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Sample records for zinc-iron coated steels

  1. The shaping of zinc coating on surface steels and ductile iron casting

    Directory of Open Access Journals (Sweden)

    D. Kopyciński

    2010-01-01

    Full Text Available The studies aimed at an analysis of the formation and growth kinetics of zinc coating on reactive silicon-killed steels in a zinc bath. The growth kinetics of the produced zinc coatings was evaluated basing on the power-law growth equation. As regards galvanizing of the surface of products, investigation was done for various steel grades and ductile iron (DI taking into account the quality and thickness of coating. It has been proved that the chemical constitution of basis significantly influences the kinetics of growth of the individual phases in a zinc coating. This relationship was evaluated basing on the, so called, silicon and phosphorus equivalent ESi,P and coating thickness dependences were obtained.

  2. The kinetics of zinc coating growth on hyper-sandelin steels and ductile cast iron

    Directory of Open Access Journals (Sweden)

    D. Kopyciński

    2007-12-01

    Full Text Available The studies aimed at an analysis of the formation and growth kinetics of zinc coating on reactive silicon-killed steels in a zinc bath. The growth kinetics of the produced zinc coatings was evaluated basing on the power-law growth equation. As regards galvanizing of the surface of products, investigation was done for various steel grades and ductile iron taking into account the quality and thickness of coating. It has been proved that the chemical constitution of basis significantly influences the kinetics of growth of the individual phases in a zinc coating. This relationship was evaluated basing on the, so called, silicon and phosphorus equivalent E = (Si+2.5P.103, and coating thickness dependences were obtained.

  3. Cathodic protection of steel by electrodeposited zinc-nickel alloy coatings

    Energy Technology Data Exchange (ETDEWEB)

    Baldwin, K.R.; Smith, C.J.E. [Defence Research Agency, Farnborough (United Kingdom). Structural Materials Centre; Robinson, M.J. [Cranfield Univ. (United Kingdom). School of Industrial and Manufacturing Science

    1995-12-01

    The ability of electrodeposited zinc-nickel alloy coatings to cathodically protect steel was studied in dilute chloride solutions. The potential distribution along steel strips partly electroplated with zinc-nickel alloys was determined, and the length of exposed steel that was held below the minimum protection potential (E{sub prot}) was taken as a measure of the level of cathodic protection (CP) provided by the alloy coatings. The level of CP afforded by zinc alloy coatings was found to decrease with increasing nickel content. When nickel content was increased to {approx} {ge} 21 wt%, no CP was obtained. Surface analysis of uncoupled zinc-nickel alloys that were immersed in sodium chloride (NaCl) solutions showed the concentration of zinc decreased in the surface layers while the concentration of nickel increased, indicating that the alloys were susceptible to dezincification. The analysis of zinc-nickel alloy coatings on partly electroplated steel strips that were immersed in chloride solution showed a significantly higher level of dezincification than that found for uncoupled alloy coatings. This effect accounted for the rapid loss of CP afforded to steel by some zinc alloy coatings, particularly those with high initial nickel levels.

  4. Zinc toxicity among galvanization workers in the iron and steel industry.

    Science.gov (United States)

    El Safty, Amal; El Mahgoub, Khalid; Helal, Sawsan; Abdel Maksoud, Neveen

    2008-10-01

    Galvanization is the process of coating steel or cast iron pieces with zinc, allowing complete protection against corrosion. The ultimate goal of this work was to assess the effect of occupational exposure to zinc in the galvanization process on different metals in the human body and to detect the association between zinc exposure and its effect on the respiratory system. This study was conducted in 111 subjects in one of the major companies in the iron and steel industry. There were 61 subjects (workers) who were involved in the galvanization process. Fifty adult men were chosen as a matched reference group from other departments of the company. All workers were interviewed using a special questionnaire on occupational history and chest diseases. Ventilatory functions and chest X rays were assessed in all examined workers. Also, complete blood counts were performed, and serum zinc, iron, copper, calcium, and magnesium levels were tested. This study illustrated the relation between zinc exposure in the galvanization process and high zinc levels among exposed workers, which was associated with a high prevalence rate of metal fume fever (MFF) and low blood copper and calcium levels. There was no statistically significant difference between the exposed and control groups with regards to the magnesium level. No long-term effect of metals exposure was detected on ventilatory functions or chest X rays among the exposed workers.

  5. Welding zinc coated steel with a CO/sub 2/ laser

    International Nuclear Information System (INIS)

    Akhter, R.; Steen, W.M.

    1993-01-01

    Welding of zinc coated steel has been studied using a high power CO/sub 2/ laser. This process is of great interest to the manufactures of car, washing machines and other components made from sheet steel and subject to corrosion. The problem associated with the welding of zinc coated steel is the low boiling point of zinc (906C) relative to the high melting point of steel (1500C). The problem is particularly important in lap welding where the zinc layer is between the lapped sheets. Under these conditions the laser 'keyhole' will generate very high vapour pressure in the zinc layer with a consequent severe risk of vapour eruption destroying the continuity of the weld bead. Several techniques are presented for the removal of zinc vapours from the interface between the two sheets. It is shown that this problem solved by suitable gap between the sheets during lap welding. Hence full penetration welds without deterioration of the weld bead can be obtained. A theory has been presented which predicted an exact gap size needed to exhaust the zinc vapour. The gap depends upon the welding speed, zinc coating thickness and thickness of the sheet. The theory predicts the weld quality satisfactorily. (author)

  6. Influence of boron oxide on protective properties of zinc coating on steel

    International Nuclear Information System (INIS)

    Alimov, V.I.; Berezin, A.V.

    1986-01-01

    The authors study the properties of zinc coating when boron oxide is added to the melt for galvanization. The authors found that a rise in the degree of initial deformation of the steel leads to the production of varying thickness of the zinc coating. The results show the favorable influence of small amounts of added boron oxide on the corrosion resistance of a zinc coating on cold-deformed high-carbon steel; this influence is also manifested in the case of deformation of the zinc coating itself

  7. Nano zinc phosphate coatings for enhanced corrosion resistance of mild steel

    International Nuclear Information System (INIS)

    Tamilselvi, M.; Kamaraj, P.; Arthanareeswari, M.; Devikala, S.

    2015-01-01

    Highlights: • Nano zinc phosphate coating on mild steel was developed. • Nano zinc phosphate coatings on mild steel showed enhanced corrosion resistance. • The nano ZnO increases the number of nucleating sites for phosphating. • Faster attainment of steady state during nano zinc phosphating. - Abstract: Nano crystalline zinc phosphate coatings were developed on mild steel surface using nano zinc oxide particles. The chemical composition and morphology of the coatings were analyzed by X-ray diffraction analysis (XRD), scanning electron microscopy (SEM) and energy-dispersive X-ray spectroscopy (EDX). The particles size of the nano zinc phosphate coating developed was also characterized by TEM analysis. Potentiodynamic polarization and electrochemical impedance studies were carried out in 3.5% NaCl solution. Significant variations in the coating weight, morphology and corrosion resistance were observed as nano ZnO concentrations were varied from 0.25 to 2 g/L in the phosphating baths. The results showed that nano ZnO particles in the phosphating solution yielded phosphate coatings of higher coating weight, greater surface coverage and enhanced corrosion resistance than the normal zinc phosphate coatings (developed using normal ZnO particles in the phosphating baths). Better corrosion resistance was observed for coatings derived from phosphating bath containing 1.5 g/L nano ZnO. The activation effect brought about by the nano ZnO reduces the amount of accelerator (NaNO 2 ) required for phosphating

  8. Relation between microstructure and adhesion of hot dip galvanized zinc coatings on dual phase steel

    International Nuclear Information System (INIS)

    Song, G.M.; Vystavel, T.; Pers, N. van der; De Hosson, J.Th.M.; Sloof, W.G.

    2012-01-01

    Highlights: ► Amorphous manganese oxides present at the steel surface impair the adhesion of the zinc coating. ► The adhesion of the various interfaces that exist in zinc coated steel is quantitatively estimated using the “Macroscopic Atom” model. ► Zinc coating delaminates along the zinc layer/inhibition layer and ζ-FeZn 13 particle/inhibition layer interfaces, which agrees the theoretical calculation. - Abstract: The microstructure of hot dip galvanized zinc coatings on dual phase steel was investigated by electron microscopy and the coating adhesion characterized by tensile testing. The zinc coating consists of a zinc layer and columnar ζ-FeZn 13 particles on top of a thin inhibition layer adjacent to the steel substrate. The inhibition layer is a thin compact and continuous layer that consists of η-Fe 2 Al 5–x Zn x fine and coarse particles. The coarse faceted particles are on top and fine faceted particles are at the bottom. The steel surface is covered with small fraction manganese oxides, which may impair adhesion of the zinc coating. The adhesion at various interfaces that exist in zinc-coated steel was quantitatively estimated using a so-called “macroscopic atom” model. In addition, the adhesion at the interfaces in zinc-coated steel was qualitatively assessed by examining the fracture and delamination behavior upon tensile testing. In accordance with this model, fracture along zinc grain boundaries preceded fracture along the zinc layer/inhibition layer and ζ-FeZn 13 particle/inhibition layer interfaces.

  9. Corrosion resistance of zinc-magnesium coated steel

    International Nuclear Information System (INIS)

    Hosking, N.C.; Stroem, M.A.; Shipway, P.H.; Rudd, C.D.

    2007-01-01

    A significant body of work exists in the literature concerning the corrosion behaviour of zinc-magnesium coated steel (ZMG), describing its enhanced corrosion resistance when compared to conventional zinc-coated steel. This paper begins with a review of the literature and identifies key themes in the reported mechanisms for the attractive properties of this material. This is followed by an experimental programme where ZMG was subjected to an automotive laboratory corrosion test using acidified NaCl solution. A 3-fold increase in time to red rust compared to conventional zinc coatings was measured. X-ray diffraction, X-ray photoelectron spectroscopy and scanning electron microscopy were used to characterize the corrosion products formed. The corrosion products detected on ZMG included simonkolleite (Zn 5 Cl 2 (OH) 8 . H 2 O), possibly modified by magnesium uptake, magnesium hydroxide (Mg(OH) 2 ) and a hydroxy carbonate species. It is proposed that the oxygen reduction activity at the (zinc) cathodes is reduced by precipitation of alkali-resistant Mg(OH) 2 , which is gradually converted to more soluble hydroxy carbonates by uptake of atmospheric carbon dioxide. This lowers the surface pH sufficiently to allow thermodynamically for general precipitation of insoluble simonkolleite over the corroding surface thereby retarding the overall corrosion reactions, leaving only small traces of magnesium corrosion products behind. Such a mechanism is consistent with the experimental findings reported in the literature

  10. Interface fracture behavior of zinc coatings on steel : Experiments and finite element calculations

    NARCIS (Netherlands)

    Song, G.M.; Sloof, W.G.; Pei, Y.T.; de Hosson, J.T.M.

    2006-01-01

    Hot-dipped galvanized steels are widely used in the automotive industry. The formability and damage resistance of zinc coatings depend strongly on their microstructure and adhesion to the steel substrate. In order to improve the mechanical performance of zinc coatings, the influence of their

  11. Keyhole behaviour during laser welding of zinc-coated steel

    NARCIS (Netherlands)

    Pan, Y.; Richardson, I.M.

    2011-01-01

    The production of consistent, high-quality laser welds on zinc-coated steels for the automotive industry remains a challenge. A simple overlap joint geometry is desirable in these applications but has been shown to be extremely detrimental to laser welding because the zinc vapour formed at the

  12. EXAMINATION OF THE OXIDATION PROTECTION OF ZINC COATINGS FORMED ON COPPER ALLOYS AND STEEL SUBSTRATES

    International Nuclear Information System (INIS)

    Papazoglou, M.; Chaliampalias, D.; Vourlias, G.; Pavlidou, E.; Stergioudis, G.; Skolianos, S.

    2010-01-01

    The exposure of metallic components at aggressive high temperature environments, usually limit their usage at similar application because they suffer from severe oxidation attack. Copper alloys are used in a wide range of high-quality indoor and outdoor applications, statue parts, art hardware, high strength and high thermal conductivity applications. On the other hand, steel is commonly used as mechanical part of industrial set outs or in the construction sector due to its high mechanical properties. The aim of the present work is the examination of the oxidation resistance of pack cementation zinc coatings deposited on copper, leaded brass and steel substrates at elevated temperature conditions. Furthermore, an effort made to make a long-term evaluation of the coated samples durability. The oxidation results showed that bare substrates appear to have undergone severe damage comparing with the coated ones. Furthermore, the mass gain of the uncoated samples was higher than this of the zinc covered ones. Particularly zinc coated brass was found to be more resistant to oxidation conditions in which it was exposed as it has the lower mass gain as compared to the bare substrates and zinc coated copper. Zinc coated steel was also proved to be more resistive than the uncoated steel.

  13. Characterization of the failure behavior of zinc coating on dual phase steel under tensile deformation

    International Nuclear Information System (INIS)

    Song Guiming; Sloof, Willem G.

    2011-01-01

    Highlights: → The microcracks and voids at the zinc grain boundaries are the initial sites for the coating cracking. → The crack spacing of the fragmentally fractured zinc coating is mainly determined by the zinc grain size. → Small zinc grain size and the c-axis direction of zinc grain parallel to the zinc surface are beneficial to the mitigation of the zinc coating delamination. - Abstract: The failure behavior of hot-dip galvanized zinc coatings on dual phase steels under tensile deformation is characterized with in situ scanning electron microscopy (SEM). Under tension, the pre-existed microcracks and voids at the zinc grain boundaries propagate along the zinc grain boundaries to form crack nets within the coating, leading to a segmented fracture of the zinc coating with the crack spacing approximately equal to the zinc grain size. With further loading, the coating segments partially delaminated along the interface between the top zinc layer and the inhibition layer instead of the interface between the inhibition layer and steel substrate. As the c-axis of zinc grains trends to be normal to the tensile loading direction, the twinning deformation became more noticeable, and meanwhile the coating delamination was diminished. The transverse and incline tunneling cracks occurred in the inhibition layer with tensile deformation. The existence of the brittle FeZn 13 particles on top of the inhibition layer was unfavorable to the coating adhesion.

  14. Keyhole behaviour during laser welding of zinc-coated steel

    International Nuclear Information System (INIS)

    Pan, Y; Richardson, I M

    2011-01-01

    The production of consistent, high-quality laser welds on zinc-coated steels for the automotive industry remains a challenge. A simple overlap joint geometry is desirable in these applications but has been shown to be extremely detrimental to laser welding because the zinc vapour formed at the interface between the two sheets expands into the keyhole and disrupts fluid flow in the melt pool, which often leads to metal ejection. In this work, laser welding on sheets with various coating thicknesses has been performed and it is observed that the sheets with thick coatings (∼20 μm) show surprisingly good weldability. High speed video camera visualizations of the keyhole provide insight into the keyhole dynamics during the process. It appears that the dynamic pressure of zinc vapour can effectively elongate the keyhole and the process can reach a stable state when an elongated keyhole is continuously present. A simple analytical model has been developed to describe the influence of zinc vapour on keyhole elongation.

  15. Development of nano SiO2 incorporated nano zinc phosphate coatings on mild steel

    International Nuclear Information System (INIS)

    Tamilselvi, M.; Kamaraj, P.; Arthanareeswari, M.; Devikala, S.; Selvi, J. Arockia

    2015-01-01

    Highlights: • Nano SiO 2 incorporated nano zinc phosphate coating on mild steel was developed. • Coatings showed enhanced corrosion resistance. • The nano SiO 2 is adsorbed on mild steel surface and become nucleation sites. • The nano SiO 2 accelerates the phosphating process. - Abstract: This paper reports the development of nano SiO 2 incorporated nano zinc phosphate coatings on mild steel at low temperature for achieving better corrosion protection. A new formulation of phosphating bath at low temperature with nano SiO 2 was attempted to explore the possibilities of development of nano zinc phosphate coatings on mild steel with improved corrosion resistance. The coatings developed were studied by Scanning Electron Microscopy (SEM), Energy-Dispersive X-ray Spectroscopy (EDX), X-ray Diffraction (XRD), Transmission Electron Microscopy (TEM) and Electrochemical measurements. Significant variation in the coating weight, morphology and corrosion resistance was observed as nano SiO 2 concentrations varied from 0.5–4 g/L. The results showed that, the nano SiO 2 in the phosphating solution changed the initial potential of the interface between mild steel substrate and phosphating solution and reduce the activation energy of the phosphating process, increase the nucleation sites and yielded zinc phosphate coatings of higher coating weight, greater surface coverage and enhanced corrosion resistance. Better corrosion resistance was observed for coatings derived from phosphating bath containing 1.5 g/L nano SiO 2 . The new formulation reported in the present study was free from Ni or Mn salts and had very low concentration of sodium nitrite (0.4 g/L) as accelerator

  16. Thin-Sheet zinc-coated and carbon steels laser welding

    International Nuclear Information System (INIS)

    Pecas, P.; Gouveia, H.; Quintino, L.

    1998-01-01

    This paper describes the results of a research on CO 2 laser welding of thin-sheet carbon steels (Zinc-coated and uncoated), at several thicknesses combinations. Laser welding has an high potential to be applied on sub-assemblies welding before forming to the automotive industry-tailored blanks. The welding process is studied through the analysis of parameters optimization, metallurgical quality and induced distortions by the welding process. The clamping system and the gas protection system developed are fully described. These systems allow the minimization of common thin-sheet laser welding defects like misalignment, and zinc-coated laser welding defects like porous and zinc ventilation. The laser welding quality is accessed by DIN 8563 standard, and by tensile, microhardness and corrosion test. (Author) 8 refs

  17. Outdoor corrosion of zinc coated carbon steel, determined by thin layer activation

    International Nuclear Information System (INIS)

    Agostini, M.L.; Laguzzi, G.; De Cristofaro, N.; Stroosnijder, M.F.

    2001-01-01

    Thin Layer Activation was applied in the frame of a European programme addressed to the evaluation of the corrosion the behaviour of different steels. This included outdoor exposure of zinc coated carbon steel in a rural-marine climatic environment, for a period of several months. The zinc layer of specimens was 10 micrometers thick. For the TLA studies 65Zn radio nuclides were produced along the full depth of the coating, by a cyclotron accelerated deuteron beam. For quantification of the material release, activity versus depth was determined using different thickness of Zn coatings on top the carbon steel. After exposure corrosion product were removed from the surface using a pickling solution and the residual activity was determined by gamma spectrometry. The high sensitivity of the method allowed the evaluation of relatively small thickness losses (i.e. 1.2 micrometer). Thickness loss results, obtained by the TLA method, were compared with those arising from the Atomic Absorption analysis of zinc detected in the pickling solutions. A good agreement was observed between the different methods

  18. Process Optimization of EDM Cutting Process on Tool Steel using Zinc Coated Electrode

    Directory of Open Access Journals (Sweden)

    Hanizam H.

    2017-01-01

    Full Text Available In WEDM machining process, surface finish quality depends on intensity and duration of spark plasma. Electrode wire diameter has significant effect on the spark intensity and yet the studies on this matter still less. Therefore, the main objectives of this studies are to compare the different diameters of zinc coated and uncoated brass electrode on H13 tool steel surface roughness. The experiments were conducted on Sodick VZ300L WEDM and work piece material of tool steel AISI H13 block. Electrode of zinc coated brass with diameters of 0.1 mm, 0.2 mm, 0.25 mm and uncoated brass 0.2 mm were used. The surface roughness of cutting was measured using the SUR-FTEST SJ-410 Mitutoyo, surface roughness tester. The results suggest that better surface roughness quality can be achieved through smaller electrode wire diameter. The zinc coated improves flushing ability and sparks intensity resulting in better surface finish of H13 tool steel. New alloys and coating materials shall be experimented to optimized the process further.

  19. Anti-corrosive Effects of Multi-Walled Carbon Nano Tube and Zinc Particle Shapes on Zinc Ethyl Silicate Coated Carbon Steel

    Energy Technology Data Exchange (ETDEWEB)

    Jang, JiMan; Shon, MinYoung; Kwak, SamTak [Pukyong National University, Busan (Korea, Republic of)

    2016-01-15

    Zinc ethyl silicate coatings containing multi walled carbon nanotubes (MWCNTs) were prepared, to which we added spherical and flake shaped zinc particles. The anti-corrosive effects of MWCNTs and zinc shapes on the zinc ethyl silicate coated carbon steel was examined, using electrochemical impedance spectroscopy and corrosion potential measurement. The results of EIS and corrosion potential measurement showed that the zinc ethyl silicate coated with flake shaped zinc particles and MWCNT showed lesser protection to corrosion. These outcomes were in agreement with previous results of corrosion potential and corrosion occurrence.

  20. Infrared-spectroscopy analysis of zinc phosphate and nickel and manganese modified zinc phosphate coatings on electrogalvanized steel

    International Nuclear Information System (INIS)

    Fernandes, Kirlene Salgado; Alvarenga, Evandro de Azevedo; Lins, Vanessa de Freitas Cunha

    2011-01-01

    Hopeite-type phosphate coatings in which zinc is partially replaced by other metals like manganese and nickel are of great interest for the automotive and home appliance industries. Such industries use phosphate conversion coatings on galvanized steels in association with cataphoretic electro painting. Zinc phosphates modified with manganese and nickel are isomorphic with the hopeite, and the phase identification using X-ray diffraction is difficult. In this paper, the phosphate coatings are identified using the Fourier transform infrared spectroscopy (FTIR). (author)

  1. The Effect of Ductile Cast Iron Matrix on Zinc Coating During Hot Dip Galvanising of Castings

    Directory of Open Access Journals (Sweden)

    D. Kopyciński

    2012-12-01

    Full Text Available The growth kinetics of the zinc coating formed on the surface of casting made from ductile iron grade EN-GJS-500-3 was investigated. To produce homogenous metal matrix in test samples, the normalising and ferritising annealing was carried out. Studies showeda heterogeneous structure of cast iron with varying content of the phases formed. This was followed by hot dip galvanising treatment at450°C to capture the growth kinetics of the zinc coating (the time of the treatment ranged from 60 to 600 seconds. Nonlinear estimation of the determined growth kinetics of the alloyed layer of a zinc coating was made and an equation of the zinc coating growth was derived.Based on the results of the investigations it was concluded that thickness of the zinc coating formed on the surface of casting with a 100% pearlitic matrix makes 55% of the thickness of coating formed on the surface in 100% ferritic.

  2. The Effect of Ductile Cast Iron Matrix on Zinc Coating During Hot Dip Galvanising of Castings

    Directory of Open Access Journals (Sweden)

    Kopyciński D.

    2012-12-01

    Full Text Available The growth kinetics of the zinc coating formed on the surface of casting made from ductile iron grade EN-GJS-500-3 was investigated. To produce homogenous metal matrix in test samples, the normalising and ferritising annealing was carried out. Studies showed a heterogeneous structure of cast iron with varying content of the phases formed. This was followed by hot dip galvanising treatment at 450°C to capture the growth kinetics of the zinc coating (the time of the treatment ranged from 60 to 600 seconds. Nonlinear estimation of the determined growth kinetics of the alloyed layer of a zinc coating was made and an equation of the zinc coating growth was derived. Based on the results of the investigations it was concluded that thickness of the zinc coating formed on the surface of casting with a 100% pearlitic matrix makes 55% of the thickness of coating formed on the surface in 100% ferritic.

  3. Anticorrosive Performance of Zinc Phosphate Coatings on Mild Steel Developed Using Galvanic Coupling

    Directory of Open Access Journals (Sweden)

    M. Arthanareeswari

    2013-01-01

    Full Text Available The anticorrosive performance of zinc phosphate coatings developed by galvanic coupling technique on mild steel substrates using the cathode materials such as titanium (Ti, copper (Cu, brass (BR, nickel (Ni, and stainless steel (SS is elucidated in this study. Thermal and chemical stability tests, immersion test in 3.5% NaCl, ARE salt droplet test, and salt spray test were carried out. The study reveals that the mild steel substrates phosphated under galvanically coupled condition showed better corrosion resistance than the one coated without coupling. The open circuit potential (OCP of phosphated mild steel panels in 3.5% NaCl was found to be a function of phosphate coating weight and porosity of the coating.

  4. A study of DLC coatings for ironing of stainless steel

    DEFF Research Database (Denmark)

    Sulaiman, Mohd Hafis Bin; Christiansen, Peter; Bay, Niels Oluf

    2017-01-01

    severe lubrication conditions by adopting strip reduction testing to replicate industrial ironing production of deep drawn, stainless steel cans. Three DLC coatings are investigated; multi-layer, double layer and single layer. Experiments revealed that the double layer coating worked successful, i...

  5. Chromate coating of zinc-aluminum plating on mild steel

    International Nuclear Information System (INIS)

    Haque, I.; Khan, A.; Nadeem, A.

    2005-01-01

    The chromate coating on zinc-aluminium deposits has been studied. Zinc-aluminium deposition from non-cyanide bath was carried out at current density 3-3.5 A/dm/sup 2/, plating voltage approx. equal to 1.25 V, temperature 18-20 deg. C, for 15 min. The effect of aluminium chloride on the rest potentials of golden, colorless and non-chromated zinc-aluminium alloy deposits was observed. It was found that rest potential was slightly increased with the increase in the concentration of aluminium chloride, only in the case of golden chromating. The rest potential of colorless chromated zinc-aluminium deposits on mild steel were observed to have no correlation with aluminium chloride concentration. The abrasion resistance of colorless chromating was better than golden chromating. (author)

  6. Zinc phosphate conversion coatings

    Science.gov (United States)

    Sugama, Toshifumi

    1997-01-01

    Zinc phosphate conversion coatings for producing metals which exhibit enhanced corrosion prevention characteristics are prepared by the addition of a transition-metal-compound promoter comprising a manganese, iron, cobalt, nickel, or copper compound and an electrolyte such as polyacrylic acid, polymethacrylic acid, polyitaconic acid and poly-L-glutamic acid to a phosphating solution. These coatings are further improved by the incorporation of Fe ions. Thermal treatment of zinc phosphate coatings to generate .alpha.-phase anhydrous zinc phosphate improves the corrosion prevention qualities of the resulting coated metal.

  7. Corrosion resistance of Zn-Co-Fe alloy coatings on high strength steel

    NARCIS (Netherlands)

    Lodhi, Z.F.; Mol, J.M.C.; Hovestad, A.; Hoen-Velterop, L. 't; Terryn, H.; Wit, J.H.W.de

    2009-01-01

    The corrosion properties of electrodeposited zinc-cobalt-iron (Zn-Co-Fe) alloys (up to 40 wt.% Co and 1 wt.% Fe) on steel were studied by using various electrochemical techniques and compared with zinc (Zn) and cadmium (Cd) coatings in 3.5% NaCl solution. It was found that with an increase in Co

  8. The effects of zinc bath temperature on the coating growth behavior of reactive steel

    Energy Technology Data Exchange (ETDEWEB)

    Wang Jianhua, E-mail: super_wang111@hotmail.com [School of Mechanical Engineering, Xiangtan University, Xiangtan, 411105 (China); Key Laboratory of Materials Design and Preparation Technology of Hunan Province, Xiangtan University, Xiangtan, 411105 (China); Tu Hao; Peng Bicao; Wang Xinming; Yin, Fucheng [School of Mechanical Engineering, Xiangtan University, Xiangtan, 411105 (China); Key Laboratory of Materials Design and Preparation Technology of Hunan Province, Xiangtan University, Xiangtan, 411105 (China); Su Xuping, E-mail: xuping@xtu.edu.cn [School of Mechanical Engineering, Xiangtan University, Xiangtan, 411105 (China); Key Laboratory of Materials Design and Preparation Technology of Hunan Province, Xiangtan University, Xiangtan, 411105 (China)

    2009-11-15

    The purpose of this work is to identify the influence of zinc bath temperature on the morphology and the thickness of reactive steel (Fe-0.1 wt.%Si alloy) coatings. The Fe-0.1 wt.%Si samples were galvanized for 3 min at temperatures in the range of 450-530 deg. C in steps of 10 deg. C. The coatings were characterized by using scanning electron microscopy/energy dispersive X-rays analysis. It was found that the coating thickness reaches the maximum at 470 deg. C and the minimum at 500 deg. C, respectively. When the reactive steel is galvanized at temperatures in the range of 450-490 deg. C, the coatings have a loose {zeta} layer on the top of a compact {delta} layer. With the increase of the galvanizing temperature, the {zeta} layer becomes looser. When the temperature is at 500 deg. C, the {zeta} phase disappears. With the increase of temperature, the coatings change to be a diffuse-{Delta} layer ({delta}+ liquid zinc).

  9. Surface investigation and tribological mechanism of a sulfate-based lubricant deposited on zinc-coated steel sheets

    Energy Technology Data Exchange (ETDEWEB)

    Timma, Christian, E-mail: christian.timma@thyssenkrupp.com [ThyssenKrupp Steel Europe AG, Technology & Innovation, Kaiser-Wilhelm Str. 100, 47166 Duisburg (Germany); University of Duisburg-Essen, Faculty of Chemistry, CENIDE, Universitätsstraße 7, 45141 Essen (Germany); Lostak, Thomas; Janssen, Stella; Flock, Jörg [ThyssenKrupp Steel Europe AG, Technology & Innovation, Kaiser-Wilhelm Str. 100, 47166 Duisburg (Germany); Mayer, Christian [University of Duisburg-Essen, Faculty of Chemistry, CENIDE, Universitätsstraße 7, 45141 Essen (Germany)

    2016-12-30

    Highlights: • Skin-passed hot-dip galvanized (HDG-) steel sheets were coated with (NH{sub 4}){sub 2}SO{sub 4} in a common roll-coating method. • A formation of (NH{sub 4}){sub 2}Zn(SO{sub 4}) * xH{sub 2}O was observed and the reaction mainly occurred in the skin-passed areas of the surface. • Sulfate coated samples reveal a superior friction behaviour in oil-like conditions compared non-sulfated specimen. - Abstract: Phosphatation is a well-known technique to improve friction and wear behaviour of zinc coated steel, but has a variety of economic and ecologic limitations. In this study an alternative coating based on ammonium sulfate ((NH{sub 4}){sub 2}SO{sub 4}) is applied on skin-passed hot-dip galvanized steel sheets in order to investigate its surface chemical and tribological behaviour in a Pin-on-Disk Tribometer. Raman- and X-ray photoelectron spectroscopic results revealed a formation of ammonium zinc sulfate ((NH{sub 4}){sub 2}Zn(SO{sub 4}){sub 2} * xH{sub 2}O) on the surface, which is primarily located in the skin-passed areas of the steel material. Sulfate coated samples exhibited a superior friction behaviour in Pin-on-Disk Tests using squalane as a model substance for oil-like lubricated conditions and a formation of a thin lubrication film is obtained in the wear track. Squalane acts as a carrier substance for ammonium zinc sulfate, leading to an effective lubrication film in the wear track.

  10. Deformation and damage mechanisms of zinc coatings on hot-dip galvanized steel sheets: Part II. Damage modes

    Science.gov (United States)

    Parisot, Rodolphe; Forest, Samuel; Pineau, André; Grillon, François; Demonet, Xavier; Mataigne, Jean-Michel

    2004-03-01

    Zinc-based coatings are widely used for protection against corrosion of steel-sheet products in the automotive industry. The objective of the present article is to investigate the damage modes at work in three different microstructures of a zinc coating on an interstitial-free steel substrate under tension, planestrain tension, and expansion loading. Plastic-deformation mechanisms are addressed in the companion article. Two main fracture mechanisms, namely, intergranular cracking and transgranular cleavage fracture, were identified in an untempered cold-rolled coating, a tempered cold-rolled coating, and a recrystallized coating. No fracture at the interface between the steel and zinc coating was observed that could lead to spalling, in the studied zinc alloy. A complex network of cleavage cracks and their interaction with deformation twinning is shown to develop in the material. An extensive quantitative analysis based on systematic image analysis provides the number and cumulative length of cleavage cracks at different strain levels for the three investigated microstructures and three loading conditions. Grain refinement by recrystallization is shown to lead to an improved cracking resistance of the coating. A model for crystallographic cleavage combining the stress component normal to the basal plane and the amount of plastic slip on the basal slip systems is proposed and identified from equibiaxial tension tests and electron backscattered diffraction (EBSD) analysis of the cracked grains. This analysis requires the computation of the nonlinear stress-strain response of each grain using a crystal-plasticity constitutive model. The model is then applied successfully to other loading conditions and is shown to account for the preferred orientations of damaged grains observed in the case of plane-strain tension.

  11. Through the optical combiner monitoring in remote fiber laser welding of zinc coated steels

    Science.gov (United States)

    Colombo, Daniele; Colosimo, Bianca M.; Previtali, Barbara; Bassan, Daniele; Lai, Manuel; Masotti, Giovanni

    2012-03-01

    Thanks to the recent affirmation of the active fiber lasers, remote laser welding of zinc coated steels is under investigation with a particular emphasis on the overlap joint geometry. Due to the high power and high beam quality offered by these lasers, the remote laser welding process has become more practicable. However laser welding of lap zinc coated steels is still problematic because of the violent vaporisation of zinc. The presence of a gap between the plates allowing vapour degassing has been proven to avoid defects due to zinc vaporization. On the other hand variation in the gap value can lead to the welding defect formation. Therefore constant gap values should be ensured and deviation from the reference gap value has to be monitored during the execution of the welding process. Furthermore, the on-line monitoring of the gap values between the plates can be helpful for the on-line quality control of the welding process. The paper proposes a new monitoring solution for the measurement of the gap in remote fiber laser welding of overlapped zinc coated steels. In this solution, referred as Through the Optical Combiner Monitoring (TOCM) , the optical emissions from the welding process are directly observed through the optical combiner of the fiber laser source with spectroscopic equipment. The TOCM solution presented in the paper is integrated in an IPG YLS 3000 fiber laser source whose beam is deflected and focused by means of an El.En. ScanFiber scanning system with an equivalent focal length of 300 mm. After the definition of the right welding process conditions, spectroscopic tests are exploited to evaluate the optical emission from the welding plasma/plume. Acquired spectra are then analysed with multivariate data analysis approach in order to ensure gap monitoring. Results showed that with the proposed method it is possible to evaluate not only the gap between the plates but also the location inside the weld at which the variation occurs. Furthermore

  12. Kinetics of atmospheric corrosion of mild steel, zinc, galvanized iron and aluminium at 10 exposure stations in India

    International Nuclear Information System (INIS)

    Natesan, M.; Venkatachari, G.; Palaniswamy, N.

    2006-01-01

    As a part of updating Corrosion Map of India project, atmospheric corrosion behaviour of commercially available engineering materials such as mild steel, galvanized iron, zinc and aluminium metals was studied in marine, industrial, urban, and rural environments by weight loss method at 10 exposure stations in India over a period of 5 years. The results of these studies demonstrated that galvanized iron, zinc and aluminium metals were several times more durable than mild steel. Compared to galvanized iron and zinc, aluminium provided superior protection in industrial and marine environment except at Mormugao Port Trust (MPT). It also offered much better resistance to corrosion in rural environments. At certain places, galvanized iron proved to be more durable than aluminium. The results obeyed well with the empirical kinetics equation of the form C = Kt n , where K and C are the corrosion losses in μm after 1 and 't' years of the exposure, respectively, and 'n' is a constant. Based on 'n' values, the corrosion mechanisms of these metals are predicted. The corrosion products formed on the metal samples in Chennai marine atmosphere were identified by X-ray diffraction analysis

  13. Zinc recovery from iron and steel making wastes by conventional and microwave assisted leaching

    Directory of Open Access Journals (Sweden)

    Ján Vereš

    2011-12-01

    Full Text Available Significant quantities of sludge and dust are generated as a waste material or byproduct every day from iron and steel industries.Nowadays The occurrence and recovery of metallurgical wastes from steelmaking and iron making processes is a great problem, mainlydue to the big amount and environmental pollution of these wastes by heavy metals. The future technology of fine-grain metallurgicalwastes treatment is mainly the thing of ecological and financial limits. This work explains the removal of zinc from blast furnace sludgeby hydrometallurgical process. The aim of this work was to carry out a chemical, physical, structural, and morphologicalcharacterization of these waste materials and subsequently to find out the best suitable method for the hydrometallurgical treatment.The experimental work includes full plant experiments. Extraction conditions such as the effect of microwave power, leaching agent,acid concentration, S/L ratio and extraction time on the zinc removal efficiency were evaluated. The main goal is to set the bestconditions to transfer zinc into the solution while the iron should to remain in the solid phase.

  14. Diffusion zinc plating of structural steels

    International Nuclear Information System (INIS)

    Kazakovskaya, Tatiana; Goncharov, Ivan; Tukmakov, Victor; Shapovalov, Vyacheslav

    2004-01-01

    The report deals with the research on diffusion zinc plating of structural steels when replacing their cyanide cadmium plating. The results of the experiments in the open air, in vacuum, in the inert atmosphere, under various temperatures (300 - 500 deg.C) for different steel brands are presented. It is shown that diffusion zinc plating in argon or nitrogen atmosphere ensures obtaining the qualitative anticorrosion coating with insignificant change of mechanical properties of steels. The process is simple, reliable, ecology pure and cost-effective. (authors)

  15. A study of DLC coatings for ironing of stainless steel

    Science.gov (United States)

    Sulaiman, M. H.; Christiansen, P.; Bay, N.

    2017-09-01

    Stamping of sheet metal components without lubrication or using minimum amount of hazard free lubricant is a possible solution to diminish health hazards to personnel and environmental impact and to reduce production costs. This paper studies the application of diamond-like coating (DLC) under severe lubrication conditions by adopting strip reduction testing to replicate industrial ironing production of deep drawn, stainless steel cans. Three DLC coatings are investigated; multi-layer, double layer and single layer. Experiments revealed that the double layer coating worked successful, i.e. with no sign of galling using no lubrication even at elevated tool temperature, while the other two coatings peeled off and resulted in severe galling unless lubrication was applied.

  16. Diffusion Coefficient in the Zinc Coating Shaped on the Surface of Cast Iron and Steel Alloys

    Directory of Open Access Journals (Sweden)

    Kopyciński D.

    2015-06-01

    Full Text Available The article presents the method to assess the diffusion coefficient D in the sub-layer of intermetallic phases formed during hot-dip galvanizing “Armco” iron and ductile cast iron EN-GJS-500-7. Hot-dip galvanizing is one of the most popular forms of long-term protection of Fe-C alloys against corrosion. The process for producing a protective layer of sufficient quality is closely related to diffusion of atoms of zinc and iron. The simulation consist in performed a hot-dip galvanizing in laboratory condition above Fe-C alloys, in the Department of Engineering of Cast Alloys and Composites. Galvanizing time ranged from 15 to 300 seconds. Then metallographic specimens were prepared, intermetallic layers were measured and diffusion coefficient (D were calculated. It was found that the diffusion coefficient obtained during hot-dip galvanizing “Armco” iron and zinc is about two orders of magnitude less than the coefficient obtained on ductile cast iron EN-GJS-500-7.

  17. Effect of zinc phosphate chemical conversion coating on corrosion behaviour of mild steel in alkaline medium: protection of rebars in reinforced concrete

    International Nuclear Information System (INIS)

    Simescu, Florica; Idrissi, Hassane

    2008-01-01

    We outline the ability of zinc phosphate coatings, obtained by chemical conversion, to protect mild steel rebars against localized corrosion, generated by chloride ions in alkaline media. The corrosion resistance of coated steel, in comparison with uncoated rebars and coated and uncoated steel rebars embedded in mortar, were evaluated by open-circuit potential, potentiodynamic polarization, cronoamperometry and electrochemical impedance spectroscopy. The coated surfaces were characterized by x-ray diffraction and scanning electron microscopy. First, coated mild steel rebars were studied in an alkaline solution with and without chloride simulating a concrete pore solution. The results showed that the slow dissolution of the coating generates hydroxyapatite Ca 10 (PO 4 ) 6 (OH) 2 . After a long immersion, the coating became dense and provided an effective corrosion resistance compared with the mild steel rebar. Secondly, the coated and uncoated steel rebars embedded in mortar and immersed in chloride solution showed no corrosion or deterioration of the coated steel. Corrosion rate is considerably lowered by this phosphate coating.

  18. Effect of zinc phosphate chemical conversion coating on corrosion behaviour of mild steel in alkaline medium: protection of rebars in reinforced concrete

    Directory of Open Access Journals (Sweden)

    Florica Simescu and Hassane Idrissi

    2008-01-01

    Full Text Available We outline the ability of zinc phosphate coatings, obtained by chemical conversion, to protect mild steel rebars against localized corrosion, generated by chloride ions in alkaline media. The corrosion resistance of coated steel, in comparison with uncoated rebars and coated and uncoated steel rebars embedded in mortar, were evaluated by open-circuit potential, potentiodynamic polarization, cronoamperometry and electrochemical impedance spectroscopy. The coated surfaces were characterized by x-ray diffraction and scanning electron microscopy. First, coated mild steel rebars were studied in an alkaline solution with and without chloride simulating a concrete pore solution. The results showed that the slow dissolution of the coating generates hydroxyapatite Ca10(PO46(OH2. After a long immersion, the coating became dense and provided an effective corrosion resistance compared with the mild steel rebar. Secondly, the coated and uncoated steel rebars embedded in mortar and immersed in chloride solution showed no corrosion or deterioration of the coated steel. Corrosion rate is considerably lowered by this phosphate coating.

  19. Phase analysis of fume during arc weld brazing of steel sheets with protective coatings

    Directory of Open Access Journals (Sweden)

    J. Matusiak

    2016-04-01

    Full Text Available The article presents the results of research of the phase identification and of the quantitative phase analysis of fume generated during Cold Metal Transfer (CMT, ColdArc and Metal Inert Gas / Metal Active Gas (MIG / MAG weld brazing. Investigations were conducted for hot - dip coated steel sheets with zinc (Zn and zinc-iron (Zn - Fe alloy coatings. Arc shielding gases applied during the research-related tests were Ar + O2, Ar + CO2, Ar + H2 and Ar + CO2 + H2 gas mixtures. The analysis of the results covers the influence of the chemical composition of shielding gas on the chemical composition of welding fume.

  20. Electrochemical and anticorrosion performances of zinc-rich and polyaniline powder coatings

    International Nuclear Information System (INIS)

    Meroufel, A.; Deslouis, C.; Touzain, S.

    2008-01-01

    In this work, hydrochloride polyaniline (PANI-Cl) powder was incorporated as a conductive pigment into powder zinc-rich primer (ZRP) formulations in order to enhance the electronic conduction paths between zinc particles inside the coating and the steel substrate (i.e. percolation). Coatings were applied onto steel substrates and immersed in a 3% NaCl solution at ambient temperature. The protective properties and electrochemical behaviour of coatings were investigated by monitoring the free corrosion potential versus time and by using EIS. It was found that corrosion potential remains cathodic and constant for a long time up to 100 days of immersion. From EIS results, it was shown that the coatings exhibit larger impedance values than those observed with liquid or other zinc-rich powder formulations containing carbon black. From Raman spectroscopy results, it may be proposed that zinc particles in contact with PANI-Cl pigments were passivated. Other zinc particles remain still active which ensures the cathodic protection of the substrate. Moreover, coatings exhibit good barrier properties

  1. Electrophoretic deposition of zinc-substituted hydroxyapatite coatings.

    Science.gov (United States)

    Sun, Guangfei; Ma, Jun; Zhang, Shengmin

    2014-06-01

    Zinc-substituted hydroxyapatite nanoparticles synthesized by the co-precipitation method were used to coat stainless steel plates by electrophoretic deposition in n-butanol with triethanolamine as a dispersant. The effect of zinc concentration in the synthesis on the morphology and microstructure of coatings was investigated. It is found that the deposition current densities significantly increase with the increasing zinc concentration. The zinc-substituted hydroxyapatite coatings were analyzed by X-ray diffraction, scanning electron microscopy and Fourier transform infrared spectroscopy. It is inferred that hydroxyapatite and triethanolamine predominate in the chemical composition of coatings. With the increasing Zn/Ca ratios, the contents of triethanolamine decrease in the final products. The triethanolamine can be burnt out by heat treatment. The tests of adhesive strength have confirmed good adhesion between the coatings and substrates. The formation of new apatite layer on the coatings has been observed after 7days of immersion in a simulated body fluid. In summary, the results show that dense, uniform zinc-substituted hydroxyapatite coatings are obtained by electrophoretic deposition when the Zn/Ca ratio reaches 5%. Copyright © 2014 Elsevier B.V. All rights reserved.

  2. A Study on DLC Tool Coating for Deep Drawing and Ironing of Stainless Steel

    DEFF Research Database (Denmark)

    Üstünyagiz, Esmeray; Hafis Sulaiman, Mohd; Christiansen, Peter

    2018-01-01

    ) to replicate industrial ironing of deep drawn, stainless steel parts. Non-hazardous tribo-systems in form of a double layer Diamond-like coated tool applied under dry condition or with an environmentally friendly lubricant were investigated via emulating industrial process conditions in laboratory tests...

  3. Study and modeling of the ironing process on a multi-layered polymer coated low-carbon steel

    Science.gov (United States)

    Selles Canto, Miguel Angel

    The ironing process is the most crucial step in the manufacture of cans. Sheet steel covered by three polymer layers can be used as the starting material, but this coating must neither break nor fail in any manner in order to be considered as a viable and effective alternative to traditional practice. During ironing, the deformations are severe and high pressures exist at the tool-workpiece interface. Thickness reductions inherent in ironing require a large amount of surface generation. Deterioration of the coating in this delicate operation might enable direct contact of the stored food or drink with the metal. As can be appreciated, the key to the use of polymer-coated steel sheets in the manufacture of cans lies in the survival of these layers during the ironing process. Another important issue is the roughness of the newly-generated surface, because it should be possible to decorate the can without any difficulty. Changing the traditional manufacture of metallic containers such as cans and using this new coated material permits great reduction in environmental contaminants produced as a result of avoiding the formation of Volatile Organic Compounds (VOCs) during the manufacture of the polymer layers. This reduction is even greater because of not using additional lubricants due to the self-lubricanting property of the solid polymer coating layers during the drawing process. These objectives, together with the improvement of the mechanical characteristics and the adhesion of the painting or decorative priming, are realized by the use of the proposed material. In the existing bibliography about ironing processes on coated materials, some authors propose the use of the Upper Bound Theorem for modeling the material behavior. The present research shows for the first time the modeling of the ironing process on a three-layer polymer coated material. In addition, it takes into account the cases in which successful ironing is produced and those in which ones the ironing

  4. Hot-Dip Coating of Lead-free Aluminum on Steel Substrates with Ultrasonic Vibration

    Institute of Scientific and Technical Information of China (English)

    2008-01-01

    Hot-dip coating has been practically employed in manufacturing zinc alloy coated steel sheets. However, it is difficult to coat aluminum alloy on a bulky steel substrate without sufficient preheating, because a rapidly solidified layer containing gas babbles is formed on a substrate surface. A variety of iron-aluminides are also formed at the interface of a steel and aluminum hot-dip coating system, which is the main difficulty in joining of steel with aluminum. Ultrasonic vibration was applied to a steel substrate during hot-dip coating of aluminum alloy to control a rapidly solidified layer and a brittle reaction layer. Hot dipping of columnar steel substrates into molten aluminum alloy (Al-2.7 mass fraction Si-4.6 mass fraction Sn) was carried out through the use of a Langevin oscillator with resonant frequency of 19.5 kHz. The application of ultrasonic vibration is quite effective to control a rapidly solidified layer and a surface oxide layer from a substrate surface by the sonocapillary effect based on a cavitation phenomenon, so that the intimate contact is achieved at the beginning of hot-dip coating. The application of ultrasonic vibration to hot-dipping is effective to control a reaction layer with less than 5μm in thickness. An impact test exhibits that the good adhesive strength is approved in hot-dipped aluminum coatings with a thin reaction layer of approximately 5μm.

  5. Chromate-free Hybrid Coating for Corrosion Protection of Electrogalvanized Steel Sheets

    International Nuclear Information System (INIS)

    Jo, Duhwan; Kwon, Moonjae; Kim, Jongsang

    2012-01-01

    Both electrogalvanized and hot-dip galvanized steel sheets have been finally produced via organic-inorganic surface coating process on the zinc surface to enhance corrosion resistance and afford additional functional properties. Recently, POSCO has been developed a variety of chromate-free coated steels that are widely used in household, construction and automotive applications. New organic-inorganic hybrid coating solutions as chromate alternatives are comprised of surface modified silicate with silane coupling agent and inorganic corrosion inhibitors as an aqueous formulation. In this paper we have prepared new type of hybrid coatings and evaluated quality performances such as corrosion resistance, spot weldability, thermal tolerance, and paint adhesion property etc. The electrogalvanized steels with these coating solutions exhibit good anti-corrosion property compared to those of chromate coated steels. Detailed components composition of coating solutions and experimental results suggest that strong binding between organic-inorganic hybrid coating layer and zinc surface plays a key role in the advanced quality performances

  6. Investigation into the role of primer, pre-treatments and coating microstructure in preventing cut edge corrosion of organically coated steels

    Science.gov (United States)

    Khan, Khalil

    Investigations were carried out to assess the role of primer, pretreatments and coating microstructure in preventing cutedge corrosion of chrome free organically coated steels. Zinc runoff was monitored from a range of organically coated steels with a large cutedge length exposed over 18 months at Swansea University roof top site. The zinc in the runoff leaches from the zinc-aluminium alloy coating of the substrate. The paint systems' corrosion performance was assessed by monitoring the levels of zinc in the runoff. Consequently the levels of zinc reflected the effectiveness of the applied paint system against corrosion. Runoff was high in initial months with zinc levels reducing with time due to the build up of corrosion products that hindered the progress of corrosion. An accelerated laboratory test using a distilled water electrolyte was developed that predict long-term external weathering runoff from panels of a range of organically coated steels. The corrosion mechanisms of a variety of organically coated Galvalloy steel have been examined using the scanning vibrating electrode technique (SVET) in 0.1%NaCI. The corrosion behaviour of a coating is related to the zinc-aluminium alloy coating structure and combination of pretreatment and primer. The SVET has been used to assess total zinc loss and the corrosion rate for a comparative measure of organically coating system performance. A correlation has been developed from SVET 24hour experiment data to accelerated weathering data and external weather data that can aid more accurately predicting the in service life of the product. Also considered were the effects of electrolyte conductivity on the morphology of corrosion on pure zinc. A mathematical model has been developed to predict corrosion pit population. Altered microstructure of solidifying zinc aluminium alloy melt via ultrasonication was investigated. Ultrasound irradiation significantly altered the final microstructure. The influence of morphed

  7. Employment of fluorine doped zinc tin oxide (ZnSnOx:F) coating layer on stainless steel 316 for a bipolar plate for PEMFC

    International Nuclear Information System (INIS)

    Park, Ji Hun; Byun, Dongjin; Lee, Joong Kee

    2011-01-01

    Highlights: → Preparation of fluorine doped tin oxide (SnOx:F) and fluorine doped zinc tin oxide (ZnSnOx:F) coating layer on the surface of stainless steel 316 bipolar plate for PEMFCs (Proton Exchange Membrane Fuel Cells). → Evaluations of the corrosion resistance and the interfacial contact resistance of the bare, SnOx:F and ZnSnOx:F thin film coated stainless steel 316 bipolar plates. → Evaluation of single cell performance such as cell voltage and power density using bare stainless steel, SnOx:F and ZnSnOx:F film coated bipolar plates. - Abstract: The investigation of the electrochemical characteristics of the fluorine doped tin oxide (SnOx:F) and fluorine doped zinc tin oxide (ZnSnOx:F) was carried out in the simulated PEMFC environment and bare stainless steel 316 was used as a reference. The results showed that the ZnSnOx:F coating enhanced both the corrosion resistance and interfacial contact resistance (ICR). The corrosion current for ZnSnOx:F was 1.2 μA cm -2 which was much lower than that of bare stainless steel of 50.16 μA cm -2 . The ZnSnOx:F coated film had the smallest corrosion current due to the formation of a tight surface morphology with very few pin-holes. The ZnSnOx:F coated film exhibited the highest values of the cell voltage and power density due to its having the lowest ICR values.

  8. Factors affecting the hot-dip zinc coatings structure

    International Nuclear Information System (INIS)

    Sere, P.R.; Cuclcasi, J.D.; Elsner, C.I.; Sarli, A.R.

    1997-01-01

    Coating solidification during hot-dip galvanizing is a very complex process due to Al-Fe, Al-Fe-Zn and Fe-Zn intermetallic compounds development . Fe-Zn intermetallics are brittle and detrimental for the coating ductility, while the diffusion towards the surface of a segregated insoluble alloying such as antimonium causes the sheet darkness. Steel of different roughness were hot-dip galvanized under different operation conditions using a laboratory scale simulator. The effect of steel roughness and process parameters upon coating characteristics were analysed. Experimental results showed that the steel roughness affects the coating thickness, zinc grain size and texture as well as the out-bursts development, while the process parameters affects the Fe 2 Al 5 morphology and antimonium segregation. (Author) 11 refs

  9. Zinc coated sheet steel for press hardening

    Science.gov (United States)

    Ghanbari, Zahra N.

    Galvanized steels are of interest to enhance corrosion resistance of press-hardened steels, but concerns related to liquid metal embrittlement have been raised. The objective of this study was to assess the soak time and temperature conditions relevant to the hot-stamping process during which Zn penetration did or did not occur in galvanized 22MnB5 press-hardening steel. A GleebleRTM 3500 was used to heat treat samples using hold times and temperatures similar to those used in industrial hot-stamping. Deformation at both elevated temperature and room temperature were conducted to assess the coating and substrate behavior related to forming (at high temperature) and service (at room temperature). The extent of alloying between the coating and substrate was assessed on undeformed samples heat treated under similar conditions to the deformed samples. The coating transitioned from an α + Gamma1 composition to an α (bcc Fe-Zn) phase with increased soak time. This transition likely corresponded to a decrease in availability of Zn-rich liquid in the coating during elevated temperature deformation. Penetration of Zn into the substrate sheet in the undeformed condition was not observed for any of the processing conditions examined. The number and depth of cracks in the coating and substrate steel was also measured in the hot-ductility samples. The number of cracks appeared to increase, while the depth of cracks appeared to decrease, with increasing soak time and increasing soak temperature. The crack depth appeared to be minimized in the sample soaked at the highest soak temperature (900 °C) for intermediate and extended soak times (300 s or 600 s). Zn penetration into the substrate steel was observed in the hot-ductility samples soaked at each hold temperature for the shortest soak time (10 s) before being deformed at elevated temperature. Reduction of area and elongation measurements showed that the coated sample soaked at the highest temperature and longest soak time

  10. THE METHOD OF ROLL SURFACE QUALITY MEASUREMENT FOR CONTINUOUS HOT DIP ZINC COATED STEEL SHEET PRODUCTION LINE

    Directory of Open Access Journals (Sweden)

    Ki Yong Choi

    2015-01-01

    Full Text Available The present paper describes a developed analyzing system of roll surface during the process of continuous hot dip zinc coated steel sheet production line, in particular, adhering problem by transferred inclusions from roll to steel sheet surface during annealing process so called the pickup. The simulated test machine for coated roll surface in processing line has been designed and performed. The system makes it possible to analyze roll surface condition according to pickup phenomena from various roll coatings concerning operating conditions of hearth rolls in annealing furnace. The algorithm of fast pickup detection on surface is developed on the base of processing of several optical images of surface. The parameters for quality estimation of surface with pickups were developed. The optical system for images registration and image processing electronics may be used in real time and embed in processing line.

  11. Shaping optimal zinc coating on the surface of high-quality ductile iron casting. Part I – Moulding technologies vs. zinc coating

    Directory of Open Access Journals (Sweden)

    Szczęsny A.

    2017-03-01

    Full Text Available Studies have demonstrated that in the process of hot dip galvanizing the decisive influence on the mechanism of zinc coating formation and properties has the quality of the mechanically untreated (raw surface layer of the galvanized product. The terms “casting surface layer” denote various parameters of the microstructure, including the type of metal matrix, the number of grains and the size of graphite nodules, possible presence of hard spots (the precipitates of eutectic cementite and parameters of the surface condition. The completed research has allowed linking the manufacturing technology of ductile iron castings with the process of hot dip galvanizing.

  12. Mechanical behaviour of Zn-Fe alloy coated mild steel

    International Nuclear Information System (INIS)

    Panagopoulos, C.N.; Georgiou, E.P.; Agathocleous, P.E.; Giannakopoulos, K.I.

    2009-01-01

    Zinc alloy coatings containing various amounts of Fe were deposited by electrodeposition technique on a mild steel substrate. The concentration of Fe in the produced alloy coatings ranged from 0 to 14 wt.%, whereas the thickness of the coatings was about 50 μm. Structural and metallurgical characterization of the produced coatings was performed with the aid of X-ray Diffraction (XRD) and Scanning Electron Microscopy (SEM) techniques. This study aims in investigating the mechanical behaviour of Zn-Fe coated mild steel specimens, as no research investigation concerning the tensile behaviour of Zn alloy coated ferrous alloys has been reported in the past. The experimental results indicated that the ultimate tensile strength of the Zn-Fe coated mild steel was lower than the bare mild steel. In addition, the ductility of the Zn-Fe coated mild steel was found to decrease significantly with increasing Fe content in the coating.

  13. Textural and morphological studies on zinc-iron alloy electrodeposits

    Indian Academy of Sciences (India)

    Zinc-iron alloy electrodeposits have industrial significance, since they provide better corrosion resistance and with improved mechanical properties when compared to pure zinc coatings. This is due to the unique phase structure of the alloy formed. But this deposition belongs to anomalous deposition, where the ...

  14. Effects of surface coating on weld growth of resistance spot-welded hot-stamped boron steels

    International Nuclear Information System (INIS)

    Ji, Chang Wook; Lee, Hyun Ju; Kim, Yang Do; Jo, Il Guk; Choi, Il Dong; Park, Yeong Do

    2014-01-01

    Aluminum-silicon-based and zinc-based metallic coatings have been widely used for hot-stamped boron steel in automotive applications. In this study, resistance spot weldability was explored by investigating the effects of the properties of metallic coating layers on heat development and nugget growth during resistance spot welding. In the case of the aluminum-silicon-coated hot-stamped boron steel, the intermetallic coating transformed into a liquid film that covered the faying interface. A wide, weldable current range was obtained with slow heat development because of low contact resistance and large current passage. In the case of the zinc-coated hot-stamped boron steel, a buildup of liquid and vapor formation under large vapor pressure was observed at the faying interface because of the high contact resistance and low vaporization temperature of the intermetallic layers. With rapid heat development, the current passage was narrow because of the limited continuous layer at the faying interface. A more significant change in nugget growth was observed in the zinc coated hot-stamped boron steel than in the aluminum-silicon-coated hot-stamped boron steel.

  15. Evaluation of interface adhesion of hot-dipped zinc coating on TRIP steel with tensile testing and finite element calculation

    NARCIS (Netherlands)

    Song, G.M.; De Hosson, J.T.M.; Sloof, W.G.; Pei, Y.T.

    In this work, a methodology for the determination of the interface adhesion strength of zinc coating on TRIP steel is present. This method consists of a conventional tensile test in combination with finite element calculation. The relation between the average interface crack length and the applied

  16. Structure and Corrosion Behavior of Arc-Sprayed Zn-Al Coatings on Ductile Iron Substrate

    Science.gov (United States)

    Bonabi, Salar Fatoureh; Ashrafizadeh, Fakhreddin; Sanati, Alireza; Nahvi, Saied Mehran

    2018-02-01

    In this research, four coatings including pure zinc, pure aluminum, a double-layered coating of zinc and aluminum, and a coating produced by simultaneous deposition of zinc and aluminum were deposited on a cast iron substrate using electric arc-spraying technique. The coatings were characterized by XRD, SEM and EDS map and spot analyses. Adhesion strength of the coatings was evaluated by three-point bending tests, where double-layered coating indicated the lowest bending angle among the specimens, with detection of cracks at the coating-substrate interface. Coatings produced by simultaneous deposition of zinc and aluminum possessed a relatively uniform distribution of both metals. In order to evaluate the corrosion behavior of the coatings, cyclic polarization and salt spray tests were conducted. Accordingly, pure aluminum coating showed susceptibility to pitting corrosion and other coatings underwent uniform corrosion. For double-layered coating, SEM micrographs revealed zinc corrosion products as flaky particles in the pores formed by pitting on the surface, an indication of penetration of corrosion products from the lower layer (zinc) to the top layer (aluminum). All coatings experienced higher negative corrosion potentials than the iron substrate, indicative of their sacrificial behavior.

  17. Influence of Silane modified nano silica on the corrosion protection of zinc rich coating

    International Nuclear Information System (INIS)

    Nguyen Thuy Duong; To Thi Xuan Hang; Trinh Anh Truc; Pham Gia Vu; Bui Van Truoc; Thai Hoang

    2015-01-01

    Zinc rich coatings are the best effective primers for corrosion protection of carbon steel in aggressive conditions. For traditional zinc rich primer the zinc content is very high, more than 90 wt.%. The coating adhesion is decreased with the increase of zinc content, so that it is necessary to decrease the zinc content by using additives. In this study the nano silica modified by N-(2-Aminoethyl)-3-aminopropyltrimethoxysilane was prepared and incorporated in zinc rich epoxy coatings containing 85 wt.% zinc powder. The corrosion protection performance of coatings was evaluated by electrochemical impedance spectroscopy. The results obtained show that the presence of nano silica improved corrosion protection of zinc rich epoxy coating and the best protection was obtained with 3 wt.% nano silica. (author)

  18. Electrochemical and spectroscopic in situ techniques for the investigation of the phosphating of zinc coated steel

    International Nuclear Information System (INIS)

    Tomandl, A.

    2003-05-01

    In this work spectroscopic and electrochemical techniques were developed for the investigation of surface treatments used in steel industry. ICP-atomic emission spectroscopy (ICP-AES), Raman spectroscopy and the Quartz crystal microbalance (QCM) were applied to the investigation of the kinetics of phosphating as well as the properties of phosphate layers. Phosphating of zinc coated steel leads to the formation of a crystalline layer consisting of zinc phosphate and is employed to enhance paint adhesion and corrosion protection. For the high reaction rates necessary in industrial production lines, oxidation agents are added to the phosphating bathes to accelerate the reaction. The oxidation agents provide an additional reduction reaction beside the hydrogen formation and therefore decrease the number of gas bubbles, which would block the zinc surface and reduce the rate of phosphating. With addition of H2O2 or nitrates the rate of layer formation is distinctly increased. In a combined experiment of ICP-AES with QCM and potential transients, it was shown that the presence of these accelerators in the phosphating bath increases the rate of zinc dissolution and hence leads to a faster formation of the phosphate layer. In under paint corrosion of painted, zinc coated steel phosphate layers are exposed to a highly alkaline environment. The stability of a phosphate layer against alkaline attack is therefore essential for its performance in corrosion protection. To enhance the alkaline stability Mn and Ni are added to modern phosphating bathes. The incorporation of these elements reduces the dissolution rate in 0.1 M NaOH proportional to their concentration in the phosphate layer. The dissolution of Zn, P, Mn and Ni was determined quantitatively with ICP-AES. Raman spectroscopy showed the formation of a Mn-hydroxide layer during alkaline attack, which protects the phosphate layer and reduces further dissolution. On basis of these results the reaction of phosphate layers

  19. Nitrogen implantation into steel wire coated with zinc used as reinforcement in power transmission conductors

    Science.gov (United States)

    Castro-Maldonado, J. J.; Dulcé-Moreno, H. J.; V-Niño, E. D.

    2013-11-01

    In tropical environments, diversity of climatic factors such as temperature, relative humidity, deposition of environmental contaminants (such as sulfates and chlorides) affect a large proportion of materials exposed to the weather, and electrochemical corrosion is one of the phenomena that occur in the case of metals and alloys [1, 2]. It is therefore particularly important to study this behavior in the Zinc-coated steel, since this material is used for its economy in the industry specifically in the area of transport of electricity.

  20. REMOVING ZINC FROM GALVANIZED STEEL SCRAP TO FEASIBLE THE BOF SLUDGE RECYCLING

    Directory of Open Access Journals (Sweden)

    Mônica Marques Caetano de Lima

    2013-06-01

    Full Text Available Galvanized steel scraps generated at Usiminas Ipatinga are recycled in BOF converters. Although they are noble products, they contain a significant quantity of zinc that escapes from the bath due to its high vapor pressure and is captured by the gas control system, appearing in BOF sludge. As BOF sludge contains high iron content, it could be recycled to the process, but due to its zinc content, it is disposed in landfills. For this reason, this study aimed to treat these scraps to remove zinc layer using a thermal treatment process. The samples were fed to a rotative furnace in an inert ambient. It was tested the hot dip galvanized and eletrogalvanized scraps, varying the zinc coating weight between 20g/m2 and 150g/m2, temperature between 700°C and 900°C and time between 3 minutes and 10 minutes. Considering these conditions, it is verified that more than 70% of the zinc layer is removed at 700°C, in 10 minutes. Dust captured is about 60% of metallic zinc and 40% as zinc oxide. Based on these results, the recycling of BOF sludge can be feasible to the ironmaking process.

  1. Shaping optimal zinc coating on the surface of high-quality ductile iron casting. Part II – Technological formula and value of diffusion coefficient

    Directory of Open Access Journals (Sweden)

    Kopyciński D.

    2017-03-01

    Full Text Available The completed research presented in the first part of the article has allowed linking the manufacturing technology of ductile iron castings with the process of hot dip galvanizing. On the basis of these data simulations were carried out to examine the behaviour of zinc diffusion coefficient D in the galvanized coating. The adopted model of zinc coating growth helped to explain the cases of excessive growth of the intermetallic phases in this type of coating. The paper analyzes covered the relationship between the roughness and phase composition of the top layer of product and the thickness and kinetics of zinc coating growth referred to individual sub-layers of the intermetallic phases.Roughness and phase composition in the surface layer of product were next related to the diffusion coefficient D examined in respective sublayers of the intermetallic phases.

  2. Electrodeposition, characterization and corrosion behaviour of tin-20 wt.% zinc coatings electroplated from a non-cyanide alkaline bath

    International Nuclear Information System (INIS)

    Dubent, S.; Mertens, M.L.A.D.; Saurat, M.

    2010-01-01

    Tin-zinc alloy electroplated coatings are recognized as a potential alternative to toxic cadmium as corrosion resistant deposits because they combine the barrier protection of tin with the cathodic protection afforded by zinc. The coatings containing 20 wt.% zinc, balance tin, offer excellent corrosion protection for steel and do not form gross voluminous white corrosion products like pure zinc or high zinc alloy deposits. In this study, the effects of variables of the process (i.e. cathodic current density, pH and temperature) on deposit composition have been evaluated using a Hull cell to obtain 20 wt.% zinc alloy coatings. The tin-20 wt.% zinc deposits, produced with electroplating optimized conditions, were characterized by scanning electron microscopy (SEM), energy dispersive X-ray spectrometry (EDS), X-ray fluorescence spectrometry (XRF) and glow discharge optical emission spectrometry (GDOES). On the other hand, the corrosion behaviour of tin-zinc alloy electroplated coatings on steel has been investigated using electrochemical methods in a 3 wt.% NaCl solution and the salt spray test. The performance of the deposits was compared with cadmium and zinc-nickel electrodeposited coatings. The results show that the corrosion resistance of tin-20 wt.% zinc alloy coating is superior to that of cadmium and zinc-12 wt.% nickel coatings. Finally, sliding friction tests were conducted.

  3. Epitaxial growth of zinc on ferritic steel under high current density electroplating conditions

    International Nuclear Information System (INIS)

    Greul, Thomas; Comenda, Christian; Preis, Karl; Gerdenitsch, Johann; Sagl, Raffaela; Hassel, Achim Walter

    2013-01-01

    Highlights: •EBSD of electroplated Zn on Fe or steel was performed. •Zn grows epitaxially on electropolished ferritic steel following Burger's orientation relation. •Surface deformation of steel leads to multiple electroplated zinc grains with random orientation. •Zn grows epitaxially even on industrial surfaces with little surface deformation. •Multiple zinc grains on one steel grain can show identical orientation relations. -- Abstract: The dependence of the crystal orientation of electrodeposited zinc of the grain orientation on ferritic steel substrate at high current density deposition (400 mA cm −2 ) during a pulse-plating process was investigated by means of EBSD (electron backscatter diffraction) measurements. EBSD-mappings of surface and cross-sections were performed on samples with different surface preparations. Furthermore an industrial sample was investigated to compare lab-coated samples with the industrial process. The epitaxial growth of zinc is mainly dependent on the condition of the steel grains. Deformation of steel grains leads to random orientation while zinc grows epitaxially on non-deformed steel grains even on industrial surfaces

  4. Alkaline Leaching of Low Zinc Content Iron-Bearing Sludges

    Directory of Open Access Journals (Sweden)

    Gargul K.

    2016-03-01

    Full Text Available Various types of waste materials containing zinc (e.g. dusts and sludges from gas dedusting process are obtained in steel industry. The contents of Zn in these materials may vary considerably. Even a low concentration of zinc in recirculated products precludes their recycling in ferrous metallurgy aggregates. Long storage of this type of material can lead to contamination of soil and water by zinc compounds which can be leached out by acid rain, for example. This paper focuses on research involving alkaline leaching tests of low zinc content iron-bearing materials. These tests were preceded by the analysis of the elemental, phase and grain size composition, and analysis of the thermodynamic conditions of the leaching process. The main aim of research was to decrease the content of the zinc in the sludge to the level where it is suitable as an iron-bearing material for iron production (~1% Zn. Leaching at elevated temperatures (368 K, 60 min has led to a decrease in the zinc content in the sludge of about 66%. The research revealed that long hour leaching (298 K, 100 hours carried out at ambient temperatures caused a reduction in zinc content by 60% to the value of 1.15-1.2% Zn.

  5. Electrical conductivity of chromate conversion coating on electrodeposited zinc

    International Nuclear Information System (INIS)

    Tencer, Michal

    2006-01-01

    For certain applications of galvanized steel protected with conversion coatings it is important that the surface is electrically conductive. This is especially important with mating surfaces for electromagnetic compatibility. This paper addresses electrical conductivity of chromate conversion coatings. A cross-matrix study using different zinc plating techniques by different labs showed that the main deciding factor is the type of zinc-plating bath used rather than the subsequent chromating process. Thus, chromated zinc plate electrodeposited from cyanide baths is non-conductive while that from alkaline (non-cyanide) and acid baths is conductive, even though the plate from all the bath types is conductive before conversion coating. The results correlate well with the microscopic structure of the surfaces as observed with scanning electron microscopy (SEM) and could be further corroborated and rationalized using EDX and Auger spectroscopies

  6. Benchmarking of Zinc Coatings for Corrosion Protection: A Detailed Characterization of Corrosion and Electrochemical Properties of Zinc Coatings

    Energy Technology Data Exchange (ETDEWEB)

    Wijesinghe, Sudesh L; Zixi, Tan [Singapore Institute of Manufacturing Technology, Nanyang Drive (Singapore)

    2017-02-15

    Due to various types of Zn coatings for many decades for various applications, it is imperative to study and compare their corrosion resistance properties of some of these. Here, we introduce a systematic methodology for evaluation and validation of corrosion protection properties of metallic coatings. According to this methodology, samples are were exposed in an advanced cyclic corrosion test chamber according to ISO 14993, and removed at the end of each withdrawal for respective corrosion and electrochemical characterization to evaluate both barrier and galvanic protection properties. Corrosion protection properties of coatings were evaluated by visual examination according to ISO 10289, mass loss and subsequent corrosion rate measurements, electrochemical properties, and advanced electrochemical scanning techniques. In this study, corrosion protection properties of a commercial zinc rich coating (ZRC) on AISI 1020 mild steel substrates were evaluated and benchmarked against hot dip galvanized (HDG). Results were correlated, and corrosion protection capabilities of the two coatings were compared. The zinc rich coating performed better than hot dip galvanized coating in terms of overall corrosion protection properties, according to the exposure and experimental conditions used in this study. It proved to be a suitable candidate to replace hot dip galvanized coatings for desired applications.

  7. Associations between Dietary Iron and Zinc Intakes, and between Biochemical Iron and Zinc Status in Women

    Directory of Open Access Journals (Sweden)

    Karen Lim

    2015-04-01

    Full Text Available Iron and zinc are found in similar foods and absorption of both may be affected by food compounds, thus biochemical iron and zinc status may be related. This cross-sectional study aimed to: (1 describe dietary intakes and biochemical status of iron and zinc; (2 investigate associations between dietary iron and zinc intakes; and (3 investigate associations between biochemical iron and zinc status in a sample of premenopausal women aged 18–50 years who were recruited in Melbourne and Sydney, Australia. Usual dietary intakes were assessed using a 154-item food frequency questionnaire (n = 379. Iron status was assessed using serum ferritin and hemoglobin, zinc status using serum zinc (standardized to 08:00 collection, and presence of infection/inflammation using C-reactive protein (n = 326. Associations were explored using multiple regression and logistic regression. Mean (SD iron and zinc intakes were 10.5 (3.5 mg/day and 9.3 (3.8 mg/day, respectively. Median (interquartile range serum ferritin was 22 (12–38 μg/L and mean serum zinc concentrations (SD were 12.6 (1.7 μmol/L in fasting samples and 11.8 (2.0 μmol/L in nonfasting samples. For each 1 mg/day increase in dietary iron intake, zinc intake increased by 0.4 mg/day. Each 1 μmol/L increase in serum zinc corresponded to a 6% increase in serum ferritin, however women with low serum zinc concentration (AM fasting < 10.7 μmol/L; AM nonfasting < 10.1 μmol/L were not at increased risk of depleted iron stores (serum ferritin <15 μg/L; p = 0.340. Positive associations were observed between dietary iron and zinc intakes, and between iron and zinc status, however interpreting serum ferritin concentrations was not a useful proxy for estimating the likelihood of low serum zinc concentrations and women with depleted iron stores were not at increased risk of impaired zinc status in this cohort.

  8. Use of Repeated Fluoropolymer Suspensions to Obtain Composite Electrochemical Coating Based on Zinc

    Science.gov (United States)

    Musikhina, T. A.; Zemtsova, E. A.; Fuks, C. L.

    2017-11-01

    This article deals with the issues of utilization of the waste products of fluoropolymers, namely, the suspensions of fluoroplasts that have lost their consumer properties. Such waste is recommended to be used as a filler of zinc coatings to provide increased corrosion resistance. Using the method of mathematical planning of the experiment, the authors establish the optimal compositions of galvanizing chloride-ammonium electrolytes to obtain the corrosion-resistant composite electrochemical coatings (CEC) of zinc-fluoropolymer. As a result, coatings with a finely crystalline structure were obtained differing in the distribution pattern on the surface of the samples and depending on the variation in the zinc concentration in the electrolytes. The samples of steel reinforcement with the zinc-fluoropolymer coating were tested on corrosion resistance. The increase of anticorrosive properties in CEC zinc-fluoropolymer and a slight decrease in microhardness were indicated.

  9. Corrosion behavior of zinc-nickel alloy electrodeposited coatings

    Energy Technology Data Exchange (ETDEWEB)

    Fabri Miranda, F.J. [USIMINAS, Ipatinga, Minas Gerais (Brazil); Margarit, I.C.P.; Mattos, O.R.; Barcia, O.E. [UFRJ, Rio de Janeiro (Brazil); Wiart, R. [Univ. Pierre et M. Curie, Paris (France)

    1999-08-01

    Various types of zinc-electrocoated steel sheets are used to improve the durability of car bodies. Among these coatings, the Zn-Ni alloy has higher corrosion resistance than pure Zn, as well as better welding and painting properties. The corrosion mechanism of the Zn-Ni alloy has been investigated mainly on the basis of accelerated tests and electrochemical measurements. There are few data about long-term corrosion tests. In the present study, the behavior of unpainted Zn-Ni alloy coated steel was studied during 3 years of exposure in industrial and marine environments. Electrochemical impedance spectroscopy (EIS) and surface analysis (scanning electron microscopy [SEM] and Auger electron spectroscopy [AES]) were the experimental techniques used. Long-term atmospheric corrosion mechanism of Zn-Ni coatings was discussed and compared with that proposed based on short-term tests.

  10. Model of the Alphinising Coating Crystallisation on Iron Alloys

    Directory of Open Access Journals (Sweden)

    S. Pietrowski

    2007-07-01

    Full Text Available The study presents a hypothetical model of crystallisation of the alphinising coating produced on iron alloys by immersion in the bath of silumin. Basing on a wide-range of experiments and investigations, the effect of the type of inserted material (“armco” iron, C45 steel, grey cast iron and nodular graphite cast iron and of the technological regime of the alphinising process (chemical composition of silumin bath, its temperature, the time of holding an insert in the bath, and the insert surface roughness height “Rz” on the coating structure was determined. The type of the coating structure was established by metallographic examinations carried out by optical microscopy, electron transmission microsopy and scanning electron microscopy, using additionally an X-ray microanalyser and X-ray diffraction patterns. The results of these investigations were described in [1÷7]. Basing on the obtained results, a probable model of the crystallisation of an alphi-nising coating on iron alloys, produced by immersion in the alphinising bath, was developed. It has been stated that, most probably, the alphinising process begins when the insert reaches its contact temperature “ts”.. Since that moment, due to the wetting process and convec-tion movement of bath around the insert surface, an intense process of the dissolution starts. A reactive diffusion of the atoms of Fe and Si from the insert to the bath and of the atoms of Al and Si from the bath to the insert takes place. An intermetallic Al3Fe phase is crystallis-ing on the steel, while on the cast iron, a silicon carbide Fe4CSi is growing, probably due to carbon diffusion from graphite. Then, on the steel, as an effect of the peritectic reaction, are successively crystallising the phases of Al12Fe3Si2 and Al9Fe3Si2. The Al3Fe phase probably crystallises on the cast iron to be transformed later, due to peritectic reaction, into an Al12Fe3Si2 phase on which the Al9Fe3Si2 phase will be growing

  11. Effect of Initial Iron Content in a Zinc Bath on the Dissolution Rate of Iron During a Hot Dip Galvanizing Process

    Science.gov (United States)

    Lee, Sang Myung; Lee, Suk Kyu; Paik, Doo-Jin; Park, Joo Hyun

    2017-04-01

    The mechanism of iron dissolution and the effect of initial Fe content in a Zn bath on the dissolution rate of iron were investigated using a finger rotating method (FRM). When the initial iron content, [Fe]°, in the zinc bath was less than the solubility limit, the iron content in the zinc bath showed a rapid increase, whereas a moderate increase was observed when [Fe]° was close to the solubility limit. Based on Eisenberg's kinetic model, the mass transfer coefficient of iron in the present experimental condition was calculated to be k M = 1.2 × 10-5 m/s, which was similar to the results derived by Giorgi et al. under industrial practice conditions. A dissolution of iron occurred even when the initial iron content in the zinc bath was greater than the solubility limit, which was explained by the interfacial thermodynamics in conjunction with the morphology of the surface coating layer. By analyzing the diffraction patterns using TEM, the outermost dendritic-structured coating layer was confirmed as FeZn13 ( ζ). In order to satisfy the local equilibrium based on the Gibbs-Thomson equation, iron in the dendrite-structured phase spontaneously dissolved into the zinc bath, resulting in the enrichment of iron in front of the dendrite tip. Through the diffusion boundary layer in front of the dendritic-structured layer, dissolved Fe atoms diffused out and reacted with Zn and small amounts of Al, resulting in the formation of dross particles such as FeZn10Al x ( δ). It was experimentally confirmed that the smaller the difference between the initial iron content in the zinc bath and the iron solubility limit at a given temperature, the lower the number of formed dross particles.

  12. Study on performance of waterborne anticorrosive coatings on steel rebars

    Science.gov (United States)

    Ramaswamy, S. N.; Varalakshmi, R.; Selvaraj, R.

    2017-12-01

    Durability of reinforced cement concrete structures is mainly affected by corrosion of steel reinforcements. In order to protect the reinforcing bars from corrosion and to enhance the lifetime of reinforced cement concrete structural members, anticorrosive treatment to steel is of prime importance. Conventional coatings are solvent based. In this study, water based Latex was used to formulate anticorrosive coating. Latex is applied to steel specimen substrates such as plates and rods and their mechanical properties such as flexibility, abrasion, bendability, adhesive strength, impact resistance, etc. were studied. It was inferred that coating containing latex, micro silica, zinc phosphate, ferric oxide, aluminum oxide, titanium oxide and silica fume was found to possess more corrosion resistance under marine exposure conditions.

  13. The effect of Al and Cr additions on pack cementation zinc coatings

    International Nuclear Information System (INIS)

    Chaliampalias, D.; Papazoglou, M.; Tsipas, S.; Pavlidou, E.; Skolianos, S.; Stergioudis, G.; Vourlias, G.

    2010-01-01

    Zinc is widely used as a protective coating material due to its corrosion resistant properties. The structure and oxidation resistance of Al and Cr mixed zinc coatings, deposited by pack cementation process, is thoroughly examined in this work. The morphology and chemical composition of the as-deposited and oxidized samples was accomplished by electron microscopy while the phase identification was performed by XRD diffraction analysis. The experimental results showed that the addition of aluminum or chromium in the pack mixture forms only Al and Cr rich phases on the surface of the specimens without affecting significantly the phase composition of the rest zinc coatings. In the case of Zn-Al coatings, the overlying layer contains high concentrations of Al together with lower amounts of zinc and iron and in Zn-Cr coatings this layer contains Cr, Fe and Zn atoms and has much smaller thickness. The presence of these additional layers promotes significantly the oxidation resistance of the zinc pack coatings and they preserve most of their initial thickness and chemical content when exposed to an aggressive environment while their oxidation mass gain was measured at low levels during the oxidation tests.

  14. Zn-10.2% Fe coating over carbon steel atmospheric corrosion resistance. Comparison with zinc coating

    International Nuclear Information System (INIS)

    Arnau, G.; Gimenez, E.; Rubio, M.V.; Saura, J.J.; Suay, J.J.

    1998-01-01

    Zn-10.2% Fe galvanized coating versus hot galvanized coating over carbon steel corrosion performance has been studied. Different periods of atmospheric exposures in various Valencia Community sites, and salt spray accelerated test have been done. Carbon steel test samples have been used simultaneously in order to classify exposure atmosphere corrosivity, and environmental exposure atmosphere characteristics have been analyzed. Corrosion Velocity versus environmental parameters has been obtained. (Author) 17 refs

  15. Biofouling of Cr-Nickel Spray Coated Films on Steel Surfaces

    International Nuclear Information System (INIS)

    Yoshida, Kento; Kanematsu, Hideyuki; Kuroda, Daisuke; Ikigai, Hajime; Kogo, Takeshi; Yokoyama, Seiji

    2012-01-01

    Nowadays, corrosion of metals brings us serious economic loss and it often reaches several percentage of GNP. Particularly the marine corrosion was serious and the counter measure was very hard to be established, since the number of factors is huge and complicated. One of the complicated factors in marine corrosion is biofouling. Biofouling was classified into two main categories, microfouling and macrofouling. The former is composed of biofilm formation mainly. Marine bacteria are attached to material surfaces, seeking for nutrition in oligotrophic environment and they excrete polysaccharide to form biofilm on metal surfaces. Then larger living matters are attached on the biofilms to develop biofouling on metal surfaces, which often lead loss and failures of metals in marine environments. From the viewpoint of corrosion protection and maintenance of marine structures, biofouling should be mitigated as much as possible. In this study, we applied spray coating to steels and investigated if chromium-nickel spray coating could mitigate the biofouling, being compared with the conventional aluminium-zinc spray coating in marine environments. The specimens used for this investigation are aluminium, zinc, aluminium-zinc, stacked chromium/nickel and those films were formed on carbon steel (JIS SS400). And the pores formed by spray coating were sealed by a commercial reagent for some specimens. All of those specimens were immersed into sea water located at Marina Kawage (854-3, Chisato, Tsu, Mie Prefecture) in Ise Bay for two weeks. The depth of the specimen was two meter from sea water surface and the distance was always kept constant, since they were suspended from the floating pier. The temperature in sea water changed from 10 to 15 degrees Celsius during the immersion test. The biofouling behavior was investigated by low vacuum SEM (Hitachi Miniscope TM1000) and X-ray fluorescent analysis. When the spray coated specimens with and without sealing agents were compared

  16. Influence of coatings on the corrosion fatigue behaviour on 13% chromium steel

    Energy Technology Data Exchange (ETDEWEB)

    Schmitt-Thomas, K G; Meisel, H; Sessler, W

    1986-01-01

    The influence of coatings on the corrosion fatigue behaviour of 13% chromium steel has been studied. There have been selected different coating systems: Barrier coating (enamel), diffusion coatings, (aluminizing, chromizing) and anodic coating, (aluminium, zinc, tin, cadmium). The corrosion fatigue limits of coated with uncoated specimens in neutral NaCl-solution are compared. Salt-concentrations were 0,01 and 22% (=0,38 M) NaCl at 80/sup 0/C and 150/sup 0/C. The tests were carried out with alternating tensions and a constant frequency of 50 Hz. Only the use of anodic coatings improved the corrosion fatigue behaviour of the chromium steel.

  17. Phosphate coating on stainless steel 304 sensitized

    International Nuclear Information System (INIS)

    Cruz V, J. P.; Vite T, J.; Castillo S, M.; Vite T, M.

    2009-01-01

    The stainless steel 304 can be sensitized when welding processes are applied, that causes the precipitation of chromium carbide in the grain limits, being promoted in this way the formation of galvanic cells and consequently the corrosion process. Using a phosphate coating is possible to retard the physiochemical damages that can to happen in the corrosion process. The stainless steel 304 substrate sensitized it is phosphate to base of Zn-Mn, in a immersion cell very hot. During the process was considered optimization values, for the characterization equipment of X-rays diffraction and scanning electron microscopy was used. The XRD technique confirmed the presence of the phases of manganese phosphate, zinc phosphate, as well as the phase of the stainless steel 304. When increasing the temperature from 60 to 90 C in the immersion process a homogeneous coating is obtained. (Author)

  18. Disk Laser Welding of Car Body Zinc Coated Steel Sheets / Spawanie Laserem Dyskowym Blach Ze Stali Karoseryjnej Ocynkowanej

    Directory of Open Access Journals (Sweden)

    Lisiecki A.

    2015-12-01

    Full Text Available Autogenous laser welding of 0.8 mm thick butt joints of car body electro-galvanized steel sheet DC04 was investigated. The Yb:YAG disk laser TruDisk 3302 with the beam spot diameter of 200 μm was used. The effect of laser welding parameters and technological conditions on weld shape, penetration depth, process stability, microstructure and mechanical performance was determined. It was found that the laser beam spot focused on the top surface of a butt joint tends to pass through the gap, especially in the low range of heat input and high welding speed. All test welds were welded at a keyhole mode, and the weld metal was free of porosity. Thus, the keyhole laser welding of zinc coated steel sheets in butt configuration provides excellent conditions to escape for zinc vapours, with no risk of porosity. Microstructure, microhardness and mechanical performance of the butt joints depend on laser welding conditions thus cooling rate and cooling times. The shortest cooling time t8/5 was calculated for 0.29 s.

  19. Effect of Thermal Shock During Legionella Bacteria Removal on the Corrosion Properties of Zinc-Coated Steel Pipes

    Science.gov (United States)

    Orlikowski, Juliusz; Ryl, Jacek; Jazdzewska, Agata; Krakowiak, Stefan

    2016-07-01

    The purpose of this investigation was to conduct the failure analysis of a water-supply system made from zinc-coated steel. The observed corrosion process had an intense and complex character. The brownish deposits and perforations were present after 2-3 years of exploitation. The electrochemical study based on the Tafel polarization, corrosion potential monitoring, and electrochemical impedance spectroscopy together with microscopic analysis via SEM and EDX were performed in order to identify the cause of such intense corrosion. The performed measurements allowed us to determine that thermal shock was the source of polarity-reversal phenomenon. This process had begun the corrosion of steel which later led to the formation of deposits and perforations in the pipes. The work includes appropriate action in order to efficiently identify the described corrosion threat.

  20. Poly(ophenylenediaminecoaniline/ZnO coated on passivated low nickel stainless steel

    Directory of Open Access Journals (Sweden)

    P. Karthikeyan

    2017-03-01

    Full Text Available Iron and its alloys are broadly used in many applications, which have strengthened the research in corrosion resistance in various neutral and provoking environments. Almost powerful corrosion inhibitors have negative effects on both environment and health. Therefore, there is a need for a primer that provides outstanding adherence and corrosion resistance, and is environmentally safer. The conducting polymer coating on metals was found to offer the anti-corrosion. In this work, the Poly(o-phenylenediamine-co-aniline copolymers (P(Popd-co-Ani and Poly(o-phenylenediamine-co-aniline/ZnO (P(Popd-co-Ani/ZnO composite were synthesized using the electrochemical techniques on borate passivated low nickel stainless steel (LN SS electrodes from lithium perchlorate in acetonitrile solutions containing a fixed concentration of monomer and different concentrations of zinc oxide (ZnO. The structural and morphological analyses of the copolymer and composite coatings were conducted by Fourier transform-infrared spectroscopy (FT-IR, X-ray diffraction (XRD, field emission scanning electron microscopy (FE-SEM, elemental mapping and energy dispersion X-ray spectroscopy (EDX. The surface topography was assessed with using an atomic force microscope (AFM, and the corrosion protection behavior of these copolymer-coated stainless steels was investigated in a 0.5 M H2SO4 solution by the potentiodynamic polarization (Tafel and electrochemical impedance spectroscopy methods. Among the as developed protective copolymer coatings, the P(Popd-co-Ani/ZnO composite exhibited the best corrosion protection.

  1. Improvement of Zinc Coating Weight Control for Transition of Target Change

    Energy Technology Data Exchange (ETDEWEB)

    Chen, Chien Ming; Lin, Jeong Hwa; Hsu, Tse Wei; Lin, Rui Rong [China Steel Corporation, Kaohsiung (China)

    2010-06-15

    The product specification of the Continuous Hot Dip Galvanizing Line (CGL) changes and varies constantly with different customers' requirements, especially in the zinc coating weight which is from 30 to 150 g/m{sup 2} on each side. Since the coating weight of zinc changes often, it is very important to reduce time spent in the transfer of target values changed for low production cost and yield loss. The No.2 CGL in China Steel Corporation (CSC) has improved the control of the air knife which is designed by Siemens VAI. CSC proposed an experiment design which is an L{sub 9}(3{sup 4}) orthogonal array to find the relations between zinc coating weight and the process parameters, such as the line speed, air pressure, gap of air knife and air knife position. A non-linear regression formula was derived from the experimental results and applied in the mathematical model. A new air knife feedforward control system, which is coupled with the regression formula, the air knife control system and the process computer, is implemented into the line. The practical plant operation results have been presented to show the transfer time is obviously shortened while zinc coating weight target changing and the product rejected ratio caused by zinc coating weight out of specification is significantly reduced from 0.5% to 0.15%.

  2. Hydrometallurgical process for recovering iron sulfate and zinc sulfate from baghouse dust

    Science.gov (United States)

    Zaromb, Solomon; Lawson, Daniel B.

    1994-01-01

    A process for recovering zinc/rich and iron-rich fractions from the baghouse dust that is generated in various metallurgical operations, especially in steel-making and other iron-making plants, comprises the steps of leaching the dust by hot concentrated sulfuric acid so as to generate dissolved zinc sulfate and a precipitate of iron sulfate, separating the precipitate from the acid by filtration and washing with a volatile liquid, such as methanol or acetone, and collecting the filtered acid and the washings into a filtrate fraction. The volatile liquid may be recovered distillation, and the zinc may be removed from the filtrate by alternative methods, one of which involves addition of a sufficient amount of water to precipitate hydrated zinc sulfate at 10.degree. C., separation of the precipitate from sulfuric acid by filtration, and evaporation of water to regenerate concentrated sulfuric acid. The recovery of iron may also be effected in alternative ways, one of which involves roasting the ferric sulfate to yield ferric oxide and sulfur trioxide, which can be reconverted to concentrated sulfuric acid by hydration. The overall process should not generate any significant waste stream.

  3. Influence of thickness of zinc coating on CMT welding-brazing with AlSi5 alloy wire

    Science.gov (United States)

    Jin, Pengli; Wang, Zhiping; Yang, Sinan; Jia, Peng

    2018-03-01

    Effect of thickness of zinc coating on Cold Mattel Transfer (CMT) brazing of aluminum and galvanized steel is investigated. The thickness of zinc coating is 10 μm, 30 μm, and 60 μm, respectively. A high-speed camera was used to capture images of welding process of different specimens; the microstructure and composition analyses of the welding seam were examined by scanning electron microscopy (SEM) and energy dispersive spectrometer (EDS); the mechanical properties were measured in the form of Nano-indentation experiments. The results showed that arc characteristics and metal transfer behavior were unsteady at the beginning of welding process and that became stable after two cycles of CMT. With the thickness of zinc coating thickening, arc characteristics and metal transfer behaviors were more deteriorated. Compared with 10 μm and 30 μm, clad appearance of 60 μm was straight seam edges and a smooth surface which wetting angle was 60°. Zinc-rich zone at the seam edges was formed by zinc dissolution and motel pool oscillating, and zinc content of 10 μm and 30 μm were 5.8% and 7.75%. Zinc content of 60 μm was 14.61%, and it was a belt between galvanized steel and welding seam. The thickness of intermetallic compounds layer was in the range of 1-8 μm, and it changed with the thickness of zinc coating. The average hardness of the reaction layer of 60 μm is 9.197 GPa.

  4. The effects of addition of poly(vinyl) alcohol (PVA) as a green corrosion inhibitor to the phosphate conversion coating on the anticorrosion and adhesion properties of the epoxy coating on the steel substrate

    Energy Technology Data Exchange (ETDEWEB)

    Ramezanzadeh, B., E-mail: ramezanzadeh-bh@icrc.ac.ir; Vakili, H.; Amini, R.

    2015-02-01

    Highlights: • Room temperature zinc phosphate coating was applied on the surface of steel sample. • Poly(vinyl) alcohol was added to the phosphating bath as a green corrosion inhibitor. • The adhesion and anticorrosion properties of the epoxy coating were investigated. • PVA decreased the phosphate crystal size and porosity. • PVA enhanced the corrosion protection and adhesion properties of the epoxy coating. - Abstract: Steel substrates were chemically treated by room temperature zinc phosphate conversion coating. Poly(vinyl) alcohol (PVA) was added to the phosphate solution as a green corrosion inhibitor. Finally, the epoxy/polyamide coating was applied on the untreated and surface treated steel samples. The effects of PVA on the morphological properties of the phosphate coating were studied by scanning electron microscope (SEM), X-ray photoelectron spectroscopy (XPS) and contact angle measuring device. The adhesion properties of the epoxy coatings applied on the surface treated samples were investigated by pull-off and cathodic delamination tests. Also, the anticorrosion properties of the epoxy coatings were studied by electrochemical impedance spectroscopy (EIS). Results showed that addition of PVA to the phosphate coating increased the population density of the phosphate crystals and decreased the phosphate grain size. The contact angle of the steel surface treated by Zn-PVA was lower than Zn treated one. The corrosion resistance of the epoxy coating was considerably increased on the steel substrate treated by zinc phosphate conversion coating containing PVA. PVA also enhanced the adhesion properties of the epoxy coating to the steel surface and decreased the cathodic delamination significantly.

  5. The Practical Realisation of Zinc-Iron CMA Coatings

    DEFF Research Database (Denmark)

    Jensen, Jens Dahl

    1998-01-01

    A detailed study of the production opportunities for composition modulated alloy electrodeposits by pulsed current techniques with Zinc-Iron alloys is reported. It is shown that by using a chloride solution, with the additional capability of variable agitation rates, a full range of alloy...... compositions is possible with nanometre layering attainable using single or double bath methods. Furthermore, by the use of a high concentration of ammonium chloride ostensibly as "conductivity" salt, the mechanism of deposition may be modified through control of a thin cathode oxide/hydroxide film....

  6. Interdiffusion behaviors of iron aluminide coatings on China low activation martensitic steel

    Science.gov (United States)

    Zhu, X. X.; Yang, H. G.; Yuan, X. M.; Zhao, W. W.; Zhan, Q.

    2014-12-01

    The iron aluminide coating on China Low Activation Martensitic (CLAM) steel was prepared by pack cementation and subsequent heat treatment. A surface Fe2Al5 layer was formed on CLAM substrate by pack cementation process with Fe2Al5 donor powder and NH4Cl activator. Diffusion heat treatment was performed in order to allow the phase transformation from Fe2Al5 to a phase with lower aluminum content. Morphology and composition of the coatings were characterized by optical microscopy (OM), scanning electron microscopy (SEM) equipped with energy dispersive spectroscopy (EDS), glow discharge optical emission spectroscopy (GDOES) and X-ray diffraction (XRD). There is a need to study the interdiffusion behaviors in these Al containing systems, as a basis for controlling the formation and subsequent degradation of the coating. In this paper, a predictive model was developed to describe the phase transformation of Fe2Al5 as a function of processing parameters. The Wagner's equation was used to calculate the interdiffusion coefficients based on the analysis of the Al concentration profiles. The results showed that the interdiffusion coefficients in the FeAl and α-Fe(Al) phase strongly depends on Al content and showed a maximum at about 28 at.% Al.

  7. Interdiffusion behaviors of iron aluminide coatings on China low activation martensitic steel

    International Nuclear Information System (INIS)

    Zhu, X.X.; Yang, H.G.; Yuan, X.M.; Zhao, W.W.; Zhan, Q.

    2014-01-01

    The iron aluminide coating on China Low Activation Martensitic (CLAM) steel was prepared by pack cementation and subsequent heat treatment. A surface Fe 2 Al 5 layer was formed on CLAM substrate by pack cementation process with Fe 2 Al 5 donor powder and NH 4 Cl activator. Diffusion heat treatment was performed in order to allow the phase transformation from Fe 2 Al 5 to a phase with lower aluminum content. Morphology and composition of the coatings were characterized by optical microscopy (OM), scanning electron microscopy (SEM) equipped with energy dispersive spectroscopy (EDS), glow discharge optical emission spectroscopy (GDOES) and X-ray diffraction (XRD). There is a need to study the interdiffusion behaviors in these Al containing systems, as a basis for controlling the formation and subsequent degradation of the coating. In this paper, a predictive model was developed to describe the phase transformation of Fe 2 Al 5 as a function of processing parameters. The Wagner’s equation was used to calculate the interdiffusion coefficients based on the analysis of the Al concentration profiles. The results showed that the interdiffusion coefficients in the FeAl and α-Fe(Al) phase strongly depends on Al content and showed a maximum at about 28 at.% Al

  8. The EIS investigation of powder polyester coatings on phosphated low carbon steel: The effect of NaNO2 in the phosphating bath

    International Nuclear Information System (INIS)

    Jegdic, B.V.; Bajat, J.B.; Popic, J.P.; Stevanovic, S.I.; Miskovic-Stankovic, V.B.

    2011-01-01

    Highlights: → The effect of NaNO 2 on surface morphology of iron-phosphate coatings were determined. → Better corrosion stability of polyester coating on phosphated steel without NaNO 2 . → EIS results and microscopic examinations correlate well with adhesion measurements. - Abstract: The effect of different type of iron-phosphate coatings on corrosion stability and adhesion characteristic of top powder polyester coating on steel was investigated. Iron-phosphate coatings were deposited on steel in the novel phosphating bath with or without NaNO 2 as an accelerator. The corrosion stability of the powder polyester coating was evaluated by electrochemical impedance spectroscopy (EIS), adhesion by pull-off and NMP test, while surface morphology of phosphate coatings were investigated by atomic force microscopy (AFM). The adhesion and corrosion stability of powder polyester coatings were improved with pretreatment based on iron-phosphate coating deposited from NaNO 2 -free bath.

  9. Investigation of the Degradation Mechanisms of Particulate Reinforced Epoxy Coatings and Zinc-Rich Coatings Under an Erosion and Corrosion Environment for Oil and Gas Industry Applications

    Science.gov (United States)

    Wang, Dailin

    During oil and gas production and transportation, the presence of an oil-sand slurry, together with the presence of CO2, H2S, oxygen, and seawater, create an erosive/abrasive and corrosive environment for the interior surfaces of undersea pipelines transporting oil and gas from offshore platforms. Erosion/wear and corrosion are often synergic processes leading to a much greater material loss of pipeline cross-section than that caused by each individual process alone. Both organic coatings and metallic sacrificial coatings have been widely employed to provide protection to the pipeline steels against corrosion through barrier protection and cathodic protection, and these protection mechanisms have been well studied. However, coating performance under the synergic processes of erosion/wear and corrosion have been much less researched and coating degradation mechanisms when erosion/wear and corrosion are both going on has not been well elucidated. In the work presented in this dissertation, steel panels coated with filler reinforced epoxy coatings and carbon nanotubes (CNTs) reinforced zinc-rich coatings have been evaluated under erosion/wear followed by an exposure to a corrosive environment. Electrochemical tests and material characterization methods have been applied to study the degradation mechanisms of the coatings during the tests and coating degradation mechanisms have been proposed. While organic coatings with a lower amount of filler particles provided better protection in a corrosive environment alone and in solid particle impingement erosion testing alone, organic coatings with a higher amount of filler particles showed better performance during wear testing alone. A higher amount of filler particles was also beneficial in providing protection against wear and corrosion environment, and erosion and corrosion environment. Coating thickness played a significant role in the barrier properties of the coatings under both erosion and corrosion tests. When the

  10. Improvement of the galvanized coating quality of high strength dual phase steels by pre-electroplating nickel layer

    Energy Technology Data Exchange (ETDEWEB)

    Zhong, N. [Institute of Marine Materials Science and Engineering, Shanghai Maritime University, Shanghai 200135 (China); Zhang, K. [Institute of Concrete Pumps Machinery R and D, Sany Heavy Industry Co., Ltd. 410100 (China); Li, J. [Baoshan Iron and Steel Co., Ltd, Shanghai 201900 (China); Hu, W.B. [State Key Laboratory of Metal Matrix Composites, Shanghai Jiao Tong University, Shanghai 200240 (China)

    2011-03-15

    Galvanized dual phase steel sheets are used extensively in the industrial applications because of their excellent mechanical properties and superior corrosion resistance, but the segregation of alloying elements and the formation of oxides on the steel surface often have a deleterious effect on coating adhesion during the galvanizing process. In order to improve the coating quality, a nickel layer was pre-electroplated on the steel substrate before galvanizing and it's found that there is an improvement in the coating quality. The coating microstructures were investigated by scanning electron microscopy together with energy dispersive X-ray spectroscope, glow discharge optical emission spectroscope and X-ray diffractions. The experimental results show that the compact Ni{sub 3}Zn{sub 22} intermetallic layer formed at the zinc/nickel interface during the galvanizing process, prohibiting the nucleation and the growth of the {zeta}-Zn phase layer and resulting in the improvement of the zinc coating adhesion. (Copyright copyright 2011 Wiley-VCH Verlag GmbH and Co. KGaA, Weinheim)

  11. Coating compositions comprising bismuth-alloyed zinc

    DEFF Research Database (Denmark)

    2008-01-01

    The present application discloses (i) a coating composition comprising a particulate zinc-based alloyed material, said material comprising 0.05-0.7% by weight of bismuth (Bi), the D50 of the particulate material being in the range of 2.5-30 µm; (ii) a coated structure comprising a metal structure...... having a first coating of the zinc-containing coating composition applied onto at least a part of the metal structure in a dry film thickness of 5-100 µm; and an outer coating applied onto said zinc-containing coating in a dry film thickness of 30-200 µm; (iii) a particulate zinc-based alloyed material......, wherein the material comprises 0.05-0.7%(w/w) of bismuth (Bi), and wherein the D50 of the particulate material is in the range of 2.5-30 µm; (iv) a composite powder consisting of at least 25%(w/w) of the particulate zinc-based alloyed material, the rest being a particulate material consisting of zinc...

  12. Inactivation of Vegetative Cells, but Not Spores, of Bacillus anthracis, B. cereus, and B. subtilis on Stainless Steel Surfaces Coated with an Antimicrobial Silver- and Zinc-Containing Zeolite Formulation

    Science.gov (United States)

    Galeano, Belinda; Korff, Emily; Nicholson, Wayne L.

    2003-01-01

    Stainless steel surfaces coated with paints containing a silver- and zinc-containing zeolite (AgION antimicrobial) were assayed in comparison to uncoated stainless steel for antimicrobial activity against vegetative cells and spores of three Bacillus species, namely, B. anthracis Sterne, B. cereus T, and B. subtilis 168. Under the test conditions (25°C and 80% relative humidity), the zeolite coating produced approximately 3 log10 inactivation of vegetative cells within a 5- to 24-h period, but viability of spores of the three species was not significantly affected. PMID:12839825

  13. Thin-sheet zinc-coated and carbon steels laser welding

    Directory of Open Access Journals (Sweden)

    Peças, P.

    1998-04-01

    Full Text Available This paper describes the results of a research on CO2 laser welding of thin-sheet carbon steels (zinccoated and uncoated, at several thicknesses combinations. Laser welding has an high potential to be applied on sub-assemblies welding before forming to the automotive industry-tailored blanks. The welding process is studied through the analysis of parameters optimization, metallurgical quality and induced distortions by the welding process. The clamping system and the gas protection system developed are fully described. These systems allow the minimization of common thin-sheet laser welding defects like misalignement, and zinc-coated laser welding defects like porous and zinc volatilization. The laser welding quality is accessed by DIN 8563 standard, and by tensile, microhardness and corrosion tests.

    Este artigo descreve os resultados da investigação da soldadura laser de CO2 de chapa fina de acó carbono (simples e galvanizado, em diferentes combinações de espessura. A soldadura laser é um processo de elevado potencial no fabrico de tailored-blanks (sub-conjuntos para posterior enformação, constituidos por varias partes de diferentes materiais e espessuras para a indústria automóvel. São analisados os aspectos de optimização paramétrica, de qualidade metalúrgica da junta soldada e das deformações resultantes da soldadura. São descritos os mecanismos desenvolvidos de fixação das chapas e protecção gasosa, por forma a minimizar os defeitos típicos na soldadura laser de chapa fina como o desalinhamento e da soldadura laser de chapa galvanizada como os poros e a volatilização do zinco. Por fim apresentam-se resultados da avaliação da qualidade da soldadura do ponto de vista qualitativo através da norma DIN 8563, e do pontos de vista quantitativo através de ensaios de tracção, dureza e corrosão.

  14. Adhesion of Zinc Hot-dip Coatings

    Directory of Open Access Journals (Sweden)

    Michal Černý

    2014-01-01

    Full Text Available The work is focused on verification of quality adhesion of zinc coating. It describes elements which affect quality and adhesive solidity within the coating. For assessment itself it will be neccessary to get know the basic elements which can affect adhesion of hot-dip coating which will be essential for choosing suitable samples for verification itself. These elements characterise acoustic responses during delamination coating. They affect elements influencing progress of signal. In research there is also a summary of existing methods for testing adhesion of coatings. As a result a new proposal of a new method comes out for purpose of quality testing of adhesion zinc hot-dip coating. The results of verification of this method are put to scientific analysis and findings lead to assessment of proposed method and its application in technical practise.The goal of this contribution is also include to proposed methodology testing adhesion zinc coating by nondestructive diagnostic method of acoustic emission (AE, which would monitor characterise progress of coating delamination of hot-dip zinc from basic material in way to adhesion tests would be practicable in situ. It can be enabled by analysis and assessment of results acquired by method AE and its application within verification of new method of adhesion anti-corrosive zinc coating.

  15. Tribology and Tool Wear of Hot Dip Galvanized Zinc Magnesium Alloys on Cold Rolled Steel Sheets

    International Nuclear Information System (INIS)

    Raab, A. E.; Berger, E.; Freudenthaler, J.; Leomann, F.; Walch, C.

    2011-01-01

    Recently zinc based coatings on cold rolled steel with improved functionality in terms of forming and/or corrosion behaviour have been intensively investigated in the steel industry. One of the most promising products are zinc magnesium alloys produced in hot dip galvanizing process. These coatings were already introduced in construction industry a few years ago. With some modifications the improved properties of the coating are also interesting for automotive industry. In the present work the tribological potential of hot dip galvanized zinc magnesium coatings (HDG/ZM) produced at an industrial line under regular production, was studied in terms of sliding properties, adhesive and abrasive tool wear.First a short introduction into surface morphology of HDG/ZM will be given. For the tribological characterization of the material, which is the main topic of the contribution, different tests were performed on hot dip galvanised zinc magnesium material and results were compared with classic hot dip galvanized zinc coating (HDG/Z). The investigations are mainly based on the strip draw test which allows the determination of the friction coefficient directly by using a constant contact pressure. Deep drawing property was tested by forming model cups. The abrasive tool wear was tested using a standard test for material used in automotive industry. The adhesive tool wear was investigated by characterizing the coating material transferred to the tool in the strip draw test.All performed tests show an improved drawability of HDG/ZM compared to classical HDG/Z reference material. However the most promising difference between HDG/ZM and HDG/Z is that galling was found to be less for HDG/ZM than for HDG/Z. Therefore HDG/ZM is an interesting system not only with respect to corrosion protection but also in terms of tribology and provides clear advantages in formability.

  16. Tribology and Tool Wear of Hot Dip Galvanized Zinc Magnesium Alloys on Cold Rolled Steel Sheets

    Science.gov (United States)

    Raab, A. E.; Berger, E.; Freudenthaler, J.; Leomann, F.; Walch, C.

    2011-05-01

    Recently zinc based coatings on cold rolled steel with improved functionality in terms of forming and/or corrosion behaviour have been intensively investigated in the steel industry1,2,3. One of the most promising products are zinc magnesium alloys produced in hot dip galvanizing process. These coatings were already introduced in construction industry a few years ago1. With some modifications the improved properties of the coating are also interesting for automotive industry. In the present work the tribological potential of hot dip galvanized zinc magnesium coatings (HDG/ZM) produced at an industrial line under regular production, was studied in terms of sliding properties, adhesive and abrasive tool wear. First a short introduction into surface morphology of HDG/ZM will be given. For the tribological characterization of the material, which is the main topic of the contribution, different tests were performed on hot dip galvanised zinc magnesium material and results were compared with classic hot dip galvanized zinc coating (HDG/Z). The investigations are mainly based on the strip draw test which allows the determination of the friction coefficient directly by using a constant contact pressure. Deep drawing property was tested by forming model cups. The abrasive tool wear was tested using a standard test for material used in automotive industry. The adhesive tool wear was investigated by characterizing the coating material transferred to the tool in the strip draw test. All performed tests show an improved drawability of HDG/ZM compared to classical HDG/Z reference material. However the most promising difference between HDG/ZM and HDG/Z is that galling was found to be less for HDG/ZM than for HDG/Z. Therefore HDG/ZM is an interesting system not only with respect to corrosion protection but also in terms of tribology and provides clear advantages in formability.

  17. Zinc deficiency-induced iron accumulation, a consequence of alterations in iron regulatory protein-binding activity, iron transporters, and iron storage proteins.

    Science.gov (United States)

    Niles, Brad J; Clegg, Michael S; Hanna, Lynn A; Chou, Susan S; Momma, Tony Y; Hong, Heeok; Keen, Carl L

    2008-02-22

    One consequence of zinc deficiency is an elevation in cell and tissue iron concentrations. To examine the mechanism(s) underlying this phenomenon, Swiss 3T3 cells were cultured in zinc-deficient (D, 0.5 microM zinc), zinc-supplemented (S, 50 microM zinc), or control (C, 4 microM zinc) media. After 24 h of culture, cells in the D group were characterized by a 50% decrease in intracellular zinc and a 35% increase in intracellular iron relative to cells in the S and C groups. The increase in cellular iron was associated with increased transferrin receptor 1 protein and mRNA levels and increased ferritin light chain expression. The divalent metal transporter 1(+)iron-responsive element isoform mRNA was decreased during zinc deficiency-induced iron accumulation. Examination of zinc-deficient cells revealed increased binding of iron regulatory protein 2 (IRP2) and decreased binding of IRP1 to a consensus iron-responsive element. The increased IRP2-binding activity in zinc-deficient cells coincided with an increased level of IRP2 protein. The accumulation of IRP2 protein was independent of zinc deficiency-induced intracellular nitric oxide production but was attenuated by the addition of the antioxidant N-acetylcysteine or ascorbate to the D medium. These data support the concept that zinc deficiency can result in alterations in iron transporter, storage, and regulatory proteins, which facilitate iron accumulation.

  18. Effect of the Surface Layer of Iron Casting on the Growth of Protective Coating During Hot-Dip Galvanizing

    Directory of Open Access Journals (Sweden)

    Kopyciński D.

    2016-03-01

    Full Text Available The paper presents the results of investigations of the growth of protective coating on the surface of ductile iron casting during the hot-dip galvanizing treatment. Ductile iron of the EN-GJS-600-3 grade was melted and two moulds made by different technologies were poured to obtain castings with different surface roughness parameters. After the determination of surface roughness, the hot-dip galvanizing treatment was carried out. Based on the results of investigations, the effect of casting surface roughness on the kinetics of the zinc coating growth was evaluated. It was found that surface roughness exerts an important effect on the thickness of produced zinc coating.

  19. IRON, ZINC, AND FERRITIN ACCUMULATION IN COMMON BEANS

    DEFF Research Database (Denmark)

    Urbanski, Dorian Fabian; Sørensen, Kirsten; Jurkiewicz, Anna Malgorzata

    Iron and zinc malnutrition are major threats to human health and development around the world. The World Health Organization states that over two billion people are affected by iron deficiency. In particular children and pregnant women in developing countries are affected by iron deficiency...... in mature seeds, but the ferritin protein was suggested to be the major iron storing protein in legumes [1]. Both iron and zinc localization, as well as speciation, can have an impact on their nutritional availability. We will present detailed information about iron, zinc, and ferritin distribution...

  20. Iron and zinc concentrations and 59Fe retention in developing fetuses of zinc-deficient rats

    International Nuclear Information System (INIS)

    Rogers, J.M.; Loennerdal, B.H.; Hurley, L.S.; Keen, C.L.

    1987-01-01

    Because disturbances in iron metabolism might contribute to the teratogenicity of zinc deficiency, we examined the effect of zinc deficiency on fetal iron accumulation and maternal and fetal retention of 59 Fe. Pregnant rats were fed from mating a purified diet containing 0.5, 4.5 or 100 micrograms Zn/g. Laparotomies were performed on d 12, 16, 19 and 21 of gestation. Maternal blood and concepti were analyzed for zinc and iron. Additional groups of dams fed 0.5 or 100 micrograms Zn/g diet were gavaged on d 19 with a diet containing 59 Fe. Six hours later maternal blood and tissues, fetuses and placentas were counted for 59 Fe. Maternal plasma zinc, but not iron, concentration was affected by zinc deficiency on d 12. Embryo zinc concentration on d 12 increased with increasing maternal dietary zinc, whereas iron concentration was not different among groups. On d 16-21 plasma iron was higher in dams fed 0.5 micrograms Zn/g diet than in those fed 4.5 or 100 micrograms/g, whereas plasma zinc was lower in dams fed 0.5 or 4.5 micrograms Zn/g than in those fed 100 micrograms Zn/g diet. On d 19 zinc concentration in fetuses from dams fed 0.5 micrograms/g zinc was not different from that of those fed 4.5 micrograms/g zinc, and iron concentration was higher in the 0.5 microgram Zn/g diet group. The increase in iron concentration in zinc-deficient fetuses thus occurs too late to be involved in major structural teratogenesis. Although whole blood concentration of 59 Fe was not different in zinc-deficient and control dams, zinc-deficient dams had more 59 Fe in the plasma fraction

  1. Corrosion resistance and protection mechanism of hot-dip Zn-Al-Mg alloy coated steel sheet under accelerated corrosion environment; Yoyu Zn-Al-Mg kei gokin mekki koban no sokushin fushoku kankyoka ni okeru taishokusei toi boshoku kiko

    Energy Technology Data Exchange (ETDEWEB)

    Komatsu, A.; Izutani, H.; Tsujimura, T.; Ando, A.; Kittaka, T. [NKK Corp., Tokyo (Japan)

    2000-08-01

    Corrosion behavior of hot-dip Zn-6%Al 0-3%Mg alloy coated steel sheets in cyclic corrosion test (CCT) has been investigated. The corrosion resistance was improved with increasing Mg content in the coating layer, and the highest corrosion resistance was observed at 3% Mg. In Zn-6%Al-3%Mg alloy coated steel sheet, the formations of zinc carbonate hydroxide and zinc oxide were suppressed for longer duration compared with Zn-0.2%Al and Zn-4.5%Al-0.l%Mg alloy coated steel sheets. As a result, zinc chloride hydroxide existed stable on the surface of the coating layer. From the polarization behaviors in 5% NaCl aqueous solution after CCT, it was found that the corrosion current density of Zn-6%At-3%Mg alloy coated steel sheet was much smaller than those of Zn-0.2%Al and Zn-4.5%Al-0.1%Mg alloy coated steel sheets. As zinc carbonate hydroxide and zinc oxide had poor adhesion to the coating layer and had porous structures, these corrosion products were considered to have little protective action for the coating layer. Therefore, it was concluded that Mg suppressed the formation of such nonprotective corrosion products. resulting in the remarkable improvement of corrosion resistance. (author)

  2. Galvanic Liquid Applied Coating System for Protection of Embedded Steel Surfaces from Corrosion

    Science.gov (United States)

    Curran, Joseph; MacDowell, Louis; Voska, N. (Technical Monitor)

    2002-01-01

    The corrosion of reinforcing steel in concrete is an insidious problem for the Kennedy Space Center, government agencies, and the general public. Existing corrosion protection systems on the market are costly, complex, and time-consuming to install, require continuous maintenance and monitoring, and require specialized skills for installation. NASA's galvanic liquid-applied coating offers companies the ability to conveniently protect embedded steel rebar surfaces from corrosion. Liquid-applied inorganic galvanic coating contains one ore more of the following metallic particles: magnesium, zinc, or indium and may contain moisture attracting compounds that facilitate the protection process. The coating is applied to the outer surface of reinforced concrete so that electrical current is established between metallic particles and surfaces of embedded steel rebar; and electric (ionic) current is responsible for providing the necessary cathodic protection for embedded rebar surfaces.

  3. Hydrogen embrittlement of high strength steel electroplated with zincâ  cobalt allo

    OpenAIRE

    Hillier, Elizabeth M. K.; Robinson, M. J.

    2004-01-01

    Slow strain rate tests were performed on quenched and tempered AISI 4340 steel to measure the extent of hydrogen embrittlement caused by electroplating with zincâ  cobalt alloys. The effects of bath composition and pH were studied and compared with results for electrodeposited cadmium and zincâ  10%nickel. It was found that zincâ  1%cobalt alloy coatings caused serious hydrogen embrittlement (EI 0.63); almost as severe as that of cadmium (EI 0.78). Baking cadmium plate...

  4. Modern steels for light automobiles (review)

    Science.gov (United States)

    Tikhonov, A. K.

    1994-10-01

    The article considers the directions of work at VAZ together with metallurgists of the CIS for creating highly efficient economically-alloyed and microalloyed steels; highly ductile forged steels with improved corrosion resistance coated with zinc and with good stamping, welding, and painting capacity. Steels are created for petrol tanks with aluminum-zinc coatings instead of lead, and new heat and corrosion-resistant steels are developed for automobile exhaust gas systems.

  5. Effect of chemical composition of steel on the structure of hot – dip galvanized coating

    Directory of Open Access Journals (Sweden)

    P. Pokorny

    2016-01-01

    Full Text Available This article describes the effect of the content of conventional steel impurity elements on the thickness and composition of the zinc layer. This article is focused primarily on low-temperature, batch hot-dip galvanizing; however, the continuous coating process is also mentioned. The main discussion covers galvanizing from pure zinc melt, and only touches on galvanizing from melts with the usual amounts of aluminium (0,2 wt. %. Silicon, phosphorus, aluminium and sulfur may have an especially negative effect on the mechanical properties of the coating and its final appearance. The content of ballast carbon and manganese has a rather limited effect on composition and coating thickness.

  6. NAVFAC Ocean Thermal Energy Conversion (OTEC) Project; OTEC Technology Development Report

    Science.gov (United States)

    2010-11-01

    INSIDE FACE OF THE PLATE MUST BE SMOOTH AND FREE FROM WELD SLAG . 9255 WELLINGTON ROAD MANASSAS, VA 20110-4121LOCKHEED MARTIN NAVAL FACILITIES...document by their basic designation number shown below: A. A36 Structural Steel American Society for Testing and Materials (ASTM): A123 Zinc (Hot...Galvanized) Coatings on Iron and Steel Products A153 Zinc Coating (Hot Dip) On Iron and Steel Hardware A307 Specification for Carbon Steel Bolts and

  7. Effect of Consuming Zinc-fortified Bread on Serum Zinc and Iron Status of Zinc-deficient Women: A Double Blind, Randomized Clinical Trial.

    Science.gov (United States)

    Badii, Akbar; Nekouei, Niloufar; Fazilati, Mohammad; Shahedi, Mohammad; Badiei, Sajad

    2012-03-01

    After iron deficiency, zinc deficiency is the major micronutrient deficiency in developing countries, and staple food fortification is an effective strategy to prevent and improve it among at-risk-populations. No action has been taken to reduce zinc deficiency via flour fortification so far in Iran, and little is known about the influence of zinc fortification of flour on serum zinc and the iron status, and also about the optimum and effective amount of zinc compound that is used in food fortification. The objective of this study is to evaluate the influence of consuming zinc-fortified breads on the zinc and iron status in the blood serum. In this study, three types of bread were prepared from non-fortified and fortified flours, with 50 and 100 ppm elemental zinc in the form of sulfate. Eighty zinc-deficient women aged 19 to 49 years were randomly assigned to three groups; The volunteers received, daily, (1) a non-fortified bread, (2) a high-zinc bread, and (3) a low-zinc bread for one month. Serum zinc and iron were measured by Atomic Absorption before and after the study. Results showed a significant increase in serum zinc and iron levels in all groups (p 0.05). Absorption of zinc and iron in the group that consumed high-zinc bread was significantly greater than that in the group that received low-zinc bread (p bread improved iron absorption.

  8. Effect of consuming zinc-fortified bread on serum zinc and iron status of zinc-deficient women: A double blind, randomized clinical trial

    Directory of Open Access Journals (Sweden)

    Akbar Badii

    2012-01-01

    Full Text Available After iron deficiency, zinc deficiency is the major micronutrient deficiency in developing countries, and staple food fortification is an effective strategy to prevent and improve it among at-risk-populations. No action has been taken to reduce zinc deficiency via flour fortification so far in Iran, and little is known about the influence of zinc fortification of flour on serum zinc and the iron status, and also about the optimum and effective amount of zinc compound that is used in food fortification. The objective of this study is to evaluate the influence of consuming zinc-fortified breads on the zinc and iron status in the blood serum. In this study, three types of bread were prepared from non-fortified and fortified flours, with 50 and 100 ppm elemental zinc in the form of sulfate. Eighty zinc-deficient women aged 19 to 49 years were randomly assigned to three groups; The volunteers received, daily, (1 a non-fortified bread, (2 a high-zinc bread, and (3 a low-zinc bread for one month. Serum zinc and iron were measured by Atomic Absorption before and after the study. Results showed a significant increase in serum zinc and iron levels in all groups (p 0.05. Absorption of zinc and iron in the group that consumed high-zinc bread was significantly greater than that in the group that received low-zinc bread (p < 0.01. It was concluded that fortification of flour with 50-100 ppm zinc was an effective way to achieve adequate zinc intake and absorption in zinc-deficient people. It also appeared that consuming zinc-fortified bread improved iron absorption.

  9. mRNA Levels of Placental Iron and Zinc Transporter Genes Are Upregulated in Gambian Women with Low Iron and Zinc Status.

    Science.gov (United States)

    Jobarteh, Modou Lamin; McArdle, Harry J; Holtrop, Grietje; Sise, Ebrima A; Prentice, Andrew M; Moore, Sophie E

    2017-07-01

    Background: The role of the placenta in regulating micronutrient transport in response to maternal status is poorly understood. Objective: We investigated the effect of prenatal nutritional supplementation on the regulation of placental iron and zinc transport. Methods: In a randomized trial in rural Gambia [ENID (Early Nutrition and Immune Development)], pregnant women were allocated to 1 of 4 nutritional intervention arms: 1 ) iron and folic acid (FeFol) tablets (FeFol group); 2 ) multiple micronutrient (MMN) tablets (MMN group); 3 ) protein energy (PE) as a lipid-based nutrient supplement (LNS; PE group); and 4 ) PE and MMN (PE+MMN group) as LNS. All arms included iron (60 mg/d) and folic acid (400 μg/d). The MMN and PE+MMN arms included 30 mg supplemental Zn/d. In a subgroup of ∼300 mother-infant pairs, we measured maternal iron status, mRNA levels of genes encoding for placental iron and zinc transport proteins, and cord blood iron levels. Results: Maternal plasma iron concentration in late pregnancy was 45% and 78% lower in the PE and PE+MMN groups compared to the FeFol and MMN groups, respectively ( P Zinc supplementation in the MMN arm was associated with higher maternal plasma zinc concentrations (10% increase; P zinc-uptake proteins, in this case zrt, irt-like protein (ZIP) 4 and ZIP8, were 96-205% lower in the PE+MMN arm than in the intervention arms without added zinc ( P zinc, the placenta upregulates the gene expression of iron and zinc uptake proteins, presumably in order to meet fetal demands in the face of low maternal supply. The ENID trial was registered at www.controlled-trials.com as ISRCTN49285450.

  10. The oxidation of titanium nitride- and silicon nitride-coated stainless steel in carbon dioxide environments

    International Nuclear Information System (INIS)

    Mitchell, D.R.G.; Stott, F.H.

    1992-01-01

    A study has been undertaken into the effects of thin titanium nitride and silicon nitride coatings, deposited by physical vapour deposition and chemical vapour deposition processes, on the oxidation resistance of 321 stainless steel in a simulated advanced gas-cooled reactor carbon dioxide environment for long periods at 550 o C and 700 o C under thermal-cycling conditions. The uncoated steel contains sufficient chromium to develop a slow-growing chromium-rich oxide layer at these temperatures, particularly if the surfaces have been machine-abraded. Failure of this layer in service allows formation of less protective iron oxide-rich scales. The presence of a thin (3-4 μm) titanium nitride coating is not very effective in increasing the oxidation resistance since the ensuing titanium oxide scale is not a good barrier to diffusion. Even at 550 o C, iron oxide-rich nodules are able to develop following relatively rapid oxidation and breakdown of the coating. At 700 o C, the coated specimens oxidize at relatively similar rates to the uncoated steel. A thin silicon nitride coating gives improved oxidation resistance, with both the coating and its slow-growing oxide being relatively electrically insulating. The particular silicon nitride coating studied here was susceptible to spallation on thermal cycling, due to an inherently weak coating/substrate interface. (Author)

  11. Efeito do tipo de revestimento na soldagem a ponto de aços galvanizados Effect of coating type on spot welding of galvanized steel

    Directory of Open Access Journals (Sweden)

    Tarcélio Anício da Silva

    2010-09-01

    Full Text Available Os aços galvanizados são cada vez mais utilizados pela indústria automobilística devido à sua excelente resistência à corrosão e boa trabalhabilidade. A soldagem a pontos por resistência de aços galvanizados apresenta o inconveniente de um maior desgaste dos eletrodos quando comparada com a soldagem de aços não revestidos. Este é causado pela reação do zinco com o cobre do eletrodo, formando uma liga Zn-Cu (latão que diminui a vida útil do eletrodo. No presente trabalho, foram feitos testes de soldagem a ponto utilizando aços livres de intersticiais (IF, revestidos por imersão a quente com zinco puro (GI e liga Zn-Fe (GA. Foram determinados os campos de soldabilidade dinâmicos e a vida útil dos eletrodos para juntas formadas pelas combinações GA/GA, GI/GI e GA/GI. O estudo do campo de soldabilidade dinâmica mostrou que os valores de corrente necessários para a obtenção de uma solda adequada aumentam mais rapidamente para a junta de materiais GI/GI e este efeito foi associado com a maior contaminação do eletrodo pelo Zn do revestimento. Por sua vez, a soldagem da junta GA/GI apresenta taxas de variação desta corrente um pouco maiores do que a da junta GA/GA, mas menores que a da junta GI/GI. Em geral, a junta GA/GI apresentou resultados nos testes de soldagem mais próximos dos da junta GA/GA em comparação com os testes com a junta GI/GI. Isto mostra a influência positiva, do revestimento GA, no aumento do número de pontos de solda, mesmo quando a junta é constituída de aços com dois tipos de revestimentos diferentes (GA e GI.Steels coated with zinc and zinc-iron alloys are being increasingly used by the car industry due to their excellent corrosion resistance and good workability. Spot welding of coated steels has the disadvantage of increasing electrodes wear when compared to uncoated steels. Such wear is caused by the reaction of the zinc coating with the copper of the electrode forming an alloy Zn

  12. Chemical vapor deposition of aluminide coatings on iron, nickel and superalloys

    International Nuclear Information System (INIS)

    John, John T.; De, P.K.; Dubey, Vivekanand; Srinivasa, Raman

    2009-08-01

    Aluminide coatings are a class of intermetallic coatings applied on nickel and cobalt base superalloys and steels to protect them from different forms of environmental degradation at high temperatures. In this report a CVD system that can produce the aluminide coatings on iron, nickel and nickel base alloys has been described and the result of chemical vapor deposition of aluminide coatings on iron specimens, their characterization, and property evaluation have been presented. The CVD system consists of an AlCl 3 bath, a stainless steel retort as a hot-wall reacto, cold traps and vacuum system. Aluminium chloride vapor was carried in a stream of hydrogen gas at a flow rate of 150 SCCM (standard cubic centimeter per minute) into the CVD reactor maintained in the temperature range of 1173 - 1373 K and at a pressure of 1.33 kPa (10 Torr). Aluminum deposition takes place from aluminium subchlorides produced by reaction between AlCl 3 and pure aluminum kept in the CVD reactor. The aluminum diffuses into the iron samples and iron aluminide phases are formed at the surface. The coatings were shining bright and showed good adherence to the substrate. The coatings consisted of FeAl phase over a wide range of experimental conditions. The growth kinetics of the coating followed a parabolic rate law and the mean activation energy was 212 ±16 kJ/mol. Optical microscopic studies on the transverse section of the coating showed that the aluminide coating on iron consisted of two layers. The top layer had a thickness in the range of 20-50 μm, and the under layer had thickness ranging from 35 to 250 μm depending on coating temperature in two hours. The thickness of the aluminide layer increased with coating duration and temperature. Electron microprobe studies (EPMA) showed that the aluminum concentration decreased steadily as distance from the surface increased. TEM studies showed that the outer most layer had a B2 order (of the FeAl phase), which extended even into the under

  13. Study of iron-zinc catalysts by Moessbauer spectroscopy

    International Nuclear Information System (INIS)

    Arriola, S.H.

    1990-01-01

    The Moessbauer parameters were determined on a series of catalyst mixtures of iron and zinc oxides with variable quantities of zinc. A change in the crystal structure of the iron oxide when introducing zinc into the samples was observed. The corundum structure of the α-Fe 2 O 3 phase was transformed into the spinel type of zinc ferrite when zinc oxide was present in any quantity. A strong electronic interaction between the zinc ferrite and the zinc oxide present in excess was evident. The catalysts were analyzed using x-ray fluorescence and x-ray diffraction methods. (author) 10 refs.; 4 figs.; 2 tabs

  14. Electrodeposited zinc/nickel coatings. A review

    Energy Technology Data Exchange (ETDEWEB)

    Shoeib, Madiha A. [Central Metallurgical Research and Development Institute (CMRDI), Helwan, Cairo (Egypt). Surface Coating Dept.

    2011-10-15

    In recent years, the use of electrodeposited zinc-nickel coatings has significantly increased, mainly because of their superior corrosion resistance as compared with zinc. An additional strength of the process is that the proportion of the two metals, and thus the coating properties, can be varied. Initially, these alloy deposits were relatively brittle, with a tendency to crack-formation. More recently, ductile coatings have been developed. Now, as in the past, the emphasis has been on the cathodic corrosion protection which these coatings provide. Their properties can be further enhanced by post-treatment where additional developments have taken place. (orig.)

  15. Effects of iron, tin, and copper on zinc absorption in humans

    International Nuclear Information System (INIS)

    Valberg, L.S.; Flanagan, P.R.; Chamberlain, M.J.

    1984-01-01

    Zinc absorption as measured by body retention of [65Zn]zinc chloride or a turkey test meal extrinsically labeled with 65Zn was determined in human subjects by whole body counting after 7 days. Average 65Zn absorption from zinc chloride in persons with a high iron-absorbing capacity was similar to persons with a low capacity to absorb iron. Inorganic iron, 920 mumol (51 mg), or HB iron, 480 mumol (26 mg), inhibited 65Zn absorption from 92 mumol (6 mg) of zinc chloride. When 610 mumol of iron (34 mg) was added to a turkey test meal containing 61 mumol of zinc (4 mg), 65Zn absorption was not inhibited. Tin, 306 mumol (36 mg), given with zinc chloride or turkey test meals (61 mumol, 4 mg, of Zn) significantly reduced 65Zn absorption. Copper, 79 mumol (5 mg), had no significant effect on the 65Zn absorption from 7.9 mumol (0.5 mg) of zinc chloride. In summary, the capacity to absorb iron did not influence 65Zn absorption, but both inorganic iron and heme-iron inhibited 65Zn absorption from zinc chloride. Inorganic iron had no effect, however, on 65Zn absorption from the turkey test meal. Tin in a large dose also inhibited 65Zn absorption from both zinc chloride and the turkey test meal

  16. Iron binary and ternary coatings with molybdenum and tungsten

    Energy Technology Data Exchange (ETDEWEB)

    Yar-Mukhamedova, Gulmira, E-mail: gulmira-alma-ata@mail.ru [Institute Experimental and Theoretical Physics Al-Farabi Kazakh National University, 050038, Al-Farabi av., 71, Almaty (Kazakhstan); Ved, Maryna; Sakhnenko, Nikolay; Karakurkchi, Anna; Yermolenko, Iryna [National Technical University “Kharkov Polytechnic Institute”, Kharkov (Ukraine)

    2016-10-15

    Highlights: • High quality coatings of double Fe-Mo and ternary Fe-Mo-W electrolytic alloys can be produced both in a dc and a pulsed mode. • Application of unipolar pulsed current allows receiving an increased content of the alloying components and their more uniform distribution over the surface. • It is established that Fe-Mo and Fe-Mo-W coatings have an amorphous structure and exhibit improved corrosion resistance and microhardness as compared with the steel substrate due to the inclusion molybdenum and tungsten. - Abstract: Electrodeposition of Fe-Mo-W and Fe-Mo layers from a citrate solution containing iron(III) on steel and iron substrates is compared. The utilization of iron(III) compounds significantly improved the electrolyte stability eliminating side anodic redox reactions. The influence of concentration ratios and electrodeposition mode on quality, chemical composition, and functional properties of the alloys is determined. It has been found that alloys deposited in pulse mode have more uniform surface morphology and chemical composition and contain less impurities. Improvement in physical and mechanical properties as well as corrosion resistance of Fe-Mo and Fe-Mo-W deposits when compared with main alloy forming metals is driven by alloying components chemical passivity as well as by alloys amorphous structure. Indicated deposits can be considered promising materials in surface hardening technologies and repair of worn out items.

  17. Microstructure and micromechanical properties of electrodeposited Zn–Mo coatings on steel

    Energy Technology Data Exchange (ETDEWEB)

    Kazimierczak, Honorata, E-mail: h.kazimierczak@imim.pl [Institute of Metallurgy and Material Science, Polish Academy of Sciences, 30-059 Krakow, Reymonta 25 (Poland); Ozga, Piotr [Institute of Metallurgy and Material Science, Polish Academy of Sciences, 30-059 Krakow, Reymonta 25 (Poland); Berent, Katarzyna [Academic Centre for Materials and Nanotechnology, AGH University of Science and Technology, 30-059 Krakow, Mickiewicza Av. 30 (Poland); Kot, Marcin [Faculty of Mechanical Engineering and Robotics, AGH University of Science and Technology, 30-059 Krakow, Mickiewicza Av. 30 (Poland)

    2015-07-05

    Highlights: • The conditions for electrodeposition of uniform and compact Zn–Mo coatings have been studied. • Zn–Mo coatings microstructure can be controlled by the molybdenum content. • Surface roughness can be controlled by the content of Mo in coatings. • The value of microhardness grows gradually with the increase of Mo content up to 3 wt.%. - Abstract: The aim of the work was to characterise the new coating material based on zinc with the addition of molybdenum, electrodeposited on steel substrate from nontoxic, citrate based electrolytes. The surface composition of deposits was ascertained by chemical analysis (WDXRF). The morphology of coatings was studied by SEM. The surface morphology and roughness of Zn–Mo coatings on steel was investigated by AFM. The microhardness and Young modulus were determined by indentation technique, whereas the coating adhesion to the substrate was examined by means of scratch test. The optimal ranges of electrodeposition parameters, enabling the preparation of good quality coatings (i.e. uniform, compact, with good adhesion to the substrate), was specified. The morphology of deposits depends significantly on the content of molybdenum and on the thickness of electrodeposited layer. The microhardness of Zn–Mo coating increases with the increase of molybdenum content up to 3 wt.% and then reaches about 3.5 GPa, which is almost five times that of the value of the microhardness of the Zn coating studied.

  18. Characterisation of organic thin film coatings on automobile steel sheets by photothermal methods

    Energy Technology Data Exchange (ETDEWEB)

    Orth, T. [Salzgitter Mannesmann Forschung GmbH, Duisburg (Germany); Fluegge, W. [Salzgitter Mannesmann Forschung GmbH, Salzgitter (Germany); Gibkes, J. [Ruhr-Univ. Bochum (Germany). AG FestKoerperSpektroskopie

    2006-07-01

    In the nineties, the first generation of organic thin film coatings for corrosion protection of zinc-coated thin sheet steel have been introduced. The coating typically consists of a suspension of small zinc particles, embedded in a polymer matrix. In the scope of quality control, the characterisation of the resulting layer structure is of great interest, comprising not only a constant layer thickness and a local homogeneity of the coating, but also the depth distribution of the particles within the layer. Especially the latter parameter does have a direct influence on the spot weldability of the steel sheets. The present work shows, how photothermal methods like modulated infrared radiometry and photoacoustics can be used for a successful depth profiling of the thin film coatings. The sample surface is periodically heated using an intensitymodulated laser beam, and a thermal wave is induced in the layer system. By variation of the modulation frequency of the laser beam, the thermal diffusion length and, as a consequence, the penetration depth of the thermal wave can be adjusted. By a suitable evaluation of the amplitude and phase lag signals as a function of the modulation frequency, accurate depth profiling has been realized which can be used for a very reliable prediction of the welding properties of the product. In the first investigations, artificial samples with well defined extreme distributions of the particles have been analyzed, and in a second step, an evaluation strategy has been developed for real production samples. (orig.)

  19. Antibacterial activity of zinc oxide-coated nanoporous alumina

    Energy Technology Data Exchange (ETDEWEB)

    Skoog, S.A. [Joint Department of Biomedical Engineering, University of North Carolina and North Carolina State University, Box 7115, Raleigh, NC 27695-7115 (United States); Bayati, M.R. [Department of Materials Science and Engineering, North Carolina State University, Box 7907, Raleigh, NC 27695-7907 (United States); Petrochenko, P.E. [Joint Department of Biomedical Engineering, University of North Carolina and North Carolina State University, Box 7115, Raleigh, NC 27695-7115 (United States); Division of Biology, Office of Science and Engineering Laboratories, Center for Devices and Radiological Health, U.S. Food and Drug Administration, Silver Spring, MD 20993 (United States); Stafslien, S.; Daniels, J.; Cilz, N. [Center for Nanoscale Science and Engineering, North Dakota State University, 1805 Research Park Drive, Fargo, ND 58102 (United States); Comstock, D.J.; Elam, J.W. [Energy Systems Division, Argonne National Laboratory, Argonne, IL 60439 (United States); Narayan, R.J., E-mail: roger_narayan@msn.com [Joint Department of Biomedical Engineering, University of North Carolina and North Carolina State University, Box 7115, Raleigh, NC 27695-7115 (United States); Department of Materials Science and Engineering, North Carolina State University, Box 7907, Raleigh, NC 27695-7907 (United States)

    2012-07-25

    Highlights: Black-Right-Pointing-Pointer Atomic layer deposition was used to deposit ZnO on nanoporous alumina membranes. Black-Right-Pointing-Pointer Scanning electron microscopy showed continuous coatings of zinc oxide nanocrystals. Black-Right-Pointing-Pointer Activity against B. subtilis, E. coli, S. aureus, and S. epidermidis was shown. - Abstract: Nanoporous alumina membranes, also known as anodized aluminum oxide membranes, are being investigated for use in treatment of burn injuries and other skin wounds. In this study, atomic layer deposition was used for coating the surfaces of nanoporous alumina membranes with zinc oxide. Agar diffusion assays were used to show activity of zinc oxide-coated nanoporous alumina membranes against several bacteria found on the skin surface, including Bacillus subtilis, Escherichia coli, Staphylococcus aureus, and Staphylococcus epidermidis. On the other hand, zinc oxide-coated nanoporous alumina membranes did not show activity against Pseudomonas aeruginosa, Enterococcus faecalis, and Candida albicans. These results suggest that zinc oxide-coated nanoporous alumina membranes have activity against some Gram-positive and Gram-negative bacteria that are associated with skin colonization and skin infection.

  20. Electrodeposition of zinc--nickel alloys coatings

    Energy Technology Data Exchange (ETDEWEB)

    Dini, J W; Johnson, H R

    1977-10-01

    One possible substitute for cadmium in some applications is a zinc--nickel alloy deposit. Previous work by others showed that electrodeposited zinc--nickel coatings containing about 85 percent zinc and 15 percent nickel provided noticeably better corrosion resistance than pure zinc. Present work which supports this finding also shows that the corrosion resistance of the alloy deposit compares favorably with cadmium.

  1. The anodic dissolution of zinc and zinc alloys in alkaline solution. II. Al and Zn partial dissolution from 5% Al–Zn coatings

    International Nuclear Information System (INIS)

    Vu, T.N.; Mokaddem, M.; Volovitch, P.; Ogle, K.

    2012-01-01

    Graphical abstract: - Abstract: The polarization behavior of a 5 wt% Al–Zn steel coating (Galfan™) has been investigated in alkaline solution using atomic emission spectroelectrochemistry (AESEC). The instantaneous Zn and Al dissolution rates were measured as a function of time during a linear scan and potential step transients. The formation rate of insoluble oxides was determined from the difference between the convoluted total current and the sum of the elemental dissolution currents. It was found that, over a wide potential range, the zinc and aluminum partial currents behaved in a similar way to pure zinc and pure aluminum independently. However, during the period in which zinc was active, aluminum dissolution was inhibited. This is attributed to the inhibitive effect of the first and/or the second states of zinc oxide that are formed during the active potential domain. The third form of zinc oxide, observed at higher potential and responsible for the passivation of zinc dissolution, does not have a measurable effect on the Al dissolution rate.

  2. Influence of iron and zinc status on cadmium accumulation in Bangladeshi women

    International Nuclear Information System (INIS)

    Kippler, Maria; Ekstroem, Eva-Charlotte; Loennerdal, Bo; Goessler, Walter; Akesson, Agneta; El Arifeen, Shams; Persson, Lars-Ake; Vahter, Marie

    2007-01-01

    Cadmium is a widespread environmental contaminant present in food. The absorption in the intestine increases in individuals with low iron stores, but the effect of zinc deficiency is not clear. The aim of the present study was to assess the influence of iron and zinc status on cadmium accumulation in pregnant Bangladeshi women. We measured cadmium in urine from 890 women using inductively coupled plasma mass spectrometry (ICPMS). Further, we also measured ferritin and zinc in plasma. The median cadmium concentration in urine was 0.59 μg/L (adjusted to mean specific gravity of 1.012 g/mL). Analysis of covariance (ANCOVA) showed that urinary cadmium was associated with plasma ferritin and plasma zinc via a significant interaction between dichotomized plasma ferritin and plasma zinc. The analysis was adjusted for age and socioeconomic status. Women with low iron stores and adequate zinc status had significantly higher urinary cadmium compared to women with both adequate iron stores and zinc status. There was no difference in urinary cadmium between women with both low iron stores and zinc status compared to those with both adequate iron stores and zinc status. In conclusion, low iron stores were associated with increased cadmium accumulation, but only at adequate zinc status

  3. Comparative assessment of the microhardness and plastic degradation mechanism of deposited modulated coatings on mild steel

    Science.gov (United States)

    Fayomi, O. S. I.; Anawe, P. A. L.; Inegbenebor, A. O.; Udoye, N. E.

    2018-05-01

    Zinc based coatings modified with aluminium and tin inclusions were electrodeposited in chloride zinc sulfate electrolytes containing a metallic powder of titanium. It was found that presence of these particulates is suitable to obtain ZnAlSn-Ti composites coating that could help increase the microhardnesss characteristics and wear properties. The hardness and wear properties of the deposited coatings were examined with diamond base micro-hardness tester and CETR reciprocating sliding tester respectively. The structural properties were examined with the help of scanning electron microscope. It was observed that structural coating surface impact on the hardness propagation with increases from 33.4 to 299 kgf mm-2 (HVN40), and shows a considerably higher wear resistance from 2.351g/min to 0.002g/min. It is obvious that plastic deformation of the working steel structure is dependent on protective coating and the concentration of the individual particulate.

  4. Phosphate coating on stainless steel 304 sensitized;Recubrimiento fosfatado sobre acero inoxidable 304 sensibilizado

    Energy Technology Data Exchange (ETDEWEB)

    Cruz V, J. P. [IPN, Centro de Investigacion en Ciencia Aplicada y Tecnologia Avanzada, Unidad Altamira, Km. 14.5 Carretera Tampico-Puerto Industrial Altamira, 89600 Altamira, Tamaulipas (Mexico); Vite T, J. [ININ, Carretera Mexico-Toluca s/n, Ocoyoacac 52750, Estado de Mexico (Mexico); Castillo S, M.; Vite T, M., E-mail: jpcruz@ipn.m [IPN, Escuela Superior de Ingenieria Mecanica y Electrica, Seccion de Estudios de Posgrado e Investigacion, Unidad Profesional -Adolfo Lopez Mateos-, Zacatenco, 07738 Mexico, D. F. (Mexico)

    2009-07-01

    The stainless steel 304 can be sensitized when welding processes are applied, that causes the precipitation of chromium carbide in the grain limits, being promoted in this way the formation of galvanic cells and consequently the corrosion process. Using a phosphate coating is possible to retard the physiochemical damages that can to happen in the corrosion process. The stainless steel 304 substrate sensitized it is phosphate to base of Zn-Mn, in a immersion cell very hot. During the process was considered optimization values, for the characterization equipment of X-rays diffraction and scanning electron microscopy was used. The XRD technique confirmed the presence of the phases of manganese phosphate, zinc phosphate, as well as the phase of the stainless steel 304. When increasing the temperature from 60 to 90 C in the immersion process a homogeneous coating is obtained. (Author)

  5. Characterization of D2 tool steel friction surfaced coatings over low carbon steel

    International Nuclear Information System (INIS)

    Sekharbabu, R.; Rafi, H. Khalid; Rao, K. Prasad

    2013-01-01

    Highlights: • Solid state coating by friction surfacing method. • D2 tool steel is coated over relatively softer low carbon steel. • Defect free interface between tool steel coating and low carbon steel substrate. • D2 coatings exhibited higher hardness and good wear resistance. • Highly refined martensitic microstructure in the coating. - Abstract: In this work D2 tool steel coating is produced over a low carbon steel substrate using friction surfacing process. The process parameters are optimized to get a defect free coating. Microstructural characterization is carried out using optical microscopy, scanning electron microscopy and X-ray diffraction. Infrared thermography is used to measure the thermal profile during friction surfacing of D2 steel. Wear performance of the coating is studied using Pin-on-Disk wear tests. A lower rotational speed of the consumable rod and higher translational speed of the substrate is found to result in thinner coatings. Friction surfaced D2 steel coating showed fine-grained martensitic microstructure compared to the as-received consumable rod which showed predominantly ferrite microstructure. Refinement of carbides in the coating is observed due to the stirring action of the process. The infrared thermography studies showed the peak temperature attained by the D2 coating to be about 1200 °C. The combined effect of martensitic microstructure and refined carbides resulted in higher hardness and wear resistance of the coating

  6. Iron and Zinc Nutrition in the Economically-Developed World: A Review

    Directory of Open Access Journals (Sweden)

    Alison O. Booth

    2013-08-01

    Full Text Available This review compares iron and zinc food sources, dietary intakes, dietary recommendations, nutritional status, bioavailability and interactions, with a focus on adults in economically-developed countries. The main sources of iron and zinc are cereals and meat, with fortificant iron and zinc potentially making an important contribution. Current fortification practices are concerning as there is little regulation or monitoring of intakes. In the countries included in this review, the proportion of individuals with iron intakes below recommendations was similar to the proportion of individuals with suboptimal iron status. Due to a lack of population zinc status information, similar comparisons cannot be made for zinc intakes and status. Significant data indicate that inhibitors of iron absorption include phytate, polyphenols, soy protein and calcium, and enhancers include animal tissue and ascorbic acid. It appears that of these, only phytate and soy protein also inhibit zinc absorption. Most data are derived from single-meal studies, which tend to amplify impacts on iron absorption in contrast to studies that utilize a realistic food matrix. These interactions need to be substantiated by studies that account for whole diets, however in the interim, it may be prudent for those at risk of iron deficiency to maximize absorption by reducing consumption of inhibitors and including enhancers at mealtimes.

  7. Electrodeposition of zinc–silica composite coatings: challenges in incorporating functionalized silica particles into a zinc matrix

    Directory of Open Access Journals (Sweden)

    Tabrisur Rahman Khan, Andreas Erbe, Michael Auinger, Frank Marlow and Michael Rohwerder

    2011-01-01

    Full Text Available Zinc is a well-known sacrificial coating material for iron and co-deposition of suitable particles is of interest for further improving its corrosion protection performance. However, incorporation of particles that are well dispersible in aqueous electrolytes, such as silica particles, is extremely difficult. Here, we report a detailed study of Zn–SiO2 nanocomposite coatings deposited from a zinc sulfate solution at pH 3. The effect of functionalization of the silica particles on the electro-codeposition was investigated. The best incorporation was achieved for particles modified with SiO2–SH, dithiooxamide or cysteamine; these particles have functional groups that can strongly interact with zinc and therefore incorporate well into the metal matrix. Other modifications (SiO2–NH3+, SiO2–Cl and N,N-dimethyldodecylamine of the silica particles lead to adsorption and entrapment only.

  8. Theoretical Investigation of the Interfacial Reactions during Hot-Dip Galvanizing of Steel

    Science.gov (United States)

    Mandal, G. K.; Balasubramaniam, R.; Mehrotra, S. P.

    2009-03-01

    In the modern galvanizing line, as soon as the steel strip enters the aluminum-containing zinc bath, two reactions occur at the strip and the liquid-zinc alloy interface: (1) iron rapidly dissolves from the strip surface, raising the iron concentration in the liquid phase at the strip-liquid interface; and (2) aluminum forms a stable aluminum-iron intermetallic compound layer at the strip-coating interface due to its greater affinity toward iron. The main objective of this study is to develop a simple and realistic mathematical model for better understanding of the kinetics of galvanizing reactions at the strip and the liquid-zinc alloy interface. In the present study, a model is proposed to simulate the effect of various process parameters on iron dissolution in the bath, as well as, aluminum-rich inhibition layer formation at the substrate-coating interface. The transient-temperature profile of the immersed strip is predicted based on conductive and convective heat-transfer mechanisms. The inhibition-layer thickness at the substrate-coating interface is predicted by assuming the cooling path of the immersed strip consists of a series of isothermal holds of infinitesimal time-step. The influence of galvanizing reaction is assessed by considering nucleation and growth mechanisms at each hold time, which is used to estimate the total effect of the immersion time on the formation mechanism of the inhibition layer. The iron- dissolution model is developed based on well established principles of diffusion taking into consideration the area fraction covered by the intermetallic on the strip surface during formation of the inhibition layer. The model can be effectively used to monitor the dross formation in the bath by optimizing the process parameters. Theoretical predictions are compared with the findings of other researchers. Simulated results are in good agreement with the theoretical and experimental observation carried out by other investigators.

  9. Preparation and chemical stability of iron-nitride-coated iron microparticles

    International Nuclear Information System (INIS)

    Luo Xin; Liu Shixiong

    2007-01-01

    Iron-nitride-coated iron microparticles were prepared by nitridation of the surface of iron microparticles with ammonia gas at a temperature of 510 deg. C. The phases, composition, morphology, magnetic properties, and chemical stability of the particles were studied. The phases were α-Fe, ε-Fe 3 N, and γ-Fe 4 N. The composition varied from the core to the surface, with 99.8 wt% Fe in the core, and 93.8 wt% Fe and 6 wt% N in the iron-nitride coating. The thickness of the iron-nitride coating was about 0.28 μm. The chemical stability of the microparticles was greatly improved, especially the corrosion resistance in corrosive aqueous media. The saturation magnetization and the coercive force were 17.1x10 3 and 68 kA/m, respectively. It can be concluded that iron-nitride-coated iron microparticles will be very useful in many fields, such as water-based magnetorheological fluids and polishing fluids

  10. Experimental observation of zinc dialkyl dithiophosphate (ZDDP)-induced iron sulphide formation

    Energy Technology Data Exchange (ETDEWEB)

    Soltanahmadi, Siavash, E-mail: s.soltanahmadi@leeds.ac.uk [Institute of Functional Surfaces, School of Mechanical Engineering, University of Leeds, LS2 9JT (United Kingdom); Morina, Ardian [Institute of Functional Surfaces, School of Mechanical Engineering, University of Leeds, LS2 9JT (United Kingdom); Eijk, Marcel C.P. van; Nedelcu, Ileana [SKF Engineering and Research Centre, 3430 DT Nieuwegein (Netherlands); Neville, Anne [Institute of Functional Surfaces, School of Mechanical Engineering, University of Leeds, LS2 9JT (United Kingdom)

    2017-08-31

    Graphical abstract: Chemical analysis of ZDDP-induced tribofilm under severe boundary lubricated regime in nano and micro-meter scales.▪ - Highlights: • A ZDDP-derived locally formed iron-sulphide layer is detected on the steel surface. • The iron-sulphide is a 5–10 nm thin distinct layer at steel-phosphate interface. • Near the surface-crack site the elemental distribution of the tribofilm is altered. • Sulphur concentration is enhanced in the iron-sulphide layer near the cracked-site. • ZDDP elements are detected inside the crack with a greater contribution of sulphur. - Abstract: Zinc dialkyl dithiophosphate (ZDDP) as a well-known anti-wear additive enhances the performance of the lubricant beyond its wear-protection action, through its anti-oxidant and Extreme Pressure (EP) functionality. In spite of over thirty years of research attempting to reveal the mechanism of action of ZDDP, there are still some uncertainties around the exact mechanisms of its action. This is especially the case with the role of sulphide layer formed in the tribofilm and its impact on surface fatigue. Although iron sulphide on the substrate is hypothesised in literature to form as a separate layer, there has been no concrete experimental observation on the distribution of the iron sulphide as a dispersed precipitate, distinct layer at the steel substrate or both. It remains to be clarified whether the iron sulphide layer homogeneously covers the surface or locally forms at the surface. In the current study a cross section of the specimen after experiment was prepared and has been investigated with Transmission Electron Microscopy (TEM) and Energy-Dispersive X-ray (EDX) elemental analysis. A 5–10 nm iron sulphide layer is visualised on the interface as a separate layer underneath the phosphate layer with an altered distribution of tribofilm elements near the crack site. The iron sulphide interface layer is more visible near the crack site where the concentration of the

  11. Experimental observation of zinc dialkyl dithiophosphate (ZDDP)-induced iron sulphide formation

    International Nuclear Information System (INIS)

    Soltanahmadi, Siavash; Morina, Ardian; Eijk, Marcel C.P. van; Nedelcu, Ileana; Neville, Anne

    2017-01-01

    Graphical abstract: Chemical analysis of ZDDP-induced tribofilm under severe boundary lubricated regime in nano and micro-meter scales.▪ - Highlights: • A ZDDP-derived locally formed iron-sulphide layer is detected on the steel surface. • The iron-sulphide is a 5–10 nm thin distinct layer at steel-phosphate interface. • Near the surface-crack site the elemental distribution of the tribofilm is altered. • Sulphur concentration is enhanced in the iron-sulphide layer near the cracked-site. • ZDDP elements are detected inside the crack with a greater contribution of sulphur. - Abstract: Zinc dialkyl dithiophosphate (ZDDP) as a well-known anti-wear additive enhances the performance of the lubricant beyond its wear-protection action, through its anti-oxidant and Extreme Pressure (EP) functionality. In spite of over thirty years of research attempting to reveal the mechanism of action of ZDDP, there are still some uncertainties around the exact mechanisms of its action. This is especially the case with the role of sulphide layer formed in the tribofilm and its impact on surface fatigue. Although iron sulphide on the substrate is hypothesised in literature to form as a separate layer, there has been no concrete experimental observation on the distribution of the iron sulphide as a dispersed precipitate, distinct layer at the steel substrate or both. It remains to be clarified whether the iron sulphide layer homogeneously covers the surface or locally forms at the surface. In the current study a cross section of the specimen after experiment was prepared and has been investigated with Transmission Electron Microscopy (TEM) and Energy-Dispersive X-ray (EDX) elemental analysis. A 5–10 nm iron sulphide layer is visualised on the interface as a separate layer underneath the phosphate layer with an altered distribution of tribofilm elements near the crack site. The iron sulphide interface layer is more visible near the crack site where the concentration of the

  12. Evaluation of Moisture-Cure Urethane Coatings for Compliance with Industry Specifications

    Science.gov (United States)

    2011-12-01

    polyurethane coating with a thermoset binder and micaceous iron oxide pigment reinforcement. Since SSPC paint specifications are designed for zinc ...Outside Coating System No.2 (minimum AWWA OFT 7.5 mils) 1 ct. Corothane I GalvaPac Zinc Primer@ 3.0 mils dft 1 ct. Corothane Iron ox B@ 3.0 mils dft...Substrates Over properly prepared: Ferrous Metal Galvanized Metal Aluminium/Non-Ferrous Metal Ductile Iron Previously Existing Coatings

  13. Removal of dissolved heavy metals from pre-settled stormwater runoff by iron-oxide coated sand (IOCS)

    DEFF Research Database (Denmark)

    Møller, J.; Ledin, Anna; Mikkelsen, Peter Steen

    2002-01-01

    (Pb=20, Cu=40, Zn=110, and Cr=15 ppb). Column experiments were conducted to test the influence of the infiltration rate (1 or 3 m/h) and the type of iron(hydr)oxide mineral (amorphous ferrihydrite and goethite coated sand). The results show that at least 90% of lead, copper and zinc can be removed......Sorption to iron-oxide coated sand (IOCS) is a promosing technology for removal of the dissolved heavy metal fraction in stormwater runoff. The development of a new technology is necessary since studies of stormwater runoff from traffic areas indicate that an oil separator and detention pond may...... by IOCS after 480 pore volumes. Control columns with uncoated filter sand show that lead, copper and zinc were removed with >95%, 35% and 5%, respectively. The removal of the negative metaloxy-ion, CrO4-3 was insignificant in both IOCS and sand columns at pH=7.7. Destruction of the columns after...

  14. Electrochemical impedance spectroscopy and zero resistance ammeters (ZRA) as tools for studying the behaviour of zinc-rich inorganic coatings

    International Nuclear Information System (INIS)

    Novoa, X.R.; Izquierdo, M.; Merino, P.; Espada, L.

    1989-01-01

    Impedance spectra obtained from zinc-rich inorganic coatings after one year of atmospheric exposure, have been interpreted on the basis of the study of the galvanic couple Zn/Fe, using a potentiostat combined with two ZRA. The area ratio of Zn/Fe is one of the factors conditioning the cathodic protection of iron. When this ratio is locally 1:1 or lower, corrosion spots are detected on iron and the overall impedance spectra shows a 'flattened' shape at low frequencies. The type of atmosphere determines the durability and evolution of the coating's protection mechanism. (author) 9 refs., 13 figs

  15. Identifying the optimal HVOF spray parameters to attain minimum porosity and maximum hardness in iron based amorphous metallic coatings

    Directory of Open Access Journals (Sweden)

    S. Vignesh

    2017-04-01

    Full Text Available Flow based Erosion – corrosion problems are very common in fluid handling equipments such as propellers, impellers, pumps in warships, submarine. Though there are many coating materials available to combat erosion–corrosion damage in the above components, iron based amorphous coatings are considered to be more effective to combat erosion–corrosion problems. High velocity oxy-fuel (HVOF spray process is considered to be a better process to coat the iron based amorphous powders. In this investigation, iron based amorphous metallic coating was developed on 316 stainless steel substrate using HVOF spray technique. Empirical relationships were developed to predict the porosity and micro hardness of iron based amorphous coating incorporating HVOF spray parameters such as oxygen flow rate, fuel flow rate, powder feed rate, carrier gas flow rate, and spray distance. Response surface methodology (RSM was used to identify the optimal HVOF spray parameters to attain coating with minimum porosity and maximum hardness.

  16. Effect Of Joint Iron And Zinc Supplementation On Malarial Infection ...

    African Journals Online (AJOL)

    Adjusted geometric mean serum ferritin concentration in the Iron-zinc Group was significantly higher than in the Control Group (22.9 fg/L versus 16.9 fg/L), F (1, 156) = 6.336, p = 0.013. Conclusions: Joint iron and zinc supplementation appears to be a better option than iron-only supplementation in malaria-endemic areas.

  17. Immobilization of bacterial S-layer proteins from Caulobacter crescentus on iron oxide-based nanocomposite: synthesis and spectroscopic characterization of zincite-coated Fe₂O₃ nanoparticles.

    Science.gov (United States)

    Habibi, Neda

    2014-05-05

    Zinc oxide was coated on Fe2O3 nanoparticles using sol-gel spin-coating. Caulobacter crescentus have a crystalline surface layer (S-layer), which consist of one protein or glycoprotein species. The immobilization of bacterial S-layers obtained from C. crescentus on zincite-coated nanoparticles of iron oxide was investigated. The SDS PAGE results of S-layers isolated from C. crescentus showed the weight of 50 KDa. Nanoparticles of the Fe2O3 and zinc oxide were synthesized by a sol-gel technique. Fe2O3 nanoparticles with an average size of 50 nm were successfully prepared by the proper deposition of zinc oxide onto iron oxide nanoparticles surface annealed at 450 °C. The samples were characterized by field-emission scanning electron microscope (FESEM), atomic force microscopy (AFM), powder X-ray diffraction (XRD) and Fourier-transform infrared spectroscopy (FT-IR). Copyright © 2014 Elsevier B.V. All rights reserved.

  18. Study of Doppler broadened annihilation spectra in zinc and zinc-containing 0.05 at. % iron

    International Nuclear Information System (INIS)

    Troev, T.; Zolov, R.; Dimova, V.; Levay, B.

    1979-01-01

    The Doppler broadening of annihilation gamma spectra obtained from positron-electron annihilation in pure polycrystalline zinc and zinc-containing 0.05 at. % iron have been investigated. The line shapes were measured by a Ge(Li) detector in coincidence with a NaI(Tl) scintillation detector. The results are quite consistent with those expected from the trapping model. The positrons are trapped by impurity atoms and vacancy-impurity pairs in zinc containing 0.05 at. % iron. (author)

  19. Tribological performance of Zinc soft metal coatings in solid lubrication

    Science.gov (United States)

    Regalla, Srinivasa Prakash; Krishnan Anirudh, V.; Reddy Narala, Suresh Kumar

    2018-04-01

    Solid lubrication by soft coatings is an important technique for superior tribological performance in machine contacts involving high pressures. Coating with soft materials ensures that the subsurface machine component wear decreases, ensuring longer life. Several soft metal coatings have been studied but zinc coatings have not been studied much. This paper essentially deals with the soft coating by zinc through electroplating on hard surfaces, which are subsequently tested in sliding experiments for tribological performance. The hardness and film thickness values have been found out, the coefficient of friction of the zinc coating has been tested using a pin on disc wear testing machine and the results of the same have been presented.

  20. Serum Zinc, Iron and Copper Concentrations in Dogs Infected with Hepatozoon canis

    Directory of Open Access Journals (Sweden)

    Kamil Seyrek

    2009-01-01

    Full Text Available In Turkey, canine hepatozoonosis is an emerging infection with a large number of cases detected during the past five years. In the present study, serum zinc, copper and iron concentrations of dogs infected with Hepatozoon canis were measured for the first time. Compared to the controls (n = 10, serum zinc and iron concentrations in infected animals (n = 14 decreased significantly (p p p Hepatozoon canis infection may cause alterations in serum zinc iron and copper concentrations. Furthermore, in the treatment of infected animals addition of zinc and iron to the ration of infected animals should be taken into consideration.

  1. Plasma melting and recycling technology for decommissioning material. Removal of zinc and lead of ferrous scrap

    International Nuclear Information System (INIS)

    Ikeda, Koichi; Amakawa, Tadashi; Yasui, Shinji

    2001-01-01

    A great amount of nonradioactive waste such as concrete, metal and the like, will be generated intensively in a short period when dismantling nuclear power plants. Thus, it is very important for smooth dismantling to promote their recycling. Melting operates conditions to recycle metal easily, but degrades the quality by contamination of tramp elements. So it was performed to melt carbon steel coated with anti-corrosive paint including lead, zinc, etc. and to analyze the steel grade for study of obtaining the desired grade. On some test conditions, concentration of lead and zinc just after melting all samples lowered less than target concentration which was permissible for cast iron. About the unsatisfactory conditions when a lot of slag generated, concentration of zinc was simulated changing the sequence of plasma melting. The result showed that an efficient sequence controlled input energy to maintain molten bath after melting all samples as quickly as possible. (author)

  2. Counter diffusion of zinc and iron in alluvial soil

    International Nuclear Information System (INIS)

    Rattan, R.K.; Deb, D.L.

    1980-01-01

    Half cell technique showed that an increase in moisture tension and CaCO 3 content caused reduction in the counter diffusion coefficients of zinc and iron in an alluvial soil. Increases in bulk density, ambient temperature and concentration of synthetic chelating agents e.g. EDTA and DTPA increased the counter diffusion coefficients of both zinc and iron. (author)

  3. Zinc and iron status during pregnancy of Filipino women.

    Science.gov (United States)

    de Jong, Nynke; Romano, Aurora B Ampong; Gibson, Rosalind S

    2002-01-01

    Low birthweight is associated with maternal anaemia and, in some circumstances, with low iron and zinc status, but this relationship has not been investigated in the Philippines. In this study, we assessed the prevalence of anaemia and suboptimal iron and zinc status in pregnant women from three geographical regions (mountain, coast, city) of Zamboanga del Sur province at 24 weeks (n = 305). and again at 36 weeks (n = 127), gestation. At 24 weeks, 34% were anaemic (i.e., haemoglobin values (i.e., 11 x 10(9)/L; 19%) and serum C-reactive protein (> 15 mg/L; 3%). Of the women surveyed, 20% were iron depleted but not anaemic, and 15% were zinc deficient (i.e., serum zinc values at 24 weeks gestation had infants with lower birthweights than those with values > or = 105 g/L and > or = 7.1 micromol/L, respectively. However, in the multivariate model, the contribution of maternal haemoglobin to the variance in birthweight at 24 weeks gestation was non-significant, although modest for serum zinc. Anaemia and/or suboptimal zinc status during pregnancy may be related to low birthweight in the Philippines, and their aetiology deserves further study.

  4. Electrodeposition of zinc-doped silane films for corrosion protection of mild steels

    International Nuclear Information System (INIS)

    Wu Liankui; Hu Jiming; Zhang Jianqing

    2012-01-01

    Highlights: ► Metallic zinc is doped into organosilane films by one-step electrodeposition. ► The composite films exhibit the improved corrosion resistance of mild steels. ► Zinc-doping provides additional cathodic protection to the mild steels. - Abstract: Organosilane/zinc composite films are prepared by one-step electrodeposition onto cold-rolled steels for corrosion protection. Electrochemical impedance spectroscopy measurement, bulk solution immersion and wet heat tests all show that the composite films have improved corrosion performance. X-ray photoelectron spectroscopy measurement suggests the successful encapsulation of metallic zinc. The embedding of metallic zinc results in negative shift in open-circuit potential of the film-covered electrodes. Such cathodic protection effect given by the metallic zinc provides the improved corrosion resistance of the composite films.

  5. Adsorption of poly(vinyl formamide-co-vinyl amine) (PVFA-co-PVAm) polymers on zinc, zinc oxide, iron, and iron oxide surfaces.

    Science.gov (United States)

    Seifert, Susan; Simon, Frank; Baumann, Giesela; Hietschold, Michael; Seifert, Andreas; Spange, Stefan

    2011-12-06

    The adsorption of poly(vinyl formamide) (PVFA) and the statistic copolymers poly(vinyl formamide-co-vinyl amine) (PVFA-co-PVAm) onto zinc and iron metal particles as well as their oxides was investigated. The adsorbates were characterized by means of XPS, DRIFT spectroscopy, wet chemical analysis, and solvatochromic probes. Dicyano-bis-(1,10-phenanthroline)-iron(II) (1), 3-(4-amino-3-methylphenyl)-7-phenyl-benzo-[1,2-b:4,5-b']difuran-2,6-dione (2), and 4-tert-butyl-2-(dicyano-methylene)-5-[4-(diethylamino)-benzylidene]-Δ(3)-thiazoline (3) as solvatochromic probes were coadsorbed onto zinc oxide to measure various effects of surface polarity. The experimental findings showed that the adsorption mechanism of PVFA and PVFA-co-PVAm strongly depends on the degree of hydrolysis of PVFA and pH values and also on the kind of metal or metal oxide surfaces that were employed as adsorbents. The adsorption mechanism of PVFA/PVFA-co-PVAm onto zinc oxide and iron oxide surfaces is mainly affected by electrostatic interactions. Particularly in the region of pH 5, the adsorption of PVFA/PVFA-co-PVAm onto zinc and iron metal particles is additionally influenced by redox processes, dissolution, and complexation reactions. © 2011 American Chemical Society

  6. Noise pollution in iron and steel industry

    International Nuclear Information System (INIS)

    Bisio, G.; Piromalli, W.; Acerbo, P.

    1999-01-01

    Iron and steel industry is characterized by high energy consumption and thus present remarkable problems from the point of view of noise pollution. The aims of this paper is to examine characteristic and acoustical emissions and immisions of some fundamentals iron and steel plants with several remarks on the possible measures to reduce noise pollution. For a large integrate iron and steel system, some surveys are shown with all devices running and, in addition, comparisons are made with other surveys when the main devices were out of service owing to great maintenance works [it

  7. Iron and steel research at CENIM

    International Nuclear Information System (INIS)

    Medina, S. F.; Lopez, F.; Morcillo, M.

    2003-01-01

    In 2002 the National Centre for Metallurgical Research (CENIM) celebrated its 39th anniversary. During this time, steel has been the most studied material of all the metals and alloys researched in the different projects funded by national science and technology plans, European metallurgical research programmes, and by the iron and steel making companies who over the years have placed their trust in the research work undertaken at CENIM. Two generations of researchers have dedicated their careers to studying the different aspects of steel, from primary metallurgy considering iron ores and enrichment processes, the thermodynamics of reactions in the blast furnace and in the ladle, thermal and thermomechanical treatments, the physical metallurgy of steels, their mechanical properties, and finally their deterioration in a wide range of media of different aggressivities. CENIM maintains its commitment to iron and steel research, drawing attention to the vast amount of research work undertaken and financed within the framework of the ECSC programme since Spain joined the European Community in January 1986. (Author) 3 refs

  8. Formation of coatings from a liquid phase on the surface of iron-base alloys

    Directory of Open Access Journals (Sweden)

    A. Tatarek

    2008-12-01

    Full Text Available The study discloses the present state of the art regarding the technology and investigations of the phenomena that take place during the formation and growth of aluminum and zinc coatings hot-dip formed on iron products. In its cognitive aspect, the study offers an in-depth analysis of the partial processes that proceed in metal bath at the solid body – liquid metal interface. It is expected that the present study will help in a more detailed description of the respective phenomena and in full explanation of the mechanism of the coating growth, taking as an example the growth of aluminum coatings. The obtained results can serve as a background for some general conclusions regarding the thickness evolution process in other hot-dip coatings.

  9. Application of strip-reduction-test in hte evaluation of lubricants developed in Enform project

    DEFF Research Database (Denmark)

    Andreasen, Jan Lasson; Olsson, David Dam; Gazvoda, S.

    2001-01-01

    The performance of three different lubricants in relation to sheet metal forming of steel, Zinc coated steel and stainless steel is investigated in the present paper. A strip reduction test simulating can wall ironing is used. The test was originally developed for determining the limits...... of lubrication in forming of stainless steel by quantification of the degree of galling. The present results show that the test methodology to some extend can be used in testing of lubricants for Zinc coated steels whereas the lubricant performance in forming of steel is more complicated to quantify since...

  10. Evaluation of Application Methods Efficiency of Zinc and Iron for Canola(Brassica napus L.

    Directory of Open Access Journals (Sweden)

    Ahmad BYBORDI

    2010-03-01

    Full Text Available In order to evaluation of application method efficiency of zinc and iron microelements in canola, an experiment was conducted in the Agricultural Research Station of Eastern Azerbaijan province in 2008. The experimental design was a RCBD with eight treatments (F1: control, F2: iron, F3: zinc, F4: iron + zinc in the form of soil utility, F5: iron, F6: zinc, F7: iron+ zinc in the form of solution foliar application, and F8: iron + zinc in the form of soil utility and foliar application. Analysis of variance showed that there were significant differences among treatments on given traits, antioxidant enzymes activity, fatty acids percentage, plant height, seed weight to capitulum weight ratio, protein percentage, oil percentage, oil yield, 1000 seed weight, seed yield, nitrogen, phosphorous and potassium percentage of leaves, zinc and iron content of leaves and capitulum diameters. The highest seed yield, oil yield, oil percentage, 1000 seed weight, seed weight to capitulum weight ratio and protein percentage were obtained from the soil and foliar application of iron + zinc treatments (F8. Also, the highest amounts of nitrogen, phosphorous and potassium concentration in leaves were achieved from control treatment which was an indication of non-efficiency of iron and zinc on the absorption rate of these substances in the leaves. The correlation between effective traits on the seed yield, such as, capitalism diameter, number of seed rows in capitulum, seed weight to capitulum weight ratio and 1000 seed weight were positively significant. In general, foliar and soil application of zinc and iron had the highest efficiency in aspect of seed production. The comparison of the various methods of fertilization showed that foliar application was more effective than soil application. Also, micronutrient foliar application increased concentration of elements, especially zinc and iron. Antioxidant enzymes activity was different in response to treatments also the

  11. Tissue levels of iron, copper, zinc and magnesium in iron deficient rats

    African Journals Online (AJOL)

    The effects of iron deficiency on the levels of iron, copper, zinc and magnesium in the brain, liver, kidney, heart and lungs of albino rats (Rattus novergicus) was investigated. Forty rats were divided into two groups and the first group was fed a control diet containing 1.09g iron/kg diet while the test group was fed diet ...

  12. Water requirements of the iron and steel industry

    Science.gov (United States)

    Walling, Faulkner B.; Otts, Louis Ethelbert

    1967-01-01

    Twenty-nine steel plants surveyed during 1957 and 1958 withdrew from various sources about 1,400 billion gallons of water annually and produced 40.8 million tons of ingot steel. This is equivalent to about 34,000 gallons of water per ton of steel. Fifteen iron ore mines and fifteen ore concentration plants together withdrew annually about 89,000 million gallons to produce 15 million tons of iron ore concentrate, or 5,900 gallons per ton of concentrate. About 97 percent of the water used in the steel plants came from surface sources, 2.2 percent was reclaimed sewage, and 1.2 percent was ground water. Steel plants supplied about 96 percent of their own water requirements, although only three plants used self-supplied water exclusively. Water used by the iron ore mines and concentration plants was also predominantly self supplied from surface source. Water use in the iron and steel industry varied widely and depended on the availability of water, age and condition of plants and equipment, kinds of processes, and plant operating procedures. Gross water use in integrated steel plants ranged from 11,200 to 110,000 gallons per ton of steel ingots, and in steel processing plants it ranged from 4,180 to 26,700 gallons per ton. Water reuse also varied widely from 0 to 18 times in integrated steel plants and from 0 to 44 times in steel processing plants. Availability of water seemed to be the principal factor in determining the rate of reuse. Of the units within steel plants, a typical (median) blast furnace required 20,500 gallons of water per ton of pig iron. At the 1956-60 average rate of pig iron consumption, this amounts to about 13,000 gallons per ton of steel ingots or about 40 percent of that required by a typical integrated steel plant 33,200 gallons per ton. Different processes of iron ore concentration are devised specifically for the various kinds of ore. These processes result in a wide range of water use from 124 to 11,300 gallons of water per ton of iron ore

  13. Effects of temperature on the corrosion behavior of coated carbon steel in 1 wt.% sodium chloride (NaCl) solution

    Science.gov (United States)

    Razak, Khalil Abdul; Fuad, Mohd Fazril Irfan Ahmad; Alias, Nur Hashimah; Othman, Nur Hidayati; Zahari, Muhammad Imran

    2017-12-01

    Special attention has been paid in the past decade on the use of metal corrosion protection to conserve natural resources and to improve the performance of engine, build structures and other equipment. Coating is considered as one of the promising methods that can be used to protect the metal against corrosion. However, not many attentions have been given on the evaluation of coating mechanism towards corrosion protection. In this work, the performance of zinc-rich paint (ZRP) was investigated under saltwater environment as to simulate the nature of corrosion in seawater. The adhesion of the coated steel was also studied to determine the adherence of the coatings to the metal substrate. Results obtained from the immersion test was then used to determine the corrosion rate of the coatings. The mechanisms and the function of ZRP as a protection layer were also investigated. By using 3 coated system of ZRP, the corrosion rate of the steel was observed to decrease thus provide better protection in seawater environment.

  14. New perspectives on the regulation of iron absorption via cellular zinc concentrations in humans.

    Science.gov (United States)

    Knez, Marija; Graham, Robin D; Welch, Ross M; Stangoulis, James C R

    2017-07-03

    Iron deficiency is the most prevalent nutritional deficiency, affecting more than 30% of the total world's population. It is a major public health problem in many countries around the world. Over the years various methods have been used with an effort to try and control iron-deficiency anemia. However, there has only been a marginal reduction in the global prevalence of anemia. Why is this so? Iron and zinc are essential trace elements for humans. These metals influence the transport and absorption of one another across the enterocytes and hepatocytes, due to similar ionic properties. This paper describes the structure and roles of major iron and zinc transport proteins, clarifies iron-zinc interactions at these sites, and provides a model for the mechanism of these interactions both at the local and systemic level. This review provides evidence that much of the massive extent of iron deficiency anemia in the world may be due to an underlying deficiency of zinc. It explains the reasons for predominance of cellular zinc status in determination of iron/zinc interactions and for the first time thoroughly explains mechanisms by which zinc brings about these changes.

  15. Enhanced microwave absorption in ZnO/carbonyl iron nano-composites by coating dielectric material

    Energy Technology Data Exchange (ETDEWEB)

    Zhou Chang [School of Physics and Material Science, Anhui University, Hefei 230036 (China); Key Laboratory of Opto-electronic Information Acquisition and Manipulation Ministry of Education, Anhui University, Hefei 230039 (China); Fang Qingqing, E-mail: physfangqq@126.com [School of Physics and Material Science, Anhui University, Hefei 230036 (China) and Key Laboratory of Opto-electronic Information Acquisition and Manipulation Ministry of Education, Anhui University, Hefei 230039 (China); Yan Fangliang; Wang Weina; Wu Keyue; Liu Yanmei; Lv Qingrong; Zhang Hanming; Zhang Qiping; Li Jinguang; Ding Qiongqiong [School of Physics and Material Science, Anhui University, Hefei 230036 (China); Key Laboratory of Opto-electronic Information Acquisition and Manipulation Ministry of Education, Anhui University, Hefei 230039 (China)

    2012-05-15

    The microwave absorption properties of zinc oxide/carbonyl iron composite nanoparticles fabricated by high energy ball milling were studied at 0-20 GHz. Experiments showed that ZnO as a kind of dielectric material coating carbonyl iron particles made the bandwidth of reflection loss (RL)<-5 dB expanding to the low frequency, and enhanced absorption effect obviously. For a 3 mm thickness absorber of ZnO/carbonyl iron after 30 h milling, the values of RL<-5 dB and RL<-8 dB were obtained in the frequency range from 7.0 GHz to 17.8 GHz and from 9.8 dB to 14.9 dB, respectively, and its strongest RL peak was -29.34 dB at 13.59 GHz. The magnetic loss of carbonyl iron particles and the dielectric loss of ZnO particles were the main mechanisms of microwave absorption for the composites. - Highlights: Black-Right-Pointing-Pointer We fabricated zinc oxide/carbonyl iron composites by high energy ball milling. Black-Right-Pointing-Pointer ZnO dielectric property increased absorption effect and absorption bandwidth. Black-Right-Pointing-Pointer Absorbing frequence of composites is expanding to low frequency direction. Black-Right-Pointing-Pointer The craft of high energy ball milling is easy to realize commerce production.

  16. Enhanced microwave absorption in ZnO/carbonyl iron nano-composites by coating dielectric material

    International Nuclear Information System (INIS)

    Zhou Chang; Fang Qingqing; Yan Fangliang; Wang Weina; Wu Keyue; Liu Yanmei; Lv Qingrong; Zhang Hanming; Zhang Qiping; Li Jinguang; Ding Qiongqiong

    2012-01-01

    The microwave absorption properties of zinc oxide/carbonyl iron composite nanoparticles fabricated by high energy ball milling were studied at 0–20 GHz. Experiments showed that ZnO as a kind of dielectric material coating carbonyl iron particles made the bandwidth of reflection loss (RL)<−5 dB expanding to the low frequency, and enhanced absorption effect obviously. For a 3 mm thickness absorber of ZnO/carbonyl iron after 30 h milling, the values of RL<−5 dB and RL<−8 dB were obtained in the frequency range from 7.0 GHz to 17.8 GHz and from 9.8 dB to 14.9 dB, respectively, and its strongest RL peak was −29.34 dB at 13.59 GHz. The magnetic loss of carbonyl iron particles and the dielectric loss of ZnO particles were the main mechanisms of microwave absorption for the composites. - Highlights: ► We fabricated zinc oxide/carbonyl iron composites by high energy ball milling. ► ZnO dielectric property increased absorption effect and absorption bandwidth. ► Absorbing frequence of composites is expanding to low frequency direction. ► The craft of high energy ball milling is easy to realize commerce production.

  17. Zinc Addition Effects on General Corrosion of Austenitic Stainless Steels in PWR Primary Conditions

    International Nuclear Information System (INIS)

    Qiao Peipeng; Zhang Lefu; Liu Ruiqin; Jiang Suqing; Zhu Fawen

    2010-01-01

    Zinc addition effects on general corrosion of austenitic stainless steel 316 and 304 were investigated in simulated PWR primary coolant without zinc or with 50 ppb zinc addition at 315 degree C for 500 h. The results show that with the addition of zinc, the corrosion rate of austenitic stainless steel is effectively reduced, the surface oxide film is thinner, the morphology and chemical composition of surface oxide scales are evidently different from those without zinc. There are needle-like corrosion products on the surface of stainless steel 304. (authors)

  18. Advanced zirconia-coated carbonyl-iron particles for acidic magnetorheological finishing of chemical-vapor-deposited ZnS and other IR materials

    Science.gov (United States)

    Salzman, S.; Giannechini, L. J.; Romanofsky, H. J.; Golini, N.; Taylor, B.; Jacobs, S. D.; Lambropoulos, J. C.

    2015-10-01

    We present a modified version of zirconia-coated carbonyl-iron (CI) particles that were invented at the University of Rochester in 2008. The amount of zirconia on the coating is increased to further protect the iron particles from corrosion when introduced to an acidic environment. Five low-pH, magnetorheological (MR) fluids were made with five acids: acetic, hydrochloric, nitric, phosphoric, and hydrofluoric. All fluids were based on the modified zirconia-coated CI particles. Off-line viscosity and pH stability were measured for all acidic MR fluids to determine the ideal fluid composition for acidic MR finishing of chemical-vapor-deposited (CVD) zinc sulfide (ZnS) and other infrared (IR) optical materials, such as hot-isostatic-pressed (HIP) ZnS, CVD zinc selenide (ZnSe), and magnesium fluoride (MgF2). Results show significant reduction in surface artifacts (millimeter-size, pebble-like structures on the finished surface) for several standard-grade CVD ZnS substrates and good surface roughness for the non-CVD MgF2 substrate when MR finished with our advanced acidic MR fluid.

  19. Estimation of efficiency of hydrotransport pipelines polyurethane coating application in comparison with steel pipelines

    Science.gov (United States)

    Aleksandrov, V. I.; Vasilyeva, M. A.; Pomeranets, I. B.

    2017-10-01

    The paper presents analytical calculations of specific pressure loss in hydraulic transport of the Kachkanarsky GOK iron ore processing tailing slurry. The calculations are based on the results of the experimental studies on specific pressure loss dependence upon hydraulic roughness of pipelines internal surface lined with polyurethane coating. The experiments proved that hydraulic roughness of polyurethane coating is by the factor of four smaller than that of steel pipelines, resulting in a decrease of hydraulic resistance coefficients entered into calculating formula of specific pressure loss - the Darcy-Weisbach formula. Relative and equivalent roughness coefficients are calculated for pipelines with polyurethane coating and without it. Comparative calculations show that hydrotransport pipelines polyurethane coating application is conductive to a specific energy consumption decrease in hydraulic transport of the Kachkanarsky GOC iron ore processing tailings slurry by the factor of 1.5. The experiments were performed on a laboratory hydraulic test rig with a view to estimate the character and rate of physical roughness change in pipe samples with polyurethane coating. The experiments showed that during the following 484 hours of operation, roughness changed in all pipe samples inappreciably. As a result of processing of the experimental data by the mathematical statistics methods, an empirical formula was obtained for the calculation of operating roughness of polyurethane coating surface, depending on the pipeline operating duration with iron ore processing tailings slurry.

  20. Corrosion Resistance of Zinc Coatings With Aluminium Additive

    Directory of Open Access Journals (Sweden)

    Votava Jiří

    2014-08-01

    Full Text Available This paper is focused on evaluation of anticorrosion protection of inorganic metal coatings such as hot-dipped zinc and zinc-galvanized coatings. The thickness and weight of coatings were tested. Further, the evaluation of ductile characteristics in compliance with the norm ČSN EN ISO 20482 was processed. Based on the scratch tests, there was evaluated undercorrosion in the area of artificially made cut. Corrosion resistance was evaluated in compliance with the norm ČSN EN ISO 9227 (salt-spray test. Based on the results of the anticorrosion test, there can be stated corrosion resistance of each individual protective coating. Tests were processed under laboratory conditions and may vary from tests processed under conditions of normal atmosphere.

  1. Hydrogen transport in iron and steel

    International Nuclear Information System (INIS)

    Louthan, M.R. Jr.; Derrick, R.G.; Donovan, J.A.; Caskey, G.R. Jr.

    1975-01-01

    The permeabilities of protium, deuterium, and tritium in iron and T-1 steel at temperatures as low as 260 0 K are in agreement with the equation proposed by Gonzalez. However, the permeabilities of HP-9-4-20 and 4130 steel to hydrogen are typically lower than predicted. The present data also show that, within experimental accuracy, the isotope effect on the permeability of hydrogen in HP-9-4-20, 4130 and T-1 steel, and high purity iron can be estimated by an inverse square root of mass correction. Trapping effects prevent the development of diffusivity and solubility equations. (auth)

  2. Improved Corrosion and Abrasion Resistance of Organic-Inorganic Composite Coated Electro-galvanized Steels for Digital TV Panels

    Energy Technology Data Exchange (ETDEWEB)

    Jo, Du-Hwan; Noh, Sang-Geol; Park, Jong-Tae; Kang, Choon-Ho [POSCO Technical Research Laboratories, Pohang (Korea, Republic of)

    2015-10-15

    Recently, household electronic industries require environmentally-friendly and highly functional steels in order to enhance the quality of human life. Customers especially require both excellent corrosion and abrasion resistant anti-fingerprint steels for digital TV panels. Thus POSCO has developed new functional electro-galvanized steels, which have double coated layers with organic-inorganic composites on the zinc surface of the steel for usage as the bottom chassis panel of TVs. The inorganic solution for the bottom layer consists of inorganic phosphate, magnesium, and zirconium compounds with a small amount of epoxy binder, and affords both improved adhesion properties by chemical conversion reactions and corrosion resistance due to a self-healing effect. The composite solution for the top layer was prepared by fine dispersion of organic-inorganic ingredients that consist of a urethane modified polyacrylate polymer, hardener, silica sol and a titanium complex inhibitor in aqueous media. Both composite solutions were coated on the steel surface by using a roll coater and then cured through an induction furnace in the electro-galvanizing line. New anti-fingerprint steel was evaluated for quality performance through such procedures as the salt spray test for corrosion resistance, tribological test for abrasion resistance, and conductivity test for surface electric conductance regarding to both types of polymer resin and coating weight of composite solution. New composite coated anti-fingerprint steels afford both better corrosion resistance and abrasion properties compared to conventional anti-fingerprint steel that mainly consists of acrylate polymers. Detailed discussions of both composite solutions and experimental results suggest that urethane modifications of acrylate polymers of composite solutions play a key role in enhanced quality performances.

  3. Growth Law For Peritectic Phases Formation In The Zinc Coating

    Directory of Open Access Journals (Sweden)

    Guzik E.

    2015-09-01

    Full Text Available Some experiments dealing with the isothermal hot dip galvanizing were carried out. The (Zn – coating settled on the Armco-iron substrate were examined after arresting the solidification for different periods of time. The measurement of the thickness of each sub-layer in the coating were performed due to the SEM – analysis. The zinc segregation on the cross-section of the studied sub-layers were also determined by the EDS technique. The growth laws are formulated mathematically for each of the observed sub-layer. The mechanism of the sub-layer formation is also analysed due to the observation of the birth/nucleation of the phases in the sub-layers and the effect of flux onto the sub-layers morphology formation. The appearance of each phase is referred to the Fe-Zn diagram for stable equilibrium according to which these phases are the products of the adequate peritectic transformation.

  4. Review of Thermal Spray Coating Applications in the Steel Industry: Part 2—Zinc Pot Hardware in the Continuous Galvanizing Line

    Science.gov (United States)

    Matthews, S.; James, B.

    2010-12-01

    This two-part article series reviews the application of thermal spray coating technology in the production of steel and steel sheet products. Part 2 of this article series is dedicated to coating solutions in the continuous galvanizing line. The corrosion mechanisms of Fe- and Co-based bulk materials are briefly reviewed as a basis for the development of thermal spray coating solutions. WC-Co thermal spray coatings are commonly applied to low Al-content galvanizing hardware due to their superior corrosion resistance compared to Fe and Co alloys. The effect of phase degradation, carbon content, and WC grain size are discussed. At high Al concentrations, the properties of WC-Co coatings degrade significantly, leading to the application of oxide-based coatings and corrosion-resistant boride containing coatings. The latest results of testing are summarized, highlighting the critical coating parameters.

  5. Electro-chemical deposition of nano hydroxyapatite-zinc coating on titanium metal substrate.

    Science.gov (United States)

    El-Wassefy, N A; Reicha, F M; Aref, N S

    2017-08-13

    Titanium is an inert metal that does not induce osteogenesis and has no antibacterial properties; it is proposed that hydroxyapatite coating can enhance its bioactivity, while zinc can contribute to antibacterial properties and improve osseointegration. A nano-sized hydroxyapatite-zinc coating was deposited on commercially pure titanium using an electro-chemical process, in order to increase its surface roughness and enhance adhesion properties. The hydroxyapatite-zinc coating was attained using an electro-chemical deposition in a solution composed of a naturally derived calcium carbonate, di-ammonium hydrogen phosphate, with a pure zinc metal as the anode and titanium as the cathode. The applied voltage was -2.5 for 2 h at a temperature of 85 °C. The resultant coating was characterized for its surface morphology and chemical composition using a scanning electron microscope (SEM), energy dispersive x-ray spectroscope (EDS), and Fourier transform infrared (FT-IR) spectrometer. The coated specimens were also evaluated for their surface roughness and adhesion quality. Hydroxyapatite-zinc coating had shown rosette-shaped, homogenous structure with nano-size distribution, as confirmed by SEM analysis. FT-IR and EDS proved that coatings are composed of hydroxyapatite (HA) and zinc. The surface roughness assessment revealed that the coating procedure had significantly increased average roughness (Ra) than the control, while the adhesive tape test demonstrated a high-quality adhesive coat with no laceration on tape removal. The developed in vitro electro-chemical method can be employed for the deposition of an even thickness of nano HA-Zn adhered coatings on titanium substrate and increases its surface roughness significantly.

  6. Cadmium ban spurs interest in zinc-nickel coating for corrosive aerospace environments

    Energy Technology Data Exchange (ETDEWEB)

    Bates, J. (Pure Coatings Inc., West Palm Beach, FL (United States))

    1994-02-01

    OSHA recently reduced the permissible exposure level for cadmium. The new standard virtually outlaws cadmium production and use, except in the most cost-insensitive applications. Aerospace manufacturers, which use cadmium extensively in coatings applications because of the material's corrosion resistance, are searching for substitutes. The most promising alternative found to date is a zinc-nickel alloy. Tests show that the alloy outperforms cadmium without generating associated toxicity issues. As a result, several major manufacturing and standards organizations have adopted the zinc-nickel compound as a standard cadmium replacement. The basis for revising the cadmium PEL -- which applies to occupational exposure in industrial, agricultural and maritime occupations -- is an official OSHA determination that employees exposed to cadmium under the existing PEL face significant health risks from lung cancer and kidney damage. In one of its principal uses, cadmium is electroplated to steel, where it acts as an anticorrosive agent.

  7. Direct Iron Coating onto Nd-Fe-B Powder by Thermal Decomposition of Iron Pentacarbonyl

    International Nuclear Information System (INIS)

    Yamamuro, S; Okano, M; Tanaka, T; Sumiyama, K; Nozawa, N; Nishiuchi, T; Hirosawa, S; Ohkubo, T

    2011-01-01

    Iron-coated Nd-Fe-B composite powder was prepared by thermal decomposition of iron pentacarbonyl in an inert organic solvent in the presence of alkylamine. Though this method is based on a modified solution-phase process to synthesize highly size-controlled iron nanoparticles, it is in turn featured by a suppressed formation of iron nanoparticles to achieve an efficient iron coating solely onto the surfaces of rare-earth magnet powder. The Nd-Fe-B magnetic powder was successfully coated by iron shells whose thicknesses were of the order of submicrometer to micrometer, being tuneable by the amount of initially loaded iron pentacarbonyl in a reaction flask. The amount of the coated iron reached to more than 10 wt.% of the initial Nd-Fe-B magnetic powder, which is practically sufficient to fabricate Nd-Fe-B/α-Fe nanocomposite permanent magnets.

  8. Instrumental neutron activation analysis of iron and zinc in compact cosmetic products

    International Nuclear Information System (INIS)

    Kanias, G.D.

    1987-01-01

    An instrumental neutron activation analysis method is described for the determination of iron and zinc in compact eye shadow, compact face powder and compact rouge make-up cosmetic products. The steps of the procedure are: Irradiation of samples with thermal neutrons, counting of gamma-radioactivity of the radioisotopes of iron and zinc produced by this irradiation and calculation of the concentration of these elements from the gamma-ray spectra of samples and standards. Analysis of the I.A.E.A. standard reference material by this procedure give results in close agreement with certified values. The limit of quantitation is 45 μg for iron and 0.35 μg for zinc. The developed procedure could possibly be established as an official method for the simultaneous determination of iron and zinc in compact cosmetic products. (orig.) [de

  9. Electrodeposition, characterization and corrosion investigations of galvanic tin-zinc layers from pyrophosphate baths

    OpenAIRE

    STOPIC MILENA D.; FRIEDRICH BERND G.

    2016-01-01

    Tin-zinc alloy deposits are recognized as a potential alternative to toxic cadmium as corrosion resistant coatings. Tin-zinc alloy layers offer outstanding corrosion protection for steel by combining the barrier protection of tin with the galvanic protection of zinc. Tin-zinc coatings have been used on the chassis of electrical and electronic apparatus and on critical automotive parts such as fuel and brake line components. In this study, tin-zinc alloy deposits were successfully prepared fro...

  10. Electrodeposition of zinc-nickel alloy from fluoborate baths - as a substitute for electrogalvanising

    Energy Technology Data Exchange (ETDEWEB)

    Ramesh Bapu, G.N.K.; Ayyapparaju, J.; Devaraj, G.

    Use of fluoborate electroytes have been investigated for depositing a suitable composition of zinc-nickel alloy on mild steel for better corrosion protection. In the present investigation, the plating and bath conditions have been optimized so that zinc-nickel alloy coating from fluoborate solutions find applications for plating wires as well as other articles advantageously in the place of zinc coatings.

  11. Fragilisation par le zinc liquide des aciers haute résistance pour l'automobile Liquid zinc embrittlement of high strength automotive steels

    Directory of Open Access Journals (Sweden)

    Frappier Renaud

    2013-11-01

    Full Text Available Cette étude présente les investigations menées sur la fragilisation par le zinc liquide d'un acier électro-zingué. La caractérisation mécanique par essais de traction à haute température montre un important puits de ductilité entre environ 700 ∘C et environ 950 ∘C. L'observation au MEB des éprouvettes de traction indique que, dans la gamme de température observée pour laquelle il y a fragilisation, on a mouillage intergranulaire des joints de grains de l'acier à l'interface acier/revêtement par des films de Zn. La corrélation entre mouillage intergranulaire thermiquement activé d'une part, et propagation de fissure lors du chargement d'autre part, est discutée. This study deals with liquid zinc embrittlement for electro-galvanized steel. Mechanical characterization by high temperature tensile tests shows a drastic loss of ductility between 700 ∘C and 950 ∘C. SEM investigations show that steel grain boundaries under the steel/coating interface are penetrated by a liquid Zn channel, only in the temperature range of embrittlement. A correlation can be drawn between i thermal activated-grain boundary wetting and ii crack propagation in presence of external stress.

  12. IRON-ZINC SUPPLEMENTATION AMONG ADOLESCENT GIRLS AT ELEMENTARY SCHOOL IN KUPANG CITY, EAST TIMOR PROVINCE.

    Directory of Open Access Journals (Sweden)

    Yustina Anie Indriastuti Kurniawan

    2014-09-01

    Full Text Available Anemia is the main micronutrient deficiency problem among adolescent girls in Indonesia. Anemia due to iron deficiency often coexists with zinc deficiency. Both iron deficiency anemia and zinc deficiency can increase the risk of obstetric complications among pregnant women i.e. bleeding during labor and post-partum hemorrhage. Iron-folate supplementation among pregnant women had been conducting since long time ago throughout this country; however, effort to improve the nutritional status particularly among adolescent girls prior to pregnancy is still lack behind. Iron and zinc have antagonistic interaction. Therefore it was challenging to alleviate anemia problem among adolescent girls with appropriate ratio of iron-zinc supplementation, and will give a benefit to improve their nutritional status. This study was aimed to investigate the different ratios of ironzinc supplementation on reducing the prevalence of anemia as improving the nutritional status of adolescent school girls.A female elementary school students age 10-12 years old (n= 137 were screened in rural area of Kupang City, East Timor Province. Subjects were assigned randomly to one of the three groups for daily iron-zinc supplementation for 12 weeks; Group 1 (iron; 60 mg/day, Group 2 (iron and zinc; 30 mg and 15 mg/day, Group 3 (iron and zinc; 60 mg and 15 mg/day. Hemoglobin concentration was measured by cyanmethemoglobin method (Hemocue to determine the prevalence of anemia (Hb level < 120 g/L, while anthropometric assessment was conducted for measuring weight and height to determine the nutritional status. General characteristics was assessed through interview. At base line, 29.1% of subjects suffered from anemia and in general, the prevalence was reduced to around 13.1% after they took iron supplements with or without zinc. Hemoglobin concentration was significantly increased among all subjects euther suffered from anemia or not. The result of this study showed that subject who

  13. Novel coating technology for non-oriented electrical steels

    Energy Technology Data Exchange (ETDEWEB)

    Snell, David; Coombs, Alan

    2000-06-02

    An exciting combination of environmentally friendly UV curable coatings and print-on coating technology has been developed for application to semi-processed and fully processed non-oriented electrical steels. Properties exhibited by the coated steels, particularly punching, welding, insulation resistance and chemical resistance satisfy customer requirements. Coating and curing can be achieved in an energy efficient manner in a very short line space.

  14. Effect of zinc and/or iron supplementations on ICF-level in prepubertal anaemic girls

    International Nuclear Information System (INIS)

    Ayad, S.K.; Noure Eldin, A.M.

    2003-01-01

    The study was carried out to evaluate the effects of iron and zinc supplementations separated or combined on levels of iron, zinc and insulin like growth factor-1 (IGF-) in prepuberal girls suffering from iron deficiency anaemia. Hematological and biochemical changes of thirty two anaemic prepubertal girls (mean age 10.5 ± 2.01 year) were compared with normal fifteen girls have the same age. The anaemic girls were divided into three groups according to treatment; groupA (iron, group B(zinc) and group C (iron+zinc)and received supplementations for 8 weeks. Significant decreases in erythrocytic counts (RBCs), hemoglobin (Hb), hematocrit % (Hct%) and reticulocytes%(Rt%) were recorded in blood samples of the three groups before supplementations while non-significant differences were detected in the values of other blood indices. Significant decreases were detected in iron, zinc and IGF-1 levels while non-significant decrease in ferritin was detected in group (A). Erythropoietin and total iron binding capacity (TIBC) showed significant increases in the same group. Total iron binding capacity, iron, zinc and IGF-1 levels showed significant decreases while there were significant increases in erythropoetin and ferritin in group (B). The results revealed that ferritin,iron, zinc and IGF-1 levels were significantly decreased while erythropoietin and TIBC were significantly increased in group (C). After treatment, group (B) showed sligh significant increases in the concentration of Hb, Hct% and Rt%. with non-significant increase in RBCs count but in group (C) the results revealed significant increases in RBCs count, Hb, Hct% and Rt%. Non- significant differences were detected in RBCs count, Hb and Hct% in group (A) while significant increase was detected in Rt% in the same group

  15. Enhancement in the Tribological and Mechanical Properties of Electroless Nickel-Nanodiamond Coatings Plated on Iron

    Directory of Open Access Journals (Sweden)

    Z. Karaguiozova

    2017-12-01

    Full Text Available A technology to improve the tribological and mechanical surface properties of iron alloys is developed based on the electroless nickel plating. The technology combines sol-gel and electroless deposition technique. Novel nanocomposite coatings are obtained consisting of Nickel-phosphorus-nanodiamond (Ni-P-ND. The ND sol is added directly to the electroless Ni-P solution. A suitable surfactant is added to achieve well-dispersed ND particles in the electroless solution to facilitate their embodiment and equal distribution in the coating. Substrates of steel 17CrNiMo6 and spheroidal graphite cast irons are used for the manufacture of the iron alloys specimens. The surface morphology and microstructure observation performed by scanning electron microscopy (SEM and optical metallography confirms the influence of ND particles on the coating structure. The structural phase investigation by X Ray analysis indicates a transformation of the amorphous phase to a crystalline one such as Ni, Ni3P after coatings' heat treatment. The microhardness investigation by Knoop Method and wear resistance measurement in accordance with the Polish Standard PN-83/H-04302 of Ni-P and Ni-P-ND composite coatings are evaluated and compared with each other. The increase in the value of hardness and wear resistance of Ni-P composite coatings in the presence of ND particles and after heat treatment is obtained.

  16. Mineralogical characterization of steel industry hazardous waste and refractory sulfide ores for zinc and gold recovery processing

    Energy Technology Data Exchange (ETDEWEB)

    Hagni, A.M.; Hagni, R.D. (Univ. of Missouri, Rolla, MO (United States). Geology Geophysics Dept.)

    1994-04-01

    The steel industry generates dust as a waste product from high temperature electric arc furnaces (EAF), which is a major step in processing scrap metal into steel. The Environmental Protection Agency (EPA) has classified EAF dust as KO61 hazardous waste, due to its lead, cadmium, and chromium content. The dust also contains valuable zinc, averaging 19%. Detailed mineralogical characterization show the zinc is present as crystals of franklinite-magnetite-jacobsite solid solutions in calcium-iron-silicate glass spheres and as zincite mostly as very small individual spheres. Much of the chromium is present in an insoluble form in solid solution in the iron spinels. This microscopic research is a valuable tool in determining treatment processes for the 600,000 tons of dust generated annually in the US. Refractory gold ores, pyrite and arsenopyrite, have been studied to determine additional, cost-effective methods of processing. One technique under investigation involves roasting sulfide mineral particles to hematite to create porosity through which a leach can permeate to recover the gold. Portlandite, Ca(OH)[sub 2], is added to the roast for retention of hazardous sulfur and arsenic. Modern microscopic and spectroscopic techniques, such electron spectroscopy for chemical analysis, cathodoluminescence microscopy, and electron microprobe, have been applied, as well as reflected light and dark field microscopy, and scanning electron microscopy to determine the mineralogy of the sulfur, arsenic, and iron phases, and the extent of porosity, permeability, and oxidation state of the ore particles at various roasting temperatures. It is concluded that mineralogical techniques can be effectively applied to the solution of environmental problems.

  17. Cytotoxicity, Intestinal Transport, and Bioavailability of Dispersible Iron and Zinc Supplements

    Directory of Open Access Journals (Sweden)

    Jae-Min Oh

    2017-04-01

    Full Text Available Iron or zinc deficiency is one of the most important nutritional disorders which causes health problem. However, food fortification with minerals often induces unacceptable organoleptic changes during preparation process and storage, has low bioavailability and solubility, and is expensive. Nanotechnology surface modification to obtain novel characteristics can be a useful tool to overcome these problems. In this study, the efficacy and potential toxicity of dispersible Fe or Zn supplement coated in dextrin and glycerides (SunActive FeTM and SunActive ZnTM were evaluated in terms of cytotoxicity, intestinal transport, and bioavailability, as compared with each counterpart without coating, ferric pyrophosphate (FePP and zinc oxide (ZnO nanoparticles (NPs, respectively. The results demonstrate that the cytotoxicity of FePP was not significantly affected by surface modification (SunActive FeTM, while SunActive ZnTM was more cytotoxic than ZnO-NPs. Cellular uptake and intestinal transport efficiency of SunActive FeTM were significantly higher than those of its counterpart material, which was in good agreement with enhanced oral absorption efficacy after a single-dose oral administration to rats. These results seem to be related to dissolution, particle dispersibility, and coating stability of materials depending on suspending media. Both SunActiveTM products and their counterpart materials were determined to be primarily transported by microfold (M cells through the intestinal epithelium. It was, therefore, concluded that surface modification of food fortification will be a useful strategy to enhance oral absorption efficiency at safe levels.

  18. EFFECT OF ALUMINIUM AND MAGNESIUM ON THE CORROSION RESISTANCE OF ZINC COATINGS

    Directory of Open Access Journals (Sweden)

    Leszek Klimek

    2017-06-01

    Full Text Available This article presents the research on corrosion resistance of Zn-Al-Mg coatings with varying aluminium and magnesium content. Aluminium and magnesium were added directly to the zinc bath at 10:1 rate. There was found more than sixfold increase in corrosion resistance of zinc coatings with aluminium content at the level of 4% of weight and magnesium content at the level of 0.4% of weight. In contrast to the amounts applied in the literature, such content of these alloy additives in the zinc bath limits to a significant extent the amount of intermetallic phases in zinc coatings obtained from such baths. This, in consequence, results in high resistance to corrosion with simultaneous retention of high plasticity of these coatings.

  19. Development of Alloy Coating Process of Steel Pipe for Seawater service

    Energy Technology Data Exchange (ETDEWEB)

    Han, Jong Man; Kwon, Taeg Kyu; Lee, Sang Hyeog [Daewoo Shipbuilding and Marine Engineering Co., Ltd., Okpo (Korea)

    2001-02-01

    The new alloy coating process was developed to apply steel pipe for seawater service. This process consists of Zn-Al hot-dip coating treatment immediately following after normal galvanizing treatment. The alloy coating process formed double layer after surface treatment, and the surface layer was similar to that of Galfan steel and the intermetallic layer was also similar to that of aluminized steel. The alloy coating layer protect steel pipe galvanically and provide steel pipe with high resistance to general corrosion of seawater. This new alloy coated steel pipe had also good weldability and adhesion strength of paints compared to galvanized steel. 5 refs., 14 figs.

  20. A sustainability assessment system for Chinese iron and steel firms

    DEFF Research Database (Denmark)

    Long, Yunguang; Pan, Jieyi; Farooq, Sami

    2016-01-01

    from financial and sustainability reports of four leading Chinese iron and steel firms. The proposed sustainable assessment system is envisaged to help Chinese iron and steel firms to objectively investigate their sustainability performance, provide clear and effective information to decision makers......The environmental impact of the Chinese iron and steel industry is huge due to its high consumption of ore, coal and energy, and water and air pollution. It is important not only for China but also for the rest of the world that the Chinese iron and steel industry becomes more sustainable....... A sustainable assessment indicator system is an important tool to support that development. Currently, however, a sustainable assessment system, specifically designed to match the characteristics of Chinese iron and steel firms, is not available. In this paper such a system is proposed and evaluated using data...

  1. Iron and zinc bioaccessibility of fermented maize, sorghum and millets from five locations in Zimbabwe.

    Science.gov (United States)

    Gabaza, Molly; Shumoy, Habtu; Muchuweti, Maud; Vandamme, Peter; Raes, Katleen

    2018-01-01

    The present study is an evaluation of iron and zinc bioaccessibility of fermented maize, sorghum, pearl millet and finger millet from five different locations in Zimbabwe. Iron and zinc contents ranged between 3.22 and 49.7 and 1.25-4.39mg/100gdm, respectively. Fermentation caused a reduction of between 20 and 88% of phytic acid (PA) while a general increase in soluble phenolic compounds (PC) and a decrease of the bound (PC) was observed. Bioaccessibility of iron and zinc ranged between 2.77 and 26.1% and 0.45-12.8%, respectively. The contribution of the fermented cereals towards iron and zinc absolute requirements ranged between 25 and 411% and 0.5-23% with higher contribution of iron coming from cereals that were contaminated with extrinsic iron. Populations subsisting on cereals could be more at risk of zinc rather than iron deficiency. Copyright © 2017 Elsevier Ltd. All rights reserved.

  2. Relation between Omega 3 Fatty Acid, Iron, Zinc and Treatment of ADHD

    Directory of Open Access Journals (Sweden)

    Maryam Shalileh

    2014-10-01

    Full Text Available In some studies, it is suggested that a number of dietary factors including essential fatty acid, iron and zinc deficiency, may be linked to attention-deficit/hyperactivity-disorder (ADHD. However, the exact mechanism of this relationship is yet unclear. The purpose of this study is to investigate the relationship between omega-3 fatty acids, zinc, and iron in etiopathology and management of ADHD. For the purpose of this study, Science Direct, PubMed, and Medline databases were explored and thirty-four relevant articles in english language were collected. Eighteen out of twenty-two studies confirmed the relationship between omega-3 fatty acid and ADHD. In addition, the role of insufficient store of iron in developing ADHD symptoms and the positive effect of iron supplement in improvement of ADHD behavioral symptoms have been shown. Also, plasma zinc concentration in children with ADHD was lower than the normal population, and the effect of zinc supplement on reducing on attentive-deficit symptoms was contradictory. Although polyunsaturated fatty acids (PUFA and iron supplements are not suggested as main treatment for ADHD, but if future studies confirm the positive results of that, use of these supplements as complementary treatment will affect ADHD symptoms. Considering the little amount of studies on zinc, more research is necessary.

  3. Influence of silane films in the zinc coating post-treatment

    International Nuclear Information System (INIS)

    Costa, Marlla Vallerius da; Menezes, Tiago Lemos; Malfatti, Celia de Fraga; Muller, Iduvirges Lourdes; Oliveira, Claudia Trindade; Bonino, Jean-Pierre

    2009-01-01

    The sol-gel process based on silanes precursors appeared in recent years as a strong alternative for post-treatment to provide an optimization of the protective efficacy of zinc. Moreover, this process has been used to replace chemical chromating conversion based on hexavalent chromium. The silane films are hybrid compounds that provide characteristics of both polymeric materials, such as flexibility and functional compatibility, and ceramic materials, such as high strength and durability. The present work aimed to evaluate the influence of silane films obtained by dip-coating, on the characteristics of electrodeposited zinc coatings. The xerogel films showed a homogeneous surface and a better performance on the corrosion resistance than zinc coating without post-treatment, what can be confirmed by the electrochemical impedance results. These tests showed that application of the silane film promotes the occurrence of one more time constant compared to pure zinc system, hindering the corrosion process. (author)

  4. Induction surface hardening of hard coated steels

    DEFF Research Database (Denmark)

    Pantleon, Karen; Kessler, Olaf; Hoffmann, Franz

    1999-01-01

    The deposition of hard coatings with CVD-processes is commonly used to improve the wear resistance e.g. of tool steels in forming. The advantages of CVD are undisputed (high deposition rates with simple equipment, excellent coating properties). Nevertheless, the disadvantage of the CVD-process is......The deposition of hard coatings with CVD-processes is commonly used to improve the wear resistance e.g. of tool steels in forming. The advantages of CVD are undisputed (high deposition rates with simple equipment, excellent coating properties). Nevertheless, the disadvantage of the CVD...

  5. PROTECTIVE LAYERS OF IRON AND NICKEL ALUMINIDES ON STEEL

    Directory of Open Access Journals (Sweden)

    Milena Voděrová

    2013-07-01

    Full Text Available Intermediary phases Ni-Al and Fe-Al are promising materials due to their superior properties such as hardness and good resistance against oxidation at high temperatures. Moreover, Fe-Al phases are resistant in sulphur - containing atmospheres. Because of these characteristics, the above mentioned intermetallic phases seem to be prospective for the use in many technical applications such as energetics, chemical or automotive industry in a form of a bulk material or coatings. Presently, the protective aluminide layer is usually prepared by thermal spraying. Nevertheless, this method is not suitable for complex-shaped components. Therefore, the aim of this work was to find an alternative way to prepare layers consisting of nickel or iron aluminides by other technique than thermal spraying. At first, carbon steel samples were coated using galvanic or electroless nickel plating. Coated samples were subsequently submerged into molten aluminium at various temperatures and process durations. The influence of the temperature and duration on the intermetallic phase growth was studied by scanning electron and light microscopy. Thickness and microhardness of the intermetallic layer was also measured.

  6. PROTECTIVE LAYERS OF IRON AND NICKEL ALUMINIDES ON STEEL

    Directory of Open Access Journals (Sweden)

    Milena Voderova

    2013-05-01

    Full Text Available Intermediary phases Ni-Al and Fe-Al are promising materials due to their superior properties such as hardness and good resistance against oxidation at high temperatures. Moreover, Fe-Al phases are resistant in sulphur - containing atmospheres. Because of these characteristics, the above mentioned intermetallic phases seem to be prospective for the use in many technical applications such as energetics, chemical or automotive industry in a form of a bulk material or coatings. Presently, the protective aluminide layer is usually prepared by thermal spraying. Nevertheless, this method is not suitable for complex-shaped components. Therefore, the aim of this work was to find an alternative way to prepare layers consisting of nickel or iron aluminides by other technique than thermal spraying. At first, carbon steel samples were coated using galvanic or electroless nickel plating. Coated samples were subsequently submerged into molten aluminium at various temperatures and process durations. The influence of the temperature and duration on the intermetallic phase growth was studied by scanning electron and light microscopy. Thickness and microhardness of the intermetallic layer was also measured.

  7. Effect of a new condensation product on electrodeposition of zinc ...

    Indian Academy of Sciences (India)

    TECS

    steel in aerospace, electrical, and fastener industries owing to its excellent corrosion ... The most commonly used sacrificial coating is zinc and its alloys. Zinc by ... cause of their non-polluting nature (Arthoba Naik et al. 2002). Organic additives ...

  8. Corrosion behaviour of hot dip zinc and zinc-aluminium coatings

    Indian Academy of Sciences (India)

    A comparative investigation of hot dip Zn–25Al alloy, Zn–55Al–Si and Zn coatings on steel was performed with attention to their corrosion performance in seawater. The results of 2-year exposure testing of these at Zhoushan test site are reported here. In tidal and immersion environments, Zn–25Al alloy coating is several ...

  9. Daily dietary intake of iron, copper, zinc and manganese in a Spanish population.

    Science.gov (United States)

    Rubio, Carmen; Gutiérrez, Angel José; Revert, Consuelo; Reguera, Juan Ignacio; Burgos, Antonio; Hardisson, Arturo

    2009-11-01

    To evaluate the daily dietary intake of essential metals in the Canary Islands, the iron, copper, zinc and manganese contents in 420 food and drink samples collected in local markets were analysed by inductively coupled plasma-atomic emission spectrometry (ICP-AES). The estimated daily dietary intakes of iron, copper, zinc and manganese are 13.161 mg/day, 2.098 mg/day, 8.954 mg/day and 2.372 mg/day, respectively. The iron dietary intake was found to be below the recommendations fixed for adult women, while the copper and manganese dietary intakes fulfilled the Recommended Dietary Allowances. The mean daily intake of zinc was below the Recommended Dietary Allowance. Cereals were found to be the food group that contributed most to the intake of these metals. While the island of El-Hierro presented iron, copper, zinc and manganese mean intakes over the estimated intakes for the whole archipelago, Fuerteventura island showed the lowest intakes. Tenerife and Fuerteventura showed the lowest iron intakes, being below the recommendations.

  10. Synthesis and characterization of dextran-coated iron oxide nanoparticles

    Science.gov (United States)

    Predescu, Andra Mihaela; Matei, Ecaterina; Berbecaru, Andrei Constantin; Pantilimon, Cristian; Drăgan, Claudia; Vidu, Ruxandra; Predescu, Cristian; Kuncser, Victor

    2018-03-01

    Synthesis and characterization of iron oxide nanoparticles coated with a large molar weight dextran for environmental applications are reported. The first experiments involved the synthesis of iron oxide nanoparticles which were coated with dextran at different concentrations. The synthesis was performed by a co-precipitation technique, while the coating of iron oxide nanoparticles was carried out in solution. The obtained nanoparticles were characterized by using scanning electron microscopy (SEM), transmission electron microscopy (TEM), X-ray diffraction spectrometry, Fourier transform infrared spectroscopy and superconducting quantum interference device magnetometry. The results demonstrated a successful coating of iron oxide nanoparticles with large molar weight dextran, of which agglomeration tendency depended on the amount of dextran in the coating solution. SEM and TEM observations have shown that the iron oxide nanoparticles are of about 7 nm in size.

  11. The structure of the alphinizing coat on alloy steels

    Directory of Open Access Journals (Sweden)

    S. Pietrowski

    2008-12-01

    Full Text Available In this paper results of the structure of the coat alphinizing in AlSi5 silumin on alloy steels: acid-proof 1H18N9T (X6CrNiTi18-10 and high speed SW18 (HS18-0-1 were presented. The temperature of the alphinizing bath was amounts to750±5°C, and immersion time of the element τ = 180s. It was shown, that there is the different “g” coat thickness on testing steels. On the 1H18N9T steel it amounts to g = 52μm, and on the SW18 steel – g = 203μm. Regardless of a grade of testing alloy steels the coat consist of three layers with diversified phasic structure. There is different chemical composition of coat layers on testing steels. The first layer from the base consist of AlFe phase containing alloy addictions of steels: Cr and Ni (1H18N9T and W, V and Cr (SW18. On this layer crystallize the second layer of intermetallic phases. It is the phase containing the main alloy addiction of steels: AlFeCr (1H18N9T and AlFeW (SW18. The last, outside layer consist of silumin containing AlFeNi intermetallic phases on the 1H18N9T steel and AlFeW on the SW18 steel. Regardless of the grade of testing steels there is Si element in all layers of the coat. There are morphological differences in tested layers. The second layer (AlFeW phase inside the coat on the SW18 steel consist of faced crystals growing into in outside silumin layer. On the 1H18N9T steel a boundary between transient and outside layer is more uniform. Free separations of intermetallic phases inside silumin layer on the 1H18N9T steel have lamellar and on the SW18 steel – faced form.

  12. Nickel coating on high strength low alloy steel by pulse current deposition

    Science.gov (United States)

    Nigam, S.; Patel, S. K.; Mahapatra, S. S.; Sharma, N.; Ghosh, K. S.

    2015-02-01

    Nickel is a silvery-white metal mostly used to enhance the value, utility, and lifespan of industrial equipment and components by protecting them from corrosion. Nickel is commonly used in the chemical and food processing industries to prevent iron from contamination. Since the properties of nickel can be controlled and varied over broad ranges, nickel plating finds numerous applications in industries. In the present investigation, pulse current electro-deposition technique has been used to deposit nickel on a high strength low alloy (HSLA) steel substrate.Coating of nickel is confirmed by X-ray diffraction (XRD) and EDAX analysis. Optical microscopy and SEM is used to assess the coating characteristics. Electrochemical polarization study has been carried out to study the corrosion behaviour of nickel coating and the polarisation curves have revealed that current density used during pulse electro-deposition plays a vital role on characteristics of nickel coating.

  13. Effects of Coatings on the High-Cycle Fatigue Life of Threaded Steel Samples

    Science.gov (United States)

    Eder, M. A.; Haselbach, P. U.; Mishin, O. V.

    2018-05-01

    In this work, high-cycle fatigue is studied for threaded cylindrical high-strength steel samples coated using three different industrial processes: black oxidation, normal-temperature galvanization and high-temperature galvanization. The fatigue performance in air is compared with that of uncoated samples. Microstructural characterization revealed the abundant presence of small cracks in the zinc coating partially penetrating into the steel. This is consistent with the observation of multiple crack initiation sites along the thread in the galvanized samples, which led to crescent type fracture surfaces governed by circumferential growth. In contrast, the black oxidized and uncoated samples exhibited a semicircular segment type fracture surface governed by single-sided growth with a significantly longer fatigue life. Numerical fatigue life prediction based on an extended Paris-law formulation has been conducted on two different fracture cases: 2D axisymmetric multisided crack growth and 3D single-sided crack growth. The results of this upper-bound and lower-bound approach are in good agreement with experimental data and can potentially be used to predict the lifetime of bolted components.

  14. Hydrogen permeation through sol-gel-coated iron during galvanostatic charging

    International Nuclear Information System (INIS)

    Zakorchemna, I.; Carmona, N.; Zakroczymski, T.

    2008-01-01

    One-layer sol-gel silica-zirconia and two-layer silica-zirconia and zirconia coatings were deposited on one side of iron membranes by spin-coating, densified in air and annealed up to 800 deg. C in vacuum. Hydrogen permeation through the membranes, coated and uncoated, polarised cathodically under galvanostatic control in 0.1 M NaOH solution was studied using the electrochemical permeation technique. During the initial period, the effect of the sol-gel coatings was insignificant. However, the coatings quite efficiently prevented the iron surface become more active to hydrogen entry during a long-lasting cathodic polarisation. In addition, the electrochemical-corrosion behaviour of the coated iron and the effect of the sol-gel coatings on the effective diffusivity of hydrogen in the coated membranes were studied. On the basis of the polarisation curves and the hydrogen permeation data it was proved that the sol-gel coatings blocked the iron surface for the hydrogen evolution reaction and, consequently, for the hydrogen entry into iron. The effective coating coverage was determined by comparison of the hydrogen fluxes permeating the coated and uncoated membranes. Finally the real concentration of hydrogen beneath the uncoated iron sites and the amount of hydrogen stored in a membrane were evaluated

  15. Atmospheric corrosion resistance of epoxy duplex coated electrogalvanized steel exposed in marine, industrial and urban sites at pakistan

    International Nuclear Information System (INIS)

    Bano, H.; Kazmi, S.A.

    2017-01-01

    An epoxy based duplex coating system (Electrogalvanized Mild Steel/Etch Primer/Epoxy-Polyamide Primer/ Epoxy-Amine Topcoat System) embedded with iron oxide, zinc chromate and titanium dioxide pigments was studied to ascertain its corrosion resistant synergistic performance at various anthropogenic sites of Karachi coastal city while salt spray test was also executed for reference. Coating performance was ascertained by visual morphological inspection, gloss measurements, Scanning Electron Microscopy (SEM), Energy-Dispersive X-ray (EDX) analysis and by Fourier Transform Infrared (FTIR) Spectroscopy. SEM and EDX results corroborated high degradation of epoxy coating at marine site experiment as substantial increment in oxygen/carbon ratio and high concentration of Ti at coating surface due to ex-corporation of pigments were noticed. Worst performance of epoxy coating at marine test site as compared to salt spray testing may be due to the salt-laden winds of Karachi coastal city and corrosive constituents incorporated in atmospheres from industrial and automobiles exhaust. General diminution trend in gloss value, depletion of morphological features witnessed through SEM micrographs, curtailment of aryl ether and aromatic nuclei signals in FTIR spectrum, and emergence of new peaks in the 1620-1800 cm-1 region correspond to formation of new oxidation products; concluded that an insignificant protection offered by the epoxy coating due to its outdoor aging which led to ex-capsulation of pigments under moist conditions. Appraisal of these results have furnished an average coating performance correlation of 547.5 hpy (hours of salt spray test equivalence per year exposure test) at marine test site and 528 hpy at industrial test site in terms of blistering while equivalence mean in terms of rusting were found 680 hpy and 567 hpy at marine and industrial test sites respectively. (author)

  16. Sublethal effects of cadmium, manganese, lead, zinc and iron on the ...

    African Journals Online (AJOL)

    The toxicological evaluations of cadmium, iron, manganese, lead and zinc were carried out against albino mice model, Mus musculus. On the basis of 96 hrLC50 value, cadmium (0.47 mM) was found to be the most toxic followed by zinc (2.40 mM), lead (2.42 mM), iron (4.25 mM) and manganese (5.70 mM) was least toxic.

  17. Mechanical Coating of Zinc Particles with Bi2O3-Li2O-ZnO Glasses as Anode Material for Rechargeable Zinc-Based Batteries

    Directory of Open Access Journals (Sweden)

    Tobias Michlik

    2018-02-01

    Full Text Available The electrochemical performance of zinc particles with 250 μm and 30 μm diameters, coated with Bi2O3-Li2O-ZnO glass is investigated and compared with noncoated zinc particles. Galvanostatic investigations were conducted in the form of complete discharge and charging cycles in electrolyte excess. Coated 30 μm zinc particles provide the best rechargeability after complete discharge. The coatings reached an average charge capacity over 20 cycles of 113 mAh/g compared to the known zero rechargeability of uncoated zinc particles. Proposed reasons for the prolonged cycle life are effective immobilization of discharge products in the glass layer and the formation of percolating metallic bismuth and zinc phases, forming a conductive network through the glass matrix. The coating itself is carried out by mechanical ball milling. Different coating parameters and the resulting coating quality as well as their influence on the passivation and on the rechargeability of zinc–glass composites is investigated. Optimized coating qualities with respect to adhesion, homogeneity and compactness of the glass layer are achieved at defined preparation conditions, providing a glass coating content of almost 5 wt % for 250 μm zinc particles and almost 11 wt % for 30 μm zinc particles.

  18. Contribution to the study of the influence of zinc bath composition on corrosion resistance of coatings obtained by galvanization

    International Nuclear Information System (INIS)

    Cabrillac, Claude

    1969-01-01

    This research thesis deals with the influence of zinc purity on the corrosion resistance of a coating obtained by galvanization, and on its effect on cathodic protection. This study therefore addresses methods and tests processes (notably salt spray test) aiming at assessing the efficiency of steel protection by hot galvanization, and aims at highlighting the influence of galvanization bath purity or composition on corrosion resistance of galvanized layers

  19. Real-time monitoring of laser welding of galvanized high strength steel in lap joint configuration

    Science.gov (United States)

    Kong, Fanrong; Ma, Junjie; Carlson, Blair; Kovacevic, Radovan

    2012-10-01

    Two different cases regarding the zinc coating at the lap joint faying surface are selected for studying the influence of zinc vapor on the keyhole dynamics of the weld pool and the final welding quality. One case has the zinc coating fully removed at the faying surface; while the other case retains the zinc coating on the faying surface. It is found that removal of the zinc coating at the faying surface produces a significantly better weld quality as exemplified by a lack of spatters whereas intense spatters are present when the zinc coating is present at the faying surface. Spectroscopy is used to detect the optical spectra emitted from a laser generated plasma plume during the laser welding of galvanized high strength DP980 steel in a lap-joint configuration. A correlation between the electron temperature and defects within the weld bead is identified by using the Boltzmann plot method. The laser weld pool keyhole dynamic behavior affected by a high-pressure zinc vapor generated at the faying surface of galvanized steel lap-joint is monitored in real-time by a high speed charge-coupled device (CCD) camera assisted with a green laser as an illumination source.

  20. Modified corrosion protection coatings for Concrete tower of Transmission line

    Science.gov (United States)

    Guo, Kai; Jing, Xiangyang; Wang, Hongli; Yue, Zengwu; Wu, Yaping; Mi, Xuchun; Li, Xingeng; Chen, Suhong; Fan, Zhibin

    2017-12-01

    By adding nano SiO2 particles, an enhanced K-PRTV anti-pollution flashover coating had been prepared. Optical profile meter (GT-K), atomic force microscopy (AFM) and infrared spectrometer (FT-IR) characterization were carried out on the coating surface analysis. With the use of modified epoxy resin as the base material, the supplemented by phosphate as a corrosion stabilizer, to achieve a corrosion of steel and galvanized steel with rust coating. Paint with excellent adhesion, more than 10MPa (1), resistant to neutral salt spray 1000h does not appear rust point. At the same time coating a large amount of ultra-fine zinc powder can be added for the tower galvanized layer zinc repair function, while the paint in the zinc powder for the tower to provide sacrificial anode protection, to achieve self-repair function of the coating. Compared to the market with a significant reduction in the cost of rust paint, enhance the anti-corrosion properties.

  1. Isolation and characterization of Lotus japonicus genes involved in iron and zinc homeostasis

    DEFF Research Database (Denmark)

    Cvitanich, Cristina; Jensen, Winnie; Sandal, Niels Nørgaard

    . Legumes are frequently grown in soil with limited nutrient availability. Plants use finely tuned mechanisms to keep appropriated levels of iron and zinc in each of their organs. Several genes involved in iron and zinc homeostasis have been described in yeast, and a few orthologs have been studied...... in plants. We have used these sequences to search for L. japonicus ESTs and genomic loci that are likely to be involved in iron and zinc metabolism. We have identified sequences corresponding to ferritins, ferric reductases, metal transport proteins of the ZIP family, and cation transporters of the NRAMP......The goal of this project is to find ways to improve the nutritional value of legumes by identifying genes and proteins important for iron and zinc regulation in the model legume Lotus japonicus. Legumes are important staples in the developing world and are a major source of nutrients in many areas...

  2. Ni-Flash-Coated Galvannealed Steel Sheet with Improved Properties

    Science.gov (United States)

    Pradhan, D.; Dutta, M.; Venugopalan, T.

    2016-11-01

    In the last several years, automobile industries have increasingly focused on galvannealed (GA) steel sheet due to their superior properties such as weldability, paintability and corrosion protection. To improve the properties further, different coatings on GA have been reported. In this context, an electroplating process (flash coating) of bright and adherent Ni plating was developed on GA steel sheet for covering the GA defects and enhancing the performances such as weldability, frictional behavior, corrosion resistance and phosphatability. For better illustration, a comparative study with bare GA steel sheet has also been carried out. The maximum electroplating current density of 700 A/m2 yielded higher cathode current efficiency of 95-98%. The performances showed that Ni-coated (coating time 5-7 s) GA steel sheet has better spot weldability, lower dynamic coefficient of friction (0.07 in lubrication) and three times more corrosion resistance compared to bare GA steel sheet. Plate-like crystal of phosphate coating with size of 10-25 µm was obtained on the Ni-coated GA. The main phase in the phosphate compound was identified as hopeite (63.4 wt.%) along with other phases such as spencerite (28.3 wt.%) and phosphophyllite (8.3 wt.%).

  3. Innovative cast iron pipes. Part 1. Corrosion protection of buried cast iron pipes on the basis of a zinc-aluminium alloy 85-15; Gussrohr-Innovation. T. 1. Korrosionsschutz von erdueberdeckten Rohrleitungen aus duktilem Gusseisen auf Basis einer Zink-Aluminium-Legierung 85-15

    Energy Technology Data Exchange (ETDEWEB)

    Mischo, Michael [SAINT-GOBAIN PAM DEUTSCHLAND GmbH und Co. KG, Saarbruecken (Germany)

    2009-07-15

    On the basis of more than 50 years of experience with zinc-coated pipes and more than 25 years of experience with the alloy ZnAl 85-15, an innovative coating system was developed for pipes made of ductile cast iron. While the conventional system consists of a Zn coating of 200 g/m{sup 2} and a bitumen coating, the ZnAl 85-15 coating is twice as thick, i.e. 400 g/m{sup 2}, and has a blue epoxy resin cover coating which identifies the pipes as water pipes. (orig.)

  4. Electroless Plated Nanodiamond Coating for Stainless Steel Passivation

    International Nuclear Information System (INIS)

    Li, D.; Korinko, P.; Spencer, W.; Stein, E.

    2016-01-01

    Tritium gas sample bottles and manifold components require passivation surface treatments to minimize the interaction of the hydrogen isotopes with surface contamination on the stainless steel containment materials. This document summarizes the effort to evaluate electroless plated nanodiamond coatings as a passivation layer for stainless steel. In this work, we developed an electroless nanodiamond (ND)-copper (Cu) coating process to deposit ND on stainless steel parts with the diamond loadings of 0%, 25% and 50% v/v in a Cu matrix. The coated Conflat Flanged Vessel Assemblies (CFVAs) were evaluated on surface morphology, composition, ND distribution, residual hydrogen release, and surface reactivity with deuterium. For as-received Cu and ND-Cu coated CFVAs, hydrogen off-gassing is rapid, and the off-gas rates of H 2 was one to two orders of magnitude higher than that for both untreated and electropolished stainless steel CFVAs, and hydrogen and deuterium reacted to form HD as well. These results indicated that residual H 2 was entrapped in the Cu and ND-Cu coated CFVAs during the coating process, and moisture was adsorbed on the surface, and ND and/or Cu might facilitate catalytic isotope exchange reaction for HD formation. However, hydrocarbons (i.e., CH 3 ) did not form, and did not appear to be an issue for the Cu and ND-Cu coated CFVAs. After vacuum heating, residual H 2 and adsorbed H 2 O in the Cu and ND-Cu coated CFVAs were dramatically reduced. The H 2 off-gassing rate after the vacuum treatment of Cu and 50% ND-Cu coated CFVAs was on the level of 10 -14 l mbar/s cm 2 , while H 2 O off-gas rate was on the level of 10 -15 l mbar/s cm 2 , consistent with the untreated or electropolished stainless steel CFVA, but the HD formation remained. The Restek EP bottle was used as a reference for this work. The Restek Electro-Polished (EP) bottle and their SilTek coated bottles tested under a different research project exhibited very little hydrogen off-gassing and

  5. Cathodic disbonding of organic coatings on submerged steel

    Energy Technology Data Exchange (ETDEWEB)

    Knudsen, Ole oeystein

    1998-12-31

    In offshore oil production, submerged steel structures are commonly protected by an organic coating in combination with cathodic protection. The main advantage is that the coating decreases the current demand for cathodic protection. But the coating degrades with time. This thesis studies one of the most important mechanisms for coating degradation in seawater, cathodic disbonding. Seven commercial coatings and two model coatings with various pigmentations have been studied. Parameter studies, microscopy and studies of free films were used in the mechanism investigations. Exposure to simulated North Sea conditions was used in the performance studies. The effect of aluminium and glass barrier pigments on cathodic disbonding was investigated. The mechanism for the effect of the aluminium pigments on cathodic disbonding was also investigated. The transport of charge and oxygen to the steel/coating interface during cathodic disbonding was studied for two epoxy coatings. Cathodic disbonding, blistering and current demand for cathodic protection was measured for nine commercial coatings for submerged steel structures, using the ASTM-G8 standard test and a long term test under simulated North Sea conditions. The relevance of the ASTM-G8 test as a prequalification test was evaluated. 171 refs., 40 figs., 6 tabs.

  6. Surface Oxidation of the High-Strength Steels Electrodeposited with Cu or Fe and the Resultant Defect Formation in Their Coating during the Following Galvanizing and Galvannealing Processes

    Science.gov (United States)

    Choi, Yun-Il; Beom, Won-Jin; Park, Chan-Jin; Paik, Doojin; Hong, Moon-Hi

    2010-12-01

    This study examined the surface oxidation of high-strength steels electrodeposited with Cu or Fe and the resultant defect formation in their coating during the following galvanizing and galvannealing processes. The high-strength steels were coated with an Cu or Fe layer by the electroplating method. Then, the coated steels were annealed in a reducing atmosphere, dipped in a molten zinc, and finally transformed into galvannealed steels through the galvannealing process. The formation of Si and Mn oxides on the surface of the high-strength steel was effectively suppressed, and the density of surface defects on the galvanized steel was significantly reduced by the pre-electrodeposition of Cu and Fe. This effect was more prominent for the steels electrodeposited at higher cathodic current densities. The finer electrodeposit layer formed at higher cathodic current density on the steels enabled the suppression of partial surface oxidation by Mn or Si and better wetting of Zn on the surface of the steels in the following galvanizing process. Furthermore, the pre-electrodeposited steels exhibited a smoother surface without surface cracks after the galvannealing process compared with the untreated steel. The diffusion of Fe and Zn in the Zn coating layer in the pre-electrodeposited steels appears to occur more uniformly during the galvannealing process due to the low density of surface defects induced by oxides.

  7. Effect of Zinc Phosphate on the Corrosion Behavior of Waterborne Acrylic Coating/Metal Interface.

    Science.gov (United States)

    Wan, Hongxia; Song, Dongdong; Li, Xiaogang; Zhang, Dawei; Gao, Jin; Du, Cuiwei

    2017-06-14

    Waterborne coating has recently been paid much attention. However, it cannot be used widely due to its performance limitations. Under the specified conditions of the selected resin, selecting the function pigment is key to improving the anticorrosive properties of the coating. Zinc phosphate is an environmentally protective and efficient anticorrosion pigment. In this work, zinc phosphate was used in modifying waterborne acrylic coatings. Moreover, the disbonding resistance of the coating was studied. Results showed that adding zinc phosphate can effectively inhibit the anode process of metal corrosion and enhance the wet adhesion of the coating, and consequently prevent the horizontal diffusion of the corrosive medium into the coating/metal interface and slow down the disbonding of the coating.

  8. About the influence of the topography of the steel surface on faults during hot galvanizing of part loads; Zum Einfluss der Topographie der Stahloberflaeche auf Fehler beim Stueckgut-Feuerverzinken

    Energy Technology Data Exchange (ETDEWEB)

    Schulz, W.D. [Institut fuer Korrosionsschutz GmbH, Dresden (Germany); Schubert, P.

    2002-03-01

    The topography of the steel surface can influence the formation of layers during hot galvanizing in many ways. Information is given on galvanizing faults caused by impressions in the steel surface (rolling and drawing ridges). Flux remainders accumulated in these impressions can be encapsulated in the zinc coating during hot galvanizing. This leads to cavities and pores in the coating or to sponge-like zinc raisings at its surface. The flux remainders from the zinc coating can boil during powder coating and lead to blisters and pimple-like rises in the coating. Therefore, steel surfaces designed for galvanizing should be even or only have flat impressions. (orig.)

  9. Application of Industrial XRF Coating Thickness Analyzer for Phosphate Coating Thickness on Steel

    Directory of Open Access Journals (Sweden)

    Aleksandr Sokolov

    2018-03-01

    Full Text Available The results of industrial application of an online X-ray fluorescence coating thickness analyzer for measuring the thickness of phosphate coatings on moving steel strips are considered in the article. The target range of coating thickness to be measured is from tens to hundreds of mg/m2 in a measurement time of 10 s. The measurement accuracy observed during long-duration factory acceptance test was 10–15%. The coating thickness analyzer consists of two XRF gauges, mounted above and below the steel strip and capable of moving across the moving strip system for their suspension and relocation and electronic control unit. Fully automated software was developed to automatically and continuously (24/7 control both gauges, scanning both sides of the steel strip, and develop and test methods for measuring new coatings. It allows performing offline storage and retrieval of the measurement results, remotely controlling the analyzer components and measurement modes from a control room. The developed XRF coating thickness analyzer can also be used for real-time measurement of other types of coatings, both metallic and non-metallic.

  10. Corrosion properties of pulse-plated zinc-nickel alloy coatings

    Energy Technology Data Exchange (ETDEWEB)

    Alfantazi, A.M. [Univ. of British Columbia, Vancouver, British Columbia (Canada). Dept. of Metals and Materials Engineering; Erb, U. [Queen`s Univ., Kingston, Ontario (Canada)

    1996-11-01

    Corrosion properties of pulse-plated Zn-Ni alloy coating on a steel substrate were investigated using the neutral salt-spray test (ASTM B 117-81) and the potentiodynamic polarization technique (ASTM G 5-82). Performance of these alloy coatings with various Ni contents (up to 62 wt%) was compared to that of laboratory-prepared electrodeposited Zn coatings and commercial galvannealed (GA) steel. Results of the neutral salt-spray test indicated corrosion resistance of pulse-plated Zn-Ni alloy coatings was superior to that of the pure Zn and commercial GA coating. The Zn-20 wt% Ni and Zn-14 wt% Ni alloys gave the best protection of the Zn-Ni coatings tested. Potentiodynamic polarization tests confirmed excellent corrosion performance of the 20 wt% Ni alloy

  11. Zirconium coatings doped with nanoparticles for the protection of stainless steel

    International Nuclear Information System (INIS)

    Pineda, F; Vargas, E; Martinez, C; Sancy, M; Rabagliati, F.M; Pavez, J; Paez, M.A

    2008-01-01

    The anticorrosive protection of metal alloys, like stainless steel, is usually carried out with chrome-based coatings, but the toxic wastes associated with the process minimizes its applicability. The above has motivated the search for alternative protection methodologies, among which are the inorganic polymers prepared by the sol-gel method, which are a viable protection alternative because of their outstanding chemical and physical properties in aggressive environments. Despite the method's benefits, the application of sol-gel coatings to metals exposed to highly corrosive materials is restricted due to the substantial porosity of the films. Recent studies report that this limiting factor can be diminished by adding inorganic nanoparticles to the polymeric matrices, significantly improving the anticorrosive properties of the coatings. Considering the above, this work evaluated the inclusion of iron oxide nanoparticles (III) in zirconium polymeric matrices for the protection of 316 and 316L stainless steel. Electrochemical techniques, such as polarization curves and electrochemical impedance spectroscopy and morphological analysis with atomic force microscopy were used for this purpose. The responses obtained showed improvements in the anticorrosive properties of the zirconium films when doped with nanoparticles, and the best protective response was obtained with the minimum amount of the nanomaterial, aided by a significant increase in the metallic material's passivity. A critical content of nanoparticles was also identified in the polymeric matrix, above which the coating suffers serious deterioration, caused by the apparent formation of percolation channels leading to the oversaturation of the polymeric matrix

  12. Effects of post-LOCA conditions on a protective coating (paint) for the Nuclear Power Industry

    International Nuclear Information System (INIS)

    Loyola, V.M.; Womelsduff, J.E.

    1985-03-01

    When corrosion protection of steel cannot be achieved by galvanizing due to size, use, or other restrictions, the steel is frequently protected by the application of a suitable corrosion-inhibiting paint. A widely accepted corrosion inhibiting coating is one in which finely powdered zinc metal is dispersed in an organic polymer matrix and applied to steel as a paint. This system is often used with a non-zinc bearing topcoat for enhanced protection. We have studied the oxidation of zinc in a zinc-rich coating used in the nuclear power industry and have measured the rates of hydrogen generation from these coatings due to zinc oxidation at temperatures of up to 175 0 C. The results suggest that the real-time rates of hydrogen generation are considerably higher than previously believed. A second concern involves the generation of debris or solid reaction products which could cause plugging or fouling of the recirculation pumps, spray nozzles, and/or heat exchangers. Coatings are observed to fail at post-LOCA conditions which are well within the limits predicted by Design Basis Accident analysis. The failures involve cracking and/or delamination of the topcoat and production of solid corrosion products involving the zinc-rich primer. 22 refs., 10 figs., 6 tabs

  13. Preparation and microwave shielding property of silver-coated carbonyl iron powder

    International Nuclear Information System (INIS)

    Cao, Xiao Guo; Ren, Hao; Zhang, Hai Yan

    2015-01-01

    Highlights: • The silver-coated carbonyl iron powder is prepared by the electroless plating process. • The silver-coated carbonyl iron powder is a new kind of conductive filler. • The reflection and absorption dominate the shielding mechanism of the prepared powder. • Increasing the thickness of electroconductive adhesive will increase the SE. - Abstract: Electroless silver coating of carbonyl iron powder is demonstrated in the present investigation. The carbonyl iron powders are characterized by scanning electron microscope (SEM), energy dispersive X-ray spectroscopy (EDX), and X-ray diffraction analysis (XRD) before and after the coating process. The relatively uniform and continuous silver coating is obtained under the given coating conditions. In this paper, the electromagnetic interference (EMI) shielding mechanism of the silver-coated carbonyl iron powder is suggested. The reflection of silver coating and absorption of carbonyl iron powder dominate the shielding mechanism of the silver-coated carbonyl iron powder. The silver-coated carbonyl iron powders are used as conductive filler in electroconductive adhesive for electromagnetic interference shielding applications. The effect of the thickness of electroconductive adhesive on the shielding effectiveness (SE) is investigated. The results indicate that the SE increases obviously with the increase of the thickness of electroconductive adhesive. The SE of the electroconductive adhesive with 0.35 mm thickness is above 38 dB across the tested frequency range

  14. Examination of Wetting by Liquid Zinc of Steel Sheets Following Various Kinds of Abrasive Blasting

    Directory of Open Access Journals (Sweden)

    Cecotka M.

    2016-06-01

    Full Text Available Abrasive blasting is one of the methods of surface working before hot-dip zinc-coating. It allows not only to remove products of corrosion from the surface, but it also affects the quality of the zinc coating applied later, thereby affecting wettability of surface being zinc-coated. The surface working can be done with different types of abrasive material.

  15. Extraction of copper zinc and iron from hydrochloric acid solutions by means of different extractants

    Energy Technology Data Exchange (ETDEWEB)

    Zhivkova, Svetlana [Institute of Chemical Engineering - Bulgarian Academy of Sciences, Sofia (Bulgaria)

    2011-07-01

    The extraction of copper, zinc and iron from hydrochloric acid solutions has been studied. The experiments have been carried out using various solvents, involving different extraction mechanisms – solvating, anion-exchange, cation-exchange, bifunctional . Mixtures of these extractants have been also used. The extraction properties of these extractant mixtures toward copper, zinc and iron, the effect of used modifiers and diluents have been also investigated. Key words: Copper, Zinc, Iron, Extraction, Extractant, Modifier, Diluent.

  16. Urban heritage, building maintenance : Iron & steel

    NARCIS (Netherlands)

    Verhoef, L.G.W.

    1999-01-01

    In the 1ge century what had been the traditional building techniques up to th at time were considerably changed owing to the use of cast iron and later wrought iron and steel. In fact, the industrial revolution, initially based in England, would not have been possible without these materiais. Not

  17. Iron Bioavailability from Ferric Pyrophosphate in Extruded Rice Cofortified with Zinc Sulfate Is Greater than When Cofortified with Zinc Oxide in a Human Stable Isotope Study.

    Science.gov (United States)

    Hackl, Laura; Zimmermann, Michael B; Zeder, Christophe; Parker, Megan; Johns, Paul W; Hurrell, Richard F; Moretti, Diego

    2017-03-01

    Background: Extruded rice grains are often cofortified with iron and zinc. However, it is uncertain if the addition of zinc to iron-fortified rice affects iron absorption and whether this is zinc-compound specific. Objective: We investigated whether zinc, added as zinc oxide (ZnO) or zinc sulfate (ZnSO 4 ), affects human iron absorption from extruded rice fortified with ferric pyrophosphate (FePP). Methods: In 19 iron-depleted Swiss women (plasma ferritin ≤16.5 μ/L) aged between 20 and 39 y with a normal body mass index (in kg/m 2 ; 18.7-24.8), we compared iron absorption from 4 meals containing fortified extruded rice with 4 mg Fe and 3 mg Zn. Three of the meals contained extruded rice labeled with FePP ( 57 FePP): 1 ) 1 meal without added zinc ( 57 FePP-Zn), 2 ) 1 cofortified with ZnO ( 57 FePP+ZnO), and 3 ) 1 cofortified with ZnSO 4 ( 57 FePP+ZnSO 4 ). The fourth meal contained extruded rice without iron or zinc, extrinsically labeled with ferrous sulfate ( 58 FeSO 4 ) added as a solution after cooking. All 4 meals contained citric acid. Iron bioavailability was measured by isotopic iron ratios in red blood cells. We also measured relative in vitro iron solubility from 57 FePP-Zn, 57 FePP+ZnO, and 57 FePP+ZnSO 4 expressed as a fraction of FeSO 4 solubility. Results: Geometric mean fractional iron absorption (95% CI) from 57 FePP+ZnSO 4 was 4.5% (3.4%, 5.8%) and differed from 57 FePP+ZnO (2.7%; 1.8%, 4.1%) ( P iron bioavailabilities compared with 58 FeSO 4 were 62%, 57%, and 38% from 57 FePP+ZnSO 4 , 57 FePP-Zn, and 57 FePP+ZnO, respectively. In vitro solubility from 57 FePP+ZnSO 4 differed from that of 57 FePP-Zn (14.3%; P iron-depleted women, iron absorption from FePP-fortified extruded rice cofortified with ZnSO 4 was 1.6-fold (95% CI: 1.4-, 1.9-fold) that of rice cofortified with ZnO. These findings suggest that ZnSO 4 may be the preferable zinc cofortificant for optimal iron bioavailability of iron-fortified extruded rice. This trial was registered at

  18. Electroless Plated Nanodiamond Coating for Stainless Steel Passivation

    Energy Technology Data Exchange (ETDEWEB)

    Li, D. [Savannah River Site (SRS), Aiken, SC (United States). Savannah River National Lab. (SRNL); Korinko, P. [Savannah River Site (SRS), Aiken, SC (United States). Savannah River National Lab. (SRNL); Spencer, W. [Savannah River Site (SRS), Aiken, SC (United States). Savannah River National Lab. (SRNL); Stein, E. [Savannah River Site (SRS), Aiken, SC (United States). Savannah River National Lab. (SRNL)

    2016-09-15

    Tritium gas sample bottles and manifold components require passivation surface treatments to minimize the interaction of the hydrogen isotopes with surface contamination on the stainless steel containment materials. This document summarizes the effort to evaluate electroless plated nanodiamond coatings as a passivation layer for stainless steel. In this work, we developed an electroless nanodiamond (ND)-copper (Cu) coating process to deposit ND on stainless steel parts with the diamond loadings of 0%, 25% and 50% v/v in a Cu matrix. The coated Conflat Flanged Vessel Assemblies (CFVAs) were evaluated on surface morphology, composition, ND distribution, residual hydrogen release, and surface reactivity with deuterium. For as-received Cu and ND-Cu coated CFVAs, hydrogen off-gassing is rapid, and the off-gas rates of H2 was one to two orders of magnitude higher than that for both untreated and electropolished stainless steel CFVAs, and hydrogen and deuterium reacted to form HD as well. These results indicated that residual H2 was entrapped in the Cu and ND-Cu coated CFVAs during the coating process, and moisture was adsorbed on the surface, and ND and/or Cu might facilitate catalytic isotope exchange reaction for HD formation. However, hydrocarbons (i.e., CH3) did not form, and did not appear to be an issue for the Cu and ND-Cu coated CFVAs. After vacuum heating, residual H2 and adsorbed H2O in the Cu and ND-Cu coated CFVAs were dramatically reduced. The H2 off-gassing rate after the vacuum treatment of Cu and 50% ND-Cu coated CFVAs was on the level of 10-14 l mbar/s cm2, while H2O off-gas rate was on the level of 10-15 l mbar/s cm2, consistent with the untreated or electropolished stainless steel CFVA, but the HD formation remained. The Restek EP bottle was used as a reference for this work. The Restek Electro-Polished (EP) bottle and their Sil

  19. EFFECT OF DEW POINT OF ATMOSPHERE OF CGL’S ANNEALING FURNACES ON THE QUALITY OF GA COATING ON BAKE HARDENABLE STEEL

    Directory of Open Access Journals (Sweden)

    Juliana Porto Guimarães

    2013-10-01

    Full Text Available The strip steel surface condition after continuous annealing of strip is extremely important to the quality of galvannealed coating (GA. The presence of oxides or precipitated can affect the reactions at the coating/substrate interface and decrease the zinc wettability on the steel surface, leading to various defects in the final product. To avoid oxidation of the material during continuous annealing, a protective atmosphere is used in the furnaces. Despite this atmosphere, it is possible the selective oxidation or precipitation of second phase particles, being the dew point of atmosphere one of the leading factors to reduce this occurrence. This study aims to evaluate the effect of the dew point on the quality of GA coatings applied to a bake hardenable steel. The continuous annealing under dew points of –60°C, 30°C and 0°C, as well as hot dip galvanizing, were performed in a Hot Dip Process Simulator. It is found that the dew point has a decisive influence on the amount, distribution and type of oxides formed, and the condition of –30°C provided the coating with less failures and better adhesion.

  20. 77 FR 32998 - Tin- and Chromium-Coated Steel Sheet From Japan

    Science.gov (United States)

    2012-06-04

    ...-Coated Steel Sheet From Japan Determination On the basis of the record \\1\\ developed in the subject five... order on tin- and chromium-coated steel sheet from Japan would be likely to lead to continuation or... USITC Publication 4325 (May 2012), entitled Tin- and Chromium-Coated Steel Sheet from Japan...

  1. The microstructure of steels and cast irons. History and interpretation

    International Nuclear Information System (INIS)

    Durand-Charre, M.

    2003-01-01

    The microstructure of steels and cast irons is a monograph on the history and interpretation of the microstructure of steels and iron alloys. Its 400 pages are illustrated by a lot of micrographies of commercial alloys or model alloys at each the available scales with the modern investigations means of electronic microscopy and the optical macro/microscopy. The first part of this book is an historical introduction on the development of the metallurgical structures manually forged for the iron knowledge, in particular the famous structures called damask. The second part of this book deals with the fundamental notions in order to give all the reasoning bases required on the phases equilibria and the transformations kinetics. Concerning the phases equilibria, a lot of diagrams are included. The reading of ternary systems is analyzed for six systems representative of the reactions encountered in steels, Fe-Cr-C, Fe-Ni-Cr, Fe-Mn-S, Fe-Co-Cu, Fe-Mo-Cr and Fe-C-V. The solidification structures are studied through all the classical cases but in others too as the markings of peritectic or metatectic reactions or transformations in series. Solid phases transformations are illustrated and commented with recent interpretations, in particular in the case of bainitic structures. A lot of references allow to deepen the non developed aspects. The third part is a guide to understand and discuss on scientific bases the role of alloy elements and those of different specific treatments resulting to the optimisation of steels and iron casts, to define the micrographic characteristics in relation with the use properties. Steels are classified in series for the very low alloy steels to steels with high amounts in alloy elements resulting of a very fine composition adjustment. Cast irons are presented naturally according to their microstructure, classified in white irons, lamellar grey and nodular irons. (O.M.)

  2. Electrochemical corrosion behavior of carbon steel with bulk coating holidays

    Institute of Scientific and Technical Information of China (English)

    2006-01-01

    With epoxy coal tar as the coating material, the electrochemical corrosion behavior of Q235 with different kinds of bulk coating holidays has been investigated with EIS (Electrochemical Impedance Spectroscopy) in a 3.5vol% NaCl aqueous solution.The area ratio of bulk coating holiday to total coating area of steel is 4.91%. The experimental results showed that at free corrosionpotential, the corrosion of carbon steel with disbonded coating holiday is heavier than that with broken holiday and disbonded & broken holiday with time; Moreover, the effectiveness of Cathodic Protection (CP) of carbon steel with broken holiday is better than that with disbonded holiday and disbonded & broken holiday on CP potential -850 mV (vs CSE). Further analysis indicated that the two main reasons for corrosion are electrolyte solution slowly penetrating the coating, and crevice corrosion at steel/coating interface near holidays. The ratio of impedance amplitude (Z) of different frequency to minimum frequency is defined as K value. The change rate of K with frequency is related to the type of coating holiday.

  3. Hydroxyapatite coating on stainless steel by biomimetic method

    International Nuclear Information System (INIS)

    Dias, V.M.; Maia Filho, A.L.M.; Silva, G.; Sousa, E. de; Cardoso, K.R.

    2010-01-01

    Austenitic stainless steels are widely used in implants due to their high mechanical strength and corrosion, however, are not able to connect to bone tissue and were classified as bioinert. The calcium phosphate ceramics such as hydroxyapatite (HA) are bioactive materials and create strong chemical bonds with bone tissue, but its brittleness and low fracture toughness render its use in conditions of high mechanical stress. The coating of steel with the bioactive ceramics such as HA, combines the properties of interest of both materials, accelerating bone formation around the implant. In this study, austenitic stainless steel samples were coated with apatite using the biomimetic method. The effect of three different surface conditions of steel and the immersion time in the SBF solution on the coating was evaluated. The samples were characterized by SEM, EDS and X-ray diffraction. (author)

  4. Zinc Absorption from Micronutrient Powder Is Low but Is not Affected by Iron in Kenyan Infants

    Directory of Open Access Journals (Sweden)

    Fabian Esamai

    2014-12-01

    Full Text Available Interference with zinc absorption is a proposed explanation for adverse effects of supplemental iron in iron-replete children in malaria endemic settings. We examined the effects of iron in micronutrient powder (MNP on zinc absorption after three months of home fortification with MNP in maize-based diets in rural Kenyan infants. In a double blind design, six-month-old, non-anemic infants were randomized to MNP containing 5 mg zinc, with or without 12.5 mg of iron (MNP + Fe and MNP − Fe, respectively; a control (C group received placebo powder. After three months, duplicate diet collections and zinc stable isotopes were used to measure intake from MNP + non-breast milk foods and fractional absorption of zinc (FAZ by dual isotope ratio method; total absorbed zinc (TAZ, mg/day was calculated from intake × FAZ. Mean (SEM TAZ was not different between MNP + Fe (n = 10 and MNP − Fe (n = 9 groups: 0.85 (0.22 and 0.72 (0.19, respectively, but both were higher than C (n = 9: 0.24 (0.03 (p = 0.04. Iron in MNP did not significantly alter zinc absorption, but despite intakes over double estimated dietary requirement, both MNP groups’ mean TAZ barely approximated the physiologic requirement for age. Impaired zinc absorption may dictate need for higher zinc doses in vulnerable populations.

  5. Selectivity in the oxidative dehydrogenation of butene on zinc-iron oxide catalyst

    Energy Technology Data Exchange (ETDEWEB)

    Kung, H.H.; Kundalkar, B.; Kung, M.C.; Cheng, W.H.

    1980-02-21

    Adsorption, temperature-programed desorption, and pulse reaction studies of cis-2-butene and butadiene on spinel zinc ferrite by previously described methods provided evidence that the selectivity for oxidative dehydrogenation of butenes increases when zinc is added to the iron oxide catalyst because selective oxidation and complete oxidation proceed on separate sites, as they do on pure iron; because the density of sites for selective oxidation is higher and the density of sites for complete combustion is lower than on pure iron oxide; and because the activity of the combustion sites is lower.

  6. Corrosion-resistant coating technique for oxide-dispersion-strengthened ferritic/martensitic steel

    International Nuclear Information System (INIS)

    Sakasegawa, Hideo; Tanigawa, Hiroyasu; Ando, Masami

    2014-01-01

    Oxide-dispersion-strengthened (ODS) steels are attractive materials for application as fuel cladding in fast reactors and first-wall material of fusion blanket. Recent studies have focused more on high-chromium ferritic (12-18 wt% Cr) ODS steels with attractive corrosion resistance properties. However, they have poor material workability, require complicated heat treatments for recrystallization, and possess anisotropic microstructures and mechanical properties. On the other hand, low-chromium ferritic/martensitic (8-9 wt% Cr) ODS steels have no such limitations; nonetheless, they have poor corrosion resistance properties. In our work, we developed a corrosion-resistant coating technique for a low-chromium ferritic/martensitic ODS steel. The ODS steel was coated with the 304 or 430 stainless steel, which has better corrosion resistances than the low-chromium ferritic/martensitic ODS steels. The 304 or 430 stainless steel was coated by changing the canning material from mild steel to stainless steel in the conventional material processing procedure for ODS steels. Microstructural observations and micro-hardness tests proved that the stainless steels were successfully coated without causing a deterioration in the mechanical property of the low-chromium ferritic/martensitic ODS steel. (author)

  7. Analysis of polypyrrole-coated stainless steel electrodes

    Indian Academy of Sciences (India)

    Analysis of polypyrrole-coated stainless steel electrodes - Estimation of specific ... is carried out on stainless steel electrodes using -toluene sulphonic acid. ... The feasibility of the electrode for supercapacitor applications is investigated.

  8. Scaling-up biofortified beans high in iron and zinc through the school-feeding program

    NARCIS (Netherlands)

    Beintema, Joni J.S.; Gallego-Castillo, Sonia; Londoño-Hernandez, Luis F.; Restrepo-Manjarres, José; Talsma, Elise F.

    2018-01-01

    Iron and zinc deficiencies are global health problems, affecting mostly pregnant women and young children. In 2016, biofortified iron and zinc beans were introduced in Colombia. The incorporation of biofortified beans into the national school-feeding program could facilitate adoption and potentially

  9. [Interaction among the trace elements zinc, copper and iron after depletion and repletion of dairy cows with zinc].

    Science.gov (United States)

    Kirchgessner, M; Schwarz, F J; Roth, H P; Schwarz, W A

    1978-12-01

    Imbalances in the supply with trace elements may be caused by the excessive administration of one or several elements or the insufficient administration in relation to other trace elements. This article deals with the interactions between the trace elements zinc and copper resp. zinc and iron under the conditions of the insufficient supply with Zn (6 mg per kg dry matter of the fodder) and the supply according to the demand with other trace elements (14 mg copper resp. 83 mg iron per dry matter of the fodder). For this purpose we investigated the copper, iron and zinc content of the milk and the serum of cows that were first depleted of zinc through a semi-synthetic zinc deficiency diet and then repleted with extra allowances of zinc. The closest connections exist between the copper and zinc content of the milk. Thus extreme Zn-deficiency feeding conditions the decreased Zn-content on the one hand and increased Cu-content on the other. In contrast to this, the cows' Zn-excretion in the milk increases after Zn-repletion whereas the Cu-content decreases. This shows a distinctly negative correlation. A loose connection could only be detected for the Cu- and Zn-content of the serum. Though the Zn-content changed considerably in dependence on the Zn-supply, the Cu-content remained largely uninfluenced. The Fe-content of both milk and serum shows no interaction with the nutritive Zn-supply. Only after 19 test weeks of extreme Zn-deficiency could a slight increase of the Fe-concentration be indicated.

  10. A COMMUNITY BASED RANDOMIZED CONTROLLED TRIAL OF IRON AND ZINC SUPPLEMENTATION IN INFANTS: EFFECTS ON GROWTH AND DEVELOPMENT

    Directory of Open Access Journals (Sweden)

    T. Lind

    2006-01-01

    Full Text Available Deficiencies of iron and zinc are associated with delayed development, growth faltering, and increased infectious disease morbidity during infancy and childhood. Combined iron and zinc supplementation may therefore be a logical preventive strategy. Objective: the objective of the study was to compare the effects of combined iron and zinc supplementation in infancy with the effects of iron and zinc as single micronutrients on growth, psychomotor development, and incidence of infectious disease. Design: Indonesian infants (n = 680 were randomly assigned to daily supplementation with 10 mg Fe (Fe group, 10 mg Zn (Zn group, 10 mg Fe and 10 mg Zn (Fe + Zn group, or placebo from 6 to 12 mo of age. Anthropometric indexes, developmental indexes (bay ley scales of infant development; sid, and morbidity were recorded. Results: at 12 mo, two factor analysis of variance showed a significant interaction between Iron and Zinc for weight for age z score, knee heel length, and sid psychomotor development. Weight forage z score was higher in the Zn group than in the placebo and Fe + Zn groups, knee heel length was higher in the Zn and Fe groups than in the placebo group, and the sid psychomotor development index was higher in the Fe group than in the placebo group. No significant effect on morbidity was found. Conclusions: single supplementation with zinc significantly improved growth, and single supplementation with iron significantly improved growth and psychomotor development, but combined supplementation with iron and zinc had no significant effect on growth or development. Combined, simultaneous supplementation with iron and zinc to infants cannot be routinely recommended at the iron to zinc ratio used in this study.Key words: infants, growth, knee heel length, development, iron, zinc.

  11. Biofortification of wheat grain with iron and zinc: integrating novel genomic resources and knowledge from model crops

    Directory of Open Access Journals (Sweden)

    Philippa eBorrill

    2014-02-01

    Full Text Available Wheat, like many other staple cereals, contains low levels of the essential micronutrients iron and zinc. Up to two billion people worldwide suffer from iron and zinc deficiencies, particularly in regions with predominantly cereal-based diets. Although wheat flour is commonly fortified during processing, an attractive and more sustainable solution is biofortification, which requires developing new varieties of wheat with inherently higher iron and zinc content in their grains. Until now most studies aimed at increasing iron and zinc content in wheat grains have focused on discovering natural variation in progenitor or related species. However, recent developments in genomics and transformation have led to a step change in targeted research on wheat at a molecular level. We discuss promising approaches to improve iron and zinc content in wheat using knowledge gained in model grasses. We explore how the latest resources developed in wheat, including sequenced genomes and mutant populations, can be exploited for biofortification. We also highlight the key research and practical challenges that remain in improving iron and zinc content in wheat.

  12. Passivation of Cu-Zn alloy on low carbon steel electrodeposited from a pyrophosphate medium

    Science.gov (United States)

    Yavuz, Abdulcabbar; Yakup Hacıibrahimoğlu, M.; Bedir, Metin

    2018-01-01

    The motivation of this study is to understand whether zinc-based alloy also has a passivation behaviour similar to zinc itself. Cu-Zn alloys were electrodeposited potentiostatically from a pyrophosphate medium on a carbon steel electrode and their corrosion behaviours were studied. Pt and carbon steel electrodes were used in order to examine the corrosion/passivation behaviour of bare Cu, bare Zn and Cu-Zn alloy coatings. The passivation behaviour of all brass-modified electrodes having Zn content between 10% and 100% was investigated. The growth potential affects the morphology and structure of crystals. The brass coatings are more porous than their pure components. The crystalline structure of Cu-Zn alloys can be obtained by changing the deposition potential. The zinc content in brass increases when the deposition voltage applied decreases. However, the growth potential and the ratio of zinc in brass do not affect the passivation behaviour of the resulting alloys. The coatings obtained by applying different growth potentials were immersed in tap water for 24 h to compare their corrosion behaviours with carbon steel having pitting formation.

  13. Vitamin A, iron and zinc deficiency in Indonesia : micronutrient interactions and effects of supplementation

    NARCIS (Netherlands)

    Dijkhuizen, M.A.; Wieringa, F.T.

    2001-01-01

    The research described in this thesis was concerned with vitamin A, iron and zinc deficiency in pregnant and lactating women and in infants. The effects of supplementation withβ-carotene, iron and zinc on micronutrient status, growth, pregnancy outcome and immune function, and interactions

  14. Competences of Engineers in the Iron and Steel Industry

    Science.gov (United States)

    Kozhevnikov, A. V.

    2017-12-01

    The article presents the results of assessment of the professional performance of engineers working in the iron and steel industry. A competence-based profile of highly-qualified professionals has been built. The study of the competences of the iron and steel industry engineers has shown that their knowledge and skills may be mobilized to solve professional tasks.

  15. Analysis of Welding Zinc Coated Steel Sheets in Zero Gap Configuration by 3D Simulations and High Speed Imaging

    Science.gov (United States)

    Koch, Holger; Kägeler, Christian; Otto, Andreas; Schmidt, Michael

    Welding of zinc coated sheets in zero gap configuration is of eminent interest for the automotive industry. This Laser welding process would enable the automotive industry to build auto bodies with a high durability in a plain manufacturing process. Today good welding results can only be achieved by expensive constructive procedures such as clamping devices to ensure a defined gad. The welding in zero gap configuration is a big challenge because of the vaporised zinc expelled from the interface between the two sheets. To find appropriate welding parameters for influencing the keyhole and melt pool dynamics, a three dimensional simulation and a high speed imaging system for laser keyhole welding have been developed. The obtained results help to understand the process of the melt pool perturbation caused by vaporised zinc.

  16. Inhibition of the corrosion of mild steel by phosphate conversion coatings

    International Nuclear Information System (INIS)

    Ashraf, W.; Khalid, S.; Rashid, A.; Arshad, M.

    1993-01-01

    Phosphating is the treatment of a metal surface to provide a coating of insoluble metal phosphate crystals which strongly adhere to the base material. Such coatings affect the appearance, surface hardness, and electrical conductivity of the metal. Phosphating is major industrial importance in the production of iron and steel surfaces, e.g., in automotive and appliance industries. The present article discusses a novel description of process controlling parameters. The process may be termed as hot phosphate (95-100 deg. C) and it employs the use of low cost chemicals and entirely new accelerator. Effective layer thickness is found to be 0.72 mg/cm /sup 2/ and can withstand moist and mild chemical conditions. The thickness of coating depends upon dipping time and temperature of the working bath. It seems to increase with increasing dipping time but then reaches a maxima. Any more dipping causes stripping and uneven coating layers. In our system most appropriate dipping time was found to be 45 minutes. The stability and completeness of coating was tested by Ferro Test and Tape Pull Test and was found to be satisfactory. The quality control parameters, such as free and total acidity have been controlled for optimum coating thickness and stability. (author)

  17. Oxide Dispersion Strengthened Iron Aluminide by CVD Coated Powders

    Energy Technology Data Exchange (ETDEWEB)

    Asit Biswas Andrew J. Sherman

    2006-09-25

    This I &I Category2 program developed chemical vapor deposition (CVD) of iron, aluminum and aluminum oxide coated iron powders and the availability of high temperature oxidation, corrosion and erosion resistant coating for future power generation equipment and can be used for retrofitting existing fossil-fired power plant equipment. This coating will provide enhanced life and performance of Coal-Fired Boilers components such as fire side corrosion on the outer diameter (OD) of the water wall and superheater tubing as well as on the inner diameter (ID) and OD of larger diameter headers. The program also developed a manufacturing route for readily available thermal spray powders for iron aluminide coating and fabrication of net shape component by powder metallurgy route using this CVD coated powders. This coating can also be applid on jet engine compressor blade and housing, industrial heat treating furnace fixtures, magnetic electronic parts, heating element, piping and tubing for fossil energy application and automotive application, chemical processing equipment , heat exchanger, and structural member of aircraft. The program also resulted in developing a new fabrication route of thermal spray coating and oxide dispersion strengthened (ODS) iron aluminide composites enabling more precise control over material microstructures.

  18. Preliminary study of HDA coating on CLAM steel followed by high temperature oxidation

    Energy Technology Data Exchange (ETDEWEB)

    Chen, Xiaoqiang, E-mail: newboy.chen@163.com; Huang, Qunying; Yan, Zilin; Song, Yong; Liu, Shaojun; Jiang, Zhizhong

    2013-11-15

    A hot-dip aluminizing process is expected to produce aluminide coatings on structural materials to resist tritium permeation, corrosion, and magnetohydrodynamic (MHD) effects in the fusion reactor blanket. China Low Activation Martensitic (CLAM) steel, which is the candidate structural material for the LiPb blanket system in China, was coated with pure aluminum and with an Al–Si alloy. Factors affecting the thickness and morphology of the aluminide coatings were studied. After the hot-dipping treatment, FeAl{sub 3} and Fe{sub 2}Al{sub 5} were observed at the Al/steel interface. The existence of silicon in the molten aluminum suppressed the growth of Fe{sub 2}Al{sub 5}, built up the thickness of FeAl{sub 3} slightly, and contributed to reducing the thickness of the intermetallic layer. The brittle phase of Fe{sub 2}Al{sub 5} had completely transformed to ductile phases of FeAl{sub 2}, FeAl and α-Fe(Al) after high temperature heat-treatment in air. Kirkendall voids were found in the diffusion layer, due to the rapid interdiffusion of iron and aluminum during oxidation. Cracks and pores were observed on the coating surface and at the interlayer. Grazing incidence X-ray diffraction indicates the presence of α-Al{sub 2}O{sub 3} in the oxide layer.

  19. Zinc/manganese multilayer coatings for corrosion protection

    International Nuclear Information System (INIS)

    Muenz, R.; Wolf, G.K.; Guzman, L.; Adami, M.

    2004-01-01

    Zn alloys are able to surpass the performance of electrogalvanised or hot-dip Zn (at same thickness) for corrosion protection of car bodies. In particular, vacuum deposited Zn alloy layers have higher protection power on non-painted steel surfaces as compared with pure Zn layers. In the present work the Zn-Mn system was investigated: Zn/Mn alloys of different compositions as well as Zn/Mn multilayers of 5-6 μm total thickness were prepared on low alloy steel by ion beam assisted deposition (IBAD). The equipment contained two electron beam evaporators and a slit extraction ion source, delivering ions of 100-1500 eV energy. The corrosion behaviour of the samples was evaluated by standard salt spray tests (SST). The composition and microstructure of the coatings was studied by scanning electron microscopy (SEM) and EDX-depth profiling. The behaviour of the coating/substrate system is discussed in comparison with 'state of the art' Zn-coatings (EZ) produced by electrogalvanizing. Generally speaking, the performance of the optimised coatings is as good or better than the reference standard

  20. Design and fabrication of anti-reflection coating on Gallium Phosphide, Zinc Selenide and Zinc Sulfide substrates for visible and infrared application

    Directory of Open Access Journals (Sweden)

    Mokrý P.

    2013-05-01

    Full Text Available Results of design and fabrication of a dual-band anti-reflection coating on a gallium phosphide (GaP, zinc selenide (ZnSe and zinc sulfide (ZnS substrates are presented. A multilayer stack structure of antireflection coatings made of zinc sulfide and yttrium fluoride (YF3 was theoretically designed for optical bands between 0.8 and 0.9 μm and between 9.5 and 10.5 μm. This stack was designed as efficient for these materials (GaP, ZnS, ZnSe together. Multilayer stack structure was deposited using thermal evaporation method. Theoretically predicted transmittance spectra were compared with transmitted spectra measured on coated substrates. Efficiency of anti-reflection coating is estimated and discrepancies are analyzed and discussed.

  1. Demonstration of Ice-Free Cathodic Protection Systems for Water Storage Tanks at Fort Drum: Final Report on Project AR-F-318 for FY05

    Science.gov (United States)

    2007-06-01

    16-inch diameter ductile iron pipe, where inlet and outlet pressures are nominally 100 psi and 50 psi, respectively. A local contractor will hot...P-641-G -- Primer Coating ; Zinc Dust- Zinc Oxide (for Galvanized Surfaces) 1.1.3. Federal Technical Reports. ETL 1110-9-10(FR) – Cathodic Protection...American National Standards Institute (ANSI) Standards. ANSI C80.1 -- Rigid Steel Conduit - Zinc Coated 1.1.6. American Society for Testing

  2. Wearing Quality of Austenitic, Duplex Cast Steel, Gray and Spheroidal Graphite Iron

    Directory of Open Access Journals (Sweden)

    S. Pietrowski

    2012-04-01

    Full Text Available The current work presents the research results of abrasion wear and adhesive wear at rubbing and liquid friction of new austenitic, austenitic-ferritic (“duplex” cast steel and gray cast iron EN-GJL-250, spheroidal graphite iron EN-GJS-600-3, pearlitic with ledeburitic carbides and spheroidal graphite iron with ledeburitic carbides with a microstructure of the metal matrix: pearlitic, upper bainite, mixture of upper and lower bainite, martensitic with austenite, pearlitic-martensitic-bainitic-ausferritic obtained in the raw state. The wearing quality test was carried out on a specially designed and made bench. Resistance to abrasion wear was tested using sand paper P40. Resistance to adhesive wear was tested in interaction with steel C55 normalized, hardened and sulfonitrided. The liquid friction was obtained using CASTROL oil. It was stated that austenitic cast steel and “duplex” are characterized by a similar value of abrasion wear and adhesive wear at rubbing friction. The smallest decrease in mass was shown by the cast steel in interaction with the sulfonitrided steel C55. Austenitic cast steel and “duplex��� in different combinations of friction pairs have a higher wear quality than gray cast iron EN-GJL- 250 and spheroidal graphite iron EN-GJS-600-3. Austenitic cast steel and “duplex” are characterized by a lower wearing quality than the spheroidal graphite iron with bainitic-martensitic microstructure. In the adhesive wear test using CASTROL oil the tested cast steels and cast irons showed a small mass decrease within the range of 1÷2 mg.

  3. Iron and zinc absorption from weaning foods prepared from germinated cereals and legumes

    International Nuclear Information System (INIS)

    Kuizon, M.D.

    1992-01-01

    Iron deficiency anaemia is a public health problem in the Philippines especially in infants, children and pregnant women. The immediate cause is inadequate intake of available iron to meet increased iron requirements. Iron supplementation studies on pregnant women showed improvement in haemoglobin level and reduction of prevalence of anaemia. A project on iron fortification of rice with ferrous sulphate is going on. It is proposed to study iron and zinc absorption from weaning food prepared from germinated rice: mungbean, germinated rice: cowpea, and germinated corn:mungbean to support the finding that these formulations will alleviate not only protein-energy malnutrition but contribute to improvement of iron status as well since iron contents are higher and anti-nutritional factors (phytates and tannin) are either reduced or eliminated. This study aims to measure the iron and zinc absorption from weaning foods prepared from germinated rice-mungbean, germinated rice-cowpea, and germinated corn-mungbean and to indicate usefullness of modifying local foods to improve iron absorption. 24 refs, 4 figs

  4. Simulation to coating weight control for galvanizing

    Science.gov (United States)

    Wang, Junsheng; Yan, Zhang; Wu, Kunkui; Song, Lei

    2013-05-01

    Zinc coating weight control is one of the most critical issues for continuous galvanizing line. The process has the characteristic of variable-time large time delay, nonlinear, multivariable. It can result in seriously coating weight error and non-uniform coating. We develop a control system, which can automatically control the air knives pressure and its position to give a constant and uniform zinc coating, in accordance with customer-order specification through an auto-adaptive empirical model-based feed forward adaptive controller, and two model-free adaptive feedback controllers . The proposed models with controller were applied to continuous galvanizing line (CGL) at Angang Steel Works. By the production results, the precise and stability of the control model reduces over-coating weight and improves coating uniform. The product for this hot dip galvanizing line does not only satisfy the customers' quality requirement but also save the zinc consumption.

  5. Isotope aided studies on the bioavailability of iron and zinc from human diets consumed in India

    International Nuclear Information System (INIS)

    Raghuramulu, N.; Das, P.; Prasad, P.

    1994-01-01

    Total iron, and zinc, in-vitro ionizable iron and soluble zinc were estimated by the chemical and extrinsic isotope tag methods for comparison in various foodstuffs as such, and after processing, and also in diets. It has been observed that the values got were more or less similar by both the procedures. The in-vitro ionizable iron in groundnut was low with low total iron as well. Total iron and ionizable iron were also estimated in commonly consumed breakfast preparations. The effect of tea on ionizable iron when taken along with breakfast was also investigated. It was found that different breakfast preparations varied narrowly with regards to total iron (4.6-7.2 mg) and percent ionizable iron (25%-33%). However, tea had a pronounced effect on ionizable iron resulting in inhibition to various extents. Total and soluble zinc were analyzed in green leafy vegetables and groundnut. Though the total zinc was low and similar in both foodstuffs, the percent soluble Zn was found to be high in green leafy vegetables as compared to groundnut. Tannin and ascorbic acid contents were estimated in a few foodstuffs. Tannin content in green leafy vegetables was found to be about 150 mg. Ascorbic acid concentration was high in cereals (except in rice) and whole pulses. The split pulses (dals) were found to be poor sources of ascorbic acid. Ionizable iron and soluble zinc were found to increase to various extents on processing. Germination was found to increase ascorbic acid, whereas it had no effect on tannin. (author). 4 figs, 8 tabs

  6. Corrosion resistance and development length of steel reinforcement with cementitious coatings

    Science.gov (United States)

    Pei, Xiaofei

    This research program focused on the corrosion resistance and development length of reinforcing steel coated with Cementitious Capillary Crystalline Waterproofing (CCCW) materials. The first part of this research program involved using the half-cell potential method to evaluate the corrosion resistance of CCCW coating materials. One hundred and two steel bars were embedded in concrete cylinders and monitored. In total, 64 steel reinforcing bars were coated with CCCW prior to embedment, 16 mortar cylinders were externally coated with CCCW, and 22 control (uncoated) samples were tested. All the samples were immersed in a 3.5% concentration chloride solution for a period of one year. Three coating types were studied: CCCW-B, CCCW-B+ C and CCCW-C+D. The test results showed that the CCCW coating materials delayed the corrosion activity to varying degrees. In particular, CCCW-C+D applied on the reinforcing steel surface dramatically delayed the corrosion activity when compared to the control samples. After being exposed to the chloride solution for a period of one year, no sign of corrosion was observed for the cylinders where the concrete surface was coated. The second part of this research evaluated the bond strength and development length of reinforcing steel coated with two types of CCCW coating materials (CCCW-B+C and CCCW-C+D) using a modified pull-out test method. A self-reacting inverted T-shaped beam was designed to avoid compression in the concrete surrounding the reinforcing steel. Steel reinforcing bars were embedded along the web portion of the T-beam with various embedded lengths and were staggered side by side. In total, six T-beams were fabricated and each beam contained 8 samples. Both short-term (7 days) and long-term (3 months) effects of water curing were evaluated. The reinforcing steel bars coated with CCCW-B+C demonstrated a higher bond strength than did samples coated with CCCW-C+D. However, the bond strengths of samples with coating materials

  7. CHARACTERIZATION AND PROCESSING OF SCALES FROM THE MECHANICAL DESCALING OF CARBON STEELS FOR RECYCLING AS COATING PIGMENTS

    Directory of Open Access Journals (Sweden)

    Anderson de Oliveira Fraga

    2014-10-01

    Full Text Available The large volume of solid wastes generated as scales in Steel Mills accounts to circa 1% to 2% of the total steel production and has led to studies aiming the recycling of scales, usually resulting in products of low added value. In this study, scales from the mechanical descaling of SAE 1045 steel were characterized by SEM and by quantitative X-Ray diffraction (Rietveld method, as well as by differential thermal analysis, aiming to develop its pretreatment for the further use as lamellar pigments in anticorrosive coatings of high added value. Aspect ratios between 1:50 and 1:100 were obtained by the processing of scales, which allows the replacement of other micaceous iron oxides.

  8. The Structure of the Silumin Coat on Alloy Cast Steels

    Directory of Open Access Journals (Sweden)

    T. Szymczak

    2012-04-01

    Full Text Available The work presents the analysis results of the structure of the coat obtained by dipping in silumin AlSi5 of two grades of alloy cast steel: GX6CrNiTi18-10 (LH18N9T and GX39Cr13 (LH14. The temperature of the silumin bath was 750±5°C, and the hold-up time of the cast steel element τ = 180 s. The absolute thickness of the coat obtained in the given conditions was g = 104 μm on cast steel GX6CrNiTi18-10 and g = 132 μm on GX39Cr13. The obtained coat consisted of three layers of different phase structure. The first layer from the base “g1`” was constructed of the phase AlFe including Si and alloy additives of the tested cast steel grades: Cr and Ni (GX6CrNiTi18-10 and Cr (GX39Cr13. The second layer “g1``” of intermetallic phases AlFe which also contains Si and Cr crystallizes on it. The last, external layer “g2” of the coat consists of the silumin containing the intermetallic phases AlFeSi which additionally can contain alloy additives of the cast steel. It was shown that there were no carbides on the coat of the tested cast steels which are the component of their microstructure, as it took place in the case of the coat on the high speed steels.

  9. Resistance to Corrosion of Zirconia Coatings Deposited by Spray Pyrolysis in Nitrided Steel

    Science.gov (United States)

    Cubillos, G. I.; Olaya, J. J.; Bethencourt, M.; Cifredo, G.; Blanco, G.

    2013-10-01

    Coatings of zirconium oxide were deposited onto three types of stainless steel, AISI 316L, 2205, and tool steel AISI D2, using the ultrasonic spray pyrolysis method. The effect of the flux ratio on the process and its influence on the structure and morphology of the coatings were investigated. The coatings obtained, 600 nm thick, were characterized using x-ray diffraction, scanning electron microscopy, confocal microscopy, and atomic force microscopy. The resistance to corrosion of the coatings deposited over steel (not nitrided) and stainless steel nitrided (for 2 h at 823 K) in an ammonia atmosphere was evaluated. The zirconia coating enhances the stainless steel's resistance to corrosion, with the greatest increase in corrosion resistance being observed for tool steel. When the deposition is performed on previously nitrided stainless steel, the morphology of the surface improves and the coating is more homogeneous, which leads to an improved corrosion resistance.

  10. Corrosion inhibition by lithium zinc phosphate pigment

    International Nuclear Information System (INIS)

    Alibakhshi, E.; Ghasemi, E.; Mahdavian, M.

    2013-01-01

    Highlights: •Synthesis of lithium zinc phosphate (LZP) by chemical co-precipitation method. •Corrosion inhibition activity of pigments compare with zinc phosphate (ZP). •LZP showed superior corrosion inhibition effect in EIS measurements. •Evaluation of adhesion strength and dispersion stability. -- Abstract: Lithium zinc phosphate (LZP) has been synthesized through a co-precipitation process and characterized by XRD and IR spectroscopy. The inhibitive performances of this pigment for corrosion of mild steel have been discussed in comparison with the zinc phosphate (ZP) in the pigment extract solution by means of EIS and in the epoxy coating by means of salt spray. The EIS and salt spray results revealed the superior corrosion inhibitive effect of LZP compared to ZP. Moreover, adhesion strength and dispersion stability of the pigmented epoxy coating showed the advantage of LZP compared to ZP

  11. Sulfur dioxide leaching of spent zinc-carbon-battery scrap

    Energy Technology Data Exchange (ETDEWEB)

    Avraamides, J.; Senanayake, G.; Clegg, R. [A.J. Parker Cooperative Research Centre for Hydrometallurgy, Murdoch University, Perth, WA 6150 (Australia)

    2006-09-22

    Zinc-carbon batteries, which contain around 20% zinc, 35% manganese oxides and 10% steel, are currently disposed after use as land fill or reprocessed to recover metals or oxides. Crushed material is subjected to magnetic separation followed by hydrometallurgical treatment of the non-magnetic material to recover zinc metal and manganese oxides. The leaching with 2M sulfuric acid in the presence of hydrogen peroxide recovers 93% Zn and 82% Mn at 25{sup o}C. Alkaline leaching with 6M NaOH recovers 80% zinc. The present study shows that over 90% zinc and manganese can be leached in 20-30min at 30{sup o}C using 0.1-1.0M sulfuric acid in the presence of sulfur dioxide. The iron extraction is sensitive to both acid concentration and sulfur dioxide flow rate. The effect of reagent concentration and particle size on the extraction of zinc, manganese and iron are reported. It is shown that the iron and manganese leaching follow a shrinking core kinetic model due to the formation of insoluble metal salts/oxides on the solid surface. This is supported by (i) the decrease in iron and manganese extraction from synthetic Fe(III)-Mn(IV)-Zn(II) oxide mixtures with increase in acid concentration from 1M to 2M, and (ii) the low iron dissolution and re-precipitation of dissolved manganese and zinc during prolonged leaching of battery scrap with low sulfur dioxide. (author)

  12. Hot Corrosion Behavior of Stainless Steel with Al-Si/Al-Si-Cr Coating

    Science.gov (United States)

    Fu, Guangyan; Wu, Yongzhao; Liu, Qun; Li, Rongguang; Su, Yong

    2017-03-01

    The 1Cr18Ni9Ti stainless steel with Al-Si/Al-Si-Cr coatings is prepared by slurry process and vacuum diffusion, and the hot corrosion behavior of the stainless steel with/without the coatings is studied under the condition of Na2SO4 film at 950 °C in air. Results show that the corrosion kinetics of stainless steel, the stainless steel with Al-Si coating and the stainless steel with Al-Si-Cr coating follow parabolic laws in several segments. After 24 h corrosion, the sequence of the mass gain for the three alloys is the stainless steel with Al-Si-Cr coating coating coating. The corrosion products of the three alloys are layered. Thereinto, the corrosion products of stainless steel without coating are divided into two layers, where the outside layer contains a composite of Fe2O3 and FeO, and the inner layer is Cr2O3. The corrosion products of the stainless steel with Al-Si coating are also divided into two layers, of which the outside layer mainly consists of Cr2O3, and the inner layer is mainly SiO2. The corrosion film of the stainless steel with Al-Si-Cr coating is thin and dense, which combines well with substrate. Thereinto, the outside layer is mainly Cr2O3, and the inside layer is Al2O3. In the matrix of all of the three alloys, there exist small amount of sulfides. Continuous and protective films of Cr2O3, SiO2 and Al2O3 form on the surface of the stainless steel with Al-Si and Al-Si-Cr coatings, which prevent further oxidation or sulfide corrosion of matrix metals, and this is the main reason for the much smaller mass gain of the two alloys than that of the stainless steel without any coatings in the 24 h hot corrosion process.

  13. Aluminide protective coatings on high–temperature creep resistant cast steel

    OpenAIRE

    J. Kubicki; A. Kochmańska

    2009-01-01

    This paper presents the results of research on aluminide protective coatings manufactured on high–temperature creep resistant cast steel. The main purpose of these coatings is protection against the high temperature corrosion, especially at high carburizing potential atmosphere. Coatings were obtained on cast steel type G–XNiCrSi36–18 with the following methods: pack cementation, paste method, cast method and slurry cementation. The phase composition, thickness and morphology of coatings were...

  14. Research on MRV system of iron and steel industry and verification mechanism establishment in China

    Science.gov (United States)

    Guo, Huiting; Chen, Liang; Chen, Jianhua

    2017-12-01

    The national carbon emissions trading market will be launched in 2017 in China. The iron and steel industry will be covered as one of the first industries. Establishing its MRV system is critical to promote the development of the iron and steel industry in the carbon trading market. This paper studies the requirements and procedures of the accounting, monitoring, reporting and verification of the seven iron and steel industry carbon trading pilots. The construction and operating mechanism of the MRV systems are also analyzed. Combining with the emission feature of the iron and steel industry, we study the suitable national MRV system for the whole iron and steel industry to consummate the future national carbon trading framework of iron and steel industry.

  15. Cold Extrusion but Not Coating Affects Iron Bioavailability from Fortified Rice in Young Women and Is Associated with Modifications in Starch Microstructure and Mineral Retention during Cooking.

    Science.gov (United States)

    Hackl, Laura; Speich, Cornelia; Zeder, Christophe; Sánchez-Ferrer, Antoni; Adelmann, Horst; de Pee, Saskia; Tay, Fabian; Zimmermann, Michael B; Moretti, Diego

    2017-12-01

    Background: Rice can be fortified with the use of hot or cold extrusion or coating, but the nutritional qualities of the resulting rice grains have never been directly compared. Objective: Using fortified rice produced by coating or hot or cold extrusion, we compared 1 ) iron and zinc absorption with the use of stable isotopes, 2 ) iron and zinc retention during cooking, and 3 ) starch microstructure. Methods: We conducted 2 studies in young women: in study 1 [ n = 19; mean ± SD age: 26.2 ± 3.4 y; body mass index (BMI; in kg/m 2 ): 21.3 ± 1.6], we compared the fractional iron absorption (FAFe) from rice meals containing isotopically labeled ferric prophosphate ( 57 FePP), zinc oxide (ZnO), citric acid, and micronutrients fortified through hot extrusion (HER1) with rice meals fortified through cold extrusion containing 57 FePP, ZnO, citric acid, and micronutrients (CER); in study 2 ( n = 22; age: 24 ± 4 y; BMI: 21.2 ± 1.3), we compared FAFe and fractional zinc absorption (FAZn) from rice meals fortified through hot extrusion (HER2) compared with rice meals fortified through coating containing 57 FePP, ZnO, a citric acid and trisodium cirate mixture (CA/TSC), and micronutrients (COR) relative to rice meals extrinsically fortified with ferrous sulfate (reference). Rice types HER1 and CER contained citric acid, whereas types HER2 and COR contained CA/TSC. We assessed retention during standardized cooking experiments and characterized the rice starch microstructure. Results: FAFe (95% CI) was greater from CER [2.2% (1.4%, 3.4%)] than from HER1 [1.2% (0.7%, 2.0%)] ( P = 0.036). There was no difference in FAFe between HER2 [5.1% (3.7%, 7.1%)] and COR [4.0% (2.9%, 5.4%)] ( P = 0.14), but FAFe from COR was lower than that from the reference meal [6.6% (4.9%, 9.0%)] ( P = 0.003), and the geometric mean FAZn (95% CI) did not differ between HER2 [9.5% (7.9%, 11.6%)] and COR [9.6% (8.7%, 10.7%)] ( P = 0.92). Cooking in a rice-to-water ratio of 1:2 resulted in iron and zinc

  16. Characterization of airborne and bulk particulate from iron and steel manufacturing facilities.

    Science.gov (United States)

    Machemer, Steven D

    2004-01-15

    Characterization of airborne and bulk particulate material from iron and steel manufacturing facilities, commonly referred to as kish, indicated graphite flakes and graphite flakes associated with spherical iron oxide particles were unique particle characteristics useful in identifying particle emissions from iron and steel manufacturing. Characterization of airborne particulate material collected in receptor areas was consistent with multiple atmospheric release events of kish particles from the local iron and steel facilities into neighboring residential areas. Kish particles deposited in nearby residential areas included an abundance of graphite flakes, tens of micrometers to millimeters in size, and spherical iron oxide particles, submicrometer to tens of micrometers in size. Bulk kish from local iron and steel facilities contained an abundance of similar particles. Approximately 60% of blast furnace kish by volume consisted of spherical iron oxide particles in the respirable size range. Basic oxygen furnace kish contained percent levels of strongly alkaline components such as calcium hydroxide. In addition, concentrations of respirable Mn in airborne particulate in residential areas and at local iron and steel facilities were approximately 1.6 and 53 times the inhalation reference concentration of 0.05 microg/m3 for chronic inhalation exposure of Mn, respectively. Thus, airborne release of kish may pose potential respirable particulate, corrosive, or toxic hazards for human health and/or a corrosive hazard for property and the environment.

  17. Molybdenum protective coatings adhesion to steel substrate

    Science.gov (United States)

    Blesman, A. I.; Postnikov, D. V.; Polonyankin, D. A.; Teplouhov, A. A.; Tyukin, A. V.; Tkachenko, E. A.

    2017-06-01

    Protection of the critical parts, components and assemblies from corrosion is an urgent engineering problem and many other industries. Protective coatings’ forming on surface of metal products is a promising way of corrosionprevention. The adhesion force is one of the main characteristics of coatings’ durability. The paper presents theoretical and experimental adhesion force assessment for coatings formed by molybdenum magnetron sputtering ontoa steel substrate. Validity and reliability of results obtained by simulation and sclerometry method allow applying the developed model for adhesion force evaluation in binary «steel-coating» systems.

  18. Physics of zinc vaporization and plasma absorption during CO2 laser welding

    International Nuclear Information System (INIS)

    Dasgupta, A. K.; Mazumder, J.; Li, P.

    2007-01-01

    A number of mathematical models have been developed earlier for single-material laser welding processes considering one-, two-, and three-dimensional heat and mass transfers. However, modeling of laser welding of materials with multiple compositions has been a difficult problem. This paper addresses a specific case of this problem where CO 2 laser welding of zinc-coated steel, commonly used in automobile body manufacturing, is mathematically modeled. The physics of a low boiling point material, zinc, is combined with a single-material (steel) welding model, considering multiple physical phenomena such as keyhole formation, capillary and thermocapillary forces, recoil and vapor pressures, etc. The physics of laser beam-plasma interaction is modeled to understand the effect on the quality of laser processing. Also, an adaptive meshing scheme is incorporated in the model for improving the overall computational efficiency. The model, whose results are found to be in close agreement with the experimental observations, can be easily extended for studying zinc-coated steel welding using other high power, continuous wave lasers such as Nd:YAG and Yb:YAG

  19. The history and future of thermal sprayed galvanically active metallic anticorrosion coatings used on pipelines and steel structures in the oil and gas industry

    Energy Technology Data Exchange (ETDEWEB)

    Rodijnen, Fred van [Sulzer Metco, Duisburg (Germany)

    2008-07-01

    Since its invention by M. U. Schoop in the beginning of the 20th century, thermal spray has been used for corrosion protection applications in naval, on-shore, submerged and atmospheric environments. Thermally sprayed coatings of zinc, zinc alloys, aluminum and aluminum alloys are currently the most popular materials used for active corrosion protection of steel and concrete, which can be applied using either of the widely known thermal spray processes of combustion wire or electric arc wire. In the oil and gas exploration and production industry, corrosion protection applications using these technologies have evolved since the early sixties. Thermal spray technology has successfully been used to protect steel-based materials from corrosion in many different fields of application like platforms and pipelines. The most used material in the oil and gas industry is TSA (Thermally Sprayed Aluminum) coating. TSA coatings, with a lifetime of 25 to 30 years, require no maintenance except for cosmetic reasons when painted. The surface temperature of a TSA can go as high as 480 deg C. Although TS (Thermal Spray) is an older process, the number of applications and the number of m{sup 2} it is applied to is still increasing resulting from its maintenance-free and reliable active corrosion-protection features. (author)

  20. Binding of zinc and iron to wheat bread, wheat bran, and their components.

    Science.gov (United States)

    Ismail-Beigi, F; Faraji, B; Reinhold, J G

    1977-10-01

    Wholemeal wheat bread decreases the availability and intestinal absorption of divalent metals. To define this action further, binding of zinc in vitro to a wheat wholemeal bread (Tanok), dephytinized Tanok, and cellulose was determined at pH 5.0 to 7.5. Zinc binding by each was highly pH-dependent and reached a maximum at pH 6.5 to 7.5. Removal of phytate from Tanok did not reduce its binding capability. Wheat bran at pH 6.5 and 6.8 bound 72% of iron (0.5 microgram/ml of solution) and 82.5% of zinc (1.43 microgram/ml solution), respectively. Lignin and two of the hemicellulose fractions of wheat bran and high binding capabilities for zinc (85.6, 87.1, and 82.1%, respectively) whereas a third had a lower zinc-binding capability (38.7%). Binding of zinc to various celluloses and dextrans is also demonstrated. Formation of complexes of these metals with wheat fiber can explain, at least in part, the decreased availability of dietary iron and zinc in wholemeal wheat bread.

  1. Iron and Vitamin C Co-Supplementation Increased Serum Vitamin C Without Adverse Effect on Zinc Level in Iron Deficient Female Youth

    Directory of Open Access Journals (Sweden)

    Mohammad Reza Khoshfetrat

    2014-01-01

    Full Text Available Background: Iron supplementation can decrease the absorption of zinc and influence other antioxidants levels such as vitamin C. This study aimed to investigate the effect of iron supplements alone and in combination with vitamin C on zinc and vitamin C status in iron deficient female students. Methods: In a double-blind randomized clinical trail, 60 iron deficient students were selected from 289 volunteers residing in dormitory. After matching, subjects were randomly assigned into two groups: Group I (50 mg elemental iron supplements and Group II (50 mg elemental iron + 500 mg ascorbic acid. Serum ferritin, iron, serum zinc, and plasma vitamin C concentrations were measured by using enzyme-linked immunosorbent assay, spectrophotometer, atomic absorption spectrometer, and colorimeter, respectively after 6 and 12 weeks supplementation. Student′s t-test and repeated measures analysis of variance were applied to analyze the data using SPSS software. Results: Serum zinc levels had no significant differences between 2 groups at the baseline; however, its concentration decreased from 80.9 ± 4.2-68.9 ± 2.7 μg/dl to 81.2 ± 4.5-66.1 ± 2.9 μg/dl (P < 0.001 in Groups I and II, respectively after 6 weeks of supplementation. Continuous supplementation increased serum zinc concentration to baseline levels (79.0 ± 2.9 μg/dl; P < 0.01 in Group I and 70.5 ± 3.1 μg/dl in Group II following 12 weeks of supplementation. Plasma vitamin C increased from 3 ± 0/1-3.3 ± 0.2 mg/dl to 2.7 ± 0. 1-4.2 ± 0.2 mg/dl (P < 0.01 in Groups I and II, respectively. At the end of study, plasma vitamin C significantly increased from 3.3 ± 0.3-4.7 ± 0.3 (P < 0.01 to 4.2 ± 0.2-7.1 ± 0.2 (P < 0.001 in Groups I and II, respectively. Conclusions: Iron supplementation with and without vitamin C led to reduction in serum Zn in iron-deficient female students after 6 weeks. However, the decreasing trend stops after repletion of iron stores and Zn levels returned to the

  2. Investigating Tribological Characteristics of HVOF Sprayed AISI 316 Stainless Steel Coating by Pulsed Plasma Nitriding

    Science.gov (United States)

    Mindivan, H.

    2018-01-01

    In this study, surface modification of aluminum alloy using High-Velocity Oxygen Fuel (HVOF) thermal spray and pulsed plasma nitriding processes was investigated. AISI 316 stainless steel coating on 1050 aluminum alloy substrate by HVOF process was pulsed plasma nitrided at 793 K under 0.00025 MPa pressure for 43200 s in a gas mixture of 75 % N2 and 25 % H2. The results showed that the pulse plasma nitriding process produced a surface layer with CrN, iron nitrides (Fe3N, Fe4N) and expanded austenite (γN). The pulsed plasma nitrided HVOF-sprayed coating showed higher surface hardness, lower wear rate and coefficient of friction than the untreated HVOF-sprayed one.

  3. ARTICLE - Path analysis of iron and zinc contents and others traits in cowpea

    Directory of Open Access Journals (Sweden)

    Jeane de Oliveira Moura

    2012-12-01

    Full Text Available The objective of this study was to estimate the direct and indirect effects of agronomic and culinary traits on iron and zinc contents in 11 cowpea populations. Correlations between traits were estimated and decomposed into direct and indirect effects using path analysis. For the study populations, breeding for larger grain size, higher number of grains per pod, grain yield, reduced cooking time, and number of days to flowering can lead to decreases in the levels of iron and zinc in the grain. Genetic gains for the iron content can be obtained by direct selection for protein content by indirect effects on the number of grains per pod, 100-grain weight and grain yield. The positive direct effect of grain size and protein content on the zinc content indicates the possibility of simultaneous gain by combined selection of these traits.

  4. Energy dispersive x-ray fluorescence spectrometric determination of phosphorus, calcium, iron, zinc, and strontium in human bones

    International Nuclear Information System (INIS)

    Ohta, Akishige; Matsubayashi, Takashi; Itoman, Moritoshi

    1981-01-01

    Phosphorus, calcium, iron, zinc and strontium in a human bone extracted by surgery were determined by energy dispersive X-ray fluorescence spectrometry. The bone was decomposed with nitric acid, then diluted with water. A specific quantity of the solution was naturally dried on polyethylene film, and subjected to X-ray analysis. For determining the calibration curves in a mixture of phosphorus, calcium, iron, zinc and strontium, for the analysis of phosphorus and calcium, germanium was used as the secondary target and aluminum as the filter; and for the analysis of iron, zinc and strontium, molybdenum and molybdenum-aluminum were used, respectively. Consequently, the calibration curves were able to be obtained with high precision in the ranges from 5 to 500 μg of phosphorus, from 1 to 50 μg of calcium and from 0.1 to 1.0 μg of iron, zinc and strontium. In this way, in 1 mg of the human bone by wet weight, phosphorus, calcium, iron, zinc and strontium were able to be determined. (J.P.N.)

  5. Comparative study of the corrosion resistance of steels covered by the processes galvalume and galvannealing

    International Nuclear Information System (INIS)

    Pritzel, Alvaro; Rodrigues, Joel da Silva; Dick, Luis Frederico Pinheiro

    2010-01-01

    Zinc has been used since a long time as a protective coating on automotive bodies. However, the industry is looking increasingly for protective coatings more resistant to corrosion, which have good weldability, paintability and especially low cost. This work aims to study the influence of parameters on the protection efficiency of zinc coatings on steel. The electrochemical behavior of zinc coatings (GA, GI and Galvalume) was studied by scanning vibrating electrode techniques (SVET). The samples were characterized by Scanning Electron Microscopy (SEM) and Energy Dispersive X-ray Spectrometry (EDS). It was also observed the presence of Anodic currents were observed at distances much higher than the thickness of Zn coatings. (author)

  6. An experimental study of flank wear in the end milling of AISI 316 stainless steel with coated carbide inserts

    Science.gov (United States)

    Odedeyi, P. B.; Abou-El-Hossein, K.; Liman, M.

    2017-05-01

    Stainless steel 316 is a difficult-to-machine iron-based alloys that contain minimum of about 12% of chromium commonly used in marine and aerospace industry. This paper presents an experimental study of the tool wear propagation variations in the end milling of stainless steel 316 with coated carbide inserts. The milling tests were conducted at three different cutting speeds while feed rate and depth of cut were at (0.02, 0.06 and 01) mm/rev and (1, 2 and 3) mm, respectively. The cutting tool used was TiAlN-PVD-multi-layered coated carbides. The effects of cutting speed, cutting tool coating top layer and workpiece material were investigated on the tool life. The results showed that cutting speed significantly affected the machined flank wears values. With increasing cutting speed, the flank wear values decreased. The experimental results showed that significant flank wear was the major and predominant failure mode affecting the tool life.

  7. CORROSION RESISTANCE OF ORGANOMETALLIC COATING APLICATED IN FUEL TANKS USING ELECTROCHEMICAL IMPEDANCE SPECTROSCOPY IN BIOFUEL – PART I

    Directory of Open Access Journals (Sweden)

    Milene Adriane Luciano

    2014-10-01

    Full Text Available Nowadays, the industry has opted for more sustainable production processes, and the planet has also opted for new energy sources. From this perspective, automotive tanks with organometallic coatings as well as a partial substitution of fossil fuels by biofuels have been developed. These organometallic coated tanks have a zinc layer, deposited by a galvanizing process, formed between the steel and the organometallic coating. This work aims to characterize the organometallic coating used in metal automotive tanks and evaluate their corrosion resistance in contact with hydrated ethyl alcohol fuel (AEHC. For this purpose, the resistance of all layers formed between Zinc and EEP steel and also the tin coated steel, which has been used for over thirty years, were evaluated. The technique chosen was the Electrochemical Impedance Spectroscopy. The results indicated an increase on the corrosion resistance when organometallic coatings are used in AEHC medium. In addition to that, these coatings allow an estimated 25% reduction in tanks production costs.

  8. Induction surface hardening of hard coated steels

    Energy Technology Data Exchange (ETDEWEB)

    Pantleon, K.; Kessler, O.; Hoffann, F.; Mayr, P. [Stiftung Inst. fuer Werkstofftechnik, Bremen (Germany)

    1999-11-01

    The properties of hard coatings deposited using CVD processes are usually excellent. However, high deposition temperatures negatively influence the substrate properties, especially in the case of low alloyed steels. Therefore, a subsequent heat treatment is necessary to restore the properties of steel substrates. Here, induction surface hardening is used as a method of heat treatment after the deposition of TiN hard coatings on AISI 4140 (DIN42CrMo4) substrates. The influences of the heat treatment on both the coating and the substrate properties are discussed in relation to the parameters of induction heating. Thereby, the heating time, heating atmosphere and the power input into the coating-substrate compounds are varied. As a result of induction surface hardening, the properties of the substrates are improved without losing good coating properties. High hardness values in the substrate near the interface allow the AISI 4140 substrates to support TiN hard coatings very well. Consequently, higher critical loads are measured in scratch tests after the heat treatment. Also, compressive residual stresses in the substrate are generated. In addition, only a very low distortion appears. (orig.)

  9. Plasma surface oxidation of 316L stainless steel for improving adhesion strength of silicone rubber coating to metal substrate

    Energy Technology Data Exchange (ETDEWEB)

    Latifi, Afrooz, E-mail: afroozlatifi@yahoo.com [Department of Biomaterials, Biomedical Engineering Faculty, Science and Research Branch, Islamic Azad University, Tehran (Iran, Islamic Republic of); Imani, Mohammad [Novel Drug Delivery Systems Dept., Iran Polymer and Petrochemical Institute, P.O. Box 14965/115, Tehran (Iran, Islamic Republic of); Khorasani, Mohammad Taghi [Biomaterials Dept., Iran Polymer and Petrochemical Institute, P.O. Box 14965/159, Tehran (Iran, Islamic Republic of); Daliri Joupari, Morteza [Animal and Marine Biotechnology Dept., National Institute of Genetic Engineering and Biotechnology, P.O. Box 14965/161, Tehran (Iran, Islamic Republic of)

    2014-11-30

    Highlights: • Stainless steel 316L was surface modified by plasma surface oxidation (PSO) and silicone rubber (SR) coating. • On the PSO substrates, concentration of oxide species was increased ca. 2.5 times comparing to non-PSO substrates. • The surface wettability was improved to 12.5°, in terms of water contact angle, after PSO. • Adhesion strength of SR coating on the PSO substrates was improved by more than two times comparing to non-PSO ones. • After pull-off test, the fractured area patterns for SR coating were dependent on the type of surface modifications received. - Abstract: Stainless steel 316L is one of the most widely used materials for fabricating of biomedical devices hence, improving its surface properties is still of great interest and challenging in biomaterial sciences. Plasma oxidation, in comparison to the conventional chemical or mechanical methods, is one of the most efficient methods recently used for surface treatment of biomaterials. Here, stainless steel specimens were surface oxidized by radio-frequency plasma irradiation operating at 34 MHz under pure oxygen atmosphere. Surface chemical composition of the samples was significantly changed after plasma oxidation by appearance of the chromium and iron oxides on the plasma-oxidized surface. A wettable surface, possessing high surface energy (83.19 mN m{sup −1}), was observed after plasma oxidation. Upon completion of the surface modification process, silicone rubber was spray coated on the plasma-treated stainless steel surface. Morphology of the silicone rubber coating was investigated by scanning electron microscopy (SEM). A uniform coating was formed on the oxidized surface with no delamination at polymer–metal interface. Pull-off tests showed the lowest adhesion strength of coating to substrate (0.12 MPa) for untreated specimens and the highest (0.89 MPa) for plasma-oxidized ones.

  10. Surface characteristics of the galvannealed coating in Interstitial-free high strengthen steels containing Si and Mn

    International Nuclear Information System (INIS)

    Jeon, Sun Ho; Chin, Kwang Geun; Kim, Dai Ryong

    2008-01-01

    Surface-void defects observed on the Galvannealed (GA) steel sheets in Interstitial-free high-strengthened steels containing Si and Mn have been investigated using the combination of the FIB(Focused Ion Beam) and FE-TEM(Field Emission-Transmission Electron Microscope) techniques. The scanning ion micrographs of cross-section microstructure of defects showed that these defects were identified as craters which were formed on the projecting part of the substrate surface. Also, those craters were formed on the Si or Mn-Si oxides film through the whole interface between galvannealed coating and steel substrate. Interface enrichments and oxidations of the active alloying elements such as Si and Mn during reduction annealing process for galvanizing were found to interrupt Zn and Fe interdiffusion during galvannealing process. During galvannealing, Zn and Fe interdiffusion is preferentially started on the clean substrate surface which have no oxide layer on. And then, during galvannealing, crater is developed with consumption of molten zinc on the oxide layer

  11. Surface characteristics of the galvannealed coating in Interstitial-free high strengthen steels containing Si and Mn

    Energy Technology Data Exchange (ETDEWEB)

    Jeon, Sun Ho; Chin, Kwang Geun [Pohang Iron and Steel Co. Technical Research Laboratories, Gwangyang (Korea, Republic of); Kim, Dai Ryong [Kyungpook National University, Daegu (Korea, Republic of)

    2008-02-15

    Surface-void defects observed on the Galvannealed (GA) steel sheets in Interstitial-free high-strengthened steels containing Si and Mn have been investigated using the combination of the FIB(Focused Ion Beam) and FE-TEM(Field Emission-Transmission Electron Microscope) techniques. The scanning ion micrographs of cross-section microstructure of defects showed that these defects were identified as craters which were formed on the projecting part of the substrate surface. Also, those craters were formed on the Si or Mn-Si oxides film through the whole interface between galvannealed coating and steel substrate. Interface enrichments and oxidations of the active alloying elements such as Si and Mn during reduction annealing process for galvanizing were found to interrupt Zn and Fe interdiffusion during galvannealing process. During galvannealing, Zn and Fe interdiffusion is preferentially started on the clean substrate surface which have no oxide layer on. And then, during galvannealing, crater is developed with consumption of molten zinc on the oxide layer.

  12. Medicago truncatula Zinc-Iron Permease6 provides zinc to rhizobia-infected nodule cells.

    Science.gov (United States)

    Abreu, Isidro; Saéz, Ángela; Castro-Rodríguez, Rosario; Escudero, Viviana; Rodríguez-Haas, Benjamín; Senovilla, Marta; Larue, Camille; Grolimund, Daniel; Tejada-Jiménez, Manuel; Imperial, Juan; González-Guerrero, Manuel

    2017-11-01

    Zinc is a micronutrient required for symbiotic nitrogen fixation. It has been proposed that in model legume Medicago truncatula, zinc is delivered by the root vasculature into the nodule and released in the infection/differentiation zone. There, transporters must introduce this element into rhizobia-infected cells to metallate the apoproteins that use zinc as a cofactor. MtZIP6 (Medtr4g083570) is an M. truncatula Zinc-Iron Permease (ZIP) that is expressed only in roots and nodules, with the highest expression levels in the infection/differentiation zone. Immunolocalization studies indicate that it is located in the plasma membrane of nodule rhizobia-infected cells. Down-regulating MtZIP6 expression levels with RNAi does not result in any strong phenotype when plants are fed mineral nitrogen. However, these plants displayed severe growth defects when they depended on nitrogen fixed by their nodules, losing of 80% of their nitrogenase activity. The reduction of this activity was likely an indirect effect of zinc being retained in the infection/differentiation zone and not reaching the cytosol of rhizobia-infected cells. These data are consistent with a model in which MtZIP6 would be responsible for zinc uptake by rhizobia-infected nodule cells in the infection/differentiation zone. © 2017 John Wiley & Sons Ltd.

  13. 75 FR 48593 - Pipeline Safety: Periodic Updates of Regulatory References to Technical Standards and...

    Science.gov (United States)

    2010-08-11

    ... (ASTM): ASTM A53/A53M-07 (2007), ``Standard Specification for Pipe, Steel, Black and Hot-Dipped, Zinc-Coated, Welded and Seamless'' (September 1, 2007). Replaces IBR: 2004 edition; Referenced in 49 CFR 192...), we clarify that cast iron, malleable iron, or ductile iron may be used in the valve ball or plug...

  14. Serum zinc, copper and iron status of children with coeliac disease on three months of gluten-free diet with or without four weeks of zinc supplements: a randomised controlled trial.

    Science.gov (United States)

    Negi, K; Kumar, R; Sharma, L; Datta, S P; Choudhury, M; Kumar, P

    2018-04-01

    Data about the effect of zinc supplementation with gluten-free diet on normalisation of plasma zinc, copper and iron in patients with coeliac disease are scanty. We evaluated the effect of zinc supplementation on serum zinc, copper and iron levels in patients with coeliac disease, by randomising 71 children newly diagnosed with coeliac disease into two groups: Group A = gluten-free diet (GFD); and Group B = gluten-free diet with zinc supplements (GFD +Zn). The rise in iron and zinc was significantly higher in the latter, but the mean rise of copper levels was slightly higher in the former, but the difference was not significant.

  15. Carbon in condensed hydrocarbon phases, steels and cast irons

    Directory of Open Access Journals (Sweden)

    GAFAROVA Victoria Alexandrovna

    2017-11-01

    Full Text Available The article presents a review of studies carried out mainly by the researchers of the Ufa State Petroleum Technological University, which are aimed at detection of new properties of carbon in such condensed media as petroleum and coal pitches, steels and cast irons. Carbon plays an important role in the industry of construction materials being a component of road and roof bitumen and setting the main mechanical properties of steels. It was determined that crystal-like structures appear in classical glass-like substances – pitches which contain several thousands of individual hydrocarbons of various compositions. That significantly extends the concept of crystallinity. In structures of pitches, the control parameter of the staged structuring process is paramagnetism of condensed aromatic hydrocarbons. Fullerenes were detected in steels and cast irons and identified by various methods of spectrometry and microscopy. Fullerene С60, which contains 60 carbon atoms, has diameter of 0,7 nm and is referred to the nanoscale objects, which have a significant influence on the formation of steel and cast iron properties. It was shown that fullerenes appear at all stages of manufacture of cast irons; they are formed during introduction of carbon from the outside, during crystallization of metal in welded joints. Creation of modified fullerene layers in steels makes it possible to improve anticorrosion and tribological properties of structural materials. At the same time, outside diffusion of carbon from the carbon deposits on the metal surface also leads to formation of additional amount of fullerenes. This creates conditions for occurrence of local microdistortions of the structure, which lead to occurrence of cracks. Distribution of fullerenes in iron matrix is difficult to study as the method is labor-intensive, it requires dissolution of the matrix in the hydrofluoric acid and stage fullerene separation with further identification by spectral methods.

  16. Failure Mechanism of a Stellite Coating on Heat-Resistant Steel

    Science.gov (United States)

    Wang, Dong; Zhao, Haixing; Wang, Huang; Li, Yuyan; Liu, Xia; He, Guo

    2017-09-01

    The Stellite 21 coating on the heat-resistant steel X12CrMoWVNbN10-1-1 (so-called COSTE) used in a steam turbine valve was found to be fatigue broken after service at around 873 K (600 °C) for about 8 years. In order to investigate the failure mechanism, a fresh Stellite 21 coating was also prepared on the same COSTE steel substrate by using the similar deposition parameters for comparison. It was found that the Stellite 21 coating was significantly diluted by the steel, resulting in a thin Fe-rich layer in the coating close to the fusion line. Such high Fe concentration together with the incessant Fe diffusion from the steel substrate to the coating during the service condition (about 873 K (600 °C) for long time) induced the eutectoid decomposition of the fcc α-Co(Fe,Cr,Mo) solid solution, forming an irregular eutectoid microstructure that was composed of the primitive cubic α'-FeCo(Cr,Mo) phase and the tetragonal σ-CrCo(Fe,Mo) phase. The brittle nature of such α'/ σ eutectoid microstructure contributed to the fatigue fracture of the Stellite 21 coating, resulting in an intergranular rupture mode.

  17. The crack growth resistance of thin steel sheets under eccentric ...

    Indian Academy of Sciences (India)

    Ľ AMBRIŠKO

    2018-03-10

    Mar 10, 2018 ... of zinc-coated automotive steel sheets (IF – deep drawing interstitial free steel ..... to determine; therefore, the Ji was determined for observ- able crack initiation .... M R S, da Silva L F M and de Castro P M S T 2011. Analysis of ...

  18. Advantages, properties and types of coatings on non-oriented electrical steels

    Energy Technology Data Exchange (ETDEWEB)

    Lindenmo, M.; Coombs, A.; Snell, D

    2000-06-02

    Electrical steels used for motor, transformer and generator applications are usually coated with an insulation coating in order to improve the performance of the material in terms of reduced power loss, punching and welding characteristics and corrosion resistance. The advantages, properties and types of insulation coatings available at European Electrical Steels are discussed in this paper.

  19. Determination of iron, copper, manganese and zinc in the soils, grapes and wines of the Azores

    Directory of Open Access Journals (Sweden)

    María Teresa Ribeiro de Lima

    2004-06-01

    Full Text Available This paper describes the determination of iron, copper, manganese and zinc in the soils, grapes and wines of the three viticultural regions of the Azores. Iron, copper and zinc were determined by flame atomic absorption spectrometry and manganese by graphite furnace atomic absorption. The concentrations of the four elements differed in soils of the three regions; there was no difference in the concentration in grapes, whereas significant differences were observed for the wines as regards the amounts of iron, manganese and zinc. The concentrations of these four elements in wine correspond with the mean values observed for other European regions.

  20. Ductile polyelectrolyte macromolecule-complexed zinc phosphate conversion crystal pre-coatings and topcoatings embodying a laminate

    Science.gov (United States)

    Sugama, Toshifumi; Kukacka, Lawrence E.; Carciello, Neal R.

    1987-01-01

    This invention relates to a precoat, laminate, and method for ductile coatings on steel and non-ferrous metals which comprises applying a zinc phosphating coating solution modified by a solid polyelectrolyte selected from polyacrylic acid (PAA), polymethacrylic acid (PMA), polyitaconic acid (PIA), and poly-L-glutamic acid. The contacting of the resin with the phosphating solution is made for a period of up to 20 hours at about 80.degree. C. The polyelectrolyte or the precoat is present in about 0.5-5.0% by weight of the total precoat composition and after application, the precoat base is dried for up to 5 hours at about 150.degree. C. to desiccate. Also, a laminate may be formed where polyurethane (PU) is applied as an elastomeric topcoating or polyfuran resin is applied as a glassy topcoating. It has been found that the use of PAA at a molecular weight of about 2.times.10.sup.5 gave improved ductility modulus effect.

  1. Effects of calcium carbonate and hydroxyapatite on zinc and iron retention in postmenopausal women

    International Nuclear Information System (INIS)

    Dawson-Hughes, B.; Seligson, F.H.; Hughes, V.A.

    1986-01-01

    We measured the effect of calcium carbonate and hydroxyapatite on whole-body retention of zinc-65 in 11 and iron-59 in 13 healthy, postmenopausal women. In a single-blind, controlled, crossover study, each subject, on three occasions, ingested a standard test meal supplemented with iron-59 or zinc-65 and capsules containing placebo or 500 mg elemental calcium as calcium carbonate or hydroxyapatite. Whole-body countings were performed prior to, 30 min after, and 2 wk after each meal. Mean (SEM) zinc retention was 18.1 +/- 1.0% with placebo (control) and did not vary significantly with calcium carbonate (110.0 +/- 8.6% of control) or hydroxyapatite (106.0 +/- 7.9% of control). Iron retention, 6.3 +/- 2.0% with placebo, was significantly reduced with both calcium carbonate (43.3 +/- 8.8% of control, p = 0.002) and hydroxyapatite (45.9 +/- 10.0% of control, p = 0.003). Iron absorption may be significantly reduced when calcium supplements are taken with meals

  2. Aluminide protective coatings on high–temperature creep resistant cast steel

    Directory of Open Access Journals (Sweden)

    J. Kubicki

    2009-10-01

    Full Text Available This paper presents the results of research on aluminide protective coatings manufactured on high–temperature creep resistant cast steel. The main purpose of these coatings is protection against the high temperature corrosion, especially at high carburizing potential atmosphere. Coatings were obtained on cast steel type G–XNiCrSi36–18 with the following methods: pack cementation, paste method, cast method and slurry cementation. The phase composition, thickness and morphology of coatings were determined. Coatings capacity of carbon diffusion inhibition and thermal shocks resistance of coatings were determined with different methods. It was found, that all of the coatings reduce carbon diffusion in different degree and all coatings liable to degradation in consequence cracking and oxidation. Coating life time is mainly dependent on morphology, phase composition and service condition (thermal shocks first of all.

  3. Interaction of steel, titanium and zirconium with melted chlorides containing copper and zinc

    International Nuclear Information System (INIS)

    Ozeryanaya, I.N.; Manukhina, T.I.; Shibanov, B.S.

    1976-01-01

    Cu and Zn coatings were obtained by contact displacement of their molten chlorides. Cu was deposited on Kh18N10T stainless steel, and Zn was deposited on Ti or Zr at 400-550 0 . Cu was displaced from the electrolyte by all components in the steel. A smooth coating exhibited high adhesion. According to metallography there was a transition layer of a Ni-Cr solid solution between the surface Cu layer and steel. With electronegetiol Ti and Zr, contact deposition of Zn or Cu from chloride melts was possible. The coatings were multilayer and exhibited adequate adhesion. The coating consisted of an intermetallic compound of Ti or Zr with Zn

  4. Electrochemical and anticorrosion behaviors of hybrid functionalized graphite nano-platelets/tripolyphosphate in epoxy-coated carbon steel

    International Nuclear Information System (INIS)

    Mohammadi, Somayeh; Shariatpanahi, Homeira; Taromi, Faramarz Afshar; Neshati, Jaber

    2016-01-01

    Highlights: • FGNP was combined with TPP to obtain a hybrid nano-particle. • TEM image showed uniform distribution of the hybrid nanoparticles in epoxy coating. • FGNP is a substrate for linking of TPP anions by hydrogen bonding. • FGNP as an accelerator, provides rapid iron phosphate passive film formation. • The hybrid nano-particle can provide long-term corrosion protection. - Abstract: Functionalized graphite nano-platelets (FGNP) were combined with tripolyphosphate (TPP) to gain a hybrid nano-particle (FGNP-TPP) with homogenous dispersion in epoxy, resulting in an excellent anti-corrosion coating for carbon steel substrate. Characterization analyses of the hybrid nano-particle were performed by FT-IR, SEM, XRD and TEM. TPP was linked to FGNP nano-particles by hydrogen bondings. Different epoxy coatings formulated with 1 wt.% of FGNP, FGNP-TPP and TPP were evaluated. Electrochemical investigations, salt spray and pull-off tests showed that the hybrid nano-particle can provide long-term corrosion protection compared to FGNP and TPP due to synergistic effect between FGNP as an accelerator and TPP as a corrosion inhibitor to produce a uniform and stable iron-phosphate passive film with high surface coverage.

  5. Electrochemical and anticorrosion behaviors of hybrid functionalized graphite nano-platelets/tripolyphosphate in epoxy-coated carbon steel

    Energy Technology Data Exchange (ETDEWEB)

    Mohammadi, Somayeh, E-mail: somaye.mohammadi32@aut.ac.ir [Department of Chemistry, Amirkabir University of Technology, Tehran (Iran, Islamic Republic of); Shariatpanahi, Homeira [Corrosion Department, Research Institute of Petroleum Industry (RIPI), P.O. Box 18745-4163, Tehran (Iran, Islamic Republic of); Taromi, Faramarz Afshar [Department of Polymer Engineering, Amirkabir University of Technology, Tehran (Iran, Islamic Republic of); Neshati, Jaber [Corrosion Department, Research Institute of Petroleum Industry (RIPI), P.O. Box 18745-4163, Tehran (Iran, Islamic Republic of)

    2016-08-15

    Highlights: • FGNP was combined with TPP to obtain a hybrid nano-particle. • TEM image showed uniform distribution of the hybrid nanoparticles in epoxy coating. • FGNP is a substrate for linking of TPP anions by hydrogen bonding. • FGNP as an accelerator, provides rapid iron phosphate passive film formation. • The hybrid nano-particle can provide long-term corrosion protection. - Abstract: Functionalized graphite nano-platelets (FGNP) were combined with tripolyphosphate (TPP) to gain a hybrid nano-particle (FGNP-TPP) with homogenous dispersion in epoxy, resulting in an excellent anti-corrosion coating for carbon steel substrate. Characterization analyses of the hybrid nano-particle were performed by FT-IR, SEM, XRD and TEM. TPP was linked to FGNP nano-particles by hydrogen bondings. Different epoxy coatings formulated with 1 wt.% of FGNP, FGNP-TPP and TPP were evaluated. Electrochemical investigations, salt spray and pull-off tests showed that the hybrid nano-particle can provide long-term corrosion protection compared to FGNP and TPP due to synergistic effect between FGNP as an accelerator and TPP as a corrosion inhibitor to produce a uniform and stable iron-phosphate passive film with high surface coverage.

  6. Wear resistance of DLC coating deposited on pretreated AISI 4140 steel

    Energy Technology Data Exchange (ETDEWEB)

    Podgornik, B.; Vizintin, J. [Ljubljana Univ. (Slovenia). Centre of Tribology and Technical Diagnostics; Ronkainen, H.; Holmberg, K. [VTT Manufacturing Technology (Finland). Operational Reliability

    2000-07-01

    In the last few years, the application of nitrided steels as substrates for hard coatings has been increasingly reported. Diamond-like carbon (DLC) coatings, in particular, have attracted significant attention owing to their desirable tribological properties. The aim of the present study was to investigate the possibilities of using hard DLC coatings on softer substrates, such as AISI 4140 steel. (orig.)

  7. Durability of light steel framing in residential applications

    OpenAIRE

    Lawson, RM; Popo-Ola, S.O.; Way, A.; Heatley, T; Pedreschi, Remo

    2010-01-01

    This paper presents a summary and analysis of research findings on the durability of galvanised cold-formed steel sections used in housing in order to deduce their design life. These cold-formed sections are produced from pre-galvanised strip steel. It reviews reports and publications from research projects carried out by Corus and the Steel Construction Institute on zinc-coated, cold-formed steel products. New data have also been gathered from measurements on houses and similar buildings tha...

  8. Surface protection of austenitic steels by carbon nanotube coatings

    Science.gov (United States)

    MacLucas, T.; Schütz, S.; Suarez, S.; Mücklich, F.

    2018-03-01

    In the present study, surface protection properties of multiwall carbon nanotubes (CNTs) deposited on polished austenitic stainless steel are evaluated. Electrophoretic deposition is used as a coating technique. Contact angle measurements reveal hydrophilic as well as hydrophobic wetting characteristics of the carbon nanotube coating depending on the additive used for the deposition. Tribological properties of carbon nanotube coatings on steel substrate are determined with a ball-on-disc tribometer. Effective lubrication can be achieved by adding magnesium nitrate as an additive due to the formation of a holding layer detaining CNTs in the contact area. Furthermore, wear track analysis reveals minimal wear on the coated substrate as well as carbon residues providing lubrication. Energy dispersive x-ray spectroscopy is used to qualitatively analyse the elemental composition of the coating and the underlying substrate. The results explain the observed wetting characteristics of each coating. Finally, merely minimal oxidation is detected on the CNT-coated substrate as opposed to the uncoated sample.

  9. Effects of the zinc and zinc-nickel alloys electroplating on the corrodibility of reinforced concrete rebars

    Directory of Open Access Journals (Sweden)

    F. A. CEDRIM

    Full Text Available Abstract This paper shows the analysis performed on the corrosion parameters of three groups of reinforcing steel bars, two of these coated by electroplating process with Zinc (Zn and Zinc-Nickel (Zn-Ni, and the other without any coating. It was used reinforced concrete specimens, which ones were grouped and then subjected to two different corrosion accelerating methods: aging wetting/drying cycles and salt spray exposure. Corrosion potential was measured to qualitative monitoring of the process and, after the end of the tests, corrosion rate was estimated by measuring the mass loss, to quantitative analyses. As it was expected, coated bars presented a better performance than the average bars regarding the corrosion resistance in chloride ions containing environments. It was also observed that the drying/ NaCl solution wetting cycles seems to be more severe than salt spray fog apparatus with respect to the acceleration of corrosion process.

  10. Deformation mechanism maps for pure iron, corrosion resistant austenitic steels and a low-alloy carbon steel

    International Nuclear Information System (INIS)

    Frost, H.Y.; Ashby, M.F.

    1980-01-01

    Principles of construction of deformation mechanisms charts for iron base alloys are presented. Deformation mechanisms charts for pure iron, 316 and 314 stainless steels, a ferritic steel with 1% Cr, Mo, V are given, examples of the charts application being provided. The charts construction is based, when it is possible, on the state equations, deduced from theoretical models and satisfying experimental data. The charts presented should be considered as an attempt to unite the main regularities of the theory of dislocations and diffusion with the observed experimental picture of plastic deformation and creep of commercial steels [ru

  11. Cavitation erosion resistance of diamond-like carbon coating on stainless steel

    Energy Technology Data Exchange (ETDEWEB)

    Cheng, Feng; Jiang, Shuyun, E-mail: jiangshy@seu.edu.cn

    2014-02-15

    Two diamond-like carbon (DLC) coatings are prepared on stainless steel 304 by cathodic arc plasma deposition technology at different substrate bias voltages and arc currents (−200 V/80 A, labeled DLC-1, and −100 V/60 A, labeled DLC-2). Cavitation tests are performed by using a rotating-disk test rig to explore the cavitation erosion resistance of the DLC coating. The mass losses, surface morphologies, chemical compositions and the phase constituents of the specimens after cavitation tests are examined by using digital balance, scanning electron microscopy (SEM), energy dispersive spectroscopy (EDS) and X-ray diffraction (XRD), respectively. The results indicate that the DLC-2 coatings can elongate the incubation period of stainless steel, leading to an excellent cavitation erosion resistance as compared to the untreated stainless steel specimens. After duration of 100 h cavitation test, serious damaged surfaces and plenty of scratches can be observed on the surfaces of the stainless steel specimens, while only a few grooves and tiny pits are observed on the DLC-2 coatings. It is concluded that, decreasing micro defects and increasing adhesion can reduce the delamination of DLC coating, and the erosion continues in the stainless steel substrate after DLC coating failure, and the eroded surface of the substrate is subjected to the combined action from cavitation erosion and slurry erosion.

  12. A STUDY OF IRON AND STEEL SECTOR IN INDIA

    OpenAIRE

    Chand, Sumit

    2008-01-01

    ABSTRACT The iron and steel manufacturing sector is one of the largest sectors in the world in terms of financial volume of trade, employment potential, development of ancillary and allied industries and geographical spread. Added to this is the fact that iron and steel is used as an input in almost all the industrial and manufacturing sectors and goods produced by them. As a result this sector attracts the maximum attention of almost all the countries of the world, whether being one of t...

  13. The Effect Of Processing Temperature On Bending Strength Of Coated Steels

    International Nuclear Information System (INIS)

    Hishamuddin Husain; Abdul Razak Daud; Muhamad Daud; Zaifol Samsu; Julie Andrianny Murshidi

    2014-01-01

    Steel is the most common materials used as structural materials in industries. It is due its strength and low cost. There are several methods used in protecting steels against corrosion. One of them is through hot dipped coating. In this study, mechanical properties of stainless steel type 304, 316L and mild steel before and after hot dipped aluminising was investigated. The bending strength was determined by using three-point bend test and the hardness of the samples was determined by hardness test. Finally, the microstructure of the samples was investigated by using optical microscope. From the result obtained, we can conclude that strength of heated samples was decreased by heating but showed increment after application of coating. Although the strength for coated layer would decrease as compared to bare steel, it has great potential to increase the corrosion protection. (author)

  14. Corrosion resistance of zinc-based systems in NaCl environment

    Directory of Open Access Journals (Sweden)

    Jiří Votava

    2013-01-01

    Full Text Available Metal components in engineering, industry and agriculture are subjects of degradation process influenced by corrosion which result in changes of mechanical characteristics. The current trend of anticorrosion protection is aimed at inorganic metal zinc-based coatings, such as zinc dipping which can be improved by duplex protection. This paper deals with two types of corrosion protection of steel components by zinc coating, first of which is produced by hot dip galvanizing, the other by Zn-Al spray. Hot dip galvanizing was processed in working conditions; the Zn-Al coating was sprayed following the instructions of producer. It is a special aerosol with particles of Zn and Al sized approximately 5 µm. There have been processed the following tests: analysis of element structure, test of corrosion resistance in aggressive environment of salt spray according to ČSN ISO 9227, further measurement weight of applied coatings according to ČSN EN ISO 3892 and measurement of thickness of passivating coating. There was also made an analysis of coating tenacity on bending pin according to ČSN EN ISO 8401. Quality of applied coatings was evaluated following the metallographic scratch pattern.

  15. Nano-scaled iron-carbon precipitates in HSLC and HSLA steels

    Institute of Scientific and Technical Information of China (English)

    2007-01-01

    This paper studies the composition, quantity and particle size distribution of nano-scaled precipitates with size less than 20 nm in high strength low carbon (HSLC) steel and their effects on mechanical properties of HSLC steel by means of mass balance calculation of nano-scaled precipitates measured by chemical phase analysis plus SAXS method, high-resolution TEM analysis and thermodynamics calculation, as well as temper rapid cooling treatment of ZJ330. It is found that there existed a large quantity of nano-scaled iron-carbon precipitates with size less than 18 nm in low carbon steel produced by CSP and they are mainly Fe-O-C and Fe-Ti-O-C precipitates formed below temperature A1. These precipitates have ob- vious precipitation strengthening effect on HSLC steel and this may be regarded as one of the main reasons why HSLC steel has higher strength. There also existed a lot of iron-carbon precipitates with size less than 36 nm in HSLA steels.

  16. Nano-scaled iron-carbon precipitates in HSLC and HSLA steels

    Institute of Scientific and Technical Information of China (English)

    FU Jie; WU HuaJie; LIU YangChun; KANG YongLin

    2007-01-01

    This paper studies the composition, quantity and particle size distribution of nano-scaled precipitates with size less than 20 nm in high strength Iow carbon (HSLC) steel and their effects on mechanical properties of HSLC steel by means of mass balance calculation of nano-scaled precipitates measured by chemical phase analysis plus SAXS method, high-resolution TEM analysis and thermodynamics calculation, as well as temper rapid cooling treatment of ZJ330. It is found that there existed a large quantity of nano-scaled iron-carbon precipitates with size less than 18 nm in Iow carbon steel produced by CSP and they are mainly Fe-O-C and Fe-Ti-O-C precipitates formed below temperature A1. These precipitates have obvious precipitation strengthening effect on HSLC steel and this may be regarded as one of the main reasons why HSLC steel has higher strength. There also existed a lot of iron-carbon precipitates with size less than 36 nm in HSLA steels.

  17. Formation of alumina-aluminide coatings on ferritic-martensitic T91 steel

    Directory of Open Access Journals (Sweden)

    Choudhary R.K.

    2014-01-01

    Full Text Available In this work, alumina-aluminide coatings were formed on ferritic-martensitic T91 steel substrate. First, coatings of aluminum were deposited electrochemically on T91 steel in a room temperature AlCl3-1-ethyl-3-methyl imidazolium chloride ionic liquid, then the obtained coating was subjected to a two stage heat treatment procedure consisting of prolonged heat treatment of the sample in vacuum at 300 ○C followed by oxidative heat treatment in air at 650 ○C for 16 hours. X-ray diffraction measurement of the oxidatively heat treated samples indicated formation of Fe-Al and Cr-Al intermetallics and presence of amorphous alumina. Energy dispersive X-ray spectroscopy measurement confirmed 50 wt- % O in the oxidized coating. Microscratch adhesion test conducted on alumina-aluminide coating formed on T91 steel substrate showed no major adhesive detachment up to 20 N loads. However, adhesive failure was observed at a few discrete points on the coating along the scratch track.

  18. Peculiar features of metallurgical processes at plasma-arc spraying of coatings, made of steel wire with powder fillers B4C and B4C+ZrO2

    Directory of Open Access Journals (Sweden)

    Георгій Михайлович Григоренко

    2016-11-01

    Full Text Available The interaction of metallurgical processes occurring in plasma-arc spraying between the steel shell and the carbide fillers of B4C and B4C cored wires with the addition of nanocrystalline ZrO2 powder has been analyzed. Iron-boron compounds alloyed with carbon are formed in ingots as a result of ferritiс coating of wire interacrion with fillers while the ferritic matrix contains boride and carboboride eutectics. Average microhardness of the carboboride compounds and the matrix is high – 17,78; 16,40 and 8,69; 9,95 GPa for the ingots with с B4C and B4C+ZrO2 respectively. The best quality coatings with low porosity (~1%, lamellar structure consisting of ferrite matrix reinforced with dispersed Fe borides, were obtained at a higher heat input (plasmatron current 240-250 A. The average amount of oxides in the coatings makes 15%. 0,5% addition of nanopowder ZrO2 accelerates dispersed iron-boron compounds forming, promotes their uniform distribution in the structure and improves coating microhardness up to 7,0 GPa. Application of the differential thermal analysis method to simulate the interaction processes between the steel shell and the filler during the heating of wire in the shielding gas makes it possible to promote formation of new phases (borides and carboborides of iron and to predict the phase composition of the coatings

  19. Electrochemical performances of diamond-like carbon coatings on carbon steel, stainless steel, and brass

    International Nuclear Information System (INIS)

    Hadinata, Samuel-Sudibyo; Lee, Ming-Tsung; Pan, Szu-Jung; Tsai, Wen-Ta; Tai, Chen-Yi; Shih, Chuan-Feng

    2013-01-01

    Diamond-like carbon (DLC) coatings have been deposited onto stainless steel, carbon steel and brass by plasma-enhanced chemical vapor deposition, respectively. Atomic arrangement, chemical structure, surface morphology and cross-section microstructure of the DLC coatings were examined by X-ray diffraction, Raman scattering spectroscopy and scanning electron microscopy. The electrochemical behaviors of the DLC coatings in 3.5 wt.% NaCl solution were investigated by performing an open circuit potential (OCP) measurement and a potentiodynamic polarization test. The experimental results showed that properly deposited DLC coatings could cause an increase of OCP by hundreds of millivolts and a reduction of anodic current density by several orders of magnitude as compared to that of the substrate. The results also demonstrated that electrochemical techniques could be used as tools to detect the soundness of the DLC coating by examining OCP and polarization curve, which varied with the form of defect and depended on the type of substrate. - Highlights: ► The substrate could affect the quality of diamond-like carbon (DLC) coating. ► Defect-free DLC coating exhibited extremely low anodic current density. ► The quality of DLC coating on metal could be evaluated by electrochemical test

  20. Electrochemical performances of diamond-like carbon coatings on carbon steel, stainless steel, and brass

    Energy Technology Data Exchange (ETDEWEB)

    Hadinata, Samuel-Sudibyo; Lee, Ming-Tsung [Department of Materials Science and Engineering, National Cheng Kung University, 1, Ta-Hsueh Road, Tainan 701, Taiwan (China); Pan, Szu-Jung [Ocean Energy Research Center, Tainan Hydraulics Laboratory, National Cheng Kung University, 1, Ta-Hsueh Road, Tainan 701, Taiwan (China); Tsai, Wen-Ta, E-mail: wttsai@mail.ncku.edu.tw [Department of Materials Science and Engineering, National Cheng Kung University, 1, Ta-Hsueh Road, Tainan 701, Taiwan (China); Ocean Energy Research Center, Tainan Hydraulics Laboratory, National Cheng Kung University, 1, Ta-Hsueh Road, Tainan 701, Taiwan (China); Tai, Chen-Yi [Ocean Energy Research Center, Tainan Hydraulics Laboratory, National Cheng Kung University, 1, Ta-Hsueh Road, Tainan 701, Taiwan (China); Shih, Chuan-Feng [Ocean Energy Research Center, Tainan Hydraulics Laboratory, National Cheng Kung University, 1, Ta-Hsueh Road, Tainan 701, Taiwan (China); Department of Electrical Engineering, National Cheng Kung University, 1, Ta-Hsueh Road, Tainan 701, Taiwan (China)

    2013-02-01

    Diamond-like carbon (DLC) coatings have been deposited onto stainless steel, carbon steel and brass by plasma-enhanced chemical vapor deposition, respectively. Atomic arrangement, chemical structure, surface morphology and cross-section microstructure of the DLC coatings were examined by X-ray diffraction, Raman scattering spectroscopy and scanning electron microscopy. The electrochemical behaviors of the DLC coatings in 3.5 wt.% NaCl solution were investigated by performing an open circuit potential (OCP) measurement and a potentiodynamic polarization test. The experimental results showed that properly deposited DLC coatings could cause an increase of OCP by hundreds of millivolts and a reduction of anodic current density by several orders of magnitude as compared to that of the substrate. The results also demonstrated that electrochemical techniques could be used as tools to detect the soundness of the DLC coating by examining OCP and polarization curve, which varied with the form of defect and depended on the type of substrate. - Highlights: ► The substrate could affect the quality of diamond-like carbon (DLC) coating. ► Defect-free DLC coating exhibited extremely low anodic current density. ► The quality of DLC coating on metal could be evaluated by electrochemical test.

  1. 40 CFR 420.120 - Applicability; description of the hot coating subcategory.

    Science.gov (United States)

    2010-07-01

    ... works resulting from the operations in which steel is coated with zinc, terne metal, or other metals by the hot dip process, and those rinsing operations associated with that process. (b) The BPT and BAT... facilities achieving, during periods of normal production, zinc discharge levels more stringent than those...

  2. An investigation of the electrochemical action of the epoxy zinc-rich coatings containing surface modified aluminum nanoparticle

    Energy Technology Data Exchange (ETDEWEB)

    Jalili, M. [Nanomaterials and Nanocoatings Department, Institute for Color Science and Technology (ICST), PO 16765-654, Tehran (Iran, Islamic Republic of); Surface Coatings and Corrosion Department, Institute for Color Science and Technology (ICST), PO 16765-654, Tehran (Iran, Islamic Republic of); Rostami, M. [Nanomaterials and Nanocoatings Department, Institute for Color Science and Technology (ICST), PO 16765-654, Tehran (Iran, Islamic Republic of); Ramezanzadeh, B., E-mail: ramezanzadeh-bh@icrc.ac.ir [Surface Coatings and Corrosion Department, Institute for Color Science and Technology (ICST), PO 16765-654, Tehran (Iran, Islamic Republic of)

    2015-02-15

    Highlights: • Aluminum nanoparticle was modified with amino trimethylene phosphonic acid. • 2 wt% of zinc dust in zinc-rich paint was substituted by aluminum nanoparticles. • Surface modified aluminum nanoparticle improved the cathodic period of protection. • Aluminum nanoparticles enhanced the corrosion protection of the zinc-rich coating. - Abstract: Aluminum nanoparticle was modified with amino trimethylene phosphonic acid (ATMP). The surface characterization of the nanoparticles was done by X-ray photo electron spectroscopy (XPS), Fourier transform infrared spectroscopy (FTIR) and thermal gravimetric analysis. The influence of the replacement of 2 wt% of zinc dust in the standard zinc-rich epoxy coating by nanoparticles on the electrochemical action of the coating was studied by electrochemical impedance spectroscopy (EIS) and salt spray tests. The morphology and phase composition of the zinc rich paints were evaluated by X-ray diffraction (XRD) and filed-emission scanning electron microscopy (FE-SEM). Results showed that the ATMP molecules successfully adsorbed on the surface of Al nanoparticles. Results obtained from salt spray and electrochemical measurements revealed that the addition of surface modified nanoparticles to the zinc rich coating enhanced its galvanic action and corrosion protection properties.

  3. An investigation of the electrochemical action of the epoxy zinc-rich coatings containing surface modified aluminum nanoparticle

    International Nuclear Information System (INIS)

    Jalili, M.; Rostami, M.; Ramezanzadeh, B.

    2015-01-01

    Highlights: • Aluminum nanoparticle was modified with amino trimethylene phosphonic acid. • 2 wt% of zinc dust in zinc-rich paint was substituted by aluminum nanoparticles. • Surface modified aluminum nanoparticle improved the cathodic period of protection. • Aluminum nanoparticles enhanced the corrosion protection of the zinc-rich coating. - Abstract: Aluminum nanoparticle was modified with amino trimethylene phosphonic acid (ATMP). The surface characterization of the nanoparticles was done by X-ray photo electron spectroscopy (XPS), Fourier transform infrared spectroscopy (FTIR) and thermal gravimetric analysis. The influence of the replacement of 2 wt% of zinc dust in the standard zinc-rich epoxy coating by nanoparticles on the electrochemical action of the coating was studied by electrochemical impedance spectroscopy (EIS) and salt spray tests. The morphology and phase composition of the zinc rich paints were evaluated by X-ray diffraction (XRD) and filed-emission scanning electron microscopy (FE-SEM). Results showed that the ATMP molecules successfully adsorbed on the surface of Al nanoparticles. Results obtained from salt spray and electrochemical measurements revealed that the addition of surface modified nanoparticles to the zinc rich coating enhanced its galvanic action and corrosion protection properties

  4. Corrosion behavior of duplex polyaniline/epoxy coating on mild steel in 3% NaCl

    Directory of Open Access Journals (Sweden)

    Gvozdenović Milica M.

    2005-01-01

    Full Text Available The corrosion behavior and thermal stability of epoxy coatings electrodeposited on mild steel and on mild steel with electrochemically deposited polyaniline (PANI film were investigated by electrochemical impedance spectroscopy (EIS and thermo gravimetric analysis (TGA. The aim of the paper was to present new findings on the corrosion protection of mild steel by a duplex PANI/-epoxy coating in 3% NaCI solution and to determine the effect of thin PANI film on the protective properties of the coating. PANI film was deposited electrochemically on mild steel from an aqueous solution of 0.5 mol dm"3 sodium benzoate and 0.1 mol dm"3 aniline at a constant current density of 1.5 mA cm"2. Non-pigmented epoxy coatings on mild steel and on mild steel with PANI film were obtained by cathodic electrode position at constant voltage and stirring conditions. The resin concentration in the electrode position bath was 10 wt.% solid dispersion in water at pH 5.7. The applied voltage was 250 V, the temperature 26°C and the deposition time 3 min. It was shown that thin PANI film could be used to modify the surface of mild steel prior to epoxy coating deposition, due to the increased corrosion protection of a duplex PANI/epoxy coating comparing to an epoxy coating on mild steel in 3% NaCl solution.

  5. Inorganic coatings on stainless steel for protection against crevice corrosion

    International Nuclear Information System (INIS)

    Henrikson, Sture

    1989-12-01

    In order to create protection against crevice corrosion stainless steel test specimens of type 316 steel with various inorganic coatings applied on crevice surfaces were tested for 3-50 months at 25 and 30 degree C in natural seawater containing 0.2-1.5 ppm free chlorine. Various metallic coatings, Ni base alloys with Cr and Mo, Ni with W, pure Ag and pure Mo, as well as ceramic coatings - Cr 2 O 3 , TiO 2 and Al 2 O 3 - were studied. All the coatings tested, except pure Molybdenum applied by plasma spraying in a max 0.1 mm thick layer were found to promote crevice corrosion of the stainless steel. A significant reduction of the crevice corrosion susceptibility was obtained with Molybdenum. The result is considered promising enough to justify full scale tests in seawater on flange joints of pipes, valves or pumps. (author)

  6. Friction stir scribe welding technique for dissimilar joining of aluminium and galvanised steel

    Energy Technology Data Exchange (ETDEWEB)

    Wang, Tianhao [Center for Friction Stir Processing, Department of Materials Science and Engineering, University of North Texas, Denton, TX, USA; Sidhar, Harpreet [Center for Friction Stir Processing, Department of Materials Science and Engineering, University of North Texas, Denton, TX, USA; Mishra, Rajiv S. [Center for Friction Stir Processing, Department of Materials Science and Engineering, University of North Texas, Denton, TX, USA; Hovanski, Yuri [Pacific Northwest National Laboratory, Energy Materials and Manufacturing, Richland, WA, USA; Upadhyay, Piyush [Pacific Northwest National Laboratory, Energy Materials and Manufacturing, Richland, WA, USA; Carlson, Blair [General Motors Technical Center, Warren, MI, USA

    2017-10-04

    Friction stir scribe technology, a derivative of friction stir welding, was applied for the dissimilar lap welding of an aluminum alloy and galvanized mild steel sheets. During the process, the rotating tool with a cobalt steel scribe first penetrated the top material — aluminum — and then the scribe cut the bottom material — steel. The steel was displaced into the upper material to produce a characteristic hook feature. Lap welds were shear tested, and their fracture paths were studied. Welding parameters affected the welding features including hook height, which turned out to be highly related to fracture position. Therefore, in this paper, the relationships among welding parameters, hook height, joint strength and fracture position are presented. In addition, influence of zinc coating on joint strength was also studied. Keywords: friction stir scribe technology; dissimilar material welding; zinc coating; hook height; joint strength; fracture position

  7. Boronized steels with corundum-baddeleyite coatings

    Czech Academy of Sciences Publication Activity Database

    Pokorný, P.; Kolísko, J.; Bouška, P.; Brožek, Vlastimil; Kubatík, Tomáš František; Mastný, L.

    2016-01-01

    Roč. 55, č. 3 (2016), s. 341-344 ISSN 0543-5846 Institutional support: RVO:61389021 Keywords : Bobororonized steel * corundum-baddeleyite coating * anti-corrosion properties * plasma spraying Subject RIV: JG - Metallurgy Impact factor: 0.959, year: 2014

  8. Boronized steels with corundum-baddeleyite coatings

    Czech Academy of Sciences Publication Activity Database

    Pokorný, P.; Kolísko, J.; Bouška, P.; Brožek, Vlastimil; Kubatík, Tomáš František; Mastný, L.

    2016-01-01

    Roč. 55, č. 3 (2016), s. 341-344 ISSN 0543-5846 Institutional support: RVO:61389021 Keywords : Bobororonized steel * corundum-baddeleyite coating * anti- corrosion properties * plasma spraying Subject RIV: JG - Metallurgy Impact factor: 0.959, year: 2014

  9. Iron and zinc absorption from weaning foods prepared from germinated cereals and legumes using isotope tracers

    Energy Technology Data Exchange (ETDEWEB)

    Valdez, D H; Kuizon, M D; Marero, L M; Mallillin, A C; Cruz, E M; Madriaga, J R [Department of Science and Technology, Manila (Philippines). Food and Nutrition Research Inst.

    1994-12-31

    Iron bioavailability from weaning foods prepared from 70:30 combination of germinated rice:mungbean (GRM); germinated rice: cowpea (GRC) and germinated corn:mungbean (GCM) was determined by radioisotopic measurements of iron absorption in human subjects. The gruels were prepared as plain with sugar and flavoring labeled by the extrinsic tag method, and served as hot porridge. It was estimated that iron-deficient infants would absorb 3.5% from GRM, 4.9% from GRC and 5.6% from GCM. Differences between absorption among the weaning foods were not statistically significant. Planning of diets for these age group should include other sources of iron especially heme. Zinc absorption from the weaning food formulations will be studied by the in vitro and in vivo methods. For the in vivo method on human subjects, the absorption of zinc will be determined from the measurement of the whole body retention of the isotope 14 days after intake of the labeled mean. Serum zinc level will be determined to assess the zinc status of the subjects. (author). 23 refs, 1 fig., 4 tabs.

  10. Iron and zinc absorption from weaning foods prepared from germinated cereals and legumes using isotope tracers

    International Nuclear Information System (INIS)

    Valdez, D.H.; Kuizon, M.D.; Marero, L.M.; Mallillin, A.C.; Cruz, E.M.; Madriaga, J.R.

    1994-01-01

    Iron bioavailability from weaning foods prepared from 70:30 combination of germinated rice:mungbean (GRM); germinated rice: cowpea (GRC) and germinated corn:mungbean (GCM) was determined by radioisotopic measurements of iron absorption in human subjects. The gruels were prepared as plain with sugar and flavoring labeled by the extrinsic tag method, and served as hot porridge. It was estimated that iron-deficient infants would absorb 3.5% from GRM, 4.9% from GRC and 5.6% from GCM. Differences between absorption among the weaning foods were not statistically significant. Planning of diets for these age group should include other sources of iron especially heme. Zinc absorption from the weaning food formulations will be studied by the in vitro and in vivo methods. For the in vivo method on human subjects, the absorption of zinc will be determined from the measurement of the whole body retention of the isotope 14 days after intake of the labeled mean. Serum zinc level will be determined to assess the zinc status of the subjects. (author). 23 refs, 1 fig., 4 tabs

  11. Iron and Steel Industry Training Board

    Science.gov (United States)

    Riley, Alvan D.

    1974-01-01

    The British iron and steel industry training board has developed a training approach called investment appraisal of training. This approach is a forward-looking appraisal in which the estimated costs ofthe proposed training activity are balanced against benefits accruing in fi nancial terms from improved performance. (DS)

  12. Wetting of polymer melts on coated and uncoated steel surfaces

    Science.gov (United States)

    Vera, Julie; Contraires, Elise; Brulez, Anne-Catherine; Larochette, Mathieu; Valette, Stéphane; Benayoun, Stéphane

    2017-07-01

    A comparative study of the wetting of three different commercial polymer melts on various coated and uncoated steel surfaces is described in this report. The wettability of steel and coatings (three different titanium nitride coatings, TiN, TiNOx, TiNOy, a chromium coating, CrN, and a diamond-like carbon coating, DLC) used for mold in polymer processing is determined at different temperatures between 25 °C and 120 °C. Contact angle measurements of melted polypropylene (PP), Acrylonitrile Butadiene Styrene (ABS) and Polycarbonate (PC) on steel and on the different coatings were performed to investigate the wetting behavior under closer-to-processing conditions. Recommendations for good measurement conditions were proposed. Moreover, the surface free energy of each melt polymer was determined. The works of adhesion between all polymers and all substrates were established. Among all tested polymers, the lowest value of the works of adhesion is calculated for ABS and for PC thereafter, and the highest value is calculated for PP. These results will be particularly important for such applications as determining the extent to which these polymers can contribute to the replication quality in injection molding.

  13. Hydrogen permeation through steel coated with erbium oxide by sol-gel method

    International Nuclear Information System (INIS)

    Yao Zhenyu; Suzuki, Akihiro; Levchuk, Denis; Chikada, Takumi; Tanaka, Teruya; Muroga, Takeo; Terai, Takayuki

    2009-01-01

    Er 2 O 3 coating is formed on austenitic stainless steel 316ss by sol-gel method. The results showed good crystallization of coating by baking in high purity flowing-argon at 973 K, and indicated that a little oxygen in baking atmosphere is necessary to crystallization of coating. The best baking temperature could be thought as 973 K, to get good crystallization of coating and avoid strong oxidation of steel substrate. The deuterium permeation test was performed for coated and bare 316ss, to evaluate the property of Er 2 O 3 sol-gel coating as a potential tritium permeation barrier. In this study, the deuterium permeability of coated 316ss is about 1-2 orders of magnitude lower than that of bare 316ss, and is about 2-3 orders of magnitude than the referred data of bare Eurofer97 and F82H martensitic steel.

  14. A Method for Monitoring Iron and Steel Factory Economic Activity Based on Satellites

    Directory of Open Access Journals (Sweden)

    Yi Zhou

    2018-06-01

    Full Text Available The Chinese government has promulgated a de-capacity policy for economic growth and environmental sustainability, especially for the iron and steel industry. With these policies, this study aimed to monitor the economic activities and evaluate the production conditions of an iron and steel factory based on satellites via Landsat-8 Thermal Infrared Sensor (TIRS data and high-resolution images from January 2013 to October 2017, and propel next economic adjustment and environmental protection. Our methods included the construction of a heat island intensity index for an iron and steel factory (ISHII, a heat island radio index for an iron and steel factory (ISHRI and a dense classifying approach to monitor the spatiotemporal changes of the internal heat field of an iron and steel factory. Additionally, we used GF-2 and Google Earth images to identify the main production area, detect facility changes to a factory that alters its heat field and verify the accuracy of thermal analysis in a specific time span. Finally, these methods were used together to evaluate economic activity. Based on five iron and steel factories in the Beijing-Tianjin-Hebei region, when the ISHII curve is higher than the seasonal changes in a time series, production is normal; otherwise, there is a shut-down or cut-back. In the spatial pattern analyses, the ISHRI is large in normal production and decreases when cut-back or shut-down occurs. The density classifying images and high-resolution images give powerful evidence to the above-mentioned results. Finally, three types of economic activities of normal production, shut-down or cut-back were monitored for these samples. The study provides a new perspective and method for monitoring the economic activity of an iron and steel factory and provides supports for sustainable development in China.

  15. Corrosion behavior of Al-Fe-sputtering-coated steel, high chromium steels, refractory metals and ceramics in high temperature Pb-Bi

    International Nuclear Information System (INIS)

    Abu Khalid, Rivai; Minoru, Takahashi

    2007-01-01

    Corrosion tests of Al-Fe-coated steel, high chromium steels, refractory metals and ceramics were carried out in high temperature Pb-Bi at 700 C degrees. Oxygen concentrations in this experiment were 6.8*10 -7 wt.% for Al-Fe-coated steels and 5*10 -6 wt.% for high chromium steels, refractory metals and ceramics. All specimens were immersed in molten Pb-Bi in a corrosion test pot for 1.000 hours. Coating was done with using the unbalanced magnetron sputtering (UBMS) technique to protect the steel from corrosion. Sputtering targets were Al and SUS-304. Al-Fe alloy was coated on STBA26 samples. The Al-Fe alloy-coated layer could be a good protection layer on the surface of steel. The whole of the Al-Fe-coated layer still remained on the base surface of specimen. No penetration of Pb-Bi into this layer and the matrix of the specimen. For high chromium steels i.e. SUS430 and Recloy10, the oxide layer formed in the early time could not prevent the penetration of Pb-Bi into the base of the steels. Refractory metals of tungsten (W) and molybdenum (Mo) had high corrosion resistance with no penetration of Pb-Bi into their matrix. Penetration of Pb-Bi into the matrix of niobium (Nb) was observed. Ceramic materials were SiC and Ti 3 SiC 2 . The ceramic materials of SiC and Ti 3 SiC 2 had high corrosion resistance with no penetration of Pb-Bi into their matrix. (authors)

  16. Combined in situ zymography, immunofluorescence, and staining of iron oxide particles in paraffin-embedded, zinc-fixed tissue sections.

    Science.gov (United States)

    Haeckel, Akvile; Schoenzart, Lena; Appler, Franziska; Schnorr, Joerg; Taupitz, Matthias; Hamm, Bernd; Schellenberger, Eyk

    2012-01-01

    Superparamagnetic iron oxide particles are used as potent contrast agents in magnetic resonance imaging. In histology, these particles are frequently visualized by Prussian blue iron staining of aldehyde-fixed, paraffin-embedded tissues. Recently, zinc salt-based fixative was shown to preserve enzyme activity in paraffin-embedded tissues. In this study, we demonstrate that zinc fixation allows combining in situ zymography with fluorescence immunohistochemistry (IHC) and iron staining for advanced biologic investigation of iron oxide particle accumulation. Very small iron oxide particles, developed for magnetic resonance angiography, were applied intravenously to BALB/c nude mice. After 3 hours, spleens were explanted and subjected to zinc fixation and paraffin embedding. Cut tissue sections were further processed to in situ zymography, IHC, and Prussian blue staining procedures. The combination of in situ zymography as well as IHC with subsequent Prussian blue iron staining on zinc-fixed paraffin-embedded tissues resulted in excellent histologic images of enzyme activity, protease distribution, and iron oxide particle accumulation. The combination of all three stains on a single section allowed direct comparison with only moderate degradation of fluorescein isothiocyanate-labeled substrate. This protocol is useful for investigating the biologic environment of accumulating iron oxide particles, with excellent preservation of morphology.

  17. Understanding corrosion via corrosion product characterization: II. Role of alloying elements in improving the corrosion resistance of Zn-Al-Mg coatings on steel

    International Nuclear Information System (INIS)

    Volovitch, P.; Vu, T.N.; Allely, C.; Abdel Aal, A.; Ogle, K.

    2011-01-01

    Highlights: → Origins of better corrosion resistance of ZnAlMg coatings than galvanized steel. → Comparative study of corrosion products formed on ZnAlMg, ZnMg and Zn coatings. → Modeling of dissolution and precipitation stages of corrosion. → At early stages Mg stabilizes protective zinc basic salts during dry-wet cycling. → At later stages Al dissolves at high pH forming protective layered double hydroxides. - Abstract: Corrosion products are identified on Zn, ZnMg and ZnAlMg coatings in cyclic corrosion tests with NaCl or Na 2 SO 4 containing atmospheres. For Mg-containing alloys the improved corrosion resistance is achieved by stabilization of protective simonkolleite and zinc hydroxysulfate. At later stages, the formation of layered double hydroxides (LDH) is observed for ZnAlMg. According to thermodynamic modeling, Mg 2+ ions bind the excess of carbonate or sulfate anions preventing the formation of soluble or less-protective products. A preferential dissolution of Zn and Mg at initial stages of corrosion is confirmed by in situ dissolution measurement. The physicochemical properties of different corrosion products are compared.

  18. The solvent extraction of zinc, iron, and indium from chloride solutions by neutral organophosphorus compounds

    International Nuclear Information System (INIS)

    Preston, J.S.; Du Preez, A.C.

    1985-01-01

    The preparation of several neutral organophosphorus compounds and their evaluation as selective extractants for zinc in chloride media are described. The compounds belong to the series trialkyl phosphates (RO) 3 PO, dialkyl alkylphosphonates R'PO(OR) 2 , alkyl dialkylphosphinates R 2 'PO(OR), and trialkyl-phosphine oxides R 3 'PO. They were characterized by measurement of their physical properties (melting and boiling points, refractive indices, and densities), and their purities were confirmed by osmometric determination of their molecular masses; by carbon and hydrogen microanalysis; by the titrimetric determination of acidic impurities; and, for liquid products, by comparison of their experimental molar refractivities with empirical values. Metal-distribution equilibria were determined for solutions of the extractants in xylene and aqueous phase containing 0,5 to 5,0 M sodium chloride. Moderately good selectivities were shown for zinc(II) over iron(III), and excellent selectivities were shown for zinc(II) over iron(II), copper(II), lead(II), and cadmium(II). The extraction of indium(III) was similar to that of zinc(II). The extraction of zinc(III), iron(III), and indium(III) increased markedly through the series. (RO) 3 PO 2 2 'PO(OR) 3 'PO. The incorporation of phenyl groups into the compounds led to weaker extraction. The extracted complexes of zinc(II), iron(III), and indium(III) have the stoichiometries ZnCl 2 L 2 ,FeCl 3 L 2 (H 2 O), and InCl 3 L 2 (H 2 O) respectively, where L represents the neutral organophosphorus compound

  19. Influence of dipping time on cracking during bending of hot dip galvanized coatings with Sn and Ti contents

    Directory of Open Access Journals (Sweden)

    L. Zortea

    2010-10-01

    Full Text Available In the last years, the attention to environmental topics led a new approach solution in classical protection techniques, introducing innovative way oriented to optimize different coating properties. Hot-dip galvanizing is a classical process aimed to generate coatings on iron-based surfaces, used unchanged since 200 years: some chemical elements are added in the bath with different aims (e.g., Pb is really important for its fluidizing properties, sometimes replaced by Sn but sometimes these elements are dangerous for human health (e.g. … Pb!.In this work, the influence of dipping time and coatings chemical compositions on damaging micromechanisms was investigated considering different Sn and Ti contents. Main damaging micromechanisms in hot dip zinc coated ipersandelin steel specimens were investigated by means of bending tests. Longitudinal sections of bended specimens were observed by means of a LOM (Light Optical Microscope: main damage micromechanisms were identified as longitudinal and radial cracks.

  20. A sustainability assessment system for Chinese iron and steel firms

    OpenAIRE

    Long, Yunguang; Pan, Jieyi; Farooq, Sami; Boer, Harry

    2016-01-01

    The environmental impact of the Chinese iron and steel industry is huge due to its high consumption of ore, coal and energy, and water and air pollution. It is important not only for China but also for the rest of the world that the Chinese iron and steel industry becomes more sustainable. A sustainable assessment indicator system is an important tool to support that development. Currently, however, a sustainable assessment system, specifically designed to match the characteristics of Chinese...

  1. Analysis Of Effect Of Mechanical Properties Of Aluminum Alloy Addition Of Zinc Corrosion Resistance Of Carbon Steel A325 Bolts Process Of Hot Dip Galvanizing

    Directory of Open Access Journals (Sweden)

    Ery Diniardi

    2015-08-01

    Full Text Available The world oil industry are common in offshore areas that are included in a corrosive environment so that the low-carbon steel bolts A325 will gradually corroded. Therefore an alternative that can be done to reduce the corrosion rate that is by coating with a Hot dip galvanizing method. The purpose of this study to improve the quality of products from low carbon steel bolts A325 with the addition of Zinc Aluminium alloy on the results of the Hot Dip Galvanizing. Results of testing the hardness of the lowest obtained in quenching time of 30 seconds is 162 037 HVN and the highest hardness obtained on quenching time of 60 seconds is 203 688 HVN. To microstructure shows that the phase Eta which is soft on the surface of the outermost started a little not as much time quenching 30 seconds so that the nature of its decline and violence increased the phase Zeta that are hard are widely spread meet the layer of phase resulting in hardness of the coating while quenching 45 seconds exceed the hardness of quenching time of 30 seconds. Results of analysis of the rate of corrosion that galvanized coating on each test is different and the structure of ferrite and pearlite it looks clear. For quenching time of 30 seconds obvious difference in galvanized layer thicker than quenching time of 45 and 60 seconds. This happens because of the influence of factors zinc layer that coats the base material so that decreased levels of corrosion is comparable to the time Salt Spray Test SST performed.

  2. Effect of Chromate and Chromate-Free Organic Coatings on Corrosion Fatigue of an Aluminum Alloy

    Science.gov (United States)

    2012-02-20

    81. 50. T.N. Kalichak, V.I.Pokhmurskii. Influence of Galvanic and Organic Coatings on Fatigue Life of Martensitic Stainless Steel // Fizyko...34Antimicrobial Efficacy of a Silver- Zeolite Matrix Coatings on Stainless Steel ". Ind. Microbiol. Biotechnol, 30 102 (2003). 82. I. M. Zin’, S. B. Lyon, L...to provide corrosion inhibiting properties when incorporated into a primer coatings and paints for iron and steel [38-40]. Regarding the

  3. Reduction of core loss in non-oriented (NO) electrical steel by electroless-plated magnetic coating

    International Nuclear Information System (INIS)

    Chivavibul, Pornthep; Enoki, Manabu; Konda, Shigeru; Inada, Yasushi; Tomizawa, Tamotsu; Toda, Akira

    2011-01-01

    An important issue in development of electrical steels for core-laminated products is to reduce core loss to improve energy conversion efficiency. This is usually obtained by tailoring the composition, microstructure, and texture of electrical steels themselves. A new technique to reduce core loss in electrical steel has been investigated. This technique involves electroless plating of magnetic thin coating onto the surface of electrical steel. The material system was electroless Ni-Co-P coatings with different thicknesses (1, 5, and 10 μm) deposited onto the surface of commercially available Fe-3% Si electrical steel. Characterization of deposited Ni-Co-P coating was carried out using X-ray diffraction (XRD), scanning electron microscope (SEM), and energy dispersive X-ray (EDX) spectrometer. The deposited Ni-Co-P coatings were amorphous and composed of 56-59% Ni, 32-35% Co, and 8-10% P by mass. The effect of coatings on core loss of the electrical steel was determined using single sheet test. A core loss reduction of 4% maximum was achieved with the Ni-Co-P coating of 1 μm thickness at 400 Hz and 0.3 T. - Research Highlights: → New approach to reduce core loss of electrical steel by magnetic coating. → Ni-Co-P coating influences core loss of NO electrical steel. → Core loss increases in RD direction but reduces in TD direction.

  4. Recycling of Zn-containing Fe-bearing steelmaking waste by the reducing smelting process in pig iron. I. Laboratory tests

    Directory of Open Access Journals (Sweden)

    Kendera Ján

    1997-09-01

    Full Text Available Results of the laboratory test treatment of the zinc containing steelwork dusts in a hot liquid pig iron are described. These results show that it is necessary to use an external reductant. The zinc content of the dust emission is ca. 20 %. The charge of the steel-works dusts diminished the Si and Mn content of pig iron.

  5. Dissimilar joining of galvanized high-strength steel to aluminum alloy in a zero-gap lap joint configuration by two-pass laser welding

    International Nuclear Information System (INIS)

    Ma, Junjie; Harooni, Masoud; Carlson, Blair; Kovacevic, Radovan

    2014-01-01

    Highlights: • Defect-free two-pass laser partially penetrated lap joint of galvanized steel to aluminum was achieved. • The thickness of the Al-rich intermetallic compounds could be controlled by optimal parameters. • The dynamic behavior of the molten pool and keyhole were monitored by a high speed charge-coupled device camera. • The presence of zinc in the intermetallic compounds could improve the strength of the lap joints. - Abstract: A welding procedure based on using two-pass laser scans is introduced for dissimilar joining of overlapped galvanized high-strength dual-phase (DP) steel DP590 to aluminum alloy (AA) 6061 sheets. The first pass is based on a defocused laser spot that scans across the top of the two overlapped sheets and heats the zinc coating at the faying surface to be melted and partially vaporized, while the second pass is executed with a focused laser spot in order to perform the welding. Completely defect-free galvanized steel to aluminum lap joints were obtained by using this two-pass laser welding procedure. An on-line machine vision system was applied to monitor the keyhole dynamics during the laser welding process. An energy-dispersive X-ray spectroscopy (EDS) was carried out to determine the atomic percent of zinc, aluminum, and iron in the galvanized steel to aluminum lap joints. Mechanical testing and micro-hardness test were conducted to evaluate the mechanical properties of the galvanized steel to aluminum lap joints. The experimental results showed that the lap joint of galvanized steel to aluminum obtained by the two-pass laser welding approach had a higher failure value than those joints obtained when the zinc at the faying surface was mechanically removed under the same welding speed and laser power

  6. Effects of separate delivery of zinc or zinc and vitamin A on hemoglobin response, growth, and diarrhea in young Peruvian children receiving iron therapy for anemia.

    Science.gov (United States)

    Alarcon, Karl; Kolsteren, Patrick W; Prada, Ana M; Chian, Ana M; Velarde, Ruth E; Pecho, Iris L; Hoeree, Tom F

    2004-11-01

    Anemia is the most prevalent nutritional deficiency in the world. Attempts to improve iron indexes are affected by deficiency of and interaction between other micronutrients. Our goal was to assess whether zinc added to iron treatment alone or with vitamin A improves iron indexes and affects diarrheal episodes. This was a randomized, placebo-controlled, double-blind trial conducted in Peru. Anemic children aged 6-35 mo were assigned to 3 treatment groups: ferrous sulfate (FS; n = 104), ferrous sulfate and zinc sulfate (FSZn; n = 109), and ferrous sulfate, zinc sulfate, and vitamin A (FSZnA; n = 110). Vitamin A or its placebo was supplied only once; iron and zinc were provided under supervision >/=1 h apart 6 d/wk for 18 wk. The prevalence of anemia was 42.97%. The increase in hemoglobin in the FS group (19.5 g/L) was significantly less than that in the other 2 groups (24.0 and 23.8 g/L in the FSZn and FSZnA groups, respectively). The increase in serum ferritin in the FS group (24.5 mug/L) was significantly less than that in the other 2 groups (33.0 and 30.8 mug/L in the FSZn and FSZnA groups, respectively). The median duration of diarrhea and the mean number of stools per day was significantly higher in the FS group than in other 2 groups (P < 0.005). Adding zinc to iron treatment increases hemoglobin response, improves iron indexes, and has positive effects on diarrhea. No additional effect of vitamin A was found.

  7. Radioisotope methods of investigations of phenomenons at phases border of steel - atmosphere in gaseous processes of thermochemical treatment of steel

    International Nuclear Information System (INIS)

    L'utse-Birk, A.; Bel'ski, V.; Vez'ranovski, Eh.; Valis', L.

    1979-01-01

    Radioisotope methods of investigations of the processes of thermochemical treatment of steels are valuable, and in some cases, the only means for analysis of complicated mechanisms of diffusion, absorption and chemical reactions, going on in some technological processes. New specific methods are stated for investigation of processes on the border between steel and gaseous atmosphere. Quantative method nas been developed for investigation of the kinetics of carbon transfere (labelled by carbon-14) from steel into gases. Hydrocarbons and their derivatives are adsorbed selectivelly and beta-activity of the compound is measured in the presence of liquid scintillators. Limiting detectable amount of carbon equals to 0.5μg. Application of labelled (by radioisotope iron-59) iron in steel has ensured a possibility to determine its participation in reactions with chromium and titanum coating atmospheres. Application of hydrocarbons labelled by carbon-14 in the composition of titanum coating atmosphere has permitted to determine, in comparison with investigation of carbon diffusion in steel, participation of two different carbon sources in the forming of the TiC layer on steel and has led to the optimization of processes, especially for low-carbon steels [ru

  8. Repair welding of cast iron coated electrodes

    Science.gov (United States)

    Żuk, M.; Górka, J.; Dojka, R.; Czupryński, A.

    2017-08-01

    Welding cast iron is a complex production procedure. Repair welding was used to repair damaged or poorly made castings. This is due to a tendency to cracking of the material during welding as well as after it. Welding cast iron can be carried out on hot or on cold. Hot welding requires high heat material and the use of welding material in the form of cast iron. In the case of cold welding, it is possible to use different materials. Mostly used filler metals are nickel and copper based. The work shows the course of research concerning repairmen of ductile iron with arc welding method. For the reparation process four types of ESAB company coated electrodes dedicated for cast iron were used with diameter 3.2 and 4 mm: ES 18-8-6B (4mm), EB 150 (4mm), OK NiCl, EŻM. In the cast iron examined during the testing grooves were made using plasma methods, in order to simulate the removed casting flaws. Then the welding process with coated electrodes was executed. The process utilized low welding current row of 100A, so there would only be a small amount of heat delivered to the heat affected zone (HAZ). Short stitches were made, after welding it was hammered, in order to remove stresses. After the repair welding the part of studies commenced which purpose was finding surface defects using visual testing (VT) and penetration testing (PT). In the second part, a series of macro and microscopic studies were executed witch the purpose of disclosuring the structure. Then the hardness tests for welds cross sections were performed. An important aspect of welding cast iron is the colour of the padding weld after welding, more precisely the difference between the base material and padding weld, the use of different materials extra gives the extra ability to select the best variant. The research of four types of coated electrode was executed, based on the demands the best option in terms of aesthetic, strength and hardness.

  9. The convenient preparation of stable aryl-coated zerovalent iron nanoparticles

    Directory of Open Access Journals (Sweden)

    Olga A. Guselnikova

    2015-05-01

    Full Text Available A novel approach for the in situ synthesis of zerovalent aryl-coated iron nanoparticles (NPs based on diazonium salt chemistry is proposed. Surface-modified zerovalent iron NPs (ZVI NPs were prepared by simple chemical reduction of iron(III chloride aqueous solution followed by in situ modification using water soluble arenediazonium tosylate. The resulting NPs, with average iron core diameter of 21 nm, were coated with a 10 nm thick organic layer to provide long-term protection in air for the highly reactive zerovalent iron core up to 180 °C. The surface-modified iron NPs possess a high grafting density of the aryl group on the NPs surface of 1.23 mmol/g. FTIR spectroscopy, XRD, HRTEM, TGA/DTA, and elemental analysis were performed in order to characterize the resulting material.

  10. Fabrication, characterization, and in vitro study of zinc substituted hydroxyapatite/silk fibroin composite coatings on titanium for biomedical applications.

    Science.gov (United States)

    Zhong, Zhenyu; Ma, Jun

    2017-09-01

    Zinc substituted hydroxyapatite/silk fibroin composite coatings were deposited on titanium substrates at room temperature by electrophoretic deposition. Microscopic characterization of the synthesized composite nanoparticles revealed that the particle size ranged 50-200 nm, which increased a little after zinc substitution. The obtained coatings maintained the phase of hydroxyapatite and they could induce fast apatite formation in simulated body fluid, indicating high bone activity. The cell culturing results showed that the biomimetic hydroxyapatite coatings could regulate adhesion, spreading, and proliferation of osteoblastic cells. Furthermore, the biological behavior of the zinc substituted hydroxyapatite coatings was found to be better than the bare titanium without coatings and hydroxyapatite coatings without zinc, increasing MC3T1-E1 cell differentiation in alkaline phosphatase expression.

  11. The Influence of Iron and Zinc Supplementation on the Bioavailability of Provitamin A Carotenoids from Papaya Following Consumption of a Vitamin A-Deficient Diet.

    Science.gov (United States)

    Kana-Sop, Marie Modestine; Gouado, Inocent; Achu, Mercy Bih; Van Camp, John; Amvam Zollo, Paul Henri; Schweigert, Florian J; Oberleas, Donald; Ekoe, Tetanye

    2015-01-01

    Iron deficiency anemia, zinc and vitamin A deficiencies are serious public health problems in Cameroon, as in many developing countries. Local vegetables which are sources of provitamin A carotenoids (PACs) can be used to improve vitamin A intakes. However, traditional meals are often unable to cover zinc and iron needs. The aim of this study was to determine the bioavailability of 3 PACs (α-carotene, β-carotene, and β-cryptoxanthin) in young men, who were fed with a vitamin A-free diet and received iron and zinc supplementation. Twelve healthy participants were divided into three groups and were supplemented with elemental iron (20 mg of iron fumarate), 20 mg of zinc sulfate or iron+zinc (20 mg of iron in the morning and 20 mg of zinc in the evening) for 11 d. They were given a vitamin A- and PAC-free diet from the 6th to the 11th day, followed by a test meal containing 0.55 kg of freshly peeled papaya as a source of PACs. Blood samples were collected four times successively on the 11th day (the test meal day), at T0 (just after the test meal), after 2 h (T2), after 4 h (T4) and after 7 h (T7). Ultracentrifugation was used to isolate serum chylomicrons. Retinol appearance and PAC postprandial concentrations were determined. The supplementation with zinc, iron and iron+zinc influenced the chylomicron appearance of retinol and PACs differently as reflected by retention times and maximum absorption peaks. Iron led to highest retinol levels in the chylomicron. Zinc and iron+zinc supplements were best for optimal intact appearance of α-carotene, β-carotene and β-cryptoxanthin respectively. Supplementation with iron led to the greatest bioavailability of PACs from papaya and its conversion to retinol.

  12. The Potential of Sumatran Pine Rosin for Reinforcement-Steel Coating in Wet Environment

    Directory of Open Access Journals (Sweden)

    Rudi Hartono

    2018-01-01

    Full Text Available The corrosion of reinforcement-steel is commonly prevented by applying hydrophobic coating. In this work, the potential of residual product from Sumatran Pine sap distillation, known as Sumatran pine rosin or gondorukem, as a natural and environmentally-friendy resource to coat reinforcement-steel, and an initial assessment on its capability to prevent the corrosion in wet environment were investigated. The experiments were performed using two types of commercially available gondorukem, namely type T and U. The coated reinforcement-steel samples were immersed in collected rainwater and their physical changes were observed periodically for 60 days. The results showed that gondorukem improve the durability of the reinforcement-steel from corrosion in a severe rainwater contact. Keywords:  corrosion, coating, gondorukem, hydrophobic, pine rosin, reinforcement bar

  13. Mineral resource of the month: Iron and steel

    Science.gov (United States)

    Fenton, Michael D.

    2014-01-01

    Iron is one of the most abundant elements on Earth, but it does not occur in nature in a useful metallic form. Although ancient people may have recovered some iron from meteorites, it wasn’t until smelting was invented that iron metal could be derived from iron oxides. After the beginning of the Iron Age in about 1200 B.C., knowledge of iron- and steelmaking spread from the ancient Middle East through Greece to the Roman Empire, then to Europe and, in the early 17th century, to North America. The first successful furnace in North America began operating in 1646 in what is now Saugus, Mass. Introduction of the Bessemer converter in the mid-19th century made the modern steel age possible.

  14. Hydrogen permeation inhibition by zinc-nickel alloy plating on steel XC68

    International Nuclear Information System (INIS)

    El Hajjami, A.; Gigandet, M.P.; De Petris-Wery, M.; Catonne, J.C.; Duprat, J.J.; Thiery, L.; Raulin, F.; Starck, B.; Remy, P.

    2008-01-01

    The inhibition of hydrogen permeation and barrier effect by zinc-nickel plating was investigated using the Devanathan-Stachurski permeation technique. The hydrogen permeation and hydrogen diffusion for the zinc-nickel (12-15%) plating on steel XC68 is compared with zinc and nickel. Hydrogen permeation and hydrogen diffusion were followed as functions of time at current density applied (cathodic side) and potential permanent (anodic side). The hydrogen permeation inhibition for zinc-nickel is intermediate to that of nickel and zinc. This inhibition was due to nickel-rich layer effects at the Zn-Ni alloy/substrate interface, is shown by GDOES. Zinc-nickel plating inhibited the hydrogen diffusion greater as compared to zinc. This diffusion resistance was due to the barrier effect caused by the nickel which is present at the interface and transformed the hydrogen atomic to Ni 2 H compound, as shown by GIXRD.

  15. Hydrogen permeation inhibition by zinc-nickel alloy plating on steel XC68

    Energy Technology Data Exchange (ETDEWEB)

    El Hajjami, A. [Institut UTINAM, UMR CNRS 6213, Sonochimie et Reactivite des Surfaces, Universite de Franche-Comte, 16 route de Gray, 25030 Besancon Cedex (France); Coventya S.A.S., 51 rue Pierre, 92588 Clichy Cedex (France); Gigandet, M.P. [Institut UTINAM, UMR CNRS 6213, Sonochimie et Reactivite des Surfaces, Universite de Franche-Comte, 16 route de Gray, 25030 Besancon Cedex (France)], E-mail: marie-pierre.gigandet@univ-fcomte.fr; De Petris-Wery, M. [Institut Universitaire de Technologie d' Orsay, Universite Paris XI, Plateau de Moulon, 91400 Orsay (France); Catonne, J.C. [Professeur Honoraire du Conservatoire national des arts et metiers (CNAM), Paris (France); Duprat, J.J.; Thiery, L.; Raulin, F. [Coventya S.A.S., 51 rue Pierre, 92588 Clichy Cedex (France); Starck, B.; Remy, P. [Lisi Automotive, 28 faubourg de Belfort, BP 19, 90101 Delle Cedex (France)

    2008-12-30

    The inhibition of hydrogen permeation and barrier effect by zinc-nickel plating was investigated using the Devanathan-Stachurski permeation technique. The hydrogen permeation and hydrogen diffusion for the zinc-nickel (12-15%) plating on steel XC68 is compared with zinc and nickel. Hydrogen permeation and hydrogen diffusion were followed as functions of time at current density applied (cathodic side) and potential permanent (anodic side). The hydrogen permeation inhibition for zinc-nickel is intermediate to that of nickel and zinc. This inhibition was due to nickel-rich layer effects at the Zn-Ni alloy/substrate interface, is shown by GDOES. Zinc-nickel plating inhibited the hydrogen diffusion greater as compared to zinc. This diffusion resistance was due to the barrier effect caused by the nickel which is present at the interface and transformed the hydrogen atomic to Ni{sub 2}H compound, as shown by GIXRD.

  16. Friction stir weld assisted diffusion bonding of 5754 aluminum alloy to coated high strength steels

    International Nuclear Information System (INIS)

    Haghshenas, M.; Abdel-Gwad, A.; Omran, A.M.; Gökçe, B.; Sahraeinejad, S.; Gerlich, A.P.

    2014-01-01

    Highlights: • Successful lap joints of Al 5754 sheet to coated DP600 and 22MnB5 steels. • Negligible effect of welding speed on mechanical properties of Al 5754/22MnB5 joints. • Lower strength of Al 5754/22MnB5 joints compared with Al 5754/DP600 joints. - Abstract: In the present paper friction stir-induced diffusion bonding is used for joining sheets of 5754 aluminum alloy to coated high strength steels (DP600 and 22MnB5) by promoting diffusion bonding in an overlap configuration. Mechanical performance and microstructures of joints were analyzed by overlap shear testing, metallography, and X-ray diffraction. Our results show that the strength of joint is dependent upon tool travel speed and the depth of the tool pin relative to the steel surface. The thickness and types of intermetallic compounds formed at the interface play a significant role in achieving a joint with optimum performance. That is, the formation of high aluminum composition intermetallic compounds (i.e. Al 5 Fe 2 ) at the interface of the friction stir lap joint appeared to have a more negative effect on joint strength compared to the presence of high iron composition intermetallic phases (i.e. FeAl). This is in agreement with previously reported findings that FeAl intermetallic can improve the fracture toughness and interface strength in Al/St joints

  17. Chloride-induced corrosion mechanism and rate of enamel- and epoxy-coated deformed steel bars embedded in mortar

    International Nuclear Information System (INIS)

    Tang, Fujian; Chen, Genda; Brow, Richard K.

    2016-01-01

    The chloride-induced corrosion mechanisms of uncoated, pure enamel (PE)-coated, mixed enamel (ME)-coated, double enamel (DE)-coated, and fusion bonded epoxy (FBE)-coated deformed steel bars embedded in mortar cylinders are investigated in 3.5 wt.% NaCl solution and compared through electrochemical tests and visual inspection. Corrosion initiated after 29 or 61 days of tests in all uncoated and enamel-coated steel bars, and after 244 days of tests in some FBE-coated steel bars. In active stage, DE- and FBE-coated steel bars are subjected to the highest and lowest corrosion rates, respectively. The uncoated and ME-coated steel bars revealed relatively uniform corrosion while the PE-, DE-, and FBE-coated steel bars experienced pitting corrosion around damaged coating areas. Due to the combined effect of ion diffusion and capillary suction, wet–dry cyclic immersion caused more severe corrosion than continuous immersion. Both exposure conditions affected the corrosion rate more significantly than the water–cement ratio in mortar design.

  18. [Factors influencing electrocardiogram results in workers exposed to noise in steel-making and steel-rolling workshops of an iron and steel plant].

    Science.gov (United States)

    Li, Y H; Yu, S F; Gu, G Z; Chen, G S; Zhou, W H; Wu, H; Jiao, J

    2016-02-20

    To investigate the factors influencing the electrocardiogram results in the workers exposed to noise in steel-making and steel rolling workshops of an iron and steel plant. From September to December, 2013, cluster sampling was used to select 3 150 workers exposed to noise in the steel-making and steel-rolling workshops of an iron and steel plant, and a questionnaire survey and physical examinations were performed. The number of valid workers was 2 915, consisting of 1 606 workers in the steel-rolling workshop and 1 309 in the steel-making workshop. The electrocardiogram results of the workers in steel-making and steel-rolling workshops were analyzed. The overall abnormal rate of electrocardiogram was 26.35%, and the workers in the steel-making workshop had a significantly higher abnormal rate of electrocardiogram than those in the steel-rolling workshop(32.24% vs 21.54%, Pelectrocardiogram than female workers(27.59% vs 18.61%, Pelectrocardiogram than those who did not drink(28.17% vs 23.75%, Pelectrocardiogram than those who were not exposed to high temperature(29.43% vs 20.14%, Pelectrocardiogram in the workers with cumulative noise exposure levels of electrocardiogram results. High cumulative noise exposure, alcohol consumption, and high temperature may affect the abnormal rate of electrocardiogram in the workers exposed to noise in steel-making and steel-rolling workshops.

  19. Association of Maternal Diet With Zinc, Copper, and Iron Concentrations in Transitional Human Milk Produced by Korean Mothers

    Science.gov (United States)

    Kim, Ji-Myung; Lee, Ji-Eun; Cho, Mi Sook; Kang, Bong Soo; Choi, Hyeon

    2016-01-01

    The aims of this study were to evaluate zinc, copper, and iron concentrations in the transitory milk of Korean lactating mothers and to investigate the relationship between these concentrations and maternal diet. Human milk samples were collected between 5 and 15 days postpartum from 96 healthy, lactating mothers in postpartum care centers in Seoul, Korea. Dietary intake during lactation was determined based on a 3-day dietary record. The mean zinc, copper, and iron concentrations in the human milk samples collected were 3.88 ± 1.74 mg/L, 0.69 ± 0.25 mg/L, and 5.85 ± 8.53 mg/L, respectively. The mothers who consumed alcoholic beverages during pregnancy had tended to have lower concentrations of zinc and copper, as well as significantly lower concentrations of iron, in their milk (p < 0.047). In contrast, the mothers who took daily supplements had much higher iron concentrations in their milk (p = 0.002). Dietary intakes of zinc, copper, and iron during lactation did not affect the concentrations of zinc, copper, and iron in the milk samples analyzed. Intakes of vitamin C, selenium, and iodine were associated with the concentration of copper in the milk samples analyzed, and consumption of food categorized as 'meat and meat products' was positively associated with the concentration of zinc. Consumption of rice was the top contributor to the concentrations of all three minerals. In conclusion, associations between maternal diet and nutrient concentrations in transitory human milk can provide useful information, particularly in regard to infant growth. PMID:26839873

  20. Tribological performance of hard carbon coatings on 440C bearing steel

    Energy Technology Data Exchange (ETDEWEB)

    Kustas, F M; Misra, M S; Shepard, D F; Froechtenigt, J F [Martin Marietta Astronautics Group, Denver, CO (United States)

    1991-11-01

    Hard carbon coatings such as amorphous carbon, diamond and diamond-like carbon have received considerable attention for tribological applications owing to their high hardness, high modulus and desirable surface properties. Unfortunately, most of the deposition techniques induce high substrate temperatures that would temper traditional bearing steels and reduce the substrate load-carrying capability. Therefore, to effectively use these desirable coatings, a lower temperature deposition technique is required. Ion beam deposition can provide essentially ambient temperature conditions, accurate control of process parameters and good coating-substrate adhesion. To use these attributes, a test program was initiated to deposit mass-analyzed, high purity C{sup +} and CH{sub 4}{sup +} ions on molybdenum and 440C bearing steel for subsequent characterization by Raman spectroscopy and friction-wear tests. Results for a coating deposited from a carbon monoxide source showed an amorphous carbon-microcrystalline graphtie structure which exhibited very high microhardness and a three fold reduction in coefficient of friction for unlubricated tests compared to untreated 440C steel. In addition, incrementally increasing the applied load (by up to a factor of 5) resulted in progressively lower coefficients of friction, which conforms to solid lubrication theory. End-of-travel wear debris and some limited coating delamination were observed within thinner areas of the coating. Therefore an amorphous carbon-graphite coating applied to 440C steel at ambient temperature exhibits solid lubricating film characteristics with high load-carrying capability. (orig.).

  1. Corrosion behaviour and biocorrosion of galvanized steel water distribution systems.

    Science.gov (United States)

    Delaunois, F; Tosar, F; Vitry, V

    2014-06-01

    Galvanized steel tubes are a popular mean for water distribution systems but suffer from corrosion despite their zinc or zinc alloy coatings. First, the quality of hot-dip galvanized (HDG) coatings was studied. Their microstructure, defects, and common types of corrosion were observed. It was shown that many manufactured tubes do not reach European standard (NBN EN 10240), which is the cause of several corrosion problems. The average thickness of zinc layer was found at 41μm against 55μm prescribed by the European standard. However, lack of quality, together with the usual corrosion types known for HDG steel tubes was not sufficient to explain the high corrosion rate (reaching 20μm per year versus 10μm/y for common corrosion types). Electrochemical tests were also performed to understand the corrosion behaviours occurring in galvanized steel tubes. Results have shown that the limiting step was oxygen diffusion, favouring the growth of anaerobic bacteria in steel tubes. EDS analysis was carried out on corroded coatings and has shown the presence of sulphur inside deposits, suggesting the likely bacterial activity. Therefore biocorrosion effects have been investigated. Actually sulphate reducing bacteria (SRB) can reduce sulphate contained in water to hydrogen sulphide (H2S), causing the formation of metal sulphides. Although microbial corrosion is well-known in sea water, it is less investigated in supply water. Thus, an experimental water main was kept in operation for 6months. SRB were detected by BART tests in the test water main. Copyright © 2014 Elsevier B.V. All rights reserved.

  2. CO2 Abatement In The Iron And Steel Industry

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    2012-01-15

    The iron and steel industry is the largest industrial source of CO2 emissions due to the energy intensity of steel production, its reliance on carbon-based fuels and reductants, and the large volume of steel produced -- over 1414 Mt in 2010. With the growing concern over climate change, steel makers are faced with the challenge of finding ways of lowering CO2 emissions without seriously undermining process efficiency or considerably adding to costs. This report examines ways of abating CO2 emissions from raw materials preparation (coking, sintering and pelletising plants) through to the production of liquid steel in basic oxygen furnaces and electric arc furnaces. Direct reduction and smelting reduction processes are covered, as well as iron making in a blast furnace. A range of technologies and measures exist for lowering CO2 emissions including minimising energy consumption and improving energy efficiency, changing to a fuel and/or reducing agent with a lower CO2 emission factor (such as wood charcoal), and capturing the CO2 and storing it underground. Significant CO2 reductions can be achieved by combining a number of the available technologies. If carbon capture and storage is fitted than steel plants could become near zero emitters of CO2.

  3. Zinc bioleaching from an iron concentrate using Acidithiobacillus ferrooxidans strain from Hercules Mine of Coahuila, Mexico

    Science.gov (United States)

    Núñez-Ramírez, Diola Marina; Solís-Soto, Aquiles; López-Miranda, Javier; Pereyra-Alférez, Benito; Rutiaga-Quiñónes, Miriam; Medina-Torres, Luis; Medrano-Roldán, Hiram

    2011-10-01

    The iron concentrate from Hercules Mine of Coahuila, Mexico, which mainly contained pyrite and pyrrhotite, was treated by the bioleaching process using native strain Acidithiobacillus ferrooxidans ( A. ferrooxidans) to determine the ability of these bacteria on the leaching of zinc. The native bacteria were isolated from the iron concentrate of the mine. The bioleaching experiments were carried out in shake flasks to analyze the effects of pH values, pulp density, and the ferrous sulfate concentration on the bioleaching process. The results obtained by microbial kinetic analyses for the evaluation of some aspects of zinc leaching show that the native bacteria A. ferrooxidans, which is enriched with a 9K Silverman medium under the optimum conditions of pH 2.0, 20 g/L pulp density, and 40 g/L FeSO4, increases the zinc extraction considerably observed by monitoring during15 d, i.e., the zinc concentration has a decrease of about 95% in the iron concentrate.

  4. Bioavailability of Iron, Zinc, Phytate and Phytase Activity during Soaking and Germination of White Sorghum Varieties

    Science.gov (United States)

    Afify, Abd El-Moneim M. R.; El-Beltagi, Hossam S.; Abd El-Salam, Samiha M.; Omran, Azza A.

    2011-01-01

    The changes in phytate, phytase activity and in vitro bioavailability of iron and zinc during soaking and germination of three white sorghum varieties (Sorghum bicolor L. Moench), named Dorado, Shandweel-6, and Giza-15 were investigated. Sorghum varieties were soaked for 20 h and germinated for 72 h after soaking for 20 h to reduce phytate content and increase iron and zinc in vitro bioavailability. The results revealed that iron and zinc content was significantly reduced from 28.16 to 32.16% and 13.78 to 26.69% for soaking treatment and 38.43 to 39.18% and 21.80 to 31.27% for germination treatments, respectively. Phytate content was significantly reduced from 23.59 to 32.40% for soaking treatment and 24.92 to 35.27% for germination treatments, respectively. Phytase enzymes will be activated during drying in equal form in all varieties. The results proved that the main distinct point is the change of phytase activity as well as specific activity during different treatment which showed no significant differences between the varieties used. The in vitro bioavailability of iron and zinc were significantly improved as a result of soaking and germination treatments. PMID:22003395

  5. Noninvasive analysis of skin iron and zinc levels in beta-thalassemia major and intermedia

    International Nuclear Information System (INIS)

    Gorodetsky, R.; Goldfarb, A.; Dagan, I.; Rachmilewitz, E.A.

    1985-01-01

    Diagnostic x-ray spectrometry, a method based on x-ray fluorescence analysis, was used for noninvasive determination of iron and zinc in two distinct skin areas, representing predominantly dermal and epidermal tissues, in 56 patients with beta-thalassemia major and intermedia. The mean iron levels in the skin of patients with beta-thalassemia major and intermedia were elevated by greater than 200% and greater than 50%, respectively, compared with control values. The zinc levels of both skin areas examined were within the normal range. The data indicate that the rate and number of blood transfusions, which correlated well with serum ferritin levels (r . 0.8), are not the only factors that determine the amount of iron deposition in the skin (r less than 0.6). Other sources of iron intake contribute to the total iron load in the tissues, particularly in patients who are not given multiple transfusions. The noninvasive quantitation of skin levels may reflect the extent of iron deposition in major parenchymal organs. Repeated DXS examinations of the skin could monitor the clearance of iron from the tissues of patients with iron overload in the course of therapy with chelating agents

  6. Corrosion behaviour and galvanic coupling with steel of Al-based coating alternatives to electroplated cadmium

    Energy Technology Data Exchange (ETDEWEB)

    Fasuba, O.A.; Yerokhin, A., E-mail: A.Yerokhin@sheffield.ac.uk; Matthews, A.; Leyland, A.

    2013-08-15

    The galvanic corrosion behaviour of bare steel coupled to steel with an Al–Zn flake inorganic spin coating, an Al-based slurry sprayed coating, an arc sprayed Al coating and electroplated cadmium has been investigated. The sacrificial and galvanic behaviour of the coatings was studied in 3.5 wt. % NaCl solution using open-circuit potential, potentiodynamic polarisation and electrochemical noise measurements. The coatings were characterised by scanning electron microscopy, energy dispersive X-ray spectroscopy and X-ray diffraction. Experimental results showed that the Al-based slurry sprayed coating exhibited an open-circuit potential closer to the steel substrate than other coatings, as well as a low corrosion current density and a more positive corrosion potential. In terms of the galvanic suitability of the investigated coatings for the steel substrate, both the Al–Zn flake inorganic spin coating and the Al-based slurry sprayed coating show low galvanic current, in comparison with the arc sprayed Al coating and electroplated cadmium. This behaviour confirms their superior cathodic protection capability and galvanic compatibility over other coatings tested. Electrochemical noise measurements provide accurate information on the coatings' galvanic behaviour, which can be complimented by the data obtained from superposition of potentiodynamic corrosion scans of the coating and bare steel, provided that the corrosion potential difference between the two materials does not exceed 300 mV. - Highlights: • Al-based slurry coating has best galvanic compatibility with steel. • Mg, Cr, P in Al-based slurry coating reinforce its corrosion resistance. • Ennoblement of Al–Zn flake coating compromises its cathodic protection. • Poor corrosion behaviour of arc sprayed Al coating caused by rough morphology. • Electrochemical noise provides adequate estimates of galvanic behaviour.

  7. Influence of heat processing on the bioaccessibility of zinc and iron from cereals and pulses consumed in India.

    Science.gov (United States)

    Hemalatha, Sreeramaiah; Platel, Kalpana; Srinivasan, Krishnapura

    2007-01-01

    Influence of heat processing on the bioaccessibility of zinc and iron from food grains consumed in India was evaluated. Cereals - rice (Oryza sativa), finger millet (Eleusine coracana), sorghum (Sorghum vulgare), wheat (Triticum aestivum), and maize (Zea mays), and pulses - chickpea (Cicer arietinum) - whole and decorticated, green gram (Phaseolus aureus) - whole and decorticated, decorticated black gram (Phaseolus mungo), decorticated red gram (Cajanus cajan), cowpea (Vigna catjang), and French bean (Phaseolus vulgaris) were examined for zinc and iron bioaccessibility by employing an in vitro dialysability procedure. Both pressure-cooking and microwave heating were tested for their influence on mineral bioaccessibility. Zinc bioaccessibility from food grains was considerably reduced upon pressure-cooking, especially in pulses. Among cereals, pressure-cooking decreased zinc bioaccessibility by 63% and 57% in finger millet and rice, respectively. All the pressure-cooked cereals showed similar percent zinc bioaccessibility with the exception of finger millet. Bioaccessibility of zinc from pulses was generally lower as a result of pressure-cooking or microwave heating. The decrease in bioaccessibility of zinc caused by microwave heating ranged from 11.4% in chickpea (whole) to 63% in cowpea. Decrease in zinc bioaccessibility was 48% in pressure-cooked whole chickpea, 45% and 55% in pressure-cooked or microwave-heated whole green gram, 32% and 22% in pressure-cooked or microwave-heated decorticated green gram, and 45% in microwave-heated black gram. Iron bioaccessibility, on the other hand, was significantly enhanced generally from all the food grains studied upon heat treatment. Thus, heat treatment of grains produced contrasting effect on zinc and iron bioaccessibility.

  8. Thermal stability of phosphate coatings on steel

    Czech Academy of Sciences Publication Activity Database

    Pokorný, P.; Szelag, P.; Novák, M.; Mastný, L.; Brožek, Vlastimil

    2015-01-01

    Roč. 54, č. 3 (2015), s. 489-492 ISSN 0543-5846 Institutional support: RVO:61389021 Keywords : Steel * phosphates * coatings * structure Subject RIV: CA - Inorganic Chemistry Impact factor: 0.959, year: 2014

  9. Iron, folacin, vitamin B12 and zinc status and immune response in the elderly

    International Nuclear Information System (INIS)

    Henry-Christian, J.R.; Johnson, A.A.; Walters, C.S.; Greene, E.J.; Lindsey, A.A.

    1986-01-01

    The relationships of iron, folacin, vitamin B 12 and zinc status to cell-mediated immune response were investigated among 125 healthy, elderly persons (60-87 years of age). Plasma ferritin, plasma and red cell folate, and plasma vitamin B 12 levels were assayed immuno-radiometrically. Plasma and hair zinc levels were determined by atomic absorption spectroscopy. Immune response was determined by transformation of peripheral blood lymphocytes after stimulation with phytohemagglutinin (PHA) and concanavalin A (con A), and in mixed lymphocyte reaction. Deficiencies of iron, folacin vitamin B 12 and zinc were each associated (independently) with significantly lower lymphocyte responses to PHA and con A, and mixed lymphocyte reaction (P 12 or zinc. Further, they suggest that deficiencies of these nutrients may play a role in the depression of cell-mediated immunity with age, which in turn may lead to increased susceptibility to infectious diseases and cancer in the elderly

  10. Method of coating an iron-based article

    Science.gov (United States)

    Magdefrau, Neal; Beals, James T.; Sun, Ellen Y.; Yamanis, Jean

    2016-11-29

    A method of coating an iron-based article includes a first heating step of heating a substrate that includes an iron-based material in the presence of an aluminum source material and halide diffusion activator. The heating is conducted in a substantially non-oxidizing environment, to cause the formation of an aluminum-rich layer in the iron-based material. In a second heating step, the substrate that has the aluminum-rich layer is heated in an oxidizing environment to oxidize the aluminum in the aluminum-rich layer.

  11. Bioavailability of iron and zinc in green leafy vegetables growing in river side and local areas of Allahabad district

    Directory of Open Access Journals (Sweden)

    Bhawna Srivastava

    2014-01-01

    Full Text Available Introduction: Green Leafy Vegetables (GLVs are the treasure trove of many micronutrients.Objective: The aim of the study is to find out the commonly growing vegetables in river side and local areas of Allahabad district and to access the bioavailability of iron and zinc in selected green leafy vegetables of river side and local areas of Allahabad district.Methods: Five to four commonly grown green leafy vegetables were selected from the Arailghat, Baluaghat, Gaughat, Mahewa, Muirabad, Rajapur, Rasullabad for the study. Total iron and zinc in sample were estimated by AOAC (2005 and bioavailability of zinc and iron from various food samples was determined in vitro method described by Luten (1996. Appropriate statistical technique was adopted for analysis of study.Result: Soya leaves, Radish leaves, Amaranth, Spinach were grown in both the areas except Kulpha and Karamwa, which are commonly grown in river side area. There was a significant difference between the bioavailability of iron and zinc in GLV grown in local and river side area.Conclusion: Hence it can be concluded that there is a contamination of heavy metals which binds with the iron and zinc and make them less bioavailable in the selected GLV.

  12. Plasma sprayed coatings on mild steel split moulds for uranium casting

    International Nuclear Information System (INIS)

    Sreekumar, K.P.; Padmanaban, P.V.A.; Venkatramani, N.; Singh, S.P.; Saha, D.P.; Date, V.G.

    2002-01-01

    High velocity high temperature plasma jets are used to deposit metals and ceramics on metallic substrates for oxidation and corrosion protection applications. Plasma sprayed ceramic coatings on metallic substrates are also used to prevent its reaction with molten metals. Metal-alumina duplex coatings on mild steel split moulds have been developed and successfully used for casting of uranium. Techno-economics of the coated moulds against the conventional graphite moulds are a major advantage. Mild steel moulds of 600 mm long and 75 mm in diameter have been plasma spray coated with alumina over a bond coat of molybdenum. In-plant tests showed an increase in number of castings per mould compared to the commonly used graphite moulds. (author)

  13. Antibacterial silver nanocluster/silica composite coatings on stainless steel

    Energy Technology Data Exchange (ETDEWEB)

    Ferraris, M.; Perero, S. [Politecnico di Torino, Department of Applied Science and Technology, Torino, C.so Duca degli Abruzzi 24, I-10129 (Italy); Ferraris, S., E-mail: sara.ferraris@polito.it [Politecnico di Torino, Department of Applied Science and Technology, Torino, C.so Duca degli Abruzzi 24, I-10129 (Italy); Miola, M.; Vernè, E. [Politecnico di Torino, Department of Applied Science and Technology, Torino, C.so Duca degli Abruzzi 24, I-10129 (Italy); Skoglund, S. [KTH Royal Institute of Technology, Div. Surface and Corrosion Science, Dr. Kristinas v. 51, SE-100 44 (Sweden); Blomberg, E. [KTH Royal Institute of Technology, Div. Surface and Corrosion Science, Dr. Kristinas v. 51, SE-100 44 (Sweden); SP Technical Research Institute of Sweden, Chemistry, Materials and Surfaces, P.O. Box 5607, SE-114 86 Stockholm (Sweden); Odnevall Wallinder, I. [KTH Royal Institute of Technology, Div. Surface and Corrosion Science, Dr. Kristinas v. 51, SE-100 44 (Sweden)

    2017-02-28

    Highlights: • A silver nanocluster-silica composite coating sputter-deposited onto stainless steel. • Good adhesion and resistance upon cleaning with NaOH, H{sub 2}SO{sub 4} and detergents. • Low release of silver ions and no release as silver nanoparticles. • Good antibacterial activity against S. aureus even after heating to 450 °C. • Good antibacterial activity shown during cheese production. - Abstract: A coating made of silver nanocluster/silica composites has been deposited, via a radio frequency (RF) co-sputtering technique, for the first time onto stainless steel (AISI 304L) with the aim to improve its antibacterial properties. Different thermal treatments after coating deposition have been applied in order to optimize the coating adhesion, cohesion and its antibacterial properties. Its applicability has been investigated at realistic conditions in a cheese production plant. The physico-chemical characteristics of the coatings have been analyzed by means of different bulk and surface analytical techniques. Field emission scanning electron microscopy (FESEM), X-ray Photoelectron Spectroscopy (XPS), contact angle measurements and atomic force microscopy (AFM) were employed to assess coating morphology, composition, surface roughness, wetting properties, size and local distribution of the nanoparticles within the coating. Tape tests were used to determine the adhesion/cohesion properties of the coating. The amount and time-dependence of released silver in solutions of acetic acid, artificial water, artificial tap water and artificial milk were determined by means of Atomic Absorption Spectroscopy (AAS). The antibacterial effect of the coating was evaluated at different experimental conditions using a standard bacterial strain of Staphylococcus aureus in compliance with National Committee for Clinical Laboratory Standards (NCCLS) and AATCC 147 standards. The Ahearn test was performed to measure the adhesion of bacteria to the coated stainless steel

  14. Antibacterial silver nanocluster/silica composite coatings on stainless steel

    International Nuclear Information System (INIS)

    Ferraris, M.; Perero, S.; Ferraris, S.; Miola, M.; Vernè, E.; Skoglund, S.; Blomberg, E.; Odnevall Wallinder, I.

    2017-01-01

    Highlights: • A silver nanocluster-silica composite coating sputter-deposited onto stainless steel. • Good adhesion and resistance upon cleaning with NaOH, H_2SO_4 and detergents. • Low release of silver ions and no release as silver nanoparticles. • Good antibacterial activity against S. aureus even after heating to 450 °C. • Good antibacterial activity shown during cheese production. - Abstract: A coating made of silver nanocluster/silica composites has been deposited, via a radio frequency (RF) co-sputtering technique, for the first time onto stainless steel (AISI 304L) with the aim to improve its antibacterial properties. Different thermal treatments after coating deposition have been applied in order to optimize the coating adhesion, cohesion and its antibacterial properties. Its applicability has been investigated at realistic conditions in a cheese production plant. The physico-chemical characteristics of the coatings have been analyzed by means of different bulk and surface analytical techniques. Field emission scanning electron microscopy (FESEM), X-ray Photoelectron Spectroscopy (XPS), contact angle measurements and atomic force microscopy (AFM) were employed to assess coating morphology, composition, surface roughness, wetting properties, size and local distribution of the nanoparticles within the coating. Tape tests were used to determine the adhesion/cohesion properties of the coating. The amount and time-dependence of released silver in solutions of acetic acid, artificial water, artificial tap water and artificial milk were determined by means of Atomic Absorption Spectroscopy (AAS). The antibacterial effect of the coating was evaluated at different experimental conditions using a standard bacterial strain of Staphylococcus aureus in compliance with National Committee for Clinical Laboratory Standards (NCCLS) and AATCC 147 standards. The Ahearn test was performed to measure the adhesion of bacteria to the coated stainless steel surface

  15. Effect of Coating Thickness on the Properties of TiN Coatings Deposited on Tool Steels Using Cathodic Arc Pvd Technique

    Science.gov (United States)

    Mubarak, A.; Akhter, Parvez; Hamzah, Esah; Mohd Toff, Mohd Radzi Hj.; Qazi, Ishtiaq A.

    Titanium nitride (TiN) widely used as hard coating material, was coated on tool steels, namely on high-speed steel (HSS) and D2 tool steel by physical vapor deposition method. The study concentrated on cathodic arc physical vapor deposition (CAPVD), a technique used for the deposition of hard coatings for tooling applications, and which has many advantages. The main drawback of this technique, however, is the formation of macrodroplets (MDs) during deposition, resulting in films with rougher morphology. Various standard characterization techniques and equipment, such as electron microscopy, atomic force microscopy, hardness testing machine, scratch tester, and pin-on-disc machine, were used to analyze and quantify the following properties and parameters: surface morphology, thickness, hardness, adhesion, and coefficient of friction (COF) of the deposited coatings. Surface morphology revealed that the MDs produced during the etching stage, protruded through the TiN film, resulting in film with deteriorated surface features. Both coating thickness and indentation loads influenced the hardness of the deposited coatings. The coatings deposited on HSS exhibit better adhesion compared to those on D2 tool steel. Standard deviation indicates that the coating deposited with thickness around 6.7 μm showed the most stable trend of COF versus sliding distance.

  16. Improvement of deposition efficiency and control of hardness for cold-sprayed coatings using high carbon steel/mild steel mixture powder

    International Nuclear Information System (INIS)

    Ogawa, Kazuhiro; Amao, Satoshi; Yokoyama, Nobuyuki; Ootaki, Kousuke

    2011-01-01

    In this study, in order to make high carbon steel coating by cold spray technique, spray conditions such as carrier gas temperature and pressure etc. were investigated. And also, in order to improve deposition efficiency and control coating hardness of cold-sprayed high carbon steel, high carbon and mild steel mixed powder and its mechanical milled powder were developed and were optimized. By using the cold-spray technique, particle deposition of a high carbon steel was successful. Moreover, by applying mixed and mechanical milled powders, the porosity ratio was decreased and deposition efficiency was improved. Furthermore, using these powders, it is possible to control the hardness value. Especially, when using mechanical milled powder, it is very difficult to identify the interface between the coating and the substrate. The bonding between the coating and the substrate is thus considered to be excellent. (author)

  17. Doxorubicin loaded PVA coated iron oxide nanoparticles for targeted drug delivery

    International Nuclear Information System (INIS)

    Kayal, S.; Ramanujan, R.V.

    2010-01-01

    Magnetic drug targeting is a drug delivery system that can be used in locoregional cancer treatment. Coated magnetic particles, called carriers, are very useful for delivering chemotherapeutic drugs. Magnetic carriers were synthesized by coprecipitation of iron oxide followed by coating with polyvinyl alcohol (PVA). Characterization was carried out using X-ray diffraction, TEM, TGA, FTIR and VSM techniques. The magnetic core of the carriers was magnetite (Fe 3 O 4 ), with average size of 10 nm. The room temperature VSM measurements showed that magnetic particles were superparamagnetic. The amount of PVA bound to the iron oxide nanoparticles were estimated by thermogravimetric analysis (TGA) and the attachment of PVA to the iron oxide nanoparticles was confirmed by FTIR analysis. Doxorubicin (DOX) drug loading and release profiles of PVA coated iron oxide nanoparticles showed that up to 45% of adsorbed drug was released in 80 h, the drug release followed the Fickian diffusion-controlled process. The binding of DOX to the PVA was confirmed by FTIR analysis. The present findings show that DOX loaded PVA coated iron oxide nanoparticles are promising for magnetically targeted drug delivery.

  18. Effect of different home-cooking methods on the bioaccessibility of zinc and iron in conventionally bred cowpea (Vigna unguiculata L. Walp) consumed in Brazil.

    Science.gov (United States)

    Pereira, Elenilda J; Carvalho, Lucia M J; Dellamora-Ortiz, Gisela M; Cardoso, Flávio S N; Carvalho, José L V

    2016-01-01

    The cowpea (Vigna unguiculata L. Wap.) is an excellent source of iron and zinc. However, iron from plant sources is poorly absorbed compared with iron from animal sources. The objective of this study was to evaluate iron and zinc bioaccessibility in cowpea cultivars after processing. Zinc and iron bioaccessibilities in cowpea samples were determined based on an in vitro method involving simulated gastrointestinal digestion with suitable modifications. When water-soaked beans were cooked in a regular pan, the highest percentage of bioaccessible iron obtained was 8.92%, whereas when they were cooked in a pressure cooker without previous soaking, the highest percentage was 44.33%. Also, the percentage of bioaccessible zinc was 52.78% when they were cooked in a regular pan without prior soaking. Higher percentages of bioaccessible iron were found when cooking was done in a pressure cooker compared with regular pan cooking. In all cultivars, cooking of cowpea beans in both pressure cooker and in a regular pan yielded higher percentages of bioaccessible zinc compared with availability of bioaccessible iron. Iron bioaccessibility values suggest that cooking in a regular pan did not have a good effect on iron availability, since the percentage of bioaccessible iron was lower than that of zinc. The determination of iron and zinc bioaccessibility makes it possible to find out the actual percentage of absorption of such minerals and allows the development of efficient strategies for low-income groups to access foods with high levels of these micronutrients.

  19. 7 CFR 1755.702 - Copper coated steel reinforced (CCSR) aerial service wire.

    Science.gov (United States)

    2010-01-01

    ... 7 Agriculture 11 2010-01-01 2010-01-01 false Copper coated steel reinforced (CCSR) aerial service wire. 1755.702 Section 1755.702 Agriculture Regulations of the Department of Agriculture (Continued..., ACCEPTABLE MATERIALS, AND STANDARD CONTRACT FORMS § 1755.702 Copper coated steel reinforced (CCSR) aerial...

  20. Yttrium implantation effects on extra low carbon steel and pure iron

    Energy Technology Data Exchange (ETDEWEB)

    Caudron, E.; Buscail, H. [Clermont-Ferrand-2 Univ., Le Puy en Velay (France). Lab. Vellave d`Elaboration; Jacob, Y.P.; Stroosnijder, M.F. [Institute for Advanced Materials, Joint Research Center, The European Commission, 21020, Ispra (Vatican City State, Holy See) (Italy); Josse-Courty, C. [Laboratoire de Recherche sur la Reactivite des Solides, UMR 56-13 CNRS, UFR Sciences et Techniques, 9 Avenue A. Savary, B.P. 400, 21011, Dijon Cedex (France)

    1999-05-25

    Extra low carbon steel and pure electrolytic iron samples were yttrium implanted using ion implantation technique. Compositions and structures of pure iron and steel samples were investigated before and after yttrium implantation by several analytical and structural techniques (RBS, SIMS, RHEED and XRD) to observe the yttrium implantation depth profiles in the samples. This paper shows the different effects of yttrium implantations (compositions and structures) according to the implanted sample nature. (orig.) 23 refs.

  1. Characterization of organic-inorganic hybrid coatings for corrosion protection of galvanized steel and electroplated ZnFe steel

    Directory of Open Access Journals (Sweden)

    Maria Eliziane Pires de Souza

    2006-03-01

    Full Text Available The development of hybrids materials has been extensively investigated in recent years. The combination of a wide variety of compositions and production processes had permitted the use of these materials in different applications like coatings for corrosion protection of metals. In this work organic-inorganic hybrid materials have been prepared from the hydrolysis of tetraethylorthosilicate and silanol-terminated polidymetilmetoxysilane using a sol-gel process. These materials have been applied on galvanized steel and on steel electroplated with a ZnFe. In order to evaluate the degradation behavior of these coatings, electrochemical techniques (Electrochemical Impedance Spectroscopy and Potentiodynamic Polarization were used. EIS data was fitted to an equivalent circuit from which the electrochemical parameters were obtained. Results show a good protective character of the hybrid films, when compared with uncovered specimens. The overall performance of the coating systems appears to be highly dependent on the kind of metallic coating applied to the steel.

  2. Diode Laser Welding/Brazing of Aluminum Alloy to Steel Using a Nickel Coating

    Directory of Open Access Journals (Sweden)

    Jin Yang

    2018-06-01

    Full Text Available Joining Al alloy to steel is of great interest for application in the automotive industry. Although a vast number of studies have been conducted to join Al to steel, the joining of Al to steel is still challenging due to the formation of brittle Fe–Al intermetallic compounds. In this work, the microstructure and mechanical properties of the dissimilar Al/steel joints with and without a nickel coating are comparatively investigated. A homogenous reaction layer composed of FeZn10 and Fe2Al5 is formed at the interface in the joints without Ni coating, and the joint facture load is only 743 N. To prevent the formation of brittle Fe2Al5, Ni electroplated coating is applied onto a steel surface. It has been shown that a nonhomogeneous reaction layer is observed at the interfacial region: Ni5Zn21 is formed at the direct irradiation zone, while Al3Ni is formed at the fusion zone root. The microhardness of the interfacial layer is reduced, which leads to the improvement of the joint mechanical properties. The average fracture load of the Al/Ni-coated steel joints reaches 930 N. In all of the cases, failure occurs at the Ni coating/fusion zone interface.

  3. The detection of HBV DNA with gold-coated iron oxide nanoparticle gene probes

    International Nuclear Information System (INIS)

    Xi Dong; Luo Xiaoping; Lu Qianghua; Yao Kailun; Liu Zuli; Ning Qin

    2008-01-01

    Gold-coated iron oxide nanoparticle Hepatitis B virus (HBV) DNA probes were prepared, and their application for HBV DNA measurement was studied. Gold-coated iron oxide nanoparticles were prepared by the citrate reduction of tetra-chloroauric acid in the presence of iron oxide nanoparticles which were added as seeds. With a fluorescence-based method, the maximal surface coverage of hexaethiol 30-mer oligonucleotides and the maximal percentage of hybridization strands on gold-coated iron oxide nanoparticles were (120 ± 8) oligonucleotides per nanoparticle, and (14 ± 2%), respectively, which were comparable with those of (132 ± 10) and (22 ± 3%) in Au nanoparticle groups. Large network aggregates were formed when gold-coated iron oxide nanoparticle HBV DNA gene probe was applied to detect HBV DNA molecules as evidenced by transmission electron microscopy and the high specificity was verified by blot hybridization. Our results further suggested that detecting DNA with iron oxide nanoparticles and magnetic separator was feasible and might be an alternative effective method

  4. Influences of spray parameters on the structure and corrosion resistance of stainless steel layers coated on carbon steel by plasma spray treatment

    International Nuclear Information System (INIS)

    Yeom, Kyong An; Lee, Sang Dong; Kwon, Hyuk Sang; Shur, Dong Soo; Kim, Joung Soo

    1996-01-01

    Stainless steel powders were sprayed on the grit-blasted SM45C carbon steel substrates using a plasma spray method. The influences of the spray parameters on the structure and corrosion resistance of the layers coated on the carbon steel were investigated. Corrosion behavior of the layers were analyzed by the anodic polarization tests in deaerated 0.1 M NaCl + 0.01 M NaOH solution at 80 deg C. The surface roughness and porosity were observed to decrease with decreasing the particle size. The surface hardness of the coating was always higher than that of the matrix, SM45C, implying that the higher resistance of the coating to erosion-corrosion than that of matrix, and increased as the spray power and the spray distance increase. Stainless steel coats showed more corrosion resistance than the carbon steel did, due to their passivity. The corrosion resistance of the coats, however, were inferior to that of the bulk stainless steels due to the inherent defects formed in the coats. The defects such as rough surface and pores provided the occluded sites favorable for the initiation of localized corrosion, resulting in the conclusion that finer the powder is, higher the corrosion resistance is. And the Cr oxides formation resulting in Cr depletion around the oxides reduced the corrosion resistance of the coats. (author)

  5. Trace Elements Iron, Copper and Zinc in Vitreous of Patients with Various Vitreoretinal Diseases

    Directory of Open Access Journals (Sweden)

    Sulochana Konerirajapuram

    2004-01-01

    Full Text Available Purpose: To measure the concentrations of iron, copper and zinc in human vitreous and to interpret their levels with various vitreoretinal diseases like proliferative diabetic retinopathy, retinal detachment, intraocular foreign body, Eales′ disease and macular hole. Methods: Undiluted vitreous fluid collected during pars plana vitrectomy was used to measure trace elements using an atomic absorption spectrophotometer. Results: The level of vitreous iron increased threefold in Eales′ disease (1.85 ± 0.36 pg/ml, 2.5-fold in proliferative diabetic retinopathy (1.534 ± 0.17 pg/ml and 2.3-fold in eyes with intraocular foreign body (1.341 ± 0.25 pg/ml when compared with macular hole (0.588 ± 0.16 pg/ml. This was statistically significant (P < 0.05. Zinc was found to be low in Eales′ disease (0.57 ± 0.22 pg/ml when compared with other groups, though the difference was not statistically significant. Conclusion: The increased level of iron with decreased zinc content in Eales′ disease confirms the earlier reported oxidative stress mechanism for the disease. In proliferative diabetic retinopathy and intraocular foreign body the level of iron increases. This is undesirable as iron can augment glycoxidation, which can lead to increased susceptibility to oxidative damage, in turn causing vitreous liquefaction, posterior vitreous detachment and ultimately retinal detachment and vision loss

  6. Retentive [correction of Preventive] efficacy of glass ionomer, zinc phosphate and zinc polycarboxylate luting cements in preformed stainless steel crowns: a comparative clinical study.

    Science.gov (United States)

    Khinda, V I S; Grewal, N

    2002-06-01

    This study was undertaken to assess the efficacy of three luting cements, namely, glass ionomer, zinc phosphate and zinc polycarboxylate in retainng the preformed stainless steel crowns in-vivo. Twenty subjects, with an indication for restoration of three primary molars with stainless steel crowns, were selected. Sixty teeth were taken up for the study, and twenty crowns were cemented with each of the three luting cements. After an eight month follow up the crowns were assessed for their presence/ absence or "rocking". Statistical analysis was done using Chi-square test. The results have shown no significant difference in retentivity of stainless steel crowns with the use of either of the three luting agents.

  7. Isotope - aided studies of the bioavailability of iron and zinc from human diets consumed in Poland

    International Nuclear Information System (INIS)

    Rafalski, H.

    1992-01-01

    The main aims of the study were: 1) the evaluation of iron and zinc status in women of Lodz aged 18-45 years, 2) adaptation of the whole body counter to in vivo measurements absorption of iron given to the gastro-intestinal tract of volunteers and 3) in rat model estimation iron bioavailability from fortified wheat flour combined with products usually consumed in Poland. During five months investigations thirty seven women were examined each one twice in two months interval. Following variables were measured: iron and zinc in blood serum, in public and scalp hair and in food, taste acuity score, serum ferritin, hemoglobin, total iron binding capacity, red blood cells, mean corpuscular concentration and corpuscular volume. Prevalence of iron deficiency and iron deficient anemia were assessed by two models in terms of the depression of serum ferritin and hemoglobin concentrations. 64 refs, 6 figs, 23 tabs

  8. Zinc transporter ZIP14 functions in hepatic zinc, iron and glucose homeostasis during the innate immune response (endotoxemia.

    Directory of Open Access Journals (Sweden)

    Tolunay Beker Aydemir

    Full Text Available ZIP14 (slc39A14 is a zinc transporter induced in response to pro-inflammatory stimuli. ZIP14 induction accompanies the reduction in serum zinc (hypozincemia of acute inflammation. ZIP14 can transport Zn(2+ and non-transferrin-bound Fe(2+ in vitro. Using a Zip14(-/- mouse model we demonstrated that ZIP14 was essential for control of phosphatase PTP1B activity and phosphorylation of c-Met during liver regeneration. In the current studies, a global screening of ZIP transporter gene expression in response to LPS-induced endotoxemia was conducted. Following LPS, Zip14 was the most highly up-regulated Zip transcript in liver, but also in white adipose tissue and muscle. Using ZIP14(-/- mice we show that ZIP14 contributes to zinc absorption from the gastrointestinal tract directly or indirectly as zinc absorption was decreased in the KOs. In contrast, Zip14(-/- mice absorbed more iron. The Zip14 KO mice did not exhibit hypozincemia following LPS, but do have hypoferremia. Livers of Zip14-/- mice had increased transcript abundance for hepcidin, divalent metal transporter-1, ferritin and transferrin receptor-1 and greater accumulation of iron. The Zip14(-/- phenotype included greater body fat, hypoglycemia and higher insulin levels, as well as increased liver glucose and greater phosphorylation of the insulin receptor and increased GLUT2, SREBP-1c and FASN expression. The Zip14 KO mice exhibited decreased circulating IL-6 with increased hepatic SOCS-3 following LPS, suggesting SOCS-3 inhibited insulin signaling which produced the hypoglycemia in this genotype. The results are consistent with ZIP14 ablation yielding abnormal labile zinc pools which lead to increased SOCS-3 production through G-coupled receptor activation and increased cAMP production as well as signaled by increased pSTAT3 via the IL-6 receptor, which inhibits IRS 1/2 phosphorylation. Our data show the role of ZIP14 in the hepatocyte is multi-functional since zinc and iron trafficking are

  9. SAE 1045 steel/WC-Co/Ni-Cu-Ni/SAE 1045 steel joints prepared by dynamic diffusion bonding: Microelectrochemical studies in 0.6 M NaCl solution

    International Nuclear Information System (INIS)

    Andreatta, Francesco; Matesanz, Laura; Akita, Adriano H.; Paussa, Luca; Fedrizzi, Lorenzo; Fugivara, Cecilio S.; Gomez de Salazar, Jose M.; Benedetti, Assis V.

    2009-01-01

    Corrosion of SAE 1045 steel/WC-Co/Ni-Cu-Ni/SAE 1045 steel interfaces was investigated in 0.6 M NaCl solution using an electrochemical microcell, which enables local electrochemical characterization at the micrometer scale. Two pieces of steel, one with a WC-Co coating covered with Ni (12 μm) and Cu (5 μm) layers, and the other with a Ni (15 μm) layer, were welded by dynamic diffusion bonding. A WC-Co coating was applied to the steel by the high velocity oxygen-fuel process, and Ni-Cu and Ni layers by electroplating. Polarization curves were recorded using an electrochemical microcell. Different regions of welded samples were investigated, including steel, cermet coating, and steel/cermet and steel/Ni-Cu-Ni/cermet interfaces. Optical and electronic microscopes were employed to study the corroded regions. Potentiodynamic polarization curves obtained using the microcell revealed that the base metal was more susceptible to corrosion than the cermet. In addition, cermet steel/cermet and steel/Ni-Cu-Ni/cermet joints exhibited different breakdown potentials. Steel was strongly corroded in the regions adjacent to the interfaces, while the cermet was less corroded. Iron oxides/hydroxides and chloride salts were the main corrosion products of steel. After removal of the superficial layer of corrosion products, iron oxides were mainly observed. Chloride ions were detected mainly on a copper-enriched layer placed between two Ni-enriched layers.

  10. Influence of stripping and cooling atmospheres on surface properties and corrosion of zinc galvanizing coatings

    International Nuclear Information System (INIS)

    Yasakau, K.A.; Giner, I.; Vree, C.; Ozcan, O.; Grothe, R.; Oliveira, A.; Grundmeier, G.; Ferreira, M.G.S.; Zheludkevich, M.L.

    2016-01-01

    Highlights: • Stripping/cooling atmosphere affects surfaces chemical composition of Zn and Zn-Al-Mg galvanized coatings. • Higher peel forces of model adhesive films were obtained on zinc alloys samples prepared under nitrogen atmosphere. • Localized corrosion attack originates at grain boundaries on Zn galvanized coating. • Visible dissolution of MgZn_2 phase was observed by in situ AFM only at binary eutectics and not at ternary ones. - Abstract: In this work the influence of stripping/cooling atmospheres used after withdrawal of steel sheet from Zn or Zn-alloy melt on surface properties of Zn (Z) and Zn-Al-Mg (ZM) hot-dip galvanizing coatings has been studied. The aim was to understand how the atmosphere (composed by nitrogen (N_2) or air) affects adhesion strength to model adhesive and corrosive behaviour of the galvanized substrates. It was shown that the surface chemical composition and Volta potential of the galvanizing coatings prepared under the air or nitrogen atmosphere are strongly influenced by the atmosphere. The surface chemistry Z and ZM surfaces prepared under N_2 contained a higher content of metal atoms and a richer hydroxide density than the specimens prepared under air atmosphere as assessed by X-ray photoelectron spectroscopy (XPS). The induced differences on the microstructure of the galvanized coatings played a key role on the local corrosion induced defects as observed by means of in situ Atomic force microscopy (AFM). Peel force tests performed on the substrates coated by model adhesive films indicate a higher adhesive strength to the surfaces prepared under nitrogen atmosphere. The obtained results have been discussed in terms of the microstructure and surface chemical composition of the galvanizing coatings.

  11. Aluminide Coating on Stainless Steel for Nuclear Reactor Application: A Preliminary Study

    International Nuclear Information System (INIS)

    Hishamuddin Husain; Zaifol Samsu; Yusof Abdullah; Muhamad Daud

    2015-01-01

    Stainless steels have been used as structural materials in the nuclear reactor since its first generation. Stainless steels type 304 and 316 are commonly used in structural components. Since the first generation materials, improvements were made on Stainless steels. This includes addition of stabilizing elements and by modification of metallurgical structure. This study investigates the formation of aluminide coating on Stainless steels by diffusion to help improve corrosion resistance. Stainless steels type 304 and 316 substrates were immersed in molten aluminium at 750 degree Celsius for 5 minutes. Interaction between molten aluminium and solid to form the outer aluminide coating by hot dipped aluminizing is studied. (Author)

  12. Surface oxidation phenomena of boride coatings grown on iron

    International Nuclear Information System (INIS)

    Carbucicchio, M.; Palombarini, G.; Sambogna, G.

    1992-01-01

    Very hard boride coatings are grown on various metals using thermochemical as well as chemical vapour deposition techniques. In this way many surface properties, and in particular the wear resistance, can be considerably improved. Usually, also the corrosion behaviour of the treated components is important. In particular, oxidizing atmospheres are involved in many applications where, therefore, coating-environment interactions can play a relevant role. In a previous work, the early stages of the oxidation of iron borides were studied by treating single phase compacted powders in flowing oxygen at low temperatures (300-450deg C). In the present paper, the attention is addressed to the oxidation of both single phase and polyphase boride coatings thermochemically grown on iron. The single phase boride coatings were constituted by Fe 2 B, while the polyphase coatings were constituted by an inner Fe 2 B layer and an outer FeB-base layer. All the boride layers displayed strong (002) preferred crystallographic orientations. (orig.)

  13. Multimicronutrient Slow-Release Fertilizer of Zinc, Iron, Manganese, and Copper

    Directory of Open Access Journals (Sweden)

    Siladitya Bandyopadhyay

    2014-01-01

    Full Text Available The process for the production of a slow-release micronutrient fertilizer is described. The compound contains zinc, iron, manganese, and copper as micronutrients and is produced by polymerizing a system containing phosphoric acid, zinc oxide, hematite, pyrolusite, copper sulfate, and magnesium oxide followed by neutralization of the polyphosphate chain with ammonium hydroxide. Changes in temperature, density, and viscosity of the reaction system during polymerization were studied. Reaction kinetics was studied at three different temperatures. Rate curves revealed a multistage process with essentially linear rates at each stage. Thus, each stage displayed zero order kinetics. The product was crystalline and revealed ordering of P-O-P chains. It had low solubility in water but high solubility in 0.33 M citric acid and 0.005 M DTPA. Three different field trials showed significant yield increments using the slow-release micronutrient fertilizer compared to the conventional micronutrients. Yield increments in rice were in the range of 10–55% over control (with no micronutrient and up to 17% over the conventional micronutrient fertilizers. There were significant increases in total uptake of zinc, iron, and manganese in the grain. Slow-release fertilizers also produced significant yield increases in potato as well as significant increase in vitamin C content of the tuber.

  14. Influence of thickness and coatings morphology in the antimicrobial performance of zinc oxide coatings

    Energy Technology Data Exchange (ETDEWEB)

    Carvalho, P. [Department of Physics, University of Minho, Campus de Azurém, 4800-058 Guimaraes (Portugal); Sampaio, P. [CBMA, University of Minho, Campus de Gualtar, 4700 Braga (Portugal); Azevedo, S. [Department of Physics, University of Minho, Campus de Azurém, 4800-058 Guimaraes (Portugal); Vaz, C. [CBMA, University of Minho, Campus de Gualtar, 4700 Braga (Portugal); Espinós, J.P. [Instituto de Ciencia de Materiales de Sevilla, CSIC-University of Sevilla, Avda. Américo Vespucio 49, 41092 Sevilla (Spain); Teixeira, V., E-mail: vasco@fisica.uminho.pt [Department of Physics, University of Minho, Campus de Azurém, 4800-058 Guimaraes (Portugal); Carneiro, J.O., E-mail: carneiro@fisica.uminho.pt [Department of Physics, University of Minho, Campus de Azurém, 4800-058 Guimaraes (Portugal)

    2014-07-01

    In this research work, the production of undoped and silver (Ag) doped zinc oxide (ZnO) thin films for food-packaging applications were developed. The main goal was to determine the influence of coatings morphology and thickness on the antimicrobial performance of the produced samples. The ZnO based thin films were deposited on PET (Polyethylene terephthalate) substrates by means of DC reactive magnetron sputtering. The thin films were characterized by optical spectroscopy, X-Ray Diffraction (XRD), X-ray photoelectron spectroscopy (XPS) and Scanning Electron Microscopy (SEM). The antimicrobial performance of the undoped and Ag-doped ZnO thin films was also evaluated. The results attained have shown that all the deposited zinc oxide and Ag-doped ZnO coatings present columnar morphology with V-shaped columns. The increase of ZnO coatings thickness until 200 nm increases the active surface area of the columns. The thinner samples (50 and 100 nm) present a less pronounced antibacterial activity than the thickest ones (200–600 nm). Regarding Ag-doped ZnO thin films, it was verified that increasing the silver content decreases the growth rate of Escherichia coli and decreases the amount of bacteria cells present at the end of the experiment.

  15. Selective oxidation of dual phase steel after annealing at different dew points

    Science.gov (United States)

    Lins, Vanessa de Freitas Cunha; Madeira, Laureanny; Vilela, Jose Mario Carneiro; Andrade, Margareth Spangler; Buono, Vicente Tadeu Lopes; Guimarães, Juliana Porto; Alvarenga, Evandro de Azevedo

    2011-04-01

    Hot galvanized steels have been extensively used in the automotive industry. Selective oxidation on the steel surface affects the wettability of zinc on steel and the grain orientation of inhibition layer (Fe-Al-Zn alloy) and reduces the iron diffusion to the zinc layer. The aim of this work is to identify and quantify selective oxidation on the surface of a dual phase steel, and an experimental steel with a lower content of manganese, annealed at different dew points. The techniques employed were atomic force microscopy, X-ray photoelectron spectroscopy, and glow discharge optical emission spectroscopy. External selective oxidation was observed for phosphorus on steel surface annealed at 0 °C dp, and for manganese, silicon, and aluminum at a lower dew point. The concentration of manganese was higher on the dual phase steel surface than on the surface of the experimental steel. The concentration of molybdenum on the surface of both steels increased as the depth increased.

  16. ENVIRONMENTAL IMPACT OF THE STORED DUST-LIKE ZINC AND IRON CONTAINING WASTES

    Directory of Open Access Journals (Sweden)

    Tatyana A. Lytaeva

    2017-05-01

    On the basis of laboratory research and field observations of the environmental components in the impact area of the storage of dust-like zinc and iron containing wastes, the article describes regularities of formation of hydrogeochemical halos of contamination by heavy metals and iron. Results include also the description of changes in physico-chemical groundwater composition under the storage area.

  17. Combating Wear of ASTM A36 Steel by Surface Modification Using Thermally Sprayed Cermet Coatings

    Directory of Open Access Journals (Sweden)

    Vineet Shibe

    2016-01-01

    Full Text Available Thermal spray coatings can be applied economically on machine parts to enhance their requisite surface properties like wear, corrosion, erosion resistance, and so forth. Detonation gun (D-Gun thermal spray coatings can be applied on the surface of carbon steels to improve their wear resistance. In the present study, alloy powder cermet coatings WC-12% Co and Cr3C2-25% NiCr have been deposited on ASTM A36 steel with D-Gun thermal spray technique. Sliding wear behavior of uncoated ASTM A36 steel and D-Gun sprayed WC-12% Co and Cr3C2-25% NiCr coatings on base material is observed on a Pin-On-Disc Wear Tester. Sliding wear performance of WC-12% Co coating is found to be better than the Cr3C2-25% NiCr coating. Wear performance of both these cermet coatings is found to be better than uncoated ASTM A36 steel. Thermally sprayed WC-12% Co and Cr3C2-25% NiCr cermet coatings using D-Gun thermal spray technique is found to be very useful in improving the sliding wear resistance of ASTM A36 steel.

  18. Effect of different home-cooking methods on the bioaccessibility of zinc and iron in conventionally bred cowpea (Vigna unguiculata L. Walp consumed in Brazil

    Directory of Open Access Journals (Sweden)

    Elenilda J. Pereira

    2016-03-01

    Full Text Available Background: The cowpea (Vigna unguiculata L. Wap. is an excellent source of iron and zinc. However, iron from plant sources is poorly absorbed compared with iron from animal sources. Objectives: The objective of this study was to evaluate iron and zinc bioaccessibility in cowpea cultivars after processing. Methods: Zinc and iron bioaccessibilities in cowpea samples were determined based on an in vitro method involving simulated gastrointestinal digestion with suitable modifications. Results: When water-soaked beans were cooked in a regular pan, the highest percentage of bioaccessible iron obtained was 8.92%, whereas when they were cooked in a pressure cooker without previous soaking, the highest percentage was 44.33%. Also, the percentage of bioaccessible zinc was 52.78% when they were cooked in a regular pan without prior soaking. Higher percentages of bioaccessible iron were found when cooking was done in a pressure cooker compared with regular pan cooking. In all cultivars, cooking of cowpea beans in both pressure cooker and in a regular pan yielded higher percentages of bioaccessible zinc compared with availability of bioaccessible iron. Conclusions: Iron bioaccessibility values suggest that cooking in a regular pan did not have a good effect on iron availability, since the percentage of bioaccessible iron was lower than that of zinc. The determination of iron and zinc bioaccessibility makes it possible to find out the actual percentage of absorption of such minerals and allows the development of efficient strategies for low-income groups to access foods with high levels of these micronutrients.

  19. Sonochemically synthesized iron-doped zinc oxide nanoparticles: Influence of precursor composition on characteristics

    International Nuclear Information System (INIS)

    Roy, Anirban; Maitra, Saikat; Ghosh, Sobhan; Chakrabarti, Sampa

    2016-01-01

    Highlights: • Sonochemical synthesis of iron-doped zinc oxide nanoparticles. • Green synthesis without alkali at room temperature. • Characterization by UV–vis spectroscopy, FESEM, XRD and EDX. • Influence of precursor composition on characteristics. • Composition and characteristics are correlated. - Abstract: Iron-doped zinc oxide nanoparticles have been synthesized sonochemically from aqueous acetyl acetonate precursors of different proportions. Synthesized nanoparticles were characterized with UV–vis spectroscopy, X-ray diffraction and microscopy. Influences of precursor mixture on the characteristics have been examined and modeled. Linear correlations have been proposed between dopant dosing, extent of doping and band gap energy. Experimental data corroborated with the proposed models.

  20. Laser cladding of in situ TiB2/Fe composite coating on steel

    International Nuclear Information System (INIS)

    Du Baoshuai; Zou Zengda; Wang Xinhong; Qu Shiyao

    2008-01-01

    To enhance the wear resistance of mechanical components, laser cladding has been applied to deposit in situ TiB 2 /Fe composite coating on steel using ferrotitanium and ferroboron as the coating precursor. The phase constituents and microstructure of the composite coating were investigated using X-ray diffraction (XRD), scanning electron micrograph (SEM) and electron probe microanalysis (EPMA). Microhardness tester and block-on-ring wear tester were employed to measure the microhardness and dry-sliding wear resistance of the composite coating. Results show that defect-free composite coating with metallurgical joint to the steel substrate can be obtained. Phases presented in the coating consist of TiB 2 and α-Fe. TiB 2 particles which are formed in situ via nucleation-growth mechanism are distributed uniformly in the α-Fe matrix with blocky morphology. The microhardness and wear properties of the composite coating improved significantly in comparison to the as-received steel substrate due to the presence of the hard reinforcement TiB 2

  1. Diversification of Intermetallic Zn Phases Growth on Steel During Hot-Dip Galvanizing

    Directory of Open Access Journals (Sweden)

    Węgrzynkiewicz S.

    2016-06-01

    Full Text Available The steel substrate formed as the result of oxy-acetylene cutting (OAB was treated differently - using: softening annealing, grinding and electro-polishing. Investigations were focused on the influence of additional processing on the structure and corrosion resistance of the deposited zinc coating. The hot - dip Zn galvanizing process was conducted in industrial conditions. Parameters were fixed: temperature 457 °C, dipping time 150 s. The coating thickness diversification dependent on the sub-surface steel structure was analysed and compared to the previous results. The correlation between conducted treatment and coatings morphology was determined.

  2. Maternal Cadmium, Iron and Zinc Levels, DNA Methylation and Birth Weight

    Science.gov (United States)

    BACKGROUND:Cadmium (Cd) is a ubiquitous and environmentally persistent toxic metal that has been implicated in neurotoxicity, carcinogenesis and obesity and essential metals including zinc (Zn) and iron (Fe) may alter these outcomes. However mechanisms underlying these relationsh...

  3. Improving composition of protective coatings for steel casting

    International Nuclear Information System (INIS)

    Kuz'kina, N.N.; Pegov, V.G.; Bogatenkov, V.F.; Shub, L.G.; Raspopova, N.A.

    1983-01-01

    A radically new fuel-free slag-forming mixture used as protective coating for steel casting is introduced. The lack of combustible powders precludes explosion and fire Lazard in mixture preparation. Usage of the new mixture in stainless steel casting of Kh18N10T type permitted to improve the ingot surface quality and reduce spoilage from 1.16 to 0.66%

  4. Investigating the Crevice Corrosion Behavior of Coated Stainless Steel in Seawater

    National Research Council Canada - National Science Library

    Kain, Robert

    2000-01-01

    .... austenitic stainless steel. Testing in natural seawater has demonstrated that coatings can protect susceptible stainless steel from barnacle related crevice corrosion and localized corrosion at weldments...

  5. A novel coating strategy towards improving interfacial adhesion strength of Cu–Sn alloy coated steel with vulcanized rubber

    International Nuclear Information System (INIS)

    Banerjee, Atanu; Dutta, Monojit; Bysakh, Sandip; Bhowmick, Anil K.; Laha, Tapas

    2014-01-01

    Highlights: • We propose a double layer Cu–Sn alloy coating strategy on steel to improve adhesion. • Uniform coating with adequate penetration inside micro-roughness was observed. • XPS and GDOES study revealed improved substrate surface coverage by coating. • TEM investigation confirmed compact, uniform and micro-porosity free interface. • Peel test with vulcanized rubber confirmed improved adhesion with cohesive fracture. - Abstract: A comparative assessment in terms of uniformity, coating coverage and coating deposition mechanism has been carried out for two different types of Cu–Sn coatings on steel substrate with varying Sn composition (2–6.5 wt%) deposited via immersion technique, viz. (i) single layer Cu–Sn coating and (ii) double layer coating consisting of a thin Cu strike layer followed by a Cu–Sn layer. Coating morphology, surface coverage, coating-substrate interface, and coating composition at surface and along the depth were studied using laser confocal microscope (OLS), scanning electron microscope (SEM) coupled with energy dispersive spectroscope (EDS), glow discharge optical emission spectroscopy (GDOES), X-ray photoelectron spectroscopy (XPS) and cross-sectional transmission electron microscopy (TEM). Quantitative depth profiling using GDOES and surface compositional analysis via XPS suggested improvement in surface coverage in the case of double layer coatings. SEM-EDS and TEM analysis confirmed that the coating deposition was more uniform with sufficient coating penetration inside the deep roughness troughs resulting in compact and micro-porosity free interface for this type of coatings. Better adhesion strength with less variation in peel force and cohesive mode of fracture within the rubber was observed for the double layer coated samples during the peel test carried out on coated steel samples vulcanized with rubber. On the other hand, the single layer coated samples showed large variation in peel force with adhesive

  6. A novel coating strategy towards improving interfacial adhesion strength of Cu–Sn alloy coated steel with vulcanized rubber

    Energy Technology Data Exchange (ETDEWEB)

    Banerjee, Atanu [Tata Steel, Jamshedpur 831001 (India); Department of Metallurgical and Materials Engineering, Indian Institute of Technology, Kharagpur 721302 (India); Dutta, Monojit [Tata Steel, Jamshedpur 831001 (India); Bysakh, Sandip [Central Glass and Ceramic Research Institute, Kolkata 700032 (India); Bhowmick, Anil K. [Rubber Technology Center, Indian Institute of Technology, Kharagpur 721302 (India); Laha, Tapas, E-mail: laha@metal.iitkgp.ernet.in [Department of Metallurgical and Materials Engineering, Indian Institute of Technology, Kharagpur 721302 (India)

    2014-09-15

    Highlights: • We propose a double layer Cu–Sn alloy coating strategy on steel to improve adhesion. • Uniform coating with adequate penetration inside micro-roughness was observed. • XPS and GDOES study revealed improved substrate surface coverage by coating. • TEM investigation confirmed compact, uniform and micro-porosity free interface. • Peel test with vulcanized rubber confirmed improved adhesion with cohesive fracture. - Abstract: A comparative assessment in terms of uniformity, coating coverage and coating deposition mechanism has been carried out for two different types of Cu–Sn coatings on steel substrate with varying Sn composition (2–6.5 wt%) deposited via immersion technique, viz. (i) single layer Cu–Sn coating and (ii) double layer coating consisting of a thin Cu strike layer followed by a Cu–Sn layer. Coating morphology, surface coverage, coating-substrate interface, and coating composition at surface and along the depth were studied using laser confocal microscope (OLS), scanning electron microscope (SEM) coupled with energy dispersive spectroscope (EDS), glow discharge optical emission spectroscopy (GDOES), X-ray photoelectron spectroscopy (XPS) and cross-sectional transmission electron microscopy (TEM). Quantitative depth profiling using GDOES and surface compositional analysis via XPS suggested improvement in surface coverage in the case of double layer coatings. SEM-EDS and TEM analysis confirmed that the coating deposition was more uniform with sufficient coating penetration inside the deep roughness troughs resulting in compact and micro-porosity free interface for this type of coatings. Better adhesion strength with less variation in peel force and cohesive mode of fracture within the rubber was observed for the double layer coated samples during the peel test carried out on coated steel samples vulcanized with rubber. On the other hand, the single layer coated samples showed large variation in peel force with adhesive

  7. Hydrogen effect on embrittlement of iron and steel

    International Nuclear Information System (INIS)

    Shved, M.M.

    1981-01-01

    Some existing hypothesis brittleness of metals are considered. The following explanation of reversible hydrogen brittleness is suggested: hydrogen presence in iron and steel brings about the increase in the critical shear stress and the yield stress at all stages of plastic deformation (hydrogen, blocking dislocations hinders plastic shears) and the decrease of rupture strength. Decreasing forces of interatomic interaction of the surface layer some scores interatomic distances thick, hydrogen decreases the resistance of normal stresses to its effect. Thus, whatever mechanism brings about the formation of the first cracks in the metal in the presence of absorbed hydrogen, they appear at lower outside applied stresses. In the framework of the model suggested one can explain experimentally observed changes of mechanical properties of iron and steel under hydrogen effect

  8. Evaluation of atmospheric corrosion on electroplated zinc and zinc nickel coatings by Electrical Resistance (ER) Monitoring

    DEFF Research Database (Denmark)

    Møller, Per

    2013-01-01

    ER (Electrical Resistance) probes provide a measurement of metal loss, measured at any time when a metal is exposed to the real environment. The precise electrical resistance monitoring system can evaluate the corrosion to the level of nanometers, if the conductivity is compensated for temperature...... and magnetic fields. With this technique very important information about the durability of a new conversion coatings for aluminum, zinc and zinc alloys exposed to unknown atmospheric conditions can be gathered. This is expected to have a major impact on a number of industrial segments, such as test cars...

  9. Coated steel rebar for enhanced concrete-steel bond strength and corrosion resistance.

    Science.gov (United States)

    2010-10-01

    This report summarizes the findings and recommendations on the use of enamel coating in reinforced concrete structures both for bond strength and : corrosion resistance of steel rebar. Extensive laboratory tests were conducted to characterize the pro...

  10. Flame atomic absorption spectrometric determination of zinc, nickel, iron and lead in different matrixes after solid phase extraction on sodium dodecyl sulfate (SDS)-coated alumina as their bis (2-hydroxyacetophenone)-1, 3-propanediimine chelates

    International Nuclear Information System (INIS)

    Ghaedi, M.; Tavallali, H.; Shokrollahi, A.; Zahedi, M.; Montazerozohori, M.; Soylak, M.

    2009-01-01

    A sensitive and simple solid phase extraction method for the simultaneous determination of trace and toxic metals in food samples has been reported. The method is based on the adsorption of zinc, nickel, iron and lead on sodium dodecyl sulfate (SDS)-coated alumina, which is also chelated with bis (2-hydroxyacetophenone)-1, 3-propanediimine (BHAPN). The retained analyte ions on modified solid phase were eluted using 8 mL of 4 mol L -1 HNO 3 . The analyte determinations were carried out by flame atomic absorption spectrometry. The influences of some metal ions and anions on the recoveries of understudy analyte ions were investigated. The proposed method has been successfully applied for the evaluation of these trace and toxic metals in some traditional food samples from Iran.

  11. Demonstration and Validation of Two Coat High Performance Coating System for Steel Structures in Corrosive Environments

    Science.gov (United States)

    2016-12-01

    Many of these steel buildings and equipment are tradi- tionally painted with an alkyd enamel or waterborne coating for a top coat. These paint systems...bridging minor cracks or for surfaces that have vi- bration and/or movement. These qualities are necessary in a barrier coat- ing primer for it to remain

  12. A study for preparation of Ti-Fe coating by high temperature sintering method

    International Nuclear Information System (INIS)

    Hu Yonghai

    1995-03-01

    A new technology for preparation of Ti-Fe alloy coating on the steel substrate was investigated by high temperature sintering method. The pulp of titanium hydride powder was coated on the cleaned steel substrate, then heated in vacuum for desorption of hydrogen and sintered at high temperature in argon atmosphere for forming Ti-Fe alloy coating. The electron probe analysis shows a strong coherent diffusion layer formed between the elements of titanium and iron. X-ray diffraction analysis indicates that the coating consists of α-Ti, TiFe and TiFe 2 three phases. The wear resistance of the coating is twice as large as that of grey cast iron and the hardness determined can reach 7300∼7800 N/mm 2 . The coating is almost porous free. The corrosion potential increases with the time and the corrosion resistance is near to that of pure titanium. The working life of ridge-type diaphragm valve coated by Ti-Fe alloy for carbonization tower of alkali factories is five times higher than that of valve made of grey cast iron. Therefore, this new technology can be widely used in metallurgical, chemical and nuclear industries. (9 figs., 10 tabs.)

  13. Structure and properties of composite iron-based coatings obtained by the electromechanical technique

    Science.gov (United States)

    Dubinskii, N. A.

    2007-09-01

    The influence of the electrolyte temperature and current density on the content of inclusions of powder particles in composite coatings obtained by the electrochemical technique has been investigated. It has been found that the wear resistance of iron coatings with inclusions of powder particles of aluminum, kaolin, and calcium silicate increases from 5 to 10 times compared to coating without inclusions of disperse particles, and the friction coefficient therewith decreases from 0.097 to 0.026. It has been shown that the mechanical properties of iron obtained by the method of electrochemical deposition depend on their fine structure. The regimes of deposition of iron-based coatings have been optimized.

  14. An investigation of the electrochemical action of the epoxy zinc-rich coatings containing surface modified aluminum nanoparticle

    Science.gov (United States)

    Jalili, M.; Rostami, M.; Ramezanzadeh, B.

    2015-02-01

    Aluminum nanoparticle was modified with amino trimethylene phosphonic acid (ATMP). The surface characterization of the nanoparticles was done by X-ray photo electron spectroscopy (XPS), Fourier transform infrared spectroscopy (FTIR) and thermal gravimetric analysis. The influence of the replacement of 2 wt% of zinc dust in the standard zinc-rich epoxy coating by nanoparticles on the electrochemical action of the coating was studied by electrochemical impedance spectroscopy (EIS) and salt spray tests. The morphology and phase composition of the zinc rich paints were evaluated by X-ray diffraction (XRD) and filed-emission scanning electron microscopy (FE-SEM). Results showed that the ATMP molecules successfully adsorbed on the surface of Al nanoparticles. Results obtained from salt spray and electrochemical measurements revealed that the addition of surface modified nanoparticles to the zinc rich coating enhanced its galvanic action and corrosion protection properties.

  15. Anemia and iron, zinc, copper and magnesium deficiency in Mexican adolescents: National Health and Nutrition Survey 2006.

    Science.gov (United States)

    De la Cruz-Góngora, Vanessa; Gaona, Berenice; Villalpando, Salvador; Shamah-Levy, Teresa; Robledo, Ricardo

    2012-01-01

    To describe the frequency of anemia and iron, zinc, copper and magnesium deficiencies among Mexican adolescents in the probabilistic survey ENSANUT 2006. The sample included 2447 adolescents aged 12 to 19 y. Capillary hemoglobin and venous blood samples were collected to measure the concentrations of ferritin, sTFR, CRP, zinc, iron, copper and magnesium. Logistic regression models were constructed to assess the risk for mineral deficiencies. The overall prevalence of anemia was 11.8 and 4.6%, body iron deficiency 18.2 and 7.9% for females and males, respectively. Overall prevalence of tissue iron deficiency was 6.9%, low serum copper were 14.4 and 12.25%; zinc 28.4 and 24.5%, magnesium 40 and 35.3%; for females and males, respectively. There is a high prevalence of mineral deficiency in Mexican adolescents; females were more prone to have more mineral deficiencies. Nutritional interventions are necessaries in order to reduce and control them.

  16. 21 CFR 175.390 - Zinc-silicon dioxide matrix coatings.

    Science.gov (United States)

    2010-04-01

    ...) (using 20 percent alcohol as the solvent when the type of food contains approximately 20 percent alcohol... 21 Food and Drugs 3 2010-04-01 2009-04-01 true Zinc-silicon dioxide matrix coatings. 175.390 Section 175.390 Food and Drugs FOOD AND DRUG ADMINISTRATION, DEPARTMENT OF HEALTH AND HUMAN SERVICES...

  17. Acceptability and solubility of iron and zinc contents of modified Moringa oleifera sauces consumed in the Far-north region of Cameroon.

    Science.gov (United States)

    Mawouma, Saliou; Ponka, Roger; Mbofung, Carl Moses

    2017-03-01

    Consumption of Moringa oleifera leaves is a local and inexpensive solution to iron and zinc deficiencies in the Far-north region of Cameroon. However, traditional household's cooking techniques result in sauces with high pH levels and low leaves incorporation rates that compromise the bioavailability of iron and zinc. The aim of our study was to investigate the effect of modifying a standard Moringa sauce on consumer acceptability and the solubility of iron and zinc, which is an indicator of their bioavailability. Lime juice or tamarind pulp was added to a standard recipe in order to reduce the pH by about one unit, and Moringa leaf powder was incorporated in each acidulated sauce at three levels (1, 2, and 4 g/100 g of sauce). All the formulations were evaluated for their acceptability by 30 housewives using a five-point hedonic scale. The pH was measured by a digital electronic pH-meter. Moisture and ash were determined by AOAC methods. Total iron and zinc contents were determined by atomic absorption spectrophotometry, and soluble iron and zinc by HCl-extractability. The lime juice-acidulated sauce and the tamarind pulp-acidulated sauce enriched with 1 g of Moringa leaf powder were the most acceptable formulations with scores of 3.4 and 3.6, respectively. Their chemical analysis showed a reduced pH (6.4 and 6.1, respectively), compared to the Control (7.2). Lime juice-acidulated sauce improved iron and zinc solubility from 42.19 to 66.38% and 54.03 to 82.03%, respectively. Tamarind pulp-acidulated sauce enriched with 1 g of Moringa leaf powder showed a decrease in iron solubility from 42.19 to 38.26% and an increase in zinc solubility from 54.03 to 72.86%. These results confirm the beneficial effect of lime juice in improving iron and zinc bioavailability.

  18. On the formation of protective sulphide coatings on carbon steel surfaces

    International Nuclear Information System (INIS)

    Das, C.; Venkateswaran, G.

    1987-01-01

    A chemical method for protecting carbon steel surfaces by forming pyrrhotite/pyrite coatings has been developed. The protective nature of the coatings has been studied by weight loss kinetics, scanning electron microscopy and electrochemical measurements. A comparison is drawn between the protective nature of pyrite coating with that of magnetite coating. (author)

  19. The investigation of influence of adhesion promoters on adhesion bond between vulcanisate and zinc coated steel cord in products based on mixtures of natural and 1,4-cis-polybutadiene rubber

    Directory of Open Access Journals (Sweden)

    Gojić Mirko T.

    2007-01-01

    Full Text Available The mixtures of elastomer compounds based on natural and 1,4-cispolybutadiene rubber of 80:20 ratio, were used for the investigation of adhesion promoters influence on adhesion of vulcanisate to steel cord. Ni-stearate and resorsynol-formaldehyde resin combined with hexamethylenetetramine in various mass ratios were included as adhesion promoters. Elastomer mixtures were prepared using a laboratory double mill, and the rheological and vulcanization characteristics were examined on a vulcameter provided with an oscillating disc, a higher temperature of 145 °C. The crosslinking of the mixture was carried out by press, at a temperature of 145 °C and specific pressure of 40 bar, in period of 45 minutes. A wide number of standardized methods for physical mechanical characterization of vulcanization prior and after accelerated aging were used. The adhesion of vulcanizate bond with zinc coated steel cord was determined according to the so called H-test, by measuring the pulling-out force of the cord from the vulcanized block, and the degree of coverage of cord with vulcanizate after separation. The results of examinations show significant dependence of physico-mechanical characteristics and adhesion forces on the type and amount of used adhesion promoters in experimental elastomer mixtures.

  20. Role of a gas phase in the kinetics of zinc and iron reduction with carbon from slag melts

    Science.gov (United States)

    Chumarev, V. M.; Selivanov, E. N.

    2013-03-01

    The influence of the mass transfer conditions in the gas phase having formed at the carbon-slag melt interface on CO regeneration is approximately estimated in the framework of a two-stage scheme of metal reduction from slag melts by carbon. The effect of zinc vapors on the combined reduction of iron and zinc from slags is considered. The influence of the slag composition and temperature on the critical concentration of zinc oxide above which no iron forms as an individual phase is explained.

  1. UV protective zinc oxide coating for biaxially oriented polypropylene packaging film by atomic layer deposition

    Energy Technology Data Exchange (ETDEWEB)

    Lahtinen, Kimmo, E-mail: kimmo.lahtinen@lut.fi [ASTRaL, Lappeenranta University of Technology, Sammonkatu 12, FI-50130 Mikkeli (Finland); Kääriäinen, Tommi, E-mail: tommi.kaariainen@colorado.edu [ASTRaL, Lappeenranta University of Technology, Sammonkatu 12, FI-50130 Mikkeli (Finland); Johansson, Petri, E-mail: petri.johansson@tut.fi [Paper Converting and Packaging Technology, Tampere University of Technology, P.O.Box 589, FI-33101 Tampere (Finland); Kotkamo, Sami, E-mail: sami.kotkamo@tut.fi [Paper Converting and Packaging Technology, Tampere University of Technology, P.O.Box 589, FI-33101 Tampere (Finland); Maydannik, Philipp, E-mail: philipp.maydannik@lut.fi [ASTRaL, Lappeenranta University of Technology, Sammonkatu 12, FI-50130 Mikkeli (Finland); Seppänen, Tarja, E-mail: tarja.seppanen@lut.fi [ASTRaL, Lappeenranta University of Technology, Sammonkatu 12, FI-50130 Mikkeli (Finland); Kuusipalo, Jurkka, E-mail: jurkka.kuusipalo@tut.fi [Paper Converting and Packaging Technology, Tampere University of Technology, P.O.Box 589, FI-33101 Tampere (Finland); Cameron, David C., E-mail: david.cameron@miktech.fi [ASTRaL, Lappeenranta University of Technology, Sammonkatu 12, FI-50130 Mikkeli (Finland)

    2014-11-03

    Biaxially oriented polypropylene (BOPP) packaging film was coated with zinc oxide (ZnO) coatings by atomic layer deposition (ALD) in order to protect the film from UV degradation. The coatings were made at a process temperature of 100 °C using diethylzinc and water as zinc and oxygen precursors, respectively. The UV protective properties of the coatings were tested by using UV–VIS and infrared spectrometry, differential scanning calorimetry (DSC) and a mechanical strength tester, which characterised the tensile and elastic properties of the film. The results obtained with 36 and 67 nm ZnO coatings showed that the ZnO UV protective layer is able to provide a significant decrease in photodegradation of the BOPP film under UV exposure. While the uncoated BOPP film suffered a complete degradation after a 4-week UV exposure, the 67 nm ZnO coated BOPP film was able to preserve half of its original tensile strength and 1/3 of its elongation at break after a 6-week exposure period. The infrared analysis and DSC measurements further proved the UV protection of the ZnO coatings. The results show that a nanometre scale ZnO coating deposited by ALD is a promising option when a transparent UV protection layer is sought for polymer substrates. - Highlights: • Atomic layer deposited zinc oxide coatings were used as UV protection layers. • Biaxially oriented polypropylene (BOPP) film was well protected against UV light. • Formation of UV degradation products in BOPP was significantly reduced. • Mechanical properties of the UV exposed BOPP film were significantly improved.

  2. Anticorrosive Behavior and Porosity of Tricationic Phosphate and Zirconium Conversion Coating on Galvanized Steel

    Science.gov (United States)

    Velasquez, Camilo S.; Pimenta, Egnalda P. S.; Lins, Vanessa F. C.

    2018-05-01

    This work evaluates the corrosion resistance of galvanized steel treated with tricationic phosphate and zirconium conversion coating after painting, by using electrochemical techniques, accelerated and field corrosion tests. A non-uniform and heterogeneous distribution of zirconium on the steel surface was observed due to preferential nucleation of the zirconium on the aluminum-rich sites on the surface of galvanized steel. The long-term anti-corrosion performance in a saline solution was better for the phosphate coating up to 120 days. The coating capacitance registered a higher increase for the zirconium coatings than the phosphate coatings up to 120 days of immersion. This result agrees with the higher porosity of zirconium coating in relation to the phosphate coating. After 3840 h of accelerated corrosion test, and after 1 year of accelerated field test, zirconium-treated samples showed an average scribe delamination length higher than the phosphate-treated samples.

  3. Biocompatibility of chitosan-coated iron oxide nanoparticles with osteoblast cells

    Directory of Open Access Journals (Sweden)

    Shi S

    2012-10-01

    Full Text Available Si-Feng Shi,1 Jing-Fu Jia,2 Xiao-Kui Guo,3 Ya-Ping Zhao,2 De-Sheng Chen,1 Yong-Yuan Guo,1 Tao Cheng,1 Xian-Long Zhang11Department of Orthopedic Surgery, Shanghai Sixth People’s Hospital, School of Medicine, 2School of Chemistry and Chemical Technology, 3Department of Medical Microbiology and Parasitology, School of Medicine, Shanghai Jiao Tong University Shanghai, ChinaBackground: Bone disorders (including osteoporosis, loosening of a prosthesis, and bone infections are of great concern to the medical community and are difficult to cure. Therapies are available to treat such diseases, but all have drawbacks and are not specifically targeted to the site of disease. Chitosan is widely used in the biomedical community, including for orthopedic applications. The aim of the present study was to coat chitosan onto iron oxide nanoparticles and to determine its effect on the proliferation and differentiation of osteoblasts.Methods: Nanoparticles were characterized using transmission electron microscopy, dynamic light scattering, x-ray diffraction, zeta potential, and vibrating sample magnetometry. Uptake of nanoparticles by osteoblasts was studied by transmission electron microscopy and Prussian blue staining. Viability and proliferation of osteoblasts were measured in the presence of uncoated iron oxide magnetic nanoparticles or those coated with chitosan. Lactate dehydrogenase, alkaline phosphatase, total protein synthesis, and extracellular calcium deposition was studied in the presence of the nanoparticles.Results: Chitosan-coated iron oxide nanoparticles enhanced osteoblast proliferation, decreased cell membrane damage, and promoted cell differentiation, as indicated by an increase in alkaline phosphatase and extracellular calcium deposition. Chitosan-coated iron oxide nanoparticles showed good compatibility with osteoblasts.Conclusion: Further research is necessary to optimize magnetic nanoparticles for the treatment of bone disease

  4. Antibacterial effects, biocompatibility and electrochemical behavior of zinc incorporated niobium oxide coating on 316L SS for biomedical applications

    Science.gov (United States)

    Pradeep PremKumar, K.; Duraipandy, N.; Manikantan Syamala, Kiran; Rajendran, N.

    2018-01-01

    In the present study, Nb2O5 (NZ0) composite coatings with various concentrations of zinc (NZ2, NZ4 & NZ6) are produced on 316L SS by sol-gel method with the aim of improving its antibacterial activity, bone formability and corrosion resistance properties. This work studied the surface characterization of NZ0, NZ2, NZ4 & NZ6 coated 316L SS by ATR-FTIR, XRD, HR-SEM with EDAX. The synthesized coatings were different in the morphological aspects, NZ0 shows mesoporous morphology whereas irregular cluster like morphology was observed for the zinc incorporated coatings. The chemical composition of the NZ0 and NZ4 composite coatings were studied by XPS and the results revealed that the zinc exist as ZnO and Nb as Nb2O5 in the coatings. The increase in the concentration of zinc in Nb2O5 increases the hydrophilic nature identified by water contact angle studies. The potentiodynamic polarization studies in simulated body fluid reveals the increase in polarization resistance with decrease in current density (icorr) and electrochemical impedance spectroscopic studies with increase in charge transfer resistance (Rct) and double layer capacitance (Qdl) were observed for NZ4 coated 316L SS. The inhibition of Staphylococcus aureus and Escherichia coli bacteria were identified for NZ4 coated 316L SS by bacterial viability studies. The NZ4 coated 316L SS showed better Osseo-integration by spreading the MG 63 osteoblast cells. The study results imply that zinc incorporated Nb2O5 (NZ4) composite coating exhibits antibacterial activity and also enhance the corrosion resistance and biocompatibility of the 316L SS.

  5. Synthesizing the Nanocrytalline Cobalt-Iron Coating Through The Electrodeposition Process With Different Time Deposition

    Science.gov (United States)

    Rozlin Nik Masdek, Nik; Sorfian Hafiz Mansor, Mohd; Salleh, Zuraidah; Hyie, Koay Mei

    2018-03-01

    In the engineering world, electrodeposition or electroplating has become the most popular method of surface coating in improving corrosion behavior and mechanical properties of material. Therefore in this study, CoFe nanoparticle protective coating has been synthesized on the mild steel washer using electrodeposition method. The electrodeposition was conducted in the acidic environment with the pH value range from 1 to 2 with the controlled temperature of 50°C. The influence of deposition time (30, 60, 90 minutes) towards characteristic and properties such as particle size, surface morphology, corrosion behavior, and microhardness were studied in this investigation. Several results can be obtained by doing this experiment and testing. First, the surface morphology of Cobalt Iron (CoFe) on the electrodeposited mild steel washer are obtained. In addition, the microhardness of the mild steel washer due to the different deposition time are determined. Next, the observation on the difference in the grain size of CoFe that has been electrodeposited on the mild steel plate is made. Last but not least, the corrosion behavior was investigated. CoFe nanoparticles deposited for 30 minutes produced the smallest particle size and the highest microhardness of 86.17 and 236.84 HV respectively. The CoFe nanoparticles also exhibit the slowest corrosion rate at 30 minutes as compared to others. The crystalline size also increases when the time deposition is increased. The sample with 30 minute depositon time indicate the smallest crystalline size which is 15nm. The decrement of deposition time plays an important role in synthesizing CoFe nanoparticles with good corrosion resistance and microhardness. CoFe nanoparticles obtained at 30 minutes shows high corrosion resistance compared to others. In a nutshell, it was observed that the decrement of deposition time improved mechanical and corrosion properties of CoFe nanoparticles.

  6. High temperature (salt melt) corrosion tests with ceramic-coated steel

    Energy Technology Data Exchange (ETDEWEB)

    Schütz, Adelheid [University Bayreuth, Metals and Alloys, Ludwig-Thoma-Str. 36b, D-95447 Bayreuth (Germany); Günthner, Martin; Motz, Günter [University Bayreuth, Ceramic Materials Engineering, L.-Thoma-Str. 36b, D-95447 Bayreuth (Germany); Greißl, Oliver [EnBW Kraftwerke AG, Schelmenwasenstraße 13-15, D-70567 Stuttgart (Germany); Glatzel, Uwe, E-mail: uwe.glatzel@uni-bayreuth.de [University Bayreuth, Metals and Alloys, Ludwig-Thoma-Str. 36b, D-95447 Bayreuth (Germany)

    2015-06-01

    Thermal recycling of refuse in waste-to-energy plants reduces the problems connected to waste disposal, and is an alternative source of electric energy. However, the combustion process in waste incinerators results in a fast degradation of the steam-carrying superheater steel tubes by corrosive attack and abrasive wear. Higher firing temperatures are used to increase their efficiency but lead to higher corrosion rates. It is more economical to apply protective coatings on the superheater steel tubes than to replace the base material. In-situ tests were conducted in a waste-to-energy plant first in order to identify and quantify all involved corrosive elements. Laboratory scale experiments with salt melts were developed accordingly. The unprotected low-alloyed steel displayed substantial local corrosion. Corrosion was predominant along the grain boundaries of α-ferrite. The corrosion rate was further increased by FeCl{sub 3} and a mixture of HCL and FeCl{sub 3}. Coatings based on pre-ceramic polymers with specific filler particles were engineered to protect superheater tubes. Tests proved their suitability to protect low-alloYed steel tubes from corrosive attack under conditions typical for superheaterS in waste incinerators, rendering higher firing temperatures in waste-to-energy plants possible. - Highlights: • Corrosion wall thickness losses of 400 μm/2 weeks occurred in a waste incinerator. • Abrasion is a major problem on superheater tubes in waste incinerators. • Laboratory salt melt tests can simulate metal corrosion in waste incinerators. • Corrosion protection coatings for steel (temperature: max. 530 °C) were developed. • Higher steam temperatures are possible in WIs with the developed coatings.

  7. Influence of stripping and cooling atmospheres on surface properties and corrosion of zinc galvanizing coatings

    Energy Technology Data Exchange (ETDEWEB)

    Yasakau, K.A., E-mail: kyasakau@ua.pt [Department of Materials and Ceramic Engineering, CICECO—Aveiro Institute of Materials, University of Aveiro, 3810-193 Aveiro (Portugal); Giner, I. [Universität Paderborn, Fakultät NW—Department Chemie, Technische und Makromolekulare Chemie, Warburger Strasse 100, D-33098 Paderborn (Germany); Vree, C. [Salzgitter Mannesmann Forschung, GmbH Division Surface Technology, Eisenhüttenstrasse 99, 38239 Salzgitter (Germany); Ozcan, O.; Grothe, R. [Universität Paderborn, Fakultät NW—Department Chemie, Technische und Makromolekulare Chemie, Warburger Strasse 100, D-33098 Paderborn (Germany); Oliveira, A. [Department of Materials and Ceramic Engineering, CICECO—Aveiro Institute of Materials, University of Aveiro, 3810-193 Aveiro (Portugal); Grundmeier, G. [Universität Paderborn, Fakultät NW—Department Chemie, Technische und Makromolekulare Chemie, Warburger Strasse 100, D-33098 Paderborn (Germany); Ferreira, M.G.S. [Department of Materials and Ceramic Engineering, CICECO—Aveiro Institute of Materials, University of Aveiro, 3810-193 Aveiro (Portugal); Zheludkevich, M.L. [Department of Materials and Ceramic Engineering, CICECO—Aveiro Institute of Materials, University of Aveiro, 3810-193 Aveiro (Portugal); Department of Corrosion and Surface Technology, Institute of Materials Research Helmholtz-Zentrum Geesthacht, Max-Planck Str. 1, 21502 Geesthacht (Germany)

    2016-12-15

    Highlights: • Stripping/cooling atmosphere affects surfaces chemical composition of Zn and Zn-Al-Mg galvanized coatings. • Higher peel forces of model adhesive films were obtained on zinc alloys samples prepared under nitrogen atmosphere. • Localized corrosion attack originates at grain boundaries on Zn galvanized coating. • Visible dissolution of MgZn{sub 2} phase was observed by in situ AFM only at binary eutectics and not at ternary ones. - Abstract: In this work the influence of stripping/cooling atmospheres used after withdrawal of steel sheet from Zn or Zn-alloy melt on surface properties of Zn (Z) and Zn-Al-Mg (ZM) hot-dip galvanizing coatings has been studied. The aim was to understand how the atmosphere (composed by nitrogen (N{sub 2}) or air) affects adhesion strength to model adhesive and corrosive behaviour of the galvanized substrates. It was shown that the surface chemical composition and Volta potential of the galvanizing coatings prepared under the air or nitrogen atmosphere are strongly influenced by the atmosphere. The surface chemistry Z and ZM surfaces prepared under N{sub 2} contained a higher content of metal atoms and a richer hydroxide density than the specimens prepared under air atmosphere as assessed by X-ray photoelectron spectroscopy (XPS). The induced differences on the microstructure of the galvanized coatings played a key role on the local corrosion induced defects as observed by means of in situ Atomic force microscopy (AFM). Peel force tests performed on the substrates coated by model adhesive films indicate a higher adhesive strength to the surfaces prepared under nitrogen atmosphere. The obtained results have been discussed in terms of the microstructure and surface chemical composition of the galvanizing coatings.

  8. Micronutrient (provitamin A and iron/zinc) retention in biofortified crops

    African Journals Online (AJOL)

    Degradation also occurs during the storage of dried products (e.g. from sweet potato, maize, cassava) at ambient temperature, and a short shelf life is a constraint that should be considered when foods are biofortified for provitamin A. Iron and zinc retention were high for common beans (Phaseolus vulgaris) and cowpeas ...

  9. Electrochemical Impedance Study of Zinc Yellow Polypropylene-Coated Aluminum Alloy

    Directory of Open Access Journals (Sweden)

    Zhi-hua Sun

    2010-01-01

    Full Text Available Performance of zinc yellow polypropylene-coated aluminum alloy 7B04 during accelerated degradation test is studied using electrochemical impedance spectroscopy (EIS. It has been found that the zinc yellow polypropylene paint has few flaw and acts as a pure capacitance before accelerated test. After 336-hour exposure to the test, the impedance spectroscopy shows two time constants, and water has reached to the aluminum alloy/paint interface and forms corrosive microcell. For the scratched samples, the reaction of metal corrosion and the hydrolysis of zinc yellow ion can occur simultaneously. The impedance spectroscopy indicates inductance after 1008-hour exposure to the test, but the inductance disappears after 1344-hour exposure and the passivation film has pitting corrosion.

  10. Cooper coatings on stainless steel by laser cladding

    International Nuclear Information System (INIS)

    Reis, M.; Estanislau, S.; Cabral, A.; Pecas, P.; Gouveia, H.

    1998-01-01

    Copper laser cladding was performed on AISI 304L stainless steel. Some process parameters like process speed and focal point were analysed and it was established its influence on the quality of the coating. Simple track coating were achieved with good aspect, good adherence and good surface finishing. Therefore a reference basis for further developments related to industrial application, was created. (Author) 14 refs

  11. The use of radioisotopes and low abundance stable isotopes for the study of bioavailability and the metabolism of iron, zinc and copper

    International Nuclear Information System (INIS)

    Aggett, P.J.; Fairweather Tait, S.

    1994-01-01

    The use of whole body counting and imaging with ''area of interest'' counting to monitor the metabolism of zinc in healthy volunteers and patients with coeliac diseases and cirrhosis is described as are studies of interaction between iron and copper. Stable isotopes of iron, copper and zinc have been used to investigate the metabolism of these elements in young infants and have proved useful in assessing the validity of current estimated requirements particularly of iron. Stable isotopes have also been used to improve the classic metabolic balance approach to the study of the homeostasis of zinc in zinc deprived volunteers, and have progressed to studies using plasma kinetic curves of the systemic compartmentation of zinc

  12. Interaction genotype by season and its influence on the identification of beans with high content of zinc and iron

    Directory of Open Access Journals (Sweden)

    Camila Andrade Silva

    2012-01-01

    Full Text Available The mineral contents in common bean seeds are influenced, in addition to genetic variation, by environmental crop conditions, especially by the soil type and chemical composition and by the genotype x environment interaction. This study was carried out to verify if the zinc and iron contents are affected by the crop growing period. Ten lines with high iron and zinc contents and ten with low contents were assessed in three seasons: "wet season" of 2009/2010 (sowing in November; "dry season" of 2010 (sowing in February and "winter season" of 2010 (sowing in July, in Lavras, Minas Gerais State, Brazil. The experimental design used was randomized blocks with three replications and plots consisting of two rows of two meters, with a spacing of 0.50 m. The seeds harvested were assessed in regard to iron and zinc mineral contents. The greatest contents were observed in the winter season and the smallest ones in the dry season, with sowing in February. It was observed that in the mean of the three harvests, the lines classified as having high iron and zinc content exhibited an iron quantity 11.0% and a zinc quantity 6.8% above those of low content. The lines by seasons interaction occurs. However, its interference in identification of the groups with high and low content of the two nutrients is not great.

  13. Wear behavior of niobium carbide coated AISI 52100 steel

    International Nuclear Information System (INIS)

    Fernandes, Frederico Augusto Pires; Casteletti, Luiz Carlos; Oliveira, Carlos Kleber Nascimento de; Lombardi Neto, Amadeu; Totten, George Edward

    2010-01-01

    Bearing steels must have high hardness, good wear resistance and dimensional stability. The aim of this work was to study the effect of NbC coating, produced using the thermo-reactive deposition (TRD) process, on the wear resistance of the AISI 52100 steel. Untreated AISI 52100 samples were ground up to 600 mesh emery paper. The bath was composed of 5wt.% ferroniobium (65 wt.% Nb), 3wt.% aluminum and (Na2B4O7) to 100%. Samples were treated at 1000 deg C for 4h and quenched in oil directly from the bath. The resulting layer was characterized by X-ray diffraction, scanning electron microscopy and a micro-abrasive wear testing. The thermo-reactive deposition process in molten borax produced a hard and homogeneous layer composed by NbC, which was confirmed by X-ray diffraction. The NbC coating produced a great increase in the wear resistance of the AISI 52100 steel, decreasing the wear rate by an order of magnitude in relation to the substrate. For coated and uncoated samples the worn volume and wear rate increases with the load. (author)

  14. Characterization of films formed by the aluminizing of T91 steel

    Science.gov (United States)

    Sanabria Cala, J. A.; Conde Rodríguez, G. R.; Y Peña Ballesteros, D.; Laverde Cataño, D.; Quintero Rangel, L. S.

    2017-12-01

    The aluminizing of a T91 martensitic ferritic steel was carried out by a novel modification to the traditional technique of packed cementation, with the objective of producing a diffusion coating of aluminum in a shorter time and operating cost, from a technique that allows the reuse of powder packaging and which the coating of metal parts with complex shapes can be secured. As an aluminum source, commercial foil is used to wrap the piece to be coated, while the powder packaging contains aluminum oxide Al2O3 and an activating salt, ammonium chloride NH4Cl. During the deposition process of the coating, the NH4Cl is decomposed by reacting with foil, and thus, aluminum halides can be transferred to the metallic substrate, which deposit aluminum on the T91 steel surface while Al2O3 can be recycled for subsequent processes. The results of the diffractograms and micrographs indicated the strong influence of temperature, exposure time and ammonium chloride concentration in the formation and growth evolution of a stable coating of iron-aluminum and iron-aluminum-nickel on the T91 steel surface, which was effectively deposited at a temperature of 700°C and an exposure period of 9 hours. The coating formed on the T91 steel surface could play a protective role towards the material by acting as a physical barrier between the alloy and other corrosive species in high temperature operated systems.

  15. Genome Wide Identification of Orthologous ZIP Genes Associated with Zinc and Iron Translocation in Setaria italica.

    Science.gov (United States)

    Alagarasan, Ganesh; Dubey, Mahima; Aswathy, Kumar S; Chandel, Girish

    2017-01-01

    Genes in the ZIP family encode transcripts to store and transport bivalent metal micronutrient, particularly iron (Fe) and or zinc (Zn). These transcripts are important for a variety of functions involved in the developmental and physiological processes in many plant species, including most, if not all, Poaceae plant species and the model species Arabidopsis. Here, we present the report of a genome wide investigation of orthologous ZIP genes in Setaria italica and the identification of 7 single copy genes. RT-PCR shows 4 of them could be used to increase the bio-availability of zinc and iron content in grains. Of 36 ZIP members, 25 genes have traces of signal peptide based sub-cellular localization, as compared to those of plant species studied previously, yet translocation of ions remains unclear. In silico analysis of gene structure and protein nature suggests that these two were preeminent in shaping the functional diversity of the ZIP gene family in S. italica . NAC, bZIP and bHLH are the predominant Fe and Zn responsive transcription factors present in SiZIP genes. Together, our results provide new insights into the signal peptide based/independent iron and zinc translocation in the plant system and allowed identification of ZIP genes that may be involved in the zinc and iron absorption from the soil, and thus transporting it to the cereal grain underlying high micronutrient accumulation.

  16. Iron and zinc deficiencies in China: existing problems and possible solutions

    NARCIS (Netherlands)

    Guansheng Ma,

    2007-01-01

    Micronutrient deficiencies affect the health and development of the population of China as well as its socia] and economic development. Iron and zinc deficiencies are quite prevalent, while insufficient intake and poor bioavailability are the major causes. Phytate is be!ieved to bc a potent

  17. Oxidation Phenomena in Advanced High Strength Steels : Modelling and Experiment

    NARCIS (Netherlands)

    Mao, W.

    2018-01-01

    Galvanized advanced high strength steels (AHSS) will be the most competitive structural material for automotive applications in the next decade. Oxidation of AHSS during the recrystalization annealing process in a continuous galvanizing line to a large extent influences the quality of zinc coating

  18. Finishes for Metals. Paintability of Galvanized Steel, Corrosion Resistance of Metallized Coatings.

    Science.gov (United States)

    Building Research Inst., Inc., Washington, DC.

    Two papers are presented. The first, "Report of the AISI Research Project on the Paintability of Galvanized Steel," was a project aimed at determining optimum procedures for painting bright-spangled galvanized sheet steel products using three classes of trade sales paints--metallic zinc-dust, portland cement-in-oil, and water base emulsion paints.…

  19. Facilitation of trace metal uptake in cells by inulin coating of metallic nanoparticles

    Science.gov (United States)

    Santillán-Urquiza, Esmeralda; Arteaga-Cardona, Fernando; Torres-Duarte, Cristina; Cole, Bryan; Wu, Bing; Méndez-Rojas, Miguel A.; Cherr, Gary N.

    2017-09-01

    Trace elements such as zinc and iron are essential for the proper function of biochemical processes, and their uptake and bioavailability are dependent on their chemical form. Supplementation of trace metals through nanostructured materials is a new field, but its application raises concerns regarding their toxicity. Here, we compared the intracellular zinc uptake of different sources of zinc: zinc sulfate, and ZnO and core-shell α-Fe2O3@ZnO nanoparticles, coated or uncoated with inulin, an edible and biocompatible polysaccharide. Using mussel haemocytes, a well-known model system to assess nanomaterial toxicity, we simultaneously assessed zinc accumulation and multiple cellular response endpoints. We found that intracellular zinc uptake was strongly enhanced by inulin coating, in comparison to the uncoated nanoparticles, while no significant effects on cell death, cell viability, mitochondrial membrane integrity, production of reactive oxygen species or lysosome abundance were observed at concentrations up to 20 ppm. Since no significant increments in toxicity were observed, the coated nanomaterials may be useful to increase in vivo zinc uptake for nutritional applications.

  20. Aluminium-rich coatings as tritium permeation barriers on MANET (1.4914) stainless steel

    International Nuclear Information System (INIS)

    Terlain, A.; De Vito, E.

    1994-01-01

    Al-rich coatings on 1.4914 martensitic steel, produced by different techniques, have been investigated with optical and scanning electron microscopy, X-ray fluorescence and X-ray photoelectron spectroscopy. Tests for their Pb-17Li compatibility and thermo cycling behaviours have been performed on some coated specimens. Up to now, none of the investigated coatings can be eliminated on the basis of the tests and analyses performed. Further work is required to adapt 1.4914 steel coating techniques to fusion reactor requirements. (author) 9 refs.; 5 figs.; 1 tab

  1. Effects of surface roughness, texture and polymer degradation on cathodic delamination of epoxy coated steel samples

    International Nuclear Information System (INIS)

    Khun, N.W.; Frankel, G.S.

    2013-01-01

    Highlights: ► Cathodic delamination of epoxy coated steel samples was studied using SKP. ► Delamination of the coating decreased with increased substrate surface roughness. ► Delamination of the coating was faster on the substrate with parallel surface scratches. ► Delamination of the coating exposed to weathering conditions increased with prolonged exposure. - Abstract: The Scanning Kelvin Probe (SKP) technique was used to investigate the effects of surface roughness, texture and polymer degradation on cathodic delamination of epoxy coated steel. The cathodic delamination rate of the epoxy coatings dramatically decreased with increased surface roughness of the underlying steel substrate. The surface texture of the steel substrates also had a significant effect in that samples with parallel abrasion lines exhibiting faster cathodic delamination in the direction of the lines compared to the direction perpendicular to the lines. The cathodic delamination kinetics of epoxy coatings previously exposed to weathering conditions increased with prolonged exposure due to pronounced polymer degradation. SEM observation confirmed that the cyclic exposure to UV radiation and water condensation caused severe deterioration in the polymer structures with surface cracking and erosion. The SKP results clearly showed that the cathodic delamination of the epoxy coatings was significantly influenced by the surface features of the underlying steel substrates and the degradation of the coatings.

  2. Effect of coating mild steel with CNTs on its mechanical properties and corrosion behaviour in acidic medium

    Science.gov (United States)

    Abdulmalik Abdulrahaman, Mahmud; Kamaldeeen Abubakre, Oladiran; Ambali Abdulkareem, Saka; Oladejo Tijani, Jimoh; Aliyu, Ahmed; Afolabi, Ayo Samuel

    2017-03-01

    The study investigated the mechanical properties and corrosion behaviour of mild steel coated with carbon nanotubes at different coating conditions. Multi-walled carbon nanotubes (MWCNTs) were synthesized via the conventional chemical vapour deposition reaction using bimetallic Fe-Ni catalyst supported on kaolin, with acetylene gas as a carbon source. The HRSEM/HRTEM analysis of the purified carbon materials revealed significant reduction in the diameters of the purified MWCNT bundles from 50 nm to 2 nm and was attributed to the ultrasonication assisted dispersion with surfactant (gum arabic) employed in purification process. The network of the dispersed MWCNTs was coated onto the surfaces of mild steel samples, and as the coating temperature and holding time increased, the coating thickness reduced. The mechanical properties (tensile strength, yield strength, hardness value) of the coated steel samples increased with increase in coating temperature and holding time. Comparing the different coating conditions, coated mild steels at the temperature of 950 °C for 90 min holding time exhibited high hardness, yield strength and tensile strength values compared to others. The corrosion current and corrosion rate of the coated mild steel samples decreased with increase in holding time and coating temperature. The lowest corrosion rate was observed on sample coated at 950 °C for 90 min.

  3. Characterization of Coatings on Steel Self-Piercing Rivets for Use with Magnesium Alloys

    Science.gov (United States)

    McCune, Robert C.; Forsmark, Joy H.; Upadhyay, Vinod; Battocchi, Dante

    Incorporation of magnesium alloys in self-pierce rivet (SPR) joints poses several unique challenges among which are the creation of spurious galvanic cells and aggravated corrosion of adjacent magnesium when coated steel rivets are employed. This work firstly reviews efforts on development of coatings to steel fasteners for the diminution of galvanic corrosion when used with magnesium alloys. Secondly, approaches, based on several electrochemical methods, for the measurement of the galvanic-limiting effect of a number of commercially-available coatings to hardened 10B37 steel self-piercing rivets inserted into alloy couples incorporating several grades of magnesium are reported. Electrochemical impedance spectroscopy (EIS), zero-resistance ammeter (ZRA), corrosion potential and potential-mapping visualization methods (e.g. scanning vibrating electrode technique — SVET) are illustrated for the several rivet coatings considered.

  4. Index of refraction enhancement of calcite particles coated with zinc carbonate

    Science.gov (United States)

    Lattaud, Kathleen; Vilminot, Serge; Hirlimann, Charles; Parant, Hubert; Schoelkopf, Joachim; Gane, Patrick

    2006-10-01

    ZnCO 3 coating on calcite particles has been developed in order to enhance the index of refraction of this mineral that is used as a charge in paper, paint and polymer industries. Chemical reaction between calcite particles in an aqueous suspension with zinc chloride promotes the formation of a ZnCO 3 coating consisting of two layers with different interactions with the calcite particle. The refraction index of the resulting composite particles increases with the Zn/Ca ratio. A model allows to evaluate the coating thickness. The value of the scattering S and diffusion K coefficients of sheets coated with the ZnCO 3 coated particles reveal a dependence on the preparation conditions with a 15% increase for the best samples.

  5. Antimicrobial particulate silver coatings on stainless steel implants for fracture management

    Energy Technology Data Exchange (ETDEWEB)

    DeVasConCellos, Paul; Bose, Susmita [W.M. Keck Biomedical Materials Research Laboratory, School of Mechanical and Materials Engineering, Washington State University, Pullman, WA (United States); Beyenal, Haluk [School of Chemical Engineering and Bioengineering, Washington State University, Pullman, WA (United States); Bandyopadhyay, Amit, E-mail: amitband@wsu.edu [W.M. Keck Biomedical Materials Research Laboratory, School of Mechanical and Materials Engineering, Washington State University, Pullman, WA (United States); Zirkle, Lewis G. [Surgical Implant Generation Network (SIGN), Richland, WA (United States)

    2012-07-01

    We have used particulate silver coating on stainless steel to prevent in vivo bacterial infection. Stainless steel is commonly used as an implant material for fracture management. The antimicrobial use of silver has been well documented and studied, therefore the novelty of this research is the use of a particulate coating as well as facing the real world challenges of a fracture repair implant. The variable parameters for applying the coating were time of deposition, silver solution concentration, voltage applied, heat treatment temperature between 400 and 500 Degree-Sign C and time. The resultant coating is shown to be non-toxic to human osteoblasts using an MTT assay for proliferation and SEM images for morphology. In vitro silver release studies of various treatments were done using simulated body fluid. The bactericidal effects were tested by challenging the coatings with Pseudomonas aeruginosa in a bioreactor and compared against uncoated stainless steel. A 13-fold reduction in bacteria was observed at 24 h and proved to be statistically significant. - Highlights: Black-Right-Pointing-Pointer Processing of particulate silver coating that are strongly adherent on SS surface. Black-Right-Pointing-Pointer Optimized the amount of silver that is sufficient to reduce bacterial colonization but non-toxic to human bone tissue. Black-Right-Pointing-Pointer The adhesion strength of silver was sufficient to survive industrial sterilization steps used for fracture management devices.

  6. Antimicrobial particulate silver coatings on stainless steel implants for fracture management

    International Nuclear Information System (INIS)

    DeVasConCellos, Paul; Bose, Susmita; Beyenal, Haluk; Bandyopadhyay, Amit; Zirkle, Lewis G.

    2012-01-01

    We have used particulate silver coating on stainless steel to prevent in vivo bacterial infection. Stainless steel is commonly used as an implant material for fracture management. The antimicrobial use of silver has been well documented and studied, therefore the novelty of this research is the use of a particulate coating as well as facing the real world challenges of a fracture repair implant. The variable parameters for applying the coating were time of deposition, silver solution concentration, voltage applied, heat treatment temperature between 400 and 500 °C and time. The resultant coating is shown to be non-toxic to human osteoblasts using an MTT assay for proliferation and SEM images for morphology. In vitro silver release studies of various treatments were done using simulated body fluid. The bactericidal effects were tested by challenging the coatings with Pseudomonas aeruginosa in a bioreactor and compared against uncoated stainless steel. A 13-fold reduction in bacteria was observed at 24 h and proved to be statistically significant. - Highlights: ► Processing of particulate silver coating that are strongly adherent on SS surface. ► Optimized the amount of silver that is sufficient to reduce bacterial colonization but non-toxic to human bone tissue. ► The adhesion strength of silver was sufficient to survive industrial sterilization steps used for fracture management devices.

  7. Formation of Al{sub 2}O{sub 3}/FeAl coatings on a 9Cr-1Mo steel, and corrosion evaluation in flowing Pb-17Li loop

    Energy Technology Data Exchange (ETDEWEB)

    Majumdar, Sanjib, E-mail: sanjib@barc.gov.in [High Temperature Materials Development Section, Materials Processing & Corrosion Engineering Division, Bhabha Atomic Research Centre, Trombay, Mumbai (India); Paul, Bhaskar [High Temperature Materials Development Section, Materials Processing & Corrosion Engineering Division, Bhabha Atomic Research Centre, Trombay, Mumbai (India); Chakraborty, Poulami [Materials Science Division, Bhabha Atomic Research Centre, Trombay, Mumbai (India); Kishor, Jugal; Kain, Vivekanand [High Temperature Materials Development Section, Materials Processing & Corrosion Engineering Division, Bhabha Atomic Research Centre, Trombay, Mumbai (India); Dey, Gautam Kumar [Materials Science Division, Bhabha Atomic Research Centre, Trombay, Mumbai (India); Materials Group, Bhabha Atomic Research Centre, Trombay, Mumbai (India)

    2017-04-01

    Iron aluminide coating layers were formed on a ferritic martensitic grade 9Cr-1Mo (P 91) steel using pack aluminizing process. The formation of different aluminide compositions such as orthorhombic-Fe{sub 2}Al{sub 5}, B2-FeAl and A2-Fe(Al) on the pack chemistry and heat treatment conditions have been established. About 4–6 μm thick Al{sub 2}O{sub 3} scale was formed on the FeAl phase by controlled heat treatment. The corrosion tests were conducted using both the FeAl and Al{sub 2}O{sub 3}/FeAl coated specimens in an electro-magnetic pump driven Pb-17Li Loop at 500 °C for 5000 h maintaining a flow velocity of 1.5 m/s. The detailed characterization studies using scanning electron microscopy, back-scattered electron imaging and energy dispersive spectrometry revealed no deterioration of the coating layers after the corrosion tests. Self-healing oxides were formed at the cracks generated in the aluminide layers during thermal cycling and protected the base alloy (steel) from any kind of elemental dissolution or microstructural degradation. - Highlights: •Al{sub 2}O{sub 3}/FeAl coating produced on P91 steel by pack aluminizing and heat treatment. •Corrosion tests of coated steel conducted in flowing Pb-17Li loop at 500 °C for 5000 h. •Coating was protective against molten metal corrosion during prolonged exposure. •Self-healing protective oxides formed in the cracks generated in aluminide layers.

  8. Cryogenic testing of fluoropolymer-coated stainless steel tubing

    International Nuclear Information System (INIS)

    Dooley, J.B.

    1989-11-01

    Stainless steel tubing coated internally with two different types of fluorinated polymers were subjected to microscopic examination after a welding operation had been performed on the tubing. The welded assemblies were photographed and subjected to repeated cycles between liquid helium and room temperature. The green tetrafluoroethylene (TFE) coating peeled back in the area subjected to welding heat and displayed cracking all over its surface without regard to proximity to the weld area. The dark fluorinated ethylene propylene (FEP) coating showed a tendency to char or burn away progressively in the weld area. The dark (FEP) coating did not crack as extensively as the green TFE coating, but did show a few areas of ''crazing'' or cracking of the topmost surface after cryogenic exposure. 12 figs

  9. Identification of Ftr1 and Zrt1 as iron and zinc micronutrient transceptors for activation of the PKA pathway in Saccharomyces cerevisiae.

    Science.gov (United States)

    Schothorst, Joep; Zeebroeck, Griet V; Thevelein, Johan M

    2017-03-02

    Multiple types of nutrient transceptors, membrane proteins that combine a transporter and receptor function, have now been established in a variety of organisms. However, so far all established transceptors utilize one of the macronutrients, glucose, amino acids, ammonium, nitrate, phosphate or sulfate, as substrate. This is also true for the Saccharomyces cerevisiae transceptors mediating activation of the PKA pathway upon re-addition of a macronutrient to glucose-repressed cells starved for that nutrient, re-establishing a fermentable growth medium. We now show that the yeast high-affinity iron transporter Ftr1 and high-affinity zinc transporter Zrt1 function as transceptors for the micronutrients iron and zinc . We show that replenishment of iron to iron-starved cells or zinc to zinc-starved cells triggers within 1-2 minutes a rapid surge in trehalase activity, a well-established PKA target. The activation with iron is dependent on Ftr1 and with zinc on Zrt1, and we show that it is independent of intracellular iron and zinc levels. Similar to the transceptors for macronutrients, Ftr1 and Zrt1 are strongly induced upon iron and zinc starvation, respectively, and they are rapidly downregulated by substrate-induced endocytosis. Our results suggest that transceptor-mediated signaling to the PKA pathway may occur in all cases where glucose-repressed yeast cells have been starved first for an essential nutrient, causing arrest of growth and low activity of the PKA pathway, and subsequently replenished with the lacking nutrient to re-establish a fermentable growth medium. The broadness of the phenomenon also makes it likely that nutrient transceptors use a common mechanism for signaling to the PKA pathway.

  10. Identification of Ftr1 and Zrt1 as iron and zinc micronutrient transceptors for activation of the PKA pathway in Saccharomyces cerevisiae

    Directory of Open Access Journals (Sweden)

    Joep Schothort

    2017-03-01

    Full Text Available Multiple types of nutrient transceptors, membrane proteins that combine a transporter and receptor function, have now been established in a variety of organisms. However, so far all established transceptors utilize one of the macronutrients, glucose, amino acids, ammonium, nitrate, phosphate or sulfate, as substrate. This is also true for the Saccharomyces cerevisiae transceptors mediating activation of the PKA pathway upon re-addition of a macronutrient to glucose-repressed cells starved for that nutrient, re-establishing a fermentable growth medium. We now show that the yeast high-affinity iron transporter Ftr1 and high-affinity zinc transporter Zrt1 function as transceptors for the micronutrients iron and zinc. We show that replenishment of iron to iron-starved cells or zinc to zinc-starved cells triggers within 1-2 minutes a rapid surge in trehalase activity, a well-established PKA target. The activation with iron is dependent on Ftr1 and with zinc on Zrt1, and we show that it is independent of intracellular iron and zinc levels. Similar to the transceptors for macronutrients, Ftr1 and Zrt1 are strongly induced upon iron and zinc starvation, respectively, and they are rapidly downregulated by substrate-induced endocytosis. Our results suggest that transceptor-mediated signaling to the PKA pathway may occur in all cases where glucose-repressed yeast cells have been starved first for an essential nutrient, causing arrest of growth and low activity of the PKA pathway, and subsequently replenished with the lacking nutrient to re-establish a fermentable growth medium. The broadness of the phenomenon also makes it likely that nutrient transceptors use a common mechanism for signaling to the PKA pathway.

  11. Gold-coated iron nanoparticles in transparent Si3N4 matrix thin films

    Science.gov (United States)

    Sánchez-Marcos, J.; Céspedes, E.; Jiménez-Villacorta, F.; Muñoz-Martín, A.; Prieto, C.

    2013-06-01

    A new method to prepare thin films containing gold-coated iron nanoparticles is presented. The ternary Fe-Au-Si3N4 system prepared by sequential sputtering has revealed a progressive variation of microstructures from Au/Fe/Au/Si3N4 multilayers to iron nanoparticles. Microstructural characterization by transmission electron microscopy, analysis of the magnetic properties and probing of the iron short-range order by X-ray absorption spectroscopy confirm the existence of a gold-coated iron nanoparticles of 1-2 nm typical size for a specific range of iron and gold contents per layer in the transparent silicon nitride ceramic matrix.

  12. Effect of heat treatment on the wear and corrosion behaviors of a gray cast iron coated with a COLMONOY 88 alloy deposited by high velocity oxygen fuel (HVOF thermal spray

    Directory of Open Access Journals (Sweden)

    A. Öz

    2013-07-01

    Full Text Available The present work has been conducted in order to determine the influence of heat treatment on the wear and corrosion behaviours of a gray cast iron substrate coated with a Ni base coating deposited by HVOF thermal spray. The wear resistance of the coatings was obtained using a reciprocating wear tester by rubbing a 10 mm diameter steel ball on the coatings at normal atmospheric conditions. Corrosion tests were performed using potentiodynamic polarization measurements in a 3,5 % NaCl solution. It was observed that the corrosion and wear resistance of the coatings increased along with the reduction of porosity and roughness by the heat treatment.

  13. Effects of mine drainage on the River Hayle, Cornwall. Factors affecting concentrations of copper, zinc, and iron in water, sediments and dominant invertebrate fauna

    Energy Technology Data Exchange (ETDEWEB)

    Brown, B.E.

    1977-02-15

    Concentrations of copper, zinc and iron were measured in waters, sediments and invertebrates collected from the River Hayle. In river water at least 70% of copper and iron was associated with the ''particulate'' fraction whereas 80% of zinc was in the ''soluble'' form. Although total concentrations of zinc in water exceeded those of copper approximately ten fold, copper predominated over zinc in the sediments by a factor of approximately three. Iron was the most abundant metal recorded in both water and sediments. Seasonal differences in ''total'' metal content of waters suggested that concentrations of copper, zinc and iron increased during periods of high flow and decreased during lower flows. Copper concentrations in the sediment, unlike zinc and iron, showed markedly higher values during the summer sampling period when flows were minimal. In the ''free-living'' Trichoptera larvae, concentrations of copper and zinc in the tissue appeared to follow copper and zinc levels in the water. Similar relationships in Odonata and Plecoptera larvae were not obtained. Factors affecting animal/metal relationships are discussed with particular reference to adaptation shown by organisms exposed to high concentrations of heavy metals in their environment.

  14. Understanding Solidification Based Grain Refinement in Steels

    Science.gov (United States)

    2014-12-18

    tube that was placed on the ladle bottom prior to tapping. In another method, a 0.3 wt. % RE silicide addition was coated with zinc and then... ductility was observed for the steels treated with EGR. Due to the results of Task 4, Task 5 was not required as originally thought. Task 6 consisted of...5 ^m in size. Very few oxides were found with an oxide coating on them. One interesting observation was that the composition of the oxides changed as

  15. The Otto Aufranc Award: Enhanced Biocompatibility of Stainless Steel Implants by Titanium Coating and Microarc Oxidation

    Science.gov (United States)

    Lim, Young Wook; Kwon, Soon Yong; Sun, Doo Hoon

    2010-01-01

    Background Stainless steel is one of the most widely used biomaterials for internal fixation devices, but is not used in cementless arthroplasty implants because a stable oxide layer essential for biocompatibility cannot be formed on the surface. We applied a Ti electron beam coating, to form oxide layer on the stainless steel surface. To form a thicker oxide layer, we used a microarc oxidation process on the surface of Ti coated stainless steel. Modification of the surface using Ti electron beam coating and microarc oxidation could improve the ability of stainless steel implants to osseointegrate. Questions/purposes The ability of cells to adhere to grit-blasted, titanium-coated, microarc-oxidated stainless steel in vitro was compared with that of two different types of surface modifications, machined and titanium-coated, and microarc-oxidated. Methods We performed energy-dispersive x-ray spectroscopy and scanning electron microscopy investigations to assess the chemical composition and structure of the stainless steel surfaces and cell morphology. The biologic responses of an osteoblastlike cell line (SaOS-2) were examined by measuring proliferation (cell proliferation assay), differentiation (alkaline phosphatase activity), and attraction ability (cell migration assay). Results Cell proliferation, alkaline phosphatase activity, migration, and adhesion were increased in the grit-blasted, titanium-coated, microarc-oxidated group compared to the two other groups. Osteoblastlike cells on the grit-blasted, titanium-coated, microarc-oxidated surface were strongly adhered, and proliferated well compared to those on the other surfaces. Conclusions The surface modifications we used (grit blasting, titanium coating, microarc oxidation) enhanced the biocompatibility (proliferation and migration of osteoblastlike cells) of stainless steel. Clinical Relevance This process is not unique to stainless steel; it can be applied to many metals to improve their biocompatibility

  16. Genome Wide Identification of Orthologous ZIP Genes Associated with Zinc and Iron Translocation in Setaria italica

    Directory of Open Access Journals (Sweden)

    Ganesh Alagarasan

    2017-05-01

    Full Text Available Genes in the ZIP family encode transcripts to store and transport bivalent metal micronutrient, particularly iron (Fe and or zinc (Zn. These transcripts are important for a variety of functions involved in the developmental and physiological processes in many plant species, including most, if not all, Poaceae plant species and the model species Arabidopsis. Here, we present the report of a genome wide investigation of orthologous ZIP genes in Setaria italica and the identification of 7 single copy genes. RT-PCR shows 4 of them could be used to increase the bio-availability of zinc and iron content in grains. Of 36 ZIP members, 25 genes have traces of signal peptide based sub-cellular localization, as compared to those of plant species studied previously, yet translocation of ions remains unclear. In silico analysis of gene structure and protein nature suggests that these two were preeminent in shaping the functional diversity of the ZIP gene family in S. italica. NAC, bZIP and bHLH are the predominant Fe and Zn responsive transcription factors present in SiZIP genes. Together, our results provide new insights into the signal peptide based/independent iron and zinc translocation in the plant system and allowed identification of ZIP genes that may be involved in the zinc and iron absorption from the soil, and thus transporting it to the cereal grain underlying high micronutrient accumulation.

  17. A Bottom-up Energy Efficiency Improvement Roadmap for China’s Iron and Steel Industry up to 2050

    Energy Technology Data Exchange (ETDEWEB)

    Zhang, Qi [Northeastern Univ., Shenyang (China); Lawrence Berkeley National Lab. (LBNL), Berkeley, CA (United States); Hasanbeigi, Ali [Lawrence Berkeley National Lab. (LBNL), Berkeley, CA (United States); Price, Lynn [Lawrence Berkeley National Lab. (LBNL), Berkeley, CA (United States); Lu, Hongyou [Lawrence Berkeley National Lab. (LBNL), Berkeley, CA (United States); Arens, Marlene [Fraunhofer Inst. for Systems and Innovation Research (ISI), Karlsruhe (Germany)

    2016-09-01

    Iron and steel manufacturing is energy intensive in China and in the world. China is the world largest steel producer accounting for around half of the world steel production. In this study, we use a bottom-up energy consumption model to analyze four steel-production and energy-efficiency scenarios and evaluate the potential for energy savings from energy-efficient technologies in China’s iron and steel industry between 2010 and 2050. The results show that China’s steel production will rise and peak in the year 2020 at 860 million tons (Mt) per year for the base-case scenario and 680 Mt for the advanced energy-efficiency scenario. From 2020 on, production will gradually decrease to about 510 Mt and 400 Mt in 2050, for the base-case and advanced scenarios, respectively. Energy intensity will decrease from 21.2 gigajoules per ton (G/t) in 2010 to 12.2 GJ/t and 9.9 GJ/t in 2050 for the base-case and advanced scenarios, respectively. In the near term, decreases in iron and steel industry energy intensity will come from adoption of energy-efficient technologies. In the long term, a shift in the production structure of China’s iron and steel industry, reducing the share of blast furnace/basic oxygen furnace production and increasing the share of electric-arc furnace production while reducing the use of pig iron as a feedstock to electric-arc furnaces will continue to reduce the sector’s energy consumption. We discuss barriers to achieving these energy-efficiency gains and make policy recommendations to support improved energy efficiency and a shift in the nature of iron and steel production in China.

  18. Adhesion Strength of TiN Coatings at Various Ion Etching Deposited on Tool Steels Using Cathodic Arc Pvd Technique

    Science.gov (United States)

    Ali, Mubarak; Hamzah, Esah; Ali, Nouman

    Titanium nitride (TiN) widely used as hard coating material was coated on tool steels, namely on high-speed steel (HSS) and D2 tool steel by physical vapor deposition method. The goal of this study was to examine the effect of ion etching with and without titanium (Ti) and chromium (Cr) on the adhesion strength of TiN coatings deposited on tool steels. From the scratch tester, it was observed that by increasing Ti ion etching showed an increase in adhesion strength of the deposited coatings. The coatings deposited with Cr ion etching showed poor adhesion compared with the coatings deposited with Ti ion etching. Scratch test measurements showed that the coating deposited with titanium ion etching for 16 min is the most stable coating and maintained even at the critical load of 66 N. The curve obtained via penetration depth along the scratch trace is linear in the case of HSS, whereas is slightly flexible in the case of D2 tool steel. The coatings deposited on HSS exhibit better adhesion compared with those on D2 tool steel.

  19. Pulsed laser synthesis of ceramic-metal composite coating on steel

    International Nuclear Information System (INIS)

    Du Baoshuai; Samant, Anoop N.; Paital, Sameer R.; Dahotre, Narendra B.

    2008-01-01

    A pulsed Nd:YAG laser was employed to modify the surface properties of AISI 1010 steel with precursor of TiB 2 + Al. A set of samples were prepared with different laser processing parameters and compositions of the precursor in order to study the effect of Al on the coating. Thermal modeling was performed to quantitatively evaluate the maximum temperature and the range of cooling rate for the melting pool. Phase constituents and microstructure were characterized using X-ray diffractometer, optical microscopy, and scanning electron microscopy. Results show that TiB 2 dissociated when the Al content reached 30 wt.% or more. The composite coating with the presence of TiB 2 shows acicular TiB 2 particles embedded in the α-Fe matrix. Coatings produced using precursor of high-Al content reveals a refined cellular structure due to the high-cooling rate induced by short pulse duration. Compared with the steel substrate, microhardness and wear resistance of the coating are improved significantly.

  20. Pulsed laser synthesis of ceramic-metal composite coating on steel

    Science.gov (United States)

    Du, Baoshuai; Samant, Anoop N.; Paital, Sameer R.; Dahotre, Narendra B.

    2008-12-01

    A pulsed Nd:YAG laser was employed to modify the surface properties of AISI 1010 steel with precursor of TiB 2 + Al. A set of samples were prepared with different laser processing parameters and compositions of the precursor in order to study the effect of Al on the coating. Thermal modeling was performed to quantitatively evaluate the maximum temperature and the range of cooling rate for the melting pool. Phase constituents and microstructure were characterized using X-ray diffractometer, optical microscopy, and scanning electron microscopy. Results show that TiB 2 dissociated when the Al content reached 30 wt.% or more. The composite coating with the presence of TiB 2 shows acicular TiB 2 particles embedded in the α-Fe matrix. Coatings produced using precursor of high-Al content reveals a refined cellular structure due to the high-cooling rate induced by short pulse duration. Compared with the steel substrate, microhardness and wear resistance of the coating are improved significantly.

  1. Effects of phytase, cellulase, and dehulling treatments on iron and zinc in vitro solubility in faba bean (Vicia faba L.) Flour and Legume Fractions.

    Science.gov (United States)

    Luo, Yu-Wei; Xie, Wei-Hua; Cui, Qun-Xiang

    2010-02-24

    Simulations of gastrointestinal digestion were used to try to identify the nature of the complexes between antinutritional factors and iron and zinc in faba bean and legume fractions. In digestible residue of raw faba bean flour, simultaneous action of cellulase and phytases made it possible to release about 28% units more iron than that released with the treatment without enzymes. About 49.8% of iron in raw faba bean flour was solubilized after in vitro digestion and simultaneous action of cellulase and phytase. In the hull fraction, the action of phytases and the simultaneous action of cellulase and phytase allowed about 7 and 35% units of additional zinc to be solubilized, respectively. Single enzymatic degradation of phytates from dehulled faba bean allowed solubilization from 65 to 93% of zinc, depending upon the treatment. In dehulled faba bean, iron was chelated by phytates and by fibers, whereas zinc was almost exclusively chelated by phytates. In the hull of faba bean, a high proportion of iron was chelated by iron-tannins, while the rest of iron as well as the majority of zinc were chelated in complexes between phytates and fibers.

  2. Enhanced iron and zinc accumulation in genetically engineered pineapple plants using soybean ferritin gene.

    Science.gov (United States)

    Mhatre, Minal; Srinivas, Lingam; Ganapathi, Thumballi R

    2011-12-01

    Pineapple (Ananas comosus L. Merr., cv. "Queen") leaf bases were transformed with Agrobacterium tumefaciens strain EHA 105 harboring the pSF and pEFESF plasmids with soybean ferritin cDNA. Four to eight percent of the co-cultivated leaf bases produced multiple shoots 6 weeks after transfer to Murashige and Skoog's medium supplemented with α-naphthalene acetic acid 1.8 mg/l, indole-3-butyric acid 2.0 mg/l, kinetin 2.0 mg/l, cefotaxime 400 mg/l, and kanamycin 50 mg/l. Putatively transformed shoots (1-2 cm) were selected and multiplied on medium of the same composition and elongated shoots (5 cm) were rooted on liquid rooting medium supplemented with cefotaxime 400 mg/l and kanamycin 100 mg/l. The rooted plants were analyzed through PCR, genomic Southern analysis, and reverse transcription PCR. The results clearly confirmed the integration and expression of soybean ferritin gene in the transformed plants. Atomic absorption spectroscopic analysis carried out with six independently transformed lines of pSF and pEFE-SF revealed a maximum of 5.03-fold increase in iron and 2.44-fold increase in zinc accumulation in the leaves of pSF-transformed plants. In pEFE-SF-transformed plants, a 3.65-fold increase in iron and 2.05-fold increase in zinc levels was observed. Few of the transgenic plants were hardened in the greenhouse and are being grown to maturity to determine the enhanced iron and zinc accumulation in the fruits. To the best of our knowledge this is the first report on the transformation of pineapple with soybean ferritin for enhanced accumulation of iron and zinc content in the transgenic plants.

  3. Coating stainless steel plates with Ag/TiO2 for chlorpyrifos decontamination

    Science.gov (United States)

    Abdel Fattah, Wafa I.; Gobara, Mohammed M.; El-Hotaby, Walid; Mostafa, Sherif F. M.; Ali, Ghareib W.

    2016-05-01

    Spray coatings of either nanosilver (Ag), titanium (TiO2) or nanosilver titanium (Ag/TiO2) on stainless steel substrates prepared by sol-gel process were successfully achieved. The efficiency of the Ag/TiO2 coat onto 316 stainless steel surface towards cloropyrifos degradation as a chemical warfare agent (CWA) was proved. The crystalline structure and morphological characterization, as well as surface roughness measurements, were assessed. X-ray diffraction results proved the crystalline TiO2 anatase phase. The uniform distribution of Ag along with TiO2 nanoparticles was evidenced through transmission electron microscopy and scanning electron microscopy mapping. The hydrophilic nature of individual Ag, TiO2 and Ag/TiO2 coats was proved by contact angle measurements. The loading of Ag nanoparticles influenced positively the Ag/TiO2 coats surface roughness. The photocatalytic cloropyrifos degradation achieved about 50% within one-hour post UV treatment proving, therefore, the promising Ag/TiO2 continued decontamination efficiency. In conclusion, tuning the physical and morphological properties of TiO2 coated on stainless steel surface could be significantly enhanced by Ag nanoparticles incorporation. The developed Ag/TiO2 coat could be conveniently applied as CWA decontaminant.

  4. Corrosion protection of galvanized steels by silane-based treatments

    Science.gov (United States)

    Yuan, Wei

    The possibility of using silane coupling agents as replacements for chromate treatments was investigated on galvanized steel substrates. In order to understand the influence of deposition parameters on silane film formation, pure zinc substrates were first used as a model for galvanized steel to study the interaction between silane coupling agents and zinc surfaces. The silane films formed on pure zinc substrates from aqueous solutions were characterized by ellipsometry, contact angle measurements, reflection absorption infrared spectroscopy, x-ray photoelectron spectroscopy, and atomic force microscopy. The deposition parameters studied include solution concentration, solution dipping time and pH value of the applied solution. It appears that silane film formation involved a true equilibrium of hydrolysis and condensation reactions in aqueous solutions. It has been found that the silane film thickness obtained depends primarily on the solution concentration and is almost independent of the solution dipping time. The molecular orientation of applied silane films is determined by the pH value of applied silane solutions and the isoelectric point of metal substrates. The deposition window in terms of pH value for zinc substrates is between 6.0 and 9.0. The total surface energy of the silane-coated pure zinc substrates decreases with film aging time, the decrease rate, however, is determined by the nature of silane coupling agents. Selected silane coupling agents were applied as prepaint or passivation treatments onto galvanized steel substrates. The corrosion protection provided by these silane-based treatments were evaluated by salt spray test, cyclic corrosion test, electrochemical impedance spectroscopy, and stack test. The results showed that silane coupling agents can possibly be used to replace chromates for corrosion control of galvanized steel substrates. Silane coatings provided by these silane treatments serve mainly as physical barriers. Factors that

  5. Analysis of Crystal Structure of Fe3O4 Thin Films Based on Iron Sand Growth by Spin Coating Method

    Science.gov (United States)

    Rianto, D.; Yulfriska, N.; Murti, F.; Hidayati, H.; Ramli, R.

    2018-04-01

    Recently, iron sand used as one of base materials in the steel industry. However, the content of iron sand can be used as starting materials in sensor technology in the form of thin films. In this paper, we report the analysis of crystal structure of magnetite thin film based on iron sand from Tiram’s Beach. The magnetic content of sand separated by a permanent magnet, then it was milled at 30 hours milling time. In order to increase the purity of magnetite, it washed after milling using aquades under magnetic separation by a magnet permanent. The thin film has been prepared using iron (III) nitrate by sol–gel technique. The precursor is resulted by dissolving magnetite in oxalic acid and nitric acid. Then, solution of iron (III) nitrate dissolved in ethylene glycol was applied on glass substrates by spin coating. The X-Ray Diffraction is operated thin film characterization. The structure of magnetite has been studied based on X-Ray Peaks that correspond to magnetite content of thin films.

  6. Corrosion behaviour of hot dip zinc and zinc–aluminium coatings on ...

    Indian Academy of Sciences (India)

    Abstract. A comparative investigation of hot dip Zn–25Al alloy, Zn–55Al–Si and Zn coatings on steel was performed with attention to their corrosion performance in seawater. The results of 2-year exposure testing of these at Zhoushan test site are reported here. In tidal and immersion environments, Zn–25Al alloy coating is.

  7. Laser cladding of in situ TiB{sub 2}/Fe composite coating on steel

    Energy Technology Data Exchange (ETDEWEB)

    Du Baoshuai; Zou Zengda [School of Materials Science and Engineering, Shandong University, Jinan 250061 (China); Wang Xinhong [School of Materials Science and Engineering, Shandong University, Jinan 250061 (China)], E-mail: xinhongwang@sdu.edu.cn; Qu Shiyao [School of Materials Science and Engineering, Shandong University, Jinan 250061 (China)

    2008-08-15

    To enhance the wear resistance of mechanical components, laser cladding has been applied to deposit in situ TiB{sub 2}/Fe composite coating on steel using ferrotitanium and ferroboron as the coating precursor. The phase constituents and microstructure of the composite coating were investigated using X-ray diffraction (XRD), scanning electron micrograph (SEM) and electron probe microanalysis (EPMA). Microhardness tester and block-on-ring wear tester were employed to measure the microhardness and dry-sliding wear resistance of the composite coating. Results show that defect-free composite coating with metallurgical joint to the steel substrate can be obtained. Phases presented in the coating consist of TiB{sub 2} and {alpha}-Fe. TiB{sub 2} particles which are formed in situ via nucleation-growth mechanism are distributed uniformly in the {alpha}-Fe matrix with blocky morphology. The microhardness and wear properties of the composite coating improved significantly in comparison to the as-received steel substrate due to the presence of the hard reinforcement TiB{sub 2}.

  8. Evaluation of electrodeposited Mn-Co protective coatings on Crofer 22 APU steel

    DEFF Research Database (Denmark)

    Molin, Sebastian

    2018-01-01

    Interconnects used in Solid Oxide Cells stacks require protective coatings to lower their parabolic rate constant and block chromium evaporation (on the air side). In this work four different protective coatings on steel are evaluated for their high temperature corrosion resistance and electrical...... conductivity. A commercial electroplating process was used for the preparation of coatings with different Mn/Co ratios on Crofer 22 APU steel. Oxidation of samples was performed in air at 800°C for 1000 hours. Postmortem analysis of the coated samples was performed by scanning electron microscopy and x......-ray diffractomettry. Based on the results, influence of the Co/Mn ratio on the resulting corrosion properties are discussed. Parabolic rate constant of the coated samples is the lowest for the MnCo sample, whereas electrical resistance is the lowest for the Co sample, which has a corrosion rate similar to the not-coated...

  9. The friction wear of electrolytic composite coatings

    International Nuclear Information System (INIS)

    Starosta, R.

    2002-01-01

    The article presents the results of investigation of wear of galvanic composite coatings Ni-Al 2 O 3 and Ni-41%Fe-Al 2 O 3 . The diameter of small parts of aluminium oxide received 0.5; 3; 5 μm. Investigations of friction sliding were effected on PT3 device at Technical University of Gdansk. Counter sample constituted a funnel made of steel NC6 (750 HV). Increase of wear coatings together with the rise of iron content in matrix is observed. The rise of sizes of ceramic particles caused decrease of wear of composite coatings, but rise of steel funnel wear. The friction coefficient increased after ceramic particle s were built in coatings. The best wear resistance characterized Ni-41%Fe-Al 2 O 3 coatings containing 2.2x10 6 mm -2 ceramic particles. (author)

  10. Microscopic analysis and simulation of check-mark stain on the galvanized steel strip

    Science.gov (United States)

    So, Hongyun; Yoon, Hyun Gi; Chung, Myung Kyoon

    2010-11-01

    When galvanized steel strip is produced through a continuous hot-dip galvanizing process, the thickness of adhered zinc film is controlled by plane impinging air gas jet referred to as "air-knife system". In such a gas-jet wiping process, stain of check-mark or sag line shape frequently appears. The check-mark defect is caused by non-uniform zinc coating and the oblique patterns such as "W", "V" or "X" on the coated surface. The present paper presents a cause and analysis of the check-mark formation and a numerical simulation of sag lines by using the numerical data produced by Large Eddy Simulation (LES) of the three-dimensional compressible turbulent flow field around the air-knife system. It was found that there is alternating plane-wise vortices near the impinging stagnation region and such alternating vortices move almost periodically to the right and to the left sides on the stagnation line due to the jet flow instability. Meanwhile, in order to simulate the check-mark formation, a novel perturbation model has been developed to predict the variation of coating thickness along the transverse direction. Finally, the three-dimensional zinc coating surface was obtained by the present perturbation model. It was found that the sag line formation is determined by the combination of the instantaneous coating thickness distribution along the transverse direction near the stagnation line and the feed speed of the steel strip.

  11. Formulation and Assessment of a Wash-Primer Containing Lanthanum "Tannate" for Steel Temporary Protection

    Science.gov (United States)

    D'Alessandro, Oriana; Selmi, Gonzalo J.; Deyá, Cecilia; Di Sarli, Alejandro; Romagnoli, Roberto

    2018-02-01

    Tannins are polyphenols synthesized by plants and useful for the coating industry as corrosion inhibitors. In addition, lanthanum salts have a great inhibitory effect on steel corrosion. The aim of this study was to obtain lanthanum "tannate" with adequate solubility to be incorporated as the corrosion inhibitor in a wash-primer. The "tannate" was obtained from commercial "Quebracho" tannin and 0.1 M La(NO3)3. The soluble tannin was determined by the Folin-Denis reagent, while the concentration of Lanthanum was obtained by a gravimetric procedure. The protective action of "tannate" on SAE 1010 steel was evaluated by linear polarization curves and corrosion potential measurements. Lanthanum "tannate" was incorporated in a wash-primer formulation and tested by corrosion potential and ionic resistance measurements. The corrosion rate was also determined by the polarization resistance technique. Besides, the primer was incorporated in an alkyd paint system and its anticorrosion performance assessed in the salt spray cabinet and by electrochemical impedance spectroscopy. Results showed that lanthanum "tannate" primer inhibits the development of deleterious iron oxyhydroxides on the steel substrate and incorporated into a paint system had a similar behavior to the primer formulated with zinc tetroxychromate.

  12. Corrosion and Fatigue Behavior of High-Strength Steel Treated with a Zn-Alloy Thermo-diffusion Coating

    Science.gov (United States)

    Mulligan, C. P.; Vigilante, G. N.; Cannon, J. J.

    2017-11-01

    High and low cycle fatigue tests were conducted on high-strength steel using four-point bending. The materials tested were ASTM A723 steel in the as-machined condition, grit-blasted condition, MIL-DTL-16232 heavy manganese phosphate-coated condition, and ASTM A1059 Zn-alloy thermo-diffusion coated (Zn-TDC). The ASTM A723 steel base material exhibits a yield strength of 1000 MPa. The effects of the surface treatments versus uncoated steel were examined. The fatigue life of the Zn-TDC specimens was generally reduced on as-coated specimens versus uncoated or phosphate-coated specimens. Several mechanisms are examined including the role of compressive residual stress relief with the Zn-TDC process as well as fatigue crack initiation from the hardened Zn-Fe alloy surface layer produced in the gas-metal reaction. Additionally, the effects of corrosion pitting on the fatigue life of coated specimens are explored as the Zn-TDC specimens exhibit significantly improved corrosion resistance over phosphate-coated and oiled specimens.

  13. Failure Mechanisms of the Protective Coatings for the Hot Stamping Applications

    Science.gov (United States)

    Zhao, Chen

    In the present study, four different nitriding techniques were carried on the ductile irons NAAMS-D6510 and cast steels NAAMS-S0050A, which are widely used stamping die materials; duplex treatments (PVD CrN coating+nitriding) were carried on H13 steels, which are common inserts for the hot stamping dies. Inclined impact-sliding wear tests were performed on the nitriding cases under simulated stamping conditions. Surface profilometer, scanning electron microscopy (SEM), energy-dispersive X-ray spectroscopy (EDS) and X-ray photoelectron spectroscopy (XPS) were used to investigate the wear and failure mechanisms of the protective coatings. It was found that the nitrided ductile iron samples performed better than the nitrided cast steel specimens. High temperature inclined impact-sliding wear tests were carried out on the CrN coatings. It was found that the coating performed better at elevated temperature. XPS analysis indicated the top surface layer (about 3-4nm) of the coating was oxidized at 400 °C and formed a Cr2O3 protective film. The in-situ formation of the thin Cr2O3 protective layer likely led to the change of wear mechanisms from severe adhesive failure to mild abrasive wear.

  14. Enhanced antioxidation and microwave absorbing properties of SiO2-coated flaky carbonyl iron particles

    Science.gov (United States)

    Zhou, Yingying; Xie, Hui; Zhou, Wancheng; Ren, Zhaowen

    2018-01-01

    SiO2 was successfully coated on the surface of flaky carbonyl iron particles using a chemical bath deposition method in the presence of 3-aminopropyl triethoxysilane (APTES). The morphologies, composition, valence states of elements, as well as antioxidation and electromagnetic properties of the samples were characterized by scanning electron microscope (SEM), energy dispersive spectrometer (EDS), X-ray photoelectron spectroscopy (XPS), thermogravimetric (TG) and microwave network analyzer. TG curve shows the obvious weight gain of carbonyl iron was deferred to 360 °C after SiO2-coated, which can be ascribed to the exits of SiO2 overlayer. Compared with the raw carbonyl iron, SiO2-coated sample shows good wave absorption performance due to its impedance matching. The electromagnetic properties of raw and SiO2-coated carbonyl iron particles were characterized in X band before and after heat treatment at 250 °C for 10 h. It was established that SiO2-coated carbonyl iron demonstrate good thermal stability, indicating SiO2-coating is useful in the usage of microwave absorbers operating at temperature up to 250 °C.

  15. Corrosion behavior of niobium coated 304 stainless steel in acid solution

    Energy Technology Data Exchange (ETDEWEB)

    Pan, T.J., E-mail: tjpan@cczu.edu.cn [School of Material Science and Engineering, Jiangsu Collaborative Innovation Center for Photovolatic Science and Engineering, Changzhou University, Changzhou 213164 (China); Jiangsu Key Laboratory of Material Surface Technology, Changzhou 213164 (China); Chen, Y.; Zhang, B. [School of Material Science and Engineering, Jiangsu Collaborative Innovation Center for Photovolatic Science and Engineering, Changzhou University, Changzhou 213164 (China); Hu, J. [School of Material Science and Engineering, Jiangsu Collaborative Innovation Center for Photovolatic Science and Engineering, Changzhou University, Changzhou 213164 (China); Jiangsu Key Laboratory of Material Surface Technology, Changzhou 213164 (China); Li, C. [Light Industry College of Liaoning University, Shenyang 110036 (China)

    2016-04-30

    Highlights: • The Nb coating produced by HEMAA offers good protection for 304SS in acid solution. • The coating increases corrosion potential and induces decrease of corrosion rate. • The protection of coating is ascribed to the stability of Nb in acid solution. - Abstract: The niobium coating is fabricated on the surface of AISI Type 304 stainless steel (304SS) by using a high energy micro arc alloying technique in order to improvecorrosion resistance of the steel against acidic environments. The electrochemical corrosion resistance of the niobium coating in 0.7 M sulfuric acid solutions is evaluated by electrochemical impedance spectroscopy, potentiodynamic polarization and the open circuit potential versus time. Electrochemical measurements indicate that the niobium coating increases the free corrosion potential of the substrate by 110 mV and a reduction in the corrosion rate by two orders of magnitude compared to the substrate alone. The niobium coating maintains large impedance and effectively offers good protection for the substrate during the long-term exposure tests, which is mainly ascribed to the niobium coating acting inhibiting permeation of corrosive species. Finally, the corresponding electrochemical impedance models are proposed to elucidate the corrosion resistance behavior of the niobium coating in acid solutions.

  16. Corrosion behavior of niobium coated 304 stainless steel in acid solution

    International Nuclear Information System (INIS)

    Pan, T.J.; Chen, Y.; Zhang, B.; Hu, J.; Li, C.

    2016-01-01

    Highlights: • The Nb coating produced by HEMAA offers good protection for 304SS in acid solution. • The coating increases corrosion potential and induces decrease of corrosion rate. • The protection of coating is ascribed to the stability of Nb in acid solution. - Abstract: The niobium coating is fabricated on the surface of AISI Type 304 stainless steel (304SS) by using a high energy micro arc alloying technique in order to improvecorrosion resistance of the steel against acidic environments. The electrochemical corrosion resistance of the niobium coating in 0.7 M sulfuric acid solutions is evaluated by electrochemical impedance spectroscopy, potentiodynamic polarization and the open circuit potential versus time. Electrochemical measurements indicate that the niobium coating increases the free corrosion potential of the substrate by 110 mV and a reduction in the corrosion rate by two orders of magnitude compared to the substrate alone. The niobium coating maintains large impedance and effectively offers good protection for the substrate during the long-term exposure tests, which is mainly ascribed to the niobium coating acting inhibiting permeation of corrosive species. Finally, the corresponding electrochemical impedance models are proposed to elucidate the corrosion resistance behavior of the niobium coating in acid solutions.

  17. Cathodic delamination: Quantification of ionic transport rates along coating-steel interfaces

    DEFF Research Database (Denmark)

    Sørensen, P.A.; Dam-Johansen, Kim; Weinell, C.E.

    2010-01-01

    So-called cathodic delamination is one of the major modes of failure for organic coatings immersed in electrolyte solutions (e.g. seawater). Cathodic delamination occurs as a result of the electrochemical reactions, which takes place on a corroding steel surface. This means that reactants must...... continuously be transported from the bulk solution to the cathodic areas. The transport of sodium ions from a defect in the coating to the cathodic areas is generally considered the rate-determining step for cathodic delamination because the transport of oxygen and water through the coating is sufficient...... for the corrosion processes. In this work, a novel practical method, which allows direct estimation of the apparent diffusion coefficient of sodium ions in the ultrathin aqueous layer at the coating-steel interface, is described. The apparent diffusion coefficients estimated are of similar magnitude as previously...

  18. Microstructure and wear behavior of laser cladding VC–Cr7C3 ceramic coating on steel substrate

    International Nuclear Information System (INIS)

    Wu, Qianlin; Li, Wenge; Zhong, Ning; Gang, Wu; Haishan, Wang

    2013-01-01

    Highlights: ► The VC–Cr 7 C 3 coating on steel substrate was in situ produced by laser cladding. ► The distribution of VC–Cr 7 C 3 phase decreased gradually from the top of the coating. ► The laser cladding achieved a high hardness of the order of 1000 HV. ► The wear resistance of the coating was 4 times that of the steel substrate. - Abstract: To enhance the wear resistance of mechanical components, laser cladding has been applied to deposit in situ VC–Cr 7 C 3 ceramic coating on steel substrate using a pre-placed powder consisting of vanadium, carbon and high-carbon ferrochrome. The laser cladding samples were subjected to various microstructure examinations, microhardness and wear tests. The results showed that defect-free coating with metallurgical joint to the steel substrate was obtained. The quantity of VC–Cr 7 C 3 particles gradually increased from the bottom to the top of the coating. The VC particles in nanometer were observed within the coating. Average hardness of the coating up to 1050 HV was significantly higher than that of the substrate 150 HV. Wear tests indicated the wear resistance of the clad coating was 4 times that of the steel substrate

  19. The correlation between accelerated and field corrosion tests performed in carbon steel and weathering steel coupons, coated and non-coated

    International Nuclear Information System (INIS)

    Antunes, Renato Altobelli

    2002-01-01

    The performance of four different organic coating systems applied to carbon and weathering steel coupons has been assessed in this investigation. applied on the surface of carbon steel and weathering steel coupons. The coupons have been evaluated using five different tests, three field tests and two accelerated tests. The field tests were carried out at three atmospheric stations, located at COSIPA in Cubatao-SP, at Alto da Serra in Cubatao-SP and at Paula Souza in Sao Paulo city. The accelerated tests consisted of (a) exposure to alternate cycles of ultraviolet radiation/condensation combined with salt spray cycles (UVCON combined with Salt Spray) and of (b) exposure to alternate cycles of ultraviolet radiation/condensation combined with the Prohesion test. The performance of the coatings was assessed by visual observation and photographs, using a method based on ASTM D-610, ASTM D-714 and ASTM-1654 standards to rank them. The oxide phases formed on the surfaces of the non-coated specimens of carbon and weathering steels, exposed to the same tests performed with the coated specimens, were identified using three different techniques: X-ray diffraction, Raman microscopy and Moessbauer spectroscopy. In the field tests, the specimens have been exposed for 1, 2, 3, 6 and 9 months. In the accelerated ones, the results were obtained after 1340 hours (4 cycles) test. The main component identified in all the specimens collected from the field tests and from the UVCON combined with the Prohesion test was lepidocrocite (γ-FeOOH). Goethite (α-FeOOH ) and magnetite (Fe 3 O 4 ) were identified as the other two main phases present in ali the specimens. In the UVCON combined with Salt Spray test, the dominant phase was magnetite, followed by goethite and lepidocrocite. The morphology of the rust formed on the specimens was examined by scanning electron microscopy (SEM). Structures corresponding to goethite and lepidocrocited were recognized on ali specimens, except those

  20. HIGHWAY INFRASTRUCTURE FOCUS AREA NEXT-GENERATION INFRASTRUCTURE MATERIALS VOLUME I - TECHNICAL PROPOSAL & MANAGEMENTENHANCEMENT OF TRANSPORTATION INFRASTRUCTURE WITH IRON-BASED AMORPHOUS-METAL AND CERAMIC COATINGS

    Energy Technology Data Exchange (ETDEWEB)

    Farmer, J C

    2007-12-04

    The infrastructure for transportation in the United States allows for a high level of mobility and freight activity for the current population of 300 million residents, and several million business establishments. According to a Department of Transportation study, more than 230 million motor vehicles, ships, airplanes, and railroads cars were used on 6.4 million kilometers (4 million miles) of highways, railroads, airports, and waterways in 1998. Pipelines and storage tanks were considered to be part of this deteriorating infrastructure. The annual direct cost of corrosion in the infrastructure category was estimated to be approximately $22.6 billion in 1998. There were 583,000 bridges in the United States in 1998. Of this total, 200,000 bridges were steel, 235,000 were conventional reinforced concrete, 108,000 bridges were constructed using pre-stressed concrete, and the balance was made using other materials of construction. Approximately 15 percent of the bridges accounted for at this point in time were structurally deficient, primarily due to corrosion of steel and steel reinforcement. Iron-based amorphous metals, including SAM2X5 (Fe{sub 49.7}Cr{sub 17.7}Mn{sub 1.9}Mo{sub 7.4}W{sub 1.6}B{sub 15.2}C{sub 3.8}Si{sub 2.4}) and SAM1651 (Fe{sub 48}Mo{sub 14}Cr{sub 15}Y{sub 2}C{sub 15}B{sub 6}) have been developed, and have very good corrosion resistance. These materials have been prepared as a melt-spun ribbons, as well as gas atomized powders and thermal-spray coatings. During electrochemical testing in several environments, including seawater at 90 C, the passive film stabilities of these materials were found to be comparable to that of more expensive high-performance alloys, based on electrochemical measurements of the passive film breakdown potential and general corrosion rates. These materials also performed very well in standard salt fog tests. Chromium (Cr), molybdenum (Mo) and tungsten (W) provided corrosion resistance, and boron (B) enabled glass formation

  1. Corrosion Mechanism and Bond-Strength Study on Galvanized Steel in Concrete Environment

    Energy Technology Data Exchange (ETDEWEB)

    Kouril, M.; Pokorny, P.; Stoulil, J. [University of Chemistry and Technology, Prague (Czech Republic)

    2017-04-15

    Zinc coating on carbon steels give the higher corrosion resistance in chloride containing environments and in carbonated concrete. However, hydrogen evolution accompanies the corrosion of zinc in the initial activity in fresh concrete, which can lead to the formation of a porous structure at the reinforcement -concrete interface, which can potentially reduce the bond-strength of the reinforcement with concrete. The present study examines the mechanism of the corrosion of hot-dip galvanized steel in detail, as in the model pore solutions and real concrete. Calcium ion plays an important role in the corrosion mechanism, as it prevents the formation of passive layers on zinc at an elevated alkalinity. The corrosion rate of galvanized steel decreases in accordance with the exposure time; however, the reason for this is not the zinc transition into passivity, but the consumption of the less corrosion-resistant phases of hot-dip galvanizing in the concrete environment. The results on the electrochemical tests have been confirmed by the bond-strength test for the reinforcement of concrete and by evaluating the porosity of the cement adjacent to the reinforcement.

  2. Investigation of the tensile properties of continuous steel wire-reinforced gray cast iron composite

    Energy Technology Data Exchange (ETDEWEB)

    Akdemir, Ahmet [Department of Mechanical Engineering, Selcuk University, Konya (Turkey); Kus, Recai [Department of Mechanical Education, Selcuk University, Konya (Turkey); Simsir, Mehmet, E-mail: msimsir@cumhuriyet.edu.tr [Department of Metallurgical and Materials Engineering, Cumhuriyet University, Kayseri Yolu 7. Km, 58140 Sivas (Turkey)

    2011-04-25

    Research highlights: {yields} Metal matrix composite (MMC) is an important structural material. {yields} Gray cast irons as a matrix material in MMC have more advantages than other cast irons. {yields} Interface greatly determines the mechanical properties of MMC. {yields} Interface formed by diffusion of carbon atoms. {yields} While decarburizing takes place in gray cast iron, carburiszing takes place in steel near the interface. - Abstract: The aim of the present study was to improve the tensile properties of gray cast iron by reinforcing the material with a steel wire. The composite was produced by sand mold casting, and the specimens were normalized by applying heat treatments at 800 deg. C, 850 deg. C, and 900 deg. C. Tension tests were conducted on gray cast iron and composite specimens, and the microstructure of the specimens was examined with an optical microscope. The fracture surface of the tension test specimens was examined with a scanning electron microscope (SEM), and graphite-free transition regions with high degrees of hardness were observed due to the diffusion of carbon from the cast iron to the steel wire. The microstructure of the transition region (fine pearlitic phase with partially dissolved graphite flakes) and the bond quality in the transition region increased the tensile properties of cast iron composites. Also, it is concluded that the tensile properties of gray cast iron increased with an increase in the normalization temperature.

  3. Investigation of the tensile properties of continuous steel wire-reinforced gray cast iron composite

    International Nuclear Information System (INIS)

    Akdemir, Ahmet; Kus, Recai; Simsir, Mehmet

    2011-01-01

    Research highlights: → Metal matrix composite (MMC) is an important structural material. → Gray cast irons as a matrix material in MMC have more advantages than other cast irons. → Interface greatly determines the mechanical properties of MMC. → Interface formed by diffusion of carbon atoms. → While decarburizing takes place in gray cast iron, carburiszing takes place in steel near the interface. - Abstract: The aim of the present study was to improve the tensile properties of gray cast iron by reinforcing the material with a steel wire. The composite was produced by sand mold casting, and the specimens were normalized by applying heat treatments at 800 deg. C, 850 deg. C, and 900 deg. C. Tension tests were conducted on gray cast iron and composite specimens, and the microstructure of the specimens was examined with an optical microscope. The fracture surface of the tension test specimens was examined with a scanning electron microscope (SEM), and graphite-free transition regions with high degrees of hardness were observed due to the diffusion of carbon from the cast iron to the steel wire. The microstructure of the transition region (fine pearlitic phase with partially dissolved graphite flakes) and the bond quality in the transition region increased the tensile properties of cast iron composites. Also, it is concluded that the tensile properties of gray cast iron increased with an increase in the normalization temperature.

  4. Determination of diffusible and total hydrogen concentration in coated and uncoated steel

    Energy Technology Data Exchange (ETDEWEB)

    Mabho, Nonhlangabezo

    2010-09-23

    The new trend in the steel industry demands thin, flexible, high strength steels with low internal embrittlement. It is a well known fact that the atomic hydrogen which is picked up during production, fabrication and service embrittles the steel. This has led to an extensive research towards the improvement of the quality of metallic materials by focusing on total and diffusible hydrogen concentrations which are responsible for hydrogen embrittlement. Since the internal embrittlement cannot be foreseen, the concentrations of diffusible hydrogen work as indicators while the total hydrogen characterizes the absorbed quantities and quality of that particular product. To meet these requirements, the analytical chemistry methods which include the already existing carrier gas melt (fusion) extraction methods that use infrared and thermal conductivity for total hydrogen detection were applied. The newly constructed carrier gas thermal desorption mass spectroscopy was applied to monitor the diffusible concentration at specific temperatures and desorption rates of hydrogen which will contribute towards the quality of materials during service. The TDMS method also involved the characterization of the energy quantity (activation energy) required by hydrogen to be removed from traps of which irreversible traps are preferred because they enhance the stability of the product by inhibiting the mobility of hydrogen which is detrimental to the metallic structures. The instrumentation for TDMS is quite simple, compact, costs less and applicable to routine analysis. To determine total and diffusible hydrogen, the influence of the following processes: chemical and mechanical zinc coating removal, sample cleaning with organic solvents, conditions for hydrogen absorption by electrolytic hydrogen charging, conditions of hydrogen desorption by storing the sample at room temperature, solid CO{sub 2} and at temperatures of the drier was analysed. The contribution of steel alloys towards

  5. Microwave-Assisted Combustion Synthesis of Nano Iron Oxide/Iron-Coated Activated Carbon, Anthracite, Cellulose Fiber, and Silica, with Arsenic Adsorption Studies

    Directory of Open Access Journals (Sweden)

    Mallikarjuna N. Nadagouda

    2011-01-01

    Full Text Available Combustion synthesis of iron oxide/iron coated carbons such as activated carbon, anthracite, cellulose fiber, and silica is described. The reactions were carried out in alumina crucibles using a Panasonic kitchen microwave with inverter technology, and the reaction process was completed within a few minutes. The method used no additional fuel and nitrate, which is present in the precursor itself, to drive the reaction. The obtained samples were then characterized with X-ray mapping, scanning electron microscopy (SEM, energy dispersive X-ray analysis (EDS, selected area diffraction pattern (SAED, transmission electron microscopy (TEM, X-ray diffraction (XRD, and inductively coupled plasma (ICP spectroscopy. The size of the iron oxide/iron nanoparticle-coated activated carbon, anthracite, cellulose fiber, and silica samples were found to be in the nano range (50–400 nm. The iron oxide/iron nanoparticles mostly crystallized into cubic symmetry which was confirmed by SAED. The XRD pattern indicated that iron oxide/iron nano particles existed in four major phases. That is, γ-Fe2O3, α-Fe2O3, Fe3O4, and Fe. These iron-coated activated carbon, anthracite, cellulose fiber, and silica samples were tested for arsenic adsorption through batch experiments, revealing that few samples had significant arsenic adsorption.

  6. The Optimal Technological Development Path to Reduce Pollution and Restructure Iron and Steel Industry for Sustainable Transition

    OpenAIRE

    Ren, M.; Xu, X.; Ermolieva, T.; Cao, G.-Y.; Yermoliev, Y.

    2018-01-01

    China is the world’s largest iron and steel producer and Jing-Jin-Ji (Beijing-Tianjin-Hebei) region accounts for nearly 1/3 of the national iron and steel production, while it is facing serious air pollution. Among the top 10 worst polluted cities in China, seven were located in Hebei province in 2014. Recent years Jing-Jin-Ji region has been promoted iron & steel industry with green clean technology for accelerating sustainable economic transition. This paper tries to response the basic ques...

  7. Corrosion Protection of Steels by Conducting Polymer Coating

    Directory of Open Access Journals (Sweden)

    Toshiaki Ohtsuka

    2012-01-01

    Full Text Available The corrosion protection of steels by conducting polymer coating is reviewed. The conducting polymer such as polyaniline, polypyrrole, and polythiophen works as a strong oxidant to the steel, inducing the potential shift to the noble direction. The strongly oxidative conducting polymer facilitates the steel to be passivated. A bilayered PPy film was designed for the effective corrosion protection. It consisted of the inner layer in which phosphomolybdate ion, PMo12O3−40 (PMo, was doped and the outer layer in which dodecylsulfate ion (DoS was doped. The inner layer stabilized the passive oxide and the outer possessed anionic perm-selectivity to inhibit the aggressive anions such as chloride from penetrating through the PPy film to the substrate steel. By the bilayered PPy film, the steel was kept passive for about 200 h in 3.5% sodium chloride solution without formation of corrosion products.

  8. Iron, zinc, copper and magnesium nutritional status in Mexican children aged 1 to 11 years.

    Science.gov (United States)

    Morales-Ruán, Ma del Carmen; Villalpando, Salvador; García-Guerra, Armando; Shamah-Levy, Teresa; Robledo-Pérez, Ricardo; Avila-Arcos, Marco Antonio; Rivera, Juan A

    2012-01-01

    To describe the micronutrient nutritional status of a national sample of 1-11 year old Mexican children surveyed in 2006 in National Health and Nutrition Survey (ENSANUT 2006) and their association with dietary and sociodemographic factors. Serum samples were used (n=5 060) to measure the concentrations of ferritin, transferrin receptor, zinc, copper and magnesium. Prevalence of deficiencies in 1-4 and 5-11y old children were for iron (using low ferritin) 26.0 and 13.0%; zinc, 28.1 and 25.8%, respectively; and copper, ≈30% in both age groups. Magnesium low serum concentrations (MLSC), were found in 12.0% and 28.4% of the children, respectively. Being beneficiary of Liconsa (OR=0.32; C.I.95%, 0.17-0.61) or belonging to higher socioeconomic status (OR=0.63; C.I.95%, 0.41-0.97) were protective against iron deficiency. Increasing age (OR=0.59; C.I.95%, 1.19-1.32) and living in the Central Region (OR=0.59; C.I.95%, 0.36-0.97) were protective against MLSC. Deficiencies of iron and zinc are serious public health problems in Mexican children.

  9. Transgenic expression of phytase in wheat endosperm increases bioavailability of iron and zinc in grains.

    Science.gov (United States)

    Abid, Nabeela; Khatoon, Asia; Maqbool, Asma; Irfan, Muhammad; Bashir, Aftab; Asif, Irsa; Shahid, Muhammad; Saeed, Asma; Brinch-Pedersen, Henrik; Malik, Kauser A

    2017-02-01

    Phytate is a major constituent of wheat seeds and chelates metal ions, thus reducing their bioavailability and so the nutritional value of grains. Transgenic plants expressing heterologous phytase are expected to enhance degradation of phytic acid stored in seeds and are proposed to increase the in vitro bioavailability of mineral nutrients. Wheat transgenic plants expressing Aspergillus japonicus phytase gene (phyA) in wheat endosperm were developed till T 3 generation. The transgenic lines exhibited 18-99 % increase in phytase activity and 12-76 % reduction of phytic acid content in seeds. The minimum phytic acid content was observed in chapatti (Asian bread) as compared to flour and dough. The transcript profiling of phyA mRNA indicated twofold to ninefold higher expression as compared to non transgenic controls. There was no significant difference in grain nutrient composition of transgenic and non-transgenic seeds. In vitro bioavailability assay for iron and zinc in dough and chapatti of transgenic lines revealed a significant increase in iron and zinc contents. The development of nutritionally enhanced cereals is a step forward to combat nutrition deficiency for iron and zinc in malnourished human population, especially women and children.

  10. Silicon coating treatment to improve high temperature corrosion resistance of 9%Cr steels

    International Nuclear Information System (INIS)

    Hill, M.P.

    1989-01-01

    A silicon coating process is described which confers good protection on 9%Cr steels and alloys in CO 2 based atmospheres at high temperatures and pressures. The coatings are formed by decomposition of silane at temperatures above 720 K. Protective layers are typically up to 1 μm thick. The optimum coating conditions are discussed. The chemical state of the coatings has been investigated by X-ray photoelectron spectroscopy and has demonstrated the importance of avoiding silicon oxide formation during processing. Corrosion testing has been carried out for extended periods, up to 20 000 h, at temperatures between 753 and 853 K, in a simulated advanced gas cooled reactor gas at 4 MPa pressure. Benefit factors of up to 60 times have been measured for 9%Cr steels. Even higher values have been measured for 9Cr-Fe binary alloy on which a 1 μm coating was sufficient to eliminate significant oxidation over 19 000 h except at the specimen edges. The mechanism of protection is discussed. It is suggested that a silicon surface coating for protecting steels from high temperature corrosion has some advantages over adding silicon to the bulk metal. (author)

  11. Protective Behavior of Poly(m-aminophenol) and Polypyrrole Coatings on Mild Steel

    Science.gov (United States)

    Yahaya, Sabrina M.; Harun, M. K.; Rosmamuhamadani, R.; Bonnia, N. N.; Ratim, S.

    2018-01-01

    Electrodeposition of polypyrrole (PPy) and poly (m-aminophenol) (PMAP) films on mild steel (MS) substrate was achieved in 0.3M oxalic acid solution and 0.3M NaOH, water:ethanol (70:30) solvent respectively using cyclic voltammetry technique. The morphology of the films constructed was determined by scanning electron microscope (SEM) while energy dispersive X-Ray analyzer (EDX) was used to establish the presence of organic PMAP and PPy film coating and its compositions. The corrosion performance of MS coated with both polymer films were investigated after 0.5 hours immersed in 0.5M NaCl aqueous solution by using polarization curves. It was found that PPy coating provides anodic protection while PMAP coating provides cathodic protection towards corrosion protection of mild steel substrate.

  12. Simultaneous aluminizing and chromizing of steels to form (Fe,Cr){sub 3}Al coatings and Ge-doped silicide coatings of Cr-Zr base alloys

    Energy Technology Data Exchange (ETDEWEB)

    Zheng, M.; He, Y.R.; Rapp, R.A. [Ohio State Univ., Columbus, OH (United States). Dept. of Materials Science and Engineering

    1997-12-01

    A halide-activated cementation pack involving elemental Al and Cr powders has been used to achieve surface compositions of approximately Fe{sub 3}Al plus several percent Cr for low alloy steels (T11, T2 and T22) and medium carbon steel (1045 steel). A two-step treatment at 925 C and 1150 C yields the codeposition and diffusion of aluminum and chromium to form dense and uniform ferrite coatings of about 400 {micro}m thickness, while preventing the formation of a blocking chromium carbide at the substrate surfaces. Upon cyclic oxidation in air at 700 C, the coated steel exhibits a negligible 0.085 mg/cm{sup 2} weight gain for 1900 one-hour cycles. Virtually no attack was observed on coated steels tested at ABB in simulated boiler atmospheres at 500 C for 500 hours. But coatings with a surface composition of only 8 wt% Al and 6 wt% Cr suffered some sulfidation attack in simulated boiler atmospheres at temperatures higher than 500 C for 1000 hours. Two developmental Cr-Zr based Laves phase alloys (CN129-2 and CN117(Z)) were silicide/germanide coated. The cross-sections of the Ge-doped silicide coatings closely mimicked the microstructure of the substrate alloys. Cyclic oxidation in air at 1100 C showed that the Ge-doped silicide coating greatly improved the oxidation resistance of the Cr-Zr based alloys.

  13. Solid-stabilized emulsion formation using stearoyl lactylate coated iron oxide nanoparticles

    Science.gov (United States)

    Vengsarkar, Pranav S.; Roberts, Christopher B.

    2014-10-01

    Iron oxide nanoparticles can exhibit highly tunable physicochemical properties that are extremely important in applications such as catalysis, biomedicine and environmental remediation. The small size of iron oxide nanoparticles can be used to stabilize oil-in-water Pickering emulsions due to their high energy of adsorption at the interface of oil droplets in water. The objective of this work is to investigate the effect of the primary particle characteristics and stabilizing agent chemistry on the stability of oil-in-water Pickering emulsions. Iron oxide nanoparticles were synthesized by the co-precipitation method using stoichiometric amounts of Fe2+ and Fe3+ salts. Sodium stearoyl lactylate (SSL), a Food and Drug Administration approved food additive, was used to functionalize the iron oxide nanoparticles. SSL is useful in the generation of fat-in-water emulsions due to its high hydrophilic-lipophilic balance and its bilayer-forming capacity. Generation of a monolayer or a bilayer coating on the nanoparticles was controlled through systematic changes in reagent concentrations. The coated particles were then characterized using various analytical techniques to determine their size, their crystal structure and surface functionalization. The capacity of these bilayer coated nanoparticles to stabilize oil-in-water emulsions under various salt concentrations and pH values was also systematically determined using various characterization techniques. This study successfully demonstrated the ability to synthesize iron oxide nanoparticles (20-40 nm) coated with SSL in order to generate stable Pickering emulsions that were pH-responsive and resistant to significant destabilization in a saline environment, thereby lending themselves to applications in advanced oil spill recovery and remediation.

  14. Micronutrient supplement