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Sample records for zinc-nickel electroplate developed

  1. Effects of the zinc and zinc-nickel alloys electroplating on the corrodibility of reinforced concrete rebars

    Directory of Open Access Journals (Sweden)

    F. A. CEDRIM

    Full Text Available Abstract This paper shows the analysis performed on the corrosion parameters of three groups of reinforcing steel bars, two of these coated by electroplating process with Zinc (Zn and Zinc-Nickel (Zn-Ni, and the other without any coating. It was used reinforced concrete specimens, which ones were grouped and then subjected to two different corrosion accelerating methods: aging wetting/drying cycles and salt spray exposure. Corrosion potential was measured to qualitative monitoring of the process and, after the end of the tests, corrosion rate was estimated by measuring the mass loss, to quantitative analyses. As it was expected, coated bars presented a better performance than the average bars regarding the corrosion resistance in chloride ions containing environments. It was also observed that the drying/ NaCl solution wetting cycles seems to be more severe than salt spray fog apparatus with respect to the acceleration of corrosion process.

  2. Electrodeposited zinc/nickel coatings. A review

    Energy Technology Data Exchange (ETDEWEB)

    Shoeib, Madiha A. [Central Metallurgical Research and Development Institute (CMRDI), Helwan, Cairo (Egypt). Surface Coating Dept.

    2011-10-15

    In recent years, the use of electrodeposited zinc-nickel coatings has significantly increased, mainly because of their superior corrosion resistance as compared with zinc. An additional strength of the process is that the proportion of the two metals, and thus the coating properties, can be varied. Initially, these alloy deposits were relatively brittle, with a tendency to crack-formation. More recently, ductile coatings have been developed. Now, as in the past, the emphasis has been on the cathodic corrosion protection which these coatings provide. Their properties can be further enhanced by post-treatment where additional developments have taken place. (orig.)

  3. Electrodeposition of zinc--nickel alloys coatings

    Energy Technology Data Exchange (ETDEWEB)

    Dini, J W; Johnson, H R

    1977-10-01

    One possible substitute for cadmium in some applications is a zinc--nickel alloy deposit. Previous work by others showed that electrodeposited zinc--nickel coatings containing about 85 percent zinc and 15 percent nickel provided noticeably better corrosion resistance than pure zinc. Present work which supports this finding also shows that the corrosion resistance of the alloy deposit compares favorably with cadmium.

  4. Cathodic protection of steel by electrodeposited zinc-nickel alloy coatings

    Energy Technology Data Exchange (ETDEWEB)

    Baldwin, K.R.; Smith, C.J.E. [Defence Research Agency, Farnborough (United Kingdom). Structural Materials Centre; Robinson, M.J. [Cranfield Univ. (United Kingdom). School of Industrial and Manufacturing Science

    1995-12-01

    The ability of electrodeposited zinc-nickel alloy coatings to cathodically protect steel was studied in dilute chloride solutions. The potential distribution along steel strips partly electroplated with zinc-nickel alloys was determined, and the length of exposed steel that was held below the minimum protection potential (E{sub prot}) was taken as a measure of the level of cathodic protection (CP) provided by the alloy coatings. The level of CP afforded by zinc alloy coatings was found to decrease with increasing nickel content. When nickel content was increased to {approx} {ge} 21 wt%, no CP was obtained. Surface analysis of uncoupled zinc-nickel alloys that were immersed in sodium chloride (NaCl) solutions showed the concentration of zinc decreased in the surface layers while the concentration of nickel increased, indicating that the alloys were susceptible to dezincification. The analysis of zinc-nickel alloy coatings on partly electroplated steel strips that were immersed in chloride solution showed a significantly higher level of dezincification than that found for uncoupled alloy coatings. This effect accounted for the rapid loss of CP afforded to steel by some zinc alloy coatings, particularly those with high initial nickel levels.

  5. Development of small-scale electroplating system for Ni-63 electroplating onto Ni foil

    International Nuclear Information System (INIS)

    Kim, Jin Joo; Choi, Sang Mu; Son, Kwang Jae; Hong, Jintae

    2016-01-01

    Betavoltaic battery is a device that converts the decay energy of beta-emitting radioisotopes into electric energy. Ni-63 is pure betaemitter with a low energy spectrum and significantly long half-life of 100.1 years and thus is widely used as the power source of betavoltaic battery. There are several methods for the formation of a Ni deposit onto a semiconductor such as electroplating, electroless plating, and chemical vapor deposition. In this study, small-scale radioisotope electroplating system was designed and fabricated to perform electroplating with a small amount of plating buffer and minimum exposure of radioactive materials. These procedures and the manufactured electroplating device can be applied to radioactive Ni-63 electroplating for the fabrication of a betavoltaic battery. In this study, an electroplating system for small-scale Ni electroplating was designed and manufactured. The process for the fabrication of a Ni-63 foil as the energy source of a betavoltaic battery was developed using the minimum concentration of Ni. These procedures and the manufactured electroplating device can be applied to radioactive Ni-63 electroplating for the fabrication of a betavoltaic battery

  6. Development of small-scale electroplating system for Ni-63 electroplating onto Ni foil

    Energy Technology Data Exchange (ETDEWEB)

    Kim, Jin Joo; Choi, Sang Mu; Son, Kwang Jae; Hong, Jintae [Korea Atomic Energy Research Institute, Daejeon (Korea, Republic of)

    2016-10-15

    Betavoltaic battery is a device that converts the decay energy of beta-emitting radioisotopes into electric energy. Ni-63 is pure betaemitter with a low energy spectrum and significantly long half-life of 100.1 years and thus is widely used as the power source of betavoltaic battery. There are several methods for the formation of a Ni deposit onto a semiconductor such as electroplating, electroless plating, and chemical vapor deposition. In this study, small-scale radioisotope electroplating system was designed and fabricated to perform electroplating with a small amount of plating buffer and minimum exposure of radioactive materials. These procedures and the manufactured electroplating device can be applied to radioactive Ni-63 electroplating for the fabrication of a betavoltaic battery. In this study, an electroplating system for small-scale Ni electroplating was designed and manufactured. The process for the fabrication of a Ni-63 foil as the energy source of a betavoltaic battery was developed using the minimum concentration of Ni. These procedures and the manufactured electroplating device can be applied to radioactive Ni-63 electroplating for the fabrication of a betavoltaic battery.

  7. Cadmium ban spurs interest in zinc-nickel coating for corrosive aerospace environments

    Energy Technology Data Exchange (ETDEWEB)

    Bates, J. (Pure Coatings Inc., West Palm Beach, FL (United States))

    1994-02-01

    OSHA recently reduced the permissible exposure level for cadmium. The new standard virtually outlaws cadmium production and use, except in the most cost-insensitive applications. Aerospace manufacturers, which use cadmium extensively in coatings applications because of the material's corrosion resistance, are searching for substitutes. The most promising alternative found to date is a zinc-nickel alloy. Tests show that the alloy outperforms cadmium without generating associated toxicity issues. As a result, several major manufacturing and standards organizations have adopted the zinc-nickel compound as a standard cadmium replacement. The basis for revising the cadmium PEL -- which applies to occupational exposure in industrial, agricultural and maritime occupations -- is an official OSHA determination that employees exposed to cadmium under the existing PEL face significant health risks from lung cancer and kidney damage. In one of its principal uses, cadmium is electroplated to steel, where it acts as an anticorrosive agent.

  8. Process Technology Development of Ni Electroplating in Steam Generator Tube

    International Nuclear Information System (INIS)

    Kim, Joung Soo; Kim, H. P.; Lim, Y. S.; Kim, S. S.; Hwang, S. S.; Yi, Y. S.; Kim, D. J.; Jeong, M. K.

    2009-11-01

    Operating nuclear power steam generator tubing material, Alloy 600, having superior resistance to corrosion has many experiences of damage by various corrosion mechanisms during long term operation period. In this research project, a new Ni electroplating technology to be applied to repair the damaged steam generator tubes has been developed. In this technology development, the optimum conditions for variables affecting the Ni electroplating process, optimum process conditions for maximum adhesion forces at interface between were established. The various mechanical properties (RT and HT tensile, fatigue, creep, burst, etc.) and corrosion properties (general corrosion, pitting, crevice corrosion, stress corrosion cracking, boric acid corrosion, doped steam) of the Ni plated layers made at the established optimum conditions have been evaluated and confirmed to satisfy the specifications. In addition, a new ECT probe developed at KAERI enable to detect defects from magnetic materials was confirmed to be used for Ni electroplated Alloy 600 tubes at the field. For the application of this developed technology to operating plants, a mock-up electroplating system has been designed and manufactured, and set up at Doosan Heavy Industry Co. and also its performance test has been done. At same time, the anode probe has been modified and improved to be used with the established mock-up system without any problem

  9. Current distribution analysis of electroplating reactors and mathematical modeling of the electroplated zinc-nickel alloy

    OpenAIRE

    Teeratananon, Manida

    2004-01-01

    Ce travail est consacré à une étude multi-échelle des réacteurs électrochimiques rencontrés dans les procédés de dépôts électrolytiques. La première partie s'intéresse à la modélisation macroscopique d'un réacteur batch lors de la dépollution d'un bain de dépôt de cuivre. La seconde partie concerne l'étude expérimentale des distributions des lignes de courant dans une cellule de Hull rotative ainsi que dans une cellule de Mohler modifiée. La troisième partie traite de la mise au point d'un mé...

  10. Zinc-nickel alloy electrodeposits for water electrolysis

    Energy Technology Data Exchange (ETDEWEB)

    Sheela, G.; Pushpavanam, Malathy; Pushpavanam, S. [Central Electrochemical Research Inst., Karaikudi (India)

    2002-06-01

    Electrodeposited zinc-nickel alloys of various compositions were prepared. A suitable electrolyte and conditions to produce alloys of various compositions were identified. Alloys produced on electroformed nickel foils were etched in caustic to leach out zinc and to produce the Raney type, porous electro catalytic surface for hydrogen evolution. The electrodes were examined by polarisation measurements, to evaluate their Tafel parameters, cyclic voltammetry, to test the change in surface properties on repeated cycling, scanning electron microscopy to identify their microstructure and X-ray diffraction. The catalytic activity as well as the life of the electrode produced from 50% zinc alloy was found to be better than others. (Author)

  11. Electrodeposition of zinc-nickel alloy from fluoborate baths - as a substitute for electrogalvanising

    Energy Technology Data Exchange (ETDEWEB)

    Ramesh Bapu, G.N.K.; Ayyapparaju, J.; Devaraj, G.

    Use of fluoborate electroytes have been investigated for depositing a suitable composition of zinc-nickel alloy on mild steel for better corrosion protection. In the present investigation, the plating and bath conditions have been optimized so that zinc-nickel alloy coating from fluoborate solutions find applications for plating wires as well as other articles advantageously in the place of zinc coatings.

  12. Hydrogen permeation inhibition by zinc-nickel alloy plating on steel XC68

    International Nuclear Information System (INIS)

    El Hajjami, A.; Gigandet, M.P.; De Petris-Wery, M.; Catonne, J.C.; Duprat, J.J.; Thiery, L.; Raulin, F.; Starck, B.; Remy, P.

    2008-01-01

    The inhibition of hydrogen permeation and barrier effect by zinc-nickel plating was investigated using the Devanathan-Stachurski permeation technique. The hydrogen permeation and hydrogen diffusion for the zinc-nickel (12-15%) plating on steel XC68 is compared with zinc and nickel. Hydrogen permeation and hydrogen diffusion were followed as functions of time at current density applied (cathodic side) and potential permanent (anodic side). The hydrogen permeation inhibition for zinc-nickel is intermediate to that of nickel and zinc. This inhibition was due to nickel-rich layer effects at the Zn-Ni alloy/substrate interface, is shown by GDOES. Zinc-nickel plating inhibited the hydrogen diffusion greater as compared to zinc. This diffusion resistance was due to the barrier effect caused by the nickel which is present at the interface and transformed the hydrogen atomic to Ni 2 H compound, as shown by GIXRD.

  13. Hydrogen permeation inhibition by zinc-nickel alloy plating on steel XC68

    Energy Technology Data Exchange (ETDEWEB)

    El Hajjami, A. [Institut UTINAM, UMR CNRS 6213, Sonochimie et Reactivite des Surfaces, Universite de Franche-Comte, 16 route de Gray, 25030 Besancon Cedex (France); Coventya S.A.S., 51 rue Pierre, 92588 Clichy Cedex (France); Gigandet, M.P. [Institut UTINAM, UMR CNRS 6213, Sonochimie et Reactivite des Surfaces, Universite de Franche-Comte, 16 route de Gray, 25030 Besancon Cedex (France)], E-mail: marie-pierre.gigandet@univ-fcomte.fr; De Petris-Wery, M. [Institut Universitaire de Technologie d' Orsay, Universite Paris XI, Plateau de Moulon, 91400 Orsay (France); Catonne, J.C. [Professeur Honoraire du Conservatoire national des arts et metiers (CNAM), Paris (France); Duprat, J.J.; Thiery, L.; Raulin, F. [Coventya S.A.S., 51 rue Pierre, 92588 Clichy Cedex (France); Starck, B.; Remy, P. [Lisi Automotive, 28 faubourg de Belfort, BP 19, 90101 Delle Cedex (France)

    2008-12-30

    The inhibition of hydrogen permeation and barrier effect by zinc-nickel plating was investigated using the Devanathan-Stachurski permeation technique. The hydrogen permeation and hydrogen diffusion for the zinc-nickel (12-15%) plating on steel XC68 is compared with zinc and nickel. Hydrogen permeation and hydrogen diffusion were followed as functions of time at current density applied (cathodic side) and potential permanent (anodic side). The hydrogen permeation inhibition for zinc-nickel is intermediate to that of nickel and zinc. This inhibition was due to nickel-rich layer effects at the Zn-Ni alloy/substrate interface, is shown by GDOES. Zinc-nickel plating inhibited the hydrogen diffusion greater as compared to zinc. This diffusion resistance was due to the barrier effect caused by the nickel which is present at the interface and transformed the hydrogen atomic to Ni{sub 2}H compound, as shown by GIXRD.

  14. Evaluation of atmospheric corrosion on electroplated zinc and zinc nickel coatings by Electrical Resistance (ER) Monitoring

    DEFF Research Database (Denmark)

    Møller, Per

    2013-01-01

    ER (Electrical Resistance) probes provide a measurement of metal loss, measured at any time when a metal is exposed to the real environment. The precise electrical resistance monitoring system can evaluate the corrosion to the level of nanometers, if the conductivity is compensated for temperature...... and magnetic fields. With this technique very important information about the durability of a new conversion coatings for aluminum, zinc and zinc alloys exposed to unknown atmospheric conditions can be gathered. This is expected to have a major impact on a number of industrial segments, such as test cars...

  15. Cleaner Production Practices, Environmental Management and National Policy Development in Malaysia for Electroplating Enterprises

    DEFF Research Database (Denmark)

    Wangel, Arne; Mohamed, Maketab; Agamuthu, P.

    2004-01-01

    -operation for Environment and Development (DANCED), Ministry of Environment and Energy. SMEs were targeted within three sectors: Textile, food and electroplating industries. The paper illustrates the change process from the perspective of electroplating SMEs by reviewing the cleaner production options chosen, presenting...... figures on the results achieved, and discussing the experiences gained. Reviewing the approach and results of the Centre, as well as the status of cleaner production (CP) in Malaysia, the paper outlines the challenges for national policy making, when moving from promotion by project intervention towards...... sustainable practices in the SME sector at large. The paper draws upon data collection conducted by the research project 'A Study on Promotion and Implementation of Cleaner Production Practices in Malaysian Industry - Development of a National Program and Action Plan for Promotion of Cleaner Production'....

  16. Development of Cr Electroplated Cladding Tube for preventing Fuel-Cladding Chemical Interaction (FCCI)

    Energy Technology Data Exchange (ETDEWEB)

    Kim, Jun Hwan; Woo, Je Woong; Kim, Sung Ho; Cheon, Jin Sik; Lee, Byung Oon; Lee, Chan Bock [Korea Atomic Energy Research Institute, Daejeon (Korea, Republic of)

    2015-05-15

    Metal fuel has been selected as a candidate fuel in the SFR because of its superior thermal conductivity as well as enhanced proliferation resistance in connection with the pyroprocessing. However, metal fuel suffers eutectic reaction (Fuel Cladding Chemical Interaction, FCCI) with the fuel cladding made of stainless steel at reactor operating temperature so that cladding thickness gradually reduces to endanger reactor safety. In order to mitigate FCCI, barrier concept has been proposed between the fuel and the cladding in designing fuel rod. Regarding this, KAERI has initiated barrier cladding development to prevent interdiffusion process as well as enhance the SFR fuel performance. Previous study revealed that Cr electroplating has been selected as one of the most promising options because of its technical and economic viability. This paper describes the development status of the Cr electroplating technology for the usage of fuel rod in SFR. This paper summarizes the status of Cr electroplating technology to prevent FCCI in metal fuel rod. It has been selected for the ease of practical application at the tube inner surface. Technical scoping, performance evaluation and optimization have been carried out. Application to the tube inner surface and in-pile test were conducted which revealed as effective.

  17. Development of an Electroplating Method Using the Emulsion Under Supercritical C0{sub 2}

    Energy Technology Data Exchange (ETDEWEB)

    Choi, Jeongmin; Park, Kwangheon; Ha, Sungwoo [Kyunghee University, Yongin (Korea, Republic of)

    2015-10-15

    The development of an internal cladding metal coating technology is required as a measure for manufacturing homogeneous burnable poison and preventing PCI. This study applied nickel plating obtaining a film on the metal surface by making the emulsion of supercritical CO2 and plating solution. It is an eco-friendly process that reduced an electrolyte used in the electroplating process to 40% and a method that can inhibit the effect of bubbles generated during plating. According to the experimental results, it was found that emulsion can be formed through agitation by using ultrasonic horn. And the nickel plating film in the relatively uniform and dense from was formed in Zry-4 and Cu specimens with the formed emulsion. Additionally, the side effects of pinhole in existing electroplating were diminished through the emulsion electroplating. Process development research is underway in order to secure a plating layer with the smoother and generally even specimen surface and find optimized plating conditions and this study can be used as the basic data for new plating process development. Recently, pressurized-water reactor nuclear fuel has been developed as high burn up nuclear fuel that can be operated for a long time. To this end, the nuclear fuel aggregate adding neutron absorber (Burnable absorber-BA) is required. To this end, a new technology to replace burnable poison in the form of pellet is required. If BA coating is made inside the nuclear fuel cladding, it is possible to produce burnable poison that improved performance more than that of burnable poison in the form of existing pellet. Generally, coating using plating can be simply manufactured at a low temperature compared to the complex process of making pellet and can also distribute burnable poison overall evenly. The problem in the behavior of high burn up nuclear fuel is pellet-cladding interaction (PCI) shown while burning. Several methods to reduce it have been devised and recently, research on nuclear

  18. Development of an Electroplating Method Using the Emulsion Under Supercritical C02

    International Nuclear Information System (INIS)

    Choi, Jeongmin; Park, Kwangheon; Ha, Sungwoo

    2015-01-01

    The development of an internal cladding metal coating technology is required as a measure for manufacturing homogeneous burnable poison and preventing PCI. This study applied nickel plating obtaining a film on the metal surface by making the emulsion of supercritical CO2 and plating solution. It is an eco-friendly process that reduced an electrolyte used in the electroplating process to 40% and a method that can inhibit the effect of bubbles generated during plating. According to the experimental results, it was found that emulsion can be formed through agitation by using ultrasonic horn. And the nickel plating film in the relatively uniform and dense from was formed in Zry-4 and Cu specimens with the formed emulsion. Additionally, the side effects of pinhole in existing electroplating were diminished through the emulsion electroplating. Process development research is underway in order to secure a plating layer with the smoother and generally even specimen surface and find optimized plating conditions and this study can be used as the basic data for new plating process development. Recently, pressurized-water reactor nuclear fuel has been developed as high burn up nuclear fuel that can be operated for a long time. To this end, the nuclear fuel aggregate adding neutron absorber (Burnable absorber-BA) is required. To this end, a new technology to replace burnable poison in the form of pellet is required. If BA coating is made inside the nuclear fuel cladding, it is possible to produce burnable poison that improved performance more than that of burnable poison in the form of existing pellet. Generally, coating using plating can be simply manufactured at a low temperature compared to the complex process of making pellet and can also distribute burnable poison overall evenly. The problem in the behavior of high burn up nuclear fuel is pellet-cladding interaction (PCI) shown while burning. Several methods to reduce it have been devised and recently, research on nuclear

  19. Zinc-Nickel Codeposition in Sulfate Solution Combined Effect of Cadmium and Boric Acid

    Directory of Open Access Journals (Sweden)

    Y. Addi

    2011-01-01

    Full Text Available The combined effect of cadmium and boric acid on the electrodeposition of zinc-nickel from a sulfate has been investigated. The presence of cadmium ion decreases zinc in the deposit. In solution, cadmium inhibits the zinc ion deposition and suppresses it when deposition potential value is more negative than −1.2 V. Low concentration of CdSO4 reduces the anomalous nature of Zn-Ni deposit. Boric acid decreases current density and shifts potential discharge of nickel and hydrogen to more negative potential. The combination of boric acid and cadmium increases the percentage of nickel in the deposit. Boric acid and cadmium.

  20. Structure determination of electrodeposited zinc-nickel alloys: thermal stability and quantification using XRD and potentiodynamic dissolution

    International Nuclear Information System (INIS)

    Fedi, B.; Gigandet, M.P.; Hihn, J-Y; Mierzejewski, S.

    2016-01-01

    Highlights: • Quantification of zinc-nickel phases between 1,2% and 20%. • Coupling XRD to partial potentiodynamic dissolution. • Deconvolution of anodic stripping curves. • Phase quantification after annealing. - Abstract: Electrodeposited zinc-nickel coatings obtained by electrodeposition reveal the presence of metastable phases in various quantities, thus requiring their identification, a study of their thermal stability, and, finally, determination of their respective proportions. By combining XRD measurement with partial potentiodynamic dissolution, anodic peaks were indexed to allow their quantification. Quantification of electrodeposited zinc-nickel alloys approximately 10 μm thick was thus carried out on nickel content between 1.2% and 20%, and exhibited good accuracy. This method was then extended to the same set of alloys after annealing (250 °C, 2 h), thus bringing the structural organization closer to its thermodynamic equilibrium. The result obtained ensures better understanding of crystallization of metastable phases and of phase proportion evolution in a bi-phasic zinc-nickel coating. Finally, the presence of a monophase γ and its thermal stability in the 12% to 15% range provides important information for coating anti-corrosion behavior.

  1. Development of copper electroplating for large accelerating structures for heavy-ion fusion

    International Nuclear Information System (INIS)

    Klimczak, G.W.; Stockley, R.L.

    1981-01-01

    The purpose of this investigation was to determine the effects of changes in operating parameters on the physical and mechanical properties of high electrical conductivity electrodeposits. Based upon the information discerned from the small-scale laboratory evaluation, the process was geared up to a full-scale operation. An engineering study was required to determine the proper electroplating parameters to be utilized within the constraints of a commercial electroplater

  2. Experimental Investigation of the Electro Co-deposition of (Zinc-Nickel Alloy

    Directory of Open Access Journals (Sweden)

    Ekhlas Abdulrahman Salman

    2018-02-01

    Full Text Available abstract An experimental investigation has been carried out for zinc-nickel (Zn-Ni electro-deposition using the constant applied current technique. Weight difference approach method was used to determine the cathode current efficiency and deposit thickness. Also, the influence effect of current density on the deposition process, solderability, and porosity of the plating layer in microelectronic applications were examined. The bath temperature effect on nickel composition and the form of the contract was studied using Scanning Electron Microscope (SEM. Moreover, elemental nature of the deposition was analyzed by Energy Dispersive X-Ray (EDX. It has been found that the best bath temperature was 40˚C, specifically at a concentration of 73 g/L of NiCl2.6H2O, has a milestone influence on the nickel composition and structure of the deposits. The potential is a major factor influencing the deposition coating alloy which is adjusted by the operations of the cathodic polarization; rather than the standard potential of the two metals as determined by the e.m.f. series. The anomalous deposition was obtained at a current density lower than 0.8 A/dm2, while normal deposition occurred at current densities less than 1.2 A/dm2. Corrosion behavior was exhibited by the bath and for performance was carried out, and it shows that the best corrosion performance was for nickel composition of 10-12.6 wt%.

  3. The Impact of Hydrocalumites Additives on the Electrochemical Performance of Zinc-Nickel Secondary Cells

    International Nuclear Information System (INIS)

    Wen, Xing; Yang, Zhanhong; Xiao, Xiang; Yang, Huan; Xie, Xiaoe; Huang, Jianhang

    2016-01-01

    Hydrocalumites additives are synthesized and proposed as an anodic additive for Zinc/Nickel alkaline secondary batteries. The as-prepared additives are characterized by Fourier transform infrared spectroscopy (FTIR), X-ray diffraction (XRD) and scanning electron microscopy (SEM). And the results illustrate that hydrocalumites additives are successfully prepared and have the typical structure of layered double hydroxides (LDHs). The effects of hydrocalumites additives on electrochemical performances of ZnO have been investigated by cyclic voltammetry (CV), tafel polarization tests, electrochemical impedance spectroscopy (EIS) and galvanostatic charge and discharge. Compared to the electrode with pure ZnO, the electrodes containing hydrocalumites additives show better reversibility, reveal better anti-corrosion property and exhibit more stable cycle performance. Especially when the electrode added with 12% (wt.) hydrocalumites, it exhibits the best cycle performance than the other electrodes. And its discharge capacity is about 450 mAh g −1 all the time, and hardly declines over all the 400 cycles. Based on these observations, the prepared hydrocalumites may be a promising and efficient additive for the ZnO electrode.

  4. Development of improved lacv-30 propeller blade coatings for protection against sand and rain erosion and marine environment corrosion. Final report 4 Jan 1982-4 Mar 1983

    Energy Technology Data Exchange (ETDEWEB)

    Malone, G.A.

    1983-05-10

    An investigation was conducted of candidate systems offering potential erosion and corrosion protection when applied as coatings to Aluminum 7075 alloy propeller blades used to propel air cushioned vehicles operating in severe environments. This work focused on (1) special hard anodized and (2) hard nickel electroplated coatings as candidate protective systems with sand/rain erosion testing to evaluate their merits. Attributes of the coating systems developed and studied included: For (1) Ways and means to produce and control deposit hardness for optimum erosion resistance, methods of bonding to blades for high integrity adhesion, and inclusion of sacrificial corrosion protection electroplates in the coating systems (zinc and zinc-nickel alloy). For (2) Incorporation of dry film lubricant systems on sealed hardcoats of various anodic coating thicknesses to enhance erosion performance. Study results indicated that anodized coatings did not provide suitable erosion protection to Aluminum 7075 in sand/rain environments, even with dry film lubricant supplemental films. Electroplated hard nickel coatings, Vickers hardnesses in the range of 380 to 440, appeared better for combined sand/rain erosion resistance based on comparisons with prior work. Dilute phosphoric anodizing the aluminum substrates led to excellent bonds and improved corrosion resistance when subsequently plated with ductile nickel from a low pH bath, followed by hard nickel electroplate.

  5. Monolith electroplating process

    Science.gov (United States)

    Agarrwal, Rajev R.

    2001-01-01

    An electroplating process for preparing a monolith metal layer over a polycrystalline base metal and the plated monolith product. A monolith layer has a variable thickness of one crystal. The process is typically carried in molten salts electrolytes, such as the halide salts under an inert atmosphere at an elevated temperature, and over deposition time periods and film thickness sufficient to sinter and recrystallize completely the nucleating metal particles into one single crystal or crystals having very large grains. In the process, a close-packed film of submicron particle (20) is formed on a suitable substrate at an elevated temperature. The temperature has the significance of annealing particles as they are formed, and substrates on which the particles can populate are desirable. As the packed bed thickens, the submicron particles develop necks (21) and as they merge into each other shrinkage (22) occurs. Then as micropores also close (23) by surface tension, metal density is reached and the film consists of unstable metal grain (24) that at high enough temperature recrystallize (25) and recrystallized grains grow into an annealed single crystal over the electroplating time span. While cadmium was used in the experimental work, other soft metals may be used.

  6. The effects of element Cu on the electrochemical performances of Zinc-Aluminum-hydrotalcites in Zinc/Nickel secondary battery

    International Nuclear Information System (INIS)

    Wen, Xing; Yang, Zhanhong; Xie, Xiaoe; Feng, Zhaobin; Huang, Jianhang

    2015-01-01

    Zn-Cu-Al-CO_3 layered double hydroxides (LDHs) have been successfully synthesized by using the method of constant pH co-precipitation. And it also has been proposed as a novel anodic material in Zinc-Nickel secondary batteries. The X-ray diffraction (XRD) patterns and scanning electron microscopy (SEM) images of the as-prepared sample exhibit that the samples are well crystallized and have hexagon structure. The electrochemical performances of Zn-Al-LDHs and Zn-Cu-Al-LDHs with different Zn/Cu/Al molar ratios are investigated by the measurements such as galvanostatic charge-discharge, cyclic voltammogram and electrochemical impedance spectroscopy (EIS). Comparing with the pure Zn-Al-LDHs, Zn-Cu-Al-LDHs show more stable cycling performance, exhibit better reversibility and display lower charge-transfer resistance. Especially, the Zn-Cu-Al-LDHs with the Zn/Cu/Al molar ratio being 2.8:0.2:1 exhibits the best electrochemical properties than other samples. After 800 cell cycles, the specific discharge capacity of Zn-Cu-Al-LDHs with the Zn/Cu/Al molar ratio of 2.8:0.2:1is 345 mA h g"−"1, while that of pure Zn-Al-LDHs is only 177 mA h g"−"1. Based on these observations, the prepared Zn-Cu-Al-LDHs may be a promising anode active material for Zinc/Nickel secondary batteries.

  7. Corrosion resistance of zinc-nickel plated U-O.75 Ti

    International Nuclear Information System (INIS)

    Dini, J.W.; Johnson, H.R.

    1979-09-01

    As part of a program for the US Army directed at improving the corrosion performance of U-0.75 Ti, specimens were coated with Zn-10 Ni alloy electroplate and then subjected to various corrosion tests. This work revealed that the Zn-Ni coatings provided good protection for U-0.75 Ti in salt fog and in non-sealed moist-nitrogen systems. In sealed, moist-nitrogen environments the Zn-Ni coatings deteriorated quickly and provided no protection. Some plating with Zn alone, using some of the new non-cyanide plating solutions, was also attempted, but the results were inconsistent

  8. Development of a Low-Cost TiO2/CuO/Cu Solar Cell by using Combined Spraying and Electroplating Method

    Directory of Open Access Journals (Sweden)

    Mamat Rokhmat

    2018-03-01

    Full Text Available A simple method is proposed to develop a low-cost TiO2/CuO/Cu based solar cell. The cell is made by employing a lower grade (technical grade of TiO2 as the active material. CuO powder is synthesized using a wet chemical method and mixed with TiO2 powder to give impurity to the TiO2. A layer of TiO2/CuO is then deposited onto fluorin-doped tin oxide (FTO by spraying. Copper particles are grown on the spaces between the TiO2 and/or CuO particles by electroplating for more feasible electron migration. The TiO2/CuO/Cu solar cell is finalized by sandwiching a polymer electrolyte between the film and the counter electrode. Current-voltage measurement was performed for various parameters, such as the molarity of NaOH for producing CuO particles, the weight ratio of CuO over TiO2, and the current in the electroplating process. A highest efficiency of 1.40% and a fill factor of 0.37 were achieved by using this combined spray and electroplating method.

  9. Electroplating on titanium alloy

    Science.gov (United States)

    Lowery, J. R.

    1971-01-01

    Activation process forms adherent electrodeposits of copper, nickel, and chromium on titanium alloy. Good adhesion of electroplated deposits is obtained by using acetic-hydrofluoric acid anodic activation process.

  10. SUBSTITUTION OF CADMIUM CYANIDE ELECTROPLATING WITH ZINC CHLORIDE ELECTROPLATING

    Science.gov (United States)

    The study evaluated the zinc chloride electroplating process as a substitute for cadmium cyanide electroplating in the manufacture of industrial connectors and fittings at Aeroquip Corporation. The process substitution eliminates certain wastes, specifically cadmium and cyanide, ...

  11. Polyurethane Filler for Electroplating

    Science.gov (United States)

    Beasley, J. L.

    1984-01-01

    Polyurethane foam proves suitable as filler for slots in parts electroplated with copper or nickel. Polyurethane causes less contamination of plating bath and of cleaning and filtering tanks than wax fillers used previously. Direct cost of maintenance and indirect cost of reduced operating time during tank cleaning also reduced.

  12. Audible monitor for electroplating

    Science.gov (United States)

    Burowick, E. A.

    1979-01-01

    "No buzzer" indicates early problem in electroplating when parts are properly immersed into electropolating bath. Buzzer sounds when current flows through part; however, if current is cut, buzzer stops warning that parts must be removed and refinished thus preventing unnecessary waste of electrical energy and labor.

  13. Electroplating and Cyanide Waste.

    Science.gov (United States)

    Torpy, Michael F.; Runke, Henry M.

    1978-01-01

    Presents a literature review of wastes from electroplating industry, covering publications of 1977. This review covers studies such as: (1) ion exchange treatment process; (2) use of reverse osmosis; and (3) cyanide removal and detection. A list of 75 references is also presented. (HM)

  14. Electrodeposition, characterization and corrosion behaviour of tin-20 wt.% zinc coatings electroplated from a non-cyanide alkaline bath

    International Nuclear Information System (INIS)

    Dubent, S.; Mertens, M.L.A.D.; Saurat, M.

    2010-01-01

    Tin-zinc alloy electroplated coatings are recognized as a potential alternative to toxic cadmium as corrosion resistant deposits because they combine the barrier protection of tin with the cathodic protection afforded by zinc. The coatings containing 20 wt.% zinc, balance tin, offer excellent corrosion protection for steel and do not form gross voluminous white corrosion products like pure zinc or high zinc alloy deposits. In this study, the effects of variables of the process (i.e. cathodic current density, pH and temperature) on deposit composition have been evaluated using a Hull cell to obtain 20 wt.% zinc alloy coatings. The tin-20 wt.% zinc deposits, produced with electroplating optimized conditions, were characterized by scanning electron microscopy (SEM), energy dispersive X-ray spectrometry (EDS), X-ray fluorescence spectrometry (XRF) and glow discharge optical emission spectrometry (GDOES). On the other hand, the corrosion behaviour of tin-zinc alloy electroplated coatings on steel has been investigated using electrochemical methods in a 3 wt.% NaCl solution and the salt spray test. The performance of the deposits was compared with cadmium and zinc-nickel electrodeposited coatings. The results show that the corrosion resistance of tin-20 wt.% zinc alloy coating is superior to that of cadmium and zinc-12 wt.% nickel coatings. Finally, sliding friction tests were conducted.

  15. Development of phosphate rock integrated with iron amendment for simultaneous immobilization of Zn and Cr(VI) in an electroplating contaminated soil.

    Science.gov (United States)

    Zhao, Ling; Ding, Zhenliang; Sima, Jingke; Xu, Xiaoyun; Cao, Xinde

    2017-09-01

    This study aims to develop an amendment for simultaneous immobilization of Zn and Cr(VI) in an abandoned electroplating contaminated soil. Nature phosphate rock was first activated with oxalic acid (O-PR) and then combined with FeSO 4 or zero-valent iron (ZVI) for immobilization of Zn and Cr(VI) from aqueous solutions. Finally, the optimized approach showing the highest immobilization ability in solution was applied in an electroplating contaminated soil. The O-PR combined with FeSO 4 was more effective in simultaneously removing Zn and Cr(VI) than the O-PR integrated with ZVI within the tested solution pH range of 5.5-8.5. Both O-PR with FeSO 4 and with ZVI removed over 95% of Zn from the solution; however, only 42-46% of Cr(VI) was immobilized by O-PR with ZVI, while O-PR with FeSO 4 almost precipitated all Cr(VI). Moreover, there were 75-95% Zn and 95-100% Cr(VI) remaining in the exhausted O-PR with FeSO 4 solid after toxicity characteristic leaching test (TCLP) while the exhausted O-PR with ZVI solid only retained 44-83% Zn and 32-72% Cr(VI). Zinc was immobilized mainly via formation of insoluble Fe-Zn phosphate co-precipitates, while iron-induced reduction of Cr(VI) into stable Cr(OH) 3 or Cr x Fe (1-x) (OH) 3 was responsible for Cr(VI) immobilization. Application of the O-PR integrated with FeSO 4 in the electroplating contaminated soil rapidly reduced the TCLP extractable Zn and Cr(VI) to below the standard limits, with decrease by 50% and 94%, respectively. This study revealed that combination of oxalic acid activated phosphate rock with FeSO 4 could be an effective amendment for remediation of Zn and Cr(VI) contaminated soil. Copyright © 2017 Elsevier Ltd. All rights reserved.

  16. Constructing Ultrahigh-Capacity Zinc-Nickel-Cobalt Oxide@Ni(OH)2 Core-Shell Nanowire Arrays for High-Performance Coaxial Fiber-Shaped Asymmetric Supercapacitors.

    Science.gov (United States)

    Zhang, Qichong; Xu, Weiwei; Sun, Juan; Pan, Zhenghui; Zhao, Jingxin; Wang, Xiaona; Zhang, Jun; Man, Ping; Guo, Jiabin; Zhou, Zhenyu; He, Bing; Zhang, Zengxing; Li, Qingwen; Zhang, Yuegang; Xu, Lai; Yao, Yagang

    2017-12-13

    Increased efforts have recently been devoted to developing high-energy-density flexible supercapacitors for their practical applications in portable and wearable electronics. Although high operating voltages have been achieved in fiber-shaped asymmetric supercapacitors (FASCs), low specific capacitance still restricts the further enhancement of their energy density. This article specifies a facile and cost-effective method to directly grow three-dimensionally well-aligned zinc-nickel-cobalt oxide (ZNCO)@Ni(OH) 2 nanowire arrays (NWAs) on a carbon nanotube fiber (CNTF) with an ultrahigh specific capacitance of 2847.5 F/cm 3 (10.678 F/cm 2 ) at a current density of 1 mA/cm 2 , These levels are approximately five times higher than those of ZNCO NWAs/CNTF electrodes (2.10 F/cm 2 ) and four times higher than Ni(OH) 2 /CNTF electrodes (2.55 F/cm 2 ). Benefiting from their unique features, we successfully fabricated a prototype coaxial FASC (CFASC) with a maximum operating voltage of 1.6 V, which was assembled by adopting ZNCO@Ni(OH) 2 NWAs/CNTF as the core electrode and a thin layer of carbon coated vanadium nitride (VN@C) NWAs on a carbon nanotube strip (CNTS) as the outer electrode with KOH poly(vinyl alcohol) (PVA) as the gel electrolyte. A high specific capacitance of 94.67 F/cm 3 (573.75 mF/cm 2 ) and an exceptional energy density of 33.66 mWh/cm 3 (204.02 μWh/cm 2 ) were achieved for our CFASC device, which represent the highest levels of fiber-shaped supercapacitors to date. More importantly, the fiber-shaped ZnO-based photodetector is powered by the integrated CFASC, and it demonstrates excellent sensitivity in detecting UV light. Thus, this work paves the way to the construction of ultrahigh-capacity electrode materials for next-generation wearable energy-storage devices.

  17. Electroplating method and apparatus

    International Nuclear Information System (INIS)

    Looney, R.B.; Smith, W.E.L.

    1978-01-01

    Disclosed is an apparatus for high speed electroplating or anodizing tubular members such as nuclear reactor fuel elements. A loading arm positions the member on a base for subsequent support by one of two sets of electrical contacts. A carriage assembly positions electrodes into and around the member. Electrolyte is pumped between the electrodes and the member while electric current is applied. Programmed controls sequentially employ each of the two sets of contacts to expose all surfaces of the member to the electrolyte. The member is removed from the apparatus by an unloading arm

  18. Electroplating method and apparatus

    Science.gov (United States)

    Looney, Robert B.; Smith, William E. L.

    1978-06-20

    An apparatus for high speed electroplating or anodizing tubular members such as nuclear reactor fuel elements. A loading arm positions the member on a base for subsequent support by one of two sets of electrical contacts. A carriage assembly positions electrodes into and around the member. Electrolyte is pumped between the electrodes and the member while electric current is applied. Programmed controls sequentially employ each of the two sets of contacts to expose all surfaces of the member to the electrolyte. The member is removed from the apparatus by an unloading arm.

  19. PRETREATING THORIUM FOR ELECTROPLATING

    Science.gov (United States)

    Beach, J.G.; Schaer, G.R.

    1959-07-28

    A method is presented for pretreating a thorium surface prior to electroplating the surface. The pretreatment steps of the invention comprise cleaning by vapor blasting the surface, anodically pickling in a 5 to 15% by volume aqueous hydrochloric acid bath with a current of 125 to 250 amp/sq ft for 3 to 5 min at room temperature, chemically pickling the surface in a 5 to 15% by volume of aqueous sulfuric acid for 3 to 5 min at room temperature, and rinsing the surface with water.

  20. Effects of pattern characteristics on the copper electroplating process

    International Nuclear Information System (INIS)

    Ruan Wenbiao; Chen Lan; Li Zhigang; Ye Tianchun; Ma Tianyu; Wang Qiang

    2011-01-01

    The non-planarity of a surface post electroplating process is usually dependent on variations of key layout characteristics including line width, line spacing and metal density. A test chip is designed and manufactured in a semiconductor foundry to test the layout dependency of the electroplating process. By checking test data such as field height, array height, step height and SEM photos, some conclusions are made. Line width is a critical factor of topographical shapes such as the step height and height difference. After the electroplating process, the fine line has a thicker copper thickness, while the wide line has the greatest step height. Three typical topographies, conformal-fill, supper-fill and over-fill, are observed. Moreover, quantified effects are found using the test data and explained by theory, which can be used to develop electroplating process modeling and design for manufacturability (DFM) research. (semiconductor integrated circuits)

  1. Fully filamentized HTS coated conductor via striation and selective electroplating

    Energy Technology Data Exchange (ETDEWEB)

    Kesgin, Ibrahim; Majkic, Goran [Department of Mechanical Engineering and Texas Center for Superconductivity, University of Houston, Houston, TX 77204 (United States); Selvamanickam, Venkat, E-mail: selva@uh.edu [Department of Mechanical Engineering and Texas Center for Superconductivity, University of Houston, Houston, TX 77204 (United States)

    2013-03-15

    Highlights: ► Fully-filamentized coated conductor with 13-fold reduction in ac losses. ► Selective electroplating for filamentization of thick copper stabilizer. ► A twofold decrease in ac loss by filamentization of copper stabilizer. ► Absence of appreciable coupling loss contribution from electroplating. -- Abstract: A simple, cost-effective method involving top-down mechanical scribing, oxidation and bottom-up electroplating has been successfully developed to fabricate fully filamentized HTS coated conductors. The copper stabilizer layer is selectively electroplated on the superconducting filaments while the striations remain copper-free due to the formation of a resistive oxide layer in between filaments by oxidation of the striated grooves at elevated temperature in oxygen atmosphere. Magnetization AC loss measurements, performed in a frequency range of 45–500 Hz at 77 K, confirmed the expected N-fold reduction in AC loss of the filamentized tapes with no significant degradation in critical current beyond that due to the material removal from the striations (N – number of filaments). A considerable reduction in coupling AC loss was observed after high temperature annealing/oxidation of the striated tapes. Furthermore, a significant reduction in eddy current loss was achieved with selective copper electroplating, as evidenced by analyzing the field and frequency dependence of magnetization AC loss, as well as by comparing the AC loss performance of striated samples to that of non-striated samples after electroplating of copper stabilizer.

  2. Impurity Effects in Electroplated-Copper Solder Joints

    Directory of Open Access Journals (Sweden)

    Hsuan Lee

    2018-05-01

    Full Text Available Copper (Cu electroplating is a mature technology, and has been extensively applied in microelectronic industry. With the development of advanced microelectronic packaging, Cu electroplating encounters new challenges for atomic deposition on a non-planar substrate and to deliver good throwing power and uniform deposit properties in a high-aspect-ratio trench. The use of organic additives plays an important role in modulating the atomic deposition to achieve successful metallic coverage and filling, which strongly relies on the adsorptive and chemical interactions among additives on the surface of growing film. However, the adsorptive characteristic of organic additives inevitably results in an incorporation of additive-derived impurities in the electroplated Cu film. The incorporation of high-level impurities originating from the use of polyethylene glycol (PEG and chlorine ions significantly affects the microstructural evolution of the electroplated Cu film, and the electroplated-Cu solder joints, leading to the formation of undesired voids at the joint interface. However, the addition of bis(3-sulfopropyl disulfide (SPS with a critical concentration suppresses the impurity incorporation and the void formation. In this article, relevant studies were reviewed, and the focus was placed on the effects of additive formula and plating parameters on the impurity incorporation in the electroplated Cu film, and the void formation in the solder joints.

  3. Fully filamentized HTS coated conductor via striation and selective electroplating

    International Nuclear Information System (INIS)

    Kesgin, Ibrahim; Majkic, Goran; Selvamanickam, Venkat

    2013-01-01

    Highlights: ► Fully-filamentized coated conductor with 13-fold reduction in ac losses. ► Selective electroplating for filamentization of thick copper stabilizer. ► A twofold decrease in ac loss by filamentization of copper stabilizer. ► Absence of appreciable coupling loss contribution from electroplating. -- Abstract: A simple, cost-effective method involving top-down mechanical scribing, oxidation and bottom-up electroplating has been successfully developed to fabricate fully filamentized HTS coated conductors. The copper stabilizer layer is selectively electroplated on the superconducting filaments while the striations remain copper-free due to the formation of a resistive oxide layer in between filaments by oxidation of the striated grooves at elevated temperature in oxygen atmosphere. Magnetization AC loss measurements, performed in a frequency range of 45–500 Hz at 77 K, confirmed the expected N-fold reduction in AC loss of the filamentized tapes with no significant degradation in critical current beyond that due to the material removal from the striations (N – number of filaments). A considerable reduction in coupling AC loss was observed after high temperature annealing/oxidation of the striated tapes. Furthermore, a significant reduction in eddy current loss was achieved with selective copper electroplating, as evidenced by analyzing the field and frequency dependence of magnetization AC loss, as well as by comparing the AC loss performance of striated samples to that of non-striated samples after electroplating of copper stabilizer

  4. Joining of HHF materials applying electroplating technology

    Energy Technology Data Exchange (ETDEWEB)

    Krauss, Wolfgang, E-mail: wolfgang.krauss@kit.edu; Lorenz, Julia; Konys, Jürgen

    2014-10-15

    Highlights: • Electroplating of fillers is industrially relevant for brazing in fusion. • Interlayers (Ni or Pd) improve adherence and reduce failure risks. • Tungsten and Eurofer joints successfully fabricated by electroplating. • Mechanical and non-destructive testing integrated into qualification. • Shear strength of W joints comparable with conventionally brazed steel. - Abstract: Tungsten will be used as armor material for blanket shielding and is designated as high heat flux material for divertors, beyond application of improved W composite alloys as structural material. Independent from design (water- or helium-cooled), a successful development is inherently correlated with joining of tungsten with functional components. Depending on the design variants, the fabricated joints have to guarantee specific functional or structural properties, e.g., good thermal conductivity or mechanical load transmission. Tungsten shows lacks in adapted joining due to its metallurgical behavior ranging from immiscibility over bad wetting to brittle intermetallic phase formation. Electroplating has shown to overcome such drawbacks and that homogeneous functional (e.g., Ni or Pd) and filler (e.g., Cu) layers can be deposited. In this paper the progress achieved in development of electroplating processes for joining W to W or steel to steel will be shown. The main focus will be the characterization of the processed joints applying metallurgical investigations including SEM/EDX analyses and non-destructive testing. The mechanical stability of the produced joints is demonstrated by presenting recent shear test data. The W–W joints failed due to cracking in W, whereas the steel–steel joints cracked in the brazing zone at about 200 N/mm{sup 2} load.

  5. Effects of the composition and crystal structure of zinc-nickel alloy deposits on the internal strain

    Energy Technology Data Exchange (ETDEWEB)

    Tsuru, Y.; Tanaka, M. [Kyushu Inst. of Technology, Kitakyushu (Japan). Faculty of Engineering

    1996-02-05

    An average internal strain in the electrodeposited Zn-Ni alloy films was in-situ measured using the resistance wire type strain gauge setup on the reverse side of the copper substrate. The Ni content of the Zn-Ni alloy coatings utilized for the steel frame of automobiles and for the plastic coated steel sheets is around at 15% and the dominant structure is the {gamma}-phase. Such Zn-Ni alloy coatings are favorable for the protection of steel against corrosion. The internal stress in these deposits is always compressive during electroplating. However, upon turning off the current, the internal stress sharply changes from compressive to tensile. The tensile stress seems to simultaneously result in many cracks on the surface of the deposits. In this study, a resistance wire type strain gauge meter was used for successive measurement of the internal strain in the deposits during electroplating and solid-state stripping voltammetry was applied for the anodic dissolution of the deposits. And the effects concerning the partial electroleaching of Zn from the deposits on the internal strain in the deposits under periodic reverse plating. 15 refs., 8 figs., 3 tabs.

  6. Industrial Implementation of Environmentally Friendly Nanometal Electroplating Process for Chromium and Copper Beryllium Replacement using Low Cost Pulse Current Power Supplies

    Science.gov (United States)

    2014-09-10

    FINAL REPORT Industrial Implementation of Environmentally Friendly Nanometal Electroplating Process for Chromium and Copper Beryllium...35 3.2 Phase II – Development/Verification that Nanotechnology Based Electroplating Process to Replace EHC/Cu-Be Processes are Compatible With...36 3.3 Phase III – Development of 200kW Power Supply and Compatible Nanostructured Electroplating Processed for Commercialization

  7. Electroplating eliminates gas leakage in brazed areas

    Science.gov (United States)

    Leigh, J. D.

    1966-01-01

    Electroplating method seals brazed or welded joints against gas leakage under high pressure. Any conventional electroplating process with many different metal anodes can be used, as well as the build up of layers of different metals to any required thickness.

  8. Quantitative Analysis of Electroplated Nickel Coating on Hard Metal

    Directory of Open Access Journals (Sweden)

    Hassan A. Wahab

    2013-01-01

    Full Text Available Electroplated nickel coating on cemented carbide is a potential pretreatment technique for providing an interlayer prior to diamond deposition on the hard metal substrate. The electroplated nickel coating is expected to be of high quality, for example, indicated by having adequate thickness and uniformity. Electroplating parameters should be set accordingly for this purpose. In this study, the gap distances between the electrodes and duration of electroplating process are the investigated variables. Their effect on the coating thickness and uniformity was analyzed and quantified using design of experiment. The nickel deposition was carried out by electroplating in a standard Watt’s solution keeping other plating parameters (current: 0.1 Amp, electric potential: 1.0 V, and pH: 3.5 constant. The gap distance between anode and cathode varied at 5, 10, and 15 mm, while the plating time was 10, 20, and 30 minutes. Coating thickness was found to be proportional to the plating time and inversely proportional to the electrode gap distance, while the uniformity tends to improve at a large electrode gap. Empirical models of both coating thickness and uniformity were developed within the ranges of the gap distance and plating time settings, and an optimized solution was determined using these models.

  9. Patterned Electroplating of Micrometer Scale Magnetic Structures on Glass Substrates

    NARCIS (Netherlands)

    de Vries, A.H.B.; Kanger, Johannes S.; Krenn, Bea E.; van Driel, Roel

    2004-01-01

    This paper has developed a new method of micro patterned electroplating that enables the fabrication of micrometer scale magnetic structures on glass substrates. In contrast to other methods, the process as developed here leaves the surrounding substrate area untouched: that is there is no seed

  10. Patterned electroplating of micrometer scale magnetic structures on glass substrates.

    NARCIS (Netherlands)

    de Vries, A.H.B.; Kanger, S.J.; Krenn, G.E.; van Driel, R.

    2004-01-01

    This paper has developed a new method of micro patterned electroplating that enables the fabrication of micrometer scale magnetic structures on glass substrates. In contrast to other methods, the process as developed here leaves the surrounding substrate area untouched: that is there is no seed

  11. Etude multi-échelle des mécanismes d'élaboration de revêtements d'alliage zinc-nickel à base d'électrolytes alcalins : germination, complexation et structures cristallines

    OpenAIRE

    Fedi , Baptiste

    2016-01-01

    The present work aims to deepen the understanding of the mechanisms of zinc-nickelelectrodeposition in alkaline baths. Zinc-nickel deposits containing between 12% and 16%nickel known for their anti-corrosion performance. Complexing agents are required toobtain soluble and reactive nickel forms, and to stabilize the electrolytes. A study ofthe complexing mechanisms has improved the understanding of their respective role andbehavior, and their influence on the stability and the morphology and c...

  12. Low Hydrogen Embrittlement (LHE) Zinc-Nickel (Zn-Ni) Qualification Test Result and Process Parameters Development

    Science.gov (United States)

    2011-02-09

    t ~~ Stress Loads (KSI) R= -0.3 Total Shotpeened Coupons 160 180 200 Quantity Bare 5 5 5 15 Cad Plated 5 5 5 15 ~n-Ni Plated Tri Chrome 5 5 5 15...n-Ni Plated Hex Chrome 5 5 5 15 ~Zn·Ni Plated Atotech Tri Chrome 5 5 5 15 ~n-Ni Plated Atotech Hex Chrome 5 5 5 15 Total Fatigue Coupons 90 fk...conversion coating (CC) ( Hexavalent vs. Trivalent) and parameters: ▪ Baking before and after conversion coating • Hexavalent CC: must be applied

  13. Improvement of the galvanized coating quality of high strength dual phase steels by pre-electroplating nickel layer

    Energy Technology Data Exchange (ETDEWEB)

    Zhong, N. [Institute of Marine Materials Science and Engineering, Shanghai Maritime University, Shanghai 200135 (China); Zhang, K. [Institute of Concrete Pumps Machinery R and D, Sany Heavy Industry Co., Ltd. 410100 (China); Li, J. [Baoshan Iron and Steel Co., Ltd, Shanghai 201900 (China); Hu, W.B. [State Key Laboratory of Metal Matrix Composites, Shanghai Jiao Tong University, Shanghai 200240 (China)

    2011-03-15

    Galvanized dual phase steel sheets are used extensively in the industrial applications because of their excellent mechanical properties and superior corrosion resistance, but the segregation of alloying elements and the formation of oxides on the steel surface often have a deleterious effect on coating adhesion during the galvanizing process. In order to improve the coating quality, a nickel layer was pre-electroplated on the steel substrate before galvanizing and it's found that there is an improvement in the coating quality. The coating microstructures were investigated by scanning electron microscopy together with energy dispersive X-ray spectroscope, glow discharge optical emission spectroscope and X-ray diffractions. The experimental results show that the compact Ni{sub 3}Zn{sub 22} intermetallic layer formed at the zinc/nickel interface during the galvanizing process, prohibiting the nucleation and the growth of the {zeta}-Zn phase layer and resulting in the improvement of the zinc coating adhesion. (Copyright copyright 2011 Wiley-VCH Verlag GmbH and Co. KGaA, Weinheim)

  14. Electroplating lithium transition metal oxides

    Science.gov (United States)

    Zhang, Huigang; Ning, Hailong; Busbee, John; Shen, Zihan; Kiggins, Chadd; Hua, Yuyan; Eaves, Janna; Davis, Jerome; Shi, Tan; Shao, Yu-Tsun; Zuo, Jian-Min; Hong, Xuhao; Chan, Yanbin; Wang, Shuangbao; Wang, Peng; Sun, Pengcheng; Xu, Sheng; Liu, Jinyun; Braun, Paul V.

    2017-01-01

    Materials synthesis often provides opportunities for innovation. We demonstrate a general low-temperature (260°C) molten salt electrodeposition approach to directly electroplate the important lithium-ion (Li-ion) battery cathode materials LiCoO2, LiMn2O4, and Al-doped LiCoO2. The crystallinities and electrochemical capacities of the electroplated oxides are comparable to those of the powders synthesized at much higher temperatures (700° to 1000°C). This new growth method significantly broadens the scope of battery form factors and functionalities, enabling a variety of highly desirable battery properties, including high energy, high power, and unprecedented electrode flexibility. PMID:28508061

  15. Electroplating and characterization of cobalt-nickel-iron and nickel-iron for magnetic microsystems applications

    DEFF Research Database (Denmark)

    Rasmussen, Frank Engel; Ravnkilde, Jan Tue; Tang, Peter Torben

    2001-01-01

    The magnetic properties of pulse reverse (PR) electroplated CoNiFe and DC electroplated NiTe are presented. CoNiFe is a very promising material for magnetic microsystems due to the possibility of achieving a high saturation flux density (B-s) and a low coercivity (H-c). A new bath formulation has...... been developed, which by means of PR electroplating makes it possible to deposit high B-s CoNiFe with a low residual stress level. The magnetic properties have been determined using a new simple measurement setup that allows for wafer level characterization. The results have been validated...

  16. Technology Demonstration of the Zero Emissions Chromium Electroplating System; Appendix I: CHPPM Report on Air Sampling

    National Research Council Canada - National Science Library

    Hay, K. J; Maloney, Stephen W; Cannon, John J; Phelps, Max R; Modrell, Jason

    2008-01-01

    This volume is an Appendix to the main report, Volume 1, which documents the demonstration of a technology developed by PRD, Inc, for control of chromium emissions during hard chromium electroplating...

  17. Maintainable substrate carrier for electroplating

    Science.gov (United States)

    Chen, Chen-An [Milpitas, CA; Abas, Emmanuel Chua [Laguna, PH; Divino, Edmundo Anida [Cavite, PH; Ermita, Jake Randal G [Laguna, PH; Capulong, Jose Francisco S [Laguna, PH; Castillo, Arnold Villamor [Batangas, PH; Ma,; Xiaobing, Diana [Saratoga, CA

    2012-07-17

    One embodiment relates to a substrate carrier for use in electroplating a plurality of substrates. The carrier includes a non-conductive carrier body on which the substrates are placed and conductive lines embedded within the carrier body. A plurality of conductive clip attachment parts are attached in a permanent manner to the conductive lines embedded within the carrier body. A plurality of contact clips are attached in a removable manner to the clip attachment parts. The contact clips hold the substrates in place and conductively connecting the substrates with the conductive lines. Other embodiments, aspects and features are also disclosed.

  18. Sealed substrate carrier for electroplating

    Science.gov (United States)

    Ganti, Kalyana Bhargava [Fremont, CA

    2012-07-17

    One embodiment relates to a substrate carrier for use in electroplating a plurality of substrates. The substrate carrier includes a non-conductive carrier body on which the substrates are held, and conductive lines are embedded within the carrier body. A conductive bus bar is embedded into a top side of the carrier body and is conductively coupled to the conductive lines. A thermoplastic overmold covers a portion of the bus bar, and there is a plastic-to-plastic bond between the thermoplastic overmold and the non-conductive carrier body. Other embodiments, aspects and features are also disclosed.

  19. Electroplating offers embrittlement protection

    Science.gov (United States)

    Daniels, C. M., Jr.

    1970-01-01

    Thin copper electrodeposited layer protects metal parts in environments with which they may be incompatible. Originally developed for main engine of Space Shuttle where high strength nickle alloy bellows must operate in high-pressure hydrogen, technique protects nickel and is unaffected by forming process or subsequent heat treatment and preinstallation processing.

  20. Metal coatings for laser fusion targets by electroplating

    International Nuclear Information System (INIS)

    Illige, J.D.; Yu, C.M.; Letts, S.A.

    1980-01-01

    Metal coated laser fusion targets must be dense, uniform spherically symmetric to within a few percent of their diameters and smooth to better than a few tenths of a micron. Electroplating offers some unique advantages including low temperature deposition, a wide choice of elements and substantial industrial plating technology. We have evaluatd electroless and electroplating systems for gold and copper, identified the factors responsible for small grain size, and plated glass microspheres with both metals to achieve smooth surfaces and highly symmetric coatings. We have developed plating cells which sustain the microspheres in continuous random motion during plating. We have established techniques for deposition of the initial conductive adherent layer on the glass microsphere surface. Coatings as thick as 15 μm have been made. The equipment is simple, relatively inexpensive and may be adopted for high volume production of laser fusion targets

  1. In-plant testing of membranes to treat electroplating wastewater

    Science.gov (United States)

    Shah, D. B.; Talu, Orhan

    1995-01-01

    This is the final report submitted for the work performed under the NASA Cooperative Agreement NCC3-301 for the project entitled 'In-Plant Testing of Membranes To Treat Electroplating Waste water'. The main objective of the research project was to determine if the crosslinked polyacrylic acid salt films developed by NASA scientists could be used for heavy metal removal from the wastewater generated by the metals-finishing or electroplating industry. A variety of tasks identified in the original proposal were completed. These included: (1) analysis of our industrial partner Aetna Plating's zinc electroplating process and its wastewater treatment needs for zinc removal; (2) design and construction of a laboratory-scale unit to continuously supply and remove the ion exchange films from the zinc wastewater; (3) performance of a series of runs on such a unit to determine its operating characteristics; and (4) design of a prototype unit for use at the industrial site. In addition, there were a number of tasks that had not been identified in the original proposal but were later judged to be necessary for the successful completion of the project. These were: (1) batch equilibrium and kinetic experiments with analysis of the experimental results to accurately determine the equilibrium and kinetic parameters for the ion exchange films; (2 ) simulation studies for proper design of the prototype unit; and (3) preliminary runs to exchange the films from H form to Calcium form.

  2. Electroplated zinc-cobalt alloy

    International Nuclear Information System (INIS)

    Carpenter, D.E.O.S.; Farr, J.P.G.

    2005-01-01

    Recent work on the deposition and use of ectrodeposited zinc-cobalt alloys is surveyed. Alloys containing lower of Nuclear quantities of cobalt are potentially more useful. The structures of the deposits is related to their chemical and mechanical properties. The inclusion of oxide and its role in the deposition mechanism may be significant. Chemical and engineering properties relate to the metallurgical structure of the alloys, which derives from the mechanism of deposition. The inclusion of oxides and hydroxides in the electroplate may provide evidence for this mechanism. Electrochemical impedance measurements have been made at significant deposition potentials, in alkaline electrolytes. These reveal a complex electrode behaviour which depends not only on the electrode potential but on the Co content of the electrolyte. For the relevant range of cathodic potential zinc-cobalt alloy electrodeposition occurs through a stratified interface. The formation of an absorbed layer ZnOH/sup +/ is the initial step, this inhibits the deposition of cobalt at low cathodic potentials, so explaining its 'anomalous deposition'. A porous layer of zinc forms on the adsorbed ZnOH/sup +/ at underpotential. As the potential becomes more cathodic, cobalt co- deposits from its electrolytic complex forming a metallic solid solution of Co in Zn. In electrolytes containing a high concentration of cobalt a mixed entity (ZnCo)/sub +/ is assumed to adsorb at the cathode from which a CoZn intermetallic deposits. (author)

  3. Preparation of protactinium measurement source by electroplating method

    International Nuclear Information System (INIS)

    Li Zongwei; Yang Weifan; Fang Keming; Yuan Shuanggui; Guo Junsheng; Pan Qiangyan

    1998-01-01

    An electroplating method for the preparation of Pa sources is described, and the main factors (such as pH value of solution, electroplating time and current density) influencing the electroplating of Pa are tested and discussed with 233 Pa as a tracer. A thin and uniform electroplating Pa-Layer of 1 mg/cm 2 thick on thin stainless steel disk was obtained. The Pa source was measured by a HPGe detector to determine the chemical efficiency

  4. Direct electroplating of plastic for advanced electrical applications

    DEFF Research Database (Denmark)

    Islam, Aminul; Hansen, Hans Nørgaard; Tang, Peter Torben

    2017-01-01

    Electrodeposition or electroplating is predominantly applied to metallic components. Electroplating of plastics is possible in some cases where an initial electroless plating layer of nickel or copper is made to provide a conductive surface on the plastic part. This paper proposes a method...... for direct electroplating of plastic eliminating the need for slow and expensive processes like electroless metal deposition, PVD coating, painting with conductive inks etc. The results obtained from the test demonstrate the potential of direct electroplating of plastic to enhance the electrical conductivity...... and the use of electroplated plastics for advanced applications like Moulded Interconnect Devices (MIDs)....

  5. Flame atomic absorption spectrometric determination of zinc, nickel, iron and lead in different matrixes after solid phase extraction on sodium dodecyl sulfate (SDS)-coated alumina as their bis (2-hydroxyacetophenone)-1, 3-propanediimine chelates

    International Nuclear Information System (INIS)

    Ghaedi, M.; Tavallali, H.; Shokrollahi, A.; Zahedi, M.; Montazerozohori, M.; Soylak, M.

    2009-01-01

    A sensitive and simple solid phase extraction method for the simultaneous determination of trace and toxic metals in food samples has been reported. The method is based on the adsorption of zinc, nickel, iron and lead on sodium dodecyl sulfate (SDS)-coated alumina, which is also chelated with bis (2-hydroxyacetophenone)-1, 3-propanediimine (BHAPN). The retained analyte ions on modified solid phase were eluted using 8 mL of 4 mol L -1 HNO 3 . The analyte determinations were carried out by flame atomic absorption spectrometry. The influences of some metal ions and anions on the recoveries of understudy analyte ions were investigated. The proposed method has been successfully applied for the evaluation of these trace and toxic metals in some traditional food samples from Iran.

  6. Air Pollution Potential from Electroplating Operations.

    Science.gov (United States)

    Diamond, Philip

    Measurements were made of emission rates from electroplating operations considered to have maximum air pollution potential. Sampling was performed at McClellan and additional data from a previous survey at Hill Air Force Base was used. Values obtained were extremely low. Based on existing Federal standards, no collectors are specifically required…

  7. ENVIRONMENTAL REGULATIONS AND TECHNOLOGY - THE ELECTROPLATING INDUSTRY

    Science.gov (United States)

    This 44-page Technology Transfer Environmental Regulations and Technology publication is an update of a 1980 EPA publication that has been revised to reflect changes in the EPA regulations, as well as in the pollution control technologies that affect the electroplating industry. ...

  8. Optimization of copper electroplating process applied for microfabrication on flexible polyethylene terephthalate substrate

    International Nuclear Information System (INIS)

    Le, Nguyen Ngan; Hue Phan, Thi Cam; Le, Anh Duy; Dung Dang, Thi My; Dang, Mau Chien

    2015-01-01

    Electroplating is an important step in microfabrication in order to increase thickness of undersized parts up to a few micrometers with a low-cost, fast method that is easy to carry out, especially for metals such as copper, nickel, and silver. This important step promotes the development of the fabrication technology of electronic devices on a flexible substrate, also known as flexible electronic devices. Nevertheless, this technology has some disadvantages such as low surface uniformity and high resistivity. In this paper, parameters of copper electroplating were studied, such as the ratio of copper (II) sulfate (CuSO_4) concentration to sulfuric acid (H_2SO_4) concentration and electroplating current density, in order to obtain low resistivity and high surface uniformity of the copper layer. Samples were characterized by scanning electron microscopy (SEM), four-point probe, and surface profiler. The results showed that the sample resistivity could be controlled from about 2.0 to about 3.5 μΩ · cm, and the lowest obtained resistivity was 1.899 μΩ · cm. In addition, surface uniformity of the electroplated copper layer was also acceptable. The thickness of the copper layer was about 10 μm with an error of about 0.5 μm. The most suitable conditions for the electroplating process were CuSO_4 concentration of 0.4 mol l"−"1, H_2SO_4 concentration of 1.0 mol l"−"1, and low electroplating current density of 10–20 mA cm"−"2. All experiments were performed on a flexible polyethylene terephthalate (PET) substrate. (paper)

  9. A new approach to control a deflection of an electroplated microstructure: dual current electroplating methods

    International Nuclear Information System (INIS)

    Yang, Hyun-Ho; Seo, Min-Ho; Han, Chang-Hoon; Yoon, Jun-Bo

    2013-01-01

    We propose and demonstrate a simple and novel method to control the deflection in a suspended microstructure by using a dual current electroplating (DuCE) method. The key concept of this method is to divide the structure into two layers—a bottom layer and a top layer—and then apply respective current densities in electroplating to those two layers while all other conditions are kept the same. In addition to a flat structure, the direction of structure bending is freely controlled by virtue of the DuCE method. Cantilever Ni beams with a length of 400 µm, which were electroplated by the conventional single current electroplating method, bent downward with a deflection of 3.4 µm. On the contrary, by the DuCE method, cantilever beams with a length of 400 µm showed an almost flat structure as desired. (The current densities of the bottom layer, the top layer, and the ratio of the two current densities, are 0.15, 1.24 A dm −2 , and 8.3, respectively.) Consequently, a nickel electroplated spiral structure with a length of 8600 µm was suspended flat with an end deflection of less than 0.7 µm (the ratio between the deflection and length is 0.007%). This work therefore represents the unprecedented ultra-long suspended microstructure with submicrometer deflection. (paper)

  10. Electroplating of low stress permalloy for MEMS

    International Nuclear Information System (INIS)

    Zhang Yonghua; Ding Guifu; Cai Yuli; Wang Hong; Cai Bingchu

    2006-01-01

    With the wafer-bending method and spectrophotometry, the internal stress in electroplated Ni-Fe alloy for MEMS has been investigated as a function of bath concentration. This investigation demonstrated that low concentration plating solution is useful for the decrease of the residual stress in the electrodeposits, and the stress could further decrease with an increase of saccharin additive content. And the change of stress from tensile to compressive was not observed with the increase of the additive content in plating path. The low stress permalloy (Ni 81 Fe 19 ) was reached in our experimental conditions. A bistable electromagnetic RF MEMS switch with deformation-free bilayer cantilever beam was fabricated successfully by electroplated permalloy

  11. Longitudinal magnetic bistability of electroplated wires

    International Nuclear Information System (INIS)

    Kurlyandskaya, G.V.; Garcia-Miquel, H.; Vazquez, M.; Svalov, A.V.; Vas'kovskiy, V.O.

    2002-01-01

    Fe 20 Ni 74 Co 6 and Fe 20 Ni 64 Co 16 1 μm thick magnetic tubes electroplated onto Cu 98 Be 2 conductive wire have been investigated in as-deposited state, after heat treatment under longitudinal magnetic field for 1 h at 330 deg. C, and after rf-sputtering deposition of the additional 2 μm Fe 19 Ni 81 layer. Heat treatments and an additional layer deposition modify the shape of hysteresis loops. Magnetically bistable behaviour, observed after the field annealing at a temperature of 330 deg. C, is studied as a function of the length of the samples. This is the first report by our knowledge on the bistable behaviour of the electroplated wires. The bistability of these wires is promising for applications such as tagging or pulse generator applications

  12. Non-permeable substrate carrier for electroplating

    Science.gov (United States)

    Abas, Emmanuel Chua; Chen, Chen-An; Ma, Diana Xiaobing; Ganti, Kalyana Bhargava

    2012-11-27

    One embodiment relates to a substrate carrier for use in electroplating a plurality of substrates. The substrate carrier comprises a non-conductive carrier body on which the substrates are to be held. Electrically-conductive lines are embedded within the carrier body, and a plurality of contact clips are coupled to the electrically-conductive lines embedded within the carrier body. The contact clips hold the substrates in place and electrically couple the substrates to the electrically-conductive lines. The non-conductive carrier body is continuous so as to be impermeable to flow of electroplating solution through the non-conductive carrier body. Other embodiments, aspects and features are also disclosed.

  13. A flip chip process based on electroplated solder bumps

    Science.gov (United States)

    Salonen, J.; Salmi, J.

    1994-01-01

    Compared to wire bonding and TAB, flip chip technology using solder joints offers the highest pin count and packaging density and superior electrical performance. The chips are mounted upside down on the substrate, which can be made of silicon, ceramic, glass or - in some cases - even PCB. The extra processing steps required for chips are the deposition of a suitable thin film metal layer(s) on the standard Al pad and the formation of bumps. Also, the development of new fine line substrate technologies is required to utilize the full potential of the technology. In our bumping process, bump deposition is done by electroplating, which was chosen for its simplicity and economy. Sputter deposited molybdenum and copper are used as thin film layers between the aluminum pads and the solder bumps. A reason for this choice is that the metals can be selectively etched after bumping using the bumps as a mask, thus circumventing the need for a separate mask for etching the thin film metals. The bumps are electroplated from a binary Pb-Sn bath using a thick liquid photoresist. An extensively modified commercial flip chip bonder is used for alignment and bonding. Heat assisted tack bonding is used to attach the chips to the substrate, and final reflow joining is done without flux in a vacuum furnace.

  14. Experimental study on manufacturing of grits-spiral- distribution electroplated wire saw

    Directory of Open Access Journals (Sweden)

    Yufei GAO

    2016-12-01

    Full Text Available In order to obtain high performance electroplating diamond wire saw, experimental studies are conducted for development of grits-spiral-distribution electroplated diamond wire saw using sand-suspend electroplating method. The influences of pre-plating cathode current density, grits electro-embedding cathode current density and time on composite deposite coating appearance and grits distribution of wire saw are analyzed, and the sawing experiment is carried out by using the trial wire saw. The results show that good bonding strength between the coating and the steel wire can be obtained when the adopted cathode current density is 5.0 A/dm2 at pre-plating stage; good coating and girts distribution can be obtained when the adopted cathode current density is 5.0 A/dm2 and the electroplating time is 7~8 min at grits electro-embedding stage. By winding insulation wire on the surface of steel wire and reasonably selecting technological parameters before pre-plating can make the diamond wire saw with grits-spiral-distribution on surface, and the new type of wire saw has a better crumbs-clearing effect in wire sawing process.

  15. Dry ice blasting as a substitution for the conventional electroplating pre-treatments

    Directory of Open Access Journals (Sweden)

    Uhlmann Eckart

    2016-01-01

    Full Text Available For high quality electroplated products, surfaces must be thoroughly pre-treated. For this purpose electroplating currently needs a variety of chemical baths. The used chemicals are injurious to health and harmful to the environment. In addition, the conventional pre-treatment has a long process time which results in high costs. Dry ice blasting alone or in combination with other processes has the potential to completely substitute these conventional pre-treatment processes. Three process sequences as pre-treatment methods prior to electroplating were investigated on the aluminium alloys AlSi12 and AlMg3. The used processes are dry ice blasting, tempering during dry ice blasting and glass bead blasting followed by dry ice blasting. The influence of the parameters on the surface roughness, surface topography and surface tension of the workpieces was examined. A model to describe the correlation between the dry ice blasting parameters and surface parameters was developed. Finally, an adhesion test of electroplated specimen was conducted in order to determine the suitability of these alternative pre-treatment processes.

  16. Electroplating targets for production of unique PET radionuclides

    International Nuclear Information System (INIS)

    Bui, V.; Sheh, Y.; Finn, R.

    1994-01-01

    The past decade has witnessed the applications of Positron Emission Tomography (PET) evolving from a purely research endeavour to a procedure which has specific clinical applications in the areas of cardiology, neurology and oncology. The growth of PET has been facilitated by developments in medical instrumentation and radiopharmaceutical chemistry efforts. Included in this latter effort has been the low energy accelerator production and processing of unique PET radionuclides appropriate for the radiolabeling of biomolecules i.e. monoclonal antibodies and pepetides. The development and application of electroplated targets of antimony and copper for the production of iodine-124 and gallium-66 respectively, utilizing the Memorial Sloan-Kettering Cancer Center cyclotron are examples of target design and development applicable to many medical accelerators

  17. Electroplating of Uranium -Foil Target With Ni And Zn

    International Nuclear Information System (INIS)

    Husna AI Hasa, Muhammad; Suripto, Asmedi

    2001-01-01

    The uranium foil target, which was produced by rolling, was subjected to preparation treatment prior to the electroplating. The electroplating produced certain plate thickness on the foil surface. The electroplating was applied to the uranium foil of 71 mm long and 46 mm wide using plating materials of Ni and Zn. The plating is intended to serve as barrier for fission fragment recoils, which are produced during irradiation. The plate thickness produced by the electroplating was measured by a micrometer and an analytical balance. The electroplating with Ni produced plate-thickness of 8,9 mm when measured by the micrometer, or 11.4 mm when measured by the analytical balance, while the Zn electroplating produced greater plate-thickness, i.e. 16.2 mm by the micrometer measurement or 13.7 mm by the analytical balance measurement. The current efficiency of the electroplating was 62 % for Ni and 80 % for Zn. It was observed that the optimum condition for the electroplating depended on the plating materials, plating time, and current density. The plate-thickness produced under the optimum condition was 7-15 mm at 15 mA/cm 2 for Ni and ]0 mA/cm 2 for Zn with plating time of 60 minutes

  18. Electroplating of gold using a sulfite-based electrolyte

    NARCIS (Netherlands)

    Smalbrugge, E.; Jacobs, B.; Falcone, S.; Geluk, E.J.; Karouta, F.; Leijtens, X.J.M.; Besten, den J.H.

    2000-01-01

    Electroplating of gold is often used in optoelectronic and microelectronic devices for air-bridges, heat-sinks or gold-bumps for flip-chip techniques. The gold-cyanide electrolytes, which are commonly used in gold-electroplating, are toxic and attack resist patterns causing cracks during the plating

  19. Electroplating method for producing ultralow-mass fissionable deposits

    International Nuclear Information System (INIS)

    Ruddy, F.H.

    1989-01-01

    A method for producing ultralow-mass fissionable deposits for nuclear reactor dosimetry is described, including the steps of holding a radioactive parent until the radioactive parent reaches secular equilibrium with a daughter isotope, chemically separating the daughter from the parent, electroplating the daughter on a suitable substrate, and holding the electroplated daughter until the daughter decays to the fissionable deposit

  20. Electroplated Ni on the PN Junction Semiconductor

    Energy Technology Data Exchange (ETDEWEB)

    Kim, Jin Joo; Uhm, Young Rang; Son, Kwang Jae; Kim, Jong Bum; Choi, Sang Moo; Park, Jong Han; Hong, Jintae [Korea Atomic Energy Research Institute, Daejeon (Korea, Republic of)

    2015-05-15

    Nickel (Ni) electroplating was implemented by using a metal Ni powder in order to establish a Ni-63 plating condition on the PN junction semiconductor needed for production of betavoltaic battery. PN junction semiconductors with a Ni seed layer of 500 and 1000 A were coated with Ni at current density from 10 to 50 mA cm{sup 2}. The surface roughness and average grain size of Ni deposits were investigated by XRD and SEM techniques. The roughness of Ni deposit was increased as the current density was increased, and decreased as the thickness of Ni seed layer was increased.

  1. Electroplated Ni on the PN Junction Semiconductor

    International Nuclear Information System (INIS)

    Kim, Jin Joo; Uhm, Young Rang; Son, Kwang Jae; Kim, Jong Bum; Choi, Sang Moo; Park, Jong Han; Hong, Jintae

    2015-01-01

    Nickel (Ni) electroplating was implemented by using a metal Ni powder in order to establish a Ni-63 plating condition on the PN junction semiconductor needed for production of betavoltaic battery. PN junction semiconductors with a Ni seed layer of 500 and 1000 A were coated with Ni at current density from 10 to 50 mA cm 2 . The surface roughness and average grain size of Ni deposits were investigated by XRD and SEM techniques. The roughness of Ni deposit was increased as the current density was increased, and decreased as the thickness of Ni seed layer was increased

  2. 40 CFR 413.20 - Applicability: Description of the electroplating of precious metals subcategory.

    Science.gov (United States)

    2010-07-01

    ... electroplating of precious metals subcategory. 413.20 Section 413.20 Protection of Environment ENVIRONMENTAL PROTECTION AGENCY (CONTINUED) EFFLUENT GUIDELINES AND STANDARDS ELECTROPLATING POINT SOURCE CATEGORY Electroplating of Precious Metals Subcategory § 413.20 Applicability: Description of the electroplating of...

  3. 40 CFR 413.10 - Applicability: Description of the electroplating of common metals subcategory.

    Science.gov (United States)

    2010-07-01

    ... electroplating of common metals subcategory. 413.10 Section 413.10 Protection of Environment ENVIRONMENTAL PROTECTION AGENCY (CONTINUED) EFFLUENT GUIDELINES AND STANDARDS ELECTROPLATING POINT SOURCE CATEGORY Electroplating of Common Metals Subcategory § 413.10 Applicability: Description of the electroplating of common...

  4. Performance enhancement of a silicon MEMS piezoresistive single axis accelerometer with electroplated gold on a proof mass

    International Nuclear Information System (INIS)

    Ravi Sankar, A; Lahiri, S K; Das, S

    2009-01-01

    Performance enhancement of a silicon MEMS piezoresistive single axis accelerometer with electroplated gold on a proof mass is presented in this paper. The fabricated accelerometer device consists of a heavy proof mass supported by four thin flexures. Boron-diffused piezoresistors located near the fixed ends of the flexures are used for sensing the developed stress and hence acceleration. Performance enhancement is achieved by electroplating a gold mass of 20 µm thickness on top of the proof mass. A commercially available sulfite-based solution TSG-250(TM) was used for the electroplating process. Aluminum metal lines were used to form a Wheatstone bridge for signal pick-up. To avoid galvanic corrosion between two dissimilar metals having contact in an electrolyte, a shadow mask technique was used to selectively deposit a Cr/Au seed layer on an insulator atop the proof mass for subsequent electrodeposition. Bulk micromachining was performed using a 5% dual-doped TMAH solution. Fabricated devices with different electroplated gold areas were tested up to ±13 g acceleration. For electroplated gold dimensions of 2500 µm × 2500 µm × 20 µm on a proof mass, sensitivity along the Z-axis is increased by 21.8% as compared to the structure without gold. Off-axis sensitivities along the X- and Y-axes are reduced by 7.6% and 6.9%, respectively

  5. [Hexavalent chromium pollution and exposure level in electroplating workplace].

    Science.gov (United States)

    Zhang, Xu-hui; Zhang, Xuan; Yang, Zhang-ping; Jiang, Cai-xia; Ren, Xiao-bin; Wang, Qiang; Zhu, Yi-min

    2012-08-01

    To investigate the pollution of hexavalent chromium in the electroplating workplace and screen the biomarkers of chromium exposure. Field occupational health investigation was conducted in 25 electroplating workplaces. 157 electroplating workers and 93 healthy unexposed controls were recruited. The epidemiological information was collected with face to face interview. Chromium in erythrocytes was determined by graphite furnace atomic absorption spectrophotometer. The median of short-term exposure concentration of chromium in the air at electroplating workplace was 0.06 mg/m(3) (median) and ranging from 0.01 (detect limit) to 0.53 mg/m(3)). The median concentration of Cr (VI) in erythrocytes in electroplating workers was 4.41 (2.50 ∼ 5.29) µg/L, which was significantly higher than that in control subjects [1.54 (0.61 ∼ 2.98) µg/L, P electroplating workers and control subjects, except for the subjects of age less than 30 years old (P = 0.11). There was hexavalent chromium pollution in electroplating workplace. Occupational hazards prevention measures should be taken to control the chromium pollution hazards.

  6. X-ray fluorescence analysis of metal concentration in an alloy electroplating bath

    International Nuclear Information System (INIS)

    Hines, R.A.

    1980-06-01

    An energy-dispersive x-ray fluorescence analysis system has been developed for rapid, simultaneous analysis of gold and copper concentrations in an aqueous electroplating bath. The speed and repeatability of the system make it well suited for in-process control. Data collection and reduction are automatic. The analysis requires less than 10 minutes from taking the sample to printing the gold and copper concentrations

  7. A Combined Theoretical and Experimental Study for Silver Electroplating

    Science.gov (United States)

    Liu, Anmin; Ren, Xuefeng; An, Maozhong; Zhang, Jinqiu; Yang, Peixia; Wang, Bo; Zhu, Yongming; Wang, Chong

    2014-01-01

    A novel method combined theoretical and experimental study for environmental friendly silver electroplating was introduced. Quantum chemical calculations and molecular dynamic (MD) simulations were employed for predicting the behaviour and function of the complexing agents. Electronic properties, orbital information, and single point energies of the 5,5-dimethylhydantoin (DMH), nicotinic acid (NA), as well as their silver(I)-complexes were provided by quantum chemical calculations based on density functional theory (DFT). Adsorption behaviors of the agents on copper and silver surfaces were investigated using MD simulations. Basing on the data of quantum chemical calculations and MD simulations, we believed that DMH and NA could be the promising complexing agents for silver electroplating. The experimental results, including of electrochemical measurement and silver electroplating, further confirmed the above prediction. This efficient and versatile method thus opens a new window to study or design complexing agents for generalized metal electroplating and will vigorously promote the level of this research region.

  8. A Combined Theoretical and Experimental Study for Silver Electroplating

    Science.gov (United States)

    Liu, Anmin; Ren, Xuefeng; An, Maozhong; Zhang, Jinqiu; Yang, Peixia; Wang, Bo; Zhu, Yongming; Wang, Chong

    2014-01-01

    A novel method combined theoretical and experimental study for environmental friendly silver electroplating was introduced. Quantum chemical calculations and molecular dynamic (MD) simulations were employed for predicting the behaviour and function of the complexing agents. Electronic properties, orbital information, and single point energies of the 5,5-dimethylhydantoin (DMH), nicotinic acid (NA), as well as their silver(I)-complexes were provided by quantum chemical calculations based on density functional theory (DFT). Adsorption behaviors of the agents on copper and silver surfaces were investigated using MD simulations. Basing on the data of quantum chemical calculations and MD simulations, we believed that DMH and NA could be the promising complexing agents for silver electroplating. The experimental results, including of electrochemical measurement and silver electroplating, further confirmed the above prediction. This efficient and versatile method thus opens a new window to study or design complexing agents for generalized metal electroplating and will vigorously promote the level of this research region. PMID:24452389

  9. Creating low-impedance tetrodes by electroplating with additives

    Science.gov (United States)

    Ferguson, John E.; Boldt, Chris; Redish, A. David

    2011-01-01

    A tetrode is a bundle of four microwires that can record from multiple neurons simultaneously in the brain of a freely moving animal. Tetrodes are usually electroplated to reduce impedances from 2-3 MΩ to 200-500 kΩ (measured at 1 kHz), which increases the signal-to-noise ratio and allows for the recording of small amplitude signals. Tetrodes with even lower impedances could improve neural recordings but cannot be made using standard electroplating methods without shorting. We were able to electroplate tetrodes to 30-70 kΩ by adding polyethylene glycol (PEG) or multi-walled carbon nanotube (MWCNT) solutions to a commercial gold-plating solution. The MWCNTs and PEG acted as inhibitors in the electroplating process and created large-surface-area, low-impedance coatings on the tetrode tips. PMID:21379404

  10. Electroplating and stripping copper on molybdenum and niobium

    Science.gov (United States)

    Power, J. L.

    1978-01-01

    Molybdenum and niobium are often electroplated and subsequently stripped of copper. Since general standard plating techniques produce poor quality coatings, general procedures have been optimized and specified to give good results.

  11. Cement stabilization of hazardous and radioactive electroplating sludge

    International Nuclear Information System (INIS)

    Langton, C.A.; Pickett, J.B.; Martin, M.L.

    1991-01-01

    Cement stabilization was evaluated for treatment of nickel and uranium in electroplating sludge at the Savannah River Site. Waste forms were prepared by pretreating the sludge and the solidifying it in a variety of cement, cement plus flyash, and cement-flyash-slag mixes. The sludge was also treated by one-step filtration-solidification. Leaching results and processing data indicate the cement solidification is an effective method of treating hazardous-low-level electroplating waste

  12. Plasma source ion implantation of ammonia into electroplated chromium

    International Nuclear Information System (INIS)

    Scheuer, J.T.; Walter, K.C.; Rej, D.J.; Nastasi, M.; Blanchard, J.P.

    1995-01-01

    Ammonia gas (NH 3 ) has been used as a nitrogen source for plasma source ion implantation processing of electroplated chromium. No evidence was found of increased hydrogen concentrations in the bulk material, implying that ammonia can be used without risking hydrogen embrittlement. The retained nitrogen dose of 2.1 x 10 17 N-at/cm 2 is sufficient to increase the surface hardness of electroplated Cr by 24% and decrease the wear rate by a factor of 4

  13. Microbial Fuel Cell Inoculated with Ochrobactrum Tritici KCC210 for Chromium (VI) Measurement in Electroplating Wastewater

    Science.gov (United States)

    Kuo, Jongtar; Kuo, Juiling; Cheng, Chiuyu; Chung, Yingchien

    2018-01-01

    Many methods/techniques have been developed for Cr(VI) measurement, but they are often conducted offsite or/and cannot provide real-time for Cr(VI) monitoring. A microbial fuel cell (MFC) is a self-sustaining device and has great potential as a biosensor for in situ Cr(VI) measurement, especially for wastewater generated from different electroplating units. In this study, Ochrobactrum tritici KCC210, a facultatively anaerobic, Cr(VI)-reducing, and exoelectrogenic bacterium, was isolated and inoculated into the MFC to evaluate its feasibility as a Cr(VI) biosensor. The results indicated that O. tritici KCC210 exhibited high adaptability to pH, and temperature under anaerobic conditions. The maximum power density of the MFC biosensor was 17.5±0.9 mW/m2 at 2,000 Ω. A good linear relationship was observed between the Cr(VI) concentration (10-80 mg/L) and voltage output. The stable performance of the MFC biosensor indicated its potential as a reliable biosensor system. Moreover, the developed MFC biosensor is a simple device that can accurately measure Cr(VI) concentrations in the actual electroplating wastewater generated from different electroplating units within 15 min with low deviations (-1.8% to 7.8%) in comparison with the values determined using standard method. Thus, the MFC biosensor can measure Cr(VI) concentrations in situ in the effluents and has potential as an early warning detection device.

  14. Hydration and leaching characteristics of cement pastes made from electroplating sludge.

    Science.gov (United States)

    Chen, Ying-Liang; Ko, Ming-Sheng; Lai, Yi-Chieh; Chang, Juu-En

    2011-06-01

    The purpose of this study was to investigate the hydration and leaching characteristics of the pastes of belite-rich cements made from electroplating sludge. The compressive strength of the pastes cured for 1, 3, 7, 28, and 90 days was determined, and the condensation of silicate anions in hydrates was examined with the (29)Si nuclear magnetic resonance (NMR) technology. The leachabilities of the electroplating sludge and the hardened pastes were studied with the multiple toxicity characteristic leaching procedure (MTCLP) and the tank leaching test (NEN 7345), respectively. The results showed that the electroplating sludge continued to leach heavy metals, including nickel, copper, and zinc, and posed a serious threat to the environment. The belite-rich cement made from the electroplating sludge was abundant in hydraulic β-dicalcium silicate, and it performed well with regard to compressive-strength development when properly blended with ordinary Portland cements. The blended cement containing up to 40% the belite-rich cement can still satisfy the compressive-strength requirements of ASTM standards, and the pastes cured for 90 days had comparable compressive strength to an ordinary Portland cement paste. It was also found that the later hydration reaction of the blended cements was relatively more active, and high fractions of belite-rich cement increased the chain length of silicate hydrates. In addition, by converting the sludge into belite-rich cements, the heavy metals became stable in the hardened cement pastes. This study thus indicates a viable alternative approach to dealing with heavy metal bearing wastes, and the resulting products show good compressive strength and heavy-metal stability. Copyright © 2011 Elsevier Ltd. All rights reserved.

  15. Electroplated reticulated vitreous carbon current collectors for lead-acid batteries: opportunities and challenges

    Science.gov (United States)

    Gyenge, Elod; Jung, Joey; Mahato, Basanta

    Reticulated, open-cell structures based on vitreous carbon substrates electroplated with a Pb-Sn (1 wt.%) alloy were investigated as current collectors for lead-acid batteries. Scanning and backscattered electron microscopy, cyclic voltammetry, anodic polarization and flooded 2 V single-cell battery testing was employed to characterize the performance of the proposed collectors. A battery equipped with pasted electroplated reticulated vitreous carbon (RVC) electrodes of 137 cm 2 geometric area, at the time of manuscript submission, completed 500 cycles and over 1500 h of continuous operation. The cycling involved discharges at 63 A kg PAM-1 corresponding to a nominal 0.75 h rate and a positive active mass (PAM) utilization efficiency of 21%. The charging protocol was composed of two voltage limited (i.e. 2.6 V/cell), constant current steps of 35 and 9.5 A kg PAM-1, respectively, with a total duration of about 2 h. The charge factor was 1.05-1.15. The observed cycling behavior in conjunction with the versatility of electrodeposition to produce application-dependent optimized lead alloy coating thickness and composition shows promise for the development of lead-acid batteries using electroplated reticulated vitreous carbon collectors.

  16. Drilling of optical glass with electroplated diamond tools

    Science.gov (United States)

    Wang, A. J.; Luan, C. G.; Yu, A. B.

    2010-10-01

    K9 optical glass drilling experiments were carried out. Bright nickel electroplated diamond tools with small slots and under heat treatment in different temperature were fabricated. Scan electro microscope was applied to analyze the wear of electroplated diamond tool. The material removal rate and grinding ratio were calculated. Machining quality was observed. Bond coating hardness was measured. The experimental results show that coolant is needed for the drilling processes of optical glasses. Heat treatment temperature of diamond tool has influence on wearability of diamond tool and grinding ratio. There were two wear types of electroplated diamond tool, diamond grit wear and bond wear. With the machining processes, wear of diamond grits included fracture, blunt and pull-out, and electroplated bond was gradually worn out. High material removal rates could be obtained by using diamond tool with suitable slot numbers. Bright nickel coating bond presents smallest grains and has better mechanical properties. Bright nickel electroplated diamond tool with slot structure and heat treatment under 200°C was suitable for optical glass drilling.

  17. [Mortality study in metal electroplating workers in Bologna (Northern Italy)].

    Science.gov (United States)

    Gerosa, Alberto; Scarnato, Corrado; Giacomozzi, Giuseppe; d'Errico, Angelo

    2013-01-01

    to investigate general and cause-specific mortality of workers exposed to metals and other chemicals in the electroplating industry in Bologna Province. factory records of workers employed in 90 electroplating companies present in 1995 were used to build a cohort of subjects potentially exposed to carcinogenic and other substances in this industry, defined as "revised cohort", which was followed-up for mortality from 1960, or since first employment in an electroplating company if later, to 2008. Mortality risk was also examined separately in a subset of the cohort, composed of workers with at least one year of employment in electroplating, denominated "final cohort". Death rates of residents in Emilia-Romagna Region (Northern Italy) were used as a reference. follow-up completeness was 99%. During the observation period, 533 deaths out of 2,983 subjects were observed in the revised cohort and 317 out of 1,739 in the final cohort. Significantly increased Standardized Mortality Ratios were estimated for overall mortality and for mortality from AIDS in the revised cohort and for bladder and rectal cancer in both cohorts. the present study is, to authors' knowledge, the largest mortality investigation conducted in Italy on electroplating workers, for both size and temporal extension. The presence of excess mortality from causes of death not consistently associated in the literature with exposure to agents in this industry suggests that further research is needed to confirm these associations.

  18. Target preparation by electroplating of enriched thallium-203 and its quality control

    International Nuclear Information System (INIS)

    Al-Rayyes, A. H.; Ailouti, Y.

    2009-02-01

    In this study, the optimum conditions of enriched thallium-203 electroplating on copper holders have been determined starting from different electroplating electrolytes. These conditions include current intensity and thallium concentration. The different solutions were: Newly prepared electrolyte using 203 Tl 2 O 3 , depleted solution used in a previous operations of electroplating, and recovery solutions, coming from Tl-203 separation from lead-201.(author)

  19. 2π absolute measurement research for α-electroplating source covering ZnS(Ag)

    International Nuclear Information System (INIS)

    Zhu Tianxia

    1999-01-01

    2π absolute measurement can be completed after the quantitative deposit (5 +- 1) mg/cm 2 with ZnS(Ag) on surface of the alpha electroplating source. The measuring efficiency is 100%. This method is suitable for both of electroplating ordinary sample and electroplating standard (of reference) source

  20. Double side electroplating for applying beta voltaic with sandwich structure

    International Nuclear Information System (INIS)

    Choi, Sang Moo; Uhm, Young Rang; Son, Kwang Jae; Kim, Jong Bum; Kim, Jin Joo; Park, Jong Han

    2015-01-01

    As a result, a variety of nuclear-based small-scale power sources have been developed with varying degrees of success and maturity. A nuclear battery with diode junction is a device that converts nuclear radiation directly to electric power. The mechanism of a nuclear battery is same as the P-N junction diode for solar cell application. The photovoltaic is operated by converted photons to electrical energy in the junction. In betavoltaic battery, beta particles are collected and converted to electrical energy as similar principle as photovoltaic. A very low current, order of nano or micro amperes, is generated in devices. The difference of the short circuit current between the pre-deposition and post deposition of Ni-63 was found to be 5 nA. This value is very low to apply device junction. To fabricate betavoltaic, Ni-63 should be coated on the double side of substrate. The bath was primarily composed of 0.2 M Ni ions, prepared by dissolving Ni metal particles in HCl. The prototype for electroplating radioactive Ni-63 on double side has been established

  1. Fluxless Sn-Ag bonding in vacuum using electroplated layers

    International Nuclear Information System (INIS)

    Kim, Jongsung; Lee, Chin C.

    2007-01-01

    A fluxless bonding process in vacuum environment using newly developed electroplated Sn-Ag multilayer structure at eutectic composition is presented. The new bonding process is entirely fluxless, or flux-free. It is performed in vacuum (100 mTorr), in which the oxygen content is reduced by a factor of 7600 comparing to air, to inhibit solder oxidation. In the design, Cr/Au dual layer is employed as the UBM as well as the plating seed layer. This UBM design, seldom used in the electronic industry, is explained in some details. To realize the fluxless possibility, a proper layer design of the solder structure is needed. In this connection, we wish to point out that it is hard to achieve fluxless bonding using Sn-rich alloys because these alloys have numerous Sn atoms on the surface that are easily oxidized. To prevent Sn oxidation, a thin Ag layer is plated immediately over Sn layer. XRD results confirm that this thin Ag layer does act as a barrier to prevent oxidation of the inner Sn layer. The resulting solder joints are void free as examined by a scanning acoustic microscope (SAM). SEM and EDX studies on the cross section of the joint indicate a homogeneous Sn-rich phase. The melting temperature is measured to be between 219 and 226 deg. C. This new fluxless bonding process is valuable in many applications where the use of flux is prohibited

  2. Phytoextraction of chromium from electroplating effluent by Tagetes erecta (L.

    Directory of Open Access Journals (Sweden)

    Karuppiah Chitraprabha

    2018-05-01

    Full Text Available Industrialization has made developing countries ‘hot-spots’ of metal pollution. Being non-biodegradable, they persist in the environment and result in bioaugmentation. To remediate this persistent pollutant, the green technology, phytoremediation has been attempted in the present study. Analysis of variance showed the probability (P of significant chromium (Cr uptake by shoot (P ≤ 0.03 and highly significant Cr accumulation in root (P ≤ 0.0001. Cr-induced physiological changes were observed in the form of significant decrease in chlorophyll content (P ≤ 0.004 and significant increase in biomass (P ≤ 0.002, from day 7 to day 35 when exposed to 2, 4 and 6 mg kg−1 of chrome effluent. Tagetes erecta in association with rhizobacteria (Bacillus cereus-CK 505 and Enterobacter cloacae-CK 555 was found to accumulate high levels (94% of Cr within a short period of 35 days. Keywords: Phytoremediation, Tagetes erecta, African marigold, Electroplating, Chromium, Rhizobacteria

  3. Double side electroplating for applying beta voltaic with sandwich structure

    Energy Technology Data Exchange (ETDEWEB)

    Choi, Sang Moo; Uhm, Young Rang; Son, Kwang Jae; Kim, Jong Bum; Kim, Jin Joo; Park, Jong Han [Korea Atomic Energy Research Institute, Daejeon (Korea, Republic of)

    2015-05-15

    As a result, a variety of nuclear-based small-scale power sources have been developed with varying degrees of success and maturity. A nuclear battery with diode junction is a device that converts nuclear radiation directly to electric power. The mechanism of a nuclear battery is same as the P-N junction diode for solar cell application. The photovoltaic is operated by converted photons to electrical energy in the junction. In betavoltaic battery, beta particles are collected and converted to electrical energy as similar principle as photovoltaic. A very low current, order of nano or micro amperes, is generated in devices. The difference of the short circuit current between the pre-deposition and post deposition of Ni-63 was found to be 5 nA. This value is very low to apply device junction. To fabricate betavoltaic, Ni-63 should be coated on the double side of substrate. The bath was primarily composed of 0.2 M Ni ions, prepared by dissolving Ni metal particles in HCl. The prototype for electroplating radioactive Ni-63 on double side has been established.

  4. Nickel electroplating of steam generator tubes (kiss sleeving process)

    International Nuclear Information System (INIS)

    Michaut, B.

    1988-01-01

    This process, the nickel electroplating of steam generator tubes, has been jointly developed under a Belgatom (Laborelec) and Framatome agreement with shared experience gained by both companies, industrial applications being under the responsibility of Framatome. Application of the coating in zones where residual stresses or cracks are present prevents contact between the primary water and the tube, which stops the stress corrosion process. In the Doel 2 plant, 91 tubes have been plated since 1985, and different sets of parameters have been used for comparison purposes. Among these tubes, 9 have been preventively plugged because of defective plating, 9 have been pulled out for laboratory examinations, 2 just after plating and 7 after 1 or 2 yr of service. There are 73 plated tubes still in service. From the tests that were performed, it was possible to select an optimized set of parameters guaranteeing the following properties: bridging of existing cracks and good behavior of the coating in relevant zones, good adhesion to the Inconel tube, high ductility, low residual stresses, thermal shock resistance, corrosion resistance, erosion resistance, and low cobalt content. The licensability of this process is being completed. It is based first on the leak-before-break concept to determine the characteristics of the nickel plating, thickness in particular, and second on the inspectability of ultrasonic testing methods

  5. Knowledge-based and model-based hybrid methodology for comprehensive waste minimization in electroplating plants

    Science.gov (United States)

    Luo, Keqin

    1999-11-01

    The electroplating industry of over 10,000 planting plants nationwide is one of the major waste generators in the industry. Large quantities of wastewater, spent solvents, spent process solutions, and sludge are the major wastes generated daily in plants, which costs the industry tremendously for waste treatment and disposal and hinders the further development of the industry. It becomes, therefore, an urgent need for the industry to identify technically most effective and economically most attractive methodologies and technologies to minimize the waste, while the production competitiveness can be still maintained. This dissertation aims at developing a novel WM methodology using artificial intelligence, fuzzy logic, and fundamental knowledge in chemical engineering, and an intelligent decision support tool. The WM methodology consists of two parts: the heuristic knowledge-based qualitative WM decision analysis and support methodology and fundamental knowledge-based quantitative process analysis methodology for waste reduction. In the former, a large number of WM strategies are represented as fuzzy rules. This becomes the main part of the knowledge base in the decision support tool, WMEP-Advisor. In the latter, various first-principles-based process dynamic models are developed. These models can characterize all three major types of operations in an electroplating plant, i.e., cleaning, rinsing, and plating. This development allows us to perform a thorough process analysis on bath efficiency, chemical consumption, wastewater generation, sludge generation, etc. Additional models are developed for quantifying drag-out and evaporation that are critical for waste reduction. The models are validated through numerous industrial experiments in a typical plating line of an industrial partner. The unique contribution of this research is that it is the first time for the electroplating industry to (i) use systematically available WM strategies, (ii) know quantitatively and

  6. Electroplating fission-recoil barriers onto LEU-metal foils for 99Mo-production targets

    International Nuclear Information System (INIS)

    Smaga, J.A.; Sedlet, J.; Conner, C.; Liberatore, M.W.; Walker, D.E.; Wygmans, D.G.; Vandegrift, G.F.

    1997-01-01

    Electroplating experiments on uranium foil have been conducted in order to develop low-enriched uranium composite targets suitable for the production of 99 Mo. Preparation of the foil surface prior to plating was found to play a key role in the quality of the resultant coating. A surface preparation procedure was developed that produces both zinc and nickel coatings with the desired level of coating adherence and coverage. Modifications of the existing plating processes now need investigation to improve to uniformity of the plating thickness, especially at the foil perimeter. (author)

  7. Electroplating fission-recoil barriers onto LEU-metal foils for 99Mo-production targets

    International Nuclear Information System (INIS)

    Smaga, J.A.; Sedlet, J.; Conner, C.; Liberatore, M.W.; Walker, D.E.; Wygmans, D.G.; Vandegrift, G.F.

    1997-10-01

    Electroplating experiments on uranium foil have been conducted in order to develop low-enriched uranium composite targets suitable for the production of 99 Mo. Preparation of the foil surface prior to plating was found to play a key role in the quality of the resultant coating. A surface preparation procedure was developed that produces both zinc and nickel coatings with the desired level of coating adherence and coverage. Modifications of the existing plating processes now need investigation to improve to uniformity of the plating thickness, especially at the foil perimeter

  8. [Quantitative classification-based occupational health management for electroplating enterprises in Baoan District of Shenzhen, China].

    Science.gov (United States)

    Zhang, Sheng; Huang, Jinsheng; Yang, Baigbing; Lin, Binjie; Xu, Xinyun; Chen, Jinru; Zhao, Zhuandi; Tu, Xiaozhi; Bin, Haihua

    2014-04-01

    To improve the occupational health management levels in electroplating enterprises with quantitative classification measures and to provide a scientific basis for the prevention and control of occupational hazards in electroplating enterprises and the protection of workers' health. A quantitative classification table was created for the occupational health management in electroplating enterprises. The evaluation indicators included 6 items and 27 sub-items, with a total score of 100 points. Forty electroplating enterprises were selected and scored according to the quantitative classification table. These electroplating enterprises were classified into grades A, B, and C based on the scores. Among 40 electroplating enterprises, 11 (27.5%) had scores of >85 points (grade A), 23 (57.5%) had scores of 60∼85 points (grade B), and 6 (15.0%) had scores of electroplating enterprises is a valuable attempt, which is helpful for the supervision and management by the health department and provides an effective method for the self-management of enterprises.

  9. Estimation of Pb from metal and electroplating industrial waste by ...

    African Journals Online (AJOL)

    The concentration of lead in sediment and liquid waste samples of selected metal electroplating industries was measured by atomic absorption spectrophotometer. The data obtained revealed that lead content in liquid wastes varies in the range of 0.582-14.97 mg L-1 and 1.300-757.8 mg Kg-1 in sediments. Removal of ...

  10. An isotropic suspension system for a biaxial accelerometer using electroplated thick metal with a HAR SU-8 mold

    International Nuclear Information System (INIS)

    Lee, Jin Seung; Lee, Seung S

    2008-01-01

    In this paper, a novel approach is developed to design an isotropic suspension system using thick metal freestanding micro-structures combining bulk micro-machining with electroplating based on a HAR SU-8 mold. An omega-shape isotropic suspension system composed of circular curved beams that have free switching of imaginary boundary conditions is proposed. This novel isotropic suspension design is not affected by geometric dimensional parameters and always achieves matching stiffness along the principle axes of elasticity. Using the finite element method, the isotropic suspension system was compared with an S-shaped meandering suspension system. In order to realize the suggested isotropic suspension system, a cost-effective fabrication process using electroplating with the SU-8 mold was developed to avoid expensive equipment and materials such as deep reactive-ion etching (DRIE) or a silicon-on-insulator (SOI) wafer. The fabricated isotropic suspension system was verified by electromagnetic actuation experiments. Finally, a biaxial accelerometer with isotropic suspension system was realized and tested using a vibration generator system. The proposed isotropic suspension system and the modified surface micro-machining technique based on electroplating with an SU-8 mold can contribute towards minimizing the system size, simplifying the system configuration, reducing the system price of and facilitating mass production of various types of low-cost sensors and actuators

  11. Synthesis of electroplated {sup 63}Ni source and betavoltaic battery

    Energy Technology Data Exchange (ETDEWEB)

    Uhm, Young Rang; Yoo, Kwon Mo; Choi, Sang Mu; Kim, Jin Joo; Son, Kwang Jae [Radioisotope Research Division, Korea Atomic Energy Research Institute, Daejeon (Korea, Republic of)

    2015-12-15

    Radioisotope (Nuclear) battery using {sup 63}Ni was prepared as beta cell. The electroplated {sup 63}Ni on Ni foil is fabricated, and beta cell and photovoltaic hybrid battery was designed to use at both day and night in space project. A Ni-plating solution is prepared by dissolving metal particles including {sup 62}Ni and {sup 63}Ni from neutron irradiation of (n,γ). Electroplating solution of a chloride bath consists on nickel ions in HCl, H{sub 3}BO{sub 3}, and KOH. The deposition was carried out at current density of 10 mA cm{sup -2}. The prepared beta source was attached on a PN junction and measured I-V properties. The power output at activity of 0.07 mCi and 0.45 mCi were 0.55 pW and 2.69 nW, respectively.

  12. Titanium electroplating of copper in molten salt media

    International Nuclear Information System (INIS)

    Renaud, Denis

    1985-01-01

    After a bibliographical survey on electroplating in molten salt media and on the electrolytic production of titanium, the author explains the reasons for the choice of the LiF-NaF-KF eutectic mix as solvent. He recalls the main properties which are used, and describes the conventional and convolutional processing of data obtained by linear volt-amperometry. He presents the electrolyte preparation mode which takes into account the existence of titanium ions with intermediate oxidation degree, and the reactivity of titanium with oxygenated species. Experimental results are discussed. Then, after the study of the mechanism of reduction of trivalent titanium into titanium on molybdenum (intermetallic diffusion is here negligible), he reports the study of this mechanism on copper (it is a more complicated situation, due to combinations between titanium and copper). The effect of different parameters (electrolyte purity, current density, electrode potential and temperature) is interpreted in order to identify optimal conditions for titanium electroplating of copper [fr

  13. Obtention of ceramic pigments with residue from electroplating

    International Nuclear Information System (INIS)

    Boss, A.; Kniess, C.T.; Aguiar, B.M. de; Prates, P.B.; Milanez, K.

    2011-01-01

    The incorporation of industrial residues in industrial processes opens up new business opportunities and reduces the volume of extraction of raw materials, preserving natural resources, which are limited. An important residue is the mud from galvanic industry, consisting of alkali and transition metals. According to NBR 10004/2004, this residue can be classified as Class I (hazardous), depending on the concentration of metals present in the mud. This paper proposes a method for reusing the residue from electroplating in ceramic pigments. The characterization of residual plating was obtained by chemical analysis, mineralogical analysis and pH measurements. The electroplating waste was incorporated in different percentages on a standard pigment formula of industrial ceramic, consisting mainly of Zn, Fe and Cr. The obtained pigments were applied in ceramic glazes to colorimetric and visual analysis, which showed good results with the addition of up to 15% of industrial waste. (author)

  14. Method of electroplating a conversion electron emitting source on implant

    Science.gov (United States)

    Srivastava, Suresh C [Setauket, NY; Gonzales, Gilbert R [New York, NY; Adzic, Radoslav [East Setauket, NY; Meinken, George E [Middle Island, NY

    2012-02-14

    Methods for preparing an implant coated with a conversion electron emitting source (CEES) are disclosed. The typical method includes cleaning the surface of the implant; placing the implant in an activating solution comprising hydrochloric acid to activate the surface; reducing the surface by H.sub.2 evolution in H.sub.2SO.sub.4 solution; and placing the implant in an electroplating solution that includes ions of the CEES, HCl, H.sub.2SO.sub.4, and resorcinol, gelatin, or a combination thereof. Alternatively, before tin plating, a seed layer is formed on the surface. The electroplated CEES coating can be further protected and stabilized by annealing in a heated oven, by passivation, or by being covered with a protective film. The invention also relates to a holding device for holding an implant, wherein the device selectively prevents electrodeposition on the portions of the implant contacting the device.

  15. Synthesis of electroplated 63Ni source and betavoltaic battery

    International Nuclear Information System (INIS)

    Uhm, Young Rang; Yoo, Kwon Mo; Choi, Sang Mu; Kim, Jin Joo; Son, Kwang Jae

    2015-01-01

    Radioisotope (Nuclear) battery using 63 Ni was prepared as beta cell. The electroplated 63 Ni on Ni foil is fabricated, and beta cell and photovoltaic hybrid battery was designed to use at both day and night in space project. A Ni-plating solution is prepared by dissolving metal particles including 62 Ni and 63 Ni from neutron irradiation of (n,γ). Electroplating solution of a chloride bath consists on nickel ions in HCl, H 3 BO 3 , and KOH. The deposition was carried out at current density of 10 mA cm -2 . The prepared beta source was attached on a PN junction and measured I-V properties. The power output at activity of 0.07 mCi and 0.45 mCi were 0.55 pW and 2.69 nW, respectively

  16. Electroplated thick-film cobalt platinum permanent magnets

    Energy Technology Data Exchange (ETDEWEB)

    Oniku, Ololade D.; Qi, Bin; Arnold, David P., E-mail: darnold@ufl.edu

    2016-10-15

    The material and magnetic properties of multi-micron-thick (up to 6 μm) L1{sub 0} CoPt magnetic films electroplated onto silicon substrates are investigated as candidate materials for integration in silicon-based microsystems. The influence of various process conditions on the structure and magnetic properties of electroplated CoPt thick-films is studied in order to better understand the complex process/structure/property relationships associated with the electroplated films. Process variables studied here include different seed layers, electroplating current densities (ranging from 25–200 mA/cm{sup 2}), deposition times (up to 60 min), and post-deposition annealing times and temperatures. Analyses include film morphology, film thickness, composition, surface roughness, grain size, phase volume fractions, and L1{sub 0} ordering parameter. Key correlations are found relating process and structure variations to the extrinsic magnetic properties (remanence, coercivity, squareness, and energy product). Strong hard magnetic properties (B{sub r} ~0.8 T, H{sub ci} ~800 kA/m, squareness close to 0.9, and BH{sub max} of 100 kJ/m{sup 3}) are obtained for films deposited on Si/TiN/Ti/Cu at current densities of 100 mA/cm{sup 2}, pH of 7, and subsequently annealed at 675 °C for 30 min. - Highlights: • CoPt films plated up to 6 μm thick on silicon substrates. • A1 to L1{sub 0} phase transformation by annealing in forming gas. • Various process–structure–property relationships explored. • Key results: B{sub r} ~0.8 T, H{sub ci} ~800 kA/m, squareness 0.9, and BH{sub max} ~100 kJ/m{sup 3}.

  17. Fluctuations of nickel concentrations in urine of electroplating workers

    International Nuclear Information System (INIS)

    Bernacki, E.J.; Zygowicz, E.; Sunderman, F.W. Jr.

    1980-01-01

    Nickel analyses were performed by electrothermal atomic absorption spectrometry upon urine specimens obtained from electroplating workers at the beginning, middle and end of the work-shift. The means (+- S.D.) for nickel concentrations in urine specimens from seven electroplating workers on three regular workdays were: 34 +- 32 μg/L (pre-shift); 64 +- μg/L (mid-shift) and 46 +- μg/L (end-shift), compared to 2.7 +- 1.6 μg/L (pre-shift) in 19 controls (hospital workers). Nickel concentrations in urine specimens from six electroplating workers on the first workday after a two-week vacation averaged: 5 +- 3 μg/L (pre-shift); 9 +- 6 μg/L (mid-shift), and 12 +- 6 μg/L (end-shift). Nickel concentrations in personal air samples (seven hours) collected from the breathing zones of five electroplating workers on three regular workdays averaged 9.3 +- 4.4 μg/m 3 . Nickel concentrations in the air samples were correlated with nickel concentrations in end-shift urine specimens (corr. coef. = 0.70; P < 0.05), but were not correlated with nickel concentrations in pre-shift or mid-shift urine specimens. In view of the fluctuations of urine nickel concentrations that occur during the work-shift, the authors recommend that nickel analyses of eight hour urine specimens be used routinely to monitor occupational exposures to nickel. In situations where timed urine collections are impractical, analyses of end-shift urine specimens are the best alternative

  18. Electroplated thick-film cobalt platinum permanent magnets

    International Nuclear Information System (INIS)

    Oniku, Ololade D.; Qi, Bin; Arnold, David P.

    2016-01-01

    The material and magnetic properties of multi-micron-thick (up to 6 μm) L1 0 CoPt magnetic films electroplated onto silicon substrates are investigated as candidate materials for integration in silicon-based microsystems. The influence of various process conditions on the structure and magnetic properties of electroplated CoPt thick-films is studied in order to better understand the complex process/structure/property relationships associated with the electroplated films. Process variables studied here include different seed layers, electroplating current densities (ranging from 25–200 mA/cm 2 ), deposition times (up to 60 min), and post-deposition annealing times and temperatures. Analyses include film morphology, film thickness, composition, surface roughness, grain size, phase volume fractions, and L1 0 ordering parameter. Key correlations are found relating process and structure variations to the extrinsic magnetic properties (remanence, coercivity, squareness, and energy product). Strong hard magnetic properties (B r ~0.8 T, H ci ~800 kA/m, squareness close to 0.9, and BH max of 100 kJ/m 3 ) are obtained for films deposited on Si/TiN/Ti/Cu at current densities of 100 mA/cm 2 , pH of 7, and subsequently annealed at 675 °C for 30 min. - Highlights: • CoPt films plated up to 6 μm thick on silicon substrates. • A1 to L1 0 phase transformation by annealing in forming gas. • Various process–structure–property relationships explored. • Key results: B r ~0.8 T, H ci ~800 kA/m, squareness 0.9, and BH max ~100 kJ/m 3 .

  19. A study of direct- and pulse-current chromium electroplating on rotating cylinder electrode (RCE)

    International Nuclear Information System (INIS)

    Chang, J.H.; Hsu, F.Y.; Liao, M.J.; Huang, C.A.

    2007-01-01

    Direct- and pulse-current (DC and PC) chromium electroplating on Cr-Mo steel were performed in a sulfate-catalyzed chromic acid solution at 50 deg. C using a rotating cylinder electrode (RCE). The electroplating cathodic current densities were at 30, 40, 50 and 60 A dm -2 , respectively. The relationship between electroplating current efficiency and the rotating speed of the RCE was studied. The cross-sectional microstructure of Cr-deposit was examined by transmission electron microscope (TEM). Results showed that DC-plating exhibited higher current efficiency than the PC-plating under the same conditions of electroplating current density and the rotating speed. We found the critical rotating speed of RCE used in the chromium electroplating, above this rotating speed the chromium deposition is prohibited. At the same plating current density, the critical rotating speed for DC-plating was higher than that for PC-plating. The higher plating current density is, the larger difference in critical rotating speeds appears between DC- and PC-electroplating. Equiaxed grains, in a nanoscale size with lower dislocation density, nucleate on the cathodic surface in both DC- and PC-electroplating. Adjacent to the equiaxed grains, textured grains were found in other portion of chromium deposit. Fine columnar grains were observed in the DC-electroplated deposit. On the other hand, very long slender grains with high degree of preferred orientation were detected in PC-electroplated deposit

  20. Use of Hg-Electroplated-Pt Ultramicroelectrode for Determining Elemental Sulphur in Naphtha Samples

    Directory of Open Access Journals (Sweden)

    Carlos Eduardo de Andrade

    2012-01-01

    Full Text Available This paper describes the applicability of a Hg-electroplated-Pt ultramicroelectrode in the quantification of elemental sulphur in naphtha samples by square-wave voltammetry. A reproducible deposition methodology was studied and is reported in this paper. This methodology is innovative and relies on the quality of the mercury stock solution to obtain reproducible surfaces required for the analytical methodology. All analyses were performed using a Hg-electroplated-Pt ultramicroelectrode (Hg-Pt UME due to the low sensibility of such devices to ohmic drops in resistive solutions. The responses of the peak areas in voltammetric experiments were linear in all of the range studied. The method developed here is accurate and reproducible, with a detection limit of 0.010 mg L−1 and a good recovery range for both standard solutions of elemental sulphur (85 to 99% and real naphtha sample (79%. These results attest to the potential for the application of this electroanalytical methodology in determining elemental sulphur in naphtha samples containing mercaptans and disulphides.

  1. Micro-scale metallization on flexible polyimide substrate by Cu electroplating using SU-8 photoresist mask

    International Nuclear Information System (INIS)

    Cho, S.H.; Kim, S.H.; Lee, N.-E.; Kim, H.M.; Nam, Y.W.

    2005-01-01

    Technologies for flexible electronics have been developed to make electronic or microelectromechanical (MEMS) devices on inexpensive and flexible organic substrates. In order to fabricate the interconnect lines between device elements or layers in flexible electronic devices, metallization on the flexible substrate is essential. In this case, the width and conductivity of metallization line are very important for minimizing the size of device. Therefore, the realization of metallization process with the scale of a few micrometers on the flexible substrate is required. In this work, micro-scale metallization lines of Cu were fabricated on the flexible substrate by electroplating using the patterned mask of a negative-tone SU-8 photoresist. Polyimide surface was treated by O 2 /Ar atmospheric plasma for the improvement in adhesion between Cr layer and polyimide and in situ sputter deposition of 100-nm-thick Cu seed layers on the sputter-deposited 50-nm-thick Cr adhesion layer was followed. SU-8 photoresist was spin-coated and patterned by photolithography. Electroplating of Cu line, removal of SU-8, and selective wet etch of Cr adhesion and Cu seed layers were carried out. Gap between the Cu lines was successfully filled by spin-coating of polyimide. Micro-scale Cu metal lines with gap filling on the polyimide substrate with a thickness of 6-12 μm and an aspect ratio of 1-3 were successfully fabricated

  2. Feasibility of a two-stage biological aerated filter for depth processing of electroplating-wastewater.

    Science.gov (United States)

    Liu, Bo; Yan, Dongdong; Wang, Qi; Li, Song; Yang, Shaogui; Wu, Wenfei

    2009-09-01

    A "two-stage biological aerated filter" (T-SBAF) consisting of two columns in series was developed to treat electroplating-wastewater. Due to the low BOD/CODcr values of electroplating-wastewater, "twice start-up" was employed to reduce the time for adaptation of microorganisms, a process that takes up of 20 days. Under steady-state conditions, the removal of CODcr and NH(4)(+)-N increased first and then decreased while the hydraulic loadings increased from 0.75 to 1.5 m(3) m(-2) h(-1). The air/water ratio had the same influence on the removal of CODcr and NH(4)(+)-N when increasing from 3:1 to 6:1. When the hydraulic loadings and air/water ratio were 1.20 m(3) m(-2) h(-1) and 4:1, the optimal removal of CODcr, NH(4)(+)-N and total-nitrogen (T-N) were 90.13%, 92.51% and 55.46%, respectively. The effluent steadily reached the wastewater reuse standard. Compared to the traditional BAF, the period before backwashing of the T-SBAF could be extended to 10days, and the recovery time was considerably shortened.

  3. A Green Microbial Fuel Cell-Based Biosensor for In Situ Chromium (VI) Measurement in Electroplating Wastewater.

    Science.gov (United States)

    Wu, Li-Chun; Tsai, Teh-Hua; Liu, Man-Hai; Kuo, Jui-Ling; Chang, Yung-Chu; Chung, Ying-Chien

    2017-10-27

    The extensive use of Cr(VI) in many industries and the disposal of Cr(VI)-containing wastes have resulted in Cr(VI)-induced environmental contamination. Cr(VI) compounds are associated with increased cancer risks; hence, the detection of toxic Cr(VI) compounds is crucial. Various methods have been developed for Cr(VI) measurement, but they are often conducted offsite and cannot provide real-time toxicity monitoring. A microbial fuel cell (MFC) is an eco-friendly and self-sustaining device that has great potential as a biosensor for in situ Cr(VI) measurement, especially for wastewater generated from different electroplating units. In this study, Exiguobacterium aestuarii YC211, a facultatively anaerobic, Cr(VI)-reducing, salt-tolerant, and exoelectrogenic bacterium, was isolated and inoculated into an MFC to evaluate its feasibility as a Cr(VI) biosensor. The Cr(VI) removal efficiency of E. aestuarii YC211 was not affected by the surrounding environment (pH 5-9, 20-35 °C, coexisting ions, and salinity of 0-15 g/L). The maximum power density of the MFC biosensor was 98.3 ± 1.5 mW/m² at 1500 Ω. A good linear relationship ( r ² = 0.997) was observed between the Cr(VI) concentration (2.5-60 mg/L) and the voltage output. The developed MFC biosensor is a simple device that can accurately measure Cr(VI) concentrations in the actual electroplating wastewater that is generated from different electroplating units within 30 min with low deviations (-6.1% to 2.2%). After treating the actual electroplating wastewater with the MFC, the predominant family in the biofilm was found to be Bacillaceae (95.3%) and was further identified as the originally inoculated E. aestuarii YC211 by next generation sequencing (NGS). Thus, the MFC biosensor can measure Cr(VI) concentrations in situ in the effluents from different electroplating units, and it can potentially help in preventing the violation of effluent regulations.

  4. Investigation of the suppression effect of polyethylene glycol on copper electroplating by electrochemical impedance spectroscopy

    International Nuclear Information System (INIS)

    Hung, C.-C.; Lee, W.-H.; Wang, Y.-L.; Chan, D.-Y.; Hwang, G.-J.

    2008-01-01

    Polyethylene glycol (PEG) is an additive that is commonly used as a suppressor in the semiconductor copper (Cu)-electroplating process. In this study, electrochemical impedance spectroscopy (EIS) was used to analyze the electrochemical behavior of PEG in the Cu-electroplating process. Polarization analysis, cyclic-voltammetry stripping, and cell voltage versus plating time were examined to clarify the suppression behavior of PEG. The equivalent circuit simulated from the EIS data shows that PEG inhibited the Cu-electroplating rate by increasing the charge-transfer resistance as well as the resistance of the adsorption layer. The presence of a large inductance demonstrated the strong adsorption of cuprous-PEG-chloride complexes on the Cu surface during the Cu-electroplating process. Increasing the PEG concentration appears to increase the resistances of charge transfer, the adsorption layer, and the inductance of the electroplating system

  5. Stabilization of chromium-bearing electroplating sludge with MSWI fly ash-based Friedel matrices.

    Science.gov (United States)

    Qian, Guangren; Yang, Xiaoyan; Dong, Shixiang; Zhou, Jizhi; Sun, Ying; Xu, Yunfeng; Liu, Qiang

    2009-06-15

    This work investigated the feasibility and effectiveness of MSWI fly ash-based Friedel matrices on stabilizing/solidifying industrial chromium-bearing electroplating sludge using MSWI fly ash as the main raw material with a small addition of active aluminum. The compressive strength, leaching behavior and chemical speciation of heavy metals and hydration phases of matrices were characterized by TCLP, XRD, FTIR and other experimental methods. The results revealed that MSWI fly ash-based Friedel matrices could effectively stabilize chromium-bearing electroplating sludge, the formed ettringite and Friedel phases played a significant role in the fixation of heavy metals in electroplating sludge. The co-disposal of chromium-bearing electroplating sludge and MSWI fly ash-based Friedel matrices with a small addition of active aluminum is promising to be an effective way of stabilizing chromium-bearing electroplating sludge.

  6. Structural modeling and analysis of an effluent treatment process for electroplating--a graph theoretic approach.

    Science.gov (United States)

    Kumar, Abhishek; Clement, Shibu; Agrawal, V P

    2010-07-15

    An attempt is made to address a few ecological and environment issues by developing different structural models for effluent treatment system for electroplating. The effluent treatment system is defined with the help of different subsystems contributing to waste minimization. Hierarchical tree and block diagram showing all possible interactions among subsystems are proposed. These non-mathematical diagrams are converted into mathematical models for design improvement, analysis, comparison, storage retrieval and commercially off-the-shelf purchases of different subsystems. This is achieved by developing graph theoretic model, matrix models and variable permanent function model. Analysis is carried out by permanent function, hierarchical tree and block diagram methods. Storage and retrieval is done using matrix models. The methodology is illustrated with the help of an example. Benefits to the electroplaters/end user are identified. 2010 Elsevier B.V. All rights reserved.

  7. Concept Feasibility Report for Electroplating Zirconium onto Uranium Foil - Year 2

    Energy Technology Data Exchange (ETDEWEB)

    Coffey, Greg W. [Pacific Northwest National Lab. (PNNL), Richland, WA (United States); Meinhardt, Kerry D. [Pacific Northwest National Lab. (PNNL), Richland, WA (United States); Joshi, Vineet V. [Pacific Northwest National Lab. (PNNL), Richland, WA (United States); Pederson, Larry R. [Pacific Northwest National Lab. (PNNL), Richland, WA (United States); Lavender, Curt A. [Pacific Northwest National Lab. (PNNL), Richland, WA (United States); Burkes, Douglas [Pacific Northwest National Lab. (PNNL), Richland, WA (United States)

    2015-03-01

    The Fuel Fabrication Capability within the U.S. High Performance Research Reactor Conversion Program is funded through the National Nuclear Security Administration (NNSA) NA-26 (Office of Material Management and Minimization). An investigation was commissioned to determine the feasibility of using electroplating techniques to apply a coating of zirconium onto depleted uranium/molybdenum alloy (U-10Mo). Electroplating would provide an alternative method to the existing process of hot roll-bonding zirconium foil onto the U-10Mo fuel foil during the fabrication of fuel elements for high-performance research reactors. The objective of this research was to develop a reproducible and scalable plating process that will produce a uniform, 25 μm thick zirconium metal coating on U-10Mo foil. In previous work, Pacific Northwest National Laboratory (PNNL) established a molten salt electroplating apparatus and protocol to plate zirconium metal onto molybdenum foil (Coffey 2015). During this second year of the research, PNNL furthered this work by moving to the U-10Mo alloy system (90 percent uranium:10 percent molybdenum). The original plating apparatus was disassembled and re-assembled in a laboratory capable of handling low-level radioactive materials. Initially, the work followed the previous year’s approach, and the salt bath composition was targeted at the eutectic composition (LiF:NaF:ZrF4 = 26:37:37 mol%). Early results indicated that the formation of uranium fluoride compounds would be problematic. Other salt bath compositions were investigated in order to eliminate the uranium fluoride production (LiF:NaF = 61:39 mol% and LiF:NaF:KF = 46.5:11.5:42 mol% ). Zirconium metal was used as the crucible for the molten salt. Three plating methods were used—isopotential, galvano static, and pulsed plating. The molten salt method for zirconium metal application provided high-quality plating on molybdenum in PNNL’s previous work. A key advantage of this approach is that

  8. Precious Metals Recovery from Electroplating Wastewater: A Review

    Science.gov (United States)

    Azmi, A. A.; Jai, J.; Zamanhuri, N. A.; Yahya, A.

    2018-05-01

    Metal bearing electroplating wastewater posts great health and environmental concerns, but could also provide opportunities for precious and valuable metal recovery, which can make the treatment process more cost-effective and sustainable. Current conventional electroplating wastewater treatment and metal recovery methods include chemical precipitation, coagulation and flocculation, ion exchange, membrane filtration, adsorption, electrochemical treatment and photocatalysis. However, these physico-chemical methods have several disadvantages such as high initial capital cost, high operational cost due to expensive chemical reagents and electricity supply, generation of metal complexes sludge which requires further treatment, ineffective in diluted and/or concentrated wastewater, low precious metal selectivity, and slow recovery process. On the other hand, metal bio-reduction assisted by bioactive phytochemical compounds extracted from plants and plant parts is a new found technology explored by several researchers in recent years aiming to recover precious and valuable metals from secondary sources mainly industrial wastewater by utilizing low-cost and eco-friendly biomaterials as reagents. Extract of plants contains polyphenolic compounds which have great antioxidant properties and reducing capacities, able to reduce metal ions into zerovalent metal atoms and stabilize the metal particles formed. This green bio-recovery method has a value added in their end products since the metals are recovered in nano-sized particles which are more valuable and have high commercial demand in other fields ranging from electrochemistry to medicine.

  9. Electroplating moulds using dry film thick negative photoresist

    Science.gov (United States)

    Kukharenka, E.; Farooqui, M. M.; Grigore, L.; Kraft, M.; Hollinshead, N.

    2003-07-01

    This paper reports on progress on the feasibility of fabricating moulds for electroplating using Ordyl P-50100 (negative) acrylate polymer based dry film photoresist, commercially available from Elga Europe (http://www.elgaeurope.it). We used this photoresist as an alternative to SU8 negative epoxy based photoresist, which is very difficult to process and remove after electroplating (Lorenz et al 1998 Microelectron. Eng. 41/42 371-4, Eyre et al 1998 Proc. MEMS'98 (Heidelberg) (Piscataway, NJ: IEEE) pp 218-22). Ordyl P-50100 is easy to work with and can be easily removed after processing. A single layer of Ordyl P-50100 was deposited by lamination up to 20 µm thickness. Thicker layers (200 µm and more) can be achieved with multilayer lamination using a manual laminator. For our applications we found that Ordyl P-50100 dry film photoresist is a very good alternative to SU8 for the realization of 100 µm high moulds. The results presented will open up new possibilities for low-cost LIGA-type processes for MEMS applications.

  10. Performance of electro-plated and joined components for divertor application

    International Nuclear Information System (INIS)

    Krauss, Wolfgang; Lorenz, Julia; Konys, Jürgen

    2013-01-01

    Highlights: • Active interlayers of Ni and Pd were electroplated on W to assist joining. • Demonstrator types of W-steel and W–W joints were successfully fabricated. • Diffusion processes increase operation temperature above brazing temperature. • Ni electro-plating is less sensitive to variation of deposition parameters than Pd. • Shear tests showed values in resistance comparable to those of commercial fillers. -- Abstract: A general challenge in divertor development, independently of design type and cooling medium water or helium, is the reliable and adapted joining of components. Depending on the design variants, the characteristics of the joints will be focused on functional or structural behavior to guarantee e.g. good thermal conductivity and sufficient mechanical strength. All variants will have in common that tungsten is the plasma facing material. Thus, material combinations to be joined will range from Cu base over steel to tungsten. Especially tungsten shows lacks in adapted joining due to its metallurgical behavior ranging from immiscibility over bad wetting up to brittle intermetallic phase formation. Joining assisted by electro-chemical deposition of functional and filler layers showed that encouraging progress was achieved in wetting applying nickel interlayers. Nickel proved to be a good reference material but alternative elements (e.g. Pd, Fe) may be more attractive in fusion to manufacture suitable joints. Replacing of Ni as activator element by Pd for W/W or W/steel joints was achieved and joining with Cu-filler was successfully performed. Manufactured joints were characterized applying metallurgical testing and SEM/EDX analyses demonstrating the applicability of Pd activator. First shear tests showed that the joints exhibit mechanical stability sufficient for technical application

  11. Microtexture of Strain in electroplated copper interconnects

    International Nuclear Information System (INIS)

    Spolenak, R.; Barr, D.L.; Gross, M.E.; Evans-Lutterodt, K.; Brown, W.L.; Tamura, N.; MacDowell, A.A.; Celestre, R.S.; Padmore, H.A.; Valek, B.C.; Bravman, J.C.; Flinn, P.; Marieb, T.; Keller, R.R.; Batterman, B.W.; Patel, J.R.

    2001-01-01

    The microstructure of narrow metal conductors in the electrical interconnections on IC chips has often been identified as of major importance in the reliability of these devices. The stresses and stress gradients that develop in the conductors as a result of thermal expansion differences in the materials and of electromigration at high current densities are believed to be strongly dependent on the details of the grain structure. The present work discusses new techniques based on microbeam x-ray diffraction (MBXRD) that have enabled measurement not only of the microstructure of totally encapsulated conductors but also of the local stresses in them on a micron and submicron scale. White x-rays from the Advanced Light Source were focused to a micron spot size by Kirkpatrick-Baez mirrors. The sample was stepped under the micro-beam and Laue images obtained at each sample location using a CCD area detector. Microstructure and local strain were deduced from these images. Cu lines with widths ranging from 0.8 mm to 5 mm and thickness of 1 mm were investigated. Comparisons are made between the capabilities of MBXRD and the well established techniques of broad beam XRD, electron back scatter diffraction (EBSD) and focused ion beam imagining (FIB)

  12. Devices for fatigue testing of electroplated nickel (MEMS)

    DEFF Research Database (Denmark)

    Larsen, Kristian Pontoppidan; Ravnkilde, J. T.; Ginnerup, Morten

    2002-01-01

    μm and an effective length from 4μm to 27μm. Maximum stresses of the test beam were calculated to be 500MPa to 2100MPa by use of FEM tools. The test results indicate very promising fatigue properties of nano-nickel, as none of the test devices have shown fatigue failure or even initiation of cracks......In-situ fatigue test devices with integrated electrostatic actuator were fabricated in electroplated nanocrystalline nickel (nano-nickel). The devices feature in-plane approximately pure bending with fixed displacement of the test specimen of the dimensions: widths from 2μm to 3.7μm, a height of 7...... after 108 cycles. The combination of high strength and toughness, which is known for nanocrystalline materials, together with very small test specimens and low surface roughness could be the explanation for the good fatigue properties....

  13. Controlled electroplating and electromigration in nickel electrodes for nanogap formation

    Energy Technology Data Exchange (ETDEWEB)

    De Los Santos Valladares, Luis; Mitrelias, Thanos; Sfigakis, Francois; Barnes, Crispin H W [Cavendish Laboratory, University of Cambridge, J J Thomson Avenue, Cambridge CB3 0HE (United Kingdom); Leon Felix, Lizbet; Bustamante Dominguez, Angel [Laboratorio de Ceramicos y Nanomateriales, Universidad Nacional Mayor de San Marcos, Ap. Postal 14-0149, Lima (Peru); Khondaker, Saiful I [NanoScience Technology Center and Department of Physics, University of Central Florida, Orlando, FL 32826 (United States); Majima, Yutaka, E-mail: ld301@cam.ac.uk, E-mail: luisitodv@yahoo.es [Materials and Structures Laboratory, Tokyo Institute of Technology, 4259 Nagatsuta-cho, Midori-ku, Yokohama 226-8503 (Japan)

    2010-11-05

    We report the fabrication of nickel nanospaced electrodes by electroplating and electromigration for nanoelectronic devices. Using a conventional electrochemical cell, nanogaps can be obtained by controlling the plating time alone and after a careful optimization of electrodeposition parameters such as electrolyte bath, applied potential, cleaning, etc. During the process, the gap width decreases exponentially with time until the electrode gaps are completely bridged. Once the bridge is formed, the ex situ electromigration technique can reopen the nanogap. When the gap is {approx} 1 nm, tunneling current-voltage characterization shows asymmetry which can be corrected by an external magnetic field. This suggests that charge transfer in the nickel electrodes depends on the orientation of magnetic moments.

  14. Controlled electroplating and electromigration in nickel electrodes for nanogap formation

    International Nuclear Information System (INIS)

    De Los Santos Valladares, Luis; Mitrelias, Thanos; Sfigakis, Francois; Barnes, Crispin H W; Leon Felix, Lizbet; Bustamante Dominguez, Angel; Khondaker, Saiful I; Majima, Yutaka

    2010-01-01

    We report the fabrication of nickel nanospaced electrodes by electroplating and electromigration for nanoelectronic devices. Using a conventional electrochemical cell, nanogaps can be obtained by controlling the plating time alone and after a careful optimization of electrodeposition parameters such as electrolyte bath, applied potential, cleaning, etc. During the process, the gap width decreases exponentially with time until the electrode gaps are completely bridged. Once the bridge is formed, the ex situ electromigration technique can reopen the nanogap. When the gap is ∼ 1 nm, tunneling current-voltage characterization shows asymmetry which can be corrected by an external magnetic field. This suggests that charge transfer in the nickel electrodes depends on the orientation of magnetic moments.

  15. Venturi/Vortex Scrubber Technology for Controlling/Recycling Chromium Electroplating Emissions

    National Research Council Canada - National Science Library

    Hay, K

    1999-01-01

    ...) above the plating tank. Venturi/Vortex Scrubber Technology (VVST) was designed to control chromium electroplating emissions by collecting the gas bubbles before they burst at the solution's surface...

  16. RECYCLING NICKEL ELECTROPLATING RINSE WATERS BY LOW TEMPERATURE EVAPORATION AND REVERSE OSMOSIS

    Science.gov (United States)

    Low temperature evaporation and reverse osmosis systems were each evaluated (on a pilot scale) on their respective ability to process rinse water collected from a nickel electroplating operation. Each system offered advantages under specific operating conditions. The low temperat...

  17. INTELLIGENT DECISION SUPPORT FOR WASTE MINIMIZATION IN ELECTROPLATING PLANTS. (R824732)

    Science.gov (United States)

    AbstractWastewater, spent solvent, spent process solutions, and sludge are the major waste streams generated in large volumes daily in electroplating plants. These waste streams can be significantly minimized through process modification and operational improvement. I...

  18. Chronic occupational exposure to hexavalent chromium causes DNA damage in electroplating workers.

    Science.gov (United States)

    Zhang, Xu-Hui; Zhang, Xuan; Wang, Xu-Chu; Jin, Li-Fen; Yang, Zhang-Ping; Jiang, Cai-Xia; Chen, Qing; Ren, Xiao-Bin; Cao, Jian-Zhong; Wang, Qiang; Zhu, Yi-Min

    2011-04-12

    Occupational exposure to chromium compounds may result in adverse health effects. This study aims to investigate whether low-level hexavalent chromium (Cr(VI)) exposure can cause DNA damage in electroplating workers. 157 electroplating workers and 93 control subjects with no history of occupational exposure to chromium were recruited in Hangzhou, China. Chromium levels in erythrocytes were determined by graphite furnace atomic absorption spectrophotometer. DNA damage in peripheral lymphocytes was evaluated with the alkaline comet assay by three parameters: Olive tail moment, tail length and percent of DNA in the comet tail (tail DNA%). Urinary 8-OHdG levels were measured by ELISA. Chromium concentration in erythrocytes was about two times higher in electroplating workers (median: 4.41 μg/L) than that in control subjects (1.54 μg/L, P electroplating workers. Low-level occupational chromium exposure induced DNA damage.

  19. Rule of formation of aluminum electroplating layer on Q235 steel.

    Science.gov (United States)

    Ding, Zhimin; Feng, Qiuyuan; Shen, Changbin; Gao, Hong

    2011-06-01

    Aluminum electroplating layer on Q235 steel in AlCl3-NaCl-KCl molten salt was obtained, and the rule of its nucleation and growth were investigated. The results showed that aluminum electroplating layer formed through nucleating and growing of aluminum particles, and thickened by delaminating growth pattern. At low current density, the morphology of aluminum particles took on flake-like, while at high current density they changed to spherical. The thickness of plating layer increases with increasing current density and electroplating time. The relationship between the plating thickness (δ) and electroplating time (t) or current density (i) can be expressed as δ = 0.28f(137), and δ = 1.1i(1-39). Copyright © 2011 The Research Centre for Eco-Environmental Sciences, Chinese Academy of Sciences. Published by Elsevier B.V. All rights reserved.

  20. Fabrication of high aspect ratio through-wafer copper interconnects by reverse pulse electroplating

    International Nuclear Information System (INIS)

    Gu, Changdong; Zhang, Tong-Yi; Xu, Hui

    2009-01-01

    This study aims to fabricate high aspect ratio through-wafer copper interconnects by a simple reverse pulse electroplating technique. High aspect-ratio (∼18) through-wafer holes obtained by a two-step deep reactive ion etching (DRIE) process exhibit a taper profile, which might automatically optimize the local current density distribution during the electroplating process, thereby achieving void-free high aspect-ratio copper vias

  1. Electroplating of erbium on steel surface in ErCl3 doped LiCl-KCl

    International Nuclear Information System (INIS)

    Kondo, Masatoshi; Tanaka, Teruya; Muroga, Takeo; Tsujimura, Hiroyuki; Ito, Yasuhiko

    2012-01-01

    The electroplating of Er metal on the reduced activation ferritic martensitic steel, JLF-1 (Fe-9Cr-2W-0.1C), in a molten salt was studied. The specimen was immersed in the molten ErCl 3 doped LiCl-KCl electrolyte. The electroplating was carried out by a constant potential electrolysis method and a pulsed current electrolysis method. It was found that the Er metal was deposited on the specimen surface due to the electrochemical reaction. (author)

  2. Chemical analysis of zinc electroplating solutions by x-ray fluorescence spectrometry

    International Nuclear Information System (INIS)

    Jung, Sung-Mo; Cho, Young-Mo; Na, Han-Gil

    2007-01-01

    A quantitative analysis method used to analyze chlorine, iron and zinc in electroplating solutions, using X-ray spectrometry in atmospheric He mode, is proposed. The present research concerns the replacement of the conventional analyses of electroplating solutions with rapid and reproducible quantification using X-ray fluorescence spectrometer. An in-depth investigation conducted in the present study identifies the species present in the real electroplating solutions. XRD patterns and semi-quantitative results for the electroplating solutions show synthetic standards based on the compositional range of solutions by analyzing the electroplating solutions obtained in real processes. 28 calibration standard solutions are prepared by diluting liquid standard solutions certified by titration and ICP-OES analyses used to construct the XRF calibration curves for Cl, Fe and Zn. The suggested method showed satisfactory precision and accuracy in the analysis of electroplating solutions. The present study provides evidences that the proposed XRF spectrometry could be an alternative analytical method to replace the conventional techniques by comparing the uncertainties estimated for each method. (author)

  3. Studies on influence of zinc immersion and fluoride on nickel electroplating on magnesium alloy AZ91D

    International Nuclear Information System (INIS)

    Zhang Ziping; Yu Gang; Ouyang Yuejun; He Xiaomei; Hu Bonian; Zhang Jun; Wu Zhenjun

    2009-01-01

    The effect of zinc immersion and the role of fluoride in nickel plating bath were mainly investigated in nickel electroplating on magnesium alloy AZ91D. The state of zinc immersion, the composition of zinc film and the role of fluoride in nickel plating bath were explored from the curves of open circuit potential (OCP) and potentiodynamic polarization, the images of scanning electron microscopy (SEM) and the patterns of energy dispersive X-ray (EDX). Results show that the optimum zinc film mixing small amount of Mg(OH) 2 and MgF 2 is obtained by zinc immersion for 30-90 s. The corrosion potential of magnesium alloy substrate attached zinc film will be increased in nickel plating bath and the quantity of MgF 2 sandwiched between magnesium alloy substrate and nickel coating will be reduced, which contributed to produce nickel coating with good performance. Fluoride in nickel plating bath serves as an activator of nickel anodic dissolution and corrosion inhibitor of magnesium alloy substrate. 1.0-1.5 mol dm -3 of F - is the optimum concentration range for dissolving nickel anode and protecting magnesium alloy substrate from over-corrosion in nickel plating bath. The nickel coating with good adhesion and high corrosion resistance on magnesium alloy AZ91D is obtained by the developed process of nickel electroplating. This nickel layer can be used as the rendering coating for further plating on magnesium alloys.

  4. Texture Formation of Electroplated Nickel and Nickel Alloy on Cu Substrate

    International Nuclear Information System (INIS)

    Lee, Hee Gyoun; Hong, Gye Won; Kim, Jae Geun; Lee, Sun Wang; Kim, Ho Jin

    2006-01-01

    Nickel and nickel-tungsten alloy were electroplated on a cold rolled and heat treated copper(Cu) substrate. 4 mm-thick high purity commercial grade Cu was rolled to various thicknesses of 50, 70, 100 and 150 micron. High reduction ratio of 30% was applied down to 150 micron. Rolled texture was converted into cube texture via high temperature heat treatment at 400-800 degrees C. Grain size of Cu was about 50 micron which is much smaller compared to >300 micron for the Cu prepared using smaller reduction pass of 5%. 1.5 km-long 150 micron Cu was fabricated with a rolling speed of 33 m/min and texture of Cu was uniform along length. Abnormal grain growth and non-cube texture appeared for the specimen anneal above 900 degrees C. 1-10 micron thick Ni and Ni-W film was electroplated onto an annealed cube-textured Cu or directly on a cold rolled Cu. Both specimens were annealed and the degree of texture was measured. For electroplating of Ni on annealed Cu, Ni layer duplicated the cube-texture of Cu substrate and the FWHM of in plane XRD measurement for annealed Cu layer and electroplated layer was 9.9 degree and 13.4 degree, respectively. But the FWHM of in plane XRD measurement of the specimen which electroplated Ni directly on cold rolled Cu was 8.6 degree, which is better texture than that of nickel electroplated on annealed Cu and it might be caused by the suppression of secondary recrystallization and abnormal grain growth of Cu at high temperature above 900 degrees C by electroplated nickel.

  5. Treatment of complex electroplating waste by 'zero discharge' technique

    International Nuclear Information System (INIS)

    Khattak, B.Q.; Ram Sankar, P.; Jain, A.K.

    2009-01-01

    Surface treatment processes generate lot of liquid waste, which contains toxic substances and are potentially harmful to the living beings. It is extremely difficult to treat the pollutants where processes and frequencies are not fixed. In Chemical Treatment Facility of RRCAT, surface treatment processes are user dependent and makes the electroplating waste very complicated. Initially the waste was treated by simple chemical transformation technique in which heavy metal ions are converted to hydroxide precipitates. Non metallic ions that contribute much to the plating waste could not be treated by this process. To remove maximum possible pollutants, many experiments were conducted on the laboratory scale. Based on those results, a pilot ion exchange plant of various resins was introduced in the process to achieve disposal quality effluent. Anionic load of Phosphate, Nitrate and fluoride caused frequent anionic bed exhaustions and polymeric network damaging. To avoid this phenomenon a new setup was designed. This pre treatment has the capacity to treat 500 litres per hour connected to a platter with clarifier followed by high pressure carbon and pebbles filters. Analysis of these ions was carried out on the advanced ion chromatography system and is found free of toxic metals, phosphate and fluoride. This effluent can be reused by adding a reverse osmosis system followed by ion exchange system to produce good quality de mineralized water needed for surface treatment activities. In this paper we describe the existing status of effluent treatment facility and future plans for achieving 'zero discharge'. (author)

  6. Simulation of CHF Condition using an Electroplating System

    Energy Technology Data Exchange (ETDEWEB)

    Ohk, Seung-Min; Park, Hae-Kyun; Chung, Bum-Jin [Kyung Hee University, Yongin (Korea, Republic of)

    2016-10-15

    Heat transfer is enhanced when the bubbles are generated on the heated surface at the nucleate boiling regime since vigorous mixing of the liquid occurs near the heated surface due to the buoyancy force of the bubbles. As this phenomenon intensified, vapor film can be formed on the heated surface and it impairs heat transfer disturbing the heat exchange between the surface and the bulk liquid. And thus, the heat flux has the certain maximum value. This maximum value, Critical Heat Flux (CHF) is generally exhibits in the pool boiling condition in non-film boiling mode. Actually, the higher heat flux could be generated at the film boiling mode with extremely high surface temperature, which may unendurable for the system structure. CHF phenomena is simulated by hydrogen gas using electroplating system in mass transfer experiment. Vapor behavior on mass transfer experiment was visualized, and it was similar to that of on the heat transfer. CHF value was simulated by hydrogen gas with isovolumetric concept. Thus, virtual heat flux was estimated by mass flux, which is a non-heating process. Difference of gas density from heat transfer and mass transfer systems were considered and revised for the simulated heat flux. Despite of the simple parametric analysis, estimated CHF value of this study was 6.6 times smaller than Zuber's.

  7. Electroplating wastewater treatment by the combined electrochemical and ozonation methods.

    Science.gov (United States)

    Orescanin, Visnja; Kollar, Robert; Mikelic, Ivanka Lovrencic; Nad, Karlo

    2013-01-01

    This article presents a pilot-plant study of the electroplating wastewater treatment by the processes of electroreduction with iron electrode plates, and electrocoagulation/ozonation with aluminum electrode set, followed by the process of ozonation. The initial effluent was found to be highly enriched in heavy metals and to possess the elevated levels of organic contaminants. The values of Cr(VI), Fe, Ni, Cu, Zn, Pb, TOC, and COD exceeded the upper permissible limits of 63, 220.2, 1.1, 7, 131.3, 1.7, 12.3, and 11.4 times, respectively. The heavy metal removal was forced either by the coagulation/flocculation using Fe(II), Fe(III), and Al(III) ions released into the treated solution by the electrochemical corrosion of the sacrificial iron and aluminum electrodes, or the precipitation of the metal hydroxides as well as co-precipitation with iron and aluminum hydroxides. The principle organic matter destruction mechanisms were ozone oxidation and the indirect oxidation with chlorine/hypochlorite formed by the anodic oxidation of chloride already present in the wastewater. Following the combined treatment, the removal efficiencies of Cr(VI), Fe, Ni, Cu, Zn, Pb, TOC, and COD were 99.94%, 100.00%, 95.86%, 98.66%, 99.97%, 96.81%, 93.24%, and 93.43%, respectively, thus complying with the regulated values.

  8. Investigation of coercivity for electroplated Fe-Ni thick films

    Science.gov (United States)

    Yanai, T.; Eguchi, K.; Koda, K.; Kaji, J.; Aramaki, H.; Takashima, K.; Nakano, M.; Fukunaga, H.

    2018-05-01

    We have already reported Fe-Ni firms with good soft magnetic properties prepared by using an electroplating method. In our previous studies, we prepared the Fe-Ni films from citric-acid-based baths (CA-baths) and ammonium-chloride-based ones (AC-baths), and confirmed that the coercivity for the AC-baths was lower than that for the CA-baths. In the present study, we investigated reasons for the lower coercivity for the AC-baths to further improve the soft magnetic properties. From an observation of magnetic domains of the Fe22Ni78 films, we found that Fe22Ni78 film for AC-bath had a magnetic anisotropy in the width direction, and also found that the coercivity in the width direction was lower than the longitudinal one for the AC-bath. As an annealing for a stress relaxation in the films reduced the difference in the coercivity, we considered that the anisotropy is attributed to the magneto-elastic effect.

  9. Effects of organic additives on preferred plane and residual stress of copper electroplated on polyimide

    International Nuclear Information System (INIS)

    Kim, Jongsoo; Kim, Heesan

    2010-01-01

    Effects of the preferred plane and the residual stress of an electroplated copper on polyethylene glycol (PEG) and 3-N,N-dimethylaminodithiocarbamoyl-1-propanesulfonic acid (DPS) were studied. Polyimide film coated with sputtered copper was used as a substrate. Preferred plane, residual stress, and impurity level in the electroplated copper were measured by an X-ray diffractometry (XRD), calculated by Stoney's equation, and analyzed with secondary ion mass spectroscopy (SMS), respectively. With increasing the concentration of PEG, the preferred plane changed in the order (1 0 0) and (1 1 0) while with increasing the concentration of DPS, the preferred plane changed in the order (1 1 0), (1 0 0), and (1 1 1). Based on the modified preferred growth model, where the amount of additive adsorbed on a plane is newly assumed to be proportional to its surface energy in vacuum, the predicted preferred planes correspond to the experimental results. The residual stress of the electroplated copper depended on the type of additive as well as its concentration but was independent of the preferred plane. For example, PEG and DPS induced tensile and compressive residual stresses in the electroplated copper, respectively, and their magnitudes increased with their concentrations. The dependency of residual stress on the additives was explained by the incorporated additives into the electroplated copper.

  10. Effects of plasma cleaning of the Cu seed layer surface on Cu electroplating

    International Nuclear Information System (INIS)

    O, Jun Hwan; Lee, Seong Wook; Kim, Jae Bum; Lee, Chong Mu

    2001-01-01

    Effects of plasma pretreatment to Cu seed/tantalum nitride (TaN)/ borophosphosilicate glass (BPSG) samples on copper (Cu) electroplating were investigated. Copper seed layers were deposited by magnetron sputtering onto tantalum nitride barrier layers before electroplating copper in the forward pulsed mode. The Cu seed layer was cleaned by plasma H 2 and N 2 prior to electroplating a copper film. Cu films electroplated on the copper seed layer with plasma pretreatment showed better electrical and physical properties such as electrical resistivities, surface morphologies, levels of impurities, adhesion and surface roughness than those without plasma pretreatment. It is shown that carbon and metal oxide contaminants at the sputtered Cu seed/TaN surface could be effectively removed by plasma H 2 cleaning. The degree of the (111) prefered orientation of the Cu film with plasma H 2 pretreatment is as high as pulse plated Cu film without plasma pretreatment. Also, plasma H 2 precleaning is more effective in enhancing the Cu electroplating properties onto the Cu seed layer than plasma N 2 precleaning

  11. Post-CMOS selective electroplating technique for the improvement of CMOS-MEMS accelerometers

    International Nuclear Information System (INIS)

    Liu, Yu-Chia; Tsai, Ming-Han; Fang, Weileun; Tang, Tsung-Lin

    2011-01-01

    This study presents a simple approach to improve the performance of the CMOS-MEMS capacitive accelerometer by means of the post-CMOS metal electroplating process. The metal layer can be selectively electroplated on the MEMS structures at low temperature and the thickness of the metal layer can be easily adjusted by this process. Thus the performance of the capacitive accelerometer (i.e. sensitivity, noise floor and the minimum detectable signal) can be improved. In application, the proposed accelerometers have been implemented using (1) the standard CMOS 0.35 µm 2P4M process by CMOS foundry, (2) Ti/Au seed layers deposition/patterning by MEMS foundry and (3) in-house post-CMOS electroplating and releasing processes. Measurements indicate that the sensitivity is improved 2.85-fold, noise is decreased near 1.7-fold and the minimum detectable signal is improved from 1 to 0.2 G after nickel electroplating. Moreover, unwanted structure deformation due to the temperature variation is significantly suppressed by electroplated nickel.

  12. Measurement of the Cupric Ion Concentration Variation near Electrodes in the Copper Electroplating System

    Energy Technology Data Exchange (ETDEWEB)

    Moon, Je Young; Chung, Bum Jin [KAERI, Daejeon (Korea, Republic of)

    2016-05-15

    The heat fluxes to the side wall imposed at the upper metallic layer, are known to increase with the reduction of layer height. This 'Focusing effect' is varied by cooling condition of upper boundary and height of the metallic layer. The heat transfer experiments were replaced by mass transfer experiments based on the heat and mass transfer analogy concept. When the electroplating system is adopted as the mass transfer system, in order to simulate the different temperature conditions of top and side walls, an electrical resistance was attached to the top wall so that it is mimics hotter wall condition. Because the quantitative temperature conditions according to the electrical resistance were unknown, the methodology development is necessary. The electrical resistance was adopted to the top plate. But the quantitative temperature conditions depending on the electrical resistance were unknown. In order to overcome the limitations of mass transfer, this work tried to measure the cupric ion concentration. The methods of concentration measurement are RGB, Brightness, ICP, PIV, and Interferometry. The key of RGB, Brightness and PIV method is the clear images of the concentration boundary layer corresponding the thermal boundary layer of heat transfer. The results for ICP method can be got by taking the trace sample of a solution, accurately. The formation of patterns in the interferometry is very important. The characteristics of the interference pattern depend on the nature of the light source, the precise orientation of the mirrors, etc. The methodology of concentration measurement is still under development stage.

  13. Measurement of the Cupric Ion Concentration Variation near Electrodes in the Copper Electroplating System

    International Nuclear Information System (INIS)

    Moon, Je Young; Chung, Bum Jin

    2016-01-01

    The heat fluxes to the side wall imposed at the upper metallic layer, are known to increase with the reduction of layer height. This 'Focusing effect' is varied by cooling condition of upper boundary and height of the metallic layer. The heat transfer experiments were replaced by mass transfer experiments based on the heat and mass transfer analogy concept. When the electroplating system is adopted as the mass transfer system, in order to simulate the different temperature conditions of top and side walls, an electrical resistance was attached to the top wall so that it is mimics hotter wall condition. Because the quantitative temperature conditions according to the electrical resistance were unknown, the methodology development is necessary. The electrical resistance was adopted to the top plate. But the quantitative temperature conditions depending on the electrical resistance were unknown. In order to overcome the limitations of mass transfer, this work tried to measure the cupric ion concentration. The methods of concentration measurement are RGB, Brightness, ICP, PIV, and Interferometry. The key of RGB, Brightness and PIV method is the clear images of the concentration boundary layer corresponding the thermal boundary layer of heat transfer. The results for ICP method can be got by taking the trace sample of a solution, accurately. The formation of patterns in the interferometry is very important. The characteristics of the interference pattern depend on the nature of the light source, the precise orientation of the mirrors, etc. The methodology of concentration measurement is still under development stage.

  14. Type conversion, contacts, and surface effects in electroplated CdTe films

    International Nuclear Information System (INIS)

    Basol, B.M.; Ou, S.S.; Stafsudd, O.M.

    1985-01-01

    Efficient electroplated CdS/CdTe solar cells can be fabricated by heat treating and type-converting the n-CdTe films deposited on CdS layers. In this paper, various mechanisms which may give rise to the conversion of electroplated CdTe films from n to p type are investigated. It is concluded that Cd-vacancy generation is the main mechanism of type conversion. Possible effects of oxygen on this mechanism are also discussed. Evaporated Au contacts to electroplated p-CdTe films were studied. It was found that the Au contacts depleted the excess Te present on the surface of Br 2 -methanol etched p-CdTe films. Oxygen was found to affect the electrical characteristics of such contacts

  15. Work Environment Factors and Their Influence on Urinary Chromium Levels in Informal Electroplating Workers

    Science.gov (United States)

    Setyaningsih, Yuliani; Husodo, Adi Heru; Astuti, Indwiani

    2018-02-01

    One of the informal sector which absorbs labor was electroplating business. This sector uses chromium as coating material because it was strong, corrosion resistant and strong. Nonetheless hexavalent chromium is highly toxic if inhaled, swallowed and contact with skin. Poor hygiene, the lack of work environment factors and sanitation conditions can increase the levels of chromium in the body. This aimed of this study was to analyze the association between work environment factors and levels of urinary chromium in informal electroplating worker. A Purposive study was conducted in Tegal Central Java. The research subjects were 66 male workers. Chi Square analysis was used to establish an association between work environment factors and level of urinary chromium. There is a relationship between heat stress and wind direction to the chromium levels in urine (p 0.05). This explains that work environment factors can increase chromium levels in the urine of informal electroplating workers.

  16. Work Environment Factors and Their Influence on Urinary Chromium Levels in Informal Electroplating Workers

    Directory of Open Access Journals (Sweden)

    Setyaningsih Yuliani

    2018-01-01

    Full Text Available One of the informal sector which absorbs labor was electroplating business. This sector uses chromium as coating material because it was strong, corrosion resistant and strong. Nonetheless hexavalent chromium is highly toxic if inhaled, swallowed and contact with skin. Poor hygiene, the lack of work environment factors and sanitation conditions can increase the levels of chromium in the body. This aimed of this study was to analyze the association between work environment factors and levels of urinary chromium in informal electroplating worker. A Purposive study was conducted in Tegal Central Java. The research subjects were 66 male workers. Chi Square analysis was used to establish an association between work environment factors and level of urinary chromium. There is a relationship between heat stress and wind direction to the chromium levels in urine (p 0.05. This explains that work environment factors can increase chromium levels in the urine of informal electroplating workers.

  17. Compatibility of copper-electroplated cells with Metal Wrap Through module materials

    Energy Technology Data Exchange (ETDEWEB)

    Bennett, I.J.; Geerligs, L.J.; Olson, C.L.; Goris, M.J.A.A. [ECN Solar Energy, Petten (Netherlands)

    2013-10-16

    As part of the European FP7 RandD project 'Cu-PV', the compatibility of copper-electroplated metal wrapthrough (MWT) cells with conductive adhesives has been investigated. The objectives of this project include to reduce, by the use of copper plating, the amount of silver utilized in cell manufacturing, and to demonstrate the compatibility of high-power n-type back-contact module technology with copper-plated cells. The overall goal is to reduce the impact on the environment of cell and module manufacture. MWT module technology as developed by ECN uses conductive adhesive to make the interconnection between cells and a conductive backsheet foil. These adhesives have been proved to result in very reliable modules in the case of cells with fired silver metallization. To determine the compatibility of conductive adhesive with copper-plated cells, component tests were performed, followed by the manufacture of modules with copperplated cells and conductive adhesive interconnections. Climate chamber testing of these modules showed that the adhesive is compatible with the copper-plated cells. The next steps include further optimization of the plating process and additional testing at the module level.

  18. An overview of the recovery of acid from spent acidic solutions from steel and electroplating industries.

    Science.gov (United States)

    Agrawal, Archana; Sahu, K K

    2009-11-15

    Every metal and metallurgical industry is associated with the generation of waste, which may be a solid, liquid or gaseous in nature. Their impacts on the ecological bodies are noticeable due to their complex and hazardous nature affecting the living and non-living environment which is an alarming issue to the environmentalist. The increasingly stringent regulations regarding the discharge of acid and metal into the environment, and the increasing stress upon the recycling/reuse of these effluents after proper treatment have focused the interest of the research community on the development of new approaches for the recovery of acid and metals from industrial wastes. This paper is a critical review on the acidic waste streams generated from steel and electroplating industries particularly from waste pickle liquor and spent bleed streams. Various aspects on the generation of these streams and the methods used for their treatment either for the recovery of acid for reuse or disposal are being dealt with. Major stress is laid upon the hydrometallurgical methods such as solvent extraction.

  19. Optimizing the recovery of copper from electroplating rinse bath solution by hollow fiber membrane.

    Science.gov (United States)

    Oskay, Kürşad Oğuz; Kul, Mehmet

    2015-01-01

    This study aimed to recover and remove copper from industrial model wastewater solution by non-dispersive solvent extraction (NDSX). Two mathematical models were developed to simulate the performance of an integrated extraction-stripping process, based on the use of hollow fiber contactors using the response surface method. The models allow one to predict the time dependent efficiencies of the two phases involved in individual extraction or stripping processes. The optimal recovery efficiency parameters were determined as 227 g/L of H2SO4 concentration, 1.22 feed/strip ratio, 450 mL/min flow rate (115.9 cm/min. flow velocity) and 15 volume % LIX 84-I concentration in 270 min by central composite design (CCD). At these optimum conditions, the experimental value of recovery efficiency was 95.88%, which was in close agreement with the 97.75% efficiency value predicted by the model. At the end of the process, almost all the copper in the model wastewater solution was removed and recovered as CuSO4.5H2O salt, which can be reused in the copper electroplating industry.

  20. Corrosion barriers processed by Al electroplating and their resistance against flowing Pb–15.7Li

    Energy Technology Data Exchange (ETDEWEB)

    Krauss, Wolfgang, E-mail: wolfgang.krauss@kit.edu; Konys, Jürgen; Wulf, Sven-Erik

    2014-12-15

    In the HCLL blanket design, ferritic–martensitic steels are in direct contact with the flowing liquid breeder Pb–15.7Li and have to withstand severe corrosion attack. Beyond corrosion, T-permeation from the breeder into the RAFM-steels is also an important issue and has to be reduced significantly. Earlier work showed that Al-based coatings can act as barriers for both, however, applied processes e.g. HDA or VPS exhibited strong drawbacks in the past. Meanwhile new industrial relevant coating processes, using electroplating technology are under development and called ECA (electrochemical aluminization) and ECX (electrochemical deposition from ionic liquids) process. In this study electrochemically Al-coated and heat-treated Eurofer samples were tested in PICOLO loop for exposure times up to 12,000 h (ECA) and 2000 h (first results ECX) respectively to determine corrosion properties in flowing Pb–15.7Li (550 °C, 0.1 m/s). Cross section analysis afterward corrosion testing proved the ability of thin Al-based barriers made by electrochemical techniques to protect the bare Eurofer from corrosion attack even at exposure times of 12,000 h. Determined radial corrosion rates lay between 10 and 20 μm/a. First results for ECX coated samples (2000 h) revealed more homogeneous corrosion behavior of the barrier layer itself compared to ECA.

  1. Processing of semiconductors and thin film solar cells using electroplating

    Science.gov (United States)

    Madugu, Mohammad Lamido

    The global need for a clean, sustainable and affordable source of energy has triggered extensive research especially in renewable energy sources. In this sector, photovoltaic has been identified as a cheapest, clean and reliable source of energy. It would be of interest to obtain photovoltaic material in thin film form by using simple and inexpensive semiconductor growth technique such as electroplating. Using this growth technique, four semiconductor materials were electroplated on glass/fluorine-doped tin oxide (FTO) substrate from aqueous electrolytes. These semiconductors are indium selenide (In[x]Sey), zinc sulphide (ZnS), cadmium sulphide (CdS) and cadmium telluride (CdTe). In[x]Se[y] and ZnS were incorporated as buffer layers while CdS and CdTe layers were utilised as window and absorber layers respectively. All materials were grown using two-electrode (2E) system except for CdTe which was grown using 3E and 2E systems for comparison. To fully optimise the growth conditions, the as-deposited and annealed layers from all the materials were characterised for their structural, morphological, optical, electrical and defects structures using X-ray diffraction (XRD), Raman spectroscopy, scanning electron microscopy (SEM), atomic force microscopy (AFM), optical absorption (UV-Vis spectroscopy), photoelectrochemical (PEC) cell measurements, current-voltage (I-V), capacitance-voltage (C-V), DC electrical measurements, ultraviolet photoelectron spectroscopy (UPS) and photoluminescence (PL) techniques. Results show that InxSey and ZnS layers were amorphous in nature and exhibit both n-type and p-type in electrical conduction. CdS layers are n-type in electrical conduction and show hexagonal and cubic phases in both the as-deposited and after annealing process. CdTe layers show cubic phase structure with both n-type and p-type in electrical conduction. CdTe-based solar cell structures with a n-n heterojunction plus large Schottky barrier, as well as multi-layer graded

  2. The effects of ultrasonic agitation on supercritical CO2 copper electroplating.

    Science.gov (United States)

    Chuang, Ho-Chiao; Yang, Hsi-Min; Wu, Guan-Lin; Sánchez, Jorge; Shyu, Jenq-Huey

    2018-01-01

    Applying ultrasound to the electroplating process can improve mechanical properties and surface roughness of the coating. Supercritical electroplating process can refine grain to improve the surface roughness and hardness. However, so far there is no research combining the above two processes to explore its effect on the coating. This study aims to use ultrasound (42kHz) in supercritical CO 2 (SC-CO 2 ) electroplating process to investigate the effect of ultrasonic powers and supercritical pressures on the properties of copper films. From the results it was clear that higher ultrasonic irradiation resulted in higher current efficiency, grain refinement, higher hardness, better surface roughness and higher internal stress. SEM was also presented to verify the correctness of the measured data. The optimal parameters were set to obtain the deposit at pressure of 2000psi and ultrasonic irradiation of 0.157W/cm 3 . Compared with SC-CO 2 electroplating process, the current efficiency can be increased from 77.57% to 93.4%, the grain size decreases from 24.34nm to 22.45nm, the hardness increases from 92.87Hv to 174.18Hv, and the surface roughness decreases from 0.83μm to 0.28μm. Therefore, this study has successfully integrated advantages of ultrasound and SC-CO 2 electroplating, and proved that applied ultrasound to SC-CO 2 electroplating process can significantly improve the mechanical properties of the coating. Copyright © 2017 Elsevier B.V. All rights reserved.

  3. Fate of zinc in an electroplating sludge during electrokinetic treatments.

    Science.gov (United States)

    Liu, Shou-Heng; Wang, H Paul

    2008-08-01

    Chemical structure of zinc in the electrokinetic treatments of an electroplating sludge has been studied by in situ extended X-ray absorption fine structural (EXAFS) and X-ray absorption near edge structural (XANES) spectroscopies in the present work. The least-square fitted XANES spectra indicate that the main zinc compounds in the sludge were ZnCO(3) (75%), ZnOSiO(2) (17%) and Zn(OH)(2) (7%). Zinc in the sludge possessed a Zn-O bond distance of 2.07 A with a coordination number (CN) of 5. In the second shells, the bond distance of Zn-(O)-Si was 3.05 A (CN=2). An increase of Zn-(O)-Si (0.05 A) with a decrease of its CN (from 5 to <1) was found in the early stage of the electrokinetic treatment. Prolong the electrokinetic treatment time to 180 min, about 34% of Zn(II) was dissolved into the aqueous phase and about 68% of Zn(II) in the sludge (or 23% of total zinc) was migrated to the cathode under the electric field (5 V cm(-1)). The dissolution and electromigration rates of Zn(II) in the sludge were 1.0 and 0.6 mmol h(-1)g(-1) sludge, respectively during the electrokinetic treatment. This work also exemplifies the utilization of in situ EXAFS and XANES for revealing speciation and possible reaction pathways during the course of zinc recycling from the sludge by electrokinetic treatments.

  4. In-situ realtime monitoring of nanoscale gold electroplating using micro-electro-mechanical systems liquid cell operating in transmission electron microscopy

    Energy Technology Data Exchange (ETDEWEB)

    Egawa, Minoru; Fujita, Hiroyuki [Institute of Industrial Science, University of Tokyo, Meguro, Tokyo 153-8505 (Japan); Ishida, Tadashi, E-mail: ishida.t.ai@m.titech.ac.jp [Institute of Industrial Science, University of Tokyo, Meguro, Tokyo 153-8505 (Japan); Graduate School of Science and Technology, Tokyo Institute of Technology, Yokohama, Kanagawa 225-8503 (Japan); Jalabert, Laurent [LIMMS/CNRS-IIS (UMI 2820), Institute of Industrial Science, University of Tokyo, Meguro, Tokyo 153-8505 (Japan); CNRS, LAAS, 7 Avenue du Colonel Roche, F-31400 Toulouse, France and University of Toulouse, LAAS, F-31400 Toulouse (France)

    2016-01-11

    The dynamics of nanoscale electroplating between gold electrodes was investigated using a microfabricated liquid cell mounted on a scanning transmission electron microscope. The electroplating was recorded in-situ for 10 min with a spatial resolution higher than 6 nm. At the beginning of the electroplating, gold spike-like structures of about 50 nm in size grew from an electrode, connected gold nanoclusters around them, and form three dimensional nanoscale structures. We visualized the elementary process of the gold electroplating, and believe that the results lead to the deeper understanding of electroplating at the nanoscale.

  5. In-situ realtime monitoring of nanoscale gold electroplating using micro-electro-mechanical systems liquid cell operating in transmission electron microscopy

    International Nuclear Information System (INIS)

    Egawa, Minoru; Fujita, Hiroyuki; Ishida, Tadashi; Jalabert, Laurent

    2016-01-01

    The dynamics of nanoscale electroplating between gold electrodes was investigated using a microfabricated liquid cell mounted on a scanning transmission electron microscope. The electroplating was recorded in-situ for 10 min with a spatial resolution higher than 6 nm. At the beginning of the electroplating, gold spike-like structures of about 50 nm in size grew from an electrode, connected gold nanoclusters around them, and form three dimensional nanoscale structures. We visualized the elementary process of the gold electroplating, and believe that the results lead to the deeper understanding of electroplating at the nanoscale

  6. Characterization of organic-inorganic hybrid coatings for corrosion protection of galvanized steel and electroplated ZnFe steel

    Directory of Open Access Journals (Sweden)

    Maria Eliziane Pires de Souza

    2006-03-01

    Full Text Available The development of hybrids materials has been extensively investigated in recent years. The combination of a wide variety of compositions and production processes had permitted the use of these materials in different applications like coatings for corrosion protection of metals. In this work organic-inorganic hybrid materials have been prepared from the hydrolysis of tetraethylorthosilicate and silanol-terminated polidymetilmetoxysilane using a sol-gel process. These materials have been applied on galvanized steel and on steel electroplated with a ZnFe. In order to evaluate the degradation behavior of these coatings, electrochemical techniques (Electrochemical Impedance Spectroscopy and Potentiodynamic Polarization were used. EIS data was fitted to an equivalent circuit from which the electrochemical parameters were obtained. Results show a good protective character of the hybrid films, when compared with uncovered specimens. The overall performance of the coating systems appears to be highly dependent on the kind of metallic coating applied to the steel.

  7. Influence of branched quaternary ammonium surfactant molecules as levelers for copper electroplating from acidic sulfate bath

    International Nuclear Information System (INIS)

    Wang, An-yin; Chen, Biao; Fang, Lei; Yu, Jian-jun; Wang, Li-min

    2013-01-01

    A family of branched quaternary ammonium surfactants (compounds 1a–1c) with different carbon chains were synthesized for levelers applied in copper electroplating. Their inhibitory actions on copper electroplating were characterized by cyclic voltammetry (CV). Compound 1b, as representative structure type, was tested by means of different electrochemical methods including CV, polarization curve and electrochemical impedance spectroscopy (EIS) with different concentrations. The interaction between compound 1b and copper surface was investigated using atomic force microscope (AFM) and X-ray photoelectron spectra (XPS). The results indicated that our newly synthesized compounds, particular 1b, were effective levelers used for copper electroplating. Compound 1b could adsorb on copper surface to form an adsorption layer. The adsorption behavior of compound 1b on copper surface indicated that compound 1b could inhibit the copper electrodeposition, which provided favorable conditions used as a leveler. Moreover, the addition of compound 1b could increase the cathodic polarization, which was attributed to the adsorption of compound 1b during copper electroplating process. In addition, various surface morphologies and crystalline orientation of the plated copper films caused by different concentrations of compound 1b were characterized by scanning electron microscope (SEM) and X-ray diffraction (XRD) respectively. Effects of compound 1b on refining the grain size and changing the preferential orientation of the plated copper films were exhibited

  8. Application of three tailing-based composites in treating comprehensive electroplating wastewater.

    Science.gov (United States)

    Liu, Hongbo; Zhu, Mengling; Gao, Saisai

    2014-01-01

    Heavy metals and chemical oxygen demand (COD) are major challenging pollutants for most electroplating wastewater treatment plants. A novel composite material, prepared with a mixture of calcium and sodium compounds and tailings, was simply mixed by ratios and used to treat a comprehensive electroplating wastewater with influent COD, total copper (T-Cu), and total nickel (T-Ni) respectively as 690, 4.01, and 20.60 mg/L on average. Operational parameters, i.e. the contact time, pH, mass ratio of calcium and sodium compounds and tailings, were optimized as 30 min, 10.0, and 4:2:1. Removal rates for COD, T-Cu, and T-Ni could reach 71.8, 90.5, and 98.1%, respectively. No significant effect of initial concentrations on removal of T-Cu and T-Ni was observed for the composite material. The adsorption of Cu(II) and Ni(II) on the material fitted Langmuir and Freundlich isotherms respectively. Weight of waste sludge from the calcium/sodium-tailing system after reaction was 10% less than that from the calcium-tailing system. The tailing-based composite is cost-effective in combating comprehensive electroplating pollution, which shows a possibility of applying the tailings in treating electroplating wastewater.

  9. AN ELECTROPLATING METHOD OF FORMING PLATINGS OF NICKEL, COBALT, NICKEL ALLOYS OR COBALT ALLOYS

    DEFF Research Database (Denmark)

    1997-01-01

    An electroplating method of forming platings of nickel, cobalt, nickel alloys or cobalt alloys with reduced stresses in an electrodepositing bath of the type: Watt's bath, chloride bath or a combination thereof, by employing pulse plating with periodic reverse pulse and a sulfonated naphthalene...

  10. Chronic occupational exposure to hexavalent chromium causes DNA damage in electroplating workers

    Directory of Open Access Journals (Sweden)

    Ren Xiao-Bin

    2011-04-01

    Full Text Available Abstract Background Occupational exposure to chromium compounds may result in adverse health effects. This study aims to investigate whether low-level hexavalent chromium (Cr(VI exposure can cause DNA damage in electroplating workers. Methods 157 electroplating workers and 93 control subjects with no history of occupational exposure to chromium were recruited in Hangzhou, China. Chromium levels in erythrocytes were determined by graphite furnace atomic absorption spectrophotometer. DNA damage in peripheral lymphocytes was evaluated with the alkaline comet assay by three parameters: Olive tail moment, tail length and percent of DNA in the comet tail (tail DNA%. Urinary 8-OHdG levels were measured by ELISA. Results Chromium concentration in erythrocytes was about two times higher in electroplating workers (median: 4.41 μg/L than that in control subjects (1.54 μg/L, P P P P Conclusion The findings in this study indicated that there was detectable chromium exposure in electroplating workers. Low-level occupational chromium exposure induced DNA damage.

  11. MEMS device for bending test: measurements of fatigue and creep of electroplated nickel

    DEFF Research Database (Denmark)

    Larsen, Kristian Pontoppidan; Rasmussen, Anette Alsted; Ravnkilde, Jan Tue

    2003-01-01

    In situ bending test devices with integrated electrostatic actuator were fabricated in electroplated nanocrystalline nickel. The device features approximately pure in-plane bending of the test beam. The excitation of the test beam has fixed displacement amplitude as the actuation electrodes...

  12. Genotoxic Effects Due to Exposure to Chromium and Nickel Among Electroplating Workers.

    Science.gov (United States)

    El Safty, Amal Mohamed Kamal; Samir, Aisha Mohamed; Mekkawy, Mona Kamal; Fouad, Marwa Mohamed

    Using chromium and nickel for electroplating is important in many industries. This process induces variable adverse health effects among exposed workers. The aim of this study is to detect the genotoxic effects of combined exposure to chromium and nickel among electroplating workers. This study was conducted on 41 male workers occupationally exposed to chromium and nickel in the electroplating section of a factory compared to 41 male nonexposed individuals, where full history and clinical examination were performed. Laboratory investigations included measurement of serum chromium, nickel, 8-hydroxydeoxyguanosine (8-OHdG), and micronuclei were measured in buccal cells. In exposed workers, serum chromium ranged from 0.09 to 7.20 µg/L, serum nickel ranged from 1.20 to 28.00 µg/L, serum 8-OHdG ranged from 1.09 to12.60 ng/mL, and these results were statistically significantly increased compared to nonexposed group ( P electroplating industry are at risk of significant cytogenetic damage.

  13. Multi-technique characterization of gold electroplating on silver substrates for cultural heritage applications

    Science.gov (United States)

    Ortega-Feliu, I.; Ager, F. J.; Roldán, C.; Ferretti, M.; Juanes, D.; Scrivano, S.; Respaldiza, M. A.; Ferrazza, L.; Traver, I.; Grilli, M. L.

    2017-09-01

    This work presents a detailed study of a series of silver plates gilded via electroplating techniques in which the characteristics of the coating gold layers are investigated as a function of the electroplating variables (voltage, time, anode surface and temperature). Some reference samples were coated by radio frequency sputtering in order to compare gold layer homogeneity and effective density. Surface analysis was performed by means of atomic and nuclear techniques (SEM-EDX, EDXRF, PIXE and RBS) to obtain information about thickness, homogeneity, effective density, profile concentration of the gold layers and Au-Ag diffusion profiles. The gold layer thickness obtained by PIXE and EDXRF is consistent with the thickness obtained by means of RBS depth profiling. Electroplated gold mass thickness increases with electroplating time, anode area and voltage. However, electrodeposited samples present rough interfaces and gold layer effective densities lower than the nominal density of Au (19.3 g/cm3), whereas sputtering produces uniform layers with nominal density. These analyses provide valuable information to historians and curators and can help the restoration process of gold-plated silver objects.

  14. A gradient surface produced by combined electroplating and incremental frictional sliding

    DEFF Research Database (Denmark)

    Yu, Tianbo; Hong, Chuanshi; Kitamura, K.

    2017-01-01

    A Cu plate was first electroplated with a Ni layer, with a thickness controlled to be between 1 and 2 mu m. The coated surface was then deformed by incremental frictional sliding with liquid nitrogen cooling. The combined treatment led to a multifunctional surface with a gradient in strain...

  15. Electroplating Ni-63 metal ions in chloride bath on the Cu-plate

    Energy Technology Data Exchange (ETDEWEB)

    Yoo, Kwon Mo; Uhm, Young Rang; Son, Kwang Jae; Park, Keun Yung [Korea Atomic Energy Research Institute, Daejeon (Korea, Republic of)

    2014-05-15

    Ni-63 plating is similar to other electroplating processes that employ soluble metal anodes. The nickel plating solution described by Watts in 1916 eventually replaced all other strategies in use up to that time. Charged Ni ions are formed by sulfate, sulfamate, chloride, and a Watts bath. However, charged Ni-63 ions are formed by dissolving metal Ni-63. Specifically, it requires the passage of direct current (DC) between two electrodes that are immersed in a conductive, aqueous solution of nickel salts. The flow of a DC causes one of the electrodes (the anode) to dissolve and the other electrode (the cathode) to become covered with nickel. The nickel in the solution is present in the form of divalent positively charged ions (Ni{sup 2+}). When the current flows, the positive ions react with two electrons (2e{sup -}) and are converted into metallic nickel (Ni{sup 0}) at the cathode surface. In the present study, we optimize and established process for the electroplating Ni-63 on Cu-plate. Nanocrystalline nickel (Ni) coatings were synthesized by DC electro deposition at a current density of 15 mA/cm{sup 2}. The bath was primarily composed of 0.2 M Ni ions, prepared by dissolving Ni-63 metal particles in HCl. The prototype for electroplating radioactive Ni-63 has been established. The electroplating was carried out by two-step processes such as preparation of ionic solution including Ni-63, and coating processes on the substrate.

  16. Electroplating Ni-63 metal ions in chloride bath on the Cu-plate

    International Nuclear Information System (INIS)

    Yoo, Kwon Mo; Uhm, Young Rang; Son, Kwang Jae; Park, Keun Yung

    2014-01-01

    Ni-63 plating is similar to other electroplating processes that employ soluble metal anodes. The nickel plating solution described by Watts in 1916 eventually replaced all other strategies in use up to that time. Charged Ni ions are formed by sulfate, sulfamate, chloride, and a Watts bath. However, charged Ni-63 ions are formed by dissolving metal Ni-63. Specifically, it requires the passage of direct current (DC) between two electrodes that are immersed in a conductive, aqueous solution of nickel salts. The flow of a DC causes one of the electrodes (the anode) to dissolve and the other electrode (the cathode) to become covered with nickel. The nickel in the solution is present in the form of divalent positively charged ions (Ni 2+ ). When the current flows, the positive ions react with two electrons (2e - ) and are converted into metallic nickel (Ni 0 ) at the cathode surface. In the present study, we optimize and established process for the electroplating Ni-63 on Cu-plate. Nanocrystalline nickel (Ni) coatings were synthesized by DC electro deposition at a current density of 15 mA/cm 2 . The bath was primarily composed of 0.2 M Ni ions, prepared by dissolving Ni-63 metal particles in HCl. The prototype for electroplating radioactive Ni-63 has been established. The electroplating was carried out by two-step processes such as preparation of ionic solution including Ni-63, and coating processes on the substrate

  17. An investigation of supercritical-CO2 copper electroplating parameters for application in TSV chips

    International Nuclear Information System (INIS)

    Chuang, Ho-Chiao; Lai, Wei-Hong; Sanchez, Jorge

    2015-01-01

    This study uses supercritical electroplating for the filling of through silicon vias (TSVs) in chips. The present study utilizes the inductively coupled plasma reactive ion etching (ICP RIE) process technique to etch the TSVs and discusses different supercritical-CO 2 electroplating parameters, such as the supercritical pressure, the electroplating current density’s effect on the TSV Cu pillar filling time, the I–V curve, the electrical resistance and the hermeticity. In addition, the results for all the tests mentioned above have been compared to results from traditional electroplating techniques. For the testing, we will first discuss the hermeticity of the TSV Cu pillars, using a helium leaking test apparatus to assess the vacuum sealing of the fabricated TSV Cu pillars. In addition, this study also conducts tests for the electrical properties, which include the measurement of the electrical resistance of the TSV at both ends in the horizontal direction, followed by the passing of a high current (10 A, due to probe limitations) to check if the TSV can withstand it without burnout. Finally, the TSV is cut in half in cross-section to observe the filling of Cu pillars by the supercritical electroplating and check for voids. The important characteristic of this study is the use of the supercritical electroplating process without the addition of any surfactants to aid the filling of the TSVs, but by taking advantage of the high permeability and low surface tension of supercritical fluids to achieve our goal. The results of this investigation point to a supercritical pressure of 2000 psi and a current density of 3 A dm −2 giving off the best electroplating filling and hermeticity, while also being able to withstand a high current of 10 A, with a relatively short electroplating time of 3 h (when compared to our own traditional dc electroplating). (paper)

  18. EFFECT OF CURRENT, TIME, FEED AND CATHODE TYPE ON ELECTROPLATING PROCESS OF URANIUM SOLUTION

    Directory of Open Access Journals (Sweden)

    Sigit Sigit

    2017-02-01

    Full Text Available ABSTRACT   EFFECT OF CURRENT, TIME, FEED AND CATHODE TYPE ON ELECTROPLATING PROCESS OF URANIUM SOLUTION. Electroplating process of uranyl nitrate and effluent process has been carried out in order to collect uranium contained therein using electrode Pt / Pt and Pt / SS at various currents and times. Material used for electrode were Pt (platinum and SS (Stainlees Steel. Feed solution of 250 mL was entered into a beaker glass equipped with Pt anode - Pt cathode or Pt anode - SS cathode, then fogged direct current from DC power supply with specific current and time so that precipitation of uranium sticking to the cathode. After the processes completed, the cathode was removed and weighed to determine weight of precipitates, while the solution was analyzed to determine the uranium concentration decreasing after and before electroplating process. The experiments showed that a relatively good time to acquire uranium deposits at the cathode was 1 hour by current 7 ampere, uranyl nitrate as feed, and Pt (platinum as cathode. In these conditions, uranium deposits attached to the cathode amounted to 74.96% of the original weight of uranium oxide in the feed or 206.5 mg weight. The use of Pt cathode for  uranyl nitrate, SS and Pt cathode for effluent process feed gave uranium specific weight at the cathode of 12.99 mg/cm2, 2.4 mg/cm2 and 5.37 mg/cm2 respectively for current 7 ampere and electroplating time 1 hour. Keywords: Electroplating, uranyl nitrate, effluent process, Pt/Pt electrode, Pt/SS electrode

  19. Isolation and characterization of Bacillus cereus IST105 from electroplating effluent for detoxification of hexavalent chromium.

    Science.gov (United States)

    Naik, Umesh Chandra; Srivastava, Shaili; Thakur, Indu Shekhar

    2011-08-01

    Electroplating industries are the main sources of heavy metals, chromium, nickel, lead, zinc, cadmium and copper. The highest concentrations of chromium (VI) in the effluent cause a direct hazards to human and animals. Therefore, there is a need of an effective and affordable biotechnological solution for removal of chromium from electroplating effluent. Bacterial strains were isolated from electroplating effluent to find out higher tolerant isolate against chromate. The isolate was identified by 16S rDNA sequence analysis. Absorbed chromium level of bacterium was determined by inductively coupled plasma-atomic emission spectrometer (ICP-AES), atomic absorption spectrophotometer (AAS), scanning electron microscope (SEM), transmission electron microscope (TEM) and energy dispersive X-ray analysis (EDX). Removal of metals by bacterium from the electroplating effluent eventually led to the detoxification of effluent confirmed by MTT assay. Conformational changes of functional groups of bacterial cell surface were studied through Fourier transform infrared spectroscopy. The chromate tolerant isolate was identified as Bacillus cereus. Bacterium has potency to remove more than 75% of chromium as measured by ICP-AES and AAS. The study indicated the accumulation of chromium (VI) on bacterial cell surface which was confirmed by the SEM-EDX and TEM analysis. The biosorption of metals from the electroplating effluent eventually led to the detoxification of effluent. The increased survivability of Huh7 cells cultured with treated effluent also confirmed the detoxification as examined by MTT assay. Isolated strain B. cereus was able to remove and detoxify chromium (VI). It would be an efficient tool of the biotechnological approach in mitigating the heavy metal pollutants.

  20. Corrosion behavior of zinc-nickel alloy electrodeposited coatings

    Energy Technology Data Exchange (ETDEWEB)

    Fabri Miranda, F.J. [USIMINAS, Ipatinga, Minas Gerais (Brazil); Margarit, I.C.P.; Mattos, O.R.; Barcia, O.E. [UFRJ, Rio de Janeiro (Brazil); Wiart, R. [Univ. Pierre et M. Curie, Paris (France)

    1999-08-01

    Various types of zinc-electrocoated steel sheets are used to improve the durability of car bodies. Among these coatings, the Zn-Ni alloy has higher corrosion resistance than pure Zn, as well as better welding and painting properties. The corrosion mechanism of the Zn-Ni alloy has been investigated mainly on the basis of accelerated tests and electrochemical measurements. There are few data about long-term corrosion tests. In the present study, the behavior of unpainted Zn-Ni alloy coated steel was studied during 3 years of exposure in industrial and marine environments. Electrochemical impedance spectroscopy (EIS) and surface analysis (scanning electron microscopy [SEM] and Auger electron spectroscopy [AES]) were the experimental techniques used. Long-term atmospheric corrosion mechanism of Zn-Ni coatings was discussed and compared with that proposed based on short-term tests.

  1. Fabrication of Ni stamp with high aspect ratio, two-leveled, cylindrical microstructures using dry etching and electroplating

    DEFF Research Database (Denmark)

    Petersen, Ritika Singh; Keller, Stephan Sylvest; Hansen, Ole

    2015-01-01

    obtained by defining a reservoir and a separating trench with different depths of 85 and 125 μm, respectively, in a single embossing step. The fabrication of the required two leveled stamp is done using a modified DEEMO (dry etching, electroplating and molding) process. Dry etching using the Bosch process...... and electroplating are optimized to obtain a stamp with smooth stamp surfaces and a positive sidewall profile. Using this stamp, hot embossing is performed successfully with excellent yield and high replication fidelity....

  2. A method for determination of X-ray elastic constants of materials showing non-linear sin2ψ diagrams and its application to Zn-Ni-alloy electroplate

    International Nuclear Information System (INIS)

    Sasaki, Toshihiko; Kuramoto, Makoto; Yoshioka, Yasuo.

    1990-01-01

    This paper describes the method and the experiment for the determination of the x-ray elastic constants of Zn-Ni-alloy electroplate. For this material, the sin 2 ψ method is not adequate to use because this material shows severely curved sin 2 ψ diagrams. Therefore, a new method developed by the authors was explained first. This new method is effective for materials showing nonlinear sin 2 ψ diagrams. Secondly, the experiment was made on the application of this method to the Zn-Ni-alloy electroplate. And it was found out that the experimental data agreed well to the theory of this method. As a result, the following values were obtained as the x-ray elastic constants of the sample measured: (1+ν)/E=8.44 TPa -1 ν/E=2.02 TPa -1 (author)

  3. Fabrication of solenoid-type inductor with electroplated NiFe magnetic core

    International Nuclear Information System (INIS)

    Gao Xiaoyu; Cao Ying; Zhou Yong; Ding Wen; Lei Chong; Chen Jian

    2006-01-01

    Solenoid-type inductor with ultra-low profile was fabricated by MEMS (Microelectromechanical systems) technique. NiFe film was electroplated as the magnetic core, and polyimide with a low relative permittivity was used as the insulation material. In the fabrication process, UV-LIGA, dry etching, fine polishing and electroplating technique have been adopted to achieve high performance of the solenoid-type inductor. The inductor was in size of 1.5 mmx0.9 mmx0.1 mm with coil width of 20 μm and aspect ratio of 5:1. The inductance and the quality factor were 0.42-0.345 μH and 1.8-5.3 in the frequency range of 1-10 MHz, respectively

  4. Changes in the Strength of the Polymer Concrete Used in the Electroplating Vats Under Operational Load

    Directory of Open Access Journals (Sweden)

    Radna Lidia

    2017-12-01

    Full Text Available Due to the strong and aggressive electrolyte media and thermal load, design of the electroplating vats in the copper industry often relies on the resin concrete. The article presents the results of the strength tests of the polymer concrete based on the "Derakane" resin, used in the construction of electroplating vats. Samples were taken from the real vats - both new and 17-year old. Strength tests included compression and bending tensile strength test. To assess the effect of operational conditions the tests were performed on the same-age vats, some of which were never used while others were subjected to the operational load. During the operation, the vats sustained load of the anode and cathode weights, cyclic electrolyte loading with a temperatures up to 60°C. As a result, it was noted that the operational conditions led to the increased strength of the polymer concrete material.

  5. Changes in the Strength of the Polymer Concrete Used in the Electroplating Vats Under Operational Load

    Science.gov (United States)

    Radna, Lidia; Sakharov, Volodymyr

    2017-12-01

    Due to the strong and aggressive electrolyte media and thermal load, design of the electroplating vats in the copper industry often relies on the resin concrete. The article presents the results of the strength tests of the polymer concrete based on the "Derakane" resin, used in the construction of electroplating vats. Samples were taken from the real vats - both new and 17-year old. Strength tests included compression and bending tensile strength test. To assess the effect of operational conditions the tests were performed on the same-age vats, some of which were never used while others were subjected to the operational load. During the operation, the vats sustained load of the anode and cathode weights, cyclic electrolyte loading with a temperatures up to 60°C. As a result, it was noted that the operational conditions led to the increased strength of the polymer concrete material.

  6. Study of the electroplating mechanism and physicochemical proprieties of deposited Ni-W-Silicate composite alloy

    International Nuclear Information System (INIS)

    Sassi, W.; Dhouibi, L.; Berçot, P.; Rezrazi, M.; Triki, E.

    2014-01-01

    In this work, layers based on Nickel-Tungsten (Ni-W) were electroplated from citrate-ammonia bath with and without silicate addition. Firstly, Electrochemical Quartz Crystal Microbalance (EQCM) and Global Discharge Optical Emission Spectroscopy (GDOES) were used to investigate the electroplating mechanism of both coatings. The gain mass was 14 and 4.13 μg cm −2 for Ni-W-Sil and Ni-W coatings, respectively. Secondly, the morphology of the composite alloy shows a smooth and homogenous surface with compact cauliflower like-structure identified as silicate incorporation. Finally, after a long immersion into chloride solution, Ni-W-Sil composite film showed a good surface stability and a remarkable mechanical hardness. These proprieties enhanced the electrochemical behavior of the composite alloy

  7. [Study of lung cancer risk in the electroplating industry in Lombardy based on the OCCAM method].

    Science.gov (United States)

    Panizza, C; Bai, E; Oddone, E; Scaburri, Alessandra; Massari, Stefania; Modonesi, C; Crosignani, P

    2011-01-01

    The OCCAM method consists of case-control studies aimed at estimating occupational risks by cancer site, by area and by economic sector, using available archives to identify cases and controls; for exposure definition each subject is assigned to the category code of the economic sector or company where he/she worked the longest, obtained by automatic link with the Social Security Institute (INPS) files. The reference category (unexposed) consists of service industry workers. The economic sector is given by the ATECO category that INPS assigns to each firm. In the Lombardy Region, lung cancer risk evaluated for the "metal treatment" industry as a whole was 1.32 (90% CI 1.33-3.10, 67 cases) for males and 1.33 (90% CI 0.51-3.59, 10 cases) for females. The aim of the study was to estimate lung cancer risk among metal electroplating workers only. The metal electroplating firms were identified according to the detailed description of production, data which was also contained in INPS files, instead of using the "metal treatment" ATECO code. Lung cancer risk was evaluated using 2001-2008 incident cases identified from hospital discharge records of residents in the Lombardy Region. Controls were a sample from National Health Service files. For the group of firms identified as metal electroplating industries the risk was 2.03 (90% CI 1.69-8.32, 18 cases) for males and 3.75 (90% CI 1.38-9.03, 4 cases) for females. Focusing on the true electroplating firms increased the risk estimates. Even though these risk were due to past exposures, case histories and recent acute effects indicate that, at least in some factories, a carcinogenic hazard still exists.

  8. Novel Dual Stage Membrane Bioreactor for the Continuous Remediation of Electroplating Wastewater

    OpenAIRE

    B. A. Q. Santos; S. K. O. Ntwampe; G. Muchatibaya

    2013-01-01

    In this study, the designed dual stage membrane bioreactor (MBR) system was conceptualized for the treatment of cyanide and heavy metals in electroplating wastewater. The design consisted of a primary treatment stage to reduce the impact of fluctuations and the secondary treatment stage to remove the residual cyanide and heavy metal contaminants in the wastewater under alkaline pH conditions. The primary treatment stage contained hydrolyzed Citrus sinensis (C. sinensis) p...

  9. Chemometrics models for assessment of oxidative stress risk in chrome-electroplating workers.

    Science.gov (United States)

    Zendehdel, Rezvan; Shetab-Boushehri, Seyed Vahid; Azari, Mansoor R; Hosseini, Vajihe; Mohammadi, Hamidreza

    2015-04-01

    Oxidative stress is the main cause of hexavalant chromium-induced damage in chrome electroplating workers. The main goal of this study is toxicity analysis and the possibility of toxicity risk categorizing in the chrome electroplating workers based on oxidative stress parameters as prognostic variables. We assessed blood chromium levels and biomarkers of oxidative stress such as lipid peroxidation, thiol (SH) groups and antioxidant capacity of plasma. Data were subjected to principle component analysis (PCA) and artificial neuronal network (ANN) to obtain oxidative stress pattern for chrome electroplating workers. Blood chromium levels increased from 4.42 ppb to 10.6 ppb. Induction of oxidative stress was observed by increased in lipid peroxidation (22.38 ± 10.47 μM versus 14.74 ± 4.82 μM, p chrome electroplaters. The result showed multivariate modeling can be interpreted as the induced biochemical toxicity in the workers exposed to hexavalent chromium. Different occupation groups were assessed on the basis of risk level of oxidative stress which could further justify proceeding engineering control measures.

  10. The use of bio-monitoring to assess exposure in the electroplating industry.

    Science.gov (United States)

    Beattie, Helen; Keen, Chris; Coldwell, Matthew; Tan, Emma; Morton, Jackie; McAlinden, John; Smith, Paul

    2017-01-01

    Workers in the electroplating industry are potentially exposed to a range of hazardous substances including nickel and hexavalent chromium (chromium VI) compounds. These can cause serious health effects, including cancer, asthma and dermatitis. This research aimed to investigate whether repeat biological monitoring (BM) over time could drive sustainable improvements in exposure control in the industry. BM was performed on multiple occasions over 3 years, at 53 electroplating companies in Great Britain. Surface and dermal contamination was also measured, and controls were assessed. Air monitoring was undertaken on repeat visits where previous BM results were of concern. There were significant reductions in urinary nickel and chromium levels over the lifetime of this work in the subset of companies where initially, control deficiencies were more significant. Increased risk awareness following provision of direct feedback to individual workers and targeted advice to companies is likely to have contributed to these reductions. This study has shown that exposures to chromium VI and nickel in the electroplating industry occur via a combination of inhalation, dermal and ingestion routes. Surface contamination found in areas such as canteens highlights the potential for transferral from work areas, and the importance of a regular cleaning regime.

  11. Synthesis of Quaternary Ammonium Salts Based on Diketopyrrolopyrroles Skeletons and Their Applications in Copper Electroplating.

    Science.gov (United States)

    Chen, Biao; Xu, Jie; Wang, Limin; Song, Longfeng; Wu, Shengying

    2017-03-01

    A series of DPP derivatives bearing quaternary ammonium salt centers with different lengths of carbon chains have been designed and synthesized. Their inhibition actions on copper electroplating were first investigated. A total of four diketopyrrolopyrrole (DPP) derivatives showed different inhibition capabilities on copper electroplating. To investigate interactions between metal surface and additives, we used quantum chemical calculations. Static and dynamic surface tension of four DPP derivatives had been measured, and the results showed DPP-10C (1c) with a faster-decreasing rate of dynamic surface tension among the four derivatives, which indicated higher adsorption rate of additive on the cathode surface and gives rise to stronger inhibiting effect of copper electrodeposition. Then, DPP-10C (1c) as the representative additive, was selected for the systematic study of the leveling influence during microvia filling through comprehensive electroplating tests. In addition, field-emission scanning electron microscope images and X-ray diffraction results showed the surface morphology, which indicated that addition of DPP derivative (1c) could lead a fine copper deposit and cause the preferential orientations of copper deposits to change from [220] to [111], which happened in particular at higher concentrations.

  12. Improving Impedance of Implantable Microwire Multi-Electrode Arrays by Ultrasonic Electroplating of Durable Platinum Black

    Science.gov (United States)

    Desai, Sharanya Arcot; Rolston, John D.; Guo, Liang; Potter, Steve M.

    2010-01-01

    Implantable microelectrode arrays (MEAs) have been a boon for neural stimulation and recording experiments. Commercially available MEAs have high impedances, due to their low surface area and small tip diameters, which are suitable for recording single unit activity. Lowering the electrode impedance, but preserving the small diameter, would provide a number of advantages, including reduced stimulation voltages, reduced stimulation artifacts and improved signal-to-noise ratio. Impedance reductions can be achieved by electroplating the MEAs with platinum (Pt) black, which increases the surface area but has little effect on the physical extent of the electrodes. However, because of the low durability of Pt black plating, this method has not been popular for chronic use. Sonicoplating (i.e. electroplating under ultrasonic agitation) has been shown to improve the durability of Pt black on the base metals of macro-electrodes used for cyclic voltammetry. This method has not previously been characterized for MEAs used in chronic neural implants. We show here that sonicoplating can lower the impedances of microwire multi-electrode arrays (MMEA) by an order of magnitude or more (depending on the time and voltage of electroplating), with better durability compared to pulsed plating or traditional DC methods. We also show the improved stimulation and recording performance that can be achieved in an in vivo implantation study with the sonicoplated low-impedance MMEAs, compared to high-impedance unplated electrodes. PMID:20485478

  13. Heavy metal contamination and risk assessment in water, paddy soil, and rice around an electroplating plant.

    Science.gov (United States)

    Liu, Jie; Zhang, Xue-Hong; Tran, Henry; Wang, Dun-Qiu; Zhu, Yi-Nian

    2011-11-01

    The objective of this paper is to assess the impact of long-term electroplating industrial activities on heavy metal contamination in agricultural soils and potential health risks for local residents. Water, soil, and rice samples were collected from sites upstream (control) and downstream of the electroplating wastewater outlet. The concentrations of heavy metals were determined by an atomic absorption spectrophotometer. Fractionation and risk assessment code (RAC) were used to evaluate the environmental risks of heavy metals in soils. The health risk index (HRI) and hazard index (HI) were calculated to assess potential health risks to local populations through rice consumption. Hazardous levels of Cu, Cr, and Ni were observed in water and paddy soils at sites near the plant. According to the RAC analysis, the soils showed a high risk for Ni and a medium risk for Cu and Cr at certain sites. The rice samples were primarily contaminated with Ni, followed by Cr and Cu. HRI values >1 were not found for any heavy metal. However, HI values for adults and children were 2.075 and 1.808, respectively. Water, paddy soil, and rice from the studied area have been contaminated by Cu, Cr, and Ni. The contamination of these elements is related to the electroplating wastewater. Although no single metal poses health risks for local residents through rice consumption, the combination of several metals may threaten the health of local residents. Cu and Ni are the key components contributing to the potential health risks.

  14. Biosynthesis of silver nanoparticles by Pseudomonas spp. isolated from effluent of an electroplating industry.

    Science.gov (United States)

    Punjabi, Kapil; Yedurkar, Snehal; Doshi, Sejal; Deshapnde, Sunita; Vaidya, Shashikant

    2017-08-01

    The aim of this study was to isolate and screen bacteria from soil and effluent of electroplating industries for the synthesis of silver nanoparticles and characterize the potential isolate. Soil and effluent of electroplating industries from Mumbai were screened for bacteria capable of synthesizing silver nanoparticles. From two soils and eight effluent samples 20 bacterial isolates were obtained, of these, one was found to synthesize silver nanoparticles. Synthesis of silver nanoparticle by bacteria was confirmed by undertaking characterization studies of nanoparticles that involved spectroscopy and electron microscopic techniques. The potential bacteria was found to be Gram-negative short rods with its biochemical test indicating Pseudomonas spp . Molecular characterization of the isolate by 16S r DNA sequencing was carried out which confirmed its relation to Pseudomonas hibiscicola ATCC 19867. Stable nanoparticles synthesized were 50 nm in size and variable shapes as seen in SEM micrographs. The XRD and FTIR confirmed the crystalline structure of nanoparticles and presence of biomolecules mainly proteins as agents for reduction and capping of nanoparticles. The study demonstrates synthesis of nanoparticles by bacteria from effluent of electroplating industry. This can be used for large scale synthesis of nanoparticles by cost effective and environmentally benign mode of synthesis.

  15. Determination of total Cr in wastewaters of Cr electroplating factories in the I.organize industry region (Kayseri, Turkey) by ICP-AES.

    Science.gov (United States)

    Yilmaz, Selehattin; Türe, Melike; Sadikoglu, Murat; Duran, Ali

    2010-08-01

    The wastewater pollution in industrial areas is one of the most important environmental problems. Heavy metal pollution, especially chromium pollution in the wastewater sources from electroplating, dyeing, and tannery, has affected the life on earth. This pollution can affect on all ecosystems and human health directly or by food chain. Therefore, the determination of total chromium in this study is of great importance. In this study, accurate, rapid, sensitive, selective, simple, and low-cost technique for the direct determination of total Cr in wastewater samples collected from the some Cr electroplating factories in March 2008 by inductively coupled plasma-atomic emission spectrometry has been developed. The analysis of a given sample is completed in about 15 min by this technique applied. As the result of the chromium analysis, the limit of quantification for the total Cr were founded to be over the limit value (0.05 mg L(-1); WHO, EPA, TSE 266, and inland water quality classification) as 1,898.78+/-0.34 mg/L at station 1 and 3,189.02+/-0.56 mg/L at station 2. The found concentration of total Cr has been determined to be IV class quality water according to the inland water classification. In order to validate the applied method, recovery studies were performed.

  16. Removal of Zn2+ from aqueous single metal solutions and electroplating wastewater with wood sawdust and sugarcane bagasse modified with EDTA dianhydride (EDTAD).

    Science.gov (United States)

    Pereira, Flaviane Vilela; Gurgel, Leandro Vinícius Alves; Gil, Laurent Frédéric

    2010-04-15

    This work describes the preparation of a new chelating material derived from wood sawdust, Manilkara sp., and not only the use of a new support, but also a chemically modified sugarcane bagasse synthesized in our previous work to remove Zn(2+) from aqueous solutions and electroplating wastewater. The first part describes the chemical modification of wood sawdust and sugarcane bagasse using ethylenediaminetetraacetic dianhydride (EDTAD) as modifying agent in order to introduce carboxylic acid and amine functional groups into these materials. The obtained materials such as the modified sugarcane bagasse, EB, and modified wood sawdust, ES were then characterized by infrared spectroscopy (IR) and CHN. The second part evaluates the adsorption capacity of Zn(2+) by EB and ES from aqueous single metal solutions and real electroplating wastewater, which concentration was determined through direct titration with EDTA and inductively coupled plasma (ICP-OES). Adsorption isotherms were developed using Langmuir model. Zn(2+) adsorption capacities were found to be 80 mg/g for ES and 105 mg/g for EB whereas for the industrial wastewater these values were found to be 47 mg/g for ES and 45 mg/g for EB. Zn(2+) adsorption in the wastewater was found to be lower than in Zn(2+) spiked solution due to the competition between other cations and/or interference of other ions, mainly Ca(2+) and Cl(-) that were present in the wastewater. 2009 Elsevier B.V. All rights reserved.

  17. PENGARUH JENIS ANODA PADA PROSES PEMULIHAN LOGAM NIKEL DARI TIRUAN AIR LIMBAH ELECTROPLATING MENGGUNAKAN SEL ELEKTRODEPOSISI

    Directory of Open Access Journals (Sweden)

    Djaenudin Dhaenudin

    2013-11-01

    Full Text Available EFFECT OF ANODES TYPES ON NICKEL RECOVERY FROM SYNTHETIC ELECTROPLATING WASTE ELECTRODEPOSITION CELLS. A study concerning the recovery of nickel from electroplating wastewater artificial solution. The study was conducted with a batch system using electrodeposition cell consisting of two spaces separated by water hyacinth leaf, copper cathode plate, H2SO4 solution anolyte, catholyte solution of NiSO4 plus NaCl supporting electrolyte and anode varied. Electrodeposition performed at the direct current of 5V power for 4 hours each run. The research objective was to obtain the best anode in nickel electrodeposition process of electroplating waste artificial solution. Graphite, stainless steel type AISI 316 and the lead were used as a variation of the anode. Concentration of nickel in the catholyte at baseline 2200 mg/L. The results showed that the anode was a graphite anode with best value decreased by 72.44% nickel concentration, deposition of nickel on the cathode of 0.188 grams and specific energy values ​​of 6.1625 kWh/kg.nickel.   Telah dilakukan penelitian tentang pemulihan logam nikel dari larutan tiruan air limbah electroplating. Penelitian dilakukan dengan sistem batch menggunakan sel elektrodeposisi yang terdiri dari dua ruang yang dipisahkan dengan daun eceng gondok, katoda pelat tembaga, anolit larutan H2SO4, katolit larutan NiSO4 ditambah elektrolit pendukung larutan NaCl dan anoda divariasikan. Elektrodeposisi dilakukan pada listrik searah sebesar 5V selama 4 jam setiap tempuhan. Tujuan penelitian adalah memperoleh anoda terbaik pada proses elektrodeposisi nikel dari larutan tiruan limbah electroplating. Grafit, Stainless Steel  tipe AISI 316 dan timbal digunakan sebagai variasi jenis anoda. Konsentrasi nikel dalam katolit pada awal penelitian 2200 mg/L. Hasil penelitian menunjukkan bahwa anoda grafit merupakan anoda yang paling baik dengan nilai penurunan konsentrasi nikel sebesar 72,44%, deposisi nikel di katoda sebesar 0

  18. Sewage water-free electroplating: Block heating power plant as part of a waste disposal plant. Abwasserfreie Galvanik: Blockheizkraftwerk als Teil einer Entsorgungsanlage

    Energy Technology Data Exchange (ETDEWEB)

    Schilling, R.

    1992-04-01

    The way leading to sewage water-free electroplating requires a lot of measures which have to be attuned to each other. At the end of every planning there comes the energy balance which, specifically for sewage water-free electroplating, is far from satisfactory. (orig.).

  19. Improvement of the tool life of a micro-end mill using nano-sized SiC/Ni electroplating method.

    Science.gov (United States)

    Park, Shinyoung; Kim, Kwang-Su; Roh, Ji Young; Jang, Gyu-Beom; Ahn, Sung-Hoon; Lee, Caroline Sunyong

    2012-04-01

    High mechanical properties of a tungsten carbide micro-end-mill tool was achieved by extending its tool life by electroplating nano-sized SiC particles (electroplating method on the surface of the micro-end-mill tool was applied using SiC particles and Ni particles. Organic additives (saccharin and ammonium chloride) were added in a Watts bath to improve the nickel matrix density in the electroplating bath and to smooth the surface of the co-electroplating. The morphology of the coated nano-sized SiC particles and the composition were measured using Scanning Electron Microscope and Energy Dispersive Spectrometer. As the Ni/SiC co-electroplating layer was applied, the hardness and friction coefficient improved by 50%. Nano-sized SiC particles with 7 wt% were deposited on the surface of the micro-end mill while the Ni matrix was smoothed by adding organic additives. The tool life of the Ni/SiC co-electroplating coating on the micro-end mill was at least 25% longer than that of the existing micro-end mills without Ni/SiC co-electroplating. Thus, nano-sized SiC/Ni coating by electroplating significantly improves the mechanical properties of tungsten carbide micro-end mills.

  20. Chemically-modified graphene sheets as an active layer for eco-friendly metal electroplating on plastic substrates

    International Nuclear Information System (INIS)

    Oh, Joon-Suk; Hwang, Taeseon; Nam, Gi-Yong; Hong, Jung-Pyo; Bae, Ah-Hyun; Son, Sang-Ik; Lee, Geun-Ho; Sung, Hak kyung; Choi, Hyouk Ryeol; Koo, Ja Choon; Nam, Jae-Do

    2012-01-01

    Eco-friendly nickel (Ni) electroplating was carried out on a plastic substrate using chemically modified graphene sheets as an active and conductive layer to initiate electroplating without using conventional pre-treatment or electroless metal-seeding processes. A graphene oxide (GO) solution was self-assembled on a polyethylene terephthalate (PET) film followed by evaporation to give GO layers (thickness around 6.5 μm) on PET (GO/PET) film. Then, the GO/PET film was chemically and thermally reduced to convert the GO layers to reduced graphene oxide (RGO) layers on the PET substrate. The RGO-coated PET (RGO/PET) film showed the sheet resistance of 100 Ω per square. On RGO/PET film, Ni electroplating was conducted under the constant-current condition and the entire surface of the PET film was completely metalized with Ni without any voids.

  1. Effects of barrier composition and electroplating chemistry on adhesion and voiding in copper/dielectric diffusion barrier films

    Energy Technology Data Exchange (ETDEWEB)

    Birringer, Ryan P.; Dauskardt, Reinhold H. [Department of Materials Science and Engineering, Stanford University, Durand Building, Stanford, California 94305-4034 (United States); Shaviv, Roey [Novellus Systems Inc., 4000 North First Street, San Jose, California 95134 (United States); Geiss, Roy H.; Read, David T. [National Institute of Standards and Technology, 325 Broadway, Boulder, Colorado 80305 (United States)

    2011-08-15

    The effects of electroplating chemistry and dielectric diffusion barrier composition on copper voiding and barrier adhesion are reported. Adhesion was quantified using the four-point bend thin film adhesion technique, and voiding in the Cu films was quantified using scanning electron microscopy. A total of 12 different film stacks were investigated, including three different Cu electroplating chemistries and four different barrier materials (SiN, N-doped SiC, O-doped SiC, and dual-layer SiC). Both plating chemistry and barrier composition have a large effect on interface adhesion and voiding in the Cu film. X-ray photoelectron spectroscopy was used to investigate the segregation of Cu electroplating impurities, such as S and Cl, to the Cu/barrier interface. Secondary ion mass spectrometry was used to quantify oxygen content at the Cu/barrier interface in a subset of samples. This interface oxygen content is correlated with measured adhesion values.

  2. Toxicity effects of nickel electroplating effluents treated by photoelectrooxidation in the industries of the Sinos River Basin.

    Science.gov (United States)

    Benvenuti, T; Rodrigues, Mas; Arenzon, A; Bernardes, A M; Zoppas-Ferreira, J

    2015-05-01

    The Sinos river Basin is an industrial region with many tanneries and electroplating plants in southern Brazil. The wastewater generated by electroplating contains high loads of salts and metals that have to be treated before discharge. After conventional treatment, this study applied an advanced oxidative process to degrade organic additives in the electroplating bright nickel baths effluent. Synthetic rinsing water was submitted to physical-chemical coagulation for nickel removal. The sample was submitted to ecotoxicity tests, and the effluent was treated by photoelectrooxidation (PEO). The effects of current density and treatment time were evaluated. The concentration of total organic carbon (TOC) was 38% lower. The toxicity tests of the effluent treated using PEO revealed that the organic additives were partially degraded and the concentration that is toxic for test organisms was reduced.

  3. Reliability improvement of PMZNT relaxor ferroelectrics through surface modification by MnO2 doping against electroplating-induced degradation

    International Nuclear Information System (INIS)

    Cao Jiangli; Li Longtu; Gui Zhilun

    2003-01-01

    Electroplating treatment, scanning electron microscopy (SEM) observation, X-ray photoelectron spectroscopy (XPS) and X-ray diffraction (XRD) analyses were conducted to investigate the reliability improvement of lead magnesium niobate-based ceramics (PMZNT) through MnO 2 vaporous doping against hydrogen reduction during electroplating. The results showed that manganese dopant was reduced to be +3 oxidation state during the sintering and Mn 3+ was incorporated into the perovskite lattice; however, only the outermost ceramics surface was doped while 50 μm beneath kept unchanged. This technique proved to enhance the reliability of PMZNT against electroplating significantly without changing the dielectric properties of ceramics body. Based on the above results, the modification mechanism of MnO 2 vaporous doping was analyzed from the viewpoint of defect chemistry

  4. Toxicity effects of nickel electroplating effluents treated by photoelectrooxidation in the industries of the Sinos River Basin

    Directory of Open Access Journals (Sweden)

    T Benvenuti

    Full Text Available The Sinos river Basin is an industrial region with many tanneries and electroplating plants in southern Brazil. The wastewater generated by electroplating contains high loads of salts and metals that have to be treated before discharge. After conventional treatment, this study applied an advanced oxidative process to degrade organic additives in the electroplating bright nickel baths effluent. Synthetic rinsing water was submitted to physical-chemical coagulation for nickel removal. The sample was submitted to ecotoxicity tests, and the effluent was treated by photoelectrooxidation (PEO. The effects of current density and treatment time were evaluated. The concentration of total organic carbon (TOC was 38% lower. The toxicity tests of the effluent treated using PEO revealed that the organic additives were partially degraded and the concentration that is toxic for test organisms was reduced.

  5. Microstructure and Mechanical Properties of Stainless Steel/Brass Joints Brazed by Sn-Electroplated Ag Brazing Filler Metals

    Science.gov (United States)

    Wang, Xingxing; Peng, Jin; Cui, Datian

    2018-05-01

    To develop a high-Sn-content AgCuZnSn brazing filler metal, the BAg50CuZn was used as the base filler metal and a Sn layer was electroplated upon it. Then, the 304 stainless steel and the H62 brass were induction-brazed with the Sn-plated brazing filler metals. The microstructures of the joints were examined with an optical microscope, a scanning electron microscope and an x-ray diffractometer. The corresponding mechanical properties were obtained with a universal tensile testing machine. The results indicated that the induction brazed joints consisted of the Ag phase, the Cu phase and the CuZn phase. When the content of Sn in the Sn-plated Ag brazing filler metal was 6.0 or 7.2 wt.%, the Cu5Zn8, the Cu41Sn11 and the Ag3Sn phases appeared in the brazed joint. The tensile strength of the joints brazed with the Sn-plated filler metal was higher compared to the joints with the base filler metal. When the content of Sn was 6.0 wt.%, the highest tensile strength of the joint reached to 395 MPa. The joint fractures presented a brittle mode, mixed with a low amount of ductile fracture, when the content of Sn exceeded 6.0 wt.%.

  6. Nanostructured gold microelectrodes for SERS and EIS measurements by incorporating ZnO nanorod growth with electroplating

    Science.gov (United States)

    Zong, Xianli; Zhu, Rong; Guo, Xiaoliang

    2015-01-01

    In this paper, a fine gold nanostructure synthesized on selective planar microelectrodes in micro-chip is realized by using an advanced hybrid fabrication approach incorporating growth of nanorods (NRs) with gold electroplating. By this developed nanostructure, integration of in-situ surface-enhanced Raman spectroscopy (SERS) detection with electrochemical impedance spectroscopy (EIS) measurement for label-free, nondestructive, real-time and rapid monitoring on a single cell has been achieved. Moreover, parameters of Au nanostructures such as size of nanoholes/nanogaps can be controllably adjusted in the fabrication. We have demonstrated a SERS enhancement factor of up to ~2.24 × 106 and double-layer impedance decrease ratio of 90% ~ 95% at low frequency range below 200 kHz by using nanostructured microelectrodes. SERS detection and in-situ EIS measurement of a trapped single cell by using planar microelectrodes are realized to demonstrate the compatibility, multi-functions, high-sensitivity and simplicity of the micro-chip system. This dual function platform integrating SERS and EIS is of great significance in biological, biochemical and biomedical applications. PMID:26558325

  7. Application of alkaline solid residue of electric arc furnace dust for neutralization/purification of electroplating wastewaters.

    Science.gov (United States)

    Elez, Loris; Orescanin, Visnja; Sofilic, Tahir; Mikulic, Nenad; Ruk, Damir

    2008-10-01

    The purpose of this work was development of an appropriate procedure for the neutralization/purification of electroplating wastewater (EWW) with alkaline solid residue (ASR) by-product of the alkaline extraction of zinc and lead from electric arc furnace dust (EAFD). Removal efficiency of ASR at optimum purification conditions (pH 8 and mixing time; 20 minutes) for the elements Pb, Cr (VI), Cr (III), Fe, Ni, Cu and Zn were 94.92%, 97.58%, 99.59%, 99.48%, 97.25% and 99.97%, respectively. The concentrations of all elements in the purified wastewater were significantly lower in relation to the upper permissible limit for wastewaters suitable for discharge into the environment. The remaining waste mud was regenerated in the strong alkaline medium and successfully applied once again for the neutralization/purification of EWW. Removal efficiencies of heavy metals accomplished with regenerated waste mud were comparable to these achieved by original ASR. Elemental concentrations in the leachates of the waste mud were in accordance with regulated values.

  8. The Effect of Surfactant Content over Cu-Ni Coatings Electroplated by the sc-CO₂ Technique.

    Science.gov (United States)

    Chuang, Ho-Chiao; Sánchez, Jorge; Cheng, Hsiang-Yun

    2017-04-19

    Co-plating of Cu-Ni coatings by supercritical CO₂ (sc-CO₂) and conventional electroplating processes was studied in this work. 1,4-butynediol was chosen as the surfactant and the effects of adjusting the surfactant content were described. Although the sc-CO₂ process displayed lower current efficiency, it effectively removed excess hydrogen that causes defects on the coating surface, refined grain size, reduced surface roughness, and increased electrochemical resistance. Surface roughness of coatings fabricated by the sc-CO₂ process was reduced by an average of 10%, and a maximum of 55%, compared to conventional process at different fabrication parameters. Cu-Ni coatings produced by the sc-CO₂ process displayed increased corrosion potential of ~0.05 V over Cu-Ni coatings produced by the conventional process, and 0.175 V over pure Cu coatings produced by the conventional process. For coatings ~10 µm thick, internal stress developed from the sc-CO₂ process were ~20 MPa lower than conventional process. Finally, the preferred crystal orientation of the fabricated coatings remained in the (111) direction regardless of the process used or surfactant content.

  9. Influence of voltage input to heavy metal removal from electroplating wastewater using electrocoagulation process

    Science.gov (United States)

    Wulan, D. R.; Cahyaningsih, S.; Djaenudin

    2017-03-01

    In medium capacity, electroplating industry usually treats wastewater until 5 m3 per day. Heavy metal content becomes concern that should be reduced. Previous studies performed electrocoagulation method on laboratory scale, either batch or continuous. This study was aimed to compare the influence of voltage input variation into heavy metal removal in electroplating wastewater treatment using electrocoagulation process on laboratory-scale in order to determine the optimum condition for scaling up the reactor into pilot-scale. The laboratory study was performed in 1.5 L glass reactor in batch system using wastewater from electroplating industry, the voltage input varied at 20, 30 and 40 volt. The electrode consisted of aluminium 32 cm2 as sacrifice anode and copper 32 cm2 as cathode. During 120 min electrocoagulation process, the pH value was measured using pH meter, whereas the heavy metal of chromium, copper, iron, and zinc concentration were analysed using Atomic Absorption Spectrophotometer (AAS). Result showed that removal of heavy metals from wastewater increased due to the increasing of voltage input. Different initial concentration of heavy metals on wastewater, resulted the different detention time. At pilot-scale reactor with 30 V voltage input, chromium, iron, and zinc reached removal efficiency until 89-98%, when copper reached 79% efficiency. At 40V, removal efficiencies increased on same detention time, i.e. chromium, iron, and zinc reached 89-99%, whereas copper reached 85%. These removal efficiencies have complied the government standard except for copper that had higher initial concentration in wastewater. Kinetic rate also calculated in this study as the basic factor for scaling up the process.

  10. Preparation of the electroplated Ni and Co films for applying betavoltaic battery and Moessbauer source

    International Nuclear Information System (INIS)

    Uhm, Young Rang; Choi, Sang Mu; Kim, Jin Joo; Kim, Jong Bum; Son, Kwang Jae; Hong, Jintae

    2016-01-01

    The reverse occurs at the anode where metallic nickel is dissolved to form divalent positively charged ions that enter the solution. The nickel ions discharged at the cathode are replenished by those formed at the anode. In this study, a Co-and Ni- plating solution is prepared using two different baths. One is the acid-based buffer (pH 3-4) containing boric acid, sodium chloride, and saccharin. The rest is the base-based buffer (pH 10) containing hydrazine hydrate and ammonium citrate. The optimization of the electroplating parameters for the deposition of Co on plate was considered as indispensable. A betavoltaic battery was fabricated using Ni-63 attached on a P-N junction semiconductor, and the I-V characteristics were measured using a probe station. The thickness-dependent self-shielding effect of the radioisotope layer was investigated. Also, the aim of this work was determination of the optimal parameters for thermal diffusion of the electroplated Co into the Rh structure. To establish preparation of betavoltaic battery, and Moessbauer source, natural Ni and Co were electroplated on the Rh plate. Both the acid-based buffer (pH 3) and the alkarine-based buffer (pH 10) are used for plating bath. The deposition yield of the alkarine electrolyte is relatively higher than those of the acidic bath. optimum conditions for the homogeneous diffusion is determined at annealing temperatures of 1100 .deg. C for 3h under the high vacuum atmosphere (10"-"5 hPa). The proposed condition in this study should be applied to prepare 57Co/Rh Moessbauer source at near future

  11. Enhancing the CuCrZr/316L HIP-joint by Ni electroplating

    Energy Technology Data Exchange (ETDEWEB)

    Wei, R. [Institute of Plasma Physics, Chinese Academy of Sciences, Hefei, 230031 (China); Science Island Branch of Graduate School, University of Science & Technology of China, Hefei, 230031 (China); Zhao, S.X., E-mail: sxzhao@impcas.ac.cn [Institute of Modern Physics, Chinese Academy of Science, Lanzhou, 730000 (China); Dong, H.; Che, H.Y. [Advanced Technology and Materials Co. Ltd., Beijing, 100081 (China); Li, Q.; Wang, W.J.; Wang, J.C.; Wang, X.L.; Sun, Z.X. [Institute of Plasma Physics, Chinese Academy of Sciences, Hefei, 230031 (China); Luo, G.-N. [Institute of Plasma Physics, Chinese Academy of Sciences, Hefei, 230031 (China); Science Island Branch of Graduate School, University of Science & Technology of China, Hefei, 230031 (China); Hefei Center for Physical Science and Technology, Hefei, 230022 (China); Hefei Science Center of Chinese Academy of Sciences, Hefei, 230027 (China)

    2017-04-15

    Highlights: • The quality of CuCrZr/316L HIP-joint can be enhanced by nickel electroplating on CuCrZr and 316L. • Nickel layer can prevent the occurrence of nickel-poor region in 316L and protect CuCrZr from oxidation. • A Charpy Impact Value as high as 111.5 ± 3.3 J/cm{sup 2} can be obtained by HIP at 980 °C, 140 MPa for 2 h. • At high temperature, CuCrZr is easily oxidized even in the situation of a high vacuum degree of 2 × 10{sup −5} Pa. - Abstract: The quality of CuCrZr/316L joint is crucial for the safety of ITER hypervapotron cooling structure and hot isostatic pressing (HIP) is an important bonding technique for this structure. In this paper, the authors present a finding that the CuCrZr/316L HIP-joint can be enhanced by nickel electroplating on 316L and CuCrZr. A Charpy Impact Value as high as 111.5 ± 3.3 J/cm{sup 2}, which is more than two times the value in a published article, is obtained. The influence of nickel electroplating is twofold: (1) it can prevent the occurrence of nickel-poor region in 316L and the formation of ferrite; (2) it can protect CuCrZr from oxidation during the heating stage of HIP. However, tensile test is not as effective as Charpy Impact Test in characterizing the bonding quality of the CuCrZr/316L HIP-joint. The surface treatment employed in this study is amenable to batch-scale industrial manufacturing at low cost.

  12. Biomarkers of oxidative stress in electroplating workers exposed to hexavalent chromium.

    Science.gov (United States)

    Pan, Chih-Hong; Jeng, Hueiwang Anna; Lai, Ching-Huang

    2018-01-01

    This study evaluates levels of biomarkers of oxidative DNA damage and lipid peroxidation in 105 male workers at 16 electroplating companies who had been exposed to hexavalent chromium (Cr(VI)). The study participants were 230 non-smoking male workers, comprising 105 electroplating workers who had been exposed to chromium and 125 control subjects who performed office tasks. Personal air samples, spot urine samples, hair samples, fingernail samples and questionnaires were used to quantify exposure to Cr(VI), oxidative DNA damage, lipid peroxidation, and environmental pollutants. Both the geometric mean personal concentrations of Cr(VI) of the Cr-exposed workers and the total Cr concentrations in the air to which they were exposed significantly exceeded those for the control subjects. The geometric mean concentrations of Cr in urine, hair and fingernails, and the urinary 8-hydroxy-2'-deoxyguanosine (8-OHdG), and malondialdehyde (MDA) levels in the Cr(VI) exposed workers exceeded those in the control subjects. Daily cumulative Cr(VI) exposure and urinary Cr were significantly correlated with urinary 8-OHdG levels following adjustments for covariates. A ten-fold increase in urinary Cr level was associated with a 1.73-fold increase in urinary 8-OHdG level. Daily cumulative Cr(VI) exposure and urinary Cr level were significantly correlated with urinary MDA level following adjustments for covariates. A ten-fold increase in urinary Cr was associated with a 1.45-fold increase in urinary MDA. Exposure to Cr(VI) increased oxidative DNA injury and the oxidative deterioration of lipids in electroplating workers.

  13. Preparation of the electroplated Ni and Co films for applying betavoltaic battery and Moessbauer source

    Energy Technology Data Exchange (ETDEWEB)

    Uhm, Young Rang; Choi, Sang Mu; Kim, Jin Joo; Kim, Jong Bum; Son, Kwang Jae; Hong, Jintae [Korea Atomic Energy Research Institute, Daejeon (Korea, Republic of)

    2016-10-15

    The reverse occurs at the anode where metallic nickel is dissolved to form divalent positively charged ions that enter the solution. The nickel ions discharged at the cathode are replenished by those formed at the anode. In this study, a Co-and Ni- plating solution is prepared using two different baths. One is the acid-based buffer (pH 3-4) containing boric acid, sodium chloride, and saccharin. The rest is the base-based buffer (pH 10) containing hydrazine hydrate and ammonium citrate. The optimization of the electroplating parameters for the deposition of Co on plate was considered as indispensable. A betavoltaic battery was fabricated using Ni-63 attached on a P-N junction semiconductor, and the I-V characteristics were measured using a probe station. The thickness-dependent self-shielding effect of the radioisotope layer was investigated. Also, the aim of this work was determination of the optimal parameters for thermal diffusion of the electroplated Co into the Rh structure. To establish preparation of betavoltaic battery, and Moessbauer source, natural Ni and Co were electroplated on the Rh plate. Both the acid-based buffer (pH 3) and the alkarine-based buffer (pH 10) are used for plating bath. The deposition yield of the alkarine electrolyte is relatively higher than those of the acidic bath. optimum conditions for the homogeneous diffusion is determined at annealing temperatures of 1100 .deg. C for 3h under the high vacuum atmosphere (10{sup -5} hPa). The proposed condition in this study should be applied to prepare 57Co/Rh Moessbauer source at near future.

  14. Electrochemistry of metal complexes applications from electroplating to oxide layer formation

    CERN Document Server

    Survila, Arvydas

    2015-01-01

    This book aims to sequentially cover all the major stages of electrochemical processes (mass transport, adsorption, charge transfer), with a special emphasis on their deep interrelation. Starting with general considerations on equilibria in solutions and at interfaces as well as on mass transport, the text acquaints readers with the theory and common experimental practice for studying electrochemical reactions of metals complexes. The core part of the book deals with all important aspects of electroplating, including a systematic discussion of co-deposition of metals and formation of alloys.

  15. Hydrogen embrittlement of high strength steel electroplated with zincâ  cobalt allo

    OpenAIRE

    Hillier, Elizabeth M. K.; Robinson, M. J.

    2004-01-01

    Slow strain rate tests were performed on quenched and tempered AISI 4340 steel to measure the extent of hydrogen embrittlement caused by electroplating with zincâ  cobalt alloys. The effects of bath composition and pH were studied and compared with results for electrodeposited cadmium and zincâ  10%nickel. It was found that zincâ  1%cobalt alloy coatings caused serious hydrogen embrittlement (EI 0.63); almost as severe as that of cadmium (EI 0.78). Baking cadmium plate...

  16. Very high cycle fatigue crack initiation in electroplated Ni films under extreme stress gradients

    International Nuclear Information System (INIS)

    Baumert, E.K.; Pierron, O.N.

    2012-01-01

    A characterization technique based on kilohertz micro-resonators is presented to investigate the very high cycle fatigue behavior of 20 μm thick electroplated Ni films with a columnar microstructure (grain diameter less than 2 μm). The films exhibit superior fatigue resistance due to the extreme stress gradients at the surface. The effects of stress amplitude and environment on the formation of fatigue extrusions and micro-cracks are discussed based on scanning electron microscopy and the tracking of the specimens’ resonant frequency.

  17. Enhancement of Life Time of the Dimensionally Stable Anode for Copper Electroplating Applications

    Directory of Open Access Journals (Sweden)

    Son Seong Ho

    2017-06-01

    Full Text Available In order to enhance the long-term stability of DSA for copper electroplating process, in the present study, noble metal oxides with excellent electrochemical properties was used and optimum condition was determined the ratio of noble metal oxides, surface pre-treatment of titanium substrate and heat treatment. The effect of the surface pretreatment of titanium substrate and ratio of noble metal oxides were estimated by accelerated test at the highly current density conditions. The lifetime of DSA increase six-fold higher as the oxide thickness of Ta 7 : Ir 3 composition ratio. Under the optimal condition, surface pretreatment led to dramatic increase in the lifetime of DSA.

  18. Gold coated metal nanostructures grown by glancing angle deposition and pulsed electroplating

    Science.gov (United States)

    Grüner, Christoph; Reeck, Pascal; Jacobs, Paul-Philipp; Liedtke, Susann; Lotnyk, Andriy; Rauschenbach, Bernd

    2018-05-01

    Nickel based nanostructures are grown by glancing angle deposition (GLAD) on flat and pre-patterned substrates. These fabricated porous thin films were subsequently coated by pulsed electroplating with gold. The morphology and conformity of the gold coating were investigated by scanning electron microscopy and X-ray diffraction. Controlled growth of closed gold layers on the nanostructures could be achieved, while the open-pore structure of the nanosculptured thin films was preserved. Such gold coated nanostructures are a candidate for optical sensing and catalysis applications. The demonstrated method can be applied for numerous material combinations, allowing to provide GLAD thin films with new surface properties.

  19. Square pulse current wave’s effect on electroplated nickel hardness

    Directory of Open Access Journals (Sweden)

    Bibian Alonso Hoyos

    2006-09-01

    Full Text Available The effects of frequency, average current density and duty cycle on the hardness of electroplated nickel were studied in Watts and sulphamate solutions by means of direct and square pulse current. The results in Watts’ solutions revealed greater hardness at low duty cycle, high average current density and high square pulse current frequency. There was little variation in hardness in nickel sulphamate solutions to changes in duty cycle and wave frequency. Hardness values obtained in the Watts’ bath with square pulse current were higher than those achieved with direct current at the same average current density; such difference was not significant in sulphamate bath treatment.

  20. Mortality among workers in a die-casting and electroplating plant.

    Science.gov (United States)

    Silverstein, M; Mirer, F; Kotelchuck, D; Silverstein, B; Bennett, M

    1981-01-01

    A proportional mortality and case-referent analysis of 238 deaths among hourly employees in an automobile hardware manufacturing plant was conducted. The major operations of the plant were zinc die casting and electroplating. Chemical exposure included die-casting emissions and mists from chrome and nickel plating. The chief proportional mortality finding was a significant excess of lung cancer among both white men and women. A case-referent analysis indicated a possible association between lung cancer and work in certain departments. The findings support the hypothesis of a work-related carcinogenic risk. Follow-up recommendations have been made.

  1. Directed batch assembly of three-dimensional helical nanobelts through angular winding and electroplating

    International Nuclear Information System (INIS)

    Bell, D J; Bauert, T E; Zhang, L; Dong, L X; Sun, Y; Gruetzmacher, D; Nelson, B J

    2007-01-01

    This paper presents a new technique for the directed batch assembly of rolled-up three-dimensional helical nanobelts. The wet etch time is controlled in order for the loose end of the self-formed SiGe/Si/Cr nanobelts to be located over an electrode by taking advantage of the additional angular winding motion in the lateral direction. In a subsequent Au electroplating step, contacts are electroformed and the batch assembly is completed, while at the same time the conductance of the structures is increased

  2. Laboratory scale electroplating and processing of long lengths of an in situ Cu-Nb3Sn superconductors

    International Nuclear Information System (INIS)

    LeHuy, H.; Germain, L.; Roberge, R.; Foner, S.; Massachusetts Inst. of Tech., Cambridge

    1984-01-01

    A laboratory scale continuous tin electroplating system is described and used to evaluate the effect of various parameters of the alkaline and acid baths plating process. Tin electroplating is shown to be simple and reliable. With an 8 m immersion length production speeds of the order of 1 m min -1 are possible in an alkaline bath at 80degC. An acid bath gives satisfactory tinning deposits with a production speed of up to 3 m min -1 at room temperature. (author)

  3. Fabrication of combined-scale nano- and microfluidic polymer systems using a multilevel dry etching, electroplating and molding process

    DEFF Research Database (Denmark)

    Tanzi, Simone; Østergaard, Peter Friis; Matteucci, Marco

    2012-01-01

    Microfabricated single-cell capture and DNA stretching devices have been produced by injection molding. The fabrication scheme employed deep reactive ion etching in a silicon substrate, electroplating in nickel and molding in cyclic olefin polymer. This work proposes technical solutions to fabric......Microfabricated single-cell capture and DNA stretching devices have been produced by injection molding. The fabrication scheme employed deep reactive ion etching in a silicon substrate, electroplating in nickel and molding in cyclic olefin polymer. This work proposes technical solutions...

  4. Synthesis and characterization of metal oxide semiconductors by a facile co-electroplating-annealing method and formation of ZnO/CuO pn heterojunctions with rectifying behavior

    Science.gov (United States)

    Turkdogan, Sunay; Kilic, Bayram

    2018-01-01

    We have developed a unique growth method and demonstrated the growth of CuO and ZnO semiconductor materials and the fabrication of their pn heterojunctions in ambient atmosphere. The pn heterojunctions were constructed using inherently p-type CuO and inherently n-type ZnO materials. Both p- and n-type semiconductors and pn heterojunctions were prepared using a simple but versatile growth method that relies on the transformation of electroplated Cu and Zn metals into CuO and ZnO semiconductors, respectively and is capable of a large-scale production desired in most of the applications. The structural, chemical, optical and electrical properties of the materials and junctions were investigated using various characterization methods and the results show that our growth method, materials and devices are quite promising to be utilized for various applications including but not limited to solar cells, gas/humidity sensors and photodetectors.

  5. Industry participation workshop: Chromium electroplating of superconductor strand. Proceedings

    International Nuclear Information System (INIS)

    1994-01-01

    The primary objective of the workshop was to inform US plating vendors about the opportunity to participate in the effort on Cr plating of large quantities of superconducting wires required for the ITER and the TPX projects and DOE's interest in developing several reliable and high quality suppliers of Chromium plating services for the superconducting strand industry. The objective was also to inform plating vendors about the Cr plating technology developed in LLNL and invite interested plating vendors to get the technology. Finally the workshop was intended to inform the plating vendors about the plan to get verification of capability of two to four vendors for Cr plating of superconducting strands

  6. RF properties of superconducting Pb electroplated onto Cu

    International Nuclear Information System (INIS)

    Delayen, J.R.

    1988-01-01

    The properties of Pb as a superconducting material for high power rf applications are reviewed. The most common method of producing Pb superconducting resonators, which is by electrodeposition of a thin layer on a Cu substrate, is described, and some suggestions for further development are presented. 56 references, 11 figures, 1 table

  7. Warpage Analysis of Electroplated Cu Films on Fiber-Reinforced Polymer Packaging Substrates

    Directory of Open Access Journals (Sweden)

    Cheolgyu Kim

    2015-06-01

    Full Text Available This paper presents a warpage analysis method that predicts the warpage behavior of electroplated Cu films on glass fiber-reinforced polymer (GFRP packaging substrates. The analysis method is performed using the following sequence: fabricate specimens for scanning 3D contours, transform 3D data into curvatures, compute the built-in stress of the film using a stress-curvature analytic model, and verify it through comparisons of the finite element method (FEM simulations with the measured data. The curvature is used to describe the deflection and warpage modes and orientations of the specimen. Two primary factors that affect the warpage behavior of the electroplated Cu film on FRP substrate specimens are investigated. The first factor is the built-in stress in a Cu film that explains the room temperature warpage of the specimen under no thermal process. The second factor is the misfit of the coefficient of thermal expansion (CTE between the Cu and FRP layer, which is a dominant factor during the temperature change. The calculated residual stress, and predicted curvatures using FEM simulation throughout the reflow process temperature range between 25 and 180 °C are proven to be accurate by the comparison of the FEM simulations and experiment measurements.

  8. [Distribution Characteristics of Heavy Metals in Environmental Samples Around Electroplating Factories and the Health Risk Assessment].

    Science.gov (United States)

    Guo, Peng-ran; Lei, Yong-qian; Zhou, Qiao-li; Wang, Chang; Pan, Jia-chuan

    2015-09-01

    This study aimed to investigate the pollution degree and human health risk of heavy metals in soil and air samples around electroplating factories. Soil, air and waste gas samples were collected to measure 8 heavy metals (As, Cd, Cr, Cu, Hg, Ni, Pb and Zn) in two electroplating factories, located in Baiyun district of Guangzhou city. Geoaccumulation index and USEPA Risk Assessment Guidance for Superfund (RAGS) were respectively carried out. Results showed that concentrations of Hg and Pb in waste gas and Cr in air samples were higher than limits of the corresponding quality standards, and concentrations of Cd, Hg and Zn in soil samples reached the moderate pollution level. The HQ and HI of exposure by heavy metals in air and soil samples were both lower than 1, indicating that there was no non-carcinogen risk. CRAs and CRCr in soil samples were beyond the maximum acceptable level of carcinogen risk (10(-4)), and the contribution rate of CRCr to TCR was over 81%. CRCr, CRNi and TCR in air samples were in range of 10(-6) - 10(-4), indicating there was possibly carcinogen risk but was acceptable risk. CR values for children were higher than adults in soils, but were higher for adults in air samples. Correlation analysis revealed that concentrations of heavy metals in soils were significantly correlated with these in waste gas samples, and PCA data showed pollution sources of Cd, Hg and Zn in soils were different from other metals.

  9. Simultaneous bioaccumulation of multiple metals from electroplating effluent using Aspergillus lentulus.

    Science.gov (United States)

    Mishra, Abhishek; Malik, Anushree

    2012-10-15

    Toxic impacts of heavy metals in the environment have lead to intensive research on various methods of heavy metal remediation. However, in spite of abundant work on heavy metals removal from simple synthetic solutions, a very few studies demonstrate the potential of microbial strains for the treatment of industrial effluents containing mixtures of metals. In the present study, the efficiency of an environmental isolate (Aspergillus lentulusFJ172995), for simultaneous removal of chromium, copper and lead from a small-scale electroplating industry effluent was investigated. Initial studies with synthetic solutions infer that A. lentulus has a remarkable tolerance against Cr, Cu, Pb and Ni. During its growth, a significant bioaccumulation of individual metal was recorded. After 5 d of growth, the removal of metals from synthetic solutions followed the trend Pb(2+) (100%) > Cr(3+) (79%) > Cu(2+) (78%), > Ni(2+) (42%). When this strain was applied to the treatment of multiple metal containing electroplating effluent (after pH adjustment), the metal concentrations decreased by 71%, 56% and 100% for Cr, Cu and Pb, respectively within 11 d. Based on our results, we propose that the simultaneous removal of hazardous metals from industrial effluents can be accomplished using A. lentulus. Copyright © 2012 Elsevier Ltd. All rights reserved.

  10. Efficient removal of sulfur hexafluoride (SF6) through reacting with recycled electroplating sludge.

    Science.gov (United States)

    Zhang, Jia; Zhou, Ji Zhi; Liu, Qiang; Qian, Guangren; Xu, Zhi Ping

    2013-06-18

    This paper reports that recycled electroplating sludge is able to efficiently remove greenhouse gas sulfur hexafluoride (SF6). The removal process involves various reactions of SF6 with the recycled sludge. Remarkably, the sludge completely removed SF6 at a capacity of 1.10 mmol/g (SF6/sludge) at 600 °C. More importantly, the evolved gases were SO2, SiF4, and a limited amount of HF, with no toxic SOF4, SO2F2, or SF4 being detected. These generated gases can be readily captured and removed by NaOH solution. The reacted solids were further found to be various metal fluorides, thus revealing that SF6 removal takes place by reacting with various metal oxides and silicate in the sludge. Moreover, the kinetic investigation revealed that the SF6 reaction with the sludge is a first-order chemically controlled process. This research thus demonstrates that the waste electroplating sludge can be potentially used as an effective removal agent for one of the notorious greenhouse gases, SF6.

  11. [Effect of simulated heavy metal leaching solution of electroplating sludge on the bioactivity of Acidithiobacillus ferrooxidans].

    Science.gov (United States)

    Xie, Xin-Yuan; Sun, Pei-De; Lou, Ju-Qing; Guo, Mao-Xin; Ma, Wang-Gang

    2013-01-01

    An Acidithiobacillus ferrooxidans strain WZ-1 was isolated from the tannery sludge in Wenzhou, Zhejiang Province in China. The cell of WZ-1 strain is Gram negative and rod-shaped, its 16S rDNA sequence is closely related to that of Acidithiobacillus ferrooxidans ATCC23270 with 99% similarity. These results reveal that WZ-1 is a strain of Acidithiobacillus ferrooxidans. The effects of Ni2+, Cr3+, Cu2+, Zn2+ and 5 kinds of simulated leaching solutions of electroplating sludge on the bioactivity of Fe2+ oxidation and apparent respiratory rate of WZ-1 were investigated. The results showed that Ni2+ and Cr3+ did not have any influence on the bioactivity of WZ-1 at concentrations of 5.0 g x L(-1) and 0.1 g x L(-1), respectively. WZ-1 showed tolerance to high levels of Ni2+, Zn2+ (about 30.0 g x L(-1)), but it had lower tolerance to Cr3+ and Cu2+ (0.1 g x L(-1) Cr3+ and 2.5 g x L(-1) Cu2+). Different kinds of simulated leaching solution of electroplating sludge had significant differences in terms of their effects on the bioactivity of WZ-1 with a sequence of Cu/Ni/Cr/Zn > Cu/Ni/Zn > Cu/Cr/Zn > Cu/Ni/Cr > Ni/Cr/Zn.

  12. Electroplating sludge derived zinc-ferrite catalyst for the efficient photo-Fenton degradation of dye.

    Science.gov (United States)

    Cao, Zhenbang; Zhang, Jia; Zhou, Jizhi; Ruan, Xiuxiu; Chen, Dan; Liu, Jianyong; Liu, Qiang; Qian, Guangren

    2017-05-15

    A zinc-dominant ferrite catalyst for efficient degradation of organic dye was prepared by the calcination of electroplating sludge (ES). Characterizations indicated that zinc ferrite (ZnFe 2 O 4 ) coexisted with Fe 2 O 3 structure was the predominant phase in the calcined electroplating sludge (CES). CES displayed a high decolorization ratio (88.3%) of methylene blue (MB) in the presence of H 2 O 2 combined with UV irradiation. The high efficiency could be ascribed to the photocatalytic process induced by ZnFe 2 O 4 and the photo-Fenton dye degradation by ferrous content, and a small amount of Al and Mg in the sludge might also contribute to the catalysis. Moreover, the degradation capability of dye by CES was supported by the synthetic ZnFe 2 O 4 with different Zn to Fe molar ratio (n(Zn): n(Fe)), as 84.81%-86.83% of dye was removed with n(Zn): n(Fe) ranged from 1:0.5 to 1:3. All synthetic ferrite samples in the simulation achieved adjacent equilibrium decolorization ratio, the flexible proportioning of divalent metal ions (M 2+ ) to trivalent metal ions (M 3+ ) applied in the synthesis indicated that the catalyst has a high availability. Therefore, an efficacious catalyst for the degradation of dye can potentially be derived from heavy metal-containing ES, it's a novel approach for the reutilization of ES. Copyright © 2016 Elsevier Ltd. All rights reserved.

  13. Effective Reuse of Electroplating Rinse Wastewater by Combining PAC with H2O2/UV Process.

    Science.gov (United States)

    Yen, Hsing Yuan; Kang, Shyh-Fang; Lin, Chen Pei

    2015-04-01

    This study evaluated the performance of treating electroplating rinse wastewater by powder activated carbon (PAC) adsorption, H2O2/UV oxidation, and their combination to remove organic compounds and heavy metals. The results showed that neither the process of PAC adsorption nor H2O2/UV oxidation could reduce COD to 100 mg/L, as enforced by the Taiwan Environmental Protection Agency. On the other hand, the water sample treated by the combined approach of using PAC (5 g/L) pre-adsorption and H2O2/UV post-oxidation (UV of 64 W, H2O2 of 100 mg/L, oxidation time of 90 min), COD and DOC were reduced to 8.2 mg/L and 3.8 mg/L, respectively. Also, the combined approach reduced heavy metals to meet the effluent standards and to satisfy the in-house water reuse criteria for the electroplating factory. The reaction constant analysis indicated that the reaction proceeded much more rapidly for the combined process. Hence, it is a more efficient, economic and environmentally friendly process.

  14. [Effect of simulated inorganic anion leaching solution of electroplating sludge on the bioactivity of Acidithiobacillus ferrooxidans].

    Science.gov (United States)

    Chen, Yan; Huang, Fang; Xie, Xin-Yuan

    2014-04-01

    An Acidithiobacillus ferrooxidans strain WZ-1 (GenBank sequence number: JQ968461) was used as the research object. The effects of Cl-, NO3-, F- and 4 kinds of simulated inorganic anions leaching solutions of electroplating sludge on the bioactivity of Fe2+ oxidation and apparent respiratory rate of WZ-1 were investigated. The results showed that Cl-, NO3(-)- didn't have any influence on the bioactivity of WZ-1 at concentrations of 5.0 g x L(-1), 1.0 g x L(-1), respectively. WZ-1 showed tolerance to high levels of Cl- and NO3- (about 10.0 g x L(-1), 5.0 g x L(-1), respectively), but it had lower tolerance to F- (25 mg x L(-1)). Different kinds of simulated inorganic anions leaching solutions of electroplating sludge had significant differences in terms of their effects on bioactivity of WZ-1 with a sequence of Cl-/NO3(-)/F(-) > or = NO3(-)/F(-) > Cl-/F(-) > Cl(-)/NO3(-).

  15. [Heavy metal pollution characteristics and ecological risk analysis for soil around Haining electroplating industrial park].

    Science.gov (United States)

    Li, Jiong-Hui; Weng, Shan; Fang, Jing; Huang, Jia-Lei; Lu, Fang-Hua; Lu, Yu-Hao; Zhang, Hong-Ming

    2014-04-01

    The pollution status and potential ecological risks of heavy metal in soils around Haining electroplating industrial park were studied. Hakanson index approach was used to assess the ecological hazards of heavy metals in soils. Results showed that average concentrations of six heavy metals (Cu, Ni, Pb, Zn, Cd and Cr) in the soils were lower than the secondary criteria of environmental quality standard for soils, indicating limited harmful effects on the plants and the environment in general. Though the average soil concentrations were low, heavy metal concentrations in six sampling points located at the side of road still exceeded the criteria, with excessive rate of 13%. Statistic analysis showed that concentrations of Cu and Cd in roadside soils were significantly higher than those in non-roadside soils, indicating that the excessive heavy metal accumulations in the soil closely related with traffic transport. The average potential ecological hazard index of soils around Haining electroplating industrial park was 46.6, suggesting a slightly ecological harm. However, the potential ecological hazard index of soils with excessive heavy metals was 220-278, suggesting the medium ecological hazards. Cd was the most seriously ecological hazard factor.

  16. Study of the electroplated of Ni for betavoltaic battery using PN junction without seed layer

    Energy Technology Data Exchange (ETDEWEB)

    Uhm, Young Rang; Kim, Jong Bum; Son, Kwang Jae [Korea Atomic Energy Research Institute, Daejeon (Korea, Republic of); Cho, Byoung Gun [Electronics and Telecommunications Research Institute, Daejeon (Korea, Republic of)

    2015-10-15

    The mechanism of a nuclear battery is same as the P.N junction diode for solar cell application. The photovoltaic is operated by converting photons into electrical energy in the junction. In a betavoltaic battery, beta particles are collected and converted into electrical energy with a similar principle as a photovoltaic. If a radioisotope (RI) with a long half-life (over 100 years) is used, the lifetime of the power source is extended to as long as the half-life time of the RI. Hence, the power sources we describe could extend a system's operating life by several decades or even a century, during which time the system can gain learned behavior without worrying about the power turning off. The beta spectrum of {sup 63}Ni is below the radiation damage threshold (approximately 200 keV for Si) of semiconductors such as Si and SiC. Beta particles of 63Ni were deposited by electroplating on the Ni-foil substrate and attached on the trench P-N absorber with a spacing of 50 μm. The optimum total thickness of the 63Ni layer was determined to be about 2 μm, when regarding the minimum self-shielding effect of the beta-ray (β-ray). The optimum condition of the electroplating {sup 63}Ni was determined at current density of 20 mA/cm{sup 2}.

  17. Toxicity assessment of untreated/treated electroplating sludge using human and plant bioassay.

    Science.gov (United States)

    Orescanin, Visnja; Durgo, Ksenija; Mikelic, Ivanka Lovrencic; Halkijevic, Ivan; Kuspilic, Marin

    2018-04-30

    The purpose of this work was to assess the risk to the environment arising from the electroplating sludge from both chemical and toxicological point of view. Both approaches were used for the assessment of the treatment efficiency which consisted of CaO based solidification followed by thermal treatment at 400°C. The elemental composition was determined in the bulk samples and the leachates of untreated sludge. The toxicity of the leachate was determined using two human colorectal adenocarcinoma cell lines (Caco-2 and SW 480) and Hordeum vulgare L. based plant bioassay. The same toxicity tests were employed to the leachate of the treated sludge. Untreated sludge showed extremely high cytotoxic effect to both human and plant bio-system in dose-dependent manner. The percentages higher than 0.5% and 0.05% of the leachate caused significant cytotoxic effect on Caco-2 and SW 480 cells, respectively. The percentages of the leachate higher than 0.05% also showed significant toxic effect to H. vulgare L. bio-system with complete arrest of seed germination following the treatment with 100% to 5% of the leachate. The leachate of the treated sludge showed no toxicity to any of the test systems confirming the efficiency and justification of the employed procedures for the detoxification of electroplating sludge.

  18. Removal of chromium (VI) from electroplating wastewater using an anion exchanger derived from rice straw.

    Science.gov (United States)

    Cao, Wei; Dang, Zhi; Yia, Xiao-Yun; Yang, Chen; Lu, Gui-Ning; Liu, Yun-Feng; Huang, Se-Yan; Zheng, Liu-Chun

    2013-01-01

    An anion exchanger from rice straw was used to remove Cr (VI) from synthetic wastewater and electroplating effluent. The exchanger was characterized using Fourier transform infrared (FTIR) spectrum and scanning electron microscopy (SEM), and it was found that the quaternary amino group and hydroxyl group are the main functional groups on the fibrous surface of the exchanger. The effect of contact time, initial concentration and pH on the removal of Cr (VI), and adsorption isotherms at different temperature, was investigated. The results showed that the removal of Cr (VI) was very rapid and was significantly affected by the initial pH of the solution. Although acidic conditions (pH = 2-6) facilitated Cr (VI) adsorption, the exchanger was effective in neutral solution and even under weak base conditions. The equilibrium data fitted well with Langmuir adsorption model, and the maximum Cr (VI) adsorption capacities at pH 6.4 were 0.35, 0.36 and 0.38 mmol/g for 15, 25 and 35 degrees C, respectively. The exchanger was finally tested with real electroplating wastewater, and at sorbent dosage of 10 g/L, the removal efficiencies for Cr (VI) and total Cr were 99.4% and 97.8%, respectively. In addition, the positive relationship between adsorbed Cr (VI) and desorbed Cl- suggested that Cr (VI) was mainly removed by ion exchange with chlorine.

  19. Biosorption of chromium from electroplating and galvanizing industrial effluents under extreme conditions using Chlorella vulgaris

    Directory of Open Access Journals (Sweden)

    G. Sibi

    2016-07-01

    Full Text Available Hexavalent chromium [Cr(VI] is a toxic oxidized form and an important metal pollutant in the water bodies. Biosorption of chromium(VI offers a potential alternative to conventional metal removal methods. Dried biomass of Chlorella vulgaris was used as biosorbent for the removal of Cr(VI from electroplating and galvanizing industry effluents as a function of biosorbent dosage, contact time, pH, salinity and initial metal ion concentration. Batch experiments were conducted for biosorption and the optimum conditions were 1 g/L biomass, 4 h contact time, pH 2 and 2.893 mS/cm of electrical conductivity. The chromium biosorption was strictly pH dependent with a maximum Cr removal of 63.2 mg/L at pH 2. Highest Cr removal at a concentration of 81.3 mg/L was observed at Electrical conductivity (EC value of 2.893 mS/cm. A comparison of Langmuir and Freundlich isotherm models revealed that Freundlich isotherm model fitted the experimental data based on R2, qmax and standard error values. The results suggest that C. vulgaris biomass could be considered a promising low-cost biosorbent for the removal of Cr(VI from electroplating and galvanizing industry effluents. Keywords: Biosorption, Chlorella vulgaris, Microalgae, Hexavalent chromium

  20. Structural, mechanical and magnetic study on galvanostatic electroplated nanocrystalline NiFeP thin films

    Science.gov (United States)

    Kalaivani, A.; Senguttuvan, G.; Kannan, R.

    2018-03-01

    Nickel based alloys has a huge applications in microelectronics and micro electromechanical systems owing to its superior soft magnetic properties. With the advantages of simplicity, cost-effectiveness and controllable patterning, electroplating processes has been chosen to fabricate thin films in our work. The soft magnetic NiFeP thin film was successfully deposited over the surface of copper plate through galvanostatic electroplating method by applying constant current density of 10 mA cm-2 for a deposition rate for half an hour. The properties of the deposited NiFeP thin films were analyzed by subjecting it into different physio-chemical characterization such as XRD, SEM, EDAX, AFM and VSM. XRD pattern confirms the formation of NiFeP particles and the structural analysis reveals that the NiFeP particles were uniformly deposited over the surface of copper substrate. The surface roughness analysis of the NiFeP films was done using AFM analysis. The magnetic studies and the hardness of the thin film were evaluated from the VSM and hardness test. The NiFeP thin films possess lower coercivity with higher magnetization value of 69. 36 × 10-3 and 431.92 Gauss.

  1. Study of the electroplated of Ni for betavoltaic battery using PN junction without seed layer

    International Nuclear Information System (INIS)

    Uhm, Young Rang; Kim, Jong Bum; Son, Kwang Jae; Cho, Byoung Gun

    2015-01-01

    The mechanism of a nuclear battery is same as the P.N junction diode for solar cell application. The photovoltaic is operated by converting photons into electrical energy in the junction. In a betavoltaic battery, beta particles are collected and converted into electrical energy with a similar principle as a photovoltaic. If a radioisotope (RI) with a long half-life (over 100 years) is used, the lifetime of the power source is extended to as long as the half-life time of the RI. Hence, the power sources we describe could extend a system's operating life by several decades or even a century, during which time the system can gain learned behavior without worrying about the power turning off. The beta spectrum of 63 Ni is below the radiation damage threshold (approximately 200 keV for Si) of semiconductors such as Si and SiC. Beta particles of 63Ni were deposited by electroplating on the Ni-foil substrate and attached on the trench P-N absorber with a spacing of 50 μm. The optimum total thickness of the 63Ni layer was determined to be about 2 μm, when regarding the minimum self-shielding effect of the beta-ray (β-ray). The optimum condition of the electroplating 63 Ni was determined at current density of 20 mA/cm 2

  2. Remediation of lead from lead electroplating industrial effluent using sago waste.

    Science.gov (United States)

    Jeyanthi, G P; Shanthi, G

    2007-01-01

    Heavy metals are known toxicants, which inflict acute disorders to the living beings. Electroplating industries pose great threat to the environment through heavy load of metals in the wastewater discharged on land and water sources. In the present study, sago processing waste, which is both a waste and a pollutant, was used to adsorb lead ions from lead electroplating industrial effluent. Two types of sago wastes, namely, coarse sago waste and fine sago waste were used to study their adsorption capacity with the batch adsorption and Freundlich adsorption isotherm. The parameters that were considered for batch adsorption were pH (4, 5 and 6), time of contact (1, 2 and 3 hrs), temperature (30, 37 and 45 degrees C) and dosage of the adsorbent (2,4 and 6 g/L). The optimal condition for the effective removal of lead was found to be pH 5, time of contact 3 hrs, temperature 30 degrees C and dosage 4 g/L with coarse sago waste than fine sago waste.

  3. Epitaxial growth of zinc on ferritic steel under high current density electroplating conditions

    International Nuclear Information System (INIS)

    Greul, Thomas; Comenda, Christian; Preis, Karl; Gerdenitsch, Johann; Sagl, Raffaela; Hassel, Achim Walter

    2013-01-01

    Highlights: •EBSD of electroplated Zn on Fe or steel was performed. •Zn grows epitaxially on electropolished ferritic steel following Burger's orientation relation. •Surface deformation of steel leads to multiple electroplated zinc grains with random orientation. •Zn grows epitaxially even on industrial surfaces with little surface deformation. •Multiple zinc grains on one steel grain can show identical orientation relations. -- Abstract: The dependence of the crystal orientation of electrodeposited zinc of the grain orientation on ferritic steel substrate at high current density deposition (400 mA cm −2 ) during a pulse-plating process was investigated by means of EBSD (electron backscatter diffraction) measurements. EBSD-mappings of surface and cross-sections were performed on samples with different surface preparations. Furthermore an industrial sample was investigated to compare lab-coated samples with the industrial process. The epitaxial growth of zinc is mainly dependent on the condition of the steel grains. Deformation of steel grains leads to random orientation while zinc grows epitaxially on non-deformed steel grains even on industrial surfaces

  4. The electroplated Pd–Co alloy film on 316 L stainless steel and the corrosion resistance in boiling acetic acid and formic acid mixture with stirring

    Energy Technology Data Exchange (ETDEWEB)

    Li, Sirui; Zuo, Yu, E-mail: zuoy@mail.buct.edu.cn; Tang, Yuming; Zhao, Xuhui

    2014-12-01

    Highlights: • Pd–Co alloy films were deposited on 316 L stainless steel by electroplating. • The Pd–Co films show fine grain size, low porosity and obviously high hardness. • In strong acids with Br{sup −} and stirring, Pd–Co films show good corrosion resistance. • The high hardness of Pd–Co film retards the development of micro-pores in the film. - Abstract: Pd–Co alloy films were deposited on 316 L stainless steel by electroplating. Scanning electronic microscopy, X-ray photoelectron spectroscopy, X-ray diffraction, weight loss test and polarization test were used to determine the properties of the Pd–Co alloy films. The Pd–Co films show fine grain size, low porosity and obviously high micro-hardness. The Co content in the film can be controlled in a large range from 21.9 at.% to 57.42 at.%. Pd is rich on the Pd–Co film surface, which is benefit to increase the corrosion resistance. In boiling 90% acetic acid plus 10% formic acid mixture with 0.005 M Br{sup −} under stirring, the Pd–Co plated stainless steel samples exhibit evidently better corrosion resistance in contrast to Pd plated samples. The good corrosion resistance of the Pd–Co alloy film is explained by the better compactness, the lower porosity, and the obviously higher micro-hardness of the alloy films, which increases the resistance to erosion and retards the development of micro-pores in the film.

  5. Treatment of Wastewater from Electroplating, Metal Finishing and Printed Circuit Board Manufacturing. Operation of Wastewater Treatment Plants Volume 4.

    Science.gov (United States)

    California State Univ., Sacramento. Dept. of Civil Engineering.

    One of four manuals dealing with the operation of wastewater plants, this document was designed to address the treatment of wastewater from electroplating, metal finishing, and printed circuit board manufacturing. It emphasizes how to operate and maintain facilities which neutralize acidic and basic waters; treat waters containing metals; destroy…

  6. Ink-jet printing technology enables self-aligned mould patterning for electroplating in a single step

    International Nuclear Information System (INIS)

    Meissner, M V; Spengler, N; Mager, D; Wang, N; Kiss, S Z; Höfflin, J; While, P T; Korvink, J G

    2015-01-01

    We present a new self-aligned, mask-free micro-fabrication method with which to form thick-layered conductive metal micro-structures inside electroplating moulds. Seed layer patterning for electroplating was performed by ink-jet printing using a silver nano-particle ink deposited on SU-8 or Ordyl SY permanent resist. The silver ink contact angle on SU-8 was adjusted by oxygen plasma followed by a hard bake. Besides functioning as a seed layer, the printed structures further served as a shadow mask during patterning of electroplating moulds into negative photoresist. The printed silver tracks remained in strong adhesion to the substrate when exposed to the acidic chemistry of the electroplating bath. To demonstrate the process, we manufactured rectangular, low-resistivity planar micro-coils for use in magnetic resonance microscopy. MRI images of a spring onion with an in-plane resolution down to 10 µm × 10 µm were acquired using a micro-coil on an 11.7 T MRI scanner. (paper)

  7. Lung cancer risk in the electroplating industry in Lombardy, Italy, using the Italian occupational cancer monitoring (OCCAM) information system.

    Science.gov (United States)

    Panizza, Celestino; Bai, Edoardo; Oddone, Enrico; Scaburri, Alessandra; Massari, Stefania; Modonesi, Carlo; Contiero, Paolo; Marinaccio, Alessandro; Crosignani, Paolo

    2012-01-01

    Occupational Cancer Monitoring (OCCAM) is an Italian organization that monitors occupational cancers, by area and industrial sector, by retrieving cases and employment history from official databases. OCCAM previously estimated a relative risk (RR) of lung cancer of about 1.32 among "metal treatment" workers in Lombardy, northern Italy, potentially exposed to chrome and nickel. In the present study, lung cancer risk was estimated among electroplating workers only. Lombardy electroplating companies were identified from descriptions in Social Security files. Lung cancer risk was evaluated from 2001 to 2008 incident cases identified from hospital discharge records. The RR for lung cancer among electroplating workers was 2.03 (90% CI 1.33-3.10, 18 cases) for men; 3.00 (90% CI 1.38-9.03, 4 cases) for women. Electroplaters had higher risks than "metal treatment" workers. Although the risks were due to past exposure, case histories and recent acute effects indicate a present carcinogenic hazard in some Lombardy electroplating factories. Copyright © 2011 Wiley Periodicals, Inc.

  8. The Survey of Melia Azaderach L. ash in Removal of Hexavalent Chromium from Synthetic Electroplating Industry Wastewater

    Directory of Open Access Journals (Sweden)

    MT Ghaneian

    2014-11-01

    Conclusion: Melia azedarach ash is an effective adsorbent in removal of hexavalent chromium from synthetic electroplating industries wastewater. In addition, the use of this biosorbent in preparation and application aspects is simple and cheap compared to many other natural and man-made adsorbent.

  9. Novel platinum black electroplating technique improving mechanical stability.

    Science.gov (United States)

    Kim, Raeyoung; Nam, Yoonkey

    2013-01-01

    Platinum black microelectrodes are widely used as an effective neural signal recording sensor. The simple fabrication process, high quality signal recording and proper biocompatibility are the main advantages of platinum black microelectrodes. When microelectrodes are exposed to actual biological system, various physical stimuli are applied. However, the porous structure of platinum black is vulnerable to external stimuli and destroyed easily. The impedance level of the microelectrode increases when the microelectrodes are damaged resulting in decreased recording performance. In this study, we developed mechanically stable platinum black microelectrodes by adding polydopamine. The polydopamine layer was added between the platinum black structures by electrodeposition method. The initial impedance level of platinum black only microelectrodes and polydopamine added microelectrodes were similar but after applying ultrasonication the impedance value dramatically increased for platinum black only microelectrodes, whereas polydopamine added microelectrodes showed little increase which were nearly retained initial values. Polydopamine added platinum black microelectrodes are expected to extend the availability as neural sensors.

  10. Nickel coating electroplated characterization with and without carbon nanotubes

    International Nuclear Information System (INIS)

    Lopes, A.C.; Banczek, E.P.; Cunha, M.T.; Rodrigues, P.R.P.; Terada, M.

    2010-01-01

    The metals have great application, but when their properties are not suitable they should be improved through treatments to increase corrosion resistance, mechanical and wear. The metals electrodeposition such as nickel is one of treatment options. This study aims the development a nickel coating with and without (CNT), obtained by electrodeposition on aluminum alloy AA6061. The nickel electrodeposition was performed with cyclic voltammetry and chronoamperometry. Open circuit potential and anodic polarization curves were carried out samples characterization. The microstructure and the chemical composition of the M x O z coating were studied using the scanning electron microscopy, energy dispersion spectroscopy and X-ray diffraction. The results indicated that the nickel coating improve the corrosion resistance of aluminum in the presence of CNT. (author)

  11. A full-wafer fabrication process for glass microfluidic chips with integrated electroplated electrodes by direct bonding of dry film resist

    International Nuclear Information System (INIS)

    Vulto, Paul; Urban, G A; Huesgen, Till; Albrecht, Björn

    2009-01-01

    A full-wafer process is presented for fast and simple fabrication of glass microfluidic chips with integrated electroplated electrodes. The process employs the permanent dry film resist (DFR) Ordyl SY300 to create microfluidic channels, followed by electroplating of silver and subsequent chlorination. The dry film resist is bonded directly to a second substrate, without intermediate gluing layers, only by applying pressure and moderate heating. The process of microfluidic channel fabrication, electroplating and wafer bonding can be completed within 1 day, thus making it one of the fastest and simplest full-wafer fabrication processes. (note)

  12. Enhanced chitosan beads-supported Fe(0)-nanoparticles for removal of heavy metals from electroplating wastewater in permeable reactive barriers.

    Science.gov (United States)

    Liu, Tingyi; Yang, Xi; Wang, Zhong-Liang; Yan, Xiaoxing

    2013-11-01

    The removal of heavy metals from electroplating wastewater is a matter of paramount importance due to their high toxicity causing major environmental pollution problems. Nanoscale zero-valent iron (NZVI) became more effective to remove heavy metals from electroplating wastewater when enhanced chitosan (CS) beads were introduced as a support material in permeable reactive barriers (PRBs). The removal rate of Cr (VI) decreased with an increase of pH and initial Cr (VI) concentration. However, the removal rates of Cu (II), Cd (II) and Pb (II) increased with an increase of pH while decreased with an increase of their initial concentrations. The initial concentrations of heavy metals showed an effect on their removal sequence. Scanning electron microscope images showed that CS-NZVI beads enhanced by ethylene glycol diglycidyl ether (EGDE) had a loose and porous surface with a nucleus-shell structure. The pore size of the nucleus ranged from 19.2 to 138.6 μm with an average aperture size of around 58.6 μm. The shell showed a tube structure and electroplating wastewaters may reach NZVI through these tubes. X-ray photoelectron spectroscope (XPS) demonstrated that the reduction of Cr (VI) to Cr (III) was complete in less than 2 h. Cu (II) and Pb (II) were removed via predominant reduction and auxiliary adsorption. However, main adsorption and auxiliary reduction worked for the removal of Cd (II). The removal rate of total Cr, Cu (II), Cd (II) and Pb (II) from actual electroplating wastewater was 89.4%, 98.9%, 94.9% and 99.4%, respectively. The findings revealed that EGDE-CS-NZVI-beads PRBs had the capacity to remediate actual electroplating wastewater and may become an effective and promising technology for in situ remediation of heavy metals. Copyright © 2013 Elsevier Ltd. All rights reserved.

  13. Electroplating condition for Ni nanocrystalline on metal (Ni and Cu) plates

    Energy Technology Data Exchange (ETDEWEB)

    Park, Keun Yung; Uhm, Young Rang; Son, Kwang Jae; Shim, Young Ho; Choi, Sun Ju [KAERI, Daejeon (Korea, Republic of)

    2012-10-15

    Ni 63, a beta radiation source, is prepared by the electrical deposition of radioactive Ni 63 ions on a thin non radioactive nickel foil or Cu plate. Given a half life of 100 years, a nuclear battery will still produce half of its initial starting power after 100 years. A speck of a radioisotope like nickel 63, for example, contains enough energy to power a nano nuclear battery for decades, and to do so safely. Ni 63 plating is similar to other electroplating processes that employ soluble metal anodes. It requires the passage of a direct current between two electrodes that are immersed in a conductive, aqueous solution of nickel salts. The charged Ni ions are formed by sulfate, sulfamate, chloride, and a Watts bath. However, the charged Ni 63 ions are formed by dissolving metal Ni 63. To established the coating condition of Ni 63, non radioactive metal Ni particles are dissolved an acid solution and electroplated on a Ni sheet. The nickel plating process is used extensively for decorative, engineering and electro forming purposes because the appearance and other properties of electrodeposited nickel can be varied over a wide range by controlling the composition and operating parameters of the plating solution. A continuous increase in the grain size versus current density has also been recognized in the direct current electrodeposition of nickel coating. On the other hand, A runa et al. reported that the current density has no significant effect on the grain size of nickel electro deposits. A review of the literature shows that saccharin has often been added to a nickel plating bath since the 1980s to improve the ductility and brightness, and in later periods as a grain refiner agent. In the present paper, not only the preparation of a Ni plating solution prepared by dissolving metal particles, but also an optimization of the deposition conditions, such as the current density, saccharin concentration in the bath, and different metal substrates were investigated

  14. Electroplating condition for Ni nanocrystalline on metal (Ni and Cu) plates

    International Nuclear Information System (INIS)

    Park, Keun Yung; Uhm, Young Rang; Son, Kwang Jae; Shim, Young Ho; Choi, Sun Ju

    2012-01-01

    Ni 63, a beta radiation source, is prepared by the electrical deposition of radioactive Ni 63 ions on a thin non radioactive nickel foil or Cu plate. Given a half life of 100 years, a nuclear battery will still produce half of its initial starting power after 100 years. A speck of a radioisotope like nickel 63, for example, contains enough energy to power a nano nuclear battery for decades, and to do so safely. Ni 63 plating is similar to other electroplating processes that employ soluble metal anodes. It requires the passage of a direct current between two electrodes that are immersed in a conductive, aqueous solution of nickel salts. The charged Ni ions are formed by sulfate, sulfamate, chloride, and a Watts bath. However, the charged Ni 63 ions are formed by dissolving metal Ni 63. To established the coating condition of Ni 63, non radioactive metal Ni particles are dissolved an acid solution and electroplated on a Ni sheet. The nickel plating process is used extensively for decorative, engineering and electro forming purposes because the appearance and other properties of electrodeposited nickel can be varied over a wide range by controlling the composition and operating parameters of the plating solution. A continuous increase in the grain size versus current density has also been recognized in the direct current electrodeposition of nickel coating. On the other hand, A runa et al. reported that the current density has no significant effect on the grain size of nickel electro deposits. A review of the literature shows that saccharin has often been added to a nickel plating bath since the 1980s to improve the ductility and brightness, and in later periods as a grain refiner agent. In the present paper, not only the preparation of a Ni plating solution prepared by dissolving metal particles, but also an optimization of the deposition conditions, such as the current density, saccharin concentration in the bath, and different metal substrates were investigated

  15. Defects in electroplated Cu and their impact on stress migration reliability studied using monoenergetic positron beams

    International Nuclear Information System (INIS)

    Uedono, Akira; Suzuki, Takashi; Nakamura, Tomoji; Ohdaira, Toshiyuki; Suzuki, Ryoichi

    2007-01-01

    Positron annihilation was used to probe vacancy-type defects in electroplated Cu fabricated using different electrolytes. Isochronal annealing experiments revealed that the agglomeration of vacancy-type defects in grains was observed below 200degC and that their concentration started to decrease above 300degC. The observed annealing stages of the defects agree with those for pure Cu irradiated with light particles such as electrons. The size and concentration of vacancies decreased with decreasing concentrations of residual impurities in Cu films. A decrease in the impurity concentration, however, increased the failure rate of Cu interconnects in a stress-induced voiding test. Thus, void formation related to stress-induced failure can be reduced through the introduction of vacancy clusters into grains. (author)

  16. Role of diagnostic testing in identifying and resolving dimensional-stability problems in electroplated laser mirrors

    International Nuclear Information System (INIS)

    Cutler, R.L.; Hogan, B.

    1982-01-01

    The metal mirrors which are the subject of this discussion are to be used in the Antares inertial fusion laser system. Antares is a high-power (40 TW), high-energy (35 to 40 kJ), pulsed CO 2 laser system for the investigation of inertial confinement fusion. The system contains more than four hundred small and large diamond-turned and conventionally polished mirrors. The largest mirrors are trapezoidal in shape with the longest dimension being 16 to 18 inches. The substrates are type 2124 aluminum for most large mirrors, and aluminum bronze, oxygen-free copper or a copper-zirconium alloy for most of the smaller mirrors. The optical surface is electro-deposited copper 20 to 40 mils thick. After nondestructive testing and rough machining, the electroplated surface is single-point diamond machined or conventionally polished

  17. Effect of plasma nitriding time on surface properties of hard chromium electroplated AISI 1010 steel

    International Nuclear Information System (INIS)

    Kocabas, Mustafa; Uelker, Suekrue

    2015-01-01

    Properties of steel can be enhanced by surface treatments such as coating. In some cases, further treatments such as nitriding can also be used in order to get even better results. In order to investigate the properties of nitride layer on hard Cr coated AISI 1010 steel, substrates were electroplated to form hard Cr coatings. Then hard Cr coatings were plasma nitrided at 700 C for 3 h, 5 h and 7 h and nitride phases on the coatings were investigated by X-ray diffraction analysis. The layer thickness and surface properties of nitride films were investigated by scanning electron microscopy. The hardness and adhesion properties of Cr-N phases were examined using nano indentation and Daimler-Benz Rockwell C adhesion tests. The highest measured hardness was 24.1 GPa and all the three samples exhibited poor adhesion.

  18. Effect of plasma nitriding time on surface properties of hard chromium electroplated AISI 1010 steel

    Energy Technology Data Exchange (ETDEWEB)

    Kocabas, Mustafa [Yildiz Technical Univ., Istanbul (Turkey). Metallurgical and Materials Engineering Dept.; Danisman, Murat [Gedik Univ., Istanbul (Turkey). Electrical and Electronic Engineering Dept.; Cansever, Nurhan [Yildiz Technical Univ., Istanbul (Turkey); Uelker, Suekrue [Afyon Kocatepe Univ. (Turkey). Dept. of Mechanical Engineering

    2015-06-01

    Properties of steel can be enhanced by surface treatments such as coating. In some cases, further treatments such as nitriding can also be used in order to get even better results. In order to investigate the properties of nitride layer on hard Cr coated AISI 1010 steel, substrates were electroplated to form hard Cr coatings. Then hard Cr coatings were plasma nitrided at 700 C for 3 h, 5 h and 7 h and nitride phases on the coatings were investigated by X-ray diffraction analysis. The layer thickness and surface properties of nitride films were investigated by scanning electron microscopy. The hardness and adhesion properties of Cr-N phases were examined using nano indentation and Daimler-Benz Rockwell C adhesion tests. The highest measured hardness was 24.1 GPa and all the three samples exhibited poor adhesion.

  19. Study of a betavoltaic battery using electroplated nickel-63 on nickel foil as a power source

    Energy Technology Data Exchange (ETDEWEB)

    Uhm, Young Rang; Kim, Jong Bum; Son, Kwang Jae [Radioisotope Research Division, Korea Atomic Energy Research Institute, Daejeon (Korea, Republic of); Choi, Byoung Gun [Human Interface SoC Research Section, Electronics and Telecommunications Research Institute (ETRI), Daejeon (Korea, Republic of); Jeong, Dong Hyuk [Dongnam Institute of Radiological and Medical Science, Busan(Korea, Republic of)

    2016-06-15

    A betavoltaic battery was prepared using radioactive {sup 63}Ni attached to a three-dimensional single trenched P-N absorber. The optimum thickness of a 63Ni layer was determined to be approximately 2 μm, considering the minimum self-shielding effect of beta particles. Electroplating of radioactive {sup 63}Ni on a nickel (Ni) foil was carried out at a current density of 20 mA/cm{sup 2}. The difference of the short-circuit currents (I{sub sc}) between the pre- and postdeposition of {sup 63}Ni (16.65 MBq) on the P#-N junction was 5.03 nA, as obtained from the I-V characteristics. An improved design with a sandwich structure was provided for enhancing performance.

  20. Removal of Cu(II) from acidic electroplating effluent by biochars generated from crop straws.

    Science.gov (United States)

    Tong, Xuejiao; Xu, Renkou

    2013-04-01

    The removal efficiency of copper (Cu(II)) from an actual acidic electroplating effluent by biochars generated from canola, rice, soybean and peanut straws was investigated. The biochars simultaneously removed Cu(II) from the effluent, mainly through the mechanisms of adsorption and precipitation, and neutralized its acidity. The removal efficiency of Cu(II) by the biochars followed the order: peanut straw char > soybean straw char > canola straw char > rice straw char > a commercial activated carbonaceous material, which is consistent with the alkalinity of the biochars. The pH of the effluent was a key factor determining the removal efficiency of Cu(II) by biochars. Raising the initial pH of the effluent enhanced the removal of Cu(II) from it. The optimum pyrolysis temperature was 400 degrees C for producing biochar from crop straws for acidic wastewater treatment, and the optimum reaction time was 8 hr.

  1. Electroplated Fe-Co-Ni films prepared in ammonium-chloride-based plating baths

    Science.gov (United States)

    Yanai, T.; Koda, K.; Kaji, J.; Aramaki, H.; Eguchi, K.; Takashima, K.; Nakano, M.; Fukunaga, H.

    2018-05-01

    We electroplated Fe-Co-Ni films in ammonium-chloride-based plating baths, and investigated the effect of the Co content on the magnetic properties and the structural ones of the as-plated films. The coercivity increased abruptly when the Co content become more than 60 at.%. As the rough surfaces were observed in the high Co content region, we considered that degradation of the surface is a factor of the abrupt increase in the coercivity. From the XRD analysis, we found that another factor of the abrupt increase is fcc-bcc phase transformation, and concluded that we need to keep the fcc structure to obtain Fe-Co-Ni films with low coercivity.

  2. Accumulation of Metals and Boron in Phragmites australis Planted in Constructed Wetlands Polishing Real Electroplating Wastewater.

    Science.gov (United States)

    Sochacki, Adam; Guy, Bernard; Faure, Olivier; Surmacz-Górska, Joanna

    2015-01-01

    The concentration of metals (Al, Cu, Fe, Mn, Ni, Zn) and B were determined in the above- and belowground biomass of Phragmites australis collected from the microcosm constructed wetland system used for the polishing of real electroplating wastewater. Translocation factor and bioconcentration factor were determined. Pearson correlation test was used to determine correlation between metal concentration in substrate and above- and belowground parts of Phragmites australis. The obtained results suggested that Phragmites australis did not play a major role as an accumulator of metals. It was observed also that the substrate could have exerted an effect on the translocation of Ni, Cu, Zn and Mn. The analysed concentrations of metals and B in biomass were in the range or even below the concentrations reported in the literature with the exception of Ni. The aboveground biomass was found suitable as a composting input in terms of metals concentrations.

  3. Study of a betavoltaic battery using electroplated nickel-63 on nickel foil as a power source

    International Nuclear Information System (INIS)

    Uhm, Young Rang; Kim, Jong Bum; Son, Kwang Jae; Choi, Byoung Gun; Jeong, Dong Hyuk

    2016-01-01

    A betavoltaic battery was prepared using radioactive 63 Ni attached to a three-dimensional single trenched P-N absorber. The optimum thickness of a 63Ni layer was determined to be approximately 2 μm, considering the minimum self-shielding effect of beta particles. Electroplating of radioactive 63 Ni on a nickel (Ni) foil was carried out at a current density of 20 mA/cm 2 . The difference of the short-circuit currents (I sc ) between the pre- and postdeposition of 63 Ni (16.65 MBq) on the P#-N junction was 5.03 nA, as obtained from the I-V characteristics. An improved design with a sandwich structure was provided for enhancing performance

  4. Study of a Betavoltaic Battery Using Electroplated Nickel-63 on Nickel Foil as a Power Source

    Directory of Open Access Journals (Sweden)

    Young Rang Uhm

    2016-06-01

    Full Text Available A betavoltaic battery was prepared using radioactive 63Ni attached to a three-dimensional single trenched P–N absorber. The optimum thickness of a 63Ni layer was determined to be approximately 2 μm, considering the minimum self-shielding effect of beta particles. Electroplating of radioactive 63Ni on a nickel (Ni foil was carried out at a current density of 20 mA/cm2. The difference of the short-circuit currents (Isc between the pre- and postdeposition of 63Ni (16.65 MBq on the P–N junction was 5.03 nA, as obtained from the I–V characteristics. An improved design with a sandwich structure was provided for enhancing performance.

  5. Effects of supporting electrolytes on copper electroplating for filling through-hole

    International Nuclear Information System (INIS)

    Chen, Chien-Hung; Lu, Chun-Wei; Huang, Su-Mei; Dow, Wei-Ping

    2011-01-01

    Highlights: → The through-holes of a printed circuit boardare directly filled by copper electroplating using single organic additive. → The inhibiting strength of the additive on copper deposition is related to a supporting electrolyte. → H 2 SO 4 strongly enhances the inhibiting strength of the additive and results in a conformal deposition, whereas Na 2 SO 4 and K 2 SO 4 do not affect the inhibiting strength and lead to good filling capability. - Abstract: The filling of micron through-holes (THs) in a printed circuit board (PCB) by copper electroplating was investigated in this study. The role of supporting electrolytes, such as H 2 SO 4 , Na 2 SO 4 and K 2 SO 4 , was explored using practical TH filling plating and linear-sweep voltammetry (LSV) analysis of plating solutions. The copper could selectively fill THs using one organic additive, namely, tetranitroblue tetrazolium chloride (TNBT), as an inhibitor. The inhibiting strength of TNBT depended on the supporting electrolytes. Although H 2 SO 4 could enhance the inhibiting strength of TNBT, it also decreased the filling capability of the copper plating solution; Na 2 SO 4 and K 2 SO 4 did not enhance the inhibiting strength of TNBT but they increased the filling capability of the copper plating solution. Additionally, the protons could chemically interact with TNBT to form precipitate, whereas sodium and potassium ions did not easily interact with TNBT. The filling capability of the copper plating solution using Na 2 SO 4 and K 2 SO 4 as supporting electrolytes could be greatly improved by adding a small amount of bis(3-sulfopropyl)-disulfide (SPS) and poly(ethylene glycol) (PEG) with a molecular weight of 600.

  6. Amine-functionalized mesoporous polymer as potential sorbent for nickel preconcentration from electroplating wastewater.

    Science.gov (United States)

    Islam, Aminul; Zaidi, Noushi; Ahmad, Hilal; Kumar, Suneel

    2015-05-01

    In this study, mesoporous glycidyl methacrylate-divinylbenzene-based chelating resin was synthesized and grafted with diethylenetriamine through epoxy ring-opening reaction. The synthesized resin was characterized by elemental analysis, infrared spectroscopy, surface area and pore size analysis, scanning electron microscopy, energy-dispersive spectroscopy, and thermogravimetry. The resin was used for the first time as an effective sorbent for the preconcentration of nickel in electroplating wastewater samples. The analytical variables like pH, flow rate for sorption/desorption, and eluate selection were systematically investigated and optimized. The uniform and monolayer sorption behavior of resin for nickel was proved by an evident fit of the equilibrium data to a Langmuir isotherm model. Under optimized conditions, the resin was observed to show a good sorption capacity of 20.25 mg g(-1) and >96% recovery of nickel even in the presence of a large number of competitive matrix ions. Its ability to extract trace amount of nickel was exhibited by low preconcentration limit (5.9 μg L(-1)). The calibration curve was found to be linear (R(2) = 0.998) in the concentration range of 6.0-400.0 μg L(-1). Coefficient of variation of less than 5 for all the analysis indicated good reproducibility. The reliability was evaluated by the analysis of standard reference material (SRM) and recovery experiments. The applicability of the resin for the systematic preconcentration of nickel is substantiated by the analysis of electroplating wastewater and river water samples. Graphical abstract ᅟ.

  7. Effective self-purification of polynary metal electroplating wastewaters through formation of layered double hydroxides.

    Science.gov (United States)

    Zhou, Ji Zhi; Wu, Yue Ying; Liu, Chong; Orpe, Ajay; Liu, Qiang; Xu, Zhi Ping; Qian, Guang Ren; Qiao, Shi Zhang

    2010-12-01

    Heavy metal ions (Ni(2+), Zn(2+), and Cr(3+)) can be effectively removed from real polynary metal ions-bearing electroplating wastewaters by a carbonation process, with ∼99% of metal ions removed in most cases. The synchronous formation of layered double hydroxide (LDH) precipitates containing these metal ions was responsible for the self-purification of wastewaters. The constituents of formed polynary metals-LDHs mainly depended on the Ni(2+):Zn(2+):Cr(3+) molar ratio in wastewaters. LDH was formed at pH of 6.0-8.0 when the Ni(2+)/Zn(2+) molar ratio ≥ 1 where molar fraction of trivalent metal in the wastewaters was 0.2-0.4, otherwise ZnO, hydrozincite, or amorphous precipitate was observed. In the case of LDH formation, the residual concentration of Ni(2+), Zn(2+), and Cr(3+) in the treated wastewaters was very low, about 2-3, ∼2, and ∼1 mg/L, respectively, at 20-80 °C and pH of 6.0-8.0, indicating the effective incorporation of heavy metal ions into the LDH matrix. Furthermore, the obtained LDH materials were used to adsorb azoic dye GR, with the maximum adsorption amount of 129-134 mg/g. We also found that the obtained LDHs catalyzed more than 65% toluene to decompose at 350 °C under ambient pressure. Thus the current research has not only shown effective recovery of heavy metal ions from the electroplating wastewaters in an environmentally friendly process but also demonstrated the potential utilization of recovered materials.

  8. Recovery of valuable metals from electroplating sludge with reducing additives via vitrification.

    Science.gov (United States)

    Huang, Ruth; Huang, Kuo-Lin; Lin, Zih-Yi; Wang, Jian-Wen; Lin, Chitsan; Kuo, Yi-Ming

    2013-11-15

    In this study, vitrification was applied to treat Ni-Cu electroplating sludge. The sludge was mixed with additives (limestone:cullet = 4:6) and then heated to 1450 °C. The cooled product could be separated into slag and ingot. An atomic absorption spectrometer was used to determine the metal levels of specimens and toxicity characteristic leaching procedure (TCLP) tests, whereas the crystalline and surface characteristics were examined using quantitative X-ray diffraction (XRD) analysis and scanning electron microscopy, respectively. With a glassy structure, the slag was mainly composed of Ca, Si, and Mg. The TCLP results of slags met the Taiwan regulated standards, suggesting that slag can be used for recycling purposes. With the aid of additives, the crystalline phase of slag was transformed form CaMgSiO4 into CsSiO3. The ingots were mainly composed of Ni (563,000-693,800 mg/kg), Cu (79,900-87,400 mg/kg), and Fe (35,000-43,600 mg/kg) (target metals) due the gravity separation during vitrification. At appropriate additives/sludge ratios (>0.2), >95% of target metals gathered in the ingot as a recoverable form (Ni-Fe alloy). The high Ni level of slag suggests that the ingot can be used as the raw materials for smelters or the additives for steel making. Therefore, the vitrification approach of this study is a promising technology to recover valuable metals from Ni-Cu electroplating sludge. Copyright © 2013 Elsevier Ltd. All rights reserved.

  9. Removal of cobalt, chromium, copper, iron and nickel cations from electroplating waste water by apatite ore

    Energy Technology Data Exchange (ETDEWEB)

    Kargar-Razi, M.; Yahyaabadi, S. [Azad Univ. Tehran (Iran, Islamic Republic of)

    2012-07-01

    In this investigation, the adsorption behavior of natural phosphate rock and it's concentrate with respect to Fe{sup 3+}, Ni{sup 2+}, Co{sup 2+}, Cu{sup 2+} and Cr{sup 3+} has been studied, in order to consider its application to purity of electroplating waste water pollution. The batch mehtod has been employed, using metal concentrations in solution ranging from 2 ppm to 40 ppm with mixing process. The effect of pH, concentration of heavy metals and times (10-20 min) is considered. The results of their removal performance in 40 ppm concentration, pH = 8 and 10 minutes are obtained as Cr{sup 3+} > Cu{sup 2+} > Fe{sup 3+} > Co{sup 2+} > Ni{sup 2+} for phosphate rock and the sequence can be given as Cr{sup 3+} > Fe{sup 3+} > Cu{sup 2+} > Co{sup 2+} > Ni{sup 2+} for phosphate concentrate. It was found that the adsorption phenomena depend on charge density and hydrated ion diameter. The same results show that maximum adsorption in PH = 4.5 and 7 for concentrate. The Langmuir adsorption isotherm constants corresponding to adsorption capacity were found to be as Cr{sup 3+} > Fe{sup 3+} > Cu{sup 2+} > Ni{sup 2+} > Co{sup 2+} for phosphate soil and Cr{sup 3+} > Fe{sup 3+} > Cu{sup 2+} > Co{sup 2+} > Ni{sup 2+} for phosphate concentrate. Sorption of metallic cations are considered in pH 4.5, 7 and 8. The results show that phosphate rock and its concentrate have great potential to remove cations of heavy metal species from electroplating waste water. (orig.)

  10. Corrosion behaviour and galvanic coupling with steel of Al-based coating alternatives to electroplated cadmium

    Energy Technology Data Exchange (ETDEWEB)

    Fasuba, O.A.; Yerokhin, A., E-mail: A.Yerokhin@sheffield.ac.uk; Matthews, A.; Leyland, A.

    2013-08-15

    The galvanic corrosion behaviour of bare steel coupled to steel with an Al–Zn flake inorganic spin coating, an Al-based slurry sprayed coating, an arc sprayed Al coating and electroplated cadmium has been investigated. The sacrificial and galvanic behaviour of the coatings was studied in 3.5 wt. % NaCl solution using open-circuit potential, potentiodynamic polarisation and electrochemical noise measurements. The coatings were characterised by scanning electron microscopy, energy dispersive X-ray spectroscopy and X-ray diffraction. Experimental results showed that the Al-based slurry sprayed coating exhibited an open-circuit potential closer to the steel substrate than other coatings, as well as a low corrosion current density and a more positive corrosion potential. In terms of the galvanic suitability of the investigated coatings for the steel substrate, both the Al–Zn flake inorganic spin coating and the Al-based slurry sprayed coating show low galvanic current, in comparison with the arc sprayed Al coating and electroplated cadmium. This behaviour confirms their superior cathodic protection capability and galvanic compatibility over other coatings tested. Electrochemical noise measurements provide accurate information on the coatings' galvanic behaviour, which can be complimented by the data obtained from superposition of potentiodynamic corrosion scans of the coating and bare steel, provided that the corrosion potential difference between the two materials does not exceed 300 mV. - Highlights: • Al-based slurry coating has best galvanic compatibility with steel. • Mg, Cr, P in Al-based slurry coating reinforce its corrosion resistance. • Ennoblement of Al–Zn flake coating compromises its cathodic protection. • Poor corrosion behaviour of arc sprayed Al coating caused by rough morphology. • Electrochemical noise provides adequate estimates of galvanic behaviour.

  11. Effect of an annealing on magnetic properties of Fe-Ni films electroplated in citric-acid-based plating baths

    Science.gov (United States)

    Yanai, T.; Koda, K.; Eguchi, K.; Morimura, T.; Takashima, K.; Nakano, M.; Fukunaga, H.

    2018-04-01

    We have already reported Fe-Ni films with good soft magnetic properties prepared by using an electroplating method. In the present study, we employed an annealing for further improvement in soft magnetic properties of the electroplated Fe-Ni films. The annealing reduces the coercivity of the films, and the reduction rate of the coercivity depended on the Cl- ion concentration in the bath. The Fe22Ni78 films prepared in the plating bath with high Cl- ion concentration showed large reduction rate of the coercivity, and we found that the annealing is more effective for high Cl- ion concentration bath since much lower coercivity value can be obtained compared with that for low Cl- ion concentration one.

  12. Effect of an annealing on magnetic properties of Fe-Ni films electroplated in citric-acid-based plating baths

    Directory of Open Access Journals (Sweden)

    T. Yanai

    2018-04-01

    Full Text Available We have already reported Fe-Ni films with good soft magnetic properties prepared by using an electroplating method. In the present study, we employed an annealing for further improvement in soft magnetic properties of the electroplated Fe-Ni films. The annealing reduces the coercivity of the films, and the reduction rate of the coercivity depended on the Cl- ion concentration in the bath. The Fe22Ni78 films prepared in the plating bath with high Cl- ion concentration showed large reduction rate of the coercivity, and we found that the annealing is more effective for high Cl- ion concentration bath since much lower coercivity value can be obtained compared with that for low Cl- ion concentration one.

  13. Evaluation of a low-cost adsorbent for removal of toxic metal ions from wastewater of an electroplating factory.

    Science.gov (United States)

    Sousa, Francisco W; Sousa, Marcelo James; Oliveira, Isadora R N; Oliveira, André G; Cavalcante, Rivelino M; Fechine, Pierre B A; Neto, Vicente O S; de Keukeleire, Denis; Nascimento, Ronaldo F

    2009-08-01

    In this study, sugar cane residue or bagasse was used for removal of toxic metal ions from wastewater of an electroplating factory located in northeast Brazil. Prior acid treatment increased the adsorption efficacies in batch wise experiments. The microstructure of the material before and after the treatment was investigated by X-ray diffraction, infrared spectroscopy and scanning electron microscopy. Column operations showed that removals of Cu(2+), Ni(2+) and Zn(2+) from wastewater (in the absence of cyanide) were 95.5%, 96.3.0%, and 97.1%, respectively. Regeneration of the adsorbent obtained in acid indicated that the efficiencies decreased only after the fourth cycle of re-use. Acid-treated sugar cane bagasse can be considered a viable alternative to common methods to remove toxic metal ions from aqueous effluents of electroplating industries.

  14. Rapid determination of chromium(VI) in electroplating waste water by use of a spectrophotometric flow injection system.

    Science.gov (United States)

    Yuan, Dong; Fu, Dayou; Wang, Rong; Yuan, Jigang

    2008-11-01

    A new rapid and sensitive FI method is reported for spectrophotometric determination of trace chromium(VI) in electroplating waste water. The method is based on the reaction of Cr(VI) with sodium diphenylamine sulfonate (DPH) in acidic medium to form a purple complex (lambda(max) = 550 nm). Under the optimized conditions, the calibration curve is linear in the range 0.04-3.8 microg ml(-1) at a sampling rate of 30 h(-1). The detection limit of the method is 0.0217 microg ml(-1), and the relative standard deviation is 1.1% for eight determinations of 2 microg ml(-1) Cr(VI). The proposed method was applied to the determination of chromium in electroplating waste water with satisfactory results.

  15. Obtention of ceramic pigments with residue from electroplating; Obtencao de pigmentos ceramicos a partir de residuo de galvanoplastia

    Energy Technology Data Exchange (ETDEWEB)

    Boss, A. [Servico Nacional de Aprendizagem Industrial (SENAI), Tijucas, SC (Brazil); Kniess, C.T. [Universidade Nove de Julho (UNINOVE), SP (Brazil); Aguiar, B.M. de [Instituto de Pesquisas Energeticas e Nucleares (IPEN/CNEN-SP), Sao Paulo, SP (Brazil); Prates, P.B.; Milanez, K., E-mail: kniesscl@gmail.com [Universidade Federal de Santa Catarina (EMC/UFSC), SC (Brazil). Depto de Engenharia Mecanica

    2011-07-01

    The incorporation of industrial residues in industrial processes opens up new business opportunities and reduces the volume of extraction of raw materials, preserving natural resources, which are limited. An important residue is the mud from galvanic industry, consisting of alkali and transition metals. According to NBR 10004/2004, this residue can be classified as Class I (hazardous), depending on the concentration of metals present in the mud. This paper proposes a method for reusing the residue from electroplating in ceramic pigments. The characterization of residual plating was obtained by chemical analysis, mineralogical analysis and pH measurements. The electroplating waste was incorporated in different percentages on a standard pigment formula of industrial ceramic, consisting mainly of Zn, Fe and Cr. The obtained pigments were applied in ceramic glazes to colorimetric and visual analysis, which showed good results with the addition of up to 15% of industrial waste. (author)

  16. PHOTOCATALYTIC REMOVAL OF TR I- AND HEXA-VALENT CHROMIUM IONS FROM CHROME-ELECTROPL ATING WASTEWATER

    OpenAIRE

    Puangrat Kajitvichyanukul; Chulaluck Changul

    2017-01-01

    A novel technique based on photocatalysis was applied to eliminate chromium ions, a toxic hazardous environmental pollutant. The photoreduction of each species of chromium (total, hexavalent, and trivalent chromiums) from chrome-electroplating wastewater was investigated using a titanium dioxide suspension under irradiation by a low-pressure mercury lamp. The initial concentration of total chromium was 300 mg/l. The applied conditions were the direct photocatalytic reduction process at pH 3.6...

  17. Assessment of the effectiveness of orange (Citrus reticulata) peel in the recovery of nickel from electroplating wastewater.

    Science.gov (United States)

    Hussein, Rim A

    2014-12-01

    Wastewater discharged from electroplating industry contains different concentrations of heavy metals, which when released into the environment pose a health hazard to human beings. The aim of this study was to assess the effectiveness of orange peel as an adsorbent in the recovery of Nickel (Ni) from electroplating wastewater. The effectiveness of orange peel as an adsorbent was assessed by determining the optimum conditions of adsorption (adsorbent dose, pH, and contact time), calculating the recovery percentage, and characterizing the orange peel sludge resulting from adsorption/desorption process as being hazardous or not. Under optimum conditions for adsorption, orange peel was found to be an effective adsorbent of Ni from electroplating wastewater. It achieved 59.28% removal of the metal from a solution containing 528 mg/l, at a dose of 60 g/l, at pH 7, and for 1-h contact time. The nickel uptake capacity of orange peel was calculated to be 5.2 mg/g. Using HCl for desorption of adsorbed Ni, a recovery of 44.46% of Ni discharged in the wastewater could be reached. Orange peel resulting from the adsorption/desorption process was characterized as being nonhazardous. Orange peel was found to be effective in the recovery of nearly half of the amount of Ni discharged in electroplating wastewater. Further studies are required to determine (a) the impact of the recovered NiCl2 solution on the quality of the plated product, (b) the effect of activation of orange peel on the adsorption process, and (c) the number of cycles during which orange peel can be reused as an effective adsorbent.

  18. Nickel electroplating on copper pre-activated Al alloy in the electrolyte containing PEG1000 as an additive

    Science.gov (United States)

    Guan, Jie; Wang, Jinwei; Zhang, Dawei

    2018-06-01

    Ni coatings are prepared on Cu-pretreated anodic Al alloy by electroplating technique in environment-friendly electrolytes with PEG1000 as an additive. Some defects like pores, cracks and even uncovered areas are observed for the sample of the Cu-pretreated anodic Al alloy, and these defects seem to be remedied with the following Ni electroplating as observed from their SEM images; while the covering effect of Ni onto the Cu layer is rather limited as judged by their corrosion current data of polarization test. After adding PEG1000 in the Ni electroplating electrolyte, the obtained coating surfaces are seen smoother and thicker; and most of the tiny particles are seen closely packed together with some bigger particles on them. The diffusion of nickel particles into copper layer are confirmed by the line and mapping mode of EDS element analysis for the Ni-Cu composite coating. Their much lower corrosion current density ( I corr) and higher micro-hardness support the fact that the addition of PEG1000 in Ni plating electrolyte has a function of promoting the refinement of Ni particles and the formation of more compacter, thicker and smoother Ni-Cu composite coating.

  19. Influence of carbonation on the acid neutralization capacity of cements and cement-solidified/stabilized electroplating sludge.

    Science.gov (United States)

    Chen, Quanyuan; Zhang, Lina; Ke, Yujuan; Hills, Colin; Kang, Yanming

    2009-02-01

    Portland cement (PC) and blended cements containing pulverized fuel ash (PFA) or granulated blast-furnace slag (GGBS) were used to solidify/stabilize an electroplating sludge in this work. The acid neutralization capacity (ANC) of the hydrated pastes increased in the order of PC > PC/GGBS > PC/PFA. The GGBS or PFA replacement (80 wt%) reduced the ANC of the hydrated pastes by 30-50%. The ANC of the blended cement-solidified electroplating sludge (cement/sludge 1:2) was 20-30% higher than that of the hydrated blended cement pastes. Upon carbonation, there was little difference in the ANC of the three cement pastes, but the presence of electroplating sludge (cement/sludge 1:2) increased the ANC by 20%. Blended cements were more effective binders for immobilization of Ni, Cr and Cu, compared with PC, whereas Zn was encapsulated more effectively in the latter. Accelerated carbonation improved the immobilization of Cr, Cu and Zn, but not Ni. The geochemical code PHREEQC, with the edited database from EQ3/6 and HATCHES, was used to calculate the saturation index and solubility of likely heavy metal precipitates in cement-based solidification/stabilization systems. The release of heavy metals could be related to the disruption of cement matrices and the remarkable variation of solubility of heavy metal precipitates at different pH values.

  20. Extracellular synthesis and characterization of nickel oxide nanoparticles from Microbacterium sp. MRS-1 towards bioremediation of nickel electroplating industrial effluent.

    Science.gov (United States)

    Sathyavathi, S; Manjula, A; Rajendhran, J; Gunasekaran, P

    2014-08-01

    In the present study, a nickel resistant bacterium MRS-1 was isolated from nickel electroplating industrial effluent, capable of converting soluble NiSO4 into insoluble NiO nanoparticles and identified as Microbacterium sp. The formation of NiO nanoparticles in the form of pale green powder was observed on the bottom of the flask upon prolonged incubation of liquid nutrient medium containing high concentration of 2000ppm NiSO4. The properties of the produced NiO nanoparticles were characterized. NiO nanoparticles exhibited a maximum absorbance at 400nm. The NiO nanoparticles were 100-500nm in size with unique flower like structure. The elemental composition of the NiO nanoparticles was 44:39. The cells of MRS-1 were utilized for the treatment of nickel electroplating industrial effluent and showed nickel removal efficiency of 95%. Application of Microbacterium sp. MRS-1 would be a potential bacterium for bioremediation of nickel electroplating industrial waste water and simultaneous synthesis of NiO nanoparticles. Copyright © 2014 Elsevier Ltd. All rights reserved.

  1. Adhesion strength of nickel and zinc coatings with copper base electroplated in conditions of external stimulation by laser irradiance

    Directory of Open Access Journals (Sweden)

    V. V. Dudkina

    2013-04-01

    Full Text Available Purpose. The investigation of laser irradiance influence on the adhesion strength of nickel and zinc coatings with copper base and the research of initial stages of crystallization for nickel and zinc films. Methodology. Electrodeposition of nickel and zinc films from the standard sulphate electrolyte solutions was carried out on the laser-electrolytic installations, built on the basis of gas discharge CO2-laser and solid ruby laser KVANT-12. The adhesion strength of metal coatings with copper base are defined not only qualitatively using the method of meshing and by means of multiple bending, but also quantitatively by means of indention of diamond pyramid into the border line between coating and base of the side section. Spectrum microanalysis of the element composition of the border line “film and base” is carried out using the electronic microscope REMMA-102-02. Findings. Laser irradiance application of the cathode region in the process of electroplating of metal coatings enables the adhesion strength improvement of coating with the base. Experimental results of adhesive strength of the films and the spectrum analysis of the element composition for the border line between film and base showed that during laser-assisted electroplating the diffusion interaction between coating elements and the base metal surface takes place. As a result of this interaction the coating metal diffuses into the base metal, forming transition diffused layer, which enhances the improvement of adhesion strength of the coatings with the base. Originality. It is found out that ion energy increase in the double electric layer during interaction with laser irradiance affects cathode supersaturation at the stage of crystallization. Hence, it also affects the penetration depth of electroplated material ions into the base metal, which leads to the adhesion strength enhancement. Practical value. On the basis of research results obtained during the laser

  2. Electroplated contacts and porous silicon for silicon based solar cells applications

    Energy Technology Data Exchange (ETDEWEB)

    Kholostov, Konstantin, E-mail: kholostov@diet.uniroma1.it [Department of information engineering, electronics and telecommunications, University of Rome “La Sapienza”, Via Eudossiana 18, 00184 Rome (Italy); Serenelli, Luca; Izzi, Massimo; Tucci, Mario [Enea Casaccia Research Centre Rome, via Anguillarese 301, 00123 Rome (Italy); Balucani, Marco [Department of information engineering, electronics and telecommunications, University of Rome “La Sapienza”, Via Eudossiana 18, 00184 Rome (Italy); Rise Technology S.r.l., Lungomare Paolo Toscanelli 170, 00121 Rome (Italy)

    2015-04-15

    Highlights: • Uniformity of the Ni–Si interface is crucial for performance of Cu–Ni contacts on Si. • Uniformly filled PS is the key to obtain the best performance of Cu–Ni contacts on Si. • Optimization of anodization and electroplating allows complete filling of PS layer. • Highly adhesive and low contact resistance Cu–Ni contacts are obtained on Si. - Abstract: In this paper, a two-layer metallization for silicon based solar cells is presented. The metallization consists of thin nickel barrier and thick copper conductive layers, both obtained by electrodeposition technique suitable for phosphorus-doped 70–90 Ω/sq solar cell emitter formed on p-type silicon substrate. To ensure the adhesion between metal contact and emitter a very thin layer of mesoporous silicon is introduced on the emitter surface before metal deposition. This approach allows metal anchoring inside pores and improves silicon–nickel interface uniformity. Optimization of metal contact parameters is achieved varying the anodization and electrodeposition conditions. Characterization of contacts between metal and emitter is carried out by scanning electron microscopy, specific contact resistance and current–voltage measurements. Mechanical strength of nickel–copper contacts is evaluated by the peel test. Adhesion strength of more than 4.5 N/mm and contact resistance of 350 μΩ cm{sup 2} on 80 Ω/sq emitter are achieved.

  3. Translocation of metals in pea plants grown on various amendment of electroplating industrial sludge.

    Science.gov (United States)

    Bose, Sutapa; Chandrayan, Sudarshana; Rai, Vivek; Bhattacharyya, A K; Ramanathan, A L

    2008-07-01

    A pot-culture experiment was conducted to observe the effects of acidic sludge addition to the soils on bioavailability and uptake of heavy metals in different parts of pea plant as well as its influence on the growth of that plant. It is observed from our result the abundances of total and bio-available heavy metals in sludge vary as follows: Fe>Mn>Cr>Ni>Cu>Pb>Zn>Cd and Fe>Ni>Mn>Cr>Cu>Zn>Pb>Cd. Sludge applications increased both the total metals, DTPA-extractable metals and total N in the soils. On the other hand lime application has decreased the bioavailability of heavy metals with no change in total N in sludge amended soils. Organic carbon showed positive correlation with all metals except Zn, Cr and Pb. CEC also showed a strong positive correlation (R(2)>0.7) with the low translocation efficiency of pea plants. The value of translocation factor from shoot to seed was found to be smaller than root to shoot of pea plants. Our study thus shows that pea plants were found to be well adapted to the soil amended with 10% sludge with 0.5% lime treatment, minimizing most of the all metal uptake in the shoot of that plant. So, on the basis of the present study, possible treatment may be recommended for the secure disposal of acidic electroplating sludge.

  4. Electroplated Fe-Co-Ni films prepared from deep-eutectic-solvent-based plating baths

    Directory of Open Access Journals (Sweden)

    Takeshi Yanai

    2016-05-01

    Full Text Available We fabricated soft magnetic films from DES-based plating baths, and investigated magnetic properties of the plated films. The plating baths were obtained by stirring the mixture of choline chloride, ethylene glycol, FeCl2 ⋅ 4H2O, NiCl2 ⋅ 6H2O and CoCl2 ⋅ 6H2O. The composition of the electroplated film depended on the amount of the reagent in the plating bath, and we consequently obtained the films with various composition. The current efficiency of the plating process shows high values (> 88 % in the wide composition range. The soft magnetic films with low coercivity were obtained at the Fe compositions of ≈ 30 at.% and > 80 at.%, and we found that low coercivity could be realized by the control of the film composition. We also found that the Fe-rich films prepared from DES-based plating bath have some advantages as a soft magnetic phase for a nanocomposite magnet due to their high saturation magnetization and very fine crystal structure.

  5. [Nose disease caused by occupational exposure to chromium in the electroplating industry: cytomorphological aspects].

    Science.gov (United States)

    Bolla, I; Gariboldi, L M; Gabrielli, M; Baldo, D; Romanelli, A; Tuberti, E; Magnani, F

    1990-01-01

    Twenty-six workers were studied (9 chrome-platers exposed to chromium dioxide and 17 workers exposed to metallic chromium dust) in order to investigate the macroscopic and cytological changes of the nasal mucosa due to exposure to water-soluble hexavalent chromium or to metallic chromium dust in the electroplating industry and the role of different valencies in the onset of nasal disease. Experimental and epidemiological data have shown that hexavalent chromium, which has strong oxidative power, induces more noticeable toxic effects on tissues and mucous membranes than other compounds. The correlation between the degree of local toxic effects and the chemical state of chromium was demonstrated in both the macro- and the microscopic investigations and in particular in the cytological examinations: cases of atypia were found only in workers exposed to hexavalent chromium. Evidence of atypia raises the question of whether hexavalent chromium may act as a carcinogenic agent on the rhinosinusal mucosa. For this reason, the introduction of cytological nasal examination in health surveillance programmes for this category of workers acquires considerable importance. Sample collection from the nasal mucosa by brushing is the method of choice since it is simple, non-invasive and gives good diagnostic results.

  6. Removal of Cu(Ⅱ) from acidic electroplating effluent by biochars generated from crop straws

    Institute of Scientific and Technical Information of China (English)

    Xuejiao Tong; Renkou Xu

    2013-01-01

    The removal efficiency of copper (Cu(Ⅱ)) from an actual acidic electroplating effluent by biochars generated from canola,rice,soybean and peanut straws was investigated.The biochars simultaneously removed Cu(Ⅱ) from the effluent,mainly through the mechanisms of adsorption and precipitation,and neutralized its acidity.The removal efficiency of Cu(Ⅱ) by the biochars followed the order:peanut straw char > soybean straw char > canola straw char > rice straw char >> a commercial activated carbonaceous material,which is consistent with the alkalinity of the biochars.The pH of the effluent was a key factor determining the removal efficiency of Cu(Ⅱ)by biochars.Raising the initial pH of the effluent enhanced the removal of Cu(Ⅱ) from it.The optimum pyrolysis temperature was 400℃ for producing biochar from crop straws for acidic wastewater treatment,and the optimum reaction time was 8 hr.

  7. Effect of nickel introduced by electroplating on pyrocarbon deposition of carbon-fiber preforms

    Directory of Open Access Journals (Sweden)

    Ren Yancai

    2014-08-01

    Full Text Available In order to improve the deposition rate and microstructure of pyrocarbon, nickel was introduced by electroplating on carbon fibers and used as a catalyst during the deposition of pyrocarbon at 1000 °C using methane as a precursor gas. The distribution of nickel catalyst and the microstructure of pyrocarbon were characterized by scanning electron microscopy (SEM, energy dispersive spectroscopy (EDS, X-ray diffraction (XRD, and Raman micro-spectrometry. Results show that nano-sized nickel particles could be well distributed on carbon fibers and the pyrocarbon deposited catalytically had a smaller d002 value and a higher graphitization degree compared with that without catalyst. In addition, the deposition rate of pyrocarbon in each hour was measured. The deposition rate of pyrocarbon in the first hour was more than 10 times when carbon cloth substrates were doped with nickel catalysts as compared to the pure carbon cloths. The pyrocarbon gained by rapid deposition may include two parts, which are generation directly on the nickel catalyst and formation with the carbon nanofibers as crystal nucleus.

  8. 3D electroplated inductors with thickness variation for improved broadband performance

    Science.gov (United States)

    Farm-Guoo Tseng, Victor; Bedair, Sarah S.; Lazarus, Nathan

    2017-01-01

    The performance of an RF spiral inductor is based on the balance between ohmic losses in the outer turns and eddy current losses dominant in the inner turns where the magnetic field is the strongest. In this work, air-core spiral inductors with winding trace thicknesses decreasing towards the center are demonstrated, achieving quality factor improvement over a wide frequency range compared to uniform thickness inductors. A custom 3D copper electroplating process was used to produce spiral inductors with varying winding thicknesses in a single plating step, with patterned gaps in a seed layer used to create delays in the vertical plating. The fabricated center-lowered coil inductors were 80 nH within a one square millimeter area with thickness varying from 60 µm to 10 µm from outer to inner winding. Within the 16 MHz-160 MHz range, the center-lowered inductors were shown to have a maximum to minimum quality factor improvement of 90%-10% when compared to uniform thickness inductors with thicknesses ranging from 60 µm to 10 µm. Compared to the 20 µm uniform thickness inductor which has the optimal performance among all uniform thickness inductors in this frequency range, the center-lowered inductors were shown to achieve a maximum quality factor improvement of 20% at the edge frequencies of 16 MHz and 160 MHz, and a minimum quality factor improvement of 10% near the geometric mean center frequency of 46 MHz.

  9. One-step electroplating porous graphene oxide electrodes of supercapacitors for ultrahigh capacitance and energy density

    International Nuclear Information System (INIS)

    Wang, Yongjie; Zhu, Jiaqi

    2015-01-01

    An electroplating method was used for the first time to synthesize 3D porous graphene oxide (PGO) architectures, exhibiting ultrahigh capacitance and energy density as electrodes of supercapacitors. Scanning electron microscopy illustrated the porous structures which promoted the stability and alleviated the stacking of the graphene oxide layers. As investigated in a three-electrode supercapacitor cell, PGO electrodes exhibited the maximum capacitance and energy of 973 F · g −1 and 98.4 Wh · Kg −1 , which are better than current reports and comparable to batteries. At 4 A · g −1 for high-power applications, PGO electrodes reached a capacitance, energy, and power density of 493 F · g −1 , 49.9 Wh · Kg −1 , and 1700 W · Kg −1 , and they retained ∼97.83% of capacitance after 10 000 charge/discharge processes. Furthermore, when the PGO was bent exaggeratedly, it still displayed identical properties, which is of important significance for supporting wearable devices. (paper)

  10. One-step electroplating porous graphene oxide electrodes of supercapacitors for ultrahigh capacitance and energy density.

    Science.gov (United States)

    Wang, Yongjie; Zhu, Jiaqi

    2015-02-06

    An electroplating method was used for the first time to synthesize 3D porous graphene oxide (PGO) architectures, exhibiting ultrahigh capacitance and energy density as electrodes of supercapacitors. Scanning electron microscopy illustrated the porous structures which promoted the stability and alleviated the stacking of the graphene oxide layers. As investigated in a three-electrode supercapacitor cell, PGO electrodes exhibited the maximum capacitance and energy of 973 F · g(-1) and 98.4 Wh · Kg(-1), which are better than current reports and comparable to batteries. At 4 A · g(-1) for high-power applications, PGO electrodes reached a capacitance, energy, and power density of 493 F · g(-1), 49.9 Wh · Kg(-1), and 1700 W · Kg(-1), and they retained ∼97.83% of capacitance after 10 000 charge/discharge processes. Furthermore, when the PGO was bent exaggeratedly, it still displayed identical properties, which is of important significance for supporting wearable devices.

  11. Electroplating Gold-Silver Alloys for Spherical Capsules for NIF Double-Shell Targets

    Energy Technology Data Exchange (ETDEWEB)

    Bhandarkar, N. [Lawrence Livermore National Lab. (LLNL), Livermore, CA (United States); Horwood, C. [Lawrence Livermore National Lab. (LLNL), Livermore, CA (United States); Bunn, T. [Lawrence Livermore National Lab. (LLNL), Livermore, CA (United States); Stadermann, M. [Lawrence Livermore National Lab. (LLNL), Livermore, CA (United States)

    2017-08-17

    For Inertial Confinement Fusion (ICF) implosions, a design based on gradients of high and mid Z materials could potentially be more robust than single element capsule systems. To that end, gold and silver alloys were electroplated on 2.0 mm diameter surrogate brass spheres using a new flow–based pulsed plating method specifically designed to minimize surface roughness without reducing plating rates. The coatings were analyzed by scanning electron microscope (SEM) and white light interferometry for surface topography, and by energy dispersive x-ray spectroscopy (EDX) to determine near-surface gold and silver compositions. The alloy range attainable was 15 to 85 weight percent gold using 1:1 and 1:3 silver to gold ratio plating baths at applied potentials of -0.7 volts to -1.8 volts. This range was bounded by the open circuit potential of the system and hydrogen evolution, and in theory could be extended by using ionic liquids or aprotic solutions. Preliminary gradient trials proved constant composition alloy data could be translated to smooth gradient plating, albeit at higher gold compositions.

  12. A Sandwich HIV p24 Amperometric Immunosensor Based on a Direct Gold Electroplating-Modified Electrode

    Directory of Open Access Journals (Sweden)

    Ning Gan

    2012-05-01

    Full Text Available Acquired immune deficiency syndrome (AIDS is a severe communicable immune deficiency disease caused by the human immune deficiency virus (HIV. The analysis laboratory diagnosis of HIV infection is a crucial aspect of controlling AIDS. The p24 antigen, the HIV-1 capsid protein, is of considerable diagnostic interest because it is detectable several days earlier than host-generated HIV antibodies following HIV exposure. We present herein a new sandwich HIV p24 immunosensor based on directly electroplating an electrode surface with gold nanoparticles using chronoamperometry, which greatly increased the conductivity and reversibility of the electrode. Under optimum conditions, the electrochemical signal showed a linear relationship with the concentration of p24, ranging from 0.01 ng/mL to 100 ng/mL (R > 0.99, and the detection limit was 0.008 ng/mL. Compared with ELISA, this method increased the sensitivity by more than two orders of magnitude (the sensitivity of ELISA for p24 is about 1 ng/mL. This immunosensor may be broadly applied to clinical samples, being distinguished by its ease of use, mild reaction conditions, guaranteed reproducibility, and good anti-interference ability.

  13. Assessment of heavy metal tolerance in native plant species from soils contaminated with electroplating effluent.

    Science.gov (United States)

    Sainger, Poonam Ahlawat; Dhankhar, Rajesh; Sainger, Manish; Kaushik, Anubha; Singh, Rana Pratap

    2011-11-01

    Heavy metals concentrations of (Cr, Zn, Fe, Cu and Ni) were determined in plants and soils contaminated with electroplating industrial effluent. The ranges of total soil Cr, Zn, Fe, Cu and Ni concentrations were found to be 1443-3240, 1376-3112, 683-2228, 263-374 and 234-335 mg kg⁻¹, respectively. Metal accumulation, along with hyperaccumulative characteristics of the screened plants was investigated. Present study highlighted that metal accumulation in different plants varied with species, tissues and metals. Only one plant (Amaranthus viridis) accumulated Fe concentrations over 1000 mg kg⁻¹. On the basis of TF, eight plant species for Zn and Fe, three plant species for Cu and two plant species for Ni, could be used in phytoextraction technology. Although BAF of all plant species was lesser than one, these species exhibited high metal adaptability and could be considered as potential hyperaccumulators. Phytoremediation potential of these plants can be used to remediate metal contaminated soils, though further investigation is still needed. Copyright © 2011 Elsevier Inc. All rights reserved.

  14. A sandwich HIV p24 amperometric immunosensor based on a direct gold electroplating-modified electrode.

    Science.gov (United States)

    Zheng, Lei; Jia, Liyong; Li, Bo; Situ, Bo; Liu, Qinlan; Wang, Qian; Gan, Ning

    2012-05-18

    Acquired immune deficiency syndrome (AIDS) is a severe communicable immune deficiency disease caused by the human immune deficiency virus (HIV). The analysis laboratory diagnosis of HIV infection is a crucial aspect of controlling AIDS. The p24 antigen, the HIV-1 capsid protein, is of considerable diagnostic interest because it is detectable several days earlier than host-generated HIV antibodies following HIV exposure. We present herein a new sandwich HIV p24 immunosensor based on directly electroplating an electrode surface with gold nanoparticles using chronoamperometry, which greatly increased the conductivity and reversibility of the electrode. Under optimum conditions, the electrochemical signal showed a linear relationship with the concentration of p24, ranging from 0.01 ng/mL to 100 ng/mL (R > 0.99), and the detection limit was 0.008 ng/mL. Compared with ELISA, this method increased the sensitivity by more than two orders of magnitude (the sensitivity of ELISA for p24 is about 1 ng/mL). This immunosensor may be broadly applied to clinical samples, being distinguished by its ease of use, mild reaction conditions, guaranteed reproducibility, and good anti-interference ability.

  15. Influences of the main anodic electroplating parameters on cerium oxide films

    Energy Technology Data Exchange (ETDEWEB)

    Yang, Yang; Yang, Yumeng; Du, Xiaoqing; Chen, Yu [Department of Chemistry, Zhejiang University, Hangzhou 310027, Zhejiang (China); Zhang, Zhao, E-mail: eaglezzy@zjuem.zju.edu.cn [Department of Chemistry, Zhejiang University, Hangzhou 310027, Zhejiang (China); Zhang, Jianqing [Department of Chemistry, Zhejiang University, Hangzhou 310027, Zhejiang (China); State Key Laboratory for Corrosion and Protection of Metals, Shenyang 110016 (China)

    2014-06-01

    Cerium oxide thin films were fabricated onto 316 L stainless steel via a potentiostatically anodic electrodeposition approach in the solutions containing cerium(III) nitrate (0.05 M), ammonia acetate (0.1 M) and ethanol (10% V/V). The electrochemical behaviors and deposition parameters (applied potential, bath temperature, dissolving O{sub 2} and bath pH) have been investigated. Results show that, the electrochemical oxidation of Ce{sup 3+} goes through one electrochemical step, which is under charge transfer control. The optimum applied potential for film deposition is 0.8 V. Bath temperature plays a significant effect on the deposition rate, composition (different colors of the film) and surface morphology of the deposits. Due to the hydrolysis of Ce{sup 3+}, cerous hydroxide is facility to form when the bath temperature is higher than 60 °C. The electroplating bath pH is another key role for the anodic deposition of cerium oxide thin films, and the best bath pH is around 6.20. N{sub 2} or O{sub 2} purged into the bath will result in film porosities and O{sub 2} favors cerium oxide particles and film generation.

  16. Characteristics of electroplated Ni thick film on the PN junction semiconductor for beta-voltaic battery

    Energy Technology Data Exchange (ETDEWEB)

    Kim, Jin Joo; Uhm, Young Rang; Park, Keun Young; Son, Kwang Jae [Radioisotope Research Division, Korea Atomic Energy Research Institute, Daejeon (Korea, Republic of)

    2014-12-15

    Nickel (Ni) electroplating was implemented by using a metal Ni powder in order to establish a {sup 63}Ni plating condition on the PN junction semiconductor needed for production of betavoltaic battery. PN junction semiconductors with a Ni seed layer of 500 and 1000 Å were coated with Ni at current density from 10 to 50 mA cm{sup -2}. The surface roughness and average grain size of Ni deposits were investigated by XRD and SEM techniques. The roughness of Ni deposit was increased as the current density was increased, and decreased as the thickness of Ni seed layer was increased. The results showed that the optimum surface shape was obtained at a current density of 10 mA cm{sup -2} in seed layer with thickness of 500 Å, 20 mA cm{sup -2} of 1000 Å. Also, pure Ni deposit was well coated on a PN junction semiconductor without any oxide forms. Using the line width of (111) in XRD peak, the average grain size of the Ni thick firm was measured. The results showed that the average grain size was increased as the thickness of seed layer was increased.

  17. Characteristics of electroplated Ni thick film on the PN junction semiconductor for beta-voltaic battery

    International Nuclear Information System (INIS)

    Kim, Jin Joo; Uhm, Young Rang; Park, Keun Young; Son, Kwang Jae

    2014-01-01

    Nickel (Ni) electroplating was implemented by using a metal Ni powder in order to establish a 63 Ni plating condition on the PN junction semiconductor needed for production of betavoltaic battery. PN junction semiconductors with a Ni seed layer of 500 and 1000 Å were coated with Ni at current density from 10 to 50 mA cm -2 . The surface roughness and average grain size of Ni deposits were investigated by XRD and SEM techniques. The roughness of Ni deposit was increased as the current density was increased, and decreased as the thickness of Ni seed layer was increased. The results showed that the optimum surface shape was obtained at a current density of 10 mA cm -2 in seed layer with thickness of 500 Å, 20 mA cm -2 of 1000 Å. Also, pure Ni deposit was well coated on a PN junction semiconductor without any oxide forms. Using the line width of (111) in XRD peak, the average grain size of the Ni thick firm was measured. The results showed that the average grain size was increased as the thickness of seed layer was increased

  18. Using cement, lignite fly ash and baghouse filter waste for solidification of chromium electroplating treatment sludge

    Directory of Open Access Journals (Sweden)

    Wantawin, C.

    2004-02-01

    Full Text Available The objective of the study is to use baghouse filter waste as a binder mixed with cement and lignite fly ash to solidify sludge from chromium electroplating wastewater treatment. To save cost of solidification, reducing cement in binder and increasing sludge in the cube were focused on. Minimum percent cement in binder of 20 for solidification of chromium sludge was found when controlling lignite fly ash to baghouse filter waste at the ratio of 30:70, sludge to binder ratio of 0.5, water to mixer ratio of 0.3 and curing time of 7 days. Increase of sludge to binder ratio from 0.5 to 0.75 and 1 resulted in increase in the minimum percent cement in binder up to 30 percent in both ratios. With the minimum percent cement in binder, the calculated cement to sludge ratios for samples with sludge to binder ratios of 0.5, 0.75 and 1 were 0.4, 0.4 and 0.3 respectively. Leaching chromium and compressive strength of the samples with these ratios could achieve the solidified waste standard by the Ministry of Industry. For solidification of chromium sludge at sludge to binder ratio of 1, the lowest cost binder ratio of cement to lignite fly ash and baghouse filter waste in this study was 30:21:49. The cost of binder in this ratio was 718 baht per ton dry sludge.

  19. Fabrication of Metallic Microneedle by Electroplating and Sharpening of it by Electrochemical Etching

    Science.gov (United States)

    Huang, Chih-Hao; Tanaka, Takahiro; Takaoki, Yutaka; Izumi, Hayato; Takahashi, Tomokazu; Suzuki, Masato; Aoyagi, Seiji

    Aiming at the use in low-invasive medical treatments, this paper reports a fabrication of metallic microneedle, which has a three-dimensionally sharp tip. Compared to a silicon or polymer needle which we previously proposed, a metallic needle has toughness to evade breakage. Even if it is broken, it does not become small pieces thanks to its ductility, which increases the safety for a human body. A nickel needle was fabricated using electroplating, followed by sharpening it by electrochemical etching. A smooth tip surface is obtained due to electrochemical etching reactions. Sharpness and smoothness of the tip are effective for easy insertion in the viewpoint of large stress concentration and small friction, respectively. An experiment of inserting the fabricated needle into an artificial skin of silicone rubber was carried out. The resistance force during insertion was much reduced compared to that of commercial stainless needle (23 G: shank diameter 650 µm). Although a fabricated metallic needle was inserted and pulled-out for several times, it was not broken in any trial. By changing the angle between object surface and needle axis, the insertion experiments were carried out. Fabricated nickel needle was not broken for any angle, while silicon needle was broken in case the angle is small, i.e., the needle is much inclined from normal direction of the surface, which ensures the safety of metallic microneedle to human body in the viewpoint of breakage.

  20. Thermal stability and electrical characteristics of NiSi films with electroplated Ni(W) alloy

    International Nuclear Information System (INIS)

    Xin Yuhang; Hu Anmin; Li Ming; Mao Dali

    2011-01-01

    In this study, an electroplating method to deposited Ni, crystalline NiW(c-NiW), amorphous NiW (a-NiW) films on P-type Si(1 0 0) were used to form Ni-silicide (NiSi) films. After annealed at various temperatures, sheet resistance of Ni/Cu, c-NiW/Cu and a-NiW/Cu was measured to observe the performance of those diffusion barrier layers. With W added in the barrier layer, the barrier performance was improved. The results of XRD and resistance measurement of the stacked Si/Ni(W)/Cu films reveal that Cu atom could diffuse through Ni barrier layer at 450 deg. C, could diffuse through c-NiW at 550 deg. C, but could hardly diffuse through a-NiW barrier layer. c-NiW layer has a better barrier performance than Ni layer, meanwhile the resistance is lower than a-NiW layer.

  1. Sealing of thermally-sprayed stainless steel coatings against corrosion using nickel electroplating technique

    Directory of Open Access Journals (Sweden)

    Hathaipat Koiprasert

    2007-07-01

    Full Text Available Electric arc spraying (EAS is one of the thermal spray techniques used for restoration and to providecorrosion resistance. It can be utilized to build up coatings to thicknesses of several millimeters, It is easy to use on-site. Most importantly, the cost of this technique is lower than other thermal spraying techniques thatmay be suitable for part restoration. A major disadvantage associated with the electric arc sprayed coating is its high porosity, which can be as high as 3-8% making it not appropriate for use in immersion condition. This work was carried out around the idea of using electroplating to seal off the pore of the EAS coating, with an aim to improve the corrosion resistance of the coating in immersion condition. This research compared the corrosion behavior of a stainless steel 316 electric arc sprayed coating in 2M NaOH solution at 25oC. It was found that the Ni plating used as sealant can improve the corrosion resistance of the EAS coating. Furthermore, the smoothened and plated stainless steel 316 coating has a better corrosion resistance than the plated EAS coating that was not ground to smoothen the surface before plating.

  2. Development of a new electroplating process for Ni-W alloy deposits

    DEFF Research Database (Denmark)

    Mizushima, Io; Tang, Peter Torben; Hansen, Hans Nørgaard

    2005-01-01

    In the present work, the effect of the complexing agents citrate, glycine and triethanolamine (TEA) on the electrodeposition of Ni-W layers from electrolytes based on NiSO4 and Na2WO4, is investigated. The investigations include measurement of the current efficiencies, determination of the tungst...

  3. Treatment of nanowaste via fast crystal growth: with recycling of nano-SnO2 from electroplating sludge as a study case.

    Science.gov (United States)

    Zhuang, Zanyong; Xu, Xinjiang; Wang, Yongjing; Wang, Yandi; Huang, Feng; Lin, Zhang

    2012-04-15

    The treatment of industrial sludge containing amorphous/nanophase metal oxides or hydroxides is one of the vital issues in hazardous waste disposal. In this work, we developed a strategy to recycle nano-SnO(2) from tinplate electroplating sludge. It revealed that the major components of this sludge were acid soluble Sn and Fe amorphous phases. By introducing NaOH as a mineralizer, a fast growth of amorphous Sn compound into acid-insoluble SnO(2) nanowires was achieved selectively. Thus, the as-formed nano-SnO(2) could be recycled via dissolving other solid compositions in the sludge by using acid. The role of NaOH on accelerating both the Oriented Attachment (OA) and Ostwald Ripening (OR) growth of SnO(2) was discussed, which was regarded as a critical factor for treating the sludge. A pilot-scale experiment was conducted to treat 2.3 kg original sludge and the recycling of about 90 g nano-SnO(2) was achieved. We anticipate this work can provide a good example for the recycling of valuable metals from industrial sludge containing fine metal oxides or hydroxides. Copyright © 2011 Elsevier B.V. All rights reserved.

  4. Feasibility of constructed wetland planted with Leersia hexandra Swartz for removing Cr, Cu and Ni from electroplating wastewater.

    Science.gov (United States)

    You, Shao-Hong; Zhang, Xue-Hong; Liu, Jie; Zhu, Yi-Nian; Gu, Chen

    2014-01-01

    As a low-cost treatment technology for effluent, the constructed wetlands can be applied to remove the heavy metals from wastewater. Leersia hexandra Swartz is a metal-accumulating hygrophyte with great potential to remove heavy metal from water. In this study, two pilot-scale constructed wetlands planted with L. hexandra (CWL) were set up in greenhouse to treat electroplating wastewater containing Cr, Cu and Ni. The treatment performance of CWL under different hydraulic loading rates (HLR) and initial metal concentrations were also evaluated. The results showed that CWL significantly reduced the concentrations of Cr, Cu and Ni in wastewater by 84.4%, 97.1% and 94.3%, respectively. High HLR decreased the removal efficiencies of Cr, Cu and Ni; however, the heavy metal concentrations in effluent met Emission Standard of Pollutants for Electroplating in China (ESPE) at HLR less than 0.3 m3/m2 d. For the influent of 5 mg/L Cr, 10 mg/L Cu and 8 mg/L Ni, effluent concentrations were below maximum allowable concentrations in ESPE, indicating that the removal of Cr, Cu and Ni by CWL was feasible at considerably high influent metal concentrations. Mass balance showed that the primary sink for the retention of contaminants within the constructed wetland system was the sediment, which accounted for 59.5%, 83.5%, and 73.9% of the Cr, Cu and Ni, respectively. The data from the pilot wetlands support the view that CWL could be used to successfully remove Cr, Cu and Ni from electroplating wastewater.

  5. Multiple heavy metals extraction and recovery from hazardous electroplating sludge waste via ultrasonically enhanced two-stage acid leaching.

    Science.gov (United States)

    Li, Chuncheng; Xie, Fengchun; Ma, Yang; Cai, Tingting; Li, Haiying; Huang, Zhiyuan; Yuan, Gaoqing

    2010-06-15

    An ultrasonically enhanced two-stage acid leaching process on extracting and recovering multiple heavy metals from actual electroplating sludge was studied in lab tests. It provided an effective technique for separation of valuable metals (Cu, Ni and Zn) from less valuable metals (Fe and Cr) in electroplating sludge. The efficiency of the process had been measured with the leaching efficiencies and recovery rates of the metals. Enhanced by ultrasonic power, the first-stage acid leaching demonstrated leaching rates of 96.72%, 97.77%, 98.00%, 53.03%, and 0.44% for Cu, Ni, Zn, Cr, and Fe respectively, effectively separated half of Cr and almost all of Fe from mixed metals. The subsequent second-stage leaching achieved leaching rates of 75.03%, 81.05%, 81.39%, 1.02%, and 0% for Cu, Ni, Zn, Cr, and Fe that further separated Cu, Ni, and Zn from mixed metals. With the stabilized two-stage ultrasonically enhanced leaching, the resulting over all recovery rates of Cu, Ni, Zn, Cr and Fe from electroplating sludge could be achieved at 97.42%, 98.46%, 98.63%, 98.32% and 100% respectively, with Cr and Fe in solids and the rest of the metals in an aqueous solution discharged from the leaching system. The process performance parameters studied were pH, ultrasonic power, and contact time. The results were also confirmed in an industrial pilot-scale test, and same high metal recoveries were performed. Copyright 2010 Elsevier B.V. All rights reserved.

  6. Microwave discharge electrodeless lamps (MDEL). V. Microwave-assisted photolytic disinfection of Bacillus subtilis in simulated electroplating wash wastewaters.

    Science.gov (United States)

    Horikoshi, Satoshi; Tsuchida, Akihiro; Abe, Masahiko; Ohba, Naoki; Uchida, Masayoshi; Serpone, Nick

    2010-01-01

    This short article examines the microwave-assisted photolytic disinfection of aqueous solutions contaminated by Bacillus subtilis microorganisms using UV and vacuum-UV radiation emitted from a microwave discharge electrodeless lamp (MDEL), a device containing a Hg/Ar gas-fill that was proposed recently for use in Advanced Oxidation Processes (AOPs). Results of the disinfection are compared with those obtained from UV radiation emitted by a low-pressure electrode Hg lamp and by an excimer lamp. Also examined is the disinfection of B. subtilis aqueous media that contained Au3+ or Ni2+ ions, species often found in the treatment of electroplating wash wastewaters.

  7. Study of the Barada river environment pollution with poisonous trace elements resulting from tanning and electroplating industry

    International Nuclear Information System (INIS)

    Khamis, I.; Sarheel, A.; Al-Somel, N.; Al-Masri, M. S.

    2001-01-01

    Investigation of leather industry impact on Barada river environment, specifically in the eastern part of Damascus was made. Differential samples such as sediments, soil, and plantations from various locations were collected. results show high increase of chromium in river's sediment and soil adjacent to the river banks. However, such increase was not noticed in plantations or tree leaves. Copper and nickel concentrations were also high in sediments due to waste coming out of the electroplating industry. Concentration of titanium, one of the polishing and coloring industry's wastes, was noticed to be rather high too. Concentration of all previous pollutants was noticed to decrease as the distance become farther from the industrial complex. (Author)

  8. Non-contact evaluation of mechanical properties of electroplated wear resistant Ni-P layer from the velocity dispersion of laser SAW; Laser reiki Rayleigh ha no sokudo bunsan wo mochiita taimamo Ni-P mekkiso tokusei no hisesshoku hyoka

    Energy Technology Data Exchange (ETDEWEB)

    Morikawa, Y.; Cho, H.; Takemoto, M. [Aoyama Gakuin University, Tokyo (Japan). Faculty of Science and Engineering; Nakayama, T. [Kobe Steel Ltd., Kobe (Japan)

    1996-11-01

    We developed a new laser surface acoustic wave (SAW) system and applied this to estimate the mechanical properties of the wear-resistant Ni-P layer electroplated on a stainless steel. The velocity dispersions of Rayleigh wave of the as -plated and heat-treated Ni-P layer were obtained by the one point time domain signal processing. The Ni-P layers with excellent wear resistance produced by the heated treatment higher than 725K were found to show higher Rayleigh velocities than that of the substrate steel, while the Ni-P layer with poor wear resistance showed lower velocities. Young`s moduli of the Ni-P layer, estimated so as the computed velocity dispersion agreed with the measured one, increased with the increase of wear resistance. 10 refs., 9 figs., 2 tabs.

  9. Effect of tungsten (W) on structural and magnetic properties of electroplated NiFe thin films for MEMS applications

    Science.gov (United States)

    Kannan, R.; Devaki, P.; Premkumar, P. S.; Selvambikai, M.

    2018-04-01

    Electrodeposition of nanocrystalline NiFe and NiFeW thin films were carried out from ammonium citrate bath at a constant current density and controlled pH of 8 by varying the bath temperature from 40 °C to 70 °C. The surface morphology and chemical composition of the electrodeposited NiFe and NiFeW soft magnetic thin films were studied by using SEM and EDAX. The SEM micrographs of the films coated at higher electrodeposited bath temperature have no micro cracks and also the films have more uniform surface morphology. The existence of crystalline nature of the coated films were analysed by XRD. The presence of predominant peaks in x-ray diffraction pattern (compared with JCPDS data) reveal that the average crystalline size was in the order of few tens of nano meters. The magnetic properties such as coercivity, saturation magnetization and magnetic flux density have been calculated from vibrating sample magnetometer analysis. The VSM result shows that the NiFeW thin film synthesised at 70 °C exhibit the lower coercivity with higher saturation magnetization. The hardness and adhesion of the electroplated films have been investigated. Reasons for variation in magnetic properties and structural characteristics are also discussed. The electroplated NiFe and NiFeW thin films can be used for Micro Electro Mechanical System (MEMS) applications due to their excellent soft magnetic behaviour.

  10. Investigation on the evolution of microstructure and texture of electroplated Ni–Ti composite coating by Rietveld method

    Energy Technology Data Exchange (ETDEWEB)

    Zhao, Yuantao, E-mail: zhaoyuantao@sjtu.edu.cn; Cai, Fei, E-mail: caifei32@126.com; Wang, Chengxi, E-mail: sjtucxw@sjtu.edu.cn; Chai, Ze, E-mail: zechaisjtu@163.com; Zhu, Kaiyuan, E-mail: xrd125@163.com; Xu, Zhou, E-mail: xuzhou@sjtu.edu.cn; Jiang, Chuanhai, E-mail: chjiang-sjtu@hotmail.com

    2015-10-30

    Highlights: • Ni–Ti composite coatings were prepared by electroplating. • Morphology and Ti content of Ni–Ti coatings were studied upon SEM and EDXS. • Microstructures of Ni–Ti coatings were studied upon the Rietveld method. • The texture of Ni–Ti coatings was studied upon the pole figure. - Abstract: Rietveld refinement was utilized to investigate the evolution of microstructure and texture of the Ni–Ti composite coatings electroplated at different applied current densities. Scanning Electron Microscope and Energy Dispersive Spectroscopy were utilized to investigate the morphology and chemical composition of the coatings. Relative texture coefficients (RTC) and measured pole figures were utilized to investigate the texture evolution of the coatings. The results showed that the surface morphology of the coatings changed from a colonial structure to a polyhedral one. And the incorporated Ti content decreased with increasing applied current density. As the applied current density increased, the crystallite sizes increased and their distribution got less uniform, and the microstrain and dislocation density decreased. The results of simulated pole figures obtained from Rietveld refinement illustrated that the texture of the coatings changed from no obvious texture to a strong [2 0 0] fiber texture with increasing applied current density. The texture evolution obtained from simulated pole figures was confirmed by the result of RTC and the measured pole figures. The evolutions of the microstructure and texture were derived from the change of the applied current density and incorporated Ti content in the Ni–Ti composite coatings.

  11. Electrochemical kinetic performances of electroplating Co–Ni on La–Mg–Ni-based hydrogen storage alloys

    Energy Technology Data Exchange (ETDEWEB)

    Li, Yuan; Tao, Yang; Ke, Dandan; Ma, Yufei [Hebei Key Laboratory of Applied Chemistry, School of Environmental and Chemical Engineering, Yanshan University, Qinhuangdao 066004 (China); Han, Shumin, E-mail: hanshm@ysu.edu.cn [Hebei Key Laboratory of Applied Chemistry, School of Environmental and Chemical Engineering, Yanshan University, Qinhuangdao 066004 (China); State Key Laboratory of Metastable Materials Science and Technology, Yanshan University, Qinhuangdao 066004 (China)

    2015-12-01

    Graphical abstract: - Highlights: • The Co–Ni composite coating was prepared by electroplating. • The alloy treated at 10 mA/cm{sup 2} has superior kinetic performances. • The Co–Ni layer accelerates the charge transfer rate on the surface of the alloy. - Abstract: Electroplating Co–Ni treatment was applied to the surface of the La{sub 0.75}Mg{sub 0.25}Ni{sub 3.48} alloy electrodes in order to improve the electrochemical and kinetic performances. The Scanning electron microscope-Energy dispersive spectroscopy and X-ray diffraction results showed that the electrodes were plated with a homogeneous Co–Ni alloy film. The alloy coating significantly improved the high rate dischargeability of the alloy electrode, and the HRD value increased to 57.5% at discharge current density 1875 mA/g after the Co–Ni-coating. The exchange current density I{sub 0}, the limiting current density I{sub L} and the oxidation peak current also increased for the coated alloy. The improvement of overall electrode performances was attributed to an enhancement in electro-catalytic activity and conductivity at the alloy surface, owing to the precipitation of the Co–Ni layer.

  12. BIOSORPTION OF Cr(VI FROM SYNTHETIC WASTEWATER USING THE FRUIT SHELL OF GULMOHAR (Delonix regia: APPLICATION TO ELECTROPLATING WASTEWATER

    Directory of Open Access Journals (Sweden)

    Attimodde Girirajanna Devi Prasad

    2010-05-01

    Full Text Available The biosorption of Cr(VI from synthetic solutions and electroplating wastewater using the fruit shell of gulmohar has been investigated in a batch system. The effects of various parameters such as pH, contact time, adsorbent dosage, and initial concentration of Cr(VI on the biosorption process were studied. The complete removal of Cr(VI was observed at pH < 3.0. Studies indicated that both biosorption and bioreduction were involved in the removal of Cr(VI. The sorption equilibrium exhibited a better fit to the Langmuir isotherm than the Freundlich isotherm. The maximum biosorption capacity of fruit shell of gulmohar to remove Cr(VI was 12.28 mg/g. A kinetic model of pseudo-second order provided a good description of the experimental data as compared to a pseudo-first order kinetic model. The sorption rate was found to be dependent on the initial concentration of Cr(VI and biomaterials dosage. The study showed that the abundant and inexpensive fruit shell of gulmohar biosorbent has a potential application in the removal of Cr(VI from electroplating wastewater and its conversion into less or non-toxic Cr (III.

  13. Preparation and Characterization of Ni Spines Grown on the Surface of Cubic Boron Nitride Grains by Electroplating Method

    Science.gov (United States)

    Gui, Yanghai; Zhao, Jianbo; Chen, Jingbo; Jiang, Yuanli

    2016-01-01

    Cubic boron nitride (cBN) is widely applied in cutting and grinding tools. cBN grains plated by pure Ni and Ni/SiC composite were produced under the same conditions from an additive-free nickel Watts type bath. The processed electroplating products were characterized by the techniques of scanning electron microscopy (SEM), X-ray diffraction (XRD) and thermoanalysis (TG-DTA). Due to the presence of SiC particles, there are some additional nodules on the surface of Ni/SiC plated cBN compared with the pure Ni plated cBN. The unique morphology of Ni/SiC plated cBN should attain greater retention force in resin bond. Moreover, the coating weight of cBN grains could be controlled by regulating the plating time. cBN grains with 60% coating weight possess the optimum grinding performance due to their roughest and spiniest surface. In addition, Ni spines plated cBN grains show good thermal stability when temperature is lower than 464 °C. Therefore, the plated cBN grains are more stable and suitable for making resin bond abrasive tools below 225 °C. Finally, the formation mechanism of electroplating products is also discussed. PMID:28773283

  14. Enhanced nitrogen removal from electroplating tail wastewater through two-staged anoxic-oxic (A/O) process.

    Science.gov (United States)

    Yan, Xinmei; Zhu, Chunyan; Huang, Bin; Yan, Qun; Zhang, Guangsheng

    2018-01-01

    Consisted of anaerobic (ANA), anoxic-1 (AN1), aerobic-1 (AE1), anoxic-2 (AN2), aerobic-2 (AE2) reactors and sediment tank, the two-staged A/O process was applied for depth treatment of electroplating tail wastewater with high electrical conductivity and large amounts of ammonia nitrogen. It was found that the NH 4 + -N and COD removal efficiencies reached 97.11% and 83.00%, respectively. Besides, the short-term salinity shock of the control, AE1 and AE2 indicated that AE1 and AE2 have better resistance to high salinity when the concentration of NaCl ranged from 1 to 10g/L. Meanwhile, it was found through high-throughput sequencing that bacteria genus Nitrosomonas, Nitrospira and Thauera, which are capable of nitrogen removal, were enriched in the two-staged A/O process. Moreover, both salt-tolerant bacteria and halophili bacteria were also found in the combined process. Therefore, microbial community within the two-staged A/O process could be acclimated to high electrical conductivity, and adapted for electroplating tail wastewater treatment. Copyright © 2017 Elsevier Ltd. All rights reserved.

  15. Efficient selective catalytic reduction of NO by novel carbon-doped metal catalysts made from electroplating sludge.

    Science.gov (United States)

    Zhang, Jia; Zhang, Jingyi; Xu, Yunfeng; Su, Huimin; Li, Xiaoman; Zhou, Ji Zhi; Qian, Guangren; Li, Li; Xu, Zhi Ping

    2014-10-07

    Electroplating sludges, once regarded as industrial wastes, are precious resources of various transition metals. This research has thus investigated the recycling of an electroplating sludge as a novel carbon-doped metal (Fe, Ni, Mg, Cu, and Zn) catalyst, which was different from a traditional carbon-supported metal catalyst, for effective NO selective catalytic reduction (SCR). This catalyst removed >99.7% NO at a temperature as low as 300 °C. It also removed NO steadily (>99%) with a maximum specific accumulative reduced amount (MSARA) of 3.4 mmol/g. Gas species analyses showed that NO removal was accompanied by evolving N2 and CO2. Moreover, in a wide temperature window, the sludge catalyst showed a higher CO2 selectivity (>99%) than an activated carbon-supported metal catalyst. Structure characterizations revealed that carbon-doped metal was transformed to metal oxide in the sludge catalyst after the catalytic test, with most carbon (2.33 wt %) being consumed. These observations suggest that NO removal over the sludge catalyst is a typical SCR where metals/metal oxides act as the catalytic center and carbon as the reducing reagent. Therefore, our report probably provides an opportunity for high value-added utilizations of heavy-metal wastes in mitigating atmospheric pollutions.

  16. Column study of chromium(VI) adsorption from electroplating industry by coconut coir pith

    Energy Technology Data Exchange (ETDEWEB)

    Suksabye, Parinda [Joint Graduate School of Energy and Environment, King Mongkut' s University of Technology Thonburi, 91 Pracha-Utit Road, Bangmod, Thungkru, Bangkok 10140 (Thailand); Thiravetyan, Paitip [Division of Biotechnology, School of Bioresources and Technology, King Mongkut' s University of Technology Thonburi, 83 Moo.8 Thakham, Bangkhuntien, Bangkok 10150 (Thailand)], E-mail: paitip.thi@kmutt.ac.th; Nakbanpote, Woranan [Pilot Plant Development and Training Institute, King Mongkut' s University of Technology Thonburi, 83 Moo.8 Thakham, Bangkhuntien, Bangkok 10150 (Thailand)

    2008-12-15

    The removal of Cr(VI) from electroplating wastewater by coir pith was investigated in a fixed-bed column. The experiments were conducted to study the effect of important parameters such as bed depth (40-60 cm) and flow rate (10-30 ml min{sup -1}). At 0.05 C{sub t}/C{sub 0}, the breakthrough volume increased as flow rate decreased or a bed depth increased due to an increase in empty bed contact time (EBCT). The bed depth service time model (BDST) fit well with the experimental data in the initial region of the breakthrough curve, while the simulation of the whole curve using non-linear regression analysis was effective using the Thomas model. The adsorption capacity estimated from the BDST model was reduced with increasing flow rate, which was 16.40 mg cm{sup -3} or 137.91 mg Cr(VI) g{sup -1} coir pith for the flow rates of 10 ml min{sup -1} and 14.05 mg cm{sup -3} or 118.20 mg Cr(VI) g{sup -1} coir pith for the flow rates of 30 ml min{sup -1}. At the highest bed depth (60 cm) and the lowest flow rate (10 ml min{sup -1}), the maximum adsorption reached 201.47 mg Cr(VI) g{sup -1} adsorbent according to the Thomas model. The column was regenerated by eluting chromium using 2 M HNO{sub 3} after adsorption studies. The desorption of Cr(III) in each of three cycles was about 67-70%. The desorption of Cr(III) in each cycle did not reach 100% due to the fact that Cr(V) was present through the reduction of Cr(VI), and was still in coir pith, possibly bound to glucose in the cellulose part of coir pith. Therefore, the Cr(V) complex cannot be desorbed in solution. The evidence of Cr(V) signal was observed in coir pith, {alpha}-cellulose and holocellulose extracted from coir pith using electron spin resonance (ESR)

  17. Column study of chromium(VI) adsorption from electroplating industry by coconut coir pith

    International Nuclear Information System (INIS)

    Suksabye, Parinda; Thiravetyan, Paitip; Nakbanpote, Woranan

    2008-01-01

    The removal of Cr(VI) from electroplating wastewater by coir pith was investigated in a fixed-bed column. The experiments were conducted to study the effect of important parameters such as bed depth (40-60 cm) and flow rate (10-30 ml min -1 ). At 0.05 C t /C 0 , the breakthrough volume increased as flow rate decreased or a bed depth increased due to an increase in empty bed contact time (EBCT). The bed depth service time model (BDST) fit well with the experimental data in the initial region of the breakthrough curve, while the simulation of the whole curve using non-linear regression analysis was effective using the Thomas model. The adsorption capacity estimated from the BDST model was reduced with increasing flow rate, which was 16.40 mg cm -3 or 137.91 mg Cr(VI) g -1 coir pith for the flow rates of 10 ml min -1 and 14.05 mg cm -3 or 118.20 mg Cr(VI) g -1 coir pith for the flow rates of 30 ml min -1 . At the highest bed depth (60 cm) and the lowest flow rate (10 ml min -1 ), the maximum adsorption reached 201.47 mg Cr(VI) g -1 adsorbent according to the Thomas model. The column was regenerated by eluting chromium using 2 M HNO 3 after adsorption studies. The desorption of Cr(III) in each of three cycles was about 67-70%. The desorption of Cr(III) in each cycle did not reach 100% due to the fact that Cr(V) was present through the reduction of Cr(VI), and was still in coir pith, possibly bound to glucose in the cellulose part of coir pith. Therefore, the Cr(V) complex cannot be desorbed in solution. The evidence of Cr(V) signal was observed in coir pith, α-cellulose and holocellulose extracted from coir pith using electron spin resonance (ESR)

  18. Biosorption of Cr (VI) ions from electroplating industrial effluent using immobilized Aspergillus niger biomass.

    Science.gov (United States)

    Chhikara, S; Dhankhar, R

    2008-09-01

    A fungus, Aspergillus niger was chemically treated with 0.1 M H2SO4 and 0.1 N NaOH to form biosorbent and it was immobilized in calcium alginate beads. The biosorption capacity of immobilized biosorbents for Cr (VI) was found to depend on pH, contact time, biosorbent dose and initial concentration of Cr (VI). The maximum uptake of Cr (VI) was 92.5, 95.9 and 98.4 mg respectively at a pH of 1.5 and with an increase in pH up to 10.5 the metal uptake decreased gradually up to 38.75, 50.19 and 65.28 mg respectively for acid treated, untreated and base treated fungal biosorbents. Increase in biosorbent dose up to 1 g of biomass and contact time up to 60 min resulted in an increase in biosorption from 19.6, 15.6 and 26.1 mg at a biosorbent dose of 0.1 g 100 ml(-1) to 92.45, 95.7 and 98.52 mg at a biosorbent dose of 1.0 g 100 ml(-1) and then further increase in adsorbent dose and contact time did not resulted in more Cr (VI) adsorption by per unit weight of biosorbent. The value of Kad (adsorption rate constant) revealed the pseudo-first order nature of biosorption. The percentage metal uptake by the biosorbent was found to decrease upto 62.33, 52.67 and 83.5 percent respectively for acid treated, untreated and base treated fungal biosorbents at the 300 mgl(-1) Cr (VI) ion concentration. The resulted data was found to fit well in Langmuir model of adsorption isotherm with a high value of correlation coefficient. The value of Qmax, b (Langmuir constants), R(L) (separation factor) and delta G (Gibb's free energy) revealed the favourable nature of adsorption. The biosorbed metal was eluted from the biosorbent by using 0.1 M H2SO4 as elutant. Immobilized biosorbent can be reused for five consecutive biosorption/desorption cycles without apparent loss of efficiency after its reconditioning. The biosorbent was found to perform well in the electroplating industrial effluent.

  19. Column study of chromium(VI) adsorption from electroplating industry by coconut coir pith.

    Science.gov (United States)

    Suksabye, Parinda; Thiravetyan, Paitip; Nakbanpote, Woranan

    2008-12-15

    The removal of Cr(VI) from electroplating wastewater by coir pith was investigated in a fixed-bed column. The experiments were conducted to study the effect of important parameters such as bed depth (40-60cm) and flow rate (10-30ml min(-1)). At 0.05 C(t)/C(0), the breakthrough volume increased as flow rate decreased or a bed depth increased due to an increase in empty bed contact time (EBCT). The bed depth service time model (BDST) fit well with the experimental data in the initial region of the breakthrough curve, while the simulation of the whole curve using non-linear regression analysis was effective using the Thomas model. The adsorption capacity estimated from the BDST model was reduced with increasing flow rate, which was 16.40mg cm(-3) or 137.91mg Cr(VI)g(-1) coir pith for the flow rates of 10ml min(-1) and 14.05mg cm(-3) or 118.20mg Cr(VI)g(-1) coir pith for the flow rates of 30ml min(-1). At the highest bed depth (60cm) and the lowest flow rate (10mlmin(-1)), the maximum adsorption reached 201.47mg Cr(VI)g(-1) adsorbent according to the Thomas model. The column was regenerated by eluting chromium using 2M HNO(3) after adsorption studies. The desorption of Cr(III) in each of three cycles was about 67-70%. The desorption of Cr(III) in each cycle did not reach 100% due to the fact that Cr(V) was present through the reduction of Cr(VI), and was still in coir pith, possibly bound to glucose in the cellulose part of coir pith. Therefore, the Cr(V) complex cannot be desorbed in solution. The evidence of Cr(V) signal was observed in coir pith, alpha-cellulose and holocellulose extracted from coir pith using electron spin resonance (ESR).

  20. The influence of heavy metals on the polymorphs of dicalcium silicate in the belite-rich clinkers produced from electroplating sludge.

    Science.gov (United States)

    Chen, Ying-Liang; Shih, Pai-Haung; Chiang, Li-Choung; Chang, Yi-Kuo; Lu, Hsing-Cheng; Chang, Juu-En

    2009-10-15

    The purpose of this study is to utilize an electroplating sludge for belite-rich clinker production and to observe the influence of heavy metals on the polymorphs of dicalcium silicate (C(2)S). Belite-rich clinkers prepared with 0.5-2% of NiO, ZnO, CuO, and Cr(2)O(3) were used to investigate the individual effects of the heavy metals in question. The Reference Intensity Ratio (RIR) method was employed to determine the weight fractions of gamma-C(2)S and beta-C(2)S in the clinkers, and their microstructures were examined by the transmission electron microscopy (TEM). The results showed that nickel, zinc, and chromium have positive effects on beta-C(2)S stabilization (Cr(3+)>Ni(2+)>Zn(2+)), whereas copper has a negative effect. The addition of up to 10% electroplating sludge did not have any negative influence on the formation of C(2)S. It was observed that gamma-C(2)S decreased while beta-C(2)S increased with a rise in the addition of the electroplating sludge. Moreover, nickel and chromium mainly contributed to stabilizing beta-C(2)S in the belite-rich clinkers produced from the electroplating sludge.

  1. Copper@carbon coaxial nanowires synthesized by hydrothermal carbonization process from electroplating wastewater and their use as an enzyme-free glucose sensor.

    Science.gov (United States)

    Zhao, Yuxin; He, Zhaoyang; Yan, Zifeng

    2013-01-21

    In the pursuit of electrocatalysts with great economic and ecological values for non-enzymatic glucose sensors, one-dimensional copper@carbon (Cu@C) core-shell coaxial nanowires (NWs) have been successfully prepared via a simple continuous flow wet-chemistry approach from electroplating wastewater. The as-obtained products were characterized by X-ray powder diffraction, scanning electron microscopy, transmission electron microscopy, selected area electron diffraction, energy dispersive X-ray spectroscopy and Raman spectroscopy. The electrocatalytic activity of the modified electrodes by Cu@C NWs towards glucose oxidation was investigated by cyclic voltammetry and chronoamperometry. It was found that the as-obtained Cu@C NWs showed good electrochemical properties and could be used as an electrochemical sensor for the detection of glucose molecules. Compared to the other electrodes including the bare Nafion/glassy carbon electrode (GCE) and several hot hybrid nanostructures modified GCE, a substantial decrease in the overvoltage of the glucose oxidation was observed at the Cu@C NWs electrodes with oxidation starting at ca. 0.20 V vs. Ag/AgCl (3 M KCl). At an applied potential of 0.65 V, Cu@C NWs electrodes had a high and reproducible sensitivity of 437.8 µA cm(-2) mM(-1) to glucose. Linear responses were obtained with a detection limit of 50 nM. More importantly, the proposed electrode also had good stability, high resistance against poisoning by chloride ion and commonly interfering species. These good analytical performances make Cu@C NWs promising for the future development of enzyme-free glucose sensors.

  2. Cr(VI) adsorption from electroplating plating wastewater by chemically modified coir pith.

    Science.gov (United States)

    Suksabye, Parinda; Thiravetyan, Paitip

    2012-07-15

    Coir pith samples were chemically modified by grafting with acrylic acid for the removal of Cr(VI) from electroplating wastewater. The presence of acrylic acid on the coir pith surface was verified by a scanning electron microscope with an electron dispersive x-ray spectrometer (SEM/EDX), Fourier transform infrared spectroscopy (FTIR) and thermogravimetry (TG). The carbonyl groups (C==O) from the carboxylic acids (COOH) increased on the coir pith surface after grafting with acrylic acid. In addition, the thermal stability of the acrylic acid-grafted coir pith also improved. The optimum conditions for grafting the acrylic acid on the coir pith consisted of 2 M acrylic acid and 0.00125 M ceric ammonium nitrate (CAN, as an initiator). The maximum Cr(VI) removal (99.99 ± 0.07%) was obtained with the following conditions: a 1.3% (w/v) dosage of acrylic acid-grafted coir pith, a system pH of 2, a contact time of 22 h, a temperature of 30 °C, a particle size of <150 μm and an initial Cr(VI) of 1,171 mg l(-1). At system pH of 2, Cr(VI) in the HCrO(4)(-) form can be adsorbed with acrylic acid-grafted coir pith via an electrostatic attraction. The adsorption isotherm of 2 M acrylic acid-grafted coir pith exhibited a good fit with the Langmuir isotherm. The maximum Cr(VI) adsorption capacity of the 2 M acrylic acid-grafted coir pith was 196.00 mg Cr(VI) g(-1) adsorbent, whereas for coir pith without grafting, the maximum Cr(VI) removal was 165.00 mg Cr(VI) g(-1) adsorbent. The adsorption capacity of the acrylic acid-grafted coir pith for Cr(VI) was higher compared to the original coir pith. This result was due to the enhancement of the carbonyl groups on the coir pith surface that may have involved the mechanism of chromium adsorption. The X-ray absorption near edged structure (XANES) and desorption studies suggested that most of the Cr(III) that presented on the acrylic acid-grafted coir pith was due to the Cr(VI) being reduced to Cr(III) on the adsorbent surface. FTIR

  3. Planar Zeolite Film-Based Potentiometric Gas Sensors Manufactured by a Combined Thick-Film and Electroplating Technique

    Science.gov (United States)

    Marr, Isabella; Reiß, Sebastian; Hagen, Gunter; Moos, Ralf

    2011-01-01

    Zeolites are promising materials in the field of gas sensors. In this technology-oriented paper, a planar setup for potentiometric hydrocarbon and hydrogen gas sensors using zeolites as ionic sodium conductors is presented, in which the Pt-loaded Na-ZSM-5 zeolite is applied using a thick-film technique between two interdigitated gold electrodes and one of them is selectively covered for the first time by an electroplated chromium oxide film. The influence of the sensor temperature, the type of hydrocarbons, the zeolite film thickness, and the chromium oxide film thickness is investigated. The influence of the zeolite on the sensor response is briefly discussed in the light of studies dealing with zeolites as selectivity-enhancing cover layers. PMID:22164042

  4. PHOTOCATALYTIC REMOVAL OF TR I- AND HEXA-VALENT CHROMIUM IONS FROM CHROME-ELECTROPL ATING WASTEWATER

    Directory of Open Access Journals (Sweden)

    Puangrat Kajitvichyanukul

    2017-11-01

    Full Text Available A novel technique based on photocatalysis was applied to eliminate chromium ions, a toxic hazardous environmental pollutant. The photoreduction of each species of chromium (total, hexavalent, and trivalent chromiums from chrome-electroplating wastewater was investigated using a titanium dioxide suspension under irradiation by a low-pressure mercury lamp. The initial concentration of total chromium was 300 mg/l. The applied conditions were the direct photocatalytic reduction process at pH 3.65 and the indirect photocatalytic reduction with added hole scavengers at the same solution pH. Results from both processes were comparatively discussed. Result show that chromium was not efficiently removed by direct photoreduction. In contrast, with the adding of hole scavengers, which were formate ions, the photoreduction of chromium was very favorable. Both hexavalent and trivalent chromiums were efficiently removed. The photocatalytic mechanism is purposed in this study.

  5. Trichloroethylene (TCE) in tree cores to complement a subsurface investigation on residential property near a former electroplating facility.

    Science.gov (United States)

    Wilcox, Jeffrey D; Johnson, Kathy M

    2016-10-01

    Tree cores were collected and analyzed for trichloroethylene (TCE) on a private property between a former electroplating facility in Asheville, North Carolina (USA), and a contaminated wetland/spring complex. TCE was detected in 16 of 31 trees, the locations of which were largely consistent with a "plume core" delineated by a more detailed subsurface investigation nearly 2 years later. Concentrations in tree cores and nearby soil borings were not correlated, perhaps due to heterogeneities in both geologic and tree root structure, spatial and temporal variability in transpiration rates, or interferences caused by other contaminants at the site. Several tree cores without TCE provided evidence for significantly lower TCE concentrations in shallow groundwater along the margins of the contaminated spring complex in an area with limited accessibility. This study demonstrates that tree core analyses can complement a more extensive subsurface investigation, particularly in residential or ecologically sensitive areas.

  6. Reduction of energy consumption of selected subprocesses in electroplating. Reduktion af energiforbrug ved delprocesser i galvanisk overfladebehandling

    Energy Technology Data Exchange (ETDEWEB)

    Hansen, I.K.

    1989-07-01

    The process of electroplating involves a relatively high niveau of energy consumption. Potentials for reduction of energy consumption are investigated and measurements taken from existing processes are taken and commented upon. It is recommended that the temperature should be lowered in relation to as many processes as possible, processes such as degreasing, nickel and chrome baths. Cold sealing of anodized components could be utilized. Baths that have to be heated should be insulated, but more significant reduction can be achieved by covering the fluid surfaces. It is important that ventilation systems run at the lowest possible volume and should be kept clean and turned down when the workers have gone home. Integrated heating systems are also recommended. (AB).

  7. TRIBOLOGICAL BEHAVIOURS OF ABS AND PA6 POLYMERMETAL SLIDING COMBINATIONS UNDER DRY FRICTION, WATER ABSORBED AND ELECTROPLATED CONDITIONS

    Directory of Open Access Journals (Sweden)

    MITHUN V. KULKARNI

    2016-01-01

    Full Text Available The friction and wear properties of polyamide 6 (PA6 and poly-Acrylonitrile Butadiene Styrene (ABS sliding against metal under dry sliding, water absorption and electroplated (EP conditions were studied by using a pin-ondisc tribometer. The effect of applied load and sliding speed on the tribological behaviours of the polymer–metal sliding combinations under dry sliding, water absorbed and EP conditions were also investigated. The worn surfaces were examined by using Scanning Electron Microscope (SEM. Experimental results showed that ABS samples under water absorbed conditions showed higher wear loss compared to normal samples and the EP samples had exhibited lower wear loss compared to the water absorbed samples. Similarly EP-PA6 samples exhibited excellent wear resistance when compared with EP-ABS samples. Further, it was observed that the frictional heat produced on account of sliding action had a significant effect on the tribological behaviours of samples under dry sliding and water absorbed conditions.

  8. Combined performance of biochar sorption and magnetic separation processes for treatment of chromium-contained electroplating wastewater.

    Science.gov (United States)

    Wang, Sheng-ye; Tang, Yan-kui; Li, Kun; Mo, Ya-yuan; Li, Hao-feng; Gu, Zhan-qi

    2014-12-01

    Magnetic biochar was prepared with eucalyptus leaf residue remained after essential oil being extracted. Batch experiments were conducted to examine the capacity of the magnetic biochar to remove Cr (VI) from electroplating wastewater and to be separated by an external magnetic field. The results show that the initial solution pH plays an important role on both sorption and separation. The removal rates of Cr (VI), total Cr, Cu (II), and Ni (II) were 97.11%, 97.63%, 100% and 100%, respectively. The turbidity of the sorption-treated solution was reduced to 21.8NTU from 4075NTU after 10min magnetic separation. The study also confirms that the magnetic biochar still retains the original magnetic separation performance after the sorption process. Copyright © 2014 Elsevier Ltd. All rights reserved.

  9. Planar Zeolite Film-Based Potentiometric Gas Sensors Manufactured by a Combined Thick-Film and Electroplating Technique

    Directory of Open Access Journals (Sweden)

    Gunter Hagen

    2011-08-01

    Full Text Available Zeolites are promising materials in the field of gas sensors. In this technology-oriented paper, a planar setup for potentiometric hydrocarbon and hydrogen gas sensors using zeolites as ionic sodium conductors is presented, in which the Pt-loaded Na-ZSM-5 zeolite is applied using a thick-film technique between two interdigitated gold electrodes and one of them is selectively covered for the first time by an electroplated chromium oxide film. The influence of the sensor temperature, the type of hydrocarbons, the zeolite film thickness, and the chromium oxide film thickness is investigated. The influence of the zeolite on the sensor response is briefly discussed in the light of studies dealing with zeolites as selectivity-enhancing cover layers.

  10. A review of producing hard coatings by means of duplex treatments using an electroplated coating–thermochemical treatment combination

    Directory of Open Access Journals (Sweden)

    Héctor Cifuentes Aya

    2011-09-01

    Direct deposition by physical vapour deposition (PVD, used for obtaining chromium nitride films on steel substrates, is limited by high production costs, the low thickness obtained and low resistance to corrosion due to the presence of micro pores. Some studies have combined an electroplated chromium with thermochemical treatments made in a controlled atmosphere or vacuum furnaces or by plasma. This kind of duplex treatment allows compounds such as CrxN, CrxCyN and CrxCy to be obtained from chemical and micro structural transformation of chromium with nitrogen and/or carbon, the sealing of cracks in the coating and increasing the magnitude of properties like hardness and density, improving wear and abrasion and corrosion resistance.

  11. Reduction of chromate from electroplating wastewater from pH 1 to 2 using fluidized zero valent iron process

    International Nuclear Information System (INIS)

    Chen, S.-S.; Cheng, C.-Y.; Li, C.-W.; Chai, P.-H.; Chang, Y.-M.

    2007-01-01

    Fluidized zero valent iron (ZVI) process was conducted to reduce hexavalent chromium (chromate, CrO 4 2- ) to trivalent chromium (Cr 3+ ) from electroplating wastewater due to the following reasons: (1) Extremely low pH (1-2) for the electroplating wastewater favoring the ZVI reaction. (2) The ferric ion, produced from the reaction of Cr(VI) and ZVI, can act as a coagulant to assist the precipitation of Cr(OH) 3(s) to save the coagulant cost. (3) Higher ZVI utilization for fluidized process due to abrasive motion of the ZVI. For influent chromate concentration of 418 mg/L as Cr 6+ , pH 2 and ZVI dosage of 3 g (41 g/L), chromate removal was only 29% with hydraulic detention time (HRT) of 1.2 min, but was increased to 99.9% by either increasing HRT to 5.6 min or adjusting pH to 1.5. For iron species at pH 2 and HRT of 1.2 min, Fe 3+ was more thermodynamically stable since oxidizing agent chromate was present. However, if pH was adjusted to 1.5 or 1, where chromate was completely removed, high Fe 2+ but very low Fe 3+ was present. It can be explained that ZVI reacted with chromate to produce Fe 2+ first and the presence of chromate would keep converting Fe 2+ to Fe 3+ . Therefore, Fe 2+ is an indicator for complete reduction from Cr(VI) to Cr(III). X-ray diffraction (XRD) was conducted to exam the remained species at pH 2. ZVI, iron oxide and iron sulfide were observed, indicating the formation of iron oxide or iron sulfide could stop the chromate reduction reaction

  12. In vitro study on porous silver scaffolds prepared by electroplating method using cellular carbon skeleton as the substrate

    International Nuclear Information System (INIS)

    Guo, M.; Wang, X.; Zhou, H.M.; Li, L.; Nie, F.L.; Cheng, Y.; Zheng, Y.F.

    2012-01-01

    Porous silver scaffolds, with the porosity ranging from 68% to 81% and the apparent density ranging from 0.4 to 1 g⋅cm −3 were prepared by electroplating method using cellular carbon skeleton as the substrate. The microstructure, mechanical property, cytotoxicity and antibacterial activity of the prepared porous silver scaffold were studied. The present porous silver scaffolds had a highly three-dimensional trabecular porous structure with the porosity and the apparent density close to that of the cancellous bone. Furthermore, the mechanical property such as elastic modulus and yield strength of the porous silver scaffolds were lower than that of commercial available porous Ti and porous Ti alloys but much closer to that of the cancellous bone and porous Ta. In addition, study of in vitro behavior showed that the porous silver scaffold possessed significant antibacterial capability of inhibition of bacterial proliferation and adherence against Staphylococcus aureus and Staphylococcus epidermidis, and little cytotoxicity to Mg-63 cell line and NIH-3T3 cell line. Consequently, the porous silver scaffolds prepared by electrodeposition possess a promising application for bone implants. - Highlights: ► Porous Ag scaffolds were produced by electroplating Ag on cellular carbon skeleton. ► Porous Ag scaffolds have the porosity 68–81% and the apparent density 0.4–1 g⋅cm −3 . ► The mechanical property of porous Ag is close to cancellous bone and porous Ta. ► Porous Ag inhibits the proliferation and adherence of S. aureus and S. epidermidis.

  13. Visualization of Two Phase Natural Convection Flow in a Vertical Pipe using the Sulfuric Acid - Copper Sulfate Electroplating System

    Energy Technology Data Exchange (ETDEWEB)

    Ohk, Seung-Min; Chae, Myeong-Seon; Chung, Bum-Jin [Kyung Hee Univ., Yongin (Korea, Republic of)

    2014-10-15

    The passive containment cooling system (PCCS) driven by natural forces convection gain draws research interests after Fukushima NPP accident. The PCCS was classified into three categories: Containment pressure suppression, Containment passive heat removal/pressure suppression systems and Passive containment spray. Among the types of containment passive heat removal/pressure suppression systems, the system composed of an internal heat exchanger and an external coolant tank is considered. In a severe accident condition, the heat from the containment atmosphere is transferred to the outer surface of the heat exchanger by the convection and condensation of the mixture of steam and gases. On the other hand, the heat is transferred to external pool by single phase or two phase natural convection inside of heat exchanger pipes. The study aimed at investigating the influence of the diameter (D) and height (H) of the heat exchanger pipes on the single phase and two phase natural convection heat transfer. As the initial stage of the study, the two phase natural convection flow inside a vertical pipe is visualized. In order to achieve the aim with ample test rig, a sulfuric acid - cooper sulfate electroplating system was employed based on the analogy between heat and mass transfer. The reduction of hydrogen ion at the cathode surface at high potential was used to simulate the boiling phenomena. This study tried to visualize the boiling heat transfer inside a vertical pipe using a cupric acid-copper sulfate (H{sub 2}SO{sub 4}-CuSO{sub 4}) electroplating system. This seems to be successful so far. However further study has to be done to compare the result with real two phase flow situation. The surface tension and surface characteristics are to be tuned to simulate the real situation.

  14. Stabilized copper plating method by programmed electroplated current: Accumulation of densely packed copper grains in the interconnect

    Energy Technology Data Exchange (ETDEWEB)

    Kao, Li-Chi; Hsu, Li-Hsuan; Brahma, Sanjaya; Huang, Bo-Chia; Liu, Chun-Chu; Lo, Kuang-Yao, E-mail: kuanglo@mail.ncku.edu.tw

    2016-12-01

    Highlights: • Actual Cu interconnect experiences many times of annealing and then cause the stress. • Stack Cu grains with varying grain size successively to enhance packed density. • XRD and PBR analyze the residual stress of local and average area of plated Cu film. • High packed Cu grain with stable stress proved by texture of Cu(1 1 1) and Cu(2 0 0). - Abstract: In this work, we programmed the plating current to stack the different size of copper (Cu) grain and analyzed the relation between the sequence of different Cu grain size and the stability of the residual stress. The residual stress was measured with varying times of annealing process in order to reach the purpose of simulating the actual Cu interconnect process. We found that varied plating strategy will make different stabilization condition of residual stress through the proof of X-ray diffraction (XRD) and optical parallel beams reflection (PBR) method. The accumulation of Cu grains, formed by Cu grain with successive variation in grain size, would enhance the packing density better than only single grain size in the finite space. The high density of the grain boundary in the electroplated Cu film will be eliminated through annealing process and it will help to suppress the void formation in further interconnect process. The electroplated Cu film with the plating current of saw tooth wave can soon reach a stable tensile stress through annealing since the Cu grains with high packing density will be quickly eliminated to approach the minimum of the strain energy which reflects to variation in the texture of Cu (2 0 0). The result of this work illustrates the importance of how to stack different size of Cu grain, for achieving a densely packed Cu film which close to the Cu bulk.

  15. FABRICATION OF NANOPOROUS Ni VIA DEALLOYING OF ZINC-NICKEL COATINGS

    OpenAIRE

    Seda , Oturak

    2015-01-01

    Dealloying is a selective leaching of one component in a multicomponent alloy so as to produce a nanoporous structure. In this study, it was aimed to produce nanoporous Ni coating by selective leaching of Zn in a Zn-Ni alloy. To achieve this, first the Zn-Ni alloy was obtained by electrodeposition in a bath containing Zn and Ni salts. Then, dealloying was performed at different concentrations of NaOH solution. Dealloying led to crack formation in the coatings which thus prevented the formatio...

  16. Effect of natural and magnetic convections on the structure of electrodeposited zinc-nickel alloy

    Energy Technology Data Exchange (ETDEWEB)

    Levesque, A., E-mail: alexandra.levesque@univ-reims.fr [LACMDTI URCA, BP 1039, 51687 Reims Cedex2 (France); Chouchane, S. [Faculte des Sciences, Universite Badji Mokhtar, Annaba (Algeria); Douglade, J. [LACMDTI URCA, BP 1039, 51687 Reims Cedex2 (France); Rehamnia, R. [Faculte des Sciences, Universite Badji Mokhtar, Annaba (Algeria); Chopart, J.-P. [LACMDTI URCA, BP 1039, 51687 Reims Cedex2 (France)

    2009-06-30

    The effects of a magnetic field applied in a direction parallel or perpendicular to the cathode substrate plane, during electrodeposition process of Zn-Ni alloy have been investigated by means of chronoamperometric measurements, X-ray diffraction and EDX analysis. The modification of crystal orientation of the alloy by the superimposition of a high magnetic field is discussed for alloys with a content of nickel range 6-13 at%. Whatever the phase composition obtained without magnetic field, either {gamma}-Ni{sub 5}Zn{sub 21} or a mixture of the {gamma} and zinc phases, which depends on the concentration of Ni{sup 2+} in the electrolyte bath, the preferential orientation (1 0 1) of the zinc phase is always favoured with perpendicular and parallel magnetic field. There is no saturation of this effect with amplitude of B up to 8 T. A study of different geometric configurations of the cathode, which induce more or less natural convection, consolidates these results. The structural modifications of Zn-Ni alloy electrodeposits are thus probably due to a magnetohydrodynamic effect. An additional phenomenon is observed in presence of a perpendicular applied magnetic field since the (3 3 0) preferential orientation of the {gamma}-Ni{sub 5}Zn{sub 21} disappears with high values of B.

  17. Effect of natural and magnetic convections on the structure of electrodeposited zinc-nickel alloy

    International Nuclear Information System (INIS)

    Levesque, A.; Chouchane, S.; Douglade, J.; Rehamnia, R.; Chopart, J.-P.

    2009-01-01

    The effects of a magnetic field applied in a direction parallel or perpendicular to the cathode substrate plane, during electrodeposition process of Zn-Ni alloy have been investigated by means of chronoamperometric measurements, X-ray diffraction and EDX analysis. The modification of crystal orientation of the alloy by the superimposition of a high magnetic field is discussed for alloys with a content of nickel range 6-13 at%. Whatever the phase composition obtained without magnetic field, either γ-Ni 5 Zn 21 or a mixture of the γ and zinc phases, which depends on the concentration of Ni 2+ in the electrolyte bath, the preferential orientation (1 0 1) of the zinc phase is always favoured with perpendicular and parallel magnetic field. There is no saturation of this effect with amplitude of B up to 8 T. A study of different geometric configurations of the cathode, which induce more or less natural convection, consolidates these results. The structural modifications of Zn-Ni alloy electrodeposits are thus probably due to a magnetohydrodynamic effect. An additional phenomenon is observed in presence of a perpendicular applied magnetic field since the (3 3 0) preferential orientation of the γ-Ni 5 Zn 21 disappears with high values of B.

  18. Corrosion properties of pulse-plated zinc-nickel alloy coatings

    Energy Technology Data Exchange (ETDEWEB)

    Alfantazi, A.M. [Univ. of British Columbia, Vancouver, British Columbia (Canada). Dept. of Metals and Materials Engineering; Erb, U. [Queen`s Univ., Kingston, Ontario (Canada)

    1996-11-01

    Corrosion properties of pulse-plated Zn-Ni alloy coating on a steel substrate were investigated using the neutral salt-spray test (ASTM B 117-81) and the potentiodynamic polarization technique (ASTM G 5-82). Performance of these alloy coatings with various Ni contents (up to 62 wt%) was compared to that of laboratory-prepared electrodeposited Zn coatings and commercial galvannealed (GA) steel. Results of the neutral salt-spray test indicated corrosion resistance of pulse-plated Zn-Ni alloy coatings was superior to that of the pure Zn and commercial GA coating. The Zn-20 wt% Ni and Zn-14 wt% Ni alloys gave the best protection of the Zn-Ni coatings tested. Potentiodynamic polarization tests confirmed excellent corrosion performance of the 20 wt% Ni alloy

  19. Material and Energy Flows Associated with Select Metals in GREET 2. Molybdenum, Platinum, Zinc, Nickel, Silicon

    Energy Technology Data Exchange (ETDEWEB)

    Benavides, Pahola T. [Argonne National Lab. (ANL), Argonne, IL (United States); Dai, Qiang [Argonne National Lab. (ANL), Argonne, IL (United States); Sullivan, John L. [Argonne National Lab. (ANL), Argonne, IL (United States); Kelly, Jarod C. [Argonne National Lab. (ANL), Argonne, IL (United States); Dunn, Jennifer B. [Argonne National Lab. (ANL), Argonne, IL (United States)

    2015-09-01

    In this work, we analyzed the material and energy consumption from mining to production of molybdenum, platinum, zinc, and nickel. We also analyzed the production of solar- and semiconductor-grade silicon. We described new additions to and expansions of the data in GREET 2. In some cases, we used operating permits and sustainability reports to estimate the material and energy flows for molybdenum, platinum, and nickel, while for zinc and silicon we relied on information provided in the literature.

  20. RESEARCH OF PROCESS OF AN ALLOYING OF THE FUSED COATINGS RECEIVED FROM THE SUPERFICIAL ALLOYED WIRE BY BORON WITH IN ADDITIONALLY APPLIED ELECTROPLATED COATING OF CHROME AND COPPER

    Directory of Open Access Journals (Sweden)

    V. A. Stefanovich

    2015-01-01

    Full Text Available Researches on distribution of chrome and copper in the fused coating received from the superficial alloyed wire by boron with in additionally applied electroplated coating of chrome and copper were executed. The structure of the fused coating consists of dendrites on which borders the boride eutectic is located. It is established that the content of chrome in dendrites is 1,5– 1,6 times less than in the borid; distribution of copper on structure is uniformed. Coefficients of digestion of chrome and copper at an argon-arc welding from a wire electrode with electroplated coating are established. The assimilation coefficient for chrome is equal to 0,9–1,0; for copper – 0,6–0,75.

  1. Electrochemical behaviors of Janus Green B in through-hole copper electroplating: An insight by experiment and density functional theory calculation using Safranine T as a comparison

    International Nuclear Information System (INIS)

    Wang, Chong; Zhang, Jinqiu; Yang, Peixia; An, Maozhong

    2013-01-01

    Highlights: ► Using Safranine T as a comparison to study the mechanism of JGB in the through-hole electroplating. ► Quantum chemical calculation is employed to analysis electronic properties and orbital information of levelers in the present paper. ► Finding out the probable reactive site for the adsorption of JGB on the copper surface. ► Offering some theoretical information to design and synthesize new additives for electroplating. -- Abstract: Janus Green B (JGB) and Safranine T (ST) were used as levelers in the through-hole (TH) copper electroplating experiments. Although JGB and ST have a similar part in the structure, the results indicate that JGB is an effective leveler used for TH electroplating whereas ST is not. A uniform plating is obtained using 1 ppm JGB as a leveler. In contrast, ST could not increase the value of uniformity power (UP). Electrochemical behaviors of JGB and ST were evaluated by potentiodynamic polarization and galvanostatic measurements using rotating disk electrode (RDE). JGB could effectively affect the cathodic polarization. However, the addition of ST changed the cathodic polarization weakly. Quantum chemical calculations based on density functional theory (DFT) were used to obtain some electronic properties and orbital information. The calculations on frontier molecular orbital suggested that the electron donating ability of JGB was higher than that of ST, which gave rise to stronger adsorption of JGB on the cathodic surface and stronger inhibition of copper electrodeposition on the cathode. Furthermore, the results of frontier molecular orbital and Fukui function distributions showed that the N=N region or aminoazobenzene region of JGB was the probable reactive site for the adsorption of JGB on the copper surface

  2. Reliability and validity of expert assessment based on airborne and urinary measures of nickel and chromium exposure in the electroplating industry

    Science.gov (United States)

    Chen, Yu-Cheng; Coble, Joseph B; Deziel, Nicole C.; Ji, Bu-Tian; Xue, Shouzheng; Lu, Wei; Stewart, Patricia A; Friesen, Melissa C

    2014-01-01

    The reliability and validity of six experts’ exposure ratings were evaluated for 64 nickel-exposed and 72 chromium-exposed workers from six Shanghai electroplating plants based on airborne and urinary nickel and chromium measurements. Three industrial hygienists and three occupational physicians independently ranked the exposure intensity of each metal on an ordinal scale (1–4) for each worker's job in two rounds: the first round was based on responses to an occupational history questionnaire and the second round also included responses to an electroplating industry-specific questionnaire. Spearman correlation (rs) was used to compare each rating's validity to its corresponding subject-specific arithmetic mean of four airborne or four urinary measurements. Reliability was moderately-high (weighted kappa range=0.60–0.64). Validity was poor to moderate (rs= -0.37–0.46) for both airborne and urinary concentrations of both metals. For airborne nickel concentrations, validity differed by plant. For dichotomized metrics, sensitivity and specificity were higher based on urinary measurements (47–78%) than airborne measurements (16–50%). Few patterns were observed by metal, assessment round, or expert type. These results suggest that, for electroplating exposures, experts can achieve moderately-high agreement and (reasonably) distinguish between low and high exposures when reviewing responses to in-depth questionnaires used in population-based case-control studies. PMID:24736099

  3. Reliability and validity of expert assessment based on airborne and urinary measures of nickel and chromium exposure in the electroplating industry.

    Science.gov (United States)

    Chen, Yu-Cheng; Coble, Joseph B; Deziel, Nicole C; Ji, Bu-Tian; Xue, Shouzheng; Lu, Wei; Stewart, Patricia A; Friesen, Melissa C

    2014-11-01

    The reliability and validity of six experts' exposure ratings were evaluated for 64 nickel-exposed and 72 chromium-exposed workers from six Shanghai electroplating plants based on airborne and urinary nickel and chromium measurements. Three industrial hygienists and three occupational physicians independently ranked the exposure intensity of each metal on an ordinal scale (1-4) for each worker's job in two rounds: the first round was based on responses to an occupational history questionnaire and the second round also included responses to an electroplating industry-specific questionnaire. The Spearman correlation (r(s)) was used to compare each rating's validity to its corresponding subject-specific arithmetic mean of four airborne or four urinary measurements. Reliability was moderately high (weighted kappa range=0.60-0.64). Validity was poor to moderate (r(s)=-0.37-0.46) for both airborne and urinary concentrations of both metals. For airborne nickel concentrations, validity differed by plant. For dichotomized metrics, sensitivity and specificity were higher based on urinary measurements (47-78%) than airborne measurements (16-50%). Few patterns were observed by metal, assessment round, or expert type. These results suggest that, for electroplating exposures, experts can achieve moderately high agreement and (reasonably) distinguish between low and high exposures when reviewing responses to in-depth questionnaires used in population-based case-control studies.

  4. Failure behavior of ITO diffusion barrier between electroplating Cu and Si substrate annealed in a low vacuum

    International Nuclear Information System (INIS)

    Hsieh, S.H.; Chien, C.M.; Liu, W.L.; Chen, W.J.

    2009-01-01

    A structure of Cu/ITO(10 nm)/Si was first formed and then annealed at various temperatures for 5 min in a rapid thermal annealing furnace under 10 -2 Torr pressure. In Cu/ITO(10 nm)/Si structure, the ITO(10 nm) film was coated on Si substrate by sputtering process and the Cu film was deposited on ITO film by electroplating technique. The various Cu/ITO(10 nm)/Si samples were characterized by a four-point probe, a scanning electron microscope, an X-ray diffractometer, and a transmission electron microscope. The results showed that when the annealing temperature increases near 600 deg. C the interface between Cu and ITO becomes unstable, and the Cu 3 Si particles begin to form; and when the annealing temperature increases to 650 deg. C, a good many of Cu 3 Si particles about 1 μm in size form and the sheet resistance of Cu/ITO(10 nm)/Si structure largely increases.

  5. Electroplating of Ni-Mo Coating on Stainless Steel for Application in Proton Exchange Membrane Fuel Cell Bipolar Plate

    Directory of Open Access Journals (Sweden)

    H. Rashtchi

    2018-03-01

    Full Text Available Stainless steel bipolar plates are preferred choice for use in Proton Exchange Membrane Fuel Cells (PEMFCs. However, regarding the working temperature of 80 °C and corrosive and acidic environment of PEMFC, it is necessary to apply conductive protective coatings resistant to corrosion on metallic bipolar plate surfaces to enhance its chemical stability and performance. In the present study, by applying Ni-Mo and Ni-Mo-P alloy coatings via electroplating technique, corrosion resistance was improved, oxid layers formation on substrates which led to increased electrical conductivity of the surface was reduced and consequently bipolar plates fuction was enhanced. Evaluation tests included microstructural and phase characterizations for evaluating coating components; cyclic voltammetry test for electrochemical behavior investigations; wettability test for measuring hydrophobicity characterizations of the coatings surfaces; interfacial contact resistance measurements of the coatings for evaluating the composition of applied coatings; and polarization tests of fuel cells for evaluating bipolar plates function in working conditions. Finally, the results showed that the above-mentioned coatings considerably decreased the corrosion and electrical resistance of the stainless steel.

  6. Microstructure Evolution and Protrusion of Electroplated Cu-Filled Through-Silicon Vias Subjected to Thermal Cyclic Loading

    Science.gov (United States)

    Chen, Si; An, Tong; Qin, Fei; Chen, Pei

    2017-10-01

    Through-silicon vias (TSVs) have become an important technology for three-dimensional integrated circuit (3D IC) packaging. Protrusion of electroplated Cu-filled vias is a critical reliability issue for TSV technology. In this work, thermal cycling tests were carried out to identify how the microstructure affects protrusion during thermal cycling. Cu protrusion occurs when the loading temperature is higher than 149°C. During the first five thermal cycles, the grain size of Cu plays a dominant role in the protrusion behavior. Larger Cu grain size before thermal cycling results in greater Cu protrusion. With increasing thermal cycle number, the effect of the Cu grain size reduces and the microstrain begins to dominate the Cu protrusion behavior. Higher magnitude of microstrain within Cu results in greater protrusion increment during subsequent thermal cycles. When the thermal cycle number reaches 25, the protrusion rate of Cu slows down due to strain hardening. After 30 thermal cycles, the Cu protrusion stabilizes within the range of 1.92 μm to 2.09 μm.

  7. Separation of 1,3-substituted imidazoles for quality control of a Lewis acidic ionic liquid for aluminum electroplating.

    Science.gov (United States)

    Kosmus, Patrick; Steiner, Oliver; Goessler, Walter; Gollas, Bernhard

    2014-05-01

    Ionic liquids (ILs) are already used or have great potential in many industrial applications. Knowledge about their unique physicochemical characteristics makes ILs suitable for the electrodeposition of metals with very low negative potentials. Aluminum with its good corrosion protection behavior has great capability to be electroplated from IL electrolytes on steel substrates. The stability of the chosen electrolyte is very important to ensure industrial applicability. In this study, temperature and electrochemical long-term stability from electrolytes based on a Lewis acidic mixture of AlCl3 and 1-ethyl-3-methylimidazolium chloride are investigated. A published method was modified to identify possible degradation products using mass spectrometric detection. The optimized method used an Agilent Zorbax SB-Phenyl column (2.0 × 150 mm, 5 μm particles) with a 20 mmol TFA and 5% ACN mobile phase. This method allowed the quantification of several imidazoles from 0.1 to 100 mg/L. When analyzing the long-term stressed electrolytes, no significant changes in electrolyte composition could be observed. © 2013 WILEY-VCH Verlag GmbH & Co. KGaA, Weinheim.

  8. The use of a rotating cylinder electrode to recover zinc from rinse water generated by the electroplating industry.

    Science.gov (United States)

    Matlalcuatzi, Sairi; Nava, José L

    2012-01-01

    This work concerns the application of a laboratory scale rotating cylinder electrode (RCE) to recover zinc from rinse water generated by the electrolytic zinc process (initially 1,300, 4,400, 50, 20 mg L(-1) of Zn(II), Fe(III), Ag(I) and Cr(VI), respectively, at pH 2), although it is also applicable to other electroplating industries. Experimental results demonstrated the convenience of the removal of ferric ions, as (Fe(OH)(3(s))) by a pH adjustment to 4, before zinc electro recovery on the RCE. The generation of smooth zinc deposits on the RCE was obtained at Reynolds numbers within the range of 15,000 ≤ Re ≤ 124,000 and limiting current densities (J(L)) in the interval of -4.8 to -13 mA cm(-2). The zinc recovery reached a conversion of 67% in 90 min of electrolysis for Re = 124,000 and J = -13 mA cm(-2), 21% current efficiency, and energy consumption of 9.5 kWh m(-3). The treated solution can be recycled back through the same rinsing process.

  9. Influences of the current density on the performances of the chrome-plated layer in deterministic electroplating repair

    Science.gov (United States)

    Xia, H.; Shen, X. M.; Yang, X. C.; Xiong, Y.; Jiang, G. L.

    2018-01-01

    Deterministic electroplating repair is a novel method for rapidly repairing the attrited parts. By the qualitative contrast and quantitative comparison, influences of the current density on performances of the chrome-plated layer were concluded in this study. The chrome-plated layers were fabricated under different current densities when the other parameters were kept constant. Hardnesses, thicknesses and components, surface morphologies and roughnesses, and wearability of the chrome-plated layers were detected by the Vickers hardness tester, scanning electron microscope / energy dispersive X-ray detector, digital microscope in the 3D imaging mode, and the ball-milling instrument with profilograph, respectively. In order to scientifically evaluate each factor, the experimental data was normalized. A comprehensive evaluation model was founded to quantitative analyse influence of the current density based on analytic hierarchy process method and the weighted evaluation method. The calculated comprehensive evaluation indexes corresponding to current density of 40A/dm2, 45A/dm2, 50A/dm2, 55A/dm2, 60A/dm2, and 65A/dm2 were 0.2246, 0.4850, 0.4799, 0.4922, 0.8672, and 0.1381, respectively. Experimental results indicate that final optimal option was 60A/dm2, and the priority orders were 60A/dm2, 55A/dm2, 45A/dm2, 50A/dm2, 40A/dm2, and 65A/dm2.

  10. Genetic characterization, nickel tolerance, biosorption, kinetics, and uptake mechanism of a bacterium isolated from electroplating industrial effluent.

    Science.gov (United States)

    Nagarajan, N; Gunasekaran, P; Rajendran, P

    2015-04-01

    Electroplating industries in Madurai city produce approximately 49,000 L of wastewater and 1200 L of sludge every day revealing 687-5569 ppm of nickel (Ni) with other contaminants. Seventeen Ni-tolerant bacterial strains were isolated from nutrient-enriched effluents. Among them one hyper Ni accumulating strain was scored and identified as Bacillus cereus VP17 on the basis of morphology, biochemical tests, 16S rDNA gene sequencing, and phylogenetic analysis. Equilibrium data of Ni(II) ions using the bacterium as sorbent at isothermal conditions (37 °C) and pH 6 were best adjusted by Langmuir (R(2) = 0.6268) and Freundlich models (R(2) = 0.9505). Experimental validation reveals Ni sorption takes place on a heterogeneous surface of the biosorbent, and predicted metal sorption capacity is 434 ppm. The pseudo-second-order kinetic model fitted the biosorption kinetic data better than the pseudo-first-order kinetic model (R(2) = 0.9963 and 0.3625). Scanning electron microscopy, energy dispersive X-ray, and Fourier transform infrared spectroscopy studies of the bacterial strain with and without Ni(II) ion reveals the biosorption mechanism. The results conclude possibilities of using B. cereus VP17 for Ni bioremediation.

  11. Study of corrosion behavior on the addition of sodium citrate in nickel electroplating on SPCC steel using EIS

    Science.gov (United States)

    Riastuti, R.; Ramadini, C.; Siallagan, S. T.; Rifki, A.; Herdino, F.

    2018-04-01

    The addition of sodium citrate to nickel electroplating process as additive is useful for refining the grain size of nickel deposit. The refining of grain size in nickel deposit as coating layer can improve surface performance, one of which corrosion resistance. This paper aims to investigate the effect of sodium citrate addition as grain refiner to promote corrosion resistance on SPCC steel. This experiment used Watt’s Bath solution of NiSO4 300 g/L, NiCl4 45 g/L, H3BO3 60 g/L, wetting agent 0.2 cc/L. Sodium citrate was added in composition of 45g/L and 60g/L. Nickel were deposited by direct current using current density on 6 A/dm2 at the acidity level of 5 for 30 minutes by keeping the operating temperature stable at 50°C. The grain size of nickel deposit was observed through Optical Microscope and Atomic Force Microscope (AFM). The corrosion behavior of SPCC was observed by linear polarization and Electrochemical Impedance Spectroscopy (EIS) methods using 3% NaCl solution. Based on the research, the addition of sodium citrate as grain refiner will increasing corrosion resistance on SPCC steel from 0.35 to 0.05 mm/year.

  12. A new capillary electrophoresis buffer for determining organic and inorganic anions in electroplating bath with surfactant additives.

    Science.gov (United States)

    Sun, H; Lau, K M; Fung, Y S

    2010-05-07

    Monitoring of trace impurities in electroplating bath is needed to meet EU requirements for WEEE and RoHS and for quality control of electrodeposits. Methods using IC and 100% aqueous CE buffer were found producing non-repeatable results attributed to interference of surfactants and major methanesulphonate anion. A new CE buffer containing 1.5mM tetraethylenepentaamine, 3mM 1,3,5-benzenetricarboxylic acid and 15 mM Tris in 20% (v/v) methanol at pH=8.4 was shown to enhance the separation window, reduce interaction between buffer and bath constituents, and give satisfactory repeatability with baseline separation for 14 organic and inorganic anions within 14 min, good repeatability for migration time (0.32-0.57% RSD), satisfactory peak area and peak height (2.9-4.5 and 3-4.7% respectively), low detection limit (S/N=2, 20-150 ppb), and wide working ranges (0.1-100 ppm). The CE buffer with 20% (v/v) methanol has demonstrated its capability for identifying anion impurities causing problem in aged tin bath and the use of only 10-fold dilution to produce reliable results for quality assessment in plating bath containing high surfactant additives. Copyright (c) 2010 Elsevier B.V. All rights reserved.

  13. Through-glass copper via using the glass reflow and seedless electroplating processes for wafer-level RF MEMS packaging

    International Nuclear Information System (INIS)

    Lee, Ju-Yong; Lee, Sung-Woo; Lee, Seung-Ki; Park, Jae-Hyoung

    2013-01-01

    We present a novel method for the fabrication of void-free copper-filled through-glass-vias (TGVs), and their application to the wafer-level radio frequency microelectromechanical systems (RF MEMS) packaging scheme. By using the glass reflow process with a patterned silicon mold, a vertical TGV with smooth sidewall and fine pitch could be achieved. Bottom-up void-free filling of the TGV is successfully demonstrated through the seedless copper electroplating process. In addition, the proposed process allows wafer-level packaging with glass cap encapsulation using the anodic bonding process, since the reflowed glass interposer is only formed in the device area surrounded with silicon substrate. A simple coplanar waveguide (CPW) line was employed as the packaged device to evaluate the electrical characteristics and thermo-mechanical reliability of the proposed packaging structure. The fabricated packaging structure showed a low insertion loss of 0.116 dB and a high return loss of 35.537 dB at 20 GHz, which were measured through the whole electrical path, including the CPW line, TGVs and contact pads. An insertion loss lower than 0.1 dB and a return loss higher than 30 dB could be achieved at frequencies of up to 15 GHz, and the resistance of the single copper via was measured to be 36 mΩ. Furthermore, the thermo-mechanical reliability of the proposed packaging structure was also verified through thermal shock and pressure cooker test. (paper)

  14. Wafer-level hermetic thermo-compression bonding using electroplated gold sealing frame planarized by fly-cutting

    Science.gov (United States)

    Farisi, Muhammad Salman Al; Hirano, Hideki; Frömel, Jörg; Tanaka, Shuji

    2017-01-01

    In this paper, a novel wafer-level hermetic packaging technology for heterogeneous device integration is presented. Hermetic sealing is achieved by low-temperature thermo-compression bonding using electroplated Au micro-sealing frame planarized by single-point diamond fly-cutting. The proposed technology has significant advantages compared to other established processes in terms of integration of micro-structured wafer, vacuum encapsulation and electrical interconnection, which can be achieved at the same time. Furthermore, the technology is also achievable for a bonding frame width as narrow as 30 μm, giving it an advantage from a geometry perspective, and bonding temperatures as low as 300 °C, making it advantageous for temperature-sensitive devices. Outgassing in vacuum sealed cavities is studied and a cavity pressure below 500 Pa is achieved by introducing annealing steps prior to bonding. The pressure of the sealed cavity is measured by zero-balance method utilizing diaphragm-structured bonding test devices. The leak rate into the packages is determined by long-term sealed cavity pressure measurement for 1500 h to be less than 2.0× {{10}-14} Pa m3s-1. In addition, the bonding shear strength is also evaluated to be higher than 100 MPa.

  15. A fast laser alloying process for the selective electroplating of metal on SiO2 and polyimide

    International Nuclear Information System (INIS)

    Malba, V.; Bernhardt, A.F.

    1992-01-01

    This paper reports on a new laser direct-write process for patterning of metal on multichip modules. The process involves the laser modification of the non-conductive surface of a seed multilayer, converting it to a conductive surface, which can be electroplated with metal. The seed multilayer is composed of a TiW adhesion layer, onto which a Au film is sputtered, followed by an a-Si layer, which forms the non-conductive surface. The laser modifies the surface by alloying (or mixing) the Si and Au to form the conductive surface. This laser process has been shown to be capable of writing speeds of 2.5 m/s. With a silicon dioxide interlevel dielectric layer, the process works over a large range of laser power (P max /P min ∼ 5). A polyimide interlevel dielectric layer can be used without damage or loss of adhesion, although the process margin is substantially reduced (P max /P min ∼ 2)

  16. Electro-migration of heavy metals in an aged electroplating contaminated soil affected by the coexisting hexavalent chromium.

    Science.gov (United States)

    Zhang, Weihua; Zhuang, Luwen; Tong, Lizhi; Lo, Irene M C; Qiu, Rongliang

    2012-02-01

    Cr(VI) was often reported to oxidize soil organic matter at acidic environments due to its high ORP, probably thus changing cationic metal species bound to soil organic matter, and influencing their electro-migration patterns. However, such an effect on the electro-migration was not confirmed in most previous studies. Therefore, this study applied a fixed voltage direct current field on an aged electroplating contaminated clayed soil, with a special interest in the direct or indirect influence of Cr(VI) on the electro-migration of other coexisting metals. After 353 h electrokinetic process, 81% of Zn, 53% of Ni and 22% of Cu in the original soil were electro-migrated into the electrolyte, and most of the remaining concentrated near the cathode. The Cr(VI) oxidized some soil organic matter along its migration pathway, with a pronounced reaction occurred near the anode at low pHs. The resulting Cr(III) reversed its original movement, and migrated towards the cathode, leading to the occurrence of a second Cr concentration peak in the soil. Metal species analyses showed that the amount of metals bound to soil organic matter significantly decreased, while a substantial increase in the Cr species bound to Fe/Mn (hydro-)oxides was observed, suggesting an enhancement of cationic metal electro-migration by the reduction of Cr(VI) into Cr(III). However, the Cr(VI) may form some stable lead chromate precipitates, and in turn demobilize Pb in the soil, as the results showed a low Pb removal and an increase in its acid-extractable and residual fractions after electrokinetic remediation. Copyright © 2011 Elsevier Ltd. All rights reserved.

  17. Copper stabilization in beneficial use of waterworks sludge and copper-laden electroplating sludge for ceramic materials.

    Science.gov (United States)

    Tang, Yuanyuan; Chan, Siu-Wai; Shih, Kaimin

    2014-06-01

    A promising strategy for effectively incorporating metal-containing waste materials into a variety of ceramic products was devised in this study. Elemental analysis confirmed that copper was the predominant metal component in the collected electroplating sludge, and aluminum was the predominant constituent of waterworks sludge collected in Hong Kong. The use of waterworks sludge as an aluminum-rich precursor material to facilitate copper stabilization under thermal conditions provides a promising waste-to-resource strategy. When sintering the mixture of copper sludge and the 900 °C calcined waterworks sludge, the CuAl2O4 spinel phase was first detected at 650 °C and became the predominant product phase at temperatures higher than 850 °C. Quantification of the XRD pattern using the Rietveld refinement method revealed that the weight of the CuAl2O4 spinel phase reached over 50% at 850 °C. The strong signals of the CuAl2O4 phase continued until the temperature reached 1150 °C, and further sintering initiated the generation of the other copper-hosting phases (CuAlO2, Cu2O, and CuO). The copper stabilization effect was evaluated by the copper leachability of the CuAl2O4 and CuO via the prolonged leaching experiments at a pH value of 4.9. The leaching results showed that the CuAl2O4 phase was superior to the CuAlO2 and CuO phases for immobilizing hazardous copper over longer leaching periods. The findings clearly indicate that spinel formation is the most crucial metal stabilization mechanism when sintering multiphase copper sludge with aluminum-rich waterworks sludge, and suggest a promising and reliable technique for reusing both types of sludge waste for ceramic materials. Copyright © 2013 Elsevier Ltd. All rights reserved.

  18. Influence of Poly(ethylene glycol) Degradation on Voiding Sporadically Occurring in Solder Joints with Electroplated Cu

    Science.gov (United States)

    Wafula, F.; Yin, L.; Borgesen, P.; Andala, D.; Dimitrov, N.

    2012-07-01

    This paper presents a comprehensive study of the effect of poly(ethylene glycol) (PEG) degradation on the void formation known to take place sporadically at the interface between electroplated Cu and Pb-free solder. Thorough chemical analysis of our plating solution, carried out at different times of the deposition process by matrix-assisted laser desorption ionization time-of-flight mass spectroscopy, reveals a dramatic shift in the peaks to lower mass range with time. Scanning electron microscopy cross-sectional images of solder joints with Cu samples that have been plated at different times in the course of solution aging show a decrease in void formation. A decreasing magnitude of the deposition overpotential also seen during aging suggests that, breaking down to lower-molecular-weight fragments, PEG loses its suppression effect and likely has lower impact on the voiding propensity. This indirect correlation is confirmed further by the use of plating solutions containing PEG with preselected molecular weight. We also report on the effect of the surface area-to-solution volume ratio on PEG degradation studied by comparative experiments performed in a 50-mL bath with a rotating disc electrode and in a larger cell (Hull cell) with volume of 267 mL. The results show that, at fixed charge per unit volume, PEG degrades at a greatly accelerated rate in the Hull cell featuring higher electrode surface-to-solution volume ratio. Analysis of solder joints with accordingly grown Cu layers suggests that the voiding decreases faster with the accelerated rate of PEG degradation.

  19. Alloying behaviour of electroplated Ag film with its underlying Pd/Ti film stack for low resistivity interconnect metallization

    International Nuclear Information System (INIS)

    Ezawa, Hirokazu; Miyata, Masahiro; Tatsumi, Kohei

    2014-01-01

    Highlights: • Alloying behavior of Ag/Pd/Ti film stack was studied by annealing at 400-800 °C. • The Ag film resistivity decreased with increasing annealing temperature. • Formation of the Pd-Ti intermetallics was found to be dominant over Ag-Pd alloying. • The excess Ti was consumed to form Ti oxides, which inhibited Ti alloying with Ag. -- Abstract: In this paper, viability of electroplated Ag film into device application was studied. Alloying behavior of the Ag film with its underlying Pd(50 nm)/Ti(100 nm) film stack was investigated with respect to heat treatment at different temperatures from 400 °C to 800 °C in an argon ambient. After annealing at 400 °C, the electrical resistivity of the Ag film increased due to Pd alloying with Ag. Formation of Pd–Ti intermetallic phases became dominant over Ag–Pd alloying with increasing annealing temperature, leading to the resistivity decrease of the Ag film. The resistivity of the 800 °C annealed Ag film approached that of its as-plated Ag film. The excess Ti atoms which were not consumed to form the intermetallic phases with the Pd atoms migrated to the Ag film surface to form Ti oxides along the Ag grain boundaries on the topmost film surface. The Ag/Pd/Ti film stack has been confirmed to maintain the resistivity of the Ag film at as-plated low levels after high temperature annealing. This paper also discusses process integration issues to enable the Ag metallization process for future scaled and three dimensionally chip stacked devices

  20. Synthesis and electroplating of high resolution insulated carbon nanotube scanning probes for imaging in liquid solutions.

    Science.gov (United States)

    Roberts, N A; Noh, J H; Lassiter, M G; Guo, S; Kalinin, S V; Rack, P D

    2012-04-13

    High resolution and isolated scanning probe microscopy (SPM) is in demand for continued development of energy storage and conversion systems involving chemical reactions at the nanoscale as well as an improved understanding of biological systems. Carbon nanotubes (CNTs) have large aspect ratios and, if leveraged properly, can be used to develop high resolution SPM probes. Isolation of SPM probes can be achieved by depositing a dielectric film and selectively etching at the apex of the probe. In this paper the fabrication of a high resolution and isolated SPM tip is demonstrated using electron beam induced etching of a dielectric film deposited onto an SPM tip with an attached CNT at the apex.

  1. An electroplated copper–silver alloy as antibacterial coating on stainless steel

    DEFF Research Database (Denmark)

    Ciacotich, Nicole; Din, Rameez Ud; Sloth, Jens Jørgen

    2018-01-01

    Transfer and growth of pathogenic microorganisms must be prevented in many areas such as the clinical sector. One element of transfer is the adhesion of pathogens to different surfaces and the purpose of the present study was to develop and investigate the antibacterial efficacy of stainless stee...

  2. Magnetic properties of electroplated nano/microgranular NiFe thin films for rf application

    NARCIS (Netherlands)

    Zhuang, Y.; Vroubel, M.; Rejaei, B.; Burghartz, J.N.; Attenborough, K.

    2005-01-01

    A granular NiFe thin film with large in-plane magnetic anisotropy and high ferromagnetic-resonance frequency developed for radio-frequency integrated circuit (IC) applications is presented. During the deposition, three-dimensional (3D) growth occurs, yielding NiFe grains (? ? 1.0??m). Nanonuclei (?

  3. Characterization of room temperature recrystallization kinetics in electroplated copper thin films with concurrent x-ray diffraction and electrical resistivity measurements

    Energy Technology Data Exchange (ETDEWEB)

    Treger, Mikhail; Noyan, I. C. [Department of Applied Physics and Applied Mathematics, Columbia University, New York 10027 (United States); Witt, Christian [GlobalFoundries, T.J. Watson Research Center, Yorktown Heights, New York 10598 (United States); Cabral, Cyril; Murray, Conal; Jordan-Sweet, Jean [IBM, T.J. Watson Research Center, Yorktown Heights, New York 10598 (United States); Rosenberg, Robert [State University of New York, the University at Albany, Albany, NY 12203 (United States); Eisenbraun, Eric [College of Nanoscale Science and Engineering, University at Albany, Albany, NY 12203 (United States)

    2013-06-07

    Concurrent in-situ four-point probe resistivity and high resolution synchrotron x-ray diffraction measurements were used to characterize room temperature recrystallization in electroplated Cu thin films. The x-ray data were used to obtain the variation with time of the integrated intensities and the peak-breadth from the Cu 111 and 200 reflections of the transforming grains. The variation of the integrated intensity and resistivity data with time was analyzed using the Johnson-Mehl-Avrami-Kolmogorov (JMAK) model. For both 111-textured and non-textured electroplated Cu films, four-point probe resistivity measurements yielded shorter transformation times than the values obtained from the integrated intensities of the corresponding Cu 111 reflections. In addition, the JMAK exponents fitted to the resistivity data were significantly smaller. These discrepancies could be explained by considering the different material volumes from which resistivity and diffraction signals originated, and the physical processes which linked these signals to the changes in the evolving microstructure. Based on these issues, calibration of the resistivity analysis with direct structural characterization techniques is recommended.

  4. Electroplating chromium on CVD SiC and SiCf-SiC advanced cladding via PyC compatibility coating

    Science.gov (United States)

    Ang, Caen; Kemery, Craig; Katoh, Yutai

    2018-05-01

    Electroplating Cr on SiC using a pyrolytic carbon (PyC) bond coat is demonstrated as an innovative concept for coating of advanced fuel cladding. The quantification of coating stress, SEM morphology, XRD phase analysis, and debonding test of the coating on CVD SiC and SiCf-SiC is shown. The residual tensile stress (by ASTM B975) of electroplated Cr is > 1 GPa prior to stress relaxation by microcracking. The stress can remove the PyC/Cr layer from SiC. Surface etching of ∼20 μm and roughening to Ra > 2 μm (by SEM observation) was necessary for successful adhesion. The debonding strength (by ASTM D4541) of the coating on SiC slightly improved from 3.6 ± 1.4 MPa to 5.9 ± 0.8 MPa after surface etching or machining. However, this improvement is limited due to the absence of an interphase, and integrated CVI processing may be required for further advancement.

  5. Effect of cathode vibration and heat treatment on electromagnetic properties of flake-shaped diatomite coated with Ni–Fe alloy by electroplating

    International Nuclear Information System (INIS)

    Lan, Mingming; Li, Huiqin; Huang, Weihua; Xu, Guangyin; Li, Yan

    2015-01-01

    In this paper, flake-shaped diatomite particles were used as forming templates for the fabrication of the ferromagnetic functional fillers by way of electroplating Ni–Fe alloy method. The effects of cathode vibration frequency on the content of Ni–Fe alloy in the coating and the surface morphologies of the coatings were evaluated. The electromagnetic properties of the coated diatomite particles before and after heat treatment were also investigated in detail. The results show that the core-shell flake-shaped diatomite particles with high content of Ni–Fe alloy and good surface qualities of the coatings can be obtained by adjusting cathode vibration frequency. The coated diatomite particles with heat treatment filled paraffin wax composites exhibit a superior microwave absorbing and electromagnetic properties compared to the non-heat treated samples. Additionally, the peaks of reflection loss are found to be able to shift to lower frequency by the heat treatment process, which indicates the heat treatment can adjust microwave absorbing frequency band. - Highlights: • We used the diatomite particles as template to fabricate the flake-shaped ferromagnetic fillers. • The diatomite particles were deposited pure magnetic Ni–Fe alloy by electroplating methods. • The coated diatomite particles were lightweight ferromagnetic fillers. • The composites containing coated diatomite particles with heat treatment exhibited great potential in the field of electromagnetic absorbing

  6. Vacuum brazing of OFE Copper-316L stainless steel transition joints without electroplating stainless steel part for application in particle accelerators

    International Nuclear Information System (INIS)

    Yadav, D.P.; Kumar, Abhay; Ganesh, P.

    2015-01-01

    Brazed transition Joints between OFE copper and type 316L austenitic stainless steel (SS) find extensive applications in particle accelerators all over the world. In contrast to excellent wettability of OFE copper, austenitic SS is well known for its poor wettability for BVAg-8 ( 72 Ag/ 28 Cu; melting point: 1052 K) braze filler metal (BFM). High surface wettability is believed to be necessary to drag molten BFM into the capillary gap between mating metallic surfaces. Therefore, the widely accepted practice for vacuum brazing of such transition joints involves electroplating of SS parts with nickel or copper to enhance its wettability. A recently concluded in-house study, involving Nb to Ni-plated 316L SS brazing, has demonstrated that satisfactory ingress of BFM into a capillary joint between two dissimilar metals is possible if the poor wettability of one of the mating surfaces is compensated by good wettability of its counterpart. In the light of these observations, the present study was undertaken to explicitly evaluate the requirement of electroplating the SS part for establishment of sound OFE copper-316L SS brazed joints suitable for service in ultra-high vacuum (UHV) of particle accelerators

  7. Stability of nicotinate and dodecyl sulfate in a Lewis acidic ionic liquid for aluminum electroplating and characterization of their degradation products.

    Science.gov (United States)

    Kosmus, Patrick; Steiner, Oliver; Goessler, Walter; Gollas, Bernhard; Fauler, Gisela

    2016-04-01

    Plating bath additives are essential for optimization of the morphology of electroplated layers. The ionic liquid 1-ethyl-3-methylimidazolium (EMIM) chloride plus 1.5 mol equivalents of AlCl3 has great potential for electroplating of aluminum. In this study, the chemical and electrochemical stability of the additives EMIM-nicotinate and sodium dodecyl sulfate and their effect on the stability of EMIM was investigated and analyzed. Nicotinate and its electrochemical decomposition product β-picoline could be detected and we show with a single HPLC-UV-MS method that EMIM is not affected by the decomposition of this additive. An adapted standard HPLC-UV-MS method together with GC-MS and ion chromatography was used to analyze the decomposition products of SDS and possible realkylation products of EMIM. Several volatile medium and short chain-length alkanes as well as sulfate ions have been found as decomposition products of SDS. Alkenium ions formed as intermediates during the decomposition of SDS realkylate EMIM to produce mono- up to pentasubstituted alkyl-imidazoles. A reaction pathway involving Wagner-Meerwein rearrangements and Friedel-Crafts alkylations has been suggested to account for the formation of the detected products. © 2016 WILEY-VCH Verlag GmbH & Co. KGaA, Weinheim.

  8. THE EFFECT OF IRON ION TO THE REMOVAL OF NICKEL ION FROM ELECTROPLATING WASTEWATER USING DOUBLE CHAMBER ELECTRODEPOSITION CELL (DCEC REACTOR

    Directory of Open Access Journals (Sweden)

    Djaenudin Djaenudin

    2017-05-01

    Full Text Available Modern society demands industrial technology advances to produce products that have high durability and long utilization lives. Materials made from ferrous metal become a solution to meet these industry needs. Ferrous metal is corrosive and it requires more care to support the performance. Electroplating or metal coating applied to iron or nickel solves this problem. In the production process, the usage of nickel is only 30%-40% and the remaining 60-70% is wasted through effluent. Nickel is a toxic heavy metal that can cause cancer. The purpose of this study is to evaluate the effect of iron concentration on nickel metal removal in electroplating wastewater using an insulated electrolytic reactor double chamber electrodeposition cell (DCEC. The result of this study shows that any ratio variation of iron concentration to nickel gives varying impacts on nickel removal efficiency, electric current efficiency, and specific energy. On the fourth variation, the iron ratio of 1.29% removed 83.1% nickel (the highest removal efficiency at the cost of 20.687 kWh / kg specific energy. The number is extremely high for energy needs. On the other hand, the variation of iron ratio of 1.73% consumpting only 15.067 kWh / kg, the lowest specific energy needs, resulted in the lowest removal efficiency of 63.6%.

  9. Assessment of in vitro cyto/genotoxicity of sequentially treated electroplating effluent on the human hepatocarcinoma HuH-7 cell line.

    Science.gov (United States)

    Naik, Umesh Chandra; Das, Mihir Tanay; Sauran, Swati; Thakur, Indu Shekhar

    2014-03-01

    The present study compares in vitro toxicity of electroplating effluent after the batch treatment process with that obtained after the sequential treatment process. Activated charcoal prepared from sugarcane bagasse through chemical carbonization, and tolerant indigenous bacteria, Bacillus sp. strain IST105, were used individually and sequentially for the treatment of electroplating effluent. The sequential treatment involving activated charcoal followed by bacterial treatment removed 99% of Cr(VI) compared with the batch processes, which removed 40% (charcoal) and 75% (bacteria), respectively. Post-treatment in vitro cyto/genotoxicity was evaluated by the MTT test and the comet assay in human HuH-7 hepatocarcinoma cells. The sequentially treated sample showed an increase in LC50 value with a 6-fold decrease in comet-assay DNA migration compared with that of untreated samples. A significant decrease in DNA migration and an increase in LC50 value of treated effluent proved the higher effectiveness of the sequential treatment process over the individual batch processes. Copyright © 2014 Elsevier B.V. All rights reserved.

  10. Effect of cathode vibration and heat treatment on electromagnetic properties of flake-shaped diatomite coated with Ni–Fe alloy by electroplating

    Energy Technology Data Exchange (ETDEWEB)

    Lan, Mingming, E-mail: lan_mingming@163.com; Li, Huiqin; Huang, Weihua; Xu, Guangyin; Li, Yan

    2015-03-01

    In this paper, flake-shaped diatomite particles were used as forming templates for the fabrication of the ferromagnetic functional fillers by way of electroplating Ni–Fe alloy method. The effects of cathode vibration frequency on the content of Ni–Fe alloy in the coating and the surface morphologies of the coatings were evaluated. The electromagnetic properties of the coated diatomite particles before and after heat treatment were also investigated in detail. The results show that the core-shell flake-shaped diatomite particles with high content of Ni–Fe alloy and good surface qualities of the coatings can be obtained by adjusting cathode vibration frequency. The coated diatomite particles with heat treatment filled paraffin wax composites exhibit a superior microwave absorbing and electromagnetic properties compared to the non-heat treated samples. Additionally, the peaks of reflection loss are found to be able to shift to lower frequency by the heat treatment process, which indicates the heat treatment can adjust microwave absorbing frequency band. - Highlights: • We used the diatomite particles as template to fabricate the flake-shaped ferromagnetic fillers. • The diatomite particles were deposited pure magnetic Ni–Fe alloy by electroplating methods. • The coated diatomite particles were lightweight ferromagnetic fillers. • The composites containing coated diatomite particles with heat treatment exhibited great potential in the field of electromagnetic absorbing.

  11. Influence of layer compositions and annealing conditions on complete formation of ternary PdAgCu alloys prepared by sequential electroless and electroplating methods

    Energy Technology Data Exchange (ETDEWEB)

    Sumrunronnasak, Sarocha [Graduate Program of Petrochemistry and Polymer Science, Faculty of Science, Chulalongkorn University, Bangkok 10330 (Thailand); Tantayanon, Supawan, E-mail: supawan.t@chula.ac.th [Green Chemistry Research Laboratory, Department of Chemistry, Faculty of Science, Chulalongkorn University, Bangkok 10330 (Thailand); Kiatgamolchai, Somchai [Department of Physics, Faculty of Science, Chulalongkorn University, Bangkok 10330 (Thailand)

    2017-01-01

    PdAgCu ternary alloy membranes were synthesized by the sequential electroless plating of Pd following by electroplating of Ag and Cu onto stainless steel substrate. The composition of the composite was varied by changing the deposition times. The fabricated layers were annealed at the temperatures between 500 and 600 °C for 20–60 h. The Energy Dispersive X-ray spectroscopy (EDX) and X-ray diffraction (XRD) were employed to investigate the element distribution in the membrane which provided the insight on membrane alloying process. Complete formation of the alloy could be obtained when the Pd composition was greater than a critical value of 60 wt%, and Ag and Cu contents were in the range of 18–30 wt% and 2–13 wt%, respectively. Deposition times of Ag and Cu were found to affect the completion of alloy formation. Excess amount of the deposited Cu particularly tended to segregate on the surface of the membrane. - Highlights: • Ternary PdAgCu alloy membranes were successfully prepared by the sequential electroless and electroplating methods. • The average Pd composition required to form alloy was found to be approximately at least 60%wt. • The alloy region was achieved for f Pd 60–73 wt%, Cu 18–30 wt% and Ag 2–13 wt%. • Suitable annealing temperature in the range of 500–600 °C for an adequate period of treating time (20–60 h).

  12. Characterization of sophorolipid biosurfactant produced by Cryptococcus sp. VITGBN2 and its application on Zn(II) removal from electroplating wastewater.

    Science.gov (United States)

    Basak, Geetanjali; Das, Nilanjana

    2014-11-01

    The present study aimed at elucidating the role of biosurfactant produced by yeast for the removal of Zn(II) ions from electroplating wastewater. The yeast species isolated from CETP, Vellore, Tamilnadu was identified as Cryptococcus sp.VITGBN2, based on molecular techniques, and was found to be potent producer of biosurfactant in mineral salt media containing vegetable oil as additional carbon source. Chemical structure of the purified biosurfactant was identified as acidic diacetate sophorolipid through GC-MS analysis. Interaction of Zn(II) ions with biosurfactant was monitored using FT-IR, SEM and EDS analysis. Zn (II) removal at 100 mg l(-1) concentration was 84.8% compared were other synthetic surfactants (Tween 80 and sodium dodecyl sulphate), yeast mediated biosurfactant showed enhanced Zn (II) removal in batch mode. The role of biosurfactant on Zn(II) removal was evaluated in column mode packed with biosurfactant entrapped in sodium alginate beads. At a flow rate of 1 ml min(-1) and bed height of 12 cm, immobilized biosurfactant showed 94.34% Zn(II) removal from electroplating wastewater. The present study confirmed that Zn(II) removal was biosurfactant mediated. This is the first report establishing the involvement of yeast mediated biosurfactant in Zn(II) removal from wastewater.

  13. Electroplating U-0.75 Ti, 105-mm, XM774 penetrators with nickel and zinc

    International Nuclear Information System (INIS)

    Dini, J.W.; Johnson, H.R.

    1976-06-01

    Procedures were developed and utilized whereby 105-mm U-Ti penetrators were plated with 1.0 mil of nickel and 0.2 mil of zinc and then chromated. Twenty-three full-size penetrators were coated to demonstrate the feasibility of the system and to provide parts for ballistic tests. Dimensional inspection of the parts before and after etching and plating revealed the coating process to be viable and repeatable

  14. The bulk composition and leaching properties of electroplating sludge prior/following the solidification/stabilization by calcium oxide.

    Science.gov (United States)

    Orescanin, Visnja; Mikulic, Nenad; Mikelic, Ivanka Lovrencic; Posedi, Mario; Kampic, Stefica; Medunic, Gordana

    2009-10-01

    Eighteen samples of electroplating sludge were taken from three vertical profiles of waste storage pond of the zinc plating facility. Dry matter and organic matter content, pH value, bulk concentrations and leachate composition were determined. A sludge sample with the highest zinc value in the leachate was treated with calcium oxide (10% to 70%) and the obtained solidificate was repeatedly tested. There were found significant variations of all measured parameters among the profiles of untreated waste. Dry matter content varied from 125 to 455 mgg(-1), organic matter varied from 94.3 to 293.9 mgg(-1), and pH value varied from 3.42 to 5.90 (mean 4.34). Iron content ranged from 38.4 to 191.4 mgg(-1) (mean 136 mgg(-1); RSD 0.25), while zinc ranged from 10.9 to 58.2 mgg(-1) (mean 33.4 mgg(-1); RSD 0.38). According to its DIN38414-S4 leachate composition, this material was not suitable for landfilling of inert waste since zinc and nickel mean values were 10 and 1.5 times higher, respectively, and maximum values 27 and 2.5 times higher, respectively, compared to the upper permissible limit. Maximum values of Cr(VI), Fe, Ni, Cu, and Zn in the DIN38414-S4 leachate were 0.183 mgL(-1), 34.085 mgL(-1), 1.052 mgL(-1), 0.829 mgL(-1) and 107.475 mgL(-1)L, respectively. Following the solidification/stabilization procedure with CaO (sample/CaO = 90/10), concentrations of Cr(VI), Fe, Cu and Zn were reduced 92, 44, 66 and 57 times, respectively, compared to the untreated sample. The addition of 50% of CaO into the sludge reduced zinc and nickel concentrations 79 and 45 times, respectively, in the DIN38414-S4 leachate of the solidified waste compared to the original sludge, thereby converting an hazardous waste into the inert material suitable for landfilling or reuse in the construction processes.

  15. Enhancing the wettability of high aspect-ratio through-silicon vias lined with LPCVD silicon nitride or PE-ALD titanium nitride for void-free bottom-up copper electroplating

    NARCIS (Netherlands)

    Saadaoui, M.; Zeijl, H. van; Wien, W.H.A.; Pham, H.T.M.; Kwakernaak, C.; Knoops, H.C.M.; Erwin Kessels, W.M.M.; Sanden, R.M.C.M. van de; Voogt, F.C.; Roozeboom, F.; Sarro, P.M.

    2011-01-01

    One of the critical steps toward producing void-free and uniform bottom-up copper electroplating in high aspect-ratio (AR) through-silicon vias (TSVs) is the ability of the copper electrolyte to spontaneously flow through the entire depth of the via. This can be accomplished by reducing the

  16. Enhancing the Wettability of High Aspect-Ratio Through-Silicon Vias Lined with LPCVD Silicon Nitride or PE-ALD Titanium Nitride for Void-Free Bottom-Up Copper Electroplating

    NARCIS (Netherlands)

    Saadaoui, M.; van Zeijl, H.; Wien, W. H. A.; Pham, H. T. M.; Kwakernaak, C.; Knoops, H. C. M.; Kessels, W. M. M.; R. van de Sanden,; Voogt, F. C.; Roozeboom, F.; Sarro, P. M.

    2011-01-01

    One of the critical steps toward producing void-free and uniform bottom-up copper electroplating in high aspect-ratio (AR) through-silicon vias (TSVs) is the ability of the copper electrolyte to spontaneously flow through the entire depth of the via. This can be accomplished by reducing the

  17. Influence of plating parameters on mechanical and microstructural properties of electroplated micro-spheres

    International Nuclear Information System (INIS)

    Brun, Etienne

    2012-01-01

    The aim of this PhD Thesis is to study the gold-copper cyanide electrochemical system and finally to realize gold-copper microspheres with a diameter of 800 μm and a thickness between 20 and 40 μm. The composition, the microstructure and the roughness of these shells must be perfectly controlled. To synthesise such a material, electrodeposition from a gold-copper alkaline cyanide bath has been chosen. Initially, the influence of the principal electrochemical parameters (temperature of the plating bath, stirring, etc.) was studied. This study showed that it is possible to realize 5 μm thick gold-copper alloys with various compositions. Actually, it was shown that the copper content of deposits varies with the applied potential. When increasing the copper content of coatings, the nucleation and growth mechanisms change. As a result, the grain size and the microhardness of the coatings are modified. An increase in the copper content reduces the grain size which increases the microhardness until a critical grain size of 6 nm. This increase of copper content also affects the microstructure: columnar, nodular even dendritic structures were observed. Then, 20 μm thick gold-copper coatings were realized using the same electrochemical parameters. As expected, these coatings were very difficult to plate because of the instability of the electro crystallization process resulting in the development of columnar and nodular structures. Moreover, for thicknesses above 10 μm, all deposits are free from copper. The microstructure change of deposits can be explained by inhibition phenomena generated by free cyanide. Actually, the reduction of gold-copper generates free cyanide at the cathode surface which inhibits the electro crystallization and promotes instantaneous nucleation. This production of free cyanide also modifies the electrolyte chemistry promoting the formation of Cu(CN)_4"3"- instead of Cu(CN)_3"2"-. Cu(CN)_4"3"- complexes have lower diffusion coefficients and

  18. Image analysis for maintenance of coating quality in nickel electroplating baths--real time control.

    Science.gov (United States)

    Vidal, M; Amigo, J M; Bro, R; van den Berg, F; Ostra, M; Ubide, C

    2011-11-07

    The aim of this paper is to show how it is possible to extract analytical information from images acquired with a flatbed scanner and make use of this information for real time control of a nickel plating process. Digital images of plated steel sheets in a nickel bath are used to follow the process under degradation of specific additives. Dedicated software has been developed for making the obtained results accessible to process operators. This includes obtaining the RGB image, to select the red channel data exclusively, to calculate the histogram of the red channel data and to calculate the mean colour value (MCV) and the standard deviation of the red channel data. MCV is then used by the software to determine the concentration of the additives Supreme Plus Brightner (SPB) and SA-1 (for confidentiality reasons, the chemical contents cannot be further detailed) present in the bath (these two additives degrade and their concentration changes during the process). Finally, the software informs the operator when the bath is generating unsuitable quality plating and suggests the amount of SPB and SA-1 to be added in order to recover the original plating quality. Copyright © 2011 Elsevier B.V. All rights reserved.

  19. Stress-driven lithium dendrite growth mechanism and dendrite mitigation by electroplating on soft substrates

    Science.gov (United States)

    Wang, Xu; Zeng, Wei; Hong, Liang; Xu, Wenwen; Yang, Haokai; Wang, Fan; Duan, Huigao; Tang, Ming; Jiang, Hanqing

    2018-03-01

    Problems related to dendrite growth on lithium-metal anodes such as capacity loss and short circuit present major barriers to next-generation high-energy-density batteries. The development of successful lithium dendrite mitigation strategies is impeded by an incomplete understanding of the Li dendrite growth mechanisms, and in particular, Li-plating-induced internal stress in Li metal and its effect on Li growth morphology are not well addressed. Here, we reveal the enabling role of plating residual stress in dendrite formation through depositing Li on soft substrates and a stress-driven dendrite growth model. We show that dendrite growth is mitigated on such soft substrates through surface-wrinkling-induced stress relaxation in the deposited Li film. We demonstrate that this dendrite mitigation mechanism can be utilized synergistically with other existing approaches in the form of three-dimensional soft scaffolds for Li plating, which achieves higher coulombic efficiency and better capacity retention than that for conventional copper substrates.

  20. Electroplating technologies of alloys

    International Nuclear Information System (INIS)

    Kim, Joung Soo; Kim, Seung Ho; Jeong, Hyun Kyu; Hwnag, Sung Sik; Seo, Yong Chil; Kim, Dong Jin; Seo, Moo Hong

    2001-12-01

    In localization of electrosleeving technique, there are some problems like the following articles. Firstly, Patents published by OHT have claimed Ni-P, Ni-B alloy plating and Mo, Mn Cr, W, Co as a pinning agent. Secondly, alloy platings have many restrictions. There are some method to get alloy plating in spite of the various restrictions. If current density increase above limiting current density in one of the metals, both of the metals discharge at the same time. The addition of surface active agent(sufactant) in the plating solution is one of the methods to get alloy plating. Alloy plating using pulse current easily controls chemical composition and structure of deposit. Ni-Fe alloy plating is known to exhibit anomalous type of plating behavior in which deposition of the less noble metal is favoured. Presence of hypophohphite ion can control the iron codeposition by changing the deposition mechanism. Hypophohphite suppresses the deposition of Fe and also promotes Ni. Composite plating will be considered to improve the strength at the high temperature. Addition of particle size of 10δ400μm makes residual stress compressive in plate layer and suppress the grain growth rate at the high temperature. Addition of particle makes suface roughness high and fracture stress low at high temperature. But, selection of the kinds of particle and control of additives amount overcome the problems above

  1. Cadmium (Tank) Electroplating Alternative

    Science.gov (United States)

    2011-08-01

    ASTM F519 HE: 75% NFS 200 hrs HRE : 45% NFS 150 hrs Threshold limit greater than /equal to LHE Cd (AMS 2417G) ASETS Defense Focused Workshop (2011...Test Specimens  Reporting Sustained/Threshold load (%NFS), Time to failure. HRE Testing Cd Zn-Ni IVD Al LHE Cd Re-Embrittlement Test Fluids:  DI...Hydrogen Embrittlement/ HRE ASTM F519 A5, Type 1.a.1 Brush Plating ASETS Defense Focused Workshop (2011) Luzmarie G. Santiago Materials Engineer Naval Air

  2. Electroplated superconducting wire

    International Nuclear Information System (INIS)

    Peger, C.H.

    1991-01-01

    A hard chromium solution has been considered the least efficient of all plating solutions. This is not exactly true if the correct plating conditions are used. The accepted efficiency is only 12% but that is only true for the parameters that were used long ago to make the determination. At 12% efficiency it would be impossible to plate Superconductor wire. The world's chromium plating shops have been plating at a .001 (.025u) per hour rate since the turn of the century. Shops in the Cleveland, Ohio area have been limiting their plating rate to .006 (152u) since 1935. A few have used .012 (304u) to .030 (762u) per hour for specialized jobs. These figures would indicate the apparent efficiency of the old 100 to 1 chromium, sulfate solution can be higher than 60%. The industry uses a 3 bus bar tank with wide spacing between anode and cathode. This results in high solution resistance and high heat generation and consequently slow plating rates. The Reversible Rack 2 Bus Bar System uses very close anode to cathode spacings. This results in the high plating rates with improved quality deposits. When first asked to chromium plate pure nickel wire reel to reel in long lengths, companies making reel to reel machines were asked if chromium plating was practical. In every case, the answer was it couldn't be done. Gold, tin and zinc plating was being done reel to reel. Using the same parameters that were used to determine a chromium solution efficiency was only 12%, these other metal solutions check out close to 100%

  3. Ternary blends containing demercurated lighting phosphor and MSWI fly ash as high-performance binders for stabilizing and recycling electroplating sludge.

    Science.gov (United States)

    Huang, Wu-Jang; Wu, Chia-Teng; Wu, Chang-En; Hsieh, Lin-Huey; Li, Chang-Chien; Lain, Chi-Yuan; Chu, Wei

    2008-08-15

    This paper describes the solidification and stabilization of electroplating sludge treated with a high-performance binder made from portland type-I cement, municipal solid waste incineration fly ash, and lighting phosphor powder (called as cement-fly ash-phosphor binder, CFP). The highest 28-day unconfined compressive strength of the CFP-treated paste was 816 kg/cm(2) at a ratio of cement to fly ash to lighting phosphor powder of 90:5:5; the strength of this composition also fulfilled the requirement of a high-strength concrete (>460 kg/cm(2) at 28 days). The CFP-stabilized sludge paste samples passed the Taiwanese EPA toxicity characteristic leaching procedure test and, therefore, could be used either as a building material or as a controlled low-strength material, depending on the sludge-to-CFP binder ratio.

  4. Facile Growth of Cu2ZnSnS4 Thin-Film by One-Step Pulsed Hybrid Electrophoretic and Electroplating Deposition

    Science.gov (United States)

    Tsai, Hung-Wei; Chen, Chia-Wei; Thomas, Stuart R.; Hsu, Cheng-Hung; Tsai, Wen-Chi; Chen, Yu-Ze; Wang, Yi-Chung; Wang, Zhiming M.; Hong, Hwen-Fen; Chueh, Yu-Lun

    2016-01-01

    The use of costly and rare metals such as indium and gallium in Cu(In,Ga)Se2 (CIGS) based solar cells has motivated research into the use of Cu2ZnSnS4 (CZTS) as a suitable replacement due to its non-toxicity, abundance of compositional elements and excellent optical properties (1.5 eV direct band gap and absorption coefficient of ~104 cm−1). In this study, we demonstrate a one-step pulsed hybrid electrodeposition method (PHED), which combines electrophoretic and electroplating deposition to deposit uniform CZTS thin-films. Through careful analysis and optimization, we are able to demonstrate CZTS solar cells with the VOC, JSC, FF and η of 350 mV, 3.90 mA/cm2, 0.43 and 0.59%, respectively. PMID:26902556

  5. Biosynthesis of Cr(III) nanoparticles from electroplating wastewater using chromium-resistant Bacillus subtilis and its cytotoxicity and antibacterial activity.

    Science.gov (United States)

    Kanakalakshmi, A; Janaki, V; Shanthi, K; Kamala-Kannan, S

    2017-11-01

    The aim of this study was to synthesize and characterize Cr(III) nanoparticles using wastewater from electroplating industries and chromium-resistant Bacillus subtilis. Formation of Cr(III) nanoparticles was confirmed by UV-visible (UV-Vis) spectroscopy at 300 nm. The size of the nanoparticles varied from 4 to 50 nm and energy dispersive spectroscopy profile shows strong Cr peak approximately at 4.45 and 5.2 keV. The nanoparticles inhibited the growth of pathogenic bacteria Staphylococcus aureus and Escherichia coli. The cytotoxic effect of the synthesized Cr(III) nanoparticle was studied using HEK 293 cells, and the cell viability was found to decrease with increasing concentration of Cr(III) nanoparticles.

  6. Direct production of carbon nanofibers decorated with Cu2O by thermal chemical vapor deposition on Ni catalyst electroplated on a copper substrate

    Directory of Open Access Journals (Sweden)

    MA Vesaghi

    2012-12-01

    Full Text Available  Carbon nanofibers (CNFs decorated with Cu2O particles were grown on a Ni catalyst layer deposited on a Cu substrate by thermal. chemical vapor deposition from liquid petroleum gas. Ni catalyst nanoparticles with different sizes were produced in an electroplating system at 35˚C. These nanoparticles provide the nucleation sites for CNF growth, removing the need for a buffer layer. High temperature surface segregation of the Cu substrate into the Ni catalyst layer and its exposition to O2 at atmospheric environment, during the CNFs growth, lead to the production of CNFs decorated with Cu2O particles. The surface morphology of the Ni catalyst films and grown CNFs over it was studied by scanning electron microscopy. Transmission electron microscopy and Raman spectroscopy revealed the formation of CNFs. The selected area electron diffraction pattern and electron diffraction studies show that these CNFs were decorated with Cu2O nanoparticles.

  7. N-type In/sub 2/S/sub 3/ thin films prepared by gas chalcogenization of metallic electroplated indium: Photoelectrochemical characterization

    Energy Technology Data Exchange (ETDEWEB)

    Herrero, J; Ortega, J

    1988-08-01

    Chalcogenization of electroplated metallic indium films onto Ti substrates has been carried out in a flowing stream of H/sub 2/S at about 350/sup 0/C for 1 h with a pretreatment of 3 h at 130/sup 0/C. X-ray diffraction patterns showed that ..beta..-In/sub 2/S/sub 3/ thin films were grown with a good crystalline quality. Photoelectrochemical characterization of the electrodes was accomplished in aqueous polysulphide solutions, and a energy gap of 2.00 eV was obtained. The flatband potential, V/sub fb/, in the same polysulphide couple was -1.0 V versus SCE. Behaviour of the thin film photocurrent with time was checked, and a photocorrosion reaction proposed.

  8. The study of electroplating trivalent CrC alloy coatings with different current densities on stainless steel 304 as bipolar plate of proton exchange membrane fuel cells

    International Nuclear Information System (INIS)

    Wang, Hsiang-Cheng; Hou, Kung-Hsu; Lu, Chen-En; Ger, Ming-Der

    2014-01-01

    In this study, the trivalent Cr–C coatings were electroplated on stainless steel 304 (SS304) substrates for an application in bipolar plates (BPPs) that was because of coating's excellent electric conductivity and corrosion resistance. The images of scanning electron microscope showed that the thickness of the coatings was between 1.4 and 11.4 μm, which increased with increase of coating current density. The surface morphology of Cr–C plated at coating current density of 10 A/dm 2 was smooth, crack- and pinhole-free, while cracks and pinholes appearing in networks were observed apparently in the deposits plated at a higher coating current density. Additionally, the C content in the coating decreased with increasing the coating current density. Moreover, the polarization curve with different coating current densities (10, 30, 50 A/dm 2 ) exhibited the coating prepared at 10 A/dm 2 and 10 min possessing the best corrosion resistance (I corr = 9.360 × 10 −8 A/cm 2 ). The contact resistance of Cr–C plated at coating current density of 10 A/dm 2 was the lowest (16.54 mΩ cm 2 at 150 N cm −2 ), which showed great potential of application. The single cell test with Cr–C coated SS304 prepared at coating current density of 10 A/dm 2 as BPPs showed the highest current density (about 791.532 mA/cm 2 ) and power density (about 270.150 mW/cm 2 ). - Highlights: • The Cr–C coatings on steel are electroplated for utilization as bipolar plate. • The electrical conductivity and corrosion resistance increase with carbon content. • The power density of Cr–C coated steel is superior to the bare steel

  9. Magnetic properties and magnetoimpedance of FeCoNi/CuBe electroplated tubes with different features of field-annealing induced magnetic anisotropy

    Energy Technology Data Exchange (ETDEWEB)

    El Kammouni, R.; Chlenova, A.A.; Volchkov, S.O. [Ural Federal University, Laboratory of Magnetic Sensors, Lenin Ave. 51, 620000 Ekaterinburg (Russian Federation); Kurlyandskaya, G.V., E-mail: galina@we.lc.ehu.es [Ural Federal University, Laboratory of Magnetic Sensors, Lenin Ave. 51, 620000 Ekaterinburg (Russian Federation); Departamento de Electricidad y Electrónica, Universidad del País Vasco BCMaterials (UPV/EHU), 48940 Leioa (Spain)

    2017-02-01

    The effect of field annealing (in direct (DC) or alternating current (AC) field) on the structure, magnetic properties and giant magnetoimpedance (GMI) of CuBe/ Fe{sub 19}Co{sub 17}Ni{sub 64} electroplated tubes was studied. The field and frequency dependences of total impedance and its real part were comparatively analyzed together with magnetization processes features. The GMI sensitivity with respect to an applied field was the subject of special attention in view of possible applications of these materials in small magnetic field sensors. The maximum GMI ratio depends strongly on the heat treatments. The DC field annealing leads to the highest total impedance GMI ratio (ΔZ/Z=250%) and real part of the total impedance GMI ratio (ΔR/R=640%), compared to as-cast and AC field annealed samples. The external field response of DC annealed samples presented a single peak GMI response as a consequence of a strong contribution of the longitudinal effective anisotropy. At the same time, the maximum obtained sensitivity of 13.5%/Oe for DC case is much lower compared to the highest sensitivity values obtained for as-prepared (28.6%/Oe) and DC field annealed (22.0%/Oe) tubes for the low frequency of 2.5 MHz. The weak dependence of ΔZ/Z ratio in the case of AC field annealed samples in the high frequency range is an important advantage for particular sensor applications. - Highlights: • CuBe/FeCoNi tubes were fabricated by electroplating. • The effect of field annealing on the structure, magnetic properties and magnetoimpedance was studied. • The maximum magnetoimpedance ( MI) ratio depends strongly on the heat treatments. • The DC field annealing leads to the highest total impedance MI ratio. • Transformation from one- to two-peaks MI curves was observed in the DC field annealed tubes.

  10. The study of electroplating trivalent CrC alloy coatings with different current densities on stainless steel 304 as bipolar plate of proton exchange membrane fuel cells

    Energy Technology Data Exchange (ETDEWEB)

    Wang, Hsiang-Cheng [Graduate School of Defense Science, Chung Cheng Institute of Technology, National Defense University, Taoyuan, Taiwan (China); Hou, Kung-Hsu, E-mail: khou@ndu.edu.tw [Department of Power Vehicle and Systems Engineering, Chung Cheng Institute of Technology, National Defense University, Taoyuan, Taiwan (China); Lu, Chen-En [Graduate School of Defense Science, Chung Cheng Institute of Technology, National Defense University, Taoyuan, Taiwan (China); Ger, Ming-Der [Department of Applied Chemistry and Materials Engineering, Chung Cheng Institute of Technology, National Defense University, Taoyuan, Taiwan (China)

    2014-11-03

    In this study, the trivalent Cr–C coatings were electroplated on stainless steel 304 (SS304) substrates for an application in bipolar plates (BPPs) that was because of coating's excellent electric conductivity and corrosion resistance. The images of scanning electron microscope showed that the thickness of the coatings was between 1.4 and 11.4 μm, which increased with increase of coating current density. The surface morphology of Cr–C plated at coating current density of 10 A/dm{sup 2} was smooth, crack- and pinhole-free, while cracks and pinholes appearing in networks were observed apparently in the deposits plated at a higher coating current density. Additionally, the C content in the coating decreased with increasing the coating current density. Moreover, the polarization curve with different coating current densities (10, 30, 50 A/dm{sup 2}) exhibited the coating prepared at 10 A/dm{sup 2} and 10 min possessing the best corrosion resistance (I{sub corr} = 9.360 × 10{sup −8} A/cm{sup 2}). The contact resistance of Cr–C plated at coating current density of 10 A/dm{sup 2} was the lowest (16.54 mΩ cm{sup 2} at 150 N cm{sup −2}), which showed great potential of application. The single cell test with Cr–C coated SS304 prepared at coating current density of 10 A/dm{sup 2} as BPPs showed the highest current density (about 791.532 mA/cm{sup 2}) and power density (about 270.150 mW/cm{sup 2}). - Highlights: • The Cr–C coatings on steel are electroplated for utilization as bipolar plate. • The electrical conductivity and corrosion resistance increase with carbon content. • The power density of Cr–C coated steel is superior to the bare steel.

  11. Preparation and characterization of Nb{sub 2}O{sub 5}-Al{sub 2}O{sub 3} composite oxide formed by cathodic electroplating and anodizing

    Energy Technology Data Exchange (ETDEWEB)

    Jang, Joo-Hee; Kim, Tae-Yoo; Kim, Nam-Jeong; Lee, Chang-Hyoung; Park, Eun-Mi [School of Advanced Materials Science and Engineering, Sungkyunkwan University, Suwon 440-746 (Korea, Republic of); Park, Chan [Division of Materials Science and Engineering, Pukyong National University, Busan 608-739 (Korea, Republic of); Suh, Su-Jeong, E-mail: suhsj@skku.ac.kr [School of Advanced Materials Science and Engineering, Sungkyunkwan University, Suwon 440-746 (Korea, Republic of); Advanced Materials and Process Research Center for IT, Sungkyunkwan University, Suwon 440-746 (Korea, Republic of)

    2011-11-15

    Highlights: > We fabricate Nb{sub 2}O{sub 5}-Al{sub 2}O{sub 3}/Al film for high performance thin film capacitor. > The optimum condition of electrolyte composition will coat NbO{sub x} on Al without corrosion of Al during the cathodic electroplating. > Increasing annealing temperature will form Nb{sub 2}O{sub 5} crystalline. > The Al{sub 2}O{sub 3} layer will form between Nb{sub 2}O{sub 5} layer and metal Al after anodizing and the thin film capacitor with Nb{sub 2}O{sub 5}-Al{sub 2}O{sub 3}/Al improve dielectric properties. - Abstract: Al foil was coated with niobium oxide by cathodic electroplating and anodized in a neutral boric acid solution to achieve high capacitance in a thin film capacitor. X-ray photoelectron spectroscopy (XPS) and X-ray diffraction (XRD) revealed the niobium oxide layer on Al to be a hydroxide-rich amorphous phase. The film was crystalline and had stoichiometric stability after annealing at temperatures up to 600 deg. C followed by anodizing at 500 V, and the specific capacitance of the Nb{sub 2}O{sub 5}-Al{sub 2}O{sub 3} composite oxide was approximately 27% higher than that of Al{sub 2}O{sub 3} without a Nb{sub 2}O{sub 5} layer. The capacitance was quite stable to the resonance frequency. Overall, the Nb{sub 2}O{sub 5}-Al{sub 2}O{sub 3} composite oxide film is a suitable material for thin film capacitors.

  12. The Development Of Cleaner Production Practices Between Environmental

    DEFF Research Database (Denmark)

    Wangel, Arne; Mohamed, Maketab; Agamuthu, P.

    2003-01-01

    (DANCED), Ministry of Environment and Energy. Small and medium-scale enterprises (SMEs) were targeted within three sectors: Textile, food and electroplating industries. The paper illustrates the change process from the perspective of electroplating SMEs by reviewing the cleaner production options chosen......, presenting figures on the results achieved, and discussing the experiences gained. Reviewing the approach and results of the Centre, as well as the status of cleaner production (CP) in Malaysia, the paper outlines the challenges for national policy making, when moving from promotion by project intervention...... towards sustainable practices in the SME sector at large. The paper draws upon data collection conducted by the research project ‘A Study on Promotion and Implementation of Cleaner Production Practices in Malaysian Industry - Development of a National Program and Action Plan for Promotion of Cleaner...

  13. Enhanced photocatalytic performance and degradation pathway of Rhodamine B over hierarchical double-shelled zinc nickel oxide hollow sphere heterojunction

    Science.gov (United States)

    Zhang, Ying; Zhou, Jiabin; Cai, Weiquan; Zhou, Jun; Li, Zhen

    2018-02-01

    In this study, hierarchical double-shelled NiO/ZnO hollow spheres heterojunction were prepared by calcination of the metallic organic frameworks (MOFs) as a sacrificial template in air via a one-step solvothermal method. Additionally, the photocatalytic activity of the as-prepared samples for the degradation of Rhodamine B (RhB) under UV-vis light irradiation were also investigated. NiO/ZnO microsphere comprised a core and a shell with unique hierarchically porous structure. The photocatalytic results showed that NiO/ZnO hollow spheres exhibited excellent catalytic activity for RhB degradation, causing complete decomposition of RhB (200 mL of 10 g/L) under UV-vis light irradiation within 3 h. Furthermore, the degradation pathway was proposed on the basis of the intermediates during the photodegradation process using liquid chromatography analysis coupled with mass spectroscopy (LC-MS). The improvement in photocatalytic performance could be attributed to the p-n heterojunction in the NiO/ZnO hollow spheres with hierarchically porous structure and the strong double-shell binding interaction, which enhances adsorption of the dye molecules on the catalyst surface and facilitates the electron/hole transfer within the framework. The degradation mechanism of pollutant is ascribed to the hydroxyl radicals (rad OH), which is the main oxidative species for the photocatalytic degradation of RhB. This work provides a facile and effective approach for the fabrication of porous metal oxides heterojunction with high photocatalytic activity and thus can be potentially used in the environmental purification.

  14. Hierarchical Mesoporous Zinc-Nickel-Cobalt Ternary Oxide Nanowire Arrays on Nickel Foam as High-Performance Electrodes for Supercapacitors.

    Science.gov (United States)

    Wu, Chun; Cai, Junjie; Zhang, Qiaobao; Zhou, Xiang; Zhu, Ying; Shen, Pei Kang; Zhang, Kaili

    2015-12-09

    Nickel foam supported hierarchical mesoporous Zn-Ni-Co ternary oxide (ZNCO) nanowire arrays are synthesized by a simple two-step approach including a hydrothermal method and subsequent calcination process and directly utilized for supercapacitive investigation for the first time. The nickel foam supported hierarchical mesoporous ZNCO nanowire arrays possess an ultrahigh specific capacitance value of 2481.8 F g(-1) at 1 A g(-1) and excellent rate capability of about 91.9% capacitance retention at 5 A g(-1). More importantly, an asymmetric supercapacitor with a high energy density (35.6 Wh kg(-1)) and remarkable cycle stability performance (94% capacitance retention over 3000 cycles) is assembled successfully by employing the ZNCO electrode as positive electrode and activated carbon as negative electrode. The remarkable electrochemical behaviors demonstrate that the nickel foam supported hierarchical mesoporous ZNCO nanowire array electrodes are highly desirable for application as advanced supercapacitor electrodes.

  15. Use of radioactive tracers in chemical reactions. the displacement of zinc-nickel complexes with quantitative determination of nickel

    International Nuclear Information System (INIS)

    Mazzilli, B.; Saiki, M.

    1983-01-01

    The present paper presents a method for the determination of small quantities of nickel radioactive tracers. An analytical application of the displacement reaction between nickel and zinc ethylenediaminetetraacetate labeled with zinc-65 is pursued. This method is based on the extraction of radioactive zinc displaced by nickel from the zinc chelate into a dithizone-carbon tetrachloride solution and the subsequent measurement of the activity of an aliquot of the extract. The method is very sensitive and nickel can be measured in concentrations as small as 0.1 μg/ml or even less, depending on the specific activity of the radioreagent used. The precision and the accuracy of the method are determined. The problem of interferences is also investigated and an attempt is made in order to eliminate them by using masking agents or by means of a previous separation between nickel and other interfering metals. (Author) [pt

  16. Zinc, nickel and cadmium in carambolas marketed in Guangzhou and Hong Kong, China: Implication for human health

    International Nuclear Information System (INIS)

    Li, J.T.; Liao, B.; Lan, C.Y.; Qiu, J.W.; Shu, W.S.

    2007-01-01

    Carambola (Averrhoa carambola L.) is a popular juicy fruit throughout the tropical and subtropical world. This study was designed to quantify the levels of zinc (Zn), nickel (Ni) and cadmium (Cd) in carambolas marketed in southern China, and further to evaluate the potential health risk of human consumption of carambola. Zinc concentrations, ranging from 1.471 to 2.875 mg/kg (on fresh weight basis), were below the maximum permissible concentration for Zn in fruit of China (5 mg/kg). However, Ni concentrations (0.134-0.676 mg/kg) were considerably higher than the related recommendation values. Furthermore, Cd concentrations in 51% of the carambolas purchased from Guangzhou exceeded the maximum permissible concentration for Cd in fruit of China (0.03 mg/kg). Our results implicated that the consumption of 0.385 kg carambola contaminated by Cd per day would cause the tolerable daily intake (TDI) of Cd by the consumer to be exceeded. In addition, the remarkably high Ni concentrations in carambolas should also be of concern. The status of heavy metal contamination of carambola products marketed in the other regions and their implications for human health should be identified urgently by in-depth studies

  17. Zinc, nickel, and cobalt ions removal from aqueous solution and plating plant wastewater by modified Aspergillus flavus biomass: A dataset

    Directory of Open Access Journals (Sweden)

    Rauf Foroutan

    2017-06-01

    Full Text Available The biomass of Aspergillus flavus was modified by calcium chloride to achieve a bioadsorbent for treating nickel, cobalt, and zinc ions from aqueous solutions. The information of pH, bioadsorbent dose, contact time, and temperature effect on the removal efficiency are presented. The data of Freundlich and Langmuir isotherm and pseudo-first-order and pseudo-second-order kinetic models are also depicted. The data showed that the maximum bioadsorption capacity of nickel, cobalt, and zinc ions is 32.26, 31.06 and 27.86 mg/g, respectively. The suitability of the bioadsorbent in heavy metals removal at field condition was tested with a real wastewater sample collected from a plating plant in the final part of this dataset. Based on the findings, the bioadsorbent was shown to be an affordable alternative for the removal of metals in the wastewater.

  18. Stress Corrosion-Cracking and Corrosion Fatigue Impact of IZ-C17+ Zinc Nickel on 4340 Steel

    Science.gov (United States)

    2017-05-17

    corrosion fatigue performance of the base metals is critical to understand for intended applications. Although it works well, cadmium is toxic and a...fatigue performance of the base metals is critical to understand for intended applications. Although it works well, cadmium is toxic and a...12 List of Figures Figure 1. T-45 Pivot with IVD Aluminum Coating

  19. Influence of digestion methods on the recovery of Iron, Zinc, Nickel, Chromium, Cadmium and Lead contents in 11 organic residues

    Directory of Open Access Journals (Sweden)

    Thalita Fernanda Abbruzzini

    2014-02-01

    Full Text Available There are currently many devices and techniques to quantify trace elements (TEs in various matrices, but their efficacy is dependent on the digestion methods (DMs employed in the opening of such matrices which, although "organic", present inorganic components which are difficult to solubilize. This study was carried out to evaluate the recovery of Fe, Zn, Cr, Ni, Cd and Pb contents in samples of composts and cattle, horse, chicken, quail, and swine manures, as well as in sewage sludges and peat. The DMs employed were acid digestion in microwaves with HNO3 (EPA 3051A; nitric-perchloric digestion with HNO3 + HClO4 in a digestion block (NP; dry ashing in a muffle furnace and solubilization of residual ash in nitric acid (MDA; digestion by using aqua regia solution (HCl:HNO3 in the digestion block (AR; and acid digestion with HCl and HNO3 + H2O2 (EPA 3050. The dry ashing method led to the greatest recovery of Cd in organic residues, but the EPA 3050 protocol can be an alternative method for the same purpose. The dry ashing should not be employed to determine the concentration of Cr, Fe, Ni, Pb and Zn in the residues. Higher Cr and Fe contents are recovered when NP and EPA 3050 are employed in the opening of organic matrices. For most of the residues analyzed, AR is the most effective method for recovering Ni. Microwave-assisted digestion methods (EPA3051 and 3050 led to the highest recovery of Pb. The choice of the DM that provides maximum recovery of Zn depends on the organic residue and trace element analyzed.

  20. Zinc, nickel and cadmium in carambolas marketed in Guangzhou and Hong Kong, China: Implication for human health

    Energy Technology Data Exchange (ETDEWEB)

    Li, J.T.; Liao, B.; Lan, C.Y. [School of Life Sciences and State Key Laboratory of Biocontrol, Sun Yat-sen (Zhongshan) University, Guangzhou 510275, Guangdong (China); Qiu, J.W. [Deparment of Biology, Hong Kong Baptist University, Kowloon, Hong Kong (China); Shu, W.S. [School of Life Sciences and State Key Laboratory of Biocontrol, Sun Yat-sen (Zhongshan) University, Guangzhou 510275, Guangdong (China)], E-mail: shuws@mail.sysu.edu.cn

    2007-12-15

    Carambola (Averrhoa carambola L.) is a popular juicy fruit throughout the tropical and subtropical world. This study was designed to quantify the levels of zinc (Zn), nickel (Ni) and cadmium (Cd) in carambolas marketed in southern China, and further to evaluate the potential health risk of human consumption of carambola. Zinc concentrations, ranging from 1.471 to 2.875 mg/kg (on fresh weight basis), were below the maximum permissible concentration for Zn in fruit of China (5 mg/kg). However, Ni concentrations (0.134-0.676 mg/kg) were considerably higher than the related recommendation values. Furthermore, Cd concentrations in 51% of the carambolas purchased from Guangzhou exceeded the maximum permissible concentration for Cd in fruit of China (0.03 mg/kg). Our results implicated that the consumption of 0.385 kg carambola contaminated by Cd per day would cause the tolerable daily intake (TDI) of Cd by the consumer to be exceeded. In addition, the remarkably high Ni concentrations in carambolas should also be of concern. The status of heavy metal contamination of carambola products marketed in the other regions and their implications for human health should be identified urgently by in-depth studies.

  1. Zinc, nickel and cadmium in carambolas marketed in Guangzhou and Hong Kong, China: implication for human health.

    Science.gov (United States)

    Li, J T; Liao, B; Lan, C Y; Qiu, J W; Shu, W S

    2007-12-15

    Carambola (Averrhoa carambola L.) is a popular juicy fruit throughout the tropical and subtropical world. This study was designed to quantify the levels of zinc (Zn), nickel (Ni) and cadmium (Cd) in carambolas marketed in southern China, and further to evaluate the potential health risk of human consumption of carambola. Zinc concentrations, ranging from 1.471 to 2.875 mg/kg (on fresh weight basis), were below the maximum permissible concentration for Zn in fruit of China (5 mg/kg). However, Ni concentrations (0.134-0.676 mg/kg) were considerably higher than the related recommendation values. Furthermore, Cd concentrations in 51% of the carambolas purchased from Guangzhou exceeded the maximum permissible concentration for Cd in fruit of China (0.03 mg/kg). Our results implicated that the consumption of 0.385 kg carambola contaminated by Cd per day would cause the tolerable daily intake (TDI) of Cd by the consumer to be exceeded. In addition, the remarkably high Ni concentrations in carambolas should also be of concern. The status of heavy metal contamination of carambola products marketed in the other regions and their implications for human health should be identified urgently by in-depth studies.

  2. The modern resource saving system for the electroplating industry wastewater treatment and reuse Современная ресурсосберегающая система оборотного водоснабжения гальванического производства

    Directory of Open Access Journals (Sweden)

    Pavlov Denis Vladimirovich

    2013-09-01

    Full Text Available The article presents the authors’ analysis of the industrial wastewater treatment and recycling technologies based on conventional technologies. It is pointed out that conventional electroplating waste water treatment plants in Russian Federation have several disadvantages, such relatively high operating costs and low wastewater processing efficiency. Thus electroplating wastewater treatment plants have to be modernized according to Best Available Technologies (BAT.A modern electroplating wastewater treatment and recycling technology based on BAT such as electroflotation, ultrafiltration and industrial reverse osmosis has been developed and successfully implemented at several RF industrial enterprises. The represented system is free from the disadvantages such as conventional wastewater processing technologies have. It allows to achieve integrated treatment of electroplating wastewater from heavy metal ions down to 0,04 mg/l and from oil products down to 0,05 mg/l within low power and chemicals consumptions with further water reuse, significantly reducing water disposal and WWTPs operating costs and thus ensuring the profitability of WWTPs usage and as a result electroplating industry in general.Разработана и успешно внедряется на всей территории РФ современная ресурсосберегающая технология очистки сточных вод и оборотного водоснабжения гальванических производств. Представленная технология лишена недостатков традиционных очистных сооружений, позволяет добиться глубокой очистки сточных вод сложного состава, значительно сократить водоотведение и эксплуатационные затраты и, следовательно,

  3. Study of the influence of temperature and time on the electroplating nickel layer in Inconel 718 strips used in spacer grid of Pressurized Water Cooled nuclear reactors (PWR)

    Energy Technology Data Exchange (ETDEWEB)

    Rezende, Renato; Abati, Amanda; Verne, Júlio; Panossian, Zehbour, E-mail: amanda.abati@marinha.mil.br, E-mail: jvernegropp@gmail.com, E-mail: renato.rezende@marinha.mil.br, E-mail: zep@ipt.br [Centro Tecnológico da Marinha em São Paulo (CTMSP), São Paulo, SP (Brazil). Laboratório de Desenvolvimento e Instrumentação de Combustível Nuclear; Instituto de Pesquisas Tecnológicas (IPT), São Paulo, SP (Brazil)

    2017-07-01

    The Inconel 718 (UNS N07718: Ni-{sup 19}Cr-{sup 18}Fe-{sup 5}Nb-3 Mo) is a precipitation hardenable nickel alloy that has good corrosion resistance and high mechanical strength. These strips are used for assembling the spacer grid of fuel element of pressurized water cooled nuclear reactors (PWR). The spacer grid is a structural component of fundamental importance in fuel elements of PWR reactors, maintaining the position and necessary spacing of the fuel rods within the arrangement of the fuel element. The spacer grid is formed by joining the points of intersection of the strips, by a joint process called brazing. For this process, these strips are stamped and plated with a thin layer of nickel by means of electroplating in order to protect against oxidation and allow a better flowability and wettability of the addition metal in the strips during brazing. Oxidation at the surface of the base material harms wettability and inhibits spreading of the liquid addition metal on the substrate surface during the brazing process. The use of coatings such as nickel plating is used to ensure such conditions. The results showed that there is a process of diffusion de some chemical elements such as chromium, iron, titanium and aluminum from the substrate to the nickel layer and nickel from the layer to the substrate. These chemical elements are responsible for the oxidation at the surface of the strip. (author)

  4. Efficient treatment of an electroplating wastewater containing heavy metal ions, cyanide, and organics by H2O2 oxidation followed by the anodic Fenton process.

    Science.gov (United States)

    Zhao, Xu; Wang, Haidong; Chen, Fayuan; Mao, Ran; Liu, Huijuan; Qu, Jiuhui

    2013-01-01

    A real electroplating wastewater, containing heavy metals, cyanide, and organic contaminants, was treated by electrocoagulation (EC), H2O2 oxidation, H2O2 pre-oxidation followed by EC, and the anodic Fenton process and the efficacy of the processes was compared. Concentration of cyanide, Cu, Ni, Zn, and Cr was largely decreased by EC within 5 min. When the reaction time was extended, removal of residual cyanide, Cu, and Ni was limited. In H2O2 oxidation, the concentration of cyanide decreased from initial 75 to 12 mg L(-1) in 30 min. The effluents from the H2O2 oxidation were further treated by EC or anodic Fenton. In EC, the concentration of total cyanide, Ni, and Cu decreased to below 0.3, 0.5, and 1.5 mg L(-1), respectively. Removal efficiency of chemical oxygen demand by EC was less than 20.0%. By contrast, there was 73.5% reduction by the anodic Fenton process with 5 mM H2O2 at 30 min; this can be attributed to the oxidation induced by hydroxyl radicals generated by the reaction of H2O2 with the electrogenerated Fe(2+). Meanwhile, residual cyanide, Cu, and Ni can also be efficiently removed. Transformation of organic components in various processes was analyzed using UV-visible and fluorescence excitation-emission spectra.

  5. Electroplating of CdTe Thin Films from Cadmium Sulphate Precursor and Comparison of Layers Grown by 3-Electrode and 2-Electrode Systems

    Directory of Open Access Journals (Sweden)

    Imyhamy M. Dharmadasa

    2017-01-01

    Full Text Available Electrodeposition of CdTe thin films was carried out from the late 1970s using the cadmium sulphate precursor. The solar energy group at Sheffield Hallam University has carried out a comprehensive study of CdTe thin films electroplated using cadmium sulfate, cadmium nitrate and cadmium chloride precursors, in order to select the best electrolyte. Some of these results have been published elsewhere, and this manuscript presents the summary of the results obtained on CdTe layers grown from cadmium sulphate precursor. In addition, this research program has been exploring the ways of eliminating the reference electrode, since this is a possible source of detrimental impurities, such as K+ and Ag+ for CdS/CdTe solar cells. This paper compares the results obtained from CdTe layers grown by three-electrode (3E and two-electrode (2E systems for their material properties and performance in CdS/CdTe devices. Thin films were characterized using a wide range of analytical techniques for their structural, morphological, optical and electrical properties. These layers have also been used in device structures; glass/FTO/CdS/CdTe/Au and CdTe from both methods have produced solar cells to date with efficiencies in the region of 5%–13%. Comprehensive work carried out to date produced comparable and superior devices fabricated from materials grown using 2E system.

  6. Structural and Mechanical Properties of the ZrC/Ni-Nanodiamond Coating Synthesized by the PVD and Electroplating Processes for the Cutting Knifes

    Science.gov (United States)

    Chayeuski, V.; Zhylinski, V.; Cernashejus, O.; Visniakov, N.; Mikalauskas, G.

    2018-04-01

    In this work, combined gradient ZrC/Ni-nanodiamond ultradispersed diamonds (UDD) coatings were synthesized on the surface of knife blades made of hard alloy WC-2 wt.% Co by electroplating and cathode arc evaporation PVD techniques to increase the durability period of a wood-cutting milling tool. The microstructure, phase and elemental composition, microhardness, and adhesion strength of the coatings were investigated. Ni-UDD layer is not mixed with the ZrC coating and hard alloy substrate. Cobalt is present in Ni-UDD layer after deposition of ZrC. The ZrC/Ni-nanodiamond coating consists of separate phases of zirconium carbide (ZrC), α-Ni, and Ni-UDD. The maximum value of microhardness of the Ni-nanodiamond coating is 5.9 GPa. The microhardness value of the ZrC/Ni-nanodiamond coatings is 25 ± 6 GPa, which corresponds to the microhardness of the hard alloy substrate and ZrC coating. The obtained high values of the critical loads on the scratch track of the ZrC/Ni-nanodiamond coating in 24 N prove a sufficiently high value of the adhesion strength of the bottom Ni-UDD layer with WC-Co substrate. Pilot testing of ZrC/Ni-nanodiamond-coated cutting tools proved their increasing durability period to be 1.5-1.6 times higher than that of bare tools, when milling laminated chipboard.

  7. Fabrication and electromagnetic properties of bio-based helical soft-core particles by way of Ni-Fe alloy electroplating

    Energy Technology Data Exchange (ETDEWEB)

    Lan Mingming, E-mail: lan_mingming@163.com [Bionic and Micro/Nano/Bio Manufacturing Technology Research Center, School of Mechanical Engineering and Automation, Beihang University, Beijing 100191 (China); Zhang Deyuan; Cai Jun; Zhang Wenqiang; Yuan Liming [Bionic and Micro/Nano/Bio Manufacturing Technology Research Center, School of Mechanical Engineering and Automation, Beihang University, Beijing 100191 (China)

    2011-12-15

    Ni-Fe alloy electroplating was used as a bio-limited forming process to fabricate bio-based helical soft-core ferromagnetic particles, and a low frequency vibration device was applied to the cathode to avoid microorganism (Spirulina platens) cells adhesion to the copper net during the course of plating. The morphologies and ingredients of the coated Spirulina cells were characterized using scanning electron microscopy and energy dispersive spectrometer. The complex permittivity and permeability of the samples containing the coated Spirulina cells before and after heat treatment were measured and investigated by a vector network analyzer. The results show that the Spirulina cells after plating keep their initial helical shape, and applying low frequency vibration to the copper net cathode in the plating process can effectively prevent agglomeration and intertwinement of the Spirulina cells. The microwave absorbing and electromagnetic properties of the samples containing the coated Spirulina cells particles with heat treatment are superior to those samples containing the coated Spirulina cells particles without heat treatment. - Highlights: > We used the microorganism cells as forming template to fabricate the bio-based helical soft-core ferromagnetic particles. > Microorganism selected as forming templates was Spirulina platens, which are of natural helical shape and have high aspect ratio. > Coated Spirulina cells were a kind lightweight ferromagnetic particle.

  8. Effect of cathode vibration and heat treatment on electromagnetic properties of flake-shaped diatomite coated with Ni-Fe alloy by electroplating

    Science.gov (United States)

    Lan, Mingming; Li, Huiqin; Huang, Weihua; Xu, Guangyin; Li, Yan

    2015-03-01

    In this paper, flake-shaped diatomite particles were used as forming templates for the fabrication of the ferromagnetic functional fillers by way of electroplating Ni-Fe alloy method. The effects of cathode vibration frequency on the content of Ni-Fe alloy in the coating and the surface morphologies of the coatings were evaluated. The electromagnetic properties of the coated diatomite particles before and after heat treatment were also investigated in detail. The results show that the core-shell flake-shaped diatomite particles with high content of Ni-Fe alloy and good surface qualities of the coatings can be obtained by adjusting cathode vibration frequency. The coated diatomite particles with heat treatment filled paraffin wax composites exhibit a superior microwave absorbing and electromagnetic properties compared to the non-heat treated samples. Additionally, the peaks of reflection loss are found to be able to shift to lower frequency by the heat treatment process, which indicates the heat treatment can adjust microwave absorbing frequency band.

  9. Efeito de um resíduo do processo de galvanoplastia sobre a vulcanização da borracha natural (NR Effect from the waste from the electroplating process on the natural rubber (NR vulcanization

    Directory of Open Access Journals (Sweden)

    Alex C. S. Santos

    2009-01-01

    Full Text Available Um resíduo gerado no processo de galvanoplastia (RG, rico em metais, foi incorporado em composições de borracha natural (NR em substituição parcial ou total ao ativador comum do processo de vulcanização, o óxido de zinco (ZnO. As diferentes misturas foram preparadas em um misturador de calandras e, após a reometria, foram vulcanizadas a 150 °C. As propriedades mecânicas de resistência à tração e rasgo foram determinadas, além do teor de gel. Além disso, o efeito do resíduo RG sobre a cinética de vulcanização foi analisado através do modelo de Coran, usando-se as temperaturas de 150, 160 e 170 °C. Os resultados mostraram que RG desenvolve algum efeito catalítico sobre a vulcanização de NR, embora exista uma considerável perda na resistência à tração quando o teor de RG excede o do ZnO nas composições. Quanto ao rasgo, a propriedade é mantida em um patamar satisfatório enquanto teores menores de RG são utilizados.A waste generated in the electroplating process (RG, rich in metals, was incorporated in natural rubber (NR compositions, as a partial or complete replacement of zinc oxide (ZnO, which is a typical activator of the vulcanization process. Different mixtures were prepared in a two-roll mixer, which were vulcanized at 150 ºC after the rheometry measurements. Mechanical properties such as tensile and tear strength were evaluated, as well as the gel content. In addition, the effect of RG waste upon the vulcanization kinetics was analyzed with the Coran model using temperatures at 150, 160 and 170 ºC. The results showed that RG develops some catalytic effect upon NR vulcanization, but there is a poor mechanical performance when RG loading is higher than that of ZnO in the compositions. For the tear strength, the property is maintained at a reasonable level if a small RG loading is utilized.

  10. Treatment of Electroplating Wastewater Containing Heavy Metal%浅谈含重金属电镀废水的治理

    Institute of Scientific and Technical Information of China (English)

    王洪奎

    2013-01-01

    Electroplating wastewater containing heavy metal is extremely serious harmful to ecological environment due to its large quantity and complex composition. Accumulation of the heavy metal ions inside human body could cause cancer,distortion and chromosomal anomaly. Now,heavy metal pollution control has been listed in the National " 12th Five-Year Plan". Source controlling,process blocking and discharging up to standard through end treatment are effective means of heavy metal pollution control. Take a long view of this matter, innovation of pollution control technology, cleaner production and recycling economy, minimization of wastewater quantity and its pollution are very important issue, in so doing, the recycling target could be achieved.%电镀加工产生的含重金属离子废水数量大,成分复杂.重金属废水对生态环境危害极大.重金属离子富集在人体内可致癌、致畸和致染色体异常.重金属的治理已列入国家“十二五”规划.源头控制,过程阻断,末端治理达标排放是治理重金属污染有效手段;从長远考虑,应创新重金属废水的整治技术;开展清洁生产和循环经济,使电镀产生的重金属废水数量和危害最小化,最终实现回收利用的目标.

  11. The crystallisation of Cu2ZnSnS4 thin film solar cell absorbers from co-electroplated Cu-Zn-Sn precursors

    International Nuclear Information System (INIS)

    Schurr, R.; Hoelzing, A.; Jost, S.; Hock, R.; Voss, T.; Schulze, J.; Kirbs, A.; Ennaoui, A.; Lux-Steiner, M.; Weber, A.; Koetschau, I.; Schock, H.-W.

    2009-01-01

    The best CZTS solar cell so far was produced by co-sputtering continued with vapour phase sulfurization method. Efficiencies of up to 5.74% were reached by Katagiri et al. The one step electrochemical deposition of copper, zinc, tin and subsequent sulfurization is an alternative fabrication technique for the production of Cu 2 ZnSnS 4 based thin film solar cells. A kesterite based solar cell (size 0.5 cm 2 ) with a conversion efficiency of 3.4% (AM1.5) was produced by vapour phase sulfurization of co-electroplated Cu-Zn-Sn films. We report on results of in-situ X-ray diffraction (XRD) experiments during crystallisation of kesterite thin films from electrochemically co-deposited metal films. The kesterite crystallisation is completed by the solid state reaction of Cu 2 SnS 3 and ZnS. The measurements show two different reaction paths depending on the metal ratios in the as deposited films. In copper-rich metal films Cu 3 Sn and CuZn were found after electrodeposition. In copper-poor or near stoichiometric precursors additional Cu 6 Sn 5 and Sn phases were detected. The formation mechanism of Cu 2 SnS 3 involves the binary sulphides Cu 2-x S and SnS 2 in the absence of the binary precursor phase Cu 6 Sn 5 . The presence of Cu 6 Sn 5 leads to a preferred formation of Cu 2 SnS 3 via the reaction educts Cu 2-x S and SnS 2 in the presence of a SnS 2 (Cu 4 SnS 6 ) melt. The melt phase may be advantageous in crystallising the kesterite, leading to enhanced grain growth in the presence of a liquid phase

  12. Microstructure, thickness and sheet resistivity of Cu/Ni thin film produced by electroplating technique on the variation of electrolyte temperature

    Science.gov (United States)

    Toifur, M.; Yuningsih, Y.; Khusnani, A.

    2018-03-01

    In this research, it has been made Cu/Ni thin film produced with electroplating technique. The deposition process was done in the plating bath using Cu and Ni as cathode and anode respectively. The electrolyte solution was made from the mixture of HBrO3 (7.5g), NiSO4 (100g), NiCl2 (15g), and aquadest (250 ml). Electrolyte temperature was varied from 40°C up to 80°C, to make the Ni ions in the solution easy to move to Cu cathode. The deposition was done during 2 minutes on the potential of 1.5 volt. Many characterizations were done including the thickness of Ni film, microstructure, and sheet resistivity. The results showed that at all samples Ni had attacked on the Cu substrate to form Cu/Ni. The raising of electrolyte temperature affected the increasing of Ni thickness that is the Ni thickness increase with the increasing electrolyte temperature. From the EDS spectrum, it can be informed that samples already contain Ni and Cu elements and NiO and CuO compounds. Addition element and compound are found for sample Cu/Ni resulted from 70° electrolyte temperature of Ni deposition, that are Pt and PtO2. From XRD pattern, there are several phases which have crystal structure i.e. Cu, Ni, and NiO, while CuO and PtO2 have amorphous structure. The sheet resistivity linearly decreases with the increasing electrolyte temperature.

  13. Effect of pulse current parameters on microstructure of tungsten coating electroplated from Na{sub 2}WO{sub 4}–WO{sub 3}–NaPO{sub 3}

    Energy Technology Data Exchange (ETDEWEB)

    Jiang, Fan; Zhang, Yingchun, E-mail: zycustb@163.com; Sun, Ningbo; Len, Jiaxun

    2015-03-15

    Highlights: • Tungsten coatings were electroplated on cooper alloy by pulse plating. • Increasing current density resulted in an increase in grain size of tungsten coating. • With the increase in duty cycle, the grain size of tungsten coating increased. • The pulse period had an insignificant effect on the tungsten grain size. - Abstract: The tungsten coatings with low oxygen content were prepared on copper alloy substrate by pulse electroplating in Na{sub 2}WO{sub 4}–WO{sub 3}–NaPO{sub 3} molten salt. A series of tungsten coatings with compact morphologies were successfully obtained under various conditions. The influences of current density, duty cycle and period on tungsten grain size and coatings thickness were investigated. The results demonstrated that current density was the most important factor influencing tungsten grain size, which had a positive correlation with current density. The thickness of coating decreased when the current density was up to 80 mA cm{sup −2}. However, the tungsten grain size, tungsten coating thickness and current efficiency changed a little with the increase in pulse periods.

  14. The Use of Wetting Agents/Fume Supressants for Minimizing the Atmospheric Emissions from Hard Chromium Electroplating Baths

    Science.gov (United States)

    2003-08-01

    Accreditation (A2LA) for compliance with ISO 9001, Quality Systems - Model for Quality Assurance in Design, Development, Production, Installation and Servicing...All samples handling and testing at Patuxent River laboratory is ISO 9001 compliant. Appendix D, Table 1, 2, and 4 outline the test methods...HCF 0.1 4 3 8583 ± 288 8257/8909 8155/9012 1 TEST (N = 44090 CYCLES) TREATED AS AN OUTLIER. EXTRA HARD CHROME WITH FUME SUPPRESSANT HCF -1 4 4

  15. The crystallisation of Cu{sub 2}ZnSnS{sub 4} thin film solar cell absorbers from co-electroplated Cu-Zn-Sn precursors

    Energy Technology Data Exchange (ETDEWEB)

    Schurr, R. [Chair for Crystallography and Structural Physics, University of Erlangen-Nuernberg, Staudtstrasse 3, D-91058 Erlangen (Germany)], E-mail: schurr@krist.uni-erlangen.de; Hoelzing, A.; Jost, S.; Hock, R. [Chair for Crystallography and Structural Physics, University of Erlangen-Nuernberg, Staudtstrasse 3, D-91058 Erlangen (Germany); Voss, T.; Schulze, J.; Kirbs, A. [Atotech Deutschland GmbH, Erasmusstrasse 20, D-10553 Berlin (Germany); Ennaoui, A.; Lux-Steiner, M. [Heterogeneous Material Systems SE II, Hahn-Meitner-Institut, Glienickerstr.100, D-14109 Berlin (Germany); Weber, A.; Koetschau, I.; Schock, H.-W. [Technology SE III, Hahn-Meitner-Institut, Glienickerstr.100, D-14109 Berlin (Germany)

    2009-02-02

    The best CZTS solar cell so far was produced by co-sputtering continued with vapour phase sulfurization method. Efficiencies of up to 5.74% were reached by Katagiri et al. The one step electrochemical deposition of copper, zinc, tin and subsequent sulfurization is an alternative fabrication technique for the production of Cu{sub 2}ZnSnS{sub 4} based thin film solar cells. A kesterite based solar cell (size 0.5 cm{sup 2}) with a conversion efficiency of 3.4% (AM1.5) was produced by vapour phase sulfurization of co-electroplated Cu-Zn-Sn films. We report on results of in-situ X-ray diffraction (XRD) experiments during crystallisation of kesterite thin films from electrochemically co-deposited metal films. The kesterite crystallisation is completed by the solid state reaction of Cu{sub 2}SnS{sub 3} and ZnS. The measurements show two different reaction paths depending on the metal ratios in the as deposited films. In copper-rich metal films Cu{sub 3}Sn and CuZn were found after electrodeposition. In copper-poor or near stoichiometric precursors additional Cu{sub 6}Sn{sub 5} and Sn phases were detected. The formation mechanism of Cu{sub 2}SnS{sub 3} involves the binary sulphides Cu{sub 2-x}S and SnS{sub 2} in the absence of the binary precursor phase Cu{sub 6}Sn{sub 5}. The presence of Cu{sub 6}Sn{sub 5} leads to a preferred formation of Cu{sub 2}SnS{sub 3} via the reaction educts Cu{sub 2-x}S and SnS{sub 2} in the presence of a SnS{sub 2}(Cu{sub 4}SnS{sub 6}) melt. The melt phase may be advantageous in crystallising the kesterite, leading to enhanced grain growth in the presence of a liquid phase.

  16. Design of Automatic Electroplating of Copper with Silver%铜件镀银生产线电机自动驱动系统设计

    Institute of Scientific and Technical Information of China (English)

    贾宇向; 张磊

    2017-01-01

    The traditional semi-automatic electroplating line in processing copper-based parts has low degree of automation,low time control precision,uneven thickness of silver coating,low density,conductivity and brightness.Automatic driving system of copper-based silver plating process was designed.Various factors were set up including different activation,silver leaching,silver plating and passivation time,respectively.Different extraction time were controlled by the thickness of silver coating,conductivity and brightness.The optimized control time was used as basis for the system hardware and automatic parameters.Software process mainly adopted combined intelligent PID and single neuron control algorithm.The experimental results show that the proposed linear motor drive system design can accurately control the time and precise positioning and improve the conductivity of the coating and the level of light intensity.%传统半自动电镀生产线在铜件表面镀银过程中,由于自动化程度较低,对各工艺环节的时间控制精度差,导致银镀层厚度、致密度、电导率和光亮度指标不稳定.设计一种铜件镀银生产线中直线电机自动驱动系统,首先设定不同的活化、浸银和电镀银等工序的时间,进行实验,提取不同时间下银镀层的厚度、电导率和光亮度指标;通过对比,选取各工序最优的控制时间,作为直线电机自动驱动系统硬件和参数设定的依据;软件流程采用智能PLC与单神经元控制相结合的算法,实现铜件表面镀银过程的自动化控制.实验证明,该设计系统能够精确的控制时间并精准定位,改善银镀层电导率和光亮度.

  17. An application of computer image-processing and filmy replica technique to the copper electroplating method of stress analysis

    Science.gov (United States)

    Sugiura, M.; Seika, M.

    1994-02-01

    In this study, a new technique to measure the density of slip-bands automatically is developed, namely, a TV image of the slip-bands observed through a microscope is directly processed by an image-processing system using a personal computer and an accurate value of the density of slip-bands is measured quickly. In the case of measuring the local stresses in machine parts of large size with the copper plating foil, the direct observation of slip-bands through an optical microscope is difficult. In this study, to facilitate a technique close to the direct microscopic observation of slip-bands in the foil attached to a large-sized specimen, the replica method using a platic film of acetyl cellulose is applied to replicate the slip-bands in the attached foil.

  18. Nickel coating electroplated characterization with and without carbon nanotubes; Caracterizacao de niquel eletrodepositado na presenca de nanotubos de carbono

    Energy Technology Data Exchange (ETDEWEB)

    Lopes, A C; Banczek, E P; Cunha, M T; Rodrigues, P R.P. [Universidade Estadual do Centro-Oeste, Guarapuava, PR (Brazil). Dept. de Quimica; Costa, I [Instituto de Pesquisas Energeticas e Nucleares (IPEN/CNEN-SP), Sao Paulo, SP (Brazil); Terada, M [Universidade de Sao Paulo (EPUSP), SP (Brazil). Escola Politecnica. Dept. de Engenharia Metalurgica e de Materiais

    2010-07-01

    The metals have great application, but when their properties are not suitable they should be improved through treatments to increase corrosion resistance, mechanical and wear. The metals electrodeposition such as nickel is one of treatment options. This study aims the development a nickel coating with and without (CNT), obtained by electrodeposition on aluminum alloy AA6061. The nickel electrodeposition was performed with cyclic voltammetry and chronoamperometry. Open circuit potential and anodic polarization curves were carried out samples characterization. The microstructure and the chemical composition of the M{sub x}O{sub z} coating were studied using the scanning electron microscopy, energy dispersion spectroscopy and X-ray diffraction. The results indicated that the nickel coating improve the corrosion resistance of aluminum in the presence of CNT. (author)

  19. Recovery of copper and water from copper-electroplating wastewater by the combination process of electrolysis and electrodialysis.

    Science.gov (United States)

    Peng, Changsheng; Liu, Yanyan; Bi, Jingjing; Xu, Huizhen; Ahmed, Abou-Shady

    2011-05-30

    In this paper, a laboratory-scale process which combined electrolysis (EL) and electrodialysis (ED) was developed to treat copper-containing wastewater. The feasibility of such process for copper recovery as well as water reuse was determined. Effects of three operating parameters, voltage, initial Cu(2+) concentration and water flux on the recovery of copper and water were investigated and optimized. The results showed that about 82% of copper could be recovered from high concentration wastewater (HCW, >400mg/L) by EL, at the optimal conditions of voltage 2.5 V/cm and water flux 4 L/h; while 50% of diluted water could be recycled from low concentration wastewater (LCW, water flux 4 L/h. However, because of the limitation of energy consumption (EC), LCW for EL and HCW for ED could not be treated effectively, and the effluent water of EL and concentrated water of ED should be further treated before discharged. Therefore, the combination process of EL and ED was developed to realize the recovery of copper and water simultaneously from both HCW and LCW. The results of the EL-ED process showed that almost 99.5% of copper and 100% of water could be recovered, with the energy consumption of EL ≈ 3 kW h/kg and ED ≈ 2 kW h/m(3). According to SEM and EDX analysis, the purity of recovered copper was as high as 97.9%. Copyright © 2011 Elsevier B.V. All rights reserved.

  20. Voltammetric determination of Zn(II in Zn-Fe alloy electroplating baths using square-wave voltammetry

    Directory of Open Access Journals (Sweden)

    Favaron Regiane

    2001-01-01

    Full Text Available A routine analytical method for zinc (II determination in Zn-Fe alloy galvanic baths was developed employing square-wave voltammetry with the static mercury drop electrode (SMDE as working electrode. Real alloy bath samples were analyzed by the standard addition method and recovery tests were undertaken. The supporting electrolytes used in the analyses were 1.0 mol L-1 NH3 / 0.2 mol L-1 NH4Cl or 0.1 mol L-1 citric acid (pH=3, presenting peak potentials for zinc (II, respectively, at -1.30 V and -0.99 V vs. Ag|AgCl (saturated KCl. The proposed voltammetric method showed a linear response range at 25 °C between 1.0 x 10-5 and 2.2 x 10-4 mol L-1 for zinc (II, in both electrolytes studied. The interference levels for some metals, such as Cu (II, Pb (II, Cr (III and Mn (II, which could prejudice Zn-Fe alloy deposition, were evaluated. These ions did not present significant degrees of interference in the zinc (II determination. The zinc (II recovery tests for the proposed method exhibited a good agreement with the reference method, showing relative errors lower than 3.0%.

  1. Removal of Zn(II) from electroplating effluent using yeast biofilm formed on gravels: batch and column studies

    Science.gov (United States)

    2014-01-01

    Background Present study deals with the removal of Zn(II) ions from effluent using yeast biofilm formed on gravels. Methods The biofilm forming ability of Candida rugosa and Cryptococcus laurentii was evaluated using XTT (2,3-bis[2-methoxy-4-nitro-5-sulfophenyl]-2H-tetrazolium-5-carboxanilide) reduction assay and monitored by scanning electron microscopy (SEM), and Confocal laser scanning microscopy (CLSM). Copious amount of extracellular polymeric substances (EPS) produced by yeast species was quantified and characterized by Fourier transform infrared spectroscopy (FT-IR). Results Yeast biofilm formed on gravels by C. rugosa and C. laurentii showed 88% and 74.2% removal of Zn(II) ions respectively in batch mode. In column mode, removal of Zn(II) ions from real effluent was found to be 95.29% by C. rugosa biofilm formed on gravels. Conclusion The results of the present study showed that there is a scope to develop a cost effective method for the efficient removal of Zn(II) from effluent using gravels coated with yeast biofilm. PMID:24397917

  2. Tracer techniques in electroplating. IV

    International Nuclear Information System (INIS)

    Stverak, B.; Rousar, I.

    1979-01-01

    In copper extraction from a solution containing trace amounts of silver the extraction of silver is controlled by diffusion. Mass transfer coefficients may be determined from the surface density of the extracted silver. The values are used in designing a system with suitable mixing for even mass distribution on the entire surface of the electrode. Silver was labelled with the sup(110m)Ag isotope with a specific activity of 0.74 GBq/g Ag. The surface density values were determined autoradiographically. The mass transfer coefficients were calculated from autoradiogram optical densities and the surface density of the silver to be determined. It was found that mixing by nitrogen through a cullet was considerably nonhomogeneous; when the gas was distributed along the bottom the mixing was more homogeneous. (H.S.)

  3. Seedless electroplating on patterned silicon

    NARCIS (Netherlands)

    Vargas Llona, Laura Dolores; Jansen, Henricus V.; Elwenspoek, Michael Curt

    2006-01-01

    Nickel thin films have been electrodeposited without the use of an additional seed layer, on highly doped silicon wafers. These substrates conduct sufficiently well to allow deposition using a peripherical electrical contact on the wafer. Films 2 μm thick have been deposited using a nickel sulfamate

  4. Effect of direct current density on microstructure of tungsten coating electroplated from Na{sub 2}WO{sub 4}-WO{sub 3}-NaPO{sub 3} system

    Energy Technology Data Exchange (ETDEWEB)

    Jiang, Fan, E-mail: jiangfan1109@163.com; Zhang, Yingchun, E-mail: zycustb@163.com; Sun, Ningbo, E-mail: suningbo682@163.com; Liu, Zhi’ang, E-mail: zhiang_001@163.com

    2014-10-30

    Highlights: • Tungsten coatings were electroplated from the Na{sub 2}WO{sub 4}-WO{sub 3}-NaPO{sub 3} melt. • Tungsten coating comprised a tooth-like layer and a columnar growth layer. • The average grain size increases as increasing current density. • (2 1 1) Orientation is favored most likely for samples obtained at various durations. • The growth rate of tungsten crystal nucleus is higher than the nucleation rate. - Abstract: Pure tungsten coating with body-centered cubic (bbc) structure was successfully electrodeposited from Na{sub 2}WO{sub 4}-WO{sub 3}-NaPO{sub 3} molten salt at 1153 K in atmosphere. The coatings comprised an inner layer of tooth-like grains and an outer layer of columnar grains with a thin diffusion layer of tungsten in the Cu substrate. The effects of current density and electrodeposition duration on the morphology and microstructure of the coatings were investigated in this paper. With increasing of current density from 50 to 80 mA cm{sup −2}, the grain size of the tungsten coating increased from 7.01 μm to 12.44 μm. With the increase of the current density, the thickness of the coating changed from 25.92 μm to 34.40 μm, and then dropped to 29.72 μm. The preferred orientation of the coatings changed from (2 2 0) to (2 1 1). With the increasing of duration, the grain size and thickness of tungsten coatings increased while the (2 1 1) favored orientation dot not changed. Because of the low current efficiency at long duration of direct current electrodeposition, it should not be suitable for the electroplating of thick tungsten coating.

  5. Corrosion Measurements by Titration, (CMT). Alone or Combined With Electrochemical Measurements(EC). Examples: Corrosion of Zinc, Nickel, Aluminium and Iron

    DEFF Research Database (Denmark)

    Bech-Nielsen, Gregers

    1998-01-01

    rate (EC) can be made, at intervals, during a recording of CMT measurements, and by comparison of the two kinds of measurements possible differences can be interpreted in terms of such phenomena as metal disintegration during corrosion (chunk effects), effects of dissolution of low valence metal...... measurements should be recognized: Non-buffer solutions at pH values between 3 and 9 are preferable, an atmosphere free of acid or alkaline components is required, and deposition of corrosion products as hydroxides or carbonates should be excluded....

  6. Evaluation of layered zinc hydroxide nitrate and zinc/nickel double hydroxide salts in the removal of chromate ions from solutions

    International Nuclear Information System (INIS)

    Bortolaz de Oliveira, Henrique; Wypych, Fernando

    2016-01-01

    Layered zinc hydroxide nitrate (ZnHN) and Zn/Ni layered double hydroxide salts were synthesized and used to remove chromate ions from solutions at pH 8.0. The materials were characterized by many instrumental techniques before and after chromate ion removal. ZnHN decomposed after contact with the chromate solution, whereas the layered structure of Zn/Ni hydroxide nitrate (Zn/NiHN) and Zn/Ni hydroxide acetate (Zn/NiHA) remained their layers intact after the topotactic anionic exchange reaction, only changing the basal distances. ZnHN, Zn/NiHN, and Zn/NiHA removed 210.1, 144.8, and 170.1 mg of CrO 4 2− /g of material, respectively. Although the removal values obtained for Zn/NiHN and Zn/NiHA were smaller than the values predicted for the ideal formulas of the solids (194.3 and 192.4 mg of CrO 4 2− /g of material, respectively), the measured capacities were higher than the values achieved with many materials reported in the literature. Kinetic experiments showed the removal reaction was fast. To facilitate the solid/liquid separation process after chromium removal, Zn/Ni layered double hydroxide salts with magnetic supports were also synthesized, and their ability to remove chromate was evaluated. - Highlights: • Zinc hydroxide nitrate and Zn/Ni hydroxide nitrate or acetate were synthesized. • The interlayer anions were replaced by chromate anions at pH=8.0. • Only Zn/Ni hydroxide nitrate or acetate have the structure preserved after exchange. • Fast exchange reaction and high capacity of chromate removal were observed. • Magnetic materials were obtained to facilitate the solids removal the from solutions.

  7. Field dependent transition to the non-linear regime in magnetic hyperthermia experiments: Comparison between maghemite, copper, zinc, nickel and cobalt ferrite nanoparticles of similar sizes

    Directory of Open Access Journals (Sweden)

    E. L. Verde

    2012-09-01

    Full Text Available Further advances in magnetic hyperthermia might be limited by biological constraints, such as using sufficiently low frequencies and low field amplitudes to inhibit harmful eddy currents inside the patient's body. These incite the need to optimize the heating efficiency of the nanoparticles, referred to as the specific absorption rate (SAR. Among the several properties currently under research, one of particular importance is the transition from the linear to the non-linear regime that takes place as the field amplitude is increased, an aspect where the magnetic anisotropy is expected to play a fundamental role. In this paper we investigate the heating properties of cobalt ferrite and maghemite nanoparticles under the influence of a 500 kHz sinusoidal magnetic field with varying amplitude, up to 134 Oe. The particles were characterized by TEM, XRD, FMR and VSM, from which most relevant morphological, structural and magnetic properties were inferred. Both materials have similar size distributions and saturation magnetization, but strikingly different magnetic anisotropies. From magnetic hyperthermia experiments we found that, while at low fields maghemite is the best nanomaterial for hyperthermia applications, above a critical field, close to the transition from the linear to the non-linear regime, cobalt ferrite becomes more efficient. The results were also analyzed with respect to the energy conversion efficiency and compared with dynamic hysteresis simulations. Additional analysis with nickel, zinc and copper-ferrite nanoparticles of similar sizes confirmed the importance of the magnetic anisotropy and the damping factor. Further, the analysis of the characterization parameters suggested core-shell nanostructures, probably due to a surface passivation process during the nanoparticle synthesis. Finally, we discussed the effect of particle-particle interactions and its consequences, in particular regarding discrepancies between estimated parameters and expected theoretical predictions.

  8. Evaluation of layered zinc hydroxide nitrate and zinc/nickel double hydroxide salts in the removal of chromate ions from solutions

    Science.gov (United States)

    de Oliveira, Henrique Bortolaz; Wypych, Fernando

    2016-11-01

    Layered zinc hydroxide nitrate (ZnHN) and Zn/Ni layered double hydroxide salts were synthesized and used to remove chromate ions from solutions at pH 8.0. The materials were characterized by many instrumental techniques before and after chromate ion removal. ZnHN decomposed after contact with the chromate solution, whereas the layered structure of Zn/Ni hydroxide nitrate (Zn/NiHN) and Zn/Ni hydroxide acetate (Zn/NiHA) remained their layers intact after the topotactic anionic exchange reaction, only changing the basal distances. ZnHN, Zn/NiHN, and Zn/NiHA removed 210.1, 144.8, and 170.1 mg of CrO42-/g of material, respectively. Although the removal values obtained for Zn/NiHN and Zn/NiHA were smaller than the values predicted for the ideal formulas of the solids (194.3 and 192.4 mg of CrO42-/g of material, respectively), the measured capacities were higher than the values achieved with many materials reported in the literature. Kinetic experiments showed the removal reaction was fast. To facilitate the solid/liquid separation process after chromium removal, Zn/Ni layered double hydroxide salts with magnetic supports were also synthesized, and their ability to remove chromate was evaluated.

  9. Evaluation of layered zinc hydroxide nitrate and zinc/nickel double hydroxide salts in the removal of chromate ions from solutions

    Energy Technology Data Exchange (ETDEWEB)

    Bortolaz de Oliveira, Henrique; Wypych, Fernando, E-mail: wypych@ufpr.br

    2016-11-15

    Layered zinc hydroxide nitrate (ZnHN) and Zn/Ni layered double hydroxide salts were synthesized and used to remove chromate ions from solutions at pH 8.0. The materials were characterized by many instrumental techniques before and after chromate ion removal. ZnHN decomposed after contact with the chromate solution, whereas the layered structure of Zn/Ni hydroxide nitrate (Zn/NiHN) and Zn/Ni hydroxide acetate (Zn/NiHA) remained their layers intact after the topotactic anionic exchange reaction, only changing the basal distances. ZnHN, Zn/NiHN, and Zn/NiHA removed 210.1, 144.8, and 170.1 mg of CrO{sub 4}{sup 2−}/g of material, respectively. Although the removal values obtained for Zn/NiHN and Zn/NiHA were smaller than the values predicted for the ideal formulas of the solids (194.3 and 192.4 mg of CrO{sub 4}{sup 2−}/g of material, respectively), the measured capacities were higher than the values achieved with many materials reported in the literature. Kinetic experiments showed the removal reaction was fast. To facilitate the solid/liquid separation process after chromium removal, Zn/Ni layered double hydroxide salts with magnetic supports were also synthesized, and their ability to remove chromate was evaluated. - Highlights: • Zinc hydroxide nitrate and Zn/Ni hydroxide nitrate or acetate were synthesized. • The interlayer anions were replaced by chromate anions at pH=8.0. • Only Zn/Ni hydroxide nitrate or acetate have the structure preserved after exchange. • Fast exchange reaction and high capacity of chromate removal were observed. • Magnetic materials were obtained to facilitate the solids removal the from solutions.

  10. Identification of rice cultivars with low brown rice mixed cadmium and lead contents and their interactions with the micronutrients iron, zinc, nickel and manganese.

    Science.gov (United States)

    Li, Bing; Wang, Xun; Qi, Xiaoli; Huang, Lu; Ye, Zhihong

    2012-01-01

    Paddy fields in mining areas are usually co-contaminated by a cocktail of mixed toxic heavy metals (e.g., Cd and Pb in Pb/Zn mines). However, previous studies on rice cultivars screened for effective metal exclusion have mostly focused on individual metals, and have been conducted under pot-trial or hydroponic solution conditions. This study identified rice cultivars with both low Cd and Pb accumulation under Cd- and Pb-contaminated field conditions, and the interactions of the toxic elements Cd and Pb with the micronutrient elements Fe, Zn, Mn and Ni were also studied. Among 32 rice cultivars tested, there were significant differences in Cd (0.06-0.59 mg/kg) and Pb (0.25-3.15 mg/kg) levels in their brown rice, and similar results were also found for the micronutrient elements. Significant decreases in concentrations of Fe and Mn were detected with increasing Cd concentrations and a significant elevation in Fe, Mn and Ni with increasing Pb concentrations. A similar result was also shown by Cd and Ni. Three cultivars were identified with a combination of low brown rice Cd and Pb, high micronutrient and grain yield (Wufengyou 2168, Tianyou 196 and Guinongzhan). Present results suggest that it is possible to breed rice cultivars with low mixed toxic element (Cd, Pb) and high micronutrient contents along with high grain yields, thus ensuring food safety and quality.

  11. The effect of zinc injection into PWR primary coolant on the reduction of radiation buildup and corrosion control. The solubilities of zinc, nickel and cobalt spinel oxides

    International Nuclear Information System (INIS)

    Miyajima, Kaori; Hirano, Hideo

    1999-01-01

    The use of zinc injection into PWR primary coolant to reduce radiation buildup has been widely studied, and te reduction effect has been experimentally confirmed. However, some items, such as the optimal concentration of zinc required to reduce radiation buildup, the corrosion control effect of zinc injection, and the influence of zinc injection on the integrity of fuel cladding, have not been clarified yet. In particular, the corrosion suppression effect of zinc remains unconfirmed. Therefore, it is necessary to measure and calculate the solubilities of zinc and nickel spinel oxides, which are formed on the surface of Ni-based alloys in PWR primary systems. In this study, in order to assess the effectiveness of zinc injection in the reduction of radiation buildup and the corrosion control of Ni-based alloy, the potential-pH diagrams for Zn-Cr-H 2 O, Ni-Cr-H 2 O, and Co-Cr-H 2 O systems at 300degC were constructed and the solubilities of Zn-Cr, Ni-Cr, and Co-Cr spinel oxides were calculated. It is concluded that under pH conditions for which NiCr 2 O 4 is stable, zinc injection is effective in corrosion control as well as in reducing radiation buildup. (author)

  12. Development.

    Science.gov (United States)

    Boydell, Tom

    1982-01-01

    Explores the theories and models of self-actualization and human development. Twelve tables illustrate developmental stages, ways of knowing, moral and ethical development, management style, goals of learning, organizational development, and other dimensions. Availability: M.E.A.D. Subscriptions, C.S.M.L., University of Lancaster, Lancaster LA1…

  13. Development of an immobilization process for heavy metal containing galvanic solid wastes by use of sodium silicate and sodium tetraborate

    Energy Technology Data Exchange (ETDEWEB)

    Aydın, Ahmet Alper, E-mail: ahmetalperaydin@gmail.com [Chair of Urban Water Systems Engineering, Technische Universität München, Am Coulombwall, 85748 Garching (Germany); Aydın, Adnan [Istanbul Bilim University, School of Health, Esentepe, Istanbul, Sisli, 34394 (Turkey)

    2014-04-01

    Highlights: • A new physico-chemical process below 1000 °C for immobilization of galvanic sludges. • Sodium tetraborate and sodium silicate have been used as additives. • A strategy for adjustment of solid waste/additive mixture composition is presented. • Strategy is valid for wastes of hydrometallurgical and electro-plating processes. • Lower energy consumption and treated waste volume, shorter process time are provided. - Abstract: Heavy metal containing sludges from wastewater treatment plants of electroplating industries are designated as hazardous waste since their improper disposal pose high risks to environment. In this research, heavy metal containing sludges of electroplating industries in an organized industrial zone of Istanbul/Turkey were used as real-sample model for development of an immobilization process with sodium tetraborate and sodium silicate as additives. The washed sludges have been precalcined in a rotary furnace at 900 °C and fritted at three different temperatures of 850 °C, 900 °C and 950 °C. The amounts of additives were adjusted to provide different acidic and basic oxide ratios in the precalcined sludge-additive mixtures. Leaching tests were conducted according to the toxicity characteristic leaching procedure Method 1311 of US-EPA. X-ray diffraction (XRD), X-ray fluorescence (XRF), scanning electron microscope-energy dispersive spectrometer (SEM-EDS) and flame atomic absorption spectroscopy (FAAS) have been used to determine the physical and chemical changes in the products. Calculated oxide molar ratios in the precalcined sludge-additive mixtures and their leaching results have been used to optimize the stabilization process and to determine the intervals of the required oxide ratios which provide end-products resistant to leaching procedure of US-EPA. The developed immobilization-process provides lower energy consumption than sintering-vitrification processes of glass–ceramics.

  14. Developer

    OpenAIRE

    Lakew, Lakachew

    2016-01-01

    As companies grow managing the work becomes harder and harder, thus the ad-vantages of technology come into hand for increasing communication and facili-tating work. This thesis documents the design and development of a web and mobile applica-tion for a service company. The web and mobile applications are built using Laravel and Android Studio respectively. These two applications are designed to communicate with one another so that similar data can be used across these two platforms. ...

  15. Development of analytical procedures for determination of total chromium by quadrupole ICP-MS and high-resolution ICP-MS, and hexavalent chromium by HPLC-ICP-MS, in different materials used in the automotive industry.

    Science.gov (United States)

    Séby, F; Gagean, M; Garraud, H; Castetbon, A; Donard, O F X

    2003-10-01

    A European directive was recently adopted limiting the use of hazardous substances such as Pb, Hg, Cd, and Cr(VI) in vehicle manufacturing. From July 2003 a maximum of 2 g Cr(VI) will be authorised per vehicle in corrosion-preventing coatings of key components. As no standardised procedures are available to check if produced vehicles are in agreement with this directive, the objective of this work was to develop analytical procedures for total chromium and Cr(VI) determination in these materials. The first step of this study was to optimise digestion procedures for total chromium determination in plastic and metallic materials by inductively coupled plasma mass spectrometry (ICP-MS). High resolution (HR) ICP-MS was used to examine the influence of polyatomic interferences on the detection of the (52)Cr(+) and (53)Cr(+) isotopes. If there was strong interference with m/ z 52 for plastic materials, it was possible to use quadrupole ICP-MS for m/ z 53 if digestions were performed with HNO(3)+H(2)O(2). This mixture was also necessary for digestion of chromium from metallic materials. Extraction procedures in alkaline medium (NH(4)(+)/NH(3) buffer solution at pH 8.9) assisted by sonication were developed for determining Cr(VI) in four different corrosion-preventing coatings by HPLC-ICP-MS. After optimisation and validation with the only solid reference material certified for its Cr(VI) content (BCR 545; welding dusts), the efficiency of this extraction procedure for screw coatings was compared with that described in the EN ISO 3613 standard generally used in routine laboratories. For coatings comprising zinc and aluminium passivated in depth with chromium oxides the extraction procedure developed herein enabled determination of higher Cr(VI) concentrations. This was also observed for the screw covered with a chromium passivant layer on zinc-nickel. For coating comprising a chromium passivant layer on alkaline zinc the standardized extraction procedure was more efficient

  16. Commercialization of High Efficiency Low Cost CIGS Technology Based on Electroplating: Final Technical Progress Report, 28 September 2007 - 30 June 2009

    Energy Technology Data Exchange (ETDEWEB)

    Basol, B.

    2010-08-01

    This report describes SoloPower's work as a Photovoltaic Technology Incubator awardee within the U.S. Department of Energy's Solar Energy Technologies Program. The term of this subcontract with the National Renewable Energy Laboratory was two years. The project focused on SoloPower's electrodeposition-based copper indium gallium (di)selenide (CIGS) technology. Under this subcontract, SoloPower improved the quality of its flexible metal substrates, increased the size of its solar cells from 0.5 cm2 to 120 cm2, increased the small-area cell efficiencies from near 11% to near 14%, demonstrated large-area cells, and developed a module manufacturing process.

  17. Electroplating of nanostructured polyaniline-polypyrrole composite coating in a stainless-steel tube for on-line in-tube solid phase microextraction.

    Science.gov (United States)

    Asiabi, Hamid; Yamini, Yadollah; Seidi, Shahram; Esrafili, Ali; Rezaei, Fatemeh

    2015-06-05

    In this work, a novel and efficient on-line in-tube solid phase microextraction method followed by high performance liquid chromatography was developed for preconcentration and determination of trace amounts of parabens. A nanostructured polyaniline-polypyrrole composite was electrochemically deposited on the inner surface of a stainless steel tube and used as the extraction phase. Several important factors that influence the extraction efficiency, including type of solid-phase coating, extraction and desorption times, flow rates of the sample solution and eluent, pH, and ionic strength of the sample solution were investigated and optimized. Under the optimal conditions, the limits of detection were in the range of 0.02-0.04 μg L(-1). This method showed good linearity for parabens in the range of 0.07-50 μg L(-1), with coefficients of determination better than 0.998. The intra- and inter-assay precisions (RSD%, n=3) were in the range of 5.9-7.0% and 4.4-5.7% at three concentration levels of 2, 10, and 20 μg L(-1), respectively. The extraction recovery values for the spiked samples were in the acceptable range of 80.3-90.2%. The validated method was successfully applied for analysis of methyl-, ethyl-, and propyl parabens in some water, milk, and juice samples. Copyright © 2015 Elsevier B.V. All rights reserved.

  18. Guidelines for the management of common hazardous wastes in developing countries

    International Nuclear Information System (INIS)

    Smith, J.E. Jr; Helmick, J.; Ozolins, G.

    1991-01-01

    Several United Nations organizations, including the World Health Organization (WHO), World Bank (WB), and United Nations Environment Programme (UNEP), are cooperating in the development and implementation of a technology transfer and training program for management of hazardous wastes. A number of other organizations, including the International Solid Waste and Public Cleansing Association (ISWA) and the U.S. Environmental Protection Agency (EPA), are assisting in this effort. Waste-specific guidelines are being written for administrators and technical staff in developing countries who are responsible for waste management and for public health and environmental protection in general. Guidance documents are being developed for wastes based on requests from personnel in developing countries, including: metal finishing (e.g., electroplating) wastes, pesticides, chlorinated solvents (including PCBs), petrochemicals, waste oils, tannery/fellmongering/slaughterhouse wastes, clinical wastes, lead acid batteries, asbestos, and textile industry wastes. (au)

  19. TREATMENT OF METALS PRIOR TO ELECTROPLATING

    Science.gov (United States)

    Huddle, R.A.U.; Flint, O.

    1958-05-20

    The preparation of certain metal surfaces to receive electrodeposits is described. Surfaces of the metals are subjected to shot blasting by ferrous metal shot, and the surfaces then are given a coating of copper by displacement from a copper salt solution. The method applies to U, Zr, Ti, Ta, Ni, Mo, W, and V.

  20. Navy Electroplating Pollution Control Technology Assessment Manual.

    Science.gov (United States)

    1984-02-01

    Anodes ........... 136 J. Ultrafiltration and Microfiltration ..... 139 K. Ferrous Sulfate Reduction . . . . . . .... 143 L. Integrated Treatment... restorative ) categories. Some methods fall into both categories. The technologies have been in use for several decades, but applications have been extended...service department of chemical and equipment suppliers is the first step in deciding the most effective way of maintaining a bath or of restoring it to

  1. Improvement of black nickel coatings. [product development for use in solar collectors

    Science.gov (United States)

    Peterson, R. E.; Lin, J. H.

    1976-01-01

    Selectively absorbing black nickel coatings are among the most optically efficient low cost coatings for use on flat plate solar collectors. However, a current Ni-Zn-S-O coating in use is quite susceptible to a humid environment, degrading badly in less than ten days at 38 C (100 F) at 95 percent relative humidity. Therefore, a black nickel formula was developed which can withstand such exposures with no loss of optical efficiency, solar absorption of 0.92 and an infrared emittance (at 100 C) of 1.00 were still present after 14 days of humidity exposure. This compares to a solar absorptance of only 0.72 for the previous formula after a similar time period. The electroplating bath and conditions were changed to obtain the more stable coating configuration. The effect of bath composition, temperature, pH, and plating current density and time on the coating composition, spectral optical properties and durability were investigated systematically.

  2. Report on Performance of Prototype Dynatronix Power Supplies Developed Under a Phase I DOE SBIR

    International Nuclear Information System (INIS)

    Hoppe, Eric W.; Merriman, Jason H.

    2011-01-01

    The purpose of this study is to evaluate the prototype power supplies fabricated by Dynatronix, Inc. This project supports the advancement of electroforming capabilities to produce ultra-high purity copper. Ultra-high purity copper is an essential material used for a range of current and future fundamental nuclear physics programs such as the MAJORANA DEMONSTRATOR. The Mach 30 power supplies are a new design built to the specifications from the requirements of Pacific Northwest National Laboratory (PNNL) with regard to timing, voltage, current output, and the required tolerances. The parameters used in these tests were developed empirically over a number of years based on a combination of thermodynamic and kinetics of the electroplating process. The power supplies were operated in a typical cleanroom environment for the production electroforming at PNNL. The units that were received by PNNL in July, 2010 have performed satisfactorily and have demonstrated short term durability.

  3. Needs and gaps in the development of aluminum-based corrosion and T-permeation barriers for DEMO blankets

    Energy Technology Data Exchange (ETDEWEB)

    Wulf, Sven-Erik, E-mail: sven-erik.wulf@kit.edu; Krauss, Wolfgang; Konys, Jürgen

    2015-10-15

    Highlights: • New processes for barriers based on electroplating introduced in the last years. • New processes ECA and ECX able to overcome former fabrication problems. • Scales by ECA showed long-term compatibility in flowing Pb–Li (>12,000 h). • Further fusion relevant characterization and optimization of scales is required. • Qualification of T-permeation properties is urgently needed. - Abstract: Low-activation-ferritic–martensitic (RAFM) steels are candidates for structural materials in different blanket designs foreseen for DEMO and partly for TBM's tested in ITER. In all designs the liquid breeder Pb–15.7Li is in direct contact with the structural material, and thus two major topics – corrosion and T-permeation – influence the reliable, safe and economical application of such combination of breeder and structural material. As bare RAFM steels exhibit high corrosion rates of up to 400 μm/h in flowing Pb–15.7Li, Al-based coatings made by different coating processes were developed during the last 15 years and showed promising results in protecting RAFM steels from corrosion and T-permeation reduction. Especially barriers made by HDA, and electroplating (ECA, ECX), proved their ability to protect Eurofer against corrosion in flowing Pb–15.7Li. However, available T-permeation data for coated RAFM steels are rare and partly ambiguous for these coatings. This paper summarizes the state-of-the-art of aluminum-based barrier development and points out gaps and needs in future scale characterization and T-permeation barrier development. Additionally, necessary qualification steps on the path toward a reliable fabrication route are presented that is required to produce aluminum-based corrosion and T-permeation barriers on RAFM steels for blanket applications in future fusion reactors like DEMO.

  4. Implementation of Synchronous Micromotor in Developing Integrated Microfluidic Systems

    Directory of Open Access Journals (Sweden)

    Ala'aldeen Al-Halhouli

    2014-07-01

    Full Text Available This paper introduces the synchronous micromotor concept and presents new investigations on its application as an integrated driving mechanism in microfluidic systems. A spiral channel viscous micropump and a microstirrer are considered and tested as examples to verify the concept. The fabrication technology of such integrated systems is based on UV depth lithography, electroplating and soft lithography. The synchronous micromotor consists of a stator including double layer coils, and a rotor disk containing alternate permanent magnets. The coils are distributed evenly around the stator and arranged in three phases. The phases are excited by sinusoidal currents with a corresponding phase shift resulting in a rotating magnetic field. Regarding the spiral channel viscous micropump, a spiral disk was fixed onto the rotor disk and run at different rotational speeds. Tests showed very promising results, with a flow rate up to 1023 µL·min−1 at a motor rotational speed of 4500 rpm. Furthermore, for the application of a microstirred-tank bioreactor, the rotor disk design was modified to work as a stirrer. The performance of the developed microbioreactor was tested over a time period of approximately 10 h under constant stirring. Tests demonstrated the successful cultivation of S. cerevisiae through the integration of the microstirrer in a microbioreactor system. These systems prove that synchronous micromotors are well suited to serve as integrated driving mechanisms of active microfluidic components.

  5. X-ray microscopy with high resolution zone plates -- Recent developments

    International Nuclear Information System (INIS)

    Schneider, G.; Wilhein, T.; Niemann, B.; Guttmann, P.

    1995-01-01

    In order to expand the applications of X-ray microscopy, developments in the fields of zone plate technology, specimen preparation and imaging techniques have been made. A new cross-linked polymer chain electron beam resist allows to record zone plate pattern down to 19 nm outermost zone width. High resolution zone plates in germanium with outermost zone widths down to 19 nm have been developed. In addition, phase zone plates in nickel down to 30 nm zone width have been made by electroplating. In order to enhance the image contrast for weak absorbing objects, the phase contrast method for X-ray microscopy was developed and implemented on the Goettingen X-ray microscope at BESSY. The effects of X-ray absorption on the structure of biological specimen limits the maximum applicable radiation dose and therefore the achievable signal to noise ratio for an artifact-free X-ray image. To improve the stability especially of biological specimen, a cryogenic object chamber has been developed and tested. It turns out that at the operating temperature T ≤ 130 K unfixed biological specimen can be exposed to a radiation dose of 10 9 --10 10 Gy without any observable structural changes. A multiple-angle viewing stage allows to take stereoscopic images with the X-ray microscope, giving a 3D-impression of the object

  6. Brazil's mineral development: potential and problems

    Energy Technology Data Exchange (ETDEWEB)

    Lloyd, B; Wheeler, E

    1977-03-01

    Brazil's vast mineral wealth still lies in the ground largely unexploited. Lack of adequate communications and the past political instability of the country has greatly hampered mineral exploration, and risk capital for major schemes has only recently been forthcoming. In 1975, Brazil's oil imports alone cost US $3073 million, creating an unhealthy balance of payments deficit and causing the external national debt to reach US $22 billion by the end of that year--an increase of a further 25% in this debt took place during 1976. Substantial price rises in imported machinery followed that of oil, while the prices of Brazil's main exports, coffee, sugar and soya, have continued to fluctuate widely. As a result of the oil price rise Brazil has moved from a traditional trade balance to substantial deficit, although this has fallen from its 1974 peak of 4.6 billion, largely as a result of government policies. Brazil has untapped deposits of bauxite, tin, zinc, iron ore, nickel, as well as oil, and is firmly set on the path that will make her one of the world's major sources of raw materials by the year 2000. The government has made the exploitation of natural resources, particularly the previously neglected oil and gas sectors, one of the cornerstones of its economic strategy. Yet in 1975 the mineral sector produced less than 2% of Brazil's GNP, although it did contribute 11% of exports. Apart from iron oreand manganese, mineral production is small and the country is still a net importer of copper, zinc, nickel, tin, and lead. Without a substantial increase in exports the government's whole economic/social and political strategy will be at risk.

  7. Inertial Confinement Fusion Target Component Fabrication and Technology Development report

    International Nuclear Information System (INIS)

    Steinman, D.

    1994-03-01

    On December 30, 1990, the US Department of Energy entered into a contract with General Atomics (GA) to be the Inertial Confinement Fusion Target Component Fabrication and Technology Development Support contractor. This report documents the technical activities which took place under this contract during the period of October 1, 1992 through September 30, 1993. During this period, GA was assigned 18 tasks in support of the Inertial Confinement Fusion program and its laboratories. These tasks included ''Capabilities Activation'' and ''Capabilities Demonstration'' to enable us to begin production of glass and composite polymer capsules. Capsule delivery tasks included ''Small Glass Shell Deliveries'' and ''Composite Polymer Capsules'' for Lawrence Livermore National Laboratory (LLNL) and Los Alamos National Laboratory (LANL). We also were asked to provide direct ''Onsite Support'' at LLNL and LANL. We continued planning for the transfer of ''Micromachining Equipment from Rocky Flats'' and established ''Target Component Micromachining and Electroplating Facilities'' at GA. We fabricated over 1100 films and filters of 11 types for Sandia National Laboratory and provided full-time onsite engineering support for target fabrication and characterization. We initiated development of methods to make targets for the Naval Research Laboratory. We investigated spherical interferometry, built an automated capsule sorter, and developed an apparatus for calorimetric measurement of fuel fill for LLNL. We assisted LANL in the ''Characterization of Opaque b-Layered Targets.'' We developed deuterated and UV-opaque polymers for use by the University of Rochester's Laboratory for Laser Energetics (UR/LLE) and devised a triple-orifice droplet generator to demonstrate the controlled-mass nature of the microencapsulation process

  8. Recent developments in laser-fusion target coatings

    International Nuclear Information System (INIS)

    Fries, R.J.; Catlett, D.S.; Fossey, D.; Mayer, A.; McCreary, W.J.; Powell, B.W.; Simonsic, G.A.

    1976-01-01

    Techniques to fabricate hollow, spherical, multilayered laser-fusion targets are described. The first is a glow discharge polymerization process for plastic coating. A chemical vapor deposition process for depositing Mo/Re alloys is also discussed along with some new techniques for electrodeless plating and for electroplating a wide variety of metals

  9. Investigation of factors affecting the quality of americium electroplating

    International Nuclear Information System (INIS)

    Trdin, M.; Benedik, L.; Samardžija, Z.; Pihlar, B.

    2012-01-01

    Four different electrolyte solutions were used in the electrodeposition of americium and their influences on the quality of the thin layer of deposited americium isotopes in combination with three different cathode disc materials were investigated. The relations between alpha spectral resolution and disc surface properties were established. - Highlights: ► Compared alpha spectra of americium radioisotopes obtained by electrodeposition. ► Various cathode materials and electrolyte solutions were used. ► Homogeneity and peak area resolution were investigated. ► Electron microscope images show surface structure of electrodeposited material.

  10. Electroformed Nanocrystalline Coatings: An Advanced Alternative to Hard Chrome Electroplating

    Science.gov (United States)

    2003-11-21

    100mL/min. The vials were then analyzed for any traces of cobalt, iron, chloride, sulphate, and for two additives. A summary of the emission results...observed that correspond to cobalt- phosphites , indicating that the phosphorus is present in the deposits in a solid solution state (similar to XRD...precipitation of cobalt- phosphites from the supersaturated solid solution at elevated temperatures. Figure 4-2 shows the variation in hardness as a

  11. Aluminum electroplating on steel from a fused bromide electrolyte

    Energy Technology Data Exchange (ETDEWEB)

    Prabhat K. Tripathy; Laura A. Wurth; Eric J. Dufek; Toni Y. Gutknecht; Natalie J. Gese; Paula Hahn; Steven M. Frank; Guy L. Frederickson; J. Stephen Herring

    2014-08-01

    A quaternary bromide bath (LiBr–KBr–CsBr–AlBr3) was used to electro-coat aluminum on steel substrates. The electrolytewas prepared by the addition of AlBr3 into the eutectic LiBr–KBr–CsBr melt. A smooth, thick, adherent and shiny aluminum coating could be obtained with 80 wt.% AlBr3 in the ternary melt. The SEM photographs of the coated surfaces suggest the formation of thick and dense coatings with good aluminum coverage. Both salt immersion and open circuit potential measurement suggested that the coatings did display a good corrosionresistance behavior. Annealing of the coated surfaces, prior to corrosion tests, suggested the robustness of the metallic aluminum coating in preventing the corrosion of the steel surfaces. Studies also indicated that the quaternary bromide plating bath can potentially provide a better aluminumcoating on both ferrous and non-ferrous metals, including complex surfaces/geometries.

  12. Aluminium Electroplating on Steel from a Fused Bromide Electrolyte

    Energy Technology Data Exchange (ETDEWEB)

    Prabhat Tripathy; Laura Wurth; Eric Dufek; Toni Y. Gutknecht; Natalie Gese; Paula Hahn; Steven Frank; Guy Fredrickson; J Stephen Herring

    2014-08-01

    A quaternary bromide bath (LiBr-KBr-CsBr-AlBr3) was used to electro-coat aluminium on steel substrates. The electrolyte was prepared by the addition of AlBr3 into the eutectic LiBr-KBr-CsBr melt. A smooth, thick, adherent and shiny aluminium coating could be obtained with 80 wt.% AlBr3 in the ternary melt. The SEM photographs of the coated surfaces suggest the formation of thick and dense coatings with good aluminium coverage. Both salt immersion and open circuit potential measurement suggest that the coatings did display good corrosion-resistance behavior. Annealing of the coated surfaces, prior to corrosion tests, suggested the robustness of the metallic aluminium coating in preventing the corrosion of the steel surfaces. Studies also indicated that the quaternary bromide plating bath can potentially provide a better aluminium coating on both ferrous and non-ferrous metals, including complex surfaces/geometries.

  13. Methods and systems for in-situ electroplating of electrodes

    Science.gov (United States)

    Zappi, Guillermo Daniel; Zarnoch, Kenneth Paul; Huntley, Christian Andrew; Swalla, Dana Ray

    2015-06-02

    The present techniques provide electrochemical devices having enhanced electrodes with surfaces that facilitate operation, such as by formation of a porous nickel layer on an operative surface, particularly of the cathode. The porous metal layer increases the surface area of the electrode, which may result in increasing the efficiency of the electrochemical devices. The formation of the porous metal layer is performed in situ, that is, after the assembly of the electrodes into an electrochemical device. The in situ process offers a number of advantages, including the ability to protect the porous metal layer on the electrode surface from damage during assembly of the electrochemical device. The enhanced electrode and the method for its processing may be used in any number of electrochemical devices, and is particularly well suited for electrodes in an electrolyzer useful for splitting water into hydrogen and oxygen.

  14. Investigation of factors affecting the quality of americium electroplating.

    Science.gov (United States)

    Trdin, M; Benedik, L; Samardžija, Z; Pihlar, B

    2012-09-01

    Four different electrolyte solutions were used in the electrodeposition of americium and their influences on the quality of the thin layer of deposited americium isotopes in combination with three different cathode disc materials were investigated. The relations between alpha spectral resolution and disc surface properties were established. Copyright © 2012 Elsevier Ltd. All rights reserved.

  15. Nanoparticles Ni electroplating and black paint for solar collector applications

    Directory of Open Access Journals (Sweden)

    J. El Nady

    2016-06-01

    Full Text Available A nanoparticles layer of bright nickel base was deposited on copper substrates using electrodeposition technique before spraying the paint. IR reflectance of the paint was found to be around 0.4 without bright nickel layer and the reflectance increased to 0.6 at a Ni layer thickness of 750 nm. The efficiency of the constructed solar collectors using black paint and black paint combined with bright nickel was found to be better than black paint individually. After aging tests under high temperature, Bright nickel improved the stability of the absorber paint. The collector optical gain FR(τα was lowered by 24.7% for the commercial paint and lowered by 19.3% for the commercial paint combined with bright nickel. The overall heat loss FR(UL was increased by 3.3% for the commercial paint and increased by 2.7% for the commercial paint combined with bright nickel after the temperature aging test.

  16. Study of electroplated silver-palladium biofouling inhibiting coating

    DEFF Research Database (Denmark)

    Chiang, Wen-Chi; Hilbert, Lisbeth Rischel; Schroll, Casper

    2008-01-01

    Biofouling can cause many undesirable effects in industrial and medical settings. In this study, a new biofouling inhibiting Ag-Pd surface was designed to form an inhibiting effect by itself. This design was based on silver combined with nobler palladium, both with catalytic properties. Owing to ...

  17. Highly Transparent and Conductive Metallized Nanofibers by Electrospinning and Electroplating

    Science.gov (United States)

    Yoon, Sam S.; Yarin, Alexander L.

    2017-11-01

    Transparent conducting films (TCFs) and transparent heaters (THs) are of interest for a wide variety of applications, from displays to window defrosters. Here, we demonstrate production of highly flexible, conducting, and transparent copper (Cu), nickel (Ni), platinum (Pt), and silver (Ag) nanofibers suitable for use not only in TCFs and THs but also in some other engineering applications. The merging of fibers at their intersections (i.e. self-junctioning) minimizes contact resistance in these films. These metallized nanofibers exhibited a remarkably low sheet resistance at a high optical transmittance. This low sheet resistance allows them to serve as low-voltage heaters, achieving a high heating temperature at a relatively low applied voltage. These nanofibers are free-standing, flexible, stretchable, and their mechanical reliability was confirmed through various mechanical endurance tests.

  18. Study of electroplated silver-palladium biofouling inhibiting coating

    DEFF Research Database (Denmark)

    Chiang, Wen-Chi; Hilbert, Lisbeth Rischel; Møller, Per

    The undesired microbial and biofilm adhesions on the surfaces of food industrial facilities, water supply systems and etc. are so called as “biofouling”. Biofouling can cause many undesirable effects. Until now for solving biofouling, there are few non-toxic inhibiting treatments. In this study, ...

  19. Direct Electroplating on Highly Doped Patterned Silicon Wafers

    NARCIS (Netherlands)

    Vargas Llona, Laura Dolores; Jansen, Henricus V.; Elwenspoek, Michael Curt

    Nickel thin films have been electrodeposited directly on highly doped silicon wafers after removal of the native oxide layer. These substrates conduct sufficiently well to allow deposition using a periferical electrical contact on the wafer. Films 2 μm thick were deposited using a nickel sulfamate

  20. First experimental results on CMOS Integrated Nickel Electroplated Resonators

    DEFF Research Database (Denmark)

    Yalcinkaya, Arda Deniz; Hansen, Ole

    2004-01-01

    This paper presents experimental results on MEMS metallic add-on post-fabrication effects on complementary metal oxide semiconductor (CMOS) transistors. Two versions of add-on processing, that use either e-beam evaporation or magnetron sputtering, are compared through investigation of the electri...

  1. Nickel electroplating as a remedy to steam generator tubing PWSCC

    International Nuclear Information System (INIS)

    Michaut, B.; Steltzlen, F.; Sala, B.; Laire, Ch.; Stubbe, J.

    1993-01-01

    Nickel plating appears to be a versatile process, as the application field, even if always used against PWSCC, is different from plant-to-plant. Its usage has been from a purely preventive action on tubes without defects, to a corrective action on through-wall cracked and leaking tubes. As a background for the large scale on-site operations of Doel 2 in 1990 (345 tubes) and Tihange 2 in 1992 (600 tubes), studies on four points are outlined, i.e. corrosion tests, stress measurements, sulfamate bath quality control, and in-service inspection. In conclusion, it appears that the nickel plating technique, following a case-by-case study, can often be a convenient remedy against Alloy 600 stress corrosion problems. New applications, in locations other than the steam generator field are under consideration

  2. Risk of hydrocyanic acid release in the electroplating industry.

    Science.gov (United States)

    Piccinini, N; Ruggiero, G N; Baldi, G; Robotto, A

    2000-01-07

    This paper suggests assessing the consequences of hydrocyanic acid (HCN) release into the air by aqueous cyanide solutions in abnormal situations such as the accidental introduction of an acid, or the insertion of a cyanide in a pickling bath. It provides a well-defined source model and its resolution by methods peculiar to mass transport phenomena. The procedure consists of four stages: calculation of the liquid phase concentration, estimate of the HCN liquid-vapour equilibrium, determination of the mass transfer coefficient at the liquid-vapour interface, evaluation of the air concentration of HCN and of the damage distances. The results show that small baths operating at high temperatures are the major sources of risk. The building up of lethal air concentrations, on the other hand, is governed by the values of the mass transfer coefficient, which is itself determined by the flow dynamics and bath geometry. Concerning the magnitude of the risk, the fallout for external emergency planning is slight in all the cases investigated.

  3. Possibilities for the reduction of cadmium use and emission by development of new technologies

    Energy Technology Data Exchange (ETDEWEB)

    Bevington, C F.P.

    1984-01-01

    This report is based on a review of the more recently published literature, supplemented by discussions with some of the authors and other experts. Cadmium production and consumption statistics for the world and the EEC are presented, also collation of estimates of human activity-caused burdening of the environment (European Communities). Substitution possibilities and problems are examined for the five main applications for which no technically satisfactory or economic alternatives have been demonstrated. With appropriate waste disposal management, cadmium pigments and stabilizers in domestic and industrial refuse do not appear to be significant sources of environmental dispersal. Special concern attaches to the chemically active wastes from electroplating operations and the growing volume of discarded nickel-cadmium batteries; technology is available for recovering and recycling cadmium from these sources, but implementation poses formidable problems. More research and development is needed to establish technology for reducing cadmium release from the production and use of phosphate fertilisers, and any solution is likely to be expensive.

  4. Development of a fluorescence-based sensor for rapid diagnosis of cyanide exposure.

    Science.gov (United States)

    Jackson, Randy; Oda, Robert P; Bhandari, Raj K; Mahon, Sari B; Brenner, Matthew; Rockwood, Gary A; Logue, Brian A

    2014-02-04

    Although commonly known as a highly toxic chemical, cyanide is also an essential reagent for many industrial processes in areas such as mining, electroplating, and synthetic fiber production. The "heavy" use of cyanide in these industries, along with its necessary transportation, increases the possibility of human exposure. Because the onset of cyanide toxicity is fast, a rapid, sensitive, and accurate method for the diagnosis of cyanide exposure is necessary. Therefore, a field sensor for the diagnosis of cyanide exposure was developed based on the reaction of naphthalene dialdehyde, taurine, and cyanide, yielding a fluorescent β-isoindole. An integrated cyanide capture "apparatus", consisting of sample and cyanide capture chambers, allowed rapid separation of cyanide from blood samples. Rabbit whole blood was added to the sample chamber, acidified, and the HCN gas evolved was actively transferred through a stainless steel channel to the capture chamber containing a basic solution of naphthalene dialdehyde (NDA) and taurine. The overall analysis time (including the addition of the sample) was cyanide exposure. Most importantly, the sensor was 100% accurate in diagnosing cyanide poisoning for acutely exposed rabbits.

  5. Development and Characterization of Two-Dimensional Gratings for Single-Shot X-ray Phase-Contrast Imaging

    Directory of Open Access Journals (Sweden)

    Margarita Zakharova

    2018-03-01

    Full Text Available Single-shot grating-based phase-contrast imaging techniques offer additional contrast modalities based on the refraction and scattering of X-rays in a robust and versatile configuration. The utilization of a single optical element is possible in such methods, allowing the shortening of the acquisition time and increasing flux efficiency. One of the ways to upgrade single-shot imaging techniques is to utilize customized optical components, such as two-dimensional (2D X-ray gratings. In this contribution, we present the achievements in the development of 2D gratings with UV lithography and gold electroplating. Absorption gratings represented by periodic free-standing gold pillars with lateral structure sizes from 5 µm to 25 µm and heights from 5 µm to 28 µm have shown a high degree of periodicity and defect-free patterns. Grating performance was tested in a radiographic setup using a self-developed quality assessment algorithm based on the intensity distribution histograms. The algorithm allows the final user to estimate the suitability of a specific grating to be used in a particular setup.

  6. Development of a spectro-electrochemical cell for soft X-ray photon-in photon-out spectroscopy

    Science.gov (United States)

    Ishihara, Tomoko; Tokushima, Takashi; Horikawa, Yuka; Kato, Masaru; Yagi, Ichizo

    2017-10-01

    We developed a spectro-electrochemical cell for X-ray absorption and X-ray emission spectroscopy, which are element-specific methods to study local electronic structures in the soft X-ray region. In the usual electrochemical measurement setup, the electrode is placed in solution, and the surface/interface region of the electrode is not normally accessible by soft X-rays that have low penetration depth in liquids. To realize soft X-ray observation of electrochemical reactions, a 15-nm-thick Pt layer was deposited on a 150-nm-thick film window with an adhesive 3-nm-thick Ti layer for use as both the working electrode and the separator window between vacuum and a sample liquid under atmospheric pressure. The designed three-electrode electrochemical cell consists of a Pt film on a SiC window, a platinized Pt wire, and a commercial Ag|AgCl electrode as the working, counter, and reference electrodes, respectively. The functionality of the cell was tested by cyclic voltammetry and X-ray absorption and emission spectroscopy. As a demonstration, the electroplating of Pb on the Pt/SiC membrane window was measured by X-ray absorption and real-time monitoring of fluorescence intensity at the O 1s excitation.

  7. The development of lab-on-a-chip fabricated from two molds

    Science.gov (United States)

    Pramuanjaroenkij, A.; Bunta, J.; Thiangpadung, J.; Sansaradee, S.; Kamsopa, P.; Sodsai, S.; Vichainsan, S.; Wongpanit, K.; Maturos, T.; Lomas, T.; Tuantranont, A.; Cetin, B.; Phankhoksoong, S.; Tongkratoke, A.

    2018-01-01

    Development of diagnostic technique of microfluidic or lab-on-a-chip (LOCs) is currently of great interest for researchers and inventors for their many advantages. It can be used as a real laboratory was many ways to help to the diagnosis faster. This research aims to develop Polydimethylsiloxane (PDMS) lab-on-a-chip (LOCs) which were produced from different molds; the silicon wafer mold and the stainless mold to investigate the flow of the biological sample as the flow in nanochannels. In addition, this research proposes a means to leakage and the blockage of the channel flow. The experimental results were found that the LOCs casted from the silicon wafer mold sandwiched by both the plasma cleaner machine and H shaped acrylic sheets showed leakages around the electrode areas because the first new electrodes were too thick, the proper thickness of the nickel electrode was at 0.05 millimeters. The LOCs casted from the stainless mold were inserted by the nickel electrodes produced by the from the prototype shaped electroplating process; this LOCs using nickel plated electrodes 2 times to make a groove on the nickel electrode backsides when pouring the PDMS into the LOCs casted from the stainless mold. It was found that PDMS was able to flow under the nickel electrode and the PDMS sheet could stick with the glass slide smoothly. In conclusion, it was possible to develop these LOC designs and new electrode fabrications continually under helps from Micro-Electro-Mechanical system, Thailand National Electronics and Computer Technology Center, since causes of the LOC problems were found, and demonstrated the feasibility of developing the LOCs for chemical detection and disease diagnostics.

  8. Development of a new method for 111In production through the irradiation of Cd with protons

    International Nuclear Information System (INIS)

    Lion, Luciana Farias de

    2002-01-01

    111 In (t 1/2 = 2,83 d) has favourable characteristics for its use in Nuclear Medicine and it is one of radioisotopes of interest of Brazilian physicians. 111 In decays 100% by electron capture with emission of gamma rays of 171.28 and 245.38 keV that are in the maximum detection range of equipment used for diagnosis. 111 In has been broadly used in molecules labelling such as monoclonal antibodies and peptides for tumour localization. A new method of 111 In production was developed through the irradiation of Cd with protons. The chosen nuclear reaction, 112 Cd(p,2n) 11l n, has suitable yields for a routine production by using an enriched Cd target. This work was done with natural Cd targets that were prepared by electroplating of CdS0 4 solution in a copper/nickel backing. The irradiations were made at CV-28 and Cyclone 30 Cyclotrons at IPEN-CNEN/SP Chemical separation was performed by thermal diffusion technique in which the irradiated targets were heated up to 300 deg C. Then, the irradiated targets were immersed in acetic acid for extraction of 111 In and the collected solution was purified in anionic resin. The final solution of 111 In presented appropriated chemical and radionuclidic purities for its use in Nuclear Medicine, 114m In (t 1/2 = 49.5 d) was the main radionuclide impurity produced by activation of natural Cd, This work presents a new method for production of 111 In, where the chemical separation was done by a non-destructive technique of the target that can be easily automated and finally, it has purities and yields suitable for routine production at IPEN-CNEN/SP. (author)

  9. Status report on developing I-124, Pd-103, Tc-94m, Br-76 and Cu-64 radioisotopes at KIRAMS

    Energy Technology Data Exchange (ETDEWEB)

    Kim, J. H.; Kim, S. K.; Han, S. J.; Oh, T. H.; Kim, K. K.; Park, H.; Lee, J. S.; Jun, K. S. [KIRAMS, Seoul (Korea, Republic of)

    2005-07-01

    The decay characteristics of their radioisotopes such as I-124, Pd-103, Tc-94m, Br-76 and Cu-64 radionuclides produced by cyclotron have considered useful agents for diagnostic imaging or therapy. In order to increase the availability of the radionuclides, the investigation for the high capacity target design and simple procedures yielding high activities is being carried. Therefore, KIRAMS will lead researchers in nuclear medicine to access the feasibility of reliable production for enough quantities of several research radioisotopes using (p,xn) reactions. The quality and yield of products are evaluated theoretically from the excitation functions as a function of proton energies, target thickness, bombarding time, and growth time. Radionuclidic impurities are determined by gamma-spectrometer with high purity Germanium (HPGe) detector and the yields are read by ion chamber. Multi-millicuries of radioisotope I-124 (23% positron emission, half-life 4.2 days) is produced by 125-TeO2(p,2n)124-I reaction at the incident proton energy of 22 MeV. The production of carrier-free Pd-103 by the 103Rh(p,n)103Pd reaction with the 18 MeV proton beam. The electroplating method of Rh to Cu plate and recovery of rhodium from irradiated target fragments will be discussed. The thermal stability of Rh films on Cu plate will be tested for the mass production by increasing beam current up to 220uA with high-current cyclotron. For Cu-64, Tc-94m and Br-76 radionuclides, the target preparation and separating techniques are under developing. Our research project emphasis is in the development of routine methods for the production of Pd-103 radionuclide for brachytherapy seed and PET radionuclides, which include I-124, Tc-94m, Br-76 and Cu-64. In addition to the production of these radionuclides, we are developing novel radiopharmaceuticals utilizing these isotopes for both imaging and therapy.

  10. Development of an all-metal electrothermal actuator and its applications

    Science.gov (United States)

    Luo, JiKui; He, Johnny H.; Flewitt, Andrew J.; Moore, David F.; Spearing, S. Mark; Fleck, Norman A.; Milne, Williams I.

    2004-01-01

    The in-plane motion of microelectrothermal actuator ("heatuator") has been analysed for Si-based and metallic devices. It was found that the lateral deflection of a heatuator made of a Ni-metal is about ~60% larger than that of a Si-based actuator under the same power consumption. Metals are much better for thermal actuators as they provide a relatively large deflection and large force, for a low operating temperature, and power consumption. Electroplated Ni films were used to fabricate heatuators. The electrical and mechanical properties of electroplated Ni thin films have been investigated as a function of temperature and plating current density, and the process conditions have been optimised to obtain stress-free films suitable for MEMS applications. Lateral thermal actuators have been successfully fabricated, and electrically tested. Microswitches and microtweezers utilising the heatuator have also been fabricated and tested.

  11. Mechanical properties and microstructure of nano grain nickel alloy deposit

    International Nuclear Information System (INIS)

    Seo, Moo Hong; Kim, Jung Su; Kim, Seung Ho; Jung, Hyun Kyu; Wyi, Jung Il; Hwang, Woon Suk; Jang, Si Sung; Chun, Byung Sun

    2003-01-01

    In this study, Ni-P layers were electroplated on the surface of stainless steel in order to investigate the effects of an additive and agitation on their mechanical properties and microstructure. The concentration of the additive in the plating solution increased, the pores formed in the layer decreased, while the residual stress developed in the layers during electroplating increased. Agitation of the solution during electroplating was observed to force to increase local pores in the layer which lowers its tensile properties. Grain growth was suppressed due to very fine Ni 3 P precipitates formed at its grain boundaries during heat treatment at 343 .deg. C for 1 hr in air

  12. Brain Development

    Science.gov (United States)

    ... Become a Member Home Early Development & Well-Being Brain Development A child’s brain undergoes an amazing period of development from birth ... neural connections each second. The development of the brain is influenced by many factors, including a child’s ...

  13. Quantitative analysis and metallic coating thickness measurements by X-ray fluorescence

    International Nuclear Information System (INIS)

    Negrea, Denis; Ducu, Catalin; Malinovschi, Viorel; Moga, Sorin; Boicea, Niculae

    2009-01-01

    Full text: This paperwork covers the use of X-ray fluorescence (XRF) for determining the concentration and the coating thickness on metallic samples. The analysis method presented here may also be applicable to other coatings, providing that the elemental nature of the coating and substrate are compatible with the technical aspects of XRF, such as the absorption coefficient of the system, primary radiation, fluorescent radiation and type of detection. For the coating thickness measurement it was used the substrate-line attenuation method and a computing algorithm was developed. Its advantage relies in the fact that no special calibration with standard samples having different layer thickness is needed. The samples used for evaluation were metallic pieces of iron with zinc-nickel coatings of different thickness obtained by electrochemical deposition. (authors)

  14. Quantitative analysis and metallic coating thickness measurements by X-ray fluorescence

    International Nuclear Information System (INIS)

    Negrea, Denis; Ducu, Catalin; Malinovschi, Viorel; Moga, Sorin; Boicea, Niculae

    2009-01-01

    This work deals with the use of X-ray fluorescence (XRF) for determining the concentration and the coating thickness on metallic samples. The analysis method presented here may also be applicable to other coatings, providing that the elemental nature of the coating and substrate are compatible with the technical aspects of XRF, such as the absorption coefficient of the system, primary radiation, fluorescent radiation and type of detection. For the coating thickness measurement it was used the substrate-line attenuation method and an algorithm was developed. Its advantage relies in the fact that no special calibration with standard samples having different layer thickness is needed. The samples used for evaluation were metallic pieces of iron with zinc-nickel coatings of different thickness obtained by electrochemical deposition. (authors)

  15. Employees development

    OpenAIRE

    Kilijánová, Radka

    2010-01-01

    Employees development is one of the main activities of human resources management. It is connected with other activites, such as training of employees, career development and performance management. In the recent days there is an increased importance put on employees development, although the current economic crisis still has some consequences, such as reduced development budget of many organizations. The thesis mentiones employees development in the first place in the context of management o...

  16. Adsorption of chromium species from industrial effluent using magnesium-bentonite clay composite: kinetics, equilibrium and risk assessment study

    CSIR Research Space (South Africa)

    Tjia, FH

    2017-07-01

    Full Text Available technologies have been developed and implemented for removal of chromium from wastewaters. These include: adsorption, precipitation, ion exchange, reverse osmosis, electroplating, phytoremediation and wetlands (Vlasov and D'Yakonov, 1965, Tan et al., 1993, Qu...

  17. THE LOCAL LASER-STIMULATED ELECTRODEPOSITION OF THE NICKEL

    Directory of Open Access Journals (Sweden)

    V. A. Zabludovskyi

    2009-12-01

    Full Text Available The mask-free method for obtaining the local nickel coatings using laser radiation is developed. The parameters of local nickel coatings are calculated. The rate of electroplating process is estimated.

  18. Multimobile Development

    CERN Document Server

    Baxter-Reynolds, Matthew

    2010-01-01

    You've developed a killer app for one mobile device - now it's time to maximize your intellectual investment and develop for the full spectrum of mobile platforms and devices. With Multimobile Development, you'll learn how to quickly retool between the iPhone and Android platforms and broaden the interest and audience of your app, without working with burdensome and error-prone compatibility layers and toolkits. Multimobile Development takes you, the developer, through the same mobile software development project on both platforms, learning the differences between and the relative strengths an

  19. Representing Development

    DEFF Research Database (Denmark)

    Representing Development presents the different social representations that have formed the idea of development in Western thinking over the past three centuries. Offering an acute perspective on the current state of developmental science and providing constructive insights into future pathways, ...

  20. Economic Development

    Science.gov (United States)

    Recruitment Events Community Commitment Giving Campaigns, Drives Economic Development Employee Funded : Environmental Documents, Reports LANL Home Calendar Search Contacts Community » Economic Development LANL 75th logo Economic Development Los Alamos National Laboratory is committed to investing and partnering in

  1. Modularizing development

    DEFF Research Database (Denmark)

    Müller, Anders Riel; Doucette, Jamie

    a deeper and wider understanding of Korea’s development experience with the hope that Korea’s past can offer lessons for developing countries in search of sustainable and broad‐based development" (KSP 2011). To do so, the KSP provides users with a modularized set of policy narratives that represent Korea...

  2. Developing Collaborative Product Development Capabilities

    DEFF Research Database (Denmark)

    Mahnke, Volker; Tran, Yen

    2012-01-01

    innovation strategies’. Our analyses suggest that developing such collaboration capabilities benefits from the search for complementary practices, the combination of learning styles, and the development of weak and strong ties. Results also underscore the crucial importance of co-evolution of multi......Collaborative product development capabilities support a company’s product innovation activities. In the context of the fast fashion sector, this paper examines the development of the product development capabilities (PDC) that align product development capabilities in a dual innovation context......, one, slow paced, where the firm is well established and the other, fast paced, which represents a new competitive arena in which the company competes. To understand the process associated with collaborative capability development, we studied three Scandinavian fashion companies pursuing ‘dual...

  3. Numerical Development

    Science.gov (United States)

    Siegler, Robert S.; Braithwaite, David W.

    2016-01-01

    In this review, we attempt to integrate two crucial aspects of numerical development: learning the magnitudes of individual numbers and learning arithmetic. Numerical magnitude development involves gaining increasingly precise knowledge of increasing ranges and types of numbers: from non-symbolic to small symbolic numbers, from smaller to larger…

  4. Child Development

    Science.gov (United States)

    ... developmental conditions. More Child Development Basics Early Brain Development Developmental Screening Screening for Professionals Positive Parenting Tips Infants (0-1 year) Toddlers (1-2 years) Toddlers (2-3 years) Preschoolers (3-5 years) Middle Childhood (6-8 years) Middle Childhood (9-11 years) ...

  5. Stamen development

    NARCIS (Netherlands)

    Keijzer, C.J.

    1986-01-01

    In this thesis the development of the stamen is investigated, using structural and histochemical observations, micromanipulation and in-vitro culture.

    Formation and exposure of pollen are the two main goals of the developing stamen. The main processes of the pollen formation were

  6. Africa Development

    African Journals Online (AJOL)

    Africa Development is the quarterly bilingual journal of CODESRIA. It is a social science journal whose major focus is on issues which are central to the development of society. Its principal objective is to provide a forum for the exchange of ideas among African scholars from a variety of intellectual persuasions and various ...

  7. Photocathode development

    International Nuclear Information System (INIS)

    Hinrichs, C.K.; Estrella, R.M.

    1979-01-01

    A research program for the development of photocathodes for use in streak image tubes is described. This is one task in the development of a high-resolution, high-speed x-ray streak camera system whose primary application is for diagnostics in underground nuclear testing. There are three objectives in the photocathode development program: (1) the development of new x-ray photocathodes compatible with the requirements of streak tubes; (2) the development of the capability to process high-quality visible light photocathodes as well as x-ray photocathodes; and (3) the design and construction of a transfer photocathode system. Design and construction of all the major components of the transfer photocathode system were completed. Assembly should be completed in early FY 80

  8. Developing markets?

    DEFF Research Database (Denmark)

    Figueiredo, Bernardo; Chelekis, Jessica; DeBerry-Spence, Benet

    2015-01-01

    acknowledging complex, systemic interdependencies between markets, marketing, and society. Based on a critical review of the meaning of development and an interrogation of various developmental discourses, the authors develop a conceptual framework that brings together issues of development, wellbeing......, and social inequalities. We suggest that these issues are better understooda nd addressed when examined via grounded investigations of the role of markets in shaping the management of resources, consumer agency, power inequalities and ethics. The use of markets as units of analysis may lead to further cross...

  9. Developing Friendships:

    DEFF Research Database (Denmark)

    Hansen, Annette Skovsted

    2005-01-01

    reparations and - to a lesser degree - ODA as repentance for war crimes. Officials and other invlved parties often coded their interventions of development projects in language of friendship, whereby they expressed a Japanese desire to change the image of Japan from enemy to friend. In the wake of WWII...... of these programs in development assistance initiatives reflected Japanese attempts to redefine themselves as friends rather than enemies in the minds of Asian neighbors. Other donors also used friendship vocabulary in relation to their development assistance and I will apply a comparative perspective in order...

  10. Organisational development.

    Science.gov (United States)

    2017-03-30

    The aim of the NHS Improvement national leadership and improvement strategy is to encourage leaders at all levels to develop leadership skills in their staff and themselves. It focuses on fostering compassionate, collaborative and inclusive leadership.

  11. Personality Development

    Directory of Open Access Journals (Sweden)

    Osman Ozdemir

    2012-12-01

    Full Text Available Personality is the integration of characteristics acquired or brought by birth which separate the individual from others. Personality involves aspects of the individual's mental, emotional, social, and physical features in continuum. Several theories were suggested to explain developmental processes of personality. Each theory concentrates on one feature of human development as the focal point, then integrates with other areas of development in general. Most theories assume that childhood, especially up to 5-6 years, has essential influence on development of personality. The interaction between genetic and environmental factors reveals a unique personality along growth and developmental process. It could be said that individual who does not have any conflict between his/her basic needs and society's, has well-developed and psychologically healthy personality.

  12. Toddler Development

    Science.gov (United States)

    ... is exciting to watch your toddler learn new skills. The normal development of children aged 1-3 includes several areas: Gross motor - walking, running, climbing Fine motor - feeding themselves, drawing Sensory - seeing, hearing, tasting, ...

  13. Untenable development

    International Nuclear Information System (INIS)

    Coimbra, Guilhermina Lavoz

    1995-01-01

    The author analyses the energy - the role of law and environmental rights for sustainable development - from a critical point of view that is in accordance with internationally accepted jurisprudence. (author). 12 refs

  14. Toddler development

    Science.gov (United States)

    ... a secure place. Keep toddlers away from the kitchen with a safety gate. Place them in a ... development. In: Marcdante KJ, Kliegman RM, eds. Nelson Essentials of Pediatrics . 7th ed. Elsevier Saunders; 2015:chap ...

  15. Site development

    International Nuclear Information System (INIS)

    Noack, J.

    1975-01-01

    The subject of this paper is a general view over all necessary considerations to develop the site after it has been chosen and before starting with the construction of a nuclear power plant. (orig./RW) [de

  16. Professional development

    International Nuclear Information System (INIS)

    McAndrew-Benavidas, E.

    2007-01-01

    This presentation outlines the functions of the North American Young Generation in Nuclear. Activities of the organization include professional development, recruiting, retention, public outreach, leadership, networking, workforce issues, mentoring and communications

  17. Adolescent development

    Science.gov (United States)

    ... to: Understand abstract ideas. These include grasping higher math concepts, and developing moral philosophies, including rights and ... of safe play and how to approach more advanced activities. Young people need to be very aware ...

  18. Toddler development.

    Science.gov (United States)

    Colson, E R; Dworkin, P H

    1997-08-01

    The toddler years are ones of exciting and challenging changes in cognitive, affective, and physical growth. Physical growth is particularly remarkable for the child's increasing skills and ability to navigate the environment. Affective development is marked by the push for autonomy and independence and the highly visible nature of the child's temperament or behavioral style. The toddler also enters the wonderful years of imagination and pretend play. Perhaps most noteworthy is the child's dramatic increase in ability to communicate with others through speech and language, as evidence of the progression to symbolic thinking. The dynamic changes in children's development during the toddler years have important implications for child health supervision. Familiarity with toddler development will enable the pediatrician to monitor children's development effectively and to address common, stage-related behaviors with families during anticipatory guidance.

  19. Recent Developments

    CERN Multimedia

    Lankford, A J

    Progress has proceeded rapidly on many parallel developments throughout the Trigger, Data Acquisition, and Detector Controls Project. As design has proceeded on the component TDAQ/DCS systems and subsystems, significant integration tests have been performed. Late last year and early this year, high level trigger and data acquisition developments were brought together in what we called the Phase 1 integrated prototype. During the same period, work was started on integrating the Detector Control System (DCS) with the Online Software that will be used to control, configure, and monitor ATLAS. In addition, integration tests between components of the Level 1 Trigger (LVL1) and Dataflow systems have been performed. The Phase 1 integrated prototype involved integrating the prototype level 2 trigger system (LVL2) developed by the LVL2 Pilot Project with the prototype data acquisition system and one of the Event Filter prototypes developed by the DAQ/EF -1 Prototype project. The integrated prototype included a VME Re...

  20. Process development

    Energy Technology Data Exchange (ETDEWEB)

    Schuegerl, K

    1984-01-01

    The item 'process development' comprises the production of acetonic/butonal with C. acetobylicum and the yeasting of potato waste. The target is to increase productivity by taking the following measures - optimation of media, on-line process analysis, analysis of reaction, mathematic modelling and identification of parameters, process simulation, development of a state estimator with the help of the on-line process analysis and the model, optimization and adaptive control.