WorldWideScience

Sample records for flow heat exchanger

  1. Heat exchanger with oscillating flow

    Scotti, Stephen J. (Inventor); Blosser, Max L. (Inventor); Camarda, Charles J. (Inventor)

    1993-01-01

    Various heat exchange apparatuses are described in which an oscillating flow of primary coolant is used to dissipate an incident heat flux. The oscillating flow may be imparted by a reciprocating piston, a double action twin reciprocating piston, fluidic oscillators or electromagnetic pumps. The oscillating fluid flows through at least one conduit in either an open loop or a closed loop. A secondary flow of coolant may be used to flow over the outer walls of at least one conduit to remove heat transferred from the primary coolant to the walls of the conduit.

  2. A laminar-flow heat exchanger

    Doty, F. D.; Hosford, G.; Jones, J. D.; Spitzmesser, J. B.

    The advantages of designing heat exchangers in the laminar flow regime are discussed from a theoretical standpoint. It is argued that laminar flow designs have the advantages of reducing thermodynamic and hydrodynamic irreversibilities and hence increasing system efficiency. More concretely, laminar flow heat exchangers are free from the turbulence-induced vibration common in conventional heat exchangers and can thus offer longer life and greater reliability. The problems of manufacturing heat exchangers suited to laminar flow are discussed. A method of manufacture which allows compact, modular design is outlined. Experience with this method of manufacture is described, and experimental results are presented. The problems of fouling and flow maldistribution are briefly discussed, and some possible applications are mentioned.

  3. Stirling Engine With Radial Flow Heat Exchangers

    Vitale, N.; Yarr, George

    1993-01-01

    Conflict between thermodynamical and structural requirements resolved. In Stirling engine of new cylindrical configuration, regenerator and acceptor and rejector heat exchangers channel flow of working gas in radial direction. Isotherms in regenerator ideally concentric cylinders, and gradient of temperature across regenerator radial rather than axial. Acceptor and rejector heat exchangers located radially inward and outward of regenerator, respectively. Enables substantial increase in power of engine without corresponding increase in diameter of pressure vessel.

  4. Cryogenic Heat Exchanger with Turbulent Flows

    Amrit, Jay; Douay, Christelle; Dubois, Francis; Defresne, Gerard

    2012-01-01

    An evaporator-type cryogenic heat exchanger is designed and built for introducing fluid-solid heat exchange phenomena to undergraduates in a practical and efficient way. The heat exchanger functions at liquid nitrogen temperature and enables cooling of N[subscript 2] and He gases from room temperatures. We present first the experimental results of…

  5. Flow and heat transfer enhancement in tube heat exchangers

    Sayed Ahmed, Sayed Ahmed E.; Mesalhy, Osama M.; Abdelatief, Mohamed A.

    2015-11-01

    The performance of heat exchangers can be improved to perform a certain heat-transfer duty by heat transfer enhancement techniques. Enhancement techniques can be divided into two categories: passive and active. Active methods require external power, such as electric or acoustic field, mechanical devices, or surface vibration, whereas passive methods do not require external power but make use of a special surface geometry or fluid additive which cause heat transfer enhancement. The majority of commercially interesting enhancement techniques are passive ones. This paper presents a review of published works on the characteristics of heat transfer and flow in finned tube heat exchangers of the existing patterns. The review considers plain, louvered, slit, wavy, annular, longitudinal, and serrated fins. This review can be indicated by the status of the research in this area which is important. The comparison of finned tubes heat exchangers shows that those with slit, plain, and wavy finned tubes have the highest values of area goodness factor while the heat exchanger with annular fin shows the lowest. A better heat transfer coefficient ha is found for a heat exchanger with louvered finned and thus should be regarded as the most efficient one, at fixed pumping power per heat transfer area. This study points out that although numerous studies have been conducted on the characteristics of flow and heat transfer in round, elliptical, and flat tubes, studies on some types of streamlined-tubes shapes are limited, especially on wing-shaped tubes (Sayed Ahmed et al. in Heat Mass Transf 50: 1091-1102, 2014; in Heat Mass Transf 51: 1001-1016, 2015). It is recommended that further detailed studies via numerical simulations and/or experimental investigations should be carried out, in the future, to put further insight to these fin designs.

  6. Axial flow heat exchanger devices and methods for heat transfer using axial flow devices

    Koplow, Jeffrey P.

    2016-02-16

    Systems and methods described herein are directed to rotary heat exchangers configured to transfer heat to a heat transfer medium flowing in substantially axial direction within the heat exchangers. Exemplary heat exchangers include a heat conducting structure which is configured to be in thermal contact with a thermal load or a thermal sink, and a heat transfer structure rotatably coupled to the heat conducting structure to form a gap region between the heat conducting structure and the heat transfer structure, the heat transfer structure being configured to rotate during operation of the device. In example devices heat may be transferred across the gap region from a heated axial flow of the heat transfer medium to a cool stationary heat conducting structure, or from a heated stationary conducting structure to a cool axial flow of the heat transfer medium.

  7. Characteristics of heat flow in recuperative heat exchangers

    Lalović Milisav

    2005-01-01

    Full Text Available A simplified model of heat flow in cross-flow tube recuperative heat exchangers (recuperators was presented in this paper. One of the purposes of this investigation was to analyze changes in the values of some parameters of heat transfer in recuperators during combustion air preheating. The logarithmic mean temperature (Atm and overall heat transfer coefficient (U, are two basic parameters of heat flow, while the total heated area surface (A is assumed to be constant. The results, presented as graphs and in the form of mathematical expressions, were obtained by analytical methods and using experimental data. The conditions of gaseous fuel combustions were defined by the heat value of gaseous fuel Qd = 9263.894 J.m-3, excess air ratio λ= 1.10, content of oxygen in combustion air ν(O2 = 26%Vol, the preheating temperature of combustion air (cold fluid outlet temperature tco = 100-500°C, the inlet temperature of combustion products (hot fluid inlet temperature thi = 600-1100°C.

  8. Simulation Studies on A Cross Flow Plate Fin Heat Exchanger

    M. Thirumarimurugan

    2008-01-01

    Full Text Available Compact heat exchangers which were initially developed for the aerospace industries in the1940s have been considerably improved in the past few years. The main reasons for the goodperformance of compact heat exchangers are their special design which includes turbulent which inturn use high heat transfer coefficient and resists fouling, and maximum temperature driving forcebetween the hot and cold fluids. Numerous types use special enhancement techniques to achieve therequired heat transfer in smaller plot areas and, in many cases, less initial investment. One such type ofcompact heat exchanger is the Plate-fin heat exchanger. The complexity of compact heat exchangerdesign equations results from the exchangers unique ability to transfer heat between multiple processstreams and a wide array of possible flow configurations. This paper presents the performanceevaluation of cross flow plate fin heat exchanger with several different Gas-Liquid systems.Experimental results such as exchanger effectiveness, overall heat transfer coefficients were calculatedfor the flow systems of Cross flow Heat Exchangers. A steady state model for the outlet temperature ofboth the cold and hot fluid and overall heat transfer coefficient of a plate-fin cross flow heat exchangerwas developed and simulated using MATLAB, which was verified with the experiments conducted.

  9. Two-phase Flow Distribution in Heat Exchanger Manifolds

    Vist, Sivert

    2004-01-01

    The current study has investigated two-phase refrigerant flow distribution in heat exchange manifolds. Experimental data have been acquired in a heat exchanger test rig specially made for measurement of mass flow rate and gas and liquid distribution in the manifolds of compact heat exchangers. Twelve different manifold designs were used in the experiments, and CO2 and HFC-134a were used as refrigerants.

  10. Thermal performance modeling of cross-flow heat exchangers

    Cabezas-Gómez, Luben; Saíz-Jabardo, José Maria

    2014-01-01

    This monograph introduces a numerical computational methodology for thermal performance modeling of cross-flow heat exchangers, with applications in chemical, refrigeration and automobile industries. This methodology allows obtaining effectiveness-number of transfer units (e-NTU) data and has been used for simulating several standard and complex flow arrangements configurations of cross-flow heat exchangers. Simulated results have been validated through comparisons with results from available exact and approximate analytical solutions. Very accurate results have been obtained over wide ranges

  11. Effect of flow twisting on hydraulic resistance and heat exchange

    Suslov, V. Ya.; Makarov, N. A.

    1989-02-01

    On the basis of dimensional analysis through a differentiated approach to the dimensions of length we have obtained formulas for the effect of flow twisting in a circular tube on the hydraulic resistance and exchange of heat.

  12. Flow mechanism and heat transfer enhancement in longitudinal-flow tube bundle of shell-and-tube heat exchanger

    2009-01-01

    The flow disturbance and heat transfer mechanism in the tube bundle of rod baffle shell-and-tube heat exchanger were analyzed, on the basis of which and combined with the concept of heat transfer enhancement in the core flow, a new type of shell-and-tube heat exchanger with combination of rod and van type spoiler was designed. Corresponding mathematical and physical models on the shell side about the new type heat exchanger were established, and fluid flow and heat transfer characteristics were numerically analyzed. The simulation results showed that heat transfer coefficient of the new type of heat exchanger approximated to that of rod baffle heat exchanger, but flow pressure drop was much less than the latter, indicating that comprehensive performance of the former is superior to that of the latter. Compared with rod baffle heat exchanger, heat transfer coefficient of the heat exchanger under investigation is higher under same pressure drop, especially under the high Reynolds numbers.

  13. On turbulence modelling of industrial heat exchanger flows

    The present research is focussed on the prediction of shell-side flow in shell-and-tube heat exchangers. In order to simplify the analysis, the flow field is divided into three regions: (a) the tube-free region, away from the shell, baffles and tubes, (b) the tube-filled region, and (c) the near-wall region. The flow within each region is modelled separately, but the solutions within consecutive regions must be matched near the corresponding boundaries. (author)

  14. Measurement of flow field and local heat transfer distribution on a scraped heat exchanger crystalliser surface

    Rodriguez, Marcos; Ravelet, Florent; Delfos, Rene; Witkamp, Geert-Jan

    2008-01-01

    In a cylindrical scraped heat exchanger crystallizer geometry the flow field influence on the local heat transfer distribution on an evenly cooled scraped heat exchanger surface has been studied by direct measurements of the heat exchanger surface temperature and the fluid velocity field inside the crystallizer. Liquid Crystal Thermometry revealed that the local heat transfer is higher in the middle area of the scraped surface. Stereoscopic PIV measurements demonstrated that the secondary flo...

  15. Flow-induced vibration of component cooling water heat exchangers

    This paper presents an evaluation of flow-induced vibration problems of component cooling water heat exchangers in one of Taipower's nuclear power stations. Specifically, it describes flow-induced vibration phenomena, tests to identify the excitation mechanisms, measurement of response characteristics, analyses to predict tube response and wear, various design alterations, and modifications of the original design. Several unique features associated with the heat exchangers are demonstrated, including energy-trapping modes, existence of tube-support-plate (TSP)-inactive modes, and fluidelastic instability of TSP-active and -inactive modes. On the basis of this evaluation, the difficulties and future research needs for the evaluation of heat exchangers are identified. 11 refs., 19 figs., 3 tabs

  16. A novel compact heat exchanger using gap flow mechanism.

    Liang, J S; Zhang, Y; Wang, D Z; Luo, T P; Ren, T Q

    2015-02-01

    A novel, compact gap-flow heat exchanger (GFHE) using heat-transfer fluid (HTF) was developed in this paper. The detail design of the GFHE coaxial structure which forms the annular gap passage for HTF is presented. Computational fluid dynamics simulations were introduced into the design to determine the impacts of the gap width and the HTF flow rate on the GFHE performance. A comparative study on the GFHE heating rate, with the gap widths ranged from 0.1 to 1.0 mm and the HTF flow rates ranged from 100 to 500 ml/min, was carried out. Results show that a narrower gap passage and a higher HTF flow rate can yield a higher average heating rate in GFHE. However, considering the compromise between the GFHE heating rate and the HTF pressure drop along the gap, a 0.4 mm gap width is preferred. A testing loop was also set up to experimentally evaluate the GFHE capability. The testing results show that, by using 0.4 mm gap width and 500 ml/min HTF flow rate, the maximum heating rate in the working chamber of the as-made GFHE can reach 18 °C/min, and the average temperature change rates in the heating and cooling processes of the thermal cycle test were recorded as 6.5 and 5.4 °C/min, respectively. These temperature change rates can well satisfy the standard of IEC 60068-2-14:2009 and show that the GFHE developed in this work has sufficient heat exchange capacity and can be used as an ideal compact heat exchanger in small volume desktop thermal fatigue test apparatus. PMID:25725874

  17. Performance of a liquid flow ultra-compact heat exchanger

    Sammataro, Michael A.

    2006-01-01

    A numerical analysis of the performance of compact pin-fin array heat exchangers was carried out using water and JP-4 fuel as the working fluids. Three different configurations were used with hydraulic diameters ranging from 0.137 to 0.777 mm, and volumetric area densities varying between 4.5 and 14.5 mm2/mm3. Numerical simulations were carried out to determine the performance of each heat exchanger over a series of Reynolds numbers in both the laminar and turbulent flow regimes. It was found...

  18. Segmented heat exchanger

    Baldwin, Darryl Dean; Willi, Martin Leo; Fiveland, Scott Byron; Timmons, Kristine Ann

    2010-12-14

    A segmented heat exchanger system for transferring heat energy from an exhaust fluid to a working fluid. The heat exchanger system may include a first heat exchanger for receiving incoming working fluid and the exhaust fluid. The working fluid and exhaust fluid may travel through at least a portion of the first heat exchanger in a parallel flow configuration. In addition, the heat exchanger system may include a second heat exchanger for receiving working fluid from the first heat exchanger and exhaust fluid from a third heat exchanger. The working fluid and exhaust fluid may travel through at least a portion of the second heat exchanger in a counter flow configuration. Furthermore, the heat exchanger system may include a third heat exchanger for receiving working fluid from the second heat exchanger and exhaust fluid from the first heat exchanger. The working fluid and exhaust fluid may travel through at least a portion of the third heat exchanger in a parallel flow configuration.

  19. Numerical simulation of shell-side heat transfer and flow of natural circulation heat exchanger

    In order to analyze the influence on the heat transfer and flow characteristics of the heat exchanger model of different solving models and structures, a variety of transformation to the model equivalent for the heat exchanger was studied. In this paper, Fluent software was used to simulate the temperature-field and flow-field of the equivalent model, and investigate its heat-transferring and flow characteristics. Through comparative analysis of the distribution of temperature-field and flow-field for different models, the heat-transferring process and natural convection situation of heat exchanger were deeply understood. The results show that the temperature difference between the inside and outside of the natural circulation heat exchanger tubes is larger and the flow is more complex, so the turbulence model is the more reasonable choice. Asymmetry of tubes position makes the flow and heat transfer of the fluid on both sides to be dissymmetrical and makes the fluid interaction, and increases the role of natural convection. The complex structure of heat exchanger makes the flow and heat transfer of the fluid on both sides to be irregular to some extent when straight tubes into C-bent are transformed, and all these make the turbulence intensity increase and improve the effect of heat transfer. (authors)

  20. Boiling heat transfer of refrigerant R-21 in upward flow in plate-fin heat exchanger

    Kuznetsov, V. V.; Shamirzaev, A. S.

    2015-11-01

    The article presents the results of experimental investigation of boiling heat transfer of refrigerant R-21 in upward flow in a vertical plate-fin heat exchanger with transverse size of the channels that is smaller than the capillary constant. The heat transfer coefficients obtained in ranges of small mass velocities and low heat fluxes, which are typical of the industry, have been poorly studied yet. The characteristic patterns of the upward liquid-vapor flow in the heat exchanger channels and the regions of their existence are detected. The obtained data show a weak dependence of heat transfer coefficient on equilibrium vapor quality, mass flow rate, and heat flux density and do not correspond to calculations by the known heat transfer models. A possible reason for this behavior is a decisive influence of evaporation of thin liquid films on the heat transfer at low heat flux.

  1. Liquid metal heat transfer in heat exchangers under low flow rate conditions

    The present paper describes the liquid metal heat transfer in heat exchangers under low flow rate conditions. Measured data from some experiments indicate that heat transfer coefficients of liquid metals at very low Péclet number are much lower than what are predicted by the well-known empirical relations. The cause of this phenomenon was not fully understood for many years. In the present study, one countercurrent-type heat exchanger is analyzed using three, separated countercurrent heat exchanger models: one is a heat exchanger model in the tube bank region, while the upper and lower plena are modeled as two heat exchangers with a single heat transfer tube. In all three heat exchangers, the same empirical correlation is used in the heat transfer calculation on the tube and the shell sides. The Nusselt number, as a function of the Péclet number, calculated from measured temperature and flow rate data in a 50 MW experimental facility was correctly reproduced by the calculation result, when the calculated result is processed in the same way as the experiment. Finally, it is clarified that the deviation is a superficial phenomenon which is caused by the heat transfer in the plena of the heat exchanger. (author)

  2. Thermal induced flow oscillations in heat exchangers for supercritical fluids

    Friedly, J. C.; Manganaro, J. L.; Krueger, P. G.

    1972-01-01

    Analytical model has been developed to predict possible unstable behavior in supercritical heat exchangers. From complete model, greatly simplified stability criterion is derived. As result of this criterion, stability of heat exchanger system can be predicted in advance.

  3. Analysis of flow induced vibration in heat exchangers

    A description will be given of three different types of heat exchangers developed by the Dutch Nuclear Industry Group ''Neratoom'' in cooperation with TNO for the sodium-cooled fast breeder reactor SNR-300 at Kalkar. Moreover, the research related with flow induced vibrations carried out by TNO (Organization for Applied Scientific Research) will be presented. The flow induced forces on the tubes of the straight-tube steam generators were measured at the inlet and outlet section where partial crossflow occurs. With the measured flow induced forces the response of a tube was calculated as a function of the tube-to-supportbush clearances taking into account the non-linear damping effects from the sodium. The theoretical results showed that for this particular design no tube impact damage is to be expected which was confirmed later by a full scale experiment. Special attention will be devoted to the steam generator with helical-coil tube-bundles, where the sodium flows in a counter cross-flow over the tube-bundle. Extensive measurements of the power spectra of the flow induced forces were carried out since no information could be found in the literature. The vibration analysis will be presented and vibration modes of the entire bundle will be compared with experimentally obtained results. Finally a description of the vibration tests to be carried out on the intermediate heat exchanger (IHX) will be presented. (author)

  4. Entropy resistance analyses of a two-stream parallel flow heat exchanger with viscous heating

    Cheng Xue-Tao; Liang Xin-Gang

    2013-01-01

    Heat exchangers are widely used in industry,and analyses and optimizations of the performance of heat exchangers are important topics.In this paper,we define the concept of entropy resistance based on the entropy generation analyses of a one-dimensional heat transfer process.With this concept,a two-stream parallel flow heat exchanger with viscous heating is analyzed and discussed.It is found that the minimization of entropy resistance always leads to the maximum heat transfer rate for the discussed two-stream parallel flow heat exchanger,while the minimizations of entropy generation rate,entropy generation numbers,and revised entropy generation number do not always.

  5. Characteristics of fluid flow and heat transfer in a fluidized heat exchanger with circulating solid particles

    The commercial viability of heat exchanger is mainly dependent on its long-term fouling characteristic because the fouling increase the pressure loss and degrades the thermal performance of a heat exchanger. An experimental study was performed to investigate the characteristics of fluid flow and heat transfer in a fluidized bed heat exchanger with circulating various solid particles. The present work showed that the higher densities of particles had higher drag force coefficients, and the increases in heat transfer were in the order of sand, copper, steel, aluminum, and glass below Reynolds number of 5,000

  6. Heat transfer enhancement in cross-flow heat exchanger using vortex generator

    Fouling is very serious problem in heat exchanger because it rapidly deteriorates the performance of heat exchanger. Cross-flow heat exchanger with vortex generators is developed, which enhance heat transfer and reduce fouling. In the present heat exchanger, shell and baffle are removed from the conventional shell-and-tube heat exchanger. The naphthalene sublimation technique is employed to measure the local heat transfer coefficients. The experiments are performed for single circular tube, staggered array tube bank and in-line array tube bank with and without vortex generators. Local and average Nusselt numbers of single tube and tube bank with vortex generator are investigated and compared to those of without vortex generator

  7. Numerical simulation of two phase flows in heat exchangers

    The author gives an overview of his research activity since 1981. He first gives a detailed presentation of properties and equations of two-phase flows in heat exchangers, and of their mathematical and numerical investigation: semi-local equations (mass conservation, momentum conservation and energy conservation), homogenized conservation equations (mass, momentum and enthalpy conservation, boundary conditions), equation closures, discretization, resolution algorithm, computational aspects and applications. Then, he reports the works performed in the field of turbulent flows, hyperbolic methods, low Mach methods, the Neptune project, and parallel computing

  8. Analysis of the flow structure and heat transfer in a vertical mantle heat exchanger

    Knudsen, Søren; Morrison, GL; Behnia, M;

    2005-01-01

    The flow structure inside the inner tank and inside the mantle of a vertical mantle heat exchanger was investigated using a full-scale tank designed to facilitate flow visualisation. The flow structure and velocities in the inner tank and in the mantle were measured using a Particle Image...... Velocimetry (PIV) system. A Computational Fluid Dynamics (CFD) model of the vertical mantle heat exchanger was also developed for a detailed evaluation of the heat flux at the mantle wall and at the tank wall. The flow structure was evaluated for both high and low temperature incoming flows and for both...... initially mixed and initially stratified inner tank and mantle. The analysis of the heat transfer showed that the flow in the mantle near the inlet is mixed convection flow and that the heat transfer is dependent on the mantle inlet temperature relative to the core tank temperature at the mantle level. (C...

  9. Temperatures and Heat Flows in a Soil Enclosing a Slinky Horizontal Heat Exchanger

    Pavel Neuberger; Radomír Adamovský; Michaela Šeďová

    2014-01-01

    Temperature changes and heat flows in soils that host “slinky†-type horizontal heat exchangers are complex, but need to be understood if robust quantification of the thermal energy available to a ground-source heat pump is to be achieved. Of particular interest is the capacity of the thermal energy content of the soil to regenerate when the heat exchangers are not operating. Analysis of specific heat flows and the specific thermal energy regime within the soil, including that captured by ...

  10. Laminar fluid flow and heat transfer in a fin-tube heat exchanger with vortex generators

    Yanagihara, J.I.; Rodriques, R. Jr. [Polytechnic School of Univ. of Sao Paolo, Sao Paolo (Brazil). Dept. of Mechanical Engineering

    1996-12-31

    Development of heat transfer enhancement techniques for fin-tube heat exchangers has great importance in industry. In recent years, heat transfer augmentation by vortex generators has been considered for use in plate fin-tube heat exchangers. The present work describes a numerical investigation about the influence of delta winglet pairs of vortex generators on the flow structure and heat transfer of a plate fin-tube channel. The Navier-Stokes and Energy equations are solved by the finite volume method using a boundary-fitted coordinate system. The influence of vortex generators parameters such as position, angle of attack and aspect ratio were investigated. Local and global influences of vortex generators in heat transfer and flow losses were analyzed by comparison with a model using smooth fin. The results indicate great advantages of this type of geometry for application in plate fin-tube heat exchangers, in terms of large heat transfer enhancement and small pressure loss penalty. (author)

  11. Quantification of Liquid Refrigerant Distribution in Parallel Flow Microchannel Heat Exchanger Using Infrared Thermography

    Li, Huize; Hrnjak, Predrag S.

    2014-01-01

    This paper presents a method to quantify the distribution of liquid refrigerant mass flow rate in parallel flow microchannel heat exchanger from the infrared images. This method can be used for several types of heat exchangers: evaporators, condensers, gas-coolers and etc., also it can be applied to various heat exchanger designs: different inlet/outlet locations, different flow configurations and etc. After being implemented in a heat exchanger model, this method is validated against experim...

  12. CFD Based Evaluation Of Effectiveness Of Counter Flow Heat Exchanger

    Gurpreet Kour

    2014-01-01

    Engineers are continually being asked to improve effectiveness of heat transfer equipments. These requests may arise as a result of the need to increase profitability or accommodate capital limitations. Processes which use heat transfer equipment i.e. heat exchanger must frequently be improved for these reasons. Artifical roughness is important technique for enhancing the effectiveness of heat exchanger. In this work effectiveness of smooth as well as roughened tube in heat ex...

  13. Simulation Studies on A Cross Flow Plate Fin Heat Exchanger

    M. Thirumarimurugan; T Kannadasan; E. Ramasamy

    2008-01-01

    Compact heat exchangers which were initially developed for the aerospace industries in the1940s have been considerably improved in the past few years. The main reasons for the goodperformance of compact heat exchangers are their special design which includes turbulent which inturn use high heat transfer coefficient and resists fouling, and maximum temperature driving forcebetween the hot and cold fluids. Numerous types use special enhancement techniques to achieve therequired heat transfer in...

  14. Plate heat exchanger - inertia flywheel performance in loss of flow transient

    Abou-El-Maaty, Talal; Abd-El-Hady, Amr [Atomic Energy Authority, Cairo (Egypt). Reactors Dept.

    2009-04-15

    One of the most versatile types of heat exchangers used is the plate heat exchanger. It has principal advantages over other heat exchangers in that plates can be added and/or removed easily in order to change the area available for heat transfer and therefore its overall performance. The cooling systems of Egypt's second research reactor (ETRR 2) use this type of heat exchanger for cooling purposes in its primary core cooling and pool cooling systems. In addition to the change in the number of heat exchanger cooling channels, the effect of changing the amount of mass flow rate on the heat exchanger performance is an important issues in this study. The inertia flywheel mounted on the primary core cooling system pump with the plate heat exchanger plays an important role in the case of loss of flow transients. The PARET code is used to simulate the effect of loss of flow transients on the reactor core. Hence, the core outlet temperature with the pump-flywheel flow coast down is fed into the plate heat exchanger model developed to estimate the total energy transferred to the cooling tower, the primary side heat exchanger temperature variation, the transmitted heat exchanger power, and the heat exchanger effectiveness. In addition, the pressure drop in both, the primary side and secondary side of the plate heat exchanger is calculated in all simulated transients because their values have limits beyond which the heat exchanger is useless. (orig.)

  15. Heat transfer in tube bundles of heat exchangers with flow baffles induced forced mixing

    Thermal analysis of shell-and-tube heat exchangers is being investigated through geometric modeling of the unit configuration in addition to considering the heat transfer processes taking place within the tube bundle. The governing equations that characterize the heat transfer from the shell side fluid to the tube side fluid across the heat transfer tubewalls are indicated. The equations account for the heat transfer due to molecular conduction, turbulent thermal diffusion, and forced fluid mixing among various shell side fluid channels. The analysis, though general in principle, is being applied to the Clinch River Breeder Reactor Plant-Intermediate Heat Exchanger, which utilizes flow baffles appropriately designed for induced forced fluid mixing in the tube bundle. The results of the analysis are presented in terms of the fluid and tube wall temperature distributions of a non-baffled and baffled tube bundle geometry. The former case yields axial flow in the main bundle region while the latter is associated with axial/cross flow in the bundle. The radial components of the axial/cross flow yield the necessary fluid mixing that results in reducing the thermal unbalance among the heat transfer to the allowable limits. The effect of flow maldistribution, present on the tube or shell sides of the heat exchangers, in altering the temperature field of tube bundles is also noted

  16. CFD Based Evaluation Of Effectiveness Of Counter Flow Heat Exchanger

    Gurpreet Kour

    2014-04-01

    Full Text Available Engineers are continually being asked to improve effectiveness of heat transfer equipments. These requests may arise as a result of the need to increase profitability or accommodate capital limitations. Processes which use heat transfer equipment i.e. heat exchanger must frequently be improved for these reasons. Artifical roughness is important technique for enhancing the effectiveness of heat exchanger. In this work effectiveness of smooth as well as roughened tube in heat exchanger is theoretically investigated by using ring type roughness geometry. The performance obtained is then compared with smooth tube. Ringed tube has a significant effect on effectiveness of heat exchanger. The effectiveness is 3.2 times as compared with plane tube was reported. The effectiveness found to be increased with increasing roughness and decreasing pitch between the rings.

  17. Random excitation of heat exchanger tubes by cross-flows

    For designing shell-and-tube heat exchangers against flow-induced vibration, a reasonable assessment of tube response to the random excitation by the crossflow is required. Resulting tube vibration amplitudes will not, usually, lead to failures on a short term basis. However, they can produce a progressive damage at the supports through fretting wear or fatigue. A considerable amount of experimental and theoretical work was already reported in the open literature, concerning flow-induced vibration in tube arrays. Nevertheless it is generally agreed that design oriented information on random excitation still remains insufficiently documented. This is largely because general interest was, at first, focused on fluidelastic instability and periodic wake shedding mechanisms, which can lead to catastrophic tube failures. This paper reviews information on this topics, gained at CEA Saclay during the past decade from several experimental programs. This includes tests performed in single phase flow (both air and water) and in two-phase flow (air-water and steam-water)

  18. Flow field predictions in a model heat exchanger

    Theodossiou, V. M.; Sousa, A. C. M.; Carlucci, L. N.

    1988-09-01

    A numerical study of the two-dimensional isothermal steady flow distribution of an incompressible fluid in the shell side of an experimental heat exchanger is described. Computations are performed with and without tubes present in the model, for Reynolds numbers up to 10,000. Baffles and tube bundles are modelled by incorporating the “porous medium” concept into the governing equations. The resulting equations described in primitive variables are solved using a semi-implicit predictor-corrector type scheme. A Multi-Grid technique is employed to solve the linearized pressure correction equation which links momentum and continuity equations. Predictions with the proposed scheme indicate good qualitative agreement when compared with experimental measurements.

  19. Effectiveness-ntu computation with a mathematical model for cross-flow heat exchangers

    H. A. Navarro; L. C. Cabezas-Gómez

    2007-01-01

    Due to the wide range of design possibilities, simple manufactured, low maintenance and low cost, cross-flow heat exchangers are extensively used in the petroleum, petrochemical, air conditioning, food storage, and others industries. In this paper a mathematical model for cross-flow heat exchangers with complex flow arrangements for determining epsilon -NTU relations is presented. The model is based on the tube element approach, according to which the heat exchanger outlet temperatures are ob...

  20. Numerical simulation of flow field in shellside of heat exchanger in nuclear power plant

    Heat exchanger is the important equipment of nuclear power plant. Numerical simulation can give the detail information inside the heat exchange, and has been an effective research method. The geometric structure of shell-and-tube heat exchanger is very complex and it is difficult to simulate the whole flow field presently. According to the structure characteristics of the heat exchanger, a periodic whole-section calculation model was presented. The numerical simulation of flow field in shellside of heat exchange of a nuclear power plant was done by using this model. The results of simulation show that heat transfer in the periodic section of the heat exchange is uniform, the heat transfer is enhanced by using baffles in heat exchange, and frictional resistance is primary from the effect of segmental baffles. (authors)

  1. Modeling heat efficiency, flow and scale-up in the corotating disc scraped surface heat exchanger

    Friis, Alan; Szabo, Peter; Karlson, Torben

    2002-01-01

    A comparison of two different scale corotating disc scraped surface heat exchangers (CDHE) was performed experimentally. The findings were compared to predictions from a finite element model. We find that the model predicts well the flow pattern of the two CDHE's investigated. The heat transfer...... performance predicted by the model agrees well with experimental observations for the laboratory scale CDHE whereas the overall heat transfer in the scaled-up version was not in equally good agreement. The lack of the model to predict the heat transfer performance in scale-up leads us to identify the key...

  2. Experimental and Exergy Analysis of A Double Pipe Heat Exchanger for Parallel Flow Arrangement

    Parth P. Parekh; Dr.Neeraj K. Chavda

    2014-01-01

    This paper presents For Experimental and Exergy Analysis of a Double Pipe Heat Exchanger for Parallel- flow Arrangement. The Double pipe heat exchanger is one of the Different types of heat exchangers. double-pipe exchanger because one fluid flows inside a pipe and the other fluid flows between that pipe and another pipe that surrounds the first.In a parallel flow, both the hot and cold fluids enter the Heatexchanger at same end andmove in same direction. The present work is taken up to carry...

  3. NUMERICAL STUDY ON FLOW DISTRIBUTION IN PLATE-FIN HEAT EXCHANGERS

    张哲; 厉彦忠

    2003-01-01

    Objective To investigate the flow distribution in plate-fin heat exchangers and optimize the design of header configuration for plate-fin heat exchangers. Methods A mathematical model of header was proposed. The effects of the header configuration on the flow distribution in plate-fin heat exchangers were investigated by CFD. The second header configuration with a two-stage-distributing structure was brought forward to improve the performance of flow distribution. Results It is found that the flow maldistribution is very serious in the direction of header length for the conventional header used in industry. The numerical predictions indicate that the improved header configurations can effectively improve the performance of flow distribution in plate-fin heat exchangers. Conclusion The numerical simulation confirms that CFD should be a suitable tool for predicting the flow distribution. The method has a wide variety of applications in the design of plate-fin heat exchangers.

  4. A simple and accurate numerical network flow model for bionic micro heat exchangers

    Pieper, M.; Klein, P. [Fraunhofer Institute (ITWM), Kaiserslautern (Germany)

    2011-05-15

    Heat exchangers are often associated with drawbacks like a large pressure drop or a non-uniform flow distribution. Recent research shows that bionic structures can provide possible improvements. We considered a set of such structures that were designed with M. Hermann's FracTherm {sup registered} algorithm. In order to optimize and compare them with conventional heat exchangers, we developed a numerical method to determine their performance. We simulated the flow in the heat exchanger applying a network model and coupled these results with a finite volume method to determine the heat distribution in the heat exchanger. (orig.)

  5. THEORETICAL AND EXPERIMENTAL ANALYSIS OF A CROSS-FLOW HEAT EXCHANGER

    R. Tuğrul OĞULATA

    1996-03-01

    Full Text Available In this study, cross-flow plate type heat exchanger has been investigated because of its effective use in waste heat recovery systems. For this purpose, a heat regain system has been investigated and manufactured in laboratory conditions. Manufactured heat exchanger has been tested with an applicable experimental set up and temperatures, velocity of the air and the pressure losses occuring in the system have been measured and the efficiency of the system has been determined. The irreversibility of heat exchanger has been taken into consideration while the design of heat exchanger is being performed. So minimum entropy generation number has been analysied with respect to second law of thermodynamics in cross-flow heat exchanger. The minimum entropy generation number depends on parameters called optimum flow path length, dimensionless mass velocity and dimensionless heat transfer area. Variations of entropy generation number with these parameters have been analysied and introduced their graphics with their comments.

  6. FLOW RESISTANCE AND HEAT TRANSFER CHARACTERISTICS OF A NEW-TYPE PLATE HEAT EXCHANGER

    LUAN Zhi-jian; ZHANG Guan-min; TIAN Mao-cheng; FAN Ming-xiu

    2008-01-01

    A new-type corrugation Plate Heat Exchanger (PHE) was designed. Results from both numerical simulations and experiments showed that the flow resistance of the working fluid in this new corrugation PHE, compared with the traditional chevron-type one, was decreased by more than 50%, and corresponding heat transfer performance was decreased by about 25%. The flow field of the working fluid in the corrugation PHE was transformed and hence performance difference in both flow resistance and heat transfer was generated. Such a novel plate, consisting of longitudinal and transverse corrugations, can effectively avoid the problem of flow path blockage, which will help to extend the application of PHEs to the situation with unclean working fluids.

  7. Flow boiling heat transfer of ammonia/water mixture in a plate heat exchanger

    Taboas, Francisco [Universidad de Cordoba, Campus de Rabanales, Edificio Leonardo da Vinci, 14014 Cordoba (Spain); Valles, Manel; Bourouis, Mahmoud; Coronas, Alberto [CREVER - Universitat Rovira i Virgili, Av. Paisos Catalans No. 26, 43007 Tarragona (Spain)

    2010-06-15

    The objective of this work is to contribute to the development of plate heat exchangers as desorbers for ammonia/water absorption refrigeration machines driven by waste heat or solar energy. In this study, saturated flow boiling heat transfer and the associated frictional pressure drop of ammonia/water mixture flowing in a vertical plate heat exchanger is experimentally investigated. Experimental data is presented to show the effects of heat flux between 20 and 50 kW m{sup -2}, mass flux between 70 and 140 kg m{sup -2} s{sup -1}, mean vapour quality from 0.0 to 0.22 and pressure between 7 and 15 bar, for ammonia concentration between 0.42 and 0.62. The results show that for the selected operating conditions, the boiling heat transfer coefficient is highly dependent on the mass flux, whereas the influence of heat flux and pressure are negligible mainly at higher vapour qualities. The pressure drop increases with increasing mass flux and quality. However, the pressure drop is independent of the imposed heat flux. (author)

  8. Analysis of fluid flow and heat transfer in a double pipe heat exchanger with porous structures

    A numerical study of flow and heat transfer characteristics is made in a double pipe heat exchanger with porous structures inserted in the annular gap in two configurations: on the inner cylinder (A) and on both the cylinders in a staggered fashion (B). The flow field in the porous regions is modelled by the Darcy-Brinkman-Forchheimer model and the finite volume method is used to solve the governing equations. The effects of several parameters such as Darcy number, porous structures thickness and spacing and thermal conductivity ratio are considered in order to look for the most appropriate properties of the porous structures that allow optimal heat transfer enhancement. It is found that the highest heat transfer rates are obtained when the porous structures are attached in configuration B especially at small spacing and high thicknesses

  9. New counter flow heat exchanger designed for ventilation systems in cold climates

    Kragh, Jesper; Rose, Jørgen; Nielsen, Toke Rammer;

    2007-01-01

    In cold climates, mechanical ventilation systems with highly efficient heat recovery will experience problems with condensing water from the extracted humid indoor air. If the condensed water changes to ice in the heat exchanger, the airflow rate will quickly fall due to the increasing pressure...... problem is therefore desirable. In this paper, the construction and test measurements of a new counter flow heat exchanger designed for cold climates are presented. The developed heat exchanger is capable of continuously defrosting itself without using supplementary heating. Other advantages...... of the developed beat exchanger are low pressure loss, cheap materials and a simple construction. The disadvantage is that the exchanger is big compared with other heat exchangers. In this paper, the new heat exchanger's efficiency is calculated theoretically and measured experimentally. The experiment shows...

  10. New counter flow heat exchanger designed for ventilation systems in cold climates

    Kragh, J.; Rose, J.; Nielsen, T.R.; Svendsen, S. [Technical University of Denmark, Lyngby (Denmark). Dept. of Civil Engineering

    2007-11-15

    In cold climates, mechanical ventilation systems with highly efficient heat recovery will experience problems with condensing water from the extracted humid indoor air. If the condensed water changes to ice in the heat exchanger, the airflow rate will quickly fall due to the increasing pressure drop. Preheating the inlet air (outdoor air) to a temperature above zero degrees C before it enters the exchanger is one solution often used to solve the problem, however, this method reduces the energy saving potential significantly. To minimize the energy cost, a more efficient way to solve the freezing problem is therefore desirable. In this paper, the construction and test measurements of a new counter flow heat exchanger designed for cold climates are presented. The developed heat exchanger is capable of continuously defrosting itself without supplementary heating. Other advantages of the developed heat exchanger are low pressure loss, cheap materials, and a simple construction. The disadvantage is that the exchanger is big compared with other heat exchangers. In this paper, the new heat exchanger's efficiency is calculated theoretically and measured experimentally. The experiment shows that the heat exchanger is capable of continuously defrosting itself at outside air temperatures well below the freezing point while still maintaining a very high efficiency. Further analysis and development of a detailed simulation model of a counter flow air-to-air heat exchanger will be described in future articles. (author)

  11. Influence of baffle configurations on flow and heat transfer characteristics of trisection helical baffle heat exchangers

    Highlights: • Nephograms with velocity-vector superimposed are proposed on special slices. • Single vortex secondary flow and shortcut leakage patterns are clearly depicted. • Local heat transfer coefficient field and average value on tubes are presented. • Circumferential overlap scheme performs best over other schemes. - Abstract: Numerical simulation of flow and heat transfer characteristics in four trisection helical baffle heat exchangers with equilateral triangle tube layouts was conducted. The heat exchangers have the same helical pitch but four different baffle shapes or connections, i.e., a circumferential overlap (CO) scheme, an end-to-end (EE) scheme, a blocked V-notches (BV) scheme, and a middle axial overlap (MO) scheme. The single vortex secondary flow in each helical cycle and the leakage flow patterns in the V-notches of the adjacent baffles of these schemes are clearly depicted on the meridian slices and unfolded hexagon slices. The results for nine tubes in a 60° sector and four tube layers reveal that the local heat transfer coefficient of the center tube is much higher than that of the other tubes for all the schemes. The results show that the CO scheme has the highest shell-side heat transfer coefficient and comprehensive indexes, the BV scheme has the highest pressure drop and the worst comprehensive indexes, and the MO scheme has the lowest values of both shell-side heat transfer coefficient and pressure drop and the second highest comprehensive indexes. The average values of comprehensive index ho/Δpo of CO scheme in the calculated range is respectively 16.5%, 27.3% and 13.5% higher than that of the EE, BV and MO schemes

  12. Microplate Heat Exchanger Project

    National Aeronautics and Space Administration — We propose a microplate heat exchanger for cryogenic cooling systems used for continuous flow distributed cooling systems, large focal plane arrays, multiple...

  13. Borehole Heat Exchangers: heat transfer simulation in the presence of a groundwater flow

    Angelotti, A.; Alberti, L.; La Licata, I.; Antelmi, M.

    2014-04-01

    The correct design of the Borehole Heat Exchanger is crucial for the operation and the energy performance of a Ground Source Heat Pump. Most design methods and tools are based on the assumption that the ground is a solid medium where conduction is the only heat transfer mechanism. In turn in regions rich in groundwater the groundwater flow influence has to be assessed, by including the convection effects. In this paper a numerical model of a 100 m U-pipe in a saturated porous medium is presented. The model is created adopting MT3DMS coupled to MODFLOW. A Darcy flow is imposed across the medium. The typical operation of a Borehole Heat Exchanger operating both in winter and in summer is simulated for two years, under different groundwater velocities. The energy injected to and extracted from the ground is derived as a function of the Darcy velocity and compared with the purely conductive case. Temperature fields in the ground at key moments are shown and discussed. From both the energy and the aquifer temperature field points of view, the velocity ranges for respectively negligible and relevant influence of the groundwater flow are identified.

  14. Borehole Heat Exchangers: heat transfer simulation in the presence of a groundwater flow

    The correct design of the Borehole Heat Exchanger is crucial for the operation and the energy performance of a Ground Source Heat Pump. Most design methods and tools are based on the assumption that the ground is a solid medium where conduction is the only heat transfer mechanism. In turn in regions rich in groundwater the groundwater flow influence has to be assessed, by including the convection effects. In this paper a numerical model of a 100 m U-pipe in a saturated porous medium is presented. The model is created adopting MT3DMS coupled to MODFLOW. A Darcy flow is imposed across the medium. The typical operation of a Borehole Heat Exchanger operating both in winter and in summer is simulated for two years, under different groundwater velocities. The energy injected to and extracted from the ground is derived as a function of the Darcy velocity and compared with the purely conductive case. Temperature fields in the ground at key moments are shown and discussed. From both the energy and the aquifer temperature field points of view, the velocity ranges for respectively negligible and relevant influence of the groundwater flow are identified.

  15. Characteristics of fluid flow in a solid particle circulating fluidized heat exchanger

    The commercial viability of heat exchanger is mainly dependent on their long-term fouling characteristics because the fouling increases the pressure loss and degrades the thermal performance of a heat exchanger. An experimental study was performed to investigate the characteristics of fluid flow in a fluidized bed heat exchanger with circulating various solid particles. The present work showed that the drag force coefficients of particles in the internal flow were higher than in the external flow, in addition, they were lower with the shapes of particles being closer to the spherical geometries

  16. Flow mechanism and heat transfer enhancement in longitudinal-flow tube bundle of shell-and-tube heat exchanger

    LIU Wei; LIU ZhiChun; WANG YingShuang; HUANG SuYi

    2009-01-01

    ormer is superior to that of the latter.Compared with rod baffle heat exchanger,heat transfer coefficient of the heat exchanger under investigation is higher under same pressure drop,especially under the high Reynolds numbers.

  17. Experimental and Exergy Analysis of A Double Pipe Heat Exchanger for Parallel Flow Arrangement

    Parth P. Parekh

    2014-07-01

    Full Text Available This paper presents For Experimental and Exergy Analysis of a Double Pipe Heat Exchanger for Parallel- flow Arrangement. The Double pipe heat exchanger is one of the Different types of heat exchangers. double-pipe exchanger because one fluid flows inside a pipe and the other fluid flows between that pipe and another pipe that surrounds the first.In a parallel flow, both the hot and cold fluids enter the Heatexchanger at same end andmove in same direction. The present work is taken up to carry experimental work and the exergy analysis based on second law analysis of a Double-Pipe Heat Exchanger. In experimental set up hot water and cold water will be used working fluids. The inlet Hot water will be varied from 40 0C and 50 0C and cold water temperature will be varied from between 15 and 20 0C. It has been planned to find effects of the inlet condition of both working fluid flowing through the heat exchanger on the heat transfer characteristics, entropy generation, and Exergy loss. The Mathematical modelling of heat exchanger will based on the conservation equation of mass, energy and based on second law of thermodynamics to find entropy generation and exergy losses.

  18. INTENSIFICATION OF HEAT TRANSFER AND FLOW IN HEAT EXCHANGER WITH SHELL AND HELICALLY COILED TUBE BY USING NANO FLUIDS

    Dr. Khalid Faisal Sultan

    2015-01-01

    This article presents an experimental study on enhancement of heat transfer and pressure drop of nanofluids flow. In this study the method using to enhancement of heat transfer and pressure drop, by used the helically coiled tube heat exchange and the nanofluids instead of the base fluid (oil). The concentrations of nanofluid used are ranging from (5 – 30 wt%). The shell of the heat exchanger is constant wall temperature (CWT) . Two types of nanoparticles used in this paper silver...

  19. Degradation of the performance of microchannel heat exchangers due to flow maldistribution

    Nielsen, Kaspar Kirstein; Engelbrecht, Kurt; Christensen, Dennis;

    2012-01-01

    The effect of flow maldistribution on the performance of microchannel parallel plate heat exchangers is investigated using an established single blow numerical model and cyclic steady-state regenerator experiments. It is found that as the variation of the individual channel thickness in a...... particular stack (heat exchanger) increases the actual performance of the heat exchanger decreases significantly, deviating from the expected nominal performance. We show that this is due to both the varying fluid flow velocities in each individual channel and the thermal cross talk between the channels...

  20. Experimental Research on Flow Maldistribution in Plate-Fin Heat Exchangers

    张哲; 厉彦忠; 许箐

    2004-01-01

    The flow maldistribution and the effect of different inlet configuration on the flow distribution in platefin heat exchangers were studied experimentally. It is found that the flow maldistribution is serious because of the defects of inlet configurations, while the inlet configuration and Reynolds number are the main factors affecting the flow distribution. The improved inlet configurations, which are the header with a two-stage distributing configuration and the guide vane with a fluid complementary cavity were proposed and tested in this paper. The experimental results show that the improved inlet configurations can effectively improve the performance of flow distribution in heat exchangers.

  1. Methodological aspects of numerical simulation of vortical structure dynamics and heat exchange in viscous turbulent flows

    The article presents methods for simulating non-stationary flows and heat exchange in spatial curved regions. In non-stationary turbulent flows heat and mass exchange is to a great exchange conditioned by effects of non-linear interaction of organized (coherent) vortical structures. Numeric simulation of turbulent flows within the framework of solution of complete non-stationary equations of Navier-Stokes and Reynolds closed by a differential turbulence model, allows one to investigate mechanisms and regularities in the development and interaction of vortical structures. 3 refs., 5 figs

  2. An experimental observation of the effect of flow direction for evaporation heat transfer in plate heat exchanger

    This study provides an Infrared Thermal Image observation on the evaporation heat transfer of refrigerant R-410A in plate heat exchanger with various flow arrangement and exit superheat conditions. An experimental method was derived for estimating the superheat region area of two-phase refrigerant evaporation in plate heat exchanger. The experimental results show that the superheat region area for parallel flow is much larger than that for counter flow as that estimated by Yang et al. [9]. There is an early superheated region at the central part of the plate heat exchanger for parallel flow arrangement. This effect is not significant for counter flow arrangement. The Yang et al. [9] method under estimated the superheat area approximately 40%–53% at various flow rates and degree of exit superheat. Even though the flow inside a plate heat exchanger is extremely turbulent because of the chevron flow passages, the assumption of uniform temperature distribution in the cross section normal to the bulk flow direction will cause significant uncertainties for estimating the superheat area for refrigerant evaporating in a plate heat exchanger

  3. Study on heat transfer of heat exchangers in the Stirling engine - Heat transfer in a heated tube under the periodically reversing flow condition

    Kanzaka, Mitsuo; Iwabuchi, Makio

    1992-11-01

    Heat transfer characteristics in heated tubes under periodically reversing flow conditions have been experimentally investigated, using a test apparatus that simulates heat exchangers for an actual Stirling engine. It is shown that the heat transfer characteristics under these conditions are greatly affected by the piston phase difference that generates the reversing flow of working fluid, and this phenomenon is peculiar to heat transfer under periodically reversing flow. The experimental correlation for the heat transfer coefficient under these conditions is obtained through the use of the working gas velocity evaluated from the Schmidt cycle model, which is one of the ideal Stirling cycles concerning the influence of the piston phase difference.

  4. Forced convective and subcooled flow boiling heat transfer to pure water and n-heptane in an annular heat exchanger

    Highlights: ► The cooling performance of water and n-heptane is compared during subcooled flow boiling. ► Although n-heptane leaves the heat exchanger warmer it has a lower heat transfer coefficient. ► Flow rate, heat flux and degree of subcooling have direct effect on heat transfer coefficient. ► The predictions of some correlations are evaluated against experimental data. - Abstract: In this research, subcooled flow boiling heat transfer coefficients of pure n-heptane and distilled water at different operating conditions have been experimentally measured and compared. The heat exchanger consisted of vertical annulus which is heated from the inner cylindrical heater with variable heat flux (less than 140 kW/m2). Heat flux is varied so that two different flow regimes from single phase forced convection to nucleate boiling condition are created. Meanwhile, liquid flow rate is changed in the range of 2.5 × 10−5–5.8 × 10−5 m3/s to create laminar up to transition flow regimes. Three subcooling levels including 10, 20 and 30 °C are also considered. Experimental results demonstrated that subcooled flow boiling heat transfer coefficient increases when higher heat flux, higher liquid flow rate and greater subcooling level are applied. Furthermore, influence of the operating conditions on the bubbles generation on the heat transfer surface is also discussed. It is also shown that water is better cooling fluid in comparison with n-heptane

  5. Pressure Drop and Heat Transfer of Water Flowing Shell-Side of Multitube Heat Exchangers

    Ohashi, Yukio; Hashizume, Kenichi

    Experimental studies on heat transfer augmentation in water-flowing shell sides of counter flow multitube exchangers are presented. Various kinds of augmented tube bundles have been examined to obtain the characteristics of pressure drop and heat transfer. Data for a smooth tube bundle were a little different from those for the tube side. The pressure drop in the shell side depended on Re-0.4 and deviated from the tube side pressure drop to within +30%, while the shell side heat transfer coefficient depended on Re0.8 but about 35%. larger than that of the tube side. Furthermore the augmented tube bundles have been evaluated and compared using 21 evaluation criteria. Enhanced tube bundles, low-finned tube bundles and those with twisted tapes inserted had especially good performances. The ratios of increase in heat transfer were larger than those in pressure drop. In case of low-finned tube bundles, there seem to exist an optimum fin-pitch and an optimum relation between the fin-pitch and the pitch of twisted tapes inserted.

  6. Heat exchanger

    A heat exchanger having primary and secondary conduits in heat-exchanging relationship is described comprising: at least one serpentine tube having parallel sections connected by reverse bends, the serpentine tube constituting one of the conduits; a group of open-ended tubes disposed adjacent to the parallel sections, the open-ended tubes constituting the other of the conduits, and forming a continuous mass of contacting tubes extending between and surrounding the serpentine tube sections; and means securing the mass of tubes together to form a predetermined cross-section of the entirety of the mass of open-ended tubes and tube sections

  7. The concept of a new approximate relation for heat transfer effectiveness for a cross-flow heat exchanger with unmixed fluids

    Rafal Marcin Laskowski

    2011-01-01

    This paper presents an approximate relation for the heat transfer effectiveness for a counter-flow heat exchanger, which was compared with the exact solution. Based on the obtained approximate relation for a counter-flow heat exchanger the approximate heat transfer effectiveness for a cross-flow heat exchanger in which both fluids do not mix is proposed. This approximate heat transfer effectiveness was compared with the exact solution proposed by Mason, the most well-known relation. A compari...

  8. Heat exchanger

    A heat exchanger of the straight tube type is described in which different rates of thermal expansion between the straight tubes and the supply pipes furnishing fluid to those tubes do not result in tube failures. The supply pipes each contain a section which is of helical configuration

  9. Experimental investigation of stabilization of flowing water temperature with a water-PCM heat exchanger

    Charvat Pavel; Stetina Josef; Pech Ondrej; Klimes Lubomir; Ostry Milan

    2014-01-01

    Experiments have been carried out in order to investigate the stabilization of water temperature with a water-PCM heat exchanger. The water-PCM heat exchanger was of a rather simple design. It was a round tube, through which the water flowed, surrounded with an annular layer of PCM. The heat exchanger was divided into one meter long segments (modules) and the water temperature was monitored at the outlet of each of the segments. A paraffin-based PCM with the melting temperature of 42 °C was u...

  10. Heat Exchanger

    A liquid metal heated tube and shell heat exchanger where straight tubes extend between upper and lower tube sheets. In order to prevent thermal stress problems, one tube sheet is fixed to the shell, and the other tube sheet is sealed to the shell by means of a flexible bellows. In the event of a catastrophic bellows failure, a housing that utilizes a packing gland sliding seal is used to enclose and back-up the bellows. Also, a key and slot arrangement is provided for preventing relative rotation between the shell and tube sheet which could damage the bellows and cause failure thereof. This exchanger is seen to be of use in sodium cooled reactors between the liquid sodium circuit on the steam generator

  11. Experimental and numerical investigation of a cross flow air-to-water heat pipe-based heat exchanger used in waste heat recovery

    J. Ramos; Chong, A.; Jouhara, H

    2016-01-01

    This paper applies CFD modelling and numerical calculations to predict the thermal performance of a cross flow heat pipe based heat exchanger. The heat exchanger under study transfers heat from air to water and it is equipped with six water-charged wickless heat pipes, with a single-pass flow pattern on the air side (evaporator) and two flow passes on the water side (condenser). For the purpose of CFD modelling, the heat pipes were considered as solid devices of a known thermal conductivity w...

  12. Heat exchange in a laminar channel flow with temperature gradients at the walls: possibility for heat transfer reversal

    Sánchez, Manuel; Rebollo, Daniel; Campo, Antonio

    This paper presents a detailed numerical study of the heat exchange between two parallel plates with prescribed temperature gradients along the plates and a fluid circulating between them. The interplay between the bulk temperature, the heat flow and the Nusselt number has been clarified.

  13. Heat exchange in a laminar channel flow with temperature gradients at the walls: possibility for heat transfer reversal

    Sanchez, Manuel; Rebollo, Daniel [Instituto de Mecanica Aplicada, Universidad Nacional de San Juan, Libertador Gral. San Martin 1109 (oeste), 5400 San Juan (Argentina); Campo, Antonio [Department of Mechanical Engineering, The University of Vermont, VT 05405, Burlington (United States)

    2004-06-01

    This paper presents a detailed numerical study of the heat exchange between two parallel plates with prescribed temperature gradients along the plates and a fluid circulating between them. The interplay between the bulk temperature, the heat flow and the Nusselt number has been clarified. (orig.)

  14. Double tube heat exchanger with novel enhancement: Part I - flow development length and adiabatic friction factor

    Tiruselvam, R.; Raghavan, Vijay R. [Universiti Teknologi PETRONAS, Faculty of Mechanical Engineering, Tronoh (Malaysia)

    2012-04-15

    The study is conducted to evaluate the flow characteristics in a double tube heat exchanger using two new and versatile enhancement configurations. The novelty is that they are usable in single phase forced convection, evaporation and condensation. Correlations are proposed for flow development length and friction factor for use in predicting fluid pumping power in thermal equipment as well as in subsequent heat transfer characterization of the surface. (orig.)

  15. Heat transfer in borehole heat exchangers and the contribution of groundwater flow

    Liuzzo Scorpo, Alberto

    2014-01-01

    The exploitation of geothermal heat by ground source heat pumps is presently growing throughout Europe and the world. In Italy, at the end of 2010, borehole heat exchangers covered most of the 30% of the total energy used for space conditioning, showing an increase of 50%compared to 2005. The forecasts for 2015 suggest a further increase in the direct uses of the geothermal heat exceeding 50% compared to 2010 and a corresponding increase in the geothermal energy consumption. The possibilit...

  16. Flow model test development of CRBRP intermediate heat exchanger

    The details of these tests, flow data achieved, finalized design configurations of the flow distribution devices, and final interpretation of the results are given in this paper. The tests consist of the: Primary Inlet Plenum Flow Model Test which has the objective of finalizing the design of the primary flow inlet plenum configuration that results in a circumferentially uniform flow entering the tube bundle; Tube Bundle Flow Model Test which has the objective of achieving optimum design configurations for the flow baffles in the bundle, which is based on the baffles capability to create the necessary forced fluid mixing of the shell side flow within the pressure drop limitation imposed on the unit's design; and Intermediate Flow Model Test with its objective of confirming the design of the intermediate flow inlet plenum, which has a hemispherical shape with a ring baffle attached, in distributing the flow evenly among the tubes. The paper includes details of the flow fields within various test models in a wide range of operating flow rates. 2 refs

  17. Influence of compression-expansion effect on oscillating-flow heat transfer in a finned heat exchanger

    Ke TANG; Juan YU; Tao JIN; Zhi-hua GAN

    2013-01-01

    Compression and expansion of a working gas due to the pressure oscillation of an oscillating flow can lead to a temperature variation of the working gas,which will affect the heat transfer in the oscillating flow.This study focuses on the impact of the compression-expansion effect,indicated by the pressure ratio,on the heat transfer in a finned heat exchanger under practical operating conditions of the ambient-temperature heat exchangers in Stirling-type pulse tube refrigerators.The experimental results summarized as the Nusselt number are presented for analysis.An increase in the pressure ratio can result in a marked rise in the Nussclt number,which indicates that the compression-expansion effect should be considered in characterizing the heat transfer of the oscillating flow,especially in the cases with a higher Valensi number and a lower maximum Reynolds number.

  18. Numerical simulation of two phase flows in heat exchangers

    The report presents globally the works done by the author in the thermohydraulic applied to nuclear reactors flows. It presents the studies done to the numerical simulation of the two phase flows in the steam generators and a finite element method to compute these flows. (author)

  19. Flow-induced vibration analysis of heat exchanger and steam generator designs

    Tube and shell heat exchange components such as steam generators, heat exchangers and condensers are essential parts of CANDU nuclear power stations. Excessive flow-induced vibration may cause tube failures by fatigue or more likely by fretting-wear. Such failures may lead to station shutdowns that are very undesirable in terms of lost production. Hence good performance and reliability dictate a thorough flow-induced vibration analysis at the design stage. This paper presents our approach and techniques in this respect. (author)

  20. The effect of groundwater flow on the thermal front created by borehole heat exchangers

    Tolooiyan, Ali; Hemmingway, Phil

    2012-01-01

    This paper presents an analysis performed using a coupled TEMP/W-SEEP/W finite element model to consider both the conducive and convective effects of groundwater flow on the thermal regime created by a ground source energy system. The change in the development of the sub-surface thermal regime created by ground source energy borehole heat exchangers caused by a groundwater flow across a site, relative to a scenario where groundwater flow does not exist is examined. Analys...

  1. Microscale Regenerative Heat Exchanger

    Moran, Matthew E.; Stelter, Stephan; Stelter, Manfred

    2006-01-01

    The device described herein is designed primarily for use as a regenerative heat exchanger in a miniature Stirling engine or Stirling-cycle heat pump. A regenerative heat exchanger (sometimes called, simply, a "regenerator" in the Stirling-engine art) is basically a thermal capacitor: Its role in the Stirling cycle is to alternately accept heat from, then deliver heat to, an oscillating flow of a working fluid between compression and expansion volumes, without introducing an excessive pressure drop. These volumes are at different temperatures, and conduction of heat between these volumes is undesirable because it reduces the energy-conversion efficiency of the Stirling cycle.

  2. Flow distribution analysis in nuclear heat exchangers with application to CRBRP-IHX

    The shell side flow distribution of a shell-and-tube heat exchanger, in which the shell side fluid moves downwards in an axial/cross flow combination dictated by the design of the flow baffles, is examined. Depending on the degree of overlapping and perforation of the baffles, the magnitude of the cross flow component can be controlled in a manner compatible with the unit design. Axial/cross flow field would yield a relatively small pressure drop on the shell side, and in the meantime it creates sufficient fluid mixing to minimize any thermal unbalance among the heat transfer tubes. Such requirements are essential in the design of nuclear heat exchangers similar to the CRBRP-IHX. The present flow distribution analysis utilizes two models: The lumped model and the detailed model. The lumped model employs an overall flow distribution and pressure drop approach to determine the magnitudes of the axial and cross flow components as a function of the baffle overlapping and baffle perforation. The detailed model utilizes more of a fundamental approach in solving the governing equations for the conservation of mass and momentum of a turbulent flowing fluid in a nodal mesh. The mesh incorporates distributed resistances resulting from the presence of the heat transfer tubes and the flow baffles in the tube bundle. The model employs a modified version of the computer code VARR II tailored specifically to the analysis of the shell side flow of heat exchangers. The results of both models are indicated and compared with emphasis on demonstrating the influence of the baffle overlapping and baffle perforation on the flow field and the pressure distribution

  3. Effectiveness-ntu computation with a mathematical model for cross-flow heat exchangers

    H. A. Navarro

    2007-12-01

    Full Text Available Due to the wide range of design possibilities, simple manufactured, low maintenance and low cost, cross-flow heat exchangers are extensively used in the petroleum, petrochemical, air conditioning, food storage, and others industries. In this paper a mathematical model for cross-flow heat exchangers with complex flow arrangements for determining epsilon -NTU relations is presented. The model is based on the tube element approach, according to which the heat exchanger outlet temperatures are obtained by discretizing the coil along the tube fluid path. In each cross section of the element, tube-side fluid temperature is assumed to be constant because the heat capacity rate ratio C*=Cmin/Cmax tends toward zero in the element. Thus temperature is controlled by effectiveness of a local element corresponding to an evaporator or a condenser-type element. The model is validated through comparison with theoretical algebraic relations for single-pass cross-flow arrangements with one or more rows. Very small relative errors are obtained showing the accuracy of the present model. epsilon -NTU curves for several complex circuit arrangements are presented. The model developed represents a useful research tool for theoretical and experimental studies on heat exchangers performance.

  4. Coefficients of turbulent heat and pulse exchange in liquid flows with high level of turbulence

    For calculating characteristics of turbulent heat and pulse exchange the method is suggested which allows to use the measurement data of velocity pulsation in channels with complex geometry. In the method single-type characteristic of turbulent pulse exchange is used for inlet with unspecified geometry and for area with developed flow. The characteristics are necessary as closing dependences for numerical study of thermohydraulic processes in channels

  5. Numerical simulation of turbine cascade flow with blade-fluid heat exchange

    Louda, Petr; Sváček, P.; Fořt, J.; Fürst, J.; Halama, J.; Kozel, Karel

    2013-01-01

    Roč. 219, č. 13 (2013), s. 7206-7214. ISSN 0096-3003 R&D Projects: GA ČR(CZ) GAP101/10/1329 Institutional support: RVO:61388998 Keywords : turbomachinery * heat exchange * turbulent flow * coupled problem Subject RIV: BA - General Mathematics Impact factor: 1.600, year: 2013

  6. Dynamic model of counter flow air to air heat exchanger for comfort ventilation with condensation and frost formation

    Nielsen, Toke Rammer; Rose, Jørgen; Kragh, Jesper

    2009-01-01

    In cold climates heat recovery in the ventilation system is essential to reduce heating energy demand. Condensation and freezing occur often in efficient heat exchangers used in cold climates. To develop efficient heat exchangers and defrosting strategies for cold climates, heat and mass transfer...... on a prototype heat exchanger for cold climates....... must be calculated under conditions with condensation and freezing. This article presents a dynamic model of a counter flow air to air heat exchanger taking into account condensation and freezing and melting of ice. The model is implemented in Simulink and results are compared to measurements...

  7. Granular flow and thermal performance of Moving Bed Heat Exchangers: Comparison of the Euler-Euler model with experimental results

    Baumann, Torsten

    2014-01-01

    A moving bed heat exchanger (MBHX) is a promising technology option for efficient heat recovery from hot particles and can be used as steam generator for concentrating solar power plants with particle-based thermal energy storage. A moving bed heat exchanger is a tube bundle heat exchanger, in which a granular bulk flows downwards gravity driven while passing the heat exchanger tubes. In the tubes, a heat transfer fluid is heated up, e.g. evaporating water. For the solar specific device in...

  8. Heat Transfer & Periodic Flow Analysis of Heat Exchanger by CFD with Nano Fluids

    Mr.V.V.Ramakrishna

    2016-01-01

    Many heat transfer applications such as steam generators in a boiler or air cooling coil of an air conditioner, can be modelled in a bank of tubes containing a fluid flowing at one temperature that is immersed in a second fluid in a cross flow at different temperature. CFD simulations are a useful tool for understanding flow and heat transfer principles as well as for modelling these types of geometries. Both the fluids considered in the present study are CUO Nano fluids, and flow...

  9. INTENSIFICATION OF HEAT TRANSFER AND FLOW IN HEAT EXCHANGER WITH SHELL AND HELICALLY COILED TUBE BY USING NANO FLUIDS

    Dr. Khalid Faisal Sultan

    2015-01-01

    Full Text Available This article presents an experimental study on enhancement of heat transfer and pressure drop of nanofluids flow. In this study the method using to enhancement of heat transfer and pressure drop, by used the helically coiled tube heat exchange and the nanofluids instead of the base fluid (oil. The concentrations of nanofluid used are ranging from (5 – 30 wt%. The shell of the heat exchanger is constant wall temperature (CWT . Two types of nanoparticles used in this paper silver (Ag (30nm and Titanium Oxide (TiO2 (50nm as well as the base fluid (oil. The effect of different parameters such as flow Reynolds number, nanofluid temperature, concentration and type of nanoparticle on heat transfer coefficient and pressure drop of the flow are studied at constant wall temperature. The obtained results show an increase in heat transfer coefficient of 45.35% for Ag + oil and 32.29% for TiO2 + oil at concentration of 30 wt % compared with base fluid (oil. The heat transfer coefficient and pressure drop is increased by using nanofluids (Ag, TiO2 – oil instead of the base fluid (oil. In addition the results indicated that by using heat exchanger with shell and helically coiled tube, the heat transfer performance is improved as well as the pressure drop enhancement due to the curvature of the tube. Furthermore, a maximum increase of 34.15% (Ag + Oil and 27.23% (TiO2+ Oil in Nusselt number ratio for a range of Reynolds numbers between 20 and 200. This paper decided that the nanofluid behaviors are close to typical Newtonian fluids through the relationship between viscosity and shear rate. Moreover to performance index are used to present the corresponding flow and heat transfer technique. The type and size nanoparticles play an important role in enhancement of heat transfer rate

  10. Numerical investigation of a high-temperature counter-flow compact heat exchanger

    Very High Temperature Reactors (VHTRs) require high temperature, high integrity, and highly effective heat exchangers during normal and off-normal conditions. A class of compact plate-type heat exchanger, Printed Circuit Heat Exchangers (PCHEs) is being considered for use in VHTRs. In the current study, simplified and full-size PCHE models are investigated numerically using FluentTM software. The geometry considered in the study replicate the PCHEs that were fabricated using Alloy 617 plates for use in a high-temperature helium test facility at The Ohio State University. The cases considered are based upon the design conditions of the high-temperature test facility: operating pressure of 3 MPa, hot side inlet temperature of 1,173 K, cold side inlet temperature of 813 K, and mass flow rates ranging from 10 to 80 kg/h. The ranges of mass flow rates and temperatures correspond to laminar and laminar-to-turbulent transition flows in the PCHE flow passages. Heat transfer and pressure drop are evaluated in both models to provide preliminary performance data for the laboratory scale PCHEs to be operated at temperatures similar to those of the VHTRs. Local convective heat transfer coefficients are calculated for channels on the hot and cold sides and compared to published experimental results for the laminar flow cases and the Gnielinski correlation for the transition flow cases. The overall heat transfer coefficient ranges from 563-1,697 W/m2-K. The maximum pressure drop in this particular PCHE is found to be approximately 1.5% of the system operating pressure. The calculated convective heat transfer coefficients and pressure drop compare well with the models in the literature. (author)

  11. Shell-side single-phase flows and heat transfer in shell-and-tube heat exchangers, 2

    Attention is focused on flows and heat transfer around a tube bundle located near the inlet nozzle in segmentally baffled tubular heat exchangers. A finite-difference analysis is performed to determine flow patterns, local heat ransfer coefficients, and pressure drops across a tube bundle. They are found to agree within a reasonable accuracy with experimental data. Particular attention is directed to the effects of the diameter of an inlet nozzle on flow patterns and local heat transfer coefficients. A noteworthy finding is that, with the use of a relatively large inlet nozzle whose diameter is roughly half of the shell diameter, the variation of local heat transfer coefficient in a tube bundle is contained in a tolerable range of 30 per cent. (author)

  12. Quasi-steady-state model of a counter flow air-to-air heat exchanger with phase change

    Rose, Jørgen; Nielsen, Toke Rammer; Kragh, Jesper;

    2008-01-01

    -exchanger. Developing highly efficient heat-exchangers and strategies to avoid/remove frost formation implies the use of detailed models to predict and evaluate different heat-exchanger designs and strategies. This paper presents a quasi-steady-state model of a counter-flow air-to-air heat-exchanger that takes......Using mechanical ventilation with highly efficient heat-recovery in northern European or arctic climates is a very efficient way of reducing the energy use for heating in buildings. However, it also presents a series of problems concerning condensation and frost formation in the heat...

  13. Heat Transfer & Periodic Flow Analysis of Heat Exchanger by CFD with Nano Fluids

    Mr.V.V.Ramakrishna

    2016-01-01

    Full Text Available Many heat transfer applications such as steam generators in a boiler or air cooling coil of an air conditioner, can be modelled in a bank of tubes containing a fluid flowing at one temperature that is immersed in a second fluid in a cross flow at different temperature. CFD simulations are a useful tool for understanding flow and heat transfer principles as well as for modelling these types of geometries. Both the fluids considered in the present study are CUO Nano fluids, and flow is classified as laminar and steady with Reynolds number between 100- 600.The mass flow rate of the cross flow and diameter has been varied (such as 0.05, 0.1, 0.15, 0.20, 0.25, 0.30 kg/sec and 0.8, 1.0.1.2 &1.4cm and the models are used to predict the flow and temperature fields that result from convective heat transfer. Due to symmetry of the tube bank and the periodicity of the flow inherent in the tube bank geometry, only a portion of the geometry will be modelled and with symmetry applied to the outer boundaries. The inflow boundary will be redefined as a periodic zone and the outflow boundary is defined as the shadow. The various static pressures, velocities, and temperatures obtained are reported. In this present project tubes of different diameters and different mass flow rates are considered to examine the optimal flow distribution. Further the problem has been subjected to effect of materials used for tubes manufacturing on heat transfer rate. Materials considered are copper and Nickle Chromium alloys. Results emphasize the utilization of alloys in place of copper as tube material serves better heat transfer with most economical way.

  14. Flow and conjugate heat exchange in a rotating cavity with an axially supplied working medium

    Volkov, K. N.

    2011-03-01

    Numerical modeling of the turbulent flow and conjugate heat exchange in a cavity bounded by a rotor and a stator is carried out. Coupled thermal calculations are based on the unsteady heat-conduction equation describing the temperature distribution within a solid and Reynolds-averaged Navier-Stokes equations closed using the k-ɛ turbulence model, which allow calculation of the velocity, pressure, and temperature distributions in the fluid-filled region. The space-time distributions of the temperature and the heat flux on the metal-fluid interface are obtained in two- and three-dimensional formulations of the problem on a structured and an unstructured grid.

  15. Modeling pressure drop of inclined flow through a heat exchanger for aero-engine applications

    Missirlis, D. [Laboratory of Fluid Mechanics and Turbomachinery, Department of Mechanical Engineering, Aristotle University of Thessaloniki, Thessaloniki 54 124 (Greece); Yakinthos, K. [Laboratory of Fluid Mechanics and Turbomachinery, Department of Mechanical Engineering, Aristotle University of Thessaloniki, Thessaloniki 54 124 (Greece)]. E-mail: kyros@eng.auth.gr; Storm, P. [MTU Aero Engines GmbH, Dachauerstrasse 665, 80995 Muenchen (Germany); Goulas, A. [Laboratory of Fluid Mechanics and Turbomachinery, Department of Mechanical Engineering, Aristotle University of Thessaloniki, Thessaloniki 54 124 (Greece)

    2007-06-15

    In the present work further numerical predictions for the flow field through a specific type of a heat exchanger, which is planned to be used in the exhaust nozzle of aircraft engines. In order to model the flow field through the heat exchanger, a porous medium model is used based on a simple quadratic relation, which connects the pressure drop with the inlet air velocity in the external part of the heat exchanger. The aim of this work is to check the applicability of the quadratic law in a variety of velocity inlet conditions configured by different angles of attack. The check is performed with CFD and the results are compared with new available experimental data for these inlet conditions. A detailed qualitative analysis shows that although the quadratic law has been derived for a zero angle of attack, it performs very well for alternative non-zero angles. These observations are very helpful since this simple pressure drop law can be used for advanced computations where the whole system of the exhaust nozzle together with the heat exchangers can be modeled within a holistic approach.

  16. Improving thermal performances of a counter flow microchannel heat exchanger by using nanofluid

    Hasan, M.I. [Thi-Qar Univ., Nassiriya (Iraq). Dept. of Mechanical Engineering; Yaghoubi, M. [Academy of Sciences, Tehran (Iran, Islamic Republic of); Rageb, A.M.A. [Basra Univ., Basra (Iraq). Dept. of Mechanical Engineering, College of Engineering

    2009-07-01

    A counter-flow microchannel heat exchanger (CFMCHE) with Cu-Water and Al{sub 2}0{sub 3}-Water nanofluids was simulated. The nanofluid fraction volumes were in the range of 1 to 5 per cent. Computational fluid dynamics (CFD) were used to calculate flow velocity distribution, pressure and temperature. The finite volume method was used to convert the governing equations into algebraic equations. A SIMPLE algorithm was used to enforce mass conservation and obtain pressure fields. The study showed that the thermal performance of the CFMCHE increased using the nanofluids. No extra increase in pressure drop was caused by the ultra-fine solid particles and low volume fraction concentrations. The nanofluid-cooled CFMCHE absorbed more energy than water-cooled CFMCHE when flow rates were low. Heat transfer in high flow rates was dominated by volume flow rates. The nanoparticles did not increase heat absorption. However, the effect of the nanofluids was higher in the heat exchanger opening due to the effect of the solid particles on the development of the boundary layer. It was concluded that the performance of the CFMCHE improved when nanofluids with higher thermal conductivities were used. 16 refs., 3 tabs., 9 figs.

  17. Laminar-flow Liquid-to-air Heat Exchangers - Energy-efficient Display Cabinet Applications

    Haglund Stignor, Caroline

    2009-02-15

    Provisions are stored and displayed in supermarkets and grocery stores, at a temperature lower than the ambient, in display cabinets, which are responsible for a significant amount of the energy use in this sector. During the 1990s, major changes in the regulations governing the use of synthetic refrigerants took place in Sweden. This resulted in many refrigeration systems being converted to systems with indirect cooling by means of a liquid secondary refrigerant. The cooling coil is an important component in a display cabinet and traditionally, different kinds of tube-coils, with aluminium fins on expanded circular copper tubes, have been used. Many secondary heat transfer media have relatively high viscosities at low temperatures, and so the flow regime is often laminar, which may lead to poor heat transfer. However, it is possible to achieve high heat transfer coefficients even for laminar flows if an appropriate design of the heat exchanger is applied. Flat-tube heat exchangers have been used for a long time in automotive applications, where compactness is important. The display cabinet application involves low air velocities in combination with condensation of water vapour, and sometimes even frosting, and is therefore different from other applications where flat-tube heat exchangers have been used earlier. The objective of this research work has been to find a suitable, more energy efficient, heat exchanger design for indirectly cooled display cabinets. An efficiency that would mean that temperature differences would be so small that frosting could be avoided was aimed for. This research work has sandwiched experimental investigations with theoretical modelling and parameter studies. Initially, the heat transfer and pressure drop performance of conventional cooling coils operating with liquid secondary refrigerants was studied in fullscale experiments. Thereafter, the liquid-side (or tube-side) heat transfer was studied experimentally in small

  18. Flow measurement and characterization in shallow geothermal systems used for downhole heat exchanger applications

    Churchill, D.; Culver, G.G.; Reistad, G.M.

    1977-01-01

    In the largest non-electrical application of geothermal energy presently occurring in the United States, over 400 relatively shallow wells are being used for extraction of energy with downhole heat exchangers. Despite this large amount of application, the exact nature of the flows in the wells has not before been characterized. Knowledge to date on the nature of flows in the systems is summarized, and an ongoing experimental program for making appropriate downhole measurements to determine flows is described in detail. Flow characterization was a principal object of this study. Horizontal cross-flows of geothermal fluid may occur at upper and/or lower levels in the well where perforations in the well casing are situated. In addition, natural convection may induce vertical flows within the well casing which would be influenced by the presence or absence of a heat exchanger. Three main aspects of the experimental program are reported on: (i) a review of potentially applicable methods for measuring vertical and horizontal flows in wells, (ii) the limitations and preliminary results of using a vane anemometer for measuring vertical flows, and (iii) the description of the selected hot-film probe, its associated pressurized calibration facility, and means of making well measurements.

  19. Experiments on flow induced vibrations in a heat exchanger tube bundle

    Most structure and equipment used in nuclear power plant and process plant, such as reactor internals, fuel rod bundles, steam generator tubes and heat exchanger tubes are sub-merged in the fluid. These structures are subjected to flow-induced vibration. An experimental study has been carried out for Reynolds number (7.15 x 103 3) and reduced velocities (1 r < 19) on a research heat exchanger tube bundle to simulate the real conditions. Effect of thermal loading has also been considered. Experimental natural frequencies have been compared to existing literature. Effect of flow rate and pressure on tube drag, lift and axial forces has been analyzed. It has been shown that temperature increase results favorably with respect to stability against vibration as indicated by decrease in volumetric fretting wear loss at loose supports which is due to increase in damping with temperature (thermal damping). (authors)

  20. Velocity Boundary Layer Analysis of a Flat Plate Heat Exchanger in Laminar Flow: A Case Study

    M. Mirdrikvand

    2012-01-01

    Full Text Available In this article, a behavioral analysis of velocity boundary layer in a flat plate heat exchanger in laminar flow condition through CFD simulation using FLUENT software is done. The main objective of this study is to determine the velocity vectors between the flat plates of the heat exchanger. In addition, wake occurrence, differences of velocity at different surfaces between plates, angles of velocity vectors and the effect of wake phenomenon on the shear stresses exerted on the plates are discussed in detail. The study graphically illustrates results based on fluid’s behavior by a 3D and 2D simulation with air and water as cold and hot streams that affect plate’s situation and its hydro dynamical operations. Consequently, some important design features regarding wake point occurrence and pressure loss are investigated. In addition, eddy current and reverse flows in the wake area and the angles of the velocity vectors are described.

  1. Nuclear research reactor IEA-R1 heat exchanger inlet nozzle flow - a preliminary study

    As a computational fluid mechanics training task, a preliminary model was developed. ANSYS-CFXR code was used in order to study the flow at the inlet nozzle of the heat exchanger of the primary circuit of the nuclear research reactor IEA-R1. The geometry of the inlet nozzle is basically compounded by a cylinder and two radial rings which are welded on the shell. When doing so there is an offset between the holes through the shell and the inlet nozzle. Since it is not standardized by TEMA, the inlet nozzle was chosen for a preliminary study of the flow. Results for the proposed model are presented and discussed. (author)

  2. Heat exchanger restart evaluation

    Morrison, J.M.; Hirst, C.W.; Lentz, T.F.

    1992-03-18

    On December 24, 1991, the K-Reactor was in the shutdown mode with full AC process water flow and full cooling water flow. Safety rod testing was being performed as part of the power ascension testing program. The results of cooling water samples indicated tritium concentrations higher than allowable. Further sampling and testing confirmed a Process Water System to Cooling Water System leak in heat exchanger 4A (HX 4A). The heat exchanger was isolated and the plant shutdown. Heat exchanger 4A was removed from the plant and moved to C-Area prior to performing examinations and diagnostic testing. This included locating and identifying the leaking tube or tubes, eddy current examination of the leaking tube and a number of adjacent tubes, visually inspecting the leaking tube from both the inside as well as the area surrounding the identified tube. The leaking tube was removed and examined metallurgically to determine the failure mechanism. In addition ten other tubes that either exhibited eddy current indications or would represent a baseline condition were removed from heat exchanger 4A for metallurgical examination. Additional analysis and review of heat exchanger leakage history was performed to determine if there are any patterns which can be used for predictive purposes. Compensatory actions have been taken to improve the sensitivity and response time to any future events of this type. The results of these actions are summary herein.

  3. Heat exchanger restart evaluation

    Morrison, J.M.; Hirst, C.W.; Lentz, T.F.

    1992-03-18

    On December 24, 1991, the K-Reactor was in the shutdown mode with full AC process water flow and full cooling water flow. Safety rod testing was being performed as part of the power ascension testing program. The results of cooling water samples indicated tritium concentrations higher than allowable. Further sampling and testing confirmed a Process Water System to Cooling Water System leak in heat exchanger 4A (HX 4A). The heat exchanger was isolated and the plant shutdown. Heat exchanger 4A was removed from the plant and moved to C-Area prior to performing examinations and diagnostic testing. This included locating and identifying the leaking tube or tubes, eddy current examination of the leaking tube and a number of adjacent tubes, visually inspecting the leaking tube from both the inside as well as the area surrounding the identified tube. The leaking tube was removed and examined metallurgically to determine the failure mechanism. In addition ten other tubes that either exhibited eddy current indications or would represent a baseline condition were removed from heat exchanger 4A for metallurgical examination. Additional analysis and review of heat exchanger leakage history was performed to determine if there are any patterns which can be used for predictive purposes. Compensatory actions have been taken to improve the sensitivity and response time to any future events of this type. The results of these actions are summarized.

  4. Heat exchanger restart evaluation

    On December 24, 1991, the K-Reactor was in the shutdown mode with full AC process water flow and full cooling water flow. Safety rod testing was being performed as part of the power ascension testing program. The results of cooling water samples indicated tritium concentrations higher than allowable. Further sampling and testing confirmed a Process Water System to Cooling Water System leak in heat exchanger 4A (HX 4A). The heat exchanger was isolated and the plant shutdown. Heat exchanger 4A was removed from the plant and moved to C-Area prior to performing examinations and diagnostic testing. This included locating and identifying the leaking tube or tubes, eddy current examination of the leaking tube and a number of adjacent tubes, visually inspecting the leaking tube from both the inside as well as the area surrounding the identified tube. The leaking tube was removed and examined metallurgically to determine the failure mechanism. In addition ten other tubes that either exhibited eddy current indications or would represent a baseline condition were removed from heat exchanger 4A for metallurgical examination. Additional analysis and review of heat exchanger leakage history was performed to determine if there are any patterns which can be used for predictive purposes. Compensatory actions have been taken to improve the sensitivity and response time to any future events of this type. The results of these actions are summarized

  5. Investigation and application of reduced-order methods for flows study in heat exchanger tube bundles

    The objective of this thesis is to study the ability of model reduction for investigations of flow-induced vibrations in heat exchangers tube bundle systems.These mechanisms are a cause of major concern because heat exchangers are key elements of nuclear power plants and on-board stoke-holds.In a first part, we give a recall on heat exchangers functioning and on vibratory problems to which they are prone. Then, complete calculations leaded with the CFD numerical code Code-Saturne are carried out, first for the flow around a single circular cylinder (fixed then elastically mounted) and then for the case of a tube bundle system submitted to cross-flow. Reduced-order method POD is applied to the flow resolution with fixed structures. The obtained results show the efficiency of this technique for such configurations, using stabilization methods for the dynamical system resolution in the tube-bundle case. Multiphase-POD, which is a method enabling the adaptation of POD to fluid-structure interactions, is applied. Large displacements of a single cylinder elastically mounted under cross-flow, corresponding to the lock-in phenomenon,are well reproduced with this reduction technique. In the same way, large displacements of a confined moving tube in a bundle are shown to be faithfully reconstructed.Finally, the use of model reduction is extended to parametric studies. First, we propose to use the method which consists in projecting Navier-Stokes equations for several values of the Reynolds number on to a unique POD basis. The results obtained confirm the fact that POD predictability is limited to a range of parameter values. Then, a basis interpolation method, constructed using Grassmann manifolds and allowing the construction of a POD basis from other pre-calculated basis, is applied to basic cases. (author)

  6. Thermal-hydraulic performance of novel louvered fin using flat tube cross-flow heat exchanger

    Junqi DONG; Jiangping CHEN; Zhijiu CHEN

    2008-01-01

    Experimental studies were conducted to investigate the air-side heat transfer and pressure drop characteristics of a novel louvered fins and flat tube heat exchangers. A series of tests were conducted for 9 heat exchangers with different fin space and fin length, at a constant tube-side water flow rate of 2.8 m/h. The air side thermal performance data were analyzed using the effectiveness-NTU method. Results were presented as plot of Colburn j factor and friction factor f against the Reynolds number in the range of 500-6500. The characteristics of the heat transfer and pressure drop of different fin space and fin length were analyzed and compared. In addition, the curves of the heat transfer coefficients vs. pumping power per unit heat transfer area were plotted. Finally, the area optimization factor was used to evaluate the thermal hydraulic performance of the louvered fins with differential geometries. The results showed that the j and ffactors increase with the decrease of the fin space and fin length, and the fin space has more obvious effect on the thermal hydraulic characteristics of the novel louvered fins.

  7. Quasi-steady-state model of a counter-flow air-to-air heat-exchanger with phase change

    Rose, Joergen; Nielsen, Toke Rammer; Kragh, Jesper; Svendsen, Svend [Department of Civil Engineering, Technical University of Denmark, Brovej, Building 118, DK-2800 Kgs. Lyngby (Denmark)

    2008-05-15

    Using mechanical ventilation with highly efficient heat-recovery in northern European or arctic climates is a very efficient way of reducing the energy use for heating in buildings. However, it also presents a series of problems concerning condensation and frost formation in the heat-exchanger. Developing highly efficient heat-exchangers and strategies to avoid/remove frost formation implies the use of detailed models to predict and evaluate different heat-exchanger designs and strategies. This paper presents a quasi-steady-state model of a counter-flow air-to-air heat-exchanger that takes into account the effects of condensation and frost formation. The model is developed as an Excel spreadsheet, and specific results are compared with laboratory measurements. As an example, the model is used to determine the most energy-efficient control strategy for a specific heat-exchanger under northern European and arctic climate conditions. (author)

  8. Parametric study of gross flow maldistribution in a single-pass shell and tube heat exchanger in turbulent regime

    Highlights: • A potential means of reducing flow maldistribution in exchangers. • In turbulent flows, maldistribution is but only tube number. • A Gaussian function can also express flow maldistribution in the exchanger. -- Abstract: Uniform distribution of flow in tube bundle of shell and tube heat exchangers is an arbitrary assumption in conventional heat exchanger design. Nevertheless, in practice, flow maldistribution may be an inevitable occurrence which may have severe impacts on thermal and mechanical performance of heat exchangers i.e. fouling. The present models for flow maldistribution in the tube-side deal only with the maximum possible velocity deviation. Other flow maldistribution models propose and recommend the use of a probability distribution, e.g. Gaussian distribution. None of these, nevertheless, estimate quantitatively the number of tubes that suffer from flow maldistribution. This study presents a mathematical model for predicting gross flow maldistribution in the tube-side of a single-pass shell and tube heat exchanger. It can quantitatively estimate the magnitude of flow maldistribution and the number of tubes which have been affected. The validation of the resultant model has been confirmed when compared with similar study using computational fluid dynamics (CFD)

  9. Two-phase flow phenomena assessment in minichannels for compact heat exchangers using image analysis methods

    Highlights: • Analysis of the two-phase flow structure in minichannel. • Innovative use of stereology methods and hi-speed photography. • Application of stereological parameters to flow monitoring. - Abstract: The paper describes a method of two-phase flow structure evaluation for minichannels. The two-phase flow structure appears in gas–liquid mixture. The research is based on innovative approach, with the use of stereology methods. Evaluation of the flow structure is made by image analysis. The images are obtained with high-speed visualization technique. The applied stereological analysis is based on the linear methods – the random secants method and directed secants method. Development of mini heat exchangers requires knowledge of the two-phase flow phenomena. The major result of conducted research is that for each flow structure there is a set of stereological parameters, enabling the quantitative estimation of the two-phase flow. It has been found that the interrelation of stereological parameters, during the change of the flow structure, can be used for controlling the operating conditions. The basic conclusion is that the knowledge about the character of the changes taking place in the flow structure may be used for constant process adjustment for various two-phase gas–liquid or gas–solid systems

  10. Heat exchanger performance monitoring guidelines

    Fouling can occur in many heat exchanger applications in a way that impedes heat transfer and fluid flow and reduces the heat transfer or performance capability of the heat exchanger. Fouling may be significant for heat exchanger surfaces and flow paths in contact with plant service water. This report presents guidelines for performance monitoring of heat exchangers subject to fouling. Guidelines include selection of heat exchangers to monitor based on system function, safety function and system configuration. Five monitoring methods are discussed: the heat transfer, temperature monitoring, temperature effectiveness, delta P and periodic maintenance methods. Guidelines are included for selecting the appropriate monitoring methods and for implementing the selected methods. The report also includes a bibliography, example calculations, and technical notes applicable to the heat transfer method

  11. Shellside flow-induced tube vibration in typical heat exchanger configurations: Overview of a research program

    Halle, H.; Chenoweth, J. M.; Wambsganss, M. W.

    A comprehensive research program is being conducted to develop the necessary criteria to assist designers and operators of shell-and-tube heat exchangers to avoid detrimental flow-induced tube vibration. This paper presents an overview of the insights gained from shellside water-flow testing on a horizontal, industrial-sized test exchanger that can be configured in many ways using interchangeable tube bundles and replaceable nozzles. Nearly 50 different configurations have been tested representing various combinations of triangular, square, rotated-triangular, and rotated-square tubefield layouts; odd and even numbers of crosspasses; and both single- and double-segmental baffles with different cut sizes and orientations. The results are generally consistent with analytical relationships that predict tube vibration response by the combined reinforcing effect of the vibration mode shape and flow velocity distribution. An understanding of the vibration and instability performance is facilitated by recognizing that the excitation is induced by three separate, though sometimes interacting, flow conditions. These are the crossflows that generate classic fluidelastic instabilities in the interior of the tube bundle, the entrance and exit bundle flow from and into the shell nozzles, and the localized high velocity bypass and leakage stream flows. The implications to design and/or possible field remedies to avoid vibration problems are discussed.

  12. The Gravitational Heat Exchanger

    De Aquino, Fran

    2015-01-01

    The heat exchangers are present in many sectors of the economy. They are widely used in Refrigerators, Air-conditioners, Engines, Refineries, etc. Here we show a heat exchanger that works based on the gravity control. This type of heat exchanger can be much more economic than the conventional heat exchangers.

  13. Heat exchanger vibration

    The heat exchangers of various types are common items of plant in the generation and transmission of electricity. The amount of attention given to the flow-induced vibrations of heat exchangers by designers is usually related to the operational history of similar items of plant. Consequently, if a particular design procedure yields items of plant which behave in a satisfactory manner during their operational life, there is little incentive to improve or refine the design procedure. On the other hand, failures of heat exchangers clearly indicate deficiencies in the design procedures or in the data available to the designer. When such failures are attributable to flow-induced vibrations, the identification of the mechanisms involved is a prime importance. Ideally, basic research work provides the background understanding and the techniques necessary to be able to identify the important mechanisms. In practice, the investigation of a flow-induced vibration problem may identify the presence of mechanisms but may not be able to quantify their effects adequately. In these circumstances the need for additional work is established and the objectives of the research programme emerge. The purpose of this paper is to outline the background to the current research programme at C.E.R.L. on heat exchanger vibration

  14. Performance testing of cross flow heat exchanger operating in the atmosphere of flue gas particulate with vapor condensation

    Nuntaphan, A.

    2006-05-01

    Full Text Available Performance testing of a cross flow heat exchanger operating under the atmosphere of flue gas particulate from combustion was carried out in this work. This heat exchanger exchanges heat between flue gas from the fuel oil combustion and cold water. The heat exchanger is composed of a spiral finned tube bank having 3 rows and 8 tubes per row with a staggered arrangement. The fin spacings considered are 2.85 and 6.10 mm. The theories of thermodynamics and heat transfer are used for analyzing the performance of this system.In this experiment, the flue gas temperature of 200ºC from combustion having 0.35 kg/s mass flow rate flows along outside surface of the heat exchanger and transfers heat to the 25ºC cooling water having 0.15 kg/s mass flow rate flowing in the tube side. Each experiment uses 750 hr for testing. During the testing, part of flue gas condenses on the heat transfer surface.From the experiment, it was found that the heat transfer rate of both heat exchangers tended to decrease with time while the airside pressure drop increased. These results come from the fouling on the heat transfer surface. Moreover, it is found that the heat exchanger having 2.85 mm fin spacing has an approximately 4 times higher fouling resistance than that of the 6.10 mm fin spacing.In this work a model for calculating the fouling resistance is also developed as a the function of time. The model is developed from that of Kern and Seaton and the mean deviation of the model is 0.789.

  15. Optimization of zigzag flow channels of a printed circuit heat exchanger for nuclear power plant application

    Printed circuit heat exchanger (PCHE) is recently considered as a recuperator for the high-temperature gas cooled reactor. In this study, shape optimization of zigzag flow channels in a PCHE has been performed to enhance heat transfer performance and reduce the friction loss based on three-dimensional Reynolds-averaged Navier-Stokes analysis with the Shear Stress Transport Turbulence model. A multi-objective genetic algorithm is used for the multi-objective optimization. Two non-dimensional objective functions related to heat transfer performance and friction loss are employed. The shape of a flow channel is defined by two geometric design variables, viz. the cold channel angle and the ellipse aspect ratio of the cold channel. The experimental points within the design space are selected using Latin hypercube sampling as the design of the experiment. The response surface approximation model is used to approximate the Pareto-optimal front. Five optimal designs on the Pareto-optimal front have been selected using k-means clustering. The flow and heat transfer characteristics, as well as the objective function values, of these designs have been compared with those of the reference design. (author)

  16. Experimental Study of Inlet/Outlet Flow Characteristics in Tube-side of Shell and Tube Heat Exchanger

    The inlet/outlet flow in the tube-side of the shell and tube heat exchanger was experimentally measured to investigate the effect of the porous baffle on uniform flow distribution. A 1/3rd scale-downed model of a heat exchanger was used and particle image velocimetry was applied for measuring the instantaneous velocity vector fields. The absolute errors in the flow rate were calculated and compared for the tube-side with and without the porous baffle, by varying the flow rate from 60 to 90 LPM. The results revealed that the porous baffle can improve flow uniformity and reduce the absolute error in the flow rate of the model with the baffle by about 74%, compared to that without the baffle. This result can be used for improving the performance and design of the shell and tube heat exchanger

  17. Experimental Study of Inlet/Outlet Flow Characteristics in Tube-side of Shell and Tube Heat Exchanger

    Tu, Xin Cheng; Wang, Kai; Kim, Hyoung-Bum [Gyeongsang National University, Jinju (Korea, Republic of); Park, Seung-Ha [Donghwa Entec Co. Ltd., Busan (Korea, Republic of)

    2014-07-15

    The inlet/outlet flow in the tube-side of the shell and tube heat exchanger was experimentally measured to investigate the effect of the porous baffle on uniform flow distribution. A 1/3rd scale-downed model of a heat exchanger was used and particle image velocimetry was applied for measuring the instantaneous velocity vector fields. The absolute errors in the flow rate were calculated and compared for the tube-side with and without the porous baffle, by varying the flow rate from 60 to 90 LPM. The results revealed that the porous baffle can improve flow uniformity and reduce the absolute error in the flow rate of the model with the baffle by about 74%, compared to that without the baffle. This result can be used for improving the performance and design of the shell and tube heat exchanger.

  18. Air flow test of MK-III dump heat exchanger tube arrays for JOYO

    Isozaki, Kazunori; Kawahara, Hirotaka; Tomita, Naoki [Power Reactor and Nuclear Fuel Development Corp., Oarai, Ibaraki (Japan). Oarai Engineering Center

    1997-07-01

    The reactor thermal power of JOYO MK-III is to be increased from 100MWt to 140MWt due to high performance of reactor core. So, Dump Heat Exchanger(DHX) of MK-III was designed to improve its heat removal capability by changing U type heat transport tube arrays to {Sigma} type tube arrays and increasing air flow. Natural frequency between support and support of MK-III DHX`s tube arrays was about 15Hz, and Karman vortex shedding frequency of tube arrays was about 90Hz by Y.N.Chen`s report. Then, a possibility of piling up of Karman vortex shedding frequency in high frequency mode was to be considered. And, air velocity of flow tube arrays is also increased compared to the MK-II DHX. Sodium leak accident of MONJU was caused by a flow-induced vibration of thermometer well. Therefore, the air flow test to tube arrays of MK-III DHX was conducted. High cycles fatigue damage of tube arrays was evaluated. Since, peak stress is below 2kg/mm{sup 2}, it can be said that high cycles fatigue damage of tube arrays by Karman vortex shedding vibration will not be caused. (J.P.N.)

  19. Experiments on vibration of heat exchanger tube arrays in cross flow

    A series of tests have been made at the Commissariat a l'Energie Atomique, in cooperation with General Atomic Company, SAN DIEGO (U.S.A.) on the flow-induced vibration of heat exchanger tube bundles in cross flow. These tests were made in air on tube bundles which simulated heat exchangers in the high temperature gas cooled reactors. The tests were of two types. In the first type, an instrumented tube was inserted at various locations into a tube bundle. Measurements were made of pressure at a number of points along the tube and about the circumference of the tube. These measurements were processed to obtain the spectra of turbulent pressure fluctuations on the tube, the spanwise correlation and the lift force. The second set of tests was made on tube bundles with flexible tubes. As the flow velocity was increased, these tests clearly show an instability. Nine tube configurations were tested with both plastic and metallic tubes and the effect of tube-to-tube difference in natural frequency was investigated

  20. HEAT EXCHANGE BETWEEN ENGINE BLOCK-CRANKCASE AND AIR FLOWS IN ENGINE COMPARTMENT

    A I Yakubovich; V. E. Tarasenko

    2015-01-01

    A calculation technique is offered to determine convective heat exchange from a block-crankcase of a diesel engine. This technique makes it possible to get more accurate value of a remainder term of heat balance. The convective heat exchange of D-243 diesel engine block-crankcase has been calculated. The heat release of the diesel engine block-crankcase has been analyzed depending on heat field parameters under a tractor hood.

  1. Heat exchange effects on the performance of a clearance-sealed piston prover for gas flow measurements

    Kutin, J.; Bobovnik, G.; Bajsić, I.

    2015-12-01

    This paper deals with heat exchange effects in a compact, high-speed, clearance-sealed version of a piston prover for gas flow measurements that has the temperature measurements limited to the time-averaged temperature of the gas flow. A lumped-element mathematical model is used to study the physical background of the heat exchange effects. Experimental testing is performed to validate the theoretical results, estimate the required temperature homogeneity in the piston prover and propose a modified measurement model that considers the heat exchange effects. These effects are almost linearly related to the temperature difference between the gas flow into the piston prover and the cylinder wall, with the sensitivity coefficient being dependent on the measured flow rate. The piston-prover configuration with the gas temperature sensor in the mixed inlet /outlet flow is found to be advantageous in comparison to a measurement of the inlet temperature.

  2. Heat transfer and pressure drop of supercritical carbon dioxide flowing in several printed circuit heat exchanger channel patterns

    Closed-loop Brayton cycles using supercritical carbon dioxide (SCO2) show potential for use in high-temperature power generation applications including High Temperature Gas Reactors (HTGR) and Sodium-Cooled Fast Reactors (SFR). Compared to Rankine cycles SCO2 Brayton cycles offer similar or improved efficiency and the potential for decreased capital costs due to a reduction in equipment size and complexity. Compact printed-circuit heat exchangers (PCHE) are being considered as part of several SCO2 Brayton designs to further reduce equipment size with increased energy density. Several designs plan to use a gas cooler operating near the pseudo-critical point of carbon dioxide to benefit from large variations in thermophysical properties, but further work is needed to validate correlations for heat transfer and pressure-drop characteristics of SCO2 flows in candidate PCHE channel designs for a variety of operating conditions. This paper presents work on experimental measurements of the heat transfer and pressure drop behavior of miniature channels using carbon dioxide at supercritical pressure. Results from several plate geometries tested in horizontal cooling-mode flow are presented, including a straight semi-circular channel, zigzag channel with a bend angle of 80 degrees, and a channel with a staggered array of extruded airfoil pillars modeled after a NACA 0020 airfoil with an 8.1 mm chord length facing into the flow. Heat transfer coefficients and bulk temperatures are calculated from measured local wall temperatures and local heat fluxes. The experimental results are compared to several methods for estimating the friction factor and Nusselt number of cooling-mode flows at supercritical pressures in millimeter-scale channels. (authors)

  3. Heat exchanger design

    Loukota, Martin

    2014-01-01

    This bachelor thesis solves design of a heat exchanger for hot water boiler with gasification chamber for preheating the combustion air with the heat of the combustion products. Calculation values were experimentally measured. Thesis contains brief description of the shell and tube heat exchanger, stoichiometric combustion calculation, geometrical dimensions design of the heat exchanger, pressure loss and thermal performance calculation. It also includes drawings of the designed exchanger.

  4. A computational study of flow mal-distribution on the thermal hydraulic performance of an intermediate heat exchanger in LMFBR

    The flow and thermal non-uniformities occurring in the intermediate heat exchanger (IHX) of a liquid metal-cooled fast breeder reactor have been characterized through numerical simulations. For modeling the primary and secondary sodium flow through the IHX, an equivalent anisotropic porous medium approach has been used. The pressure drop in the equivalent porous medium is accounted through the inclusion of additional pressure drop terms in the Navier–Stokes equations, with the help of standard correlations for cross flow or parallel flow over tubes. For secondary sodium flow, the effects of a flow distributor device with orifices and baffles at the inlet have also been included, in addition to axial flow through the tubes. The heat exchange between primary and secondary streams is incorporated in the form of a volumetric heat source or sink term, which is corrected iteratively. The resulting flow distributions are in reasonable agreement with available experimental results. The study shows that the temperature of the secondary sodium flow at the exit can be made more uniform by exchanging less heat near the inner wall of IHX, as compared to the region close to the outer wall, using suitable flow distribution devices. (author)

  5. Thermal analysis of shell-side flow of shell-and tube heat exchanger using experimental and theoretical methods

    In this paper the thermal behavior of the shell-side flow of a shell-and-tu fe heat exchanger has been studied using theoretical and experimental methods. The experimental method Provided the effect of the major parameters of the shell-side flow on thermal energy exchange. In the numerical method, besides the effect of the major parameters, the effect of different geometric parameters and Re on thermal energy exchange in shell-side flow has been considered. Numerical analysis for six baffle spacings namely 0.20, 0.25, 0.33, 0.50, 0.66, and 1.0 of inside diameter of the shell and five baffle cuts namely 16%, 20%, 25%, 34%, and 46% of baffle diameter, have been carried out. In earlier numerical analyses, the repetition of an identical geometrical module of exchanger as a calculation domain has been studied. While in this work, as a new approach in current numerical analysis, the entire geometry of shell-and-tube heat exchanger including entrance and exit regions as a calculation domain has been chosen. The results show that the flow and heat profiles vary alternatively between baffles. A shell-and-tube heat exchanger of gas-liquid chemical reactor system has been used in the experimental method. Comparison of the numerical results show good agreement with experimental results of this research and other published experimental results over a wide rang of Reynolds numbers (1,000-1,000,000)

  6. Thermal modeling of a greenhouse integrated to an aquifer coupled cavity flow heat exchanger system

    Sethi, V.P. [Department of Mechanical Engineering, Punjab Agricultural University, Ludhiana 141 008, Punjab (India); Sharma, S.K. [Energy Research Centre, Panjab University, Chandigarh 160 017, Punjab (India)

    2007-06-15

    A thermal model is developed for heating and cooling of an agricultural greenhouse integrated with an aquifer coupled cavity flow heat exchanger system (ACCFHES). The ACCFHES works on the principal of utilizing deep aquifer water available at the ground surface through an irrigation tube well already installed in every agricultural field at constant year-round temperature of 24 C. The analysis is based on the energy balance equations for different components of the greenhouse. Using the derived analytical expressions, a computer program is developed in C{sup ++} for computing the hourly greenhouse plant and room air temperature for various design and climatic parameters. Experimental validation of the developed model is carried out using the measured plant and room air temperature data of the greenhouse (in which capsicum is grown) for the winter and summer conditions of the year 2004-2005 at Chandigarh (31 N and 78 E), Punjab, India. It is observed that the predicted and measured values are in close agreement. Greenhouse room air and plant temperature is maintained 6-7 K and 5-6 K below ambient, respectively for an extreme summer day and 7-8 K and 5-6 K above ambient, respectively for an extreme winter night. Finally, parametric studies are conducted to observe the effect of various operating parameters such as mass of the plant, area of the plant, mass flow rate of the circulating air and area of the ACCFHES on the greenhouse room air and plant temperature. (author)

  7. Adaptive predictive control of laboratory heat exchanger

    Bobál, Vladimír; Kubalčík, Marek; Dostál, Petr; Novák, Jakub

    2014-01-01

    Heat exchange belongs to the class of basic thermal processes which occur in a range of industrial technologies, particularly in the energetic, chemical, polymer and rubber industry. The process of heat exchange is often implemented by through-flow heat exchangers. It is apparent that for an exact theoretical description of dynamics of heat exchange processes it is necessary to use partial differential equations. Heat exchange is namely a process with distributed parameters. It is also necess...

  8. Numerical investigation of forced convection of nano fluid flow in horizontal U-longitudinal finned tube heat exchanger

    Qasim, S. M.; Sahar, A. F. A.; Firas, A. A.

    2015-11-01

    A numerical study has been carried out to investigate the heat transfer by laminar forced convection of nanofluid taking Titania (TiO2) and Alumina (Al2O3) as nanoparticles and the water as based fluid in a three dimensional plain and U-longitudinal finned tube heat exchanger. A Solid WORKS PREMIUM 2012 is used to draw the geometries of plain tube heat exchanger or U-longitudinal copper finned tube heat exchanger. Four U-longitudinal copper fins have 100 cm long, 3.8cm height and 1mm thickness are attached to a straight copper tube of 100 cm length, 2.2 cm inner diameter and 2.39 cm outer diameter. The governing equations which used as continuity, momentum and energy equations under assumptions are utilized to predict the flow field, temperature distribution, and heat transfer of the heat exchanger. The finite volume approach is used to obtain all the computational results using commercial ANSYS Fluent copy package 14.0 with assist of solid works and Gambit software program. The effect of various parameters on the performance of heat exchanger are investigated numerically such as Reynolds' number (ranging from 270 to 1900), volume consternation of nanoparticles (0.2%, 0.4%, 0.6%, 0.8%), type of nanoparticles, and mass flow rate of nanofluid in the hot region of heat exchanger. For 0.8% consternation of nanoparticles, heat transfer has significant enhancement in both nanofluids. It can be found about 7.3% for TiO2 and about 7.5% for Al2O3 compared with the water only as a working fluid.

  9. Influence of outlet flow temperature at EX07 heat exchangers of ALBA synchrotron cooling system

    Escaler Puigoriol, Francesc Xavier

    2014-01-01

    The ALBA synchrotron cooling system relies in two heat exchangers (EX07 A and B) that transfer heat from the system hot water to cold water coming from a cogeneration plant. As a result, the water temperature can be reduced to a given set point. This temperature set point is currently fixed at 21° C.

  10. Modeling of Air Temperature for Heat Exchange due to Vertical Turbulence and Horizontal Air Flow

    ZHANG Lei; MENG Qing-lin

    2009-01-01

    In order to calculate the air temperature of the near surface layer in urban environment,the Sur-face layer air was divided into several layers in the vertical direction,and some energy bakmce equations were de-veloped for each air layer,in which the heat exchange due to vertical turbulence and horizontal air flow was tak-en into account.Then,the vertical temperature distribution of the surface layer air was obtained through the coupled calculation using the energy balance equations of underlying surfaces and building walls.Moreover,the measured air temperatures in a small area (with a horizontal scale of less than 500 m) and a large area (with ahorizontal scale of more than 1000 m) in Guangzhou in summer were used to validate the proposed model.The calculated results agree well with the measured ones,with a maximum relative error of 4.18%.It is thus con-cluded that the proposed model is a high-accuracy method to theoretically analyze the urban heat island and the thermal environment.

  11. An experimental and numerical study of a jetfire stop material and a new helical flow heat exchanger

    Austegard, Anders

    1997-12-31

    This thesis consists of two parts. Part 1: Experimental and numerical study of jetfire stop, and Part 2: Experimental and numerical study of a new kind of shell and tube heat exchanger with helical flow on shell side. Part 1 describes the development of the model for simulation of the temperature development through Viking jetfirestop. A simulation program is developed that calculates the temperature development through Viking jetfire stop. In the development of the model, measurements of reaction energy, pyrolysis and heat conductivity at low temperatures are made. The conductivity at higher temperatures and when pyrolysis reactions are going on is estimated experimentally and by numerical calculations. Full-scale jet fire test and small-scale xenon lamp experiments are made to test the simulation model. Part 2 contains the development of a model that simulate the fluid flow and heat transfer in a helical flow shell and tube heat exchanger. It consists of the development of a porosity model and a model for pressure drop and heat transfer as well as experiments in non-standard tube layouts. Results from the simulation program are compared with experiments on a helical flow shell and tube heat exchanger. There is a separate appendix volume. 62 refs., 152 figs., 22 tabs.

  12. Transient Thermal Behavior of a Vertical Solar Storage Tank with a Mantle Heat Exchanger During No-Flow Operation

    A. Barzegar

    2009-01-01

    Full Text Available Transient thermal behavior of a vertical storage tank of a domestic solar heating system with a mantle heat exchanger has been investigated numerically in the charging mode. It is assumed that the tank is initially filled with uniform cold water. At an instant of time, the hot fluid from collector outlet is uniformly injected in the upper section of the mantle heat exchanger and after heat transfer with the fluid inside the tank, withdrawn from the bottom part of the heat exchanger. The conservation equations in the cylindrical coordinate and in axis-symmetric condition have been used according to the geometry under investigation. Governing equations have been discretized by employing the finite volume method and the SIMPLER algorithm has been used for coupling between momentum and pressure equations. The Low Reynolds Number (LRN k −ω model is utilized for treating turbulence in the fluid. First, the transient thermal behavior of heat storage tank and the process of formation of thermal stratification in the heat storage tank were investigated. Then, the influence of Rayleigh number in the heat storage tank, Reynolds number in the mantle heat exchanger and vertical positioning of mantle on the flow and thermal fields and the formation of the thermal stratification was investigated. It is found that for higher values of Rayleigh number, a more suitable thermal stratification is established inside the tank. Also it is noticed that increasing the incoming fluid velocity through the mantle heat exchanger causes a faster formation of the thermal stratification. A superior thermal performance was achieved when the mantle heat exchanger is positioned at the middle height of the storage tank.

  13. Thermal performance of perforated plate matrix heat exchangers with effects from outer wall and flow channel geometry

    Sunil Kumar, S.; Ratna Raju, L.; Nandi, T. K.

    2015-12-01

    The performance of high effectiveness (high NTU) perforated plate matrix heat exchangers (MHEs) is dependent on the geometry of the flow channels, as well as the longitudinal heat conduction through the outer walls. The effect of the above factors on the performance of MHEs is investigated in this paper numerically. The results obtained with the present model are validated with our own experimental results as well as those in the literature. The results show a strong influence of longitudinal heat conduction through the outer wall on the performance of MHEs. A parametric study has been carried out to arrive at the optimum flow channel geometry under given operating conditions.

  14. Plate heat exchanger

    The plate exchanger described includes a series of individual modules joined together, communicating in pairs to delimit two flow circuits separated by two fluids mutually exchanging calories. Each module includes at least one flat frame around a central cavity, at least two apertures made in the frame respectively for the inlet and oulet of the fluids crossing the cavity and at least one opening in the frame for the fluids to pass to a neighbouring module. The frames of the modules form a stack plane upon plane and are isolated by a thin leak-tight sheet parallel to the plane of the frames and separating the fluid substances in two superimposed frames. The heat transfer between these fluids occurs through this thin sheet from one module to the next in the stack

  15. Compact cryocooler heat exchangers

    Compact heat exchangers are subject to different constraints as a room temperature gas is cooled down by a cold stream returning from a JT valve (or a similar cryoprocess component). In particular, the optimization of exchangers for liquid helium systems has to cover a wide range in temperature and density of the fluid. In the present work we address the following thermodynamic questions: 1. The optimization of intermediate temperatures which optimize stage operation (a stage is assumed to have a constant cross section); 2. The optimum temperature difference available for best overall economic performance values. The results are viewed in the context of porous media concepts applied to rather low speeds of fluid flow in narrow passages. In this paper examples of fluid/solid constraints imposed in this non-classical low temperature area are presented

  16. An experimental study on the flow and heat transfer of flinak molten salt in small channels for the application to the VHTR intermediate heat exchanger

    To make the design of the Very High Temperature Reactor (VHTR) complete and plausible, the designs of the Intermediate Heat Transport Loop (IHTL) as well as the Intermediate Heat Exchanger (IHX) are known to be one of the difficult engineering tasks due to its high temperature operating condition (up to 950degC). In this study, the Flinak molten salt, an eutectic mixture of LiF, NaF and KF (46.5:11.5:42.0 mole %) is considered as the heat transporting fluid in the IHTL. To evaluate the flow and heat transfer performance of the Flinak molten salt in small channels of millimeter-range hydraulic diameters, a double-pipe type heat exchanger was constructed using small-diameter tubes for the heat exchange between the Flinak and gas flow. The inner diameters of the inner tube and the outer tube are 1.4 mm and 4.6 mm, respectively, and the length of the tubes is 500 mm. The molten salt flows through the inner tube. The molten salt is prepared in a crucible made of Inconel 600 placed in an electric furnace. The molten salt flow is produced by differential pressure between a twin set of molten salt crucibles without using a mechanical pump. The flow rate of the molten salt is reduced from the weight change of a crucible measured by load cells. Temperatures of the two heat exchanging fluids at various points as well as pressure drop across the test tube are measured to obtain flow and heat transfer characteristics of the molten salt flow. For laminar flow of the Flinak in 1.4 mm inner-diameter circular tube, the measured friction factors were smaller than the 64/Re curve by 50%. Also the measured Nusselt numbers were generally in the range between 3.66 and 4.36, although the data were scattered due to the measurement error in such a high temperature condition. (author)

  17. Analysis of transient and hysteresis behavior of cross-flow heat exchangers under variable fluid mass flow rate for data center cooling applications

    Effective thermal management of data centers is an important aspect of reducing the energy required for the reliable operation of data processing and communications equipment. Liquid and hybrid (air/liquid) cooling approaches are becoming more widely used in today's large and complex data center facilities. Examples of these approaches include rear door heat exchangers, in-row and overhead coolers and direct liquid cooled servers. Heat exchangers are primary components of liquid and hybrid cooling systems, and the effectiveness of a heat exchanger strongly influences the thermal performance of a cooling system. Characterizing and modeling the dynamic behavior of heat exchangers is important for the design of cooling systems, especially for control strategies to improve energy efficiency. In this study, a dynamic thermal model is solved numerically in order to predict the transient response of an unmixed–unmixed crossflow heat exchanger, of the type that is widely used in data center cooling equipment. The transient response to step and ramp changes in the mass flow rate of both the hot and cold fluid is investigated. Five model parameters are varied over specific ranges to characterize the transient performance. The parameter range investigated is based on available heat exchanger data. The thermal response to the magnitude, time period and initial and final conditions of the transient input functions is studied in detail. Also, the hysteresis associated with the fluid mass flow rate variation is investigated. The modeling results and performance data are used to analyze specific dynamic performance of heat exchangers used in practical data center cooling applications. - Highlights: • The transient performance of a crossflow heat exchanger was modeled and studied. • This study provides design information for data center thermal management. • The time constant metric was used to study the impacts of many variable inputs. • The hysteresis behavior

  18. Optimization of Heat Exchangers

    Ivan Catton

    2010-10-01

    The objective of this research is to develop tools to design and optimize heat exchangers (HE) and compact heat exchangers (CHE) for intermediate loop heat transport systems found in the very high temperature reator (VHTR) and other Generation IV designs by addressing heat transfer surface augmentation and conjugate modeling. To optimize heat exchanger, a fast running model must be created that will allow for multiple designs to be compared quickly. To model a heat exchanger, volume averaging theory, VAT, is used. VAT allows for the conservation of mass, momentum and energy to be solved for point by point in a 3 dimensional computer model of a heat exchanger. The end product of this project is a computer code that can predict an optimal configuration for a heat exchanger given only a few constraints (input fluids, size, cost, etc.). As VAT computer code can be used to model characteristics )pumping power, temperatures, and cost) of heat exchangers more quickly than traditional CFD or experiment, optimization of every geometric parameter simultaneously can be made. Using design of experiment, DOE and genetric algorithms, GE, to optimize the results of the computer code will improve heat exchanger disign.

  19. Thermal-hydraulic analysis of water-water heat exchanger under low flow conditions using CFD code

    In order to establish the evaluation method of the local heat transfer in the intermediate heat exchanger (IHX) for a fast breeder reactor, a CFD analysis method has been applied to a heat exchanger with the primary and secondary water-loops. Analyses were conducted under the forced circulation and natural circulation conditions. For the forced circulation experiment with the Reynolds number at 104, a quasi-steady state condition is analyzed. For the natural circulation experiment, an analysis is also conducted for a quasi-steady state condition where the Reynolds number is approximately 102. The calculated heat transfer coefficients are converted into the Nu numbers and compared with the experimental results. Good agreement is obtained between the analytical results and the test results. Temperature distributions by the calculation results with the 1-dimensional NETFLOW++ code and CFD code are compared with the test results. For the natural circulation condition, it is clarified that there is almost no temperature distribution in radial direction, and the temperature is distributed only in axial direction. The flow on the primary-side seems to be rectified by the group of the heat transfer tubes and the turbulence is suppressed. For the forced circulation condition, the flow on the primary-side of the heat exchanger is stabilized also. The present CFD evaluation method can be applied to the IHX of the fast reactor with complex flow system. (author)

  20. Comparison of a Conventional Heat Exchangers with a New Designed Heat Exchanger Experimentally

    Tansel Koyun

    2014-04-01

    Full Text Available In this study, the air-water heat exchanger designed have been experimentally compared to conventional heat exchangers with and without fin. The same parameters for the three heat exchangers (pump flow, heating power, etc... have been used. In the experiments, speed-flow adjustment has been made to supply heat transfer at an optimum. As a result, during the circulation of water in pipe of the air-water heat exchanger, the corrosion fouling factor has not been formed. In addition, the efficiency of the new designed heat exchanger has been found between fin and finless heat exchanger efficiencies. The results have been shown in the diagrams.

  1. Flow topology, heat transfer characteristic and thermal performance in a circular tube heat exchanger inserted with punched delta winglet vortex generators

    To improve the heat transfer rate and thermal performance, the punched delta winglet vortex generators, DWVGs, were inserted in the middle of the circular tube heat exchanger. The effects of the flow attack angles and the flow directions were investigated numerically for the Reynolds number Re = 100 – 2000. The finite volume method and the SIMPLE algorithm were used to study. The results are reported in terms of the flow structure, heat transfer behavior and thermal performance evaluation and also compared with the smooth tube with no vortex generators. As the numerical results, the use of the DWVGs in the tube can improve the heat transfer rate and thermal performance by creating the vortex flow through the tested section. The rise of the flow attack angle results in the increasing strength of the vortex flows. The flow attack angle of 25 .deg. performs the highest heat transfer rate and thermal performance, while the flow attack angle of 0 .deg. gives the reversed results. The computational results reveal that the optimum thermal enhancement factor is around 2.80 at Re = 2000, α = 25 .deg., with the winglet tip pointing downstream. The correlations on both the Nusselt number ratio and friction factor ratio for the DWVG in the tube heat exchanger are presented

  2. Compact heat exchangers modeling: Condensation

    Garcia-Cascales, J.R.; Vera-Garcia, F. [Technical University of Cartagena, Thermal and Fluid Engineering Department, C/Dr. Fleming, s/n 30202 Cartagena, Murcia (Spain); Gonzalvez-Macia, J.; Corberan-Salvador, J.M. [Technical University of Valencia, Applied Thermodynamic Department, Valencia (Spain); Johnson, M.W.; Kohler, G.T. [Modine Manufacturing Company, Commercial Products Group, Racine, WI (United States)

    2010-01-15

    A model for the analysis of compact heat exchangers working as either evaporators or condensers is presented. This paper will focus exclusively on condensation modeling. The model is based on cell discretization of the heat exchanger in such a way that cells are analyzed following the path imposed by the refrigerant flowing through the tubes. It has been implemented in a robust code developed for assisting with the design of compact heat exchangers and refrigeration systems. These heat exchangers consist of serpentine fins that are brazed to multi-port tubes with internal microchannels. This paper also investigates a number of correlations used for the calculation of the refrigerant side heat transfer coefficient. They are evaluated comparing the predicted data with the experimental data. The working fluids used in the experiments are R134a and R410A, and the secondary fluid is air. The experimental facility is briefly described and some conclusions are finally drawn. (author)

  3. Nature's Heat Exchangers.

    Barnes, George

    1991-01-01

    Discusses the heat-transfer systems of different animals. Systems include heat conduction into the ground, heat transferred by convection, heat exchange in lizards, fish and polar animals, the carotid rete system, electromagnetic radiation from animals and people, and plant and animal fiber optics. (MDH)

  4. TEMPERATURE FIELD AND DEFINITION OF SERVICEABILITY OF THE MULTI-FLOW COUNTER-CURRENT HEAT EXCHANGER WITH CHANGES OF PHASE IN STREAMS

    Таран, В. Н.

    2015-01-01

    The method of a numerical integration of the heat transfer differential equations is applied to the multi-flow counter-current heat exchanger at presence of boiling or condensation in streams. The method is applied to the 11 streams heat exchanger. The processes of boiling or condensation occur in 3 streams. Calculations are carried out for alternatives of the heat exchanger with a modification of a surface in 20 times. At conducting calculations the cases of computing unstability and diverge...

  5. Heat exchangers: operation problems

    The main operation problems for heat exchangers are fouling, corrosion, vibrations and mechanical resistance. Fouling and corrosion lead to an over dimensioning, energy consumption increase, corroded pieces change, shutdown costs. Vibrations are taken in account during the dimensioning phase of the heat exchangers. Mechanical resistance problems are, for the classical ones, described in regulation texts. (A.B.). 5 figs., 4 tabs

  6. Shell side numerical analysis of a shell and tube heat exchanger considering the effects of baffle inclination angle on fluid flow using CFD

    Raj Karuppa Thundil R.; Ganne Srikanth

    2012-01-01

    In this present study, attempts were made to investigate the impacts of various baffle inclination angles on fluid flow and the heat transfer characteristics of a shell-and-tube heat exchanger for three different baffle inclination angles namely 0°,10° and 20°. The simulation results for various shell and tube heat exchangers, one with segmental baffles perpendicular to fluid flow and two with segmental baffles inclined to the direction of fluid flow are compared for their performance. ...

  7. Numerical analysis of non-isothermal Newtonian flows in plate heat exchangers

    Carla S. Fernandes; Dias, Ricardo P.; Nóbrega, João M.; Maia, João M.; Wadekar, Vishwas V.

    2005-01-01

    Plate heat exchangers (pHE's) are widely used in chemical, pharmaceutical, biochemical processing, food, and dairy industries, offering this type of equipments several advantages like the low space requirement, high efficiency, easy cleaning and maintenance, low fouling tendency and high flexibility (Reppich, 1999). Heat transfer in a PRE is strongly dependent on geometrical properties of the chevron plates, namely on corrugation angle, area enlargement factor and channel aspect r...

  8. Support for heat exchangers

    The very large heat exchangers which are typical of many nuclear power plants place great demands on their supports. The support here described is for a vertical heat exchanger. A convex Lubrit plate allows a certain amount of transverse and rotational movement of the heat exhanger relative to the foundation. Taps engaging in the support surface of the heat exchanger and between the support box and the concrete foundation ensure that relative movement is restricted to those surfaces where it is intended. A steel box structure embedded in the concrete foundation dissipates heat transferred through the support system and avoids overheating the concrete. Horizontal stays support the heat exchanger against the concrete walls. (JIW)

  9. Flow-induced vibration specifications for steam generators and liquid heat exchangers

    It is desirable to avoid vibration problems by following appropriate guidelines and specifications at the design stage. Accordingly, design specifications were developed to prevent tube failures due to vibration in nuclear steam generators and liquid heat exchangers. These specifications are outlined in this report. (author). 14 refs., 2 figs

  10. Modelling of Multistream LNG Heat Exchangers

    Soler Fossas, Joan

    2011-01-01

    The main goal of this thesis is to find out if a liquefied natural gas multistream heat exchanger numerical model is achievable. This should include several features usually neglected in nowadays available heat exchanger models, such as flow maldistribution, changes in fluid properties and heat exchanger dynamic behaviour. In order to accomplish that objective a simpler case is modelled. Efforts are put in achieving numerical stability.A counter flow natural gas and mixed refrigerant heat exc...

  11. Influence of Ionic Fluid in Counter flow in Shell and Tube Heat Exchanger

    N.D.Shirgire

    2014-07-01

    Full Text Available An Ionanofluids are a new and innovative class of heat transfer fluids which exhibit fascinating thermo physical properties compared to their base ionic liquids. In this paper (1-Butyl-3-methylimidazolium chloride (BmimCLionic fluid is used comparison with Distilled Water. Distilled Water is non Ionic form in nature, so, results using (BmimCLis Overall good efficient in heat transfer device, were obtained with experimental work results on thermal conductivity and heat capacity,. As compared to (BmimCL those of their base ionic liquids such as (mineral oils and ethylene glycol etc are less thermophysical properties . as coolants in heat exchanger are also used to access their feasibility and performance in heat transfer devices.

  12. Characteristics of heat exchange in the region of injection into a supersonic high-temperature flow

    Bakirov, F. G.; Shaykhutdinov, Z. G.

    1985-01-01

    An experimental investigation of the local heat transfer coefficient distribution during gas injection into the supersonic-flow portion of a Laval nozzle is discussed. The controlling dimensionless parameters of the investigated process are presented in terms of a generalized relation for the maximum value of the heat transfer coefficient in the nozzle cross section behind the injection hole. Data on the heat transfer coefficient variation along the nozzle length as a function of gas injection rate are also presented, along with the heat transfer coefficient distribution over a cross section of the nozzle.

  13. Fouling analyses for heat exchangers of NPP

    Fouling of heat exchanges is generated by water-borne deposits, commonly known as foulants including particulate matter from the air, migrated corrosion produces; silt, clays, and sand suspended in water; organic contaminants; and boron based deposits in plants. This fouling is known to interfere with normal flow characteristics and reduce thermal efficiencies of heat exchangers. In order to analyze the fouling for heat exchangers of nuclear power plant, the fouling factor is introduced based on the ASME O and M codes and TEMA standards. This paper focuses on the fouling analyses for the heat exchangers of several primary systems; the RHR heat exchanger of the residual heat removal system, the letdown heat exchanger of the chemical and volume control system, and the CCW heat exchanger of the component cooling water system, Based on the results of the fouling levels for the three heat exchangers are assumed

  14. Heat exchanger design handbook

    Thulukkanam, Kuppan

    2013-01-01

    Completely revised and updated to reflect current advances in heat exchanger technology, Heat Exchanger Design Handbook, Second Edition includes enhanced figures and thermal effectiveness charts, tables, new chapter, and additional topics--all while keeping the qualities that made the first edition a centerpiece of information for practicing engineers, research, engineers, academicians, designers, and manufacturers involved in heat exchange between two or more fluids.See What's New in the Second Edition: Updated information on pressure vessel codes, manufacturer's association standards A new c

  15. Determination of optimum aspect ratio for laminar flow heat transfer of dilute viscoelastic solutions in flattened tube heat exchangers

    Ismail, Z. [Universiti Malaya, Civil Engineering Department, Kuala Lumpur (Malaysia); Karim, R. [TTDI, Kuala Lumpur (Malaysia)

    2012-08-15

    Heat transfer of viscoelastic liquids in five flattened tubes with aspect ratios ranging from 1.4 to 5.7 were presented. Water was used as the heating medium; and solutions of polyacrylamide were used as the viscoelastic solutions. Heat transfer increase from flattening was 101% higher while secondary flow contributed a maximum increase of 65% for the 250 ppm solution and about 85% for the 500 ppm solutions at an aspect ratio of 1.6. (orig.)

  16. Design evaluation of flow-induced vibrations for a large shell and tube type nuclear heat exchanger

    Increased flow requirements for a large sized shell and tube type nuclear heat exchanger during advanced stage of manufacturing required re-evaluation of the Design to withstand flow-induced vibrations and suggest suitable Design alternatives within the constraints imposed at this advanced stage of manufacturing. Detailed flow-induced vibration analysis was done and two design alternatives offered. The first one consisted in attaching a wire-netted grid mounted alongside the baffle supports and the second considered removal of tubes from the vibration prone double span window region, which was counter-checked for heat-transfer adequacy requirement. Of the two alternatives, the second one was accepted due to its easy application at the advanced manufacturing stage. While the application of the wire-netted grid was not considered in the specific case, this might find application wherever the vibration prone double span tubes cannot be removed due to heat transfer requirements of Design

  17. Enhancement of Performance of Shell and Tube Heat Exchanger Using Pertinent Leakage Flow Between Baffle and Tube Bundles

    Hap, Nguyen Van; Lee, Geun Sik [Ulsan University, Ulsan (Korea, Republic of)

    2015-03-15

    In this study, the effects of the leakage flow between the baffle and tube bundles on the performance of a shell and tube heat exchanger (STHE) were examined using the commercial software ANSYS FLUENT v.14. A computational fluid dynamics model was developed for a small STHE with five different cases for the ratio of the leakage cross-sectional area to the baffle cross-sectional area, ranging from 0 to 40%, in order to determine the optimum leakage flow corresponding to the maximum outlet temperature. Using fixed tube wall and inlet temperatures for the shell side of the STHE, the flow and temperature fields were calculated by increasing the Reynolds number from 4952 to 14858. The present results showed that the outlet temperature, pressure drop, and heat transfer coefficient were strongly affected by the leakage flow, as well as the Reynolds number. In contrast with a previous researchers finding that the leakage flow led to simultaneous decreases in the pressure drop and heat transfer rate, the present study found that the pertinent leakage flow provided momentum in the recirculation zone near the baffle plate and thus led to the maximum outlet temperature, a small pressure drop, and the highest heat transfer rate. The optimum leakage flow was shown in the case with a ratio of 20% among the five different cases.

  18. Enhancement of Performance of Shell and Tube Heat Exchanger Using Pertinent Leakage Flow Between Baffle and Tube Bundles

    In this study, the effects of the leakage flow between the baffle and tube bundles on the performance of a shell and tube heat exchanger (STHE) were examined using the commercial software ANSYS FLUENT v.14. A computational fluid dynamics model was developed for a small STHE with five different cases for the ratio of the leakage cross-sectional area to the baffle cross-sectional area, ranging from 0 to 40%, in order to determine the optimum leakage flow corresponding to the maximum outlet temperature. Using fixed tube wall and inlet temperatures for the shell side of the STHE, the flow and temperature fields were calculated by increasing the Reynolds number from 4952 to 14858. The present results showed that the outlet temperature, pressure drop, and heat transfer coefficient were strongly affected by the leakage flow, as well as the Reynolds number. In contrast with a previous researchers finding that the leakage flow led to simultaneous decreases in the pressure drop and heat transfer rate, the present study found that the pertinent leakage flow provided momentum in the recirculation zone near the baffle plate and thus led to the maximum outlet temperature, a small pressure drop, and the highest heat transfer rate. The optimum leakage flow was shown in the case with a ratio of 20% among the five different cases.

  19. Flow structure and heat exchange analysis in internal cooling channel of gas turbine blade

    Szwaba, Ryszard; Kaczynski, Piotr; Doerffer, Piotr; Telega, Janusz

    2016-08-01

    This paper presents the study of the flow structure and heat transfer, and also their correlations on the four walls of a radial cooling passage model of a gas turbine blade. The investigations focus on heat transfer and aerodynamic measurements in the channel, which is an accurate representation of the configuration used in aeroengines. Correlations for the heat transfer coefficient and the pressure drop used in the design of radial cooling passages are often developed from simplified models. It is important to note that real engine passages do not have perfect rectangular cross sections, but include corner fillet, ribs with fillet radii and special orientation. Therefore, this work provides detailed fluid flow and heat transfer data for a model of radial cooling geometry which possesses very realistic features.

  20. Performance evaluation on an air-cooled heat exchanger for alumina nanofluid under laminar flow

    Teng Tun-Chien; Teng Tun-Ping; Hung Yi-Hsuan; Chen Jyun-Hong

    2011-01-01

    Abstract This study analyzes the characteristics of alumina (Al2O3)/water nanofluid to determine the feasibility of its application in an air-cooled heat exchanger for heat dissipation for PEMFC or electronic chip cooling. The experimental sample was Al2O3/water nanofluid produced by the direct synthesis method at three different concentrations (0.5, 1.0, and 1.5 wt.%). The experiments in this study measured the thermal conductivity and viscosity of nanofluid with weight fractions and sample ...

  1. Counterflow Regolith Heat Exchanger

    Zubrin, Robert; Jonscher, Peter

    2013-01-01

    A problem exists in reducing the total heating power required to extract oxygen from lunar regolith. All such processes require heating a great deal of soil, and the heat energy is wasted if it cannot be recycled from processed material back into new material. The counterflow regolith heat exchanger (CoRHE) is a device that transfers heat from hot regolith to cold regolith. The CoRHE is essentially a tube-in-tube heat exchanger with internal and external augers attached to the inner rotating tube to move the regolith. Hot regolith in the outer tube is moved in one direction by a right-hand - ed auger, and the cool regolith in the inner tube is moved in the opposite direction by a left-handed auger attached to the inside of the rotating tube. In this counterflow arrangement, a large fraction of the heat from the expended regolith is transferred to the new regolith. The spent regolith leaves the heat exchanger close to the temperature of the cold new regolith, and the new regolith is pre-heated close to the initial temperature of the spent regolith. Using the CoRHE can reduce the heating requirement of a lunar ISRU system by 80%, reducing the total power consumption by a factor of two. The unique feature of this system is that it allows for counterflow heat exchange to occur between solids, instead of liquids or gases, as is commonly done. In addition, in variants of this concept, the hydrogen reduction can be made to occur within the counterflow heat exchanger itself, enabling a simplified lunar ISRU (in situ resource utilization) system with excellent energy economy and continuous nonbatch mode operation.

  2. Two-phase flow on the shell-side of a segmentally baffled shell-and-tube heat exchanger

    This paper reviews work carried out at the National Engineering Laboratory, UK., related to pressure drop flow patterns and phase distribution on the shell-side of segmentally baffled shell-and-tube heat exchangers. The experimental work reported was carried out using air/water mixtures in model exchangers of rectangular cross section with tube nests containing approximately 40 tubes. Data were obtained on crossflow pressure drop and on the pressure drop attributable to the windows. In certain configurations the void fraction and flow pattern maps were obtained. The geometric conditions examined related to configurations appropriate to operation as condensers and boilers. Correlations for pressure drop and void fraction were developed and flow pattern maps obtained

  3. Experimental study on heat exchange of several types of exchangers

    周志华; 赵振华; 于洋

    2009-01-01

    Aiming at the ground-coupled source heat pump that possesses the shortcomings of occupying larger land,this article studies the heat exchanged of heat exchanger in piling,and compares it with common heat exchangers buried directly. The result indicates that the heat exchanger makes the best use of structure of building,saves land,reduces the construction cost,and the heat exchanged is obviously more than exchangers buried directly. In winter condition,when W-shape pipe heat exchanger in pile foundation is 50 m deep and diameter is 800 mm,it transfers 1.2-1.3 times as large as the one of single U-shape buried directly at the flow rate of 0.6 m/s,whose borehole diameter is 300 mm. And in summer condition it does about 2.0-2.3 times as that of U-shape one.

  4. Computational thermal-fluid dynamics analysis of the laminar flow regime in the meander flow geometry characterizing the heat exchanger used in high temperature superconducting current leads

    Highlights: • The laminar regime in the meander flow geometry has been analysed with a previously validated computational strategy. • Several meander flow geometries as well as flow conditions have been analysed. • A range for the Reynolds number has been defined in which the flow can be considered laminar. • Correlations for the pressure drop and the heat transfer coefficients in the laminar regime have been derived. • A comparison between the computed the experimental pressure drop of the W7-X HTS current lead prototype is presented. -- Abstract: The Karlsruhe Institute of Technology and the Politecnico di Torino have developed and validated a computational thermal-fluid dynamics (CtFD) strategy for the systematic analysis of the thermal-hydraulics inside the meander flow heat exchanger used in high-temperature superconducting current leads for fusion applications. In the recent past, the application of this CtFD technique has shown that some operating conditions occurring in these devices may not reach the turbulent regime region. With that motivation, the CtFD analysis of the helium thermal-fluid dynamics inside different meander flow geometries is extended here to the laminar flow regime. Our first aim is to clarify under which operative conditions the flow regime can be considered laminar and how the pressure drop as well as the heat transfer are related to the geometrical parameters and to the flow conditions. From the results of this analysis, correlations for the pressure drop and for the heat transfer coefficient in the meander flow geometry have been derived, which are applicable with good accuracy to the design of meander flow heat exchangers over a broad range of geometrical parameters

  5. Mathematical simulation of heat exchanger working conditions

    Gavlas Stanislav; Ďurčanský Peter; Lenhard Richard; Jandačka Jozef

    2015-01-01

    One of the When designing a new heat exchanger it is necessary to consider all the conditions imposed on the exchanger and its desired properties. Most often the investigation of heat transfer is to find heat surface. When applying exchanger for proposed hot air engine, it will be a counter-flow heat exchanger of gas - gas type. Gas, which transfers the heat will be exhaust gas from the combustion of biomass. An important step in the design and verification is to analyze exchanger designed us...

  6. Shell side numerical analysis of a shell and tube heat exchanger considering the effects of baffle inclination angle on fluid flow using CFD

    Raj Karuppa Thundil R.

    2012-01-01

    Full Text Available In this present study, attempts were made to investigate the impacts of various baffle inclination angles on fluid flow and the heat transfer characteristics of a shell-and-tube heat exchanger for three different baffle inclination angles namely 0°,10° and 20°. The simulation results for various shell and tube heat exchangers, one with segmental baffles perpendicular to fluid flow and two with segmental baffles inclined to the direction of fluid flow are compared for their performance. The shell side design has been investigated numerically by modeling a small shell-and-tube heat exchanger. The study is concerned with a single shell and single side pass parallel flow heat exchanger. The flow and temperature fields inside the shell are studied using non-commercial CFD software tool ANSYS CFX 12.1. For a given baffle cut of 36 %, the heat exchanger performance is investigated by varying mass flow rate and baffle inclination angle. From the CFD simulation results, the shell side outlet temperature, pressure drop, recirculation near the baffles, optimal mass flow rate and the optimum baffle inclination angle for the given heat exchanger geometry are determined.

  7. Chapter 11. Heat Exchangers

    Rafferty, Kevin D.; Culver, Gene

    1998-01-01

    Most geothermal fluids, because of their elevated temperature, contain a variety of dissolved chemicals. These chemicals are frequently corrosive toward standard materials of construction. As a result, it is advisable in most cases to isolate the geothermal fluid from the process to which heat is being transferred. The task of heat transfer from the geothermal fluid to a closed process loop is most often handled by a plate heat exchanger. The two most common types used in geothermal applications are: bolted and brazed. For smaller systems, in geothermal resource areas of a specific character, downhole heat exchangers (DHEs) provide a unique means of heat extraction. These devices eliminate the requirement for physical removal of fluid from the well. For this reason, DHE-based systems avoid entirely the environmental and practical problems associated with fluid disposal. Shell and tube heat exchangers play only a minor role in low-temperature, direct-use systems. These units have been in common use in industrial applications for many years and, as a result, are well understood. For these reasons, shell and tube heat exchangers will not be covered in this chapter.

  8. Shell-side single-phase flows and heat transfer in shell-and-tube heat exchangers, 3

    An experimental investigation is performed to find the axial and circumferential distribution of local heat transfer coefficients around a tube bundle in segmentally turbular heat exchangers. The variation in the axial distribution of the heat transfer coefficient is found to be negligible compared with that of circumferential distribution or that within the tube bundle. Local heat transfer coefficients are sensitive to the ratio of the inlet nozzle diameter to the shell diameter in the inlet nozzle region of the tube bundle, while they remain invariant in the center region. No remarkable decrease of local heat transfer coefficients in the window zone is observed, so it is considered that there isn't any effective recirculation zones at the edge there. The normalization of the circumferential heat transfer coefficient using its averaged value keeps the distribution pattern unchanged with the Reynolds number, the ratio of inlet nozzle diameter to shell diameter and location of the tube within the bundle. These normalized values are assumed to agree with those of a tube bank of two dimensional array, with reasonable accuracy. (author)

  9. Performance Investigation of Plate Type Heat Exchanger (A Case Study)

    Simarpreet Singh; Sanjeev Jakhar

    2014-01-01

    Heat exchanger is a thermodynamic system which is most commonly used in the process industry for exchanging heat energy between the fluids. flowing in the same or opposite direction. It is desired that effectiveness of heat exchanger should remain as large as possible. Heat exchanger's performance may be improved by the addition of fins or corrugations. These investigations include design of plate type heat exchanger, heat transfer enhancement, flow phenomenon and cleanliness ...

  10. Mathematical Model for Fluid Flow and Heat Transfer Processes in Plate Exchanger

    Cvete B. Dimitrieska

    2015-11-01

    Full Text Available Within the analytical solution of the system of equations which solve fluid flow and heat transfer processes, the elliptical and parabolic differential equations based on initial and boundary conditions is usually unfamiliar in a closed form. Numerical solution of equation system is necessarily obtained by discretization of equations. When system of equations relate to estimation of two dimensional stationary problems, the applicable method for estimation in basic two – dimensional form is recommended.

  11. Testing and analysis of immersed heat exchangers

    Farrington, R.B.; Bingham, C.E.

    1986-08-01

    The objectives were to determine the performance of four immersed, ''supply-side'' heat exchangers used in solar domestic-hot-water systems; to examine the effects of flow rate, temperature difference, and coil configuration on performance; and to develop a simple model to predict the performance of immersed heat exchangers. We tested four immersed heat exchangers: a smooth coil, a finned spiral, a single-wall bayonet, and a double-wall bayonet. We developed two analyticl models and a simple finite difference model. We experimentally verified that the performance of these heat exchangers depends on the flow rate through them; we also showed that the temperature difference between the heat exchanger's inlet and the storage tank can strongly affect a heat exchanger's performance. We also compared the effects of the heat exchanger's configuration and correlated Nusselt and Rayleigh numbers for each heat exchanger tested. The smooth coil had a higher effectiveness than the others, while the double-wall bayonet had a very low effectiveness. We still do not know the long-term effectiveness of heat exchangers regarding scale accumulation, nor do we know the effects of very low flow rates on a heat exchanger's performance.

  12. Microgravity condensing heat exchanger

    Thomas, Christopher M. (Inventor); Ma, Yonghui (Inventor); North, Andrew (Inventor); Weislogel, Mark M. (Inventor)

    2011-01-01

    A heat exchanger having a plurality of heat exchanging aluminum fins with hydrophilic condensing surfaces which are stacked and clamped between two cold plates. The cold plates are aligned radially along a plane extending through the axis of a cylindrical duct and hold the stacked and clamped portions of the heat exchanging fins along the axis of the cylindrical duct. The fins extend outwardly from the clamped portions along approximately radial planes. The spacing between fins is symmetric about the cold plates, and are somewhat more closely spaced as the angle they make with the cold plates approaches 90.degree.. Passageways extend through the fins between vertex spaces which provide capillary storage and communicate with passageways formed in the stacked and clamped portions of the fins, which communicate with water drains connected to a pump externally to the duct. Water with no entrained air is drawn from the capillary spaces.

  13. Heat exchanger panel

    Warburton, Robert E. (Inventor); Cuva, William J. (Inventor)

    2005-01-01

    The present invention relates to a heat exchanger panel which has broad utility in high temperature environments. The heat exchanger panel has a first panel, a second panel, and at least one fluid containment device positioned intermediate the first and second panels. At least one of the first panel and the second panel have at least one feature on an interior surface to accommodate the at least one fluid containment device. In a preferred embodiment, each of the first and second panels is formed from a high conductivity, high temperature composite material. Also, in a preferred embodiment, the first and second panels are joined together by one or more composite fasteners.

  14. Fouling analyses of heat exchangers for PSR

    Fouling of heat exchangers is generated by water-borne deposits, commonly known as foulants including particulate matter from the air, migrated corrosion produces; silt, clays, and sand suspended in water; organic contaminants; and boron based deposits in plants. This fouling is known to interfere with normal flow characteristics and reduce thermal efficiencies of heat exchangers. This paper focuses on fouling analyses for six heat exchangers of two primary systems in two nuclear power plants; the regenerative heat exchangers of the chemical and volume control system and the component cooling water heat exchangers of the component cooling water system. To analyze the fouling for heat exchangers, fouling factor was introduced based on the ASME O and M codes and TEMA standards. Based on the results of the fouling analyses, the present thermal performances and fouling levels for the six heat exchangers were predicted

  15. Vibration isolation of dimple plate heat exchangers / Pieter Vergeer

    Vergeer, Pieter

    2012-01-01

    Dimple plate heat exchangers are a new type of welded compact plate heat exchangers. The dimple plates increase the turbulence of the fluid flowing over the plate, increasing the efficiency of the heat exchanger without increasing pressure drop over the heat exchanger. The compact design of the heat exchanger makes it possible to install the heat exchanger at the top of condenser columns, reducing the footprint area of the column by replacing standard shell and tube condense...

  16. Technical heat and flow investigations into heat exchangers made out of synthetic materials, for use in dry cooling towers

    Pollack, H.

    1981-01-01

    Bare tube and flat heat exchangers (HE) made out of synthetic materials were investigated for use in dry cooling towers with natural draft. The advantages of synthetic maternals are higher corrosion resistance, easier workability and lower cost. Suitability tests were performed designing the total system based on HE and tower construction. It is shown that bare tube bundles composed of tube walls or hollow plates separated by plastic strips with wall thicknesses less than 0.6 mm are an alternative to finned tube HE's of metal. Assuming specific building costs of 330 DM/sqm for the tower shell and HE manufacturing costs of 20 DM/kg, several solutions can be found with slight differences in heat transfer conditions and total costs between 22 and 25.10E6 DM.

  17. Influence of flow velocity on biofilm growth in a tubular heat exchanger-condenser cooled by seawater.

    Trueba, Alfredo; García, Sergio; Otero, Félix M; Vega, Luis M; Madariaga, Ernesto

    2015-01-01

    The influence of flow velocity (FV) on the heat transfer process in tubes made from AISI 316L stainless steel in a heat exchanger-condenser cooled by seawater was evaluated based on the characteristics of the resulting biofilm that adhered to the internal surface of the tubes at velocities of 1, 1.2, 1.6, and 3 m s(-1). The results demonstrated that at a higher FV, despite being more compact and consistent, the biofilm was thinner with a lower concentration of solids, and smoother, which favoured the heat transfer process within the equipment. However, higher velocities increase the initial cost of the refrigerating water-pumping equipment and its energy consumption cost to compensate for the greater pressure drops produced in the tube. The velocity of 1.6 m s(-1) represented the equilibrium between the advantages and disadvantages of the variables analysed for the test conditions in this study. PMID:26222187

  18. Probe Measures Fouling As In Heat Exchangers

    Marner, Wilbur J.; Macdavid, Kenton S.

    1990-01-01

    Combustion deposits reduce transfer of heat. Instrument measures fouling like that on gas side of heat exchanger in direct-fired boiler or heat-recovery system. Heat-flux probe includes tube with embedded meter in outer shell. Combustion gases flow over probe, and fouling accumulates on it, just as fouling would on heat exchanger. Embedded heat-flow meter is sandwich structure in which thin Chromel layers and middle alloy form thermopile. Users determine when fouling approaches unacceptable levels so they schedule cleaning and avoid decreased transfer of heat and increased drop in pressure fouling causes. Avoids cost of premature, unnecessary maintenance.

  19. NUMERICAL SIMULATION OF VERTICAL GROUND HEAT EXCHANGERS FOR GROUND SOURCE HEAT PUMPS

    Jalaluddin

    2011-01-01

    Abstract: This paper presents the numerical simulation of several types of vertical ground heat exchangers. The ground heat exchangers (GHEs) such as U-tube, double-tube and multi-tube were simulated using the commercial CFD software FLUENT. Water flows through the heat exchangers and exchanges the heat to the ground. The inlet and outlet water temperatures, flow rate, and heat exchange rate are presented. The heat exchange rates in discontinuous short-time period of operation ...

  20. Exergy-Economic Criteria for Evaluating Heat Exchanger Performance

    Wu Shuangying; Li Yourong

    2001-01-01

    Based on the exergy-economic analysis of heat exchanger heat transfer and flow process, two new exergyeconomic criteria which are defined as the total costs per unit heat transfer rate ηt t for heat transfer exchanger and the net profit per unit heat recovery rate ηr for heat recovery exchanger respectively are put forward.Furthermore, the application of criteria is illustrated by the evaluation of down-flow, counter-flow and cross-flow heat exchangers performance. The methods employed and results presented in this paper can serve as a guide for the performance evaluation of heat exchangers.

  1. Comparison of a Conventional Heat Exchangers with a New Designed Heat Exchanger Experimentally

    Tansel Koyun; Semih Avcı

    2014-01-01

    In this study, the air-water heat exchanger designed have been experimentally compared to conventional heat exchangers with and without fin. The same parameters for the three heat exchangers (pump flow, heating power, etc...) have been used. In the experiments, speed-flow adjustment has been made to supply heat transfer at an optimum. As a result, during the circulation of water in pipe of the air-water heat exchanger, the corrosion fouling factor has not been formed. In addition, the efficie...

  2. Tubular heat exchanger

    The invention concerns a heat exchanger of which the tubes, placed in a long casing, cross the casing cover in a sealed manner. These tubes are fixed to the tube plate forming this cover or to the branch tubes it comprises by means of compression joints. These joints make it possible to do away with welds that are sources of defects and to improve the operational safety of the apparatus. An advantageous form of the heat exchanger under the invention includes a manifold for each thermal exchange fluid, and one end of each tube is connected to this manifold by a pipe that is itself connected to the tube by a threaded connection. The latter provides for easy disconnection of the pipe in order to introduce a probe for inspecting the state of the tubes

  3. Transient Thermal Behavior of a Vertical Solar Storage Tank with a Mantle Heat Exchanger During No-Flow Operation

    A. Barzegar; A. A. Dehghan

    2009-01-01

    Transient thermal behavior of a vertical storage tank of a domestic solar heating system with a mantle heat exchanger has been investigated numerically in the charging mode. It is assumed that the tank is initially filled with uniform cold water. At an instant of time, the hot fluid from collector outlet is uniformly injected in the upper section of the mantle heat exchanger and after heat transfer with the fluid inside the tank, withdrawn from the bottom part of the heat excha...

  4. Detection of flow mixing processes using transmission methods in high-duty heat exchanging apparatus

    The COBRA-IIIC program modified by MIT has been further improved for verifying the experimental studies described in the thesis. This work has been accompanied by a review and modification of the relevant analytical equations. A mathematical relationship has been set up for the cross-mixing phenomenon of shearing flow in narrowest cross-section between two heating rods, the relationship being taken into account in the sub-channel analysis. Despite the very complex and superposing processes of the problem studied, the results obtained by the improved sub-channel analysis program using the nearly derived cross-mixing approach are quantitatively well confirmed by comparison with experimental data. Applying the improved sub-channel analysis program to describing the author's two-phase flow experiments (air-water and water-steam) with rod bundle geometries to be found in the literature, the cross-mixing approach presented in the thesis is shown to be reliable (orig./GL)

  5. Study on direct mixing type axial flow cyclone heat exchanger between gas and particles. 1. Proposal and gas-particle separation performance

    A direct mixing type axial flow cyclone heat exchanger between gas and high temperature particles is proposed which serves as particle separator as well. The proposal was motivated by the concept of high temperature nuclear energy conversion system for which dense gas-solid suspension flow is considered as primary coolant. However, it may also be used as a general heat recovery device from various high temperature powdery waste material from conventional industry. In this heat exchanger, the particles, after being mixed directly with gas, transfer their heat to the gas in the form of quasi-counter-flow and are effectively re-separated by centrifugal force due to swirling motion of the gas. The mock-up of the heat exchanger was designed and constructed and its re-separation performance was examined both experimentally and numerically, which is the key to realize such innovative energy conversion systems. (author)

  6. Three-dimensional numerical simulation of fluid flow and heat transfer in fin-and-tube heat exchangers at different flow regimes

    Paniagua Sánchez, Leslye

    2014-01-01

    This thesis aims at unifying two distinct branches of work within the Heat Transfer Technological Center (CTTC). On one side, extensive experimental work has been done during the past years by the researchers of the laboratory. This experimental work has been complemented with numerical models for the calculation of fin and tube heat exchangers thermal and fluid dynamic behavior. Such numerical models can be referred to as fast numerical tool which can be used for industrial rating and design...

  7. Experimental evaluation of vibrations in heat exchangers

    Flow induced vibrations may produce damage of heat exchangers, condensers and steam generators tubes. To evaluate this problem a set of tests were developed to know the real support state of the tubes, which have great influence on the vibration response. This paper include a description of the tests and the results obtained applying them on a heat exchanger equipment. (author)

  8. Numerical research of heat transfer in gas heat exchanger

    Khomutov Eugene O.; Gil Andrey V.

    2015-01-01

    The article presents a numerical study of heat and mass transfer based on the finite volume method. Researched by installing a tubular heat exchanger for heating of natural gas. The results according to changes in temperature of the natural gas depend on the initial temperature of the heating flow. The results can be used in the analysis of further effective combustion.

  9. Heat exchanger with removable orifice

    A nuclear reactor steam generator heat exchanger is described which has orifices in the entrance openings of the heat exchange tubes which, although securely fastened to the tubes, can be easily removed by remote handling equipment. (U.K.)

  10. Membrane Based Heat Exchanger

    Aarnes, Sofie Marie

    2012-01-01

    Reduction of the energy used to acclimatise buildings is a huge challenge simultaneously with the implementation of air tight low energy buildings. In residential buildings with several living units centralised air handling units are the most energy efficient system. However, in a centralised system there is important to avoid leakages of pollutions between the exhaust air and the supply air. This leads to that flat plate heat exchangers are used instead of the more energy efficient rotary he...

  11. Heat exchanger tube tool

    Certain types of heat-exchangers have tubes opening through a tube sheet to a manifold having an access opening offset from alignment with the tube ends. A tool for inserting a device, such as for inspection or repair, is provided for use in such instances. The tool is formed by a flexible guide tube insertable through the access opening and having an inner end provided with a connector for connection with the opening of the tube in which the device is to be inserted, and an outer end which remains outside of the chamber, the guide tube having adequate length for this arrangement. A flexible transport hose for internally transporting the device slides inside of the guide tube. This hose is long enough to slide through the guide tube, into the heat-exchanger tube, and through the latter to the extent required for the use of the device. The guide tube must be bent to reach the end of the heat-exchanger tube and the latter may be constructed with a bend, the hose carrying anit-friction elements at interspaced locations along its length to make it possible for the hose to negotiate such bends while sliding to the location where the use of the device is required

  12. HEAT EXCHANGERS IN SEWAGE PIPES

    Podobeková, Veronika; Peráčková, Jana

    2014-01-01

    The article discusses utilization of heat from waste water in sewage. During the year, temperature of water in sewage ranges between 10 °C and 20 °C and the heat from sewage could be used for heating, cooling and hot water preparation in building. The heat is extracted through a transfer surface area of the heat exchanger into the heat pump, which is able to utilize the low–potential energy. Different design and types of the heat exchangers in sewage are dealt with: heat exchangers embedded i...

  13. Fault-Tolerant Heat Exchanger

    Izenson, Michael G.; Crowley, Christopher J.

    2005-01-01

    A compact, lightweight heat exchanger has been designed to be fault-tolerant in the sense that a single-point leak would not cause mixing of heat-transfer fluids. This particular heat exchanger is intended to be part of the temperature-regulation system for habitable modules of the International Space Station and to function with water and ammonia as the heat-transfer fluids. The basic fault-tolerant design is adaptable to other heat-transfer fluids and heat exchangers for applications in which mixing of heat-transfer fluids would pose toxic, explosive, or other hazards: Examples could include fuel/air heat exchangers for thermal management on aircraft, process heat exchangers in the cryogenic industry, and heat exchangers used in chemical processing. The reason this heat exchanger can tolerate a single-point leak is that the heat-transfer fluids are everywhere separated by a vented volume and at least two seals. The combination of fault tolerance, compactness, and light weight is implemented in a unique heat-exchanger core configuration: Each fluid passage is entirely surrounded by a vented region bridged by solid structures through which heat is conducted between the fluids. Precise, proprietary fabrication techniques make it possible to manufacture the vented regions and heat-conducting structures with very small dimensions to obtain a very large coefficient of heat transfer between the two fluids. A large heat-transfer coefficient favors compact design by making it possible to use a relatively small core for a given heat-transfer rate. Calculations and experiments have shown that in most respects, the fault-tolerant heat exchanger can be expected to equal or exceed the performance of the non-fault-tolerant heat exchanger that it is intended to supplant (see table). The only significant disadvantages are a slight weight penalty and a small decrease in the mass-specific heat transfer.

  14. Counterflow Regolith Heat Exchanger Project

    National Aeronautics and Space Administration — The counterflow regolith heat exchanger (CoRHE) is a device that transfers heat from hot regolith to cold regolith. The CoRHE is essentially a tube-in-tube heat...

  15. Hybrid Heat Exchangers

    Tu, Jianping Gene; Shih, Wei

    2010-01-01

    A hybrid light-weight heat exchanger concept has been developed that uses high-conductivity carbon-carbon (C-C) composites as the heat-transfer fins and uses conventional high-temperature metals, such as Inconel, nickel, and titanium as the parting sheets to meet leakage and structural requirements. In order to maximize thermal conductivity, the majority of carbon fiber is aligned in the fin direction resulting in 300 W/m.K or higher conductivity in the fin directions. As a result of this fiber orientation, the coefficient of thermal expansion (CTE) of the C-C composite in both non-fiber directions matches well with the CTE of various high-temperature metal alloys. This allows the joining of fins and parting sheets by using high-temperature braze alloys.

  16. Surface Chemical Composition Effect on Internal Gas Flow and Molecular Heat Exchange in a Gas-Solids System

    Ukhov, Alexander; Borisov, Sergey; Porodnov, Boris

    2011-05-01

    On the basis of classical knowledge about movement of atoms and lattice theory of F. Goodman and G. Wachman the program modeling helium atom interaction with a three-dimensional crystal tungsten lattice taking into account partial surface covering by chemisorbed oxygen atoms is developed. An efficiency of molecular heat exchange of helium for pure and partially chemisorbed tungsten surface is calculated for different temperatures. Similar model of the surface and procedure of calculations have been applied for description of free-molecular gas flow in long cylindrical channel with clean and fully chemisorbed metal surface. Within the limits of the developed approach the results of calculations for both problems agree well with available experiments with surface contamination control.

  17. Plate heat exchanger

    In a plate heat exchanger required to handle corrosive, toxic or radioactive fluids, wherein each plate has a peripheral recess or like formation adapted for receiving an elastomeric gasket, the plates are welded together in pairs by the method comprising the steps of inserting into the gasket recess of a first plate of said pair a metal packing piece and welding the second place (e.g. by a laser or electron beam weld running along the base of the recess) superimposing a second plate on to the first in contact with the packing piece and welding the second plate to the packing piece (e.g. by a laser or electron beam weld). The packing piece may be of hollow or solid cross section and is preferably of the same material (e.g. titanium or stainless steel) as the plates. In use a service fluid in heat exchange with the said corrosive etc. fluid is confined by peripheral and normally elastomeric gaskets. (author)

  18. The effect of inlet and outlet shell-side flow and heat transfer on the performance of HTGR straight tube heat exchangers

    Since the mid-1970s, various high temperature gas-cooled reactor (HTGR) steam generator, auxiliary heat exchanger (AHE), recuperator, and intermediate heat exchanger (IHX) designs have been proposed that use straight tube configurations. Each of these designs requires 90-deg turns in the helium gas flow at the inlet and/or outlet of the tube bundle. The design of the steam generator for the HTGR steam cycle/cogeneration lead plant includes a straight tube superheater (STSH) which incorporates both a 90-deg inlet and outlet turn across the tube bundle. The AHE includes a 90-deg outlet turn across the tube bundle. Previous GA Technologies Inc. (GA) recuperator and IHX designs for gas turbine and process heat HTGRs have also considered straight tube designs with 90-deg bends at the inlet and outlet. To evaluate the effect of these turns on the tube bundle performance, two model air flow tests have been performed, and a third is being planned. Fluid flow and heat transfer computer models have also been used to try to determine the effect of these 90-deg turns on the tube bundle performance. As a result of these studies, the following conclusions can be made: 1. For all of the designs investigated, the 90-deg turns reduced the bundle performance. 2. In designs where the tube pitch-to-diameter ratio is small (less than 1.3), the 90-deg turns can have a critical effect on the performance. However, use of design concepts such a flow baffles or small modular bundle designs can greatly reduce or eliminate these problems. 3. The inlet turns are more critical to the design than the outlet turns. 4. The non-uniform temperature profiles resulting from poor inlet design can result in high thermal stresses in the tubes. 5. Testing to correlate the shell-side heat transfer in the region of a 90-deg bend across a tube bundle is required to more fully understand the characteristics of this problem. 6. Although the 90-deg turns are not desirable, they are frequently necessary in

  19. Computation of two-dimensional isothermal flow in shell-and-tube heat exchangers

    A computational procedure is outlined whereby two-dimensional isothermal shell-side flow distributions can be calculated for tube bundles having arbitrary boundaries and flow blocking devices, such as sealing strips, defined in arbitrary locations. The procedure is described in some detail and several computed results are presented to illustrate the robustness and generality of the method

  20. Improvements in or relating to heat exchangers

    A 'tube-in-shell' heat exchanger is described for effecting heat exchange between liquid metal and water. In conventional heat exchangers of this type a condition can arise wherein Na passing through the tube plate at the water inlet end of the heat exchanger may be above the saturation temperature of the water, and although resultant boiling of the water in the region of the tube plate would tend to counter stagnation there is a possibility that sub-cooled boiling associated with stagnation may occur in the central area of the tube plate, and this could be the source of corrosion. The design of heat exchanger described is directed towards a solution of this problem. The heat exchanger comprises an elongated shell having two spaced transverse tube plates sealed to the shell so as to provide end and intermediate chambers. A bundle of spaced parallel heat exchange tubes extends between the tube plates, interconnecting the end chambers with an inlet port for liquid metal flow to one of the end chambers and an outlet port for liquid metal flow from the other of the end chambers, and inlet and outlet ports for flow of water through the intermediate chamber, these ports being at opposite ends of the intermediate chamber. The intermediate chamber has a tube closed to liquid metal flow extending between the tube plates, this tube having an inlet port for water adjacent to the tube plate at the inlet region of the intermediate chamber and an outlet port at the outlet region. This tube has open ends and is laterally supported by neighbouring heat exchange tubes, or alternatively may have closed ends and be end supported by penetration of the tube plates, the inlet and outlet ports for flow of water being perforations in the wall of the tube. (U.K.)

  1. Heat exchanger repair

    There are two ways to rapir heater tubes in tubular heat exchangers, partial replacement of tubes and a technique called sleeving. In the former case, the defective tube section is cut out, removed, and replaced by a new section butt welded to the old piece of tube which remained in place. In the sleeving technique, a tube sleeve is slid into the defective tube and, after expansion, welded to the original tube. In this case, the welding technique employed is not laser welding, as is often maintained in the literature, but TIG pulsation welding. The results of preliminary tests and the qualification of both processes are outlined in the article; an account is given also of the replacement of the tube sections when repairing condensate coolers. (orig.)

  2. Next Generation Microchannel Heat Exchangers

    Ohadi, Michael; Dessiatoun, Serguei; Cetegen, Edvin

    2013-01-01

    In Next Generation Microchannel Heat Exchangers, the authors’ focus on the new generation highly efficient heat exchangers and presentation of novel data and technical expertise not available in the open literature.  Next generation micro channels offer record high heat transfer coefficients with pressure drops much less than conventional micro channel heat exchangers. These inherent features promise fast penetration into many mew markets, including high heat flux cooling of electronics, waste heat recovery and energy efficiency enhancement applications, alternative energy systems, as well as applications in mass exchangers and chemical reactor systems. The combination of up to the minute research findings and technical know-how make this book very timely as the search for high performance heat and mass exchangers that can cut costs in materials consumption intensifies.

  3. Appendix to the thesis an experimental and numerical study of a jetfire stop material and a new helical flow heat exchanger

    Austegard, Anders

    1997-12-31

    This thesis consists of two parts. Part 1: Experimental and numerical study of jetfire stop, and Part 2: Experimental and numerical study of a new kind of shell and tube heat exchanger with helical flow on shell side. Part 1 describes the development of the model for simulation of the temperature development through Viking jetfirestop. A simulation program is developed that calculates the temperature development through Viking jetfirestop. In the development of the model, measurements of reaction energy, pyrolysis and heat conductivity at low temperatures are made. The conductivity at higher temperatures and when pyrolysis reactions are going on is estimated experimentally and by numerical calculations. Full-scale jet fire test and small-scale xenon lamp experiments are made to test the simulation model. Part 2 contains the development of a model that simulate the fluid flow and heat transfer in a helical flow shell and tube heat exchanger. It consists of the development of a porosity model and a model for pressure drop and heat transfer as well as experiments in non-standard tube layouts. Results from the simulation program are compared with experiments on a helical flow shell and tube heat exchanger. This is a separate appendix volume, including computer codes and simulated results. 316 figs., 11 tabs.

  4. Design study of plastic film heat exchanger

    Guyer, E. C.; Brownell, D. L.

    1986-02-01

    This report presents the results of an effort to develop and design a unique thermoplastic film heat exchanger for use in an industrial heat pump evaporator system and other energy recovery applications. The concept for the exchanger is that of individual heat exchange elements formed by two adjoining and freely hanging plastic films. Liquid flows downward in a regulated fashion between the films due to the balance of hydrostatic and frictional forces. The fluid stream on the outside of film may be a free-falling liquid film, a condensing gas, or a noncondensing gas. The flow and structural principles are similar to those embodied in an earlier heat exchange system developed for use in waste water treatment systems (Sanderson). The design allows for high heat transfer rates while working within the thermal and structural limitations of thermoplastic materials. The potential of this new heat exchanger design lies in the relatively low cost of plastic film and the high inherent corrosion and fouling resistance. This report addresses the selection of materials, the potential heat transf er performance, the mechanical design and operation of a unit applied in a low pressure steam recovery system, and the expected selling price in comparison to conventional metallic shell and tube heat exchangers.

  5. Heat exchanger effectiveness in unsteady state

    Mai, T. H.; Chitou, N.; Padet, J.

    1999-10-01

    A method is proposed to determine the thermal effectiveness of heat exchangers in situ, when one of the fluids is submitted to any kind of flow rate variations. It leads to the definition of the average effectiveness in unsteady state, which forms an extension of the classical effectiveness used in steady state. It requires an unsophisticated equipment of measurement and should lead to an easy and continuous control of the fouling of heat exchangers.

  6. An assessment of in-tube flow boiling correlations for ammonia-water mixtures and their influence on heat exchanger size

    Kærn, Martin Ryhl; Modi, Anish; Jensen, Jonas Kjær;

    2016-01-01

    Heat transfer correlations for pool and flow boiling are indispensable for boiler design. The correlations for predicting in-tube flow boiling heat transfer ofammonia-water mixtures are not well established in the open literature and there is a lack of experimental measurements for the full range...... of composition, vapor qualities, fluid conditions, etc. This paper presents a comparison of several flow boiling heat transfer prediction methods (correlations) for ammonia-water mixtures. Firstly, these methods are reviewed and compared at various fluid conditions. The methods include: (1) the......, their influence on the required heat exchanger size (surface area)is investigated during numerical design. For this purpose, two case studies related to the use of the Kalina cycle are considered: a flue gas based heat recovery boiler for acombined cycle power plant and a hot oil based boiler for a...

  7. 169 kelvin cryogenic microcooler empoying a condenser, evaporator, flow restriction and counterflow heat exchangers

    Burger, Johannes; Holland, Harry; Berenschot, Erwin; Seppenwolde, Jan-Henry; Brake, ter Marcel; Gardeniers, Han; Elwenspoek, Miko

    2001-01-01

    This paper presents the first cryogenic micromachined cooler that is suitable to cool from ambient temperature to 169 kelvin and below. The cooler operates with the vapor compression cycle. It consists of a silicon micromachined condenser, a flow restriction/evaporator and two miniature glass-tube c

  8. Thermohydraulics of Turbulent Flow Through Heat Exchanger Tubes Fitted with Circular-rings and Twisted Tapes

    Smith Eiamsa-ard; Vichan Kongkaitpaiboon; Kwanchai Nanan

    2013-01-01

    The influences of circular-ring turbulators (CRT) and twisted tape (TT) swirl generators on the heat transfer enhancement,pressure drop and thermal performance factor characteristics in a round tube are reported.The circular-ring turbulators were individually employed and together with the twisted tape swirl generators in the heated section of the tube.Three different pitch ratios (l/D =1.0,1.5,and 2.0) of the CRT and three different twist ratios (y/W=3,4,and 5) of the TT were introduced.The experiments were conducted using air as the working fluid under a uniform wall heat flux condition,for the Reynolds number between 6000 and 20000.The experimental resuits reveal that the heat transfer rate,friction factor and thermal performance factor of the combined CRT and TT are considerably higher than those of CRT alone.For the range examined,the ìncreases of mean Nusselt number,friction factor and thermal performance,in the tube equipped with combined devices,respectively,are 25.8%,82.8% and 6.3% over those in the tube with the CRT alone.The highest thermal performance factor of 1.42 is found for the combined device consisting of the CRT with l/D =1.0 and TT with y/W=3.The correlations of the Nusselt number,friction factor and thermal performance factor of the tubes with combined devices are also developed in terms of Reynolds number,Prandtl number,twist ratio and pitch ratio.

  9. Heat transfer in SiC compact heat exchanger

    For development of a compact SiC heat exchanger, numerical heat transfer analysis was conducted to investigate its performance for a wide range of thermal media, liquid LiPb and helium gas, flow rates. The numerical model used was based on the heat exchanger test module developed by the authors. Within the authors' experimental range, the heat quantity transferred from high temperature liquid LiPb to helium gas and the overall heat transfer coefficients obtained numerically are in agreement with the experimental results. Therefore, the numerical model has proved to be valid for estimation of heat transfer phenomena in the heat exchanger in incompressible regime. The heat quantity transferred from LiPb to He amounts up to 3.7 kW at helium pressure of 0.5 MPa. On the basis of the numerical results, a correlation for helium forced convection heat transfer in the heat exchanger is presented, which describes numerical results with an error of 1%. For heat transfer in LiPb, the Nusselt numbers calculated from an existing correlation for liquid metal heat transfer agree well with the present numerical results. The heat transfer of LiPb in the SiC compact heat exchanger would possibly be predicted from the conventional correlations based on the studies of liquid metal convective heat transfer. A concept of SiC compact heat exchanger studied could be applied to a design of intermediate heat exchangers operating at high temperatures in fusion reactor, as well as HTTR and VHTR systems.

  10. Mathematical Modeling of Spiral Heat Exchanger

    Probal Guha , Vaishnavi Unde

    2014-04-01

    Full Text Available Compact Heat Exchangers (CHEs are increasingly being used on small and medium scale industries. Due to their compact size and efficient design, they facilitate more efficient heat transfer. Better heat transfer would imply lesser fuel consumption for the operations of the plant, giving improvement to overall efficiency. This reduction in consumption of fuel is a step towards sustainable development. This report exclusively deals with the study the spiral heat exchanger.The design considerations for spiral heat exchanger is that the flow within the spiral has been assumed as flow through a duct and by using Shah London empirical equation for Nusselt number design parameters are further optimized.This is accompanied by a detailed energy balance to generate a concise mathematical model

  11. Fluid-elastic instability of heat exchanger tube arrays in potential cross-flow

    In order to study the fluid-elastic instability effects of tube arrays in a uniform cross-flow, Van der Hoogt and Van Campen (1984) adopted a two-dimensional complex velocity potential approach and calculations were performed on two tubes out of a tube array. A potential flow approach was used, because, for closely packed staggered tube arrays, the wakes behind the tubes are considerably suppressed and the flow distribution around the tubes shows a 'potential-like' character. In the present paper the model is extended to account for more complex configurations, followed by an examination of their dynamical features. For a specific staggered configuration the results of the critical flow velocities will be compared with Paidoussis (1984) data, who dealt with a comparable approach. In order to account for the influence of a phase lagging effect between the motions of the tubes and the fluid forces, a modification of the model was performed by introducing a phase lag angle η. Dynamical (flutter) instability was found to occur for specific configurations of tubes whenever a non-zero phase lagging effect was incorporated in the calculations. For a specific configuration critical velocities were compared with the results obtained by Paidoussis et al. (1984), dealing with a similar approach. Although agreement was found for the critical buckling velocities using η = 00, discrepancies occurred for the critical flutter velocities, using η = 100 and η = 300 possibly due to the different way of incorporating the phase lag effect in the equations of motion. Although the present model predicts that the reduced critical velocity depends on the square root of the mass-damping parameter mδ/ρD2 in a similar way as found by Connors, the actual values are larger than the experimental values from literature. (orig./GL)

  12. Experimental research on heat transfer in a coupled heat exchanger

    Liu Yin; Ma Jing; Zhou Guang-Hui; Guan Ren-Bo

    2013-01-01

    The heat exchanger is a devise used for transferring thermal energy between two or more different temperatures. The widespreadly used heat exchanger can only achieve heat exchange between two substances. In this paper, a coupled heat exchanger is proposed, which includes a finned heat exchanger and a double pipe heat exchanger, for multiple heat exchange simultaneously. An experiment is conducted, showing that the average heating capacity increases more tha...

  13. Performance Investigation of Plate Type Heat Exchanger (A Case Study

    Simarpreet Singh

    2014-04-01

    Full Text Available Heat exchanger is a thermodynamic system which is most commonly used in the process industry for exchanging heat energy between the fluids. flowing in the same or opposite direction. It is desired that effectiveness of heat exchanger should remain as large as possible. Heat exchanger's performance may be improved by the addition of fins or corrugations. These investigations include design of plate type heat exchanger, heat transfer enhancement, flow phenomenon and cleanliness factor. In process plants, this type of heat exchange is generally used for recovering heat content of exhaust steam. However, with the flow of fluid for a long period, fouling occurs on the plate surface. Therefore, it is required to investigate the effect of fouling, wherever the heat exchanger is installed. An extensive experimental investigation has been carried out under clean and dirty condition of the said plate type heat exchanger. Heat transfer and flow data were collected in experiment. From collected data heat transfer rate, overall heat transfer coefficient, fouling factor and cleanliness factor were evaluated. Based upon the cleanliness factor data, next date of cleanliness for plate type heat exchanger was predicted. It is felt that the outcome of the present research work may be quite useful for efficient operation of plate type heat exchanger installed in Process plants.

  14. High Temperature Heat Exchanger Project

    Anthony E. Hechanova, Ph.D.

    2008-09-30

    The UNLV Research Foundation assembled a research consortium for high temperature heat exchanger design and materials compatibility and performance comprised of university and private industry partners under the auspices of the US DOE-NE Nuclear Hydrogen Initiative in October 2003. The objectives of the consortium were to conduct investigations of candidate materials for high temperature heat exchanger componets in hydrogen production processes and design and perform prototypical testing of heat exchangers. The initial research of the consortium focused on the intermediate heat exchanger (located between the nuclear reactor and hydrogen production plan) and the components for the hydrogen iodine decomposition process and sulfuric acid decomposition process. These heat exchanger components were deemed the most challenging from a materials performance and compatibility perspective

  15. Thermal hydraulic design of intermediate heat exchanger

    Intermediate heat exchanger (IHX) is a very important component of Fast Breeder Reactor because it forms the boundary between radioactive primary sodium and non-radioactive secondary sodium. IHX of the 500 MWe Prototype Fast Breeder Reactor is a shell and tube heat exchanger with primary sodium flowing on the shell side. Cross flow heat transfer at the primary sodium entrance demands unequal secondary flow distribution in various tubes to ensure good safety margin in structural design. This paper brings out details of thermal hydraulic studies to arrive at a suitable secondary flow distribution and choice of a suitable flow distribution device to achieve the same. Application of two-dimensional analysis with computer code THYC-2D has been brought out. (author). 5 refs., 14 figs., 2 tabs

  16. Thermodynamic Optimization of GSHPS Heat Exchangers

    Ahmad Kahrobaeian

    2007-09-01

    Full Text Available

    In this paper, a new method for determining the optimized dimensions of a ground source heat pump system (GSHPS heat exchanger is presented. Using the GSHPS is one of the ways for utilization of infinite, clean and renewable energies in the environment. In recent years, due to limitation of physical space for installing the heat exchangers and avoiding the environmental effects on heat exchanger operation, vertical GSHP systems are used more than the other ones. Determination of optimum heat exchanger size is one of the most important parameters in the optimization of the heat exchanger design. In this study, optimum length and diameter for the heat exchanger is determined for different mass flows by using the second law of thermodynamics. The optimal length and diameter minimize entropy generation and therefore result in increased efficiency of the heat pump.

    • An initial version of this pa per was published in May of 2004 in the proceedings of Second International Applied Thermodynamics Conference, Istanbul, Turkey.

  17. Fluid-elastic instability of heat exchanger tube arrays in potential cross-flow

    Possibly occurring instabilities may be classified into buckling instability (divergence) and dynamical instability (flutter). Calculations revealed only instabilities of the divergence type, whenever a phase lagging angle equal to zero between the tube and fluid motion was used. The associated critical flow velocity appeared to be strongly dependent on the system geometry, thus on the number of tubes and their mutual distance. In order to account for the influence of a phase lagging effect between the motions of the tubes and the fluid sources, a modification of the model was performed by introducing a phase lag angle eta. Dynamical (flutter) instability was found to occur for specific configurations of tubes whenever a non-zero phase lagging effect was incorporated in the calculations. For a specific configuration critical velocities were compared with the results obtained by Paidoussis, dealing with a similar approach. Although agreement was found for the critical buckling velocities using eta = 0/sup o/, discrepancies occurred for the critical futter velocities, using eta = 10/sup o/ and eta = 30/sup o/ possibly due to the different way of incorporating the phase lag effect in the equations of motion. Although the present model predicts that the reduced critical velocity depends on the square root of the mass-damping parameter mδrhoD2 in a similar way as found by Connors, the actual values are larger than the experimental values from literature

  18. Expanded microchannel heat exchanger: design, fabrication and preliminary experimental test

    Denkenberger, David C; Pearce, Joshua M; Zhai, John; 10.1177/0957650912442781

    2012-01-01

    This paper first reviews non-traditional heat exchanger geometry, laser welding, practical issues with microchannel heat exchangers, and high effectiveness heat exchangers. Existing microchannel heat exchangers have low material costs, but high manufacturing costs. This paper presents a new expanded microchannel heat exchanger design and accompanying continuous manufacturing technique for potential low-cost production. Polymer heat exchangers have the potential for high effectiveness. The paper discusses one possible joining method - a new type of laser welding named "forward conduction welding," used to fabricate the prototype. The expanded heat exchanger has the potential to have counter-flow, cross-flow, or parallel-flow configurations, be used for all types of fluids, and be made of polymers, metals, or polymer-ceramic precursors. The cost and ineffectiveness reduction may be an order of magnitude or more, saving a large fraction of primary energy. The measured effectiveness of the prototype with 28 micro...

  19. Sleeving repair of heat exchanger tubes

    Defective heat exchanger tubes can be repaired using techniques that do not involve the cost and schedule penalties of component replacement. FTI's years of experience repairing steam generator tubes have been successfully applied to heat exchangers. Framatome Technologies heat exchanger sleeves can bridge defective areas of the heat exchanger tubes, sleeves have been designed to repair typical heat exchanger tube defects caused by excessive tube vibration, stress corrosion cracking, pitting or erosion. By installing a sleeve, the majority of the tube's heat transfer and flow capacity is maintained and the need to replace the heat exchanger can be delayed or eliminated. Both performance and reliability are improved. FTI typically installs heat exchanger tube sleeves using either a roll expansion or hydraulic expansion process. While roll expansion of a sleeve can be accomplished very quickly, hydraulic expansion allows sleeves to be installed deep within a tube where a roll expander cannot reach. Benefits of FTI's heat exchanger tube sleeving techniques include: - Sleeves can be positioned any where along the tube length, and for precise positioning of the sleeve eddy current techniques can be employed. - Varying sleeve lengths can be used. - Both the roll and hydraulic expansion processes are rapid and both produce joints that do not require stress relief. - Because of low leak rates and speed of installations, sleeves can be used to preventatively repair likely-to-fail tubes. - Sleeves can be used for tube stiffening and to limit leakage through tube defects. - Because of installation speed, there is minimal impact on outage schedules and budgets. FTI's recently installed heat exchanger sleeving at the Kori-3 Nuclear Power Station in conjunction with Korea Plant Service and Engineering Co., Ltd. The sleeves were installed in the 3A and 3B component cooling water heat exchangers. A total of 859 tubesheet and 68 freespan sleeves were installed in the 3A heat

  20. Investigation Status of Heat Exchange while Boiling Hydrocarbon Fuel

    D. S. Obukhov

    2006-01-01

    Full Text Available The paper contains analysis of heat exchange investigations while boiling hydrocarbon fuel. The obtained data are within the limits of the S.S. Kutateladze dependence proposed in 1939. Heat exchange at non-stationary heat release has not been investigated. The data for hydrocarbon fuel with respect to critical density of heat flow are not available even for stationary conditions.

  1. Investigation Status of Heat Exchange while Boiling Hydrocarbon Fuel

    D. S. Obukhov

    2014-01-01

    The paper contains analysis of heat exchange investigations while boiling hydrocarbon fuel. The obtained data are within the limits of the S.S. Kutateladze dependence proposed in 1939. Heat exchange at non-stationary heat release has not been investigated. The data for hydrocarbon fuel with respect to critical density of heat flow are not available even for stationary conditions.

  2. Hierarchic modeling of heat exchanger thermal hydraulics

    Volume Averaging Technique (VAT) is employed in order to model the heat exchanger cross-flow as a porous media flow. As the averaging of the transport equations lead to a closure problem, separate relations are introduced to model interphase momentum and heat transfer between fluid flow and the solid structure. The hierarchic modeling is used to calculate the local drag coefficient Cd as a function of Reynolds number Reh. For that purpose a separate model of REV is built and DNS of flow through REV is performed. The local values of heat transfer coefficient h are obtained from available literature. The geometry of the simulation domain and boundary conditions follow the geometry of the experimental test section used at U.C.L.A. The calculated temperature fields reveal that the geometry with denser pin-fins arrangement (HX1) heats fluid flow faster. The temperature field in the HX2 exhibits the formation of thermal boundary layer between pin-fins, which has a significant role in overall thermal performance of the heat exchanger. Although presented discrepancies of the whole-section drag coefficient Cd are large, we believe that hierarchic modeling is an appropriate strategy for calculation of complex transport phenomena in heat exchanger geometries.(author)

  3. Heat exchanger fouling and corrosion

    Fouling of heat transfer surfaces introduces perhaps the major uncertainty into the design and operation of heat exchange equipment. After a brief description of the various types of fouling the chapter goes on to review the current theories of fouling including the turbulent burst theory. Fouling in equipment involving boiling and evaporation is often more severe than in single phase heat exchangers and moreover, in aqueous systems, is frequently associated with corrosion. The reasons for this are identified and illustrated by reference to corrosion in nuclear power plant steam generators. Finally the modification of heat transfer and pressure drop characteristics by fouling layers is briefly reviewed

  4. Optimization for entransy dissipation minimization in heat exchanger

    XIA ShaoJun; CHEN LinGen; SUN FengRui

    2009-01-01

    A common of two-fluid flow heat exchanger, in which the heat transfer between high-and low-temperature sides obeys Newton's law [q∝△(T)], is studied in this paper. By taking entransy dissipation minimization as optimization objective, the optimum parameter distributions in the heat ex-changer are derived by using optimal control theory under the condition of fixed heat load. The condition corresponding to the minimum entransy dissipation is that corresponding to a constant heat flux density. Three kinds of heat exchangers, including parallel flow, condensing flow and counter-flow, are considered, and the results show that only the counter-flow heat exchanger can realize the entransy dissipation minimization in the heat transfer process. The obtained results for entransy dissipation minimization are also compared with those obtained for entropy generation minimization by numerical examples.

  5. A heat exchanger computational procedure for temperature-dependent fouling

    Chiappetta, L. M.; Szetela, E. J.

    1981-01-01

    A novel heat exchanger computational procedure is described which provides a means of rapidly calculating the distributions of fluid and wall temperatures, deposit formation, and pressure loss at various points in a heat exchanger. The procedure is unique in that it is capable of treating wide variations in heat exchanger geometry without recourse to restrictive assumptions concerning heat exchanger type (e.g., co-flow, counterflow, cross flow devices, etc.). The analysis has been used extensively to predict the performance of cross-counterflow heat exchangers in which one fluid behaves as a perfect gas (e.g., air) while the other fluid is assumed to be a distillate fuel. The model has been extended to include the effects on heat exchanger performance of time varying inflow conditions. Heat exchanger performance degradation due to deposit formation with time can be simulated, making this procedure useful in predicting the effects of temperature-dependent fouling.

  6. The dry heat exchanger calorimeter system

    A radiometric isothermal heat flow calorimeter and preconditioner system that uses air instead of water as the heat exchange medium has been developed at Mound. The dry heat exchanger calorimeter is 42 inches high by 18 inches in diameter and the preconditioner is a 22 inch cube, making it extremely compact compared to existing units. The new system is ideally suited for transportable, stand-alone, or glovebox applications. Preliminary tests of the system have produced sample measurements with standard deviations less than 0.25% and sample errors less than 0.50%. These tests have shown that the dry heat exchanger system will yield acceptance data with an accuracy comparable to those of Mound water bath systems now in use. 4 figs., 1 tab

  7. The dry heat exchanger calorimeter system

    This paper reports on a radiometric isothermal heat flow calorimeter and preconditioner system that uses air instead of water as the heat exchange medium which has been developed for use with nuclear material. The dry heat exchanger calorimeter is 42 in. high by 18 in. in diameter and the preconditioner is a 22 in. cube, making it extremely compact compared to existing units. The new system is ideally suited for transportable, stand-alone, or glovebox applications. Preliminary tests of the system have produced sample measurements with standard deviations less than 0.25% and sample errors less than 0.50%. These tests have shown that the dry heat exchanger system will yield acceptable data with an accuracy comparable to those of Mound water bath systems now in use

  8. Approximate Model of Viscous and Squeeze-film Damping Ratios of Heat Exchanger Tubes Subjected to Two-Phase Cross-Flow

    An analytical model was developed to estimate the viscous and squeeze-film damping ratios of heat exchanger tubes subjected to a two-phase cross-flow. Damping information is required to analyze the flow-induced vibration problem for heat exchange tubes. In heat exchange tubes, the most important energy dissipation mechanisms are related to the dynamic interaction between structures such as the tube and support and the liquid. The present model was formulated considering the added mass coefficient, based on an approximate model by Sim (1997). An approximate analytical method was developed to estimate the hydrodynamic forces acting on an oscillating inner cylinder with a concentric annulus. The forces, including the damping force, were calculated using two models developed for relatively high and low oscillatory Reynolds numbers, respectively. The equivalent diameters for the tube bundles and tube support, and the penetration depth, are important parameters to calculate the viscous damping force acting on tube bundles and the squeeze-film damping forces on the tube support, respectively. To calculate the void fraction of a two-phase flow, a homogeneous model was used. To verify the present model, the analytical results were compared to the results given by existing theories. It was found that the present model was applicable to estimate the viscous damping ratio and squeeze-film damping ratio

  9. Multidimensional numerical modeling of heat exchangers

    Sha, W. T.; Yang, C. I.; Kao, T. T.; Cho, S. M.

    A comprehensive, multidimensional, thermal-hydraulic model is developed for the analysis of shell-and-tube heat exchangers for liquid-metal services. For the shellside fluid, the conservation equations of mass, momentum, and energy for continuum fluids are modified using the concept of porosity, surface permeability and distributed resistance to account for the blockage effects due to the presence of heat-transfer tubes, flow baffles/shrouds, the support plates, etc. On the tubeside, the heat-transfer tubes are connected in parallel between the inlet and outlet plenums, and tubeside flow distribution is calculated based on the plenum-to-plenum pressure difference being equal for all tubes. It is assumed that the fluid remains single-phase on the shell side and may undergo phase-change on the tube side, thereby simulating the conditions of Liquid Metal Fast Breeder Reactor (LMFBR) intermediate heat exchangers (IHX) and steam generators (SG).

  10. Multidimensional numerical modeling of heat exchangers

    A comprehensive, multidimensional, thermal-hydraulic model is developed for the analysis of shell-and-tube heat exchangers for liquid-metal services. For the shellside fluid, the conservation equations of mass, momentum, and energy for continuum fluids are modified using the concept of porosity, surface permeability and distributed resistance to account for the blockage effects due to the presence of heat-transfer tubes, flow baffles/shrouds, the support plates, etc. On the tubeside, the heat-transfer tubes are connected in parallel between the inlet and outlet plenums, and tubeside flow distribution is calculated based on the plenum-to-plenum pressure difference being equal for all tubes. It is assumed that the fluid remains single-phase on the shell side and may undergo phase-change on the tube side, thereby simulating the conditions of Liquid Metal Fast Breeder Reactor (LMFBR) intermediate heat exchangers (IHX) and steam generators (SG)

  11. Fluidised bed heat exchangers

    Problems that have arisen during the initial stages of development of fluidised bed boilers in which heat transfer surfaces are immersed in fluidised solids are discussed. The very high heat transfer coefficients that are obtained under these conditions can be exploited to reduce the total heat transfer surface to a fraction of that in normal boilers. However, with the high heat flux levels involved, tube stressing becomes more important and it is advantageous to use smaller diameter tubes. One of the initial problems was that the pumping power absorbed by the fluidised bed appeared to be high. The relative influence of the fluidising velocity (and the corresponding bed area), tube diameter, tube spacing, heat transfer coefficient and bed temperature on pumping power and overall cost was determined. This showed the importance of close tube packing and research was undertaken to see if this would adversely affect the heat transfer coefficient. Pressure operation also reduces the pumping power. Fouling and corrosion tests in beds burning coal suggest that higher temperatures could be reached reliably and cost studies show that, provided the better refractory metals are used, the cost of achieving higher temperatures is not unduly high. It now remains to demonstrate at large scale that the proposed systems are viable and that the methods incorporated to overcome start up and part lead running problems are satisfactory. The promising role of these heat transfer techniques in other applications is briefly discussed

  12. Heat exchanger life extension via in-situ reconditioning

    Holcomb, David E.; Muralidharan, Govindarajan

    2016-06-28

    A method of in-situ reconditioning a heat exchanger includes the steps of: providing an in-service heat exchanger comprising a precipitate-strengthened alloy wherein at least one mechanical property of the heat exchanger is degraded by coarsening of the precipitate, the in-service heat exchanger containing a molten salt working heat exchange fluid; deactivating the heat exchanger from service in-situ; in a solution-annealing step, in-situ heating the heat exchanger and molten salt working heat exchange fluid contained therein to a temperature and for a time period sufficient to dissolve the coarsened precipitate; in a quenching step, flowing the molten salt working heat-exchange fluid through the heat exchanger in-situ to cool the alloy and retain a supersaturated solid solution while preventing formation of large precipitates; and in an aging step, further varying the temperature of the flowing molten salt working heat-exchange fluid to re-precipitate the dissolved precipitate.

  13. Solution strategies for finite elements and finite volumes methods applied to flow and heat transfer problem in U-shaped geothermal exchangers

    Egidi, Nadaniela; Giacomini, Josephin; Maponi, Pierluigi

    2016-06-01

    Matter of this paper is the study of the flow and the corresponding heat transfer in a U-shaped heat exchanger. We propose a mathematical model that is formulated as a forced convection problem for incompressible and Newtonian fluids and results in the unsteady Navier-Stokes problem. In order to get a solution, we discretise the equations with both the Finite Elements Method and the Finite Volumes Method. These procedures give rise to a non-symmetric indefinite quadratic system of equations. Thus, three regularisation techniques are proposed to make approximations effective and ideas to compare their results are provided.

  14. Calculation of heat-mass exchange and friction in near-wall flows based on the two-scale four-parametric model of turbulence

    The calculational results on heat-mass exchange and friction in near-wall flows by injection through a gap and porous surface of homogeneous or extraneous gases in the main flow are presented. The above results are obtained on the basis of the turbulence model, including two expressions for the turbulence scale and four transfer equations for the second order velocity fields, enthalpy and concentration. The agreement of the calculational results with the known experimental data made it possible to prove more substantially satisfactory compliance of the calculations with the published experimental data by injection of extraneous gas into super-sound area of the Laval's nozzle

  15. Study on heat transfer of heat exchangers in the Stirling engine - Performance of heat exchangers in the test Stirling engine

    Kanzaka, Mitsuo; Iwabuchi, Makio

    1992-11-01

    The heat transfer performance of the actual heat exchangers obtained from the experimental results of the test Stirling engine is presented. The heater for the test engine has 120 heat transfer tubes that consist of a bare-tube part and a fin-tube part. These tubes are located around the combustion chamber and heated by the combustion gas. The cooler is the shell-and-tube-type heat exchanger and is chilled by water. It is shown that the experimental results of heat transfer performance of the heater and cooler of the test Stirling engine are in good agreement with the results calculated by the correlation proposed in our previous heat transfer study under the periodically reversing flow condition. Our correlation is thus confirmed to be applicable to the evaluation of the heat transfer coefficient and the thermal design of the heat exchangers in the Stirling engine.

  16. OPTIMASI KINERJA HEAT EXCHANGER TABUNG KOSENTRIS

    Didik Wahjudi

    2000-01-01

    Heat exchanger effectiveness is affected by some factors such as pipe shape, temperature, cold and hot air direction and velocity entering the heat exchanger. Research about heat exchanger has been done but the significance level of the heat exchanger effectiveness resulted is unknown. A designed experiment should be done to optimize the performance of concentric tube heat exchanger with measured significance level. From the analysis of result of previous experiment, factors that seem to affe...

  17. Heat Transfer Enhancement of Shell and Tube Heat Exchanger Using Conical Tapes.

    Dhanraj S.Pimple; Shreeshail.B.H; Amar Kulkarni

    2014-01-01

    This paper provides heat transfer and friction factor data for single -phase flow in a shell and tube heat exchanger fitted with a helical tape insert. In the double concentric tube heat exchanger, hot air was passed through the inner tube while the cold water was flowed through the annulus. The influences of the helical insert on heat transfer rate and friction factor were studied for counter flow, and Nusselt numbers and friction factor obtained were compared with previous data ...

  18. Micro-Scale Regenerative Heat Exchanger

    Moran, Matthew E.; Stelter, Stephan; Stelter, Manfred

    2004-01-01

    A micro-scale regenerative heat exchanger has been designed, optimized and fabricated for use in a micro-Stirling device. Novel design and fabrication techniques enabled the minimization of axial heat conduction losses and pressure drop, while maximizing thermal regenerative performance. The fabricated prototype is comprised of ten separate assembled layers of alternating metal-dielectric composite. Each layer is offset to minimize conduction losses and maximize heat transfer by boundary layer disruption. A grating pattern of 100 micron square non-contiguous flow passages were formed with a nominal 20 micron wall thickness, and an overall assembled ten-layer thickness of 900 microns. Application of the micro heat exchanger is envisioned in the areas of micro-refrigerators/coolers, micropower devices, and micro-fluidic devices.

  19. Heat exchanger demonstration expert system

    Bagby, D. G.; Cormier, R. A.

    1988-05-01

    A real-time expert system intended for detecting and diagnosing faults in a 20 kW microwave transmitter heat exchanger is described. The expert system was developed on a LISP machine, Incorporated (LMI), Lambda Plus computer using Process Intelligent Control (PICON) software. The Heat Exhanger Expert System was tested and debugged. Future applications and extensions of the expert system to transmitters, masers, and antenna subassemblies are discussed.

  20. Membrane and plastic heat exchangers performance

    Masud Behnia; Mohammad Shakir Nasif; Graham L. Morrison

    2005-01-01

    The performance of a membrane-based heat exchanger utilizing porous paper as the heat and moisture transfer media is presented. The measured performance is compared with a plastic film heat exchanger. This novel heat exchanger is used in ventilation energy recovery systems. The results show that the sensible effectiveness is higher than the latent effectiveness. When a similar experiment was conducted using a plastic film heat exchanger surface instead of paper, where only heat is transferred...

  1. 基于热特性分析的复合平行流换热器设计开发%Heat Characteristics Analysis and Structural Design for Composite Parallel Flow Heat Exchanger

    王羽平; 马华栋; 张学群; 应华冬; 林有彬; 徐志农

    2011-01-01

    With the help of high efficiency and compact parallel flow construction, the paper proceed the structure performance match and optimal designs for car air-condition condenser and engine oil cooler.Based on the demand plan,the basic structure is composite heat exchanger.Firstly, to build the thermodynamic model of composite heat exchanger,then to get thermodynamic parameters through heat exchange trial and computer simulation of hydrodynamic, adjust element structure parameters and optimal heat exchange characteristics.The paper concluded that parallel flow heat exchanger performance simulation and its construction design process can quick response the user's needs.The results show that the composite heat exchanger can meet the operation requirements.[Ch, 12 fig.4 tab.11 ref.]%文章介绍了采用高效紧凑的平行流结构对汽车空调冷凝器与发动机机油冷却器进行结构性能匹配和优化的设计方法.根据需求规划复合换热器基本结构,建立复合换热器的热力模型,通过热交换试验和计算机流体动力学仿真获取热力学参数,调整元件结构参数,优化热交换性能.提出的平行流换热器热性能仿真和结构设计过程能快速响应用户需求,研究表明该复合型换热器能满足使用要求.

  2. Tube-in-shell heat exchangers

    Tube-in-shell heat exchangers normally comprise a bundle of parallel tubes within a shell container, with a fluid arranged to flow through the tubes in heat exchange with a second fluid flowing through the shell. The tubes are usually end supported by the tube plates that separate the two fluids, and in use the tube attachments to the tube plates and the tube plates can be subject to severe stress by thermal shock and frequent inspection and servicing are required. Where the heat exchangers are immersed in a coolant such as liquid Na such inspection is difficult. In the arrangement described a longitudinally extending central tube is provided incorporating axially spaced cylindrical tube plates to which the opposite ends of the tubes are attached. Within this tube there is a tubular baffle that slidably seals against the wall of the tube between the cylindrical tube plates to define two co-axial flow ducts. These ducts are interconnected at the closed end of the tube by the heat exchange tubes and the baffle comprises inner and outer spaced walls with the interspace containing Ar. The baffle is easily removable and can be withdrawn to enable insertion of equipment for inspecting the wall of the tube and tube attachments and to facilitate plugging of defective tubes. Cylindrical tube plates are believed to be superior for carrying pressure loads and resisting the effects of thermal shock. Some protection against thermal shock can be effected by arranging that the secondary heat exchange fluid is on the tube side, and by providing a thermal baffle to prevent direct impingement of hot primary fluid on to the cylindrical tube plates. The inner wall of the tubular baffle may have flexible expansible region. Some nuclear reactor constructions incorporating such an arrangement are described, including liquid metal reactors. (U.K.)

  3. The influence of radiative heat exchange on the character of gasdynamic flows under conditions of pulsed discharge in high-pressure cesium vapor

    Baksht, F. G.; Lapshin, V. F.

    2015-01-01

    The gasdynamics of pulse-periodic radiative discharge in high-pressure cesium vapor has been studied in the framework of a two-temperature multifluid model. It is established that, at a limited volume of the gas-discharge tube, the character of gasdynamic flows depends on the conditions of radiative heat exchange in discharge plasma. In cases in which the main contribution to radiative energy losses is related to a spectral region with optical thickness τ R (λ) ˜ 1, there is nonlocal radiative heat exchange in discharge plasma, which is uniformly heated over the entire tube volume and moves from the discharge axis to tube walls during the entire pulse of discharge current. Under the conditions of radiative losses determined by the spectral region where τ R (λ) ≪ 1, the reabsorption of radiation is absent and discharge plasma is nonuniformly heated by the current pulse. This leads to the appearance of reverse motions, so that the heated plasma is partly pushed toward the tube walls and partly returned to the discharge axis.

  4. Heat exchanger staybolt acceptance criteria

    The structural integrity demonstration of the primary coolant piping system includes evaluating the structural capacity of each component against a large break or equivalent Double-Ended Guillotine Break. A large break at the inlet or outlet heads of the heat exchangers would occur if the restraint members of the heads become inactive. The structural integrity of the heads is demonstrated by showing the redundant capacity of the staybolts to restrain the head at design conditions and under seismic loadings. The Savannah River Site heat exchanger head is attached to the tubesheet by 84 staybolts. Access to the staybolts is limited due to a welded seal cap over the staybolts. An ultrasonic testing (UT) inspection technique to provide an in-situ examination of the staybolts has recently been developed at SRS. Examination of the staybolts will be performed to ensure their service condition and configuration is within acceptance limits. An acceptance criteria methodology has been developed to disposition flaws reported in the staybolt inspections while ensuring adequate restraint capacity of the staybolts to maintain integrity of the heat exchanger heads against collapse. The methodology includes an approach for the baseline and periodic inspections of the staybolts. The heat exchanger head is analyzed with a three-dimensional finite element model. The restraint provided by the staybolts is evaluated for several postulated cases of inactive or missing staybolts. Evaluation of specific, inactive staybolt configurations based on the UT results can be performed with the finite element model and fracture methodology in this report

  5. Preliminary Studies of S-CO{sub 2} Critical Flow for Leak Modeling in Sodium-CO{sub 2} Heat Exchanger

    Jung, Hwa-Young; Go, A-Reum; Lee, Jeong Ik [KAIST, Daejeon (Korea, Republic of); Wi, Myung-Hwan [Korea Atomic Energy Research Institute, Daejeon (Korea, Republic of)

    2015-05-15

    The amount of chemical reaction between sodium and CO{sub 2} will vary depending on several factors; the crack or rupture size, the interfacial area between sodium and CO{sub 2}, the amount of released CO{sub 2}, and so on. These factors are as influential as the reaction temperature of Na-CO{sub 2} interaction. To specify these factors, it is important to predict the CO{sub 2} leak mechanism during the CO{sub 2} leakage. However, only limited number of studies has been performed for understanding the CO{sub 2} leak mechanism. sodium to supercritical CO{sub 2} heat exchanger, an isentropic critical flow model was developed. Based on a simple flow model a preliminary numerical study was carried out by including simplified Na-CO{sub 2} reaction. However, friction between CO{sub 2} and crack wall should be considered to simulate more realistic CO{sub 2} critical flow, which represents more realistic situation. Thus, the Fanno flow, which considers friction in a compressible flow, will replace the isentropic flow model for better predictability. If this model can reasonably simulate the transient response of the CO{sub 2} leak scenario, several physical models will be added to the current analysis; real gas model, Na-CO{sub 2} interaction, two-phase model for liquid sodium and gaseous CO{sub 2}, heat transport in the sodium tank, and so on.

  6. An experimental study of a pin-fin heat exchanger

    Ramthun, David L.

    2003-01-01

    Approved for public release; distribution is unlimited A detailed experimental study has been carried out on the heat transfer and pressure drop characteristics of a compact heat exchanger with pin fins. A modular wind-tunnel with a rectangular cross-section duct-flow area was constructed that would accommodate the heat exchanger test section with varying pin designs. The flow in the tunnel was achieved through a suction-type blower, and a leading entrance length section was added to achie...

  7. Analysis of flow-induced vibration of heat exchanger and steam generator tube bundles using the AECL computer code PIPEAU-2

    PIPEAU-2 is a computer code developed at the Chalk River Nuclear Laboratories for the flow-induced vibration analysis of heat exchanger and steam generator tube bundles. It can perform this analysis for straight and 'U' tubes. All the theoretical work underlying the code is analytical rather than numerical in nature. Highly accurate evaluation of the free vibration frequencies and mode shapes is therefore obtained. Using the latest experimentally determined parameters available, the free vibration analysis is followed by a forced vibration analysis. Tube response due to fluid turbulence and vortex shedding is determined, as well as critical fluid velocity associated with fluid-elastic instability

  8. A study on the heat transfer development of heat exchanger with vortex generator

    A numerical analysis using FLUENT code was carried out to investigate flow characteristics and heat transfer development of heat exchangers. The analysis results for both cases of the fin-circular tube and the fin-flat tube heat exchanger with the vortex generator show relatively higher heat transfer coefficient than that for both cases of the fin-circular tube and the fin-flat tube heat exchangers without the vortex generator. Also, the analysis result for the fin-circular tube heat exchanger with the vortex generator has relatively higher heat transfer coefficient and higher pressure loss than those for the fin-flat tube heat exchanger with the vortex generator. The results of this study can be used to design the heat exchanger with relatively low pressure loss and maximum heat transfer coefficient. 28 figs., 15 refs. (Author) .new

  9. MATHEMATICAL SIMULATION OF HEAT AND MASS TRANSFER PROCESSES IN A CROSSFLOW HEAT EXCHANGER

    Valiulin, S.; Shabarov, V.

    2008-01-01

    A calculation procedure for gas-dynamic and thermal characteristics of cross flow heat exchanger has been put forward. Heat carriers have been modeled by a turbulent motion of compressible and incompressible liquids. The problem is solved using the ANSYS CFX software system. Some peculiarities of the problem solution have been considered including the possibility to intensify the heat exchange by installing two systems of annular airfoils in the heat exchanger.

  10. Experimental performance studies of a plate heat exchanger

    Plath, Darren R.

    1996-01-01

    A plate and frame heat exchanger experimental test stand was developed. Using this test stand a performance analysis was conducted. The analysis consisted of evaluating the performance of the heat exchanger at varying flow rates and inlet temperatures, to develop an effectiveness-NTU and Log Mean Temperature Difference relationships, under steady state operation. The measured heat rates were compared to the heat rates provided by the manufacturer and good/bad agreement was found. Standard ope...

  11. Condensation in horizontal heat exchanger tubes

    Leyer, S.; Zacharias, T.; Maisberger, F.; Lamm, M. [AREVA NP GmbH, Paul-Gossen-Strasse 100, Erlangen, 91052 (Germany); Vallee, C.; Beyer, M.; Hampel, U. [Helmholtz-Zentrum Dresden-Rossendorf e.V., Bautzner Landstrasse 400, Dresden, 01328 (Germany)

    2012-07-01

    Many innovative reactor concepts for Generation III nuclear power plants use passive safety equipment for residual heat removal. These systems use two phase natural circulation. Heat transfer to the coolant results in a density difference providing the driving head for the required mass flow. By balancing the pressure drop the system finds its operational mode. Therefore the systems depend on a strong link between heat transfer and pressure drop determining the mass flow through the system. In order to be able to analyze these kind of systems with the help of state of the art computer codes the implemented numerical models for heat transfer, pressure drop or two phase flow structure must be able to predict the system performance in a wide parameter range. Goal of the program is to optimize the numerical models and therefore the performance of computer codes analyzing passive systems. Within the project the heat transfer capacity of a heat exchanger tube will be investigated. Therefore the tube will be equipped with detectors, both temperature and pressure, in several directions perpendicular to the tube axis to be able to resolve the angular heat transfer. In parallel the flow structure of a two phase flow inside and along the tube will be detected with the help of x-ray tomography. The water cooling outside of the tube will be realized by forced convection. It will be possible to combine the flow structure measurement with an angular resolved heat transfer for a wide parameter range. The test rig is set up at the TOPLFOW facility at the Helmholtz-Zentrum Dresden-Rossendorf (HZDR), so that it will be possible to vary the pressure between 5 and 70 bar. The steam mass content will be varied between 0 and 100 percent. The results will be compared to the large scaled Emergency Condenser Tests performed at the INKA test facility in Karlstein (Germany). The paper will explain the test setup and the status of the project will be presented. (authors)

  12. Heat and fluid flow characteristics of an oval fin-and-tube heat exchanger with large diameters for textile machine dryer

    Bae, Kyung Jin; Cha, Dong An; Kwon, Oh Kyung

    2016-01-01

    The objectives of this paper are to develop correlations between heat transfer and pressure drop for oval finned-tube heat exchanger with large diameters (larger than 20 mm) used in a textile machine dryer. Numerical tests using ANSYS CFX are performed for four different parameters; tube size, fin pitch, transverse tube pitch and longitudinal tube pitch. The numerical results showed that the Nusselt number and the friction factor are in a range of -16.2 ~ +3.1 to -7.7 ~ +3.9 %, respectively, compared with experimental results. It was found that the Nusselt number linearly increased with increasing Reynolds number, but the friction factor slightly decreased with increasing Reynolds number. It was also found that the variation of longitudinal tube pitch has little effect on the Nusselt number and friction factor than other parameters (below 2.0 and 2.5 %, respectively). This study proposed a new Nusselt number and friction factor correlation of the oval finned-tube heat exchanger with large diameters for textile machine dryer.

  13. Oil Circulation Effects on Evaporation Heat Transfer in Brazed Plate Heat Exchanger using R134A

    Jang, Jaekyoo; Chang, Youngsoo; Kang, Byungha

    2012-01-01

    Experimental study was performed for oil circulation effects on evaporation heat transfer in the brazed type plate heat exchangers using R134A. In this study, distribution device was installed to ensure uniform flow distribution in the refrigerant flow passage, which enhances heat transfer performance of plate type heat exchanger. Tests were conducted for three evaporation temperature; 33℃, 37℃, and 41℃ and several oil circulation conditions. The nominal conditions of refrigerant are as follo...

  14. Heat exchanges in coarsening systems

    This paper is a contribution to the understanding of the thermal properties of ageing systems where statistically independent degrees of freedom with greatly separated time scales are expected to coexist. Focusing on the prototypical case of quenched ferromagnets, where fast and slow modes can be respectively associated with fluctuations in the bulk of the coarsening domains and in their interfaces, we perform a set of numerical experiments specifically designed to compute the heat exchanges between different degrees of freedom. Our studies promote a scenario with fast modes acting as an equilibrium reservoir to which interfaces may release heat through a mechanism that allows fast and slow degrees to maintain their statistical properties independently

  15. Gasketed plate type heat exchanger design software

    Gebremariam, Aklilu

    2016-01-01

    The purpose of this thesis was to make the design of gasketed plate type heat exchangers easier, simple, and accurate by reducing human error. Properly designed heat exchangers can provide more benefits and better safety in wide range of applications. Since the design of heat exchangers is so complicated and involves several steps, computer-aided design has come to be widely used. In this design, along with the knowledge of heat exchangers, the Visual Studio 2013 Professional and the programm...

  16. Entropy resistance minimization: An alternative method for heat exchanger analyses

    In this paper, the concept of entropy resistance is proposed based on the entropy generation analyses of heat transfer processes. It is shown that smaller entropy resistance leads to larger heat transfer rate with fixed thermodynamic force difference and smaller thermodynamic force difference with fixed heat transfer rate, respectively. For the discussed two-stream heat exchangers in which the heat transfer rates are not given and the three-stream heat exchanger with prescribed heat capacity flow rates and inlet temperatures of the streams, smaller entropy resistance leads to larger heat transfer rate. For the two-stream heat exchangers with fixed heat transfer rate, smaller entropy resistance leads to larger effectiveness. Furthermore, it is shown that smaller values of the concepts of entropy generation numbers and modified entropy generation number do not always correspond to better performance of the discussed heat exchangers. - Highlights: • The concept of entropy resistance is defined for heat exchangers. • The concepts based on entropy generation are used to analyze heat exchangers. • Smaller entropy resistance leads to better performance of heat exchangers. • The applicability of entropy generation minimization is conditional

  17. FLOW AND HEAT TRANSFER CHARACTERISTICS IN SHELL SIDE OF SHELL-AND-TUBE HEAT EXCHANGERS WITH SEPARATED BAFFLES PARALLEL TO SEGMENTAL BAFFLES%平行流分隔板管壳式换热器壳侧流场与传热性能

    王杨君; 邓先和; 陈颖; 李志武

    2004-01-01

    A shell-and-tube heat exchanger with separated baffles parallel to segmental baffles was proposed, and an investigation on velocity distribution, heat transfer and flow resistance characteristics in the shell side of the proposed heat exchanger and traditional single segmental baffled shell-and-tube heat exchanger was reported. After the experiment, the empirical relations of heat transfer and flow resistance were obtained. The heat transfer enhancement comprehensive evaluation factor η was in the range from 1.15 to 1.20 for Reynolds number (1.25×104-3.35×104). The resuhs indicated that flow field uniformization was enhanced in the shell side of shell-and-tube heat exchangers by two separated baffles parallel to segmental baffles and the performance of heat transfer was improved by controlling the dimension of vortices. The results could be used as reference in further research.

  18. Optimal design of the separate type heat pipe heat exchanger

    YU Zi-tao; HU Ya-cai; CEN Ke-fa

    2005-01-01

    Separate type heat pipe heat exchangers are often used for large-scale heat exchanging. The arrangement of such a heat exchanger conveniently allows heat input to and output from the heat exchanger at remote locations. The traditional method of designing an ordinary HPHE (heat pipe heat exchanger) is commonly applied in the separate type exchanger design, but the calculations have to be carried out separately, which makes it very complicated. In this work, the ε-NTU (effectiveness-Number of Transfer Units) method was applied for optimization analysis of single- or multi-level separate type heat pipe heat exchangers. An optimizing formula for single-level separate type heat pipe heat exchangers was obtained. The optimizing principles of effectiveness-NTU and heat transfer rate by the equal distribution method for multi-level separate type heat pipe heat exchanger are presented. The design of separate type heat pipe heat exchangers by the optimizing method is more convenient and faster than by the traditional method.

  19. Characteristics of Vertical Mantle Heat Exchangers for Solar Water Heaters

    Shah, Louise Jivan; Morrison, G.L.; Behnia, M.

    1999-01-01

    - The flow structure in vertical mantle heat exchangers was investigated using a full-scale tank designed to facilitate flow visualisation. The flow structure and velocities in the mantle were measured using a particle Image Velocimetry (PIV) system. A CFD simulation model of vertical mantle heat...... exchangers was also developed for detailed evaluation of the heat flux distribution over the mantle surface. Both the experimental and simulation results indicate that distribution of the flow around the mantle gap is governed by buoyancy driven recirculation in the mantle. The operation of the mantle was...

  20. Soil Heat Flow Model

    Varas, E.; Nunez, C.; Meza, F. J.

    2008-12-01

    The Penman-Monteith method for estimating evapotranspiration (ET) has been recommended by FAO. This method requires measures of temperature, wind speed, relative humidity and heat flow in the soil. This last variable is rarely available. Soil heat flow is generally small compared to the net radiation, and many times is ignored in the energy balance. Nevertheless, the addition or subtraction of this amount in the energy balance equation should be considered for evapo-transpiration calculation. Penman-Monteith method suggests approximate estimates of soil heat flows as the difference between the maxima and minimum daily temperatures multiplied by a convenient coefficient. However, such approach ignores important variations in this parameter occurring during the day, and could influence the accuracy of the result. This work proposes to estimate soil heat flows by means of a mathematical model that includes the estimate of soil temperatures profiles and heat flows as a function of thermal properties of the soil, such as difussivity and conductivity coefficients. The model calculates soil heat flows in three stages. The first estimates hourly air temperature based on the average daily temperature and Fourier series coefficients. The obtained hourly air temperature constitutes an input variable for the second stage of the model. Surface soil temperature is assumed to be equal to air temperature. The second stage, applies heat transfer principles, using the thermal properties of the soil in order to obtain the soil temperature profile in a one meter depth soil stratum. Finally, the results of the second stage are used to calculate the hourly heat flow in the soil and compare this estimate with other methods and with measured values. Calculated hourly temperatures reproduced observed values closely. Correlation coefficients between observed and calculated values for the three summer months are 0.98, 0.96 and 0.97. Hourly soil heat fluxes are also closely estimated, showing

  1. Performance of heat pumps with direct expansion in vertical ground heat exchangers in heating mode

    Highlights: • The work focuses on direct expansion ground source heat pumps in heating mode. • The evaporating process of the refrigerant fluid into boreholes is analyzed. • A method to design the direct expansion borehole heat exchangers is presented. • Direct expansion and the common secondary loop heat pumps are compared. • The comparison is carried out in terms of both borehole length and performance. - Abstract: Ground source heat pump systems represent an interesting example of renewable energy technology for heating and cooling of buildings. The connection with the ground is usually done by means of a closed loop where a heat-carrier fluid (pure water or a solution of antifreeze and water) flows and, in heating mode, moves heat from ground to refrigerant fluid of heat pump. A new solution is the direct expansion heat pump. In this case, the heat-carrier fluid inside the ground loop is the same refrigerant fluid of heat pump. This paper focuses on the energy performance of direct expansion ground source heat pump with borehole heat exchangers in heating mode, looking at residential building installations. For this purpose, the evaporating process of the refrigerant fluid inside vertical tubes is investigated in order to analyze the influence of the convective heat transfer coefficient on the global heat transfer with the surrounding ground. Then, an analytical model reported in literature for the design of common borehole heat exchangers has been modified for direct expansion systems. Finally, the direct expansion and common ground source heat pumps have been compared in terms of both total borehole length and thermal performance. Results indicate that the direct expansion system has higher energy performance and requires lower total borehole length compared to the common system. However, when the two systems are compared with the same mean fluid evaporating temperature, the overall length of the ground heat exchanger of the direct expansion heat

  2. Hydraulic Validation of the LHC Cold Mass Heat Exchanger Tube

    Provenaz, P

    1998-01-01

    The knowledge of the helium mass flow vs. the fraction of the tube wetted by the liquid helium II in the heat exchanger is a crucial input parameter for the heat exchange since the heat flux is direct ly proportional to the wetted surface. In the range of liquid and gas velocities inside the heat exchanger, the liquid flow behaves like in an open channel. Looking at the flow equations for such a s ituation, the velocity depends on the fluid properties only by the friction factor which is a function of the Reynolds number. Thus it was decided to build an experiment with water in order to check t he open channel equations in the heat exchanger geometry. This paper shows the results for water and gives the extrapolation for helium.

  3. Fluidized bed heat exchanger utilizing angularly extending heat exchange tubes

    Talmud, Fred M.; Garcia-Mallol, Juan-Antonio

    1980-01-01

    A fluidized bed heat exchanger in which air is passed through a bed of particulate material containing fuel disposed in a housing. A steam/water natural circulation system is provided and includes a steam drum disposed adjacent the fluidized bed and a series of tubes connected at one end to the steam drum. A portion of the tubes are connected to a water drum and in the path of the air and the gaseous products of combustion exiting from the bed. Another portion of the tubes pass through the bed and extend at an angle to the upper surface of the bed.

  4. Comparative study of the performance of the M-cycle counter-flow and cross-flow heat exchangers for indirect evaporative cooling – Paving the path toward sustainable cooling of buildings

    This paper provides a comparative study of the performance of cross-flow and counter-flow M-cycle heat exchangers for dew point cooling. It is recognised that evaporative cooling systems offer a low energy alternative to conventional air conditioning units. Recently emerged dew point cooling, as the renovated evaporative cooling configuration, is claimed to have much higher cooling output over the conventional evaporative modes owing to use of the M-cycle heat exchangers. Cross-flow and counter-flow heat exchangers, as the available structures for M-cycle dew point cooling processing, were theoretically and experimentally investigated to identify the difference in cooling effectiveness of both under the parallel structural/operational conditions, optimise the geometrical sizes of the exchangers and suggest their favourite operational conditions. Through development of a dedicated computer model and case-by-case experimental testing and validation, a parametric study of the cooling performance of the counter-flow and cross-flow heat exchangers was carried out. The results showed the counter-flow exchanger offered greater (around 20% higher) cooling capacity, as well as greater (15%–23% higher) dew-point and wet-bulb effectiveness when equal in physical size and under the same operating conditions. The cross-flow system, however, had a greater (10% higher) Energy Efficiency (COP). As the increased cooling effectiveness will lead to reduced air volume flow rate, smaller system size and lower cost, whilst the size and cost are the inherent barriers for use of dew point cooling as the alternation of the conventional cooling systems, the counter-flow system is considered to offer practical advantages over the cross-flow system that would aid the uptake of this low energy cooling alternative. In line with increased global demand for energy in cooling of building, largely by economic booming of emerging developing nations and recognised global warming, the research

  5. Flat tube heat exchangers – Direct and indirect noise levels in heat pump applications

    In the outdoor unit of an air-source heat pump the fan is a major noise source. The noise level from the fan is dependent on its state of operation: high air-flow and high pressure drop often result in higher noise levels. In addition, an evaporator that obstructs an air flow is a noise source in itself, something that may contribute to the total noise level. To be able to reduce the noise level, heat exchanger designs other than the common finned round tubes were investigated in this study. Three types of heat exchanger were evaluated to detect differences in noise level and air-side heat transfer performance at varying air flow. The measured sound power level from all the heat exchangers was low in comparison to the fan sound power level (direct effect). However, the heat exchanger design was shown to have an important influence on the sound power level from the fan (indirect effect). One of the heat exchangers with flat tubes was found to have the lowest sound power level, both direct and indirect, and also the highest heat transfer rate. This type of flat tube heat exchanger has the potential to reduce the overall noise level of a heat pump while maintaining heat transfer efficiency. - Highlights: •The direct noise from a heat exchanger is negligible in heat pump applications. •The design of the heat exchanger highly influences the noise from an outdoor unit. •Flat tube heat exchangers can reduce the noise from the outdoor unit of a heat pump. •Flat tube heat exchangers can increase the energy efficiency of a heat pump

  6. Predicting particle deposition on HVAC heat exchangers

    Siegel, Jeffrey A.; Nazaroff, William W.

    Particles in indoor environments may deposit on the surfaces of heat exchangers that are used in heating, ventilation and air conditioning (HVAC) systems. Such deposits can lead to performance degradation and indoor air quality problems. We present a model of fin-and-tube heat-exchanger fouling that deterministically simulates particle impaction, gravitational settling, and Brownian diffusion and uses a Monte Carlo simulation to account for impaction due to air turbulence. The model predicts that heat exchangers with air flows and fin spacings that are typical of HVAC systems. For supermicron particles, deposition increases with particle size. The dominant deposition mechanism for 1-10 μm particles is impaction on fin edges. Gravitational settling, impaction, and air turbulence contribute to deposition for particles larger than 10 μm. Gravitational settling is the dominant deposition mechanism for lower air velocities, and impaction on refrigerant tubes is dominant for higher velocities. We measured deposition fractions for 1-16 μm particles at three characteristic air velocities. On average, the measured results show more deposition than the model predicts for an air speed of 1.5 m s -1. The amount that the model underpredicts the measured data increases at higher velocities and especially for larger particles, although the model shows good qualitative agreement with the measured deposition fractions. Discontinuities in the heat-exchanger fins are hypothesized to be responsible for the increase in measured deposition. The model and experiments reported here are for isothermal conditions and do not address the potentially important effects of heat transfer and water phase change on deposition.

  7. Multidimensional numerical modeling of heat exchanges

    A comprehensive, multidimensional, thermal-hydraulic model is developed for the analysis of shell-and-tube heat exchanges for liquid metal services. For the shellside fluid, the conservation equations of mass, momentum and energy for continuum fluids are modified using the concept of porosity, surface premeability and distributed resistance to account for the blockage effects due to the presence of heat transfer tubes, flow baffles/shrouds, the support plates, etc. On the tubeside, heat transfer tubes are connected in parallel between the inlet and outlet plenums, and tubeside flow distribution is calculated based on the plenum-to-plenum pressure difference being equal for all tubes. It is assumed that the fluid remains single-phased on the shell side and may undergo phase-change in the tube side, thereby simulating the conditions of Liquid Metal Fast Breeder Reaction (LMFBR) intermediate heat exchanges (IHX) and steam generators (SG). The analytical model predictions are compared with three sets of test data (one for IHX and two for SG) and favorable results are obtained, thus providing a limited validation of the model

  8. ANALYSIS OF HELICAL BAFFLE HEAT EXCHANGER FOR OPTIMUM HELIX ANGLE THROUGH NUMERICAL SIMULATIONS

    Roktutpal Borah; R.K Chitharthan

    2015-01-01

    Heat exchangers are very important heat & mass exchange apparatus in many industries like electric power generation, chemical industries, oil refining, etc. The most common heat exchangers used are shell-&-tube heat exchangers (STHXs). Among different kinds of baffles used in STHX, segmental baffles are most commonly used in conventional STHXs to support tubes & change fluid flow direction. But, conventional heat exchangers with segmental baffles in shell-side have some drawbacks ...

  9. Multiphysics Numerical Modeling of a Fin and Tube Heat Exchanger

    Singh, Shobhana; Sørensen, Kim; Condra, Thomas Joseph

    2015-01-01

    In the present research work, a modeling effort to predict the performance of a liquid-gas type fin and tube heat exchanger design is made. Three dimensional (3D) steady state numerical model is developed using commercial software COMSOL Multiphysics based on finite element method (FEM). For the...... purposes here, only gas flowing over the fin side is simulated assuming constant inner tube wall temperature. The study couples conjugate heat transfer mechanism with turbulent flow in order to describe the temperature and velocity profile. In addition, performance characteristics of the heat exchanger...... design in terms of heat transfer and pressure loss are determined by parameters such as overall heat transfer coefficient, Colburn j-factor, flow resistance factor, and efficiency index. The model provides useful insights necessary for optimization of heat exchanger design....

  10. HEAT EXCHANGE IN SLOT-HOLE RECUPERATORS

    L. E. Rovin; L. N. Rusaja

    2015-01-01

    At calculation of slot heat exchangers it is necessary to take into account the additional stream of heat transferred by emission from internal wall to an external one and further distributed between heated air and environment.

  11. Test results of a Stirling engine utilizing heat exchanger modules with an integral heat pipe

    Skupinski, Robert C.; Tower, Leonard K.; Madi, Frank J.; Brusk, Kevin D.

    1993-04-01

    The Heat Pipe Stirling Engine (HP-1000), a free-piston Stirling engine incorporating three heat exchanger modules, each having a sodium filled heat pipe, has been tested at the NASA-Lewis Research Center as part of the Civil Space Technology Initiative (CSTI). The heat exchanger modules were designed to reduce the number of potential flow leak paths in the heat exchanger assembly and incorporate a heat pipe as the link between the heat source and the engine. An existing RE-1000 free-piston Stirling engine was modified to operate using the heat exchanger modules. This paper describes heat exchanger module and engine performance during baseline testing. Condenser temperature profiles, brake power, and efficiency are presented and discussed.

  12. Optimum geometry of MEMS heat exchanger for heat transfer enhancement

    Nusrat J. Chhanda; Muhannad Mustafa; Maglub Al Nur

    2010-01-01

    The study is based on an analysis of MEMS heat exchanger of three different geometries: wavy, triangular and rectangular using water as test fluid. The problem is solved using finite element method. The aim of this analysis is to evaluate the performance of MEMS heat exchanger for different geometry and to obtain an optimum design for better heat enhancement. It is apparent from this work that rectangular surface heat exchanger shows the best performance for heat enhancement technique in comp...

  13. Optimization of heat exchanger for indirectly heated water heater

    Kaduchová Katarína; Lenhard Richard; Jandačka Jozef

    2012-01-01

    Due to the optimization of geometrical parameters of the heat exchanger in indirect heated water heaters created a mathematical model of heating hot water, by which I have subsequently made the simulation of the device to change its geometrical parameters. Based on these results, the impacts of the geometrical parameters affect the performance of the heat exchanger. The results of the optimization to create a CFD model which watched at the behavior of optimized heat exchanger for indirect hea...

  14. Rational Efficiency of a Heat Exchanger

    McGovern, Jim; Smyth, Brian P.

    2011-01-01

    The authors propose a new and unique definition for the rational efficiency of a heat exchanger. This new rational efficiency is defined in terms of its sub-rational efficiencies: a heat transfer rational efficiency and a friction rational efficiency for each of the fluid systems comprising the heat exchanger. The heat transfer rational efficiency is based on the definition of a mean temperature for the heat source and a mean temperature for the heat sink and reflects the exergy supplied and ...

  15. Microchannel Heat Exchangers with Carbon Dioxide

    Zhao, Y.; Ohadi, M.M.; Radermacher, R.

    2001-09-15

    The objective of the present study was to determine the performance of CO{sub 2} microchannel evaporators and gas coolers in operational conditions representing those of residential heat pumps. A set of breadboard prototype microchannel evaporators and gas coolers was developed and tested. The refrigerant in the heat exchangers followed a counter cross-flow path with respect to the airflow direction. The test conditions corresponded to the typical operating conditions of residential heat pumps. In addition, a second set of commercial microchannel evaporators and gas coolers was tested for a less comprehensive range of operating conditions. The test results were reduced and a comprehensive data analysis, including comparison with the previous studies in this field, was performed. Capacity and pressure drop of the evaporator and gas cooler for the range of parameters studied were analyzed and are documented in this report. A gas cooler performance prediction model based on non-dimensional parameters was also developed and results are discussed as well. In addition, in the present study, experiments were conducted to evaluate capacities and pressure drops for sub-critical CO{sub 2} flow boiling and transcritical CO{sub 2} gas cooling in microchannel heat exchangers. An extensive review of the literature failed to indicate any previous systematic study in this area, suggesting a lack of fundamental understanding of the phenomena and a lack of comprehensive data that would quantify the performance potential of CO{sub 2} microchannel heat exchangers for the application at hand. All experimental tests were successfully conducted with an energy balance within {+-}3%. The only exceptions to this were experiments at very low saturation temperatures (-23 C), where energy balances were as high as 10%. In the case of evaporators, it was found that a lower saturation temperature (especially when moisture condensation occurs) improves the overall heat transfer coefficient

  16. Discontinuous Operation of Geothermal Heat Exchangers

    方肇洪; 刁乃仁; 崔萍

    2002-01-01

    Ground-source heat pump (GSHP) systems for HVAC have aroused more and more interest in China in recent years because of their higher energy efficiency compared with conventional systems. The design and performance simulation of the geothermal heat exchangers is vital to the success of this technology. In GSHP systems, the load of the geothermal heat exchanger varies greatly and is usually discontinuous even during a heating or cooling season. This paper outlines a heat transfer model for geothermal heat exchangers. The model was used to study the influence of the discontinuous operation of the heat pumps on the performance of the geothermal heat exchangers. A simple and practical approach is presented for sizing the geothermal heat exchangers.

  17. Online performance assessment of heat exchanger using artificial neural networks

    C. Ahilan, S. Kumanan, N. Sivakumaran

    2011-09-01

    Full Text Available Heat exchanger is a device in which heat is transferred from one medium to another across a solid surface. The performance of heat exchanger deteriorates with time due to fouling on the heat transfer surface. It is necessary to assess periodically the heat exchanger performance, in order to maintain at high efficiency level. Industries follow adopted practices to monitor but it is limited to some degree. Online monitoring has an advantage to understand and improve the heat exchanger performance. In this paper, online performance monitoring system for shell and tube heat exchanger is developed using artificial neural networks (ANNs. Experiments are conducted based on full factorial design of experiments to develop a model using the parameters such as temperatures and flow rates. ANN model for overall heat transfer coefficient of a design/ clean heat exchanger system is developed using a feed forward back propagation neural network and trained. The developed model is validated and tested by comparing the results with the experimental results. This model is used to assess the performance of heat exchanger with the real/fouled system. The performance degradation is expressed using fouling factor (FF, which is derived from the overall heat transfer coefficient of design system and real system. It supports the system to improve the performance by asset utilization, energy efficient and cost reduction interms of production loss.

  18. Improved ceramic heat exchange material

    Mccollister, H. L.

    1977-01-01

    Improved corrosion resistant ceramic materials that are suitable for use as regenerative heat exchangers for vehicular gas turbines is reported. Two glass-ceramic materials, C-144 and C-145, have superior durability towards sulfuric acid and sodium sulfate compared to lithium aluminosilicate (LAS) Corning heat exchange material 9455. Material C-144 is a leached LAS material whose major crystalline phase is silica keatite plus mullite, and C-145 is a LAS keatite solid solution (S.S.) material. In comparison to material 9455, material C-144 is two orders of magnitude better in dimensional stability to sulfuric acid at 300 C, and one order of magnitude better in stability to sodium sulfate at 1000 C. Material C-145 is initially two times better in stability to sulfuric acid, and about one order of magnitude better in stability to sodium sulfate. Both C-144 and C-145 have less than 300 ppm delta L/L thermal expansion from ambient to 1000 C, and good dimensional stability of less than approximately 100 ppm delta L/L after exposure to 1000 C for 100 hours. The glass-ceramic fabrication process produced a hexagonal honeycomb matrix having an 85% open frontal area, 50 micrometer wall thickness, and less than 5% porosity.

  19. A heat exchanger between forced flow helium gas at 14 to 18 K and liquid hydrogen at 20 K circulated by natural convection

    The Muon Ionization Cooling Experiment (MICE) has three 350-mm long liquid hydrogen absorbers to reduce the momentum of 200 MeV muons in all directions. The muons are then re-accelerated in the longitudinal direction by 200 MHz RF cavities. The result is cooled muons with a reduced emittance. The energy from the muons is taken up by the liquid hydrogen in the absorber. The hydrogen in the MICE absorbers is cooled by natural convection to the walls of the absorber that are in turn cooled by helium gas that enters at 14 K. This report describes the MICE liquid hydrogen absorber and the heat exchanger between the liquid hydrogen and the helium gas that flows through passages in the absorber wall

  20. Comparative design evaluation of plate fin heat exchanger and coiled finned tube heat exchanger for helium liquefier in the temperature range of 300-80 K

    Present indigenous helium liquefaction system at RRCAT uses the cross-counter flow coiled-finned tube heat exchangers developed completely from Indian resources. These coiled-finned tube heat exchangers are mainly suitable up to medium capacity helium liquefiers. For large capacity helium liquefier, plate fin heat exchangers are more suitable options. This paper presents the comparative evaluation of the design of both types of heat exchangers in the temperature range of 300-80 K for helium liquefier. (author)

  1. Numerical simulation of two phase flows in heat exchangers; Simulation numerique des ecoulements diphasiques dans les echangeurs

    Grandotto Biettoli, M

    2006-04-15

    The report presents globally the works done by the author in the thermohydraulic applied to nuclear reactors flows. It presents the studies done to the numerical simulation of the two phase flows in the steam generators and a finite element method to compute these flows. (author)

  2. Performance of a shell-and-tube heat exchanger with spiral baffle plates

    In a conventional shell-and-tube heat exchanger, fluid contacts with tubes flowing up and down in a shell, therefore there is a defect in the heat transfer with tubes due to the stagnation portions. Fins are attached to the tubes in order to increase heat transfer efficiency, but there exists a limit. Therefore, it is necessary to improve heat exchanger performance by changing the fluid flow in the shell. In this study, a highly efficient shell-and-tube heat exchanger with spiral baffle plates is simulated three-dimensionally using a commercial thermal-fluid analysis code, CFX4.2. In this type of heat exchanger, fluid contacts with tubes flowing rotationally in the shell. It could improve heat exchanger performance considerably because stagnation portions in the shell could be removed. It is proved that the shell-and-tube heat exchanger with spiral baffle plates is superior to the conventional heat exchanger in terms of heat transfer

  3. Comparison of heat transfer efficiency between heat pipe and tube bundles heat exchanger

    Wu Zhao-Chun; Zhu Xiang-Ping

    2015-01-01

    A comparison of heat transfer efficiency between the heat pipe and tube bundles heat exchanger is made based on heat transfer principle and the analysis of thermal characteristics. This paper argues that although heat pipe has the feature of high axial thermal conductivity, to those cases where this special function of heat transfer is unnecessary, heat pipe exchanger is not a high efficient heat exchanger when it is just used as a conventional heat exchang...

  4. Analytical Study on Thermal and Mechanical Design of Printed Circuit Heat Exchanger

    Su-Jong Yoon; Piyush Sabharwall; Eung-Soo Kim

    2013-09-01

    The analytical methodologies for the thermal design, mechanical design and cost estimation of printed circuit heat exchanger are presented in this study. In this study, three flow arrangements of parallel flow, countercurrent flow and crossflow are taken into account. For each flow arrangement, the analytical solution of temperature profile of heat exchanger is introduced. The size and cost of printed circuit heat exchangers for advanced small modular reactors, which employ various coolants such as sodium, molten salts, helium, and water, are also presented.

  5. Micro tube heat exchangers for Space Project

    National Aeronautics and Space Administration — Mezzo fabricates micro tube heat exchangers for a variety of applications, including aerospace, automotive racing, Department of Defense ground vehicles,...

  6. The role of sealing strips in tubular heat exchangers

    Tubular-type heat exchangers contain both baffle plates and sealing strips. The baffles force the flow to pass normal to the axes of the tubes and they serve to support the tubes. In order to facilitate assembly of the heat exchanger, a space exists between the tube bundle and the retaining shell. This space offers a hydraulic short circuit to the fluid, thus reducing the effectiveness of the device to exchange heat. Sealing strips, which are metal strips mounted on the shell and running parallel to the tubes, are introduced to partially block this leakage flow, thereby increasing the effectiveness of the device. The objectives of the research reported here are to experimentally determine the effectiveness of sealing strips, and to investigate the effects of their shape and location. Such results not only supply design information, but they serve to establish the accuracy of computer codes which have been developed for such heat exchangers. (author)

  7. Control strategies in a thermal oil - Molten salt heat exchanger

    Roca, Lidia; Bonilla, Javier; Rodríguez-García, Margarita M.; Palenzuela, Patricia; de la Calle, Alberto; Valenzuela, Loreto

    2016-05-01

    This paper presents a preliminary control scheme for a molten salt - thermal oil heat exchanger. This controller regulates the molten salt mass flow rate to reach and maintain the desired thermal oil temperature at the outlet of the heat exchanger. The controller architecture has been tested using an object-oriented heat exchanger model that has been validated with data from a molten salt testing facility located at CIEMAT-PSA. Different simulations are presented with three different goals: i) to analyze the controller response in the presence of disturbances, ii) to demonstrate the benefits of designing a setpoint generator and iii) to show the controller potential against electricity price variations.

  8. High temperature heat exchange: nuclear process heat applications

    The unique element of the HTGR system is the high-temperature operation and the need for heat exchanger equipment to transfer nuclear heat from the reactor to the process application. This paper discusses the potential applications of the HTGR in both synthetic fuel production and nuclear steel making and presents the design considerations for the high-temperature heat exchanger equipment

  9. Spacecraft Radiator Freeze Protection Using a Regenerative Heat Exchanger

    Ungar, Eugene K.; Schunk, Richard G.

    2011-01-01

    An active thermal control system architecture has been modified to include a regenerative heat exchanger (regenerator) inboard of the radiator. Rather than using a radiator bypass valve a regenerative heat exchanger is placed inboard of the radiators. A regenerator cold side bypass valve is used to set the return temperature. During operation, the regenerator bypass flow is varied, mixing cold radiator return fluid and warm regenerator outlet fluid to maintain the system setpoint. At the lowest heat load for stable operation, the bypass flow is closed off, sending all of the flow through the regenerator. This lowers the radiator inlet temperature well below the system set-point while maintaining full flow through the radiators. By using a regenerator bypass flow control to maintain system setpoint, the required minimum heat load to avoid radiator freezing can be reduced by more than half compared to a radiator bypass system.

  10. Double tube heat exchanger with novel enhancement: Part II - single phase convective heat transfer

    Tiruselvam, R.; Chin, W.M.; Raghavan, Vijay R. [OYL Sdn. Bhd., Research and Application Department, Kuala Lumpur (Malaysia)

    2012-08-15

    The study is conducted to evaluate the heat transfer characteristics of two new and versatile enhancement configurations in a double tube heat exchanger annulus. The novelty is that they are usable in single phase forced convection, evaporation and condensation. Heat transfer coefficients are determined by the Wilson Plot technique in laminar and turbulent flow and correlations are proposed for Nusselt numbers. Comparisons are then made between heat transfer and flow friction. (orig.)

  11. Process for repairing a cryogenic heat exchanger

    The patent describes a method for repairing leakage-causing cracks and fissures in a cryogenic heat exchanger. It comprises: reducing the interior pressure of the heat exchanger to a level which does not exceed the external pressure upon the hear exchanger while maintaining the temperature of the heat exchanger at a low level relative to the ambient external temperature; applying a curable liquid filler composition to the surface of the heat exchanger proximal the leakage site for seepage into the cracks and fissures located at the leakage. The composition upon a relatively short period of cure at low temperature forming a solid material which fills the cracks and fissures; curing the filler composition; and, applying a sealant composition to the surface of the heat exchanger at the filled leakage site. The sealant composition having long-term sealing performance under cyrogenic conditions

  12. Microbial fouling control in heat exchangers

    Biofilm formation in turbulent flow has been studied a great deal during the last 15 years. Such studies have provided the basis for further experiments designed to test the efficacy of industrial antimicrobials against biofilms in laboratory models and in actual real-world industrial water-treatment programs. Biofilm microbiology is relevant from the industrial perspective because adherent populations of microorganisms often cause an economic impact on industrial processes. For example, it is the adherent population of microorganisms in cooling-water systems that can eventually contribute to significant heat transfer and fluid frictional resistances. The microbiology of biofilms in heat exchangers can be related to the performance of industrial antimicrobials. The development of fouling biofilms and methods to quantitatively observe the effect of biofouling control agents are discussed in this paper

  13. RIBBED DOUBLE PIPE HEAT EXCHANGER: ANALYTICAL ANALYSIS

    HUSSAIN H. AL-KAYIEM

    2011-02-01

    Full Text Available This paper presents the findings obtained by modeling a Double Pipe Heat Exchanger (DPHE equipped with repeated ribs from the inside for artificial roughing. An analytical procedure was developed to analyze the thermal and hydraulic performance of the DPHE with and without ribbing. The procedure was verified by comparing with experimental reported results and they are in good agreement. Several parameters were investigated in this study including the effect of ribs pitch to height ratios, P/e= 5, 10, 15, and 20, and ribs to hydraulic diameter ratios, e/Dh= 0.0595, 0.0765, and 0.107. These parameters were studied at various operating Reynolds number ranging from 2500 to 150000. Different installation configurations were investigated, too. An enhan-cement of 4 times in the heat transfer in terms of Stanton number was achieved at the expense of 38 times increase of pressure drop across the flow in terms of friction facto values.

  14. Conjugate heat and mass transfer in heat mass exchanger ducts

    Zhang, Li-Zhi

    2013-01-01

    Conjugate Heat and Mass Transfer in Heat Mass Exchanger Ducts bridges the gap between fundamentals and recent discoveries, making it a valuable tool for anyone looking to expand their knowledge of heat exchangers. The first book on the market to cover conjugate heat and mass transfer in heat exchangers, author Li-Zhi Zhang goes beyond the basics to cover recent advancements in equipment for energy use and environmental control (such as heat and moisture recovery ventilators, hollow fiber membrane modules for humidification/dehumidification, membrane modules for air purification, desi

  15. Design of heat exchangers by numerical methods

    Differential equations describing the heat tranfer in shell - and tube heat exchangers are derived and solved numerically. The method of ΔT sub(lm) is compared with the proposed method in cases where the specific heat at constant pressure, Cp and the overall heat transfer coefficient, U, vary with temperature. The error of the method of ΔT sub (lm) for the computation of the exchanger lenght is less than + 10%. However, the numerical method, being more accurate and at the same time easy to use and economical, is recommended for the design of shell-and-tube heat exchangers. (Author)

  16. Experimental determination of the structure coefficient of a twisted stream flowing in the intertube space of a heat exchanger

    Dzyubenko, B. V.

    1981-05-01

    The dependence of the structure coefficient of a stream flowing in a bundle of helically curved tubes of oval profile on the determining parameters is established, along with the features of this system.

  17. Heat exchanger network retrofit through heat transfer enhancement

    Wang, Yufei

    2012-01-01

    Heat exchanger network retrofit plays an important role in energy saving in process industry. Many design methods for the retrofit of heat exchanger networks have been proposed during the last three decades. Conventional retrofit methods rely heavily on topology modifications which often results in a long retrofit duration and high initial costs. Moreover, the addition of extra surface area to the heat exchanger can prove difficult due to topology, safety and downtime constraints. These probl...

  18. Return temperature control and heat exchanger configurations

    Koot, M.H.M.

    1995-07-17

    MESA is a district heating company, supplying heat and domestic hot water to family houses and buildings in Almere, Netherlands, in a number of ways. MESA has been confronted with high return temperatures of the domestic water returning from the city to the combined heat and power generating plant (CHP) through the primary network. The temperature is higher than anticipated in the design and leads to higher operating costs of the CHP plant. In this report the causes of the high return temperatures are identified and measures to reduce them are presented. The primary return temperature at the sub-station of a collective domestic water system can be reduced from 53.7 deg C to 48.9 deg C under the design conditions or from 56.7 deg C to 24.4 deg C in summer conditions. This can be accomplished by proper adjustment of the heating curve, insertion of thermostatic bypasses and by reconfiguring the heat exchangers in the substation. The flow rates would decrease by 7% to 55%. 33 figs., 5 tabs., 8 refs.

  19. Characteristics of cooling water fouling in a heat exchange system

    This study investigated the efficiency of the physical water treatment method in preventing and controlling fouling accumulation on heat transfer surfaces in a laboratory heat exchange system with tap and artificial water. To investigate the fouling characteristics, an experimental test facility with a plate type heat exchange system was newly built, where cooling and hot water moved in opposite directions forming a counter-flow heat exchanger. The obtained fouling resistances were used to analyze the effects of the physical water treatment on fouling mitigation. Furthermore, the surface tension and pH values of water were also measured. This study compared the fouling characteristics of cooling water in the heat exchange system with and without the mitigation methods for various inlet velocities. In the presence of the electrode devices with a velocity of 0.5m/s, the fouling resistance was reduced by 79% compared to that in the absence of electrode devices

  20. Optimization of parameters of heat exchangers vehicles

    Andrei MELEKHIN

    2014-09-01

    Full Text Available The relevance of the topic due to the decision of problems of the economy of resources in heating systems of vehicles. To solve this problem we have developed an integrated method of research, which allows to solve tasks on optimization of parameters of heat exchangers vehicles. This method decides multicriteria optimization problem with the program nonlinear optimization on the basis of software with the introduction of an array of temperatures obtained using thermography. The authors have developed a mathematical model of process of heat exchange in heat exchange surfaces of apparatuses with the solution of multicriteria optimization problem and check its adequacy to the experimental stand in the visualization of thermal fields, an optimal range of managed parameters influencing the process of heat exchange with minimal metal consumption and the maximum heat output fin heat exchanger, the regularities of heat exchange process with getting generalizing dependencies distribution of temperature on the heat-release surface of the heat exchanger vehicles, defined convergence of the results of research in the calculation on the basis of theoretical dependencies and solving mathematical model.

  1. Internal heat transfer and pressure drop measurements in a variously baffled shell and tube heat exchanger

    Galindo, P.

    1984-06-01

    Heat transfer coefficients, pressure distributions, and fluid flow patterns on the shell side of shell and tube heat exchangers are discussed. The main focus was to quantify the effect of the size of the baffle window on the heat transfer coefficient, which was measured at each tube in the bundle and at three Reynolds numbers. Pressure drops were obtained by measuring detailed pressure distributions within the exchangers. The flow visualizations provided fluid flow patterns adjacent to the shell wall, to the baffle plates, and at each tube of the array. Performance comparisons among the exchangers were carried out holding the heat transfer surface area fixed together with either the pumping power, the mass flow rate, or the pressure drop. Numerical evaluations of commonly employed design procedures are presented using the present data as a means for rank ordering their validity. Tinker's design method provided the best predictions of the present heat transfer and pressure drop results, which are unaffected by leakage and bypass.

  2. Heat exchange fluids and techniques. [US patents

    Ranney, M.W.

    1979-01-01

    The detailed, descriptive information presented is based on US patents, issued since January 1975, that deal with heat exchange fluids and techniques, and their potential for energy saving. This book serves a double purpose in that it supplies detailed technical information and can be used as a guide to the US patent literature in this field. By indicating all the information that is significant, and eliminating legal jargon and juristic phraseology, an advanced, technically oriented review of heat exchange fluids and techniques is presented. Information is included on the design and construction of heat exchangers; heat transfer fluids; low temperature processes; heat storage; heat transfer control in buildings; solar and geothermal energy processes; and industrial, medical, and residential uses of heat exchangers. (LCL)

  3. Investigation into fouling factor in compact heat exchanger

    Masoud Asadi

    2013-03-01

    Full Text Available Fouling problems cannot be avoided in many heat exchanger operations, and it is necessary to introduce defensive measures to minimize fouling and the cost of cleaning. The fouling control measures used during either design or operation must be subjected to a thorough economic analysis, taking into consideration all the costs of the fouling control measures and their projected benefits in reducing costs due to fouling. Under some conditions, nearly asymptotic fouling resistances can be obtained, and this suggests a somewhat different approach to the economics. Fouling is a generic term for the deposition of foreign matter on a heat transfer surface. Deposits accumulating in the small channels of a compact heat exchanger affect both heat transfer and fluid flow. Fouling deposits constricting passages in a compact heat exchanger are likely to increase the pressure drop and therefore reduce the flow rate. Reduced flow rate may be a process constraint; it reduces efficiency and increases the associated energy use and running costs. Maintenance costs will also increase. Fouling remains the area of greatest concern for those considering the installation of compact heat exchangers. The widespread installation of compact heat exchangers has been hindered by the perception that the small passages are more strongly affected by the formation of deposits. In this paper different types of fouling and treatment are presented.

  4. Analysis of thermosyphon heat exchangers for use in solar domestic hot water heating systems

    Dahl, Scott David

    1998-11-01

    A recent innovation in the solar industry is the use of thermosyphon heat exchangers. Determining the performance of these systems requires knowledge of how thermosyphon flow rate and heat exchanger performance vary with operating conditions. This study demonstrates that several thermosyphon heat exchanger designs operate in the laminar mixed convection regime. Empirical heat transfer and pressure drop correlations are obtained for three tube-in-shell heat exchangers (four, seven, and nine tube). Thermosyphon flow is on the shell side. Correlations are obtained with uniform heat flux on the tube walls and with a mixture of glycol and water circulating inside the tubes. Ranges of Reynolds, Prandtl, and Grashof numbers are 50 to 1800, 2.5 and 6.0, and 4×105 to 1×108, respectively. Nusselt number correlations are presented in a form that combines the contributions of forced and natural convection, Nu4Mixed=Nu4Forced+Nu4Natural. The Nusselt number is influenced by natural convection when the term Raq0.25/(Re0.5Pr0.33) is greater than unity. Pressure drop through these three designs is not significantly affected by mixed convection because most pressure drop losses are at the heat exchanger inlet and outlet. A comparison and discussion of the performance of several other heat exchanger designs (tube-in-shell and coil-in- shell designs) are presented. Generally, the coil-in- shell heat exchangers perform better than the tube-in- shell heat exchangers. Data from all heat exchanger designs is used to develop a new one-dimensional model for thermosyphon heat exchangers in solar water heating systems. The model requires two empirically determined relationships, pressure drop as a function of water mass flow rate and the overall heat transfer coefficient-area product (UA) as a function of Reynolds, Prandtl, and Grashof number. A testing protocol is presented that describes the procedure to obtain the data for the correlations. Two new TRNSYS component models are presented

  5. Heat Exchanger Lab for Chemical Engineering Undergraduates

    Rajala, Jonathan W.; Evans, Edward A.; Chase, George G.

    2015-01-01

    Third year chemical engineering undergraduate students at The University of Akron designed and fabricated a heat exchanger for a stirred tank as part of a Chemical Engineering Laboratory course. The heat exchanger portion of this course was three weeks of the fifteen week long semester. Students applied concepts of scale-up and dimensional…

  6. The Development of an INL Capability for High Temperature Flow, Heat Transfer, and Thermal Energy Storage with Applications in Advanced Small Modular Reactors, High Temperature Heat Exchangers, Hybrid Energy Systems, and Dynamic Grid Energy Storage C

    Sun, Xiaodong [The Ohio State Univ., Columbus, OH (United States); Zhang, Xiaoqin [The Ohio State Univ., Columbus, OH (United States); Kim, Inhun [The Ohio State Univ., Columbus, OH (United States); O' Brien, James [Idaho National Lab. (INL), Idaho Falls, ID (United States); Sabharwall, Piyush [Idaho National Lab. (INL), Idaho Falls, ID (United States)

    2014-10-01

    The overall goal of this project is to support Idaho National Laboratory in developing a new advanced high temperature multi fluid multi loop test facility that is aimed at investigating fluid flow and heat transfer, material corrosion, heat exchanger characteristics and instrumentation performance, among others, for nuclear applications. Specifically, preliminary research has been performed at The Ohio State University in the following areas: 1. A review of fluoride molten salts’ characteristics in thermal, corrosive, and compatibility performances. A recommendation for a salt selection is provided. Material candidates for both molten salt and helium flow loop have been identified. 2. A conceptual facility design that satisfies the multi loop (two coolant loops [i.e., fluoride molten salts and helium]) multi purpose (two operation modes [i.e., forced and natural circulation]) requirements. Schematic models are presented. The thermal hydraulic performances in a preliminary printed circuit heat exchanger (PCHE) design have been estimated. 3. An introduction of computational methods and models for pipe heat loss analysis and cases studies. Recommendations on insulation material selection have been provided. 4. An analysis of pipe pressure rating and sizing. Preliminary recommendations on pipe size selection have been provided. 5. A review of molten fluoride salt preparation and chemistry control. An introduction to the experience from the Molten Salt Reactor Experiment at Oak Ridge National Laboratory has been provided. 6. A review of some instruments and components to be used in the facility. Flowmeters and Grayloc connectors have been included. This report primarily presents the conclusions drawn from the extensive review of literatures in material selections and the facility design progress at the current stage. It provides some useful guidelines in insulation material and pipe size selection, as well as an introductory review of facility process and components.

  7. The Development of an INL Capability for High Temperature Flow, Heat Transfer, and Thermal Energy Storage with Applications in Advanced Small Modular Reactors, High Temperature Heat Exchangers, Hybrid Energy Systems, and Dynamic Grid Energy Storage C

    The overall goal of this project is to support Idaho National Laboratory in developing a new advanced high temperature multi fluid multi loop test facility that is aimed at investigating fluid flow and heat transfer, material corrosion, heat exchanger characteristics and instrumentation performance, among others, for nuclear applications. Specifically, preliminary research has been performed at The Ohio State University in the following areas: 1. A review of fluoride molten salts' characteristics in thermal, corrosive, and compatibility performances. A recommendation for a salt selection is provided. Material candidates for both molten salt and helium flow loop have been identified. 2. A conceptual facility design that satisfies the multi loop (two coolant loops [i.e., fluoride molten salts and helium]) multi purpose (two operation modes [i.e., forced and natural circulation]) requirements. Schematic models are presented. The thermal hydraulic performances in a preliminary printed circuit heat exchanger (PCHE) design have been estimated. 3. An introduction of computational methods and models for pipe heat loss analysis and cases studies. Recommendations on insulation material selection have been provided. 4. An analysis of pipe pressure rating and sizing. Preliminary recommendations on pipe size selection have been provided. 5. A review of molten fluoride salt preparation and chemistry control. An introduction to the experience from the Molten Salt Reactor Experiment at Oak Ridge National Laboratory has been provided. 6. A review of some instruments and components to be used in the facility. Flowmeters and Grayloc connectors have been included. This report primarily presents the conclusions drawn from the extensive review of literatures in material selections and the facility design progress at the current stage. It provides some useful guidelines in insulation material and pipe size selection, as well as an introductory review of facility process and

  8. A three-dimensional numerical analysis of complete crossflow heat exchangers with conjugate heat transfer

    Perčić, Marko; Lenić, Kristian; TRP, Anica

    2013-01-01

    In this paper, a three dimensional numerical analysis of turbulent fluid flow and heat transfer on the air-side and water-side of plain fin-and-tube heat exchangers is performed in order to obtain their heat transfer characteristics with non-constant physical properties. Besides convection heat transfer on water and air sides, the heat conduction through pipe walls and fins is also considered in the study. The two types of heat exchangers having cascade and in-line flat tube arrangements are ...

  9. Cleaning Schedule Optimization of Heat Exchanger Networks Using Particle Swarm Optimization

    Biyanto, Totok R.; Suganda, Sumitra Wira; Matraji; Susatio, Yerry; Justiono, Heri; Sarwono

    2015-01-01

    Oil refinery is one of industries that require huge energy consumption. The today technology advance requires energy saving. Heat integration is a method used to minimize the energy comsumption though the implementation of Heat Exchanger Network (HEN). CPT is one of types of Heat Exchanger Network (HEN) that functions to recover the heat in the flow of product or waste. HEN comprises a number of heat exchangers (HEs) that are serially connected. However, the presence of fouling in the heat ex...

  10. Numerical simulation of flow and heat transfer in double tube-double tubesheet heat exchanger%双套管双管板换热器流动及传热性能数值模拟

    周玲; 刘雪东; 李岩; 梁立军; 刘莺歌

    2011-01-01

    Heat transfer and flow behavior of double tube-double tubesheet heat exchanger were studied by CFD method. The simulation of heat transfer was performed by filling the safety chamber and the annular gap between inside and outside tubes with four different media including air, water, toluene gas and argon. The result shows that different media lead to different heat transfer results. Among which water has the best effect for heat transfer, while toluene is the worst. Backflow and around flow exist in both inlet and outlet pipe nozzles of shell side, and the fluid in tube side is well-distributed. Because of the wall boundary layer effects, the velocity is higher at the center but is lower near the wall. Different Reynolds number results in different overall heat transfer coefficients. Compared with the theoretical formula results, the simulation results are better by 15%-30%. The existing formula of overall heat transfer coefficient is not suitable for double tube-double tubesheet heat exchanger. The optimization of conventional calculation by simulating and experimental method is the focal task in the future.%采用CFD软件方法,研究双套管双管板换热器传热及流动特性.对隔绝腔连同内外套管的环形间隙内分别充入空气、水、甲苯气体和氩气4种介质进行模拟.结果表明:不同介质对传热有不同影响,充入水时的换热效果最好,甲苯气体的最差;壳程介质在流体接管进、出口附近存在回流和绕流且速度较小,管程介质流动较为均匀,受壁面边界层影响,速度在管中心处较高,在管壁处较低;采用模拟和传统计算方法分别得到不同雷诺数下的总传热系数,模拟得到的值比用常规设计计算结果好15% -30%,因此传统计算公式不能很好地解决此类换热器在实际中应用问题,通过模拟实验等手段优化传统计算方法是今后研究重点.

  11. Research of characteristics slot-hole heat exchanger with the developed surface of heat exchange

    Malkin E. C.; Nikolaenko Yu. E.; Djachkov M. I.; Nikolaienko T. Yu.

    2010-01-01

    Thermal characteristics of multichannel slot-hole heat exchanger with the developed surface of heat exchange inside the opened-cycle water cooling system are experimentally investigated. Graphic dependences of average value of temperature of the simulator of a heat current and temperatures of the heat exchanger base are presented on tapped-off power. Dependences of tapped-off power and hydraulic losses on the of water consumption are given. It is shown, that use of developed slot-hole heat ex...

  12. A Review on Heat Transfer Improvent of Plate Heat Exchanger

    Abhishek Nandan; Gurpreet Singh Sokhal

    2015-01-01

    Plate heat exchanger has found a wide range of application in various industries like food industries, chemical industries, power plants etc. It reduces the wastage of energy and improves the overall efficiency of the system. Hence, it must be designed to obtain the maximum heat transfer possible. This paper is presented in order to study the various theories and results given over the improvement of heat transfer performance in a plate heat exchanger. However, there is still a la...

  13. Heat exchanger identification by using iterative fuzzy observers

    Lalot, Sylvain; Guðmundsson, Oddgeir; Pálsson, Halldór; Pálsson, Ólafur Pétur

    2016-05-01

    The principle of fuzzy observers is first illustrated on a general example: the determination of the two parameters of second order systems using a step response. The set of equations describing the system are presented and it is shown that accurate results are obtained, even for a high level of noise. The heat exchanger model is then introduced. It is based on a spatial division of a counter flow heat exchanger into multiple sections. The governing equations are rewritten as a state space representation. The number of sections needed to get accurate results is determined by comparing estimated values to experimental data. Based on the mean value of the root mean squared errors, it is shown that 80 sections is an appropriate value for this heat exchanger. It is then shown that the iterative fuzzy observers can be used to determine the main parameters of the counter flow heat exchanger, i.e. the convection heat transfer coefficients, when in transient state. The final values of these parameters are heat transfer coefficient corresponds to a ±0.5 % variation of the estimated overall heat transfer coefficient. This study also shows that the fuzzy observers are equally efficient when the heat exchanger is in steady state.

  14. Testing and plugging power plant heat exchangers

    Sutor, F. [Expando Seal Tools, Inc., Montgomeryville, PA (United States)

    1994-12-31

    Heat Exchanger tubes fail for any number of reasons including but certainly not limited to the cumulative effects of corrosion, erosion, thermal stress and fatigue. This presentation will attempt to identify the most common techniques for determining which tubes are leaking and then introduce the products in use to plug the leaking tubes. For the sake of time I will limit the scope of this presentation to include feedwater heaters and secondary system heat exchangers such as Hydrogen Coolers, Lube Oil Coolers, and nuclear Component Cooling Water, Emergency Cooling Water, Regenerative Heat Recovery heat exchangers.

  15. Thermal behavior of a heat exchanger module for seasonal heat storage

    Fan, Jianhua; Furbo, Simon; Andersen, Elsa;

    2012-01-01

    Experimental and theoretic investigations are carried out to study the heat transfer capacity rate of a heat exchanger module for seasonal heat storage with sodium acetate trihydrate (SAT) supercooling in a stable way. A sandwich heat storage test module has been built with the phase change...... material (PCM) storage box in between two plate heat exchangers. Charge of the PCM storage is investigated experimentally with solid phase SAT as initial condition. Discharge of the PCM storage with the presence of crystallization is studied experimentally. Fluid flow and heat transfer in the PCM module...... are theoretically investigated by Computational Fluid Dynamics (CFD) calculations. The heat transfer rates between the PCM storage and the heating fluid/cooling fluid in the plate heat exchangers are determined. The CFD calculated temperatures are compared to measured temperatures. Based on the studies...

  16. 无折流板扭曲扁管热交换器传热与流阻特性试验研究%Experimental Research of Heat Transfer and Flow Friction Properties in Unbaffled and Twisted Tube Heat Exchanger

    金晓明; 高磊; 张莹莹; 王娜; 王旭光

    2011-01-01

    某无折流板热交换器的换热管采用扭曲扁管,其扭曲扁管截面短长轴比bi/ai=0.6,扭曲比S/de=13.22、扭矩S=230 mm.以水为介质,对此无折流板热交换器管、壳程传热和流阻性能进行试验研究,并与光管热交换器进行比较.结果表明,随着雷诺数的增大,扭曲扁管管程传热系数比同型号光管提高32.18%,管程压降也迅速增加;壳程传热系数有所下降,压降也明显降低.%Twisted tube was applied to the unbaffled heat exchangers, major to minor axes ratio of cross section bi/ai is 0.6 and twisted ratio S/de= 13.22,torque S=230mm.Experimental research was conducted on the heat transfer and flow friction properties in both tube side and shell side and compared with the plain tube heat exchanger.The results shows that with the increased of Re the heat transfer coefficient will improve 32.18% and the pressure drop of tube side will increase rapidly,and the increase of heat transfer coefficient of shell side was decline, however pressure drop was decline in evidence.

  17. Heat exchanger device and method for heat removal or transfer

    Koplow, Jeffrey P

    2013-12-10

    Systems and methods for a forced-convection heat exchanger are provided. In one embodiment, heat is transferred to or from a thermal load in thermal contact with a heat conducting structure, across a narrow air gap, to a rotating heat transfer structure immersed in a surrounding medium such as air.

  18. Synthesis of Heat Exchanger Network Considering Multipass Exchangers

    李绍军; 姚平经

    2001-01-01

    Many methods have been proposed for synthesis of heat exchanger networks in recent years, most of which consider single pass exchangers. In this study some evolutionary rules have been proposed for synthesis of multipass exchanger networks. The method is based on the heuristic that optimal networks should feature maximum energy recovery and have the minimum number of shells. The effectiveness of the developed evolutionary rules is demonstrated through some literature examples.

  19. Compact interior heat exchangers for CO{sub 2} mobile heat pumping systems

    Hafner, Armin

    2003-07-01

    The natural refrigerant carbon dioxide (CO{sub 2}) offers new possibilities for design of flexible, efficient and environmentally safe mobile heat pumping systems. As high-efficient car engines with less waste heat are developed, extra heating of the passenger compartment is needed in the cold season. A reversible transcritical CO{sub 2} system with gliding temperature heat rejection can give high air delivery temperature which results in rapid heating of the passenger compartment and rapid defogging or defrosting of windows. When operated in cooling mode, the efficiency of transcritical CO{sub 2} systems is higher compared to common (HFC) air conditioning systems, at most dominant operating conditions. Several issues were identified for the design of compact interior heat exchangers for automotive reversible CO{sub 2} heat pumping systems. Among theses issues are: (1) Refrigerant flow distribution, (2) Heat exchanger fluid flow circuiting, (3) Air temperature uniformity downstream of the heat exchanger, (4) Minimization of temperature approach, (5) Windshield flash fogging due to retained water inside the heat exchanger, (6) Internal beat conduction in heating mode operation, and (7) Refrigerant side pressure drop In order to provide a basis for understanding these issues, the author developed a calculation model and set up a test facility and investigated different prototype heat exchangers experimentally.

  20. Magnetic Heat Transfer Enhancements on Fin-Tube Heat Exchangers

    Yan SU; C.T. HSU

    2007-01-01

    通过DNS方法解耦合的三维非稳态流动和固流体能量方程组,本文研究了两平行磁质平板和圆管所组成的肋片式圆管换热器单元与震荡流体间的传热过程.对不同的磁场频率和振幅的三维动态流热场的模拟结果表明增强磁场频率和振幅能很有效地增加周期平均传热强度达到强化传热的目的.%Two narrowly-gapped magnetic parallel plates embedding a circular disk was considered as a unit-cell to represent the fin-tube heat exchanger where heat from a circular tube was dissipated by a series of parallel equally-spaced thin plates in normal to the tube. The unsteady 3-D continuity,Navier-Stokes and energy equations for fluids and solids describing the convective heat transfer for the unit-cell geometry were solved numerically with DNS method. The present study aims on using oscillating flows and magnetic fields to enhance the heat transfer for various amplitudes and frequencies of the magnetic field. Results from cycle-averaged heat fluxes from the cylinder wall show that the increase in magnetic amplitude and frequency will greatly enhance the heat transfer. The effects of the oscillating magnetic field were discussed and the three dimensional flow and temperature fields were also presented.

  1. The fouling in the tubular heat exchanger of Algiers refinery

    Harche, Rima; Mouheb, Abdelkader; Absi, Rafik

    2016-05-01

    Crude oil fouling in refinery preheat exchangers is a chronic operational problem that compromises energy recovery in these systems. Progress is hindered by the lack of quantitative knowledge of the dynamic effects of fouling on heat exchanger transfer and pressure drops. In subject of this work is an experimental determination of the thermal fouling resistance in the tubular heat exchanger of the crude oil preheats trains installed in an Algiers refinery. By measuring the inlet and outlet temperatures and mass flows of the two fluids, the overall heat transfer coefficient has been determined. Determining the overall heat transfer coefficient for the heat exchanger with clean and fouled surfaces, the fouling resistance was calculated. The results obtained from the two cells of exchangers studies, showed that the fouling resistance increased with time presented an exponential evolution in agreement with the model suggested by Kern and Seaton, with the existence of fluctuation caused by the instability of the flow rate and the impact between the particles. The bad cleaning of the heat exchangers involved the absence of the induction period and caused consequently, high values of the fouling resistance in a relatively short period of time.

  2. Two-phase refrigerant distribution in a parallel flow minichannel heat exchanger having lower combining/dividing header

    Byun, Ho-Won; Kim, Nae-Hyun

    2015-10-01

    R-410A distribution in a two pass evaporator with lower horizontal combining-dividing header was investigated. Tubes were heated to yield a test section outlet superheat of 5 °C with inlet quality of 0.2. The number of tubes was ten for the inlet pass and 12 or 14 for the outlet pass. For each case, mass flux was varied from 73 to 143 kg/m2 s. In the combining/dividing header, two-phase mixture out of the inlet pass is first merged and then re-distributed to the outlet pass. More liquid is forced downstream as mass flux or quality increases Effect of insertion device in the inlet header was also investigated. Efforts were made to develop correlations to predict the liquid or gas distribution in a header with limited success. Header pressure drop data are also provided.

  3. Numerical and Experimental Investigation for Heat Transfer Enhancement by Dimpled Surface Heat Exchanger in Thermoelectric Generator

    Wang, Yiping; Li, Shuai; Yang, Xue; Deng, Yadong; Su, Chuqi

    2016-03-01

    For vehicle thermoelectric exhaust energy recovery, the temperature difference between the heat exchanger and the coolant has a strong influence on the electric power generation, and ribs are often employed to enhance the heat transfer of the heat exchanger. However, the introduction of ribs will result in a large unwanted pressure drop in the exhaust system which is unfavorable for the engine's efficiency. Therefore, how to enhance the heat transfer and control the pressure drop in the exhaust system is quite important for thermoelectric generators (TEG). In the current study, a symmetrical arrangement of dimpled surfaces staggered in the upper and lower surfaces of the heat exchanger was proposed to augment heat transfer rates with minimal pressure drop penalties. The turbulent flow characteristics and heat transfer performance of turbulent flow over the dimpled surface in a flat heat exchanger was investigated by numerical simulation and temperature measurements. The heat transfer capacity in terms of Nusselt number and the pressure loss in terms of Fanning friction factors of the exchanger were compared with those of the flat plate. The pressure loss and heat transfer characteristics of dimples with a depth-to-diameter ratio ( h/D) at 0.2 were investigated. Finally, a quite good heat transfer performance with minimal pressure drop heat exchanger in a vehicle TEG was obtained. And based on the area-averaged surface temperature of the heat exchanger and the Seeback effect, the power generation can be improved by about 15% at Re = 25,000 compared to a heat exchanger with a flat surface.

  4. Heat Transfer Enhancement of Shell and Tube Heat Exchanger Using Conical Tapes.

    Dhanraj S.Pimple

    2014-12-01

    Full Text Available This paper provides heat transfer and friction factor data for single -phase flow in a shell and tube heat exchanger fitted with a helical tape insert. In the double concentric tube heat exchanger, hot air was passed through the inner tube while the cold water was flowed through the annulus. The influences of the helical insert on heat transfer rate and friction factor were studied for counter flow, and Nusselt numbers and friction factor obtained were compared with previous data (Dittus 1930, Petukhov 1970, Moody 1944 for axial flows in the plain tube. The flow considered is in a low Reynolds number range between 2300 and 8800. A maximum percentage gain of 165% in heat transfer rate is obtained for using the helical insert in comparison with the plain tube.

  5. 40 CFR 63.1409 - Heat exchange system provisions.

    2010-07-01

    ... locations where the cooling water enters and exits each heat exchanger or any combination of heat exchangers.... (iii) For samples taken at the entrance and exit of each heat exchanger or any combination of heat exchangers, the entrance is the point at which the cooling water enters the individual heat exchanger...

  6. 40 CFR 63.104 - Heat exchange system requirements.

    2010-07-01

    ... heat exchange system or at locations where the cooling water enters and exits each heat exchanger or... manufacturing process units. (iii) For samples taken at the entrance and exit of each heat exchanger or any... cooling water enters the individual heat exchanger or group of heat exchangers and the exit is the...

  7. Fabrication of High-Temperature Heat Exchangers by Plasma Spraying Exterior Skins on Nickel Foams

    Hafeez, P.; Yugeswaran, S.; Chandra, S.; Mostaghimi, J.; Coyle, T. W.

    2016-06-01

    Thermal-sprayed heat exchangers were tested at high temperatures (750 °C), and their performances were compared to the foam heat exchangers made by brazing Inconel sheets to their surface. Nickel foil was brazed to the exterior surface of 10-mm-thick layers of 10 and 40 PPI nickel foam. A plasma torch was used to spray an Inconel coating on the surface of the foil. A burner test rig was built to produce hot combustion gases that flowed over exposed face of the heat exchanger. Cooling air flowed through the foam heat exchanger at rates of up to 200 SLPM. Surface temperature and air inlet/exit temperature were measured. Heat transfer to air flowing through the foam was significantly higher for the thermally sprayed heat exchangers than for the brazed heat exchangers. On an average, thermally sprayed heat exchangers show 36% higher heat transfer than conventionally brazed foam heat exchangers. At low flow rates, the convective resistance is large (~4 × 10-2 m2 K/W), and the effect of thermal contact resistance is negligible. At higher flow rates, the convective resistance decreases (~2 × 10-3 m2 K/W), and the lower contact resistance of the thermally sprayed heat exchanger provides better performance than the brazed heat exchangers.

  8. Experimental study of heat transfer in a heat exchanger with rectangular channels

    This paper presents the results of an experimental study related to characterisation of a mini channel heat exchanger. Such heat exchanger may be used in water cooling of electronic components. The results obtained show the efficiency of this exchanger even with very low water flow rates. Indeed, in spite of the importance of the extracted heat fluxes which can reach about 50Kw/m2, the temperature of the cooled Aluminium bloc remained always lower than the tolerated threshold of 80 degree in electronic cooling. Moreover, several thermal characteristics such as equivalent thermal resistance of the exchanger, the average internal convective heat transfer coefficient and the increase in the temperature of the cooling water have been measured. The results presented have been obtained with in quinconcerectangular mini-channel heat exchanger, with a hydraulic diameter Dh = 2mm. NOMENCLATURE h D Hydraulic diameter (mm). int

  9. Heat exchanger, head and shell acceptance criteria

    Instability of postulated flaws in the head component of the heat exchanger could not produce a large break, equivalent to a DEGB in the PWS piping, due to the configuration of the head and restraint provided by the staybolts. Rather, leakage from throughwall flaws in the head would increase with flaw length with finite leakage areas that are bounded by a post-instability flaw configuration. Postulated flaws at instability in the shell of the heat exchanger or in the cooling water nozzles could produce a large break in the Cooling Water System (CWS) pressure boundary. An initial analysis of flaw stability for postulated flaws in the heat exchanger head was performed in January 1992. This present report updates that analysis and, additionally, provides acceptable flaw configurations to maintain defined structural or safety margins against flaw instability of the external pressure boundary components of the heat exchanger, namely the head, shell, and cooling water nozzles. Structural and flaw stability analyses of the heat exchanger tubes, the internal pressure boundary of the heat exchangers or interface boundary between the PWS and CWS, were previously completed in February 1992 as part of the heat exchanger restart evaluation and are not covered in this report

  10. Analysis of a Flooded Heat Exchanger

    Fink, Aaron H.; Luyben, William L.

    2015-01-01

    Flooded heat exchangers are often used in industry to reduce the required heat-transfer area and the size of utility control valves. These units involve a condensing vapor on the hot side that accumulates as a liquid phase in the lower part of the vessel. The heat transfer occurs mostly in the vapor space, but the condensate becomes somewhat…

  11. CFD analysis of the plate heat exchanger - Mathematical modelling of mass and heat transfer in serial connection with tubular heat exchanger

    Bojko, Marian; Kocich, Radim

    2016-06-01

    Application of numerical simulations based on the CFD calculation when the mass and heat transfer between the fluid flows is essential component of thermal calculation. In this article the mathematical model of the heat exchanger is defined, which is subsequently applied to the plate heat exchanger, which is connected in series with the other heat exchanger (tubular heat exchanger). The present contribution deals with the possibility to use the waste heat of the flue gas produced by small micro turbine. Inlet boundary conditions to the mathematical model of the plate heat exchanger are obtained from the results of numerical simulation of the tubular heat exchanger. Required parameters such for example inlet temperature was evaluated from temperature field, which was subsequently imported to the inlet boundary condition to the simulation of plate heat exchanger. From the results of 3D numerical simulations are evaluated basic flow variables including the evaluation of dimensionless parameters such as Colburn j-factor and friction ft factor. Numerical simulation is realized by software ANSYS Fluent15.0.

  12. Development and application of out-of-focus imaging in order to characterize heat and mass exchanges in two-phase flows

    The aim of this paper is to present the capacity of the out-of-focus imaging in order to measure droplets size in presence of heat and mass exchanges. It is supported with optical simulations first based on geometrical optics, and then with the Lorenz-Mie theory. Finally, this technique is applied in presence of heat and mass transfers in the TOSQAN experiment. (authors)

  13. Experimental investigation of a reticulated porous alumina heat exchanger for high temperature gas heat recovery

    The present study presents an experimental study of a prototype counter-flow heat exchanger designed to recover sensible heat from inert and reactive gases flowing through a high temperature solar reactor for splitting CO2. The tube-in-tube heat exchanger is comprised of two concentric alumina tubes, each filled with reticulated porous alumina with a nominal porosity of 80% and pore density of 5 pores per inch (ppi). The RPC provides high heat transfer surface area per unit volume (917 m−1) with low pressure drop. Measurements include the permeability, inertial coefficient, overall heat transfer coefficient, effectiveness and pressure drop. For laminar flow and an inlet gas temperature of 1240 K, the overall heat transfer coefficients are 36–41 W m−2 K−1. The measured performance is in good agreement with a prior CFD model of the heat exchanger. - Highlights: • A ceramic heat exchanger provides gas-phase heat recuperation for a solar thermochemical reactor. • Alumina reticulated porous ceramic (RPC) provides high surface area and low pressure drop. • Heat transfer and pressure drop are measured at temperatures up to 1240 K. • RPC provides a 9-fold increase in heat transfer compared to bare tubes

  14. A Review on Heat Transfer Improvent of Plate Heat Exchanger

    Abhishek Nandan

    2015-03-01

    Full Text Available Plate heat exchanger has found a wide range of application in various industries like food industries, chemical industries, power plants etc. It reduces the wastage of energy and improves the overall efficiency of the system. Hence, it must be designed to obtain the maximum heat transfer possible. This paper is presented in order to study the various theories and results given over the improvement of heat transfer performance in a plate heat exchanger. However, there is still a lack in data and generalized equations for the calculation of different parameters in the heat exchanger. It requires more attention to find out various possible correlations and generalized solutions for the performance improvement of plate heat exchanger.

  15. Performance of Helical Coil Heat Recovery Exchanger using Nanofluid as Coolant

    Navid Bozorgan

    2015-07-01

    Full Text Available Nanofluids are expected to be a promising coolant condidate in chemical processes for heat transfer system size reduction. This paper focuses on reducing the number of turns in a helical coil heat recovery exchanger with a given heat exchange capacity in a biomass heating plant using γ-Al2O3/n-decane nanofluid as coolant. The nanofluid flows through the tubes and the hot n-hexane flows through the shell. The numerical results show that using nanofluid as coolant in a helical coil heat exchanger can reduce the manufacturing cost of the heat exchanger and pumping power by reducing the number of turns of the coil.

  16. Influence of the yaw angle on heat transfer and pressure drop of helical type heat exchangers

    The influence of the flow angle φ between the tube axis and the flow direction on heat transfer and pressure drop has been studied at 15 deg. ≤ φ ≤ 90 deg. (cross flow). The Reynolds number was varied in the range 2.103 ≤ Re ≤ 105. Experimental data are given for a number of tube banks of straight tubes as well as a helical type heat exchanger with a large thread pitch of the tubes. (author)

  17. Heat Exchanger Support Bracket Design Calculations

    This engineering note documents the design of the heat exchanger support brackets. The heat exchanger is roughly 40 feet long, 22 inches in diameter and weighs 6750 pounds. It will be mounted on two identical support brackets that are anchored to a concrete wall. The design calculations were done for one bracket supporting the full weight of the heat exchanger, rounded up to 6800 pounds. The design follows the American Institute of Steel Construction (AISC) Manual of steel construction, Eighth edition. All calculated stresses and loads on welds were below allowables.

  18. The LUX prototype detector: Heat exchanger development

    The LUX (large underground xenon) detector is a two-phase xenon time projection chamber (TPC) designed to search for WIMP–nucleon dark matter interactions. As with all noble element detectors, continuous purification of the detector medium is essential to produce a large (>1ms) electron lifetime; this is necessary for efficient measurement of the electron signal which in turn is essential for achieving robust discrimination of signal from background events. In this paper, we describe the development of a novel purification system deployed in a prototype detector. The results from the operation of this prototype indicated heat exchange with an efficiency above 94% up to a flow rate of 42 slpm, allowing for an electron drift length greater than 1 m to be achieved in approximately 2 days and sustained for the duration of the testing period

  19. Condensing Heat Exchanger with Hydrophilic Antimicrobial Coating

    Thomas, Christopher M. (Inventor); Ma, Yonghui (Inventor)

    2014-01-01

    A multi-layer antimicrobial hydrophilic coating is applied to a substrate of anodized aluminum, although other materials may form the substrate. A silver layer is sputtered onto a thoroughly clean anodized surface of the aluminum to about 400 nm thickness. A layer of crosslinked, silicon-based macromolecular structure about 10 nm thickness overlies the silver layer, and the outermost surface of the layer of crosslinked, silicon-based macromolecular structure is hydroxide terminated to produce a hydrophilic surface with a water drop contact angle of less than 10.degree.. The coated substrate may be one of multiple fins in a condensing heat exchanger for use in the microgravity of space, which has narrow channels defined between angled fins such that the surface tension of condensed water moves water by capillary flow to a central location where it is pumped to storage. The antimicrobial coating prevents obstruction of the capillary passages.

  20. COMPARATIVE THERMAL ANALYSIS OF HELIXCHANGER WITH SEGMENTAL HEAT EXCHANGER USING BELL-DELAWARE METHOD

    S. Pavithran; P. V. Hadgekar; Shinde, S. S.

    2012-01-01

    Heat exchangers are important heat transfer apparatus in oil refining, chemical engineering, environmental protection, electric power generation etc. The present work modifies the existing Bell-Delaware method used for conventional heat exchanger, taking into consideration the helical geometry of Helixchanger. Thermal analysis was carried out to study the impacts of various baffle inclination angles on fluid flow and heat transfer of heat exchangers with helical baffles. The analysis was con...

  1. Continuous cleaning of heat exchanger with recirculating fluidized bed

    Fluidized bed heat exchangers for liquids have been studied in the United States, the Netherlands, and the Federal Republic of Germany. Between 1965 and 1970, fluidized bed heat exchangers were developed in the United States as brine heaters in seawater desalination. Furthermore, their potential in the utilization of geothermal energy was tested between 1975 and 1980. In the Netherlands, fluidized bed heat exchangers have been developed since 1973 for brine heating and heat recovery in multistage flash evaporators for seawater desalination and, since about 1980, for applications in the process industry. The authors became interested in fluidized bed heat exchangers first in 1978 in connection with wastewater evaporation. The authors emphasize that the results of all these groups were in basic agreement. They can be summarized as follows: 1. The fluidized bed will in many cases maintain totally clean surfaces and neither scaling nor fouling will occur. In cases where even a fluidized bed cannot completely prevent scaling or fouling, the thickness of the layer is controlled. In these cases stable operation maintaining acceptable overall heat transfer coefficients is possible without cleaning. 2. There are always excellent heat transfer coefficients as low superficial velocities of less than ν < 0.5 m/s. 3. The pressure losses are comparable with those in normal heat exchangers since fluidized bed heat exchangers are mostly operated at low superficial velocities. 4. Feed flow may be varied between 50 and 150% or more of the design feed flow. 5. Erosion is negligible. 6. Fluidized bed particles can be manufactured from all sorts of chemically and mechanically resistant materials, such as sand, glass, ceramics, and metals

  2. On-line fouling monitor for heat exchangers

    Biological and/or chemical fouling in utility service water system heat exchangers adversely affects operation and maintenance costs, and reduced heat transfer capability can force a power deaerating or even a plant shut down. In addition, service water heat exchanger performance is a safety issue for nuclear power plants, and the issue was highlighted by NRC in Generic Letter 89-13. Heat transfer losses due to fouling are difficult to measure and, usually, quantitative assessment of the impact of fouling is impossible. Plant operators typically measure inlet and outlet water temperatures and flow rates and then perform complex calculations for heat exchanger fouling resistance or ''cleanliness''. These direct estimates are often imprecise due to inadequate instrumentation. Electric Power Research Institute developed and patented an on-line condenser fouling monitor. This monitor may be installed in any location within the condenser; does not interfere with routine plant operations, including on-line mechanical and chemical treatment methods; and provides continuous, real-time readings of the heat transfer efficiency of the instrumented tube. This instrument can be modified to perform on-line monitoring of service water heat exchangers. This paper discusses the design, construction of the new monitor, and algorithm used to calculate service water heat exchanger fouling

  3. A novel method to improve the performance of heat exchanger--Temperature fields coordination of fluids

    GUO Zengyuan; WEI Shu; CHENG Xinguang

    2004-01-01

    The methods to enhance the heat transfer in heat exchanger may be classified into two levels: one is to improve the heat transfer coefficient; the other is to upgrade the whole arrangement of the heat exchangers. For the second level, the performance of heat exchanger can be upgraded by increasing the coordination degree between the temperature fields of cold and hot fluids. When the temperature distributions are similar to each other, the temperature difference field (TDF) is more uniform, which means that the temperature fields are more coordinated with each other. For the cross-flow heat exchanger, rearrangement of the heat exchange surface area should improve the heat transfer effectiveness, which is even equal to that of the counter-flow heat exchanger when the surface area is reassigned optimally. For the multi-stream heat exchanger, the thermal performance is also dependent on the uniformity of the TDF, and the parallel-flow arrangement may achieve higher heat exchange effectiveness than the counter-flow arrangement, which indicates that the performance of heat exchanger depends on the coordination degree of temperature fields instead of the flow arrangement.

  4. Numerical analysis of fin-tube plate heat exchanger by using CFD technique

    Ahmed F. Khudheyer; Mahmoud Sh. Mahmoud

    2011-01-01

    Three-dimensional CFD simulations are carried out to investigate heat transfer and fluid flow characteristics of a two-row plain fin-and-tube heat exchanger using Open FOAM, an open-source CFD code. Heat transfer and pressure drop characteristics of the heat exchanger are investigated for Reynolds numbers ranging from 330 to 7000. Model geometry is created, meshed, calculated, and post-processed using open source software. Fluid flow and heat transfer are simulated and results compared using ...

  5. Heat exchanger fouling: Prediction, measurement, and mitigation

    The US Department of Energy (DOE), Office of Industrial Programs (OIP) sponsors the development of innovative heat exchange systems. Fouling is a major and persistent cost associated with most industrial heat exchangers and nationally wastes an estimated 2.9 Quads per year. To predict and control fouling, three OIP projects are currently exploring heat exchanger fouling in specific industrial applications. A fouling probe has been developed to determine empirically the fouling potential of an industrial gas stream and to derive the fouling thermal resistance. The probe is a hollow metal cylinder capable of measuring the average heat flux along the length of the tube. The local heat flux is also measured by a heat flux meter embedded in the probe wall. The fouling probe has been successfully tested in the laboratory at flue gas temperatures up to 2200 F and a local heat flux up to 41,000 BTU/hr sq ft. The probe has been field tested at a coal-fired boiler plant. Future tests at a municipal waste incinerator are planned. Two other projects study enhanced heat exchanger tubes, specifically the effect of enhanced surface geometries on the tube bundle performance. Both projects include fouling in a liquid heat transfer fluid. Identifying and quantifying the factors affecting fouling in these enhanced heat transfer tubes will lead to techniques to mitigate fouling.

  6. Entransy dissipation number and its application to heat exchanger performance evaluation

    GUO JiangFeng; CHENG Lin; XU MingTian

    2009-01-01

    Based on the concept of the entransy which characterizes heat transfer ability,a new heat exchanger performance evaluation criterion termed the entransy dissipation number is established.Our analysis shows that the decrease of the entransy dissipation number always increases the heat exchanger effectiveness for fixed heat capacity rate ratio.Therefore,the smaller the entransy dissipation number,the better the heat exchanger performance is.The entransy dissipation number in terms of the number of exchanger heat transfer units or heat capacity rate ratio correctly exhibits the global performance of the counter-,cross-and parallel-flow heat exchangers.In comparison with the heat exchanger performance evaluation criteria based on entropy generation,the entransy dissipation number demonstrates some distinct advantages.Furthermore,the entransy dissipation number reflects the degree of irreversibility caused by flow imbalance.

  7. Lightweight Thermal Storage Heat Exchangers Project

    National Aeronautics and Space Administration — This SBIR proposal aims to develop thermal energy storage heat exchangers that are significantly lighter and higher conductance than the present art which involves...

  8. Tube-in-shell heat exchangers

    A tube-in-shell heat exchanger is described for use in liquid metal cooled fast breeder reactor constructions. The system consists of a bundle of heat exchange tubes with a central spine extending longitudinally through the shell and a series of longitudinally spaced transverse grids resiliently mounted on the central spine within the shell to provide transverse support for bracing the tubes apart. (U.K.)

  9. Compact/micro heat exchangers – Their role in heat pumping equipment

    Kew, PA; Reay, DA; 2nd Micro and Nano Flows Conference (MNF2009)

    2009-01-01

    This paper was presented at the 2nd Micro and Nano Flows Conference (MNF2009), which was held at Brunel University, West London, UK. The conference was organised by Brunel University and supported by the Institution of Mechanical Engineers, IPEM, the Italian Union of Thermofluid dynamics, the Process Intensification Network, HEXAG - the Heat Exchange Action Group and the Institute of Mathematics and its Applications. Compact and micro-heat exchangers have many advantages over their larger ...

  10. Heat transfer from oriented heat exchange areas

    Vantuch, Martin; Huzvar, Jozef; Kapjor, Andrej

    2014-03-01

    This paper deals with the transfer of heat-driven heat transfer surface area in relation to the construction of the criterion equation for "n" horizontal pipe one about another. On the bases of theoretical models have been developed for calculating the thermal performance of natural convection by Churilla and Morgan, for various pipe diameters and temperatures. These models were compared with models created in CFD-Fluent Ansys the same boundary conditions. The aim of the analyse of heat and fluxional pipe fields "n" pipes one about another at natural convection is the creation of criterion equation on the basis of which the heat output of heat transfer from pipe oriented areas one above another with given spacing could be quantified. At presence a sum of criterion equations exists for simple geometrical shapes of individual oriented geometrical areas but the criterion equation which would consider interaction of fluxional field generated by free convection from multiple oriented areas is not mentioned in standardly accessible technical literature and other magazine publications.

  11. 地下水渗流对垂直埋管换热器换热性能影响的实验研究%Experiment on the Factors that Ground Water Flow Influence the Performance of the Heat Exchanger

    冯琛琛; 王沣浩; 张鑫; 姜宇光; 王新轲

    2011-01-01

    地埋管换热器的换热性能是地源热泵空调系统设计的关键问题之一。建立了地源热泵砂箱实验台,实验研究了地下水渗流对地源热泵地埋管换热器换热性能的影响。研究结果表明:地下水渗流可以强化地埋管的换热,且随着渗流速度的增大,强化换热作用越明显。另外,实验结果也表明,u型管周围温度峰值的位置会沿渗流方向向下游偏移,地埋管群布置时应避开该位置,以强化埋管的换热。%To determining the capacity of the ground heat exchanger is one of the key issues of Ground-Source Heat Pump system. In this paper, a Ground-Source Heat Pump experiment rig with sand box was established, and the experiments on the influence of ground water flow rate and the performance of the heat exchanger were conducted. The experimental results show that ground water enhances heat transfer of underground pipe heat exchanger. With the groundwater flow rate increasing, heat transfer enhancement is visible. In addition, the results show that the position of the highest temperature around the U-tube will shift to the lower reaches along the flow direction. Therefore, in order to enhance the heat transfer, multi-pipe arrangement should consider this factor and avoid the position.

  12. Heat exchanger tube inspection using ultrasonic arrays

    Tubing used in industrial heat exchangers is often subject to failure caused by corrosion and cracking. Technical conferences are used as a forum in the steam generator industry to ensure that the failure mechanisms are well understood and that the quality of the heat exchanger is maintained. The quality of a heat exchanger can be thought of as its ability to operate to design specifications over its intended life. This is the motivation to inspect and evaluate these devices periodically. Inspection, however, normally requires shutdown of the heat exchanger which is costly but is much more acceptable than an unscheduled shutdown due to failure of a tube. Therefore, the degree of inspection is established by balancing the cost of inspection with the risk of a tube failure. Any method of reducing the cost of inspection will permit a higher degree of inspection and, therefore, improve heat exchanger quality. This paper reviews the design and performance of an improved method of ultrasonic inspection of heat exchanger tubing with emphasis on applications in the nuclear industry

  13. Multi-channel heat exchanger-reactor using arborescent distributors: A characterization study of fluid distribution, heat exchange performance and exothermic reaction

    A multi-functional heat exchanger-reactor comprising arborescent (tree-like) distributors and collector, 16 mini-channels in parallel and T-mixers is introduced in this paper. Flow distribution property, pressure drop and heat exchange performance of proposed heat exchanger-reactor are tested and discussed. Firstly, flow distribution uniformity is characterized by CFD simulation and then qualitatively confirmed by visualization experiment. Results show that for total flowrates ranging from 5 mL s−1 to 20 mL s−1, good distribution uniformity is obtained, with maximum flowrate deviation less than 10%. Then, experiments of heat exchange between hot and cold water are carried out. High values of overall heat transfer coefficient ranging from 2000 to 5000 W m−2 °C−1 are obtained under our working conditions. The volumetric heat exchange capability (UA/V) is found to be around 200 kW m−3 °C−1, showing a high heat exchange capability with compact design. The roles of end-effect and non-established flow are discussed and are supposed to be responsible for efficient heat transfer. Finally a typical fast exothermic reaction, neutralization between acid and basic solutions, is carried out to test the thermal control capability of the studied heat exchanger-reactor. Results indicate that isothermal condition could be realized by circulating appropriate flowrate of coolant through the heat exchanger. The design of heat exchanger-reactor with arborescent distributor and collector makes possible the application of multi-channel systems. This paper introduces systematically the successful integration of heat exchanger-reactor and its performance evaluation. - Highlights: • A design of mini scale, multichannel heat exchanger-reactor is proposed. • Uniform distribution for parallel channels is obtained with arborescent structure. • High global heat exchange coefficient is found experimentally. • Thermal control capability is verified with an

  14. A heat exchanger analogy of automotive paint ovens

    Computational prediction of vehicle temperatures in an automotive paint oven is essential to predict paint quality and manufacturability. The complex geometry of vehicles, varying scales in the flow, transient nature of the process, and the tightly coupled conjugate heat transfer render the numerical models computationally very expensive. Here, a novel, simplified model of the oven is developed using an analogy to a three-stream cross flow heat exchanger that transfers heat from air to a series of moving bodies and supporting carriers. The analogous heat exchanger equations are developed and solved numerically. Steady state Computational Fluid Dynamics (CFD) simulations are carried out to model the flow field and to extract the heat transfer coefficients around the body and carriers. The air temperature distribution from the CFD models is used as a boundary condition in the analogous model. Correction coefficients are used in the analogy to take care of various assumptions. These are determined from existing test data. The same corrections are used to predict air temperatures for a modified configuration of the oven and a different vehicle. The method can be used to conduct control volume analysis of ovens to determine energy efficiency, and to study new vehicle or oven designs. -- Highlights: • Analogy of an automotive paint oven as a three stream cross flow heat exchanger. • The three streams are vehicle bodies, carriers and hot air. • Convection coefficients and inlet air stream temperatures from steady CFD simulations. • Analogy useful for overall energy efficiency analysis of conveyor ovens in general

  15. Analysis of field coordination on heat exchanger shell side with different diameter tubes and holding structure

    In order to overcome the disadvantages of the rod-baffle heat exchanger, which achieves the high heat transfer efficiency only at high flow velocity, and which with non compact layout of tubes and is weak in the resistance of operation mode changes, this paper proposed two sizes of heat exchange tubes and holding and support structures to replace the traditional rod-baffle support unit, to increase the heat exchange coefficient on shell side and the heat exchange effectiveness. Three-dimensional numerical simulation was conducted on the shellside flow field and heat exchange field by the CFD software, and the calculation method was proposed for the included angle for the shellside velocity-temperature gradient fields of the vertical flow heat exchanger with complex structure. The quantitative relationship of the field coordination angle for the shellside velocity field and temperature gradient field was obtained and it is proved that the new structure is with better field coordination relation. (authors)

  16. Development of Design Criteria for Fluid Induced Structural Vibrations in Steam Generators and Heat Exchangers

    Flow-induced vibration in heat exchangers has been a major cause of concern in the nuclear industry for several decades. Many incidents of failure of heat exchangers due to apparent flow-induced vibration have been reported through the USNRC incident reporting system. Almost all heat exchangers have to deal with this problem during their operation. The phenomenon has been studied since the 1970s and the database of experimental studies on flow-induced vibration is constantly updated with new findings and improved design criteria for heat exchangers

  17. Development of Design Criteria for Fluid Induced Structural Vibrations in Steam Generators and Heat Exchangers

    Uvan Catton; Vijay K. Dhir; Deepanjan Mitra; Omar Alquaddoomi; Pierangelo Adinolfi

    2004-04-06

    Flow-induced vibration in heat exchangers has been a major cause of concern in the nuclear industry for several decades. Many incidents of failure of heat exchangers due to apparent flow-induced vibration have been reported through the USNRC incident reporting system. Almost all heat exchangers have to deal with this problem during their operation. The phenomenon has been studied since the 1970s and the database of experimental studies on flow-induced vibration is constantly updated with new findings and improved design criteria for heat exchangers.

  18. Experimental simulation study on hydraulic behavior of the main heat exchanger of Daqing 200 MW nuclear heating reactor

    The hydraulic behavior of the main heat exchanger of Daqing 200 MW nuclear heating reactor is studied through a 1:2.33 test model. The design and other feature of the test model is described. The experimental results show that the flow resistance coefficient of the heat exchanger becomes self-simulation when Reynolds number is greater than 5000. The value of flow resistance coefficient at self-simulation condition and the distribution of pressure drop in the heat exchanger are given through experiment. The option design to reduce flow resistance is proposed. The designed and experimental value for the flow resistance coefficient are in good agreement. The variation of system parameters during flow excursion was described. The experimental results are of great significant for the final design of the main heat exchanger of Daqing 200 MW nuclear heating reactor. (2 refs., 5 figs., 1 tab.)

  19. Characterization of a mini-channel heat exchanger for a heat pump system

    In this paper a mini-channel aluminum heat exchanger used in a reversible heat pump is presented. Mini-channel finned heat exchangers are getting more and more interest for refrigeration systems, especially when compactness and low refrigerant charge are desired. Purpose of this paper was to characterize the mini-channel heat exchanger used as evaporator in terms of heat transfer performance and to study the refrigerant distribution in the manifold. The heat exchanger characterization was performed experimentally by means of a test rig built up for this purpose. It is composed of an air-to-air heat pump, air channels for the external and internal air circulation arranged in a closed loop, measurement sensors and an acquisition system. The overall heat transfer capacity was assessed. Moreover, in order to characterize the flow field of the refrigerant in the manifold of the heat exchanger, a numerical investigation of the fluid flow by means of CFD was performed. It was meant to evaluate the goodness of the present design and to identify possible solutions for the future improvement of the manifold design.

  20. Characterization of a mini-channel heat exchanger for a heat pump system

    Arteconi, A.; Giuliani, G.; Tartuferi, M.; Polonara, F.

    2014-04-01

    In this paper a mini-channel aluminum heat exchanger used in a reversible heat pump is presented. Mini-channel finned heat exchangers are getting more and more interest for refrigeration systems, especially when compactness and low refrigerant charge are desired. Purpose of this paper was to characterize the mini-channel heat exchanger used as evaporator in terms of heat transfer performance and to study the refrigerant distribution in the manifold. The heat exchanger characterization was performed experimentally by means of a test rig built up for this purpose. It is composed of an air-to-air heat pump, air channels for the external and internal air circulation arranged in a closed loop, measurement sensors and an acquisition system. The overall heat transfer capacity was assessed. Moreover, in order to characterize the flow field of the refrigerant in the manifold of the heat exchanger, a numerical investigation of the fluid flow by means of CFD was performed. It was meant to evaluate the goodness of the present design and to identify possible solutions for the future improvement of the manifold design.

  1. The influence of a radiated heat exchanger surface on heat transfer

    Morel, Sławomir

    2015-09-01

    The experiment leads to establish the influence of radiated surface development heat exchangers on the values of heat flux transferred with water flowing through the exchangers and placed in electric furnace chamber. The values of emissivity coefficients are given for the investigated metal and ceramic coatings. Analytical calculations have been made for the effect of the heating medium (flame) - uncoated wall and then heating medium (flame) - coated wall reciprocal emissivity coefficients. Analysis of the values of exchanged heat flux were also realized. Based on the measurement results for the base coating properties, these most suitable for spraying the walls of furnaces and heat exchangers were selected, and determined by the intensification of heat exchange effect. These coatings were used to spray the walls of a laboratory waste-heat boiler, and then measurements of fluxes of heat absorbed by the cooling water flowing through the boiler tubes covered with different type coatings were made. Laboratory tests and calculations were also confirmed by the results of full-scale operation on the metallurgical equipment.

  2. Heat Pipe Blocks Return Flow

    Eninger, J. E.

    1982-01-01

    Metal-foil reed valve in conventional slab-wick heat pipe limits heat flow to one direction only. With sink warmer than source, reed is forced closed and fluid returns to source side through annular transfer wick. When this occurs, wick slab on sink side of valve dries out and heat pipe ceases to conduct heat.

  3. A study on the development of fouling analysis technique for shell-and-tube heat exchangers

    Fouling of heat exchangers is generated by water-borne deposits, commonly known as foulants including particulate matter from the air, migrated corrosion produces; silt, clays, and sand suspended in water; organic contaminants; and boron based deposits in plants. The fouling is known to interfere with normal flow characteristics and reduce thermal efficiencies of heat exchangers. This paper describes the fouling analysis technique developed in this study which can analyze the thermal performance for heat exchangers and estimate the future fouling variations. To develop the fouling analysis technique for heat exchangers, fouling factor was introduced based on the ASME O and M codes and TEMA standards. For the purpose of verifying the fouling analysis technique, the fouling analyses were performed for four heat exchangers in several nuclear power plants; two residual heat removal heat exchangers of the residual heat removal system and two component cooling water heat exchangers of the component cooling water system

  4. Balance-of-plant heat exchanger condition assessment guidelines

    In nuclear power plants, service water system heat exchanger integrity and thermal performance are receiving close scrutiny to ensure that they perform their functions in an emergency condition. Many safety-related service water systems are called upon to function only in emergency conditions and are therefore difficult to monitor on a regular basis to ensure functionality. For some heat exchangers it is difficult to measure and extrapolate their thermal performance data since performance testing is often conducted at flows, temperatures, and heat loads which are different from design conditions. Tube fouling and plugged tubes may also contribute to this difficulty. Performance testing and analysis of heat exchanger alone does not provide information relative to structural integrity of remaining tubes. This document is provided to complement the existing performance testing with a periodic inservice inspection program

  5. Research of heat exchange rate of the pulsating heat pipe

    Kravets V. Yu.; Naumova A. M.; Vovkogon A. M.

    2010-01-01

    Given article presents experimental research of heat transfer characteristics of the pulsating heat pipe (PHP) which consists of seven coils with 1 mm inner diameter. Water was used as the heat carrier. PHP construction, measuring circuit and research technique are presented. It is shown that under PHP functioning there are two characteristic modes of operation, which can be distinguished by values of thermal resistance. PHP heat exchange features are disclosed.

  6. Characteristics of Vertical Mantle Heat Exchangers for Solar Water Heaters

    Shah, Louise Jivan; Morrison, G.L.; Behnia, M.

    1999-01-01

    exchangers was also developed for detailed evaluation of the heat flux distribution over the mantle surface. Both the experimental and simulation results indicate that distribution of the flow around the mantle gap is governed by buoyancy driven recirculation in the mantle. The operation of the mantle was...

  7. Fouling characteristics of compact heat exchangers and enhanced tubes.

    Panchal, C. B.; Rabas, T. J.

    1999-07-15

    Fouling is a complex phenomenon that (1) encompasses formation and transportation of precursors, and (2) attachment and possible removal of foulants. A basic understanding of fouling mechanisms should guide the development of effective mitigation techniques. The literature on fouling in complex flow passages of compact heat exchangers is limited; however, significant progress has been made with enhanced tubes.

  8. 扭曲管换热器壳程流体流动及传热的数值模拟%Numerical simulation of fluid flow and heat transfer in shell side of twisted tube heat exchanger

    周吉成; 朱冬生; 唐新宜; 刘庆亮

    2011-01-01

    The twisted tube attracts more attention owning to its perfect enhanced heat transfer characteristics. The research and numerical simulation on the flow and heat transfer performance of twisted tube were performed. It verifies that in a low Re the twisted tube has a better effect on heat enhancement compared with the normal circular tube. The characteristics of fluid flow and heat transfer in the shell side of twisted tube heat exchanger were studied with commercial software FLUENT. The distributions of velocity vectors, temperature field, pressure drop and particle pathlines were gained while velocity altered from 0. 3 m/s to 1.0 m/s. The results of simulation show that the pressure drop in shell side is decreased and the heat transfer in shell side is enhanced. Comparing the results of simulation and experiment, they are in a good agreement, and the error is within ± 12%.%扭曲管因具有较好的强化传热性能得到关注,针对扭曲管管内流体流动及传热性能进行了实验与数值研究.验证了扭曲管在低Re下,与普通圆管相比具有较好的强化传热性能.利用FLUENT软件,研究了扭曲管换热器壳程流体流动及传热的特性.对壳程流速在0.3-1.0 m/s的情况下,分别得到了壳程流体的速度矢量分布、温度场分布、质点迹线、压力分布等特性数据,并根据模拟所得结果对扭曲管换热器壳程流体的流动及传热特性进行了分析.结论是扭曲管换热器壳程特殊结构对于减小壳程流体流动压降,增强壳程流体换热起到了较好作用.最后将模拟结果与实验相对比,得出二者偏差在12%以内,吻合良好.

  9. Reducing thermophoretic deposition in heat exchangers using wavy walled channels

    Mills, Zachary; Alexeev, Alexander

    2014-11-01

    Using computational simulations, we examined the effect of wavy walled geometries on the fouling of heat exchangers. Our model combines a lattice Boltzmann model for simulating the fluid flow, a finite difference temperature model and a Brownian dynamics model used to model the transport and deposition of aerosol particles. In our previous studies, we investigated how the geometry influences the structure of the flow within the channel. Specifically, we determined the critical pressure gradients at which the flow transitions between different flow regimes for various wave amplitudes and periods. We observed three separate flow regimes including steady flow with and without circulation and unsteady time-periodic flow. We have extended this investigation to examine the effects of these different geometries and flow regimes on heat and mass transport within the channel. In our simulations we investigated particle deposition resulting from convection and thermophoresis. From the results of our investigations we will be able to determine the geometries which reduce the rate of fouling in heat exchangers while increasing heat transport. This work is supported by General Motors Corporation.

  10. PENGARUH TEBAL ISOLASI TERMAL TERHADAP EFEKTIVITAS PLATE HEAT EXCHANGER

    Ekadewi Anggraini Handoyo

    2000-01-01

    In a heat exchanger, there is heat transferred either from the surrounding or to the surrounding, which is not expected. A thermal insulator is used to reduce this heat transfer. The effectiveness of a heat exchanger will increase if the heat loss to surrounding can be reduced. Theoretically, the thicker the insulator the smaller the heat loss in a plate heat exchanger. A research is carried on to study the effect of an insulator thickness on heat exchanger effectiveness. The insulators used ...

  11. PS1 satellite refrigerator heat exchanger: Failure of the LN2 heat exchanger to low pressure helium

    Squires, B.

    1992-11-01

    The PS1 heat exchanger is one of three prototype heat exchangers built in support of a contract for Satellite Refrigerator Heat Exchanger components. This heat exchanger was first put into operation in Jul. 1983. In Nov. 1991, this heat exchanger experienced a failure in the shell of heat exchanger 1 causing nitrogen to contaminate the helium in the refrigerator. The resulting contamination plugged heat exchanger 3. The break occurred at a weld that connects a 0.25 inch thick ring to heat exchanger 1. The failure appears to be a fatigue of the shell due to temperature oscillations. The flow rate through the break was measured to be 1.0 scfm for a pressure drop over the crack of 50 psi. An ANSYS analysis of the failure area indicates that the stress would be 83,000 psi if the metal did not yield. This is based on cooling down the shell to 80K from 300K with the shell side helium on the outside of the shell at 300K. This is the largest change in temperature that occurs during operation. During normal operations, the temperature swings are not nearly this large, however temperatures down to 80K are not unusual (LN2 overflowing pot). The highest temperatures are typically 260K. The analysis makes no attempt to estimate the stress concentration factor at this weld, but there is no doubt that it is greater than 1. No estimate as to the number of cycles to cause failure was calculated nor any estimate as to the actual number of cycles was made.

  12. PS1 satellite refrigerator heat exchanger: Failure of the LN2 heat exchanger to low pressure helium

    The PS1 heat exchanger is one of three prototype heat exchangers built by Atomic Welders before Meyer was given the contract to build the Satellite Refrigerator Heat Exchanger components. This heat exchanger was first put into operation in July 1983. In November 1991, this heat exchanger experienced a failure in the shell of heat exchanger 1 causing nitrogen to contaminate the helium in the refrigerator. The resulting contamination plugged heat exchanger 3. The break occurred at a weld that connects a 0.25 inch thick ring to heat exchanger 1. The failure appears to be a fatigue of the shell due to temperature oscillations. The flow rate through the break was measured to be 1.0 scfm for a pressure drop over the crack of 50 psi. An ANSYS analysis of the failure area indicates that the stress would be 83,000 psi if the metal did not yield. This is based on cooling down the shell to 80K from 300K with the shell side helium on the outside of the shell at 300K. This is the largest change in temperature that occurs during operation. During normal operations, the temperature swings are not nearly this large, however temperatures down to 80K are not unusual (LN2 overflowing pot). The highest temperatures are typically 260K. The analysis makes no attempt to estimate the stress concentration factor at this weld but there is no doubt that it is greater than 1. No estimate as to the number of cycles to cause failure was calculated nor any estimate as to the actual number of cycles was made

  13. HEAT TRANSFER COEFFICIENT AND FRICTION FACTOR CHARACTERISTICS OF A GRAVITY ASSISTED BAFFLED SHELL AND HEAT-PIPE HEAT EXCHANGER

    P. Raveendiran

    2015-06-01

    Full Text Available The heat transfer coefficients and friction factors of a baffled shell and heat pipe heat exchanger with various inclination angles were determined experimentally; using methanol as working fluid and water as heat transport fluid were reported. Heat pipe heat exchanger reported in this investigation have inclination angles varied between 15o and 60o for different mass flow rates and temperature at the shell side of the heat exchanger. All the required parameters like outlet temperature of both hot and cold side of heat exchanger and mass flow rate of fluids were measured using an appropriate instrument. Different tests were performed from which condenser side heat transfer coefficient and friction factor were calculated. In all operating conditions it has been found that the heat transfer coefficient increases by increasing the mass flow rate and angle of inclination. The reduction in friction factor occurs when the Reynolds number is increased. The overall optimum experimental effectiveness of GABSHPHE has found to be 42% in all operating conditioning at ψ = 45o.

  14. Phase Change Material Heat Exchanger Life Test

    Lillibridge, Sean; Stephan, Ryan

    2009-01-01

    Low Lunar Orbit (LLO) poses unique thermal challenges for the orbiting space craft, particularly regarding the performance of the radiators. The IR environment of the space craft varies drastically from the light side to the dark side of the moon. The result is a situation where a radiator sized for the maximal heat load in the most adverse situation is subject to freezing on the dark side of the orbit. One solution to this problem is to implement Phase Change Material (PCM) Heat Exchangers. PCM Heat Exchangers act as a "thermal capacitor," storing thermal energy when there is too much being produced by the space craft to reject to space, and then feeding that energy back into the thermal loop when conditions are more favorable. Because they do not use an expendable resource, such as the feed water used by sublimators and evaporators, PCM Heat Exchangers are ideal for long duration LLO missions. In order to validate the performance of PCM Heat Exchangers, a life test is being conducted on four n-Pentadecane, carbon filament heat exchangers. Fluid loop performance, repeatability, and measurement of performance degradation over 2500 melt-freeze cycles will be performed.

  15. Near Field Investigation of Borehole Heat Exchangers

    Erol, Selcuk

    2015-01-01

    As an alternative and renewable energy source, the shallow geothermal energy evolving as one of the most popular energy source due to its easy accessibility and availability worldwide, and the ground source heat pump (GSHP) systems are the most frequent applications for extracting the energy from the shallow subsurface. As the heat extraction capacity of the GSHP system applications arises, the design of the borehole heat exchangers (BHE), which is the connected part of the system in the grou...

  16. Decontamination of Primary Heat Exchanger Heat Transfer Plate in HANARO

    In HANARO, a multi-purpose research reactor, a 30 MWth open-tank-in-pool type, a plate type primary heat exchanger transfers the reactor core residual heat absorbed by a primary coolant to a secondary coolant. There was a leakage in the gasket of the no. one heat exchanger after about five years of normal operation. The leaking heat transfer plate pack was replaced with a new one and decontaminated. This paper describes the method of decontaminating the radioactivity of the no. 1 heat exchanger used plate pack and the results. A chemical treatment method was applied to the decontamination. This treatment method consists of cleaning the used plate with a hydro jet after properly depositing it in a scale agent

  17. Performance Evaluation of Plate-Fin-And Tube Heat Exchanger with Wavy Fins- A Review

    Sandip S. Kale; V.W.Bhatkar

    2014-01-01

    The plate fin-and-tube heat exchangers are widely used in variety of industrial applications, particularly in the heating, air-conditioning and refrigeration, HVAC industries. In most cases the working fluid is liquid on the tube side exchanging heat with a gas, usually air. It is seen that the performance of heat exchangers can be greatly increased with the use of unconventionally shaped flow passages such as plain, perforated offset strip, louvered, wavy, vortex generator an...

  18. Design of common heat exchanger network for batch processes

    Heat integration of energy streams is very important for the efficient energy recovery in production systems. Pinch technology is a very useful tool for heat integration and maximizing energy efficiency. Creating of heat exchangers network as a common solution for systems in batch mode that will be applicable in all existing time slices is very difficult. This paper suggests a new methodology for design of common heat exchanger network for batch processes. Heat exchanger network designs were created for all determined repeatable and non-repeatable time periods – time slices. They are the basis for creating the common heat exchanger network. The common heat exchanger network as solution, satisfies all heat-transfer needs for each time period and for every existing combination of selected streams in the production process. This methodology use split of some heat exchangers into two or more heat exchange units or heat exchange zones. The reason for that is the multipurpose use of heat exchangers between different pairs of streams in different time periods. Splitting of large heat exchangers would maximize the total heat transfer usage of heat exchange units. Final solution contains heat exchangers with the minimum heat load as well as the minimum need of heat transfer area. The solution is applicable for all determined time periods and all existing stream combinations. - Highlights: •Methodology for design of energy efficient systems in batch processes. •Common Heat Exchanger Network solution based on designs with Pinch technology. •Multipurpose use of heat exchangers in batch processes

  19. A fundamentally new approach to air-cooled heat exchangers.

    Koplow, Jeffrey P.

    2010-01-01

    We describe breakthrough results obtained in a feasibility study of a fundamentally new architecture for air-cooled heat exchangers. A longstanding but largely unrealized opportunity in energy efficiency concerns the performance of air-cooled heat exchangers used in air conditioners, heat pumps, and refrigeration equipment. In the case of residential air conditioners, for example, the typical performance of the air cooled heat exchangers used for condensers and evaporators is at best marginal from the standpoint the of achieving maximum the possible coefficient of performance (COP). If by some means it were possible to reduce the thermal resistance of these heat exchangers to a negligible level, a typical energy savings of order 30% could be immediately realized. It has long been known that a several-fold increase in heat exchanger size, in conjunction with the use of much higher volumetric flow rates, provides a straight-forward path to this goal but is not practical from the standpoint of real world applications. The tension in the market place between the need for energy efficiency and logistical considerations such as equipment size, cost and operating noise has resulted in a compromise that is far from ideal. This is the reason that a typical residential air conditioner exhibits significant sensitivity to reductions in fan speed and/or fouling of the heat exchanger surface. The prevailing wisdom is that little can be done to improve this situation; the 'fan-plus-finned-heat-sink' heat exchanger architecture used throughout the energy sector represents an extremely mature technology for which there is little opportunity for further optimization. But the fact remains that conventional fan-plus-finned-heat-sink technology simply doesn't work that well. Their primary physical limitation to performance (i.e. low thermal resistance) is the boundary layer of motionless air that adheres to and envelops all surfaces of the heat exchanger. Within this

  20. Heat exchange equipment for the Sizewell 'B' turbine generators

    The Heat Exchange Equipment associated with the Sizewell 'B' Turbine Generators embodies features specific to the wet steam cycle of the PWR. In comparison with fossil fuelled plant, steam conditions are considerably lower and so for a given electrical output, steam and feed water flows are of necessity much higher. In addition, the plant must embody measures to combat wet steam erosion and to accommodate substantial quantities of draining separated condensate. The paper describes key features of design, layout and materials selection on the Sizewell 'B' heat exchange equipment which address these problems. (author)

  1. New developments in compact plate-fin heat exchangers

    The extension of compact plate-fin heat exchanger capabilities in order to accommodate the performance requirements of regeneratively cooled hypersonic ramjet engines, laser weapons, aircraft engine infrared suppressors, and large high-efficiency gas turbine cycles is described. Attention is given to cooling fluid flow path geometry and heat exchanger fabrication techniques, such novel materials as alumina and silicon carbide, and space and weight constraints imposed on designs by airborne application. It is shown that operating temperatures, pressures and area densities have been significantly increased

  2. Predicted and measured velocity distribution in a model heat exchanger

    This paper presents a comparison between numerical predictions, using the porous media concept, and measurements of the two-dimensional isothermal shell-side velocity distributions in a model heat exchanger. Computations and measurements were done with and without tubes present in the model. The effect of tube-to-baffle leakage was also investigated. The comparison was made to validate certain porous media concepts used in a computer code being developed to predict the detailed shell-side flow in a wide range of shell-and-tube heat exchanger geometries

  3. Predicted and measured velocity distributions in a model heat exchanger

    This paper presents a comparison between numerical predictions, using the porous media concept, and measurements of the two-dimensional isothermal shell-side velocity distributions in a model heat exchanger. Computations and measurements were done with and without tubes present in the model. The effect of tube-to-baffle leakage was also investigated. The comparison was made to validate certain porous media concepts used in a computer code being developed to predict the detailed shell-side flow in a wide range of shell-and-tube heat exchanger geometries

  4. Effect of the axial scraping velocity on enhanced heat exchangers

    Highlights: • The flow pattern has been obtained by means of PIV in an enhanced heat exchanger. • The effects of the Reynolds number and the scraping velocity have been analysed. • The turbulence level of the flow has been related to the scraping velocity. • A numerical RNG k–ε turbulent model has been validated with the experimental data. -- Abstract: The flow pattern within an enhanced tubular heat exchanger equipped with a reciprocating scraping device is experimentally analysed. The insert device, specially designed to avoid fouling and to enhance heat transfer, has also been used to produce ice slurry. It consists of several circular perforated scraping discs mounted on a coaxial shaft. The whole is moved alternatively along the axial direction by a hydraulic cylinder. The phase-averaged velocity fields of the turbulent flow have been obtained with PIV technique for both scraping semi-cycles. Special attention has been paid to the effect of the non-dimensional scraping velocity and the Reynolds number in the flow field. CFD simulations provide support for the identification of the flow patterns and the parameter assessment extension. The results show how the scraping parameters affect the turbulence level produced in the flow and therefore the desired heat transfer enhancement

  5. CFD Analysis of Plate Fin Tube Heat Exchanger for Various Fin Inclinations

    Subodh Bahirat,; P. V. Joshi

    2014-01-01

    ANSYS Fluent software is used for three dimensional CFD simulations to investigate heat transfer and fluid flow characteristics of six different fin angles with plain fin tube heat exchangers. The numerical simulation of the fin tube heat exchanger was performed by using a three dimensional numerical computation technique. Geometry of model is created and meshed by using ANSYS Workbench software. To solve the equation for the fluid flow and heat transfer analysis ANSYS FLUENT ...

  6. 14 CFR 29.1125 - Exhaust heat exchangers.

    2010-01-01

    ... exchangers. For reciprocating engine powered rotorcraft the following apply: (a) Each exhaust heat exchanger... is subject to contact with exhaust gases; and (4) No exhaust heat exchanger or muff may have stagnant... an exhaust heat exchanger is used for heating ventilating air used by personnel— (1) There must be...

  7. 21 CFR 870.4240 - Cardiopulmonary bypass heat exchanger.

    2010-04-01

    ... 21 Food and Drugs 8 2010-04-01 2010-04-01 false Cardiopulmonary bypass heat exchanger. 870.4240... bypass heat exchanger. (a) Identification. A cardiopulmonary bypass heat exchanger is a device, consisting of a heat exchange system used in extracorporeal circulation to warm or cool the blood...

  8. 14 CFR 25.1125 - Exhaust heat exchangers.

    2010-01-01

    ... exchangers. For reciprocating engine powered airplanes, the following apply: (a) Each exhaust heat exchanger... provisions wherever it is subject to contact with exhaust gases; and (4) No exhaust heat exchanger or muff... carrying flammable fluids. (b) If an exhaust heat exchanger is used for heating ventilating air— (1)...

  9. Simulation of induction heating process with radiative heat exchange

    A. Kachel

    2007-05-01

    Full Text Available Purpose: Numerical modelling of induction heating process is a complex issue. It needs analysis of coupled electromagnetic and thermal fields. Calculation models for electromagnetic field analysis as well as thermal field analysis need simplifications. In case of thermal field calculations, correct modelling of radiative heat exchange between the heated charge and inductor’s thermal insulation is essential. Most commercial calculation programs enabling coupled analysis of electromagnetic and thermal fields do not allow taking into consideration radiative heat exchange between calculation model components, which limits thermal calculations only to the charge area. The paper presents a supplementation of the program Flux 2D with radiative heat exchange procedures.Design/methodology/approach: Commercial program Flux 2D designed for coupled electromagnetic and thermal calculation (based on finite element method was supplemented with authors program for radiative heat exchange based on numerical integration of classic equations.Findings: Supplementation EM-T calculations with radiative heat exchange between charge and inductor enables to calculate thermal insulation parameters and increase precision of modelling.Research limitations/implications: Procedures for radiative heat exchange enables calculation of two surfaces (flat or cylindrical with finite dimensions. The surfaces can be displaced relative to each other (charge shorter or longer than thermal insulation of inductor. Material of surfaces is modelled as: flat, diffuse, radiant surfaces absorb energy evenly in the whole spectrum (grey bodies. The whole system is modelled as in a steady thermal state (quasi-steady.Originality/value: Authors program extends Flux 2D features with a possibility for calculating radiative heat transfer. The application of radiative process is possible between all components of the studied model, not only for the boundary conditions.

  10. Plate Fin Heat Exchanger Model with Axial Conduction and Variable Properties

    Hansen, B J; Klebaner, A; 10.1063/1.4706971

    2012-01-01

    Future superconducting radio frequency (SRF) cavities, as part of Project X at Fermilab, will be cooled to superfluid helium temperatures by a cryogenic distribution system supplying cold supercritical helium. To reduce vapor fraction during the final Joule-Thomson (J-T) expansion into the superfluid helium cooling bath, counter-flow, plate-fin heat exchangers will be utilized. Due to their compact size and ease of fabrication, plate-fin heat exchangers are an effective option. However, the design of compact and high-effectiveness cryogenic heat exchangers operating at liquid helium temperatures requires consideration of axial heat conduction along the direction of flow, in addition to variable fluid properties. Here we present a numerical model that includes the effects of axial conduction and variable properties for a plate fin heat exchanger. The model is used to guide design decisions on heat exchanger material choice and geometry. In addition, the J-T expansion process is modeled with the heat exchanger ...

  11. RECITAL SCRUTINY ON TUBE-INTUBE COMPACT HEAT EXCHANGERS

    V.NATARAJAN,; Dr. P. Senthil Kumar

    2011-01-01

    This paper focused on the investigational cram of the recital characteristics of tube-in-tube compact heat exchangers. Experiments are conducted in the compact heat exchangers with R-134a and liquefiedpetroleum gas. The effectiveness of the heat exchangers was calculated using the experiment data and it was found that the effectiveness of heat exchanger-1 is above 75 and heat exchanger-2 is above 84% for R-134a.The effectiveness of heat exchanger-1 is about 60% and heat exchanger-2 is about 8...

  12. Comparative Study and Analysis between Helical Coil and Straight Tube Heat Exchanger

    N. D. Shirgire

    2014-08-01

    Full Text Available The purpose of this study is to determine the relative advantage of using a helically coiled heat exchanger against a straight tube heat exchanger. It is found that the heat transfer in helical circular tubes is higher as compared to Straight tube due to their shape. Helical coils offer advantageous over straight tubes due to their compactness and increased heat transfer coefficient. The increased heat transfer coefficients are a consequence of the curvature of the coil, which induces centrifugal forces to act on the moving fluid, resulting in the development of secondary flow. The curvature of the coil governs the centrifugal force while the pitch (or helix angle influences the torsion to which the fluid is subjected to the centrifugal force results in the development of secondary flow. Due to the curvature effect, the fluid streams in the outer side of the pipe moves faster than the fluid streams in the inner side of the pipe. In current work the fluid to fluid heat exchange is taken into consideration. Most of the investigations on heat transfer coefficients are for constant wall temperature or constant heat flux. The effectiveness, overall heat transfer coefficient, effect of cold water flow rate on effectiveness of heat exchanger when hot water mass flow rate is kept constant and effect of hot water flow rate on effectiveness when cold water flow rate kept constant studied and compared for parallel flow, counter flow arrangement of Helical coil and Straight tube heat exchangers. All readings were taken at steady state condition of heat exchanger. The result shows that the heat transfer coefficient is affected by the geometry of the heat exchanger. Helical coil heat exchanger are superior in all aspect studied here.

  13. Intermediate heat exchanger for HTR process heat application

    In the French study on the nuclear gasification of coal, the following options were recommended: Coal hydrogenation, the hydrogen being derived from CH4 reforming under the effects of HTR heat; the use of an intermediate helium circuit between the nuclear plant and the reforming plant. The purpose of the present paper is to describe the heat exchanger designed to transfer heat from the primary to the intermediate circuit

  14. Simulation of induction heating process with radiative heat exchange

    A. Kachel; R. Przyłucki

    2007-01-01

    Purpose: Numerical modelling of induction heating process is a complex issue. It needs analysis of coupled electromagnetic and thermal fields. Calculation models for electromagnetic field analysis as well as thermal field analysis need simplifications. In case of thermal field calculations, correct modelling of radiative heat exchange between the heated charge and inductor’s thermal insulation is essential. Most commercial calculation programs enabling coupled analysis of electromagnetic and ...

  15. Flow measurements related to gas exchange applications

    Laurantzon, Fredrik

    2012-01-01

    This thesis deals with flow measuring techniques applied to steady and pulsating gas flows relevant to gas exchange systems for internal combustion engines. Gas flows in such environments are complex, i.e. they are inhomogeneous, three-dimensional, unsteady, non-isothermal and exhibit significant density changes. While a variety of flow metering devices are available and have been devised for such flow conditions, the performance of these flow metersis to a large extent undocumented when a st...

  16. Stead-state characteristic study of heat exchanger in water-cooled passive heat removal system for molten salt reactor

    Background: In the water-cooled passive heat removal system for molten salt reactor, the decay heat generated in molten salt can finally be transferred to the heat exchanger placed in water tank by natural circulation. Purpose: Based on the principles of high safety and simplification, there is a need to transfer the decay heat passively without using external power. Methods: The heat exchanger consists of a set of bundles submerged into the water tank with a tube header at each side. Based on the flow process, corresponding numerical model was constructed in the code of C++. Then the total heat exchange coefficient is got and the heat transfer area is calculated. Continually iterate the heat transfer area until the iteration stopping criterion is met, after that the dimensions of water tank are figured out. Results: While the decay power is 100 kW in the initial of the operation, the power of heat exchanger reaches the maximum value of 130 kW due to the low-temperature water in water tank. Then it drops quickly for the decrease of heat exchanger pressure and the rise of water temperature in water tank. When the heat exchanger pressure begins to rise, the heat exchanger power drops slower than before. The heat transfer ability begins to decrease quickly as the temperature difference between inside and outside of heat exchanger tubes lowers. Then it drops gradually as a result of the slowly changed pressure. During early operation, the heat exchanger pressure decreases because the steam generation rate is lower than the steam condensation rate. Then the condition varies as the heat exchanger power declines gradually. When boiling happens inside the water tank, the steam condensation rate raises due to the increasing heat transfer ability which makes the pressure of heat exchanger drops quickly. Afterwards, the heat exchanger pressure changes very slowly as the steam generation rate is approximate to the steam condensation rate. The mass of water in water tank

  17. Modeling particle deposition on HVAC heat exchangers

    Fouling of fin-and-tube heat exchangers by particle deposition leads to diminished effectiveness in supplying ventilation and air conditioning. This paper explores mechanisms that cause particle deposition on heat exchanger surfaces. We present a model that accounts for impaction, diffusion, gravitational settling, and turbulence. Simulation results suggest that some submicron particles deposit in the heat exchanger core, but do not cause significant performance impacts. Particles between 1 and 10(micro)m deposit with probabilities ranging from 1-20% with fin edge impaction representing the dominant mechanism. Particles larger than 10(micro)m deposit by impaction on refrigerant tubes, gravitational settling on fin corrugations, and mechanisms associated with turbulent airflow. The model results agree reasonably well with experimental data, but the deposition of larger particles at high velocities is underpredicted. Geometric factors, such as discontinuities in the fins, are hypothesized to be responsible for the discrepancy

  18. The dynamic behaviour of heat exchangers

    In order to study the dynamics of nuclear power plants, one needs mathematical models made up of ordinary differential equations. This report deals with models for heat exchangers. These models allow exact evaluations of the temperatures for any steady state. The deformation of the temperature maps during transients is taken into account. To do this, average temperatures are evaluated keeping In mind, on one hand the partial differential equations, on the other hand, the physical phenomenons which are involved. Seven ordinary differential equations at most, are necessary for one heat exchanger. Theses models were compared with mathematically exact ones and also with experimental results, that EDF was able to measure on EDF-1 heat exchangers. The results appear to be correct. (authors)

  19. Liquid Salt Heat Exchanger Technology for VHTR Based Applications

    Anderson, Mark; Sridhara, Kumar; Allen, Todd; Peterson, Per

    2012-10-11

    The objective of this research is to evaluate performance of liquid salt fluids for use as a heat carrier for transferring high-temperature process heat from the very high-temperature reactor (VHTR) to chemical process plants. Currently, helium is being considered as the heat transfer fluid; however, the tube size requirements and the power associated with pumping helium may not be economical. Recent work on liquid salts has shown tremendous potential to transport high-temperature heat efficiently at low pressures over long distances. This project has two broad objectives: To investigate the compatibility of Incoloy 617 and coated and uncoated SiC ceramic composite with MgCl2-KCl molten salt to determine component lifetimes and aid in the design of heat exchangers and piping; and, To conduct the necessary research on the development of metallic and ceramic heat exchangers, which are needed for both the helium-to-salt side and salt-to-process side, with the goal of making these heat exchangers technologically viable. The research will consist of three separate tasks. The first task deals with material compatibility issues with liquid salt and the development of techniques for on-line measurement of corrosion products, which can be used to measure material loss in heat exchangers. Researchers will examine static corrosion of candidate materials in specific high-temperature heat transfer salt systems and develop an in situ electrochemical probe to measure metallic species concentrations dissolved in the liquid salt. The second task deals with the design of both the intermediate and process side heat exchanger systems. Researchers will optimize heat exchanger design and study issues related to corrosion, fabrication, and thermal stresses using commercial and in-house codes. The third task focuses integral testing of flowing liquid salts in a heat transfer/materials loop to determine potential issues of using the salts and to capture realistic behavior of the salts in a

  20. Compact heat exchanger technologies for the HTRs recuperator application

    Modern HTR nuclear power plants which are now under development (projects GT-MHR, PBMR) are based on the direct cycle concept. This concept leads to a more important efficiency compared to the steam cycle but requires the use of high performance components such as an helium/helium heat exchanger called recuperator to guarantee the cycle efficiency. Using this concept, a net plant efficiency of around 50% can be achieved in the case of an electricity generating plant. As geometric constraints are particularly important for such a gas reactor to limit the size of the primary vessels, compact heat exchangers operating at high pressure and high temperature are attractive potential solutions for the recuperator application. In this frame, Framatome and CEA have reviewed the various technologies of compact heat exchangers used in industry. The first part of the paper will give a short description of the heat exchangers technologies and their ranges of application. In a second part, a selection of potential compact heat exchangers technologies are proposed for the recuperator application. This selection will be based upon their capabilities to cope with the operating conditions parameters (pressure, temperature, flow rate) and with other parameters such as fouling, corrosion, compactness, weight, maintenance and reliability. (author)

  1. Feasibility study of helically coiled tube condensation heat exchanger for a passive auxiliary feedwater system

    The Passive Auxiliary Feedwater System (PAFS) with nearly-horizontal heat exchangers is one of passive safety features of APR+ (Advanced Power Reactor Plus) which provides the auxiliary feedwater by means of natural circulation with condensation. It is feasible to increase the heat transfer capacity of the PAFS by employing a helically coiled heat exchanger due to additional secondary flow effect by centrifugal force. In addition, a compact and flexible design can be achieved in a fixed volume by using the helically coiled heat exchanger, which is one of the most important merits of implementing this heat exchanger. In this paper, the helically coiled heat exchanger has been employed for the PAFS instead of nearly-horizontal heat exchanger. In order to evaluate the heat transfer performance of the helically coiled heat exchanger, an in-tube condensation heat transfer correlation by Wongwises has been introduced into the system analysis code, MARS-KS. A comparative numerical study was conducted for both heat exchangers. The result shows that helically coiled heat exchanger has 20% higher heat transfer efficiency than existing nearly-horizontal heat exchanger. (author)

  2. Negative Joule Heating in Ion-Exchange Membranes

    Biesheuvel, P M; Hamelers, H V M

    2014-01-01

    In ion-exchange membrane processes, ions and water flow under the influence of gradients in hydrostatic pressure, ion chemical potential, and electrical potential (voltage), leading to solvent flow, ionic fluxes and ionic current. At the outer surfaces of the membranes, electrical double layers (EDLs) are formed (Donnan layers). When a current flows through the membrane, we argue that besides the positive Joule heating in the bulk of the membrane and in the electrolyte outside the membrane, there is also negative Joule heating in one of the EDLs. We define Joule heating as the inner product of the two vectors current and field strength. Also when fluid flows through a charged membrane, at one side of the membrane there is pressure-related cooling, due to the osmotic and hydrostatic pressure differences across the EDLs.

  3. Enhanced two phase flow in heat transfer systems

    Tegrotenhuis, Ward E; Humble, Paul H; Lavender, Curt A; Caldwell, Dustin D

    2013-12-03

    A family of structures and designs for use in devices such as heat exchangers so as to allow for enhanced performance in heat exchangers smaller and lighter weight than other existing devices. These structures provide flow paths for liquid and vapor and are generally open. In some embodiments of the invention, these structures can also provide secondary heat transfer as well. In an evaporate heat exchanger, the inclusion of these structures and devices enhance the heat transfer coefficient of the evaporation phase change process with comparable or lower pressure drop.

  4. MICROMACHINED HEAT EXCHANGER FOR A CRYOSURGICAL PROBE

    Zhu, W; Gianchandani, Yogesh B.; Nellis, G. F.; Klein, Sanford A.

    2005-01-01

    Submitted on behalf of EDA Publishing Association (http://irevues.inist.fr/handle/2042/5920) International audience This paper describes a lithography-based microfabrication process developed for a recuperative heat exchanger intended for use in a cryosurgical probe. The probe, which uses the Joule-Thomson (JT) cooling cycle, must achieve a temperature < -50°C, with a freeze rate of 25-50°C/min. The heat exchanger must maintain high stream-to-stream thermal conductance while restricting...

  5. Intensification of heat and mass transfer by ultrasound: application to heat exchangers and membrane separation processes.

    Gondrexon, N; Cheze, L; Jin, Y; Legay, M; Tissot, Q; Hengl, N; Baup, S; Boldo, P; Pignon, F; Talansier, E

    2015-07-01

    This paper aims to illustrate the interest of ultrasound technology as an efficient technique for both heat and mass transfer intensification. It is demonstrated that the use of ultrasound results in an increase of heat exchanger performances and in a possible fouling monitoring in heat exchangers. Mass transfer intensification was observed in the case of cross-flow ultrafiltration. It is shown that the enhancement of the membrane separation process strongly depends on the physico-chemical properties of the filtered suspensions. PMID:25216897

  6. Materials, Turbomachinery and Heat Exchangers for Supercritical CO2 Systems

    Anderson, Mark; Nellis, Greg; Corradini, Michael

    2012-10-19

    The objective of this project is to produce the necessary data to evaluate the performance of the supercritical carbon dioxide cycle. The activities include a study of materials compatibility of various alloys at high temperatures, the heat transfer and pressure drop in compact heat exchanger units, and turbomachinery issues, primarily leakage rates through dynamic seals. This experimental work will serve as a test bed for model development and design calculations, and will help define further tests necessary to develop high-efficiency power conversion cycles for use on a variety of reactor designs, including the sodium fast reactor (SFR) and very high-temperature gas reactor (VHTR). The research will be broken into three separate tasks. The first task deals with the analysis of materials related to the high-temperature S-CO{sub 2} Brayton cycle. The most taxing materials issues with regard to the cycle are associated with the high temperatures in the reactor side heat exchanger and in the high-temperature turbine. The system could experience pressures as high as 20MPa and temperatures as high as 650°C. The second task deals with optimization of the heat exchangers required by the S-CO{sub 2} cycle; the S-CO{sub 2} flow passages in these heat exchangers are required whether the cycle is coupled with a VHTR or an SFR. At least three heat exchangers will be required: the pre-cooler before compression, the recuperator, and the heat exchanger that interfaces with the reactor coolant. Each of these heat exchangers is unique and must be optimized separately. The most challenging heat exchanger is likely the pre-cooler, as there is only about a 40°C temperature change but it operates close to the CO{sub 2} critical point, therefore inducing substantial changes in properties. The proposed research will focus on this most challenging component. The third task examines seal leakage through various dynamic seal designs under the conditions expected in the S-CO{sub 2} cycle

  7. A NUMERCIAL COMPARISON OF SINGLE-PHASE FORCED CONVECTIVE HEAT TRANSFER BETWEEN ROUND TUBE AND STRAIGHT MICROCHANNEL HEAT EXCHANGERS

    P. MOHAJERI KHAMENEH,; I. MIRZAIE,; N. POURMAHMOUD; M.RAHIMI EOSBOEE; S. MAJIDYFAR; Mansoor, M.

    2010-01-01

    Three dimensional simulations of the single-phase laminar flow and forced convective heat transfer of water in round tube and straight microchannel heat exchangers were investigated numerically. This numerical method was developed to measure heat transfer parameters of round tube and straight microchannel tube geometries. Then, similarities and differences were compared between different geometries. The geometries and operating conditions of those indicated heat exchangers were created using ...

  8. Heat transfer processes in parallel-plate heat exchangers of thermoacoustic devices – numerical and experimental approaches

    Artur J. Jaworski; Piccolo, Antonio

    2012-01-01

    This paper addresses the issues of heat transfer in oscillatory flow conditions, which are typically found in thermoacoustic devices. The analysis presented concerns processes taking place in the individual "channels" of the parallel-plate heat exchangers (HX), and is a mixture of experimental and numerical approaches. In the experimental part, the paper describes the design of experimental apparatus to study the thermal-fluid processes controlling heat transfer in thermoacoustic heat exchang...

  9. Experimental Study on Heat Transfer Characteristics of Shell and Tube Heat Exchanger Using Hitran Wire Matrix Turbulators As Tube Inserts.

    Manoj; A.M.Mulla

    2014-01-01

    Shell and tube heat exchangers are extensively used in boilers, oil coolers, pre-heaters, condensers etc. They are also having special importance in process application as well as refrigeration and air conditioning industries. The present paper emphasizes on heat transfer characteristics of shell and tube heat exchangers with the aid of hiTRAN wire matrix inserts is been studied. Investigations were made on effect of mass flow rate of water on heat transfer characteristics in ...

  10. Understanding and mitigating heat exchanger fouling in bauxite refineries

    Müller-Steinhagen, H.; Jamialahmadi, M.; Robson, B.

    1994-11-01

    Laboratory and plant measurements have been performed to evaluate possibilities of reducing the formation of desilication product (DSP) scale in the heat exchangers of the low-temperature Bayer process. It was found that the rate of scale formation is independent of the flow velocity, proportional to the square of the silica super saturation, and it increases exponentially with heat-transfer surface temperature. Because of the restricted operation conditions, variation of operating conditions may not reduce DSP formation sufficiently. Installation of turbulence promoters in the heat exchanger pipes had no beneficial aspects. Laboratory and plant measurements with a fluidized bed test heater indicated a strong potential of this technology to increase the operation times between chemical washes. Deposition of DSP could almost be eliminated if the process was modified such that developed subcooled boiling occurred at the heat-transfer surface.

  11. Fouling of heat exchanger surfaces: General principles

    1986-12-01

    This Data Item ESDU 86038 is an addition to the Heat Transfer Sub-series. The importance of various parameters that affect fouling are discussed. Appropriate methods for dealing with fouling in all stages from design through to operation of heat exchanger equipment are indicated. Methods of suppressing fouling by additives, or of cleaning equipment chemically or mechanically, are considered. A brief outline of the physical process of fouling including some mathematical models is given.

  12. Optimization of parameters of heat exchangers vehicles

    Andrei MELEKHIN; Aleksandr MELEKHIN

    2014-01-01

    The relevance of the topic due to the decision of problems of the economy of resources in heating systems of vehicles. To solve this problem we have developed an integrated method of research, which allows to solve tasks on optimization of parameters of heat exchangers vehicles. This method decides multicriteria optimization problem with the program nonlinear optimization on the basis of software with the introduction of an array of temperatures obtained using thermography. The authors have d...

  13. Steady and unsteady state thermal behaviour of triple concentric-tube heat exchanger

    Boultif, Nora; Bougriou, Cherif

    2016-06-01

    This paper presents a numerical analysis by using the finite difference method to describe the steady and unsteady state thermal behavior of triple concentric-tube heat exchanger with parallel flow and counter flow arrangements. One gives the temperature variations of the three fluids and three walls with time along the triple concentric-tube heat exchanger. The fluids have a time lag and the response of triple concentric-tube heat exchanger in parallel flow configuration is faster than those of a counterflow arrangement, its performances are always lower than those of a counterflow triple concentric-tube heat exchanger. The heat transfer coefficients by convection of the three fluids vary with time in addition to the temperature and the heat exchanger performances are lower in unsteady state than the steady state case.

  14. Experimental and theoretical analysis of the local condensation heat transfer in a plate heat exchanger

    Plate heat exchanger (PHE) are today widely used in industrial heat transfer applications due to their good thermal performance, modest space requirement, easy accessibility to all areas and their lower capital and operating costs as compared to shell-and-tube heat exchangers. Although authoritative models for the design of PHE used as condensers are missing, the number of applications where a PHE is operating as a condenser increases. On the way to a reliable model based on physical approaches for the prediction of heat transfer and pressure drop during the condensation process inside a PHE, the flow and heat interactions as well as their dependence on the geometrical parameters of the corrugated plates and the operating conditions must be studied in detail. In this work the stepwise procedure for the fundamental construction of such a model is described. An experimental setup was built to analyze the characteristics of the two-phase-flow in PHE. A single gap, consisting of two transparent corrugated plates, was tested with a two-phase flow of air/water and also with boiling refrigerant R365mfc. Flow pattern maps were constructed for plates with corrugation angles of 27 and 63 degrees relative to the direction of flow. Investigations of the local heat transfer coefficients and the pressure drop were done with the same plates. The measurement of the local heat transfer coefficients was carried out by the use of the 'Temperature Oscillation InfraRed Thermography' (TOIRT) method. Based on these results three main flow patterns are defined: film flow, bubbly flow and slug flow. For each of the three flow patterns an own model for the heat transfer and pressure drop mechanism are developed and the heat transfer coefficient and the friction factor is calculated with different equations depending on the actual steam quality, mass flow and geometrical parameters by means of a flow pattern map. The theory of the flow pattern based prediction models is proved with own

  15. Experimental and theoretical analysis of the local condensation heat transfer in a plate heat exchanger

    Grabenstein, V.; Kabelac, S.

    2012-11-01

    Plate heat exchanger (PHE) are today widely used in industrial heat transfer applications due to their good thermal performance, modest space requirement, easy accessibility to all areas and their lower capital and operating costs as compared to shell-and-tube heat exchangers. Although authoritative models for the design of PHE used as condensers are missing, the number of applications where a PHE is operating as a condenser increases. On the way to a reliable model based on physical approaches for the prediction of heat transfer and pressure drop during the condensation process inside a PHE, the flow and heat interactions as well as their dependence on the geometrical parameters of the corrugated plates and the operating conditions must be studied in detail. In this work the stepwise procedure for the fundamental construction of such a model is described. An experimental setup was built to analyze the characteristics of the two-phase-flow in PHE. A single gap, consisting of two transparent corrugated plates, was tested with a two-phase flow of air/water and also with boiling refrigerant R365mfc. Flow pattern maps were constructed for plates with corrugation angles of 27 and 63 degrees relative to the direction of flow. Investigations of the local heat transfer coefficients and the pressure drop were done with the same plates. The measurement of the local heat transfer coefficients was carried out by the use of the "Temperature Oscillation InfraRed Thermography" (TOIRT) method. Based on these results three main flow patterns are defined: film flow, bubbly flow and slug flow. For each of the three flow patterns an own model for the heat transfer and pressure drop mechanism are developed and the heat transfer coefficient and the friction factor is calculated with different equations depending on the actual steam quality, mass flow and geometrical parameters by means of a flow pattern map. The theory of the flow pattern based prediction models is proved with own

  16. Heat Transfer Analysis of the Passive Residual Heat Removal Heat Exchanger

    Zhang, Wenwen; Tian, Wenxi; Su, Guanghui; Qiu, Suizheng [Jiaotong University, Shaanxi (China)

    2014-08-15

    In the present study, thermal-hydraulics characteristics of AP1000 passive residual heat removal heat exchanger (PRHR-HX) at initial operating stage were analyzed based on the porous media models. The data predicated by RELAP5 under the condition of the station blackout was employed as the inlet flow rate and temperature boundary of CFD calculation. The heat transfer from the primary side coolant to the in-containment refueling water storage tank (IRWST) side fluid was calculated in a three-dimensional geometry during iterations, and the distributed resistances were added into the C-type tube bundle regions. Three-dimensional distributions of velocity and temperature in the IRWST were calculated by the CFD code ANSYS FLUENT. The primary temperature, heat transfer coefficients of two sides and the heat transfer were obtained using the coupled heat transfer between the primary side and the IRWST side. The simulation results indicated that the water temperature rises gradually which leads to a thermal stratification phenomenon in the tank and the heat transfer capability decreases with an increase of water temperature. The present results indicated that the method containing coupled heat transfer from the primary side fluid to IRWST side fluid and porous media model is a suitable approach to study the transient thermal-hydraulics of PRHR/IRWST.

  17. Design and simulation of heat exchangers using Aspen HYSYS, and Aspen exchanger design and rating for paddy drying application

    Janaun, J.; Kamin, N. H.; Wong, K. H.; Tham, H. J.; Kong, V. V.; Farajpourlar, M.

    2016-06-01

    Air heating unit is one of the most important parts in paddy drying to ensure the efficiency of a drying process. In addition, an optimized air heating unit does not only promise a good paddy quality, but also save more for the operating cost. This study determined the suitable and best specifications heating unit to heat air for paddy drying in the LAMB dryer. In this study, Aspen HYSYS v7.3 was used to obtain the minimum flow rate of hot water needed. The resulting data obtained from Aspen HYSYS v7.3 were used in Aspen Exchanger Design and Rating (EDR) to generate heat exchanger design and costs. The designs include shell and tubes and plate heat exchanger. The heat exchanger was designed in order to produce various drying temperatures of 40, 50, 60 and 70°C of air with different flow rate, 300, 2500 and 5000 LPM. The optimum condition for the heat exchanger were found to be plate heat exchanger with 0.6 mm plate thickness, 198.75 mm plate width, 554.8 mm plate length and 11 numbers of plates operating at 5000 LPM air flow rate.

  18. A Ceramic Heat Exchanger for Solar Receivers

    Robertson Jr., C.; Stacy, L.

    1985-01-01

    Design intended for high-temperature service. Proposed ceramic-tube and header heat exchangers used for solar-concentrating collector operating in 25- to 150-KW power range at temperatures between 2,000 degrees and 3,000 degrees F (1,095 degrees and 1,650 degrees C).

  19. Exergo-ecological evaluation of heat exchanger

    Stanek Wojciech

    2014-01-01

    Full Text Available Thermodynamic optimization of thermal devices requires information about the influence of operational and structural parameters on its behaviour. The interconnections among parameters can be estimated by tools such as CFD, experimental statistic of the deviceetc. Despite precise and comprehensive results obtained by CFD, the time of computations is relatively long. This disadvantage often cannot be accepted in case of optimization as well as online control of thermal devices. As opposed to CFD the neural network or regression is characterized by short computational time, but does not take into account any physical phenomena occurring in the considered process. The CFD model of heat exchanger was built using commercial package Fluent/Ansys. The empirical model of heat exchanger has been assessed by regression and neural networks based on the set of pseudo-measurements generated by the exact CFD model. In the paper, the usage of the developed empirical model of heat exchanger for the minimisation of TEC is presented. The optimisationconcerns operational parameters of heat exchanger. The TEC expresses the cumulative exergy consumption of non-renewable resources. The minimization of the TEC is based on the objective function formulated by Szargut. However, the authors extended the classical TEC by the introduction of the exergy bonus theory proposed by Valero. The TEC objective function fulfils the rules of life cycle analysis because it contains the investment expenditures (measured by the cumulative exergy consumption of non-renewable natural resources, the operation of devices and the final effects of decommissioning the installation.

  20. Heat exchanger for a contaminated fluid

    A heat exchanger, in particular for a contaminated fluid in the nuclear industry. The tubes forming the tube core are welded and crimped across the whole width of the tubular plate which defines the floating head together with the sealing cover, and said tubular plate is also welded and crimped to the calandria along the whole of its periphery. (author)

  1. Laboratory simulation of heat exchange for liquids with Pr > 1: Heat transfer

    Belyaev, I. A.; Zakharova, O. D.; Krasnoshchekova, T. E.; Sviridov, V. G.; Sukomel, L. A.

    2016-02-01

    Liquid metals are promising heat transfer agents in new-generation nuclear power plants, such as fast-neutron reactors and hybrid tokamaks—fusion neutron sources (FNSs). We have been investigating hydrodynamics and heat exchange of liquid metals for many years, trying to reproduce the conditions close to those in fast reactors and fusion neutron sources. In the latter case, the liquid metal flow takes place in a strong magnetic field and strong thermal loads resulting in development of thermogravitational convection in the flow. In this case, quite dangerous regimes of magnetohydrodynamic (MHD) heat exchange not known earlier may occur that, in combination with other long-known regimes, for example, the growth of hydraulic drag in a strong magnetic field, make the possibility of creating a reliable FNS cooling system with a liquid metal heat carrier problematic. There exists a reasonable alternative to liquid metals in FNS, molten salts, namely, the melt of lithium and beryllium fluorides (Flibe) and the melt of fluorides of alkali metals (Flinak). Molten salts, however, are poorly studied media, and their application requires detailed scientific substantiation. We analyze the modern state of the art of studies in this field. Our contribution is to answer the following question: whether above-mentioned extremely dangerous regimes of MHD heat exchange detected in liquid metals can exist in molten salts. Experiments and numerical simulation were performed in order to answer this question. The experimental test facility represents a water circuit, since water (or water with additions for increasing its electrical conduction) is a convenient medium for laboratory simulation of salt heat exchange in FNS conditions. Local heat transfer coefficients along the heated tube, three-dimensional (along the length and in the cross section, including the viscous sublayer) fields of averaged temperature and temperature pulsations are studied. The probe method for measurements in

  2. A numerical analysis on the heat transfer and pressure drop characteristics of welding type plate heat exchangers

    Numerical analysis was carried out to examine the heat transfer and pressure drop characteristics of plate heat exchangers for absorption application using computational Fluid Dynamics(CFD) technique. A commercial CFD software package, FLUENT was used to predict the characteristics of heat transfer, pressure drop and flow distribution within plate heat exchangers. In this paper, a welded plate heat exchanger with the plate of chevron embossing type was numerically analyzed by controlling mass flow rate, solution concentration, and inlet temperatures. The working fluid is H2O/LiBr solution with the LiBr concentration of 50∼60% in mass. The numerical simulation show reasonably good agreement with the experimental results. Also, the numerical results show that plate of the chevron shape gives better results than plate of the elliptical shape from the view points of heat transfer and pressure drop. These results provide a guideline to apply the welded PHE for the solution heat exchanger of absorption systems

  3. Damping in heat exchanger tube bundles. A review

    Damping is a major concern in the design and operation of tube bundles with loosely supported tubes in baffles for process shell and tube heat exchangers and steam generators which are used in nuclear, process and power generation industries. System damping has a strong influence on the amplitude of vibration. Damping depends upon the mechanical properties of the tube material, geometry of intermediate supports and the physical properties of shell-side fluid. Type of tube motion, number of supports, tube frequency, vibration amplitude, tube mass or diameter, side loads, support thickness, higher modes, shell-side temperature etc., affect damping in tube bundles. The importance of damping is further highlighted due to current trend of larger exchangers with increased shell-side velocities in modern units. Various damping mechanisms have been identified (Friction damping, Viscous damping, Squeeze film damping, Support damping. Two-Phase damping, and very recent-Thermal damping), which affect the performance of process exchangers and steam generators with respect to flow induced vibration design, including standard design guidelines. Damping in two-phase flow is very complex and highly void fraction, and flow-regime dependent. The current paper focuses on the various known damping mechanisms subjected to both single and two-phase cross-flow in process heat exchangers and steam generators and formulates the design guidelines for safer design. (author)

  4. Performance Evaluation of Plate-Fin-And Tube Heat Exchanger with Wavy Fins- A Review

    Sandip S. Kale

    2014-09-01

    Full Text Available The plate fin-and-tube heat exchangers are widely used in variety of industrial applications, particularly in the heating, air-conditioning and refrigeration, HVAC industries. In most cases the working fluid is liquid on the tube side exchanging heat with a gas, usually air. It is seen that the performance of heat exchangers can be greatly increased with the use of unconventionally shaped flow passages such as plain, perforated offset strip, louvered, wavy, vortex generator and pin. The current study is focused on wavy-fin. The wavy surface can lengthen the path of airflow and cause better airflow mixing. In order to design better heat exchangers and come up with efficient designs, a thorough understanding of the flow of air in these channels is required. Hence this study focuses on the heat transfer and friction characteristics of the air side for wavy fin and tube heat exchanger.

  5. A new waste heat district heating system with combined heat and power (CHP) based on ejector heat exchangers and absorption heat pumps

    A new waste heat district heating system with CHP based on ejector heat exchangers and absorption heat pumps (DH-EHE) is presented to decrease heating energy consumption of existing CHP systems by recovering waste heat of exhausted steam from a steam turbine, which could also increase heat transmission capacity of the primary heating network (PHN) by decreasing temperature of the return water of existing PHN. A new ejector heat exchanger based on ejector refrigeration cycle is invented to decrease temperature of the return water of PHN to 30 °C under the designed case. DH-EHE is analyzed in terms of laws of thermodynamics and economics. Compared to conventional district heating systems with CHP (CDH), DH-EHE can decrease consumption of steam extracted from a steam turbine by 41.4% and increase heat transmission capacity of the existing PHN by 66.7% without changing the flow rate of circulating water. The heating cost of DH-EHE is 8.62 ¥/GJ less than that of CDH. Compared to CDH, the recovery period of additional investment of DH-EHE is about two years. DH-EHE shows better economic and environmental benefits, which is promising for both district heating systems for long-distance heat transmission and waste heat district heating systems. - Highlights: • Heating capacity of this new heating system increases by 41% by waste heat recovery. • Temperature of return water of the primary heating network can be reduced to 30 °C. • Heating cost of new heating system is 8.62¥/GJ less than that of conventional one. • The recovery period of additional investment of new heating system is about 2 years. • This new heating system shows better economic and environmental benefits

  6. Comparison of heat transfer performances of helix baffled heat exchangers with different baffle configurations

    Cong Dong; Yaping Chen; Jiafeng Wu

    2015-01-01

    Numerical simulations were performed on flow and heat transfer performances of heat exchangers having six helical baffles of different baffle shapes and assembly configurations, i.e., two trisection baffle schemes, two quadrant baffle schemes, and two continuous helical baffle schemes. The temperature contour or the pressure contour and velocity contour plots with superimposed velocity vectors on meridian, transverse and unfolded concentric hexagonal slices are presented to obtain a full angular view. For the six helix baffled heat exchangers, the different patterns of the single vortex secondary flow and the shortcut leakage flow were depicted as wel as the heat transfer properties were compared. The results show that the optimum scheme among the six configurations is a circumferential overlap trisection helix baffled heat exchanger with a baffle incline angle of 20° (20°TCO) scheme with an anti-shortcut baffle structure, which exhibits the second highest pressure dropΔpo, the highest overal heat transfer coefficient K, shel-side heat transfer coefficient ho and shel-side average comprehensive index ho/Δpo.

  7. Experimental Study on Heat Transfer Characteristics of Shell and Tube Heat Exchanger Using Hitran Wire Matrix Turbulators As Tube Inserts.

    Manoj

    2014-06-01

    Full Text Available Shell and tube heat exchangers are extensively used in boilers, oil coolers, pre-heaters, condensers etc. They are also having special importance in process application as well as refrigeration and air conditioning industries. The present paper emphasizes on heat transfer characteristics of shell and tube heat exchangers with the aid of hiTRAN wire matrix inserts is been studied. Investigations were made on effect of mass flow rate of water on heat transfer characteristics in case of plain tube without inserts. When hiTRAN wire matrix tube inserts are used, which effectively increases the turbulence of tube side flow due to the hydrodynamic and thermal agitation of boundary layer in turns increases additional pressure drop is available in the system. This results in increase in the wall shear, reduced wall temperature which enhances substantial increase in tube side heat transfer characteristics. Heat and cooling processes streams is a standard operation in many industries this operation is often performed in heat exchangers where the heated or cold fluid flows under laminar conditions inside the tubes the mechanisms of under those flow conditions are complex poorly understood since they can involve both forced and natural convection making accurate prediction for heat exchanger. Heat transfer in laminar flow regimes is low by default but can be greatly increased by the use of passive heat transfer enhancement such as tube inserts. The present analysis the hiTRAN wire matrix turbulators were used and increased heat transfer characteristics as expected outcomes.

  8. Experimental analysis of an air–water heat pump with micro-channel heat exchanger

    A multi-port extruded (MPE) aluminium flat tube air heat exchanger was compared to a round tube finned coil (FC). The MPE heat exchanger has parallel flow vertical tube configuration with headers in horizontal position and conventional folded louvred fins. The two heat exchangers were mounted on a 10 kW cooling capacity R410A packaged air heat pump. They were sized to approximately obtain the same cooling and heating capacities in chiller and heating mode, respectively. Climatic room steady state tests without frosting phenomena occurring during heat pump operation, demonstrated that the round tube and the flat tube heat exchanger performance are comparable. The MPE heat exchanger was tested with different refrigerant inlet distributor/outlet tubes configurations to investigate the effect of liquid refrigerant distribution. Cycling frosting/defrosting operations were tested with two equivalent machines placed in parallel outdoor and working at full load condition, one of the units was equipped with the MPE heat exchanger while the other mounted a standard finned coil. Penalization factors were analytically introduced to evaluate frosting associated heating energy and energy efficiency degradation. Test results indicate that both the heat pumps are penalized by frost formation but both the penalization factors are higher for the MPE-unit than the FC-unit one in the −6 to 4 °C air dry bulb temperature range. For the two units, a roughly linear dependence of the heating energy penalization factor and of the energy efficiency factor from the difference between outdoor air and saturated air at the evaporation temperature humidity ratio can be pointed out. - Highlights: ► A multi-port aluminium flat tube heat exchanger was compared to a round tube finned one in a heat pump application. ► In steady state tests without frosting the round and the flat tube heat exchanger are comparable. ► Different inlet distributor/outlet tubes configurations were tested to

  9. Brayton heat exchange unit development program

    Morse, C. J.; Richard, C. E.; Duncan, J. D.

    1971-01-01

    A Brayton Heat Exchanger Unit (BHXU), consisting of a recuperator, a heat sink heat exchanger and a gas ducting system, was designed, fabricated, and tested. The design was formulated to provide a high performance unit suitable for use in a long-life Brayton-cycle powerplant. A parametric analysis and design study was performed to establish the optimum component configurations to achieve low weight and size and high reliability, while meeting the requirements of high effectiveness and low pressure drop. Layout studies and detailed mechanical and structural design were performed to obtain a flight-type packaging arrangement. Evaluation testing was conducted from which it is estimated that near-design performance can be expected with the use of He-Xe as the working fluid.

  10. Thermodynamic performance analysis and algorithm model of multi-pressure heat recovery steam generators (HRSG) based on heat exchangers layout

    Highlights: • A general model of multi-pressure HRSG based on heat exchangers layout is built. • The minimum temperature difference is introduced to replace pinch point analysis. • Effects of layout on dual pressure HRSG thermodynamic performances are analyzed. - Abstract: Changes of heat exchangers layout in heat recovery steam generator (HRSG) will modify the amount of waste heat recovered from flue gas; this brings forward a desire for the optimization of the design of HRSG. In this paper the model of multi-pressure HRSG is built, and an instance of a dual pressure HRSG under three different layouts of Taihu Boiler Co., Ltd. is discussed, with specified values of inlet temperature, mass flow rate, composition of flue gas and water/steam parameters as temperature, pressure etc., steam mass flow rate and heat efficiency of different heat exchangers layout of HRSG are analyzed. This analysis is based on the laws of thermodynamics and incorporated into the energy balance equations for the heat exchangers. In the conclusion, the results of the steam mass flow rate, heat efficiency obtained for three heat exchangers layout of HRSGs are compared. The results show that the optimization of heat exchangers layout of HRSGs has a great significance for waste heat recovery and energy conservation

  11. NUMERICAL INVESTIGATION OF STRESS GENERATED IN HIGH PRESSURE HEAT EXCHANGER

    Sandeep S. Samane*, Sudhakar S. Umale

    2016-01-01

    Heat Exchangers are used to transfer heat effectively from one medium to another medium. There are several aspects to study the performance of heat exchanger. This paper is concerned with thermo-mechanical issues i.e. thermal expansion due to high temperature and high pressure conditions of U-tube heat exchanger. Tubesheet is very complex part of heat exchanger which expands at high temperature. Due to high temperature difference between shell side and channel side fluids thermal stress are g...

  12. Heat exchangers with several heat exchanger matrices mounted in a common casing for separately conducted media

    The heat exchanger is suited for plants with a closed gas cycle such as, e. g., HTR with a helium turbine or drive units for vehicles. It contains heat exchanger matrices running parallel to each other and formed by the folds of a uniformly folded band and by walls covering the saddles of the folds. Two neighbouring matrices each are combined to form a heat exchanger unit and supported between supporting walls. The heat exchanger unit is not firmly connected with these supporting walls and therefore can easily to be inserted or dismounted. For sealing purposes, the fold saddles are contacting the supporting walls because of the high pressure of the meUWIdium, Ior the remaining seals between hp and lp-compartments labyrinth boxes being provided. (UWI)

  13. A study on the formation of fouling in a heat exchanging system for river water

    When the water flowing inside of the heat transfer equipment such as heat exchangers, condensers, and boilers is heated, calcium, magnesium sulfate, and other minerals in the water are deposited and built up for scales on the heat transfer surfaces. When those scales accumulate on the heat transfer surfaces, their performance of the heat transfer become progressively reduced due to the increase of the heat transfer resistance. The mechanism of this reduced heat transfer is called fouling. This study investigated the formation of the fouling in a heat exchanger with river and tap water flowed inside of it as a coolant. In order to visualize the formation of the fouling and to measure the fouling coefficients, a lab-scale heat exchanging system was used. Based on the experimental results, it was found that the formation of fouling for river water was quite different with the formation for tap water

  14. Tube vibration in industrial size test heat exchanger

    Tube vibration data from tests of a specially built and instrumented, industrial-type, shell-and-tube heat exchanger are reported. The heat exchanger is nominally 0.6 m (2 ft) in dia and 3.7 m (12 ft) long. Both full tube and no-tubes-in-window bundles were tested for inlet/outlet nozzles of different sizes and with the tubes supported by seven, equally-spaced, single-segmental baffles. Prior to water flow testing, natural frequencies and damping of representative tubes were measured in air and water. Flow testing was accomplished by increasing the flow rates in stepwise fashion and also by sweeping through a selected range of flow rates. The primary variables measured and reported are tube accelerations and/or displacements and pressure drop through the bundle. Tests of the full tube bundle configuration revealed tube rattling to occur at intermediate flow rates, and fluidelastic instability, with resultant tube impacting, to occur when the flow rate exceeded a threshold level; principally, the four-span tubes were involved in the regions immediately adjacent to the baffle cut. For the range of flow rates tested, fluidelastic instability was not achieved in the no-tubes-in-window bundle; in this configuration the tubes are supported by all seven baffles and are, therefore, stiffer

  15. Investigation of heat exchanger inclination in forced-draught air-cooled heat exchangers

    Kennedy, I.J.; Spence, S.W.T.; Spratt, G.R.; Early, J. M.

    2013-01-01

    The purpose of this study is to determine the influence of inclining the heat exchanger relative to the fan in a forced draught air-cooled heat exchanger. Since inclination increases plenum depth, the effect of inclination is also compared with increasing plenum depth without inclination. The experimental study shows that inclination improves thermal performance by only 0.5%, when compared with a baseline non-inclined case with a shallow plenum. Similarly, increasing plenum depth without incl...

  16. AUTOMATIC EVOLUTION OF HEAT EXCHANGER NETWORKS WITH SIMULTANEOUS HEAT EXCHANGER DESIGN

    F.S. LIPORACE; F.L.P. Pessoa; E.M. Queiroz

    1999-01-01

    Recently, a new software (AtHENS) that automatically synthesizes a heat exchanger network with minima consumption of utilities was developed. This work deals with the next step, which represents the evolution of the initial network. Hence, new procedures to identify and break loops are incorporated, for which a new algorithm is proposed. Also, a heat exchanger design procedure which uses the available pressure drop to determine the film coefficient on the tube side and shell side is added, pr...

  17. Solution of operational problems utilization of an EX-IRT-2000 heat exchanger

    The Bandung TRIGA Mark II Reactor has been successfully operated for 21 years, especially in low power operation or as neutron sources for various experiments. Most of the operating time, approximately 80% of routine operation, was dedicated for radio-isotope production. During routine operation for radio-isotope production, the reactor could not be operated at full power. The reactor was operated at 60% of the maximum power (1 MWth) due to the inability of the original heat exchanger to operate properly. The reason is that slack deposition was built-up on the secondary side of the heat exchanger. Therefore, it reduced the coefficient of heat transfer considerably. To solve the problems, a set of heat exchanger including the pump was installed In parallel with the original unit. The heat exchanger was an IRT-2000 Reactor Heat exchanger which was collected from the abandoned IRT-2000 Project. The heat exchanger has capacity of 1.25 MW. The new heat exchanger could reduced the outlet temperature of the primary coolant Into 42 deg. C. While the original-heat exchanger at the worst condition and at 600 kW of power reach outlet temperature 49 deg. C. The IRT Heat Exchanger is a counter flow heat exchanger. (author)

  18. Pollution expectation model on gas side of heat exchanger

    Park, Sang Il [Korea Institute of Energy Research, Taejon (Korea)

    2000-02-01

    Energy consumption in industries are huge and heat exchanger has been used widely with a development of process industry. For example, the investment on heat exchanger in West Europe is about $32 billion as of 1996. Heat exchanger is used extensively such as recovering energy. However study on fouling of heat exchanger is yet insignificant. Sticking pollutants on electric heat side of heat exchanger causes a drop in its capability, enormous waste of industrial energy, and low productivity due to frequent clean up of heat exchanger. Particularly, for exhaust fumes process that includes many pollutants like incinerator or glass smelting furnace, it has to stop operation and clean up heat exchanger once in 1-3 weeks. Therefore it is very important to understand on polluting phenomenon in heat exchanger for accurate design and operation and to develop a technology to predict polluting amount. 5 figs., 3 tabs.

  19. Using a Potassium Acetate Solution for Cooling High Pressure Hydrogen in a Prototype Heat Exchanger

    Rothuizen, Erasmus Damgaard; Abel, M.; Rokni, Masoud;

    2011-01-01

    delivered at high pressure a heat exchanger was designed and constructed. The paper presents a detailed study of construction of the heat exchanger which has been tested and compared to theory to predict and verify its performance. The method presented by Nellis and Klein for laminar flow in annulus tubes...

  20. 40 CFR 63.11499 - What are the standards and compliance requirements for heat exchange systems?

    2010-07-01

    ... subpart. (b) For equipment that meets Current Good Manufacturing Practice (CGMP) requirements of 21 CFR... requirements for heat exchange systems? 63.11499 Section 63.11499 Protection of Environment ENVIRONMENTAL... and compliance requirements for heat exchange systems? (a) If the cooling water flow rate in your...

  1. A Laboratory Exercise Using a Physical Model for Demonstrating Countercurrent Heat Exchange

    Loudon, Catherine; Davis-Berg, Elizabeth C.; Botz, Jason T.

    2012-01-01

    A physical model was used in a laboratory exercise to teach students about countercurrent exchange mechanisms. Countercurrent exchange is the transport of heat or chemicals between fluids moving in opposite directions separated by a permeable barrier (such as blood within adjacent blood vessels flowing in opposite directions). Greater exchange of…

  2. Experimental investigations of the sodium/air heat exchanger with natural draught chimney for the EFR

    In a first series of experiments in the new large sodium experimental plant ILONA, the post-shutdown heat removal system for the European Fast Breeder Reactor EFR developed by Interatom and working by natural convection was tested. The air-side flow in the heat exchanger and chimney was optimized in extensive model experiments and the results were taken into account in the construction of the Na/air heat exchanger in the ILONA. A considerable increase in output was achieved, compared to the design, based on the flow model experiments for the ILONA heat exchanger. (orig.)

  3. Shell side CFD analysis of a small shell-and-tube heat exchanger

    Ozden, Ender [Department of Mechanical Engineering, Middle East Technical University, 06531 Ankara (Turkey); Tari, Ilker, E-mail: itari@metu.edu.t [Department of Mechanical Engineering, Middle East Technical University, 06531 Ankara (Turkey)

    2010-05-15

    The shell side design of a shell-and-tube heat exchanger; in particular the baffle spacing, baffle cut and shell diameter dependencies of the heat transfer coefficient and the pressure drop are investigated by numerically modeling a small heat exchanger. The flow and temperature fields inside the shell are resolved using a commercial CFD package. A set of CFD simulations is performed for a single shell and single tube pass heat exchanger with a variable number of baffles and turbulent flow. The results are observed to be sensitive to the turbulence model selection. The best turbulence model among the ones considered is determined by comparing the CFD results of heat transfer coefficient, outlet temperature and pressure drop with the Bell-Delaware method results. For two baffle cut values, the effect of the baffle spacing to shell diameter ratio on the heat exchanger performance is investigated by varying flow rate.

  4. Shell side CFD analysis of a small shell-and-tube heat exchanger

    The shell side design of a shell-and-tube heat exchanger; in particular the baffle spacing, baffle cut and shell diameter dependencies of the heat transfer coefficient and the pressure drop are investigated by numerically modeling a small heat exchanger. The flow and temperature fields inside the shell are resolved using a commercial CFD package. A set of CFD simulations is performed for a single shell and single tube pass heat exchanger with a variable number of baffles and turbulent flow. The results are observed to be sensitive to the turbulence model selection. The best turbulence model among the ones considered is determined by comparing the CFD results of heat transfer coefficient, outlet temperature and pressure drop with the Bell-Delaware method results. For two baffle cut values, the effect of the baffle spacing to shell diameter ratio on the heat exchanger performance is investigated by varying flow rate.

  5. PENGARUH PENGGUNAAN BAFFLE PADA SHELL-AND-TUBE HEAT EXCHANGER

    Ekadewi Anggraini Handoyo

    2001-01-01

    Shell-and-tube heat exchanger is a device commonly used to transfer heat. To enhance the heat transfer occurred and to support the tubes inside the shell, baffles are installed. Better heat transfer is obviously expected in a heat exchanger. A research is done to find out the effect of baffle used toward the effectiveness and pressure drop in heat exchanger. The result is that the effectiveness increases when the baffles are installed. Effectiveness increases as the spacing between the baffle...

  6. Numerical Simulations of Particle Deposition in Metal Foam Heat Exchangers

    Sauret, Emilie; Saha, Suvash C.; Gu, Yuantong

    2013-01-01

    Australia is a high-potential country for geothermal power with reserves currently estimated in the tens of millions of petajoules, enough to power the nation for at least 1000 years at current usage. However, these resources are mainly located in isolated arid regions where water is scarce. Therefore, wet cooling systems for geothermal plants in Australia are the least attractive solution and thus air-cooled heat exchangers are preferred. In order to increase the efficiency of such heat exchangers, metal foams have been used. One issue raised by this solution is the fouling caused by dust deposition. In this case, the heat transfer characteristics of the metal foam heat exchanger can dramatically deteriorate. Exploring the particle deposition property in the metal foam exchanger becomes crucial. This paper is a numerical investigation aimed to address this issue. Two-dimensional (2D) numerical simulations of a standard one-row tube bundle wrapped with metal foam in cross-flow are performed and highlight preferential particle deposition areas.

  7. Selection of materials for heat exchangers

    This paper provides a frame work for selecting heat exchangers materials especially those used in nuclear power plants. Typical examples of materials selection for heat exchanger tubing of nuclear power plants and condensers are presented. The paper brings out also, the importance of continued intensive R and D in materials in order to enhance the reliability and reduce cost by improving upon the existing materials by minor additions of alloying elements or new materials. The properties of Cr- Mo - alloys with minor additions of W, V, Nb and N are discussed in view of their use at elevated temperatures in the power industry. These alloys were found to provide considerable operation flexibility due to their low expansion coefficient and high thermal conductivity in comparison with the austenitic stainless steels. Also, the Ni base alloy Inconel 617. Could be selected for his excellent combination of creep and hot corrosion resistance up to a temperature of a 50 degree C. 2 figs., 7 tabs

  8. Exhaust bypass flow control for exhaust heat recovery

    Reynolds, Michael G.

    2015-09-22

    An exhaust system for an engine comprises an exhaust heat recovery apparatus configured to receive exhaust gas from the engine and comprises a first flow passage in fluid communication with the exhaust gas and a second flow passage in fluid communication with the exhaust gas. A heat exchanger/energy recovery unit is disposed in the second flow passage and has a working fluid circulating therethrough for exchange of heat from the exhaust gas to the working fluid. A control valve is disposed downstream of the first and the second flow passages in a low temperature region of the exhaust heat recovery apparatus to direct exhaust gas through the first flow passage or the second flow passage.

  9. Multi-Purpose Logistics Module (MPLM) Cargo Heat Exchanger

    Zampiceni, John J.; Harper, Lon T.

    2002-01-01

    This paper describes the New Shuttle Orbiter's Multi- Purpose Logistics Modulo (MPLM) Cargo Heat Exchanger (HX) and associated MPLM cooling system. This paper presents Heat Exchanger (HX) design and performance characteristics of the system.

  10. Heat transfer enhancement utilizing chaotic advection in coiled tube heat exchangers

    The present study introduced a novel chaotic coil heat exchanger utilizing chaotic advection to enhance heat transfer at low Reynolds numbers. Using Lagrangian tracing of fluid particles and their sensitivity to the initial condition and fluid element calculations, it was shown that mixing was significantly increased due to the chaotic advection. Heat transfer performance in the coil and chaotic configuration was visualized by isotherms contours of temperature in different cross-sections. In order to evaluate the hydraulic-thermal performance of heat exchangers, Nusselt numbers and friction factor were calculated and comparison was made between the two configurations. Numerical calculations revealed that the chaotic coil configuration displayed heat transfer enhancement of 4–26% relative to the fully developed Nusselt numbers in the regular coil with only 5–8% change in the pressure drop. - Highlights: • A novel chaotic coil heat exchanger is introduced in this study. • It is shown that mixing is increased significantly due to the altered chaotic advection mechanism. • By increasing the Reynolds number, results show impressive enhancement in chaotic heat exchanger performance. • Reorientation in chaotic flow leads to higher pressure loss than that in the normal helical coil

  11. Experiments and Simulations on a Heat Exchanger of an Automotive Exhaust Thermoelectric Generation System Under Coupling Conditions

    Liu, X.; Yu, C. G.; Chen, S.; Wang, Y. P.; Su, C. Q.

    2014-06-01

    The present experimental and computational study investigates an exhaust gas waste heat recovery system for vehicles, using thermoelectric modules and a heat exchanger to produce electric power. It proposes a new plane heat exchanger of a thermoelectric generation (TEG) system, producing electricity from a limited hot surface area. To investigate the new plane heat exchanger, we make a coupling condition of heat-flow and flow-solid coupling analysis on it to obtain the temperature, heat, and pressure field of the heat exchanger, and compared it with the old heat exchanger. These fields couple together to solve the multi-field coupling of the flow, solid, and heat, and then the simulation result is compared with the test bench experiment of TEG, providing a theoretical and experimental basis for the present exhaust gas waste heat recovery system.

  12. 螺旋内肋扭曲管换热与流阻性能研究%Research on Heat Exchange and Flow Resistance Performance of Spiral Inner Fin Twisted Tube

    王定标; 谷帆江; 向飒; 邓静; 郑梦欣; 董桢; 张喜迎

    2016-01-01

    将两种现行的热流强化换热技术结合起来,提出螺旋内肋扭曲管这一新型强化换热管,利用ANSYS ICEM CFD对该强化换热管进行网格划分和网格独立性考核,利用Fluent分析比较了螺旋内肋扭曲管、扭曲管和圆管3种换热管的雷诺数Re在2300~50000范围内的换热和流阻性能,得出其努赛尔数Nu、阻力系数f、等泵功准则下综合评价指标PEC及热势容差-火积耗散ΔE的变化关系,结果表明,螺旋内肋扭曲管具有优于扭曲管的综合换热性能,具有较好的研发潜力和较高的工程应用前景.%Based on the combination of two existing heat flux enhanced heat exchange technology,a new spiral inner fin twisted enhanced heat exchange tube was put forward.Meshing and grid independence assessment was conducted by utilizing the ANSYS ICEM CFD software and the heat exchange and flow resistance performance of three kinds of heat exchange tubes including spiral inner fin twisted tube,twis-ted tube and round tube was compared for different Re number ranging from 2300 to 50000 by utilizing the Fluent software.The relationship between the Nu number,drag coefficient f,comprehensive evaluation index PEC based on equal pump power standard and thermal potential capacity difference ( entransy dissi-pation) ΔE was achieved.The result shows that the comprehensive heat exchange performance of spiral inner fin twisted tube is superior to that of twisted tube with stronger research and development potential and broader prospect in engineering application.

  13. Experimental investigation of enhanced heat transfer for fined circular tube heat exchanger with rectangular fins

    LI Yong-xing; YANG Dong; CHEN Ting-kuan

    2006-01-01

    Presents a set of data for flow and heat transfer of finned-tube bundle under the condition of high air flow velocity. Air flow and heat transfer over a 4 ×4 ( columns × rows) finned-tube heat exchanger with rectangular fins was investigated experimentally in a wind tunnel with constant wall temperatures condition. The air flow velocity based on the minimum flow cross-section area over flow channel ranged from 13.8 to 50. 2 m/s,the heat transfer rate ranged from 21.8 to 47. 1 kW, and the air temperatures increase ranged from 10. 9 to 19. 8°C. The present results were compared with results calculated from correlations proposed by CSPE. For air flow velocity less than 25 m/s, these two results of heat transfer agreed well with each other, whereas for larger velocity, our test data disagreed with the CSPE correlations. For the friction factor, present data are much higher than the predicted results in the whole range. Finally, correlations for friction factors and heat transfer coefficients are proposed based on the experimental results.

  14. A probabilistic model of a porous heat exchanger

    Agrawal, O. P.; Lin, X. A.

    1995-01-01

    This paper presents a probabilistic one-dimensional finite element model for heat transfer processes in porous heat exchangers. The Galerkin approach is used to develop the finite element matrices. Some of the submatrices are asymmetric due to the presence of the flow term. The Neumann expansion is used to write the temperature distribution as a series of random variables, and the expectation operator is applied to obtain the mean and deviation statistics. To demonstrate the feasibility of the formulation, a one-dimensional model of heat transfer phenomenon in superfluid flow through a porous media is considered. Results of this formulation agree well with the Monte-Carlo simulations and the analytical solutions. Although the numerical experiments are confined to parametric random variables, a formulation is presented to account for the random spatial variations.

  15. MARS calculation of PAFS (passive auxiliary feedwater system) heat exchanger in APR+

    APR+ (Advanced Power Reactor Plus), the next generation nuclear power plant in Korea, adopts PAFS (Passive Auxiliary Feedwater System) as one of the advanced safety feature. To design the condensation heat exchanger in PAFS, the two-phase flow phenomena in horizontal U-tube and PCCT (Passive Condensate Cooling Tank) were investigated by MARS calculation. By benchmarking with NOKO experimental result, MARS code showed a reasonable capability to quantitatively predict the condensation in horizontal tube heat exchanger. And the design of PAFS heat exchanger was proved to sufficiently remove the decay heat by the condensation heat transfer without any active auxiliary feedwater system

  16. MARS calculation of PAFS (passive auxiliary feedwater system) heat exchanger in APR+

    Bae, Byoung Uhn; Yun, Byong Jo; Bae, Sung Won; Choi, Ki Yong; Song, Chul Hwa [KAERI, Daejeon (Korea, Republic of); Cheon, Jong [Korea Hydro and Nuclear Power Co., Daejeon (Korea, Republic of)

    2009-07-01

    APR+ (Advanced Power Reactor Plus), the next generation nuclear power plant in Korea, adopts PAFS (Passive Auxiliary Feedwater System) as one of the advanced safety feature. To design the condensation heat exchanger in PAFS, the two-phase flow phenomena in horizontal U-tube and PCCT (Passive Condensate Cooling Tank) were investigated by MARS calculation. By benchmarking with NOKO experimental result, MARS code showed a reasonable capability to quantitatively predict the condensation in horizontal tube heat exchanger. And the design of PAFS heat exchanger was proved to sufficiently remove the decay heat by the condensation heat transfer without any active auxiliary feedwater system.

  17. Thermal hydraulic parameter studies of heat exchanger for the TRIGA MARK II research reactor

    Thermal Hydraulic studies have being conducted at PUSPATI TRIGA Mark II (RTP) Nuclear Research Reactor. The purpose of this study is to determine the heat transfer characteristic and heat exchanger performance at difference reactor power. Fundamental concept and a plate type application of heat exchanger in RTP are presented in this study. A plate type heat exchanger is a device for RTP reactor cooling system built for efficient heat transfer from one fluid to another. The study involves the observation of inlet and outlet temperature profile, flow rate and pressure at the reactor pool and heat exchanger. The observed parameters are compared to basic engineering calculation and the output of the study has been beneficial to evaluate the performance of newly-installed plate type heat exchanger. (author)

  18. Heat-Exchanger Computational Procedure For Temperature-Dependent Fouling

    Chiappetta, L.; Szetela, E.

    1985-01-01

    Computer program predicts heat-exchanger performance under variety of conditions. Program provides rapid means of calculating distribution of fluid and wall temperatures, fuel deposit formation, and pressure losses at various locations in heat exchanger. Developed for use with heat exchanger that vaporizes fuel prior to fuel ignition; other applications possible.

  19. 14 CFR 23.1125 - Exhaust heat exchangers.

    2010-01-01

    ...) Each exhaust heat exchanger must be constructed and installed to withstand the vibration, inertia, and... cooling provisions wherever it is subject to contact with exhaust gases. (b) Each heat exchanger used for... 14 Aeronautics and Space 1 2010-01-01 2010-01-01 false Exhaust heat exchangers. 23.1125 Section...

  20. 40 CFR 63.1328 - Heat exchange systems provisions.

    2010-07-01

    ... 40 Protection of Environment 11 2010-07-01 2010-07-01 true Heat exchange systems provisions. 63... Standards for Hazardous Air Pollutant Emissions: Group IV Polymers and Resins § 63.1328 Heat exchange... of this subpart. (h) The compliance date for heat exchange systems subject to the provisions of...

  1. A thermoelectric power generating heat exchanger: Part I - Experimental realization

    Bjørk, R; Pryds, N; Lindeburg, N; Viereck, P

    2016-01-01

    An experimental realization of a heat exchanger with commercial thermoelectric generators (TEGs) is presented. The power producing capabilities as a function of flow rate and temperature span are characterized for two different commercial heat transfer fluids and for three different thermal interface materials. The device is shown to produce 2 W per TEG or 0.22 W cm$^{-2}$ at a fluid temperature difference of 175 $^\\circ$C and a flow rate per fluid channel of 5 L min$^{-1}$. One experimentally realized design produced 200 W in total from 100 TEGs. For the design considered here, the power production is shown to depend more critically on the fluid temperature span than on the fluid flow rate. Finally, the temperature span across the TEG is shown to be 55% to 75% of the temperature span between the hot and cold fluids.

  2. A heat transfer model of a horizontal ground heat exchanger

    Mironov, R. E.; Shtern, Yu. I.; Shtern, M. Yu.; Rogachev, M. S.

    2016-04-01

    Ground-source heat pumps are gaining popularity in Eastern Europe, especially those which are using the horizontal ground heat exchanger (GHX). Due to the difficulty of accessing GHX after the installation, materials and the quality of the installation must satisfy the very high requirements. An inaccurate calculation of GHX can be the reason of a scarcity of heat power in a crucial moment. So far, there isn't any appropriate mathematical description of the horizontal GHX which takes into account the mutual influence of GHX pipes on each other. To solve this problem we used the temperature wave approach. As a result, a mathematical model which describes the dependence of the heat transfer rate per unit length of the horizontal GHX pipe on the thermal properties of soil, operating time of GHX and the distance between pipes was obtained. Using this model, heat transfer rates per unit length of a horizontal GHX were plotted as functions of the distance between pipes and operating time. The modeling shows that heat transfer rates decreases rapidly with the distance between pipes lower then 2 meters. After the launch of heat pump, heat power of GHX is reduced during the first 20 - 30 days and get steady after that. The obtained results correlate with experimental data. Therefore the proposed mathematical model can be used to design a horizontal GHX with the optimal characteristics, and predict its capability during operation.

  3. A novel experimental setup with sand trunk for heat extraction of geothermal heat exchanger

    JIANG Yi-qiang; YAO Yang; CHEN Yi-ming; MA Zui-liang

    2008-01-01

    A novel experimental setup was developed to study the heat extraction of geothermal heat exchanger (GHE) in different operational modes under adiabatic and isothermal boundaries. The experimental setup con-sists of a sand trunk, a tailored water chiller, a natural cold source unit, two water boxes containing hot water and cool water, and a data acquisition system. The experimental results indicate that the volume flow rate of the entering water is a main factor affecting the heat extraction; furthermore, the heat extraction value per meter pipe decreases gradually along the heat extraction pipe and increases with the increase of the incoming water volume flow rate. Therefore, this novel experimental setup may be helpful to further study the operation per-formance of GHE in different types of soil.

  4. Comparative analysis of compact heat exchangers for application as the intermediate heat exchanger for advanced nuclear reactors

    Highlights: • Compact heat exchanger designs evaluated for advanced nuclear reactor applications. • Wavy channel PCHE compared with offset strip-fin heat exchanger (OSFHE). • 15° pitch angle wavy channel PCHE offers optimum performance characteristics. • OSFHE exhibits higher pressure drop and lower compactness than other options. • Comparison technique applicable for evaluating candidate heat exchangers designs. - Abstract: A comparative evaluation of alternative compact heat exchanger designs for use as the intermediate heat exchanger in advanced nuclear reactor systems is presented in this article. Candidate heat exchangers investigated included the Printed circuit heat exchanger (PCHE) and offset strip-fin heat exchanger (OSFHE). Both these heat exchangers offer high surface area to volume ratio (a measure of compactness [m2/m3]), high thermal effectiveness, and overall low pressure drop. Helium–helium heat exchanger designs for different heat exchanger types were developed for a 600 MW thermal advanced nuclear reactor. The wavy channel PCHE with a 15° pitch angle was found to offer optimum combination of heat transfer coefficient, compactness and pressure drop as compared to other alternatives. The principles of the comparative analysis presented here will be useful for heat exchanger evaluations in other applications as well

  5. Horizontal Heat Exchanger Design and Analysis for Passive Heat Removal Systems

    Vierow, Karen

    2005-08-29

    This report describes a three-year project to investigate the major factors of horizontal heat exchanger performance in passive containment heat removal from a light water reactor following a design basis accident LOCA (Loss of Coolant Accident). The heat exchanger studied in this work may be used in advanced and innovative reactors, in which passive heat removal systems are adopted to improve safety and reliability The application of horizontal tube-bundle condensers to passive containment heat removal is new. In order to show the feasibility of horizontal heat exchangers for passive containment cooling, the following aspects were investigated: 1. the condensation heat transfer characteristics when the incoming fluid contains noncondensable gases 2. the effectiveness of condensate draining in the horizontal orientation 3. the conditions that may lead to unstable condenser operation or highly degraded performance 4. multi-tube behavior with the associated secondary-side effects This project consisted of two experimental investigations and analytical model development for incorporation into industry safety codes such as TRAC and RELAP. A physical understanding of the flow and heat transfer phenomena was obtained and reflected in the analysis models. Two gradute students (one funded by the program) and seven undergraduate students obtained research experience as a part of this program.

  6. Study regarding the influence of the crimping angle on the performances of the heat exchangers

    Opruta D.; Bode F.; Irimie O.

    2013-01-01

    The aim of this study is to determine the geometry of a plate for heat exchanger with high heat flow and low values for pressure losses. For this, in Solid Work software, were designed three plate geometries with different crimping angles for the flow channels. Was analyzed the influence of the crimping angle β on the fluid distribution and heat transfer. Also, were compared the data resulted from Computational Fluid Dynamics numeric simulation with the experimental ones for the plate heat ex...

  7. Cleaning and Heat Transfer in Heat Exchanger with Circulating Fluidized Beds

    Kang, Ho Keun; Ahn, Soo Whan; Choi, Jong Woong; Lee, Byung Chang

    2010-06-01

    Fluidized bed type heat exchangers are known to increase the heat transfer and prevent the fouling. For proper design of circulating fluidized bed heat exchanger it is important to know the effect of design and operating parameters on the bed to the wall heat transfer coefficient. The present experimental and numerical study was conducted to investigate the effects of circulating solid particles on the characteristics of fluid flow, heat transfer and cleaning effect in the fluidized bed vertical shell and tube type heat exchanger with counterflow, at which a variety of solid particles such as glass (3 mmF), aluminum (2˜3 mmF), steel (2˜2.5 mmF), copper (2.5 mmF) and sand (2˜4 mmF) were used in the fluidized bed with a smooth tube. Seven different solid particles have the same volume, and the effects of various parameters such as water flow rates, particle diameter, materials and geometry were investigated. The present experimental and numerical results showed that the flow velocity range for collision of particles to the tube wall was higher with heavier density solid particles, and the increase in heat transfer was in the order of sand, copper, steel, aluminum, and glass. This behaviour might be attributed to the parameters such as surface roughness or particle heat capacity. Fouling examination using 25,500 ppm of ferric oxide (Fe2O3) revealed that the tube inside wall is cleaned by a mild and continuous scouring action of fluidized solid particles. The fluidized solid particles not only keep the surface clean, but they also break up the boundary layer improving the heat transfer coefficient even at low fluid velocities.

  8. Ventilation Heat Recovery from Wood-Burning Domestic Flues. A Theoretical Analysis Based on a Triple Concentric Tube Heat Exchanger

    Lionel Druette

    2013-01-01

    Full Text Available This paper presents a new air-heating system concept for energy-efficient dwellings. It is a system designed to heat a low-energy building by coupling a heat-recovery ventilation system with a three-fluid heat exchanger located on the chimney of a wood-pellet stove. The proposed work focuses on the heat transfer that occurs between flue gases, the ventilation air and the combustion air within a triple concentric tube heat exchanger with no insulation at its outer surface. The main objective is to predict outlet temperature for the specific geometry of the heat exchanger studied here. Thus, the governing differential equations are derived for a counter-co-current flow arrangement of the three fluids. Then analytical solutions for the steady-state temperature distribution are obtained as well as the amount of heat transferred to the outside. An expression for the effectiveness of the heat exchanger is also proposed. Based on these results, calculations are performed on a case study to predict the fluid temperature distribution along the heat exchanger. Finally, a parametric study is carried out on this case study to assess the influence of the relevant parameters on the effectiveness of the heat exchanger. In addition, computation of heat losses to the outside justifies whether insulation is needed.

  9. Exchange Rate, Equity Prices and Capital Flows

    Harald Hau; Helene Rey

    2002-01-01

    We develop an equilibrium model in which exchange rates, stock prices and capital flows are jointly determined under incomplete forex risk trading. Incomplete hedging of forex risk, documented for U.S. global mutual funds, has three important implications: 1) exchange rates are almost as volatile as equity prices when the forex liquidity supply is not infinitely price elastic; 2) higher returns in the home equity market relative to the foreign equity market are associated with a home currency...

  10. Exchange Rates, Equity Prices and Capital Flows

    Hau, Harald; Rey, Hélène

    2003-01-01

    We develop an equilibrium model in which exchange rates, stock prices and capital flows are jointly determined under incomplete forex risk trading. Incomplete hedging of forex risk, documented for US global mutual funds, has three important implications: 1) exchange rates are almost as volatile as equity prices when the forex liquidity supply is not infinitely price elastic; 2) higher returns in the home equity market relative to the foreign equity market are associated with a home currency d...

  11. Exchange rates, equity returns and capital flows

    Helene Rey; Harald Hau

    2004-01-01

    We develop an equilibrium model in which exchange rates, stock prices and capital flows are jointly determined under incomplete forex risk trading. Incomplete hedging of forex risk, documented for U.S. global mutual funds, has three important implications: 1) exchange rates are almost as volatile as equity prices when the forex liquidity supply is not infinitely price elastic; 2) higher returns in the home equity market relative to the foreign equity market are associated with a home currency...

  12. Assessment of thermoelectric module with nanofluid heat exchanger

    Nnanna, A.G. Agwu [Micro- and Nano-scale Heat Transfer Laboratory, Department of Mechanical Engineering, Purdue University Calumet, 2200 169th Street, Hammond, IN 46323-2094 (United States)], E-mail: nnanna@calumet.purdue.edu; Rutherford, William; Elomar, Wessam; Sankowski, Brian [Micro- and Nano-scale Heat Transfer Laboratory, Department of Mechanical Engineering, Purdue University Calumet, 2200 169th Street, Hammond, IN 46323-2094 (United States)

    2009-02-15

    For applications such as cooling of electronic devices, it is a common practice to sandwich the thermoelectric module between an integrated chip and a heat exchanger, with the cold-side of the module attached to the chip. This configuration results thermal contact resistances in series between the chip, module, and heat exchanger. In this paper, an appraisal of thermal augmentation of thermoelectric module using nanofluid-based heat exchanger is presented. The system under consideration uses commercially available thermoelectric module, 27 nm Al{sub 2}O{sub 3}-H{sub 2}O nanofluid, and a heat source to replicate the chip. The volume fraction of nanofluid is varied between 0% and 2%. At optimum input current conditions, experimental simulations were performed to measure the transient and steady-state thermal response of the module to imposed isoflux conditions. Data collected from the nanofluid-based exchanger is compared with that of deionized water. Results show that there exist a lag-time in thermal response between the module and the heat exchanger. This is attributed to thermal contact resistance between the two components. A comparison of nanofluid and deionized water data reveals that the temperature difference between the hot- and cold-side, {delta}T = T{sub h} - T{sub c} {approx} 0, is almost zero for nanofluid whereas {delta}T > 0 for water. When {delta}T {approx} 0, the contribution of Fourier effect to the overall heating is approximately zero hence enhancing the module cooling capacity. Experimental evidence further shows that temperature gradient across the thermal paste that bonds the chip and heat exchanger is much lower for the nanofluid than for deionized water. Low temperature gradient results in low resistance to the flow of heat across the thermal paste. The average thermal contact resistance, R = {delta}T/Q, is 0.18 and 0.12 deg. C/W, respectively for the deionized water and nanofluid. For the range of optimum current, 1.2 {<=} current {<=} 4

  13. New plates for different types of plate heat exchangers

    Fernandes, Carla S.; Dias, Ricardo P.; João M. Maia

    2008-01-01

    The first patent for a plate heat exchanger was granted in 1878 to Albretch Dracke, a German inventor. The commercial embodiment of these equipments has become available in 1923. However, the plate heat exchanger development race began in the 1930’s and these gasketed plate and frame heat exchangers were mainly used as pasteurizers (e.g. for milk and beer). Industrial plate heat exchangers were introduced in the 1950’s and initially they were converted dairy models. Brazed plate heat exchange...

  14. Technology Solutions Case Study: Foundation Heat Exchanger, Oak Ridge, Tennessee

    None

    2014-03-01

    The foundation heat exchanger, developed by Oak Ridge National Laboratory, is a new concept for a cost-effective horizontal ground heat exchanger that can be connected to water-to-water or water-to-air heat pump systems for space conditioning as well as domestic water heating.

  15. A Mass Computation Model for Lightweight Brayton Cycle Regenerator Heat Exchangers

    Juhasz, Albert J.

    2010-01-01

    Based on a theoretical analysis of convective heat transfer across large internal surface areas, this paper discusses the design implications for generating lightweight gas-gas heat exchanger designs by packaging such areas into compact three-dimensional shapes. Allowances are made for hot and cold inlet and outlet headers for assembly of completed regenerator (or recuperator) heat exchanger units into closed cycle gas turbine flow ducting. Surface area and resulting volume and mass requirements are computed for a range of heat exchanger effectiveness values and internal heat transfer coefficients. Benefit cost curves show the effect of increasing heat exchanger effectiveness on Brayton cycle thermodynamic efficiency on the plus side, while also illustrating the cost in heat exchanger required surface area, volume, and mass requirements as effectiveness is increased. The equations derived for counterflow and crossflow configurations show that as effectiveness values approach unity, or 100 percent, the required surface area, and hence heat exchanger volume and mass tend toward infinity, since the implication is that heat is transferred at a zero temperature difference. To verify the dimensional accuracy of the regenerator mass computational procedure, calculation of a regenerator specific mass, that is, heat exchanger weight per unit working fluid mass flow, is performed in both English and SI units. Identical numerical values for the specific mass parameter, whether expressed in lb/(lb/sec) or kg/ (kg/sec), show the dimensional consistency of overall results.

  16. Experimental study of several types of ground heat exchanger using a steel pile foundation

    Jalaluddin

    2011-01-01

    A b s t r a c t: An experimental study of several types of ground heat exchangers (GHEs) installed in a steel pile foundation, including double-tube, U-tube, and multi-tube GHEs, was carried out at Saga University. Water flows through the heat exchangers and exchanges heat to or from the ground. The performance of GHEs was investigated under actual operation in the cooling mode with flow rates of 2, 4, and 8 l/min. Temperatures of the ground and GHE tube wall were measured to find the temp...

  17. Role of heat exchangers in helium liquefaction cycles: Simulation studies using Collins cycle

    Highlights: ► Role of heat exchangers in basic helium liquefier analyzed to design large-scale ones. ► Heat exchangers that determine inlet temperature to expanders are more significant. ► Limiting values of nondimensional UA for each heat exchanger have been determined. ► Extra area distributed such that effectiveness of all heat exchangers increase uniformly. ► Heat exchanger performance variation have little influence on the optimum expander flow. - Abstract: Energy efficiency of large-scale helium liquefiers generally employed in fusion reactors and accelerators is determined by the performance of their constituting components. Simulation with Aspen HYSYS® V7.0, a commercial process simulator, helps to understand the effects of heat exchanger parameters on the performance of a helium liquefier. Effective UA (product of overall heat transfer coefficient U, heat transfer surface area A and deterioration factor F) has been taken as an independent parameter, which takes into account all thermal irreversibilities and configuration effects. Nondimensionalization of parameters makes the results applicable to plants of any capacity. Rate of liquefaction is found to increase linearly with the effectiveness of heat exchangers. Performance of those heat exchangers that determine the inlet temperatures to expanders have more influence on the liquid production. Variation of sizes of heat exchangers does not affect the optimum rate of flow through expanders. Increasing UA improves the rate of liquid production; however, the improvement saturates at limiting UA. Maximum benefit in liquefaction is obtained when the available heat transfer surface area is distributed in such a way that the effectiveness remains equal for all heat exchangers. Conclusions from this study may be utilized in analyzing and designing large helium plants.

  18. Development of Submersible Corrugated Pipe Sewage Heat Exchanger

    BAI Li; SHI Yan; TAN Yu-fei

    2009-01-01

    Based on the characteristics of heat transfer for corrugated pipe,a method of calculating and de-sign on the submersible corrugated pipe sewage heat exchanger was put forward theoretically and experimental-ly.The actual movement parameters of air-conditioning system used in this heat exchanger were measured.The experimental result shows that the quantity of heat transfer of the corrugated pipe sewage heat exchanger can satisfy the building's load with the average coefficient of performance 4.55.At the same time.the quantity ot heat transfer of the corrugated pipe sewage heat exchanger was compared with that of the other nonmetallic sewage heat exchangers(i.e.,the plastic-Al pipe sewage heat exchanger and PP-R pipe sewage heat exchanger)experimentally.It is found out that the effect of heat transfer for submersible corrugated pipe sewage heat ex-changer is superior to those of the plastic-Al pipe and the PP-R pipe.The quantity of heat transfer per mile of corrugated pipe sewage heat exchanger is 5.2 times as much as that of the plastic-Al pipe,and it is 8.1 times as much as that of PP-R pipe.

  19. Three-dimensional numerical modeling of heat exchangers

    A comprehensive, multi-dimensional, thermal-hydraulic model is developed for the analysis of shell and tube heat exchangers for liquid metal services. For the shell-side fluid, the conservation equations of mass, momentum and energy for continuum fluids are modified using the concept of porosity, surface permeability and distributed resistance to account for the blockage effects due to the presence of heat transfer tubes, flow baffles/shrouds, tube support plates, etc. On the tube side, the heat transfer tubes are connected in parallel between the inlet and outlet plenums, and tube-side flow distribution is calculated based on the plenum-to-plenum pressure difference being equal for all tubes. It is assumed that the fluid remains single-phased on the shell side and may undergo phase-change on the tube side, thereby simulating the conditions of Liquid Metal Fast Breeder Reactor (LMFBR) intermediate heat exchangers (IHX) and steam generators (SG). The analytical model predictions are compared with three sets of test data (one for IHX and two for SG, and favorable results are obtained, thus providing a limited validation of the model

  20. Reliability analysis on a shell and tube heat exchanger

    Lingeswara, S.; Omar, R.; Mohd Ghazi, T. I.

    2016-06-01

    A shell and tube heat exchanger reliability was done in this study using past history data from a carbon black manufacturing plant. The heat exchanger reliability study is vital in all related industries as inappropriate maintenance and operation of the heat exchanger will lead to major Process Safety Events (PSE) and loss of production. The overall heat exchanger coefficient/effectiveness (Uo) and Mean Time between Failures (MTBF) were analyzed and calculated. The Aspen and down time data was taken from a typical carbon black shell and tube heat exchanger manufacturing plant. As a result of the Uo calculated and analyzed, it was observed that the Uo declined over a period caused by severe fouling and heat exchanger limitation. This limitation also requires further burn out period which leads to loss of production. The MTBF calculated is 649.35 hours which is very low compared to the standard 6000 hours for the good operation of shell and tube heat exchanger. The guidelines on heat exchanger repair, preventive and predictive maintenance was identified and highlighted for better heat exchanger inspection and repair in the future. The fouling of heat exchanger and the production loss will be continuous if proper heat exchanger operation and repair using standard operating procedure is not followed.

  1. Comparison of shell-and-tube with plate heat exchangers for the use in low-temperature organic Rankine cycles

    Highlights: • Binary cycles for low-temperature heat sources are investigated. • Shell-and-tube and plate heat exchangers are modeled. • System optimization of the cycle variables and heat exchanger geometry. • ORCs with plate heat exchangers obtain in most cases higher efficiencies. - Abstract: Organic Rankine cycles (ORCs) can be used for electricity production from low-temperature heat sources. These ORCs are often designed based on experience, but this experience will not always lead to the most optimal configuration. The ultimate goal is to design ORCs by performing a system optimization. In such an optimization, the configuration of the components and the cycle parameters (temperatures, pressures, mass flow rate) are optimized together to obtain the optimal configuration of power plant and components. In this paper, the configuration of plate heat exchangers or shell-and-tube heat exchangers is optimized together with the cycle configuration. In this way every heat exchanger has the optimum allocation of heat exchanger surface, pressure drop and pinch-point-temperature difference for the given boundary conditions. ORCs with plate heat exchangers perform mostly better than ORCs with shell-and-tube heat exchangers, but one disadvantage of plate heat exchangers is that the geometry of both sides is the same, which can result in an inefficient heat exchanger. It is also shown that especially the cooling-fluid inlet temperature and mass flow have a strong influence on the performance of the power plant

  2. Maintenance experience with shell and tube type heat exchangers of Cirus

    Cirus is a 40 MWt research reactor. The reactor utilizes metallic natural uranium fuel cladded in aluminium, demineralized light water as primary coolant and heavy water as moderator. The primary coolant (PCW) and moderator (HW) both recirculate in two different closed loops and cooled by sea water (ultimate heat sink) flowing through shell and tube heat exchangers. There are six numbers of primary coolant/sea water (PCW/SW) and three numbers of heavy water/sea water (HW/SW) heat exchangers connected in parallel in two different loops. One heat exchanger remains stand-by in both systems to provide necessary redundancy for routine servicing and maintenance. The heat exchangers have rendered over 35 years of service. This paper describes maintenance experience with the above said heat exchangers, various problems encountered, ageing studies and various innovative changes/modifications incorporated to reduce the down time and maintenance efforts. 1 fig

  3. Development of a combined heat exchanger design concept for an SFR decay heat removal system

    A fast neutron spectrum reactor is one of the most promising options for efficient uranium resources utilization and a substantial reduction of radioactive waste to be disposed. To this end, the Korea Atomic Energy Research Institute (KAERI) has developed the own sodium cooled fast reactor(SFR) design concept since 1992, and recent efforts putting into this area have been focused on enhancement of plant safety complying with the lessons learned from the Fukushima nuclear power plant accident. In particular, a reliable decay heat removal (DHR) becomes one of the most important tasks in successful SFR design. Therefore, to achieve more reliable DHR performance, KAERI has developed the innovative design concept called the PDRC, which is similar to conventional DRACS but its detailed flow path inside the reactor vessel is very creative. The schematic of the heat transport system in DSFR 600 is depicted in Figure 1 as an example. In regard to the DHR operation, the internal flow path passing through the reactor core should be maintained at all time but, in accident conditions, converted from the normal heat transport mode using the intermediate heat transport system (IHTS) to the alternate path with the DRACS loops. If the normal heat transport path via the IHTS is not available, the DRACS shall substitute the normal path and remove total heat load including core decay and sensible heat from the primary sodium pool. Since heat rejection from the intermediate heat exchanger (IHX) is not guaranteed in this situation, the decay heat exchanger (DHX) becomes the only heat sink and thus its arrangement inside the reactor vessel plays an important role in determining DHR capability. In the current SFR design, however, the internal flow path from the hot pool to the cold pool is somewhat ambiguous due to the split flow ratio formed in a parallel path between IHXs and DHXs. This ambiguity results in a large uncertainty in DHX shell side flowrate and corresponding heat transfer

  4. Implementation Of Online Heat Exchanger Efficiency Calculation And Fouling Monitoring At Crude Unit

    Mohammed Hegazy

    2015-08-01

    Full Text Available Abstract The heat exchangers on crude distillation units need to deliver high heat transfer efficiency and operational reliability. Most of heat exchangers used in crude distillation units are Cross-flow two-stream. The two streams flow at right angles to each other. This flow configuration is intermediate in effectiveness between parallel-flow and counter flow exchangers but it is often simpler to construct owing to the relative simpler to construct owing to the relative simplicity of the inlet and outlet flow ducts. Use of the Smart Online Efficiency online calculation to monitor the heat exchangers performance and efficiency at Crude units in Mina Al-Ahmadi Refinery MAA yielded early results when the tool highlighted a fouling event shortly after it occurred. Fouling formation in any heat exchanger will reduce the online-calculated heat exchanger efficiency result and that can noted from the trend of histories efficiency data and from the fouling indicator. This paper looks at the efficiency calculation and fouling monitoring using DCS software application and the result from the case study.

  5. Vapor Compression and Thermoelectric Heat Pump Heat Exchangers for a Condensate Distillation System: Design and Experiment

    Erickson, Lisa R.; Ungar, Eugene K.

    2013-01-01

    Maximizing the reuse of wastewater while minimizing the use of consumables is critical in long duration space exploration. One of the more promising methods of reclaiming urine is the distillation/condensation process used in the cascade distillation system (CDS). This system accepts a mixture of urine and toxic stabilizing agents, heats it to vaporize the water and condenses and cools the resulting water vapor. The CDS wastewater flow requires heating and its condensate flow requires cooling. Performing the heating and cooling processes separately requires two separate units, each of which would require large amounts of electrical power. By heating the wastewater and cooling the condensate in a single heat pump unit, mass, volume, and power efficiencies can be obtained. The present work describes and compares two competing heat pump methodologies that meet the needs of the CDS: 1) a series of mini compressor vapor compression cycles and 2) a thermoelectric heat exchanger. In the paper, the system level requirements are outlined, the designs of the two heat pumps are described in detail, and the results of heat pump performance tests are provided. A summary is provided of the heat pump mass, volume and power trades and a selection recommendation is made.

  6. Heat Exchanger Anchors for Thermo-active Tunnels

    Mimouni, Thomas; Dupray, Fabrice; Minon, Sophie; LALOUI, Lyesse

    2013-01-01

    Shallow geothermal power represents an important energy resource for the heating and cooling of the buildings. Due to relatively low temperature levels encountered at shallow depths in the soil, between 10°C and 20°C, heat pumps are required to process the extracted heat, forming the so called ground source heat pump system. Different types of heat exchangers with the ground were developed in order to optimize the heat exchanges, from simple geothermal loops grouted in boreholes reaching dept...

  7. Numerical Investigation of Air-Side Heat Transfer and Pressure Drop in Circular Finned-Tube Heat Exchangers

    Mon, Mi Sandar

    2009-01-01

    A three-dimensional numerical study is performed to investigate the heat transfer and pressure drop performance on the air-side of circular finned tube bundles in cross flow. New heat transfer and pressure drop correlations for the air-cooled heat exchangers have been developed with the Reynolds number ranging from 5000 to 70000. The heat transfer and pressure drop results agree well with several existing experimental correlations. In addition, the influence of the geometric parameters on the...

  8. Optimisation of Double Pipe Helical Tube Heat Exchanger and its Comparison with Straight Double Tube Heat Exchanger

    Kareem, Rashid

    2016-06-01

    Optimization of double pipe helical coil heat exchanger with various optimizing parameters and its comparison with double pipe straight tube are the prime objectives of this paper. Numerical studies were performed with the aid of a commercial computational fluid dynamics package ANSYS FLUENT 14. In this paper the double pipe helical coil is analysed under turbulent flow conditions for optimum heat exchanger properties. The parameters used for optimization are cross-sectional shape and taper angles. Optimization analysis is being carried out for finding best cross sectional shape of heat exchanger coils by using rectangular, square, triangular and circular cross-sections. The tapered double pipe helical coil is then analysed for best heat transfer and pressure drop characteristics by varying the angle of taper. Finally, an optimum coil on the basis of all the analysis is selected. This optimized double pipe helical coil is compared with double pipe straight tube of equivalent cross-sectional area and length as that of unwounded length of double pipe helical coil.

  9. Numerical Simulation of the Convective Heat Exchange in the Separation air and Oil Flows in a Staggered Bank of Round Tubes in a Wide Range of Change in the Reynolds Number

    Isaev, S. A.; Zhukova, Yu. V.; Malyshkin, D. A.

    2015-07-01

    An analysis of the convective heat exchange in the separation air and oil flows in banks of heated round tubes and their hydraulic losses at Reynolds numbers changing in a wide range from 100 to 400 for the laminar flow and from 103 to 8·103 for the turbulent fl ow has been performed. For solving the Navier-Stokes and energy equations, multiblock computational technologies realized in the VP2/3 package and original procedures for correction of the pressure gradient in a fl ow and its mean-mass temperature were used. The Reynolds-averaged Navier-Stokes equations were closed using the Menter shear-stress transfer model modified with account for the curvature of streamlines within the framework of the Leshtsiner-Rody approach with an Isaev-Kharchenko-Usachov constant equal to 0.2. The results of numerical simulation were compared with the corresponding experimental data of A. Zhukaukas. The dependence of the local and integral characteristics of a fl ow of a heat-transfer agent in a staggered bank of round tubes on the properties of this agent was determined.

  10. Fouling and corrosion of freshwater heat exchangers

    Fouling in freshwater heat exchangers (HX) costs the Canadian nuclear power industry millions of dollars annually in replacement energy and capital equipment. The main reasons are loss of heat transfer and corrosion. Underdeposit pitting is the predominant corrosion mechanism. Erosion corrosion has also been observed. Failure analyses, field studies, and laboratory research have provided us with information to help explain the reasons for reduced performance. Newly installed HX tubing immediately becomes colonized with a complex community of bacteria in a slimey organic matrix. The biofilm itself produces corrosive species and in addition it promotes the attachment of sediment particles and the deposition of calcareous material. The result is a thick, adherent deposit which creates crevices, concentrates aggressive species and alters the system's hydrodynamics

  11. Deposition of dairy protein-containing fluids on heat exchange surfaces.

    Rakes, P A; Swartzel, K R; Jones, V A

    1986-12-01

    The deposition behavior of milk and dairy protein model systems under turbulent flow conditions (Re > 66,700) was observed in the heating sections of a tubular ultra-high temperature processing unit. This phenomenon was monitored via thermal resistance of the deposit in four segments in each of two shell-and-tube heat exchangers. Model systems were comprised of mixtures of sodium caseinate, whey proteins, salts, lactose, and fat. Fouling rates varied with type of milk protein, heater wall temperature, and location in the heat exchangers. The relationship between deposition rate in the heat exchanger and protein denaturation kinetics was also examined. PMID:20568219

  12. Convective Heat Exchange in Downward Moving Liquid under Conditions of Over-Critical Pressures

    G. I. Isaev

    2014-01-01

    The paper presents some results of experimental investigations on convective heat exchange to laminar n-heptane flow under conditions of over-critical pressure. The case has been considered when directions of forced and free motion are mutually opposite.Under condition tc ≥ tm some specific heat exchange modes being peculiar for the area of over-critical pressure have been determined.On the basis of experimental data on n-heptane heat exchange recommendations for the evaluation of heat exchan...

  13. Modeling of Heat Exchange with Developed Nucleate Boiling on Tenons

    A. V. Оvsiannik

    2014-01-01

    The paper proposes a thermal and physical model for heat exchange processes with developed nucleate boiling on the developed surfaces (tenons) with various contours of heat transfer surface. Dependences for calculating convective heat exchange factor have been obtained on the basis of modeling representation. Investigations have shown that an intensity of convective heat exchange does not depend on tenon profile when boiling takes place on the tenons. The intensity is determined by operating ...

  14. Thermal Analysis of Fin and Tube Heat Exchanger

    Ms N. B. Rairker

    2014-06-01

    Full Text Available This paper studied experimentally the effect of heat transfer of fin and tube type heat exchanger for different mass flow rate of fluid. The thermal stresses induced on fin and tube is also studied by ansys software at steady state condition by changing the width of fin and diameter of tube. Readings were taken experimentally by changing mass flow rate of fluid at respective temperatures. Comparison was done on theoretically and experimentally obtained results. It is observed that as the width of fin increases thermal stresses on fin also increases. Likewise for tube, by varying diameter of tube different values of stress are obtained. It is also observed at full valve position maximum thermal stresses are induced on fin as well as tube.

  15. Liquid cooled plate heat exchanger for battery cooling of an electric vehicle (EV)

    Rahman, M. M.; Rahman, H. Y.; Mahlia, T. M. I.; Sheng, J. L. Y.

    2016-03-01

    A liquid cooled plate heat exchanger was designed to improve the battery life of an electric vehicle which suffers from premature aging or degradation due to the heat generation during discharging and charging period. Computational fluid dynamics (CFD) was used as a tool to analyse the temperature distribution when a constant surface heat flux was set at the bottom surface of the battery. Several initial and boundary conditions were set based on the past studies on the plate heat exchanger in the simulation software. The design of the plate heat exchanger was based on the Nissan Leaf battery pack to analyse the temperature patterns. Water at different mass flow rates was used as heat transfer fluid. The analysis revealed the designed plate heat exchanger could maintain the surface temperature within the range of 20 to 40°C which is within the safe operating temperature of the battery.

  16. Optimum structural design of a heat exchanger for gas-circulation systems

    Highlights: • The fluid flow structure and heat transfer characters of a finned-tube heat exchanger was numerically investigated. • The optimized heat exchanger is more compact and easy to be miniaturized and utilized. • A novel configuration of tubes region is proposed to reduce the pressure drop penalty of the optimized heat exchanger. • The comprehensive performance of the optimized heat exchanger is enhanced. - Abstract: T-type gas-circulation systems are widely used in gas lasers to remove waste heat from the discharge process. The structure of the heat exchanger is a very important factor that affects the performance of a T-type gas-circulation system. To develop a high-performance heat exchanger for such a gas-circulation application, a computational fluid dynamics approach was adopted for this study. A three-dimensional numerical model was established. A detailed study focused on the influence of the shape of the channel and the location of the finned tubes on the performance of the heat exchanger. Based on the heat-transfer characteristics and the flow structure, a novel geometric structure was proposed to reduce the volume of the heat exchanger. Comprehensive simulations to determine the optimum locations for the finned tubes were also conducted. As a result of this optimization, the heat exchanger for a T-type gas-circulation system could be made more compact and its pressure loss penalty decreased by 11.5% even though its heat-transfer ability remained unchanged. In addition, the results of a theoretical analysis and numerical simulation were found to be in good agreement with the results of the experiment, indicating the validity of the results of the research

  17. Performance of Helical Coil Heat Recovery Exchanger using Nanofluid as Coolant

    Navid Bozorgan

    2015-01-01

    Nanofluids are expected to be a promising coolant condidate in chemical processes for heat transfer system size reduction. This paper focuses on reducing the number of turns in a helical coil heat recovery exchanger with a given heat exchange capacity in a biomass heating plant using γ-Al2O3/n-decane nanofluid as coolant. The nanofluid flows through the tubes and the hot n-hexane flows through the shell. The numerical results show that using nanofluid as coolant in a helical...

  18. Numerical Study on Heat Transfer Performance of Crossflow Fin-tube Heat Exchanger Depending on Different Fan Positions

    The convective heat transfer of a crossflow fin-tube heat exchanger was studied numerically. In order to investigate the dependence of the heat transfer performance on the fan position, several cases with different blowing and suction types were selected for the fan position. A staggered tube arrangement was used for the heat exchanger, and the temperatures of the tube wall and air were 50 .deg. C and 30 .deg. C, respectively. The three-dimensional flow structures were examined based on the results. In addition, the convective heat transfer coefficient and mean temperature difference between the inlet and outlet of the heat exchanger were analyzed for the various fan positions, and the heat transfer performance was investigated.

  19. CFD-Based Correlation Development For Air Side Performance Of Finned And Finless Tube Heat Exchangers With Small Diameter Tubes

    Bacellar, Daniel; Aute, Vikrant; Radermacher, Reinhard

    2014-01-01

    Air-to-refrigerant heat exchangers are a key component in air-conditioning and heat pump systems. A great deal of effort is spent on the design and optimization of these heat exchangers. One path towards improving their performance is the transition to smaller hydraulic diameter flow channels. This is evident by the recent introduction of microchannel heat exchangers in the stationary HVAC market. Systematic analyses demonstrates a great potential for improvement in terms of size, weight, ref...

  20. CFD Analysis of Shell and Tube Heat Exchanger to Study the Effect of Baffle Cut on the Pressure Drop

    Avinash D Jadhav; Tushar A Koli

    2014-01-01

    The shell side design of a shell and tube heat exchanger; in particular the baffle spacing, baffle cut and shell diameter dependencies of the heat transfer coefficient and the pressure drop are investigated by numerically modelling a small heat exchanger. The flow and temperature fields inside the shell are resolved using a commercial CFD package. A set of CFD simulations is performed for a single shell and single tube pass heat exchanger with a variable number of baffles and turb...