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Sample records for wearing ni-cr alloy

  1. Microstructure and wear resistance of NiCrBSi laser clad layer on titanium alloy substrate

    Energy Technology Data Exchange (ETDEWEB)

    Sun, R.L.; Yang, D.Z.; Guo, L.X.; Dong, S.L. [Harbin Inst. of Technol. (China). Sch. of Mater. Sci. and Eng.

    2000-10-23

    Laser cladding of NiCrBSi powders on Ti-6Al-4V alloy substrate was performed, and microstructure, microhardness and wear resistance of the clad layers were evaluated. Results show that the laser clad layer is divided into three regions: the clad, the dilution and the heat-affected zones. In the clad zone, fine particles of TiB{sub 2}, TiC and M{sub 23}(CB){sub 6} are distributed in the matrix of the primary {gamma}-Ni and the multi-phase eutectics consisting of {gamma}-Ni, Ni{sub 3}B and silicides. Microhardness of the clad zone is very high, being approximately HV 1000. The dilution zone is a mixture of melted Ni-base and Ti-base alloys, and possesses a characteristic of directional crystallization. The heat-affected zone has an acicular martensitic structure, and the microhardness is HV 360-380. Compared to titanium alloy, the wear resistance of clad layer is improved. The mechanism of wearing of clad layer is a mixed type of slight peeling-off and abrasion. (orig.)

  2. Laser surface alloying of aluminium with WC+Co+NiCr for improved wear resistance

    CSIR Research Space (South Africa)

    Nath, S

    2012-03-01

    Full Text Available In the present study, laser surface alloying of aluminium with WC + Co + NiCr (in the ratio of 70:15:15) has been conducted using a 5 kW continuous wave (CW) Nd:YAG laser (at a beam diameter of 0.003 m), with the output power ranging from 3 to 3.5 k...

  3. Laser clad NiCrBSi alloy wear-resistance coating with RE addition on heavy duty spur gear flank

    Science.gov (United States)

    Zhao, N.; Tao, L.; Guo, H.; Zhang, M. Q.

    2017-10-01

    In this research the wear-resistance composite coating successfully produced on heavy duty gear work surface by laser was reported. The coating containing 99 wt.% NiCrBSi alloy and 1 wt.% RE (rare earth element) oxidation powder. The RE addition coupled with laser operating parameters optimization caused elimination of both cracks and pores meanwhile further enhanced comprehensive properties of the laser layer. The coating microhardness, microstructure, phase construction and wear behaviors were tested by hardness tester, SEM equipped with EDS, XRD and tribometer, respectively. The results reflected the fact that the RE addition enhanced the coating ability of wear resistance and laser clad layer properly bonded with the gear flank. The wear volume loss rate of coating was half of that of the gear flank metal the COF curve of coating kept bellow that of the gear flank steel.

  4. Laser surface alloying of aluminium with WC+Co+NiCr for improved wear resistance

    CSIR Research Space (South Africa)

    Nath, S

    2012-03-01

    Full Text Available In the present study, laser surfac ealloying of aluminium with WC + Co + NiCr (in the ratio of 70:15:15) has been conducted using a 5 kW continuous wave (CW) Nd:YAG laser (at a beam diameter of 0.003 m), with the output power ranging from 3 to 3.5 k...

  5. Microstructure and wear resistance of laser cladded Ni-Cr-Co-Ti-V high-entropy alloy coating after laser remelting processing

    Science.gov (United States)

    Cai, Zhaobing; Cui, Xiufang; Liu, Zhe; Li, Yang; Dong, Meiling; Jin, Guo

    2018-02-01

    An attempt, combined with the technologies of laser cladding and laser remelting, has been made to develop a Ni-Cr-Co-Ti-V high entropy alloy coating. The phase composition, microstructure, micro-hardness and wear resistance (rolling friction) were studied in detail. The results show that after laser remelting, the phase composition remains unchanged, that is, as-cladded coating and as-remelted coatings are all composed of (Ni, Co)Ti2 intermetallic compound, Ti-rich phase and BCC solid solution phase. However, after laser remelting, the volume fraction of Ti-rich phase increases significantly. Moreover, the micro-hardness is increased, up to ∼900 HV at the laser remelting parameters: laser power of 1 kW, laser spot diameter of 3 mm, and laser speed of 10 mm/s. Compared to the as-cladded high-entropy alloy coating, the as-remelted high-entropy alloy coatings have high friction coefficient and low wear mass loss, indicating that the wear resistance of as-remelted coatings is improved and suggesting practical applications, like coatings on brake pads for wear protection. The worn surface morphologies show that the worn mechanism of as-cladded and as-remelted high-entropy alloy coatings are adhesive wear.

  6. Internal chlorination of Ni-Cr alloys

    Energy Technology Data Exchange (ETDEWEB)

    Berztiss, D.; Hennesen, K.; Grabke, H.J. [Max-Planck-Institut fuer Eisenforschung GmbH, Duesseldorf (Germany)

    1998-12-31

    In contrast to internal oxidation, sulfidation and carburization, very little information is available regarding internal chlorination, especially diffusion of chlorine in metallic alloys. This paper describes results of experiments on Ni-Cr alloys (<10 wt% Cr) exposed in an atmosphere containing radioactive HCl. The diffusion of chlorine in the alloy can be determined by measurement of residual {beta}-activity from the sample surface. Successively thin layers (0.5-10 {mu}m) of the alloy were removed by lapping and the surface activity was measured to obtain a depth profile. Both single and polycrystalline materials were tested. Through this work it should be determined if there is in fact solubility and diffusion of chlorine in Ni-based alloys as some authors have proposed or if the ingress of chlorine is mainly a grain boundary phenomenon. (orig.)

  7. Karakterizacija WCCo/NiCrBSi prevlake otporne na habanje / Characterization of wear resistant plasma sprayed WCCo/NiCrBSi self-fluxing coatings

    Directory of Open Access Journals (Sweden)

    Mihailo R. Mrdak

    2010-04-01

    was performed at room temperature with the speed of twitch of 1mm/60sec. The structure is multi-layered and layers are dense and homogeneous. In the WCCo layers there are dark WC phase particles. The NiCrBSi alloy layers contain fine precipitates of white nickel borida. The WCCo layers have micro hardness values ranging from 1097 - 1390 HV0,3. The tribological evaluation of the coating was performed using a pin - on ring tribometer. Lubricate sliding wear tests were carried out at room temperature according to the ASTM G77 standard. The coated blocks were tested on a hardened and tempered steel ring. A constant load of 400 N and a constant speed of 0,5 m/s were applied for a total distance of 3000 m. The values of micro hardness were also measured in the NiCrBSi layers in a narrow range of 823-930 HV0,3 The values indicate that the layers are homogeneous and thick. The coating bond strength is 59N/mm. The value is high because of the warming substrate. The dynamic coefficient of friction has a value of μ = 0,1 to 0,11. The mass loss was small and on average it amounted to Δmb = 0,11 mg. The results of tribology tests showed good reproducibility of the dynamic coefficient of friction. The coating can be reliably applied to surfaces exposed to wear during operation. The advantage of this coating application is in a significant prolongation of service life of parts, together with reduced operating and maintenance costs.

  8. The hydrogen embrittlement of Ni-Cr-Fe alloys

    Energy Technology Data Exchange (ETDEWEB)

    Symons, D.M.

    1996-12-31

    It has been proposed that the stress corrosion cracking (SCC) of nickel-based alloys in low-temperature hydrogenated water is due to hydrogen embrittlement. The purpose of this work was to investigate the role of chromium on hydrogen embrittlement of Ni-Cr-Fe alloys and thus develop a better understanding of the low-temperature SCC phenomenon. The effect of chromium on the hydrogen embrittlement was examined using tensile tests followed by material evaluation via scanning electron microscopy and light optical microscopy. Four alloys were prepared with chromium contents ranging from 6 wt. percent to 35 wt. percent. In the noncharged condition, ductility, as measured by the percent elongation or reduction in area, increased as the alloy chromium content increased. Hydrogen appeared to have only minor effects on the mechanical properties of the low chromium alloys. The addition of hydrogen had a marked effect on the ductility of the higher chromium alloys. In the 26% chromium alloy, the elongation to failure was reduced from 53% to 14% with a change in fracture mode from ductile dimple to intergranular failure. A maximum in embrittlement was observed in the 26% Cr alloy. The maximum in embrittlement coincided with the minimum in stacking-fault energy. It is proposed that the increased hydrogen embrittlement in the high-chromium alloys is due to increased slip planarity caused by the low stacking-fault energy. Slip planarity did not appear to affect the fracture of the noncharged specimens.

  9. Microstructure of Cast Ni-Cr-Al-C Alloy

    OpenAIRE

    Cios G.; Bała P.; Stępień M.; Górecki K.

    2015-01-01

    Nickel based alloys, especially nickel based superalloys have gained the advantage over other alloys in the field of high temperature applications, and thus become irreplaceable at high temperature creep and aggressive corrosion environments, such as jet engines and steam turbines. However, the wear resistance of these alloys is insufficient at high temperatures. This work describes a microstructure of a new cast alloy. The microstructure consists of γ matrix strengthened by γ’ fine precipita...

  10. Microstructure of Cast Ni-Cr-Al-C Alloy

    Directory of Open Access Journals (Sweden)

    Cios G.

    2015-04-01

    Full Text Available Nickel based alloys, especially nickel based superalloys have gained the advantage over other alloys in the field of high temperature applications, and thus become irreplaceable at high temperature creep and aggressive corrosion environments, such as jet engines and steam turbines. However, the wear resistance of these alloys is insufficient at high temperatures. This work describes a microstructure of a new cast alloy. The microstructure consists of γ matrix strengthened by γ’ fine precipitates (dendrites improving the high temperature strength and of Chromium Cr7C3 primary carbides (in interdendritic eutectics which are designed to improve wear resistance as well as the high temperature strength.

  11. Heat treatment of NiCrFe alloy 600 to optimize resistance to intergranular stress corrosion

    Science.gov (United States)

    Steeves, A.F.; Bibb, A.E.

    A process of producing a NiCrFe alloy having a high resistance to stress corrosion cracking comprises heating a NiCrFe alloy to a temperature sufficient to enable the carbon present in the alloy body in the form of carbide deposits to enter into solution, rapidly cooling the alloy body, and heating the cooled body to a temperature between 1100 to 1500/sup 0/F for about 1 to 30 hours.

  12. Phase evolution and magnetic characteristics of TiFeNiCr and TiFeNiCrM (M = Mn, Co) high entropy alloys

    Science.gov (United States)

    Mishra, Rajesh K.; Shahi, Rohit R.

    2017-11-01

    The report describes the effect of elemental addition (Mn and Co) on the phase evolution and magnetic properties of equiatomic TiFeNiCr based high entropy alloys (HEAs). HEAs were synthesized through mechanical alloying (MA) of constituent elements for different milling duration. XRD analysis confirms that simple solid solution of face cantered cubic structure is formed for all the three selected HEAs. Double FCC and a sigma phase are evolved for TiFeNiCr and TiFeNiCrMn HEAs. However, for TiFeNiCrCo HEA single FCC phase is formed. Synthesized HEAs show soft magnetic characteristics and the value of saturation magnetization increases as the content of magnetic element increases. Moreover, the investigation also describes the effect of annealing on phase evolution and magnetic properties of synthesized HEAs. The value of saturation magnetization altered for annealed TiFeNiCrM (M = Mn, Co) HEAs.

  13. Electrochemical Testing of Ni-Cr-Mo-Gd Alloys

    Energy Technology Data Exchange (ETDEWEB)

    T. E. Lister; R. E. Mizia; H. Tian

    2005-10-01

    The waste package site recommendation design specified a boron-containing stainless steel, Neutronit 976/978, for fabrication of the internal baskets that will be used as a corrosion-resistant neutron-absorbing material. Recent corrosion test results gave higher-than-expected corrosion rates for this material. The material callout for these components has been changed to a Ni-Cr-Mo-Gd alloy (ASTM-B 932-04, UNS N06464) that is being developed at the Idaho National Laboratory. This report discusses the results of initial corrosion testing of this material in simulated in-package environments that could contact the fuel baskets after breach of the waste package outer barrier. The corrosion test matrix was executed using the potentiodynamic and potentiostatic electrochemical test techniques. The alloy performance shows low rates of general corrosion after initial removal of a gadolinium-rich second phase that intersects the surface. The high halide-containing test solutions exhibited greater tendencies toward initiation of crevice corrosion.

  14. [Cracking in laser welds of dental Ni-Cr alloys. Effect of alloy composition].

    Science.gov (United States)

    Matsui, Y

    1990-06-01

    For the purpose of clarifying the effect of alloy compositions on cracking in laser welds of dental Ni-Cr alloys, 12 commercial and 11 experimental Ni-Cr alloys for crown and bridges were subjected to pulsed YAG laser spot welding, and their welds were investigated by optical and scanning electron microscopy, and EDX and thermal analysis methods. Main conclusions are as follows. 1. Cracks in laser welds were solidification cracks at grain boundaries in weld fusion zones. 2. In the case of commercial dental Ni-Cr alloys, a considerable number of eutectics enriched in Si, A1 and/or S were formed. Greater cracking susceptibility was interpreted by considering that these eutectics solidified at solidification temperatures far lower than the nominal solidus. 3. In the case of experimental Ni-Cr alloys with a small amount of eutectics, S and Si enhanced cracking sensitivity, but Mn reduced cracking. 4. The above results suggest that it is beneficial to the prevention or reduction of cracking to decrease harmful elements such as Si and S forming low solidification temperature eutectics or to add some elements such as Mn forming higher solidification temperature eutectics instead of lower ones.

  15. MODELING OF NI-CR-MO BASED ALLOYS: PART II - KINETICS

    Energy Technology Data Exchange (ETDEWEB)

    Turchi, P A; Kaufman, L; Liu, Z

    2006-07-07

    The CALPHAD approach is applied to kinetic studies of phase transformations and aging of prototypes of Ni-Cr-Mo-based alloys selected for waste disposal canisters in the Yucca Mountain Project (YMP). Based on a previous study on alloy stability for several candidate alloys, the thermodynamic driving forces together with a newly developed mobility database have been used to analyze diffusion-controlled transformations in these Ni-based alloys. Results on precipitation of the Ni{sub 2}Cr-ordered phase in Ni-Cr and Ni-Cr-Mo alloys, and of the complex P- and {delta}-phases in a surrogate of Alloy 22 are presented, and the output from the modeling are compared with experimental data on aging.

  16. Fabrication and mechanical properties of AlCoNiCrFe high-entropy alloy particle reinforced Cu matrix composites

    Energy Technology Data Exchange (ETDEWEB)

    Chen, Jian, E-mail: chenjian@xatu.edu.cn [School of Materials Science and Chemical Engineering, Xi' an Technological University, Xi' an, Shaanxi 710021 (China); Niu, Pengyun; Wei, Ting [School of Materials Science and Chemical Engineering, Xi' an Technological University, Xi' an, Shaanxi 710021 (China); Hao, Liang [College of Architecture and Civil Engineering, Xi' an University of Science and Technology, Xi' an 710054 (China); Liu, Yunzi [School of Materials Science and Chemical Engineering, Xi' an Technological University, Xi' an, Shaanxi 710021 (China); Wang, Xianhui, E-mail: xhwang693@xaut.edu.cn [School of Materials Science and Engineering, Xi' an University of Technology, Xi' an, Shaanxi 710048 (China); Peng, Yuli [School of Materials Science and Chemical Engineering, Xi' an Technological University, Xi' an, Shaanxi 710021 (China)

    2015-11-15

    The AlCoNiCrFe high-entropy alloy was prepared by mechanical alloying and the AlCoNiCrFe high-entropy alloy reinforced Cu matrix composites were subsequently fabricated by powder metallurgy. The phase constituents and morphology of the alloying powders were characterized by X-ray diffractometer and scanning electron microscope, the microstructures of the Cu base composites were characterized by scanning electron microscope and transmission electron microscope, and the compression tests were made as well. The results show that the AlCoNiCrFe high-entropy alloy can form after milling for 24 h. During sintering process, no grain growth occurs and no intermetallic phases present in the AlCoNiCrFe high-entropy alloy in the Cu base composite. Compression tests show that the AlCoNiCrFe high-entropy alloy has a better strengthening effect than metallic glasses and the yield strength of the Cu matrix composite reinforced with the AlCoNiCrFe high-entropy alloy is close to the value predicted by the Voigt model based on the equal strain assumption. - Graphical abstract: AlCoNiCrFe HEA has a better strengthening effect than metallic glasses for particulate reinforced metal matrix composites. The yield strength of the Cu base composite reinforced with the AlCoNiCrFe HEA is close to the upper bound calculated by Voigt model. - Highlights: • AlCoNiCrFe high-entropy alloy was prepared by mechanical alloying. • A novel Cu base composite reinforced with AlCoNiCrFe was fabricated. • No grain growth and no intermetallic phase present in AlCoNiCrFe during sintering. • AlCoNiCrFe has a better strengthening effect than metallic glassy in composites.

  17. Microstructural design of hardfacing Ni-Cr-B-Si-C alloys

    NARCIS (Netherlands)

    Hemmati, I.; Huizenga, R. M.; Ocelik, V.; De Hosson, J. Th M.

    This work reports the procedure for selection of alloying elements to refine the microstructure of hardfacing Ni-Cr-B-Si-C alloys by providing in situ formed nucleation agents. It is concluded that the refining element should be able to spontaneously produce precipitates at high temperatures with

  18. Corrosion resistance of stainless steels and high Ni-Cr alloys to acid fluoride wastes

    Energy Technology Data Exchange (ETDEWEB)

    Smith, H.D.; Mackey, D.B.; Pool, K.H. (Pacific Northwest Lab., Richland, WA (United States)); Schwenk, E.B. (Westinghouse Hanford Co., Richland, WA (United States))

    1992-04-01

    TRUEX processing of Hanford Site waste will utilize potentially corrosive acid fluoride processing solutions. Appropriate construction materials for such a processing facility need to be identified. Toward this objective, candidate stainless steels and high Ni-Cr alloys have been corrosion tested in simulated acid fluoride process solutions at 333K. The high Ni-Cr alloys exhibited corrosion rates as low as 0.14 mm/y in a solution with an HF activity of about 1.2 M, much lower than the 19 to 94 mm/y observed for austenitic stainless steels. At a lower HF activity (about 0.008 M), stainless steels display delayed passivation while high Ni-Cr alloys display essentially no reaction.

  19. Elemental release from CoCr and NiCr alloys containing palladium.

    Science.gov (United States)

    Beck, Kelly A; Sarantopoulos, Demetrios M; Kawashima, Isao; Berzins, David W

    2012-02-01

    An entirely new subclass of casting alloy composition whereby palladium (∼approximately 25 wt%) is added to traditional base metal alloys such as CoCr and NiCr was recently introduced to the market. The purpose of this study was to evaluate the elemental release of new CoPdCr and NiPdCr alloys and compare them to traditional CoCr and NiCr alloys. Five casting alloys were investigated: CoPdCr-A (NobleCrown NF, The Argen Corporation), CoPdCr-I (Callisto CP+, Ivoclar Vivadent), NiPdCr (NobleCrown, Argen), CoCr (Argeloy N.P. Special, Argen), and NiCr (Argeloy N.P. Star, Argen). Rectangular specimens (n = 6/alloy) were prepared and immersed in a lactic acid/NaCl solution at 37°C for 7 days according to ISO 10271. Solutions were analyzed with ICP-AES to determine elemental release. The concentrations of major ions (cobalt, nickel, palladium, chromium, and molybdenum) were compared using a generalized linear model (p alloys released a significantly greater amount of respective ions (Co, Cr, Mo, and total ions) compared to the traditional CoCr alloy. No significant differences in elemental release were noted between NiPdCr and NiCr. Optical microscopic examination showed abundant areas of corrosion in the palladium-containing CoCr alloys after immersion, whereas little difference was observed for the other alloys. Corrosion resistance measured via elemental release was compromised when CoCr was alloyed with palladium, but this effect was not observed with NiCr. © 2011 by the American College of Prosthodontists.

  20. Characterization of Ni-Cr alloys using different casting techniques and molds.

    Science.gov (United States)

    Chen, Wen-Cheng; Teng, Fu-Yuan; Hung, Chun-Cheng

    2014-02-01

    This study differentiated the mechanical properties of nickel-chromium (Ni-Cr) alloys under various casting techniques (different casting molds and casting atmospheres). These techniques were sampled by a sand mold using a centrifugal machine in ambient air (group I) and electromagnetic induction in an automatic argon castimatic casting machine (group II). The specimen casting used a graphite mold by a castimatic casting machine (group III). The characteristics of the Ni-Cr alloys, yield and ultimate tensile strength, bending modulus, microhardness, diffraction phase, grindability, ability to spring back, as well as ground microstructure and pattern under different casting conditions were evaluated. The group III specimens exhibited the highest values in terms of strength, modulus, hardness, and grindability at a grind rate of 500 rpm. Moreover, group III alloys exhibited smaller grain sizes, higher ability to spring back, and greater ductility than those casted by sand investment (groups I and II). The main factor, "casting mold," significantly influenced all mechanical properties. The graphite mold casting of the Ni-Cr dental alloys in a controlled atmosphere argon casting system provided an excellent combination of high mechanical properties and good ability to spring back, and preserved the ductile properties for application in Ni-Cr porcelain-fused system. The results can offer recommendations to assist a prosthetic technician in selecting the appropriate casting techniques to obtain the desired alloy properties. Copyright © 2013 Elsevier B.V. All rights reserved.

  1. [Differential study of the bonding characterization of dental porcelain to Ni-Cr alloys].

    Science.gov (United States)

    Wei, Fang; Zhan, De-song; Wang, Yan-yan

    2008-10-01

    To study the bonding capability when Ni-Cr porcelain alloy was added with Ti, compound rare earth metals and removed the element of Be. Ni-Cr-Ti porcelain alloys manufactured by Institute of Metal Research of Chinese Academy of Sciences were tested. The test alloys were divided into three groups according to whether containing Be and compound rare earth metals or not. And HI BOND Ni-Cr base-metal alloy was chosen as control. The metal-ceramic specimens were prepared for shear test, scanning electron microscope (SEM) and energy spectrum analysis. The shear bond strength of the four groups were analyzed. No significant difference were observed among them (P > 0.05). No crackle was found and they were contacted tightly between the porcelain and metal. The composition and contents of the four groups' interfaces were closed. The shear bond strength of the self-made Ni-Cr-Ti porcelain alloys all can satisfy the clinical requirements. Experimental groups containing Ti, compound rare earth metals and removing the element of Be can be used as better recommendation for clinical practice.

  2. Solute transport during the cyclic oxidation of Ni-Cr-Al alloys. M.S. Thesis

    Science.gov (United States)

    Nesbitt, J. A.

    1982-01-01

    Important requirements for protective coatings of Ni-Cr-Al alloys for gas turbine superalloys are resistance to oxidation accompanied by thermal cycling, resistance to thermal fatigue cracking. The resistance to oxidation accompanied by thermal cycling is discussed. The resistance to thermal fatigue cracking is also considered.

  3. Microstructural evolution and corrosion behavior of directionally solidified FeCoNiCrAl high entropy alloy

    OpenAIRE

    Cui Hongbao; Wang Ying; Wang Jinyong

    2011-01-01

    The FeCoNiCrAl alloys have many potential applications in the fields of structural materials, but few attempts were made to characterize the directional solidification of high entropy alloys. In the present research, the microstructure and corrosion behavior of FeCoNiCrAl high entropy alloy have been investigated under directional solidification. The results show that with increasing solidification rate, the interface morphology of the alloy evolves from planar to cellular and dendritic. The ...

  4. Solute transport and the prediction of breakaway oxidation in gamma + beta Ni-Cr-Al alloys

    Science.gov (United States)

    Nesbitt, J. A.; Heckel, R. W.

    1984-01-01

    The Al transport and the condition leading to breakaway oxidation during the cyclic oxidation of gamma + beta NiCrAl alloys have been studied. The Al concentration/distance profiles were measured after various cyclic oxidation exposures at 1200 C. It was observed that cyclic oxidation results in a decreasing Al concentration at the oxide/metal interface, maintaining a constant flux of Al to the Al2O3 scale. It was also observed that breakaway oxidation occurs when the Al concentration at the oxide/metal interface approaches zero. A numerical model was developed to simulate the diffusional transport of Al and to predict breakaway oxidation in gamma + beta NiCrAl alloys undergoing cyclic oxidation. In a comparison of two alloys with similar oxide spalling characteristics, the numerical model was shown to predict correctly the onset of breakaway oxidation in the higher Al-content alloy.

  5. Corrosive and cytotoxic properties of compact specimens and microparticles of Ni-Cr dental alloy.

    Science.gov (United States)

    Ristic, Ljubisa; Vucevic, Dragana; Radovic, Ljubica; Djordjevic, Snezana; Nikacevic, Milutin; Colic, Miodrag

    2014-04-01

    Nickel-chromium (Ni-Cr) dental alloys have been widely used in prosthodontic practice, but there is a permanent concern about their biocompatibility due to the release of metal ions. This is especially important when Ni-Cr metal microparticles are incorporated into gingival tissue during prosthodontic procedures. Therefore, the aim of this study was to examine and compare the corrosion and cytotoxic properties of compact specimens and microparticles of Ni-Cr dental alloy. Ni-Cr alloy, Remanium CSe bars (4 mm diameter), were made by the standard casting method and then cut into 0.5-mm-thick disks. Metal particles were obtained by scraping the bars using a diamond instrument for crown preparation. The microstructure was observed by an optical microscope. Quantitative determination and morphological and dimensional characterization of metal particles were carried out by a scanning electron microscope and Leica Application Suite software for image analysis. Corrosion was studied by conditioning the alloy specimens in the RPMI 1640 medium, containing 10% fetal calf serum in an incubator with 5% CO2 for 72 hours at 37°C. Inductively coupled plasma-optical emission spectrometry was used to assess metal ion release. The cytotoxity of conditioning medium (CM) was investigated on L929 cells using an MTT test. One-way ANOVA was used for statistical analysis. After casting, the microstructure of the Remanium CSe compact specimen composed of Ni, Cr, Mo, Si, Fe, Al, and Co had a typical dendritic structure. Alloy microparticles had an irregular shape with a wide size range: from less than 1 μm to more than 100 μm. The release of metal ions, especially Ni and Mo from microparticles, was significantly higher, compared to the compact alloy specimen. The CM prepared from compact alloy was not cytotoxic at any tested dilutions, whereas CM from alloy microparticles showed dose-dependent cytotoxicity (90% CM and 45% CM versus control; p < 0.005). Ni-Cr microparticles showed less

  6. Localized Corrosion of a Neutron Absorbing Ni-Cr-Mo-Gd Alloy

    Energy Technology Data Exchange (ETDEWEB)

    R.E. Mizia; T. E. Lister; P. J. Pinhero; T. L. Trowbridge

    2005-04-01

    The National Spent Nuclear Fuel Program, located at the Idaho National Laboratory (INL), has developed a new nickel-chromium-molybdenum-gadolinium structural alloy for storage and long-term disposal of spent nuclear fuel (SNF). The new alloy will be used for SNF storage container inserts for nuclear criticality control. Gadolinium has been chosen as the neutron absorption alloying element due to its high thermal neutron absorption cross section. This alloy must be resistant to localized corrosion when exposed to postulated Yucca Mountain in-package chemistries. The corrosion resistance properties of three experimental heats of this alloy are presented. The alloys performance are be compared to Alloy 22 and borated stainless steel. The results show that initially the new Ni-Cr-Mo-Gd alloy is less resistant to corrosion as compared to another Ni-Cr-Mo-Gd alloy (Alloy 22); but when the secondary phase that contains gadolinium (gadolinide) is dissolved, the alloy surface becomes passive. The focus of this work is to qualify these gadolinium containing materials for ASME code qualification and acceptance in the Yucca Mountain Repository.

  7. Microstructural evolution and corrosion behavior of directionally solidified FeCoNiCrAl high entropy alloy

    Directory of Open Access Journals (Sweden)

    Cui Hongbao

    2011-08-01

    Full Text Available The FeCoNiCrAl alloys have many potential applications in the fields of structural materials, but few attempts were made to characterize the directional solidification of high entropy alloys. In the present research, the microstructure and corrosion behavior of FeCoNiCrAl high entropy alloy have been investigated under directional solidification. The results show that with increasing solidification rate, the interface morphology of the alloy evolves from planar to cellular and dendritic. The electrochemical experiment results demonstrate that the corrosion products of both non-directionally and directionally solidified FeCoNiCrAl alloys appear as rectangular blocks in phases which Cr and Fe are enriched, while Al and Ni are depleted, suggesting that Al and Ni are dissolved into the NaCl solution. Comparison of the potentiodynamic polarization behaviors between the two differently solidified FeCoNiCrAl high entropy alloys in a 3.5%NaCl solution shows that the corrosion resistance of directionally solidified FeCoNiCrAl alloy is superior to that of the non-directionally solidified FeCoNiCrAl alloy.

  8. Microstructural evidence of presence of beryllium in Ni-Cr alloys for dental prostheses; Evidencia microestrutural da presenca de berilio em ligas Ni-Cr para proteses dentarias

    Energy Technology Data Exchange (ETDEWEB)

    Alkmin, L.B.; Nunes, C.A., E-mail: lba@ppgem.eel.usp.b [Universidade de Sao Paulo (EEL/USP), Lorena, SP (Brazil). Escola de Engenharia; Coelho, G.C. [Centro Universitario de Volta Redonda (UNIFOA), Volta Redonda, RJ (Brazil); Santos, C. [Protmat Materiais Avancados, Guaratingueta, SP (Brazil)

    2010-07-01

    This study aimed to characterize the microstructure of commercial Ni-Cr alloys for dental prosthesis, with special focus on those containing Be. For this, the materials were characterized in terms of chemical composition, phases and melting point temperature. The following techniques were used: X-ray fluorescence, ICP-OES, scanning electron microscopy, electron probe microanalysis, X-ray diffraction and differential thermal analysis. The results clearly showed the presence of a typical eutectic, formed by the Ni{sub ss} and NiBe phases in those alloys containing Be, which can be considered a 'fingerprint' of the presence of this element in these alloys. (author)

  9. Microstructure and wear behaviors of laser clad NiCr/Cr3C2-WS2 high temperature self-lubricating wear-resistant composite coating

    Science.gov (United States)

    Yang, Mao-Sheng; Liu, Xiu-Bo; Fan, Ji-Wei; He, Xiang-Ming; Shi, Shi-Hong; Fu, Ge-Yan; Wang, Ming-Di; Chen, Shu-Fa

    2012-02-01

    The high temperature self-lubricating wear-resistant NiCr/Cr3C2-30%WS2 coating and wear-resistant NiCr/Cr3C2 coating were fabricated on 0Cr18Ni9 austenitic stainless steel by laser cladding. Phase constitutions and microstructures were investigated, and the tribological properties were evaluated using a ball-on-disc wear tester under dry sliding condition at room-temperature (17 °C), 300 °C and 600 °C, respectively. Results indicated that the laser clad NiCr/Cr3C2 coating consisted of Cr7C3 primary phase and γ-(Fe,Ni)/Cr7C3 eutectic colony, while the coating added with WS2 was mainly composed of Cr7C3 and (Cr,W)C carbides, with the lubricating WS2 and CrS sulfides as the minor phases. The wear tests showed that the friction coefficients of two coatings both decrease with the increasing temperature, while the both wear rates increase. The friction coefficient of laser clad NiCr/Cr3C2-30%WS2 is lower than the coating without WS2 whatever at room-temperature, 300 °C, 600 °C, but its wear rate is only lower at 300 °C. It is considered that the laser clad NiCr/Cr3C2-30%WS2 composite coating has good combination of anti-wear and friction-reducing capabilities at room-temperature up to 300 °C.

  10. Two feasible approaches to enhance the wear behaviors of NiCrBSi coating in atmosphere and aqueous environments

    Science.gov (United States)

    Ye, Yuwei; Wang, Chunting; Zheng, Wenru; Xiong, Wei; Wang, Yongxin; Li, Xiaogang

    2017-09-01

    NiCrBSi coating was deposited successfully on the surface of 316 stainless steel substrate by means of plasma spraying. The microstructures and mechanical property were analyzed by scanning electron microscopy, x-ray diffraction, and a Vickers hardness tester. The wear performances of the coatings sliding against the GCr15 ball under ambient air and water conditions were investigated, and two feasible approaches (tungsten carbide (WC)-doping and heat treatment) were used to improve the tribological performance. Results showed that the hardness of the NiCrBSi coating increased by 12.5% and 28.5% and the porosity decreased by 26.1% and 47.8%, respectively, after WC-doping and heat treatment. During dry friction, the friction coefficient and wear rate of the NiCrBSi coating were about 0.47 and 1.4  ×  10-5 mm3 N-1 m-1, respectively. These values were higher than those obtained on other coatings. In water conditions, all coatings showed a lower friction and wear rate than that in ambient air, which was as a result of the lubrication effect of water. Significantly, with WC-doping and heat treatment, the friction coefficients of both coatings were about 18.5% and 36.7%, respectively, lower than that of the NiCrBSi coating. Furthermore, the wear rates of both coatings were about 20% and 70%, respectively, lower than that of the NiCrBSi coating.

  11. Microhardness of Ni-Cr alloys under different casting conditions Microdureza de ligas de Ni-Cr fundidas sob diferentes condições

    Directory of Open Access Journals (Sweden)

    José Roberto de Oliveira Bauer

    2006-03-01

    Full Text Available This study evaluated the microhardness of Ni-Cr alloys used in fixed prosthodontics after casting under different conditions. The casting conditions were: (1-flame/air torch flame made of a gas/oxygen mixture and centrifugal casting machine in a non-controlled casting environment; (2-induction/argon electromagnetic induction in an environment controlled with argon; (3-induction/vacuum electromagnetic induction in a vacuum environment; (4-induction/air electromagnetic induction in a non-controlled casting environment. The 3 alloys used were Ni-Cr-Mo-Ti, Ni-Cr-Mo-Be, and Ni-Cr-Mo-Nb. Four castings with 5 cylindrical, 15 mm-long specimens (diameter: 1.6 mm in each casting ring were prepared. After casting, the specimens were embedded in resin and polished for Vickers microhardness (VH measurements in a Shimadzu HMV-2 (1,000 g for 10 s. A total of 5 indentations were done for each ring, one in each specimen. The data was subjected to two-way ANOVA and Tukey's multiple comparison tests (alpha = 0.05. The VH values of Ni-Cr-Mo-Ti (422 ± 7.8 were statistically higher (p 0.05 and lower than the values obtained in the conditions induction/air and flame/air torch (p 0.05. The microhardness of the alloys is influenced by their composition and casting method. The hardness of the Ni-Cr alloys was higher when they were cast with the induction/air and flame/air torch methods.Este estudo avaliou a microdureza de ligas de Ni-Cr usadas em prótese fixa fundidas sob diferentes condições. As condições de fundição foram: (1-maçarico chama composta por uma mistura de gás/oxigênio e centrífuga sem o controle do ambiente de fundição; (2-indução/argônio indução eletromagnética com o ambiente controlado com argônio; (3-indução/vácuo indução eletromagnética com o ambiente sob vácuo; (4-indução/ar indução eletromagnética sem o controle da atmosfera. Foram utilizadas três ligas: Ni-Cr-Mo-Ti, Ni-Cr-Mo-Be e Ni-Cr-Mo-Nb. Foram realizadas 4

  12. A Study of Thin Film Resistors Prepared Using Ni-Cr-Si-Al-Ta High Entropy Alloy

    OpenAIRE

    Ruei-Cheng Lin; Tai-Kuang Lee; Der-Ho Wu; Ying-Chieh Lee

    2015-01-01

    Ni-Cr-Si-Al-Ta resistive thin films were prepared on glass and Al2O3 substrates by DC magnetron cosputtering from targets of Ni0.35-Cr0.25-Si0.2-Al0.2 casting alloy and Ta metal. Electrical properties and microstructures of Ni-Cr-Si-Al-Ta films under different sputtering powers and annealing temperatures were investigated. The phase evolution, microstructure, and composition of Ni-Cr-Si-Al-Ta films were characterized by X-ray diffraction (XRD), transmission electron microscopy (TEM), and Auge...

  13. Stacking fault energy measurements in solid solution strengthened Ni-Cr-Fe alloys using synchrotron radiation

    Energy Technology Data Exchange (ETDEWEB)

    Unfried-Silgado, Jimy [Metals Characterization and Processing Laboratory, Brazilian Nanothecnology National Laboratory - CNPEM/ABTLuS, Caixa Postal 6192, CEP 13083-970, Campinas, Sao Paulo (Brazil); Universidade Estadual de Campinas UNICAMP, Faculdade de Engenharia Mecanica FEM, Campinas (Brazil); Universidad Autonoma del Caribe, Grupo IMTEF, Ingenieria Mecanica, Barranquilla (Colombia); Wu, Leonardo [Metals Characterization and Processing Laboratory, Brazilian Nanothecnology National Laboratory - CNPEM/ABTLuS, Caixa Postal 6192, CEP 13083-970, Campinas, Sao Paulo (Brazil); Furlan Ferreira, Fabio [Universidade Federal do ABC, Centro de Ciencias Naturais e Humanas (CCNH), Sao Paulo (Brazil); Mario Garzon, Carlos [Universidad Nacional de Colombia, Departamento de Fisica, Bogota (Colombia); Ramirez, Antonio J, E-mail: antonio.ramirez@lnnano.org.br [Metals Characterization and Processing Laboratory, Brazilian Nanothecnology National Laboratory - CNPEM/ABTLuS, Caixa Postal 6192, CEP 13083-970, Campinas, Sao Paulo (Brazil)

    2012-12-15

    The stacking fault energy (SFE) in a set of experimental Ni-Cr-Fe alloys was determined using line profile analysis on synchrotron X-ray diffraction measurements. The methodology used here is supported by the Warren-Averbach calculations and the relationships among the stacking fault probability ({alpha}) and the mean-square microstrain (<{epsilon}{sup 2}{sub L}>). These parameters were obtained experimentally from cold-worked and annealed specimens extracted from the set of studied Ni-alloys. The obtained results show that the SFE in these alloys is strongly influenced by the kind and quantity of addition elements. Different effects due to the action of carbide-forming elements and the solid solution hardening elements on the SFE are discussed here. The simultaneous addition of Nb, Hf, and, Mo, in the studied Ni-Cr-Fe alloys have generated the stronger decreasing of the SFE. The relationships between SFE and the contributions on electronic structure from each element of additions were established.

  14. Kekuatan perlekatan geser semen ionomer kaca terhadap dentin dan NiCr alloy (Shear bond strenght of glass ionomer cement in dentin and NiCr alloy

    Directory of Open Access Journals (Sweden)

    Mira Leonita

    2006-03-01

    Full Text Available Glass ionomer cements were used broadly in restorative dentistry. That’s why researchers always try to invent new form of glass ionomer cement. The newest invention was the paste-paste formulation. Shear bond strenght of powder-liquid glass ionomer cement and paste-paste glass ionomer cement in dentin and NiCr alloy was tested to 4 groups of samples. Each group consisted contain 6 samples that were shaped into cylinder with 4 mm of diameter and 5 mm of height. Group A was dentin with powder-liquid glass ionomer cement, group B was dentin with paste-paste glass ionomer cement, group C was alloy with powder-liquid glass ionomer cement, and group D was alloy with paste-paste glass ionomer cement. Each sample in each group was tested with Autograph. The datas were analyzed statistically using T-test with level of signficance 0.05. The result showed that powder-liquid glass ionomer cement shear bond strenght was 211 N and paste-paste glass ionomer cement was 166.92 N. That showed that powder-liquid glass ionomer cement had a better shear bond strenght.

  15. An evaluation of mechanical and high-temperature corrosion properties of Ni-Cr alloy with composition of alloying elements

    Energy Technology Data Exchange (ETDEWEB)

    Jung, Sujin; Kim, Dongjin [Korea Atomic Energy Research Institute, Daejeon (Korea, Republic of)

    2014-05-15

    Helium is used as a coolant in a VHTR owing to its high thermal conductivity, inertness, and low neutron absorption. However, helium inevitably includes impurities that create an imbalance in the surface reactivity at the interface of the coolant and the exposed materials. As the Alloy 617 has been exposed to high temperatures at 950 .deg. C in the impure helium environment of a VHTR, degradation of material is accelerated and mechanical properties decreased. An alloy superior to alloy 617 should be developed. In this study, the mechanical and high-temperature corrosion properties for Ni-Cr alloys fabricated in laboratory were evaluated as a function of the grain boundary strengthening and alloying element composition. The mechanical property and corrosion property for Ni-Cr alloys fabricated in a laboratory were evaluated as a function of the main element composition. The ductility was increased and decreased by increasing the amount of Mo and Cr, respectively. Surface oxide was detached during the corrosion test, because there was not aluminum element in the alloy. Aluminum seems to act as an anti-corrosive role in Ni-based alloy. In conclusion, the addition of Al into the alloy is required to improvement of high temperature corrosion resistance.

  16. A Study of Thin Film Resistors Prepared Using Ni-Cr-Si-Al-Ta High Entropy Alloy

    Directory of Open Access Journals (Sweden)

    Ruei-Cheng Lin

    2015-01-01

    Full Text Available Ni-Cr-Si-Al-Ta resistive thin films were prepared on glass and Al2O3 substrates by DC magnetron cosputtering from targets of Ni0.35-Cr0.25-Si0.2-Al0.2 casting alloy and Ta metal. Electrical properties and microstructures of Ni-Cr-Si-Al-Ta films under different sputtering powers and annealing temperatures were investigated. The phase evolution, microstructure, and composition of Ni-Cr-Si-Al-Ta films were characterized by X-ray diffraction (XRD, transmission electron microscopy (TEM, and Auger electron spectroscopy (AES. When the annealing temperature was set to 300°C, the Ni-Cr-Si-Al-Ta films with an amorphous structure were observed. When the annealing temperature was at 500°C, the Ni-Cr-Si-Al-Ta films crystallized into Al0.9Ni4.22, Cr2Ta, and Ta5Si3 phases. The Ni-Cr-Si-Al-Ta films deposited at 100 W and annealed at 300°C which exhibited the higher resistivity 2215 μΩ-cm with −10 ppm/°C of temperature coefficient of resistance (TCR.

  17. Low-cost Fe--Ni--Cr alloys for high temperature valve applications

    Science.gov (United States)

    Muralidharan, Govindarajan

    2017-03-28

    An Fe--Ni--Cr alloy is composed essentially of, in terms of weight percent: 1 to 3.5 Al, up to 2 Co, 15 to 19.5 Cr, up to 2 Cu, 23 to 40 Fe, up to 0.3 Hf, up to 4 Mn, 0.15 to 2 Mo, up to 0.15 Si, up to 1.05 Ta, 2.8 to 4.3 Ti, up to 0.5 W, up to 0.06 Zr, 0.02 to 0.15 C, 0.0001 to 0.007 N, balance Ni, wherein, in terms of atomic percent: 6.5.ltoreq.Al+Ti+Zr+Hf+Ta.ltoreq.10, 0.33.ltoreq.Al/(Al+Ti+Zr+Hf+Ta).ltoreq.0.065, 4.ltoreq.(Fe+Cr)/(Al+Ti+Zr+Hf+Ta).ltoreq.10, the alloy being essentially free of Nb and V.

  18. The effect of recasting on biological properties of Ni-Cr dental alloy

    Directory of Open Access Journals (Sweden)

    Čairović Aleksandra

    2016-01-01

    Full Text Available Introduction. Increases in market prices of gold over the last 20 years have led to expansion of basic dental alloys, which, primarily due to their good mechanical properties and acceptable prices, have found their place in everyday dental practice. However, within the procedure of making dental prosthetic restorations, the alloys are melted and cast, which leads to changes in their physical, mechanical and biological properties. Objective. The objective of the study was to test biocompatibility of a Ni-Cr dental alloy (WIRON 99 depending on the number of melting and casting processes. Methods. The working method included the testing of cytotoxicity of the alloy obtained by casting after one, after four, and after eight successive processes of melting. Cytotoxicity of samples was tested by means of a 24-hour and a three-day cytotoxicity test, done on L929 fibroblasts. Results. A repeatedly melted and cast alloy shows a reduced biocompatibility and causes specific responses of the tissues in the surrounding area. Since the cytotoxic effect is more significant in the extended contact with the culture cells, a three-day cytotoxicity test showed discrete changes which were the indicator of cell growth inhibition in the cell culture. Conclusion. The obtained results confirm the working hypothesis that repeated alloy melting and casting will decrease biocompatibility of dental alloys and will lead to specific responses of the tissue in the surrounding area.

  19. Effect of casting atmosphere on the marginal deficiency and misfit of Ni-Cr alloys with and without beryllium.

    Science.gov (United States)

    da Silva, Leandro J; Leal, Monica B; Valente, Mariana L C; de Castro, Denise T; Pagnano, Valéria O; Dos Reis, Andréa C; Bezzon, Osvaldo L

    2017-07-01

    The marginal adaptation of prosthetic crowns is still a significant clinical problem. The purpose of this in vitro study was to evaluate the marginal deficiency and misfit of Ni-Cr alloys with and without beryllium under different casting conditions. Four casting conditions were selected: flame-torch, induction/argon, induction/vacuum, and induction/air; and 2 alloys were used, Ni-Cr-Be and Ni-Cr. For each group, 10 metal specimens were prepared. Silicone indirect impressions and analysis of the degree of rounding were used to evaluate the marginal deficiencies of metal copings, and a standardized device for the setting pressure associated with optical microscopy was used to analyze the marginal misfit. Results were evaluated with 2-way ANOVA (α=.05), followed by the Tukey honest significant difference post hoc test, and the Pearson correlation test (α=.05). Alloy (Pcasting technique (Pcast using the torch technique showed the highest marginal deficiency, and the Ni-Cr-Be cast in a controlled argon atmosphere showed the lowest (Pcasting techniques (P=.206) did not affect the marginal misfit, but significant differences were found in the interaction (P=.001); the lowest misfit was achieved using the Ni-Cr-Be, and the highest misfit occurred with the molten Ni-Cr, using the cast torch technique. No correlation was found between deficiency and marginal misfit (r=.04, P=.69). The interactions demonstrated that the alloy containing beryllium that was cast in an argon atmosphere led to reduced marginal deficiency. Improved marginal adaptation can be achieved for the same alloy by using the torch technique. Copyright © 2016 Editorial Council for the Journal of Prosthetic Dentistry. Published by Elsevier Inc. All rights reserved.

  20. Selective internal oxidation in Ni-Cr-Fe alloys during exposure in hydrogenated steam

    Energy Technology Data Exchange (ETDEWEB)

    Was, G.S.; Capell, B.M. [Univ. of Michigan, Ann Arbor, Michigan (United States)

    2007-07-01

    Selective internal oxidation (SIO) in hydrogenated steam was observed to occur in high-purity Ni-Cr-Fe alloys. Five alloys (Ni-9Fe, Ni-5Cr, Ni-5Cr-9Fe, Ni-16Cr-9Fe and Ni-30Cr-9Fe) were exposed to hydrogen-to-water vapor partial pressure ratios (PPR) of 0.09 and 0.5 at 400{sup o}C. The Ni-9Fe, Ni-5Cr and Ni-5Cr-9Fe alloys formed a uniform Ni(OH){sub 2} film at a PPR up to 0.09 and the higher chromium alloys formed chromium-rich oxide films over the entire PPR range studied. Intergranular oxides formed by oxygen diffusion down the grain boundary. The formation of grain boundary chromium oxides is correlated with cracked grain boundary fraction and crack growth rate at 400{sup o}C. The observation of grain boundary oxides in stressed and unstressed samples as well as the influence of alloy content on intergranular (IG) cracking and oxidation support SIO as a mechanism for intergranular stress corrosion cracking (IGSCC). (author)

  1. Evaluation on the Corrosion of the Three Ni-Cr Alloys with Different Composition

    Directory of Open Access Journals (Sweden)

    Srinivasa B. Rao

    2011-01-01

    Full Text Available Dental casting alloys are widely used in contact with oral tissue for many years now. With the development of new dental alloys over the past 15 years, many questions remain unanswered about their biologic safety. Concepts and current issues concerning the response to the biologic effects of dental casting alloys are presented. In this paper, samples of three commercially available nickel-chrome (Ni-cr casting alloys (Dentaurum, Bego, Sankin were taken to assess their corrosion behavior, using potentiodynamic polarization method (electrochemical method with fusayama artificial saliva as an electrolyte medium to check for their biocompatibility. The parameters for corrosion rate and corrosion resistance were obtained from computer-controlled corrosion schematic instrument, namely, potentiostat through corrosion software (power CV. The results obtained were analyzed by classic Tafel analysis. Statistical analysis was done by Student's -test and ANOVA test. It was concluded that Dentarum and Bego showed satisfactory corrosive behavior, with exception of Sankin which depicted higher corrosion rate and least resistance to corrosion. Thus, the selection of an alloy should be made on the basis of corrosion resistance and biologic data from dental manufactures.

  2. Microstructure and Phase Formation in a Rapidly Solidified Laser-Deposited Ni-Cr-B-Si-C Hardfacing Alloy

    NARCIS (Netherlands)

    Hemmati, Ismail; Ocelik, Vaclav; Csach, Kornel; de Hosson, Jeff Th M.

    In this study, microstructural evolutions and phase selection phenomena during laser deposition of a hardfacing Ni-Cr-B-Si-C alloy at different processing conditions are experimentally investigated. The results show that even minor variations in the thermal conditions during solidification can

  3. Kinetics and Grain Boundary Selectivity of Discontinuous Precipitation in Binary Ni-Cr Alloy

    Science.gov (United States)

    Keskar, N.; Pattanaik, A. K.; Mani Krishna, K. V.; Srivastava, D.; Dey, G. K.

    2017-06-01

    A supersaturated Ni-Cr alloy (42 wt pct Cr) was subjected to a series of aging heat treatments in the two-phase region in the temperature range of 923 K to 1123 K (650 °C to 850 °C) for different time periods. The resultant microstructures were seen to be composed of varying volume fractions of continuous (CP) and discontinuous precipitation (DP). The DP dominated at lower temperatures, while CP dominated at higher temperatures and the expected DP termination temperature was estimated to be 1138 K (865 °C). The kinetics of DP followed the Turnbull model at lower temperatures and the Aaronson-Liu model at higher temperatures. The nucleation and growth of DP cells, which occurred via the `precipitate driven grain boundary migration,' was seen to be a strong function of the nature of the participating grain boundaries.

  4. Bond strength of resin cements to Co-Cr and Ni-Cr metal alloys using adhesive primers.

    Science.gov (United States)

    Di Francescantonio, Marina; de Oliveira, Marcelo Tavares; Garcia, Rubens Nazareno; Romanini, José Carlos; da Silva, Nelson Renato França Alves; Giannini, Marcelo

    2010-02-01

    The aim of this study was to evaluate the effectiveness of adhesive primers (APs) applied to Co-Cr and Ni-Cr metal alloys on the bond strength of resin cements to alloys. Eight cementing systems were evaluated, consisting of four resin cements (Bistite II DC, LinkMax, Panavia F 2.0, RelyX Unicem) with or without their respective APs (Metaltite, Metal Primer II, Alloy Primer, Ceramic Primer). The two types of dental alloys (Co-Cr, Ni-Cr) were cast in plate specimens (10 x 5 x 1 mm(3)) from resin patterns. After casting, the plates were sandblasted with aluminum oxide (100 microm) and randomly divided into eight groups (n = 6). Each surface to be bonded was treated with one of eight cementing systems. Three resin cement cylinders (0.5 mm high, 0.75 mm diameter) were built on each bonded metal alloy surface, using a Tygon tubing mold. After water storage for 24 hours, specimens were subjected to micro-shear testing. Data were statistically analyzed by two-way ANOVA and Tukey's studentized range test. The application of Metal Primer II resulted in a significantly higher bond strength for LinkMax resin cement when applied in both metal alloys. In general, the cementing systems had higher bond strengths in Co-Cr alloy than in Ni-Cr. The use of AP between alloy metal surfaces and resin cements did not increase the bond strength for most cementing systems evaluated.

  5. Material properties of Ni-Cr-Al alloy and design of a 4 GPa class non-magnetic high-pressure cell

    Energy Technology Data Exchange (ETDEWEB)

    Uwatoko, Yoshiya [Institute for Solid State Physics, University of Tokyo, Kashiwa 277-8581 (Japan); Todo, Sakae [Institute for Solid State Physics, University of Tokyo, Kashiwa 277-8581 (Japan); Ueda, Kazuhiro [Department of Physics, Saitama University, Urawa 338-8570 (Japan); Uchida, Ahimusa [Department of Physics, Saitama University, Urawa 338-8570 (Japan); Kosaka, Masashi [Department of Physics, Saitama University, Urawa 338-8570 (Japan); Mori, Nobuo [Department of Physics, Saitama University, Urawa 338-8570 (Japan); Matsumoto, Takehiko [National Institute for Materials Science, Tsukuba 305-0047 (Japan)

    2002-11-11

    The Ni-Cr-Al Russian alloy was prepared. Its magnetic and mechanical properties were better than those of MP35N alloy. We fabricated the a piston-cylinder-type hybrid high-pressure cell using the Ni-Cr-Al alloy. It has been found that the maximum working pressure can be repeatedly raised to 3.5 GPa at T = 2 K without any difficulties.

  6. Material properties of Ni-Cr-Al alloy and design of a 4 GPa class non-magnetic high-pressure cell

    CERN Document Server

    Uwatoko, Y; Ueda, K; Uchida, A; Kosaka, M; Mori, N; Matsumoto, T

    2002-01-01

    The Ni-Cr-Al Russian alloy was prepared. Its magnetic and mechanical properties were better than those of MP35N alloy. We fabricated the a piston-cylinder-type hybrid high-pressure cell using the Ni-Cr-Al alloy. It has been found that the maximum working pressure can be repeatedly raised to 3.5 GPa at T = 2 K without any difficulties.

  7. The effect of particle size on the heat affected zone during laser cladding of Ni-Cr-Si-B alloy on C45 carbon steel

    Science.gov (United States)

    Tanigawa, Daichi; Abe, Nobuyuki; Tsukamoto, Masahiro; Hayashi, Yoshihiko; Yamazaki, Hiroyuki; Tatsumi, Yoshihiro; Yoneyama, Mikio

    2018-02-01

    Laser cladding is one of the most useful surface coating methods for improving the wear and corrosion resistance of material surfaces. Although the heat input associated with laser cladding is small, a heat affected zone (HAZ) is still generated within the substrate because this is a thermal process. In order to reduce the area of the HAZ, the heat input must therefore be reduced. In the present study, we examined the effects of the powdered raw material particle size on the heat input and the extent of the HAZ during powder bed laser cladding. Ni-Cr-Si-B alloy layers were produced on C45 carbon steel substrates in conjunction with alloy powders having average particle sizes of 30, 40 and 55 μm, while measuring the HAZ area by optical microscopy. The heat input required for layer formation was found to decrease as smaller particles were used, such that the HAZ area was also reduced.

  8. Corrosion behaviour and surface analysis of a Co-Cr and two Ni-Cr dental alloys before and after simulated porcelain firing.

    Science.gov (United States)

    Qiu, Jing; Yu, Wei-Qiang; Zhang, Fu-Qiang; Smales, Roger J; Zhang, Yi-Lin; Lu, Chun-Hui

    2011-02-01

    This study evaluated the corrosion behaviour and surface properties of a commercial cobalt-chromium (Co-Cr) alloy and two nickel-chromium (Ni-Cr) alloys [beryllium (Be)-free and Be-containing] before and after a simulated porcelain-firing process. Before porcelain firing, the microstructure, surface composition and hardness, electrochemical corrosion properties, and metal-ion release of as-cast alloy specimens were examined. After firing, similar alloy specimens were examined for the same properties. In both as-cast and fired conditions, the Co-Cr alloy (Wirobond C) showed significantly more resistance to corrosion than the two Ni-Cr alloys. After firing, the corrosion rate of the Be-free Ni-Cr alloy (Stellite N9) increased significantly, which corresponded to a reduction in the levels of Cr, molybdenum (Mo), and Ni in the surface oxides and to a reduction in the thickness of the surface oxide film. The corrosion properties of the Co-Cr alloy and the Be-containing Ni-Cr alloy (ChangPing) were not significantly affected by the firing process. Porcelain firing also changed the microstructure and microhardness values of the alloys, and there were increases in the release of Co and Ni ions, especially for Ni from the Be-free Ni-Cr alloy. Thus, the corrosion rate of the Be-free Ni-Cr alloy increased significantly after porcelain firing, whereas the firing process had little effect on the corrosion susceptibility of the Co-Cr alloy and the Be-containing Ni-Cr alloy. © 2011 Eur J Oral Sci.

  9. Influence of Plasma Transferred Arc Process Parameters on Structure and Mechanical Properties of Wear Resistive NiCrBSi-WC/Co Coatings

    Directory of Open Access Journals (Sweden)

    Eitvydas GRUZDYS

    2011-07-01

    Full Text Available Self-fluxing NiCrBSi and related coatings received considerable interest due to their good wear as well as corrosion resistance at moderate and elevated temperatures. Hard tungsten carbide (WC particles can be included in NiCrBSi for further increase of the coating hardness and abrasive wear resistance. Flame spray technique is widely used for fabrication of NiCrBSi films. However, in such a case, subsequent remelting of the deposited coatings by flame, arc discharge or high power laser beam is necessary. In present study NiCrBSi-WC/Co coatings were formed using plasma transferred arc process. By adjusting plasma parameters, such as current, plasma gas flow, shielding gas flow, a number of coatings were formed on steel substrates. Structure of the coatings was investigated using X-ray diffractometry. Microstructure of cross-sectioned coatings was examined using scanning electron microscopy. Hardness of the coating was evaluated by means of the Vickers hardness tests. Wear tests were also performed on specimens to determine resistance to abrasive wear. Acquired results allowed estimating the influence of the deposition process parameters on structure and mechanical properties of the coatings.http://dx.doi.org/10.5755/j01.ms.17.2.482

  10. Improvement in wear and corrosion resistance of AISI 1020 steel by high velocity oxy-fuel spray coating containing Ni-Cr-B-Si-Fe-C

    Science.gov (United States)

    Prince, M.; Thanu, A. Justin; Gopalakrishnan, P.

    2012-04-01

    In this investigation, AISI 1020 low carbon steel has been selected as the base material. The Ni based super alloy powder NiCrBSiFeC was sprayed on the base material using high velocity oxy-fuel spraying (HVOF) technique. The thickness of the coating was approximately 0.5 mm (500 μm). The coating was characterized using optical microscopy, Vickers microhardness testing, X-ray diffraction technique and scanning electron microscopy. Dry sliding wear tests were carried out at 3 m/s sliding speed under the load of 10 N for 1000 m sliding distance at various temperatures i.e., 35° C, 250° C and 350° C. The corrosion test was carried out in 1 M copper chloride in acetic acid solution. The polarization studies were also conducted for both base material and coating. The improvement in microhardness from 1.72 GPa (175 HV0.05) to 10.54 GPa (1075 HV0.05) was observed. The coatings exhibited 3-6 times improved wear resistance as compared with base material. Also, the corrosion rate was reduced by 3.5 times due to the presence of coatings.

  11. Corrosion in artificial saliva of a Ni-Cr-based dental alloy joined by TIG welding and conventional brazing.

    Science.gov (United States)

    Matos, Irma C; Bastos, Ivan N; Diniz, Marília G; de Miranda, Mauro S

    2015-08-01

    Fixed prosthesis and partial dental prosthesis frameworks are usually made from welded Ni-Cr-based alloys. These structures can corrode in saliva and have to be investigated to establish their safety. The purpose of this study was to evaluate the corrosion behavior of joints joined by tungsten inert gas (TIG) welding and conventional brazing in specimens made of commercial Ni-Cr alloy in Fusayama artificial saliva at 37°C (pH 2.5 and 5.5). Eighteen Ni-Cr base metal specimens were cast and welded by brazing or tungsten inert gas methods. The specimens were divided into 3 groups (base metal, 2 welded specimens), and the composition and microstructure were qualitatively evaluated. The results of potential corrosion and corrosion current density were analyzed with a 1-way analysis of variance and the Tukey test for pairwise comparisons (α=.05). Base metal and tungsten inert gas welded material showed equivalent results in electrochemical corrosion tests, while the air-torched specimens exhibited low corrosion resistance. The performance was worst at pH 2.5. These results suggest that tungsten inert gas is a suitable welding process for use in dentistry, because the final microstructure does not reduce the corrosion resistance in artificial saliva at 37°C, even in a corrosion-testing medium that facilitates galvanic corrosion processes. Moreover, the corrosion current density of brazed Ni-Cr alloy joints was significantly higher (Pwelded joints. Copyright © 2015 Editorial Council for the Journal of Prosthetic Dentistry. Published by Elsevier Inc. All rights reserved.

  12. Microstructure and Sliding Wear Performance of Cr7C3-(Ni,Cr)3(Al,Cr) Coating Deposited from Cr7C3 In Situ Formed Atomized Powder

    Science.gov (United States)

    Zhu, Hong-Bin; Shen, Jie; Gao, Feng; Yu, Yueguang; Li, Changhai

    2017-01-01

    This work is aimed at developing a new type of Cr7C3-(Ni,Cr)3(Al,Cr) coating for parts used in heavy-duty diesel engines. The feedstock, in which the stripe-shaped Cr7C3 was in situ formed, was firstly prepared by vacuum melting and gas atomization and then subjected by high-velocity oxy-fuel spraying to form the coatings. The carbon content, microstructure and phase constitution of the powders, as well as the sprayed coatings, were analyzed by chemical analysis, SEM and XRD. The hardness and sliding wear performance of the sprayed coatings were also tested and compared to a commercial Cr3C2-NiCr coating used on piston rings. The results showed that the content of carbon in feedstock was almost the same as designed, and that the volume content of in situ formed Cr7C3 was increased with carbon and chromium added. The major phases of the powders and sprayed coatings are Cr7C3 and Cr-alloyed Ni3Al. Only a small amount of carbon lost during the spraying process. As Cr7C3 content increased in the coatings, the microhardness at room temperature was firstly increased to about 1000Hv0.3. The microhardness of the coatings stayed almost constant, while the testing temperature was raised up to 700 °C for 0.5 h, which illustrates the potential application of the investigated coatings under high temperature conditions. The coatings containing 70 and 77 vol.% Cr7C3 showed the most promising wear resistance, lower friction coefficient and better tribological compatibility to gray cast iron counterpart than other tested Cr7C3-(Ni,Cr)3(Al,Cr) coatings and the reference Cr3C2-NiCr coating.

  13. Microstructural Characterization of Clad Interface in Welds of Ni-Cr-Mo High Strength Low Alloy Steel

    Energy Technology Data Exchange (ETDEWEB)

    Kim, Hong-Eun; Kim, Min-Chul; Lee, Ho-Jin; Kim, Keong-Ho [KAERI, Daejeon (Korea, Republic of); Lee, Ki-Hyoung [KAIST, Daejeon (Korea, Republic of); Lee, Chang-Hee [Hanyang Univ., Seoul (Korea, Republic of)

    2011-08-15

    SA508 Gr.4N Ni-Cr-Mo low alloy steel, in which Ni and Cr contents are higher than in commercial SA508 Gr.3 Mn-Mo-Ni low alloy steels, may be a candidate reactor pressure vessel (RPV) material with higher strength and toughness from its tempered martensitic microstructure. The inner surface of the RPV is weld-cladded with stainless steels to prevent corrosion. The goal of this study is to evaluate the microstructural properties of the clad interface between Ni-Cr-Mo low alloy steel and stainless weldment, and the effects of post weld heat treatment (PWHT) on the properties. The properties of the clad interface were compared with those of commercial Mn-Mo-Ni low alloy steel. Multi-layer welding of model alloys with ER308L and ER309L stainless steel by the SAW method was performed, and then PWHT was conducted at 610°C for 30 h. The microstructural changes of the clad interface were analyzed using OM, SEM and TEM, and micro-Vickers hardness tests were performed. Before PWHT, the heat affected zone (HAZ) showed higher hardness than base and weld metals due to formation of martensite after welding in both steels. In addition, the hardness of the HAZ in Ni-Cr-Mo low alloy steel was higher than that in Mn-Mo-Ni low alloy steel due to a comparatively high martensite fraction. The hardness of the HAZ decreased after PWHT in both steels, but the dark region was formed near the fusion line in which the hardness was locally high. In the case of Mn-Mo-Ni low alloy steel, formation of fine Cr-carbides in the weld region near the fusion line by diffusion of C from the base metal resulted in locally high hardness in the dark region. However, the precipitates of the region in the Ni-Cr-Mo low alloy steel were similar to that in the base metal, and the hardness in the region was not greatly different from that in the base metal.

  14. Corrosion Behavior of NiCrFe Alloy 600 in High Temperature, Hydrogenated Water

    Energy Technology Data Exchange (ETDEWEB)

    SE Ziemniak; ME Hanson

    2004-11-02

    The corrosion behavior of Alloy 600 (UNS N06600) is investigated in hydrogenated water at 260 C. The corrosion kinetics are observed to be parabolic, the parabolic rate constant being determined by chemical descaling to be 0.055 mg dm{sup -2} hr{sup -1/2}. A combination of scanning and transmission electron microscopy, supplemented by energy dispersive X-ray spectroscopy and grazing incidence X-ray diffraction, are used to identify the oxide phases present (i.e., spinel) and to characterize their morphology and thickness. Two oxide layers are identified: an outer, ferrite-rich layer and an inner, chromite-rich layer. X-ray photoelectron spectroscopy with argon ion milling and target factor analysis is applied to determine spinel stoichiometry; the inner layer is (Ni{sub 0.7}Fe{sub 0.3})(Fe{sub 0.3}Cr{sub 0.7}){sub 2}O{sub 4}, while the outer layer is (Ni{sub 0.9}Fe{sub 0.1})(Fe{sub 0.85}Cr{sub 0.15}){sub 2}O{sub 4}. The distribution of trivalent iron and chromium cations in the inner and outer oxide layers is essentially the same as that found previously in stainless steel corrosion oxides, thus confirming their invariant nature as solvi in the immiscible spinel binary Fe{sub 3}O{sub 4}-FeCr{sub 2}O{sub 4} (or NiFe{sub 2}O{sub 4}-NiCr{sub 2}O{sub 4}). Although oxidation occurred non-selectively, excess quantities of nickel(II) oxide were not found. Instead, the excess nickel was accounted for as recrystallized nickel metal in the inner layer, as additional nickel ferrite in the outer layer, formed by pickup of iron ions from the aqueous phase, and by selective release to the aqueous phase.

  15. The change of NiCrBSi alloys’ phase composition after plasma spraying

    Directory of Open Access Journals (Sweden)

    A. Dudek

    2008-08-01

    Full Text Available Material for investigations was NiCrBSi powder for components’ coatings which improve their corrosion resistance as well as resistance to friction wear and erosion. Plasma spraying method was used to produce a coating with thickness of 300 μm on low-alloy steel which was then remelted with the base material. Using X-ray quality analysis, phase composition was determined for: NiCrBSi powder, obtained coating and the alloyed surface layer. Crystallinity degree was also calculated for NiCrBSi layer sprayed on the base material.

  16. Observation of changes in the metallurgical characteristics of Ni-Cr alloys using Nd:YAG laser welding

    OpenAIRE

    Hong, MH; Choi, SM

    2014-01-01

    This study aimed to determine the effect of hardness change according to penetration depth in the laser fusing zone and observed the correlation of the microstructure as an Nd:YAG laser was irradiated to Ni-Cr alloy for dental use by setting the spot diameter size to various conditions. In all groups, the hardness depth profiles in the laser fusing zone and heat-affected zone (HAZ) had larger values than those of the base metal. In addition, the hardness values in places beyond the fusing zon...

  17. Evaluation of marginal and internal gaps of Ni-Cr and Co-Cr alloy copings manufactured by microstereolithography.

    Science.gov (United States)

    Kim, Dong-Yeon; Kim, Chong-Myeong; Kim, Ji-Hwan; Kim, Hae-Young; Kim, Woong-Chul

    2017-06-01

    The purpose of this study was to evaluate the marginal and internal gaps of Ni-Cr and Co-Cr copings, fabricated using the dental µ-SLA system. Ten study dies were made using a two-step silicone impression with a dental stone (type IV) from the master die of a tooth. Ni-Cr (NC group) and Co-Cr (CC group) alloy copings were designed using a dental scanner, CAD software, resin coping, and casting process. In addition, 10 Ni-Cr alloy copings were manufactured using the lost-wax technique (LW group). The marginal and internal gaps in the 3 groups were measured using a digital microscope (160 ×) with the silicone replica technique, and the obtained data were analyzed using the non-parametric Kruskal-Wallis H test. Post-hoc comparisons were performed using Bonferroni-corrected Mann-Whitney U tests (α=.05). The mean (±standard deviation) values of the marginal, chamfer, axial wall, and occlusal gaps in the 3 groups were as follows: 81.5±73.8, 98.1±76.1, 87.1±44.8, and 146.8±78.7 µm in the LW group; 76.8±48.0, 141.7±57.1, 80.7±47.5, and 194.69±63.8 µm in the NC group; and 124.2±52.0, 199.5±71.0, 67.1±37.6, and 244.5±58.9 µm in the CC group. The marginal gap in the LW and NC groups were clinically acceptable. Further improvement is needed for CC group to be used clinical practice.

  18. Tribological Properties of WC-Co/NiCrBSi and Mo/NiCrBSi Plasma Spray Coatings under Boundary Lubrication Conditions

    Directory of Open Access Journals (Sweden)

    A. Vencl

    2017-06-01

    Full Text Available The tungsten carbide based WC-Co/NiCrBSi (50/50 and molybdenum based Mo/NiCrBSi (75/25 coatings were investigated under boundary lubricated sliding conditions, and their tribological properties were analysed and compared. These two coatings are in service for a long time, but there are very few papers dealing with their tribological properties, especially in lubricated sliding conditions. The NiCrBSi self-fluxing alloy is one of the popularly used materials for thermal sprayed coating, with relatively high hardness, reasonable wear resistance and high temperature corrosion. Tungsten carbide (WC is one of the most widely used commercial hard coating materials, and is added to the NiCrBSi coating to improve its hardness and wear resistance. Molybdenum (Mo is added to the NiCrBSi coating to reduce its coefficient of friction, i.e. to improve its dry sliding wear resistance. The results showed that WC-Co/NiCrBSi coating was more wear resistant, but caused higher wear of the counter-body material. Coefficients of friction were similar for both coatings.

  19. Low-cost, high-strength Fe--Ni--Cr alloys for high temperature exhaust valve application

    Science.gov (United States)

    Muralidharan, Govindarajan

    2017-09-05

    An Fe--Ni--Cr alloy is composed essentially of, in terms of wt. %: 2.4 to 3.7 Al, up to 1.05 Co, 14.8 to 15.9 Cr, 25 to 36 Fe, up to 1.2 Hf, up to 4 Mn, up to 0.6 Mo, up to 2.2 Nb, up to 1.05 Ta, 1.9 to 3.6 Ti, up to 0.08 W, up to 0.03 Zr, 0.18 to 0.27 C, up to 0.0015 N, balance Ni, wherein, in terms of atomic percent: 8.5.ltoreq.Al+Ti+Zr+Hf+Ta.ltoreq.11.5, 0.53.ltoreq.Al/(Al+Ti+Zr+Hf+Ta).ltoreq.0.65, and 0.16.ltoreq.Cr/(Fe+Ni+Cr+Mn).ltoreq.0.21, the alloy being essentially free of Cu, Si, and V.

  20. Comparison of Crevice Corrosion of Fe-Based Amorphous Metal and Crystalline Ni-Cr-Mo Alloy

    Energy Technology Data Exchange (ETDEWEB)

    Shan, X; Ha, H; Payer, J H

    2008-07-24

    The crevice corrosion behaviors of an Fe-based bulk metallic glass alloy (SAM1651) and a Ni-Cr-Mo crystalline alloy (C-22) were studied in 4M NaCl at 100 C with cyclic potentiodynamic polarization and constant potential tests. The corrosion damage morphologies, corrosion products and the compositions of corroded surfaces of these two alloys were studied with optical 3D reconstruction, Scanning Electron Microscopy (SEM), Energy Dispersive Spectroscopy (EDS) and Auger Electron Spectroscopy (AES). It was found that the Fe-based bulk metallic glass (amorphous alloy) SAM1651 had a more positive breakdown potential and repassivation potential than crystalline alloy C-22 in cyclic potentiodynamic polarization tests and required a more positive oxidizing potential to initiate crevice corrosion in constant potential test. Once crevice corrosion initiated, the corrosion propagation of C-22 was more localized near the crevice border compared to SAM1651, and SAM1651 repassivated more readily than C-22. The EDS results indicated that the corrosion products of both alloys contained high amount of O and were enriched in Mo and Cr. The AES results indicated that a Cr-rich oxide passive film was formed on the surfaces of both alloys, and both alloys were corroded congruently.

  1. Metallurgical, surface, and corrosion analysis of Ni-Cr dental casting alloys before and after porcelain firing.

    Science.gov (United States)

    Lin, Hsin-Yi; Bowers, Bonnie; Wolan, John T; Cai, Zhuo; Bumgardner, Joel D

    2008-03-01

    A porcelain veneer is often fired on nickel-chromium casting alloys used in dental restorations for aesthetic purposes. The porcelain-fused-to-metal (PFM) process brings the temperature to over 950 degrees C and may change the alloy's corrosion properties. In this study, the metallurgical, surface, and corrosion properties of two Ni-Cr alloys were examined, before and after PFM firing. Two types of alloy were tested-a high Cr, Mo alloy without Be and a low Cr, Mo alloy with Be. Before the PFM firing, specimens from both alloys were examined for their microstructures, hardness, electrochemical corrosion properties, surface composition, and metal ion release. After the PFM firing, the same specimens were again examined for the same properties. Neither of the alloys showed any differences in their electrochemical corrosion properties after the PFM firing. However, both alloys exhibited new phases in their microstructure and significant changes in hardness after firing. In addition, there was a slight increase in CrO(x) on the surface of the Be-free alloy and increased Mo-Ni was observed on the surface of both alloys via X-ray photoelectron spectroscopy (XPS) and X-ray diffraction (XRD). This might be one of the reasons why both alloys had increased Ni and Mo ion release after firing. The PFM firing process changed the alloys' hardness, microstructure, and surface composition. No significant changes in the alloys' corrosion behavior were observed, however, the significant increase in metal ion release over a month may need to be further investigated for its clinical effects.

  2. Preliminary Microstructural and Microscratch Results of Ni-Cr-Fe and Cr3C2-NiCr Coatings on Magnesium Substrate

    Science.gov (United States)

    Istrate, B.; Munteanu, C.; Lupescu, S.; Benchea, M.; Vizureanu, P.

    2017-06-01

    Thermal coatings have a large scale application in aerospace and automotive field, as barriers improving wear mechanical characteristics and corrosion resistance. In present research, there have been used two types of coatings, Ni-Cr-Fe, respectively Cr3C2-NiCr which were deposited on magnesium based alloys (pure magnesium and Mg-30Y master alloy). There have been investigated the microstructural aspects through scanning electronic microscopy and XRD analysis and also a series of mechanical characteristics through microscratch and indentation determinations. The results revealed the formation of some adherent layers resistant to the penetration of the metallic indenter, the coatings did not suffer major damages. Microstructural analysis highlighted the formation of Cr3C2, Cr7C3, Cr3Ni2, Cr7Ni3, FeNi3, Cr-Ni phases. Also, the apparent coefficient of friction for Ni-Cr-Fe coatings presents superior values than Cr3C2-NiCr coatings.

  3. Effects of boundary characteristics on resistance to temper embrittlement and segregation behavior of Ni-Cr-Mo low alloy steel

    Energy Technology Data Exchange (ETDEWEB)

    Park, Sang-Gyu; Lee, Ki-Hyoung [Nuclear Materials Research Division, Korea Atomic Energy Research Institute, Daedeok-daero 989-111, Yuseong-gu, Daejeon 305-353 (Korea, Republic of); Kim, Min-Chul, E-mail: mckim@kaeri.re.kr [Nuclear Materials Research Division, Korea Atomic Energy Research Institute, Daedeok-daero 989-111, Yuseong-gu, Daejeon 305-353 (Korea, Republic of); Lee, Bong-Sang [Nuclear Materials Research Division, Korea Atomic Energy Research Institute, Daedeok-daero 989-111, Yuseong-gu, Daejeon 305-353 (Korea, Republic of)

    2013-01-20

    SA508 Gr.4N Ni-Cr-Mo low alloy steel has higher strength and fracture toughness than those of commercial SA508 Gr.3 low alloy steel, due to its tempered martensitic microstructure as well as the solid solution effect and its higher contents of Ni and Cr. Hence, several studies have been performed on SA508 Gr.4N for nuclear application. In this study, the effects of microstructure on temper embrittlement and segregation behaviors in Ni-Cr-Mo low alloy steel were evaluated from the viewpoint of grain boundary characteristics. To evaluate the microstructural effect while excluding chemistry effects, the same heat was used but different microstructure samples were prepared by changing the cooling rate after austenitization. The increased volume fraction of martensite reduces the resistance to temper embrittlement, showing an increased transition-temperature shift (TTS) and increased P segregation at prior austenite boundaries. The segregation occurred intensively at prior austenite grain boundaries in tempered martensite, while the segregation occurred simultaneously at both prior austenite boundaries and packet boundaries in tempered bainite. In the EBSD results, most of the packet boundaries in tempered martensite are special boundaries such as N-Ary-Summation 3 coincident site lattice (CSL) boundaries. The differences in P segregation between tempered martensite and tempered bainite are mainly caused by different portions of low energy special boundaries among the sub-grain boundaries. The reduction of temper embrittlement resistance in tempered martensite could be explained by the increased fraction of low energy CSL boundaries, which leads to a concentrated segregation of P at prior austenite grain boundaries.

  4. Suppression of dilution in Ni-Cr-Si-B alloy cladding layer by controlling diode laser beam profile

    Science.gov (United States)

    Tanigawa, Daichi; Funada, Yoshinori; Abe, Nobuyuki; Tsukamoto, Masahiro; Hayashi, Yoshihiko; Yamazaki, Hiroyuki; Tatsumi, Yoshihiro; Yoneyama, Mikio

    2018-02-01

    A Ni-Cr-Si-B alloy layer was produced on a type 304 stainless steel plate by laser cladding. In order to produce cladding layer with smooth surface and low dilution, influence of laser beam profile on cladding layer was investigated. A laser beam with a constant spatial intensity at the focus spot was used to suppress droplet formation during the cladding layer formation. This line spot, formed with a focussing unit designed by our group, suppressed droplet generation. The layer formed using this line spot with a constant spatial intensity had a much smoother surface compared to a layer formed using a line spot with a Gaussian-like beam. In addition, the dilution of the former layer was much smaller. These results indicated that a line spot with a constant spatial intensity was more effective in producing a cladding layer with smooth surface and low dilution because it suppressed droplet generation.

  5. Análisis del comportamiento mecánico de una aleación Ni-Cr-Mo para pilares dentales/Analysis of Mechanical Behavior of Ni-Cr-Mo alloy for Dental Abutments

    Directory of Open Access Journals (Sweden)

    Luis Alberto Laguado Villamizar

    2012-12-01

    Full Text Available El presente estudio caracteriza una aleación aplicable al diseño de pilares para implantes dentales. Se propone un material biocompatible y de alta resistencia mecánica como alternativa a las aleaciones de Titanio, disminuyendo los costos de materia prima y procesamiento. Se realizan pruebas mecánicas de tracción y de compresión a la aleación de Ni-Cr-Mo, posteriormente se realiza modelado 3D y simulación de sus propiedades mecánicas por medio de análisis de elementos finitos. Como resultado se obtiene que el material disminuye su resistencia mecánica después del proceso de fundición empleado. El modelo de simulación es válido para análisis de resistencia en pilares dentales.This study presents the characterization of a dental implant alloy for abutments. It proposes a biocompatible material and high mechanical resistance as an alternative to Titanium alloys, lowering costs of raw materials and processing. Mechanical testing of the Ni-Cr-Mo alloy and subsequently perform simulations of its mechanical properties by means of finite element analysis. As a result is obtained that the material reduces its mechanical strength after the casting for electric induction molding process. The simulation model is valid to make analysis of resistance to this type of dental devices.

  6. Effects of the Microstructure on Segregation behavior of Ni-Cr-Mo High Strength Low Alloy RPV Steel

    Energy Technology Data Exchange (ETDEWEB)

    Park, Sang Gyu; Wee, Dang Moon [Korea Advanced Institute of Science and Technology, Daejeon (Korea, Republic of); Kim, Min Chul; Lee, Bong Sang [Korea Atomic Energy Research Institute, Daejeon (Korea, Republic of)

    2010-10-15

    SA508 Gr.4N Ni-Cr-Mo low alloy steel has an improved fracture toughness and strength, compared to commercial Mn-Mo-Ni low alloy RPV steel SA508 Gr.3. Higher strength and fracture toughness of low alloy steels could be achieved by adding Ni and Cr. So there are several researches on SA508 Gr.4N low alloy steel for a RPV application. The operation temperature and time of a reactor pressure vessel is more than 300 .deg. C and over 40 years. Therefore, in order to apply the SA508 Gr.4N low alloy steel for a reactor pressure vessel, it requires a resistance of thermal embrittlement in the high temperature range including temper embrittlement resistance. S. Raoul reported that the susceptibility to temper embrittlement was increasing a function of the cooling rate in SA533 steel, which suggests the martensitic microstructures resulting from increased cooling rates are more susceptible to temper embrittlement. However, this result has not been proved yet. So the comparison of temper embrittlement behavior was made between martensitic microstructure and bainitic microstructure with a viewpoint of boundary features in SA508 Gr.4N, which have mixture of tempered bainite/martensite. In this study, we have compared temper embrittlement behaviors of SA508 Gr.4N low alloy steel with changing volume fraction of martensite. The mechanical properties of these low alloy steels) were evaluated after a long-term heat treatment(450 .deg. C, 2000hr. Then, the images of the segregated boundaries were observed and segregation behavior was analyzed by AES. In order to compare the misorientation distributions of model alloys, grain boundary structures were measured with EBSD

  7. Effectiveness of silica-lasing method on the bond strength of composite resin repair to Ni-Cr alloy.

    Science.gov (United States)

    Madani, Azam S; Astaneh, Pedram Ansari; Nakhaei, Mohammadreza; Bagheri, Hossein G; Moosavi, Horieh; Alavi, Samin; Najjaran, Niloufar Tayarani

    2015-04-01

    The aim of this study was to evaluate the effectiveness of silica-lasing method for improving the composite resin repair of metal ceramic restorations. Sixty Ni-Cr cylindrical specimens were fabricated. The bonding surface of all specimens was airborne-particle abraded using 50 μm aluminum oxide particles. Specimens were divided into six groups that received the following surface treatments: group 1-airborne-particle abrasion alone (AA); group 2-Nd:YAG laser irradiation (LA); group 3-silica coating (Si-CO); group 4-silica-lasing (metal surface was coated with slurry of opaque porcelain and irradiated by Nd:YAG laser) (Si-LA); group 5-silica-lasing plus etching with HF acid (Si-LA-HF); group 6-CoJet sand lased (CJ-LA). Composite resin was applied on metal surfaces. Specimens were thermocycled and tested in shear mode in a universal testing machine. The shear bond strength values were analyzed using ANOVA and Tukey's tests (α = 0.05). The mode of failure was determined, and two specimens in each group were examined by scanning electron microscopy and wavelength dispersive X-ray spectroscopy. Si-CO showed significantly higher shear bond strength in comparison to other groups (p 0.05). The failure mode was 100% adhesive for AA, Si-LA, Si-LA-HF, and CJ-LA. LA and Si-CO groups showed 37.5% and 87.5% cohesive failure, respectively. Silica coating of Ni-Cr alloy resulted in higher shear bond strength than those of other surface treatments. © 2014 by the American College of Prosthodontists.

  8. [Study on friction and abrasion behavior of TiN film on dental NiCr alloy by plasma magnetron reactive sputter deposition].

    Science.gov (United States)

    Yan, Xiao-dong; Mao, Zhao; Tang, Cheng-zhong; Mei, Jian-ping

    2008-12-01

    To investigate the effect of TiN film deposited by plasma magnetron reactive sputter deposition technique on the fiction and abrasion behavior of dental NiCr alloy. TiN film was deposited on the surface of dental NiCr alloy by plasma magnetron reactive sputter deposition technique. Surface topography of TiN film was observed by electron microscope. The frictional coefficient and abrasive loss in weight were measured by friction and abrasive apparatus. SPSS11.0 software package was used for Student's t test. The surface topography of TiN film was tiny diffusion and homogeneous distribution common burreed tuber structure. The average frictional coefficient of NiCr of none deposition was 0.651 while 0.525 after TiN deposited (Pabrasive loss in weight of none deposition was 0.0113g while 0.0007g after TiN deposited (Pabrasion behavior of NiCr with TiN film deposited by plasma magnetron reactive sputter deposition technique is better.

  9. Evaluation and comparison of castability between an indigenous and imported Ni-Cr alloy

    OpenAIRE

    Ganesh Ramesh; T V Padmanabhan; Padma Ariga; Subramanian, R.

    2011-01-01

    Context: Since 1907 casting restorations have been in use in dentistry. Numerous companies have been manufacturing and marketing base metal alloys. Gold was a major component of casting alloys. But alloys with less than 65% gold tarnished easily and the increase in cost of gold post-1970s lead to the revival of base metal alloys such as nickel-chromium and cobalt-chromium alloys which were in use since 1930s. Aim: This study was conducted to evaluate and compare the castability between an...

  10. Evaluation and comparison of castability between an indigenous and imported Ni-Cr alloy

    Directory of Open Access Journals (Sweden)

    Ganesh Ramesh

    2011-01-01

    Statistical Analysis Used: The Student t-test was used. Results: When the castability of alloys A and B was compared, the calculated value was less than the tabular value (1.171 < 2.048 leading to the conclusion that castability between alloys A and B is insignificant. Therefore we conclude that both the alloys have the same castability. Conclusions: Using the above-mentioned materials and following the method to test castability, we were able to derive favorable results. As the results were satisfactory, we can conclude that the castability of the indigenous alloy is on par with the imported alloy.

  11. Microstructure and thermal stability of a Ni-Cr-Co-Ti-V-Al high-entropy alloy coating by laser surface alloying

    Science.gov (United States)

    Cai, Zhaobing; Cui, Xiufang; Jin, Guo; Liu, Zhe; Zheng, Wei; Li, Yang; Wang, Liquan

    2017-09-01

    A Ni-Cr-Co-Ti-V-Al high-entropy alloy (HEA) coating with a BCC phase and (Ni, Co)Ti2 compounds was synthesized successfully by laser surface alloying on a Ti-6Al-4V substrate. The microstructure of as-synthesized coatings is typical, namely, the microstructure from the coating to the substrate changes from equiaxed grains to columnar grains. After remaining at 900 °C for 8 h, the constituent phases remain unchanged. However, owing to the unceasing dissolution of the Ti element, the lattice parameter of the BCC HEA phase changes from 3.06 Å to 3.16 Å. The thermoanalysis results show that the oxidation film on the Ni-Cr-Co-Ti-V-Al HEA coating is mainly composed of TiO2, V2O5, and NiO. The oxidation resistance of this HEA coating may be due to the existence of NiO and the alloying elements Al, Cr, and Co; the oxidation phenomenon should be responsible for the mass increase in the thermogravimetry process. The differential scanning calorimetry and the dynamic differential scanning calorimetry curves show that the synthesized HEA coating is stable below 1005 °C.

  12. Influence of the thermodynamic parameters on the temper embrittlement of SA508 Gr.4N Ni-Cr-Mo low alloy steel with variation of Ni, Cr and Mn contents

    Science.gov (United States)

    Park, Sang-Gyu; Lee, Ki-Hyoung; Min, Ki-Deuk; Kim, Min-Chul; Lee, Bong-Sang

    2012-07-01

    It is well known that SA508 Gr.4N low alloy steel offers improved fracture toughness and strength compared to commercial low alloy steels such as SA508 Gr.3 Mn-Mo-Ni low alloy steel. In this study, the effects of Cr, Mn, and Ni on temper embrittlement in SA508 Gr.4N low alloy steel were evaluated from the viewpoint of thermodynamic parameters such as P diffusivity and C activity. The changes of the ductile-brittle transition temperatures before and after aging were correlated with varying alloying element content, and the diffusivity of P and the activity of C were calculated and correlated with the transition behaviors. The addition of Ni, Cr, and Mn reduce the resistance to temper embrittlement, showing increased Transition-Temperature Shift (TTS) and an increased fraction of intergranular fracture. Although the diffusivity of P is changed by the addition of alloying elements, it does not considerably affect the temper embrittlement. The Mn and Cr content in the matrix significantly reduce the C activity, with showing an inversely proportional relationship to TTS. The change of susceptibility to temper embrittlement caused by Cr and Mn addition could be explained by the variation of C activity. Unlike Cr and Mn, Ni has little effect on the temper embrittlement and C activity.

  13. Influence of the thermodynamic parameters on the temper embrittlement of SA508 Gr.4N Ni-Cr-Mo low alloy steel with variation of Ni, Cr and Mn contents

    Energy Technology Data Exchange (ETDEWEB)

    Park, Sang-Gyu; Lee, Ki-Hyoung [Nuclear Materials Research Division, Korea Atomic Energy Research Institute, 150-1 Deogjin-dong, Yuseong-gu, Daejeon 305-353 (Korea, Republic of); Min, Ki-Deuk [Division of Material Science and Engineering, Hanyang University, 17 Haengdang-dong, Seongdong-gu, Seoul 133-791 (Korea, Republic of); Kim, Min-Chul, E-mail: mckim@kaeri.re.kr [Nuclear Materials Research Division, Korea Atomic Energy Research Institute, 150-1 Deogjin-dong, Yuseong-gu, Daejeon 305-353 (Korea, Republic of); Lee, Bong-Sang [Nuclear Materials Research Division, Korea Atomic Energy Research Institute, 150-1 Deogjin-dong, Yuseong-gu, Daejeon 305-353 (Korea, Republic of)

    2012-07-15

    It is well known that SA508 Gr.4N low alloy steel offers improved fracture toughness and strength compared to commercial low alloy steels such as SA508 Gr.3 Mn-Mo-Ni low alloy steel. In this study, the effects of Cr, Mn, and Ni on temper embrittlement in SA508 Gr.4N low alloy steel were evaluated from the viewpoint of thermodynamic parameters such as P diffusivity and C activity. The changes of the ductile-brittle transition temperatures before and after aging were correlated with varying alloying element content, and the diffusivity of P and the activity of C were calculated and correlated with the transition behaviors. The addition of Ni, Cr, and Mn reduce the resistance to temper embrittlement, showing increased Transition-Temperature Shift (TTS) and an increased fraction of intergranular fracture. Although the diffusivity of P is changed by the addition of alloying elements, it does not considerably affect the temper embrittlement. The Mn and Cr content in the matrix significantly reduce the C activity, with showing an inversely proportional relationship to TTS. The change of susceptibility to temper embrittlement caused by Cr and Mn addition could be explained by the variation of C activity. Unlike Cr and Mn, Ni has little effect on the temper embrittlement and C activity.

  14. Transient Liquid Phase Bonding of Nickel-Base Single Crystal Alloy with a Novel Ni-Cr-Co-Mo-W-Ta-Re-B Amorphous Interlayer

    Science.gov (United States)

    Guo, Wei; Wang, Haiyan; Jia, Qiang; Peng, Peng; Zhu, Ying

    2017-07-01

    A novel Ni-Cr-Co-W-Mo-Ta-Re-B alloy consisting of plate γ and M23B6 phases was prepared as interlayer for the transient liquid phase (TLP) bonding of Rene' N5 nickel-base single crystal superalloy. The molten Ni-Cr-Co-W-Mo-Ta-Re-B alloy exhibited an excellent wettability on the nickel-base superalloy. The TLP bonding experiment has been carried out in vacuum furnace at 1,240 ° for 12 h and followed by post-weld heat treatment (PWHT) at 1,305 ° for 4 h. PWHT eliminated the intermetallic compounds and promoted the formation of γ´ precipitates in the bonding region. A more uniform microhardness profile of TLP joint was found after PWHT. The shear strength of the joint after PWHT significantly increased to 533.4 MPa compared with the value of 437.2 MPa without PWHT.

  15. Observation of changes in the metallurgical characteristics of Ni-Cr alloys using Nd:YAG laser welding.

    Science.gov (United States)

    Hong, Mh; Choi, Sm

    2014-01-01

    This study aimed to determine the effect of hardness change according to penetration depth in the laser fusing zone and observed the correlation of the microstructure as an Nd:YAG laser was irradiated to Ni-Cr alloy for dental use by setting the spot diameter size to various conditions. In all groups, the hardness depth profiles in the laser fusing zone and heat-affected zone (HAZ) had larger values than those of the base metal. In addition, the hardness values in places beyond the fusing zone and the HAZ were measured as being quantitatively lower. The observation result of the diffusion of the constituent elements and microstructure using field emission scanning electron microscopy, energy-dispersive spectroscopy, and electron probe microanalyzer showed that the fusing zone revealed a much finer dendritic form than the base metal due to the self-quenching effect after welding, while no change in constituent elements was found although some evaporation of the main elements was observed. In addition, Mo- and Si-combined intermetallic compounds were formed on the interdendritic area. Through this study, the laser fusing zone had better hardenability due to the intermetallic compound and grain refinement effect.

  16. Wear Micro-Mechanisms of Composite WC-Co/Cr - NiCrFeBSiC Coatings. Part I: Dry Sliding

    Directory of Open Access Journals (Sweden)

    D. Kekes

    2014-12-01

    Full Text Available The influence of the cermet fraction in cermet/ metal composite coatings developed by High-Velocity Oxyfuel Flame (HVOF spraying on their tribological behaviour was studied. Five series of coatings, each one containing different proportion of cermet-metal components, prepared by premixing commercially available feedstocks of NiCrFeBSiC metallic and WC-Co/Cr cermet powders were deposited on AISI 304 stainless steel substrate. The microstructure of as-sprayed coatings was characterized by partial decomposition of the WC particles, lamellar morphology and micro-porosity among the solidified splats. Tribological behavior was studied under sliding friction conditions using a Si3N4 ball as counterbody and the friction coefficient and volume loss were determined as a function of the cermet fraction. Microscopic examinations of the wear tracks and relevant cross sections identified the wear mechanisms involved. Coatings containing only the metallic phase were worn out through a combination of ploughing, micro-cracking and splat exfoliation, whilst those containing only the cermet phase primarily by micro-cracking at the individual splat scale. The wear mechanisms of the composite coatings were strongly affected by their randomly stratified structure. In-depth cracks almost perpendicular to the coating/ substrate interface occurring at the wear track boundaries resulted in cermet trans-splat fracture.

  17. Influence of the Fusing Process on the Wear and Corrosion Properties of NiCrBSi-Coatings

    Directory of Open Access Journals (Sweden)

    Evelina Roxana Secosan

    2015-07-01

    Full Text Available In this study the NiCrBSi feedstock powder was deposited by flame spraying on to C45 steel substrate. After spraying the coated material was differently fused at 1000°C. The microstructure evolution respectively the phase composition was evaluated by means of scanning electron microscopy (SEM and by X-ray diffractometry. The corrosion resistance of the differently fused coatings was assessed by potentiodynamic corrosion tests carried out in 3,5 % NaCl solution at room temperature, using a saturated calomel electrode (SCE as reference. In addition, the variation of the friction coefficients in time for the two tested coatings was determined using the pin-on-disk method. The investigations showed that the characteristics of the inductive remelted coating are better in comparison with the flame fused one.

  18. Investigation of Characteristics of Sprayed Ni-Cr and Ni-Cr-Wc Coatings

    Directory of Open Access Journals (Sweden)

    Ovidijus Jarašūnas

    2017-01-01

    Full Text Available The article deals with the flame sprayed Ni-Cr and Ni-Cr-WC coatings on construction S235 steel substrates. Before spraying, the surfaces of substrates were treated mechanically. Using the different chemical composition of Ni-Cr and Ni-Cr-WC spraying powder and additional substrate heating till 250–290 °C, were sprayed coatings. The microstructure, porosity, hardness, elastic modulus, wear resistance of the Ni-Cr and Ni-Cr-WC coatings were investigated in the work. The influence of the chemical composition and WC content of the coatings on the various physical and tribological properties of the coatings were evaluated. Also the dependence of these coatings characteristics was investigated.

  19. Modeling of Crevice Corrosion Stability of a NiCrMo Alloy and Stainless Steel

    Energy Technology Data Exchange (ETDEWEB)

    F.J. Presuel-Moreno; F. Bocher; J.R. Scully; R.G. Kelly

    2006-05-19

    Damage of structural significance from crevice corrosion of corrosion resistant alloys requires that at least a portion of the creviced area remain active over a sufficiently long period. Stifling results shen the aggressive chemistry required inside the crevice to keep the material depassivated, i.e., actively corroding, cannot be maintained. This loss of critical chemistry occurs when the rate of mass transport out of the crevice exceeds the rate of dissolution and subsequent hydrolysis of metal ions inside the crevice. For the treatment considered here, the mass transport conditions are constant for a given geometry and potential. What then controls the stability of the internal chemistry is the interaction between the electrochemical kinetics at the interface and the crevice chemistry composition. This work focuses on the parameters that control the stability of crevice corrosion by modeling the evolution of the chemical and electrochemical conditions within a crevice open only at one end (e.g. the mouth) in which the entire crevice is initially filled with the Critical Chemistry Solution (CCS) or filled with chemistries slightly less or more aggressive than the CCS. The crevice mouth is in contact with a weak acid solution (pH 3) that provides the boundary conditions at the crevice mouth. The potential at the mouth was held constant at +0.1 V{sub sce} in most instances with selected cases held at 0.0 V{sub sce}. The material selected was Ni-22Cr-6Mo alloy. The electrochemical kinetics at the pH values of interest have been recently characterized via potentiodynamic polarization. Figure 1 shows the polarization curves for Ni-22Cr-6Mo samples tested at room temperature in various HCl solutions. These data were used in all calculations. That is as the pH changed, a new polarization curve was applied to the position in the crevice. E, pH was calculated at each position and from this data, current at each position was determined. The effects of the crevice gap and

  20. Flexural strength of pure Ti, Ni-Cr and Co-Cr alloys submitted to Nd:YAG laser or TIG welding.

    Science.gov (United States)

    Rocha, Rick; Pinheiro, Antônio Luiz Barbosa; Villaverde, Antonio Balbin

    2006-01-01

    Welding of metals and alloys is important to Dentistry for fabrication of dental prostheses. Several methods of soldering metals and alloys are currently used. The purpose of this study was to assess, using the flexural strength testing, the efficacy of two processes Nd:YAG laser and TIG (tungsten inert gas) for welding of pure Ti, Co-Cr and Ni-Cr alloys. Sixty cylindrical specimens were prepared (20 of each material), bisected and welded using different techniques. Four groups were formed (n=15). I: Nd:YAG laser welding; II- Nd:YAG laser welding using a filling material; III- TIG welding and IV (control): no welding (intact specimens). The specimens were tested in flexural strength and the results were analyzed statistically by one-way ANOVA. There was significant differences (pwelded materials, the Co-Cr alloy being the most resistant to deflection. Comparing the welding processes, significant differences (pTIG and laser welding and also between laser alone and laser plus filling material. In conclusion, TIG welding yielded higher flexural strength means than Nd:YAG laser welding for the tested Ti, Co-Cr and Ni-Cr alloys.

  1. Development of High-Strength High-Temperature Cast Al-Ni-Cr Alloys Through Evolution of a Novel Composite Eutectic Structure

    Science.gov (United States)

    Pandey, P.; Kashyap, S.; Tiwary, C. S.; Chattopadhyay, K.

    2017-12-01

    Aiming to develop high-strength Al-based alloys with high material index (strength/density) for structural application, this article reports a new class of multiphase Al alloys in the Al-Ni-Cr system that possess impressive room temperature and elevated temperature (≥ 200 °C) mechanical properties. The ternary eutectic and near eutectic alloys display a complex microstructure containing intermetallic phases displaying hierarchically arranged plate and rod morphologies that exhibit extraordinary mechanical properties. The yield strengths achieved at room temperatures are in excess of 350 MPa with compressive plastic strains of more than 30 pct (without fracturing) for these alloys. The stability of the complex microstructure also leads to a yield stress of 191 ± 8 to 232 ± 5 MPa at 250 °C. It is argued that the alloys derive their high strength and impressive plasticity through synergic effects of refined nanoeutectics of two different morphologies forming a core shell type of architecture.

  2. Effect of alloying element on mechanical and oxidation properties of Ni-Cr-Mo-Co alloys at 950 °C

    Energy Technology Data Exchange (ETDEWEB)

    Kim, Dong-Jin, E-mail: djink@kaeri.re.kr; Jung, Su Jin; Mun, Byung Hak; Kim, Sung Woo; Lim, Yun Soo; Kim, Woo Gon; Hwang, Seong Sik; Kim, Hong Pyo

    2016-12-01

    Graphical abstract: Mo rich carbide was developed leading to significant increase of elongation to rupture and creep rupture time of Ni-Cr-Co-Mo alloy at 950 °C. Al addition improved corrosion resistance caused by enhancement of oxide/matrix interface stability. Abstract: The very-high-temperature reactor (VHTR) is a promising Generation-IV reactor design given its clear advantage regarding the production of massive amounts of hydrogen and in generating highly efficient electricity despite the fact that a material challenge remains at a high temperature of around 950 °C, where hydrogen production is possible under high pressure. In particular, among the many components composing a VHTR, the temperature of the intermediate heat exchanger (IHX) is expected to be the highest, with a coolant environment of up to 950 °C. Therefore, this work focuses on the mechanical and oxidation properties at 950 °C as a function of the alloying elements of Cr, Co, Mo, Al, and Ti constituting nickel-based alloys fabricated in a laboratory. The tensile, creep, and oxidation properties of the alloying elements were analyzed with SEM, TEM-EDS, and by assessing the weight change.

  3. Akkumulation der Zeitstandschädigung der Hochtemperaturlegierung X10NiCrAITi3220 (Alloy 800 H) beim Wechsel von Spannung oder Temperatur

    OpenAIRE

    Buchmann, E.; Ennis, J. P.; Schuster, H.; Nickel, Hubertus

    1989-01-01

    The applicability of damage accumulation rules and of a constitutive equation derived by Cords to the description of the creep behaviour of X10NiCrAlTi 32 20 (Alloy 800 H) in creep tests with stress or temperture changes has been investigated. The tests were carried out at 800 °C and 900 °C and in order to ensure that the creep damage in the tests was the same as that obtained during actual service, creep tests for durations of up to 10 000 h were carried out. Metallographic examination of te...

  4. Relative crystal stability of Al{sub x}FeNiCrCo high entropy alloys from XRD analysis and formation energy calculation

    Energy Technology Data Exchange (ETDEWEB)

    Jasiewicz, K.; Cieslak, J.; Kaprzyk, S.; Tobola, J., E-mail: tobola@ftj.agh.edu.pl

    2015-11-05

    Electronic structure of Al{sub x}FeNiCrCo (x ≤ 3) high-entropy alloys (HEAs) was calculated using the Korringa–Kohn–Rostoker method combined with the coherent potential approximation (KKR-CPA). Total energy minimization was performed for bcc and fcc structures in each alloy composition. The phase stability was investigated from the total energy analysis, which finally allowed to determine the bcc–fcc phase transition for aluminium concentration close to 13 at%. It inspired us to synthesize Al{sub x}FeNiCrCo (0 ≤ x ≤ 1.5) using two procedures based on arc melting and sintering to allow for observation of entropy effect on phase formation. The XRD measurements evidently proved an occurence of fcc or bcc structure and their coexistence, depending on Al concentration and temperature. This finding remains in good agreement with theoretical results from free energy analysis, when accounting for KKR-CPA total energy as well as entropy terms. Furthermore, the structure preference, from fcc to bcc HEAs, with increasing Al content was discussed in view of total and atomic-dependent density of states computed in non-magnetic and paramagnetic-like states. - Highlights: • Crystal stability and electronic properties of high entropy alloys from KKR-CPA. • Influence of configuration entropy on phase preference (or coexistence). • Effect of configuration entropy on phase stability: arc melting viz. sintering. • Ab initio calculations (accounting for disorder) of phase preference in HEA.

  5. Growth of Ni and Ni-Cr alloy thin films on MgO(001): Effect of alloy composition on surface morphology

    Science.gov (United States)

    Ramalingam, Gopalakrishnan; Reinke, Petra

    2016-12-01

    The effects of substrate treatment, growth temperature, and composition on the surface morphology of Ni-Cr thin films grown on MgO(001) are studied by scanning tunneling microscopy and atomic force microscopy. We demonstrate that a combination of acid-etched substrates and high temperature deposition (400 °C) will result in smooth films with well-defined terraces (up to 30 nm wide) that are suitable for the study of progression of chemical reactions on the surface. Two different treatments are used to prepare the MgO substrates for deposition and they introduce characteristic differences in film surface morphology. Thin films that are grown on the phosphoric acid-treated substrates present reduced nucleation density during the initial stages of film growth which results in long and wide terraces. Due to the ≈16% lattice mismatch in the Ni(001)/MgO(001) system, film growth at 400 °C yields discontinuous films and a two-step growth process is necessary to obtain a continuous layer. Ni films are deposited at 100 °C and subjected to a post-growth annealing at 300 °C for 2 h to obtain a smoother surface. The addition of just 5 wt. % Cr drastically changes the film growth processes and yields continuous films at 400 °C without de-wetting in contrast to pure Ni films. With increasing Cr content, the films become progressively smoother with wider terraces. Ni5Cr alloy thin films have an rms surface roughness of 3.63 ± 0.75 nm, while Ni33Cr thin film is smoother with an rms roughness of only 0.29 ± 0.13 nm. The changes in film growth initiated by alloying with Cr are due to changes in the interfacial chemistry which favorably alters the initial adsorption of the metal atoms on MgO surface and suggests a reduction of the Ehrlich-Schwoebel barrier. The growth of smooth Ni-Cr thin films with a well-defined surface structure opens up a new pathway for a wide range of surface science studies related to alloy performance.

  6. Characterization of transition behavior in SA508 Gr.4N Ni-Cr-Mo low alloy steels with microstructural alteration by Ni and Cr contents

    Energy Technology Data Exchange (ETDEWEB)

    Lee, Ki-Hyoung; Park, Sang-gyu [Department of Materials Science and Engineering, KAIST, Daejeon 305-701 (Korea, Republic of); Nuclear Materials Research Division, KAERI, Daejeon 305-353 (Korea, Republic of); Kim, Min-Chul, E-mail: mckim@kaeri.re.kr [Nuclear Materials Research Division, KAERI, Daejeon 305-353 (Korea, Republic of); Lee, Bong-Sang [Nuclear Materials Research Division, KAERI, Daejeon 305-353 (Korea, Republic of); Wee, Dang-Moon [Department of Materials Science and Engineering, KAIST, Daejeon 305-701 (Korea, Republic of)

    2011-11-25

    Highlights: {yields} We offer information for determining optimum alloying contents of SA508 Gr.4N steel. {yields} This study shows improvement of toughness with increasing Ni and Cr contents. {yields} Ni content is more effective on the impact toughness than on the fracture toughness. {yields} Cr content is more effective on the fracture toughness. {yields} We offer detailed information on relationship between toughness and microstructure. - Abstract: SA508 Gr.4N Ni-Cr-Mo low alloy steel, in which Ni and Cr contents are higher than in commercial reactor pressure vessel (RPV) steels, may be a candidate RPV material with the improved strength and toughness due to its tempered martensitic microstructure. This study aims at assessing the effects of microstructural factors with alloying element contents on the transition properties of Ni-Cr-Mo low alloy steels. Model alloys with different Ni and Cr contents were fabricated and their Charpy impact toughness and fracture toughness were examined in the transition region according to ASTM E23 and E1921 standard procedures, respectively. The test results showed extensive improvements of both impact toughness and fracture toughness with increasing Ni and Cr contents. However, Ni content was more effective on the impact toughness than on the fracture toughness, while Cr content was more effective on the fracture toughness. In order to identify a difference in effects of alloying elements contents on the fracture toughness and impact toughness, the relations between the transition properties and the scale of the microstructural features such as packets and carbides are discussed in detail.

  7. Supersonic Plasma Spray Deposition of CoNiCrAlY Coatings on Ti-6Al-4V Alloy

    Science.gov (United States)

    Caliari, F. R.; Miranda, F. S.; Reis, D. A. P.; Essiptchouk, A. M.; Filho, G. P.

    2017-06-01

    Plasma spray is a versatile technology used for production of environmental and thermal barrier coatings, mainly in the aerospace, gas turbine, and automotive industries, with potential application in the renewable energy industry. New plasma spray technologies have been developed recently to produce high-quality coatings as an alternative to the costly low-pressure plasma-spray process. In this work, we studied the properties of as-sprayed CoNiCrAlY coatings deposited on Ti-6Al-4V substrate with smooth surface ( R a = 0.8 μm) by means of a plasma torch operating in supersonic regime at atmospheric pressure. The CoNiCrAlY coatings were evaluated in terms of their surface roughness, microstructure, instrumented indentation, and phase content. Static and dynamic depositions were investigated to examine their effect on coating characteristics. Results show that the substrate surface velocity has a major influence on the coating properties. The sprayed CoNiCrAlY coatings exhibit low roughness ( R a of 5.7 μm), low porosity (0.8%), excellent mechanical properties ( H it = 6.1 GPa, E it = 155 GPa), and elevated interface toughness (2.4 MPa m1/2).

  8. Effect of minor alloying elements La, C and B on the cyclic oxidation behavior of Ni-Cr-W-Mo superalloys

    Science.gov (United States)

    Yun, Dae Won; Seo, Seong Moon; Jeong, Hi Won; Yoo, Young Soo

    2017-09-01

    The cyclic oxidation behavior of Ni-Cr-W-Mo base alloys with various La, C and B contents is investigated at 1150 °C in ambient air with 15 min of high-temperature exposure and 5 min of air cooling. Oxidation resistance is evaluated by the weight change during cyclic oxidation. The cross-section of the oxide scale is observed by scanning electron microscopy after the cyclic oxidation test. The oxide scale mainly consists with spinels and a chromia layer. NiWO4 oxide particles and NiO are also observed in some areas. The addition of La improves the cyclic oxidation resistance significantly. However, the addition of 0.03 wt% B reduces the beneficial effect of La. The additions of B and C increase the spallation at the initial stage such that severe weight loss is observed. However, the spallation is reduced at the later stage. The addition of a proper amounts of B and C can be beneficial to improve the cyclic oxidation resistance of Ni-Cr-W-Mo alloys.

  9. Investigation of laser cladding high temperature anti-wear composite coatings on Ti6Al4V alloy with the addition of self-lubricant CaF{sub 2}

    Energy Technology Data Exchange (ETDEWEB)

    Xiang, Zhan-Feng [School of Mechanical and Electric Engineering, Soochow University, 178 East Ganjiang Road, Suzhou 215006 (China); Liu, Xiu-Bo, E-mail: liuxiubo@suda.edu.cn [School of Mechanical and Electric Engineering, Soochow University, 178 East Ganjiang Road, Suzhou 215006 (China); Ren, Jia; Luo, Jian; Shi, Shi-Hong; Chen, Yao [School of Mechanical and Electric Engineering, Soochow University, 178 East Ganjiang Road, Suzhou 215006 (China); Shi, Gao-Lian; Wu, Shao-Hua [Suzhou Institute of Industrial Technology, Suzhou 215104 (China)

    2014-09-15

    Highlights: • A novel high temperature self-lubricating wear-resistant coating was fabricated. • TiC carbides and self-lubricant CaF{sub 2} were “in situ” synthesized in the coating. • The coating with the addition of CaF{sub 2} possessed superior properties than without. - Abstract: To improve the high-temperature tribological properties of Ti–6Al–4V alloy, γ-NiCrAlTi/TiC and γ-NiCrAlTi/TiC/CaF{sub 2} coatings were fabricated on Ti–6Al–4V alloy by laser cladding. The phase compositions and microstructure of the coatings were investigated using X-ray diffraction (XRD) and scanning electron microscope (SEM) equipped with energy dispersive spectroscopy (EDS). The tribological behaviors were evaluated using a ball-on-disk tribometer from ambient temperature to 600 °C under dry sliding wear conditions and the corresponding wear mechanisms were discussed. The results indicated that the γ-NiCrAlTi/TiC/CaF{sub 2} coating consisted of α-Ti, the “in situ” synthesized TiC block particles and dendrite, γ-NiCrAlTi solid solution and spherical CaF{sub 2} particles. The wear rates of γ-NiCrAlTi/TiC/CaF{sub 2} coating were decreased greatly owing to the combined effects of the reinforced carbides and continuous lubricating films. Furthermore, the friction coefficients of γ-NiCrAlTi/TiC/CaF{sub 2} coating presented minimum value of 0.21 at 600 °C, which was reduced by 43% and 50% compared to the substrate and γ-NiCrAlTi/TiC coating respectively. It was considered that the γ-NiCrAlTi/TiC/CaF{sub 2} coating exhibited excellent friction-reducing and anti-wear properties at high temperature.

  10. Comparison of the segregation behavior between tempered martensite and tempered bainite in Ni-Cr-Mo high strength low alloy RPV steel

    Energy Technology Data Exchange (ETDEWEB)

    Park, Sang Gyu; Kim, Min Chul; Kim, Hyung Jun; Lee, Bong Sang [Korea Atomic Energy Research Institute, Daejeon (Korea, Republic of)

    2012-05-15

    SA508 Gr.4N Ni-Cr-Mo low alloy steel has an superior fracture toughness and strength, compared to commercial Mn-Mo-Ni low alloy RPV steel SA508 Gr.3. Higher strength and fracture toughness of low alloy steels could be obtained by adding Ni and Cr. So several were performed on researches on SA508 Gr.4N low alloy steel for a RPV application. The operation temperature and term of a reactor pressure vessel is more than 300 .deg. C and over 40 years. Therefore, in order to apply the SA508 Gr.4N low alloy steel for a reactor pressure vessel, the resistance of thermal embrittlement in the high temperature range including temper embrittlement is required. S. Raoul reported that the susceptibility to temper embrittlement was increasing a function of the cooling rate in SA533 steel, which suggests the martensitic microstructures resulting from increased cooling rates are more susceptible to temper embrittlement. However, this result has not been proved yet. So the comparison of temper embrittlement behavior was made between martensitic microstructure and bainitic microstructure with a viewpoint of boundary features in SA508 Gr.4N, which have mixture of tempered bainite/martensite. We have compared temper embrittlement behaviors of SA508 Gr.4N low alloy steel with changing volume fraction of martensite. The mechanical properties of these low alloy steels were evaluated after a long-term heat treatment. Then, the the segregated boundaries were observed and segregation behavior was analyzed by AES. In order to compare the misorientation distributions of model alloys, grain boundary structures were measured with EBSD

  11. Usage of ATND method to determination of mechanical properties of AlMg10 alloy with complex additive of SbNiCr

    Directory of Open Access Journals (Sweden)

    J. Pezda

    2009-07-01

    Full Text Available Aluminum alloys with magnesium are commonly used in foundry industry due to lower density and higher corrosion resistance, comparing with silumins. Complicated shapes of produced alloys, differences in wall thickness and operation under changing loads require performing quality control as early as in stage of their preparation (melting. To register crystallization processes and monitor a phenomena arisen in result of the crystallization, are implemented methods based on analysis of temperature change (ATD, DTA. In the paper is present an attempt of usage of the ATND method (Thermal-Voltage-Derivative Analysis to registration of crystallization process of the investigated alloy. Obtained results concern registration of the crystallization process, strength and fatigue tests of the material, and visual observation of morphology of alloy’s fracture after static tensile test. Performed regression analysis has enabled implementation of changeable values of characteristic points of the ATND method to estimation of mechanical properties of the AlMg10 alloy with SbNiCr additive.

  12. Thermophysical Properties of Cold- and Vacuum Plasma-Sprayed Cu-Cr-X Alloys, NiAl and NiCrAlY Coatings II: Specific Heat Capacity

    Science.gov (United States)

    Raj, S. V.

    2017-10-01

    Part I of the paper discussed the temperature dependencies of the electrical resistivities, thermal conductivities, thermal diffusivities and total hemispherical emissivities of several vacuum plasma-sprayed (VPS) and cold-sprayed (CS) copper alloy monolithic coatings, VPS NiAl, VPS NiCrAlY, extruded GRCop-84 and as-cast Cu-17(wt.%)Cr-5%Al. Part II discusses the temperature dependencies of the constant-pressure specific heat capacities, C P, of these coatings. The data were empirically regression-fitted with the equation: \\varvec{C}_{P} = AT^{4} + BT^{3} + CT^{2} + DT + \\varvec{E} where T is the absolute temperature and A, B, C, D and E are regression constants. The temperature dependencies of the molar enthalpy, molar entropy and Gibbs molar free energy determined from experimental values of molar specific heat capacity are reported. Calculated values of C P using the Neumann-Kopp (NK) rule were in poor agreement with experimental data. Instead, a modification of the NK rule was found to predict values closer to the experimental data with an absolute deviation less than 6.5%. The specific molar heat capacities for all the alloys did not agree with the Dulong-Petit law, and C P > 3R, where R is the universal gas constant, were measured for all the alloys except NiAl for which C P < 3R at all temperatures.

  13. Thermophysical Properties of Cold and Vacuum Plasma Sprayed Cu-Cr-X Alloys, NiAl and NiCrAlY Coatings. Part 2; Specific Heat Capacity

    Science.gov (United States)

    Raj, S. V.

    2017-01-01

    Part I of the paper discussed the temperature dependencies of the electrical resistivities, thermal conductivities, thermal diffusivities and total hemispherical emissivities of several vacuum plasma sprayed (VPS) and cold sprayed copper alloy monolithic coatings, VPS NiAl, VPS NiCrAlY, extruded GRCop-84 and as-cast Cu-17(wt.%)Cr-5%Al. Part II discusses the temperature dependencies of the constant pressure specific heat capacities, CP, of these coatings. The data were empirically were regression-fitted with the equation: CP = AT4 + BT3 + CT2 + DT +E where T is the absolute temperature and A, B, C, D and E are regression constants. The temperature dependencies of the molar enthalpy, molar entropy and Gibbs molar free energy determined from experimental values of molar specific heat capacity are reported. Calculated values of CP using the Neumann-Kopp (NK) rule were in poor agreement with experimental data. Instead, a modification of the Neumann-Kopp rule was found to predict values closer to the experimental data with an absolute deviation less than 6.5%. The specific molar heat capacities for all the alloys did not agree with the Dulong-Petit law, and CP is greater than 3R, where R is the universal gas constant, were measured for all the alloys except NiAl for which CP is less than 3R at all temperatures.

  14. Thermophysical Properties of Cold- and Vacuum Plasma-Sprayed Cu-Cr-X Alloys, NiAl and NiCrAlY Coatings II: Specific Heat Capacity

    Science.gov (United States)

    Raj, S. V.

    2017-11-01

    Part I of the paper discussed the temperature dependencies of the electrical resistivities, thermal conductivities, thermal diffusivities and total hemispherical emissivities of several vacuum plasma-sprayed (VPS) and cold-sprayed (CS) copper alloy monolithic coatings, VPS NiAl, VPS NiCrAlY, extruded GRCop-84 and as-cast Cu-17(wt.%)Cr-5%Al. Part II discusses the temperature dependencies of the constant-pressure specific heat capacities, C P, of these coatings. The data were empirically regression-fitted with the equation: \\varvec{C}_{P} = {AT}^{4} + {BT}^{3} + {CT}^{2} + DT + \\varvec{E}where T is the absolute temperature and A, B, C, D and E are regression constants. The temperature dependencies of the molar enthalpy, molar entropy and Gibbs molar free energy determined from experimental values of molar specific heat capacity are reported. Calculated values of C P using the Neumann-Kopp (NK) rule were in poor agreement with experimental data. Instead, a modification of the NK rule was found to predict values closer to the experimental data with an absolute deviation less than 6.5%. The specific molar heat capacities for all the alloys did not agree with the Dulong-Petit law, and C P > 3 R, where R is the universal gas constant, were measured for all the alloys except NiAl for which C P < 3 R at all temperatures.

  15. The effect of thermal and mechanical cycling on bond strength of a ceramic to nickel-chromium (Ni-Cr) and cobalt-chromium (Co-Cr) alloys.

    Science.gov (United States)

    Vojdani, M; Shaghaghian, S; Khaledi, A; Adibi, S

    2012-01-01

    This study evaluates the effect of thermo-mechanical cycling (TMC) on the bond strength of a ceramic to three cobalt-chromium (Co-Cr) and two nickel-chromium (Ni-Cr) alloys. One hundred metal-ceramic specimens were prepared. While half of the specimens from each metal-ceramic combination (n = 10) were tested after storage in water at 37°C for 24 hours, the other half were subjected to TMC before testing. The bond strength was evaluated by the flexural strength test according to ISO 9693:1999 (E) recommendations. TMC decreased the bond strength of the tested metal-ceramic systems as compared to the water storage (control groups) (P=0.04). Although metal alloys were significantly different from each other in their bond strength with porcelain (P<0.001), the effect of TMC on the various metal-ceramic systems was not significantly different (P=0.99). It may be concluded that base metal-ceramic bond strength is affected by aging and the effect is relatively the same for all the tested porcelain-metal systems.

  16. Effect of casting temperature and atmosphere on castability of Ni-Cr alloys: a comparative study with direct flame casting method

    Directory of Open Access Journals (Sweden)

    Osvaldo Luiz Bezzon

    2006-06-01

    Full Text Available The purpose of this study was to compare the effect of casting temperature and atmosphere on the castability of three Ni-Cr alloys against direct flame casting method. Vera Bond (VB, Vera Bond 2 (VB2 and Wiron 99 (W99 were cast at three temperatures: VB and VB2 (1310 °C, 1340 °C and 1370 °C; W99 (1400 °C, 1430 °C and 1460 °C in atmosphere, vacuum and direct flame. Each alloy was cast in seven different conditions. Castability was assessed by the method that verifies the alloy potential to reproduce a nylon mesh. Kruskal-Wallis test demonstrated for VB, while there was no influence in the temperature range, castability was greater by vacuum (99.3% than by direct flame (96.2% and atmosphere (93.06%. For VB2, castability was greater at evaluated temperatures (1370 °C = 94.4%, 1340 °C = 91.15% and 1310 °C = 87.9% than direct flame (77.8%; related vacuum (97.33% obtained better values than atmosphere (84.6% and direct flame. For W99, while atmosphere had no influence, castability was higher at 1460 °C (84.3% than at other temperatures (1430 °C = 70.3%, 1400 °C = 37.05% and direct flame (62.5%. Comparison among interactions showed that for all alloys it was possible to significantly increase the filling percentage of the mold in a comparative manner with the direct flame cast method.

  17. Evaluation of the Temper embrittlement in SA508 Gr. 4N Low Alloy Steel with Ni, Cr Contents Variation

    Energy Technology Data Exchange (ETDEWEB)

    Park, Sang Gyu; Wee, Dang Moon [KAIST, Daejeon (Korea, Republic of); Kim, Min Chul; Lee, Bong Sang [Korea Atomic Energy Research Institute, Daejeon (Korea, Republic of)

    2009-10-15

    It is well known that SA508 Gr.4N low alloy steel has an improved fracture toughness and strength, compared to commercial low alloy steels such as SA508 Gr.3 and SA533B which have less than 1% Ni. Higher strength and fracture toughness of low alloy steels could be achieved by Ni and Cr addition. So there are several researches on SA508 Gr.4N low alloy steel for a RPV application. The operation temperature of a reactor pressure vessel is more than 300 .deg. C and it operates for over 40 years. Therefore, in order to apply the SA508 Gr.4N low alloy steel for a reactor pressure vessel, it requires phase stability in the high temperature range including temper embrittlement resistance. Although temper brittlement has not been reported in SA508 Gr.4N low alloy steel, the evaluation of the temper embrittlement phenomena on SA508 Gr.4N is required for an RPV application. In a previous study, we have concluded that additional Ni and Cr could change the microstructures of SA508 Gr.4N low alloy steel, and changed microstructure may affect the susceptibility of temper embrittlement in SA508 Gr.4N. In this study, we have performed a Charpy impact test of SA508 Gr.4N low alloy steel with changing alloying element contents such as Ni and Cr. The mechanical properties of these low alloy steels after a long-term heat treatment(450 .deg. C, 2000hr) are also evaluated. Then, the fracture modes of each impact specimens are examined and grain boundary segregation is analyzed by AES. The precipitation behaviors of the low alloy steels are observed by SEM.

  18. Lattice distortions in the FeCoNiCrMn high entropy alloy studied by theory and experiment

    NARCIS (Netherlands)

    Oh, H.S.; Ma, D; Leyson, G.P.; Grabowski, B; Park, E.S.; Kormann, F.H.W.; Raabe, D.

    2016-01-01

    Lattice distortions constitute one of the main features characterizing high entropy alloys. Local lattice distortions have, however, only rarely been investigated in these multi-component alloys. We, therefore, employ a combined theoretical electronic structure and experimental approach to study the

  19. Characterization of crystallization kinetics of a Ni- (Cr, Fe, Si, B, C, P) based amorphous brazing alloy by non-isothermal differential scanning calorimetry

    Energy Technology Data Exchange (ETDEWEB)

    Raju, S. [Physical Metallurgy Section, Indira Gandhi Centre for Atomic Research, Kalpakkam, Tamil Nadu 603 102 (India)]. E-mail: sraju@igcar.gov.in; Kumar, N.S. Arun [Physical Metallurgy Section, Indira Gandhi Centre for Atomic Research, Kalpakkam, Tamil Nadu 603 102 (India); Jeyaganesh, B. [Physical Metallurgy Section, Indira Gandhi Centre for Atomic Research, Kalpakkam, Tamil Nadu 603 102 (India); Mohandas, E. [Physical Metallurgy Section, Indira Gandhi Centre for Atomic Research, Kalpakkam, Tamil Nadu 603 102 (India); Mudali, U. Kamachi [Corrosion Science and Technology Division, Indira Gandhi Centre for Atomic Research, Kalpakkam, Tamil Nadu 603 102 (India)

    2007-08-16

    The thermal stability and crystallization kinetics of a Ni- (Cr, Si, Fe, B, C, P) based amorphous brazing foil have been investigated by non-isothermal differential scanning calorimetry. The glass transition temperature T {sub g}, is found to be 720 {+-} 2 K. The amorphous alloy showed three distinct, yet considerably overlapping crystallization transformations with peak crystallization temperatures centered around 739, 778 and 853 {+-} 2 K, respectively. The solidus and liquidus temperatures are estimated to be 1250 and 1300 {+-} 2 K, respectively. The apparent activation energies for the three crystallization reactions have been determined using model free isoconversional methods. The typical values for the three crystallization reactions are: 334, 433 and 468 kJ mol{sup -1}, respectively. The X-ray diffraction of the crystallized foil revealed the presence of following compounds Ni{sub 3}B (Ni{sub 4}B{sub 3}), CrB, B{sub 2}Fe{sub 15}Si{sub 3}, CrSi{sub 2}, and Ni{sub 4.5}Si{sub 2}B.

  20. Ab initio investigation of the surface properties of austenitic Fe-Ni-Cr alloys in aqueous environments

    Energy Technology Data Exchange (ETDEWEB)

    Rák, Zs., E-mail: zrak@ncsu.edu; Brenner, D.W.

    2017-04-30

    Highlights: • The trend in the surface energies of austenitic stainless steels is: (111) < (100) < (110). • On the (111) orientation Ni segregates to the surface and Cr segregates into the bulk. • The surface stability of the alloys in contact with water decrease with temperature and pH. - Abstract: The surface energetics of two austenitic stainless steel alloys (Type 304 and 316) and three Ni-based alloys (Alloy 600, 690, and 800) are investigated using theoretical methods within the density functional theory. The relative stability of the low index surfaces display the same trend for all alloys; the most closely packed orientation and the most stable is the (111), followed by the (100) and the (110) surfaces. Calculations on the (111) surfaces using various surface chemical and magnetic configurations reveal that Ni has the tendency to segregate toward the surface and Cr has the tendency to segregate toward the bulk. The magnetic frustration present on the (111) surfaces plays an important role in the observed segregation tendencies of Ni and Cr. The stability of the (111) surfaces in contact with aqueous solution are evaluated as a function of temperature, pH, and concentration of aqueous species. The results indicate that the surface stability of the alloys decrease with temperature and pH, and increase slightly with concentration. Under conditions characteristic to an operating pressurized water reactor, the Ni-based alloy series appears to be of better quality than the stainless steel series with respect to corrosion resistance and release of aqueous species when in contact with aqueous solutions.

  1. Advances in Laser Surface Engineering : Tackling the Cracking Problem in Laser-Deposited Ni-Cr-B-Si-C Alloys

    NARCIS (Netherlands)

    Hemmati, I.; Ocelik, V.; De Hosson, J. Th M.

    Laser-deposition technologies are being increasingly used for surface modification and three-dimensional manufacturing applications. The biggest technical obstacle to a wider usage of these technologies especially for deposition of hard alloys is cracking of the deposited samples. In this work, the

  2. Effect of fibre laser marking on surface properties and corrosion resistance of a Fe-Ni-Cr alloy

    Science.gov (United States)

    Astarita, Antonello; Mandolfino, Chiara; Lertora, Enrico; Gambaro, Carla; Squillace, Antonino; Scherillo, Fabio

    2017-10-01

    Fiber laser techniques are increasing their use in many applications, including modification of material surface properties. In particular they are often used for materials' marking as a non-contact processing. In spite of this, the impact of the laser beam on the surface causes metallurgical and morphological changes. The developments during the laser-material interaction can also affect other surface properties, especially corrosion properties which are crucial in the case of Iron-Nickel alloys. Effect of laser marking on a Fe-Cr-Ni alloy using a Tm-fibre laser (IPG Photonics TRL1904; maximum power: 50W, wavelength: 1904 nm), is described in this paper. In order to evaluate the effect of the laser on corrosion properties a specific ageing test in salt spray has been performed. Moreover, superficial morphology analyses have been performed on samples before and after corrosion tests. Possibilities and limitations of laser marking on these alloys have been discussed, in particular from the point of view of the marked surface corrosion resistance preservation.

  3. Wear Micro-Mechanisms of Composite WC-Co/Cr - NiCrFeBSiC Coatings. Part II: Cavitation Erosion

    Directory of Open Access Journals (Sweden)

    D. Kekes

    2014-12-01

    Full Text Available Composite coatings with five different proportions of WC-Co/Cr and NiCrFeBSiC components were deposited on stainless steel by HVOF spraying. Cavitation erosion tests were performed and the material removal micro-mechanisms were identified by SEM of both the eroded areas and the specimens’ cross-sections. Waves’ propagation and deflection at the weak interfaces within the coatings resulted in local tensile stresses perpendicular to the interface direction that eventually led to material removal. Such weak interfaces are the boundaries of the carbide particles with the metal binder within the same splat, those between splats along the same layer and those between successively deposited layers.

  4. Thermally activated low temperature creep and primary water stress corrosion cracking of NiCrFe alloys

    Energy Technology Data Exchange (ETDEWEB)

    Hall, M.M. Jr.

    1993-10-01

    A phenomenological SCC-CGR model is developed based on an apriori assumption that the SCC-CGR is controlled by low temperature creep (LTC). This mode of low temperature time dependent deformation occurs at stress levels above the athermal flow stress by a dislocation glide mechanism that is thermally activated and may be environmentally assisted. The SCC-CGR model equations developed contain thermal activation parameters descriptive of the dislocation creep mechanism. Thermal activation parameters are obtained by fitting the CGR model to SCC-CGR data obtained on Alloy 600 and Alloy X-750. These SCC-CGR activation parameters are compared to LTC activation parameters obtained from stress relaxation tests. When the high concentration of hydrogen at the tip of an SCC crack is considered, the SCC-CGR activation energies and rate sensitivities are shown to be quantitatively consistent with hydrogen reducing the activation energy and increasing the strain rate sensitivity in LTC stress relaxation tests. Stress dependence of SCC-CGR activation energy consistent with that found for the LTC activation energy. Comparisons between temperature dependence of the SCC-CGR stress sensitivity and LTC stress sensitivity provide a basis for speculation on effects of hydrogen and solute carbon on SCC crack growth rates.

  5. Synthesis of High-Temperature Self-lubricating Wear Resistant Composite Coating on Ti6Al4V Alloy by Laser Deposition

    Science.gov (United States)

    Luo, Jian; Liu, Xiu-Bo; Xiang, Zhan-Feng; Shi, Shi-Hong; Chen, Yao; Shi, Gao-Lian; Wu, Shao-Hua; Wu, Yu-Nan

    2015-05-01

    Laser deposition was adopted to prepare novel Ni-based solid solution (γ-NiCrAlTi)/ TiC/α-Ti/CaF2 high-temperature self-lubricating wear resistant composite coating on Ti6Al4V alloy. Microstructure, micro-hardness, wear behavior, and counter-body effect of the coating were investigated systematically. It can be seen that the coating mainly consists of γ-NiCrAlTi, TiC, α-Ti, and small fine CaF2 particles. Average micro-hardness of the coating is 1023 HV0.3, which is about three-factor higher than that of Ti6Al4V substrate (380 HV0.3). The friction coefficient and wear rate of the coating decrease at all test temperatures to different extents with respect to the substrate. The improvement in wear resistance is believed to be the combined effects of the γ-NiCrAlTi solid solution, the dominating anti-wear capabilities of the reinforced TiC carbides, and the self-lubricating property of CaF2.

  6. HVOF- and HVAF-Sprayed Cr3C2-NiCr Coatings Deposited from Feedstock Powders of Spherical Morphology: Microstructure Formation and High-Stress Abrasive Wear Resistance Up to 800 °C

    Science.gov (United States)

    Janka, L.; Norpoth, J.; Trache, R.; Thiele, S.; Berger, L.-M.

    2017-10-01

    Chromium carbide-based coatings are commonly applied to protect surfaces against wear at high temperatures. This work discusses the influence of feedstock powder and spray torch selection on the microstructure and high-stress abrasion resistance of thermally sprayed Cr3C2-NiCr coatings. Four commercial feedstock powders with spherical morphology and different microstructures were deposited by different high-velocity spray processes, namely third-generation gas- and liquid-fueled HVOF torches and by the latest generation HVAF torch. The microstructures of the coatings were studied in the as-sprayed state and after various heat treatments. The high-stress abrasion resistance of as-sprayed and heat-treated coatings was tested at room temperature and at 800 °C. The study reveals that the selection of the spray torch mainly affects the room temperature abrasion resistance of the as-sprayed coatings, which is due to differences in the embrittlement of the binder phase generated by carbide dissolution. At elevated temperatures, precipitation and growth of secondary carbides yields a fast equalization of the various coatings microstructures and wear properties.

  7. Laser surface alloying of AISI 304 stainless steel with WC+Co+NiCr for improving wear resistance

    CSIR Research Space (South Africa)

    Chakraborty, A

    2017-01-01

    Full Text Available � � � ���������� �) � � ��� ���� �� ���,��� �� �� �� ���� ���� �� ������ ���� �� ���������� ���,�� 0���� ()� �����) ������ �� �)� ���,�� 0��� � � �� ����� �� �"�#!�� /C6 � ��� ��� �� �!� /C6 �� �#�������� ��+��� ��� ()� �� � ������ ��� �� ���, � � �� ����� �������� ���, ��� �� �� �� ���������� �� ������� �� :23:�23 2...

  8. Microstructure and wear behavior of γ/Al 4C 3/TiC/CaF 2 composite coating on γ-TiAl intermetallic alloy prepared by Nd:YAG laser cladding

    Science.gov (United States)

    Liu, Xiu-Bo; Shi, Shi-Hong; Guo, Jian; Fu, Ge-Yan; Wang, Ming-Di

    2009-03-01

    As a further step in obtaining high performance elevated temperature self-lubrication anti-wear composite coatings on TiAl alloy, a novel Ni-P electroless plating method was adopted to encapsulate the as-received CaF 2 in the preparation of precursor NiCr-Cr 3C 2-CaF 2 mixed powders with an aim to decrease its mass loss and increase its compatibility with the metal matrix during a Nd:YAG laser cladding. The microstructure of the coating was examined using X-ray diffraction (XRD), scanning electron microscope (SEM) and energy dispersive spectroscopy (EDS) and the friction and wear behavior of the composite coatings sliding against the hardened 0.45% C steel ring was evaluated using a block-on-ring wear tester at room temperature. It was found that the coating had a unique microstructure consisting of primary dendrites TiC and block Al 4C 3 carbides reinforcement as well as fine isolated spherical CaF 2 solid lubrication particles uniformly dispersed in the NiCrAlTi ( γ) matrix. The good friction-reducing and anti-wear abilities of the laser clad composite coating was suggested to the Ni-P electroless plating and the attendant reduction of mass loss of CaF 2 and the increasing of it's wettability with the NiCrAlTi ( γ) matrix during the laser cladding process.

  9. Directionally solidified pseudo-binary eutectics of Ni-Cr-/Hf,Zr/

    Science.gov (United States)

    Kim, Y. G.; Ashbrook, R. L.

    1975-01-01

    This report is concerned with the experimental determination of pseudo binary eutectic compositions and the directional solidification of the Ni-Cr-Hf,Zr, and Ni-Cr-Zr eutectic alloys. To determine unknown eutectics, chemical analyses were made of material bled from near eutectic ingots during incipient melting. Nominal compositions in weight per cent of Ni-18.6Cr-24.0Hf, Ni-19.6Cr-12.8Zr-2.8Hf, and Ni-19.2Cr-14.8Zr formed aligned pseudo-binary eutectic structures. The melting points were about 1270 C. The reinforcing intermetallic phases were identified as noncubic (Ni,Cr)7Hf2 and (Ni,Cr)7(Hf,Zr)2, and face centered cubic (Ni,Cr)5Zr. The volume fraction of the reinforcing phases were about 0.5.

  10. Thermophysical Properties of Cold- and Vacuum Plasma-Sprayed Cu-Cr-X Alloys, NiAl and NiCrAlY Coatings I: Electrical and Thermal Conductivity, Thermal Diffusivity, and Total Hemispherical Emissivity

    Science.gov (United States)

    Raj, S. V.

    2017-10-01

    This two-part paper reports the thermophysical properties of several cold- and vacuum plasma-sprayed monolithic Cu- and Ni-based alloy coatings. Part I presents the electrical and thermal conductivity, thermal diffusivity, and total hemispherical emissivity data, while Part II reports the specific heat capacity data for these coatings. Metallic copper alloys and stoichiometric NiAl and NiCrAlY coatings were fabricated by either the cold spray or the vacuum plasma spray deposition processes for thermal property measurements between 77 and 1223 K. The temperature dependencies of the thermal conductivities, thermal diffusivities, electrical conductivities, and total hemispherical emissivities of these cold- and vacuum-sprayed monolithic coatings are reported in this paper. The electrical and thermal conductivity data correlate reasonably well for Cu-8%Cr-1%Al, Cu-23%Cr-5%Al, and NiAl in accordance with the Wiedemann-Franz (WF) law although a better fit is obtained using the Smith-Palmer relationship. The Lorentz numbers determined from the WF law are close to the theoretical value.

  11. Thermophysical Properties of Cold- and Vacuum Plasma-Sprayed Cu-Cr-X Alloys, NiAl and NiCrAlY Coatings I: Electrical and Thermal Conductivity, Thermal Diffusivity, and Total Hemispherical Emissivity

    Science.gov (United States)

    Raj, S. V.

    2017-11-01

    This two-part paper reports the thermophysical properties of several cold- and vacuum plasma-sprayed monolithic Cu- and Ni-based alloy coatings. Part I presents the electrical and thermal conductivity, thermal diffusivity, and total hemispherical emissivity data, while Part II reports the specific heat capacity data for these coatings. Metallic copper alloys and stoichiometric NiAl and NiCrAlY coatings were fabricated by either the cold spray or the vacuum plasma spray deposition processes for thermal property measurements between 77 and 1223 K. The temperature dependencies of the thermal conductivities, thermal diffusivities, electrical conductivities, and total hemispherical emissivities of these cold- and vacuum-sprayed monolithic coatings are reported in this paper. The electrical and thermal conductivity data correlate reasonably well for Cu-8%Cr-1%Al, Cu-23%Cr-5%Al, and NiAl in accordance with the Wiedemann-Franz (WF) law although a better fit is obtained using the Smith-Palmer relationship. The Lorentz numbers determined from the WF law are close to the theoretical value.

  12. Thermophysical Properties of Cold and Vacuum Plasma Sprayed Cu-Cr-X Alloys, NiAl and NiCrAlY Coatings. Part 1; Electrical and Thermal Conductivity, Thermal Diffusivity, and Total Hemispherical Emissivity

    Science.gov (United States)

    Raj, S. V.

    2017-01-01

    This two-part paper reports the thermophysical properties of several cold and vacuum plasma sprayed monolithic Cu and Ni-based alloy coatings. Part I presents the electrical and thermal conductivity, thermal diffusivity, and total hemispherical emissivity data while Part II reports the specific heat capacity data for these coatings. Metallic copper alloys, stoichiometric NiAl and NiCrAlY coatings were fabricated by either the cold sprayed or the vacuum plasma spray deposition processes for thermal property measurements between 77 and 1223 K. The temperature dependencies of the thermal conductivities, thermal diffusivities, electrical conductivities and total hemispherical emissivities of these cold and vacuum sprayed monolithic coatings are reported in this paper. The electrical and thermal conductivity data correlate reasonably well for Cu-8%Cr-1%Al, Cu-23%Cr-5%Al and NiAl in accordance with the Wiedemann-Franz (WF) law although a better fit is obtained using the Smith-Palmer relationship. The Lorentz numbers determined from the WF law are close to the theoretical value.

  13. Detonation wear-resistant coatings, alloy powders based on Cr-Si

    Directory of Open Access Journals (Sweden)

    А.Г. Довгаль

    2009-03-01

    Full Text Available  Coatings from composition material Cr-Si-B on steel by detonation spraying method are obtained. Composition, structure and tribotechnical characteristics of coatings in comparison with traditional materials on the basis of Ni-Cr and alloy of tungsten and cobalt are investigated.

  14. Parameter Studies on High-Velocity Oxy-Fuel Spraying of CoNiCrAlY Coatings Used in the Aeronautical Industry

    Directory of Open Access Journals (Sweden)

    J. A. Cabral-Miramontes

    2014-01-01

    Full Text Available The thermal spraying process is a surface treatment which does not adversely affect the base metal on which it is performed. The coatings obtained by HVOF thermal spray are employed in aeronautics, aerospace, and power generation industries. Alloys and coatings designed to resist oxidizing environments at high temperatures should be able to develop a surface oxide layer, which is thermodynamically stable, slowly growing, and adherent. MCrAlY type (M = Co, Ni or combination of both coatings are used in wear and corrosion applications but also provide protection against high temperature oxidation and corrosion attack in molten salts. In this investigation, CoNiCrAlY coatings were produced employing a HVOF DJH 2700 gun. The work presented here focuses on the influences of process parameters of a gas-drive HVOF system on the microstructure, adherence, wear, and oxygen content of CoNiCrAlY. The results showed that spray distance significantly affects the properties of CoNiCrAlY coatings.

  15. Directionally solidified pseudo-binary eutectics of Ni-Cr-(Hf, Zr)

    Science.gov (United States)

    Kim, Y. G.; Ashbrook, R. L.

    1975-01-01

    A pseudo-binary eutectic, in which the intermetallic Ni7Hf2 reinforces the Ni-Cr solid solution phase, was previously predicted in the Ni-Cr-Hf system by a computer analysis. The experimental determination of pseudo binary eutectic compositions and the directional solidification of the Ni-Cr-Hf, Zr, and Ni-Cr-Zr eutectic alloys are discussed. To determine unknown eutectics, chemical analyses were made of material bled from near eutectic ingots during incipient melting. Nominal compositions in weight percent of Ni-18.6Cr-24.0HF, Ni19.6Cr-12.8Zr-2.8Hf, and Ni-19.2Cr-14.8Zr formed aligned pseudo-binary eutectic structures. The melting points were about 1270 C. The reinforcing intermetallic phases were identified as noncubic (Ni,Cr)7Hf2 and (Ni,Cr)7(Hf,Zr)2, and face centered cubic (Ni,Cr)5Zr. The volume fraction of the reinforcing phases were about 0.5.

  16. Mitigation of wear damage by laser surface alloying technique

    CSIR Research Space (South Africa)

    Adebiyi, ID

    2016-04-01

    Full Text Available , and alloys having these specific properties are usually very expensive and their use drastically increases components and production costs. Moreover, the economic implications of wear, in form of detrimental effects – and waste, are severe. This includes...

  17. Characterization of NiCrAlC PTA coatings

    Directory of Open Access Journals (Sweden)

    Marjorie Benegra

    2012-10-01

    Full Text Available Surface tailoring with plasma transferred arc (PTA hardfacing involves the deposition of powder mixtures to produce coatings with an almost unlimited chemical composition. PTA hardfacing is particularly important for processing low weldability alloys, such as those for high-temperature applications, of which NiCrAlC is an example. This study analyzed NiCrAlC coatings processed by PTA using a mixture of elemental powders. Deposition on AISI316L plates was carried out with currents of 100 A and 130 A to induce variations in the chemical composition of the coatings, which were also subjected to isothermal exposure at temperatures of up to 1000 ºC for up to 72 hours in an air furnace. The results show that the aluminide compounds were stable, the coatings that solidified more slowly having the highest hardness after temperature exposure and potentially being suitable for use in high-temperature abrasion environments.

  18. Oxidation-chlorination of binary Ni-Cr alloys in flowing Ar-O2-Cl2 gas mixtures at 1200 K

    Science.gov (United States)

    Mcnallan, M. J.; Lee, Y. Y.; Chang, Y. W.; Jacobson, N. S.; Doychak, J.

    1991-01-01

    Nickel-chromium alloys are resistant to oxidation because of the selective oxidation of chromium to form a protective Cr2O3 scale. In chlorine-containing environments, volatile corrosion products can also be formed. The mixed oxidation-chlorination of Ni-4.5Cr, Ni-13.8Cr, and Ni-26.5Cr (by weight) alloys in Ar-O2-Cl2 gas mixtures is investigated using thermogravimetric analysis and atmospheric-pressure-sampling mass spectrometry, followed by examination of the corrosion products using scanning electron microscopy and X-ray diffraction analysis. The overall kinetics of the corrosion are affected by the relative amounts of oxides and chlorides formed and the composition of the oxide corrosion products.

  19. Combined Corrosion and Wear of Aluminium Alloy 7075-T6

    NARCIS (Netherlands)

    Liu, Y.; Mol, J.M.C.; Janssen, G.C.A.M.

    2016-01-01

    The aluminium alloy 7075-T6 is widely used in engineering. In some applications, like slurry transport, corrosion and abrasion occur simultaneously, resulting in early material failure. In the present work, we investigated the combined effect of corrosion and wear on the aluminium alloy 7075-T6. We

  20. Compositional modification of Ni-base alloys for laser-deposition technologies

    NARCIS (Netherlands)

    Hemmati, I.; Ocelík, V.; De Hosson, J. Th M.

    2014-01-01

    Cracking of the clad layers is a major issue in laser cladding of hard wear-resistant coatings such as Ni-Cr-B-Si-C alloys. One way to solve this problem is to increase the toughness of these alloys by compositional and microstructural modifications. The focus of this chapter is on defining a

  1. Wear deformation of ordered Fe-Al intermetallic alloys

    Energy Technology Data Exchange (ETDEWEB)

    Maupin, H.E. (US Bureau of Mines, Albany Research Center, OR (United States)); Wilson, R.D. (US Bureau of Mines, Albany Research Center, OR (United States)); Hawk, J.A. (US Bureau of Mines, Albany Research Center, OR (United States))

    1993-04-13

    The Bureau of Mines conducted abrasive wear research on DO[sub 3] ordered and disordered Fe[sub 3]Al intermetallics. The effect of abrasion on these alloys was studied through mixroscopy, X-ray diffraction and hardness measurements. The region near the wear surface undergoes dynamic recrystallization, i.e. the original microstructural morphology of micron-size grains is replaced by one with nanosize grains. Abrasion of the Fe[sub 3]Al alloys also results in a loss of the DO[sub 3] ordering in the wear surface region. The bulk temperature rise of the specimen during abrasion was approximately 28 C which is insufficient to cause recrystallization in these alloys. Therefore, the flash temperature due to interface frictional heating is considered more important than the bulk temperature when considering dynamic recrystallization as the transformation mechanism in the near wear surface region. (orig.)

  2. Wear resistance of alloy вт-22 with non-ferrous alloys at reverse

    Directory of Open Access Journals (Sweden)

    А.М. Хімко

    2010-01-01

    Full Text Available  The article presents the results of tests of non hardened titanium alloy ВТ-22 with aviation non-ferrous alloys in reverse sliding friction. The main objective of the work is the selection of the optimum combination of materials depending on changes in loading conditions. Study of alloy ВТ-22 wear resistance was carried out in pairs with БрОФ-10-1, БрБ2, БрАЖ-9-4, ВТ-22, МЛ5, Д16Т, 7Х21ГАН5Ш and 95Х18Ш. The dependencies of the materials wear at pressures 10, 20 and 30 Mpa we determined. The linear nature of titanium alloy wear curves indicates that the change in the wear mechanism occurs gradually. The histograms of non-ferrous materials wear and the total wear of the friction pair are presented. It is established that the bronze БрАЖ-9-4 is the most preferable material for contact with non hardened titanium alloy ВТ-22, the least wear among the tested materials. The established coefficients of the titanium alloy ВТ-22 friction in pair with aviation structural non-ferrous alloys are presented. The results of research will be relevant for the engineering industry, where non hardened titanium alloy ВТ-22 in pair with non-ferrous alloys is applied.

  3. Electron Microscopy Characterization of Ni-Cr-B-Si-C Laser Deposited Coatings

    NARCIS (Netherlands)

    Hemmati, I.; Rao, J. C.; Ocelik, V.; De Hosson, J. Th. M.

    During laser deposition of Ni-Cr-B-Si-C alloys with high amounts of Cr and B, various microstructures and phases can be generated from the same chemical composition that results in heterogeneous properties in the clad layer. In this study, the microstructure and phase constitution of a high-alloy

  4. Comparison of the Effect of Nd:YAG Laser and Sandblasting on Shear Bond Strength of a Commercial Ni-Cr Alloy to Porcelain

    Directory of Open Access Journals (Sweden)

    Elnaz Moslehifard

    2016-09-01

    Full Text Available Introduction: Failures might occur at metal‒porcelain interfaces as a problem with metal‒ceramic restorations even with the application of airborne-particle abrasion technique. This study was undertaken to evaluate the effect of Nd:YAG laser treatment on the bond strength of porcelain fused to metal. Methods:  Twenty-four cylindrical specimens (4 mm in diameter and 4 mm in height were made of a commercially available nickel‒chromium alloy by lost-wax technique. Half of the specimens were surface-treated by air-borne particles and the other half was irradiated with Nd:YAG laser beams (wavelength of 1064 nm, energy and frequency of 120 mJ and 10 Hz, respectively, and a power setting of 6 kW. All the specimens (air-abraded and laser-treated were covered with a 4-mm layer of opaque porcelain in two-stage baking and subjected to shear bond strength test (a 10-kgf at 1 mm/min until fracture occurred. A fractured specimen from each group was evaluated using scanning electron microscopy. T-test was used for statistical analysis and statistical significance was set at P

  5. Combating Wear of ASTM A36 Steel by Surface Modification Using Thermally Sprayed Cermet Coatings

    Directory of Open Access Journals (Sweden)

    Vineet Shibe

    2016-01-01

    Full Text Available Thermal spray coatings can be applied economically on machine parts to enhance their requisite surface properties like wear, corrosion, erosion resistance, and so forth. Detonation gun (D-Gun thermal spray coatings can be applied on the surface of carbon steels to improve their wear resistance. In the present study, alloy powder cermet coatings WC-12% Co and Cr3C2-25% NiCr have been deposited on ASTM A36 steel with D-Gun thermal spray technique. Sliding wear behavior of uncoated ASTM A36 steel and D-Gun sprayed WC-12% Co and Cr3C2-25% NiCr coatings on base material is observed on a Pin-On-Disc Wear Tester. Sliding wear performance of WC-12% Co coating is found to be better than the Cr3C2-25% NiCr coating. Wear performance of both these cermet coatings is found to be better than uncoated ASTM A36 steel. Thermally sprayed WC-12% Co and Cr3C2-25% NiCr cermet coatings using D-Gun thermal spray technique is found to be very useful in improving the sliding wear resistance of ASTM A36 steel.

  6. In vitro substance loss due to galvanic corrosion in Ti implant/Ni-Cr supraconstruction systems.

    Science.gov (United States)

    Geis-Gerstorfer, J; Weber, H; Sauer, K H

    1989-01-01

    To characterize the galvanic corrosion of supraconstructions consisting of Ni-Cr alloys that come in contact with titanium implants, the resultant substance loss was determined. The measurement of the released substance masses was conducted by analysis of the electrolyte solutions with the aid of atomic absorption spectrometry and by approximate calculation using current density time curves, according to Faraday's law. The results of this study show that both methods allow a clear differentiation of the corrosion behavior of various Ni-Cr alloys that come in contact with titanium.

  7. Titanium aluminide intermetallic alloys with improved wear resistance

    Science.gov (United States)

    Qu, Jun; Lin, Hua-Tay; Blau, Peter J.; Sikka, Vinod K.

    2014-07-08

    The invention is directed to a method for producing a titanium aluminide intermetallic alloy composition having an improved wear resistance, the method comprising heating a titanium aluminide intermetallic alloy material in an oxygen-containing environment at a temperature and for a time sufficient to produce a top oxide layer and underlying oxygen-diffused layer, followed by removal of the top oxide layer such that the oxygen-diffused layer is exposed. The invention is also directed to the resulting oxygen-diffused titanium aluminide intermetallic alloy, as well as mechanical components or devices containing the improved alloy composition.

  8. Amorphous Metallic Alloys: Pathways for Enhanced Wear and Corrosion Resistance

    Science.gov (United States)

    Aditya, Ayyagari; Felix Wu, H.; Arora, Harpreet; Mukherjee, Sundeep

    2017-11-01

    Amorphous metallic alloys are widely used in bulk form and as coatings for their desirable corrosion and wear behavior. Nevertheless, the effects of heat treatment and thermal cycling on these surface properties are not well understood. In this study, the corrosion and wear behavior of two Zr-based bulk metallic glasses were evaluated in as-cast and thermally relaxed states. Significant improvement in wear rate, friction coefficient, and corrosion penetration rate was seen for both alloys after thermal relaxation. A fully amorphous structure was retained with thermal relaxation below the glass transition. There was an increase in surface hardness and elastic modulus for both alloys after relaxation. The improvement in surface properties was explained based on annihilation of free volume.

  9. Low friction coefficient coatings Ni-Cr by magnetron sputtering, DC

    Directory of Open Access Journals (Sweden)

    Morales-Hernández, Jorge

    2015-09-01

    Full Text Available Magnetron Sputter Deposition technique with DC was used for the deposition of Ni-Cr coatings on AISI 316 SS like substrate. The cathode with a nominal composition Ni-22 at% Cr was prepared by Mechanical Alloying (MA technique, with a maximum milling time of 16 hours and, with a high energy SPEX 8000 mill. The coatings were made under Argon atmosphere at room temperature with a power of 100 W at different times of growth. Chemical composition, microstructure, topography, nanohardness and wear of the coatings were evaluated using the techniques of microanalysis by energy dispersive X-ray analyzer (EDAX, X-Ray Diffraction (XRD, Atomic Force Microscopy (AFM, Nano-indentation and pin-on-Disk, respectively. After milling, was not detected contamination in the mixtures. XRD analysis revealed that the microstructure of the Ni-Cr alloy was maintained in the coatings with respect to MA powders, with some degree of recrystallization. Nanohardness values were in the order of 8.8 GPa with a Young’s modulus of 195 GPa. The adhesion of the films was evaluated according to their resistance to fracture when these were indented at different loads using Vickers microhardness. The wear test results showed a decrease in the friction coefficient with respect to the increase of thickness’ films, getting a minimum value of 0.08 with a thickness of 1 μm and which correspond with the maximum growing time.La técnica de Deposición por Chisporroteo Magnético (Magnetron Sputtering con el proceso DC, fue usado para la deposición de los recubrimientos de Ni-Cr sobre acero inoxidable AISI 316 como sustrato. El cátodo con una composición nominal Ni-22 at% Cr fue preparado por la técnica de Aleado Mecánico (AM, con un tiempo máximo de molienda de 16 horas y con un molino de alta energía tipo SPEX 8000. Las películas se realizaron bajo una atmósfera de argón a temperatura ambiente con una potencia de 100 W a diferentes tiempos de crecimiento. La composición qu

  10. Wear resistance of experimental titanium alloys for dental applications.

    Science.gov (United States)

    Faria, Adriana Cláudia Lapria; Rodrigues, Renata Cristina Silveira; Claro, Ana Paula Rosifini Alves; da Gloria Chiarello de Mattos, Maria; Ribeiro, Ricardo Faria

    2011-11-01

    The present study evaluated microstructure, microhardness and wear resistance of experimental titanium alloys containing zirconium and tantalum. Alloys were melted in arc melting furnace according to the following compositions: Ti-5Zr, Ti-5Ta and Ti-5Ta-5Zr (%wt). Hemispheres and disks were obtained from wax patterns that were invested and cast by plasma. Microstructures were evaluated using optical microscopy and X-ray diffraction (XRD) analysis and also Vickers microhardness was measured. Hemispherical samples and disks were used for 2-body wear tests, performed by repeated grinding of the samples. Wear resistance was assessed as height loss after 40,000 cycles. The data were compared using ANOVA and post-hoc Tukey test. Ti-5Zr presented a Widmanstätten structure and the identified phases were α and α' while Ti-5Ta and Ti-5Ta-5Zr presented α, β, α' and α" phases, but the former presented a lamellar structure, and the other, acicular. The microhardness of Ti-5Zr was significantly greater than other materials and cp Ti presented wear resistance significantly lower than experimental alloys. It was concluded that wear resistance was improved when adding Ta and Zr to titanium and Zr increased microhardness of Ti-5Zr alloy. Copyright © 2011 Elsevier Ltd. All rights reserved.

  11. Uticaj brzine depozicije praha na mehaničke karakteristike i strukturu APS-NiCr/Al prevlake / Effect of the powder deposition rate on the mechanical properties and the structure of the APS-NiCr/Al coating

    Directory of Open Access Journals (Sweden)

    Mihailo R. Mrdak

    2010-10-01

    .3 microhardness testing method and the bond strength was examined by tensile strength testing. The metallographic evaluation of the structure was done by optical microscopy The verified coatings were applied for the protection and revitalization of parts exposed to oxidation at elevated temperatures. Introduction Plasma spraying is widely used in many industries to improve performance of components. This process has found wide applications in many industries such as aviation, petrol chemistry or automotive industry. Plasma spraying is one of the most efficient thermal processes. A jet of plasma particles has a wide range of both temperature and rate. A typical plasma temperature range is from 8700 to 12000°C and the rate range is from 80 to 400ms-1. Composite NiCr/Al powder consists of NiCr alloy particles (nuclei coated with fine Al particles. Deposited coatings are better than NiCr and Ni/Al-type coatings. They are resistant to oxidation, hot corrosion, sudden changes in temperature, abrasion, erosion, and they react well to mechanical damage. Mechanical strength of bonding remains adequate up to a working temperature of 980°C. For designing NiCrAl coatings with the best structural mechanical properties, three groups of samples with different powder deposition rates were made. The aim of this work was to improve the repair of the sections of turbo jet engines rejected due to wear-based oxidation, hot corrosion and other damage mechanisms. Experiment details and materials The coated AMDRY 960 powder of the Sulzer METCO company was used in the experiment. The NiCr/Al powder was developed for the production of coatings which are often used separately as a protection of the base metal from oxidation and hot corrosion at high temperatures or in a combination with ceramic coatings as a middle layer. Powder deposition was performed at atmospheric pressure with a mixture of Ar-He plasma gases and the power supply of 40KW. The study examined three groups of samples to get deposits of

  12. Resistência de união imediata por tração de diferentes cimentos de ionômero de vidro a uma liga de Ni-Cr = Immediate tensile bond strength of different glass ionomer luting cements to a NiCr alloy

    Directory of Open Access Journals (Sweden)

    Ferraz, Roberta Penteado

    2005-01-01

    Full Text Available O objetivo deste estudo foi avaliar a resistência de união imediata por tração de diferentes cimentos de ionômero de vidro: convencional (Vidrion C, Vidrion C Caps, Ketac Cem, resinomodificado (Rely X, Protec Cem e o cimento de Fosfato de Zinco a uma liga de NiCr. Foram confeccionados pares de dispositivos metálicos em NiCr, com superfícies planas, próprios para a cimentação e testes de tração. Foram cimentados 12 pares metálicos de NiCr para cada agente cimentante, preparados de acordo com as recomendações do fabricante, totalizando 72 corpos de prova. Para manter os corpos de prova em posição e com carga constante durante a cimentação utilizou-se uma mesa metálica. Os corpos de prova foram armazenados em água destilada a 37° C durante 1 hora e, em seguida, submetidos aos testes de tração. Os resultados obtidos foram submetidos a ANOVA e Teste de Tukey (p < 0. 05. As médias de resistência, em MPa, encontradas foram: Vidrion C = 8,86; Vidrion C Caps = 10,91; Ketac Cem = 11,48; Rely X = 9,48; Protec Cem = 10,06; Fosfato de Zinco = 2,69. Todos os cimentos de ionômero de vidro testados apresentaram a média de resistência de união imediata por tração maior e estatisticamente significante que o cimento de Fosfato de Zinco. Não houve diferença significativa entre as médias de resistência obtidas para o Ketac-Cem, Vidrion C Caps, Protec Cem e Rely X, porém, o Ketac-Cem apresentou média estatisticamente significante e superior ao Vidrion C

  13. Effects of Load and Speed on Wear Rate of Abrasive Wear for 2014 Al Alloy

    Science.gov (United States)

    Odabas, D.

    2018-01-01

    In this paper, the effects of the normal load and sliding speed on wear rate of two-body abrasive wear for 2014 Al Alloy were investigated in detail. In order to understand the variation in wear behaviour with load and speed, wear tests were carried out at a sliding distance of 11 m, a speed of 0.36 m/s, a duration of 30 s and loads in the range 3-11 N using 220 grit abrasive paper, and at a speed range 0.09-0.90 m/s, a load of 5 N and an average sliding distance of 11 m using abrasive papers of 150 grit size under dry friction conditions. Before the wear tests, solution treatment of the 2014 Al alloy was carried out at temperatures of 505 and 520 °C for 1 h in a muffle furnace and then quenched in cold water at 15 °C. Later, the ageing treatment was carried out at 185 °C for 8 h in the furnace. Generally, wear rate due to time increased linearly and linear wear resistance decreased with increasing loads. However, the wear rate was directly proportional to the load up to a critical load of 7 N. After this load, the slope of the curves decreased because the excessive deformation of the worn surface and the instability of the abrasive grains began to increase. When the load on an abrasive grain reaches a critical value, the groove width is about 0.17 of the abrasive grain diameter, and the abrasive grains begin to fail. The wear rate due to time increased slightly as the sliding speed increased in the range 0.09-0.90 m/s. The reason for this is that changes arising from strain rate and friction heating are expected with increasing sliding speeds.

  14. Corrosion and wear protective composition modulated alloy coatings based on ternary Ni-P-X alloys

    DEFF Research Database (Denmark)

    Leisner, P.; Benzon, M. E.; Christoffersen, Lasse

    1996-01-01

    Scattered reporting in the litterature describes a number of ternary Ni-P-X alloyes (where X can be Co, Cr, Cu, Mo, Pd, Re or W) with promising corrosin and wear protective performance. Based on a systematic study of Ni-P-X alloys it is the intention to produce coatings with improved corrosion...

  15. Abrasive Wear of Alloyed Cast Steels Applied for Heavy Machinery

    Directory of Open Access Journals (Sweden)

    Studnicki A.

    2015-03-01

    Full Text Available In the paper the results and analysis of abrasive wear studies were shown for two grades of cast steels: low-alloyed cast steel applied for heavy machinery parts such as housing, covers etc. and chromium cast steels applied for kinetic nodes of pin-sleeve type. Studies were performed using the modified in Department of Foundry pin-on-disc method.

  16. The research on tool wear of high speed milling titanium alloy TC4

    Science.gov (United States)

    Shi, Hongliang; Wang, Zhichao; Ren, Huanhuan; Yuan, Haoteng

    2017-01-01

    In this paper, carbide cutting tools with physical vapor deposition (PVD) coating was used to high speed milling α+β phase TC4 titanium alloy. The PVD tool was used to study the process of milling TC4 titanium alloy tool wear patterns and wear mechanisms. The results showed that the PVD coating surface wear was small after cutter blade. The cutting life was long, it was suitable for processing of titanium alloy TC4, the wear of rake face was mainly adhesion wear and oxidation wear, the flank face was mainly boundary wear. That was because the adhesion wear of the rake face and the boundary wear of the flank face had a weakening effect on the cutting edge , which made the micro crack blade of the main cutting edge.

  17. Tribología de recubrimientos Cermet/NiCrBSi depositados mediante HVOF

    Directory of Open Access Journals (Sweden)

    Guilemany, J. M.

    2004-04-01

    Full Text Available This work consists on a deep tribological study of the WX system composed by a mechanical blend in different compositions of NiCrBSi and WC-12Co powders: 20% NiCrBSi (W2, 40% NiCrBSi (W4 y 60% NiCrBSi (W6. The coatings have been obtained by high velocity oxy-fuel process (HVOF. The measurements made by Ball-On-Disk test are: the friction coefficient is lower than 0.5 and the exchanged energy between the counterparts is under 10 KJ. To quantify the friction wear rate, the volume loss and the track depth, Scanning White Light Interferometry and SEM have been used. The track depth is proportional to the amount of NiCrBSi. A higher percentage of WC-12Co increases the friction wear resistance and decreases the abrasion wear rate (Rubber Wheel test. In all the coatings studied, no diffusion processes are found between the mixed phases, the adhesion between the coatings and the substrate is excellent, the porosity level is below 2% and an increase of microhardness of the coating due to a strengthening of the matrix produced by impacts of solid particles, takes place.

    El trabajo consta de un completo estudio tribológico del sistema WX que consiste en la mezcla mecánica de WC-12Co y NiCrBSi en diferentes proporciones: 20% NiCrBSi (W2, 40% NiCrBSi (W4 y 60% NiCrBSi (W6. Los recubrimientos se han obtenido por proyección térmica de alta velocidad (HVOF. Para todos los sistemas, el coeficiente de fricción es menor que 0.5 y la energía intercambiada entre el par friccionante y el recubrimiento es inferior a 10 KJ. Para cuantificar el desgaste por fricción se han utilizado la profundidad de la huella y el volumen perdido durante el ensayo, obtenidos mediante Interferometría de Barrido de Luz Blanca (SLWI y SEM. La profundidad de la huella sigue una evolución directamente proporcional al contenido en NiCrBSi. Un mayor contenido en WC-12Co aumenta la resistencia al desgaste por fricción y disminuye la velocidad de desgaste por abrasión (ensayo

  18. Investigation of Wear Resistant of Low-Alloyed and Chromium Cast Steel

    Directory of Open Access Journals (Sweden)

    A. Studnicki

    2012-04-01

    Full Text Available Results of investigations of wear resistant of two species of cast steel were introduced in the article (low-alloyed and chromium cast steel on the background of the standard material which was low alloy wear resistant steel about the trade name CREUSABRO ®8000. The investigations were executed with two methods: abrasive wears in the stream of loose particles (the stream of quartz sand and abrasive wears particles fixed (abrasive paper with the silicon carbide. Comparing the results of investigations in the experiments was based about the counted wear index which characterizes the wears of the studied material in the relation to the standard material.

  19. Efecto del galio sobre la susceptibilidad a la corrosión de una aleación Ni-Cr de uso dental

    Directory of Open Access Journals (Sweden)

    Riesgo, O.

    1996-10-01

    Full Text Available Due to the high price of gold and its alloys, alternative alloys of non noble metals have been developed for use in fixed dental prosthesis. These are Ni-Cr and Co-Cr alloys. Usually fixed prosthesis are joined and then covered with a ceramic layer and for this purpose good castability and adherence with ceramics are required. The castability of Ni-Cr alloys is good and so is their adherence to the ceramic layer. However, a new Ni-Cr alloy with addition of gallium has been produced. In the present work the corrosion properties of a Ni-Cr-Ga alloy in oral environments are analyzed. The results show that the addition of gallium to a Ni-Cr alloy does not produce a modification on the corrosion properties of Ni-Cr alloys.

    Las aleaciones Ni-Cr se emplean ampliamente en odontología debido a su buena resistencia a la corrosión en medios orales, a su adecuada adherencia a la cerámica y a su aceptable biocompatibilidad (aunque este último tópico es un tema seriamente cuestionado en los últimos años. Sin embargo, han aparecido recientemente en el mercado una serie de aleaciones Ni-Cr con un contenido de galio del orden del 7 %, debido a que esta adición mejoraría las propiedades de la aleación frente a la cocción con cerámica. No obstante, no se han llevado a cabo trabajos de laboratorio que demuestren que este material aleado con galio siga presentando buenas propiedades frente a la corrosión como la de los materiales sin adiciones de galio. El objetivo del presente trabajo fue comparar la susceptibilidad a la corrosión de una aleación Ni-Cr con la de una aleación Ni-Cr-Ga, en soluciones de iones agresivos presentes en la saliva natural. Los resultados mostraron que la presencia de galio no modifica sustancialmente la resistencia a la corrosión de las aleaciones Ni-Cr.

  20. Thermophysical properties of Incoloy 800 and five additional FeNiCr-base high temperature alloys in comparison with the nickel-base alloy Nimonic 86 between 20 and 1000deg C

    Energy Technology Data Exchange (ETDEWEB)

    Richter, F. (Mannesmann-Forschungsinstitut GmbH, Duisburg (Germany, F.R.))

    1991-05-01

    The most important physical properties of the following high temperature alloys have been determined in the temperature range between 20 and 1000deg C: Incoloy 800, Incoloy 800 H, Incoloy 802, Incoloy 802 Nb, Manaurite 36 X, IN 519 and Nimonic 86. It is shown that these materials differ only a little in some of the properties. These properties include thermal expansion, thermal conductivity and thermal diffusivity. Owing to a substantially higher nickel content, the density of the nickel-base alloy Nimonic 86 differs significantly from that of the other materials investigated. The differences in the elastic properties of the materials are to be attributed to the differences in their crystallographic texture. Incoly 800 was very highly textured compared to other materials. The temperature dependence of the coefficient of linear thermal expansion and electrical resistivity of these materials is different from the normal behaviour of pure metals and alloys. The discrepancies observed are attributable to short range ordering processes in the case of Nimonic 86 and to temperature-induced electron transitons in the case of the other materials investigated, as known for austenitic Cr-Ni steels. (orig.).

  1. Study on Composition, Microstructure and Wear Behavior of Fe-B-C Wear-Resistant Surfacing Alloys

    Science.gov (United States)

    Zhuang, Minghui; Li, Muqin; Wang, Jun; Ma, Zhen; Yuan, Shidan

    2017-11-01

    Fe-B-C alloy layers with various microstructures were welded on Q235 steel plates using welding powders/H08Mn2Si and welding wires composite surfacing technology. The relationship existing between the chemical composition, microstructure and wear resistance of the surfacing alloy layers was investigated by scanning electron microscopy, x-ray diffraction, electron backscatter diffraction and wear tests. The results demonstrated that the volume fractions and morphologies of the microstructures in the surfacing alloy layers could be controlled by adjusting the boron and carbon contents in the welding powders, which could further regulate the wear resistance of the surfacing alloy layers. The typical microstructures of the Fe-B-C surfacing alloy layers included dendritic Fe, rod-like Fe2B, fishbone-like Fe2B and daisy-like Fe3(C, B). The wear resistance of the alloy layers with various morphologies differed. The wear resistance order of the different microstructures was: rod-like Fe2B > fishbone-like Fe2B > daisy-like Fe3(C, B) > dendritic Fe. A large number of rod-like Fe2B with high microhardness could be obtained at the boron content of 5.70 5.90 wt.% and the carbon content of 0.50 0.60wt.%. The highest wear resistance of the Fe-B-C alloy layers reached the value of 24.1 g-1, which demonstrates the main microscopic cutting wear mechanism of the Fe-B-C alloy layers.

  2. Abrasive Wear Resistance of Overlay Composite Alloy with Addition of Carbide Powders

    OpenAIRE

    Tadao, ARAKI; Minoru, NISHIDA; Akio, HIROSE; Kouji, YANO; HIroshi, FUJITA; Faculty of Eng., Ehime University; Faculty of Eng., Ehime University; Faculty of Eng., Osaka University; Kawasaki Steel Co., Ltd.; Tokuden Co., Ltd.

    1993-01-01

    The overall objective of this project is to provide data showing how carbide powder in addition to base alloy powder can be used effectively to increase hardness of overlay alloy and resistance to abrasive wear. An experimental study was performed to examine combinations of base alloy powders and reinforcing powders. The base alloy powders considered were stainless steel, Ni-base alloy, Co-base alloy and high speed steel powder, while reinforcing powders considered were metal-carbide and cera...

  3. YBa{sub 2}Cu{sub 3}O{sub 7-{delta}} coated conductor deposited onto non-magnetic ternary alloy NiCrW RABiTS tape by in situ pulsed laser deposition

    Energy Technology Data Exchange (ETDEWEB)

    Tomov, R.I.; Kursumovic, A.; Majoros, M.; Glowacki, B.A.; Evetts, J.E.; Tuissi, A.; Villa, E.; Zamboni, M.; Sun, Y.; Toenies, S.; Weber, H.W

    2003-01-01

    Pulsed laser deposition of YBa{sub 2}Cu{sub 3}O{sub 7-{delta}} (YBCO)/buffer (Y{sub 2}O{sub 3}, YSZ, CeO{sub 2}) heterostructures have been performed in situ onto recently developed non-magnetic oxygenation resistant NiCrW tape. The influence of the critical processing parameters on texture development are investigated and the issues involved in NiO formation and relation to the substrate surface quality are discussed. The roles of Ni poisoning YBCO as well as local cation disorder are considered as possible current limiting factors. X-ray diffraction has been used for macro-texture evaluation. Both buffers and YBCO layers show good biaxial alignment with {omega} and {phi} scans having best YBCO FWHM values of 4.0 deg. and 6.5 deg. respectively. A comparison is made with results achieved on industrial Ni{sub 50}Fe{sub 50} tape. The film morphology has been characterized using atomic force microscopy and scanning electron microscopy. The cation disorder has been studied by Raman spectroscopy. Critical temperatures of 90 K ({delta}T{sub c}=5 K) have been measured. Direct transport as well as magnetic measurements shows the critical current density J{sub c} is 0.2 MA/cm{sup 2} in self-field at liquid nitrogen temperatures.

  4. Effect of Al added to a NiCrMo alloy on the development of the oxide layer of intermetallic coatings; Efeito do teor de Al adicionado a liga NiCrMo no desenvolvimento dos filmes de oxidos em revestimentos intermetalicos

    Energy Technology Data Exchange (ETDEWEB)

    D' Oliveira, A.S.C.M.; Cangue, F.J.R. [Universidade Federal do Parana (DEM/UFPR), Curitiba, PR (Brazil). Dept. de Engenharia Mecanica; Clark, E.; Levi, C. [University of California, Santa Barbara, CA (United States)

    2010-07-01

    Components performance in different environment is strongly dependent on oxides that develop on their surfaces. This study analyzed the oxide layer that develops on coatings processed with mixtures of an atomized Hastelloy C alloy with Al powders. Powder mixtures containing 10, 20 and 30wt%Al were deposited on AISI 1020 and AISI304 steel plates. Coatings were subsequently exposed to 850 deg C for two hours in a low PO{sub 2} environment. X-ray diffraction was used to identify the phases that developed in the coating during processing and Raman analysis and Scanning Electron Microscopy were used to characterize the oxide layers. The results showed that coatings processed with the richer Al mixtures, 30wt%Al, which developed NiAl aluminides, reduced the development of {alpha} alumina when processing was done on AISI 304. Coatings processed on AISI 1020 with the three powder mixtures tested developed the different allotropic forms of alumina, as predicted for the tested temperature. (author)

  5. Wear Characteristic of Stellite 6 Alloy Hardfacing Layer by Plasma Arc Surfacing Processes.

    Science.gov (United States)

    Zhu, Zhiyuan; Ouyang, Chun; Qiao, Yanxin; Zhou, Xiaowei

    2017-01-01

    The microstructure and wear resistance of Stellite 6 alloy hardfacing layer at two different temperatures (room temperature and 300°C) were investigated by plasma arc surfacing processes on Q235 Steel. Tribological test was conducted to characterize the wear property. The microstructure of Stellite 6 alloy coating mainly consists of α-Co and (Cr, Fe)7C3 phases. The friction coefficient of Stellite 6 alloys fluctuates slightly under different loads at 300°C. The oxide layer is formed on the coating surface and serves as a special lubricant during the wear test. Abrasive wear is the dominant mechanism at room temperature, and microploughing and plasticity are the key wear mechanisms at 300°C.

  6. Wear Characteristic of Stellite 6 Alloy Hardfacing Layer by Plasma Arc Surfacing Processes

    Directory of Open Access Journals (Sweden)

    Zhiyuan Zhu

    2017-01-01

    Full Text Available The microstructure and wear resistance of Stellite 6 alloy hardfacing layer at two different temperatures (room temperature and 300°C were investigated by plasma arc surfacing processes on Q235 Steel. Tribological test was conducted to characterize the wear property. The microstructure of Stellite 6 alloy coating mainly consists of α-Co and (Cr, Fe7C3 phases. The friction coefficient of Stellite 6 alloys fluctuates slightly under different loads at 300°C. The oxide layer is formed on the coating surface and serves as a special lubricant during the wear test. Abrasive wear is the dominant mechanism at room temperature, and microploughing and plasticity are the key wear mechanisms at 300°C.

  7. Enhancement of wear and corrosion resistance of beta titanium alloy by laser gas alloying with nitrogen

    DEFF Research Database (Denmark)

    Chan, Chi-Wai; Lee, Seunghwan; Smith, Graham

    2016-01-01

    be resolved before commercialising in the orthopaedic market. In this work, a newly developed laser surface treatment technique was employed to improve the surface properties of Ti-35.3Nb-7.3Zr-5.7Ta alloy. The surface structure and composition of the laser-treated TNZT surface were examined by grazing......The relatively high elastic modulus coupled with the presence of toxic vanadium (V) in Ti6Al4V alloy has long been a concern in orthopaedic applications. To solve the problem, a variety of non-toxic and low modulus beta-titanium (beta-Ti) alloys have been developed. Among the beta-Ti alloy family......, the quaternary Ti-Nb-Zr-Ta (TNZT) alloys have received the highest attention as a promising replacement for Ti6Al4V due to their lower elastic modulus and outstanding long term stability against corrosion in biological environments. However, the inferior wear resistance of TNZT is still a problem that must...

  8. Impact Fretting Wear Behavior of Alloy 690 Tubes in Dry and Deionized Water Conditions

    Science.gov (United States)

    Cai, Zhen-Bing; Peng, Jin-Fang; Qian, Hao; Tang, Li-Chen; Zhu, Min-Hao

    2017-07-01

    The impact fretting wear has largely occurred at nuclear power device induced by the flow-induced vibration, and it will take potential hazards to the service of the equipment. However, the present study focuses on the tangential fretting wear of alloy 690 tubes. Research on impact fretting wear of alloy 690 tubes is limited and the related research is imminent. Therefore, impact fretting wear behavior of alloy 690 tubes against 304 stainless steels is investigated. Deionized water is used to simulate the flow environment of the equipment, and the dry environment is used for comparison. Varied analytical techniques are employed to characterize the wear and tribochemical behavior during impact fretting wear. Characterization results indicate that cracks occur at high impact load in both water and dry equipment; however, the water as a medium can significantly delay the cracking time. The crack propagation behavior shows a jagged shape in the water, but crack extended disorderly in dry equipment because the water changed the stress distribution and retarded the friction heat during the wear process. The SEM and XPS analysis shows that the main failure mechanisms of the tube under impact fretting are fatigue wear and friction oxidation. The effect of medium(water) on fretting wear is revealed, which plays a potential and promising role in the service of nuclear power device and other flow equipments.

  9. INFLUENCE OF ADDITIVES ON THE STRUCTURE FORMING OF ECONOMICALLY-ALLOYED WEAR RESISTING STEEL

    Directory of Open Access Journals (Sweden)

    A. I. Garost

    2007-01-01

    Full Text Available The characteristics of vanadium and nitrogencontaining economically-alloyed wear-resisting steels are investigated. The micro-composition and nature of nonmetallic impurities of steels with lowered content of manganese are studied. The optimal compositions of alloys for castings are offered.

  10. Effect of solid lubricants on friction and wear behaviour of alloyed ...

    Indian Academy of Sciences (India)

    Additions of alloying elements or heat treatments will improve their properties much beyond the conventional gray ... tance. Dry sliding friction and wear behaviour of hypereutectic and hypoeutectic alloyed gray cast irons in ... goes below the roughness peaks in boundary lubrication regime leading to dry sliding behaviour.

  11. Cerium Addition Improved the Dry Sliding Wear Resistance of Surface Welding AZ91 Alloy

    Directory of Open Access Journals (Sweden)

    Qingqiang Chen

    2018-02-01

    Full Text Available In this study, the effects of cerium (Ce addition on the friction and wear properties of surface welding AZ91 magnesium alloys were evaluated by pin-on-disk dry sliding friction and wear tests at normal temperature. The results show that both the friction coefficient and wear rate of surfacing magnesium alloys decreased with the decrease in load and increase in sliding speed. The surfacing AZ91 alloy with 1.5% Ce had the lowest friction coefficient and wear rate. The alloy without Ce had the worst wear resistance, mainly because it contained a lot of irregularly shaped and coarse β-Mg17Al12 phases. During friction, the β phase readily caused stress concentration and thus formed cracks at the interface between β phase and α-Mg matrix. The addition of Ce reduced the size and amount of Mg17Al12, while generating Al4Ce phase with a higher thermal stability. The Al-Ce phase could hinder the grain-boundary sliding and migration and reduced the degree of plastic deformation of subsurface metal. Scanning electron microscopy observation showed that the surfacing AZ91 alloy with 1.5% Ce had a total of four types of wear mechanism: abrasion, oxidation, and severe plastic deformation were the primary mechanisms; delamination was the secondary mechanism.

  12. Cerium Addition Improved the Dry Sliding Wear Resistance of Surface Welding AZ91 Alloy.

    Science.gov (United States)

    Chen, Qingqiang; Zhao, Zhihao; Zhu, Qingfeng; Wang, Gaosong; Tao, Kai

    2018-02-06

    In this study, the effects of cerium (Ce) addition on the friction and wear properties of surface welding AZ91 magnesium alloys were evaluated by pin-on-disk dry sliding friction and wear tests at normal temperature. The results show that both the friction coefficient and wear rate of surfacing magnesium alloys decreased with the decrease in load and increase in sliding speed. The surfacing AZ91 alloy with 1.5% Ce had the lowest friction coefficient and wear rate. The alloy without Ce had the worst wear resistance, mainly because it contained a lot of irregularly shaped and coarse β-Mg 17 Al 12 phases. During friction, the β phase readily caused stress concentration and thus formed cracks at the interface between β phase and α-Mg matrix. The addition of Ce reduced the size and amount of Mg 17 Al 12 , while generating Al₄Ce phase with a higher thermal stability. The Al-Ce phase could hinder the grain-boundary sliding and migration and reduced the degree of plastic deformation of subsurface metal. Scanning electron microscopy observation showed that the surfacing AZ91 alloy with 1.5% Ce had a total of four types of wear mechanism: abrasion, oxidation, and severe plastic deformation were the primary mechanisms; delamination was the secondary mechanism.

  13. Research on the Properties of Thermal Sprayed Ni-Cr-Si-Fe-B Coatings

    Directory of Open Access Journals (Sweden)

    Raimonda Lukauskaitė

    2013-02-01

    Full Text Available The article deals with the flame sprayed Ni-Cr-Si-Fe-B coating on aluminum alloy substrates. Before the thermal spraying process, aluminum samples were modified applying chemical, mechanical and thermal processing pre-treatment methods. The main aluminum surface treatment was removing an oxide layer from the surface and improving the exploitation properties of nickel-based coatings. The work involved coating microstructure, porosity, adhesion and microhardness tests. The dependence of the estimated exploitation properties of flame spray coatings on aluminum surface preparation methods and technological parameters of spraying has been established.Article in Lithuanian

  14. Research on the Properties of Thermal Sprayed Ni-Cr-Si-Fe-B Coatings

    Directory of Open Access Journals (Sweden)

    Raimonda Lukauskaitė

    2012-12-01

    Full Text Available The article deals with the flame sprayed Ni-Cr-Si-Fe-B coating on aluminum alloy substrates. Before the thermal spraying process, aluminum samples were modified applying chemical, mechanical and thermal processing pre-treatment methods. The main aluminum surface treatment was removing an oxide layer from the surface and improving the exploitation properties of nickel-based coatings. The work involved coating microstructure, porosity, adhesion and microhardness tests. The dependence of the estimated exploitation properties of flame spray coatings on aluminum surface preparation methods and technological parameters of spraying has been established.Article in Lithuanian

  15. Contribution of the low cycle fatigue on ultra high purity Ni-Cr-Fe alloys and on Ni monocrystals to the understanding of the hydrogen role in stress corrosion cracking for the alloys 600 and 690; Apport de la fatigue oligocyclique sur alliages Ni-Cr-Fe d'ultra haute purete et sur monocristaux de Ni a la comprehension sous contrainte des alliages 600 et 69O

    Energy Technology Data Exchange (ETDEWEB)

    Renaudot, N

    1999-06-01

    We discuss the role of hydrogen in cracking of Ni base alloys used for pressurised water reactor (PWR) primary tubes (alloy 600 and 690). Cracking can be explained by a Stress Corrosion Cracking (SCC) phenomenon. For this purpose, Low cycle fatigue (R = - 1) under cathodic charging at room temperature is conducted to study hydrogen effects on propagation of cracks mechanically initiated by the formation of Persistent Slip Bands (PSB). Low cycle fatigue on Ultra High Purity specimens (Ni, alloy 600 and 690) reveals the very important hydrogen effect on crack propagation rate, whatever the Cr content in the Ni base alloy. If Cr seems to have an effect over-hydrogen penetration in specimens (by a protective film formation), it have no beneficial effect when hydrogen have diffused ahead of a crack tip. Propagation rates (transgranular or intergranular) are highly increased, no matter of the absence of impurities like sulphur. Then, in PWR, the difference in the behaviour of alloy 600 and 690 could be due to a slower microcrack propagation rate for alloy 690. Protective films could play an important role in this difference, which is to study. Low cycle fatigue on Ni single crystals oriented for single slip shows, for the first time on bulk specimen, a macroscopic softening which can be explained. by hydrogen-dislocation interactions. Moreover, a simple quantitative model based on these interactions results in the same softening as the one observed experimentally. These results allow to validate experimentally one of the most important steps in the 'Corrosion Enhanced Plasticity (CEP) model', i.e. the softening ahead of a stress corrosion crack tip by hydrogen dislocation interactions. This is of importance because this model can explain cracking in numerous FCC materials-environment couple. (author)

  16. Effect of a Deep Cryogenic Treatment on Wear and Microstructure of a 6101 Aluminum Alloy

    Directory of Open Access Journals (Sweden)

    Volker Franco Steier

    2016-01-01

    Full Text Available The aim of this work is to evaluate the effect of a deep cryogenic treatment (DCT on the wear behavior and on the microstructure of an aluminum alloy. In order to compare the level of improvement on the wear resistance provided by the DCT with a more traditional technique, a test matrix which included DCT, CrN coated specimens, and combinations of both modification methods was conducted. The wear behavior was investigated using microabrasive wear tests. The cryogenic treated specimens proved to have similar low wear rates as the specimens coated with CrN. The most distinct improvement was reached with a combination of both techniques. In the case of the DCT, the performed microstructural analysis identified the generation of additional GP-zones as the reason for the improved wear resistance.

  17. Fabrication, microstructural characterization and wear characteristics of A380 alloy-alumina composites

    KAUST Repository

    Nurani, Sheikh Jaber

    2016-03-10

    To obtain better mechanical and tribological properties than aluminium alloys aluminium is reinforced with alumina particles making aluminium metal matrix composites. In this work scrap piston A380 alloy was used as the matrix alloy. Alumina particles were added by 5%, 10% and 15% into matrix alloy respectively to form desired composites by stir casting technique. Pin on disc wear testing machine with counter surface as steel disc of hardness HRC 32 and surface roughness of 0.62 μm was used to conduct the wear test. In result composites showed superior wear resistance property over A380 alloy. The effect of load, sliding speed and sliding distance on wear behaviour were also examined in this study. Wear mechanism was identified from the worn surface. Both optical and scanning electron microscope (SEM) of the composites was performed to determine the microstructures. Optical micrograph shows grain size decreases with addition of alumina particles. EDS analysis was performed to confirm the presence of α-Al matrix, primary Si particles and intermetallic. As a general method, phase compositions were analyzed by using a scanning electron microscope (SEM) equipped with an energy dispersive spectroscopy (EDS). Optical microstructures were consistent with the SEM micrographs. © 2015 IEEE.

  18. Wear and Corrosion of Cast Al Alloy Piston with and without Brake Oil

    Directory of Open Access Journals (Sweden)

    Olawale Olarewaju Ajibola

    2015-01-01

    Full Text Available The effects of wear and corrosion of cast AA6061 aluminium alloy were studied with and without brake fluid using a wear jig while the corrosion rate was determined in brake fluid for 70 days under two experimental set-ups. The tests, yielded 0.00000123 g/mm2/min highest wear rate at 147000 wear cycles and 0.0334 mg/mm2/yr as the highest corrosion rate within the early 39th day of immersion in oil, the values being considered comparatively lower than those obtained for Al alloy in most common wet abrasion test and corrosion in aqueous solutions as previously reported in literature. The material loss rates to wear and corrosion were determined from the equations relating to wear and corrosion based on the ASTM designations. The results show that the combined actions of wear and corrosion contribute to the total loss of piston material immersed in brake oil. This is greater than either of their effects individually on cast Al alloy in the brake oil.

  19. Effects of Laser Energies on Wear and Tensile Properties of Biomimetic 7075 Aluminum Alloy

    Science.gov (United States)

    Yuan, Yuhuan; Zhang, Peng; Zhao, Guoping; Gao, Yang; Tao, Lixi; Chen, Heng; Zhang, Jianlong; Zhou, Hong

    2018-01-01

    Inspired by the non-smooth surface of certain animals, a biomimetic coupling unit with various sizes, microstructure, and hardness was prepared on the surface of 7075 aluminum alloy. Following experimental studies were conducted to investigate the wear and tensile properties with various laser energy inputs. The results demonstrated that the non-smooth surface with biomimetic coupling units had a positive effect on both the wear resistance and tensile property of 7075 aluminum alloy. In addition, the sample with the unit fabricated by the laser energy of 420.1 J/cm2 exhibited the most significant improvement on the wear and tensile properties owing to the minimum grain size and the highest microhardness. Also, the weight loss of the sample was one-third of the untreated one's, and the yield strength, the ultimate tensile strength, and the elongation improved by 20, 20, and 34% respectively. Moreover, the mechanisms of wear and tensile properties improvement were also analyzed.

  20. Effect of surface treatment on wear behavior of magnesium alloy AZ31

    Directory of Open Access Journals (Sweden)

    Y. Fouad

    2011-03-01

    Full Text Available In the present study, wear test has been performed on wrought magnesium alloy AZ31 samples. The test samples were in different conditions as; in the as cast alloy or after undergoing different surface treatment of the wrought alloy. The surface treatments included ball burnishing, swaging and shot peening. The shot peening is done at two main pressure loads; 0.1 and 0.3 bars, while other parameters are held constant. The test results show that the wear worst results were observed in the as cast sample at pressure load 0.3 bars, while the shot peening sample has the worst wear rate among all samples at pressure load of 0.1 bars. On the other hand, the hardness test showed that the swaged sample has the highest hardness value among all samples.

  1. Tool wear in cryogenic turning of Ti-6Al-4V alloy

    Science.gov (United States)

    Venugopal, K. A.; Paul, S.; Chattopadhyay, A. B.

    2007-01-01

    Though titanium alloys are being increasingly sought in a wide variety of engineering and biomedical applications, their manufacturability, especially machining and grinding imposes lot of constraints. Rapid tool wear encountered in machining of titanium alloys is a challenge that needs to be overcome. Cryogenic machining with liquid nitrogen as coolant is being investigated by researchers to reduce the cutting zone temperatures and enhance the tool life. The effects of cryogenic cooling have been studied on growth and nature tool wear in the present investigation while turning Ti-6Al-4V alloy bars with microcrystalline uncoated carbide inserts under dry, wet and cryogenic cooling environments in the cutting velocity range of 70-100 m/min. Cryogenic cooling by liquid nitrogen jets enabled substantial improvement in tool life through reduction in adhesion-dissolution-diffusion tool wear through control of machining temperature desirably at the cutting zone.

  2. Study on Friction and Wear Characteristics of Aluminum Alloy Hydraulic Valve Body and Its Antiwear Mechanism

    Directory of Open Access Journals (Sweden)

    Rong Li

    2017-03-01

    Full Text Available In order for the working status of the aluminum alloyed hydraulic valve body to be controlled in actual conditions, a new friction and wear design device was designed for the cast iron and aluminum alloyed valve bodies comparison under the same conditions. The results displayed that: (1 The oil leakage of the aluminum alloyed hydraulic valve body was higher than the corresponding oil leakage of the iron body during the initial running stage. Besides during a later running stage, the oil leakage of the aluminum alloyed body was lower than corresponding oil leakage of the iron body; (2 The actual oil leakage of different materials consisted of two parts: the foundation leakage that was the leakage of the valve without wear and wear leakage that was caused by the worn valve body; (3 The aluminum alloyed valve could rely on the dust filling furrow and melting mechanism that led the body surface to retain dynamic balance, resulting in the valve leakage preservation at a low level. The aluminum alloy modified valve body can meet the requirements of hydraulic leakage under pressure, possibly constituting this alloy suitable for hydraulic valve body manufacturing.

  3. An investigation of wear behaviors of different Monel alloys produced by powder metallurgy

    Energy Technology Data Exchange (ETDEWEB)

    Esgin, U.; Özyürek, D. [Karabük University, Technology Faculty, Department of Manufacturing Engineering / Karabuk (Turkey); Kaya, H., E-mail: hasan.kaya@kocaeli.edu.tr [Kocaeli University, Asim Kocabiyik Vocational School of Higher Education, Department of Machine / Kocaeli (Turkey)

    2016-04-21

    In the present study, wear behaviors of Monel 400, Monel 404, Monel R-405 and Monel K-500 alloys produced by Powder Metallurgy (P/M) method were investigated. These compounds prepared from elemental powders were cold-pressed (600 MPa) and then, sintered at 1150°C for 2 hours and cooled down to the room temperature in furnace environment. Monel alloys produced by the P/M method were characterized through scanning electron microscope (SEM+EDS), X-ray diffraction (XRD), hardness and density measurements. In wear tests, standard pin-on-disk type device was used. Specimens produced within four different Monel Alloys were tested under 1ms{sup −1} sliding speed, under three different loads (20N, 30N and 40N) and five different sliding distances (400-2000 m). The results show that Monel Alloys have γ matrix and that Al{sub 0,9}Ni{sub 4,22} intermetallic phase was formed in the structure. Also, the highest hardness value was measured with the Monel K-500 alloy. In wear tests, the maximum weight loss according to the sliding distance, was observed in Monel 400 and Monel 404 alloys while the minimum weight loss was achieved by the Monel K-500 alloy.

  4. Wear Behaviour of Al-Si-Fe Alloy/Coconut Shell Ash Particulate Composites

    Directory of Open Access Journals (Sweden)

    A. Apasi

    2012-03-01

    Full Text Available Wear behaviour of aluminium alloy (Al-Si-Fe reinforced with coconut shell ash particles (CSAp fabricated by stir casting process was investigated. The wear and frictional properties of the metal matrix composites was studied by performing dry sliding wear test using a pin-on-disc wear tester by varying the applied load from 10-50 N, speed 2.0 m/s and sliding distance 4000 m. The morphology of the worn out surface was determined by scanning electron microscope (SEM. The results show that the coefficient of friction increases with increasing load for the Al-Si-Fe alloy and the composites containing CSAp. It is observed that, as the applied load increases, the wear rate also increases but decreased with CSAp addition. This is because, whenever applied load increases, the friction at the contact surface of the material and rotating disc obviously increases. Hence, incorporation of the coconut shell particles in the Al-Si-Fe alloy matrix as reinforcement increases the wear resistance of the material

  5. Wear behavior of tetragonal zirconia polycrystal versus titanium and titanium alloy

    Energy Technology Data Exchange (ETDEWEB)

    Kanbara, Tsunemichi; Yajima, Yasutomo [Department of Oral Implantology, Tokyo Dental College, 1-2-2 Masago, Mihama-ku, Chiba 261-8502 (Japan); Yoshinari, Masao, E-mail: yosinari@tdc.ac.jp [Division of Oral Implant Research, Oral Health Science Center, Tokyo Dental College, 1-2-2 Masago, Mihama-ku, Chiba 261-8502 (Japan)

    2011-04-15

    The aim of this study was to clarify the influence of tetragonal zirconia polycrystal (TZP) on the two-body wear behavior of titanium (Ti). Two-body wear tests were performed using TZP, two grades of cp-Ti or Ti alloy in distilled water, and the cross-sectional area of worn surfaces was measured to evaluate the wear behavior. In addition, the surface hardness and coefficient of friction were determined and an electron probe microanalysis performed to investigate the underlying mechanism of wear. The hardness of TZP was much greater than that of Ti. The coefficient of friction between Ti and Ti showed a higher value than the Ti/TZP combination. Ti was more susceptible to wear by both TZP and Ti than TZP, indicating that the mechanism of wear between TZP and Ti was abrasive wear, whereas that between Ti and Ti was adhesive wear. No remarkable difference in the amount of wear in Ti was observed between TZP and Ti as the opposite material, despite the hardness value of Ti being much smaller than that of TZP. (communication)

  6. Effect of Particle Size on Wear of Particulate Reinforced Aluminum Alloy Composites at Elevated Temperatures

    Science.gov (United States)

    Kumar, Suresh; Pandey, Ratandeep; Panwar, Ranvir Singh; Pandey, O. P.

    2013-11-01

    The present paper describes the effect of particle size on operative wear mechanism in particle reinforced aluminum alloy composites at elevated temperatures. Two composites containing zircon sand particles of 20-32 μm and 106-125 μm were fabricated by stir casting process. The dry sliding wear tests of the developed composites were performed at low and high loads with variation in temperatures from 50 to 300 °C. The transition in wear mode from mild-to-severe was observed with variation in temperature and load. The wear at 200 °C presented entirely different wear behavior from the one at 250 °C. The wear rate of fine size reinforced composite at 200 °C at higher load was substantially lower than that of coarse size reinforced composite. Examination of wear tracks and debris revealed that delamination occurs after run in wear mode followed by formation of smaller size wear debris, transfer of materials from the counter surfaces and mixing of these materials on the contact surfaces. The volume loss was observed to increase with increase in load and temperature. Composite containing bigger size particles exhibit higher loss under similar conditions.

  7. Improvement of Microstructure and Wear Property of Al-Bi Alloys by Nd Addition

    Science.gov (United States)

    Man, Tiannan; Zhang, Lin; Xiang, Zhaolong; Wang, Wenbin; Huang, Minghao; Wang, Engang

    2017-10-01

    The fabrication of immiscible alloys with a homogeneous microstructure remains a challenge owing to the liquid-liquid phase separation. The microstructure and mechanical properties of Al-Bi immiscible alloys with the addition of rare-earth Nd are investigated in this work. Scanning electron microscopy analyses show the formation of intermetallic compound NdBi2 during solidification. The rod-like NdBi2 compounds act as heterogeneous nucleation sites for the Bi-rich droplets, which impedes the segregation of the Bi phase and refines the microstructure of the Al-Bi alloys. The results of a wear test show that the addition of Nd in Al-Bi immiscible alloys results in improved wear resistance, which is useful for the development of high-performance self-lubrication materials.

  8. Tribological studies of eutectic Aluminum-Silicon alloys used for automotive engine blocks subjected to sliding wear damage

    Science.gov (United States)

    Xue, Guijun

    The microstructures and wear performances of linerless engine cylinder blocks made of two eutectic Al-Si alloys with different Si morphologies were characterized after the engine tests. Overall, both the Al-11 wt. % Si alloy and the Al-12.6 wt. % Si alloy provided similar wear performance. Block-on-ring wear tests were applied to the Al-11% Si alloy. The MW regime in air consisted of two sub-regimes: MW-1 and MW-2. The argon atmosphere produced a 10-fold reduction in wear rates and the formation of LMW regime at loads less than 10 N. The metallic tribolayers formed in the MW under argon atmosphere were uniform and stable, resulting lower wear rates than those in air. The mechanism of material removal under argon atmosphere was delimination. The SW occurring in argon was observed at a relatively low load, compared to an air atmosphere. Wear was also more sensitive to applied load in the argon atmosphere.

  9. The role of oxidation in the fretting wear process

    Science.gov (United States)

    Bill, R. C.

    1980-01-01

    Fretting experiments were conducted on titanium, a series of Ni-Cr-Al alloys and on some high temperature turbine alloys at room temperature and at elevated temperatures in air and in various inert environments. It was found that, depending on temperature and environment, the fretting behavior of the materials examined could be classified according to four general types of behavior. Briefly, these types of behavior were: (1) the complete absence of oxidation, as in inert environments, generally leading to low rates of fretting wear but high fretting friction; (2) gradual attrition of surface oxide with each fretting stroke, found in these experiments to operate in concert with other dominating mechanisms; (3) rapid oxidation at surface fatigue damage sites, resulting in undermining and rapid disintegration of the load bearing surface; and (4) the formation of coherent, protective oxide film, resulting in low rates of fretting wear. An analytical model predicting conditions favorable to the fourth type of behavior was outlined.

  10. Effect of Anodic Polarization on Layer-Growth of Fe-Ni-Cr Anodes in Cryolite-Alumina Melts

    Science.gov (United States)

    Ndong, GermainKouma; Xue, Jilai; Feng, Luxing; Zhu, Jun

    High-temperature corrosion behaviors of Fe-Ni-Cr alloy as inert anodes for aluminum electrolysis have been studied. The effect of anodic overpotential on layer growth of anodic surface is specially considered. The corrosion layers on the anodes tested were analyzed using XRD and SEM-EDS to provide a fundamental understanding of the layers growth at metallic anode surface. The dissolution of the scale layers on the metal anode occurred with low overpotential, while AlxM3-xO4 spinel phase within the scale layers was found with an increased overpotential. A mixture of multiple MyO layers existed on the anode substrate. The results may be useful for understanding and controlling the corrosion behaviors of Fe-Ni-Cr anode for potential application in aluminum electrolysis.

  11. Hot Corrosion Behavior of Arc-Sprayed Highly Dense NiCr-Based Coatings in Chloride Salt Deposit

    Science.gov (United States)

    Qin, Enwei; Yin, Song; Ji, Hua; Huang, Qian; Liu, Zekun; Wu, Shuhui

    2017-04-01

    To make cities more environmentally friendly, combustible wastes tend to be incinerated in waste-to-energy power plant boilers. However, release of chlorine gas (Cl2) during incineration causes serious problems related to hot corrosion of boiler tubes and poses a safety threat for such plants. In this study, a pseudo-de Laval nozzle was employed in a twin-wire arc spray system to enhance the velocity of in-flight particles. Highly dense NiCr-based coatings were obtained using the modified nozzle gun. The coating morphology was characterized by optical microscopy and scanning electron microscopy, and hot corrosion testing was carried out in a synthetic molten chloride salt environment. Results showed that the dense NiCr-based coatings exhibited high resistance against corrosion by chlorine, which can be related to the typical splat lamellar microstructure and chemical composition as well as minor alloying elements such as Ti and Mo.

  12. Microstructure evolution and lubricant wear performance of laser alloyed layers on automobile engine chains

    Science.gov (United States)

    Sun, G. F.; Zhou, R.; Zhang, Y. K.; Yuan, G. D.; Wang, K.; Ren, X. D.; Wen, D. P.

    2014-10-01

    Wear resistant layers on nodular cast iron chains with C-B-W-Cr powders were fabricated by laser surface alloying (LSA). Microstructure, phases and lattice parameters, were investigated by means of optical microscopy, scanning electron microscopy, transmission electron microscopy and X-ray diffractometry. Micro-, nano-hardness and elastic modulus were measured with a Vickers microhardness tester and a nano-indendation tester. Lubricant sliding wear performance was performed on a ball-on-disk apparatus in ambient air using the straight line reciprocating wear form. Results indicate that microstructure of the alloyed layers changes from hyper-eutectic to hypo-eutectic, varing with laser specific energy. Nano-grain size and micro-hardness decrease while martensite lattice parameters increase with laser specific energy. Existence of graphite in the substrate increases the carbon content in the retained austenite to 1.59 wt%. Nano-hardness and elastic modulus of the alloyed layers are close. Friction and wear properties of the layers are improved by LSA compared with the substrate. Wear mechanism of them is illustrated.

  13. Lubricated sliding wear behaviour of Ni-P-W multilayered alloy coatings produced by pulse plating

    DEFF Research Database (Denmark)

    Panagopoulos, C. N.; Papachristos, V. D.; Christoffersen, Lasse

    2000-01-01

    The lubricated sliding wear behaviour of Ni-P-W multilayered alloy coatings sliding against hardened steel discs was studied, in a pin-on-disc set-up. The multilayered coatings had been deposited on mild steel pins by pulse plating and they consisted of ternary Ni-P-W layers of high and low W...

  14. Lubricated wear resistance of Al-Cu-Mn-Mg-Si and Al-Si-Cu-Mn-Mg alloys against JIS ADC12 aluminium diecast alloy

    Energy Technology Data Exchange (ETDEWEB)

    Tanaka, T. [Junior Coll., Hikone, Shiga (Japan)

    1995-03-01

    Aluminium alloys are light, easy to shape by plastic working, and in the case of casting alloys, can give better products and higher productivity by diecasting. Accordingly, the demand for mechanical components made from aluminium alloys has increased. In addition to strength, wear resistance is often required since moving aluminium components that make sliding contact with each other are becoming more common as machinery becomes lighter. For such applications the wear resistance of aluminium alloys is not generally sufficient unless greatly improved by the use of a lubricant. Thus, designs in which aluminium alloy components slide against one another can be used when the contact conditions are appropriate. (orig.)

  15. Effect of High Velocity Arc Spraying Parameters on Properties of FeNiCrAl Coating

    Directory of Open Access Journals (Sweden)

    TIAN Haoliang

    2016-12-01

    Full Text Available FeNiCrAl coating is a kind of surface wear resistant material for shaft parts. Microstructure, adhesive strength, phase composition and microhardness were analyzed in order to study the influence mechanism of spraying parameters on coating properties. The relation among the spraying current, coating microstructure and cohesive strength was studied in detail. The results shown that the spraying current is very important to obtain the dense coating (porosity of 8.76% with cohesive strength of 52.3 MPa and an excellent coating is prepared by spraying current 200 A, spraying voltage 34 V and spraying distance 160 mm. The hardness of coating is 626 HV0.1 and about 1.6 times as that of the matrix. The effective mechanism is relevant to the scatter distribution of the Fe-Al intermetallic compound and Cr0.19Fe0.1Ni0.11 solution in the coating.

  16. Friction and wear of sintered Mg-B alloys; Mg-B kei shoketsu tokin no masatsu mamo tokusei

    Energy Technology Data Exchange (ETDEWEB)

    Saito, J.; Takahashi, H.; Sekino, T.; Nishiyama, K. [Science University of Tokyo, Tokyo (Japan). Facultyof Science and Technology

    1999-01-15

    Sliding wear behavior of newly developed of magnesium base hard alloys containing magnesium borides carbon steel (SUJ2) wear studied by ring-on-block type Ogoshi wear resislance teste at sliding velocities of 3.55m/s, load of 20.6N and sliding distance of 66.6m to 600m. The new hard alloys exhibits better wear resistance and gives less than conventional magnesium alloys. The excellent wear performance of the new hard alloys are attributed to the improvement of hardness and the formation of oxides such as MgO and B{sub 2}O{sub 3}, which may act as lubricants during slides. (author)

  17. The effect of different rare earth elements content on microstructure, mechanical and wear behavior of Mg-Al-Zn alloy

    Energy Technology Data Exchange (ETDEWEB)

    Meshinchi Asl, Kaveh, E-mail: kaveh_mesh@yahoo.co.uk [School of Materials Science and Engineering, Clemson University, Clemson, SC 29634 (United States); Masoudi, Afshin; Khomamizadeh, Farzad [Department of Materials Science and Engineering, Sharif University of Technology, P.O. Box 11365-9466, Tehran (Iran, Islamic Republic of)

    2010-03-25

    The effect of Rare earths addition to AZ91 magnesium alloy and its influence on the microstructure and mechanical properties was investigated in this study. Addition of cerium rich misch metal to AZ91 alloy resulted in formation of needle shape particles, which had a very high thermal stability, providing superior mechanical properties compared to AZ91 magnesium alloy. As a result, the grain boundaries were less susceptible for grain boundary sliding at high temperatures. The steady state creep rates were specified and for the AZ91 alloy and the results indicate a mixed mode of creep behavior, with some grain boundary effects contributing to the overall behavior. However for the RE added samples, sliding of grain boundaries was greatly suppressed and the dislocation climb controlled creep was the dominant deformation mechanism. Dry sliding wear tests were also performed to investigate the effect of Rare Earth additives on wear response of AZ91 magnesium alloy. Weight loss values were determined and wear mechanisms of the alloys with different amount of REs were investigated. Abrasion, delamination and gross plastic deformation were identified as prevailing wear mechanisms. Abrasive wear that activated at lower loads and sliding speeds increased wear rates for less ductile specimens of Rare Earth enriched. However AZ91 alloy containing Rare Earth contents show superior resistance to gross plastic deformation which operated at more severe wear conditions. This is due to existence of Al{sub 11}RE{sub 3} phase that posses attractive mechanical properties at elevated temperatures.

  18. Synthesis and Study on Effect of Parameters on Dry Sliding Wear Characteristics of AL-SI Alloys

    Directory of Open Access Journals (Sweden)

    Francis Uchenna OZIOKO

    2012-08-01

    Full Text Available The effect of parameters on dry sliding wear characteristics of Al-Si alloys was studied. Aluminium-silicon alloys containing 7%, 12% and 14% weight of silicon were synthesized using casting method. Dry sliding wear characteristics of sample were studied against a hardened carbon steel (Fe-2.3%Cr-0.9%C using a pin-on-disc. Observations were recorded keeping two parameters (sliding distance, sliding speed and load constant against wear at room temperature. Microstructural characterization was done using optical microscope (OM and scanning electron microscope (SEM. Hardness and wear characteristics of different samples have shown near uniform behaviour. The wear rate decreased when the percentage of silicon increases. Wear was observed to increase at higher applied load, higher sliding speed and higher sliding distance. The wear characteristics of Al-14%Si was observed superior to those of Al-7%Si and Al-12%Si due to the degree of refinement of their eutectic silicon.

  19. Wear behavior of self-lubricating Fe-Cr-C-Mn-Cu alloys: Smearing effect of second phase particles

    Science.gov (United States)

    Kim, Ki Nam; Kim, Byung Sik; Shin, Gyeong Su; Park, Myung Chul; Lee, Deok Hyun; Kim, Seon Jin

    2011-08-01

    Newly developed self-lubricating Fe-Cr-C-Mn-Cu cast composite alloys were investigated to study the role of Cu-rich second phase particles which smear on the wear surface during sliding. The wear resistance of the material was improved with an increasing copper concentration. The improved wear resistance was probably obtained by forming a protective tribofilm, which prevented metal-to-metal contact through smearing of the embedded Cu-rich second phase particles. This formation of protective oxide films during sliding is likely to improve the wear resistance of austenitic Fe-Cr-C-Mn-Cu cast composite alloys.

  20. Effect of Silicon on Mechanical and Wear Properties of Aluminium-Alloyed Gray Cast Iron

    Science.gov (United States)

    Vadiraj, Aravind; Tiwari, Shashank

    2014-08-01

    Influence of Si on mechanical and wear properties of Al-alloyed gray cast iron has been investigated in this work. The Si content is varied from 1.27 to 2.1% in five different alloys with nearly 2% Al additions. Alloy with 2.1% Si and 1.9% Al shows maximum ferrite matrix with highest flake volume (17.3%). It also has the lowest hardness and strength. Rest of the alloys with Si content equal to or less than 1.7% and 2% Al content shows maximum pearlite matrix with higher hardness and strength. They have also shown a tendency for oxide formation and reduced wear during sliding probably due to higher friction heat and lower heat dissipation tendency due to lower flake volume and Al addition which reduces thermal conductivity of the matrix. The same oxide layer was not evident in alloy with 2.1% Si and 1.9% Al alloy having the highest flake volume (17.3%).

  1. Microstructure, mechanical and wear properties of laser surface melted Ti6Al4V alloy.

    Science.gov (United States)

    Balla, Vamsi Krishna; Soderlind, Julie; Bose, Susmita; Bandyopadhyay, Amit

    2014-04-01

    Laser surface melting (LSM) of Ti6Al4V alloy was carried out with an aim to improve properties such as microstructure and wear for implant applications. The alloy substrate was melted at 250W and 400W at a scan velocity of 5mm/s, with input energy of 42J/mm(2) and 68J/mm(2), respectively. The results showed that equiaxed α+β microstructure of the substrate changes to mixture of acicular α in β matrix after LSM due to high cooling rates in the range of 2.25×10(-3)K/s and 1.41×10(-3)K/s during LSM. Increasing the energy input increased the thickness of remelted region from 779 to 802µm and 1173 to 1199µm. Similarly, as a result of slow cooling rates under present experimental conditions, the grain size of the alloy increased from 4.8μm to 154-199μm. However, the hardness of the Ti6Al4V alloy increased due to LSM melting and resulted in lowest in vitro wear rate of 3.38×10(-4)mm(3)/Nm compared to untreated substrate with a wear rate of 6.82×10(-4)mm(3)/Nm. © 2013 Published by Elsevier Ltd.

  2. ANN & ANFIS Models for Prediction of Abrasive Wear of 3105 Aluminium Alloy with Polyurethane Coating

    Directory of Open Access Journals (Sweden)

    H. Alimam

    2016-06-01

    Full Text Available The quest for safety and reliability has increased significantly after Industrial revolution, so is the case for coating industries. In this paper 3105 Aluminium alloy sheet is coated with organic polyurethane coating. After the implementation of coating, various processes are undergone to check its reliability under elevated conditions. ANN & ANFIS model were developed and trained with an objective to find abrasive wear during the process. ANN & ANFIS model were compared with the experimental results. It is observed that the abrasive wear of a coated specimen can be predicted accurately and precisely using ANN and ANFIS models.

  3. Accurate classical short-range forces for the study of collision cascades in Fe-Ni-Cr

    Science.gov (United States)

    Béland, Laurent Karim; Tamm, Artur; Mu, Sai; Samolyuk, German D.; Osetsky, Yuri N.; Aabloo, Alvo; Klintenberg, Mattias; Caro, Alfredo; Stoller, Roger E.

    2017-10-01

    The predictive power of a classical molecular dynamics simulation is largely determined by the physical validity of its underlying empirical potential. In the case of high-energy collision cascades, it was recently shown that correctly modeling interactions at short distances is necessary to accurately predict primary damage production. An ab initio based framework is introduced for modifying an existing embedded-atom method FeNiCr potential to handle these short-range interactions. Density functional theory is used to calculate the energetics of two atoms approaching each other, embedded in the alloy, and to calculate the equation of state of the alloy as it is compressed. The pairwise terms and the embedding terms of the potential are modified in accordance with the ab initio results. Using this reparametrized potential, collision cascades are performed in Ni50Fe50, Ni80Cr20 and Ni33Fe33Cr33. The simulations reveal that alloying Ni and NiCr to Fe reduces primary damage production, in agreement with some previous calculations. Alloying Ni and NiFe to Cr does not reduce primary damage production, in contradiction with previous calculations.

  4. Effect of dry cryogenic treatment on Vickers hardness and wear resistance of new martensitic shape memory nickel-titanium alloy

    National Research Council Canada - National Science Library

    Vinothkumar, Thilla Sekar; Kandaswamy, Deivanayagam; Prabhakaran, Gopalakrishnan; Rajadurai, Arunachalam

    2015-01-01

    The aim of this study is to investigate the role of dry cryogenic treatment (CT) temperature and time on the Vickers hardness and wear resistance of new martensitic shape memory (SM) nickel-titanium (NiTi) alloy...

  5. Comportamiento tribológico de los recubrimientos nanocristalinos de CrC-NiCr obtenidos por proyección térmica HVOF

    Directory of Open Access Journals (Sweden)

    Igartua, A.

    2004-04-01

    Full Text Available One of the most important uses of HVOF thermal plasma spray coatings is for wear resistance. In this work, the characteristics of nanocristalline CCr-NiCr coating and their effect on the mechanical properties and tribological behaviour of the material have been investigated. The objective of this study is the replacement of hazardous hard chromium plating technology used today in industry for an efficient and clean HVOF technology, using micro and nanocristalline CCr-NiCr coatings. Commercially available CCr-NiCr powder was mechanically treated, in order to obtain nano powders. Later the HVOF thermal spray process was used to produce conventional and nanocrystalline CCr-NiCr coatings. The ultra-microindentation technique was applied to evaluate the grain size effect in the hardness and the elasto-plastic properties of the coating. Difference in roughness has been determined by profilometry. The coating microstructures were characterised by SEM and optical microscopy and the porosity percentage was determined by Image Analysis technique. In order to evaluate the friction and wear properties of different substrate materials a reciprocating sliding motion has been used. CrC-NiCr standard coatings shows better tribological properties than WC-CoCr coatings.

    Una de las características más importantes de los recubrimientos de proyección térmica HVOF es su resistencia al desgaste. En este proyecto, se han investigado las características del recubrimiento nanocristalinos de CrC-NiCr y su efecto en las propiedades mecánicas y tribológicas del material. De acuerdo con los ensayos realizados, los recubrimientos nanocristalinos CrC-NiCr proporcionan una rugosidad un 66% menor, que los recubrimientos estándar, lo que produce una importante mejora en las propiedades de fricción (reducción coeficiente de fricción del 38% y desgaste (reducción del desgaste del 84%.

  6. Role of plastic deformation in wear of copper and copper - 10-percent-aluminum alloy in cryogenic fuels

    Science.gov (United States)

    Bill, R. C.; Wisander, D. W.

    1973-01-01

    High-purity copper specimens and a copper-aluminum (10%) alloy specimen were subjected to sliding against Type 440 C in cryogenic fuel environments. It was found that virtually all wear occurred by the plastic deformation of a recrystallized layer extending to about 10 micrometers below the wear scar surface of the copper or copper alloy. The wear debris was in the form of a layered structure adhering to the exit region of the wear scar. Measurements on the high purity copper specimens indicated that the wear rate was proportional to the applied load and to the sliding velocity squared. A physical model of the wear process is proposed to account for these observations.

  7. Wear resistance analysis of the aluminum 7075 alloy and the nanostructured aluminum 7075 - silver nanoparticles composites

    Directory of Open Access Journals (Sweden)

    Estrada-Ruiz R.H.

    2016-01-01

    Full Text Available Nanostructured composites of the aluminum 7075 alloy and carbon-coated silver nanoparticles were synthetized by the mechanical milling technique using a high-energy mill SPEX 8000M; the powders generated were compacted, sintered and hot-extruded to produce 1 cm-diameter bars. The composites were then subjected to a wear test using a pin-on-disc device to validate the hypothesis that second phase-ductile nanometric particles homogenously distributed throughout the metalmatrix improve the wear resistance of the material. It was found that silver nanoparticles prevent the wear of the material by acting as an obstacle to dislocations movement during the plastic deformation of the contact surface, as well as a solid lubricant when these are separated from the metal-matrix.

  8. Analysis of wear properties of aluminium based journal bearing alloys with and without lubrication.

    Science.gov (United States)

    Mathavan, J. Joy; Patnaik, Amar

    2016-09-01

    Apart from classical bearing materials, Aluminium alloys are used as bearing materials these days because of their superior quality. In this analysis, new Aluminium based bearing materials, with filler metals Si, Ni, and Cr are prepared by metal mould casting in burnout furnace machine, and tribological properties of these alloys with and without lubrication were tested. The experiments for wear with lubrication are conducted on multiple specimen tester and experiments without lubrication is conducted on Pin on disk tribometer. The disc material used was SAE 1050 steel. Wear tests were conducted at a sliding speed of 0.785 m/s and at a normal load of 20 N. Coefficient of friction values, temperature changes and wear of the specimens were plotted on graph according to the above mentioned working conditions. Hardness and weight losses of the specimens were calculated. The obtained results demonstrate how the friction and wear properties of these samples have changed with the % addition of Silicon, Chromium and Nickel to the base metal aluminium.

  9. Wear resistance of laser-deposited boride reinforced Ti-Nb-Zr-Ta alloy composites for orthopedic implants

    Energy Technology Data Exchange (ETDEWEB)

    Samuel, Sonia [Department of Materials Science and Engineering University of North Texas, Denton, TX (United States); Nag, Soumya [Department of Materials Science and Engineering Ohio State University, Columbus, OH (United States); Scharf, Thomas W.; Banerjee, Rajarshi [Department of Materials Science and Engineering University of North Texas, Denton, TX (United States)

    2008-04-01

    The inherently poor wear resistance of titanium alloys limits their application as femoral heads in femoral (hip) implants. Reinforcing the soft matrix of titanium alloys (including new generation {beta}-Ti alloys) with hard ceramic precipitates such as borides offers the possibility of substantially enhancing the wear resistance of these composites. The present study discusses the microstructure and wear resistance of laser-deposited boride reinforced composites based on Ti-Nb-Zr-Ta alloys. These composites have been deposited using the LENS{sup TM} process from a blend of elemental Ti, Nb, Zr, Ta, and boron powders and consist of complex borides dispersed in a matrix of {beta}-Ti. The wear resistance of these composites has been compared with that of Ti-6Al-4V ELI, the current material of choice for orthopedic femoral implants, against two types of counterfaces, hard Si{sub 3}N{sub 4} and softer SS440C stainless steel. Results suggest a substantial improvement in the wear resistance of the boride reinforced Ti-Nb-Zr-Ta alloys as compared with Ti-6Al-4V ELI against the softer counterface of SS440. The presence of an oxide layer on the surface of these alloys and composites also appears to have a substantial effect in terms of enhanced wear resistance.

  10. Assessment of corrosion resistance of cast cobalt- and nickel-chromium dental alloys in acidic environments.

    Science.gov (United States)

    Mercieca, Sven; Caligari Conti, Malcolm; Buhagiar, Joseph; Camilleri, Josette

    2017-10-26

    The aim of this study was to compare the degradation resistance of nickel-chromium (Ni-Cr) and cobalt-chromium (Co-Cr) alloys used as a base material for partial dentures in contact with saliva. Wiron® 99 and Wironit Extra-Hard® were selected as representative casting alloys for Ni-Cr and Co-Cr alloys, respectively. The alloys were tested in contact with deionized water, artificial saliva and acidified artificial saliva. Material characterization was performed by X-ray diffractometry (XRD) and microhardness and nanohardness testing. The corrosion properties of the materials were then analyzed using open circuit potential analysis and potentiodynamic analysis. Alloy leaching in solution was assessed by inductively coupled plasma mass spectrometry techniques. Co-Cr alloy was more stable than the Ni-Cr alloy in all solutions tested. Leaching of nickel and corrosion attack was higher in Ni-Cr alloy in artificial saliva compared with the acidified saliva. The corrosion resistance of the Co-Cr alloy was seen to be superior to that of the Ni-Cr alloy, with the former exhibiting a lower corrosion current in all test solutions. Microstructural topographical changes were observed for Ni-Cr alloy in contact with artificial saliva. The Ni-Cr alloy exhibited microstructural changes and lower corrosion resistance in artificial saliva. The acidic changes did not enhance the alloy degradation. Ni-Cr alloys are unstable in solution and leach nickel. Co-Cr alloys should be preferred for clinical use.

  11. Order-disorder transitions in NiCr2S4

    DEFF Research Database (Denmark)

    Vaqueiro, P.; Powell, A.V.; Lebech, B.

    2000-01-01

    Order–disorder transitions in NiCr2S4 have been investigated by high-temperature powder neutron diffraction. At 835(5)°C, NiCr2S4 transforms from the monoclinic Cr3S4 structure to a hexagonal cation-deficient NiAs structure.......Order–disorder transitions in NiCr2S4 have been investigated by high-temperature powder neutron diffraction. At 835(5)°C, NiCr2S4 transforms from the monoclinic Cr3S4 structure to a hexagonal cation-deficient NiAs structure....

  12. The Effect of Aluminum Content on the Microstructure and Cavitation Wear of Feal Intermetallic Alloys

    Directory of Open Access Journals (Sweden)

    Jasionowski Robert

    2014-03-01

    Full Text Available Intermetallic-based alloys (so called intermetallics of the Fe-Al binary system are modern construction materials, which in recent decades have found application in many branches of the power, chemical and automotive industries. High resistance of FeAl based alloys to cavitational erosion results first of all from their high hardness in the as-cast state, large compressive stresses in the material, as well as homogeneous structure. In the present paper, the effect of aluminum content on the microstructure, texture and strain implemented upon cavitation wear of FeAl intermetallic alloys, have been analyzed by field emission gun scanning electron microscopy (FEG SEM and electron backscatter diffraction (EBSD analysis. Obtained results of structural characterization indicates that with increasing aluminium content effects of orientation randomization (weakening of //ND casting texture, grain refinement and rising of mechanical strenght (and so cavitational resistance take place.

  13. High Strength and Wear Resistant Aluminum Alloy for High Temperature Applications

    Science.gov (United States)

    Lee, Jonathan A.; Chen, Po Shou

    2003-01-01

    Originally developed by NASA as high performance piston alloys to meet U.S. automotive legislation requiring low exhaust emission, the novel NASA alloys now offer dramatic increase in tensile strength for many other applications at elevated temperatures from 450 F (232 C) to about 750 F (400 C). It is an ideal low cost material for cast automotive components such as pistons, cylinder heads, cylinder liners, connecting rods, turbo chargers, impellers, actuators, brake calipers and rotors. It can be very economically produced from conventional permanent mold, sand casting or investment casting, with silicon content ranging from 6% to 18%. At high silicon levels, the alloy exhibits excellent thermal growth stability, surface hardness and wear resistant properties.

  14. Effect of scandium addition on the microstructure, mechanical and wear properties of the spray formed hypereutectic aluminum–silicon alloys

    Energy Technology Data Exchange (ETDEWEB)

    Raghukiran, Nadimpalli; Kumar, Ravi, E-mail: nvrk@iitm.ac.in

    2015-08-12

    Hypereutectic Al–x%Si–0.8Sc alloys (x=13, 16, 19 and 22 wt%) were produced by spray forming. The microstructures of all the alloys exhibited very fine silicon phase with average size of about 5–10 µm irrespective of the silicon content of the alloy. Transmission electron microscopy revealed the presence of a nano-scale scandium rich phase, identified as AlSi{sub 2}Sc{sub 2} (V-phase) uniformly distributed in the alloy. The presence of V-phase resulted in higher matrix hardness (1.34 GPa) in contrast to 1.04 GPa observed in the case of binary Al–Si alloys by nanoindentation. Isothermal heat treatment at 375 °C revealed insignificant coarsening of silicon phase in both binary and ternary alloys. The Al–x%Si–0.8Sc alloys exhibited higher flow stress and tensile strength in contrast to their binary alloy counterparts which was attributed to the bi-modal size distribution of the strengthening phases in the form of nano-scale V-phase and sub-micron to 10 µm size silicon particles. The pin-on-disk wear tests exhibited appreciable improvement in the wear performance of the relatively low-silicon content ternary alloys over their binary counterparts while the high-silicon content binary and ternary alloys exhibited no much difference in the wear performance.

  15. The effects of homogenization treatment on wear resistance of AZ61 magnesium alloy fabricated by extrusion-shear process

    Science.gov (United States)

    Hu, H.-J.; Ying, Y.-L.; OU, Z.-W.; Wang, X.-Q.

    2017-12-01

    Wear resistance of extrusion shear-processed AZ61 magnesium samples with as-cast state and homogenization treatment state has been studied by wear tests using pin-on-disc experiments under dry sliding conditions. Wear rates and friction coefficients between AZ61 magnesium alloy and GCr15 steel have been used to evaluate wear resistances of AZ61 magnesium alloys, and obtained from dry sliding with different frequencies and loads. Scanning electron microscope (SEM) and energy dispersive X-ray spectrometer (EDS) were used to analyze microstructures before and after the wear tests to find the wear mechanisms of AZ61 magnesium samples with as-cast state and homogenization treatment state. The wear resistances of the homogeneous state samples prepared by extrusion-shear process are close to those of as cast state, which are due to the little differences of microstructures. In addition, the wear mechanisms change from mild wear to severe wear with rise of exerted loads and reciprocating frequencies.

  16. Investigation of the Wear and Hardness Behaviour of Aluminium Alloy Coated Using the Powder Flame Spraying Method

    Directory of Open Access Journals (Sweden)

    Nurullah KIRATLI

    2009-03-01

    Full Text Available In this study, the wear behavior of aluminum alloy AL 5754 ( Etial 53 coated with powders of 10Al-Cu alloy (RotoTec® 19850 and 15Cr7Fe-Ni alloy (RotoTec® 19985 using powder flame spraying method has been investigated. To avoid thermal expansions between substrate and coating materials, Ni-Al RotoTec® 51000 was used as binding material. The wear test was performed on a pin-on-disc test apparatus. As an abrasive material, a SiC, 800 sandpaper was used. The wear tests of coated materials were carried out at room temperature and at 1.0m/s sliding speed with 0.35 and 0.70MPa pressures. To characterize coated specimens, they have been examined with optical microscope. As a result, it is found that the both coating materials have improved wear resistance.

  17. Nano-hardness, wear resistance and pseudoelasticity of hafnium implanted NiTi shape memory alloy.

    Science.gov (United States)

    Zhao, Tingting; Li, Yan; Liu, Yong; Zhao, Xinqing

    2012-09-01

    NiTi shape memory alloy was modified by Hf ion implantation to improve its wear resistance and surface integrity against deformation. The Auger electron spectroscopy and x-ray photoelectron spectroscopy results indicated that the oxide thickness of NiTi alloy was increased by the formation of TiO₂/HfO₂ nanofilm on the surface. The nano-hardness measured by nano-indentation was decreased even at the depth larger than the maximum reach of the implanted Hf ion. The lower coefficient of friction with much longer fretting time indicated the remarkable improvement of wear resistance of Hf implanted NiTi, especially for the sample with a moderate incident dose. The formation of TiO₂/HfO₂ nanofilm with larger thickness and decrease of the nano-hardness played important roles in the improvement of wear resistance. Moreover, Hf implanted NiTi exhibited larger pseudoelastic recovery strain and retained better surface integrity even after being strained to 10% as demonstrated by in situ scanning electron microscope observation. Crown Copyright © 2012. Published by Elsevier Ltd. All rights reserved.

  18. Thermal spraying on the magnesium alloy AZ91

    Energy Technology Data Exchange (ETDEWEB)

    Lenz, U.; Weisheit, A.; Mordike, B.L. (Technische Univ. Clausthal, Clausthal-Zellerfeld (Germany). Inst. fuer Werkstoffkunde und Werkstofftechnik)

    1998-01-01

    The results of this investigations show, that thermal sprayed coatings can improve the surface properties of magnesium base alloys. Aluminium coatings can improve corrosion resistance, whereas wear resistance can significantly be improved with NiCrFeSiB and NiAl coatings. When materials are coated which are sensitive to contact corrosion then the density of the layer is the most important property. In this respect HVOF spaying seems to be the preferred process for producing protective coatings on magnesium substrates. (orig.)

  19. Wear behavior of Al-Si alloy based metal matrix composite reinforced with TiB2

    Science.gov (United States)

    Sahoo, J. K.; Sahoo, S. K.; Sutar, H.; Sarangi, B.

    2017-02-01

    Al-Si alloy based composites are widely used in automotive, aerospace and for structural application due to improved strength to weight ratio, low density, and better wear resistance. In the present work, Al-xSi-5TiB2 (x=7, 11, 12.6) in-situ composite was synthesized successfully by stir casting method. Here the composites were prepared by the exothermic reaction of K2TiF6 and KBF4 salts with the molten Al-x Si alloy. The dry sliding wear behavior of Al-Si matrix composites reinforced with 5 % TiB2 was studied using a pin-on-disc wear testing machine to study the effect of % Si, load (10, 20, 30 N), sliding speed (1.36, 1.82, 2.27 m.s-1) and sliding distance on stir cast Al-xSi-5TiB2 composites. The Al-Si alloy and the reinforcement mixers were confirmed by the X-ray Diffraction analysis. The microstructure of Al-xSi-5TiB2 composite was investigated by using Optical Microscope to determine the phases present in the prepared composites. The prepared AMC composites were tested for hardness using Vickers Hardness tester with the variation of Si. Wear rate (mm3/m), Wear resistance (m/mm3), Specific Wear rate (m3/N.m) and were analyzed with various conditions. The worn surfaces of the specimens were analyzed before and after wear testing by Scanning Electron Microscope (SEM) to determine the governing wear mechanisms in the composites. Wear rate and specific wear rate decreases at all the operating condition with increase in wt% Si. Wear resistance all most increases with increase in wt% Si. Hardness values are increased with increase in amount of Si.

  20. Wear Behavior of Mechanically Alloyed Ti-Based Bulk Metallic Glass Composites Containing Carbon Nanotubes

    Directory of Open Access Journals (Sweden)

    Yung-Sheng Lin

    2016-11-01

    Full Text Available The present paper reports the preparation and wear behavior of mechanically alloyed Ti-based bulk metallic glass composites containing carbon nanotube (CNT particles. The differential scanning calorimeter results show that the thermal stability of the amorphous matrix is affected by the presence of CNT particles. Changes in glass transition temperature (Tg and crystallization temperature (Tx suggest that deviations in the chemical composition of the amorphous matrix occurred because of a partial dissolution of the CNT species into the amorphous phase. Although the hardness of CNT/Ti50Cu28Ni15Sn7 bulk metallic glass composites is increased with the addition of CNT particles, the wear resistance of such composites is not directly proportional to their hardness, and does not follow the standard wear law. A worn surface under a high applied load shows that the 12 vol. % CNT/Ti50Cu28Ni15Sn7 bulk metallic glass composite suffers severe wear compared with monolithic Ti50Cu28Ni15Sn7 bulk metallic glass.

  1. Sintering behaviour and mechanical properties of Cr3C2–NiCr ...

    Indian Academy of Sciences (India)

    Abstract. Cr3C2–NiCr cermets are used as metal cutting tools due to their relatively high hardness and low sin- tering temperatures. In this study, a powder mixture consisting of 75 wt% Cr3C2–25 wt% NiCr was sintered at four different temperatures and characterized for its microstructure and mechanical properties.

  2. Synthesis and Characterization of NiCr Self-assembled Nanorings

    NARCIS (Netherlands)

    Serdio, Victor M.; Gracia-Pinilla, Miguel A.; Velumani, S.; Perez-Tijerina, Eduardo G.; van der Wiel, Wilfred Gerard

    2010-01-01

    Formation of NiCr nanorings out of 2-3 nm NiCr nanoparticles prepared by DC magnetron sputtering with inert gas condensation is reported. An RF quadrupole mass filter has been used to get the particle size distribution and control the particle size in the plasma stream of grown material. The

  3. Antibacterial activity, corrosion resistance and wear behavior of spark plasma sintered Ta-5Cu alloy for biomedical applications.

    Science.gov (United States)

    Cui, Jing; Zhao, Liang; Zhu, Weiwei; Wang, Bi; Zhao, Cancan; Fang, Liming; Ren, Fuzeng

    2017-10-01

    Tantalum has been widely used in orthopedic and dental implants. However, the major barrier to the extended use of such medical devices is the possibility of bacterial adhesion to the implant surface which will cause implant-associated infections. To solve this problem, bulk Ta-5Cu alloy has been fabricated by a combination of mechanical alloying and spark plasma sintering. The effect of the addition of Cu on the hardness, antibacterial activity, cytocompatibility, corrosion resistance and wear performance was systematically investigated. The sintered Ta-5Cu alloy shows enhanced antibacterial activity against E. Coli due to the sustained release of Cu ions. However, the addition of Cu would produce slight cytotoxicity and decrease corrosion resistance of Ta. Furthermore, pin-on-disk wear tests show that Ta-5Cu alloy has a much lower coefficient of friction but a higher wear rate and shows a distinct wear mode from that of Ta upon sliding against stainless steel 440C. Wear-induced plastic deformation leads to elongation of Ta and Cu grains along the sliding direction and nanolayered structures were observed upon approaching the sliding surface. The presence of hard oxides also shows a profound effect on the plastic flow of the base material and results in localized vortex patterns. The obtained results are expected to provide deep insights into the development of novel Ta-Cu alloy for biomedical applications. Copyright © 2017 Elsevier Ltd. All rights reserved.

  4. Effects of heat treatment on properties of multi-element low alloy wear-resistant steel

    Directory of Open Access Journals (Sweden)

    SONG Xu-ding

    2007-02-01

    Full Text Available The paper has studied the mechanical properties and heat treatment effects on multi-element low alloy wear-resistant steel (MLAWS used as a material for the liner of rolling mill torii. The results show that when quenched at 900-920℃ and tempered at 350-370℃, the MLAWS has achieved hardness above 60 HRC, tensile strength greater than 1 600 MPa, impact toughness higher than 18J/cm2 and fracture toughness greater than 37 MPa

  5. Microhardness and wear resistance of PEO-coated 5754 aluminum alloy

    Science.gov (United States)

    Vyaliy, I. E.; Egorkin, V. S.; Sinebryukhov, S. L.; Minaev, A. N.; Gnedenkov, S. V.

    2017-09-01

    We present results of the study aimed at assessing the effect of duty cycle (D) during plasma electrolytic oxidation (PEO) on protective properties of the coatings produced on 5754 aluminum alloy. It is shown that increasing the duty cycle of a microsecond current pulses leads to increased hardness and reduced abrasive wear of the PEO-layers, improving mechanical properties. The obtained data allowed confirming, that increasing the amount of energy consumed for coating growth leads to the formation of thicker PEO-layers with improved tribological properties. The effect of duty cycle during plasma electrolytic oxidation on protective properties of the produced coatings was assessed.

  6. Wear and Corrosion Properties of 316L-SiC Composite Coating Deposited by Cold Spray on Magnesium Alloy

    Science.gov (United States)

    Chen, Jie; Ma, Bing; Liu, Guang; Song, Hui; Wu, Jinming; Cui, Lang; Zheng, Ziyun

    2017-08-01

    In order to improve the wear and corrosion resistance of commonly used magnesium alloys, 316L stainless steel coating and 316L-SiC composite coating have been deposited directly on commercial AZ80 magnesium alloy using cold spraying technology (CS). The microstructure, hardness and bonding strength of as-sprayed coatings were studied. Their tribological properties sliding against Si3N4 and GCr15 steel under unlubricated conditions were evaluated by a ball-on-disk tribometer. Corrosion behaviors of coated samples were also evaluated and compared to that of uncoated magnesium alloy substrate in 3.5 wt.% NaCl solution by electrochemical measurements. Scanning electron microscopy was used to characterize the corresponding wear tracks and corroded surfaces to determine wear and corrosion mechanisms. The results showed that the as-sprayed coatings possessed higher microhardness and more excellent wear resistance than magnesium alloy substrate. Meanwhile, 316L and 316L-SiC coating also reduced the corrosion current density of magnesium alloy and the galvanic corrosion of the substrates was not observed after 200-h neutral salt spray exposure, which demonstrated that corrosion resistance of a magnesium alloy substrate could be greatly improved by cold-sprayed stainless steel-based coatings.

  7. Effect of Fe2B boride orientation on abrasion wear resistance of Fe-B cast alloy

    Directory of Open Access Journals (Sweden)

    Da-wei Yi

    2017-07-01

    Full Text Available The microstructures and abrasion wear resistance of directional solidification Fe-B alloy have been investigated using optical microscopy, X-ray diffraction, scanning electron microscopy and laser scanning microscopy. The results show that the microstructure of as-cast Fe-B alloy consists of ferrite, pearlite and eutectic boride. After heat treatment, the microstructure is composed of boride and martensite. The plane which is perpendicular to the boride growth direction possesses the highest hardness. In two-body abrasive wear tests, the silicon carbide abrasive can cut the boride and martensite matrix synchronously, and the wear mechanism is micro cutting mechanism. The worn surface roughness and the wear weight loss both increase with the increasing contact load. Moreover, when the boride growth direction is perpendicular to the worn surface, the highest hardness plane of the boride can effectively oppose abrasion, and the martensite matrix can surround and support borides perfectly.

  8. Wear Characteristics of Hybrid Composites Based on Za27 Alloy Reinforced With Silicon Carbide and Graphite Particles

    Directory of Open Access Journals (Sweden)

    S. Mitrović

    2014-06-01

    Full Text Available The paper presents the wear characteristics of a hybrid composite based on zinc-aluminium ZA27 alloy, reinforced with silicon-carbide and graphite particles. The tested sample contains 5 vol.% of SiC and 3 vol.% Gr particles. Compocasting technique has been used to prepare the samples. The experiments were performed on a “block-on-disc” tribometer under conditions of dry sliding. The wear volumes of the alloy and the composite were determined by varying the normal loads and sliding speeds. The paper contains the procedure for preparation of sample composites and microstructure of the composite material and the base ZA27 alloy. The wear surface of the composite material was examined using the scanning electronic microscope (SEM and energy dispersive spectrometry (EDS. Conclusions were obtained based on the observed impact of the sliding speed, normal load and sliding distance on tribological behaviour of the observed composite.

  9. Endurance in Al Alloy Melts and Wear Resistance of Titanium Matrix Composite Shot-Sleeve for Aluminum Alloy Die-casting

    Energy Technology Data Exchange (ETDEWEB)

    Choi, Bong-Jae; Kim, Young-Jig [Sungkyunkwan University, Suwon (Korea, Republic of); Sung, Si-Young [Korea Automotive Technology Institute, Chonan (Korea, Republic of)

    2012-02-15

    The main purpose of this study was to evaluate the endurance against Al alloy melts and wear resistance of an in-situ synthesized titanium matrix composite (TMC) sleeve for aluminum alloy die-casting. The conventional die-casting shot sleeve material was STD61 tool steel. TMCs have great thermal stability, wear and oxidation resistance. The in-situ reaction between Ti and B4C leads to two kinds of thermodynamically stable reinforcements, such as TiBw and TiCp. To evaluate the feasibility of the application to a TMCs diecasting shot sleeve, the interfacial reaction behavior was examined between Al alloys melts with TMCs and STD61 tool steel. The pin-on-disk type dry sliding wear test was also investigated for TMCs and STD61 tool steel.

  10. Effect of Experimental Variables of Abrasive Wear on 3D Surface Roughness and Wear Rate of Al-4.5 % Cu Alloy

    Science.gov (United States)

    Ghosh, Debashis; Mallik, Manab; Mandal, Nilrudra; Dutta, Samik; Roy, Himadri; Lohar, Aditya Kumar

    2017-04-01

    This investigation was primarily carried out to examine the abrasive wear behavior of as cast Al-4.5 % Cu alloy. Wear tests have been carried out using an abrasive wear machine with emery paper embedded with SiC particles acting as abrasive medium. The experiments were planned using central composite design, with, load, cycle and grit size as input variables, whereas wear rate and 3D roughness were considered as output variable. Analysis of variance was applied to check the adequacy of the mathematical model and their respective parameters. Microstructural investigations of the worn surfaces have been carried out to explain the observed results and to understand the wear micro-mechanisms as per the planned experiments. Desirability function optimization technique was finally employed to optimize the controlling factors. The observed results revealed that, grit size plays a significant role in the variation of wear rate and 3D roughness as compared to load and cycles. Based on the significance of interactions, the regression equations were derived and verified further with a number of confirmation runs to assess the adequacy of the model. A close agreement (±10 %) between the predicted and experimentally measured results was obtained from this investigation.

  11. Enhancement of wear and ballistic resistance of armour grade AA7075 aluminium alloy using friction stir processing

    Directory of Open Access Journals (Sweden)

    I. Sudhakar

    2015-03-01

    Full Text Available Industrial applications of aluminium and its alloys are restricted because of their poor tribological properties. Thermal spraying, laser surfacing, electron beam welding are the most widely used techniques to alter the surface morphology of base metal. Preliminary studies reveal that the coating and layering of aluminium alloys with ceramic particles enhance the ballistic resistance. Furthermore, among aluminium alloys, 7075 aluminium alloy exhibits high strength which can be compared to that of steels and has profound applications in the designing of lightweight fortification structures and integrated protection systems. Having limitations such as poor bond integrity, formation of detrimental phases and interfacial reaction between reinforcement and substrate using fusion route to deposit hard particles paves the way to adopt friction stir processing for fabricating surface composites using different sizes of boron carbide particles as reinforcement on armour grade 7075 aluminium alloy as matrix in the present investigation. Wear and ballistic tests were carried out to assess the performance of friction stir processed AA7075 alloy. Significant improvement in wear resistance of friction stir processed surface composites is attributed to the change in wear mechanism from abrasion to adhesion. It has also been observed that the surface metal matrix composites have shown better ballistic resistance compared to the substrate AA7075 alloy. Addition of solid lubricant MoS2 has reduced the depth of penetration of the projectile to half that of base metal AA7075 alloy. For the first time, the friction stir processing technique was successfully used to improve the wear and ballistic resistances of armour grade high strength AA7075 alloy.

  12. Electroless deposition of NiCrB diffusion barrier layer film for ULSI-Cu metallization

    Energy Technology Data Exchange (ETDEWEB)

    Wang, Yuechun [School of Materials Science and Engineering, Yunnan University, Kunming (China); Chen, Xiuhua, E-mail: chenxh@ynu.edu.cn [School of Materials Science and Engineering, Yunnan University, Kunming (China); Ma, Wenhui [National Engineering Laboratory of Vacuum Metallurgy, Kunming University of Science and Technology, Kunming (China); Shang, Yudong; Lei, Zhengtao; Xiang, Fuwei [School of Materials Science and Engineering, Yunnan University, Kunming (China)

    2017-02-28

    Highlights: • In this paper, the electroless deposited NiCrB thin film was mainly in the form of NiB, CrB{sub 2} compounds and elementary Ni. • The sheet resistance of NiCrB thin film was 3.043 Ω/□, it is smaller than that of the widely used Ta, TaN and TiN diffusion barrier layers. • Annealing experiments showed that the failure temperature of NiCrB thin film regarding Cu diffusion was 900 °C. • NiCrB barrier layer crystallized after 900 °C annealing, Cu grains arrived at Si-substrate through grain boundaries, resulting in the formation of Cu{sub 3}Si. • Eelectroless deposited NiCrB film also had good oxidation resistance, it is expected to become an anti-oxidant layer of copper interconnection. - Abstract: NiCrB films were deposited on Si substrates using electroless deposition as a diffusion barrier layer for Cu interconnections. Samples of the prepared NiCrB/SiO{sub 2}/Si and NiCrB/Cu/NiCrB/SiO{sub 2}/Si were annealed at temperatures ranging from 500 °C to 900 °C. The reaction mechanism of the electroless deposition of the NiCrB film, the failure temperature and the failure mechanism of the NiCrB diffusion barrier layer were investigated. The prepared samples were subjected to XRD, XPS, FPP and AFM to determine the phases, composition, sheet resistance and surface morphology of samples before and after annealing. The results of these analyses indicated that the failure temperature of the NiCrB barrier film was 900 °C and the failure mechanism led to crystallization and grain growth of the NiCrB barrier layer after high temperature annealing. It was found that this process caused Cu grains to reach Si substrate through the grain boundaries, and then the reaction between Cu and Si resulted in the formation of highly resistive Cu{sub 3}Si.

  13. Wear behavior of Cu-Zn alloy by ultrasonic nanocrystalline surface modification.

    Science.gov (United States)

    Cho, In Shik; Amanov, Auezhan; Ahn, Deok Gi; Shin, Keesam; Lee, Chang Soon; Pyoun, Young-Shik; Park, In-Gyu

    2011-07-01

    The ultrasonic nanocrystalline surface modification (UNSM) was applied to disk specimens made of Cu-Zn alloy in order to investigate the UNSM effects under five various conditions on wear of deformation twinning. In this paper, ball-on-disk test was conducted, and the results of UNSM-treated specimens showed that surface layer dislocation density and multi-directional twins were abruptly increased, and the grain size was altered into nano scale. UNSM delivers force onto the workpiece surface 20,000 times per second with 1,000 to 4,000 contact counts per square millimeter. The UNSM technology creates nanocrystalline and deformation twinning on the workpiece surface. One of the main concepts of this study is that defined phenomena of the UNSM technology, and the results revealed that nanocrystalline and deformation twinning depth might be controlled by means of impact energy of UNSM technology. EBSD and TEM analyses showed that deformation layer was increased up to 268 microm, and initial twin density was 0.001 x 10(6) cm(-2) and increased up to 0.343 x 10(6) cm(-2). Wear volume loss was also decreased from 703 x 10(3) mm3 to 387 x 10(3) mm3. Wear behavior according to deformation depth was observed under three different combinations. This is related to deformation depth which was created by UNSM technology.

  14. Effect of Lubrication on Sliding Wear of Red Mud Particulate Reinforced Aluminium Alloy 6061

    Directory of Open Access Journals (Sweden)

    N. Panwar

    2017-09-01

    Full Text Available In present study, Red mud, an industrial waste, has been utilized as a reinforcement material to fabricate Aluminium 6061 matrix based metal matrix composite. Taguchi L18 orthogonal array has been employed for fabrication of composite castings and for conducting the tribological experimentation. ANOVA analysis has been applied to examine the effect of individual parameters such as sliding condition: dry and wet, reinforcement weight fraction, load, speed, and sliding distance on specific wear rate obtained experimentally. It has been found that tensile strength and impact energy increases while elongation decreases, with increasing weight fraction and decrease in particle size of red mud. The percentage contribution of the effect of factors on SWR is Sliding condition (73.17, speed (7.84, percentage reinforcement (7.35, load (5.75, sliding distance (2.24, and particle size (1.25. It has also been observed that specific wear rate is very low in wet condition. However, it decreases with increase in weight fraction of reinforcement, decrease in load and sliding speed. Al6061/red mud metal matrix composites have shown reasonable strength and wear resistance. The use of red mud in Aluminium composite provides the solution for disposal of red mud and can possibly become an economic replacement of Aluminium and its alloys.

  15. Heredity of medium-range order structure from melts to the microstructure of Ni-Cr-W superalloy

    Energy Technology Data Exchange (ETDEWEB)

    Gao, Zhongtang; Hu, Rui; Wang, Jun; Li, Jinshan [Northwestern Polytechnical University, State Key Laboratory of Solidification Processing, Xi' an (China)

    2015-07-15

    The structure factor S(Q), intensities and pair distribution function g(r) of liquid Ni-Cr-W superalloy at different temperatures have been measured by a high-temperature X-ray diffractometer. Coordination N{sub min}, correlation radius r{sub c}, the nearest atomic distance r{sub 1}, solidification microstructure and compression performance have been studied. The results show that a pre-peak exists on the structure factor curve at the liquidus temperature, and a fine structure of equiaxed, globular and non-dendritic primary grains can be achieved by casting the alloy at liquidus temperature. Liquid structure feature of Ni-Cr-W superalloy is found to depend on temperature. During the solidification, some structural information carried by the medium-range order (MRO) structure is inherited from the melt to the microstructure, which is beneficial for grain refinement. The maximum yield strength measured from typical microstructure of the equiaxed and non-dendritic grains at 1400 C is 543 MPa. The results show that refinement and non-dendritic grain is beneficial to the improvement of the yield strength. (orig.)

  16. Wear and Corrosion Resistance of Fe Based Coatings by HVOF Sprayed on Gray Cast-Iron for Automotive Application

    Directory of Open Access Journals (Sweden)

    M.S. Priyan

    2014-12-01

    Full Text Available In this study, commercially available FeSiNiCr and FeBCr alloy powders were designed with suitable compositions, gas atomized and then coated on gray cast-iron substrate. The microstructures of the feed stock Fe based alloy powders and the coatings were investigated by means of optical microscopy (OM, X-Ray diffraction (XRD, Thermogravimetric analysis (TGA and Scanning Electron Microscopy (SEM. In the present study, both the coating materials experienced two-body wear mechanisms. The results showed that for loads of 0.05 N, 0.1 N and 0.2 N, the wear resistance of FeBCr coating was less than FeSiNiCr by 44 %, 40 % and 31 %, respectively. The results indicated that the coated substrates exhibited lower corrosion current densities and lower corrosion rates, when placed in 20 wt.% H2SO4 solutions. In addition, the use of optimal spraying parameters/conditions gave improvements to the corrosion resistance of the substrates that had been treated with the crystalline coating.

  17. Selected Properties And Tribological Wear Alloys Co-Cr-Mo And Co-Cr-Mo-W Used In Dental Prosthetics

    OpenAIRE

    Augustyn-Pieniążek J.; Kurtyka P.; Sulima I.; Stopka J.

    2015-01-01

    The presented work provides the results of the abrasive wear resistance tests performed on Co-Cr-Mo and Co-Cr-Mo-W alloys with the use of the Miller’s apparatus. The analyzed alloys underwent microstructure observations as well as hardness measurements, and the abraded surfaces of the examined materials were observed by means of electron scanning microscopy. The performed examinations made it possible to state that the Co-Cr alloys characterized in a high hardness, whereas the changes in the ...

  18. EFFECTS OF TIN ON HARDNESS, WEAR RATE AND COEFFICIENT OF FRICTION OF CAST CU-NI-SN ALLOYS

    Directory of Open Access Journals (Sweden)

    S. ILANGOVAN

    2013-02-01

    Full Text Available An investigation was carried out to understand the effects of Sn on hardness, wear rate and the coefficient of friction of spinodal Cu-Ni-Sn alloys. Alloys of appropriate compositions were melted in a crucible furnace under argon atmosphere and cast into sand moulds. Solution heat treated and aged specimens were tested for hardness, wear rate and the coefficient of friction. It was found that the hardness increases when the Sn content increases from 4% to 8% in the solution heat treated conditions. The peak aging time is found to decrease with an increase in the Sn content. Further, the coefficient of friction is independent of hardness whereas the wear rate decreases linearly with hardness irrespective of Sn content.

  19. Wear properties of hybrid ABO+BN+CNT/Al-Sn alloy matrix composites for engine bearing materials

    Science.gov (United States)

    Bak, Ji Hyeon; Cho, Dae Hyun; Shin, Sunmi; Park, Jin Young; Park, Ik Min

    2018-01-01

    Engine bearing materials need improved wear resistance to withstand high speeds and heavy loads. To meet the requirements of bearing materials, a new metal matrix composite (MMC) was designed. Here, the hybrid aluminum borate whisker (Al18B4O33, ABO) + hexagonal boron nitride (BN) + carbon nanotubes (CNTs)/Al-5Sn alloy MMCs were fabricated by squeeze infiltration. The wear properties of the hybrid MMCs were evaluated using a ball-on-disk tester. The effect of hybridization of ABO, BN, and CNTs on the wear properties of the Al-Sn MMCs was investigated. The microstructure of the hybrid MMCs showed a uniform distribution of the reinforcements. The wear resistance of the Al-5Sn alloy improved with the addition of ABO. The wear properties of the ABO+BN/ Al-Sn and ABO+CNT/Al-Sn MMCs were considerably enhanced compared to those of the ABO reinforced Al-Sn MMC because of the lubricating characteristic of BN and CNTs, and the CNTs were more effective than BN. The friction coefficient and wear rate of 20ABO+5BN+5CNT/Al-Sn MMC decreased by 1/4 and 1/20, respectively, compared to that of the ABO/Al-Sn MMC.

  20. EFECT OF PLASMA IMMERSION ION IMPLANTATION TREATEMENT IN THE WEAR RESISTANCE OF Ti-6Al-4V ALLOY

    Directory of Open Access Journals (Sweden)

    Zepka, Susana

    2015-07-01

    Full Text Available The objective of this work was the evaluation of wear resistance of Ti-6Al-4V alloy after plasma immersion ion implantation (PIII in different immersion times. The goal of this process was the modification of surface properties of the alloy to obtain better tribology properties. In this process, atoms can be injected on the material´s surface changing the mechanical properties in the region near the surface independently of thermodynamics variables, as solubility and difusivity. The samples were submitted to 120 e 180 minutes of implantation at 250°C in the three samples for each condition. The wear analyses were made by pin-on-disk process, where the lost volumes and wear coefficients were compared in the samples. It was observed the decreasing of attrite coefficient and the lost volume of the material during wear test. The implanted sample by 180 minutes has showed the wear coefficient 35.12% lower in comparison of the sample without treatment, and 11.09% lower in comparison of implanted sample by 120 minutes. It can be observed that the sample implanted by 180 minutes showed lower wear coefficient.

  1. An index to PGE-Ni-Cr deposits and occurrences in selected mineral-occurrence databases

    Data.gov (United States)

    U.S. Geological Survey, Department of the Interior — The data in Ni_Cr_PGE shapefile was obtained by compiling records of sites containing nickel, chromium, or one of the platinum group elements from published...

  2. Obtention, machining and wear of sintered alloys for automotive applications; Processamento, usinagem e desgaste de ligas sinterizadas para aplicacoes automotivas

    Energy Technology Data Exchange (ETDEWEB)

    Jesus Filho, Edson Souza de

    2006-07-01

    The aim of this work was the development of materials for automotive applications, in particular, valve seat inserts for gasoline combustion engines. The development involved the following activities: processing by powder metallurgy techniques, heat treatment, mechanical and microstructural characterization, machining and wear of materials. This work was undertaken aiming cost reduction of this component by the use of cheaper and less pollutant elements, eliminating the presence of Co and Pb due to their high cost and toxicological effects, respectively. The accomplishment of a thorough research into patents revealed that the materials studied here present particular compositions and were not yet produced. The results of hardness measurements and the transverse radial strength of the studied materials, after heat treatment, revealed superior properties than the commercial alloys applied at the moment. The machining tests of the material without heat treatment indicated a similar behaviour in comparison to the commercial alloy, suggesting that the new alloy chemistry composition was not deleterious in this sense. After heat treatment, the obtained alloys presented a cutting force increase in relation to the commercial alloy. Wear tests results of heat treated materials presented smaller friction coefficient and mass loss than the commercial alloy, in ali cases. This was especially achieved due to the advantages offered by heat treatment allied to the addition of NbC and Ti/W carbides. The materials obtained here showed to be potential candidates to substitute with advantages, valve seat inserts made of Fe-Co alloys for gasoline combustion engines. (author)

  3. Resistance to High-Temperature Oxidation and Wear of Various Ferrous Alloys Used in Rolling Mills

    Science.gov (United States)

    Delaunois, Fabienne; Stanciu, Victor Ioan; Sinnaeve, Mario

    2018-01-01

    Various materials are commonly used to manufacture work rolls for hot rolling mills, such as ICDP (Indefinite Chill Double Pour) cast irons, high-chromium white cast irons, and high speed steels (HSS). Various chemical compositions and microstructures are studied in order to optimize the in-use behavior of those grades of rolls. In this paper, six grades of ferrous alloys (an ICDP cast iron; an ICDP cast iron enriched in vanadium, niobium, and molybdenum; a HSS; a graphitic HSS; a high-chromium white cast iron (Hi-Cr); and a niobium-molybdenum-doped high-chromium white cast iron) were investigated. High-temperature oxidation tests with gravimetric means at 575 °C in water vapor atmosphere and sliding wear tests were carried out. The oxidation kinetics was followed during oxidation test. The microstructure was observed by optical and scanning electron microscopies. The oxides formed on the surface of the samples were analyzed by XRD and EDS. The thickness of the oxide scales and the mass gain were measured after oxidation test. The results showed that the behavior of all the grades differed. The oxide scale of HSS and HSS-G grades was fine and their friction coefficient was low. The weight gain after oxidation test of HSS was high. Hi-Cr and M-Hi-Cr grades presented highly porous oxide layer and an important increase of the friction coefficient during wear test. ICDP and M-ICDP had intermediate behavior.

  4. Erosive Wear of Inconel 625 Alloy Coatings Deposited by CMT Method

    Directory of Open Access Journals (Sweden)

    Solecka M.

    2016-06-01

    Full Text Available The article presents the investigation results concerning the determination of the characteristics of erosive wear caused by the impact of Al2O3 solid particles on the surface of Inconel 625 alloy after plastic working and the same material after weld cladding process using the CMT method. Erosion wear tests were performed at two temperatures: 20°C and 650°C. The erosion tests were conducted using the standard ASTM G76. A jet with a specified abrasive waight was directed to the surface of the tested material at an α impingement angle varied in the range of 30-90° at a velocity imparted to the abrasive by the medium, which was compressed air. The eroded surface was examined using a scanning electron microscope (SEM, while the depths of craters caused by the erosion tests were measured with an optical profilometer. The predominant mechanisms of the formation of mass losses during solid particle erosion were microcutting and microfissuring.

  5. Tribology and Tool Wear of Hot Dip Galvanized Zinc Magnesium Alloys on Cold Rolled Steel Sheets

    Science.gov (United States)

    Raab, A. E.; Berger, E.; Freudenthaler, J.; Leomann, F.; Walch, C.

    2011-05-01

    Recently zinc based coatings on cold rolled steel with improved functionality in terms of forming and/or corrosion behaviour have been intensively investigated in the steel industry1,2,3. One of the most promising products are zinc magnesium alloys produced in hot dip galvanizing process. These coatings were already introduced in construction industry a few years ago1. With some modifications the improved properties of the coating are also interesting for automotive industry. In the present work the tribological potential of hot dip galvanized zinc magnesium coatings (HDG/ZM) produced at an industrial line under regular production, was studied in terms of sliding properties, adhesive and abrasive tool wear. First a short introduction into surface morphology of HDG/ZM will be given. For the tribological characterization of the material, which is the main topic of the contribution, different tests were performed on hot dip galvanised zinc magnesium material and results were compared with classic hot dip galvanized zinc coating (HDG/Z). The investigations are mainly based on the strip draw test which allows the determination of the friction coefficient directly by using a constant contact pressure. Deep drawing property was tested by forming model cups. The abrasive tool wear was tested using a standard test for material used in automotive industry. The adhesive tool wear was investigated by characterizing the coating material transferred to the tool in the strip draw test. All performed tests show an improved drawability of HDG/ZM compared to classical HDG/Z reference material. However the most promising difference between HDG/ZM and HDG/Z is that galling was found to be less for HDG/ZM than for HDG/Z. Therefore HDG/ZM is an interesting system not only with respect to corrosion protection but also in terms of tribology and provides clear advantages in formability.

  6. Fracture resistances of zirconia, cast Ni-Cr, and fiber-glass composite posts under all-ceramic crowns in endodontically treated premolars

    Science.gov (United States)

    Rajati, Hamid Reza; Hajmiragha, Habib; Esmailzadeh, Shima; Kharazifard, Mohamadjavad

    2017-01-01

    PURPOSE The aim of the present study was to evaluate the fracture resistances of zirconia, cast nickel-chromium alloy (Ni-Cr), and fiber-composite post systems under all-ceramic crowns in endodontically treated mandibular first premolars. MATERIALS AND METHODS A total of 36 extracted human mandibular premolars were selected, subjected to standard endodontic treatment, and divided into three groups (n=12) as follows: cast Ni-Cr post-and-core, one-piece custom-milled zirconia post-and-core, and prefabricated fiber-glass post with composite resin core. Each specimen had an all-ceramic crown with zirconia coping and was then loaded to failure using a universal testing machine at a cross-head speed of 0.5 mm/min, at an angle of 45 degrees to the long axis of the roots. Fracture resistance and modes of failure were analyzed. The significance of the results was assessed using analysis of variance (ANOVA) and Tukey honest significance difference (HSD) tests (α=.05). RESULTS Fiber-glass posts with composite cores showed the highest fracture resistance values (915.70±323 N), and the zirconia post system showed the lowest resistance (435.34±220 N). The corresponding mean value for the Ni-Cr casting post and cores was reported as 780.59±270 N. The differences among the groups were statistically significant (Ppost-and-core systems was found to be significantly lower than those of fiberglass and cast Ni-Cr post systems. Moreover, catastrophic and non-restorable fractures were more prevalent in teeth restored by zirconia posts. PMID:28680547

  7. Fracture resistances of zirconia, cast Ni-Cr, and fiber-glass composite posts under all-ceramic crowns in endodontically treated premolars.

    Science.gov (United States)

    Habibzadeh, Sareh; Rajati, Hamid Reza; Hajmiragha, Habib; Esmailzadeh, Shima; Kharazifard, Mohamadjavad

    2017-06-01

    The aim of the present study was to evaluate the fracture resistances of zirconia, cast nickel-chromium alloy (Ni-Cr), and fiber-composite post systems under all-ceramic crowns in endodontically treated mandibular first premolars. A total of 36 extracted human mandibular premolars were selected, subjected to standard endodontic treatment, and divided into three groups (n=12) as follows: cast Ni-Cr post-and-core, one-piece custom-milled zirconia post-and-core, and prefabricated fiber-glass post with composite resin core. Each specimen had an all-ceramic crown with zirconia coping and was then loaded to failure using a universal testing machine at a cross-head speed of 0.5 mm/min, at an angle of 45 degrees to the long axis of the roots. Fracture resistance and modes of failure were analyzed. The significance of the results was assessed using analysis of variance (ANOVA) and Tukey honest significance difference (HSD) tests (α=.05). Fiber-glass posts with composite cores showed the highest fracture resistance values (915.70±323 N), and the zirconia post system showed the lowest resistance (435.34±220 N). The corresponding mean value for the Ni-Cr casting post and cores was reported as 780.59±270 N. The differences among the groups were statistically significant (Ppost-and-core systems was found to be significantly lower than those of fiberglass and cast Ni-Cr post systems. Moreover, catastrophic and non-restorable fractures were more prevalent in teeth restored by zirconia posts.

  8. Effect of Cobalt on Microstructure and Wear Resistance of Ni-Based Alloy Coating Fabricated by Laser Cladding

    Directory of Open Access Journals (Sweden)

    Kaiming Wang

    2017-12-01

    Full Text Available Ni-based alloy powders with different contents of cobalt (Co have been deposited on a 42CrMo steel substrate surface using a fiber laser. The effects of Co content on the microstructure, composition, hardness, and wear properties of the claddings were studied by scanning electron microscopy (SEM, an electron probe microanalyzer (EPMA, X-ray diffraction (XRD, a hardness tester, and a wear tester. The results show that the phases in the cladding layers are mainly γ, M7(C, B3, M23(C, B6, and M2B. With the increase in Co content, the amounts of M7(C, B3, M23(C, B6, and M2B gradually decrease, and the width of the eutectic structure in the cladding layer also gradually decreases. The microhardness decreases but the wear resistance of the cladding layer gradually improves with the increase of Co content. The wear resistance of the NiCo30 cladding layer is 3.6 times that of the NiCo00 cladding layer. With the increase of Co content, the wear mechanism of the cladding layer is changed from abrasive wear to adhesive wear.

  9. Experimental study and modelling of the effect of microstructure on friction and wear mechanisms of low alloy steel

    Science.gov (United States)

    Trevisiol, C.; Jourani, A.; Bouvier, S.

    2017-12-01

    Few models are focused on the combined effects of microstructure and roughness on the tribological behavior of materials. Hardness is the material property mainly used in the tribological models which are usually at a macroscopic scale. For a dual-phase steel, experimental and predicted values of friction coefficients and specific wear resistances are compared. The investigated models are declined into two pressure distribution modes between the phases. Friction tests are performed between steel pins composed of a ferrite-martensite dual-phase microstructure against abrasive papers with various abrasive particle sizes ranging from 15 µm to 200 µm. By using heat treatments on a low alloy steel, dual-phase microstructures with various martensite volume fractions, ranging from 45% to 100%, are generated. As martensite volume fraction increases, the experimental and predicted results show that the specific wear resistance increases whereas the friction coefficient decreases. Furthermore, the latter evolutions depend on roughness. For a predominance of abrasive wear mechanisms generated by coarse abrasive particles (~200 µm), the experimental tribological parameters tend to follow the predicted ones associated to the mode characterized by equal pressures between the phases. Then, as the abrasive particle size decreases, abrasive wear mechanisms reduce whereas adhesive wear mechanisms increase and the experimental tribological parameters tend to follow the predicted ones associated to the mode characterized by equal wear rate between the phases.

  10. Development of Advanced Wear and Corrosion Resistant Systems Through Laser Surface Alloying and Materials Simulations

    Energy Technology Data Exchange (ETDEWEB)

    R. P. Martukanitz and S. Babu

    2007-05-03

    Laser surfacing in the form of cladding, alloying, and modifications are gaining widespread use because of its ability to provide high deposition rates, low thermal distortion, and refined microstructure due to high solidification rates. Because of these advantages, laser surface alloying is considered a prime candidate for producing ultra-hard coatings through the establishment or in situ formation of composite structures. Therefore, a program was conducted by the Applied Research Laboratory, Pennsylvania State University and Oak Ridge National Laboratory to develop the scientific and engineering basis for performing laser-based surface modifications involving the addition of hard particles, such as carbides, borides, and nitrides, within a metallic matrix for improved wear, fatigue, creep, and corrosion resistance. This has involved the development of advanced laser processing and simulation techniques, along with the refinement and application of these techniques for predicting and selecting materials and processing parameters for the creation of new surfaces having improved properties over current coating technologies. This program has also resulted in the formulation of process and material simulation tools capable of examining the potential for the formation and retention of composite coatings and deposits produced using laser processing techniques, as well as positive laboratory demonstrations in producing these coatings. In conjunction with the process simulation techniques, the application of computational thermodynamic and kinetic models to design laser surface alloying materials was demonstrated and resulted in a vast improvement in the formulation of materials used for producing composite coatings. The methodology was used to identify materials and to selectively modify microstructures for increasing hardness of deposits produced by the laser surface alloying process. Computational thermodynamic calculations indicated that it was possible to induce the

  11. Tribaloy intermetallic alloy compositions: new materials or additives for wear resistant applications

    Energy Technology Data Exchange (ETDEWEB)

    Cameron, C.B.; Hoffman, R.A.; Poskitt, R.W.

    1975-01-01

    Properties and uses of TRIBALOY alloys in powder metallurgy fabrication are discussed. Powders of TRIBALOY can be blended with essentially any powder processed by powder metallurgy. Green strength of the blended powder parts is reduced as the amount of TRIBALOY is increased. The concentration of TRIBALOY, however, is usually 15 to 20 volume percent, a compromise between green strength and effectiveness as a wear resistant part. Blended powders are sintered at the temperature normally used for the base metal with special consideration given to a low dew point in the atmosphere. The sintered parts can be coined, carburized, machined, or impregnated in any of the well-known ways. TRIBALOY as a powder blending agent has extended the useful life of P/M parts by factors of 5 and more. A variety of industries are presently using P/M parts at higher temperatures, heavier loads, in poorer or non-lubricated conditions or at higher speeds because of the addition of TRIBALOY. More important, however, is that TRIBALOY can be incorporated in parts to be made by powder metallurgy which until now had not been feasible. The overall effect has been considerable savings for the customer by switching to the powder metal method of manufacturing and increased activity for the fabricator.

  12. Mechanics and mechanisms of surface damage in Al-Si alloys under ultra-mild wear conditions

    Science.gov (United States)

    Chen, Ming

    Al-Si alloys intended for use in engine components must operate under ultra-mild wear (UMW) conditions to fit an acceptable amount of wear during a typical vehicle life. This study simulated surface damage in a UMW regime on five chemically etched Al-Si alloy surfaces using a pin-on-disc tribometer at low loads (0.5-2.0 N) under boundary lubricated conditions. The five alloys contained 11 to 25 wt.% Si and differed in matrix hardness, silicon particle morphology, and size. The mechanisms leading to the UMW damage and the role that the matrix hardness and microstructure play on said mechanisms were studied. Quantitative measurement methods based on statistical analysis of particle height changes and material loss from elevated aluminum using a profilometer technique were developed and used to assess UMW. The Greenwood and Tripp's numerical model was adapted to analyze the contact that occurred between Al-Si alloys with silicon particles protruding above the aluminum and steel balls. The estimation of the real contact pressure applied to the silicon particles was used to rationalize the damage mechanisms. The UMW mechanisms consisted of (i) abrasive wear on the top of the silicon particle surfaces; (ii) sinking-in of the silicon particles; (iii) piling-up of the aluminium around sunken-in particles and (vi) wear of the aluminium by the counterface, which eventually led to the initiation of UMW-II. Increasing the size or areal density of silicon particles with small aspect ratios delayed the onset of UMW-II by providing resistance against the silicon particles sinking-in and the aluminum piling-up. The UMW wear rates, however, began to decrease after long sliding cycles once an oil residue layer supported by hardened ultra-fine subsurface grains formed on the deformed aluminium matrix. The layer formation depended on the microstructure and applied load. Overall experimental observations suggested that Al-11% Si with small silicon particles exhibited optimal long

  13. Enhancement of the wear resistance and microhardness of aluminum alloy by Nd:YaG laser treatment.

    Science.gov (United States)

    Hussein, Haitham T; Kadhim, Abdulhadi; Al-Amiery, Ahmed A; Kadhum, Abdul Amir H; Mohamad, Abu Bakar

    2014-01-01

    Influence of laser treatment on mechanical properties, wear resistance, and Vickers hardness of aluminum alloy was studied. The specimens were treated by using Nd:YaG laser of energy 780 mj, wavelength 512 nm, and duration time 8 ns. The wear behavior of the specimens was studied for all specimens before and after treatment by Nd:YaG laser and the dry wear experiments were carried out by sing pinon-disc technique. The specimens were machined as a disk with diameter of 25 mm and circular groove in depth of 3 mm. All specimens were conducted by scanning electron microscopy (SEM), energy-dispersive X-ray fluorescence analysis (EDS), optical microscopy, and Vickers hardness. The results showed that the dry wear rate was decreased after laser hardening and increased Vickers hardness values by ratio of 2.4:1. The results showed that the values of wear rate for samples having circular grooves are less than samples without grooves after laser treatment.

  14. Influence of Ultrasonic Surface Rolling on Microstructure and Wear Behavior of Selective Laser Melted Ti-6Al-4V Alloy.

    Science.gov (United States)

    Wang, Zhen; Xiao, Zhiyu; Huang, Chuanshou; Wen, Liping; Zhang, Weiwen

    2017-10-19

    The present article studied the effect of ultrasonic surface rolling process (USRP) on the microstructure and wear behavior of a selective laser melted Ti-6Al-4V alloy. Surface characteristics were investigated using optical microscope, nano-indentation, scanning electron microscope, transmission electron microscope and laser scanning confocal microscope. Results indicated that the thickness of pore-free surfaces increased to 100~200 μm with the increasing ultrasonic surface rolling numbers. Severe work hardening occurred in the densified layer, resulting in the formation of refined grains, dislocation walls and deformation twins. After 1000 N 6 passes, about 15.5% and 14.1% increment in surficial Nano-hardness and Vickers-hardness was obtained, respectively. The hardness decreased gradually from the top surface to the substrate. Wear tests revealed that the friction coefficient declined from 0.74 (polished surface) to 0.64 (USRP treated surface) and the wear volume reduced from 0.205 mm-3 to 0.195 mm-3. The difference in wear volume between USRP treated and polished samples increased with sliding time. The enhanced wear resistance was concluded to be associated with the improvement of hardness and shear resistance and also the inhibition of delamination initiation.

  15. Influence of Ultrasonic Surface Rolling on Microstructure and Wear Behavior of Selective Laser Melted Ti-6Al-4V Alloy

    Directory of Open Access Journals (Sweden)

    Zhen Wang

    2017-10-01

    Full Text Available The present article studied the effect of ultrasonic surface rolling process (USRP on the microstructure and wear behavior of a selective laser melted Ti-6Al-4V alloy. Surface characteristics were investigated using optical microscope, nano-indentation, scanning electron microscope, transmission electron microscope and laser scanning confocal microscope. Results indicated that the thickness of pore-free surfaces increased to 100~200 μm with the increasing ultrasonic surface rolling numbers. Severe work hardening occurred in the densified layer, resulting in the formation of refined grains, dislocation walls and deformation twins. After 1000 N 6 passes, about 15.5% and 14.1% increment in surficial Nano-hardness and Vickers-hardness was obtained, respectively. The hardness decreased gradually from the top surface to the substrate. Wear tests revealed that the friction coefficient declined from 0.74 (polished surface to 0.64 (USRP treated surface and the wear volume reduced from 0.205 mm−3 to 0.195 mm−3. The difference in wear volume between USRP treated and polished samples increased with sliding time. The enhanced wear resistance was concluded to be associated with the improvement of hardness and shear resistance and also the inhibition of delamination initiation.

  16. Boron Steel: An Alternative for Costlier Nickel and Molybdenum Alloyed Steel for Transmission Gears

    Directory of Open Access Journals (Sweden)

    A. Verma

    2010-06-01

    Full Text Available Case Carburized (CC low carbon steels containing Ni, Cr and Mo alloying elements are widely used for transmission gears in automobile, as it possesses desired mechanical properties. In order to cut cost and save scarce materials like Ni and Mo for strategic applications, steel alloyed with Boron has been developed, which gives properties comparable to Ni-Cr-Mo alloyed steel. In the process of steel development, care was taken to ensure precipitation of boron which results in precipitation hardening. The characterization of the developed boron steel had exhibited properties comparable to Ni-Cr-Mo alloyed steel and superior to conventional boron steel.

  17. Dendritic Arm Spacing Affecting Mechanical Properties and Wear Behavior of Al-Sn and Al-Si Alloys Directionally Solidified under Unsteady-State Conditions

    Science.gov (United States)

    Cruz, Kleber S.; Meza, Elisangela S.; Fernandes, Frederico A. P.; Quaresma, José M. V.; Casteletti, Luiz C.; Garcia, Amauri

    2010-04-01

    Alloys of Al-Sn and Al-Si are widely used in tribological applications such as cylinder liners and journal bearings. Studies of the influence of the as-cast microstructures of these alloys on the final mechanical properties and wear resistance can be very useful for planning solidification conditions in order to permit a desired level of final properties to be achieved. The aim of the present study was to contribute to a better understanding about the relationship between the scale of the dendritic network and the corresponding mechanical properties and wear behavior. The Al-Sn (15 and 20 wt pct Sn) and Al-Si (3 and 5 wt pct Si) alloys were directionally solidified under unsteady-state heat flow conditions in water-cooled molds in order to permit samples with a wide range of dendritic spacings to be obtained. These samples were subjected to tensile and wear tests, and experimental quantitative expressions correlating the ultimate tensile strength (UTS), yield tensile strength, elongation, and wear volume to the primary dendritic arm spacing (DAS) have been determined. The wear resistance was shown to be significantly affected by the scale of primary dendrite arm spacing. For Al-Si alloys, the refinement of the dendritic array improved the wear resistance, while for the Al-Sn alloys, an opposite effect was observed, i.e., the increase in primary dendrite arm spacing improved the wear resistance. The effect of inverse segregation, which is observed for Al-Sn alloys, on the wear resistance is also discussed.

  18. Ceramic tantalum oxide thin film coating to enhance the corrosion and wear characteristics of Ti−6Al−4V alloy

    Energy Technology Data Exchange (ETDEWEB)

    Rahmati, B., E-mail: r.bijan@yahoo.com [Department of Mechanical Engineering, University of Malaya, 50603 Kuala Lumpur (Malaysia); Sarhan, Ahmed A.D., E-mail: ah_sarhan@um.edu.my [Department of Mechanical Engineering, University of Malaya, 50603 Kuala Lumpur (Malaysia); Basirun, W. Jeffrey [Department of Chemistry, University of Malaya, 50603 Kuala Lumpur (Malaysia); Abas, W.A.B.W. [Department of Biomedical Engineering, University of Malaya, 50603 Kuala Lumpur (Malaysia)

    2016-08-15

    In this research, an attempt is made to study the corrosion and wear behavior of TaO{sub 2} thin film coating deposited onto Ti−6Al−4V alloy with the highest adhesion (was achieved in the author's previous experiments using Taguchi statistical method) which leads to increase corrosion resistance, decrease debris generation and improve durability. Accordingly, pure tantalum (Ta) was deposited onto Ti−6Al−4V substrate surface as intermetallic layer then to form a TaO{sub 2} thin film, Ta was deposited onto the sample surface in the presence of oxygen by using physical vapor deposition magnetron sputtering (PVDMS). Corrosion testing was carried out in fetal bovine serum (FBS). The corrosion test in FBS medium confirmed that the corrosion resistance of the TaO{sub 2} – coated Ti−6Al−4V alloys was significantly higher than the uncoated Ti−6Al−4V substrate due to the decrease in corrosion current density (I{sub corr}) for the coated substrate with high thin-film adhesion. Wear testing was carried out on uncoated and coated Ti−6Al−4V substrates in the presence of FBS medium under 15 N load (natural walking load) at 1.09 m/s (simulated medium walking speed). The tests revealed that the specific wear ratio of TaO{sub 2} coating was significantly lower than the uncoated substrate wear ratio. The average friction coefficients obtained were 0.183 and 0.152 for uncoated substrate and TaO{sub 2} thin film coating, respectively. So, due to the noticeable corrosion and wear resistance characteristics of the TaO{sub 2} coating, it is suggested for hip joint implant. - Highlights: • The TaO{sub 2} coating has been created onto the Ti−6Al−4V surface by using PVDMS method. • The TaO{sub 2} coating has been formed on the Ti−6Al−4V sample at the highest adhesion. • The corrosion resistance of the coated Ti−6Al−4V substrate has been improved. • The wear resistance of the coated Ti−6Al−4V substrate has been increased. • The durability

  19. Sintering behaviour and mechanical properties of Cr3C2–NiCr ...

    Indian Academy of Sciences (India)

    Cr3C2–NiCr cermets are used as metal cutting tools due to their relatively high hardness and low sintering temperatures. In this study, a powder mixture consisting of 75 wt% ... Author Affiliations. A Özer1 Y K Tür1. Department of Material Science and Engineering, Gebze Institute of Technology, Gebze, Kocaeli, Turkey ...

  20. Laser cladding assisted by friction stir processing for preparation of deformed crack-free Ni-Cr-Fe coating with nanostructure

    Science.gov (United States)

    Xie, Siyao; Li, Ruidi; Yuan, Tiechui; Chen, Chao; Zhou, Kechao; Song, Bo; Shi, Yusheng

    2018-02-01

    Although laser cladding has find its widespread application in surface hardening, this technology has been significantly limited by the solidification crack, which usually initiates along grain boundary due to the brittle precipitation in grain boundary and networks formation during the laser rapid melting/solidification process. This paper proposed a novel laser cladding technology assisted by friction stir processing (FSP) to eliminate the usual metallurgical defects by the thermomechanical coupling effect of FSP with the Ni-Cr-Fe as representative coating material. By the FSP assisted laser cladding, the crack in laser cladding Ni-Cr-Fe coating was eliminated and the coarse networks of laser cladding coating was transformed into dispersed nanoparticles. Moreover, the plastic layers with thicknesses 47-140 μm can be observed, with gradient grain refinement from substrate to the top surface in which grain size reached 300 nm and laser photocoagulation net second phase crushed in the layer. In addition, cracks closed in the plastic zone. The refinement of grain resulted the hardness increased to over 400 HV, much higher than the 300 HV of the laser cladding structure. After FSP, the friction coefficient decreased from 0.6167 to 0.5645 which promoted the wear resistance.

  1. Enhanced magnetodielectric response in Dy modified NiCr2O4

    Science.gov (United States)

    Mandal, P. R.; Singh, Ripandeep; Das, A.; Sarkar, Tarapada; Nath, T. K.

    2017-06-01

    The chemically synthesized high purity spinel NiCr2-xDyxO4 (x = 0, 0.1) samples have been characterized using magnetic and dielectric measurements in presence of high magnetic field. Crystal and magnetic structure of the samples have been determined by analyzing neutron diffraction data recorded between temperature of 6 K and 300 K. NiCr2O4 crystallizes in tetragonal phase with the space group of I41/amd whereas NiCr1.9Dy0.1O4 crystallizes in the mixed phase of cubic (space group of Fd 3 bar m) and tetragonal phases at room temperature. An additional phase of DyCrO3 with orthorhombic structure has been found in the Dy doped compound. The lattice parameter a increases and the c decreases in tetragonal structure with the substitution of Dy in Cr site. Both the samples show superlattice reflection peak indicating the presence of long range AFM ordering (transverse component) below 40 K. But the saturation magnetization slightly increases after Dy doping. An anomaly observed near Curie temperature in ε‧ (T) of NiCr2O4 and NiCr1.9Dy0.1O4 demonstrates the contribution of coupling between ferroelectricity and ferrimagnetism in the compounds. A linear correlation between the difference in dielectric constant and the field dependent squared magnetization for both the samples has been observed. The spin-spin interactions are most likely responsible for the observed magnetodielectric (MD) effect due to the magnetodielectric hysteresis in both parent and doped samples. Interestingly the MD% is found to increase with Dy doping.

  2. Correlation between microstructure and wear behavior of AZX915 Mg-alloy reinforced with 12 wt% TiC particles by stir-casting process

    Directory of Open Access Journals (Sweden)

    Nagaraj M. Chelliah

    2016-12-01

    Full Text Available The present work concerns with correlation between microstructure and wear behavior of AZX915 Mg-alloy reinforced with 12 wt% of TiC particles by stir-casting process. Dry sliding tests were performed under ambient environment by using a pin-on-disc (EN8 steel configuration with a normal load of 50 N at a constant sliding speed of 2.50 ms−1. While as-cast composite experienced delamination wear, heat treated composite suffered from delamination and oxidation wear during dry sliding contact. Moreover, the heat treated composite exhibited lower friction and higher wear rate as compared to the as-cast composite. Friction and wear behavior were correlated with microstructures based on the concept of oxidation tendency and crack nucleation/propagation. Further, a schematic model has been proposed illustrating wear mechanisms from the point of view of subsurface microstructural evolution of the AZX915-TiCp composite.

  3. Effect of Cooling Rate on Microstructures and Mechanical Properties in SA508 Gr4N High Strength Low Alloy Steel

    Energy Technology Data Exchange (ETDEWEB)

    Kim, Minchul; Park, Sanggyu; Choi, Kwonjae; Lee, Bongsang [Korea Atomic Energy Research Institute, Daejeon (Korea, Republic of)

    2013-05-15

    The microstructure of Ni-Cr-Mo low alloy steel is a mixture of tempered martensite and tempered lower bainite and that of Mn-Mo-Ni low alloy steel is predominantly tempered upper bainite. Higher strength and toughness steels are very attractive as an eligible RPV steel, so several researchers have studied to use the Ni-Cr-Mo low alloy steel for the NPP application. Because of the thickness of reactor vessel, there are large differences in austenitizing cooling rates between the surface and the center locations of thickness in RPV. Because the cooling rates after austenitization determine the microstructure, it would affect the mechanical properties in Ni-Cr-Mo low alloy steel, and it may lead to inhomogeneous characteristics when the commercial scale of RPV is fabricated. In order to apply the Ni-Cr-Mo low alloy steel to RPV, it is necessary to evaluate the changes of microstructure and mechanical properties with varying phase fractions in Ni-Cr-Mo low alloy steel. In this study, the effects of martensite and bainite fractions on mechanical properties in Ni-Cr-Mo low alloy steel were examined by controlling the cooling rate after austenitization. First of all, continuous cooling transformation(CCT) diagram was established from the dilatometric analyses. Then, the phase fractions at each cooling rate were quantitatively evaluated. Finally, the mechanical properties were correlated with the phase fraction, especially fraction of martensite in Ni-Cr-Mo low alloy steel.

  4. Augmentation of wear-protective coatings for non-ferrous alloys by the addition of Cr and Ni elements

    OpenAIRE

    Georgios S.E. Antipas

    2014-01-01

    A number of Al-, Mg- and Ti-base alloys were preconditioned by oxidation via Plasma-electrolytic oxidation (PEO) followed by the addition of Cr and Ni elements in the coating pores by chemical precipitation and a final stage of mechanical treatment. The overall effect was a combination of hardness and resistance to wear. PEO voltage level was found to be a factor decisive for the oxide layer thickness and level of porosity. In turn the latter two factors appeared to act upon the degree of har...

  5. Microstructure and morphology of powder particles TiC-NiCr, synthesized in plasma jet, at high-energy actions on components of initial composition Ti-C-NiCr

    Science.gov (United States)

    Solonenko, Oleg P.; Smirnov, Andrey V.; Chesnokov, Anton E.

    2017-10-01

    The results of experiments on in-situ synthesis of the microspherical, in particular hollow, cermet powder TiC- 30vol.%NiCr at processing of the Ti-C-NiCr agglomerates in argon-helium plasma jet flowing out into controlled atmosphere are presented. Preparation of the agglomerates consisted of the following stages: (i) high-energy treatment of the initial powders Ti and NiCr in planetary mill with their subsequent uniform mixing with glass black powder, (ii) preparation of dough from mechanically mixed powders and binder, and their granulation using the extrusion method, (iii) drying and classification of granules by the sizes.

  6. High performance corrosion and wear resistant composite titanium nitride layers produced on the AZ91D magnesium alloy by a hybrid method

    Directory of Open Access Journals (Sweden)

    Michał Tacikowski

    2014-09-01

    Full Text Available Composite, diffusive titanium nitride layers formed on a titanium and aluminum sub-layer were produced on the AZ91D magnesium alloy. The layers were obtained using a hybrid method which combined the PVD processes with the final sealing by a hydrothermal treatment. The microstructure, resistance to corrosion, mechanical damage, and frictional wear of the layers were examined. The properties of the AZ91D alloy covered with these layers were compared with those of the untreated alloy and of some engineering materials such as 316L stainless steel, 100Cr6 bearing steel, and the AZ91D alloy subjected to commercial anodizing. It has been found that the composite diffusive nitride layer produced on the AZ91D alloy and then sealed by the hydrothermal treatment ensures the corrosion resistance comparable with that of 316L stainless steel. The layers are characterized by higher electrochemical durability which is due to the surface being overbuilt with the titanium oxides formed, as shown by the XPS examinations, from titanium nitride during the hydrothermal treatment. The composite titanium nitride layers exhibit high resistance to mechanical damage and wear, including frictional wear which is comparable with that of 100Cr6 bearing steel. The performance properties of the AZ91D magnesium alloy covered with the composite titanium nitride coating are substantially superior to those of the alloy subjected to commercial anodizing which is the dominant technique employed in industrial practice.

  7. Effect of deep cryogenic treatment and tempering on microstructure and mechanical behaviors of a wear-resistant austempered alloyed bainitic ductile iron

    Directory of Open Access Journals (Sweden)

    Chen Liqing

    2015-01-01

    Full Text Available In this paper, the effect of deep cryogenic treatment in combination with conven- tional heat treatment process was investigated on microstructure and mechanical behaviors of alloyed bainitic ductile iron. Three processing schedules were employed to treat this alloyed ductile iron including direct tempering treatment, tempering.+deep cryogenic treatment and deep cryogenic treatment.+tempering treatments. The microstructure and mechanical behavior, especially the wear resistance, have been evaluated after treated by these three schedules. The results show that martensite microstructure can be obviously refined and the precipitation of dispersed carbides is promoted by deep cryogenic treatment at .−196 ∘C for 3 h after tempered at 450 ∘C for 2 h. In this case, the alloyed bainitic ductile iron possesses rather high hardness and wear-resistance than those processed by other two schedules. The main wear mechanism of the austempered alloyed ductile iron with deep cryogenic treatment and tempering is micro-cutting wear in association with plastic deformation wear.

  8. Influences of Processing and Fatigue Cycling on Residual Stresses in a NiCrY-Coated Powder Metallurgy Disk Superalloy

    Science.gov (United States)

    Gabb, T. P.; Rogers, R. B.; Nesbitt, J. A.; Miller, R. A.; Puleo, B. J.; Johnson, D.; Telesman, J.; Draper, S. L.; Locci, I. E.

    2017-11-01

    Oxidation and corrosion can attack superalloy disk surfaces exposed to increasing operating temperatures in some turbine engine environments. Any potential protective coatings must also be resistant to harmful fatigue cracking during service. The objective of this study was to investigate how residual stresses evolve in one such coating. Fatigue specimens of a powder metallurgy-processed disk superalloy were coated with a NiCrY coating, shot peened, and then subjected to fatigue in air at room and high temperatures. The effects of this processing and fatigue cycling on axial residual stresses and other aspects of the coating were assessed. While shot peening did induce beneficial compressive residual stresses in the coating and substrate, these stresses relaxed in the coating with subsequent heating. Several cast alloys having compositions near the coating were subjected to thermal expansion and tensile stress relaxation tests to help explain this response of residual stresses in the coating. For the coated fatigue specimens, this response contributed to earlier cracking of the coating than for the uncoated surface during long intervals of cycling at 760 °C. Yet, substantial compressive residual stresses still remained in the substrate adjacent to the coating, which were sufficient to suppress fatigue cracking there. The coating continued to protect the substrate from hot corrosion pitting, even after fatigue cracks initiated in the coating.

  9. Influences of Processing and Fatigue Cycling on Residual Stresses in a NiCrY-Coated Powder Metallurgy Disk Superalloy

    Science.gov (United States)

    Gabb, T. P.; Rogers, R. B.; Nesbitt, J. A.; Miller, R. A.; Puleo, B. J.; Johnson, D.; Telesman, J.; Draper, S. L.; Locci, I. E.

    2017-10-01

    Oxidation and corrosion can attack superalloy disk surfaces exposed to increasing operating temperatures in some turbine engine environments. Any potential protective coatings must also be resistant to harmful fatigue cracking during service. The objective of this study was to investigate how residual stresses evolve in one such coating. Fatigue specimens of a powder metallurgy-processed disk superalloy were coated with a NiCrY coating, shot peened, and then subjected to fatigue in air at room and high temperatures. The effects of this processing and fatigue cycling on axial residual stresses and other aspects of the coating were assessed. While shot peening did induce beneficial compressive residual stresses in the coating and substrate, these stresses relaxed in the coating with subsequent heating. Several cast alloys having compositions near the coating were subjected to thermal expansion and tensile stress relaxation tests to help explain this response of residual stresses in the coating. For the coated fatigue specimens, this response contributed to earlier cracking of the coating than for the uncoated surface during long intervals of cycling at 760 °C. Yet, substantial compressive residual stresses still remained in the substrate adjacent to the coating, which were sufficient to suppress fatigue cracking there. The coating continued to protect the substrate from hot corrosion pitting, even after fatigue cracks initiated in the coating.

  10. Microstructure and high-temperature wear properties of in situ TiC composite coatings by plasma transferred arc surface alloying on gray cast iron

    Science.gov (United States)

    Zhao, Hang; Li, Jian-jun; Zheng, Zhi-zhen; Wang, Ai-hua; Huang, Qi-wen; Zeng, Da-wen

    2015-12-01

    In this work, an in situ synthesized TiC-reinforced metal matrix composite (MMC) coating of approximately 350-400 µm thickness was fabricated on a gray cast iron (GCI) substrate by plasma transferred arc (PTA) surface alloying of Ti-Fe alloy powder. Microhardness tests showed that the surface hardness increased approximately four-fold after the alloying treatment. The microstructure of the MMC coating was mainly composed of residual austenite, acicular martensite, and eutectic ledeburite. Scanning electron microscopy (SEM) and X-ray diffraction analyzes revealed that the in situ TiC particles, which were formed by direct reaction of Ti with carbon originally contained in the GCI, was uniformly distributed at the boundary of residual austenite in the alloying zone. Pin-on-disc high-temperature wear tests were performed on samples both with and without the MMC coating at room temperature and at elevated temperatures (473 K and 623 K), and the wear behavior and mechanism were investigated. The results showed that, after the PTA alloying treatment, the wear resistance of the samples improved significantly. On the basis of our analysis of the composite coatings by optical microscopy, SEM with energy-dispersive X-ray spectroscopy, and microhardness measurements, we attributed this improvement of wear resistance to the transformation of the microstructure and to the presence of TiC particles.

  11. DIFFUSIVELY ALLOYED COMPOUNDS MADE OF METAL DISCARD WITH A REDUCED MELTING TEMPERATURE FOR OBTAINING WEAR RESISTANT COATINGS USING INDUCTION HARD-FACING TECHNOLOGIES

    Directory of Open Access Journals (Sweden)

    V. G. Shcherbakou

    2016-01-01

    Full Text Available The technology of obtaining diffusion doped alloys made from metal scrap is reviewed in the article. The influence of short term preprocessing at high temperature on structure formation by concentrated energy sources within the further induction deposit is reviewed. A mechanism of a contact eutectic melting in diffusion doped alloys at short term high temperature treatment is described and suggested in this work. It was shown that such kind of processing of diffusion doped alloys is a perspective way of treatment when using induction hard-facing technologies for obtaining wear resistant coatings. A resource and energy saving technology was developed for obtaining wear resistant coatings based on diffusion doped alloys from metal scrap treated using induction hard-facing process.

  12. Effects of Heat Treatment on Corrosion and Wear Behaviors of Mg-6Gd-2Zn-0.4Zr Alloy in Simulated Body Fluid

    Science.gov (United States)

    Zhao, Li; Chen, Wei; Dai, Jianwei; Wang, Zhangzhong; Zhang, Xiaobo

    2017-11-01

    Mg-6Gd-2Zn-0.4Zr (wt.%, GZ62K) alloy was processed by solution treatment under different temperatures. The microstructure, hardness, corrosion and wear behaviors in simulated body fluid (SBF) have been studied. The results indicate that the (Mg, Zn)3Gd phase decreases, the precipitated phases gradually increase, and the long-period stacking ordered structure disappears with the increase of solution temperature. The alloy has better corrosion resistance after solution treatment, and that solution treated at 490 °C for 12 h shows the best corrosion resistance. The friction coefficient of the alloy under dry sliding condition decreases slightly, but the mass loss increases with increasing the solution temperature. The alloy solution treated at 460 °C for 12 h exhibits the lowest friction coefficient and mass loss in SBF, and it also has the best wear resistance under dry sliding condition.

  13. Comportamento tribocorrosivo de sistemas metalocerâmicos odontológicos de Ni-Cr/porcelana e Ni-Cr/Ti/porcelana Tribocorrosive behavior of odontological Ni-Cr/porcelain and Ni-Cr/Ti/porcelain metal-ceramic systems

    Directory of Open Access Journals (Sweden)

    A. M. A. de Araújo

    2012-06-01

    ânio, comparando-as com o sistema metalocerâmico convencional, sem titânio. O sistema modificado por titânio apresentou melhor comportamento, caracterizando-se pelo menor número de traços de fratura superficial adjacentes à área do ensaio tribocorrosivo.Partial fixed prosthodontic restoration is used to rehabilitate both the form and function of partial or total compromised teeth and must remain permanently joined to the remaining teeth. The most useful material in prosthodontics is feldspar porcelain, commercialized as aluminosilicate powders. Dental porcelains depict limited mechanical strength to rehabilitate extensive spaces. The association of porcelain with Ni-Cr metallic infrastructures allows the metallic component to compensate for the brittle nature of porcelain, thus preserving the thermal insulation, aesthetics and, most important, reducing the possibility of cracking during mastication efforts. Cohesive flaws caused by low mechanical strength connect the metallic substructure to the oral environment, characterized by the presence of an electrolytic solution (saliva, aggressive temperature and pH cycles as well as mechanical demand. As a result, ions are released and can promote allergic or inflammatory responses, in addition to clinical degradation of the prosthodontic system. Therefore, the aim of this study was to evaluate the presence of an intermediate titanium layer on the behavior of Ni-Cr/porcelain systems. Plasma deposition of titanium films were also carried out to create barrier layers capable of isolating the metallic substrate from the hazardous effects of the oral environment. Tribocorrosion tests were performed to simulate the oral environment and corresponding wear, making it possible to early detect crack formation and growth on metal-ceramic systems and estimate the adherence between the metal and ceramic components. Plain samples consisting of dental feldspar porcelain deposited onto metallic substrates coated or not with titanium were fired

  14. Wear and corrosion performances of new friction materials for automotive industry

    Directory of Open Access Journals (Sweden)

    R. Samur

    2012-01-01

    Full Text Available In this study, after a NiCr bond layer was deposited on a pearlitic, grey cast iron rotor disc of the kind used in a production passenger car (Toyota Corolla 1600 cc, Cr3C2-NiCr and Al2O3-TiO2powders were sprayed using High Velocity Oxygen Fuel(HVOF and plasma spray processes, respectively. The discs were subjected to cosmetic corrosion test according to SAE J2334 test standard. Additionally, wear tests were carried out using a reciprocating wear tester by rubbing a 10 mm diameter Al2O3 ball on the specimens machined from rotor discs in salt solution. It was found that the Cr3C2-NiCr coating (HSCN sprayed using HVOF method exhibited highest hardness and highest corrosion and wear resistances.

  15. An Experimental Study of Sintered (Ni-Cr-xAl2O3 Composites

    Directory of Open Access Journals (Sweden)

    Alaa Abdulhasan Atiyah

    2016-09-01

    Full Text Available This paper deals with the (Ni-Cr- xAl2O3 metallic composites (MCCs. Restraining of of thermal expansion at adequate mechanical and corrosion properties is the main objective of this work. Composites are fabricated with four weight percentages of (x = 1, 2, 5 and 10% Al2O3. Compacting and sintering has accomplished at (636 MPa and 1250oC for 7 hrs. All sintered compacts were examined for phases and microstructure featuring. Results have indicated, the incorporation of Al2O3 with the matrix is due to the efficient sintering conditions, that diminishing the grain growth and increasing the softening temperature from 850°C to become 1350°C. Volume expansion appeared in the base sintered composites (NiCr-xAl2O3 due to pores evolution according to SEM observation. As, the Al2O3 has increased, the microhardness and corrosion resistance have improved. DSC results show a clear one exothermic and one endothermic reaction were occurred during the heating cycle. Corrosion behavior of fabricated composites was estimated by polarization curves using Potentiostat at scan rate 3 mV.sec-1. Potential-time measurements showed the formation of protective layer on surface composites compared with Ni-Cr base composite through an obtaining of the nobler open circuit potentials for composites. Corrosion parameters were estimated by the Tafel extrapolation method, these parameters indicated that the corrosion potential shifted toward a positive direction in addition to get lower corrosion current density especially for Ni-Cr/5%Alumina composite.

  16. Compatibility of Anti-Wear Additives with Non-Ferrous Engine Bearing Alloys

    Energy Technology Data Exchange (ETDEWEB)

    Qu, Jun [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Zhou, Yan [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States)

    2017-01-01

    Investigate the compatibility of engine lubricant antiwear (AW) additives, specifically conventional zinc dialkyldithiophosphate (ZDDP) and newly developed ionic liquids (ILs), with selected non-ferrous engine bearing alloys, specifically aluminum and bronze alloys that are commonly used in connecting rod end journal bearings and bushings, to gain fundamental understanding to guide future development of engine lubricants

  17. Enhancement of wear and corrosion resistance of low modulus β-type Zr-20Nb-xTi (x=0, 3) dental alloys through thermal oxidation treatment.

    Science.gov (United States)

    Zhang, Jianfeng; Gan, Xiaxia; Tang, Hongqun; Zhan, Yongzhong

    2017-07-01

    In order to obtain material with low elastic modulus, good abrasion resistance and high corrosion stability as screw for dental implant, the biomedical Zr-20Nb and Zr-20Nb-3Ti alloy with low elastic modulus were thermal oxidized respectively at 700°C for 1h and 600°C for 1.25h to obtain the compact oxidized layer to improve its wear resistance and corrosion resistance. The results show that smooth compact oxidized layer (composed of monoclinic ZrO 2 , tetragonal ZrO 2 and 6ZrO 2 -Nb 2 O 5 ) with 22.6μm-43.5μm thickness and 1252-1306HV hardness can be in-situ formed on the surface of the Zr-20Nb-xTi (x=0, 3). The adhesion of oxidized layers to the substrates is determined to be 58.35-66.25N. The oxidized Zr-20Nb-xTi alloys reveal great improvement of the pitting corrosion resistance in comparison with the un-oxidized alloys. In addition, the oxidized Zr-20Nb-3Ti exhibits sharply reduction of the corrosion rates and the oxidized Zr-20Nb shows higher corrosion rates than un-oxidized alloys, which is relevant with the content of the t-ZrO 2 . Wear test in artificial saliva demonstrates that the wear losses of the oxidized Zr-20Nb-xTi (x=0, 3) are superior to pure Ti. All of the un-oxidized Zr-20Nb-xTi (x=0, 3) alloys suffer from serious adhesive wear due to its high plasticity. Because of the protection from compact oxide layer with high adhesion and high hardness, the coefficients of friction and wear losses of the oxidized Zr-20Nb-xTi (x=0, 3) alloys decrease 50% and 95%, respectively. The defects on the oxidized Zr-20Nb have a negative effect on the friction and wear properties. In addition, after the thermal oxidation, compression test show that elastic modulus and strength of Zr-20Nb-xTi (x=0, 3) increase slightly with plastic deformation after 40% of transformation. Furthermore, stripping of the oxidized layer from the alloy matrix did not occur during the whole experiments. As the surface oxidized Zr-20Nb-3Ti alloy has a combination of excellent performance

  18. Influence of thermal oxidation duration on the microstructure and fretting wear behavior of Ti6Al4V alloy

    Energy Technology Data Exchange (ETDEWEB)

    Wang, Song [State Key Laboratory of Tribology, Tsinghua University, Beijing 100084 (China); Department of Mechanical Engineering, Tsinghua University, Beijing 100084 (China); Liao, Zhenhua [Department of Mechanical Engineering, Tsinghua University, Beijing 100084 (China); Biomechanics and Biotechnology Lab, Research Institute of Tsinghua University in Shenzhen, Shenzhen 518057 (China); Liu, Yuhong [State Key Laboratory of Tribology, Tsinghua University, Beijing 100084 (China); Department of Mechanical Engineering, Tsinghua University, Beijing 100084 (China); Liu, Weiqiang, E-mail: weiqliu@hotmail.com [State Key Laboratory of Tribology, Tsinghua University, Beijing 100084 (China); Biomechanics and Biotechnology Lab, Research Institute of Tsinghua University in Shenzhen, Shenzhen 518057 (China)

    2015-06-01

    Thermal oxidation under water oxidizing atmosphere was performed on Ti6Al4V alloy under different durations from 2 h to 8 h. Surface characterizations were performed using X-ray diffractometery (XRD), scanning electron microscopy (SEM), Raman spectroscopy, nanoindentation and nano scratch testing. Fretting wear behaviors of untreated and oxidized samples were also examined. The formed oxide coating mainly included rutile TiO{sub 2} as well as a little alumina. The weight gain with respect to the oxidation duration obeyed the linear oxidation kinetics law. The growth of oxide grains was in inadequate growth state of incomplete scale coverage from 2nd to 4th hour duration, in normal growth state from 4th to 6th hour duration while in excessive growth state of oxide particle agglomeration and surface roughening from 6th to 8th (or more than 8th) hour duration. The coating thickness increased from 5 μm to 12 μm as oxidation duration increased from 2 h to 8 h. The increase in duration also increased surface roughness and nano hardness as well as adhesion strength of the film/substrate for oxidized samples. The nano hardness value was 10.06 ± 2.15 GPa and the critical load of failure during nano scratch testing was 554.3 ± 6.44 mN for 4 h treated sample. The untreated and oxidized samples showed a same fretting running status and fretting regime with a displacement amplitude of 200 μm while revealing different fretting failure mechanisms. It was mainly abrasive and adhesive wear under ploughing force for untreated sample, while a mix of 3-body abrasion by rolling oxide particles and severe plastic deformation under high contact stress between two ceramic materials for the oxidized samples. The oxide coating was not worn out and improved the fretting wear resistance of titanium alloy. - Highlights: • A thickness of 5–12 μm rutile TiO{sub 2} coating formed under different oxidation durations. • Weight gain with respect to oxidation duration obeyed linear

  19. IMPROVEMENT OF COMPOSITION, STRUCTURE, TECHNOLOGICAL, MECHANICAL AND RUNNING ABILITIES OF CASTINGS OF WEAR-RESISTANT ALLOYS

    Directory of Open Access Journals (Sweden)

    A. P. Melnikov

    2005-01-01

    Full Text Available It is shown that at organization of production of broad and small-serial nomenclature of casting slugs of iron-carbon alloys the complex approach to solving of problem of the melt preparation is necessary.

  20. Friction and wear of selected metals and alloys in sliding contact with AISI 440 C stainless steel in liquid methane and in liquid natural gas

    Science.gov (United States)

    Wisander, D. W.

    1978-01-01

    Aluminum, titanium, beryllium, nickel, iron, copper, and several copper alloys were run in sliding contact with AISI 440C in liquid methane and natural gas. All of the metals run except copper and the copper alloys of tin and tin-lead showed severely galled wear scars. Friction coefficients varied from 0.2 to 1.0, the lowest being for copper, copper-17 wt. % tin, and copper-8 wt. % tin-22 wt. % lead. The wear rate for copper was two orders of magnitude lower than that of the other metals run. An additional order of magnitude of wear reduction was achieved by the addition of tin and/or lead to copper.

  1. Tribological and Wear Performance of Carbide Tools with TiB2 PVD Coating under Varying Machining Conditions of TiAl6V4 Aerospace Alloy

    Directory of Open Access Journals (Sweden)

    Jose Mario Paiva

    2017-11-01

    Full Text Available Tribological phenomena and tool wear mechanisms during machining of hard-to-cut TiAl6V4 aerospace alloy have been investigated in detail. Since cutting tool wear is directly affected by tribological phenomena occurring between the surfaces of the workpiece and the cutting tool, the performance of the cutting tool is strongly associated with the conditions of the machining process. The present work shows the effect of different machining conditions on the tribological and wear performance of TiB2-coated cutting tools compared to uncoated carbide tools. FEM modeling of the temperature profile on the friction surface was performed for wet machining conditions under varying cutting parameters. Comprehensive characterization of the TiB2 coated vs. uncoated cutting tool wear performance was made using optical 3D imaging, SEM/EDX and XPS methods respectively. The results obtained were linked to the FEM modeling. The studies carried out show that during machining of the TiAl6V4 alloy, the efficiency of the TiB2 coating application for carbide cutting tools strongly depends on cutting conditions. The TiB2 coating is very efficient under roughing at low speeds (with strong buildup edge formation. In contrast, it shows similar wear performance to the uncoated tool under finishing operations at higher cutting speeds when cratering wear predominates.

  2. The High-Temperature Wear and Oxidation Behavior of CrC-Based HVOF Coatings

    Science.gov (United States)

    Houdková, Šárka; Česánek, Zdeněk; Smazalová, Eva; Lukáč, František

    2018-01-01

    Three commercially available chromium carbide-based powders with different kinds of matrix (Cr3C2-25%NiCr; Cr3C2-25%CoNiCrAlY and Cr3C2-50%NiCrMoNb) were deposited by an HVOF JP-5000 spraying gun, evaluated and compared. The influence of heat treatment on the microstructure and properties, as well as the oxidation resistance in a hot steam environment ( p = 24 MPa; T = 609 °C), was evaluated by SEM and XRD with respect to their potential application in the steam power industry. The sliding wear resistance measured at room and elevated ( T = 600 °C) temperatures according to ASTM G-133. For all three kinds of chromium carbide-based coatings, the precipitation of secondary carbides from the supersaturated matrix was observed during the heat treatment. For Cr3C2-25%NiCr coating annealed in hot steam environment as well as for Cr3C2-25%CoNiCrAlY coating in both environments, the inner carbide oxidation was recorded. The sliding wear resistance was found equal at room temperature, regardless of the matrix composition and content, while at elevated temperatures, the higher wear was measured, varying in dependence on the matrix composition and content. The chromium carbide-based coating with modified matrix composition Cr3C2-50%NiCrMoNb is suitable to replace the Cr3C2-25%NiCr coating in a hot steam environment to eliminate the risk of failure caused by inner carbide oxidation.

  3. The influence of heat treatment and role of boron on sliding wear behaviour of β-type Ti-35Nb-7.2Zr-5.7Ta alloy in dry condition and in simulated body fluids.

    Science.gov (United States)

    Majumdar, P; Singh, S B; Chakraborty, M

    2011-04-01

    The wear behaviour of heat-treated Ti-35Nb-7.2Zr-5.7Ta (TNZT) and Ti-35Nb-7.2Zr-5.7Ta-0.5B (TNZTB) alloys (all compositions are in wt%) was investigated in dry condition and in simulated body fluids. It has been found that there is no straightforward relationship between the wear rate and the microstructure. The hardness has no appreciable effect on the wear behaviour of these alloys. The presence of boron in the TNZT alloy deteriorates its wear properties. The wear rate of TNZT and TNZTB alloys in various media increases in the following sequence: dry condition < Hank's solution < bovine serum. Copyright © 2010 Elsevier Ltd. All rights reserved.

  4. Analysis Of The Austenite Grain Growth In Low-Alloy Boron Steel With High Resistance To Abrasive Wear

    Directory of Open Access Journals (Sweden)

    Białobrzeska B.

    2015-09-01

    Full Text Available Today low-alloy steels with boron achieve high resistance to abrasive wear and high strength. These features are obtained by using advanced technology of manufacturing. This makes boron steels increasingly popular and their application more diverse. Application of these steels can extend the lifetime of very expensive machine construction in many industries such as mining, the automotive, and agriculture industries. An interesting subgroup of these materials is steel with boron intended for heat treatment. These steels are supplied by the manufacturer after cold or hot rolling so that it is possible for them to be heat treated in a suitable manner by the purchaser for its specific application. Very important factor that determines the mechanical properties of final product is austenite grain growth occurring during hot working process such us quenching or hot rolling. Investigation of the effect of heating temperature and holding time on the austenite grain size is necessary to understand the growth behavior under different conditions. This article presents the result of investigation of austenite grain growth in selected low-allow boron steel with high resistance to abrasive wear and attempts to describe the influence of chemical composition on this process.

  5. Laser Powder Cladding of Ti-6Al-4V α/β Alloy

    Science.gov (United States)

    Al-Sayed Ali, Samar Reda; Hussein, Abdel Hamid Ahmed; Nofal, Adel Abdel Menam Saleh; Elgazzar, Haytham Abdelrafea; Sabour, Hassan Abdel

    2017-01-01

    Laser cladding process was performed on a commercial Ti-6Al-4V (α + β) titanium alloy by means of tungsten carbide-nickel based alloy powder blend. Nd:YAG laser with a 2.2-KW continuous wave was used with coaxial jet nozzle coupled with a standard powder feeding system. Four-track deposition of a blended powder consisting of 60 wt % tungsten carbide (WC) and 40 wt % NiCrBSi was successfully made on the alloy. The high content of the hard WC particles is intended to enhance the abrasion resistance of the titanium alloy. The goal was to create a uniform distribution of hard WC particles that is crack-free and nonporous to enhance the wear resistance of such alloy. This was achieved by changing the laser cladding parameters to reach the optimum conditions for favorable mechanical properties. The laser cladding samples were subjected to thorough microstructure examinations, microhardness and abrasion tests. Phase identification was obtained by X-ray diffraction (XRD). The obtained results revealed that the best clad layers were achieved at a specific heat input value of 59.5 J·mm−2. An increase by more than three folds in the microhardness values of the clad layers was achieved and the wear resistance was improved by values reaching 400 times. PMID:29036935

  6. Laser Powder Cladding of Ti-6Al-4V α/β Alloy

    Directory of Open Access Journals (Sweden)

    Samar Reda Al-Sayed Ali

    2017-10-01

    Full Text Available Laser cladding process was performed on a commercial Ti-6Al-4V (α + β titanium alloy by means of tungsten carbide-nickel based alloy powder blend. Nd:YAG laser with a 2.2-KW continuous wave was used with coaxial jet nozzle coupled with a standard powder feeding system. Four-track deposition of a blended powder consisting of 60 wt % tungsten carbide (WC and 40 wt % NiCrBSi was successfully made on the alloy. The high content of the hard WC particles is intended to enhance the abrasion resistance of the titanium alloy. The goal was to create a uniform distribution of hard WC particles that is crack-free and nonporous to enhance the wear resistance of such alloy. This was achieved by changing the laser cladding parameters to reach the optimum conditions for favorable mechanical properties. The laser cladding samples were subjected to thorough microstructure examinations, microhardness and abrasion tests. Phase identification was obtained by X-ray diffraction (XRD. The obtained results revealed that the best clad layers were achieved at a specific heat input value of 59.5 J·mm−2. An increase by more than three folds in the microhardness values of the clad layers was achieved and the wear resistance was improved by values reaching 400 times.

  7. High Density Infrared (HDI) Transient Liquid Coatings for Improved Wear and Corrosion Resistance

    Energy Technology Data Exchange (ETDEWEB)

    Ronald W. Smith

    2007-07-05

    This report documents a collaborative effort between Oak Ridge National Laboratory (ORNL), Materials Resources International and an industry team of participants to develop, evaluate and understand how high density infrared heating technology could be used to improve infiltrated carbide wear coatings and/or to densify sprayed coatings. The research included HDI fusion evaluations of infiltrated carbide suspensions such (BrazeCoat® S), composite suspensions with tool steel powders, thermally sprayed Ni-Cr- B-Si (self fluxing alloy) and nickel powder layers. The applied work developed practical HDI / transient liquid coating (TLC) procedures on test plates that demonstrated the ability to fuse carbide coatings for industrial applications such as agricultural blades, construction and mining vehicles. Fundamental studies helped create process models that led to improved process understanding and control. The coating of agricultural blades was demonstrated and showed the HDI process to have the ability to fuse industrial scale components. Sliding and brasive wear tests showed that high degree of wear resistance could be achieved with the addition of tool steel powders to carbide particulate composites.

  8. Formation of NiCrAlY/NiAl multi-layered coating by low pressure plasma spraying; Genatsu plasma yosha ni yoru NiCrAlY/NiAl tasomaku no seisei

    Energy Technology Data Exchange (ETDEWEB)

    Takizawa, H. [Industrial Res. Inst. of Nagano Pref., Nagano (Japan).; Yonehama, K.; Sugimoto, K.; Kobayashi, M. [Shinshu Univ., Nagano (Japan). Faculty of Education

    1997-12-15

    NiCrAlY/NiAl multi-layered coating was produced on SUS310S steel by means of mutual low pressure plasma spraying of NiCrAlY and Al powders which was accompanied with self-propagating high-temperature synthesis (SHS) reaction of metal deposits. The NiAl layer contained Ni3Al particles and Cr2Al phase along the fine grain boundary. Also, Ni3Al was detected in the NiCrAlY layer with a small amount of NiAl particles. As the result, high hardness was obtained in both the layers, i.e., 650HV in NiAl layer and 450HV in NiCrAlY one at 673K. The structure of the multilayered coating changed hardly during annealing lower than 973K because enriched Cr at NiCrAlY/NiAl interface suppressed NiAl + Ni3Al{yields}Ni5Al3 peritectoid reaction. The SHS reaction time of an compressed Al droplet in diameter of 50{mu}m was calculated as 4.17times10{sup -3} second. 20 refs., 9 figs., 3 tabs.

  9. Resistência à tração de coroas de NiCr cimentadas sobre munhões de liga de titânio, com 4 diferentes tipos de cimentos

    OpenAIRE

    Toledo, Fabiane Lopes; Freitas, Marcia Furtado Antunes de; Oliveira, Rickson Mello e; Guastaldi, Antonio Carlos [UNESP; Freitas, Cesar Antunes de

    2010-01-01

    In this work of tensile strength was evaluated the efficacy of 4 cements (S. S. White zinc phoshate, Ketac Cem Easymix glass ionomer, RelyX Luting 2 composite resin/glass ionomer and Panavia 21 TC special acrylic resin) used to fix NiCr crowns to usinated titanium alloy abutments. Were used 40 abutments distributed in groups of 10 elements, to each material. The mechanical essays were developed at a MTS 810 universal machine, adjusted to a 0.5 mm/m velocity. The ANOVA applied to data pointed ...

  10. Effect of Multipath Laser Shock Processing on Microhardness, Surface Roughness, and Wear Resistance of 2024-T3 Al Alloy

    Directory of Open Access Journals (Sweden)

    Abdulhadi Kadhim

    2014-01-01

    Full Text Available Laser shock processing (LSP is an innovative surface treatment technique with high peak power, short pulse, and cold hardening for strengthening metal materials. LSP is based on the application of a high intensity pulsed laser beam (I>1 GW/cm2;  t<50 ns at the interface between the metallic target and the surrounding medium (a transparent confining material, normally water forcing a sudden vaporization of the metallic surface into a high temperature and density plasma that immediately develops inducing a shock wave propagating into the material. The shock wave induces plastic deformation and a residual stress distribution in the target material. In this paper we study the increase of microhardness and surface roughness with the increase of laser pulse energy in 2024-T3 Al alloy. The influence of the thickness of the confining layer (water on microhardness and surface roughness is also studied. In addition, the effect of LSP treatment with best conditions on wear behaviors of the alloy was investigated.

  11. Laser alloying of Al with Ti and Ni based powders to improve wear resistance and hardness

    CSIR Research Space (South Africa)

    Mabhali, Luyolo AB

    2008-10-01

    Full Text Available /s and 0.012m/s scanning speeds • The was no sufficient melting and infusion of the powder into the substrate obtained at high laser scanning speed • The thickness of the alloyed layer was ~0.52mm Results © CSIR 2008 www...

  12. Microstructural and superficial modification in a Cu-Al-Be shape memory alloy due to superficial severe plastic deformation under sliding wear conditions

    Science.gov (United States)

    Figueroa, C. G.; Garcia-Castillo, F. N.; Jacobo, V. H.; Cortés-Pérez, J.; Schouwenaars, R.

    2017-05-01

    Stress induced martensitic transformation in copper-based shape memory alloys has been studied mainly in monocrystals. This limits the use of such results for practical applications as most engineering applications use polycristals. In the present work, a coaxial tribometer developed by the authors was used to characterise the tribological behaviour of polycrystalline Cu-11.5%Al-0.5%Be shape memory alloy in contact with AISI 9840 steel under sliding wear conditions. The surface and microstructure characterization of the worn material was conducted by conventional scanning electron microscopy and atomic force microscopy, while the mechanical properties along the transversal section were measured by means of micro-hardness testing. The tribological behaviour of Cu-Al-Be showed to be optimal under sliding wear conditions since the surface only presented a slight damage consisting in some elongated flakes produced by strong plastic deformation. The combination of the plastically modified surface and the effects of mechanically induced martensitic transformation is well-suited for sliding wear conditions since the modified surface provides the necessary strength to avoid superficial damage while superelasticity associated to martensitic transformation is an additional mechanism which allows absorbing mechanical energy associated to wear phenomena as opposed to conventional ductile alloys where severe plastic deformation affects several tens of micrometres below the surface.

  13. Effects of Surface Alloying and Laser Beam Treatment on the Microstructure and Wear Behaviour of Surfaces Modified Using Submerged Metal Arc Welding

    Directory of Open Access Journals (Sweden)

    Regita BENDIKIENE

    2016-05-01

    Full Text Available In this study, the effects of surface alloying of cheap plain carbon steel using submerged metal arc technique and subsequent laser beam treatment on the microstructure and wear behaviour of surfaced layers were studied. This method is the cheapest one to obtain high alloyed coatings, because there is no need to apply complex technologies of powder making (metal powder is spread on the surface of base metal or inserted into the flux, it is enough to grind, granulate and blend additional materials. On the other hand, strengthening of superficial layers of alloys by thermal laser radiation is one of the applications of laser. Surface is strengthened by concentrated laser beam focused into teeny area (from section of mm till some mm. Teeny area of metal heat up rapidly and when heat is drain to the inner metal layers giving strengthening effect. Steel surface during this treatment exceeds critical temperatures, if there is a need to strengthen deeper portions of the base metal it is possible even to fuse superficial layer. The results presented in this paper are based on micro-structural and micro-chemical analyses of the surfaced and laser beam treated surfaces and are supported by analyses of the hardness, the wear resistance and resultant microstructures. Due to the usage of waste raw materials a significant improvement (~ 30 % in wear resistance was achieved. The maximum achieved hardness of surfaced layer was 62 HRC, it can be compared with high alloyed conventional steel grade. Wear properties of overlays with additional laser beam treatment showed that weight loss of these layers was ~10 % lower compared with overlays after welding; consequently it is possible to replace high alloyed conventional steel grades forming new surfaces or restoring worn machine elements and tools.DOI: http://dx.doi.org/10.5755/j01.ms.22.1.7621

  14. Effect of pressing temperature on the wear resistance of a Co-based Cr-Mo powder alloy produced by hot pressing

    Energy Technology Data Exchange (ETDEWEB)

    Somunkiran, Ilyas [Firat Univ., Elazig (Turkey). Metallurgical and Materials Engineering Dept.; Balin, Ahmet [Siirt Univ. (Turkey). Dept. of Vocational High School

    2016-02-01

    In this study, Co-based Cr-Mo powder alloy was produced at different pressing temperatures by using hot pressing technique and abrasive wear behaviors of the produced specimens were examined. Produced specimens were exposed to abrasive wear experiment using block on disc wear test device by applying a load of 50 N with 100-mesh SiC abrasive paper. Each specimen was investigated at 25, 50, 75 and 100 m. At the end of the experiment, abrasive wear results of the specimens were determined by calculating their mass losses. Microstructural properties of the specimens which were produced at different pressing temperatures were investigated by optical and SEM examinations and their wear resistances were examined by abrasive wear experiments. Consequently, it was observed that in Co-based Cr-Mo powder alloy produced by hot pressing technique; as sintering temperature increased, size of neck formations between the powder grains increased, porosity decreased and abrasive wear resistance increased. [German] In diesem Beitrag zugrunde liegenden Studie wurde eine Co-basierte Cr-Mo-Legierung mittels Heisspressens hergestellt und der Abrasivverschleisswiderstand dieser Proben untersucht. Die hergestellten Proben wurden dem Abrasivverschleissversuch durch einen Block-Scheibe-Versuchsaufbau unterzogen, wobei eine Kraft von 50 N mit einem SiC-Papier (100 mesh) verwendet wurde. Jede Probe wurde ueber eine Distanz von 25, 50, 75 und 100 m untersucht. Am Ende der jeweiligen Experimente wurden die Abrasivverschleissergebnisse ermittelt, indem die Massenverluste berechnet wurden. Die mikrostrukturellen Eigenschaften der Proben, die bei verschiedenen Presstemperaturen hergestellt wurden, wurden mittels optischer und Rasterelektronenmikroskopie bestimmt und ihr Verschleisswiderstand anhand der Verschleissversuche ermittelt. Schliesslich wurde beobachtet, dass bei steigender Sintertemperatur der heissgespressten Co-basierten Cr-Mo-Pulverlegierung die Groesse der Einschnuerungen zwischen den

  15. The Effects of Carbon Nanotubes on the Mechanical and Wear Properties of AZ31 Alloy

    Directory of Open Access Journals (Sweden)

    Mingyang Zhou

    2017-12-01

    Full Text Available Carbon nanotube (CNT-reinforced AZ31 matrix nanocomposites were successfully fabricated using a powder metallurgy method followed by hot extrusion. The influence of CNTs on microstructures, mechanical properties, and wear properties were systematically investigated by optical microscope (OM, scanning electron microscope (SEM, X-ray diffraction (XRD, hardness test, tensile test, and wear test. The results revealed that the nanocomposites showed a slightly smaller grain size compared with the matrix and uniform distribution that CNTs could achieve at proper content. As a result, the addition of CNTs could weaken basal plane texture. However, the yield strength and ultimate tensile strength of the composites were enhanced as the amount of CNTs increased up to 2.0 wt. %, reaching maximum values of 241 MPa (+28.2% and 297 MPa (+6.1%, respectively. The load transfer mechanism, Orowan mechanism, and thermal mismatch mechanism played important roles in the enhancement of the yield strength, and several classical models were employed to predict the theoretical values. The effect of CNT content on the friction coefficient and weight loss of the nanocomposites was also studied. The relationships between the amount of CNTs, the friction coefficient, and weight loss could be described by the exponential decay model and the Boltzmann model, respectively.

  16. Deposition and Oxidation of Oxide-Dispersed CoNiCrAlY Bondcoats

    Science.gov (United States)

    Okada, Mitsutoshi; Vassen, Robert; Karger, Matthias; Sebold, Doris; Mack, Daniel; Jarligo, Maria Ophelia; Bozza, Francesco

    2014-01-01

    CoNiCrAlY powder and nano-size alumina powder were milled by a high-energy-attrition ball-mill, and an oxide-dispersed powder was produced with a mixed structure of metal and alumina in each particle. The oxide-dispersed bond coat powder was deposited by HVOF. Pores, however, were observed in the coating since the alumina was deposited without sufficient melting. Isothermal oxidation tests were carried out for the bond coat specimens at a temperature of 1373 K up to 1000 h in air. As a result, oxidation proceeded inside the coating, since oxygen penetrated through pores formed in the dispersed alumina. However, the authors find that another deposition using higher power levels led to a bond coat without pores. A commercially available oxide-dispersed CoNiCrAlY powder was also deposited by HVOF and VPS, and isothermal oxidation tests were performed. The analysis clarifies that the HVOF bond coat exhibited the thinnest thermally grown oxide than those of the VPS bond coat and conventional metallic bond coat. Furnace cycling tests were conducted using the specimens with an additional ceramic thermal-barrier coating. The specimen with the bond coat sprayed by VPS using commercial oxide-dispersed powder showed almost same number of cycles to delamination compared with the specimen with the conventional metal bond coat.

  17. Distribution of metal released from cobalt-chromium alloy orthopaedic wear particles implanted into air pouches in mice.

    Science.gov (United States)

    Afolaranmi, Grace A; Akbar, Moeed; Brewer, James; Grant, M Helen

    2012-06-01

    Metal-on-metal hip replacement implants generate wear debris and release ions both locally and systemically in patients. To investigate dissemination of metal, we determined blood and organ levels of cobalt (Co), chromium (Cr), and molybdenum (Mo) following the implantation of Co-Cr alloy wear debris in mice using skin pouches as a model system. We observed increased metal levels in blood for up to 72 h; the levels of Co were highest and remained elevated for 7 days. Co levels were elevated in all organs studied (liver, kidney, spleen, lung, heart, brain, and testes), with the peak at 48 h; highest levels were measured in liver and kidney (838.9 ± 223.7 ng/g in liver, and 938.8 ± 131.6 ng/g in kidney). Organ Cr levels were considerably lower than Co levels, for example, Cr in kidney was 117.2 ± 12.6 ng/g tissue at 48 h. Co is more mobile than Cr, reaching higher levels at earlier time points. This could be due to local tissue binding of Cr. Exposure to Co-Cr particles in vivo altered antioxidant enzyme expression and activities. We observed induction of catalase protein in the liver and glutathione reductase (GR) and peroxidase (GPx) proteins in the spleen. Activities of catalase and GPx in the liver were significantly increased while that of GR was decreased in the kidney. Organs of mice with Co-Cr particle implantation were exposed to increased metal levels capable of inducing reactive oxygen species scavenging enzymes, suggesting the tissue may be subjected to oxidative stress; however, the overall antioxidant defence system was not markedly disturbed. Copyright © 2012 Wiley Periodicals, Inc.

  18. A probabilistic-based approach to monitoring tool wear state and assessing its effect on workpiece quality in nickel-based alloys

    Science.gov (United States)

    Akhavan Niaki, Farbod

    The objective of this research is first to investigate the applicability and advantage of statistical state estimation methods for predicting tool wear in machining nickel-based superalloys over deterministic methods, and second to study the effects of cutting tool wear on the quality of the part. Nickel-based superalloys are among those classes of materials that are known as hard-to-machine alloys. These materials exhibit a unique combination of maintaining their strength at high temperature and have high resistance to corrosion and creep. These unique characteristics make them an ideal candidate for harsh environments like combustion chambers of gas turbines. However, the same characteristics that make nickel-based alloys suitable for aggressive conditions introduce difficulties when machining them. High strength and low thermal conductivity accelerate the cutting tool wear and increase the possibility of the in-process tool breakage. A blunt tool nominally deteriorates the surface integrity and damages quality of the machined part by inducing high tensile residual stresses, generating micro-cracks, altering the microstructure or leaving a poor roughness profile behind. As a consequence in this case, the expensive superalloy would have to be scrapped. The current dominant solution for industry is to sacrifice the productivity rate by replacing the tool in the early stages of its life or to choose conservative cutting conditions in order to lower the wear rate and preserve workpiece quality. Thus, monitoring the state of the cutting tool and estimating its effects on part quality is a critical task for increasing productivity and profitability in machining superalloys. This work aims to first introduce a probabilistic-based framework for estimating tool wear in milling and turning of superalloys and second to study the detrimental effects of functional state of the cutting tool in terms of wear and wear rate on part quality. In the milling operation, the

  19. Thermodynamic and structural study of the Zr-Ni-Cr ternary system (Zr<50 at%) and of its equilibria with hydrogen: electrochemical application; Etude thermodynamique et structurale du systeme ternaire Zr-Ni-Cr (Zr<50at%) et de ses equilibres avec l`hydrogene: application electrochimique

    Energy Technology Data Exchange (ETDEWEB)

    Joubert, J.M.

    1995-07-12

    In the frame of the research on intermetallic compounds for nickel-hydride battery application, attention is focused on AB{sub 2} alloys so called Laves phases. ZrCr{sub 2}, for example, exhibits a large hydrogen capacity but a too low hydride formation equilibrium pressure for practical application. Moreover, the electrolyte (concentrated potassium hydroxide) involves surface passivation through blocking electrochemical mechanisms. First, the study is devoted to the adjustment of the hydride thermodynamic properties regarded to electrochemical application. This was achieved on ZrCr{sub 2} by substitution of chromium by nickel. In a second part surface properties are modified by the precipitation of secondary phases in equilibrium with the Laves phase. The Zr-Ni-Cr phase diagram has been determined at 1000 deg C in the ZrCr{sub 2}-ZrNi-Ni-Cr region and has revealed large solubility of nickel in C14 and C15 Laves phases as well as equilibrium of these phases with three Zr-Ni intermetallic compounds. The knowledge of this diagram has allowed the synthesis of biphasic alloys where the Laves phase of constant composition is in equilibrium with a secondary phase at variable rate. The study of hydrogenation properties of Laves phases has shown the possibility of adjusting the equilibrium pressure of its hydrides to electrochemical application keeping high hydrogen capacity. The hydrogenation properties of secondary phases were also characterized. Finally, it appeared that secondary phases precipitation with increasing rate in the Laves phase matrix produces a spectacular increase of electrochemical capacities. Such an effect of hydrogen by the modification of the surface in contact with electrolyte and by the diffusion of hydrogen from electrolyte to the Laves through the secondary phase when present. (author)

  20. Toxicology of wear particles of cobalt-chromium alloy metal-on-metal hip implants Part I: physicochemical properties in patient and simulator studies.

    Science.gov (United States)

    Madl, Amy K; Liong, Monty; Kovochich, Michael; Finley, Brent L; Paustenbach, Dennis J; Oberdörster, Günter

    2015-07-01

    The objective of Part I of this analysis was to identify the relevant physicochemical characteristics of wear particles from cobalt-chromium alloy (CoCr) metal-on-metal (MoM) hip implant patients and simulator systems. For well-functioning MoM hip implants, the volumetric wear rate is low (<1mm(3) per million cycles or per year) and the majority of the wear debris is composed of oxidized Cr nanoparticles (<100nm) with minimal or no Co content. For implants with surgical malpositioning, the volumetric wear rate is as high as 100mm(3) per million cycles or per year and the size distribution of wear debris can be skewed to larger sizes (up to 1000nm) and contain higher concentrations of Co. In order to obtain data suitable for a risk assessment of wear debris in MoM hip implant patients, future studies need to focus on particle characteristics relevant to those generated in patients or in properly conducted simulator studies. Metallic implants are very common in the field of orthopedics. Nonetheless, concerns have been raised about the implications of nano-sized particles generated from the wear of these implants. In this two-part review, the authors first attempted to identify and critically evaluate the relevant physicochemical characteristics of CoCr wear particles from hip implant patients and simulator systems. Then they evaluated in vitro and animal toxicology studies with respect to the physicochemistry and dose-relevance to metal-on-metal implant patients. Copyright © 2015 Elsevier Inc. All rights reserved.

  1. Wear behavior of the surface alloyed AISI 1020 steel with Fe-Nb-B by TIG welding technique

    Energy Technology Data Exchange (ETDEWEB)

    Kilinc, B., E-mail: bkilinc@sakarya.edu.tr; Durmaz, M.; Abakay, E. [Department of Metallurgical and Materials Engineering, Institute of Arts and Sciences, SakaryaUniversity, Esentepe Campus, 54187Sakarya (Turkey); Sen, U.; Sen, S. [Department of Metallurgical and Materials Engineering, Engineering Faculty, Sakarya University, Esentepe Campus, 54187 Sakarya (Turkey)

    2015-03-30

    Weld overlay coatings also known as hardfacing is a method which involves melting of the alloys and solidification for applied coatings. Recently hardfacing by welding has become a commonly used technique for improvement of material performance in extreme (high temperature, impact/abrasion, erosion, etc.) conditions.In the present study, the coatings were produced from a mixture of ferrous niobium, ferrous boron and iron powders in the ranges of -45µm particle size with different ratio. Fe{sub 12}Nb{sub 5}B{sub 3} and Fe{sub 2}NbBalloys were coated on the AISI 1020 steel surface by TIG welding. The phases formed in the coated layer are Fe{sub 2}B, NbB{sub 2}, NbFeB and Fe0,2 Nb{sub 0,8} phases. The hardness of the presence phases are changing between 1689±85 HV{sub 0.01}, and 181±7 HV{sub 0.1}. Microstructural examinations were realized by optical and scanning electron microscopy. The wear and friction behaviors of Fe{sub 12}Nb{sub 5}B{sub 3} and Fe2NbB realized on the AISI 1020 steel were investigated by the technique of TIG welding by using ball-on-disk arrangement against alumina ball.

  2. Wear behavior of the surface alloyed AISI 1020 steel with Fe-Nb-B by TIG welding technique

    Science.gov (United States)

    Kilinc, B.; Durmaz, M.; Abakay, E.; Sen, U.; Sen, S.

    2015-03-01

    Weld overlay coatings also known as hardfacing is a method which involves melting of the alloys and solidification for applied coatings. Recently hardfacing by welding has become a commonly used technique for improvement of material performance in extreme (high temperature, impact/abrasion, erosion, etc.) conditions.In the present study, the coatings were produced from a mixture of ferrous niobium, ferrous boron and iron powders in the ranges of -45µm particle size with different ratio. Fe12Nb5B3 and Fe2NbBalloys were coated on the AISI 1020 steel surface by TIG welding. The phases formed in the coated layer are Fe2B, NbB2, NbFeB and Fe0,2 Nb0,8 phases. The hardness of the presence phases are changing between 1689±85 HV0.01, and 181±7 HV0.1. Microstructural examinations were realized by optical and scanning electron microscopy. The wear and friction behaviors of Fe12Nb5B3 and Fe2NbB realized on the AISI 1020 steel were investigated by the technique of TIG welding by using ball-on-disk arrangement against alumina ball.

  3. Effects of the different frequencies and loads of ultrasonic surface rolling on surface mechanical properties and fretting wear resistance of HIP Ti-6Al-4V alloy

    Science.gov (United States)

    Li, G.; Qu, S. G.; Pan, Y. X.; Li, X. Q.

    2016-12-01

    The main purpose of this paper was to investigate the effects of the different frequencies and loads of multi-pass ultrasonic surface rolling (MUSR) on surface layer mechanical properties, microstructure and fretting friction and wear characteristics of HIP (hot isostatic pressing) Ti-6Al-4 V alloy. Some microscopic analysis methods (SEM, TEM and EDS) were used to characterize the modified surface layer of material after MUSR treatment. The results indicated that the material in sample surface layer experienced a certain extent plastic deformation, and accompanied by some dense dislocations and twins generation. Moreover surface microhardness and residual stress of samples treated by MUSR were also greatly improved compared with the untreated. The fretting friction and wear properties of samples treated by MUSR in different conditions are tested at 10 and 15 N in dry friction conditions. It could be found that friction coefficient and wear volume loss were significantly declined in the optimal result. The main wear mechanism of MUSR-treated samples included abrasive wear, adhesion and spalling.

  4. Development of the white cast iron with niobium alloy, heat treating, to wear of the abrasive resistance; Desenvolvimento de uma liga de ferro fundido branco alto cromo com niobio, tratada termicamente, para resistencia ao desgaste abrasivo

    Energy Technology Data Exchange (ETDEWEB)

    Farah, Alessandro Fraga

    1997-07-01

    This work presents the heat treatment and abrasion tests results of a white cast iron with niobium alloy. The hardening heat treatment were made 950, 1000, 1050 e 110 deg C temperatures cooled by forced air. The tempering treatment were made at 450, 500 e 550 deg C temperatures. The heat treating alloy were compared, in the abrasive tests, with commercial alloys used as hardfacing by welding process in wear pieces. The abrasion tests was realized in pin on disk test. Additional tests were carried out for microstructural characterization to identify the different phases presents in the alloys. In a general way, the alloy studies showed the best wear rate for the heat treatments that results in higher hardness. It performance was superior than that of the commercial alloys. (author)

  5. Effect of Carbide Dissolution on Chlorine Induced High Temperature Corrosion of HVOF and HVAF Sprayed Cr3C2-NiCrMoNb Coatings

    Science.gov (United States)

    Fantozzi, D.; Matikainen, V.; Uusitalo, M.; Koivuluoto, H.; Vuoristo, P.

    2018-01-01

    Highly corrosion- and wear-resistant thermally sprayed chromium carbide (Cr3C2)-based cermet coatings are nowadays a potential highly durable solution to allow traditional fluidized bed combustors (FBC) to be operated with ecological waste and biomass fuels. However, the heat input of thermal spray causes carbide dissolution in the metal binder. This results in the formation of carbon saturated metastable phases, which can affect the behavior of the materials during exposure. This study analyses the effect of carbide dissolution in the metal matrix of Cr3C2-50NiCrMoNb coatings and its effect on chlorine-induced high-temperature corrosion. Four coatings were thermally sprayed with HVAF and HVOF techniques in order to obtain microstructures with increasing amount of carbide dissolution in the metal matrix. The coatings were heat-treated in an inert argon atmosphere to induce secondary carbide precipitation. As-sprayed and heat-treated self-standing coatings were covered with KCl, and their corrosion resistance was investigated with thermogravimetric analysis (TGA) and ordinary high-temperature corrosion test at 550 °C for 4 and 72 h, respectively. High carbon dissolution in the metal matrix appeared to be detrimental against chlorine-induced high-temperature corrosion. The microstructural changes induced by the heat treatment hindered the corrosion onset in the coatings.

  6. XPS and electrochemical impedance spectroscopy studies on effects of the porcelain firing process on surface and corrosion properties of two nickel-chromium dental alloys.

    Science.gov (United States)

    Qiu, Jing; Tang, Chun-bo; Zhu, Zhi-jun; Zhou, Guo-xing; Wang, Jie; Yang, Yi; Wang, Guo-ping

    2013-11-01

    The aim of this study was to evaluate the effects of a simulated porcelain firing process on the surface, corrosion behavior and cell culture response of two nickel-chromium (Ni-Cr) dental alloys. A Be-free alloy and a Be-containing alloy were tested. Before porcelain firing, as-cast specimens were examined for surface composition using X-ray photoelectron spectroscopy and metallurgical phases using X-ray diffraction. Corrosion behaviors were evaluated using electrochemical impedance spectroscopy. 3T3 fibroblasts were cultured and exposed indirectly to specimens. MTT assays were counted after 3 and 6 days. The cell culture mediums exposed to specimens were analyzed for metal ion release. After porcelain firing, similar specimens were examined for the same properties. In both as-cast and fired conditions, the Be-free Ni-Cr alloy showed significantly more resistance to corrosion than the Be-containing Ni-Cr alloy, which exhibited BeNi phase. After porcelain firing, the corrosion resistance of the Be-free Ni-Cr alloy decreased statistically, corresponding with evident decreases of Cr and Ni oxides on the alloy surface. Also, the alloy's MTT assay decreased significantly corresponding with an obvious increase of Ni-ion release after the firing. For the Be-containing Ni-Cr alloy, the firing process led to increases of surface oxides and metallic Be, while its corrosion resistance and cell culture response were not significantly changed after porcelain firing. The results suggested that the corrosion resistance and biocompatibility of the Be-free Ni-Cr alloy decreased after porcelain firing, whereas the firing process had little effect on the same properties of the Be-containing Ni-Cr alloy.

  7. Potential for adhesive wear in friction couples of UHMWPE running against oxidized zirconium, titanium nitride coatings, and cobalt-chromium alloys.

    Science.gov (United States)

    Galetz, Mathias C; Seiferth, Sabine H; Theile, Benjamin; Glatzel, Uwe

    2010-05-01

    The classical wear mechanisms abrasion, fatigue, and adhesion are the most frequent causes of surface changes of ultra high molecular weight polyethylene (UHMWPE) in artificial joints. The counterpart material has a strong influence on the wear and friction behavior of artificial joints due to its abrasive properties and adhesive interaction with UHMWPE. The formation of a transfer layer on the counterpart in UHMWPE bearing systems is often described as being a clear indication of strong adhesive forces. The influence of using a cobalt-chromium-molybdenum (CoCrMo) alloy, a titanium nitride plasma coating or an oxidized zirconium alloy on adhesive wear was studied. The surface free energy and the bonding forces of these counterpart materials to UHMWPE were investigated. Catalytic effects on the degradation behavior of polyethylene, the micro friction behavior, and the build-up and constitution of a transfer layer deposited under loads, and relative velocities that are relevant in knee joints were analyzed. (c) 2010 Wiley Periodicals, Inc.

  8. Microstructural Characteristics and Tribological Behavior of HVOF-Sprayed Novel Fe-Based Alloy Coatings

    Directory of Open Access Journals (Sweden)

    Andrea Milanti

    2014-01-01

    Full Text Available Thermally-sprayed Fe-based coatings have shown their potential for use in wear applications due to their good tribological properties. In addition, these kinds of coatings have other advantages, e.g., cost efficiency and positive environmental aspects. In this study, the microstructural details and tribological performances of Fe-based coatings (Fe-Cr-Ni-B-C and Fe-Cr-Ni-B-Mo-C manufactured by High Velocity Oxygen Fuel (HVOF thermal spray process are evaluated. Traditional Ni-based (Ni-Cr-Fe-Si-B-C and hard-metal (WC-CoCr coatings were chosen as references. Microstructural investigation (field-emission scanning electron microscope FESEM and X-Ray diffractometry XRD reveals a high density and low oxide content for HVOF Fe-based coatings. Particle melting and rapid solidification resulted in a metastable austenitic phase with precipitates of mixed carbides and borides of chromium and iron which lead to remarkably high nanohardness. Tribological performances were evaluated by means of the ball on-disk dry sliding wear test, the rubber-wheel dry particle abrasion test, and the cavitation erosion wear test. A higher wear resistance validates Fe-based coatings as a future alternative to the more expensive and less environmentally friendly Ni-based alloys.

  9. Effects of the different frequencies and loads of ultrasonic surface rolling on surface mechanical properties and fretting wear resistance of HIP Ti–6Al–4V alloy

    Energy Technology Data Exchange (ETDEWEB)

    Li, G., E-mail: ligang_scut@outlook.com; Qu, S.G., E-mail: qusg@scut.edu.cn; Pan, Y.X.; Li, X.Q.

    2016-12-15

    Highlights: • Effects of MUSR frequency and load on surface properties of HIP Ti-6Al-4V investigated. • The grains in surface-modified layer were refined and appeared twins and many dense dislocations. • The hardened layer depth and surface residual stress of MUSR- treated samples were significantly improved. • MUSR- treated samples showed the good fretting friction and wear resistance. • The best microstructure and properties of surface-modified layer obtained by sample treated by 30 kHz and 900 N. - Abstract: The main purpose of this paper was to investigate the effects of the different frequencies and loads of multi-pass ultrasonic surface rolling (MUSR) on surface layer mechanical properties, microstructure and fretting friction and wear characteristics of HIP (hot isostatic pressing) Ti–6Al–4 V alloy. Some microscopic analysis methods (SEM, TEM and EDS) were used to characterize the modified surface layer of material after MUSR treatment. The results indicated that the material in sample surface layer experienced a certain extent plastic deformation, and accompanied by some dense dislocations and twins generation. Moreover surface microhardness and residual stress of samples treated by MUSR were also greatly improved compared with the untreated. The fretting friction and wear properties of samples treated by MUSR in different conditions are tested at 10 and 15 N in dry friction conditions. It could be found that friction coefficient and wear volume loss were significantly declined in the optimal result. The main wear mechanism of MUSR-treated samples included abrasive wear, adhesion and spalling.

  10. Brushing-induced surface roughness of nickel-, palladium-, and gold-based dental casting alloys.

    Science.gov (United States)

    Wataha, John C; Lockwood, Petra E; Messer, Regina L W; Lewis, Jill B; Mettenburg, Donald J

    2008-06-01

    Alloys with high nickel content have been increasingly used for dental prostheses. These alloys have excellent hardness, elastic modulus, and strength, yet have high corrosion rates when exposed to chemical or physical forces that are common intraorally. The purpose of the current study was to measure the susceptibility of several types of nickel-based alloys to brushing abrasion relative to gold- and palladium-based alloys. Au-Pt, Au-Pd, Pd-Ag, Ni-Cr, and Ni-Cr-Be dental alloys were brushed with a toothbrush (Oral-B Soft) and toothpaste (Ultrabrite) in a linear brushing machine, then the surface roughness was measured by profilometry (R(a), R(v), R(p)). Specimens (n=4) were brushed for 48 hours in a saline solution (pH 7). The effect of brushing was determined using 2-sided t tests (alpha=.05), and roughness among alloys postbrushing was compared using 1-way ANOVA with Tukey post hoc analyses (alpha=.05). All polished alloy surfaces (before brushing) had roughnesses of 1 microm (R(a)). Ni-Cr alloys without Be had a postbrushing surface roughness of 0.25 microm (R(a)). Postbrushing roughness of all other alloys ranged from 0.1-0.25 microm (R(a)). R(v) and R(p) values behaved similarly to R(a) values for all alloys. Although they have many excellent mechanical properties, Ni-Cr-Be alloys may be prone to degradation from brushing.

  11. An evaluation of the using possibilities of the carbonitrided simple steels instead of carburized low alloy steels (wear properties)

    Science.gov (United States)

    Karamiş, M. B.; İpek, R.

    1997-09-01

    In this study, the wear behaviour of carburized and carbonitrided AISI 1020 and 5115 steels, widely used in industry, were investigated. The surface properties, microstructures, hardness distributions and wear behaviour of the treated steels were determined as well as the wear characteristics and weight losses of the treated samples as a function of wear test durations and loads. The results indicated that the surface of carbonitrided steel have ɛ-carbonitride compound layer and diffusion zone with chromium iron carbide (Cr, Fe)7C3, chromium carbide nitride (Cr62C3 · 5N0.3), chromium nitride (Cr2N), [Cr, Fe(2N1...x)] and Fe2N phases. The surface hardness and wear resistance of the carbonitrided samples are higher than those of the carburized samples. The carbonitrided 5115 steel has the highest wear resistance followed by carburized 5115, carbonitrided 1020 and carburized 1020 respectively.

  12. Effects of Plasma ZrN Metallurgy and Shot Peening Duplex Treatment on Fretting Wear and Fretting Fatigue Behavior of Ti6Al4V Alloy

    Directory of Open Access Journals (Sweden)

    Jingang Tang

    2016-03-01

    Full Text Available A metallurgical zirconium nitride (ZrN layer was fabricated using glow metallurgy using nitriding with zirconiuming prior treatment of the Ti6Al4V alloy. The microstructure, composition and microhardness of the corresponding layer were studied. The influence of this treatment on fretting wear (FW and fretting fatigue (FF behavior of the Ti6Al4V alloy was studied. The composite layer consisted of an 8-μm-thick ZrN compound layer and a 50-μm-thick nitrogen-rich Zr–Ti solid solution layer. The surface microhardness of the composite layer is 1775 HK0.1. A gradient in cross-sectional microhardness distribution exists in the layer. The plasma ZrN metallurgical layer improves the FW resistance of the Ti6Al4V alloy, but reduces the base FF resistance. This occurs because the improvement in surface hardness results in lowering of the toughness and increasing in the notch sensitivity. Compared with shot peening treatment, plasma ZrN metallurgy and shot peening composite treatment improves the FW resistance and enhances the FF resistance of the Ti6Al4V alloy. This is attributed to the introduction of a compressive stress field. The combination of toughness, strength, FW resistance and fatigue resistance enhance the FF resistance for titanium alloy.

  13. Effects of Plasma ZrN Metallurgy and Shot Peening Duplex Treatment on Fretting Wear and Fretting Fatigue Behavior of Ti6Al4V Alloy.

    Science.gov (United States)

    Tang, Jingang; Liu, Daoxin; Zhang, Xiaohua; Du, Dongxing; Yu, Shouming

    2016-03-23

    A metallurgical zirconium nitride (ZrN) layer was fabricated using glow metallurgy using nitriding with zirconiuming prior treatment of the Ti6Al4V alloy. The microstructure, composition and microhardness of the corresponding layer were studied. The influence of this treatment on fretting wear (FW) and fretting fatigue (FF) behavior of the Ti6Al4V alloy was studied. The composite layer consisted of an 8-μm-thick ZrN compound layer and a 50-μm-thick nitrogen-rich Zr-Ti solid solution layer. The surface microhardness of the composite layer is 1775 HK0.1. A gradient in cross-sectional microhardness distribution exists in the layer. The plasma ZrN metallurgical layer improves the FW resistance of the Ti6Al4V alloy, but reduces the base FF resistance. This occurs because the improvement in surface hardness results in lowering of the toughness and increasing in the notch sensitivity. Compared with shot peening treatment, plasma ZrN metallurgy and shot peening composite treatment improves the FW resistance and enhances the FF resistance of the Ti6Al4V alloy. This is attributed to the introduction of a compressive stress field. The combination of toughness, strength, FW resistance and fatigue resistance enhance the FF resistance for titanium alloy.

  14. Use of microhardness as a simple means of estimating relative wear resistance of carbide thermal spray coatings: Part 2. wear resistance of cemented carbide coatings

    Science.gov (United States)

    Factor, Michael; Roman, Itzhak

    2002-12-01

    A selection of WC-Co and Cr3C2-25%NiCr coatings produced by plasma spray and high velocity oxygen fuel (HVOF) deposition techniques were subjected to various wear tests designed to simulate abrasion, cavitation, sliding, and particle erosion type wear mechanisms. All of the coatings were at least 200 µm thick and were deposited onto stainless steel substrates. In Part 1 of this contribution, the microstructures of the coatings were characterized and their mechanical properties were assessed using microindentation procedures. In this second part of the article, the behavior of the coatings when subjected to the various wear tests is reported and the utility of microhardness testing as an indication of relative wear resistance is discussed. It is shown that correctly performed, appropriate microhardness measurements are a good indication of abrasion resistance and sliding wear resistance, and also correlate well with cavitation resistance in Cr3C2-NiCr. The measurements were less useful for predicting erosion resistance for both Cr3C2-NiCr and WC-Co, however, and for abrasion resistance when WC-Co was ground against SiC. Here the contribution of micromechanisms involving fracturing and brittle failure is greater than that indicated by the coating microhardness, which is essentially a measurement of resistance to plastic deformation under equilibrium conditions.

  15. Wear Behavior of Aluminum Alloy 6061-Based Composites Reinforced with SiC, Al2O3, and Red Mud: A Comparative Study

    Science.gov (United States)

    Singla, Yogesh Kumar; Chhibber, Rahul; Bansal, Hitesh; Kalra, Anil

    2015-09-01

    Metal-matrix composites are widely used in shipping, aerospace, automotive, and nuclear applications. Research attempts have been made in the past to reduce the cost of processing of composites, decrease the weight of the composites, and increase the desired performance characteristics. In this research article, an attempt has been made in using red mud obtained as an industrial waste during the production of aluminum from bauxite ore. This article discusses the novel findings of the experimental study on the dry sliding wear behavior of aluminum alloy 6061-based composites reinforced individually with red mud, SiC, and Al2O3. The microstructural characterization of the composites provides the further insight into the structure—wear behavior of the processed composites.

  16. Tensile fatigue of 4-META cement bonding three base metal alloys to enamel and comparison to other resin cements.

    Science.gov (United States)

    Givan, D A; Fitchie, J G; Anderson, L; Zardiackas, L D

    1995-04-01

    The tensile median fatigue limits and fracture mode of 4-META cement were evaluated after bonding Ni-Cr, Ni-Cr-Be, and Co-Cr alloys to enamel. Alloy surfaces, 6 mm in diameter, were grit blasted with 50 microns Al2O3 and cemented to etched bovine enamel under a 2 kg load. Samples were cycled in tension to failure or 10(6) cycles at 5 Hz in Ringer's solution at 37 degrees C. Two-point strategy was used to determine median fatigue limits (S50). Fracture modes were evaluated by SEM on samples failing before 10(6) cycles. Results indicated differences between all sample groups where S50 (Ni-Cr-Be) > S50 (Co-Cr) > S50 (Ni-Cr). Failure analysis revealed mixed cohesive fractures near both interfaces with small areas of delamination within the cement. Comparison to reported median fatigue limits of two commercially available cements were discussed.

  17. Base-metal dental casting alloy biocompatibility assessment using a human-derived three-dimensional oral mucosal model.

    LENUS (Irish Health Repository)

    McGinley, E L

    2012-01-01

    Nickel-chromium (Ni-Cr) alloys used in fixed prosthodontics have been associated with type IV Ni-induced hypersensitivity. We hypothesised that the full-thickness human-derived oral mucosa model employed for biocompatibility testing of base-metal dental alloys would provide insights into the mechanisms of Ni-induced toxicity. Primary oral keratinocytes and gingival fibroblasts were seeded onto Alloderm™ and maintained until full thickness was achieved prior to Ni-Cr and cobalt-chromium (Co-Cr) alloy disc exposure (2-72 h). Biocompatibility assessment involved histological analyses with cell viability measurements, oxidative stress responses, inflammatory cytokine expression and cellular toxicity analyses. Inductively coupled plasma mass spectrometry analysis determined elemental ion release levels. We detected adverse morphology with significant reductions in cell viability, significant increases in oxidative stress, inflammatory cytokine expression and cellular toxicity for the Ni-Cr alloy-treated oral mucosal models compared with untreated oral mucosal models, and adverse effects were increased for the Ni-Cr alloy that leached the most Ni. Co-Cr demonstrated significantly enhanced biocompatibility compared with Ni-Cr alloy-treated oral mucosal models. The human-derived full-thickness oral mucosal model discriminated between dental alloys and provided insights into the mechanisms of Ni-induced toxicity, highlighting potential clinical relevance.

  18. Residual Stresses in a NiCrY-Coated Powder Metallurgy Disk Superalloy

    Science.gov (United States)

    Gabb, Timothy P.; Rogers, Richard B.; Nesbitt, James A.; Puleo, Bernadette J.; Miller, Robert A.; Telesman, Ignacy; Draper, Susan L.; Locci, Ivan E.

    2017-01-01

    Protective ductile coatings will be necessary to mitigate oxidation and corrosion attack on superalloy disks exposed to increasing operating temperatures in some turbine engine environments. However, such coatings must be resistant to harmful surface cracking during service. The objective of this study was to investigate how residual stresses evolve in such coatings. Cylindrical gage fatigue specimens of powder metallurgy-processed disk superalloy LSHR were coated with a NiCrY coating, shot peened, and then subjected to fatigue in air at room and high temperatures. The effects of shot peening and fatigue cycling on average residual stresses and other aspects of the coating were assessed. Shot peening did induce beneficial compressive residual stresses in the coating and substrate. However, these stresses became more tensile in the coating with subsequent heating and contributed to cracking of the coating in long intervals of cycling at 760 C. Substantial compressive residual stresses remained in the substrate adjacent to the coating, sufficient to suppress fatigue cracking. The coating continued to protect the substrate from hot corrosion pitting, even after fatigue cracks initiated in the coating.

  19. Mechanical Properties and Microstructure of VPS and HVOF CoNiCrAlY Coatings

    Science.gov (United States)

    Saeidi, S.; Voisey, K. T.; McCartney, D. G.

    2011-12-01

    In this study, high velocity oxy-fuel (HVOF) and vacuum plasma spraying (VPS) coatings were sprayed using a Praxair (CO-210-24) CoNiCrAlY powder. Free-standing coatings underwent vacuum annealing at different temperatures for times of up to 840 h. Feedstock powder, and as-sprayed and annealed coatings, were characterized by scanning electron microscopy (SEM), energy dispersive spectroscopy (EDS), and x-ray diffraction (XRD). The hardness and Young's modulus of the as-sprayed and the annealed HVOF and VPS coatings were measured, including the determination of Young's moduli of the individual phases via nanoindentation and measurements of Young's moduli of coatings at temperatures up to 500 °C. The Eshelby inclusion model was employed to investigate the effect of microstructure on the coatings' mechanical properties. The sensitivity of the mechanical properties to microstructural details was confirmed. Young's modulus was constant up to ~200 °C, and then decreased with increasing measurement temperature. The annealing process increased Young's modulus because of a combination of decreased porosity and β volume fraction. Oxide stringers in the HVOF coating maintained its higher hardness than the VPS coating, even after annealing.

  20. Dry Sliding Wear Behavior of A356 Alloy/Mg2Sip Functionally Graded in-situ Composites: Effect of Processing Conditions

    Directory of Open Access Journals (Sweden)

    S.C. Ram

    2016-09-01

    Full Text Available In present study, the effect of dry sliding wear conditions of A356 alloy/Mg2Sip functionally graded in-situ composites developed by centrifugal casting method has been studied. A pure commercial A356 alloy (Al–7.5Si–0.3Mg was selected to be the matrix of the composites and primary Mg2Sip reinforcing particles were formed by in-situ chemical reaction with an average grain size of 40-47.8 µm. The Al–(Mg2Sip functionally graded metal matrix composites (FGMMC’s were synthesized by centrifugal casting technique with radial geometry, using two different mould rotating speeds ( 1200 and 1600 rpm. The X-ray diffraction (XRD characterization technique was carried out to confirm the in-situ formed Mg2Si particles in composites. Optical microscopy examination was carried out to reveals the grain refinement of Al-rich grains due to in-situ formed Mg2Si particles. Scanning electron microscope (SEM and Energy dispersive X-ray spectroscopy (EDS techniques were carried out to reveal the distribution of phases, morphological characteristics and confirmation of primary Mg2Si particles in the matrix. The sliding wear behavior was studied using a Pin-on-Disc set-up machine with sliding wear parameters: effect of loads (N, effect of sliding distances (m and effect of Mg on wear at room temperature with a high-carbon chromium steel disc (HRC-64 as counter surfaces. A good correlation was evidenced between the dry sliding behaviour of functionally graded in-situ composites and the distribution of Mg2Si reinforcing particles. Beside the above processing conditions, the dominant wear mechanisms of functionally graded in-situ composites have been correlated with the microstructures. The hardness and wear resistance properties of these composites increase with increasing volume percent of reinforced primary Si/Mg2Si particles toward inner zone of cast cylindrical shapes. The objective of this works was to study the tribological characteristics under dry sliding

  1. NiCr (x) Fe2-x O-4 as cathode materials for electrochemical reduction of NO (x)

    DEFF Research Database (Denmark)

    Bræstrup, Frantz Radzik; Kammer Hansen, Kent

    2010-01-01

    Solid solutions of spinel-type oxides with the composition NiCr x Fe2-x O4 (x = 0.0, 0.5, 1.0, 1.5, 2.0) were prepared with the glycine–nitrate combustion synthesis. Four-point DC resistivity measurements show an increase in the conductivity as more Cr is introduced into the structure, whereas...

  2. Gaseous Phase and Electrochemical Hydrogen Storage Properties of Ti50Zr1Ni44X5 (X = Ni, Cr, Mn, Fe, Co, or Cu for Nickel Metal Hydride Battery Applications

    Directory of Open Access Journals (Sweden)

    Jean Nei

    2016-07-01

    Full Text Available Structural, gaseous phase hydrogen storage, and electrochemical properties of a series of the Ti50Zr1Ni44X5 (X = Ni, Cr, Mn, Fe, Co, or Cu metal hydride alloys were studied. X-ray diffraction (XRD and scanning electron microscopy (SEM revealed the multi-phase nature of all alloys, which were composed of a stoichiometric TiNi matrix, a hyperstoichiometric TiNi minor phase, and a Ti2Ni secondary phase. Improvement in synergetic effects between the main TiNi and secondary Ti2Ni phases, determined by the amount of distorted lattice region in TiNi near Ti2Ni, was accomplished by the substitution of an element with a higher work function, which consequently causes a dramatic increase in gaseous phase hydrogen storage capacity compared to the Ti50Zr1Ni49 base alloy. Capacity performance is further enhanced in the electrochemical environment, especially in the cases of the Ti50Zr1Ni49 base alloy and Ti50Zr1Ni44Co5 alloy. Although the TiNi-based alloys in the current study show poorer high-rate performances compared to the commonly used AB5, AB2, and A2B7 alloys, they have adequate capacity performances and also excel in terms of cost and cycle stability. Among the alloys investigated, the Ti50Zr1Ni44Fe5 alloy demonstrated the best balance among capacity (394 mAh·g−1, high-rate performance, activation, and cycle stability and is recommended for follow-up full-cell testing and as the base composition for future formula optimization. A review of previous research works regarding the TiNi metal hydride alloys is also included.

  3. Microstructural Characteristics and Oxidation Behavior of Low-Pressure Cold-Sprayed CoNiCrAlY Coatings

    Science.gov (United States)

    Zhang, Lin-wei; Lu, Lei; Wang, Lu; Ning, Xian-jin; Wang, Quan-sheng; Wang, Ri-xin

    2017-10-01

    CoNiCrAlY coatings were deposited by low-pressure cold spraying and subsequently heat-treated at 1050 °C for 4 h in a vacuum environment. The microstructural characteristics and oxidation behavior of CoNiCrAlY coatings were investigated. The as-sprayed coating exhibited low porosity and oxygen content. The high plastic deformation of the sprayed particles led to significant refinement of γ-matrix and dissolution of β-(Ni,Co)Al phase in the as-sprayed coating. After heat treatment, the single phase (γ) in the as-sprayed coating was converted into a γ/β microstructure, and a continuous single α-Al2O3 scale was formed on the coating surface. Vacuum heat treatment can postpone the formation of spinel oxides within 100 h. After being oxidized at 1050 °C for 400 h, the heat-treated coating exhibited better oxidation resistance than the as-sprayed coating. The reduced growth rate of the oxide scale and the suppression of the formation of spinel oxides can be attributed to the vacuum heat treatment, as well as the intrinsic microstructure of the cold-sprayed coating. Finally, the effects of the microstructural changes induced during the cold spraying process on the growth of the thermally grown oxide and the oxidation mechanisms of the CoNiCrAlY coatings were discussed.

  4. Microstructure and Sliding Wear Behaviour of In-Situ TiC-Reinforced Composite Surface Layers Fabricated on Ductile Cast Iron by Laser Alloying.

    Science.gov (United States)

    Janicki, Damian

    2018-01-05

    TiC-reinforced composite surface layers (TRLs) on a ductile cast iron EN-GJS-700-2 grade (DCI) substrate were synthesized using a diode laser surface alloying with a direct injection of titanium powder into the molten pool. The experimental results were compared with thermodynamic calculations. The TRLs having a uniform distribution of the TiC particles and their fraction up to 15.4 vol % were achieved. With increasing titanium concentration in the molten pool, fractions of TiC and retained austenite increase and the shape of TiC particles changes from cubic to dendritic form. At the same time, the cementite fraction decreases, lowering the overall hardness of the TRL. A good agreement between experimental and calculated results was achieved. Comparative dry sliding wear tests between the as-received DCI, the TRLs and also laser surface melted layers (SMLs) have been performed following the ASTM G 99 standard test method under contact pressures of 2.12 and 4.25 MPa. For both the as-received DCI and the SMLs, the wear rates increased with increasing contact pressure. The TRLs exhibited a significantly higher wear resistance than the others, which was found to be load independent.

  5. Microstructure and Sliding Wear Behaviour of In-Situ TiC-Reinforced Composite Surface Layers Fabricated on Ductile Cast Iron by Laser Alloying

    Directory of Open Access Journals (Sweden)

    Damian Janicki

    2018-01-01

    Full Text Available TiC-reinforced composite surface layers (TRLs on a ductile cast iron EN-GJS-700-2 grade (DCI substrate were synthesized using a diode laser surface alloying with a direct injection of titanium powder into the molten pool. The experimental results were compared with thermodynamic calculations. The TRLs having a uniform distribution of the TiC particles and their fraction up to 15.4 vol % were achieved. With increasing titanium concentration in the molten pool, fractions of TiC and retained austenite increase and the shape of TiC particles changes from cubic to dendritic form. At the same time, the cementite fraction decreases, lowering the overall hardness of the TRL. A good agreement between experimental and calculated results was achieved. Comparative dry sliding wear tests between the as-received DCI, the TRLs and also laser surface melted layers (SMLs have been performed following the ASTM G 99 standard test method under contact pressures of 2.12 and 4.25 MPa. For both the as-received DCI and the SMLs, the wear rates increased with increasing contact pressure. The TRLs exhibited a significantly higher wear resistance than the others, which was found to be load independent.

  6. Cd, Ni, Cr and Pb distribution in biosolid pellets used as soil amendment

    Science.gov (United States)

    Jordán, Manuel M.; Rincón-Mora, Beatriz; Belén Almendro-Candel, María; Navarro Pedreño, Jose; Gómez Lucas, Ignacio; Bech, Jaume; Roca, Nuria; Pardo, Francisco

    2016-04-01

    The application of biosolids to a soil is a method that offers important benefits (Navarro et al. 2003). The transport and application costs are quite low (mostly if they are dehydrated biosolids or pellets) if soils are located near a wastewater treatment plant. It is possible to recycle nutrients (N, P, and K) and organic matter by improving the physical and chemical characteristics of the soil and by reducing the fertilizer costs. However, the use of biosolids may also has several problems, such as the presence of quantities of metals that could be toxic for plants or could contaminate ground-waters after being leached. Heavy metals are one of the most serious environmental pollutants because of its high toxicity, abundance and easy accumulation by plant (Soriano-Disla et al. 2014; Rosen and Chen 2014). Contamination of soils by potentially toxic elements (e.g. Cd, Ni, Cr, Pb) from amendments of biosolids is subject to rigorous controls within the European Union. The present study was designed to examine the partition of selected heavy metals in biosolid pellets, and also to relate the distribution patterns of these metals. Samples were collected from the treatment of urban wastewater at the drying grounds of a wastewater processing plant. The samples correspond to biosolids with humidities below 20% and are representative of the three horizons within the pile: the isolation surface (H1), the mesophilous area (H2), and the thermophilous area (H3). Biosolid aggregates were placed in a pellet press and then compacted. Total content of metals was determined following microwave digestion and analysed by ICP/MS. Triplicate samples were weighed in polycarbonate centrifuge tubes and sequentially extracted. The distribution of chemical forms of Cd, Ni, Cr, and Pb in the biosolids was studied using a sequential extraction procedure that fractionates the metal into soluble-exchangeable, specifically sorbed-carbonate bound, oxidizable, reducible, and residual forms. The

  7. Sliding wear resistance of iron aluminides

    Indian Academy of Sciences (India)

    Unknown

    ordered intermetallic alloy (Johnson et al 1990, 1994,. 1996; Maupin et al 1992, 1993; Tu and Liu 1997; Kim and Kim 1998). Maupin et al (1992, 1993) had shown that the Fe3Al alloy having DO3 structure possesses mar- ginally lower wear rate than those with B2 structure. The wear resistance of Fe3Al alloy was found to ...

  8. Microstructure and phase evolution in laser clad chromium carbide-NiCrMoNb

    Energy Technology Data Exchange (ETDEWEB)

    Venkatesh, L., E-mail: venkatesh@arci.res.in [International Advanced Research Centre for Powder Metallurgy and New Materials (ARCI), Balapur, Hyderabad 500005 (India); Department of Metallurgical Engineering & Materials Science, IIT Bombay, Powai, Mumbai 400076 (India); Samajdar, I. [Department of Metallurgical Engineering & Materials Science, IIT Bombay, Powai, Mumbai 400076 (India); Tak, Manish [International Advanced Research Centre for Powder Metallurgy and New Materials (ARCI), Balapur, Hyderabad 500005 (India); Doherty, Roger D. [Department of Materials Engineering, Drexel University, Philadelphia, PA 19104 (United States); Gundakaram, Ravi C.; Prasad, K. Satya; Joshi, S.V. [International Advanced Research Centre for Powder Metallurgy and New Materials (ARCI), Balapur, Hyderabad 500005 (India)

    2015-12-01

    Highlights: • Microstructural development during laser cladding has been studied. • In this multi component system Cr{sub 7}C{sub 3} is found to be the stable carbide phase. • Phases were identified by EBSD since XRD results were not conclusive. • Increase in laser power and/or scanning speed reduced the carbide content. • Hardness seems to depend on phase content as well as microstructure. - Abstract: Microstructural development in laser clad layers of Chromium carbide (Cr{sub x}C{sub y})-NiCrMoNb on SA 516 steel has been investigated. Although the starting powder contained both Cr{sub 3}C{sub 2} and Cr{sub 7}C{sub 3}, the clad layers showed only the presence of Cr{sub 7}C{sub 3}. Microtexture measurements by electron back scattered diffraction (EBSD) revealed primary dendritic Cr{sub 7}C{sub 3} with Ni rich FCC metallic phase being present in the interdendritic spaces. Further annealing of the laser clad layers and furnace melting of the starting powder confirmed that Cr{sub 7}C{sub 3} is the primary as well as stable carbide phase in this multi component system. Increase in laser power and scanning speed progressively reduced carbide content in the laser clad layers. Increased scanning speed, which enhances the cooling rate, also led to reduction in the secondary arm spacing (λ{sub 2}) of the Cr{sub 7}C{sub 3} dendrites. The clad layer hardness increased with carbide content and with decreased dendrite arm spacing.

  9. Nano Mechanical Properties of Flame Sprayed NiCrBSi Coating

    Directory of Open Access Journals (Sweden)

    YU He-long

    2018-02-01

    Full Text Available To reveal the mechanical properties of thermal spray coating on different scales,flame spray NiCrBSi coating with average thickness 750μm was prepared on 45 carbon steel substrate, the mechanical properties, elastic-plasticity and indentation deformation of coating surface and cross-section were studied by nanoindentation. Results indicate that scale-dependent behaviors of coating mechanical properties were observed as a function of indentation depth for either the coating surface or the cross-section. The nano hardness, modulus and elastic-plasticity of coating decrease with the increasing indentation depth. The coating surface exhibits higher elasticity than the coating cross-section, the ratio of elastic work to the total indentation work, ηIT, of coating surface is 52% at the depth of 500nm, while that of coating cross-section is 40%; moreover, the coating cross-section possesses higher hardness and modulus than the coating surface; the corresponding values of the coating crosssection are 28% and 33% at the depth of 2000nm, higher than those of the coating surface, respectively. The indentation marks show ideal plastic deformation, pile-up and sink-in, and cracks. The difference of ηIT values between coating surface and cross-section decreases with the increasing indentation depth. It reaches about 35% at the depth of 2500nm from the both coating directions. For the coating splat structure,hardness and elastic modulus are the same in different directions,besides, with the increasing indentation depth, larger volume is involved in the indentation. The influence of the surrounding splats (especially the pores, cracks or grain/splat boundaries on the measured coating properties is enhanced gradually,leading to differences in the appearance between different coating directions, as well as the decrease of coating hardness, elastic modulus.

  10. Effect of Post-spray Shot Peening Treatment on the Corrosion Behavior of NiCr-Mo Coating by Plasma Spraying of the Shell-Core-Structured Powders

    Science.gov (United States)

    Tian, Jia-Jia; Wei, Ying-Kang; Li, Cheng-Xin; Yang, Guan-Jun; Li, Chang-Jiu

    2018-01-01

    Corrosion of metal plays a detrimental role in service lifetime of parts or systems. Therefore, coating a protective film which is fully dense and defects free on the base metal is an effective approach to protect the base metal from corrosion. In this study, a dense NiCr-20Mo coating with excellent lamellar interface bonding was deposited by plasma spraying of the novel shell-core-structured Mo-clad-NiCr powders, and then post-spray shot peening treatment by cold spraying of steel shots was applied to the plasma-sprayed NiCr-20Mo coating to obtain a fully dense coating through eliminating possibly existed pores and un-bonded interfaces within the NiCr-20Mo coating. Corrosion behaviors of the NiCr-20Mo coatings before and after shot peening were tested to investigate the effect of the post-spray shot peening on the corrosion behavior of the NiCr-20Mo coating. Results showed that a much dense and uniform plasma-sprayed NiCr-20Mo coating with perfect lamellar bonding at most of interfaces was deposited. However, the electrochemical tests revealed the existence of through-thickness pores in the as-plasma-sprayed NiCr-20Mo coating. Through the post-spray shot peening treatment, a completely dense top layer in the coating was formed, and with the increase in the shot peening intensity from one pass to three passes, the dense top layer became thicker from 100 μm to reach 300 μm of the whole coating thickness. Thus, a fully dense bulk-like coating was obtained. Corrosion test results showed that the dense coating layer resulting from densification of shot peening can act as an effective barrier coating to prevent the penetration of the corrosive medium and consequently protect the substrate from corrosion effectively. Therefore, a fully dense bulk-like NiCr-20Mo coating with excellent corrosion resistance can be achieved through the plasma spraying of Mo-clad-NiCr powders followed by appropriate post-spray shot peening treatment.

  11. Effect of Post-spray Shot Peening Treatment on the Corrosion Behavior of NiCr-Mo Coating by Plasma Spraying of the Shell-Core-Structured Powders

    Science.gov (United States)

    Tian, Jia-Jia; Wei, Ying-Kang; Li, Cheng-Xin; Yang, Guan-Jun; Li, Chang-Jiu

    2017-11-01

    Corrosion of metal plays a detrimental role in service lifetime of parts or systems. Therefore, coating a protective film which is fully dense and defects free on the base metal is an effective approach to protect the base metal from corrosion. In this study, a dense NiCr-20Mo coating with excellent lamellar interface bonding was deposited by plasma spraying of the novel shell-core-structured Mo-clad-NiCr powders, and then post-spray shot peening treatment by cold spraying of steel shots was applied to the plasma-sprayed NiCr-20Mo coating to obtain a fully dense coating through eliminating possibly existed pores and un-bonded interfaces within the NiCr-20Mo coating. Corrosion behaviors of the NiCr-20Mo coatings before and after shot peening were tested to investigate the effect of the post-spray shot peening on the corrosion behavior of the NiCr-20Mo coating. Results showed that a much dense and uniform plasma-sprayed NiCr-20Mo coating with perfect lamellar bonding at most of interfaces was deposited. However, the electrochemical tests revealed the existence of through-thickness pores in the as-plasma-sprayed NiCr-20Mo coating. Through the post-spray shot peening treatment, a completely dense top layer in the coating was formed, and with the increase in the shot peening intensity from one pass to three passes, the dense top layer became thicker from 100 μm to reach 300 μm of the whole coating thickness. Thus, a fully dense bulk-like coating was obtained. Corrosion test results showed that the dense coating layer resulting from densification of shot peening can act as an effective barrier coating to prevent the penetration of the corrosive medium and consequently protect the substrate from corrosion effectively. Therefore, a fully dense bulk-like NiCr-20Mo coating with excellent corrosion resistance can be achieved through the plasma spraying of Mo-clad-NiCr powders followed by appropriate post-spray shot peening treatment.

  12. Alloy development for irradiation performance. Quarterly progress report for period ending December 31, 1979

    Energy Technology Data Exchange (ETDEWEB)

    Ashdown, B.G. (comp.)

    1980-04-01

    Progress is reported concerning preparation of a materials handbook for fusion, creep-fatigue of first-wall structural materials, test results on miniature compact tension fracture toughness specimens, austenitic stainless steels, Fe-Ni-Cr alloys, iron-base alloys with long-range crystal structure, ferritic steels, irradiation experiments, corrosion testing, and hydrogen permeation studies. (FS)

  13. On the formation of ultra-fine grained Fe-base alloys via phase transformations

    NARCIS (Netherlands)

    Chezan, AR; Craus, CB; Chechenin, NG; Vystavel, T; Niesen, L; De Hosson, JTM; Boerma, DO

    2004-01-01

    This paper concentrates on the formation of ultra-fine grained Fe-base alloys via phase transformations. In particular the manipulation of the microstructure of Fe-Ni-Ti and Fe-Ni-Cr alloys via phase cycling in the Fe-N system was investigated. Transitions between bcc (alpha-Fe), fee (gamma'-Fe4N)

  14. Copper modified austenitic stainless steel alloys with improved high temperature creep resistance

    Science.gov (United States)

    Swindeman, R.W.; Maziasz, P.J.

    1987-04-28

    An improved austenitic stainless steel that incorporates copper into a base Fe-Ni-Cr alloy having minor alloying substituents of Mo, Mn, Si, T, Nb, V, C, N, P, B which exhibits significant improvement in high temperature creep resistance over previous steels. 3 figs.

  15. A study of lubrication, processing conditions, and material combinations that affect the wear of micro-textured-carbide coated cobalt-chromium-molybdenum alloy surfaces used for artificial joints implants

    Science.gov (United States)

    Ettienne-Modeste, Geriel A.

    Total joint replacement remains one of the most successful treatments for arthritis. The most common materials used for artificial joints are metals (e.g., cobalt-chrome alloys or titanium alloys), which articulate against ultra-high molecular weight polyethylene. Wear related failures of artificial joints may be reduced with the use of novel micro-textured carbide surfaces. The micro-textured carbide surfaces were deposited on a CoCrMo alloy using microwave plasma-assisted chemical vapor deposition. Wear tests were conducted to determine wear mechanisms and properties of the micro-textured surfaces. The research presented in this thesis addresses: (1) rheolgoical behavior of bovine calf serum with and without antibacterial agents to determine whether they can be used as appropriate models for synovial fluid, (2) the wear behavior of the micro-textured CoCrMo surface system, and (3) the mechanical and material properties of the micro-textured CoCrMo alloy surface relevant to wear performance. The rheological studies showed that the apparent viscosity of bovine calf serum increased with an increase in concentration before and after the serum was used for wear testing. The wear analysis showed that the processing conditions (2hr deposition vs. 4hr deposition times) affected the wear properties. The 2hr carbide-on-carbide lubricated in 50% BCS produced the lowest wear factor and rate for the five wear couple systems containing the carbide disk or plate material. Greater wear was produced in serum without penicillin/streptomycin (P/S) compared to the serum containing P/S. A greater carbide coating thickness 10 (micrometers) was produced during the 4hr deposition time than for the 2hr deposition (˜3mum). The nano-hardness value was higher than the micro-hardness for both the 4hr and 2hr carbide surfaces. The micro-hardness results of the worn carbide surfaces showed that an increase in BCS concentration from 0% to 100% increased the micro-hardness (HV) for carbide

  16. PHASE TRANSFORMATION IN WEAR-RESISTANT MICROALLOYED CHROME-MANGANESE ALLOYS OF TRANSIENT CLASS AND THEIR MECHANISMS

    Directory of Open Access Journals (Sweden)

    G. V. Levchenko

    2011-01-01

    Full Text Available The comparative analysis of regularities of phasestructural transformations at high-temperature thermal processing in complex doped alloy of a transitive class of system Fe-Mn-Cr-Ti-V-C is given.

  17. Towards low-friction and wear-resistant plasma sintering dies via plasma surface co-alloying CM247 nickel alloy with V/Ag and N

    Directory of Open Access Journals (Sweden)

    Zhang Zhenxue

    2015-01-01

    Full Text Available Nickel based superalloys have good oxidation and creep resistance and hence they can function under high mechanical stress and high temperatures. However, their undesirable tribological behaviour is the major technical barrier to the challenging high-temperature, lubricant-free plasma sintering tool application. In this study, nickel based CM247 superalloy surfaces were co-alloyed using innovative active screen plasma technology with both interstitial element (e.g. N and substitutional alloying elements (e.g. V and Ag to provide a synergy effect to enhance its tribological properties. The tribological behaviour of the plasma co-alloyed CM247 superalloy surfaces were fully evaluated using reciprocal and pin-on-disc tribometers at temperatures from room temperature to 600 ∘C. The experimental results demonstrate that the co-alloyed surface with N, Ag and V can effectively lower the friction coefficient, which is expected to help demoulding during lubricant-free plasma sintering.

  18. Effects of the phase fractions on the carbide morphologies, Charpy and tensile properties in SA508 Gr.4N High Strength Low Alloy RPV Steel

    Energy Technology Data Exchange (ETDEWEB)

    Park, Sang Gyu; Wee, Dang Moon [KAIST, Daejeon (Korea, Republic of); Kim, Min Chul; Lee, Bong Sang [Korea Atomic Energy Research Institute, Daejeon (Korea, Republic of)

    2011-05-15

    To improve the strength and toughness of RPV (reactor pressure vessel) steels for nuclear power plants, an effective way is the change of material specification from tempered bainitic SA508 Gr.3 Mn-Mo-Ni low alloy steel into tempered martensitic/bainitic SA508 Gr.4N Ni-Cr-Mo low alloy steel. It is known that the phase fractions of martensitic/bainitic steels are very sensitive to the austenitizing cooling rates. Kim reported that there are large differences of austenitizing cooling rates between the surface and the center locations in RPV due to its thickness of 250mm. Hence, the martensite/bainite fractions would be changed in different locations, and it would affect the microstructure and mechanical properties in Ni-Cr-Mo low alloy steel. These results may lead to inhomogeneous characteristics after austenitizing. Therefore, it is necessary to evaluate the changes of microstructure and mechanical properties with varying phase fractions in Ni-Cr-Mo low alloy steel. In this study, the effects of martensite/bainite fractions on microstructure and mechanical properties in Ni-Cr-Mo low alloy steel were examined. The changes in phase fractions of Ni-Cr-Mo low alloy steel with different cooling rates were analyzed, and then the phase fractions were correlated with its microstructural observation and mechanical properties

  19. Influence of Reactive Ion Etching on THz Transmission and Reflection Properties of NiCr Film Deposited on a Dielectric Substrate

    Directory of Open Access Journals (Sweden)

    Jun Gou

    2015-06-01

    Full Text Available Enhanced terahertz (THz absorption of NiCr film deposited on a dielectric substrate has been proven by applying a reactive ion etching (RIE treatment to the dielectric film. Nano – scale nickel – chromium (NiCr thin films are deposited on RIE treated silicon dioxide (SiO2 dielectric substrates to study the transmission and reflection characteristics. Experimental results suggest that both transmission and reflection of NiCr film are weakened by the RIE treatment. The most significant decrease of transmission is observed in 1 ~ 4 THz while that of reflection occurs in 1.7 ~ 2.5 THz band. The decrease of both transmission and reflection is more significant for NiCr film with higher thickness. The RIE treatment, which induces nano – scale surface structures and increases the effective surface area of NiCr film, enhances the absorption and weakens the transmission and reflection of THz radiation.DOI: http://dx.doi.org/10.5755/j01.ms.21.2.6131

  20. Hardness and wear resistance of steel-based surface composites fabricated with Fe-based metamorphic alloy powders by high-energy electron beam irradiation

    Energy Technology Data Exchange (ETDEWEB)

    Lee, Kyuhong [Center for Advanced Aerospace Materials, Pohang University of Science and Technology, Pohang 790-784 (Korea, Republic of); Nam, Duk-Hyun [Center for Advanced Aerospace Materials, Pohang University of Science and Technology, Pohang 790-784 (Korea, Republic of); Lee, Sunghak [Center for Advanced Aerospace Materials, Pohang University of Science and Technology, Pohang 790-784 (Korea, Republic of)]. E-mail: shlee@postech.ac.kr; Kim, Choongnyun Paul [Center for Advanced Aerospace Materials, Pohang University of Science and Technology, Pohang 790-784 (Korea, Republic of)

    2006-07-25

    In this study, steel-based surface composites were fabricated with Fe-based metamorphic alloy powders by high-energy electron beam irradiation, and their microstructure, hardness, and wear resistance were investigated. Two kinds of Fe-based metamorphic powders were deposited on a plain carbon steel substrate, and then electron beam was irradiated on these powders to fabricate one-layered surface composites. Two-layered surface composites were also fabricated by irradiating electron beam again onto the powders deposited on the one-layered surface composites. The composite layers of 2.6-3.1 mm in thickness were homogeneously formed without defects, and contained a large amount (up to 64 vol.%) of Cr{sub 2}B or Cr{sub 1.65}Fe{sub 0.35}B{sub 0.96} borides in the Cr{sub 0.19}Fe{sub 0.7}Ni{sub 0.11} or martensite matrix. Since the hardness and wear resistance of the surface composite layers were directly influenced by hard borides, they were two to four times greater than those of the steel substrate. These borides also played a role in improving the high-temperature hardness because they are insoluble and thermally stable even at high temperatures. These findings suggested that various applications of the fabricated surface composites to materials requiring high resistance to heat and abrasion were expected.

  1. Hot Corrosion Behavior of Cold-sprayed CoNiCrAlY Coating in Na2SO4 Salt

    Directory of Open Access Journals (Sweden)

    ZHANG Lin-wei

    2016-11-01

    Full Text Available CoNiCrAlY coatings were prepared by cold spray process. After deposition, the pre-oxidation treatment of the coating was performed by vacuum heat-treatment. The microstructure and phase constituent of coating were characterized by XRD, SEM and EDS. The hot corrosion behavior of as-sprayed and pre-oxidized CoNiCrAlY coatings in molten Na2SO4 at 900℃ was also studied. The results show that the as-sprayed coating presents a dense structure with low porosity (less than 0.28%, volume fraction and low oxygen content (0.12%, mass fraction. Vacuum pre-oxidation treatment forms a continuous and dense α-Al2O3 layer on the coating surface, with an average thickness of about 0.26μm. As-sprayed and pre-oxidized coatings can protect the substrate from hot corrosion due to the formation of a continuous and dense α-Al2O3 layer. Moreover, the vacuum pre-oxidation treatment can alleviate the diffusion of S and O into coating, and thus the hot corrosion resistance of coating is improved. The damage of hot corrosion plays a more important role than high temperature oxidation. When corrosion in single Na2SO4 molten salt with the same temperature, the consumption speed of Al is two times of that in high temperate oxidation

  2. Stepwise Depletion of Coating Elements as a Result of Hot Corrosion of NiCrAlY Coatings

    Science.gov (United States)

    Rana, Nidhi; Jayaganthan, R.; Prakash, Satya

    2013-11-01

    Present investigation deals with the hot corrosion behaviour of the NiCrAlY coatings deposited by HVOF technique on Superni76 under cyclic conditions at 900 °C in the presence of Na2SO4 + 60% V2O5 salt. The weight change behaviour of the coatings was followed with time up to 200 cycles and K p value was calculated for the hot corrosion process. Surface and cross-section of the corroded samples were examined by FESEM/EDS and XRD to follow the progress of corrosion up to 200 cycles. In earlier cycles, the corrosive species oxidised top surface of the coatings. With increasing number of cycles, oxidation of the coatings occurred up to 40-μm depth. A Cr-depleted band was seen below the oxide scale. Further increase in number of cycles led to migration and oxidation of Al to form Al2O3 sublayer at coating/scale interface, thereby leading to formation of Al-depleted zone in the coating below the Al2O3 sublayer. The corrosion resistance of the NiCrAlY coatings is attributed to the formation of the continuous and dense Al2O3 sublayer at the coating/scale interface, which acts as barrier to the migration of Cr to the surface. The appearance of Al3Y after 100 and 200 cycles also contributes to the increased corrosion resistance of coatings after 100 and 200 cycles.

  3. Effects of Duplex Nitriding and TiN Coating Treatment on Wear Resistance, Corrosion Resistance and Biocompatibility of Ti6Al4V Alloy

    Science.gov (United States)

    Kao, W. H.; Su, Y. L.; Hsieh, Y. T.

    2017-08-01

    Ti6Al4V alloy substrates were nitrided at 900 °C. TiN coatings were then deposited on the nitrided substrates using a closed-field unbalanced magnetron sputtering system. The microstructure, hardness and adhesion properties of the TiN-N-Ti6Al4V substrates were evaluated and compared with those of an untreated Ti6Al4V sample, a nitrided Ti6Al4V sample and a TiN-coated Ti6Al4V sample, respectively. The tribological properties of the various samples were investigated by means of reciprocating sliding wear tests performed in 0.9 wt.% NaCl solution against 316L, Si3N4 and Ti6Al4V balls, respectively. In addition, the corrosion resistance was evaluated using potentiodynamic polarization tests. Finally, the biocompatibility of the samples was investigated by observing the attachment and growth of purified mouse leukemic monocyte/macrophage cells (Raw 264.7) on the sample surface after culturing periods of 24, 72 and 120 h, respectively. Overall, the results showed that the duplex nitriding/TiN coating treatment significantly improved the tribological, anti-corrosion and biocompatibility properties of the original Ti6Al4V alloy.

  4. The Influence of Chemical Alloying on the High Temperature Wear Resistance of H-Free DLC Coatings

    NARCIS (Netherlands)

    Galvan, D.; Pei, Y.T.; Hosson, J.T.M. De; Cavaleiro, A.; Chandra, T; Tsuzaki, K; Militzer, M; Ravindran, C

    2007-01-01

    A commercial RF-sputtering deposition rig was employed to deposit H-free diamond-like carbon (DLC) coatings. The influence of alloying elements such as Ti and Si on the structure, mechanical and tribological properties of the coatings was investigated. The coating was observed in cross section and

  5. Wear behaviour of A356 aluminium alloy reinforced with micron and nano size SiC particles

    CSIR Research Space (South Africa)

    Camagu, ST

    2013-07-01

    Full Text Available A method for producing metal matrix composites MMC was successfully implemented for mixing nano and low micron (“Hybrid”) sized SiC reinforcing particles in an aluminium alloy matrix. Due to the improved specific modulus and strength, MMC...

  6. INVESTIGATION OF THE INFLUENCE OF ALLOYING ELEMENTS IN HARD-ALLOY MIXTURES ON WEAR RESISTANCE OF THE INSTRUMENT AT DRAWING OF HIGH-CARBON W IRE

    Directory of Open Access Journals (Sweden)

    D. V. Gontarj

    2004-01-01

    Full Text Available Using of new alloys allowed to stabilize the diameter of drawn wire in control limits, to reduce the volume of yellow metal in average by 30%, to increase the quality of its surface till one force, and also to reduce the processibility by 20 %.

  7. Influence of NiCr/Au electrodes and multilayer thickness on the electrical properties of PANI/PVS ultrathin film grown by Lbl deposition

    Energy Technology Data Exchange (ETDEWEB)

    Santos, M.C. [Department of Physics, Federal University of Vicosa, CEP 36570-000, Vicosa, MG (Brazil); Laboratory of Polymers and Electronic Properties of Materials, Department of Physics, Federal University of Ouro Preto, CEP 35400-000, Ouro Preto, MG (Brazil); Munford, M.L. [Department of Physics, Federal University of Vicosa, CEP 36570-000, Vicosa, MG (Brazil); Bianchi, R.F., E-mail: bianchi@eecs.berkeley.edu [Laboratory of Polymers and Electronic Properties of Materials, Department of Physics, Federal University of Ouro Preto, CEP 35400-000, Ouro Preto, MG (Brazil)

    2012-03-15

    Highlights: Black-Right-Pointing-Pointer Electrical transport properties of nanostructured PANI-PVS multilayers (Lbl PANI-PVS). Black-Right-Pointing-Pointer Effect of interfacial layer properties on the performance of Lbl PANI-PVS films. Black-Right-Pointing-Pointer Ac conductivity of Lbl PANI-PVS presents an almost universal behavior. Black-Right-Pointing-Pointer A hopping model is found to be more appropriate for explaining the ac conductivity. Black-Right-Pointing-Pointer Hopping distance (30 nm) and hopping energy (35 MeV) were obtained for Lbl PANI-PVS films. - Abstract: In the present work, we concentrate on the study of effects of metallic electrodes, multilayer thickness and temperature in ac and dc electrical conductivity of polyaniline/poly(vinyl sulfonic acid) (PANI/PVS) ultrathin films. The polymer system was obtained from layer-by-layer (Lbl) self-assembly technique on a glass substrate with an electrode array of adhesion layer of NiCr (20 nm) covered with Au (180 nm). We observed a significant and abrupt increase in the value of dc conductivity and a change of ac conductivity behavior of NiCr/Au-PANI/PVS-NiCr/Au structure when the thickness of PANI/PVS system reaches the Au layer. These effects were ascribed to the ideal contact of Au-PANI/PVS and the relative high interfacial contact resistance between PANI/PVS and NiCr, thus reducing the parallel resistance of NiCr/Au-PANI/PVS interfacial layer in an ideal parallel plate capacitor structure. Atomic Force Microscopy images confirm this assumption. Furthermore, the ac conductivity of Au-PANI/PVS-Au structure was typical of solid disordered materials. A model based on carrier hopping in a medium with randomly varying energy barriers was presented for the ac conductivity of the polymer system, which also encompasses the high dielectric constant of PANI/PVS blended films, the neutral contact Au-PANI/PVS, and the electrical resistance of NiCr-PANI/PVS interfacial layer. The model allowed separating the

  8. Evaluation of nanoscaled precipitates in a Cu–Ni–Si–Cr alloy during aging

    Energy Technology Data Exchange (ETDEWEB)

    Cheng, J.Y., E-mail: bigchengjianyi@163.com [School of Materials Science and Engineering, Nanchang University, Nanchang 330031 (China); Tang, B.B. [School of Materials Science and Engineering, Nanchang University, Nanchang 330031 (China); Institute for Advanced Study, Nanchang University, Nanchang 330031 (China); Yu, F.X.; Shen, B. [School of Materials Science and Engineering, Nanchang University, Nanchang 330031 (China)

    2014-11-25

    Highlights: • The β-Ni{sub 3}Si, δ-Ni{sub 2}Si and (Ni, Cr, Si)-rich phase were precipitated during aging. • The precipitation of ordered fcc (Ni, Cr, Si)-rich phase was confirmed by STEM. • The orientation relationship is (0 0 1){sub Cu}//(0 0 1){sub δ}, [1 1 0]{sub Cu}//[0 1 0]{sub δ} for Ni{sub 2}Si. • The orientation relationship is cube-on-cube for Ni{sub 3}Si and (Ni, Cr, Si)-rich phase. - Abstract: The concurrent existence of three kinds of nano-scaled precipitates, ordered face-centered cubic β-Ni{sub 3}Si, orthorhombic δ-Ni{sub 2}Si and ordered face-centered cubic (Ni, Cr, Si)-rich phase, was found in a Cu–Ni–Si–Cr alloy during aging at 500 °C by high resolution transmission electron microscopy and scanning transmission electron microscopy. It is the first time to report the precipitation of ordered fcc (Ni, Cr, Si)-rich phase in Cu–Ni–Si system alloys during aging. The morphology of β-Ni{sub 3}Si precipitates changed from spheroid to ellipsoid with prolonged aging time. The δ-Ni{sub 2}Si precipitates had its six variants lying on the {0 1 1}{sub Cu} habit planes and maintained disc-like during the whole aging process. The orientation relationships with copper matrix were as follows: (0 0 1){sub Cu}//(0 0 1){sub δ}, [1 1 0]{sub Cu}//[0 1 0]{sub δ} for δ-Ni{sub 2}Si, and cube-on-cube ones for β-Ni{sub 3}Si and (Ni, Cr, Si)-rich phase. The precipitation of (Ni, Cr, Si)-rich phase is responsible for high strength at overaging conditions as 500 °C.

  9. Wear-resistance of Aluminum Matrix Microcomposite Materials

    Directory of Open Access Journals (Sweden)

    M. Kandeva

    2011-03-01

    Full Text Available A procedure is developed for the study of wear of aluminum alloys AlSi7 obtained by casting, reinforced by TiC microparticles, before and after heat treatment. Tribological study is realized under conditions of friction on counterbody with fixed abrasive. Experimental results were obtained for mass wear, wear rate, wear intensity and wear-resistance of the alloys with different wt% of microparticles.

  10. Study for prevention of sucker rods failures though NiCr coating; Estudo para prevencao de falhas de hastes de bombeio de petroleo atraves de aplicacao de revestimento NiCr

    Energy Technology Data Exchange (ETDEWEB)

    Bezerra, Brunno S.L. [PETROBRAS, Rio de Janeiro, RJ (Brazil); Araujo, Paulo M.M. [Universidade Federal de Sergipe (UFS), Aracaju, SE (Brazil); Figueiredo, Renan T.; Cavalcanti, Eliane B. [Universidade Tiradentes, Aracaju, SE (Brazil)

    2008-07-01

    The use of common materials, as carbon steel, in sucker rods motivated by its low cost, in mature oil wells located on Sergipe, Alagoas, Bahia and Rio Grande do Norte states, which are subjected to tractive-compressive-abrasive like combined loads, added to aggressive environment (oil production in the presence of water, carbon dioxide, hydrogen sulfide, salinity, etc..), leads to the materials drastic degeneration and even its rupture. The substitution of common materials by those which have better resistance o failure is, therefore, limited by high cost. A much cheaper alternative is to modify the surface of common materials used in the subsurface equipment, by applying a protective coating in order to assure the system's performance, durability or better economic viability. In the present work it was studied the use of thermal sprayed NiCr coating in sucker rods. It was studied three thermal spray processes: flame spray, arc spray and HVOF (high velocity oxy fuel). (author)

  11. Dry sliding wear of Al-Fe-Cr-Mn quasicrystalline phase former alloy obtained by spray forming; Estudo do comportamento ao desgaste de liga Al-Fe-Cr-Mn obtida por conformacao por spray

    Energy Technology Data Exchange (ETDEWEB)

    Yamasaki, S.M.T.; Rios, C.T.; Botta Filho, W.J.; Bolfarini, C.; Kiminami, C.S. [Universidade Federal de Sao Carlos (DEMa/UFSCar), SP (Brazil). Dept. de Engenharia de Materiais; Gargarella, P.; Mendes, M.A.B., E-mail: marcio.andreato@gmail.co [Universidade Federal de Sao Carlos (PPG-CEMUFSCar), SP (Brazil). Programa de Pos-Graduacao em Ciencia e Engenharia de Materiais

    2010-07-01

    Samples from different regions of a spray formed billet of Al{sub 92}Fe{sub 3}Cr{sub 2}Mn{sub 3} quasicrystalline phase former alloy were analyzed and their wear behavior has been studied. The microstructures observed depend on the cooling rate imposed to the material. The border of the billet exhibits a very fine structure with presence of quasicrystalline phase and the base showed a fine structure but without presence of quasicrystalline phase. Dry sliding wear tests were made using three loads and samples of these two different regions. The wear surfaces were analyzed by scanning electron microscopy and X-ray diffraction. Similar wear behavior was observed in the border and the base samples at the same load. The wear mechanism verified is the adhesive and the applied load increases the formation of Al{sub 2}O{sub 3}. These particles can take off the surface and act as abrasive, which can explain the large increase in the wear rate for the samples loaded at 30N.(author)

  12. Evaluation of marginal gap of Ni-Cr copings made with conventional and accelerated casting techniques

    OpenAIRE

    Pavan Kumar Tannamala; Nagarasampatti Sivaprakasam Azhagarasan; K Chitra Shankar

    2013-01-01

    Context: Conventional casting techniques following the manufacturers′ recommendations are time consuming. Accelerated casting techniques have been reported, but their accuracy with base metal alloys has not been adequately studied. Aim: We measured the vertical marginal gap of nickel-chromium copings made by conventional and accelerated casting techniques and determined the clinical acceptability of the cast copings in this study. Settings and Design: Experimental design, in vitro stu...

  13. Cr3C2-NiCr HVOF-Sprayed Coatings: Microstructure and Properties Versus Powder Characteristics and Process Parameters

    Science.gov (United States)

    Prudenziati, Maria; Gazzadi, Gian Carlo; Medici, Marcello; Dalbagni, Gregorio; Caliari, Marco

    2010-03-01

    Two 75%Cr3C2-25%NiCr feedstock powders with the same size distribution but different production process were characterized and found quite different in terms of morphology and phase composition. The powders were sprayed in a HVOF Diamond Jet (Sulzer Metco DJ-2600) torch with five different values of the oxygen-to-hydrogen ratio in order to assess the influence of this parameter on the microstructure and properties of the coatings. The results show that the closed and dense microstructure of one powder (Woka 7302) results in coatings with lower amount of decarburization, less oxide formation and higher toughness compared to coatings from the other powder (Praxair 1375). It was found that the O2/H2 ratio impacts mainly on the Young’s modulus, which almost doubled by changing the ratio from 0.40 to 0.50, and on toughness, but does not notably affect the Vickers hardness.

  14. Influence of Milling parameters in the morphology of nanostructured CrC-30wt%NiCr

    Directory of Open Access Journals (Sweden)

    Waleska Campos Guaglianoni

    2017-01-01

    Full Text Available Nanostructured CrC-30wt%NiCr powders were synthesized by high energy ball milling in a planetary ball mill. Two ball-to-powder ratios, four milling times and two milling speeds were used. Morphology, average grain diameter, and phase transformation of the powders were characterized by scanning electron microscopy (SEM, particle size analysis, and X-ray diffraction (XRD. Crystallite size and mean diameter decrease with increase in BPR, milling time and speed. The results show that with the use of a ball-to-powder weight ratio of 1:20, a milling time of 1h and a milling speed of 500 rpm, the average particle size and crystallite size were respectively 5.6µm and 8.3nm.

  15. Investigation of Surface Treatments to Improve the Friction and Wear of Titanium Alloys for Diesel Engine Components

    Energy Technology Data Exchange (ETDEWEB)

    Blau, Peter J. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Cooley, Kevin M. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Kirkham, Melanie J. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Bansal, Dinesh G. [Oak Ridge Associated Universities, TN (United States)

    2012-09-20

    This final report summarizes experimental and analytical work performed under an agreement between the U.S. Department of Energy, Office of Energy Efficiency and Renewable Energy, Office of Transportation Technologies, and UT-Battelle LLC. The project was directed by Jerry Gibbs, of the U.S. Department of Energy’s Propulsion Materials Program, with management by D. P. Stinton and J. A. Haynes of ORNL. Participants included Peter J. Blau (Principal Investigator), Kevin M. Cooley (senior technician), Melanie J. Kirkham (materials scientist) of the Materials Science and Technology Division or ORNL, and Dinesh G. Bansal, a post doctoral fellow employed by Oak Ridge Associated Universities (ORAU) and who, at the time of this writing, is an engineer with Cummins, Inc. This report covers a three-year effort that involved two stages. In the first stage, and after a review of the literature and discussions with surface treatment experts, a series of candidate alloys and surface treatments for titanium alloy (Ti-6Al-4V) was selected for initial screening. After pre-screening using an ASTM standard test method, the more promising surface treatments were tested in Phase 2 using a variable loading apparatus that was designed and built to simulate the changing load patterns in a typical connecting rod bearing. Information on load profiles from the literature was supplemented with the help of T.C. Chen and Howard Savage of Cummins, Inc. Considering the dynamic and evolving nature of materials technology, this report presents a snapshot of commercial and experimental bearing surface technologies for titanium alloys that were available during the period of this work. Undoubtedly, further improvements in surface engineering methods for titanium will evolve.

  16. Thermo-Electrical Mathematical Model for Prediction of Ni-Cr Hot-Wire Temperature in Free Air and Inside Small Circular Cavities

    DEFF Research Database (Denmark)

    Petkov, Kiril; Hattel, Jesper Henri

    2017-01-01

    A one-dimensional thermo-electrical mathematical model describing the heating and cooling of thin Ni-Cr20% wires is presented. The model is applied for wires in a free air environment and to wires placed in small circular cavities formed by expanded polystyrene material. The basis of the model...

  17. Variations of Ni, Cr and Mn Concentration in Soils Formed Along a Toposequence of Ultrabasic Rocks in Western Mashhad

    Directory of Open Access Journals (Sweden)

    S. Akbari

    2016-02-01

    Full Text Available Introduction: Parent materials as one of the main soil formation factors have a great impact on the concentration of heavy metals in the soil. Heavy metals are released to the soil during weathering and pedogenic processes. Ultrabasic rocks are known as the potential natural source of heavy metals, especially Ni, Cr and Mn in the soil. Average concentrations of Ni and Cr in the soils are 84 and 34 mg kg-1, respectively; while, in soil derived from ultrabasic parent material, the concentration of these elements may reach up to 100000 mg kg-1. Binaloud zone in northeastern composed of different geological materials. There is a narrow band of ophiolitic rocks in this zone that located along Mashhad city. The geochemical behavior of ultrabsic rocks and the associated soil have been frequently studied mostly in humid regions. But, there are a few research works done in arid environments. The objective of this study was to investigate the physical and chemical properties and concentrations of Ni, Cr and Mn in soils formed along a toposequence of ultrabasic rocks in western Mashhad. Materials and Methods: The study area is located in the hilly land landscape of Binaloud zone in the Western part of Mashhad. Mean annual precipitation and temperature is 260 mm and 13.7 oC, respectively. Soil temperature and moisture regimes are thermic and aridic boarder on mesic, respectively. Studied soils developed on hornblendite rocks that are ultrabasic rocks with SiO2 less than 45% and contain ferromagnesian minerals. A toposequence was selected and, three soil profiles on shoulder, backslope and footslope geomorphic positions were described acoording to key to soil taxonmy 2014 and the soil horizons were sampled. Air-dried samples were passed through 2 mm sieve and were used for laboratory analysis. Pseudo-total concentrations of Ni, Cr and Mn were extracted by aqua regia digestion procedure. Free iron oxides (Fed and amorphous iron oxides (Feo were extracted by

  18. DEVELOPMENT OF WEAR RESISTANT COATINGS FORMED BY PLASMA SPRAYING OF ALLOY Ni–Fe–Cr–Si–B–C SYSTEM REINFORCED WITH CERAMICS Al2O3

    Directory of Open Access Journals (Sweden)

    A. S. Kalinichenko

    2016-01-01

    Full Text Available . Creating a functionally oriented, including nanostructured, anti-friction materials and coatings with qualitatively new complex of service properties is an important scientific and practical problem. In particular, for the cable industry it is urgent task of ensuring the high performance properties of fast deteriorating stretching and supporting rollers. Working surfaces of these parts operate under practically dry friction conditions with constantly updated material of stretching wire. Plasma spraying is one of the widely used methods of surface engineering to create wear resistant coatings and which is characterized with process flexibility and the ability to create coatings using various materials and alloys including composite ones. The installation UPU-3D with the PP-25 plasma torch was used for plasma spraying. The thickness of the sprayed layer was 0.8–1.1 mm. As a material for the deposition of composite coatings a powder mixture of self-fluxing nickel alloy PG-HN80SR4 (system Ni–Fe–Cr–Si–B–C and a neutral oxide ceramics Al2O3 was used. The amount of ceramics varied from 15 to 33 %. This ceramic oxide was selected due to the desire to reduce coatings’ costs while providing high durability. Carried out phase and microstructural studies have shown when ceramics was added in an amount more than 20 % a formation of conglomerates formed by not melted alumina particles often was observed. These conglomerates serve as crack formation centers in the coating. The phase composition of the coatings practically does not depend on the content of ceramics compounds. Tribological tests have shown that the best results were obtained when the content of the oxide ceramic in the coating was in the range from 15 to 20 %.

  19. The thermal fatigue behaviour of creep-resistant Ni-Cr cast steel

    Directory of Open Access Journals (Sweden)

    B. Piekarski

    2007-12-01

    Full Text Available The study gives a summary of the results of industrial and laboratory investigations regarding an assessment of the thermal fatigue behaviour of creep-resistant austenitic cast steel. The first part of the study was devoted to the problem of textural stresses forming in castings during service, indicating them as a cause of crack formation and propagation. Stresses are forming in carbides and in matrix surrounding these carbides due to considerable differences in the values of the coefficients of thermal expansion of these phases. The second part of the study shows the results of investigations carried out to assess the effect of carbon, chromium and nickel on crack resistance of austenitic cast steel. As a criterion of assessment the amount and propagation rate of cracks forming in the specimens as a result of rapid heating followed by cooling in running water was adopted. Tests were carried out on specimens made from 11 alloys. The chemical composition of these alloys was comprised in a range of the following values: (wt-%: 18-40 %Ni, 17-30 %Cr, 1.2-1.6%Si and 0.05-0.6 %C. The specimens were subjected to 75 cycles of heating to a temperature of 900oC followed by cooling in running water. After every 15 cycles the number of the cracks was counted and their length was measured. The results of the measurements were mathematically processed. It has been proved that the main factor responsible for an increase in the number of cracks is carbon content in the alloy. In general assessment of the results of investigations, the predominant role of carbon and of chromium in the next place in shaping the crack behaviour of creep-resistant austenitic cast steel should be stressed. Attention was also drawn to the effect of high-temperature corrosion as a factor definitely deteriorating the cast steel resistance to thermal fatigue.

  20. Evaluation and comparison of shear bond strength of porcelain to a beryllium-free alloy of nickel-chromium, nickel and beryllium free alloy of cobalt-chromium, and titanium: An in vitro study.

    Science.gov (United States)

    Singh, Ananya; Ramachandra, Keerthi; Devarhubli, Achut R

    2017-01-01

    The aim of this study was to evaluate and compare the shear bond strength of porcelain to the alloys of nickel-chromium (Ni-Cr), cobalt-chromium (Co-Cr), and titanium. A total of 40 samples (25 mm × 3 mm × 0.5 mm) were fabricated using smooth casting wax and cast using Ni-Cr, Co-Cr, and titanium alloys followed by porcelain buildup. The samples were divided into four groups with each group containing 10 samples (Group A1-10: sandblasted Ni-Cr alloy, Group B1-10: sandblasted Co-Cr alloy, Group C1-10: nonsandblasted titanium alloy, and Group D1-10: sandblasted titanium alloy). Shear bond strength was measured using a Universal Testing Machine. ANOVA test and Tukey's honestly significance difference post hoc test for multiple comparisons. The mean shear bond strength values for these groups were 22.8960, 27.4400, 13.2560, and 25.3440 MPa, respectively, with sandblasted Co-Cr alloy having the highest and nonsandblasted titanium alloy having the lowest value. It could be concluded that newer nickel and beryllium free Co-Cr alloys and titanium alloys with improved strength to weight ratio could prove to be good alternatives to the conventional nickel-based alloys when biocompatibility was a concern.

  1. Effects of surface finishing conditions on the biocompatibility of a nickel-chromium dental casting alloy.

    LENUS (Irish Health Repository)

    McGinley, Emma Louise

    2011-07-01

    To assess the effects of surface finishing condition (polished or alumina particle air abraded) on the biocompatibility of direct and indirect exposure to a nickel-chromium (Ni-Cr) d.Sign®10 dental casting alloy on oral keratinocytes. Biocompatibility was performed by assessing cellular viability and morphology, metabolic activity, cellular toxicity and presence of inflammatory cytokine markers.

  2. Carbon induced metal dusting of iron-nickel-chromium alloy surfaces : a scanning auger microscopy study

    NARCIS (Netherlands)

    Palasantzas, G; DeHosson, JTM

    2004-01-01

    In this work, we present an investigation on metal dusting of iron-nickel-chromium (Fe-Ni-Cr) alloy surfaces using scanning auger microscopy. It is shown that the formation of surface Cr-oxide and the surface finish condition can strongly influence and interrupt this catastrophic phenomenon. The

  3. The influence of the pure metal components of four different casting alloys on the electrochemical properties of the alloys.

    Science.gov (United States)

    Tuna, Süleyman H; Pekmez, Nuran Ozçiçek; Keyf, Filiz; Canli, Fulya

    2009-09-01

    The aim of this study was to investigate the influence of the pure metal components of the four different casting alloys on the corrosion behaviors of these alloys tested. Potentiodynamic polarization tests were carried out on four different types of casting alloys and their pure metals at 37 degrees C in an artificial saliva solution. The ions released from the alloys into the solutions during the polarization test were also determined quantitatively using inductively coupled plasma-mass spectrometry (ICP-MS). Ni-Cr (M1) and Co-Cr (M2) alloys had a more homogenous structure than palladium based (M3) and gold based (M4) alloys in terms of the pitting potentials of the casting alloys and those of the pure metals composing the alloys. The total ion concentration released from M3 and M4 was less than from M1 and M2. This may be because M3 and M4 alloys contained noble metals. It was also found that the noble metals in the M3 and M4 samples decreased the current density in the anodic branch of the potentiodynamic polarization curves. In other words, noble metals contributed positively to dental materials. Corrosion resistance of the casting alloys can be affected by the pure metals they are composed of. Au and Pd based noble alloys dissolved less than Ni-Cr and Co-Cr based alloys.

  4. Evaluation of marginal gap of Ni-Cr copings made with conventional and accelerated casting techniques.

    Science.gov (United States)

    Tannamala, Pavan Kumar; Azhagarasan, Nagarasampatti Sivaprakasam; Shankar, K Chitra

    2013-01-01

    Conventional casting techniques following the manufacturers' recommendations are time consuming. Accelerated casting techniques have been reported, but their accuracy with base metal alloys has not been adequately studied. We measured the vertical marginal gap of nickel-chromium copings made by conventional and accelerated casting techniques and determined the clinical acceptability of the cast copings in this study. Experimental design, in vitro study, lab settings. Ten copings each were cast by conventional and accelerated casting techniques. All copings were identical, only their mold preparation schedules differed. Microscopic measurements were recorded at ×80 magnification on the perpendicular to the axial wall at four predetermined sites. The marginal gap values were evaluated by paired t test. The mean marginal gap by conventional technique (34.02 μm) is approximately 10 μm lesser than that of accelerated casting technique (44.62 μm). As the P value is less than 0.0001, there is highly significant difference between the two techniques with regard to vertical marginal gap. The accelerated casting technique is time saving and the marginal gap measured was within the clinically acceptable limits and could be an alternative to time-consuming conventional techniques.

  5. Evaluation of marginal gap of Ni-Cr copings made with conventional and accelerated casting techniques

    Directory of Open Access Journals (Sweden)

    Pavan Kumar Tannamala

    2013-01-01

    Full Text Available Context: Conventional casting techniques following the manufacturers′ recommendations are time consuming. Accelerated casting techniques have been reported, but their accuracy with base metal alloys has not been adequately studied. Aim: We measured the vertical marginal gap of nickel-chromium copings made by conventional and accelerated casting techniques and determined the clinical acceptability of the cast copings in this study. Settings and Design: Experimental design, in vitro study, lab settings. Materials and Methods: Ten copings each were cast by conventional and accelerated casting techniques. All copings were identical, only their mold preparation schedules differed. Microscopic measurements were recorded at ×80 magnification on the perpendicular to the axial wall at four predetermined sites. The marginal gap values were evaluated by paired t test. Results: The mean marginal gap by conventional technique (34.02 μm is approximately 10 μm lesser than that of accelerated casting technique (44.62 μm. As the P value is less than 0.0001, there is highly significant difference between the two techniques with regard to vertical marginal gap. Conclusion: The accelerated casting technique is time saving and the marginal gap measured was within the clinically acceptable limits and could be an alternative to time-consuming conventional techniques.

  6. Magnetocaloric Properties of Fe-Ni-Cr Nanoparticles for Active Cooling

    Science.gov (United States)

    Chaudhary, V.; Ramanujan, R. V.

    2016-10-01

    Low cost, earth abundant, rare earth free magnetocaloric nanoparticles have attracted an enormous amount of attention for green, energy efficient, active near room temperature thermal management. Hence, we investigated the magnetocaloric properties of transition metal based (Fe70Ni30)100-xCrx (x = 1, 3, 5, 6 and 7) nanoparticles. The influence of Cr additions on the Curie temperature (TC) was studied. Only 5% of Cr can reduce the TC from ~438 K to 258 K. These alloys exhibit broad entropy v/s temperature curves, which is useful to enhance relative cooling power (RCP). For a field change of 5 T, the RCP for (Fe70Ni30)99Cr1 nanoparticles was found to be 548 J-kg-1. Tunable TCin broad range, good RCP, low cost, high corrosion resistance and earth abundance make these nanoparticles suitable for low-grade waste heat recovery as well as near room temperature active cooling applications.

  7. Effect of Solidification Behavior on Microstructures and Mechanical Properties of Ni-Cr-Fe Superalloy Investment Casting

    Science.gov (United States)

    Kang, Maodong; Wang, Jun; Gao, Haiyan; Han, Yanfeng; Wang, Guoxiang; He, Shuxian

    2017-01-01

    The effect of solidification behavior on the microstructures and mechanical properties of Ni-Cr-Fe superalloy investment casting is given. Metallographic and image analysis have been used to quantitatively examine the microstructures’ evolution. For the parts with the thickness of 3 mm and 24 mm, the volume fraction and maximum equivalent radius of the Laves phase increases from 0.3% to 1.2%, from 11.7 μm to 23.4 μm, respectively. Meanwhile, the volume fraction and maximum equivalent radius of carbides increase from 0.3% to 0.5%, from 8.1 μm to 9.9 μm, respectively. In addition, the volume fraction of microporosity increases from 0.3% to 2.7%. As a result, the ultimate tensile strength is reduced from 1125.5 MPa to 820.9 MPa, the elongation from 13.3% to 7.7%, and the quality index from 1294.2 MPa to 954.0 MPa, respectively. A typical brittle fracture is observed on the tensile fracture. As the cooling rate decreases, the microstructures become coarser. PMID:28772611

  8. Restoration of Obliterated Numbers on 40NiCrMo4 Steel by Etching Method: Metallurgical and Statistical Approaches.

    Science.gov (United States)

    Fortini, Annalisa; Merlin, Mattia; Soffritti, Chiara; Garagnani, Gian L

    2016-01-01

    The restoration of obliterated serial numbers is a problem of common occurrence in the forensic field. Among several restoration techniques, chemical etching is the most frequently used. The present research is aimed at studying the restoration of serial numbers, stamped on 40NiCrMo4 steel plates, by means of chemical etching. Microstructural characterization was firstly carried out to study the plastically deformed regions surrounding the marks. The obliteration was performed by controlled removals of material at increasing depths of erasure, and five etching reagents were considered to analyze their sensitivity and effectiveness. Experimental results revealed that Fry's reagent was the most sensitive, able to restore erased marks up to 60 μm under the depth of the imprint. The reagent comprising 25 mL HNO3 and 75 mL H2O provided good results, recovering the major numbers of characters. A descriptive statistical analysis was conducted to study the operator's influence on the recovered marks' identification. © 2015 American Academy of Forensic Sciences.

  9. Immiscibility in the NiFe2O4-NiCr2O4 Spinel Binary

    Energy Technology Data Exchange (ETDEWEB)

    S Ziemniak

    2004-08-13

    The solid solution behavior of the Ni(Fe{sub 1-n}Cr{sub n}){sub 2}O{sub 4} spinel binary is investigated in the temperature range 400-1200 C. Non-ideal solution behavior, as exhibited by non-linear changes in lattice parameter with changes in n, is observed in a series of single-phase solids air-cooled from 1200 C. Air-annealing for one year at 600 C resulted in partial phase separation in a spinel binary having n = 0.5. Spinel crystals grown from NiO, Fe{sub 2}O{sub 3} and Cr{sub 2}O{sub 3} reactants, mixed to give NiCrFeO{sub 4}, by Ostwald ripening in a molten salt solvent, exhibited single phase stability down to about 750 C (the estimated consolute solution temperature, T{sub cs}). A solvus exists below T{sub cs}. The solvus becomes increasingly asymmetric at lower temperatures and extrapolates to n values of 0.2 and 0.7 at 300 C. The extrapolated solvus is shown to be consistent with that predicted using a primitive regular solution model in which free energies of mixing are determined entirely from changes in configurational entropy at room temperature.

  10. Morfología de los óxidos superficiales en los recubrimientos convencionales y nanocristalinos de NiCrAlY sometidos a alta temperatura

    Directory of Open Access Journals (Sweden)

    Picas, J. A.

    2004-04-01

    Full Text Available HVOF thermal spray process was used to produce conventional and nanostructured NiCrAlY coatings. The oxidation behaviour at 1000oC of both coatings has been studied. The morphology of the oxides suggests that the nanostructured coating exhibited improved oxidation behaviour compared to conventional counterparts.

    El objetivo del presente trabajo es el estudio de la morfología de los óxidos formados en la superficie de los recubrimientos convencionales y nanocristalinos de NiCrAlY, obtenidos mediante proyección térmica HVOF, al someter el material a 1000 ºC. El afino de grano obtenido en el recubrimiento nanocristalino de NiCrAlY parece ser el responsable de la variación de la morfología de los óxidos formados después del tratamiento a alta temperatura, lo cual sugiere que podrán presentar un mejor comportamiento frente a la oxidación en comparación con los recubrimientos convencionales.

  11. Spin-induced symmetry breaking in orbitally ordered NiCr2O4 and CuCr2O4

    Science.gov (United States)

    Suchomel, Matthew R.; Shoemaker, Daniel P.; Ribaud, Lynn; Kemei, Moureen C.; Seshadri, Ram

    2012-08-01

    At room temperature, the normal oxide spinels NiCr2O4 and CuCr2O4 are tetragonally distorted and crystallize in the I41/amd space group due to cooperative Jahn-Teller ordering driven by the orbital degeneracy of tetrahedral Ni2+ (t24) and Cu2+ (t25). Upon cooling, these compounds undergo magnetic ordering transitions; interactions are somewhat frustrated for NiCr2O4 but not for CuCr2O4. We employ variable-temperature high-resolution synchrotron x-ray powder diffraction to establish that at the magnetic ordering temperatures there are further structural changes, which result in both compounds distorting to an orthorhombic structure consistent with the Fddd space group. NiCr2O4 exhibits additional distortion, likely within the same space group, at a yet-lower transition temperature of T=30 K. The tetragonal to orthorhombic structural transition in these compounds appears to primarily involve changes in NiO4 and CuO4 tetrahedra.

  12. A Comparative Study on Wear Properties of As Cast, Cast Aged and Forge Aged A356 Alloy with Addition of Grain Refiner and/or Modifier

    Directory of Open Access Journals (Sweden)

    D.G. Mallapur

    2015-03-01

    Full Text Available In the present work, a comparative wear behavior study of three categories of materials viz, as cast, cast aged (casting followed by T6 and forge aged (forging followed by T6 has been investigated. Neither melt treatment nor solid state processing (like aging and forging seems to be altering the wear behavior of the materials drastically. Cast aged A356 materials exhibit higher wear resistance compared to as cast and forge aged A356 materials. Further, it was observed that cast aged samples register lower coefficient of friction compared to other samples. It is also noted that the difference in wear behavior is revealed only at conditions of higher load, higher speed and longer sliding distance of testing. At lower regimes the difference is marginal. Among cast aged samples, ones treated with combined addition exhibit better wear resistance compared to other materials. Samples treated with combined addition register lowest coefficient of friction followed by samples treated with Sr, those with B, those with Ti and untreated ones. Abrasive wear mechanism is found to be operative in the regime of higher loading and higher velocity of sliding. Adhesive wear mechanism seems to be dominating the wear process at the lower regime of load and velocity of sliding.

  13. Shear Bond Strength of a Resin Cement to Different Alloys Subjected to Various Surface Treatments

    Directory of Open Access Journals (Sweden)

    Fariba Ezoji

    2016-08-01

    Full Text Available Objectives: Micromechanical retention of resin cements to alloys is an important factor affecting the longevity of metal base restorations. This study aimed to compare the bond strength and etching pattern of a newly introduced experimental etchant gel namely Nano Met Etch with those of conventional surface treatment techniques for nickel-chrome (Ni-Cr and high noble alloys. Materials and Methods: A total of 120 discs (8×10×15 mm were cast with Ni-Cr (n=20, high noble BegoStar (n=50 and gold coin alloys (n=50. Their Surfaces were ground with abrasive papers. Ni-Cr specimens received sandblasting and etching. High noble alloy specimens (begoStar and gold coin received sandblasting, sandblasting-alloy primer, etching, etch-alloy primer and alloy primer alone. Cylindrical specimens of Panavia were bonded to surfaces using Tygon tubes. Specimens were subjected to micro-shear bond strength testing after storing at 37°C for 24 hours.Results: In gold coin group, the highest bond strength was achieved after sandblasting (25.82±1.37MPa, P<0.001 and etching+alloy primer (26.60 ± 5.47 MPa, P<0.01. The lowest bond strength belonged to sandblasting+alloy primer (17.79±2.96MPa, P<0.01. In BegoStar group, the highest bond strength was obtained in the sandblasted group (38.40±3.29MPa, P<0.001 while the lowest bond strength was detected in the sandblast+ alloy primer group (15.38±2.92MPa, P<0.001. For the Ni-Cr alloy, bond strength in the etched group (20.79±2.01MPa was higher than that in the sandblasted group (18.25±1.82MPa (P<0.01.Conclusions: For the Ni-Cr alloy, etching was more efficient than sandblasting but for the high noble alloys, higher Au content increased the efficacy of etching.

  14. The Effect of Heat Treatment on the Oxidation Behavior of HVOF and VPS CoNiCrAlY Coatings

    Science.gov (United States)

    Saeidi, S.; Voisey, K. T.; McCartney, D. G.

    2009-06-01

    Free-standing VPS and HVOF CoNiCrAlY coatings were produced. The as-sprayed HVOF coating retained the γ/β microstructure of the feedstock powder, and the VPS coating consisted of a single (γ) phase. A 3-h, 1100 °C heat treatment in vacuum converted the single-phase VPS coating to a two-phase γ/β microstructure and coarsened the γ/β microstructure of the HVOF coating. Oxidation of free-standing as-sprayed and heat-treated coatings of each type was carried out in air at 1100 °C for a duration of 100 h. Parabolic rate constant(s), K p, were determined for free-standing, as-sprayed VPS and HVOF coatings as well as for free-standing coatings that were heat treated prior to oxidation. The observed increase in K p following heat treatment is attributed to a sintering effect eliminating porosity from the coating during heat treatment. The lower K p values determined for both HVOF coatings compared to the VPS coatings is attributed to the presence of oxides in the HVOF coatings, which act as the barrier to diffusion. Oxidation of the as-sprayed coatings produced a dual-layer oxide consisting of an inner α-Al2O3 layer and outer spinel layer. Oxidation of the heat-treated samples resulted in a single-layer oxide, α-Al2O3. The formation of a thin α-Al2O3 layer during heat treatment appeared to prevent nucleation and growth of spinel oxides during subsequent oxidation.

  15. Metallurgical characterization of new palladium-containing cobalt chromium and nickel chromium alloys

    Science.gov (United States)

    Puri, Raghav

    Recently introduced to the market has been an entirely new subclass of casting alloy composition whereby palladium (˜25 wt%) is added to traditional base metal alloys such as CoCr and NiCr. Objectives. The purpose of this study was to evaluate the microstructure and Vickers hardness of two new CoPdCr and one new NiPdCr alloy and compare them to traditional CoCr and NiCr alloys. Methods. The casting alloys investigated were: CoPdCr-A (Noble Crown NF, The Argen Corporation), CoPdCr-I (Callisto CP+, Ivoclar Vivadent), NiPdCr (Noble Crown, Argen), CoCr (Argeloy N.P. Special, Argen), and NiCr (Argeloy N.P. Star, Argen). As-cast cylindrical alloy specimens were mounted in epoxy resin and prepared with standard metallographic procedures, i.e. grinding with successive grades of SiC paper and polishing with alumina suspensions. The alloys were examined with an optical microscope, SEM/EPMA, and XRD to gain insight into their microstructure, composition, and crystal structure. Vickers hardness (VHN) was measured and statistically analyzed by one way ANOVA and Tukey's HSD test (alpha=0.05). Results. Optical microscopy showed a dendritic microstructure for all alloys. The Pd-containing alloys appear to possess a more complex microstructure. SEM/EPMA showed Cr to be rather uniformly distributed in the matrix with palladium tending to be segregated apart from Mo and Ni or Co. Areas of different composition may explain the poor electrochemical results noted in previous studies. XRD suggested the main phase in the Ni-containing solutions was a face centered cubic Ni solid solution, whereas the CoCr exhibited a hexagonal crystal structure that was altered to face centered cubic when Pd was included in the composition. For Vickers hardness, the Co-containing alloys possessed a greater hardness than the Ni-containing alloys. However, the incorporation of Pd in CoCr and NiCr had only a slight effect on microhardness. Conclusion. Overall, the inclusion of palladium increases the

  16. Electrochemical Behavior of CoNiCrAlY/ZrO2-Y2O3 Coated Layers with Atmospheric Pressure Plasma Technology in Seawater

    Science.gov (United States)

    Kim, Seong-Jong; Woo, Yong-Bin; Lee, Seung-Jun; Jeong, Jae-Yong

    2013-11-01

    Application of surface treatment has become common for protecting machine parts from oxidation, abrasion and corrosion induced by external environment. In particular, thermal spraying techniques are widely employed to improve wear, corrosion and thermal resistance. And compared to other methods they are simple and cost effective. However, the presence of porosity in the thermal spray coating can be highly detrimental because it provides access to penetration of corrosive matters, lowering corrosion resistance. Therefore, this research evaluate the electrochemical behavior under marine environment for aluminum-bronze alloy coated with MCrAlY and yttria-stabillized zirconia (YSZ) by atmospheric pressure plasma (APP) coating technology. Further application of carbon-based sealer removed voids and defects in the coating. The result reveled that, in case the voids and defects are completely removed, excellent corrosion resistance can be archived by application of good coating material along with formation of compact sealing layer.

  17. Abrasive Wear Resistance of a Ti–Fe–Cr Alloy Obtained by Self-Propagating High-Temperature Synthesis and Modified with Boron and Carbon

    National Research Council Canada - National Science Library

    O. O. Onyshchuk

    2016-01-01

    ...–Cr system obtained by self-propagating hightemperature synthesis. It is shown that, as a result of the addition of carbon and boron, the heterogeneity of the structure and its wear resistance increase...

  18. Eye Wear

    Science.gov (United States)

    Eye wear protects or corrects your vision. Examples are Sunglasses Safety goggles Glasses (also called eyeglasses) Contact ... jobs and some sports carry a risk of eye injury. Thousands of children and adults get eye ...

  19. Influence of Cutting Parameters and Tool Wear on the Surface Integrity of Cobalt-Based Stellite 6 Alloy When Machined Under a Dry Cutting Environment

    Science.gov (United States)

    Yingfei, Ge; de Escalona, Patricia Muñoz; Galloway, Alexander

    2017-01-01

    The efficiency of a machining process can be measured by evaluating the quality of the machined surface and the tool wear rate. The research reported herein is mainly focused on the effect of cutting parameters and tool wear on the machined surface defects, surface roughness, deformation layer and residual stresses when dry milling Stellite 6, deposited by overlay on a carbon steel surface. The results showed that under the selected cutting conditions, abrasion, diffusion, peeling, chipping and breakage were the main tool wear mechanisms presented. Also the feed rate was the primary factor affecting the tool wear with an influence of 83%. With regard to the influence of cutting parameters on the surface roughness, the primary factors were feed rate and cutting speed with 57 and 38%, respectively. In addition, in general, as tool wear increased, the surface roughness increased and the deformation layer was found to be influenced more by the cutting parameters rather than the tool wear. Compressive residual stresses were observed in the un-machined surface, and when machining longer than 5 min, residual stress changed 100% from compression to tension. Finally, results showed that micro-crack initiation was the main mechanism for chip formation.

  20. Wear characteristics of a rheocast leaded aluminium metal - metal composite

    Energy Technology Data Exchange (ETDEWEB)

    Garg, R. (Roorkee Univ. (India). Dept. of Metallurgical Engineering); Mohan, S. (Banaras Hindu Univ., Varanasi (India). Dept. of Metallurgical Engineering); Agarwala, V. (Roorkee Univ. (India). Dept. of Metallurgical Engineering); Agarwala, R.C. (Roorkee Univ. (India). Dept. of Metallurgical Engineering)

    1993-10-01

    In Al-Pb alloys, boundary lubrication is provided by lead but the matrix with pure aluminium does not provide adequate strength at high loads and high sliding velocities. So in the present investigation an Al-Cu-Si alloy has been taken as the base material and lead has been incorporated by the rheocasting technique. Wear characteristics of the alloy have been investigated at different loads, sliding velocities and sliding distances. Bulk wear has been observed to increase almost linearly with applied load and sliding velocity, but with sliding distance the bulk wear shows a short period of running-in followed by a long steady-state wear. (orig.)

  1. [The influence of Co-Cr-Mo alloys on biological behaviour of L929 mouse fibroblasts].

    Science.gov (United States)

    Zhou, Qun; Miao, Lei; Feng, Jing-wen; Yu, He-dong; Guo, Lei; Lin, Xiao-ping

    2013-08-01

    To investigate the influence of dental Co-Cr-Mo alloys on biological behaviour of L929 mouse fibroblasts. Leaching liquor of medical pure titanium, Co-Cr-Mo alloys, Co-Cr alloys and Ni-Cr alloys was prepared and used to culture the L929 cells for 24 h, 48 h and 72 h, respectively; then the growth of L929 cells was observed under inverted phase contrast microscope, and the cytotoxicity grades of 4 kinds of materials were evaluated by using CCK-8 test. The apoptosis of L929 cells was measured by flow cytometry(FCM) and acridine orange staining was used to observe the L929 cells adhered on the surface of samples under fluorescent microscope. The data was statistically analyzed with SPSS17.0 software package. Under inverted phase contrast microscope, at each time point, L929 cells grew in a good condition except in the Ni-Cr alloys group that minor karyopyknosis was indicating slight celluar cytotoxicity. Optical density (OD), apoptosis rate and cell adhesion number in Co-Cr-Mo alloys group at each time point were significantly less than in medical pure titanium group (PCr alloys group (PCr alloys group (Pgroup, Co-Cr-Mo alloys group and Co-Cr alloys group was grade 1, while Ni-Cr alloy group was grade 2, i.e. mild cytotoxicity. Co-Cr-Mo alloys have no adverse effect on the biological behavior of L929 cells, which may be suitable for dental clinical application with good biocompatibility.

  2. Microstructure and high temperature cyclic oxidation in atmospheres with variable oxygen contents of plasma and HVOF NiCrBSiFe sprayed coatings; Microestructura y oxidacion ciclica en atmosferas con contenidos de oxigeno variables de un recubrimiento NiCrBSiFe proyectado termicamente por plasma y HVOF

    Energy Technology Data Exchange (ETDEWEB)

    Higuera-Hidalgo, V.; Belzunce-Varela, F. J.; Riba-Lopez, J.

    2006-07-01

    The influence of thermal spraying procedure (plasma and HVOF) on the microstructure, high temperature oxidation resistance and adherence of NiCrSiFe coatings has been examined. Two different series of oxidation tests have been carried out in air (21% oxygen) at 800 and 1,000 degree centigree (1,073 y 1,273 K) and in a simulated gas turbine environment (10% oxygen) representative of a combined-cycle power generation plant, at the same temperatures. Coating microstructure, porosity, oxide content and microhardness are highly dependent on the spraying procedure and coating hardness also significantly decreases after long maintenance at high temperature (1,000 degree centigree). Finally, the oxidation weight gain and the adherence of NiCrBSiFe coatings are also dependent on the morphology of the coating but, nevertheless, the oxidation behaviour of these coatings was very good as protective chromium and silicon oxides were always formed. (Author) 14 refs.

  3. Surface alloying of high-vanadium high-speed steel on ductile iron using plasma transferred arc technique: Microstructure and wear properties

    NARCIS (Netherlands)

    Cao, H.T.; Dong, X.P.; Pan, Z.; Wu, X.W.; Huang, Q.W.; Pei, Y.T.

    2016-01-01

    A high-vanadium high speed steel (HVHSS) alloying layer was synthesized from pre-placed powders (V-Cr-Ti-Mo) on ductile iron (DI) substrate using plasma transferred arc (PTA) technique. The PTA-alloyed layer, characterized by microhardness, optical microscopy, XRD, EDS enabled SEM, TEM and

  4. Wear Characteristics of Metallic Biomaterials: A Review

    Directory of Open Access Journals (Sweden)

    Mohamed A. Hussein

    2015-05-01

    Full Text Available Metals are extensively used in a variety of applications in the medical field for internal support and biological tissue replacements, such as joint replacements, dental roots, orthopedic fixation, and stents. The metals and alloys that are primarily used in biomedical applications are stainless steels, Co alloys, and Ti alloys. The service period of a metallic biomaterial is determined by its abrasion and wear resistance. A reduction in the wear resistance of the implant results in the release of incompatible metal ions into the body that loosen the implant. In addition, several reactions may occur because of the deposition of wear debris in tissue. Therefore, developing biomaterials with high wear resistance is critical to ensuring a long life for the biomaterial. The aim of this work is to review the current state of knowledge of the wear of metallic biomaterials and how wear is affected by the material properties and conditions in terms of the type of alloys developed and fabrication processes. We also present a brief evaluation of various experimental test techniques and wear characterization techniques that are used to determine the tribological performance of metallic biomaterials.

  5. Structural and paramagnetic behavior of spinel NiCr2O4 nanoparticles synthesized by thermal treatment method: Effect of calcination temperature

    Science.gov (United States)

    Bakar, Syuhada Abu; Soltani, Nayereh; Yunus, W. Mahmood Mat; Saion, Elias; Bahrami, Afarin

    2014-08-01

    Spinel nickel chromite nanoparticles were synthesized using a simple thermal treatment method. The effect of calcination temperatures on the final properties of obtained materials was carefully examined using various characterization techniques.The infrared spectra of nickel chromite (NiCr2O4) revealed the characteristic bonds of metal-oxygen for Nisbnd O and Crsbnd O bands around 600 and 470 cm-1, respectively. The powder X-ray diffraction patterns exhibited the formation of normal spinel phase of NiCr2O4 in the calcination process at temperature between 550 and 850 °C. From transmission electron micrographs, nanosized particles with average size of ~7-64 nm were observed at calcination temperatures of 550-850 °C, respectively. The calcined samples at 750 and 850 °C exhibited paramagnetic behavior with g-factor values of 1.92 and 2.15, peak-to-peak line width of 25.59 and 117.02 Oe and resonance magnetic field of 342.04 and 306.49 Oe, respectively. Variation in the value of g-factor, peak-to-peak line width and resonance magnetic field can be attributed to the dipole-dipole and super exchange interactions.

  6. The influence of Ga doping on structural magnetic and dielectric properties of NiCr0.2Fe1.8O4 spinel ferrite

    Science.gov (United States)

    Ajmal, Muhammad; Islam, M. U.; Ashraf, Ghulam Abbas; Nazir, Muhammad Aamir; Ghouri, M. I.

    2017-12-01

    A series of spinel ferrites NiCr0.2GaxFe1.8-xO4 (x=0.00, 0.002, 0.04, 0.06, 0.08) was prepared by co precipitation technique. The influence of rare earth element Ga ions the structural dielectric and magnetic properties of NiCr0.2Fe1.8O4 ferrites was investigated. The X-ray diffraction confirmed the phase precipitated out was pure spinel phase with few traces of secondary phases. The crystallite size decreases and density increases with the increases of Ga contents. The magnetic moment, saturation magnetization and remanent magnetization increased with addition of Ga ions in spinel ferrite. The dielectric constant is described that it decreases more suddenly at low frequencies as compare at higher frequencies. The decrease in dielectric loss with frequency follows Deby's relaxation phenomena. Both the variation in tan loss and dielectric loss with frequency shows a similar. AC conductivity increases with the increases of frequency which inversely proportional to concentration of Ga3+ ions follows Jonscher law. These Gallium Chromium doped nickel ferrites are very helpful for high frequency switching devices.

  7. Investigation of material removal rate (MRR) and wire wear ratio (WWR) for alloy Ti6Al4 V exposed to heat treatment processing in WEDM and optimization of parameters using Grey relational analysis

    Energy Technology Data Exchange (ETDEWEB)

    Altug, Mehmet [Inonu Univ., Malatya (Turkey). Dept. of Machine and Metal Technologies

    2016-11-01

    The study examines the changes of the microstructural, mechanical and conductivity characteristics of the titanium alloy Ti6Al4 V as a result of heat treatment using wire electrical discharge machining, and their effect on machinability. By means of optical microscopy and scanning electron microscopy (SEM), analyses have been performed to determine various characteristics and additionally, microhardness and conductivity measurements have been conducted. Material removal rate (MRR) and wire wear ratio (WWR) values have been determined by using L18 Taguchi test design. The microstructures of the samples have been changed by thermal procedures. Results have been obtained by using the Grey relational analysis (GRA) optimization technique to solve the maximum MRR and minimum WWR values. The best (highest) MRR value is obtained from sample E which was water quenched in dual phase processing. The microstructure of this sample is composed of primary α and α' phases. The best (lowest) WWR value is obtained from sample A.

  8. Friction and Wear Characteristics of Plasma-Sprayed Self-Lubrication Coating with Clad Powder at Elevated Temperatures up to 800 °C

    Science.gov (United States)

    Huang, Chuanbing; Du, Lingzhong; Zhang, Weigang

    2014-02-01

    NiCr/(Cr3C2-BaF2·CaF2) coating was fabricated by atmospheric plasma spray technology using clad powder. The coating shows low porosity, high microhardness and bonding strength, and it also exhibits good friction reduction and wear resistance at elevated temperatures up to 800 °C which is due to the formation of a kind of continuous BaF2·CaF2 eutectic lubricating film. The excellent mechanical and tribological properties of the coating are partially attributed to the protection of NiCr layer of the composite powders which can decrease oxidation, decarburization of Cr3C2, and ablation of BaF2·CaF2 eutectic during spray and deposition process.

  9. Wear behaviour of Al 261

    Directory of Open Access Journals (Sweden)

    N. Mathan Kumar

    2016-03-01

    Full Text Available Al 2618 matrix material was mixed with the Silicon Nitride (Si3N4, Aluminium Nitride (AlN and Zirconium Boride (ZrB2 reinforced particles. AMC was synthesized successfully by the stir casting method with the various X-wt.% of reinforcements (X = 0,2,4,6,8. Tribological behaviour was studied in this composite with various temperature conditions. The working conditions were Temperature (°C, Load (N, Velocity (m/s and Sliding Distances (m. Before wear testing the mechanical behaviour has been analysed. EDAX was confirmed by the matrix material composition. The Al 2618 alloy and the reinforcement mixers were confirmed by the X-ray Diffraction analysis. Wear rate (mm3/m, Wear resistance (m/mm3, Specific Wear rate (m/Nm and Co-efficient of friction (μ were analysed with various conditions. The worn surfaces were analysed before and after wear testing by Scanning Electron Microscope (SEM. Influence of process parameters and Percentage of contribution were analysed by Taguchi and Analysis of Variance (ANOVA methods. Genetic Algorithm (GA was adopted for optimizing the best and mean of the wear rate and to identify the exact influence of input parameters.

  10. Tooth wear

    Directory of Open Access Journals (Sweden)

    Tušek Ivan

    2014-01-01

    Full Text Available Tooth wear is the loss of dental hard tissue that was not caused by decay and represents a common clinical problem of modern man. In the etiology of dental hard tissue lesions there are three dominant mechanisms that may act synergistically or separately:friction (friction, which is caused by abrasion of exogenous, or attrition of endogenous origin, chemical dissolution of dental hard tissues caused by erosion, occlusal stress created by compression and flexion and tension that leads to tooth abfraction and microfracture. Wear of tooth surfaces due to the presence of microscopic imperfections of tooth surfaces is clinically manifested as sanding veneers. Tribology, as an interdisciplinary study of the mechanisms of friction, wear and lubrication at the ultrastructural level, has defined a universal model according to which the etiopathogenesis of tooth wear is caused by the following factors: health and diseases of the digestive tract, oral hygiene, eating habits, poor oral habits, bruxism, temporomandibular disorders and iatrogenic factors. Attrition and dental erosion are much more common in children with special needs (Down syndrome. Erosion of teeth usually results from diseases of the digestive tract that lead to gastroesophageal reflux (GER of gastric juice (HCl. There are two basic approaches to the assessment of the degree of wear and dental erosion. Depending on the type of wear (erosion, attrition, abfraction, the amount of calcium that was realised during the erosive attack could be determined qualitatively and quantitatively, or changes in optical properties and hardness of enamel could be recorded, too. Abrasion of teeth (abrasio dentium is the loss of dental hard tissue caused by friction between the teeth and exogenous foreign substance. It is most commonly provoked by prosthetic dentures and bad habits, while its effect depends on the size of abrasive particles and their amount, abrasive particle hardness and hardness of tooth

  11. Properties of the ZrO2MgO/MgZrO3NiCr/NiCr triple-layer thermal barrier coating deposited by the atmospheric plasma spray process / Характеристики трехслойных термобарьерных покрытий ZrO2MgO/ MgZrO3NiCr/ NiCr, нанесенных воздушно-плазменным напылением / Svojstva troslojne termo barijerne prevlake ZrO2MgO/ MgZrO3NiCr/ NiCr deponovane atmosferskim plazma sprej procesom

    Directory of Open Access Journals (Sweden)

    Mihailo R. Mrdak

    2016-04-01

    Full Text Available This paper presents the results of the examinations of TBC - ZrO2MgO / MgZrO3NiCr / NiCr thermal barrier layers deposited by the plasma spray process at the atmospheric pressure on substrates of Al alloys. In order to obtain the structural and mechanical properties of layers, which will provide a good heat and abrasion protection of the tail elevators of aircraft J-22 when firing '.Lightning' and 'Thunder' rockets, the deposition of three powder types was performed on 0.6 mm thick Al alloy substrates. This study describes a procedure of using triple-layer TBC coatings as a good combination among many available ones, which gives a good compromise between thermal protection and resistance to abrasion for protecting aircraft tail elevators. The study is mainly based on the experimental approach. The evaluation of the mechanical properties of layers was done by the examination of microhardness by method HV0.3 and bond strength on the tensile machine. The structure of layers was examined by the method of light microscopy while the surface of ZrO2MgO ceramic layers was examined by the method of scanning electron microscopy (SEM.The thermal protection of TBC layers and resistance to abrasion were tested in the tunnel of the Military Technical Institute, Zarkovo. The obtained characteristics of the surface layers and the rocket firing simulations have proven the triple-layer system of TBC coatings reliable. / В данной статье представлены результаты испытаний термобарьерных покрытий ТБС ZrO2MgO/MgZrO3NiCr/NiCr, нанесенных воздушно-плазменным напылением при атмосферном давлении на субстраты сплавов Al. Испытания проводились с целью получения структурных и механических характеристик слоев, обеспечивающих ка

  12. The effect of post-treatment of a high-velocity oxy-fuel Ni-Cr-Mo-Si-B coating Part I: Microstructure/corrosion behavior relationships

    Science.gov (United States)

    Shrestha, S.; Hodgkiess, T.; Neville, A.

    2001-09-01

    The microstructure and aqueous corrosion characteristics of a Ni-Cr-Mo-Si-B high-velocity oxy-fuel (HVOF) coating have been assessed. It has been shown that postprocessing by vacuum fusion has a significant effect on the coating microstructure by increasing the type and concentration of hard phase particles. The principal hard phases in the as-sprayed condition and vacuum-sealed condition are chromium carbides, whereas molybdenum-containing boride phases are also present after vacuum fusion. Vacuumfusion post-treatment eliminates splat boundaries, which can act as sites, where preferential corrosion can occur and, hence, the dominant corrosion mechanisms change. In as-sprayed and vacuum-sealed coatings, localized attack at splat particle boundaries and crevice corrosion dominate, whereas in vacuum-fused coating, the principal mechanism of corrosion is “micropitting” as a result of the hard phase loss.

  13. A study of crossover from 3D ferrimagnetic bulk NiCr2O4 compound into 2D spin-glass-like nanophase

    Science.gov (United States)

    Singh, H.; Ono, T.; Chakraborty, T.; Srikanth, K.; Venimadhav, A.; Chandra, R.; Mitra, C.; Kumar, U.

    2014-04-01

    In this report, the magnetic behaviour of bulk and nanoparticles of NiCr2O4 under different applied magnetic fields has been investigated extensively. Nanoparticles of NiCr2O4 (12 nm) were obtained by mechanical milling of polycrystalline powder prepared by polyol method. FC-ZFC measurement of bulk at different applied magnetic fields has revealed the existence of a ferrimagnetic transition around 66 K followed by an antiferromagnetic transition close to 30 K. However, its nano counterpart has shown remarkable change in magnetic properties—a suppression of ferrimagnetic transition accompanied by strengthening low-temperature magnetic phase and observation of a new transition at 90 K ( T P), which is weakly magnetic in nature. The frequency-dependent ac susceptibility data of nanoparticles have been fitted to the well-known de Almeida-Thouless equation and a H2/3 dependence of the low-temperature peak is observed with a resulting zero-field freezing temperature ( T f 0 ) equal to 10.1 K. Further, the dynamical behaviour near freezing temperature has been analysed in terms of critical behaviour and the obtained fitted parameter values were found to be τ 0 (relaxation time constant) = 3.6 × 10-6 s, T f 0 = 8.7 K and zν = 11.1. Moreover, Vogel-Fulcher law has been used to understand the nature of freezing transition, and the parameters after fitting are obtained as E a/ k B = 58.9 K, τ 0 = 5.22 × 10-8 s and T 0 = 8.03 K. Finally, the spin-glass phase is concluded. Moreover, in contrast to bulk, the H2/3 dependence of freezing temperature of nanoparticles sample (75 h) does support the 2D surface-like spin-glass nature.

  14. Effect of carbon content on friction and wear of cast irons

    Science.gov (United States)

    Buckley, D. H.

    1977-01-01

    Friction and wear experiments were conducted with cast irons and wrought steels containing various amounts of carbon in the alloy structure in contact with 52100 steel. Gray cast irons were found to exhibit lower friction and wear characteristics than white cast irons. Further, gray cast iron wear was more sensitive to carbon content than was white. Wear with gray cast iron was linearly related to load, and friction was found to be sensitive to relative humidity and carbon content. The form, in which the carbon is present in the alloy, is more important, as the carbon content and no strong relationship seems to exist between hardness of these ferrous alloys and wear.

  15. An Investigation on Metallic Ion Release from Four Dental Casting Alloys

    Directory of Open Access Journals (Sweden)

    F. Nejatidanesh

    2005-12-01

    Full Text Available Statement of Problem: Element release from dental casting alloys into the oral environment is of clinical concern and is considered to be a potential health problem to all patients.Purpose: The aim of this study was to investigate the metallic ion release of four base metal alloys.Materials and Methods: Two Ni-Cr (Minalux and Supercast and two Co-Cr alloys (Minalia and Wironit were examined. Nine specimens of each type were prepared in 13×11×1.4 mm dimensions and each of the four alloys (3 specimens per group were conditioned in artificial saliva at 37 c for one, three and seven days.The conditioning media were analyzed for element-release using Inductive CoupledPlasma Atomic Emission Spectrophotometer (ICPAES. Collected data were statistically analyzed using ANOVA and Duncan multiple range test (P< 0.05.Results: The greatest amount of element release was seen after seven days (134.9 ppb Supercast, 159.2 ppb Minalux, 197.2 ppb Minalia, and 230.2 ppb Wironit. There was a significant difference between the released elements from the alloys after the three conditioning times (p<0.001.Conclusion: Element release from the studied alloys is proportional to the conditioning time. The Ni-Cr alloys tested in this investigation were more resistant to corrosion as compared to the Co-Cr alloys in artificial saliva. Supercast had the highest corrosion resistance.

  16. Microstructure and Wear Properties of FeCrC, FeW and Feti Modified Iron Based Alloy Coating Deposited by PTA Process on AISI 430 Steel

    Directory of Open Access Journals (Sweden)

    Teker T.

    2014-10-01

    Full Text Available The plasma transferred arc (PTA process was used for developing wear resistance of AISI 430 steel substrate. Appropriate quantities of FeCrC, FeW and FeTi powders were combined to create conditions that synthesized M7C3 particles into reinforced Fe-based composite surface coating. The phase transformations on new created coated surfaces were comprehensively examined by using a combination of scanning electron microscopy (SEM, microanalysis by energy dispersive spectrometry (EDS, X-Ray diffraction (XRD, microhardness and abrasive wear tests. The microstructure studies of the superficial layers of the coating revealed presence of a mixture of the dendritic phase structure of austenite (γ and fine eutectic M7C3 carbides. The results show that; the concentrations of the elements (Cr, W, Ti added as ferroalloys, the size of dendrites formed in the coated surface, the change of hardness of the coated surfaces, the carbide volume rate and thickness of the coating changed by the variation of the processing parameters (ratio of reinforcement particulates and heat input.

  17. Comparative analysis of the fit of 3-unit implant-supported frameworks cast in nickel-chromium and cobalt-chromium alloys and commercially pure titanium after casting, laser welding, and simulated porcelain firings.

    Science.gov (United States)

    Tiossi, Rodrigo; Rodrigues, Renata Cristina Silveira; de Mattos, Maria da Glória Chiarello; Ribeiro, Ricardo Faria

    2008-01-01

    This study compared the vertical misfit of 3-unit implant-supported nickel-chromium (Ni-Cr) and cobalt-chromium (Co-Cr) alloy and commercially pure titanium (cpTi) frameworks after casting as 1 piece, after sectioning and laser welding, and after simulated porcelain firings. The results on the tightened side showed no statistically significant differences. On the opposite side, statistically significant differences were found for Co-Cr alloy (118.64 microm [SD: 91.48] to 39.90 microm [SD: 27.13]) and cpTi (118.56 microm [51.35] to 27.87 microm [12.71]) when comparing 1-piece to laser-welded frameworks. With both sides tightened, only Co-Cr alloy showed statistically significant differences after laser welding. Ni-Cr alloy showed the lowest misfit values, though the differences were not statistically significantly different. Simulated porcelain firings revealed no significant differences.

  18. Corrosion and wear resistant metallic layers produced by electrochemical methods

    DEFF Research Database (Denmark)

    Christoffersen, Lasse; Maahn, Ernst Emanuel

    1999-01-01

    Corrosion and wear-corrosion properties of novel nickel alloy coatings with promising production characteristics have been compared with conventional bulk materials and hard platings. Corrosion properties in neutral and acidic environments have been investigated with electrochemical methods...

  19. Effect of prior creep at 1365 K on the room temperature tensile properties of several oxide dispersion strengthened alloys

    Science.gov (United States)

    Whittenberger, J. D.

    1977-01-01

    An experimental study was conducted to determine whether oxide dispersion-strengthened (ODS) Ni-base alloys in wrought bar form are subject to creep degradation effects similar to those found in thin-gage sheet. The bar products evaluated included ODS-Ni, ODS-NiCr, and advanced ODS-NiCrAl types; the alloys included microstructures ranging from an essentially perfect single crystal to a structure consisting of very small elongated grains. Tensile test specimens were exposed to creep at various stress levels at 1365 K and then tensile tested at room temperature. Low residual tensile properties, change in fracture mode, appearance of dispersoid free bands, grain boundary cavitation, and/or internal oxidation are interpreted as creep degradation effects. The amount of degradation depends on creep strain, and degradation appears to be due to diffusional creep which produces dispersoid free bands around grain boundaries acting as vacancy sources.

  20. Effect of Remelting of the Ni-22Cr-9Mo Alloy on its Microstructural and Electrochemical Properties

    Directory of Open Access Journals (Sweden)

    Augustyn-Nadzieja J.

    2017-03-01

    Full Text Available The Ni-Cr-Mo alloys are used as the alternative for the cobalt alloys in the manufacture of metal prosthetic elements, i.e. crowns, bridges and frame prostheses. The article attempts at a materials science characterization of the nickel-based alloy of the commercial name Argeloy N.P Be-Free by Argen. Within the study, examinations were made on the commercial alloy as well as the alloy which was remelted and cast by the los mould (lost wax method. Observations of the microstructure were performed with the use of optical and electron scanning microscopy. Also, X-ray structural tests were conducted as well as corrosion resistance tests in an artificial saliva solution (pH = 6,7. It was demonstrated that the examined Ni-22Cr-9Mo alloy characterized in a dendritic structure typical of the cast materials. The X-ray qualitative phase analysis revealed the phase γ'(Ni in both examined materials, as well as the presence of Cr23C6 type carbides and Nb2C, Ta2C (commercial alloy and NbC, Ta4C0,04 (cast alloy phases. The effect of the alloy’s remelting and the morphology of the passive layer on the corrosion resistance of the Ni-Cr-Mo alloy was examined.

  1. Comparison of the bond strength of laser-sintered and cast base metal dental alloys to porcelain.

    Science.gov (United States)

    Akova, Tolga; Ucar, Yurdanur; Tukay, Alper; Balkaya, Mehmet Cudi; Brantley, William A

    2008-10-01

    The purpose of this study was to compare shear bond strengths of cast Ni-Cr and Co-Cr alloys and the laser-sintered Co-Cr alloy to dental porcelain. Dental porcelain was applied on two cast and one laser-sintered base metal alloy. Ten specimens were prepared for each group for bond strength comparison. ANOVA followed by Tukey HSD multiple comparison test (alpha=0.05) was used for statistical analysis. Fractured specimens were observed with a stereomicroscope to classify the type of failure after shear bond testing. While the mean shear bond strength was highest for the cast Ni-Cr metal-ceramic specimens (81.6+/-14.6 MPa), the bond strength was not significantly different (P>0.05) from that for the cast Co-Cr metal-ceramic specimens (72.9+/-14.3 MPa) and the laser-sintered Co-Cr metal-ceramic specimens (67.0+/-14.9 MPa). All metal-ceramic specimens prepared from cast Ni-Cr and Co-Cr alloys exhibit a mixed mode of cohesive and adhesive failure, whereas five of the metal-ceramic specimens prepared from the laser-sintered Co-Cr alloy exhibited the mixed failure mode and five specimens exhibited adhesive failure in the porcelain. The new laser-sintering technique for Co-Cr alloy appears promising for dental applications, but additional studies of properties of the laser-sintered alloy and fit of castings prepared by this new technique are needed before its acceptance into dental laboratory practice. Laser sintering of Co-Cr alloy seems to be an alternative technique to conventional casting of dental alloys for porcelain fused to metal restorations.

  2. THE WEAR RESISTANCE INCREASE OF CHROMIUM CAST IRON

    Directory of Open Access Journals (Sweden)

    V. M. Ilyushenko

    2016-01-01

    Full Text Available The article presents the results of the tests on the wear resistance of chromium cast irons of different compositions obtained in sand forms. It has been shown that increase of the wear resistance and mechanical properties of the cast iron is possible to obtain using the casting in metal molds. A further increase in wear resistance of parts produced in metal molds is possible by changing the technological parameters of casting and alloying by titanium.

  3. An evaluation of retention and marginal seating of Ni-Cr alloy cast restorations using three different luting cements: An in vitro study

    Directory of Open Access Journals (Sweden)

    Bikash K Pattanaik

    2012-01-01

    Conclusions: Marginal seating of adhesive resin cement was significantly greater than that of zinc phosphate and resin-modified GIC. Retentive strength of adhesive resin cement and resin-modified GIC was significantly greater than that of zinc phosphate There was no significant difference of retentive strength between adhesive resin cement and resin-modified GIC.

  4. Prospects for the Development of Innovative Technology of Supersonic Gas-Powder Surfacing Coatings from Alloys of the System Ni-Cr-B-Si

    Science.gov (United States)

    Radchenko, Mikhail V.; Kiselev, Vadim S.; Shevtsov, Yuri O.; Radchenko, Tatyana B.

    2017-10-01

    The article is devoted to the research and development of technological recommendations of supersonic gas-powder surfacing, an example of the practical use of the developed technology is given. Market research indicates that demand for these products is stable due to the growing quality requirements of components and parts produced by the largest machine-building enterprises of Russia.

  5. The Tribological Performance of Hardfaced/ Thermal Sprayed Coatings for Increasing the Wear Resistance of Ventilation Mill Working Parts

    Directory of Open Access Journals (Sweden)

    A. Vencl

    2015-09-01

    Full Text Available During the coal pulverizing, the working parts of the ventilation mill are being worn by the sand particles. For this reason, the working parts are usually protected with materials resistant to wear (hardfaced/thermal sprayed coatings. The aim of this study was to evaluate the tribological performance of four different types of coatings as candidates for wear protection of the mill’s working parts. The coatings were produced by using the filler materials with the following nominal chemical composition: NiFeBSi-WC, NiCrBSiC, FeCrCTiSi, and FeCrNiCSiBMn, and by using the plasma arc welding and flame and electric arc spraying processes. The results showed that Ni-based coatings exhibited higher wear resistance than Fe-based coatings. The highest wear resistance showed coating produced by using the NiFeBSi-WC filler material and plasma transferred arc welding deposition process. The hardness was not the only characteristic that affected the wear resistance. In this context, the wear rate of NiFeBSi-WC coating was not in correlation with its hardness, in contrast to other coatings. The different wear performance of NiFeBSi-WC coating was attributed to the different type and morphological features of the reinforcing particles (WC.

  6. Influence of recasting different types of dental alloys on gingival fibroblast cytotoxicity.

    Science.gov (United States)

    Imirzalioglu, Pervin; Alaaddinoglu, Emine; Yilmaz, Zerrin; Oduncuoglu, Bahar; Yilmaz, Burak; Rosenstiel, Stephen

    2012-01-01

    Surplus alloy from the initial casting is commonly reused with the addition of new alloy. This recasting procedure could affect the cytotoxicity of dental alloys. The purpose of this in vitro study was to evaluate the effect of repeated casting of high-noble and base metal alloys on gingival fibroblast cytotoxicity. Disk-shaped specimens (5 × 2 mm, n=60) of a high-noble (Au-Pt) and 2 base metal (Ni-Cr and Cr-Co, n=20) alloys were prepared with 100% new alloy and 50%, 65%, and 100% once recast alloy. The elemental composition of specimens was analyzed with X-ray energy-dispersive spectroscopy. Five specimens from each group were conditioned in saline with 3% fetal bovine serum albumin. The conditioning media were analyzed for elemental release with atomic absorption spectroscopy. Cytotoxic effects were assessed on human gingival fibroblast with a 3-(4.5-dimethylthiazol-2-yl)-2.5-diphenyl tetrazolium bromide (MTT) colorimetric assay. The data were analyzed with 1-way and 2-way ANOVA and Tukey's HSD multiple comparison test (α-=.05). Elemental compositions of Co-Cr and Au-Pt alloys were significantly different among casting protocols. Elemental release of Co-Cr and Ni-Cr alloys was significantly different between new and recast specimens (PNickel release increased with recast alloy addition. The 2-way ANOVA showed a significant effect of the casting procedure (Palloy group (Palloy groups with 65% and 100% recast alloy had lower cellular activity than all other specimens (Palloys containing nickel have increased cytotoxic effects and that composition of the alloys affected the cytotoxicity. Furthermore, recasting nickel-containing alloys with 65% surplus metal addition significantly increased the cytotoxic activity. Copyright © 2012 The Editorial Council of the Journal of Prosthetic Dentistry. Published by Mosby, Inc. All rights reserved.

  7. Survey of degradation modes of four nickel-chromium-molybdenum alloys

    Energy Technology Data Exchange (ETDEWEB)

    Gdowski, G.E. [KMI Energy Services, Livermore, CA (United States)

    1991-03-01

    This report examines the degradation modes of four Ni-Cr-Mo alloys under conditions relevant to the Yucca Mountain Site Characterization Project (YMP). The materials considered are Alloys C-276, C-4, C-22, and 625 because they have desirable characteristics for the conceptual design (CD) of the high-level radioactive-waste containers presented in the YMP Site Characterization Plan (SCP). The types of degradation covered in this report are general corrosion; localized corrosion, including pitting and crevice corrosion; stress corrosion cracking in chloride environments; hydrogen embrittlement (HE); and undesirable phase transformations due to a lack of phase stability. Topics not specifically addressed are welding concerns and microbiological corrosion. The four Ni-Cr-Mo alloys have excellent corrosion resistance in chloride environments such as seawater as well as in more aggressive environments. They have significantly better corrosion resistance than the six materials considered for the CD waste container in the YMP SCP. (Those six materials are Types 304L and 3161L stainless steels, Alloy 825, unalloyed copper, Cu(70)-Ni(30), and 7% aluminum bronze.) In seawater, the Ni-Cr-Mo alloys have negligible general corrosion rates and show little evidence of localized corrosion. The four base materials of these alloys are expected to have nearly indistinguishable corrosion resistance in the YMP environments. The strength requirements of the SCP-CD waste container are met by these materials in the annealed condition; in this condition, they are highly resistant to HE. Historically, HE has been noted when these materials have been strengthened (cold-worked) and used in sour gas (H{sub 2}S and CO{sub 2}) well service -- conditions that are not expected for the YMP. Metallurgical phase stability may be a concern under conditions favoring (1) the formation of intermetallics and carbides, and (2) microstructural ordering.

  8. Stress corrosion cracking in 3,5 NiCrMoV steel in a 403 K potential-PH diagram

    Energy Technology Data Exchange (ETDEWEB)

    Hitomi, Itoh [Mitsubishi Heavy Industries, Ltd., Takasago Research and Development Center, (Japan); Takashi, Momoo [Mitsubishi Heavy Industries Ltd., Takasago Machinery Works, (Japan)

    2001-07-01

    3,5 NiCrMoV steel is used in low-pressure turbine rotors and discs. It has been pointed out that intergranular stress corrosion cracking may occur in this material in the wet region at temperatures of about 400 K. Accordingly, the authors focused on the environmental conditions under which stress corrosion cracking (SCC) occurs. A potential-pH diagram was used to investigate the region in which SCC occurs in the high strength materials that are particularly susceptible to SCC. The investigation found that SCC is initiated in this material not only in the high caustic region but in the neutral region as well. The investigation also found that initiation and propagation were accelerated in dissolved oxygen environments with increased chemical potential in the neutral region. Since careful observation of the starting point of cracks has shown that corrosion pits trigger SCC, subsequent immersion tests under constant potential were conducted. The results showed that corrosion pits are generated at the high potential range. These results led to the development of an acceleration test environment for laboratory to determine the susceptibility of SCC in field turbine disc and rotor materials. (author)

  9. Resonance-Like Magnetic Excitations in Spinel Ferrimagnets FeCr2O4 and NiCr2O4 Observed by Neutron Scattering

    Science.gov (United States)

    Tomiyasu, Keisuke; Hiraka, Haruhiro; Ohoyama, Kenji; Yamada, Kazuyoshi

    2008-12-01

    We performed powder neutron scattering experiments on spinel ferrimagnets ACr2O4 with magnetic and Jahn-Teller A2+ ions (A = Fe, Ni, Cu). In both FeCr2O4 and NiCr2O4, although geometric frustration had been expected to vanish so far, resonance-like magnetic excitation modes were discovered around Q≃ 1.4 Å-1 and E≃ 5 and 8 to 9 meV in a low-temperature magnetic order phase, similar to the local spin resonance modes early reported in highly frustrated spinel antiferromagnets ACr2O4 with nonmagnetic and non-Jahn-Teller A2+ ions (A = Mg, Zn). In a high-temperature magnetic order phase the resonance-like inelastic scattering transformed into quasielastic scattering. In CuCr2O4 no such diffusive scattering was observed. We interpret the resonance-like magnetic excitations as a dynamical spin-frustration effect, and discuss a necessary condition for the appearance of them.

  10. Características de los recubrimientos WC-NiCrBSiFe en función del sistema de proyección térmica

    OpenAIRE

    Higuera-Hidalgo, V.; Belzunce-Varela, F. J.; Poveda-Martínez, S.

    2004-01-01

    WC-NiCrBSiFe coatings are normally used as protection against heat, corrosion and erosion actions encountered in superheater and reheater tubes in power plant boilers. This coating was thermal-spray projected using different procedures (plasma, HVOF and HFPD) onto stainless steel specimens. The microstructures, porosities, oxide contents and microhardnesses of the coatings were determined. Thermal fatigue tests under simulative power plant service conditions were conducted in an experimental ...

  11. Características de los recubrimientos Cr3C2-NiCr en función del sistema de proyección térmica

    OpenAIRE

    Carriles, J. A.; Belzunce, F.J.; Higuera, V.

    2004-01-01

    A Cr3C2-NiCr coating ( 5 y 106 μm.), was thermal-spray projected using different procedures (plasma, HVOF and HFPD) onto stainless steel specimens. This type of coating is normally used as protection against heat, corrosion and erosion actions encountered in superheater and reheater tubes in power plant boilers. The microstructures, porosities, oxide contents and microhardnesses of the coatings were determined. Thermal fatigue tests under simulative power plant service conditions were conduct...

  12. Microstructure and wear behaviour of FeAl-based composites ...

    Indian Academy of Sciences (India)

    resistance of FeAl-based alloys is found to be significantly improved on addition of Ti/Zr. This is attributed to the high hardness of alloy carbides. The lower ... exhibit superior wear resistance due to higher hardness of carbides [6,12,17,18]. However ..... Also, most of the literature is on composites fabricated through PM route ...

  13. Diffusion in Ordered Alloys, Symposium Held in Chicago, Illinois on November 3 - 4, 1992

    Science.gov (United States)

    1992-11-04

    of ’"Pt in this alloy was studied by Kucera et al. [16]. Figure 4 shows in a homologous temperature scale a comparison of the present data with Pt...34Application of the square root diffusivity to diffusion in Ni-Cr-Al-Mo alloys," (Metall. Trans. A., in Press for Jan 1993 issue). 9. J. E. Morral...thin-film diffusion couple is more complex, since the material supply in one of the end phases is limited. As was shown recently by Jan et aL [3], the

  14. Corrosion of dental alloys in artificial saliva with Streptococcus mutans.

    Directory of Open Access Journals (Sweden)

    Chunhui Lu

    Full Text Available A comparative study of the corrosion resistance of CoCr and NiCr alloys in artificial saliva (AS containing tryptic soy broth (Solution 1 and Streptococcus mutans (S. mutans species (Solution 2 was performed by electrochemical methods, including open circuit potential measurements, impedance spectroscopy, and potentiodynamic polarization. The adherence of S. mutans to the NiCr and CoCr alloy surfaces immersed in Solution 2 for 24 h was verified by scanning electron microscopy, while the results of electrochemical impedance spectroscopy confirmed the importance of biofilm formation for the corrosion process. The R(QR equivalent circuit was successfully used to fit the data obtained for the AS mixture without S. mutans, while the R(Q(R(QR circuit was found to be more suitable for describing the biofilm properties after treatment with the AS containing S. mutans species. In addition, a negative shift of the open circuit potential with immersion time was observed for all samples regardless of the solution type. Both alloys exhibited higher charge transfer resistance after treatment with Solution 2, and lower corrosion current densities were detected for all samples in the presence of S. mutans. The obtained results suggest that the biofilm formation observed after 24 h of exposure to S. mutans bacteria might enhance the corrosion resistance of the studied samples by creating physical barriers that prevented oxygen interactions with the metal surfaces.

  15. Corrosion of dental alloys in artificial saliva with Streptococcus mutans.

    Science.gov (United States)

    Lu, Chunhui; Zheng, Yuanli; Zhong, Qun

    2017-01-01

    A comparative study of the corrosion resistance of CoCr and NiCr alloys in artificial saliva (AS) containing tryptic soy broth (Solution 1) and Streptococcus mutans (S. mutans) species (Solution 2) was performed by electrochemical methods, including open circuit potential measurements, impedance spectroscopy, and potentiodynamic polarization. The adherence of S. mutans to the NiCr and CoCr alloy surfaces immersed in Solution 2 for 24 h was verified by scanning electron microscopy, while the results of electrochemical impedance spectroscopy confirmed the importance of biofilm formation for the corrosion process. The R(QR) equivalent circuit was successfully used to fit the data obtained for the AS mixture without S. mutans, while the R(Q(R(QR))) circuit was found to be more suitable for describing the biofilm properties after treatment with the AS containing S. mutans species. In addition, a negative shift of the open circuit potential with immersion time was observed for all samples regardless of the solution type. Both alloys exhibited higher charge transfer resistance after treatment with Solution 2, and lower corrosion current densities were detected for all samples in the presence of S. mutans. The obtained results suggest that the biofilm formation observed after 24 h of exposure to S. mutans bacteria might enhance the corrosion resistance of the studied samples by creating physical barriers that prevented oxygen interactions with the metal surfaces.

  16. Restauração metalocerâmica: um estudo comparativo da compatibilidade térmica de ligas Ni-Cr e porcelanas odontológicas

    Directory of Open Access Journals (Sweden)

    ROLLO João Manuel Domingos de Almeida

    1999-01-01

    Full Text Available Uma das aplicações tecnológicas em que é necessário haver compatibilidade entre um material cerâmico e um material metálico é a confecção de restaurações odontológicas do tipo metalocerâmica. Neste caso, uma porcelana é fundida sobre um substrato metálico para obtenção da prótese de um dente. O requisito fundamental para o sucesso da união metalocerâmica é a adequação dos coeficientes de expansão térmica de cada um dos materiais, de forma a se obter um estado de tensão de compressão adequado na camada cerâmica. Este trabalho propôs-se a levantar as curvas de expansão térmica de ligas Ni-Cr e porcelanas odontológicas, através da técnica de dilatometria e verificar a possível compatibilidade térmica dos pares metal/cerâmica. Simulando a entrada de um novo produto no mercado, desenvolveu-se uma liga Ni-Cr experimental denominada SR, que foi comparada a uma liga comercial de Ni-Cr bastante utilizada em restaurações metalocerâmicas. A partir da análise das curvas de expansão térmica, foi possível verificar a compatibilidade dos pares metal/cerâmica quanto à dilatação térmica, segundo os conceitos preconizados por YAMAMOTO7 (1985. Sob este aspecto, a liga experimental apresentou valores que a incluem como mais uma opção na família de ligas Ni-Cr para utilização em restaurações metalocerâmicas. Os resultados obtidos indicam que o equipamento e a metodologia utilizados são adequados para análise comparativa da compatibilidade térmica entre ligas metálicas Ni-Cr e porcelanas odontológicas.

  17. Wear in human knees

    Directory of Open Access Journals (Sweden)

    M.L. Wang

    2015-06-01

    Full Text Available Wear occurs in natural knee joints and plays a pivotal factor in causing articular cartilage degradation in osteoarthritis (OA processes. Wear particles are produced in the wear process and get involved in inflammation of human knees. This review presents progresses in the mechanical and surface morphological studies of articular cartilages, wear particles analysis techniques for wear studies and investigations of human knee synovial fluid in wear of human knees. Future work is also included for further understanding of OA symptoms and their relations which may shed light on OA causes.

  18. Operation-Oriented Studies on Wear Properties of Surface-Hardened Alloy Cast Steels Used in Mining in the Conditions of the Combined Action of Dynamic Forces and an Abrasive Material

    Directory of Open Access Journals (Sweden)

    Wieczorek A.N.

    2017-12-01

    Full Text Available This paper presents the results of wear tests of shot-peened and not shot-peened cast steels used in the mining machinery industry, in particular in the construction of chain drums for armoured face conveyors. Wear tests were carried out in the conditions corresponding to the real operating conditions of armoured face conveyors during drifting work in rocks such as sandstone. The operating factors subjected to the analyses included the presence of quartz abrasive and the impact of external dynamic forces. On the basis of the wear tests as well as the microhardness and microstructure examinations performed, it has been found that the action of an additional dynamic force has a synergistic impact on the process of abrasive wear in loose quartz abrasive. It has been further found that the value of abrasive wear of chain wheels operated in the conditions of a combined action of abrasive and a dynamic force depends on whether the area of mating of wheels with the chain was shot-peened or not before the wear tests – an increase in the abrasive wear was observed for the wheels made of cast steel subjected to shot peening in the area of mating with the chain. Lower resistance to abrasive wear of the cast steels subjected to shot peening before the wear tests could result from the formation of cracks in the surface layer caused by the action of shot.

  19. Effect of heat treatment on the wear and corrosion behaviors of a gray cast iron coated with a COLMONOY 88 alloy deposited by high velocity oxygen fuel (HVOF thermal spray

    Directory of Open Access Journals (Sweden)

    A. Öz

    2013-07-01

    Full Text Available The present work has been conducted in order to determine the influence of heat treatment on the wear and corrosion behaviours of a gray cast iron substrate coated with a Ni base coating deposited by HVOF thermal spray. The wear resistance of the coatings was obtained using a reciprocating wear tester by rubbing a 10 mm diameter steel ball on the coatings at normal atmospheric conditions. Corrosion tests were performed using potentiodynamic polarization measurements in a 3,5 % NaCl solution. It was observed that the corrosion and wear resistance of the coatings increased along with the reduction of porosity and roughness by the heat treatment.

  20. Comparative wear mapping techniques

    DEFF Research Database (Denmark)

    Alcock, J.; Sørensen, Ole Toft; Jensen, S.

    1996-01-01

    Pin-on-disc tests of tungsten carbide pins against silicon carbide discs were performed and wear rate, mechanism and friction maps constructed. Correlations were observed between the wear mode and the friction of the pin-disc interface, and between the qualitative incidence of disruptive wear mec...

  1. Residual stresses in microwave sintered Ni/8Y-ZrO{sub 2} and NiCr8020/8Y-ZrO{sub 2} gradient materials; Eigenspannungen in mikrowellengesinterten Ni/8Y-ZrO{sub 2} und NiCr8020/8Y-ZrO{sub 2} Gradientenwerkstoffen

    Energy Technology Data Exchange (ETDEWEB)

    Dantz, D.

    2000-07-01

    The connection between the residual macro- and microstresses and the macro- and micromechanical properties of pressureless microwave-sintered NiCr8020/8Y-ZrO{sub 2}, or Ni/8Y-ZrO{sub 2}, respectively, layered composites with gradient intermediate layers will be analysed by way of experimental methods. Non-destructive residual stress analyses will be done using various diffraction methods. Apart from conventional methods such as the sin{sup 2}{psi} method, or neutron scattering, specific analytical methods will be applied for examining the gradient sintered composites. The residual stress gradients found in the surface regions of specimens will be analysed with the scattering vector method. For examination of residual stress distributions in the core layers of the sintered specimens, an energy-dispersive technique with very high local resolution will be used, applying high-energy synchrotron radiation. The technique permits an analysis of residual stress distributions even in a homogeneous single layer of a gradient composite. In addition, line profile analyses will be made, and optical and electron-microscopical methods will be used for microstructure analyses. (orig./CB) [German] Im Rahmen dieser Arbeit wurde der Zusammenhang zwischen den Makro- und Mikroeigenspannungen und den makro- und mikromechanischen Eigenschaften an drucklos mikrowellengesinterten NiCr8020/8Y-ZrO{sub 2}- bzw. Ni/8Y-ZrO{sub 2}-Schichtverbundsystemen mit gradierter Zwischenschicht mit Hilfe experimenteller Methoden systematisch untersucht. Die Eigenspannungsanalysen erfolgten zerstoerungsfrei mit Hilfe unterschiedlicher Beugungsmethoden. Neben den konventionellen Methoden, wie dem sin{sup 2}{psi}-Verfahren oder auch der Neutronenbeugung, wurden zur Untersuchung der gradiert zusammengesetzten Sinterkoerper spezielle Analyseverfahren eingesetzt. Die im probenoberflaechennahen Bereich vorliegenden Eigenspannungsgradienten wurden mit Hilfe des Streuvektorverfahrens analysiert. Fuer die

  2. One-step synthesis of nitrogen-doped carbon nanofibers from melamine over nickel alloy in a closed system

    Science.gov (United States)

    Kenzhin, Roman M.; Bauman, Yuri I.; Volodin, Alexander M.; Mishakov, Ilya V.; Vedyagin, Aleksey A.

    2017-10-01

    A novel approach to the synthesis of nitrogen-doped carbon nanofibers in a closed system at elevated pressure with the use of bulk Ni-Cr alloy as a catalyst precursor was proposed. Melamine was chosen as a substrate containing both carbon and nitrogen. Method of ferromagnetic resonance was applied for diagnostics of dispersed Ni particles appearance. The process of corrosion of a bulk alloy followed by formation of dispersed Ni particles catalyzing the growth of nitrogen-doped carbon nanofibers was found to take place at temperatures above 560 °C. The final content of nitrogen in obtained carbon nanofibers was about 10 at.%.

  3. Adhesion and wear resistance of materials

    Science.gov (United States)

    Buckley, D. H.

    1986-01-01

    Recent studies into the nature of bonding at the interface between two solids in contact or a solid and deposited film have provided a better understanding of those properties important to the adhesive wear resistance of materials. Analytical and experimental progress are reviewed. For simple metal systems the adhesive bond forces are related to electronic wave function overlap. With metals in contact with nonmetals, molecular-orbital energy, and density of states, respectively can provide insight into adhesion and wear. Experimental results are presented which correlate adhesive forces measured between solids and the electronic surface structures. Orientation, surface reconstruction, surface segregation, adsorption are all shown to influence adhesive interfacial strength. The interrelationship between adhesion and the wear of the various materials as well as the life of coatings applied to substrates are discussed. Metallic systems addressed include simple metals and alloys and these materials in contact with themselves, both oxide and nonoxide ceramics, diamond, polymers, and inorganic coating compounds, h as diamondlike carbon.

  4. The Effect of Porcelain Firing on Electrochemical Behavior of a Dental Alloy in Hydrogen Peroxide.

    Science.gov (United States)

    Tamam, Evşen; Aydın, A Kevser; Bilgiç, Semra

    2015-07-01

    The aim of this study was to evaluate changes in electrochemical corrosion properties of porcelain firing simulated nickel-chromium dental casting alloy exposed to a 10% hydrogen peroxide bleaching agent. The electrochemical corrosion behavior of a Ni-Cr alloy was evaluated by cyclic polarization test in the aerated electrolyte (pH = 6.5). Test groups were produced in as-cast (group 1, control group) and simulated porcelain firing (group 2: heat-treated/mean value; group 3: heat-treated/cycle) conditions. Scanning electron microscopy (SEM) was also used to examine the alloy surfaces before and after the corrosion test. The ranking of the groups with respect to Ecorr and Icorr was as follows: 1, 2, 3 and 3, 1, 2, respectively. Group 3 exhibited the greatest and group 2 displayed the least corrosion tendencies. An increase in corrosion rates was observed after heat treatment/cycle state. Post-corrosion SEM photographs were also consistent with the test results. Within the parameters of this study, a single heat treatment is insufficient to cause upheaval in corrosion behavior of a Ni-Cr alloy subjected to 10% hydrogen peroxide. © 2014 by the American College of Prosthodontists.

  5. Damage and service life of nickel-base alloys under thermal-mechanical fatigue stress at different phase positions; Schaedigung und Lebensdauer von Nickelbasislegierungen unter thermisch-mechanischer Ermuedungsbeanspruchung bei verschiedenen Phasenlagen

    Energy Technology Data Exchange (ETDEWEB)

    Guth, Stefan

    2016-07-01

    This work considers the behaviour of two nickel-base alloys (NiCr22Co12Mo9 and MAR-M247 LC) under thermo-mechanical fatigue loading with varying phase angles between mechanical strain and temperature. The investigations focus on the characterisation of microstructures and damage mechanisms as a function of the phase angle. Based on the results, a life prediction model is proposed.

  6. Microestructura y oxidación cíclica en atmósferas con contenidos de oxígeno variables de un recubrimiento NiCrBSiFe proyectado térmicamente por plasma y HVOF

    Directory of Open Access Journals (Sweden)

    Higuera-Hidalgo, V.

    2006-12-01

    Full Text Available The influence of thermal spraying procedure (plasma and HVOF on the microstructure, high temperature oxidation resistance and adherence of NiCrBSiFe coatings has been examined. Two different series of oxidation tests have been carried out, in air (21% oxygen at 800 and 1,000 ºC (1,073 y 1,273 K and in a simulated gas turbine environment (10% oxygen representative of a combined-cycle power generation plant, at the same temperatures.
    Coating microstructure, porosity, oxide content and microhardness are highly dependent on the spraying procedure and coating hardness also significantly decreases after long maintenances at high temperature (1,000 ºC. Finally, the oxidation weight gain and the adherence of NiCrBSiFe coatings are also dependent on the morphology of the coating but, nevertheless, the oxidation behaviour of these coatings was very good as protective chromium and silicon oxides were always formed.

    Se ha llevado a cabo un estudio experimental sobre la influencia del proceso de proyección en la microestructura, resistencia a la oxidación y adherencia de los recubrimientos NiCrBSiFe proyectados térmicamente por plasma y llama a alta velocidad (HVOF, para lo que se han realizado ensayos en dos ambientes diferentes: en una atmósfera convencional (21 % de O2, a 800 y 1000 ºC (1.073 y 1.273 K, respectivamente, y en un ambiente simulativo de una turbina de gas y del generador de vapor de una central eléctrica de ciclo combinado (10-11 % de O2, a las mismas temperaturas. Se ha puesto de manifiesto que la microestructura, porosidad, contenido de óxidos y microdureza de estas capas varían significativamente con el sistema de proyección utilizado y que la microdureza de estas capas disminuye apreciablemente tras largos mantenimientos a alta temperatura (1.000 ºC. También, la ganancia de peso por oxidación de los recubrimientos NiCrBSiFe y la adherencia entre la capa y el sustrato dependen de la morfología del recubrimiento

  7. Bonding Strength of Ceromer with Direct Laser Sintered, Ni-Cr-Based, and ZrO2 Metal Infrastructures After Er:YAG, Nd:YAG, and Ho:YAG Laser Surface Treatments-A Comparative In Vitro Study.

    Science.gov (United States)

    Gorler, Oguzhan; Ozdemir, Ali Kemal

    2016-08-01

    Laser modalities instead of conventional surface treatment techniques have been suggested to obtain an adequate micromechanical bonding between dental super- and infrastructures. The present study was undertaken to assess the effect of surface treatment with Ho:YAG, Er:YAG, and Nd:YAG laser modalities on the shear bond strength (SBS) of ceromer to different types of metal infrastructures in in vitro settings. The study specimens consisted of 40 direct laser sintered (DLS), 40 Ni-Cr-based, and 40 zirconium oxide (ZrO2) infrastructures. In each infrastructure group, the specimens were divided randomly into five treatment modalities (n = 8): no treatment (controls), sandblasting, Er:YAG, Nd:YAG, and Ho:YAG lasers. The DLS, Ni-Cr-based, and ZrO2 infrastructures were prepared in the final dimensions of 7 mm in diameter and 3 mm in thickness in line with the ISO 11405 standard. Ceromer as superstructure was applied to all the infrastructures after their surface treatments according to the selected treatment modality. SBS test was performed to test the effectiveness of surface treatments. A stereomicroscope was used to determine the changes in the surface morphology of specimens. Among the laser modalities and sandblasting, Ho:YAG laser caused the most important increase in the DLS and Ni-Cr-based infrastructures but sandblasting caused the most important increase in the ZrO2 infrastructure. In all the infrastructures, Nd:YAG laser has the least effectiveness, and Er:YAG laser makes an intermediate success. The stereomicroscopy images presented that the applications of laser surface treatments altered the surface in all the infrastructures. Overall, in current experimental settings, Ho:YAG, Nd:YAG, and Er:YAG lasers, in order of strength, are effective in improving the bonding of ceromer to all the infrastructures. Ho:YAG laser is more effective in the DLS and Ni-Cr-based infrastructures, but sandblasting is more effective in the ZrO2 infrastructure. The studied

  8. Formation of nano sized ODS clusters in mechanically alloyed NiAl-(Y,Ti,O) alloys

    Energy Technology Data Exchange (ETDEWEB)

    Kim, Yong Deog; Bae Seong Man [KHNP Central Research Institute, Daejeon (Korea, Republic of); Wirth, Brian D. [Department of Nuclear Engineering, Univ. of California, Berkeley (United States)

    2012-10-15

    The Reactor Pressure Vessel (RPV) is the key component in determining the lifetime of nuclear power plants because it is subject to the significant aging degradation by irradiation and thermal aging, and there is no practical method for replacing that component. Advanced reactors with much larger capacity than current reactor require the usage of higher strength materials inevitably. The SA508 Gr.4N Ni-Cr-Mo low alloy steel, in which Ni and Cr contents are larger than in conventional RPV steels, could be a promising RPV material offering improved strength and toughness from its tempered martensitic microstructure. For a structural integrity of RPV, the effect of neutron irradiation on the material property is one of the key issues. The RPV materials suffer from the significant degradation of transition properties by the irradiation embrittlement when its strength is increased by a hardening mechanism. Therefore, the potential for application of SA508 Gr.4N steel as the structural components for nuclear power reactors depends on its ability to maintain adequate transition properties against the operating neutron does. However, it is not easy to fine the data on the irradiation effect on the mechanical properties of SA508 Gr.4N steel. In this study, the irradiation embrittlement of SA508 Gr.4N Ni-Cr-Mo low alloy steel was evaluated by using specimens irradiated in research reactor. For comparison, the variations of mechanical properties by neutron irradiation for commercial SA508 Gr.3 Mn-Mo-Ni low alloy steel were also evaluated.

  9. Polymer wear evaluation

    DEFF Research Database (Denmark)

    Lagerbon, Mikkel; Sivebæk, Ion Marius

    2012-01-01

    Polymer wear plays an increasing role in manufacturing of machine parts for e.g. medical devices. Some of these have an expected lifetime of five to eight years during which very little wear of the components is acceptable. Too much wear compromises the dosage accuracy of the device and thereby...... the safety of the patients. Prediction of the wear of polymers is complicated by the low thermal conductivity of this kind of material. It implies that any acceleration of testing conditions by increased contact pressure and/or sliding velocity will make the polymer fail due to exaggerated heat buildup....... This is not the kind of wear observed in medical devices. In the present work a method was developed capable of evaluating the wear progression in polymer-polymer contacts. The configuration of the setup is injection moulded specimens consisting of an upper part having a toroid shape and a lower flat part. The sliding...

  10. Multiscale Modeling of Grain Boundary Segregation and Embrittlement in Tungsten for Mechanistic Design of Alloys for Coal Fired Plants

    Energy Technology Data Exchange (ETDEWEB)

    Luo, Jian; Tomar, Vikas; Zhou, Naixie; Lee, Hongsuk

    2013-06-30

    Based on a recent discovery of premelting-like grain boundary segregation in refractory metals occurring at high temperatures and/or high alloying levels, this project investigated grain boundary segregation and embrittlement in tungsten (W) based alloys. Specifically, new interfacial thermodynamic models have been developed and quantified to predict high-temperature grain boundary segregation in the W-Ni binary alloy and W-Ni-Fe, W-Ni-Ti, W-Ni-Co, W-Ni-Cr, W-Ni-Zr and W-Ni-Nb ternary alloys. The thermodynamic modeling results have been experimentally validated for selected systems. Furthermore, multiscale modeling has been conducted at continuum, atomistic and quantum-mechanical levels to link grain boundary segregation with embrittlement. In summary, this 3-year project has successfully developed a theoretical framework in combination with a multiscale modeling strategy for predicting grain boundary segregation and embrittlement in W based alloys.

  11. Engineering wear-resistant surfaces in automotive aluminum

    Science.gov (United States)

    Kavorkijan, V.

    2003-02-01

    Inadequate wear resistance and low seizure loads prevent the direct use of aluminum alloys in automotive parts subject to intensive friction combined with high thermal and mechanical loading, such as brake discs, pistons, and cylinder liners. To enable the use of aluminum alloys in the production of automotive brake discs and other wear-resistant products, the insertion of a monolithic friction cladding rather than surface coating has been considered in this work. Three experimental approaches, two based on the pressure-less infiltration of porous ceramic preforms and one based on the subsequent hot rolling of aluminum and metal-matrix composite strips, are currently under investigation.

  12. Immunostimulatory capacity of dental casting alloys on endotoxin responsiveness.

    Science.gov (United States)

    Rachmawati, Dessy; von Blomberg, B Mary E; Kleverlaan, Cornelis J; Scheper, Rik J; van Hoogstraten, Ingrid M W

    2017-05-01

    Oral metal exposure has been associated with systemic and local adverse reactions, probably due to elemental release from the alloys. Although supraphysiological concentrations of salts from dentally applied metals can activate innate cells through TLR4 (Ni, Co, Pd) and TLR3 (Au), whether direct exposure to solid alloys can also trigger innate immune reactivity is still unknown. The purpose of this in vitro study was to determine whether dental cast alloy specimens can activate innate cells and influence their responsiveness to bacterial endotoxin. Human monocyte-derived dendritic cells (MoDC) and THP-1 cells were cultured on top of different alloy specimens (Ni-Cr, Co-Cr, Pd-Cu, Pd-Ag, Ti-6Al-4V, amalgam, gold, and stainless steel) or in alloy-exposed culture medium with or without endotoxin (lipopolysaccharide [LPS]; Escherichia coli 055:B5). Interleukin-8 (IL-8) production was used as the parameter for innate stimulation and evaluated by enzyme-linked immunosorbent assay after 24 hours of culture. The statistical significance of the effects of various casting alloys on the secretion of IL-8 was analyzed by using the nonparametric Wilcoxon rank sum test (α=.05). Dental cast alloys induced IL-8 production in MoDC and THP-1 cells, with Au and Pd-Cu providing the strongest stimulation. The alloy-exposed culture media tested contained sufficient stimulatory metal ions to induce detectable IL-8 production in THP-1 cells, except for the Ni-Cr and stainless steel exposed media. Au and Pd-Cu alloys were also most effective in potentiating LPS responsiveness as measured by IL-8 production. Using an in vitro culture system to expose MoDC and THP-1 cells to different alloy specimens this study showed that contact with the solid alloys, in particular when they contain Pd or Au, can trigger innate immune responses and augment responsiveness to bacterial endotoxin. Copyright © 2016 Editorial Council for the Journal of Prosthetic Dentistry. Published by Elsevier Inc. All

  13. The hardness and sliding wear behaviour of a bainitic steel

    Energy Technology Data Exchange (ETDEWEB)

    Shipway, P.H. [Nottingham Univ. (United Kingdom). Dept. of Materials Engineering and Materials Design; Wood, S.J. [Nottingham Univ. (United Kingdom). Dept. of Materials Engineering and Materials Design; Dent, A.H. [Nottingham Univ. (United Kingdom). Dept. of Materials Engineering and Materials Design

    1997-03-01

    High-strength bainitic steels have a number of desirable mechanical properties and have thus been viewed as candidate materials for heavy wear applications. This work examines the role of transformation temperature on the wear resistance of isothermally formed bainite from a single alloy steel and compares it with wear resistance following other heat treatments such as quenching, quenching and tempering and normalisation. The sliding wear resistance was examined for a range of applied loads at a constant sliding velocity of 1 m s{sup -1}. Microstructural constituents of the steels were related to their wear resistance. The hardness of the bainitic steel was a function of the isothermal transformation temperature and its variation has been correlated with the transformation behaviour. However, the hardness of the materials did not correlate well with their wear resistance, with the hardest martensitic steel showing greater wear rates than the normalised steel. Bainitic microstructures formed at low transformation temperatures were found to have a high wear resistance which in many cases was a factor of two better than any of the other microstructures examined; this material had a good combination of hardness and toughness on the microstructural level due to the fine nature of the bainite formed with high dislocation density and the lack of embrittling martensite and cementite phases and it is proposed that these attributes confer its high wear resistance. (orig.)

  14. The effect of recasting on corrosion of DUCINOX prosthetic alloy

    Directory of Open Access Journals (Sweden)

    L. Klimek

    2009-07-01

    Full Text Available The effect of recasting, up to two times, Ni-Cr (DUCINOX prosthetic alloy on its corrosion properties was carried out. The corrosion measurements were done in deoxygenated Fusayama Meyer artificial saliva solution at temperature of 37°C. In the study following electrochemical methods were used: measurement of free corrosion potential Ecor in open circuit, measurement of polarization resistance according to Stern-Geary's method and measurement of potentiodynamic characteristic in wide range of anodic polarization. In general, it can be stated that casting number weakly influence on corrosion properties of investigated alloy. At free corrosion potential there is no monotonic dependence of corrosion parameters versus casting number. However, at extreme anodic potentials monotonic changes of corrosion parameters with increasing casting number is observed. Obtained results and drawn conclusions are partially compatible with literature data.

  15. Effect of deep cryogenic treatment on the microstructure and wear performance of Cr-Mn-Cu white cast iron grinding media

    Science.gov (United States)

    Vidyarthi, M. K.; Ghose, A. K.; Chakrabarty, I.

    2013-12-01

    The phase transformation and grinding wear behavior of Cr-Mn-Cu white cast irons subjected to destabilization treatment followed by air cooling or deep cryogenic treatment were studied as a part of the development program of substitute alloys for existing costly wear resistant alloys. The microstructural evolution during heat treatment and the consequent improvement in grinding wear performance were evaluated with optical and scanning electron microscopy, X-ray diffraction analysis, bulk hardness, impact toughness and corrosion rate measurements, laboratory ball mill grinding wear test etc. The deep cryogenic treatment has a significant effect in minimizing the retained austenite content and converts it to martensite embedded with fine M7C3 alloy carbides. The cumulative wear losses in cryotreated alloys are lesser than those with conventionally destabilized alloys followed by air cooling both in wet and dry grinding conditions. The cryotreated Cr-Mn-Cu irons exhibit comparable wear performance to high chromium irons.

  16. Wear tests in a hip joint simulator of different CoCrMo counterfaces on UHMWPE

    Energy Technology Data Exchange (ETDEWEB)

    Gonzalez-Mora, V.A.; Hoffmann, M.; Stroosnijder, R. [Institute for Health and Consumer Protection, Joint Research Centre, European Commission, Ispra (Italy); Gil, F.J. [CREB, Dept. Ciencia de Materiales e Ingenieria Metalurgica, ETSEIB, Universidad Politecnica de Cataluna, Av. Diagonal 647, 08028-Barcelona (Spain)], E-mail: francesc.xavier.gil@upc.edu

    2009-01-01

    The objective in this work was to study the effect of different material counterfaces on the Ultra High Molecular Weight Polyethylene (UHMWPE) wear behavior. The materials used as counterfaces were based on CoCrMo: forged with hand polished and mass finished, CoCrMo coating applied on the forged CoCrMo alloy obtained by Physical Vapour Deposition (PVD). A hip joint simulator was designed and built for these studies. The worn surfaces were observed by optical and scanning electron microscopy. The results showed that the hand polished CoCrMo alloy caused the higher UHMWPE wear of the acetabular cups. The CoCrMo coating caused the least UHMWPE wear, while the mass finished CoCrMo alloy caused an intermediate UHMWPE wear. It is shown that the wear rates obtained in this work are closer to clinical studies than to similar hip joints simulator studies.

  17. Heat-Resistance of the Powder Cobalt Alloys Reinforced by Niobium or Titanium Carbide

    OpenAIRE

    Cherepova, T.S.; Dmitrieva, G.P.; V.K. Nosenko

    2016-01-01

    The characteristics of heat-resistance of powder cobalt alloys at 1100 °C were investigated. These alloys were developed for the protection of workers banding shelves GTE blades from wear. The alloys were prepared by hot pressing powders of cobalt, chromium, aluminum, iron and niobium or titanium carbides. The values of heat resistance alloys containing carbides between 30 and 70% (vol.) depend on the type made of carbide alloys: alloys with titanium carbide superior in heat-resistant alloy o...

  18. Effect of Cl on the corrosive wear of AISI 321 stainless steel in ...

    Indian Academy of Sciences (India)

    Unknown

    2002-07-25

    Jul 25, 2002 ... corrosive wear rate, the load bearing capacity of passive film and the relationship between pitting and corrosive wear. Neville and Hodgkiess (1999) made a study of the erosion–corrosion behaviour of two nominally corrosion resistant alloys. The experiments comprised of exposure to an impinging jet of ...

  19. Effect of the Cutting Tool Geometry on the Tool Wear Resistance When Machining Inconel 625

    Directory of Open Access Journals (Sweden)

    Tomáš Zlámal

    2017-12-01

    Full Text Available The paper deals with the design of a suitable cutting geometry of a tool for the machining of the Inconel 625 nickel alloy. This alloy is among the hard-to-machine refractory alloys that cause very rapid wear on cutting tools. Therefore, SNMG and RCMT indexable cutting insert were used to machine the alloy. The selected insert geometry should prevent notch wear and extend tool life. The alloy was machined under predetermined cutting conditions. The angle of the main edge and thus the size and nature of the wear changed with the depth of the material layer being cut. The criterion for determining a more suitable cutting geometry was the tool’s durability and the roughness of the machined surface.

  20. A study on wear behaviour of Al/6101/graphite composites

    Directory of Open Access Journals (Sweden)

    Pardeep Sharma

    2017-03-01

    Full Text Available The current research work scrutinizes aluminium alloy 6101-graphite composites for their mechanical and tribological behaviour in dry sliding environments. The orthodox liquid casting technique had been used for the manufacturing of composite materials and imperilled to T6 heat treatment. The content of reinforcement particles was taken as 0, 4, 8, 12 and 16 wt.% of graphite to ascertain it is prospective as self-lubricating reinforcement in sliding wear environments. Hardness, tensile strength and flexural strength of cast Al6101 metal matrix and manufactured composites were evaluated. Hardness, tensile strength and flexural strength decreases with increasing volume fraction of graphite reinforcement as compared to cast Al6101 metal matrix. Wear tests were performed on pin on disc apparatus to assess the tribological behaviour of composites and to determine the optimum volume fraction of graphite for its minimum wear rate. Wear rate reduces with increase in graphite volume fraction and minimum wear rate was attained at 4 wt.% graphite. The wear was found to decrease with increase in sliding distance. The average co-efficient of friction also reduces with graphite addition and its minimum value was found to be at 4 wt.% graphite. The worn surfaces of wear specimens were studied through scanning electron microscopy. The occurrence of 4 wt.% of graphite reinforcement in the composites can reveal loftier wear possessions as compared to cast Al6101 metal matrix.

  1. Improved corrosion and wear resistance of laser alloyed Zn-Sn-Ti composite coatings on UNS G10150 steel in 0.5 M H2SO4 solution

    CSIR Research Space (South Africa)

    Fatoba, OS

    2016-03-01

    Full Text Available Surface deterioration by corrosion is one of the complications associated with ageing facilities and components especially under some service environments. The research work examines the corrosion behavior of laser alloyed UNS-G10150 steel; coatings...

  2. The influence of solidification rate on solute redistribution and second-phase formation in stainless steel alloys

    Energy Technology Data Exchange (ETDEWEB)

    Elmer, J.W. (Lawrence Livermore National Lab., CA (USA)); Eagar, T.W.; Allen, S.M. (Massachusetts Inst. of Tech., Cambridge, MA (USA))

    1990-05-30

    Many common SS alloy microstructures consist of a mixture of ferrite and austenite phases, however, when these alloys are rapidly resolidified using laser beam (LB) or electron beam (EB) processes, they solidify in the single-phase-austenite or single-phase-ferrite mode. This paper investigates the influence of solidification rate on the reduction, and eventual elimination, of second phases during the rapid solidification of Fe-Ni-Cr alloys. The influence of solidification rate on the ferrite content of these alloys was studied by calculating the dendrite-tip undercooling and then incorporating these results into a solute-redistribution model. The calculations and experiments agree semi-quantitatively, allowing the relative fractions of primary and secondary phases that solidify from the melt to be calculated for a wide range of solidification rates. 7 refs., 1 fig.

  3. Friction and Wear Properties of Cold Gas Dynamic Sprayed α-Al2O3-Al Composite Coatings

    Directory of Open Access Journals (Sweden)

    Jie Wu

    2013-01-01

    Full Text Available Different proportions of α-Al2O3 and pure Al powders were coated onto AZ91D magnesium alloy substrates by cold gas dynamic spray. The microstructure and morphologies of the coatings were observed by scanning electron microscope. The friction and wear properties were tested by a ball-on-disk wear tester. It was found that the interfaces between grains and substrates formed close boundaries. It is revealed that the composite coatings could increase the friction or wear properties of the coatings. It was observed that the wear of coatings was converted from adhesive wear into abrasive wear with α-Al2O3 particles increasing and that the adhesive wear accompanied with abrasive wear would increase the wear rate of coatings.

  4. Laser surface alloying on aluminum and its alloys: A review

    Science.gov (United States)

    Chi, Yiming; Gu, Guochao; Yu, Huijun; Chen, Chuanzhong

    2018-01-01

    Aluminum and its alloys have been widely used in aerospace, automotive and transportation industries owing to their excellent properties such as high specific strength, good ductility and light weight. Surface modification is of crucial importance to the surface properties of aluminum and its alloys since high coefficient of friction, wear characteristics and low hardness have limited their long term performance. Laser surface alloying is one of the most effective methods of producing proper microstructure by means of non-equilibrium solidification which results from rapid heating and cooling. In this paper, the influence of different processing parameters, such as laser power and scanning velocity is discussed. The developments of various material systems including ceramics, metals or alloys, and metal matrix composites (MMCs) are reviewed. The microstructure, hardness, wear properties and other behaviors of laser treated layer are analyzed. Besides, the existing problems during laser surface treatment and the corresponding solutions are elucidated and the future developments are predicted.

  5. Assessment of wear facets produced by the ACTA wear machine

    DEFF Research Database (Denmark)

    Benetti, Ana R; Larsen, Liselotte; Dowling, Adam H

    2016-01-01

    an assessment of the potential of the experimental RBC formulations for clinical usage. CONCLUSION: The 3D technique allowed for the assessment of mean maximum wear depth and mean total volumetric wear which enables tribological analyses of the wear facet and therefore the wear mechanisms operative. Employing...... the 2D profile technique ranks RBC materials in terms of in-vitro wear performance. CLINICAL SIGNIFICANCE: Confidence in the wear volume measurements can only be achieved if the wear facet is analysed with sufficient resolution using a 3D digital measurement technique. However, the employment of 2D...

  6. Effect of Metal Primers on Bond Strength of a Composite Resin to Nickel-Chrome Metal Alloy.

    Science.gov (United States)

    Nima, Gabriel; Ferreira, Paulo Vitor Campos; Paula, Andreia Bolzan de; Consani, Simonides; Giannini, Marcelo

    2017-01-01

    This study evaluated the effects of three metal primers and one multi-mode adhesive system on the shear bond strength (SBS) of a flowable composite resin to nickel-chrome metal alloy (Ni-Cr). Ninety plates were cast from Ni-Cr and divided in nine groups (n=10). The surfaces were sandblasted with Al2O3 and primed with three adhesive primers: Alloy Primer (AP), Universal Primer (TP) and RelyX Ceramic Primer (CP), and a multi-mode adhesive (Scotchbond Universal, SU). The Adper Single Bond Plus (SB) and SU adhesives were also combined with adhesive primers. Control group did not have any surface treatment. The groups were: AP, AP+SB, AP+SU, TP+SB, TP+SU, CP+SB, CP+SU and SU. Composite cylinders were built on alloy surface. After 24 h, half the specimens were subjected to SBS and the other half to thermal cycling before testing. Data were analyzed by two-way ANOVA and Tukey's test (a=0.05). Failure modes were assessed by SEM observation. Higher SBS were obtained with AP and TP combined with adhesives at 24 h and the lowest one for control group. Thermocycling reduced SBS for AP, CP+SU and SU. Combination between TP and SU resulted in the highest SBS after the thermocycling. TP groups showed all types of failures and high incidence of mixed failures. The use of AP and UP metal primers before application of SU and SB adhesive systems increased the SBS of composite to Ni-Cr. These combinations between metal primers and adhesives had the highest SBS after thermocycling.

  7. Distribuição de tensões e resistência mecânica de infraestruturas de Ni-Cr-Ti sobre implantes após soldagem a laser ou TIG

    OpenAIRE

    Brunna Moreira de Farias Pereira

    2011-01-01

    Resumo: O objetivo neste estudo foi avaliar, por meio da análise fotoelástica e teste de resistência à flexão, as técnicas de soldagem a Laser e TIG (Tungsten Inert Gas) na confecção de infraestruturas implantossuportadas de NiCrTi. Três grupos foram formados com 5 amostras cada: infraestruturas fundidas em monobloco, soldadas a Laser ou TIG. O modelo fotoelástico foi confeccionado com resina flexível (Polipox® GIII – Indústria e Comércio Ltda. – SP), a partir da moldagem de transferência de ...

  8. Características de los recubrimientos WC-NiCrBSiFe en función del sistema de proyección térmica

    Directory of Open Access Journals (Sweden)

    Higuera-Hidalgo, V.

    2004-10-01

    Full Text Available WC-NiCrBSiFe coatings are normally used as protection against heat, corrosion and erosion actions encountered in superheater and reheater tubes in power plant boilers. This coating was thermal-spray projected using different procedures (plasma, HVOF and HFPD onto stainless steel specimens. The microstructures, porosities, oxide contents and microhardnesses of the coatings were determined. Thermal fatigue tests under simulative power plant service conditions were conducted in an experimental combustion chamber and, finally, the adhesion between the substrate and the coating layer was evaluated by means of tensile tests.The obtained results are discussed, and special attention was paid to the specific characteristics of the different spraying procedures.

    El material tipo cermet WC-NiCrBSiFe se emplea como elemento protector frente al desgaste, en elementos de calderas de vapor, como son los sobrecalentadores y recalentadores de vapor, donde las condiciones de servicio tan severas (alta temperatura, erosión por cenizas volantes, etc. acortan notablemente la vida útil de los materiales convencionales empleados. En este trabajo se ha realizado la proyección térmica de este recubrimiento por arco plasma no transferido, proyección mediante llama a elevada velocidad (HVOF y proyección por detonación a elevada frecuencia (HFPD. Se determinaron las microestructuras, porosidades, contenidos en óxidos y microdurezas de los distintos recubrimientos obtenidos. También, se llevaron a cabo ensayos de fatiga térmica en condiciones similares a las imperantes en el interior de una caldera, mediante el empleo de un combustor experimental. Finalmente, se determinó la adherencia de las capas a los sustratos receptores, mediante ensayos de tracción. Los resultados obtenidos son discutidos en función de las características específicas de los diferentes sistemas de proyección utilizados.

  9. The welding metallurgy of HASTELLOY alloys C-4, C-22, and C-276

    Science.gov (United States)

    Cieslak, M. J.; Headley, T. J.; Romig, A. D.

    1986-11-01

    The welding metallurgy (solidification and solid state transformations) of HASTELLOY* Alloys C-4, C-22, and C-276 has been determined. Varestraint hot-cracking tests performed on commercial alloys revealed a weldability ranking as follows: C-4 > C-22 > C-276. All alloys would be expected to have good weldability, with Alloy C-4 having a very low hot-cracking tendency, comparable to 304L stainless steel. Microstructures of gas-tungsten-arc welds of these alloys have been characterized by scanning electron microscopy and analytical electron microscopy. Intermetallic secondary solidification constituents have been found associated with weld metal hot cracks in Alloys C-276 and C-22. In Alloy C-276, this constituent is a combination of P and ώ phases, and in Alloy C-22, this constituent is composed of σ, P, and ώ phases. With phase composition data obtained by AEM techniques and available ternary (Ni-Cr-Mo) phase diagrams, an equivalent chemistry model is proposed to account for the microstructures observed in each alloy's weld metal.

  10. Materials corrosion of high temperature alloys immersed in 600C binary nitrate salt.

    Energy Technology Data Exchange (ETDEWEB)

    Kruizenga, Alan Michael; Gill, David Dennis; LaFord, Marianne Elizabeth

    2013-03-01

    Thirteen high temperature alloys were immersion tested in a 60/40 binary nitrate salt. Samples were interval tested up to 3000 hours at 600ÀC with air as the ullage gas. Chemical analysis of the molten salt indicated lower nitrite concentrations present in the salt, as predicted by the equilibrium equation. Corrosion rates were generally low for all alloys. Corrosion products were identified using x-ray diffraction and electron microprobe analysis. Fe-Cr based alloys tended to form mixtures of sodium and iron oxides, while Fe-Ni/Cr alloys had similar corrosion products plus oxides of nickel and chromium. Nickel based alloys primarily formed NiO, with chromium oxides near the oxide/base alloy interface. In625 exhibited similar corrosion performance in relation to previous tests, lending confidence in comparisons between past and present experiments. HA230 exhibited internal oxidation that consisted of a nickel/chromium oxide. Alloys with significant aluminum alloying tended to exhibit superior performance, due formation of a thin alumina layer. Soluble corrosion products of chromium, molybdenum, and tungsten were also formed and are thought to be a significant factor in alloy performance.

  11. EFFECTIVE TOOL WEAR ESTIMATION THROUGH ...

    African Journals Online (AJOL)

    using TiN .coated K20 cemented carbide tool inserts to monitor the tool wear. In the early research, tool wear ... deformation, crack initiation, crack propagation and chipping. Such changes in material behavior will ... the coated carbide experienced rapid tool wear (up to a flank wear land of 0.11 Smm), followed by a slow.

  12. The analysis of mechanism of rhenium-coated tools' wear-resistance rising

    Directory of Open Access Journals (Sweden)

    Daniel Petrosyan

    2017-06-01

    Full Text Available It is proposed to obtain wear-resistant layers on the hard-alloy materials by thermochemical treatment. In the different field of production – mechanical engineering, metallurgy and military technologies, with machine parts demanding high wearproof and corrosion-proof machinery parts on the surfaces of syntheses of diamonds, with metal surface thermal-diffusion with rhenium, to receive diffusion wearing layers for the first time. A method for thermochemical treatment of hard alloy plates has been investigated, allowing to raise the wear-resistance of cutting and mining tools.

  13. Effect of the combination of dithiooctanoate monomers and acidic adhesive monomers on adhesion to precious metals, precious metal alloys and non-precious metal alloys.

    Science.gov (United States)

    Ikemura, Kunio; Kojima, Katsunori; Endo, Takeshi; Kadoma, Yoshinori

    2011-01-01

    This study investigated the effect of the combination of a dithiooctanoate monomer and an acidic adhesive monomer on adhesion to precious metals, precious and non-precious metal alloys. From a selection of four dithiooctanoate monomers and six acidic adhesive monomers, 14 experimental primers containing a combination of 5.0 wt% of a dithiooctanoate monomer and 1.0 wt% of an acidic adhesive monomer in acetone were prepared. Tensile bond strengths (TBSs) of MMA-PMMA/TBBO resin to nine kinds of precious metals, precious metal alloys, and non-precious metal alloys after 2,000 thermal cycles were measured. Results showed that there were no significant differences in TBS among the primers to all the precious and non-precious metal adherends tested (p>0.05). Highest TBS values (46.5-55.8 MPa) for bonding to Au alloy, Au-Ag-Pd alloy, Co-Cr alloy, and Ni-Cr alloy were achieved with the primer which contained 5.0 wt% 10-methacryloyloxydecyl 6,8-dithiooctanoate (10-MDDT) and 1.0 wt% 6-methacryloyloxyhexyl phosphonoacetate (6-MHPA). Therefore, 5.0 wt% 10-MDDT and 1.0 wt% 6-MHPA was determined as the optimal combination for bonding to precious metals, precious and non-precious metal alloys.

  14. Inventory of alloy composition, microstructures and mechanical ...

    African Journals Online (AJOL)

    The mechanical test results show that crankshaft possesses high strength, toughness and hardness and it is case hardened alloy steel while camshaft displays excellent resistance to wear, high brittleness and it is alloy cast Iron. Results also reveal that connecting rod possesses high strength and toughness and it is ...

  15. Effect of heat treatment on strength and abrasive wear behaviour of ...

    Indian Academy of Sciences (India)

    Administrator

    Addition of SiCp as reinforcement in Al6061 alloy system improves its hardness, tensile strength and wear re- sistance. In the present investigation Al6061–SiCp composites was fabricated by liquid metallurgy route with percentages of SiCp varying from 4 wt% to 10 wt% in steps of 2 wt%. The cast matrix alloy and its compo-.

  16. An invitro analysis of elemental release and cytotoxicity of recast nickel-chromium dental casting alloys.

    Science.gov (United States)

    Reddy, Nagam Raja; Abraham, Anandapandian Ponsekar; Murugesan, Krishnan; Matsa, Vasanthakumar

    2011-06-01

    Recasting of the casting alloys affects the composition and elemental release which may have cytotoxic effect different from the pure alloy in the surrounding tissues. An Invitro study was conducted to investigate the elemental release and their cytotoxic effects from commercially available Ni-Cr dental casting alloys, commonly used for fabricating fixed partial dentures. Three Ni-Cr alloys [Wiron 99(A), Ceramet (B), and Hi Nickel CB (C)] were tested. Alloy specimens (disks 3 × 5 mm) were casted and grouped as follows: Group I (A(1)/B(1)/C(1)): 100% pure alloy; Group II (A(2)/B(2)/C(2)): 50% new with 50% recast; and Group III (A(3)/B(3)/C(3)): 100% recast. Disks of each alloy type from each group were transferred to Dulbecco's modified eagle medium and left for 3 days at 37°C in an atmosphere of 5% CO(2). Ni, Cr, Co, Cu and Mo elemental release from metal alloys into culture medium was investigated using Inductively Coupled Plasma Mass Spectrometry. Cytotoxicity was tested using mouse fibroblast cells and MTT Assay. Controls consisted of 6 wells containing cells with no alloy specimens. Data were analyzed by two-way analysis of variance followed by t-test. The total amount of elements released in parts per billion for various casting groups were Group I, A(1)-6.572, B(1)-6.732, C(1)-8.407; Group II, A(2)-22.046, B(2)-26.450, C(2)-29.189; Group III, A(3)-84.554, B(3)-88.359, C(3)-92.264. More amounts of elements were released in Hi Nickel CB than Ceramet and Wiron 99 in all the three test groups. Percentage of viable cells from MTT analysis were Group I, A(1)-62.342, B(1)-61.322 C(1)-60.593, Group II, A(2)-58.699, B(2)-56.494, C(2)-52.688, Group III, A(3)-53.101, B(3)-52.195, C(3)-47.586. The viable cells present in the culture media were more in Wiron 99 than Ceramet and Hi Nickel CB. Elemental release increased with amount of recast alloy. Amongst the three alloys tested Hi Nickel CB had significantly higher elements released compared to Ceramet and Wiron 99

  17. Investigation of austenitic alloys for advanced heat recovery and hot gas cleanup systems

    Energy Technology Data Exchange (ETDEWEB)

    Swindeman, R.W.; Ren, W.

    1996-06-01

    The objective of the research is to provide databases and design criteria to assist in the selection of optimum alloys for construction of components needed to contain process streams in advanced heat recovery and hot-gas cleanup systems. Typical components include: steam line piping and superheater tubing for low emission boilers (600 to 700{degrees}C), heat exchanger tubing for advanced steam cycles and topping cycle systems (650 to 800{degrees}C), foil materials for recuperators, on advanced turbine systems (700 to 750{degrees}C), and tubesheets for barrier filters, liners for piping, cyclones, and blowback system tubing for hot-gas cleanup systems (850 to 1000{degrees}C). The materials being examined fall into several classes, depending on which of the advanced heat recovery concepts is of concern. These classes include martensitic steels for service to 650{degrees}C, lean stainless steels and modified 25Cr-30Ni steels for service to 700{degrees}C, modified 25Cr-20Ni steels for service to 900{degrees}C, and high Ni-Cr-Fe or Ni-Cr-Co-Fe alloys for service to 1000{degrees}C.

  18. Neutron irradiation effects on mechanical properties in SA508 Gr4N high strength low alloy steel

    Energy Technology Data Exchange (ETDEWEB)

    Kim, Minchul; Lee, Kihyoung; Park, Sanggyu; Choi, Kwonjae; Lee, Bongsang [Korea Atomic Energy Research Institute, Nuclear Material Research Div., Daejeon (Korea, Republic of)

    2012-10-15

    The Reactor Pressure Vessel (RPV) is the key component in determining the lifetime of nuclear power plants because it is subject to the significant aging degradation by irradiation and thermal aging, and there is no practical method for replacing that component. Advanced reactors with much larger capacity than current reactor require the usage of higher strength materials inevitably. The SA508 Gr.4N Ni Cr Mo low alloy steel, in which Ni and Cr contents are larger than in conventional RPV steels, could be a promising RPV material offering improved strength and toughness from its tempered martensitic microstructure. For a structural integrity of RPV, the effect of neutron irradiation on the material property is one of the key issues. The RPV materials suffer from the significant degradation of transition properties by the irradiation embrittlement when its strength is increased by a hardening mechanism. Therefore, the potential for application of SA508 Gr.4N steel as the structural components for nuclear power reactors depends on its ability to maintain adequate transition properties against the operating neutron does. However, it is not easy to fine the data on the irradiation effect on the mechanical properties of SA508 Gr.4N steel. In this study, the irradiation embrittlement of SA508 Gr.4N Ni Cr Mo low alloy steel was evaluated by using specimens irradiated in research reactor. For comparison, the variations of mechanical properties by neutron irradiation for commercial SA508 Gr.3 Mn Mo Ni low alloy steel were also evaluated.

  19. Structurally Integrated Coatings for Wear and Corrosion

    Energy Technology Data Exchange (ETDEWEB)

    Beardsley, M. Brad; Sebright, Jason L.

    2008-11-18

    techniques, balanced with overall materials performance. State-of-the-art design and simulation capabilities were used to guide materials and process refinement. Caterpillar was the lead of the multi-partner collaborative project. Specific tasks were performed by the partners base on their unique capabilities. The project team was selected to include leaders in the field of material development, processing, modeling, and material characterization. Specifically, industrial members include the suppliers Deloro Stellite and Powder Alloy Corporation., who provided the experimental alloys and who aided in the development of the costs for the alloys, the Missouri University of Science and Technology and Iowa State University, who provided help in the alloy development and material characterization, QuesTek Innovations, a small company specializing the microstructural modeling of materials, and the DOE laboratories, Oak Ridge National Laboratory and National Energy Technology Laboratory (Albany), who provided unique coating process capability and wear characterization testing. The technologies developed in this program are expected to yield energy savings of about 50% over existing technologies, or 110 trillion BTUs per year by 2020 when fully implemented. Primary applications by Caterpillar are to replace the surface of machine components which are currently carburized and heat treated with new cladding materials with double the wear life. The new cladding technologies will consume less energy than carburizing. Thus, nearly 50% energy savings can be expected as a result from elimination of the heat treat process and the reduce wear of the materials. Additionally, when technologies from this project are applied on titanium or other non-ferrous substrates to make lighter weight, more wear resistant, and more efficient structures, significant fuel savings can be realized. With the anticipated drastic reduction in cost for refining titanium-containing ores, the usage of titanium

  20. Influence of the casting processing route on the corrosion behavior of dental alloys.

    Science.gov (United States)

    Galo, Rodrigo; Rocha, Luis Augusto; Faria, Adriana Claudia; Silveira, Renata Rodrigues; Ribeiro, Ricardo Faria; de Mattos, Maria da Gloria Chiarello

    2014-12-01

    Casting in the presence of oxygen may result in an improvement of the corrosion performance of most alloys. However, the effect of corrosion on the casting without oxygen for dental materials remains unknown. The aim of this study was to investigate the influence of the casting technique and atmosphere (argon or oxygen) on the corrosion behavior response of six different dental casting alloys. The corrosion behavior was evaluated by electrochemical measurements performed in artificial saliva for the different alloys cast in two different conditions: arc melting in argon and oxygen-gas flame centrifugal casting. A slight decrease in open-circuit potential for most alloys was observed during immersion, meaning that the corrosion tendency of the materials increases due to the contact with the solution. Exceptions were the Co-based alloys prepared by plasma, and the Co-Cr-Mo and Ni-Cr-4Ti alloys processed by oxidized flame, in which an increase in potential was observed. The amount of metallic ions released into the artificial saliva solution during immersion was similar for all specimens. Considering the pitting potential, a parameter of high importance when considering the fluctuating conditions of the oral environment, Co-based alloys show the best performance in comparison with the Ni-based alloys, independent of the processing route. Copyright © 2014 Elsevier B.V. All rights reserved.

  1. In situ Raman spectroscopic analysis of surface oxide films on Ni-base alloy/low alloy steel dissimilar metal weld interfaces in high-temperature water

    Science.gov (United States)

    Kim, Jongjin; Choi, Kyung Joon; Bahn, Chi Bum; Kim, Ji Hyun

    2014-06-01

    In situ Raman spectroscopy has been applied to analyze the surface oxide films formed on dissimilar metal weld (DMW) interfaces of nickel-base alloy/low alloy steel under hydrogenated high-temperature water condition. For the analysis of the oxide films under high temperature/pressure aqueous conditions, an in situ Raman spectroscopy system was developed by constructing a hydrothermal cell where the entire optics including the excitation laser and the Raman light collection system were located at the nearest position to the specimen by means of immersion optics. In situ Raman spectra of the DMW interfaces were collected in hydrogenated water condition at different temperatures up to 300 °C. The measured in situ Raman spectra showed peaks of Cr2O3, NiCr2O4 and Fe3O4 at the DMW interface. It is considered that differences in the oxide chemistry originated from the chemical element distribution inside of the DMW interface region.

  2. Effect of plasma welding parameters on the flexural strength of Ti-6Al-4V alloy.

    Science.gov (United States)

    Lyra e Silva, João Paulo; Fernandes Neto, Alfredo Júlio; Raposo, Luís Henrique Araújo; Novais, Veridiana Resende; de Araujo, Cleudmar Amaral; Cavalcante, Luisa de Andrade Lima; Simamoto Júnior, Paulo Cezar

    2012-01-01

    The aim of this study was to assess the effect of different plasma arc welding parameters on the flexural strength of titanium alloy beams (Ti-6Al-4V). Forty Ti-6Al-4V and 10 NiCr alloy beam specimens (40 mm long and 3.18 mm diameter) were prepared and divided into 5 groups (n=10). The titanium alloy beams for the control group were not sectioned or subjected to welding. Groups PL10, PL12, and PL14 contained titanium beams sectioned and welded at current 3 A for 10, 12 or 14 ms, respectively. Group NCB consisted of NiCr alloy beams welded using conventional torch brazing. After, the beams were subjected to a three-point bending test and the values obtained were analyzed to assess the flexural strength (MPa). Statistical analysis was carried out by one-way ANOVA and Tukey's HSD test at 0.05 confidence level. Significant difference was verified among the evaluated groups (pplasma welded groups (p>0.05). The NCB group showed the lowest flexural strength, although it was statistically similar to the PL 14 group (p>0.05). The weld depth penetration was not significantly different among the plasma welded groups (p=0.05). Three representative specimens were randomly selected to be evaluated under scanning electron microcopy. The composition of the welded regions was analyzed by energy dispersive X-ray spectroscopy. This study provides an initial set of parameters supporting the use of plasma welding during fabrication of titanium alloy dental frameworks.

  3. Development of wear-resistant ceramic coatings for diesel engine components

    Energy Technology Data Exchange (ETDEWEB)

    Naylor, M.G.S. (Cummins Engine Co., Inc., Columbus, IN (United States))

    1992-06-01

    The tribological properties of a variety of advanced coating materials have been evaluated under conditions which simulate the piston ring -- cylinder liner environment near top ring reversal in a heavy duty diesel engine. Coated ring'' samples were tested against a conventional pearlitic grey cast iron liner material using a high temperature reciprocating wear test rig. Tests were run with a fresh CE/SF 15W40lubricant at 200 and 350{degrees}C, with a high-soot, engine-tested oil at 200{degrees}C and with no lubrication at 200{degrees}C. For lowest wear under boundary lubricated conditions, the most promising candidates to emerge from this study were high velocity oxy-fuel (HVOF) Cr{sub 3} C{sub 2} - 20% NiCr and WC - 12% Co cermets, low temperature arc vapor deposited (LTAVD) CrN and plasma sprayed chromium oxides. Also,plasma sprayed Cr{sub 2}O{sub 3} and A1{sub 2}O{sub 3}-ZrO{sub 2} materials were found to give excellent wear resistance in unlubricated tests and at extremely high temperatures (450{degrees}C) with a syntheticoil. All of these materials would offer substantial wear reductions compared to the conventional electroplated hard chromium ring facing and thermally sprayed metallic coatings, especially at high temperatures and with high-soot oils subjected to degradation in diesel environments. The LTAVD CrN coating provided the lowest lubricated wear rates of all the materials evaluated, but may be too thin (4 {mu}m) for use as a top ring facing. Most of the coatings evaluated showed higher wear rates with high-soot, engine-tested oil than with fresh oil, with increases of more than a factor of ten in some cases. Generally, metallic materials were found to be much more sensitive to soot/oil degradation than ceramic and cermet coatings. Thus, decreased soot sensitivity'' is a significant driving force for utilizing ceramic or cermet coatings in diesel engine wear applications.

  4. Effect of alloy recasting on the color of opaque porcelain applied on different dental alloy systems.

    Science.gov (United States)

    Yilmaz, Burak; Ozcelik, Tuncer B; Johnston, William M; Kurtulmus-Yilmaz, Sevcan; Company, Andrea M

    2012-12-01

    The effect of different proportions of recast dental alloys on the color of overlying opaque porcelain (OP) is unknown. The purpose of this study was to compare the color of OP applied on 2 different proportions (50% and 100%) of recast alloys with the color of commercially available shade tabs of OP. Six different metal alloy systems (2 base: Metalloy CC, Cr-Co [B-MCC]; Heraenium NA, Ni-Cr [B-HNA]; 3 noble: Cerapall 2, Pd-Au [N-CP2]; Triumph, Pd-Ag [N-T]; V-Deltaloy, Au-Pd [N-VD]; and 1 high-noble: V-Gnathos Plus, Au-Pt [HN-GP]) were selected for the fabrication of disk-shaped specimens (10 mm in diameter, 1 mm in thickness). Each alloy was divided into 2 subgroups: 50% new alloy with 50% recast alloy (n=3) and 100% recast alloy (n=3). OP (B1) was applied (0.1 mm) to all specimens. The color coordinates (L*, a*, b*) of each specimen and the corresponding commercially available OP shade tab (control) were measured with a spectroradiometer, and color differences between specimens and control group were calculated. Data were statistically analyzed (2-way ANOVA, Ryan-Einot-Gabriel-Welsch multiple range test, α=.05). For each alloy, ΔL*(L(control)(-)L(recastalloy)) values for the 2 subgroups were not statistically different from each other. The Δa* and Δb* of different proportions of N-CP2, B-HNA, N-VD, and HN-GP were not statistically different within the alloys. However, the a* values of 100% recast N-T and B-MCC were significantly closer to the a* values of the control group, and the b* values of 50% recast B-MCC were significantly closer to the b* values of the control group (Pvalues for different proportions of alloys were not statistically different. However, color differences did not meet the criterion of clinical acceptability (ΔE=3.46). According to the results of this study, the different proportions (50% and 100%) of recast alloys used have similar effects on the color of OP. Differences between the final color of OP on the recast alloys used and the

  5. CoCr wear particles generated from CoCr alloy metal-on-metal hip replacements, and cobalt ions stimulate apoptosis and expression of general toxicology-related genes in monocyte-like U937 cells

    Energy Technology Data Exchange (ETDEWEB)

    Posada, Olga M., E-mail: O.M.PosadaEstefan@leeds.ac.uk [Biomedical Engineering Department, University of Strathclyde, Wolfson Centre, Glasgow G4 0NW (United Kingdom); Gilmour, Denise [Pure and Applied Chemistry Department, University of Strathclyde, Thomas Graham Building, Glasgow G1 1XL (United Kingdom); Tate, Rothwelle J., E-mail: r.j.tate@strath.ac.uk [Strathclyde Institute for Pharmacy and Biomedical Sciences, University of Strathclyde, Glasgow G4 0RE (United Kingdom); Grant, M. Helen [Biomedical Engineering Department, University of Strathclyde, Wolfson Centre, Glasgow G4 0NW (United Kingdom)

    2014-11-15

    Cobalt-chromium (CoCr) particles in the nanometre size range and their concomitant release of Co and Cr ions into the patients' circulation are produced by wear at the articulating surfaces of metal-on-metal (MoM) implants. This process is associated with inflammation, bone loss and implant loosening and led to the withdrawal from the market of the DePuy ASR™ MoM hip replacements in 2010. Ions released from CoCr particles derived from a resurfacing implant in vitro and their subsequent cellular up-take were measured by ICP-MS. Moreover, the ability of such metal debris and Co ions to induce both apoptosis was evaluated with both FACS and immunoblotting. qRT-PCR was used to assess the effects on the expression of lymphotoxin alpha (LTA), BCL2-associated athanogene (BAG1), nitric oxide synthase 2 inducible (NOS2), FBJ murine osteosarcoma viral oncogene homolog (FOS), growth arrest and DNA-damage-inducible alpha (GADD45A). ICP-MS showed that the wear debris released significant (p < 0.05) amounts of Co and Cr ions into the culture medium, and significant (p < 0.05) cellular uptake of both ions. There was also an increase (p < 0.05) in apoptosis after a 48 h exposure to wear debris. Analysis of qRT-PCR results found significant up-regulation (p < 0.05) particularly of NOS2 and BAG1 in Co pre-treated cells which were subsequently exposed to Co ions + debris. Metal debris was more effective as an inducer of apoptosis and gene expression when cells had been pre-treated with Co ions. This suggests that if a patient receives sequential bilateral CoCr implants, the second implant may be more likely to produce adverse effects than the first one. - Highlights: • Effects of CoCr nanoparticles and Co ions on U937 cells were investigated. • Ions released from wear debris play an important role in cellular response, • Toxicity of Co ions could be related to NO metabolic processes and apoptosis. • CoCr particles were a more effective inducer of apoptosis after cell

  6. The Devil Wears Prada

    African Journals Online (AJOL)

    Adele

    The film is based on the book. The Devil Wears Prada written by Lauren Weisberger, ... image and power driven industry that is haute couture and fashion today. Although Andrea's experience is the main ... creations not fit even for Halloween, designer and brand name jewellery and other fashion accessories. Anything from ...

  7. Comparative wear mapping techniques

    DEFF Research Database (Denmark)

    Alcock, J.; Sørensen, Ole Toft; Jensen, S.

    1996-01-01

    Pin surfaces were analysed by laser profilometry. Two roughness parameters, R(a) and the fractal dimension, were investigated as a first step towards methods of quantitative wear mechanism mapping. Both parameters were analysed for their relationship to the severity and prevalence of a mechanism....

  8. Corrosion and wear in plasma electrosurgical devices

    Science.gov (United States)

    Gaspredes, J.; Ryan, T. P.; Stalder, K. R.; Woloszko, J.

    2017-02-01

    Data were previously reported on studies of the effects of electrical discharges on the corrosion and wear of simple, single-wire test devices immersed in isotonic saline 1 . This work showed that there are a wide variety of mechanisms that can explain various aspects of electrode mass loss, even with very simple electrode geometries and operating conditions. It was found that the electrode material composition played an important role. Subsequently, our studies were expanded to include more realistic device geometries and operating conditions. This paper shows the results of studies on wear characteristics of electrodes made from a variety of highly corrosion resistant metals and alloys, including Waspaloy, Hastelloy, Inconel, Havar, Monel, and other pure metals such as Hafnium. All of these metals underwent wear testing under clinically relevant conditions. Depending on the operating conditions, multiple discrete physical and chemical effects were observed at different locations on the surface of an individual millimeter-scale device electrode. Scanning electron microscope (SEM) micrographs, Energy-dispersive X-ray spectroscopy (EDS) and area loss data will be presented for a variety of test conditions and electrode materials.

  9. Microstructures and properties of aluminum die casting alloys

    Energy Technology Data Exchange (ETDEWEB)

    M. M. Makhlouf; D. Apelian; L. Wang

    1998-10-01

    This document provides descriptions of the microstructure of different aluminum die casting alloys and to relate the various microstructures to the alloy chemistry. It relates the microstructures of the alloys to their main engineering properties such as ultimate tensile strength, yield strength, elongation, fatigue life, impact resistance, wear resistance, hardness, thermal conductivity and electrical conductivity. Finally, it serves as a reference source for aluminum die casting alloys.

  10. Características de los recubrimientos Cr3C2-NiCr en función del sistema de proyección térmica

    Directory of Open Access Journals (Sweden)

    Carriles, J. A.

    2004-04-01

    Full Text Available A Cr3C2-NiCr coating ( 5 y 106 μm., was thermal-spray projected using different procedures (plasma, HVOF and HFPD onto stainless steel specimens. This type of coating is normally used as protection against heat, corrosion and erosion actions encountered in superheater and reheater tubes in power plant boilers. The microstructures, porosities, oxide contents and microhardnesses of the coatings were determined. Thermal fatigue tests under simulative power plant service conditions were conducted in an experimental combustion chamber and, finally, the adhesion between the substrate and the coating layer was evaluated by means of tensile tests. The obtained results are discussed, and special attention was paid to the specific characteristics of the different spraying procedures.El material tipo cermet Cr3C2-NiCr fue empleado como recubrimiento con una granulometría entre 5 y 106 μm., siendo proyectado térmicamente por tres técnicas distintas : proyección por arco plasma no transferido (plasma, proyección mediante llama a elevada velocidad (HVOF y la proyección por detonación a elevada frecuencia (HFPD .Este tipo de recubrimiento es empleado como elemento protector frente al desgaste en elementos de calderas de vapor como son los sobrecalentadores y recalentadores de vapor, en donde las condiciones de servicio tan severas (alta temperatura, erosión por cenizas volantes, etc. acortan notablemente la vida útil de los materiales convencionales empleados.Se determinan las microestructuras, porosidades, contenidos en óxidos y microdurezas de los distintos recubrimientos obtenidos. También se llevaron a cabo ensayos de fatiga térmica similares a las condiciones imperantes en el interior de una caldera mediante el empleo de un combustor experimental. Finalmente fue determinada la adherencia de las capas a los sustratos receptores mediante ensayos de tracción. Los resultados obtenidos son discutidos en función de las características espec

  11. Physico-mechanical properties and prosthodontic applications of Co-Cr dental alloys: a review of the literature

    Science.gov (United States)

    2014-01-01

    Cobalt-Chromium (Co-Cr) alloys are classified as predominantly base-metal alloys and are widely known for their biomedical applications in the orthopedic and dental fields. In dentistry, Co-Cr alloys are commonly used for the fabrication of metallic frameworks of removable partial dentures and recently have been used as metallic substructures for the fabrication of porcelain-fused-to-metal restorations and implant frameworks. The increased worldwide interest in utilizing Co-Cr alloys for dental applications is related to their low cost and adequate physico-mechanical properties. Additionally, among base-metal alloys, Co-Cr alloys are used more frequently in many countries to replace Nickel-Chromium (Ni-Cr) alloys. This is mainly due to the increased concern regarding the toxic effects of Ni on the human body when alloys containing Ni are exposed to the oral cavity. This review article describes dental applications, metallurgical characterization, and physico-mechanical properties of Co-Cr alloys and also addresses their clinical and laboratory behavior in relation to those properties. PMID:24843400

  12. Physico-mechanical properties and prosthodontic applications of Co-Cr dental alloys: a review of the literature.

    Science.gov (United States)

    Al Jabbari, Youssef S

    2014-04-01

    Cobalt-Chromium (Co-Cr) alloys are classified as predominantly base-metal alloys and are widely known for their biomedical applications in the orthopedic and dental fields. In dentistry, Co-Cr alloys are commonly used for the fabrication of metallic frameworks of removable partial dentures and recently have been used as metallic substructures for the fabrication of porcelain-fused-to-metal restorations and implant frameworks. The increased worldwide interest in utilizing Co-Cr alloys for dental applications is related to their low cost and adequate physico-mechanical properties. Additionally, among base-metal alloys, Co-Cr alloys are used more frequently in many countries to replace Nickel-Chromium (Ni-Cr) alloys. This is mainly due to the increased concern regarding the toxic effects of Ni on the human body when alloys containing Ni are exposed to the oral cavity. This review article describes dental applications, metallurgical characterization, and physico-mechanical properties of Co-Cr alloys and also addresses their clinical and laboratory behavior in relation to those properties.

  13. A Combined Brazing and Aluminizing Process for Repairing Turbine Blades by Thermal Spraying Using the Coating System NiCrSi/NiCoCrAlY/Al

    Science.gov (United States)

    Nicolaus, M.; Möhwald, K.; Maier, H. J.

    2017-10-01

    The repair and maintenance of components in the aerospace industry play an increasingly important role due to rising manufacturing costs. Besides welding, vacuum brazing is a well-established repair process for turbine blades made of nickel-based alloys. After the coating of the worn turbine blade has been removed, the manual application of the nickel-based filler metal follows. Subsequently, the hot gas corrosion-protective coating is applied by thermal spraying. The brazed turbine blade is aluminized to increase the hot gas corrosion resistance. The thermal spray technology is used to develop a two-stage hybrid technology that allows shortening the process chain for repair brazing turbine blades and is described in the present paper. In the first step, the coating is applied on the base material. Specifically, the coating system employed here is a layer system consisting of nickel filler metal, NiCoCrAlY and aluminum. The second step represents the combination of brazing and aluminizing of the coating system which is subjected to a heat treatment. The microstructure, which results from the combined brazing and aluminizing process, is characterized and the relevant diffusion processes in the coating system are illustrated. The properties of the coating and the ramifications with respect to actual applications will be discussed.

  14. Comparative Evaluation of Marginal Accuracy of a Cast Fixed Partial Denture Compared to Soldered Fixed Partial Denture Made of Two Different Base Metal Alloys and Casting Techniques: An In vitro Study.

    Science.gov (United States)

    Jei, J Brintha; Mohan, Jayashree

    2014-03-01

    The periodontal health of abutment teeth and the durability of fixed partial denture depends on the marginal adaptation of the prosthesis. Any discrepancy in the marginal area leads to dissolution of luting agent and plaque accumulation. This study was done with the aim of evaluating the accuracy of marginal fit of four unit crown and bridge made up of Ni-Cr and Cr-Co alloys under induction and centrifugal casting. They were compared to cast fixed partial denture (FPD) and soldered FPD. For the purpose of this study a metal model was fabricated. A total of 40 samples (4-unit crown and bridge) were prepared in which 20 Cr-Co samples and 20 Ni-Cr samples were fabricated. Within these 20 samples of each group 10 samples were prepared by induction casting technique and other 10 samples with centrifugal casting technique. The cast FPD samples obtained were seated on the model and the samples were then measured with travelling microscope having precision of 0.001 cm. Sectioning of samples was done between the two pontics and measurements were made, then the soldering was made with torch soldering unit. The marginal discrepancy of soldered samples was measured and all findings were statistically analysed. The results revealed minimal marginal discrepancy with Cr-Co samples when compared to Ni-Cr samples done under induction casting technique. When compared to cast FPD samples, the soldered group showed reduced marginal discrepancy.

  15. Low cycle fatigue of Alloy 690 and welds in a simulated PWR primary water environment

    Energy Technology Data Exchange (ETDEWEB)

    Hong, Jongdae; Cho, Pyungyeon; Jang, Changheui [Korea Advanced Institute of Science and Technology, Daejeon (Korea, Republic of); Cho, Pyungyeon [Khalifa Univ., Abu Dhabi (United Arab Emirates); Kim, Tae Soon; Lee, Yong Sung [Korea Hydro and Nuclear Power Co., Daejeon (Korea, Republic of)

    2013-05-15

    In this study, environmental fatigue tests for these materials were performed and the new prediction model of fatigue life of Alloy 690 and weld in primary water condition was proposed. To evaluate the fatigue life of Alloy 690 and 52M in a PWR environment, low cycle fatigue tests were performed and revised fatigue life prediction models and environmental factor were proposed. With the revised Fen model for Alloy 690 and 52M, the reliability of the fatigue life prediction has been improved. The reduction of low cycle fatigue life of metallic materials in the primary coolant water environments has been the subject of debate between the utility and regulator since 1980s. It became the significant licensing problem since the issue of RG-1.207 by U. S. NRC. The statistical model for the environmental factor, Fen, specified in RG-1.207 was based on the extensive test results accumulated by the ANL and Japanese national program. Of the materials, the limited fatigue life data of Ni-Cr-Fe alloys were used to develop the Fen for the alloys. Furthermore, test data for Alloy 690 and its weld are limited. Considering that Alloy 690 will be extensively used in the new nuclear power plants, additional effort to validate or improve current Fen model is required.

  16. The influence of cooling rate on the ferrite content of stainless steel alloys

    Energy Technology Data Exchange (ETDEWEB)

    Elmer, J.W.; Allen, S.M.; Eagar, T.W.

    1989-03-24

    Electron-beam surface melting was used to rapidly solidify a series of high-purity 59% Fe-Ni-Cr alloys at cooling rates between 7 /degree/C/s and 7.5 /times/ 10/sup 6/ /degree/C/s. The primary solidification mode was identified in each of the resolidified melts using optical metallography; the residual ferrite content was measured using a vibrating sample magnetometer. The cooling rate was shown to dramatically alter the residual ferrite content of these alloys through its influence on the amount of solute redistribution that occurs during solidification and through its subsequent influence on the extent of the solid-state transformation of ferrite. The results show that the solidification mode, cooling rate, and specific alloy composition are equally important, interrelated factors in the prediction of the residual ferrite. The residual ferrite content of primary-austenite solidified alloys decreases with increasing cooling rate whereas the residual ferrite content of primary-ferrite solidified alloys increases with increasing cooling rate. Exceptions to this general behavior occur when: ferrite transforms to austenite by a massive transformation in fully-ferritic-solidified alloys and an alloy changes its mode of solidification from primary-ferrite at low cooling rates to primary-austenite at high cooling rates. 12 refs., 7 figs., 4 tabs.

  17. High specialty stainless steels and nickel alloys for FGD dampers

    Energy Technology Data Exchange (ETDEWEB)

    Herda, W.R.; Rockel, M.B.; Grossmann, G.K. [Krupp VDM GmbH, Werdohl (Germany); Starke, K. [Mannesmann-Seiffert GmbH, Beckum (Germany)

    1997-08-01

    Because of process design and construction, FGD installations normally have bypass ducts, which necessitates use of dampers. Due to corrosion from acid dew resulting from interaction of hot acidic flue gases and colder outside environments, carbon steel cannot be used as construction material under these specific conditions. In the past, commercial stainless steels have suffered by pitting and crevice corrosion and occasionally failed by stress corrosion cracking. Only high alloy specialty super-austenitic stainless steels with 6.5% Mo should be used and considered for this application. Experience in Germany and Europe has shown that with regard to safety and life cycle cost analysis as well as providing a long time warranty, a new specialty stainless steel, alloy 31--UNS N08031--(31 Ni, 27 Cr, 6.5 Mo, 0.2 N) has proven to be the best and most economical choice. Hundreds of tons in forms of sheet, rod and bar, as well as strip (for damper seals) have been used and installed in many FGD installations throughout Europe. Under extremely corrosive conditions, the new advanced Ni-Cr-Mo alloy 59--UNS N06059--(59 Ni, 23 Cr, 16 Mo) should be used. This paper describes qualification and workability of these alloys as pertains to damper applications. Some case histories are also provided.

  18. Improving tribological properties of Ti-5Zr-3Sn-5Mo-15Nb alloy by double glow plasma surface alloying

    Energy Technology Data Exchange (ETDEWEB)

    Guo, Lili; Qin, Lin, E-mail: qinlin@tyut.edu.cn; Kong, Fanyou; Yi, Hong; Tang, Bin

    2016-12-01

    Highlights: • The Mo alloyed layers were successfully prepared on TLM surface by DG-PSA. • The surface microhardness of TLM is remarkably enhanced by Mo alloying. • The TLM samples after Mo alloying exhibit good wettability. • The Mo alloyed TLM samples show excellent tribological properties. - Abstract: Molybdenum, an alloying element, was deposited and diffused on Ti-5Zr-3Sn-5Mo-15Nb (TLM) substrate by double glow plasma surface alloying technology at 900, 950 and 1000 °C. The microstructure, composition distribution and micro-hardness of the Mo modified layers were analyzed. Contact angles on deionized water and wear behaviors of the samples against corundum balls in simulated human body fluids were investigated. Results show that the surface microhardness is significantly enhanced after alloying and increases with treated temperature rising, and the contact angles are lowered to some extent. More importantly, compared to as-received TLM alloy, the Mo modified samples, especially the one treated at 1000 °C, exhibit the significant improvement of tribological properties in reciprocating wear tests, with lower specific wear rate and friction coefficient. To conclude, Mo alloying treatment is an effective approach to obtain excellent comprehensive properties including optimal wear resistance and improved wettability, which ensure the lasting and safety application for titanium alloys as the biomedical implants.

  19. Effect of load on the tribological properties of hypereutectic Al–Si alloy under boundary lubrication conditions

    Science.gov (United States)

    Kumar, Parveen; Wani, M. F.

    2017-11-01

    Researchers reported that the IC engine components (piston, cylinder liner etc) fail due to the friction losses (~45%) and wear losses (~25–40%). So the demand of light weight, low friction and wear resistance alloys increases day by day, which reduces the emission and increases the efficiency of the IC engine. In this connection, tribological tests on hypereutectic Al–25Si alloy were performed using a ball-on-disk configuration under dry and lubricated sliding conditions. Hypereutectic Al–25Si alloy was prepared by rapid solidification process with T6 condition. T6 condition improves the friction, wear and mechanical properties of the alloy. Friction coefficient and wear rate of the alloy was measured under high loads ranging from 100 to 300 N. It was found that the friction coefficient (COF) and wear rate of hypereutectic Al–25Si alloy/steel tribo pair increased with increase in load. Significant reduction in COF and wear rate was accomplished with SAE20W50 engine oil and Si particles act as solid lubricant. Optical microscope, 3D surface profilometer and scanning electron microscope (SEM) coupled with an energy dispersive spectrometer (EDS) were used for characterization the worn surface morphologies. The morphology, size and distribution of high Si particles due to its fabrication process caused the improvements in COF and wear rate under lubricated conditions. Adhesive wear, abrasive wear and plastic deformation acted as the dominant wear mechanism for hypereutectic Al–25Si alloy.

  20. Effects of alloying element contents on the toughness and transition behavior in the SA508 Gr. 4N Ni-Mo-Cr low alloy steels

    Energy Technology Data Exchange (ETDEWEB)

    Lee, Ki Hyoung; Park, Sang Gyu; Wee, Dang Moon [KAIST, Daejeon (Korea, Republic of); Kim, Min Chul; Lee, Bong Sang [Korea Atomic Energy Research Institute, Daejeon (Korea, Republic of)

    2009-05-15

    Low alloy steels used as materials for reactor pressure vessels (RPVs) determine the safety and the life span of reactors. Currently, SA508 Gr.3 low alloy steel is generally used for RPV materials. But, for larger capacity and long-term durability of the next generation RPVs, materials that have much better properties are needed, such as strength, toughness and irradiation resistance. SA508 Gr.4N low alloy steel shows good mechanical properties due to high Ni and Cr contents in comparison with the currently used reactor pressure vessel steels. Materials for RPVs suffer a decrease of toughness due to an embrittlement of the materials by neutron irradiation, especially in ferritic steels. This toughness loss causes an increase in the transition temperature, and then a brittle fracture could occur. Therefore, for an integrity assessment of low alloy steels as RPVs, an accurate evaluation of the transition behavior is needed, such as fracture and impact toughness. In this study, the toughness and transition behavior of SA 508 Gr.4N low alloy steels, which have different Ni, Cr and Mo, were evaluated in the transition region. And the applicability of the test results for Master-Curve method was assessed. Additionally, differences between influences of alloying elements contents on Charpy impact toughness and fracture toughness were discussed in terms of microstructural features.

  1. Internal nitridation of nickel-base alloys; Innere Nitrierung von Nickelbasis-Legierungen

    Energy Technology Data Exchange (ETDEWEB)

    Krupp, U.; Christ, H.J. [Siegen Univ. (Gesamthochschule) (Germany). Inst. fuer Werkstofftechnik

    1998-12-31

    The chromuim concentration is the crucial variable in nitridation processes in nickel-base alloys. Extensive nitridation experiments with various specimen alloys of the system Ni-Cr-Al-Ti have shown that the Cr itself starts to form nitrides as from elevated initial concentrations of about 10 to 20 weight%, (depending on temperature), but that lower concentrations have an earlier effect in that they induce a considerable increase in the N-solubility of the nickel-base alloys. This causes an accelerated nitridation attack on the alloying elements Ti and Al. Apart from experimental detection and analysis, the phenomenon of internal nitridation could be described as well by means of a mathematical model calculating the diffusion with the finite-differences method and determining the precipitation thermodynamics by way of integrated equilibrium calculations. (orig./CB) [Deutsch] Im Verlauf der Hochtemperaturkorrosion von Nickelbasis-Superlegierungen kann durch beanspruchungsbedingte Schaedigungen der Oxiddeckschicht ein Verlust der Schutzwirkung erfolgen und als Konsequenz Stickstoff aus der Atmosphaere in den Werkstoff eindringen. Der eindiffundierende Stickstoff bildet vor allem mit den Legierungselementen Al, Cr und Ti Nitridausscheidungen, die zu einer relativ rasch fortschreitenden Schaedigung fuehren koennen. Eine bedeutende Rolle bei diesen Nitrierungsprozessen in Nickelbasislegierungen spielt die Cr-Konzentration in der Legierung. So ergaben umfangreiche Nitrierungsexperimente an verschiedenen Modellegierungen des Systems Ni-Cr-Al-Ti, dass Cr zwar selbst erst ab Ausgangskonzentrationen von ca. 10-20 Gew.% (abhaengig von der Temperatur) Nitride bildet, allerdings bereits bei geringen Konzentrationen die N-Loeslichkeit von Nickelbasis-Legierungen entscheidend erhoeht. Dies hat zur Folge, dass es zu einem beschleunigten Nitrierungsangriff auf die Legierungselemente Ti und Al kommt. Neben den experimentellen Untersuchungen konnte das Phaenomen der inneren

  2. Synthesis and characterization of Ni60-hBN high temperature self-lubricating anti-wear composite coatings on Ti6Al4V alloy by laser cladding

    Science.gov (United States)

    Lu, Xiao-Long; Liu, Xiu-Bo; Yu, Peng-Cheng; Qiao, Shi-Jie; Zhai, Yong-Jie; Wang, Ming-Di; Chen, Yao; Xu, Dong

    2016-04-01

    Ni60-hBN composite coatings with varying hBN content were prepared on Ti6Al4V substrates by laser cladding. The composite coatings with no cracks and few pores are bonded metallurgically with the substrates. The phase composition and microstructure of the composite coatings were investigated. The tribological properties of the composite coatings were evaluated under dry sliding wear test conditions at 20 °C, 300 °C and 600 °C, respectively. The microhardness gradually increased from the bottom to the top of the coating and increased with increasing of hBN content. The laser clad Ni60-10%hBN coating exhibits excellent tribological behavior at high temperatures (300 °C and 600 °C).

  3. The Structure And Properties Of Mixed Welded Joints Made Of X10NiCrAlTi32-21 And X6CrNiMoTi17-12-2 Steels

    Directory of Open Access Journals (Sweden)

    Sieczkowski K.

    2015-09-01

    Full Text Available This paper describes the welding technology applied for mixed joints of tubes made of austenitic steels in the X10NiCrAlTi32-21 and X6CrNiMoTi17-12-2 grades. One made a butt joint and a multi-run joint, with the inert gas welding method and a non-consumable electrode. The mechanical properties were tested in the following scope: static tensile test, bending test from the side of the face and from the side of the root, impact test of the joint and hardness measurements. The tests were supplemented by the assessment of the macrostructure and microstructure of the joint. The performed non-destructive and structural tests did not reveal any welding imperfections, and the mechanical test results confirmed high properties of the welded joint. On this basis, the joint was classified into the “B” quality level according to PN EN ISO 5817. The mechanical and structural test results constitute the basis for qualification of the welding technology according to PN EN ISO 15614.

  4. Design of a Nickel-Based Bond-Coat Alloy for Thermal Barrier Coatings on Copper Substrates

    Directory of Open Access Journals (Sweden)

    Torben Fiedler

    2014-11-01

    Full Text Available To increase the lifetime of rocket combustion chambers, thermal barrier coatings (TBC may be applied on the copper chamber wall. Since standard TBC systems used in gas turbines are not suitable for rocket-engine application and fail at the interface between the substrate and bond coat, a new bond-coat material has to be designed. This bond-coat material has to be chemically compatible to the copper substrate to improve the adhesion and needs a coefficient of thermal expansion close to that of copper to reduce thermal stresses. One approach to achieve this is to modify the standard NiCrAlY alloy used in gas turbines by adding copper. In this work, the influence of copper on the microstructure of NiCrAlY-alloys is investigated with thermodynamical calculations, optical microscopy, SEM, EDX and calorimetry. Adding copper leads to the formation of a significant amount of \\(\\beta\\ and \\(\\alpha\\ Reducing the aluminum and chromium content leads furthermore to a two-phase fcc microstructure.

  5. Effect of ageing treatment on wear properties and electrical ...

    Indian Academy of Sciences (India)

    Administrator

    Prior to solid solution heat treatment at 920°C and ageing at 470°C, 500°C and 530°C for 1 h, 2 h and 3 h, respectively, the prepared ... Cu–Cr–Zr; wear; ageing treatment; electrical conductivity. 1. Introduction. Cu–Cr–Zr alloys are used ..... tion coefficient in dry sliding conditions is the formation of oxide layer on the contact ...

  6. Features wear nodes mechanization wing aircraft operating under dynamic loads

    Directory of Open Access Journals (Sweden)

    А.М. Хімко

    2009-03-01

    Full Text Available  The conducted researches of titanic alloy ВТ-22 at dynamic loading with cycled sliding and dynamic loading in conditions of rolling with slipping. It is established that roller jamming in the carriage increases wear of rod of mechanization of a wing to twenty times. The optimum covering for strengthening wearied sites and restoration of working surfaces of wing’s mechanization rod is defined.

  7. Study on improved tribological properties by alloying copper to CP-Ti and Ti-6Al-4V alloy.

    Science.gov (United States)

    Wang, Song; Ma, Zheng; Liao, Zhenhua; Song, Jian; Yang, Ke; Liu, Weiqiang

    2015-12-01

    Copper alloying to titanium and its alloys is believed to show an antibacterial performance. However, the tribological properties of Cu alloyed titanium alloys were seldom studied. Ti-5Cu and Ti-6Al-4V-5Cu alloys were fabricated in the present study in order to further study the friction and wear properties of titanium alloys with Cu additive. The microstructure, composition and hardness were characterized using X-ray diffraction (XRD), scanning electron microscopy (SEM), transmission electron microscope (TEM) and hardness tester. The tribological behaviors were tested with ZrO2 counterface in 25% bovine serum using a ball-on-disc tribo-tester. The results revealed that precipitations of Ti2Cu intermetallic compounds appeared in both Ti-5Cu and Ti-6Al-4V-5Cu alloys. The tribological results showed an improvement in friction and wear resistance for both Ti-5Cu and Ti-6Al-4V-5Cu alloys due to the precipitation of Ti2Cu. The results also indicated that both CP-Ti and Ti-5Cu behaved better wear resistance than Ti-6Al-4V and Ti-6Al-4V-5Cu due to different wear mechanisms when articulated with hard zirconia. Both CP-Ti and Ti-5Cu revealed dominant adhesive wear with secondary abrasive wear mechanism while both Ti-6Al-4V and Ti-6Al-4V-5Cu showed severe abrasive wear and cracks with secondary adhesive wear mechanism due to different surface hardness integrated by their microstructures and material types. Copyright © 2015 Elsevier B.V. All rights reserved.

  8. Effect of molybdenum on the microstructure and wear resistance of Fe-based hardfacing coatings

    Energy Technology Data Exchange (ETDEWEB)

    Wang, X.H. [School of Materials Science and Engineering, Shandong University, Jinan 250061 (China)], E-mail: xinhongwang@sdu.edu.cn; Han, F. [Department of Mechanical and Electrical Engineering, College of Weifang, Weifang 261021 (China); Liu, X.M.; Qu, S.Y.; Zou, Z.D. [School of Materials Science and Engineering, Shandong University, Jinan 250061 (China)

    2008-08-20

    Fe-based hardfacing alloys containing molybdenum compound have been deposited on AISI 1020 steel substrates by shield manual arc welding (SMAW) process. The effect of Mo on the microstructure and wear resistance of the Fe-based hardfacing alloys were investigated by means of X-ray diffraction, optical microscopy, scanning electron microscopy (SEM) and electron probe microanalysis, as well as wear test. The results indicated that cuboidal and rod-type complex carbides were synthesized in the lath martensite matrix. The fraction of carbides in hardfacing layer increased with an increasing of Mo content. The hardfacing layer with good cracking resistance and wear resistance could be obtained when the amounts of Fe-Mo was controlled within a range of 3-4 wt.%. The improvement of hardness and wear resistance of the hardfacing layers attributed to the formation of Mo{sub 2}C carbide and the solution strengthening of Mo.

  9. Microstructure and wear resistance of high chromium cast iron containing niobium

    Directory of Open Access Journals (Sweden)

    Zhang Zhiguo

    2014-05-01

    Full Text Available In the paper, the effect of niobium addition on the microstructure, mechanical properties and wear resistance of high chromium cast iron has been studied. The results show that the microstructure of the heat-treated alloys is composed of M7C3 and M23C6 types primary carbide, eutectic carbide, secondary carbide and a matrix of martensite and retained austenite. NbC particles appear both inside and on the edge of the primary carbides. The hardness of the studied alloys maintains around 66 HRC, not significantly affected by the Nb content within the selected range of 0.48%-0.74%. The impact toughness of the alloys increases with increasing niobium content. The wear resistance of the specimens presents little variation in spite of the increase of Nb content under a light load of 40 N. However, when heavier loads of 70 and 100 N are applied, the wear resistance increases with increasing Nb content.

  10. Effect of Heat Treatment on the Abrasive Wear Behavior of High Chromium Iron under Dry Sliding Condition

    Directory of Open Access Journals (Sweden)

    A.A. Ayeni

    2012-06-01

    Full Text Available The effect of heat treatment on the abrasive wear behavior of high chromium cast iron (NF253AHT under dry sliding condition has been investigated. Rectangular cross sectioned samples of the alloy were produced by sand casting. After casting, the samples were machined to equal dimensions of 50 mm x 15 mm x 10 mm and heat treated by annealing, hardening and tempering. Abrasive wear tests were carried out on the samples using the pin-on-disc wear test. The tests were carried out under restricted values of speed, load and time. Within this limit, the hardened sample displayed a superior wear resistance, while the annealed sample displayed the weakest wear resistance. A graphical model (wear map displaying all the wear regimes of the alloy, which may serve as a wear predictive tool was subsequently developed from the results of the wear tests. With the exception of the as-cast and annealed specimen, all other specimens (hardened and tempered have functioned adequately in wear prone environment, but with different degree of effectiveness. Hence, the hardened and tempered samples can be used in shot blast equipments and in the grinding of minerals.

  11. Experimental investigation on erosive wear behaviour of plasma spray coated stainless steel

    Science.gov (United States)

    Girisha, K. G.; Sreenivas Rao, K. V.; Anil, K. C.; Sanman, S.

    2017-04-01

    Slurry erosion is an implicit problem in many engineering industrial components such as ore carrying pipelines, slurry pumps and extruders. Even the water turbine blades are subjected to erosive wear when the water contains considerable amount of silt. In the present study, Al2O3-40%TiO2 powder particles of average particle size of 50 micrometer were deposited on EN56B martenistic stainless steel by atmospheric plasma spray technique. Ni/Cr was pre coated to work as bond coat for good adhesion between coating and the substrate material. A coating thickness of 200 micrometer was achieved. Coated and un-coated substrates were subjected to slurry erosion test as per ASTM G-119 standard. Slurry erosion test rig was used to evaluate the erosion properties at room temperature condition by varying the spindle speed. Scanning electron microphotographs were taken before and after the slurry erosion test. Microstructures reveal uniform distribution of coating materials. Eroded surface shows lip, groove, and crater formation and dense coating resulting in less porosity. Micro hardness test was evaluated and reported. EDX analysis confirms the presence of Al, Ti and O2 particles. It was observed that, Al2O3-40%TiO2 coated substrates exhibit superior erosion resistance as compared to un-coated substrates due to higher hardness and less coating porosity.

  12. Investigating Corrosion, Wear Resistance and Friction of AA5454-O Series after its Severe Deformation by Rolling

    Directory of Open Access Journals (Sweden)

    Sinan SEZEK

    2017-02-01

    Full Text Available AA5454-O is an easily wrought, or in other words, a ductile aluminium alloy, however, its mechanical properties are inferior as compared to those of other alloys. The change taking place in corrosion resistance of AA5454-O alloy as a result of its severe plastic deformation (SPD by rolling has been investigated in this study. It has been observed that significant changes occurred in abrasion wear and corrosion resistances of AA5454-O alloy, which was severely deformed up to 80 % by rolling process. Corrosion resistance of the alloy that was severely deformed by rolling has increased. The effect of deformation rate on corrosion has been investigated by applying potentiodynamic test whereas on the other hand such change has been evidenced also through corrosion test. It has been observed that friction coefficient of severely deformed AA5454-O alloy varied by around 10 %, and that, associated with such change, its wear resistance also increased considerably. It has been determined that, as a result of severe deformation by rolling, hardness values rose in areas where the alloy was in contact with rolling surface. In this study, wear resistance of severely deformed alloy has been investigated as well. It has been observed that deformation value contributed positively to the increase in wear resistance.DOI: http://dx.doi.org/10.5755/j01.ms.23.1.14650

  13. The Structural Evolution and Segregation in a Dual Alloy Ingot Processed by Electroslag Remelting

    Directory of Open Access Journals (Sweden)

    Yu Liu

    2016-12-01

    Full Text Available The structural evolution and segregation in a dual alloy made by electroslag remelting (ESR was investigated by various analytical techniques. The results show that the macrostructure of the ingot consists of two crystallization structures: one is a quite narrow, fine, equiaxed grain region at the edge and the other is a columnar grain region, which plays a leading role. The typical columnar structure shows no discontinuity between the CrMoV, NiCrMoV, and transition zones. The average secondary arm-spacing is coarsened from 35.3 to 49.2 μm and 61.5 μm from the bottom to the top of the ingot. The distinctive features of the structure are attributed to the different cooling conditions during the ESR process. The Ni, Cr, and C contents markedly increase in the transition zone (TZ and show a slight increase from the bottom to the top and from the surface to the center of the ESR ingot due to the partition ratios, gravity segregation, the thermal buoyancy flow, the solutal buoyancy flow, and the inward Lorentz force. Less dendrite segregation exists in the CrMoV zone and the transition zone due to a stronger cooling rate (11.1 and 4.5 °C/s and lower Cr and C contents. The precipitation of carbides was observed in the ingot due to a lower solid solubility of the carbon element in the α phase.

  14. Tribology and surface topography of Al-10Cu-Fe alloy produced by rheocasting process

    Science.gov (United States)

    Sankara Rao, L.; Jha, A. K.; Ojha, S. N.

    2017-09-01

    In the present investigation, Al-10Cu-Fe alloys were produced by rheocasting process at different mechanical stirring speeds. These castings were poured into a metallic mould at a temperature of 620 °C i.e. in the semi-solid state. The resultant microstructures and wear properties were compared with a conventional metal mould cast alloy. The rheocast alloys have shown better mechanical (ultimate tensile strength and hardness) and wear properties as compared to metal mould cast alloy. Moreover, rheocast alloy which was produced at 1200 rpm stirring speed exhibited enhanced wear and mechanical properties as compared to other rheocast alloys. The improved wear rate for this alloy may be attributed to finer grain size and the nearly-spherical morphology of the primary α-phase. The metal mould cast and rheocast alloy at 400 rpm have shown adhesive wear. Whereas, other rheocast alloys have displayed microcutting abrasion. The noticeable decrease in the average roughness for 3 m s-1 sliding velocity was observed as compared to the 1 m s-1. In addition, the average roughness value of the 1200 rpm stirred alloy is lower than that of the alloy produced at 800 rpm stirring speed.

  15. Wear of Steel and Ti6Al4V Rollers in Vacuum

    Science.gov (United States)

    Krantz, Timothy L.; Shareef, Iqbal

    2012-01-01

    This investigation was prompted by results of a qualification test of a mechanism to be used for the James Webb Space Telescope. Post-test inspections of the qualification test article revealed some loose wear debris and wear of the steel rollers and the mating Ti6Al4V surfaces. An engineering assessment of the design and observations from the tested qualification unit suggested that roller misalignment was a controlling factor. The wear phenomena were investigated using dedicated laboratory experiments. Tests were done using a vacuum roller rig for a range of roller misalignment angles. The wear in these tests was mainly adhesive wear. The measured wear rates were highly correlated to the misalignment angle. For all tests with some roller misalignment, the steel rollers lost mass while the titanium rollers gained mass indicating strong adhesion of the steel with the titanium alloy. Inspection of the rollers revealed that the adhesive wear was a two-way process as titanium alloy was found on the steel rollers and vice versa. The qualification test unit made use of 440F steel rollers in the annealed condition. Both annealed 440F steel rollers and hardened 440C rollers were tested in the vacuum roller rig to investigate possibility to reduce wear rates and the risk of loose debris formation. The 440F and 440C rollers had differing wear behaviors with significantly lesser wear rates for the 440C. For the test condition of zero roller misalignment, the adhesive wear rates were very low, but still some loose debris was formed

  16. High-temperature tribological behaviors of a Cr-Si co-alloyed layer on TA15 alloy

    Directory of Open Access Journals (Sweden)

    Haifeng Lu

    2017-04-01

    Full Text Available A Cr-Si co-alloyed layer was successfully deposited on TA15 alloy by the double glow plasma surface technology to improve its poor wear resistance at elevated temperature. The microstructure, composition, and phase structure of the layer were investigated by SEM, EDS, and XRD. The tribological behaviors of the Cr-Si co-alloyed layer at 20 °C and 500 °C were analyzed in details. The results indicated that the friction coefficient and wear rate of the Cr-Si co-alloyed layer at 20 °C and 500 °C were much lower than those of the substrate, which was due to higher hardness and superior elastic modulus. This layer may become an approach to effectively improving the wear resistance of TA15 alloy at elevated temperature.

  17. Development of High Strength Low Alloy Steel for Nuclear Reactor Vessel

    Energy Technology Data Exchange (ETDEWEB)

    Lee, B. S.; Kim, M. C.; Yoon, J. H; Choi, K. J.; Kim, J. M.; Hong, J. H.

    2013-11-15

    SA508 Gr. 4N Ni-Cr-Mo low alloy steel has an improved strength and fracture toughness, compared to commercial low alloy steels such as SA508 Gr. 3 Mn-Mo-Ni low alloy steel. In this study, the microstructural observation and baseline test were carried out using SA508 Gr. 4N model alloy of 1 ton scale. Thermal embrittlement and neutron irradiation embrittlement behaviors of SA508 Gr. 4N model alloy were also evaluated. The yield strength of 540MPa, Charpy transition temperature, T{sub 41J} of -132 .deg. C, Reference temperature, T{sub 0} of -146 .deg. C, and RT{sub NDT} of -105 .deg. C were obtained from large scale SA508 Gr. 3 low alloy steel. Effect of alloy elements on thermal embrittlement was carefully evaluated and embrittlement mechanism was characterized using small scale model alloys with various alloy composition. Neutron irradiation behavior at high fluence level up to 1.5x10{sup 20} n/cm{sup 2} corresponding over 80 years operation of RPV were investigated using irradiated samples from research reactor 'HANARO'. The irradiation embrittlement behavior of SA508 Gr. 4N model alloy was similar to that of commercial RPV steel. However, after neutron irradiation up to 1.3x10{sup 20} n/cm{sup 2}, SA508 Gr. 4N model alloy shows lower transition temperature(T{sub 41J} = -63 .deg. C) than unirradiated commercial RPV steel because it has a superior initial toughness.

  18. Development of Combinatorial Methods for Alloy Design and Optimization

    Energy Technology Data Exchange (ETDEWEB)

    Pharr, George M.; George, Easo P.; Santella, Michael L

    2005-07-01

    The primary goal of this research was to develop a comprehensive methodology for designing and optimizing metallic alloys by combinatorial principles. Because conventional techniques for alloy preparation are unavoidably restrictive in the range of alloy composition that can be examined, combinatorial methods promise to significantly reduce the time, energy, and expense needed for alloy design. Combinatorial methods can be developed not only to optimize existing alloys, but to explore and develop new ones as well. The scientific approach involved fabricating an alloy specimen with a continuous distribution of binary and ternary alloy compositions across its surface--an ''alloy library''--and then using spatially resolved probing techniques to characterize its structure, composition, and relevant properties. The three specific objectives of the project were: (1) to devise means by which simple test specimens with a library of alloy compositions spanning the range interest can be produced; (2) to assess how well the properties of the combinatorial specimen reproduce those of the conventionally processed alloys; and (3) to devise screening tools which can be used to rapidly assess the important properties of the alloys. As proof of principle, the methodology was applied to the Fe-Ni-Cr ternary alloy system that constitutes many commercially important materials such as stainless steels and the H-series and C-series heat and corrosion resistant casting alloys. Three different techniques were developed for making alloy libraries: (1) vapor deposition of discrete thin films on an appropriate substrate and then alloying them together by solid-state diffusion; (2) co-deposition of the alloying elements from three separate magnetron sputtering sources onto an inert substrate; and (3) localized melting of thin films with a focused electron-beam welding system. Each of the techniques was found to have its own advantages and disadvantages. A new and very

  19. Electrochemical and corrosion behavior of two chromium dental alloys in artificial bioenvironments

    Directory of Open Access Journals (Sweden)

    Banu Alexandra

    2017-01-01

    Full Text Available The purpose of this study is to compare the corrosion and tarnish behavior of NiCrMo and CoCrMo cast dental alloys in artificial bio environments. The cobalt chromium alloys are known and used in dentistry for many years, but its difficult machinability because of the strength and hardness, is an argument for scientists to study alternative materials with comparable biocompatibility. On the other hand, for dentistry devices beside corrosion behavior is important the aesthetic so, the used alloys have to preserve their shining and do not stain. The corrosion resistance has been evaluated using the Atomic mass spectroscopy method for ion release determination, the anodic polarization curves and the open circuit potential – time monitoring for corrosion behavior evaluation and optical microscopy for the structure analysis. The tarnish tendency of alloys was estimated using the method of cyclic immersion with frequency of 10 seconds for each minute during 72 hours in Na2S containing solution. The most important conclusion is that the alloys are comparable from corrosion and tarnish point of view, but we recommend to use the nickel base alloy only for orthodontic devices implanted for short periods of time, because of higher quantity of released ions.

  20. Does the casting mode influence microstructure, fracture and properties of different metal ceramic alloys?

    Science.gov (United States)

    Bauer, José Roberto de Oliveira; Grande, Rosa Helena Miranda; Rodrigues-Filho, Leonardo Eloy; Pinto, Marcelo Mendes; Loguercio, Alessandro Dourado

    2012-01-01

    The aim of the present study was to evaluate the tensile strength, elongation, microhardness, microstructure and fracture pattern of various metal ceramic alloys cast under different casting conditions. Two Ni-Cr alloys, Co-Cr and Pd-Ag were used. The casting conditions were as follows: electromagnetic induction under argon atmosphere, vacuum, using blowtorch without atmosphere control. For each condition, 16 specimens, each measuring 25 mm long and 2.5 mm in diameter, were obtained. Ultimate tensile strength (UTS) and elongation (EL) tests were performed using a Kratos machine. Vickers Microhardness (VM), fracture mode and microstructure were analyzed by SEM. UTS, EL and VM data were statistically analyzed using ANOVA. For UTS, alloy composition had a direct influence on casting condition of alloys (Wiron 99 and Remanium CD), with higher values shown when cast with Flame/Air (p casting condition" influenced the EL and VM results, generally presenting opposite results, i.e., alloy with high elongation value had lower hardness (Wiron 99), and casting condition with the lowest EL values had the highest VM values (blowtorch). Both factors had significant influence on the properties evaluated, and prosthetic laboratories should select the appropriate casting method for each alloy composition to obtain the desired property.

  1. EFFECT OF SOLUTIONIZING ON DRY SLIDING WEAR OF AL2024-BERYL METAL MATRIX COMPOSITE

    Directory of Open Access Journals (Sweden)

    Abdul Sharief

    2012-12-01

    Full Text Available In the present investigation, Al2024–Beryl particulate composites were fabricated by stir casting by varying the weight percentage of beryl particulates from 0 wt% to 10 wt% in steps of 2 wt%. The cast Al2024 alloy and its composites have been subjected to solutionizing treatment at a temperature of 495°C for 2 hrs, followed by ice quenching. Microstructural studies were carried out to determine the nature of the structure. The Brinell hardness test was conducted on both the Al2024 alloy and its composites before and after solutionizing. Pin-on disc wear tests were conducted to examine the wear behavior of the Al2024 alloy and its composites. Sliding wear tests were conducted at various applied loads, sliding velocities and sliding distances. The results reveal that the wear rate of the composites is lower than that of the matrix alloy. The wear rate increased with an increasing applied load and sliding distance, and decreased with increasing sliding velocity.

  2. A Multi-Stage Wear Model for Grid-to-Rod Fretting of Nuclear Fuel Rods

    Energy Technology Data Exchange (ETDEWEB)

    Blau, Peter Julian [ORNL

    2014-01-01

    The wear of fuel rod cladding against the supporting structures in the cores of pressurized water nuclear reactors (PWRs) is an important and potentially costly tribological issue. Grid-to-rod fretting (GTRF), as it is known, involves not only time-varying contact conditions, but also elevated temperatures, flowing hot water, aqueous tribo-corrosion, and the embrittling effects of neutron fluences. The multi-stage, closed-form analytical model described in this paper relies on published out-of-reactor wear and corrosion data and a set of simplifying assumptions to portray the conversion of frictional work into wear depth. The cladding material of interest is a zirconium-based alloy called Zircaloy-4, and the grid support is made of a harder and more wear-resistant material. Focus is on the wear of the cladding. The model involves an incubation stage, a surface oxide wear stage, and a base alloy wear stage. The wear coefficient, which is a measure of the efficiency of conversion of frictional work into wear damage, can change to reflect the evolving metallurgical condition of the alloy. Wear coefficients for Zircaloy-4 and for a polyphase zirconia layer were back-calculated for a range of times required to wear to a critical depth. Inputs for the model, like the friction coefficient, are taken from the tribology literature in lieu of in-reactor tribological data. Concepts of classical fretting were used as a basis, but are modified to enable the model to accommodate the complexities of the PWR environment. Factors like grid spring relaxation, pre-oxidation of the cladding, multiple oxide phases, gap formation, impact, and hydrogen embrittlement are part of the problem definition but uncertainties in their relative roles limits the ability to validate the model. Sample calculations of wear depth versus time in the cladding illustrate how GTRF wear might occur in a discontinuous fashion during months-long reactor operating cycles. A means to account for grid/rod gaps

  3. Wear of polymers and composites

    CERN Document Server

    Abdelbary, Ahmed

    2015-01-01

    In the field of tribology, the wear behaviour of polymers and composite materials is considered a highly non-linear phenomenon. Wear of Polymers and Composites introduces fundamentals of polymers and composites tribology. The book suggests a new approach to explore the effect of applied load and surface defects on the fatigue wear behaviour of polymers, using a new tribometer and thorough experiments. It discusses effects of surface cracks, under different static and cyclic loading parameters on wear, and presents an intelligent algorithm, in the form of a neural network, to map the relations

  4. Friction and wear calculation methods

    CERN Document Server

    Kragelsky, I V; Kombalov, V S

    1981-01-01

    Friction and Wear: Calculation Methods provides an introduction to the main theories of a new branch of mechanics known as """"contact interaction of solids in relative motion."""" This branch is closely bound up with other sciences, especially physics and chemistry. The book analyzes the nature of friction and wear, and some theoretical relationships that link the characteristics of the processes and the properties of the contacting bodies essential for practical application of the theories in calculating friction forces and wear values. The effect of the environment on friction and wear is a

  5. Mechanical modelling of tooth wear.

    Science.gov (United States)

    Karme, Aleksis; Rannikko, Janina; Kallonen, Aki; Clauss, Marcus; Fortelius, Mikael

    2016-07-01

    Different diets wear teeth in different ways and generate distinguishable wear and microwear patterns that have long been the basis of palaeodiet reconstructions. Little experimental research has been performed to study them together. Here, we show that an artificial mechanical masticator, a chewing machine, occluding real horse teeth in continuous simulated chewing (of 100 000 chewing cycles) is capable of replicating microscopic wear features and gross wear on teeth that resemble wear in specimens collected from nature. Simulating pure attrition (chewing without food) and four plant material diets of different abrasives content (at n = 5 tooth pairs per group), we detected differences in microscopic wear features by stereomicroscopy of the chewing surface in the number and quality of pits and scratches that were not always as expected. Using computed tomography scanning in one tooth per diet, absolute wear was quantified as the mean height change after the simulated chewing. Absolute wear increased with diet abrasiveness, originating from phytoliths and grit. In combination, our findings highlight that differences in actual dental tissue loss can occur at similar microwear patterns, cautioning against a direct transformation of microwear results into predictions about diet or tooth wear rate. © 2016 The Author(s).

  6. Wear-dependent specific coefficients in a mechanistic model for turning of nickel-based superalloy with ceramic tools

    Directory of Open Access Journals (Sweden)

    López de Lacalle Luis Norberto

    2017-09-01

    Full Text Available Difficult to cut materials such as nickel and titanium alloys are used in the aeronautical industry, the former alloys due to its heat-resistant behavior and the latter for the low weight - high strength ratio. Ceramic tools made out alumina with reinforce SiC whiskers are a choice in turning for roughing and semifinishing workpiece stages. Wear rate is high in the machining of these alloys, and consequently cutting forces tends to increase along one operation.

  7. Backside Wear Analysis of Retrieved Acetabular Liners with a Press-Fit Locking Mechanism in Comparison to Wear Simulation In Vitro

    Directory of Open Access Journals (Sweden)

    Ana Laura Puente Reyna

    2016-01-01

    Full Text Available Backside wear due to micromotion and poor conformity between the liner and its titanium alloy shell may contribute to the high rates of retroacetabular osteolysis and consequent aseptic loosening. The purpose of our study was to understand the wear process on the backside of polyethylene liners from two acetabular cup systems, whose locking mechanism is based on a press-fit cone in combination with a rough titanium conical inner surface on the fixation area. A direct comparison between in vitro wear simulator tests (equivalent to 3 years of use and retrieved liners (average 13.1 months in situ was done in order to evaluate the backside wear characteristics and behavior of these systems. Similar wear scores between in vitro tested and retrieved liners were observed. The results showed that this locking mechanism did not significantly produce wear marks at the backside of the polyethylene liners due to micromotion. In all the analyzed liners, the most common wear modes observed were small scratches at the cranial fixation zone directly below the rough titanium inner surface of the shell. It was concluded that most of the wear marks were produced during the insertion and removal of the liner, rather than during its time in situ.

  8. Mechanical and wear behaviour of steel chips reinforced Zn27Al composites

    Directory of Open Access Journals (Sweden)

    Kenneth Kanayo ALANEME

    2016-12-01

    Full Text Available The mechanical and wear behaviour of Zn27Al alloy reinforced with steel machining chips (an industrial waste was investigated. Two step stir casting process was used to produce the Zn27Al based composites consisting of 5, 7.5 and 10 wt.% of the steel machining chips while unreinforced Zn27Al alloy and a composition consisting of 5 wt.% alumina were also prepared as control samples. Microstrutural analysis; mechanical and wear behaviour were assessed for these composites. The results show that the hardness and wear resistance of the composites increased with increase in weight percent of the steel chips from 5 to 10 wt.%. The UTS, strain to fracture, and the fracture toughness were however highest for the 5 wt.% steel chips reinforced composite grade; and decreased with increase in the weight percent of the steel chips from 5 to 10 wt.%. Generally the Zn27Al alloy based composites reinforced with steel machining chips, exhibited superior mechanical and wear properties in comparison to the unreinforced Zn27Al alloy and the 5 wt.% alumina reinforced Zn27Al alloy composite.

  9. Limiting oxygen concentration for extinction of upward spreading flames over inclined thin polyethylene-insulated NiCr electrical wires with opposed-flow under normal- and micro-gravity

    KAUST Repository

    Hu, Longhua

    2016-10-02

    Materials, such as electrical wire, used in spacecraft must pass stringent fire safety standards. Tests for such standards are typically performed under normal gravity conditions and then extended to applications under microgravity conditions. The experiments reported here used polyethylene (PE)-insulated (thickness of 0.15 mm) Nichrome (NiCr)-core (diameter of 0.5 mm) electrical wires. Limiting oxygen concentrations (LOC) at extinction were measured for upward spreading flame at various forced opposed-flow (downward) speeds (0−25 cm/s) at several inclination angles (0−75°) under normal gravity conditions. The differences from those previously obtained under microgravity conditions were quantified and correlated to provide a reference for the development of fire safety test standards for electrical wires to be used in space exploration. It was found that as the opposed-flow speed increased for a specified inclination angle (except the horizontal case), LOC first increased, then decreased and finally increased again. The first local maximum of this LOC variation corresponded to a critical forced flow speed resulted from the change in flame spread pattern from concurrent to counter-current type. This critical forced flow speed correlated well with the buoyancy-induced flow speed component in the wire\\'s direction when the flame base width along the wire was used as a characteristic length scale. LOC was generally higher under the normal gravity than under the microgravity and the difference between the two decreased as the opposed-flow speed increases, following a reasonably linear trend at relatively higher flow speeds (over 10 cm/s). The decrease in the difference in LOC under normal- and microgravity conditions as the opposed-flow speed increases correlated well with the gravity acceleration component in the wire\\'s direction, providing a measure to extend LOC determined by the tests under normal gravity conditions (at various inclination angles and opposed

  10. Investigation of austenitizing temperature on wear behavior of austempered gray iron (AGI)

    Science.gov (United States)

    Sarkar, T.; Sutradhara, G.

    2016-09-01

    This study is about finding the effect of austenitizing temperature on microstructure and wear behavior of copper alloyed austempered gray iron (AGI), and then comparing it with an as- cast (solidified) state. Tensile and wear tests specimens are prepared from as-cast gray iron material, and austenitized at different temperatures and then austempered at a fixed austempering temperature. Resulting microstructures are characterized through optical microscopy, scanning electron microscope (SEM) and X-Ray diffraction. Wear test is carried out using a block-on-roller multi-tribotester with sliding speed of 1.86 m/sec. In this investigation, wear behavior of all these austempered materials are determined and co-related with the micro structure. Hence the wear surface under scanning electron microscope showed that wear occurred mainly due to adhesion and delamination under dry sliding condition. The test results indicate that the austenitizing temperature has remarkable effect on resultant micro structure and wear behavior of austempered materials. Wear behavior is also found to be dependent on the hardness, tensile strength, austenite content and carbon content in austenite. It is shown that coarse ausferrite micro structure exhibited higher wear depth than fine ausferrite microstructure.

  11. Dry Sliding Friction and Wear Studies of Fly Ash Reinforced AA-6351 Metal Matrix Composites

    Directory of Open Access Journals (Sweden)

    M. Uthayakumar

    2013-01-01

    Full Text Available Fly ash particles are potentially used in metal matrix composites due to their low cost, low density, and availability in large quantities as waste by-products in thermal power plants. This study describes multifactor-based experiments that were applied to research and investigation on dry sliding wear system of stir-cast aluminum alloy 6351 with 5, 10, and 15 wt.% fly ash reinforced metal matrix composites (MMCs. The effects of parameters such as load, sliding speed, and percentage of fly ash on the sliding wear, specific wear rate, and friction coefficient were analyzed using Grey relational analysis on a pin-on-disc machine. Analysis of variance (ANOVA was also employed to investigate which design parameters significantly affect the wear behavior of the composite. The results showed that the applied load exerted the greatest effect on the dry sliding wear followed by the sliding velocity.

  12. Tool Wear Analysis due to Machining In Super Austenitic Stainless Steel

    Directory of Open Access Journals (Sweden)

    Polishetty Ashwin

    2017-01-01

    Full Text Available This paper presents tool wear study when a machinability test was applied using milling on Super Austenitic Stainless Steel AL6XN alloy. Eight milling trials were performed under two cutting speeds, 100 m/min and 150 m/min, combined with two feed rates at 0.1mm/tooth and 0.15 mm/tooth and two depth of cuts at 2 mm and 3 mm. An Alicona 3D optical surface profilometer was used to scan cutting inserts flank and rake face areas for wear. Readings such as maximum and minimum deviations were extracted and used to analyse the outcomes. Results showed various types of wear were generated on the tool rake and flank faces. The common formed wear was the crater wear. The formation of the build-up edge was observed on the rake face of the cutting tool.

  13. Effects of sintering temperatures on microstructure and wear resistance of iron-silica composite

    Science.gov (United States)

    Amir, Adibah; Mamat, Othman

    2015-07-01

    Ceramic particle reinforced into metal base matrix composite has been reported to produce higher strength and wear resistance than its alloys because the ceramic phases can strongly resist abrasion. In this study the iron matrix was reinforced with two compositions of 20 and 25 wt. % fine silica particles. The compacts were produced by using powder metallurgy fabrication technique and sintered at three sintering temperatures: 1000, 1100 and 1200°C. Effects of various sintering temperatures on microstructures and the composite's wear resistance were evaluated via optical and SEM microscopy. Both compositions were also subjected to ball-on-disk wear test. The results showed the reinforcement weight fraction of 20 wt.% of silica and sintering temperature at 1100°C exhibited better result, in all aspects. It possessed higher mechanical properties, it's microstructure revealed most intact reinforcing region and it displayed higher wear resistance during wear test.

  14. Pure mechanical wear loss measurement in corrosive wear

    Indian Academy of Sciences (India)

    Unknown

    Abstract. The method for the measurement of the pure mechanical wear loss for 321 stainless steel, 1045 steel and pure iron in the study of the synergy between corrosion and wear was studied. The methods studied included the measurement in distilled water, by cathodic protection and by adding inhibitor KI, and all were.

  15. Wear characteristics in a two-body wear test.

    Science.gov (United States)

    Wassell, R W; McCabe, J F; Walls, A W

    1994-07-01

    A previous report compared spherical steatite (ceramic enamel substitute) abraders with those of natural enamel in a two-body wear test. The wear rates and coefficients of friction of the two abraders against various composites and an amalgam were well correlated although the wear rates were slightly higher with steatite. This report investigates the characteristics of the worn abrader and specimen surfaces. Scanning electron microscopy and laser profilometry were used. Similar wear characteristics were found for the two types of abraders. Adhesive wear was evident for the amalgam, Dispersalloy (Johnson & Johnson), and the heat/pressure-cured microfill composite, Isosit (Ivoclar-Vivadent). Abrasion was seen with the hybrid composite, Occlusin (ICI), and, to a lesser extent, the microfill composite, Heliomolar (Ivoclar-Vivadent). The appearance of the worn small particle hybrid composite, Brilliant Dentin (Coltène), suggested that fatigue and delamination were involved. Laser profilometry showed that the hybrid composites caused much greater wear to the abraders than either the microfill composites or amalgam. The Ra values of the worn abraders and specimens were similar, suggesting conformal contact between them and endorsing the well controlled conditions of the wear test. The results of this and other publications suggest that steatite can be used as an alternative to enamel in performing two-body wear tests on dental composites. This should help significantly in materials evaluation and development.

  16. Pure mechanical wear loss measurement in corrosive wear

    Indian Academy of Sciences (India)

    The method for the measurement of the pure mechanical wear loss for 321 stainless steel, 1045 steel and pure iron in the study of the synergy between corrosion and wear was studied. The methods studied included the measurement in distilled water, by cathodic protection and by adding inhibitor KI, and all were ...

  17. Influence of preoxidation on high temperature corrosion of a Ni-based alloy under conditions relevant to biomass firing

    DEFF Research Database (Denmark)

    Okoro, Sunday Chukwudi; Montgomery, Melanie; Jappe Frandsen, Flemming

    2017-01-01

    . Complementary characterization methods were employed to study samples after preoxidation as well as after corrosion exposure. The oxides obtained by the preoxidation treatments protected the alloy during corrosion exposure at 560 °C for a period of 168 h. In contrast, non-preoxidized samples suffered corrosion...... attack and formed porous non-protective oxides containing the alloying elements, Ni, Cr, Ti and Al. The influence of the preoxidation layers on the corrosion mechanism is discussed.......Development of corrosion resistant materials in biomass fired power plants demands specific attention since the condensation of deposits rich in KCl on heat exchanger surfaces induces severe corrosion attack, which is different from corrosion in traditional coal fired plants. Therefore, the ability...

  18. Effect of Co on Discontinuous Precipitation Transformation with TCP Phase in Ni-based Alloy Containing Re

    Science.gov (United States)

    Shi, Qianying; An, Ning; Huo, Jiajie; Zheng, Yunrong; Feng, Qiang

    2017-05-01

    The effect of Co on discontinuous precipitation (DP) transformation involving the formation of topologically close-packed (TCP) phase was investigated in three Ni-Cr-Re model alloys containing different levels of Co. One typical TCP phase, σ, was generated within DP cellular colonies along the migrating grain boundaries in experimental alloys during aging treatment. As a result of the increased solubility of Re in the γ matrix and enlarged interlamellar spacing of σ precipitates inside of growing DP colonies, Co addition suppressed the formation of σ phase and associated DP colonies. This study suggests that Co could potentially serve as a microstructural stabilizer in Re-containing Ni-base superalloys, which provides an alternative method for the composition optimization of superalloys.

  19. Wear of Spheroidal Graphite Cast Irons for Tractor Drive Train Components

    Energy Technology Data Exchange (ETDEWEB)

    Beltowski, Mark F [ORNL; Blau, Peter Julian [ORNL; Qu, Jun [ORNL

    2009-01-01

    The study was prompted by a desire to improve the wear resistance of power transmission components in rear axle drives on commercial farm tractors. Reciprocating wear tests were conducted under lubricated and non-lubricated conditions on three spheroidal cast irons which varied in strength and hardness (designated GGG450, GGG600, and GGG700). Hemispherically-tipped steel pins (designed 42CrMoS4/ 41CrS4) were used as the sliders. Except for the test duration, test procedures were similar to those described in ASTM Standard Test Method G133 for linearly-reciprocating sliding. Among the three cast irons tested, the harder and stronger the alloy, the lower was its wear rate. Wear factors were approximately four orders of magnitude lower for experiments lubricated in fresh, fully-formulated lubricating oil. There was a linear relationship between Brinell hardness of the alloys and the negative logarithm of the wear factors that were expressed in (mm3/N-m). Wear of lubricated test pins was not measurable due to the presence of deposits; however under non-lubricated sliding, the ratio of the wear of the flat specimen to that of the pin decreased as the hardness of the flat specimens approached that of the pin specimen.

  20. Mechanical properties and the microstructure of the plasma-sprayed ZrO2Y2O3 / ZrO2Y2O3CoNiCrAlY / CoNiCrAlY coating / Механические характеристики и микроструктура покрытий ZrO2Y2O3 / ZrO2Y2O3CoNiCrAlY / CoNiCrAlY, нанесенных воздушно-плазменным напылением / Mehaničke osobine i mikrostruktura plazma naprskane prevlake ZrO2Y2O3 / ZrO2Y2O3CoNiCrAIY/ CoNiCrAIY

    Directory of Open Access Journals (Sweden)

    Mihailo R. Mrdak

    2017-01-01

    Full Text Available ZrO2 stabilized with Y2O3 has superior and excellent physical properties compared to other modern ceramic materials. Due to its high biocompatibility, ZrO2 ceramics in the ZrO2 - Y2O3 system is widely used as a biomaterial in orthopedic surgery. ZrO2 - Y2O3 ceramics is widely applied in the production of the head of the hip, knee prosthesis, temporary holders, and more. ZrO2 is used for a total hip replacement (THR, for an artificial knee joint as well as for the application and development of other medical devices. In order to use ZrO2Y2O3 ceramics (YSZ in biomedical substrates, it is necessary to deposit coating layers without defects. For the purpose of the deposition of a ZrO28wt.%Y2O3 ceramic coating with the best structural properties, the ZrO2Y2O3 / ZrO2Y2O3CoNiCrAlY / CoNiCrAlY coating system was tested. For financial reasons, the deposition was performed on a steel substrate by applying a CoNiCrAlY bond coating, which does not affect the structure and functionality of the ZrO2Y2O3 ceramic layer. The structure of the layers was tested by the method of light microscopy, and the surface of the upper ZrO28wt.%Y2O3 ceramic coating was tested by the method of scanning electron microscopy SEM. The obtained characteristics showed that the porosity content in the ceramic layer was not high and that micropores were uniformly distributed. The mechanical properties of the layers were assessed by testing microhardness using the method HV0.3 and tensile bond strength using tensile testing. The values of the microhardness of the ZrO28wt.%Y2O3 coating were satisfactory as well as the tensile bond strength of the coating system. / Керамика ZrO2 стабилизированная оксидом иттрия Y2O3 обладает наилучшими характеристиками по сравнению с иными современными керамическими материалами. Благодаря высокому