Development of rolled joints for zirconium-2.5 wt % niobium pressure tubes

International Nuclear Information System (INIS)

Madhusoodanan, K.; Sinha, R.K.; Samuel, K.A.; Joeman, V.

1992-01-01

Due to its higher strength and lower deuterium pick-up rate, as compared to the existing cold worked zircaloy-2 material, cold worked zirconium-2.5 wt% niobium (Zr-2.5%Nb) alloy is to be used as the pressure tube material in all forthcoming Indian PHWRs starting with KAPP-2. These pressure tubes, which carry the fuel bundles are to be joined to the S.S 403 end-fittings through rolled joints. Since the new pressure tubes have a lower wall thickness and higher room temperature yield stress, than zircaloy-2 tubes the design parameters of the rolled joint had to be developed afresh. Further, since Zr-2.5%Nb is susceptible to delayed hydride cracking, it is necessary to limit the residual stress near the rolled joint to a minimum. Since the high residual stress is due to the initial assembly clearance between the pressure tube and end-fitting, a modified rolled joint had to be developed, referred to as zero clearance rolled joint. This paper provides details of the work carried out at Reactor Engineering Division of Bhabha Atomic Research Centre, Bombay towards the development of the design of the rolled joint as well as the tooling and procedures required for achieving zero-clearance fit-ups at site. The requirements to be met by the Zr-2.5% Nb pressure tubes for achieving acceptable rolled joints are highlighted. (author). 5 refs., 6 figs., 3 tabs

Creep and stress rupture behaviour of zircaloy-2 and Zr-2.5% Nb alloy tubes at 573 K

International Nuclear Information System (INIS)

Laha, K.; Bhanu Sankara Rao, K.; Chandravathi, K.S.; Mannan, S.L.

1992-01-01

Zirconium alloys are extensively used for coolant tubes of pressurised heavy water reactors. The choice of these materials is based on their good corrosion resistance in water, low capture cross section for thermal neutrons and good mechanical properties. In this paper the results of an investigation performed on the creep and rupture behaviour of indigenously produced zircaloy-2 and Zr-2.5% Nb alloy are presented. Samples for creep testing were cut longitudinally from finished pressure tubes. Creep rupture tests were carried out in air under constant load conditions at 300 C employing five stress levels in the range 300-360 MPa. Zr-2.5% Nb alloy displayed higher rupture lives at all stress levels compared to zircaloy-2. Steady state creep rate of Zr-2.5%Nb was lower than that zircaloy-2 at identical stress levels. In the stress range of the experiments, the dependence of the steady state creep rate (ε s ) on applied stress (σ) for both the alloys could be represented by a power law, ε s =A σ n The stress sensitivity (n) for Zr-2.5% Nb was lower than that of zircaloy-2. For both the alloys the time to creep rupture t r was found related to the steady state creep rate through the modified Monkman-Grant relation (ε s ) α . t r = constant. Similar value of α was obtained for both the materials. Zr-2.5%Nb exhibited higher ductility (% elongation to rupture) compared to zircaloy-2 at stress levels ≥ 320 MPa. At lower stresses significant difference in ductility was not noticed. Percentage reduction in area was lower in Zr-2.5%Nb at all stress levels indicating better resistance for necking. The time for onset of tertiary was longer for Zr-2.5% Nb alloy. The proportion of life spent by Zr-2.5% Nb in steady state creep regime was higher compared to that of zircaloy-2. Metallographic investigations on longitudinal sections in both the alloys showed large number of intragranular pores close to the fracture surface. A few number of cracks which are characteristic of

N Reactor pressure tube 1350 postirradiation examination

International Nuclear Information System (INIS)

Cook, D.J.

1977-01-01

The N Reactor pressure tubes were fabricated from Zircaloy-2 primarily due to the excellent corrosion resistance, low neutron absorption, and high strength properties of this alloy. Irradiation damage mechanisms increase the strength and decrease the ductility of the Zircaloy-2. Irradiation data available at the time the tubes were installed indicated that fast neutron irradiation damage mechanisms would not decrease the ductility to unacceptable levels over the estimated plant life of 25 to 30 years. However, because the tubes are a primary coolant system component and only limited data are available on irradiation effects at high fluences, a Postirradiation Examination (PIE) program was developed to assure that service factors do not compromise pressure tube integrity essential to reactor safety. The PIE program requires that a pressure tube be periodically removed from the reactor for destructive testing. The N Reactor Technical Specifications specify that the frequency of pressure tube removal and examination be based upon the previous PIE test results. Four pressure tubes were examined before tube 1350, and the test results were summarized in individual reports. PIE results on tube 1350 were summarized along with the test results on the previous four tubes in a previous report. The purpose of this report is to present in detail the results on PIE of pressure tube 1350, and, in particular, document the technique by which the fracture toughness of the pressure tube was determined

Pressure tube replacement in Pickering NGS A units 1 and 2

International Nuclear Information System (INIS)

Irvine, H.S.; Bennett, E.J.; Talbot, K.H.

1986-10-01

Being able to technically and economically replace the most radioactive components (excluding the nuclear fuel) in operating reactors will help to ensure the ongoing acceptance of nuclear power as a viable energy source for the future. Ontario Hydro is well along the path to meeting the above objective for its CANDU-PHW reactors. Following the failure of a Zircaloy-II pressure tube in unit 2 of Pickering NGS A in August, 1983, Ontario Hydro has embarked on a program to replace all Zircaloy-II pressure tubes in units 1 and 2 at Pickering. This program integrates the in-house research, design, construction, and operating skills of a large utility (Ontario Hydro) with the skills of a national nuclear organization (Atomic Energy of Canada Limited) and the private engineering sector of the Canadian nuclear industry. The paper describes the background to the pressure tube failure in Pickering unit 2 and to the efforts incurred in understanding the failure mechanism and how similar failures are not expected for the zirconium-niobium pressure tube material used in all other large CANDU-PHW units after units 1 and 2 of Pickering NGS A. The tooling developed for the pressure tube replacement program is described as well as the organization to undertake the program in an operating nuclear station. The retubing of units 1 and 2 at Pickering NGS A is nearing a successful completion and shows the benefits of being able to integrate the various skills required for this success. Pressure tube replacement in a CANDU-PHW reactor is equivalent to replacement of the reactor vessel in a LWR. The fact that this replacement can be done economically and with acceptable radiation dose to workers augurs well for the continued viability of the use of nuclear energy for the benefit of mankind. (author)

Interaction between zircaloy tube and inconel spacer grid at high temperature

International Nuclear Information System (INIS)

Nagase, Fumihisa; Otomo, Takashi; Uetsuka, Hiroshi; Furuta, Teruo

1990-09-01

In order to investigate the interaction between fuel cladding and spacer grid of the pressurized water reactor during a severe accident, isothermal reaction tests were performed at the temperature range from 1248 to 1673K. A specimen consisted of a short Zircaloy-4 cladding tube and a piece of spacer grid of Inconel-718. In the tests in an argon atmosphere, eutectic reaction between Zircaloy and Inconel was observed at the contact points at 1248K. Rapid reaction was observed at higher test temperatures. For example, in the test at 1373K for 300s, Zircaloy reacted with Inconel over the entire thickness (0.62mm) of the tube in the vicinity of the contact point. In the present tests, Zircaloy which has higher melting point than Inconel was dissolved preferentially due to eutectic formation. In the tests in an oxygen atmosphere, no eutectic reaction was observed at temperatures below 1437K. A trace of interaction was found at the contact point of specimen heated at 1573 and 1623K. However, decrease in Zircaloy thickness was not measured. The possibility of eutectic reaction between Zircaloy cladding and Inconel spacer grid seems to be quite limited when sufficient oxygen is supplied. (author)

Irradiation creep and growth of zircaloy-4 tubes

International Nuclear Information System (INIS)

Lansiart, S.; Darchis, L.; Pelchat, J.

1990-01-01

The influence of temperature and fast neutron flux on irradiation creep and growth of stress relieved zircaloy-4 pressurized tubes has been derived from experimental irradiations in NaK, performed up to 2.5 10 25 n.m -2 in the temperature range [280, 350] 0 C. A significant influence of temperature on axial growth has been observed: at 280 0 C the elongation can no longer be expressed as a linear function of fluence as for the 350 0 C irradiation temperature; diametral growth, on the other hand, always appears negligible. Irradiation creep obviously depends on temperature too; the diametral strain (including thermal part) has been modelled as a sum of primary and secondary terms, the former being independent of fluence. For the tubing considered it is observed that the ranking of the different batches, with respect to diametral creep resistance, is the same before and under irradiation. Concerning axial creep strain the stress relieved material behaves as does an isotropic tube. This is not the case of recrystallized zircaloy-4 F, which shows a non negligible axial deformation, related to the diametral creep one, even though this diametral irradiation creep strain is strongly reduced comparatively to that of the stress relieved material. The comparison of the two materials growth rates is more complex since their dependence on temperature and flux differs

Critical heat flux on micro-structured zircaloy surfaces for flow boiling of water at low pressures

International Nuclear Information System (INIS)

Haas, C.; Miassoedov, A.; Schulenberg, T.; Wetzel, T.

2012-01-01

The influence of surface structure on critical heat flux for flow boiling of water was investigated for Zircaloy tubes in a vertical annular test section. The objectives were to find suitable surface modification processes for Zircaloy tubes and to test their critical heat flux performance in comparison to the smooth tube. Surface structures with micro-channels, porous layer, oxidized layer, and elevations in micro- and nano-scale were produced on a section of a Zircaloy cladding tube. These modified tubes were tested in an internally heated vertical annulus with a heated length of 326 mm and an inner and outer diameter of 9.5 and 18 mm. The experiments were performed with mass fluxes of 250 and 400 kg/(m 2 s), outlet pressures between 120 and 300 kPa, and constant inlet subcooling enthalpy of 167 kJ/kg. Only a small influence of modified surface structures on critical heat flux was observed for the pressure of 120 kPa in the present test section geometry. However, with increasing pressure the critical heat flux could increase up to 29% using the surface structured tubes with micro-channels, porous and oxidized layers. Capillary effects and increased nucleation site density are assumed to improve the critical heat flux performance. (authors)

Performance evaluation of reactor operated zircaloy-2 pressure tubes of RAPS-1

International Nuclear Information System (INIS)

Chatterjee, S.; Ramadasan, E.; Balakrishnan, K.S.; Bahl, J.K.

1992-01-01

Detailed post irradiation examination was carried out on pressure tube sections from E-10, F-9 and F-10 locations of RAPS-1 after an in-reactor residence equivalent to 3.6 effective full power years. The F-10 pressure tube was studied in detail on sections obtained from one end to the other, whereas in the case of E-9 and F-9 pressure tubes only the end sections were examined. The studies carried out were visual examination, metallography, hydrogen i.e. H(D) analysis and mechanical testing at 300 C. Microstructural observations revealed uniform and random hydride/deuteride platelet distribution and absence of blisters or hydride segregation. The H(D) content in the F-10 pressure tube was found to vary in the range 6-12 ppm. The typical H(D) content in the three tubes was around 1 ppm. The H(D) pick-up evaluated from the observed oxide layer thickness was 8 ppm. Longitudinal tensile specimens fabricated from the F-10 pressure tube section and tested at 300 C exhibited increase in yield strength and tensile strength of 39% and 30% respectively. The residual uniform elongation was typically 1.8%. The observed changes in the tensile properties were found to be lower than those reported on unstressed specimens irradiated to similar neutron fluences. The observed hydrogen content and tensile properties obtained in F-10 pressure tube would not be detrimental under normal reactor operating conditions. (author). 10 refs., 4 figs., 2 tabs., 1 annexure

Thermal expansion studies on zircaloy-2

International Nuclear Information System (INIS)

Sivabharathy, M.; Senthilkumar, A.; Palanichamy, P.; Ramachandran, K.

2016-01-01

Zircaloy-2 and Zr-2.5% Nb alloys are widely used in the pressurized heavy water reactors (PHWR) as the material for the pressure tubes. The pressure tube operates at 573 K, 11 MPa internal pressures and is subjected to neutron flux of the order of 1013 n/cm 2 /s. These conditions lead to degradations in the pressure tube with respect to dimensional changes, deterioration in mechanical properties due to irradiation embrittlement, thereby reducing its flaw tolerance, the growth of existing flaws, which were too small or 'insignificant' at the time of installation. Physical and chemical properties of materials are also very essential in nuclear industry and the relations among them is of interest in the selection of materials when they are used in the design and manufacturing of devices particularly for atomic reactors.Studies on the relations between mechanical and thermal properties are of interest to the steel and metal industries as these would give useful information on the relation between hardness and thermal diffusivity (α) of steel. Jayakumar et al have already carried out the ultrasonic and metallographic investigations to see that all the heat-treated specimens retained essentially the martensite structure. In this present work, thermal expansion measurements on useful reactor material, Zircaloy-2 with different sample. Given a β-quenching treatment by heating to 1223 K and holding for 2 h, followed by water quenching. These specimens were then thermally aged for 1 h in the temperature range 473 to 973 K and air-cooled. For all samples, the thermal expansion was carried out and the results are correlated with ultrasonic measurements, metallographic and photoacoustic studies. (author)

Cumulative damage fatigue tests on nuclear reactor Zircaloy-2 fuel tubes at room temperature and 3000C

International Nuclear Information System (INIS)

Pandarinathan, P.R.; Vasudevan, P.

1980-01-01

Cumulative damage fatigue tests were conducted on the Zircaloy-2 fuel tubes at room temperature and 300 0 C on the modified Moore type, four-point-loaded, deflection-controlled, rotating bending fatigue testing machine. The cumulative cycle ratio at fracture for the Zircaloy-2 fuel tubes was found to depend on the sequence of loading, stress history, number of cycles of application of the pre-stress and the test temperature. A Hi-Lo type fatigue loading was found to be very much damaging at room temperature and this feature was not observed in the tests at 300 0 C. Results indicate significant differences in damage interaction and damage propagation under cumulative damage tests at room temperature and at 300 0 C. Block-loading fatigue tests are suggested as the best method to determine the life-time of Zircaloy-2 fuel tubes under random fatigue loading during their service in the reactor. (orig.)

Experimental studies on the crystallographic and plastic anisotropies of zircaloy-4 tubes

International Nuclear Information System (INIS)

Costa Viana, C.S. da

1982-01-01

The crystallographic and plastic anisotropies of a zircaloy-4 tubing using direct pole figures and experimental yield loci are analyzed. Tensile and plane-strain compression tests were used to assess the mecahnical behaviour. The results are discussed with respect to the dimensional stability and mechanical behaviour expected for the tube in its use in the core of pressurized water cooled reactors. (Author) [pt

Nondestructive characterization of hydrogen concentration in zircaloy cladding tubes with laser ultrasound technique

International Nuclear Information System (INIS)

Yang, Che Hua; Lai, Yu An

2006-01-01

This paper describes a laser ultrasound technique (LUT) for nondestructive characterization of hydrogen concentration (HC) in Zircaloy cladding tubes. With the LUT, guided ultrasonic waves are generated remotely and then propagate in the axial direction of Zircaloy tubes, and finally detected remotely by an optical probe. By measuring the dispersion spectra with the LUT, relations between the dispersion spectra and the HC of the Zircaloy tubes can be established. The LUT is non-contact, capable of remote inspection, and therefore suitable for nondestructive inspection of HC in Zircaloy cladding tubes used in nuclear power plant.

Highlights of the metallurgical behaviour of CANDU pressure tubes

International Nuclear Information System (INIS)

Price, E.G.

1984-10-01

This paper is an overview of the service induced metallurgical changes that take place in Zircaloy-2 and Zr-2.5 wt. percent Nb pressure tubes in CANDU reactors. It incorporates the findings of an evaluation program, that followed a significant pressure tube failure at Ontario Hydro's Pickering Nuclear Generating Station, and also provides valid reasons for continued confidence in the current CANDU design

A study on the delayed hydride cracking mechanism in cold worked Zr-2.5Nb, heat treated Zr-2.5Nb and zircaloy-2 pressure tubes

Energy Technology Data Exchange (ETDEWEB)

Choi, Kwang Sik

1992-02-15

Cold worked Zr-2.5Nb, heat treated Zr-2.5Nb and Zircaloy-2 pressure tubes were hydrided to the hydrogen concentration of 68 ppm, 49 ppm and 242-411 ppm, respectively, and compact tension specimens were machined from the hydrided materials. The crack growth rate by delayed hydride cracking was measured by potential drop method at various temperatures on the above mentioned three types of specimens. The activation energy obtained were 43 KJ/mol for cold worked Zr-2.5Nb and 37 KJ/mol for heat treated Zr-2.5Nb, which were in good agreements with that of Coleman (1977), while they were lower than the activation energy of 65.5 KJ/mol obtained by Simpson-puls (1979) and 71.5 KJ/mol by Ambler (1984). The DHC growth rate in Zircaloy-2 were about one fifth of that of Zr-2.5Nb, which is due to the texture and material strength effects. Striations which indicate stepwise DHC growth were observed at fracture surface by scanning electron microscope and unsymmetric crack tunnellings were also observed, which seems to be due to the difference in hydrogen diffusion rate caused by the difference in stress fields between inner and outer surface. The comparison of test results with the DHC growth rate calculated by Simpson-puls model showed good agreement at high temperatures, whereas at the lower temperatures the crack growth rates were 2.5 times higher than the calculated values.

A study on the delayed hydride cracking mechanism in cold worked Zr-2.5Nb, heat treated Zr-2.5Nb and zircaloy-2 pressure tubes

International Nuclear Information System (INIS)

Choi, Kwang Sik

1992-02-01

Cold worked Zr-2.5Nb, heat treated Zr-2.5Nb and Zircaloy-2 pressure tubes were hydrided to the hydrogen concentration of 68 ppm, 49 ppm and 242-411 ppm, respectively, and compact tension specimens were machined from the hydrided materials. The crack growth rate by delayed hydride cracking was measured by potential drop method at various temperatures on the above mentioned three types of specimens. The activation energy obtained were 43 KJ/mol for cold worked Zr-2.5Nb and 37 KJ/mol for heat treated Zr-2.5Nb, which were in good agreements with that of Coleman (1977), while they were lower than the activation energy of 65.5 KJ/mol obtained by Simpson-puls (1979) and 71.5 KJ/mol by Ambler (1984). The DHC growth rate in Zircaloy-2 were about one fifth of that of Zr-2.5Nb, which is due to the texture and material strength effects. Striations which indicate stepwise DHC growth were observed at fracture surface by scanning electron microscope and unsymmetric crack tunnellings were also observed, which seems to be due to the difference in hydrogen diffusion rate caused by the difference in stress fields between inner and outer surface. The comparison of test results with the DHC growth rate calculated by Simpson-puls model showed good agreement at high temperatures, whereas at the lower temperatures the crack growth rates were 2.5 times higher than the calculated values

Use of Zircaloy 4 material for the pressure vessels of hot and cold neutron sources and beam tubes for research reactors

International Nuclear Information System (INIS)

Scheuer, A.; Gutsmiedl, E.

1999-01-01

The material Zircaloy 4 can be used for the pressure retaining walls for the cold and hot neutron sources and beam tubes. For the research reactor FRM-II of the Technical University Munich, Germany, the material Zircaloy 4 were chosen for the vessels of the cold and hot neutron source and for the beam tube No. 6. The sheets and forgings of Zircaloy 4 were examined in the temperature range between -256 deg. C and 250 deg. C. The thickness of the sheets are 3, 4, 5 and 10 mm, the maximum diameter of the forgings was 560 mm. This great forging diameters are not be treated in the ASTM rule B 351 for nuclear material, so a special approval with independent experts was necessary. The requirements for the material examinations were specified in a material specification and material test sheets which based on the ASTM rules B 351 and B 352 with additional restriction and additional requirements of the basic safety concept for nuclear power plants in Germany, which was take into consideration in the nuclear licensing procedure. Charpy-V samples were carried out in the temperature range between -256 deg. C and 150 deg. C to get more information on the ductile behaviour of the Zircaloy 4. The results of the sheet examination confirm the requirements of the specifications, the results of the forging examination in the tangential testing direction are lower than specified and expected for the tensile strength. The axial and transverse values confirm the specification requirements. For the strength calculation of the pressure retaining wall a reduced material value for the forgings has to take into consideration. The material behaviour of Zircaloy 4 under irradiation up to a fluence of ∼ 1x10 22 n/cm 2 was investigated. The loss of ductility was determined. As an additional criteria the variation of the fracture toughness was studies. Fracture mechanic calculations of the material were carried out in the licensing procedure with the focus to fulfill the leak before rupture

Use of Zircaloy 4 material for the pressure vessels of hot and cold neutron sources and beam tubes for research reactors

International Nuclear Information System (INIS)

Gutsmiedl, Erwin

2001-01-01

The material Zircaloy 4 can be used for the pressure retaining walls for the cold and hot neutron sources and beam tubes. For the research reactor FRM-II of the Technical University Munich, Germany, the material Zircaloy 4 were chosen for the vessels of the cold and hot neutron source and for the beam tube No. 6. The sheets and forgings of Zircaloy 4 were examined in the temperature range between -256degC and 250degC. The thickness of the sheets are 3, 4, 5 and 10 mm, the maximum diameter of the forgings was 560 mm. This great forging diameters are not be treated in the ASTM rule B 351 for nuclear material, so a special approval with independent experts was necessary. The requirements for the material examinations were specified in a material specification and material test sheets which based on the ASTM rules B 351 and B 352 with additional restriction and additional requirements of the basic safety concept for nuclear power plants in Germany, which was taken into consideration in the nuclear licensing procedure. Charpy-V samples were carried out in the temperature range between -256degC and 150degC to get more information on the ductile behaviour of the Zircaloy 4. The results of the sheet examination confirm the requirements of the specifications, the results of the forging examination in the tangential testing direction are lower than specified and expected for the tensile strength. The axial and transverse values confirm the specification requirements. For the strength calculation of the pressure retaining wall a reduced material value for the forgings has to taken into consideration. The material behaviour of Zircaloy 4 under irradiation up to a fluence of ∼1·10 22 n/cm 2 was investigated. The loss of ductility was determined. As an additional criteria the variation of the fracture toughness was studies. Fracture mechanic calculations of the material were carried out in the licensing procedure with the focus to fulfill the leak before rupture criteria of

A unified model to describe the anisotropic viscoplastic behavior of Zircaloy-4 cladding tubes

International Nuclear Information System (INIS)

Delobelle, P.; Robinet, P.; Bouffioux, P.; Geyer, P.; Pichon, I. Le

1996-01-01

This paper presents the constitutive equations of a unified viscoplastic model and its validation with experimental data. The mechanical tests were carried out in a temperature range of 20 to 400 C on both cold-worked stress-relieved and fully annealed Zircaloy-4 tubes. Although their geometry (14.3 by 1.2 mm) is different, the crystallographic texture was close to that expected in the cladding tubes. To characterize the anisotropy, mechanical tests were performed under both monotonic and cyclic uni- and bi-directional loadings, i.e., tension-compression, tension-torsion, and tension-internal pressure tests. The results obtained at ambient temperatures and the independence of the ratio R p = var-epsilon θθ p /var-epsilon zz p , with respect to temperature would seem to indicate that the set of anisotropy coefficients does not depend on temperature. Zircaloy-4 material also has a slight supplementary hardening during out-of-phase cyclic loading. The authors propose to extend the formulation of a unified viscoplastic model, developed and identified elsewhere for other initially isotropic materials, to the case of Zircaloy-4. Generally speaking, anisotropy is introduced through fourth order tensors affecting the flow directions, the linear kinematical hardening components, as well as the dynamic and static recoveries of the forementioned hardening variables. The ability of the model to describe all the mechanical properties of the material is shown. The application of the model to simulate mechanical tests (tension, creep, and relaxation) performed on true CWSR Zircaloy-4 cladding tubes with low tin content is also presented

Apparatus for study of transient oxidation of Zircaloy-4 tubing

International Nuclear Information System (INIS)

Sagat, S.; Iglesias, F.C.; Newell, G.W.

1985-11-01

Complex transient oxidation tests on Zircaloy-4 tubing were performed to provide data for validation of the computer code FROM2. This code was developed to calculate oxygen distribution through oxidized Zircaloy tubing. The test temperature histories consisted of ramp, hold and cool cycles. The heating and cooling rates were in the range of 1 to 100 K/s and the maximum temperature was 1875 K. The apparatus developed to perform these experiments is described. In principle, Joule heating is used to heat the specimen and the temperature is controlled by a computer in conjunction with temperature and SCR power controllers. Using this combination, fast heating and cooling rates were achieved without sacrificing the accuracy of temperature control

Corrosion of electron-irradiated Zr-2.5Nb and Zircaloy-2

International Nuclear Information System (INIS)

Woo, O.-T.; McDougall, G.M.; Hutcheon, R.M.; Urbanic, V.F.; Griffiths, M.; Coleman, C.E.

2000-01-01

We used 10-MeV electrons to rapidly produce radiation damage in zirconium alloys, investigated whether electrons produced the same microstructural changes as neutrons, then performed post-irradiation corrosion tests to determine whether electron-irradiated materials displayed similar corrosion behavior to neutron-irradiated materials. Two irradiations were completed using 10-MeV electrons with the beam normal to thin disks of material of 4 diameter slightly larger than the beam. The beam distribution. and disk cooling were designed to produce radial temperature and dose distributions having maxima at the disk center. A high-temperature irradiation was performed on annealed Zr-2.5Nb disks, achieving a central dose of 1.3 dpa and at a central temperature of ∼450 deg C. After irradiation, the samples contained needle-like β-Nb precipitates in the α-Zr matrix similar to those produced by neutrons. A low-temperature irradiation was performed on half-moon disks of Zr-2.5Nb and Zircaloy-2 pressure tube materials at 310 deg C central temperature and 1.3-dpa central dose. Dislocation loops were observed, again similar to those produced in neutron-irradiated materials. Some of the high-temperature electron-irradiated disks were exposed to 300 deg C moist air (saturated with D 2 O), and in separate tests, high- and low-temperature irradiated disks were corroded in 300 deg C D 2 0 (11.0 pD at room temperature) in an autoclave. Measurements of oxide thickness by Fourier Transform Infrared Reflectance (FTIR) spectroscopy showed that electron irradiation reduced the corrosion rate of Zr-2.5Nb compared with that of unirradiated material, as observed for neutron irradiation. For exposures to moist air and to D 2 O, the theoretical deuterium uptakes for the electron-irradiated materials were, respectively, about 4 times and 1.5 to 2 times those for the unirradiated materials. This is also in good agreement with results for neutron-irradiated pressure tube materials. Thus, 10-Me

Annular gap measurement between pressure tube and calandria tube by eddy current technique

International Nuclear Information System (INIS)

Bhole, V.M.; Rastogi, P.K.; Kulkarni, P.G.

1992-01-01

In pressurised heavy water reactor (PHWR) major distinguishing feature is that there are number of identical fuel channels in the reactor core. Each channel consists of pressure tube of Zr-2.5 Nb or zircaloy-2 through which high temperature, high pressure primary coolant is passing. The pressure tube contains fuel. Surrounding the pressure tube there is low pressure, cool heavy water (moderator). The moderator is thermally separated from coolant by the tube which is nominally concentric with pressure tube called calandria tube. There are four garter springs in the annular gap between pressure tube and calandria tube. During the life of the reactor there are number of factors by which the pressure tube sags, most important factors are irradiation creep, thermal creep, fuel load etc. Because of the sag of pressure tube it can touch the calandria tube resulting in formation of cold spot. This leads to hydrogen concentration at that spot by which the material at that place becomes brittle and can lead to catastrophic failure of pressure tube. There is no useful access for measurement of annular gap either through the gas annular space or from exterior of calandria tube. So the annular gap was measured from inside surface of pressure tube which is accessible. Eddy current technique was used for finding the gap. The paper describe the details of split coil design of bobbin probe, selection of operating point on normalised impedance diagram by choosing frequency. Experimental results on full scale mock up, and actual gap measurement in reactor channel, are also given. (author). 7 figs

Factors affecting in-core dimensional stability of Zircaloy-2 calandria tubes

International Nuclear Information System (INIS)

Fidleris, V.; Causey, A.R.; Holt, R.A.

1985-01-01

In CANDU PHW reactors, the heavy water moderator is contained in a cylindrical vessel (calandria) which is penetrated by 380 horizontal fuel channel assemblies. The outer Zircaloy-2 tube of each assembly (the calandria tube) is rolled into the end shields to seal the calandria. The calandria tubes operate at ≅340 K with axial stresses that range from -10 to +40 MPa and experience fast neutron fluxes as large as 3 x 10 17 n m -2 s -1 , E > 1.0 MeV. In this environment tubes elongate and sag due to irradiation-induced creep and growth. Our understanding of these irradiation effects is based on creep, stress relaxation and irradiation growth experiments on calandria tube materials irradiated to neutron fluences of 7 x 10 25 n m -2 , E > 1.0 MeV. Both creep and growth strains decrease with the proportion of grains that have basal plane normals in the direction of testing. Cold work increases the creep rate but appears to introduce a negative component of growth in the working direction due to neutron induced stress relief that persists up to at least 7 x 10 25 n m -2 . Thermal stress relief restores the positive growth rate in the working direction. There is little effect of grain size in the range 10 TO 30 μm. This information can be used to select fabrication routes that will minimize dimensional changes of tubes during service

Heat transfer coefficient between UO2 and Zircaloy-2

International Nuclear Information System (INIS)

Ross, A.M.; Stoute, R.L.

1962-06-01

This paper provides some experimental values of the heat-transfer coefficient between UO 2 and Zircaloy-2 surfaces in contact under conditions of interfacial pressure, temperature, surface roughness and interface atmosphere, that are relevant to UO 2 /Zircaloy-2 fuel elements operating in pressurized-water power reactors. Coefficients were obtained from eight UO 2 / Zircaloy-2 pairs in atmospheres of helium, argon, krypton or xenon, at atmosphere pressure and in vacuum. Interfacial pressures were varied from 50 to 550 kgf/cm 2 while surface roughness heights were in the range 0.2 x 10 -4 to 3.5 x 10 -4 cm. The effect on the coefficients of cycling the interfacial pressure, of interface gas pressure and of temperature were examined. The experimental values of the coefficients were used to test the predictions of expressions for the heat-transfer between two solids in contact. For the particular UO 2 / Zircaloy-2 pairs examined, numerical values were assigned to several parameters that related the surface roughnesses to either the radius of solid/solid contact spots or to the mean thickness of the interface voids and that accounted for the imperfect accommodation of the void gas on the test surfaces. (author)

Iodine stress corrosion cracking (SCC) of unirradiated Zircaloy-4 tubing by means of internal gas pressurization, (1)

International Nuclear Information System (INIS)

Onchi, Takeo; Inoue, Tadashi

1982-01-01

The internal gas pressurization tests were conducted at 360 0 C, to examine the influence of iodine concentration on the iodine stress corrosion cracking (SCC) susceptibility of Zircaloy-4 tubing of 17 x 17 type PWR design. The iodine contents studied were ranging of 0.06 to 6 mg/cm 2 , corresponding to 30 from 0.3 mg/cm 3 . Applied hoop stress vs. time-to-failure relationships were obtained in argon gas with iodine, as well as without iodine, from the tests of maximum holding times up to 72 hrs. The relationships obtained were insensitive to iodine contents. The applied stress lowering in iodine atmosphere approached a threshold stress below which SCC failure did not occur within the holding time, but not in argon gas alone. The threshold stresses were approximately 25.5 kg/mm 2 (250 Mpa), independent on iodine concentrations. Based on fracture mechanics approach and fractographic analysis, an interpretation was made of those applied stress and time-to-failure relationships. (author)

Effects of deposited pyrolytic carbon on some mechanical properties of zircaloy-4 tubes. Vol. 3

Energy Technology Data Exchange (ETDEWEB)

Shrkawy, S W; Abdel-razek, I D; El-Sayed, H A [Metallurgy Department, Nuclear Research Center, Atomic Energy Authority, Cairo (Egypt)

1996-03-01

Zircaloy cladding tubes are not compatible with the uranium fuel pellets as they suffer from failure due to pelletclad interaction (PCI). A carbon coating, as used in the canadian CANLUB fuel elements, is thought to improve the cladding performance with respect to the PCI problem. In this paper pyrolytic carbon coating was deposited on zircaloy-4 cladding tubes by the thermal cracking of commercial butant gas at the temperature range 250-450 degree C. In order to evaluate the effect of gaseous species on the mechanical properties of the tubes tensile and microhardness testing measurements were performed on samples prepared from the coated tubes. The fractured surface of the tensile zircaloy tubes and the deposited carbon coating, both, were examined by the SEM. The results of the tensile tests of zircaloy-4 tubes indicated that the coating process has insignificant effect on the ultimate strength of the tubes tested. The values of Vickers hardness numbers were not significantly changed across the tubes thickness. The microstructure of deposited carbon, due to the cracking process, was granular in all the temperature range (250-450 degree C) studied. 9 figs., 1 tab.

Deformation behavior of Zircaloy-4 cladding tubes under inert gas conditions in the temperature range from 600 to 12000C

International Nuclear Information System (INIS)

Hofmann, P.; Raff, S.; Gausmann, G.

1981-07-01

Within the temperature range from 600 0 to 1200 0 isothermal, isobaric creep rupture experiments were performed under inert gas with short Zircaloy-4 tube specimens in order to obtain experimental data supporting the development of the NORA cladding tube deformation model. The values of the tube inner pressure were so selected that the time-to-failure values varied between 2 and 2000 s. The corresponding creep rupture curves are indicated. Besides the temperature and the burst pressure the development of deformation over time of the tube specimens was measured. This allowed to draw diagrams of stress, strain rate and strain. On account of the type of specimen heating applied (radiation heating) the temperature difference at the cladding tube circumference is very small ( [de

Effect of chemical composition on corrosion resistance of Zircaloy fuel cladding tube for BWR

International Nuclear Information System (INIS)

Inagaki, Masahisa; Akahori, Kimihiko; Kuniya, Jirou; Masaoka, Isao; Suwa, Masateru; Maru, Akira; Yasuda, Teturou; Maki, Hideo.

1990-01-01

Effects of Fe and Ni contents on nodular corrosion susceptibility and hydrogen pick-up of Zircaloy were investigated. Total number of 31 Zr alloys having different chemical compositions; five Zr-Sn-Fe-Cr alloys, eight Zr-Sn-Fe-Ni alloys and eighteen Zr-Sn-Fe-Ni-Cr alloys, were melted and processed to thin plates for the corrosion tests in the environments of a high temperature (510degC) steam and a high temperature (288degC) water. In addition, four 450 kg ingots of Zr-Sn-Fe-Ni-Cr alloys were industrially melted and BWR fuel cladding tubes were manufactured through a current material processing sequence to study their producibility, tensile properties and corrosion resistance. Nodular corrosion susceptibility decreased with increasing Fe and Ni contents of Zircaloys. It was seen that the improved Zircaloys having Fe and Ni contents in the range of 0.30 [Ni]+0.15[Fe]≥0.045 (w%) showed no susceptibility to nodular corrosion. An increase of Fe content resulted in a decrease of hydrogen pick-up fraction in both steam and water environments. An increase of Fe and Ni content of Zircaloys in the range of Fe≤0.25 w% and Ni≤0.1 w% did not cause the changes in tensile properties and fabricabilities of fuel cladding tube. The fuel cladding tube of improved Zircaloy, containing more amount of Fe and Ni than the upper limit of Zircaloy-2 specification showed no susceptibility to nodular corrosion even in the 530degC steam test. (author)

Effect of cyclic loading on the viscoplastic behaviour of Zircaloy 4 cladding tubes

International Nuclear Information System (INIS)

Bouffioux, P.; Gabriel, B.; Soniak, A.; Mardon, J.P.

1995-06-01

Most of the electricity being generated by nuclear energy load follow and remote control have become normal operating modes in the French PWR. In addition, EDF is developing a strategy of fuel sub-assembly burnup extension. Those operating conditions will lead to cyclic straining of the Zircaloy cladding tube which could induce damages. Therefore, EDF, CEA, and FRAMATOME has started a joint R and D cooperative program in order to investigate the mechanical behaviour of Zircaloy cladding tubes under cyclic loading. This paper is dealing with the effect of a pre-cyclic loading on the plasticity properties of Zircaloy 4 cladding tubes. Load controlled cyclic tests were carried out at 350 deg. C and 0.5 Hz in both axial and hoop directions. The Woehler curves were determined. Sequential tests combining pre-cyclic loading to 50 and 75 % fraction life with tension were then performed. It has ben noticed that the pre-cycling loading does not change the plastic flow curve of the Zircaloy 4 cladding tubes and therefore does not induce observable macroscopic damage. It has been concluded that a linear cumulative damage rule like ΣΔN(σ)/N r(σ) is very conservative. (author)

Corrosion of electron-irradiated Zr-2.5Nb and Zircaloy-2

Energy Technology Data Exchange (ETDEWEB)

Woo, O.-T.; McDougall, G.M.; Hutcheon, R.M.; Urbanic, V.F.; Griffiths, M.; Coleman, C.E

2000-07-01

We used 10-MeV electrons to rapidly produce radiation damage in zirconium alloys, investigated whether electrons produced the same microstructural changes as neutrons, then performed post-irradiation corrosion tests to determine whether electron-irradiated materials displayed similar corrosion behavior to neutron-irradiated materials. Two irradiations were completed using 10-MeV electrons with the beam normal to thin disks of material of 4 diameter slightly larger than the beam. The beam distribution. and disk cooling were designed to produce radial temperature and dose distributions having maxima at the disk center. A high-temperature irradiation was performed on annealed Zr-2.5Nb disks, achieving a central dose of 1.3 dpa and at a central temperature of {approx}450 deg C. After irradiation, the samples contained needle-like {beta}-Nb precipitates in the {alpha}-Zr matrix similar to those produced by neutrons. A low-temperature irradiation was performed on half-moon disks of Zr-2.5Nb and Zircaloy-2 pressure tube materials at 310 deg C central temperature and 1.3-dpa central dose. Dislocation loops were observed, again similar to those produced in neutron-irradiated materials. Some of the high-temperature electron-irradiated disks were exposed to 300 deg C moist air (saturated with D{sub 2}O), and in separate tests, high- and low-temperature irradiated disks were corroded in 300 deg C D{sub 2}0 (11.0 pD at room temperature) in an autoclave. Measurements of oxide thickness by Fourier Transform Infrared Reflectance (FTIR) spectroscopy showed that electron irradiation reduced the corrosion rate of Zr-2.5Nb compared with that of unirradiated material, as observed for neutron irradiation. For exposures to moist air and to D{sub 2}O, the theoretical deuterium uptakes for the electron-irradiated materials were, respectively, about 4 times and 1.5 to 2 times those for the unirradiated materials. This is also in good agreement with results for neutron-irradiated pressure

A new strain gage method for measuring the contractile strain ratio of Zircaloy tubing

International Nuclear Information System (INIS)

Hwang, S.K.; Sabol, G.P.

1988-01-01

An improved strain gage method for determining the contractile strain ratio (CSR) of Zircaloy tubing was developed. The new method consists of a number of load-unload cyclings at approximately 0.2% plastic strain interval. With this method the CSR of Zircaloy-4 tubing could be determined accurately because it was possible to separate the plastic strains from the elastic strain involvement. The CSR values determined by use of the new method were in good agreement with those calculated from conventional post-test manual measurements. The CSR of the tubing was found to decrease with the amount of deformation during testing because of uneven plastic flow in the gage section. A new technique of inscribing gage marks by use of a YAG laser is discussed. (orig.)

Observations on the influence of tube manufacturing technique on iodine stress corrosion cracking of unirradiated Zircaloy

International Nuclear Information System (INIS)

Syrett, B.C.; Cubicciotti, D.; Jones, R.L.

1979-01-01

Closed-end tube pressurization tests at 593 K were used to compare the susceptibilities to iodine stress corrosion cracking (SCC) of two lots of Zircaloy-2 tubing manufactured by different suppliers. Although both tubings were produced to exactly the same specifications in terms of dimensions, chemical composition, burst strength, and certain other properties, as-received specimens from the two lots exhibited markedly different behavior in iodine SCC tests. The tubing from one supplier had a lower SCC threshold stress and failed about 30 times more quickly than the tubing from the other supplier. However, it was found that this difference in SCC susceptibility was eliminated if the internal surfaces of the specimens were polished to a 3 μm finish prior to testing. These observations are discussed in terms of possible effects of surface or near-surface chacteristics of the tubing on SCC susceptibility

Plastic deformation and fracture behavior of zircaloy-2 fuel cladding tubes under biaxial stress

International Nuclear Information System (INIS)

Maki, Hideo; Ooyama, Masatosi

1975-01-01

Various combinations of biaxial stress were applied on five batches of recrystallized zircaloy-2 fuel cladding tubes with different textures; elongation in both axial and circumferential directions of the specimen was measured continuously up to 5% plastic deformation. The anisotropic theory of plasticity proposed by Hill was applied to the resulting data, and anisotropy constants were obtained through the two media of plastic strain loci and plastic strain ratios. Comparison of the results obtained with the two methods proved that the plastic strain loci provide data that are more effective in predicting quantitatively the plastic deformation behavior of the zircaloy-2 tubes. The anisotropy constants change their value with progress of plastic deformation, and judicious application of the effective stress and effective strain obtained on anisotropic materials will permit the relationship between stress and strain under various biaxialities of stresses to be approximated by the work hardening law. The test specimens used in the plastic deformation experiments were then stressed to fracture under the same combination of biaxial stress as in the proceeding experiments, and the deformation in the fractured part was measured. The result proved that the tilt angle of the c-axis which serves as the index of texture is related to fracture ductility under biaxial stress. Based on this relationship, it was concluded that material with a tilt angle ranging from 10 0 to 15 0 is the most suitable for fuel cladding tubes, from the viewpoint of fracture ductility, at least in the case of unirradiated material. (auth.)

Microstructure and crystallographic texture evolution during TIG welding of zircaloy-2 material

International Nuclear Information System (INIS)

Jha, S.K.; Singh, R.P.; Singh, V.K.; Ramanathan, R.; Samjdar, I.; Srivastava, D.; Tewari, R.; Dey, G.K.

2005-01-01

Zirconium and its alloys are extensively used as structural materials in nuclear reactors, because of better neutron economy, good corrosion resistance in water and good mechanical properties at operating temperature. Zircaloy-2 and zircaloy-4 are widely used in both pressurized water reactors (PWR) and boiling water reactors (BWR) as fuel cladding materials and as calandria tube and pressure tube materials in pressurized heavy water reactors (PHWR). The satisfactory performance and the life of the reactor components depend mainly upon their mechanical properties, corrosion properties and dimensional stability in the reactor condition, which are strong function of metallurgical parameters such as microstructure and texture. Therefore, for best performance of the reactor components these parameters are optimized during their fabrication. The microstructure and texture of the zircaloy-2 components are expected to get modified during the welding of the components. In this study the evolution of the microstructure and texture has been investigated as a function of the welding parameters. Heat input was varied the current and welding time. A variety of analytical techniques have been applied for the study on microstructure and texture of the welds. Optical microscopy and electron microscopy were used to evaluate the detailed microstructure. X-ray diffraction (XRD) was used investigate the crystallographic textures among the base metal, heat affected zone and fusion zone. Particular attention was focused on the determination of microtexture in weld by using electron backscatter diffraction (EBSD) technique. After that, an effort was put to compare the results of X-ray macro-texture and EBS-microtexture. (author)

Measurement and analysis of pressure tube elongation in the Douglas Point reactor

International Nuclear Information System (INIS)

Causey, A.R.; MacEwan, S.R.; Jamieson, H.C.; Mitchell, A.B.

1980-02-01

Elongations of zirconium alloy pressure tubes in CANDU reactors, which occur as a result of neutron-irradiation-induced creep and growth, have been measured over the past 6 years, and the consequences of thses elongations have recently been analysed. Elongation rates, previously deduced from extensive measurements of elongations of cold-worked Zircaloy-2 pressure tubes in the Pickering reactors, have been modified to apply to the pressure tubes in the Douglas Point (DP) reactor by taking into account measured diffences in texture and dislocation density. Using these elongation rates, and structural data unique to the DP reactor, the analysis predicts elongation behaviour which is in good agreement with pressure tube elongations measured during the ten years of reactor operation. (Auth)

Oxidation and deuterium uptake of Zr-2.5Nb pressure tubes in CANDU-PHW reactors

International Nuclear Information System (INIS)

Urbanic, V.F.; Warr, B.D.; Manolescu, A.; Chow, C.K.; Shanahan, M.W.

1989-01-01

Oxidation and deuterium uptake in Zr-2.5Nb pressure tubes are being monitored by destructive examination of tubes removed from commercial Canadian deuterium uranium pressurized heavy-water (CANDU-PHW) stations and by analyses of microsamples, obtained in-situ, from the inside surface of tubes in the reactor. Unlike Zircaloy-2, there is no evidence for any acceleration in the oxidation rate for exposures up to about 4500 effective full power days. Changes towards a more equilibrium microstructure during irradiation may be partly responsible for maintaining the low oxidation rate, since thermal aging treatments, producing similar microstructural changes in initially cold worked tubes, were found to improve out-reactor corrosion resistance in 589 K water. With one exception, the deuterium uptake in Zr-2.5Nb tubes has been remarkably low and no greater than 3-mg/kg deuterium per year (0.39 mg/dm 2 hydrogen per year) . The exception is the most recent surveillance tube removed from Pickering (NGS) Unit 3, which had a deuterium content near the outlet end about five times higher than that seen in the previous tube examined. Current investigations suggest that most of the uptake in that tube may have come from the gas annulus surrounding the tube where deuterium exists as an impurity, and oxidation has been insufficient to maintain a protective oxide film. Results from weight gain measurements, chemical analyses, metallography, scanning electron microscopy, and transmission electron microscopy of irradiated pressure tubes and of small coupons exposed out reactor are presented and discussed with respect to the observed corrosion and hydriding behavior of CANDU-PHW pressure tubes. (author)

Development of zircaloy deformation model to describe the zircaloy-4 cladding tube during accidents

International Nuclear Information System (INIS)

Raff, S.

1978-01-01

The development of a high-temperature deformation model for Zircaloy-4 cans is primarily based on numerous well-parametrized tensile tests to get the material behaviour including statistical variance. It is shown that plastic deformation may be described by a power creep law, the coefficients of which show strong dependence on temperature in the relevant temperature region. These coefficients have been determined. A model based on these coefficients has been established which, apart from best estimate deformation, gives upper and lower bounds of possible deformation. The model derived from isothermal uniaxial tests is being verified against isothermal and transient tube burst tests. The influence of preoxidation and increased oxygen concentration during deformation is modeled on the basis of the pseudobinary Zircaloy-oxygen phase diagram. (author)

Plastic strain accumulation during asymmetric cyclic loading of Zircaloy-2 at room temperature

International Nuclear Information System (INIS)

Rajpurohit, R.S.; Santhi Srinivas, N.C.; Singh, Vakil

2016-01-01

Asymmetric cyclic loading leads to accumulation of cyclic plastic strain and reduces the fatigue life of components. This phenomenon is known as ratcheting fatigue. Zircaloy-2 is a important structural material in nuclear reactors and used as pressure tubes and fuel cladding in pressurized light and heavy water nuclear reactors. Due to power fluctuations, these components experience plastic strain cycles in the reactor and their life is reduced due to strain cycles. Power fluctuations also cause asymmetric straining of the material and leads to accumulation of plastic strain. The present investigation deals with the effect of the magnitude of mean stress, stress amplitude and stress rate on hardening/softening behavior of Zircaloy-2 under asymmetric cyclic loading, at room temperature. It was observed that plastic strain accumulation increased with mean stress and stress amplitude; however, it decreased with stress rate. (author)

Fabrication characteristics of zircaloy tubes for nuclear reactors

International Nuclear Information System (INIS)

Haydt, H.M.

1980-11-01

The production sequence for zircaloy cladding tubes to be used in nuclear reactors is described, with emphasis on the texture after reduction and on the variation in the hydrides orientation. The qualities requested for the cladding tubes are presented and reference is made to the quality control applied in the process. The destructive tests as well as the final inspection to which those tubes are subjected are related. A Fabrication Quality Project is requested from the manufacturers by reason of what Quality Control Plans are submitted to be clients. At last an evaluation of the quality to be obtained and of the control performed is mentioned. (Author) [pt

Superior corrosion resistance properties of TiN-based coatings on Zircaloy tubes in supercritical water

Energy Technology Data Exchange (ETDEWEB)

Khatkhatay, Fauzia [Department of Electrical and Computer Engineering, Texas A and M University, College Station, TX 77843-3128 (United States); Jiao, Liang [Materials Science and Engineering Program, Texas A and M University, College Station, TX 77843-3003 (United States); Jian, Jie [Department of Electrical and Computer Engineering, Texas A and M University, College Station, TX 77843-3128 (United States); Zhang, Wenrui [Materials Science and Engineering Program, Texas A and M University, College Station, TX 77843-3003 (United States); Jiao, Zhijie [Nuclear Engineering and Radiological Sciences, University of Michigan, Ann Arbor, MI 48109-2104 (United States); Gan, Jian; Zhang, Hongbin [Idaho National Laboratory, Idaho Falls, ID 83415-6188 (United States); Zhang, Xinghang [Materials Science and Engineering Program, Texas A and M University, College Station, TX 77843-3003 (United States); Department of Mechanical Engineering, Texas A and M University, College Station, TX 77843-3123 (United States); Wang, Haiyan, E-mail: wangh@ece.tamu.edu [Department of Electrical and Computer Engineering, Texas A and M University, College Station, TX 77843-3128 (United States); Materials Science and Engineering Program, Texas A and M University, College Station, TX 77843-3003 (United States)

2014-08-01

Thin films of TiN and Ti{sub 0.35}Al{sub 0.65}N nanocomposite were deposited on polished Zircaloy-4 tubes. After exposure to supercritical water for 48 h, the coated tubes are remarkably intact, while the bare uncoated tube shows severe oxidation and breakaway corrosion. X-ray diffraction patterns, secondary electron images, backscattered electron images, and energy dispersive X-ray spectroscopy data from the tube surfaces and cross-sections show that a protective oxide, formed on the film surface, effectively prevents further oxidation and corrosion to the Zircaloy-4 tubes. This result demonstrates the effectiveness of thin film ceramics as protective coatings under extreme environments.

Effect of the anodization variables in the corrosion resistence of the zircaloy-4 tubes

International Nuclear Information System (INIS)

Figueiredo, M.E.

1981-02-01

The anodization effect in the oxidation of the zircaloy-4 in steam atmosphere at 10,06MPa was investigated. It was also studied how the voltage and the types of electrolytes at several values of pH affect the growing of the anodic oxide film and the performance of the zircaloy-4 in relation to corrosion. Anodizations of zircaloy-4 tubes have been made with voltages ranging from zero to 280V and using electrolytic solutions of Na 2 B 4 O 7 , CH 3 COOH and NaOH in the concentrations of 1,0N, 0,1N and 0,01N. After anodization, the tubes were oxidized in autoclave under steam at 400 0 C and 10,06 MPa during 3 and 14 days. The results show that the anodization inhibit the oxidation process of zircaloy-4, and that this protection increases with the voltage applied for film formation. The relationship between the weight gain after oxidation in autoclave and the anodization voltage is of the exponential type: (σM/A) sub(AC) = Ce sup(-DV). The observed relationship between the applied voltage and the weight gain due to anodization is of the linear type: (σM/A) sub(AN) = aV. Concerning the influence of different electrolytes, it was observed a similar behaviour between them with respect to the thickness of the anodic oxide and the weight gain of zircaloy-4 after the autoclave test. (Author) [pt

Irradiation effect on fatigue behaviour of zircaloy-4 cladding tubes

International Nuclear Information System (INIS)

Soniak, A.; Lansiart, S.; Royer, J.; Waeckel, N.

1993-01-01

Since nuclear electricity has a predominant share in French generating capacity, PWR's are required to fit grid load following and frequency control operating conditions. Consequently cyclic stresses appear in the fuel element cladding. In order to characterize the possible resulting clad damage, fatigue tests were performed at 350 deg C on unirradiated material or irradiated stress relieved Zircaloy-4 tube portions, using a special device for tube fatigue by repeated pressurization. It appears that, for high stress levels, the material fatigue life is not affected by irradiation. But the endurance fatigue limit undergoes a decrease from the 350 MPa value for unirradiated material to the 210 MPa value for the material irradiated for four cycles in a PWR. However, this effect seems to saturate with irradiation dose: no difference could be detected between the two cycles results and the corresponding four cycles results. The corrosion effect and the load following influence were also investigated: they do not appear to modify the fatigue behaviour in our experimental conditions

Fatigue testing on samples from Zircaloy-4 tubes type SEU-43

International Nuclear Information System (INIS)

Olaru, V.; Ionescu, V.; Nitu, A.; Ionescu, D.; Voicu, F.

2016-01-01

The paper presents the testing of samples worked from Zicaloy-4 tubes (as-received.. metallurgical state), utilized in the composition of the CANDU SEU-43 fuel bundle. These tests are intended to simulate their behaviour in a power cycling process inside the reactor. The testing process is of low cycle fatigue type, done outside of the reactor, on ''C-ring'' samples, cut along the transversal direction. These samples are tested at 1%, 2% and 3% amplitude deformation, at room temperature. The calibration curves for both types of tube (small and big diameter) are determined by using the finite element analyses with the ANSYS computer code. The cycling test results are in the form of a fatigue life curve (N-e) for zircaloy-4 used in the SEU-43 fuel bundle. The curve is determined by the experimental dependency between the number of cycles to fracture and the deformation amplitude. The low cycle fatigue mechanical tests done at room temperature together with electronic microscopy analyses have reflected the characteristic behaviour of the zircaloy-4 metal in the given environment conditions. (authors)

Quenching behaviour of hot zircaloy tube

International Nuclear Information System (INIS)

Chinchole, A.S.; Kulkarni, P.P.; Nayak, A.K.; Vijayan, P.K.

2015-01-01

The quenching process plays a very important role in case of safety of nuclear reactors. During large break Loss of Coolant Accident in a nuclear reactor, the cooling water from the system is lost. Under this condition, cold water is injected from emergency core cooling system. Quenching behaviour of such heated rod bundle is really complex. It is well known that nanofluids have better heat removal capability and high heat transfer coefficient owing to enhanced thermal properties. Alumina nano-particles result in better cooling abilities compared with the traditionally used quenching media. In this paper, the authors have carried out experiments on quenching behaviour of hot zircaloy tube with demineralized water and nanofluids. It was observed that, the tube got quenched within few seconds even with the presence of decay heat and shows slightly reduced quenching time compared with DM water. (author)

Analytical tools and methodologies for evaluation of residual life of contacting pressure tubes in the early generation of Indian PHWRs

International Nuclear Information System (INIS)

Sinha, S.K.; Madhusoodanan, K.; Rupani, B.B.; Sinha, R.K.

2002-01-01

In-service life of a contacting Zircaloy-2 pressure tube (PT) in the earlier generation of Indian PHWRs, is limited mainly due to the accelerated hydrogen pick-up and nucleation and growth of hydride blister(s) at the cold spot(s) formed on outside surface of pressure tube as a result of its contact with the calandria tube (CT). The activities involving development of the analytical models for simulating the degradation mechanisms leading to PT-CT contact and the methodologies for the revaluation of their safe life under such condition form the important part of our extensive programme for the life management of contacting pressure tubes. Since after the PT-CT contact, rate of hydrogen pick-up and nucleation and growth of hydride blisters govern the safe residual life of the pressure tube, two analytical models (a) hydrogen pick-up model ('HYCON') and (b) model for the nucleation and growth of hydride blister at the contact spot ('BLIST -2D') have been developed in-house to estimate the extent of degradation caused by them. Along with them, a methodology for evaluation of safe residual life has also been formulated for evaluating the safe residual life of the contacting channels. This paper gives the brief description of the models and the methodologies relevant for the contacting Zircaloy-2 pressure tubes. (author)

Modification of hydrogen determinator for total hydrogen analysis in irradiated zircaloy cladding tube

International Nuclear Information System (INIS)

Park, Soon Dal; Choi, Kwnag Soon; Kim, Jong Goo; Joe, Kih Soo; Kim, Won Ho

1999-01-01

A hydrogen determinator was modified and installed in the glove box to analyse total hydrogen content in irradiated zircaloy tube. The analysis method of hydrogen is Inert Gas Fusion(IGF)-Thermal Conductivity Detection(TCD). The hydrogen recoveries of no tin method using Ti and Zr matrix standards, respectively, were available within 3 μg of hydrogen. Also the smaller size of sample showed the better hydrogen recovery. It was found that the hydrogen standard of Ti matrix is available to hydrogen analysis in zircaloy sample. The mean radioactivity of irradiated zircaloy sample was 10 mR/hr and hydrogen concentration was 130 ppm

Zirconium metal-water oxidation kinetics. V. Oxidation of Zircaloy in high pressure steam

International Nuclear Information System (INIS)

Pawel, R.E.; Cathcart, J.V.; Campbell, J.J.; Jury, S.H.

1977-12-01

A series of scoping tests to determine the influence of steam pressure on the isothermal oxidation kinetics of Zircaloy-4 PWR tubing was undertaken. The oxidation experiments were conducted in flowing steam at 3.45, 6.90, and 10.34 MPa (500, 1000, and 1500 psi) at 905 0 C (1661 0 F), and at 3.45 and 6.90 MPa at 1101 0 C (2014 0 F). A comparison of the results of these experiments with those obtained for oxidation in steam at atmospheric pressure under similar conditions indicated that measurable enhancement of the oxidation rate occurred with increasing pressure at 905 0 C, but not at 1100 0 C

Deformation and collapse of zircaloy fuel rod cladding into plenum axial gaps

International Nuclear Information System (INIS)

Pfennigwerth, P.L.; Gorscak, D.A.; Selsley, I.A.

1983-01-01

To minimize support structure, blanket and reflector fuel rods of the thoria urania-fueled Light Water Breeder Reactor (LWBR) were designed with non-freestanding Zircaloy-4 cladding. An analytical model was developed to predict deformation of unirradiated cladding into axial gaps of fuel rod plenum regions where it is unsupported. This model uses the ACCEPT finite element computer program to calculate elastic-plastic deformation of cladding due to external pressure. The finite element is 20-node, triquadratic, isoparametric, and 3-dimensional. Its curved surface permits accurate modeling of the tube geometry, including geometric nonuniformities such as circumferential wall thickness variation and initial tube out-of-roundness. Progressive increases in axial gap length due to cladding elongation and fuel stack shrinkage are modeled, as are deformations of fuel pellets and stainless steel support sleeves which bound plenum axial gaps in LWBR type blanket fuel rods. Zircaloy-4 primary and secondary thermal creep representations were developed from uniaxial creep testing of fuel rod tubing. Creep response to multi-axial loading is modeled with a variation of Hill's formulation for anisotropic materials. Coefficients accounting for anisotropic thermal creep in Zircaloy-4 tubes were developed from creep testing of externally pressurized tubes having fixed axial gaps in the range 2.5 cm to 5.7 cm and radial clearances over simulated fuel pellets ranging from zero to 0.089 mm. (orig./RW)

Measurements of delayed hydride cracking propagation rate in the radial direction of Zircaloy-2 cladding tubes

Energy Technology Data Exchange (ETDEWEB)

Kubo, T., E-mail: kubo@nfd.co.jp [Nippon Nuclear Fuel Development Co., Ltd., 2163 Narita-cho, Oarai-machi, Ibaraki 311-1313 (Japan); Kobayashi, Y. [M.O.X. Co., Ltd., 1828-520 Hirasu-cho, Mito, Ibaraki 311-0853 (Japan); Uchikoshi, H. [Nippon Nuclear Fuel Development Co., Ltd., 2163 Narita-cho, Oarai-machi, Ibaraki 311-1313 (Japan)

2012-08-15

Highlights: Black-Right-Pointing-Pointer The delayed hydride cracking (DHC) velocity of Zircaloy-2 was measured. Black-Right-Pointing-Pointer The velocity followed the Arrhenius law up to 270 Degree-Sign C. Activation energy was 49 kJ/mol. Black-Right-Pointing-Pointer The threshold stress intensity factor for the DHC was from 4 to 6 MPa m{sup 1/2}. Black-Right-Pointing-Pointer An increase in material strength accelerated the DHC. Black-Right-Pointing-Pointer Precipitation and fracture of hydrides at a crack tip is responsible for the DHC. - Abstract: Delayed hydride cracking (DHC) tests of Zircaloy-2 cladding tubes were performed in the chamber of a scanning electron microscope (SEM) to directly observe the crack propagation and measure the crack velocity in the radial direction of the tubes. Pre-cracks were produced at the outer surfaces of the tubes. Hydrogen contents of the tubes were from 90 ppm to 130 ppm and test temperatures were from 225 Degree-Sign C to 300 Degree-Sign C. The crack velocity followed the Arrhenius law at temperatures lower than about 270 Degree-Sign C with apparent activation energy of about 49 kJ/mol. The upper temperature limit for DHC, above which DHC did not occur, was about 280 Degree-Sign C. The threshold stress intensity factor for the initiation of the crack propagation, K{sub IH}, was from about 4 MPa m{sup 1/2} to 6 MPa m{sup 1/2}, almost independent of temperature. An increase in 0.2% offset yield stress of the material accelerated the crack velocity and slightly decreased K{sub IH}. Detailed observations of crack tip movement showed that cracks propagated in an intermittent fashion and the propagation gradually approached the steady state as the crack depth increased. The SEM observations also showed that hydrides were formed at a crack tip and a number of micro-cracks were found in the hydrides. It was presumed from these observations that the repetition of precipitation and fracture of hydrides at the crack tip would be

Semi-empirical corrosion model for Zircaloy-4 cladding

International Nuclear Information System (INIS)

Nadeem Elahi, Waseem; Atif Rana, Muhammad

2015-01-01

The Zircaloy-4 cladding tube in Pressurize Water Reactors (PWRs) bears corrosion due to fast neutron flux, coolant temperature, and water chemistry. The thickness of Zircaloy-4 cladding tube may be decreased due to the increase in corrosion penetration which may affect the integrity of the fuel rod. The tin content and inter-metallic particles sizes has been found significantly in the magnitude of oxide thickness. In present study we have developed a Semiempirical corrosion model by modifying the Arrhenius equation for corrosion as a function of acceleration factor for tin content and accumulative annealing. This developed model has been incorporated into fuel performance computer code. The cladding oxide thickness data obtained from the Semi-empirical corrosion model has been compared with the experimental results i.e., numerous cases of measured cladding oxide thickness from UO 2 fuel rods, irradiated in various PWRs. The results of the both studies lie within the error band of 20μm, which confirms the validity of the developed Semi-empirical corrosion model. Key words: Corrosion, Zircaloy-4, tin content, accumulative annealing factor, Semi-empirical, PWR. (author)

Influence of deformation history on texture change and subsequent yield locus of zircaloy-2 tubing

International Nuclear Information System (INIS)

Nagai, Nobuyuki; Kakuma, Tsutomu; Miyamoto, Yoshiyuki

1981-01-01

Fully-annealed Zircaloy-2 tubing was strained by balanced axial stress σsub(z) and circumferential stress σsub(theta) (stress ratio: α = σsub(z)/σsub(theta)). Then, texture and subsequent yield loci of these prestrained materials were measured. Results of texture measurement after prestraining showed that (0002) poles tend to move toward the radial tube direction under α = 0, 0.5 and 1, but toward the circumferential tube direction under α = 2 and infinity. Specimens highly prestrained under α = 0 and 0.5 have extremely concentrated texture. Such texture changes can be explained by a deformation model in which type slip system was assumed as one of the deformation system. The yield strength of most prestrained materials is higher than that of starting material, however, the material prestrained under α = infinity shows lower yield strength than starting material under test condition of α = 0. It was observed that the texture change had an important influence on subsequent yield behavior. Typically, the material highly prestrained under α = 0.5, which had concentrated basal poles, gave the yield locus characterized by remarkable ''texture hardening''. (author)

Fracture Toughness Round Robin Test International in pressure tube materials

International Nuclear Information System (INIS)

Villagarcia, M.P.; Liendo, M.F.

1993-01-01

Part of the pressure tubes surveillance program of CANDU type reactors is to determine the fracture toughness using a special fracture specimen and test procedure. Atomic Energy of Canada Limited decided to hold a Round Robin Test International and 9 laboratories participated worldwide in which several pressure tube materials were selected: Zircaloy-2, Zr-2.5%Nb cold worked and Zr-2.5%Nb heat treated. The small specimens used held back the thickness and curvature of the tube. J-R curves at room temperature were obtained and the crack extension values were determined by electrical potential drop techniques. These values were compared with results generated from other laboratories and a bid scatter was founded. It could be due to slight variations in the test method or inhomogeneity of the materials and a statistical study must be done to see if there is any pattern. The next step for the Round Robin Test would be to make some modifications in the test method in order to reduce the scatter. (Author)

For the world's best cladding tubes, ten years of progress by Zircaloy Special Committee of JAPCO

International Nuclear Information System (INIS)

Mishima, Yoshitsugu

1982-01-01

The zircaloy special committee was organized in 1971 for the purpose of planning the trial use of two nuclear fuel assemblies for which Japan-made cladding tubes were to be used, for a BWR. Now, seven years later, these two fuel assemblies have completed their service life, and have been submitted to post-irradiation examination after cooling for a year. Zircaloy tubes have been produced by Sumitomo Metal Industries, Ltd., and Kobe Steel, Ltd., and more than ten years have elapsed since wholly Japan-made zircaloy cladding tubes were used for reloading fuel elements for the Japan Power Demonstration Reactor. In this report, the history, progress and significance of the works performed by the committee are summarized. The LWR fuel elements made in Japan have attained the highest performance in the world as the leak has been scarce, and the works of the committee is one of the pioneering activities in the development of LWR fuel technology. The situation for starting the committee, the activity of the committee during ten years, the significance and outcome of the committee activity are reported. (Kako, I.)

Microstructure in welding zone of a zircaloy 4 tube welded by TIG process

International Nuclear Information System (INIS)

Bolfarini, C.; Domingues Filho, H.

1982-01-01

The details concerned with the welding of seamless zircaloy 4 tubes for nuclear application and the earlier welding tests made in the tubes that will be used for the construction of the Argonautas' Reactor fuel element, are described. Based on the references the microestructure changes in the heat affected zone were analyzed in respect to the material's performance in operation. (Author) [pt

Mechanical behavior of zircaloy-4 tubes under complexe state of stress

International Nuclear Information System (INIS)

Costa Viana, C.S. da

1980-01-01

The use of zircaloy-4 tubing as cladding material for fuel elements is reviewed with respect to its microstructural, textural and loading conditions. Its anisotropic plastic behaviour is studied through the experimental determination of its yield locus by mechanical testing and Knoop hardness and compared to Hill's anisotropic yield criterion. (Author) [pt

Mechanical properties of zircaloy-4 tubes for CAREM 25 fuel rods

International Nuclear Information System (INIS)

Juarez, G; Bianchi, D; Flores, A; Vizcaino, P

2012-01-01

The aim of the present work was giving support to the development of Zircaloy-4 fuel claddings for the CAREM 25 reactor through microstructural and mechanical properties studies along the manufacturing process. The manufacturing route was defined in 4 cold rolling stages and two thermal treatments, one at the middle and one after the last rolling stage. The first two rolling stages were performed in FAESA and the last two in PPFAE-CNEA using the rolling machine HPTR 8-15. The reference values for the evaluation were those indicated in the technical specification CAREM25 F ET-3-B0610. In this context, four tubes were received from FAESA. To these tubes mechanical properties determinations were performed to characterize the material in each step performed in PPFAE. The mechanical properties of the cladding tubes also achieve the standard values (σ 0.2 = 450 MPa, e = 15%), being σ 0.2 = 530 MPa and 18% the elongation (author)

Biaxial mechanical tests in zircaloy-4

International Nuclear Information System (INIS)

Mintzer, S.R.; Bordoni, R.A.A.; Falcone, J.M.

1980-01-01

The texture of the zircaloy-4 tubes used as cladding in nuclear fuel elements determines anisotropy of the mechanical properties. As a consequence, the uniaxial tests to determine the mechanical behaviour of the tubes are incomplete. Furthermore, the cladding in use is subject to creep with a state of biaxial tensions. For this reason it is also important to determine the biaxial mechanical properties. The creep tests were performed by internal pressure for a state of axial to circumferential tensions of 0.5. Among the experimental procedures are described: preparation of the test specimens, pressurizing equipment, and the implementation of a device that permits a permanent register of the deformation. For the non-irradiated Atucha type zircaloy-4 sheaths, experimental curves of circumferential deformation versus time were obtained, in tests at constant pressure and for different values of temperature and pressure. An empirical function was determined to adjust the experimental values for the speed of the circumferential deformation in terms of the initial tension applied, temperature and deformation, and the change of the corresponding parameters in accordance to the range of the tensions. Also the activation energy for creep was determined. (M.E.L.) [es

The effects of irradiation and temperature on the growth of Zircaloy-4 tubes

International Nuclear Information System (INIS)

Kendoush, A.A.

1987-01-01

The growth strain was measured after irradiation for 16 Zircaloy-4 tubes of the recrystallised and stress relieved types. The operating temperature during irradiation ranged between 317 and 344 0 C. The average fast neutron fluence was 9.6x10 20 n/cm 2 . Experimental results indicated the dependence of the growth on the irradiation temperature. The stress relieved result was compared with data of the literature. (orig.)

Effect of the aluminum flow pattern on the bonding of aluminum to oxidized Zircaloy-2

International Nuclear Information System (INIS)

Watson, R.D.; Lambert, J.P.

1965-04-01

The bonds produced when hot aluminum is allowed to flow smoothly from an extrusion die to the oxidized surface of a heated tube of Zircaloy-2 are consistently inferior to those produced with back-extruded flow. The difference is believed to be due to the reduction in, or elimination of, the oxide layer on the aluminum that comes in contact with the surface of the Zircaloy-2. This method of bonding aluminum to Zircaloy-2 is covered by Canadian patent 702,438 January 1965. (author)

Oxide thickness measurement technique for duplex-layer Zircaloy-4 cladding

International Nuclear Information System (INIS)

McClelland, R.G.; O'Leary, P.M.

1992-01-01

Siemens Nuclear Power Corporation (SNP) is investigating the use of duplex-layer Zircaloy-4 tubing to improve the waterside corrosion resistance of cladding for high-burnup pressurized water reactor (PWR) fuel designs. Standard SNP PWR cladding is typically 0.762-mm (0.030-in.)-thick Zircaloy-4. The SNP duplex cladding is nominally 0.660-mm (0.026-in.)-thick Zircalloy-4 with an ∼0.102-mm (0.004-in.) outer layer of another, more corrosion-resistant, zirconium-based alloy. It is common industry practice to monitor the in-reactor corrosion behavior of Zircaloy cladding by using an eddy-current 'lift-off' technique to measure the oxide thickness on the outer surface of the fuel cladding. The test program evaluated three different cladding samples, all with the same outer diameter and wall thickness: Zircaloy-4 and duplex clad types D2 and D4

Interaction between aluminium oxide pellets and Zircaloy tubes in steam atmospheres at temperatures above 12000C

International Nuclear Information System (INIS)

Hagen, S.; Hofmann, P.; Schanz, G.; Sepold, L.

1988-09-01

The burnable poison rods in light water reactors (LWR) consist of Al 2 O 3 /B 4 C pellets surrounded by Zircaloy-4 cladding tubes. In the Al 2 O 3 /B 4 C pellets of a LWR rod alumina is the main constituent (98.6 wt.-%) whereas boron carbide acts as neutron absorber. Failure of the Al 2 O 3 /Zircaloy test rods started at 1350 0 C when first droplets of molten material were observed running down the test bundle forming bundle blockages upon solidification. Post test examinations revealed that the process of liquefaction was initiated by a reduction of alumina by Zircaloy resulting in a (Zr, Al, O) melt which decomposed on cooldown into two metallic phases, a (Zr, Al) alloy and oxygen-stabilized a-Zr(O). The components of an extremely porous ceramic melt were also Zr, Al, and oxygen but with a higher oxygen content compared to the metallic melt. The ceramic melt decomposes on cooldown into an Al 2 O 3 /ZrO 2 eutectic with various amounts of primary constituents. Other types of relocated material were due to melting of essentially unreacted Zircaloy cladding and to debris formation by fracturing of oxidized cladding and Al 2 O 3 pellets stack residues. The interactions between Al 2 O 3 and Zircaloy occurring in a burnable poison rod are furthermore important for the behavior of the entire LWR core because the generated metals are able to attack the UO 2 chemically and dissolve or liquefy the fuel even below the melting point of Zircaloy (1760 0 C). As a result, fuel elements which contain burnable poison rods are expected to fail under severe accident conditions at about 1500 0 C. (orig./HP) [de

Prospects for stronger calandria tubes

International Nuclear Information System (INIS)

Ells, C.E.; Coleman, C.E.; Hosbons, R.R.; Ibrahim, E.F.; Doubt, G.L.

1990-12-01

The CANDU calandria tubes, made of seam welded and annealed Zircaloy-2, have given exemplary service in-reactor. Although not designed as a system pressure containment, calandria tubes may remain intact even in the face of pressure tube rupture. One such incident at Pickering Unit 2 demonstrated the economic advantage of such an outcome, and a case can be made for increasing the probability that other calandria tubes would perform in a similar fashion. Various methods of obtaining stronger calandria tubes are available, and reviewed here. When the tubes are internally pressurized, the weld is the weak section of the tube. Increasing the oxygen concentration in the starting sheet, and thickening the weld, are promising routes to a stronger tube

Thermal diffusion of hydrogen in zircaloy-2 containing hydrogen beyond terminal solid solubility

International Nuclear Information System (INIS)

Maki, Hideo; Sato, Masao.

1975-01-01

The thermal diffusion of hydrogen is one of causes of uneven hydride precipitation in zircaloy fuel cladding tubes that are used in water reactors. In the diffusion model of hydrogen in zircaloy, the effects of the hydride on the diffusibility of hydrogen has been regarded as negligibly small in comparison with that of hydrogen dissolved in the matrix. Contrary to the indications given by this model, phenomena are often encountered that cannot be explained unless hydride platelets have considerable ostensible diffusibility in zircaloy. In order to determine quantitatively the diffusion characteristics of hydrogen in zircaloy, a thermal diffusion experiment was performed with zircaloy-2 fuel cladding tubes containing hydrogen beyond the terminal solid solubility. In this experiment, a temperature difference of 20 0 --30 0 C was applied between the inside and outside surfaces of the specimen in a thermal simulator. To explain the experimental results, a modified diffusion model is presented, in which the effects of stress are introduced into Markowitz's model with the diffusion of hydrogen in the hydride taken into account. The diffusion equation derived from this model can be written in a form that ostensibly represents direct diffusion of hydride in zircaloy. The apparent diffusion characteristics of the hydride at around 300 0 C are Dsub(p)=2.3x10 5 exp(-32,000/RT), (where R:gas constant, T:temperature) and the apparent heat of transport Qsub(p) =-60,000 cal/mol. The modified diffusion model well explains the experimental results in such respects as reaches a steady state after several hours. (auth.)

Tensile properties of quadruple melted Zr-2.5Nb pressure tubes evaluated from pressure tube offcuts

International Nuclear Information System (INIS)

Shah, Priti Kotak; Dubey, J.S.; Anantharaman, S.

2013-12-01

Rajasthan Atomic Power Station-2 (RAPS-2) is the first Pressurised Heavy Water Reactor (PHWR) in India having quadruple melted Zr-2.5Nb pressure tubes. Front-end and back-end off-cuts of sixteen pressure tubes were selected for studying the mechanical properties in axial and transverse directions of the tube. Tension tests were carried out at room temperature and at 300℃ using miniature tensile test specimens. The report presents the experimental details and discusses the base line tensile property data for the quadruple melted pressure tubes of RAPS-2. This data will be useful for the reactor life management. (author)

High-temperature deformation and rupture behavior of internally-pressurized Zircaloy-4 cladding in vacuum and steam enivronments

International Nuclear Information System (INIS)

Chung, H.M.; Garde, A.M.; Kassner, T.F.

1977-01-01

The high-temperature diametral expansion and rupture behavior of Zircaloy-4 fuel-cladding tubes have been investigated in vacuum and steam environments under transient-heating conditions that are of interest in hypothetical loss-of-coolant accident situations in light-water reactors. The effects of internal pressure, heating rate, axial constraint, and localized temperature nonuniformities in the cladding on the maximum circumferential strain have been determined for burst temperatures between approximately 650 and 1350 0 C

Determination of lower bound crystallographic yield loci of zircaloy-4 tubes

International Nuclear Information System (INIS)

Costa Viana, C.S. da

1980-01-01

The use of zircaloy-4 tubing in fuel elements of water cooled reactors is discussed with respect to its mechanisms of deformation and also its resulting anisotropic plastic behaviour. A method for obtaining lower bound crystallographic yield loci of α-Zr is presented and applied to individual crystal orientations and to a real texture described by the main components observed on a direct pole figure. (Author) [pt

Effects of oxidation in the mechanical behavior of zircaloy-4 tubes

International Nuclear Information System (INIS)

Santos, A.M.M. dos.

1981-07-01

The kinetics of oxidation of zircaloy-4 is isothermally studied utilizing discontinous gravimetric method under two different oxidizing conditions, using gaseous oxigen and steam. The total weight gain during oxidation occurs in two different way: formation of oxide and solid solution. A mechanical test for studying the effect of embrittlement due to the absorption of oxygen in small zircalloy tubes have been developed. (Author) [pt

A study of stress reorientation of hydrides in zircaloy

Energy Technology Data Exchange (ETDEWEB)

Yourong, Jiang; Bangxin, Zhou [Nuclear Power Inst. of China, Chengdu, SC (China)

1994-10-01

Under the conditions of circumferential tensile stress from 70 to 180 MPa for Zircaloy tubes or the tensile stress from 55 to 180 MPa for Zircaloy-4 plates and temperature cycling between 150 and 400 degree C, the effects of stress and the number of temperature cycling on hydride reorientation in Zircaloy-4 tubes and plates and Zircaloy-2 tubes containing about 220 {mu}g/g hydrogen have been investigated. With the increase of stress and/or the number of temperature cycling, the level of hydride reorientation increases. When hydride reorientation takes place, there is a threshold stress concerned with the number of temperature cycling. Below the threshold stress, hydride reorientation is not obvious. When applied stress is higher than the threshold stress, the level of hydride reorientation increases with the increase of stress and the number of temperature cycling. Hydride reorientation in Zircaloy-4 tubes develops gradually from the outer surface to inner surface. It might be related to the difference of texture between outer surface and inner surface. The threshold stress is affected by both the texture and the value of B. So controlling texture could still restrict hydride reorientation under tensile stress.

Zircaloy-steam reaction under a simulated loss-of-coolant accident

International Nuclear Information System (INIS)

Kawasaki, Satoru; Furuta, Teruo; Hashimoto, Masao

1975-07-01

Under a simulated loss-of-coolant condition, the reaction between zircaloy and steam and the embrittlement of the zircaloy oxidized by this reaction have been studied. The parabolic rate constant, ksub(p), in the zircaloy-steam reaction is represented as ksub(p)=3.24x10 6 exp(-40500/RT) (mg 2 /cm 4 . sec) Ring compression test was made on the steam-reacted zircaloy tubes, and following results were obtained: Embrittlement of the steam-reacted zircaloy tube increases with oxidation at each oxidation temperature. For a given quantity of the oxidation, the incursion of α-phase into β-phase is more remarkable in the specimens reacted at low temperatures than those at high temperatures. The embrittlement, however, is larger in the specimens oxidized at high temperatures than those at low temperatures. (auth.)

The elastic properties of zirconium alloy fuel cladding and pressure tubing materials

International Nuclear Information System (INIS)

Rosinger, H.E.; Northwood, D.O.

1979-01-01

A knowledge of the elastic properties of zirconium alloys is required in the mathematical modelling of cladding and pressure tubing performance. Until recently, little of this type of data was available, particularly at elevated temperatures. The dynamic elastic moduli of zircaloy-2, zircaloy-4, the alloys Zr-1.0 wt%Nb, Zr-2.5 wt%Nb and Marz grade zirconium have therefore been determined over the temperature range 275 to 1000 K. Young's modulus and shear modulus for all the zirconium alloys decrease with temperature and are expressed by empirical relations fitted to the data. The elastic properties are texture dependent and a detailed study has been conducted on the effect of texture on the elastic properties of Zr-1.0 wt% Nb over the temperature range 275 to 775 K. The results are compared with polycrystalline elastic constants computed from single crystal elastic constants, and the effect of texture on the dynamic elastic moduli is discussed in detail. (Auth.)

Zircaloy PWR fuel cladding deformation tests under mainly convective cooling conditions

International Nuclear Information System (INIS)

Hindle, E.D.; Mann, C.A.

1980-01-01

In a loss-of-coolant accident the temperature of the cladding of the fuel rods may rise to levels (650-810 0 C) where the ductility of Zircaloy is high (approximately 80%). The net outward pressure which will obtain if the coolant pressure falls to a small fraction of its normal working value produces stresses in the cladding which can result in large strain through secondary creep. An earlier study of the deformation of specimens of PWR Zircaloy cladding tubing 450 mm long under internal pressure had shown that strains of over 50% could be produced over considerable lengths (greater than twenty tube diameters). Extended deformation of this sort might be unacceptable if it occurred in a fuel element. The previous tests had been carried out under conditions of uniform radiative heat loss, and the work reported here extends the study to conditions of mainly convective heat loss believed to be more representative of a fuel element following a loss of coolant. Zircaloy-4 cladding specimens 450 mm long were filled with alumina pellets and tested at temperatures between 630 and 845 0 C in flowing steam at atmospheric pressure. Internal test pressures were in the range 2.9-11.0 MPa (400-1600 1b/in 2 ). Maximum strains were observed of the same magnitude as those seen in the previous tests, but the shape of the deformation differed; in these tests the deformation progressively increased in the direction of the steam flow. These results are compared with those from multi-rod tests elsewhere, and it is suggested that heat transfer has a dominant effect in determining deformation. The implications for the behaviour of fuel elements in a loss-of-coolant accident are outlined. (author)

Superficial characterization and zircaloy-2 electrochemistry with hydrothermal deposit of platinum; Caracterizacion superficial y electroquimica de zircaloy-2 con deposito hidrotermal de platino

Energy Technology Data Exchange (ETDEWEB)

Contreras R, A.; Arganis J, C. R.; Medina A, A. L. [ININ, Carretera Mexico-Toluca s/n, 52750 Ocoyoacac, Estado de Mexico (Mexico); Gris C, M. M., E-mail: aida.contreras@inin.gob.mx [Comision Federal de Electricidad, Central Nucleoelectrica Laguna Verde, Carretera Cardel-Nautla Km 42.5, Alto Lucero, Veracruz (Mexico)

2011-11-15

The combustible elements of the boiling water nuclear reactors (BWR) are formed by zircaloy-2 tubes that contain in their interior UO{sub 2} pellets. With the objective of mitigating the speed of crack growth by IGSCC to a minimum negative impact on the BWR operation, General Electric developed the noble metals chemical addition (NMCA), in where noble metals particles as Pt, Pd, and Rh, are deposited on the surface of the metal to catalyze the recombination of H{sub 2} and O{sub 2}. Hydrogen is also injected to have it in excess and to favor this recombination (HWC) and zinc to reduce dose. In this work was oxidized zircaloy-2 low similar conditions to the HWC, platinum was deposited starting from a solution of Na{sub 2}Pt(OH){sub 6} with 30 ppm of Pt, in refined samples and without polishing, they were characterized by scanning electron microscopy, energy dispersed spectroscopy, XPS and electrochemistry, by means of Tafel curves and cyclical polarization. On the zircaloy surface was found a ZrO{sub 2} layer that remains under the different study conditions. Under HWC conditions is the oxides formation, possibly complex oxides of zirconium, iron and tin. After the platinum deposit these oxides decrease forming the sub-oxides: Zr{sub 2}O, Zr O, Zr{sub 2}O{sub 3}. The Tafel curves indicates the reduction of the oxygen of the sample with platinum and the cyclical polarization curves show that the reactions that happen on the zircaloy electrodes are not dur to located corrosion. (Author)

The steam pressure effect on high temperature corrosion of zircaloy-4

International Nuclear Information System (INIS)

Kim, K. P.; Park, G. H.

1998-01-01

To find the effect of pressure on the high temperature oxidation of zircaloy-4, an autoclave capable of measuring the degree of oxidation at high temperatures and high pressure was manufactured. The degree of high temperature oxidation of zircaloy-4 was measured at three different conditions, high pressure steam, high pressure Ar gas with small amount of steam, and 1 atm steam. All the measurements were done at 750 deg C. The oxide thickness is much thicker in high pressure steam, comparing to that in the 1 atm steam. And, the higher is the steam pressure, the thicker becomes the oxide. No effect was observed in the case of high pressure Ar containing small amount of steam. Many cracks exist on the surface of specimens oxidized at high pressure steam, which come from the enhanced tetragonal to monoclinic phase transformation due to high pressure steam. The enhanced oxidation seems to oxide cracking

External glass peening of zircaloy calandria tubes to increase the critical heat flux

International Nuclear Information System (INIS)

Fong, R.W.L.; Coleman, C.E.; Nitheanandan, T.; Kroeger, V.D.; Moyer, R.G.; Sanderson, D.B.; Root, J.H.; Rogge, R.B.

1997-12-01

Glass-peening the outside surfaces of Zircaloy calandria tubes increases the nucleation sites available for boiling heat transfer and has been demonstrated to enhance the critical heat flux (CHF) in pool-boiling experiments. The objective of this study is to optimise the heat-transfer enhancement by glass peening while ensuring that the microstructure of the peened tube is acceptable for reactor use. Pool-boiling tests were done using small Zircaloy tubes with as-received ('smooth') surfaces and variously peened surfaces, to evaluate two peening parameters, glass-bead size and the coverage of peened surface. Our results showed that the maximum enhancement of CHF (by 60% compared with as-received tubes) was obtained using a glass-bead size of 90-125 μm with a coverage of 100%. The CHF enhancement was found to be insensitive to glass-bead size over a wide range (from 60-90 μm to 125-180 μm). Using a fixed glass-bead size of 125-180 μm to evaluate the influence of peening coverage, the maximum effect on the CHF response was obtained with a coverage of 1 00%. The microstructures of the peened tubes were evaluated using light microscopy, X-ray and neutron diffraction, and mechanical tests. After peening, the microstructure in the subsurface layer (-30 μm) consisted of deformed α-Zr grains, and the crystallographic texture of the grains changed slightly. After stress-relieving at 500 degrees C for 1 h, some recrystallisation had occurred and the residual strains remaining in the tube were low. The tensile and burst properties of glass-peened and stress-relieved tubes were similar to those of as-received tubes. The microstructures introduced by peening and stress relieving were judged to have little effect on creep and growth behaviour. Since there are no deleterious consequences of the glass-peening treatment, the peened and stress-relieved tubes are found to be acceptable for reactor use. (author)

Characterization of electron beam welded Zircaloy-4

International Nuclear Information System (INIS)

Anishetty, Sharath; Manna, I.; Majumdar, J. Dutta

2015-01-01

Zirconium (Zr) alloys are the backbone materials for thermal reactors because of their low neutron absorption cross section and in addition have suitable properties like high temperature mechanical and corrosion properties. For various structural applications, different Zirconium based alloys are used. Zircaloy-4 (Zr-4) is most commonly used as channel boxes in boiling water reactors (BWRs), intermediate grid applications in pressurized water reactors (PWRs) and in fuel cladding. Zircaloy cladding acts as a barrier between the radioactive fuel and exterior coolants. Therefore, the structural integrity of the cladding tube is extremely important in the safe operation of reactors. Efforts are being made to produce Zircaloy-4 products with better mechanical properties. Different routes of processing are involved like forging, pilgering and extrusion are developed over years in fabricating components to improve in-reactor performance. In this study, microstructure and hardness properties of electron beam welded Zr-4 was evaluated

High temperature properties of Zircaloy--oxygen alloys

International Nuclear Information System (INIS)

Mellinger, G.B.; Bates, J.L.

1977-03-01

The effect of oxygen on three properties of Zircaloy-4 cladding relevant to LOCA evaluation codes was determined. Thermal expansion, elastic moduli, and thermal diffusivity were measured over the range room temperature--1200 0 C (2192 0 F) and 0.7 to 28 at.% oxygen. Thermal expansion and elastic moduli showed increases with oxygen concentration, while thermal diffusivity tended to decrease. Zircaloy-2 was examined over the same temperature range, but only to 5 at.% oxygen, differences in the properties between the two alloys were minor. The thermal emittance of Zircaloy-4 was measured in argon over the wavelength range 1.5 to 2.5 μm on previously oxidized tubing and on surfaces in the process of oxidizing in unlimited steam. For the latter, a high emittance (approximately 0.9) was reached at an oxide thickness of about 100 mg/dm 2 , and the tubing surface remained black and substoichiometric as oxidation continued at temperatures to 1200 0 C

Modeling of the cold work stress relieved Zircaloy-4 cladding tubes mechanical behavior under PWR operating conditions

International Nuclear Information System (INIS)

Richard, F.; Delobelle, P.; Leclercq, S.; Bouffioux, P.; Rousselier, G.

2003-01-01

This paper proposes a damaged viscoplastic model to simulate, for different isotherms (320, 350, 380, 400 and 420 degC), the out-of-flux anisotropic mechanical behavior of cold work stress relieved Zircaloy-4 cladding tubes over the fluence range 0-85.1024 nm -2 (E > 1 MeV). The model, identified from uni and biaxial tests conducted at 350 and 400 degC, is validated from tests performed at 320, 380 and 420 degC. This model is able to simulate strain hardening under internal pressure followed by a stress relaxation period (thermal creep), which is representative of a pellet cladding mechanical interaction occurring during a power transient (class 2 incidental condition). Both the integration of a scalar state variable, characterizing the damage caused by a bombardment with neutrons, and the modification of the static recovery law allowed us to simulate the fast neutron flux effect (irradiation creep). (author)

Precipitates in irradiated Zircaloy

International Nuclear Information System (INIS)

Chung, H.M.

1985-10-01

Precipitates in high-burnup (>20 MWd/kg U) Zircaloy spent-fuel cladding discharged from commercial boiling- and pressurized-water reactors have been characterized by TEM-HVEM. Three classes of primary precipitates were observed in the irradiated Zircaloys: Zr 3 O (2 to 6 nm), cubic-ZrO 2 (greater than or equal to 10 nm), and delta-hydride (35 to 100 nm). The former two precipitations appears to be irradiation induced in nature. Zr(Fe/sub x/Cr/sub 1-x/) 2 and Zr 2 (Fe/sub x/Ni/sub 1-x/) intermetallics, which are the primary precipitates in unirradiated Zircaloys, were largely dissolved after the high burnup. It seems, therefore, that the influence of the size and distribution of the intermetallics on the corrosion behavior may be quite different for the irradiated Zircaloys

Fast fracture of a zirconium alloy pressure tube: cause and implications

International Nuclear Information System (INIS)

Price, E.G.; Cheadle, B.A.

1985-12-01

The cause of the unstable fracture of a Zircaloy-2 pressure tube in the core of a CANDU reactor is reviewed. Failure was associated with the presence of brittle zones of zirconium hydride which developed as a result of thermal gradient induced hydrogen diffusion. Unstable fracture occurred when the partial thickness crack reached an unstable length and the crack ran 2 meters along the tube and terminated by circumferential tearing. The partial thickness defect initiated and propagated to an unstable length by delayed hydride cracking is high compared to fatigue progression and increases exponentially with temperature. Delayed hydride cracking can be prevented by reducing residual stresses to a minimum and by high standards of non-destructive testing that ensures freedom from unacceptable defects. Future prevention of fast fracture is based upon the inspection of a limited number of fuel channels for the presence of defects and for conditions which can cause hydride build-up together with the periodic removal of Zr-2.5wt% Nb tubes to monitor their condition

Autoclave corrosion of zircaloy-4 cladding samples in LiOH solutions

International Nuclear Information System (INIS)

Hermann, A.

2010-03-01

In reactor operation, pH of the cooling water is adjusted by addition of alkaline hydroxides, and LiOH has been found to be the most suitable one. The addition of LiOH above a certain concentration level (depending on temperature) increases the corrosion rate of zirconium and its alloys. Hydrogen pick-up by the metal is also increased, and this effect is used to produce hydrided specimens for different investigations using the corrosion reaction. At the Paul Scherrer Institute several projects were accomplished to investigate the influence of hydrogen in Zircaloy cladding on its mechanical properties. In order to produce hydrided specimens for comparison and for adjusting new equipment, Zircaloy tubing samples were hydrogen charged by autoclave corrosion in lithiated water. Results of the corrosion experiments are outlined in this publication. Because of the great variety of possible experimental parameters these results are still of interest for the scientific community. Autoclave corrosion was accomplished in 0.2 M or 0.5 M LiOH solution at a constant temperature of 340 o C and a pressure of 160 bar. The corrosion rate increases from 84 mg/(dm 2 d) in 0.2 M LiOH to 153 mg/(dm 2 d) in 0.5 M LiOH. The hydrogen pick-up fraction in 0.5 M LiOH amounts to 80%. In 0.5 M LiOH, Zircaloy tubing samples can be charged with ∼ 500 ppm hydrogen in about 40 hours. In the corrosion experiments described in this report a homogeneous distribution of hydrides should be expected (except very high hydride concentrations) because no temperature gradient exists through the tubing wall. Hydrogen stringers are homogeneously distributed with circumferential orientation (stress-relieved tubing samples). (author)

Investigation of Zircaloy-2 oxidation model for SFP accident analysis

Energy Technology Data Exchange (ETDEWEB)

Nemoto, Yoshiyuki, E-mail: nemoto.yoshiyuki@jaea.go.jp [Japan Atomic Energy Agency, 2-4 Shirakata, Ohaza, Tokai-mura, Naka-gun, Ibaraki, 319-1195 (Japan); Kaji, Yoshiyuki; Ogawa, Chihiro; Kondo, Keietsu [Japan Atomic Energy Agency, 2-4 Shirakata, Ohaza, Tokai-mura, Naka-gun, Ibaraki, 319-1195 (Japan); Nakashima, Kazuo; Kanazawa, Toru; Tojo, Masayuki [Global Nuclear Fuel – Japan Co., Ltd., 2-3-1, Uchikawa, Yokosuka-shi, Kanagawa, 239-0836 (Japan)

2017-05-15

The authors previously conducted thermogravimetric analyses on Zircaloy-2 in air. By using the thermogravimetric data, an oxidation model was constructed in this study so that it can be applied for the modeling of cladding degradation in spent fuel pool (SFP) severe accident condition. For its validation, oxidation tests of long cladding tube were conducted, and computational fluid dynamics analyses using the constructed oxidation model were proceeded to simulate the experiments. In the oxidation tests, high temperature thermal gradient along the cladding axis was applied and air flow rates in testing chamber were controlled to simulate hypothetical SFP accidents. The analytical outputs successfully reproduced the growth of oxide film and porous oxide layer on the claddings in oxidation tests, and validity of the oxidation model was proved. Influence of air flow rate for the oxidation behavior was thought negligible in the conditions investigated in this study. - Highlights: •An oxidation model of Zircaloy-2 in air environment was developed. •The oxidation model was validated by the comparison with oxidation tests using long cladding tubes in hypothetical spent fuel pool accident condition. •The oxidation model successfully reproduced the typical oxidation behavior in air.

Corrosion performance of new Zircaloy-2-based alloys

International Nuclear Information System (INIS)

Rudling, P.; Mikes-Lindbaeck, M.; Lethinen, B.; Andren, H.O.; Stiller, K.

1994-01-01

A material development project was initiated to develop a new zirconium alloy, outside the ASTM specifications for Zircaloy-2 and Zircaloy-4, with optimized hydriding and corrosion properties for both boiling water reactors and pressurized water reactors. A number of different alloys were manufactured. These alloys were long-term corrosion tested in autoclaves at 400 C in steam. Also, a 520 C/24 h steam test was carried out. The zirconium metal microstructure and the chemistry of precipitates were characterized by analytical electron microscopy. The metal matrix chemistry was determined by atom probe analysis. The paper describes the correlations between corrosion material performance and zirconium alloy microstructure

Stress corrosion cracking of Zircaloys. Final report

International Nuclear Information System (INIS)

Cubicciotti, D.; Jones, R.L.; Syrett, B.C.

1980-03-01

The overall aim has been to develop an improved understanding of the stress corrosion cracking (SCC) mechanism considered to be responsible for pellet-cladding interaction (PCI) failures of nuclear fuel rods. The objective of the present phase of the project was to investigate the potential for improving the resistance of Zircaloy to iodine-induced SCC by modifying the manufacturing techniques used in the commercial production of fuel cladding. Several aspects of iodine SCC behavior of potential relevance to cladding performance were experimentally investigated. It was found that the SCC susceptibility of Zircaloy tubing is sensitive to crystallographic texture, surface condition, and residual stress distribution and that current specifications for Zircaloy tubing provide no assurance of an optimum resistance to SCC. Additional evidence was found that iodine-induced cracks initiate at local chemical inhomogeneities in the Zircaloy surface, but laser melting to produce a homogenized surface layer did not improve the SCC resistance. Several results were obtained that should be considered in models of PCI failure. The ratio of axial to hoop stress and the temperature were both shown to affect the SCC resistance whereas the difference in composition between Zircaloy-2 and Zircaloy-4 had no detectable effect. Damage accumulation during iodine SCC was found to be nonlinear: generally, a given life fraction at low stress was more damaging than the same life fraction at higher stress. Studies of the thermochemistry of the zirconium-iodine system (performed under US Department of Energy sponsorship) revealed many errors in the literature and provided important new insights into the mechanism of iodine SCC of Zircaloys

Development of heat treated Zr-2.5% Nb alloy tubes for pressure tubes

International Nuclear Information System (INIS)

Saibaba, N.; Jha, S.K.; Tonpe, S.

2011-01-01

Zr-2.5% Nb alloy is the candidate material for pressure tubes of Pressurized Heavy Water Reactors (PHWR), and are manufactured in cold working condition while heat treated pressure tubes are used in RBMK and FUGEN type of reactors. The diametral creep of these tubes is the life limiting factor. This paper presents the extensive work carried out for the optimization of process parameters to manufacture heat treated Zr-2.5% Nb pressure tubes. Extensive dilactometry study was carried out to establish the transus temperature for the alloy and the effect of soaking temperature and cooling rate on the microstructure was characterized. On the basis of the study, water quenching (at 883 deg C) in the a b region with 20-25% primary a phase was selected, further cold worked, aged and finally autoclaved. Mechanical properties of the finished tubes were found to be comparable to the cold worked route. Large number of full sized tubes of about 700 - 800 mm long was produced to establish the repeatability. (author)

Variation in the strain anisotropy of Zircaloy with temperature and strain

International Nuclear Information System (INIS)

Hindle, E.D.; Worswick, D.

1984-01-01

The strong crystallographic texture which is developed during the fabrication of zirconium-based alloys causes pronounced anisotropy in their mechanical properties, particularly deformation. The tendency for circular-section tension specimens with a high concentration of basal poles in one direction to become elliptical when deformed in tension has been used in this study to provide quantitative data on the effects of both strain and temperature on strain anisotropy. Tension tests were carried out over a temperature range of 293 to 1193 K on specimens machined from Zircaloy-2 plate. The strain anisotropy was found to increase markedly at temperatures over 923 K, reaching a maximum in the region of 1070 K. The strain anisotropy increased with increasing strain in this temperature region. The study was extended to Zircaloy-4 pressurized-water reactor fuel cladding by carrying out tube swelling tests and evaluating the axial deformation produced. Although scatter in the test results was higher than that exhibited in the tension tests, the general trend in the data was similar. The effects of the strain anisotropy observed are discussed in relation to the effects of temperature on the ductility of Zircaloy fuel cladding tubes during postulated largebreak loss-of-coolant accidents

Development of NDT techniques for the inspection of WSGHWR pressure tubes

International Nuclear Information System (INIS)

Gray, B.S.; Highmore, P.J.; Rudlin, J.R.; Cooper, A.G.

1979-01-01

The fuel for the Steam Generating Heavy Water Reactor at Winfrith Heath is contained in vertical Zircaloy pressure tubes and is cooled by boiling light water. This paper describes the development of NDT techniques for the inservice examination of the pressure tubes to provide continuing assurance of the absence of axial crack-like defects. The resultant equipment has to operate in water-filled tubes in the presence of the radiation field due to the irradiated fuel elements in adjacent tubes. Also, a layer of surface oxide on the inside of the tubes has been found to significantly affect the behaviour of a prototype inspection device. To provide adequate sensitivity in these conditions, without the occurrence of unnecessary spurious indications, a combination of techniques has been developed. This involves the use of ultrasonics in both pulse-echo and 'pitch and catch' mode together with a single frequency eddy current technique. Laboratory work using artificial defects is described and also how the development programme was modified to accommodate the results of in-reactor tests using a prototype device. Reference is also made to the development of CCTV equipment to provide a supplementary visual examination. (author)

Reaction of tellurium with Zircaloy-4

International Nuclear Information System (INIS)

Boer, R. de; Cordfunke, E.H.P.

1994-09-01

Interaction of tellurium vapour with Zircaloy during the initial stage of an accident will lead to retention of tellurium in the core. For reliable estimation of the release behaviour of tellurium, it is necessary to know which zirconium tellurides are formed during this interaction. In this work the reaction of tellurium with Zircaloy-4 has been studied, using various reaction temperatures and tellurium vapour pressures. The compound ZrTe 2-x is formed on the surface of the Zircaloy in a broad range of reaction temperatures and vapour pressures. It is found that the formation of the more zirconium-rich compound Zr 5 Te 4 is favoured at high reaction temperatures is combination with low tellurium vapour pressures. (orig.)

Characterization of Zircaloy-4 tubing procured for fuel cladding research programs

International Nuclear Information System (INIS)

Chapman, R.H.

1976-01-01

A quantity of Zircaloy-4 tubing [10.92 mm outside diameter by 0.635 mm wall thickness] was purchased specifically for use in a number of related fuel cladding research programs sponsored by the Division of Reactor Safety Research, Nuclear Regulatory Commission (NRC/RSR). Identical tubing (produced simultaneously and from the same ingot) was purchased concurrently by the Electric Power Research Institute (EPRI) for use in similar research programs sponsored by that organization. In this way, source variability and prior fabrication history were eliminated as parameters, thus permitting direct comparison (as far as as-received material properties are concerned) of experimental results from the different programs. The tubing is representative of current reactor technology. Consecutive serial numbers assigned to each tube identify the sequence of the individual tubes through the final tube wall reduction operation. The report presented documents the procurement activities, provides a convenient reference source of manufacturer's data and tubing distribution to the various users, and presents some preliminary characterization data. The latter have been obtained routinely in various research programs and are not complete. Although the number of analyses, tests, and/or examinations performed to date are insufficient to draw statistically valid conclusions with regard to material characterization, the data are expected to be representative of the as-received tubing. It is anticipated that additional characterizations will be performed and reported routinely by the various research programs that use the tubing

Failure maps for internally pressurized Zr-2.5% Nb pressure tubes with circumferential temperature variations

International Nuclear Information System (INIS)

Shewfelt, R.S.W.

1986-01-01

During some postulated loss-of-coolant accidents, the pressure tube temperature may rise before the internal pressure drops, causing the pressure tube to balloon. The temperature around the pressure tube circumference would likely be nonuniform, producing localized deformation that could possibly cause failure. The computer program, GRAD, was used to determine the circumferential temperature distribution required to cause an internally pressurized Zr-2.5% Nb pressure tube to fail before coming into full contact with its calandria tube. These results were used to construct failure maps. 7 refs

Characterization of Zircaloy-2 and Zircaloy-4 by X-Ray fluorescence

International Nuclear Information System (INIS)

Sato, I.M.; Imakuma, K.; Salvador, V.L.R.

1981-03-01

The analytical characterization of zircaloy-2 and zircaloy-4 is intimataly connected with the determination of Sn, Fe, Cr, Ni, O, N, H, and Hf. An analytical method developed in this laboratory is discribed for the determination of metallic elements like Sn, Fe, Cr and Ni using the technique of X-ray fluorescence. The samples are prepared in the form of double-layer pellets using boric acid as a binding agent. The zircaloy-4 is dissolved in hydrofluoric acid and the metallic elements are converted to fluorides. The standard samples used for calibration are prepared from synthetic materials. The elements are determined by measuring the characteristic first order K α lines. A Zircaloy-4 sample analysed yielded the following values: Sn=1.30+-0.03%, Fe=0.18+-0.01%, Cr=0.088+-0.004% and Ni=14+-3 ppm. The reproducibility, precision, as well as the theoretical limit of detection of the method are discussed. The determination of the elements O, N and H present as occluded gas in the zircaloy is nearing completion. These analyses are being carried out by a Mass Spectrometric technique where an aliquot of the released gas is analysed. (Author) [pt

Improving the calandria tubes for CANDU reactors

International Nuclear Information System (INIS)

Coleman, C.E.; Fong, R.W.L.; Doubt, G.L.; Nitheanandan, T.; Sanderson, D.B.

1997-07-01

The Zircaloy-2 calandria tube has been improved to guard against abnormal operating conditions. It has been strengthened by either thickening or eliminating the weld to withstand the consequences of a pressure tube rupture. To exploit the moderator as a heat sink, both surfaces have been roughened and the inside surface ridged to maximise heat-transfer from an over-heated fuel channel during a postulated loss of coolant accident. (author)

A Eutectic Melting Study of Double Wall Cladding Tubes of FeCrAl and Zircaloy-4

Energy Technology Data Exchange (ETDEWEB)

Lim, Woojin; Son, Seongmin; Lee, You Ho; Lee, Jeong Ik; Ryu, Ho Jin [Korea Advanced Institute of Science and Technology, Daejeon (Korea, Republic of); Jeong, Eun [Kyunghee University, Yongin (Korea, Republic of)

2015-10-15

The eutectic melting behavior of FeCrAl/Zircaloy-4 double wall cladding tubes was investigated by annealing at various temperatures ranging from 900 .deg. C to 1300 .deg. C. It was found that significant eutectic melting occurred after annealing at temperatures equal to or higher than 1150 .deg. C. It means that an additional diffusion barrier layer is necessary to limit the eutectic melting between FeCrAl and Zircaloy-4 alloy cladding tubes. Coating of FeCrAl layers on the Zr alloy cladding tube is being investigated for the development of accident tolerant fuel by exploiting of both the oxidation resistance of FeCrAl alloys and the neutronic advantages of Zr alloys. Coating of FeCrAl alloys on Zr alloy cladding tubes can be performed by various techniques including thermal spray, laser cladding, and co-extrusion. Son et al. also reported the fabrication of FeCrAl/Zr ally double wall cladding by the shrink fit method. For the double layered cladding tubes, the thermal expansion mismatch between the dissimilar materials, severe deformation or mechanical failure due to the evolution of thermal stresses can occur when there is a thermal cycling. In addition to the thermal stress problems, chemical compatibilities between the two different alloys should be investigated in order to check the stability and thermal margin of the double wall cladding at a high temperature. Generally, it is considered that Zr alloy cladding will maintain its mechanical integrity up to 1204 .deg. C (2200 .deg. F) to satisfy the acceptance criteria for emergency core cooling systems.

A fracture mechanics model for iodine stress corrosion crack propagation in Zircaloy tubing

International Nuclear Information System (INIS)

Crescimanno, P.J.; Campbell, W.R.; Goldberg, I.

1984-01-01

A fracture mechanics model is presented for iodine-induced stress corrosion cracking in Zircaloy tubing. The model utilizes a power law to relate crack extension velocity to stress intensity factor, a hyperbolic tangent function for the influence of iodine concentration, and an exponential function for the influence of temperature and material strength. Comparisons of predicted to measured failure times show that predicted times are within a factor of two of the measured times for a majority of the specimens considered

Out-of-pile UO2/Zircaloy-4 experiments under severe fuel damage conditions

International Nuclear Information System (INIS)

Hofmann, P.

1983-01-01

Chemical interactions between UO 2 fuel and Zircaloy-4 cladding up to the melting point of zircaloy (Zry) are described. Out-of-pile UO 2 /zircaloy reaction experiments have been performed to investigate the chemical interaction behavior under possible severe fuel damage conditions (very high temperatures and external overpressure). The tests have been conducted in inert gas (1 to 80 bar) with 10-cm-long zircaloy cladding specimens filled with UO 2 pellets. The annealing temperature varied between 1000 and 1700 deg. C and the annealing period between 1 and 150 min. The extent of the chemical reaction depends decisively on whether or not good contact between UO 2 and zircaloy has been established. If solid contact exists, zircaloy reduces the UO 2 to form oxygen-stabilized α-Zr(O) and uranium metal. The uranium reacts with zircaloy to form a (U,Zr) alloy rich in uranium. The (U,Zr) alloy, which is liquid above approx. 1150 deg. C, lies between two α-Zr(O) layers. The UO 2 /zircaloy reaction obeys a parabolic rate law. The degree of chemical interaction is determined by the extent of oxygen diffusion into the cladding, and hence by the time and temperature. The affinity of zirconium for oxygen, which results in an oxygen gradient across the cladding, is the driving force for the reaction. The growth of the reaction layers can be represented in an Arrhenius diagram. The UO 2 /Zry-4 reaction occurs as rapidly as the steam/Zry-4 reaction above about 1100 deg. C. The extent of the interaction is independent of external pressure above about 10 bar at 1400 deg. C and 5 bar at 1700 deg. C. The maximum measured oxygen content of the cladding is approx. 6wt.%. Up to approx. 9 volume % of the UO 2 can be chemically dissolved by the zircaloy. In an actual fuel rod, complete release of the fission products in this region of the fuel must therefore be assumed. (author)

Plating on Zircaloy-2

International Nuclear Information System (INIS)

Dini, J.W.; Johnson, H.R.; Jones, A.

1979-03-01

Zircaloy-2 is a difficult alloy to coat with an adherent electroplate because it easily forms a tenacious oxide film in air and aqueous solutions. Procedures reported in the literature and those developed at SLL for surmounting this problem were investigated. The best results were obtained when specimens were first etched in either an ammonium bifluoride/sulfuric acid or an ammonium bifluoride solution, plated, and then heated at 700 0 C for 1 hour in a constrained condition. Machining threads in the Zircaloy-2 for the purpose of providing sites for mechanical interlocking of the plating also proved satisfactory

Effect of annealing temperature on the mechanical properties of zircaloy-4 cladding

International Nuclear Information System (INIS)

Beauregard, R.J.; Clevinger, G.S.; Murty, K.L.

1977-01-01

The mechanical properties of zircaloy cladding materials are sensitive to those fabrication variables which have an effect on the preferred crystallographic orientation or texture of the finished tube. The effect of one such variable, the final annealing temperature, on various mechanical properties is examined using tube reduced zircaloy-4 fuel rod cladding annealed at temperatures from 905F to 1060F. This temperature range provides cladding with varying degrees of recrystallization including full recrystallization. Hoop creep characteristics of zircaloy cladding were studied as a function of the annealing temperature using closed-end internal pressurization tests at 750F and hoop stresses of 10, 15, 20 and 25 ksi. The critical annealing temperature at which a minimum creep strain occurs decreases as the applied stress increases. An additional test at 700F and 30 ksi hoop stress was conducted to demonstrate that the critical annealing temperature is essentially independent of the test temperature. Plausible explanations based on differing substructures developed in cold-worked stress-relieved material are forwarded. The effect of annealing temperature on the room temperature mechanical anisotropy parameters, R and P, was studied. R-parameters were determined from in situ transverse strain gage measurements in uniaxial tensile tests. P-parameters were calculated from uniaxial test data (R and yield stress) and hoop yield stress determined in biaxial, closed-end internal pressurization tests

Effects of operating conditions on molten-salt electrorefining for zirconium recovery from irradiated Zircaloy-4 cladding of pressurized water reactor

Energy Technology Data Exchange (ETDEWEB)

Park, Jaeyeong, E-mail: d486916@snu.ac.kr [Department of Nuclear Engineering, Seoul National University, 1 Gwanak-ro, Gwanak-gu, Seoul 151-742 (Korea, Republic of); Choi, Sungyeol [Korea Atomic Energy Research Institute, 1045 Daedeok-daero, Yuseong-gu, Daejeon 305-353 (Korea, Republic of); Sohn, Sungjune [Department of Nuclear Engineering, Seoul National University, 1 Gwanak-ro, Gwanak-gu, Seoul 151-742 (Korea, Republic of); Kim, Kwang-Rag [Korea Atomic Energy Research Institute, 1045 Daedeok-daero, Yuseong-gu, Daejeon 305-353 (Korea, Republic of); Hwang, Il Soon [Department of Nuclear Engineering, Seoul National University, 1 Gwanak-ro, Gwanak-gu, Seoul 151-742 (Korea, Republic of)

2014-08-15

Highlights: • Computational simulation on electrorefining of irradiated Zircaloy-4 cladding. • Composition of irradiated Zircaloy-4 cladding of pressurized water reactor. • Redox behavior of elements in irradiated Zircaloy cladding during electrorefining. • Effect of electrorefining operating conditions on decontamination factor. - Abstract: To reduce the final waste volume from used nuclear fuel assembly, it is significant to decontaminate irradiated cladding. Electrorefining in high temperature molten salt could be one of volume decontamination processes for the cladding. This study examines the effect of operating conditions on decontamination factor in electrorefining of irradiated Zircaloy-4 cladding of pressurized water reactor. One-dimensional time-dependent electrochemical reaction code, REFIN, was utilized for simulating irradiated cladding electrorefining. Composition of irradiated Zircaloy was estimated based on ORIGEN-2 and other literatures. Co and U were considered in electrorefining simulation with major elements of Zircaloy-4 to represent activation products and actinides penetrating into the cladding respectively. Total 240 cases of electrorefining are simulated including 8 diffusion boundary layer thicknesses, 10 concentrations of contaminated molten salt and 3 termination conditions. Decontamination factors for each case were evaluated and it is revealed that the radioactivity of Co-60 in recovered zirconium on cathode could decrease below the clearance level when initial concentration of chlorides except ZrCl{sub 4} is lower than 1 × 10{sup −11} weight fraction if electrorefining is finished before anode potential reaches −1.8 V (vs. Cl{sub 2}/Cl{sup −})

Uniaxial ratcheting behavior of Zircaloy-4 tubes at room temperature

International Nuclear Information System (INIS)

Wen, Mingjian; Li, Hua; Yu, Dunji; Chen, Gang; Chen, Xu

2013-01-01

In this study, a series of uniaxial tensile, strain cycling and uniaxial ratcheting tests were conducted at room temperature on Zircaloy-4 (Zr-4) tubes used as nuclear fuel cladding in Pressurized Water Reactors (PWRs) for the purpose to investigate the uniaxial ratcheting behavior of Zr-4 and the factors which may influence it. The experimental results show that at room temperature this material features cyclic softening remarkably within the strain range of 1.6%, and former cycling under larger strain amplitude cannot retard cyclic softening of later cycling under lower strain amplitude. Uniaxial ratcheting strain accumulates in the direction of mean stress, and the ratcheting stain level is larger under tensile mean stress than that under compressive mean stress. Uniaxial ratcheting strain level increases with the increase of mean stress and stress amplitude, and decreases with the increase of loading rate. The sequence of loading rate appears to have no effects on the final ratcheting strain accumulation. Loading history has great influence on the uniaxial ratcheting behavior. Lower stress level after loading history with higher stress level leads to the shakedown of ratcheting. Higher loading rate after loading history with lower loading rate brings down the ratcheting strain rate. Uniaxial ratcheting behavior is sensitive to compressive pre-strain, and the decay rate of the ratcheting strain rate is slowed down by pre-compression

Stress corrosion crack growth in unirradiated zircaloy

International Nuclear Information System (INIS)

Pettersson, K.

1978-10-01

Experimental techniques suitable for the determination of stress corrosion crack growth rates in irradiated Zircaloy tube have been developed. The techniques have been tested on unirradiated. Zircaloy and it was found that the results were in good agreement with the results of other investigations. Some of the results were obtained at very low stress intensities and the crack growth rates observed, gave no indication of the existance of a K sub(ISCC) for iodine induced stress corrosion cracking in Zircaloy. This is of importance both for fuel rod behavior after a power ramp and for long term storage of spent Zircaloy-clad fuel. (author)

ACCEPT: a three-dimensional finite element program for large deformation elastic-plastic-creep analysis of pressurized tubes (LWBR/AWBA Development Program)

International Nuclear Information System (INIS)

Hutula, D.N.; Wiancko, B.E.

1980-03-01

ACCEPT is a three-dimensional finite element computer program for analysis of large-deformation elastic-plastic-creep response of Zircaloy tubes subjected to temperature, surface pressures, and axial force. A twenty-mode, tri-quadratic, isoparametric element is used along with a Zircaloy materials model. A linear time-incremental procedure with residual force correction is used to solve for the time-dependent response. The program features an algorithm which automatically chooses the time step sizes to control the accuracy and numerical stability of the solution. A contact-separation capability allows modeling of interaction of reactor fuel rod cladding with fuel pellets or external supports

Tensile strength of Zr-2.5 Nb pressure tubes: A statistical study

Energy Technology Data Exchange (ETDEWEB)

Shah, Priti Kotak, E-mail: pritik@barc.gov.in [Senior Scientist, Bhabha Atomic Research Centre, Mumbai, 400 085 (India); Dubey, J.S.; Datta, D.; Shriwastaw, R.S.; Rath, B.N.; Singh, R.N. [Senior Scientist, Bhabha Atomic Research Centre, Mumbai, 400 085 (India); Anantharaman, S. [Head, Post Irradiation Examination Division, Bhabha Atomic Research Centre, Mumbai (India); Chakravartty, J.K. [Director, Materials Group, Bhabha Atomic Research Centre, Mumbai (India)

2015-12-15

Highlights: • Tensile properties in axial and transverse direction for a number of Indian Zr-2.5 Nb PHWR pressure tubes. • Distribution of tensile properties of double-melted and quadruple-melted pressure tubes. • Tensile properties at front-end and back-end of the quadruple melted pressure tubes at room temperature and at 300 °C. - Abstract: In order to get an idea of the statistical variation in the tensile properties of the double-melted as well as quadruple melted Zr-2.5 Nb pressure tubes (PTs) and also the variation in tensile properties between the two ends of the pressure tubes, tension tests were carried out on around 50 pressure tube off-cuts. Longitudinal and transverse tensile specimens were prepared from these off-cuts of pressure tubes of double-melted and quadruple melted types. For quadruple melted pressure tubes the specimens were tested from both front-end and back-end off-cuts. Miniature flat tensile specimens having 1.8 mm width and 1.5 mm thickness and 7.6 mm gauge length were prepared from the pressure tube off-cuts without any flattening treatment. Tension tests were carried out in a screw-driven machine at room temperature and 300 °C for both front-end and back-end off-cuts of each of 16 pressure tubes. In general the transverse specimens showed higher yield strength (YS) and ultimate tensile strength (UTS) compared to the longitudinal specimens. Transverse specimens showed less strain hardening compared to the longitudinal specimens. The axial specimens showed higher uniform (UE) and total elongation (TE) compared to the transverse specimens. Double-melted pressure tubes showed relatively higher strength and lower elongation and larger standard deviation compared to the quadruple melted pressure tubes. Mean values of tensile properties showed that back-end off-cuts were relatively stronger and less ductile compared to the front-end off-cuts.

Process for reliewing stresses in a zircaloy 2 or zircaloy 4 strip

International Nuclear Information System (INIS)

Charquet, D.; Dombre, M.

1986-01-01

Fabrication process of a zircaloy 2 or zircaloy 4 strip with an oxygen content between 900 and 1600 ppm with the following mechanical properties: E0.2≥250MPa at 315 deg C, parallel and perpendicular A% ≥4 at 20 deg C. The strip is rolled and stabilized by heat treatment between 490 and 580 deg C for 1 to 10 minutes and partially recrystallized for 0.5 to 5 vol.%. It is used for spacers of nuclear fuels [fr

The corrosion of Zircaloy-4 fuel cladding in pressurized water reactors

International Nuclear Information System (INIS)

Van Swam, L.F.P.; Shann, S.H.

1991-01-01

This paper reports on the effects of thermo-mechanical processing of cladding on the corrosion of Zircaloy-4 in commercial PWRs that have been investigated. Visual observations and nondestructive measurements at poolside, augmented by observations in the hot cell, indicate that the initial black oxide transforms into a grey or tan later white oxide layer at a thickness of 10 to 15 μm independent of the thermal processing history of the tubing. At an oxide layer thickness of 60 to 80 μm, the oxide may spall depending somewhat on the particular oxide morphology formed and possibly on the frequency of power and temperature changes of the fuel rods. Because spalling of oxide lowers the metal-to-oxide interface temperature of fuel rods, it reduces the corrosion rate and is beneficial from that point of view. To determine the effect of thermo-mechanical processing on in-reactor corrosion of Zircaloy-4, oxide thickness measurements at poolside and in the hot cell have been analyzed with the MATPRO corrosion model. A calibrated corrosion parameter in this model provides a measure of the corrosion susceptibility of the Zircaloy-4 cladding. It was found necessary to modify the MATPRO equations with a burnup dependent term to obtain a near constant value of the corrosion parameter over a burnup range of approximately 10 to 45 MWd/kgU. Different calculational tests were performed to confirm that the modified model accurately predicts the corrosion behavior of fuel rods

Variation in the strain anisotropy of Zircaloy with temperature and strain

International Nuclear Information System (INIS)

Hindle, E.D.; Worswick, D.

1984-04-01

Strain anisotropy was investigated at temperatures in the range 293 to 1117K in circular tensile specimens prepared from rolled Zircaloy-2 plate so that their tensile axes were parallel to and transverse to the rolling direction. The strain anisotropy factor for both types of specimen increased markedly in the high alpha phase region above 923K reaching a maximum at circa 1070K. Above this temperature in the alpha-plus-beta phase region the strain anisotropy decreased rapidly as the proportion of beta phase increased and was almost non-existent at 1173K. The strain anisotropy was markedly strain dependent, particularly in the high alpha phase region. The study was extended to Zircaloy-4 pressurized water reactor (PWR) 17 x 17 type fuel rod tubing specimens which were strained under biaxial conditions using cooling conditions which promoted uniform diametral strain over most of their lengths (circa 250 mm). In these circumstances the strain anisotropy is manifest by a reduction in length. Measurement of this change along with that in diameter and wall thickness produced data from which the strain anisotropy factor was calculated. The results, although influenced by additional factors discussed in the paper, were similar to those observed in the uniaxial Zircaloy-2 tensile tests. (author)

Deformation texture and microtexture development in zircaloy-2

International Nuclear Information System (INIS)

Vanitha, C.; Kiran Kumar, M.; Samajdar, I.; Vishvanathan, N.N.; Dey, G.K.; Tewari, R.; Srivastava, D.; Banerjee, S.

2002-01-01

In the present study, two starting materials used were as-cast Zircaloy-2 with random texture and the finished tube with relatively stronger starting texture. Specimens of the alloys were hot rolled to various strains at different temperature. The texture measurement was carried out and was represented in the form of Orientation Distribution Function which showed a sluggish texture development on high temperature deformation. In the case of as cast alloy with increase in strain at a constant deformation temperature, development in the texture was significant. Upon increasing the working temperature, rate of the overall texture development has been found to reduce. This could be due to reduced slip-twin activities, recovery or due to recrystallization. Microstructural and relative hardening studies were carried out for understanding the mechanisms of deformation texture developments at warm and hot working stages. In the case of finished tube having initially strong texture exhibited slower development in texture on warm and hot rolling. (author)

Identification of the zirconium hydrides metallography in zircaloy-2; Contribucion al estudio por metalografia de los hidruros de circonio en Zircaloy-2

Energy Technology Data Exchange (ETDEWEB)

Garcia Gonzalez, F

1968-07-01

Technique for the Identification of the zirconium hydrides in metallographic specimens have been developed. Microhardness, quantitative estimation and relative orientation of the present hydrides as well as grain size determination of the different Zircaloy-2 tube specimens have also been made. The specimens used were corrosion- tested in water during various periods of time at 300 degree castrating, prior to the metallographic examination. Reference specimens, as received, and heavily hydride specimens in a hydrogen atmosphere at 800 degree centigrees, have been used in the previous stages of the work. No difficulties have been met in this early stage of acquaintanceship with the zirconium hydrides. (Author) 5 refs.

Effect of annealing temperature on the mechanical properties of Zircaloy-4 cladding

International Nuclear Information System (INIS)

Beauregard, R.J.; Clevinger, G.S.; Murty, K.L.

1977-01-01

The mechanical properties of Zircaloy cladding materials are sensitive to those fabrication variables which have an effect on the preferred crystallographic orientation or texture of the finished tube. The effect of one such variable, the final annealing temperature, on various mechanical properties is examined using tube reduced Zircaloy-4 fuel rod cladding annealed at temperatures from 905F to 1060F. This temperature range provides cladding with varying degrees of recrystallization including full recrystallization. The burst strength of the cladding at 650F decreased with the annealing temperature reaching a saturation value at approximately 1000F. The total circumferential elongation increased with the annealing temperature reaching a maximum at approximately 1000F and decreasing at higher temperatures. Hoop creep characteristics of Zircaloy cladding were studied as a function of the annealing temperature using closed-end internal pressurization tests at 750F and hoop stresses of 10, 15, 20 and 25 ksi. The effect of annealing temperature on the room temperature mechanical anisotropy parameters, R and P, was studied. The R-parameter was essentially independent of the annealing temperature while the P-parameter increased with annealing temperature. The mechanical anisotropy parameters were also studied as a function of the test temperature from ambient to approximately 800F using continuously monitored high precision extensometry. (Auth.)

Delayed hydride cracking in Zr-2.5Nb pressure tubes

International Nuclear Information System (INIS)

Mieza, Juan I.; Domizzi, Gladys; Vigna, Gustavo L.

2007-01-01

Zr-2.5 Nb alloy from CANDU pressure tubes are prone to failure by hydrogen intake. One of the degradation mechanisms is delayed hydride cracking, which is characterized by the velocity of cracking. In this work, we study the effect of beta zirconium phase transformation over delayed hydride cracking velocity in Zr-2.5 Nb alloy from pressure tubes. Acoustic emission technique was used for cracking detection. (author) [es

Thermal creep of Zircaloy-4 cladding

International Nuclear Information System (INIS)

Murty, K.L.; Clevinger, G.S.; Papazoglou, T.P.

1977-01-01

Data on the hoop creep characteristics of Zircaloy tubing were collected at temperatures between 600 F and 800 F, and at stress levels ranging from 10 ksi to 25 ksi using internal pressurization tests. At low driving forces, exposures as long as 2000 hours were found insufficient to establish steady state creep. The experimental data at temperatures of 650 F to 800 F correlate well with an exponential stress dependence, and the activation energy for creep was found to be in excellent agreement with that for self-diffusion. The range of stresses and temperatures is too small to study the overall effect of these variables on the activation energy for creep. The experimental steady state creep-rates and those predicted from the creep equation used agree within a factor of 1.3. These correlations imply that the mechanism for hoop creep of Zircaloy-4 cladding is characterized by an activation energy of approximately 60 kcal/mole and an activation area of about 20b 3 . In addition, the exponential stress dependence implies that the activation area for creep is stress-independent. These results suggest that the climb of edge dislocations is the rate controlling mechanism for creep of Zircaloy-4. The transient creep regime was also analysed on the premise that primary creep is directly related to the rate of dispersal of dislocation entanglements by climb. (Auth.)

Investigation of the effect of hydride and iodine on the mechanical behaviour of the zircaloy-4

International Nuclear Information System (INIS)

Soares, M.I.

1981-12-01

To investigate the effect of hydride and iodine on the mechanical behaviour of the zircaloy-4 tubes, deformation tests under pressure of samples hydrided in autoclave and of samples containing iodine were carried out, in order to simulate the fission product. The same tests were carried out in samples without hydride and iodine contents that were used as reference samples in the temperature range of 650 0 C-950 0 C. The hydrided samples and the samples containing iodine tested at 650 0 C and 750 0 C showed a higher ductility than the samples of reference. The hydrided samples tested at 850 0 C and 950 0 C showed a higher embritlement than the samples of reference and than the samples containing iodine tested at the same temperatures. A mechanical test has been developed to investigate the effect of hydride and iodine on the mechanical behaviour of the zircaloy-4 tubes. The mechanical test were carried out at room temperature. At room temperature the hydrition decreased the ductility of zircaloy-4. At room temperature the sample containing iodine showed a higher ductility than the sample without iodine. The combined action of hydrogen and iodine at room temperature enhanced the embrittlment of the samples zircaloy-4. (Author) [pt

Identification of the zirconium hydrides metallography in zircaloy-2

International Nuclear Information System (INIS)

Garcia Gonzalez, F.

1968-01-01

Technique for the Identification of the zirconium hydrides in metallographic specimens have been developed. Microhardness, quantitative estimation and relative orientation of the present hydrides as well as grain size determination of the different Zircaloy-2 tube specimens have also been made. The specimens used were corrosion- tested in water during various periods of time at 300 degree castrating, prior to the metallographic examination. Reference specimens, as received, and heavily hydride specimens in a hydrogen atmosphere at 800 degree centigrees, have been used in the previous stages of the work. No difficulties have been met in this early stage of acquaintanceship with the zirconium hydrides. (Author) 5 refs

Pressure effects on high temperature steam oxidation of Zircaloy-4

International Nuclear Information System (INIS)

Park, Kwangheon; Kim, Kwangpyo; Ryu, Taegeun

2000-01-01

The pressure effects on Zircaloy-4 (Zry-4) cladding in high temperature steam have been analyzed. A double layer autoclave was made for the high pressure, high temperature oxidation tests. The experimental test temperature range was 700 - 900 deg C, and pressures were 0.1 - 15 MPa. Steam partial pressure turns out to be an important one rather than total pressure. Steam pressure enhances the oxidation rate of Zry-4 exponentially. The enhancement depends on the temperature, and the maximum exists between 750 - 800 deg C. Pre-existing oxide layer decreases the enhancement about 40 - 60%. The acceleration of oxidation rate by high pressure team seems to be originated from the formation of cracks by abrupt transformation of tetragonal phase in oxide, where the un-stability of tetragonal phase comes from the reduction of surface energy by steam. (author)

Stress corrosion cracking of zircaloy. The use of laboratory data to predict in-reactor behaviour

International Nuclear Information System (INIS)

Miller, A.K.; Ocken, H.

1981-01-01

Pellet-cladding interaction (PCI) can lead to failure of the Zircaloy tubing used as cladding in water-cooled reactors. Many investigations have shown that the mechanism directly responsible for such fuel rod failures is stress corrosion cracking (SCC) of Zircaloy tubing. Laboratory studies have yielded extensive data on the time-to-failure (tsub(f)) behaviour of Zircaloy tubing specimens as a function of such important variables as the applied hoop stress (σ sub(h)), the iodine concentration (I 2 ), the temperature (T) and the fluence (F). These data have been used to predict the response of Zircaloy tubing exposed in-reactor. A typical approach is to fit laboratory data to obtain an empirical equation for tsub(f) in terms of the variables identified above. The question can then be posed as to whether it is appropriate to use such an empirical expression for predicting in-reactor behaviour. This paper describes the approach which has been taken in modelling the SCC process. It first reviews the experimental observations upon which the model is based. A summary of the key features of the model is then presented. The model's capabilities, emphasizing those predictions that are independent of data used to evaluate empirical constants, are briefly discussed. Finally, it is shown how the model can be used to predict important differences between the response of tubing specimens exposed in the laboratory and the response of large quantities of tubing exposed in-reactor

Irradiation capsule design capable of continuously monitoring the creepdown of Zircaloy fuel cladding

International Nuclear Information System (INIS)

Thoms, K.R.; Dodd, C.V.; van der Kaa, T.; Hobson, D.O.

1978-01-01

An irradiation capsule which permits continuous monitoring of the creepdown of Zircaloy tubing has been designed and given preliminary tests. This design effort is the major element of a cooperative research program between the United States Nuclear Regulatory Commission and the Netherlands Energy Research Foundation (ECN) and is a part of the NRC-sponsored Zircaloy creepdown program. The purpose of the Zircaloy creepdown program is to provide data on the deformation characteristics of Zircaloy tubes, typical of LWR fuel element cladding, under combined axial and tangential compressive stresses. These data will be used to verify and improve the material behavior codes that are used for the description of fuel pin behavior. The first capsule of this series contains a mockup test specimen which was machined with three different diameters, nominally 10.92-mm, 10.54-mm and 11.30-mm (.430-in., .415-in., and .445-in.). This test specimen can be moved axially thereby varying the lift-off and serving as a calibration device for the eddy-current deformation monitoring probes. Fabrication of this capsule has been completed and during out-or-reactor checkout we were able to obtain a resolution of better than 0.01-mm (0.0004-in.). The capsule is scheduled for installation in the HFR on February 8, 1978, for a 26 day irradiation test. The first pressurized capsule, and therefore the first one to monitor in-reactor cladding deformation, will be installed in the HFR on May 3, 1978

Control chart analysis of data regarding 0.2% yield strength (YS) and percent total circumferential elongation (%TCE) for zircaloy clad tubes for PHWR and BWR fuels

International Nuclear Information System (INIS)

Yadav, M.B.; Singh, Hari; Vaidyanathan, S.; Sood, D.D.; Raghavan, S.V.; Bandyopadhyay, A.K.; Kulkarni, P.G.

1992-01-01

Zircaloy cladding tubes for PHWR and BWR fuels are manufactured and tested at Nuclear Fuel Complex (NFC), Hyderabad. Atomic Fuels Division is carrying out the quality assurance of the fuels on behalf of Nuclear Power Corporation (NPC). In this paper an attempt has been made to assess whether the quality of the clad tubes has met the requirements specified for the two mechanical properties of the tubes namely 0.2% yield strength and percent total circumferential elongation using control chart technique. For this purpose data for about 100 lots in each case were used. Process means and process standard deviations for these properties and the control limits for the corresponding control charts were estimated. The main findings are: (i) In case of PHWR tubes the production quality level with respect to 0.2% YS is higher, while that in case of %TCE is lower causing rejection of lots. On the other hand in the case of BWR tubes the production quality levels with respect to both the properties are higher than the required one. (ii) With respect to 0.2% YS, in case of BWR tubes a change in the pattern of distribution is detected beyond the lot serial no.47. However in case of PHWR tubes, though the data falls into two groups, no such pattern is seen. A modification in the acceptance/rejection criterion of the lot has been suggested. It is also pointed out that to have a correct picture of the total variation it is necessary to study the within tube variation. (author). 4 figs, 2 tabs

Zircaloy nodular corrosion analysis by an image processing technique

International Nuclear Information System (INIS)

Kawashima, Junko; Sato, Kanemitsu; Kuwae, Ryosho; Higashinakagawa, Emiko

1987-01-01

An image processor has been fabricated to examine out-of-pile nodular corrosion for Zircaloy-2 tubings. The covering fraction, which is the percentage of the nodule occupying area on the Zircaloy surface, was measured with the processor. The covering fraction showed a strong correlation with the weight gain at any corrosion time of this experiment. The correlation observed can be explained by a model for the lenticular shape of the nodules. The image processor also gives unfolded pictures of the whole Zircaloy surface. By analyzing the picture, the location of the nodules generated was found to be determined in an early stage of corrosion. New nodules were not produced later, and the nodules only grew larger with time. (orig.)

The accelerated oxidation of zircaloy-4 at 700∼900 .deg. C in high pressure steam

International Nuclear Information System (INIS)

Kim, K. P.; Park, K. H.

1999-01-01

To find the effect of pressure on the high temperature oxidation of zircaloy-4, an autoclave capable of measuring the degree of oxidation at high temperatures and high pressure was manufactured. The specimens used in experiments are commercially available Zircaloy-4 used in Kori nuclear power plants. All the measurements were done at 700∼900 .deg. C in steam. Pressure effects were noticed. The oxide thickness was much thicker in high pressure steam, comparing to that in the 1 atm steam. And, the higher is the steam pressure, the thicker becomes the oxide. The enhancement of oxide growth rate at 700∼900 .deg. C in high pressure steam is approximately propotion to the power of 1.0∼1.6 of the ratio of experimental steam pressure to critical steam pressure. There is a critical steam pressure above that the oxidation rate enhances. The critical steam pressure was measured as 30∼40 bar. The enhanced oxidation seems from the oxide cracking due to the tetragonal to monoclinic phase transformation at high pressure steam

The oxidation kinetics of zircaloy - 4 under isothermal conditions

International Nuclear Information System (INIS)

Santos, A.M.M. dos; Cardoso, P.E.

1982-01-01

The oxidation kinetics of zircaloy-4 tubes was studied by means of isothermal tests in the temperature interval 500 0 C to 900 0 C. Dry oxygen and water steam, were used as oxidant agents. The results show that the oxidation kinetics law exhibits a behaviour from cubic to parabolic in the range of the time and temperatures of the experiment. Dry oxygen shows a stronger oxidation effect than water steam. A special mechanical test to study the embrittlement effect in the small samples of zircaloy tubes was used. (Author) [pt

Anisotropic deformation of Zr–2.5Nb pressure tube material at high temperatures

Energy Technology Data Exchange (ETDEWEB)

Fong, R.W.L., E-mail: fongr@aecl.ca [Fuel and Fuel Channel Safety Branch, Atomic Energy of Canada Limited, Chalk River Nuclear Laboratories, Chalk River, Ontario (Canada)

2013-09-15

Zr–2.5Nb alloy is used for the pressure tubes in CANDU® reactor fuel channels. In reactor, the pressure tube normally operates at 300 °C and experiences a primary coolant fluid internal pressure of approximately 10 MPa. Manufacturing and processing procedures generate an anisotropic state in the pressure tube which makes the tube stronger in the hoop (transverse) direction than in the axial (longitudinal) direction. This anisotropy condition is present for temperatures less than 500 °C. During postulated accident conditions where the material temperature could reach 1000 °C, it might be assumed that the high temperature and subsequent phase change would reduce the inherent anisotropy, and thus affect the deformation behaviour (ballooning) of the pressure tube. From constant-load, rapid-temperature-ramp, uniaxial deformation tests, the deformation rate in the longitudinal direction of the tube behaves differently than the deformation rate in the transverse direction of the tube. This anisotropic mechanical behaviour appears to persist at temperatures up to 1000 °C. This paper presents the results of high-temperature deformation tests using longitudinal and transverse specimens taken from as-received Zr–2.5Nb pressure tubes. It is shown that the anisotropic deformation behaviour observed at high temperatures is largely due to the stable crystallographic texture of the α-Zr phase constituent in the material that was previously observed by neutron diffraction measurements during heating at temperatures up to 1050 °C. The deformation behaviour is also influenced by the phase transformation occurring at high temperatures during heating. The effects of texture and phase transformation on the anisotropic deformation of as-received Zr–2.5Nb pressure tube material are discussed in the context of the tube ballooning behaviour. Because of the high temperatures in postulated accident scenarios, any irradiation damage will be annealed from the pressure tube material

Pressure tube type reactors

International Nuclear Information System (INIS)

Komada, Masaoki.

1981-01-01

Purpose: To increase the safety of pressure tube type reactors by providing an additional ECCS system to an ordinary ECCS system and injecting heavy water in the reactor core tank into pressure tubes upon fractures of the tubes. Constitution: Upon fractures of pressure tubes, reduction of the pressure in the fractured tubes to the atmospheric pressure in confirmed and the electromagnetic valve is operated to completely isolate the pressure tubes from the fractured portion. Then, the heavy water in the reactor core tank flows into and spontaneously recycles through the pressure tubes to cool the fuels in the tube to prevent their meltdown. By additionally providing the separate ECCS system to the ordinary ECCS system, fuels can be cooled upon loss of coolant accidents to improve the safety of the reactors. (Moriyama, K.)

Modeling of Zircaloy cladding degradation under repository conditions

International Nuclear Information System (INIS)

Santanam, L.; Raghavan, S.; Chin, B.A.

1989-07-01

Two potential degradation mechanisms, creep and stress corrosion cracking, of Zircaloy cladding during repository storage of spent nuclear fuel have been investigated. The deformation and fracture map methodology has been used to predict maximum allowable initial storage temperatures to achieve a thousand year life without rupture as a function of spent-fuel history. A stress analysis of fuel rods has been performed. Stresses in the outer zirconium oxide layer and the inner Zircaloy tube have been predicted for typical internal pressurization, oxide layer thickness, volume expansion from formation of the oxide layer and thermal expansion coefficients of the cladding and oxide. Stress relaxation occurring in-reactor has also been taken into account. The calculations indicate that for the anticipated storage conditions investigated, the outer zirconium oxide layer is in a state of compression thus making it unlikely that stress corrosion cracking of the exterior surface will occur. 20 refs., 6 figs., 9 tabs

Influence of temperature on the Zircaloy-4 plastic anisotropy; Influence de la temperature sur l`anisotropie plastique du Zircaloy-4

Energy Technology Data Exchange (ETDEWEB)

Limon, R.; Bechade, J.L.; Lehmann, S.; Maury, R.; Soniak, A. [CEA Centre d`Etudes de Saclay, 91 - Gif-sur-Yvette (France). Direction des Technologies Avancees; Mardon, J.P. [Societe Franco-Americaine de Constructions Atomiques (FRAMATOME), 92 - Paris-La-Defense (France)

1995-12-31

In order to improve the comportment modelling of PWR fuel pin, and more precisely their canning tubes, Framatome and the CEA have undertake an important study program of Zircaloy-4 mechanical properties. It includes in particular the study of the plasticity between 20 and 400 degree Celsius. This material being not isotropic because of the zirconium hexagonal crystal network and the texture presented by the canning tubes, its plastic anisotropy has been measured. The obtained results for the canning in *slack* and recrystallized before irradiation Zircaloy-4 are presented and the deformation systems able to explain the observed anisotropy is researched. (O.L.). 6 refs., 4 figs., 1 tab.

Localized deformation of zirconium-liner tube

International Nuclear Information System (INIS)

Nagase, Fumihisa; Uchida, Masaaki

1988-03-01

Zirconium-liner tube has come to be used in BWR. Zirconium liner mitigates the localized stress produced by the pellet-cladding interaction (PCI). In this study, simulating the ridging, stresses were applied to the inner surfaces of zirconium-liner tubes and Zircaloy-2 tubes, and, to investigate the mechanism and the extent of the effect, the behavior of zirconium liner was examined. As the result of examination, stress was concentrated especially at the edge of the deformed region, where zirconium liner was highly deformed. Even after high stress was applied, the deformation of Zircaloy part was small, since almost the concentrated stress was mitigated by the deformation of zirconium liner. In addition, stress and strain distributions in the cross section of specimen were calculated with a computer code FEMAXI-III. The results also showed that zirconium liner mitigated the localized stress in Zircaloy, although the affected zone was restricted to the region near the boundary between zirconium liner and Zircaloy. (author)

Development of Zr-2.5Nb pressure tubes for Advanced CANDU Reactor

International Nuclear Information System (INIS)

Bickel, G.A.; Griffiths, M.; Douchant, A.; Douglas, S.; Woo, O.T.; Buyers, A.

2010-01-01

In an Advanced CANDU Reactor (ACR), pressure tubes of cold-worked Zr-2.5Nb materials will be used in the reactor core to contain the fuel bundles and the light water coolant. They will be subjected to higher temperature, pressure and flux than that in a CANDU reactor. In order to ensure that these tubes will perform acceptably over their 30-year design life in such an environment, a manufacturing process has been developed to produce 6.5 mm thick ACR pressure tubes with optimized chemical composition, improved mechanical properties and in-reactor behaviour. The test and examination results show that, when compared with current in-service pressure tubes, the mechanical properties of ACR pressure tubes are significantly improved. Based on previous experience with CANDU reactor pressure tubes an assessment of the grain structure and texture indicates that the in-reactor creep deformation will be improved also. Analysis of the distribution of texture parameters from a trial batch of 26 tubes shows that the variability is reduced relative to tubes fabricated in the past. This reduction in variability together with a shift to a coarser grain structure will result in a reduction in diametral creep design limits and thus a longer economic life for the fuel channels of the advanced CANDU reactor. (author)

Computer modelling of eddy current probes for ISI of pressure tube/calandria tube assemblies in PHWRs

International Nuclear Information System (INIS)

Rao, B.P.C.; Shyamsunder, M.T.; Bhattacharya, D.K.; Raj, Baldev

1992-01-01

Non-destructive Evaluation (NDE) plays a major role in ensuring the safe and reliable operation of PHWRs which are the mainstay of India's nuclear power programme. An important in-service inspection (ISI) requirement in these reactors is carried out through Eddy Current Testing (ECT) of the pressure tube (PT)/calandria tube (CT) assemblies. The material of construction of these assemblies is zircaloy-2. The two main objectives of this ISI are the detection of garter spring between CT and PT and the profiling of gap between CT and PT. The paper discusses the work carried out at the authors' laboratory on the development of ECT probes for ISI of PT/CT assemblies. Emphasis has been given on the work done on the design and optimisation of the probes using computer modeling. A 2-D finite element code has been developed for this purpose. The code is developed around a diffusion equation which can be derived from Maxwell's equations governing the electromagnetic phenomenon. An axisymmetry has been considered, since the probes are bobbin type. Results of impedance plane outputs obtained by modelling and those by experiments using actual probes have shown good matching. Salient features of an indigenously developed interactive PC based data acquisition, analysis and retrieval system to cater to ISI of PC/CT assemblies are described. (author). 10 refs., 7 figs

Pressure tube reactor

International Nuclear Information System (INIS)

Susuki, Akira; Murata, Shigeto; Minato, Akihiko.

1993-01-01

In a pressure tube reactor, a reactor core is constituted by arranging more than two units of a minimum unit combination of a moderator sealing pipe containing a calandria tube having moderators there between and a calandria tube and moderators. The upper header and a lower header of the calandria tank containing moderators are communicated by way of the moderator sealing tube. Further, a gravitationally dropping mechanism is disposed for injecting neutron absorbing liquid to a calandria gas injection portion. A ratio between a moderator volume and a fuel volume is defined as a function of the inner diameter of the moderator sealing tube, the outer diameter of the calandria tube and the diameter of fuel pellets, and has no influence to intervals of a pressure tube lattice. The interval of the pressure tube lattice is enlarged without increasing the size of the pressure tube, to improve production efficiency of the reactor and set a coolant void coefficient more negative, thereby enabling to improve self controllability and safety. Further, the reactor scram can be conducted by injecting neutron absorbing liquid. (N.H.)

The deformation of zircaloy PWR cladding with low internal pressures, under mainly convective cooling by steam

International Nuclear Information System (INIS)

Hindle, E.D.; Mann, C.A.; Reynolds, A.E.

1981-01-01

The deformation behaviour is reported of specimens of Zircaloy PWR fuel cladding when directly heated in flowing steam. The range of internal pressures studied was 0.69-2.07 MPa; this extended earlier studies using higher pressures. The specimens were ramped and then held at a steady test temperature until rupture or until 600 seconds had elapsed. Under these conditions it was found that extended deformation occurred with pressures down to 1 MPa at temperatures up to 900 deg C. At lower pressures and higher temperatures there was no large extended deformation; this is believed to result from the effects of oxidation

Pressure tube reactor

International Nuclear Information System (INIS)

Seki, Osamu; Kumasaka, Katsuyuki.

1988-01-01

Purpose: To remove the heat of reactor core using a great amount of moderators at the periphery of the reactor core as coolants. Constitution: Heat of a reactor core is removed by disposing a spontaneous recycling cooling device for cooling moderators in a moderator tank, without using additional power driven equipments. That is, a spontaneous recycling cooling device for cooling the moderators in the moderator tank is disposed. Further, the gap between the inner wall of a pressure tube guide pipe disposed through the vertical direction of a moderator tank and the outer wall of a pressure tube inserted through the guide pipe is made smaller than the rupture distortion caused by the thermal expansion upon overheating of the pressure tube and greater than the minimum gap required for heat shiels between the pressure tube and the pressure tube guide pipe during usual operation. In this way, even if such an accident as can not using a coolant cooling device comprising power driven equipment should occur in the pressure tube type reactor, the rise in the temperature of the reactor core can be retarded to obtain a margin with time. (Kamimura, M.)

High-pressure hydriding of Zircaloy

International Nuclear Information System (INIS)

Kim, Y.S.

1996-01-01

The hydriding characteristics of Zircaloy-2(Zry), sponge zirconium (as a liner on Zry plate), and crystal-bar zirconium exposed to pure H 2 at 0.1 MPa or 7 MPa and 400 C were determined in a thermogravimetric apparatus. The morphology of the hydrided specimens was also examined by optical microscopy. For all specimen types, the rate of hydriding in 7 MPa H 2 was two orders of magnitude greater than in 0.1 MPa H 2 . For Zry, uniform bulk hydriding was revealed by hydride precipitates at room temperature and on one occasion, a sunburst hydride. In addition, all specimen types exhibited a hydride surface layer. In a duplex Zry/sponge-Zr specimen, Zry is more heavily hydrided than the sponge Zr layer. (orig.)

Tensile and fracture toughness characteristics of Zr-2.5Nb pressure tube

International Nuclear Information System (INIS)

Jung, H. C.; Kim, Y. S.; Ahn, S. B.; Kim, S. S.; Im, K. S.

2004-01-01

The object of this study is to evaluate the characteristics of tensile and fracture toughness of Zr-2.5Nb pressure tube. The transverse tensile tests were performed at various temperatures and the fracture toughness tests were carried out at room temperature using the CCT (curved compact tension) specimen. These specimens were directly machined from the pressure tube retaining original curvatures. Also, the fracture toughness of two sets of Zr-2.5Nb manufactured at different time was compared. The chemical analysis and the Vicker's hardness tests were performed at two sets of Zr-2.5Nb pressure tube. The Vicker's hardness value of SET-2 containing more oxygen and carbon relatively was higher about 11 than that of SET-1

The corrosion of zircaloy 2 in anaerobic synthetic cement pore solution

International Nuclear Information System (INIS)

Hansson, C.M.

1984-12-01

Measurements have been made of the corrosion rates of Zircaloy 2 tubes in anaerobic synthetic cement pore solution of pH 12.0-13.8. The samples were tested in the as-received condition by the polarization resistance technique using a Tafal constant of 52 mV/decade and, for all pH values, corrosion rates of 3.10 -5 A/m 2 (0.03 μm/yr) were determined. These corrosion currents are at the lower limit of the experimental detection range of the technique used. Some samples were then held at a low electrochemical potential, namely -1850 mV SCE, for several days but this treatment had only a minor effect on the behaviour of the Zircaloy: the value of corrosion rate was increased by a factor of 3 and the free potential was temporarily lowered but drifted towards more positive values after the applied potential was removed. Attempts were made to remove the passive film from the surface of the samples by electrochemical reduction. For practical, experimental reasons, this was not successful and, instead, the effect of removing the film by scratching the surface was investigated. At both the free potential and at applied cathodic potentials, an anodic current was detected immediately and the surface was scratched but, in all cases, the scratched area repassivated within a few seconds and the anodic corrosion current fell accordingly. Thus, it may be concluded that active corrosion of Zircaloy 2 in anaerobic concrete will not occur and, by comparison with measurements on steel, it is likely that the passive corrosion rates will be even lower in concrete than those measured in the synthetic pore solution. (Author)

High-temperature oxidation of Zircaloy-2 and Zircaloy-4 in steam

International Nuclear Information System (INIS)

Urbanic, V.F.; Heidrick, T.R.

1978-01-01

At temperatures above the (α + β)/β transformation temperature for zirconium alloys, steam reacts with β-Zr to form a superficial layer of zirconium oxide (ZrO 2 ) and an intermediate layer of oxygen-stabilized α-Zr. Reaction kinetics and the rate of growth of the combined (ZrO 2 + α-Zr) layer for Zircaloy-2 and Zircaloy-4 oxidation in steam were measured over the temperature range 1050-1850 o C. The reaction rates for both alloys were similar, obeyed parabolic kinetics and were not limited by gas phase diffusion. The parabolic rate constants were consistently less than those given by the Baker and Just correlation for zirconium oxidation in steam. A discontinuity was found in the temperature dependence of both the reaction rate and the rate of growth of the combined (ZrO 2 + α-Zr) layer. The discontinuity is attributed to a change in the oxide microstructure at the discontinuity temperature, an observation which is consistent with the zirconium-oxygen phase diagram. (author)

Stress corrosion crack initiation of Zircaloy-4 cladding tubes in an iodine vapor environment during creep, relaxation, and constant strain rate tests

Science.gov (United States)

Jezequel, T.; Auzoux, Q.; Le Boulch, D.; Bono, M.; Andrieu, E.; Blanc, C.; Chabretou, V.; Mozzani, N.; Rautenberg, M.

2018-02-01

During accidental power transient conditions with Pellet Cladding Interaction (PCI), the synergistic effect of the stress and strain imposed on the cladding by thermal expansion of the fuel, and corrosion by iodine released as a fission product, may lead to cladding failure by Stress Corrosion Cracking (SCC). In this study, internal pressure tests were conducted on unirradiated cold-worked stress-relieved Zircaloy-4 cladding tubes in an iodine vapor environment. The goal was to investigate the influence of loading type (constant pressure tests, constant circumferential strain rate tests, or constant circumferential strain tests) and test temperature (320, 350, or 380 °C) on iodine-induced stress corrosion cracking (I-SCC). The experimental results obtained with different loading types were consistent with each other. The apparent threshold hoop stress for I-SCC was found to be independent of the test temperature. SEM micrographs of the tested samples showed many pits distributed over the inner surface, which tended to coalesce into large pits in which a microcrack could initiate. A model for the time-to-failure of a cladding tube was developed using finite element simulations of the viscoplastic mechanical behavior of the material and a modified Kachanov's damage growth model. The times-to-failure predicted by this model are consistent with the experimental data.

In-reactor oxidation of zircaloy-4 under low water vapor pressures

Science.gov (United States)

Luscher, Walter G.; Senor, David J.; Clayton, Kevin K.; Longhurst, Glen R.

2015-01-01

Complementary in- and ex-reactor oxidation tests have been performed to evaluate the oxidation and hydrogen absorption performance of Zircaloy-4 (Zr-4) under relatively low partial pressures (300 and 1000 Pa) of water vapor at specified test temperatures (330 and 370 °C). Data from these tests will be used to support the fabrication of components intended for isotope-producing targets and provide information regarding the temperature and pressure dependence of oxidation and hydrogen absorption of Zr-4 over the specified range of test conditions. Comparisons between in- and ex-reactor test results were performed to evaluate the influence of irradiation.

In-reactor oxidation of zircaloy-4 under low water vapor pressures

International Nuclear Information System (INIS)

Luscher, Walter G.; Senor, David J.; Clayton, Kevin K.; Longhurst, Glen R.

2015-01-01

Complementary in- and ex-reactor oxidation tests have been performed to evaluate the oxidation and hydrogen absorption performance of Zircaloy-4 (Zr-4) under relatively low partial pressures (300 and 1000 Pa) of water vapor at specified test temperatures (330 and 370 ℃). Data from these tests will be used to support the fabrication of components intended for isotope-producing targets and provide information regarding the temperature and pressure dependence of oxidation and hydrogen absorption of Zr- 4 over the specified range of test conditions. Comparisons between in- and ex-reactor test results were performed to evaluate the influence of irradiation.

Combined effects of radiation damage and hydrides on the ductility of Zircaloy-2

International Nuclear Information System (INIS)

Wisner, S.B.; Adamson, R.B.

1998-01-01

Interest remains high regarding the effects of zirconium hydride precipitates on the ductility of reactor Zircaloy components, particularly in irradiated material. Previous studies have reported that ductility reductions are much greater at room temperature compared to reactor component temperatures. It is often concluded that the effects of irradiation dominate the ductility reduction observed in test specimens, although there is no consensus as to whether hydriding effects are additive. Many of the tests reported in the literature are difficult to interpret due to variations in test specimen geometry and material history. In this paper, we present the results of an experimental program aimed at clearly describing the combined effects of irradiation and hydriding on ductility parameters under conditions of a realistic test specimen design and well characterized hydride content, distribution and orientation. Experiments were conducted at 295 and 605 K, respectively on Zircaloy-2 tubing segments containing 10-800 ppm hydrogen and neutron fluences between 0.9 x 10 25 nm -2 (E>1 MeV). Tests utilized the well proven localized ductility specimen which applies plane strain tension in the hoop direction of the tubing segment. In all cases, hydrides were also oriented in the hoop or circumferential direction and were uniformly distributed across the tubing wall. Results indicate that at 605 K, the ductility of irradiated material was almost independent of hydride content, retaining above 4% uniform elongation and 25% reduction in an area for the highest fluences and hydrogen contents. Even at 295 K, measurable ductility was retained for irradiated material with up to 600 ppm hydrogen. In the paper, results of fractographic analyses and strain rate are also discussed

Delayed hydride cracking in irradiated Zr-2.5 % Nb pressure tubes

International Nuclear Information System (INIS)

Cirimello, Pablo; Coronel, Pascual; Haddad, Roberto; Lafont, Claudio; Mizrahi, Rafael

2003-01-01

Pressure tubes in CANDU nuclear power plants are made of Zr-2.5 % Nb alloy, which is susceptible to a cracking process called Delayed Hydride Cracking (DHC). Measurement of DHC velocity on irradiated pressure tubes is essential to assure the validity of the Leak Before Break criterion. This work was performed on samples from two pressure tubes taken out of the Embalse NPP in 1995, belonging to fuel channels A-14 and L-12. DHC velocity in the axial direction was measured at 211 C degrees for samples taken from different axial positions, which allowed to study its dependence on fast neutron fluency and irradiation temperature. Non-irradiated material was also tested. It was found that DHC velocity results for the tested material were similar to those obtained for a great number of tubes irradiated in other CANDU plants. (author)

Elucidating the iodine stress corrosion cracking (SCC) process for zircaloy tubing

International Nuclear Information System (INIS)

Nagai, M.; Shimada, S.; Nishimura, S.; Amano, K.

1984-01-01

Several experimental investigations were made to enhance understanding of the iodine stress corrosion cracking (SCC) process for Zircaloy: (1) oxide penetration process, (2) crack initiation process, and (3) crack propagation process. Concerning the effect of the oxide layer produced by conventional steam-autoclaving, no significant difference was found between results for autoclaved and as-pickled samples. Tests with 15 species of metal iodides revealed that only those metal iodides which react thermodynamically with zirconium to produce zirconium tetraiodide (ZrI 4 ) caused SCC of Zircaloy. Detailed SEM examinations were made on the SCC fracture surface of irradiated specimens. The crack propagation rate was expressed with a da/dt=C Ksup(n) type equation by combining results of tests and calculations with a finite element method. (author)

Fracture toughness of irradiated Zr-2.5Nb pressure tube from Indian PHWR

Science.gov (United States)

Shah, Priti Kotak; Dubey, J. S.; Shriwastaw, R. S.; Dhotre, M. P.; Bhandekar, A.; Pandit, K. M.; Anantharaman, S.; Singh, R. N.; Chakravartty, J. K.

2015-03-01

Fracture toughness of irradiated Zr-2.5Nb alloy pressure tube, fabricated by the cold pilgering and stress relieving route, was evaluated using disk compact tension type specimens. These specimens were punched out from the irradiated pressure tube (S-07), which was in service for about 8 effective full power years of reactor operation in the Kakrapar Atomic Power Station-2 (KAPS-2). The tests were carried out remotely inside a lead shielded enclosure. Crack growth during the test was measured using the direct current potential drop technique. The irradiated pressure tube showed low fracture toughness at 25 °C. The fracture toughness increased with increase in temperature up to 250 °C but was practically unaffected with further increase in temperature up to 300 °C. This paper discusses the fracture behavior of irradiated Indian pressure tube material and compares it with other data available.

Influence of temperature on the Zircaloy-4 plastic anisotropy

International Nuclear Information System (INIS)

Limon, R.; Bechade, J.L.; Lehmann, S.; Maury, R.; Soniak, A.

1995-01-01

In order to improve the comportment modelling of PWR fuel pin, and more precisely their canning tubes, Framatome and the CEA have undertake an important study program of Zircaloy-4 mechanical properties. It includes in particular the study of the plasticity between 20 and 400 degree Celsius. This material being not isotropic because of the zirconium hexagonal crystal network and the texture presented by the canning tubes, its plastic anisotropy has been measured. The obtained results for the canning in *slack* and recrystallized before irradiation Zircaloy-4 are presented and the deformation systems able to explain the observed anisotropy is researched. (O.L.). 6 refs., 4 figs., 1 tab

Analysis of the ballooning deformation of an internally pressurized thin-wall tube during fast thermal transients

International Nuclear Information System (INIS)

Lin, E.I.H.

1977-01-01

A large-strain time-dependent thermoplastic analysis has been developed for the ballooning deformation of a thin-wall tube subjected to internal pressure, axial loading, and fast thermal transients. This deformation initiates with the onset of plastic instability in the material, the onset being determined by a plastic-instability criterion for strain-rate sensitive materials. The interaction among the local ballooning geometry, the state of stress, and the plastic flow process was considered, and integration of the flow equations yields the local curvature and the states of stress and strain in the vicinity of the maximum ballooning site. The effects of axial constraint and heating rate were also discussed. The analysis was applied to a LWR Zircaloy cladding subjected to a constant heating rate and a range of internal pressures. The results agree very well with experimental strain-time data obtained from tube-burst tests. In most cases, the time of rupture was accurately predicted despite the lack of complete material-property data

Experimental and statistical study on fracture boundary of non-irradiated Zircaloy-4 cladding tube under LOCA conditions

Science.gov (United States)

Narukawa, Takafumi; Yamaguchi, Akira; Jang, Sunghyon; Amaya, Masaki

2018-02-01

For estimating fracture probability of fuel cladding tube under loss-of-coolant accident conditions of light-water-reactors, laboratory-scale integral thermal shock tests were conducted on non-irradiated Zircaloy-4 cladding tube specimens. Then, the obtained binary data with respect to fracture or non-fracture of the cladding tube specimen were analyzed statistically. A method to obtain the fracture probability curve as a function of equivalent cladding reacted (ECR) was proposed using Bayesian inference for generalized linear models: probit, logit, and log-probit models. Then, model selection was performed in terms of physical characteristics and information criteria, a widely applicable information criterion and a widely applicable Bayesian information criterion. As a result, it was clarified that the log-probit model was the best among the three models to estimate the fracture probability in terms of the degree of prediction accuracy for both next data to be obtained and the true model. Using the log-probit model, it was shown that 20% ECR corresponded to a 5% probability level with a 95% confidence of fracture of the cladding tube specimens.

Out-of pile mechanical test: simulating reactivity initiated accident (RIA) of zircaloy-4 cladding tube

Energy Technology Data Exchange (ETDEWEB)

Lee, Myung Ho; Kim, Jun Hwan; Choi, Byoung Kwon; Jeong, Young Hwan [Korea Atomic Energy Research Institute, Taejon (Korea, Republic of)

2004-07-01

The ejection or drop of a control rod in a reactivity initiated accident (RIA) causes a sudden increase in reactor power and in turn deposits a large amount of energy into the fuel. In a RIA, cladding tubes bear thermal expansion due to sudden reactivity and may fail from the resulting mechanical damage. Thus, RIA can be one of the safety margin reducers because the oxide on the tubes makes their thickness to support the load less as well as hydrides from the corrosion reduce the ductility of the tubes. In a RIA, the peak of reactor power from reactivity change is about 0.1m second and the temperature of the cladding tubes increases up to 1000 .deg. C in several seconds. Although it is hard to fully simulate the situation, several attempts to measure the change of mechanical properties under a RIA situation has done using a reduction coil, ring tension tests with high speed. This research was done to see the effect of oxide on the change of circumferential strength and ductility of Zircaloy-4 tubes in a RIA. The ring stretch tensile tests were performed with the strain rate of 1/sec and 0.01/s to simulate a transient of the cladding tube under a RIA. Since the test results of the ring tensile test are very sensitive to the lubricant, the tests were also carried out to select a suitable lubricant before the test of oxided specimens.

Fracture analysis of axially cracked pressure tube of pressurized heavy water reactor

International Nuclear Information System (INIS)

Krishnan, S.; Bhasin, V.; Mahajan, S.C.

1997-01-01

Three Dimensional (313) finite element elastic plastic fracture analysis was done for through wall axially cracked thin pressure tubes of 220 MWe Indian Pressurized Heavy Water Reactor. The analysis was done for Zr-2 and Zr-2.5Nb pressure tubes operating at 300 degrees C and subjected to 9.5 Mpa internal pressure. Critical crack length was determined based on tearing instability concept. The analysis included the effect of crack face pressure due to the leaking fluid from tube. This effect was found to be significant for pressure tubes. The available formulae for calculating J (for axially cracked tubes) do not take into account the effect of crack face pressure. 3D finite element analysis also gives insight into variation of J across the thickness of pressure tube. It was observed that J is highest at the mid-surface of tube. The results have been presented in the form of across the thickness average J value and a peak factor on J. Peak factor on J is ratio of J at mid surface to average J value. Crack opening area for different cracked lengths was calculated from finite element results. The fracture assessment of pressure tubes was also done using Central Electricity Generating Board R-6 method. Ductile tearing was considered

Fracture analysis of axially cracked pressure tube of pressurized heavy water reactor

Energy Technology Data Exchange (ETDEWEB)

Krishnan, S.; Bhasin, V.; Mahajan, S.C. [Bhabha Atomic Research Centre, Bombay (India)] [and others

1997-04-01

Three Dimensional (313) finite element elastic plastic fracture analysis was done for through wall axially cracked thin pressure tubes of 220 MWe Indian Pressurized Heavy Water Reactor. The analysis was done for Zr-2 and Zr-2.5Nb pressure tubes operating at 300{degrees}C and subjected to 9.5 Mpa internal pressure. Critical crack length was determined based on tearing instability concept. The analysis included the effect of crack face pressure due to the leaking fluid from tube. This effect was found to be significant for pressure tubes. The available formulae for calculating J (for axially cracked tubes) do not take into account the effect of crack face pressure. 3D finite element analysis also gives insight into variation of J across the thickness of pressure tube. It was observed that J is highest at the mid-surface of tube. The results have been presented in the form of across the thickness average J value and a peak factor on J. Peak factor on J is ratio of J at mid surface to average J value. Crack opening area for different cracked lengths was calculated from finite element results. The fracture assessment of pressure tubes was also done using Central Electricity Generating Board R-6 method. Ductile tearing was considered.

Nucleation and growth of intermetallic precipitates in Zircaloy-2 and zircaloy-4 and correlation to nodular corrosion behavior

International Nuclear Information System (INIS)

Maussner, G.; Steinberg, E.; Tenckhoff, E.

1987-01-01

One of the fundamental aspects in the history of the development of zirconium alloys for nuclear applications is the corrosion behavior under in-pile conditions. In boiling-water reactors (BWRs) and pressurized-water reactors (PWRs) the zirconium alloys Zircaloy-2 and Zircaloy-4 are the most commonly used materials, permitting attainment of a very high level of integrity and reliability. Nevertheless, efforts are required to optimize these well-established alloys with regard to their resistance to nodular corrosion, where improvements will give long-term advantages in fuel integrity and fuel economy. Phenomenological studies allow correlation of the nodular corrosion behavior with the morphological appearance of precipitated intermetallic phases in the microstructures of Zry-2 and Zry-4. To understand the fundamental processes of precipitation, particle nucleation-and-growth studies were made with Zry-2 and Zry-4 in different fabrication dimensions and with variations in β-quenching rates followed by isothermal and isochronical heat treatments. The microstructural characteristics of the precipitates were investigated by optical and transmission-electron microscopy. The macroscopic behavior was studied by electrical-resistivity measurements and hardness measurements. The nodular-corrosion susceptibility was determined by weight-gain and nodule distribution measurements after a 500 0 C laboratory-autoclave test

Pressure loss characteristics of LSTF steam generator heat-transfer tubes. Pressure loss increase due to tube internal instruments

International Nuclear Information System (INIS)

Suzuki, Mitsuhiro

1994-11-01

The steam generator of the Large-Scale Test Facility (LSTF) includes 141 heat-transfer U-tubes with different lengths. Six U-tubes among them are furnished with 15 or 17 probe-type instruments (conduction probe with a thermocouple; CPT) protuberant into the primary side of the U-tubes. Other 135 U-tubes are not instrumented. This results in different hydraulic conditions between the instrumented and non-instrumented U-tubes with the same length. A series of pressure loss characteristics tests was conducted at a test apparatus simulating both types of U-tube. The following pressure loss coefficient (K CPT ) was reduced as a function of Reynolds number (Re) from these tests under single-phase water flow conditions. K CPT =0.16 5600≤Re≤52820, K CPT =60.66xRe -0.688 2420≤Re≤5600, K CPT =2.664x10 6 Re -2.06 1371≤Re≤2420. The maximum uncertainty is 22%. By using these results, the total pressure loss coefficients of full length U-tubes were estimated. It is clarified that the total pressure loss of the shortest instrumented U-tube is equivalent to that of the middle-length non-instrumented U-tube and also that a middle-length instrumented U-tube is equivalent to the longest non-instrumented U-tube. Concludingly. it is important to take account of the CPT pressure loss mentioned above in estimation of fluid behavior at the non-instrumented U-tubes either by using the LSTF experiment data from the CPT-installed U-tubes or by using any analytical codes. (author)

Oxidation-induced deformation of zircaloy-4 tubing in steam in the temperature range 600-1000 degree C

International Nuclear Information System (INIS)

Aly, A.E.; Hussein, A.G.; EL-Raghy, S.M.; EL-Sayed, A.A.; EL-Banna, O.A.

1992-01-01

The oxidation-induced deformation of zircaloy-4 (zry-4) tubing in steam has been studied in the temperature range 600 to 1000 degree C. The induced deformation has been measured in both radial and axial directions of the tube. The effect of hydrogen addition to steam was also investigated. The oxidation-induced deformation has been characterized by uniform and non-uniform (distortion) strain period. During the uniform strain period the radial strain kinetics were found in general, to be parallel to the oxidation kinetics. The axial strain (δA) induced by oxidation was found to be always lower than the radial strain (εR). The addition of 5% by volume hydrogen to steam leads to an increase in the oxidation rate and to a decrease in the degree of anisotropy between radial and axial strains

High temperature interaction between UO2 and Zircaloy-4/silver mixture

International Nuclear Information System (INIS)

Uetsuka, Hiroshi; Nagase, Fumihisa; Otomo, Takashi

1995-12-01

The reaction between UO 2 and Zircaloy is a main material interaction in the reactor core during a severe accident of LWR. With a view of examining the influence of the core materials having low melting temperatures on the reaction, the effect of silver that is main component of PWR control rod alloy was investigated in the temperature range from 1373 to 1703K. Zircaloy was completely liquefied by the same weight of liquid silver at tested temperatures. The reaction between UO 2 and (Zircaloy+silver) mixture roughly obeyed a parabolic rate law. The determined reaction rate below about 1600K was much lower than that obtained by Hofmann et al. for the reaction between UO 2 and Zircaloy. However, it sharply increased with temperature and became comparable with the rate of UO 2 /Zircaloy reaction at about 1700K. Metallurgical examination including EPMA analysis revealed that Zr(O) layer formed at the reaction interface only for the tests below about 1600K correlated with the discontinuity of the temperature dependence of reaction rate. (author)

A tem investigation on intermetallic particles in zircaloy-2

International Nuclear Information System (INIS)

Sudarminto, Harini Sosiati; Kuwano, Noriyuki; Oki, Kensuke

1996-01-01

Tem investigation were conducted on the heat treated zircaloy-2 having the composition of Zr containing 1.6% Sn, 0.2% Fe, 0.1% Cr and 0.05% Ni (%wt) in order tostudy the characteristics of intermetallic particles related to the microstructural basis on the corrosion effect. Forged zircaloy-2 was annealed in the β-phase at 1050 C degrees for various isothermally in the α-phase region at 650 and 750 C degrees, followed by water quenching. The size precipates, the lower became their number. By increasing the annealing temperature, the growth of precipitates formed in this zircaloy-2 were of the Zr(Cr,Fe) 2 and Zr 2 (Fe,Cr,Ni) types. These kinds of precipitates and the ratios of Fe/Cr were independent of size and shape of precipitates and annealing time and temperature. (author), 16 refs, 2 tabs, 5 figs

Axial and transverse tensile properties Zr-2.5Nb pressure tube off-cuts

International Nuclear Information System (INIS)

Shah, Priti K.; Dubey, J.S.; Shriwastaw, R.S.; Balakrishnan, K.S.; Anantharaman, S.; Chakravartty, J.K.

2011-01-01

Zr-2.5Nb alloys in cold worked and stress relieved (CWSR) condition serves as pressure boundary for hot coolant in Indian Pressurized Heavy Water Reactor (IPHWR). Due to both microstructural and crystallographic anisotropy, the mechanical properties in general and fracture behavior in particular are anisotropic for this material. To understand the anisotropic mechanical behavior of the Zr-2.5Nb pressure tubes of IPHWRs, tension tests were carried out on the RAPS-2 and KAPS-2 pressure tube off-cuts. Off-cuts are the small pieces cut from the two ends of a pressure tube before installing it into the PHWR. Miniature flat tensile specimens (without applying any flattening treatment to the pressure tube) of both longitudinal (or axial) and transverse orientation were fabricated from the off-cuts. Tension tests were carried out both at room temperature and 300 deg C. The transverse specimens showed higher strength and lower elongation than that of the axial ones. The back-end off-cuts showed higher strength compared to front-end off-cuts along axial direction whereas the same is not true for transverse direction specimens. One typical plot obtained in the testing of one of the off-cut is shown. The paper will discuss about the importance of the work carried out, test specimens, test method and results obtained in detail

A combined experimental and FE analysis procedure to evaluate tensile behavior of zircaloy pressure tubes

International Nuclear Information System (INIS)

Samal, M.K.; Vaze, K.K.; Balakrishnan, K.S.; Anantharaman, S.

2012-01-01

Determination of transverse mechanical properties from the ring type of specimens directly machined from the nuclear reactor pressure tubes is not straightforward because of the presence of combined membrane as well as bending stresses arising in the loaded condition. In this work, we have performed ring-tensile tests on the un-irradiated ring tensile specimen using two split semi-cylindrical mandrels as the loading device. A 3-D finite element (FE) analysis was performed in order to determine the material true stress-strain curve by comparing experimental load-displacement data with those predicted by FE analysis. In order to validate the methodology, miniaturized tensile specimens were machined from these tubes and tested. It was observed that the stress-strain data as obtained from ring tensile specimen could describe the load displacement curve of the miniaturized flat tensile specimen very well. (author)

Prediction of failure of highly irradiated Zircaloy clad tubes under reactivity initiated accidents

International Nuclear Information System (INIS)

Jernkvist, L.O.

2003-01-01

This paper deals with failure of irradiated Zircaloy tubes under the heat-up stage of a reactivity initiated accident (RIA). More precisely, by use of a model for plastic strain localization and necking failure, we theoretically analyse the effects of local surface defects on clad ductility and survivability under RIA. The results show that even very shallow surface defects, e.g. arising from a non-uniform or partially spilled oxide layer, have a strong limiting effect on clad ductility. Moreover, in presence of surface defects, the ability of the clad tube to expand radially without necking failure is found to be extremely sensitive to the stress biaxiality ratio σ zz /σ θθ , which is here assumed to be in the range from 0 to 1. The results of our analysis are compared with clad ductility data available in literature, and their consequences for clad failure prediction under RIA are discussed. In particular, the results raise serious concerns regarding the applicability of failure criteria, which are based on clad strain energy density. These criteria do not capture the observed sensitivity to stress biaxiality on clad failure propensity. (author)

The effects of corrosion conditions and cold work on the nodular corrosion of zircaloy-4

International Nuclear Information System (INIS)

You, Gil Sung

1992-02-01

The nodular corrosion of Zircaloy-4 was investigated on the effects of corrosion conditions and cold work. Variation of steam pressures, heat-up environments and prefilms were considered and cold work effects were also studied. The corrosion rate of Zircaloy-4 was dependent on pressure between 1 and 100 atm and it followed the cubic law as W=16.85 x P 0.31 for plate specimens and W=12.69 x P 0.27 for tube specimens, where W is weight gain (mg/dm 2 ) and P is the steam pressure (atm). The environment variation in autoclave during heat-up period did not affect the early stage of nodular corrosion. The prefilm, which was formed at 500 .deg. C under 1 atm steam for 4 hours, restrained the formation of the initial small nodules. The oxide film formed under 1 atm steam showed no difference of electrical resistivity from the oxides formed under 100 atm steam pressure. Cold work specimens showed the higher resistivity against nodular corrosion than as-received specimens. The corrosion resistance arising from cold work seems to be due to the texture changes by the cold work. The results showed that cold work can affect the later stage of uniform corrosion and the early stage of nodular corrosion, namely, the nodule initiation stage

Fabrication of a pressurized water reactor fuel element prototype with Zy-control rod guide tubes

International Nuclear Information System (INIS)

Bezold, H.; Romeiser, H.J.

1978-10-01

A prototype fuel assembly with zircaloy guide was fabricated by mass production methods. The fastening of the Inconel spacer grids to the guide tubes and the transition joint for fixing the tubes to the stainless stell upper end-fitting of the assembly were investigated. Tools and welding devices were developed for the construction of the skeleton. (orig.) [de

Thermomechanical behavior and modeling of zircaloy cladding tubes from an unirradiated state to high burn-up

International Nuclear Information System (INIS)

Schaeffler-Le Pichon, I.; Geyer, P.; Bouffioux, P.

1997-01-01

Creep laws are nowadays commonly used to simulate the fuel rod response to the solicitations it faces during its life. These laws are sufficient for describing the base operating conditions (where only creep appears), but they have to be improved for power ramp conditions (where hardening and relaxation appear). The modification due to a neutronic irradiation of the thermomechanical behavior of stress-relieved Zircaloy 4 fuel tubes that have been analysed for five different fluences ranging from a non-irradiated material to a material for which the combustion rate was very high is presented. In the second part, a viscoplastic model able to simulate, for different isotherms, out-of-flux anisotropic mechanical behavior of the cladding tubes irradiated until high burn-up is proposed. Finally, results of numerical simulations show the ability of the model to reproduce the totality of the thermomechanical experiments. (author)

Ductility loss of ion-irradiated zircaloy-2 in iodine

International Nuclear Information System (INIS)

Shimada, M.; Terasawa, M.; Yamamoto, S.; Kamei, H.; Koizumi, K.

1981-01-01

An ion bombardment simulation technique for neutron irradiation was applied to 'thick' materials to study the effect of radiation damage on the ductility change in Zircaloy-2 in an iodine environment. Specimens were prepared from actual cladding tubes and, prior to the irradiation, they were heat-treated in vacuo at 450, 580, and 700/degree/C for 2 h. Irradiation was performed by 52-MeV alpha particles up to the 0.32 displacements per atom (dpa) at 340/degree/C. Ductility loss begins to appear after 0.03 dpa irradiation, both in iodine and argon gas environments. The iodine presence resulted in ductility reduction, compared with the argon result in all irradiation dose ranges examined. The stress applied during irradiation caused ductility loss to commence at lower dosage than in the case of stress-free irradiation. These results are discussed in relation to the existing stress corrosion cracking models

Aspects of welding of zircaloy thin tube to end plugin the experimental welding facility of fuel element fabrication laboratory

International Nuclear Information System (INIS)

Shafy, M.; El-Hakim, E.

1997-01-01

The work was achieved within the scope of developing egyptian nuclear fuel fabrication laboratory in inshas. It showed the results of developing a welding facility for performing a qualified zircaloy-2 and 4 thin tubes to end weld joints. The welding chamber design was developed to get qualified weld for both PWR and CANDU fuel rod configurations. Experimental works for optimizing the welding parameters of tungsten inert gas (TIG) welding and electron beam (EB) welding processes were achieved. The ld penetration deeper than the wall tube thickness can be obtained for qualified end plug weld joints. It recommended to use steel compensating block for radiographic inspection of end plug weld joints. The predominate defects that can be expected in end plug weld joints, are lack of penetration and cavity. The microstructure of the fusion zone and heat affected zones are Widmanstaetten structure and its grain size is drastically sensible to the heat generation and removal of arc welding. 16 figs

Correlations of CO2 at supercritical pressures in a vertical circular tube

International Nuclear Information System (INIS)

Li Zhihui; Jiang Peixue

2010-01-01

The experiment results of convection heat transfer of CO 2 at supercritical pressures in a 2 mm diameter vertical circular tube for upward flow and downward flow were analyzed for pressures ranging from 78 to 95 bar, inlet temperatures from to 25 to 40 degree C, and inlet Re numbers from 3000 to 20000. The results were compared with some well known empirical correlations for the heat transfer without buoyancy effects and the heat transfer with strong buoyancy effects. It is found that there is a big deviation between the experiment results and empirical correlations. Based on the experiment data, correlations are developed for the local Nusselt correlations of CO 2 at supercritical pressures in vertical circular tubes.(authors)

Heat transfer test in a tube using CO2 at supercritical pressures

International Nuclear Information System (INIS)

Kim, Hwan Yeol; Kim, Hyungrae; Song, Jin Ho; Cho, Bong Hyun; Bae, Yoon Yeong

2005-01-01

Heat transfer test facility, which is named as SPHINX (Supercritical Pressure Heat Transfer Investigation for NeXt Generation), has been constructed in KAERI for the study of heat transfer and pressure drop characteristics in a single tube, single rod and rod bundle at supercritical CO 2 conditions. The tests with supercritical water are difficult it terms of cost and effort, since the critical pressure and temperature of water are as high as 22.12 MPa and 374.14degC. As a substitute for water, CO 2 is selected for the test since the critical pressure and temperature of CO 2 are 7.38 MPa and 31.05degC that are much lower than those of water. This paper describes the design characteristics of the SPHINX and the experimental investigations on the heat transfer and pressure drop of a vertical single tube with an inside diameter of 4.4 mm with upward flow of supercritical CO 2 . The geometry of the single tube is the same as that of Kyushu University test performed with Freon (R22) for the direct comparison of a medium effect. The tests were performed with various heat and mass fluxes at a given pressure. The range of mass flux is 400∼1200 kg/m 2 s and the heat flux is chosen up to 150 kW/m 2 . The selected pressure are 7.75, 8.12, and 8.85 MPa. The test results are investigated and compared with the previous tests. (author)

N Reactor pressure tube 2566 postirradiation examination

International Nuclear Information System (INIS)

Scott, K.V.

1978-01-01

Pressure tube 2566 was removed from N Reactor in July, 1977 to initiate the postirradiation examination program required by the Technical Specifications. Destructive examination of the pressure tube, after a maximum accumulated fluence of 4.6 x 10 21 n/cm 2 (E > 1 MeV), was conducted at the Hanford Engineering Development Laboratory to determine the effects of reactor service on the mechanical properties and hydrogen absorption and corrosion characteristics of the pressure tube. Tube 2566 is the sixth tube removed for destructive examination since the initial reactor startup. Evaluation of test results reveal that no significant detrimental changes have occurred in the parameters studied, since the last tube was removed in 1974

Development of Zirconium alloys (for pressure tubes)

Energy Technology Data Exchange (ETDEWEB)

Kim, Young Suk; Kwon, Sang Chul; Choo, Ki Nam; Jung, Chung Hwan; Yim, Kyong Soo; Kim, Sung Soo; Baek, Jong Hyuk; Jeong, Yong Hwan; Kim, Kyong Ho; Cho, Hae Dong [Korea Atomic Energy Research Inst., Daeduk (Korea, Republic of); Hwang, S. K.; Kim, M. H. [Inha Univ., Incheon (Korea, Republic of); Kwon, S. I [Korea Univ., Seoul (Korea, Republic of); Kim, I. S. [Korea Advanced Inst. of Science and Technology, Taejon (Korea, Republic of)

1997-09-01

The objective of this research is to set up the basic technologies for the evaluation of pressure tube integrity and to develop improved zirconium alloys to prevent pressure tube failures due to DHC and hydride blister caused by excessive creep-down of pressure tubes. The experimental procedure and facilities for characterization of pressure tubes were developed. The basic research related to a better understanding of the in-reactor performances of pressure tubes leads to noticeable findings for the first time : the microstructural effect on corrosion and hydrogen pick-up behavior of Zr-2.5Nb pressure tubes, texture effect on strength and DHC resistance and enhanced recrystallization by Fe in zirconium alloys and etc. Analytical methodology for the assessment of pressure tubes with surface flaws was set up. A joint research is being under way with AECL to determine the fracture toughness of O-8 at the EOL (End of Life) that had been quadruple melted and was taken out of the Wolsung Unit-1 after 10 year operation. In addition, pressure tube with texture controlled is being made along with VNINM in Russia as a joint project between KAERI and Russia. Finally, we succeeded in developing 4 different kinds of zirconium alloys with better corrosion resistance, low hydrogen pickup fraction and higher creep strength. (author). 121 refs., 65 tabs., 260 figs

Obtaining zircaloy powder through hydriding

International Nuclear Information System (INIS)

Dupim, Ivaldete da Silva; Moreira, Joao M.L.

2009-01-01

Zirconium alloys are good options for the metal matrix in dispersion fuels for power reactors due to their low thermal neutron absorption cross-section, good corrosion resistance, good mechanical strength and high thermal conductivity. A necessary step for obtaining such fuels is producing Zr alloy powder for the metal matrix composite material. This article presents results from the Zircaloy-4 hydrogenation tests with the purpose to embrittle the alloy as a first step for comminuting. Several hydrogenation tests were performed and studied through thermogravimetric analysis. They included H 2 pressures of 25 and 50 kPa and temperatures ranging between from 20 to 670 deg C. X-ray diffraction analysis showed in the hydrogenated samples the predominant presence of ZrH 2 and some ZrO 2 . Some kinetics parameters for the Zircaloy-4 hydrogenation reaction were obtained: the time required to reach the equilibrium state at the dwell temperature was about 100 minutes; the hydrogenation rate during the heating process from 20 to 670 deg C was about 21 mg/h, and at constant temperature of 670 deg C, the hydride rate was about 1.15 mg/h. The hydrogenation rate is largest during the heating process and most of it occurs during this period. After hydrogenated, the samples could easily be comminuted indicating that this is a possible technology to obtain Zircaloy powder. The results show that only few minutes of hydrogenation are necessary to reach the hydride levels required for comminuting the Zircaloy. The final hydride stoichiometry was between 2.7 and 2.8 H for each Zr atom in the sample (author)

An improved model to predict nonuniform deformation of Zr-2.5 Nb pressure tubes

International Nuclear Information System (INIS)

Lei, Q.M.; Fan, H.Z.

1997-01-01

Present circular pressure-tube ballooning models in most fuel channel codes assume that the pressure tube remains circular during ballooning. This model provides adequate predictions of pressure-tube ballooning behaviour when the pressure tube (PT) and the calandria tube (CT) are concentric and when a small (<100 degrees C) top-to-bottom circumferential temperature gradient is present on the pressure tube. However, nonconcentric ballooning is expected to occur under certain postulated CANDU (CANada Deuterium Uranium) accident conditions. This circular geometry assumption prevents the model from accurately predicting nonuniform pressure-tube straining and local PT/CT contact when the pressure tube is subjected to a large circumferential temperature gradient and consequently deforms in a noncircular pattern. This paper describes an improved model that predicts noncircular pressure-tube deformation. Use of this model (once fully validated) will reduce uncertainties in the prediction of pressure-tube ballooning during a postulated loss-of-coolant accident (LOCA) in a CANDU reactor. The noncircular deformation model considers a ring or cross-section of a pressure tube with unit axial length to calculate deformation in the radial and circumferential directions. The model keeps track of the thinning of the pressure-tube wall as well as the shape deviation from a reference circle. Such deviation is expressed in a cosine Fourier series for the lateral symmetry case. The coefficients of the series for the first m terms are calculated by solving a set of algebraic equations at each time step. The model also takes into account the effects of pressure-tube sag or bow on ballooning, using an input value of the offset distance between the centre of the calandria tube and the initial centre of the pressure tube for determining the position radius of the pressure tube. One significant improvement realized in using the noncircular deformation model is a more accurate prediction in

Pressure tube type research reactor

International Nuclear Information System (INIS)

Ueda, Hiroshi.

1976-01-01

Object: To prevent excessive heat generation due to radiation of a pressure tube vessel. Structure: A pressure tube encasing therein a core comprises a dual construction comprising inner and outer tubes coaxially disposed. High speed cooling water is passed through the inner tube for cooling. In addition, in the outer periphery of said outer tube there is provided a forced cooling tube disposed coaxially thereto, into which cooling fluid, for example, such as moderator or reflector is forcibly passed. This forced cooling tube has its outer periphery surrounded by the vessel into which moderator or reflector is fed. By the provision of the dual construction of the pressure tube and the forced cooling tube, the vessel may be prevented from heat generation. (Ikeda, J.)

Hydrides blister formation and induced embrittlement on zircaloy-4 cladding tubes in reactivity initiated conditions

International Nuclear Information System (INIS)

Hellouin-De-Menibus, A.

2012-01-01

Our aim is to study the cladding fracture with mechanical tests more representative of RIA conditions, taking into account the hydrides blisters, representative strain rates and stress states. To obtain hydride blisters, we developed a thermodiffusion setup that reproduces blister growth in reactor conditions. By metallography, nano-hardness, XRD and ERDA, we showed that they are constituted by 80% to 100% of δ hydrides in a Zircaloy-4 matrix, and that the zirconium beneath has some radially oriented hydrides. We modeled the blister growth kinetics taking into account the hysteresis of the hydrogen solubility limit and defined the thermal gradient threshold for blister growth. The modeling of the dilatometric behavior of hydrided zirconium indicates the important role of the material crystallographic texture, which could explain differences in the blister shape. Mechanical tests monitored with an infrared camera showed that significant local heating occurred at strain rates higher than 0.1/s. In parallel, the Expansion Due to Compression test was optimized to increase the bi-axiality level from uniaxial stress to plane strain (HB-EDC and VHB-EDC tests). This increase in loading bi-axiality lowers greatly the fracture strain at 25 C and 350 C only in homogeneous material without blister. Eventually, the ductility decrease of unirradiated Zircaloy-4 cladding tube in function of the blister depth was quantified. (author) [fr

Improving the calandria tubes for CANDU reactors

International Nuclear Information System (INIS)

Coleman, C.E.; Fong, R.W.L.; Doubt, G.L.

1997-01-01

CANDU calandria tubes are made from annealed Zircaloy-2 sheet formed into a cylinder and welded along its length to make the tube. The current calandria tubes have given exemplary service for many years. With more stringent regulations and the need to accommodate warm cooling water in tropical countries, we started a development program to increase the margins for failure during postulated accidents. These improvements involve increasing the tube strength and optimising the heat-transfer from an excessively hot fuel channel to the cool moderator. If the postulated accident involves a pressure tube break, it would be desirable if the calandria tube withstood the full pressure of the heat-transport system. The weakest link in current calandria tubes is the weld. Thickening the weld can increase the strength by 20% while seamless tubes can be 45% stronger than current tubes. The latter tubes can hold full system pressure for many hours without failure. If during the postulated accident the fuel and pressure tube become excessively hot but do not touch the calandria tube, the radiant heat loss must be maximised. Current calandria tubes have an absorptivity (emissivity) of about 0.2. To protect the fuel and the fuel channel we have devised a finish to the inside surface of the calandria tube that increases the emissivity to 0.7. If during the postulated accident the hot pressure tube touches the cool calandria tube, the contact conductance and the critical heat flux must be optimised to ensure nucleate boiling of the moderator at the outside surface of the calandria tube and therefore efficient exploitation of the moderator as a heat sink. In laboratory tests small ridges on the inside surface and roughening of the outside surface have been shown to increase the margins against failure and increase the possible moderator temperatures thus providing the opportunity to decrease the cost of the moderator heat-exchange system and remove restrictions on reactor operation in

Influence de l'orientation des hydrures sur les modes de déformation, d'endommagement et de rupture du Zircaloy-4 hydruré.

OpenAIRE

Racine , Aude

2005-01-01

In pressurized water reactors of nuclear power plants, fuel pellets are contained in cladding tubes, made of Zirconium alloy, for instance Zircaloy-4. During their life in the primary water of the reactor (155 bars, 300°C), cladding tubes are oxidized and consequently hydrided. A part of the hydrogen given off precipitates as Zirconium hydrides in the bulk material and embrittles the material. This embitterment depends on many parameters, among which hydrogen content and orientation of hydrid...

Automatic measuring system of zirconium thickness for zirconium liner cladding tubes

International Nuclear Information System (INIS)

Matsui, K.; Yamaguchi, H.; Hiroshima, T.; Sakamoto, T.; Murayama, R.

1985-01-01

An automatic system of pure zirconium liner thickness for zirconium-zircaloy cladding tubes has been successfully developed. The system consists of three parts. (1) An ultrasonic thickness measuring method for mother tubes before cold rolling. (2) An electromagnetic thickness measuring method for the manufactured tubes. (3) An image processing method for the cross sectional view of the manufactured cut tube samples. In Japanese nuclear industry, zirconium-zircaloy cladding tubes have been tested in order to realize load following operation in the atomic power plant. In order to provide for the practical use in the near future, Sumitomo Metal Industries, Ltd. has been studied and established the practical manufacturing process of the zirconium liner cladding tubes. The zirconium-liner cladding tube is a duplex tube comprising an inner layer of pure zirconium bonded to zircaloy metallurgically. The thickness of the pure zirconium is about 10 % of the total wall thickness. Several types of the automatic thickness measuring methods have been investigated instead of the usual microscopic viewing method in which the liner thickness is measured by the microscopic cross sectional view of the cut tube samples

Oxidation-induced embrittlement and structural changes of Zircaloy-4 tubing in steam at 700-1000 deg. C

Energy Technology Data Exchange (ETDEWEB)

Ali, A E; Huessein, A G; El-Sayed, A A; El Banna, O A [Atomic Energy Authority, Cairo (Egypt); El Raghy, S M [Cairo Univ. (Egypt). Faculty of Engineering

1997-02-01

The oxidation-induced embrittlement and structural changes of Zircaloy-4 (KWU-Type) tubing was investigated under light water reactors (LWR) Loss-of-Coolant. Accident conditions (LOCA) in temperature range 700-1000 deg. C. The effect of hydrogen addition to steam was also investigated in the temperature range 800-1000 deg. C. The oxidation-induced embrittlement was found to be a function of both temperature and time. Fractography investigation of oxidized tubing showed a typical brittle fracture in the stabilized-alpha zone. The microhardness measurements revealed that the alpha-Zr is harder than that near the mid-wall position. The oxidation-induced embrittlement at 900 deg. C was found to be higher than at 1000 deg. C. The results also indicated that the addition of 5% by volume hydrogen to steam resulted in an increase in the degree of embrittlement. (author). 22 refs, 9 figs, 3 tabs.

Development of delayed hydride cracking resistant-pressure tube

Energy Technology Data Exchange (ETDEWEB)

Kim, Young Suk; Kwon, Sang Chul; Kim, S. S.; Yim, K. S

2000-10-01

For the first time, we demonstrate that the pattern of nucleation and growth of a DHC crack is governed by the precipitation of hydrides so that the DHC velocity and K{sub IH} are determined by an angle of the cracking plane and the hydride habit plane 10.7. Since texture controls the distribution of the 10.7 habit plane in Zr-2.5Nb pressure tube, we draw a conclusion that a textural change in Zr-2.5Nb tube from a strong tangential texture to the radial texture shall increase the threshold stress intensity factor, K{sub IH}, and decrease the delayed hydride cracking velocity. This conclusion is also verified by a complimentary experiment showing a linear dependence of DHCV and K{sub IH} with an increase in the basal component in the cracking plane. On the basis of the study on the DHC mechanism and the effect of manufacturing processes on the properties of Zr-2.5Nb tube, we have established a manufacturing procedure to make pressure tubes with improved DHC resistance. The main features of the established manufacturing process consist in the two step-cold pilgering process and the intermediate heat treatment in the {alpha} + {beta} phase for Zr-2.5Nb alloy and in the {alpha} phase for Zr-1Nb-1.2Sn-0.4Fe alloy. The manufacturing of DHC resistant-pressure tubes of Zr-2.5Nb and Zr-1N-1.2Sn-0.4Fe was made in the ChMP zirconium plant in Russia under a joint research with Drs. Nikulina and Markelov in VNIINM (Russia). Zr-2.5Nb pressure tube made with the established manufacturing process has met all the specification requirements put by KAERI. Chracterization tests have been jointly conducted by VNIINM and KAERI. As expected, the Zr-2.5Nb tube made with the established procedure has improved DHC resistance compared to that of CANDU Zr-2.5Nb pressure tube used currently. The measured DHC velocity of the Zr-2.5Nb tube meets the target value (DHCV <5x10{sup -8} m/s) and its other properties also were equivalent to those of the CANDU Zr-2.5Nb tube used currently. The Zr-1Nb-1.2

Oxidation of zircaloy-2 in high temperature steam

International Nuclear Information System (INIS)

Ikeda, Seiichi; Ito, Goro; Ohashi, Shigeo

1975-01-01

Oxidation tests were conducted for zircaloy-2 in steam at temperature ranging from 900 to 1300 0 C to clarify its oxidation kinetics as a nuclear fuel cladding materials in case of a loss-of-coolant accident. The influence of maximum temperature and heating rate of the specimen on its oxidation rate in steam was investigated. The changes in mechanical properties of the specimens after oxidation tests are also studied. The results obtained were summarized as follows: (1) The weight of the specimen after oxidation in steam increased two times as the time required to reach the maximum temperature increased from 1 to 10 mins. (2) The kinetics of oxidation of zircaloy-2 in steam were not affected by the difference in the surface condition before test such as chemical polishing or pre-oxidation in steam. (3) The dominant growth of oxide film on the surface of zircaloy-2 was observed at the initial stage of oxidation in steam. However, the thickness of oxygen-rich solid solution layer under the film increased gradually with the progress of oxidation and the ratio of oxygen in oxide to that in solid solution has a constant value of 8:2. (4) The breakaway took place only in the specimen subjected to 900 0 C repeated heating. This penomenon was caused by the local growth of the oxide below a crack of the oxide film resulting from the reheating of the specimen. (5) The results of bending tests showed that the deflection until fracture of the specimen was smaller for the one heated at a higher temperature even if the weight increase was of the same order of magnitude for both specimens. (6) It was concluded that the ductility of zircaloy-2 decreased remarkably at a heating temperature in excess of 1100 0 C for more than 5 min. (auth.)

Fracture toughness of irradiated Zr-2.5Nb pressure tube from KAPS-2 evaluated using disk compact tension specimens

International Nuclear Information System (INIS)

Shah, Priti Kotak; Dubey, J.S.; Balakrishnan, K.S.; Shriwastaw, R.S.; Dhotre, M.P.; Bhandekar, A.; Pandit, K.M.; Anantharaman, S.

2013-12-01

The report gives the results of the fracture toughness tests carried out over the range of temperatures on specimens prepared from the irradiated S-07Zr-2.5Nb pressure tube removed from Kakrapar Atomic Power Station-2 (KAPS-2) as a part of materials surveillance programme. The pressure tube had experienced ∼ 8 effective full power years (EFPY) of reactor operation and had hydrogen equivalent (H eq ) content less than 20 ppm along the tube length. The fracture toughness tests have been carried out using 30 mm Disk Compact Tension (DCT) specimens, that were punched out of the irradiated pressure tube. The disk punching was carried out using specially made shielded enclosure and hydraulic press. Fatigue pre-cracking and fracture toughness tests were performed using servo-hydraulic universal testing machine with Direct Current Potential Drop (DCPD) equipment to monitor the crack length. The tests were carried out at different test temperature from ambient to 300℃. The fracture toughness values have been used to estimate the critical pressure for the tube. The fracture properties indicate that such tubes have sufficient toughness to satisfy the Leak-Before-Break (LBB) criterion for in-reactor operation. (author)

Microstructure and orientation of hydrides in zircaloy-4 tubes for CAREM 25 fuel rods

International Nuclear Information System (INIS)

Juarez, G; Flores, A; Bianchi, D; Vizcaino, P

2012-01-01

The aim of the present work was giving support to the development of Zircaloy-4 fuel claddings for the CAREM 25 reactor through microstructural and mechanical properties studies along the manufacturing process. The manufacturing route was defined in 4 cold rolling stages and two thermal treatments, one at the middle and one after the last rolling stage. The first two rolling stages were performed in FAESA and the last two in PPFAECNEA using the rolling machine HPTR 8-15. The reference values for the evaluation were those indicated in the technical specification CAREM25 F ET-3-B0610. In this context, four tubes were received from FAESA. To these tubes microstructural and hydride orientation studies were performed to characterize the material in each step performed in PPFAE. The material received from FAESA has a grain size of 6 um, which fulfills the specification requirements for the final product (<11.2 um), so that, the final rolling stages (3rd and 4th) refine the grain until 3 um finished in the microstructure. Hydride morphology evolved from a random orientation in the recrystallized material or radial in the stress relieved material to the circumferential orientation requested in the specification. The final thermal treatment did not modify this morphology. The PD. (Marshall parameter) produced a value of 48, indicating that only 4% of the hydrides are oriented between 48 o and 90 o , that is, far from the circumferential direction (author)

Review of zircaloy oxidation

Energy Technology Data Exchange (ETDEWEB)

Iglesias, F.C. [Royal Military College of Canada, Kingston, Ontario (Canada); Lewis, B.J. [Univ. of Ontario Inst. of Technology, Faculty of Energy Systems and Nuclear Science, Oshawa, Ontario (Canada)

2013-07-01

This paper provides an overview of the kinetics for Zircaloy clad oxidation behaviour in steam and air during reactor accident conditions. The generation of chemical heat from metal/water reaction is considered. The effect of internal clad oxidation due to Zircaloy/UO{sub 2} interaction is also discussed. Low-temperature oxidation of Zircaloy due to water-side corrosion is further described. (author)

Adhesion property and high-temperature oxidation behavior of Cr-coated Zircaloy-4 cladding tube prepared by 3D laser coating

Energy Technology Data Exchange (ETDEWEB)

Kim, Hyun-Gil, E-mail: hgkim@kaeri.re.kr; Kim, Il-Hyun; Jung, Yang-Il; Park, Dong-Jun; Park, Jeong-Yong; Koo, Yang-Hyun

2015-10-15

A 3D laser coating technology using Cr powder was developed for Zr-based alloys considering parameters such as: the laser beam power, inert gas flow, cooling of Zr-based alloys, and Cr powder control. This technology was then applied to Zr cladding tube samples to study the effect of Cr coating on the high-temperature oxidation of Zr-based alloys in a steam environment of 1200 °C for 2000s. It was revealed that the oxide layer thickness formed on the Cr-coated tube surface was about 25-times lower than that formed on a Zircaloy-4 tube surface. In addition, both the ring compression and the tensile tests were performed to evaluate the adhesion properties of the Cr-coated sample. Although some cracks were formed on the Cr-coated layer, the Cr-coated layer had not peeled off after the two tests.

Stress corrosion testing of irradiated cladding tubes

International Nuclear Information System (INIS)

Lunde, L.; Olshausen, K.D.

1980-01-01

Samples from two fuel rods with different cladding have been stress corrosion tested by closed-end argon-iodine pressurization at 320 0 C. The fuel rods with stress relieved and recrystallized Zircaloy-2 had received burnups of 10.000 and 20.000 MWd/ton UO 2 , respectively. It was found that the SCC failure stress was unchanged or slightly higher for the irradiated than for the unirradiated control tubes. The tubes failed consistently in the end with the lowest irradiation dose. The diameter increase of the irradiated cladding during the test was 1.1% for the stress-relieved samples and 0.24% for the recrystallized samples. SEM examination revealed no major differences between irradiated and unirradiated cladding. A ''semi-ductile'' fracture zone in recrystallized material is described in some detail. (author)

Modelling of zircaloy-4 corrosion in nitrogen and oxygen mixtures at high temperature

International Nuclear Information System (INIS)

Lasserre, M.; Peres, V.; Pijolat, M.; Coindreau, O.; Duriez, C.; Mardon, J.P.

2015-01-01

Previous studies of zircaloy-4 corrosion in air have shown accelerated corrosion in the 600-1000 Celsius degrees temperature range with Zr nitrides precipitating near the metal/oxide surface. The aim of this series of slides is to assess the influence of N 2 and O 2 partial pressures on the kinetic rate of growth of a new phase and to propose a kinetic modelling of zircaloy-4 corrosion

Performance of pressure tubes in CANDU reactors

Energy Technology Data Exchange (ETDEWEB)

Rodgers, D.; Griffiths, M.; Bickel, G.; Buyers, A.; Coleman, C.; Nordin, H.; St Lawrence, S. [Canadian Nuclear Laboratories, Chalk River, Ontario (Canada)

2016-06-15

The pressure tubes in CANDU reactors typically operate for times up to about 30 years prior to refurbishment. The in-reactor performance of Zr-2.5Nb pressure tubes has been evaluated by sampling and periodic inspection. This paper describes the behavior and discusses the factors controlling the behaviour of these components. The Zr–2.5Nb pressure tubes are nominally extruded at 815{sup o}C, cold worked nominally 27%, and stress relieved at 400 {sup o}C for 24 hours, resulting in a structure consisting of elongated grains of hexagonal close-packed alpha-Zr, partially surrounded by a thin network of filaments of body-centred-cubic beta-Zr. These beta-Zr filaments are meta-stable and contain about 20% Nb after extrusion. The stress-relief treatment results in partial decomposition of the beta-Zr filaments with the formation of hexagonal close-packed alpha-phase particles that are low in Nb, surrounded by a Nb-enriched beta-Zr matrix. The material properties of pressure tubes are determined by variations in alpha-phase texture, alpha-phase grain structure, network dislocation density, beta-phase decomposition, and impurity concentration that are a function of manufacturing variables. The pressure tubes operate at temperatures between 250 {sup o}C and 310 {sup o}C with coolant pressures up to about 11 MPa in fast neutron fluxes up to 4 x 10{sup 17} n·m{sup -2}·s{sup -1} (E > 1 MeV) and the properties are modified by these conditions. The properties of the pressure tubes in an operating reactor are therefore a function of both manufacturing and operating condition variables. The ultimate tensile strength, fracture toughness, and delayed hydride-cracking properties (velocity (V) and threshold stress intensity factor (K{sub IH})) change with irradiation, but all reach a nearly limiting value at a fluence of less than 10{sup 25} n·m{sup -2} (E > 1 MeV). At this point the ultimate tensile strength is raised about 200 MPa, toughness is reduced by about 50%, V increases

Investigation of microstructure and mechanical properties of proton irradiated Zircaloy 2

Energy Technology Data Exchange (ETDEWEB)

Sarkar, Apu, E-mail: asarkar@barc.gov.in [Mechanical Metallurgy Division, Bhabha Atomic Reserch Centre, Mumbai, 400 085 (India); Kumar, Ajay [Nuclear Physics Division, Bhabha Atomic Reserch Centre, Mumbai, 400 085 (India); Mukherjee, S.; Sharma, S.K.; Dutta, D.; Pujari, P.K. [Radiochemistry Division, Bhabha Atomic Research Centre, Mumbai, 400 085 (India); Agarwal, A.; Gupta, S.K.; Singh, P. [Ion Accelerator Development Division, Bhabha Atomic Research Centre, Mumbai, 400 085 (India); Chakravartty, J.K. [Mechanical Metallurgy Division, Bhabha Atomic Reserch Centre, Mumbai, 400 085 (India)

2016-10-15

Samples of Zircaloy 2 have been irradiated with 4 MeV protons to two different doses. Microstructures of the unirradiated and irradiated samples have been characterized by Electron Back Scatter Diffraction (EBSD), X-ray diffraction line profile analysis (XRDLPA), Positron Annihilation Lifetime Spectroscopy (PALS) and Coincident Doppler Broadening (CDB) Spectroscopy. Tensile tests and micro hardness measurements have been carried out at room temperature to assess the changes in mechanical properties of Zircaloy 2 due to proton irradiation. The correlation of dislocation density, grain size and yield stress of the irradiated samples indicated that an increase in dislocation density due to irradiation is responsible for the change in mechanical behavior of irradiated Zircaloy.

Iodine induced stress corrosion cracking of zircaloy cladding tubes

International Nuclear Information System (INIS)

Brunisholz, L.; Lemaignan, C.

1984-01-01

Iodine is considered as one of the major fission products responsible for PCI failure of Zry cladding by stress corrosion cracking (SCC). Usual analysis of SCC involves both initiation and growth as sequential processes. In order to analyse initiation and growth independently and to be able to apply the procedures of fracture mechanics to the design of cladding, with respect to SCC, stress corrosion tests of Zry cladding tubes were undertaken with a small fatigue crack (approx. 200 μm) induced in the inner wall of each tube before pressurization. Details are given on the techniques used to induce the fatigue crack, the pressurization test procedure and the results obtained on stress releaved or recrystallized Zry 4 tubings. It is shown that the Ksub(ISCC) values obtained during these experiments are in good agreement with those obtained from large DCB fracture mechanics samples. Conclusions will be drawn on the applicability of linear elastic fracture mechanics (LEFM) to cladding design and related safety analysis. The work now underway is aimed at obtaining better understanding of the initiation step. It includes the irradiation of Zry samples with heavy ions to simulate the effect of recoil fragments implanted in the inner surface of the cladding, that could create a brittle layer of about 10 μm

Method of repairing pressure tube type reactors

International Nuclear Information System (INIS)

Asada, Takashi.

1983-01-01

Purpose: To enable to re-start the reactor operation in a short time, upon occurrence of failures in a pressure tube, as well as directly examine the cause for the failures in the pressure tube. Method: The pressure tube reactor main body comprises a calandria tank of a briquette form, pressure tubes, fuel assemblies and an iron-water shielding body. If failure is resulted to a pressure tube, the reactor operation is at first shutdown and nuclear fuel assemblies are extracted to withdraw from the pressure tube. Then, to an inlet pipe way and an outlet pipeway connected to the failed pressure tube, are attached plugs by means of welding or the like at the appropriate position where the radiation exposure dose is lower and the repairing work can be performed with ease. The pressure tube is disconnected to withdraw from the inlet pipeway and the outlet pipeway and, instead, radiation shielding plug tube is inserted and shield cooling device is actuated if required, wherein the reactor is actuated to re-start the operation. (Yoshino, Y.)

Statistical analysis and modelling of in-reactor diametral creep of Zr-2.5Nb pressure tubes

Energy Technology Data Exchange (ETDEWEB)

Jyrkama, Mikko I., E-mail: mjyrkama@uwaterloo.ca [Department of Civil and Environmental Engineering, University of Waterloo, 200 University Avenue West, Waterloo, ON, Canada N2L 3G1 (Canada); Bickel, Grant A., E-mail: grant.bickel@cnl.ca [Canadian Nuclear Laboratories, Chalk River Laboratories, Chalk River, ON, Canada K0J 1J0 (Canada); Pandey, Mahesh D., E-mail: mdpandey@uwaterloo.ca [Department of Civil and Environmental Engineering, University of Waterloo, 200 University Avenue West, Waterloo, ON, Canada N2L 3G1 (Canada)

2016-04-15

Highlights: • New and simple statistical model of pressure tube diametral creep. • Based on surveillance data of 328 pressure tubes from eight different CANDU reactors. • Uses weighted least squares (WLS) to regress out operating conditions. • The shape of the diametral creep profiles are predicted very well. • Provides insight and relative ranking of strain behaviour of in-service tubes. - Abstract: This paper presents the development of a simplified regression approach for modelling the diametral creep over time in Zr-2.5 wt% Nb pressure tubes used in CANDU reactors. The model is based on a large dataset of in-service inspection data of 328 different pressure tubes from eight different CANDU reactor units. The proposed weighted least squares (WLS) regression model is linear in time as a function of flux and temperature, with a temperature-dependent variance function. The model predicts the shape of the observed diametral creep profiles very well, and is useful not merely for prediction, but also for assessing tube-to-tube variability and manufacturing properties among the inspected tubes.

Iodine stress-corrosion cracking in irradiated Zircaloy cladding

International Nuclear Information System (INIS)

Mattas, R.F.; Yaggee, F.L.; Neimark, L.A.

1979-01-01

Irradiated Zircaloy cladding specimens, which had experienced fluences from 0.1 to 6 x 10 21 n/cm 2 (E>0.1 MeV), were gas-pressure tested in an iodine environment to investigate their stress-corrosion cracking (SCC) susceptibility. The test temperatures and hoop stresses ranged from 320 to 360 0 C and 150 to 500 MPa, respectively. The results indicate that irradiation, in general, increases the susceptibility of Zircaloy to iodine SCC. For specimens that experienced fluences >2 x 10 21 n/cm 2 (E>0.1 MeV), the 24-h failure stress was 177+-18 MPa, regardless of the preirradiation metallurgical condition. An analytical model for iodine SCC has been developed which agrees reasonably well with the test results

Study of the Zircaloy-2 welding; Estudio de la soldadura de Zircaloy-2

Energy Technology Data Exchange (ETDEWEB)

Rodriguez-Solano, R; Jimenez Moreno, J M

1968-07-01

After a bibliographical analysis of the Zircaloy-2 properties its welding was approached. The selected procedure is the TIG (Tungsten Inert Gas) d.c. arc-welding under an inert atmosphere vessel. A detailed description of the equipment and characteristics is given. During the tests two types of argon were used: one with 96 ppm. Impurities, the other with 7 ppm- impurities. It is al so mentioned the welding in helium atmosphere. The contamination of the welding was evaluated through hardness testing. (Author) 3 refs.

Contrastive Analysis and Research on Negative Pressure Beam Tube System and Positive Pressure Beam Tube System for Mine Use

Science.gov (United States)

Wang, Xinyi; Shen, Jialong; Liu, Xinbo

2018-01-01

Against the technical defects of universally applicable beam tube monitoring system at present, such as air suction in the beam tube, line clogging, long sampling time, etc., the paper analyzes the current situation of the spontaneous combustion fire disaster forecast of mine in our country and these defects one by one. On this basis, the paper proposes a research thought that improving the positive pressure beam tube so as to substitute the negative pressure beam tube. Then, the paper introduces the beam tube monitoring system based on positive pressure technology through theoretical analysis and experiment. In the comparison with negative pressure beam tube, the paper concludes the advantage of the new system and draws the conclusion that the positive pressure beam tube is superior to the negative pressure beam tube system both in test result and test time. At last, the paper proposes prospect of the beam tube monitoring system based on positive pressure technology.

Corrosion kinetic of 2 and 4 zircaloys in air at high temperatures

International Nuclear Information System (INIS)

Goncalves, A.C.; Goncalves, Z.C.

1986-01-01

The corrosion results of 2 and 4 zircaloys obtained in a thermal balance between 500 and 850 0 C are discussed based on the model of 'reduction of diffusion path'. The behaviour of both alloys has shown almost similar in this interval of temperature, proving that the corrosion is processed by an identical kinetic mechanism. It is still analysed the formation of superposed layer of porous oxide and the possible influence of the oxygen partial pressure in inversion velocities between 750 and 800 0 C. (Author) [pt

Delayed hydride cracking in Zr-2.5% wt Nb pressure tubes

International Nuclear Information System (INIS)

Cirimello, Pablo; Haddad, Roberto; Domizzi, Gladys

2003-01-01

During service, pressure tubes of CANDU nuclear power reactor are prone to suffer crack growth by delayed hydride cracking (DHC). For a given H 2 plus D 2 concentration there is a critical temperature (T c ) below which DHC may occur. In this work, T c was measured for CCT specimens cut from Zr-2.5 Wt % Nb pressure tubes. Hydrogen was added to the specimens to get concentrations of 40, 59 and 72 ppm. It was found that T c is higher than the corresponding precipitation temperature. The axial crack velocity (V p ) was also measured. Decreasing temperature from T c makes V p increase until a maximum is attained at a temperature close to precipitation temperature. At lower temperatures, in the presence of precipitated hydrides, decreasing temperature implies lower velocities, following an Arrhenius law: Vp=Aexp(-Q/RT), with an activation energy Q= 66 KJ/mol K. (author)

Hydriding and neutron irradiation in zircaloy-4

International Nuclear Information System (INIS)

Ramos, Ruben Fortunato; Martin, Juan Ezequiel; Orellano, Pablo; Dorao, Carlos; Analia Soldati; Ghilarducci, Ada Albertina; Corso, Hugo Luis; Peretti, Hernan Americo; Bolcich, Juan Carlos

2003-01-01

The composition of Zircaloy-4 for nuclear applications is specified by the ASTM B350 Standard, that fixes the amount of alloying elements (Sn, Fe, Cr) and impurities (Ni, Hf, O, N, C, among others) to optimize good corrosion and mechanical behavior.The recycling of zircaloy-4 scrap and chips resulting from cladding tube fabrication is an interesting issue.However, changes in the final composition of the recycled material may occur due to contamination with tool pieces, stainless steel chips, turnings, etc. while scrap is stored and handled. Since the main components of the possible contaminants are Fe, Cr and Ni, it arises the interest in studying up to what limit the Fe, Ni and Cr contents could be exceeded beyond the standard specification without affecting significantly the alloy properties.Zircaloy-4 alloys elaborated with Fe, Cr and Ni additions and others of standard composition in use in nuclear plants are studied by tensile tests, SEM observations and EDS microanalysis.Some samples are tested in the initial condition and others after hydriding treatments and neutron irradiation in the RA6

The second eddy current testing of zircaloy tube samples from the OECD Halden reactor project at Reactor Fuel Examination Facility, Tokai, JAERI

International Nuclear Information System (INIS)

Ohwada, Isao; Nishino, Yasuharu

1986-07-01

The Reactor Fuel Examination Facility in Tokai/JAERI (Japan Atomic Energy Research Institute) joined to the second round robin programme on eddy current test of the Halden/IFE. In the programme, two zircaloy tube samples with some artificial defects were provided for measurements. To clarify the locations in axial and azimuthal directions, types and dimensions of the provided artificial defects, measured signals from eddy current test were analysed in comparison with the known defects on the calibration tube. As a result, fourteen defects were determined from the measurements. Then, the location, the type and the relative dimension of them were also revealed. The results of those eddy current test are described in this paper. (author)

High-temperature transient creep properties of CANDU pressure tubes

International Nuclear Information System (INIS)

Fong, R.W.L.; Chow, C.K.

2002-06-01

During a hypothetical large break loss-of-coolant accident (LOCA), the coolant flow would be reduced in some fuel channels and would stagnate and cause the fuel temperature to rise and overheat the pressure tube. The overheated pressure tube could balloon (creep radially) into contact with its moderator-cooled calandria tube. Upon contact, the stored thermal energy in the pressure tube is transferred to the calandria tube and into the moderator, which acts as a heat sink. For safety analyses, the modelling of fuel channel deformation behaviour during a large LOCA requires a sound knowledge of the high-temperature creep properties of Zr-2.5Nb pressure tubes. To this extent, a ballooning model to predict pressure-tube deformation was developed by Shewfelt et al., based on creep equations derived using uniaxial tensile specimens. It has been recognized, however, that there is an inherent variability in the high-temperature creep properties of CANDU pressure tubes. The variability, can be due to different tube-manufacturing practices, variations in chemical compositions, and changes in microstructure induced by irradiation during service in the reactor. It is important to quantify the variability of high-temperature creep properties so that accurate predictions on pressure-tube creep behaviour can be made. This paper summarizes recent data obtained from high-temperature uniaxial creep tests performed on specimens taken from both unirradiated (offcut) and irradiated pressure tubes, suggesting that the variability is attributed mainly to the initial differences in microstructure (grain size, shape and preferred orientation) and also from tube-to-tube variations in chemical composition, rather than due to irradiation exposure. These data will provide safety analysts with the means to quantify the uncertainties in the prediction of pressure-tube contact temperatures during a postulated large break LOCA. (author)

Young's modulus of crystal bar zirconium and zirconium alloys (zircaloy-2, zircaloy-4, zirconium-2.5wt% niobium) to 1000 K

International Nuclear Information System (INIS)

Rosinger, H.E.; Ritchie, I.G.; Shillinglaw, A.J.

1975-09-01

This report contains experimentally determined data on the dynamic elastic moduli of zircaloy-2, zircaloy-4, zirconium-2.5wt% niobium and Marz grade crystal bar zirconium. Data on both the dynamic Young's moduli and shear moduli of the alloys have been measured at room temperature and Young's modulus as a function of temperature has been determined over the temperature range 300 K to 1000 K. In every case, Young's modulus decreases linearly with increasing temperature and is expressed by an empirical equation fitted to the data. Differences in Young's modulus values determined from specimens with longitudinal axes parallel and perpendicular to the rolling direction are small, as are the differences between Young's moduli determined from strip, bar stock and fuel sheathing. (author)

The deformation of Zircaloy PWR cladding with low internal pressures, under mainly convective cooling by steam

International Nuclear Information System (INIS)

Hindle, E.D.; Mann, C.A.; Reynolds, A.E.

1981-08-01

Simulated PWR fuel rods clad with Zircaloy-4 were tested under convective steam cooling conditions, by pressurising to 0.69-2.07MPa (100-300lb/in 2 ), then ramping at 10 0 C/s to various temperatures in the region 800-955 0 C and holding until either 600 s elapsed or rupture occurred. The length of cladding strained 33% or more was greatest (about 20 times the original diameter) when the initial internal pressure was 1.38+-0.17 PMa (200+-25lb/in 2 ), and the temperature 885 0 C. It is thought that this results from oxidation strengthening of the surface layers acting as an additional mechanism for stabilising the deformation and/or partial superplastic deformation. To avoid adjacent rods in a fuel assembly touching at any temperature, the pressure would have to be less than about 1MPa (145 1b/in 2 ). If the pressure was 1.38MPa (200lb/in 2 ) then the rods would not swell sufficiently to touch if the temperature did not exceed about 840 0 C. (author)

Parametric studies of cutting zircaloy-2 sheets with a laser beam

International Nuclear Information System (INIS)

Ghosh, S.; Badgujar, B.P.; Goswami, G.L.

1996-01-01

The highly reactive and pyrophoric nature of zirconium alloys limits the use of conventional thermal sources (e.g., plasma arc cutting, oxygen flame cutting, etc.) for the cutting and drilling of these alloys. In this context, a highly coherent laser beam provides a good alternative for the cutting and drilling. In the present paper, laser beam cutting of zircaloy-2 sheets of 1.1 mm and 0.74 mm thickness is performed using a 300 W average power pulsed Nd:YAG laser. Pulse energy, pulse repetition rate, nozzle gap, gas pressure and cutting speed were varied to give different laser cutting conditions. Metallographic study of the cut surfaces showed the presence of transformed beta phase in the heat affected zone (HAZ) near the cut surface. The microhardness value across the cut surface was also measured. It showed a gradual increase in microhardness from the base metal (160 VHN) towards the HAZ having a maximum value of 365 VHN. The results of parametric studies of the cutting indicated that, with proper selection of process parameters, very narrow cuts can be easily made in zircaloy-2 using a pulsed Nd:YAG laser with a saving in material and at a much faster rate than alternative processes such as plasma arc cutting and oxygen flame cutting

Hydrogen pickup and redistribution in alpha-annealed Zircaloy-4

International Nuclear Information System (INIS)

Kammenzind, B.F.; Franklin, D.G.; Duffin, W.J.; Peters, H.R.

1996-01-01

Zircaloy-4, which is widely used as a core structural material in Pressurized-Water Reactors (PWR), picks up hydrogen during service. Hydrogen solubility in Zircaloy-4 is low and hydrides precipitate after the Zircaloy-4 matrix becomes supersaturated with hydrogen. These hydrides embrittle the Zircaloy-4. To study hydrogen pickup and concentration, a postirradiation nondestructive radiographic technique for measuring hydrogen concentration was developed and qualified. Experiments on hydrogen pickup were conducted in the Advanced Test Reactor (ATR). Ex-reactor tests were conducted to determine the conditions for which hydrogen would dissolve, migrate, and precipitate. Finally, a phenomenological model for hydrogen diffusion was indexed to the data. This presentation describes the equipment and the model, presents the results of experiments, and compares the model predictions to experimental results

Rejection index for pressure tubes

International Nuclear Information System (INIS)

Mitchell, A.B.; Meneley, D.

1989-10-01

The objective of the present study was to establish a set of criteria (or Rejection Index) which could be used to decide whether a zirconium-2 1/2 w/o niobium pressure tube in a CANDU reactor should be removed from service due to in-service degradation. A critique of key issues associated with establishing a realistic rejection index was prepared. Areas of uncertainty in available information were identified and recommendations for further analysis and laboratory testing made. A Rejection Index based on the following limits has been recommended: 1) Limits related to design intent and normal operation: any garter spring must remain within the tolerance band specified for its design location; the annulus gas system must normally be operated in a circulating mode with a procedure in place for purging to prevent accumulation of deuterium. It must remain sensitive to leaks into any part of the systems; and pressure tube dimensions and distortions must be limited to maintain the fuel channels within the original design intent; 2) Limits related to defect tolerance: adequate time margins between occurrence of a leaking crack and unstable failure must be demonstrated for all fuel channels; long lap-type flaws are unacceptable; crack-like defects of any size are unacceptable; and score marks, frat marks and other defects with contoured profiles must fall below certain depth, length and stress intensity limits; and 3) Limits related to property degradation: at operating temperature each pressure tube must be demonstrated to have a critical length in excess of a stipulated value; the maximum equivalent hydrogen level in any pressure tube should not exceed a limit which should be defined taking into account the known history of that tube; the maximum equivalent hydrogen level in any rolled joint should not exceed a limit which is presently recommended as 200 ppm equivalent hydrogen; and the maximum diametral creep strain should be limited to less than 5%

Contribution to the study of corrosion of zirconium and zircaloy-2 in superheated steam at 400 deg C (105 kg /cm{sup 2}); Contribution a l'etude de la corrosion du zirconium et du zircaloy-2 dans la vapeur d'eau surchauffee a 400 deg C (105 kg /cm{sup 2})

Energy Technology Data Exchange (ETDEWEB)

Coriou, H; Gauduchau, J; Grall, L; Hure, J; Pelras, M [Commissariat a l' Energie Atomique, Saclay (France).Centre d' Etudes Nucleaires

1959-07-01

The corrosion kinetics of zircaloy-2 in water and steam at temperatures between 300 deg. C and 400 deg. C are represented by a curve sharply divided into two stages separated by a so-called transition point. After a first period of decreasing corrosion rate there follows a second period with much faster kinetics in which the speed is constant. After carrying out a methodical study of the corrosion of 'zircaloy-2 in the form of sheets and tubes. We have demonstrated, at 400 deg. C in steam, a systematic anomaly which appears at the transition point. The curve presents three quite distinct points; after the first period a fast corrosion is observed, followed by a third period at a slower speed. This leads us to believe that there may be not a single point but a transition zone, separating two types of kinetic behaviour and corresponding to modifications in the properties of the oxide layer. After this readjustment period a new corrosion law is established, lasting a considerable time, the corrosion speed being slower than that indicated so far. A study of the morphology of the oxide films which develop under these conditions has demonstrated the special part played by mechanical, physical and metallurgical factors in the case of zirconium. Deep penetration of oxide can thus show up on the inner wall of hammer-hardened tubes. Simultaneously a very considerable hydride formation occurs in the metal. (author) [French] La cinetique de corrosion du zircaloy-2 dans l'eau et la vapeur a des temperatures comprises entre 300 et 400 deg. C est representee par une courbe a deux periodes separees par un point singulier appele point de transition. A une premiere periode a vitesse de corrosion decroissante, succede une deuxieme periode a cinetique beaucoup plus rapide dont la vitesse est constante. Apres une etude systematique de la corrosion du zircaloy-2 sous forme de toles et de tubes, nous avons mis en evidence a 400 deg. C, dans la vapeur, une anomalie systematique qui se

The role of strain localization in the fracture of irradiated pressure tube material

International Nuclear Information System (INIS)

Dutton, R.

1989-04-01

This report reviews those phenomena that lead to strain localization in zirconium alloys, with particular reference to the role played by the formation of shear bands in fracture processes. The important influence of plastic deformation, in general, on fracture mechanisms is emphasized. This is to be expected when elastic-plastic fracture mechanics is the chosen analytical technique. Intensely inhomogeneous characteristics of strain localization cause an abrupt bifurcation in the evolution of deformation strain and lead to plastic instability linked with intrinsic material behaviour (e.g., work softening) or of geometric origin (e.g., localized necking). Both of these effects are discussed in relation to measurable deformation parameters, such as the work hardening rate and strain rate sensitivity, which determine the degree of resistance to plastic instability. The modifying effect of irradiation on these quantities is given specific attention, the appropriate literature pertaining to Zircaloy and Zr-2.5% Nb being reviewed. Recommendations are made for a combined experimental and theoretical program to characterize strain localization and reduced ductility in irradiated cold-worked Zr-2.5% Nb pressure tube material. The relationship between the deformation properties and the fracture behaviour is discussed

Deuterium absorption in CANDU Zr-2.5Nb pressure tubes

International Nuclear Information System (INIS)

Ploc, R.A.; McRae, G.A.

1999-12-01

Corrosion of CANDU Zr-2.5%Nb pressure tubes in heavy water results in the formation of an oxide film and the absorption of deuterium by the alloy. If deuterium concentrations are allowed to exceed the terminal solid solubility of the alloy, brittle deuterides can form, thereby limiting the service life of a component. In CANDU pressure tubes, ingress rates are largely determined by the metastable β-Zr that is present as a thin layer encasing the predominant α-Zr grains (approximately 90% by volume). The distribution and continuity of the corroded β-phase in the oxide provides a pervasive web for the development of interconnected porosity from the free surface to the oxide/metal interface. Changing the distribution of the β-phase in the alloy changes the nature of the oxide porosity, a technique that can be used to reduce deuterium ingress rates. (author)

Deuterium absorption in CANDU Zr-2.5Nb pressure tubes

Energy Technology Data Exchange (ETDEWEB)

Ploc, R.A.; McRae, G.A

1999-12-01

Corrosion of CANDU Zr-2.5%Nb pressure tubes in heavy water results in the formation of an oxide film and the absorption of deuterium by the alloy. If deuterium concentrations are allowed to exceed the terminal solid solubility of the alloy, brittle deuterides can form, thereby limiting the service life of a component. In CANDU pressure tubes, ingress rates are largely determined by the metastable {beta}-Zr that is present as a thin layer encasing the predominant {alpha}-Zr grains (approximately 90% by volume). The distribution and continuity of the corroded {beta}-phase in the oxide provides a pervasive web for the development of interconnected porosity from the free surface to the oxide/metal interface. Changing the distribution of the {beta}-phase in the alloy changes the nature of the oxide porosity, a technique that can be used to reduce deuterium ingress rates. (author)

The effect of oxide microstructure on kinetic transition in out-of-pile steam corrosion test for Zircaloy-2 and Nb-added Zircaloy-2

Energy Technology Data Exchange (ETDEWEB)

Nanikawa, Shuichi [Japan Nuclear Fuel Co. Ltd., Yokosuka, Kanagawa (Japan); Etoh, Yoshinori [Japan Nuclear Fuel Co. Ltd., Yokohama, Kanagawa (Japan)

2001-06-01

In order to study the mechanism of kinetic transition of corrosion rate for zirconium alloys, oxide films formed on Zircaloy-2 (Zry-2) and Nb-added Zircaloy-2 (0.5Nb/Zry-2) in steam at 673 K and 10.3 MPa were examined with TEM and SIMS. Kinetic transition occurred at almost the same oxide thicknesses for both Zry-2 and 0.5Nb/Zry-2, but the corrosion rate after the transitions were quite different for the two alloys. Zircaloy-2 showed cyclical oxidation, while the weight gain of 0.5Nb/Zry-2 increased linearly. The morphology and crystal structure were similar for the oxides of the two alloys and both the oxide films still mainly consisted of columnar grains even after the transition. Interface layers which mainly consisted of {alpha}-Zr crystallites were observed for both alloys and the oxygen content in the interface layers increased after the transition. The solute concentrations of Fe, Cr and Ni became higher, accompanying the increase of oxygen concentrations at columnar grain boundaries in the oxide films after the transition for 0.5Nb/Zry-2. It was thought that the properties of grain boundaries of the 0.5Nb/Zry-2 oxide films changed after the transition, and the increase in oxygen diffusivity at grain boundaries caused the linear increase in weight gain. (author)

Delayed hydride cracking behavior of Zr-2.5Nb alloy pressure tubes for PHWR700

Energy Technology Data Exchange (ETDEWEB)

Sunil, S.; Bind, A.K.; Khandelwal, H.K.; Singh, R.N., E-mail: rnsingh@barc.gov.in; Chakravartty, J.K.

2015-11-15

In order to attain improved in-reactor performance few prototypes pressure tubes of Zr-2.5Nb alloy were manufactured by employing forging to break the cast structure and to obtain more homogeneous microstructure. Both double forging and single forging were employed. The forged material was further processed by employing hot extrusion, cold pilgering and autoclaving. A detailed characterization in terms of mechanical properties and microstructure of the prototype tubes were carried for qualifying it for intended use as pressure tubes in PHWR700 reactors. In this work, Delayed Hydride Cracking (DHC) behavior of the forged Zr-2.5Nb pressure tube material characterized in terms of DHC velocity and threshold stress intensity factor associated with DHC (K{sub IH}) was compared with that of conventionally manufactured material in the temperature range of 200–283 °C. Activation energy associated with the DHC in this alloy was found to be ∼60 kJ/mol for the forged materials.

Mechanical analysis of surface-coated zircaloy cladding

Energy Technology Data Exchange (ETDEWEB)

Lee, You Ho; Lee, Jeong Ik; No, Hee Cheon [Dept. of Nuclear and Quantum Engineering, Korea Advanced Institute of Science and Technology, Daejeon (Korea, Republic of)

2017-08-15

A structural model for stress distributions of coated Zircaloy subjected to realistic incore pressure difference, thermal expansion, irradiation-induced axial growth, and creep has been developed in this study. In normal operation, the structural integrity of coating layers is anticipated to be significantly challenged with increasing burnup. Strain mismatch between the zircaloy and the coated layer, due to their different irradiation-induced axial growth, and creep deformation are found to be the most dominant causes of stress. This study suggests that the compatibility of the high temperature irradiation-induced strains (axial growth and creep) between zircaloy and the coating layer and the capability to undergo plastic strain should be taken as key metrics, along with the traditional focus on chemical protectiveness.

Remote ultrasonic characterisation of an irradiated pressure tube from RAPS-II

Energy Technology Data Exchange (ETDEWEB)

Gangotra, S; Muralidhar, S; Raut, S D; Ouseph, P M; Ghosh, J K; Sahoo, K C [Bhabha Atomic Research Centre, Bombay (India). Radiometallurgy Div.

1994-12-31

The Rajasthan Atomic Power Station Unit-2 (RAPS-2) has reached a stage of operation where the contacting pressure tubes are suspect to failure as a result of irradiation creep and displacement of the garter springs, the hot pressure tube coming in contact with the cold calandria tube. To study and assess the safety of these pressure tubes, two channels believed to be in contact with the calandria tubes, have been removed from the reactor for detailed full length post irradiation examination. Some of the test results are presented. 2 refs., 3 figs., 1 tab.

Innovation in pressure tube life assessment

International Nuclear Information System (INIS)

Guler, B.; Kalenchuk, D.; Celovsky, A.

2003-01-01

The hydrogen equivalent concentration and the rate of hydrogen ingress (in particular, deuterium) in pressure tubes are important parameters that must be assessed to determine the fitness-for-service of CANDU reactors. This paper presents the latest refinement in a process referred to as 'Pressure Tube Sampling', which is the only fully qualified and proven method that allows accurate determination of both the hydrogen equivalent concentration and the rate deuterium ingress without performing an expensive fuel channel removal. Pressure Tube Sampling has evolved over the past fifteen years during which over 2,300 samples have been obtained from CANDU reactors around the globe. In-reactor sampling is the standard method for determining the hydrogen equivalent concentrations and deuterium ingress rates in CANDU reactors. Over the past fifteen years, continual improvements in the Pressure Tube Sampling process have resulted in: the capability to obtain circumferential and axial samples, reduced 'on-face' time, reduced cost, reduced dose to workers, and improved analysis accuracy. Most recently, the new Multi-Head Sampling Tool (MHST) has been developed that continues this trend by using one tool to sample at all four axial pressure tube locations in a single visit to the fuel channel, thereby further improving efficiency. In 2001 October, the MHST was successfully deployed at Wolsong 1 by AECL for Korea Hydro and Nuclear Power. The tool was delivered using their Advanced Delivery Machine (ADM) and a total of sixteen samples were obtained from four channels. A significant saving in time was achieved with a rate of one channel (four samples) being sampled every 2 1/2 hours. For a typical 10-channel campaign, this could equate to a 2 to 3 days time/saving, which is significant in terms of outage schedule, cost, and worker dose. This paper provides a description of some of the latest innovations, with specific details on site application, performance, and end results

A study on the reaction of Zircaloy-4 tube with hydrogen/steam mixture

Science.gov (United States)

Lee, Ji-Min; Kook, Dong-Hak; Cho, Il-Je; Kim, Yong-Soo

2017-08-01

In order to fundamentally understand the secondary hydriding mechanism of zirconium alloy cladding, the reaction of commercial Zircaloy-4 tubes with hydrogen and steam mixture was studied using a thermo-gravimetric analyser with two variables, H2/H2O ratio and temperature. Phenomenological analysis revealed that in the steam starvation condition, i.e., when the H2/H2O ratio is greater than 104, hydriding is the dominant reaction and the weight gain increases linearly after a short incubation time. On the other hand, when the gas ratio is 5 × 102 or 103, both hydriding and oxidation reactions take place simultaneously, leading to three distinct regimes: primary hydriding, enhanced oxidation, and massive hydriding. Microstructural changes of oxide demonstrate that when the weight gain exceeds a certain critical value, massive hydriding takes place due to the significant localized crack development within the oxide, which possibly simulates the secondary hydriding failure in a defective fuel operation. This study reveals that the steam starvation condition above the critical H2/H2O ratio is only a necessary condition for the secondary hydriding failure and, as a sufficient condition, oxide needs to grow sufficiently to reach the critical thickness that produces substantial crack development. In other words, in a real defective fuel operation incident, the secondary failure is initiated only when both steam starvation and oxide degradation conditions are simultaneously met. Therefore, it is concluded that the indispensable time for the critical oxide growth primarily determines the triggering time of massive hydriding failure.

Pressure Tube and Pressure Vessel Reactors; certain comparisons

Energy Technology Data Exchange (ETDEWEB)

Margen, P H; Ahlstroem, P E; Pershagen, B

1961-04-15

In a comparison between pressure tube and pressure vessel type reactors for pressurized D{sub 2}O coolant and natural uranium, one can say that reactors of these two types having the same net electrical output, overall thermal efficiency, reflected core volume and fuel lattice have roughly the same capital cost. In these circumstances, the fuel burn-up obtainable has a significant influence on the relative economics. Comparisons of burn-up values made on this basis are presented in this report and the influence on the results of certain design assumptions are discussed. One of the comparisons included is based on the dimensions and ratings proposed for CANDU. Moderator temperature coefficients are compared and differences in kinetic behaviour which generally result in different design philosophies for the two types are mentioned, A comparison of different methods of obtaining flux flattening is presented. The influence of slight enrichment and other coolants, (boiling D{sub 2}O and gases) on the comparison between pressure tube and pressure vessel designs is discussed and illustrated with comparative designs for 400 MW electrical output. This paper was presented at the EAES Enlarged Symposium on Heterogeneous Heavy Water Power Reactors, Mallorca, October 10 - 14, 1960.

Pressure Tube and Pressure Vessel Reactors; certain comparisons

International Nuclear Information System (INIS)

Margen, P.H.; Ahlstroem, P.E.; Pershagen, B.

1961-04-01

In a comparison between pressure tube and pressure vessel type reactors for pressurized D 2 O coolant and natural uranium, one can say that reactors of these two types having the same net electrical output, overall thermal efficiency, reflected core volume and fuel lattice have roughly the same capital cost. In these circumstances, the fuel burn-up obtainable has a significant influence on the relative economics. Comparisons of burn-up values made on this basis are presented in this report and the influence on the results of certain design assumptions are discussed. One of the comparisons included is based on the dimensions and ratings proposed for CANDU. Moderator temperature coefficients are compared and differences in kinetic behaviour which generally result in different design philosophies for the two types are mentioned, A comparison of different methods of obtaining flux flattening is presented. The influence of slight enrichment and other coolants, (boiling D 2 O and gases) on the comparison between pressure tube and pressure vessel designs is discussed and illustrated with comparative designs for 400 MW electrical output. This paper was presented at the EAES Enlarged Symposium on Heterogeneous Heavy Water Power Reactors, Mallorca, October 10 - 14, 1960

Formation of Lamellar Structured Oxide Dispersion Strengthening Layers in Zircaloy-4

Energy Technology Data Exchange (ETDEWEB)

Jung, Yang-Il; Park, Jung-Hwan; Park, Dong-Jun; Kim, Hyun-Gil; Yang, Jae-Ho; Koo, Yang-Hyun [Korea Atomic Energy Research Institute, Daejeon (Korea, Republic of); Lim, Yoon-Soo [Hanbat National University, Daejeon (Korea, Republic of)

2016-10-15

Korea Atomic Energy Research Institute (KAERI) is one of the leading organizations for developing ATF claddings. One concept is to form an oxidation-resistant layer on Zr cladding surface. The other is to increase high-temperature mechanical strength of Zr tube. The oxide dispersion strengthened (ODS) zirconium was proposed to increase the strength of the Zr-based alloy up to high temperatures. According to our previous investigations, the tensile strength of Zircaloy-4 was increased by up to 20% with the formation of a thin dispersed oxide layer with a thickness less than 10% of that of the Zircaloy-4 substrate. However, the tensile elongation of the samples decreased drastically. The brittle fracture was a major concern in development of the ODS Zircaloy-4. In this study, a lamellar structure of ODS layer was formed to increase ductility of the ODS Zircaloy-4. The mechanical properties were varied depending on the structure of ODS layer. For example, the partial formation of ODS layer with the thickness of 10% to the substrate thickness induced the increase in tensile strength up to about 20% than fresh Zircaloy-4.

The transformation behaviour of the beta phase in Zr-2.5 wt% Nb pressure tubes

International Nuclear Information System (INIS)

Griffiths, M.; Winegar, J.E.

1994-12-01

A temperature-time-transformation (TTT) diagram has been developed for the β-phase in Zr-2.5 wt% Nb pressure tubes. The results show that the morphology and/or physical state of the β-phase in pressure tubes has a significant effect on the transformation behaviour compared with a bulk Zr-19 wt%Nb alloy. (author). 14 refs., 1 tab., 15 figs

Dynamics of explosively imploded pressurized tubes

Science.gov (United States)

Szirti, Daniel; Loiseau, Jason; Higgins, Andrew; Tanguay, Vincent

2011-04-01

The detonation of an explosive layer surrounding a pressurized thin-walled tube causes the formation of a virtual piston that drives a precursor shock wave ahead of the detonation, generating very high temperatures and pressures in the gas contained within the tube. Such a device can be used as the driver for a high energy density shock tube or hypervelocity gas gun. The dynamics of the precursor shock wave were investigated for different tube sizes and initial fill pressures. Shock velocity and standoff distance were found to decrease with increasing fill pressure, mainly due to radial expansion of the tube. Adding a tamper can reduce this effect, but may increase jetting. A simple analytical model based on acoustic wave interactions was developed to calculate pump tube expansion and the resulting effect on the shock velocity and standoff distance. Results from this model agree quite well with experimental data.

Anisotropic thermal creep of internally pressurized Zr-2.5Nb tubes

International Nuclear Information System (INIS)

Li, W.; Holt, R.A.

2010-01-01

The anisotropy of creep of internally pressurized cold-worked Zr-2.5Nb tubes with different crystallographic textures is reported. The stress exponent n was determined to be about three at transverse stresses from 100 to 250 MPa with an activation energy of ∼99.54 kJ/mol in the temperature range 300-400 o C. The stress exponent increased to ∼6 for transverse stresses from 250 to 325 MPa. From this data an experimental regime of 350 o C and 300 MPa was established in which dislocation glide is the likely strain-producing mechanism. Creep tests were carried out under these conditions on internally pressurized Zr-2.5Nb tubes with 18 different textures. Creep strain and creep anisotropy (ratio of axial to transverse steady-state creep rate, ε . A /ε . T ) exhibited strong dependence on crystallographic textures of the Zr-2.5Nb tubes. It was found that the values of (ε . A /ε . T ) increased as the difference between the resolved faction of basal plane normals in the transverse and radial directions (f T - f R ) increases. The tubes with the strongest radial texture showed a negative axial creep strain and a negative creep rate ratio (ε . A /ε . T ) and tubes with a strong transverse texture exhibited the positive values of steady-state creep rate ratio (ε . A /ε . T ) and good creep resistance in the transverse direction. These behaviors are qualitatively similar to those observed during irradiation creep, and also to the predictions of polycrystalline models for creep in which glide is the strain-producing mechanism and prismatic slip is the dominant system. A detailed analysis of the results using polycrystalline models may assist in understanding the anisotropy of irradiation creep.

Sample summary report for ARG 1 pressure tube sample

International Nuclear Information System (INIS)

Belinco, C.

2006-01-01

The ARG 1 sample is made from an un-irradiated Zr-2.5% Nb pressure tube. The sample has 103.4 mm ID, 112 mm OD and approximately 500 mm length. A punch mark was made very close to one end of the sample. The punch mark indicates the 12 O'clock position and also identifies the face of the tube for making all the measurements. ARG 1 sample contains flaws on ID and OD surface. There was no intentional flaw within the wall of the pressure tube sample. Once the flaws are machined the pressure tube sample was covered from outside to hide the OD flaws. Approximately 50 mm length of pressure tube was left open at both the ends to facilitate the holding of sample in the fixtures for inspection. No flaw was machined in this zone of 50 mm on either end of the pressure tube sample. A total of 20 flaws were machined in ARG 1 sample. Out of these, 16 flaws were on the OD surface and the remaining 4 on the ID surface of the pressure tube. The flaws were characterized in to various groups like axial flaws, circumferential flaws, etc

Spectrochemical determination of impurities in zircaloy 2 and 4

International Nuclear Information System (INIS)

Paula Reino, L.C. de; Lordello, A.R.

1987-06-01

A method has been developed for the determination of Hf,Co,Mo,Pb,Ti,V,Al,Si,W,Cu,Mg,Mn,B and Cd in zircaloy 2 and 4. For hafnium determination 10% CuF 2 is added as spectrographic buffer on a previously oxidized zircaloy; the samples are loaded in a shallow cup electrode of Scribner Mullins type and excited in a direct current arc. The carrier distillation technique has been used for the other elements. Better results were obtained with 25% AgCl as carrier. The precision of the method varies from 4% for copper to 29% for boron but it does not exceed 17% for most elements. (Author) [pt

Development of heat treated Zr-2.5 Wt% Nb pressure tube and its microstructural characterization using electron microscopy techniques

International Nuclear Information System (INIS)

Saibaba, N.

2010-01-01

Two phase Zr-2.5 wt % Nb alloy is widely used for manufacture of pressure tubes for pressurized heavy water reactors (PHWRs). These tubes are used in cold worked and stress relieved (CWSRs) condition and are manufactured by cold drawing or pilgering routes. The microstructure of the CWSR tube is characterized with presence of discontinuous β phase stringers sandwiched between elongated α-phase. Pressure tube undergoes dimensional changes and micro structural deterioration under the reactor operating conditions of temperature, pressure and neutron flux. This limits the life of the component and the availability of the power reactors. There is renewed interest in increasing the life of the pressure tube by bringing about a change in the microstructure of Zr-2.5 Nb material using various thermo mechanical processes during its manufacturing. Heat treatment of this two-phase alloy has been understood to uniquely stabilize the microstructure, which prevents degradation, under in-reactor service condition. This paper illustrates various heat treatment cycles carried out at intermediate cold working stage. Heat treatment involves solutionization of the Zr-2.5 wt % Nb tube from different temperatures followed by two types of quenching process viz, gas quenching and water quenching. The OIM-TEM studies were carried out for characterization of final tube. The technique confirmed the presence of β-phase relatively enriched in Nb content. The resulting SEM microstructures after ageing treatment at different soaking temperatures and time have been presented. Mechanical properties of heat treated pressure tubes, both at room temperature and elevated temperature have been compared with conventional CWSR pressure tube used in PHWRs. (author)

Determination of I-SCC crack propagation rate of zircaloy-4

International Nuclear Information System (INIS)

Woo-Seog, Ryu

2002-01-01

Threshold stress intensity (K ISCC ) and propagation rate of iodine-induced SCC in recrystallized and stress-relieved Zircaloy-4 were determined using a DCPD method. Dynamic system flowing Ar gas through iodine chamber at 60 deg C provided a constant iodine pressure of 1000 Pa during test. The SCC curves of crack velocity vs. stress intensity showed the typical SCC curves that are composed of stages I, II and III. The threshold K ISCC at 350 deg C was about 9 and 9.5 MPa √m for the stress- relieved Zircaloy-4 and the recrystallized Zircaloy-4, respectively. The plateau velocity in the stage II at 350 deg C was 4-8x 10 -4 mm/sec in the range of 20-40 MPa√m. In comparison with recrystallized Zircaloy-4, stress-relieved Zircaloy-4 had a lower threshold stress intensity factor and a little higher SCC velocity, indicating that SRA Zircaloy-4 was more sensitive to SCC in respect of velocity. The fracture mode in recrystallized Zircaloy was mostly a transgranular fracture with river pattern. An intergranular mode and the flutting were scarcely observed. (author)

Mechanical properties and structure of Zircaloy attached by UO2+x and fission products

International Nuclear Information System (INIS)

Holub, F.

1987-08-01

The aim of this project was to determine the combined long-term effect of simulated fission products and hyperstoichiometric uranium dioxide on the mechanical properties and structure of Zircaloy. Three groups of fission product elements or compounds were defined: The rare earth oxides CeO 2 , La 2 O 3 , Nd 2 O 3 , Y 2 O 3 ; The metals No, Ru, Ag; The low melting elements Te, Sb and Cd. Each of these groups of fission products was mixed with UO 2+x in proportion related for burnups of 5, 10 and 30%. The simulated fuel mixtures were filled into tubular Zircaloy casings, plugged and welded. These specimens were annealed at 350, 500 and 700 deg. C up to 17,500 hours. The test results indicate different kinds of action of the simulated fuel constituents. Mixtures of rare earth oxides and UO 2+x embrittle Zircaloy drastically at higher temperatures. There exists a mutual intensifying effect of rare earth oxides and UO 2+x . UO 2+x and (Mo + Ru + Ag) and their mixtures act very similar on Zircaloy. The low melting fission products (Te + Sb + Cd) influence the ductility of Zircaloy in an advantageous manner, compared to pure UO 2+x fuel. The layer of zirconium tellurides seems to protect the Zircaloy metal against the embrittling attack of oxygen from UO 2+x . The most important events of tensile tests at 400 deg. C are the high values of the elongation of specimens which are brittled at room temperature. It should guarantee the integrity of fuel elements, which have been attacked chemically by fission products at temperatures of 400 deg. C and higher

Tensile creep of beta phase zircaloy-2

International Nuclear Information System (INIS)

Burton, B.; Reynolds, G.L.; Barnes, J.P.

1977-08-01

The tensile creep and creep rupture properties of beta-phase zircaloy-2 are studied under vacuum in the temperature and stress range 1300-1550 K and 0.5-2 MN/m 2 . The new results are compared with previously reported uniaxial and biaxial data. A small but systematic difference is noted between the uniaxial and biaxial creep data and reasons for this discrepancy are discussed. (author)

Propagation of stress-corrosion cracks in unirradiated zircaloy

International Nuclear Information System (INIS)

Norring, K.; Haag, Y.; Wikstroem, C.

1982-01-01

Propagation of iodine-induced stress-corrosion cracks in Zircaloy was studied using pre-cracked and internally pressurized cladding tubes. These were recrystallized at different temperatures, to obtain grain sizes between 4 μm and 10 μm. No statistically significant difference in propagation rate due to the difference in grain size was observed. If the obtained data, with Ksub(I) values ranging from 4 to 11 MNmsup(-3/2), were log-log plotted (da/dt = CKsub(I)sup(N)), as usual, they fell within the scatter-band of data reported earlier. But from this plot it could also be seen that the Ksub(I) interval can be divided into two separate parts having different da/dt-Ksub(I) relations. The transition takes place at a Ksub(I) value of about 8 MNmsup(-3/2). The region with lower Ksub(I) values shows a substantially lower n value than the upper region (2.4 and 9.8 respectively), and earlier reported values (n = 7 to 10). This transition is in good agreement with a transition from an intergranular to a transgranular propagation mode of the stress-corrosion crack. (orig.)

The Determination of Composite Elements in Zircaloy-2 by X-Ray Fluorescence and Emission Spectrometry Method

International Nuclear Information System (INIS)

Dian Anggraini; Rosika Kriswarini; Yusuf N

2007-01-01

Analysis of composing elements in zircaloy-2 has been done by Emission Spectrometry method and X-Ray Fluorescence (XRF). The aim of the analysis is to verify conformity between composing elements in zircaloy-2 and the material certificate. Spectrometry Emission method has higher sensitivity in element determination of a material than that of XRF method, so can be estimated that emission spectrometry method has higher accuracy than that of XRF method. The result of qualitative analysis by Emission Spectrometry indicate that the composing elements in zircaloy-2 were Sn, Cr and Ni. However, the qualitative analysis result by XRF method indicated that the composing elements in zircaloy 2 were Sn, Cr, Ni and Fe. Fe element can not be analysed by Emission Spectrometry method because Emission Spectrometer did not equipped with Fe detector. The quantitative analysis result of the composing elements in the material with both methods showed that Sn, Cr and Ni concentration of zircaloy 2 existed in concentration ranges of the material certificate. Result of statistical test (F and t-test) of analysis result of both methods can be used for analyzing composing elements in zircaloy 2. Emission Spectrometry method was more sensitive and accurate for determining Cr and Ni element in zircaloy 2 than that of emission Spectrometry method but both methods had same accuracy. The precision of measurement of Sn, Cr and Ni element using XRF method was better than that of Emission spectrometry method. (author)

Instrumented impact properties of zircaloy-oxygen and zircaloy-hydrogen alloys

Energy Technology Data Exchange (ETDEWEB)

Garde, A.M.; Kassner, T.F.

1980-04-01

Instrumented-impact tests were performed on subsize Charpy speciments of Zircaloy-2 and -4 with up to approx. 1.3 wt % oxygen and approx. 2500 wt ppM hydrogen at temperatures between 373 and 823/sup 0/K. Self-consistent criteria for the ductile-to-brittle transition, based upon a total absorbed energy of approx. 1.3 x 10/sup 4/ J/m/sup 2/, a dynamic fracture toughness of approx. 10 MPa.m/sup 1/2/, and a ductility index of approx. 0, were established relative to the temperature and oxygen concentration of the transformed BETA-phase material. The effect of hydrogen concentration and hydride morphology, produced by cooling Zircaloy-2 specimens through the temperature range of the BETA ..-->.. ..cap alpha..' = hydride phase transformation at approx. 0.3 and 3 K/s, on the impact properties was determined at temperatures between 373 and 673 K. On an atom fraction basis, oxygen has a greater effect than hydrogen on the impact properties of Zircaloy at temperatures between approx. 400 and 600 K. 34 figures.

Inert medium (helium) irradiation testing of pressure tube samples

International Nuclear Information System (INIS)

Ancuta, M.; Radu, V.; Stefan, V.; Preda, M.

2001-01-01

Irradiation tests currently performed in C-5 capsule aim at obtaining data and information concerning behavior to irradiation of pressure tubes of CANDU type fuel channel, to evidence the factors limiting operation life span. A calculation code for analysis and prediction of pressure tube behavior should be based upon periodical inspection results, post irradiation examination of the removed from reactor pressure tubes as well as on the experimental results obtained with materials subjected to irradiation conditions identical with the operational ones. Mechanical behavior analysis should focus both complex thermal-mechanical type stresses and mechanical properties alteration under irradiation. The experimental results should be applied: - to evaluate the irradiation effects upon mechanical properties of Zr-2.5% Nb exposed to fluences up to 10 21 n·cm -2 ; - to gather data concerning the real stress / real deformation characteristic from which characteristic quantities can be deduced as, for instance, elasticity modulus, plasticity modulus, exponent of stress term in the Tsu-Berteles relation, to be used within the CANTUP simulation code describing pressure tube behavior, currently developed at INR Pitesti; - to develop prediction methods of pressure tube behavior and merging with in-service inspection procedure in order to forecast the life span and the proper timing for replacement before major failures occur. The samples irradiated in C-5 capsule were extracted from the ends of Zr-2.5% Nb pressure tubes resulting from Cernavoda NPP Unit 1. The samples for tensile tests were extracted on longitudinal and transversal directions of the pressure tube. The tests were carried out under following conditions: - test environment temperature, 260 - 280 deg.C; - testing medium, helium at 1 - 6 b pressure; - neutron flux (E n > 1 MeV), 1 - 2 · 10 13 ncm -2 s -1 ; - neutron fluence (E n > 1 MeV), 4 · 10 20 ncm -2 . The following characteristics were obtained from tensile

Development of technology on the material surveillance of CANDU pressure tubes

Energy Technology Data Exchange (ETDEWEB)

Noh, Kye Hoh; Han, Jung Hoh; Lee, Duk Hyun [Korea Atomic Energy Research Institute, Taejon (Korea, Republic of)

1995-05-01

Material degradation of pressure tubes, which are the most important components in CANDU fuel channel, can only be evaluated by removing and examining them(material surveillance). This study aimed at establishment of overall evaluation technology including the evaluation of the material degradation for the integrity of pressure tubes of Wolsung units. Material tests for pressure tubes were performed as follows; (1) Evaluation on life limiting factors of pressure tubes (2) Review on leak-before-break and integrity maintenance technology of pressure tubes (3) Survey on selection criteria for tubes to be inspected and on related regulations for material surveillance (4) Analysis of material surveillance test procedure (5) Basic examinations of Wolsung unit 1 pressure tube material(TEM, texture, chemical component etc) (6) Manufacture of test equipments and test (DHCV, hydriding, grip and tensile specimen etc). 23 figs, 6 tabs, 59 refs. (Author).

Development of technology on the material surveillance of CANDU pressure tubes

International Nuclear Information System (INIS)

Noh, Kye Hoh; Han, Jung Hoh; Lee, Duk Hyun

1995-05-01

Material degradation of pressure tubes, which are the most important components in CANDU fuel channel, can only be evaluated by removing and examining them(material surveillance). This study aimed at establishment of overall evaluation technology including the evaluation of the material degradation for the integrity of pressure tubes of Wolsung units. Material tests for pressure tubes were performed as follows; (1) Evaluation on life limiting factors of pressure tubes (2) Review on leak-before-break and integrity maintenance technology of pressure tubes (3) Survey on selection criteria for tubes to be inspected and on related regulations for material surveillance (4) Analysis of material surveillance test procedure (5) Basic examinations of Wolsung unit 1 pressure tube material(TEM, texture, chemical component etc) (6) Manufacture of test equipments and test (DHCV, hydriding, grip and tensile specimen etc). 23 figs, 6 tabs, 59 refs. (Author)

Selected reading on introduction to pressure tube technology

International Nuclear Information System (INIS)

Causey, A.R.; Coleman, C.E.; Ells, C.E.

1981-10-01

Four lectures on pressure tube technology were presented at Sheridan Park, Ontario, on 1981 June 1. The titles were 'Pressure Tubes and Their Operational Environment', 'Fabrication, Inspection and Properties of Current Production Pressure Tubes', 'In-Reactor Deformation of Fuel Channels', and 'Potential Failure Modes in Pressure Tubes'. This report lists the references used in preparing the lectures. It is intended to provide a starting point in reading for people who need to become familiar with pressure tube technology but have little prior knowledge of the topic

Frictional pressure drop of high pressure steam-water two-phase flow in internally helical ribbed tubes

International Nuclear Information System (INIS)

Tingkuan, C.; Xuanzheng, C.

1987-01-01

It is well known that the internally helical ribbed tubes are effective in suppressing the dry-out in boiling tubes at high pressures, so they are widely used as furnace water wall tubes in modern large steam power boilers. Design of the boilers requires the data on frictional pressure drop characteristics of the ribbed tubes, but they are not sufficient now. This paper describes the experimental results on the adiabatic frictional pressure drop in both horizontal ribbed tubes with measured mean inside diameter of 11.69 mm and 35.42 mm at high pressure from 10 to 21 MPa, mass flow rate from 350 to 3800 kg/m/sup 2/s and steam quality from 0 to 1 in our high pressure electrically heated water loop. Simultaneously, both smooth tubes under the same conditions for comparison. Based on the tests the correlation for determining the frictional pressure drop of internally ribbed tubes are proposed

Ballooning of CANDU pressure tube in local thermal transients

International Nuclear Information System (INIS)

Mihalache, Maria; Ionescu, Viorel

2008-01-01

In certain LOCA scenarios for the CANDU fuel channel, the ballooning of the pressure tube and contact with the calandria tube can occur. After the contact moment, a radial heat transfer from cooling fluid to moderator takes place through the contact area. If the temperature of channel walls increases, the contact area is drying and the heat transfer becomes inefficiently. In INR-Pitesti the DELOCA code was developed to simulate the mechanical behaviour of pressure tube during pre-contact transition, and mechanical and thermal behaviour of pressure tube and calandria tube after occurrence of the contact between the two tubes. The code contains few models: thermal creep of Zr-2.5%Nb alloy, the heat transfer by conduction through the cylindrical walls, channel failure criteria and calculus of heat transfer at the calandria tube - moderator interface. This code evaluates the contact and channel failure moments. This paper gives a DELOCA code description and the fuel channel behaviour analysis, in transient temperature conditions of the pressure tube, using the materials properties, time and temperature dependencies of these properties as obtained in the different laboratories of the world and in the INR - Pitesti in the last years. DELOCA computer code simulated the fuel channel response to the constant heating rates of inside pressure tube surface. The paper presents contact temperature and time dependencies on the heating rate, and the appropriate fitting functions. (authors)

Thin-walled large-diameter zirconium alloy tubes in CANDU reactors

International Nuclear Information System (INIS)

Price, E.G.; Richinson, P.J.

1978-08-01

The requirements of the thin-walled large-diameter Zircaloy-2 tubing used in CANDU reactors are reviewed. Strength, residual stress patterns, texture and prior deformation contribute to the stability of these tubes. The extent to which the present manufacturing route meets these requirements is discussed. (author)

Microstructural aspects of zircaloy nodular corrosion in steam

International Nuclear Information System (INIS)

Taylor, D.F.

1999-01-01

Zircaloy-2 becomes susceptible to nodular corrosion in high-temperature, high-pressure steam when the total solute concentration of the β-stabilizing alloying elements Fe, Ni and Cr in the α-zirconium matrix falls below a critical value C c that is characteristic of the test conditions. C c for typical commercial Zircaloy-2 in a 24hr/510 C/10.4MPa steam-test is the precipitate-free a-matrix concentration in equilibrium with solute-saturated β phase at about 840 C, the corresponding critical temperature T c .Thus, immunity to nodular corrosion is a metastable condition for α-Zircaloy that requires fast cooling from above T c to achieve adequate solute concentration throughout the matrix. Annealing Zircaloy at any temperature below T c for a sufficiently long time makes it susceptible to nodular corrosion. In the (α+χ) phase field, where χ collectively designates the Fe-, Cr-, and Ni-containing precipitate phases, lowering the solute concentration to less than C c by Ostwald ripening can require many hundreds of hours. Above about 825 C, the temperature of the (α+χ)/(α+β+χ) transus, solute-saturated β phase surrounds each precipitate and a strong inverse activity gradient promotes equilibration with the much lower solute concentration in the α matrix. Sensitization to nodular corrosion occurs most rapidly at about 835 C between the (α+χ)/(α+β+χ) transus and T c . Annealing Zircaloy at temperatures above T c for a sufficiently long time will raise the solute concentration above C c and, with rapid cooling, heal any degree of susceptibility. Annealing within the protective coarsening window between T c and about 850 C, the temperature of the (α+β+χ)/(α+β) transus, achieves rapid precipitate growth in a matrix immune to nodular corrosion

Tube in zirconium base alloy for nuclear fuel assembly and manufacturing process of such a tube

International Nuclear Information System (INIS)

Mardon, J.P.; Senevat, J.; Charquet, D.

1996-01-01

This patent concerns the description and manufacturing guidelines of a zirconium alloy tube for fuel cladding or fuel assembly guiding. The alloy contains (in weight) 0.4 to 0.6% of tin, 0.5 to 0.8% of iron, 0.35 to 0.50% of vanadium and 0.1 to 0.18% of oxygen. The carbon and silicon tenors range from 100 to 180 ppm and from 80 to 120 ppm, respectively. The alloy contains only zirconium, plus inevitable impurities, and is completely recrystallized. Corrosion resistance tests were performed on tubes made of this alloy and compared to corrosion tests performed on zircaloy 4 tubes. These tests show a better corrosion resistance and a lower corrosion kinetics for the new alloy, even in presence of lithium and iodine, and a lower hydridation rate. The mechanical resistance of this alloy is slightly lower than the one of zircaloy 4 but becomes equivalent or slightly better after two irradiation cycles. The ductility remains always equal or better than for zircaloy 4. (J.S.)

Dislocation Arrangements in Deformed and Neutron Irradiated Zirconium and Zircaloy-2

International Nuclear Information System (INIS)

Roy, R.B.

1963-12-01

Dislocation arrangements in deformed and neutron irradiated Zr and Zircaloy-2 have been studied by thin film transmission electron microscopy. Results indicate that the prominent slip system, in both Zr and Zircaloy-2, is the {1010} 1/3 type; no evidence for basal slip was observed. Attractive and repulsive dislocation interactions seem to be more important than the intersection jog reactions. Elongated loops and dipoles were seen at higher deformations and it is suspected that such loops or dipoles are formed due to interactions between dislocations lying in parallel planes. Stacking fault ribbons lying in {1010} plane have been found in 15% cold rolled Zircaloy-2: a rough estimate of stacking fault energy indicates that it is ∼ 65 ergs/cm 2 . Calculations show that the equilibrium separation of partials is ∼ 60 A and a stress as high as 19x10 -3 μ acting along {0010} direction is needed to separate them. It has been suggested that O 2 and N 2 in addition to their solid solution hardening effect may also cause a lowering of the stacking fault energy and Suzuki hardening

Properties of an irradiated heat-treated Zr-2.5Nb pressure tube removed from the NPD reactor

Energy Technology Data Exchange (ETDEWEB)

Chow, C.K. [Atomic Energy of Canada Limited, Pinawa, Manitoba (Canada); Coleman, C.E. [Atomic Energy of Canada Limited, Chalk River, Ontario (Canada); Koike, M.H. [Power Reactor and Nuclear Fuel Development Corp., O-Arai Engineering Centre, O-Arai (Japan); Causey, A.R.; Ells, C.E.; Hosbons, R.R.; Sagat, S.; Urbanic, V.F.; Rodgers, D.K

1997-07-01

Some pressure tubes in reactors moderated by heavy water have been made from heat-treated (HT) Zr-2.5Nb. One such tube was removed from the NPD nuclear reactor after 20 years of operation. An extensive program was carried out jointly by AECL and PNC to evaluate the condition and properties of this pressure tube. The investigations include irradiation creep, tensile, corrosion, delayed hydride cracking (DHC), fatigue, and fracture properties. Results show that: (I) the in-reactor elongation rate is much lower and the transverse strain rates are slightly larger than in cold-worked (CW) Zr-2.5Nb tubes; (2) the tensile properties, hydrogen pickup, threshold stress intensity factor for DHC initiation, DHC velocity, and fatigue crack growth rates were similar to those of the CW Zr-2.5Nb material; (3) the fracture toughness of this tube, as measured by curved compact toughness specimens and burst tests, is slightly higher than the CW tubes. The results were also compared with other heat-treated Zr-2.5Nb materials irradiated in the Fugen reactor. The tube was in excellent condition when removed from the reactor and would have been satisfactory for further service. (author)

Zircaloy cladding ID/OD oxidation studies. Final report

International Nuclear Information System (INIS)

Westerman, R.E.; Hesson, G.M.

1977-11-01

The ID/OD oxide ratio that forms on Zircaloy tubing at temperatures relevant to postulated LOCA conditions was measured as a function of time, temperature, and distance from the rupture. The average ratio at the rupture position was less than unity, and decreased with decreasing test time and increasing distance from the point of rupture. The maximum observed ID/OD oxide ratio was 1.4. Ratios in excess of unity were typically found to be a consequence of the OD oxide being thinner than would have been anticipated from the nominal test conditions. Confirmatory data were also obtained on the isothermal oxidation kinetics of Zircaloy. These data are in good agreement with those obtained by other investigators and confirm the conservative nature of the Baker-Just equation that is required for use in licensing calculations

Observations on deformation systems in zircaloy-2 deformed at room temperature

International Nuclear Information System (INIS)

Pettersson, K.; Bergqvist, H.

1975-08-01

Different polycrystalline samples of Zircaloy-2 with textures such that the c-axis of most of the grains are oriented near the sheet normal were subjected to loading conditions such that sheet thinning was accomplished. Metallography showed that no twinning was involved. Electron microscopy showed the presence of dislocations which were usually confined to deformation bands. With the help of stereo micrographs the most likely plane of slip was determined to be (1011). The possibility of slip as a means of breaking the oxide film in iodine induced stress corrosion cracking of Zircaloy-2 is briefly discussed. (author)

Thermal isocreep curves obtained during multi-axial creep tests on recrystallized Zircaloy-4 and M5™ alloy

International Nuclear Information System (INIS)

Rautenberg, M.; Poquillon, D.; Pilvin, P.; Grosjean, C.; Cloué, J.M.; Feaugas, X.

2014-01-01

Zirconium alloys are widely used in the nuclear industry. Several components, such as cladding or guide tubes, undergo strong mechanical loading during and after their use inside the pressurized water reactors. The current requirements on higher fuel performances lead to the developing on new Zr based alloys exhibiting better mechanical properties. In this framework, creep behaviors of recrystallized Zircaloy-4 and M5™, have been investigated and then compared. In order to give a better understanding of the thermal creep anisotropy of Zr-based alloys, multi-axial creep tests have been carried out at 673 K. Using a specific device, creep conditions have been set using different values of β = σ zz /σ θθ , σ zz and σ θθ being respectively the axial and hoop creep stresses. Both axial and hoop strains are measured during each test which is carried out until stationary creep is stabilized. The steady-state strain rates are then used to build isocreep curves. Considering the isocreep curves, the M5™ alloy shows a largely improved creep resistance compared to the recrystallized Zircaloy-4, especially for tubes under high hoop loadings (0 < β < 1). The isocreep curves are then compared with simulations performed using two different mechanical models. Model 1 uses a von Mises yield criterion, the model 2 is based on a Hill yield criterion. For both models, a coefficient derived from Norton law is used to assess the stress dependence

Endotracheal tube cuff pressure monitoring during neurosurgery - Manual vs. automatic method

Directory of Open Access Journals (Sweden)

Mukul Kumar Jain

2011-01-01

Full Text Available Background: Inflation and assessment of the endotracheal tube cuff pressure is often not appreciated as a critical aspect of endotracheal intubation. Appropriate endotracheal tube cuff pressure, endotracheal intubation seals the airway to prevent aspiration and provides for positive-pressure ventilation without air leak. Materials and Methods: Correlations between manual methods of assessing the pressure by an experienced anesthesiologists and assessment with maintenance of the pressure within the normal range by the automated pressure controller device were studied in 100 patients divided into two groups. In Group M, endotracheal tube cuff was inflated manually by a trained anesthesiologist and checked for its pressure hourly by cuff pressure monitor till the end of surgery. In Group C, endotracheal tube cuff was inflated by automated cuff pressure controller and pressure was maintained at 25-cm H 2 O throughout the surgeries. Repeated measure ANOVA was applied. Results: Repeated measure ANOVA results showed that average of endotracheal tube cuff pressure of 50 patients taken at seven different points is significantly different (F-value: 171.102, P-value: 0.000. Bonferroni correction test shows that average of endotracheal tube cuff pressure in all six groups are significantly different from constant group (P = 0.000. No case of laryngomalacia, tracheomalacia, tracheal stenosis, tracheoesophageal fistula or aspiration pneumonitis was observed. Conclusions: Endotracheal tube cuff pressure was significantly high when endotracheal tube cuff was inflated manually. The known complications of high endotracheal tube cuff pressure can be avoided if the cuff pressure controller device is used and manual methods cannot be relied upon for keeping the pressure within the recommended levels.

Modelling of pressure tube Quench using PDETWO

International Nuclear Information System (INIS)

Parlatan, Y.; Lei, Q.M.; Kwee, M.

2004-01-01

Transient two-dimensional heat conduction calculations have been carried out to determine the time-dependent temperature distribution in an overheated pressure tube during quenching with water. The purpose of the calculations is to provide input for evaluation of thermal (secondary) stresses in the pressure tube due to quench. The quench phenomenon in pressure tubes could occur in several hypothetical accident scenarios, including incidents involving intermittent buoyancy-induced flow during outages. In these scenarios, there will be two (radial and axial) or three dimensional temperature gradients, resulting in thermal stresses in the pressure tube, as the water front reaches and starts to cool down the hot pressure tube. The transient, two-dimensional heat conduction equation in the pressure tube during quench is solved using a FORTRAN package called PDETWO, available in the open literature for solving time-dependent coupled systems of non-linear partial differential equations over a two-dimensional rectangular region. This routine is based on finite difference solution of coupled, non-linear partial differential equations. Temperature gradient in the circumferential gradient is neglected for conservatism and convenience. The advancing water front is not modelled explicitly, and assumed to be at a uniform temperature and moving at a constant velocity inferred from experimental data. For outer surface and both ends of the pressure tube in the axial direction, a zero-heat flux boundary condition is assumed, while for the inner surface a moving water-quench front is assumed by appropriately varying the fluid temperature and the heat transfer coefficient. The pressure tube is assumed to be at a uniform temperature of 400 o C initially, to represent conditions expected during an intermittent buoyancy-influenced flow scenario. The results confirm the expectations that axial temperature gradients and associated heat fluxes are small in comparison with those in the

Life management of Zr 2.5% Nb pressure tube through estimation of fracture properties by cyclic ball indentation technique

International Nuclear Information System (INIS)

Chatterjee, S.; Madhusoodanan, K.; Rama Rao, A.

2015-01-01

In Pressurised Heavy Water Reactors (PHWRs) fuel bundles are located inside horizontal pressure tubes. Pressure tubes made up of Zr 2.5 wt% Nb undergo degradation during in-service environmental conditions. Measurement of mechanical properties of degraded pressure tubes is important for assessing its fitness for further service in the reactor. The only way to accomplish this important objective is to develop a system based on insitu measurement technique. Considering the importance of such measurement, an In-situ Property Measurement System (IProMS) based on cyclic ball indentation technique has been designed and developed indigenously. The remotely operable system is capable of carrying out indentation trial on the inside surface of the pressure tube and to estimate important mechanical properties like yield strength, ultimate tensile strength, hardness etc. It is known that fracture toughness is one of the important life limiting parameters of the pressure tube. Hence, five spool pieces of Zr 2.5 wt% Nb pressure tube of different mechanical properties have been used for estimation of fracture toughness by ball indentation method. Curved Compact Tension (CCT) specimens were also prepared from the five spool pieces for measurement of fracture toughness from conventional tests. The conventional fracture toughness values were used as reference data. A methodology has been developed to estimate the fracture properties of Zr 2.5 wt% Nb pressure tube material from the analysis of the ball indentation test data. This paper highlights the comparison between tensile properties measured from conventional tests and IProMS trials and relates the fracture toughness parameters measured from conventional tests with the IProMS estimated fracture properties like Indentation Energy to Fracture. (author)

Pressure vessels and methods of sealing leaky tubes disposed in pressure vessels

International Nuclear Information System (INIS)

Larson, G.C.

1980-01-01

This invention relates to pressure vessels and to methods of sealing leaky tubes in them and is especially applicable to pressure vessels in the form of sheet-and-tube type heat exchangers constructed with a large number of relatively small diameter tubes grouped in a bundle. To seal off a leaky tube in such a heat exchanger an explosive activated plug in the form of a hollow metal body is used, inserted at each end of the tube to be sealed. Using the arrangement of pressure vessel and associated tube sheets and the explosive activated plug method of sealing a leaky tube as described in this invention it is claimed that distortion of the adjacent tubes and the tube sheets is reduced when the explosive activated plugs are detonated. (U.K.)

Fatigue crack initiation at complex flaws in hydrided Zr-2.5%Nb samples from CANDU pressure tubes

International Nuclear Information System (INIS)

Stoica, L.; Radu, V.

2016-01-01

The paper addresses the phenomena which occur at locations where the oxide layer of the inner surface of CANDU tube pressure is damaged by the contact with the fuel element or due to the action of hard particles at the interface between the tube pressure and bearing pad of fuel element. In such situations generate defects, which most often are defects known as ''bearing pad fretting flaws'' or ''debris fretting flaws''. In this paper the experiments are completed in a series of previous works on the mechanical fatigue phenomenon on samples prepared from the pressure tube Zr-2.5% Nb alloy. The phenomenon of variable mechanical stress (or fatigue) may lead to initiation of cracks at the tip of volumetric flaws, according to the accumulation of hydrides, which then fractures and can propagate through the tube wall pressure due to the mechanism of type DHC (Delayed Hydride Cracking). (authors)

Production and quality control of fuel cladding tubes for LWRs

International Nuclear Information System (INIS)

Matsuda, Katsuhiko; Hagi, Shigeki; Anada, Hiroyuki; Abe, Hideaki; Hyodo, Shigetoshi

1994-01-01

This paper reviews the recent fabrication technology and corrosion resistance study of fuel cladding tubes for LWRs conducted by Sumitomo Metal Industries Ltd. started the research on zircaloy in 1957. In 1980, the factory exclusively for the production of cladding tubes was founded, and the mass production system on full scale was established. Thereafter, the various improvement of the production technology, the development of new products, and the heightening of the performance mainly on the corrosion resistance have been tested and studied. Recently, the works in the production processes were almost automated, and the installation of the production lines advanced, and the stabilization of product quality and the rationalization of costs are promoted. Moreover, the development of the zircaloy cladding tubes having high corrosion resistance has been advanced to cope with the long term cycle operation of LWRs hereafter. The features of zircaloy cladding tubes, the manufacturing processes, the improvement of the manufacturing technology, the improvement of the corrosion resistance and so on are reported. (K.I.)

Database for Pressure Tube Diameter and Operation Data of Wolsong NPP

International Nuclear Information System (INIS)

Jung, Jong Yeob; Kim, W. Y.; Bae, J. H.; Park, J. H.

2010-12-01

Pressure tube of CANDU reactor which is a long cylindrical shape of its diameter about 10 cm and length of about 6m, can be expanded toward both radial and axial directions due to irradiation under the high pressure and temperature condition. As the irradiation period increases, the radial expansion due to creep of the pressure tube increases. The radial expansion of the pressure tube comes out the reduction of the coolability and it results in the power deration. The objectives of the current work is to establish the database for the measured diametral data of pressure tube and operational data from Wolsong NPP as a preliminary work of developing the prediction model for pressure tube diameter. In order to develop the database, measured data for total 86 channels were collected from Wolsong NPP 1, 2, 3 and 4 and analyzed. Based on the provided data, the operational conditions such as an axial temperature and a pressure of the channel and neutron fluxes were derived. All data were analysed to derive the correlation between the pressure tube diameter and the other operational parameters

Dislocation Arrangements in Deformed and Neutron Irradiated Zirconium and Zircaloy-2

Energy Technology Data Exchange (ETDEWEB)

Roy, R B

1963-12-15

Dislocation arrangements in deformed and neutron irradiated Zr and Zircaloy-2 have been studied by thin film transmission electron microscopy. Results indicate that the prominent slip system, in both Zr and Zircaloy-2, is the {l_brace}1010{r_brace} 1/3 <1210> type; no evidence for basal slip was observed. Attractive and repulsive dislocation interactions seem to be more important than the intersection jog reactions. Elongated loops and dipoles were seen at higher deformations and it is suspected that such loops or dipoles are formed due to interactions between dislocations lying in parallel planes. Stacking fault ribbons lying in {l_brace}1010{r_brace} plane have been found in 15% cold rolled Zircaloy-2: a rough estimate of stacking fault energy indicates that it is {approx} 65 ergs/cm{sup 2}. Calculations show that the equilibrium separation of partials is {approx} 60 A and a stress as high as 19x10{sup -3} {mu} acting along {l_brace}0010{r_brace} direction is needed to separate them. It has been suggested that O{sub 2} and N{sub 2} in addition to their solid solution hardening effect may also cause a lowering of the stacking fault energy and Suzuki hardening.

Pressure tube rupture in a closed tank

International Nuclear Information System (INIS)

Khater, H.A.; Hadaller, G.I.; Stern, F.

1985-06-01

A study has been prepared on the feasibility of conducting pressure tube/calandria tube rupture tests in a closed tank, simulating a scaled-down calandria vessel. The study includes: i) a review of previous work, ii) an analytical investigation of the scaling problem of the calandria vessel and relevant in-core structures, iii) selection of a method for initiating pressure tube/calandria tube rupture, iv) a set of specifications for the test assembly, v) general arrangement drawings, vi) a proposal for a test matrix, vii) a survey and evaluation of existing facilities which could provide the required high pressure, temperature and fluid inventory, and viii) a cost estimate for the detailed design and construction, instrumentation, data acquisition and reduction, testing and reporting. The study concludes that it is both technically and practically feasible to conduct pressure tube rupture tests in a closed tank

21 CFR 868.5860 - Pressure tubing and accessories.

Science.gov (United States)

2010-04-01

... 21 Food and Drugs 8 2010-04-01 2010-04-01 false Pressure tubing and accessories. 868.5860 Section... (CONTINUED) MEDICAL DEVICES ANESTHESIOLOGY DEVICES Therapeutic Devices § 868.5860 Pressure tubing and accessories. (a) Identification. Pressure tubing and accessories are flexible or rigid devices intended to...

A pneumatic bellows-driven setup for controlled-distance electrochemical impedance measurements of Zircaloy-2 in simulated BWR conditions

International Nuclear Information System (INIS)

Arilahti, E.; Bojinov, M.; Hansson-Lyyra, L.

2004-01-01

This paper describes a novel pneumatic bellows-driven arrangement designed for controlled distance electrochemistry (CDE) measurements. The feasibility of the new arrangement has been verified by performing contact electric impedance measurements to study corrosion of Zircaloy-2 in a re-circulation loop simulating the BWR conditions. Until now, the measurements have been carried out using a step-motor driven controlled-distance electrochemistry (CDE) arrangement. The electrical and electrochemical properties of the pre transition oxide on Zircaloy-2 determined from these measurements were in good agreement with those estimated from measurements with a step-motor driven CDE. Furthermore, the results indicate that the bellows-driven CDE device is less sensitive to the contact pressure variation than the step-motor driven arrangement. This property combined with the bellows driven displacement mechanism provides a clear advantage for future in-core corrosion studies of fuel cladding materials. (Author)

Stochastic model of texture dependence of iodine SCC susceptibility of a zircaloy-2 alloy

International Nuclear Information System (INIS)

Hirao, Keiichi; Yamane, Toshimi; Nakajima, Shinichi; Node, Shunsaku; Fujisawa, Takashi; Minamino, Yoritoshi

1991-01-01

Effects of textures on statistical parameters of tensile elongations in stress corrosion cracking (SCC) of zircaloy-2 using a slow strain rate test (SSRT) method have been investigated by Weibull distribution method based on stochastic process theory. The SCC is analyzed by assuming a probabilistic state transition model. Tensile directions of test pieces were prepared parallel, 45deg and perpendicular to rolling direction of the sheet. The test pieces in evacuated silica tubes were annealed at 1073K for 7.2x10 3 s, and then quenched into ice water. The annealed pieces with tilt angle α between tensile direction and a basal plane {0001} were 0, 18 and 25deg respectively. The tensile elongations of zircaloy-2 in SCC using the SSRT method are found to obey the single Weibull distribution with location parameters, and the SCC phenomena can be described by the Weibull distribution based on the stochastic process. The values of scale parameter η decrease with the tilt angle α, and the SCC susceptibility can be indicated by the values of scale parameter η. The texture dependence of the values of shape parameters m shows the changes of corrosion process in iodine solution and deformation system in air which are observed in the SSRT. The mechanism of decrement in the SCC susceptibility changes with the tilt angle α. The SCC under SSRT method is found to obey the model of probabilistic state transition. The constant load SCC process which obey the model of probabilistic state transition, is found to be effective for estimation of accelerated SCC condition. (author)

Influence of impurities on the ignition, combustion and explosion properties of Zircaloy filings

International Nuclear Information System (INIS)

Muenzel, H.; Praetorius, R.

1990-11-01

The influence of solid substances (e.g. UO 2 , MoO 3 , KNO 3 ) and liquids (e.g. water, nitric acid) on the behavior of Zircaloy filings was investigated. The addition of solid substances as well as liquids increases the ignition temperature. Samples with more than 50% water cannot be ignited (except with KCl solutions). With solid impurities added two modes of combustion are observed with propagation velocities of about 1 and >4 cm/s, respectively. The velocity depends on the heat capacity of the sample. In the presence of water the velocity increases by about two orders of magnitude. The maximum pressure observed in dust explosions in the presence of solid impurities depends on the heat capacity and the amount of Zircaloy burnt but not on the chemical properties of the added substances. The maximum pressure can be higher than 20 bar if water or nitric acid are added. With the proposed models and few additional experimental measurements it is possible to predict the behavior of other Zircaloy filings. (orig.) With 32 refs., 20 tabs., 91 figs [de

NIRVANA, a high-temperature creep model for Zircaloy fuel sheathing

International Nuclear Information System (INIS)

Sills, H.E.; Holt, R.A.

1979-05-01

We have developed a multi-component model to describe the transient plastic deformation of Zircaloy fuel sheathing during high-temperature transients. From deformation maps we identify three deformation mechanisms which, in principle, occur in all three phase fields of Zircaloy (α, α+β, β): diffusional creep, dislocation creep, and athermal strian. A strain component occurring during the α → β transformation is also identified. Microstructural changes which alter deformation rates -grain structure, recrystallization, phase transformation -are accounted for. The individual components of the model represent known metallurgical phenomena. The combined model gives excellent agreement with transient test data from 700-1800 K, a range of heating rates from 0-100 K.s -1 , and a range of strain rates from 10 -5 to 10 -1 .s -1 . To enable comparison with available data the transient creep model was combined with an axially uniform, thin-walled tube representation having anisotropic material properties. The resulting computer code, NIRVANA provides facilities for simulating uniaxial and biaxial tube tests over specified stress/temperature histories. (author)

Stress corrosion cracking behavior of zircaloy-2 in iodine environment

International Nuclear Information System (INIS)

Ikeda, Seiichi

1983-01-01

The effects of strain rates, iodine partial pressure and testing temperature on SCC behavior of zircaloy-2 in iodine environment were studied by means of slow strain rate technique (SSRT). SCC behavior of recrystallized specimens in iodine environment was remarkably influenced by the testing temperatures, and the susceptibility to SCC of specimens tested at 623 K was higher than that at 573 K. The susceptibility to SCC of recrystallized specimens increased with increasing iodine partial pressure at the lower strain rates of 4.2 x 10 -6 s -1 and 8.3 x 10 -7 s -1 . Cold worked specimens indicate no SCC failure in iodine environment regardless of strain rates, although those were tested only at 573 K. Fractographic observation revealed that SCC features of recrystallized specimens can be classified into two groups. One group, mostly specimens tested at 573 K, are characterized by the fact that cracks are initiated from corrosion pits. The other group are characterized by transgranuler SCC in the absence of pitting. This type of crack is found on specimens tested in environments containing more than 570 Pa iodine and seems to be produced by iodine embrittlement. (author)

Delayed hydrogen cracking test design for pressure tubes

International Nuclear Information System (INIS)

Haddad, Roberto; Loberse, Antonio N.; Yawny, Alejandro A.; Riquelme, Pablo

1999-01-01

CANDU nuclear power stations pressure tubes of alloy Zr-2,5 % Nb present a cracking phenomenon known as delayed hydrogen cracking (DHC). This is a brittle fracture of zirconium hydrides that are developed by hydrogen due to aqueous corrosion on the metal surface. This hydrogen diffuses to the crack tip where brittle zirconium hydrides develops and promotes the crack propagation. A direct current potential decay (DCPD) technique has been developed to measure crack propagation rates on compact test (CT) samples machined from a non irradiated pressure tube. Those test samples were hydrogen charged by cathodic polarization in an acid solution and then pre cracked in a fatigue machine. This technique proved to be useful to measure crack propagation rates with at least 1% accuracy for DHC in pressure tubes. (author)

A regression approach for Zircaloy-2 in-reactor creep constitutive equations

International Nuclear Information System (INIS)

Yung Liu, Y.; Bement, A.L.

1977-01-01

In this paper the methodology of multiple regressions as applied to Zircaloy-2 in-reactor creep data analysis and construction of constitutive equation are illustrated. While the resulting constitutive equation can be used in creep analysis of in-reactor Zircaloy structural components, the methodology itself is entirely general and can be applied to any creep data analysis. The promising aspects of multiple regression creep data analysis are briefly outlined as follows: (1) When there are more than one variable involved, there is no need to make the assumption that each variable affects the response independently. No separate normalizations are required either and the estimation of parameters is obtained by solving many simultaneous equations. The number of simultaneous equations is equal to the number of data sets. (2) Regression statistics such as R 2 - and F-statistics provide measures of the significance of regression creep equation in correlating the overall data. The relative weights of each variable on the response can also be obtained. (3) Special regression techniques such as step-wise, ridge, and robust regressions and residual plots, etc., provide diagnostic tools for model selections. Multiple regression analysis performed on a set of carefully selected Zircaloy-2 in-reactor creep data leads to a model which provides excellent correlations for the data. (Auth.)

Iodine stress corrosion cracking in Zircaloy

International Nuclear Information System (INIS)

Andrade, A.H.P. de; Pelloux, R.M.N.

1983-01-01

The subcritical growth of iodine-induced cracks in unirradiated Zircaloy plates is investigated as a function of the stress intensity factor K. The testing variables are: crystallographic texture (f-Number), microstructure (grain directionaly), heat treatment (stress relieved vs recrystallized plate), and temperature. The iodine partial pressure is 40Pa. (author) [pt

Failure assessment and evaluation of critical crack length for a fresh Zr-2 pressure tube of an Indian PHWR

International Nuclear Information System (INIS)

Krishnan, Suresh; Bhasin, Vivek; Kushwaha, H.S.; Mahajan, S.C.; Kakodkar, A.

1996-01-01

Fracture analysis of Zr-2 pressure tubes having through wall axial crack was done using finite element method. The analysis was done for tubes in as received condition. During reactor operation the mechanical properties of Zr-2 undergo changes. The analysis is valid for pressure tubes of newly commissioned reactors. The main aim of the study was to determine critical crack length of pressure tubes in normal operating conditions. Elastic plastic fracture analysis was done for different crack lengths to determine applied J-integral values. Tearing modulus instability concept was used to evaluate critical crack length. One of the important parameter studied was, the effect of crack face pressure, which leaking fluid exert on the crack faces/lips of through wall axial crack. Its effect was found to be significant for pressure tubes. It increases the applied J-integral values. Approximate analytical solutions which takes into account the plasticity ahead of crack tip, are available and widely used. These formulae do not take into account the crack face pressure. Since, for the present situation the effect of crack face pressure is significant hence, detailed finite analysis was necessary. Detailed 3D finite element analysis gives an insight into the variation of J-integral values over the thickness of pressure tube. It was found that J values are maximum at the middle layer of the tube. A peak factor on J values was defined and evaluated as ratio of maximum J to average J across the thickness, crack opening area for each length was also evaluated. The knowledge of crack opening area is useful for leak before break studies. The failure assessment was also done using Central Electricity Generating Board (CEGB) R-6 method considering the ductile tearing. The reserve factors (or safety margins) for different crack lengths was evaluated using R-6 method. (author). 30 refs., 21 figs., 34 tabs

Determination of delayed hydride cracking velocity of CANDU Zr-2.5Nb pressure tube

International Nuclear Information System (INIS)

Kim, Young Suk; Kim, Chan Jung; Rheem, Y. W.; Im, K. S.; Kwon, Sang Chul

2000-07-01

As agreed upon the contract with an IAEA Co-ordinated Research Project 'Hydrogen and Hydride Induced Degradation of the Mechanical and Physical Properties of Zirconium Based Alloys', we conducted DHC tests at 3 different temperatures of 144, 182 and 250 deg C on the curved compact tension specimens made from a Zr-2.5Nb pressure tube. Additional tests were carried out at 200 and 230 deg C with an aim to determine the activation energy for delayed hydride cracking. This report summarizes the results of DHC tests obtained so far. All the DHC tests were conducted in accordance with the procedures suggested by the Host Lab. 7 DHCV values determined at the same temperature such as 250 deg C show very low standard deviation, whose average values are very comparable to those reported by the participants. Thus, one of the most important results we have got is that we establish qualified DHC testing procedure through the IAEA CRP. An activation energy for DHC of unirradiated Zr-2.5Nb pressure tube was 49 KJ/mol which is very similar to the activation energy of 43 KJ/mol for irradiated Zr-2.5Nb pressure tubes. DHCV increased linearly with the hydrogen content up to around 25 ppm and then became saturated at higher hydrogen concentration

Study of the Zircaloy-2 welding

International Nuclear Information System (INIS)

Rodriguez-Solano, R.; Jimenez Moreno, J. M.

1968-01-01

After a bibliographical analysis of the Zircaloy-2 properties its welding was approached. The selected procedure is the TIG (Tungsten Inert Gas) d.c. arc-welding under an inert atmosphere vessel. A detailed description of the equipment and characteristics is given. During the tests two types of argon were used: one with 96 ppm. Impurities, the other with 7 ppm- impurities. It is al so mentioned the welding in helium atmosphere. The contamination of the welding was evaluated through hardness testing. (Author) 3 refs

Pressure tube reactors

International Nuclear Information System (INIS)

Natori, Hisahide.

1981-01-01

Purpose: To improve the electrical power generation efficiency in a pressure tube reactor in which coolants and moderators are separated by feedwater heating with heat generated in heavy water and by decreasing the amount of steams to be extracted from the turbine. Constitution: A heat exchanger and a heavy water cooler are additionally provided to a conventional pressure tube reactor. The heat exchanger is disposed at the pre-stage of a low pressure feedwater heater series. High temperature heavy water heated in the core is passed through the primary side of the exchanger, while feedwater is passed through the secondary side. The cooler is disposed on the downstream of the heat exchanger in the flowing direction of the heavy water, in which heavy water from the heat exchanger is passed through the primary side and the auxiliary equipment cooling water is sent to the secondary side thereof. Accordingly, since extraction of heating steams is no more necessary, the steam can be used for the rotation of the turbine, and the electrical power generation efficiency can be improved. (Seki, T.)

Determination of dislocation density in Zr-2.5Nb pressure tubes by x-ray

Energy Technology Data Exchange (ETDEWEB)

Kim, Young Suk; Isaenkova, Perlovich; Cheong, Y. M.; Kim, S. S.; Yim, K. S.; Kwon, Sang Chul

2000-11-01

For X-ray determination of the dislocation density in CANDU Zr-2.5%Nb pressure tubes, a program was developed, using the Fourier analysis of X-ray line profiles and calculation of dislocation density by values of the coherent block size and the lattice distortion. The coincidence of obtained values of c- and a-dislocations with those, determined by the X-ray method for the same tube in AECL, was assumed to be the main criterion of validity of the developed program. The final variant of the program allowed to attain a rather close coincidence of calculated dislocation densities with results of AECL. The dislocation density was determined in all the zirconium grains with different orientations based on the texture of the stree-relieved CANDU tube. The complete distribution of c-dislocation density in -Zr grains depecding on their crystallographic orientations was constructed. The distribution of a-dislocation density within the texture maximum at L-direction, containing prismatic axes of all grains, was constructed as well. The analysis of obtained distributions testifies that -Zr grains of the stree-relieved CANDU tube significantly differ in their dislocation densities. Plotted diagrams of correlation between the dislocation density and the pole density allow to estimate the actual connection between texture and dislocation distribution in the studied tube. The distributions of volume fractions of all the zirconium grains depending on their dislocation density were calculated both for c- and a-dislocations. The distributions characterizes quantitatively the inhomogeneity of substructure conditions in the stress-relieved CANDU tube. the optimal procedure for determination of Nb content in {beta}-phases of CANDU Zr-2.5%Nb pressure tubes was also established.

Analytical approaches and experimental verification to describe the influence of cold work and heat treatment on the mechanical properties of zircaloy cladding tubes

International Nuclear Information System (INIS)

Steinberg, E.; Schaa, A.; Weidinger, H.G.

1984-01-01

Well-controlled laboratory heat treatments were performed in the range from 460 to 610 0 C(733 to 883 K) and from 1 to 8 h at temperature on Zircaloy-4 cladding tubes with three different degrees of initial cold work (40%, 64%, and 76%). Within this range the influence of annealing temperature T and time t and of cold work on the yield strength R /SUB pO.2/ at 400 0 C(673 K) and on the degree R of recrystallization was experimentally determined. This data base was used to verify a semi-empirical approach to describe analytically the dependence of yield strength and recrystallization on the aforementioned technological parameters T and t for the annealing and /phi/ = ln l/l /SUB o/ as a measure for the applied cold work

Slit-burst testing of cold-worked Zr-2.5 wt.% Nb pressure tubing for CANDU-PHW reactors

International Nuclear Information System (INIS)

Wilkins, B.J.S.; Barrie, J.N.; Zink, R.J.

1978-12-01

This report documents the available data on critical crack length of cold-worked Zr-2.5 wt.% Nb pressure tubing in CANDU reactors. In particular, it includes data for tubing removed from the Pickering 3 and 4 reactors. (author)

Corrosion behavior in high-temperature pressurized water of Zircaloy-4 joints brazed with Zr-Cu-based amorphous filler alloys

Energy Technology Data Exchange (ETDEWEB)

Lee, Jung Gu, E-mail: jglee88@ulsan.ac.kr [School of Materials Science and Engineering, University of Ulsan, Ulsan 44610 (Korea, Republic of); Lee, Gyoung-Ja; Park, Jin-Ju [Nuclear Materials Development Division, Korea Atomic Energy Research Institute (KAERI), Yuseong, Daejeon 34057 (Korea, Republic of); Lee, Min-Ku, E-mail: leeminku@kaeri.re.kr [Nuclear Materials Development Division, Korea Atomic Energy Research Institute (KAERI), Yuseong, Daejeon 34057 (Korea, Republic of)

2017-05-15

The compositional effects of ternary Zr-Cu-X (X: Al, Fe) amorphous filler alloys on galvanic corrosion susceptibility in high-temperature pressurized water were investigated for Zircaloy-4 brazed joints. Through an Al-induced microgalvanic reaction that deteriorated the overall nobility of the joint, application of the Zr-Cu-Al filler alloy caused galvanic coupling to develop readily between the Al-bearing joint and the Al-free base metal, finally leading to massive localized corrosion of the joint. Contrastingly, joints prepared with a Zr-Cu-Fe filler alloy showed excellent corrosion resistance comparable to that of the Zircaloy-4 base metal, since the Cu and Fe elements forming fine intermetallic particles with Zr did not influence the electrochemical stability of the resultant joints. The present results demonstrate that Fe is a more suitable alloying element than Al for brazing filler alloys subjected to high-temperature corrosive environments. - Highlights: •Corrosion of Zircaloy-4 joints brazed with Zr-Cu-X filler alloys was investigated. •Alloyed Al deteriorated the overall nobility of joints by microgalvanic reaction. •Compositional gradient of Al in joints was the driving force for galvanic corrosion. •Cu and Fe did not influence the electrochemical stability of joints. •Zr-Cu-Fe filler alloy yielded excellent high-temperature corrosion resistance.

Corrosion behavior in high-temperature pressurized water of Zircaloy-4 joints brazed with Zr-Cu-based amorphous filler alloys

International Nuclear Information System (INIS)

Lee, Jung Gu; Lee, Gyoung-Ja; Park, Jin-Ju; Lee, Min-Ku

2017-01-01

The compositional effects of ternary Zr-Cu-X (X: Al, Fe) amorphous filler alloys on galvanic corrosion susceptibility in high-temperature pressurized water were investigated for Zircaloy-4 brazed joints. Through an Al-induced microgalvanic reaction that deteriorated the overall nobility of the joint, application of the Zr-Cu-Al filler alloy caused galvanic coupling to develop readily between the Al-bearing joint and the Al-free base metal, finally leading to massive localized corrosion of the joint. Contrastingly, joints prepared with a Zr-Cu-Fe filler alloy showed excellent corrosion resistance comparable to that of the Zircaloy-4 base metal, since the Cu and Fe elements forming fine intermetallic particles with Zr did not influence the electrochemical stability of the resultant joints. The present results demonstrate that Fe is a more suitable alloying element than Al for brazing filler alloys subjected to high-temperature corrosive environments. - Highlights: •Corrosion of Zircaloy-4 joints brazed with Zr-Cu-X filler alloys was investigated. •Alloyed Al deteriorated the overall nobility of joints by microgalvanic reaction. •Compositional gradient of Al in joints was the driving force for galvanic corrosion. •Cu and Fe did not influence the electrochemical stability of joints. •Zr-Cu-Fe filler alloy yielded excellent high-temperature corrosion resistance.

On-line ultrasonic inside-diameter control system for Zircaloy

International Nuclear Information System (INIS)

Tanaka, Y.; Fujii, N.; Komatsu, M.; Kubota, H.

1984-01-01

An ultrasonic inside-diameter (ID) control system was used during the final etching process for producing Zircaloy nuclear fuel cladding tubes. This results in establishing automatic inside-diameter control during etching with an automatic etching system. In this system, the inside-diameter at the center point in the length of each tube is continuously measured with the ultrasonic inside-diameter measuring equipment during the etching process and the etching is automatically stopped by a signal from the control equipment when the inside-diameter reaches the target value. This made the final etching process economical and suitable for large-scale production, having an equal or better level at the inside-diameter of tubes etched with this system than those made by a process controlled by an air-micrometer

Effect of impurity elements Al, Mn, and N2 on the corrosion resistance of zircaloy-2 in high temperature water and steam

International Nuclear Information System (INIS)

Gadiyar, H.S.

1978-01-01

Although the impurity limits are specified in standard zircaloy-2, it is possible that during its manufacture some of the impurities may exceed by a few ppm than the normally set values. It is necessary to understand the corrosion behaviour of such zircaloy-2 which contain a small amount of excessive impurities. This report summarizes some such data of the impurities aluminium, manganese and nitrogen. It is seen that the common impurities which can affect the corrosion of zircaloy-2 significantly are Al and N 2 and to a lesser extent Mn. (author)

A statistical approach to the prediction of pressure tube fracture toughness

International Nuclear Information System (INIS)

Pandey, M.D.; Radford, D.D.

2008-01-01

The fracture toughness of the zirconium alloy (Zr-2.5Nb) is an important parameter in determining the flaw tolerance for operation of pressure tubes in a nuclear reactor. Fracture toughness data have been generated by performing rising pressure burst tests on sections of pressure tubes removed from operating reactors. The test data were used to generate a lower-bound fracture toughness curve, which is used in defining the operational limits of pressure tubes. The paper presents a comprehensive statistical analysis of burst test data and develops a multivariate statistical model to relate toughness with material chemistry, mechanical properties, and operational history. The proposed model can be useful in predicting fracture toughness of specific in-service pressure tubes, thereby minimizing conservatism associated with a generic lower-bound approach

Structural integrity evaluations of CANDU pressure tubes

International Nuclear Information System (INIS)

Radu, Vasile

2003-01-01

The core of a CANDU-6 pressurized heavy water reactor consists of some hundred horizontal pressure tubes that are manufactured from a Zr-2.5%Nb alloy and which contain the fuel bundles. These tubes are susceptible to a damaging phenomenon known as Delayed Hydride Cracking (DHC). The Zr-2.5%Nb alloy is susceptible to DHC phenomenon when there is diffusion of hydrogen atoms to a service-induced flaws, followed by the hydride platelets formation on the certain crystallographic planes in the matrix material. Finally, the development of hydride regions at the flaw-tip will happened. These hydride regions are able to fracture under stress-temperature conditions (DHC initiation) and the cracks can extend and grow by DHC mechanism. Some studies have been focused on the potential to initiate DHC at the blunt flaws in a CANDU reactor pressure tube and a methodology for structural integrity evaluation was developed. The methodology based on the Failure Assessment Diagrams (FAD's) consists in an integrated graphical plot, where the fracture failure and plastic collapse are simultaneously evaluated by means of two non-dimensional variables (K r and L r ). These two variables represent the ratio of the applied value of either stress or stress intensity factor and the resistance parameter of corresponding magnitude (yield stress or fracture toughness, respectively). Once the plotting plane is determined by the variables K r and L r , the procedure defines a critical failure line that establishes the safe area. The paper will demonstrate the possibility to perform structural integrity evaluations by means of Failure Assessment Diagrams for flaws occurring in CANDU pressure tubes. (author)

Pressure heat pumping in the orifice pulse-tube refrigerator

International Nuclear Information System (INIS)

Boer, P.C.T. de

1996-01-01

The mechanism by which heat is pumped as a result of pressure changes in an orifice pulse-tube refrigerator (OPTR) is analyzed thermodynamically. The thermodynamic cycle considered consists of four steps: (1) the pressure is increased by a factor π 1 due to motion of a piston in the heat exchanger at the warm end of the regenerator; (2) the pressure is decreased by a factor π 2 due to leakage out of the orifice; (3) the pressure is further decreased due to motion of the piston back to its original position; (4) the pressure is increased to its value at the start of the cycle due to leakage through the orifice back into the pulse tube. The regenerator and the heat exchangers are taken to be perfect. The pressure is assumed to be uniform during the entire cycle. The temperature profiles of the gas in the pulse tube after each step are derived analytically. Knowledge of the temperature at which gas enters the cold heat exchanger during steps 3 and 4 provides the heat removed per cycle from this exchanger. Knowledge of the pressure as a function of piston position provides the work done per cycle by the piston. The pressure heat pumping mechanism considered is effective only in the presence of a regenerator. Detailed results are presented for the heat removed per cycle, for the coefficient of performance, and for the refrigeration efficiency as a function of the compression ratio π 1 and the expansion ratio π 2 . Results are also given for the influence on performance of the ratio of specific heats. The results obtained are compared with corresponding results for the basic pulse-tube refrigerator (BPTR) operating by surface heat pumping

Probabilistic integrity assessment of pressure tubes in an operating pressurized heavy water reactor

Energy Technology Data Exchange (ETDEWEB)

Oh, Young-Jin; Park, Heung-Bae [KEPCO E and C, 188 Gumi-dong, Bundang-gu, Seongnam-si, Gyeonggi-do 463-870 (Korea, Republic of); Lee, Jung-Min; Kim, Young-Jin [School of Mechanical Engineering, Sungkyunkwan University, 300 Chunchun-dong, Jangan-gu, Suwon-si, Gyeonggi-do 440-746 (Korea, Republic of); Ko, Han-Ok [Korea Institute of Nuclear Safety, 34 Gwahak-ro, Yuseong-gu, Daejeon-si 305-338 (Korea, Republic of); Chang, Yoon-Suk, E-mail: yschang@khu.ac.kr [Department of Nuclear Engineering, Kyung Hee University, 1 Seocheon-dong, Giheung-gu, Yongin-si, Gyeonggi-do 446-701 (Korea, Republic of)

2012-02-15

Even though pressure tubes are major components of a pressurized heavy water reactor (PHWR), only small proportions of pressure tubes are sampled for inspection due to limited inspection time and costs. Since the inspection scope and integrity evaluation have been treated by using a deterministic approach in general, a set of conservative data was used instead of all known information related to in-service degradation mechanisms because of inherent uncertainties in the examination. Recently, in order that pressure tube degradations identified in a sample of inspected pressure tubes are taken into account to address the balance of the uninspected ones in the reactor core, a probabilistic approach has been introduced. In the present paper, probabilistic integrity assessments of PHWR pressure tubes were carried out based on accumulated operating experiences and enhanced technology. Parametric analyses on key variables were conducted, which were periodically measured by in-service inspection program, such as deuterium uptake rate, dimensional change rate of pressure tube and flaw size distribution. Subsequently, a methodology to decide optimum statistical distribution by using a robust method adopting a genetic algorithm was proposed and applied to the most influential variable to verify the reliability of the proposed method. Finally, pros and cons of the alternative distributions comparing with corresponding ones derived from the traditional method as well as technical findings from the statistical assessment were discussed to show applicability to the probabilistic assessment of pressure tubes.

Zircaloy-sheathed element rods fitted with thermo-couples; Barre combustible a thermocouple gainee de zircaloy

Energy Technology Data Exchange (ETDEWEB)

Bernardy de Sigoyer, B; Jacques, F; Thome, P [Commissariat a l' Energie Atomique, Saclay (France). Centre d' Etudes Nucleaires

1963-07-01

In order to carry out thermal conductivity measurements on UO{sub 2} in conditions similar to those under which fuel rods are used, it was necessary to measure the temperature at the interior of a fuel element sheathed in zircaloy. The temperatures are taken with Thermocoax type thermocouples, that is to say fitted with a very thin sheath of stainless steel or Inconel. It is known also that fusion welding of zircaloy onto stainless steel is impossible and that high temperature welded joints are very difficult because of their aggressiveness. The technique used consists in brazing the thermocouples to relatively large stainless steel parts and then joining these plugs by electron bombardment welding to diffused stainless steel-zircaloy couplings. The properties of these diffused couplings and of the brazed joints were studied; the various stages in the fabrication of the containers are also described. (authors) [French] Pour des mesures de conductivite thermique de l'UO{sub 2} dans des conditions voisines du fonctionnement des barres combustibles, il s'agissait de mesurer la temperature a l'interieur d'un element combustible gaine de zircaloy. Les prises de temperature sont faites par thermocouples du type Thermocoax, c'est-a-dire pourvu d'une gaine tres mince en inox ou inconel. Par ailleurs on sait que le soudage par fusion du zircaloy sur l'inox est impossible et que les brasures a haute temperature sont difficiles car tres agressives. La technique utilisee consiste a braser les thermocouples sur des pieces en inox relativement massives et de rapporter par soudage au bombardement electronique ces bouchons sur des raccords diffuses zircaloy-inox. Les proprietes de ces raccords diffuses et celles de joints brases ont ete etudiees; on expose egalement les diverses etapes de fabrication des containers. (auteurs)

Corrosion behavior in high-temperature pressurized water of Zircaloy-4 joints brazed with Zr-Cu-based amorphous filler alloys

Science.gov (United States)

Lee, Jung Gu; Lee, Gyoung-Ja; Park, Jin-Ju; Lee, Min-Ku

2017-05-01

The compositional effects of ternary Zr-Cu-X (X: Al, Fe) amorphous filler alloys on galvanic corrosion susceptibility in high-temperature pressurized water were investigated for Zircaloy-4 brazed joints. Through an Al-induced microgalvanic reaction that deteriorated the overall nobility of the joint, application of the Zr-Cu-Al filler alloy caused galvanic coupling to develop readily between the Al-bearing joint and the Al-free base metal, finally leading to massive localized corrosion of the joint. Contrastingly, joints prepared with a Zr-Cu-Fe filler alloy showed excellent corrosion resistance comparable to that of the Zircaloy-4 base metal, since the Cu and Fe elements forming fine intermetallic particles with Zr did not influence the electrochemical stability of the resultant joints. The present results demonstrate that Fe is a more suitable alloying element than Al for brazing filler alloys subjected to high-temperature corrosive environments.

DHC velocity comparison of CANDU Zr-2.5Nb pressure tube for the difference of test environments

International Nuclear Information System (INIS)

Cho, S. Y.; Kim, Y. S.; Oh, D. Z.; Yim, K. S.; Yim, Y. W.

2001-01-01

Zr-2.5Nb Pressure tube was used in the distilled water under high temperature and pressure. However, the evaluation of DHCV for pressure tube was limited in the air until now. Therefore, it was necessary for DHCV both in the air and in the distilled water under high temperature and pressure to evaluate. In advance, new DHC equipment simulating the real operating condition in the distilled water under high temperature and pressure was developed and DHCV test was conducted by this equipment. The test was carried out under simulated condition using distilled water of 250 .deg. C, 86bar and this result was compared with of DHCV in the air of 250 .deg. C. DHCV of the distilled water was ranged from 8.42x10 -8 to 9.92x 10 -8 m/s and the average value was 9.01x 10 -8 m/s. As compared with the air condition, it was found that characteristics of DHCV was not affected by the distilled water of high temperature and pressure. At the same temperature, DHCV of the irradiated pressure tube was faster than that of test result

Effect of grain shape and texture on equi-biaxial creep of stress relieved and recrystallized Zircaloy-4

International Nuclear Information System (INIS)

Murty, K.L.; Tanikella, B.V.; Earthman, J.C.

1994-01-01

Zirconium alloys are extensively used in various types of fission reactors both light and heavy water types for different applications, examples being thin-walled tubing to clad radioactive fuel, grids, channels in boiling water reactors (BWRs) as well as pressure and calandria tubes in pressurized heavy water reactors (PHWRs). Biaxial creep behaviors of stress relieved and recrystallized thin-walled tubing of Zircaloy-4 are considered under equal hoop and axial stresses by internal pressurization superimposed with axial load. Both hoop and axial strains were monitored and the ratio of the strain rates along the hoop to axial directions is considered to represent the degree of anisotropy. The slightly stronger hoop direction of the recrystallized material became weaker compared to the axial direction following cold work and a stress-relief anneal. Crystallographic texture was considered in terms of x-ray pole figures from which the crystallite orientation distribution functions (CODF) were derived. A crystal plasticity model based on slip on representative systems was combined with the CODF to predict the creep anisotropy. It was found that the textural differences between the recrystallized and stress-relieved material is believed to invoke anisotropic grain boundary sliding leading to stress enhancement in the hoop direction. This stress enhancement is shown to account for the observed differences in creep behavior between the present equiaxed and columnar grain structures

The long range migration of hydrogen through Zircaloy in response to tensile and compressive stress gradients

International Nuclear Information System (INIS)

Kammenzind, B.F.; Berquist, B.M.; Bajaj, R.; Kreyns, P.H.; Franklin, D.G.

1998-01-01

Zircaloy-4, which is used widely as a core structural material in pressurized water reactors (PWRs), picks up hydrogen during service. Hydrogen solubility in Zircaloy-4 is low and zirconium hydride phases precipitate after the Zircaloy-4 lattice becomes supersaturated with hydrogen. These hydrides embrittle the Zircaloy-4, degrading its mechanical performance as a structural material. Because hydrogen can move rapidly through the Zircaloy-4 lattice, the potential exists for large concentrations of hydride to accumulate in local regions of a Zircaloy component remote from its point of entry into the component. Much has been reported in the literature regarding the long range migration of hydrogen through Zircaloy under concentration gradients and temperature gradients. Relatively little has been reported, however, regarding the long range migration of hydrogen under stress gradients. This paper presents experimental results regarding the long range migration of hydrogen through Zircaloy in response to both tensile and compressive stress gradients. The importance of this driving force for hydrogen migration relative to concentration and thermal gradients is discussed

Measurement of mechanical properties of a reactor operated Zr–2.5Nb pressure tube using an in situ cyclic ball indentation system

Energy Technology Data Exchange (ETDEWEB)

Chatterjee, S., E-mail: subrata@barc.gov.in; Panwar, Sanjay; Madhusoodanan, K.

2015-07-15

Highlights: • Measurement of mechanical properties of pressure tube is required for its fitness assessment. • Pressure tube removal from the core consumes large amount of radiation for laboratory test. • A remotely operable In situProperty Measurement System has been designed in house. • The tool head is capable to carry out in situ ball indentation trials inside pressure tube. • The paper describes the theory and results of the trials conducted on irradiated pressure tube. - Abstract: Periodic measurement of mechanical properties of pressure tubes of Indian Pressurised Heavy Water Reactors is required for assessment of their fitness for continued operation. Removal of pressure tube from the core for preparation of specimens to test for mechanical properties in laboratories consumes large amounts of radiation and hence is to be avoided as far as possible. In the field of in situ estimation of properties of materials, cyclic ball indentation is an emerging technique. Presently, commercial systems are available for doing indentation test either on outside surface of a component at site or on a test piece in a laboratory. However, these systems cannot be used inside a pressure tube for carrying out ball indentation trials under in situ condition. Considering this, a remotely operable hydraulic In situProperty Measurement System (IProMS) based on cyclic ball indentation technique has been designed and developed in house. The tool head of IProMS can be located inside a pressure tube at any axial location under in situ condition and the properties can be estimated from an analysis of the data on load and depth of indentation, recorded during the test. In order to qualify the system, a number of experimental trials have been conducted on spool pieces and specimens prepared from Zr–2.5Nb pressure tube having different mechanical properties. Based on the encouraging results obtained from the qualification trials, IProMS has been used inside a reactor operated

Measurement of mechanical properties of a reactor operated Zr–2.5Nb pressure tube using an in situ cyclic ball indentation system

International Nuclear Information System (INIS)

Chatterjee, S.; Panwar, Sanjay; Madhusoodanan, K.

2015-01-01

Highlights: • Measurement of mechanical properties of pressure tube is required for its fitness assessment. • Pressure tube removal from the core consumes large amount of radiation for laboratory test. • A remotely operable In situProperty Measurement System has been designed in house. • The tool head is capable to carry out in situ ball indentation trials inside pressure tube. • The paper describes the theory and results of the trials conducted on irradiated pressure tube. - Abstract: Periodic measurement of mechanical properties of pressure tubes of Indian Pressurised Heavy Water Reactors is required for assessment of their fitness for continued operation. Removal of pressure tube from the core for preparation of specimens to test for mechanical properties in laboratories consumes large amounts of radiation and hence is to be avoided as far as possible. In the field of in situ estimation of properties of materials, cyclic ball indentation is an emerging technique. Presently, commercial systems are available for doing indentation test either on outside surface of a component at site or on a test piece in a laboratory. However, these systems cannot be used inside a pressure tube for carrying out ball indentation trials under in situ condition. Considering this, a remotely operable hydraulic In situProperty Measurement System (IProMS) based on cyclic ball indentation technique has been designed and developed in house. The tool head of IProMS can be located inside a pressure tube at any axial location under in situ condition and the properties can be estimated from an analysis of the data on load and depth of indentation, recorded during the test. In order to qualify the system, a number of experimental trials have been conducted on spool pieces and specimens prepared from Zr–2.5Nb pressure tube having different mechanical properties. Based on the encouraging results obtained from the qualification trials, IProMS has been used inside a reactor operated

Quality Selection of Zircaloy-2 Canning Tubes by Ultrasonic Testing on Small Defects; Controle de la Qualite des Gaines en Zircaloy-2: Detection de Petits Defauts par les Ultrasons; Achestvennyjotb ortrub chatykh obolochek iz tsirkalloya-2 putem vyyavleniya nebol'shikh defektov s pomoshch'yu ul'trazvuka; Control de Calidad de los Revestimientos de Zircaloy-2 por Localizacion Ultrasonica de Pequenos Defectos

Energy Technology Data Exchange (ETDEWEB)

Van Der Linde, A. [Reactor Centrum Nederland, Petten (Netherlands); Deraad, J. A. [Roentgen Technische Dienst N.V., Rotterdam (Netherlands)

1965-09-15

Zircaloy-2 canning tubes, 10.20 mm I.D. x 0.90 mm wall x 1500 mm length, destined for testing as fuel-rod cladding in a high temperature. 330 Degree-Sign C, in-pile pressurized water loop, were tested ultrasonically for defects to get an impression of the tubes' quality. The tested tubes were delivered by manufacturers in the United States of America, United Kingdom and Scandinavia. Our requirement that all delivered tubes should be free from defects with a length greater than 500- 1000 {mu}m and/or with a depth greater than 50-25 {mu}m was not completely accepted by the manufacturers. They could guarantee that defects longer than 1000 {mu}m and/or with a depth greater than 50 {mu}m should be absent. Because only two of the 93 tested tubes had defects with a depth greater than 50 {mu}m it was decided to apply a more severe test by which defects with a depth in the range 10-50 {mu}m could be detected. To detect and record such small defects, longitudinal as well as transverse, a semi-automatic ultrasonic pulse equipment was used in combination with gating systems and a multiple-channel recorder. The adjustment of the scanning system was such that inner and outer defects of the same size were indicated with equal amplitudes. Calibration of the equipment was made on artificial defects. Longitudinal defects were detected with a separated transmitter-receiver system using a focused beam. Transverse defects were scanned by a single probe acting as transceiver. To obtain the sensitivity required the tests were carried out in immersion at a frequency of 4 MHz whereby the tubes were rotated with 120 rpm. A description is given of the mechanical device, the general set-up and the difficulties encountered. The result was that from the 93 tested tubes 21 had defects in the transverse direction with a depth between 10 and 50 {mu}m. Thus a relative qualification of the tubes was obtained. (author) [French] Des gaines en Zircaloy-2, ayant un diametre interieur de 10, 20 mm, une

Gamma sensitivity of pressurized drift tubes

International Nuclear Information System (INIS)

Baranov, S.A.; Bojko, I.R.; Shelkov, G.A.; Ignatenko, M.A.

1995-01-01

Using a set of commonly used radioactive sources, the efficiency of pressurized drift tubes for gammas with energy from 5.9 keV up to 1.3 MeV has been measured. The tube was made of aluminium and filled with Ar, 15%CO 2 and 2.5%iC 4 H 10 gas mixture at 3 atm. The measured efficiency is compared with the results of the calculations in the frame of our simple model as well as with that of the Monte Carlo simulation using GEANT code. The results of our calculations are in agreement with experimental data, while GEANT simulation tends to give lower efficiency in the energy range of 200 keV γ <1300 keV. The average efficiency of the tube in the field of ATLAS gamma background is about 0.45%. 8 refs., 7 figs., 1 tab

Calculation of fast neutron flux in reactor pressure tubes and experimental facilities

Energy Technology Data Exchange (ETDEWEB)

Barnett, P. C. [Canadian General Electric (Canada)

1968-07-15

The computer program EPITHET was used to calculate the fast neutron flux (>1 MeV) in several reactor pressure tubes and experimental facilities in order to compare the fast neutron flux in the different cases and to provide a self-consistent set of flux values which may be used to relate creep strain to fast neutron flux . The facilities considered are shown below together with the calculated fast neutron flux (>1 MeV). Fast flux 10{sup 13} n/cm{sup 2}s: NPD 1.14, Douglas Point 2.66, Pickering 2.89, Gentilly 2.35, SGHWR 3.65, NRU U-1 and U-2 3.25'' pressure tube - 19 element fuel 3.05, NRU U-1 and U-2 4.07'' pressure tube - 28 element fuel 3.18, NRU U-1 and U-2 4.07'' pressure tube - 18 element fuel 2.90, NRX X-5 0.88, PRTR Mk I fuel 2.81, PRTR HPD fuel 3.52, WR-1 2.73, Mk IV creep machine (NRX) 0.85, Mk VI creep machine (NRU) 2.04, Biaxial creep insert (NRU U-49) 2.61.

Zircaloy behaviour in high temperature irradiated water

International Nuclear Information System (INIS)

Urbanic, V.F.

1982-04-01

The corrosion and hydriding of Zircaloy during irradiation in high temperature water is strongly dependent on the oxygen concentration of the water. Corrosion tests in the NRX and NRU research reactors using small samples have demonstrated the importance of water chemistry in maintaining Zircaloy corrosion and hydriding within acceptable limits. Zircaloy fuel cladding develops non-uniform, patch-type oxides during irradiation in hich temperature water containing dissolved oxygen. Results from examinations of prototype fuel cladding irradiated in the research reactors are presented to show how local variations in coolant flow, fast neutron flux, metallurgical structure and surface condition can influence the onset of non-uniform corrosion under these conditions. Destructive examinations of CANDU-PHW reactor fuel cladding have emphasized the importance of good chemistry control, especially the dissolved oxygen concentration of the water. When reactor coolants are maintained under normal reducing conditions at high pH (5 to 10 cm 3 D 2 /kg D 2 O; 2 /kg D 2 O; pH > 10 with LiOD), Zircaloy cladding develops non-uniform, patch-type oxides. These patch-type oxides tend to coalesce with time to form a thick, uniform oxide layer after extended exposure. Under reducing coolant conditions, Zircaloy cladding absorbs less than 200 mg D/kg Zr (approximately 2.5 mg/dm 2 equivalent hydrogen) in about 500 days. With oxygen in the coolant, deuterium absorption is considerably less despite the significant increase in corrosion under such conditions

In situ sampling for pressure tube deuterium concentration

International Nuclear Information System (INIS)

Harrington, A.J.; Kittmer, C.A.

1988-01-01

The present method of assessing the useful life of pressure tubes in CANDU (CANada Deuterium Uranium) reactors requires the periodic removal and examination of a tube. Special tooling was developed at Atomic Energy of Canada Limited (AECL) to obtain a sample of material from a pressure tube without removing the tube from the reactor. The sampling tool concept has been successfully used by Ontario Hydro during scheduled outages at the Pickering Nuclear Generating Station (PNGS). (author)

Refrigerant charge, pressure drop, and condensation heat transfer in flattened tubes

Energy Technology Data Exchange (ETDEWEB)

Wilson, M J; Newell, T A; Chato, J C [University of Illinois, Urbana, IL (United States). Dept. of Mechanical and Industrial Engineering; Infante Ferreira, C A [Delft University of Technology (Netherlands). Laboratory for Refrigeration and Indoor Climate Control

2003-06-01

Horizontal smooth and microfinned copper tubes with an approximate diameter of 9 mm were successively flattened in order to determine changes in flow field characteristics as a round tube is altered into a flattened tube profile. Refrigerants R134a and R410A were investigated over a mass flux range from 75 to 400 kg m{sup -2} s{sup -}2{sup 1} and a quality range from approximately 10-80%. For a given refrigerant mass flow rate, the results show that a significant reduction in refrigerant charge is possible. Pressure drop results show increases of pressure drop at a given mass flux and quality as a tube profile is flattened. Heat transfer results indicate enhancement of the condensation heat transfer coefficient as a tube is flattened. Flattened tubes with an 18{sup o} helix angle displayed the highest heat transfer coefficients. Smooth tubes and axial microfin tubes displayed similar levels of heat transfer enhancement. Heat transfer enhancement is dependent on the mass flux, quality and tube profile. (author)

Improvements in welding parameters for a new design of zircaloy-4 tube-end plug joints

International Nuclear Information System (INIS)

Martinez, R.L.; Fernandez, L.; Corso, H.L.; Ausas, J; Santisteban, J.R.

2010-01-01

This work presents the experimental results for the characterization of welds using a new design for zircaloy-4 tube-end plug joints, applicable to the production of fuel elements for the Atucha I Nuclear Plant. Test specimens were prepared following the new joint design and were welded using orbital welding equipment. Hydrogen content was measured in the different welding areas, and corrosion tests, and mechanical and microstructural descriptions were carried out, obtaining values that meet the current production standards. We reported previously that test samples welded in equipment with a smaller camera showed some relatively high hydrogen levels, together with alterations in the welded zone in the corrosion tests. Given these results, new tests were undertaken to optimize the welding parameters, being very careful with the purity of the welding atmosphere and in the handling of the samples. The intensity of the welding current was increased slightly to obtain better penetration of the material, without significantly increasing the heat input. The traction resistance values improved, reducing the hydrogen content to well below the maximum allowed by the standards (25 ppm) in all the welding zones and obtaining satisfactory results in the corrosion tests

Estimation of fracture toughness of Zr 2.5% Nb pressure tube of Pressurised Heavy Water Reactor using cyclic ball indentation technique

Energy Technology Data Exchange (ETDEWEB)

Chatterjee, S., E-mail: subrata@barc.gov.in; Panwar, Sanjay; Madhusoodanan, K.; Rama Rao, A.

2016-08-15

Highlights: • Measurement of fracture toughness of pressure tube is required for its fitness assessment. • Pressure tube removal from the core consumes large amount of radiation for laboratory test. • A remotely operable In situ Property Measurement System (IProMS) has been designed in house. • Conventional and IProMS tests conducted on pressure tube spool pieces having different mechanical properties. • Correlation has been established between the conventional and IProMS estimated fracture properties. - Abstract: In Pressurised Heavy Water Reactors (PHWRs) fuel bundles are located inside horizontal pressure tubes made up of Zr 2.5 wt% Nb alloy. Pressure tubes undergo degradation during its service life due to high pressure, high temperature and radiation environment. Measurement of mechanical properties of degraded pressure tubes is important for assessing their fitness for further operation. Presently as per safety guidelines imposed by the regulatory body, a few pre-decided pressure tubes are removed from the reactor core at regular intervals during the planned reactor shut down to carry out post irradiation examination (PIE) in a laboratory which consumes lots of man-rem and imposes economic penalties. Hence a system is indeed felt necessary which can carry out experimental trials for measurement of mechanical properties of pressure tubes under in situ conditions. The only way to accomplish this important objective is to develop a system based on an in situ measurement technique. In the field of in situ estimation of properties of materials, cyclic ball indentation is an emerging technique. Presently, commercial systems are available for doing an indentation test either on the outside surface of a component at site or on a test piece in a laboratory. However, these systems cannot be used inside a pressure tube for carrying out ball indentation trials under in situ conditions. Considering the importance of such measurements, an In situ Property

The anisotropic mechanical behaviour of zircaloy-2

International Nuclear Information System (INIS)

Ballinger, R.; Pelloux, R.M.

1980-01-01

Zirconium alloys used in the LWR industry crystallize in the hexagonal crystal structure below approximately 1136 K and many of the fabrication steps are performed below this temperature. The hexagonal structure possesses a limited number of slip systems and normal deformation processes result in extensive twinning. The twinning process results in the development of a fabrication texture, the type and extent of which is a function of the strain path used in the fabrication process. The texture which develops is important for two reasons. First, the texture at a given point in the fabrication process will determine the ease with which the next strain increment may be taken. Second, the texture of the completed part will have a significant effect on its in service performance because properties such as yield strength, creep strength, and fatigue and stress corrosion cracking resistance are a strong function of texture. Currently there is little data available concerning the evolution of textures as a function of strain path during the fabrication process of Zircaloy. Consequently this experimental investigation was conducted to determine the effect of textures on the mechanical behaviour of Zircaloy-2 with a primary emphasis on the evolution of texture during plastic deformation. (author)

Replacement of a cracked pressure tube in Bruce GS unit 2

International Nuclear Information System (INIS)

Dunn, J.T.

1982-06-01

In 1982 February, a primary heat transport system leak was detected in the annulus gas system by on-line instrumentation. The source of the leak was found to be a small axial crack in the pressure tube of fuel channel X-14. This fuel channel was removed and replaced by station maintenance staff, and the unit was returned to service five weeks after it had been shut down. The cracked pressure tube was sent to Chalk River Nuclear Laboratories for examination, and the crack was found to be very similar to those found in Pickering GS units 3 and 4 in 1974-75. It was caused by delayed hydride cracking during the period of high residual stress between the time of rolling and the pre-service stress relief

Crack resistance curve determination of zircaloy-4 cladding

International Nuclear Information System (INIS)

Bertsch, J.; Alam, A.; Zubler, R.

2009-03-01

Fracture mechanics properties of fuel claddings are of relevance with respect to fuel rod integrity. The integrity of a fuel rod, in turn, is important for the fuel performance, for the safe handling of fuel rods, for the prevention of leakages and subsequent dissemination of fuel, for the avoidance of unnecessary dose rates, and for safe operation. Different factors can strongly deteriorate the mechanical fuel rod properties: irradiation damage, thermo-mechanical impact, corrosion or hydrogen uptake. To investigate the mechanical properties of fuel rod claddings which are used in Swiss nuclear power plants, PSI has initiated a program for mechanical testing. A major issue was the interaction between specific loading devices and the tested cladding tube, e.g. in the form of bending or friction. Particular for Zircaloy is the hexagonal closed packed structure of the zirconium crystallographic lattice. This structure implies plastic deformation mechanisms with specific, preferred orientations. Further, the manufacturing procedure of Zircaloy claddings induces a specific texture which plays a salient role with respect to the embrittlement by irradiation or integration of hydrogen in the form of hydrides. Both, the induced microstructure as well as the plastic deformation behaviour play a role for the mechanical properties. At PSI, in a first step inactive thin walled Zircaloy tubes and, for comparison reasons, plates were tested. The validity of the mechanical testing of the non standard tube and plate geometries had to be verified. The used Zircaloy-4 cladding tube sections and small plates of the same wall thickness have been notched, fatigue pre-cracked and tensile tested to evaluate the fracture toughness properties at room temperature, 300 o C and 350 o C. The crack propagation has been determined optically. The test results of the plates have been further used to validate FEM calculations. For each sample a complete crack resistance (J-R) curve could be

Crack resistance curve determination of zircaloy-4 cladding

Energy Technology Data Exchange (ETDEWEB)

Bertsch, J.; Alam, A.; Zubler, R

2009-03-15

Fracture mechanics properties of fuel claddings are of relevance with respect to fuel rod integrity. The integrity of a fuel rod, in turn, is important for the fuel performance, for the safe handling of fuel rods, for the prevention of leakages and subsequent dissemination of fuel, for the avoidance of unnecessary dose rates, and for safe operation. Different factors can strongly deteriorate the mechanical fuel rod properties: irradiation damage, thermo-mechanical impact, corrosion or hydrogen uptake. To investigate the mechanical properties of fuel rod claddings which are used in Swiss nuclear power plants, PSI has initiated a program for mechanical testing. A major issue was the interaction between specific loading devices and the tested cladding tube, e.g. in the form of bending or friction. Particular for Zircaloy is the hexagonal closed packed structure of the zirconium crystallographic lattice. This structure implies plastic deformation mechanisms with specific, preferred orientations. Further, the manufacturing procedure of Zircaloy claddings induces a specific texture which plays a salient role with respect to the embrittlement by irradiation or integration of hydrogen in the form of hydrides. Both, the induced microstructure as well as the plastic deformation behaviour play a role for the mechanical properties. At PSI, in a first step inactive thin walled Zircaloy tubes and, for comparison reasons, plates were tested. The validity of the mechanical testing of the non standard tube and plate geometries had to be verified. The used Zircaloy-4 cladding tube sections and small plates of the same wall thickness have been notched, fatigue pre-cracked and tensile tested to evaluate the fracture toughness properties at room temperature, 300 {sup o}C and 350 {sup o}C. The crack propagation has been determined optically. The test results of the plates have been further used to validate FEM calculations. For each sample a complete crack resistance (J-R) curve could

Analysis of the ballooning deformation of an internally pressurized thin-wall tube during fast thermal transients

International Nuclear Information System (INIS)

Lin, E.I.H.

1977-01-01

A large-strain, time-dependent thermoplastic analysis of ballooning deformation was developed. The true (or lagorithmic) strains, the Von Mises yield criterion and Prandtl-Reuss flow rules were used. The constitutive equation was expressed in terms of the temperature, effective stress, strain and strain rate. Material isotropy was assumed as a first approximation; note that at high temperatures even zircaloy tends to lose a substantial amount of its low-temperature anisotropy. The axisymmetry of ballooning was also assumed, which has actually been verified by numerous experiments to be accurate throughout the course of ballooning, except in the final stage when rupture is imminent. The thin-shell approximation was made, which proved to be adequate for the standard fuel claddings and which was advantageous in that the averaged state of stress was rendered determinate. The analysis led to a set of non-linear ordinary differential equations, which was then integrated by a fifth-order Runge-Kutta routine. The general formulation allows for a direct interpretation of the experimentally-observed effects of the heating rate and cladding axial constraints on the ballooning behavior. Its implications on the flow-blockage and cladding-rupture evaluations were discussed. The analysis was applied to zircaloy claddings subjected to simulated thermal transient conditions. Most of the required material properties were taken from the existing uniaxial tensile test data. Analyses were performed at a uniform heating rate of 115 0 C/sec with internal pressures ranging from 100 to 1200 psi. Satisfactory agreement was obtained between the predictions and the diametral strain-time data available from tube-burst tests

Influence of hydrides orientation on strain, damage and failure of hydrided zircaloy-4

International Nuclear Information System (INIS)

Racine, A.

2005-09-01

In pressurized water reactors of nuclear power plants, fuel pellets are contained in cladding tubes, made of Zirconium alloy, for instance Zircaloy-4. During their life in the primary water of the reactor (155 bars, 300 C), cladding tubes are oxidized and consequently hydrided. A part of the hydrogen given off precipitates as Zirconium hydrides in the bulk material and embrittles the material. This embrittlement depends on many parameters, among which hydrogen content and orientation of hydrides with respect to the applied stress. This investigation is devoted to the influence of the orientation of hydrides with respect to the applied stress on strain, damage and failure mechanisms. Macroscopic and SEM in-situ ring tensile tests are performed on cladding tube material (unirradiated cold worked stress-relieved Zircaloy-4) hydrided with about 200 and 500 wppm hydrogen, and with different main hydrides orientation: either parallel or perpendicular to the circumferential tensile direction. We get the mechanical response of the material as a function of hydride orientation and hydrogen content and we investigate the deformation, damage and failure mechanisms. In both cases, digital image correlation techniques are used to estimate local and global strain distributions. Neither the tensile stress-strain response nor the global and local strain modes are significantly affected by hydrogen content or hydride orientation, but the failure modes are strongly modified. Indeed, only 200 wppm radial hydrides embrittle Zy-4: sample fail in the elastic domain at about 350 MPa before strain bands could develop; whereas in other cases sample reach at least 750 MPa before necking and final failure, in ductile or brittle mode. To model this particular heterogeneous material behavior, a non-coupled damage approach which takes into account the anisotropic distribution of the hydrides is proposed. Its parameters are identified from the macroscopic strain field measurements and a

Fabrication of seamless calandria tubes by cold pilgering route using 3-pass and 2-pass schedules

Science.gov (United States)

Saibaba, N.

2008-12-01

Calandria tube is a large diameter, extremely thin walled zirconium alloy tube which has diameter to wall thickness ratio as high as 90-95. Such tubes are conventionally produced by the 'welded route', which involves extrusion of slabs followed by a series of hot and cold rolling passes, intermediate anneals, press forming of sheets into circular shape and closing the gap by TIG welding. Though pilgering is a well established process for the fabrication of seamless tubes, production of extremely thin walled tubes offers several challenges during pilgering. Nuclear fuel complex (NFC), Hyderabad, has successfully developed a process for the production of Zircaloy-4 calandria tubes by adopting the 'seamless route' which involves hot extrusion of mother blanks followed by three-pass pilgering or two-pass pilgering schedules. This paper deals with standardization of the seamless route processes for fabrication of calandria tubes, comparison between the tubes produced by 2-pass and 3-pass pilgering schedules, role of ultrasonic test charts for control of process parameters, development of new testing methods for burst testing and other properties.

Fabrication of seamless calandria tubes by cold pilgering route using 3-pass and 2-pass schedules

International Nuclear Information System (INIS)

Saibaba, N.

2008-01-01

Calandria tube is a large diameter, extremely thin walled zirconium alloy tube which has diameter to wall thickness ratio as high as 90-95. Such tubes are conventionally produced by the 'welded route', which involves extrusion of slabs followed by a series of hot and cold rolling passes, intermediate anneals, press forming of sheets into circular shape and closing the gap by TIG welding. Though pilgering is a well established process for the fabrication of seamless tubes, production of extremely thin walled tubes offers several challenges during pilgering. Nuclear fuel complex (NFC), Hyderabad, has successfully developed a process for the production of Zircaloy-4 calandria tubes by adopting the 'seamless route' which involves hot extrusion of mother blanks followed by three-pass pilgering or two-pass pilgering schedules. This paper deals with standardization of the seamless route processes for fabrication of calandria tubes, comparison between the tubes produced by 2-pass and 3-pass pilgering schedules, role of ultrasonic test charts for control of process parameters, development of new testing methods for burst testing and other properties

Electromigration of hydrogen in zircaloy-2

International Nuclear Information System (INIS)

Parmeswaran, P.; Kamachi Mudali, U.; Raghunathan, V.S.; Govinda Rajan, K.

1989-01-01

Electromigration is a purification technique for removing interstitial impurities from metals like Zr, Ti and Nb. It uses an electric field to induce migration of atoms from one end to other. This paper describes an attempt to purify zircaloy-2 of its hydrogen content by this technique. Resistivity measurement has been used to evaluate the change in impurity concentration that occurs during the process. Results indicate the movement of hydrogen atoms towards the cathode end. The value of the effective charge number, Z * , calculated from the results confirms hydrogen migration to the cathode aided by a positive wind force. (author). 6 refs., 5 figs

Strengthening of Zircaloy-4 using Oxide Particles by Laser Beam Treatment

Energy Technology Data Exchange (ETDEWEB)

Jung, Yang-Il; Park, Dong-Jun; Park, Jung-Hwan; Park, Jeong-Yong; Kim, Hyun-Gil; Koo, Yang-Hyun [Korea Atomic Energy Research Institute, Daejeon (Korea, Republic of)

2015-10-15

Oxide particles such as Y{sub 2}O{sub 3} and CeO{sub 2} were dispersed homogeneously in a Zircaloy-4 plate surface using an LBS method. From the tensile test at 380 .deg. C, the strength of laser ODS alloying on the Zircaloy-4 sheet was increased more than 50% when compared to the initial state of the sheet, although the ODS alloyed layer was less than 20% of the specimen thickness. This technology showed a good opportunity to increase the strength without major changes in the substrates of zirconium-based alloys. Accident tolerant fuel (ATF) cladding is being developed globally after the Fukushima accident with the demands for the nuclear fuel having higher safety at normal operation conditions as well as even in a severe accident conditions. Korea Atomic Energy Research Institute (KAERI) is one of the leading organizations for developing ATF claddings. One concept is to form an oxidation-resistant layer on Zr cladding surface. The other is to increase high-temperature mechanical strength of Zr tube. The oxide dispersion strengthened (ODS) zirconium was proposed to increase the strength of the Zr-based alloy up to high temperatures.

Bulging of pressure tubes at hot spots under LOCA conditions

International Nuclear Information System (INIS)

Manu, C.; Shewfelt, R.S.W.; Wright, A.C.D.; Aboud, R.; Lau, J.H.K.; Sanderson, D.B.

1996-01-01

During certain postulated loss-of-coolant accidents (LOCA) in a CANDU reactor, some fuel channels can become highly voided within a very short time. Although the pressure tubes are heated mainly by convection and thermal radiation during the LOCA transient, additional heat flow occurs through the bearing pads that are in contact with the pressure tribe. This contact can lead to local hot spots and associated thermal stresses in the pressure tube wall. The two factors that affects the behavior of the pressure tubes during LOCA conditions are the internal pressure and the local heating. Although the effect of internal pressure and of axially uniform temperature has been studied elsewhere, the effect of the local heating on the pressure tube behavior has not been modelled before. This paper shows that the bulging of a pressure tube at a hot spot is the result of the thermal stresses that are developed in a pressure tube during a LOCA transient. To isolate the local heating effect from the internal pressure, a series of single-effect experiments was performed. In these experiments, sections of a CANDU pressure tube were subjected to local heating only. The thermal profile and the local deformation were measured function of time. To quantify the effect of the thermal stresses on the bulging of pressure tubes at hot spots and to develop numerical tools that can predict such bulging, finite element analyses were performed rising the ABAQUS finite element computer code. Use of the measured thermal profiles in the ABAQUS finite element analysis, resulted in very good agreement between the predicted and measured displacements. (author)

Development and performance of inspection equipment for pressure tubes in Fugen

International Nuclear Information System (INIS)

Naruo, Kazuteru; Tanimoto, Ken-ichi; Ohta, Takeo; Nakamura, Takahisa; Imaizumi, Kiyoshi.

1984-01-01

The pressure tubes of Fugen are the important equipment as the many tubes compose the core, and since they are made of Zr-2.5% Nb alloy which has been used for the first time in Japan, they have become the object of monitoring (the follow-up investigation of the change of inside diameter, the presence of defects and so on) in addition to the in-service inspection. In this paper, on the inspection equipment for pressure tubes, that has been developed independently by the Power Reactor and Nuclear Fuel Development Corp. in order to carry out the ISI and monitoring, the course of development and the construction and the performance are reported, and the results of having used it for the fourth regular inspection of Fugen are described. The 10-year plan of the ISI and monitoring of pressure tubes is shown. The core of Fugen is composed of 224 pressure tubes, therefore, the inspection is carried out by sampling inspection. The monitoring is carried out on four tubes for the follow-up investigation and one tube that shows the severest operation history at the time of inspection. The equipment performs ultrasonic flaw detection, the measurement of inside diameter and the visual inspection of internal surface. (Kako, I.)

An improved Zircaloy-steam reaction model for use with the March 2 (Meltdown Accident Response Characteristics) code

International Nuclear Information System (INIS)

Manahan, M.P.

1983-01-01

An improved Zircaloy-steam oxidation reaction model has been incorporated into the MARCH 2 code which includes: (1) improved physical modeling for solid-state process oxidation, (2) improved geometric modeling for gaseous diffusion oxidation, (3) chemisorption/dissociation retardation due to high hydrogen partial pressures, and (4) laminar and turbulent flow conditions. Several accident sequences have been analyzed using the model, and for the sequences considered, the results indicate that the integrated and averaged variables are not significantly altered for the current level of fuel modeling, however, the localized variables such as nodal temperature and oxide thickness are affected

Chemical interactions between as-received and pre-oxidized Zircaloy-4 and stainless steel at high temperatures

International Nuclear Information System (INIS)

Hofmann, P.

1994-05-01

The chemical reaction behavior between Zircaloy-4 and 1.4919 (AISI 316) stainless steel, which are used in absorber assemblies of Pressurized Water Reactors (PWR) and Boiling Water Reactors (BWR), has been studied in the temperature range 1000 - 1400 C. Zircaloy was used in the as-received, pre-oxidized and oxygen-containing condition. The maximum temperature was limited by the fast and complete liquefaction of the reaction couple as a result of eutectic chemical interactions. Liquefaction of the components occurs below their melting point. The effect of oxygen dissolved in Zircaloy plays an important role in the interaction; oxide layers on the Zircaloy surface delay the chemical interactions with stainless steel but cannot prevent them. Oxygen dissolved in Zircaloy reduces the reaction rates and shift the liquefaction temperature to slightly higher levels. The interaction experiments at the examined temperatures with or without pre-oxidized Zircaloy can be described by parabolic rate laws. The Arrhenius equations for the various conditions of interactions are given. (orig.) [de

Evolution of deformation velocity in narrowing for Zircaloy 2

Energy Technology Data Exchange (ETDEWEB)

Cetlin, P R [Minas Gerais Univ., Belo Horizonte (Brazil). Dept. de Engenharia Metalurgica; Okuda, M Y [Goias Univ., Goiania (Brazil). Inst. de Matematica e Fisica

1980-09-01

Some studies on the deformation instability in strain shows that the differences in this instability may lead to localized narrowing or elongated narrowing, for Zircaloy-2. The variation of velocity deformation with the narrowing evolution is expected to be different for these two cases. The mentioned variation is discussed, a great difference in behavior having been observed for the case of localized narrowing.

Remotised sliver sample removal from irradiated pressure tube

Energy Technology Data Exchange (ETDEWEB)

Rupani, B B; Sharma, B S.V.G.; Shyam, T V; Sinha, R K [Bhabha Atomic Research Centre, Bombay (India). Reactor Engineering Div.

1994-12-31

The life of irradiated pressure tubes of Pressurised Heavy Water Reactor (PHWR) can be assessed by analysing hydrogen content in sliver samples of pressure tube material. The sample can be obtained in the form of small slivers by scraping at any specified locations within the bore of the pressure tube of operating reactor. A tool namely Hydride Scraping Tool (HST) has been developed to obtain very thin slivers of hydride bearing samples from irradiated pressure tube. In order to save man-rem consumption during scraping operation, a feeding mechanism has also been designed and developed for axial positioning of scraping tool in the channel remotely. This paper covers general details about constructional features of the scraping tool, feeding mechanism and their control system. It also highlights the operational salient features and capabilities of the system. Possible applications of the feeding mechanism in other fields are also indicated. (author). 4 figs.

Remotised sliver sample removal from irradiated pressure tube

International Nuclear Information System (INIS)

Rupani, B.B.; Sharma, B.S.V.G.; Shyam, T.V.; Sinha, R.K.

1994-01-01

The life of irradiated pressure tubes of Pressurised Heavy Water Reactor (PHWR) can be assessed by analysing hydrogen content in sliver samples of pressure tube material. The sample can be obtained in the form of small slivers by scraping at any specified locations within the bore of the pressure tube of operating reactor. A tool namely Hydride Scraping Tool (HST) has been developed to obtain very thin slivers of hydride bearing samples from irradiated pressure tube. In order to save man-rem consumption during scraping operation, a feeding mechanism has also been designed and developed for axial positioning of scraping tool in the channel remotely. This paper covers general details about constructional features of the scraping tool, feeding mechanism and their control system. It also highlights the operational salient features and capabilities of the system. Possible applications of the feeding mechanism in other fields are also indicated. (author). 4 figs

Zircaloy-4 corrosion in PWR's

International Nuclear Information System (INIS)

Fyfitch, S.; Smalley, W.R.; Roberts, E.

1985-01-01

Zircaloy-4 waterside corrosion has been studied extensively in the nuclear industry for a number of years. Following the early crud-related corrosion failures in the Saxton test reactor, Westinghouse undertook numerous programs to minimize crud deposition on fuel rods in power reactors through primary coolant chemistry control. Modern plants today are operating with improved coolant chemistry guidelines, and crud deposition levels are very low in proportion to earlier experience. Zircaloy-4 corrosion under a variety of coolant chemistry, heat flux and exposure conditions has been studied extensively. Experience to date, even in relatively high coolant temperature plants, has indicated that -for both fuel cladding and structural components- Zircaloy-4 waterside corrosion performance has been excellent. Recognizing future industry trends, however, which will result in Zircaloy-4 being subjected to ever increasing corrosion duties, Westinghouse will continue accumulating Zircaloy-4 corrosion experience in large power plants. 13 refs.

Chemical and microstructural characterization of recycled zircaloy

International Nuclear Information System (INIS)

Martinez, Luis G.; Pereira, Luiz A.T.; Rossi, Jesualdo L.; Takiishi, Hidetoshi; Sato, Ivone M.; Scapin, Marcos A.; Orlando, Marcos T.D.

2011-01-01

PWR reactors employ as nuclear fuel UO 2 pellets with Zircaloy clad. Brazil is autonomous in the nuclear fuel cycle, from uranium mining to enrichment and nuclear fuel manufacture. However, the industrial production of nuclear zirconium alloys does not meet the demand, leading to importation of Zircaloy for fuel manufacturing. In the fabrication of fuel elements parts, machining chips of alloys are generated. As the Zircaloy chips cannot be discarded as ordinary metallic waste, the recycling of this material is strategic in economical and environmental aspects. In this work are described two methods that are being developed to recycle Zircaloy chips. The first method the Zircaloy machining chips are melted using an electric arc furnace to obtain small laboratory ingots. The second method uses powder metallurgy technique. By this later method, the Zircaloy chips are submitted to a hydriding process and the resulting material is milled in a high-energy ball mill. The powder is cold isostatically pressed and vacuum sintered. The elemental composition of the materials obtained using both methods is being determined using X-ray fluorescence techniques and compared to the specifications of nuclear grade Zircaloy and to the composition of the starting chips. The phase composition of the laboratory ingots was determined using X-ray diffraction. The ingots were vacuum annealed and the microstructures resulting from both processing methods before and after heat treatments were characterized using optical and scanning electron microscopy. The hardness of the materials was evaluated. A methodology of chemical analysis using X-ray fluorescence spectrometry, for composition certification, was established and tested. The results showed that recycled Zircaloy presented adequate microstructure for nuclear use. The good results of the powder metallurgy method suggest the possibility of producing small parts, like cladding cap-ends, using near net shape sintering. (author)

X-ray diffraction line profile analysis for defect study in Zr–2⋅5% Nb ...

Indian Academy of Sciences (India)

Unknown

The microstructure characterization by X-ray line profile analysis is possible for determination of ... breadth method also gives the coherent domain size, dislocation density and micro-strain present in .... currently used for pressure tubes, has replaced Zircaloy-2 ..... the data on σ0, σNb, m, α, G, and b available in the litera-.

Effect of tubing condensate on non-invasive positive pressure ventilators tested under simulated clinical conditions.

Science.gov (United States)

Hart, Diana Elizabeth; Forman, Mark; Veale, Andrew G

2011-09-01

Water condensate in the humidifier tubing can affect bi-level ventilation by narrowing tube diameter and increasing airflow resistance. We investigated room temperature and tubing type as ways to reduce condensate and its effect on bi-level triggering and pressure delivery. In this bench study, the aim was to test the hypothesis that a relationship exists between room temperature and tubing condensate. Using a patient simulator, a Res-med bi-level device was set to 18/8 cm H(2)O and run for 6 h at room temperatures of 16°C, 18°C and 20°C. The built-in humidifier was set to a low, medium or high setting while using unheated or insulated tubing or replaced with a humidifier using heated tubing. Humidifier output, condensate, mask pressure and triggering delay of the bi-level were measured at 1 and 6 h using an infrared hygrometer, metric weights, Honeywell pressure transducer and TSI pneumotach. When humidity output exceeded 17.5 mg H(2)O/L, inspiratory pressure fell by 2-15 cm H(2)O and triggering was delayed by 0.2-0.9 s. Heating the tubing avoided any such ventilatory effect whereas warmer room temperatures or insulating the tubing were of marginal benefit. Users of bi-level ventilators need to be aware of this problem and its solution. Bi-level humidifier tubing may need to be heated to ensure correct humidification, pressure delivery and triggering.

Hydrogen isotope storage in zircaloy scrap

Energy Technology Data Exchange (ETDEWEB)

Lee, H. S.; Kuk, I. H.; Chung, H.; Paek, S. W.; Kang, H. S

1999-08-01

8 MCi of tritium a year will be produced after wolsong TRF is in operation. The metal hydride form is one of useful tritium storage. The metals in use for metal hydride are uranium, titanium, etc., however uranium is limited to use by regulation, and titanium is relatively costly. Both metals are not produced in country but whole amount is imported. On the other hand 2,000kg of zircaloy scrap is produced by CANDU nuclear fuel fabrication process, which is also useful for hydrogen storage. The purpose of this study is to evaluation of hydrogen absorption capacity for zircaloy scrap that is produced as waste by CANDU nuclear fuel fabrication process. The sample evacuated for an hour at 1000 deg C. The strip showed higher capacity : 0.7 at 25 deg C, 2.0 at 200 deg C, 2.0 at 200 deg C, 2.0 at 400 deg C, respectively. The H/M values for commercial zircaloy sponge were 2.0 at 25 deg C and 2.0 at 400 deg C.

Hydrogen isotope storage in zircaloy scrap

International Nuclear Information System (INIS)

Lee, H. S.; Kuk, I. H.; Chung, H.; Paek, S. W.; Kang, H. S.

1999-08-01

8 MCi of tritium a year will be produced after wolsong TRF is in operation. The metal hydride form is one of useful tritium storage. The metals in use for metal hydride are uranium, titanium, etc., however uranium is limited to use by regulation, and titanium is relatively costly. Both metals are not produced in country but whole amount is imported. On the other hand 2,000kg of zircaloy scrap is produced by CANDU nuclear fuel fabrication process, which is also useful for hydrogen storage. The purpose of this study is to evaluation of hydrogen absorption capacity for zircaloy scrap that is produced as waste by CANDU nuclear fuel fabrication process. The sample evacuated for an hour at 1000 deg C. The strip showed higher capacity : 0.7 at 25 deg C, 2.0 at 200 deg C, 2.0 at 200 deg C, 2.0 at 400 deg C, respectively. The H/M values for commercial zircaloy sponge were 2.0 at 25 deg C and 2.0 at 400 deg C

Advanced pressure tube sampling tools

International Nuclear Information System (INIS)

Wittich, K.C.; King, J.M.

2002-01-01

Deuterium concentration is an important parameter that must be assessed to evaluate the Fitness for service of CANDU pressure tubes. In-reactor pressure tube sampling allows accurate deuterium concentration assessment to be made without the expenses associated with fuel channel removal. This technology, which AECL has developed over the past fifteen years, has become the standard method for deuterium concentration assessment. AECL is developing a multi-head tool that would reduce in-reactor handling overhead by allowing one tool to sequentially sample at all four axial pressure tube locations before removal from the reactor. Four sets of independent cutting heads, like those on the existing sampling tools, facilitate this incorporating proven technology demonstrated in over 1400 in-reactor samples taken to date. The multi-head tool is delivered by AECL's Advanced Delivery Machine or other similar delivery machines. Further, AECL has developed an automated sample handling system that receives and processes the tool once out of the reactor. This system retrieves samples from the tool, dries, weighs and places them in labelled vials which are then directed into shielded shipping flasks. The multi-head wet sampling tool and the automated sample handling system are based on proven technology and offer continued savings and dose reduction to utilities in a competitive electricity market. (author)

Heat transfer coefficient in pool boiling for an electrically heated tube at various inclinations

International Nuclear Information System (INIS)

Fahmy, A.S.A.; Mariy, A.H.; Mahmoud, S.I.; Ibrahim, N.A.

1987-01-01

An experimental investigation is carried out study the behaviour of heat transfer in pool boiling from a vertical and inclined heated tube at atmospheric pressure. An imperial correlation joining the different parameters affecting the heat transfer coefficient in pool boiling for an electrically heated tube at various inclinations is developed. Two test sections (zircaloy-4 and stainless steel) of 16 n n outer diameter and 120 nm length are investigated. Four levels of heat flux are used for heating the two lest sections (e.g. 381, 518, 721 and 929 k.watt/n 2). The maximum surface temperature achieved is 146.5 degree c for both materials, and the maximum bulk temperature is 95 degree C. It is found that the average heat transfer coefficient is inversely proportional with heated length l, where it reaches a constant value in the horizontal position. The heat transfer coefficient curves at various inclinations with respect to the heated tube length pass around one point which is defined as limit length

Some observations on pitting corrosion in the zircaloy cladding of fuel pins irradiated in a PWR loop

International Nuclear Information System (INIS)

Linde, A. van der; Letsch, A.C.; Hornsveld, E.M.

1978-11-01

A three-pins, zircaloy-4 clad, sphere-pac bundle was irradiated in a 280 0 C PWR loop in the HFR at Petten during 131 effective full power days to a bundle average burnup of 0.84 % FIMA. The pins contained a mixture of 61.5 w/o of 1050 μm (U,Pu) 0 2 spheres, 18.5 w/o of 115 μm UO 2 spheres and 20.0 w/o of 2 spheres. The as-fabricated smear density of the vibratory compacted mixture was 81-85 % T.D. The pressure of the pin filling gas was 1 bar helium for pin 306 and 25 bar helium for the pins 308 and 309. The cladding was zircaloy-4 tubing, stress relieved for 4 hours at 540 0 C, with an inner diameter of 9.30 mm and a wall thickness of 0.73 mm. Exposure of the pins in the loop started in the as-pickled, degreased surface condition. The pins operated at an average heat rating of 335 W/cm and at a peak rating of 620 W/cm. The end-of -life peak rating was 425 W/cm. Unfavourable water chemistry conditions of the coolant during the last weeks of the irradition, in particular low NH 3 concentrations resulting in low pH values, caused the deposition of heavy crud layers on the pin surfaces. This crud layer caused a small cladding defect in pin 306 at the axial position of the peak heat rating. The zircaloy-4 wall failed by complete oxidation, which started at and progressed from the outer, coolant side, surface. Immediately after the detection of fission product activity in the loop water, the irradiation of the bundle was terminated. Microscopic investigations on cross sections of the pins 306 and 309 revealed the presence of oxide pits at the outer surface of the zircalloy-4 wall

Fatigue properties of Zircaloy-2 in a PWR water environment

International Nuclear Information System (INIS)

Anon.

1984-01-01

The continuing trend of operation of light water reactors is towards power cycling as a means of operating the systems more efficiently. Depending upon the reactor design and mode of power cycling this could lead to significant fatigue usage in Zircaloy structural components. In order to design against the possibility of gross yielding or fast fracture of such components as a result of this it is obviously necessary to be able to predict conservatively the fatigue properties of Zircaloy under the reactor operating conditions

Tracheal tube and laryngeal mask cuff pressure during anaesthesia - mandatory monitoring is in need

DEFF Research Database (Denmark)

Rokamp, K.Z.; Secher, N.H.; Møller, Ann

2010-01-01

ABSTRACT: BACKGROUND: To prevent endothelium and nerve lesions, tracheal tube and laryngeal mask cuff pressure is to be maintained at a low level and yet be high enough to secure air sealing. METHOD: In a prospective quality-control study, 201 patients undergoing surgery during anaesthesia (without...... the use of nitrous oxide) were included for determination of the cuff pressure of the tracheal tubes and laryngeal masks. RESULTS: In the 119 patients provided with a tracheal tube, the median cuff pressure was 30 (range 8 - 100) cm H2O and the pressure exceeded 30 cm H2O (upper recommended level) for 54...... patients. In the 82 patients provided with a laryngeal mask, the cuff pressure was 95 (10 - 121) cm H2O and above 60 cm H2O (upper recommended level) for 56 patients and in 34 of these patients, the pressure exceeded the upper cuff gauge limit (120 cm H2O). There was no association between cuff pressure...

Simulation and analysis of the thermal and deformation behaviour of `as-received` and `hydrided` pressure tubes used in the circumferential temperature distribution experiments (end of life/pressure tube behaviour)

Energy Technology Data Exchange (ETDEWEB)

Muir, W C; Bayoumi, M H [Ontario Hydro, Toronto, ON (Canada)

1996-12-31

It is postulated that in-reactor pressure tubes may be subjected to radiation damage and dissolved deuterium which could change the pressure tube characteristics and lead to different behaviour than that of as-received pressure tubes under large LOCA (loss of coolant) conditions. A hydrided pressure tube was used to study the effect of dissolved hydrogen on thermal-mechanical behaviour. In the experiment, simulating an in-reactor (hydrided) pressure tube with circumferential differential temperature under boil-off conditions, the pressure tube ballooned into contact with the calandria tube. The pressure tube used in this experiment was hydrided in a furnace to a nominal value of 200 {mu}g/g dissolved hydrogen. This test was a repeat of the first supplementary boil-off test (S-5-1) which used an as-received pressure tube. The objective of this paper is to analyze the results obtained from the simulation of this Boil-Off test using the SMARTT computer code and to examine the effect of hydriding on the thermal and ballooning behaviour of the pressure tube by comparison with the results obtained from test S-5-1. A discussion of the results obtained from this comparison is presented together with an analysis of their application to the analysis of pressure tube behaviour in CANDU reactors. (author). 13 refs., 1 tab., 16 figs.

Simulation and analysis of the thermal and deformation behaviour of 'as-received' and 'hydrided' pressure tubes used in the circumferential temperature distribution experiments (end of life/pressure tube behaviour)

International Nuclear Information System (INIS)

Muir, W.C.; Bayoumi, M.H.

1995-01-01

It is postulated that in-reactor pressure tubes may be subjected to radiation damage and dissolved deuterium which could change the pressure tube characteristics and lead to different behaviour than that of as-received pressure tubes under large LOCA (loss of coolant) conditions. A hydrided pressure tube was used to study the effect of dissolved hydrogen on thermal-mechanical behaviour. In the experiment, simulating an in-reactor (hydrided) pressure tube with circumferential differential temperature under boil-off conditions, the pressure tube ballooned into contact with the calandria tube. The pressure tube used in this experiment was hydrided in a furnace to a nominal value of 200 μg/g dissolved hydrogen. This test was a repeat of the first supplementary boil-off test (S-5-1) which used an as-received pressure tube. The objective of this paper is to analyze the results obtained from the simulation of this Boil-Off test using the SMARTT computer code and to examine the effect of hydriding on the thermal and ballooning behaviour of the pressure tube by comparison with the results obtained from test S-5-1. A discussion of the results obtained from this comparison is presented together with an analysis of their application to the analysis of pressure tube behaviour in CANDU reactors. (author). 13 refs., 1 tab., 16 figs

Delayed hydrogen cracking of zirconium alloy pressure tubes

International Nuclear Information System (INIS)

Jackman, A.H.; Dunn, J.T.

1976-10-01

After several years of almost continuous service, Pickering Units 3 and 4 have both experienced long outages to replace cracked pressure tubes. This report summarizes the status of the investigation into the cause of the cracks as of May 1976. The basic cause of the cracking was the presence of very high residual tensile stresses in the pressure tubes due to improper rolling procedures. These residual stresses are being reduced to acceptable levels by local stress relieving techniques at Bruce G.S. and in future reactors improvements in rolling procedures and changes in pressure tube specifications will prevent a recurrence of this problem. (author)

Biaxial creep deformation of Zircaloy-4 in the high alpha phase temperature range

International Nuclear Information System (INIS)

Donaldson, A.T.; Horwood, R.A.; Healey, T.

1983-01-01

The ballooning response of Zircaloy-4 fuel tubes during a postulated loss-of-coolant accident may be calculated from a knowledge of the thermal environment of the rods and the creep deformation characteristics of the cladding. In support of such calculations biaxial creep studies have been performed on fuel tubes supplied by Westinghouse, Wolverine and Sandvik of temperatures in the alpha phase range. This paper presents the results of an investigation of their respective creep behaviour which has resulted in the formulation of equations for use in LOCA fuel ballooning codes. (author)

Tube micro-fouling, boiling and steam pressure after chemical cleaning

International Nuclear Information System (INIS)

Hu, M.H.

1998-01-01

This paper presents steam pressure trends after chemical cleaning of steam generator tubes at four plants. The paper also presents tube fouling factor that serves as an objective parameter to assess tubing boiling conditions for understanding the steam pressure trend. Available water chemistry data helps substantiate the concept of tube micro-fouling, its effect on tubing boiling, and its impact on steam pressure. All four plants experienced a first mode of decreasing steam pressure in the post-cleaning operation. After 3 to 4 months of operation, the decreasing trend stopped for three plants and then restored to a pre-cleaning value or better. The fourth plant is soil in decreasing trend after 12 months of operation. Dissolved chemicals, such as silica, titanium can precipitate on tube surface. The precipitate micro-fouling can deactivate or eliminate boiling nucleation sites. Therefore, the first phase of the post-cleaning operation suffered a decrease in steam pressure or an increase in fouling factor. It appears that micro fouling by magnetite deposit can activate or create more bubble nucleation sites. Therefore, the magnetite deposit micro-fouling results in a decrease in fouling factor, and a recovery in steam pressure. Fully understanding the boiling characteristics of the tubing at brand new, fouled and cleaned conditions requires further study of tubing surface conditions. Such study should include boiling heat transfer tests and scanning electronic microscope examination. (author)

Effect of beta phase composition and surface machining on the oxidation behavior of Zr-2.5Nb pressure tube material

International Nuclear Information System (INIS)

Nouduru, S.K.; Kiran Kumar, M.; Kain, V.; Khanna, A.S.

2015-01-01

Zr-2.5Nb is commonly used as the pressure tube material in pressurized heavy water reactors. it is also the pressure tube material for Advanced Heavy Water Reactor (AHWR) being developed indigenously in India with light water as coolant and water chemistry similar to Boiling Water Reactors (BWR). Oxidation of the pressure tube depends on various factors like material composition, microstructure, fabrication route, and water chemistry. In the present research, the role of the composition and morphology of second phase β on the high temperature and pressure oxidation behavior of Zr-2.5Nb pressure tube material in steam was systematically studied. The as-received pressure tube material (fabricated through cold worked and stress relieved, CWSR route) was subjected to selective heat treatments to generate microstructures containing predominantly β(Zr) (∼ 20% Nb) and β(Nb) (∼ 80% Nb) phases. The presence of such phases was characterized by X-ray diffraction and transmission electron microscopy-energy dispersive spectroscopy. Subsequently both the heat treated materials were subjected to surface machining. The Zr-2.5Nb material in different microstructural conditions was subjected to accelerated oxidation exposures in steam at 400 C. degrees, and 10 MPa pressure up to 30 days. Raman spectroscopy was carried out on the oxide surfaces to observe the variation in tetragonal versus monoclinic phase fractions with oxidation duration. The microstructure consisting of predominantly β(Nb) showed a relatively improved oxidation resistance as compared to the one with predominantly β(Zr). The tetragonal phase fraction in the oxide film decreased with oxidation time in all microstructural conditions and was found to be the least in the microstructure containing β(Zr) after 10 days of exposures. The explanation for the observed higher oxidation resistance of β(Nb) microstructure lies in the context of depleted matrix Nb content in the case of β(Nb). Surface machining

High-temperature oxidation of Zircaloy in hydrogen-steam mixtures

International Nuclear Information System (INIS)

Chung, H.M.; Thomas, G.R.

1982-09-01

Oxidation rates of Zircaloy-4 cladding tubes have been measured in hydrogen-steam mixtures at 1200 to 1700 0 C. For a given isothermal oxidation temperature, the oxide layer thicknesses have been measured as a function of time, steam supply rate, and hydrogen overpressure. The oxidation rates in the mixtures were compared with similar data obtained in pure steam and helium-steam environments under otherwise identical conditions. The rates in pure steam and helium-steam mixtures were equivalent and comparable to the parabolic rates obtained under steam-saturated conditions and reported in the literature. However, when the helium was replaced with hydrogen of equivalent partial pressure, a significantly smaller oxidation rate was observed. For high steam-supply rates, the oxidation kinetics in a hydrogen-steam mixture were parabolic, but the rate was smaller than for pure steam or helium-steam mixtures. Under otherwise identical conditions, the ratio of the parabolic rate for hydrogen-steam to that for pure steam decreased with increasing temperature and decreasing steam-supply rate

In vitro evaluation of the method effectiveness to limit inflation pressure cuffs of endotracheal tubes

Directory of Open Access Journals (Sweden)

Rafael de Macedo Coelho

2016-04-01

Full Text Available ABSTRACT BACKGROUND AND OBJECTIVE: Cuffs of tracheal tubes protect the lower airway from aspiration of gastric contents and facilitate ventilation, but may cause many complications, especially when the cuff pressure exceeds 30 cm H2O. This occurs in over 30% of conventional insufflations, so it is recommended to limit this pressure. In this study we evaluated the in vitro effectiveness of a method of limiting the cuff pressure to a range between 20 and 30 cm H2O. METHOD: Using an adapter to connect the tested tube to the anesthesia machine, the relief valve was regulated to 30 cm H2O, inflating the cuff by operating the rapid flow of oxygen button. There were 33 trials for each tube of three manufacturers, of five sizes (6.5-8.5, using three times inflation (10, 15 and 20 s, totaling 1485 tests. After inflation, the pressure obtained was measured with a manometer. Pressure >30 cm H2O or <20 cm H2O were considered failures. RESULTS: There were eight failures (0.5%, 95% CI: 0.1-0.9%, with all by pressures <20 cm H2O and after 10 s inflation (1.6%, 95% CI: 0 5-2.7%. One failure occurred with a 6.5 tube (0.3%, 95% CI: -0.3 to 0.9%, six with 7.0 tubes (2%, 95% CI: 0.4-3.6%, and one with a 7.5 tube (0.3%, 95% CI: -0.3 to 0.9%. CONCLUSION: This method was effective for inflating tracheal tube cuffs of different sizes and manufacturers, limiting its pressure to a range between 20 and 30 cm H2O, with a success rate of 99.5% (95% CI: 99.1-99.9%.

2D modeling of moderator flow and temperature distribution around a single channel after pressure tube/calandria tube contact

International Nuclear Information System (INIS)

Behdadi, A.; Luxat, J.C.

2009-01-01

A 2D computational fluid dynamics (CFD) model has been developed to calculate the moderator velocity field and temperature distribution around a single channel inside the moderator of a CANDU reactor after a postulated ballooning deformation of the pressure tube (PT) into contact with the calandria tube (CT). Following contact between the hot PT and the relatively cold CT, there is a spike in heat flux to the moderator surrounding the CT which may lead to sustained CT dryout. This can detrimentally affect channel integrity if the CT post-dryout temperature becomes sufficiently high to result in thermal creep strain deformation. The present research is focused on establishing the limits for dryout occurrence on the CTs for the situation in which pressure tube-calandria tube contact occurs. In order to consider different location of the channels inside the calandria, both upward and downward flow directions have been analyzed. The standard κ - ε turbulence model associated with logarithmic wall function is applied to predict the effects of turbulence. The governing equations are solved by the finite element software package COMSOL. The buoyancy driven natural convection on the outer surface of a CT has been analyzed to predict the flow and temperature distribution around the single CT considering the local moderator subcooling, wall temperature and heat flux. The model also shows the effect of high CT temperature on the flow and subcooling around the CTs at higher/lower elevation depending on the flow direction in the domain. According to the flow pattern and temperature distribution, it is predicted that stable film boiling generates in the stagnation region on the cylinder. (author)

Heat transfer test in a vertical tube using CO2 at supercritical pressures

International Nuclear Information System (INIS)

Kim, Hwan Yeol; Kim, Hyungrae; Song, Jin Ho; Cho, Bong Hyun; Bae, Yoon Yeong

2007-01-01

Heat transfer test facility, SPHINX (Supercritical Pressure Heat Transfer Investigation for NeXt Generation), was constructed at KAERI (Korea Atomic Energy Research Institute) for an investigation of the thermal-hydraulic behaviors of supercritical CO 2 at the various geometries of the test section. The test data will be used for the reactor core design of the SCWR (SuperCritical Water-cooled Reactor). As a working fluid, CO 2 was selected to make use of the low critical pressure and temperature of CO 2 compared with water. An experimental study was carried out in the SPHINX to investigate the characteristics of heat transfer and pressure drop at a vertical single tube with an inside diameter of 4.4 mm in case of an upward flow of supercritical CO 2 . The heat and mass fluxes were varied at a given pressure. The mass flux was in the range of 400-1,200 kg/m 2 s and the heat flux was chosen up to 150 kW/m 2 . The selected pressures were 7.75, 8.12, and 8.85 MPa. A heat transfer deterioration occurred at the lower mass fluxes. The experimental heat transfer coefficients were compared with the ones predicted by several existing correlations. The standard deviation was about 20% for each correlation and an apparent discrepancy was not found among the correlations. The major components of the pressure drop were a gravitational pressure drop and a frictional pressure drop. The frictional pressure drop increases as the mass flux and heat flux increase. (author)

Investigation of the high temperature steam oxidation of Zircaloy 4 cladding tubes

International Nuclear Information System (INIS)

Leistikow, S.; Berg, H. v.; Kraft, R.; Pott, E.; Schanz, G.

1979-01-01

Also for the ORNL Zircaloy 4 cladding material, an intermediate decrease of the proportion of the ZrO 2 /α-phase layer was found, followed by an drastic increase when the breakaway of the ZrO 2 -scale occurred. Other reasons for small divergencies were evaluated, for instance temperature and time measurements, metallographic evaluation of layer thicknesses, consequences of one-sided (ORNL) and double-sided (KfK) oxidation. The so-called anomalous effect of steam oxidation during temperature transients was reproduced qualitatively and-in case that a reduced gain of oxygen was observed-explained by the predominant existence of the monoclinic oxide phase. The creep-rupture tests below 800 0 C showed a moderate prolongation of time-to-rupture when the tests were performed in steam (or after preoxidation in steam) instead of argon. Also slightly reduced maximum circumferential strain could be measured. (orig./RW) [de

Development of modified route for fabrication of Zr-2.5Nb alloy pressure tubes

International Nuclear Information System (INIS)

Saibaba, N.; Hemantha Rao, G.V.S.; Phani Babu, C.; Jha, S.K.; Ganesha, G.N.; Ramana Rao, S.V.; Kumar Vaibhaw; Dey, G.K.; Srivastava, D.; Neogy, S.; Mani Krishna, K.V.

2013-01-01

Different fabrication trials involving the variation in three important manufacturing stages of Zr-2.5%Nb pressure tube were partially undetaken. The variations were with respect of mode of breaking the cast structure of the ingot (forging vs extrution), ratio of hot extrusion and number of stages of subsequent cold work to produce the finished tube. It was observed that forging process resulted in superior performance in breaking the cast structure. Higher extrusion ratios resulted in more favorable texture and microstrucutre. Continuity of the beta phase in the final microstructure was observed to be more in case of route involving single cold work subsequent to hot extrusion. (author)

Texture, morphology and deformation mechanisms in β-transformed Zircaloy-4

International Nuclear Information System (INIS)

Ciurchea, D.; Furtuna, I.; Todica, M.; Roth, M.

1996-01-01

The morphology of the β(bcc) transformed Zircaloy-4 may be treated as a lenticular-twinned martensite. The texture is a consequence of the degeneration of the left angle 0001 right angle α , left angle 1010 right angle α and left angle 1011 right angle α directions into left angle 110 right angle β directions. The crystallographic mechanisms implied in the accommodation of the microscopic Bain strain are (1010) left angle 1120 right angle prism slip, (1012) left angle 101 1 right angle twinning and (1011) left angle 1012 right angle twinning. This degeneration explains the 'parallel plate' and 'basketweave' morphologies observed by microscopy and the texture of the β transformed tube. The macroscopic Bain strain was calculated and agrees with the dimensional measurements. The deformation mechanisms of β transformed Zircaloy-4 are identified from the new texture and from deformation experiments as twinning and interplatelet glide. The interplatelet glide induces a fragile character of fracture in the 'parallel plate' morphology. (orig.)

Study on the manufacturing process, causes of the pressure tube failure and methods for improving its performance

Energy Technology Data Exchange (ETDEWEB)

You, Ho Sik; Jeong, Jin Kon [Korea Atomic Energy Research Institute, Taejon (Korea, Republic of)

1996-07-01

Manufacturing processes of Zr-2.5Nb pressure tube used in CANDU reactor, effects of impurities on the properties of the pressure tube, experiences and causes of the pressure tube cracking accident and the development programs on the fuel channel at AECL have been described. Fabrication processes on the pressure tube have been explained in detail from the sponge production step to the final product. Test methods that are performed to verify the integrity of the final product have also been described. Most of the pressure tube rupture accidents were caused by DHC (Delayed Hydride Cracking). In cases of Pickering units 3 and 4 and Bruce unit 2, excessive residual stresses induced by improper rolled joint process had played a role to cause DHC. In Pickering unit 2, cracks formed by contact between pressure and calandria tubes due to the movement of garter spring were direct cause of failure. After the accidents, a lot of R and D programs on each component of the fuel channel have been carried out. The study on the improvement of manufacturing processes such as increasing cold working rate, performing the intermediate and final annealing and adding the third element like Fe, V, Cr for enhancing the pressure tube performance are on progress. To suppress hydrogen uptake into the pressure tube, the methods such as zirconia coating on the pressure tube, Cr-plating on the end fitting and placing the yttrium getter on the pressure tube are considered. Experiments on each test specimen are currently under way. Owing to such an effort, more advanced fuel channel can be installed in the next CANDU reactor. 6 tabs., 20 figs., 20 refs. (Author).

Influence of manufacturing process on the in-reactor creep anisotropy of stress-relieved Zircaloy-2 cladding

International Nuclear Information System (INIS)

Shann, S.H.; Van Swam, L.F.

1995-01-01

A procedure to determine the axial/radial and circumferential/radial contractile strain ratios (the R and P factors respectively in the Backofen-modified von Mises-Hill yield criterion) from post-irradiation dimensional measurements of Zircaloy-2 cladding of BWR fuel rods, tie rods and water rods was developed and has been described previously (S.H. Shann and L.F. van Swam, Creep anisotropy of Zircaloy-2 cladding during irradiation, Trans. SMiRT-11, Vol. C, 1991). The present study employs the procedure to determine the anisotropy factors R and P for textured cold-worked stress-relieved (CWSR) Zircaloy-2 cladding fabricated by various manufacturing processes. The analysis indicates that the cladding manufacturing process can have a pronounced effect on the anisotropy of irradiation-induced creep. Cladding types with identical yield and ultimate tensile strengths but fabricated by different manufacturing processes have different values of R and P during in-reactor creep. ((orig.))

The anisotropic creep behaviour of zircaloy-4 fuel cladding at 1073 K

International Nuclear Information System (INIS)

Rosinger, H.E.; Bowden, J.; Shewfelt, R.S.W.

1982-04-01

The anisotropy coefficients (F, G and H) of Hill's equation, suitably modified for creep deformation, have been determined for Zircaloy-4 fuel cladding from steady-state creep tests at an elevated temperature. Creep specimens were subjected to both uniaxial and biaxial loads (via internal pressure) at 1073 K and the strain measured concurrently in the axial and tangential directions. It has been found that Zircaloy-4 fuel cladding is almost, but not completely, isotropic at 1073 K; the values of F, G and H are 0.57, 0.48 and 0.45 respectively

Microstructural studies on steam oxidised Zr-2.5%Nb pressure tube under simulated LOCA condition

International Nuclear Information System (INIS)

Banerjee, Suparna; Sawarn, Tapan K.; Pandit, K.M.; Anantharaman, S.; Srivastava, D.; Sah, D.N.

2013-03-01

Study of the microstructural evolution of Zr-2.5%Nb pressure tube material of Indian Pressurized Heavy Water Reactors (PHWRs) due to steam oxidation at high temperature (in the range 500-1050°C) was carried out on pressure tube coupons. Hydrogen pick up was less than 55 ppm in the samples oxidized at temperatures up to 850°C but high (250-400 ppm) in the samples oxidized in the β phase region (900°C and above). The microstructure of the samples oxidized above the α-Zr/β-Zr transition temperature showed from the surface inwards sequentially the presence of an oxide layer, an underlying oxygen stabilized α-Zr layer and a prior β-Zr phase containing hydride precipitates. An increase in the hardness was observed near the oxide-metal interface in the coupons oxidized above 900°C, due to formation of oxygen stabilized α-Zr layer. Higher hardness was also observed in the base metal in the samples oxidized at 1000 and 1050°C (author)

Heat treated tube for cladding nuclear fuel element

International Nuclear Information System (INIS)

Eddens, F.C.; White, D.W.; Harmon, J.L.

1983-01-01

The zirconium alloy tube comprises a metallurgical gradient across the width of the tube wall wherein the tube has a more corrosion-resistant metallurgical condition at the outer circumference and a less corrosion-resistant metallurgical condition at the inner circumference. The metallurgical gradient can be generated by heating an outer circumferential portion of the tube to the high alpha or mixed alpha plus beta range while maintaining the inner surface at a lower temperature, followed by cooling of the tube. Preferably the tube is made of Zircaloy. (author)

The influence of hydride on fracture toughness of recrystallized Zircaloy-4 cladding

Energy Technology Data Exchange (ETDEWEB)

Hsu, Hsiao-Hung, E-mail: 175877@mail.csc.com.tw [Institute of Nuclear Energy Research (INER), Lungtan Township, Taoyuan County 32546, Taiwan, ROC (China); China Steel Corporation, Hsiao Kang District, Kaohsiung 81233, Taiwan, ROC (China); Chiang, Ming-Feng [China Steel Corporation, Hsiao Kang District, Kaohsiung 81233, Taiwan, ROC (China); Chen, Yen-Chen [Institute of Nuclear Energy Research (INER), Lungtan Township, Taoyuan County 32546, Taiwan, ROC (China)

2014-04-01

In this work, RXA cladding tubes were hydrogen-charged to target hydrogen content levels between 150 and 800 wppm (part per million by weight). The strings of zirconium hydrides observed in the cross sections are mostly oriented in the circumferential direction. The fracture toughness of hydrided RXA Zircaloy-4 cladding was measured to evaluate its hydride embrittlement susceptibility. With increasing hydrogen content, the fracture toughness of hydrided RXA cladding decreases at both 25 °C and 300 °C. Moreover, highly localized hydrides (forming a hydride rim) aggravate the degradation of the fracture properties of RXA Zircaloy-4 cladding at both 25 °C and 300 °C. Brittle features in the form of quasi-cleavages and secondary cracks were observed on the fracture surface of the hydride rim, even for RXA cladding tested at 300 °C.

Comparison of evaluation method for planar flaw in pressure tube

International Nuclear Information System (INIS)

Choi, Sung Nam; Kim, Hyung Nam; Yoo, Hyun Joo; Hwang, Won Gul

2009-01-01

CSA N285.4-94 requires the periodic inservice inspection and surveillance of pressure tubes in operating CANDU nuclear power reactors. If the inspection results reveal a flaw exceeding the acceptance criteria of the Code, the flaw must be evaluated to determine if the pressure is acceptable for continued service. Currently, the flaw evaluation methodology and acceptance criteria specified in CSA N285.8-05, 'Technical requirements for in-service evaluation of zirconium alloy pressure tubes in CANDU reactors'. The Code is applicable to zirconium alloy pressure tubes. The evaluation methodology for a crack-like flaw is similar to that of FFSG(Fitness For Service Guideline for Zirconium alloy pressure in operation CANDU) used now. The object of this paper is to address the fracture initiation and plastic collapse evaluation for the planar flaw as it applies to the pressure tube on Wolsong NPP.

Influence of hydrides orientation on strain, damage and failure of hydrided zircaloy-4; Influence de l'orientation des hydrures sur les modes de deformation, d'endommagement et de rupture du zircaloy-4 hydrure

Energy Technology Data Exchange (ETDEWEB)

Racine, A

2005-09-15

In pressurized water reactors of nuclear power plants, fuel pellets are contained in cladding tubes, made of Zirconium alloy, for instance Zircaloy-4. During their life in the primary water of the reactor (155 bars, 300 C), cladding tubes are oxidized and consequently hydrided. A part of the hydrogen given off precipitates as Zirconium hydrides in the bulk material and embrittles the material. This embrittlement depends on many parameters, among which hydrogen content and orientation of hydrides with respect to the applied stress. This investigation is devoted to the influence of the orientation of hydrides with respect to the applied stress on strain, damage and failure mechanisms. Macroscopic and SEM in-situ ring tensile tests are performed on cladding tube material (unirradiated cold worked stress-relieved Zircaloy-4) hydrided with about 200 and 500 wppm hydrogen, and with different main hydrides orientation: either parallel or perpendicular to the circumferential tensile direction. We get the mechanical response of the material as a function of hydride orientation and hydrogen content and we investigate the deformation, damage and failure mechanisms. In both cases, digital image correlation techniques are used to estimate local and global strain distributions. Neither the tensile stress-strain response nor the global and local strain modes are significantly affected by hydrogen content or hydride orientation, but the failure modes are strongly modified. Indeed, only 200 wppm radial hydrides embrittle Zy-4: sample fail in the elastic domain at about 350 MPa before strain bands could develop; whereas in other cases sample reach at least 750 MPa before necking and final failure, in ductile or brittle mode. To model this particular heterogeneous material behavior, a non-coupled damage approach which takes into account the anisotropic distribution of the hydrides is proposed. Its parameters are identified from the macroscopic strain field measurements and a

[Characterizing the passive opening of the eustachian tube in a hypo-/hyperbaric pressure chamber].

Science.gov (United States)

Meyer, M F; Mikolajczak, S; Luers, J C; Lotfipour, S; Beutner, D; Jumah, M D

2013-09-01

Beside arbitrary and not arbitrary active pressure equalization systems there is a passive equalization system via the Eustachian tube (ET) at pressure difference between the epipharyngeal space and the middle ear. Aim of this study was to characterize this passive equalization system in a hypobaric/hyperbaric pressure chamber by continuously measuring the tympanic impedance. In contrast to other studies, which are measured only in a hypobaric pressure chamber it is possible to include participants with Eustachian tube dysfunction (ETD). Following a fixed pressure profile 39 participants were exposed to phases of pressure rising and decompression. By continuously measuring the tympanic impedance in the pressure chamber it was possible to measure data of the Eustachian Tube opening Pressure (ETOP), Eustachian Tube closing pressure (ETCP) and Eustachian Tube opening duration (ETOD). In addition it was possible to characterize the gradient of pressure during decompression, while the ET was open. Beside the measurement of the arithmetic average of the ETOP (30.2 ± 15.1 mbar), ETCP (9.1 ± 7.7 mbar) and ETOD (0.65 ± 0.38 s) it was obvious that there are recurrent samples of pressure progression during the phase of tube opening. Generally it is possible to differentiate between the type of complete opening and partial opening. The fundamental characterization of the action of the passive tube opening, including the measurement of the ETOP, ETCP and ETOD, is a first step in understanding the physiological and pathophysiological function of the ET. © Georg Thieme Verlag KG Stuttgart · New York.

Evaluation of hydride blisters in zirconium pressure tube in CANDU reactor

International Nuclear Information System (INIS)

Cheong, Y. M.; Kim, Y. S.; Gong, U. S.; Kwon, S. C.; Kim, S. S.; Choo, K.N.

2000-09-01

When the garter springs for maintaining the gap between the pressure tube and the calandria tube are displaced in the CANDU reactor, the sagging of pressure tube results in a contact to the calandria tube. This causes a temperature difference between the inner and outer surface of the pressure tube. The hydride can be formed at the cold spot of outer surface and the volume expansion by hydride dormation causes the blistering in the zirconium alloys. An incident of pressure tube rupture due to the hydride blisters had happened in the Canadian CANDU reactor. This report describes the theoretical development and models on the formation and growth of hydride blister and some experimental results. The evaluation methodology and non-destructive testing for hydride blister in operating reactors are also described

Evaluation of hydride blisters in zirconium pressure tube in CANDU reactor

Energy Technology Data Exchange (ETDEWEB)

Cheong, Y M; Kim, Y S; Gong, U S; Kwon, S C; Kim, S S; Choo, K N

2000-09-01

When the garter springs for maintaining the gap between the pressure tube and the calandria tube are displaced in the CANDU reactor, the sagging of pressure tube results in a contact to the calandria tube. This causes a temperature difference between the inner and outer surface of the pressure tube. The hydride can be formed at the cold spot of outer surface and the volume expansion by hydride dormation causes the blistering in the zirconium alloys. An incident of pressure tube rupture due to the hydride blisters had happened in the Canadian CANDU reactor. This report describes the theoretical development and models on the formation and growth of hydride blister and some experimental results. The evaluation methodology and non-destructive testing for hydride blister in operating reactors are also described.

Influence of Zircaloy cladding composition on hydride formation during aqueous hydrogen charging

Energy Technology Data Exchange (ETDEWEB)

Rajasekhara, S. [Intel Corporation, 2501 NW 229th Av., Hillsboro, OR 97124 (United States); Kotula, P.G.; Enos, D.G.; Doyle, B.L. [Sandia National Laboratories, Albuquerque, NM, 87185 (United States); Clark, B.G., E-mail: blyclar@sandia.gov [Sandia National Laboratories, Albuquerque, NM, 87185 (United States)

2017-06-15

Although hydrogen uptake in Zirconium (Zr) based claddings has been a topic of many studies, hydrogen uptake as a function of alloy composition has received little attention. In this work, commercial Zr-based cladding alloys (Zircaloy-2, Zircaloy-4 and ZIRLO™), differing in composition but with similar initial textures, grain sizes, and surface roughness, were aqueously charged with hydrogen for 100, 300, and 1000 s at nominally 90 °C to produce hydride layers of varying thicknesses. Transmission electron microscope characterization following aqueous charging showed hydride phase and orientation relationship were identical in all three alloys. However, elastic recoil detection measurements confirmed that surface hydride layers in Zircaloy-2 and Zircaloy-4 were an order of magnitude thicker relative to ZIRLO™. - Highlights: •Aqueous charging was performed to produce a layer of zirconium hydride for three different Zr-alloy claddings. •Hydride thicknesses were analyzed by elastic recoil detection and transmission electron microscopy. •Zircaloy-2 and Zircaloy-4 formed thicker hydride layers than ZIRLO™ for the same charging durations.

Full length channel Pressure Tube sagging under completely voided full length pressure tube of an Indian PHWR

Energy Technology Data Exchange (ETDEWEB)

Negi, Sujay, E-mail: negi.sujay@gmail.com [Indian Institute of Technology, Roorkee 247667 (India); Kumar, Ravi, E-mail: ravikfme@gmail.com [Indian Institute of Technology, Roorkee 247667 (India); Majumdar, P., E-mail: pmajum@barc.gov.in [Bhabha Atomic Research Centre, Mumbai 400085 (India); Mukopadhyay, D., E-mail: dmukho@barc.gov.in [Bhabha Atomic Research Centre, Mumbai 400085 (India)

2017-03-15

Highlights: • At 16 kW/m input, thermal stability was attained at 595 °C, without PT-CT contact. • At 20 kW/m step input, PT-CT contact occurred at 637 °C near bottom-center of the tube. • PT integrity was maintained throughout the experiment. - Abstract: An experimental investigation was conducted to simulate the sagging behavior of a full length Pressure Tube of a channel of 220 MWe Indian PHWR. The investigation aimed to recreate a condition resembling Loss of Coolant Accident (LOCA) with Emergency Core Cooling System (ECCS) failure in a nuclear power plant. A full length channel assembly immersed in moderator was subjected to electrical resistance heating of Pressure Tube (PT) to simulate the residual heat after shutting down of reactor. The temperature of PT started rising and the contact between PT and CT was established at the center of the tube where average bottom temperature was 637 °C. The integrity of PT was maintained throughout the experiment and the PT heat up was arrested on contact with the CT due to transfer of heat to the moderator.

Influence of hydrogen content on impact toughness of Zr-2.5Nb pressure tube alloy

Energy Technology Data Exchange (ETDEWEB)

Singh, R.N., E-mail: rnsingh@barc.gov.in [Mechanical Metallurgy Division, Bhabha Atomic Research Centre, Mumbai 400085 (India); Viswanathan, U.K.; Kumar, Sunil; Satheesh, P.M.; Anantharaman, S. [Post Irradiation Examination Division, Bhabha Atomic Research Centre, Mumbai 400085 (India); Chakravartty, J.K. [Mechanical Metallurgy Division, Bhabha Atomic Research Centre, Mumbai 400085 (India); Stahle, P. [Division of Solid Mechanics, Lund University/LTH, SE22100 Lund (Sweden)

2011-07-15

Highlights: > For the first time impact behaviour of Zr-2.5Nb pressure tube material used in Indian Pressurized Heavy Water Reactor (IPHWR) as a function of hydrogen content and temperature is being reported. > The critical hydrogen concentration to cause low energy fracture at 25 and 200 deg. C is suggested. > The impact behaviour is rationalized in terms of hydrogen content, test temperature, microstructural features and state of stress ahead of a crack. - Abstract: Influence of hydrogen content on the impact toughness of Zr-2.5% Nb alloy was examined by carrying out instrumented drop weight tests in the temperature range of 25-250 deg. C using curved Charpy specimens fabricated from unirradiated pressure tubes of Indian Pressurized Heavy Water Reactor (IPHWR). Hydrogen content of the samples was between 10 and 170 ppm by weight (wppm). Sharp ductile-to-brittle-transition behaviour was demonstrated by hydrided materials. The temperature for the onset of transition increased with the increase in the hydrogen content of the specimens. The fracture surfaces of unhydrided specimen exhibited ductile fracture caused by micro void coalescence and tear ridges at lower temperatures and by fibrous fracture at intermediate and at higher temperatures. Except for the samples tested at the upper shelf energy levels, the fracture surfaces of all hydrided samples were suggestive of hydride assisted failure. In most cases the transverse cracks observed in the fracture path matched well with the hydride precipitate distribution and orientation.

Endotracheal tube cuff pressures during general anaesthesia while using air versus a 50% mixture of nitrous oxide and oxygen as inflating agents

Directory of Open Access Journals (Sweden)

Jesni Joseph Manissery

2007-01-01

Full Text Available The present study was aimed at assessing the efficacy of filling a 50% mixture of nitrous oxide : oxygen (50%N 2 O:O 2 in the endotracheal tube cuff to provide stable cuff pressures during general anaesthesia with 67%N 2 O. The endotracheal tube cuff pressures with air (control as the inflating agent in the tubes were found to have a total mean pressure of 62.60±12.33 at the end of one hour of general anaesthesia. When comparing the endotracheal tube cuff pressures in the Mallinckrodt tubes with that of the Portex tubes, with air as the inflating agent, the Portex tubes showed a significantly lower cuff pressures at the end of one hour. The endotracheal tube cuff pressures with 50%N 2 O:O 2 as the inflating agent showed a total mean pressure of 27.63 ± 3.221 at the end of one hour of general anaesthesia. This indicates that inflation of the cuff of the endotracheal tubes with a 50%N 2 O:O 2 rather than air maintains a stable intra cuff pressure. Therefore, the method of using a 50%N 2 O:O 2 for filling endotracheal tube cuff can be adopted for endotracheal tubes with high-volume, low-pressure cuffs to prevent both excessive cuff pressure and disruption of cuff seal, during general anaesthesia lasting up to one hour.