A criterion for high-cycle fatigue life and fatigue limit prediction in biaxial loading conditions
Pejkowski, Łukasz; Skibicki, Dariusz
2016-08-01
This paper presents a criterion for high-cycle fatigue life and fatigue strength estimation under periodic proportional and non-proportional cyclic loading. The criterion is based on the mean and maximum values of the second invariant of the stress deviator. Important elements of the criterion are: function of the non-proportionality of fatigue loading and the materials parameter that expresses the materials sensitivity to non-proportional loading. The methods for the materials parameters determination uses three S-N curves: tension-compression, torsion, and any non-proportional loading proposed. The criterion has been verified using experimental data, and the results are included in the paper. These results should be considered as promising. The paper also includes a proposal for multiaxial fatigue models classification due to the approach for the non-proportionality of loading.
A Modified Fatigue Damage Model for High-Cycle Fatigue Life Prediction
Meng Wang
2016-01-01
Full Text Available Based on the assumption of quasibrittle failure under high-cycle fatigue for the metal material, the damage constitutive equation and the modified damage evolution equation are obtained with continuum damage mechanics. Then, finite element method (FEM is used to describe the failure process of metal material. The increment of specimen’s life and damage state can be researched using damage mechanics-FEM. Finally, the lifetime of the specimen is got at the given stress level. The damage mechanics-FEM is inserted into ABAQUS with subroutine USDFLD and the Python language is used to simulate the fatigue process of titanium alloy specimens. The simulation results have a good agreement with the testing results under constant amplitude loading, which proves the accuracy of the method.
A method for calculation of finite fatigue life under multiaxial loading in high-cycle domain
M. Malnati
2014-04-01
Full Text Available A method for fatigue life assessment in high-cycle domain under multiaxial loading is presented in this paper. This approach allows fatigue assessment under any kind of load history, without limitations. The methodology lies on the construction - at a macroscopic level - of an “indicator” in the form of a set of cycles, representing plasticity that can arise at mesoscopic level throughout fatigue process. During the advancement of the loading history new cycles are created and a continuous evaluation of the damage is made.
High-cycle Fatigue Life Extension of Glass Fiber/Polymer Composites with Carbon Nanotubes
Christopher S Grimmer; C K H Dharan
2009-01-01
The present work shows that the addition of small volume fractions of multi-walled carbon nanotubes (CNTs) to the matrix results in a significant increase in the high-cycle fatigue life. It is proposed that carbon nanotubes tend to inhibit the formation of large cracks by nucleating nano-scale damage zones. In addition, the contribution to energy absorption from the fracture of nanotubes bridging across nano-scale cracks and from nanotube pull-out from the matrix are mechanisms that can improve the fatigue life. An energy-based model was proposed to estimate the additional strain energy absorbed in fatigue. The distributed nanotubes in the matrix appear to both distribute damage as well as inhibit damage propagation resulting in an overall improvement in the fatigue strength of glass fiber composites.
Guian Qian; Chengen Zhou; Youshi Hong
2013-01-01
The influence of environmental medias on crack propagation of a structural steel at high and very-high-cycle fatigue (VHCF) regimes is investigated based on the fatigue tests performed in air, water and 3.5% NaCl aqueous solution. Crack propagation mechanisms due to different crack driving forces are investigated in terms of fracture mechanics. A model is proposed to study the relationship between fatigue life, applied stress and material property in different environmental medias, which refl...
Guian Qian
2013-07-01
Full Text Available The influence of environmental medias on crack propagation of a structural steel at high and very-high-cycle fatigue (VHCF regimes is investigated based on the fatigue tests performed in air, water and 3.5% NaCl aqueous solution. Crack propagation mechanisms due to different crack driving forces are investigated in terms of fracture mechanics. A model is proposed to study the relationship between fatigue life, applied stress and material property in different environmental medias, which reflects the variation of fatigue life with the applied stress, grain size, inclusion size and material yield stress in high cycle and VHCF regimes. The model prediction is in good agreement with experimental observations.
Riccius, Jörg; BRUCHHAUSEN MATTHIAS; Fischer, Burkhard
2013-01-01
The effect of internal hydrogen on the high cycle fatigue (HCF) life duration of Inconel X-750® in the hydrogen concentration range between 5 and 39 wppm at ambient temperature was investigated using an ultrasonic HCF test bench. For an alternating stress equal to 0.6 times the yield stress of the hydrogen-free material, a drop of two orders of magnitude in the high-cycle fatigue durability of the material has been measured over the investigated hydrogen concentration range. New tools have be...
Zhang, Rui; Wen, Lihua; Naboulsi, Sam; Eason, Thomas; Vasudevan, Vijay K.; Qian, Dong
2016-08-01
A multiscale space-time finite element method based on time-discontinuous Galerkin and enrichment approach is presented in this work with a focus on improving the computational efficiencies for high cycle fatigue simulations. While the robustness of the TDG-based space-time method has been extensively demonstrated, a critical barrier for the extensive application is the large computational cost due to the additional temporal dimension and enrichment that are introduced. The present implementation focuses on two aspects: firstly, a preconditioned iterative solver is developed along with techniques for optimizing the matrix storage and operations. Secondly, parallel algorithms based on multi-core graphics processing unit are established to accelerate the progressive damage model implementation. It is shown that the computing time and memory from the accelerated space-time implementation scale with the number of degree of freedom N through ˜ O(N^{1.6}) and ˜ O(N), respectively. Finally, we demonstrate the accelerated space-time FEM simulation through benchmark problems.
Very high cycle fatigue of high performance steels
Kazymyrovych, Vitaliy
2008-01-01
Many engineering components reach a finite fatigue life well above 109 load cycles. Some examples of such components are found in airplanes, automobiles or high speed trains. For some materials the fatigue failures have lately been found to occur well after 107 load cycles, namely in the Very High Cycle Fatigue (VHCF) range. This finding contradicted the established concept of fatigue limit for these materials, which postulates that having sustained 107 load cycles the material is capable of ...
Influence Of Surface Roughness On Ultra-High-Cycle Fatigue Of Aisi 4140 Steel.
Daniel Januário Cordeiro Gomes.; Ernani Sales Palma
2015-01-01
Low and high-cycle fatigue life regimes are well studied and are relatively well understood. However, recent fatigue studies on steels have shown that fatigue failures can occur at low amplitudes even below the conventional fatigue limit in the ultra-high-cycle fatigue range (life higher than 107 cycles). Fatigue life in the regime of 106 to 108 cycles-to-failure in terms of the influence of manufacturing processes on fatigue strength is examined. Specifically, the influe...
High cycle fatigue properties of inconel 690
Inconel 690 is presently used as sleeve material and a replacement alloy in degraded steam generators, as well as the material for new steam generators. But Inconel 690 has low thermal conductivity which are 3-8% less than that of Inconel 600 at operating temperature. For the same power output, conduction area must be increased. As a result, more fluid induced vibration can cause a fatigue damage of Inconel 690. High cycle fatigue ruptures occurred in the U-bend regions of North Anna Unit 1 and Mihama Unit 2 steam generators. At this study, the effect of temperature on fatigue crack growth rate in Inconel 690 steam generator tube was investigated at various temperature in air environment. With increasing temperature, fatigue crack growth rate increased and grain size effect decreased. Chromium carbides which have large size and semi-continuous distribution in the grain boundaries decreased fatigue crack growth rate
Influence Of Surface Roughness On Ultra-High-Cycle Fatigue Of Aisi 4140 Steel.
Daniel Januário Cordeiro Gomes
2015-04-01
Full Text Available Low and high-cycle fatigue life regimes are well studied and are relatively well understood. However, recent fatigue studies on steels have shown that fatigue failures can occur at low amplitudes even below the conventional fatigue limit in the ultra-high-cycle fatigue range (life higher than 107 cycles. Fatigue life in the regime of 106 to 108 cycles-to-failure in terms of the influence of manufacturing processes on fatigue strength is examined. Specifically, the influence of surface roughness of turned surfaces of AISI 4140 steel specimens on fatigue strength in the giga cycle or ultra-high-cycle fatigue range is evaluated. The fatigue experiments were carried out at room temperature, with zero mean stress, on a rotating-bending fatigue testing machine of the constant bending moment type. The fatigue strength of the specimens were determined using the staircase (or up-and-down method.
High cycle fatigue characteristics of 2124-T851 aluminum alloy
LI Xue; YIN Zhimin; NIE Bo; ZHONG Li; PAN Qinglin; JIANG Feng
2007-01-01
The fatigue crack growth rate, fracture toughness and fatigue S-N curve of 2124-T851 aluminum alloy at high cycle fatigue condition were measured and fatigue fracture process and fractography were studied using optical microscopy (OM), X-ray diffraction (XRD) technique, trans-mission electron microscopy (TEM) and scanning electron microscopy (SEM). The results show that at room tempera-ture and R = 0.1 conditions, the characteristics of fatigue fracture could be observed. Under those conditions, the fatigue strength and the fracture toughness of a 2124-T851 thick plate is 243 MPa and 29.64 MPa·m1/2,respectively.At high cycle fatigue condition, the higher the stress amplitude,the wider the space between fatigue striations, the faster the rate of fatigue crack developing and going into the intermittent fracture area, and the greater the ratio between the intermittent fracture area and the whole fracture area.
High-cycle Fatigue Fracture Behavior of Ultrahigh Strength Steels
Weijun HUI; Yihong NIE; Han DONG; Yuqing WENG; Chunxu WANG
2008-01-01
The fatigue fracture behavior of four ultrahigh strength steels with different melting processes and therefore different inclusion sizes were studied by using a rotating bar two-point bending fatigue machine in the high-cycle regime up to 107 cycles of loading. The fracture surfaces were observed by field emission scanning electron microscopy (FESEM). It was found that the size of inclusion has significant effect on the fatigue behavior.For AISI 4340 steel in which the inclusion size is smaller than 5.5 μm, all the fatigue cracks except one did not initiated from inclusion but from specimen surface and conventional S-N curve exists. For 65Si2MnWE and Aermet 100 steels in which the average inclusion sizes are 12.2 and 14.9 μm, respectively, fatigue cracks initiated from inclusions at lower stress amplitudes and stepwise S-N curves were observed. The S-N curvedisplays a continuous decline and fatigue failures originated from large oxide inclusion for 60Si2CrVA steel in which the average inclusion size is 44.4 μm. In the case of internal inclusion-induced fractures at cycles beyond about 1×106 for 65Si2MnWE and 60Si2CrVA steels, inclusion was always found inside the fish-eye and a granular bright facet (GBF) was observed in the vicinity around the inclusion. The GBF sizes increasewith increasing the number of cycles to failure Nf in the long-life regime. The values of stress intensity factor range at crack initiation site for the GBF are almost constant with Nf, and are almost equal to that for the surface inclusion and the internal inclusion at cycles lower than about 1×106. Neither fish-eye nor GBF was observed for Aermet 100 steel in the present study.
Very high cycle fatigue of duplex stainless steels and stress intensity calculations
Tofique, Muhammad Waqas
2014-01-01
Very high cycle fatigue (VHCF) is generally considered as the domain of fatigue lifetime beyond 10 million (107) load cycles. Few examples of structural components which are subjected to 107-109 load cycles during their service life are engine parts, turbine disks, railway axles and load-carrying parts of automobiles. Therefore, the safe and reliable operation of these components depends on the knowledge of their fatigue strength and the prevalent damage/failure mechanisms. Moreover, the fati...
High cycle thermal fatigue crack initiation behavior of type 304 stainless steel in pure water
In order to maintain the integrity of engineering plants, it is necessary to evaluate the thermal fatigue life of certain structures. While low cycle thermal fatigue behavior has been widely studied in the past, high cycle thermal fatigue behavior has not been studied due to some difficulties with experiment. In this paper, an apparatus for performing high cycle thermal fatigue tests in pure water is described. High and low temperature water is continuously supplied into each passage in an autoclave, so that the surface of a revolving cylindrical specimen in the autoclave suffers from revolution synchronized thermal fatigue. The beat transfer coefficients between the water and the metal surface were considerably high. These were 50,000--70,OOOW/m 2K for the thermal cycle frequency less than 5Hz and 70,000--120,000W/m2K for the thermal cycle frequency higher than 5Hz. A high stress amplitude can therefore be obtained at a high thermal cycle frequency by the high heat transfer coefficient. Thermal fatigue cracks were observed in specimens under the testing conditions of fictitious stress amplitudes over 290MPa in Type 304 stainless steel. The thermal fatigue limit is therefore considered to be around 290MPa. The number of cycles to crack initiation agreed with that for the mechanical fatigue when the fictitious stress amplitudes were identical. It is considered that the thermal fatigue crack initiation life can be predicted from the mechanical fatigue crack initiation life
High-cycle fatigue / low-cycle fatigue interactions in Ti-6Al-4V
Knipling, Keith Edward
2002-01-01
The largest single cause of failure in fan and compressor components in the cold frontal sections of commercial and military gas turbine engines has been attributed to high cycle fatigue (HCF). Additionally, both high-cycle fatigue (HCF) and low-cycle fatigue (LCF) loadings are widely recognized as unavoidable during operation of these components and because the classic Linear Damage Rule (LDR) neglects to account for the synergistic interaction between these damage contributors, dangerous o...
史进渊
2015-01-01
提出核电汽轮机转子在低周疲劳与高周疲劳交互作用下裂纹扩展寿命的计算与评定方法.介绍核电汽轮机转子的低周疲劳与高周疲劳的应力幅与应力范围、低周疲劳裂纹扩展寿命与高周疲劳扩展寿命的计算方法.给出了核电汽轮机转子在低周疲劳与高周疲劳交互作用下裂纹扩展日历寿命的计算与评定方法,以及1 000 MW级核电汽轮机焊接低压转子疲劳裂纹扩展日历寿命的计算与改进的应用实例.结果表明,高周疲劳对汽轮机转子疲劳裂纹扩展日历寿命有比较大的影响,新研制核电汽轮机的转子结构设计和在役核电汽轮机的转子安全性评定,需要评估转子在低周疲劳与高周疲劳交互作用下裂纹扩展寿命.%The calculation and assessment methods for the crack propagation life under low cycle fatigue and high cycle fatigue of nuclear steam turbine rotors is presented. The low high fatigue cycle stress amplitude and stress range as well as the crack propagation life calculation methods for low cycle fatigue and high cycle fatigue of nuclear steam turbine rotors are introduced. The calculation and assessment methods for the crack propagation calendar life under low cycle fatigue and high cycle fatigue of nuclear steam turbine rotors are given together with an application example for calculation and improvement of the fatigue crack propagation calendar life of a low pressure welded rotor for 1 000 MW nuclear steam turbines. The example results indicate that effect of the high cycle fatigue on the fatigue crack propagation calendar life of nuclear steam turbine rotors is bigger, it is necessary that assessment for the crack propagation life under low cycle fatigue and high cycle fatigue of rotors in the rotor structure design of new development for nuclear steam turbine and the rotor safety assessment for operation steam turbine for nuclear power plants.
Cho, In Shik; He, Yinsheng; Li, Kejian; Oh, Joo Yeon; Shin, Keesam; Lee, Chang Soon; Park, In Gyu
2014-11-01
In this paper, the SAE52100 bearing steel contained large quantities of cementite dispersed in ferrite matrix was subjected to the ultrasonic nanocrystalline surface modification (UNSM) treatment that aims for the extension of fatigue life. The microstructure and fatigue life of the untreated and treated specimens were studied by using electron backscattered diffraction (EBSD) and transmission electron microscopy (TEM), and a developed ultra-high cycle fatigue test (UFT). After UNSM treatment, the coarse ferrite grains (- 10 μm) were refined to nanosize (- 200 nm), therefore, nanostructured surface layers were fabricated. Meanwhile, in the deformed layer, the number density and area fraction of cementite were increased up to - 400% and - 550%, respectively, which increased with the decrease in depth from the topmost treated surface. The improvement of hardness (from 200 Hv to 280 Hv) and high cycles fatigue strength by - 10% were considered the contribution of the developed nanostructure in the UNSM treated specimen. PMID:25958512
High Cycle Fatigue (HCF) Science and Technology Program
Bartsch, Thomas M.
2002-05-01
This fifth annual report of the National Turbine Engine High Cycle Fatigue (HCF) Program is a brief review of work completed, work in progress, and technical accomplishments. This program is a coordinated effort with participation by the Air Force, the Navy, and NASA. The technical efforts are organized under seven action teams Materials Damage Tolerance Research, Forced Response Prediction, Component Analysis, Instrumentation, Passive Damping Technology, Component Surface Treatments, and Engine Demonstration and two Programs Test and Evaluation, and Transitions (ENSIP).
Competition between microstructure and defect in multiaxial high cycle fatigue
F. Morel
2015-07-01
Full Text Available This study aims at providing a better understanding of the effects of both microstructure and defect on the high cycle fatigue behavior of metallic alloys using finite element simulations of polycrystalline aggregates. It is well known that the microstructure strongly affects the average fatigue strength and when the cyclic stress level is close to the fatigue limit, it is often seen as the main source of the huge scatter generally observed in this fatigue regime. The presence of geometrical defects in a material can also strongly alter the fatigue behavior. Nonetheless, when the defect size is small enough, i.e. under a critical value, the fatigue strength is no more affected by the defect. The so-called Kitagawa effect can be interpreted as a competition between the crack initiation mechanisms governed either by the microstructure or by the defect. Surprisingly, only few studies have been done to date to explain the Kitagawa effect from the point of view of this competition, even though this effect has been extensively investigated in the literature. The primary focus of this paper is hence on the use of both FE simulations and explicit descriptions of the microstructure to get insight into how the competition between defect and microstructure operates in HCF. In order to account for the variability of the microstructure in the predictions of the macroscopic fatigue limits, several configurations of crystalline orientations, crystal aggregates and defects are studied. The results of each individual FE simulation are used to assess the response at the macroscopic scale thanks to a probabilistic fatigue criterion proposed by the authors in previous works. The ability of this criterion to predict the influence of defects on the average and the scatter of macroscopic fatigue limits is evaluated. In this paper, particular emphasis is also placed on the effect of different loading modes (pure tension, pure torsion and combined tension and torsion on
High-cycle fatigue characterization of titanium 5Al-2.5Sn alloy
Mahfuz, H.; Xin, Yu T.; Jeelani, S.
1993-01-01
High-cycle fatigue behavior of titanium 5Al 2.5Sn alloy at room temperature has been studied. S-N curve characterization is performed at different stress ratios ranging from 0 to 0.9 on a subsized fatigue specimen. Both two-stress and three-stress level tests are conducted at different stress ratios to study the cumulative fatigue damage. Life prediction techniques of linear damage rule, double linear damage rule and damage curve approaches are applied, and results are compared with the experimental data. The agreement between prediction and experiment is found to be excellent.
A Very High-Cycle Fatigue Test and Fatigue Properties of TC17 Titanium Alloy
Jiao, Shengbo; Gao, Chao; Cheng, Li; Li, Xiaowei; Feng, Yu
2016-03-01
The present work studied the very high-cycle fatigue (VHCF) test and fatigue properties of TC17 titanium alloy. The specimens for bending vibration were designed using the finite element method and the VHCF tests were conducted by using the ultrasonic fatigue testing system. The results indicated that there is no the fatigue limit for TC17 titanium alloy, and the S-N curve shows a continuously descending trend. The fatigue crack initiates at the specimen surface within the range of VHCF and the VHCF lives follow the log-normal distribution more closely.
High-cycle fatigue behavior of ultrafine-grained austenitic stainless and TWIP steels
High-cycle fatigue behavior of ultrafine-grained (UFG) 17Cr-7Ni Type 301LN austenitic stainless and high-Mn Fe-22Mn-0.6C TWIP steels were investigated in a reversed plane bending fatigue and compared to the behavior of steels with conventional coarse grain (CG) size. Optical, scanning and transmission electron microscopy were used to examine fatigue damage mechanisms. Testing showed that the fatigue limits leading to fatigue life beyond 4 x 106 cycles were about 630 MPa for 301LN while being 560 MPa for TWIP steel, and being 0.59 and 0.5 of the tensile strength respectively. The CG counterparts were measured to have the fatigue limits of 350 and 400 MPa. The primary damage caused by fatigue took place by grain boundary cracking in UFG 301LN, while slip band cracking occurred in CG 301LN. However, in the case of TWIP steel, the fatigue damage mechanism is similar in spite of the grain size. In the course of cycling neither the formation of a martensite structure nor mechanical twinning occurs, but intense slip bands are created with extrusions and intrusions. Fatigue crack initiates preferentially on grain and twin boundaries, and especially in the intersection sites of slip bands and boundaries.
Hamrick, Joseph L., II
Thin rectangular samples of Ti-6Al-4V were damaged by four methods to represent foreign object damage found in turbine engine blades: (1) impact with 2 mm. and 5 mm diameter glass spheres at 305 m/s, (2) impact with 2 mm and 4 mm diameter steel spheres at 305 m/s, (3) quasi-static displacement controlled indentation using steel chisels with 1 mm, 2 nun and 5 mm diameter tips and (4) shearing notches with a 2 mm. diameter chisel point under a quasi-static loading condition. Finite element analysis was used to study the relationship between the stress state created by the plastic damage and the fatigue strength. A new method of quantifying the amount of plastic damage from multiple methods was developed. The fatigue strength required for crack initiation at 10E7 cycles was found to be a function of the total depth from the edge of the undeformed specimen up to the end of the plastically deformed zone. For damage depths less than 1750 mum, the reduction in fatigue strength is proportional to the depth of total damage. For depths > 1750 mum, there appears to be a threshold value of fatigue strength.
Investigation of High Cycle Fatigue Life of MW Grade Wind Turbine Ductile Iron Hub%兆瓦级风电轮毂球铁高周疲劳寿命研究
刘佳; 曲迎东; 李荣德; 马广辉; 白彦华; 姜珂; 邱克强; 尤俊华; 王瑞春
2012-01-01
为了获得MW级风机轮毂QT350-22LT的高周疲劳寿命.通过拉-拉高周疲劳试验获得其疲劳极限,并通过数值模拟的方法确定QT350-22LT是否能够作为轮毂材料.疲劳试验在PW3-10程序控制高频万能疲劳试验机进行,采用实际生产的附铸试块进行拉-拉高周疲劳试验.试验结果表明:获得的兆瓦级风电轮毂QT350-22LT的疲劳极限值为250MPa,根据数据绘制的S-N曲线的拐点在290MPa;疲劳源的位置不同,所产生的瞬断区断口形貌也有所差别.对轮毂本身所能承受的最大应力进行有限元分析,得到最大应力为156MPa.应力集中部位的值没有超过材料的疲劳极限,这证明球铁QT350-22LT能够满足风机轮毂设计的应力要求.%The main purpose of this paper is to obtain high cycle fatigue life of MW grade the wheel hub (QT350-22 LT). Through the pull-pull high cycle fatigue tests, the fatigue limit is determined. The numerical simulation method was used to determine whether QT3 50-22 LT is able to be the hub material or not. The fatigue test equipment and materials are PW3-10 program control high frequency universal fatigue test machine and the practical production casting blocks, respectively. The results show that fatigue limit of the MW grade wind turbine hub QT350-22 LT is 250 MPa and inflection point of S-N curve draw according to data is 290 MPa; the morphologies of the transient breaking fracture are different due to the different crack sources. The maximum tensile stress of the hub is 156 MPa, which is obtained by the finite element analysis. The value of tensile stress concentration position is no more than the fatigue limit of the material, which proves that the ductile iron hub (QT350-22 LT) can satisfy the design requirement of stress.
Petukhov, A. N.
2010-10-01
The problems related to the determination of the life of the structural materials applied for important parts in gas-turbine engines and power plants from the results of high-cycle fatigue tests are discussed. Methods for increasing the reliability of the high-cycle fatigue characteristics and the factors affecting the operational reliability are considered.
High cycle fatigue property of Ti-600 alloy at ambient temperature
Research highlights: Ti-600, developed by Northwest Institute for Nonferrous Metal Research (NIN) in China, is a near alpha titanium alloy designed for components used in turbine engines up to 600 deg. C. Mechanical behavior of the alloy at ambient temperature and its service temperature has widely been studied, the fatigue property for the alloy has never been systematically discussed. Smooth axial fatigue tests were taken for solutioned plus aged alloy, and the fractographies were observed. In order to get the damage mechanism, OM and TEM microstructures were also investigated. - Abstract: Smooth axial fatigue tests were carried out at ambient temperature on one kind of near alpha titanium alloy named after Ti-600 at a frequency of 120-130 Hz and with two kinds of load ratios. The high cycle fatigue (HCF) strength for the solutioned and aged alloy is found to be 475 MPa fatigued with a load ratio R of 0.1, and which is 315 MPa with a load ratio R of -1. The observed high HCF strength for the samples fatigued with a load ratio R of 0.1 is attributed to its overlapping fine and thin plate like α + β phase microstructure. During the crack propagation region, at the same stress of 600 MPa, the sample with a fatigue life of 1.78 x 106 cycles has a better fatigue resistance than that of the sample with a fatigue life of 8.61 x 105 cycles, because of its smaller striation distance, its well-developed secondary cracks, more wider and coarsened α lathes precipitated at grain boundaries, and the heavily arranged interlacing transformed β microsructures. The average grain size of rare earth phases varies from several micrometers to 0.2 μm, no cracks corresponding to rare earth particles can be initiated.
Fatigue crack initiation life prediction of railroad
Study of multiaxial high-cycle fatigue initiation life prediction for railroad is done in this paper. Using ANSYS 11.0 software three dimensional elasto-plastic finite element model of rail/wheel contact is constructed and fine mesh technique in contact region is used to achieve both computational efficiency and accuracy. Stress analysis is performed and fatigue damage in railroad is evaluated numerically using multiaxial fatigue crack initiation model. Using the stress history during one loading cycle and fatigue damage model, the effects of vertical loading, material hardness material fatigue properties and wheel/rail contact situation on fatigue crack initiation life are investigated.
Low cycle fatigue: high cycle fatigue damage accumulation in a 304L austenitic stainless steel
The aim of this study was to evaluate the consequences of a Low Cycle Fatigue pre-damage on the subsequent fatigue limit of a 304L stainless steel. The effects of hardening and severe roughness (grinding) have also been investigated. In a first set of tests, the evolution of the surface damage induced by the different LCF pre-cycling was characterized. This has permitted to identify mechanisms and kinetics of damage in the plastic domain for different surface conditions. Then, pre-damaged samples were tested in the High Cycle Fatigue domain in order to establish the fatigue limits associated with each level of pre-damage. Results evidence that, in the case of polished samples, an important number of cycles is required to initiate surface cracks ant then to affect the fatigue limit of the material but, in the case of ground samples, a few number of cycles is sufficient to initiate cracks and to critically decrease the fatigue limit. The fatigue limit of pre-damaged samples can be estimated using the stress intensity factor threshold. Moreover, this detrimental effect of severe surface conditions is enhanced when fatigue tests are performed under a positive mean stress (author)
Xue-xia Xu; Yang Yu; Wen-long Cui; Bing-zhe Bai; Jia-lin Gu
2009-01-01
The ultra-high cycle fatigue behavior of a novel high strength steel with carbide-free bainite/martensite (CFB/M) complex microstructure was studied. The ultra-high cycle fatigue properties were measured by ultrasonic fatigue testing equipment at a fre-quency of 20 kHz. It is found that there is no horizontal part in the S-N curve and fatigue fracture occurs when the life of specimens exceeds 107 cycles. In addition, the origination of fatigue cracks tends to transfer from the surface to interior of specimens as the fa-tigue cycle exceeds 107 , and the fatigue crack originations of many specimens are not induced by inclusions, but by some kind of "soft structure". It is shown that the studied high strength steel performs good ultra-high cycle fatigue properties. The ultra-high fa-tigue mechanism was discussed and it is suggested that specific CFB/M complex microstrueture of the studied steel contributes to itssuperior properties.
Effect of severe shot peening on ultra-high-cycle fatigue of a low-alloy steel
Highlights: • Severe shot peening was applied to obtain a nanostructured surface of 50Crmo4 steel. • An nanocrystalline structured is generated by severe shot peening. • Ultra-high-cycle fatigue test results show the remarkable effect of severe shot peening. • The results were discussed in the light the surface modifications induced by SSP. - Abstract: It is well known that shot peening is able to increase the fatigue strength and endurance of metal parts, especially with a steep stress gradient due to a notch. This positive effect is mainly put into relation with the ability of this treatment to induce a compressive residual stress state in the surface layer of material and to cause surface work hardening. Recently the application of severe shot peening (shot peening performed with severe treatment parameters) showed the ability to obtain more a remarkable improvement of the high cycle fatigue strength of steels. In this paper severe shot peening is applied to the steel 50CrMo4 and its effect in the ultra-high cycle fatigue regime is investigated. Roughness, microhardness, X-ray diffraction residual stress analysis and crystallite size measurement as well as scanning electron microscopy (SEM) observations were used for characterizing the severely deformed layer. Tension–compression high frequency fatigue tests were carried out to evaluate the effect of the applied treatment on fatigue life in the ultra-high cycle region. Fracture surface analysis by using SEM was performed with aim to investigate the mechanism of fatigue crack initiation and propagation. Results show an unexpected significant fatigue strength increase in the ultra-high cycle region after SSP surface treatment and are discussed in the light of the residual stress profile and crystallite size
HIGH CYCLE FATIGUE PROPERTIES OF NICKEL-BASE ALLOY 718
K.Kobayashi; K.Yamaguchi; M.Hayakawa; M.Kimura
2004-01-01
The fatigue properties of nickel-base Alloy 718 with fine- and grain-coarse grains were investigated. In the fine-grain alloy, the fatigue strength normalized by the tensile strengtn was 0.51 at 107 cycles. In contrast, the fatigue strength of the coarse-grain alloy was 0.32 at the same cycles, although the fatigue strengths in the range from 103to 105 cycles are the same for both alloys. The fracture appearances fatigued at around 106 cycles showed internal fractures originating from the flat facets of austenite grains for both alloys. The difference in fatigue strength at 107 cycles between the fine- and coarse-grain alloys could be explained in terms of the sizes of the facets from which the fractures originated.
Effects of high mean stress on the high-cycle fatigue behavior of PWA 1480
PWA 1480 is a potential candidate material for use in the high-pressure fuel turbine blade of the Space Shuttle Main Engine. As an engine material it will be subjected to high-cycle fatigue loading superimposed on a high mean stress due to combined centrifugal and thermal loadings. This paper describes results obtained in an ongoing program to determine the effects of a high mean stress on the high-cycle fatigue behavior of this material
We studied the effects of δ-ferrite and welding structure on high-cycle fatigue properties for austenitic stainless steel weld metals at cryogenic temperatures. SUS304L and SUS316L weld metals contained 0% δ-ferrite (0% material) and 10% δ-ferrite (10% material) were prepared. High-cycle fatigue tests were carried out at 293, 77 and 4 K. The S-N curves of those weld metals shifted towards higher stress levels, i.e., the longer life side, with decreasing test temperature. The ratios of 106-cycles fatigue strength (FS) to tensile strength (TS) of 0% material decreased from 0.8 to 0.45 and those of 10% material decreased between 0.35 to 0.65 with decreasing test temperature. Fatigue crack initiation sites of SUS304L 10% material were almost at blowholes, and those of SUS316L 10% material were at weld pass interface boundaries. On the other hand, those of 0% materials were considered to be due to the interface of the solidification structure. Although δ-ferrite reduces toughness at cryogenic temperatures in austenitic stainless steel weld metals, the effects of δ-ferrite on high-cycle fatigue properties are not significant
Effect of rare earth elements on high cycle fatigue behavior of AZ91 alloy
Mokhtarishirazabad, M., E-mail: mehdi-mokhtari@hotmail.com [School of Metallurgy and Materials Engineering, Iran University of Science and Technology, Tehran (Iran, Islamic Republic of); Boutorabi, S.M.A. [School of Metallurgy and Materials Engineering, Iran University of Science and Technology, Tehran (Iran, Islamic Republic of); Azadi, M.; Nikravan, M. [Irankhodro Powertrain Company (IPCO), Tehran (Iran, Islamic Republic of)
2013-12-10
This article investigates effects of adding rare earth elements (RE) into a magnesium–aluminum–zinc alloy (the AZ91 alloy) on its high cycle fatigue (HCF) behavior. For this purpose, AZ91 and AZ91+1% RE (AZE911) alloys were gravity casted in a metallic die. RE elements were added to the AZ91 alloy in the form of mischmetals. Microscopic evaluations with the scanning electron microscopy (SEM) and mechanical tests include tensile, hardness and HCF behaviors, were performed on prepared samples. Rotary bending fatigue tests were carried out at a stress ratio (R) of −1 and a frequency of 125 Hz, at the room temperature, in the air. The microscopic investigation demonstrates that the addition of 1% RE elements leads to the formation of Al{sub 11}RE{sub 3} intermetallic particles which is associated to the reduction of β-(Mg{sub 17}Al{sub 12}) phases. Results of mechanical experiments suggest a negligible effect of adding 1% RE elements on mechanical properties of the AZ91 alloy. Curves of stress-life (S–N) shows an increase in the fatigue strength at 10{sup 5} cycles, from 100±10 MPa to 135±10 MPa, when RE elements were added to the AZ91 alloy.
Eric eWycisk
2015-12-01
Full Text Available Additive manufacturing technologies are in the process of establishing themselves as an alternative production technology to conventional manufacturing such as casting or milling. Especially laser additive manufacturing (LAM enables the production of metallic parts with mechanical properties comparable to conventionally manufactured components. Due to the high geometrical freedom in LAM the technology enables the production of ultra-light weight designs and therefore gains increasing importance in aircraft and space industry. The high quality standards of these industries demand predictability of material properties for static and dynamic load cases. However, fatigue properties especially in the very high cycle fatigue regime until 109 cycles have not been sufficiently determined yet. Therefore this paper presents an analysis of fatigue properties of laser additive manufactured Ti-6Al-4V under cyclic tension-tension until 107 cycles and tension-compression load until 109 cycles.For the analysis of laser additive manufactured titanium alloy Ti-6Al-4V Woehler fatigue tests under tension-tension and tension-compression were carried out in the high cycle and very high cycle fatigue regime. Specimens in stress-relieved as well as hot-isostatic-pressed conditions were analyzed regarding crack initiation site, mean stress sensitivity and overall fatigue performance. The determined fatigue properties show values in the range of conventionally manufactured Ti-6Al-4V with particularly good performance for hot-isostatic-pressed additive-manufactured material. For all conditions the results show no conventional fatigue limit but a constant increase in fatigue life with decreasing loads. No effects of test frequency on life span could be determined. However, independently of testing principle, a shift of crack initiation from surface to internal initiation could be observed with increasing cycles to failure.
Forged components exhibit good mechanical strength, particularly in terms of high cycle fatigue properties. This is due to the specific microstructure resulting from large plastic deformation as in a forging process. The goal of this study is to account for critical phenomena such as the anisotropy of the fatigue resistance in order to perform high cycle fatigue simulations on industrial forged components. Standard high cycle fatigue criteria usually give good results for isotropic behaviors but are not suitable for components with anisotropic features. The aim is to represent explicitly this anisotropy at a lower scale compared to the process scale and determined local coefficients needed to simulate a real case. We developed a multi-scale approach by considering the statistical morphology and mechanical characteristics of the microstructure to represent explicitly each element. From stochastic experimental data, realistic microstructures were reconstructed in order to perform high cycle fatigue simulations on it with different orientations. The meshing was improved by a local refinement of each interface and simulations were performed on each representative elementary volume. The local mechanical anisotropy is taken into account through the distribution of particles. Fatigue parameters identified at the microscale can then be used at the macroscale on the forged component. The linkage of these data and the process scale is the fiber vector and the deformation state, used to calculate global mechanical anisotropy. Numerical results reveal an expected behavior compared to experimental tendencies. We proved numerically the dependence of the anisotropy direction and the deformation state on the endurance limit evolution.
Influence of neodymium on high cycle fatigue behavior of die cast AZ91D magnesium alloy
杨友; 李雪松
2010-01-01
High cycle fatigue behavior of die cast AZ91D magnesium alloy with different Nd contents was investigated.Axial mechanical fatigue tests were conducted at the stress ratio R=0.1 and the fatigue strength was evaluated using up-to-down load method on specimens of AZ91D with different Nd contents.The results showed that the grain of AZ91D alloy was refined,the size and amount of β-Mg17Al12 phase decreased and distributed uniformly with increasing Nd content.At the number of cycles to failure,Nf=107,the fatigue...
Influence of mechanical surface treatments on the high cycle fatigue performance of TIMETAL 54M
Research highlights: → Effect of mean stress and environmental sensitivities on high cycle fatigue (HCF) performance in TIMETAL 54M compared to Ti-6Al-4V. → TIMETAL 54M shows normal mean stress sensitivity but Ti-6Al-4V shows anomalous mean stress. → Both alloys are sensitive to air environment. → HCF performance of TIMETAL 54 M was enhanced after shot peening and ball-burnishing but deteriorated in Ti-6Al-4V. - Abstract: TIMETAL 54M (in the following Ti-54M) is a newly developed (α + β) titanium alloy with nominal composition Ti-5Al-4V-0.6Mo-0.4Fe. The alloy can provide a cost benefit over Ti-6Al-4V due to improved machinability and formability. These attractive properties might be a driving force for replacing Ti-6Al-4V in many aircraft as well as biomedical applications. Since HCF performance is one of the most important requirements for these applications, it is essential to improve this property by microstructural optimization and by mechanical surface treatments such as shot peening or ball burnishing. The latter improvement is mainly the result of induced near-surface severe plastic deformation which results in work-hardening and the generation of compressive residual stresses that retard fatigue crack propagation. The main aim of the present study was to investigate the potential fatigue life improvements in Ti-54M due to shot peening and ball-burnishing. The process-induced residual stresses and stress-depth profiles were determined by energy-dispersive X-ray diffraction (ED) of synchrotron radiation with the beam energy of 10-80 keV. Results on Ti-54M and Ti-6Al-4V will be compared and correlated with the mean stress and environmental sensitivities of the fatigue strengths in the microstructures.
R.S. Tripathi
2001-04-01
Full Text Available In this paper, two grades of steel, viz., plain carbon steel and low alloy steel used in naval ships have been selected for studies on high cycle fatigue, crack propagation, stress intensity and crack opening displacement (COD. Specimen for high cycle fatigue was prepared as per IS: 1608. High cycle fatigue was carried out up to 50,000 cycles at 1000 kgfto 2000 kgfloads. Up to 2000 kgfloads, both the materials were observed within elastic zones. A number of paran1eters, including stress, strain and strain range, which indicate elastic behaviour of steels, have been considered. Low alloy steel specimen was prepared as per ASTM standard: E-399 and subjected to 5,00,000 cycles. Crack propagation, COD, stress intensity, load-cycle variations, load-COD relation, and other related paran1eters have been studied using a modem universal testing machine with state-of-the-art technology
High Cycle Fatigue Damage Mechanisms of MAR-M 247 Superalloy at High Temperatures
Šmíd, Miroslav; Horník, Vít; Hutař, Pavel; Hrbáček, K.; Kunz, Ludvík
2016-01-01
Roč. 69, č. 2 (2016), s. 393-397. ISSN 0972-2815 R&D Projects: GA TA ČR(CZ) TA04011525; GA MŠk(CZ) ED1.1.00/02.0068 Institutional support: RVO:68081723 Keywords : High cycle fatigue * S-N curves * Fractography * High temperature * EBSD analysis Subject RIV: JL - Materials Fatigue, Friction Mechanics Impact factor: 0.615, year: 2014
High-cycle fatigue of Ni-base superalloy Inconel 713LC
Kunz, Ludvík; Lukáš, Petr; Konečná, R.
2010-01-01
Roč. 32, č. 6 (2010), s. 908-913. ISSN 0142-1123 R&D Projects: GA MPO FT-TA4/023; GA MŠk MEB080812 Institutional research plan: CEZ:AV0Z20410507 Keywords : IN 713LC * High-cycle fatigue * Effect of mean stress * Fractography * Casting defetcts * Extreme value statistics Subject RIV: JL - Materials Fatigue, Friction Mechanics Impact factor: 1.799, year: 2010
Non-local high cycle fatigue criterion for metallic materials with corrosion defects
May Mohamed El; Saintier Nicolas; Palin-Luc Thierry; Devos Olivier
2014-01-01
Designing structures against corrosion fatigue has become a key problem for many engineering structures evolving in complex environmental conditions of humidity (aeronautics, civil engineering …). In this study, we investigate the effect of corrosion defects on the high cycle fatigue (HCF) strength of a martensitic stainless steel with high specific mechanical strength, used in aeronautic applications. A volumetric approach based on Crossland equivalent stress is proposed. This can be applied...
The role of high cycle fatigue (HCF) onset in Francis runner reliability
High Cycle Fatigue (HCF) plays an important role in Francis runner reliability. This paper presents a model in which reliability is defined as the probability of not exceeding a threshold above which HCF contributes to crack propagation. In the context of combined Low Cycle Fatigue (LCF) and HCF loading, the Kitagawa diagram is used as the limit state threshold for reliability. The reliability problem is solved using First-Order Reliability Methods (FORM). A study case is proposed using in situ measured strains and operational data. All the parameters of the reliability problem are based either on observed data or on typical design specifications. From the results obtained, we observed that the uncertainty around the defect size and the HCF stress range play an important role in reliability. At the same time, we observed that expected values for the LCF stress range and the number of LCF cycles have a significant influence on life assessment, but the uncertainty around these values could be neglected in the reliability assessment.
Pollak, Randall D.
Today, aerospace engineers still grapple with the qualitative and quantitative understanding of fatigue behavior in the design and testing of turbine-driven jet engines. The Department of Defense has taken a very active role in addressing this problem with the formation of the National High Cycle Fatigue Science & Technology Program in 1994. The primary goal of this program is to further the understanding of high cycle fatigue (HCF) behavior and develop methods in order to mitigate the negative impact of HCF on aerospace operations. This research supports this program by addressing the fatigue strength testing guidance currently provided by the DoD to engine manufacturers, with the primary goal to investigate current methods and recommend a test strategy to characterize the fatigue strength of a material at a specified number of cycles, such as the 109 design goal specified by MIL-HDBK-1783B, or range of cycles. The research utilized the benefits of numerical simulation to initially investigate the staircase method for use in fatigue strength testing. The staircase method is a commonly used fatigue strength test, but its ability to characterize fatigue strength variability is extremely suspect. A modified staircase approach was developed and shown to significantly reduce bias and scatter in estimates for fatigue strength variance. Experimental validation of this proposed test strategy was accomplished using a dual-phase Ti-6Al-4V alloy. The HCF behavior of a second material with a very different microstructure (beta annealed Ti-6Al-4V) was also investigated. The random fatigue limit (RFL) model, a recently developed analysis tool, was investigated to characterize stress-life behavior but found to have difficulty representing fatigue life curves with sharp transitions. Two alternative models (bilinear and hyperbolic) were developed based on maximum likelihood methods to better characterize the Ti-6Al-4V fatigue life behavior. These models provided a good fit to the
High cycle fatigue of nickel-based superalloy MAR-M 247 at high temperatures
Šmíd, Miroslav; Kunz, Ludvík; Hutař, Pavel; Hrbáček, K.
Amsterdam : Elsevier, 2014 - (Gulagliano, M.; Vergani, L.), s. 329-332 ISSN 1877-7058. - (Procedia Engineering. 74). [ICMFM 2014 International Colloquium on Mechanical Fatigue of Metals /17./. Verbania (IT), 25.06.2014-27.06.2014] R&D Projects: GA MPO FR-TI4/030; GA MŠk(CZ) EE2.3.20.0214 Institutional support: RVO:68081723 Keywords : High cycle fatigue * Superalloy * MAR-M 247 * High temperature * Fracture surface * S-N curve Subject RIV: JL - Materials Fatigue, Friction Mechanics
Biaxial high cycle fatigue: experimental investigation and two-scale damage model
This research thesis first describes the multi-axial fatigue phenomenon in the cases of mechanical and complex loadings, discusses multi-axial fatigue criteria, and presents the approach of fatigue by incremental damage mechanics. Then, it reports an experimental investigation of fatigue crack initiation under biaxial polycyclic fatigue in 304L austenitic stainless steel and in titanium alloy. The author presents a probabilistic two-scale damage model, and then reports the assessment of multi-axial fatigue life by means of this model
High-Cycle Fatigue Resistance of Si-Mo Ductile Cast Iron as Affected by Temperature and Strain Rate
Matteis, Paolo; Scavino, Giorgio; Castello, Alessandro; Firrao, Donato
2015-09-01
Silicon-molybdenum ductile cast irons are used to fabricate exhaust manifolds of internal combustion engines of large series cars, where the maximum pointwise temperature at full engine load may be higher than 973 K (700 °C). In this application, high-temperature oxidation and thermo-mechanical fatigue (the latter being caused by the engine start and stop and by the variation of its power output) have been the subject of several studies and are well known, whereas little attention has been devoted to the high-cycle fatigue, arising from the engine vibration. Therefore, the mechanical behavior of Si-Mo cast iron is studied here by means of stress-life fatigue tests up to 10 million cycles, at temperatures gradually increasing up to 973 K (700 °C). The mechanical characterization is completed by tensile and compressive tests and ensuing fractographic examinations; the mechanical test results are correlated with the cast iron microstructure and heat treatment.
The effect of low cycle fatigue cracks and loading history on high cycle fatigue threshold
Moshier, Monty Allen
High cycle fatigue (HCF) has been of great concern of late in light of the many HCF gas turbine engine failures experienced by the U.S. Air Force. Due to the high frequency, failures occur rapidly when components sustain damage from other sources. Low cycle fatigue (LCF) can initiate cracks that produce such damage. This study investigates the HCF threshold of Ti-6A1-4V when naturally initiated small surface cracks (2a = 25 mum--600 mum) are present. Small surface cracks are initiated in notched specimens using two different LCF loading histories at room temperature and 10 Hz. Direct current potential difference (DCPD) is used to detect crack initiation. Surface crack measurements are made using a scanning electron microscope prior to HCF testing. Heat tinting prior to HCF testing is used to mark the crack front to allow for post fracture crack measurements. HCF thresholds at R = 0.1 and R = 0.5 are determined for each specimen using step loading at room temperature and 600 Hz. Additionally, the HCF threshold is measured at R = 0.1 for specimens with small cracks that have been stress relief annealed to eliminate residual stresses and load history. Long crack thresholds are determined using a similar step loading procedure at R = 0.1 and R = 0.5 for specimens which have been precracked using a range of Kmax. Long crack threshold measurements are also determined for specimens which have been precracked using a range of Kmax, but stress relief annealed prior to testing. Comparisons show that HCF threshold measurements, when naturally initiated small cracks are present, are dependent on the load histories that are used to initiate the cracks. Further comparisons show that the measured small crack thresholds follow similar trends for load history effects which occur in the long crack threshold data. Additionally, it is found that thresholds can be measured free of load history effects by using a stress relief annealing process after the precracking and prior to the
At a nuclear power plant, where fluids of high and low temperature flow into each other, it is necessary to prevent structural failure damage caused by high cycle thermal fatigue (thermal striping phenomenon). High cycle fatigue test equipment on thermal can be develop by modifying the thermal transient test facility for structure (TTS) in order to clarify the effect of temperature fluctuation induced by the thermal striping phenomenon on crack initiation and their propagation behavior. The test equipment has the following characteristic. (1) Fluid is controlled by a circulation pump, and by continuously changing the flow quantity ratio of high and low temperature Sodium, sinusoidal temperature fluctuations at various period of the test samples can be taken. (2) Mixing is done by the jet flow mix, thus it can generate axisymmetric temperature fluctuations by accelerating the mixing process of high and low temperature Sodium. (3) It can also control the temperature fluctuation, in which short and long term changes are superimposed. (4) Because the test sample cylinder is hollow, analysis of thermal stress and data from crack initiation to crack propagation can easily be obtained. Sinusoidal temperature fluctuations, random temperature fluctuations, and strength testing of the weld zone by test samples made of stainless steel are planned in the next stage. (author)
Laser peening without protective coating (LPwC) treatment is one of surface enhancement techniques using an impact wave of high pressure plasma induced by laser pulse irradiation. High compressive residual stress was induced by the LPwC treatment on the surface of low-carbon type austenitic stainless steel SUS316L. The affected depth reached about 1mm from the surface. High cycle fatigue tests with four-points rotating bending loading were carried out to confirm the effects of the LPwC treatment on fatigue strength and surface fatigue crack propagation behaviors. The fatigue strength was remarkably improved by the LPwC treatment over the whole regime of fatigue life up to 108 cycles. Specimens with a pre-crack from a small artificial hole due to fatigue loading were used for the quantitative study on the effect of the LPwC treatment. The fracture mechanics investigation on the pre-cracked specimens showed that the LPwC treatment restrained the further propagation of the pre-crack if the stress intensity factor range ΔK on the crack tip was less than 7.6 MPa√m. Surface cracks preferentially propagated into the depth direction as predicted through ΔK analysis on the crack by taking account of the compressive residual stresses due to the LPwC treatment. (author)
Energy Approach-Based Simulation of Structural Materials High-Cycle Fatigue
Balayev, A. F.; Korolev, A. V.; Kochetkov, A. V.; Sklyarova, A. I.; Zakharov, O. V.
2016-02-01
The paper describes the mechanism of micro-cracks development in solid structural materials based on the theory of brittle fracture. A probability function of material cracks energy distribution is obtained using a probabilistic approach. The paper states energy conditions for cracks growth at material high-cycle loading. A formula allowing to calculate the amount of energy absorbed during the cracks growth is given. The paper proposes a high- cycle fatigue evaluation criterion allowing to determine the maximum permissible number of solid body loading cycles, at which micro-cracks start growing rapidly up to destruction.
This paper presents empirical equations and design curves for structural steels employed in nuclear power facilities with light water reactors. These equations allow to take into account the effects of cycle asymmetry, water coolant and ductility decrease during operation. The fatigue curves cover the low-cycle and high-cycle regions (up to 1012 cycles). The equations include the mechanical characteristics of steels under static tension. The coolant effect on steel fatigue is allowed for using a model developed at the Argonne National Laboratory
Major, Štěpán; Hubálovský, Š.; Kocour, Vladimír; Valach, Jaroslav
Vol. 732. Zürich: Trans Tech Publications, 2015 - (Polach, P.), s. 63-70 ISBN 978-3-03835-413-0. ISSN 1660-9336. [EAN 2014. Conference on experimental stress analysis. /52./. Mariánské Lázně (CZ), 02.06.2014-05.06.2014] Institutional support: RVO:68378297 Keywords : notched specimen * multiaxial criteria * biaxial loading * fatigue life * bending-torsion loading * high-cycle loading Subject RIV: JM - Building Engineering http://www.scientific.net/AMM.732.63
Experimental investigation of high cycle thermal fatigue in a T-junction piping system
Selvam, P. Karthick; Kulenovic, Rudi; Laurien, Eckart [Stuttgart Univ. (Germany). Inst. of Nuclear Technology and Energy Systems (IKE)
2015-10-15
High cycle thermal fatigue damage of structure in the vicinity of T-junction piping systems in nuclear power plants is of importance. Mixing of coolant streams at significant temperature differences causes thermal fluctuations near piping wall leading to gradual thermal degradation. Flow mixing in a T-junction is performed. The determined factors result in bending stresses being imposed on the piping system ('Banana effect').
Effects of High Mean Stress on High-cycle Fatigue Behavior of PWA 1480
Majumdar, S.; Antolovich, S. D.; Milligan, W. W.
1985-01-01
PWA 1480 is a potential candidate material for use in the high-pressure fuel turbine blade of the space shuttle main engine. As an engine material it will be subjected to high-cycle fatigue loading superimposed on a high mean stress due to combined centrifugal and thermal loadings. The present paper describes the results obtained in an ongoing program at the Argonne National Laboratory, sponsored by NASA Lewis, to determine the effects of a high mean stress on the high-cycle fatigue behavior of this material. Straight-gauge high-cycle fatigue specimens, 0.2 inch in diameter and with the specimen axis in the 001 direction, were supplied by NASA Lewis. The nominal room temperature yield and ultimate strength of the material were 146 and 154 ksi, respectively. Each specimen was polished with 1-micron diamond paste prior to testing. However, the surface of each specimen contained many pores, some of which were as large as 50 micron. In the initial tests, specimens were subjected to axial-strain-controlled cycles. However, very little cyclic plasticity was observed.
In the coolant circuits of a liquid metal cooled reactor (LMR), where there is turbulent mixing of coolant streams at different temperatures, there are temperature fluctuations in the fluid. If an item of the reactor structure is immersed in this fluid it will, because of the good heat transfer from the flowing liquid metal, experience surface temperature fluctuations which will induce dynamic surface strains. It is necessary to design the reactor so that these temperature fluctuations do not, over the life of the plant, cause damage. The purpose of this paper is to describe design procedures to prevent damage of this type. Two such procedures are given, one to prevent the initiation of defects in a nominally defect-free structure or to allow initiation only at the end of the component life, and the other to prevent significant growth of undetectable pre-existing defects of the order of 0.2 to 0.4 mm in depth. Experimental validation of these procedures is described, and the way they can be applied in practice is indicated. To set the scene the paper starts with a brief summary of cases in which damage of this type, or the need to avoid such damage, have had important effects on reactor operation. Structural damage caused by high-cycle thermal fatigue has had a significant adverse influence on the operation of LMRs on several occasions. It is necessary to eliminate the risk of such damage at the design stage. In the absence of detailed knowledge of the temperature history to which it will be subject, an LMR structure can be designed so that, if it is initially free of defects more than 0.1 mm deep, no such defects will be initiated by high-cycle fatigue. This can be done by ensuring that the maximum source temperature difference in the liquid metal is less than a limiting value, which depends on temperature. The limit is very low, however, and likely to be restrictive. This method, by virtue of its safety margin, takes into account pre-existing surface crack
Surface-finish effects on the high-cycle fatigue of Alloy 718
Alloy 718 us a precipitation-hardening nickel-base superalloy that is being specified for various components for liquid-meal fast breeder reactors (LMFBRs). This alloy maintains high strength at elevated temperatures making it a desirable structural material. But the property that justifies most LMFBR applications is the alloy's resistance to thermal striping damage due to its high fatigue endurance strength. Thermal striping is a high-cycle fatigue phenomenon caused by thermal stresses from the fluctuating mixing action of sodium streams of differing temperatures impinging on the metal surfaces. Most of the design data is generated from laboratory fatigue specimens with carefully controlled surface finishes prepared with a low-stress grind and buffed to a surface finish 8--12 in. Since Alloy 718 has been shown to be quite notch sensitive under cyclic loading, the detrimental effect on the high-cycle fatigue properties caused by shop surface finishes of actual components has been questioned. This report examines some of the surface finishes that could be produced in a commercial shop on an actual component
Frouin, Jerome; Sathish, Shamachary; Na, Jeong K.
2000-05-01
An in-situ technique to measure sound velocity, ultrasonic attenuation and acoustic nonlinear property has been developed for characterization and early detection of fatigue damage in aerospace materials. For this purpose we have developed a computer software and measurement technique including hardware for the automation of the measurement. New transducer holder and special grips are designed. The automation has allowed us to test the long-term stability of the electronics over a period of time and so proof of the linearity of the system. Real-time monitoring of the material nonlinearity has been performed on dog-bone specimens from zero fatigue all the way to the final fracture under low-cycle fatigue test condition (LCF) and high-cycle test condition (HCF). Real-time health monitoring of the material can greatly contribute to the understanding of material behavior under cyclic loading. Interpretation of the results show that correlation exist between the slope of the curve described by the material nonlinearity and the life of the component. This new methodology was developed with an objective to predict the initiation of fatigue microcracks, and to detect, in-situ fatigue crack initiation as well as to quantify early stages of fatigue damage.
High cycle fatigue of a CoCrNi--TaC aligned eutectic
High cycle tension-tension fatigue tests at room temperature and at 10000C were conducted on a Co-10%Ni-10%Cr-14Ta-1%C directionally solidified eutectic. The room temperature S-N plot exhibited two distinct curves which converged at lower stress levels. The upper curve results when no cracking of the TaC reinforcing fibers occurs except at the crack tip. The lower curve is observed either when widespread fiber cracking occurs on the first cycle (the maximum stress being above that required to fracture fibers), or when fibers are precracked by overload followed by fatigue testing conducted below the minimum stress required to break fibers. The fatigue crack path of all room temperature specimens was macroscopically oriented at 900 to the tensile axis but microscopically consisted of Stage I (crystallographic) facets. Fibers intersecting the fracture surface showed classical cleavage characteristics indicating brittle fracture. At 10000C fatigue strengths were reduced by a factor of three and precracking of fibers led to a still lower fatigue resistance. The characteristics of fatigue crack initiation and propagation are discussed in relation to the characteristic deformation of these alloys at each temperature
Heikkinen, Samuli; Wuensch, Walter
2010-01-01
In order to keep the overall length of the compact linear collider (CLIC), currently being studied at the European Organization for Nuclear Research (CERN), within reasonable limits, i.e. less than 50 km, an accelerating gradient above 100 MV/m is required. This imposes considerable demands on the materials of the accelerating structures. The internal surfaces of these core components of a linear accelerator are exposed to pulsed radio frequency (RF) currents resulting in cyclic thermal stresses expected to cause surface damage by fatigue. The designed lifetime of CLIC is 20 years, which results in a number of thermal stress cycles of the order of 2.33•1010. Since no fatigue data existed in the literature for CLIC parameter space, a set of three complementary experiments were initiated: ultra high cycle mechanical fatigue by ultrasound, low cycle fatigue by pulsed laser irradiation and low cycle thermal fatigue by high power microwaves, each test representing a subset of the original problem. High conductiv...
Damage estimates for European and U.S.sites using the U.S. high-cycle fatigue data base
Sutherland, H.J. [Wind Energy Technology, Sandia National Lab., Albuquerque, NM (United States)
1996-09-01
This paper uses two high-cycle fatigue data bases, one for typical U.S. blade materials and one for European materials, to analyze the service lifetime of a wind turbine blade subjected to the WISPER load spectrum for northern European sites and the WISPER protocol load spectrum for U.S. wind farm sites. The U.S. data base contains over 2200 data points that were obtained using coupon testing procedures. These data are used to construct a Goodman diagram that is suitable for analyzing wind turbine blades. This result is compared to the Goodman diagram derived from the European fatigue data base FACT. The LIFE2 fatigue analysis code for wind turbines is then used to predict the service lifetime of a turbine blade subjected to the two loading histories. The results of this study indicate that the WISPER load spectrum from northern European sites significantly underestimates the WISPER protocol load spectrum from a U.S. wind farm site, i.e., the WISPER load spectrum significantly underestimates the number and magnitude of the loads observed at a U.S. wind farm site. Further, the analysis demonstrate that the European and the U.S. fatigue material data bases are in general agreement for the prediction of tensile failures. However, for compressive failures, the two data bases are significantly different, with the U.S. data base predicting significantly shorter service lifetimes than the European data base. (au) 14 refs.
GUERCHAIS, Raphaël; Morel, Franck; Saintier, Nicolas
2014-01-01
The aim of this study is to analyse the influence of both the microstructure and defects on the high cycle fatigue behaviour of the 316L austenitic stainless steel, using finite element simulations of polycrystalline aggregates. High cycle fatigue tests have been conducted on this steel under uniaxial (push-pull) and multiaxial (combined in-phase tension and torsion) loading conditions, with both smooth specimens and specimens containing artificial semi-spherical surface defects. 2D numerical...
Simulation of Delamination Under High Cycle Fatigue in Composite Materials Using Cohesive Models
Camanho, Pedro P.; Turon, Albert; Costa, Josep; Davila, Carlos G.
2006-01-01
A new thermodynamically consistent damage model is proposed for the simulation of high-cycle fatigue crack growth. The basis for the formulation is an interfacial degradation law that links Fracture Mechanics and Damage Mechanics to relate the evolution of the damage variable, d, with the crack growth rate da/dN. The damage state is a function of the loading conditions (R and (Delta)G) as well as the experimentally-determined crack growth rates for the material. The formulation ensures that the experimental results can be reproduced by the analysis without the need of additional adjustment parameters.
Evolution of steel grain structure under high-cycle fatigue tests at electrostimulating conditions
The use of electric pulses for a fatigue life increase is studied on stainless steel 08Kh18N10T specimens. Fatigue tests at 105 cycles are shown to result in a decrease of a mean grain size and a relative content of high anisotropy grains in the steel. Electrostimulation leads to some increase of high anisotropy grain size and to a decrease of a mean size for grains of medium anisotropy and for isotropic ones. The results obtained show that on fatigue testing under conditions of electrostimulation the process of recrystallization proceeds and gives rise to changes in grain structure of the steel
High cycle fatigue of a die cast AZ91E-T4 magnesium alloy
This study reveals the micro-mechanisms of fatigue crack nucleation and growth in a commercial high-pressure die cast automotive AZ91E-T4 Mg component. Mechanical fatigue tests were conducted under R=-1 conditions on specimens machined at different locations in the casting at total strain amplitudes ranging from 0.02% to 0.5%. Fracture surfaces of specimens that failed in the high cycle fatigue regime with lives spanning two orders of magnitude were examined using a scanning electron microscope. The difference in lives for the Mg specimens was primarily attributed to a drastic difference in nucleation site sizes, which ranged from several hundred μm's to several mm's. A secondary effect may include the influence of average secondary dendrite arm spacing and average grain size. At low crack tip driving forces (Kmaxmax>3.5 MPa √ m fractured particles and boundary decohesion created weak paths for fatigue crack propagation, and consequently the cracks followed the interdendritic regions, leaving serrated markings as the crack progressed through this heterogeneous region. The ramifications of the results on future modeling efforts are discussed in detail
A Direct Method For Predicting The High-Cycle Fatigue Regime In SMAs: Application To Nitinol Stents
Colombé Pierre
2015-01-01
Full Text Available In fatigue design of metals, it is common practice to distinguish between high-cycle fatigue (occurring after 10000–100000 cycles and low-cycle fatigue. For elastic-plastic materials, there is an established correlation between fatigue and energy dissipation. In particular, high-cycle fatigue occurs when the energy dissipation remains bounded in time. Although the physical mechanisms in SMAs differ from plasticity, the hysteresis observed in the stress-strain response shows that some energy dissipation occurs, and it can be reasonably assumed that situations where the energy dissipation remains bounded is the most favorable for fatigue design. We present a direct method for determining if the energy dissipation in a SMA structure is bounded or not. That method relies only on elastic calculations, thus bypassing incremental nonlinear analysis. Moreover, only a partial knowledge of the loading (namely the extreme values is needed. Some results related to Nitinol stents are presented.
High Cycle Fatigue Crack Initiation Study of Case Blade Alloy Rene 125
Kantzos, P.; Gayda, J.; Miner, R. V.; Telesman, J.; Dickerson, P.
2000-01-01
This study was conducted in order to investigate and document the high cycle fatigue crack initiation characteristics of blade alloy Rene 125 as cast by three commercially available processes. This alloy is typically used in turbine blade applications. It is currently being considered as a candidate alloy for high T3 compressor airfoil applications. This effort is part of NASA's Advanced Subsonic Technology (AST) program which aims to develop improved capabilities for the next generation subsonic gas turbine engine for commercial carriers. Wrought alloys, which are customarily used for airfoils in the compressor, cannot meet the property goals at the higher compressor exit temperatures that would be required for advanced ultra-high bypass engines. As a result cast alloys are currently being considered for such applications. Traditional blade materials such as Rene 125 have the high temperature capabilities required for such applications. However, the implementation of cast alloys in compressor airfoil applications where airfoils are typically much thinner does raise some issues of concern such as thin wall castability, casting cleaningness, and susceptibility to high-cycle fatigue (HCF) loading.
Evaluation of the Effect of Surface Finish on High-Cycle Fatigue of SLM-IN718
Lambert, D. M.
2016-01-01
The surface finish of parts produced by additive manufacturing processes is much rougher than the surface finish generated by machining processes, and a rougher surface can reduce the fatigue strength of a part. This paper discusses an effort to quantify that reduction of strength in high-cycle fatigue for selective laser melt (SLM) coupons. A high-cycle fatigue (HCF) knockdown factor was estimated for Inconel 718, manufactured with the SLM process. This factor is the percentage reduction from the maximum stress in fatigue for low-stress ground (LSG) specimens to the maximum stress of those left with the original surface condition at the same fatigue life. Specimens were provided by a number of vendors, free to use their "best practice"; only one heat treat condition was considered; and several test temperatures were characterized, including room temperature, 800F, 1000F, and 1200F. The 1000F data had a large variance, and was omitted from consideration in this document. A first method used linear approximations extracted from the graphs, and only where data was available for both. A recommended knockdown factor of the as-built surface condition (average roughness of approximately 245 micro-inches/inch) versus low-stress ground condition (roughness no more than 4 micro-inches/inch) was established at approximately 1/3 or 33%. This is to say that for the as-built surface condition, a maximum stress of 2/3 of the stress for LSG can be expected to produce a similar life in the as-built surface condition. In this first evaluation, the knockdown factor did not appear to be a function of temperature. A second approach, the "KP method", incorporated the surface finish measure into a new parameter termed the pseudo-stress intensity factor, Kp, which was formulated to be similar to the fracture mechanics stress intensity factor. Using Kp, the variance seemed to be reduced across all sources, and knockdown factors were estimated using Kp over the range where data occurred. A
Matikas, Theodore E.
1999-02-01
To simulate the testing conditions experienced by aircraft engine turbine blades, a new experimental facility was developed capable of providing interactive low cycle fatigue (LCF)/high cycle fatigue (HCF) loading. The new facility is based on a HCF cell that can operate in the 10-40 kHz frequency range. This HCF testing cell can also be interfaced to a servo-hydraulic load frame, which provides a second fatigue cycle. Sample geometry is critical for the HCF cell to produce the desired applied load on the specimen. The objective of this research is to develop analytical modeling necessary for the design of test coupons to be used in the new HCF testing cell operating at ultrasonic frequencies, and also to demonstrate the capabilities of the new device by performing LCF/HCF interaction studies in Ti-6Al-4V. The results of these studies clearly showed the effect of the HCF component of the load in spite the fact that the HCF component was only 15-19 percent of the overall load. It was also found that the HCF component of the load was the major cause of observed damage with the LCF component having much less effect. Eliminating the HCF component completely resulted in increasing the fatigue life at least an order of magnitude.
High cycle thermal fatigue failure of pipes induced by fluid temperature change is one of the interdisciplinary issues to be concerned for long term structural reliability of high temperature components in energy systems. In order to explore advanced life assessment methods to prevent the failure, fatigue crack propagation tests were carried out in a low alloy steel and an austenitic stainless steel under typical thermal and thermo-mechanical histories. Special attention was paid to both the effect of thermo-mechanical loading history on the fatigue crack threshold, as well as to the applicability of continuum fracture mechanics treatment to small or short cracks. It was shown experimentally that the crack-based remaining fatigue life evaluation provided more reasonable assessment than the traditional method based on the semi-empirical law in terms of 'usage factor' for high cycle thermal fatigue failure that is employed in JSME Standard, S017. The crack propagation analysis based on continuum fracture mechanics was almost successfully applied to the small fatigue cracks of which size was comparable to a few times of material grain size. It was also shown the thermo-mechanical histories introduced unique effects to the prior fatigue crack wake, resulting in occasional change in the fatigue crack threshold. (author)
Very high cycle regime fatigue of thin walled tubes made from austenitic stainless steel
Carstensen, J.V.; Mayer, H.; Brøndsted, P.
2002-01-01
Fatigue life data of cold worked tubes (diameter 4 mm, wall thicknesses 0.25 and 0.30 mm) of an austenitic stainless steel, AISI 904 L, were measured in the regime ranging from 2 × 105 to 1010 cycles to failure. The influence of the loading frequency was investigated as data were obtained in...
Evaluation of the Effect of Surface Finish on High-Cycle Fatigue for SLM-IN718
Lambert, Dennis M.
2016-01-01
A high-cycle fatigue (HCF) knockdown factor was estimated for Inconel 718, manufactured with the selective laser melt (SLM) process. This factor is the reduction at a common fatigue life from the maximum stress in fatigue for low-stress ground (LSG) specimens to the maximum stress of those left with the original surface condition. Various vendors provided specimens. To reduce the number of degrees-of-freedom, only one heat treat condition was evaluated. Testing temperatures included room temperature, 800F, 1000F, and 1200F. The two surface conditions were compared at constant lives, where data was available. The recommended knockdown factor of the as-built surface condition (average roughness of approximately 245 micro-inches/inch) versus low-stress ground condition (roughness <= 4 micro-inches/inch) is approximately 1/3 or 33%. This is to say that for the as-built surface condition, a maximum stress of 2/3 of the stress for LSG can be expected to produce the same life in the as built surface condition. As an alternative method, the surface finish was incorporated into a new parameter with the maximum stress. The new parameter was formulated to be similar to the fracture mechanics stress intensity factor, and it was named the pseudo stress intensity factor, Kp. Using Kp, the variance seemed acceptable across all sources, and the knockdown factor was estimated over the range of data identified by Kp where data occurred. A plot of the results suggests that the knockdown factor is a function of temperature, and that for low lives the knockdown is greater than the knockdown observed above about one million cycles, where it stabilizes. One data point at room temperature was clearly different, and the sparsity of data in the higher life region reduces the value of these results. The method does appear to provide useful results, and further characterization of the method is suggested.
Very-High-Cycle-Fatigue of in-service air-engine blades, compressor and turbine
Shanyavskiy, A. A.
2014-01-01
In-service Very-High-Cycle-Fatigue (VHCF) regime of compressor vane and turbine rotor blades of the Al-based alloy VD-17 and superalloy GS6K, respectively, was considered. Surface crack origination occurred at the lifetime more than 1500 hours for vanes and after 550 hours for turbine blades. Performed fractographic investigations have shown that subsurface crack origination in vanes took place inspite of corrosion pittings on the blade surface. This material behavior reflected lifetime limit that was reached by the criterion VHCF. In superalloy GS6K subsurface fatigue cracking took place with the appearance of flat facet. This phenomenon was discussed and compared with specimens cracking of the same superalloy but prepared by the powder technology. In turbine blades VHCF regime appeared because of resonance of blades under the influenced gas stream. Both cases of compressor-vanes and turbine blades in-service cracking were discussed with crack growth period and stress equivalent estimations. Recommendations to continue aircrafts airworthiness were made for in-service blades.
Influence of microstructure on high-cycle fatigue of Ti-6Al-4V: Bimodal vs. lamellar structures
Nalla, R. K.; Ritchie, R. O.; Boyce, B. L.; Campbell, J. P.; Peters, J. O.
2002-03-01
The high-cycle fatigue (HCF) of titanium alloy turbine engine components remains a principal cause of failures in military aircraft engines. A recent initiative sponsored by the United States Air Force has focused on the major drivers for such failures in Ti-6Al-4V, a commonly used turbine blade alloy, specifically for fan and compressor blades. However, as most of this research has been directed toward a single processing/heat-treated condition, the bimodal (solution-treated and overaged (STOA)) microstructure, there have been few studies to examine the role of microstructure. Accordingly, the present work examines how the overall resistance to high-cycle fatigue in Ti-6Al-4V compares between the bimodal microstructure and a coarser lamellar ( β-annealed) microstructure. Several aspects of the HCF problem are examined. These include the question of fatigue thresholds for through-thickness large and short cracks; microstructurally small, semi-elliptical surface cracks; and cracks subjected to pure tensile (mode I) and mixed-mode (mode I+II) loading over a range of load ratios (ratio of minimum to maximum load) from 0.1 to 0.98, together with the role of prior damage due to sub-ballistic impacts (foreign-object damage (FOD)). Although differences are not large, it appears that the coarse lamellar microstructure has improved smooth-bar stress-life (S-N) properties in the HCF regime and superior resistance to fatigue-crack propagation (in pure mode I loading) in the presence of cracks that are large compared to the scale of the microstructure; however, this increased resistance to crack growth compared to the bimodal structure is eliminated at extremely high load ratios. Similarly, under mixed-mode loading, the lamellar microstructure is generally superior. In contrast, in the presence of microstructurally small cracks, there is little difference in the HCF properties of the two microstructures. Similarly, resistance to HCF failure following FOD is comparable in the
Laser High-Cycle Thermal Fatigue of Pulse Detonation Engine Combustor Materials Tested
Zhu, Dong-Ming; Fox, Dennis S.; Miller, Robert A.
2001-01-01
Pulse detonation engines (PDE's) have received increasing attention for future aerospace propulsion applications. Because the PDE is designed for a high-frequency, intermittent detonation combustion process, extremely high gas temperatures and pressures can be realized under the nearly constant-volume combustion environment. The PDE's can potentially achieve higher thermodynamic cycle efficiency and thrust density in comparison to traditional constant-pressure combustion gas turbine engines (ref. 1). However, the development of these engines requires robust design of the engine components that must endure harsh detonation environments. In particular, the detonation combustor chamber, which is designed to sustain and confine the detonation combustion process, will experience high pressure and temperature pulses with very short durations (refs. 2 and 3). Therefore, it is of great importance to evaluate PDE combustor materials and components under simulated engine temperatures and stress conditions in the laboratory. In this study, a high-cycle thermal fatigue test rig was established at the NASA Glenn Research Center using a 1.5-kW CO2 laser. The high-power laser, operating in the pulsed mode, can be controlled at various pulse energy levels and waveform distributions. The enhanced laser pulses can be used to mimic the time-dependent temperature and pressure waves encountered in a pulsed detonation engine. Under the enhanced laser pulse condition, a maximum 7.5-kW peak power with a duration of approximately 0.1 to 0.2 msec (a spike) can be achieved, followed by a plateau region that has about one-fifth of the maximum power level with several milliseconds duration. The laser thermal fatigue rig has also been developed to adopt flat and rotating tubular specimen configurations for the simulated engine tests. More sophisticated laser optic systems can be used to simulate the spatial distributions of the temperature and shock waves in the engine. Pulse laser high-cycle
Rizzi, Stephen A.; Behnke, marlana N.; Przekop, Adam
2010-01-01
High-cycle fatigue of an elastic-plastic beam structure under the combined action of thermal and high-intensity non-Gaussian acoustic loadings is considered. Such loadings can be highly damaging when snap-through motion occurs between thermally post-buckled equilibria. The simulated non-Gaussian loadings investigated have a range of skewness and kurtosis typical of turbulent boundary layer pressure fluctuations in the vicinity of forward facing steps. Further, the duration and steadiness of high excursion peaks is comparable to that found in such turbulent boundary layer data. Response and fatigue life estimates are found to be insensitive to the loading distribution, with the minor exception of cases involving plastic deformation. In contrast, the fatigue life estimate was found to be highly affected by a different type of non-Gaussian loading having bursts of high excursion peaks.
A discrete damage zone model for mixed-mode delamination of composites under high-cycle fatigue
Jimenez, Stephen
2014-01-01
A discrete damage zone model (DDZM) is developed within the finite element framework to simulate mode-mix ratio- and temperature-dependent delamination in laminated composite materials undergoing high cycle fatigue loading. In the DDZM, discrete spring elements are placed at the finite element nodes along the laminate interface. Static and fatigue damage laws are used to define the behavior of the spring elements and model irreversible damage growth. The static damage model parameters are obt...
Influence of HVOF sprayed WC/Co coatings on the high-cycle fatigue strength of mild steel
HVOF thermally sprayed WC/Co coatings are applied onto components which are exposed to wear caused by abrasion, erosion, fretting and sliding. Beside wear attacks and static stresses in lots of cases alternating mechanical stresses caused by dynamic loads occur additionally. Therefore, the fatigue resistance of WC/Co 88/12 and WC/Co 83/17 coated specimens was investigated by high-cycle fatigue tests (HCF). The results of the fatigue tests were documented in statistically ascertained Woehler-diagrams (S-N-curves). Furthermore, the mechanisms of failure are discussed
Bast, Callie C.; Boyce, Lola
1995-01-01
The development of methodology for a probabilistic material strength degradation is described. The probabilistic model, in the form of a postulated randomized multifactor equation, provides for quantification of uncertainty in the lifetime material strength of aerospace propulsion system components subjected to a number of diverse random effects. This model is embodied in the computer program entitled PROMISS, which can include up to eighteen different effects. Presently, the model includes five effects that typically reduce lifetime strength: high temperature, high-cycle mechanical fatigue, low-cycle mechanical fatigue, creep and thermal fatigue. Results, in the form of cumulative distribution functions, illustrated the sensitivity of lifetime strength to any current value of an effect. In addition, verification studies comparing predictions of high-cycle mechanical fatigue and high temperature effects with experiments are presented. Results from this limited verification study strongly supported that material degradation can be represented by randomized multifactor interaction models.
A study on fatigue crack growth in the high cycle domain assuming sinusoidal thermal loading
Radu, V., E-mail: vasile.radu@nuclear.r [Institute for Nuclear Research, 1st Campului Street, 115400 Mioveni, Arges POB 78, Pitesti (Romania); Paffumi, E. [European Commission, Joint Research Centre, Institute for Energy, Petten (Netherlands); Taylor, N. [European Commission, Joint Research Centre, Institute for Energy, Ispra (Italy); Nilsson, K.-F. [European Commission, Joint Research Centre, Institute for Energy, Petten (Netherlands)
2009-12-15
The assessment of fatigue crack growth due to turbulent mixing of hot and cold coolants presents significant challenges, in particular to determine the thermal loading spectrum and the associated crack growth. The sinusoidal method is a simplified approach for addressing this problem, in which the entire spectrum is replaced by a sine-wave variation of the temperature at the inner pipe surface. The loading frequency is taken as that which gives the shortest crack initiation and growth life. Such estimates are intended to be conservative but not un-realistic. Several practical issues which arise with this approach have been studied using newly-developed analytical solutions for the temperature and stress fields in hollow cylinders, in particular the assumptions made concerning the crack orientation, dimensions and aspect ratio. The application of the proposed method is illustrated for the pipe geometry and loadings conditions reported for the Civaux 1 case where through wall thermal fatigue cracks developed in a short time, but the problem is relevant also for fast reactor components.
无
2006-01-01
The effect of addition of different concentrations of Ce on high-cycle fatigue behavior of die-cast magnesium al-loy AZ91D was investigated. Mechanical fatigue tests were conducted at the stress ratio of R = 0.1, and fatigue strength was evaluated using up-and-down loading method. The results show that the grain size of AZ91D alloy is remarkably refined, and the amount of porosity decreases and evenly distributes with the addition of Ce. The fatigue strength of AZ91D alloy at room temperature increases from 96.7 up to 116.3 MPa (1％ Ce) and 105.5 MPa (2％ Ce), respectively, at the number of cycles to failure, Nf = 1 × 107. The fatigue crack of AZ91D alloy initiates at porosities and inclusions, and propagates along grain boundaries. The fatigue striations on fractured surface appear with Ce addition. The fatigue fracture surface of test specimens shows mixed-fracture characteristics of quasi-cleavage and dimple.
Bray, Don E.; Suh, Ui; Hough, C. L. ``Mickey''
2002-05-01
Experiments conducted on titanium (Ti-64) turbine blades with the LCR ultrasonic wave at 20 MHz showed significant differences in untreated blades and blades treated to increase the subsurface compressive residual stress. Group 1 showed significant differences in the treated and untreated areas, the top and bottom of the blades, high cycle fatigue and cracked and uncracked conditions. Group 2 blades showed significant difference between untreated and treated travel-times at probes located at the blade leading edge.
Experiments conducted on titanium (Ti-64) turbine blades with the LCR ultrasonic wave at 20 MHz showed significant differences in untreated blades and blades treated to increase the subsurface compressive residual stress. Group 1 showed significant differences in the treated and untreated areas, the top and bottom of the blades, high cycle fatigue and cracked and uncracked conditions. Group 2 blades showed significant difference between untreated and treated travel-times at probes located at the blade leading edge
Structure-phase states evolution in Al-Si alloy under electron-beam treatment and high-cycle fatigue
Konovalov, Sergey, E-mail: konovserg@gmail.com; Alsaraeva, Krestina, E-mail: gromov@physics.sibsiu.ru; Gromov, Victor, E-mail: gromov@physics.sibsiu.ru; Semina, Olga, E-mail: gromov@physics.sibsiu.ru [Siberian State Industrial University, Novokuznetsk, 654007 (Russian Federation); Ivanov, Yurii, E-mail: yufi55@mail.ru [Institute of High-Current Electronics SB RAS, Tomsk, 634055 (Russian Federation)
2015-10-27
By methods of scanning and transmission electron diffraction microscopy the analysis of structure-phase states and defect substructure of silumin subjected to high-intensity electron beam irradiation in various regimes and subsequent fatigue loading up to failure was carried out. It is revealed that the sources of fatigue microcracks are silicon plates of micron and submicron size are not soluble in electron beam processing. The possible reasons of the silumin fatigue life increase under electron-beam treatment are discussed.
The dissolution and growth of Al3(Er, Zr) precipitates during tensile fatigue experiments were investigated by quasi-in situ and post-mortem scanning transmission electron microscopy with Z contrast imaging and X-ray energy dispersive spectroscopy. Al3(Er, Zr) particles were observed with both non-core–shell and core–shell structures, which were formed during multiple-stage precipitations, in an Al–Mg–Er alloy. After fatigue deformations, the average size of the non-core–shell structured precipitates increased significantly. By tracing the same precipitate particles before and after a high-cycle fatigue test, quasi-in situ electron microscopy revealed that the increase of average particle size is associated with the substantial dissolution of small non-core–shell structured Al3(Er, Zr) particles, whose diameters are generally less than 15 nm, and a consequent growth of larger non-core–shell Al3(Er, Zr) precipitates. On the contrary, the core–shell structured Al3(Er, Zr) precipitates remain stable during high-cycle fatigue tests. Possible mechanisms for the dissolution and growth of non-core–shell structured Al3(Er, Zr) precipitates are discussed in terms of particle size, interfacial energy and lattice mismatch, in comparison to the stable core–shell structured precipitates
The Effect of Ballistic Impacts on the High Cycle Fatigue Properties of Ti-48Al-2Nb-2Cr (at.%)
Draper, S. L.; Lerch, B. A.; Pereira, J. M.; Nathal, M. V.; Austin, C. M.; Erdman, O.
2000-01-01
The ability of gamma - TiAl to withstand potential foreign and/or domestic object damage is a technical risk to the implementation of gamma - TiAl in low pressure turbine (LPT) blade applications. The overall purpose of the present study was to determine the influence of ballistic impact damage on the high cycle fatigue strength of gamma - TiAl simulated LPT blades. Impact and specimen variables included ballistic impact energy, projectile hardness, impact temperature, impact location, and leading edge thickness. The level of damage induced by the ballistic impacting was studied and quantified on both the impact (front) and backside of the specimens. Multiple linear regression was used to model the cracking and fatigue response as a function of the impact variables. Of the impact variables studied, impact energy had the largest influence on the response of gamma - TiAl to ballistic impacting. Backside crack length was the best predictor of remnant fatigue strength for low energy impacts (fatigue strength. For the fatigue design stresses of a 6th stage LPT blade in a GE90 engine, a Ti-48Al-2Nb-2Cr LPT blade would survive an impact of normal service conditions.
This paper presents the studies of the benchmark concerning a high cycle thermal fatigue problem. This benchmark is based on an industrial case, a Te junction piping system of the french FBR Phenix. The main objectives were the comparison of the different methods used by the participants and the analysis of the damage evaluation methods capacity compared to the observed phenomena. This study took place in an international framework with the United Kingdom, Italy, Japan, Korea, Russia, India and France. (A.L.B.)
A Simulation Method for High-Cycle Fatigue-Driven Delamination using a Cohesive Zone Model
Bak, Brian Lau Verndal; Turon, A.; Lindgaard, Esben;
2015-01-01
function of the energy release rate for the crack growth rate during cyclic loading. The J-integral has been applied to determine the energy release rate. Unlike other cohesive fatigue methods, the proposed method depends only on quasi-static properties and Paris' law parameters without relying on......A novel computational method for simulating fatigue-driven mixed-mode delamination cracks in laminated structures under cyclic loading is presented. The proposed fatigue method is based on linking a cohesive zone model for quasi-static crack growth and a Paris' law-like model described as a...... parameter fitting of any kind. The method has been implemented as a zero-thickness eight-node interface element for Abaqus and as a spring element for a simple finite element model in MATLAB. The method has been validated in simulations of mode I, mode II, and mixed-mode crack loading for both self...
Thermal striping is observed at a point where hot and cold fluids are mixing. Evaluation of high cycle thermal fatigue on structural components is a significant issue for the reactor safety design. Japan Atomic Energy Agency (JAEA) has conducted experimental and numerical investigations to establish a quantitative evaluation method of high cycle thermal fatigue in a sodium-cooled fast reactor, based on the nature of the phenomena. A water experiment WATLON (as Water Experiment of Fluid Mixing in T-pipe with Long Cycle Fluctuation) has been conducted to clarify the thermal striping phenomena in a mixing tee area. In this study, water experiments WATLON were carried out to clarify the unsteady behavior of heat transfer under wall jet condition. In experiments, heat transfer coefficients between fluid and wall in the mixing region were obtained from temperature measurements using thermocouples (movable tree type in fluid and embedded type in wall). To clarify the relation between the local velocity and the wall temperature, those were measured simultaneously by the Particle Image Velocimetry (PIV) and the thermocouple measurement, respectively. Sampling time of the velocity by the PIV and the temperature by the thermocouple were synchronized in the measurement. The experimental results showed that the heat transfer coefficient was 2∼6 time larger than the reference value predicted by the Dittus-Boelter correlation in straight pipes and was increased as the local velocity near the wall. A CD-ROM is attached as an appendix. (J.P.N.)
In a nuclear power plant, it is necessary to be attentive to fatigue fracture of the structural material caused by cyclic thermal stress due to the mixing of temperature different fluids. The purpose of this study is to obtain data to demonstrate high cycle thermal fatigue evaluation methods by applying the effects of the frequency of temperature fluctuation. A sinusoidal temperature fluctuation test of with a 20 second period was conducted using high cycle fatigue test equipment (SPECTRA). A SUS304 steel pipe was used as the test sample, at an average sodium temperature of 425 deg C, fluctuation amplitude of 200 deg C and a sodium flow rate of 300 l/min in the test pipe. The results obtained are as follows: (1) Valid strength data to verify evaluation methods could be obtained by applying a 20 second cycle temperature fluctuation to the test sample with SPECTRA. A Crack penetrated at about 157,150 cycles. (2) Numerous cracks in an axial direction were observed on the inner surface of the test sample in the upper flow area. An air fatigue test demonstrated the difference in the strength of the test sample between axial direction and circumferential direction, revealing that cracks were distributed in an axial direction since anisotropic influences easily appear on the high cycle side. (3) An approximated curve obtained by the common relation of crack and axial direction distance indicates that the boundary of a crack would be located about 430 mm downstream from the tapered end of the test sample with the upper flow. (4) Crack occurring on the inner surface progressed to a depth of 1 to 2 mm in the crystal grain, then progressed along the crystal grain boundary. Striations were formed on areas of the fracture surface in the grain, but were not found on the fracture surface of the grain boundary. Sinusoidal temperature fluctuation tests at the periods of 2, 5, 10, and 40 seconds are planned to confirm the influence of fluctuation frequency responsiveness on
A nanostructured composite Al89Gd7Ni3Fe1 alloy was created by extruding atomized amorphous Al89Gd7Ni3Fe1 powders at different extrusion ratios (ER = 5:1, 10:1, 20:1). The microstructures and mechanical properties produced were examined with special attention given to the high cycle fatigue properties. High cycle fatigue tests were conducted at room temperature under three-point bending at a stress ratio R = 0.1. Increasing the extrusion ratio (ER) improved the hardness, bend strength, and fatigue behavior, with alloys extruded at higher ER exhibiting bend strengths exceeding 1000 MPa and high cycle fatigue behavior well in excess of conventional aluminum alloys. The results obtained are compared to conventional aluminum alloys and particulate reinforced composites.
Influence of surface finish on the high cycle fatigue behavior of a 304L austenitic stainless steel
This work has dealt with the influence of surface finish on the high cycle fatigue behavior of a 304L. The role played by roughness, surface hardening and residual stresses has been particularly described. First part of this study has consisted of the production of several surface finishes. These latter were obtained by turning, grinding, mechanical polishing and sandblasting. The obtained surfaces were then characterised in terms of roughness, hardening, microstructure and residual stresses. Fatigue tests were finally conducted under various stress ratios or mean stresses at two temperatures (25 C and 300 C). Results clearly evidenced an effect of the surface integrity on the fatigue resistance of the 304L. This influence is nevertheless more pronounced at ambient temperature and for a positive mean stress. For all explored testing conditions, the lowest endurance limit was obtained for ground specimens whereas polished samples exhibited the best fatigue strength. Results also cleared out a detrimental influence of a positive mean stress in the case of specimens having surface defaults of a great acuity. The study of the relative effect of each of the surface parameter, under a positive stress ratio and at the ambient temperature, showed that roughness profile and surface hardening are the two more influential factors. The role of the residual stresses remains negligible due to their rapid relaxation during the application of the first cycles of fatigue. The estimation of the initiation and propagation periods showed that mechanisms differed as a function of the applied stress ratio. Crack propagation is governed by the parameter DK at a positive stress ratio and by Dep/2 in the case of tension-compression tests. (author)
Prediction of three-dimensional crack propagation paths taking high cycle fatigue into account
Guido Dhondt
2016-01-01
Full Text Available Engine components are usually subject to complex loading patterns such as mixed-mode Low Cycle Fatigue Loading due to maneuvering. In practice, this LCF Loading has to be superimposed by High Cyclic Fatigue Loading caused by vibrations. The changes brought along by HCF are twofold: first, the vibrational cycles which are superposed on the LCF mission increase the maximum loading of the mission and may alter the principal stress planes. Secondly, the HCF cycles themselves have to be evaluated on their own, assuring that no crack propagation occurs. Indeed, the vibrational frequency is usually so high that propagation leads to immediate failure. In the present paper it is explained how these two effects can be taken care of in a standard LCF crack propagation procedure. The method is illustrated by applying the Finite Element based crack propagation software CRACKTRACER3D on an engine blade.
Dynamic speckle interferometry of high-cycle material fatigue: Theory and some experiments
Vladimirov, A. P.
2016-06-01
The objective of this paper was theoretical analysis of speckle dynamics in the image plane of a thin transparent object. It was suggested that speckle dynamics develops in simultaneous periodic motion of the sample, micro- and macro-variations of its refraction index and its translational motion. The results of the theory were contrasted with the data obtained in the fatigue tests with transparent object.
High Cycle Fatigue of Al and Cu Thin Films by a Novel High-Throughput Method
Burger, Sofie
2013-01-01
In the last two decades, the reliability of small electronic devices used in automotive or consumer electronics gained researchers attention. Thus, there is the need to understand the fatigue properties and damage mechanisms of thin films. In this thesis a novel high-throughput testing method for thin films on Si substrate is presented. The specialty of this method is to test one sample at different strain amplitudes at the same time and measure an entire lifetime curve with only one experiment.
Design and realization of a multisamples rotating high cycle fatigue machine
Massimo Martorelli; Domenico Gentile
2012-01-01
In this work the design and the technical characteristic of a Moore rotating bending machine are presented. The machine has been realized at the University of Cassino in order to run tests on multiple specimens at different temperature. The user can choose independently the load and the temperature for each specimen. The machine has been designed to produce in short time a several numbers of data of materials fatigue strength at low costs. The machine is in assembling step at the Laboratory o...
Kunz, Ludvík; Lukáš, Petr
2007-01-01
Roč. 14, č. 2 (2007), s. 15-20. ISSN 1335-0803 R&D Projects: GA ČR GA106/05/2112 Institutional research plan: CEZ:AV0Z20410507 Keywords : CMSX-4 * CM186LC * Fatigue life * Constant lifetime diagram Subject RIV: JG - Metallurgy
Very high cycle fatigue strength and crack growth of thin steel sheets
Mohand Ouarabi
2016-03-01
Full Text Available For basic observations or for industrial applications it is of interest to use flat specimens at very high frequency in the gigacycle regime. In this work, thin flat sheet, with 1.2 mm thickness of a complex phase ferrite-martensitic steels were considered for carrying out fatigue tests at high frequency (20 kHz up to the gigacycle regime (>109 cycles. The crack initiation tests were carried out with water cooling, while the crack growth test were carried out in laboratory air at room temperature. All the tests were carried out under loading ratio R=-1. To do that, special designs of specimens were made and computed using FEM for defining the stress amplitude for endurance tests. Special attachments for specimens to the ultrasonic system’s horn were enhanced. A particular FEM computing of the stress intensity range on crack growth specimens was carried out for determining the specimen dimensions and an equation that defines the stress intensity range as a function of the harmonic displacement amplitude, dynamic Young’s modulus, material density and crack length. Detailed procedures and fatigue results are presented in this paper.
Effect of secondary flow generated in 90-degree bend upon high-cycle thermal fatigue in a mixing tee
In nuclear power plants, there are many T-junctions at which different temperature fluids are mixed. When the fluids with different temperature are mixed, temperature fluctuation in fluids reachs wall and high-cycle heat fatigue occurs. Depending on amplitude and frequency of temperature fluctuation, it could lead to pipe rupture accident at worst. In addition, in case of the T-junction with 90-degree bend at upstream, there is higher risk for pipe rupture accident due to secondary flow which arises in the 90-degree bend. In this study, the effects of temperature fluctuation above the T-junction in case of different distance of 90-degree bend outlet to the T-junction are investigated. (author)
Crack Growth Behavior in the Threshold Region for High Cycle Fatigue Loading
Forman, Royce G.; Zanganehgheshlaghi, Mohannad
2014-01-01
The research results described in this paper presents a new understanding of the behavior of fatigue crack growth in the threshold region. It is believed by some crack growth experts that the ASTM load shedding test method does not produce true or valid threshold properties. The concern involves the observed fanning of threshold region da/dN data plots for some materials in which the low R-ratio data fans out or away from the high R-ratio data. This data fanning or elevation of threshold values is obviously caused by an increase in crack closure in the low R-ratio tested specimens. This increase in crack closure is assumed by some investigators to be caused by a plastic wake on the crack surfaces that was created during the load shedding test phase. This study shows that the increase in crack closure is the result of an extensive occurrence of crack bifurcation behavior in some materials, particularly in aluminum alloys, when the crack tip cyclic yield zone size becomes less than the grain size of the alloy. This behavior is related to the high stacking fault energy (SFE) property of aluminum alloys which results in easier slip characteristics. Therefore, the particular fanning behavior in aluminum alloys is a function of intrinsic dislocation property of the materials and that the fanned data represents valid material properties. However, for corrosion sensitive steel alloys used in this study the fanning was caused by a build-up of iron oxide at the crack tip from fretting corrosion.
Crack Growth Behavior in the Threshold Region for High Cycle Fatigue Loading
Forman, R. G.; Zanganeh, M.
2014-01-01
This paper describes the results of a research program conducted to improve the understanding of fatigue crack growth rate behavior in the threshold growth rate region and to answer a question on the validity of threshold region test data. The validity question relates to the view held by some experimentalists that using the ASTM load shedding test method does not produce valid threshold test results and material properties. The question involves the fanning behavior observed in threshold region of da/dN plots for some materials in which the low R-ratio data fans out from the high R-ratio data. This fanning behavior or elevation of threshold values in the low R-ratio tests is generally assumed to be caused by an increase in crack closure in the low R-ratio tests. Also, the increase in crack closure is assumed by some experimentalists to result from using the ASTM load shedding test procedure. The belief is that this procedure induces load history effects which cause remote closure from plasticity and/or roughness changes in the surface morphology. However, experimental studies performed by the authors have shown that the increase in crack closure is a result of extensive crack tip bifurcations that can occur in some materials, particularly in aluminum alloys, when the crack tip cyclic yield zone size becomes less than the grain size of the alloy. This behavior is related to the high stacking fault energy (SFE) property of aluminum alloys which results in easier slip characteristics. Therefore, the fanning behavior which occurs in aluminum alloys is a function of intrinsic dislocation property of the alloy, and therefore, the fanned data does represent the true threshold properties of the material. However, for the corrosion sensitive steel alloys tested in laboratory air, the occurrence of fanning results from fretting corrosion at the crack tips, and these results should not be considered to be representative of valid threshold properties because the fanning is
Lehericy, Y
2007-05-15
The aim of this study was to evaluate the consequences of a Low Cycle Fatigue pre-damage on the subsequent fatigue limit of a 304L stainless steel. The effects of hardening and severe roughness (grinding) have also been investigated. In a first set of tests, the evolution of the surface damage induced by the different LCF pre-cycling was characterized. This has permitted to identify mechanisms and kinetics of damage in the plastic domain for different surface conditions. Then, pre-damaged samples were tested in the High Cycle Fatigue domain in order to establish the fatigue limits associated with each level of pre-damage. Results evidence that, in the case of polished samples, an important number of cycles is required to initiate surface cracks ant then to affect the fatigue limit of the material but, in the case of ground samples, a few number of cycles is sufficient to initiate cracks and to critically decrease the fatigue limit. The fatigue limit of pre-damaged samples can be estimated using the stress intensity factor threshold. Moreover, this detrimental effect of severe surface conditions is enhanced when fatigue tests are performed under a positive mean stress (author)
EFFECT OF HALLOYSITE NANOTUBE ON THE FATIGUE LIFE OF GLASS FIBER REINFORCED EPOXY COMPOSITES.
Ramamoorthi, R; P.S. SAMPATH
2015-01-01
Glass fiber polymer composites have high strength, low cost but frequently suffer from poor performance in fatigue. This investigation shows that the addition of small fraction of halloysite nanotubes (HNTs) in the matrix results in a significant increase in high-cycle fatigue life. Thermosetting epoxy polymer was modified by incorporating 4wt% of well dispersed Halloysite nano tube(HNT). The neat and HNT modified epoxy resins were used to fabricate glass fiber reinforced plastic (GFRP) compo...
Multiscale Fatigue Life Prediction for Composite Panels
Bednarcyk, Brett A.; Yarrington, Phillip W.; Arnold, Steven M.
2012-01-01
Fatigue life prediction capabilities have been incorporated into the HyperSizer Composite Analysis and Structural Sizing Software. The fatigue damage model is introduced at the fiber/matrix constituent scale through HyperSizer s coupling with NASA s MAC/GMC micromechanics software. This enables prediction of the micro scale damage progression throughout stiffened and sandwich panels as a function of cycles leading ultimately to simulated panel failure. The fatigue model implementation uses a cycle jumping technique such that, rather than applying a specified number of additional cycles, a specified local damage increment is specified and the number of additional cycles to reach this damage increment is calculated. In this way, the effect of stress redistribution due to damage-induced stiffness change is captured, but the fatigue simulations remain computationally efficient. The model is compared to experimental fatigue life data for two composite facesheet/foam core sandwich panels, demonstrating very good agreement.
Highlights: • Effect of V up to 0.45% on fatigue property of medium carbon MA steel was studied. • Fatigue strength and fatigue strength ratio increase with increasing V content. • Excellent fatigue properties can be obtained when V is higher than ∼0.28%. • Strengthening ferrite is the key to improve fatigue property of MA steel. • The fatigue crack growth behavior is similar for the MA steel with exponent m ≈ 3.5. - Abstract: The present investigation effort was made to study the effect of V up to 0.45% on the high-cycle fatigue properties of medium-carbon microalloyed (MA) steel 37MnSiVS, for the development of new crackable MA forging steel with excellent fatigue properties. The results show that the amount of V(C,N) precipitates increases with increasing V content and most of the precipitates are less than 5 nm. Owing to the significant precipitation strengthening effect of these nanosized particles, the hardness increase of ferrite with increasing V content is higher than that of pearlite and accordingly a decrease of pearlite/ferrite hardness ratio. Therefore, both fatigue strength and fatigue strength ratio increase with increasing V content and excellent fatigue properties could be obtained when V content is higher than about 0.28%. The fatigue crack growth (FCG) behavior is similar for all the three 37MnSiVS samples with an exponent m ≈ 3.5. It is concluded that V can improve the fatigue properties of ferrite–pearlite steel mainly through precipitation strengthening and therefore it is anticipated that MA steel’s fatigue property could be further improved as well as more fine V(C,N) particles be obtained
LIFE PREDICTION APPROACH FOR RANDOM MULTIAXIAL FATIGUE
Wang Lei; Wang Dejun
2005-01-01
According to the concept of critical plane, a life prediction approach for random multiaxial fatigue is presented. First, the critical plane under the multiaxial random loading is determined based on the concept of the weight-averaged maximum shear strain direction. Then the shear and normal strain histories on the determined critical plane are calculated and taken as the subject of multiaxial load simplifying and multiaxial cycle counting. Furthermore, a multiaxial fatigue life prediction model including the parameters resulted from multiaxial cycle counting is presented and applied to calculating the fatigue damage generated from each cycle. Finally, the cumulative damage is added up using Miner's linear rule, and the fatigue prediction life is given. The experiments under multiaxial loading blocks are used for the verification of the proposed method. The prediction has a good correction with the experimental results.
Fatigue life prediction for 316 stainless steel. Case of superimposed and repeated two-step stress
In this study, applicability of linear-cumulative damage rule was investigated for variable loading of high-cycle fatigue for Type 316 stainless steel. Push-pull fatigue tests were conducted in ambient air and room temperature by controlling stress amplitude. Two types variable loading were tested. Repeated two-step tests were conducted in order to assess the effect of loading history by crack on fatigue life. And superimposed tests were also conducted to investigate applicability for linear-cumulative damage rule. As a result, effect of loading history by crack was not confirmed in repeated two-step test. However, fatigue life for superimposed wave decreased by change of crack opening range. It was concluded that considering safety factor, a linear-cumulative damage rule almost applicable to thermal fatigue. (author)
EFFECT OF HALLOYSITE NANOTUBE ON THE FATIGUE LIFE OF GLASS FIBER REINFORCED EPOXY COMPOSITES.
RAMAMOORTHI R
2015-06-01
Full Text Available Glass fiber polymer composites have high strength, low cost but frequently suffer from poor performance in fatigue. This investigation shows that the addition of small fraction of halloysite nanotubes (HNTs in the matrix results in a significant increase in high-cycle fatigue life. Thermosetting epoxy polymer was modified by incorporating 4wt% of well dispersed Halloysite nano tube(HNT. The neat and HNT modified epoxy resins were used to fabricate glass fiber reinforced plastic (GFRP composite laminates by hand layup followed by hot compression moulding technique. The stress- controlled tensile fatigue behaviour at a were performed on these composites; the fatigue life of GFRP composite was increased by about two times due to HNT. Cyclic hysteresis measured over each cycle in real time during testing is used as a sensitive indicator of fatigue damage. It was observed that when HNTs are present hysteresis growth with cycling is suppressed.
In the paper the mechanisms of plastic deformation and fracture of welded joints of steel St3 were investigated at high-cycle fatigue and cyclic creep by the digital image correlation (DIC) technique. The evolution of strain rate is studied for the following regions: base metal, HAZ, and fusion zone. This strain rate evolution can be considered as a mechanical response of material. Three stages of deformation evolution are shown: deformation hardening (I), fatigue crack initiation (II), and the last stage is related to main crack (III). Two criteria are offered to evaluate the current mechanical state of welded joints
Bruchhausen, Matthias; Fischer, Burkhard; Ruiz, A.; Gonzalez Sanchez, Sergio; Hähner, Peter; Soller, Sebastian
2014-01-01
The influence of hydrogen on the high cycle fatigue (HCF) behaviour of Inconel 718 has been studied at room temperature in asymmetric push–pull mode using an ultrasonic HCF test rig. Fatigue tests have been carried out in gaseous hydrogen (GH2) and in Ar at a pressure of 30 MPa. Oscillating stresses with amplitudes (σa) up to 450 MPa and mean stresses (σm) up to 600 MPa have been applied. For a given σa and σm, the lifetime in Ar is generally longer than in GH2, which is explained by a hydrog...
Low cycle fatigue on crack initiation life basis
A review is given of the following subjects: A proposed formula, from which the strain cycling fatigue strength can be estimated, on the basis of crack initiation life, from static tensile strength and reduction in area. Relation between crack initiation life and failure life. Distribution of strain cycling fatigue life. Cyclic characteristics of notch root strain and the interrelation between fatigue life of a notched plate subjected to load cycling and fatigue life of an hour-glass shaped specimen subjected to strain cycling. Effect of angular distribution and misalignment in a butt-welded joint on load-controlled low cycle fatigue strength. Fatigue strength ratio of bending to axial strain cycling. Low cycle bending fatigue strength of the fillet welded joint. Fatigue strength of welded tubular conncetions in offshore structures. Creep-fatigue interaction problems for stainless steels. Material constants in the simplified elastic-plastic analysis in ASME Sec. III. (orig.) 891 RW/orig. 892 RKD
Hilgendorff, P.-M., E-mail: philipp.hilgendorff@uni-siegen.de [Institut für Mechanik und Regelungstechnik—Mechatronik, Universität Siegen, Siegen 57068 (Germany); Grigorescu, A. [Institut für Werkstofftechnik, Universität Siegen, Siegen 57068 (Germany); Zimmermann, M. [Institut für Werkstoffwissenschaft, Technische Universität Dresden, 01062 Dresden (Germany); Fritzen, C.-P. [Institut für Mechanik und Regelungstechnik—Mechatronik, Universität Siegen, Siegen 57068 (Germany); Christ, H.-J. [Institut für Werkstofftechnik, Universität Siegen, Siegen 57068 (Germany)
2013-07-15
Many components have to withstand a very high number of loading cycles due to high frequency or long product life. In this regime, the period of fatigue crack initiation and thus the localization of plastic deformation play an important role. Metastable austenitic stainless steel (AISI304) that is investigated in this study shows localization of plastic deformation in bands of intense slip. In order to provide a physically-based understanding of the relevant damage mechanisms under VHCF condition, simulation of irreversible damage accumulation in slip bands is performed. For this purpose, a microstructural simulation model is proposed which accounts for the damage mechanisms in slip bands documented by experimental results. The model describes the damage accumulation through formation of slip bands, sliding and multiplication of dislocations and the amount of irreversibility of such mechanisms in case of VHCF relevant loading conditions. The implementation of the simulation model into a numerical method allows the investigation of the damage accumulation in a real microstructure simulated on the basis of metallographic analysis. The numerical method used in this study is the two-dimensional (2-D) boundary element method which is based on two integral equations: the displacement and the stress boundary integral equation. Fundamental solutions within these integral equations represent anisotropic elastic behavior. By using this method, a 2-D microstructure can be reproduced that considers orientations as well as individual anisotropic elastic properties in each grain. Contours of shear stresses along most critical slip systems are compared with images of slip band formation at the surface of fatigued specimens provided by scanning electron microscopy (SEM). Results show that simulation of slip bands is in good agreement with experimental observations and that plastic deformation in slip bands has a high impact on shear stresses at grain boundaries acting as possible
Many components have to withstand a very high number of loading cycles due to high frequency or long product life. In this regime, the period of fatigue crack initiation and thus the localization of plastic deformation play an important role. Metastable austenitic stainless steel (AISI304) that is investigated in this study shows localization of plastic deformation in bands of intense slip. In order to provide a physically-based understanding of the relevant damage mechanisms under VHCF condition, simulation of irreversible damage accumulation in slip bands is performed. For this purpose, a microstructural simulation model is proposed which accounts for the damage mechanisms in slip bands documented by experimental results. The model describes the damage accumulation through formation of slip bands, sliding and multiplication of dislocations and the amount of irreversibility of such mechanisms in case of VHCF relevant loading conditions. The implementation of the simulation model into a numerical method allows the investigation of the damage accumulation in a real microstructure simulated on the basis of metallographic analysis. The numerical method used in this study is the two-dimensional (2-D) boundary element method which is based on two integral equations: the displacement and the stress boundary integral equation. Fundamental solutions within these integral equations represent anisotropic elastic behavior. By using this method, a 2-D microstructure can be reproduced that considers orientations as well as individual anisotropic elastic properties in each grain. Contours of shear stresses along most critical slip systems are compared with images of slip band formation at the surface of fatigued specimens provided by scanning electron microscopy (SEM). Results show that simulation of slip bands is in good agreement with experimental observations and that plastic deformation in slip bands has a high impact on shear stresses at grain boundaries acting as possible
Gao, Yong
High-cycle fatigue, involving the premature initiation and/or rapid propagation of small cracks to failure due to high-frequency (vibratory) loading, remains the principal cause of failures in military gas-turbine propulsion systems. The objective of this study is to examine whether the resistance to high-cycle fatigue failures can be enhanced by grain-boundary engineering, i.e., through the modification of the spatial distribution and topology of the grain boundaries in the microstructure. While grain boundary engineering has been used to obtain significant improvements in intergranular corrosion and cracking, creep and cavitation behavior, toughness and plasticity, cold-work embrittlement, and weldability, only very limited, but positive, results exist for fatigue. Accordingly, using a commercial polycrystalline nickel base gamma/gamma' superalloy, ME3, as a typical engine disk material, sequential thermomechanical processing, involving alternate cycles of strain and annealing, is used to (i) modify the proportion of special grain boundaries, and (ii) interrupt the connectivity of the random boundaries in the grain boundary network. The processed microstructures are then subjected to fracture-mechanics based high cycle fatigue testing to evaluate how the crack initiation and small- and large-crack growth properties are affected and to examine how the altered grain boundary population and connectivity can influence growth rates and overall lifetimes. The effect of such grain-boundary engineering on the fatigue-crack-propagation behavior of large (˜8 to 20 mm), through-thickness cracks at 25, 700, and 800°C was examined. Although there was little influence of an increased special boundary fraction at ambient temperatures, the resistance to near-threshold crack growth was definitively improved at elevated temperatures, with fatigue threshold-stress intensities some 10 to 20% higher than at 25°C, concomitant with a lower proportion (˜20%) of intergranular
The effects of the cyclic prestrain on the fatigue behavior in type 304 austenitic stainless steel were investigated. Rotating bending fatigue tests have been performed in laboratory air using the specimens subjected to ±5% cyclic prestrain at room temperature (R.T.) and -5°C. Martensitic phase volume fraction of the prestrained specimen at -5°C was 48% and larger than 3.8% at R.T. The prestrained specimens exhibited higher fatigue strengths than the as-received ones, and larger volume fraction of martensitic phase resulted in the higher fatigue limit. EBSD analysis revealed that the martensitic phases were more uniformly distributed in the austenitic matrix in the cyclically-prestrained specimens than in the monotonically-prestrained ones. Fatigue crack initiation from inclusion was observed only in the cyclically-prestrained specimens at -5°C. High volume fraction and uniform distribution of martensitic phase induced the transition of crack initiation mechanism and led to the higher fatigue limit. In type 304 stainless steel with high volume fraction of strain-induced martensitic phase, the prediction of fatigue limit based on Vickers hardness could give unconservative results. (author)
Fatigue Analysis and Life Prediction of Dumpers with Cumulative Fatigue Damage Approach
LI Shouju; LIU Yingxi; SUN Huiling
2004-01-01
A fatigue damage model is developed for evaluating accumulative fatigue damage of dumpers. The loading spectrums acted on dumpers are created according to measured strain data in field. The finite element analysis is carried out for assessing stress distribution and strength characteristics of dumpers. Fatigue damage indexes and service life are calculated by a modified Palmgren-Miner rule. The investigation shows that fatigue notch factor has a significant influence on the calculation of fatigue damage of dumpers.
Effect of stress ratio on long life fatigue behavior of Ti-Al alloy under flexural loading
XUE Hong-qian; TAO Hua; SHAO Ren-ping; B.CLAUDE
2008-01-01
A new ultrasonic three-point bending fatigue test device was introduced to investigate fatigue life ranging up to 1010 cycles and associated fracture behavior of Ti-Al alloy. Tests were performed at a frequency of 20kHz with stress ratio R=0.5 and R=0.7 at ambient temperature in air. Three groups of specimens with different surface roughness were applied to investigate the effect of surface roughness on fatigue life. Furthermore, optical microscopy (OM) and scanning electron microscopy (SEM) were used for microstructure characteristic and fracture surface analysis. The S-N curves obtained show that fatigue failure occurs in the range of 105-1010 cycles, and the asymptote of S-N curve inclines slightly in very high cycle regime, but is not horizontal for R=0.5. Fatigue limit appears after 108 cycles for R=0.7. Surface roughness (the maximum roughness is no more than 3μm) has no influence on the fatigue properties in the high cycle regime. A detailed investigation on fatigue fracture surface shows that the Ti-Al alloy studied here is a binary alloy in the microstructure composed of α2-Ti3Al and γ-Ti-Al with fully lamellar microstructure. Fractography shows that fatigue failures are mostly initiated on the surface of specimens, also, in very high cycle regime, subsurface fatigue crack initiation can be found. Interlamellar fatigue crack initiation is predominant in the Ti-Al alloy with fully lamellar structure. Fatigue crack growth is mainly in transgranular mode.
A. Shanyavskiy
2015-01-01
Fatigue tests run-out specimens up to 106 – 5x107 load cycles are used to determine the stress level named “fatigue limit”. Nevertheless, it is not clear what kind of fatigue cracking takes or will take place in these specimens. To discuss this problem, fatigue tests of titanium alloy VT3-1 specimens have been performed under tension with different values of R-ratio and under rotating-bending after various thermo-mechanical treatments (tempering, surface hardening and their combin...
Development of fatigue life evaluation technique using miniature specimen
To develop the fatigue life evaluation technique using miniature specimen, the investigation of the effect of specimen size and specimen shape on the fatigue life and the development of the fatigue testing machine, especially the extensometer, were carried out. The effect of specimen size on the fatigue life was almost negligible for the round-bar specimens. The shorter fatigue life at relatively low strain range conditions for the hourglass specimen that the standard specimen were observed. Therefore the miniature round-bar specimen was considered to be adequate for the fatigue life evaluation using small specimen. Several types of the extensometer system using a strain gauge and a laser has been developed for realizing the fatigue test of the miniature round-bar specimen at high temperature in vacuum. (author)
Fatigue life of metal treated by magnetic field
Liu Zhao-Long; Hu Hai-Yun; Fan Tian-You; Xing Xiu-San
2009-01-01
This paper investigates theoretically the influence of magnetization on fatigue life by using non-equilibrium statis-tical theory of fatigue fracture for metals. The fatigue microcrack growth rate is obtained from the dynamic equation of microcrack growth, where the influence of magnetization is described by an additional term in the potential energy of microcrack. The statistical value of fatigue life of metal under magnetic field is derived, which is expressed in terms of magnetic field and macrophysical as well as microphysical quantities. The fatigue life of AISI 4140 steel in static magnetic field from this theory is basically consistent with the experimental data.
MULTIAXIAL CREEP-FATIGUE LIFE EVALUATION UNDER PROPORTIONAL LOADING
Y.Noguchi; M.Miyahara
2004-01-01
A new method was proposed for the multiaxial creep-fatigue life evaluation under proportional loadings. Because this method was derived from the strain range partitioning method with a multiaxiality factor, it was possible to consider the influence of both creep-fatigue interaction and multiaxial stress state on fatigue life. In order to predict the combined axial-torsional fatigue life the damage under combined loading was defined as linear summation of the damages under axial loading and torsional loading.Axial-torsional creep-fatigue tests were carried out using tubular specimens of 316LC austenitic stainless steel and the ferritic rotor steel. This rotor steel was developed for the permanent magnet type eddy current retarder in heavy trucks. Experimentally obtained lives of both steels were well corresponded with the lives predicted by the proposed method. It was found that the proposed method was effective in multiaxial fatigue life evaluation under proportional creep-fatigue loadings.
Fatigue life of automotive rubber jounce bumper
Sidhu, R S [Automotive Engineering Unit, Institute of Advanced Technology, University Putra Malaysia, 43400, UPM Serdang, Selangor (Malaysia); Ali, Aidy, E-mail: aidy@eng.upm.edu.my [Department of Mechanical and Manufacturing Engineering, Faculty of Engineering, Universiti Putra Malaysia, 43400 UPM, Serdang Selangor (Malaysia)
2010-05-15
It is evident that most rubber components in the automotive industry are subjected to repetitive loading. Vigorous research is needed towards improving the safety and reliability of the components. The study was done on an automotive rubber jounce bumper with a rubber hardness of 60 IRHD. The test was conducted in displacement-controlled environment under compressive load. The existing models by Kim, Harbour, Woo and Li were adopted to predict the fatigue life. The experimental results show strong similarities with the predicted models.
Fatigue life of automotive rubber jounce bumper
It is evident that most rubber components in the automotive industry are subjected to repetitive loading. Vigorous research is needed towards improving the safety and reliability of the components. The study was done on an automotive rubber jounce bumper with a rubber hardness of 60 IRHD. The test was conducted in displacement-controlled environment under compressive load. The existing models by Kim, Harbour, Woo and Li were adopted to predict the fatigue life. The experimental results show strong similarities with the predicted models.
Forecasting method of fatigue life test data for metal materials
张怀亮; 邱显焱; 谭冠军
2001-01-01
GM(1, 1) model of grey system theory is used to forecast fatigue life test data for metal materials. The method can reduce test time and save test cost, and reliability indexes of metal materials can be obtained quickly. The results of an example show that grey system theory has a high precision for forecasting fatigue life test data for metal materials. A valuable method is put forward, which can effectively reduce the fatigue life test time for metal materials.
高潮; 程礼; 彭桦; 申景生; 邱辰霖; 刘延杰
2012-01-01
The bending fatigue system was developed using the piezoelectric ultrasonic fatigue testing technology and experimental investigation of the ultra-high cycles fatigue life for TC17 alloy subjected to bending fatigue deformation has been conducted.The experimental resultes show that the specimens were tested to failure in the range of 107-109 cycles and the fatigue limit decreases with the increasing number of cycles between 107 and 109 for R=-1.0 and there was no obvious fatigue limit.The S-N curve for TC17 is a continuous decline curve between 107 and 109 cycles.The fractographic study showes that fatigue failures are mostly initiated at the surface of the test specimens.When there are subsurface inclusions,fatigue cracks initiated from subsurface inclusions,and the composition of inclusions is mainly oxides of aluminums.%应用基于压电超声疲劳试验技术开发的20kHz弯曲疲劳试验系统,完成了室温下TC17合金超高周疲劳试验.结果表明：在疲劳循环大于107周次时,试样仍会发生疲劳断裂,疲劳强度随循环次数的增加而下降,并不存在明显的疲劳极限.TC17合金的应力-寿命（S-N）曲线在107～109周次的范围内为连续下降型.光学显微镜发现,TC17合金的疲劳破坏主要起源于试样表面.当存在夹杂物时,疲劳裂纹从距离表面很近的夹杂物处萌生,能谱分析表明夹杂物的成分主要是铝的氧化物.
Bak, Brian Lau Verndal; Lindgaard, Esben; Turon, A.;
2015-01-01
A novel computational method for simulating fatigue-driven delamination cracks in composite laminated structures under cyclic loading based on a cohesive zone model [2] and new benchmark studies with four other comparable methods [3-6] are presented. The benchmark studies describe and compare the...... traction-separation response in the cohesive zone and the transition phase from quasistatic to fatigue loading for each method. Furthermore, the accuracy of the predicted crack growth rate is studied and compared for each method. It is shown that the method described in [2] is significantly more accurate...... than the other methods [3-6]. Finally, studies are presented of the dependency and sensitivity to the change in different quasi-static material parameters and model specific fitting parameters. It is shown that all the methods except [2] rely on different parameters which are not possible to determine...
Towards a unified fatigue life prediction method for marine structures
Cui, Weicheng; Wang, Fang
2014-01-01
In order to apply the damage tolerance design philosophy to design marine structures, accurate prediction of fatigue crack growth under service conditions is required. Now, more and more people have realized that only a fatigue life prediction method based on fatigue crack propagation (FCP) theory has the potential to explain various fatigue phenomena observed. In this book, the issues leading towards the development of a unified fatigue life prediction (UFLP) method based on FCP theory are addressed. Based on the philosophy of the UFLP method, the current inconsistency between fatigue design and inspection of marine structures could be resolved. This book presents the state-of-the-art and recent advances, including those by the authors, in fatigue studies. It is designed to lead the future directions and to provide a useful tool in many practical applications. It is intended to address to engineers, naval architects, research staff, professionals and graduates engaged in fatigue prevention design and survey ...
We elucidate here the very high cycle fatigue (VHCF) behavior of an ultrahigh-strength medium carbon Mn–Si–Cr–C steel processed using the approach of bainite-based quenching and partitioning (BQ&P). The microstructure of BQ&P process comprised of bainite, carbon-depleted martensite, retained austenite (RA) and small amount of martensite/austenite island (M/A). The tensile strength (Rm) and fatigue limit strength after 109 cycles (σw9) and in the non-failed condition were 1688 MPa and 875 MPa, respectively such that σw9/Rm exceeded conventional steels and was 0.52. Two types of failure modes were observed depending on the surface and microstructure, notably surface-induced failure and non-inclusion-induced failure, where the non-inclusion-induced failure was influenced by the microstructure. Inclusion-induced failure was absent. The study underscores that film-like retained austenite was the underlying reason for superior fatigue properties, hitherto not previously obtained
Zhao, P., E-mail: zhaoping12@mails.tsinghua.edu.cn [Key Laboratory of Advanced Materials of Ministry of Education, School of Materials Science and Engineering, Tsinghua University, Beijing 100084 (China); Zhang, B.; Cheng, C. [Materials Science and Engineering Research Center, Beijing Jiaotong University, Beijing 100044 (China); Misra, R.D K., E-mail: dmisra2@utep.edu [Laboratory for Excellence in Advanced Steel Research, Department of Metallurgical and Materials Engineering, University of Texas at El Paso, 500 W. University Avenue, El Paso, TX 79968-0520 (United States); Gao, G., E-mail: gaogh@bjtu.edu.cn [Materials Science and Engineering Research Center, Beijing Jiaotong University, Beijing 100044 (China); Bai, B.; Weng, Y. [Key Laboratory of Advanced Materials of Ministry of Education, School of Materials Science and Engineering, Tsinghua University, Beijing 100084 (China); Materials Science and Engineering Research Center, Beijing Jiaotong University, Beijing 100044 (China)
2015-10-01
We elucidate here the very high cycle fatigue (VHCF) behavior of an ultrahigh-strength medium carbon Mn–Si–Cr–C steel processed using the approach of bainite-based quenching and partitioning (BQ&P). The microstructure of BQ&P process comprised of bainite, carbon-depleted martensite, retained austenite (RA) and small amount of martensite/austenite island (M/A). The tensile strength (R{sub m}) and fatigue limit strength after 10{sup 9} cycles (σ{sub w9}) and in the non-failed condition were 1688 MPa and 875 MPa, respectively such that σ{sub w9}/R{sub m} exceeded conventional steels and was 0.52. Two types of failure modes were observed depending on the surface and microstructure, notably surface-induced failure and non-inclusion-induced failure, where the non-inclusion-induced failure was influenced by the microstructure. Inclusion-induced failure was absent. The study underscores that film-like retained austenite was the underlying reason for superior fatigue properties, hitherto not previously obtained.
Yao, Jun; Qu, Xuan-hui; He, Xin-bo; Zhang, Lin
2012-07-01
The fatigue strength of a high V alloyed powder metallurgy tool steel with two different inclusion size levels, tempered at different temperatures, was investigated by a series of high cycle fatigue tests. It was shown that brittle inclusions with large sizes above 30 μm prompted the occurrence of subsurface crack initiation and the reduction in fatigue strength. The fracture toughness and the stress amplitude both exerted a significant influence on the fish-eye size. A larger fish-eye area would form in the sample with a higher fracture toughness subjected to a lower stress amplitude. The stress intensity factor of the inclusion was found to lie above a typical value of the threshold stress intensity factor of 4 MPa·m1/2. The fracture toughness of the sample with a hardness above HRC 56 could be estimated by the mean value of the stress intensity factor of the fish-eye. According to fractographic evaluation, the critical inclusion size can be calculated by linear fracture mechanics.
Advanced 9% Cr and CrMoV steels chosen as candidate materials are first welded by narrow-gap submerged arc welding (NG-SAW) to fabricate the heavy section rotor. The present work focuses on studying the high-cycle fatigue (HCF) behavior of advanced 9% Cr/CrMoV dissimilarly welded joint at different temperatures. Conditional fatigue strength of this dissimilarly welded joint was obtained by HCF tests at room temperature (RT), 400 °C and 470 °C. It was observed that the failure occurred at the side of CrMoV base metal (BM), weld metal (WM) and heat affected zone (HAZ) of CrMoV side over 5×107 cycles for the specimens tested at RT, 400 °C and 470 °C. The detailed microstructures of BMs, WMs and HAZs as well as fracture appearance were observed by optical microscopy (OM) and scanning electron microscopy (SEM). Precipitation and aggregation of carbides along the grain boundaries were clearly detected with the increase of temperature, which brought a negative effect on the fatigue properties. It is interesting to note that the inclusion size leading to crack initiation became smaller for the HCF test at higher temperature. Therefore, reduction in the inclusion size in a welded joint helps to improve the HCF performance at high temperature
In this research paper, the cyclic stress amplitude-controlled high cycle fatigue properties and fracture behavior of a titanium alloy are presented and discussed. The material chosen for this study is a Ti-Al-V-Fe-O2 alloy that is marketed under the trade name ATI 425TM. This alloy was initially developed and put forth for use as a ballistic material but through the last few years it gained in stature for use in other areas due to a healthy combination of physical and mechanical properties. Test specimens were prepared, in conformance with the ASTM E-8 standard, from the as-received sheet stock, which was cold rolled and mill annealed, with the rolling direction both parallel (longitudinal) and perpendicular (transverse) to the length of the sheet. The test specimens were cyclically deformed at three different load ratios (R = 0.1, R = 0.3 and R = 0.033) and the cycles-to-failure (Nf) was recorded. The fatigue fracture surfaces were examined in a scanning electron microscope to examine the macroscopic fracture mode, the intrinsic features on the fatigue fracture surface and the role of magnitude of applied stress-microstructural feature interactions in governing failure.
High-Strength Bolt Corrosion Fatigue Life Model and Application
Wang Hui-li
2014-01-01
Full Text Available The corrosion fatigue performance of high-strength bolt was studied. Based on the fracture mechanics theory and the Gerberich-Chen formula, the high-strength bolt corrosion fracture crack model and the fatigue life model were established. The high-strength bolt crack depth and the fatigue life under corrosion environment were quantitatively analyzed. The factors affecting high-strength bolt corrosion fatigue life were discussed. The result showed that the high-strength bolt corrosion fracture biggest crack depth reduces along with the material yield strength and the applied stress increases. The material yield strength was the major factor. And the high-strength bolt corrosion fatigue life reduced along with the increase of material strength, the applied stress or stress amplitude. The stress amplitude influenced the most, and the material yield strength influenced the least. Low bolt strength and a low stress amplitude level could extend high-strength bolt corrosion fatigue life.
High-temperature fatigue life prediction of turbopump turbine
In general, many components are able to be operated under severe thermal conditions. The turbopump turbine is operated under these environments like high temperature and high centrifugal force due to high rotating velocity during operating time. Because these conditions may often cause low-cycle fatigue problem, strain life method is applied to predict low-cycle fatigue life of turbopump turbine. In this paper, strain life method is used to analyze low-cycle fatigue. First of all, to obtain strain history, thermal stress analysis is practised by ABAQUS/CAE. Considering elasticity and plasticity strain's effect, Coffin-Manson' equation is used. S.W.T's method is used to consider the mean stress effect. Low-cycle fatigue analysis is done for turbopump turbine which may have FCL(Fracture Critical Location). MSC.Fatigue is used to analyze low-cycle fatigue life of turbopump turbine.
Fatigue life evaluation of mechanical components using vibration fatigue analysis technique
Unit brackets attached on a cross member and subjected to random loads often fail due to self-vibration. To prevent such failures, it is necessary to understand the fatigue failure mode and to evaluate the fatigue life using test or analysis techniques. The objective of this study is to develop test specifications for components, which are applicable to predict fatigue life at the stage of initial product design, for the unit brackets by using a vibration fatigue technique. For this objective, the necessity of a fatigue analysis considering resonant effect was reviewed. Also, a series of vibration fatigue analyses were carried out by changing the acceleration's direction and magnitude. Then, a methodology was proposed to determine the optimum vibration fatigue test specification of the component, which gives an equivalent failure mode with the vehicle test condition
Fracture Mechanics Prediction of Fatigue Life of Aluminum Highway Bridges
Rom, Søren; Agerskov, Henning
2015-01-01
Fracture mechanics prediction of the fatigue life of aluminum highway bridges under random loading is studied. The fatigue life of welded joints has been determined from fracture mechanics analyses and the results obtained have been compared with results from experimental investigations. The...... against fatigue in aluminum bridges, may give results which are unconservative. Furthermore, it was in both investigations found that the validity of the results obtained from Miner's rule will depend on the distribution of the load history in tension and compression....
Low-pressure steam turbine blades are usually made of martensitic steels with Cr contents between 9 and 12%, which combine good corrosion resistance, high mechanical strength and sufficient ductility. The inhomogeneous flow field behind the vanes generates high-frequency oscillations above 1 kHz. In addition, the blades with lengths up to 1.5 m are operated at rotational speeds up to 3000 rpm, resulting in large centrifugal forces leading to the superposition of extremely high mean stresses. Also resonance oscillations during start-up and shutdown cannot be completely excluded. Currently, the components are designed using high safety factors against S-N curves with an assumed asymptotic fatigue limit above 107 load cycles. Nevertheless, fatigue cracks are observed even at high number of cycles, starting from the blade root without pre-damage by erosion or steam droplet impingement. While fatigue failure usually occurs at the surface, fatigue cracks at very high number of cycles (> 108) initiate at oxides or intermetallic inclusions below the surface. This transition between both failure mechanisms in the Very High-Cycle Fatigue (VHCF) regime is in the focus of numerous current research activities, because numbers of cycles above 108 can be attained in a viable period of time using the recently developed high-frequency testing techniques operated at 20 kHz. Also for wind turbines, gas turbines, bearings, springs, etc. VHCF issues become increasingly important. Within this work, the fatigue life and damage behavior of a martensitic Cr-steel during fatigue loading with and without high mean stresses at number of cycles to failure above 108 was analyzed. On the one hand, the studies gave insights into the relation between fatigue life and fatigue damage evolution of the investigated group of high-strength steels in the very high cycle fatigue regime (up to 2·109). In particular, the influence of high mean stresses on the VHCF behavior (fracture origin, crack growth
On July 12, 1999 while Tsuruga-2, PWR 4-loop plant, was operating at full power (1,160 MWe), unidentified leakage inside the primary containment vessel was detected. As the leakage was identified, the plant promptly started to proceed to cold shutdown. Visual inspection after an isolation of the CVCS (Chemical and Volume Control System) revealed that the leakage was from a connecting pipe between the middle and lower stages in the CVCS regenerative heat exchanger. The CVCS regenerative heat exchanger has three shells, i.e. the upper shell, the middle shell and the lower shell. Each heat exchanger shell has an inner cylinder containing a heat exchanger tube bundle. Reactor coolant is cooled inside the inner cylinder, however, the temperature of the coolant which flows outside the inner cylinder keeps high. These two coolant flows are mixed around the outlet of the inner cylinder. Thermal hydraulic mock-up tests simulating internal flows in the heat exchanger were conducted along with thermal and structural analyses to investigate a high-cycle thermal fatigue mechanism. As a result of the investigation, the cause of the leakage from the connecting pipe was considered to be as follows; (1) Flow out of the lower temperature bypass flow region occurred repeatedly at the lower part of the shell which yielded a cyclic deformation of the shell due to thermal expansion and shrinkage. (2) This cyclic deformation caused a cyclic change of the gap between the inner cylinder support ring and shell, and consequently the cyclic change of the flow pattern at the region where the bypass flow and main flow mixed. (3) Superposition of lower frequent temperature change due to the change of flow pattern and higher frequent temperature fluctuation due the mixture of the bypass flow and main flow caused high-cycle thermal fatigue cracking. (author)
High-cycle fatigue (HCF), involving the premature initiation and/or rapid propagation of small cracks to failure due to high-frequency cyclic loading, has been identified as one of the leading causes of turbine engine failures in aircraft. In this work, we consider the feasibility of using grain-boundary engineering to improve the HCF properties of a polycrystalline nickel-base superalloy, Rene 104 (also known as ME3), through systematic modification of the grain-boundary distribution. In particular, we investigate the growth of microstructurally small fatigue cracks at ambient temperature in microstructures with varying proportions of 'special' vs. 'random' boundaries, as defined by coincident-site lattice theory. Specifically, we examine the interaction of propagating small (∼10-900 μm) surface cracks with grain boundaries of known character, with respect both to any deflection in crack trajectory that occurs at or near the boundary, and more importantly to any local changes in crack-growth rates. In addition, finite-element calculations are performed to evaluate the effective driving force and plastic-zone profile for such small-crack propagation, incorporating information from both the local microstructure (from electron backscattering diffraction scans) and the surface crack-path profile
Fatigue life estimation of ultrasonic spot welded Mg alloy joints
Highlights: • Fatigue life test of USWed similar Mg alloy was investigated. • USW joints exhibited a superior fatigue life compared with other welding processes. • Life prediction model agreed fairly well with the obtained experimental results. • The fatigue failure mode changed with decreasing cyclic load level. - Abstract: Lightweight magnesium alloys are increasingly used in automotive and other transportation industries for weight reduction and fuel efficiency improvement. The structural application of magnesium components requires proper welding and fatigue resistance to guarantee their durability and safety. The objective of this investigation was to identify failure mode and estimate fatigue life of ultrasonic spot welded (USWed) lap joints of an AZ31B-H24 magnesium alloy. It was observed that the solid-state USWed joints exhibited a superior fatigue life compared with other welding processes. Fatigue failure mode changed from interfacial failure to transverse-through-thickness crack growth with decreasing cyclic load level, depending on the welding energy. Fatigue crack initiation and propagation occurred from both the notch tip inside the faying surface and the edge of sonotrode indentation-footprints due to the presence of stress concentration. A life prediction model for the spot welded lap joints developed by Newman and Dowling was adopted to estimate the fatigue lives of the USWed magnesium alloy joints. The fatigue life estimation, based on the fatigue crack growth model with the global and local stress intensity factors as a function of kink length and the experimentally determined kink angle, agreed fairly well with the obtained experimental results
Life prediction of creep fatigue at very high temperatures
Life prediction methods of creep fatigue were investigated to consider applications to Hastelloy XRs at very high temperatures where materials would be damaged severely by creep deformation. The ductility exhaustion rule, coupled with a creep constitutive equation consisting of primary and secondary stages, showed a good prediction of creep-fatigue life as well as the damage-rate equations. The strain range partitioning method was also discussed regarding its possibility for life prediction. The results of these methods were compared with the time fraction rule in conjunction with the Miner's rule. In these experiments, creep tests were done under constant stress condition in air, and low-cycle fatigue tests were carried out with and without a dwell period in vacuum. Creep-fatigue damage was evaluated in the life of low-cycle fatigue tests with a dwell period. All specimens were fabricated from the same hot-rolled plates to reduce scatter in different heat treatments. (author)
粟勇; 杨正兵; 李光辉; 王继成
2014-01-01
To evaluate the high cycle fatigue performance of elastic support, a set of test specimen and ex-periment method have been designed based on the structure of elastic support system with multiple squirrel cages on an aero-engine. The testing results show that simulated rotor can better simulate the true stress with elastic support. The load adjustment and control during the test are more direct and convenient which provide support for fatigue life design of elastic support.%为评估弹性支承高周疲劳性能，根据某航空发动机串联式鼠笼弹性支承系统结构，设计了一套弹性支座疲劳试验件和试验参数测试方法，对弹性支座的高周疲劳性能进行试验研究。经试验验证，所设计的试验方案可以更好地模拟发动机工作状态下弹性支座的受力状态，试验过程中的载荷调节和控制更直接、便捷，为发动机弹性支承的疲劳寿命设计提供了方法支持。
Fatigue life improvement in fatigue-aged fastener holes using the cold expansion technique
Zhang, Xiang; Wang, Z.
2003-01-01
The use of cold expansion process as a life extension technique on aircraft structural joints was investigated. The primary focus was an experimental test programme consisting of open-hole and low-load transfer joint specimens made of 2024-T351 aluminium alloy and pre-fatigued to 25, 50 and 75% of the baseline fatigue life for plain holes. The FALSTAFF loading spectrum was applied. The results indicate that significant life improvements can be obtained through cold expansion...
Prediction of residual fatigue life using nonlinear ultrasound
Prediction of fatigue life of components during service is an on-going and unsolved challenge for the NDT and structural health monitoring community. It has been demonstrated by a number of researchers that nonlinear guided waves or the acoustic nonlinear signature of fatigued cracked material provides clear signs of the progressive fatigue damage in the material, unlike linear guided waves. However, even with nonlinear acoustic-ultrasound methods there is a necessity to compare the current nonlinear feature to a previously measured cracked material state to assess the absolute residual fatigue life. In this paper, a new procedure based on the measurement of the second-order acoustic nonlinearity is presented which is able to assess the fatigue life of a metallic component without the need of a baseline. The Nazarov–Sutin crack nonlinearity equation and the Paris law are combined in order to obtain an analytical solution able to evaluate the theoretical second-order quadratic nonlinear parameters as a function of the crack growth and fatigue life that evolve during cyclic loading in metals. The model makes the assumption that the crack surface topology has variable geometrical parameters. The method was tested on aluminum alloy specimens AA2024-T351, containing fatigue fracture of different sizes, and excellent correlation was obtained between the theoretical and measured second-order nonlinear parameter. Then, it was demonstrated clearly that by measuring the nonlinear parameters it is possible to estimate crack size and fatigue life. Finally, advantages and limitations of the procedure are discussed. (paper)
Analysis of fatigue life for tube trailer cylinders
Xinqi YU; Bolong SONG; Zhang, Zhao; Qinggang LIU
2015-01-01
Risk of fatigue failure exists in the tube trailer cylinders under the condition of internal pressure variation and inertial load caused through road transport. In order to estimate the safety state of the cylinders under the action of alternating load, the model of certain geometry sizes is built based on the widely used tube trailer cylinders. The fatigue analysis of tube trailer gas cylinders is made aiming at the action of the internal pressure and the inertial load. The fatigue life dist...
Xin, L.; Markine, V.L.; Shevtsov, I.
2015-01-01
The procedure for analysing rolling contact fatigue crack initiation and fatigue life prediction of the railway turnout crossing is developed. A three-dimensional finite element (FE) model is used to obtain stress and strain results, considering the dynamic effects of wheel-crossing rolling contact.
Residual fatigue life estimation using a nonlinear ultrasound modulation method
Predicting the residual fatigue life of a material is not a simple task and requires the development and association of many variables that as standalone tasks can be difficult to determine. This work develops a modulated nonlinear elastic wave spectroscopy method for the evaluation of a metallic components residual fatigue life. An aluminium specimen (AA6082-T6) was tested at predetermined fatigue stages throughout its fatigue life using a dual-frequency ultrasound method. A modulated nonlinear parameter was derived, which described the relationship between the generation of modulated (sideband) responses of a dual frequency signal and the linear response. The sideband generation from the dual frequency (two signal output system) was shown to increase as the residual fatigue life decreased, and as a standalone measurement method it can be used to show an increase in a materials damage. A baseline-free method was developed by linking a theoretical model, obtained by combining the Paris law and the Nazarov–Sutin crack equation, to experimental nonlinear modulation measurements. The results showed good correlation between the derived theoretical model and the modulated nonlinear parameter, allowing for baseline-free material residual fatigue life estimation. Advantages and disadvantages of these methods are discussed, as well as presenting further methods that would lead to increased accuracy of residual fatigue life detection. (paper)
Bayesian inference model for fatigue life of laminated composites
Dimitrov, Nikolay Krasimirov; Kiureghian, Armen Der; Berggreen, Christian
2016-01-01
A probabilistic model for estimating the fatigue life of laminated composite plates is developed. The model is based on lamina-level input data, making it possible to predict fatigue properties for a wide range of laminate configurations. Model parameters are estimated by Bayesian inference. The...
Fatigue life prediction of pedicle screw for spinal surgery
Major, Štěpán; Kocour, Vladimír
Ferrara: University of Ferrara, 2015. s. 94 ISBN N. [International Conference on Crack Paths (CP 2015) /5./. 16.08.2015-18.08.2015, Ferrara] Institutional support: RVO:68378297 Keywords : pedicle-screw * titan alloy * fatigue life * finite element analysis Subject RIV: JL - Materials Fatigue, Friction Mechanics http://www.gruppofrattura.it/events/CP2015/index.html#682
Sinan Korkmaz
2011-01-01
Mechanical, physical and manufacturing properties of east iron make it attractive for many fields of application, such as cranks and cylinder holds. As in design of all metals, fatigue life prediction is an intrinsic part of the design process of structural sections that are made of cast iron. A methodology to predict high-cycle fatigue life of cast iron is proposed. Stress amplitude-strain amplitude, strain amplitude-number of loading cycles relationships of cast iron are investigated. Also, fatigue life prediction in terms of Smith, Watson and Topper parameter is carried out using the proposed method. Results indicate that the analytical outcomes of the proposed methodology are in good accordance with the experimental data for the two studied types of cast iron： EN-GJS-400 and EN-GJS-600.
An investigation on fatigue life of borided AISI 1010 steel
O.N. Celik
2009-01-01
Full Text Available Purpose: This study aims to investigate the fatigue life of box borided AISI 1010 steel materials.Design/methodology/approach: Fatigue specimens firstly have been prepared according to ASTM E466-96 standard and normalized. Then their surfaces have been cleaned by polishing. Boriding heat treatment has been applied in solid media with the help of Ekabor2 powder. Specimens have been borided at 1173-1223-1273 and 1323 K temperatures for 2-4 and 6 hours respectively. Fatigue tests have been made in rotating-bend test device. Separate S-N diagram has been formed for each boriding condition and then their results were compared with the results of the specimens on which any heat treatment has not been made.Findings: As a result it has been seen that boriding has no positive effect on fatigue life of AISI 1010 steel materials. And also it has been determined that fatigue life of the materials on which boriding heat treatment applied, decreases in between 14 %-55 %.Research limitations/implications: It can be noted that the reasons of short fatigue life determination are the boride layer’s much higher hardness than the substrate material’s, and the micro cracks existed between boride phases formed onto the surface.Originality/value: The investigations on fatigue life of borided AISI 1010 steel were made.
Enhanced Prediction of Gear Tooth Surface Fatigue Life Project
National Aeronautics and Space Administration — Sentient will develop an enhanced prediction of gear tooth surface fatigue life with rigorous analysis of the tribological phenomena that contribute to pitting...
FATIGUE LIFE PREDICTION THEORY OF COMPOSITE LAMINATES AND EXPERIMENTAL VERIFICATION
无
2003-01-01
According to traditional phenomenological fatigue methodology and modern continuum damage mechanics theory, dual fatigue cumulative damage rules to predict fatigue damage formation and propagation lives of the notched composite laminates are presented.A 3-dimensional damage constitutive equation of anisotropic composites is also established.Damage strain energy release rate is interpreted as a driving force of the fatigue delamination damage propagation.A new damage evolution equation and a damage propagation (a-(m-N( surface (stress amplitude-mean stress-life surface) are derived.Hence, using the method above, the fatigue life of composite components can be predicted.Finally, theoretically predicted results are compared with experimental data.It is found that the deviation of theoretic prediction from experimental results is about 22%.
Studies on fatigue life enhancement of pre-fatigued spring steel specimens using laser shock peening
Highlights: • Laser peening significantly extended fatigue life of pre-fatigued spring steel. • Increase in fatigue life of laser peened specimens was more than 15 times. • Black PVC tape is an effective coating for laser peening of ground surfaces. • Repeat peening repaired local surface melted regions on laser peened surface. • Technique is effective for life extension of in-service automobile parts. - Abstract: SAE 9260 spring steel specimens after enduring 50% of their mean fatigue life were subjected to laser shock peening using an in-house developed 2.5 J/7 ns pulsed Neodymium-doped Yttrium Aluminum Garnet (Nd:YAG) laser for studying their fatigue life enhancement. In the investigated range of process parameters, laser shock peening resulted in the extension of fatigue life of these partly fatigue damaged specimens by more than 15 times. Contributing factors for the enhanced fatigue life of laser peened specimens are: about 400 μm thick compressed surface layer with magnitude of surface stress in the range of −600 to −700 MPa, about 20% increase in surface hardness and unaltered surface finish. For laser peening of ground steel surface, an adhesive-backed black polyvinyl chloride (PVC) tape has been found to be a superior sacrificial coating than conventionally used black paint. The effect of repeated laser peening treatment was studied to repair locally surface melted regions and the treatment has been found to be effective in re-establishing desired compressive stress pattern on the erstwhile tensile-stressed surface
FATIGUE LIFE EVALUATION OF SUSPENSION KNUCKLE USING MULTIBODY SIMULATION TECHNIQUE
A.G.A. Rahman
2012-12-01
Full Text Available Suspension is part of automotive systems, providing both vehicle control and passenger comfort. The knuckle is an important part within the suspension system, constantly encountering the cyclic loads subjecting it to fatigue failure. This paper presents an evaluation of the fatigue characteristics of a knuckle using multibody simulation (MBS techniques. Load time history extracted from the MBS is used for stress analysis. An actual road profile of road bumps was used as the input to MBS. The stress fluctuations for fatigue simulations are considered with the road profile. The strain-life method is utilized to assess the fatigue life. The instantaneous stress distributions and maximum principal stress are used for fatigue life predictions. Mesh sensitivity analysis has been performed. The results show that the steering link in the knuckle is found to be the most susceptible region for fatigue failure. The number of times the knuckle can manage a road bump at 40 km/hr is determined to be approximately 371 times with a 50% certainty of survival. The proposed method of using the loading time history extracted from MBS simulation for fatigue life estimation is found to be very promising for the accurate evaluation of the performance of suspension system components.
Fatigue life estimation for internal threads in class 1 components
7eat exchangers, steam generators and other pressure vessels in nuclear power plants are equipped with bolted closures for the purpose of in service inspection and maintenance. The ASME Boiler and Pressure Vessel Code specifies that all Class 1 components meet the fatigue life requirements for Level A and B Service Conditions. In the case of bolted closures, it is often found that the bolt/stud is the most critical part. In many situations, the bolts fail to meet the fatigue requirements for the design life of the equipment. In such cases, the bolts can be replaced after certain duration based upon their fatigue life. However, the mating threads in the flange (which is an integral part of the vessel) are still a concern. While the replacement of the bolts is relatively easy and inexpensive, the corrective action (e.g. replacement or repair) for the flange is usually difficult and expensive, or impossible. Hence, it is important to have a reasonable estimate of the fatigue life of internal threads to alleviate or minimize the concern. In this paper, a simplified approach is presented for this purpose. Considering various bolt sizes, commonly used thread series and typical Class 1 component materials, it is shown that the fatigue life of the internal threads is about three times the fatigue life of the bolt threads. This conclusion greatly reduces or eliminates the concern for in service replacement or repair of the components with internal threads. (orig.)
熊峻江; 武哲; 高镇同
2002-01-01
According to the traditional fatigue constant life curve, the concept and the universal expression of the generalized fatigue constant life curve were proposed.Then, on the basis of the optimization method of the correlation coefficient, the parameter estimation formulas were induced and the generalized fatigue constant life curve with the reliability level p was given.From P-Sa-Sm curve, the two-dimensional probability distribution of the fatigue limit was derived.After then, three set of tests of LY11 CZ corresponding to the different average stress were carried out in terms of the two-dimensional up-down method.Finally, the methods are used to analyze the test results, and it is found that the analyzedresults with the high precision may be obtained.
Fatigue Life of High-Strength Steel Offshore Tubular Joints
Petersen, Rasmus Ingomar; Agerskov, Henning; Lopez Martinez, Luis
1996-01-01
In the present investigation, the fatigue life of tubular joints in offshore steel structures is studied. Two test series on full-scale tubular joints have been carried through. One series was on joints in conventional offshore structural steel, and the other series was on joints in high-strength......In the present investigation, the fatigue life of tubular joints in offshore steel structures is studied. Two test series on full-scale tubular joints have been carried through. One series was on joints in conventional offshore structural steel, and the other series was on joints in high...... from Ø 324-610 mm tubes, and the joints were loaded in in-plane bending. Both fatigue tests under constant amplitude loading and tests with a stochastic loading that is realistic in relation to offshore structures, are included in the investigation.A comparison between constant amplitude and variable...... amplitude fatigue test results showed shorter fatigue lives in variable amplitude loading than should be expected from the linear fatigue damage accumulation formula. Furthermore, the fatigue tests on high-strength steel tubular joints showed slightly longer fatigue lives than those obtained in...
Analysis of fatigue life for tube trailer cylinders
Xinqi YU
2015-08-01
Full Text Available Risk of fatigue failure exists in the tube trailer cylinders under the condition of internal pressure variation and inertial load caused through road transport. In order to estimate the safety state of the cylinders under the action of alternating load, the model of certain geometry sizes is built based on the widely used tube trailer cylinders. The fatigue analysis of tube trailer gas cylinders is made aiming at the action of the internal pressure and the inertial load. The fatigue life distribution of cylinders is obtained under the condition of different loads through the numerical simulation by ANSYS Workbench. The analysis results show that under internal pressure, gas cylinders have limited fatigue life, but can satisfy the requirements; when the inertial load exceeds a certain value, natural gas cylinders of tube trailer is under finite life state, which does not meet the requirements of strength, therefore the inertial load should be controlled.
APPLICATION OF MULTIBODY SIMULATION FOR FATIGUE LIFE ESTIMATION
M. Kamal
2013-06-01
Full Text Available In automobile design, the safety of passengers is of prime concern to the manufacturers. Suspension is one of the safety-related automotive systems which is responsible for maintaining traction between the road and tires, and offers a comfortable ride experience to the passengers by absorbing disturbances. One of the critical components of the suspension system is the knuckle, which constantly faces cyclic loads subjecting it to fatigue failure. This paper presents an evaluation of the fatigue characteristics of a knuckle using a gravel road profile acquired using a data acquisition system and standard SAE profiles for the suspension (SAESUS, bracket (SAEBRAKT and transmission (SAETRN. The gravel road profile was applied as the input to a multi body simulation (MBS, and the load history for various mounting points of the knuckle is extracted. Fatigue life is predicted using the strain-life method. The instantaneous stress distributions and maximum principal stress are used for fatigue life predictions. From the results, the strut connection is found to be the critical region for fatigue failure. The fatigue life from loading extracted from gravel road MBS agreed well with the life prediction when standard SAE profiles were used. This close agreement shows the effectiveness of the load extraction technique from MBS. This method can also be effectively used for more complex loading conditions that occur during real driving environments.
Dramatic increase in fatigue life in hierarchical graphene composites.
Yavari, F; Rafiee, M A; Rafiee, J; Yu, Z-Z; Koratkar, N
2010-10-01
We report the synthesis and fatigue characterization of fiberglass/epoxy composites with various weight fractions of graphene platelets infiltrated into the epoxy resin as well as directly spray-coated on to the glass microfibers. Remarkably only ∼0.2% (with respect to the epoxy resin weight and ∼0.02% with respect to the entire laminate weight) of graphene additives enhanced the fatigue life of the composite in the flexural bending mode by up to 1200-fold. By contrast, under uniaxial tensile fatigue conditions, the graphene fillers resulted in ∼3-5-fold increase in fatigue life. The fatigue life increase (in the flexural bending mode) with graphene additives was ∼1-2 orders of magnitude superior to those obtained using carbon nanotubes. In situ ultrasound analysis of the nanocomposite during the cyclic fatigue test suggests that the graphene network toughens the fiberglass/epoxy-matrix interface and prevents the delamination/buckling of the glass microfibers under compressive stress. Such fatigue-resistant hierarchical materials show potential to improve the safety, reliability, and cost effectiveness of fiber-reinforced composites that are increasingly the material of choice in the aerospace, automotive, marine, sports, biomedical, and wind energy industries. PMID:20863061
Surface Fatigue Life of High Temperature Gear Materials
Townsend, Dennis P.
1994-01-01
Three high temperature gear materials were evaluated using spur gear surface fatigue tests. These materials were, VASCO max 350, VASCO matrix 2, and nitralloy N and were evaluated for possible use in high temperature gear applications. The fatigue life of the three high temperature gear materials were compared with the life of the standard AISI 9310 aircraft gear material. Surface fatigue tests were conducted at a lubricant inlet temperature of 321 K (120 F), a lubricant outlet temperature of 350 K (170 F), a maximum Hertz stress of 1.71 GPa (248 ksi), a speed of 10,000 rpm, and with a synthetic paraffinic lubricant. The life of the nitralloy N was approximately the same as the AISI 9310, the life of the VASCO max 350 was much less than the AISI 9310 while the life of the VASCO matrix 2 was several times the life of the AISI 9310. The VASCO max 350 also showed very low fracture toughness with approximately half of the gears failed by tooth fracture through the fatigue spall. The VASCO matrix 2 had approximately 10-percent fracture failure through the fatigue spalls indicating moderate to good fracture toughness.
Rolling contact fatigue life of ion-implanted GCr15
无
2000-01-01
Presents an experimental research into the rooling contact fatigue life of GCr15 steel with Tix N, TiX N + Ag and Tix N + DLC layers ion-implanted using the plasma ion-implantation technology on a ball-rod style high-speed con tact fatigue tester, and concludes with test results that the fatigue life increases to varying degrees with Tix N, Tix N + Ag, and Tix N + DLC layers implanted, and increases 1.8 times with Tix N + Ag layer implanted, hairline cracks grow continuously into fatigue pits under the action of shear stress in the superficial layer of material, and ion-implantation acts to prevent initiation of cracks and slow down propagation of cracks.
Fatigue Life Prediction of Composite Under Two Block Loading
M. Bendouba
2014-02-01
Full Text Available The damage evolution mechanism is one of the important focuses of fatigue behaviour investigation of composite materials and also the foundation to predict fatigue life of composite structures for engineering applications. This paper is dedicated to damage investigation of composite materials under two block loading cycle fatigue conditions. The loading sequence effect and the influence of the cycle ratio of the first stage on the cumulative fatigue life are studied. Two loading sequences, i.e., high-to-low and low-to-high cases are considered. The proposed damage indicator is connected cycle by cycle to the S-N curve and the experimental results are in agreement with model expectations. Previous experimental research is employed for validation.
Thermomechanical fatigue, oxidation, and Creep: Part II. Life prediction
Neu, R. W.; Sehitoglu, Huseyin
1989-09-01
A life prediction model is developed for crack nucleation and early crack growth based on fatigue, environment (oxidation), and creep damage. The model handles different strain-temperature phasings (i.e., in-phase and out-of-phase thermomechanical fatigue, isothermal fatigue, and others, including nonproportional phasings). Fatigue life predictions compare favorably with experiments in 1070 steel for a wide range of test conditions and strain-temperature phasings. An oxide growth (oxide damage) model is based on the repeated microrupture process of oxide observed from microscopic measurements. A creep damage expression, which is stress-based, is coupled with a unified constitutive equation. A set of interrupted tests was performed to provide valuable damage progression information. Tests were performed in air and in helium atmospheres to isolate creep damage from oxidation damage.
Fatigue life assessment under multiaxial variable amplitude loading
A variable amplitude multiaxial fatigue life prediction method is presented in this paper. It is based on a stress as input data are the stress tensor histories which may be calculated by FEM analysis or measured directly on the structure during the service loading. The different steps of he method are first presented then its experimental validation is realized for log and finite fatigue lives through biaxial variable amplitude loading tests using cruciform steel samples. (authors). 9 refs., 7 figs
Study on the Ultra High Cycle Bending Vibration Fatigue Test of Titanium Alloys%钛合金超高周弯曲振动疲劳性能试验
申景生; 李全通; 吴晓峰; 高潮; 刘青川
2011-01-01
Based on the three-point bending method, an ultra high cycle bending vibration fatigue system is developed and the design method of fatigue test specimens is introduced too. The S - N curve of titanium alloy TC17 is determined by the ultra high cycle dissymmetrical bending fatigue system (20 kHz). The result shows that when stress ratio(R) is -1, the S - N curve of titanium alloy TC17 is a continuously declining curve, The specimens continue to fail over 107 stress cycles. In 107 weeks time, the samples don' t happen the fatigue damage, so it does not exist in the traditional sense fatigue limit.%在三点弯曲超高周疲劳试验的基础上,开发了悬臂梁式弯曲振动超高周疲劳试验系统,并介绍了疲劳试验试片的设计方法.利用超高周弯曲疲劳试验系统(20 kHz)测定了钛合金TC17的S-N曲线,结果表明,当应力比R=-1时TC17钛合金的S-N曲线是一条连续下降型曲线,在107周次以后,试样仍未发生疲劳破坏,不存在传统意义上的疲劳极限.
Fatigue life prediction modeling for turbine hot section materials
Halford, G. R.; Meyer, T. G.; Nelson, R. S.; Nissley, D. M.; Swanson, G. A.
1989-01-01
A major objective of the fatigue and fracture efforts under the NASA Hot Section Technology (HOST) program was to significantly improve the analytic life prediction tools used by the aeronautical gas turbine engine industry. This was achieved in the areas of high-temperature thermal and mechanical fatigue of bare and coated high-temperature superalloys. The cyclic crack initiation and propagation resistance of nominally isotropic polycrystalline and highly anisotropic single crystal alloys were addressed. Life prediction modeling efforts were devoted to creep-fatigue interaction, oxidation, coatings interactions, multiaxiality of stress-strain states, mean stress effects, cumulative damage, and thermomechanical fatigue. The fatigue crack initiation life models developed to date include the Cyclic Damage Accumulation (CDA) and the Total Strain Version of Strainrange Partitioning (TS-SRP) for nominally isotropic materials, and the Tensile Hysteretic Energy Model for anisotropic superalloys. A fatigue model is being developed based upon the concepts of Path-Independent Integrals (PII) for describing cyclic crack growth under complex nonlinear response at the crack tip due to thermomechanical loading conditions. A micromechanistic oxidation crack extension model was derived. The models are described and discussed.
Creep fatigue life prediction for engine hot section materials (isotropic)
Moreno, Vito; Nissley, David; Lin, Li-Sen Jim
1985-01-01
The first two years of a two-phase program aimed at improving the high temperature crack initiation life prediction technology for gas turbine hot section components are discussed. In Phase 1 (baseline) effort, low cycle fatigue (LCF) models, using a data base generated for a cast nickel base gas turbine hot section alloy (B1900+Hf), were evaluated for their ability to predict the crack initiation life for relevant creep-fatigue loading conditions and to define data required for determination of model constants. The variables included strain range and rate, mean strain, strain hold times and temperature. None of the models predicted all of the life trends within reasonable data requirements. A Cycle Damage Accumulation (CDA) was therefore developed which follows an exhaustion of material ductility approach. Material ductility is estimated based on observed similarities of deformation structure between fatigue, tensile and creep tests. The cycle damage function is based on total strain range, maximum stress and stress amplitude and includes both time independent and time dependent components. The CDA model accurately predicts all of the trends in creep-fatigue life with loading conditions. In addition, all of the CDA model constants are determinable from rapid cycle, fully reversed fatigue tests and monotonic tensile and/or creep data.
STUDY ON FATIGUE SHORT CRACK GROWTH LAW AND FATIGUE LIFE FOR MEDIUM CARBON STEELS
1998-01-01
The fatigue crack initiation from notch root and the short-crack growth laws of two medium carbon alloying structural steels-35CrMo and 42CrMo are investigated under the different stress ratios R=0.1, 0.3) and three-point bending condition. The relationships between the maximum stress range at the notch root Δσmax and the number of cycles before fatigue crack initiation Ni are determined. The threshold stresses of fatigue crack initiation (Δσmax)th are got, and the smallcrack growth laws are obtained for these steels. An effective and convenient method is proposed for predicting the fatigue life of the notch specimens.
is presented. The hypothesis invokes the concept of hierarchy of fatigue deformation heterogeneities, which is suggested to develop within the first few fatigue cycles. The deformation heterogeneity is suggested to be linked to the underlying randomness and hierarchy in the microstructural arrangements. This hypothesis appears to explain the occurrence of crack-growth-lifetime-dominated, life-limiting failures in the regime of high-cycle fatigue, as shown in this study, and suggests a probability of occurrence of such failures even in the very-high-cycle fatigue regime, although with diminishing probability as the stress level is decreased
Fatigue life prediction of crankshaft repaired by twin arc spraying
ZHANG Guo-qing; WANG Cheng-tao; PU Geng-qiang
2005-01-01
This paper used Baumel Jr. and Seeger's approach estimating fatigue parameters of 48MnV with 3Cr13coatings. The fatigue life of the crankshaft of a six-cylinder engine, repaired by twin arc spraying 3cr13 deposits, is respectively calculated using different damage model such as S-N method, normal strain approaches, SWT-Bannantine approaches, shear strain approaches, and fatemi-Socie method based on dynamical simulation and FE analysis of crankshaft. The results indicate that the traditional calculation is conservative and that the life of crankshaft repaired by arc spraying is sufficient.
Study of remaining fatigue life of Brazilian concrete bridges
Rodrigues, J. Fernando; Almeida, Pedro A.O.; Casas Rius, Joan Ramon
2010-01-01
Brazilian roadway bridges had their dynamics effects measured under a structural identification program. Data collected from the tests show that dynamic effects due to traffic can be higher than that produced by a 450 kN lorry, specified in the Standard for design of concrete bridges in Brazil. This fact can affect the fatigue performance of bridge structures in face of 100 years-life required on most current codes. So in this paper a parametric study on the fatigue life time of short-span...
Practical methodology to evaluate the fatigue life of seam welded joints
K.C.Goes; G.F. Batalha; M.V. Pereira; A.F. Camarao
2011-01-01
Purpose: of this paper is to present a practical and robust methodology developed to evaluate the fatigue life of seam welded joints under combined cyclic loading.Design/methodology/approach: Fatigue analysis was conducted in virtual environment. The finite element stress results from each loading were imported to fatigue code FE-Fatigue and combined to perform the fatigue life prediction using the S x N (stress x life) method. A tube-to-plate specimen was submitted to a combined cyclic loadi...
Winter, L.; Morgenstern, R.; Hockauf, K.; Lampke, T.
2016-03-01
In this work the mean stress influence on the high cycle fatigue behavior of the plasma electrolytic oxidized (PEO) 6082 aluminum alloy (AlSi1MgMn) is investigated. The present study is focused on the fatigue life time and the susceptibility of fatigue-induced cracking of the oxide coating and their dependence on the applied mean stress. Systematic work is done comparing conditions with and without PEO treatment, which have been tested using three different load ratios. For the uncoated substrate the cycles to failure show a significant dependence on the mean stress, which is typical for aluminum alloys. With increased load ratio and therefore increased mean stress, the fatigue strength decreases. The investigation confirms the well-known effect of PEO treatment on the fatigue life: The fatigue strength is significantly reduced by the PEO process, compared to the uncoated substrate. However, also the mean stress sensitivity of the fatigue performance is reduced. The fatigue limit is not influenced by an increasing mean stress for the PEO treated conditions. This effect is firstly shown in these findings and no explanation for this effect can be found in literature. Supposedly the internal compressive stresses and the micro-cracks in the oxide film have a direct influence on the crack initiation and growth from the oxide film through the interface and in the substrate. Contrary to these findings, the susceptibility of fatigue-induced cracking of the oxide coating is influenced by the load ratio. At tension-tension loading a large number of cracks, which grow partially just in the aluminum substrate, are present. With decreasing load ratio to alternating tension-compression stresses, the crack number and length increases and shattering of the oxide film is more pronounced due to the additional effective compressive part of the load cycle.
Development of generic creep-fatigue life prediction models
This paper presents a data bank that was compiled from published and unpublished sources. Using these data, low cycle fatigue curves were generated under a range of test conditions showing the effect of test parameters on the Coffin-Manson behavior of steel alloys. Phenomenological methods of creep-fatigue life prediction are summarized in a table showing number of material parameters required by each method and type of tests needed to generate such parameters. Applicability of viscosity method was assessed with creep-fatigue data on 1Cr-Mo-V, 2.25Cr-Mo and 9Cr-1Mo steels. Generic equations have been developed in this paper to predict the creep-fatigue life of high temperature materials. Several new multivariate equations were developed to predict the creep-fatigue life of following alloy groups; (1) Cr-Mo steels, (2) stainless steels and (3) generic materials involving the materials from the following alloy groups, solder, copper, steels, titanium, tantalum and nickel-based alloys. Statistical analyses were performed in terms of coefficient of correlation (R2) and normal distribution plots and recommended these methods in the design of components operating at high temperatures
史进渊; 邓志成; 汪勇; 杨宇; 刘岩; 刘霞; 王争艳; 杨彦磊
2013-01-01
An introduction is being presented to the design method of high cycle fatigue life of steam turbine rotors, together with descriptions to analytical methods for high cycle fatigue safety of turbine rotors with initial cracks, and to calculation methods for the mean stress σm ,stress amplitude σA and the range △KI of stress intensity factors as well as to an experience formula for the fatigue crack growth threshold △KRth of the rotor material. Meanwhile, an analysis method and the assessment criteria for high cycle fatigue safety of steam turbine rotors with initial cracks are given, with an application example listed for high cycle fatigue safety analysis of a welded low-pressure rotor for a half-speed steam turbine in a 1 000 MW nuclear power station. Results show that the analytical methods may be used for safety evaluation and structural optimization of steam turbine rotors, so as to guarantee safety operation of relevant power plants.%介绍了汽轮机转子高周疲劳寿命的设计方法.提出了汽轮机转子初始裂纹高周疲劳安全性的分析方法,转子高周疲劳的平均应力σm、应力幅σA和应力强度因子范围AKI的计算方法以及转子钢疲劳裂纹扩展门槛值△KR的经验计算公式.给出了汽轮机转子初始裂纹高周疲劳安全性的分析思路、分析方法、评价判据以及半转速1 000 MW核电汽轮机焊接低压转子的高周疲劳安全性分析应用实例.结果表明:转子初始裂纹高周疲劳分析方法能够应用于汽轮机转子的安全性评价,并可以为汽轮机转子的结构优化和长周期安全运行提供依据.
Prediction of corrosion fatigue life using DCPD method
In order to develop a method of corrosion fatigue design and estimate reliability of TMCP steel using as the material of heavy industries and plants, its corrosion susceptibilities and corrosion fatigue life considering corrosion degradation were investigated. From the results, the corrosion characteristic of TMCP steel is very susceptible in 3.5wt.% NaCl solution. Its susceptibility was linearly increased with the solution temperature increase. The potential difference due to the crack growth behavior in 25 deg. C, 3.5wt.% NaCl solution is very susceptible. And it was found that stress amplitude has a linear relationship with the critical potential. Therefore, it is expected that the corrosion fatigue life of TMCP steel can be nondestructively predicted using the DCPD method
Fatigue life of ablation-cast 6061-T6 components
The fatigue life of 6061-T6 alloy, normally used in its wrought form, was investigated in this study in cast form from parts produced by the new ablation casting process. All specimens were excised from military castings. Unidirectional tensile test results yielded elongation values comparable to forgings and extrusions. A total of 39 fatigue specimens were tested by the rotating cantilever beam technique at five maximum stress levels. Moreover nine specimens excised from a forging were also tested for comparison. Results revealed that the fatigue life of ablation-cast 6061-T6 (i) follows a three-parameter Weibull distribution, and (ii) is comparable to data from the 6061 forging and is superior to conventionally cast Al-7% Si–Mg alloy castings published in the literature. Analysis of the fracture surfaces of ablation-cast 6061-T6 via scanning electron microscopy showed the existence of fracture surface facets and multiple cracks propagating in different directions.
Multi-Axial Damage Index and Accumulation Model for Predicting Fatigue Life of CMC Materials Project
National Aeronautics and Space Administration — The fatigue life of CMCs must be well characterized for the safe and reliable use of these materials as integrated TPS components. Existing fatigue life prediction...
Fatigue Life Analysis of Rolling Bearings Based on Quasistatic Modeling
Wei Guo; Hongrui Cao; Zhengjia He; Laihao Yang
2015-01-01
Rolling bearings are widely used in aeroengine, machine tool spindles, locomotive wheelset, and so forth. Rolling bearings are usually the weakest components that influence the remaining life of the whole machine. In this paper, a fatigue life prediction method is proposed based on quasistatic modeling of rolling bearings. With consideration of radial centrifugal expansion and thermal deformations on the geometric displacement in the bearings, the Jones’ bearing model is updated, which can pr...
Use of Strain-life Models with Wavelet Bump Extraction (WBE) fro Prediction Fatigue Damage
Yates, John R.; Choi Jae-Chil; Shahrum Abdullah; Joseph A. Giacomin
2008-01-01
This paper presents the use of strain-life fatigue damage models to observe the cycle sequence effects in the wavelet-based fatigue data editing algorithm. This algorithm is called Wavelet Bump Extraction (WBE), which was developed to produce a shortened signal by extracting fatigue damaging events from the original signal with the retention of the original cycle sequences. Current industrial practice uses the Plamgren-Miner linear damage rule to predict the fatigue life or fatigue damage und...
Fatigue in cold-forging dies: Tool life analysis
Skov-Hansen, P.; Bay, Niels; Grønbæk, J.;
1999-01-01
In the present investigation it is shown how the tool life of heavily loaded cold-forging dies can be predicted. Low-cycle fatigue and fatigue crack growth testing of the tool materials are used in combination with finite element modelling to obtain predictions of tool lives. In the models the...... number of forming cycles is calculated first to crack initiation and then during crack growth to fatal failure. An investigation of a critical die insert in an industrial cold-forging tool as regards the influence of notch radius, the amount and method of pre-stressing and the selected tool material is...
Simulation work of fatigue life prediction of rubber automotive components
Samad, M S A [Automotive Engineering Unit, Institute of Advanced Technology, University Putra Malaysia, 43400, UPM Serdang, Selangor (Malaysia); Ali, Aidy, E-mail: aidy@eng.upm.edu.my [Department of Mechanical and Manufacturing Engineering, Faculty of Engineering, Universiti Putra Malaysia, 43400 UPM, Serdang Selangor (Malaysia)
2010-05-15
The usage of rubbers has always been so important, especially in automotive industries. Rubbers have a hyper elastic behaviour which is the ability to withstand very large strain without failure. The normal applications for rubbers are used for shock absorption, sound isolation and mounting. In this study, the predictions of fatigue life of an engine mount of rubber automotive components were presented. The finite element analysis was performed to predict the critical part and the strain output were incorporated into fatigue model for prediction. The predicted result shows agreement in term of failure location of rubber mount.
Fatigue Life of Postbuckled Structures with Indentation Damage
Davila, Carlos G.; Bisagni, Chiara
2016-01-01
The fatigue life of composite stiffened panels with indentation damage was investigated experimentally using single stringer compression specimens. Indentation damage was induced on one of the two flanges of the stringer. The experiments were conducted using advanced instrumentation, including digital image correlation, passive thermography, and in-situ ultrasonic scanning. Specimens with initial indentation damage lengths of 37 millimeters to 56 millimeters were tested in fatigue and the effects of cyclic load amplitude and damage size were studied. A means of comparison of the damage propagation rates and collapse loads based on a stress intensity measure and the Paris law is proposed.
Fatigue Life of Postbuckled Structures with Indentation Damages
Davila, Carlos G.; Bisagni, Chiara
2016-01-01
The fatigue life of composite stiffened panels with indentation damage was investigated experimentally using single stringer compression specimens. Indentation damage was induced on one of the two flanges of each stringer. The experiments were conducted using advanced instrumentation, including digital image correlation, passive thermography, and in-situ ultrasonic scanning. Specimens with initial indentation damage lengths of 32 millimeters to 56 millimeters were tested quasi-statically and in fatigue, and the effects of cyclic load amplitude and damage size were studied. A means of comparison of the damage propagation rates and collapse loads based on a stress intensity measure and the Paris law is proposed.
Simulation work of fatigue life prediction of rubber automotive components
The usage of rubbers has always been so important, especially in automotive industries. Rubbers have a hyper elastic behaviour which is the ability to withstand very large strain without failure. The normal applications for rubbers are used for shock absorption, sound isolation and mounting. In this study, the predictions of fatigue life of an engine mount of rubber automotive components were presented. The finite element analysis was performed to predict the critical part and the strain output were incorporated into fatigue model for prediction. The predicted result shows agreement in term of failure location of rubber mount.
The Reliability Life of 7B04 Aluminum Alloy under Alternate Action of Corrosion and Fatigue
Changfan Li
2016-01-01
Full Text Available Experiment of alternate action of corrosion and fatigue on 7B04 aluminum alloy was carried out in this paper and fatigue life was obtained. One of the characteristics about fatigue life is that it is not always decreasing with the increasing of corrosion time. The surface splits caused by the corrosion of intruding and extruding slip steps on the surface and decreasing of stress concentration around corrosion pits were the main reasons. Single side allowance factor k was proposed to calculate reliability fatigue life with both reliability and confidence. Reliability, confidence, and specimen number had affection on the value of k. The reliability influences more greatly the reliability fatigue life compared to the confidence. The safe fatigue life is smaller than median life and it was safe to administrate aircraft life using safe fatigue life.
Time-dependent fatigue--phenomenology and life prediction
The time-dependent fatigue behavior of materials used or considered for use in present and advanced systems for power generation is outlined. A picture is first presented to show how basic mechanisms and phenomenological information relate to the performance of the component under consideration through the so-called local strain approach. By this means life prediction criteria and design rules can be formulated utilizing laboratory test information which is directly translated to predicting the performance of a component. The body of phenomenological information relative to time-dependent fatigue is reviewed. Included are effects of strain range, strain rate and frequency, environment and wave shape, all of which are shown to be important in developing both an understanding and design base for time dependent fatigue. Using this information, some of the current methods being considered for the life prediction of components are reviewed. These include the current ASME code case, frequency-modified fatigue equations, strain range partitioning, the damage function method, frequency separation and damage rate equations. From this review, it is hoped that a better perspective on future directions for basic material science at high temperature can be achieved
Advances in fatigue life prediction methodology for metallic materials
Newman, J. C., Jr.
1992-01-01
The capabilities of a plasticity-induced crack-closure model to predict small- and large-crack growth rates, and in some cases total fatigue life, for four aluminum alloys and three titanium alloys under constant-amplitude, variable-amplitude, and spectrum loading are described. Equations to calculate a cyclic-plastic-zone corrected effective stress-intensity factor range from a cyclic J-integral and crack-closure analysis of large cracks were reviewed. The effective stress-intensity factor range against crack growth rate relations were used in the closure model to predict small- and large-crack growth under variable-amplitude and spectrum loading. Using the closure model and microstructural features, a total fatigue life prediction method is demonstrated for three aluminum alloys under various load histories.
Fatigue life of layered metallic and ceramic plasma sprayed coatings
Kovářík, O.; Haušild, P.; Siegl, J.; Matějíček, Jiří; Davydov, V.
2014-01-01
Roč. 3, July (2014), s. 586-591. ISSN 2211-8128. [European Conference on Fracture (ECF20)/20./. Trondheim, 30.06.2014-04.07.2014] R&D Projects: GA ČR(CZ) GAP108/12/1872 Institutional support: RVO:61389021 Keywords : functionally graded materials * fatigue life * neutron diffraction * grit blasting Subject RIV: JK - Corrosion ; Surface Treatment of Materials http://www.sciencedirect.com/science/article/pii/S2211812814000984#
Comparison between tensile, stiffness and fatigue life tests results
Silva, Hugo Manuel Ribeiro Dias da; Pais, Jorge C.; Pereira, Paulo A. A.
2003-01-01
A laboratory mechanical test is being implemented in the University of Minho to evaluate the asphalt-aggregate interaction. This test measures the tensile properties of the bituminous mixture in the interface between the asphalt and the aggregates. By using the tensile test it is intended to observe how the asphalt-aggregate interaction influences the mechanical properties of the bituminous mixtures, namely, stiffness modulus and fatigue life. The tensile test results must have a good correla...
Fatigue life prediction of pedicle screw for spinal surgery
Major, Štěpán; Kocour, Vladimír; Cyrus, P.
2016-01-01
Roč. 10, č. 35 (2016), s. 379-388. ISSN 1971-8993. [European Conference on Fracture. ECF21. Catania, 20.06.2015-20.06.2015] Institutional support: RVO:68378297 Keywords : pedicle-screw * titan alloy * fatigue life * finite element analysis Subject RIV: JK - Corrosion ; Surface Treatment of Materials http://www.fracturae.com/index.php/fis/article/view/IGF-ESIS.35.43
A State-of-the-Art Review on Fatigue Life Assessment of Steel Bridges
X. W. Ye
2014-01-01
Full Text Available Fatigue is among the most critical forms of damage potentially occurring in steel bridges, while accurate assessment or prediction of the fatigue damage status as well as the remaining fatigue life of steel bridges is still a challenging and unsolved issue. There have been numerous investigations on the fatigue damage evaluation and life prediction of steel bridges by use of deterministic or probabilistic methods. The purpose of this review is devoted to presenting a summary on the development history and current status of fatigue condition assessment of steel bridges, containing basic aspects of fatigue, classical fatigue analysis methods, data-driven fatigue life assessment, and reliability-based fatigue condition assessment.
Fatigue life and fatigue crack growth of the ods nickel-base superalloy PM 1000
Fatigue crack growth (FCG) and fatigue life (LCF and HCF) of the oxide dispersion strengthened (ODS) nickel-base superalloy PM 1000 have been studied at 850 oC on strongly textured bar (GAR=10) and sheet material (GAR=4). Specimens were prepared with their axis parallel to the and (sheet only) directions, resp. The fatigue tests were performed under total strain control in the LCF regime and under stress control for HW and FCG testing. In the HW range, shorter lives were observed with specimens as compared to ones. The opposite is true in the LCF range where longer lives are found in -specimens. In fatigue crack growth studies, the threshold values obtained for FCG in direction are higher than those of direction. This finding is in accordance with the orientation dependence of Young's modulus and strength level. In order to evaluate the potential of additional γ'-hardening, PM 3030 has been included into our investigations. At 850 oC, a coarse elongated grained variant (GAR>100 showed much better HW properties than PM 1000. (author)
A State-of-the-Art Review on Fatigue Life Assessment of Steel Bridges
2014-01-01
Fatigue is among the most critical forms of damage potentially occurring in steel bridges, while accurate assessment or prediction of the fatigue damage status as well as the remaining fatigue life of steel bridges is still a challenging and unsolved issue. There have been numerous investigations on the fatigue damage evaluation and life prediction of steel bridges by use of deterministic or probabilistic methods. The purpose of this review is devoted to presenting a summary on the developmen...
Younesian, Davood; Solhmirzaei, Ali; Gachloo, Alireza [Iran University of Science and Technology, Tehran (Iran, Islamic Republic of)
2009-08-15
Bogies are one of the multifunctional parts of trains which are extremely subjected to random loads. This type of oscillating and random excitation arises from irregularities of the track including rail surface vertical roughness, rail joints, variance in super-elevation, and also wheel imperfections like wheel flats and unbalancy. Since most of the prementioned sources have random nature, a random based theory should be applied for fatigue life estimation of the bogie frame. Two methods of fatigue life estimation are investigated in this paper. The first approach which is being implemented in time domain is based on the damage accumulation (DA) approach. Using Monte-Carlo simulation algorithm, the rail surface roughness is generated. Finite element (FE) model of the bogie is subjected to the generated random excitation in the first approach and the stress time histories are obtained, and consequently the fatigue life is estimated by using the rain-flow algorithm. In the second approach, the fatigue life is estimated in frequency domain. Power spectral density (PSD) of the stress is obtained by using the FE model of the bogie frame and the fatigue life is estimated using Rayleigh technique in random fatigue theory. A comprehensive parametric study is carried out and effects of different parameters like the train speeds and level of the rail surface vertical roughness on the estimated fatigue life are investigated
Bogies are one of the multifunctional parts of trains which are extremely subjected to random loads. This type of oscillating and random excitation arises from irregularities of the track including rail surface vertical roughness, rail joints, variance in super-elevation, and also wheel imperfections like wheel flats and unbalancy. Since most of the prementioned sources have random nature, a random based theory should be applied for fatigue life estimation of the bogie frame. Two methods of fatigue life estimation are investigated in this paper. The first approach which is being implemented in time domain is based on the damage accumulation (DA) approach. Using Monte-Carlo simulation algorithm, the rail surface roughness is generated. Finite element (FE) model of the bogie is subjected to the generated random excitation in the first approach and the stress time histories are obtained, and consequently the fatigue life is estimated by using the rain-flow algorithm. In the second approach, the fatigue life is estimated in frequency domain. Power spectral density (PSD) of the stress is obtained by using the FE model of the bogie frame and the fatigue life is estimated using Rayleigh technique in random fatigue theory. A comprehensive parametric study is carried out and effects of different parameters like the train speeds and level of the rail surface vertical roughness on the estimated fatigue life are investigated
Casting defects and high temperature fatigue life of IN 713LC superalloy
Kunz, Ludvík; Lukáš, Petr; Konečná, R.; Fintová, S.
2012-01-01
Roč. 41, AUG (2012), s. 47-51. ISSN 0142-1123 R&D Projects: GA MPO(CZ) FR-TI3/055; GA MŠk(CZ) ED1.1.00/02.0068 Institutional support: RVO:68081723 Keywords : IN 713LC * High-cycle fatigue * casting defects * hot isostatic pressing * extreme value statistics Subject RIV: JL - Materials Fatigue, Friction Mechanics Impact factor: 1.976, year: 2012
Corrosion fatigue behavior and life prediction method under changing temperature condition
Axially strain controlled low cycle fatigue tests of a carbon steel in oxygenated high temperature water were carried out under changing temperature conditions. Two patterns of triangular wave were selected for temperature cycling. One was in-phase pattern synchronizing with strain cycling and the other was an out-of-phase pattern in which temperature was changed in anti-phase to the strain cycling. The fatigue life under changing temperature condition was in the range of the fatigue life under various constant temperature within the range of the changing temperature. The fatigue life of in-phase pattern was equivalent to that of out-of-phase pattern. The corrosion fatigue life prediction method was proposed for changing temperature condition, and was based on the assumption that the fatigue damage increased in linear proportion to increment of strain during cycling. The fatigue life predicted by this method was in good agreement with the test results
余钊辉; 党恩; 朱安达; 杨龙; 张建勋
2013-01-01
The four-point bend fatigue test method was used to measure the high cycle fatigue property of marine riser X80/X80J butt circumferential weld. The influence on crack initiation location of stress concentration,microstructure and hardness was analyzed comprehensively. The results showed that the fatigue crack of welded joint with weld reinforcement initiates from toes, and then extends to the heat affected zone from the weld reinforcement,while the crack initiates from weld and propagates along the weld without reinforcement. The stress concentration caused by the weld reinforcement is the main factor to reduce the welded joint fatigue performance. The fatigue limit of welded joint is 216 MPa for with reinforcement and 400 MPa for without the weld reinforcement.%采用四点弯曲疲劳试验法，测试了海洋隔水管道X80/X80J对接环焊缝高周疲劳性能。综合分析了应力集中、显微组织和硬度对裂纹萌生位置的影响。结果表明，有余高焊接接头疲劳裂纹在焊趾处萌生并向热影响区扩展，去除余高的焊接接头疲劳裂纹从焊缝处萌生并沿焊缝扩展；焊缝余高引起的应力集中是降低焊接接头疲劳性能的主要因素，有余高焊接接头的疲劳极限为216 MPa，去除余高的焊接接头疲劳极限为400 MPa。
Service life determination for a fatigue-limited Class 1 piping component
The design fatigue life assessment of an ASME Class 1 piping component typically has a significant safety margin. Methods containing varying degrees of detail may be used to develop the component's fatigue usage factor. This paper presents the technical bases used to establish a more realistic fatigue life for a piping component which was nearing its calculated design fatigue limit. The original design basis methodology was superseded by a more detailed inelastic evaluation to demonstrate structural integrity and determine the revised component fatigue life. An effective design cycle curve was developed to assess future fatigue damage, and for tracking ongoing fatigue accumulation. In addition, the existing transient tracking procedure was updated to take into account the actual transient severity for all future fatigue-significant events
Study on effect of mean stress on fatigue life prediction of thin film structure
Shin, Myung Soo [Ahtti Co., Seongnam (Korea, Republic of); Park, Jun Hyu [Tongmyong University, Busan (Korea, Republic of); Kim, Jung Yup [Korea Institute of Machinery and Materials, Daejeon (Korea, Republic of)
2016-04-15
This paper describes the effect of mean stress on fatigue life prediction of structure made with thin film. It is well known that the mean stress influences fatigue life prediction of mechanical structure. We investigated a reasonable method for considering mean stress when fatigue strength assessment of micro structure of thin film should be performed. Fatigue tests of smooth specimen of beryllium-copper (BeCu) thin film were performed in ambient air at R = 0.1 with 5 Hz. A micro probe was designed and made with BeCu thin film by the precision press process. Fatigue tests of micro structure were performed with 5 Hz frequency, in ambient air to verify the fatigue life predicted by computer simulation through FE analysis. The fatigue life predicted by the Sa -N curve modified by Goodman method with principal stress through FE analysis shows a more reasonable result than other methods.
Development of Fatigue Life Improvement Technology of Butt Joints Using Friction Stir Processing
Jeong-Ung Park; GyuBaek An; Heung-ju Kim; Jae-hyouk Choi
2014-01-01
Burr grinding, tungsten inert gas (TIG) dressing, ultrasonic impact treatment, and peening are used to improve fatigue life in steel structures. These methods improve the fatigue life of weld joints by hardening the weld toe, improving the bead shape, or causing compressive residual stress. This study proposes a new postweld treatment method improving the weld bead shape and metal structure at the welding zone using friction stir processing (FSP) to enhance fatigue life. For that, a pin-shape...
Effects of temperature change on fatigue life of carbon steel in high temperature water
Strain controlled fatigue tests of a carbon steel in oxygenated high temperature water were carried out under the condition of combined and synchronized mechanical and thermal strain cycling. The effects of temperature change on environmental fatigue life were investigated, showing basic conceptual data to evaluate the fatigue damage under the condition of transient temperature change of actual plant components
Fatigue Life Methodology for Tapered Composite Flexbeam Laminates
Murri, Gretchen B.; O''Brien, T. Kevin; Rousseau, Carl Q.
1997-01-01
The viability of a method for determining the fatigue life of composite rotor hub flexbeam laminates using delamination fatigue characterization data and a geometric non-linear finite element (FE) analysis was studied. Combined tension and bending loading was applied to nonlinear tapered flexbeam laminates with internal ply drops. These laminates, consisting of coupon specimens cut from a full-size S2/E7T1 glass-epoxy flexbeam were tested in a hydraulic load frame under combined axial-tension and transverse cyclic bending loads. The magnitude of the axial load remained constant and the direction of the load rotated with the specimen as the cyclic bending load was applied. The first delamination damage observed in the specimens occurred at the area around the tip of the outermost ply-drop group. Subsequently, unstable delamination occurred by complete delamination along the length of the specimen. Continued cycling resulted in multiple delaminations. A 2D finite element model of the flexbeam was developed and a geometrically non-linear analysis was performed. The global responses of the model and test specimens agreed very well in terms of the transverse flexbeam tip-displacement and flapping angle. The FE model was used to calculate strain energy release rates (G) for delaminations initiating at the tip of the outer ply-drop area and growing toward the thick or thin regions of the flexbeam, as was observed in the specimens. The delamination growth toward the thick region was primarily mode 2, whereas delamination growth toward the thin region was almost completely mode 1. Material characterization data from cyclic double-cantilevered beam tests was used with the peak calculated G values to generate a curve predicting fatigue failure by unstable delamination as a function of the number of loading cycles. The calculated fatigue lives compared well with the test data.
Fatigue life prediction for a cold worked T316 stainless steel
Permanent damage curves of initiation-life and propagation-life which predict the fatigue life of specimens of a cold-worked type 316 stainless steel under complex strain-range histories were generated by a limited test program. Analysis of the test data showed that fatigue damage is not linear throughout life and that propagation life is longer than initiation-life at high strain ranges but is shorter at low strain ranges. If permanent damage has been initiated by prior history and/or fabrication, propagation to a given life can occur at a lower strain range than that estimated from the fatigue curves for constant CSR. (author)
In-situ fatigue life prognosis for composite laminates based on stiffness degradation
National Aeronautics and Space Administration — In this paper, a real-time composite fatigue life prognosis framework is proposed. The proposed methodology combines Bayesian inference, piezoelectric sensor...
Ritchie, IAltenberger, RKNalla, YSano LWagner, RO
2013-01-01
The effect of surface treatment on the stress/life fatigue behavior of a titanium Ti-6Al-4V turbine fan blade alloy is investigated in the regime of 102 to 106 cycles to failure under fully reversed stress-controlled isothermal push-pull loading between 25? and 550?C at a frequency of 5 Hz. Specifically, the fatigue behavior was examined in specimens in the deep-rolled and laser-shock peened surface conditions, and compared to results on samples in the untreated (machined and stress annealed...
Low Cycle Fatigue Behavior and Life Prediction of a Cast Cobalt-Based Superalloy
Yang, Ho-Young; Kim, Jae-Hoon; Yoo, Keun-Bong
Co-base superalloys have been applied in the stationary components of gas turbine owing to their excellent high temperature properties. Low cycle fatigue data on ECY-768 reported in a companion paper were used to evaluate fatigue life prediction models. In this study, low cycle fatigue tests are performed as the variables of total strain range and temperatures. The relations between plastic and total strain energy densities and number of cycles to failure are examined in order to predict the low cycle fatigue life of Cobalt-based super alloy at different temperatures. The fatigue lives is evaluated using predicted by Coffin-Manson method and strain energy methods is compared with the measured fatigue lives at different temperatures. The microstructure observing was performed for how affect able to low-cycle fatigue life by increasing the temperature.
... to help you find out what's causing your fatigue and recommend ways to relieve it. Fatigue itself is not a disease. Medical problems, treatments, and personal habits can add to fatigue. These include Taking certain medicines, such as antidepressants, ...
Vortex-induced vibration effect on fatigue life estimate of turbine blades
Lau, Y. L.; Leung, R. C. K.; So, R. M. C.
2007-11-01
An analysis of a turbine blade fatigue life that includes the physics of fluid-structure interaction on the high cycle fatigue (HCF) life estimate of turbine blades is carried out. The rotor wake excitation is modeled by rows of Karman vortices superimposed on an inviscid uniform flow. The vortex-induced vibration problem is modeled by a linear cascade composed of five turbine blades and the coupled Euler and structural dynamics equations are numerically solved using a time-marching boundary element technique. The analysis can be applied to any blade geometries; it is not limited to the blade geometry considered here. Two major design parameters have been identified; the ratio of blade spacing to blade chord length s/ c of the stator, and the normalized frequency parameter c/ d which is related to the wake passing frequency of the rotor. For a rigid cascade, it is found that aerodynamic resonance prevails at the resonant c/ d values corresponding to an isolated blade while s/ c is responsible for the level of the aerodynamic response. If the central blades were elastic, the parameter s/ c plays a different role in the fluid-structure interaction problem. With a c/ d that could lead to structural resonance for an isolated blade, changing s/ c would stabilize the aerodynamic and structural response of the elastic blade in a cascade. On the contrary, an improper choice of s/ c might turn the elastic blade response into structural resonance even though the oncoming c/ d is non-resonant. The results of the nonlinear effects of c/ d and s/ c could be used together with the Campbell diagram to obtain an improved HCF design of rotor-stator pair.
This study investigates an effect of pre-inelastic multiaxial loading on failure lives in a followed high cycle fatigue test for SUS316 steel. In the multiaxial low cycle fatigue test for the pre-loading, two types of strain paths were employed which are a push-pull straining and a circle straining. The circle straining is the non-proportional loading in which axial strain ε and shear strain γ has 90 degree phase difference. Using the specimen fatigued in the pre-loading test, high cycle fatigue test was conducted by a rotating bending fatigue testing machine. Based on the obtained results, property of fatigue life in high cycle fatigue which received pre-loading under non-proportional loading is discussed. (author)
Structural health monitoring of wind towers: residual fatigue life estimation
In a recent paper (Benedetti et al 2011 Smart Mater. Struct. 20 055009), the authors investigated the possibility of detecting cracks in critical sites of onshore wind towers using a radial arrangement of strain sensors around the tower periphery in the vicinity of the base welded joint. Specifically, the strain difference between adjacent strain sensors is used as a damage indicator. The number of sensors to be installed is determined by the minimum crack size to be detected, which in turn depends on the expected extreme wind conditions and programmed inspection/repair schedule. In this companion paper, we address these issues by investigating possible strategies for residual fatigue life assessment and management of onshore wind towers once the crack has been detected. For this purpose, fracture mechanics tests are carried out using welded samples to quantify the resistance to fatigue crack growth as well as the elastic–plastic fracture toughness of the welded joint at the tower base. These material strength characteristics are used to estimate (i) the critical crack size for structural integrity on the basis of fracture toughness tests, elastoplastic finite element analyses and loading spectra under extreme wind conditions, (ii) the residual life before structural collapse, applying a frequency-domain method to typical in-service wind actions and wind directionality. (paper)
Estimate the thermomechanical fatigue life of two flip chip packages
The continuing demand towards high density and low profile integrated circuit packaging has accelerated the development of flip chip structures as used in direct chip attach (DCA) technology, ball grid array (BOA) and chip scale package (CSP). In such structures the most widely used flip chip interconnects are solder joints. The reliability of flip chip structures largely depends on the reliability of solder joints. In this work solder joint fatigue life prediction for two chip scale packages is carried out. Elasto-plastic deformation behavior of the solder was simulated using ANSYS. Two dimensional plain strain finite element models were developed for each package to numerically compute the stress and total strain of the solder joints under temperature cycling. These stress and strain values are then used to predict the solder joint lifetime through modified Coffin Manson equation. The effect of solder joint's distance from edge of silicon die on life of the package is explored. The solder joint fatigue response is modeled for a typical temperature cycling of -60 to 140 degree C. (author)
NASALIFE - Component Fatigue and Creep Life Prediction Program
Gyekenyesi, John Z.; Murthy, Pappu L. N.; Mital, Subodh K.
2014-01-01
NASALIFE is a life prediction program for propulsion system components made of ceramic matrix composites (CMC) under cyclic thermo-mechanical loading and creep rupture conditions. Although the primary focus was for CMC components, the underlying methodologies are equally applicable to other material systems as well. The program references empirical data for low cycle fatigue (LCF), creep rupture, and static material properties as part of the life prediction process. Multiaxial stresses are accommodated by Von Mises based methods and a Walker model is used to address mean stress effects. Varying loads are reduced by the Rainflow counting method or a peak counting type method. Lastly, damage due to cyclic loading and creep is combined with Minor's Rule to determine damage due to cyclic loading, damage due to creep, and the total damage per mission and the number of potential missions the component can provide before failure.
Wu Fuqiang; Yao Weixing
2008-01-01
The reasons of the static strength dispersion and the fatigue life dispersion of composite laminates are analyzed in this article.It is concluded that the inner original defects,which derived from the manufacturing process of composite laminates,are the common and major reason of causing the random distributions of the static strength and the fatigue life.And there is a correlative relation between the two distributions.With the study of statistical relationship between the fatigue loading and the fatigue life in the uniform confidence level and the same survival rate S-N curves of material,the relationship between the static strength distribution and the fatigue life distribution through a material S-N curve model has been obtained.And then the model which is used to describe the distributions of fatigue life of composites,based on their distributions of static strength,is set up.This model reasonably reflects the effects of the inner original defects on the static strength dispersion and on the fatigue life dispersion of composite laminates.The experimental data of three kinds of composite laminates are employed to verify this model,and the results show that this model can predict the random distributions of fatigue life for composites under any fatigue loads fairly well.
Prediction of Fatigue Life of a Continuous Bridge Girder Based on Vehicle Induced Stress History
V.G. Rao
2003-01-01
Full Text Available The fatigue damage assessment of bridge components by conducting a full scale fatigue testing is often prohibitive. A need, therefore, exists to estimate the fatigue damage in bridge components by a simulation of bridge-vehicle interaction dynamics due to the action of the actual traffic. In the present paper, a systematic method has been outlined to find the fatigue damage in the continuous bridge girder based on stress range frequency histogram and fatigue strength parameters of the bridge materials. Vehicle induced time history of maximum flexural stresses has been obtained by Monte Carlo simulation process and utilized to develop the stress range frequency histogram taking into consideration of the annual traffic volume. The linear damage accumulation theory is then applied to calculate cumulative damage index and fatigue life of the bridge. Effect of the bridge span, pavement condition, increase of vehicle operating speed, weight and suspension characteristics on fatigue life of the bridge have been examined.
Fatigue life prediction and strength degradation of wind turbine rotor blade composites
Nijssen, R.P.L.
2006-01-01
Wind turbine rotor blades are subjected to a large number of highly variable loads, but life predictions are typically based on constant amplitude fatigue behaviour. Therefore, it is important to determine how service life under variable amplitude fatigue can be estimated from constant amplitude fat
Use of Strain-life Models with Wavelet Bump Extraction (WBE fro Prediction Fatigue Damage
John R. Yates
2008-08-01
Full Text Available This paper presents the use of strain-life fatigue damage models to observe the cycle sequence effects in the wavelet-based fatigue data editing algorithm. This algorithm is called Wavelet Bump Extraction (WBE, which was developed to produce a shortened signal by extracting fatigue damaging events from the original signal with the retention of the original cycle sequences. Current industrial practice uses the Plamgren-Miner linear damage rule to predict the fatigue life or fatigue damage under variable amplitude(VA loadings. Using VA loadings, however, this rule does not have load interaction accountability in the analysis. Thus, a more suitable approach has been identified for predicting fatigue damage od VA loadings, i.e. the Effective Strain Damage (ESD model. In this study, the cycle sequence effect observation was implemented in both analytical and experimental works using the WBE extracted VA loadings. The study includes the comparison between the experimental and the anlytical (using four strain-life fatigue damage models: Coffin-Manson, Morrow, Smith-Watson-Topper and ESD fatigue damage. The smallest average in the fatigue damage difference was found when using the ESD strain-life model, suggesting the suitability of the model for analysing VA fatigue technique.
Internal defects are a major concern in the casting process because they have a significant influence on the strength and fatigue life of casting products. In general, they cause stress concentration and can be a starting point of cracks. Therefore, it is important to understand the effects of internal defects on mechanical properties such as fatigue life. In this study, fatigue experiments on tensile specimens with internal defects were performed. The internal defects in the casting product were scanned by an industrial CT scanner, and its shape was simplified by ellipsoidal primitives for the structural and fatigue analysis. The analysis results were compared with experimental results for casting products with internal defects. It was demonstrated that it is possible to consider internal defects of casting products in stress and fatigue analysis. The proposed method provides a tool for the prediction of the fatigue life of casting products and the investigation of the effects of internal defects on mechanical performance
Experimental fatigue life investigation of cylindrical thrust chambers
Quentmeyer, R. J.
1977-01-01
The thrust chambers studied in the investigation have been designed for a possible use in the Space Shuttle main engine. An annular combustion chamber configuration was used, consisting of an annular injector, a liquid hydrogen cooled outer cylinder, which served as the test section, and a contoured water cooled centerbody which formed the throat. Twenty-two cylinders were fabricated by milling cooling channels into liners fabricated from the material to be evaluated. The three materials chosen for the liners include OFHC copper, Amzirc, and NARloy-Z. The cylinders were cyclically tested until failure occurred due to fatigue cracks in the hot-gas-side wall. It was found that cylinders with liners fabricated from NARloy-Z and aged Amzirc had the best cyclic life characteristics.
Fatigue life assessment for pipeline welds by x-ray diffraction technique
The objective of this study is to estimate the feasibility of X-ray diffraction method application for fatigue life assessment of the high-temperature pipeline steel such as main steam pipe, re-heater pipe and header etc. in power plant. In this study, X-ray diffraction tests using various types of specimen simulated low cycle fatigue damage were performed in order to analyze fatigue properties when fatigue damage conditions become various stages such as 1/4, l/2 and 3/4 of fatigue life, respectively. As a result off-ray diffraction tests for specimens simulated fatigue damages, we conformed that the variation of the full width at half maximum intensity decreased in proportion to the increase of fatigue life ratio. And also, He ratio of the full width at half maximum intensity due to fatigue damage has linear relationship with fatigue life ratio algebraically. From this relationship, it was suggested that direct expectation of the life consumption rate was feasible.
Creep-fatigue life prediction: What about initiation
Metallographical observations permit the nature of creep and fatigue damage to be exhibited and give some information on the creep-fatigue interaction. The macroscopic models can make qualitative use of these data. A Damage Mechanics model is proposed, which takes into account the initiation and propagation stages during the fatigue process. The implementation of new creep-fatigue rules leads to a good modelization of any creep-fatigue sequence tests or LCF tests. A unique set of material dependent coefficients is needed for both in-air and in-vacuum tests. (orig.)
Study on Contact Fatigue Life and Failure Mechanism of Subquenched 42CrMo Steel
HE Bo-lin; YU Ying-xia; SHAO Er-yu
2004-01-01
The effect of undissolved ferrite amount in subcritically quenched 42CrMo steel on contact fatigue properties and failure mechanism were studied. The amount of undissolved ferrite in the steel were 0%,3%,10%,15% and 20% in volume fraction, respectively. The experimental results show that the existence of undissolved ferrite can increase the contact fatigue life The contact fatigue life can be prolonged with increasing the amounts of undissolved ferrite The grain size can be fined by using subcritical quenching process and the area of phase boundaries can also be greatly increased. The stress relaxation and grain refinement due to occurring of plastic deformation are main reasons for improving the fatigue life. The existence of undissolved ferrite can increase the crack initiation period. Under the experiment conditions, when the amount of undissolved ferrite is 10%, the longest contact fatigue life can be the obtained.
Probabilistic assessment of fatigue life including statistical uncertainties in the S-N curve
A probabilistic framework is set up to assess the fatigue life of components of nuclear power plants. It intends to incorporate all kinds of uncertainties such as those appearing in the specimen fatigue life, design sub-factor, mechanical model and applied loading. This paper details the first step, which corresponds to the statistical treatment of the fatigue specimen test data. The specimen fatigue life at stress amplitude S is represented by a lognormal random variable whose mean and standard deviation depend on S. This characterization is then used to compute the random fatigue life of a component submitted to a single kind of cycles. Precisely the mean and coefficient of variation of this quantity are studied, as well as the reliability associated with the (deterministic) design value. (author)
Study on fatigue life evaluation of structural component based on crack growth criterion
As one of the practical application of fracture mechanics, fatigue life evaluation method based on crack growth criterion has been diffusing in various field of technology in order to determine the rational and reliable life of structural components. The fatigue life by this method is evaluated based on the fatigue crack growth analysis from defects, while many problems, such as the influence of residual stress on the crack growth behavior, the effect of overloading, and evaluation method for multiple surface cracks, are not sufficiently solved yet. In this paper, the above problems are treated, and based on some exprimental data some simple mehtods for fatigue life evaluation are proposed regarding the above problems. Verification of the proposed methods are shown in the paper by comparing with some experimental results, and the applicability of the proposed method is also examined by the fatigue test of pipes with cracks in the inner surface. (author)
A prediction of biaxial fatigue life of cast stainless steels(CF8M) by degradation
The multiaxial fatigue test under in-phase and out-of-phase load were performed to study what degradation phenomenon affects fatigue life with virgin and 3600 hrs degraded materials. The various kind of fatigue data for fatigue life prediction were acquired under pure axial and pure torsional load of fully reversal condition. The models which was investigated are: 1) the von Mises equivalent strain range, 2) the critical shear plane approach method of Fatemi-Socie(FS) parameter, 3) the modified Smith-Watson-Topper(SWT) parameter. The result showed that, fatigue life by material degradation are decreased and life prediction which was used the FS parameter is not conservative but the best result
Uncertainty Analysis in Fatigue Life Prediction of Gas Turbine Blades Using Bayesian Inference
Li, Yan-Feng; Zhu, Shun-Peng; Li, Jing; Peng, Weiwen; Huang, Hong-Zhong
2015-12-01
This paper investigates Bayesian model selection for fatigue life estimation of gas turbine blades considering model uncertainty and parameter uncertainty. Fatigue life estimation of gas turbine blades is a critical issue for the operation and health management of modern aircraft engines. Since lots of life prediction models have been presented to predict the fatigue life of gas turbine blades, model uncertainty and model selection among these models have consequently become an important issue in the lifecycle management of turbine blades. In this paper, fatigue life estimation is carried out by considering model uncertainty and parameter uncertainty simultaneously. It is formulated as the joint posterior distribution of a fatigue life prediction model and its model parameters using Bayesian inference method. Bayes factor is incorporated to implement the model selection with the quantified model uncertainty. Markov Chain Monte Carlo method is used to facilitate the calculation. A pictorial framework and a step-by-step procedure of the Bayesian inference method for fatigue life estimation considering model uncertainty are presented. Fatigue life estimation of a gas turbine blade is implemented to demonstrate the proposed method.
Transverse Tension Fatigue Life Characterization Through Flexure Testing of Composite Materials
OBrien, T. Kevin; Chawan, Arun D.; Krueger, Ronald; Paris, Isabelle
2001-01-01
The transverse tension fatigue life of S2/8552 glass-epoxy and IM7/8552 carbon-epoxy was characterized using flexure tests of 90-degree laminates loaded in 3-point and 4-point bending. The influence of specimen polishing and specimen configuration on transverse tension fatigue life was examined using the glass-epoxy laminates. Results showed that 90-degree bend specimens with polished machined edges and polished tension-side surfaces, where bending failures where observed, had lower fatigue lives than unpolished specimens when cyclically loaded at equal stress levels. The influence of specimen thickness and the utility of a Weibull scaling law was examined using the carbon-epoxy laminates. The influence of test frequency on fatigue results was also documented for the 4-point bending configuration. A Weibull scaling law was used to predict the 4-point bending fatigue lives from the 3-point bending curve fit and vice-versa. Scaling was performed based on maximum cyclic stress level as well as fatigue life. The scaling laws based on stress level shifted the curve fit S-N characterizations in the desired direction, however, the magnitude of the shift was not adequate to accurately predict the fatigue lives. Furthermore, the scaling law based on fatigue life shifted the curve fit S-N characterizations in the opposite direction from measured values. Therefore, these scaling laws were not adequate for obtaining accurate predictions of the transverse tension fatigue lives.
Thermomechanical Fatigue Life Prediction for a Marine Diesel Engine Piston considering Ring Dynamics
Tao He; Xiqun Lu; Dequan Zou; Yibin Guo; Wanyou Li; Minli Huang
2014-01-01
A newly designed marine diesel engine piston was modeled using a precise finite element analysis (FEA). The high cycle fatigue (HCF) safety factor prediction procedure designed in this study incorporated lubrication, thermal, and structure analysis. The piston ring dynamics calculation determined the predicted thickness of lubrication oil film. The film thickness influenced the calculated magnitude of the heat transfer coefficient (HTC) used in the thermal loads analysis. Moreover, the gas pr...
Mitrović, Radivoje; Atanasovska, Ivana; MOMČILOVIĆ, Dejan; Vuherer, Tomaž
2015-01-01
This paper describes the influence of corrosion on stress concentration factor and crack initiation at shaftflange transition section. The case study of hydraulic turbine shaft failure is used as the basis for this research. The quantification of the stress concentrators was accomplished by the usage of Theory of critical distances (TCD) in the prediction of high-cycle fatigue behavior in machine parts and systems. The stresses obtained by Finite Element Analysis, was used as an entry values ...
Test Population Selection from Weibull-Based, Monte Carlo Simulations of Fatigue Life
Vlcek, Brian L.; Zaretsky, Erwin V.; Hendricks, Robert C.
2012-01-01
Fatigue life is probabilistic and not deterministic. Experimentally establishing the fatigue life of materials, components, and systems is both time consuming and costly. As a result, conclusions regarding fatigue life are often inferred from a statistically insufficient number of physical tests. A proposed methodology for comparing life results as a function of variability due to Weibull parameters, variability between successive trials, and variability due to size of the experimental population is presented. Using Monte Carlo simulation of randomly selected lives from a large Weibull distribution, the variation in the L10 fatigue life of aluminum alloy AL6061 rotating rod fatigue tests was determined as a function of population size. These results were compared to the L10 fatigue lives of small (10 each) populations from AL2024, AL7075 and AL6061. For aluminum alloy AL6061, a simple algebraic relationship was established for the upper and lower L10 fatigue life limits as a function of the number of specimens failed. For most engineering applications where less than 30 percent variability can be tolerated in the maximum and minimum values, at least 30 to 35 test samples are necessary. The variability of test results based on small sample sizes can be greater than actual differences, if any, that exists between materials and can result in erroneous conclusions. The fatigue life of AL2024 is statistically longer than AL6061 and AL7075. However, there is no statistical difference between the fatigue lives of AL6061 and AL7075 even though AL7075 had a fatigue life 30 percent greater than AL6061.
Aspects of fatigue life in thermal barrier coatings
Brodin, H.
2001-08-01
Thermal barrier coatings (TBC) are applied on hot components in airborne and land based gas turbines when higher turbine inlet temperature, meaning better thermal efficiency, is desired. The TBC is mainly applied to protect underlying material from high temperatures, but also serves as a protection from the aggressive corrosive environment. Plasma sprayed coatings are often duplex TBC's with an outer ceramic top coat (TC) made from partially stabilised zirconia - ZrO{sub 2} + 6-8% Y{sub 2}O{sub 3}. Below the top coat there is a metallic bond coat (BC). The BC is normally a MCrAlX coating (M=Ni, Co, Fe... and X=Y, Hf, Si ... ). In gas turbine components exposed to elevated temperatures nickel-based superalloys are commonly adopted as load carrying components. In the investigations performed here a commercial wrought Ni-base alloy Haynes 230 has been used as substrate for the TBC. As BC a NiCoCrAlY serves as a reference material and in all cases 7% Yttria PS zirconia has been used. Phase development and failure mechanisms in APS TBC during service-like conditions, have been evaluated in the present study. This is done by combinations of thermal cycling and low cycle fatigue tests. The aim is to achieve better knowledge regarding how, when and why thermal barrier coatings fail. As a final outcome of the project a model capable of predicting fatigue life of a given component will help engineers and designers of land based gas turbines for power generation to better optimise TBC's. In the investigations it is seen that TBC life is strongly influenced by oxidation of the BC and interdiffusion between BC and the substrate. The bond coat is known to oxidise with time at high temperature. The initial oxide found during testing is alumina. With increased time at high temperature Al is depleted from the bond coat due to inter-diffusion and oxidation. Oxides others than alumina start to form when the Al content is reduced below a critical limit. It is here believed
FATIGUE LIFE AND CRACK GROWTH BEHAVIOR IN ANNEALED AND NORMALIZED 0.83% CARBON STEEL
CHOBIN MAKABE; SHINYA YAMAZAKI; TATSUJIRO MIYAZAKI; MASAKI FUJIKAWA
2015-01-01
The variations of fatigue limit and fatigue life of a plain specimen of annealed and normalized 0.83% carbon steel were investigated. This material is used for cutting tools and the original microstructure includes a spherical microstructure. After heat treatment under some conditions, the microstructure changed to a lamellar microstructure. However, the fatigue lives of the plain specimens of this material showed almost the same tendency even after heat treatment under some conditions. In th...
Evaluation of Fatigue Life of CRM-Reinforced SMA and Its Relationship to Dynamic Stiffness
Nuha Salim Mashaan
2014-01-01
Full Text Available Fatigue cracking is an essential problem of asphalt concrete that contributes to pavement damage. Although stone matrix asphalt (SMA has significantly provided resistance to rutting failure, its resistance to fatigue failure is yet to be fully addressed. The aim of this study is to evaluate the effect of crumb rubber modifier (CRM on stiffness and fatigue properties of SMA mixtures at optimum binder content, using four different modification levels, namely, 6%, 8%, 10%, and 12% CRM by weight of the bitumen. The testing undertaken on the asphalt mix comprises the dynamic stiffness (indirect tensile test, dynamic creep (repeated load creep, and fatigue test (indirect tensile fatigue test at temperature of 25°C. The indirect tensile fatigue test was conducted at three different stress levels (200, 300, and 400 kPa. Experimental results indicate that CRM-reinforced SMA mixtures exhibit significantly higher fatigue life compared to the mixtures without CRM. Further, higher correlation coefficient was obtained between the fatigue life and resilient modulus as compared to permanent strain; thus resilient modulus might be a more reliable indicator in evaluating the fatigue life of asphalt mixture.
Prediction of fatigue crack propagation life in notched members under variable amplitude loading
Khan, Z.; Rauf, A.; Younas, M.
1997-06-01
One of the interesting phenomenon in the study of fatigue crack propagation under variable amplitude load cycling is the crack growth retardation that normally occurs due to the application of a periodic overload. Fatigue crack growth rate under simple variable amplitude loading sequence incorporating period overloads is studied using single edge notched specimens of AISI304 stainless steel. Load interaction effects due to single and multiple overload have been addressed. Substantial retardation of fatigue crack growth rate is observed due to the introduction of periodic tensile overloads. Estimates of fatigue life have been obtained employing Wheeler model (using Paris and modified Paris equations) and Elber’s model. Analytical predictions are compared with experimental results. Results of these analytical fatigue life predictions show good agreement with the experimental fatigue life data. Fatigue crack propagation rates also have been evaluated from the fractographic study of fatigue striations seen on the fracture surface. Good agreement was found between the experimentally observed crack growth rates and the fatigue crack growth rates determined by the fractographic studies.
Statistical analysis of fatigue strain-life data for carbon and low-alloy steels
The existing fatigue strain vs life (S-N) data, foreign and domestic, for carbon and low-alloy steels used in the construction of nuclear power plant components have been compiled and categorized according to material, loading, and environmental conditions. A statistical model has been developed for estimating the effects of the various test conditions on fatigue life. The results of a rigorous statistical analysis have been used to estimate the probability of initiating a fatigue crack. Data in the literature were reviewed to evaluate the effects of size, geometry, and surface finish of a component on its fatigue life. The fatigue S-N curves for components have been determined by applying design margins for size, geometry, and surface finish to crack initiation curves estimated from the model
Relation between Shot Peening Process and Fatigue Life in the Case of Hardening Steels
SHIGEYOSHI HAGA; HARUSHIGE TSUBAKINO; YASUNORI HARADA
2004-01-01
Nowadays, in the auto industry, the need for improvement of fuel efficiency is getting increased more and more in terms of the global warming, as well as the need of light-weighting of gears, transmission parts. Hence, we've studied the relation between the shot peening working conditions and factors for improvement of gear's fatigue life, and also the relation between the factors for improvement and the fatigue life, applying shot peening to a gear of SNCM220. Also, we examined the relation between the fatigue life and arc height that is utilized as a substitute characteristic for shot peening working conditions, adding its observation here.
Laser Shock Peening of Aluminum Alloy 7050 for Fatigue Life Improvement
Qian; Ming; Lian; Ying; Zou; Shikun; Gong; Shuili
2007-01-01
The effects of laser shock peening (LSP) on improving fatigue life of aluminum alloy 7050 are investigated.Surface hardness is increased corresponding to a high dislocation density induced by LSP.The X-ray diffraction stress measurement shows that LSP results in prominent increase of surface compressive stress,quasi-symmetrically distributed in the laser peened region.The fatigue life of the alloy 7050 in rivet fastener hole structure is notably improved owing to LSP.The sequence of LSP and fastener hole preparation also influence the fatigue cycle life of the alloy.
Strain Energy Approach for Axial and Torsional Fatigue Life Prediction in Aged NiCrMoV Steels
Song, Gee Wook; Hyun, Jung Seob; Ha, Jeong Soo
Axial and torsional low cycle fatigue tests were performed for NiCrMoV steels serviced low-pressure turbine rotor of nuclear power plant. The results were used to evaluate multiaxial fatigue life models including Tresca, von Mises and Brown and Miller's critical plane. The fatigue life predicted by the multiaxial fatigue models didn't correspond with the experimental results in small strain range. We proposed the total strain energy density model to predict torsional fatigue life from axial fatigue data. The total strain energy density model was found to best correlate the experimental data with predictions being within a factor of 2.
Component fatigue life evaluation using fragmentary load histories
On-line data acquisition for fatigue monitoring was not begun in numerous nuclear power plants until many operating years had already passed. Now, with a complete load history recorded over several years time, the current fatigue status of those components particularly susceptible to fatigue is determined. An example of automated fatigue calculations is discussed. Particular attention is given to the problem of inadequate load data from the time before implementation of on-line data acquisition. This report shows how it is possible to use the detailed analysis of the complete database in evaluating the load history for the time for which the load data are incomplete. (author). 6 refs., 6 figs
Effect of notch dimension on the fatigue life of V-notched structure
Highlights: → A novel method is proposed to calculate the SIFs of crack at notch tip. → Effect of notch opening angle on the crack extension and propagation is studied. → Influence of notch depth on the crack extension and propagation is analyzed. → The fatigue life of a welded joint is analyzed by the present method. - Abstract: The stress singularity degree associated to a V-notch has a great influence on the fatigue life of V-notched structure. The growth rate of the crack initiated at the tip of a V-notch depends on the stress singularity of the V-notch. The fatigue life accompanying with this small crack will represent a large amount of the total fatigue life. In this work, boundary element method (BEM) is used to study the propagation of the crack emanating from a V-notch tip under fatigue loading. A comparison of the fatigue life between the crack initiated from V-notch tip and a lateral crack is done by a crack propagation law until these two cracks have the same stress intensity factors (SIFs). The effect of initial crack length, notch opening angle and notch depth on the crack extension and propagation is analyzed. As an example of engineering application, the fatigue life of a welded joint is investigated by the present method. The influence of weld toe angle and initial crack length on the fatigue life of the welded structure is studied. Some suggestions are given as an attempt to improve the fatigue life of welded structures at the end.
Effect of surface layer depth on fatigue life of carburized steel and analysis of fracture proces
Major, Štěpán; Jakl, L.
Kazan: Foliant Kazan, 2012 - (Shlyannikov, V.; Goldstein, R.; Makhutov, N.), s. 224-231 ISBN 978-5-905576-18-8. [European conference on fracture /19./. Kazan (RU), 26.08.2012-31.08.2012] Institutional support: RVO:68378297 Keywords : carburization * fatigue life * surface layer Subject RIV: JL - Materials Fatigue, Friction Mechanics
Effects of LWR environments on fatigue life of carbon and low-alloy steels
SME Boiler and Pressure Vessel Code provides construction of nuclear power plant components. Figure I-90 Appendix I to Section III of the Code specifies fatigue design curves for structural materials. While effects of environments are not explicitly addressed by the design curves, test data suggest that the Code fatigue curves may not always be adequate in coolant environments. This paper reports the results of recent fatigue tests that examine the effects of steel type, strain rate, dissolved oxygen level, strain range, loading waveform, and surface morphology on the fatigue life of A 106-Gr B carbon steel and A533-Gr B low-alloy steel in water
Ardila, Oscar Gerardo Castro; Lennie, Matthew; Branner, Kim;
2015-01-01
In this paper, fatigue lifetime prediction of NREL 5MW reference wind turbine is presented. The fatigue response of materials used in selected blade cross sections was obtained by applying macroscopic fatigue approaches and assuming uniaxial stress states. Power production and parked load cases...... suggested by the IEC 61400-1 standard were studied employing different load time intervals and by using two novel fatigue tools called ALBdeS and BECAS+F. The aeroelastic loads were defined thought aeroelastic simulations performed with both FAST and HAWC2 tools. The stress spectra at each layer were...... calculated employing laminated composite theory and beam cross section methods. The Palmgren-Miner linear damage rule was used to calculate the accumulation damage. The theoretical results produced by both fatigue tools proved a prominent effect of analysed design load conditions on the estimated lifetime of...
Fatigue Life Analysis of Tapered Hybrid Composite Flexbeams
Murri, Gretchen B.; Schaff, Jeffery R.; Dobyns, Alan L.
2002-01-01
Nonlinear-tapered flexbeam laminates from a full-size composite helicopter rotor hub flexbeam were tested under combined constant axial tension and cyclic bending loads. The two different graphite/glass hybrid configurations tested under cyclic loading failed by delamination in the tapered region. A 2-D finite element model was developed which closely approximated the flexbeam geometry, boundary conditions, and loading. The analysis results from two geometrically nonlinear finite element codes, ANSYS and ABAQUS, are presented and compared. Strain energy release rates (G) obtained from the above codes using the virtual crack closure technique (VCCT) at a resin crack location in the flexbeams are presented for both hybrid material types. These results compare well with each other and suggest that the initial delamination growth from the resin crack toward the thick region of the flexbeam is strongly mode II. The peak calculated G values were used with material characterization data to calculate fatigue life curves and compared with test data. A curve relating maximum surface strain to number of loading cycles at delamination onset compared reasonably well with the test results.
Fatigue Life Methodology for Tapered Hybrid Composite Flexbeams
urri, Gretchen B.; Schaff, Jeffery R.
2006-01-01
Nonlinear-tapered flexbeam specimens from a full-size composite helicopter rotor hub flexbeam were tested under combined constant axial tension and cyclic bending loads. Two different graphite/glass hybrid configurations tested under cyclic loading failed by delamination in the tapered region. A 2-D finite element model was developed which closely approximated the flexbeam geometry, boundary conditions, and loading. The analysis results from two geometrically nonlinear finite element codes, ANSYS and ABAQUS, are presented and compared. Strain energy release rates (G) associated with simulated delamination growth in the flexbeams are presented from both codes. These results compare well with each other and suggest that the initial delamination growth from the tip of the ply-drop toward the thick region of the flexbeam is strongly mode II. The peak calculated G values were used with material characterization data to calculate fatigue life curves for comparison with test data. A curve relating maximum surface strain to number of loading cycles at delamination onset compared well with the test results.