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Sample records for foundry sand

  1. Dilatometric Characterization of Foundry Sands

    M. Břuska

    2012-04-01

    Full Text Available The goal of this contribution is summary of physical – chemistry properties of usually used foundry silica and no – silica sands in Czech foundries. With the help of dilatometry analysis theoretical assumptions of influence of grain shape and size on dilatation value of sands were confirmed. Determined was the possibility of dilatometry analysis employment for preparing special (hybrid sands with lower and/or more linear character of dilatation.

  2. CAPILLARITY OF CONCRETE INCORPORATING FOUNDRY SAND AS REPLACEMENT OF SAND

    Khatib, Jamal M.; HERKI, B A; Fırat, Seyhan; Menadi, B; Kenai, S.

    2011-01-01

    The potential uses and the high cost of land-filling of used foundry sands have prompted research into their beneficial reuse. This paper presents the results of experimental research into concrete produced by replacing the natural aggregates with recycled aggregates coming from foundry industries. Little work has been done so far on the effect of used foundry sand on the durability of concrete especially water absorption. The main aim of this work was to determine capillary water absorption ...

  3. Biodegradable materials as foundry moulding sands binders

    K. Major-Gabryś

    2015-01-01

    The aim of this article is to show the possibility of using biodegradable materials as part of the composition of foundry moulding and core sand binders. Research shows that moulding sands with biodegradable materials selected as binders are not only less toxic but are also better suited to mechanical reclamation than moulding sands with phenol-furfuryl resin. The use of biodegradable materials as additives to typical synthetic resins can result in their decreased toxicity and improved abilit...

  4. Surplus foundry sand and its assessment of applicability in composting

    Maharjan, Devendra

    2016-01-01

    The purpose of this thesis was to carry out a research on reuse possibility of surplus foundry sand in composting and develop a general proposal for guideline only as appendix in this thesis for the Finnish foundries to assist them in setting quality control system criteria to control the quality of surplus foundry sand suitable for composting and preventing any harm or risk to environment, human and natural resources. The research was made on the typical foundry sand used such as alkaline ph...

  5. Biodegradable materials as foundry moulding sands binders

    K. Major - Gabryś

    2015-07-01

    Full Text Available The aim of this article is to show the possibility of using biodegradable materials as part of the composition of foundry moulding and core sand binders. Research shows that moulding sands with biodegradable materials selected as binders are not only less toxic but are also better suited to mechanical reclamation than moulding sands with phenol-furfuryl resin. The use of biodegradable materials as additives to typical synthetic resins can result in their decreased toxicity and improved ability to reclamation as well as in accelerated biodegradation of binding material leftovers of mechanical reclamation.

  6. Properties of Self-Compacting Concrete Incorporating Waste Foundry Sand

    Rafat SIDDIQUE; Ravinder Kaur SANDHU

    2013-01-01

    This paper demonstrates the possibilities of using waste foundry sand as partial replacement of sand in self-compacting concrete. Self-compacting concrete, as the name indicates, is a type of concrete that does not require external or internal compaction, because it becomes levelled and consolidated under its self-weight. Foundry sand is high quality silica sand used as a moulding material by ferrous and non-ferrous metal casting industries. It can be reused several times in foundries but, af...

  7. Waste foundry sand: Environmental implication and characterization

    Gabriela Penkaitis

    2012-12-01

    Full Text Available This paper presents the results of analyses using Scanning Electron Microscopy in field samples of waste foundry sand, as well as the results of granulometric, chemical and groundwater analyses. Field data allowed to characterize waste foundry sand and showed that there are elevated concentrations of metals in the groundwater (iron, manganese, boron and selenium, in addition to other potentially toxic elements (chromium, copper, cobalt, nickel, zinc, aluminum, iron, manganese, which are present in the waste and are considered not hazardous by current standards. Even if these elements are not considered hazardous, their concentrations above the permissible limit compromise the environmental quality of the site, posing risks to the local population, since they work in agriculture and use groundwater. Two different types of waste foundry sands were identified using granulometric analyses. Electron microscopy showed features related to morphological, chemical and mineralogical characteristics of grains that make up the waste. Quartz was the dominant mineral. Waste foundry sand is composed of two types of grains: a rounded grain with almost no incrustations formed during alloy production, and a second type of grain, which is not rounded, has incrustations, and always has several metals derived from alloys and associated with these incrustations. Chemical elements detected in groundwater with concentrations above the limits established by the regulatory bodies were found in wells located in the landfill area. Most of these elements show higher concentrations downstream, some of them with concentrations above the regulatory limit, and others show an increase in concentration upstream, indicating that the landfill may be impacting the local environment.

  8. Use Possibilities for River Sand in Foundry

    Rodica Rădulea

    2012-09-01

    Full Text Available In this paper the following characteristics are studied: the chemical and mineralogical composition, the granulation and content of leachate component of different types of sands, collected from various fords of running waters in comparison to those coming from known mines and used as such in foundries for the preparation of casting mixtures. The purpose of the study starts from the premises of finding reduction possibilities of costs in part casting, keeping in mind that known deposits from our country contain increasingly reduced quantities of casting sands.

  9. Properties of Self-Compacting Concrete Incorporating Waste Foundry Sand

    Rafat SIDDIQUE

    2013-11-01

    Full Text Available This paper demonstrates the possibilities of using waste foundry sand as partial replacement of sand in self-compacting concrete. Self-compacting concrete, as the name indicates, is a type of concrete that does not require external or internal compaction, because it becomes levelled and consolidated under its self-weight. Foundry sand is high quality silica sand used as a moulding material by ferrous and non-ferrous metal casting industries. It can be reused several times in foundries but, after a certain period, cannot be used further and becomes waste material, referred to as waste, used or spent foundry sand (WFS,UFS or SFS. This experimental investigation was performed to evaluate the strength and durability properties of SCC, in which natural sand was partial replaced with waste foundry sand (WFS. Natural sand was replaced with four percentage (0%, 10%, 15%, 20% of WFS by weight. Fresh properties of self-compacting concrete were studied. Compression test and splitting tensile strength test were carried out to evaluate the strength properties of concrete at the age of 7, 28, and 56 days. In case of durability properties, sulphate resistance was evaluated at the age of 7, 28 and 56 days and Rapid Chloride Permeability test was conducted at age of 28 days. Test results showed that there is increase in compressive strength, splitting tensile strength of self-compacting concrete by incorporating waste foundry sand (WFS as partial replacement by sand up to 15%. Resistance of concrete against sulphate attack and rapid chloride permeability were also improved for concrete mixes.

  10. Glass matrix composite material prepared with waste foundry sand

    ZHANG Zhao-shu; XIA Ju-pei; ZHU Xiao-qin; LIU Fan; HE Mao-yun

    2006-01-01

    The technology of glass matrix of the composite material manufactured through a sintering process and using waste foundry sand and waste glass as the main raw materials was studied. The effects of technological factors on the performance of this material were studied. The results showed that this composite material is formed with glass as matrix, core particulate as strengthening material, it has the performance of glass and ceramics, and could be used to substitute for stone.

  11. Extraction of toxic and valuable metals from foundry sands

    There were extracted valuable metals from foundry sands such as: gold, platinum, silver, cobalt, germanium, nickel and zinc among others, as well as highly toxic metals such as chromium, lead, vanadium and arsenic. The extraction efficiency was up to 100% in some cases. For this reason there were obtained two patents at the United States, patent number 5,356,601, in October 1994, given for the developed process and patent number 5,376,000, in December 1994, obtained for the equipment employed. Therefore, the preliminary parameters for the installation of a pilot plant have also been developed. (Author)

  12. Excess Foundry Sand Characterization and Experimental Investigation in Controlled Low-Strength Material and Hot-Mixing Asphalt

    Pauul J. Tikalsky

    2004-10-31

    This report provides technical data regarding the reuse of excess foundry sand. The report addresses three topics: (1) a statistically sound evaluation of the characterization of foundry sand, (2) a laboratory investigation to qualify excess foundry sand as a major component in controlled low-strength material (CLSM), and (3) the identification of the best methods for using foundry sand as a replacement for natural aggregates for construction purposes, specifically in asphalt paving materials. The survival analysis statistical technique was used to characterize foundry sand over a full spectrum of general chemical parameters, metallic elements, and organic compounds regarding bulk analysis and leachate characterization. Not limited to characterization and environmental impact, foundry sand was evaluated by factor analyses, which contributes to proper selection of factor and maximization of the reuse marketplace for foundry sand. Regarding the integration of foundry sand into CLSM, excavatable CLSM and structural CLSM containing different types of excess foundry sands were investigated through laboratory experiments. Foundry sand was approved to constitute a major component in CLSM. Regarding the integration of foundry sand into asphalt paving materials, the optimum asphalt content was determined for each mixture, as well as the bulk density, maximum density, asphalt absorption, and air voids at N{sub ini}, N{sub des}, and N{sub max}. It was found that foundry sands can be used as an aggregate in hot-mix asphalt production, but each sand should be evaluated individually. Foundry sands tend to lower the strength of mixtures and also may make them more susceptible to moisture damage. Finally, traditional anti-stripping additives may decrease the moisture sensitivity of a mixture containing foundry sand, but not to the level allowed by most highway agencies.

  13. Excess Foundry Sand Characterization and Experimental Investigation in Controlled Low-Strength Material and Hot-Mixing Asphalt

    Tikalsky, Paul J. [Pennsylvania State Univ., University Park, PA (United States); Bahia, Hussain U. [Univ. of Wisconsin, Madison, WI (United States); Deng, An [Pennsylvania State Univ., University Park, PA (United States); Snyder, Thomas [Univ. of Wisconsin, Madison, WI (United States)

    2004-10-15

    This report provides technical data regarding the reuse of excess foundry sand. The report addresses three topics: a statistically sound evaluation of the characterization of foundry sand, a laboratory investigation to qualify excess foundry sand as a major component in controlled low-strength material (CLSM), and the identification of the best methods for using foundry sand as a replacement for natural aggregates for construction purposes, specifically in asphalt paving materials. The survival analysis statistical technique was used to characterize foundry sand over a full spectrum of general chemical parameters, metallic elements, and organic compounds regarding bulk analysis and leachate characterization. Not limited to characterization and environmental impact, foundry sand was evaluated by factor analyses, which contributes to proper selection of factor and maximization of the reuse marketplace for foundry sand. Regarding the integration of foundry sand into CLSM, excavatable CLSM and structural CLSM containing different types of excess foundry sands were investigated through laboratory experiments. Foundry sand was approved to constitute a major component in CLSM. Regarding the integration of foundry sand into asphalt paving materials, the optimum asphalt content was determined for each mixture, as well as the bulk density, maximum density, asphalt absorption, and air voids at Nini, Ndes, and Nmax. It was found that foundry sands can be used as an aggregate in hot-mix asphalt production, but each sand should be evaluated individually. Foundry sands tend to lower the strength of mixtures and also may make them more susceptible to moisture damage. Finally, traditional anti-stripping additives may decrease the moisture sensitivity of a mixture containing foundry sand, but not to the level allowed by most highway agencies.

  14. Amelioration of physical strength in waste foundry green sands for reuse as a soil amendment

    As available landfill space and profit margins steadily decrease, it becomes more important for U.S. foundries to find ways of diverting 8-12 million tons of waste foundry sand (WFS) away from landfills each year. A major drawback to the reuse of some WFSs as a soil amendment is their high soil str...

  15. Problems of scientific and development research concerning the reclamation of used foundry sands

    R. Dańko

    2010-10-01

    Full Text Available In traditional technologies of casting moulds and core production on the basis of high-silica sands with binding agent addition, the reclamation consists mainly of a sand recovery and very seldom of a sand and bentonite recovery.Analysis of data from several countries indicates that from 600 to 1200 kg of fresh sand is used for 1 tonne of ferrous casting alloys. In Poland it is 1000 kg of sand for 1 tonne of castings [1]. Out of this amount approximately 20% of fresh sand is used for core production and the remaining amount for rebounding moulding sands. Analysis of data from 20 largest Polish foundries, performed in 2004 [2] indicates that approximately 50% of waste foundry sands is reclaimed while the rest is directed to dumping grounds. Taking into account all remaining foundries it can be estimated that approximately 250-350 000 tonnes of waste foundry sands are sent to dumping grounds annually.Important issue are costs of storage, which depend on the kind of wastes and on the ownership form of dump-sites (municipal dumpinggrounds, plant’s or own [belonging to the foundry] as well as on their relation to the costs of purchasing fresh sands. Average charges for storage of moulding sands wastes on storage yards in Europe are within the range: 12.5 to 61 Eu, which means from 85% to above 400% of purchasing costs of 1 tonne of fresh high-silica sand. The contractual price accepted for such sand in the BREF UE document [3] is 14.56 Eu. Problems of scientific and development research concerning the reclamation of used foundry sands can be systematised according to the research fields and the actual state of knowledge - based on the analysis of scientific papers.

  16. New bicomponent binders for foundry moulding sands composed of phenol-furfuryl resin and polycaprolactone

    K. Major – Gabryś; A. Grabarczyk; St. M. Dobosz; J. Jakubski

    2016-01-01

    The aim of this article is to test the properties of foundry moulding sands with a new bicomponent organic binder. The new binder is the composition of phenol-furfuryl resin, commonly used in foundry practice and biodegradable material – polycaprolactone. The paper presents the research of strength properties, thermal destruction and thermal deformation of moulding sands with a new bicomponent binder. It was proved that inserting polycaprolactone to phenol-furfuryl resin did not lower the ...

  17. New bicomponent binders for foundry moulding sands composed of phenol-furfuryl resin and polycaprolactone

    K. Major – Gabryś

    2016-07-01

    Full Text Available The aim of this article is to test the properties of foundry moulding sands with a new bicomponent organic binder. The new binder is the composition of phenol-furfuryl resin, commonly used in foundry practice and biodegradable material – polycaprolactone. The paper presents the research of strength properties, thermal destruction and thermal deformation of moulding sands with a new bicomponent binder. It was proved that inserting polycaprolactone to phenol-furfuryl resin did not lower the strength properties of tested moulding sands. The new additive did not affect the moulding sands thermal degradation but it changed their thermal deformation course.

  18. Technological behaviour and recycling potential of spent foundry sands in clay bricks.

    Alonso-Santurde, R; Andrés, A; Viguri, J R; Raimondo, M; Guarini, G; Zanelli, C; Dondi, M

    2011-03-01

    The feasibility of recycling spent foundry sand in clay bricks was assessed in laboratory, pilot line and industrial trials, using naturally occurring sand as a reference. Raw materials were analyzed by X-ray fluorescence, X-ray diffraction, particle size distribution, and leaching and combined to produce bodies containing up to 35% wt. sand. The extrusion, drying and firing behaviour (plasticity, drying sensitivity, mechanical strength, bulk density, water absorption, and shrinkage) were determined. The microstructure, phase composition, durability and leaching (EN 12457, granular materials, end-life step, European Waste Landfill Directive; NEN 7345, monolithic materials, use-life step, Dutch Building Material Decree) were evaluated for bricks manufactured at optimal firing temperature. These results demonstrate that spent foundry sand can be recycled in clay bricks. There are no relevant technological drawbacks, but the feasibility strongly depends on the properties of the raw materials. Spent foundry sand may be introduced into bricks up to 30% wt. Most of the hazardous elements from the spent foundry sand are inertized during firing and the concentrations of hazardous components in the leachates are below the standard threshold for inert waste category landfill excepting for chromium and lead; however, their environmental risk during their use-life step can be considered negligible. PMID:21129840

  19. Identification of Significant Impact of Silicon Foundry Sands Mining on LCIA

    Jozef Mitterpach

    2015-12-01

    Full Text Available This paper presents a case study based on a LCA (Life Cycle Assessment research program of the silicon foundry sand (SFS due to the large quantity of produced waste foundry sand (WFS. The foundry waste is a high priority sector within the growing European foundry industry. It is necessary to understand the full life cycle of the foundry waste in order to correctly identify magnitude and types of impacts it has on the environment. System boundary includes the processes: mining, modification, packing, storage and transport to foundry. Inventory analysis data were analyzed and finally converted to the functional unit, which has been defined as one ton of SFS. The resulting environmental impact of SFS production in endpoint is: consumption of natural resources 70.9%, ecosystem quality 18.2% and human health 10.9%. The following portions, with respective percentages, have the greatest overall effect on these results: diesel fuel consumption 32.4% and natural gas consumption 28.7%, electricity usage 17.2%, transport 12.2%, devastation caused by the SFS 5.35% and oil (engine, gear and hydraulic consumption 4.14%. The highest contributor to the diesel fuel consumption is the SFS exploitation. The overall effect of desiccation was 35.8% and was caused by high consumption of resources and electricity.

  20. p-Toluenesulfonate in Landfill Leachates : Leachability from Foundry Sands and Aerobic Biodegradation

    Riediker, Sonja; Ruckstuhl, Sabine; Suter, Marc J.-F.; Cook, Alasdair M.; Giger, Walter

    2000-01-01

    p-Toluenesulfonate (pTS) was found at concentrations between 9.6 and 48.8 mg/L in leachates from two Swiss landfill sections where foundry wastes are stored. pTS represented ≤33% of the nonpurgable organic carbon (NPOC) in the leachates. A standard test showed that pTS is easily leached from foundry sands that contained 1% (w/w) of a technical hardener consisting of tolu enesulfonates. Hence, the hardener is a likely source of pTS in the landfill leachates. Furthermore, analyses using liquid ...

  1. A new low-cost method of reclaiming mixed foundry waste sand based on wet-thermal composite reclamation

    Fan Zitian; Liu Fuchu; Long Wei; Li Guona

    2014-01-01

    A lot of mixed clay-resin waste sand from large-scale iron foundries is discharged every day; so mixed waste sand reclamation in low cost and high quality has a great realistic significance. In the study to investigate the possibility of reusing two types of waste foundry sands, resin bonded sand and clay bonded sand which came from a Chinese casting factory, a new low-cost reclamation method of the mixed foundry waste sand based on the wet-thermal composite reclamation was proposed. The waste resin bonded sand was first reclaimed by a thermal method and the waste clay bonded sand was reclaimed by a wet method. Then, hot thermal reclaimed sand and the dehydrated wet reclaimed sand were mixed in certain proportions so that the hot thermal reclaimed sand dried the wet reclaimed sand leaving some water. The thermal reclamation efficiency of the waste resin bonded sand was researched at different heat levels. The optimized wet reclamation process of the waste clay bonded sand was achieved by investigating the effects of wet reclamation times, sand-water ratio and pH value on the reclaimed sand characteristics. The composite reclamation cost also was calculated. The research results showed that the properties of the mixed reclaimed sand can satisfy the application requirements of foundries; in which the temperature of the thermal reclamation waste resin bonded sand needs to be about 800 ºC, the number of cycles of wet reclamation waste clay bonded sand should reach four to five, the optimal sand-water ratio of wet reclamation is around 1:1.5, and the pH value should be adjusted by adding acid. The mass ratio of hot thermal reclaimed sand to dehydrated wet reclaimed sand is about 1:2.5, and the composite reclaimed sand cost is around 100 yuan RMB per ton.

  2. EVALUATION OF THE BENTONITE CONTENT IN SPENT FOUNDRY SANDS AS A FUNCTION OF HYDRAULIC CONDUCTIVITY COEFFICIENT

    Schirlene Chegatti

    2013-06-01

    Full Text Available This study evaluates the relationship of the bentonite content and hydraulic conductivity coefficient (k of waste foundry sands in tests of hydraulic conductivity in a flexible wall permeameter. The test samples had concentrations of activated sodium bentonite and natural sodium bentonite between 4% and 15%. It was also analyzed chemically the liquid leachate (aluminum, barium, chromium, cadmium, lead, phenols, iron, fluoride, and manganese, following de standard tests of Standard Methods 3111 B e D for the determination of this components in liquid samples. The experiments were supplemented with cation exchange capacity analysis. The results indicate that the values of are is related to the content of bentonite in waste foundry sand and the percolation from this waste disposal.

  3. Six Sigma in Manufacturing of Ingot Moulds in Foundry and Pattern Shop by Improving Sand Quality

    Abhishek Pandey

    2016-04-01

    Full Text Available The casting industries suffer from low quality production and productivity due to different aspects of process practices, where various process parameters are involved. A study performed in foundry and pattern shop of a steel industry explains various challenges that cause defects in casting. This work controls the sand quality which improves the casting and reduces the defects. Six sigma is control philosophy for reducing the defect vice versa improves the quality. This work also attempt the improvement in sand quality for Ingot mould in Foundry and pattern shop of steel industry where such innovative task has not been performed for achieving the Six Sigma by using the optimization techniques like ANOVA and Taguchi for controlling process parameters by available soft tool platform MINITAB in research society. Some other study methods also been performed for refine the results of research like Process Flow Diagram, Why Why Analysis, Cause And Effect Diagram, Pareto Pie Chart, Analyze Phase, Improve and Control Phase.

  4. Six Sigma in Manufacturing of Ingot Moulds in Foundry and Pattern Shop by Improving Sand Quality

    Abhishek Pandey; Dr. K. K. Jain

    2016-01-01

    The casting industries suffer from low quality production and productivity due to different aspects of process practices, where various process parameters are involved. A study performed in foundry and pattern shop of a steel industry explains various challenges that cause defects in casting. This work controls the sand quality which improves the casting and reduces the defects. Six sigma is control philosophy for reducing the defect vice versa improves the quality. This work also...

  5. Applications of the systems theory to the designing of the sand preparation sub-system in foundry plants

    R. Wrona

    2009-07-01

    Full Text Available This study provides the basic principles for designing the functional structure of manufacturing systems and their components. The analysis of functional values is applied to create the technological and manufacturing model underlying the design of the foundry equipment with machine units and materials handling systems. Quoted examples illustrate the approved procedure to be applied to control the sand preparation process in a foundry.

  6. Experimental study of optimal self compacting concrete with spent foundry sand as partial replacement for M-sand using Taguchi approach

    Nirmala, D. B.; Raviraj, S.

    2016-06-01

    This paper presents the application of Taguchi approach to obtain optimal mix proportion for Self Compacting Concrete (SCC) containing spent foundry sand and M-sand. Spent foundry sand is used as a partial replacement for M-sand. The SCC mix has seven control factors namely, Coarse aggregate, M-sand with Spent Foundry sand, Cement, Fly ash, Water, Super plasticizer and Viscosity modifying agent. Modified Nan Su method is used to proportion the initial SCC mix. L18 (21×37) Orthogonal Arrays (OA) with the seven control factors having 3 levels is used in Taguchi approach which resulted in 18 SCC mix proportions. All mixtures are extensively tested both in fresh and hardened states to verify whether they meet the practical and technical requirements of SCC. The quality characteristics considering "Nominal the better" situation is applied to the test results to arrive at the optimal SCC mix proportion. Test results indicate that the optimal mix satisfies the requirements of fresh and hardened properties of SCC. The study reveals the feasibility of using spent foundry sand as a partial replacement of M-sand in SCC and also that Taguchi method is a reliable tool to arrive at optimal mix proportion of SCC.

  7. Analysis of total metals in waste molding and core sands from ferrous and non-ferrous foundries.

    Miguel, Roberto E; Ippolito, James A; Leytem, April B; Porta, Atilio A; Banda Noriega, Roxana B; Dungan, Robert S

    2012-11-15

    Waste molding and core sands from the foundry industry are successfully being used around the world in geotechnical and soil-related applications. Although waste foundry sands (WFSs) are generally not hazardous in nature, relevant data is currently not available in Argentina. This study aimed to quantify metals in waste molding and core sands from foundries using a variety of metal-binder combinations. Metal concentrations in WFSs were compared to those in virgin silica sands (VSSs), surface soils and soil guidance levels. A total analysis for Ag, Al, Ba, Be, Cd, Co, Cr, Cu, Fe, Mg, Mn, Mo, Ni, Pb, Sb, Te, Tl, V, and Zn was conducted on 96 WFSs and 14 VSSs collected from 17 small and medium-sized foundries. The majority of WFSs analyzed, regardless of metal cast and binder type, contained metal concentrations similar to those found in VSSs and native soils. In several cases where alkyd urethane binder was used, Co and Pb concentrations were elevated in the waste sands. Elevated Cr, Mo, Ni, and Tl concentrations associated with VSSs should not be an issue since these metals are bound within the silica sand matrix. Because of the naturally low metal concentrations found in most WFSs examined in this study, they should not be considered hazardous waste, thus making them available for encapsulated and unencapsulated beneficial use applications. PMID:22738693

  8. New sol–gel refractory coatings on chemically-bonded sand cores for foundry applications to improve casting surface quality

    Nwaogu, Ugochukwu Chibuzoh; Poulsen, T.; Stage, R.K.;

    2011-01-01

    Foundry refractory coatings protect bonded sand cores and moulds from producing defective castings during the casting process by providing a barrier between the core and the liquid metal. In this study, new sol–gel refractory coating on phenolic urethane cold box (PUCB) core was examined. The...... were produced with sol-gel coated and uncoated cores and the results were related to the coating properties. The casting results were also compared with castings made with cores coated with commercial alcohol-based and water-based foundry coatings. The analyses show that castings produced with sol–gel...... coated cores have better surface quality than those from uncoated cores and comparable surface quality with the commercial coatings. Therefore, the new sol–gel coating has a potential application in the foundry industry for improving the surface finish of castings thereby reducing the cost of fettling in...

  9. Reuse of waste foundry sand through interaction with sodium silicate binder; Reutilizacao da areia descartada da fundicao, a partir da sua interacao com agente ligante silicato de sodio

    Souza, J.C.; Chinelatto, A.S.A.; Chinelatto, A.L., E-mail: josi3souza@gmail.com [Universidade Estadual de Ponta Grossa (UEPG), PR (Brazil); Oliveira, I.L. [Universidade Tecnologica Federal do Parana (UTFPR), Ponta Grossa, PR (Brazil)

    2012-07-01

    Green sand molds are used in metal casting process. However, after heating, activated bentonite present in green sand lose the binding properties, and part of the foundry sand has to be discarded from the process. The ABNT NBR 15.984/2011 establishes the management of waste foundry sand (WFS) avoiding disposal in landfills. The objective of this work was to investigate the possibility of reusing the WFS from the study of their interaction with sodium silicate binder. Studies with silica sand and new green sand was performed to compare the results obtained with the WFS. The characterizations of the samples were performed by measures the compressive strength, X-ray diffraction, optical microscopy and scanning electron microscopy. The results showed that there is interaction of the sodium silicate with the WFS as well as with the silica sand and green sand. (author)

  10. Industrial-hygiene report of radon daughters in foundries using zirconium sand as a molding agent, July 31, September 30-October 2, 1980

    A survey of exposures to radon daughters in foundries using zirconium sand as a molding agent was conducted. The survey was prompted by a report that significant concentrations of uranium- and thorium-decay isotopes were found in zirconium sand. Area air and bulk samples were analyzed for radon-daughter activity in selected operations of five foundries that used zirconium sand as part of the molding aggregate or as a molding agent. One foundry was located in Ohio, the other four were in California. Maximum radon-daughter activity in the area samples ranged from not detectable to 0.023 working level (WL). The OSHA standards for radon-daughter activity is 0.33 WL. No results were available for the bulk samples due to difficulties with the analytical procedures. The author concludes that the measured levels of radon daughter activity in the foundries are extremely low. The potential for a radiological health hazard due to exposure from radon daughters in zirconium sand at this time is very low. Laboratory studies of zirconium sand and a gamma-radiation survey of foundries that use zirconium sand are recommended

  11. Review on Analysis of Foundry Defects for Quality Improvement of Sand Casting

    Sunil Chaudhari

    2014-03-01

    Full Text Available In the present global and competitive environment foundry industries needs to perform efficiently with minimum number of rejections. Also they have to develop casting components in very short lead time. Casting process is still state of art with experienced people, but these experience needs to be transformed in engineering knowledge for the better growth of the foundry industries. Some foundries are working with trial and error method and get their work done. Factually, most of the foundries have very less control on rejections, as they are always on the toes of production urgency; hence they ignore the rejections and salvage the castings. Majority foundries are failed to maintain a satisfactory quality control level. Defect free castings with minimum production cost have become the need of the foundries. This study is aimed to review the research work made by several researchers and an attempt to get technical solution for minimizing various casting defects and to improve the entire process of casting manufacturing.

  12. Measurement of elastic modulus and evaluation of viscoelasticity of foundry green sand

    2004-01-01

    Elastic modulus is an important physical parameter of molding sand; it is closely connected with molding sand's properties. Based on theories of rheology and molding sand microdeformation, elastic modulus of molding sand was measured and investigated using the intelligent molding sand multi-property tester developed by ourselves. The measuring principle was introduced. Effects of bentonite percentage and compactibility of the molding sand were experimentally studied. Furthermore, the essential viscoelastic nature of green sand was analyzed. It is considered that viscoelastic deformation of molding sand consists mainly of that of Kelvin Body of clay membrane, and elastic modulus of molding sand depends mainly on that of Kelvin Body which is the elastic component of clay membrane between sands. Elastic modulus can be adopted as one of the property parameters, and can be employed to evaluate the viscoelastic properties of molding sand.

  13. The reclamation of used moulding and core sands as a part of research programme of the Foundry Research Institute in Cracow

    I. Izdebska-Szanda

    2010-04-01

    Full Text Available The article presents a historical outline of studies carried out by the Foundry Research Institute in Cracow on technical and technological solutions regarding the development of a reclamation process of the used moulding and core sands with attention focused on the past twenty years. Various aspects that control studies of the sand reclamation, from the thermal process, through pneumatic reclamation, and with preferences focused on the application of a mechanical treatment of the used sand, were discussed. Particular emphasis was put on the vibration method.Examples of design solutions developed by the Foundry Research Institute in Cracow were described. They were implemented inindustrial practice both at home and abroad. Their versatility and effectiveness as satisfying BAT criteria was stressed.

  14. Effects of Moisture Content on the Foundry Properties of Yola Natural Sand

    Paul Aondona IHOM

    2012-08-01

    Full Text Available The effect of moisture content of Yola natural sand has been studied. The moisture content was varied from 1 to 9%. The effect of the moisture content on the green compression strength, green permeability and bulk density was investigated. Particle size distribution of the natural sand, the grain fineness number, average grain size, grain shape and the clay content of the natural sand were also studied. 5% moisture gave the optimum green compression strength of 118.6KN/m2. The dry compression strength increased with moisture content, an optimum value of 4000KN/m2 was obtained at 9% moisture. The Yola natural sand had a grain fineness number of 88.05AFS, average grain size of 335.78 microns and a clay content of 26%. A sand mixture containing 5% moisture was prepared and used to produce a test casting with aluminium scraps, the test casting was sound.

  15. Harmless treatment of used foundry sands and dewatered municipal sludge by microwave

    H. F. Wang

    2015-07-01

    Full Text Available A new method to treat four solid wastes of sodium silicate used sands, dewatered municipal sludge, clay sands sludge and waste polyethylene, was discussed. About wt/ 50 % sodium silicate used sands and wt/ 50 % dewatered sludge were mixed, and then cured by microwave with a certain thickness film of clay sands sludge and waste plastic of polyethylene in the surface. The results showed that the compression strength of granulation sample with the size of Ф 50 × 50 mm was over 0,45 MPa. The waste plastic was the key factor for the durability, and curing temperature must be over melting temperature, so the thicker film could be coated in the surface of used sands and sludge.

  16. Headspace solid-phase microextraction (HS-SPME) for the determination of benzene, toluene, ethylbenzene, and xylenes (BTEX) in foundry molding sand

    Dungan, R.S. [USDA ARS, Beltsville, MD (United States). Environmental Management & Byproducts Utilization Laboratory

    2005-07-01

    The use of headspace solid-phase microextraction (HS-SPME) to determine benzene, toluene, ethylbenzene, and xylenes (BTEX) in foundry molding sand, specifically a 'green sand' (clay-bonded sand) was investigated. The BTEX extraction was conducted using a 75 {mu} M carboxen-polydimethylsiloxane (CAR-PDMS) fiber, which was suspended above 10 g of sample. The SPME fiber was desorbed in a gas chromatograph injector port (280{sup o}C for 1 min) and the analytes were characterized by mass spectrometry. The effects of extraction time and temperature, water content, and clay and bituminous coal percentage on HS-SPME of BTEX were investigated. Because green sands contain bentonite clay and carbonaceous material such as crushed bituminous coal, a matrix effect was observed. The detection limits for BTEX were determined to be {lt}= 0.18 ng g{sup -1} of green sand.

  17. Design and production of a novel sand materials strength testing machine for foundry applications

    Nwaogu, Ugochukwu Chibuzoh; Hansen, K. S.; Tiedje, Niels Skat

    2012-01-01

    testing machine was designed and built for both green sand and chemically-bonded sand materials. This machine measures and presents the loading response as a force-displacement profile from which the mechanical properties of the moulding materials can be deduced. The system was interfaced to a computer...... with a commercial PC based-control and data acquisition software. The testing conditions and operations are specified in the user interface and the data acquisition is made according to specifications. The force and displacements were calibrated to ensure consistency and reliability of the measurement...

  18. Ecotoxicological evaluation of foundry sands and cosmetic sludges using new earthworm biomarkers.

    Curieses, Silvana Patricia; Sáenz, María Elena; Larramendy, Marcelo; Di Marzio, Walter

    2016-07-01

    The management and final disposal of industrial wastes are a matter of considerable human concern. The present study evaluates the cyto/genotoxic effects and changes of the coelomic cell formulas exerted by aqueous leachates and solid waste (SW) of two industrial residues using coelomocytes extruded from Eisenia fetida. The assayed wastes corresponded to industrial foundry and cosmetic activities. After 14 days of exposure, we obtained a group of endpoints that reflect the toxicity/genotoxicity, coelomocyte formula and indexes; and the mortality classical value (LC50-14d). Among the variables measured, total coelomocytes formula (eleocytes + amebocytes + granulocytes) appears as a single and easy parameter to assess the toxicity of eluates at short exposure times. We applied a set of assays using earthworms as test organism that would allow evaluating SW as well as its aqueous leachates. It is easy to run trials combining exposures of 1 h to 14 days, which can be integrated into the implementation of the traditional test for evaluating acute toxicity. PMID:27030125

  19. CONTROLLING ODOROUS EMISSIONS FROM IRON FOUNDRIES

    The report discusses the control of odorous emissions from iron foundries. he main process sources of odors in iron foundries are mold and core making, casting, and sand shakeout. he odors are usually caused by chemicals, which may be present as binders and other additives to the...

  20. FOUNDRY WASTE MANAGEMENT

    Borut Kosec

    2008-06-01

    Full Text Available Waste management in foundries is gaining a higher ecological and economical importance. Waste is becoming an increasingly traded product, where excellent profits can be made. Due to the cost reduction and successful business operation in companies, waste has to be regenerated and used again as a material to the maximum possible extent. Such research is long lasting and expensive and is a great challenge for companies. In the frame of our research, a total waste management case study for the Slovenian foundry Feniks was carried out. From the sustainable development point of view, waste management is most suitable, since it ensures the material utilization of waste, reduces the consumption of natural renewable or non-renewable resources and makes efficient production capacity utilization possible. Properly treated ecologically safe waste with a suitable physical characteristic, long-term existence, is a substitute for natural materials. Sand, dust, slag and other mineral waste from foundries are increasingly being used as materials in other industries. The foundry Feniks was awarded with certification of the environmental management system according to the standard SIST EN ISO 14001 and confirmed its environmental credentials.

  1. Foundry Coating Technology: A Review

    Nwaogu, Ugochukwu Chibuzoh; Tiedje, Niels Skat

    2011-01-01

    of action is important. In this review, a detailed description of these topics and examples are provided where necessary. A potential area of research in foundry coating development, using sol-gel process is suggested. The application of sol-gel technology in the development of foundry coatings is a......The importance of foundry coating in improving the surface quality of castings cannot be over emphasized. The appli-cation of mould and core washes creates a high thermal integrity barrier between the metal and the mould resulting in the reduction of the thermal shock experienced by the sand system....... These thermal shock leads to series of surface de-fects such as veining/finning, metal penetration, burn-on/in, scab, rat tail, erosion etc. The use of coatings reduces the tendency of occurrence of these defects. However, the understanding of the coating, its components, characteristics and mechanism...

  2. International Foundry Forum 2006

    2006-01-01

    @@ The International Foundry Forum is a "Summit"of the Foundry World. It is the convention of the CEO world wide, of important casting users, ferrous and non-ferrous foundries as well as foundry equipment and consumable suppliers. Their overall goal is to increase the market opportunities for metal castings in competition with other processes and products in a global business environment.

  3. Dust exposure in Finnish foundries.

    Siltanen, E; Koponen, M; Kokko, A; Engström, B; Reponen, J

    1976-01-01

    Dust measurements were made in 51 iron, 9 steel, and 8 nonferrous foundries, at which 4,316 foundrymen were working. The sampling lasted at least two entire shifts or work days continuously during various operations in each foundry. The dust samples were collected at fixed sites or in the breathing zones of the workers. The mass concentration was determined by weighing and the respirable dust fraction was separated by liquid sedimentation. The free silica content was determined by X-ray diffraction. In the study a total of 3,188 samples were collected in the foundries and 6,505 determinations were made in the laboratory. The results indicated a definite difference in the dust exposure during various operations. The highest dust exposures were found during furnace, cupola, and pouring ladle repair. During cleaning work, sand mixing, and shake-out operations excessive silica dust concentrations were also measured. The lowest dust concentrations were measured during melting and pouring operations. Moderate dust concentrations were measured during coremaking and molding operations. The results obtained during the same operations of iron and steel foundries were similar. The distribution of the workers into various exposure categories, the content of respirable dust and quartz, the correlation between respirable dust and total dust, and the correlation between respirable silica and total dust concentrations are discussed. Observations concerning dust suppression and control methods are briefly considered. PMID:184524

  4. Modified polysaccharides as alternative binders for foundry industry

    K. Kaczmarska

    2016-10-01

    Full Text Available Polysaccharides constitute a wide group of important polymers with many commercial applications, for example food packaging, fibres, coatings, adhesives etc. This review is devoted to the presentation of polysaccharide application in foundry industry. In this paper the selected properties of foundry moulding sand and core sand containing modified polysaccharides as binders are presented according to foreign literature data. Also, author’s own research about effect of using moulding sand binder consisting of modified polysaccharide (modified starch or its composition with non-toxic synthetic polymers are discussed. Based on technologies taken under consideration in this paper, it could be concluded that polysaccharides are suitable as an alternative for use as binder in foundry moulding applications.

  5. Tekstil Atıksularının Gideriminde Atık Döküm Kumlarının Kullanımı / Using of Waste Foundry Sands in Removal of Textile Wastewater

    ELİF HATİCE GÜRKAN

    2012-12-01

    öküm kumlarının, tekstil endüstrisi atık sularında renk gideriminde adsorbent olarak kullanılması amaçlanmaktadır. Using of Waste Foundry Sands in Removal of Textile Wastewater Nowadays, the accelerating need of water due to usage of water in industralized countries and global warming is causing all water sources to be exhausted. The effects the industrial wastewater made to the nature are important level, changer of natural balance, and sometimes non returned position. By reusing the treated the wastewater, not only the consumption of natural water sources has been prevented, but also the amount of discharged treated wastewater and its effects to the environment has been decreased. The wastewater resulted from industries shows big differences according to the wastewater in houses in the conditions of resource, amount, and character. So output water of the industry establishment has to be purified to prevent not to dirty natural water places. Textile industry is one of the biggest industries of Turkey and it consumes Access amount of water. As there are several methods and technologies used in this sector due to the different raw materials and various chemicals, the wastewaters obtained vary related to the products produced. The most prominent feature of textile industry wastewater is contained high amounts of organic and inorganic chemicals, and high total organic carbon (TOC, chemical oxygen demand (COD and intense color. The discharge of dyes into the receiving waters constitutes only a small portion of water pollution. However the presence of very low concentrations of dyes in receiving waters is aesthetically undesirable. Therefore, treatment processes removing dyes from textile effluents have become important in order to conserve receiving waters. In this study is to investigate using the adsorpsion method of removal with waste foundry sands, which are used expecially dye nd textile industries and are an important polluting agent in the waste water dumped into

  6. Pneumatic reclamation devices applied in the conditions of Ostrowiec Foundry

    D. Homa

    2010-04-01

    Full Text Available The scope of publication includes presentation of used sand reclamation system with the use of energy of compressed stream of air, whichshift reclaimed sand in pneumatic system. The solution, by incorporating into pneumatic installation an element which act as special disordered element causing controlled flow of two-phase flow to clean the surface layer of regenerated grains in a dry environment.The described reclamation equipment was installed and operated in the foundry "Ostrowiec".

  7. Lung cancer in ferrous foundry workers: a review.

    Palmer, W G; Scott, W D

    1981-05-01

    Epidemiologic studies indicate that an increased incidence of lung cancer may be associated with specific work areas in ferrous foundries. With the exception of crane operators, who were found to have an elevated lung cancer rate in one foundry, the excess lung cancer incidence is generally confined to molders, casters, and cleaning room operators whose lung cancer risk is two- to threefold higher than that of standard populations. These studies reflect conditions that existed in the foundries several decades ago. The lung cancer risk today may differ as a result of the introduction of new foundry practices and the use of new molding materials. Benzo(a)pyrene and certain other polycyclic aromatic hydrocarbons have been found in many locations in the foundries. It is not known if tumor promoters, co-carcinogens, or other classes of chemical carcinogens are present. The contribution of tobacco smoke to the lung cancer risk of ferrous foundry workers is also unknown. Current studies are examining the composition and long-term health effects of emissions from molds composed of modern synthetic chemical molding materials as well as those from the more traditional green sand molds. PMID:7013460

  8. Foundry energy conservation workbook

    None

    1990-10-01

    This report discusses methods for promoting energy conservation in foundries. Use of electric power, natural gas, and coke are evaluated. Waste heat recovery systems are considered. Energy consumption in the specific processes of electric melting, natural gas melting, heat treatments, ladle melting, and coke fuel melting is described. An example energy analysis is included. (GHH)

  9. Foundry energy conservation workbook

    1990-12-31

    This report discusses methods for promoting energy conservation in foundries. Use of electric power, natural gas, and coke are evaluated. Waste heat recovery systems are considered. Energy consumption in the specific processes of electric melting, natural gas melting, heat treatments, ladle melting, and coke fuel melting is described. An example energy analysis is included. (GHH)

  10. JPL Innovation Foundry

    Sherwood, Brent; McCleese, Daniel

    2013-08-01

    Space science missions are increasingly challenged today: in ambition, by increasingly sophisticated hypotheses tested; in development, by the increasing complexity of advanced technologies; in budgeting, by the decline of flagship-class mission opportunities; in management, by expectations for breakthrough science despite a risk-averse programmatic climate; and in planning, by increasing competition for scarce resources. How are the space-science missions of tomorrow being formulated? The paper describes the JPL Innovation Foundry, created in 2011, to respond to this evolving context. The Foundry integrates methods, tools, and experts that span the mission concept lifecycle. Grounded in JPL's heritage of missions, flight instruments, mission proposals, and concept innovation, the Foundry seeks to provide continuity of support and cost-effective, on-call access to the right domain experts at the right time, as science definition teams and Principal Investigators mature mission ideas from "cocktail napkin" to PDR. The Foundry blends JPL capabilities in proposal development and concurrent engineering, including Team X, with new approaches for open-ended concept exploration in earlier, cost-constrained phases, and with ongoing research and technology projects. It applies complexity and cost models, project-formulation lessons learned, and strategy analyses appropriate to each level of concept maturity. The Foundry is organizationally integrated with JPL formulation program offices; staffed by JPL's line organizations for engineering, science, and costing; and overseen by senior Laboratory leaders to assure experienced coordination and review. Incubation of each concept is tailored depending on its maturity and proposal history, and its highest-leverage modeling and analysis needs.

  11. JPL Innovation Foundry

    Sherwood, Brent; McCleese, Daniel

    2012-01-01

    Space science missions are increasingly challenged today: in ambition, by increasingly sophisticated hypotheses tested; in development, by the increasing complexity of advanced technologies; in budgeting, by the decline of flagship-class mission opportunities; in management, by expectations for breakthrough science despite a risk-averse programmatic climate; and in planning, by increasing competition for scarce resources. How are the space-science missions of tomorrow being formulated? The paper describes the JPL Innovation Foundry, created in 2011, to respond to this evolving context. The Foundry integrates methods, tools, and experts that span the mission concept lifecycle. Grounded in JPL's heritage of missions, flight instruments, mission proposals, and concept innovation, the Foundry seeks to provide continuity of support and cost-effective, on-call access to the right domain experts at the right time, as science definition teams and Principal Investigators mature mission ideas from "cocktail napkin" to PDR. The Foundry blends JPL capabilities in proposal development and concurrent engineering, including Team X, with new approaches for open-ended concept exploration in earlier, cost-constrained phases, and with ongoing research and technology projects. It applies complexity and cost models, projectformulation lessons learned, and strategy analyses appropriate to each level of concept maturity. The Foundry is organizationally integrated with JPL formulation program offices; staffed by JPL's line organizations for engineering, science, and costing; and overseen by senior Laboratory leaders to assure experienced coordination and review. Incubation of each concept is tailored depending on its maturity and proposal history, and its highest leverage modeling and analysis needs.

  12. Characterization and extraction of gold contained in foundry industrial wastes

    Gold was characterized and leached in foundry sands. These wastes are product among others of the automotive industry where they are used as molds material which are contaminated by diverse metals during the foundry. To fulfil the leaching process four coupled thermostat columns were used. To characterize the solid it was used the X-ray diffraction technique. For the qualitative analysis it was used the Activation analysis technique. Finally, for the study of liquors was used the Plasma diffraction spectroscopy (Icp-As) technique. The obtained results show that the process which was used the thermostat columns was more efficient, than the methods traditionally recommended. (Author)

  13. European MEMS foundries

    Salomon, Patric R.

    2003-01-01

    According to the latest release of the NEXUS market study, the market for MEMS or Microsystems Technology (MST) is predicted to grow to $68B by the year 2005, with systems containing these components generating even higher revenues and growth. The latest advances in MST/MEMS technology have enabled the design of a new generation of microsystems that are smaller, cheaper, more reliable, and consume less power. These integrated systems bring together numerous analog/mixed signal microelectronics blocks and MEMS functions on a single chip or on two or more chips assembled within an integrated package. In spite of all these advances in technology and manufacturing, a system manufacturer either faces a substantial up-front R&D investment to create his own infrastructure and expertise, or he can use design and foundry services to get the initial product into the marketplace fast and with an affordable investment. Once he has a viable product, he can still think about his own manufacturing efforts and investments to obtain an optimized high volume manufacturing for the specific product. One of the barriers to successful exploitation of MEMS/MST technology has been the lack of access to industrial foundries capable of producing certified microsystems devices in commercial quantities, including packaging and test. This paper discusses Multi-project wafer (MPW) runs, requirements for foundries and gives some examples of foundry business models. Furthermore, this paper will give an overview on MST/MEMS services that are available in Europe, including pure commercial activities, European project activities (e.g. Europractice), and some academic services.

  14. Specificity of SPC Procedures Application in Foundry in Aspect of Data Acquisition and Data Exploration

    Z. Ignaszak

    2012-12-01

    Full Text Available The paper presents an analysis of SPC (Statistical Process Control procedures usability in foundry engineering. The authors pay particular attention to the processes complexity and necessity of correct preparation of data acquisition procedures. Integration of SPC systems with existing IT solutions in area of aiding and assistance during the manufacturing process is important. For each particular foundry, methodology of selective SPC application needs to prepare for supervision and control of stability of manufacturing conditions, regarding specificity of data in particular “branches” of foundry production (Sands, Pouring, Metallurgy, Quality.

  15. ELABORATION OF MANAGEMENT PLAN OF SOLID WASTE FROM SMALL CAST IRON FOUNDRIES

    Carlos Alberto Mendes Moraes; Amanda Gonçalves Kieling; Daiane Calheiro; Daniel Canello Pires; Cynthia Fleming Batalha da Silveira; Ana Cristina de Almeida Garcia; Feliciane Andrade Brehm

    2013-01-01

    The foundry industry contributes to society meeting the demand of metal scrap recycling, but, at the same time, it brings a high risk of environmental impact for its many potentially pollutant wastes. Among these, there are slag and used foundry sand (cold cure molding). Through a survey about the production process of a small cast iron company, the collected data was compiled to determine the organizational setting in terms of generation and segregation of waste. From a complete ...

  16. Innovative developments in sand reclamation technologies

    R. Dañko

    2011-04-01

    Full Text Available Proper sand management and efficient sand reclamation system are two main factors influencing economical and ecological side of modern foundry plant. It is well known fact that the production of 1 metric ton of casting from ferrous alloys generates circa 1 metric ton of waste [1], which due to containing certain amounts of harmful and dangerous compounds should undergo a reclamation – at least of the main component, which means a silica sand grains. The paper present problems of scientific and development research concerning the innovative reclamation technologies of used foundry sands such as: mechanical-cryogenic reclamation and innovative thermal reclamation.

  17. Influence green sand system by core sand additions

    N. Špirutová

    2012-01-01

    Full Text Available Today, about two thirds of iron alloys casting (especially for graphitizing alloys of iron are produced into green sand systems with usually organically bonded cores. Separation of core sands from the green sand mixture is very difficult, after pouring. The core sand concentration increase due to circulation of green sand mixture in a closed circulation system. Furthermore in some foundries, core sands have been adding to green sand systems as a replacement for new sands. The goal of this contribution is: “How the green sand systems are influenced by core sands?”This effect is considered by determination of selected technological properties and degree of green sand system re-bonding. From the studies, which have been published yet, there is not consistent opinion on influence of core sand dilution on green sand system properties. In order to simulation of the effect of core sands on the technological properties of green sands, there were applied the most common used technologies of cores production, which are based on bonding with phenolic resin. Core sand concentration added to green sand system, was up to 50 %. Influence of core sand dilution on basic properties of green sand systems was determined by evaluation of basic industrial properties: moisture, green compression strength and splitting strength, wet tensile strength, mixture stability against staling and physical-chemistry properties (pH, conductivity, and loss of ignition. Ratio of active betonite by Methylene blue test was also determined.

  18. Determination of thermal conductivity in foundry mould mixtures

    G. Solenički

    2010-01-01

    Full Text Available For a thorough understanding of the behaviour of foundry mould mixtures, a good knowledge of thermal properties of mould materials is needed. Laboratory determination of thermal conductivity of mould mixtures enables a better control over scabbing defects which are a major problem in green sand mould mixtures. A special instrument has been designed for that purpose and it is described in this work.

  19. UK silica sand resources for fracking

    Mitchell, Clive

    2013-01-01

    UK silica sand resources for fracking Clive Mitchell, Industrial Minerals Specialist, British Geological Survey, Keyworth, Nottingham, NG12 5GG Email: Silica sand is high purity quartz sand that is mainly used for glass production, as foundry sand, in horticulture, leisure and other industrial uses. One specialist use is as a ‘proppant’ to enhance oil and gas recovery. This presentation will focus on this application, particularly for shale gas recovery where it is mo...

  20. 3D-TECLMOLOGIES IN FORMING AND FOUNDRY

    V. S. Doroshenko

    2015-01-01

    Full Text Available This review describes metal castings produced using 3D technology. Methods for 3D processing of materials related to the additive method of production, characterized by resource conservation. Frame-cellular casting can inherit the structure of nature with the best combination of materials, durability and attractive appearance. 3D technologies expand the existing range of metal products. Among the new foundry processes at the Institute PTIMA of NAS of Ukraine patented 3D technology of molding sand products through the deformation of granular materials, as well as getting sand shell molds for one-time pattern.

  1. Combinatorial optimization in foundry practice

    Antamoshkin, A. N.; Masich, I. S.

    2016-04-01

    The multicriteria mathematical model of foundry production capacity planning is suggested in the paper. The model is produced in terms of pseudo-Boolean optimization theory. Different search optimization methods were used to solve the obtained problem.

  2. Molecular Foundry, Berkeley, California (Revised)

    Carlisle, N.

    2008-03-01

    This case study provides information on the Molecular Foundry, which incorporates Labs21 principles in its design and construction. The design includes many of the strategies researched at Lawrence Berkeley Laboratory for energy efficient cleanroom and data centers. The result is an energy efficient high-performing sustainable laboratory.

  3. Possibilities of utilizing 3DP technology for foundry mould making

    G. Budzik

    2007-04-01

    Full Text Available Possibilities of application of three-dimensional printing (3DP technology for making casting prototypes are discussed. Three-dimensional printing enables making of foundry moulds for elements of complex shapes. The mould presented in the paper was printed with the use of Z510 Spectrum unit in the Car Technology Sp. z o.o. (Ltd. Co. in Kraków. The basic material for printing foundry moulds is the ZCast 501 powder. This powder is a mixture of traditional molding sand, gypsum and supplementary ingredients. The mould is made in ZCast technology, and it enables casting of zinc, magnesium and aluminum alloys at max. pouring temperature of 1100°C. The paper describes research on the possibility to utilize a standard ZP14 powder for building a rotor blade casting moulds. The research has showed that the ZP14 powder may serve for printing foundry moulds, which should then be subjected to thermo-chemical treatment. Application of the basic ZPrint system powder permits a reduction in mould manufacturing costs.

  4. Using sol-gel component as additive to foundry coatings to improve casting quality

    Nwaogu, Ugochukwu Chibuzoh; Poulsen, T.; Gravesen, B.;

    2012-01-01

    The improvement of foundry coatings to enhance performance is important. This paper investigates the effect of using sol‐gel component as an additive to foundry coatings applied on chemically bonded sand cores. Three parameters at three levels each were investigated using Taguchi experimental...... evaluated. The results show that the surface quality of castings obtained by adding the sol‐gel component to the coatings for cold box cores has no significant difference from castings produced with coatings without sol‐gel component. On the other hand, the addition of the sol‐gel component in coatings for...

  5. Web based foundry knowledge base

    A. Stawowy

    2009-01-01

    Full Text Available The main assumptions and functions of proposed Foundry Knowledge Base (FKB are presented in this paper. FKB is a framework forinformation exchange of casting products and manufacturing methods. We use CMS (Content Management System to develope andmaintain our web-based system. The CastML – XML dialect developed by authors for description of casting products and processes – isused as a tool for information interchange between ours and outside systems, while SQL is used to store and edit knowledge rules and alsoto solve the basic selection problems in the rule-based module. Besides the standard functions (companies data, news, events, forums and media kit, our website contains a number of nonstandard functions; the intelligent search module based on expert system is the main advantage of our solution. FKB is to be a social portal which content will be developed by foundry community.

  6. Plasma on a foundry cupola

    Pineau, Didier

    An experiment of a plasma torch on a production foundry cupola is reported. The test runs were conducted on a hot blast cupola, the blast temperature in the absence of plasma being 400 C. With the torch, the temperature of the blast was increased to 1000 C. The experiment was conducted for the manufacture of car engines with a 2.5 MW transportable plasma system. The cupola was boosted with a 4 MW torch and results included an increase in production of 45 percent, a decrease in coke rate and no more new iron in the loads. The plasma torch and hot air cupola furnace are described.

  7. Health and safety at work in foundry companies

    L. Wojtynek

    2011-07-01

    Full Text Available The article presents the identification and analysis of threats in the environment of the foundry at individual stages of the casts manufacturing process. A generalized model of the foundry was created in the system presentation including harmful and dangerous factors in the foundry technical workplace. This model can refer to an iron foundry and cast steel and small non-ferrous foundries, to modern foundries, with automatic moulding lines and to chill and pressure foundries where machines execute the majority of essential operations.

  8. Biopolimers – structure, properties and applicability in the foundry industry

    B. Grabowska

    2008-04-01

    Full Text Available A review of literature data concerning physicochemical properties and possibilities of practical utilisation of the most important natural biopolymers (proteins, celluloses, starch, chitozan are presented in the paper. Biopolymers being renewable natural polymers characterised by several required physicochemical properties (adhesivity, activity, no toxicity, biodegradability constitute more and more interesting processing raw material for various industrial utilisations including environment friendly binding agents for moulding sands. Protein and starch compositions are used as binding agents for moulding and core sands in the foundry industry. Preliminary tests – performed within own research - of modification and utilisation of biopolymers as binding agents for moulding sands are promising from many aspects: technological (adequate properties of moulding sands, ecological (no toxicity, biodegradability and economic (low price. Starch from the polysaccharide group seems to be especially interesting since it is abundant, easily obtainable, biodegradable and the cheapest polymer. At its actual low price and the possibility of using agricultural wastes in the production, problem of utilising starch in many industry branches can become significant, especially in Poland.

  9. Optimising network flow for cost- and value- efficient operation of the supplier-to-foundry system

    A. Smoliński

    2007-04-01

    Full Text Available Skillful control of a network flow, which creates a real bridge between the supplier and user, is one of the most important conditions for cost-efficient operation of an enterprise, foundry shop included. This paper describes modern principles of the network optimising for better distribution of the moulding sand, using modern methods of operational research and commonly available Excel calculation sheet equipped with an optimising tool called Solver.

  10. APPLICATION OF ADDITIVELY MANUFACTURED POLYMER COMPOSITE PROTOTYPES IN FOUNDRY

    Wiesław Kuczko

    2015-05-01

    Full Text Available The paper presents a method, developed by the authors, for manufacturing polymer composites with the matrix manufactured in a layered manner (via 3D printing – Fused Deposition Modeling out of a thermoplastic material. As an example of practical application of this method, functional prototypes are presented, which were used as elements of foundry tooling – patterns for sand molding. In case of manufacturing prototype castings or short series of products, foundries usually cooperate with modeling studios, which produce patterns by conventional, subtractive manufacturing technologies. If patterns have complex shapes, this results in high manufacturing costs and significantly longer time of tooling preparation. The method proposed by the authors allows manufacturing functional prototypes in a short time thanks to utilizing capabilities of additive manufacturing (3D printing technology. Thanks to using two types of materials simultaneously (ABS combined with chemically hardened resins, the produced prototypes are capable of carrying increased loads. Moreover, the method developed by the authors is characterized by manufacturing costs lower than in the basic technology of Fused Deposition Modeling. During the presented studies, the pattern was produced as a polymer composite and it was used to prepare a mold and a set of metal castings.

  11. SEARCH OF COMPOSITIONS OF FOUNDRY GRADES

    O. S. Komarov

    2014-01-01

    Full Text Available Comparative researches of foundry paints showed that the most acceptable basis for them is disthenesillimanite and it is possible to use sodium aluminate solution as a binding agent.

  12. Towards Modeling Changeovers for flexible foundry manufacturing

    Rhythm Suren Wadhwa

    2012-01-01

    Costs involved in implementing manufacturing flexibility to meet customer demand are more important in the SMEs, especially that are labor intensive for example metalcasting companies located in a high cost country like Norway. Changeover is an important issue in foundries, and setup time of the dies is one of the vital parameters in the manufacturing process. This paper presents an analytical method for evaluating product changeover suitable for foundry manufacturing environment.

  13. Environmental favourable foundries through maintenance activities

    A. Saniuk; Jasiulewicz-Kaczmarek, M.; A. Samolejova; Saniuk, S.; R. Lenort

    2015-01-01

    Maintenance today contributes to the aim of sustainable development in society, including environmental and energy saving, safety and economical aspects. The main purpose of the paper is to present the role of maintenance in the realization of sustainable developing practices in a foundry industry. Maintenance offers numerous opportunities to reduce the influence of foundry processes on the natural environment and utilize resources more efficiently. Maintenance activities can help...

  14. Production scheduling model in aluminium foundry:

    Lovrić, Tadija; Majdandžić, Niko; Matičević, Gordana

    2008-01-01

    There are numerous methods and strategies for production management which are successfully implemented in the metal industry and in the automobile and machine tools industry in particular. However, little research has been published regarding scheduling foundry operations. Therefore, the main goal ofthis paper is to develop a new mathematical model for scheduling foundry operations based on the MRP II (Manufacturing Resource Planning), JIT (Just inTime) and OPT (Optimized Production Technolog...

  15. Evaluation of electromagnetic absorbing capacity of materials in foundry industry

    D. Nowak

    2010-01-01

    Full Text Available In the paper, a research on determining the standing wave ratio as a measure of electromagnetic absorbing capacity of moulding materials is presented. Preliminary tests performed using a microwave strip line showed that high-silica, chromite and magnesite moulding sands are characterised by low absorbing capacity of microwaves. It was demonstrated that microwave absorbing capacity is significantly affected by chemical compounds included in the examined substrates. It was found that use of a microwave strip line permits precise determining characteristic microwave absorbing capacities of various moulding materials and thus their suitability for microwave drying/hardening of moulds and cores or for other foundry processes. Such a microwave drier can be applied for identifying mass components and for determining e.g. base granularity by means of precisely determined reflection ratios |Γ| and positions of minimum signal values.

  16. Research and application of enterprise resource planning system for foundry enterprises

    Zhou Jianxin

    2013-01-01

    Full Text Available PPDB issues - four aspects of current management issues of foundry enterprises are discussed in this paper, including Production Management, Process Control, Duration Monitoring and Business Intelligence Data Analysis. Also a whole Enterprise Resource Planning (ERP solution for foundry enterprises is proposed. The solution contains many models, four of which are used to solve the PPDB issues. These are called SPDB models, which separately are the Single-piece management model (based on casting lifecycle, Process management model (based on task-driven technology, Duration monitoring model (based on surplus period, and Business intelligence data analysis model (based on data mining. An ERP system for foundry enterprises, named HZERP, was researched and developed, and applied to a sand casting company of single piece and small batch production. Qualitatively and quantitatively comparing the application effect before and after implementing the HZERP system, the result demonstrated that the foundry ERP system based on the SPDB models can help metal casting enterprises achieve the single-piece management, better regulate the production processes, improve production and delivery management, shorten the production cycle, reduce costs, and speed up the capital turnover to a large extent.

  17. Biodegradable materials as binders for IVth generation moulding sands

    K. Major-Gabry

    2015-09-01

    Full Text Available This paper focuses on the possibility of using the biodegradable materials as binders (or parts of binders?compositions for foundry moulding and core sands. Results showed that there is a great possibility of using available biodegradable materials as foundry moulding sand binders. Using biodegradable materials as partial content of new binders, or additives to moulding sands may not only decrease the toxicity and increase reclamation ability of tested moulding sands, but also accelerate the biodegradation rate of used binders, and the new biodegradable additive (PCL did not decrease the strength and thermal properties. In addition, using polycaprolactone (PCL as a biodegradable material may improve the flexibility of moulding sands with polymeric binder and reduce toxicity.

  18. Study on Type C Coal Fly ash as an Additive to Molding Sand for Steel Casting

    Palaniappan, Jayanthi

    2016-05-01

    Study of physio-chemical properties studies such as granulometric analysis, moisture, X ray fluorescence etc. were performed with Type C coal—combustion fly ash to investigate their potential as a distinct option for molding sand in foundry, thereby reducing the dependency on latter. Technological properties study such as compressive strength, tensile strength, permeability and compaction of various compositions of fly ash molding sand (10, 20 and 30 % fly ash substitute to chemically bonded sand) were performed and compared with silica molding sand. Steel casting production using this fly ash molding sand was done and the casting surface finish and typical casting parameters were assessed. It was noted that a good quality steel casting could be produced using type C fly ash molding sand, which effectively replaced 20 % of traditional molding sand and binders thereby providing greater financial profits to the foundry and an effective way of fly ash utilization (waste management).

  19. The present and future status of Japanese foundry industry

    Kanetake NAKATANI

    2008-01-01

    An introduction is given in detail about the current situation of Japanese foundry industry in 2006 from aspects such as the delivery structure of castings, scale and numbers of foundries, current profit of foundry industry as well as the background of lower profitability, etc. The development trend of Japanese foundry industry was also predicted, such as the transition of foundries from family business to modern company business, the improvement of rejection ratio and yield, application of IT to production and management, human resources and the challenge for zero emission and so on.

  20. Preliminary investigation of the organic chemical emissions from green sand pyrolysis

    Gwin, C.H.; Scott, W.D.; James, R.H.

    1976-12-01

    Condensable effluents from the thermal decomposition of a typical green sand foundry mold were investigated for the presence of emissions that could present health hazards in a foundry atmosphere. The benzene-soluble fraction extracted from the condensate was analyzed by gas chromatography/mass spectrometry. Over 200 compounds were observed on the chromatograms and benzo(a)pyrene, benzo(e)pyrene and perylene were identified. The concentrations of these materials were not determined, but their presence in foundry atmospheres presents an area of potential concern for health welfare.

  1. The Foundry: the DNA synthesis and construction Foundry at Imperial College.

    Chambers, Stephen; Kitney, Richard; Freemont, Paul

    2016-06-15

    The establishment of a DNA synthesis and construction foundry at Imperial College in London heralds a new chapter in the development of synthetic biology to meet new global challenges. The Foundry employs the latest technology to make the process of engineering biology easier, faster and scalable. The integration of advanced software, automation and analytics allows the rapid design, build and testing of engineered organisms. PMID:27284027

  2. The Foundry: the DNA synthesis and construction Foundry at Imperial College

    Chambers, Stephen; Kitney, Richard; Freemont, Paul

    2016-01-01

    The establishment of a DNA synthesis and construction foundry at Imperial College in London heralds a new chapter in the development of synthetic biology to meet new global challenges. The Foundry employs the latest technology to make the process of engineering biology easier, faster and scalable. The integration of advanced software, automation and analytics allows the rapid design, build and testing of engineered organisms. PMID:27284027

  3. Influence of dust addition from cast iron production on bentonite sand mixture properties

    P. Gengeľ

    2010-04-01

    Full Text Available In cast iron foundry operations like melting, casting, feetling, casts cleaning and grinding of a high amount of dusts are produced. Threekinds of dusts from different parts of cast iron foundry were analysed; chemical analyses, granulometric analyses and microscopic analyseswere carried out. The bentonite sand mixtures with different portion of dusts were prepared. Technological properties of prepared sandmixtures (compression strength, shearing strength and permeability were measured.

  4. Towards Measuring Investment in Flexible Foundry Manufacturing

    Rhythm Suren Wadhwa

    2012-01-01

    Manufacturing flexibility is an important instrument to ensure the success of manufacturing systems in the modern day competitive and uncertain environment. The major hindrance in integrating flexibility into decision making process is that it is difficult to measure and be compared to future indefinable manufacturing scenarios. This paper presents a methodical concept utilizing real options to evaluate flexible foundry manufacturing system.

  5. Towards Measuring Investment in Flexible Foundry Manufacturing

    Rhythm Suren Wadhwa

    2012-07-01

    Full Text Available Manufacturing flexibility is an important instrument to ensure the success of manufacturing systems in the modern day competitive and uncertain environment. The major hindrance in integrating flexibility into decision making process is that it is difficult to measure and be compared to future indefinable manufacturing scenarios. This paper presents a methodical concept utilizing real options to evaluate flexible foundry manufacturing system.

  6. Non-standard tests for process control in chemically bonded sands

    S. Ramrattan

    2016-01-01

    Full Text Available Chemically bonded sand cores and molds are more commonly referred to as precision sand systems in the high production automotive powertrain sector. Their behavior in contact with molten metal can lead to casting defects. Consequently, the interaction is of great interest and an important part of metal casting technology. The American Foundry Society (AFS sand testing is based on physical, mechanical, thermal and chemical properties of the sand system. Foundry engineers have long known that certain AFS sand tests provide limited information regarding control of molding and casting quality. The inadequacy is due to the fact that sand casting processes are inherently thermo-mechanical, thermo-chemical and thermo-physical. Non-standard foundry sand testing has proven useful for laboratory measurement of these characteristics in foundry sand using a disc-shaped specimen. Similarly, the equivalent disc-shaped specimens are used for casting trials. In order to accomplish near-net-shape casting with minimal defects, it is necessary to understand both the properties of the sand system, as well as the interface of molten metal when different binders, additives and/or refractory coatings are used. The methodology for the following non-standard chemically bonded sand tests is described: (1 disc transverse; (2 impact; (3 modified permeability; (4 abrasion; (5 thermal distortion; (6 quick loss on ignition. The data related to the non-standard sand tests were analyzed and interpreted. The test results indicate that there is relatively lower test-to-test variability with the disc-shaped specimens. The non-standard tests were able to discriminate between the chemically bonded polyurethane cold box sand specimens. Further studies should be conducted on various other sand and binder systems as well as on different specimen thicknesses.

  7. ELABORATION OF MANAGEMENT PLAN OF SOLID WASTE FROM SMALL CAST IRON FOUNDRIES

    Carlos Alberto Mendes Moraes

    2013-12-01

    Full Text Available The foundry industry contributes to society meeting the demand of metal scrap recycling, but, at the same time, it brings a high risk of environmental impact for its many potentially pollutant wastes. Among these, there are slag and used foundry sand (cold cure molding. Through a survey about the production process of a small cast iron company, the collected data was compiled to determine the organizational setting in terms of generation and segregation of waste. From a complete environmental diagnosis carried out in eight small cast iron foundries, one of them was chosen to be a basis for the elaboration of an industrial solid waste management plan, which is becoming necessary to know and manage the generation of wastes qualitatively and quantitatively. A data assessment about the production process was carried out and compiled to determine the actual organizational scenario. As a result of that, it is possible to create a favorable environment to develop tools for environmental impacts prevention, which will permit the migration for more complex actions on the direction of more efficient process, cleaner production, and internal and external recycling of exceeding materials.

  8. 第十一届中国国际铸造博览会简述%11 th China International Foundry Expo Briefly Reviewed

    何莹莹

    2012-01-01

    The pomp of 2012 Chinese International Foundry Expo has been introduced with both domestic and overseas development up to the minute of foundry machinery of molding, onremaking, sand preparation, special casting etc respectively.%介绍2012年北京中国国际铸造博览会盛况,并分别从造型制芯、砂处理、特种铸造等各方面介绍了国内外铸造机械的最新发展.

  9. The 12th China International Foundry Expo Briefly Reviewed%第十二届中国国际铸造博览会简述

    李专政

    2014-01-01

    The pomp of 2014 Chinese International Foundry Expo has been introduced with both domestic and overseas development up to the minute of foundry machinery of molding, coremaking, sand preparation, special casting etc respectively.%介绍了2014年北京中国国际铸造博览会盛况,并分别从造型制芯、砂处理、特种铸造等方面介绍了展出铸造设备的最新发展。

  10. Characterization and extraction of gold contained in foundry industrial wastes; Caracterizacion y extraccion de oro contenido en matrices de desechos industriales de fundicion

    Vite T, J.; Vite T, M.; Diaz C, A.; Carreno de Leon, C. [Instituto Nacional de Investigaciones Nucleares, Depto. de Estudios del Ambiente, A.P. 18-1027, 11801 Mexico D.F. (Mexico)

    1999-07-01

    Gold was characterized and leached in foundry sands. These wastes are product among others of the automotive industry where they are used as molds material which are contaminated by diverse metals during the foundry. To fulfil the leaching process four coupled thermostat columns were used. To characterize the solid it was used the X-ray diffraction technique. For the qualitative analysis it was used the Activation analysis technique. Finally, for the study of liquors was used the Plasma diffraction spectroscopy (Icp-As) technique. The obtained results show that the process which was used the thermostat columns was more efficient, than the methods traditionally recommended. (Author)

  11. Environmental favourable foundries through maintenance activities

    A. Saniuk

    2015-10-01

    Full Text Available Maintenance today contributes to the aim of sustainable development in society, including environmental and energy saving, safety and economical aspects. The main purpose of the paper is to present the role of maintenance in the realization of sustainable developing practices in a foundry industry. Maintenance offers numerous opportunities to reduce the influence of foundry processes on the natural environment and utilize resources more efficiently. Maintenance activities can help to reduce losses and thereby improve the efficiency of the processes used in the production of resources (e.g. raw materials, energy, etc., especially in areas such as: the choice of an appropriate strategy for the maintenance of machinery and equipment (e.g. reactive, preventive, proactive; inventory management of spare parts; lubrication management and management of technology media.

  12. IMPORTANCE OF ENERGY MANAGEMENT IN FOUNDRIES

    Seweryn Jarza

    2011-01-01

    Pollution prevention is preferable to reliance on end-of-pipe pollution control. Since we look at the environment in the global sense, it is irrelevant that the emissions reductions occur at the electrical generating station rather than at the site of the efficiency improvements. In foundries as a part of an energy intensive industry, energy accounting is necessary to determine where and how energy is being consumed and how efficient is the energy management system. The main aim of energy man...

  13. Maintenance system improvement in cast iron foundry

    S. Kukla

    2011-01-01

    The work presents the issue of technical equipment management in an iron foundry basing on the assumptions of the TPM system (Total Productive Maintenance). Exploitation analysis of automatic casting lines has been carried out and their work’s influence on the whole production system’s functioning has been researched. Within maintenance system improvement, implementation of autonomic service and planned lines’ review have been proposed in order to minimize the time of breakdown stoppages. The...

  14. Foundry Wastes Reuse and Recycling in Concrete Production

    Silvia Fiore

    2007-01-01

    Full Text Available The industrial process of a cast iron foundry plant located in the North of Italy was analyzed in order to determine the amount and kind of produced wastes. The main fractions are core and moulding sands, muds and powders from dust abatement plants, furnace and ladle slags, and exhaust lime, making about 750-800 t/d of residues for a production of about 800 t/d of globular and grey cast iron. All wastes were sampled and characterized by means of particle-size distribution and chemical analyses to evaluate the best reuse and recycling solutions. On the grounds of the gathered results, the residues may be divided in three categories according to the particle-size dimensions: below 0.1 mm, between 0.1 and 0.6 mm and above 0.6 mm. The fraction above 0.6 mm, mainly made of metallic iron, may be reused in the furnaces. The fraction between 0.1 mm and 0.6 mm may be reused in cores production, after a regeneration treatment. The fraction between 0.1 and 0.025 mm may be recycled as raw material for the concrete industry, and the below 0.025 mm fraction may be reused in green moulding operations. An economic evaluation of the proposed reuse and recycling solutions was performed.

  15. Fontainebleau Sand

    Leth, Caspar Thrane

    2006-01-01

    The report is a summary of results from laboratory tests in the geotechncial research group on Fontainebleau sand.......The report is a summary of results from laboratory tests in the geotechncial research group on Fontainebleau sand....

  16. Strength properties of moulding sands with chosen biopolymer binders

    St.M. Dobosz

    2010-07-01

    Full Text Available The article presents the results of primary researches of the IV generation moulding sands, in which as the binders are used differentbiodegradable materials. The bending and the tensile strength of the moulding sands with polylactide, poly(lactic-co-glycolic acid,polycaprolactone, polyhydroxybutyrate and cellulose acetate as binders were measured. The researches show that the best strengthproperties have the moulding sands with polylactide as binder. It was proved that the tested moulding sands’ strength properties are goodenough for foundry practice.

  17. Casting Ductile Iron in Layer Moulds Made from Ecological Sands

    M. Rączka

    2012-09-01

    Full Text Available The article contains the results of tests performed under the target project in Hardtop Foundry Charsznica.The objective of the tests and studies was to develop a technology of making high-quality ductile iron castings, combined witheffective means of environmental protection. The studies presented in this article related to castings weighing from 1 to 300 kg made from ductile iron of grades 400-15 and 500-7, using two-layer moulds, where the facing and core sand was the sand with an alkaline organic binder, while backing sand was the sand with an inorganic geopolymer binder.A simplified method of sand reclamation was applied with possible reuse of the reclaim as an addition to the backing sand. The castiron spheroidising treatment and inoculation were selected taking into account the specific conditions of Hardtop Foundry. A pilot batch of castings was made, testing the gating and feeding systems and using exothermic sleeves on risers. The study confirmed the validity of the adopted concept of making ductile iron castings in layer moulds, while maintaining the content of sand with an organic binder at a level of maximum 15%.

  18. Development tendencies of moulding and core sands

    Stanislaw M. Dobosz1

    2011-11-01

    Full Text Available Further development of the technology for making moulding and core sands will be strictly limited by tough requirements due to protection of the natural environment. These tendencies are becoming more and more tense, so that we will reach a point when even processes, that from technological point of view fulfill high requirements of the foundry industry, must be replaced by more ecologically-friendly solutions. Hence, technologies using synthetic resins as binding materials will be limited. This paper presents some predictable development tendencies of moulding and core sands. The increasing role of inorganic substances will be noticed, including silicate binders with significantly improved properties, such as improved knock-out property or higher reclamation strength. Other interesting solutions might also be moulding sands bonded by geo-polymers and phosphate binders or salts and also binders based on degradable biopolymers. These tendencies and the usefulness of these binders are put forward in this paper.

  19. Excellent Casting Awards at the 2010 China International Foundry Expo

    China Foundry Association

    2010-01-01

    @@ The curtain has fallen on the 2010 China International Foundry Expo(CIFEX),which was held in the new Beijing International Exhibition Centre on May 11-14,2010.This Expo had a total exhibition area of 100,000 ㎡ in eight halls,each one being fully occupied.Hall E1 was for domestic,large-sized Casting and Forging Products; Hall E2 was devoted to domestic Die Casting and Nonferrous Casting; Hall E3 housed the Provincial Pavilions and Foundry Industrial Clusters; Hall E4 exhibited domestic Foundry Materials; Hall W1 was the International Hall for Foundry,Metallurgical,Casting and Refractory exhibits;Hall W2 contained domestic Metallurgical Products; Hall W3 exhibited domestic Metallurgical,Industrial Furnace and Refractory products,and Hall W4 contained domestic Foundry Equipment.

  20. MEMS/MOEMS foundry services at INO

    García-Blanco, Sonia; Ilias, Samir; Williamson, Fraser; Généreux, Francis; Le Noc, Loïc; Poirier, Michel; Proulx, Christian; Tremblay, Bruno; Provençal, Francis; Desroches, Yan; Caron, Jean-Sol; Larouche, Carl; Beaupré, Patrick; Fortin, Benoit; Topart, Patrice; Picard, Francis; Alain, Christine; Pope, Timothy; Jerominek, Hubert

    2010-06-01

    In the MEMS manufacturing world, the "fabless" model is getting increasing importance in recent years as a way for MEMS manufactures and startups to minimize equipment costs and initial capital investment. In order for this model to be successful, the fabless company needs to work closely with a MEMS foundry service provider. Due to the lack of standardization in MEMS processes, as opposed to CMOS microfabrication, the experience in MEMS development processes and the flexibility of the MEMS foundry are of vital importance. A multidisciplinary team together with a complete microfabrication toolset allows INO to offer unique MEMS foundry services to fabless companies looking for low to mid-volume production. Companies that benefit from their own microfabrication facilities can also be interested in INO's assistance in conducting their research and development work during periods where production runs keep their whole staff busy. Services include design, prototyping, fabrication, packaging, and testing of various MEMS and MOEMS devices on wafers fully compatible with CMOS integration. Wafer diameters ranging typically from 1 inch to 6 inches can be accepted while 8-inch wafers can be processed in some instances. Standard microfabrication techniques such as metal, dielectric, and semiconductor film deposition and etching as well as photolithographic pattern transfer are available. A stepper permits reduction of the critical dimension to around 0.4 μm. Metals deposited by vacuum deposition methods include Au, Ag, Al, Al alloys, Ti, Cr, Cu, Mo, MoCr, Ni, Pt, and V with thickness varying from 5 nm to 2 μm. Electroplating of several materials including Ni, Au and In is also available. In addition, INO has developed and built a gold black deposition facility to answer customer's needs for broadband microbolometric detectors. The gold black deposited presents specular reflectance of less than 10% in the wavelength range from 0.2 μm to 100 μm with thickness ranging from

  1. Hybrid foundry patterns of bevel gears

    Budzik G.

    2007-01-01

    Full Text Available Possibilities of making hybrid foundry patterns of bevel gears for investment casting process are presented. Rapid prototyping of gears with complex tooth forms is possible with the use of modern methods. One of such methods is the stereo-lithography, where a pattern is obtained as a result of resin curing with laser beam. Patterns of that type are applicable in precision casting. Removing of stereo-lithographic pattern from foundry mould requires use of high temperatures. Resin burning would generate significant amounts of harmful gases. In case of a solid stereo-lithographic pattern, the pressure created during gas burning may cause the mould to crack. A gas volume reduction may be achieved by using patterns of honeycomb structure. However, this technique causes a significant worsening of accuracy of stereo-lithographic patterns in respect of their dimensions and shape. In cooperation with WSK PZL Rzeszów, the Machine Design Department of Rzeszow University of Technology carried out research on the design of hybrid stereo-lithographic patterns. Hybrid pattern consists of a section made by stereo-lithographic process and a section made of casting wax. The latter material is used for stereo-lithographic pattern filling and for mould gating system. The hybrid pattern process consists of two stages: wax melting and then the burn-out of stereolithographic pattern. Use of hybrid patterns reduces the costs of production of stereolithographic patterns. High dimensional accuracy remains preserved in this process.

  2. Mask cycle time reduction for foundry projects

    Balasinski, A.

    2011-11-01

    One of key deliverables of foundry based manufacturing is low cycletime. Building new and enhancing existing products by mask changes involves significant logistical effort, which could be reduced by standardizing data management and communication procedures among design house, mask shop, and foundry (fab) [1]. As an example, a typical process of taping out can take up to two weeks in addition to technical effort, for database handling, mask form completion, management approval, PO signoff and JDV review, translating into loss of revenue. In order to reduce this delay, we are proposing to develop a unified online system which should assist with the following functions: database edits, final verifications, document approvals, mask order entries, and JDV review with engineering signoff as required. This would help a growing number of semiconductor products to be flexibly manufactured at different manufacturing sites. We discuss how the data architecture based on a non-relational database management system (NRDMBS) extracted into a relational one (RDMBS) should provide quality information [2], to reduce cycle time significantly beyond 70% for an example 2 week tapeout schedule.

  3. Properties of sodium silicate bonded sand hardened by microwave heating

    Wang Jina; Fan Zitian; Zan Xiaolei; Pan Di

    2009-01-01

    The sodium silicate bonded sand hardened by microwave heating has many advantages,such as low sodium silicate adding quantity,fast hardening speed,high room temperature strength,good collapsibility and certain surface stability. However,it has big moisture absorbability in the air,which would lead to the compression strength and the surface stability of the sand molds being sharply reduced. In this study,the moisture absorbability of the sodium silicate bonded sand hardened by microwave heating in different humidity conditions and the effect factors were investigated. Meanwhile,the reasons for the big moisture absorbability of the sand were analyzed.Some measures to overcome the problems of high moisture absorbability,bad surface stability and sharply reducing strength in the air were discussed. The results of this study establish the foundation of green and clean foundry technology based on the microwave heating hardening sodium silicate sand process.

  4. Ion traps fabricated in a CMOS foundry

    We demonstrate trapping in a surface-electrode ion trap fabricated in a 90-nm CMOS (complementary metal-oxide-semiconductor) foundry process utilizing the top metal layer of the process for the trap electrodes. The process includes doped active regions and metal interconnect layers, allowing for co-fabrication of standard CMOS circuitry as well as devices for optical control and measurement. With one of the interconnect layers defining a ground plane between the trap electrode layer and the p-type doped silicon substrate, ion loading is robust and trapping is stable. We measure a motional heating rate comparable to those seen in surface-electrode traps of similar size. This demonstration of scalable quantum computing hardware utilizing a commercial CMOS process opens the door to integration and co-fabrication of electronics and photonics for large-scale quantum processing in trapped-ion arrays.

  5. Maintenance system improvement in cast iron foundry

    S. Kukla

    2011-07-01

    Full Text Available The work presents the issue of technical equipment management in an iron foundry basing on the assumptions of the TPM system (Total Productive Maintenance. Exploitation analysis of automatic casting lines has been carried out and their work’s influence on the whole production system’s functioning has been researched. Within maintenance system improvement, implementation of autonomic service and planned lines’ review have been proposed in order to minimize the time of breakdown stoppages. The SMED method was used to optimize changeover time, and the OEE (Overall Equipment Effectiveness was applied to evaluate the level of resources usage before and after implementing changes. Further, the influence of the maintenance strategy of casting devices’ efficiency on own costs of casting manufac- ture was estimated.

  6. Commercial negotiations in the foundry engineering

    L. Wojtynek

    2008-10-01

    Full Text Available The article presents the process of commercial negotiations paying attention to the negotiation itself as well as to its basic elements. The specificity of the Polish foundries’ main negotiation partners from The European Union, who are the deliverers of diverse casting range, was specified. The most important cultural factors, which determine the process of negotiations conducted by the representatives of various cultural groups, were analysed. The understanding of cultural differences and adapting to them while negotiating are important factors which constitute the parties’ negotiation process. The meaning of price in the commercial negotiation process was described. The elements of sale process and the factors which influence the casts price were enumerated. What is more, the main methods of determining price were characterized. The essential problems connected with conducting the price negotiations in foundries were indicated.

  7. Guide to energy efficiency opportunities in Canadian foundries

    NONE

    2003-07-01

    In Canada, the foundry sector employs about 15000 people and most of the companies are members of the Canadian Foundry Association (CFA). The CFA is committed to reducing its greenhouse gas emissions and is therefore looking for energy savings which, in addition to reducing emissions, would help the industry save costs and improve its competitiveness. The aim of this document is to provide operators with a guide to improving energy efficiency in their foundries. The report provides guidance on carrying out energy audits, gathering energy saving ideas, prioritizing projects, and charting the course of improved energy performance. Many different energy saving ideas for many kinds of operation are presented in this guidebook as a help to operators in finding where they could improve their energy efficiency; references to energy saving methods from all over the world are provided. This guidebook is a useful tool for helping foundry operators improve energy efficiency in their operations.

  8. Casting Ductile Iron in Layer Moulds Made from Ecological Sands

    M. Rączka; K. Gandurski; B. Isendorf

    2012-01-01

    The article contains the results of tests performed under the target project in Hardtop Foundry Charsznica.The objective of the tests and studies was to develop a technology of making high-quality ductile iron castings, combined witheffective means of environmental protection. The studies presented in this article related to castings weighing from 1 to 300 kg made from ductile iron of grades 400-15 and 500-7, using two-layer moulds, where the facing and core sand was the sand with an alkaline...

  9. Investigation of Pollution Emits By Cupola Furnace in Gujarat Foundry

    Hardikkumar Patil1 , Gajanan Patange2 , M.P.Khond

    2013-01-01

    The foundry industry is the major contributor in pollution among all other industries in India. At present only few foundries in India have pollution controllable system. Most of these casting industries use cupola furnace that emits gases namely carbon dioxide, carbon monoxide, nitrogen dioxide, sulphur dioxide, suspended particle matter, dust and ash. Though, emission from single furnace is not considerable but it has huge impact if much such type of furnaces located in particular area. A i...

  10. Logic Foundry: Rapid Prototyping for FPGA-Based DSP Systems

    Bhattacharyya Shuvra S; Nakajima Kazuo; Spivey Gary

    2003-01-01

    We introduce the Logic Foundry, a system for the rapid creation and integration of FPGA-based digital signal processing systems. Recognizing that some of the greatest challenges in creating FPGA-based systems occur in the integration of the various components, we have proposed a system that targets the following four areas of integration: design flow integration, component integration, platform integration, and software integration. Using the Logic Foundry, a system can be easily specified, ...

  11. Study of Foundry Technology CAD Software Based on VB%基于VB的铸造工艺CAD软件研究

    李莉; 周棣华

    2011-01-01

    Using the programming language Visual Basic 6.0 and Access database, a set of CAD software for the foundry technology has been developed with friendly interface for users and convenient in operation. It has the functions such as the determination of foundry technology schemes and enquiry the foundry technology parameters and achieves the design of the sand cores, gating system, riser and chills, and so on. Employing the software, the CAD on casting process design and the fast foundry technology graphs drawing can be realized.%选用Visual Basic6.0程序设计语言和Access数据库,开发了一套界面友好、使用方便的铸造工艺CAD软件,该软件具有铸造工艺方案的确定、铸造工艺参数的查询、砂芯设计、浇注系统设计、冒口及冷铁设计等功能.通过该软件可实现计算机辅助铸造工艺设计,快速的绘制铸造工艺图.

  12. Examination and analysis of influence of compaction degree on dielectricproperties of moulding sand components

    D. Nowak

    2015-04-01

    Full Text Available In the paper, presented are results of a research on influence of compaction degree on dielectric properties of components of moulding sands. During recent years, intensive research works on possibilities of using microwave heating in foundry technique are carried-out. However, introduction of such innovative, environment-friendly and efficient heating processes to foundry technologies is accompanied by a shortage of basic knowledge about behaviour of components of moulding sands in microwave field. In this case, of particular importance becomes knowledge of electrical properties of components of moulding and core sands, i.e. their permittivity εr and dielectric loss factor tgδ that characterise efficiency of absorbing electromagnetic radiation and thus prove effectiveness of the heating process.

  13. Secondary foundry alloy damage and particle fracture

    Berdin, C.; Ouglova, A.; Djafari, V.; Doglione, R

    2003-09-25

    The damage mechanisms of a hypoeutectic Al-Si-Cu foundry alloy, obtained through die casting, have been studied. Observations were made during tensile tests using a tensile test machine that was inserted into an scanning electron microscope. The microstructure features that are critical for damage were determined. The cleavage fracture of intermetallic particles was found to be the main process that limited the alloy ductility. Shrinkage cavities mainly play a role in the final fracture stage; the reduction in cross-section area induced by shrinkage cavities was assumed to be the main contribution of these defects to the fracture of the specimens. Attempts were made to determine the cleavage stress that initiated the fracture of the particles. Three-dimensional finite element computations were performed considering particular locations at the free surface of the observed fractured particles. The maximum principal stress was calculated for different locations of the particle with reference to the free surface. Different shapes and different elastic behaviour were studied. It was shown that the influence of a free surface on the stress level in a particle depends on its shape. The results were compared with those found in literature concerning the fracture strength of particles in Al alloys.

  14. Announcement on the 10th FOSECO Cup for Excellent Foundry Papers (2007)

    2008-01-01

    @@ The final evaluation of the 10th FOSECO Cup for Excellent Foundry Papers (2007) organized by Foundry Institution of Chinese Mechanical Engineering Society (FICMES) was carried out on July 21-24, 2008 in Guiyang, Guizhou province.

  15. Announcement on the 9th FOSECO Cup for Excellent Foundry Papers (2006)

    2007-01-01

    @@ The final evaluation of the 9th FOSECO Cup for Excellent Foundry Papers (2006) organized by Foundry Institution of Chinese Mechanical Engineering Society (FICMES) was carried out on April 14-17, 2007 in Guilin, Guangxi Zhuang Autonomous Region.

  16. Cause-Specific Mortality Due to Malignant and Non-Malignant Disease in Korean Foundry Workers

    Yoon, Jin-Ha; Ahn, Yeon-Soon

    2014-01-01

    Background Foundry work is associated with serious occupational hazards. Although several studies have investigated the health risks associated with foundry work, the results of these studies have been inconsistent with the exception of an increased lung cancer risk. The current study evaluated the mortality of Korean foundry workers due to malignant and non-malignant diseases. Methods This study is part of an ongoing investigation of Korean foundry workers. To date, we have observed more tha...

  17. Characterization of Coated Sand Cores from Two Different Binder Systems for Grey Iron Castings

    Nwaogu, Ugochukwu Chibuzoh; Tiedje, Niels Skat; Poulsen, Thomas; Bischoff, Claus

    veining and metal penetration defects. The use of refractory coatings on cores is fundamental to obtaining acceptable casting surface quality and is used on resin bonded cores in production foundries. In this study new sol gel-coated sand cores made from coldbox and furan binder systems were investigated......Expansion defects on the surface of the castings include sand burn-in, metal penetration and/or veining, finning or scab. Veining or finning and metal penetration are of interest. These defects are associated with silica sand and result from the penetration of liquid metal into cracks formed during...

  18. 2006 Cooperation Forum of the Chinese Mainland,Taiwan and Hong Kong Foundry Industry

    TIAN Shi-jiang; GE Chen-guang

    2006-01-01

    @@ The 2006 Cooperation Forum of the Chinese Mainland,Taiwan and Hong Kong foundry industry sponsored by China Foundry Association and jointly sponsored by Taiwan Casting Industry Association, Hong Kong Foundry Association and Hong Kong Die Casting Association was held in Beijing Zhongyuan Hotel on April 17, 2006.

  19. Rationalization of foundry processes on the basis of simulation experiment

    S. Kukla

    2008-10-01

    Full Text Available The paper presents results of research obtained on the basis of simulation experiment, whose aim was to analyze the performance of cast iron foundry. A simulation model of automobile industry foundry was made. The course of the following processes was analyzedin a computer model: preparation of liquid cast iron, forming and filling the moulds, cooling and stamping the castings, cleaning andfinishing treatment. The sheets of multi-criterion evaluation were prepared, where criteria and variants were assessed by meansof subjective point evaluation and fuzzy character evaluation. The paper presents an analysis example of finishing activities of castings realized in foundry on traditional machines and efficient presses and in cooperation. On the basis of reports from a simulation experiment information was achieved related to activities’ duration, load of accessible resources, the problems of storage and transport, bottle necks in the system and appearing queues in from of workplaces. The research used a universal modelling and simulation packet for productionsystems - ARENA.

  20. The AHP method used in assessment of foundry enterprise position

    J. Szymszal

    2008-10-01

    Full Text Available Complex assessment of activity of a selected foundry enterprise based on a modern AHP (Analytic Hierarchy Process method has beenpresented. Having defined the areas of analysis, which include: marketing (products, distribution channels, sales organisation and client concentration, personnel (skills, managerial abilities, organisation climate, effectiveness of incentives, personnel fluctuations, production (availability of raw materials, technical level of production, effective use of production capacities, organisation and management (foundry structure, organisation culture, management performance, the analysis was made using the weighted sum of evaluations. The second step consisted in a comparative assessment of Foundry position using Saaty’s scale modified by Weber and the AHP method with examinationof a hierarchy structure involving the main (parent problem and its direct evolution into sub-problems. The assessment of Foundryposition made by AHP enables introducing changes and/or innovations which are expected to improve the overall productioneffectiveness.

  1. Reduced energy consumption for melting in foundries

    Skov-Hansen, S.

    2007-09-15

    By improving the gating technology in traditional gating systems it is possible to reduce the amount of metal to be re-melted, and hence reduce the energy consumption for melting in foundries. Traditional gating systems are known for a straight tapered down runner a well base and 90 deg. bends in the runner system. In the streamlined gating systems there are no sharp changes in direction and a large effort is done to confine and control the flow of the molten metal during mould filling. Experiments in real production lines have proven that using streamlined gating systems improves yield by decreasing the poured weight compared to traditional layouts. In a layout for casting of valve housings in a vertically parted mould the weight of the gating system was reduced by 1,1kg which is a 20% weight reduction for the gating system. In a layout for horizontally parted moulds the weight of the gating system has been reduced by 3,7kg which is a weight reduction of 60% for the gating system. The experiments casting valve housings in ductile iron also proved that it is possible to lower the pouring temperature from 1400 deg. C to 1300 deg. C without the risk of cold runs. Glass plate fronted moulds have been used to study the flow of melt during mould filling. These experiments have also been used for studying the flow pattern when ceramic filters are used. The thorough study of the use of filters revealed that the metal passing through the filter is divided into a number of small jets. This proves that filters do not have the claimed positive effect on the flow of metal. The volumes necessary on either side of the filter is not filled till a backpressure is build up and results in formation of pressure shocks when backfilled. These pressure shocks result in more turbulence inside the casting than the same gating system with no filter. Not using filters can mean a reduction in poured weight of 0,6kg. To examine if the experiments using glass plate fronted moulds give

  2. Manganese exposure in foundry furnacemen and scrap recycling workers

    Lander, F; Kristiansen, J; Lauritsen, Jens

    1999-01-01

    Cast iron products are alloyed with small quantities of manganese, and foundry furnacemen are potentially exposed to manganese during tapping and handling of smelts. Manganese is a neurotoxic substance that accumulates in the central nervous system, where it may cause a neurological disorder that...... bears many similarities to Parkinson's disease. The aim of the study was to investigate the sources and levels of manganese exposure in foundry furnacemen by a combined measuring of blood-manganese (B-Mn) and manganese in ambient air (air-Mn)....

  3. Logic Foundry: Rapid Prototyping for FPGA-Based DSP Systems

    Bhattacharyya Shuvra S

    2003-01-01

    Full Text Available We introduce the Logic Foundry, a system for the rapid creation and integration of FPGA-based digital signal processing systems. Recognizing that some of the greatest challenges in creating FPGA-based systems occur in the integration of the various components, we have proposed a system that targets the following four areas of integration: design flow integration, component integration, platform integration, and software integration. Using the Logic Foundry, a system can be easily specified, and then automatically constructed and integrated with system level software.

  4. Shifting sands

    Gillmor, D.

    2005-04-01

    The growing global competition for oil between the United States and China, and the potential role of Alberta's vast oil sands resources in the struggle between the two industrial giants to secure these and other potentially available oil supplies for themselves, are discussed. The principal argument made by the author is that for China and the United States oil is an instrument of foreign policy, the means by which to achieve or to maintain super-power status. In contrast, in Canada oil remains purely a commodity. The oil sands of Alberta are the largest hydrocarbon deposit in the world, holding some 1.6 trillion barrels of heavy crude. The oil sands have become the great White Hope of the world's petroleum supply, with intense interest in its development by both China and the United States. While Canadians are eager to cash in on the current high prices and growing shortage and are busy fighting over jurisdiction between the federal and the Alberta provincial government, there is no clear indications as to how Canada proposes to use the oil in broader trade negotiations with Washington, or China. Canadians are urged to become sensitized to the more distant future, raise their voices against the focus on short term benefits and refuse to allow themselves to become bystanders watching their energy heritage flowing south to the United States, and perhaps even east to China without efforts to maximize the potential benefits to Canada.

  5. Sand moulds milling for one-of-a-kind pieces

    Rodríguez, A.; Calleja, A.; Olvera, D.; Peñafiel, F. J.; López de Lacalle, L. N.

    2012-04-01

    Time to market is a critical measurement for today's foundry market. Combining 3D digitizing and sand blocks milling is possible to reduce this time. Avoiding the use of a wood pattern, this technique is useful for art pieces or unique parts, when only one component is necessary. The key of the proposed methodology is to achieve enough tool life with conventional tool qualities, avoiding the risk of sand destruction or damage. A special study of tool wear is presented in this work, studying different tool materials and different sand types. Two examples of unique parts are also presented in this work following the proposed methodology in order to reduce time and cost for the rapid reproduction of very short batches.

  6. Using lean methodologies for economically and environmentally sustainable foundries

    R. M. Torielli

    2011-02-01

    Full Text Available Lean manufacturing is often seen as a set of tools that reduce the total cost and improve the quality of manufactured products. The lean management philosophy is one which targets waste reduction in every facet of the manufacturing business; however, only recently have studies linked lean management philosophies with improving environmental sustainability. These studies suggest that lean manufacturing is more than a set of lean tools that can optimize manufacturing efficiencies; it is a process and mindset that needs to be integrated into daily manufacturing systems to achieve sustainability. The foundry industry, as well as manufacturing in general, has significant challenges in the current regulatory and political climate with developing an economically and environmentally sustainable business model. Lean manufacturing has proven itself as a model for both economic sustainability and environmental stewardship. Several recent studies have shown that both lean and green techniques and “zero-waste” policies also lead to reductions in overall cost. While these strategies have been examined for general manufacturing, they have not been investigated in detail for the foundry industry. This paper will review the current literature and describe how lean and green can provide a relevant framework for environmentally and economically sustainable foundries. Examples of lean and green technologies and techniques which can be applied to foundries in a global context will be described.

  7. Sands styrke

    Jacobsen, H. Moust; Jørgensen, Mogens B.; Poulsen, H. Serup

    På grundlag af triaxialforsøg med D=7 og 20 cm og varierende højde på løse og faste lejringer af Blokhussand kan effekten af varierende højde-breddeforhold og spændingsniveau samt skalaeffekten bestemmes. Ved sammenligning med pladeforsøg med overfladelast op til 8 t/m2 kan den almindelige fremga...... fremgangsmåde ved bæreevneberegninger på sand undersøges....

  8. Costs Models in Design and Manufacturing of Sand Casting Products

    Perry, Nicolas; Bernard, Alain

    2010-01-01

    In the early phases of the product life cycle, the costs controls became a major decision tool in the competitiveness of the companies due to the world competition. After defining the problems related to this control difficulties, we will present an approach using a concept of cost entity related to the design and realization activities of the product. We will try to apply this approach to the fields of the sand casting foundry. This work will highlight the enterprise modelling difficulties (limits of a global cost modelling) and some specifics limitations of the tool used for this development. Finally we will discuss on the limits of a generic approach.

  9. A Life Cycle Assessment of Silica Sand: Comparing the Beneficiation Processes

    Anamarija Grbeš

    2015-12-01

    Full Text Available Silica sand or quartz sand is a mineral resource with a wide variety of application; glass industry, construction and foundry are the most common examples thereof. The Republic of Croatia has reserves of 40 million tons of silica sand and a long tradition of surface mining and processing. The average annual production of raw silica sand in Croatia in the period from 2006 to 2011 amounted to 150 thousand tons. This paper presents cradle to gate LCA results of three different types of beneficiation techniques: electrostatic separation; flotation; gravity concentration. The aim of this research is to identify and quantify the environmental impacts of the silica sand production, to learn the range of the impacts for different processing methods, as well as to identify the major contributors and focus for further process design development.

  10. Logistics of Materials Flow in an Iron Foundry

    S. Kukla

    2013-07-01

    Full Text Available The article presents issues related to creating and realizing added value by logistic processes and processing in a casting enterprise. It discusses possibilities of improving systems of casts production by evaluating labour intensity of casts manufacture and analyzing manufacturing prime costs. Operations with added value, processes indirectly creating added value and operations without added value have been specified. The problem was presented on the example of materials flow design in a foundry, where casts are manufactured in expendable moulds and using automated foundry lines. On the basis of the Pareto analysis, a group of casts was specified whose manufacture significantly influences the functioning of the whole enterprise. Finishing treatment operations have been particularly underlined, as they are performed away from the line and are among the most labour-consuming processes during casts production.

  11. Energy conservation and emissions reduction strategies in foundry industry

    Li Yuanyuan

    2010-11-01

    Full Text Available Current energy conservation and emissions reduction strategies in iron and steel industry were reviewed. Since foundry industry is one of the major source of energy consumption and pollution emission (especially CO2, issues concerning energy-saving and emission-reduction have been raised by governments and the industry. Specialists from around the world carried out multidimensional analyses and evaluation on the potentials in energy conservation and emissions reduction in iron and steel industry, and proposed various kinds of analyzing models. The primary measures mainly focus on the targeted policies formulation and also on clean and high-efficient technologies development. The differences and similarities in energy conservation and emission reduction in foundry industry between China and other countries were discussed, while, the future development trend was also pointed out.

  12. Energy efficiency in small and medium scale foundry industry

    Patange, G.; Khond, M.

    2016-01-01

    In this paper, the research results of surveys which were conducted in an Indian foundry cluster which are potential members of such sectors are presented. These results indicate that there is an enough potential improvement in the energy use. The use of energy efficient practices can result in their energy use effectively as well as cost reduction. The key findings about the energy pattern are a lack of energy efficient practices. The suggested recommendations can contribute to an increase i...

  13. Foundry Technologies Focused on Environmental and Ecological Applications

    Roizin, Ya.; Lisiansky, M.; Pikhay, E.

    Solutions allowing fabrication of remote control systems with integrated sensors (motes) were introduced as a part of CMOS foundry production platform and verified on silicon. The integrated features include sensors employing principles previously verified in the development of ultra-low power consuming non-volatile memories (C-Flash, MRAM) and components allowing low-power energy harvesting (low voltage rectifiers, high -voltage solar cells). The developed systems are discussed with emphasis on their environmental and security applications.

  14. Develop A Strategic Forecast of Silica Sand Based on Supply Chain Decomposition

    Mohammad Mansour

    2015-02-01

    Full Text Available As a commodity, silica sand is a low priced product but a primary ingredient for a diversity of products. On the whole, the consumption of silica sand can be measured as indicator to the global economy’s trends and circumstances. The last decade showed a fluctuation in silica sand consumptions in several industries and reached the lowest level in 2009 due to the global recession. Due to the variety of products and the new or future developments in applications, the long term forecast of silica sand requires nonconventional methods of prediction. As an integrated part of the supply chain of numerous industries, silica sand demand has been decomposed into many sectors based on the intended applications. in this research. the impact of future demand of glass containers, flat glass, specialty glass, fiber glass, fracture sand, foundry sand, whole grain fillers, abrasive, gravel sand, recreation sand, chemicals, fillers, ceramic and filtration industries in the total global silica demand for the next decade. Each unique market position and its interconnection with other industries had been studied to draw a strategic long term forecast of silica sand based on market share of each industry.

  15. Prevalence of Occupational Asthma and Respiratory Symptoms in Foundry Workers

    Servet Kayhan

    2013-01-01

    Full Text Available This cross-sectional study was conducted in a foundry factory to assess the prevalence of respiratory symptoms and occupational asthma in foundry workers. Physical examination, spirometric evaluation, chest radiograph, and a questionnaire related to respiratory symptoms were performed. Monitoring of peak expiratory flow rates, spirometric reversibility test, and high-resolution computed tomographies were performed for the participants having respiratory symptoms and/or impaired respiratory function test. A total of 347 participants including 286 workers from production department and 61 subjects who worked in nonproduction departments were enrolled in this study. It is found that phlegm (n: 71, 20.46% and cough (n: 52, 14.98% were the most frequent symptoms. The other symptoms were breathlessness (n: 28, 8.06%, chest tightness (n: 14, 4.03%, and wheezing (n: 7, 2.01% . The prevalence of occupational asthma was found to be more frequent among the subjects who worked in the production department (n: 48, 16.78% than the other persons who worked in the nonproduction department (n: 3, 4.91% by chi-square test (P: 0.001. To prevent hazardous respiratory effects of the foundry production, an early diagnosis of occupational asthma is very important. Cessation of cigarette smoking and using of protective masks during the working time should be encouraged.

  16. A novel application of concentrated solar thermal energy in foundries.

    Selvaraj, J; Harikesavan, V; Eshwanth, A

    2016-05-01

    Scrap preheating in foundries is a technology that saves melting energy, leading to economic and environmental benefits. The proposed method in this paper utilizes solar thermal energy for preheating scrap, effected through a parabolic trough concentrator that focuses sunlight onto a receiver which carries the metallic scrap. Scraps of various thicknesses were placed on the receiver to study the heat absorption by them. Experimental results revealed the pattern with which heat is gained by the scrap, the efficiency of the process and how it is affected as the scrap gains heat. The inferences from them gave practical guidelines on handling scraps for best possible energy savings. Based on the experiments conducted, preheat of up to 160 °C and a maximum efficiency of 70 % and a minimum efficiency of 40 % could be achieved across the time elapsed and heat gained by the scrap. Calculations show that this technology has the potential to save around 8 % of the energy consumption in foundries. Cumulative benefits are very encouraging: 180.45 million kWh of energy savings and 203,905 t of carbon emissions cut per year across the globe. This research reveals immense scope for this technology to be adopted by foundries throughout the world. PMID:26208658

  17. Statistical and Visualization Data Mining Tools for Foundry Production

    M. Perzyk

    2007-07-01

    Full Text Available In recent years a rapid development of a new, interdisciplinary knowledge area, called data mining, is observed. Its main task is extracting useful information from previously collected large amount of data. The main possibilities and potential applications of data mining in manufacturing industry are characterized. The main types of data mining techniques are briefly discussed, including statistical, artificial intelligence, data base and visualization tools. The statistical methods and visualization methods are presented in more detail, showing their general possibilities, advantages as well as characteristic examples of applications in foundry production. Results of the author’s research are presented, aimed at validation of selected statistical tools which can be easily and effectively used in manufacturing industry. A performance analysis of ANOVA and contingency tables based methods, dedicated for determination of the most significant process parameters as well as for detection of possible interactions among them, has been made. Several numerical tests have been performed using simulated data sets, with assumed hidden relationships as well some real data, related to the strength of ductile cast iron, collected in a foundry. It is concluded that the statistical methods offer relatively easy and fairly reliable tools for extraction of that type of knowledge about foundry manufacturing processes. However, further research is needed, aimed at explanation of some imperfections of the investigated tools as well assessment of their validity for more complex tasks.

  18. How to solve complex problems in foundry plants - future of casting simulation -

    Ohnaka, I.

    2015-06-01

    Although the computer simulation of casting has progressed dramatically over the last decades, there are still many challenges and problems. This paper discusses how to solve complex engineering problems in foundry plants and what we should do in the future, in particular, for casting simulation. First, problem solving procedures including application of computer simulation are demonstrated and various difficulties are pointed-out exemplifying mainly porosity defects in sand castings of spheroidal graphite cast irons. Next, looking back conventional scientific and engineering research to understand casting phenomena, challenges and problems are discussed from problem solving view point, followed by discussion on the issues we should challenge such as how to integrate huge amount of dispersed knowledge in various disciplines, differentiation of science-oriented and engineering-oriented models, professional ethics, how to handle fluctuating materials, initial and boundary conditions, error accumulation, simulation codes as black-box, etc. Finally some suggestions are made on how to challenge the issues such as promotion of research on the simulation based on the science- oriented model and publication of reliable data of casting phenomena in complicated-shaped castings including reconsideration of the evaluation system.

  19. Ultrasonic testing of the hardening kinetics of epoxy resins used for foundry patterns

    J. Zych

    2010-07-01

    Full Text Available The study presents the results of investigations on the hardening kinetics of modern pattern materials which, among others, include alsoepoxy resins. Tests were carried out using a new ultrasonic technique developed by the author of the present study. On the example of theEPO 999 resin, the run of the hardening process at temperatures of 10, 20 and 30oC was shown. This is the temperature range appliedduring production of foundry patterns. The time of the preliminary hardening amounted to 800 min at a temperature of 10oC, and to only180 min at a temperature of 30oC. Using ultrasonic technique, the effect of temperature on the modulus of elasticity Ed of the examinedresin was determined. The temperature has been observed to exert a linear effect on the value of the modulus Ed. When the resin pattern is preheated in the range of temperatures from 20 to 50oC, the value of the modulus Ed decreases by 30%. The drop in the value of themodulus Ed, as well as the resin hardness decreasing from 18 to 9,0HB at the increasing temperature reduce the applicability of thismaterial for patterns operating at high temperatures (moulding sands.

  20. Potential of the application of the modified polysaccharides water solutions as binders of moulding sands

    K. Kaczmarska

    2015-10-01

    Full Text Available The results of preliminary tests of selected properties of the moulding sands with the binder in the form of a 5 % water solution of the sodium salt of carboxymethyl starch (with a degree of substitution (DS of 0,2 and 0,87 arepresented in this study. The moulding sand properties such as permeability, abrasion resistance, tensile and bendingstrength - after curing - are shown in series of tests. The cure process was conducted in a field of electromagnetic radiation within the microwave range. The effect of the microwave treatment on the moulding sand was evaporating of water (solvent in a binder and cross-linking of the polymeric binder. As a result the cured moulding sands with particular properties, essential in the context of its application in the mould technology in the foundry industry, were obtained.

  1. 76 FR 74810 - Foundry Coke From China; Institution of a Five-Year Review

    2011-12-01

    ..., and F (19 CFR part 207), as most recently amended at 76 FR 61937 (October 6, 2011). \\1\\ No response to... duty order on imports of foundry coke from China (66 FR 48025). Following five-year reviews by Commerce... order on imports of foundry coke from China (72 FR 1214). The Commission is now conducting a...

  2. Optimising stock management in foundries to keep the economic size of orders

    J. Szymszal

    2007-04-01

    Full Text Available Skillful stock management is one of the main conditions to raise the production output of an enterprise, foundry shop included. This article outlines modern methods of stock management using the generally available Excel calculation sheet to estimate the economic order quantity and minimum stock level required for selected auxiliary materials used in foundry production.

  3. Field performance measurements of half-facepiece respirators--foundry operations.

    Myers, W R; Zhuang, Z; Nelson, T

    1996-02-01

    A series of field studies was conducted to measure workplace protection factors (WPF) provided by elastomeric and disposable half-facepiece respirators against different particulate contaminants. The research protocol developed for the study has been described in a previous article. This article presents results from dust and fume exposures at three foundries. The major components of the airborne exposures in these foundries were zinc, lead, and silicon. The major components of the in-facepiece samples were zinc, chlorine, and lead. Significant differences were observed in ambient zinc and lead concentration levels among foundries; however, no significant difference was observed in the in-facepiece concentrations of these elements among foundries. Respirator performance varied within each foundry, but there was no difference in performance when pooling all foundry data. The 5th, 10th and 50th percentile estimates for the pooled foundry and respirator WPF data were about 9, 16, and 114 respectively. The infacepiece concentration data clearly indicate that dust-fume-mist (DFM) class half-facepiece respirators, when conscientiously used, worn, and maintained, in conjunction with other existing controls in these foundries, provided effective worker protection. PMID:8615325

  4. Eastern Scheldt Sand, Baskarp Sand No. 15

    Andersen, A. T; Madsen, E. B.; Schaarup-Jensen, A. L.

    The present data report contains data from 13 drained triaxial tests, performed on two different sand types in the Soil Mechanics Laboratory at Aalborg University in March, 1997. Two tests have been performed on Baskarp Sand No. 15, which has already ken extensively tested in the Soil Mechanics...... Laboratory. The remaining 11 triaxial tests have ben performed on Eastern Scheldt Sand, which is a material not yet investigated at the Soil Mechanics Laboratory. In the first pari of this data report, the characteristics of the two sand types in question will be presented. Next, a description of the...

  5. Investigations of the Influence of the Matrix Recycling on Properties of the Moulding Sand with Geopol 618 Binder

    J. Kamińska

    2013-01-01

    Full Text Available Self-hardening moulding sands with water-glass hardened by liquid esters are applied in several foundry plants for making moulds for the production of heavy iron and steel castings. The main good point of this process is a low cost of sands. However, on account of a lowsusceptibility of this moulding sand for the matrix reclamation the fraction of sands originated from the reclamation is limited.The investigations presented in this work were aimed at the determination of the addition of the reclaimed material, obtained in the dry mechanical reclamation, on properties of the moulding sand with the Geopol 618 binder, which is water-glass modified by polymers and hardened by esters.

  6. Exposure of iron foundry workers to polycyclic aromatic hydrocarbons

    Omland, Øyvind; Sherson, D; Hansen, Åse Marie;

    1994-01-01

    (ELISA) and reverse phase high performance liquid chromatography (HPLC), respectively. 70 male foundry workers and 68 matched controls were investigated. High and low exposure groups were defined from breathing zone hygienic samples, consisting of 16 PAH compounds in particulate and gaseous phase. Mean...... than in smoking and non-smoking controls (0 (0-0.022) and 0 (0-0.010) mumol/mol creatinine). Dose-response relations between total PAH, pyrene, carcinogenic PAHs, and 1-hydroxypyrene for smokers, and polycyclic aromatic hydrocarbons adsorbed to dust for non-smokers are suggested. Exposure to PAHs...

  7. The management of production value stream factors in a foundry

    S. Borkowski

    2010-01-01

    Full Text Available Connection of two value streams: production and human resources were proposed as a new approach to the production process. To assess the factors of production value streams the elements of the top of the Toyota's house as well as fourth and sixth Toyota's managing principles were used. On the basis of the feedback from respondents –the foundry workers, there can be determined the validity of series of decisive factors' importance that equalizes the work load and requires the standardization.

  8. Methodological aspects of systemic designing of foundry plants

    R. Wrona

    2008-10-01

    Full Text Available An approach is attempted to systematise the systemic research. A set of hypotheses are formulated, defining how a conceptual design of afoundry plant should be developed and improved when it is investigated as a system. The methodology aims to eliminate the particular approach to design to be replaced by integral design. The need of integral design seems a logical consequence of a transition from taskoriented design to situational design. The methodology outlined here offers an innovative and modern approach to engineering design, particularly in foundry plant design.

  9. Baskarp Sand No. 15

    Ibsen, Lars Bo; Bødker, Lars Bødker

    The Soil Mechanics Laboratory has started performing tests with a new sand, Baskarp No 15. Baskarp No 15 is a graded sand from Sweden. The shapes of the largest grains are round, while the small grains have sharp edges. The main part of of Baskarp No 15 is quarts, but it also contains feldspar an...... and biotit. Mainly the sand will be used for tests concerning the development of the theory of building up pore pressure in sand....

  10. Total productive maintenance on example of automated foundry lines

    S. Kukla

    2009-07-01

    Full Text Available Within framework of the presented study one has performed analysis of stoppages in automatic foundry lines operation, and basing on assumptions from complex maintenance system has undertaken himself to develop a service maintenance schedule for machinery installed in the line. Moreover, one has presented general assumptions of TPM system operated in conditions of series and multi-series production of cast iron castings. One has constructed operational database and has elaborated a list of line stoppage causes within a year. One has proposed a possibility of implementation of manufacturing systems modeling and simulating technique in management of production machinery operation in a foundry shop. Within framework of the simulation experiment one has developed schedules of production, schedules of maintenance and has forecasted indices of general productivity of the machinery for a various scenarios of events on example of casting line having in-series structure of operational reliability. In course of the study there was implemented ARENA universal software package to modeling and simulation of the manufacturing systems.

  11. Use of Solid Waste (Foundry Slag) Mortar and Bamboo Reinforcement in Seismic Analysis for Single Storey Masonry Building

    Ahmad, S.; Husain, A.; Ghani, F.; Alam, M. N.

    2013-11-01

    The conversion of large amount of solid waste (foundry slag) into alternate source of building material will contribute not only as a solution to growing waste problem, but also it will conserve the natural resources of other building material and thereby reduce the cost of construction. The present work makes an effort to safe and economic use of recycle mortar (1:6) as a supplementary material. Conventional and recycled twelve prisms were casted with varying percentage of solid waste (foundry slag) added (0, 10, 20, 30 %) replacing cement by weight and tested under compression testing machine. As the replacement is increasing, the strength is decreasing. 10 % replacement curve is very closed to 0 % whereas 20 % is farther and 30 % is farthest. 20 % replacement was chosen for dynamic testing as its strength is within permissible limit as per IS code. A 1:4 scale single storey brick model with half size brick was fabricated on shake table in the lab for dynamic testing using pure friction isolation system (coarse sand as friction material µ = 0.34). Pure friction isolation technique can be adopted economically in developing countries where low-rise building prevails due to their low cost. The superstructure was separated from the foundation at plinth level, so as to permit sliding of superstructure during severe earthquake. The observed values of acceleration and displacement responses compare fairly with the analytical values of the analytical model. It also concluded that 20 % replacement of cement by solid waste (foundry slag) could be safely adopted without endangering the safety of the masonry structures under seismic load.To have an idea that how much energy is dissipated through this isolation, the same model with fixed base was tested and results were compared with the isolated free sliding model and it has been observed that more than 60 % energy is dissipated through this pure friction isolation technique. In case of base isolation, no visible cracks

  12. Lund Sand No 0

    Ibsen, Lars Bo; Jakobsen, Finn Rosendal

    During the last 15 years the Geotechnical Engineering Group (GEG) at Aalborg University has performed triaxial tests with a sand called Lund No 0. Lund No 0 is a graded sand from a gravel pit near Horsens in Denmark. For the classification of the sand the following tests have been performed: Sieve...

  13. Energy efficiency improvement and pollution reduction in a cupola route foundry

    Pal, P.; Bhattacherjee, S. [Tata Energy Research Institute, New Delhi (India)

    2001-07-01

    Coke is the major source of fuel used in foundries, primarily to melt the metallic charges in a vertical shaft furnace called cupola. Most of the cupolas operating in the small-scale foundries have very low energy efficiencies and poor environmental performances. The paper describes a technological upgradation initiative undertaken to improve the energy efficiency environmental performance of small-scale foundry units in India. Technology upgradation of the melting plant leads to reduced energy consumption, which in turn leads to savings in operating cost and has the added attraction of reduction in emissions generation at source. The reduction of pollution at source reduces the size of the pollution control system necessary to meet the statutory emission standards. Till recently, most of the foundries had conventional cupolas. The DBC (divided blast cupola) is an attractive option of reducing coke consumption at a modest investment. The design of a suitable flue gas cleaning system along with DBC was undertaken to provide a viable solution to small-scale foundries. The paper describes the design features as regards energy efficiency, pollution, and melting of a demonstration cupola plant that was set up at a foundry in Howrah. Results of the demonstration project reveal that there is a huge potential for energy saving and pollution reduction in foundries of India. However, the compliance to environmental standards will be better if the emission limits are made more pragmatic and a better rapport is established between the industry associations and controlling authorities. 3 refs., 2 figs., 2 tabs.

  14. Cause-specific mortality due to malignant and non-malignant disease in Korean foundry workers.

    Jin-Ha Yoon

    Full Text Available BACKGROUND: Foundry work is associated with serious occupational hazards. Although several studies have investigated the health risks associated with foundry work, the results of these studies have been inconsistent with the exception of an increased lung cancer risk. The current study evaluated the mortality of Korean foundry workers due to malignant and non-malignant diseases. METHODS: This study is part of an ongoing investigation of Korean foundry workers. To date, we have observed more than 150,000 person-years in male foundry production workers. In the current study, we stratified mortality ratios by the following job categories: melting-pouring, molding-coremaking, fettling, and uncategorized production work. We calculated standard mortality ratios (SMR of foundry workers compare to general Korean men and relative risk (RR of mortality of foundry production workers reference to non-production worker, respectively. RESULTS: Korean foundry production workers had a significantly higher risk of mortality due to malignant disease, including stomach (RR: 3.96; 95% CI: 1.41-11.06 and lung cancer (RR: 2.08; 95% CI: 1.01-4.30, compared with non-production workers. High mortality ratios were also observed for non-malignant diseases, including diseases of the circulatory (RR: 1.92; 95% CI: 1.18-3.14, respiratory (RR: 1.71; 95% CI: 1.52-21.42 for uncategorized production worker, and digestive (RR: 2.27; 95% CI: 1.22-4.24 systems, as well as for injuries (RR: 2.36; 95% CI: 1.52-3.66 including suicide (RR: 3.64; 95% CI: 1.32-10.01. CONCLUSION: This study suggests that foundry production work significantly increases the risk of mortality due to some kinds of malignant and non-malignant diseases compared with non-production work.

  15. Evolutionary based system for production scheduling in foundry

    A. Stawowy

    2008-10-01

    Full Text Available This work presents a development of a capable-to-promise system for companies that operate under the hybrid make-to-order and maketo-stock strategy in a lot-sizing and flowshop environment. Proposed system simultaneously considers planning and scheduling processesin order to achieve the optimality. Optimisation engine is based on an advanced evolutionary algorithm. Information available in ERPsystem from different production units and stages, the optimization module, and customer requests are integrated via Internet using XMLlanguage as a data exchange standard.The details on key elements of the system and a software architecture are given. Practical application of the system is illustrated on the example of production scheduling for an iron castings foundry.

  16. The influence of microwave curing time and water glass kind on the properties of molding sands

    K. Granat

    2007-12-01

    Full Text Available This work presents results of research on the influence of microwave heating time on the process of hardening of water glass molding sands. Essential influence of this drying process on basic properties such as: compression, bending and tensile strength as well as permeability and wear resistance, has been found. It has been proved, that all the investigated sorts of sodium water glass could be used as binding material of molding sands intended for curing with the microwave process heating. It has been found, while analyzing the results of property studies of microwave heated molding sands with 2.5% addition of water glass, that all available on the market kinds of this binding agent (including the most frequently used in foundry 145 and 149 kinds after microwave heating guarantee very good compression, bending and tensile strength as well as permeability and wear resistance. Moreover, it has been determined that the optimal curing time of molding sands containing various kinds of water glass is 240 seconds. After this time, all basic properties of molding sands are stable. The use of microwave curing of water glass molding sands results in a significant decrease of hardening process time, full stabilization of molding sands as well as much lower energy consumption.

  17. Active binder content as a factor of the control system of the moulding sand quality

    J. Jakubski

    2011-01-01

    Full Text Available One of the modern methods of the production optimisation are artificial neural networks. Neural networks are gaining broader and broaderapplication in the foundry industry, among others for controlling melting processes in cupolas and in arc furnaces, for designing castingsand supply systems, for controlling moulding sand processing, for predicting properties of cast alloys or selecting parameters of pressurecastings. An attempt to apply neural networks for controlling the quality of bentonite moulding sands is presented in this paper. This is theassessment method of sands suitability by means of detecting correlations between their individual parameters. The presentedinvestigations were obtained by using the Statistica 9.0 program. The presented investigations were aimed at the selection of the neuralnetwork able to predict the active bentonite content in the moulding sand on the basis of this sand properties such as: permeability,compactibility and the compressive strength. An application of the Statistica program allowed to select automatically the type of networkproper for the representation of dependencies occurring in between the proposed moulding sand parameters. The most advantageousconditions were obtained for the uni-directional multi-layer perception (MLP network. Knowledge of the neural network sensitivity to individual moulding sand parameters, allowed to eliminate not essential ones.

  18. Replacement of Natural Sand with Efficient Alternatives: Recent Advances in Concrete Technology

    Anzar Hamid Mir

    2015-03-01

    Full Text Available Concrete is the most undisputable material being used in infrastructure development throughout the world. It is a globally accepted construction material in all types of Civil Engineering structures. Natural sand is a prime material used for the preparation of concrete and also plays an important role in Mix Design. Now a day‟s river erosion and other environmental issues have led to the scarcity of river sand. The reduction in the sources of natural sand and the requirement for reduction in the cost of concrete production has resulted in the increased need to find new alternative materials to replace river sand so that excess river erosion is prevented and high strength concrete is obtained at lower cost. Partial or full replacement of natural sand by the other alternative materials like quarry dust, foundry sand and others are being researched from past two decades, in view of conserving the ecological balance. This paper summarizes conclusions of experiments conducted for the properties like strength, durability etc. It was observed the results have shown positive changes and improvement in mechanical properties of the conventional concrete due to the addition or replacement of fine sand with efficient alternatives.

  19. ESTIMATION OF WORKING CONDITIONS OF FOUNDRY WORKERS BY INFRARED (HEAT RADIATION

    A. M. Lazarenkov

    2010-01-01

    Full Text Available The description of infrared radiations, their influence on human organism is given. The results of investigation of infrared (heat radiation intensity on the workers in foundries are given.

  20. Determining Foundry Area of Bronze Vessel Using REE in Clay Mould Residues

    2006-01-01

    The composition of casting clay core might provide clue to the foundry area of the bronze vessels. REE analysis of the residual clay mould was conducted by inductively coupled plasma atomic emission spectrometer (ICP-AES). Results reveal that characteristic of REE of clay mould from different region is dissimilar. It is feasible to restrict the possible foundry area of the bronze vessels on the basis of analysis of REE of clay mould residues on the bronzes. Meanwhile, this paper attempts to determine the foundry area of the bronze vessels unearthed at Jiuliandun tombs of Chu State, dated back to Warring States Period, in Zaoyang City, Hubei Province, and at Zuozhong cemetery, Spring and Autumn Period, in Jingmen City, Hubei Province. REE of clay core provides information on the foundry area of bronze vessels.

  1. Implementation KMES Quality system for acquisition and processing data in chosen foundry

    R. Sika

    2008-08-01

    Full Text Available In the paper, main assumptions, algorithms and functions of author’s KMES Quality system are discussed. Its working version is tested in chosen foundry by near 2 years. This system is applied to enlarge the use of chosen technological data accessible during foundry processes. The data can be introduced by means of keyboard directly in the fields (windows present on the PC screen according to program commands, instead of report-manuscripts containing measured results, or from the automated measurement recording system by direct data import to KMES Quality system. In the paper, a way of technological data acquisition with their further integration into main foundry databases and their processing, with taking into consideration e.g. kind of casting assortment, current time, sequences of measurements, are presented. Also the capabilities of linking KMES Quality system with SAP R/3 system existing in this foundry useful to quality assurance is show.

  2. Electromagnet Gripping in Iron Foundry Automation Part I: Principles and Framework

    Rhythm Suren Wadhwa

    2011-11-01

    Full Text Available Robot grippers are employed to position and retain parts in automated assembly operations. This paper presents an overview of electromagnet part handling framework in an iron foundry and an equivalent electromagnet circuit model. The manner in which this whole concept of automated gripping system operates will be discussed in this paper. The material handling system uses machine vision system coupled with conveyor motion and Ethernet communication strategy to assist the material handling system for transporting the foundry parts. The paper provides an overview of the electromagnet principles at play. The electromagnet interaction with the part is the key issue in the robust handling of this automated foundry system. This paper helps in the realization of the concept of automation in an iron foundry, in which the number of published studies is very limited.

  3. Laboratories for the 21st Century: Case Studies, Molecular Foundry, Berkeley, California

    2010-11-01

    This case study provides information on the Molecular Foundry, which incorporates Labs21 principles in its design and construction. The design includes many of the strategies researched at Lawrence Berkeley Laboratory for energy efficient cleanroom and data centers.

  4. Ergonomic and work safety evaluation criteria of process excellence in the foundry industry

    Butlewski, M.; A. Misztal; Jasiulewicz-Kaczmarek, M.; Janik, S.

    2014-01-01

    The article presents a concept of criteria assessment called the “process excellence” for ergonomics and work safety in enterprises of the foundry industry as well as points to the possibility of its application.

  5. Oil sands and petrochemicals

    A study was conducted to evaluate new feedstocks from Alberta's vast oil sands resources to supplement natural gas liquids. The long-term competitiveness of Alberta's petrochemical industry can be increased by having both gas and oil feedstock options. Several schemes were evaluated to help Alberta develop synergies for its oil sands and petrochemical industries through cost effective integration of oil sands, upgrading, refining and petrochemical development. It was shown that phased integration of oil sands and petrochemical developments is technically and economically feasible to co-produce high grade fuels and petrochemicals. Alberta has the potential to become a world-scale energy and petrochemical producer. Alberta's oil sands facilities are potentially capable of supporting new world-scale plants producing ethylene, propylene, benzene, para-xylene, and other high-value-added derivatives. The products can be produced by integrating existing and new oil sands upgrading plants, refineries and petrochemical plants. tabs., figs

  6. Research and application of enterprise resource planning system for foundry enterprises

    Zhou Jianxin; Ji Xiaoyuan; Liao Dunming

    2013-01-01

    PPDB issues - four aspects of current management issues of foundry enterprises are discussed in this paper, including Production Management, Process Control, Duration Monitoring and Business Intelligence Data Analysis. Also a whole Enterprise Resource Planning (ERP) solution for foundry enterprises is proposed. The solution contains many models, four of which are used to solve the PPDB issues. These are called SPDB models, which separately are the Single-piece management model (based on casti...

  7. Development of method for identification of compounds emitted during thermal degradation of binders used in foundry

    A. Bobrowski; B. Grabowska; M. Holtzer; Kubecki, M.

    2011-01-01

    The aim of the research was to develop a method for identification of compounds emitted during thermal degradation of binders used in foundry. Research were performed with the use of Certified Reference Materials mixtures of semi-volatiles compounds with furfuryl alcohol and aldehyde. Furfuryl-urea resin samples were also used. Station for thermal degradation of materials used in foundry was designed and made. Thermal degradation process conditions and gas chromatograph coupled with high reso...

  8. Barriers to and drivers for energy efficiency in the Swedish foundry industry

    Despite the need for increased industrial energy efficiency, studies indicate that cost-efficient energy conservation measures are not always implemented, explained by the existence of barriers to energy efficiency. This paper investigates the existence of different barriers to and driving forces for the implementation of energy efficiency measures in the energy intensive Swedish foundry industry. The overall results from a questionnaire show that limited access to capital constitutes by far the largest barrier to energy efficiency according to the respondents. A comparison between group-owned and privately owned foundries shows that, except for limited access to capital, they face different high-ranked barriers. While barriers within group owned companies are more related to organizational problems, barriers within private foundries are more related to information problems. This study also found that energy consultants or other actors working with energy issues in foundries are of major importance in overcoming the largest barriers, as the foundries consider them trustworthy. They may thus help the foundries overcome organizational problems such as lack of sub-metering and lack of budget funds by quantifying potential energy efficiency investments. The two, by far, most important drivers were found to be people with real ambition and long-term energy strategies

  9. Baskarp Sand No. 15

    Borup, Marianne; Hedegaard, Jette

    The Soil Mechanics Laboratory has started performing tests with a new sand, Baskarp No 15. Baskarp No 15 is a graded sand from Sweden. The shapes of the largest grains are round, while the small grains have sharp edges. The main part of of Baskarp No 15 is quarts, but it also contains feldspar an...

  10. Sands cykliske styrke

    Ibsen, Lars Bo

    Sands cykliske styrke kan beskrives ved Cyclic Liquefaction, Mobilisering, Stabilization og Instant Stabilization. I artiklen beskrives hvorfor Stabilization og Instant Stabilization ikke observeres, når sands udrænede styrke undersøges i triaxial celler, der anvender prøver med dobbelt prøvehøjde....

  11. Cleanup under Airlock of an Old Uranium Foundry - 13273

    Since 2004, AREVA's subsidiary SICN has been conducting the cleanup and dismantling of an old uranium foundry located in the town of Annecy (France). The first operations consisted in the removal of the foundry's production equipment, producing more than 300 metric tons (MT) of waste. The second step consisted in performing the radiological characterization of the 1,600 m2 (17,200 ft2) building, including underground trenches and galleries. The building was precisely inventoried, based on operations records and direct measurements. All sub-surfaces, which needed to be cleaned up were characterized, and a determination of the contamination migration was established, in particular with trenches and galleries. The wall thicknesses to be treated were empirically justified, knowing that the maximal migration depth inside concrete is 5 mm for a liquid transfer vector. All singularities such as cracks, anchoring points, etc. were spotted for a complete and systematic treatment. Building structures not laying directly on the soil, such as floor slabs, were not cleaned up but directly deconstructed and disposed of as waste. The facility was located within the town of Annecy. Therefore, in order to avoid the risk of dusts dispersion and public exposure during the building deconstruction and the soil treatment, a third of the building's surface was confined in a sliding airlock built from a metal structure capable of resisting to wind and snow, which are frequent in this area. This particular structure provided a static confinement over the half of the building which was covered and a dynamic confinement using a ventilation and high efficiency air filtration system, sized to provide 2.5 air changes per hour. The enclosure and its metallic structure is 33 m long (108 feet), 25 m wide (82 feet), and 13 m high (42 feet), for a volume of 10,000 m3 (353,000 ft3). It was made up of a double skin envelope, allowing the recycling of its structure and outside envelope. After cleaning

  12. Analysis of effectiveness of used sands reclamation treatment – in various technological devices

    R. Dańko

    2009-10-01

    Full Text Available The analysis of effectiveness of spent sands reclamation treatment performed in technological devices of various intensity of dry reclamation – during which used binding material is being removed from grain surfaces – is presented in the paper. Variety of reclamation influences was considered via the realization of the so called elementary operations such as: rubbing, grinding and crushing [1-5], which are realised mainly in dry mechanical reclamation devices but also appear in other technological devices for sand preparation.The model rotor reclaimer and two types of mixers used for preparing initial foundry sands with resin U 404 and hardener 100 T3 of the Hüttenes-Albertus Company were applied for tests.The theoretical model for assessing the effectiveness of reclamation treatment developed by the author [3, 4], was experimentally verified [5, 7], with the application of standard testing procedures. The model can be considered a new tool enabling the selection of optimal reclamation times for the given used sand at the assumed intensity of silica sand matrix recovery. Sand mixture of a proper composition fulfilled needed technological properties after total hardening was used as charge material in experiments. The reclamation treatment consisted of mechanical and mechanical-cryogenic reclamation performed within a wide range of times and conditions influencing the treatment intensity.

  13. The influence of microwave heating and water glass kind on the properties of molding sands

    K. Granat

    2008-03-01

    Full Text Available This work presents rcsults of research on thc influcncc of microwave heating time on the process of hardening of warcr glass moldingsands. Essential influence of this drying process on basic properties such as: cornprcssion, bcnding mind tcnsitc strcng~h as well aspcrrneabili~y and war resistance, has bccn found. It has bccn proved, that at1 thc investigated sorts of sodium water glass could be uscd asbinding material of molding sands intended for curing with the microwave process healing. It has bccn found, while analyzing the rcsultsof property studics or microwavc heated molding sands with 2.5% addition of water glass, that aIl available on the markct kinds of thisbinding agent (inctuding the most frequently uscd in foundry 145 and 149 kinds after microwave heating guarantee very goodcompression, bending and tensile strength as well as permeability and wcar resistance. Moroovcr, it has bccn dctcrmined that the optimalcuring powcr of molding sands containing various kinds of water gIass is 560 W. AII values exceeding this rcsult in stabilization of basicpropcrtics of molding sands. The use of microwave curing of water glass molding sands results in a significant decrease of hardeningprocess time. full stabilization of molding sands as well as much lower energy consumption.

  14. Petrochemicals from oil sands

    The petrochemical industry in Alberta developed rapidly during the 1980s and 1990s. However, projected diminishing gas production from the Western Canadian Sedimentary Basin has raised concerns about the future growth of the industry in Alberta. A joint industry/government study has been conducted to evaluate new feedstocks from Alberta's vast oil sands resources to supplement natural gas liquids. Having both gas and oil sands feedstock options should increase the long-term competitiveness of Alberta's petrochemical industry.This paper presents a framework for evaluating and optimizing schemes for helping Alberta develop synergies for its oil sands and petrochemical industries through cost effective integration of oil sands, upgrading, refining and petrochemical development from 2005 to 2020. The paper places emphasis on specific locations and market conditions. It demonstrates that phased integration of oil sands and petrochemical developments is technically and economically feasible to co-produce high grade fuels and petrochemicals, assuming a new pipeline is built between Edmonton and Vancouver. Alberta has the potential to become a world-scale energy and petrochemical cluster. Alberta's oil sands facilities are potentially capable of supporting new world-scale plants producing ethylene, propylene, benzene, para-xylene, and other high-value-added derivatives. The products can be produced by integrating existing and new oil sands upgrading plants, refineries and petrochemical plants within the next 5 to 10 years. 3 refs., 2 tabs., 7 figs

  15. Sand-rich deltas

    This article focuses on the reservoir characteristics of high-energy sand-rich deltas. These form when the wave and tidal action is sufficiently strong to rework the deposits brought in by distributary channels before their burial. The principal types of sand bodies and highest-quality reservoir rocks in a delta are channels and stream-mouth bars. Also present are the sheet sands deposited on a delta front and localized sand bodies left in minor crevasse deposits adjacent to channels during floods. While these bodies have definite areal relationships to one another during the process of building a lobe on the delta, their three-dimensional relationships become complex as the deltas build seaward or shift positions along the shoreline. Thus, a channel active during a later building cycle may cut into or may lie over stream-mouth bars, delta-front sheets, or crevasse sands left earlier. Fortunately, the various sand bodies have different distributions or permeability and different responses to logs so that they can be identified. The coarsest sand is left at the base of a channel and silt and clays are left at the top. Low gamma ray log responses at the bases show that little clay or shale is present. The increased gamma ray log response toward the tops of the channels reflects the presence of more clay and shale

  16. Signalling a foundry mould filling degree with infrared sensors

    M. Bogdan

    2008-07-01

    Full Text Available A contactless method of measuring a foundry mould filling degree in course of its pouring with liquid metal is suggested. The concept is based on infrared radiation of molten metal appearing in venting and flow-off holes. As the detector, an infrared channel receiving diode is applied. Three solutions were tested. In the first solution, the diode is placed at the calculated distance from the radiation source, in a housing that suppresses the scattered signal. The housing contains the electronics, while power supply and control signals are delivered by conductors. A diode actuation threshold is established in order to obtain high resolution and repeatability of the results. On the output, a miniature relay transmits the signal to the control system. In the second solution, the measuring system is supplied with a battery and the signal in transmitted through a plastic optical fibre. In the third solution, the optical fibre serves as an energy carrier. The optical system focuses the infrared radiation and introduces the energy to the optical fibre. On the other end of the fibre, a phototransistor amplifies the signal, forms it and transmits to the control system. Some experiments were carried out. Their results permitted noting disadvantages and advantages of individual solutions. It was evidenced that the measurement results obtained using the infrared radiation are independent on a constructional design. The solutions utilising optical fibres proved to be more useful in industrial conditions. Targets and further directions of research works using transceivers for wireless data transmission are presented.

  17. Problems of bentonite rebonding of synthetic system sands in turbine mixers

    A. Fedoryszyn

    2008-12-01

    Full Text Available Turbine (rotor mixers are widely used in foundries for bentonite rebonding of synthetic system sands. They form basic equipment in modern sand processing plants. Their major advantage is the short time of the rebond mixing cycle.Until now, no complete theoretical description of the process of mixing in turbine mixers has been offered. Neither does it seem reasonable to try to adapt the theoretical backgrounds of the mixing process carried out in mixers of other types, for example, rooler mixers [1], to the description of operation of the turbine mixers. Truly one can risk the statement that the individual fundamental operations of mixing in rooler mixers, like kneading, grinding, mixing and thinning, are also performed in turbine mixers. Yet, even if so, in turbine mixers these processes are proceeding at a rate and intensity different than in the roller mixers. The fact should also be recalled that the theoretical backgrounds usually relate to the preparation of sand mixtures from new components, and this considerably restricts the field of application of these descriptions when referred to rebond mixing of the system sand. The fundamentals of the process of the synthetic sand rebonding with bentonite require determination and description of operations, like disaggregation, even distribution of binder and water within the entire volume of the rebonded sand batch, sand grains coating, binder activation and aeration.This study presents the scope of research on the sand rebonding process carried out in turbine mixers. The aim has been to determine the range and specific values of the designing and operating parameters to get optimum properties of the rebonded sand as well as energy input in the process.

  18. Sand and Gravel Operations

    Department of Homeland Security — This map layer includes sand and gravel operations in the United States. These data were obtained from information reported voluntarily to the USGS by the aggregate...

  19. Vestled - Hvide Sande

    Juel-Christiansen, Carsten; Hesselbjerg, Marianne; Schønherr, Torben

    2009-01-01

    Værket Vestled i Hvide Sande præsenteret i sammenhæng af 1000 nutidige landskabsarkitektoniske arbejder fra hele verden, hvor hvert værk vises på én side......Værket Vestled i Hvide Sande præsenteret i sammenhæng af 1000 nutidige landskabsarkitektoniske arbejder fra hele verden, hvor hvert værk vises på én side...

  20. 77 FR 34012 - Foundry Coke Products From the People's Republic of China: Continuation of Antidumping Duty Order

    2012-06-08

    ... Five-Year (``Sunset'') Review, 76 FR 74775 (December 1, 2011). \\2\\ See Foundry Coke Products from the... FR 20788 (April 6, 2012) and accompanying Issues and Decision Memorandum. \\3\\ See Foundry Coke Products from China Determination, 77 FR 32998 (June 4, 2012), and USITC Publication 4326 (May 29,...

  1. Rebounding process of moulding sands-thermal degradation of bentonite binding qualities

    R. Dańko

    2010-01-01

    Full Text Available Problems related to a gradual degradation of binding qualities of montmorillonite, the main component of foundry bentonites, are presented in the paper. This degradation is caused by high temperatures originated from liquid metal influencing moulding sands. Laboratory measurements of an active binding agent content in classic moulding sands prepared with two types of bentonite and subjected to a controlled heating to high temperatures – were performed. These laboratory examinations were compared to industrial tests, in which a temperature distribution was being determined in several places in the thickness of the casting ingot mould for 24 hours from the moment of pouring liquid metal. On the basis of the performed examinations, the method allowing to determine optimal additions in the rebounding process of the tested bentonites was developed.

  2. [Mortality due to bronchopulmonary cancers in workers of 2 foundries].

    Moulin, J J; Lafontaine, M; Mantout, B; Belanger, A; Michel, M; Wild, P; Clavel, T; Fournier, M; Fontana, J M

    1995-01-01

    A mortality study was carried out in two factories producing stainless steel in order to assess lung cancer risk among workers employed in coke oven, blast and open hearth furnaces, foundry, electric furnace, hot and cold rolling mills and pickling areas. Occupational exposures of interest were chromium compounds, nickel compounds, polycyclic aromatic hydrocarbons (PAH), silica and asbestos. All male workers having at least one year of employment between 01.01.1960 and 31.12.1990 were followed up for mortality. The vital status was assessed from birth place registries. Complete job histories since date of first employment were abstracted from the company files. The smoking habits of 50% of the cohort members were known from medical records. The observed number of deaths (obs) were compared with the expected ones based on regional rates with adjustment for age, sex and calendar time (Standardized Mortality Ratio, SMR). The cohorts included 6324 (factory 1) and 5270 (factory 2) workers. The overall mortality did not differ markedly from that expected in both factories: SMR = 0.95 (obs = 1540, p = 0.05) in factory 1 and SMR = 1.06 (obs = 916, non-significant) in factory 2. SMRs for lung cancer did not differ from unity, respectively 0.99 (obs = 105) and 1.00 (obs = 54), in whole cohorts. Non-significant lung cancer excesses were observed among workers of some workshops where exposures of interest might have occurred: coke oven (SMR = 2.04), blast furnace (SMR = 1.36), open hearth furnace (SMR = 1.75), hot rolling mills (SMR = 1.29). These processes, however, are no longer involved in the study factories. Furthermore, no lung cancer excess was observed among workers employed in current workshops: electric furnaces and cold rolling mills. PMID:7732197

  3. Optimization of casting defects analysis with supply chain in cast iron foundry process

    C. Narayanaswamy

    2016-10-01

    Full Text Available Some of the foundries are in need of meeting production targets and due to the urgency they ignore the rejections. The objective of this paper is to analyze the various defects, [1] from molding process in a cast iron foundry. The Failure Mode Effects Analysis (FMEA in quality control [2-6] with suitable supply chain for mold making process considering rejection rates are identified and analyzed in terms of Risk Priority Number (RPN to prioritize the attention for each of the problem. The optimum levels of selected parameters [7] are obtained in this analysis.

  4. Database for foundry engineers – simulationDB – a modern database storing simulation results

    P. Malinowski

    2010-11-01

    Full Text Available Purpose: of this paper The main aim of this paper is to build specific database system for collecting, analysing and searching simulation results.Design/methodology/approach: It was prepared using client-server architecture. Then was prepared GUI - Graphical User Interface.Findings: New database system for foundry was discovered.Practical implications: System development is in progress and practical implication will be hold in one of iron foundry in next year.Originality/value: The original value of this paper is innovative database system for storing and analysing simulation results.

  5. Fabrication of NMOS capacitors with a low-voltage coefficient at a silicon foundry

    Helms, W. J.

    1985-01-01

    The custom integrated circuit design technic pioneered by Mead and Conway (1980) is often used for moderately complex digital systems. The fabrication is carried out at a foundry where a standard NMOS process is applied to the design. In this note, the Mead-Conway technique has been applied to analog circuits with the goal of producing a reasonable quality switched capacitor filter with as few process modifications as possible. Seven chip runs have been carried out at two separate foundries with good and consistent results.

  6. Sand pits and gravel-sand pits

    Řehounková, Klára; Řehounek, J.; Beran, L.; Bogusch, P.; Blízek, J.; Boukal, M.; Grycz, F.; Hátle, M.; Hlásek, J.; Heneberg, P.; Hesoun, P.; Konvička, Martin; Lepšová, A.; Matějček, T.; Rektoris, L.; Stárka, L.; Zavadil, V.

    České Budějovice : Faculty of Science, University of South Bohemia in České Budějovice, 2011 - (Řehounková, K.; Řehounek, J.; Prach, K.), s. 51-67 ISBN 978-80-7394-322-6 R&D Projects: GA ČR(CZ) GAP505/11/0256 Institutional research plan: CEZ:AV0Z60050516; CEZ:AV0Z50070508 Institutional support: RVO:67985939 ; RVO:60077344 Keywords : sand pits Subject RIV: EH - Ecology, Behaviour

  7. Oil sands tax expenditures

    The oil sands are a strategic Canadian resource for which federal and provincial governments provide financial incentives to develop and exploit. This report describes the Oil Sands Tax Expenditure Model (OSTEM) developed to estimate the size of the federal income tax expenditure attributed to the oil sands industry. Tax expenditures are tax concessions which are used as alternatives to direct government spending for achieving government policy objectives. The OSTEM was developed within the business Income Tax Division of Canada's Department of Finance. Data inputs for the model were obtained from oil sands developers and Natural Resources Canada. OSTEM calculates annual revenues, royalties and federal taxes at project levels using project-level projections of capital investment, operating expenses and production. OSTEM calculates tax expenditures by comparing taxes paid under different tax regimes. The model also estimates the foregone revenue as a percentage of capital investment. Total tax expenditures associated with investment in the oil sands are projected to total $820 million for the period from 1986 to 2030, representing 4.6 per cent of the total investment. 10 refs., 2 tabs., 7 figs

  8. Gas percolation through sand

    Previous research has determined the shock properties of quartz sand. The effect of the physical processes occurring with varying moisture content and particle size were shock presented. In this study the same quartz sand, in a column is subjected to blast waves over a range of pressure. The diagnostics used are pressure sensors and high-speed photography. The effect of grain size on propagation time and the effect of moisture content are determined. Aspects of particle and liquid movement are also discussed. While the velocity of the percolation through the bed is primarily controlled by grain size the effect of moisture and liquids reveals a more complex dependence.

  9. Risk assessment of chemicals in foundries: The International Chemical Toolkit pilot-project

    In Brazil, problems regarding protection from hazardous substances in small-sized enterprises are similar to those observed in many other countries. Looking for a simple tool to assess and control such exposures, FUNDACENTRO has started in 2005 a pilot-project to implement the International Chemical Control Toolkit. During the series of visits to foundries, it was observed that although many changes have occurred in foundry technology, occupational exposures to silica dust and metal fumes continue to occur, due to a lack of perception of occupational exposure in the work environment. After introducing the Chemical Toolkit concept to the foundry work group, it was possible to show that the activities undertaken to improve the management of chemicals, according to its concept, will support companies in fulfilling government legislations related to chemical management, occupational health and safety, and environmental impact. In the following meetings, the foundry work group and FUNDACENTRO research team will identify 'inadequate work situations'. Based on the Chemical Toolkit, improvement measures will be proposed. Afterwards, a survey will verify the efficency of those measures in the control of hazards and consequently on the management of chemicals. This step is now in course

  10. Building with Sand

    Ashbrook, Peggy

    2010-01-01

    Children playing in damp sand invariably try to make a tower or a tunnel. By providing experiences with a variety of materials, alone and together, teachers set up the conditions for children to learn through their senses and ensure that a class approaches a topic with a common set of experiences to build on. Learning about the properties of…

  11. Extracting Oil From Tar Sands

    Ford, L. B.; Daly, D.

    1984-01-01

    Recovery of oil from tar sands possible by batch process, using steam produced by solar heater. In extraction process, solar heater provides steam for heating solvent boiler. Boiling solvent removes oil from tar sands in Soxhlet extractor.

  12. On Pluvial Compaction of Sand

    Jacobsen, Moust

    At the Institute of Civil Engineering in Aalborg model tests on dry sand specimens have been carried out during the last five years. To reduce deviations in test results, the sand laying technique has been carefully studied, and the sand mass spreader constructed. Preliminary results have been...

  13. Moving sand dunes

    Sparavigna, Amelia Carolina

    2011-01-01

    In several desert areas, the slow motion of sand dunes can be a challenge for modern human activities and a threat for the survival of ancient places or archaeological sites. However, several methods exist for surveying the dune fields and estimate their migration rate. Among these methods, the use of satellite images, in particular of those freely available on the World Wide Web, is a convenient resource for the planning of future human settlements and activities.

  14. Intricately Rippled Sand Deposits

    2006-01-01

    [figure removed for brevity, see original site] Click on the image for Intricately Rippled Sand Deposits (QTVR) NASA's Mars Exploration Rover Spirit welcomed the beginning of 2006 on Earth by taking this striking panorama of intricately rippled sand deposits in Gusev Crater on Mars. This is an approximate true-color rendering of the 'El Dorado' ripple field provided by Spirit over the New Year's holiday weekend. The view spans about 160 degrees in azimuth from left to right and consists of images acquired by Spirit's panoramic camera on Spirit's 708th and 710th Martian days, or sols, (Dec. 30, 2005 and Jan. 1, 2006). Spirit used the Pancam's 750-nanometer, 530-nanometer and 430-nanometer filters to capture the colors on Mars. Scientists have eliminated seams between individual frames in the sky portion of the mosaic to better simulate the vista a person standing on Mars would see. Spirit spent several days acquiring images, spectral data, and compositional and mineralogical information about these large sand deposits before continuing downhill toward 'Home Plate.'

  15. Oil sands supply outlook

    In March 2004, The Canadian Energy Research Institute released a report on the expected future supply from Alberta's oil sands. The report indicates that the future for the already well-established oil sands industry is promising, particularly given the outlook for oil prices. The challenges facing the industry include higher industry supply costs and the need for innovative commercial and technological solutions to address the risks of irregularities and changes in crude oil prices. In 2003, the industry produced 874 thousand barrels per day of synthetic crude oil and unprocessed crude bitumen. This represents 35 per cent of Canada's total oil production. Current production capacity has increased to 1.0 million barrels per day (mbpd) due to new projects. This number may increase to 3.5 mbpd by 2017. Some new projects may be deferred due to the higher raw bitumen and synthetic crude oil supply costs. This presentation provided supply costs for a range of oil sands recovery technologies and production projections under various business scenarios. tabs., figs

  16. Risk assessment related to manual handling on choosen work possition in foundry Alstom Power Sp. z o. o.

    Kowal, G.

    2010-01-01

    Manual handling remains one of the different types of transport inside working place, although technological progress and modernorganization of work. Manual transport as a transport inside working place is related to foundry industry. According to polish lawregulations employer has to give consideration to manual handling in professional risk assessment and introduce actions for manualhandling reduction. In Foundry Elblag case there is found that in many processes manual handling are made by ...

  17. AN ANALYSIS OF THE DIFFERENTIATION STRATEGIES OF RURAL FOUNDRIES IN THE BEGINNING OF THE 20TH CENTURY IN THE PROVINCE OF QUEBEC

    Lisa Baillargeon

    2009-01-01

    Full Text Available The business model and strategic position of Quebec's rural foundries at the beginning of the 20th century is virtually unknown. Inferences have been made based on pictorial and oral data sources. This data reveals that successful rural foundries were, in essence, confined to producing and selling agricultural tools to local farmers on an as-needed basis, because large urban foundries were already mass-producing domestic and industrial objects. In contrast, use of detailed accounting records and advertising publications of three rural foundries over the 1900 to 1914 period provides a clearer picture of the production and of the clientele of those rural foundries. Analysis of these sources suggests that the strategic business model of rural foundries was much more elaborate than the existing literature posits. Rural owner-managers of the early 20th century were sophisticated strategists, marketers, and operators.

  18. Hydrogen porosity in Al-Si foundry alloys

    Akhtar, Shahid

    2010-01-15

    foundry, the castings under investigation were usually made from the mixture of A 354 alloys from three different suppliers in uncontrolled proportions. In an attempt to solve this problem, a number of systematic experiments were carried out to assess the melt quality with RPT, and pressure filtration (PREFIL) tests. The results from these trials show that the bi-film index data from the RPT has a potential to be used in an industrial environment for routine melt quality control as the cause of high scrap was successfully identified with this technique. In the last phase of this work, state-of-the-art low pressure die casting (LPDC) experiments with an A356 melt were carried out using the same step mould die used in second and third phases. Castings were made with two hydrogen levels, namely 0.1 and 0.2 mL/100 g melt. There is not much reported on microporosity simulation under LPDC conditions and reliable experimental validation is needed.

  19. Sanding process and permeability change

    Xue, S. [Petroleum Univ., Beijing (China); Yuan, Y.

    2004-07-01

    Sand production is a major problem in the petroleum industry, particularly with operators aggressive production schedules. Sand production occurs when the well fluid under high pumping rate dislodges part of the formation solids causing a continuous flux of formation solids. It increases completion costs, plus it erodes casings, pipes and pumps. However, sand production can also effectively increase well productivity in heavy oil and light oil reservoirs.The challenge in understanding the sanding process lies in developing a mathematical model which can predict the amount of sand production. A quantitative model would allow engineers to understand the unique phenomena and evaluate the impact of sand production on reservoir enhancement. Measures could then be taken to reduce unnecessary costs during field operations. In order to develop such a model, the complicated sanding process equations was divided into a fluid flow and sand transport equation, and into a porous solid matrix deforming and stress concentration or failure function equation. The two types of sand production mechanisms that were presented in this paper were the production of coarse sands under mechanical failure and the production of fine sands under hydro-dynamical erosion. The behaviour of sandstone deformation was examined using the Drucker-Prager constitutive law with cap hardening criterion. The governing equation system was solved using the finite element method. The model was validated using field data for sand production and permeability change obtained from 10 wells in Gudong, China. It was shown that permeability can be modified at any time during the sanding process of a well. Permeability can be reduced by up to 60 per cent of the initial level under depletion production. It was determined that the best way to control permeability decline is to balance the pore pressure. 9 refs., 1 tab., 7 figs.

  20. Influence of carbonization conditions on micro-pore structure of foundry formed coke produced with char

    Jun Qiao; Jianjun Wu; Jingru Zu; Zhiyuan Gao; Guoli Zhou

    2009-07-01

    There are few studies on coke's micro-pore structure in recent years, however, micro-pore structure of foundry coke determines its macroscopically quality index and reactivity in cupola furnace. Effect of such factors on micro-pore structure were investigated under different carbonization conditions with certain ratio of raw materials and material forming process in this article as charging temperature (A); braised furnace time (B); heating rate of the first stage (C)and the second stage (D) and holding time of ultimate temperature (E). Research showed that charging temperature was the most influential factor on the coke porosity, pore volume, pore size and specific surface area. It is suggested that formation of plastic mass and releasing rate of volatile during carbonization period are two main factors on microstructure of foundry coke while charging temperature contributes most to the above factors. 6 refs., 4 figs., 9 tabs.

  1. AN ANALYSIS OF THE DIFFERENTIATION STRATEGIES OF RURAL FOUNDRIES IN THE BEGINNING OF THE 20TH CENTURY IN THE PROVINCE OF QUEBEC

    Lisa Baillargeon; Patrice Gélinas

    2009-01-01

    The business model and strategic position of Quebec's rural foundries at the beginning of the 20th century is virtually unknown. Inferences have been made based on pictorial and oral data sources. This data reveals that successful rural foundries were, in essence, confined to producing and selling agricultural tools to local farmers on an as-needed basis, because large urban foundries were already mass-producing domestic and industrial objects. In contrast, use of detailed accounting records ...

  2. Replies to Challenges in the Field of Air Pollution Control in Foundry Plants

    R. Margraf

    2012-01-01

    The solution of applications for air pollution control in foundries for iron and non-ferrous metals may not only be understood as theobservance of requested emission limit values at the stack outlet. An effective environmental protection already starts with the greatest possible capture of pollutants at the source with at the same time minimisation of the volume flow necessary for this. Independent of this, the downstream installed filtration system has to realise a degree of separation of de...

  3. 77 FR 15123 - Foundry Coke From China; Scheduling of an Expedited Five-Year Review

    2012-03-14

    ...The Commission hereby gives notice of the scheduling of an expedited review pursuant to section 751(c)(3) of the Tariff Act of 1930 (19 U.S.C. 1675(c)(3)) (the Act) to determine whether revocation of the antidumping duty order on foundry coke from China would be likely to lead to continuation or recurrence of material injury within a reasonably foreseeable time. For further information......

  4. Electromagnet Gripping in Iron Foundry Automation Part I: Principles and Framework

    Rhythm Suren Wadhwa; Terje-Lien

    2011-01-01

    Robot grippers are employed to position and retain parts in automated assembly operations. This paper presents an overview of electromagnet part handling framework in an iron foundry and an equivalent electromagnet circuit model. The manner in which this whole concept of automated gripping system operates will be discussed in this paper. The material handling system uses machine vision system coupled with conveyor motion and Ethernet communication strategy to assist the material handling syst...

  5. Oil sands development update

    A detailed review and update of oil sands development in Alberta are provided covering every aspect of the production and economic aspects of the industry. It is pointed out that at present oil sands account for 28 per cent of Canadian crude oil production, expected to reach 50 per cent by 2005. Based on recent announcements, a total of 26 billion dollars worth of projects are in progress or planned; 20 billion dollars worth of this development is in the Athabasca area, the remainder in Cold Lake and other areas. The current update envisages up to 1,800,000 barrels per day by 2008, creating 47,000 new jobs and total government revenues through direct and indirect taxes of 118 billion dollars. Provinces other than Alberta also benefit from these development, since 60 per cent of all employment and income created by oil sands production is in other parts of Canada. Up to 60 per cent of the expansion is for goods and services and of this, 50 to 55 per cent will be purchased from Canadian sources. The remaining 40 per cent of the new investment is for engineering and construction of which 95 per cent is Canadian content. Aboriginal workforce by common consent of existing operators matches regional representation (about 13 per cent), and new developers are expected to match these standards. Planned or ongoing development in environmental protection through improved technologies and optimization, energy efficiency and improved tailings management, and active support of flexibility mechanisms such as emission credits trading, joint implementation and carbon sinks are very high on the industry's agenda. The importance of offsets are discussed extensively along with key considerations for international negotiations, as well as further research of other options such as sequestration, environmentally benign disposal of waste, and enhanced voluntary action

  6. Evaluation and Verification of Time and Costs of Production Activities in Foundry Industry

    S. Kukla

    2007-07-01

    Full Text Available This work presents the possibility of using technology of modelling and simulation of productive systems in the management of cast iron production by means of automated foundry lines to maximize assembly line structure. The computer model of foundry has been planed and conducted in order to compile the schedule of cast production. The variants of solution have been estimated talking into account time limitations imposed by clients and the criterion for prime costs appointed on the basis of the ZAR by means of aided detailed calculation according to planes of their formation. In the research, problem connected with exploitation of automatic foundry lines have been taken into consideration. Moreover, the analysis of line work stoppage has been conducted and construction of schedule of the planned service of line device has been undertaken on the basis of the knowledge of timetables of correct work of these devices. Furthermore, the operational database has been prepared so as to assemble and process data about the damaged and other line work stoppage. It should be noted that the database will give the possibility of working out the schedule of planned service. The problems has been presented by using the pocket for modelling and the simulation of productive systems – ARENA

  7. Compressive behavior of fine sand.

    Martin, Bradley E. (Air Force Research Laboratory, Eglin, FL); Kabir, Md. E. (Purdue University, West Lafayette, IN); Song, Bo; Chen, Wayne (Purdue University, West Lafayette, IN)

    2010-04-01

    The compressive mechanical response of fine sand is experimentally investigated. The strain rate, initial density, stress state, and moisture level are systematically varied. A Kolsky bar was modified to obtain uniaxial and triaxial compressive response at high strain rates. A controlled loading pulse allows the specimen to acquire stress equilibrium and constant strain-rates. The results show that the compressive response of the fine sand is not sensitive to strain rate under the loading conditions in this study, but significantly dependent on the moisture content, initial density and lateral confinement. Partially saturated sand is more compliant than dry sand. Similar trends were reported in the quasi-static regime for experiments conducted at comparable specimen conditions. The sand becomes stiffer as initial density and/or confinement pressure increases. The sand particle size become smaller after hydrostatic pressure and further smaller after dynamic axial loading.

  8. A family of sand automata

    Faulkner, Nicholas

    2012-01-01

    We study some dynamical properties of a family of two-dimensional cellular automata: those that arise from an underlying one dimensional sand automaton whose local rule is obtained using a latin square. We identify a simple sand automaton G whose local rule is algebraic, and classify this automaton as having equicontinuity points, but not being equicontinuous. We also show it is not surjective. We generalise some of these results to a wider class of sand automata.

  9. Namibia : triaxial test on sand

    Steenfelt, Jørgen S.; Jacobsen, Kim P.

    In connection with a harbour project the friction angle of a fine sand is required. On Friday 13 March 1998 the Danish Geotechnical Institute (DGI) delivered app. 2.5 kg sand for testing at the Geotechnical Engineering Laboratory, Aalborg University. The present Data Report summarises the results...

  10. Sand, jams and jets

    Granular media are offering new insights into problems in condensed-matter physics and materials science, as Heinrich Jaeger explains. The remarkable properties of granular materials are so familiar that most of us do not even notice them. It is clear, for example, that we cannot walk on water unless the temperature has dropped below freezing. However, we take it for granted that sand will support our weight as if it were a solid, even though it can also be poured like a liquid under the same ambient conditions. From breakfast cereal, sugar and flour to construction materials, mining products and pharmaceuticals, granular media are present everywhere in our daily lives. (U.K.)

  11. Sand swimming lizard: sandfish

    Maladen, Ryan D; Kamor, Adam; Goldman, Daniel I

    2009-01-01

    We use high-speed x-ray imaging to reveal how a small (~10cm) desert dwelling lizard, the sandfish (Scincus scincus), swims within a granular medium [1]. On the surface, the lizard uses a standard diagonal gait, but once below the surface, the organism no longer uses limbs for propulsion. Instead it propagates a large amplitude single period sinusoidal traveling wave down its body and tail to propel itself at speeds up to ~1.5 body-length/sec. Motivated by these experiments we study a numerical model of the sandfish as it swims within a validated soft sphere Molecular Dynamics granular media simulation. We use this model as a tool to understand dynamics like flow fields and forces generated as the animal swims within the granular media. [1] Maladen, R.D. and Ding, Y. and Li, C. and Goldman, D.I., Undulatory Swimming in Sand: Subsurface Locomotion of the Sandfish Lizard, Science, 325, 314, 2009

  12. Atlas of Dutch drift sands

    Riksen, Michel; Jungerius, Pieter

    2013-04-01

    The Netherlands is well known for its aeolian landscapes. Frequent storms during the High Middle Ages (1000-1300 AD) reactivated Pleistocene coversands and river dunes and are responsible for the formation of the Holocene drift sands at a scale which is unique for Europe. A hypothesized relationship with farmer practices for making plaggensoils has recently been refuted, because drift sand formation began centuries earlier. The coastal dune belt with their parabolic dunes dates from the same period as the drift sand. An estimate of the extent of drift sands can be made from soil maps: drift sands are too young to show much profile development (Regosols). With this method Koster estimated the maximum extent of Holocene drift sands in the Netherlands to be about 800 km2 (Koster 2005). Laser altimetry allows a more precise estimate of the total surface affected by wind from the characteristic relief patterns produced by the Holocene wind, which is different from the smooth surface of cover sand deposits. Laser altimetry has been used before to investigate the mechanism of drift sand formation (Jungerius & Riksen 2010). Most of the surface affected by wind is not active anymore, but the tell-tale rough surface survived ages of different landuse. The total affected surface amounts to 825 km2. It is noteworthy that both methods give comparable results. We recorded a total number of 367 of affected areas of varying shapes, ranging in size from 1.6 ha to a large complex of drif sands of 7,119.5 ha. As is to be expected from their mode of origin, most occurrences are associated with cover sands, and with river dunes along the river Meuse and smaller rivers in other parts of the country. Particularly the final phases of cover sand and river dunes that show more relief as parabolic dunes were affected. There are also small aeolian deposits at the lee side blown from fallow agricultural fields but they are (sub)recent. Most of the relief is irregular, but the larger

  13. 2010 oil sands performance report

    NONE

    2011-07-01

    With the depletion of traditional energy resources and the rising demand for energy, oil sands have become an important energy resource for meeting energy needs. Oil sands are a mixture of water, sand, clay and bitumen which is recovered either through open pit mining or in situ drilling techniques. The bitumen is then converted into syncrude or sold to refineries for the production of gasoline, diesel or other products. Shell has oil sands operations in Alberta and the aim of this report is to present its 2010 performance in terms of CO2, water, tailings, land, and reclamation and engagement. This document covers several of Shell's operations in the Muskeg River and Jackpine mines, Scotford upgrader, Peace River, Orion, Seal, Cliffdale and Chipmunk. It provides useful information on Shell's oil sands performance to governments, environmental groups, First Nations, local communities and the public.

  14. Sand harm in taklimakan Desert highway and sand control

    HANZhiwen; WANGTao; SUNQingwei; DONGZhibao; WANGXunming

    2003-01-01

    Reputed as a wonderful achievement of the world’s highway construction history,the Taklimakan Desert highway is nor facing serious sand drift encroachment problems due to its 447-km-long passage of sand sea consisting of crescent dunes,barchan chains,compound transverse dune ridges and complex megadunes.To solve some technical problems in the protection of the highway from sang drift encroachment,desert experts have been conducting the theoretical and applied studies on sand movement laws;causes,severities and time-space differentiation of sand drift damages;and control ways including mechanical,chemical and biological measures.In this paper the authors give an overall summry on the research contents and recent progress in the control of sand drift damages in China and hold that the theoretical researc results and practices in the prevention of sand drift encroachment on the cross-desert highway represnt a breakthrough and has an cpoch-making significance.Since the construction of protective forest along the cross-desert highway requires large amount of ground water,what will be its environmental consequence and whether it can effectively halt sand drift encroachment on the highway forever are the questions to be studied urgently.

  15. Foundry industries: environmental aspects and environmental condition indicators; Industrias de fundicion: aspectos ambientales e indicadores de condicion ambiental

    Sosa, B. s.; Banda-Noriega, R. B.; Guerrero, E. M.

    2013-03-01

    Nowadays, environmental indicators are widely used as effective tools to assist decision-making in both public and private sectors. The lack of literature and research about local and regional Environmental Condition Indicators (ECI), the poor knowledge regarding solid waste generation, effluents and gas emissions from foundry industries, and their particular location in the urban area of Tandil, Argentina are the main reasons for this investigation, aiming to develop a set a of ECI to provide information about the environment in relation to the foundry industry. The study involves all the foundries located in the city between March and April 2010. The set of ECI developed includes 9 indicators for air, 5 for soil and 1 for water. Specific methodology was used for each indicator. (Author) 31 refs.

  16. Linking energy efficiency and innovation practices: Empirical evidence from the foundry sector

    The Europe 2020 strategy currently promotes energy efficiency and innovation through disconnected targets focusing on either energy or R&D. Similar policies indicate that in practice, these two concepts are usually perceived as mutually exclusive. Furthermore, evidence in the literature regarding the relationship between R&D and energy efficiency is still highly limited. This exploratory study aims to address this gap by investigating the link between innovation practices and energy efficiency through a multiple case study of 30 foundries in Northern Italy. We analysed the firms' innovativeness, measured by internal R&D and Open Innovation practices (inbound and outbound), and energy efficiency, measured by specific energy consumption, level of adoption of energy-efficient technologies and barriers to energy efficiency. The results seem to show that those foundries complementing internal R&D with inbound practices have a higher level of energy efficiency, a higher level of adoption of available technologies, and a lower perception of barriers to efficiency improvements. This finding suggests that diversifying innovation practices could lead to better performance with respect to all three indicators of energy efficiency analysed. This study contributes to understanding how more innovative firms can be more energy efficient, providing interesting highlights for managers and policymakers. -- Highlights: •The relation between innovation practices and energy efficiency is articulated. •The link between innovation practices and energy efficiency is tested for foundries. •Energy efficiency is measured with three different indicators. •Analyses of the relations between these indicators support the link with innovation. •Concurrent adoption of internal R&D and inbound practices leads to higher efficiency

  17. Biological Monitoring of Occupational Exposure to Polycyclic Aromatic Hydrocarbons at an Electric Steel Foundry in Tunisia.

    Campo, Laura; Hanchi, Mariem; Olgiati, Luca; Polledri, Elisa; Consonni, Dario; Zrafi, Ines; Saidane-Mosbahi, Dalila; Fustinoni, Silvia

    2016-07-01

    Occupational exposures during iron and steel founding have been classified as carcinogenic to humans, and the exposure to polycyclic aromatic hydrocarbons (PAHs) in this industrial setting may contribute to cancer risk. The occupational exposure to PAHs was assessed in 93 male workers at an electric steel foundry in Tunisia by biomonitoring, with the aims of characterizing the excretion profile and investigating the influence of job title and personal characteristics on the biomarkers. Sixteen 2-6 ring unmetabolized PAHs (U-PAHs) and eight hydroxylated PAH metabolites (OHPAHs) were analyzed by gas chromatography-triple quadrupole tandem mass spectrometry and liquid chromatography triple quadrupole tandem mass spectrometry, respectively. Among U-PAHs, urinary naphthalene (U-NAP) was the most abundant compound (median level: 643ng l(-1)), followed by phenanthrene (U-PHE, 18.5ng l(-1)). Urinary benzo[a]pyrene (U-BaP) level was model showed that job title was a significant determinant for almost all U-PAHs. In particular, employees in the steel smelter workshop had higher levels of high-boiling U-PAHs and lower levels of low-boiling U-PAHs than those of workers with other job titles. Among OHPAHs, this model was significant only for naphthols and 1-hydroxyphenanthrene (1-OHPHE). Smoking status was a significant predictor for almost all biomarkers. Among all analytes, U-PHE and 1-OHPHE were the less affected by tobacco smoke, and they were significantly correlated with both low- and high-molecular-weight compounds, and their levels were related to job titles, so they could be proposed as suitable biomarkers of PAH exposure at steel foundries. Based on 1-OHPYR levels, our findings show that occupational exposure of these workers was similar to that reported in recent studies of electric steel foundry workers. The multianalytic approach is useful in revealing different exposure levels among job titles. PMID:27206821

  18. Studies on the Executionof Models Used in Iron Foundry From Epoxidic Resins

    Cinca - Ionel Lupinca

    2006-10-01

    Full Text Available The epoxidic resins are materials frequently used in the execution of the models used in iron foundry. This materials can replace casily wood or aluminium in the execution of the models needed in series productions, having better resistance properties and the high dimensional precision. The properties of these resins are obtained from the completion of the epoxibifunctional molecules with supplements. This paper establishes the result of mixing the two components, as well as the supplements used to improve the mechanic and the technological properties.

  19. COMBINED EFFECTS OF HEAT STRESS AND SHIFT WORK ON PHYSIOLOGICAL PARAMETERS IN FOUNDRY WORKERS

    P.Nassiri

    1990-08-01

    Full Text Available In order to investigate the combined effects of shift work and heat stress on the physiological parameters, such as heart rate (HR and body temperature (BT, a hot-dry working environment was investigated for 53 workers in foundry workshops. In this study Wet Bulb Globe Temperature index (WBGT was measured and along with that simultaneously heart rate and oral temperature were checked in 3 shifts. The results indicated that the physiological responses of workers changed whenever the shift changed and the responses were increased by a corresponding increase in heat stress, index.

  20. Ultrasonic testing of the hardening kinetics of epoxy resins used for foundry patterns

    J. Zych

    2010-01-01

    The study presents the results of investigations on the hardening kinetics of modern pattern materials which, among others, include alsoepoxy resins. Tests were carried out using a new ultrasonic technique developed by the author of the present study. On the example of theEPO 999 resin, the run of the hardening process at temperatures of 10, 20 and 30oC was shown. This is the temperature range appliedduring production of foundry patterns. The time of the preliminary hardening amounted to 800 ...

  1. Alberta oil sands royalty regime

    The long term objective of the Oil Sands Business Unit of Alberta Energy is to pave the way for Alberta's bitumen production to reach 3 million barrels per day by 2020. This presentation described the national government's role in resource development. It was emphasized that since the Crown is the owner of the oil sands resource, it would benefit by providing strategic leadership and by generating a larger royalty base. The oil sands fiscal regime was described with reference to generic royalty, risk sharing, investment, and project economics. Business rule principles were also outlined along with criteria for project expansions. Both upstream and downstream challenges and opportunities were listed. 4 figs

  2. 铸造企业逆向物流体系研究%Study on Foundry Enterprise Reverse Logistics System

    吉鸿荣

    2011-01-01

    从铸造企业实施逆向物流的动因人手,结合某铸造企业逆向物流体系设计框架,分析了铸造企业逆向物流体系设计流程和逆向物流运作过程中应该关注的问题.%The paper first investigates the motivations for foundry enterprises to implement reverse logistics and in connection with the framework of reverse logistics system of a certain foundry enterprise, analyzes the design process and issues worth attention therein.

  3. Reclaimability of the spent sand mixture – sand with bentonite – sand with furfuryl resin

    J. Dańko

    2011-04-01

    Full Text Available Introduction of new binding materials and new technologies of their hardening in casting moulds and cores production requires theapplication of reclamation methods adequate to their properties as well as special devices realizing tasks. The spent sands circulationsystem containing the same kind of moulding and core sands is optimal from the point of view of the expected reclamation results.However, in the face of a significant variability of applied technologies and related to them various reclamation methods, the need - of theobtained reclamation products assessment on the grounds of systematic criteria and uniform bases – arises, with a tendency of indicatingwhich criteria are the most important for the given sand system. The reclaimability results of the mixture of the spent moulding sand withGeko S bentonite and the spent core sand with the Kaltharz 404U resin hardened by acidic hardener 100 T3, are presented in the paper.Investigations were performed with regard to the estimation of an influence of core sands additions (10 –25% on the reclaimed materialquality. Dusts and clay content in the reclaim, its chemical reaction (pH and ignition loss were estimated. The verification of the reclaiminstrumental assessment was performed on the basis of the technological properties estimation of moulding sand with bentonite, where the reclaimed material was used as a matrix.

  4. Management recommendations: Sand Lake Complex

    US Fish and Wildlife Service, Department of the Interior — This document is a review of land management practices at the Sand Lake National Wildlife Refuge, by a land use specialist. Recommendations, time frame and...

  5. Aeolian sand ripples around plants.

    Zhang, Qian-Hua; Miao, Tian-De

    2003-05-01

    Plants in the desert may locally change the aeolian process, and hence the pattern of sand ripples traveling nearby. The effect of plants on ripples is investigated using a coupled map lattice model with nonuniform coupling coefficients. PMID:12786143

  6. Replies to Challenges in the Field of Air Pollution Control in Foundry Plants

    R. Margraf

    2012-09-01

    Full Text Available The solution of applications for air pollution control in foundries for iron and non-ferrous metals may not only be understood as theobservance of requested emission limit values at the stack outlet. An effective environmental protection already starts with the greatest possible capture of pollutants at the source with at the same time minimisation of the volume flow necessary for this. Independent of this, the downstream installed filtration system has to realise a degree of separation of definitely above 99%.Furthermore, when selecting the filter construction, attention has to be paid to a high availability. An even temporarily productionwithout filter will more and more no longer be accepted by residents and authorities. Incidents at the filter lead to a shutdown of the whole production.Additional measures for heat recovery while preparing concepts for filtration plants help to reduce the energy consumption and servefor a sustained conservation of environment.A consequent consideration of the items above is also condition for the fact that environmental protection in foundries remainsaffordable. The lecture deals with the subjects above from the point of view of a plant constructor.

  7. Tools and Strategies for Product Life Cycle Management ñ A Case Study in Foundry

    Patil, Rajashekar; Kumar, S. Mohan; Abhilash, E.

    2012-08-01

    Advances in information and communication technology (ICT) have opened new possibilities of collaborations among the customers, suppliers, manufactures and partners to effectively tackle various business challenges. Product Life Cycle Management(PLM) has been a proven approach for Original Equipment Manufacturers (OEMs) to increase their productivity, improve their product quality, speed up delivery, and increase their profit and to become more efficient. However, their Tier 2 and Tier 3 suppliers like foundry industries are still in their infancy without adopting PLM. Hence to enhance their understanding, the basic concepts, the tools and strategies for PLM are presented is this paper. By selecting and implementing appropriate PLM strategies in a small foundry, an attempt was also made to understand the immediate benefits of using PLM tools (commercial PLM software and digital manufacturing tools). This study indicated a reduction in lead time and improved utilization of organizational resources in the production of automobile impeller. These observations may be further extrapolated to other multiproduct, multi-discipline and multi-customer companies to realize the advantages of using PLM technology

  8. Pore structure development of in-situ pyrolyzed coals for pollution prevention in iron foundries

    Huang, He; Cannon, Fred S. [Department of Civil and Environmental Engineering, The Pennsylvania State University, 212 Sackett Building, University Park, PA 16802 (United States); Wang, Yujue [Department of Environmental Science and Engineering, Tsinghua University, Bejing, 100084 (China)

    2009-09-15

    A protocol was devised for preparing pyrolyzed coals that could be made in-situ at foundries to capture volatile organic compound (VOC) emission. This pyrolysis created extensive micropore volume in lignite over a broad range of temperature and time; and could use waste heat from cupola exhaust gases by a heat-exchange tube. For foundry application, moderate porous carbon with relatively uniform pores over wide ranges of temperature and time would be more practical than highly porous activated carbon (AC) that requires narrowly-controlled operations. This pyrolysis protocol was developed in a thermogravimetric analyzer (TGA) and in a small tube furnace, while using lignite, bituminous coal, and anthracite. The lignite yielded the most pore volume; and this was relatively uniform (0.1-0.13 mL/g of pores) while temperatures were 600-900 C, and times were 0-60 min. Smaller grain sizes yielded improved porosity; and this corresponded to more release of phenols and naphthalenes from smaller grains, as discerned by TGA-mass spectroscopy (MS). TGA-MS also revealed that improved pore development between 600-800 C corresponded to the release of CO{sub 2} and H{sub 2}O; and concurrently higher slurry pH linked to less oxygenated functionality. Adsorption of benzene was compared between the in-situ porous carbon and a commercial AC. (author)

  9. Foundry-compatible SOI waveguides with a graphene top layer for wideband wavelength conversion

    Vermeulen, N.; Cheng, J. L.; Sipe, J. E.; Thienpont, H.

    2016-05-01

    The tremendous progress in the fabrication of highly confining silicon-on-insulator (SOI) waveguides has been very beneficial for four-wave-mixing (FWM)-based wavelength conversion applications. Nevertheless, to establish power-efficient and wideband FWM wavelength conversion, one typically requires long (cm-scale) SOI waveguides with dispersion-engineered cross-sections that do not comply with the fabrication constraints of multiproject- wafer-oriented silicon photonics foundries. In this paper, we numerically examine the opportunities for wideband wavelength conversion through FWM in a foundry-compatible SOI waveguide covered with the highly nonlinear two-dimensional material of graphene. When combining subwatt level pump powers with a short waveguide length of only a few hundreds of microns, perfectly phase-matched conversion with significant efficiencies close to 20 dB can be obtained over a more than 40 THz-wide signal band adjacent to the pump frequency. Because of the tunability of the graphene properties, it is also possible to obtain quasi-phase matched FWM conversion through a periodic sign reversal of the graphene third-order nonlinearity along the waveguide. Conversion efficiencies exceeding 30 dB can be achieved over a 3.4 THz-wide signal band that is situated as much as 58 THz away from the pump frequency. Finally, the graphene tunability also allows for switching between the perfectly phase-matched and quasi-phase-matched operation modes.

  10. Characterization of sand lenses embedded in tills

    Kessler, Timo Christian; Klint, K.E.S.; Nilsson, B.; Bjerg, Poul Løgstrup

    2012-01-01

    Tills dominate large parts of the superficial sediments on the Northern hemisphere. These glacial diamictons are extremely heterogeneous and riddled with fractures and lenses of sand or gravel. The frequency and geometry of sand lenses within tills are strongly linked to glaciodynamic processes...... parameters is defined to allow characterization of sand lenses. The proposed classification scheme uses a stringent terminology to distinguish several types of sand lenses based on the geometry. It includes sand layers, sand sheets, sand bodies, sand pockets and sand stringers. The methodology has been...... lenses in various glacial environments. Due to the complex and mutable appearance of sand lenses, geometric descriptions can reveal the deformation history and even give indications on the palaeo-glaciological conditions during the deposition of the surrounding tills. This information can support the...

  11. Determination of application possibilities of microwave heating in the curing process of water glass molding sands with fluid esters. Part 1

    K. Granat

    2009-01-01

    Full Text Available This article presents results of the experimental trial of combination of the chemical method of water glass molding sands’ curing, used in foundry industry, with an innovative microwave heating. The research objective was to indicate at new areas of microwave energy application. The sands prepared, according to recommendations for curing technology, with the use of ethylene glycol diacetate, have been subject to microwave influence. The attempt at determination of microwave influence on qualitative changes of the binding bridges created during the curing process concerned such parameters as: bending and tensile strength, permeability as well as wear resistance. Moreover,we also determined the influence of microwave curing on the phenomena accompanying the process as well as bond stability (storage time of the prepared molding and core sands. It has been found, basing on the result analysis, that the innovative microwave heating might constitute a very good supplementation of the ester curing method. The advantages of the combined chemical and microwave gelation process include, among others, improvement of the described resistance and technological parameters as well as significant decrease of preparation time of foundry moulds and cores. The subject discussed in this article will be continued in its second part.

  12. Value-Chain Dynamics of the West Point Foundry, 1817-1911: A Historical Case Analysis in Marketing

    Petkus, Ed, Jr.

    2013-01-01

    This case provides the opportunity for students to explore marketing and value/supply-chain dynamics in a unique historical context. The West Point Foundry (WPF), located in Cold Spring, New York, was one of the most important manufacturing ventures in the United States from 1817 to 1911. The case outlines the supply-chain details of the WPF as…

  13. TECHNOLOGICAL COMPLEX OF EQUIPMENT FOR REFINING AND CASTING OF STEEL AND ALLOYS IN THE FOUNDRY AND STEEL INDUSTRIES

    V. I. Zolotukhin

    2015-05-01

    Full Text Available Vulcan TM is a small innovative company, specializing in the manufacture of steel and alloys casting systems and refractory accessories.Available for foundry and metallurgical industries, special technological equipment, designed and manufactured by LLC NPP “Vulkan-TM.”

  14. Oil sands tailings management project

    The Oil sands leadership initiative (OSLI) works with the Government of Alberta on the development of the oil sands industry, considering environmental, economical and social aspects. Water management was identified as one of most important areas to focus on. Alberta WaterSMART was requested to support the development and the management of projects resulting from the work done or underway in this field. The development of a regional water management solution stood out as the most interesting solution to obtain significant results. In the Athabasca Region, oil sands producers work independently on their water sourcing and disposal with particular attention to fresh water conservation and economics. The Athabasca River represents a source for mines and distant saline aquifers are the target of steam assisted gravity drainage (SAGD) operators. As part of a four-phase project aiming to study the environmental and economic footprint (EEF) benefit of alternatives for Athabasca oil sands production water supply and disposal, the purpose of the tailings water management project was to identify tailings treatment technologies that are ready to be implemented, and to design and evaluate solutions in order to improve regional oil sands production water sourcing and disposal. Alternatives were evaluated based on their total EEF, applying a lifecycle assessment methodology with a particular attention on the quantification of important performance indicators. 25 refs., 8 tabs., 40 figs.

  15. Oil sands tailings management project

    Godwalt, C. [Alberta WaterSMART, Calgary, AB (Canada); Kotecha, P. [Suncor Energy Inc, Calgary, AB (Canada); Aumann, C. [Alberta Innovates - Technology Futures, Alberta Governement, AB (Canada)

    2010-11-15

    The Oil sands leadership initiative (OSLI) works with the Government of Alberta on the development of the oil sands industry, considering environmental, economical and social aspects. Water management was identified as one of most important areas to focus on. Alberta WaterSMART was requested to support the development and the management of projects resulting from the work done or underway in this field. The development of a regional water management solution stood out as the most interesting solution to obtain significant results. In the Athabasca Region, oil sands producers work independently on their water sourcing and disposal with particular attention to fresh water conservation and economics. The Athabasca River represents a source for mines and distant saline aquifers are the target of steam assisted gravity drainage (SAGD) operators. As part of a four-phase project aiming to study the environmental and economic footprint (EEF) benefit of alternatives for Athabasca oil sands production water supply and disposal, the purpose of the tailings water management project was to identify tailings treatment technologies that are ready to be implemented, and to design and evaluate solutions in order to improve regional oil sands production water sourcing and disposal. Alternatives were evaluated based on their total EEF, applying a lifecycle assessment methodology with a particular attention on the quantification of important performance indicators. 25 refs., 8 tabs., 40 figs.

  16. The Synthetic Aperture Radar Science Data Processing Foundry Concept for Earth Science

    Rosen, P. A.; Hua, H.; Norton, C. D.; Little, M. M.

    2015-12-01

    Since 2008, NASA's Earth Science Technology Office and the Advanced Information Systems Technology Program have invested in two technology evolutions to meet the needs of the community of scientists exploiting the rapidly growing database of international synthetic aperture radar (SAR) data. JPL, working with the science community, has developed the InSAR Scientific Computing Environment (ISCE), a next-generation interferometric SAR processing system that is designed to be flexible and extensible. ISCE currently supports many international space borne data sets but has been primarily focused on geodetic science and applications. A second evolutionary path, the Advanced Rapid Imaging and Analysis (ARIA) science data system, uses ISCE as its core science data processing engine and produces automated science and response products, quality assessments and metadata. The success of this two-front effort has been demonstrated in NASA's ability to respond to recent events with useful disaster support. JPL has enabled high-volume and low latency data production by the re-use of the hybrid cloud computing science data system (HySDS) that runs ARIA, leveraging on-premise cloud computing assets that are able to burst onto the Amazon Web Services (AWS) services as needed. Beyond geodetic applications, needs have emerged to process large volumes of time-series SAR data collected for estimation of biomass and its change, in such campaigns as the upcoming AfriSAR field campaign. ESTO is funding JPL to extend the ISCE-ARIA model to a "SAR Science Data Processing Foundry" to on-ramp new data sources and to produce new science data products to meet the needs of science teams and, in general, science community members. An extension of the ISCE-ARIA model to support on-demand processing will permit PIs to leverage this Foundry to produce data products from accepted data sources when they need them. This paper will describe each of the elements of the SAR SDP Foundry and describe their

  17. Sands at Gusev Crater, Mars

    Cabrol, Nathalie A.; Herkenhoff, Kenneth E.; Knoll, Andrew H.; Farmer, Jack D.; Arvidson, Raymond E.; Grin, E.A.; Li, Ron; Fenton, Lori; Cohen, B.; Bell, J.F., III; Yingst, R. Aileen

    2014-01-01

    Processes, environments, and the energy associated with the transport and deposition of sand at Gusev Crater are characterized at the microscopic scale through the comparison of statistical moments for particle size and shape distributions. Bivariate and factor analyses define distinct textural groups at 51 sites along the traverse completed by the Spirit rover as it crossed the plains and went into the Columbia Hills. Fine-to-medium sand is ubiquitous in ripples and wind drifts. Most distributions show excess fine material, consistent with a predominance of wind erosion over the last 3.8 billion years. Negative skewness at West Valley is explained by the removal of fine sand during active erosion, or alternatively, by excess accumulation of coarse sand from a local source. The coarse to very coarse sand particles of ripple armors in the basaltic plains have a unique combination of size and shape. Their distribution display significant changes in their statistical moments within the ~400 m that separate the Columbia Memorial Station from Bonneville Crater. Results are consistent with aeolian and/or impact deposition, while the elongated and rounded shape of the grains forming the ripples, as well as their direction of origin, could point to Ma'adim Vallis as a possible source. For smaller particles on the traverse, our findings confirm that aeolian processes have dominated over impact and other processes to produce sands with the observed size and shape patterns across a spectrum of geologic (e.g., ripples and plains soils) and aerographic settings (e.g., wind shadows).

  18. Sands at Gusev Crater, Mars

    Cabrol, Nathalie A.; Herkenhoff, Kenneth; Knoll, Andrew H.; Farmer, Jack; Arvidson, Raymond; Grin, Edmond; Li, Ronxing; Fenton, Lori; Cohen, Barbara; Bell, James F.; Aileen Yingst, R.

    2014-05-01

    Processes, environments, and the energy associated with the transport and deposition of sand at Gusev Crater are characterized at the microscopic scale through the comparison of statistical moments for particle size and shape distributions. Bivariate and factor analyses define distinct textural groups at 51 sites along the traverse completed by the Spirit rover as it crossed the plains and went into the Columbia Hills. Fine-to-medium sand is ubiquitous in ripples and wind drifts. Most distributions show excess fine material, consistent with a predominance of wind erosion over the last 3.8 billion years. Negative skewness at West Valley is explained by the removal of fine sand during active erosion, or alternatively, by excess accumulation of coarse sand from a local source. The coarse to very coarse sand particles of ripple armors in the basaltic plains have a unique combination of size and shape. Their distribution display significant changes in their statistical moments within the ~400 m that separate the Columbia Memorial Station from Bonneville Crater. Results are consistent with aeolian and/or impact deposition, while the elongated and rounded shape of the grains forming the ripples, as well as their direction of origin, could point to Ma'adim Vallis as a possible source. For smaller particles on the traverse, our findings confirm that aeolian processes have dominated over impact and other processes to produce sands with the observed size and shape patterns across a spectrum of geologic (e.g., ripples and plains soils) and aerographic settings (e.g., wind shadows).

  19. Strange phenomena in Cuban sands

    Full text: Several unusual phenomena that occur in certain Cuban sands flows (and some other parts of the world) are presented . First, the phenomenon occurs revolving rivers, explained by a phenomenological model. Several open questions were discussed on the 'microscopic' causes of the phenomenon. Uphill lonely waves are shown in second, in streams of the same type of sand that occur in a cell in Hele-Shaw. The 'microscopic' necessary conditions are explored for these waves emerge as solution of Saint-Venant equations modified hydrodynamic type. (author)

  20. Beneficiation of beach magnetite sand

    Münevver TEL

    2016-06-01

    Full Text Available In this study, beneficiation of beach magnetite sand was investigated by applying high intensity dry magnetic separator. The effect of feed particle size, feed rate, roll rotation speed, induced magnetic field intensity, and separator knife angle on Fe grade and recovery of the magnetite concentrate were investigated. As a result of dry magnetic separation at about 750 Gauss magnetic field conducted with -0.212+0.106 mm size fraction under optimum conditions, a magnetite concentrate assaying 54.41% Fe was obtained with 63.46% recovery where the beach sand sample contained %48.41 Fe.

  1. Models and Algorithms for Production Planning and Scheduling in Foundries – Current State and Development Perspectives

    A. Stawowy

    2012-04-01

    Full Text Available Mathematical programming, constraint programming and computational intelligence techniques, presented in the literature in the field of operations research and production management, are generally inadequate for planning real-life production process. These methods are in fact dedicated to solving the standard problems such as shop floor scheduling or lot-sizing, or their simple combinations such as scheduling with batching. Whereas many real-world production planning problems require the simultaneous solution of several problems (in addition to task scheduling and lot-sizing, the problems such as cutting, workforce scheduling, packing and transport issues, including the problems that are difficult to structure. The article presents examples and classification of production planning and scheduling systems in the foundry industry described in the literature, and also outlines the possible development directions of models and algorithms used in such systems.

  2. The analysis of the wax foundry models fabrication process for the CPX3000 device

    G. Budzik

    2011-04-01

    Full Text Available The paper presents possibilities of creating wax founding models by means of CPX3000 device. The device is used for Rapid Prototypingof models made of foundry wax in an incremental process. The paper also presents problems connected with choosing technologicalparameters for incremental shaping which influence the accuracy of created models. Issues connected with post-processing are alsodescribed. This process is of great importance for obtaining geometrically correct models. The analysis of parameters of cleaning models from supporting material is also presented. At present CPX3000 printer is the first used in Poland device by 3D Systems firm for creating wax models. The printer is at The Faculty of Mechanical Engineering at Rzeszów University of Technology.

  3. Work-related musculoskeletal disorders, job stressors and gender responses in foundry industry.

    Sharma, Rohit; Singh, Ranjit

    2014-01-01

    The main aim of this paper was to identify job stressors, gender responses and association of psychosocial work stressors with prevalence of work related musculoskeletal disorders (MSDs) among foundry workers. The data were obtained with ergonomics checklist using Likert scale. The results of this study showed a high prevalence of MSDs among workers. The male workers were more prone to pain in neck while the female workers were more prone to MSDs in upper back and shoulders. Correlation analysis showed significant relationship of dimensions of work aspects with pain and discomfort. It proved that the work-related MSDs are the results of interaction of multiple stressors associated with work and work environment, and other personal factors. ANOVA indicated that the perception of work aspects as stressors differed significantly between male and female workers. PMID:24934431

  4. The erosion resistance of tool alloys in foundry melt the Zamak 4 - 1

    Muhametzyanova, GF; Kolesnikov, M. S.; Muhametzyanov, I. R.

    2016-06-01

    The paper considers the resistance against erosion dissolution in the melt of foundry Zamak 4 - 1 die steels used for press machine parts manufacturing for injection molding, and hard alloys system WC - Co. It is established that the solubility in the melt Zamak - 4 - 1 steel of 4H5MFS and DI - 22 are promising for the parts fabrication of metal-wire casting machines of CLT and IDRA types. A significant reserve to increase the resistance of metal wires is the use of cast steel, as well as in electroslag and electro-beam remelting options. Metal-ceramic alloy doped with chromium VK25H may be recommended for reinforcement of heavily loaded parts of the press-nodes of hot casting machines under pressure.

  5. Application of Layer-by-Layer Solidification Principle to Optimization of Large Chain Wheel Foundry Technology

    李日; 毛协民; 柳百成; 李文珍

    2003-01-01

    In order to get a sound casting of the alloy with a solidification range, the principle of directional solidification (DS) and the layer-by-layer solidification(LBLS) should be followed, especially in designing foundry process of steel cas/dng. Using the principles, the reasons for the forming of the defects on the surface of the chain wheels teeth and groove and the forming of MT (magneldc particle testing) thin lines were analyzed. The results of the metallographic observation and the numerical simulation show that the low temperature gradient results in a wider mushy zone at the S/L interface that causes the defects and MT thin lines on the surface of the chain wheel casting. Bvsed on the anslysis, a new casUng technology of the chain wheel was designed and used in the casting production successfully.

  6. Risk Assessment of Occupational Exposure to Crystalline Silica in Small Foundries in Pakdasht, Iran

    Ali OMIDIANIDOST

    2016-02-01

    Full Text Available Background: The term crystallized silica refers to the crystallized form of Sio2 and quartz, the most frequency composition in the earth’s crust that can cause silicosis and lung cancer through occupational exposure and inhalation of its large quantities.Methods: Occupational exposure of workers in Pakdasht, Iran, in 2011 was investigated in four different casting processes in small foundries with less than 10 workers. Sampling respirable dust was collected on MCE filter, using HD cyclone at a flow rate of 2.2 lit/min. The filters were analyzed for dust using NIOSH Method 7601. Gravimetric and visible absorption spectrophotometer was used to determine amounts of inhalable dust and free silica, respectively. Risk assessment techniques were also used to predict silicosis and lung cancer.Results: Geometric means of occupational exposure to crystalline silica in 4 different casting processes were studied within the range of 0.009-0.04 mg/m3. Mortality rate due to silicosis was in the range of 1-13.7 per 1000 persons exposed. Risk of mortality due to lung cancer in exposed workers in small casting workshops in Pakdasht, Iran ranged 4-16 per 1000 persons exposed based on geometric mean and 45 years of exposure. According to risk assessment, mortality due to silicosis, cumulative exposure of 96% of population was at an acceptable level of 1/1000.Conclusion: Fifty percent of workers were exposed to crystalline silica dust in excess of Recommended Exposure Limit -NIOSH and Threshold Limit Value ACGIH (0.025 mg/m3. Several cases of silicosis and lung cancer are anticipated for this occupational group in near future. Keywords: Crystalline silica, Small casting foundries, Silicosis, Lung cancer, Risk assessment

  7. Study on binder system of CO2-cured phenol-formaldehyde resin used in foundry

    Liu Weihua; Li Yingmin; Qu Xueliang; Liu Xiuling

    2008-01-01

    A new aqueous alkaline resol phenol-formaldehyde resin has been prepared from phenol and formaldehyde using NaOH as catalyst;the optimum synthetic process has been determined.With addition of some cross-linking agents,after passing carbon dioxide gas through the resin bonded sand,high as-gassed strength and 24 h strength are achieved.The bonding bridge of the resin bonded sand fracture has been analyzed by using SEM.

  8. Sand and Water Table Play

    Wallace, Ann H.; White, Mary J.; Stone, Ryan

    2010-01-01

    The authors observed preschoolers engaged at the sand and water table to determine if math could be found within their play. Wanting to understand how children interact with provided materials and what kinds of math ideas they explore during these interactions, the authors offer practical examples of how such play can promote mathematical…

  9. Silo model tests with sand

    Munch-Andersen, Jørgen

    Tests have been carried out in a large silo model with Leighton Buzzard Sand. Normal pressures and shear stresses have been measured during tests carried out with inlet and outlet geometry. The filling method is a very important parameter for the strength of the mass and thereby the pressures as...

  10. Beyond barriers – A case study on driving forces for improved energy efficiency in the foundry industries in Finland, France, Germany, Italy, Poland, Spain, and Sweden

    Highlights: • Results are based on a questionnaire in the European foundry industry. • The energy efficiency potential is assed to be 7.5% of the total energy use. • Most important drivers to and barriers for energy efficiency are financial followed by organizational. • EPC is used among 23% of the foundries, third party financing among 12%. • Large energy management improvement potentials are uncovered. - Abstract: Energy management plays an important role in the transformation of industrial energy systems towards improved energy efficiency and increased sustainability. This paper aims to study driving forces for improved energy efficiency in some European energy-intensive foundry industries. The investigation has been conducted as a multiple case study involving 65 foundries located in Finland, France, Germany, Italy, Poland, Spain, and Sweden. The most relevant perceived driving forces were found to be financially related, followed by organizational driving forces. Nevertheless, some differences can be appreciated according to the firm’s size and country. Almost half of the studied foundries lack a long-term energy strategy, about one-fourth stated that they have used Energy Performance Contracting (EPC), and only approximately one in ten foundries have used Third Party Financing (TPF). Among the studied foundries, three out of five have conducted an energy audit. On average, the energy saving potential according to the respondents is stated to be 7.5%. In conclusion, energy management in the European foundry industry, despite increasing energy prices and extensive energy policy actions taken by the EU, still seems to have great improvement potential, calling for future research and policy actions in the field

  11. Beyond barriers – A case study on driving forces for improved energy efficiency in the foundry industries in Finland, France, Germany, Italy, Poland, Spain, and Sweden

    Thollander, Patrik; Backlund, Sandra; Trianni, Andrea; Cagno, Enrico

    2013-01-01

    Energy management plays an important role in the transformation of industrial energy systems towards improved energy efficiency and increased sustainability. This paper aims to study driving forces for improved energy efficiency in some European energy-intensive foundry industries. The investigation has been conducted as a multiple case study involving 65 foundries located in Finland, France, Germany, Italy, Poland, Spain, and Sweden. The most relevant perceived driving forces were found to b...

  12. Effects of pipe orientation on sand transportation

    Osho, Adeyemi Joseph

    2013-01-01

    Sand transport in hilly terrain geometry is different and complex to understand compared to horizontal pipeline, due to the influence of the geometry that greatly affect multiphase flow and sand behaviour at the dip. The overall aim of this research work is to use experimental method to investigate the effects of multiphase flow behaviour on sand transport in a dip configuration. Experimental work was carried out to understand the complex dynamic mechanisms that exist during sand multipha...

  13. Formation of aeolian ripples and sand sorting.

    Manukyan, Edgar; Prigozhin, Leonid

    2009-03-01

    We present a continuous model capable of demonstrating some salient features of aeolian sand ripples: the realistic asymmetric ripple shape, coarsening of the ripple field at the nonlinear stage of ripple growth, saturation of ripple growth for homogeneous sand, typical size segregation of sand, and formation of armoring layers of coarse particles on ripple crests and windward slopes if the sand is inhomogeneous. PMID:19391931

  14. Treating tar sands formations with karsted zones

    Vinegar, Harold J. (Bellaire, TX); Karanikas, John Michael (Houston, TX)

    2010-03-09

    Methods for treating a tar sands formation are described herein. The tar sands formation may have one or more karsted zones. Methods may include providing heat from one or more heaters to one or more karsted zones of the tar sands formation to mobilize fluids in the formation. At least some of the mobilized fluids may be produced from the formation.

  15. Restoration and conservation of sand and gravel-sand pits

    Řehounková, Klára; Řehounek, J.

    Praha : Agentura ochrany přírody a krajiny České republiky, 2012 - (Jongepierová, I.; Pešout, P.; Jongepier, J.; Prach, K.), s. 94-96 ISBN 978-80-87457-32-0 R&D Projects: GA ČR(CZ) GAP505/11/0256 Institutional research plan: CEZ:AV0Z60050516 Institutional support: RVO:67985939 Keywords : restoration * conservation * sand pits Subject RIV: EH - Ecology, Behaviour

  16. Impact to groundwater resources by landfill foundry industries waste in Tandil, Buenos Aires, Argentina. A preliminary study

    In Tandil city, in Buenos Aires province, Argentina, the foundry industry is one of the most important production lines. The waste generated by these industries has historically been disposed as fill material in pit quarries and brick works of the likelihood that some of his constituents leach contacting the underground water resources. The aim of this paper is to present the preliminaries results hydrochemical and hydrodynamic study conducted in a landfill of waste foundry industries. The work is around developing a disposal site with the measurement of groundwater levels and taking water samples along an annual hydrological cycle (November 2007 - November 2008). The hydrodynamic analysis shows that the groundwater flow is from the west from a rocky area where high variance across the study area. Hydrochemistry in relation to concentrations of nitrate and electrical conductivity vary significantly upstream and downstream of the landfill. (Author) 9 refs.

  17. Effect of water glass modification with nanoparticles of zinc oxide on selected physical and chemical properties of binder and mechanical properties of sand mixture

    A. Kmita

    2012-12-01

    Full Text Available In this paper, an attempt was made to use the ZnO nanoparticles as a modifier of foundry binder - water glass. The modifier was a colloidal suspension of the ZnO zinc oxide nanoparticles in propanol. A thermal method to obtain metal oxide nanoparticles was adopted. The modifier was product of the thermal decomposition of the basic zinc carbonate ([ZnCO3]2•[Zn(OH2]3, and was introduced into the water glass in an amount of 1 and 3 wt%. To determine the interfacial reactions taking place in a quartz - modified water glass system, the binder wettability of the quartz grains was measured. The effect of water glass modification on the mechanical properties of moulding sands was verified by testing the tensile strength Rm u of moulding sands with the modified binders. Water glass modification with the colloidal solution of ZnO nanoparticles in propanol confirmed the effect of modifier on the water glass wettability of sand grains and on the mechanical properties of the sand mixtures with this additive.

  18. One Goal, One Expectation——Do a good job as host of the 69th World Foundry Congress

    2010-01-01

    @@ As a traditional metal-forming technology, casting/foundry has written a brilliant history chapter in the long development process of human society and civilization progress, leaving behind deep memories and symbols. China is one of the ancient civilizations in the world that first mastered the art of casting. For thousands of years, Chinese people have created a large number of cast metal products and precious pieces in the collection of world's treasures.

  19. Point resistance of piles in sand

    Miura, Norihiko

    1983-01-01

    Mechanism of point resistance of pile in sand was investigated mainly from the viewpoint of the particle-crushing of sand at the pile tip. It is shown that the work dissipated in the particle-crushing of sand is as large as 66 percent of the total work done by the external force, hence the point resistance of a pile in sand greatly depends on the particle-crushing property of the sand. It is also shown that the relationship between point resistance and vertical pressure of a pile can be predi...

  20. Risk assessment related to manual handling on choosen work possition in foundry Alstom Power Sp. z o. o.

    G. Kowal

    2010-04-01

    Full Text Available Manual handling remains one of the different types of transport inside working place, although technological progress and modernorganization of work. Manual transport as a transport inside working place is related to foundry industry. According to polish lawregulations employer has to give consideration to manual handling in professional risk assessment and introduce actions for manualhandling reduction. In Foundry Elblag case there is found that in many processes manual handling are made by workers. For example wecan choose melting processes (additives manual feeding, mixing and pulling metallurgical slag, etc. or fettling processes like grinding.Objective of that analysis was to define level of risk related to manual handling in work stand chosen and define activities impacted onrisk assessment result with biggest range. For risk reduction, technical and organizational solutions were shown (better ergonomically work stand, method of work and worker’s awareness about good practices. In this study methods related to manual handling risk assessment were described, focus on KIM method used in Foundry Elblag. Key Item Method allow to estimate the risk by simple calculation based on key indicators (time rating points, rating points of mass, posture or work condition. Points were chosen based on timekeeping, information from workers and foreman.

  1. Sea sand for reactive barriers

    Some phosphates have the property to suck in radioactive metals in solution, what it is taken in advance to make reactive barriers which are placed in the nuclear waste repositories. In an effort for contributing to the study of this type of materials, it has been obtained the zirconium silicate (ZrSiO4) and the alpha zirconium hydrogen phosphate (Zr(HPO4) 2H2O) starting from sea sand in an easy and economic way. (Author)

  2. Tyler sands play entices operators

    Stremel, K.

    1984-07-01

    Encouraging seismic data and recent discoveries are causing a renewed interest in an intensive exploration effort in central Montana's Tyler play. With new subsurface information obtained from recent seismic surveys, geologists are reviewing the elusive Tyler sands from a different perspective. Several operators are competing for lease positions through farmouts and joint ventures and increased drilling activity is expected to begin within the next year.

  3. Formation of Craters in Sand

    Vanissra Boonyaleepun

    2007-06-01

    Full Text Available The diameter of craters formed by spheres of varying mass dropped into sand at low speed was studied. The relationship between the diameter of the crater formed and the kinetic energy of the projectile at impact was found to be of the same general form as that for planetary meteor craters. The relationship is shown to be a power law with exponent 0.17.

  4. A lithography aware design optimization using foundry-certified models and hotspot detection

    Karklin, L.; Arkhipov, A.; Blakely, D.; Dingenen, M.; Mehrotra, A.; Watson, B.; Zelnik, C.; Cote, M.; Hurat, P.

    2007-10-01

    An automated litho-aware design migration solution has been implemented to enable designers to port existing IP layouts (custom, library, and block) to nanometer technologies while optimizing layout printability and silicon yield. With rapidly shrinking technology nodes, the industry consolidation toward fabless or fab-lite manufacturing, demand for second-sourcing and dramatic increase in cost of IP development, the automation of "vertical" (between nodes) and 'horizontal" (between chip manufacturers) migration becomes a very important task. The challenge comes from the fact that even within the same technology node design and process-induced rules deviate substantially among different IDMs and foundries, which leads to costly, error-prone and time consuming design modifications. At the same time, fast and reliable adjustments to design and ability to switch between processes and chip manufacturers could represent significant improvement to TTM, and respectively improving ROI. Using conservative rules (or restricted design rules) is not always a viable option because of the area, performance and yield penalties. The difficulty of migration is augmented by the fact that design rules are not sufficient to guaranty good printability, maximum process window and high yield. Model-based detection of lithography-induced systematic yield-limiting defects (a.k.a. hotspots) is becoming a vital part of the design-for-manufacturing flow for advanced technology nodes at 65nm and below. Driven by customer demand, a collaborative effort between EDA vendors provides a complete design-for-manufacturing migration solution that allows sub-65 nanometer designers to comprehensively address the impact of manufacturing variations on design yield and performance during layout migration. First, the physical hard IP is migrated from its existing 90nm process to a more advanced 65 and 45 nm processes, resulting in an area-optimized DRC-clean 65nm design retaining the original hierarchy to

  5. A compact topology for sand automata

    Dennunzio, Alberto; Masson, Benoît

    2008-01-01

    In this paper, we exhibit a strong relation between the sand automata configuration space and the cellular automata configuration space. This relation induces a compact topology for sand automata, and a new context in which sand automata are homeomorphic to cellular automata acting on a specific subshift. We show that the existing topological results for sand automata, including the Hedlund-like representation theorem, still hold. In this context, we give a characterization of the cellular automata which are sand automata, and study some dynamical behaviors such as equicontinuity. Furthermore, we deal with the nilpotency. We show that the classical definition is not meaningful for sand automata. Then, we introduce a suitable new notion of nilpotency for sand automata. Finally, we prove that this simple dynamical behavior is undecidable.

  6. Properties of made by different methods of RP impeller foundry patterns

    G. Budzik

    2007-04-01

    Full Text Available This article presents the tests of properties of foundry patterns of turbocharger turbine impeller. Impellers prototypes were predestinated for casting by method losing patterns. There were carried out tests of these prototypes made by different methods of Rapid Prototyping (RP. Two impeller were made by growth methods: stereolitography (SLA and three dimensional printing (3DP. One prototype was made by the method of Vacuum Casting as a wax casting. Tests were executed in the Department of Machine Design of Rzeszow University of Technology in cooperation with WSK PZL Rzeszow and Car Technology Krakow. First impeller was carried out by method of stereolitography on SLA 250 plant. That pattern was also used to carry out silicon matrix for casting of wax pattern. Next pattern was printed by three dimensional printer Z510 from the powder ZP14. Good removability of the pattern from the mould is particularly essential for impellers of small turbines with blades of small thickness of their section. All pattern were tested on their removability from the ceramic mould. The best melting properties had the wax pattern. Patterns made from resin SL5170 (SLA and powder ZP14 (3DP were removed in the process of burning but about 1% of soot was left in the mould.

  7. Health-hazard evaluation report GHETA 83-309-1405, Chrysler Corporation Foundry, Indianapolis, Indiana

    In response to a request arising out of employee concerns over the medical surveillance program at the Chrysler Corporation Foundry located in Indianapolis, Indiana, an evaluation was made of chest radiographs evaluated by the program with specific concern directed to disagreement on the radiographic diagnosis of pneumoconiosis. The request was made by the Chrysler Corporation and the United Auto Workers National Joint Committee on Health and Safety. Three NIOSH certified B-readers independently interpreted a set of 78 systematically sampled posteroanterior (PA) chest radiographs from the system files. These interpretations were compared among themselves and with company interpretations. While none of the radiographs was deemed unreadable, 35% were classified as having poor technical quality. Only one film was found which had a profusion of small opacities, and the company had interpreted the film as positive. Overall, agreement on proportion of positive readings and agreement on individual films was as good between the company and B-readers as it was between any two of the individual B-readers. The author recommends, however, that in order to avoid future complaints of the nature, the company should use standard radiographic equipment and techniques, NIOSH certified B-readers, and current international classifications of radiographs for pneumoconioses in their medical surveillance program

  8. Performances of MMIC X-band power amplifiers obtained in foundry

    Aperce, Gilles

    1990-09-01

    Two class A X band power Monolithic Microwave Integrated Circuits (MMICs) chips designed for phased array applications are described. Both have been consistently manufactured in just one foundry pass. A 10 GHz pulsed output power of 30 dBm saturated with 29 dB associated gain and 13 percent power added efficiency was achieved for the first power amplifier. The accurate small signal modeling of active and passive elements was the key to obtain these very good performances in the first design iteration. A 18 percent power added efficiency with 29 dBm output power at 1 dB compression gain and 24 dB associated gain in CW was obtained for the second amplifier. CW performance over 9 to 11 GHz was accurately predicted using a large signal Field Effect Transistor model (developed with nonlinear characterization tools) and a harmonic balance analysis. Massive DC and RF measurements were performed on the wafers. Good chips were then sorted out with the help of a database. A 58 percent DC and RF yield was obtained.

  9. SAND

    Thorsen, Grete

    Der er udført et konsolideringsforsøg med bakkesand fra Lunds grusgrav, Lund no. O. forsøget er udført i samme konsolideringsapparat, som er anvendt til måling af deformationsegenskaberne af mange forskellige danske jordarter. Forsøgsresultaterne er søgt tolket som ved forsøg med andre jordarter....

  10. Fountains of sand part II

    Hubert, Steven Mark

    2012-01-01

    Comprised of five large format oil paintings and one sculpture made of stucco, Fountains of Sand II: Pictures Not As Windows But Display Windows, or Barriers is the latest iteration of my interest in pictorial structures as they relate to subject matter and its relationship to real matter, paint. FoS II not only affects this struggle as one of thinking through the act of doing, but also attempts to manifest this through the continual obfuscation of a paradigmatic framework: the work displays...

  11. Dynamical evolution of sand ripples under water.

    Stegner, A; Wesfreid, J E

    1999-10-01

    We have performed an experimental study on the evolution of sand ripples formed under the action of an oscillatory flow. An annular sand-water cell was used in order to investigate a wide range of parameters. The sand ripples follow an irreversible condensation mechanism from small to large wavelength until a final state is reached. The wavelength and the shape of these stable sand patterns are mainly governed by the fluid displacement and the static angle of the granular media. A strong hysteresis affects the evolution of steep ripples. When the acceleration of the sand bed reaches a critical value, the final pattern is modified by the superficial fluidization of the sand layer. PMID:11970264

  12. The mechanics of fibre-reinforced sand

    Dos Santos, APS; Consoli, NC; Baudet, BA

    2010-01-01

    Fibres can be an effective means of reinforcing soils. This paper presents data from laboratory triaxial tests on quartzitic sand reinforced with polypropylene fibres. By keeping the studied composite consistent throughout the study (host sand and fibre characteristics kept constant), it has been possible to develop a framework of behaviour for the sand-fibre material, which provides a solid base for future research on fibre-reinforced soils. Data from previous work and from new tests have be...

  13. Silica sand resources in the Netherlands

    van der Meulen, M.J.; Westerhoff, W.E.; Menkovic, A.; Gruijters, S.H.L.L.; Dubelaar, C.W.; Maljers, D.

    2009-01-01

    Silica sand, (almost) pure quartz sand, is a valuable and scarce mineral resource within the shallow Dutch subsurface. High-grade deposits are exploited in the southeastemmost part of the country, as raw material for the glass, ceramic, chemical and other process industries. Dutch land-use policy requires that scarce mineral resources (including silica sand) are taken into consideration in spatial planning and when preparing for largescale engineering or construction works. For this purpose, ...

  14. Nuclear energy for oil sands

    In 1980, Atomic Energy of Canada Limited, working with a number of Alberta-based companies, assessed the technical and economic feasibility of using a CANDU nuclear reactor to raise the production steam for the recovery of bitumen. The study followed several years of analysis which identified oil sands projects as the most appropriate single users of thermal energy of the amount and quality available from reactors. Over the life of an oil sands project a steam supply system based on a nuclear reactor is expected to offer a substantial cost advantage (25 - 50%) over the alternative system based on coal as the make-up fuel. Steam from natural gas is marginally more expensive than that from coal because the cost of natural gas is expected to escalate at a rate higher than inflation. For shallow deposits (150 - 250 metres) using intermediate pressure steam, the commercially proven Pressurized Heavy Water (PHW) reactor is most suitable. For deeper deposits (250 - 650 metres), the PHW reactor can provide the higher pressure steam using a compressor, but only with a reduction in thermal efficiency that substantially reduces its cost advantage. The CANDU Organic Cooled Reactor (OCR), however, can provide the high presure steam required with the large cost advantage. The economic benefit of nuclear steam supply systems, a saving of $2-4 per barrel of product, is large enough to justify a more detailed study

  15. Nuclear energy for oil sands

    In working partnership with a number of Alberta-based companies an AECL (Atomic Energy of Canada Limited) study team assessed the technical and economic feasibility of using a nuclear reactor to raise the production steam for the recovery of bitumen. Technically sound concepts have been identified for using CANDU reactors for the in-situ recovery of bitumen from oil sands. Over the life of an oil sands project a steam supply system based on a nuclear reactor is expected to offer a substantial cost advantage (25 - 50 %) over the alternative system based on coal as the make-up fuel. Steam from natural gas is marginally more expensive than that from coal because the cost of natural gas is expected to escalate at a rate higher than inflation. For shallow deposits (150 -250 metres) using intermediate pressure steam, the commercially proven Pressurized Heavy Water (PHW) reactor is most suitable. For deeper deposits (250 - 650 metres), the PHW reactor can provide the higher pressure steam using a compressor, but only with a reduction in thermal efficiency that substantially reduces its cost advantage. The CANDU Organic Cooled Reactor (OCR), however, can provide a high pressure steam required with the large cost advantage. The economic benefit offered by nuclear steam supply systems, a saving of $2-4 per barrel of product, is large enough to justify the commitment of a more detailed study

  16. First Forum on China Casting Quality Standards & Overview of Revision History of China's National/Industrial Standards for Foundry Operations National Technical Committee 54 on Foundry of Standardization Administration of China (TC54)

    2009-01-01

    @@ Both national and local governments have been paying great attention to the work of industrial standardization with the enormous increase in international trade after China joined WTO. According to the standards revising plan of Standardization Administration Committee of China (SAC),TC54 has already revised a series of national standards and industrial standards for foundry operations,and proposed some new ones. As a result,some old fashioned standards containing low-level techniques have been gradually discontinued or replaced with new versions.

  17. Sand residence times of one million years in the Namib Sand Sea from cosmogenic nuclides

    Vermeesch, P.; Fenton, C. R.; Kober, F.; Wiggs, G. F. S.; Bristow, C. S.; Xu, S.

    2010-12-01

    The Namib Sand Sea is one of the world's oldest and largest sand deserts, yet little is known about the source of the sand in this, or other large deserts. In particular, it is unclear whether the sand is derived from local sediment or comes from remote sources. The relatively uniform appearance of dune sands and low compositional variability within dune fields make it difficult to address this question. Here we combine cosmogenic-nuclide measurements and geochronological techniques to assess the provenance and migration history of sand grains in the Namib Sand Sea. We use U-Pb geochronology of detrital zircons to show that the primary source of sand is the Orange River at the southern edge of the Namib desert. Our burial ages obtained from measurements of the cosmogenic nuclides 10Be, 26Al and 21Ne suggest that the residence time of sand within the sand sea is at least one million years. We therefore conclude that, despite large climatic changes in the Namib region associated with Quaternary glacial-interglacial cycles, the area currently occupied by the Namib Sand Sea has never been entirely devoid of sand during the past million years.

  18. Fecal indicators in sand, sand contact, and risk of enteric illness among beach-goers

    BACKGROUND: Beach sand can harbor fecal indicator organisms and pathogens, but enteric illness risk associated with sand contact remains unclear. METHODS: In 2007, visitors at 2 recreational marine beaches were asked on the day of their visit about sand contact. Ten to 12 days...

  19. Optimization as investment decision support in a Swedish medium-sized iron foundry - A move beyond traditional energy auditing

    Due to increased globalisation, industries are facing greater competition that is pressing companies into decreasing their expenses in order to increase their profits. As regards Swedish industry, it has been faced with substantial increases in energy prices in recent years. Barriers to energy efficiency such as imperfect information inhibit investments in energy efficiency measures, energy audits being one means of reducing barriers and overcoming imperfect information. However, an evaluation of such energy audits in Sweden reveals that it is chiefly low-cost measures that are undertaken as a result of an audit. Moreover, these audits often tend to focus on support processes such as ventilation, lighting, air compressors etc., while measures impacting production processes are often not as extensively covered, which underlines the need for further support in addition to energy audits. Decision support is practised in a variety of different disciplines such as optimization and simulation and the aim of this paper is to explore whether investment decision support practices may be used successfully towards small and medium-sized manufacturers in Sweden when complex production-related investment decisions are taken. The optimization results from the different cases, involving a foundry's investment in a new melting unit, indicate that with no electricity price fluctuations over the day, the investment seems sound as it lowers the overall energy costs. However, with fluctuating electricity prices, there are no large differences in energy costs between the option of retaining the existing five melting furnaces at the foundry and investing in a twin furnace and removing the holding furnaces - which was the initial investment plan for the foundry in the study. It would not have been possible to achieve this outcome without the use of investment decision support such as MIND. One of the main conclusions in this paper is that investment decision support, when strategic

  20. Optimization as investment decision support in a Swedish medium-sized iron foundry - A move beyond traditional energy auditing

    Due to increased globalisation, industries are facing greater competition that is pressing companies into decreasing their expenses in order to increase their profits. As regards Swedish industry, it has been faced with substantial increases in energy prices in recent years. Barriers to energy efficiency such as imperfect information inhibit investments in energy efficiency measures, energy audits being one means of reducing barriers and overcoming imperfect information. However, an evaluation of such energy audits in Sweden reveals that it is chiefly low-cost measures that are undertaken as a result of an audit. Moreover, these audits often tend to focus on support processes such as ventilation, lighting, air compressors etc., while measures impacting production processes are often not as extensively covered, which underlines the need for further support in addition to energy audits. Decision support is practised in a variety of different disciplines such as optimization and simulation and the aim of this paper is to explore whether investment decision support practices may be used successfully towards small and medium-sized manufacturers in Sweden when complex production-related investment decisions are taken. The optimization results from the different cases, involving a foundry's investment in a new melting unit, indicate that with no electricity price fluctuations over the day, the investment seems sound as it lowers the overall energy costs. However, with fluctuating electricity prices, there are no large differences in energy costs between the option of retaining the existing five melting furnaces at the foundry and investing in a twin furnace and removing the holding furnaces - which was the initial investment plan for the foundry in the study. It would not have been possible to achieve this outcome without the use of investment decision support such as MIND. One of the main conclusions in this paper is that investment decision support, when strategic

  1. Detection of graphite using laser microprobe mass analysis of a transbronchial biopsy from a foundry worker with mixed dust pneumoconiosis.

    Domej, Wolfgang; Földes-Papp, Zeno; Schlagenhaufen, Claudia; Wippel, Ruediger; Tilz, Gernot Peter; Krachler, Michael; Demel, Ulrike; Lang, Johanna; Urban-Woltron, Hildegard

    2002-03-28

    Inhalation of dust containing graphite can cause lung disease in foundry workers and workers in graphite mines or mills. Mixed dust pneumoconiosis caused by long-term occupational exposure to graphite dust is a rare disease. Only a few cases of graphite pneumoconiosis have been reported in literature, and these were usually diagnosed post mortem. Our report is of an 80-year-old male patient who had worked in an iron foundry for 20 years and whose work had entailed regular contact with ground graphite and foundry vapors. Chest x-rays revealed both a reticular and nodular pattern in the lung, moderate apical distractions and pleural scarring, all of which were confirmed by high-resolution computed tomography. Bronchoalveolar lavage and transbronchial biopsies were also consistent with mixed dust pneumoconiosis, and due to the long-term dust exposure, graphite pneumoconiosis was strongly suspected. To confirm this diagnosis, the chemical composition of the dark granules in the semi-thin histological sections of the transbronchial biopsies were analyzed using laser microprobe mass spectroscopy. The mass spectra of these black particles were consistent with those of natural graphite powder. Comparative analyses of normal lung tissue did not produce similar spectral patterns. We conclude that histology and cytology does not always suffice to confirm a diagnosis of graphite pneumoconiosis, because black particles are also found in conditions resulting from other exposures, such as heavy smoking or coal mining. Analysis of the composition of particles deposited in the lung tissue offers more precise information, which can be used as evidence in occupational and forensic medicine. Laser microprobe mass spectroscopy can assess the mineral dust load in lung samples. PMID:12238312

  2. Exploring Mission Concepts with the JPL Innovation Foundry A-Team

    Ziemer, John K.; Ervin, Joan; Lang, Jared

    2013-01-01

    The JPL Innovation Foundry has established a new approach for exploring, developing, and evaluating early concepts called the A-Team. The A-Team combines innovative collaborative methods with subject matter expertise and analysis tools to help mature mission concepts. Science, implementation, and programmatic elements are all considered during an A-Team study. Methods are grouped by Concept Maturity Level (CML), from 1 through 3, including idea generation and capture (CML 1), initial feasibility assessment (CML 2), and trade space exploration (CML 3). Methods used for each CML are presented, and the key team roles are described from two points of view: innovative methods and technical expertise. A-Team roles for providing innovative methods include the facilitator, study lead, and assistant study lead. A-Team roles for providing technical expertise include the architect, lead systems engineer, and integration engineer. In addition to these key roles, each A-Team study is uniquely staffed to match the study topic and scope including subject matter experts, scientists, technologists, flight and instrument systems engineers, and program managers as needed. Advanced analysis and collaborative engineering tools (e.g. cost, science traceability, mission design, knowledge capture, study and analysis support infrastructure) are also under development for use in A-Team studies and will be discussed briefly. The A-Team facilities provide a constructive environment for innovative ideas from all aspects of mission formulation to eliminate isolated studies and come together early in the development cycle when they can provide the biggest impact. This paper provides an overview of the A-Team, its study processes, roles, methods, tools and facilities.

  3. Fuel options for oil sands

    This presentation examined fuel options in relation to oil sands production. Options include steam and hydrogen (H2) for upgrading; natural gas by pipeline; bitumen; petroleum coke; and coal. Various cost drivers were also considered for each of the fuel options. It was noted that natural gas has high energy value but the capital cost is low, and that coke's energy value is very low but the capital cost is high. A chart forecasting energy prices was presented. The disposition of Western Canada's northern gas situation was presented. Issues concerning rail transportation for coal were considered. Environmental concerns were also examined. A chart of typical gas requirements for 75,000 B/D oil sands projects was presented. Issues concerning steam generation with gas and mining cogeneration with gas fuel and steam turbines were discussed, as well as cogeneration and H2 with gas fuels and steam turbines. Various technology and fuel utility options were examined, along with details of equipment and processes. Boiler technologies were reviewed by type as well as fuel and steam quality and pressure. Charts of cogeneration with gas turbine and circulation fluid bed boilers were presented. Gasification processes were reviewed and a supply cost basis was examined. Cost drivers were ranked according to energy, operating considerations and capital investment. Results indicated that fuel costs were significant for gas and coal. Capital costs and capital recovery charge was most significant with coal and gasification technology. Without capital recovery, cash costs favour the use of bitumen and coke. Gasification would need lower capital and lower capital recovery to compete with direct burning. It was concluded that direct burning of bitumen can compete with natural gas. With price volatility anticipated, dual fuel capability for bitumen and gas has merit. Petroleum coke can be produced or retrieved from stockpiles. Utility supply costs of direct burning of coke is marginally

  4. Design of Foundry Technology of Connecting Rod%连杆的铸造工艺设计

    郭林; 管延科; 苑举勇

    2011-01-01

    借助仿真凝固模拟软件进行模拟分析,结合生产实践经验,采用内冷铁等工艺措施,最终设计出合理的连杆铸造工艺方案,生产出合格铸件.%Eligible connecting rod castings have been produced with reasonable foundry technology designed by combination of simulation analysis with simulating software for solidification with production experiences with technological measures of inner chilling iron etc.

  5. Evaluation of Synthetic Gypsum Recovered via Wet Flue-Gas Desulfurization from Electric Power Plants for Use in Foundries

    R. Biernacki; R. Haratym; J. Kwapisz

    2012-01-01

    This article investigates possible use of waste gypsum (synthetic), recovered via flue-gas desulfurization from coal-fired electric powerplants, in foundries. Energy sector, which in Eastern Europe is mostly composed from coal-fired electric power plants, is one of the largestproducers of sulfur dioxide (SO2).In order to protect the environment and reduce the amount of pollution flue-gas desulfurization (FGD) is used to remove SO2 fromexhaust flue gases of fossil-fuel power plants. As a resul...

  6. Study of Black Sand Particles from Sand Dunes in Badr, Saudi Arabia Using Electron Microscopy

    Haider Abbas Khwaja

    2015-08-01

    Full Text Available Particulate air pollution is a health concern. This study determines the microscopic make-up of different varieties of sand particles collected at a sand dune site in Badr, Saudi Arabia in 2012. Three categories of sand were studied: black sand, white sand, and volcanic sand. The study used multiple high resolution electron microscopies to study the morphologies, emission source types, size, and elemental composition of the particles, and to evaluate the presence of surface “coatings or contaminants” deposited or transported by the black sand particles. White sand was comprised of natural coarse particles linked to wind-blown releases from crustal surfaces, weathering of igneous/metamorphic rock sources, and volcanic activities. Black sand particles exhibited different morphologies and microstructures (surface roughness compared with the white sand and volcanic sand. Morphological Scanning Electron Microscopy (SEM and Laser Scanning Microscopy (LSM analyses revealed that the black sand contained fine and ultrafine particles (50 to 500 nm ranges and was strongly magnetic, indicating the mineral magnetite or elemental iron. Aqueous extracts of black sands were acidic (pH = 5.0. Fe, C, O, Ti, Si, V, and S dominated the composition of black sand. Results suggest that carbon and other contaminant fine particles were produced by fossil-fuel combustion and industrial emissions in heavily industrialized areas of Haifa and Yanbu, and transported as cloud condensation nuclei to Douf Mountain. The suite of techniques used in this study has yielded an in-depth characterization of sand particles. Such information will be needed in future environmental, toxicological, epidemiological, and source apportionment studies.

  7. Effect of foundry waste content on technological properties of ceramic bricks

    Quijorna, N.; San Miguel, G; A. de Andrés

    2009-01-01

    A change from linear to cyclical production processes, as proposed by Industrial Ecology, is investigated in this paper. The feasibility of introducing Waelz slag (Ferrosita®) into a ceramic manufacturing process had been assessed in previous studies. In this work, the influence of incorporating Waelz slag and a Waelz slag/Moulding sand mix into a clayey matrix has been evaluated through the analysis of the physical and mechanical properties of fired bodies. A mathe...

  8. Oil sands opportunities for midstream companies

    The potential of Alberta's oil sands industry was reviewed. Oil sands production is expected to surpass declining conventional production. It was suggested that oil sands will increase from 42 per cent of Western supply in 2002 to 78 per cent in 2015. An inventory of major oil sands products and sources was presented and upgrading issues were examined. Oil sands products and market outlets were reviewed. Issues concerning the expansion of the value chain from resource to finished product were discussed. It was suggested that the U.S. will require more refined product imports in the future. Various market challenges facing the oil sands processing industries were discussed, including issues concerning producers, refiners and the common market. Potential refined products export markets were examined. Upgrading for both upstream and downstream refineries was discussed. A recent study completed for the Alberta Government and industry was reviewed. It was noted that pipeline changes or expansions need to be configured to accommodate refined products and that a large volume of exports to the Midwest or California markets would be based on pipeline availability. Issues concerning services to large oil sands projects were reviewed. It was concluded that there is significant growth in oil sands, with enormous capital requirements. There are many opportunities for mid streamers to take on smaller portions of large projects. refs., tabs., figs

  9. Nonlinear dynamics of Aeolian sand ripples.

    Prigozhin, L

    1999-07-01

    We study the initial instability of flat sand surface and further nonlinear dynamics of wind ripples. The proposed continuous model of ripple formation allowed us to simulate the development of a typical asymmetric ripple shape and the evolution of a sand ripple pattern. We suggest that this evolution occurs via ripple merger preceded by several soliton-like interaction of ripples. PMID:11969814

  10. Silica sand resources in the Netherlands

    Meulen, M.J. van der; Westerhoff, W.E.; Menkovic, A.; Gruijters, S.H.L.L.; Dubelaar, C.W.; Maljers, D.

    2009-01-01

    Silica sand, (almost) pure quartz sand, is a valuable and scarce mineral resource within the shallow Dutch subsurface. High-grade deposits are exploited in the southeastemmost part of the country, as raw material for the glass, ceramic, chemical and other process industries. Dutch land-use policy re

  11. Shock response of dry sand.

    Reinhart, William Dodd; Thornhill, Tom Finley, III (,; ); Chhabildas, Lalit C.. (..); Vogler, Tracy John; Brown, Justin L.

    2007-08-01

    The dynamic compaction of sand was investigated experimentally and computationally to stresses of 1.8 GPa. Experiments have been performed in the powder's partial compaction regime at impact velocities of approximately 0.25, 0.5, and 0.75 km/s. The experiments utilized multiple velocity interferometry probes on the rear surface of a stepped target for an accurate measurement of shock velocity, and an impedance matching technique was used to deduce the shock Hugoniot state. Wave profiles were further examined for estimates of reshock states. Experimental results were used to fit parameters to the P-Lambda model for porous materials. For simple 1-D simulations, the P-Lambda model seems to capture some of the physics behind the compaction process very well, typically predicting the Hugoniot state to within 3%.

  12. Developing new markets for oil sands products

    This paper presents a review by Purvin and Gertz of western Canadian crude oil supply. This energy consulting firm provides advise to the energy sector. It suggests that oil sands production will surpass declining conventional production. Oil sands supply includes bitumen, synthetic crude oil (SCO), and diluent. It is forecasted that oil sands will increase from 42 per cent of western supply in 2002 to 78 per cent in 2015. The potential of Alberta's oil sands was discussed along with a recent study of refined products and petrochemicals from bitumen. Upgrading, refining and petrochemical case studies were presented. The author examined if a Canadian oil sands upgrading project with high capital costs can be competitive with competing projects in the United States and internationally. In addition to supply and demand issues, the presentation examined infrastructure capability and market potential in the United States. The economic potential and risks of preferred business cases compared to upgrading to SCO were also evaluated. 15 figs

  13. Earth-like sand fluxes on Mars.

    Bridges, N T; Ayoub, F; Avouac, J-P; Leprince, S; Lucas, A; Mattson, S

    2012-05-17

    Strong and sustained winds on Mars have been considered rare, on the basis of surface meteorology measurements and global circulation models, raising the question of whether the abundant dunes and evidence for wind erosion seen on the planet are a current process. Recent studies showed sand activity, but could not determine whether entire dunes were moving--implying large sand fluxes--or whether more localized and surficial changes had occurred. Here we present measurements of the migration rate of sand ripples and dune lee fronts at the Nili Patera dune field. We show that the dunes are near steady state, with their entire volumes composed of mobile sand. The dunes have unexpectedly high sand fluxes, similar, for example, to those in Victoria Valley, Antarctica, implying that rates of landscape modification on Mars and Earth are similar. PMID:22596156

  14. Numerical simulation of aeolian sand ripples

    With a new horizontal saltation displacement vector, a model is implemented to simulate the initiation and evolution of aeolian sand ripples. In the model, saltation distance considers the effects of surface height and slope. A linear stability analysis is also carried out for formation of sand ripples. The results show that, the model can be able to successfully reproduce sand ripples which can increase in scale by merging of small ripples. The linear stability analysis indicates that sand ripples appear when the relaxation rate parameter is below a threshold value and wind strength parameter is larger than a critical value. The results also verified that the formation of sand ripples is a self-organization process

  15. Sand Failure Mechanism and Sanding Parameters in Niger Delta Oil Reservoirs

    Sunday Isehunwa,

    2010-05-01

    Full Text Available Sand production is a major issue during oil and gas production from unconsolidated reservoirs. In predicting the onset of sand production, it is important to accurately determine the failure mechanism and the contributing parameters. The aim of this study was to determine sand failure mechanism in the Niger-Delta, identify themajor contributing parameters and evaluate their effects on sanding.Completion and production data from 78 strings completed on 22 reservoirs in a Niger Delta oil Field were evaluated. Sand failure mechanisms and contributing parameters were identified and compared with published profiles. The results showed that cohesive stress is the predominant sand failure mechanism. Water cut, bean size and gas oil ratio (GOR impact sand production in the Niger Delta.

  16. Binding waste anthracite fines with Si-containing materials as an alternative fuel for foundry cupola furnaces.

    Huang, He; Fox, John T; Cannon, Fred S; Komarneni, Sridhar; Kulik, Joseph; Furness, Jim

    2011-04-01

    An alternative fuel to replace foundry coke in cupolas was developed from waste anthracite fines. Waste anthracite fines were briquetted with Si-containing materials and treated in carbothermal (combination of heat and carbon) conditions that simulated the cupola preheat zone to form silicon carbide nanowires (SCNWs). SCNWs can provide hot crushing strengths, which are important in cupola operations. Lab-scale experiments confirmed that the redox level of the Si-source significantly affected the formation of SiC. With zerovalent silicon, SCNWs were formed within the anthracite pellets. Although amorphous Si (+4) plus anthracite formed SiC, these conditions did not transform the SiC into nanowires. Moreover, under the test conditions, SiC was not formed between crystallized Si (+4) and anthracite. In a full-scale demonstration, bricks made from anthracite fines and zerovalent silicon successfully replaced a part of the foundry coke in a full-scale cupola. In addition to saving in fuel cost, replacing coke by waste anthracite fines can reduce energy consumption and CO2 and other pollution associated with conventional coking. PMID:21366305

  17. Critical State of Sand Matrix Soils

    Aminaton Marto

    2014-01-01

    Full Text Available The Critical State Soil Mechanic (CSSM is a globally recognised framework while the critical states for sand and clay are both well established. Nevertheless, the development of the critical state of sand matrix soils is lacking. This paper discusses the development of critical state lines and corresponding critical state parameters for the investigated material, sand matrix soils using sand-kaolin mixtures. The output of this paper can be used as an interpretation framework for the research on liquefaction susceptibility of sand matrix soils in the future. The strain controlled triaxial test apparatus was used to provide the monotonic loading onto the reconstituted soil specimens. All tested soils were subjected to isotropic consolidation and sheared under undrained condition until critical state was ascertain. Based on the results of 32 test specimens, the critical state lines for eight different sand matrix soils were developed together with the corresponding values of critical state parameters, M, λ, and Γ. The range of the value of M, λ, and Γ is 0.803–0.998, 0.144–0.248, and 1.727–2.279, respectively. These values are comparable to the critical state parameters of river sand and kaolin clay. However, the relationship between fines percentages and these critical state parameters is too scattered to be correlated.

  18. Fine and ultrafine emission dynamics from a ferrous foundry cupola furnace.

    Meléndez, Antton; García, Estibaliz; Carnicer, Pedro; Pena, Egoitz; Larrión, Miren; Legarreta, Juan Andres; Gutiérrez-Cañas, Cristina

    2010-05-01

    Aerosol size distributions from ferrous foundry cupola furnaces vary depending on semicontinuous process dynamics, time along the tap-to-tap cycle, dilution ratio, and the physical and chemical nature of the charge and fuel. All of these factors result in a highly time-dependent emission of particulate matter (PM) 2.5 pm or less in aerodynamic diameter (PM2.5)--even on a mass concentration basis. Control measures are frequently taken on the basis of low-reliability parameters such as emission factors and loosely established mass ratios of PM2.5 to PM 10 microm or less in aerodynamic diameter (PM1.0). The new environmental requirements could entail unexpected and undesired drawbacks and uncertainties in the meaning and effectiveness of process improvement measures. The development of process-integrated and flue-gas cleaning measures for reduction of particle emissions requires a better knowledge of generation mechanisms during melting. Available aerosol analyzers expand the range of control issues to be tackled and contribute to greatly reduce the uncertainty of engineering decisions on trace pollutant control. This approach combines real-time size distribution monitoring and cascade impactors as preseparators for chemical or morphological analysis. The results allow for establishing a design rationale and performance requirement for control devices. A number size distribution below 10 microm in aerodynamic equivalent diameter was chosen as the main indicator of charge influence and filter performance. Size distribution is trimodal, with a coarse mode more than 12 microm that contributes up to 30% of the total mass. A temporal series for these data leads to identification of the most relevant size ranges for a specific furnace (e.g., the most penetrating size range). In this cupola, this size range is between 0.32 and 0.77 microm of aerodynamic equivalent diameter and defines the pollution control strategy for metals concentrating within this size range. Scrap

  19. Radiation exposure of sand blasting operators

    The Queensland Department of Health's, Division of Health and Medical Physics initiated, in July, 1985, an investigation into the radiological health impact which involved detailed analyses of an ilmenite product from a mineral sand processor in South East Queensland. Measurements of respirable dust in air concentrations in the breathing zone of sand blasting operators, dust particle sizing and other environmental radiation measurements at a major sand blasting yard using this ilmenite product were carried out. From the data collected, the radiological health impact was assessed and compared with international and national radiological recommendations

  20. LABORATORY STUDY ON CRACKS IN SATURATED SANDS

    Peng Fujiao; Tan Qingming; Che-Min Cheng

    2000-01-01

    It has been reported[1]that when a loosely packed column of saturated sand in a vertical cylindrical container is shock loaded axially by dropping to the floor,large horizontal cracks initiate,grow and eventually fade away in the sand as it settles under gravity.This paper shows that a similar phenomenon can also be observed when shock loading is replaced by forcing water to percolate upward through the sand column.It is believed that our result sheds further light on the physics of formation of these cracks.

  1. Sandėlių modeliavimas

    Sungaila, Marius

    2008-01-01

    Šiame magistriniame darbe yra aptariama logistikos svarba prekybinėse įmonėse. Atliekamas sandėliavimo ir transportavimo, bei efektyvaus klientų užsakymų tenkinimo naudojant informacines technologijas optimizavimo tyrimas. Panašių programų analizė. Neformaliai ir formaliai Z kalba sandėlių sistemos aprašymas. Bendro prekybos centro ir sandėlio PLA modelio parengimas su agregacine schema ir koncepciniu modeliu, formalia specifikacija. Taip pat išskirtos perėjimų ir išėjimų operacijos. Vėliau b...

  2. Nigeria to step up tar sands activity

    1987-03-01

    The Nigerian government has directed its Ministry of Mines, Power and Steel to assume responsibility for the exploration and exploitation of tar sands deposits in Bendel, Ondo and Oyo States. The directive resulted from a survey report by the University of Ife's geological consultancy unit on bituminous sand deposits in the area. The statement said the government was satisfied that there were large commercial quantities of the sands in the three states. The survey had reported that Nigeria could recover between 31 and 40 billion barrels of heavy crude from the tar sand deposits. Exploration for hydrocarbons is currently going on in Anambra and Lake Chad basins as well as the Benue Trough. Apart from the Nigerian National Petroleum Corporation, Shell Petroleum and Gulf Oil have begun exploration activities in the Ondo area. Meanwhile, Nigeria has had to import heavy crude from Venezuela, for processing at the Kaduna refinery.

  3. Petrophysical Analysis of Oil Sand in Athabasca

    cheong, S.; Lee, H.

    2013-12-01

    Oil sands are the major unconventional energy sources which have great reserves in Alberta, Canada. Recovery techniques such as CSS (Cyclic Steam Stimulation) and SAGD (Steam Assisted Gravity Drainage) enabled to develop deeper bitumen about several hundred meter depth. Before applying CSS and SAGD, reservoir heterogeneity of mud barriers or shale breccias should be clarified to establish injection and production wells successfully. We conducted the integrated petro-physical analysis for oil sands deposits in Athabasca by correlating well logs with seismic data. From 33 well logs and 3D seismic, we have made P-wave impedance by recursive inversion. Target formations of our analysis were the top of Wabiskaw member. Using inverted impedance and multi-attributes, porosity volume was derived at a target depth. Porosity of time slice 375 ms ranged 20 ~ 40 % stretching porous sand body from NE to SW direction. Characteristics of porosity distribution may be useful to design optimum oil sands recovery in Athabasca.

  4. Sand dunes on Mars and on Earth

    Ribeiro Parteli, Eric Josef

    2007-01-01

    In this work the dune model introduced by Sauermann et al. (2001) is extended and applied to investigate the formation of different dune shapes on Mars and on Earth as function of wind directionality and sand availability. The formation of sand dunes on Mars under the present atmospheric conditions of the red planet is studied and conclusions about wind speed, migration velocity of dunes and changing wind regimes on Mars are presented. Field measurements of the shape of coastal transverse dun...

  5. Coagulation in clarifier with micro-sand

    As water treatment play key role in power generation at thermal and nuclear power station. This article is devoted to determine effectiveness of water clarifier with use of micro-sand at Thermal power stations. Efficiency of coagulation with application of aluminum sulphate and flocculants is experimentally detected. Presented the result of the tests of clarifier with micro-sand and given conclusion on these results. (author)

  6. Virtual Calibration Chamber CPT on Ticino sand

    Butlanska, Joanna; Arroyo Alvarez de Toledo, Marcos; Gens Solé, Antonio

    2010-01-01

    The following paper surnmarizes results of CPT's performed in virtual calibration chamber (VCC) built with a 3D model based on the distinct element method (DEM). A discrete material tailored to mimic Ticino sand is tested at different densities, stress and stress history. The limit cone tip resistance from the numerical experiments shows quantitative agreement with different empirical curves summarizing previous tests on Ticino sand in physical calibration chambers (ENEL and ISMES).

  7. Treating tar sands formations with dolomite

    Vinegar, Harold J.; Karanikas, John Michael

    2010-06-08

    Methods for treating a tar sands formation are described herein. The tar sands formation may include dolomite and hydrocarbons. Methods may include providing heat at less than the decomposition temperature of dolomite from one or more heaters to at least a portion of the formation. At least some of the hydrocarbon fluids are mobilized in the formation. At least some of the hydrocarbon fluids may be produced from the formation.

  8. CRADE OF SAND AND DUST STORM WEATHER

    Niu Ruoyun; Tian Cuiying; Bi Baogui; Yang Keming; Wang Youheng; Tuo Ya; Ding Haifang; Zhang Tairen

    2011-01-01

    Background Sand and dust storm,as one of the main disastrous weathers that affect northern China,not only affect the people health and normal life,but cause the short-term climatic changes due to the direct and indirect radiation of the earth-atmosphere system through the dust floating in the sky.The sand end dust weather and its potential harm on the national economy,ecological environment,social activities and other aspects have aroused worldwide concern.

  9. Shock and release behaviour of sand

    A considerable body of knowledge exists on the shock properties of dry sand. However, capturing the release properties has proven experimentally complex, and currently little information exists on the topic. The measured Hugoniot and release behaviour from a number of experiments is presented, carried out with the aim of furthering understanding of the fundamental physics behind the unloading of dry sand from a shocked state.

  10. Flow behaviour of sand-water slurries

    Vlasák, Pavel; Chára, Zdeněk

    Cranfield, Bedforshire : BHR Group, 2010 - (Heywood, N.), s. 383-392 ISBN 978-1-85598-119-5. [International Conference on Hydrotransport /18./. Rio de Janeiro (BR), 22.09.2010-24.09.2010] R&D Projects: GA ČR(CZ) GAP105/10/1574 Institutional research plan: CEZ:AV0Z20600510 Keywords : sand slurry * sand -kaolin slurry * flow behavior * pressure drop * particle size distribution effect * concentration effect * slurry peptisation Subject RIV: BK - Fluid Dynamics

  11. Analysis of sand particles' lift-off and incident velocities in wind-blown sand flux

    Tian-Li Bo; Xiao-Jing Zheng; Shao-Zhen Duan; Yi-Rui Liang

    2013-01-01

    In the research of windblown sand movement,the lift-off and incident velocities of saltating sand particles play a significant role in bridging the spatial and temporal scales from single sand particle's motion to windblown sand flux.In this paper,we achieved wind tunnel measurements of the movement of sand particles near sand bed through improving the wind tunnel experimental scheme of paticle image velocimetry (PIV) and data processing method.And then the influence of observation height on the probability distributions of lift-off and incident velocities of sand particles was analyzed.The results demonstrate that the observation height has no obvious influence on the distribution pattern of the lift-off and incident velocities of sand particles,i.e.,the probability distribution of horizontal and vertical velocities of lift-off and incident sand particles follow a Gaussian distribution and a negative exponential distribution,respectively.However,it influences the center of the Gaussian distribution,the decay constant and the amplitude of the negative exponential distribution.

  12. Generating dam construction material from tailings sand

    Bent, H. [Northgate Minerals Corp., Toronto, ON (Canada)

    2009-02-15

    Northgate Minerals is a leading gold and copper producer with mining operations, development projects and exploration properties in Canada and Australia. This presentation provided background information on the Northgate Minerals Corp. Kemess Mines and how to generate dam construction material from tailings sand. Specifically, the objectives of the program are to generate construction material from tailings sand and replace earth fill construction with tailings sand from which sulphur has been removed. This presentation reviewed environmental specifications such as producing a construction material that does not generate poor water quality. It also reviewed engineering specifications such as producing a material suitable for d/s buttress zone placement. The presentation discussed the evaluation of source material as well as analysis challenges. The evaluation of Kemess ore was also outlined. along with other topics such as environmental testing and verification of sand plant beta testing; criteria and communication; operational procedures including sand plant operation and fail safe procedures; placement of sulphur-free sand; and benefits. It was concluded that the tailings cyclone plant was constructed at a cost of 5.4 million dollars. tabs., figs.

  13. Discrete particle simulation of mixed sand transport

    Fengjun Xiao; Liejin Guo; Debiao Li; Yueshe Wang

    2012-01-01

    An Eulerian/Lagrangian numerical simulation is performed on mixed sand transport.Volume averaged Navier-Stokes equations are solved to calculate gas motion,and particle motion is calculated using Newton's equation,involving a hard sphere model to describe particle-to-particle and particle-to-wall collisions.The influence of wall characteristics,size distribution of sand particles and boundary layer depth on vertical distribution of sand mass flux and particle mean horizontal velocity is analyzed,suggesting that all these three factors affect sand transport at different levels.In all cases,for small size groups,sand mass flux first increases with height and then decreases while for large size groups,it decreases exponentially with height and for middle size groups the behavior is in-between.The mean horizontal velocity for all size groups well fits experimental data,that is,increasing logarithmically with height in the middle height region.Wall characteristics greatly affects particle to wall collision and makes the flat bed similar to a Gobi surface and the rough bed similar to a sandy surface.Particle size distribution largely affects the sand mass flux and the highest heights they can reach especially for larger particles.

  14. Textural characteristics of the Nigerian tar sands

    Enu, E. I.

    1985-05-01

    Extensive tar sands with reserves of about 41 billion barrels of oil are known to occur in Cretaceous terrigenous sediments in Ondo and Ogun States of Nigeria. The hydrocarbon occurs in two predominantly sandy zones separated by an 8 m thick oil shale. The lower (Horizon Y) is mostly quartz sand, 3-26 m thick. It shows an upward fining of grains and increased consolidation updip. The upper Horizon X is 10-22 m of sandstone with interbedded shales and siltstones. The sands are loosely consolidated. Cementing material is lacking, the grains being held together largely by the tarry oil. Porosity is about 30% and mean oil saturation in both zones is 12%. The recorded clay content (2-7%) is considerably lower than the average for Athabasca, Canada (10-25%) and may enhance the settling properties of the tailing ponds. The sands are water-wet, fine- to medium-grained, moderately well sorted, mesokurtic and positively skewed to near symmetrical. The Nigerian tar sands compare closely with the Athabasca sands in all the above textural parameters. They would thus be expected to show identical response to mining processing, except for the influence of higher ground-water table and the high humidity and ambient temperatures in Nigeria.

  15. Optimization as investment decision support in a Swedish medium-sized iron foundry - A move beyond traditional energy auditing

    Thollander, Patrik; Mardan, Nawzad; Karlsson, Magnus [Department of Management and Engineering, Division of Energy Systems, Linkoeping University, SE 581 83 Linkoeping (Sweden)

    2009-04-15

    Due to increased globalisation, industries are facing greater competition that is pressing companies into decreasing their expenses in order to increase their profits. As regards Swedish industry, it has been faced with substantial increases in energy prices in recent years. Barriers to energy efficiency such as imperfect information inhibit investments in energy efficiency measures, energy audits being one means of reducing barriers and overcoming imperfect information. However, an evaluation of such energy audits in Sweden reveals that it is chiefly low-cost measures that are undertaken as a result of an audit. Moreover, these audits often tend to focus on support processes such as ventilation, lighting, air compressors etc., while measures impacting production processes are often not as extensively covered, which underlines the need for further support in addition to energy audits. Decision support is practised in a variety of different disciplines such as optimization and simulation and the aim of this paper is to explore whether investment decision support practices may be used successfully towards small and medium-sized manufacturers in Sweden when complex production-related investment decisions are taken. The optimization results from the different cases, involving a foundry's investment in a new melting unit, indicate that with no electricity price fluctuations over the day, the investment seems sound as it lowers the overall energy costs. However, with fluctuating electricity prices, there are no large differences in energy costs between the option of retaining the existing five melting furnaces at the foundry and investing in a twin furnace and removing the holding furnaces - which was the initial investment plan for the foundry in the study. It would not have been possible to achieve this outcome without the use of investment decision support such as MIND. One of the main conclusions in this paper is that investment decision support, when strategic

  16. The kinetics of activation and deactivation in the process of water ozonising used for advanced oxidation of the dust waste from moulding sands

    A. Baliński

    2009-01-01

    Full Text Available Adding coal dust and organic carriers of the lustrous carbon to bentonite-bonded moulding sands in amounts justified by thetechnological regime and the use of cores and protective coatings based on organic compounds create serious threats to the environment.During thermal destruction of the individual components of moulding and core sands, some toxic organic compounds are emitted. They formthe majority of the Hazardous Air Pollutants (HAPs, and include mainly compounds like benzene, toluene, xylene, naphtalene, hexane,acetaldehyde, acrolein, aniline, cresol and cumene, their polycyclic derivatives, phenol, formaldehyde, and other similar matters. In thusformed dust waste, the amount of which constitutes about 20% of all the waste from foundries using traditional moulding and core sands, there are still full-value materials which can undergo total recycling, providing the HAPs are partially or totally removed from them. The article discusses some problems of the advanced oxidation of selected toxic chemical compounds present in bentonite-bonded moulding sands due to the effect of high temperature. The results of the investigations of the kinetics of the process of maximum water saturation with ozone (acting as an oxidiser and of the kinetics of the natural process of ozone decomposition to diatomic oxygen were presented. It has been stated that the maximum time of water saturation with ozone using an OZOMATIC OSC-MODULAR 4HC ozone generator and a 1m3 capacity tank with water is 60 minutes. After 30 minute break in the ozonising process, the ozone concentration in water decreases by 40 to 50%. To obtain maximum ozone concentration in water during the next ozonising cycle, it is necessary to have the ozone-generating device running for the next 30 minutes. The stabilisation of ozone concentration in water takes place only after the third ozonising cycle, when it reaches nearly 80%of the maximum value obtained after the first process cycle

  17. Contribution of laser altimetry images to the geomorphology of the Late Holocene inland drift sands of the European Sand Belt

    P.D. Jungerius; M.J.P.M. Riksen

    2010-01-01

    The paper explores the possibilities of applying the analysis of laser altimetry images to Dutch drift sands. All along the European Sand Belt, which stretches from Great Britain to the Ural Mountains, Late Glacial cover sands, river dunes and other ice-age deposits were reactivated as drift sand du

  18. Contribution of laser altimetry images to the geomorphology of the Late Holocene inland drift sands of the European Sand Belt

    Jungerius, P.D.; Riksen, M.J.P.M.

    2010-01-01

    The paper explores the possibilities of applying the analysis of laser altimetry images to Dutch drift sands. All along the European Sand Belt, which stretches from Great Britain to the Ural Mountains, Late Glacial cover sands, river dunes and other ice–age deposits were reactivated as drift sand du

  19. Energy intensity and economic performance in small scale bricks and foundry clusters in India: does energy intensity matter?

    This paper probes energy intensity and economic performance in small enterprises with reference to two energy-intensive small-scale industry (SSI) clusters in the state of Karnataka in India. Based on analysis of primary data collected from 38 bricks enterprises and 31 foundries, the paper brought out that there is a positive relationship not only between energy intensity and share of energy cost in total variable cost but also between energy intensity and value of output. But there is a negative relationship between energy intensity and factor productivities. Energy made a statistically significant contribution to economic performance in terms of returns to scale. Those small enterprises, which were less energy intensive, achieved higher returns to scale than those, which were more energy intensive. Therefore, it is imperative for Indian Policy Makers to include 'energy efficiency improvement' programmes as part of the strategy for enhancing SSI competitiveness

  20. Monolithic silicon photonics in a sub-100nm SOI CMOS microprocessor foundry: progress from devices to systems

    Popović, Miloš A.; Wade, Mark T.; Orcutt, Jason S.; Shainline, Jeffrey M.; Sun, Chen; Georgas, Michael; Moss, Benjamin; Kumar, Rajesh; Alloatti, Luca; Pavanello, Fabio; Chen, Yu-Hsin; Nammari, Kareem; Notaros, Jelena; Atabaki, Amir; Leu, Jonathan; Stojanović, Vladimir; Ram, Rajeev J.

    2015-02-01

    We review recent progress of an effort led by the Stojanović (UC Berkeley), Ram (MIT) and Popović (CU Boulder) research groups to enable the design of photonic devices, and complete on-chip electro-optic systems and interfaces, directly in standard microelectronics CMOS processes in a microprocessor foundry, with no in-foundry process modifications. This approach allows tight and large-scale monolithic integration of silicon photonics with state-of-the-art (sub-100nm-node) microelectronics, here a 45nm SOI CMOS process. It enables natural scale-up to manufacturing, and rapid advances in device design due to process repeatability. The initial driver application was addressing the processor-to-memory communication energy bottleneck. Device results include 5Gbps modulators based on an interleaved junction that take advantage of the high resolution of the sub-100nm CMOS process. We demonstrate operation at 5fJ/bit with 1.5dB insertion loss and 8dB extinction ratio. We also demonstrate the first infrared detectors in a zero-change CMOS process, using absorption in transistor source/drain SiGe stressors. Subsystems described include the first monolithically integrated electronic-photonic transmitter on chip (modulator+driver) with 20-70fJ/bit wall plug energy/bit (2-3.5Gbps), to our knowledge the lowest transmitter energy demonstrated to date. We also demonstrate native-process infrared receivers at 220fJ/bit (5Gbps). These are encouraging signs for the prospects of monolithic electronics-photonics integration. Beyond processor-to-memory interconnects, our approach to photonics as a "More-than- Moore" technology inside advanced CMOS promises to enable VLSI electronic-photonic chip platforms tailored to a vast array of emerging applications, from optical and acoustic sensing, high-speed signal processing, RF and optical metrology and clocks, through to analog computation and quantum technology.

  1. 铝合金砂型低压铸造浇注系统的选择与设计%Choice and Design of Gating System of Sand Mold Low-pressure Casting for Aluminum Alloy

    佘瑞平; 赵拴勃; 千斌; 段昭; 曲媛

    2013-01-01

    低压铸造是目前获得优质铝合金铸件的有力手段之一.本文立足于低压铸造生产实践经验,结合低压铸造原理,对不同结构、材质(糊状凝固或顺序凝固模式)类型的铝合金铸件砂型低压铸造浇注系统的选择与设计进行了系统的归纳和总结.实践证明,所归纳总结的结果对铝合金低压铸造工艺设计具有一定参考作用.%The low-pressure foundry is one of the emollient means for acquiring a high-quality aluminum alloy castings currently. Based on fulfillment experience of casting production at die low pressure and combining low pressure casting principle. The choice and design of the aluminum alloy castings with different structures, and different material (paste form solidify or in proper order solidify mode) structure and sand type for the low-pressure foundry system were summaried. The research results have singificant effects on the design of aluminum alloy low-pressure casting process

  2. Nuclear energy in the oils sands

    Arsenault, J.E.

    2014-09-15

    The major Canadian oil sands are located in Alberta and Saskatchewan, with most production from the strata along the Athabasca River in Alberta. The economically recoverable oil sands reserves are estimated to be 168 billion barrels which at a current production rate of 1.8 million barrels per day (2012), are projected to last a very long time. Canada has been blessed with vast energy resources which make it potentially energy-independent and able to provide significant exports but there are concerns that their development cannot be managed in a wholly acceptable manner. Comparable concerns have been applied to nuclear energy in the past and in recent times to the oil sands. The technologies associated with these energy sources have always been controversial because they are at the confluence of economics and politics where finding a balance between risk and reward is difficult. So it should be no surprise that when these technologies get linked together in certain proposals their prospect for success is doubly difficult. The possible use of nuclear energy for production of oil from the oil sands dates back to the late 1950s, when an experiment to mine the oil by detonating an underground nuclear device was proposed. It was predicted that the heat and pressure released from such a device would create a large cavern into which oil would flow, and from where it would be pumped to the surface. Almost at the same time, oil sands research using conventional sources of energy had culminated with the development of practical refining processes, essentially those still in use today. These methods require large amounts of heat energy in the form of hot water and steam. In this century nuclear energy was proposed as the source for the heat required by the oil sands production processes. To date neither of these nuclear proposals for oil sands projects have been successful, because the economic and political balance could not be struck. (author)

  3. Nuclear energy in the oils sands

    The major Canadian oil sands are located in Alberta and Saskatchewan, with most production from the strata along the Athabasca River in Alberta. The economically recoverable oil sands reserves are estimated to be 168 billion barrels which at a current production rate of 1.8 million barrels per day (2012), are projected to last a very long time. Canada has been blessed with vast energy resources which make it potentially energy-independent and able to provide significant exports but there are concerns that their development cannot be managed in a wholly acceptable manner. Comparable concerns have been applied to nuclear energy in the past and in recent times to the oil sands. The technologies associated with these energy sources have always been controversial because they are at the confluence of economics and politics where finding a balance between risk and reward is difficult. So it should be no surprise that when these technologies get linked together in certain proposals their prospect for success is doubly difficult. The possible use of nuclear energy for production of oil from the oil sands dates back to the late 1950s, when an experiment to mine the oil by detonating an underground nuclear device was proposed. It was predicted that the heat and pressure released from such a device would create a large cavern into which oil would flow, and from where it would be pumped to the surface. Almost at the same time, oil sands research using conventional sources of energy had culminated with the development of practical refining processes, essentially those still in use today. These methods require large amounts of heat energy in the form of hot water and steam. In this century nuclear energy was proposed as the source for the heat required by the oil sands production processes. To date neither of these nuclear proposals for oil sands projects have been successful, because the economic and political balance could not be struck. (author)

  4. Fracturing in the oil-sands reservoirs

    Yuan, Y.; Yang, B. [Society of Petroleum Engineers (Canada); Xu, B. [BitCan G and E Inc (Canada)

    2011-07-01

    Oil sands reservoirs stimulation requires the use of steam or solvent in order to reduce oil viscosity, making for better recovery. Injection of these stimulants is generally achieved by hydro-fracturing and, given concerns over the impact of this on caprock integrity, a better understanding is needed of the phenomena involved during fracturing. Based on a review of the literature and on analytical, numerical and field data, this paper aims to explore the phenomena involved during hydro-fracturing of oil sands. Review of existing test data shows that oil sands have a clear dilatation tendency. Analytical derivation then compares the effects and occurrence of dilatation and tensile parting during hydro-fracturing, showing a dominance of dilatation, resulting in much higher porosity in the sands formation. Field data then confirmed these derivations, thus giving them an experimental validation. Glaciation is proposed as a cause for the presence of these phenomena in oil sands, thus the results can safely be extrapolated to other similar rock formations.

  5. Cleaning oil sands drilling waste in Alberta

    Mikic, N.; Nilsen, C.; Markabi, M. [Mi SWACO, Calgary, AB (Canada)

    2008-07-01

    The waste generated from steam assisted gravity drainage (SAGD) wells is brought to the surface and separated by shale shakers. The waste can include drilling fluids and sand contaminated with bitumen. This paper described a new technology developed to treat waste using the addition of hot water and various mixing and separation technologies to reduce the viscosity of the bitumen and separate it from the sand. The bitumen-contaminated drill cuttings were mixed with hot water to form a slurry that was then separated through the G-force created by a hydrocyclone. A secondary separation was then conducted in an elutriation column to remove residual contaminants from the sand. The flow rate of the process was controlled by the fine solids composition of the cuttings, the temperature of the cleaning process, and the performance of the individual components. Laboratory tests conducted to tests the method showed that the sand particles produced using the method were clean enough to be safely disposed in the environment. A pilot study will be conducted to test the sand cleaning technology at a commercial scale. 6 refs., 3 figs.

  6. Activity of Wind-Blown Sand and the Formation of Feathered Sand Ridges in the Kumtagh Desert, China

    Liao, Kongtai; Qu, Jianjun; Tang, Jinnian; Ding, Feng; Liu, Hujun; Zhu, Shujuan

    2010-05-01

    We study the activity of wind-blown sand and its effects on the evolution of feathered sand ridges in the Kumtagh Desert, China, and attempt to reveal the formation process of feathered sand ridges using wind-tunnel experiments, remote sensing data, and detailed field observations from 2005 to 2008. The prevailing wind direction in the Kumtagh Desert is easterly in winter and north-easterly in other seasons. The average annual wind speed is 5.9 ms-1, and winds sufficiently strong to entrain sand occur on 143 days per annum. The sand transport rate within 0.4 m of the ground is strongly influenced by local landforms, and is related to wind speed by a power function. Wind erosion occurs on the crest, the windward slope of crescent sand ridges and inter-ridge sand strips, where the blowing sand cloud is in an unsaturated state; in contrast, sand accumulation occurs on the leeward slope of the crescent sand ridges, where the blowing sand cloud is in an over-saturated state. These results indicate that the development of feathered sand ridges in the Kumtagh Desert is mainly controlled by the local wind regime. The dominant winds (from the north, north-north-east and north-east) and additional winds (from the east-north-east, east and east-south-east) determine the development of crescent sand ridges, but winds that are approximately parallel to sand ridges form the secondary inter-ridge sand strips.

  7. Sand transport, erosion and granular electrification

    Merrison, J.P.

    2012-01-01

    The transport of granular materials by wind has a major impact on our environment through sand/soil erosion and the generation and transport of atmospheric dust aerosols. Terrestrially the transport of dust involves billions of tons of material every year, influencing the global climate and...... phenomenon can affect grain transport through the generation of intense electric fields and processes of electrostatic assembly. Importantly the transport of sand is characterized by saltation, which is known to be an active process for erosion and therefore a source for dust and sand formation. Using novel...... erosion simulation techniques the link between grain transport rates and erosion rates has been quantified. Furthermore this can be linked to production rates for dust and has been associated with chemical and mineral alteration through a process of mechanical activation of fractured surfaces. This work...

  8. Thermoluminescent dosimetric properties of Descalvado sand

    Sand samples proceeding from Descalvado, Sao Paulo, were studied with regard to their dosimetric properties using the thermoluminescence technique (TL) for high doses. These sand samples present steady physical and chemical characteristics to the end items, and they are used in the glass industry and for casting. The TL curves of the samples were obtained after an irradiation at the Gamma-Cell system (60 Co), of IPEN. The glow curves present two peaks at 80 C and 220 C approximately. Calibration curves were obtained for doses between 50 Gy and 5 kGy. The results indicate that the sand samples can be used for high-doses dosimetry in several areas of applications of ionizing radiation. (Author)

  9. Mine Drainage and Oil Sand Water.

    Wei, Xinchao; Wolfe, F Andrew; Li, Yanjun

    2015-10-01

    Mine drainage from the mining of mineral resources (coal, metals, oil sand, or industrial minerals) remains as a persistent environmental problem. This review summarizes the scientific literature published in 2014 on the technical issues related to mine drainage or mine water in active and abandoned coal/hard rock mining sites or waste spoil piles. Also included in this review is the water from oil sand operations. This review is divided into the four sections: 1) mine drainage characterization, 2) prediction and environmental impact, 3) treatment technologies, 4) oil sand water. Many papers presented in this review address more than one aspect and different sections should not be regarded as being mutuallyexclusive or all-inclusive. PMID:26420092

  10. An integrated oil sands environment monitoring plan

    NONE

    2011-07-15

    This oil sands monitoring plan was published by Environment Canada, which coordinated the work of several independent scientists in a process intended to deliver a world class environmental monitoring program. The plan was created in keeping with the core principles laid out by the federal oil sands advisory panel. These are that the plan should be comprehensive, scientifically rigorous, adaptive and robust, collaborative, transparent and accessible. The proposed oil Sands monitoring program framework conforms to these principles. The approach used was ecosystem-based and took into account several essential components of the system such as hydrology, water quality and quantity, and climatology and it also incorporated the relationships between these components. The best available science-based approach was used. The implementation of the plan is expected to result in standardized reporting, including peer-reviewed and plain language publications.

  11. Sand attrition in conical spouted beds

    Aranzazu R. Fernández-Akarregui; Jon Makibar; Isabel Alava; Luis Diaz; Fernando Cueva; Roberto Aguado; Gartzen Lopez; Martin Olazar

    2012-01-01

    A study was carried out on the attrition in conical spouted beds using two sands with different properties for several bed heights and gas flow rates.Furthermore,the influence of a draft tube was studied at ambient and high temperatures.The main objective was to acquire knowledge on the attrition of sand beds for biomass pyrolysis in a pilot plant provided with a conical spouted bed reactor.A first-order kinetic equation is proposed for sand attrition in a conical spouted bed at room temperature.The predicted attrition rate constant depends exponentially on excess air velocity over that for minimum spouting.Both the draft tube and temperature increase contribute to reduction of attrition.

  12. Instrumented model pile tests on sand plugs

    Haaren, L.J.C. van; Verruijt, A. [Delft Univ. of Technology (Netherlands); Kolk, H.J. [Fugro Engineers B.V., Leidschendam (Netherlands)

    1995-12-31

    0pen ended piles develop internal frictional resistance between the internal soil plug end the pile wall during axial loading. Current pipe pile design practice assumes that the ultimate internal skin friction is of the same order of magnitude as the outer skin friction. This paper describes a series of laboratory pile load tests on instrumented model pipe piles, designed to investigate the development of plug stresses and skin friction along the plug length during pile loading. The piles contain sand columns of various relative densities and of different heights. The soil plugs are loaded to failure under fully drained conditions. The test data indicate that internal skin friction in sand can be substantially higher than assumed in conventional design practice. This finding could lead to significant economical savings on future pipe pile foundations in sand.

  13. Sand Dunes Fixation in Baiji District, Iraq

    2002-01-01

    This study was carried out at Sand Dunes Stabilization Researches Station in Baiji district (230 ln north of Baghdad, Iraq) to evaluate the effects of local soil conditioners manufactured from oil derivatives and plant residuals on sand dunes fixation as the first step for sand dunes stabilization. The results indicate that the fuel oil has the first place in improving wind erosion parameters in the study area, such as increasing mean weight diameter, dry aggregates percentage, the needed time for complete disaggregation by dry sieving, and decreasing the disaggregation rates. Bitumen emulsion occupies the second place, while the plant residuals occupies the third place and has slight effects on the studied parameters. Effects of conditioners on natural vegetation cover are negative in oil derivatives treatments,while positive in plants residuals treatments.

  14. Effect of sand production on casing integrity

    Li, X.Q.; Zhu, T.G.; Fang, L.T. [Dongsheng Petroleum Development Stock Co. Ltd., Shengli Oilfield (China); Yuan, Y. [BitCan Geosciences and Engineering Inc., Calgary, AB (Canada)

    2006-07-01

    Well casings are exposed to potentially corrosive formation fluids and subject to in situ stresses, fluid pressure, and reservoir compaction and expansion. Casing integrity can be compromised by human errors such as poor cement placement and inappropriate perforations. This paper described the outcome of an engineering study examining the effects of unintended excessive sand production on casing integrity. Supports to casings can be impacted when excessive amounts of sand are produced from the near-wellbore region. Compromised casing supports can buckle under axial loading from reservoir compaction. A case study of a well in the NiuZhang oilfield that experienced significant casing deformation 11 years after its completion was presented. Workover tools and production tubings could not pass through the damaged interval due to dramatic multiple doglegs. A mathematical analysis of casing buckling and activation of weak planes in the overburden suggested that a combination of excessive sand production and reservoir compaction during the well washing was responsible for the casing damage. The rapid 35 MPa pressure drop during the well washing disturbed rock materials around the perforation interval. Injected waste water reduced the rock strength due to swelling of the clay fines upon exposure to the water, causing significant amounts of rock solids to be produced over time. The excessive sand production formed a large void behind the casing and depleted its lateral support. It was concluded that proper management of sand production is necessary. However, control of sand production increases operating costs and can compromise oil production rates. Preliminary field measures such as the use of inclined wells, and gentle pressure drop during well washing were recommended. 16 refs., 1 tab., 9 figs.

  15. Strict specifications: UK frac sand potential

    Mitchell, Clive

    2015-01-01

    The UK is actively looking at the potential production of shale gas and, as a result, the country’s extractive minerals industry is looking at the role it can play in providing minerals that could be used in hydraulic fracturing (fracking). One such mineral is silica sand, which is used as a proppant,commonly referred to as “frac sand”. Clive Mitchell, Industrial Minerals Specialist*, provides an educated guess as to where this frac sand could come from in the UK.

  16. Gamma Ray Shielding from Saudi White Sand

    Al-horayess OKLA; Al-Dayel OMAR; Hefne JAMEEL; Al-Ajyan TURKI; Bagazi ALI

    2010-01-01

    This study is a comparison of gamma ray linear attenuation coefficient of two typs of shielding materials made of Saudi white and red sand. Each shield was consisted of one part of cement two parts of sand in addi-tion to water. Different thicknesses were tested. The concentrations of all elements in each shield material were determined by Inductively Coupled Plasma Mass Spectrometer (ICP-MS). The results obtained from the ICP-MS were used in MCNP4B (Monte Carlo N-Particle Transport Computer ...

  17. Permeability Tests on Eastern Scheldt Sand

    Jakobsen, Kim Parsberg

    The flow through porous media plays an important role in various engineering disciplines, as for example in ground water hydrology and soil mechanics. In the present study the permeability is determined for a fine, saturated sand. As the flow through a porous media strongly depends on the...... characteristics of the soil matrix, the permeability is determined for different void ratios. All tests are performed on reconstituted specimens of Eastern Scheldt Sand. The permeability is determined by use of a falling head apparatus. Finally the test results are briefly summarised and a relationship between...... void ratio and permeability is established....

  18. Log-inject-log in sand consolidation

    A method is described for gathering information for the determination of the adequacy of placement of sand consolidating plastic for sand control in oil and gas wells. The method uses a high neutron cross-section tracer which becomes part of the plastic and uses pulsed neutron logging before and after injection of the plastic. Preferably, the method uses lithium, boron, indium, and/or cadmium tracers. Boron oxide is especially useful and can be dissolved in alcohol and mixed with the plastic ingredients

  19. Oil sand synfuel production using nuclear energy

    The importance of oil sand as a primary energy carrier is illustrated. The oil sand mining project 'synfuel' in Fort McMurray, Alberta, Canada, is described. On the basis of a layout of an In-situ-process different possibilities of introducing nuclear energy to the process are described. This leads to an increase of the product yield, leading finally to a doubling of the energy output compared to the reference layout. The introduction of nuclear energy contributes to the reduction of emissions, in particular to the emission of carbon dioxide in the conversion process. (orig.)

  20. Granular size segregation in underwater sand ripples.

    Rousseaux, G; Caps, H; Wesfreid, J-E

    2004-02-01

    We report an experimental study of a binary sand bed under an oscillating water flow. The formation and evolution of ripples is observed. The appearance of a granular segregation is shown to strongly depend on the sand bed preparation. The initial wavelength of the mixture is measured. In the final steady state, a segregation in volume is observed instead of a segregation at the surface as reported before. The correlation between this phenomenon and the fluid flow is emphasised. Finally, different "exotic" patterns and their geophysical implications are presented. PMID:15052430

  1. Influence of wall thickness of spheroidal cast iron, manufactured in the foundry METAL-ODLEW Sp.J., on its graphite shape index and ultrasonic control index

    W. Orłowicz

    2009-07-01

    Full Text Available This work presents the results of ultrasonic evaluation of the microstructure of spheroidal cast iron manufactured under production condi-tions at the foundry of Metal Odlew Sp.J. Evaluation of ultrasonic control index sensitiveness to changes of graphite shape index Ss of spheroidal cast iron (type 500-7, utilized modelled stepped castings. The relationship was determined between the shape index of graphite precipitation Ss and the velocity of longitudinal ultrasonic wave cL.

  2. Influence of wall thickness of spheroidal cast iron, manufactured in the foundry METAL-ODLEW Sp.J., on its graphite shape index and ultrasonic control index

    W. Orłowicz; M. Tupaj; M. Mróz; E. Guzik; J. Nykiel; A. Zając; B. Piotrowski

    2009-01-01

    This work presents the results of ultrasonic evaluation of the microstructure of spheroidal cast iron manufactured under production condi-tions at the foundry of Metal Odlew Sp.J. Evaluation of ultrasonic control index sensitiveness to changes of graphite shape index Ss of spheroidal cast iron (type 500-7), utilized modelled stepped castings. The relationship was determined between the shape index of graphite precipitation Ss and the velocity of longitudinal ultrasonic wave cL.

  3. Alpha spectrometric characterization of process-related particle size distributions from active particle sampling at the Los Alamos National Laboratory uranium foundry

    Uranium particles within the respirable size range pose a significant hazard to the health and safety of workers. Significant differences in the deposition and incorporation patterns of aerosols within the respirable range can be identified and integrated into sophisticated health physics models. Data characterizing the uranium particle size distribution resulting from specific foundry-related processes are needed. Using personal air sampling cascade impactors, particles collected from several foundry processes were sorted by activity median aerodynamic diameter onto various Marple substrates. After an initial gravimetric assessment of each impactor stage, the substrates were analyzed by alpha spectrometry to determine the uranium content of each stage. Alpha spectrometry provides rapid non-distructive isotopic data that can distinguish process uranium from natural sources and the degree of uranium contribution to the total accumulated particle load. In addition, the particle size bins utilized by the impactors provide adequate resolution to determine if a process particle size distribution is: lognormal, bimodal, or trimodal. Data on process uranium particle size values and distributions facilitate the development of more sophisticated and accurate models for internal dosimetry, resulting in an improved understanding of foundry worker health and safety.

  4. Designing, construction, assessment, and efficiency of local exhaust ventilation in controlling crystalline silica dust and particles, and formaldehyde in a foundry industry plant.

    Morteza, Mortezavi Mehrizi; Hossein, Kakooi; Amirhossein, Matin; Naser, Hasheminegad; Gholamhossein, Halvani; Hossein, Fallah

    2013-01-01

    The purpose of the present study was to design and assess the efficiency of a local exhaust ventilation system used in a foundry operation to control inhalable dust and particles, microcrystal particles, and noxious gases and vapours affecting workers during the foundry process. It was designed based on recommendations from the American Conference of Governmental Industrial Hygiene. After designing a local exhaust ventilation system (LEV), we prepared and submitted the implementation plan to the manufacturer. High concentrations of crystalline silica dust and formaldehyde, which are common toxic air pollutants in foundries, were ultimately measured as an indicator for studying the efficiency of this system in controlling inhalable dust and particles as well as other air pollutants. The level of occupational exposure to silica and formaldehyde as major air pollutants was assessed in two modes: first, when the LEV was on, and second, when it was off. Air samples from the exposure area were obtained using a personal sampling pump and analysed using the No. 7601 method for crystal silica and the No. 2541 method for formaldehyde of the National Institute for Occupational Safety and Health (NIOSH). Silica and formaldehyde concentrations were determined by visible absorption spectrophotometry and gas chromatography. The results showed that local exhaust ventilation was successful in preserving the crystal silica particles in the work environment at a level below the NIOSH maximum allowed concentration (0.05 mg m-3). In contrast, formaldehyde exceeded the NIOSH limit (1 ppm or 1.228 mg m-3). PMID:23585164

  5. Tunnelling Problems in Older Sand Formations

    Nieuwenhuis, Jan Dirk; Verruijt, Arnold

    In its deepest stretch, 60 m below o.d. and water level, the Westerschelde tunnel trace below the estuary in the Southwestern part of the Netherlands, crosses the lower Oligocene Rupel clay (Boom clay) and the Sands of Berg. Expected problems such as small penetration rates and difficult steerability of the TBM did not occur but surprisingly high radial pressures deformed the shields tail section to such an extent that concrete rings of the permanent tunnel could not be emplaced. In retrospect after finishing the tunnel and cumbersome remedial measures the sands of Berg, known to be dense and strong, appear to exhibit very strong dilatancy when axially sheared by the TBM. Some buckling computations and an estimate of dilatant effects are presented together with educated (and now confirmed) guess work on diagenetic effects such as recrystallization and cementation. It seems wise to warn designers of shallow tunnels crossing tertiary sand formations for unexpected forces on shield and cutting wheel due to diagenetic structuring of these old sands.

  6. Market opportunities and challenges for oil sands

    The use of Alberta bitumen as a clean fuel depends on upgrading, transportation, and refining processes. Forecasts show that oil sands production, which includes synthetic crude oil (SCO), will surpass declining conventional production from the Western Canada Sedimentary Basin. The challenges facing the oils sands processing industry include: crude oil prices which affect the producer's market; market expansion options; diluent availability/cost; supply cost competitiveness; and, regional processing. The common market issues include light/heavy crude prices, oil sands crude qualities, prices of oil sands crudes, pipeline infrastructure, and competitive supplies. The issues facing the refiners are: refining margins, security of crude supply, refined product quality, and competitive product supply. It was noted that Alberta must retain or increase its share of the Midwest market. The market expansion options were reviewed for both downstream (refining) and upstream (upgrading) operations. New pipeline capacity is needed to reach more distant markets such as Southern Midwest, Washington, and California. The market is nearly saturated for Canada's heavy oil supply. More upgrading will be required as bitumen production increases. Market growth is still possible for Canada's SCO but according to forecasts, the market could also become saturated. To increase demand and allow supplies to grow, SCO prices may fall below light crude prices. It was noted that a balance must be achieved in order for producers to increase production and for refiner/upgraders to expand their conversion capacity. 13 figs

  7. Growing markets to sustain oil sands development

    The utilization of Alberta bitumen for the clean fuels market depends on upgrading, transportation, and refining processes. Forecasts show that oil sands production, which includes synthetic crude oil (SCO), will surpass declining conventional production in Western Canada. Several issues pose a challenge to the oil sands processing industry. The producers' market is affected by crude oil prices, market expansion options, diluent availability/cost, supply cost competitiveness, and regional processing. The common market issues include light/heavy crude prices, oil sands crude qualities, prices of oil sands crudes, pipeline infrastructure, and competitive supplies. The issues facing the refiners are: refining margins, security of crude supply, refined product quality, and competitive product supply. A brief review of markets for Canadian crude oil, including synthetic crude, was provided. The share of the Midwest market by Alberta must be retained and increased. The market expansion options were reviewed for both downstream (refining) and upstream (upgrading) operations. To reach more distant markets such as Southern Midwest, Washington, and California, new pipeline capacity would be required. The market is nearly saturated for Canada's heavy oil supply. More upgrading will be required as bitumen production increases. Market growth is still possible for Canada's SCO but according to forecasts, the market could also become saturated. To increase demand and allow supplies to grow, SCO prices may fall below light crude prices. It was noted that a balance must be achieved in order for producers to increase production and for refiner/upgraders to expand their conversion capacity. tabs., figs

  8. Undrained Cyclic Behaviour of Dense Frederikshavn Sand

    Nielsen, Søren Kjær; Ibsen, Lars Bo; Sørensen, Kris Wessel; Shajarati, Amir

    A modified contour diagram is created for the Frederikshavn Sand in the undrained case for a relative density of ID = 80 %. It can be used to estimate the number of cycles to failure for a given combination of pore pressure, average and cyclic load ratio. The diagram is based on a series of undra...

  9. Drawing a Line in the Sand

    Ni Yanshuo

    2011-01-01

    @@ CONVERTING vast tracks of desert into arable land is no easy task, even using the most advanced technology.Yet a woman who hails from north Cbina's Inner Mongolia Autonomous Region met this challenge head on.Using the helping hands of other determined women, she has made remarkable progress in pushing back the sands of time.

  10. EXPRESSING SUPPLY LIMITATION IN SAND SALTATION

    Saltation-driven sandblasting is the most effective producer of windblown dust. Modeling of wind-blown dust emissions requires an efficient parameterization of sand flux in the saltating mode. According to the theory of P. R. Owen the horizontal mass flux of saltating uniform p...

  11. Radiation safety in Australia's mineral sands industry

    This brochure is part of a training package aiming to explain in simple terms what radiation is, how it affects people's lives and how, in the specific case of the mineral sand industry, the risk of ill-effects from low-level radioactivity could be effectively guarded against by simple and easily followed safety precautions. ills

  12. Building Whales in Sand and Mind.

    Warner, Carolyn

    1980-01-01

    Describes two-week summer workshops on evolution, adaptation, and behavior of whales, conducted for children by Cold Spring Harbor Whaling Museum (New York), and culminating in creation of life-size sand sculptures of whales. Provides selected list of periodicals, teaching materials, identification guides, records, and societies devoted to whales…

  13. The provenance of Taklamakan desert sand

    Rittner, Martin; Vermeesch, Pieter; Carter, Andrew; Bird, Anna; Stevens, Thomas; Garzanti, Eduardo; Andò, Sergio; Vezzoli, Giovanni; Dutt, Ripul; Xu, Zhiwei; Lu, Huayu

    2016-03-01

    Sand migration in the vast Taklamakan desert within the Tarim Basin (Xinjiang Uyghur Autonomous region, PR China) is governed by two competing transport agents: wind and water, which work in diametrically opposed directions. Net aeolian transport is from northeast to south, while fluvial transport occurs from the south to the north and then west to east at the northern rim, due to a gradual northward slope of the underlying topography. We here present the first comprehensive provenance study of Taklamakan desert sand with the aim to characterise the interplay of these two transport mechanisms and their roles in the formation of the sand sea, and to consider the potential of the Tarim Basin as a contributing source to the Chinese Loess Plateau (CLP). Our dataset comprises 39 aeolian and fluvial samples, which were characterised by detrital-zircon U-Pb geochronology, heavy-mineral, and bulk-petrography analyses. Although the inter-sample differences of all three datasets are subtle, a multivariate statistical analysis using multidimensional scaling (MDS) clearly shows that Tarim desert sand is most similar in composition to rivers draining the Kunlun Shan (south) and the Pamirs (west), and is distinctly different from sediment sources in the Tian Shan (north). A small set of samples from the Junggar Basin (north of the Tian Shan) yields different detrital compositions and age spectra than anywhere in the Tarim Basin, indicating that aeolian sediment exchange between the two basins is minimal. Although river transport dominates delivery of sand into the Tarim Basin, wind remobilises and reworks the sediment in the central sand sea. Characteristic signatures of main rivers can be traced from entrance into the basin to the terminus of the Tarim River, and those crossing the desert from the south to north can seasonally bypass sediment through the sand sea. Smaller ephemeral rivers from the Kunlun Shan end in the desert and discharge their sediment there. Both river run

  14. Gating Technology for Vertically Parted Green Sand Moulds

    Larsen, Per

    Gating technology for vertically parted green sand moulds. Literature study of different ways of designing gating systems.......Gating technology for vertically parted green sand moulds. Literature study of different ways of designing gating systems....

  15. Increased maximum sand free rate by use of chemical sand consolidation

    Haavind, Frode

    2006-04-15

    In this work, a chemical sand consolidation method is developed in order to increase the Maximum Sand Free Rate (MSFR). The method can be applied as a sand control tool in addition to or instead of more traditional sand control equipment at completion of a well or at a later stage. Several sand consolidation chemicals were evaluated for their ability to consolidate sand in an experimental study. The evaluation was done by measuring sand production and permeability before and after treatment for each experiment. Three different groups of chemicals were tested: 1) Six chemicals that are based on organosilane chemistry, 2) one chemical that is a polymer and 3) one enzyme derived method based on precipitation of CaCO{sub 3} (s). The best overall chemical was an organosilane. This specific organosilane was chosen for further work. Design of experiments was used in order to investigate the influence of concentration of the chemical, the temperature during shut-in and the shut-in time on sand production and permeability impairment. The results showed that increasing concentration and shut-in temperature decreased sand production and increased pressure drop during sand production, whereas shut-in time had only a minor effect. It was not possible to obtain a good model for permeability reduction. During the summer of 2004, a Norwegian Sea field showed interest in the chemical sand consolidation method. The chemical previously evaluated using design of experiments was chosen. The chemical was tested on sand from the field. In addition, the chemical was tested on several reservoir cores. Theoretical calculations on fluid velocities and hydrodynamic forces in the perforations were performed. Finally, the chemical was pumped in three wells during September 2004. Originally, the plan was to treat only one well, but due to the success of this treatment, two additional wells were treated with the organosilane. The first well had an inclination of 80 degrees from the vertical, had

  16. New Method for Estimation of Aeolian Sand Transport Rate Using Ceramic Sand Flux Sensor (UD-101

    Keiko Udo

    2009-11-01

    Full Text Available In this study, a new method for the estimation of aeolian sand transport rate was developed; the method employs a ceramic sand flux sensor (UD-101. UD-101 detects wind-blown sand impacting on its surface. The method was devised by considering the results of wind tunnel experiments that were performed using a vertical sediment trap and the UD-101. Field measurements to evaluate the estimation accuracy during the prevalence of unsteady winds were performed on a flat backshore. The results showed that aeolian sand transport rates estimated using the developed method were of the same order as those estimated using the existing method for high transport rates, i.e., for transport rates greater than 0.01 kg m–1 s–1.

  17. Imaging of Acoustic Waves in Sand

    Deason, Vance Albert; Telschow, Kenneth Louis; Watson, Scott Marshall

    2003-08-01

    There is considerable interest in detecting objects such as landmines shallowly buried in loose earth or sand. Various techniques involving microwave, acoustic, thermal and magnetic sensors have been used to detect such objects. Acoustic and microwave sensors have shown promise, especially if used together. In most cases, the sensor package is scanned over an area to eventually build up an image or map of anomalies. We are proposing an alternate, acoustic method that directly provides an image of acoustic waves in sand or soil, and their interaction with buried objects. The INEEL Laser Ultrasonic Camera utilizes dynamic holography within photorefractive recording materials. This permits one to image and demodulate acoustic waves on surfaces in real time, without scanning. A video image is produced where intensity is directly and linearly proportional to surface motion. Both specular and diffusely reflecting surfaces can be accomodated and surface motion as small as 0.1 nm can be quantitatively detected. This system was used to directly image acoustic surface waves in sand as well as in solid objects. Waves as frequencies of 16 kHz were generated using modified acoustic speakers. These waves were directed through sand toward partially buried objects. The sand container was not on a vibration isolation table, but sat on the lab floor. Interaction of wavefronts with buried objects showed reflection, diffraction and interference effects that could provide clues to location and characteristics of buried objects. Although results are preliminary, success in this effort suggests that this method could be applied to detection of buried landmines or other near-surface items such as pipes and tanks.

  18. Chemical Stablilisation of Sand : Part VIII Furan Resins as Dune and Coastal Sand Stabiliser

    Ram Gopal; Jeevan Singh; Ghanshyam Das

    1990-01-01

    Studies on furan resin as dune sand stabiliser are presented. Influence of acid catalysts, viz. phenol disulphonic acid, sulphuric acid, hydrochloric acid and phosphoric acid and other catalysts, viz. trichlorotoluene and benzoyl chloride along with promoters, zinc chloride and ferric chloride, on the strength of stabilised furan resin-sand specimens has been discussed. Optimisation studies on resin content, catalysts and promoters and curing conditions have revealed that maximum stren...

  19. Geochemical evidence for a Cretaceous oil sand (Bima oil sand) in the Chad Basin, Nigeria

    Bata, Timothy; Parnell, John; Samaila, Nuhu K.; Abubakar, M. B.; Maigari, A. S.

    2015-11-01

    Paleogeographic studies have shown that Earth was covered with more water during the Cretaceous than it is today, as the global sea level was significantly higher. The Cretaceous witnessed one of the greatest marine transgressions in Earth's history, represented by widespread deposition of sands directly on underlying basement. These sand bodies hold much of the world's heavy oil. Here, we present for the first time, geochemical evidence of a Cretaceous oil sand (Bima oil sand) in the Chad Basin, Nigeria. Bima oil sand is similar to other Cretaceous oil sands, predominantly occurring at shallow depths on basin flanks and generally lacking a seal cover, making the oil susceptible to biodegradation. The bulk properties and distribution of molecular features in oils from the Bima oil sand suggest that they are biodegraded. Sterane maturity parameters and the trisnorhopane thermal indicator for the oils suggest thermal maturities consistent with oils generated as conventional light oils, which later degraded into heavy oils. These oils also show no evidence of 25-norhopane, strongly suggesting that biodegradation occurred at shallow depths, consistent with the shallow depth of occurrence of the Bima Formation at the study locality. Low diasterane/sterane ratios and C29H/C30H ratios greater than 1 suggest a carbonate source rock for the studied oil. The Sterane distribution further suggests that the oils were sourced from marine carbonate rocks. The C32 homohopane isomerization ratios for the Bima oil sand are 0.59-0.60, implying that the source rock has surpassed the main oil generation phase, consistent with burial depths of the Fika and Gongila Formations, which are both possible petroleum source rocks in the basin.

  20. SPECIFIC RESISTANCE AND SPECIFIC INTENSITY OF BELT SANDING OF WOOD

    Boleslaw Porankiewicz

    2010-06-01

    Full Text Available This paper examines and discusses the specific belt sanding resistance K (N·cm-2 and specific belt sanding intensity SI (g·cm-2·min-1, for wood of Pinus sylvestris L., Picea abies L., Quercus robra L., Acer pseudoplatanus L., Alnus glutinosa Gaertn., and Populus Nigra L., by different sanding pressure pS, different sanding grit NG number, and different wood grain angles Phi(v.

  1. Numerical Modeling of Flow in a Horizontal Sand Filter

    Ruth Mossad; Hal Aral

    2010-01-01

    Problem statement: Horizontal sand filters may offer some advantage over vertical sand filters as they could be used for in-line treatment of wastewaters. Horizontal pipelines of tens and if not hundreds of meters length, filled with ordinary sand or permeable reactive media such as activated carbon or natural zeolite or iron filings, may be used to remove impurities from mine drainage waters, sewer and storm waters. Approach: However, in reality, in industrial-scale applications, the sand fi...

  2. Thermal deformation of moulding sands with biopolymer binders

    K. Major-Gabryś; St. M. Dobosz; J. Jakubski

    2010-01-01

    Investigations concerning an application of biopolymer materials as binders for moulding sands are presented in the paper. Theseinvestigations constitute the continuation of examinations related to applications of various biopolymers as binding agents. The results ofstrength tests, obtained for the investigated sands (with the PLA2 biopolymer binder) prepared in a self-hardening sands technology andair as well as microwave hardened, are presented. Examinations of sand thermal deformations bas...

  3. Initiation of backward erosion piping in uniform sands

    Van Beek, VM; Bezuijen, Adam; Sellmeijer, JB; Barends, FBJ

    2014-01-01

    The process of backward erosion piping poses a threat to dams and dikes on foundations of nonplastic sands and silts. The available models for design and predictions focus predominantly on the progression of the pipe. However, sand boils in the field will occur as a result of the initiation of sand transport. Although criteria are available for predicting sand boiling and heaving in columns, there is no model describing the initiation of piping in situations where the exit flow is not uniform...

  4. Dredging Processes I: The Cutting of Sand, Clay & Rock - Theory

    Miedema, S.A.

    2013-01-01

    This book gives an overview of cutting theories. It starts with a generic model, which is valid for all types of soil (sand, clay and rock) after which the specifics of dry sand, water saturated sand, clay, rock and hyperbaric rock are covered. For each soil type small blade angles and large blade a

  5. Mineral processing of heavy mineral sands from Malawi and Malaysia

    Mitchell, C. J.

    1992-01-01

    Processing of heavy mineral sands involves many techniques including gravity, magnetic and electrostatic separation. As part of a laboratory programme to develop effective mineral processing techniques, two mineral sands from Malawi and Malaysia were processed using the standard techniques, with emphasis placed on the Carpco electrostatic separator. These sands were initially characterised mineralogically by scanning electron microscopy (SEM), electron microprobe analysis (EPMA...

  6. Status of sand as a thermoluminescence (TL) gamma dosimeter

    Investigations have revealed that sand has desired characteristics for its use as an accident gamma dosimeter. The present paper describes the status of typical Rajasthan sand, its energy response, thermal annealing characteristics and effect of ultraviolet radiations on TL signals induced by gamma irradiated sand samples. (authors). 14 refs., 3 figs

  7. Supercritical-Fluid Extraction of Oil From Tar Sands

    Compton, L. E.

    1982-01-01

    New supercritical solvent mixtures have been laboratory-tested for extraction of oil from tar sands. Mixture is circulated through sand at high pressure and at a temperature above critical point, dissolving organic matter into the compressed gas. Extract is recovered from sand residues. Low-temperature super-critical solvents reduce energy consumption and waste-disposal problems.

  8. Numerical simulation of wind sand movement in straw checkerboard barriers.

    Huang, Ning; Xia, Xianpan; Tong, Ding

    2013-09-01

    Straw checkerboard barrier (SCB) is the most representative antidesertification measure and plays a significant role in antidesertification projects. Large-eddy simulation and discrete-particle tracing were used to numerically simulate the wind sand movement inside the straw checkerboard barrier (SCB), study the movement characteristics of sand particles, find the transverse velocities of sand particles and flow field, and obtain the contour of the transverse velocity of coupled wind field within the SCB. The results showed that 1) compared with that at the inlet of the SCB, the sand transport rate inside the SCB greatly decreases and the speed of sand grain movement also evidently drops, indicating that the SCB has very good sand movement preventing and fixing function; 2) within the SCB there exists a series of unevenly distributed eddies of wind sand flow, their strength decreases gradually with increasing the transverse distance; 3) affected by eddies or reflux, sand particles carried by the wind sand flow have to drop forward and backward the two interior walls inside the SCB, respectively, forming a v-shaped sand trough; 4) the sand transport rate gradually decreases with increasing number of SCBs, which reveals that the capacity of the wind field to transport sand particles decreases. This research is of significance in sandstorm and land desertification control. PMID:24026396

  9. Declining metal levels at Foundry Cove (Hudson River, New York): Response to localized dredging of contaminated sediments

    This study examines the effectiveness of remediating a well-recognized case of heavy metal pollution at Foundry Cove (FC), Hudson River, New York. This tidal freshwater marsh was polluted with battery-factory wastes (1953-1979) and dredged in 1994-1995. Eight years after remediation, dissolved and particulate metals (Cd, Co, Cu, Pb, Ni, and Ag) were found to be lower than levels in the lower Hudson near New York City. Levels of metals (Co, Ni, Cd) on suspended particles were comparatively high. Concentrations of surface sediment Cd throughout the marsh system remain high, but have decreased both in the dredged and undredged areas: Cd was 2.4-230 mg/kg dw of sediment in 2005 vs. 109-1500 mg/kg in the same area in 1983. The rate of tidal export of Cd from FC has decreased by >300-fold, suggesting that dredging successfully stemmed a major source of Cd to the Hudson River. - Dredging of a hotspot of metal-contaminated sediment is associated with a recognizable local and river-wide decline in cadmium in the Hudson River, New York

  10. Evaluation of Synthetic Gypsum Recovered via Wet Flue-Gas Desulfurization from Electric Power Plants for Use in Foundries

    R. Biernacki

    2012-09-01

    Full Text Available This article investigates possible use of waste gypsum (synthetic, recovered via flue-gas desulfurization from coal-fired electric powerplants, in foundries. Energy sector, which in Eastern Europe is mostly composed from coal-fired electric power plants, is one of the largestproducers of sulfur dioxide (SO2.In order to protect the environment and reduce the amount of pollution flue-gas desulfurization (FGD is used to remove SO2 fromexhaust flue gases of fossil-fuel power plants. As a result of this process gypsum waste is produced that can be used in practicalapplications.Strength and permeability tests have been made and also in-depth analysis of energy consumption of production process to investigateways of preparing the synthetic gypsum for casting moulds application. This paper also assesses the chemical composition, strength andpermeability of moulds made with synthetic gypsum, in comparison with moulds made with traditional GoldStar XL gypsum and withceramic molds. Moreover examination of structure of synthetic gypsum, the investigations on derivatograph and calculations of energyconsumption during production process of synthetic gypsum in wet flue-gas desulfurization were made.After analysis of gathered data it’s possible to conclude that synthetic gypsum can be used as a material for casting mould. There is nosignificant decrease in key properties, and on the other hand there is many additional benefits including low energy consumption,decreased cost, and decreased environmental impact.

  11. Sustainability innovation foundry %3CU%2B2013%3E FY13 : merging research and operations.

    Mizner, Jack Harry,; Passell, Howard David; Keller, Elizabeth James Kistin; Gordon, Margaret Ellen; McNeish, Jerry A. [Sandia National Laboratories, Livermore, CA; Sullivan, Kristina [Sandia National Laboratories, Livermore, CA

    2013-12-01

    Sustainability is a critical national security issue for the U.S. and other nations. Sandia National Laboratories (SNL) is already a global leader in sustainability science and technology (SS&T) as documented in this report. This report documents the ongoing work conducted this year as part of the Sustainability Innovation Foundry (SIF). The efforts of the SIF support Sandia's national and international security missions related to sustainability and resilience revolving around energy use, water use, and materials, both on site at Sandia and externally. The SIF leverages existing Sandia research and development (R&D) in sustainability science and technology to support new solutions to complex problems. The SIF also builds on existing Sandia initiatives to support transformation of Sandia into a fully sustainable entity in terms of materials, energy, and water use. In the long term, the SIF will demonstrate the efficacy of sustainability technology developed at Sandia through prototyping and test bed approaches and will provide a common platform for support of solutions to the complex problems surrounding sustainability. Highlights from this year include the Sustainability Idea Challenge, improvements in facilities energy use, lectures and presentations from relevant experts in sustainability [Dr. Barry Hughes, University of Denver], and significant development of the Institutional Transformation (IX) modeling tools to support evaluation of proposed modifications to the SNL infrastructure to realize energy savings.

  12. CFD Study for the Optimization of the Drying Process of Foundry Moulds used in the Production of Wind Turbine Components

    Giovanni Luca Di Muoio

    2015-02-01

    Full Text Available In order to drive down the cost of wind turbine cast components, the optimization of each production step is necessary. In particular, foundry moulds used for the production of cast components undergo a process of drying needed to avoid quality problems in the final parts. In order to reduce drying times forced convection by the use of fans is needed. In this work we perform Computational Fluid Dynamic studies with the aim to optimize the drying process for mould geometries typically used for the production of wind turbine components. Representative geometries are modelled in a 3D software, imported in a fluid flow solver and complete NavierStokes equations coupled with energy transport equations are solved. Velocity profiles from shop floor measurements are used as boundary conditions for the problem. Finally surface heat exchange coefficients are determined and results analyzed. Results show that it is possible to use this methodology to optimize the drying process, and determine areas of the moulds that are more difficult to dry than others. Optimal fan arrangement for typical geometries are also provided.

  13. Pengaruh Ketebalan Media dan Rate filtrasi pada Sand Filter dalam Menurunkan Kekeruhan dan Total Coliform

    Deni Maryani; Ali Masduqi; Atiek Moesriati

    2014-01-01

    Pada penelitian ini dilakukan proses filtrasi dengan menggunakan sand filter sebagai salah satu metode dalam pengolahan air bersih. Pada sand filter proses penyaringan terjadi pada media filter yang sangat halus, seperti media filter pada unit slow sand filter. Kecepatan penyaringan yang diinginkan pada sand filter ini adalah kecepatan seperti pada unit rapid sand filter. Sehingga sand filter ini adalah penggabungan antara kelebihan yang dimiliki slow sand filter dan rapid sand filter. Varias...

  14. Treatment of potato farm wastewater with sand filtration.

    Bosak, V K; VanderZaag, A C; Crolla, A; Kinsley, C; Chabot, D; Miller, S S; Gordon, R J

    2016-07-01

    This study examined sand filtration as a component of a potato farm wastewater treatment system. Two different sand filter designs, saturated flow and unsaturated flow, were evaluated at three different loading rates: 34, 68, and 136 L m(-2) d(-1). Filter design had a significant effect, with unsaturated flow sand filters having significantly (p phosphorus well (62-99%). Total nitrogen removal was twice as high in unsaturated flow filters (53%) than in saturated flow filters (27%), because of the recurring cycle of aerobic and anaerobic conditions during sand saturation and drying in unsaturated flow sand filters. PMID:26806787

  15. The physics of wind-blown sand and dust

    The transport of sand and dust by wind is a potent erosional force, creates sand dunes and ripples, and loads the atmosphere with suspended dust aerosols. This paper presents an extensive review of the physics of wind-blown sand and dust on Earth and Mars. Specifically, we review the physics of aeolian saltation, the formation and development of sand dunes and ripples, the physics of dust aerosol emission, the weather phenomena that trigger dust storms, and the lifting of dust by dust devils and other small-scale vortices. We also discuss the physics of wind-blown sand and dune formation on Venus and Titan. (review article)

  16. The physics of wind-blown sand and dust.

    Kok, Jasper F; Parteli, Eric J R; Michaels, Timothy I; Karam, Diana Bou

    2012-10-01

    The transport of sand and dust by wind is a potent erosional force, creates sand dunes and ripples, and loads the atmosphere with suspended dust aerosols. This paper presents an extensive review of the physics of wind-blown sand and dust on Earth and Mars. Specifically, we review the physics of aeolian saltation, the formation and development of sand dunes and ripples, the physics of dust aerosol emission, the weather phenomena that trigger dust storms, and the lifting of dust by dust devils and other small-scale vortices. We also discuss the physics of wind-blown sand and dune formation on Venus and Titan. PMID:22982806

  17. The physics of wind-blown sand and dust

    Kok, Jasper F; Michaels, Timothy I; Karam, Diana Bou

    2012-01-01

    The transport of dust and sand by wind is a potent erosional force, creates sand dunes and ripples, and loads the atmosphere with suspended dust aerosols. This article presents an extensive review of the physics of wind-blown sand and dust on Earth and Mars. Specifically, we review the physics of aeolian saltation, the formation and development of sand dunes and ripples, the physics of dust aerosol emission, the weather phenomena that trigger dust storms, and the lifting of dust by dust devils and other small-scale vortices. We also discuss the physics of wind-blown sand and dune formation on Venus and Titan.

  18. Stratified chaos in a sand pile formation

    Poortinga, Ate; Ritsema, Coen J

    2014-01-01

    Sand pile formation is often used to describe stratified chaos in dynamic systems due to self-emergent and scale invariant behaviour. Cellular automata (Bak-Tang-Wiesenfeld model) are often used to describe chaotic behaviour, as simulating physical interactions between individual particles is computationally demanding. In this study, we use a state-of-the-art parallel implementation of the discrete element method on the graphical processing unit to simulate sand pile formation. Interactions between individual grains were simulated using a contact model in an Euler integration scheme. Results show non-linear self-emergent behaviour which is in good agreement with experimental results, theoretical work and self organized criticality (SOC) approaches. Moreover, it was found that the fully deterministic model, where the position and forces on every individual particle can be determined every iteration has a brown noise signal in the x and y direction, where the signal is the z direction is closer to a white noise...

  19. Bison and the oil sands industry

    The feasibility of raising bison on land reclaimed after disturbance by oil sands development was explored. A five-year research program by Syncrude Canada and the Fort McKay First Nations found that forage productivity and carrying capacity for bison was comparable to that of grassland elsewhere in Alberta. Weight gains typical for ranched bison and calving rates of 90 per cent, a value typical of ranched bison, were observed. Analysis indicated that a 1000 hectare bison ranch on reclaimed land has a net present value that compares favorably with a similar area supporting commercial forest. If approved by Alberta Environmental Protection, the study will be expanded as a pilot commercial venture to explore commercial viability as a business venture by the Fort McKay First Nations. Assuming that the project will proceed as planned, measures will be also implemented to resolve various regulatory issues associated with commercial bison production in the oil sands area

  20. Permeability Tests on Silkeborg Sand No. 0000

    Lund, Willy; Jakobsen, Kim Parsberg

    The flow through porous media plays an important role in various engineering disciplines, as for example in ground water hydrology and soil mechanics. In the present study the permeability is determined for a fine, saturated sand. As the flow through a porous media strongly depends on the...... characteristics of the soil matrix, the permeability is determined for different void ratios. All tests are performed on reconstituted specimens of Silkeborg Sand No. 0000. The permeability is determined by use of a falling head apparatus. The apparatus, test procedures and the analysis method are described in...... the succeeding sections. Finally the test results are briefly summarised and a relationship between void ratio l and permeability is established....

  1. Log-inject-log sand consolidation

    This invention concerns a method of detecting an effective placement of a sand consolidating plastic in a producing formation penetrated by a well. Two logs sensitive to the presence of a tracer in the plastic are run, one before and the other after treating the formaton. Wherever a comparison of the logs shows a zone which was to be consolidated having an insufficient increase in neutron capture indicating insufficient plastic, remedial action such as isolating the zone having insufficient plastic and squeezing additional plastic is performed before resuming production, which avoids the well sanding up and results in great savings. Preferably the method uses lithium, boron, indium and/or cadmium tracers incorporated into the plastic, especially in the form of lithium chloride, boron oxide, or cadmium chloride. (author)

  2. Longshore sediment transport at Golden Sands (Bulgaria

    Hristo Nikolov

    2006-09-01

    Full Text Available The paper presents the results of studies on the qualitative and quantitative features of the littoral drift at Golden Sands (Bulgaria, carried out jointly by Polish and Bulgarian researchers. The mathematical modelling of physical coastal processes took wave transformation (wave diffraction and refraction; the effects of shoaling and wave breaking and longshore sediment transport into account. The computations were carried out for the mean statistical annual wave climate, determined on the basis of IO BAS wave data, simulated using the WAM method from long-term Black Sea wind data. The results of sediment transport computations clearly show that its direction off the Golden Sands shore is from north to south.

  3. Reflection of internal waves by sand ripples

    Uma Basu

    1995-03-01

    Full Text Available An investigation is made to study the diffraction of a train of time harmonic progressive waves propagating along the surface of separation of two superposed fluids which are laterally unbounded, the upper fluid being extended infinitely upwards, the lower fluid being of finite depth with sand ripples at the bottom. The first order correction to the velocity potential for the problem of diffraction of interface waves in the presence of bottom deformation is obtained by integral transform technique after introduction of a linear frictional term in the kinematic boundary condition at the surface of separation following Lamb (1932, and the reflection and transmission coefficients are estimated for a patch of sand ripples.

  4. Three dimensional fabric evolution of sheared sand

    Hasan, Alsidqi; Alshibli, Khalid (UWA)

    2012-10-24

    Granular particles undergo translation and rolling when they are sheared. This paper presents a three-dimensional (3D) experimental assessment of fabric evolution of sheared sand at the particle level. F-75 Ottawa sand specimen was tested under an axisymmetric triaxial loading condition. It measured 9.5 mm in diameter and 20 mm in height. The quantitative evaluation was conducted by analyzing 3D high-resolution x-ray synchrotron micro-tomography images of the specimen at eight axial strain levels. The analyses included visualization of particle translation and rotation, and quantification of fabric orientation as shearing continued. Representative individual particles were successfully tracked and visualized to assess the mode of interaction between them. This paper discusses fabric evolution and compares the evolution of particles within and outside the shear band as shearing continues. Changes in particle orientation distributions are presented using fabric histograms and fabric tensor.

  5. Analysis of Wind-blown Sand Movement over Transverse Dunes

    Jiang, Hong; Huang, Ning; Zhu, Yuanjian

    2014-12-01

    Wind-blown sand movement often occurs in a very complicated desert environment where sand dunes and ripples are the basic forms. However, most current studies on the theoretic and numerical models of wind-blown sand movement only consider ideal conditions such as steady wind velocity, flat sand surface, etc. In fact, the windward slope gradient plays a great role in the lift-off and sand particle saltation. In this paper, we propose a numerical model for the coupling effect between wind flow and saltating sand particles to simulate wind-blown sand movement over the slope surface and use the SIMPLE algorithm to calculate wind flow and simulate sands transport by tracking sand particle trajectories. We furthermore compare the result of numerical simulation with wind tunnel experiments. These results prove that sand particles have obvious effect on wind flow, especially that over the leeward slope. This study is a preliminary study on windblown sand movement in a complex terrain, and is of significance in the control of dust storms and land desertification.

  6. Mineralogy of Eolian Sands at Gale Crater

    Achilles, C. N.; Vaniman, D. T.; Blake, D. F.; Bristow, T. F.; Rampe, E. B.; Ming, D. W.; Chipera, S. J.; Morris, R. V.; Morrison, S. M.; Downs, R. T.; Fendrich, K. V.; Ehlmann, B. L.; Yen, A. S.; Sarrazin, P. C.; Treiman, A. H.; Craig, P. I.; Lapotre, M. G. A.; Edgett, K. S.; Gellert, R.; Crisp, J. A.; Morookian, J. M.; Grotzinger, J. P.; Des Marais, D. J.; Farmer, J. D.

    2016-01-01

    The Mars Science Laboratory rover Curiosity has been exploring outcrop and regolith in Gale crater since August 6, 2012. During this exploration, the mission has collected 10 samples for mineralogical analysis by X-ray diffraction (XRD), using the CheMin instrument. The CheMin (Chemistry and Mineralogy) instrument on the Mars Science Laboratory rover Curiosity uses a CCD detector and a Co-anode tube source to acquire both mineralogy (from the pat-tern of Co diffraction) and chemical information (from energies of fluoresced X-rays). A detailed description of CheMin is provided in [1]. As part of the rover checkout after landing, the first sample selected for analysis was an eolian sand deposit (the Rocknest "sand shadow"). This sample was selected in part to characterize unconsolidated eolian regolith, but primarily to prove performance of the scoop collection system on the rover. The focus of the mission after Rocknest was on the consolidated sediments of Gale crater, so all of the nine subsequent samples were collected by drilling into bedrock com-posed of lithified sedimentary materials, including mudstone and sandstone. No scoop samples have been collected since Rocknest, but at the time this abstract was written the mission stands poised to use the scoop again, to collect active dune sands from the Bagnold dune field. Several abstracts at this conference outline the Bagnold dune campaign and summarize preliminary results from analyses on approach to the Namib dune sampling site. In this abstract we review the mineralogy of Rocknest, contrast that with the mineralogy of local sediments, and anticipate what will be learned by XRD analysis of Bagnold dune sands.

  7. Drained Triaxial Tests on Eastern Scheldt Sand

    Praastrup, U.; Jakobsen, Kim Parsberg

    In the process of understanding and developing models for geomaterials, the stress-strain behaviour is commonly studied by performing triaxial tests. In the present study static triaxial tests have been performed to gain knowledge of the stress-strain behaviour of frictional materials during mono...... monotonic loading. The tests reported herein are all drained tests, starting from different initial states of stress and following various stress paths. AIl the tests are performed on reconstituted medium dense specimens of Eastern Scheldt Sand....

  8. Kirsten Sand. Arkitekt for sin tid

    Elisabeth Seip

    2015-12-01

    Full Text Available Towards the end of World War II the retreating Germans burnt down nearly all buildings and other constructions in the counties of Finnmark and the northern parts of Troms in North Norway. The population evacuated but many returned as soon as possible, only to find themselves homeless. At this very demanding point Kirsten Sand decided to travel north, and do whatever she could as an architect to help. The pre-war housing situation was generally difficult. Low building standards and lack of money forced families in the cities to live under bad conditions. Kirsten Sand studied these conditions and took part in the efforts to better the situation. This knowledge provided a good starting point for the work she undertook after the war, in particular her profound understanding of the situation of women, their working conditions and positions in the household and society. Houses designed by Sand and her helpmates are simple but adequate, taking into account these women’s point of view. Ingebjørg Hage has thrown light on the work of Kirsten Sand in Finnmark and Troms in several ways. This article aims at describing Sand’s background as an architect before she left Oslo to travel north. It describes how housing and housing policy since long had been central to architects, especially so within the group she belonged to. In pre-war Oslo she had been engaged in planning and designing hospitals. During a period as inspector for the health authorities she learned a lot about the living conditions of people in general. After establishing her own architect’s office she mostly designed family houses, and during the war she engaged in research that further deepened her knowledge in the field. Thus she was particularly well equipped for the demanding tasks she undertook in the summer of 1945.

  9. American Las Vegas Sands Corp. Visiting Beijing

    Li Yinghong; Liu Jinliang

    2006-01-01

    @@ On August 29, Wan Jifei, Chairman of CCPIT, meets the visiting delegation led by Sheldon G. Adelson,Chairman of the Board and principal owner of Las Vegas Sands Corp. in CCPIT. Zhao Zhenge, Vice Director of International Connection Department of CCPIT, Luo Guoxiong from Beijing China Exhibition Investment Company, Xu Jingyi, Assistant Director of American and Oceanian Affairs Division of CCPIT, also attended the meeting.

  10. DOE to assess produced water, sand harm

    This paper reports that the Department of Energy which is launching a research program to determine if water and sand produced with oil and gas in the Gulf of Mexico pose U.S. environmental or health risks. A court has ordered the Environmental Protection Agency to issue new nation-wide discharge guidelines by next June, and DOE warned that tighter limits could reduce future offshore production by hundreds of millions of barrels

  11. Guide to preparing SAND reports. Revised

    Locke, T.K. [ed.

    1996-04-01

    This guide contains basic information needed to produce a SAND report. Its guidelines reflect DOE regulation and Sandia policy. The guide includes basic writing instructions in an annotated sample report; guidance for organization, format, and layout of reports produced by line organizations; and information about conference papers, journal articles, and brochures. The appendixes contain sections on Sandia`s preferred usage, equations, references, copyrights and permissions, and publishing terms.

  12. Drawing a Line in the Sand

    2011-01-01

    An Inner Mongolian woman takes on the desert and converts extensive arid regions into arable land by Ni Yanshuo CONVERTING vast tracks of desert into arable land is no easy task, even using the most advanced technology.Yet a woman who hails from north China’s Inner Mongolia Autonomous Region met this challenge head on.Using the helping hands of other determined women,she has made remarkable progress in pushing back the sands of time.

  13. Pullout capacity of batter pile in sand

    Ashraf Nazir

    2013-03-01

    Full Text Available Many offshore structures are subjected to overturning moments due to wind load, wave pressure, and ship impacts. Also most of retaining walls are subjected to horizontal forces and bending moments, these forces are due to earth pressure. For foundations in such structures, usually a combination of vertical and batter piles is used. Little information is available in the literature about estimating the capacity of piles under uplift. In cases where these supporting piles are not vertical, the behavior under axial pullout is not well established. In order to delineate the significant variables affecting the ultimate uplift shaft resistance of batter pile in dry sand, a testing program comprising 62 pullout tests was conducted. The tests are conducted on model steel pile installed in loose, medium, and dense sand to an embedded depth ratio, L/d, vary from 7.5 to 30 and with various batter angles of 0°, 10°, 20°, and 30°. Results indicate that the pullout capacity of a batter pile constructed in dense and/or medium density sand increases with the increase of batter angle attains maximum value and then decreases, the maximum value of Pα occurs at batter angle approximately equal to 20°, and it is about 21–31% more than the vertical pile capacity, while the pullout capacity for batter pile that constructed in loose sand decreases with the increase of pile inclination. The results also indicated that the circular pile is more resistant to pullout forces than the square and rectangular pile shape. The rough model piles tested is experienced 18–75% increase in capacity compared with the smooth model piles. The suggested relations for the pullout capacity of batter pile regarding the vertical pile capacity are well predicted.

  14. A transport-rate model of wind-blown sand

    2009-01-01

    Sand transport by wind plays an important role in environmental problems.Formulating the sand-transport rate model has been of continuing significance,because the majority of the existing models relate sand-transport rate to the wind-shear velocity.However,the wind-shear velocity readapted to blown sand is difficult to determine from the measured wind profiles when sand movement occurs,especially at high wind velocity.Detailed wind tunnel tests were carried out to reformulate the sand-transport rate model,followed by attempts to relate sand-transport rate to parameters of wind velocity,threshold shear-velocity,and grain size.Finally,we validated the model based on the data from field observations.

  15. Experimental investigation of sanding propensity for the Andrew completion

    Venkitaraman, A.; Li, H. [Schlumberger Perforating and Testing Center (United Kingdom); Leonard, A. J.; Bowden, P. R. [BP Exploration (United Kingdom)

    1998-12-31

    A series of laboratory experiments were performed on three reservoir core samples selected from two plot wells to confirm the likelihood of sand production during the completion phase of the planned Andrew horizontal wells, and to perform risk analysis of formation failure at the time of underbalance perforation, and expected producing conditions. CT scans revealed no perforation failure, and the core samples did not show any propensity to produce sand during single-phase oil flow. Transient sand production was observed when water cut was introduced, but sand production declined as the percentage of water cut was increased. There was no evidence of sand production in the core samples during depletion testing either, and the wells were subsequently completed with perforated cemented liners without sand control. No sand problems have been encountered in two years of production, with some wells in water cut and declined reservoir pressure of 200 psi. 8 refs., 3 tabs., 5 figs.

  16. Strength and sintering effects at ejection of explosively driven sand

    A description of the response of sand to extreme loads is very important for the evaluation of the sand ejecta impact effects on various targets. Sand is a complex material to simulate because of its porosity where the inter-phase equilibrium is hard to achieve under transient shock wave loading. A previously developed two-phase model with strength has been implemented in CTH and applied to sand. The shock response of the sand, including the Hugoniot abnormality known from the literature for highly porous silica, is adequately described with the material model. The sand unloading effects appearing as the ejecta are observed in the present work using dynamic flash X-ray of an aluminium target plate loaded by limestone sand ejecta from the detonation of a buried high explosive charge. The CTH modelling results compared with the flash X-ray images have demonstrated good agreement, particularly, in the description of momentum transfer to the target.

  17. The bituminous sands : a Canadian mirage?

    Rousse, D.R. [Quebec Univ., Chicoutimi, PQ (Canada). Dept. des Sciences Appliquees; Nasr, G.J. [Lebanese Univ., Roumieh (Lebanon). Faculty of Engineering; Turcotte, S.F. [Quebec Univ., Montreal, PQ (Canada). Centre d' Etudes Internationales et Mondialisation; Salah, N.B. [Ecole Superieure des Sciences et Techniques De Tunis, Tunis (Tunisia). LMMP

    2009-07-01

    This paper examined the controversy about the potential role of a significant increase in Canadian oil sands production in order to bridge the upcoming gap between the world's increasing energy demand and the total recoverable oil supply. The paper presented the actual potential of different scenarios and considered the prediction cost forecasts. A brief overview of environmental impacts and the real return on investments were also provided. Environmental impacts that were considered included land degradation; water contamination; ecosystem damage; and air pollution. Nuclear energy was also presented as a possible solution. The paper demonstrated that even in a very optimistic scenario, Canada's oil sands accelerated production has a negligible effect on the aforementioned gap, has a considerable impact on environment that has yet to be accounted for. Energy ratios that were presented included energy return on energy investment; energy available on energy used; and energy payback. It was concluded that enhanced recovery techniques are clearly needed for future sustainable exploitation of these bituminous sands. 32 refs., 1 fig.

  18. Western Gas Sands Project status report

    1978-04-01

    Progress of the major government sponsored projects undertaken to increase gas production from the low permeability gas sands of the western United States during February, 1978 is summarized. The Western Gas Sands Project files, which contain raw data and published reports from each Western Gas Sands Project participant have been established. A log file containing logs from pertinent wells in the four study areas has also been established. The U.S. Geological Survey (USGS) is continuing geological and geophysical studies in the four study areas for resource assessment. A number of papers giving results of recent investigations were presented at meetings during the month. The Bartlesville Energy Research Center (BERC) and participating National Laboratories are continuing their work in research and development. Field tests and demonstrations continue in the Uinta and Piceance Basins at the following locations: Uinta Basin, Gas Producing Enterprises, Inc. (GPE) Natural Buttes Unit Wells No. 14, 18, 19, 20, 21, and 22; Piceance Basin, Mobil Research and Development Corporation Well No. F-31-13G, Rio Blanco Natural Gas Company Well No. 498-4-1.

  19. Numerical simulation of sand jet in water

    Azimi, A.H.; Zhu, D.; Rajaratnam, N. [Alberta Univ., Edmonton, AB (Canada). Dept. of Civil and Environmental Engineering

    2008-07-01

    A numerical simulation of sand jet in water was presented. The study involved a two-phase flow using two-phase turbulent jets. A literature review was also presented, including an experiment on particle laden air jet using laser doppler velocimetry (LDV); experiments on the effect of particle size and concentration on solid-gas jets; an experimental study of solid-liquid jets using particle image velocimetry (PIV) technique where mean velocity and fluctuations were measured; and an experimental study on solid-liquid jets using the laser doppler anemometry (LDA) technique measuring both water axial and radial velocities. Other literature review results included a photographic study of sand jets in water; a comparison of many two-phase turbulent flow; and direct numerical simulation and large-eddy simulation to study the effect of particle in gas jet flow. The mathematical model and experimental setup were also included in the presentation along with simulation results for sand jets, concentration, and kinetic energy. The presentation concluded with some proposed future studies including numerical simulation of slurry jets in water and numerical simulation of slurry jets in MFT. tabs., figs.

  20. Mobil Oil Canada : Kearl Oil Sands Mine

    The upgrader design at Mobil's Kearl Oil Sands Mine were described. Included were feed characteristics, upgrader products, process schemes and their overall economics and upgrader technologies in use, including coking, deasphalting, hydrocracking, hydrotreating and visbreaking. Advantages and disadvantages of the upgrader technologies were highlighted. As far as the product is concerned, much of it is destined to U.S. refineries that are equipped to process the material. The Kearl Oil Sands Mine upgrading facility will likely use a combination of coker/hydrotreating, which is a well proven process for high value products that has been used in all five of Mobil's refineries in the U.S., and visbreaker/deasphalting, which has shown promise in bench-scale testing, but at present still has some potential commercial difficulties. Foremost among these are the high softening product of asphalt from visbroken products, questionable commercial feasibility of the low yield of pitch, and problems in the disposal of asphalt. Severe visbreaking also yields unstable products. Details of Mobil Canada's oil sands project were also summarized 2 tabs., 9 figs

  1. Integrating sand control, completion decisions pay off

    Renfro, K.D.; Procyk, A.

    1998-10-01

    Anadarko recently completed an open-hole, horizontal gas well in the Gulf of Mexico using completion and sand control techniques that have proven extremely successful, judging from the production numbers. The well, in the East Addition, High Island Area, about 120 miles southeast of Galveston in 341-ft waters, was completed with a Pall Stratapac Sand Control Screen without a gravel pack. The flow rate of the well is four to sic times what would have been expected from a conventional, vertical, gravel-packed well with similar conditions. The well`s peak production rate was 22.0 MMcfd, and the well produced a total of more than 2.635 bcf of gas from November 1997 to July 1998. Drawdown was calculated at less than 40 psi, and a skin factor of negative 3.5 indicates that formation damage during the completion was negligible. The full range of completion and sand control decisions came together to make this well a success.

  2. Tomato production in sand: vermicompost mixtures compared with sand and nutritive solution

    Alejandro Moreno Reséndez

    2012-07-01

    Full Text Available In order to determine the response of tomato in Miramar and Romina genotypes of indeterminate growth, and to establish the optimum concentration of the mixture sand-vermicompost to satisfy crop nutritional needs, a greenhouse experiment was carried out. Seeds were sown in polystyrene trays with 200 cavities, padded with Peat moss and were transplanted in 20 L black plastic bags. The ratios of sand-vermicompost were 1:1; 2:1; 3:1 and 1:0 by volume. In mixture with ratio 1:0 a nutrient solution was applied. Four substrates and two genotypes were evaluated for a total of eight treatments, each of ones with six replications. Miramar genotype with a yield of 145.9 Mg/ha was exceed a 17.20% to Romina. Regarding the substrates, the yield of tomato in the treatment sand and nutrient solution (control was 168.7 Mg/ha. This value exceeded at least 24.6% the yields of the substrates with vermicompost. For the rest of the parameters, except in the days to harvest, the substrate with sand and nutrient solution also exceeded the three sand-vermicompost substrates. The substrates that included vermicompost, without synthetic fertilizers, for both genotypes developed completely the tomato crop cycle without apparent symptoms of deficiency, and without affecting the quality of fruits.

  3. STUDY ON HOT SAND COOLING EQUIPMENT WITH DAMPING SAND CASCADE AND VERTICAL SPOUTED-FLUIDIZED BED

    L.C. Wang; F. Wang; X.H. You

    2005-01-01

    A new kind of hot sand cooling equipment with vertical spouted-fluidized bed is developed in this paper. It is similar to the traditional horizontal vibrating fluidized boiling cooler in principle but different from it in structure. The processing principle of the cooler is analyzed. The influence of main structural and processing parameters on the cooling effect and its mechanism are researched. Other characteristics of the cooler are discussed also. Experiment results show that the cooling efficiency η is equal to or larger than 83%, the temperature of output sand is less than 40℃ with the temperature of input sand is about between 80 and 90℃, and the productivity is 5t/(h·m)

  4. Diffusion tests of mercury through concrete, bentonite-enhanced sand and sand.

    Svensson, Margareta; Allard, Bert

    2007-04-01

    The transport by diffusion of Hg(II) and Hg(0) through a barrier of concrete or bentonite-enhanced sand was examined under aerobic conditions. Sand was used as a reference system parallel to the two systems. Speciation of mercury was performed with a purge and trap method, where dissolved Hg(0) was purged with nitrogen gas from the sample, through a trap for volatile oxidized mercury species and finally trapped in an oxidative solution. The apparent diffusion coefficient (from Fick's second law of diffusion) for oxidized mercury was 1 x 10(-14)m(2)/s in Standard Portland concrete and 4 x 10(-13)m(2)/s in quartz sand. The diffusion of Hg(0) seemed to be faster than for Hg(II), Hg(0) was however oxidized to Hg(II) under aerobic conditions, and after 45 months only 1-10% of the total mercury concentration was Hg(0). PMID:17097806

  5. Transport of colloidal silica in unsaturated sand: Effect of charging properties of sand and silica particles.

    Fujita, Yosuke; Kobayashi, Motoyoshi

    2016-07-01

    We have studied the transport of colloidal silica in various degrees of a water-saturated Toyoura sand column, because silica particles are widely used as catalyst carriers and abrasive agents, and their toxicity is reported recently. Since water-silica, water-sand, and air-water interfaces have pH-dependent negative charges, the magnitude of surface charge was controlled by changing the solution pH. The results show that, at high pH conditions (pH 7.4), the deposition of colloidal silica to the sand surface is interrupted and the silica concentration at the column outlet immediately reaches the input concentration in saturated conditions. In addition, the relative concentration of silica at the column outlet only slightly decreases to 0.9 with decreasing degrees of water saturation to 38%, because silica particles are trapped in straining regions in the soil pore and air-water interface. On the other hand, at pH 5 conditions (low pH), where sand and colloid have less charge, reduced repulsive forces result in colloidal silica attaching onto the sand in saturated conditions. The deposition amount of silica particles remarkably increases with decreasing degrees of water saturation to 37%, which is explained by more particles being retained in the sand column associated with the air-water interface. In conclusion, at higher pH, the mobility of silica particles is high, and the air-water interface is inactive for the deposition of silica. On the other hand, at low pH, the deposition amount increases with decreasing water saturation, and the particle transport is inhibited. PMID:27045635

  6. Policy Analysis of the Canadian Oil Sands Experience

    None, None

    2013-09-01

    For those who support U.S. oil sands development, the Canadian oil sands industry is often identified as a model the U.S. might emulate, yielding financial and energy security benefits. For opponents of domestic oil sands development, the Canadian oil sands experience illustrates the risks that opponents of development believe should deter domestic policymakers from incenting U.S. oil sands development. This report does not seek to evaluate the particular underpinnings of either side of this policy argument, but rather attempts to delve into the question of whether the Canadian experience has relevance as a foundational model for U.S. oil sands development. More specifically, this report seeks to assess whether and how the Canadian oil sands experience might be predictive or instructive in the context of fashioning a framework for a U.S. oil sands industry. In evaluating the implications of these underpinnings for a prospective U.S. oil sands industry, this report concentrates on prospective development of the oil sands deposits found in Utah.

  7. Cytotoxicity of yellow sand in lung epithelial cells

    Y H Kim; K S Kim; N J Kwak; K H Lee; S A Kweon; Y Lim

    2003-02-01

    The present study was carried out to observe the cytotoxicity of yellow sand in comparison with silica and titanium dioxide in a rat alveolar type II cell line (RLE-6TN). Yellow sand (China Loess) was obtained from the loess layer in the Gunsu Province of China. The mean particle diameter of yellow sand was about 0.003 ± 0.001 mm. Major elements of yellow sand were Si(27.7 ± 0.6%), Al(6.01 ± 0.17%), and Ca(5.83 ± 0.23%) in that order. Silica and yellow sand significantly decreased cell viability and increased [Ca2+]i. All three particles increased the generation of H2O2. TiO2 did not change Fenton activity, while silica induced a slight increase of Fenton activity. In contrast, yellow sand induced a significant increase of Fenton activity. Silica, yellow sand and TiO2 induced significant nitrite formations in RLE-6TN cells. Silica showed the highest increase in nitrite formation, while yellow sand induced the least formation of nitrite. Silica and yellow sand increased the release of TNF-. Based on these results, we suggest that yellow sand can induce cytotoxicity in RLE-6TN cells and reactive oxygen species, Fenton activity and reactive nitrogen species might be involved in this toxicity.

  8. Water availability in peat-mineral mixes and sands in oil sands reclamation, NE Alberta

    Soil productivity is a function of the soil's ability to provide moisture to plants. This study was initiated by Suncor and Syncrude to determine the water holding capacity of peat-mineral mixtures in the oil sands region. Other concepts dealt with in this presentation include soil drainage classification, soil moisture regime classification, soil permeability, the hydrological regime and the interactions of these phenomena. A further objective was to incorporate this information in a publication entitled 'Land capability classification for forest ecosystems in the oil sands region', scheduled to be released in November 1997

  9. Air pollution inside a small bronze foundry plant, measured by the energy dispersive X-ray fluorescence technique

    The aim of this paper was to evaluate the chemical concentration of some elements in Suspended Particulate Matter (SPM) inside a small bronze (copper and zinc alloy) foundry plant. Using a rotating streaker air-particulate sampler, it was possible to collect fine (aerodynamic diameters between 2.5 to 10 μm) and coarse particulates (aerodynamic diameters larger than 10 μm) in strips deposited on membranes, during eight hours, with a twenty minutes step. This first fraction is particularly important, because it can reach the lung alveoli and, depending on their chemical composition and concentration, cause serious damage to the health. Each sample strip, containing the deposited SPM was analyzed by energy dispersive X-ray Fluorescence (EDXRF) technique, using in the excitation a collimated the X-ray beam coming from a Mo target tube (30 kV, 20 ma, Zr filter). For collimating it was used a bronze collimator with 72 mm long, 10 mm at entrance diameter and 5 x 0.5 mm rectangular slit at exit. The characteristic X-ray detection was carried out using a Si(Li) semiconductor detector coupled to a multi-channel analyzer, and the X-ray spectra were fitted with the AXIL software. The temporal profiles for twelve chemical elements are evaluated. The critical moment to the worker health in that industrial activity was during the molding process, when high concentration peaks for toxic chemical elements were measured: Zn, Pb, Cu e Ni in the fine and coarse fractions, and Cr in the coarse fraction. The Pb concentration found in the suspended particulate was shown very superior to the maximum level established by WHO, suggesting a constant monitoring of the atmosphere in these work places.(Author)

  10. A toxicity assessment of oil sands wastewater

    A study was conducted to characterize the fractions responsible for the acute toxicity of oil sand wastewaters and to compare the relative sensitivity of Microtox, Daphnia magna, and rainbow trout to the toxic fractions. The second objective of the study was to assess the potential of the mixed-function oxygenase (MFO) system in rainbow trout as an indicator of exposure to sublethal concentrations of oil sand tailings water. All and ca 85% of the acute toxicity of surface tailings water and fine tails interstitial water respectively, as measured using the Microtox assay, was due to organic acid surfactants. Organic acids accounted for all the acute toxicity of surface tailings water to Daphnia and rainbow trout. However, Daphnia were 0.4 times less sensitive and rainbow trout were 3 times more sensitive than Microtox to these acids. The MFO system in rainbow trout responded rapidly, following a definable concentration-response relationship; however, it proved to be a relatively insensitive indicator of sublethal exposure to oil sand tailings water. Increased activity and maximal induction, as a result of exposure to 0.3 and 0.6 toxic units (TU), occurred rapidly within 24 h of exposure. Maximal induction required 0.4-0.8 TU of this wastewater. The absolute level of maximal induction was only 1/5 to 1/6 of the potential induction as found in response to the positive control, 0.5 mg/kg β-naphthoflavone. The sensitivity of this system was further compromised when the undesirably very high no observed effect and lowest observed effect concentrations of 0.15 TU and 0.2 TU were considered. The acutely toxic organic acids may have been responsible for the observed MFO induction and speculation in support of this hypothesis is presented. 68 refs., 7 figs., 9 tabs

  11. Radiometric Characterization of Sand in Northeast Sinai

    Thirty-eight locations covering an area of 350 km2 in northeast Sinai were investigated by gamma-ray spectroscopy using a 50% HPGe detector. The limits of area are Al-Arish North, El-Hasana South, El-Oga East, and El- Gifgafa West. The range of activity concentrations of 238U, 234Th, 226Ra, 232Th and 40K are 0.6-35.2, 3.9-22.6, 4.7-29.6, 4.7-23.9, and 108-295 Bq/kg for sands, respectively. 137Cs in the region ranged from 0.1-8.0 Bq/kg. No major difference between the studied area and that previously investigated in the costal area in North Sinai. Reliable correlations (R2 = 0.8-0.9) among 238U, 234Th, and 226Ra isotopes was obtained. On the other hand, low correlation (R2 = 0.6-0.7) was obtained from the analysis of the isotopes of 238U-seies and 232Th. No evidence of correlation between the concentrations of radioisotopes and pH contents, TOM, and grain size were found. The soil-plant transfer factor are 226Ra and 232Th, 40K, and 137Cs, respectively. The wild vegetations collected from the studied area have average concentrations of 1.9, 1.4, 1.3, 254, and 0.3 for 234Th, 226Ra, 232Th, 40K, and 137Cs, respectively. The average concentrations of 226Ra, 232Th, and 40K in water samples collected from five wells are 0.02, 0.02, and 1.1 Bq/l, respectively. The average absorbed dose rate for the sand samples were calculated to be 19.4 n Gy h-1. The Raeq activities of the sands are lower than the recommended maximum value of 370 Bq kg-1 criterion limit of Raeq activity for building materials

  12. Mars Rover Curiosity Traverses of Sand Ripples

    Stein, N.; Arvidson, R. E.; Zhou, F.; Heverly, M.; Maimone, M.; Hartman, F.; Bellutta, P.; Iagnemma, K.; Senatore, C.

    2014-12-01

    Martian sand ripples present a challenge for rover mobility, with drives over ripples often characterized by high wheel sinkage and slippage that can lead to incipient embedding. Since landing in Gale Crater, Curiosity has traversed multiple sand ripples, including the transverse aeolian ridge (TAR) straddling Dingo Gap on sols 533 and 535. On sol 672, Curiosity crossed backward over a series of sand ripples before ending its drive after high motor currents initiated visual odometry (VO) processing, which detected 77% slip, well in excess of the imposed 60% slip limit. At the end of the drive, the right front wheel was deeply embedded at the base of a ripple flank with >20 cm sinkage and the rear wheels were near a ripple crest. As Curiosity continues its approach to Mount Sharp it will have to cross multiple ripples, and thus it is important to understand Curiosity's performance on sol 672 and over similar ripples. To this end the sol 672 drive was simulated in ARTEMIS (Adams-Based Rover Terramechanics Interaction Simulator), a software tool consisting of realistic rover mechanical models, a wheel-terrain interaction module for deformable and non-deformable surfaces, and realistic terrain models. ARTEMIS results, Dumont Dunes tests performed in the Mojave Desert using the Scarecrow test rover, and single wheel tests performed at MIT indicate that the high slip encountered on sol 672 likely occurred due to a combination of rover attack angle, ripple geometry, and soil properties. When ripple wavelength approaches vehicle length, the rover can reach orientations in which the leading wheels carry minimal normal loads and the trailing wheels sink deeply, resulting in high slippage and insufficient thrust to propel the rover over ripples. Even on relatively benign (i.e. low tilt) terrains, local morphology can impose high sinkage, thus impeding rover motion. Work is underway to quantify Curiosity's drive performance over various ripple geometries to retrieve soil

  13. 'Sharks Teeth' -- Sand Dunes in Proctor Crater

    2001-01-01

    Sometimes, pictures received from Mars Global Surveyor's Mars Orbiter Camera (MOC) are 'just plain pretty.' This image, taken in early September 2000, shows a group of sand dunes at the edge of a much larger field of dark-toned dunes in Proctor Crater. Located at 47.9oS, 330.4oW, in the 170 km (106 mile) diameter crater named for 19th Century British astronomer Richard A. Proctor (1837-1888), the dunes shown here are created by winds blowing largely from the east/northeast. A plethora of smaller, brighter ripples covers the substrate between the dunes. Sunlight illuminates them from the upper left.

  14. Biogenic crust dynamics on sand dunes

    Kinast, Shai; Yizhaq, Hezi; Ashkenazy, Yosef

    2012-01-01

    Sand dunes are often covered by vegetation and biogenic crusts. Despite their significant role in dune stabilization, biogenic crusts have rarely been considered in studies of dune dynamics. Using a simple model, we study the existence and stability ranges of different dune-cover states along gradients of rainfall and wind power. Two ranges of alternative stable states are identified: fixed crusted dunes and fixed vegetated dunes at low wind power, and fixed vegetated dunes and active dunes at high wind power. These results suggest a cross-over between two different forms of desertification.

  15. Cyclic Triaxial Loading of Cohesionless Silty Sand

    Sabaliauskas, Tomas; Ibsen, Lars Bo

    2015-01-01

    To engineer efficient structures offshore, we need to extend our knowledge of soil response. Cyclic loading and high water pressure encountered offshore greatly influence cohesionless soil performance. Silty sand from Frederikshavn wind turbine farm was tested using single diameter height samples...... with lubricated, smooth boundary piston heads in a Danish triaxial apparatus. Samples were successfully subjected to loading histories of high complexity. Loading include high strains and stresses, post liquefaction response, transitioning through multiple densities and restoring initial soil...... properties after long test procedures. Results suggest the testing method is highly suitable for observing complicated soil response and worth exploring further....

  16. Sphere impact and penetration into wet sand

    Marston, J. O.

    2012-08-07

    We present experimental results for the penetration of a solid sphere when released onto wet sand. We show, by measuring the final penetration depth, that the cohesion induced by the water can result in either a deeper or shallower penetration for a given release height compared to dry granular material. Thus the presence of water can either lubricate or stiffen the granular material. By assuming the shear rate is proportional to the impact velocity and using the depth-averaged stopping force in calculating the shear stress, we derive effective viscosities for the wet granular materials.

  17. Compaction resistant wellbore for sand-producing wells

    Shute, D.M. [Volant Products Inc., Edmonton, AB (Canada); Kaiser, T.M.V. [Noetic Engineering Inc., Edmonton, AB (Canada); Munoz, H. [Husky Oil Operations Ltd., Calgary, AB (Canada)

    2004-07-01

    This paper presents a solution to extend the life of a well in high sand producing fields. The economic value of cold heavy oil production depends on maximizing the rate of oil production and well life. One strategy in heavy oil sands is to produce the sand with the oil to increase the deliverability of the well. However, the cumulative sand volume from the reservoir can be very large, resulting in large vertical deformations relative to the elastic strain limit of the steel and liner through the producing interval. A compaction resistant wellbore (CRW) with better structural capacity was designed to absorb the axial compaction. A review of deformation mechanisms associated with sand production strategies has shown that improved deformation assessment tools and measurement systems can provide accurate casing deformation evaluations. A case study from a high sand-producing field showed that this approach can increase well life. 10 refs., 9 figs.

  18. Numerical study on deformation and failure of reinforced sand

    PENG Fang-le; LI Jian-zhong; Tatsuoka Fumio

    2005-01-01

    In order to investigate the deformation and failure of reinforced sand, and the reinforcing mechanism of flexible and rigid reinforcement, a set of plane strain compression tests of dense Toyoura reinforced sand with planar reinforcement of a wide range of stiffness were analysed by a nonlinear finite element method. The analysis was incorporated into an energy-based elasto-plastic constitutive model for sand to develop a stress path-independent work-hardening parameter based on the modified plastic strain energy concept. Numerical results indicate that the global stress-strain relations of sand specimens are reinforced by using relatively flexible and rigid reinforcement, and an unreinforced sand specimen can be reasonably simulated by the current finite element method. It is also found that the reinforcing mechanism and progressive failure with a development of shear bands in reinforced sand can be reasonably examined by the finite element method.

  19. Sand Production during Improved Oil Recovery in Unconsolidated Cores

    Mohammad A. J. Ali.

    2012-10-01

    Full Text Available Steam injection is a mechanisms used for improved oil recovery (IOR in heavy oil reservoirs. Heating the reservoir reduces the oil viscosity and causes the velocity of the moving oil to increase; and thus, the heated zone around the injection well will have high velocity. The increase of velocity in an unconsolidated formation is usually accompanied with sand movement in the reservoir creating a potential problem. Core samples from different wells in Kuwait were used to examine sand production during thermal injection in unconsolidated formation. A reservoir condition coreflood apparatus was used to inject oil with viscosities and flowrates. The oil sample was heated to give different viscosities, and the flowrate was increased gradually at each viscosity to establish the critical flowrate for sand production. At the end of the each test, the produced oil containing sand were filtered for sand content. The result showed that sand compaction at the injection face was more significant than sand production. Sand compaction resulted in permeability decline, whereas sand production improved the permeability. Sand production is a function of fluid and formation properties. The critical flowrate varied from 6 to 401 cc/hr for grain diameter of 277 to 366 μm, and at 684 cp viscosity oil. The critical flowrate varied from 3 to 87 cc/hr for grain diameter of 277 to 366 μm. Flowrate and viscosity of the oil, and the formation porosity, grain size, grain sorting, cementation, and overburden pressure, all contribute to sand production. Modeling all of these properties to predict sand production remains to be very challenging.

  20. Final report on Thermally Modified Sand demonstration project

    1994-09-23

    The use of salt and salt/sand mixtures on icy roadway surfaces has dramatically increased during the past 30 years. Despite extensive documentation on salt related damage to the roadway improvements, vehicles and the environment, road maintenance departments have continued to rely on this practice. Road maintenance departments in northern climate areas have long recognized the safety benefits for public mobility on icy roadways from the use of sand. As an abrasive material, the sand improves the surface traction that results in more drivable and less hazardous road conditions during the winter months. Stockpiles of pure sand stored during the winter months oftentimes freeze into large unworkable, monolithic piles. To maintain a free-flowing condition, it has been found to be necessary to add salt to the sand. The addition of salt in amounts ranging from 5 to 10 percent to that of sand, is usually sufficient to provide relatively free-flowing abrasive material that could be stored in stockpiles and applied to icy road surfaces with conventional sand spreading trucks. Another alternative for winter storage of pure sand to maintain a free-flowing condition is in humidity-controlled, heated buildings. As would be expected, this method has high capital and operating costs. and not cost effective for general highway maintenance use. The invention demonstrated herein is a method of thermally modifying pure sand that will remain in a free-flowing state throughout the winter season without the need for the salt additive. The thermally modified sand provides an abrasive material that when applied to icy roads does not cause environmental and corrosive damage as done by the application of sand with salt. By employing a very simple process of freezing screened sand particles by forced air convection under subfreezing conditions, the invention creates a product that has significant value in terms of economic and environmental benefits.

  1. Treatment of Wastewater from Backwashing Process Sand Filters

    Miletić, S.; Panjkret, V.; Zečević, N.

    2011-01-01

    In the process of raw water treatment for use in the petrochemical industry, one of the most important treatments is the filtration process with process sand filters. A by-product of the filtration process of raw water is wastewater. The wastewater results from the technological process of backwashing process sand filters. Wastewater from backwashing sand filters is unsuitable for further use, since it is contaminated with residual suspended matter and chemical compounds that are added in the...

  2. Natural Radioactivity Concentrations in Beach Sands from Some Tourists Resorts

    H. Lawluvi; E.O. Darko; C. Schandorf; A. Fannu; A.R. Awudu; D.O. Kpeglo

    2011-01-01

    Beaches along the coastlines in Ghana are important holiday destinations for tourists from many countries around the world. The radiological quality of sand from these beaches is very important to assess exposure of the public who use the beaches for recreational purposes and other activities. This study investigates the levels and hazards associated with the U-Th series and 40 K in beach sands from some renowned tourist resorts in the Greater Accra region of Ghana. Samples of beach sand from...

  3. Microwave processing of oil sands and contribution of clay minerals

    Robinson, John P.; Binner, Eleanor; Saeid, Abdul; Al-Harahsheh, Mohammad; Kingman, S. W.

    2014-01-01

    This study establishes the feasibility of microwave heating for extracting oil from Oil Sands in ex-situ processes. Previous studies in this area have shown some potential, but have not characterised the dielectric properties of the Oil Sands used, nor related them to the mineral composition, both of which are vital if successful scale up is to be achieved. In this work the fundamental interactions of microwave energy with Oil Sands are investigated and understood for the first time, and the ...

  4. Evaluation of sand reserves in del Plata City

    The purpose of this study is to evaluate the reserve of sand in the zone of del Plata city and beyond. This area is located in the S E edge of the department of San Jose near the mouth of Santa Lucia river. In this zone was identified the mantle of potentially exploitable sand which are based on their particle size, composition and depth of the limits cape. There are two powerful capes of sand separated by clay and silt

  5. Strength properties of moulding sands with chosen biopolymer binders

    St.M. Dobosz; K. Major-Gabryś

    2010-01-01

    The article presents the results of primary researches of the IV generation moulding sands, in which as the binders are used differentbiodegradable materials. The bending and the tensile strength of the moulding sands with polylactide, poly(lactic-co-glycolic acid),polycaprolactone, polyhydroxybutyrate and cellulose acetate as binders were measured. The researches show that the best strengthproperties have the moulding sands with polylactide as binder. It was proved that the tested moulding s...

  6. EXPERIMENTAL STUDY AND NUMERICAL SIMULATION OF FLUORIDE IN SAND

    ZHANG Hong-mei; SU Bao-yu

    2006-01-01

    The transport and transformation of fluoride in sand were studied by using soil tank test under the condition of saturated water in this article. Based on the analysis of the laboratory experiments, the rules of fluorine transportation and transformation were simulated in sand by solving the advection-diffusion equation. Through comparison between computed results and observed data , it is shown that the established model and determined parameters could be used to simulate the fluoride transport in sand.

  7. Sorting out sand and gravel : sediment transport and deposition in sand-gravel bed rivers

    Kleinhans, M.G.

    2002-01-01

    The general aim of this PhD-project was to gain better understanding of the sediment transport and depositional processes of sand-gravel mixtures in rivers with subaqueous dunes. The understanding of the fundamental processes of sediment transport and deposition in channel beds is crucial for morpho

  8. Oil sands to the rescue: oil sand microbial communities can degrade recalcitrant alkyl phenyl alkanoic acids

    Whitby, Corinne [University of Essex (Canada)], email: cwhitby@essex.ac.uk

    2011-07-01

    Almost half of all global oil reserves are found as biodegraded heavy oils found in vast tar sand deposits located in North and South America and these account for 47% of Canadian oil production. Oil sand extraction generates large amounts of toxic waste water, known as oil sand process waters (OSPW), that are stored in large tailing ponds that contain toxic compounds like naphthenic acids (NAs). The presence of NAs creates problems like toxicity, corrosion, and the formation of calcium napthenate deposits which block pipelines and other infrastructure and need to be removed. This paper presents oil sand microbial communities that can degrade these NAs. The approach is to apply new aliphatic and aromatic NAs as substrates to supplement and identify NA degrading microbes and also to identify the metabolites produced and explain NA degradation pathways and the functional genes involved. The chemistry and the processes involved are explained. From the results, it is suggested that pure cultures of P. putida KT2440 be used against NAs.

  9. Chemical Stablilisation of Sand : Part VIII Furan Resins as Dune and Coastal Sand Stabiliser

    Ram Gopal

    1990-04-01

    Full Text Available Studies on furan resin as dune sand stabiliser are presented. Influence of acid catalysts, viz. phenol disulphonic acid, sulphuric acid, hydrochloric acid and phosphoric acid and other catalysts, viz. trichlorotoluene and benzoyl chloride along with promoters, zinc chloride and ferric chloride, on the strength of stabilised furan resin-sand specimens has been discussed. Optimisation studies on resin content, catalysts and promoters and curing conditions have revealed that maximum strength of 260 kg/cm/sup 2/ of the standard specimens made by compaction of coastal sand using furan resins (10 per cent, sulphuric acid (9N, 30 per cent and a curing time of 2 hr at 40 degree Centigrade is higher than the 170 kg/cm/sup 2/ of specimens made of Rajasthan desert sand. Sandy patches stabilised by seepage technique recorded a maximum strength of 125 kg/cm/sup 2/. Physico-chemical characteristics of this system and effect of environment on stabilised specimens have also been studied and field trials conducted successfully. This resin-catalyst system would be extremely useful in humid and saline field (coastal areas for different military applications.

  10. Bioclogging and Biocementation in Construction of Water Pond in Sand

    Chu, J.; Ivanov, V.; Stabnikov, V.; Li, B.

    2012-12-01

    Conventionally, compacted bentonite, geosynthetic clay liner or plastic liners are used to seal ponds, channels, and reservoirs in sand. Recently, a new approach to form a low permeability layer of several centimetres thick through the microbially induced calcium carbonate precipitation (MICP) process has been developed (Chu et al., 2012). This method has been adopted to build a laboratory scale water pond model in sand. Calcium solution for bioclogging and biocementation was supplied initially by spaying to form a layer of the clogged sand by precipitation in the pores and then by slow percolation from solution above sand surface, which formed a crust of calcite. This combination of bioclogging and biocementation formed a sand layer of 1 - 3 cm depth with low permeability. The permeability of sand after this treatment was reduced from the order of 10^-4 m/s to 10^-7 m/s when an average 2.1 kg of Ca per m^2 of sand surface was precipitated. The bending strengths of the walls and the base of the model pond were in the range of 90 to 256 kPa. The unconfined compressive strengths obtained from samples from the walls and the base were in the range of 215 to 932 kPa. The graded sand and uniform supply of calcium solution were used for the model pond construction but it was significant spatial three-dimensional heterogeneity of sand bioclogging and biocementation.

  11. Trajectories of saltating sand particles behind a porous fence

    Zhang, Ning; Lee, Sang Joon; Chen, Ting-Guo

    2015-01-01

    Trajectories of aeolian sand particles behind a porous wind fence embedded in a simulated atmospheric boundary layer were visualized experimentally, to investigate the shelter effect of the fence on sand saltation. Two sand samples, one collected from a beach (d = 250 μm) and the other from a desert (d = 100 μm), were tested in comparison with the previous studies of a 'no-fence' case. A wind fence (ε = 38.5%) was installed on a flat sand bed filled with each sand sample. A high-speed photography technique and the particle tracking velocimetry (PTV) method were employed to reconstruct the trajectories of particles saltating behind the fence. The collision processes of these sand particles were analyzed, momentum and kinetic energy transfer between saltating particles and ground surface were also investigated. In the wake region, probability density distributions of the impact velocities agree well with the pattern of no-fence case, and can be explained by a log-normal law. The horizontal component of impact velocity for the beach sand is decreased by about 54%, and about 76% for the desert sand. Vertical restitution coefficients of bouncing particles are smaller than 1.0 due to the presence of the wind fence. The saltating particles lose a large proportion of their energy during the collision process. These results illustrate that the porous wind fence effectively abates the further evolution of saltating sand particles.

  12. Numerical modeling of wind-blown sand on Mars.

    Huang, HaoJie; Bo, TianLi; Zheng, XiaoJing

    2014-09-01

    Recent observation results show that sand ripples and dunes are movable like those on Earth under current Martian climate. And the aeolian process on Mars therefore is re-attracting the eyes of scientific researchers in different fields. In this paper, the spatial and temporal evolution of wind-blown sand on Mars is simulated by the large-eddy simulation method. The simulations are conducted under the conditions of both friction wind speed higher and lower than the "fluid threshold", respectively. The fluid entrainment of the sand particles, the processes among saltation sand particles and sand bed, and the negative feedback of sand movement to flow field are considered. Our results show that the "overshoot" phenomenon also exists in the evolution of wind-blown sand on Mars both temporally and spatially; impact entrainment affects the sand transport rate on Mars when the wind speed is smaller or larger than the fluid threshold; and both the average saltation length and height are one order of magnitudes larger than those on Earth. Eventually, the formulas describing the sand transport rate, average saltation length and height on Mars are given, respectively. PMID:25236498

  13. [Imperial Oil's Cold Lake oil sands operations

    Imperial Oil Limited's Cold Lake oil sands resources, production and operations in Alberta are discussed. Cold Lake is the company's largest single asset and its largest source of crude oil production. In 1998, Cold Lake accounted for just under half of Imperial's total liquid production, averaging more than 135,000 barrels of bitumen a day. Despite the very difficult operating conditions experienced by the oil sands industry in 1998, Imperial Oil's Cold Lake operations generated a positive cash flow and earnings. Just as important, the near and long-term potential of Cold Lake property continues to be strong, even with the tough market conditions today and the foreseeable future. Proved reserves at the end of 1997 were 1.3 billions barrels, equal to about 24 years of current production, but even more important is Imperial's resource base in the Athabasca region, which represents 150 years of production at current rates. Although production forecasts for the near future are are revised downward because of production shut-in due to low prices, the company is confident of its long-term prospects mainly because of existing infrastructure, superior reservoir quality, 30 years worth of operating improvements and established bitumen-blend markets. Details of the company's future Cold Lake development plans are discussed. The need to continue technology development, which has been at the core of the industry's growth in the past and will continue to be the key to the future, are emphasized

  14. Oil sands tailings leachability and toxicity evaluation

    Fine tailings disposal and reclamation is a major issue facing the oil sands mining and extraction industry. Government regulations dictate that reclamation must return the site to a level of self-sustaining biological capability which approximates the natural condition. A two-phase laboratory program has been completed to investigate the suitability of alternative reclamation materials. For the first phase of the study, chemical and toxicological analyses were carried out on 13 different reclamation and reference materials (solid phase and extractions). Seedling emergence, nematode maturation, algal growth and bacterial luminescence for leachate samples showed a range of sensitivities in response to the tested materials, although phytotoxicity tests were generally the most sensitive. With the exception of one test material, high toxicity ratings were consistent with that expected from the chemical data. The second phase of the study focused on the evaluation of chemical and toxicological conditions in leachate water generated using bench-scale column percolation tests. Leachate water equivalent to 10 pore volume replacements was generated and temporal variations in toxicity and chemistry monitored. Similar to phase 1 findings, phytotoxicity tests were the most sensitive tests to leachate waters. For most materials tested, most toxicity was removed after 2--3 porewater replacements. More persistent toxicity was noted for samples containing bitumen (e.g., fine tails and oil sands). No clear correspondence was noted between chemical concentrations and toxicity in leachate waters

  15. Dust control effectiveness of drywall sanding tools.

    Young-Corbett, Deborah E; Nussbaum, Maury A

    2009-07-01

    In this laboratory study, four drywall sanding tools were evaluated in terms of dust generation rates in the respirable and thoracic size classes. In a repeated measures study design, 16 participants performed simulated drywall finishing tasks with each of four tools: (1) ventilated sander, (2) pole sander, (3) block sander, and (4) wet sponge. Dependent variables of interest were thoracic and respirable breathing zone dust concentrations. Analysis by Friedman's Test revealed that the ventilated drywall sanding tool produced significantly less dust, of both size classes, than did the other three tools. The pole and wet sanders produced significantly less dust of both size classes than did the block sander. The block sander, the most commonly used tool in drywall finishing operations, produced significantly more dust of both size classes than did the other three tools. When compared with the block sander, the other tools offer substantial dust reduction. The ventilated tool reduced respirable concentrations by 88% and thoracic concentrations by 85%. The pole sander reduced respirable concentrations by 58% and thoracic by 50%. The wet sander produced reductions of 60% and 47% in the respirable and thoracic classes, respectively. Wet sponge sanders and pole sanders are effective at reducing breathing-zone dust concentrations; however, based on its superior dust control effectiveness, the ventilated sander is the recommended tool for drywall finishing operations. PMID:19367481

  16. Falling sand tests on various coatings

    Manetti, M.; Zonfrillo, G.; Pratesi, F. [Florence Univ. (Italy). Dipt. di Meccanica e Tecnologie Industriali; Giovannetti, I. [GE Oil and Gas - Nuovo Pilnone, Florence (Italy)

    2010-07-01

    Abrasive wear is responsible for severe machine parts and in particular of compressor impellers. Methods of increasing service lifetime are based on employment of abrasion resistant materials or more frequently of the creation of hard, wear-resistant surface layers. In this work a bare aluminium alloy and the same alloy with four different coatings have been tested at room temperature, in order to verify their resistance to falling abrasive. Following standard ASTM D968-93, tests have been performed using a precise quantity of sand as abrasive and letting it fall on the sample with a standard apparatus: two different kinds of sand have been used, in order to obtain also information on the influence of composition and Grain size of the abrasive on material resistance. Determinations of hardness, roughness, weight loss, and morphology of the eroded surface have also been carried out. The comparison between the coatings in vestilated has been performed on the basis of the thickness decrease of the samples. (orig.)

  17. Ilmenite Mineral's Recovery from Beach Sand Tailings

    The mineral ilmenite is the major source of rutile for industrial use and is of interest to paint and fertiliser industries. Enormous unutilised tailing dams lie on the eastern coast of the South Africa. Although covered by a simulation of the original indigenous vegetation, these tailings are still ilmenite bearing and of economic value. Tailings emanating from beach sand mineral slimes dams of the Kwazulu-Natal area (South Africa) have been processed. Screening, flotation, spiral concentration and magnetic separation methods were used either separately or successively. The present work sheds light on alternative routes for the extraction of the ilmenite, from these tailings. It moreover points out the usefulness of the Moessbauer spectroscopy in the mineral processing product monitoring. Tailings from the beach sands were used in the present study after the economic industrial minerals zirconia, ilmenite and rutile had been extracted in previous mining operations. About 61% natural ilmenite recovery was observed in the flotation concentrate of a Humphrey Spiral concentrate while a 62% recovery of hematite was found in the flotation tailings. The combination of screening, spiral concentration and magnetic separation, and flotation yielded a product with the highest ilmenite and hematite concentration being 71% and 19%, respectively. A natural ilmenite mineral, containing 87% ilmenite and 13% hematite, could be produced and extracted from the tailings of the flotation process, collected subsequently to the spiral concentration and the initial screening.

  18. Enabling technologies for oil sands development

    A review of oil sands production and expansion possibilities in Alberta were presented. The enabling technologies for oil sands projects include mining (bucketwheels, draglines, trucks, shovels conveyors, slurry hydrotransport); extraction (conditioning tumblers, pipelines, tanks, hot water, caustic, cold water, frothers); froth cleaning (centrifuges, solvent treatment); tailings (tailings ponds, consolidated tailings); and upgrading (coking, hydrotreating for SCO, hydrocracking and multiple products). The enabling technologies for in situ production include cyclic steam stimulation for vertical wells, steam assisted gravity drainage (SAGD) for dual horizontal wells, and cold production with wormholes. This paper described the recovery potentials of each of these processes. It also discussed the role of government and industry in research and cooperative research involving both the private and public sectors. Examples of each of these were described such as SAGD, the OSLO cold water extraction process, The consolidated tailings (CT) project, the low energy extraction process (slurry production, hydrotransport, pipeline conditioning and warm water extraction), and research in fine tailings, to demonstrate that although objectives may differ, government and industry research objectives are complementary

  19. Direct numerical simulations of aeolian sand ripples.

    Durán, Orencio; Claudin, Philippe; Andreotti, Bruno

    2014-11-01

    Aeolian sand beds exhibit regular patterns of ripples resulting from the interaction between topography and sediment transport. Their characteristics have been so far related to reptation transport caused by the impacts on the ground of grains entrained by the wind into saltation. By means of direct numerical simulations of grains interacting with a wind flow, we show that the instability turns out to be driven by resonant grain trajectories, whose length is close to a ripple wavelength and whose splash leads to a mass displacement toward the ripple crests. The pattern selection results from a compromise between this destabilizing mechanism and a diffusive downslope transport which stabilizes small wavelengths. The initial wavelength is set by the ratio of the sediment flux and the erosion/deposition rate, a ratio which increases linearly with the wind velocity. We show that this scaling law, in agreement with experiments, originates from an interfacial layer separating the saltation zone from the static sand bed, where momentum transfers are dominated by midair collisions. Finally, we provide quantitative support for the use of the propagation of these ripples as a proxy for remote measurements of sediment transport. PMID:25331873

  20. Microstructural characterization of a Canadian oil sand

    Dinh, Hong Doan; Nauroy, Jean-François; Tang, Anh-Minh; Souhail, Youssef; 10.1139/T2012-072

    2013-01-01

    The microstructure of oil sand samples extracted at a depth of 75 m from the estuarine Middle McMurray formation (Alberta, Canada) has been investigated by using high resolution 3D X-Ray microtomography ($\\mu$CT) and Cryo Scanning Electron Microscopy (CryoSEM). $\\mu$CT images evidenced some dense areas composed of highly angular grains surrounded by fluids that are separated by larger pores full of gas. 3D Image analysis provided in dense areas porosity values compatible with in-situ log data and macroscopic laboratory determinations, showing that they are representative of intact states. $\\mu$CT hence provided some information on the morphology of the cracks and disturbance created by gas expansion. The CryoSEM technique, in which the sample is freeze fractured within the SEM chamber prior to observation, provided pictures in which the (frozen) bitumen clearly appears between the sand grains. No evidence of the existence of a thin connate water layer between grains and the bitumen, frequently mentioned in th...

  1. Sulfur biogeochemistry of oil sands composite tailings

    Warren, Lesley; Stephenson, Kate [Earth Sciences, McMaster University (Canada)], email: warrenl@mcmaster.ca; Penner, Tara [Syncrude Environmental Research (Canada)

    2011-07-01

    This paper discusses the sulfur biogeochemistry of oil sands composite tailings (CT). The Government of Alberta is accelerating reclamation activities on composite tailings. As a CT pilot reclamation operation, Syncrude is currently constructing the first freshwater fen. Minor unpredicted incidents with H2S gas released from the dewatering process associated with these reclamations have been reported. The objective of this study is to ascertain the connection between microbial activity and H2S generation within CT and to assess the sulfur biogeochemistry of untreated and treated (fen) CT over seasonal and annual timescales. The microbial geochemical interactions taking place are shown using a flow chart. CT is composed of gypsum, sand, clay and organics like naphthenic acids and bitumen. Sulfur and Fe cycling in mining systems and their microbial activities are presented. The chemistry and the processes involved within CT are also given along with the results. It can be said that the diverse Fe and S metabolizing microorganisms confirm the ecology involved in H2S dynamics.

  2. Consolidation testing of oil sand fine tailings

    Znidarcic, Dobroslav; Miller, Robert [University of Colorado (United States); Zyl, Dirk van [Mining Engineering, University of British Columbia (Canada); Fredlund, Murray [SoilVision Systems Ltd. (Canada); Wells, Sean [Suncor Energy Inc. (Canada)

    2011-07-01

    The most fundamentally challenging issue facing the geo-environmental community is containment, long-term storage, and volume reduction of oil sands fine tailings produced by the extraction process. This paper presents the results of a testing program in which the seepage induced consolidation test (SICT) is used to determine consolidation properties, i.e. the compressibility and permeability characteristics, of a mature fine tailings (MFT) sample. The obtained properties are verified independently by increased gravity in a geotechnical centrifuge. It is shown that MFT behave like other slurries and undergo a consolidation process when subjected to loading, seepage forces or increased self-weight stresses in a centrifuge. The void ratio (solids content) within each sample is variable and no restrictive assumptions are made on the variability of the consolidation properties of the sample. The results confirm that the SICT is applicable to the testing of oil sand MFT, and produces repeatable datasets under controlled laboratory conditions; nevertheless, more detailed field studies are recommended.

  3. 铸造业“两化融合”之路探讨%Exploration of Integration of Informatization and Industrialization in Foundry Industry

    杨军; 席军平

    2013-01-01

    探讨了铸造业“两化融合”之路,提出了以铸造工艺计算机辅助设计、铸造计算机仿真分析、模具制作/加工计算机辅助制造、企业资源计划管理、产品数据管理等为主的实施内容.根据铸造企业现状,指出了未来铸造企业“两化融合”的发展方向:物联网技术、铸造装备智能化、铸造过程可视化、精益铸造及绿色铸造.%The "integration of informatization and industrialization" in the foundry industry was discussed,and the contents of implementation were proposed,which were based on casting process aided design (CAD),casting computer simulation analysis (CAE),pattern making/machining computer aided manufacturing (CAM),enterprise resource planning (ERP),product data management (PDM).According to the current situation of foundry enterprise,its development trend of "integration of informatization and industrialization"was pointed out,namely the intemet of things technology,casting equipment intelligence,casting process visualization,lean cast and green casting.

  4. Residence in Proximity of an Iron Foundry and Risk of Lung Cancer in the Municipality of Trieste, Italy, 1995–2009

    Ettore Bidoli

    2015-07-01

    Full Text Available We assessed the risk of lung cancer in people living near the iron foundry located within the city of Trieste, Northeastern Italy. Between 1995 and 2009, all incident cases of lung cancer and corresponding population were considered. A deposition model of the foundry-specific emissions of SO2 defined: “nearby”, “urban”, and “outlying” areas. Rate ratios (RRs and annual percent changes (APCs were computed. Among nearby residents, significantly increased risks of lung cancer were noted in men below age 75 years (RR = 1.35 vs. urban area; 95% CI: 1.03–1.77. In women, and in men aged 75 years or older, no significant RRs were observed. Conversely, people living in the outlying area appeared to be at lower risk than residents in the urban area- in all age groups, in men (RR = 0.87; 95% CI: 0.78–0.98 and in women (RR = 0.74; 95% CI: 0.62–0.88. Negative statistically significant APC was recorded in men living in urban areas (–2.6%, whereas in women APC significantly increased among those living in the urban area (+2.3%. Multiple interpretations for this observation are plausible, since several factors might have modified and/or confounded the risk of lung cancer, including air pollution from other sources and road traffic, occupational and smoking patterns.

  5. Residence in Proximity of an Iron Foundry and Risk of Lung Cancer in the Municipality of Trieste, Italy, 1995–2009

    Bidoli, Ettore; Barbone, Fabio; Collarile, Paolo; Valent, Francesca; Zanier, Loris; Daris, Fulvio; Gini, Andrea; Birri, Silvia; Serraino, Diego

    2015-01-01

    We assessed the risk of lung cancer in people living near the iron foundry located within the city of Trieste, Northeastern Italy. Between 1995 and 2009, all incident cases of lung cancer and corresponding population were considered. A deposition model of the foundry-specific emissions of SO2 defined: “nearby”, “urban”, and “outlying” areas. Rate ratios (RRs) and annual percent changes (APCs) were computed. Among nearby residents, significantly increased risks of lung cancer were noted in men below age 75 years (RR = 1.35 vs. urban area; 95% CI: 1.03–1.77). In women, and in men aged 75 years or older, no significant RRs were observed. Conversely, people living in the outlying area appeared to be at lower risk than residents in the urban area- in all age groups, in men (RR = 0.87; 95% CI: 0.78–0.98) and in women (RR = 0.74; 95% CI: 0.62–0.88). Negative statistically significant APC was recorded in men living in urban areas (–2.6%), whereas in women APC significantly increased among those living in the urban area (+2.3%). Multiple interpretations for this observation are plausible, since several factors might have modified and/or confounded the risk of lung cancer, including air pollution from other sources and road traffic, occupational and smoking patterns. PMID:26264014

  6. Residence in Proximity of an Iron Foundry and Risk of Lung Cancer in the Municipality of Trieste, Italy, 1995-2009.

    Bidoli, Ettore; Barbone, Fabio; Collarile, Paolo; Valent, Francesca; Zanier, Loris; Daris, Fulvio; Gini, Andrea; Birri, Silvia; Serraino, Diego

    2015-08-01

    We assessed the risk of lung cancer in people living near the iron foundry located within the city of Trieste, Northeastern Italy. Between 1995 and 2009, all incident cases of lung cancer and corresponding population were considered. A deposition model of the foundry-specific emissions of SO2 defined: "nearby", "urban", and "outlying" areas. Rate ratios (RRs) and annual percent changes (APCs) were computed. Among nearby residents, significantly increased risks of lung cancer were noted in men below age 75 years (RR = 1.35 vs. urban area; 95% CI: 1.03-1.77). In women, and in men aged 75 years or older, no significant RRs were observed. Conversely, people living in the outlying area appeared to be at lower risk than residents in the urban area- in all age groups, in men (RR = 0.87; 95% CI: 0.78-0.98) and in women (RR = 0.74; 95% CI: 0.62-0.88). Negative statistically significant APC was recorded in men living in urban areas (-2.6%), whereas in women APC significantly increased among those living in the urban area (+2.3%). Multiple interpretations for this observation are plausible, since several factors might have modified and/or confounded the risk of lung cancer, including air pollution from other sources and road traffic, occupational and smoking patterns. PMID:26264014

  7. Selected properties of spruce dust generated from sanding operations

    Alena Očkajová

    2008-07-01

    Full Text Available This paper presents the research of selected properties of spruce dust generated from experimental sanding by a hand belt sander with two sanding models - along the wood fibres and perpendicular to the wood fibres in the radial direction. The experiment was carried out for the purpose of obtaining the basic characteristics of wood sanding dust – granularity, size and shape of individually formed particles, and bulk properties (bulk density, bulk angle, and tilt angle that are important for suction, which is connected with the quality of living and working environments. The particles smaller than 100 micrometers are unsuitable for both environments, since they do not sediment in space at all or only partly, and they are characterized as airborne dust. The most harmful particles for humans are those smaller than 2.5 μm as they reach the lung alveoli. When sanding wood the finest particles are formed and therefore it is important to know the basic characteristics of sanding dust in order to deal with these problems effectively. On the basis of the mesh sieve analysis, we can state that in sanding perpendicular to the wood fibres the share of particles smaller than 100 μm is 76.94 % on average and along the wood fibres it is only 56.01 %. The structure, shape and size of particles were investigated by microscope. When using the longitudinal model of sanding, the fibrous elements were formed for the most part. When using the perpendicular model, isometric particles were predominantly formed in smaller fractions and particles of fibrous shape in larger fractions. The smallest particles were found in the following samples. When the perpendicular model of sanding was used, we have found the smallest particle in the investigated samples with the diameter of 1.68 μm, and when the longitudinal model of sanding was used, the particle with the diameter of 1.75 μm. Bulk density of spruce dust from the longitudinal model of sanding is 77.77 kg · m-3

  8. Properties of Desert Sand and CMAS Glass

    Bansal, Narottam P.; Choi, Sung R.

    2014-01-01

    As-received desert sand from a Middle East country has been characterized for its phase composition and thermal stability. X-ray diffraction analysis showed the presence of quartz (SiO2), calcite (CaCO3), gypsum (CaSO4.2H2O), and NaAlSi3O8 phases in as-received desert sand and showed weight loss of approx. 35 percent due to decomposition of CaCO3 and CaSO4.2H2O when heated to 1400 C. A batch of as-received desert sand was melted into calcium magnesium aluminosilicate (CMAS) glass at approx. 1500 C. From inductively coupled plasma-atomic emission spectrometry, chemical composition of the CMAS glass was analyzed to be 27.8CaO-4MgO-5Al2O3-61.6SiO2-0.6Fe2O3-1K2O (mole percent). Various physical, thermal and mechanical properties of the glass have been evaluated. Bulk density of CMAS glass was 2.69 g/cc, Young's modulus 92 GPa, Shear modulus 36 GPa, Poisson's ratio 0.28, dilatometric glass transition temperature (T (sub g)) 706 C, softening point (T (sub d)) 764 C, Vickers microhardness 6.3 +/- 0.4 GPa, indentation fracture toughness 0.75 +/- 0.15 MPa.m (sup 1/2), and coefficient of thermal expansion (CTE) 9.8 x 10 (exp -6)/degC in the temperature range 25 to 700 C. Temperature dependence of viscosity has also been estimated from various reference points of the CMAS glass using the Vogel-Fulcher-Tamman (VFT) equation. The glass remained amorphous after heat treating at 850 C for 10 hr but crystallized into CaSiO3 and Ca-Mg-Al silicate phases at 900 C or higher temperatures. Crystallization kinetics of the CMAS glass has also been investigated by differential thermal analysis (DTA). Activation energies for the crystallization of two different phases in the glass were calculated to be 403 and 483 kJ/mol, respectively.

  9. Sand transport in urbanized beaches - models and reality

    The general objective is to quantify the wind transport of sand in the urbanized beaches. The specific objectives include testing and calibration of the wind velocity as well as the classification of the beaches according to the magnitude and the direction of sand transport

  10. The extraction of bitumen from western tar sands

    Oblad, A.G.; Bunger, J.W.; Deo, M.D.; Hanson, F.V.; Miller, J.D.; Seader, J.D.

    1990-07-01

    Topics discussed include: characterization of bitumen impregnated sandstone, water based tar sand separation technology, electrophoretic characterization of bitumen and fine mineral particles, bitumen and tar sand slurry viscosity, the hot water digestion-flotation process, electric field use on breaking water-in-oil emulsions, upgrading of bitumens and bitumen-derived liquids, solvent extraction.

  11. The extraction of bitumen from western tar sands. Annual report

    Oblad, A.G.; Bunger, J.W.; Deo, M.D.; Hanson, F.V.; Miller, J.D.; Seader, J.D.

    1990-07-01

    Topics discussed include: characterization of bitumen impregnated sandstone, water based tar sand separation technology, electrophoretic characterization of bitumen and fine mineral particles, bitumen and tar sand slurry viscosity, the hot water digestion-flotation process, electric field use on breaking water-in-oil emulsions, upgrading of bitumens and bitumen-derived liquids, solvent extraction.

  12. Test Setup for Axially Loaded Piles in Sand

    Thomassen, Kristina

    The test setup for testing axially static and cyclic loaded piles in sand is described in the following. The purpose for the tests is to examine the tensile capacity of axially loaded piles in dense fully saturated sand. The pile dimensions are chosen to resemble full scale dimension of piles used...

  13. The stable stiffness triangle - drained sand during deformation cycles

    Sabaliauskas, Tomas; Ibsen, Lars Bo

    2016-01-01

    Cyclic, drained sand stiffness was observed using the Danish triaxial appa- ratus. New, deformation dependant soil property (the stable stiffness triangle) was detected. Using the the stable stiffness triangle, secant stiffness of drained sand was plausible to predict (and control) even during...

  14. Acetylcholinesterase mutations and organophosphate resistance in sand flies and mosquitoes

    The sand fly, Phlebotomus papatasi (Scopoli) is a major vector of Leishamnia major, the principle causative agent of human cutaneous leishmaniasis in the Middle East, southern Europe, northern Africa, and Southern Asia. Sand fly bites and leishmaniasis significantly impacted U.S. military operations...

  15. Pathogen removal using saturated sand colums supplemented with hydrochar

    Chung, J.W.

    2015-01-01

    This PhD study has evaluated hydrochars derived from biowastes as adsorbents for pathogen removal in water treatment. Pathogen removal experiments were conducted by carrying out breakthrough analysis using a simple sand filtration set-up. Glass columns packed by 10 cm sand bed supplemented with mino

  16. Selvoplevet og sand, men mest det første

    Haarder, Jon Helt

    2007-01-01

    Lars Saabye Christensen: SAABYES CIRKUS (Oversat fra norsk af Karsten Sand Iversen) 224 sider, 229 kr. Athene UDKOMMER I DAG Udgivelsesdato: 14.09......Lars Saabye Christensen: SAABYES CIRKUS (Oversat fra norsk af Karsten Sand Iversen) 224 sider, 229 kr. Athene UDKOMMER I DAG Udgivelsesdato: 14.09...

  17. Laboratory investigations of effective flow behavior in unsaturated heterogeneous sands

    Wildenschild, Dorthe; Høgh Jensen, Karsten

    1999-01-01

    controlled method. The heterogeneous sand systems were established in a laboratory tank for three realizations of random distributions of the homogeneous sands comprising a system of 207 grid cells. The water flux was controlled at the upper boundary, while a suction was applied at the lower boundary such...

  18. Cobalt speciation and mobility in glacial sand

    The migration behaviour of cobalt in a sand-groundwater system has been studied. Batch sorption, column and diffusion experiments all showed that more than one cobalt species were present and that interconversion occurred between them. In a column experiment cobalt complexed with natural (probably fulvic) material contained in the groundwater dissociated with a first order rate constant of 1.8 x 10-4 sec-1. This suggested that in a field tracer test in the Drigg borehole array very little cobalt would reach the first sampling point. Experiments with the Co-EDTA, however, showed that although some dissociation occurred the Co-EDTA complexes were sufficiently stable for field use. Sectioning a column through which a pulse of Co-EDTA had passed produced a complicated distribution of sorbed cobalt which was tentatively interpreted as being due to the movement of two retarded (possibly colloidal) species

  19. Direct Production of Silicones From Sand

    Larry N. Lewis; F.J. Schattenmann: J.P. Lemmon

    2001-09-30

    Silicon, in the form of silica and silicates, is the second most abundant element in the earth's crust. However the synthesis of silicones (scheme 1) and almost all organosilicon chemistry is only accessible through elemental silicon. Silicon dioxide (sand or quartz) is converted to chemical-grade elemental silicon in an energy intensive reduction process, a result of the exceptional thermodynamic stability of silica. Then, the silicon is reacted with methyl chloride to give a mixture of methylchlorosilanes catalyzed by cooper containing a variety of tract metals such as tin, zinc etc. The so-called direct process was first discovered at GE in 1940. The methylchlorosilanes are distilled to purify and separate the major reaction components, the most important of which is dimethyldichlorosilane. Polymerization of dimethyldichlorosilane by controlled hydrolysis results in the formation of silicone polymers. Worldwide, the silicones industry produces about 1.3 billion pounds of the basic silicon polymer, polydimethylsiloxane.

  20. Bison and the oil sands industry

    Syncrude's Mildred Lake oil sands development project is located within the central boreal mixed wood forest in an area supporting traditional land uses, including trapping and harvesting of wildlife and plant materials by Fort McKay First Nation residents, in a community within 10 km of the Syncrude development. Reclamation requirements and standards in Alberta specify that the reclamation process must restore a landscape capability equivalent to, or better than that existing before disturbance. Syncrude is committed to complying with all provincial requirements and guidelines in all aspects of its business, including land reclamation. A five year research program has been established to determine the feasibility of reclaiming a portion of the landscape to support wood bison and bison subspecies once indigenous to this area. The current project may be expanded as a pilot commercial ranching venture to explore its commercial viability as a business venture by the Fort McKay First nations

  1. SAND: Automated VLBI imaging and analyzing pipeline

    Zhang, Ming

    2016-05-01

    The Search And Non-Destroy (SAND) is a VLBI data reduction pipeline composed of a set of Python programs based on the AIPS interface provided by ObitTalk. It is designed for the massive data reduction of multi-epoch VLBI monitoring research. It can automatically investigate calibrated visibility data, search all the radio emissions above a given noise floor and do the model fitting either on the CLEANed image or directly on the uv data. It then digests the model-fitting results, intelligently identifies the multi-epoch jet component correspondence, and recognizes the linear or non-linear proper motion patterns. The outputs including CLEANed image catalogue with polarization maps, animation cube, proper motion fitting and core light curves. For uncalibrated data, a user can easily add inline modules to do the calibration and self-calibration in a batch for a specific array.

  2. The state of oil sands wetland reclamation

    Foote, L. [Alberta Univ., Edmonton, AB (Canada)

    2010-07-01

    The state of oil sand and wetlands reclamation was the subject of this presentation. Wildlife habitat and response, plant community and production, and microbial biology were examples of research areas surrounding this body of knowledge. Hydrological research and landscape ecology were discussed along with peatlands and marshes such as the Corvette and the Kia. A few examples of what has been learned in the area of wetlands reclamation was presented. Other topics were also discussed, such as timeframes, pragmatic policy approaches, reclamation costs, research needs and some ideas on maturing the field. It was concluded that environmental conditions change with time and area because of time, chemistry, physics, stoichiometry, as well as biotic mediation and facilitation. figs.

  3. Effects of oil sands sediments on fish

    Parrott, J.; Colavecchia, M.; Hewitt, L.; Sherry, J.; Headley, J. [Environment Canada, Ottawa, ON (Canada); Turcotte, D.; Liber, K. [Saskatchewan Univ., Regina, SK (Canada)

    2010-07-01

    This paper described a collaborative project organized by Natural Resources Canada (NRCan) Panel of Energy Research and Development (PERD) with researchers from Environment Canada and the University of Saskatchewan. The 4-year study was conducted to assess the toxicity of oil sands sediments and river waters, and reclamation ponds and sediments on laboratory-raised fish. Three sediments from rivers were evaluated for their potential to cause adverse impacts on fathead minnow eggs and larvae for a period of 18 days. The study monitored hatching, larval survival, development, and growth. Naphthenic acids (NA), polycyclic aromatic hydrocarbons (PAHs) and metals were measured in the sediments to determine if the compounds can be correlated with observed toxicity. The study will also assess walleye eggs exposed to sediments, and in situ fish exposures. Toxicity identification and evaluation (TIE) studies will be conducted to isolate the fractions that may affect fish development and growth.

  4. Effects of oil sands sediments on fish

    This paper described a collaborative project organized by Natural Resources Canada (NRCan) Panel of Energy Research and Development (PERD) with researchers from Environment Canada and the University of Saskatchewan. The 4-year study was conducted to assess the toxicity of oil sands sediments and river waters, and reclamation ponds and sediments on laboratory-raised fish. Three sediments from rivers were evaluated for their potential to cause adverse impacts on fathead minnow eggs and larvae for a period of 18 days. The study monitored hatching, larval survival, development, and growth. Naphthenic acids (NA), polycyclic aromatic hydrocarbons (PAHs) and metals were measured in the sediments to determine if the compounds can be correlated with observed toxicity. The study will also assess walleye eggs exposed to sediments, and in situ fish exposures. Toxicity identification and evaluation (TIE) studies will be conducted to isolate the fractions that may affect fish development and growth.

  5. Petro-Canada's oil sands supply outlook

    A report by the Canadian Energy Research Institute suggests that by 2017, production from the Athabasca Oil Sands could reach as high as 3.5 million barrels per day (mbpd), or it could be as low as 1.1 mbpd. This uncertainty in production is due to several variables such as capital costs, project size, reservoir quality, pipeline capacity and workforce productivity. Other factors that influence production include marginal economics, markets and prices, investor confidence, stakeholder concerns and the Kyoto Protocol. The production level that will be achieved by 2017 will depend on how industry address these emerging issues. The author discussed these issues in detail with particular reference to the approach that Petro-Canada has taken to address the challenges. Suggestions to reduce the potential impacts of these challenges were also presented. tabs., figs

  6. Western Gas Sands Project status report

    Atkinson, C.H.

    1978-06-30

    A summary is presented of the progress of government sponsored projects undertaken to increase gas production from low permeability gas sands of the western United States during May, 1978. Background information is given in the September 1977 Status Report, NVO/0655-100. The Department of Energy's (DOE) Nevada Operations Office (NVO), is finalizing a Request for Proposal (RFP) covering Technical and Administrative Support for the Project Manager for FY79. C. H. Atkinson, the Western Gas Sands Project (WGSP) Manager, was an observer of the third MHF treatment of Mobil Research and Development Corporation's well No. F-31-136. The fracture was performed on May 10, 1978. R. L. Mann of CER Corporation, met with Dr. Steve Holditch of Texas A and M University to discuss the utilization of the PDP 11/10 computer to be installed in the Mobile Well Test Facility. The USGS is continuing geological and geophysical studies in the four primary study areas. Two flights were made in preparation for low-level olique photography. The Bartlesville Energy Research Center (BERC) and participating National Laboratories, funded by DOE, are continuing their work in the area of research and development. The emphasis is on the development of new tools and instrumentation systems, rock mechanics, mathematical modeling, and data analysis. Mitchell Energy Corporation, Houston, Texas was awarded DOE Contract EF-78-C-08-1547 on March 15, 1978. Field work under this contract is scheduled to begin in July, 1978, with the drilling of a new well.

  7. The effects of psammophilous plants on sand dune dynamics

    Bel, Golan

    2013-01-01

    Psammophilous plants are special plants that flourish in sand moving environments. There are two main mechanisms by which the wind affects these plants: (i) sand drift exposes roots and covers branches--the exposed roots turn into new plants and the covered branches turn into new roots; both mechanisms result in an enhanced growth rate of the psammophilous plant cover of the dunes; (ii) strong winds, often associated with sand movement, tear branches and seed them in nearby locations, resulting in new plants and an enhanced growth rate of the psammophilous plant cover of the dunes. Despite their important role in dune dynamics, to our knowledge, psammophilous plants have never been incorporated into mathematical models of sand dunes. Here, we attempt to model the effects of these plants on sand dune dynamics. We construct a set of three ordinary differential equations for the fractions of surface cover of regular vegetation, biogenic soil crust and psammophilous plants. The latter reach their optimal growth u...

  8. A New Type of Exposed Oil Sand Mine

    2002-01-01

    With several means of analysis, the unique organic compound component and distribution of exposed oil sand existing in Qinghai, north-west China, is revealed. Qinghhai oil sand has great content of light components with high saturated hydrocarbon content up to approximately 50%, while its heavy components of colloid and asphaltene is rather low (<38%); straight-chain alkane has a regular distribution concentrating mainly around C28; it has a very high atom ratio of H/C. The physical parameters of the oil sand mine are within the range of common heavy oils. Such chemical composition and distribution obviously differs from that of other known exposed oil sand mines. This particular property of the oil sand is formed due to the unique geographical and geological environment. Therefore, it is intended to exploit the mine with a new combined method, i.e., first drill horizontal wells and then opencut.

  9. Methods for Measuring Sand Transport Using Radioactive Tracers

    Radioactive glass particles are sometimes used in the field for investigating the behaviour of sand and silt. Experiments have been performed in a flume with a rippled sand bed to compare the rate of movement of sand and glass particles of the same size and density. Several methods of measuring sand transport in the flume using radioactive tracers are described and compared. Two of these methods have been investigated in a series of tests; the first, usually termed the space integration method, involves the measurement of the spatial distribution of particles from a strip of the bed after various times; the second, referred to as the time integration method, requires the measurement of the passage of the tracer in time at a station downstream. These methods have been used to measure the velocity of several size fractions in a sand mixture. The practical difficulties of applying these methods to measurements in the field are briefly examined. (author)

  10. Modelling the behavior of an oil saturated sand

    The experiments carried out in an earlier study show the oil contamination affects the strength and deformation characteristics of a crushed quartz sand. In the present study, a mathematical soil model is used to simulate the mechanical behavior of the same sand. The model parameters are determined for both clean and oil contaminated soil. Simulations are made for the stress-strain behavior of the soil in drained and undrained conventional traixial compression tests. In order to illustrate the effect of changes in the soil properties on the behavior of an engineering structure, a finite element analysis is carried out. In this paper comparative results are presented to show the differences in the behavior of a foundation resting on a clean sand, on an oil contaminated sand, and on a sand contaminated locally

  11. Climatology of yellow sand (Asian sand, Asian dust or Kosa)in East Asia

    Masatoshi; Yoshino

    2002-01-01

    In order to study climatology of yellow sand (Asian sand, Asian dust or Kosa) in EastAsia, secular fluctuation in China, Korea and Japan in the recent 30 years was presented. Thenumber of days with sand-dust storm at five stations in China-Hotan, Zhangye, Minqin, Jurhand Beijing, decreases a lot at the former three stations, but changed little at the latter two stations.Suggesting that the recent global warming is more evident in Xinjiang and Gansu, where the fre-quency of cold air invasions from the higher latitudes is decreasing. But, the eastern parts ofMongolia, inner Mongolia, and North China encounter stronger cyclones in early spring as a resultof global warming. These cyclones bring cold air from higher latitudes, causing severe duststorms. Secular variation in the annual days with sand-dust storms in China and Kosa days in Ko-rea and Japan show a parallel change with higher frequency from 1975 to 1985. This may be re-lated to the higher frequency of La Nina years. However, different tendency was shown in theperiod from 1986 to 1996. Since 1996 or 1997, a sharp increase is clear, which may be caused bythe developed cyclones in East Asia as well as human activities, and stronger land degradationunder La Nina conditions. Anomalies of the total number of stations with Kosa days were dis-cussed in accordance with some synoptic meteorological conditions such as the differences be-tween Siberian anticyclone and Aleutian cyclone center at 500 hPa level during the previous winter.

  12. Experimental analysis of sand particles' lift-off and incident velocities in wind-blown sand flux

    Li Xie; Zhibao Dong; Xiaojing Zheng

    2005-01-01

    The probability distributions of sand particles' lift-off and incident velocities in a wind-blown sand flux play very important roles in the simulation of the wind-blown sand movement. In this paper, the vertical and the horizontal speeds of sand particles located at 1.0 mm above a sand-bed in a wind-blown sand flux are observed with the aid of Phase Doppler Anemometry (PDA) in a wind tunnel. Based on the experimental data, the probability distributions of not only the vertical lift-off speed but also the lift-off velocity as well as its horizontal component and the incident velocity as well as its vertical and horizontal components can be obtained by the equal distance histogram method. It is found, according to the results of the χ2-test for these probability distributions, that the probability density functions (pdf's) of the sand particles' lift-off and incident velocities as well as their vertical components are described by the Gamma density function with different peak values and shapes and the downwind incident and lift-off horizontal speeds, respectively, can be described by the lognormal and the Gamma density functions. These pdf's depend on not only the sand particle diameter but also the wind speed.

  13. The Geodiversity in Drift Sand Landscapes of The Netherlands

    van den Ancker, Hanneke; Jungerius, Pieter Dirk; Riksen, Michel

    2015-04-01

    The authors carried out detailed field studies of more than twelve drift sand landscapes in The Netherlands. The objective of these studies was to restore Natura-2000 values by restoring the wind activity. Active drift sands occur almost exclusively in The Netherlands, Natura 2000 habitat 2330 'Inland dunes with open Corynephorus and Agrostis grasslands', for which reason our country is largely responsible for this European landscape. Active drift sands had almost disappeared for two reasons: first, the stabilization of the drift sands by air pollution, mainly nitrogen, which stimulates the growth of algae and grasses that initiate soil formation, and second, by the growth of forests surrounding the sands, which decreases the wind force. The restoration studies revealed differences in the geodiversity between and within the drift sand areas. Whereas the drift sands on geological and soil maps show as almost homogenous areas, they have in fact highly variable geo-conditions of which examples will be given. These geodiversity aspects concern differences in geomorphological structure, origin, sediments and age of the drift sands. Differences in wind and water erosion, trampling and soil formation add to the geodiversity within the drift sand areas. Especially in the primary stages of succession the differences in geodiversity are relevant for the Natura-2000 values. We discerned three main types of active sands. Firstly, the impressive drift sands with large parabolic dune structures, often consisting of series of interlocking parabolic dunes. They developed from the northeast towards the southwest, against the direction of the dominant wind, and must have taken centuries to develop. Small parts of these systems are still active, other parts show different degrees of soil formation. Their origin is still unclear but probably dates from medieval times (Heidinga, 1985, Jungerius & Riksen, 2008). Second are the drift sand areas with irregular hills from 0.5 to about 2

  14. Ergonomic Improvements for Foundries

    Frank Peters; Patrick Patterson

    2002-06-18

    The goal of this project was to make improvements to the production systems of the steel casting industry through ergonomic improvements. Because of the wide variety of products, the wide range of product sizes, and the relatively small quantities of any particular product, manual operations remain a vital part of the production systems of the steel casting companies. Ergonomic improvements will assist the operators to more efficiently and consistently produce quality products.

  15. Investigations on Several Mechanical Problems in Windblown Sand Movement

    Zheng Xiaojing

    2007-01-01

    It is very necessary for the investigation on mechanism of windblown sand movement to understand and find out effective measures of preventing and reducing danger of windblown sands, which also deals with some general characters and hot spots in the scientific forelands, such as multi-scale problems, interactions among multi-physical-fields, randomness and nonlinearity as well as complex systems. In recent years, a series of experiments in wind tunnels and theoretical modeling as well as computer simulation have been undertaken in the research group of environmental mechanics on windblown sand movement in Lanzhou University with the point of mechanical and geography intersecting view. Some original and essential progress has been achieved, which includes that the main regularities of charges on sand particles and the electric field in windblown sand flux and the effect of the electric field on the flux and the microwave propagation are revealed, and the evolution process of windblown sand flux under the mutual couple interactions among several physical fields are predicted as well as the main features of Aeolian sand ripples are simulated.

  16. Investigations on Several Mechanical Problems in Windblown Sand Movement

    Xiaojing Zheng

    2006-01-01

    It is very necessary for investigation on mechanism of windblown sand movement to understand and find out effective measures of preventing and reducing windblown sand. This also deals with some general features and hot spots in the scientific forelands, such as multi-scale problems, interactions among multi-physical-fields, randomness and nonlinearity as well as complex systems. In recent years, a series of experiments in wind tunnels and theoretical modeling as well as computer simulation have been taken by our research group (the Laboratory of Environmental Mechanics on Windblown Sand Movement in Lanzhou University) in a cross-disciplinary (mechanics and geography) viewpoint. Several original and essential studies were explored such as the main regularities of charges on sand particles, the mechanisms of electric field in windblown sand flux, the effects induced by the electric field on the flux, the microwave propagations, the evolution process of windblown sand flux under mutual couple interactions among several physical fields, and the simulation of the main features of Aeolian sand ripples.

  17. Materials characterization of the Libyan Ashi-Shibat desert sand

    Elemental silicon is produced mainly by the Carbo-thermic reduction of silica sand [1]. This technique produced rather impure silicon, which is termed as metallurgical grade silicon (MG-Si). An upgraded MG-Si, produced from high purity silica, is usually used to produced semiconductor and solar grade silicon tilized in the manufacturing of microelectronic components of integrated circuits, transistors and solar cells. In this paper, sand from one of the Libyan desert formations called Ash-Shibat, will be characterized to explore the possibility of its use in the production of high purity silicon. Such sands are thought to be suitable for the production of silicon used in electronic industry. Chemical analysis, x-ray diffraction, and scanning electron microscopy are the main techniques used to characterize the sand and to asses the type and amount of impurities present. The results indicate that impurities such as B, Na, Ca, K, Mg, Al, Ti and Fe are present in the as received sand in trace amounts. These impurities were found to be contained mainly on the sand particles exterior surfaces, and in the binding material between them. The interior of the form of quartz silica. It is concluded from this study that further purification and processing of Ash-Shibat sand should produce high purity silica that can be used for producing electronic industry grade silicon. (author)

  18. Canada's toxic tar sands : the most destructive project on earth

    This document addressed the environmental problems associated with tar sands development in Alberta, with particular reference to toxicity problems associated with global warming and the impending destruction of the boreal forest. The authors cautioned that the tar sand projects are highly destructive, leaving downstream toxics equivalent to that of a massive slow motion oil spill that has the potential to poison people. Negligent oversights by the government regarding the impact of tar sands development were also discussed, with reference to toxics on site; toxics downwind; and toxics down the pipe. The report also provided information on the future of tar sands development and global warming in Canada. It included a discussion of reverse alchemy; Canada's failed climate politics; a tar sands tax; and taking responsibility. Last, the report addressed toxic enforcement, including the Fisheries Act; Canadian Environmental Protection Act; Canadian Environmental Assessment Act; and Alberta law. It was concluded that while it is a stretch to believe the tar sands can truly be sustainable, there is a great deal that can be done to clean it up. The authors recommended that new tar sands approvals should wait until certain reform elements are implemented, such as passing a real carbon cap; using dry tailings; requiring wildlife offsets; cleaning up refineries and upgraders; ensuring Aboriginal control and benefit; and having regulation and independent monitoring. 104 refs., 6 figs

  19. Geosynthetic Reinforcement of Sand-Mat Layer above Soft Ground

    Jong-Beom Park

    2013-11-01

    Full Text Available In order to improve the bearing capacity of soft ground for the purpose of getting trafficability of construction vehicles, the reinforcement of geosynthetics for sand-mat layers on soft ground has often been used. As the strength of the geosynthetics increases, and the sand-mat system becomes stronger, the bearing capacity of sand-mat systems will be increased. The depths of geosynthetics, reinforced in sand-mat layers, were varied with respect to the width of footing. The tensile strengths of geosynthetics were also varied to evaluate the effect of reinforcement on the bearing capacity of soft ground. The dispersion angles, with varying sand-mat thicknesses, were also determined in consideration of the tensile strength of geosynthetics and the depths of reinforcement installations. The bearing capacity ratios, with the variation of footing width and reinforced embedment depth, were determined for the geosynthetics-only, reinforced soft ground, 1-layer sand-mat system and 2-layer sand-mat system against the non-reinforced soft ground. From the test results of various models, a principle that better explains the concept of geosynthetic reinforcement has been found. On the basis of this principle, a new bearing capacity equation for practical use in the design of geosynthetically reinforced soft ground has been proposed by modifying Yamanouchi’s equation.

  20. The technique of sand control with expandable screens

    Zhao, P. [Petrochina, Liaohe (China). Liaohe Oilfield Co.

    2009-07-01

    Sand production in heavy oil reservoirs can limit the normal production of oil wells. In this study, expandable screens were used as a sand control mechanism by filtering the sand as it entered the wellbore. The screen systems consists of an expandable outer housing, an expandable base pipe and a filtering layer. The screen expands radially through an expandable cone and presses into the casing well. Axial tension is used to shrink the screens radially through a fishing anchor in order to remove them from the well. The lack of a sand ring between the screen and the casing increases the flow area of the oil and reduces flow resistance caused by fine silt blockages. A series of laboratory experiments were conducted to study the expansion and shrinkage properties of the screens. A field test conducted at a well located in the Liaohe oilfield in China demonstrated that good sand control results can be obtained without the need for pump checking. It was concluded that the sand control method is easy to use and provides good sand control results in large open flow areas. 2 refs., 2 tabs., 3 figs.

  1. Canada's oil sands : opportunities and challenges to 2015 : an update

    This report updated an energy market assessment compiled and published by the National Energy Board (NEB) in 2004. Major changes resulting from recent developments in the oil sands industry were presented. The report was compiled from a series of informal meetings and discussions with a cross-section of oil sands stakeholders. Influences on recent oil sands development and production growth included market development and pipelines; rising capital and labour costs; operating costs; environmental impact management; high crude oil prices; rising global energy demand; technology innovations; and a more stable investment climate. A comparison of key assumptions between the current analysis and the 2004 report was presented, along with estimates of operating and supply costs for various types of oil sands recovery methods. Potential markets for oil sands production were reviewed. Environmental and socio-economic impacts on the industry included the larger than anticipated water withdrawals from the Athabasca River for mining operations; and uncertainties over land reclamation methods. The industry has also been impacted by a limited supply of skilled workers in Alberta. It was observed that the potential for building cogeneration capacity has decreased since the 2004 report. It was concluded that the oil sands industry will continue to grow rapidly, but the rate of development will depend on the balance that is reached between the opposing forces that affect the oil sands. Natural gas costs, high oil prices, air emissions management issues and water usage will continue to be of concern. 6 tabs., 7 figs

  2. Estimation of sand liquefaction based on support vector machines

    苏永华; 马宁; 胡检; 杨小礼

    2008-01-01

    The origin and influence factors of sand liquefaction were analyzed, and the relation between liquefaction and its influence factors was founded. A model based on support vector machines (SVM) was established whose input parameters were selected as following influence factors of sand liquefaction: magnitude (M), the value of SPT, effective pressure of superstratum, the content of clay and the average of grain diameter. Sand was divided into two classes: liquefaction and non-liquefaction, and the class label was treated as output parameter of the model. Then the model was used to estimate sand samples, 20 support vectors and 17 borderline support vectors were gotten, then the parameters were optimized, 14 support vectors and 6 borderline support vectors were gotten, and the prediction precision reaches 100%. In order to verify the generalization of the SVM method, two other practical samples’ data from two cities, Tangshan of Hebei province and Sanshui of Guangdong province, were dealt with by another more intricate model for polytomies, which also considered some influence factors of sand liquefaction as the input parameters and divided sand into four liquefaction grades: serious liquefaction, medium liquefaction, slight liquefaction and non-liquefaction as the output parameters. The simulation results show that the latter model has a very high precision, and using SVM model to estimate sand liquefaction is completely feasible.

  3. Evaluation of wettability of binders used in moulding sands

    Hutera B.

    2007-01-01

    Full Text Available Binders used in moulding sand have the differential properties. One of the main parameters influencing on moulding sand properties is wettability of the sand grain by binding material. In the article some problems concerned with wettability evaluation have been presented and the importance of this parameter for quantity description of process occurring in system: binder- sand grain has been mentioned. The procedure of wetting angle measurement and operation of prototype apparatus for wettability investigation of different binders used in moulding sand have been described, as well as the results of wetting angle measurement for different binders at different conditions. The addition of little amount of proper diluent to binder results in the state of equilibrium reached almost immediately. Such addition can also reduce the value of equilibrium contact angle. The uniform distribution of binder on the surface of the sand grains and reducing of the required mixing time can be obtained. It has also a positive effect on the moulding sand strength.

  4. Tekstil Atıksularının Gideriminde Atık Döküm Kumlarının Kullanımı / Using of Waste Foundry Sands in Removal of Textile Wastewater

    ELİF HATİCE GÜRKAN; SEMRA ÇORUH

    2012-01-01

    Ülkelerin sanayileşmesi ile birlikte endüstriyel bazlı su kullanımının artması ve son yıllarda ortaya çıkan küresel ısınma sorunu, yüzeysel ve yeraltı su kaynaklarının tükenmesine sebep olmaktadır. Endüstriyel atıksuların doğaya yaptığı etkiler önemli düzeyde, doğal dengeyi değiştirici ve bazı durumlarda geri dönülmez nitelikte olmaktadır. Endüstrilerden kaynaklanan atıksular, evsel atıksulara göre kaynak, miktar ve karakter açısından büyük farklılıklar gösterirler. Bu nedenle endüstri tesisi...

  5. Environmental impact of some trace elements emission from the work environment of Atbara Cement Factory and Atbara Railway Foundry

    This work was performed to evaluate the chemical pollution level by some trace elements at the work environment of Atbara Cement Factory (ACF) and Atbara Railway Foundry (ARF). Samples of soil and air were collected from the two sites study, ACF and ARF. To assess the environmental impact of these industrial complexes, the samples were collected from sites expected to be free from industrial emission to serve as control. Plant samples were also collected from (ACF) and the control site. The samples were analyzed and the concentrations of K, Na, Mn, Fe, Cu, Zu and Pb were determined using three analytical techniques: Atomic absorption spectroscopy (AAS), X-ray fluorescence (X RF), and flame emission photometry (FEP). Soil samples were chemically fractionated using separation methods and the solutions were analyzed using AAS methods and FEP to determine the chemical form of the elements. The quality of the data was achieved through the analysis of certified reference materials. The results of this study were compared with previous literature. The data were treated by calculating enrichment factor and statistically by multivariate analysis such as, principle component analysis and cluster analysis. The findings of the study were concluded as follows. The effect of emission from both sites is very clear when the concentrations of the studied trace elements in soil and air samples are compared with the respective concentrations at the control site. Higher values of these elements are found at ARF and slightly high at ACF. The elements which can be attributed to industrial emission are noticeably higher at ARF, for example Cu is forty times as higher as compared to the control site. While Zn is slightly high and Pb is very high. The same remarks are further confirmed by enrichment factor calculation. For soil samples enrichment factor was obtained for two groups of elements, the enriched group includes the elements Pb, Cu and Zn which have enrichment factors higher in

  6. Potential building sand deposits in Songkhla province area

    Kooptarnond, K.

    2002-10-01

    Full Text Available An investigation of potential building sand deposits in Songkhla province area subdivided them into four regions according to their accumulation in various alluvial plains, meanders throughout alluvial deposits and residual soils. Four selected deposits, were Rattaphum-Khuan Niang, U-Taphao river, Na Mom, and Chana-Thepha regions. Information obtained from these deposits revealed a good correlation between the geomorphological features as interpreted from aerial photographs and those identified from vertical electrical resistivity sounding results. Sand samples were analysed for their physical and chemical properties. Petrographic studies were also undertaken to characterize the composition types, texture and shapes. An overview of the sand properties was used them to be within the acceptable limits for building sand. However, relatively high organic impurities and soundness were found in sand from Khuan Niang and Na Mom deposits. The result indicated a potential reconnaissance mineral resource of about 46 square kilometres.A reserve evaluation for natural building sand was carried out by using Geographic Information System (GIS. Maps of the various parameters considered were constructed in digital database format with the aid of Arc/Info and ArcView software. Overlay mapping and buffer zone modules were performed to evaluate inferred resources of building sand. The key parameters of analysis included the distance from transportation, distance from streams, lithology and thickness of sand layers. The remaining inferred sand total was of about 386 million cubic metres or about 1,021 million metric tons was therefore estimated, of which 60 percent lies in the Rattaphum-Khuan Niang region and 40 percent in the other regions.

  7. Research and practice of the impulse sand fracturing technology

    Bin Qian

    2015-10-01

    Full Text Available With the deep development of tight sand gas reservoirs, problems such as short stable production period and quick production decline of gas wells after fracturing have become increasingly prominent. Consequently, there is an increasing demand for the effective penetration and conductivity of artificial fractures. Impulse sand fracturing technology introduces a concept of discrete multilayer sanding inside fractures; joint application of pulse blender which can be switched at high frequency, intensive multi-cluster perforation and special fibrous material made it possible to ensure the flow stability of proppant slug, and placement of nonuniformly-laid sand pinnacles and grooves, which markedly upgraded the capacity of the fracture conductivity to several orders of magnitude more than the conventional method. Laboratory engineering simulation evaluation and field test show that pre-fracturing reservoir evaluation, pulse time design and the optimization of degradable fiber and support equipment are the keys to the success of impulse sand fracturing. Compared with the conventional fracturing, this technique can effectively increase well production, decrease the volume of fracturing proppant, and lower sand plugging risks. An independent sand fracturing pilot test has been conducted in 6 layers of 3 wells for the first time in Block Tao 7 of the Sulige Gasfield, Ordos Basin, as a result, the average volume of fracturing proppant dropped by 28.3%, the average sand intensity dropped by 21.88%, and the post-fracturing average daily gas output increased by 26.8%. This technology provides an efficient and environmentally friendly reservoir stimulation option for tight sand gas reservoirs in China.

  8. New sand consolidation technique using hot alkaline solutions: laboratory evaluation

    Moreno, F.E.; Rico, A.; Mendez, Z. [PDVSA-Intevep, Caracas (Venezuela); Materan, S. [Simon Bolivar Univ., Caracas (Venezuela)

    2002-06-01

    Some well known problems in the petroleum industry are related to sanding problems caused by pressure falls, friction and dissolution of minerals during steam injection. The prospect of using hot alkaline solutions to achieve sand consolidation was investigated in this paper. Experimental work was performed using Venezuelan sand samples (S-1, S-2, and S-3) from various unconsolidated heavy oil reservoirs and commercial Silboca (S-4) sands to validate this new reservoir sand consolidation technique. A pressure of 500 pounds per square inch was applied to samples that had been packed into Teflon tubes and placed in a horizontal stainless steel cell. Following this, for a period varying from 2 to 5 hours, a hot sodium carbonate solution between 120 and 250 Celsius was injected. Every twenty minutes, the effluent solution was sampled. Before and after each run, permeability measurements were obtained to monitor the variations. Sand packs were dried at 100 Celsius after each test. An electron microscope was used to observe the morphology of secondary phases. For S-1 and S-2, sodium aluminium silicates were identified in the secondary phases for tests with temperature above 240 Celsius. In the case of S-3 and S-4, no consolidation was observed. The authors believe that large grain sizes and a 98 per cent quartz content respectively explain this phenomenon. It is suspected that sand consolidation requires the presence of aluminium contained in clays and/or feldspar. The critical parameters for sand consolidation were identified as temperature, pore volume, composition, and grain size. The process did not seem greatly affected by soaking time and injection rate. The advantages of this technique would be principally the minimization of sanding problems and reductions in the costs associated with production operations. 7 refs., 12 figs.

  9. Correlation between work process-related exposure to polycyclic aromatic hydrocarbons and urinary levels of alpha-naphthol, beta-naphthylamine and 1-hydroxypyrene in iron foundry workers

    Hansen, Åse Marie; Omland, Øyvind; Poulsen, O M;

    1994-01-01

    the sum of six selected airborne carcinogenic PAH compounds were found for melting, casting and machine and hand molding. As seen in other working environments involving low-level PAH exposure, the content of naphthalene was high, in general exceeding 85% of the total content of PAH compounds. The...... higher risk of lung cancer, the present study suggests that the elevated risk may be due to exposure to carcinogenic PAH compounds in iron foundries, particularly in some high-risk work processes, e.g. casting and molding. In addition, the present study suggests that biological monitoring of 1...... correlated to levels of 1-hydroxypyrene, alpha-naphthol and beta-naphthylamine in the urine of exposed workers. The highest total airborne PAH concentrations (sum of 15 selected PAH compounds: 9.6-11.2 micrograms/m3) were associated with casting, machine molding, and shake-out. The highest concentrations of...

  10. RESEARCH OF INFLUENCE OF THE IRON CONTENT ON FORMATION OF IRON-BEARING PHASES IN FOUNDRY ALUMINUM ALLOYS

    V. I. Gorbachiova

    2015-05-01

    Full Text Available  The microstructure and microhardness of aluminum and silumin аК12 with iron content of 0 to 12 mas.% produced by sand casting and mol casting have been investigated. For the Al–Si–Fe and Al–Si–Fe–Mn systems the portions of the liquidus surfaces, which correspond to commercial silumin compositions, have been calculated using the updated thermodynamic model of the Al– Si–Fe system and COST–507 database. The area of primary crystallization of the iron-containing a and b phases is assessed for the commercial silumin. It has been proved that manganese promotes the formation of the iron-containing a-phase in the commercial silumin.

  11. Effect of Sanding on Surface Properties of Medium Density Fiberboard

    Nadir Ayrilmis, Zeki Candan, Turgay Akbulut, Ozgur Balkiz

    2010-01-01

    The objective of this research was to investigate the effects of sanding on the surface properties of the medium density fiberboard (MDF) panels made from Rhododendron ponticum L. wood. The MDF panels were sanded with different sizes of the sand paper grit: 60-, 60+80- or 60+80+120-grit. Surface absorption and surface roughness of the MDF panels were determined based on EN 382-1 standard and ISO 4287 by using a fi ne stylus profi lometer, respectively. Sessile water drop technique was used to...

  12. Differences and commonalities impregnation of dry and wet sand

    Maujuda МUZAFFAROVA

    2014-09-01

    Full Text Available The article is devoted to research new methods of physic-chemical methods of preventing deflation to protect railways and highways from such phenomena as exogenous sand drifts. In particular, first studied the possibility of using binders in sand wet state. Results can significantly extend the scope of the method, and identified with particular impregnation maintaining stability requirements protective cover reduces both the concentration previously recommended binders, and their costs, thereby securing implementation in practice of shifting sands resource-saving technology.

  13. Oil sands: Strategies for future development - An overview

    The Alberta Chamber of Resources developed a Task Force in 1993 to promote oil sands development, and to identify and publicize the social and economic benefits of oil sands operations. Formation, mission of the National Task Force, impediments and opportunities for development were summarized. Attributes of oil sands, benefits of their development, impediments to development, strategic development and potential growth scenarios were discussed. Cooperation between government and industry was deemed essential. Recommendations included development of a bitumen pipeline network, provision of incentives to encourage development, encouragement of risk and reward sharing between bitumen producers and up graders, and diversification of products and by-products. 7 figs., 12 refs

  14. Sulfur Biogeochemistry of an Oil Sands Composite Tailings Deposit

    Warren, Lesley A.; Kendra, Kathryn E.; Brady, Allyson L.; Slater, Greg F.

    2016-01-01

    Composite tailings (CT), an engineered, alkaline, saline mixture of oil sands tailings (FFT), processed sand and gypsum (CaSO4; 1 kg CaSO4 per m3 FFT) are used as a dry reclamation strategy in the Alberta Oil Sands Region (AOSR). It is estimated that 9.6 × 108 m3 of CT are either in, or awaiting emplacement in surface pits within the AOSR, highlighting their potential global importance in sulfur cycling. Here, in the first CT sulfur biogeochemistry investigation, integrated geochemical, pyros...

  15. Experimental Study on Superfine Sand Concrete Mixed by Double Mixing Technology

    yuqing zhao

    2013-07-01

    Full Text Available Traditional concept thought that medium sand and fine sand can be used to mix concrete, superfine sand can not used to mix concrete. This makes the source of superfine sand limited. With the shortage of medium sand and fine sand, it is imperative to exploit the resource of superfine sand. Superfine sand concrete is mixed by means of Double-doped Technology-ultra-fine fly ash and super plasticizer. Primary factor influencing superfine sand concrete strength is studied by orthogonal test, the optimal mixture ratio is found. The results indicated that the primary factors are water-binder ratio and sand ratio. At the same time, the workability and strength of superfine sand concrete mixed by optimal mixture ratio can satisfy the quality request of general engineering. It is proved that the double-doped technology is feasible, which can be used to conduct engineering construction.

  16. Alberta oil sands crudes : upgrading and marketing

    Ashar, M. [Suncor Energy, Fort McMurray, AB (Canada)

    2008-05-15

    Open pit mining and in situ techniques, such as steam stimulation, are used to recover Alberta's bitumen and heavy oil resources, which have higher viscosities than conventional hydrocarbons. The bitumen is typically upgraded to synthetic crude oil (SCO). In the simplest processing scheme, the bitumen is blended with diluent for ease in pipeline transport and then processed at refineries with upgrading facilities. The bitumen is also upgraded to light SCO at world-scale upgraders in Alberta. The SCO is then processed at refineries in downstream markets. The 2 categories of upgrading, notably primary and secondary upgrading, were described in this article along with technology options for both categories. Slurry hydrocracking is regarded as the most interesting emerging residual fuel upgrading technology. It combines special catalyst mixes with the latest slurry reactor designs as well as innovative catalyst capture and recycle schemes to produce very high conversions and potentially superior upgrading economics. The increase in volume and rate of SCO from Alberta provides refiners in the oil sands marketing sector an unprecedented choice of opportunities to improve profitability. Key trends indicate that production will increase substantially from 2008 to 2030. 5 figs.

  17. Numerical modeling of subaqueous sand dune morphodynamics

    Doré, Arnaud; Bonneton, Philippe; Marieu, Vincent; Garlan, Thierry

    2016-03-01

    The morphodynamic evolution of subaqueous sand dunes is investigated, using a 2-D Reynolds-averaged Navier-Stokes numerical model. A laboratory experiment where dunes are generated under stationary unidirectional flow conditions is used as a reference case. The model reproduces the evolution of the erodible bed until a state of equilibrium is reached. In particular, the simulation exhibits the different stages of the bed evolution, e.g., the incipient ripple generation, the nonlinear bed form growing phase, and the dune field equilibrium phase. The results show good agreement in terms of dune geometrical dimensions and time to equilibrium. After the emergence of the first ripple field, the bed growth is driven by cascading merging sequences between bed forms of different heights. A sequence extracted from the simulation shows how the downstream bed form is first eroded before merging with the upstream bed form. Superimposed bed forms emerge on the dune stoss sides during the simulation. An analysis of the results shows that they emerge downstream of a slight deflection on the dune profile. The deflection arises due to a modification of the sediment flux gradient consecutive to a reduction in the turbulence relaxation length while the upstream bed form height decreases. As they migrate, superimposed bed forms grow on the dune stoss side and eventually provoke the degeneration of the dune crest. Cascading merging sequences and superimposed bed forms dynamics both influence the dune field evolution and size and therefore play a fundamental role in the dune field self-organization process.

  18. Geophysical surveys for oil sands development

    Dawson, J.; Henderson, J. [Associated Geosciences Ltd., Calgary, AB (Canada)

    2010-07-01

    This article discussed two electromagnetic methods used in aerial geophysical surveys for addressing geotechnical issues related to resource extraction, namely Airborne Time Domain Electromagnetics (TEM) and Airborne Frequency Domain Electromagnetics. Electromagnetic methods identify contrasts in electrical conductivity, and the resulting data are interpreted according to how the measured electrical properties relate to the geologic units of interest. It is necessary to understand the limitations of the data to avoid misinterpreting the geophysical results. Both methods resolve the resistivity of the earth's subsurface but use different operations to do so, and both rely on the degree of contrast in the electrical characteristics of successive lithologies, target thickness, and the depth of occurrence for success. Inverse modelling is used to convert the results into a map of resistivity. The techniques can be used for economically mapping the location and thickness of cap rock, covering more area at less cost than drilling, creating maps of potential aquifers and paleo-channels that may control water flow, identifying local supplies of aggregates for road requirements, and mapping the location and depth of muskeg. It was concluded that these geophysical survey methods can cost-effectively provide useful information for oil sands development. 2 refs., 1 tab., 5 figs.

  19. Santo Amaro mineral sand mill decommissioning

    This site of 16 503 m2 held a monazite processing plant and in the metropolitan area of Sao Paulo, which is the largest city in Brazil. The plant operated for more than 60 years. As it has not been classified as a nuclear installation, the facility was not controlled by the national regulatory authority. As a consequence of the operations carried out at the site, it became contaminated with residues from mineral sands processing. Decommissioning activities started in 1994 and finished at the end of 1998. Decommissioning was carried out in five stages: (1) initially suitable packaging of contaminated material and waste removal took place; (2) decontamination and dismantling of equipment; (3) decontamination of floors and walls and demolition of the buildings (built area was about 13 000 m2); (4) land radiological characterization; 5) site clean-up. As long as Brazil does not have a national repository for low and intermediate level wastes, some of the generated wastes (about 60 m3) had to be stored in an adapted building at the Interlagos Mill site. Presently the most serious issue to be solved regards the final destination of the generated wastes

  20. Alberta oil sands crudes : upgrading and marketing

    Open pit mining and in situ techniques, such as steam stimulation, are used to recover Alberta's bitumen and heavy oil resources, which have higher viscosities than conventional hydrocarbons. The bitumen is typically upgraded to synthetic crude oil (SCO). In the simplest processing scheme, the bitumen is blended with diluent for ease in pipeline transport and then processed at refineries with upgrading facilities. The bitumen is also upgraded to light SCO at world-scale upgraders in Alberta. The SCO is then processed at refineries in downstream markets. The 2 categories of upgrading, notably primary and secondary upgrading, were described in this article along with technology options for both categories. Slurry hydrocracking is regarded as the most interesting emerging residual fuel upgrading technology. It combines special catalyst mixes with the latest slurry reactor designs as well as innovative catalyst capture and recycle schemes to produce very high conversions and potentially superior upgrading economics. The increase in volume and rate of SCO from Alberta provides refiners in the oil sands marketing sector an unprecedented choice of opportunities to improve profitability. Key trends indicate that production will increase substantially from 2008 to 2030. 5 figs