14 CFR 33.27 - Turbine, compressor, fan, and turbosupercharger rotors.

Science.gov (United States)

2010-01-01

... 14 Aeronautics and Space 1 2010-01-01 2010-01-01 false Turbine, compressor, fan, and... Turbine, compressor, fan, and turbosupercharger rotors. (a) Turbine, compressor, fan, and... affect turbine, compressor, fan, and turbosupercharger rotor structural integrity will not be exceeded in...

Gas turbine engine with three co-axial turbine rotors in the same gas-stream

Energy Technology Data Exchange (ETDEWEB)

Kronogaard, S.O.

1978-06-01

A gas turbine engine with three coaxial rotors in the same gas passage designed for automative purposes is described. The first turbine rotor is rather small and does not supply all the power for compression at full load. It could be made from ceramic materials. The second rotor is mounted on a tubular axle and used for propulsion through a planetary gear. The third rotor is also mounted on a separate tubular axle and is used for driving auxillary machines pumps, i.e., generator, heat exchanger, etc.. It also delivers, through a thin shaft inside the second axle, extra power to the compressor, at full load. This turbine also rotates the vehicle stands still, if the second turbine is locked. The second and third turbines are rotating in opposite directions. Shaft bearings are air-stream supported. The turbine housing is made from light metal with internal surfaces in contact with gas or air and are covered with a layer of ceramics.

Report on the achievements in fiscal 1998. Hydrogen utilizing international clean energy system technology (WE-NET). Subtask 8. Development of hydrogen combustion turbine (development of major components such as turbine blades and rotors); 1998 nendo suiso riyo kokusai clean energy system gijutsu (WE-NET). 8. Suiso nensho turbine no kaihatsu (turbine yoku, rotor nado shuyo kosei kiki no kaihatsu)

Energy Technology Data Exchange (ETDEWEB)

NONE

1999-03-01

The present research and development is intended to establish the fundamental technologies required to develop a pilot plant, by investigating development of such major component devices as turbine blades and rotors in a hydrogen combustion turbine. In the turbine moving and stator blade cooling technology, it is intended to achieve the power plant efficiency of 60% (based on HHV) as established in the interim evaluation performed in fiscal 1996. Therefore, the necessary element tests, detailed blade design, and partial fabrication were moved forward on the three kinds of the selected blade cooling systems as the cooling systems that can deal with the steam temperature condition as high as 1,700 degrees C. Fiscal 1998 will execute the design and fabrication of test blades and testing devices for blade cooling evaluation tests to be performed at Tashiro Township in Akita Prefecture. At the same time, evaluation and selection will be made on the three kinds of the cooling blades. In the rotor cooling technology, for the purpose of analyzing the rolling-in phenomenon of steam in the main turbine flow, a method will be developed to analyze rotor disk cavity temperatures based on CFD, the basic sealing conditions based thereon will be discussed, and generalization will be made on the rotor cooling technology. (NEDO)

Inverse Design of Single- and Multi-Rotor Horizontal Axis Wind Turbine Blades using Computational Fluid Dynamics

OpenAIRE

Moghadassian, Behnam; Sharma, Anupam

2017-01-01

A method for inverse design of horizontal axis wind turbines (HAWTs) is presented in this paper. The direct solver for aerodynamic analysis solves the Reynolds Averaged Navier Stokes (RANS) equations, where the effect of the turbine rotor is modeled as momentum sources using the actuator disk model (ADM); this approach is referred to as RANS/ADM. The inverse problem is posed as follows: for a given selection of airfoils, the objective is to find the blade geometry (described as blade twist an...

Optimization of wind turbine rotors

Energy Technology Data Exchange (ETDEWEB)

Nygaard, Tor Anders

1999-07-01

The Constrained Steepest Descent method has been applied to the optimization of wind turbine rotors through the development of a numerical model. The model consists of an optimization kernel, an aerodynamic model, a structural dynamic model of a rotating beam, and a cost model for the wind turbine. The cost of energy is minimized directly by varying the blade design, the rotational speed and the resulting design of the drive-train and tower. The aerodynamic model is a combination of a fast engineering model based on strip-theory and two and three-dimensional Euler solvers. The two-dimensional Euler solver is used for generation of pre-stall airfoil data. Comparisons with experimental data verify that the engineering model effectively approximates non-stalled flow, except at the blade tip. The three-dimensional Euler solver is in good agreement with the experimental data at the tip, and is therefore a useful supplement for corrections of the tip-loss model, and evaluation of an optimized design. The structural dynamic model evaluates stresses and deformations for the blade. It is based on constitutive relations for a slender beam that are solved with the equations of motions using a finite-difference method. The cost model evaluates the design change of the wind turbine and the resulting costs that occur when a change in blade design modifies the blade mass and the overall forces. The cost model is based on engineering design rules for the drive-train and tower. The model was applied using a Danish 600 kW wind turbine as a reference. Two rotors were optimized using traditional NACA airfoils and a new low-lift airfoil family developed specifically for wind turbine purposes. The cost of energy decreased four percent for the NACA rotor, and seven percent for the low-lift rotor. Optimizations with a high number of degrees of freedom show that a designer has considerable flexibility in choosing some primary parameters such as rated power and rotor diameter, if the rest

Flow-driven simulation on variation diameter of counter rotating wind turbines rotor

Directory of Open Access Journals (Sweden)

Littik Y. Fredrika

2018-01-01

Full Text Available Wind turbines model in this paper developed from horizontal axis wind turbine propeller with single rotor (HAWT. This research aims to investigating the influence of front rotor diameter variation (D1 with rear rotor (D2 to the angular velocity optimal (ω and tip speed ratio (TSR on counter rotating wind turbines (CRWT. The method used transient 3D simulation with computational fluid dynamics (CFD to perform the aerodynamics characteristic of rotor wind turbines. The counter rotating wind turbines (CRWT is designed with front rotor diameter of 0.23 m and rear rotor diameter of 0.40 m. In this research, the wind velocity is 4.2 m/s and variation ratio between front rotor and rear rotor (D1/D2 are 0.65; 0.80; 1.20; 1.40; and 1.60 with axial distance (Z/D2 0.20 m. The result of this research indicated that the variation diameter on front rotor influence the aerodynamics performance of counter rotating wind turbines.

Design and Optimization Method of a Two-Disk Rotor System

Science.gov (United States)

Huang, Jingjing; Zheng, Longxi; Mei, Qing

2016-04-01

An integrated analytical method based on multidisciplinary optimization software Isight and general finite element software ANSYS was proposed in this paper. Firstly, a two-disk rotor system was established and the mode, humorous response and transient response at acceleration condition were analyzed with ANSYS. The dynamic characteristics of the two-disk rotor system were achieved. On this basis, the two-disk rotor model was integrated to the multidisciplinary design optimization software Isight. According to the design of experiment (DOE) and the dynamic characteristics, the optimization variables, optimization objectives and constraints were confirmed. After that, the multi-objective design optimization of the transient process was carried out with three different global optimization algorithms including Evolutionary Optimization Algorithm, Multi-Island Genetic Algorithm and Pointer Automatic Optimizer. The optimum position of the two-disk rotor system was obtained at the specified constraints. Meanwhile, the accuracy and calculation numbers of different optimization algorithms were compared. The optimization results indicated that the rotor vibration reached the minimum value and the design efficiency and quality were improved by the multidisciplinary design optimization in the case of meeting the design requirements, which provided the reference to improve the design efficiency and reliability of the aero-engine rotor.

Effects of increasing tip velocity on wind turbine rotor design.

Energy Technology Data Exchange (ETDEWEB)

Resor, Brian Ray [Sandia National Lab. (SNL-NM), Albuquerque, NM (United States); Maniaci, David Charles [Sandia National Lab. (SNL-NM), Albuquerque, NM (United States); Berg, Jonathan Charles [Sandia National Lab. (SNL-NM), Albuquerque, NM (United States); Richards, Phillip William [Sandia National Lab. (SNL-NM), Albuquerque, NM (United States)

2014-05-01

A reduction in cost of energy from wind is anticipated when maximum allowable tip velocity is allowed to increase. Rotor torque decreases as tip velocity increases and rotor size and power rating are held constant. Reduction in rotor torque yields a lighter weight gearbox, a decrease in the turbine cost, and an increase in the capacity for the turbine to deliver cost competitive electricity. The high speed rotor incurs costs attributable to rotor aero-acoustics and system loads. The increased loads of high speed rotors drive the sizing and cost of other components in the system. Rotor, drivetrain, and tower designs at 80 m/s maximum tip velocity and 100 m/s maximum tip velocity are created to quantify these effects. Component costs, annualized energy production, and cost of energy are computed for each design to quantify the change in overall cost of energy resulting from the increase in turbine tip velocity. High fidelity physics based models rather than cost and scaling models are used to perform the work. Results provide a quantitative assessment of anticipated costs and benefits for high speed rotors. Finally, important lessons regarding full system optimization of wind turbines are documented.

Redesign of steam turbine rotor blades and rotor packages – Environmental analysis within systematic eco-design approach

International Nuclear Information System (INIS)

Baran, Jolanta

2016-01-01

Highlights: • Systematic approach to eco-design of steam turbine rotor blades was applied. • Eco-innovative solutions are based on structural and technological change. • At the stage of detailed design the variants were analyzed using LCA. • Main achieved benefits: energy and material savings, lower environmental impact. • Benefits related to the possible scale of the solution practical application. - Abstract: Eco-design of steam turbine blades could be one of the possibilities of decreasing the environmental impact of energy systems based on turbines. The paper investigates the eco-design approach to elaboration of the rotor blades and packages. The purpose is to present the course of eco-design of the rotor blades and the rotor packages taking account of eco-design assumptions, solutions and the concept itself. The following eco-design variants of the rotor blades and the rotor packages are considered: elements of the rotor blades made separately (baseline variant of the rotor blades); elements of the rotor blades made of one piece of material; blades in packages made separately and welded (baseline variant of the rotor packages); packages milled as integral elements. At the stage of detailed design, the Life Cycle Assessment (LCA) is performed in relation to a functional unit – the rotor blades and packages ready for installation in a steam turbine, which is the stage of the turbine. The obtained results indicate that eco-innovative solutions for the turbine blades and packages could be achieved through structural and technological changes. Applying new solutions of the rotor blades may produce the following main benefits: 3.3% lower use of materials, 29.4% decrease in energy consumption at the manufacturing stage, 7.7% decrease in the environmental impact in the life cycle. In relation to the rotor packages, the following main benefits may be achieved: 20.5% lower use of materials, 25.0% decrease in energy consumption at the production stage, 16

A Novel Dual-Rotor Turbine for Increased Wind Energy Capture

International Nuclear Information System (INIS)

Rosenberg, A; Selvaraj, S; Sharma, A

2014-01-01

Horizontal axis wind turbines suffer from aerodynamic inefficiencies in the blade root region (near the hub) due to several non-aerodynamic constraints. Aerodynamic interactions between turbines in a wind farm also lead to significant loss of wind farm efficiency. A new dual-rotor wind turbine (DRWT) concept is proposed that aims at mitigating these two losses. A DRWT is designed that uses an existing turbine rotor for the main rotor, while the secondary rotor is designed using a high lift-to-drag ratio airfoil. Reynolds Averaged Navier- Stokes computational fluid dynamics simulations are used to optimize the design. Large eddy simulations confirm the increase energy capture potential of the DRWT. Wake comparisons however do not show enhanced entrainment of axial momentum

Composite turbine bucket assembly

Science.gov (United States)

Liotta, Gary Charles; Garcia-Crespo, Andres

2014-05-20

A composite turbine blade assembly includes a ceramic blade including an airfoil portion, a shank portion and an attachment portion; and a transition assembly adapted to attach the ceramic blade to a turbine disk or rotor, the transition assembly including first and second transition components clamped together, trapping said ceramic airfoil therebetween. Interior surfaces of the first and second transition portions are formed to mate with the shank portion and the attachment portion of the ceramic blade, and exterior surfaces of said first and second transition components are formed to include an attachment feature enabling the transition assembly to be attached to the turbine rotor or disk.

SMART wind turbine rotor. Data analysis and conclusions

Energy Technology Data Exchange (ETDEWEB)

Berg, Jonathan Charles; Barone, Matthew Franklin; Yoder, Nathanael C.

2014-01-01

The Wind Energy Technologies department at Sandia National Laboratories has developed and field tested a wind turbine rotor with integrated trailing-edge flaps designed for active control of the rotor aerodynamics. The SMART Rotor project was funded by the Wind and Water Power Technologies Office of the U.S. Department of Energy (DOE) and was conducted to demonstrate active rotor control and evaluate simulation tools available for active control research. This report documents the data post-processing and analysis performed to date on the field test data. Results include the control capability of the trailing edge flaps, the combined structural and aerodynamic damping observed through application of step actuation with ensemble averaging, direct observation of time delays associated with aerodynamic response, and techniques for characterizing an operating turbine with active rotor control.

The fracture mechanics of steam turbine electron beam welded rotors

International Nuclear Information System (INIS)

Coulon, P.A.

1987-01-01

Increased steam turbine unit ratings presupposes that steelmakers are capable of manufacturing larger and larger rotor components. However, there are few steelmakers in the world capable of manufacturing monobloc rotors for high rated turbines, which limits the choice of supplier. Most nuclear turbine rotors have a composite arrangement and are made either by shrinking discs on a shaft or using elements welded together. Those in favour of welding have applied a classical socalled ''submerged'' method using a filler metal. However welding can also be performed by using an Electron Beam in a vacuum room without a filler metal. This technique has many advantages: mechanical characteristics of the joint are identical to those of the base material after tempering without heat affected zones. Moreover, parts are only very slightly deformed during welding. Two steam turbine rotors have been produced in this way. This paper described the destructive tests carried out in the four Electron Beam (EB) welds (two on each rotor)

Corrosion cracking of rotor steels of steam turbines

International Nuclear Information System (INIS)

Melekhov, R.K.; Litvintseva, E.N.

1994-01-01

Results of investigation of stress corrosion cracking of steam turbine materials in nuclear, fossil and geothermal power plants have been analysed. The role of factors that cause damage to rotor discs, mono block and welding rotors of steam turbines has been shown. These are yield stress and steel composition, stress intensity coefficient and crack growth rate, composition and temperature of the condensed steam and water, electrochemical conditions. The conclusion has been made about the state of stress corrosion cracking of the rotors materials, and main investigation trends which are necessary to solve this problem have been listed

Power Properties of Two Interacting Wind Turbine Rotors

DEFF Research Database (Denmark)

Okulov, Valery; Mikkelsen, Robert Flemming; Sørensen, Jens Nørkær

2016-01-01

In the current experiments, two identical wind turbine models were placed in uniform flow conditions in a water flume. The initial flow in the flume was subject to a very low turbulence level, limiting the influence of external disturbances on the development of the inherent wake instability. Both....... The resulting power capacity has been studied and analyzed at different rotor positions and a range of tip speed ratios from 2 to 8 and a simple algebraic relationship between the velocity deficit in the wake of the front turbine and the power of the second turbine was found, when both rotors have the coaxial...

Power Properties of Two Interacting Wind Turbine Rotors

DEFF Research Database (Denmark)

Okulov, Valery; Mikkelsen, Robert Flemming; Sørensen, Jens Nørkær

2017-01-01

In the current experiments, two identical wind turbine models were placed in uniform flow conditions in a water flume. The initial flow in the flume was subject to a very low turbulence level, limiting the influence of external disturbances on the development of the inherent wake instability. Both....... The resulting power capacity has been studied and analyzed at different rotor positions and a range of tip-speed ratios from 2 to 8, and a simple algebraic relationship between the velocity deficit in the wake of the front turbine and the power of the second turbine was found, when both rotors have the coaxial...

Welding repair of the steam and gas turbines rotors made of Cr-Mo-V steel

International Nuclear Information System (INIS)

Mazur, Z.; Kubiak, J.; Hernandez, A.

1999-01-01

An analysis of typical steam turbine and gas turbine rotor failures is carried out. On the base of the rotors different failure causes and their mode of occurring, an evaluation of the weldability of the Cr-Mo-V steels and the classification of the common turbine rotors repair possibilities is presented. The developing of specific in-situ welding repair process of the damaged 20.65 MW gas turbine rotor is described. After repair, the rotor was put back into service. (Author) 15 refs

Investigation of Wind Turbine Rotor Concepts for Offshore Wind Farms

International Nuclear Information System (INIS)

Ceyhan, Özlem; Grasso, Francesco

2014-01-01

Current plans in offshore wind energy developments call for further reduction of cost of energy. In order to contribute to this goal, several wind turbine rotor concepts have been investigated. Assuming the future offshore wind turbines will operate only in the offshore wind farms, the rotor concepts are not only evaluated for their stand-alone performances and their potential in reducing the loads, but also for their performance in an offshore wind farm. In order to do that, the 10MW reference wind turbine designed in Innwind.EU project is chosen as baseline. Several rotor parameters have been modified and their influences are investigated for offshore wind turbine design purposes. This investigation is carried out as a conceptual parametrical study. All concepts are evaluated numerically with BOT (Blade optimisation tool) software in wind turbine level and with Farmflow software in wind farm level for two wind farm layouts. At the end, all these concepts are compared with each other in terms of their advantages and disadvantages

Wind Turbine Rotors with Active Vibration Control

DEFF Research Database (Denmark)

Svendsen, Martin Nymann

that the basic modes of a wind turbine blade can be effectively addressed by an in-blade ‘active strut’ actuator mechanism. The importance of accounting for background mode flexibility is demonstrated. Also, it is shown that it is generally possible to address multiple beam modes with multiple controllers, given...... in the targeted modes and the observed spill-over to other modes is very limited and generally stabilizing. It is shown that physical controller positioning for reduced background noise is important to the calibration. By simulation of the rotor response to both simple initial conditions and a stochastic wind......This thesis presents a framework for structural modeling, analysis and active vibration damping of rotating wind turbine blades and rotors. A structural rotor model is developed in terms of finite beam elements in a rotating frame of reference. The element comprises a representation of general...

Prospects for development of wind turbines with orthogonal rotor

Science.gov (United States)

Gorelov, D. N.; Krivospitsky, V. P.

2008-03-01

The experimental data obtained previously on the investigation of power characteristics and the possibility of the self-start of the Darrieus rotor are anlysed. These results are used at the design of new two-tier wind turbines with straight blades. The full-scale tests of two design variants showed the prospects for the development of wind turbines with the Darrieus rotor. At a reasonable design, they do not need any devices for the rotor orientation and start-up, are little sensitive to wind gusts and can have a high level of power characteristics, which is not inferior to the best samples of the units of propeller type.

Transient Analysis and Design Improvement of a Gas Turbine Rotor Based on Thermal-Mechanical Method

Directory of Open Access Journals (Sweden)

Yang Liu

2018-01-01

Full Text Available The rotor is the core component of a gas turbine, and more than 80% of the failures in gas turbines occur in the rotor system, especially during the start-up period. Therefore, the safety assessment of the rotor during the start-up period is essential for the design of the gas turbine. In this paper, the transient equivalent stress of a gas turbine rotor under the cold start-up condition is investigated and the novel tie rod structure is introduced to reduce the equivalent stress. Firstly, a three-dimensional finite element model of the gas turbine rotor is built, and nonlinear contact behaviors such as friction are taken into account. Secondly, the convective heat transfer coefficients of the gas turbine rotor under the cold start-up condition are calculated using thermal dynamic theory. The transient analysis of the gas turbine rotor is conducted considering the thermal load, the centrifugal load, and the pretightening force. The temperature and stress distributions of the rotor under the cold start-up condition are shown in detail. In particular, the generation mechanism of maximum equivalent stress for tie rods and the change tendency of the pretightening force are illustrated in detail. The tie rod holes of the rear shaft and the turbine tie rod are the dangerous locations during the start-up period. Finally, a novel tie rod is proposed to reduce the maximum equivalent stress at the dangerous location. The maximum equivalent stress at this location is decreased by 15%. This paper provides some reference for the design of the gas turbine rotor.

A Two-Disk Extended Jeffcott Rotor Model Distinguishing a Shaft Crack from Other Rotating Asymmetries

Directory of Open Access Journals (Sweden)

Xi Wu

2008-01-01

Full Text Available A mathematical model of a cracked rotor and an asymmetric rotor with two disks representing a turbine and a generator is utilized to study the vibrations due to imbalance and side load. Nonlinearities typically related with a “breathing” crack are included using a Mayes steering function. Numerical simulations demonstrate how the variations of rotor parameters affect the vibration response and the effect of coupling between torsional and lateral modes. Bode, spectrum, and orbit plots are used to show the differences between the vibration signatures associated with cracked shafts versus asymmetric shafts. Results show how nonlinear lateral-torsional coupling shifts the resonance peaks in the torsional vibration response for cracked shafts and asymmetric rotors. The resonance peaks shift depending on the ratio of the lateral-to-torsional natural frequencies with the peak responses occurring at noninteger values of the lateral natural frequency. When the general nonlinear models used in this study are constrained to reduce to linear torsional vibration, the peak responses occur at commonly reported integer ratios. Full spectrum analyses of the X and Y vibrations reveal distinct vibration characteristics of both cracked and asymmetric rotors including reverse vibration components. Critical speeds and vibration orders predicted using the models presented herein include and extend diagnostic indicators commonly reported.

PIV in a model wind turbine rotor wake

DEFF Research Database (Denmark)

Meyer, Knud Erik; Naumov, Igor; Karbadin, Ivan

2013-01-01

Stereoscopic particle image velocimetry (PIV) measurements of the flow in the wake of scale model of a horizontal axis wind turbine is presented Near the rotor, measurements are made in vertical planes intersecting the rotor axis These planes capture flow effect from the tip and root vortices...... perpendicular to the rotor axis is used to investigate the dynamics in the far wake Here, a precessing core is found and data indicate that the Strouhal number of the precessing is independent of the rotor speed...

Performance and wake conditions of a rotor located in the wake of an obstacle

Science.gov (United States)

Naumov, I. V.; Kabardin, I. K.; Mikkelsen, R. F.; Okulov, V. L.; Sørensen, J. N.

2016-09-01

Obstacles like forests, ridges and hills can strongly affect the velocity profile in front of a wind turbine rotor. The present work aims at quantifying the influence of nearby located obstacles on the performance and wake characteristics of a downstream located wind turbine. Here the influence of an obstacle in the form of a cylindrical disk was investigated experimentally in a water flume. A model of a three-bladed rotor, designed using Glauert's optimum theory at a tip speed ratio λ = 5, was placed in the wake of a disk with a diameter close to the one of the rotor. The distance from the disk to the rotor was changed from 4 to 8 rotor diameters, with the vertical distance from the rotor axis varied 0.5 and 1 rotor diameters. The associated turbulent intensity of the incoming flow to the rotor changed 3 to '6% due to the influence of the disk wake. In the experiment, thrust characteristics and associated pulsations as a function of the incoming flow structures were measured by strain gauges. The flow condition in front of the rotor was measured with high temporal accuracy using LDA and power coefficients were determine as function of tip speed ratio for different obstacle positions. Furthermore, PIV measurements were carried out to study the development of the mean velocity deficit profiles of the wake behind the wind turbine model under the influence of the wake generated by the obstacle. By use of regression techniques to fit the velocity profiles it was possible to determine velocity deficits and estimate length scales of the wake attenuation.

Modal Characteristics of Novel Wind Turbine Rotors with Hinged Structures

Science.gov (United States)

Lu, Hongya; Zeng, Pan; Lei, Liping

2018-03-01

The vibration problems of the wind turbine rotors have drawn public attention as the size of wind turbine has increased incredibly. Although various factors may cause the vibration problems, the flexibility is a big threat among them. Therefore, ensuring the high stiffness of the rotors by adopting novel techniques becomes a necessity. The study was a further investigation of several novel designs regarding the dynamic behaviour and the influencing mechanism. The modal testing experiments were conducted on a traditional blade and an isolated blade with the hinged rods mounted close to the root. The results showed that the rod increased both the modal frequency and the damping of the blade. More studies were done on the rods’ impact on the wind turbine rotor with a numerical model, where dimensionless parameters were defined to describe the configuration of the interveined and the bisymmetrical rods. Their influences on the modal frequencies of the rotor were analyzed and discussed.

Simulations of wind turbine rotor with vortex generators

DEFF Research Database (Denmark)

Sørensen, Niels N.; Zahle, Frederik; Sørensen, Niels N.

2016-01-01

This work presents simulations of the DTU 10MW wind turbine rotor equipped with vortex generators (VGs) on the inner part of the blades. The objective is to study the influence of different VG configurations on rotor performance and in particular to investigate the radial dependence of VGs, i...

CFD and Experimental Studies on Wind Turbines in Complex Terrain by Improved Actuator Disk Method

Science.gov (United States)

Liu, Xin; Yan, Shu; Mu, Yanfei; Chen, Xinming; Shi, Shaoping

2017-05-01

In this paper, an onshore wind farm in mountainous area of southwest China was investigated through numerical and experimental methods. An improved actuator disk method, taking rotor data (i.e. blade geometry information, attack angle, blade pitch angle) into account, was carried out to investigate the flow characteristic of the wind farm, especially the wake developing behind the wind turbines. Comparing to the classic AD method and the situ measurements, the improved AD shows better agreements with the measurements. The turbine power was automatically predicted in CFD by blade element method, which agreed well with the measurement results. The study proved that the steady CFD simulation with improved actuator disk method was able to evaluate wind resource well and give good balance between computing efficiency and accuracy, in contrary to much more expensive computation methods such as actuator-line/actuator-surface transient model, or less accurate methods such as linear velocity reduction wake model.

Investigations on the Effect of Radius Rotor in Combined Darrieus-Savonius Wind Turbine

Directory of Open Access Journals (Sweden)

Kaprawi Sahim

2018-01-01

Full Text Available Renewable sources of energy, abundant in availability, are needed to be exploited with adaptable technology. For wind energy, the wind turbine is very well adapted to generate electricity. Among the different typologies, small scale Vertical Axis Wind Turbines (VAWT present the greatest potential for off-grid power generation at low wind speeds. The combined Darrieus-Savonius wind turbine is intended to enhance the performance of the Darrieus rotor in low speed. In combined turbine, the Savonius buckets are always attached at the rotor shaft and the Darrieus blades are installed far from the shaft which have arm attaching to the shaft. A simple combined turbine offers two rotors on the same shaft. The combined turbine that consists of two Darrieus and Savonius blades was tested in wind tunnel test section with constant wind velocity and its performance was assessed in terms of power and torque coefficients. The study gives the effect of the radius ratio between Savonius and Darrieus rotor on the performance of the turbine. The results show that there is a significant influence on the turbine performance if the radius ratio was changed.

Monitoring of a Wind Turbine Rotor using a Multi-blade Coordinate Framework

DEFF Research Database (Denmark)

Henriksen, Lars Christian; Niemann, Hans Henrik; Poulsen, Niels Kjølstad

2012-01-01

into the system. In the case of a wind turbine, an excitation signal is automatically generated by the rotation of the rotor in a turbulent wind eld. Using the multi-blade coordinate transformation, the detection of asymmetries in the rotor of the wind turbine is greatly improved.......In this paper a method to detect asymmetric faults in a wind turbine rotor is presented. The paper describes how fault diagnosis using an observer-based residual generator approach is able to distinguish between the nominal and faulty case by the injection of e.g. a sinusoidal excitation signal...

Wave-Rotor-Enhanced Gas Turbine Engine Demonstrator

National Research Council Canada - National Science Library

Welch, Gerard

1999-01-01

The U.S. Army Research Laboratory, NASA Glenn Research Center, and Rolls-Royce Allison are working collaboratively to demonstrate the benefits and viability of a wave-rotor-topped gas turbine engine...

T700 power turbine rotor multiplane/multispeed balancing demonstration

Science.gov (United States)

Burgess, G.; Rio, R.

1979-01-01

Research was conducted to demonstrate the ability of influence coefficient based multispeed balancing to control rotor vibration through bending criticals. Rotor dynamic analyses were conducted of the General Electric T700 power turbine rotor. The information was used to generate expected rotor behavior for optimal considerations in designing a balance rig and a balance technique. The rotor was successfully balanced 9500 rpm. Uncontrollable coupling behavior prevented observations through the 16,000 rpm service speed. The balance technique is practical and with additional refinement it can meet production standards.

Turbine rotors inspection problems associated with independent inspection

International Nuclear Information System (INIS)

Delgado, J.O.; Martinez, C.A.

1990-01-01

As is well know, the serious problems affecting turbine-generator set rotors and moving parts, such as stress-corrosion cracking and/or the phenomena of creep/fatigue, have led the companies possessing these components to make considerable investments in terms of economy and human resources with a view to finding means for control and solutions. The fact that certain countries, such as Spain, have a limited number of fossil-fuelled and/or nuclear plants, with different suppliers and designs, means that the control and solving of such problems necessarily imply significant technological dependence and, consequently, that the resources used imply high associated costs that is most cases have to be paid in overseas currencies. This fact led several Spanish plant owners to propose that Tecnatom carry out an R ampersand D project aimed at developing and integral turbine rotor inspection and evaluation system designed to reduce technological dependence in this area through the application of in-house technology. This project identified as PC-850059 has been subsidized by the Spanish authorities through The Interministerial Commission of Science ampersand Technology. This article describes the developments achieved and the difficulties inherent to independent turbine rotor inspection and evaluation

State of the art and prospectives of smart rotor control for wind turbines

International Nuclear Information System (INIS)

Barlas, T K; Kuik, G A M van

2007-01-01

The continued reduction in cost of energy of wind turbines, especially with the increasingly upscaling of the rotor, will require contribution from technology advances in many areas. Reducing loads on the rotor can offer great reduction to the total cost of wind turbines. With the increasing size of wind turbine blades, the need for more sophisticated load control techniques has induced the interest for locally distributed aerodynamic control systems with built-in intelligence on the blades. Such concepts are often named in popular terms 'smart structures' or 'smart rotor control'. This paper focuses on research regarding active rotor control and smart structures for load reduction. It presents an overview of available knowledge and future concepts on the application of active aerodynamic control and smart structures for wind turbine applications. The goal of the paper is to provide a perspective on the current status and future directions of the specific area of research. It comprises a novel attempt to summarize and analyze possible advanced control systems for future wind turbines. The overview builds on existing research on helicopter rotors and expands similar concepts for wind turbine applications, based on ongoing research in the field. Research work has been analyzed through UPWIND project's work package on Smart Rotor Blades and Rotor Control. First, the specifications of unsteady loads, the state of the art of modern control for load reduction and the need for more advanced and detailed active aerodynamic control are analyzed. Also, overview of available knowledge in application of active aerodynamic control on rotating blades, from helicopter research, is provided. Concepts, methods, and achieved results are presented. Furthermore, R and D so far and up-to-date ongoing progress of similar applications for wind turbines are presented. Feasibility studies for wind turbine applications, preliminary performance evaluation and novel computational and

An Experimental Analysis of the Effect of Icing on Wind Turbine Rotor Blades

DEFF Research Database (Denmark)

Raja, Muhammad Imran; Hussain, Dil muhammed Akbar; Soltani, Mohsen

2016-01-01

Wind Turbine is highly nonlinear plant whose dynamics changes with change in aerodynamics of the rotor blade. Power extracted from the wind turbine is a function of coefficient of power (Cp). Wind turbine installed in the cold climate areas has an icing on its rotor blade which might change its...... aerodynamics. This paper is an experimental investigation of the aerodynamic changes occur due to effect of ice accumulated on the rotor blades of wind turbine. We have tested three small scale model of the NREL's 5MW rotor blade with same profile but simulated different icing effect on them. These models...... are printed with 3D printer and tested one by one in a Wind Tunnel. Lift, drag and moment coefficients are calculated from the measured experimental data and program WT-Perf based on blade-element momentum (BEM) theory is used to predict the performance of wind turbine. Cp curves generated from the test...

WindPACT Turbine Rotor Design Study: June 2000--June 2002 (Revised)

Energy Technology Data Exchange (ETDEWEB)

Malcolm, D. J.; Hansen, A. C.

2006-04-01

This report presents the results of the turbine rotor study completed by Global Energy Concepts (GEC) as part of the U.S. Department of Energy's WindPACT (Wind Partnership for Advanced Component Technologies) project. The purpose of the WindPACT project is to identify technology improvements that will enable the cost of energy from wind turbines to fall to a target of 3.0 cents/kilowatt-hour in low wind speed sites. The study focused on different rotor configurations and the effect of scale on those rotors.

The effect of solidity on the performance of H-rotor Darrieus turbine

International Nuclear Information System (INIS)

Hassan, S. M. Rakibul; Ali, Mohammad; Islam, Md. Quamrul

2016-01-01

Utilization of wind energy has been investigated for a long period of time by different researchers in different ways. Out of which, the Horizontal Axis Wind Turbine and the Vertical Axis Wind Turbine have now advanced design, but still there is scope to improve their efficiency. The Vertical Axis Wind Turbine (VAWT) has the advantage over Horizontal Axis Wind Turbine (HAWT) for working on omnidirectional air flow without any extra control system. A modified H-rotor Darrieus type VAWT is analysed in this paper, which is a lift based wind turbine. The effect of solidity (i.e. chord length, no. of blades) on power coefficient (C_P) of H-rotor for different tip speed ratios is numerically investigated. The study is conducted using time dependent RANS equations using SST k-ω model. SIMPLE scheme is used as pressure-velocity coupling and in all cases, the second order upwind discretization scheme is chosen for getting more accurate solution. In results, different parameters are compared, which depict the performance of the modified H-rotor Darrieus type VAWT. Double layered H-rotor having inner layer blades with longer chord gives higher power coefficient than those have inner layer blades with smaller chord.

The effect of solidity on the performance of H-rotor Darrieus turbine

Science.gov (United States)

Hassan, S. M. Rakibul; Ali, Mohammad; Islam, Md. Quamrul

2016-07-01

Utilization of wind energy has been investigated for a long period of time by different researchers in different ways. Out of which, the Horizontal Axis Wind Turbine and the Vertical Axis Wind Turbine have now advanced design, but still there is scope to improve their efficiency. The Vertical Axis Wind Turbine (VAWT) has the advantage over Horizontal Axis Wind Turbine (HAWT) for working on omnidirectional air flow without any extra control system. A modified H-rotor Darrieus type VAWT is analysed in this paper, which is a lift based wind turbine. The effect of solidity (i.e. chord length, no. of blades) on power coefficient (CP) of H-rotor for different tip speed ratios is numerically investigated. The study is conducted using time dependent RANS equations using SST k-ω model. SIMPLE scheme is used as pressure-velocity coupling and in all cases, the second order upwind discretization scheme is chosen for getting more accurate solution. In results, different parameters are compared, which depict the performance of the modified H-rotor Darrieus type VAWT. Double layered H-rotor having inner layer blades with longer chord gives higher power coefficient than those have inner layer blades with smaller chord.

The vibrational behaviour of a cracked turbine rotor

International Nuclear Information System (INIS)

Grabowski, B.

1978-01-01

In order to detect an incipient crack on a turbine rotor with the aid of measurement of the shaft vibrations, these must be known in the first place the effects of a crack on the vibrational behavior of a rotor. For this purpose a method using the modal analysis is presented here. The rigidity depending on the angle of rotation at the position of the crack is accounted for by means of a model. Because of the composition of the computer code there may also be worked with measured values for the rigidity. The results of the calculations show that within the range of speeds, in which for many turbines the operating speed lies, a crack will cause distinct variations of the shaft vibrations. The crack stimulates vibrations with frequencies of rotation and frequencies of double-rotation. Both may be used for crack detection. Because of the strong dependence of the size of the amplitudes of vibration on the design of the rotor and the position of the crack each rotor should be subject to a detailed crack calculation for a better judgement of the measured values. (orig.) [de

Analysis of the Impacts of Bearing on Vibration Characteristics of Rotor

Directory of Open Access Journals (Sweden)

Peiji Yang

2017-01-01

Full Text Available Aiming at a Top Gas Recovery Turbine Unit (TRT with double support rotor and the extending disk end, theoretical and experimental analysis about influence of cylindrical bearing and four-lobe bearing on vibration of TRT rotor system are conducted in this paper. The results indicate that vibration of the rotor supported by cylindrical bearing is more stable than that supported by four-lobe bearing at the driving end (DE and the nondriving end (NDE. The amplitude of rotor is supported by both of these types of bearing increases as the speed increases at the NDE, while the amplitude of the DE remains unchanged. Comparing with the result of theoretical analysis, the practical test results are more consistent with the theoretical response analysis conducted by applying unbalanced mass at the extending disk end. This paper presents an analysis method of the critical characteristics of a double support rotor system with the extending disk end and provides reference value for dealing with vibration fault of double support rotor system with the extending disk end.

The Effect of Flowing Water on Turbine Rotor Vibrations

Energy Technology Data Exchange (ETDEWEB)

Jansson, Ida

2010-07-01

There is a lack of standardized rules on how the fluid in the turbine should be included in rotor models of hydraulic machinery. This thesis is an attempt to shed some light on this issue. We approach the problem from two viewpoints, situated at place at a hydropower plant and by mathematical analysis. One goal of the thesis is to develop a measurement system that monitors the instantaneous pressure at several locations of a runner blade on a 10 MW Kaplan prototype in Porjus along Lule river. Paper A outlines the development of the measurement system and the instrumentation of the runner blade. Miniature piezo-resistive pressure transducers were mounted flush to the surface. If instrumentation is successful, the pressure field of the runner blade could be measured simultaneously as the loads and displacements of the guide bearings and the generator. The second objective is concerned with how the motion-induced fluid force affects the dynamic behaviour of the rotor. Inertia and angular momentum of the fluid and shrouding are expected to influence the dynamic behaviour of the turbine. Paper B scrutinizes this assumption by presenting a simple fluid-rotor model that captures the effects of inertia and angular momentum of the fluid on the motion of a confined cylinder. The simplicity of the model allows for powerful analytical solution methods. The results show that fluid inertia, angular momentum and shrouding of hydraulic turbines could have substantial effects on lateral rotor vibrations. This calls for further investigation with a more complex fluid-rotor model that accounts for flexural bending modes.

Numerical Investigation of Aerodynamic Performance and Loads of a Novel Dual Rotor Wind Turbine

Directory of Open Access Journals (Sweden)

Behnam Moghadassian

2016-07-01

Full Text Available The objective of this paper is to numerically investigate the effects of the atmospheric boundary layer on the aerodynamic performance and loads of a novel dual-rotor wind turbine (DRWT. Large eddy simulations are carried out with the turbines operating in the atmospheric boundary layer (ABL and in a uniform inflow. Two stability conditions corresponding to neutral and slightly stable atmospheres are investigated. The turbines are modeled using the actuator line method where the rotor blades are modeled as body forces. Comparisons are drawn between the DRWT and a comparable conventional single-rotor wind turbine (SRWT to assess changes in aerodynamic efficiency and loads, as well as wake mixing and momentum and kinetic energy entrainment into the turbine wake layer. The results show that the DRWT improves isolated turbine aerodynamic performance by about 5%–6%. The DRWT also enhances turbulent axial momentum entrainment by about 3.3 %. The highest entrainment is observed in the neutral stability case when the turbulence in the ABL is moderately high. Aerodynamic loads for the DRWT, measured as out-of-plane blade root bending moment, are marginally reduced. Spectral analyses of ABL cases show peaks in unsteady loads at the rotor passing frequency and its harmonics for both rotors of the DRWT.

An analytical investigation of the performance of wind-turbines with gyrocopter-like rotors

Energy Technology Data Exchange (ETDEWEB)

Kentfield, J.A.C.; Brophy, D.C. [Univ. of Calgary, Alberta (Canada)

1997-12-31

The performance was predicted of a wind-turbine, intended for electrical power generation, the rotor of which is similar in configuration to the rotor of an autogyro or gyrocopter as originated by Cierva. Hence the rotor axis of spin is tilted downwind, for maximum power production, by an angle of 40{degrees} to 50{degrees} relative to the vertical with power regulation by modulation of the tilt angle. Because the rotor of a Cierva turbine generates lift the simple, non-twisted, fixed-pitch blades {open_quotes}fly{close_quotes} and are self supporting thereby eliminating flap-wise bending moments when the blades are hinged at their roots. It was found from the analysis that it is possible to reduce tower bending moments substantially relative to a conventional horizontal axis turbine of equal power output and also, for equal maximum hub heights and blade tip altitudes, a Cierva turbine is capable, at a prescribed wind speed, of a greater power output than a conventional horizontal axis machine.

Method for repairing a steam turbine or generator rotor

International Nuclear Information System (INIS)

Clark, R.E.; Amos, D.R.

1987-01-01

A method is described for repairing low alloy steel steam turbine or generator rotors, the method comprising: a. machining mating attachments on a replacement end and a remaining portion of the original rotor; b. mating the replacement end and the original rotor; c. welding the replacement end to the original rotor by narrow-gap gas metal arc or submerged arc welding up to a depth of 1/2-2 inches from the rotor surface; d. gas tungsten arc welding the remaining 1/2-2 inches; e. boring out the mating attachment and at least the inside 1/4 inch of the welding; and f. inspecting the bore

Benefits of Two Turbine Rotor Diameters and Hub Heights in the Same Wind Farm

Energy Technology Data Exchange (ETDEWEB)

Dykes, Katherine L [National Renewable Energy Laboratory (NREL), Golden, CO (United States); Stanley, Andrew P. J. [Brigham Young University; Ning, Andrew [Brigham Young University

2018-01-12

Significant turbine-wake interactions greatly reduce power output in a wind farm. If different turbine hub heights and rotor diameters are included in the same wind farm, the wake interference in the farm will be reduced, resulting in a lower cost of energy (COE) than a farm with identical turbines. In this paper, we present a method to model wind farm COE in farms with hub heights and rotor diameters that vary across the wind farm. We also demonstrate how to optimize these wind farms to minimize COE. The results show that COE can be greatly reduced in wind farms with non-homogeneous turbines, especially when the turbines are spaced close together. For a unidirectional wind rose, including different turbine design in the wind farm has a similar decrease in COE to spreading the wind turbines farther apart. When the rotor diameter and hub height of the wind turbines in a farm are optimized uniformly, a COE decrease of 4% to 13% (depending on the grid spacing and wind shear exponent) is achieved compared to the baseline. When the rotor diameter and turbine heights are optimized non-uniformly, with two different diameters and heights throughout the farm, there is a COE decrease of 22% to 41% compared to the baseline. For a more spread wind rose with a dominant probability from the west, there is a COE decrease between 3% and 10% for uniformly optimized rotor diameter and height compared to the baseline. With two optimized rotor diameters and heights through the farm, a COE decrease of 3% to 19% is achieved. For a similar wind rose shifted such that the dominant wind direction is from the northwest, a COE decrease between 3% and 10% results from uniformly optimized wind turbines compared to the baseline. A COE decrease of 3% to 17% compared to the baseline occurs with two different turbines are optimized throughout the wind farm.

The effect of solidity on the performance of H-rotor Darrieus turbine

Energy Technology Data Exchange (ETDEWEB)

Hassan, S. M. Rakibul, E-mail: rakibulhassan21@gmail.com; Ali, Mohammad, E-mail: mali@me.buet.ac.bd; Islam, Md. Quamrul, E-mail: quamrul@me.buet.ac.bd [Department of Mechanical Engineering, Bangladesh University of Engineering and Technology, Dhaka-1000 (Bangladesh)

2016-07-12

Utilization of wind energy has been investigated for a long period of time by different researchers in different ways. Out of which, the Horizontal Axis Wind Turbine and the Vertical Axis Wind Turbine have now advanced design, but still there is scope to improve their efficiency. The Vertical Axis Wind Turbine (VAWT) has the advantage over Horizontal Axis Wind Turbine (HAWT) for working on omnidirectional air flow without any extra control system. A modified H-rotor Darrieus type VAWT is analysed in this paper, which is a lift based wind turbine. The effect of solidity (i.e. chord length, no. of blades) on power coefficient (C{sub P}) of H-rotor for different tip speed ratios is numerically investigated. The study is conducted using time dependent RANS equations using SST k-ω model. SIMPLE scheme is used as pressure-velocity coupling and in all cases, the second order upwind discretization scheme is chosen for getting more accurate solution. In results, different parameters are compared, which depict the performance of the modified H-rotor Darrieus type VAWT. Double layered H-rotor having inner layer blades with longer chord gives higher power coefficient than those have inner layer blades with smaller chord.

SMART Wind Turbine Rotor: Design and Field Test

Energy Technology Data Exchange (ETDEWEB)

Berg, Jonathan C. [Sandia National Lab. (SNL-NM), Albuquerque, NM (United States); Resor, Brian R. [Sandia National Lab. (SNL-NM), Albuquerque, NM (United States); Paquette, Joshua A. [Sandia National Lab. (SNL-NM), Albuquerque, NM (United States); White, Jonathan R. [Sandia National Lab. (SNL-NM), Albuquerque, NM (United States)

2014-01-29

This report documents the design, fabrication, and testing of the SMART Rotor. This work established hypothetical approaches for integrating active aerodynamic devices (AADs) into the wind turbine structure and controllers.

Numerical Simulation of Tower Rotor Interaction for Downwind Wind Turbine

Directory of Open Access Journals (Sweden)

Isam Janajreh

2010-01-01

Full Text Available Downwind wind turbines have lower upwind rotor misalignment, and thus lower turning moment and self-steered advantage over the upwind configuration. In this paper, numerical simulation to the downwind turbine is conducted to investigate the interaction between the tower and the blade during the intrinsic passage of the rotor in the wake of the tower. The moving rotor has been accounted for via ALE formulation of the incompressible, unsteady, turbulent Navier-Stokes equations. The localized CP, CL, and CD are computed and compared to undisturbed flow evaluated by Panel method. The time history of the CP, aerodynamic forces (CL and CD, as well as moments were evaluated for three cross-sectional tower; asymmetrical airfoil (NACA0012 having four times the rotor's chord length, and two circular cross-sections having four and two chords lengths of the rotor's chord. 5%, 17%, and 57% reductions of the aerodynamic lift forces during the blade passage in the wake of the symmetrical airfoil tower, small circular cross-section tower and large circular cross-section tower were observed, respectively. The pronounced reduction, however, is confined to a short time/distance of three rotor chords. A net forward impulsive force is also observed on the tower due to the high speed rotor motion.

Turbulence production due to secondary vortex cutting in a turbine rotor

Science.gov (United States)

Binder, A.

1985-10-01

Measurements of the unsteady flow field near and within a turbine rotor were made by means of a Laser-2-Focus velocimeter. The testing was performed in a single-stage cold-air turbine at part-load and near-design conditions. Random unsteadiness and flow angle results indicate that the secondary vortices of the stator break down after being cut and deformed by the rotor blades. A quantitative comparison shows that some of the energy contained in these secondary vortices is thereby converted into turbulence energy in the front part of the rotor. An attempt is made to explain this turbulence energy production as caused by the vortex breakdown.

The effect of blade pitch in the rotor hydrodynamics of a cross-flow turbine

Science.gov (United States)

Somoano, Miguel; Huera-Huarte, Francisco

2016-11-01

In this work we will show how the hydrodynamics of the rotor of a straight-bladed Cross-Flow Turbine (CFT) are affected by the Tip Speed Ratio (TSR), and the blade pitch angle imposed to the rotor. The CFT model used in experiments consists of a three-bladed (NACA-0015) vertical axis turbine with a chord (c) to rotor diameter (D) ratio of 0.16. Planar Digital Particle Image Velocimetry (DPIV) was used, with the laser sheet aiming at the mid-span of the blades, illuminating the inner part of the rotor and the near wake of the turbine. Tests were made by forcing the rotation of the turbine with a DC motor, which provided precise control of the TSR, while being towed in a still-water tank at a constant Reynolds number of 61000. A range of TSRs from 0.7 to 2.3 were covered for different blade pitches, ranging from 8° toe-in to 16° toe-out. The interaction between the blades in the rotor will be discussed by examining dimensionless phase-averaged vorticity fields in the inner part of the rotor and mean velocity fields in the near wake of the turbine. Supported by the Spanish Ministry of Economy and Competitiveness, Grant BES-2013-065366 and project DPI2015-71645-P.

Wind Turbine Rotor Simulation via CFD Based Actuator Disc Technique Compared to Detailed Measurement

Directory of Open Access Journals (Sweden)

Esmail Mahmoodi

2015-10-01

Full Text Available In this paper, a generalized Actuator Disc (AD is used to model the wind turbine rotor of the MEXICO experiment, a collaborative European wind turbine project. The AD model as a combination of CFD technique and User Defined Functions codes (UDF, so-called UDF/AD model is used to simulate loads and performance of the rotor in three different wind speed tests. Distributed force on the blade, thrust and power production of the rotor as important designing parameters of wind turbine rotors are focused to model. A developed Blade Element Momentum (BEM theory as a code based numerical technique as well as a full rotor simulation both from the literature are included into the results to compare and discuss. The output of all techniques is compared to detailed measurements for validation, which led us to final conclusions.

Condition assessment of over 250 turbine and generator rotors

International Nuclear Information System (INIS)

McCann, D.R.; Jhansale, H.R.

1990-01-01

Results of condition assessment studies on 259 turbine and generator rotors following bore inspections are presented. The rotors were manufactured by Allis-Chalmers, General Electric and Westinghouse. Methodologies and criteria used for nondestructive inspections, condition assessment and life extension procedures are described. Several trends are observed and some interesting conclusions offered. Essentially about 9.3% of the rotors evaluated required life extensions via overbore/bottlebore to remove harmful flaws, and/or revised cold start procedures to reduce thermal stresses. None of the rotors was condemned. Based on these studies, it is concluded that all rotors from units larger than 10 MW should be periodically inspected and their condition assessed on a case by case basis for continued reliable service

Computer-aided ultrasonic inspection of steam turbine rotors

Energy Technology Data Exchange (ETDEWEB)

Mayer, K H; Weber, M; Weiss, M [GEC ALSTHOM Energie GmbH, Nuremberg (Germany)

1999-12-31

As the output and economic value of power plants increase, the detection and sizing of the type of flaws liable to occur in the rotors of turbines using ultrasonic methods assumes increasing importance. An ultrasonic inspection carried out at considerable expense is expected to bring to light all safety-relevant flaws and to enable their size to be determined so as to permit a fracture-mechanics analysis to assess the reliability of the rotor under all possible stresses arising in operation with a high degree of accuracy. The advanced computer-aided ultrasonic inspection of steam turbine rotors have improved reliability, accuracy and reproducibility of ultrasonic inspection. Further, there has been an improvement in the resolution of resolvable group indications by applying reconstruction and imagine methods. In general, it is also true for the advanced computer-aided ultrasonic inspection methods that, in the case of flaw-affected forgings, automated data acquisition provides a substantial rationalization and a significant documentation of the results for the fracture mechanics assessment compared to manual inspection. (orig.) 8 refs.

Computer-aided ultrasonic inspection of steam turbine rotors

Energy Technology Data Exchange (ETDEWEB)

Mayer, K.H.; Weber, M.; Weiss, M. [GEC ALSTHOM Energie GmbH, Nuremberg (Germany)

1998-12-31

As the output and economic value of power plants increase, the detection and sizing of the type of flaws liable to occur in the rotors of turbines using ultrasonic methods assumes increasing importance. An ultrasonic inspection carried out at considerable expense is expected to bring to light all safety-relevant flaws and to enable their size to be determined so as to permit a fracture-mechanics analysis to assess the reliability of the rotor under all possible stresses arising in operation with a high degree of accuracy. The advanced computer-aided ultrasonic inspection of steam turbine rotors have improved reliability, accuracy and reproducibility of ultrasonic inspection. Further, there has been an improvement in the resolution of resolvable group indications by applying reconstruction and imagine methods. In general, it is also true for the advanced computer-aided ultrasonic inspection methods that, in the case of flaw-affected forgings, automated data acquisition provides a substantial rationalization and a significant documentation of the results for the fracture mechanics assessment compared to manual inspection. (orig.) 8 refs.

Compressive residual stresses as a preventive measure against stress corrosion cracking on turbine components

International Nuclear Information System (INIS)

Berger, C.; Ewald, J.; Fischer, K.; Gruendler, O.; Potthast, E.; Stuecker, E.; Winzen, G.

1987-01-01

Disk type low pressure turbine rotors have been designed for a large variety of power plant applications. Developing disk type rotors required a concerted effort to design a shaft/disk shrink fit with a minimum of tensile stress concentrations in order to aim for the lowest possible susceptibility to corrosive attack, i.e. stress corrosion cracking. As a result of stresses, the regions of greatest concern are the shrink fit boundaries and the keyways of turbine disks. These stresses are caused by service loading, i.e. centrifugal and shrinkage stresses and by manufacturing procedure, i.e. residual stresses. The compressive residual stresses partly compensate the tensile service stresses so that an increase of compressive residual stresses decreases the whole stress state of the component. Special manufacturing procedures, e.g. accelerated cooling after tempering can induce compressive residual stresses up to about 400 MPa in the hub bore region of turbine disk

Dynamic Analysis of Darrieus Vertical Axis Wind Turbine Rotors

Science.gov (United States)

Lobitz, D. W.

1981-01-01

The dynamic response characteristics of the vertical axis wind turbine (VAWT) rotor are important factors governing the safety and fatigue life of VAWT systems. The principal problems are the determination of critical rotor speeds (resonances) and the assessment of forced vibration response amplitudes. The solution to these problems is complicated by centrifugal and Coriolis effects which can have substantial influence on rotor resonant frequencies and mode shapes. The primary tools now in use for rotor analysis are described and discussed. These tools include a lumped spring mass model (VAWTDYN) and also finite-element based approaches. The accuracy and completeness of current capabilities are also discussed.

SMART wind turbine rotor. Design and field test

Energy Technology Data Exchange (ETDEWEB)

Berg, Jonathan Charles; Resor, Brian Ray; Paquette, Joshua A.; White, Jonathan Randall

2014-01-01

The Wind Energy Technologies department at Sandia National Laboratories has developed and field tested a wind turbine rotor with integrated trailing-edge flaps designed for active control of rotor aerodynamics. The SMART Rotor project was funded by the Wind and Water Power Technologies Office of the U.S. Department of Energy (DOE) and was conducted to demonstrate active rotor control and evaluate simulation tools available for active control research. This report documents the design, fabrication, and testing of the SMART Rotor. This report begins with an overview of active control research at Sandia and the objectives of this project. The SMART blade, based on the DOE / SNL 9-meter CX-100 blade design, is then documented including all modifications necessary to integrate the trailing edge flaps, sensors incorporated into the system, and the fabrication processes that were utilized. Finally the test site and test campaign are described.

Real-time simulation of aeroelastic rotor loads for horizontal axis wind turbines

International Nuclear Information System (INIS)

Marnett, M; Wellenberg, S; Schröder, W

2014-01-01

Wind turbine drivetrain research and test facilities with hardware-in-the-loop capabilities require a robust and accurate aeroelastic real-time rotor simulation environment. Recent simulation environments do not guarantee a computational response at real-time. Which is why a novel simulation tool has been developed. It resolves the physical time domain of the turbulent wind spectra and the operational response of the turbine at real-time conditions. Therefore, there is a trade-off between accuracy of the physical models and the computational costs. However, the study shows the possibility to preserve the necessary computational accuracy while simultaneously granting dynamic interaction with the aeroelastic rotor simulation environment. The achieved computational costs allow a complete aeroelastic rotor simulation at a resolution frequency of 100 Hz on standard computer platforms. Results obtained for the 5-MW reference wind turbine by the National Renewable Energy Laboratory (NREL) are discussed and compared to NREL's fatigue, aerodynamics, structures, and turbulence (FAST)- Code. The rotor loads show a convincing match. The novel simulation tool is applied to the wind turbine drivetrain test facility at the Center for Wind Power Drives (CWD), RWTH Aachen University to show the real-time hardware-in-the-loop capabilities

Comparison of the far wake behind dual rotor and dual disk configurations

DEFF Research Database (Denmark)

Okulov, Valery; Mikkelsen, Robert Flemming; Naumov, I. V.

2016-01-01

wake features for two rotors subjected to different operating and spatial conditions. As a part of this, a comparison with the wake development behind two disks replacing the rotor models was performed to determine the difference between the two wake systems.LDA and Stereo PIV experiments were carried...

Design Of Rotor Blade For Vertical Axis Wind Turbine Using Double Aerofoil

DEFF Research Database (Denmark)

Chougule, Prasad; Ratkovich, Nicolas Rios; Kirkegaard, Poul Henning

Nowadays, small vertical axis wind turbines are receiving more attention compared to horizontal wind turbines due to their suitability in urban use because they generate less noise, have bird free turbines and lower cost. There is few vertical axis wind turbines design with good power curve....... However, the efficiency of power extraction has not been improved. Therefore, an attempt has been made to utilize high lift technology in practice for vertical axis wind turbines in order to improve power efficiency. High lift is obtained by double aerofoil elements mainly used in aeroplane wing design....... In this current work two aerofoils are used to design a rotor blade for a vertical axis wind turbine to improve the power efficiency on the rotor. Double aerofoil blade design consists of a main aerofoil and a slat aerofoil. The parameters related to position and orientation of the slat aerofoil with respect...

Improvement of testing techniques for inspecting steam turbine rotor in power plant

International Nuclear Information System (INIS)

Su, Yeong Shuenn; Wei, Chieng Neng; Wu, Chien Wen; Wu, Yung How

1997-01-01

Steam turbine rotor is important to the Utility industry, it degrades over time due to fatigue and corrosion under high temperature and high pressure environment. Periodic inspection is required in the wake of plant annual overhaul to ensure the integrity of turbine rotor. Non-Destructive Testing of turbine rotor is usually performed using magnetic particle testing with wet fluorescent magnetic particle. However, it is very difficult to ensure the reliability of inspection due to the limitation of using one NDT method only. The crack-susceptible areas, such as turbine blade, and blade root have high incidence of stress corrosion cracking, The blade root section is difficult to locate cracks because of the complex geometry which may cause inadequate magnetic field and poor accessibility. Improved inspection practices was developed by our Department, together with remaining life analysis, in maintaining the high availability of steam turbine rotor. The newly-developed inspection system based on the practical study of magnetic field strength distribution, quality of magnetic particle bath and a combination of different NDT methods with Eddy Current Testing using absolute pen-type coil and Visual Testing using reflective mirror to examine the key areas concerned are described. TPC' experience with the well-trained technicians together with the adequate inspection procedure in detecting blade-root flaws are also discussed in the paper. Many of these inspection improvement have been applied in the fields for several times and the inspection reliability has been enhanced substantially. Results are quite encouraging and satisfactory.

Evaluation of the useful life of steam turbine rotors; Evaluacion de vida util de rotores de turbinas de vapor

Energy Technology Data Exchange (ETDEWEB)

Carnero Parra, Antonio; Garcia Illescas, Rafael; Kubiak Szyszka, Janusz [Instituto de Investigaciones Electricas, Temixco, Morelos (Mexico)

1999-07-01

This article presents the methodology applied by the Management of Turbomachinery of the Institute of Investigaciones Electricas (IIE), for the evaluation of the remaining useful life of steam turbine rotors in the phase of initiation of fissures. The evaluation of the remaining useful life of turbines, will reveal the real state of health of the rotor and will serve as a base for the future decision making that guarantees their structural integrity. [Spanish] El presentes articulo presenta la metodologia aplicada por la Gerencia de Turbomaquinaria del Instituto de Investigaciones Electricas (IIE), para la evaluacion de la vida util remanente de rotores de turbinas de vapor en la fase de iniciacion de fisuras. La evaluacion de la vida util de turbinas, revelar el estado real de salud del rotor y servira de base para la toma de decisiones futuras que garanticen su integridad estructural.

Finite Element Analysis Design of a Split Rotor Bracket for a Bulb Turbine Generator

Directory of Open Access Journals (Sweden)

Yongyao Luo

2013-01-01

Full Text Available The rotor bracket is a key component of the generator rotor with cracks in the rotor bracket leading to rubbing between the rotor and stator, which threatens safe operation of the unit. The rotor rim is so complicated that the equivalent radial stiffness of rim was determined by numerical simulation other than engineering experience. A comprehensive numerical method including finite element analyses and the contact method for multibody dynamics has been used to design the split rotor bracket. The com-putational results showed that cracks would occur in the initial design of the bracket when the turbine operated at the runaway speed, and the bracket design should be improved. The improved design of the bracket was strong enough to avoid cracks and rub between the rotor and stator. This design experience will help improve the design of split rotor brackets for bulb turbine generators.

Remaining life assessment of a high pressure turbine rotor

International Nuclear Information System (INIS)

Nguyen, Ninh; Little, Alfie

2012-01-01

This paper describes finite element and fracture mechanics based modelling work that provides a useful tool for evaluation of the remaining life of a high pressure (HP) steam turbine rotor that had experienced thermal fatigue cracking. An axis-symmetrical model of a HP rotor was constructed. Steam temperature, pressure and rotor speed data from start ups and shut downs were used for the thermal and stress analysis. Operating history and inspection records were used to benchmark the damage experienced by the rotor. Fracture mechanics crack growth analysis was carried out to evaluate the remaining life of the rotor under themal cyclic loading conditions. The work confirmed that the fracture mechanics approach in conjunction with finite element modelling provides a useful tool for assessing the remaining life of high temperature components in power plants.

Weld-forged rotors of the turbines for nuclear and thermal power plants

International Nuclear Information System (INIS)

Rudkovskij, A.F.; German, S.I.

1979-01-01

Considered is a principally new technology and equipment for assembling and welding superheavy rotors with mass up to 200 tons. Construction peculiarities and advantages of the application of weld-forged rotors are noted. The technology proposed permits to provide for a horizontal assembling, subsequent welding and quality control of rotors, one bench being used instead of three ones. The application of horizontal assembling and complex welding of rotors in one position permits not only to shorten the cycle of assembling and welding, too decrease the equipment costs and release production capacities, but also to improve substantially the quality of welds and especially the accuracy of rotor production. The equipment allows one to assemble and weld rotors with the mass up to 250 tons at maximum rotor diameter up to 2500 mm and length up to 13000 mm. Presented are data characterizing chemical composition and mechanical properties of steels used for forging of welded rotors. Also given are the results of studying mechanical properties of welded joints, welding and thermal treatment of which were made in accordance with the technology proposed. Serial production of rotors for turbines with the power of 500, 1000 and 1200 Mw is shown to be mastered along with the manufacture of welded rotors for cylinders of low, medium and high pressure turbines

Elastic limit angular speed of solid and annular disks under thermo ...

African Journals Online (AJOL)

Prof. Kashi Nath Sah

disks, gas as well as steam turbine rotors, internal combustion engines, centrifugal compressors, and in aerospace industries. Mechanical design of disks entails the assessment of centrifugal as well as thermal stresses and they need to be designed for approximate uniform stress distributions. The analyses of stresses and ...

NDT developments in the CEGB [Central Electricity Generating Board] for turbine and generator rotor shafts

International Nuclear Information System (INIS)

Denby, D.

1990-01-01

In common with many utilities world-wide, the Central Electricity Generating Board (CEGB) has suffered problems of cracking in turbine and generator rotors, in a wide range of Units. The type of cracking that has stimulated most NDT development work is transverse cracking initiating at the outside of shafts, though axial cracking at turbine disc keyways has also required considerable effort. This paper describes current and recent developments of NDT techniques and equipment designed to provide early warning and assessment of service-induced cracks which could propagate to failure. The following developments are included: in-situ inspection of LP turbine rotor shafts by means of low-angle ultrasonic beams fired along the length of the shaft; techniques for detecting and measuring cracking in shrunk-on turbine disc keyways; a remote, in-situ technique for cracking initiating in the pole teeth of large generator rotors, aimed at detecting cracks while they are small enough for the rotor to be repaired; an in-situ technique for rapidly inspecting these same generator rotors for the presence of larger cracks, by an ultrasonic beam fired along the length of the shaft; ultrasonic in-situ inspection of generator rotor teeth directly under the shrunk-on end (retaining) rings

Monitoring of a Wind Turbine Rotor using a Multi-blade Coordinate Framework

OpenAIRE

Henriksen, Lars Christian; Niemann, Hans Henrik; Poulsen, Niels Kjølstad

2012-01-01

In this paper a method to detect asymmetric faults in a wind turbine rotor is presented. The paper describes how fault diagnosis using an observer-based residual generator approach is able to distinguish between the nominal and faulty case by the injection of e.g. a sinusoidal excitation signal into the system. In the case of a wind turbine, an excitation signal is automatically generated by the rotation of the rotor in a turbulent wind eld. Using the multi-blade coordinate transformation, th...

Classification of Rotor Induced Shearing Events in the Near Wake of a Wind Turbine Array Boundary Layer

Science.gov (United States)

Smith, Sarah; Viggiano, Bianca; Ali, Naseem; Cal, Raul Bayoan

2017-11-01

Flow perturbation induced by a turbine rotor imposes considerable turbulence and shearing effects in the near wake of a turbine, altering the efficiency of subsequent units within a wind farm array. Previous methods have characterized near wake vorticity of a turbine and recovery distance of various turbine array configurations. This study aims to build on previous analysis with respect to a turbine rotor within an array and develop a model to examine stress events and energy contribution in the near wake due to rotational effects. Hot wire anemometry was employed downstream of a turbine centrally located in the third row of a 3x3 array. Data considered points planar to the rotor and included simultaneous streamwise and wall-normal velocities as well as concurrent streamwise and transverse velocities. Conditional analysis of Reynolds stresses induced by the rotor agree with former near wake research, and examination of stresses in terms of streamwise and transverse velocity components depicts areas of significant rotational effects. Continued analysis includes spectral decomposition and conditional statistics to further characterize shearing events at various points considering the swept area of the rotor.

Use of magnetic compression to support turbine engine rotors

Science.gov (United States)

Pomfret, Chris J.

1994-01-01

Ever since the advent of gas turbine engines, their rotating disks have been designed with sufficient size and weight to withstand the centrifugal forces generated when the engine is operating. Unfortunately, this requirement has always been a life and performance limiting feature of gas turbine engines and, as manufacturers strive to meet operator demands for more performance without increasing weight, the need for innovative technology has become more important. This has prompted engineers to consider a fundamental and radical breakaway from the traditional design of turbine and compressor disks which have been in use since the first jet engine was flown 50 years ago. Magnetic compression aims to counteract, by direct opposition rather than restraint, the centrifugal forces generated within the engine. A magnetic coupling is created between a rotating disk and a stationary superconducting coil to create a massive inwardly-directed magnetic force. With the centrifugal forces opposed by an equal and opposite magnetic force, the large heavy disks could be dispensed with and replaced with a torque tube to hold the blades. The proof of this concept has been demonstrated and the thermal management of such a system studied in detail; this aspect, especially in the hot end of a gas turbine engine, remains a stiff but not impossible challenge. The potential payoffs in both military and commercial aviation and in the power generation industry are sufficient to warrant further serious studies for its application and optimization.

A plastic stress intensity factor approach to turbine disk structural integrity assessment

Directory of Open Access Journals (Sweden)

V. Shlyannikov

2016-07-01

Full Text Available This study based on a new fracture mechanics parameter is concerned with assessing the integrity of cracked steam turbine disk which operate under startup-shutdown cyclic loading conditions. Damage accumulation and growth in service have occurred on the inner surface of slot fillet of key. In order to determine elastic-plastic fracture mechanics parameters full-size stress-strain state analysis of turbine disk was performed for a quote-elliptical part-through cracks under considering loading conditions. As a result distributions of elastic and plastic stress intensity factors along crack front in slot fillet of key of turbine disk depending on surface crack form are defined. An engineering approach to the prediction of carrying capacity of cracked turbine disk which is sensitive to the loading history at maintenance is proposed. The predictions of the rate of crack growth and residual lifetime of steam turbine disk are compared for elastic and elastic-plastic solutions. It is shown that the previously proposed elastic crack growth models provide overestimate the lifetime with respect to the present one. An advantage to use the plastic stress intensity factor to characterize the fracture resistance as the self-dependent unified parameter for a variety of turbine disk configurations rather than the magnitude of the elastic stress intensity factors alone is discussed.

Multiple piece turbine rotor blade

Science.gov (United States)

Jones, Russell B; Fedock, John A

2013-05-21

A multiple piece turbine rotor blade with a shell having an airfoil shape and secured between a spar and a platform with the spar including a tip end piece. a snap ring fits around the spar and abuts against the spar tip end piece on a top side and abuts against a shell on the bottom side so that the centrifugal loads from the shell is passed through the snap ring and into the spar and not through a tip cap dovetail slot and projection structure.

Cascade Analysis of a Floating Wind Turbine Rotor

International Nuclear Information System (INIS)

Eliassen, Lene; Jakobsen, Jasna B; Knauer, Andreas; Nielsen, Finn Gunnar

2014-01-01

Mounting a wind turbine on a floating foundation introduces more complexity to the aerodynamic loading. The floater motion contains a wide range of frequencies. To study some of the basic dynamic load effect on the blades due to these motions, a two-dimensional cascade approach, combined with a potential vortex method, is used. This is an alternative method to study the aeroelastic behavior of wind turbines that is different from the traditional blade element momentum method. The analysis tool demands little computational power relative to a full three dimensional vortex method, and can handle unsteady flows. When using the cascade plane, a ''cut'' is made at a section of the wind turbine blade. The flow is viewed parallel to the blade axis at this cut. The cascade model is commonly used for analysis of turbo machineries. Due to the simplicity of the code it requires little computational resources, however it has limitations in its validity. It can only handle two-dimensional potential flow, i.e. including neither three-dimensional effects, such as the tip loss effect, nor boundary layers and stall effects are modeled. The computational tool can however be valuable in the overall analysis of floating wind turbines, and evaluation of the rotor control system. A check of the validity of the vortex panel code using an airfoil profile is performed, comparing the variation of the lift force, to the theoretically derived Wagner function. To analyse the floating wind turbine, a floating structure with hub height 90 m is chosen. An axial motion of the rotor is considered

Dynamic behaviour of pump-turbine runner: From disk to prototype runner

International Nuclear Information System (INIS)

Huang, X X; Egusquiza, E; Valero, C; Presas, A

2013-01-01

In recent decades, in order to increase output power of hydroelectric turbomachinery, the design head and the flow rate of the hydraulic turbines have been increased greatly. This has led to serious vibratory problems. The pump-turbines have to work at various operation conditions to satisfy the requirements of the power grid. However, larger hydraulic forces will result in high vibration levels on the turbines, especially, when the machines operate at off-design conditions. Due to the economic considerations, the pump-turbines are built as light as possible, which will change the dynamic response of the structures. According to industrial cases, the fatigue damage of the pump-turbine runner induced by hydraulic dynamic forces usually happens on the outer edge of the crown, which is near the leading edges of blades. To better understand the reasons for this kind of fatigue, it is extremely important to investigate the dynamic response behaviour of the hydraulic turbine, especially the runner, by experimental measurement and numerical simulation. The pump-turbine runner has a similar dynamic response behaviour of the circular disk. Therefore, in this paper the dynamic response analyses for circular disks with different dimensions and disk-blades-disk structures were carried out to better understand the fundamental dynamic behaviour for the complex turbomachinery. The influences of the pattern and number of blades were discussed in detail

Design of a wind turbine rotor for maximum aerodynamic efficiency

DEFF Research Database (Denmark)

Johansen, Jeppe; Aagaard Madsen, Helge; Gaunaa, Mac

2009-01-01

The design of a three-bladed wind turbine rotor is described, where the main focus has been highest possible mechanical power coefficient, CP, at a single operational condition. Structural, as well as off-design, issues are not considered, leading to a purely theoretical design for investigating...... maximum aerodynamic efficiency. The rotor is designed assuming constant induction for most of the blade span, but near the tip region, a constant load is assumed instead. The rotor design is obtained using an actuator disc model, and is subsequently verified using both a free-wake lifting line method...

Fault Diagnosis of Demountable Disk-Drum Aero-Engine Rotor Using Customized Multiwavelet Method

Directory of Open Access Journals (Sweden)

Jinglong Chen

2015-10-01

Full Text Available The demountable disk-drum aero-engine rotor is an important piece of equipment that greatly impacts the safe operation of aircraft. However, assembly looseness or crack fault has led to several unscheduled breakdowns and serious accidents. Thus, condition monitoring and fault diagnosis technique are required for identifying abnormal conditions. Customized ensemble multiwavelet method for aero-engine rotor condition identification, using measured vibration data, is developed in this paper. First, customized multiwavelet basis function with strong adaptivity is constructed via symmetric multiwavelet lifting scheme. Then vibration signal is processed by customized ensemble multiwavelet transform. Next, normalized information entropy of multiwavelet decomposition coefficients is computed to directly reflect and evaluate the condition. The proposed approach is first applied to fault detection of an experimental aero-engine rotor. Finally, the proposed approach is used in an engineering application, where it successfully identified the crack fault of a demountable disk-drum aero-engine rotor. The results show that the proposed method possesses excellent performance in fault detection of aero-engine rotor. Moreover, the robustness of the multiwavelet method against noise is also tested and verified by simulation and field experiments.

A prediction method of temperature distribution and thermal stress for the throttle turbine rotor and its application

Directory of Open Access Journals (Sweden)

Yang Yu

2017-01-01

Full Text Available In this paper, a prediction method of the temperature distribution for the thermal stress for the throttle-regulated steam turbine rotor is proposed. The rotor thermal stress curve can be calculated according to the preset power requirement, the operation mode and the predicted critical parameters. The results of the 660 MW throttle turbine rotor show that the operators are able to predict the operation results and to adjust the operation parameters in advance with the help of the inertial element method. Meanwhile, it can also raise the operation level, thus providing the technical guarantee for the thermal stress optimization control and the safety of the steam turbine rotor under the variable load operation.

RTOD- RADIAL TURBINE OFF-DESIGN PERFORMANCE ANALYSIS

Science.gov (United States)

Glassman, A. J.

1994-01-01

The RTOD program was developed to accurately predict radial turbine off-design performance. The radial turbine has been used extensively in automotive turbochargers and aircraft auxiliary power units. It is now being given serious consideration for primary powerplant applications. In applications where the turbine will operate over a wide range of power settings, accurate off-design performance prediction is essential for a successful design. RTOD predictions have already illustrated a potential improvement in off-design performance offered by rotor back-sweep for high-work-factor radial turbines. RTOD can be used to analyze other potential performance enhancing design features. RTOD predicts the performance of a radial turbine (with or without rotor blade sweep) as a function of pressure ratio, speed, and stator setting. The program models the flow with the following: 1) stator viscous and trailing edge losses; 2) a vaneless space loss between the stator and the rotor; and 3) rotor incidence, viscous, trailing-edge, clearance, and disk friction losses. The stator and rotor viscous losses each represent the combined effects of profile, endwall, and secondary flow losses. The stator inlet and exit and the rotor inlet flows are modeled by a mean-line analysis, but a sector analysis is used at the rotor exit. The leakage flow through the clearance gap in a pivoting stator is also considered. User input includes gas properties, turbine geometry, and the stator and rotor viscous losses at a reference performance point. RTOD output includes predicted turbine performance over a specified operating range and any user selected flow parameters. The RTOD program is written in FORTRAN IV for batch execution and has been implemented on an IBM 370 series computer with a central memory requirement of approximately 100K of 8 bit bytes. The RTOD program was developed in 1983.

An innovative medium speed wind turbine rotor blade design for low wind regime (electrical power generation)

International Nuclear Information System (INIS)

Abas Abd Wahab; Chong Wen Tong

2001-01-01

This paper describes the preliminary study of a small-scale wind turbine rotor blade (a low wind speed region turbine). A new wind turbine rotor blade (AE2 blade) for stand alone system has been conceptualized, designed, constructed and tested. The system is a reduced size prototype (half-scaled) to develop an efficient (adapted to Malaysian wind conditions)and cost effective wind energy conversion system (WECS) with local design and production technique. The blades were constructed from aluminium sheet with metal blending technique. The layout and design of rotor blade, its innovative features and test results are presented. Results from indoor test showed that the advantages of AE2 blade in low speed, with the potential of further improvements. The best rotor efficiency, C P attained with simple AE2 blades rotor (number of blade = 3) was 37.3% (Betz efficiency = 63%) at tip speed ratio (TSR) = 3.6. From the fabrication works and indoor testing, the AE2 blade rotor has demonstrated its structural integrity (ease of assembly and transportation), simplicity, acceptable performance and low noise level. (Author)

Microfabricated rankine cycle steam turbine for power generation and methods of making the same

Science.gov (United States)

Frechette, Luc (Inventor); Muller, Norbert (Inventor); Lee, Changgu (Inventor)

2009-01-01

In accordance with the present invention, an integrated micro steam turbine power plant on-a-chip has been provided. The integrated micro steam turbine power plant on-a-chip of the present invention comprises a miniature electric power generation system fabricated using silicon microfabrication technology and lithographic patterning. The present invention converts heat to electricity by implementing a thermodynamic power cycle on a chip. The steam turbine power plant on-a-chip generally comprises a turbine, a pump, an electric generator, an evaporator, and a condenser. The turbine is formed by a rotatable, disk-shaped rotor having a plurality of rotor blades disposed thereon and a plurality of stator blades. The plurality of stator blades are interdigitated with the plurality of rotor blades to form the turbine. The generator is driven by the turbine and converts mechanical energy into electrical energy.

Design and initial testing of a one-bladed 30-meter-diameter rotor on the NASA/DOE mod-O wind turbine

Science.gov (United States)

Corrigan, R. D.; Ensworth, C. B. F.

1986-01-01

The concept of a one-bladed horizontal-axis wind turbine has been of interest to wind turbine designers for many years. Many designs and economic analyses of one-bladed wind turbines have been undertaken by both United States and European wind energy groups. The analyses indicate significant economic advantages but at the same time, significant dynamic response concerns. In an effort to develop a broad data base on wind turbine design and operations, the NASA Wind Energy Project Office has tested a one-bladed rotor at the NASA/DOE Mod-O Wind Turbine Facility. This is the only known test on an intermediate-sized one-bladed rotor in the United States. The 15.2-meter-radius rotor consists of a tip-controlled blade and a counterweight assembly. A rigorous test series was conducted in the Fall of 1985 to collect data on rotor performance, drive train/generator dynamics, structural dynamics, and structural loads. This report includes background information on one-bladed rotor concepts, and Mod-O one-bladed rotor test configuration, supporting design analysis, the Mod-O one-blade rotor test plan, and preliminary test results.

A Prescribed-Wake Vortex Line Method for Aerodynamic Analysis and Optimization of Multi-Rotor Wind Turbines

OpenAIRE

Rosenberg, Aaron; Sharma, Anupam

2015-01-01

The objective of this paper is to extend the xed wake vortex lattice method (VLM), used to evaluate the performance of single-rotor wind turbines (SRWT), for use in analyzing dual-rotor wind turbines (DRWT). VLM models wind turbine blades as bound vortex laments with helical trailing vortices. Using the Biot-Savart law, it is possible to calculate the induction in the plane of rotation allowing for a computationally inexpensive, yet accurate, prediction of blade loading and power performance....

Rotordynamic Analysis and Feasibility Study of a Disk Spin Test Facility for Rotor Health Monitoring

Science.gov (United States)

Sawicki, Jerzy T.

2005-01-01

Recently, National Aeronautics and Space Administration (NASA) initiated a program to achieve the significant improvement in aviation safety. One of the technical challenges is the design and development of accelerated experiments that mimic critical damage cases encountered in engine components. The Nondestructive Evaluation (NDE) Group at the NASA Glenn Research Center (GRC) is currently addressing the goal concerning propulsion health management and the development of propulsion system specific technologies intended to detect potential failures prior to catastrophe. For this goal the unique disk spin simulation system was assembled at NASA GRC, which allows testing of rotors with the spinning speeds up to 10K RPM, and at the elevated temperature environment reaching 540 C (1000 F). It is anticipated that the facility can be employed for detection of Low Cycle Fatigue disk cracking and further High Cycle Fatigue blade vibration. The controlled crack growth studies at room and elevated temperatures can be conducted on the turbine wheels, and various NDE techniques can be integrated and assessed as in-situ damage monitoring tools. Critical rotating parts in advanced gas turbine engines such as turbine disks frequently operate at high temperature and stress for long periods of time. The integrity of these parts must be proven by non-destructive evaluation (NDE) during various machining steps ranging from forging blank to finished shape, and also during the systematic overhaul inspections. Conventional NDE methods, however, have unacceptable limits. Some of these techniques are time-consuming and inconvenient for service aircraft testing. Almost all of these techniques require that the vicinity of the damage is known in advance. These experimental techniques can provide only local information and no indication of the structural strength at a component and/or system level. The shortcomings of currently available NDE methods lead to the requirement of new damage

Effect of wind turbine wakes on summer-time wind profiles in the US Great Plains

Science.gov (United States)

Rhodes, M. E.; Lundquist, J. K.; Aitken, M.

2011-12-01

Wind energy is steadily becoming a significant source of grid electricity in the United States, and the Midwestern United States provides one of the nation's richest wind resources. This study examines the effect of wind turbine wakes on the wind profile in central Iowa. Data were collected using a coherent Doppler LiDAR system located approximately 2.5 rotor diameters north of a row of modern multi-MW wind turbine generators. The prevailing wind direction was from the South allowing the LiDAR to capture wind turbine wake properties; however, a number of periods existed where the LiDAR captured undisturbed flow. The LiDAR system reliably obtained readings up to 200 m above ground level (AGL), spanning the entire rotor disk (~40 m to 120 m AGL) which far surpasses the information provided by traditional wind resource assessment instrumentation. We extract several relevant parameters from the lidar data including: horizontal wind speed, vertical velocity, horizontal turbulence intensity, wind shear, and turbulent kinetic energy (TKE). Each time period at a particular LiDAR measurement height was labeled "wake" or "undisturbed" based on the wind direction at that height. Wake and undisturbed data were averaged separately to create a time-height cross-section averaged day for each parameter. Significant differences between wake and undisturbed data emerge. During the day, wake conditions experience larger values of TKE within the altitudes of the turbine rotor disk while TKE values above the rotor disk are similar between waked and undisturbed conditions. Furthermore, the morning transition of TKE in the atmospheric boundary layer commences earlier during wake conditions than in undisturbed conditions, and the evening decay of TKE persists longer during wake conditions. Waked wind shear is consistently greater than undisturbed periods at the edges of the wind turbine rotor disk (40m & 120m AGL), but especially so during the night where wind shear values during wake

Effects of Hot Streak Shape on Rotor Heating in a High-Subsonic Single-Stage Turbine

Science.gov (United States)

Dorney, Daniel J.; Gundy-Burlet, Karen L.; Norvig, Peter (Technical Monitor)

1999-01-01

Experimental data have shown that combustor temperature non-uniformities can lead to the excessive heating of first-stage rotor blades in turbines. This heating of the rotor blades can lead to thermal fatigue and degrade turbine performance. The results of recent studies have shown that variations in the circumferential location (clocking) of the hot streak relative to the first-stage vane airfoils can be used to minimize the adverse effects of the hot streak. The effects of the hot streak/airfoil count ratio on the heating patterns of turbine airfoils have also been evaluated. In the present investigation, three-dimensional unsteady Navier-Stokes simulations have been performed for a single-stage high-pressure turbine operating in high subsonic flow. In addition to a simulation of the baseline turbine, simulations have been performed for circular and elliptical hot streaks of varying sizes in an effort to represent different combustor designs. The predicted results for the baseline simulation show good agreement with the available experimental data. The results of the hot streak simulations indicate: that a) elliptical hot streaks mix more rapidly than circular hot streaks, b) for small hot streak surface area the average rotor temperature is not a strong function of hot streak temperature ratio or shape, and c) hot streaks with larger surface area interact with the secondary flows at the rotor hub endwall, generating an additional high temperature region.

The effect of transverse crack upon parametric instability of a rotor-bearing system with an asymmetric disk

Science.gov (United States)

Han, Qinkai; Chu, Fulei

2012-12-01

It is well known that either the asymmetric disk or transverse crack brings parametric inertia (or stiffness) excitation to the rotor-bearing system. When both of them appear in a rotor system, the parametric instability behaviors have not gained sufficient attentions. Thus, the effect of transverse crack upon parametric instability of a rotor-bearing system with an asymmetric disk is studied. First, the finite element equations of motion are established for the asymmetric rotor system. Both the open and breathing transverse cracks are taken into account in the model. Then, the discrete state transition matrix (DSTM) method is introduced for numerically acquiring the instability regions. Based upon these, some computations for a practical asymmetric rotor system with open or breathing transverse crack are conducted, respectively. Variations of the primary and combination instability regions induced by the asymmetric disk with the crack depth are observed, and the effect of the orientation angle between the crack and asymmetric disk on various instability regions are discussed in detail. It is shown that for the asymmetric angle around 0, the existence of transverse (either open or breathing) crack has attenuation effect upon the instability regions. Under certain crack depth, the instability regions could be vanished by the transverse crack. When the asymmetric angle is around π/2, increasing the crack depth would enhance the instability regions.

The importance of dynamic stall in aerodynamic modeling of the Darrieus rotor

Science.gov (United States)

Fraunie, P.; Beguier, C.; Paraschivoiu, I.

The CAARDEX program is defined for analyzing the behavior of Darrieus wind turbines in terms of the Reynolds number, the geometrical characteristics of the wind turbine and the spreading of the stream tubes traversing the rotor volume. It is demonstrated that the maximum power conversion efficiency of the Darrieus rotor is 0.4, with the energy capture being divided at a 4:1 ratio upstream to downstream rotor. The model shows that the velocity induced on the rotor is a function of the specific velocity and solidity, and that previous stream tube theories are valid only at low values of these parameters. CARDAAX treats the rotor disk in terms of horizontal slices of stream tubes modeled separately for the upstream and downstream segments. Account is taken of the velocity profile in the atmospheric boundary layer, which can vary significantly in the case of large wind turbines, i.e., several hundred feet high. When applied to predicting the performance of a 1 kW, 2.6 m diam prototype Darrieus wind turbine in a 10 mps flow, fair agreement is obtained for power capture/wind velocity and cyclic aerodynamic forces. Additional flow visualization data is provided to illustrate the production of turbulence in the form of vortices shed between the blades.

Transition prediction on the NORDTANK 500/41 turbine rotor

Energy Technology Data Exchange (ETDEWEB)

Soerensen, N.N.

2002-09-01

A new simplified transition model for wind turbine blades is described along with the implementation in the EllipSys3D code. The method is based on a sectional treatment of the turbine blade under the assumption of chordwise flow, and lookup tables of transition point location computed by external 2D programs. The coupling of the 2D transition point location and the 3D sectional flow is performed through the stagnation point location. The method is applied to a single rotor case, the NORDTANK 500/41 rotor with LM19.1 blades. The transitional computations show improved agreement with measurements for wind speeds between 11 and 15 m/s. For higher wind speeds, the validity of the transition location computed by the 2D XFOIL code is questionable, and the results cannot be trusted. Analysis of the results comparing fully turbulent and transitional spanwise distributions of tangential forces, reveal that the decrease in power production when applying the transition model is mainly a consequence of the decrease in driving force on the inboard part of the blade between 5 and 12 meter radius. The results are very encouraging, and further studies of other rotors are needed for further validation. (au)

Aerodynamic loads and rotor performance for the Darrieus wind turbines

Science.gov (United States)

Paraschivoiu, I.

1981-12-01

Aerodynamic blade loads and rotor performance are studied for the Darrieus windmill by using a double-multiple streamtube model. The Darrieus is represented as a pair of actuator disks in tandem at each level of the rotor, with upstream and downstream half-cycles. An equilibrium velocity exists in the center plane, and the upwind velocity is higher than the downwind velocity; lift and drag coefficients are calculated from the Reynolds number and the local angle of attack. Half-rotor torque and power are found by averaging the contributions from each streamtube at each position of the rotor in the upwind cycle. An example is provided for a 17 m Darrieus employing NACA blades. While the method is found to be suitable for predicting blade and rotor performance, the need to incorporate the effects of dynamic stall in the model is stressed as a means to improve accuracy.

Analysis of the aerodynamic performance of the multi-rotor concept

Science.gov (United States)

Chasapogiannis, Petros; Prospathopoulos, John M.; Voutsinas, Spyros G.; Chaviaropoulos, Takis K.

2014-06-01

The concept of a large (~20MW) multi-rotor wind turbine intended for offshore installations is analysed with respect to its aerodynamic performance. The effect of closely clustering rotors on a single actuator disk is estimated using two different modelling approaches: a CFD solver in which the rotors are simulated as distinct actuator disks and a vortex based solver in which the blade geometry is exactly considered. In the present work, a system of 7 rotors is simulated with a centre to centre spacing of 1.05D. At nominal conditions (tip speed ratio=9) both models predict an increase in power of ~3% alongside with an increase in thrust of ~1.5%. The analysis of the flow field indicates that in the 7 rotor system the individual wakes merge into one wake at ~2D and that flow recovery starts at approximately the same downstream distance as in the single rotor case. As regards the dynamic implications of the close spacing of the rotors it was found that there is an increase in the loading amplitude ranging from 0.30-2.13% at blade level in rated conditions.

Analysis of the aerodynamic performance of the multi-rotor concept

International Nuclear Information System (INIS)

Chasapogiannis, Petros; Prospathopoulos, John M; Voutsinas, Spyros G; Chaviaropoulos, Takis K

2014-01-01

The concept of a large (∼20MW) multi-rotor wind turbine intended for offshore installations is analysed with respect to its aerodynamic performance. The effect of closely clustering rotors on a single actuator disk is estimated using two different modelling approaches: a CFD solver in which the rotors are simulated as distinct actuator disks and a vortex based solver in which the blade geometry is exactly considered. In the present work, a system of 7 rotors is simulated with a centre to centre spacing of 1.05D. At nominal conditions (tip speed ratio=9) both models predict an increase in power of ∼3% alongside with an increase in thrust of ∼1.5%. The analysis of the flow field indicates that in the 7 rotor system the individual wakes merge into one wake at ∼2D and that flow recovery starts at approximately the same downstream distance as in the single rotor case. As regards the dynamic implications of the close spacing of the rotors it was found that there is an increase in the loading amplitude ranging from 0.30-2.13% at blade level in rated conditions

Dynamic life-time assessing method for the N1C700 turbine's rotor

International Nuclear Information System (INIS)

Popescu-Vifor, B.

1993-01-01

The N1C700 turbine's rotor subject to different sorts of stress variations was investigated through dynamic life-time assessing method. To obtain the temperature fields at different steam parameters inside the turbine components, a computer code named DENOPAR was developed

Development of drag disk and turbines at the INEL

International Nuclear Information System (INIS)

Goodrich, L.D.; Edson, J.L.; Averill, R.H.

1984-01-01

One of the parameters that must be measured in nuclear safety research is mass flow rate. The reactor environment associated with two-phase flow makes this measurement difficult. To accomplish this at the Idaho National Engineering Laboratory, a drag disk and turbine transducer conbination was developed. These transducers can withstand >2000 h of continuous operation in the reactor environment. Mechanical problems have been solved with these transducers to the point where the electrical coils are now the limiting factor on lifetime. This paper presents the results of the development of the drag disk and turbine with problems and solutions pointed out

A practical approach to fracture analysis at the trailing edge of wind turbine rotor blades

DEFF Research Database (Denmark)

Eder, Martin Alexander; Bitsche, Robert; Nielsen, Magda

2014-01-01

Wind turbine rotor blades are commonly manufactured from composite materials by a moulding process. Typically, the wind turbine blade is produced in two halves, which are eventually adhesively joined along their edges. Investigations of operating wind turbine blades show that debonding...

Ice accretion modeling for wind turbine rotor blades

Energy Technology Data Exchange (ETDEWEB)

Chocron, D.; Brahimi, T.; Paraschivoiu, I.; Bombardier, J.A. [Ecole Polytechnique de Montreal (Canada)

1997-12-31

The increasing application of wind energy in northern climates implies operation of wind turbines under severe atmospheric icing conditions. Such conditions are well known in the Scandinavian countries, Canada and most of Eastern European countries. An extensive study to develop a procedure for the prediction of ice accretion on wind turbines rotor blades appears to be essential for the safe and economic operation of wind turbines in these cold regions. The objective of the present paper is to develop a computer code capable of simulating the shape and amount of ice which may accumulate on horizontal axis wind turbine blades when operating in icing conditions. The resulting code is capable to predict and simulate the formation of ice in rime and glaze conditions, calculate the flow field and particle trajectories and to perform thermodynamic analysis. It also gives the possibility of studying the effect of different parameters that influence ice formation such as temperature, liquid water content, droplet diameter and accretion time. The analysis has been conducted on different typical airfoils as well as on NASA/DOE Mod-0 wind turbine. Results showed that ice accretion on wind turbines may reduce the power output by more than 20%.

Design of rotor blade for vertical axis wind turbine using double aerofoil

Energy Technology Data Exchange (ETDEWEB)

Chougule, P.D.; Ratkovich, N.; Kirkegaard, P.H.; Nielsen, Soeren R.K. [Aalborg Univ.. Dept. of Civil Engineering, Aalborg (Denmark)

2012-07-01

Nowadays, small vertical axis wind turbines are receiving more attention compared to horizontal wind turbines due to their suitability in urban use,because they generate less noise, have bird free turbines and lower cost. There are few vertical axis wind turbines design with good power curve. However, the efficiency of power extraction has not been improved. Therefore, an attempt has been made to utilize high lift technology in practice for vertical axis wind turbines in order to improve power efficiency. High lift is obtained by double aerofoil elements mainly used in aeroplane wing design. In this current work, two aerofoils are used to design a rotor blade for a vertical axis wind turbine to improve the power efficiency on the rotor. Double aerofoil blade design consists of a main aerofoil and a slat aerofoil. The parameters related to position and orientation of the slat aerofoil with respect to the main aerofoil defines the high lift. Orientation of slat aerofoil is a parameter of investigation in this paper. Computational fluid dynamics (CFD) have been used to obtain the aerodynamic characteristics of double aerofoil. The CFD simulations were carried out using Star CCM+ v7.04 (CD-adapco, UK) software. Aerofoils used in this work are selected from standard aerofoil shapes. (Author)

Design and Analysis of Wind Turbine Rotors Using Hinged Structures and Rods

Science.gov (United States)

Lu, Hongya; Zeng, Pan; Lei, Liping

2018-03-01

Light weight and high stiffness are key design factors in ensuring cost effectiveness and reliability of wind turbines, especially for the inboard region of the rotor blades. In this study, several novel designs were developed to improve the mechanical performance of the rotor. Experiments were performed on an isolated blade incorporating the new features of a hinged structure and rods. The results validated the effectiveness of these features at alleviating the root-bending moment of the blade under varying wind loads and enhancing the stiffness of the blade. A numerical investigation was carried out to further examine the bending moment distribution, shear and axial force, and rod tension of these novel rotor designs under uniform loads. Longitudinal geometrical variations of the blade were considered in the model. Results showed that two designs realized a favorable bending moment distribution and improved the modal frequencies of the edgewise modes: bisymmetrical rods on a single-hinged structure and interveined symmetrical rods on a cantilevered structure. However, these designs have different deformation mechanisms. In addition, the first group of edgewise modal frequencies of these two designs were improved compared with the traditional rotor design. Their potential values in the application to the design of a lightweight, high-stiffness, and reliable wind turbine rotor were discussed.

SMART Wind Turbine Rotor: Data Analysis and Conclusions

Energy Technology Data Exchange (ETDEWEB)

Berg, Jonathan C. [Sandia National Lab. (SNL-NM), Albuquerque, NM (United States); Barone, Matthew F. [Sandia National Lab. (SNL-NM), Albuquerque, NM (United States); Yoder, Nathanael C. [Sandia National Lab. (SNL-NM), Albuquerque, NM (United States)

2014-01-29

This report documents the data post-processing and analysis performed to date on the field test data. Results include the control capability of the trailing edge flaps, the combined structural and aerodynamic damping observed through application of step actuation with ensemble averaging, direct observation of time delays associated with aerodynamic response, and techniques for characterizing an operating turbine with active rotor control.

Data collection and analysis software development for rotor dynamics testing in spin laboratory

Science.gov (United States)

Abdul-Aziz, Ali; Arble, Daniel; Woike, Mark

2017-04-01

Gas turbine engine components undergo high rotational loading another complex environmental conditions. Such operating environment leads these components to experience damages and cracks that can cause catastrophic failure during flights. There are traditional crack detections and health monitoring methodologies currently being used which rely on periodic routine maintenances, nondestructive inspections that often times involve engine and components dis-assemblies. These methods do not also offer adequate information about the faults, especially, if these faults at subsurface or not clearly evident. At NASA Glenn research center, the rotor dynamics laboratory is presently involved in developing newer techniques that are highly dependent on sensor technology to enable health monitoring and prediction of damage and cracks in rotor disks. These approaches are noninvasive and relatively economical. Spin tests are performed using a subscale test article mimicking turbine rotor disk undergoing rotational load. Non-contact instruments such as capacitive and microwave sensors are used to measure the blade tip gap displacement and blade vibrations characteristics in an attempt develop a physics based model to assess/predict the faults in the rotor disk. Data collection is a major component in this experimental-analytical procedure and as a result, an upgrade to an older version of the data acquisition software which is based on LabVIEW program has been implemented to support efficiently running tests and analyze the results. Outcomes obtained from the tests data and related experimental and analytical rotor dynamics modeling including key features of the updated software are presented and discussed.

Development of LP turbine rotor steels resistant to stress corrosion cracking

International Nuclear Information System (INIS)

Nakayama, Takenori; Sugie, Kiyoshi; Fujiwara, Kazuo; Takano, Masayoshi; Kinoshita, Shushi

1988-01-01

The effect of various alloying elements on caustic SCC of 3.5 NiCrMoV steel for turbine rotor forgings was studied. From the results, low P (≤ 0.005 %) steel and low P (≤ 0.005 %) - Nb (0.02/0.03 %) steel has been developed as a rotor material, resistant to SCC. It is confirmed that the developed steel has a higher resistance to SCC and to temper embrittlement, and has equivalent other mechanical properties to those of conventional rotor steel. In addition, the role of P and Nb in SCC was also discussed. (author)

WindPACT Turbine Design Scaling Studies Technical Area 2: Turbine, Rotor and Blade Logistics; TOPICAL

International Nuclear Information System (INIS)

Smith, K.

2001-01-01

Through the National Renewable Energy Laboratory (NREL), the United States Department of Energy (DOE) implemented the Wind Partnership for Advanced Component Technologies (WindPACT) program. This program will explore advanced technologies that may reduce the cost of energy (COE) from wind turbines. The initial step in the WindPACT program is a series of preliminary scaling studies intended to determine the optimum sizes for future turbines, help define sizing limits for certain critical technologies, and explore the potential for advanced technologies to contribute to reduced COE as turbine scales increase. This report documents the results of Technical Area 2-Turbine Rotor and Blade Logistics. For this report, we investigated the transportation, assembly, and crane logistics and costs associated with installation of a range of multi-megawatt-scale wind turbines. We focused on using currently available equipment, assembly techniques, and transportation system capabilities and limitations to hypothetically transport and install 50 wind turbines at a facility in south-central South Dakota

On the impact of multi-axial stress states on trailing edge bondlines in wind turbine rotor blades

OpenAIRE

Castelos, Pablo Noever; Balzani, Claudio

2016-01-01

For a reliable design of wind turbine systems all of their components have to be designed to withstand the loads appearing in the turbine's lifetime. When performed in an integral manner this is called systems engineering, and is exceptionally important for components that have an impact on the entire wind turbine system, such as the rotor blade. Bondlines are crucial subcomponents of rotor blades, but they are not much recognized in the wind energy research community. However, a bondline fai...

T55 power turbine rotor multiplane-multispeed balancing study

Science.gov (United States)

Martin, M. R.

1982-01-01

A rotordynamic analysis of the T55-L-11C engine was used to evaluate the balancing needs of the power turbine and to optimize the balancing procedure. As a result, recommendations were made for implementation of a multiplane-multispeed balancing plan. Precision collars for the attachment of trial weights to a slender rotor were designed enabling demonstration balancing on production hardware. The quality of the balance was then evaluated by installing a high speed balanced power turbine in an engine and running in a test cell at the Corpus Christi Army depot. The engine used had been tested prior to the turbine changeout and showed acceptable overall vibration levels for the engine were significantly reduced, demonstrating the ability of multiplane-multispeed balancing to control engine vibration.

Rotor instrumentation circuits for the Sandia 34-meter vertical axis wind turbine

Science.gov (United States)

Sutherland, Herbert J.; Stephenson, William A.

1988-07-01

Sandia National Laboratories has erected a research oriented, 34-meter diameter, Darrieus vertical axis wind turbine near Bushland, Texas, which has been designated the Sandia 34-m VAWT Test Bed. To meet present and future research needs, the machine was equipped with a large array of sensors. This manuscript details the sensors initially placed on the rotor, their respective instrumentation circuits, and the provisions incorporated into the design of the rotor instrumentation circuits for future research. This manuscript was written as a reference manual for the rotor instrumentation of the Test Bed.

Ultrasonic inspection method and system for detection of steeple cracking in turbine disk rims

International Nuclear Information System (INIS)

Birring, A.S.; Lamping, G.A.; Van der Veer, W.R.; Hanley, J.J.

1990-01-01

Steam turbine disks which operate under high cyclic stress in a moist environment can develop cracks in the disk-rim steeples. Detection of these cracks using nondestructive testing methods is necessary to assure safe operation and avoid unnecessary disk replacement. Both magnetic particle (MT) and ultrasonic testing (UT) can be used to inspect the steeples; however, UT can be used without removing the blades. A system for inspecting bladed steeples has been developed that can be applied on a range of disks including those in Westinghouse, General Electric, and Allis Chalmers turbines. The system performs an inspection as the turbine is rotated at slow speeds over turning rolls. This procedure greatly reduces inspection time because the inspection can be done without deblading the disk or resetting the inspection equipment for different rim segments

Fast Multilevel Panel Method for Wind Turbine Rotor Flow Simulations

NARCIS (Netherlands)

van Garrel, Arne; Venner, Cornelis H.; Hoeijmakers, Hendrik Willem Marie

2017-01-01

A fast multilevel integral transform method has been developed that enables the rapid analysis of unsteady inviscid flows around wind turbines rotors. A low order panel method is used and the new multi-level multi-integration cluster (MLMIC) method reduces the computational complexity for

Feasibility of using PZT actuators to study the dynamic behavior of a rotating disk due to rotor-stator interaction.

Science.gov (United States)

Presas, Alexandre; Egusquiza, Eduard; Valero, Carme; Valentin, David; Seidel, Ulrich

2014-07-07

In this paper, PZT actuators are used to study the dynamic behavior of a rotating disk structure due to rotor-stator interaction excitation. The disk is studied with two different surrounding fluids-air and water. The study has been performed analytically and validated experimentally. For the theoretical analysis, the natural frequencies and the associated mode shapes of the rotating disk in air and water are obtained with the Kirchhoff-Love thin plate theory coupled with the interaction with the surrounding fluid. A model for the Rotor Stator Interaction that occurs in many rotating disk-like parts of turbomachinery such as compressors, hydraulic runners or alternators is presented. The dynamic behavior of the rotating disk due to this excitation is deduced. For the experimental analysis a test rig has been developed. It consists of a stainless steel disk (r = 198 mm and h = 8 mm) connected to a variable speed motor. Excitation and response are measured from the rotating system. For the rotating excitation four piezoelectric patches have been used. Calibrating the piezoelectric patches in amplitude and phase, different rotating excitation patterns are applied on the rotating disk in air and in water. Results show the feasibility of using PZT to control the response of the disk due to a rotor-stator interaction.

Feasibility of Using PZT Actuators to Study the Dynamic Behavior of a Rotating Disk due to Rotor-Stator Interaction

Directory of Open Access Journals (Sweden)

Alexandre Presas

2014-07-01

Full Text Available In this paper, PZT actuators are used to study the dynamic behavior of a rotating disk structure due to rotor-stator interaction excitation. The disk is studied with two different surrounding fluids—air and water. The study has been performed analytically and validated experimentally. For the theoretical analysis, the natural frequencies and the associated mode shapes of the rotating disk in air and water are obtained with the Kirchhoff-Love thin plate theory coupled with the interaction with the surrounding fluid. A model for the Rotor Stator Interaction that occurs in many rotating disk-like parts of turbomachinery such as compressors, hydraulic runners or alternators is presented. The dynamic behavior of the rotating disk due to this excitation is deduced. For the experimental analysis a test rig has been developed. It consists of a stainless steel disk (r = 198 mm and h = 8 mm connected to a variable speed motor. Excitation and response are measured from the rotating system. For the rotating excitation four piezoelectric patches have been used. Calibrating the piezoelectric patches in amplitude and phase, different rotating excitation patterns are applied on the rotating disk in air and in water. Results show the feasibility of using PZT to control the response of the disk due to a rotor-stator interaction.

Evaluation of the impact of adjusting the angle of the axis of a wind turbine rotor relative to the flow of air stream on operating parameters of a wind turbine model

Directory of Open Access Journals (Sweden)

Gumuła Stanisław

2017-01-01

Full Text Available The aim of this study was to determine the effect of regulation of an axis of a wind turbine rotor to the direction of wind on the volume of energy produced by wind turbines. A role of an optimal setting of the blades of the wind turbine rotor was specified, as well. According to the measurements, changes in the tilt angle of the axis of the wind turbine rotor in relation to the air stream flow direction cause changes in the use of wind energy. The publication explores the effects of the operating conditions of wind turbines on the possibility of using wind energy. A range of factors affect the operation of the wind turbine, and thus the volume of energy produced by the plant. The impact of design parameters of wind power plant, climatic factors or associated with the location seismic challenges can be shown from among them. One of the parameters has proved to be change settings of the rotor axis in relation to direction of flow of the air stream. Studies have shown that the accurate determination of the optimum angle of the axis of the rotor with respect to flow of air stream strongly influences the characteristics of the wind turbine.

Rotor current transient analysis of DFIG-based wind turbines during symmetrical voltage faults

International Nuclear Information System (INIS)

Ling, Yu; Cai, Xu; Wang, Ningbo

2013-01-01

Highlights: • We theoretically analyze the rotor fault current of DFIG based on space vector. • The presented analysis is simple, easy to understand. • The analysis highlights the accuracy of the expression of the rotor fault currents. • The expression can be widely used to analyze the different levels of voltage symmetrical fault. • Simulation results show the accuracy of the expression of the rotor currents. - Abstract: The impact of grid voltage fault on doubly fed induction generators (DFIGs), especially rotor currents, has received much attention. So, in this paper, the rotor currents of based-DFIG wind turbines are considered in a generalized way, which can be widely used to analyze the cases under different levels of voltage symmetrical faults. A direct method based on space vector is proposed to obtain an accurate expression of rotor currents as a function of time for symmetrical voltage faults in the power system. The presented theoretical analysis is simple and easy to understand and especially highlights the accuracy of the expression. Finally, the comparable simulations evaluate this analysis and show that the expression of the rotor currents is sufficient to calculate the maximum fault current, DC and AC components, and especially helps to understand the causes of the problem and as a result, contributes to adapt reasonable approaches to enhance the fault ride through (FRT) capability of DFIG wind turbines during a voltage fault

Probabilistic Sensitivities for Fatigue Analysis of Turbine Engine Disks

Directory of Open Access Journals (Sweden)

Harry R. Millwater

2006-01-01

Full Text Available A methodology is developed and applied that determines the sensitivities of the probability-of-fracture of a gas turbine disk fatigue analysis with respect to the parameters of the probability distributions describing the random variables. The disk material is subject to initial anomalies, in either low- or high-frequency quantities, such that commonly used materials (titanium, nickel, powder nickel and common damage mechanisms (inherent defects or surface damage can be considered. The derivation is developed for Monte Carlo sampling such that the existing failure samples are used and the sensitivities are obtained with minimal additional computational time. Variance estimates and confidence bounds of the sensitivity estimates are developed. The methodology is demonstrated and verified using a multizone probabilistic fatigue analysis of a gas turbine compressor disk analysis considering stress scatter, crack growth propagation scatter, and initial crack size as random variables.

Strength and fatigue of wind turbine rotor laminates and subcomponents

NARCIS (Netherlands)

Nijssen, R.X.T.; Westphal, T.; Stammes, E.; Sari, J.K.

2010-01-01

This paper gives an overview of current wind turbine rotor blade composite materials research carried out in the material's laboratory of WMC within the framework of European projects. It outlines the collection and analysis of reference data, research into the effect of temperature and frequency on

On the impact of multi-axial stress states on trailing edge bondlines in wind turbine rotor blades

Science.gov (United States)

Noever Castelos, Pablo; Balzani, Claudio

2016-09-01

For a reliable design of wind turbine systems all of their components have to be designed to withstand the loads appearing in the turbine's lifetime. When performed in an integral manner this is called systems engineering, and is exceptionally important for components that have an impact on the entire wind turbine system, such as the rotor blade. Bondlines are crucial subcomponents of rotor blades, but they are not much recognized in the wind energy research community. However, a bondline failure can lead to the loss of a rotor blade, and potentially of the entire turbine, and is extraordinarily relevant to be treated with strong emphasis when designing a wind turbine. Modern wind turbine rotor blades with lengths of 80 m and more offer a degree of flexibility that has never been seen in wind energy technology before. Large deflections result in high strains in the adhesive connections, especially at the trailing edge. The latest edition of the DNV GL guideline from end of 2015 demands a three-dimensional stress analysis of bondlines, whereas before an isolated shear stress proof was sufficient. In order to quantify the lack of safety from older certification guidelines this paper studies the influence of multi-axial stress states on the ultimate and fatigue load resistance of trailing edge adhesive bonds. For this purpose, detailed finite element simulations of the IWES IWT-7.5-164 reference wind turbine blades are performed. Different yield criteria are evaluated for the prediction of failure and lifetime. The results show that the multi-axial stress state is governed by span-wise normal stresses. Those are evidently not captured in isolated shear stress proofs, yielding non-conservative estimates of lifetime and ultimate load resistance. This finding highlights the importance to include a three-dimensional stress state in the failure analysis of adhesive bonds in modern wind turbine rotor blades, and the necessity to perform a three-dimensional characterization

Comparing different CFD wind turbine modelling approaches with wind tunnel measurements

International Nuclear Information System (INIS)

Kalvig, Siri; Hjertager, Bjørn; Manger, Eirik

2014-01-01

The performance of a model wind turbine is simulated with three different CFD methods: actuator disk, actuator line and a fully resolved rotor. The simulations are compared with each other and with measurements from a wind tunnel experiment. The actuator disk is the least accurate and most cost-efficient, and the fully resolved rotor is the most accurate and least cost-efficient. The actuator line method is believed to lie in between the two ends of the scale. The fully resolved rotor produces superior wake velocity results compared to the actuator models. On average it also produces better results for the force predictions, although the actuator line method had a slightly better match for the design tip speed. The open source CFD tool box, OpenFOAM, was used for the actuator disk and actuator line calculations, whereas the market leading commercial CFD code, ANSYS/FLUENT, was used for the fully resolved rotor approach

Powder metallurgy processing of high strength turbine disk alloys

Science.gov (United States)

Evans, D. J.

1976-01-01

Using vacuum-atomized AF2-1DA and Mar-M432 powders, full-scale gas turbine engine disks were fabricated by hot isostatically pressing (HIP) billets which were then isothermally forged using the Pratt & Whitney Aircraft GATORIZING forging process. While a sound forging was produced in the AF2-1DA, a container leak had occurred in the Mar-M432 billet during HIP. This resulted in billet cracking during forging. In-process control procedures were developed to identify such leaks. The AF2-1DA forging was heat treated and metallographic and mechanical property evaluation was performed. Mechanical properties exceeded those of Astroloy, one of the highest temperature capability turbine disk alloys presently used.

Design, fabrication, and test of a composite material wind turbine rotor blade

Science.gov (United States)

Griffee, D. G., Jr.; Gustafson, R. E.; More, E. R.

1977-01-01

The aerodynamic design, structural design, fabrication, and structural testing is described for a 60 foot long filament wound, fiberglass/epoxy resin matrix wind turbine rotor blade for a 125 foot diameter, 100 kW wind energy conversion system. One blade was fabricated which met all aerodynamic shape requirements and was structurally capable of operating under all specified design conditions. The feasibility of filament winding large rotor blades was demonstrated.

Understanding the Benefits and Limitations of Increasing Maximum Rotor Tip Speed for Utility-Scale Wind Turbines

International Nuclear Information System (INIS)

Ning, A; Dykes, K

2014-01-01

For utility-scale wind turbines, the maximum rotor rotation speed is generally constrained by noise considerations. Innovations in acoustics and/or siting in remote locations may enable future wind turbine designs to operate with higher tip speeds. Wind turbines designed to take advantage of higher tip speeds are expected to be able to capture more energy and utilize lighter drivetrains because of their decreased maximum torque loads. However, the magnitude of the potential cost savings is unclear, and the potential trade-offs with rotor and tower sizing are not well understood. A multidisciplinary, system-level framework was developed to facilitate wind turbine and wind plant analysis and optimization. The rotors, nacelles, and towers of wind turbines are optimized for minimum cost of energy subject to a large number of structural, manufacturing, and transportation constraints. These optimization studies suggest that allowing for higher maximum tip speeds could result in a decrease in the cost of energy of up to 5% for land-based sites and 2% for offshore sites when using current technology. Almost all of the cost savings are attributed to the decrease in gearbox mass as a consequence of the reduced maximum rotor torque. Although there is some increased energy capture, it is very minimal (less than 0.5%). Extreme increases in tip speed are unnecessary; benefits for maximum tip speeds greater than 100-110 m/s are small to nonexistent

Understanding the Benefits and Limitations of Increasing Maximum Rotor Tip Speed for Utility-Scale Wind Turbines

Science.gov (United States)

Ning, A.; Dykes, K.

2014-06-01

For utility-scale wind turbines, the maximum rotor rotation speed is generally constrained by noise considerations. Innovations in acoustics and/or siting in remote locations may enable future wind turbine designs to operate with higher tip speeds. Wind turbines designed to take advantage of higher tip speeds are expected to be able to capture more energy and utilize lighter drivetrains because of their decreased maximum torque loads. However, the magnitude of the potential cost savings is unclear, and the potential trade-offs with rotor and tower sizing are not well understood. A multidisciplinary, system-level framework was developed to facilitate wind turbine and wind plant analysis and optimization. The rotors, nacelles, and towers of wind turbines are optimized for minimum cost of energy subject to a large number of structural, manufacturing, and transportation constraints. These optimization studies suggest that allowing for higher maximum tip speeds could result in a decrease in the cost of energy of up to 5% for land-based sites and 2% for offshore sites when using current technology. Almost all of the cost savings are attributed to the decrease in gearbox mass as a consequence of the reduced maximum rotor torque. Although there is some increased energy capture, it is very minimal (less than 0.5%). Extreme increases in tip speed are unnecessary; benefits for maximum tip speeds greater than 100-110 m/s are small to nonexistent.

Potential applications for Flettner rotors and Turbosails in tidal stream turbines

Energy Technology Data Exchange (ETDEWEB)

NONE

2005-07-01

Oreada reports on its studies of two novel lifting devices, namely Flettner Rotors and Turbosails, for application in powering tidal stream generators. Through computer modelling, the power generated by the lift devices has been compared with that of a conventional hydrofoil. The mathematical model assumes the base-case configuration for the turbine to be four parallel lift devices at a constant radius from the centre of the turbine and simulates a vertical axis turbine. Adjacent lift devices subtend an angle of ninety degrees at the centre of the turbine. The theoretical study indicated that the planned second part of the project involving bench tests should not go ahead. The study was largely funded by the DTI.

Assessment of research needs for wind turbine rotor materials technology

National Research Council Canada - National Science Library

National Research Council Staff; Commission on Engineering and Technical Systems; Division on Engineering and Physical Sciences; National Research Council; National Academy of Sciences

1991-01-01

... on Assessment of Research Needs for Wind Turbine Rotor Materials Technology Energy Engineering Board Commission on Engineering and Technical Systems National Research Council NATIONAL ACADEMY PRESS Washington, D.C. 1991 Copyrightthe true use are Please breaks Page inserted. accidentally typesetting been have may original the from errors not...

Aerodynamic analysis of the Darrieus rotor including secondary effects

Science.gov (United States)

Paraschivoiu, I.; Delclaux, F.; Fraunie, P.; Beguier, C.

1983-10-01

An aerodynamic analysis is made of two variants of the two-actuator-disk theory for modeling the Darrieus wind turbine. The double-multiple-streamtube model with constant and variable interference factors, including secondary effects, is examined for a Darrieus rotor. The influence of the secondary effects, namely, the blade geometry and profile type, the rotating tower, and the presence of struts and aerodynamic spoilers, is relatively significant, especially at high tip-speed ratios. Variation of the induced velocity as a function of the azimuthal angle allows a more accurate calculation of the aerodynamic loads on the downwind zone of the rotor with respect to the assumed constant interference factors. The theoretical results were compared with available experimental data for the Magdalen Islands wind turbine and Sandia-type machines (straight-line/circular-arc shape).

Resonant vibration control of three-bladed wind turbine rotors

DEFF Research Database (Denmark)

Krenk, Steen; Svendsen, Martin Nymann; Høgsberg, Jan Becker

2012-01-01

Rotors with blades, as in wind turbines, are prone to vibrations due to the flexibility of the blades and the support. In the present paper a theory is developed for active control of a combined set of vibration modes in three-bladed rotors. The control system consists of identical collocated...... to influence of other nonresonant modes. The efficiency of the method isdemonstrated byapplication to a rotor with 42 m blades, where the sensor/actuator system is implemented in the form of an axial extensible strut near the root of each blade. The load is provided by a simple but fully threedimensional...... correlated wind velocity field. It is shown by numerical simulations that the active damping system can provide a significant reduction in the response amplitude of the targeted modes, while applying control moments to the blades that are about 1 order of magnitude smaller than the moments from the external...

Application of aeroacoustic models to design of wind turbine rotors

Energy Technology Data Exchange (ETDEWEB)

Fuglsang, P.; Madsen, H.A. [Risoe National Lab., Wind Energy and Atmospheric Physics Dept., Roskilde (Denmark)

1997-12-31

A design method is presented for wind turbine rotors. The design process is split into overall design of the rotor and detailed design of the blade tip. A numerical optimization tool is used together with a semi-empirical noise prediction code for overall rotor design. The noise prediction code is validated with measurements and good agreement is obtained both on the total noise emission and on the sensitivity to wind speed, tip pitch angle and tip speed. A design study for minimum noise emission for a 300 kW rotor shows that the total sound power level can be reduced by 3 dB(A) without loss in energy production and the energy production can be increased by 2% without increase in the total noise. Detailed CFD calculations are subsequently done to resolve the blade tip flow. The characteristics of the general flow and the tip vortex are found, and the relevant parameters for the aeroacoustic models are derived for a sharp rectangular tip. (au) 16 refs.

Probabilistic analysis of bladed turbine disks and the effect of mistuning

Science.gov (United States)

Shah, Ashwin; Nagpal, V. K.; Chamis, C. C.

1990-01-01

Probabilistic assessment of the maximum blade response on a mistuned rotor disk is performed using the computer code NESSUS. The uncertainties in natural frequency, excitation frequency, amplitude of excitation and damping have been included to obtain the cumulative distribution function (CDF) of blade responses. Advanced mean value first order analysis is used to compute CDF. The sensitivities of different random variables are identified. Effect of the number of blades on a rotor on mistuning is evaluated. It is shown that the uncertainties associated with the forcing function parameters have significant effect on the response distribution of the bladed rotor.

Wind turbine rotor blade monitoring using digital image correlation: a comparison to aeroelastic simulations of a multi-megawatt wind turbine

International Nuclear Information System (INIS)

Winstroth, J; Ernst, B; Seume, J R; Schoen, L

2014-01-01

Optical full-field measurement methods such as Digital Image Correlation (DIC) provide a new opportunity for measuring deformations and vibrations with high spatial and temporal resolution. However, application to full-scale wind turbines is not trivial. Elaborate preparation of the experiment is vital and sophisticated post processing of the DIC results essential. In the present study, a rotor blade of a 3.2 MW wind turbine is equipped with a random black-and-white dot pattern at four different radial positions. Two cameras are located in front of the wind turbine and the response of the rotor blade is monitored using DIC for different turbine operations. In addition, a Light Detection and Ranging (LiDAR) system is used in order to measure the wind conditions. Wind fields are created based on the LiDAR measurements and used to perform aeroelastic simulations of the wind turbine by means of advanced multibody codes. The results from the optical DIC system appear plausible when checked against common and expected results. In addition, the comparison of relative out-ofplane blade deflections shows good agreement between DIC results and aeroelastic simulations

Wind turbine rotor blade monitoring using digital image correlation: a comparison to aeroelastic simulations of a multi-megawatt wind turbine

Science.gov (United States)

Winstroth, J.; Schoen, L.; Ernst, B.; Seume, J. R.

2014-06-01

Optical full-field measurement methods such as Digital Image Correlation (DIC) provide a new opportunity for measuring deformations and vibrations with high spatial and temporal resolution. However, application to full-scale wind turbines is not trivial. Elaborate preparation of the experiment is vital and sophisticated post processing of the DIC results essential. In the present study, a rotor blade of a 3.2 MW wind turbine is equipped with a random black-and-white dot pattern at four different radial positions. Two cameras are located in front of the wind turbine and the response of the rotor blade is monitored using DIC for different turbine operations. In addition, a Light Detection and Ranging (LiDAR) system is used in order to measure the wind conditions. Wind fields are created based on the LiDAR measurements and used to perform aeroelastic simulations of the wind turbine by means of advanced multibody codes. The results from the optical DIC system appear plausible when checked against common and expected results. In addition, the comparison of relative out-ofplane blade deflections shows good agreement between DIC results and aeroelastic simulations.

On Rotor-Blade Deterioration and Pressure Losses in a Gas-Turbine ...

African Journals Online (AJOL)

blade deterioration and pressure losses in a gas-turbine plant. This was achieved ... Rotor-blade deterioration result in 1.2 percent drop in pressure ratio across the compressor, with a corresponding drop in isentropic efficiency from 0.83 to 0.72.

Design of an aeroelastically tailored 10 MW wind turbine rotor

DEFF Research Database (Denmark)

Zahle, Frederik; Tibaldi, Carlo; Pavese, Christian

2016-01-01

This work presents an integrated multidisciplinary wind turbine optimization framework utilizing state-of-the-art aeroelastic and structural tools, capable of simultaneous design of the outer geometry and internal structure of the blade. The framework is utilized to design a 10 MW rotor constrained...... not to exceed the design loads of an existing reference wind turbine. The results show that through combined geometric tailoring of the internal structure and aerodynamic shape of the blade it is possible to achieve significant passive load alleviation that allows for a 9% longer blade with an increase in AEP...

Study on Creep Damage Model of 1Cr1Mo1/4V Steel for Turbine Rotor

International Nuclear Information System (INIS)

Choi, Woo Sung; Song, Gee Wook; Kim, Bum Shin; Chang, Sung Ho; Fleury, Eric

2011-01-01

It is well known that the dominant damage mechanisms in high-temperature steam turbine facilities such as rotor and casing are creep and fatigue damages. Even though coupling of creep and fatigue should be considered while predicting the life of turbine facilities, the remaining life of large steam turbine facilities is generally determined on the basis of creep damage because the turbines must generate stable base-load power and because they are operated at a high temperature and pressure for a long time. Almost every large steam turbine in Korea has been operated for more than 20 years and is made of steel containing various amounts of principal alloying elements nickel, chromium, molybdenum, and vanadium. In this study, creep damage model of 1Cr1Mo1/4V steel for turbine rotor is proposed and that can assess the high temperature creep life of large steam turbine facilities is proposed

Four-dimensional characterization of inflow to and wakes from a multi-MW turbine: overview of the Turbine Wake and Inflow Characterization Study (TWICS2011)

Science.gov (United States)

Lundquist, J. K.; Banta, R. M.; Pichugina, Y.; Brewer, A.; Alvarez, R. J.; Sandberg, S. P.; Kelley, N. D.; Aitken, M.; Clifton, A.; Mirocha, J. D.

2011-12-01

To support substantial deployment of renewably-generated electricity from the wind, critical information about the variability of wind turbine wakes in the real atmosphere from multi-MW turbines is required. The assessment of the velocity deficit and turbulence associated with industrial-scale turbines is a major issue for wind farm design, particularly with respect to the optimization of the spacing between turbines. The significant velocity deficit and turbulence generated by upstream turbines can reduce the power production and produce harmful vibrations in downstream turbines, which can lead to excess maintenance costs. The complexity of wake effects depends on many factors arising from both hardware (turbine size, rotor speed, and blade geometry, etc.) and from meteorological considerations such as wind velocity, gradients of wind across the turbine rotor disk, atmospheric stability, and atmospheric turbulence. To characterize the relationships between the meteorological inflow and turbine wakes, a collaborative field campaign was designed and carried out at the Department of Energy's National Wind Technology Center (NREL/NWTC) in south Boulder, Colorado, in spring 2011. This site often experiences channeled flow with a consistent wind direction, enabling robust statistics of wake velocity deficits and turbulence enhancements. Using both in situ and remote sensing instrumentation, measurements upwind and downwind of multi-megawatt wind turbine in complex terrain quantified the variability of wind turbine inflow and wakes from an industrial-scale turbine. The turbine of interest has a rated power of 2.3 MW, a rotor diameter of 100m, and a hub height of 80m. In addition to several meteorological towers, one extending to hub height (80m) and another extending above the top of the rotor disk (135m), a Triton mini-sodar and a Windcube lidar characterized the inflow to the turbine and the variability across the site. The centerpiece instrument of the TWICS campaign

A plastic stress intensity factor approach to turbine disk structural integrity assessment

OpenAIRE

Shlyannikov, V.; Zakharov, A.; Yarullin, R.

2016-01-01

This study based on a new fracture mechanics parameter is concerned with assessing the integrity of cracked steam turbine disk which operate under startup-shutdown cyclic loading conditions. Damage accumulation and growth in service have occurred on the inner surface of slot fillet of key. In order to determine elastic-plastic fracture mechanics parameters full-size stress-strain state analysis of turbine disk was performed for a quote-elliptical part-through cracks under consider...

Probabilistic Sensitivities for Fatigue Analysis of Turbine Engine Disks

OpenAIRE

Harry R. Millwater; R. Wesley Osborn

2006-01-01

A methodology is developed and applied that determines the sensitivities of the probability-of-fracture of a gas turbine disk fatigue analysis with respect to the parameters of the probability distributions describing the random variables. The disk material is subject to initial anomalies, in either low- or high-frequency quantities, such that commonly used materials (titanium, nickel, powder nickel) and common damage mechanisms (inherent defects or su...

Determination of elastic stresses in gas-turbine disks

Science.gov (United States)

Manson, S S

1947-01-01

A method is presented for the calculation of elastic stresses in symmetrical disks typical of those of a high-temperature gas turbine. The method is essentially a finite-difference solution of the equilibrium and compatibility equations for elastic stresses in a symmetrical disk. Account can be taken of point-to-point variations in disk thickness, in temperature, in elastic modulus, in coefficient of thermal expansion, in material density, and in Poisson's ratio. No numerical integration or trial-and-error procedures are involved and the computations can be performed in rapid and routine fashion by nontechnical computers with little engineering supervision. Checks on problems for which exact mathematical solutions are known indicate that the method yields results of high accuracy. Illustrative examples are presented to show the manner of treating solid disks, disks with central holes, and disks constructed either of a single material or two or more welded materials. The effect of shrink fitting is taken into account by a very simple device.

Design and optimization for strength and integrity of tidal turbine rotor blades

International Nuclear Information System (INIS)

Liu, Pengfei; Veitch, Brian

2012-01-01

Tidal turbine rotor blade fractures and failures have resulted in substantial damage and hence cost of repair and recovery. The present work presents a rotor blade design and optimization method to address the blade structural strength design problem. The generic procedure is applicable to both turbine rotors and propellers. The optimization method seeks an optimum blade thickness distribution across the span with a prescribed constant safety factor for all the blade sections. This optimization procedure serves two purposes: while maintaining the required structural strength and integrity for an ultimate inflow speed, it aims to reduce the material to a minimum and to maintain power generation efficiency or improve the hydrodynamic efficiency. The value of the chosen minimum safety factor depends on the actual working conditions of the turbine in which the sectional peak loading and frequency are used: the harsher the environment, the larger the required safety factor. An engineering software tool with both hydrodynamic and structural capabilities was required to predict the instantaneous loading acting on all the blade sections, as well as the strength of a local blade section with a given blade geometry and chosen material. A time-domain, 3D unsteady panel method was then implemented based on a marine propeller software tool and used to perform the optimization. A 3-blade 20-m tidal turbine that was prototyped in parallel with the current work for the Bay of Fundy was used as an example for optimization. The optimum thickness distribution for a required safety factor at the ultimate possible inflow speed resulted in 37.6% saving in blade material. The blade thickness and distribution as a function of a maximum inflow speed of 6 m/s is also presented. The blade material used in the example was taken as nickel–aluminium–bronze (NAB) but the procedure was developed to be applicable to propeller or turbine blades of basically any material. -- Highlights: ► A

Automation of ultrasonic testing of turbine disk billets

International Nuclear Information System (INIS)

Gorodkov, V.E.; Domashevskij, B.N.; Pron', N.I.; Tkachenko, V.A.

1984-01-01

cations of ultrasonic facility for automation of testing turbine disk billets of 25Kh2PMFA and 34KhM1A steels are considered. The operating principle and the design of ''Disk-1'' facility are described, its test results are presented. It is shown that the facility increases the test efficiency five times, enables to estimate dimensions of revealed defect with regard to the quality of acoustic contact, thus facilitating the work of personnel and improving the test quality

Anisotropy of the Reynolds stress tensor in the wakes of wind turbine arrays in Cartesian arrangements with counter-rotating rotors

Science.gov (United States)

Hamilton, Nicholas; Cal, Raúl Bayoán

2015-01-01

A 4 × 3 wind turbine array in a Cartesian arrangement was constructed in a wind tunnel setting with four configurations based on the rotational sense of the rotor blades. The fourth row of devices is considered to be in the fully developed turbine canopy for a Cartesian arrangement. Measurements of the flow field were made with stereo particle-image velocimetry immediately upstream and downstream of the selected model turbines. Rotational sense of the turbine blades is evident in the mean spanwise velocity W and the Reynolds shear stress - v w ¯ . The flux of kinetic energy is shown to be of greater magnitude following turbines in arrays where direction of rotation of the blades varies. Invariants of the normalized Reynolds stress anisotropy tensor (η and ξ) are plotted in the Lumley triangle and indicate that distinct characters of turbulence exist in regions of the wake following the nacelle and the rotor blade tips. Eigendecomposition of the tensor yields principle components and corresponding coordinate system transformations. Characteristic spheroids representing the balance of components in the normalized anisotropy tensor are composed with the eigenvalues yielding shapes predicted by the Lumley triangle. Rotation of the coordinate system defined by the eigenvectors demonstrates trends in the streamwise coordinate following the rotors, especially trailing the top-tip of the rotor and below the hub. Direction of rotation of rotor blades is shown by the orientation of characteristic spheroids according to principle axes. In the inflows of exit row turbines, the normalized Reynolds stress anisotropy tensor shows cumulative effects of the upstream turbines, tending toward prolate shapes for uniform rotational sense, oblate spheroids for streamwise organization of rotational senses, and a mixture of characteristic shapes when the rotation varies by row. Comparison between the invariants of the Reynolds stress anisotropy tensor and terms from the mean

Turbine engine rotor blade fault diagnostics through casing pressure and vibration sensors

International Nuclear Information System (INIS)

Cox, J; Anusonti-Inthra, P

2014-01-01

In this study, an exact solution is provided for a previously indeterminate equation used for rotor blade fault diagnostics. The method estimates rotor blade natural frequency through turbine engine casing pressure and vibration sensors. The equation requires accurate measurements of low-amplitude sideband signals in the frequency domain. With this in mind, statistical evaluation was also completed with the goal of determining the effect of sampling time and frequency on sideband resolution in the frequency domain

Preform spar cap for a wind turbine rotor blade

Science.gov (United States)

Livingston, Jamie T [Simpsonville, SC; Driver, Howard D [Greer, SC; van Breugel, Sjef [Enschede, NL; Jenkins, Thomas B [Cantonment, FL; Bakhuis, Jan Willem [Nijverdal, NL; Billen, Andrew J [Daarlerveen, NL; Riahi, Amir [Pensacola, FL

2011-07-12

A spar cap for a wind turbine rotor blade. The spar cap may include multiple preform components. The multiple preform components may be planar sheets having a swept shape with a first end and a second end. The multiple preform components may be joined by mating the first end of a first preform component to the second end of a next preform component, forming the spar cap.

Determination of Scaled Wind Turbine Rotor Characteristics from Three Dimensional RANS Calculations

International Nuclear Information System (INIS)

Burmester, S; Gueydon, S; Make, M

2016-01-01

Previous studies have shown the importance of 3D effects when calculating the performance characteristics of a scaled down turbine rotor [1-4]. In this paper the results of 3D RANS (Reynolds-Averaged Navier-Stokes) computations by Make and Vaz [1] are taken to calculate 2D lift and drag coefficients. These coefficients are assigned to FAST (Blade Element Momentum Theory (BEMT) tool from NREL) as input parameters. Then, the rotor characteristics (power and thrust coefficients) are calculated using BEMT. This coupling of RANS and BEMT was previously applied by other parties and is termed here the RANS-BEMT coupled approach. Here the approach is compared to measurements carried out in a wave basin at MARIN applying Froude scaled wind, and the direct 3D RANS computation. The data of both a model and full scale wind turbine are used for the validation and verification. The flow around a turbine blade at full scale has a more 2D character than the flow properties around a turbine blade at model scale (Make and Vaz [1]). Since BEMT assumes 2D flow behaviour, the results of the RANS-BEMT coupled approach agree better with the results of the CFD (Computational Fluid Dynamics) simulation at full- than at model-scale. (paper)

Engine rotor health monitoring: an experimental approach to fault detection and durability assessment

Science.gov (United States)

Abdul-Aziz, Ali; Woike, Mark R.; Clem, Michelle; Baaklini, George

2015-03-01

Efforts to update and improve turbine engine components in meeting flights safety and durability requirements are commitments that engine manufacturers try to continuously fulfill. Most of their concerns and developments energies focus on the rotating components as rotor disks. These components typically undergo rigorous operating conditions and are subject to high centrifugal loadings which subject them to various failure mechanisms. Thus, developing highly advanced health monitoring technology to screen their efficacy and performance is very essential to their prolonged service life and operational success. Nondestructive evaluation techniques are among the many screening methods that presently are being used to pre-detect hidden flaws and mini cracks prior to any appalling events occurrence. Most of these methods or procedures are confined to evaluating material's discontinuities and other defects that have mature to a point where failure is eminent. Hence, development of more robust techniques to pre-predict faults prior to any catastrophic events in these components is highly vital. This paper is focused on presenting research activities covering the ongoing research efforts at NASA Glenn Research Center (GRC) rotor dynamics laboratory in support of developing a fault detection system for key critical turbine engine components. Data obtained from spin test experiments of a rotor disk that relates to investigating behavior of blade tip clearance, tip timing and shaft displacement based on measured data acquired from sensor devices such as eddy current, capacitive and microwave are presented. Additional results linking test data with finite element modeling to characterize the structural durability of a cracked rotor as it relays to the experimental tests and findings is also presented. An obvious difference in the vibration response is shown between the notched and the baseline no notch rotor disk indicating the presence of some type of irregularity.

Topping turbine (103-JAT) rotor instability in 1150-STPD Kellogg ammonia plants

Science.gov (United States)

Thomas, R.

1985-01-01

In two of Agrico's three plants, instabilities in the rotor/bearing system have been an ongoing problem. On occasion plant rates, i.e., machine speed, have been restricted in order to limit the exhaust and shaft relative vibration on the 103-JAT to a maximum value of 89 micrometer (0.0035) peak to peak. The purpose is to acquaint one with Agrico's experiences with exhaust end vibration and rotor instabilities on the 103-JAT topping turbine. The final conclusions arrived at were based on: (1) field acquired data both during steady state and transient conditions; (2) computer modeling of the rotor/bearing system; and (3) vibration data taken from a control rotor during a series of test runs in a high speed balancing machine from 0 to 110% of operating speed.

Simulation and measurement of ferromagnetic impurities in non-magnetic aeroengine turbine disks using fluxgate magnetometers

OpenAIRE

Sebastian Hantscher; Ruixin Zhou; Albert Seidl; Johann Hinken; Christian Ziep

2015-01-01

In this paper, ferromagnetic impurities in paramagnetic aeroengine turbine disks are investigated. Because such inclusions represent a significant threat in aviation, a detailed analysis is required for impured turbine disks. For this purpose, sensitive fluxgate magnetometers are used. After a premagnetisation, this sensor is able to detect small ferromagnetic particles by recording the variation of the magnetic flux density while the disk rotates below the sensor head. This trajectory create...

Repair by weld of steam and gas turbine rotors made of Cr-Mo-V steel; Reparacion por soldadura de rotores de turbinas de vapor y de gas fabricados con aceros al Cr-Mo-V

Energy Technology Data Exchange (ETDEWEB)

Mazur C, Zdzislaw; Hernandez R, Alejando [Instituto de Investigaciones Electricas, Cuernavaca, Morelos (Mexico); Orozco S, Julian; Banuelos P, Jose E. [Comision Federal de Electricidad (Mexico)

2003-07-01

In this article an analysis is presented of the typical damages in steam and gas turbine rotors made of Cr-Mo-V low alloy steels. An analysis of the weldability of the Cr-Mo-V steel is carried out and a classification of the possible types of repairs of the turbine rotors is presented, starting off from the causes and ways of presentation of the faults/deterioration of the rotor materials during the operation of the turbine. With base on the damages detected in the rotor of a gas turbine of 20.65 MW, the development of the repairing technology carried out by weld in site is presented. After the repair process, the rotor was put again in operation. [Spanish] En este articulo se presenta un analisis de los danos tipicos en rotores de turbinas de vapor y de gas fabricados con aceros de baja aleacion al Cr-Mo-V. Se lleva a cabo un analisis de la soldabilidad de los aceros al Cr-Mo-V y se presenta una clasificacion de los posibles tipos de reparaciones de los rotores de turbinas, partiendo de las causas y modos de presentacion de las fallas/deterioro del material de los rotores durante la operacion de la turbina. Con base en los danos detectados en el rotor de una turbina de gas de 20.65 MW, se presenta el desarrollo de la tecnologia de reparacion por soldadura llevada a cabo en sitio. Despues del proceso de reparacion, el rotor fue puesto nuevamente en servicio.

Development of production technology and investigation of quality for forged-welded turbine rotors of steel 25Kh2NVFA

International Nuclear Information System (INIS)

Borisov, I.A.; Merinov, G.N.; Slezkina, E.V.

1997-01-01

A study was made into mechanical properties and microstructure of turbine rotor components manufactured by forging and heat treated under various conditions. It is revealed that the optimal heat treatment of forgings must include double quenching with subsequent tempering at 630-640 deg C for 10-20 h. Forged and welded rotors should be tempered at 620-630 deg C for 50-100 h. Microscopic examination and mechanical tests showed that low alloy steel 25Kh2NMF can be successfully used for manufacturing rotors of high-, medium-and low-heat turbines

Experimental verification of blade elongation and axial rotor shift in steam turbines

Czech Academy of Sciences Publication Activity Database

Procházka, Pavel

2016-01-01

Roč. 2, č. 3 (2016), s. 190-192 ISSN 2149-8024 Institutional support: RVO:61388998 Keywords : blade elongation * axial rotor shift * steam turbines * magnetoresistive sensors Subject RIV: BI - Acoustics http://www.challengejournal.com/index.php/cjsmec/article/download/74/62

Bimetallic Blisks with Shrouded Turbine Blades for Gas Turbine Engines

Directory of Open Access Journals (Sweden)

L. A. Magerramova

2015-01-01

Full Text Available The paper discusses prospects of using blisks with shrouded blades. Increasing an engine life and efficiency as well as mass reduction can also be achieved by increasing blade numbers and decreasing disk diameter. But design engineers are faced with the problem of blade placement because of the disk size and root dimensions.The problem of increasing life and cyclic durability, vibration strength, and lightweight design of the turbine gas turbine wheels, can be solved by an elimination of blade - disk locks.The technology of manufacturing one-piece blisks by connecting the blades with the disc part using hot isostatic pressing was developed. This technology allows us to use blades with shrouds. It is necessary to increase efficiency and to improve high cycle fatigue performance of rotor blades.One of the pressing problems is to ensure the necessary position of shrouds in relation to each other in the manufacturing process as well as in the service. Numerical studies of the influence of the shroud mounting position on blade strength during operation allowed us to develop a methodology of choosing a shroud mounting position.Based on the two turbine wheels (LPT and HPT calculations advantages of blisk design with respect to the lock-based design were shown. Application of bimetallic blisks with shrouded blades resulted in a lifespan increase and weight reduction.In addition, other advantages of blisk design are as follows: possible reduction in the number of parts, elimination of leaks and fretting that take place in the blade - disk locks, exception of expensive broaching operations and disk alloy saving. The shortcoming is elimination of damping in root connection. In addition, there are no widely used repair methods.Despite these disadvantages the usage of bimetallic turbine blisks with shrouded blades is very promising.

Soft-martensitic stainless Cr-Ni-Mo steel for turbine rotors in geothermic power stations

International Nuclear Information System (INIS)

Schonfeld, K.; Potthast, E.

1986-01-01

Steel Grade X5 Cr-Ni-Mo 12 6 containing 0.05% carbon, 12% chromium, 6% nickel, and 1.50% molybdenum is an advantageous material for turbine rotors in geothermic power stations because of its excellent strength and toughness properties in combination with good erosion and corrosion resistance. In terms of the phase diagram, this soft-martensitic steel has its place at the martensite/austenite/ferrite interface. Therefore, its chemical composition must be chosen so as to have a completely martensitic structure after hardening. The manufacture of and the mechanical properties of a turbine rotor 1200 mm in diameter by 5600 mm in length with a finished weight of approximately 21.5 tons are described in detail

Fault diagnosis of a Wind Turbine Rotor using a Multi-blade Coordinate Framework

DEFF Research Database (Denmark)

Henriksen, Lars Christian; Niemann, Hans Henrik; Poulsen, Niels Kjølstad

2012-01-01

Fault diagnosis of a wind turbine rotor is considered. The faults considered are sensor faults and blades mounted with a pitch offset. A fault at a single blade will result in asymmetries in the rotor, which can be applied for fault diagnosis. The diagnosis is derived by using the multiblade...... coordinate (MBC) transformation also known as the Coleman transformation together with active fault diagnosis (AFD). This transforms the setup from rotating to fixed frame coordinates. The rotor speed acts as the auxiliary input for the active diagnosis. The applied method take the varying rotor speed...... into account. Operation at different mean wind speeds is examined and it is discussed how to exploit the findings acquired by the investigation of the various faults....

Utilization of fiber reinforced plastics in rotor blades of wind turbines. WF Information

Energy Technology Data Exchange (ETDEWEB)

1980-01-01

In order to produce wind power plants of the future with high power (1-5 MW), the wind turbines are constructed with large rotor diameters (up to 145 m). The rotor blade has to be designed for a service life of at least 25 years. The fiber bonded or hybrid structure (metal + fiber composite material) is certainly attractive, especially in corrosive environment, compared to conventional metal constructions (steel or aluminum in welded, riveted, or bolted form). Light, rigid, and dynamically high-strength rotor blades can be built with fiber reinforced plastics. The present report gives a survey of the material problems arising in such plants.

Using a collision model to design safer wind turbine rotors for birds

International Nuclear Information System (INIS)

Tucker, V.A.

1996-01-01

A mathematical model for collisions between birds and propeller-type turbine rotors identifies the variables that can be manipulated to reduce the probability that birds will collide with the rotor. This study defines a safety index--the clearance power density--that allows rotors of different sizes and designs to be compared in terms of the amount of wind energy converted to electrical energy per bird collision. The collision model accounts for variations in wind speed during the year and shows that for model rotors with simple, one-dimensional blades, the safety index increases in proportion to rotor diameter, and variable speed rotors have higher safety indexes than constant speed rotors. The safety index can also be increased by enlarging the region near the center of the rotor hub where the blades move slowly enough for birds to avoid them. Painting the blades to make them more visible might have this effect. Model rotors with practical designs can have safety indexes an order of magnitude higher than those for model rotors typical of the constant speeds rotors in common use today. This finding suggests that redesigned rotors could have collision rates with birds perhaps an order of magnitude lower than today's rotors, with no reduction in the production of wind power. The empirical data that exist for collisions between raptors, such as hawks and eagles, and rotors are consistent with the model: the numbers of raptor carcasses found beneath large variable speed rotors, relative to the numbers found under small constant speed rotors, are in the proportions predicted by the collision model rather than in proportion to the areas swept by the rotor blades. However, uncontrolled variables associated with these data prevent a stronger claim of support for the model

Fatigue life prediction and strength degradation of wind turbine rotor blade composites

NARCIS (Netherlands)

Nijssen, R.P.L.

2006-01-01

Wind turbine rotor blades are subjected to a large number of highly variable loads, but life predictions are typically based on constant amplitude fatigue behaviour. Therefore, it is important to determine how service life under variable amplitude fatigue can be estimated from constant amplitude

Fabrication of Turbine Disk Materials by Additive Manufacturing

Science.gov (United States)

Sudbrack, Chantal; Bean, Quincy A.; Cooper, Ken; Carter, Robert; Semiatin, S. Lee; Gabb, Tim

2014-01-01

Precipitation-strengthened, nickel-based superalloys are widely used in the aerospace and energy industries due to their excellent environmental resistance and outstanding mechanical properties under extreme conditions. Powder-bed additive manufacturing (AM) technologies offer the potential to revolutionize the processing of superalloy turbine components by eliminating the need for extensive inventory or expensive legacy tooling. Like selective laser melting (SLM), electron beam melting (EBM) constructs three-dimensional dense components layer-by-layer by melting and solidification of atomized, pre-alloyed powder feedstock within 50-200 micron layers. While SLM has been more widely used for AM of nickel alloys like 718, EBM offers several distinct advantages, such as less retained residual stress, lower risk of contamination, and faster build rates with multiple-electron-beam configurations. These advantages are particularly attractive for turbine disks, for which excessive residual stress and contamination can shorten disk life during high-temperature operation. In this presentation, we will discuss the feasibility of fabricating disk superalloy components using EBM AM. Originally developed using powder metallurgy forging processing, disk superalloys contain a higher refractory content and precipitate volume fraction than alloy 718, thus making them more prone to thermal cracking during AM. This and other challenges to produce homogeneous builds with desired properties will be presented. In particular, the quality of lab-scale samples fabricated via a design of experiments, in which the beam current, build temperature, and beam velocity were varied, will be summarized. The relationship between processing parameters, microstructure, grain orientation, and mechanical response will be discussed.

EPRI research program NDE techniques for crack initiation of steam turbine rotor

International Nuclear Information System (INIS)

Goto, T.; Kimura, J.; Kawamoto, K.; Kadoya, Y.; Viswanathan, R.

1990-01-01

EPRI RP 2481-8 aims at the development of nondestructive methods for the life assessment of steam turbine rotor for its crack initiation caused by creep and/or fatigue. As a part of the research project, the demonstration of the state of the art NDE techniques was conducted during June to August of 1988 at EPRI NDE Center, Charlotte, N.C. by Mitsubishi Heavy Industries, Ltd. using four rotors retired after long term service (16-22x10 4 hr). This paper introduces the results of the demonstration

Design of a fibrous composite preform for wind turbine rotor blades

DEFF Research Database (Denmark)

Hansen, Jens Zangenberg; Brøndsted, Povl; Kofoed, M.

2014-01-01

The present work addresses the different factors and challenges one must cope with in the design process of a composite preform used for the load-carrying main laminate of a wind turbine rotor blade. The design process is split up into different key elements, each of which are presented...... and discussed separately. The key elements are all interconnected, which complicate the design process and involves an iterative procedure. The aim is to provide an overview of the process that governs the design of composite preforms for wind turbine blades. The survey can be used as an information source...... on composite preform manufacturing. Basic knowledge on wind turbine blade technology and composites is assumed. © 2013 Elsevier Ltd. All rights reserved....

A multi-frequency fatigue testing method for wind turbine rotor blades

DEFF Research Database (Denmark)

Eder, Martin Alexander; Belloni, Federico; Tesauro, Angelo

2017-01-01

Rotor blades are among the most delicate components of modern wind turbines. Reliability is a crucial aspect, since blades shall ideally remain free of failure under ultra-high cycle loading conditions throughout their designated lifetime of 20–25 years. Full-scale blade tests are the most accurate...... means to experimentally simulate damage evolution under operating conditions, and are therefore used to demonstrate that a blade type fulfils the reliability requirements to an acceptable degree of confidence. The state-of-the-art testing method for rotor blades in industry is based on resonance...... higher modes contribute more significantly due to their higher cycle count. A numerical feasibility study based on a publicly available large utility rotor blade is used to demonstrate the ability of the proposed approach to outperform the state-of-the-art testing method without compromising fatigue test...

Recent quality of ultra large rotor shafts

International Nuclear Information System (INIS)

Suzuki, Akira; Kinoshita, Shushi; Morita, Kikuo; Kikuchi, Hideo; Takada, Masayoshi

1983-01-01

Large size and high quality are required for rotor shafts accompanying recent trend of thermal and nuclear power generation toward large capacity. As for the low pressure rotor shafts for large capacity turbines, the disks and a shaft tend to be made into one body instead of conventional shrink fit construction, because of the experience of rotor accidents and the improvement of reliability. Therefore the ingots required become more and more large, and excellent production techniques are required for steel making, forging and heat treatment. Kobe Steel Ltd. have made about 20 large generator shafts from 420 t and 500 t ingots, and confirmed their stable high quality. Also a one-body low pressure rotor of 2600 mm diameter was made for trial, and its quality was examined. It was confirmed that the effect of forging and heat treatment was given sufficiently, and the production techniques for super-large one-body rotors were established. In steel making, vacuum degassing was applied twice to decrease hydrogen content, and VV restriction forging and pre-stage treatment were carried out. The properties of large rotors are reported. (Kako, I.)

Field Tests of Wind Turbine Unit with Tandem Wind Rotors and Double Rotational Armatures

Science.gov (United States)

Galal, Ahmed Mohamed; Kanemoto, Toshiaki

This paper discusses the field tests of the wind turbine unit, in which the front and the rear wind rotors drive the inner and the outer armatures of the synchronous generator. The wind rotors were designed conveniently by the traditional procedure for the single wind rotor, where the diameters of the front and the rear wind rotors are 2 m and 1.33 m. The tests were done on a pick-up type truck driven straightly at constant speed. The rotational torque of the unit is directly proportional to the induced electric current irrespective of the rotational speeds of the wind rotors, while the induced voltage is proportional to the relative rotational speed. The performance of the unit is significantly affected not only by the wind velocity, but also by the blade setting angles of both wind rotors and the applied load especially at lower wind velocity.

High temperature initiation and propagation of cracks in 12%Cr-steel turbine disks

Directory of Open Access Journals (Sweden)

S. Foletti

2013-10-01

Full Text Available This work aims to study the crack propagation in 12%Cr steel for turbine disks. Creep Crack Growth (CCG tests on CT specimens have been performed to define the proper fracture mechanics which describes the initiation of the crack propagation and the crack growth behaviour for the material at high temperature. Results have been used to study the occurrence of crack initiation on a turbine disk at the extreme working temperature and stress level experienced during service, and validate the use of C* integral in correlating creep growth rate on the disk component, in case C* is numerically calculated through FEM analysis or calculated by the use of reference stress concept.

Comparison of far wakes behind a solid disk and a three-blade rotor

DEFF Research Database (Denmark)

Litvinov, I. V.; Naumov, I.V.; Okulov, Valery

2015-01-01

wakes, a constant value of the Strouhal number was found to be equal to 0.23 for a three-blade rotor and 0.15 for a solid disk. This Strouhal number is in good agreement with the constants that usually characterize the wake oscillations behind immobile bluff bodies. The comparison of axial velocity...

Control of the thermostressed state of low-pressure cylinder rotors for power steam turbines

International Nuclear Information System (INIS)

Lejzerovich, A.Sh.

1980-01-01

The principle arrangement of an analog device for operation control of the low pressure cylinder (LPC) heating at large steam turbine start-up has been developed. Different forms of representation of the thermal conductivity equation used for realization by means of analog models are analized. Presented are the results of calculating the heating indices for the welded rotor of LPC during the turbine start-up from a cold state and the curves of temperature distribution in the disc of the first sections of welded LPC rotor at start-up from a cold state and in a steady-state regime. The results obtained show that in the process of start-up the error of the temperature difference DELTAt determination according to the suggested scheme does not exceed 10 deg C. After achieving the maximum of DELTAt in the process of the rotor temperature field flattening, this error increases and constitutes 32 deg C in steady-state regime, mainly, due to the error of temperature determination on the rotation axis in controlled cross section. As far as the control for the LPC rotor heating is necessary only during start-up and the requirements for its accuracy are not equivalent, therefore, for all regimes, representativity and accuracy of control provided by the accepted calculation scheme is quite satisfactory

Preliminary Test of Friction disk type turbine for S-CO{sub 2} cycle application

Energy Technology Data Exchange (ETDEWEB)

Baik, Seungjoon; Kim, Hyeon Tae; Lee, Jeong Ik [KAIST, Daejeon (Korea, Republic of)

2016-05-15

Due to the relatively mild sodium-CO{sub 2} interaction, the S-CO{sub 2} Brayton cycle can reduce the accident consequence compared to the steam Rankine cycle. Also the S-CO{sub 2} power conversion cycle can achieve high efficiency for SFR core thermal condition. Moreover, the S-CO{sub 2} power cycle can reduce the total cycle footprint due to high density of the working fluid. However, the high pressure operating condition and low viscosity of the fluid cause difficulties in designing appropriate seals and multi-stage turbo machineries. To solve the problem for designing turbo machineries in a creative way, KAIST research team tested a friction disk type turbine concept for the S-CO{sub 2} cycle application. In this paper, the investigation of the Tesla turbine and preliminary test results with compressed air are covered. The KAIST research team investigated a friction disk type turbine, named as Tesla turbine, for the S-CO{sub 2} power cycle applications. Due to the robust design of the fiction disk type, the Tesla turbine technology can be utilized not only for S-CO{sub 2} turbo machinery but also for the multi-phase or sludge flow turbo machinery. The preliminary test of lab-scale Tesla turbine with compressed air was conducted. The high pressure vessel was manufactured for the S-CO{sub 2} operating condition. The test will be concentrated on the turbine efficiency measurement under various conditions and development of the design methodology.

An assumed mode method and finite element method investigation of the coupled vibration in a flexible-disk rotor system with lacing wires

Energy Technology Data Exchange (ETDEWEB)

Zhou, Shui-Ting; Huang, Hong-Wu [Hunan University, Changsha (China); Chiu, Yi-Jui; Yu, Guo-Fei [Xiamen University of Technology, Xiamen (China); Yang, Chia-Hao [Taipei Chengshih University of Science and Technology, Taipei (China); Jian, Sheng-Rui [I-Shou University, Kaohsiung (China)

2017-02-15

The Assumed mode method (AMM) and Finite element method (FEM) were used. Their results were compared to investigate the coupled shaft-torsion, disk-transverse, and blade-bending vibrations in a flexible-disk rotor system. The blades were grouped with a spring. The flexible-disk rotor system was divided into three modes of coupled vibrations: Shaft-disk-blade, disk-blade, and blade-blade. Two new modes of coupled vibrations were introduced, namely, lacing wires-blade and lacing wires-disk-blade. The patterns of change of the natural frequencies and mode shapes of the system were discussed. The results showed the following: first, mode shapes and natural frequencies varied, and the results of the AMM and FEM differed; second, numerical calculation results showed three influencing factors on natural frequencies, namely, the lacing wire constant, the lacing wire location, and the flexible disk; lastly, the flexible disk could affect the stability of the system as reflected in the effect of the rotational speed.

Useful life extension of steam turbine rotors; Alargamiento de la vida en rotores de turbina de vapor

Energy Technology Data Exchange (ETDEWEB)

Garcia Arelle, Carlos [Turbomaquinas S. A. de C.V., La Piedad, Michoacan (Mexico)

2007-11-15

The continuous use of steam turbines, the chemistry of the steam itself and the variations of operation velocities, cause the gradual deterioration by erosion, oxidation and/or corrosion of the rotors and blades. When this happens most of the original manufacturers recommend to rectify the areas, diminishing the surfaces, or to compare with a new rotor. TURBOMAQUINARIAS S.A. de C.V. has developed the most reliable and safe methods to return the rotor to its original dimensions and in case of recurrent problems such as erosion, oxidation and/or wear, it offers the alternative of attaching coatings metallurgically compatible with which these problems are eliminated or diminished that might show up on the rotor surface as well as in the body of the discs or of the blades. These restoring methods are recommended by the international standards such as API 687. [Spanish] El uso continuo de las turbinas de vapor, la quimica del mismo vapor y la variacion de las velocidades de operacion, ocasionan el deterioro gradual por erosion, oxidacion y/o corrosion de los rotores y de los alabes. Al ocurrir esto la mayoria de los fabricantes originales recomiendan rectificar las areas, disminuyendo las superficies, o bien comparar un rotor nuevo. TURBOMAQUINARIAS S.A. de C.V. ha desarrollado los metodos mas confiables y seguros para devolver a su rotor las dimensiones originales y en caso de problemas recurrentes tales como erosion, oxidacion y/o desgaste, ofrece la alternativa de agregar recubrimientos metalurgicamente compatibles con los cuales se eliminan o se disminuyen estos problemas que pueden presentarse tanto en la superficie del rotor como del cuerpo de los discos o bien de los alabes. Estos metodos de restauracion son recomendados por las normas internacionales tales como la API 687.

Hydrogen utilization international clean energy system technology (WE-NET). Subtask 8. Development of hydrogen combustion turbines (development of the main component devices such as turbine blades and rotors); Suiso riyo kokusai clean energy system gijutsu (WE-NET). Subtask 8. Suiso nensho turbine no kaihatsu (turbine yoku, rotor nado shuyo kosei kiki no kaihatsu)

Energy Technology Data Exchange (ETDEWEB)

NONE

1997-03-01

The paper described the result of the fiscal 1996 development relating to hydrogen combustion turbines, as one of the hydrogen utilization technologies, which have excellent environmentality and are expected of remarkably high efficiency. In the film cooling system of first-stage moving/stationary blades, the smaller the pitch of film pore is, the higher the mean cooling efficiency becomes, indicating 0.7 at maximum. As compared with the conventional shower head type, the metal temperature can be reduced 30-40degC. In the recovery type inner (convection) cooling system, by reducing the blade number, the consumption amount of coolant can be reduced 6% in stationary blade and 13% in moving blade, as compared with the result of the preceding year. In the element test of the hybrid cooling system, film cooling efficiency was actually measured by the porous module test equipment, and the result well agreed with the calculation result. In the water cooling system, studied were water (stationary blade) and vapor (moving blade) of the closed cooling structure for realization of a cycle efficiency of 60%. In rotor/disk cooling, analyses were made of seal characteristic grasp tests and characteristics of the rotor. The effect of deflection in the mainstream was small. Besides, proper value of the seal overlapping amount could be obtained. 6 refs., 368 figs., 55 tabs.

Hydroacoustic simulation of rotor-stator interaction in resonance conditions in Francis pump-turbine

International Nuclear Information System (INIS)

Nicolet, C; Ruchonnet, N; Alligne, S; Avellan, F; Koutnik, J

2010-01-01

Combined effect of rotating pressure field related to runner blade and wakes of wicket gates leads to rotor stator interactions, RSI, in Francis pump-turbines. These interactions induce pressures waves propagating in the entire hydraulic machine. Superposition of those pressure waves may result in standing wave in the spiral casing and rotating diametrical mode in the guide vanes and can cause strong pressure fluctuations and vibrations. This paper presents the modeling, simulation and analysis of Rotor-Stator Interaction of a scale model of a Francis pump-turbine and related test rig using a one-dimensional approach. The hydroacoustic modeling of the Francis pump-turbine takes into account the spiral casing, the 20 guide vanes, the 9 rotating runner vanes. The connection between stationary and rotating parts is ensured by a valve network driven according to the unsteady flow distribution between guide vanes and runner vanes. Time domain simulations are performed for 2 different runner rotational speeds in turbine mode. The simulation results are analyzed in frequency domain and highlights hydroacoustic resonance between RSI excitations and the spiral case. Rotating diametrical mode in the vaneless gap and standing wave in the spiral case are identified. The influence of the resonance on phase and amplitude of pressure fluctuations obtained for both the spiral case and the vaneless gap is analyzed. The mode shape and frequencies are confirmed using eigenvalues analysis.

Use of NDE and FM for the assessment of remaining life of steam turbines

Energy Technology Data Exchange (ETDEWEB)

Alley, T [Duke Power Co., Charlotte, NC (United States); Stone, R [Electric Power Research Inst., Charlotte, NC (United States). Nondestructive Evaluation Center

1988-12-31

Catastrophic failures of rotating turbine components, such as the Gallatin rotor burst in 1974 and the shrunk-on disk rupture at Hinkley Point in 1969, alerted the utility industry to the failure potential of these components. Such failures can cause severe financial loss; endanger personnel; and, in nuclear plants, damage safety related equipment. To adequately predict the remaining life of a turbine rotor requires accurate information about component flaws, material properties, future operating loads, relevant failure mechanisms, and an approach to combine this information to make an assessment of remaining life. EPRI has supported the development of improved ultrasonic test equipment for use from the rotor bore (bore-sonic examination) and a fracture mechanics based life assessment code called SAFER (Stress and Fracture Evaluation of Rotors). The EPRI NDE Center has supported the transfer of this technology to industry. This presentation deals with the NDE Center`s transfer of the NDE and life assessment technology to industry and discusses a particular application by Duke Power Company at their Allen Plant, Unit 1 to extend the operating life of an IP/LP turbine. (author).

Use of NDE and FM for the assessment of remaining life of steam turbines

International Nuclear Information System (INIS)

Alley, T.; Stone, R.

1988-01-01

Catastrophic failures of rotating turbine components, such as the Gallatin rotor burst in 1974 and the shrunk-on disk rupture at Hinkley Point in 1969, alerted the utility industry to the failure potential of these components. Such failures can cause severe financial loss; endanger personnel; and, in nuclear plants, damage safety related equipment. To adequately predict the remaining life of a turbine rotor requires accurate information about component flaws, material properties, future operating loads, relevant failure mechanisms, and an approach to combine this information to make an assessment of remaining life. EPRI has supported the development of improved ultrasonic test equipment for use from the rotor bore (bore-sonic examination) and a fracture mechanics based life assessment code called SAFER (Stress and Fracture Evaluation of Rotors). The EPRI NDE Center has supported the transfer of this technology to industry. This presentation deals with the NDE Center's transfer of the NDE and life assessment technology to industry and discusses a particular application by Duke Power Company at their Allen Plant, Unit 1 to extend the operating life of an IP/LP turbine. (author)

Materials and structural aspects of advanced gas-turbine helicopter engines

Science.gov (United States)

Freche, J. C.; Acurio, J.

1979-01-01

Advances in materials, coatings, turbine cooling technology, structural and design concepts, and component-life prediction of helicopter gas-turbine-engine components are presented. Stationary parts including the inlet particle separator, the front frame, rotor tip seals, vanes and combustors and rotating components - compressor blades, disks, and turbine blades - are discussed. Advanced composite materials are considered for the front frame and compressor blades, prealloyed powder superalloys will increase strength and reduce costs of disks, the oxide dispersion strengthened alloys will have 100C higher use temperature in combustors and vanes than conventional superalloys, ceramics will provide the highest use temperature of 1400C for stator vanes and 1370C for turbine blades, and directionally solidified eutectics will afford up to 50C temperature advantage at turbine blade operating conditions. Coatings for surface protection at higher surface temperatures and design trends in turbine cooling technology are discussed. New analytical methods of life prediction such as strain gage partitioning for high temperature prediction, fatigue life, computerized prediction of oxidation resistance, and advanced techniques for estimating coating life are described.

Tests of spinning turbine fragment impact on casing models

International Nuclear Information System (INIS)

Wilbeck, J.S.

1984-01-01

Ten 1/11-scale model turbine missile impact tests were conducted at a Naval spin chamber test facility to assess turbine missile effects in nuclear plant design. The objective of the tests was to determine the effects of missile spin, blade crush, and target edge conditions on the impact of turbine disk fragments on the steel casing. The results were intended for use in making realistic estimates for the initial conditions of fragments that might escape the casing in the event of a disk burst in a nuclear plant. The burst of a modified gas turbine rotor in a high-speed spin chamber provided three missiles with the proper rotational and translational velocities of actual steam turbine fragments. Tests of bladed, spinning missiles were compared with previous tests of unbladed, nonspinning missiles. The total residual energy of the spinning missiles, as observed from high-speed photographs of disk burst, was the same as that of the nonspinning missiles launched in a piercing orientation. Tests with bladed missiles showed that for equal burst speeds, the residual energy of bladed missiles is less than that of unbladed missiles. Impacts of missiles near the edge of targets resulted in residual missile velocities greater than for central impact. (orig.)

Optimizing parameters of GTU cycle and design values of air-gas channel in a gas turbine with cooled nozzle and rotor blades

Science.gov (United States)

Kler, A. M.; Zakharov, Yu. B.

2012-09-01

The authors have formulated the problem of joint optimization of pressure and temperature of combustion products before gas turbine, profiles of nozzle and rotor blades of gas turbine, and cooling air flow rates through nozzle and rotor blades. The article offers an original approach to optimization of profiles of gas turbine blades where the optimized profiles are presented as linear combinations of preliminarily formed basic profiles. The given examples relate to optimization of the gas turbine unit on the criterion of power efficiency at preliminary heat removal from air flows supplied for the air-gas channel cooling and without such removal.

Optimization model for rotor blades of horizontal axis wind turbines

Institute of Scientific and Technical Information of China (English)

LIU Xiong; CHEN Yan; YE Zhiquan

2007-01-01

This paper presents an optimization model for rotor blades of horizontal axis wind turbines. The model refers to the wind speed distribution function on the specific wind site, with an objective to satisfy the maximum annual energy output. To speed up the search process and guarantee a global optimal result, the extended compact genetic algorithm (ECGA) is used to carry out the search process.Compared with the simple genetic algorithm, ECGA runs much faster and can get more accurate results with a much smaller population size and fewer function evaluations. Using the developed optimization program, blades of a 1.3 MW stall-regulated wind turbine are designed. Compared with the existing blades, the designed blades have obviously better aerodynamic performance.

An Integrated Procedure for the Structural Design of a Composite Rotor-Hydrofoil of a Water Current Turbine (WCT)

Science.gov (United States)

Oller Aramayo, S. A.; Nallim, L. G.; Oller, S.

2013-12-01

This paper shows an integrated structural design optimization of a composite rotor-hydrofoil of a water current turbine by means the finite elements method (FEM), using a Serial/Parallel mixing theory (Rastellini et al. Comput. Struct. 86:879-896, 2008, Martinez et al., 2007, Martinez and Oller Arch. Comput. Methods. 16(4):357-397, 2009, Martinez et al. Compos. Part B Eng. 42(2011):134-144, 2010) coupled with a fluid-dynamic formulation and multi-objective optimization algorithm (Gen and Cheng 1997, Lee et al. Compos. Struct. 99:181-192, 2013, Lee et al. Compos. Struct. 94(3):1087-1096, 2012). The composite hydrofoil of the turbine rotor has been design using a reinforced laminate composites, taking into account the optimization of the carbon fiber orientation to obtain the maximum strength and lower rotational-inertia. Also, these results have been compared with a steel hydrofoil remarking the different performance on both structures. The mechanical and geometrical parameters involved in the design of this fiber-reinforced composite material are the fiber orientation, number of layers, stacking sequence and laminate thickness. Water pressure in the rotor of the turbine is obtained from a coupled fluid-dynamic simulation (CFD), whose detail can be found in the reference Oller et al. (2012). The main purpose of this paper is to achieve a very low inertia rotor minimizing the start-stop effect, because it is applied in axial water flow turbine currently in design by the authors, in which is important to take the maximum advantage of the kinetic energy. The FEM simulation codes are engineered by CIMNE (International Center for Numerical Method in Engineering, Barcelona, Spain), COMPack for the solids problem application, KRATOS for fluid dynamic application and RMOP for the structural optimization. To validate the procedure here presented, many turbine rotors made of composite materials are analyzed and three of them are compared with the steel one.

CFD modelling approaches against single wind turbine wake measurements using RANS

International Nuclear Information System (INIS)

Stergiannis, N; Lacor, C; Beeck, J V; Donnelly, R

2016-01-01

Numerical simulations of two wind turbine generators including the exact geometry of their blades and hub are compared against a simplified actuator disk model (ADM). The wake expansion of the upstream rotor is investigated and compared with measurements. Computational Fluid Dynamics (CFD) simulations have been performed using the open-source platform OpenFOAM [1]. The multiple reference frame (MRF) approach was used to model the inner rotating reference frames in a stationary computational mesh and outer reference frame for the full wind turbine rotor simulations. The standard k — ε and k — ω turbulence closure schemes have been used to solve the steady state, three dimensional Reynolds Averaged Navier- Stokes (RANS) equations. Results of near and far wake regions are compared with wind tunnel measurements along three horizontal lines downstream. The ADM under-predicted the velocity deficit at the wake for both turbulence models. Full wind turbine rotor simulations showed good agreement against the experimental data at the near wake, amplifying the differences between the simplified models. (paper)

Large-eddy simulation analysis of turbulent flow over a two-blade horizontal wind turbine rotor

Energy Technology Data Exchange (ETDEWEB)

Kim, Tae Young [Dept. of Mechanical Engineering, Carnegie Mellon University, Pittsburgh (United States); You, Dong Hyun [Dept. of Mechanical Engineering, Pohang University of Science and Technology, Pohang (Korea, Republic of)

2016-11-15

Unsteady turbulent flow characteristics over a two-blade horizontal wind turbine rotor is analyzed using a large-eddy simulation technique. The wind turbine rotor corresponds to the configuration of the U.S. National Renewable Energy Laboratory (NREL) phase VI campaign. The filtered incompressible Navier-Stokes equations in a non-inertial reference frame fixed at the centroid of the rotor, are solved with centrifugal and Coriolis forces using an unstructured-grid finite-volume method. A systematic analysis of effects of grid resolution, computational domain size, and time-step size on simulation results, is carried out. Simulation results such as the surface pressure coefficient, thrust coefficient, torque coefficient, and normal and tangential force coefficients are found to agree favorably with experimental data. The simulation showed that pressure fluctuations, which produce broadband flow-induced noise and vibration of the blades, are especially significant in the mid-chord area of the suction side at around 70 to 95 percent spanwise locations. Large-scale vortices are found to be generated at the blade tip and the location connecting the blade with an airfoil cross section and the circular hub rod. These vortices propagate downstream with helical motions and are found to persist far downstream from the rotor.

The Effect of Wind-Turbine Wakes on Summertime US Midwest Atmospheric Wind Profiles as Observed with Ground-Based Doppler Lidar

Science.gov (United States)

Rhodes, Michael E.; Lundquist, Julie K.

2013-07-01

We examine the influence of a modern multi-megawatt wind turbine on wind and turbulence profiles three rotor diameters (D) downwind of the turbine. Light detection and ranging (lidar) wind-profile observations were collected during summer 2011 in an operating wind farm in central Iowa at 20-m vertical intervals from 40 to 220 m above the surface. After a calibration period during which two lidars were operated next to each other, one lidar was located approximately 2D directly south of a wind turbine; the other lidar was moved approximately 3D north of the same wind turbine. Data from the two lidars during southerly flow conditions enabled the simultaneous capture of inflow and wake conditions. The inflow wind and turbulence profiles exhibit strong variability with atmospheric stability: daytime profiles are well-mixed with little shear and strong turbulence, while nighttime profiles exhibit minimal turbulence and considerable shear across the rotor disk region and above. Consistent with the observations available from other studies and with wind-tunnel and large-eddy simulation studies, measurable reductions in wake wind-speeds occur at heights spanning the wind turbine rotor (43-117 m), and turbulent quantities increase in the wake. In generalizing these results as a function of inflow wind speed, we find the wind-speed deficit in the wake is largest at hub height or just above, and the maximum deficit occurs when wind speeds are below the rated speed for the turbine. Similarly, the maximum enhancement of turbulence kinetic energy and turbulence intensity occurs at hub height, although observations at the top of the rotor disk do not allow assessment of turbulence in that region. The wind shear below turbine hub height (quantified here with the power-law coefficient) is found to be a useful parameter to identify whether a downwind lidar observes turbine wake or free-flow conditions. These field observations provide data for validating turbine-wake models and wind

Advanced Vibration Analysis Tool Developed for Robust Engine Rotor Designs

Science.gov (United States)

Min, James B.

2005-01-01

The primary objective of this research program is to develop vibration analysis tools, design tools, and design strategies to significantly improve the safety and robustness of turbine engine rotors. Bladed disks in turbine engines always feature small, random blade-to-blade differences, or mistuning. Mistuning can lead to a dramatic increase in blade forced-response amplitudes and stresses. Ultimately, this results in high-cycle fatigue, which is a major safety and cost concern. In this research program, the necessary steps will be taken to transform a state-of-the-art vibration analysis tool, the Turbo- Reduce forced-response prediction code, into an effective design tool by enhancing and extending the underlying modeling and analysis methods. Furthermore, novel techniques will be developed to assess the safety of a given design. In particular, a procedure will be established for using natural-frequency curve veerings to identify ranges of operating conditions (rotational speeds and engine orders) in which there is a great risk that the rotor blades will suffer high stresses. This work also will aid statistical studies of the forced response by reducing the necessary number of simulations. Finally, new strategies for improving the design of rotors will be pursued.

Design of a propeller turbine with a variable revolution number; Entwicklung einer Propellerturbine mit variabler Drehzahl

Energy Technology Data Exchange (ETDEWEB)

Fella, G.; Wierer, C. [Fella GmbH Maschinen- und Apparatebau, Amorbach (Germany); Goede, E.; Batrekhy, S.; Ruprecht, A. [Stuttgart Univ. (Germany). Inst. fuer Stroemungsmechanik und Hydraulische Stroemungsmaschinen

1997-12-31

The small hydroelectric power station of Rupboden in the Oberfranken district was reactivated after having been decommissioned for 30 years. This new low pressure plant consists of an open-flume turbine with an adjustable diffusor and a firm rotor disk (propeller) with a vertical rod. A large range of operation at a constant height of fall is ensured by a variable revolution number. The profiles of the adjustable diffusor and rotor disk and the design of the draft tube were optimized using numerical flow calculation. First operating experience is very positive. The turbine runs extremely smoothly over the entire range. (orig.) [Deutsch] Das Kleinwasserkraftwerk Rupboden in Oberfanken wurde nach 30 Jahren Stillstand reaktiviert. Die neue Niederdruckanlage besteht aus einer Schachtturbine mit verstellbarem Leitapparat, feststehendem Laufrad (Propeller) mit senkrechter Welle. Zum Erzielen eines grossen Betriebsbereiches bei gleichbleibender Fallhoehe wurde eine variable Drehzahl vorgesehen. Die Profilierung von Leitapparat und Laufrad sowie die Formgebung fuer das Saugrohr wurden mit numerischer Stroemungsberechnung optimiert. Erste Betriebserfahrungen sind sehr positiv. Die Turbine laeuft im gesamten Leistungsbereich ausserordentlich ruhig. (orig.)

Insight analysis of biplane Wells turbine performance

International Nuclear Information System (INIS)

Shaaban, S.

2012-01-01

Highlights: ► Downstream rotor reduces overall turbine efficiency during normal operation. ► Recirculation behind downstream rotor significantly reduces the torque delivered by the turbine. ► Upstream rotor significantly affects downstream rotor performance even at high gap to chord ratios. ► Downstream rotor produces only 10–30% of the turbine power despite its feasible exergy level. ► The downstream rotor significantly delays turbine start up. - Abstract: Wells turbines are very promising in converting wave energy. Improving the design and performance of Wells turbines requires deep understanding of the energy conversion process and losses mechanisms of these energy convertors. The performance of a biplane Wells turbine having 45° stagger angle between rotors is numerically investigated. The turbine performance is simulated by solving the steady 3D incompressible Reynolds Averaged Navier–Stocks equation (RANS). The present numerical investigation shows that the upstream rotor significantly affects the downstream rotor performance even at high gap-to-chord ratio (G/c = 1.4). The contribution of the downstream rotor in the overall biplane Wells turbine performance is limited. The downstream rotor torque represents 10–30% of the total turbine torque and the upstream rotor efficiency is 1.5–5 times the downstream rotor efficiency at normal operating conditions. Exergy analysis shows that the downstream rotor is the main component that reduces the turbine second law efficiency. The blade exergy increases from hub to tip and decreases from leading edge to trailing edge. Therefore, 3D blade profile optimization is essential for substantial improvement of the energy conversion process. Improving the design of the inter-rotors zone can significantly improve biplane Wells turbine performance. Future biplane Wells turbine designs should focus essentially on improving the downstream rotor performance.

Design of a Weighted-Rotor Energy Harvester Based on Dynamic Analysis and Optimization of Circular Halbach Array Magnetic Disk

Directory of Open Access Journals (Sweden)

Yu-Jen Wang

2015-03-01

Full Text Available This paper proposes the design of a weighted-rotor energy harvester (WREH in which the oscillation is caused by the periodic change of the tangential component of gravity, to harvest kinetic energy from a rotating wheel. When a WREH is designed with a suitable characteristic length, the rotor’s natural frequency changes according to the wheel rotation speed and the rotor oscillates at a wide angle and high angular velocity to generate a large amount of power. The magnetic disk is designed according to an optimized circular Halbach array. The optimized circular Halbach array magnetic disk provides the largest induced EMF for different sector-angle ratios for the same magnetic disk volume. This study examined the output voltage and power by considering the constant and accelerating plate-rotation speeds, respectively. This paper discusses the effects of the angular acceleration speed of a rotating wheel corresponding to the dynamic behaviors of a weighted rotor. The average output power is 399 to 535 microwatts at plate-rotation speeds from 300 to 500 rpm, enabling the WREH to be a suitable power source for a tire-pressure monitoring system.

A new generation of wind turbines; Une nouvelle generation d'eoliennes

Energy Technology Data Exchange (ETDEWEB)

Nica, H. [Tesnic, Laval, PQ (Canada)

2008-06-15

Although homeowners have expressed a desire to use wind energy to supply their electricity needs, many technical barriers have stood in the way of installing wind turbines in urban settings. This was due in part to three-bladed vertical axis turbines, high technical costs, limited performances in urban settings and questionable aesthetics. Tesnic has considered these issues and proposed a completely different turbine that uses a different method for extracting energy from the wind. The first approved 3.6 kW model should appear by the end of 2009. This new turbine is based on the same principal of the steam turbine patented in 1913 by Nikola Tesla. Instead of having blades, the Tesla turbine used closely spaced parallel disks and was recognized as being very robust with a high efficiency rating. Tesnic's new wind powered turbine is a vertical axis turbine with a series of valves that directs the wind on a rotor assembly of disk space. A series of blades on its circumference redirects the wind through the assembly of discs and accelerates the rotation of the rotor. The turbine extracts the wind energy in several ways, including conventional drag and lift, adherence and the vortex effect. This gives a 50 per cent added value of efficiency compared to other wind powered turbines. The global market for small wind powered energy is in full expansion. It has been projected that small turbines with 1 kW capacity will be abundant by 2020. It was noted that for household wind powered energy, the market must consider issues of cost, low maintenance, noise pollution, visual aesthetics, durability and safety. Wind energy can also be used in several industries, including plastics, composites, light metals, textiles and electronics. 2 figs.

The modeling of the dynamic behavior of an unsymmetrical rotor

Science.gov (United States)

Pǎrǎuşanu, Ioan; Gheorghiu, Horia; Petre, Cristian; Jiga, Gabriel; Crişan, Nicoleta

2018-02-01

The purpose of this article is to present the modeling of the dynamic behaviour of unsymmetrical rotors in relatively simple quantitative terms. Numerical simulations show that the shaft orthotropy produces a peak of resonant vibration about half the regular critical speed and, for small damping, a range of possible unstable behavior between the two critical speeds. Rotors having the shaft and/or the disks with unequal diametral moments of inertia (e.g., two-bladed small airplane propellers, wind turbines and fans) are dynamically unstable above a certain speed and some of these may return to a stable condition at a sufficiently high speed, depending on the particular magnitudes of the gyroscopic coupling and the inertia inequality.

Turbine system and adapter

Science.gov (United States)

Hogberg, Nicholas Alvin; Garcia-Crespo, Andres Jose

2017-05-30

A turbine system and adapter are disclosed. The adapter includes a turbine attachment portion having a first geometry arranged to receive a corresponding geometry of a wheelpost of a turbine rotor, and a bucket attachment portion having a second geometry arranged to receive a corresponding geometry of a root portion of a non-metallic turbine bucket. Another adapter includes a turbine attachment portion arranged to receive a plurality of wheelposts of a turbine rotor, and a bucket attachment portion arranged to receive a plurality of non-metallic turbine buckets having single dovetail configuration root portions. The turbine system includes a turbine rotor wheel configured to receive metal buckets, at least one adapter secured to at least one wheelpost on the turbine rotor wheel, and at least one non-metallic bucket secured to the at least one adapter.

Performance assessment of Darrieus wind turbine with symmetric and cambered airfoils

Energy Technology Data Exchange (ETDEWEB)

Cisse, H.; Trifu, O.; Paraschivoiu, I. [Ecole Polytechnique, Montreal, PQ (Canada). Dept. de Genie Mecanique

2007-07-01

This paper outlined the wind turbine and design software used to predict the flow conditions and performance of a straight-bladed Darrieus wind turbine. Three different blade sections were considered, notably the NACA 0018; the SNLA NLF 18/50 symmetrical airfoil; and the FX63-137 cambered airfoil. The numerical predictions of the flow conditions during the operation of the rotors were also presented. Torque yield for each blade section under a variety of operating conditions was presented. The numerical software program used in the study was based on a double-multiple streamtube model which considered a partition of the rotor in streamtubes and considered each of the 2 blade elements as an actuator disk. The actuator disk theory was based on a theory of momentum conservation. Wind velocities were determined in order to calculate forces acting on the actuator disks. A second set of equations was used to determine the forces acting on the upwind and downwind blade elements. Equations were also derived for the downwind interference factor. The following 3 main sets of data were used: (1) a geometry definition of the wind turbine; (2) operational conditions; and (3) main control parameters. Results of the study showed that the cambered airfoil blade section produced 10 times more torque in turbine starting conditions than the NACA 0018. Laminar airfoil lift to drag ratio at low angles of attack, and the use of appropriate Reynolds numbers resulted in higher efficiency. The large static stall angle of the cambered airfoil allowed higher power outputs than symmetrical airfoils. It was concluded that the starting torque of a Darrieus turbine can be increased by using a cambered blade section. 13 refs., 19 figs.

Smart rotor modeling aero-servo-elastic modeling of a smart rotor with adaptive trailing edge flaps

CERN Document Server

Bergami, Leonardo

2014-01-01

A smart rotor is a wind turbine rotor that, through a combination of sensors, control units and actuators actively reduces the variation of the aerodynamic loads it has to withstand. Smart rotors feature?promising load alleviation potential and might provide the technological breakthrough required by the next generation of large wind turbine rotors.The book presents the aero-servo-elastic model of a smart rotor with Adaptive Trailing Edge Flaps for active load alleviation and provides an insight on the rotor aerodynamic, structural and control modeling. A novel model for the unsteady aerodynam

900 MW CP1 nuclear steam turbine retrofit thermal effects on low pressure diaphragms

International Nuclear Information System (INIS)

Buguin, A.; Gruau, P.; Lamarque, F.; Huggett, J.

2015-01-01

The steam turbines of the Koeberg units 1 and 2 operated by ESKOM in South Africa have been retrofitted in order to mitigate the generic problems of stress corrosion cracking of the original shrunk-on disk rotor design. As already done in Belgium and France, the implementation of welded rotors improves the turbine reliability and availability. Moreover, the new technology implemented associated with a new steam path allows a significant performance improvement. With a wealth of experience in CP1 retrofit, ALSTOM has put in place new technical features in the steam path in order to further improve the heat rate. Among them, steam balance holes drilled in the rotor disks have exacerbated the thermal sensitivity of the LP diaphragms. During the commissioning of the Unit 1 LP turbines following the retrofit, the load increase led to unacceptable vibrations. An investigation program was launched to determine the root causes of the problem. This paper presents the findings following the turbine inspection, as well as the recommendations and modifications to allow a smooth return to service of the unit. In addition, the results of the root cause analysis of the vibration incident are explained. Based on finite element calculations and site measurements, ALSTOM has established that the diaphragm thermal behavior, intensified by the steam balance holes, has led to radial rubbing. It was also established that the phenomena had no effect on the diaphragms mechanical integrity. Design changes have been proposed to ensure a safe and reliable long term operation of the units. These modifications have been successfully implemented onto the Koeberg Unit 2 Nuclear Steam Turbine commissioned in November 2012. (authors)

Influence of prolonged service of steam turbines on the properties of materials of rotor and vessel components

International Nuclear Information System (INIS)

Anfimov, V.M.; Artamonov, V.V.; Chizhik, T.A.

1984-01-01

The structure and mechanical properties of steam turbine elements of 25Kh1MF, 25Kh1M1FA (rotors), 15Kh1M1FL (vessel components) steels have been investigated both in initial state and after 200 000 h operation. The structure stability and phase composition of rotor steels providing conservation of heat resistance at a required level was established. Examination of vessel components showed a decrease in the yield strength by 15-20% and durability - by 10% as compared to initial ones. The conclusion on a possible prolongation of the steam turbine service life to 200 000 h is drawn. The nominal service life equals 100 000 h

A smart segmented blade system for reducing weight of the wind turbine rotor

International Nuclear Information System (INIS)

Lu, Hongya; Zeng, Pan; Lei, Liping; Yang, Yabin; Xu, Yuejie; Qian, Lingyun

2014-01-01

Highlights: • A segmented blade system to light the wind turbine rotor is proposed. • The experiments in the wind tunnel and the numerical calculation are combined to validate the effectiveness of the design. • The moment of the blade below the hinged location are alleviated. • The mounting locations of the hinged rods significantly affect the moment distribution on the blade. • The gross weight of the blade can be reduced by 35.4%. - Abstract: The paper proposes a novel design concept for the wind turbine rotors. The design is composed of the segmented blades and a hinged-rods support structure (SBHR) as a means of reducing weight through alleviating the moment on the blade. A prototype of the design is manufactured. Focusing on the hinged-rods support structure (HRSS), a method combining the experiments and numerical calculation is developed to analyze its feasibility. The experiments in the wind tunnel platform were conducted to measure the loads at the root of the isolated blade and in the rods. A numerical model was developed to describe the designed wind turbine rotor using the measured loads in experiments. In the model, the mounting locations of the hinged rods significantly affected the moment distribution on the blade. Thus, two dimensionless indexes were determined to analyze its influences. The model perfectly explain the characteristics of the novel structure under different configurations. The results demonstrated that the moment of the blade below the hinged location were alleviated, which reduced the requirements for the material. A 43.1% reduction of the maximum moment can be achieved in the design. In addition, the gross reduced weight of the blade was estimated to be 35.4% based on the blade mass distribution along the span

On the Effects of Wind Turbine Wake Skew Caused by Wind Veer

Energy Technology Data Exchange (ETDEWEB)

Churchfield, Matthew J [National Renewable Energy Laboratory (NREL), Golden, CO (United States); Sirnivas, Senu [National Renewable Energy Laboratory (NREL), Golden, CO (United States)

2018-01-12

Because of Coriolis forces caused by the Earth's rotation, the structure of the atmospheric boundary layer often contains wind-direction change with height, also known as wind-direction veer. Under low turbulence conditions, such as in stably stratified atmospheric conditions, this veer can be significant, even across the vertical extent of a wind turbine's rotor disk. The veer then causes the wind turbine wake to skew as it advects downstream. This wake skew has been observed both experimentally and numerically. In this work, we attempt to examine the wake skewing process in some detail, and quantify how differently a skewed wake versus a non skewed wake affects a downstream turbine. We do this by performing atmospheric large-eddy simulations to create turbulent inflow winds with and without veer. In the veer case, there is a roughly 8 degree wind direction change across the turbine rotor. We then perform subsequent large-eddy simulations using these inflow data with an actuator line rotor model to create wakes. The turbine modeled is a large, modern, offshore, multimegawatt turbine. We examine the unsteady wake data in detail and show that the skewed wake recovers faster than the non skewed wake. We also show that the wake deficit does not skew to the same degree that a passive tracer would if subject to veered inflow. Last, we use the wake data to place a hypothetical turbine 9 rotor diameters downstream by running aeroelastic simulations with the simulated wake data. We see differences in power and loads if this downstream turbine is subject to a skewed or non skewed wake. We feel that the differences observed between the skewed and nonskewed wake are important enough that the skewing effect should be included in engineering wake models.

Simplified rotor load models and fatigue damage estimates for offshore wind turbines.

Science.gov (United States)

Muskulus, M

2015-02-28

The aim of rotor load models is to characterize and generate the thrust loads acting on an offshore wind turbine. Ideally, the rotor simulation can be replaced by time series from a model with a few parameters and state variables only. Such models are used extensively in control system design and, as a potentially new application area, structural optimization of support structures. Different rotor load models are here evaluated for a jacket support structure in terms of fatigue lifetimes of relevant structural variables. All models were found to be lacking in accuracy, with differences of more than 20% in fatigue load estimates. The most accurate models were the use of an effective thrust coefficient determined from a regression analysis of dynamic thrust loads, and a novel stochastic model in state-space form. The stochastic model explicitly models the quasi-periodic components obtained from rotational sampling of turbulent fluctuations. Its state variables follow a mean-reverting Ornstein-Uhlenbeck process. Although promising, more work is needed on how to determine the parameters of the stochastic model and before accurate lifetime predictions can be obtained without comprehensive rotor simulations. © 2015 The Author(s) Published by the Royal Society. All rights reserved.

The erosion/corrosion of small superalloy turbine rotors operating in the effluent of a PFB coal combustor

Science.gov (United States)

Zellars, G. R.; Benford, S. M.; Rowe, A. P.; Lowell, C. E.

1979-01-01

The operation of a turbine in the effluent of a pressurized fluidized bed (PFB) coal combustor presents serious materials problems. Synergistic erosion/corrosion and deposition/corrosion interactions may favor the growth of erosion-resistant oxides on blade surfaces, but brittle cracking of these oxides may be an important source of damage along heavy particle paths. Integrally cast alloy 713LC and IN792 + Hf superalloy turbine rotors in a single-stage turbine with 6% partial admittance have been operated in the effluent of a PFB coal combustor for up to 164 hr. The rotor erosion pattern exhibits heavy particle separation with severe erosion at the leading edge, pressure side center, and suction side trailing edge at the tip. The erosion distribution pattern gives a spectrum of erosion/oxidation/deposition as a function of blade position. The data suggest that preferential degradation paths may exist even under the targeted lower loadings (less than 20 ppm).

Calibration of partial safety factors for wind turbine rotor blades against fatigue failure; Kalibrering af partielle sikkerhedsfaktorer for udmattelse af vindmoellerotorer

Energy Technology Data Exchange (ETDEWEB)

Christensen, C.J.; Ronold, K.O.; Thoegersen, M.L.

2000-08-01

The report describes a calibration of partial safety factors for wind turbine rotor blades subjected to fatigue loading in flapwise and edgewise bending. While earlier models - developed by the authors - dealt with such calibrations for site-specific individual turbines only, the calibration model applied herein covers an integrated analysis with different turbines on different sites and with different blade materials. The result is an optimized set of partial safety factors, i.e. a set of safety factors that lead to minimum deviation from the target reliability of the achieved reliabilities over the selected scope of turbines, sites and materials. The turbines included in the study cover rated powers of 450-600 kW. The result from the calibration are discussed in relation to the partial safety factors that are given in the Danish codes for design of glass fibre reinforced rotor blades (DS472 and DS456). (au)

Study of Flow Patterns in Radial and Back Swept Turbine Rotor under Design and Off-Design Conditions

OpenAIRE

Samip Shah; Salim Channiwala; Digvijay Kulshreshtha; Gaurang Chaudhari

2016-01-01

Paper details the numerical investigation of flow patterns in a conventional radial turbine compared with a back swept design for same application. The blade geometry of a designed turbine from a 25kW micro gas turbine was used as a baseline. A back swept blade was subsequently designed for the rotor, which departed from the conventional radial inlet blade angle to incorporate up to 25° inlet blade angle. A comparative numerical analysis between the two geometries is presented. While opera...

Process Modeling of Composite Materials for Wind-Turbine Rotor Blades: Experiments and Numerical Modeling

Directory of Open Access Journals (Sweden)

Birgit Wieland

2017-10-01

Full Text Available The production of rotor blades for wind turbines is still a predominantly manual process. Process simulation is an adequate way of improving blade quality without a significant increase in production costs. This paper introduces a module for tolerance simulation for rotor-blade production processes. The investigation focuses on the simulation of temperature distribution for one-sided, self-heated tooling and thick laminates. Experimental data from rotor-blade production and down-scaled laboratory tests are presented. Based on influencing factors that are identified, a physical model is created and implemented as a simulation. This provides an opportunity to simulate temperature and cure-degree distribution for two-dimensional cross sections. The aim of this simulation is to support production processes. Hence, it is modelled as an in situ simulation with direct input of temperature data and real-time capability. A monolithic part of the rotor blade, the main girder, is used as an example for presenting the results.

Process Modeling of Composite Materials for Wind-Turbine Rotor Blades: Experiments and Numerical Modeling.

Science.gov (United States)

Wieland, Birgit; Ropte, Sven

2017-10-05

The production of rotor blades for wind turbines is still a predominantly manual process. Process simulation is an adequate way of improving blade quality without a significant increase in production costs. This paper introduces a module for tolerance simulation for rotor-blade production processes. The investigation focuses on the simulation of temperature distribution for one-sided, self-heated tooling and thick laminates. Experimental data from rotor-blade production and down-scaled laboratory tests are presented. Based on influencing factors that are identified, a physical model is created and implemented as a simulation. This provides an opportunity to simulate temperature and cure-degree distribution for two-dimensional cross sections. The aim of this simulation is to support production processes. Hence, it is modelled as an in situ simulation with direct input of temperature data and real-time capability. A monolithic part of the rotor blade, the main girder, is used as an example for presenting the results.

The Three Dimensional Flow Field at the Exit of an Axial-Flow Turbine Rotor

Science.gov (United States)

Lakshminarayana, B.; Ristic, D.; Chu, S.

1998-01-01

A systematic and comprehensive investigation was performed to provide detailed data on the three dimensional viscous flow phenomena downstream of a modem turbine rotor and to understand the flow physics such as origin, nature, development of wakes, secondary flow, and leakage flow. The experiment was carried out in the Axial Flow Turbine Research Facility (AFTRF) at Penn State, with velocity measurements taken with a 3-D LDV System. Two radial traverses at 1% and 10% of chord downstream of the rotor have been performed to identify the three-dimensional flow features at the exit of the rotor blade row. Sufficient spatial resolution was maintained to resolve blade wake, secondary flow, and tip leakage flow. The wake deficit is found to be substantial, especially at 1% of chord downstream of the rotor. At this location, negative axial velocity occurs near the tip, suggesting flow separation in the tip clearance region. Turbulence intensities peak in the wake region, and cross- correlations are mainly associated with the velocity gradient of the wake deficit. The radial velocities, both in the wake and in the endwall region, are found to be substantial. Two counter-rotating secondary flows are identified in the blade passage, with one occupying the half span close to the casino and the other occupying the half span close to the hub. The tip leakage flow is well restricted to 10% immersion from the blade tip. There are strong vorticity distributions associated with these secondary flows and tip leakage flow. The passage averaged data are in good agreement with design values.

On the Effects of Wind Turbine Wake Skew Caused by Wind Veer: Preprint

Energy Technology Data Exchange (ETDEWEB)

Churchfield, Matthew J [National Renewable Energy Laboratory (NREL), Golden, CO (United States); Sirnivas, Senu [National Renewable Energy Laboratory (NREL), Golden, CO (United States)

2018-03-01

Because of Coriolis forces caused by the Earth's rotation, the structure of the atmospheric boundary layer often contains wind-direction change with height, also known as wind-direction veer. Under low turbulence conditions, such as in stably stratified atmospheric conditions, this veer can be significant, even across the vertical extent of a wind turbine's rotor disk. The veer then causes the wind turbine wake to skew as it advects downstream. This wake skew has been observed both experimentally and numerically. In this work, we attempt to examine the wake skewing process in some detail, and quantify how differently a skewed wake versus a non skewed wake affects a downstream turbine. We do this by performing atmospheric large-eddy simulations to create turbulent inflow winds with and without veer. In the veer case, there is a roughly 8 degree wind direction change across the turbine rotor. We then perform subsequent large-eddy simulations using these inflow data with an actuator line rotor model to create wakes. The turbine modeled is a large, modern, offshore, multimegawatt turbine. We examine the unsteady wake data in detail and show that the skewed wake recovers faster than the non skewed wake. We also show that the wake deficit does not skew to the same degree that a passive tracer would if subject to veered inflow. Last, we use the wake data to place a hypothetical turbine 9 rotor diameters downstream by running aeroelastic simulations with the simulated wake data. We see differences in power and loads if this downstream turbine is subject to a skewed or non skewed wake. We feel that the differences observed between the skewed and nonskewed wake are important enough that the skewing effect should be included in engineering wake models.

Frequencies in the Vibration Induced by the Rotor Stator Interaction in a Centrifugal Pump Turbine

DEFF Research Database (Denmark)

Rodriguez, Cristian; Egusquiza, Eduard; Santos, Ilmar

2007-01-01

The highest vibration levels in large pump turbines are, in general, originated in the rotor stator interaction (RSI). This vibration has specific characteristics that can be clearly observed in the frequency domain: harmonics of the moving blade passing frequency and a particular relationship am...

A CFD Analysis of Steam Flow in the Two-Stage Experimental Impulse Turbine with the Drum Rotor Arrangement

Directory of Open Access Journals (Sweden)

Yun Kukchol

2016-01-01

Full Text Available The aim of the paper is to present the CFD analysis of the steam flow in the two-stage turbine with a drum rotor and balancing slots. The balancing slot is a part of every rotor blade and it can be used in the same way as balancing holes on the classical rotor disc. The main attention is focused on the explanation of the experimental knowledge about the impact of the slot covering and uncovering on the efficiency of the individual stages and the entire turbine. The pressure and temperature fields and the mass steam flows through the shaft seals, slots and blade cascades are calculated. The impact of the balancing slots covering or uncovering on the reaction and velocity conditions in the stages is evaluated according to the pressure and temperature fields. We have also concentrated on the analysis of the seal steam flow through the balancing slots. The optimized design of the balancing slots has been suggested.

A Parametric Study of Unsteady Rotor-Stator Interaction in a Simplified Francis Turbine

Science.gov (United States)

Wouden, Alex; Cimbala, John; Lewis, Bryan

2011-11-01

CFD analysis is becoming a critical stage in the design of hydroturbines. However, its capability to represent unsteady flow interactions between the rotor and stator (which requires a 360-degree, mesh-refined model of the turbine passage) is hindered. For CFD to become a more effective tool in predicting the performance of a hydroturbine, the key interactions between the rotor and stator need to be understood using current numerical methods. As a first step towards evaluating this unsteady behavior without the burden of a computationally expensive domain, the stator and Francis-type rotor blades are reduced to flat plates. Local and global variables are compared using periodic, semi-periodic, and 360-degree geometric models and various turbulence models (k-omega, k-epsilon, and Spalart-Allmaras). The computations take place within the OpenFOAM® environment and utilize a general grid interface (GGI) between the rotor and stator computational domains. The rotor computational domain is capable of dynamic rotation. The results demonstrate some of the strengths and limitations of utilizing CFD for hydroturbine analysis. These case studies will also serve as tutorials to help others learn how to use CFD for turbomachinery. This research is funded by a grant from the DOE.

An improvement of the axial impulse theory for rotors, and the consequence for the aerodynamics of wind energy. De verbetering van de axiale impulstheorie voor rotoren, en de betekenis hiervan voor de windenergie aerodynamika

Energy Technology Data Exchange (ETDEWEB)

Van Kuik, G.A.M.

1985-11-01

The classical axial momentum theory for wind turbines is critically considered and improved. The homogeneous load on the 'porous disk', i.e. the diameter of the rotor is found not to be homogeneous, but forces at the edge of this disk cause significant deviations. Consequences are: less power is generated than calculated and Lanchester-Betz maximum is not an absolute maximum. This edge-effect is not fully understood and calculated yet, nor is it incorporated in any existing model. Further investigations are made at Eindhoven with a helicopter rotor. (A.V.)

Influence of upstream stator on rotor flutter stability in a low pressure steam turbine stage

Energy Technology Data Exchange (ETDEWEB)

Huang, X.; He, L. [University of Durham (United Kingdom). School of Engineering; Bell, D. [ALSTOM Power Ltd., Rugby (United Kingdom)

2006-07-01

Conventional blade flutter prediction is normally based on an isolated blade row model, however, little is known about the influence of adjacent blade rows. In this article, an investigation is presented into the influence of the upstream stator row on the aero-elastic stability of rotor blades in the last stage of a low pressure (LP) steam turbine. The influence of the upstream blade row is computed directly by a time-marching, unsteady, Navier-Stokes flow solver in a stator-rotor coupled computational domain. The three-dimensional flutter solution is obtained, with adequate mesh resolution, in a single passage domain through application of the Fourier-Transform based Shape-Correction method. The capability of this single-passage method is examined through comparison with predictions obtained from a complete annulus model, and the results demonstrate a good level of accuracy, while achieving a speed up factor of 25. The present work shows that the upstream stator blade row can significantly change the aero-elastic behaviour of an LP steam turbine rotor. Caution is, therefore, advised when using an isolated blade row model for blade flutter prediction. The results presented also indicated that the intra-row interaction is of a strong three-dimensional nature. (author)

Unsteady adjoint for large eddy simulation of a coupled turbine stator-rotor system

Science.gov (United States)

Talnikar, Chaitanya; Wang, Qiqi; Laskowski, Gregory

2016-11-01

Unsteady fluid flow simulations like large eddy simulation are crucial in capturing key physics in turbomachinery applications like separation and wake formation in flow over a turbine vane with a downstream blade. To determine how sensitive the design objectives of the coupled system are to control parameters, an unsteady adjoint is needed. It enables the computation of the gradient of an objective with respect to a large number of inputs in a computationally efficient manner. In this paper we present unsteady adjoint solutions for a coupled turbine stator-rotor system. As the transonic fluid flows over the stator vane, the boundary layer transitions to turbulence. The turbulent wake then impinges on the rotor blades, causing early separation. This coupled system exhibits chaotic dynamics which causes conventional adjoint solutions to diverge exponentially, resulting in the corruption of the sensitivities obtained from the adjoint solutions for long-time simulations. In this presentation, adjoint solutions for aerothermal objectives are obtained through a localized adjoint viscosity injection method which aims to stabilize the adjoint solution and maintain accurate sensitivities. Preliminary results obtained from the supercomputer Mira will be shown in the presentation.

Studying the development of asynchronous rolling of the rotor over the stator with the turbine unit protection systems having different response times

Science.gov (United States)

Shatokhin, V. F.

2014-07-01

The possibility to stabilize the developing asynchronous rolling of the rotor over the stator under the conditions of power unit protections coming in action with different response times is considered. Asynchronous rolling of the rotor over the stator may develop when the rotating rotor comes in contact with the stator at high amplitudes of vibration caused by an abrupt loss of rotor balancing, by forced or self-excited vibration of the rotor, and by other factors. The danger of asynchronous rolling is connected with almost instantaneous development of self-excited vibration of the rotor when it comes in contact with the stator and with the rotor vibration amplitudes and forces of interaction between the rotor and stator dangerous for the turbine unit integrity. It is assumed that the turbine unit protection systems come in action after the arrival of signal of exceeding the permissible vibration level and produce commands to disconnect the generator from the grid, and to stop the supply of working fluid into the flow path, due to which an accelerating torque ceases to act on the turbine unit shaft. The protection system response speed is determined by a certain time t = ABtime that is taken for its components to come in action from the commencement of the event (application of the signal) to closure of the stop valves. The time curves of the main rolling parameters as functions of the ABtime value are presented. It is shown that the response time of existing protection systems is not sufficient for efficiently damping the rolling phenomenon, although the use of an electrical protection system (with the response time equal to 0.40-0.45 s) may have a positive effect on stabilizing the vibration amplitudes to a certain extent during the rolling and on smoothing its dangerous consequences. The consequences of rotor rolling over the stator can be efficiently mitigated by increasing the energy losses in the rotor-stator system (especially in the stator) and by

Advanced LP turbine blade design

International Nuclear Information System (INIS)

Jansen, M.; Pfeiffer, R.; Termuehlen, H.

1990-01-01

In the 1960's and early 1970's, the development of steam turbines for the utility industry was mainly influenced by the demand for increasing unit sizes. Nuclear plants in particular, required the design of LP turbines with large annulus areas for substantial mass and volumetric steam flows. Since then the development of more efficient LP turbines became an ongoing challenge. Extensive R and D work was performed in order to build efficient and reliable LP turbines often exposed to severe corrosion, erosion and dynamic excitation conditions. This task led to the introduction of an advanced disk-type rotor design for 1800 rpm LP turbines and the application of a more efficient, reaction-type blading for all steam turbine sections including the first stages of LP turbines. The most recent developments have resulted in an advanced design of large LP turbine blading, typically used in the last three stages of each LP turbine flow section. Development of such blading required detailed knowledge of the three dimensional, largely transonic, flow conditions of saturated steam. Also the precise assessment of blade stressing from dynamic conditions, such as speed and torsional resonance, as well as stochastic and aerodynamic excitation is of extreme importance

Application of the electroslag remelting process for the production of heavy turbine rotors

International Nuclear Information System (INIS)

Choudhury, A.; Jauch, R.; Loewenkamp, H.; Tince, F.

1977-01-01

Discussion of the problems of the production of turbine rotors from steel X 22 CrMoV 12 1 using conventional ingot casting. Report on development work for the production of forging ingots from this steel by electroslag remelting. Presentation of the metallurgical results and data about ingot surface, internal constitution and also mechanical properties of the ESR ingots up to 2,300 mm diameter. (orig.) [de

Initial design of a stall-controlled wind turbine rotor

Energy Technology Data Exchange (ETDEWEB)

Nygaard, T.A. [Inst. for Energiteknikk, Kjeller (Norway)

1997-08-01

A model intended for initial design of stall-controlled wind turbine rotors is described. The user specifies relative radial position of an arbitrary number of airfoil sections, referring to a data file containing lift-and drag curves. The data file is on the same format as used in the commercial blade-element code BLADES-/2/, where lift- and drag coefficients are interpolated from tables as function of Reynolds number, relative thickness and angle of attack. The user can set constraints on a selection of the following: Maximum power; Maximum thrust in operation; Maximum root bending moment in operation; Extreme root bending moment, parked rotor; Tip speed; Upper and lower bounds on optimisation variables. The optimisation variables can be selected from: Blade radius; Rotational speed; Chord and twist at an arbitrary number of radial positions. The user can chose linear chord distribution and a hyperbola-like twist distribution to ensure smooth planform and twist, or cubic spline interpolation for one or both. The aerodynamic model is based on classical strip theory with Prandtl tip loss correction, supplemented by empirical data for high induction factors. (EG)

Determination of stresses in gas-turbine disks subjected to plastic flow and creep

Science.gov (United States)

Millenson, M B; Manson, S S

1948-01-01

A finite-difference method previously presented for computing elastic stresses in rotating disks is extended to include the computation of the disk stresses when plastic flow and creep are considered. A finite-difference method is employed to eliminate numerical integration and to permit nontechnical personnel to make the calculations with a minimum of engineering supervision. Illustrative examples are included to facilitate explanation of the procedure by carrying out the computations on a typical gas-turbine disk through a complete running cycle. The results of the numerical examples presented indicate that plastic flow markedly alters the elastic-stress distribution.

Simulation of unsteady flows through stator and rotor blades of a gas turbine using the Chimera method

Science.gov (United States)

Nakamura, S.; Scott, J. N.

1993-01-01

A two-dimensional model to solve compressible Navier-Stokes equations for the flow through stator and rotor blades of a turbine is developed. The flow domains for the stator and rotor blades are coupled by the Chimera method that makes grid generation easy and enhances accuracy because the area of the grid that have high turning of grid lines or high skewness can be eliminated from the computational domain after the grids are generated. The results of flow computations show various important features of unsteady flows including the acoustic waves interacting with boundary layers, Karman vortex shedding from the trailing edge of the stator blades, pulsating incoming flow to a rotor blade from passing stator blades, and flow separation from both suction and pressure sides of the rotor blades.

Double-multiple streamtube model for Darrieus in turbines

Science.gov (United States)

Paraschivoiu, I.

1981-01-01

An analytical model is proposed for calculating the rotor performance and aerodynamic blade forces for Darrieus wind turbines with curved blades. The method of analysis uses a multiple-streamtube model, divided into two parts: one modeling the upstream half-cycle of the rotor and the other, the downstream half-cycle. The upwind and downwind components of the induced velocities at each level of the rotor were obtained using the principle of two actuator disks in tandem. Variation of the induced velocities in the two parts of the rotor produces larger forces in the upstream zone and smaller forces in the downstream zone. Comparisons of the overall rotor performance with previous methods and field test data show the important improvement obtained with the present model. The calculations were made using the computer code CARDAA developed at IREQ. The double-multiple streamtube model presented has two major advantages: it requires a much shorter computer time than the three-dimensional vortex model and is more accurate than multiple-streamtube model in predicting the aerodynamic blade loads.

Turbine rotor

Energy Technology Data Exchange (ETDEWEB)

Norbut, T G.J.

1975-10-09

The feet of rotor blades, with their trapezoidal or dove-tailed cross-sections are, as usual, fastened in corresponding grooves in the drive shaft. The juntion of the groove flank, which, on its outer end, runs radially to the axis of the drive shaft, to the cylinder surface of the drive shaft between the grooves, therefore vertically to the first level takes place not relatively sharp-edged or with only little edge radius, but rather takes place in increasing radii which vary throughout the circumference. The touching of surfaces with the radial blade foot which exits the groove can thus be tight or at a normal assembly tolerance. Avoidance or reduction of load-tension concentrations and of unbalanced load distribution on the foot anchors of the rotor blades is possible. Ceramic and other brittle material can be used besides monolithic materials, and also fiber-reinforced metallic or inorganic and organic composite materials such as boron/aluminum, graphite/epoxy, 'Borsic'-titanium, as well as other organic polymer materials like silicon resin.

CFD analysis for H-rotor Darrieus turbine as a low speed wind energy converter

Directory of Open Access Journals (Sweden)

M.H. Mohamed

2015-03-01

Full Text Available Vertical axis wind turbines like the Darrieus turbine appear to be promising for the conditions of low wind speed, but suffer from a low efficiency compared to horizontal axis turbines. A fully detailed numerical analysis is introduced in this work to improve the global performance of this wind turbine. A comparison between ANSYS Workbench and Gambit meshing tools for the numerical modeling is performed to summarize a final numerical sequence for the Darrieus rotor performance. Then, this model sequence is applied for different blade airfoils to obtain the best performance. Unsteady simulations performed for different speed ratios and based on URANS turbulent calculations using sliding mesh approach. Results show that the accuracy of ANSYS Workbench meshing is improved by using SST K-omega model but it is not recommended for other turbulence models. Moreover, this CFD procedure is used in this paper to assess the turbine performance with different airfoil shapes (25 airfoils. The results introduced new shapes for this turbine with higher efficiency than the regular airfoils by 10%. In addition, blade pitch angle has been studied and the results indicated that the zero pitch angle gives best performance.

Numerical Simulation of Wind Turbine Rotors Autorotation by Using the Modified LS-STAG Immersed Boundary Method

Directory of Open Access Journals (Sweden)

Ilia K. Marchevsky

2017-01-01

Full Text Available A software package is developed for numerical simulation of wind turbine rotors autorotation by using the modified LS-STAG level-set/cut-cell immersed boundary method. The level-set function is used for immersed boundaries description. Algorithm of level-set function construction for complex-shaped airfoils, based on Bézier curves usage, is proposed. Also, algorithm for the level-set function recalculation at any time without reconstructing the Bézier curve for each new rotor position is described. The designed second-order Butterworth low-pass filter for aerodynamic torque filtration for simulations using coarse grids is presented. To verify the modified LS-STAG method, the flow past autorotating Savonius rotor with two blades was simulated at Re=1.96·105.

Ni-base wrought alloy development for USC steam turbine rotor applications

International Nuclear Information System (INIS)

Penkalla, H.-J.; Schubert, F.

2004-01-01

For the development of a new generation of steam turbines for use in advanced power plants with prospective operating temperatures of about 700 o C the ferritic steels for rotor applications must be replaced by advanced wrought Ni-base superalloys as the most qualified candidate materials for this purpose. In this paper three different potential candidates are discussed under the aspects of fabricability, sufficient microstructural and mechanical stability. As a result of theoretical and experimental investigation suitable strategies for the development two modified alloys are proposed to improve the fabricability and microstructural stability. (author)

Numerical Predictions of Wind Turbine Power and Aerodynamic Loads for the NREL Phase II and IV Combined Experiment Rotor

Science.gov (United States)

Duque, Earl P. N.; Johnson, Wayne; vanDam, C. P.; Chao, David D.; Cortes, Regina; Yee, Karen

1999-01-01

Accurate, reliable and robust numerical predictions of wind turbine rotor power remain a challenge to the wind energy industry. The literature reports various methods that compare predictions to experiments. The methods vary from Blade Element Momentum Theory (BEM), Vortex Lattice (VL), to variants of Reynolds-averaged Navier-Stokes (RaNS). The BEM and VL methods consistently show discrepancies in predicting rotor power at higher wind speeds mainly due to inadequacies with inboard stall and stall delay models. The RaNS methodologies show promise in predicting blade stall. However, inaccurate rotor vortex wake convection, boundary layer turbulence modeling and grid resolution has limited their accuracy. In addition, the inherently unsteady stalled flow conditions become computationally expensive for even the best endowed research labs. Although numerical power predictions have been compared to experiment. The availability of good wind turbine data sufficient for code validation experimental data that has been extracted from the IEA Annex XIV download site for the NREL Combined Experiment phase II and phase IV rotor. In addition, the comparisons will show data that has been further reduced into steady wind and zero yaw conditions suitable for comparisons to "steady wind" rotor power predictions. In summary, the paper will present and discuss the capabilities and limitations of the three numerical methods and make available a database of experimental data suitable to help other numerical methods practitioners validate their own work.

A new lease of life for turbine rotors subject to low-cycle fatigue at elevated temperature

International Nuclear Information System (INIS)

Coulon, P.A.; Knosp, B.; Saisse, H.

1989-01-01

The purpose of the study was to determine the depth of the zone damaged during fatigue crack initiation at the notch root in a Cr Mo V ferritic steel used for the manufacture of steam turbine rotors. Low cycle fatigue tests were conducted at 500 and 550 0 C (932 0 F and 1022 0 F) and the Manson - Coffin curves have been plotted. The results showed firstly that for Na * = 10,000 cycles (Number of cycles for crack initiation Na = 12,500 cycles) the damaged zone in the test-pieces the authors used corresponded to h ≅0.4 mm, and secondly that this zone had the same order of magnitude as the cyclic plastic zone determined according to the mechanical properties of the material studied. Conclusion is clear: if the turbine rotors are remachined over a depth h greater than ≅0.4 mm, their initial low cycle fatigue properties are considered as largely restored

Rotor calculations for neutron spectroscopy; Calculs des rotors de spectrometres a neutrons

Energy Technology Data Exchange (ETDEWEB)

Gobert, G [Commissariat a l' Energie Atomique, Saclay (France). Centre d' Etudes Nucleaires

1968-07-01

The determination of stress in a rotating disk plane of symmetry normal to the axis of rotation has been studied by a number of investigators. In a recent paper Reich gives an operating process for an analytical solution in an asymmetric rotating disk. In the report we give the calculation of finite difference stress solutions applicable to the two rotating disks. The equations are then programmed for the 360.75 computer by Fortran methods concerning the rotors of choppers. (author) [French] La determination des contraintes dans les disques symetriques, en rotation a ete etudiee par de nombreux auteurs. Dans un recent rapport, Reich donne une solution pour le calcul des disques asymetriques. Ce rapport concerne l'application du calcul des contraintes par differences finies aux deux types de rotors. Les equations ecrites en langage Fortran pour l'ordinateur 360.75 concerne les rotors de choppers. (auteur)

Applications of field portable computers to NDE of nuclear power plant steam turbine/generator rotors, discs, and retaining rings

International Nuclear Information System (INIS)

Reinhart, E.R.; Leon-Salamanca, T.

2004-01-01

The new generation of compact, powerful portable computers have been incorporated into a number of nondestructive evaluation (NDE) systems used to inspect critical areas of the steam turbine and generator units of nuclear power plants. Due to the complex geometry of turbine rotors, generator rotors, retaining rings, and shrunk-on turbine discs, the computers are needed to rapidly calculate the optimum position of an ultrasonic transducer or eddy current probe in order to detect defects at several critical areas. Examples where computers have been used to overcome problems in nondestructive evaluation include; analysis of large numbers of closely spaced near-bore ultrasonic reflectors to determine their potential for link-up in turbine and generator rotor bores, distinguishing ultrasonic crack signals from other reflectors such as the shrink-fit form reflector detected during ultrasonic scanning of shrunk-on generator retaining rings, and detection and recording of eddy current and ultrasonic signals from defects that could be missed by data acquisition systems with inadequate response. The computers are also used to control scanners to insure total inspection coverage. To facilitate the use of data from detected discontinuities in conjunction with stress and fracture mechanics analysis programs, the computers provide presentations of flaws in color and in three dimensions. The field computers have been instrumental in allowing the inspectors to develop on-site reports that enable the owner/operator to rapidly make run/repair/replace decisions. Examples of recent experiences using field portable computers in NDE systems will be presented along with anticipated future developments. (author)

Decoupled simulations of offshore wind turbines with reduced rotor loads and aerodynamic damping

Directory of Open Access Journals (Sweden)

S. Schafhirt

2018-02-01

Full Text Available Decoupled load simulations are a computationally efficient method to perform a dynamic analysis of an offshore wind turbine. Modelling the dynamic interactions between rotor and support structure, especially the damping caused by the rotating rotor, is of importance, since it influences the structural response significantly and has a major impact on estimating fatigue lifetime. Linear damping is usually used for this purpose, but experimentally and analytically derived formulas to calculate an aerodynamic damping ratio often show discrepancies to measurement and simulation data. In this study decoupled simulation methods with reduced and full rotor loads are compared to an integrated simulation. The accuracy of decoupled methods is evaluated and an optimization is performed to obtain aerodynamic damping ratios for different wind speeds that provide the best results with respect to variance and equivalent fatigue loads at distinct output locations. Results show that aerodynamic damping is not linear, but it is possible to match desired output using decoupled models. Moreover, damping ratios obtained from the empirical study suggest that aerodynamic damping increases for higher wind speeds.

Modeling turbine-missile impacts using the HONDO finite-element code

International Nuclear Information System (INIS)

Schuler, K.W.

1981-11-01

Calculations have been performed using the dynamic finite element code HONDO to simulate a full scale rocket sled test. In the test a rocket sled was used to launch at a velocity of 150 m/s (490 ft/s), a 1527 kg (3366 lb) fragment of a steam turbine rotor disk into a structure which was a simplified model of a steam turbine casing. In the calculations the material behavior of and boundary conditions on the target structure were varied to assess its energy absorbing characteristics. Comparisons are made between the calculations and observations of missile velocity and strain histories of various points of the target structure

Criteria for the provision and assembly of the rotor blades of a 300 MW low pressure steam turbine for electrical generation; Criterios para el suministro y ensambles de la alabes de rotor de turbina de vapor de 300 MW baja presion para generacion electrica

Energy Technology Data Exchange (ETDEWEB)

Bertin, Galo; Felix, Jorge A; Quijano, Octavio [Especialistas en Turbopartes, S.A. de C.V., Queretaro, Queretaro (Mexico)

2007-11-15

This paper presents some of the main criteria to consider from the inspection, disassembling and assembly of blades with different root types of a turbine rotor of steam turbines for power generation, having as an aim to count on a reliable rotor, fulfilling with the equipment original design and norms and international standards. [Spanish] Este trabajo presenta algunos de los criterios principales a considerar desde la inspeccion, desmontaje y montaje de alabes de diferentes tipos de raiz de un rotor de turbinas de vapor de generacion electrica, teniendo como finalidad contar con un rotor confiable, cumpliendo con el diseno original del equipo y con normas y estandares internacionales.

Effects of Mie tip-vane on pressure distribution of rotor blade and power augmentation of horizontal axis wind turbine; Yokutan shoyoku Mie ben ni yoru suiheijiku fusha yokumenjo no atsuryoku bunpu no kaizen to seino kojo tono kankei

Energy Technology Data Exchange (ETDEWEB)

Shimizu, Y.; Maeda, T.; Kamada, Y. [Mie Univ., Mie (Japan); Seto, H. [Mitsubishi Motors Corp., Tokyo (Japan)

2000-04-01

By recent developments of exclusive rotor blade, the efficiency of wind turbine is improved substantially. By measuring pressure on rotor blades of horizontal axis wind turbines rotating in wind tunnels, this report clarified relation between improvement of pressure distribution on main rotor blades by Mie vane and upgrade of wind turbine performance. The results under mentioned have been got by measuring pressure distribution on rotor blades, visualization by tuft, and measuring resistance of Mie vane. (1) The difference of pressure between suction surface and pressure surface on the end of rotor blade increase, and output power of wind turbine improves. (2) Vortex of blade end is inhibited by Mie vane. (3) The reason of reduction on wind turbine performance with Mie vane in aria of high rotating speed ratio is the increase of Mie vane flow resistance.(NEDO)

Reducing rotor weight

Energy Technology Data Exchange (ETDEWEB)

Cheney, M.C. [PS Enterprises, Inc., Glastonbury, CT (United States)

1997-12-31

The cost of energy for renewables has gained greater significance in recent years due to the drop in price in some competing energy sources, particularly natural gas. In pursuit of lower manufacturing costs for wind turbine systems, work was conducted to explore an innovative rotor designed to reduce weight and cost over conventional rotor systems. Trade-off studies were conducted to measure the influence of number of blades, stiffness, and manufacturing method on COE. The study showed that increasing number of blades at constant solidity significantly reduced rotor weight and that manufacturing the blades using pultrusion technology produced the lowest cost per pound. Under contracts with the National Renewable Energy Laboratory and the California Energy Commission, a 400 kW (33m diameter) turbine was designed employing this technology. The project included tests of an 80 kW (15.5m diameter) dynamically scaled rotor which demonstrated the viability of the design.

Aeroelastic impact of above-rated wave-induced structural motions on the near-wake stability of a floating offshore wind turbine rotor

Science.gov (United States)

Rodriguez, Steven; Jaworski, Justin

2017-11-01

The impact of above-rated wave-induced motions on the stability of floating offshore wind turbine near-wakes is studied numerically. The rotor near-wake is generated using a lifting-line free vortex wake method, which is strongly coupled to a finite element solver for kinematically nonlinear blade deformations. A synthetic time series of relatively high-amplitude/high-frequency representative of above-rated conditions of the NREL 5MW referece wind turbine is imposed on the rotor structure. To evaluate the impact of these above-rated conditions, a linear stability analysis is first performed on the near wake generated by a fixed-tower wind turbine configuration at above-rated inflow conditions. The platform motion is then introduced via synthetic time series, and a stability analysis is performed on the wake generated by the floating offshore wind turbine at the same above-rated inflow conditions. The stability trends (disturbance modes versus the divergence rate of vortex structures) of the two analyses are compared to identify the impact that above-rated wave-induced structural motions have on the stability of the floating offshore wind turbine wake.

Simulation of low frequency noise from a downwind wind turbine rotor

DEFF Research Database (Denmark)

Madsen Aagaard, Helge; Johansen, Jeppe; Sørensen, Niels N.

2007-01-01

in the period from around 1980 to 1990. One of the common characteristics of this low frequency noise, emerging from analysis of the phenomenon, was that the sound pressure level is strongly varying in time. We have investigated this phenomenon using a model package by which the low frequency noise...... to the aero acoustic model. The results for a 5 MW two-bladed turbine with a downwind rotor showed an increase in the sound pressure level of 5-20 dB due to the unsteadiness in the wake caused mainly by vortex shedding. However, in some periods the sound pressure level can increase additionally 0-10 dB when...... the blades directly pass through the discrete shed vortices behind the tower. The present numerical results strongly confirm the experiences with full scale turbines showing big variations of sound pressure level in time due to the wake unsteadiness, as well as a considerable increase in sound pressure level...

Morphing Downwind-Aligned Rotor Concept Based on a 13-MW Wind Turbine

Energy Technology Data Exchange (ETDEWEB)

Ichter, Brian; Steele, Adam; Loth, Eric; Moriarty, Patrick; Selig, Michael

2016-04-01

To alleviate the mass-scaling issues associated with conventional upwind rotors of extreme-scale wind turbines (>/=10 MW), a morphing downwind-aligned rotor (MoDaR) concept is proposed herein. The concept employs a downwind rotor with blades whose elements are stiff (no intentional flexibility) but with hub-joints that can be unlocked to allow for moment-free downwind alignment. Aligning the combination of gravitational, centrifugal and thrust forces along the blade path reduces downwind cantilever loads, resulting in primarily tensile loading. For control simplicity, the blade curvature can be fixed with a single morphing degree of freedom using a near-hub joint for coning angle: 22 degrees at rated conditions. The conventional baseline was set as the 13.2-MW Sandia 100-m all glass blade in a three-bladed upwind configuration. To quantify potential mass savings, a downwind load-aligning, two-bladed rotor was designed. Because of the reduced number of blades, the MoDaR concept had a favorable 33% mass reduction. The blade reduction and coning led to a reduction in rated power, but morphing increased energy capture at lower speeds such that both the MoDaR and conventional rotors have the same average power: 5.4 MW. A finite element analysis showed that quasi-steady structural stresses could be reduced, over a range of operating wind speeds and azimuthal angles, despite the increases in loading per blade. However, the concept feasibility requires additional investigation of the mass, cost and complexity of the morphing hinge, the impact of unsteady aeroelastic influence because of turbulence and off-design conditions, along with system-level Levelized Cost of Energy analysis.

Program for tests on magnetic bearing suspended rotor dynamics for gas turbine high temperature reactor (GTHTR300)

International Nuclear Information System (INIS)

Takada, Shoji; Takizuka, Takakazu; Kunitomi, Kazuhiko; Kosugiyama, Shinichi; Yan, Xing

2003-01-01

A program for test on rotor dynamics was planned for the turbo-machine of the Gas Turbine High Temperature Reactor (GTHTR300). The rotor system of the turbo-machine consists of a turbo-compressor rotor and a generator rotor connected with a flexible coupling, each suspended with two radial magnetic bearings. The rotors, which are flexible rotors, pass over the critical speeds of bending mode. The magnetic bearing is required to have a high load capacity, about 10 times larger than any built thus far to support a flexible rotor. In the rotor design, the standard limit of the vibration amplitude of 75 μm at the rated rotational speed of 3,600 rpm was fulfilled by optimizing the stiffness of the magnetic bearings. A test apparatus was designed to verify the design of the magnetic bearing suspended turbo-machine rotor of the GTHTR300. The test apparatus is composed of 1/3-scale test rotors, which are connected with a flexible coupling and driven by a variable speed motor. The test magnetic bearing was designed within the state-of-the-art technology to have a load capacity about 1/10 of that of the actual one. The test rotors were designed to closely simulate the critical speeds and vibration modes of the actual ones. This paper shows the test apparatus and the test plan for the magnetic bearing suspended rotor system. The present study is entrusted from the Ministry of Education, Culture, Sports, Science and Technology of Japan. (author)

Multi-life-stage monitoring system based on fibre bragg grating sensors for more reliable wind turbine rotor blades: Experimental and numerical analysis of deformation and failure in composite materials

DEFF Research Database (Denmark)

Pereira, Gilmar Ferreira

, design and optimisation of offshore wind turbines. The MareWint main scientific objective is to optimise the design of offshore wind turbines, maximise reliability, and minimise maintenance costs. Integrated within the innovative rotor blades work-package, this PhD project is focused on damage analysis...... are used to improve the design process, and the implemented sensor are used to control the manufacturing and operation stage of a wind turbine rotor blade. The FBG sensors measurement principle is analysed from a multi-life-stage (design, material testing, manufacturing, and operation) perspective......, and supported/validated by numerical models, software tools, signal post-processing, and experimental validation. The damage in the wind turbine rotor blade is analysed from a material perspective (fibre reinforced polymers) and used as a design property, meaning that damage is accepted in an operational wind...

CFD simulation of a 2 bladed multi megawatt wind turbine with flexible rotor connection

Science.gov (United States)

Klein, L.; Luhmann, B.; Rösch, K.-N.; Lutz, T.; Cheng, P.-W.; Krämer, E.

2016-09-01

An innovative passive load reduction concept for a two bladed 3.4 MW wind turbine is investigated by a conjoint CFD and MBS - BEM methodology. The concept consists of a flexible hub mount which allows a tumbling motion of the rotor. First, the system is simulated with a MBS tool coupled to a BEM code. Then, the resulting motion of the rotor is extracted from the simulation and applied on the CFD simulation as prescribed motion. The aerodynamic results show a significant load reduction on the support structure. Hub pitching and yawing moment amplitudes are reduced by more than 50% in a vertically sheared inflow. Furthermore, the suitability of the MBS - BEM approach for the simulation of the load reduction system is shown.

Feasibility study 6 MW Multiwind MWT 6000 Triple Rotor Offshore Wind Turbine

International Nuclear Information System (INIS)

De Vries, E.

2000-08-01

This report contains results of a feasibility study carried out between September 1999 and January 2000. Multi-rotor technology is rather complex compared to conventional wind turbines, largely due to the increased number of components and (sub)systems. There are on the other hand also indications that the application of MULTIWIND features like the turnable subframe has the potential for a substantial reduction in energy generating costs. The study commenced with a set of preconditions and parameters like masses, dimensions, design features, indicative safety and control systems, etc. The key question to be answered was: 'is it possible to design a large 5 - 6 MW multi-rotor offshore wind turbine which can compete with comparable wind turbines of the same capacity and a single rotor, on the basis of overall concept, market acceptance and Costs of Energy (COE)? The main objectives are (1) to improve understanding of primary dynamic system interactions; (2) to quantify 'white spots' in the MULTIWIND know-how base (solvable problems with state-of-the-art solutions and not (immediately) solvable problems, requiring a technological breakthrough); and (3) to determine critical design parameters for various systems and alternative solutions. Secondary objectives were to analyse various concepts on the basis of technical aspects and Costs Of Energy (COE). The expected results are (1) a viable prototype concept based on proven state-of-the-art design solutions; and (2) clear outlines of a workable and cost effective installation and O and M strategy for large MWT-system optimised offshore wind power plants. For the methodology an integrated concept design approach has been adopted. This is considered essential from a project management, system dynamics, and COE points of view. Starting point were conclusions and recommendations of the lv-Marcon report. The structural design commenced with the positioning of the main yawing system and the conceptual dimensioning of the main

Characteristic analysis for a new type of double-rotor wind turbine%一种新型双风轮风力发电装置的特性分析

Institute of Scientific and Technical Information of China (English)

周云龙; 杨承志; 岳巍澎

2011-01-01

利用Bin方法对一种新型的双风轮风力发电装置与同规格的单风轮风力发电装置的运行数据进行处理,得到风电机组性能评估所需要的发电功率、发电效率和功率标准差等相关参数的曲线图与直方图,并进行比较分析.结果表明:相对于单风轮风电装置,新型双风轮风力发电装置的发电功率及发电效率高,启动风速低,低风速风能资源的利用效率高,并且运行稳定.该新型风电装置的研发成功将为以后的风电研究开辟一条崭新的道路.%After processing the operating data of a new type of double-rotor wind turbine and a single-rotor wind turbine of the same size with the Bin method,the curves and histogram of relevant parameters were obtained,such as power output,generation efficiency and standard deviations of power output, based on which performance evaluation and comparison were made for different types of wind turbines. Analysis results indicate that double-rotor wind turbines have higher power output and power efficiency than single-rotor wind turbines.Comparatively speaking,double-rotor wind turbine can start up at lower wind speed with higher efficiency and stable operation.The successful development of wind turbines of this new type will bring a new future for wind power exploration.

ROTOR DESIGN FOR VERTICAL AXIS WIND TURBINES, SUITABLE FOR URBAN SEASHORE ENVIRONMENT OR NAVAL INDUSTRY IMPLEMENTATION (NUMERICAL METHODS AND ANALYTHICAL CALCULUS

Directory of Open Access Journals (Sweden)

IONESCU Raluca Dora

2014-09-01

Full Text Available In this paper it is investigated the best solution for a new Vertical Axis Wind Turbine (VAWT design that has as objective the augmentation of power with minimum changes and without movable parts. It is investigated a classical Darrieus rotor with SANDIA shape, to which are studied both the influence of different aspect ratios as well as the influence of aerodynamic profile. Hence are used a NACA0012 and NACA0018 blade profile, aiming to improve the rotor characteristics. It is concluded that both the aspect ratio as well as the aerodynamic profile have a substantial importance on the power curve and thus, it encourages the further studies regarding their effect on the turbine performance.

Analysis of counter-rotating wind turbines

DEFF Research Database (Denmark)

Shen, Wen Zhong; Zakkam, Vinod Arun Kumar; Sørensen, Jens Nørkær

2007-01-01

This paper presents a study on the performance of a wind turbine with two counter-rotating (CRWT) rotors. The characteristics of the two counter-rotating rotors are on a 3-bladed Nordtank 500 kW rotor. The analysis has been carried out by using an Actuator Line technique implemented in the Navier......-Stokes code EllipSys3D. The analysis shows that the Annual Energy Production can be increased to about 43.5 %, as compared to a wind turbine with a single rotor. In order to determine the optimal settings of the CRWT turbine, parameters such as distance between two rotors and rotational speed have been...

Structural modelling of composite beams with application to wind turbine rotor blades

DEFF Research Database (Denmark)

Couturier, Philippe

The ever changing structure and growing size of wind turbine blades put focus on the accuracy and flexibility of design tools. The present thesis is organized in four parts - all concerning the development of efficient computational methods for the structural modelling of composite beams which...... will support future growth in the rotor size.The first part presents a two-node beam element formulation, based on complementary elastic energy, valid for fully coupled beams with variable cross-section properties.The element stiffness matrix is derived by use of the six equilibrium states of the element...

Sensitivity of Key Parameters in Aerodynamic Wind Turbine Rotor Design on Power and Energy Performance

International Nuclear Information System (INIS)

Bak, Christian

2007-01-01

In this paper the influence of different key parameters in aerodynamic wind turbine rotor design on the power efficiency, C p , and energy production has been investigated. The work was divided into an analysis of 2D airfoils/blade sections and of entire rotors. In the analysis of the 2D airfoils it was seen that there was a maximum of the local C p for airfoils with finite maximum C l /C d values. The local speed ratio should be between 2.4 and 3.8 for airfoils with maximum c l /c d between 50 and 200, respectively, to obtain maximum local C p . Also, the investigation showed that Re had a significant impact on CP and especially for Re p for rotors was made with three blades and showed that with the assumption of constant maximum c l /c d along the entire blade, the design tip speed ratio changed from X=6 to X=12 for c l /cd=50 and c l /c d =200, respectively, with corresponding values of maximum c p of 0.46 and 0.525. An analysis of existing rotors re-designed with new airfoils but maintaining the absolute thickness distribution to maintain the stiffness showed that big rotors are more aerodynamic efficient than small rotors caused by higher Re. It also showed that the design tip speed ratio was very dependent on the rotor size and on the assumptions of the airfoil flow being fully turbulent (contaminated airfoil) or free transitional (clean airfoil). The investigations showed that rotors with diameter D=1.75m, should be designed for X around 5.5, whereas rotors with diameter D=126m, should be designed for Xbetween 6.5 and 8.5, depending on the airfoil performance

Aerodynamic performance analysis of an airborne wind turbine system with NREL Phase IV rotor

International Nuclear Information System (INIS)

Saeed, Muhammad; Kim, Man-Hoe

2017-01-01

Highlights: • Aerodynamic predictions for a buoyant airborne system at an altitude of 400 m. • Aerodynamic characteristics of NREL Phase IV rotor operating in a shell casing. • Buoyant shell aerodynamics under varying wind conditions. - Abstract: Wind energy becomes more powerful and consistent with an increase in altitude, therefore, harvesting the wind energy at high altitude results in a naturally restocked source of energy which is cheaper and far more efficient than the conventional wind power system. Airborne wind turbine (AWT), one of the many techniques being employed for this purpose, stands out due to its uninterrupted scheme of energy production. This paper presents the aerodynamic performance of AWT system with NREL Phase IV rotor at an altitude of 400 m. Unsteady simulation of the airborne system has been carried out and variations in the rotor’s torque for a complete revolution are reported and discussed. In order to compare the performance of the shell mounted configuration of Phase IV rotor with its standard test configuration, steady state simulations of the rotor are also conducted under various wind conditions for both configurations. Finally, for stable design of the buoyant airborne system, aerodynamic forces on the shell body are computed and reported.

Corrosion fatigue of bladed disk attachments of low-pressure turbine

International Nuclear Information System (INIS)

Asai, K.; Sakurai, S.; Nomura, K.; Saito, E.; Namura, K.

2004-01-01

The mechanism of a disk cracking in a low-pressure steam turbine was investigated by finite-element and fracture mechanics analysis and, based on the results of the investigation, a life assessment method was derived. The disk cracking was found to be caused by growth of corrosion pits, superposition of multiple vibration modes, and an increase in the standard deviation of the natural frequency of grouped blades after long-term operation. Taking these findings into consideration, the authors then developed a life-assessment method for disk cracking composed of evaluations (1) maximum corrosion pit size at the current situation, (2) corrosion pit growth after a certain term, and (3) failure-occurrence ratio for the estimated corrosion pit depth. Maximum corrosion-pit size is evaluated by extreme value statistical analysis using the data obtained by replica inspection. The failure-occurrence ratio is evaluated by Monte Carlo simulation considering two uncertainties, namely, the standard deviation of the natural frequency of grouped blades and the stimulus ratio. The values of both uncertainties were determined by the inverse problem analysis of the disk cracking. In light of these results, the authors found that replacing conventional tenon-shroud grouped blades with continuous-cover blades is effective from the view point of vibratory behavior. (orig.)

Vibration-Based Data Used to Detect Cracks in Rotating Disks

Science.gov (United States)

Gyekenyesi, Andrew L.; Sawicki, Jerzy T.; Martin, Richard E.; Baaklini, George Y.

2004-01-01

Rotor health monitoring and online damage detection are increasingly gaining the interest of aircraft engine manufacturers. This is primarily due to the fact that there is a necessity for improved safety during operation as well as a need for lower maintenance costs. Applied techniques for the damage detection and health monitoring of rotors are essential for engine safety, reliability, and life prediction. Recently, the United States set the ambitious goal of reducing the fatal accident rate for commercial aviation by 80 percent within 10 years. In turn, NASA, in collaboration with the Federal Aviation Administration, other Federal agencies, universities, and the airline and aircraft industries, responded by developing the Aviation Safety Program. This program provides research and technology products needed to help the aerospace industry achieve their aviation safety goal. The Nondestructive Evaluation (NDE) Group of the Optical Instrumentation Technology Branch at the NASA Glenn Research Center is currently developing propulsion-system-specific technologies to detect damage prior to catastrophe under the propulsion health management task. Currently, the NDE group is assessing the feasibility of utilizing real-time vibration data to detect cracks in turbine disks. The data are obtained from radial blade-tip clearance and shaft-clearance measurements made using capacitive or eddy-current probes. The concept is based on the fact that disk cracks distort the strain field within the component. This, in turn, causes a small deformation in the disk's geometry as well as a possible change in the system's center of mass. The geometric change and the center of mass shift can be indirectly characterized by monitoring the amplitude and phase of the first harmonic (i.e., the 1 component) of the vibration data. Spin pit experiments and full-scale engine tests have been conducted while monitoring for crack growth with this detection methodology. Even so, published data are

Method and apparatus for wind turbine braking

Science.gov (United States)

Barbu, Corneliu [Laguna Hills, CA; Teichmann, Ralph [Nishkayuna, NY; Avagliano, Aaron [Houston, TX; Kammer, Leonardo Cesar [Niskayuna, NY; Pierce, Kirk Gee [Simpsonville, SC; Pesetsky, David Samuel [Greenville, SC; Gauchel, Peter [Muenster, DE

2009-02-10

A method for braking a wind turbine including at least one rotor blade coupled to a rotor. The method includes selectively controlling an angle of pitch of the at least one rotor blade with respect to a wind direction based on a design parameter of a component of the wind turbine to facilitate reducing a force induced into the wind turbine component as a result of braking.

Numerical simulation methodologies for design and development of Diffuser-Augmented Wind Turbines – analysis and comparison

Directory of Open Access Journals (Sweden)

Michał Lipian

2016-01-01

Full Text Available Different numerical computation methods used to develop a methodology for fast, efficient, reliable design and comparison of Diffuser-Augmented Wind Turbine (DAWT geometries are presented. The demand for such methods is evident, following the multitude of geometrical parameters that influence the flow character through ducted turbines. The results of the Actuator Disk Model (ADM simulations will be confronted with a simulation method of higher order of accuracy, i.e. the 3D Fully-resolved Rotor Model (FRM in the rotor design point. Both will be checked for consistency with the experimental results measured in the wind tunnel at the Institute of Turbo-machinery (IMP, Lodz University of Technology (TUL. An attempt to find an efficient method (with a compromise between accuracy and design time for the flow analysis pertinent to the DAWT is a novel approach presented in this paper.

Wind Turbine Providing Grid Support

DEFF Research Database (Denmark)

2011-01-01

changing the operation of the wind turbine to a more efficient working point.; When the rotational speed of the rotor reaches a minimum value, the wind turbine enters a recovery period to re-accelerate the rotor to the nominal rotational speed while further contributing to the stability of the electrical......A variable speed wind turbine is arranged to provide additional electrical power to counteract non-periodic disturbances in an electrical grid. A controller monitors events indicating a need to increase the electrical output power from the wind turbine to the electrical grid. The controller...... is arranged to control the wind turbine as follows: after an indicating event has been detected, the wind turbine enters an overproduction period in which the electrical output power is increased, wherein the additional electrical output power is taken from kinetic energy stored in the rotor and without...

Numerical analysis of a horizontal axis wind turbine rotor with winglets; Winglet wo motsu suiheijiku fusha no suchi kaiseki

Energy Technology Data Exchange (ETDEWEB)

Hasegawa, Y.; Kikuyama, K.; Imamura, H. [Nagoya University, Nagoya (Japan)

1996-08-25

The objective of present study is to show the aerodynamic effectivity of a horizontal axis wind turbine rotor blades with winglets by means of numerical analysis. The winglet used in this study is considered to be an inclined extension of the blade. For the numerical analysis a vortex lattice method with a free wake model was used because the model can be fitted to an arbitrary blade shape and needs no empirical parameter about wake geometry. The calculations were made on the flow field in the rotor wake and the rotor performance, and the results were compared between the rotors with and without winglets. In order to examine the structural effects, the flap bending moment was also compared. The results shows that small installation angle of winglets is found to cause a larger increase in the power coefficient and a smaller increase in the flap bending moment than radially extended rotor blades. 11 refs., 13 figs., 1 tab.

In-plane inertial coupling in tuned and severely mistuned bladed disks

Science.gov (United States)

Crawley, E. F.

1982-01-01

A model has been developed and verified for blade-disk-shaft coupling in rotors due to the in-plane rigid body modes of the disk. An analytic model has been developed which couples the in-plane rigid body modes of the disk on an elastic shaft with the blade bending modes. Bench resonance test were carried out on the M.I.T. Compressor Rotor, typical of research rotors with flexible blades and a thick rigid disk. When the rotor was carefully tuned, the structural coupling of the blades by the disks was confined to zero and one nodal diameter modes, whose modal frequencies were greater than the blade cantilever frequency. In the case of the tuned rotor, and in two cases where severe mistuning was intentionally introduced, agreement between the predicted and observed natural frequencies is excellent. The analytic model was then extended to include the effects of constant angular rotation of the disk.

The k-ε-fP model applied to double wind turbine wakes using different actuator disk force methods

DEFF Research Database (Denmark)

Laan, van der, Paul Maarten; Sørensen, Niels N.; Réthoré, Pierre-Elouan

2015-01-01

The newly developed k-ε-fP  eddy viscosity model is applied to double wind turbine wake configurations in a neutral atmospheric boundary layer, using a Reynolds-Averaged Navier–Stokes solver. The wind turbines are represented by actuator disks. A proposed variable actuator disk force method...... two methods overpredict it. The results of the k-ε-fP  eddy viscosity model are also compared with the original k-ε eddy viscosity model and large-eddy simulations. Compared to the large-eddy simulations-predicted velocity and power deficits, the k-ε-fP  is superior to the original k-ε model...

Preliminary study of Friction disk type turbine for S-CO_2 cycle application (2016 Autumn Meeting of the KNS)

International Nuclear Information System (INIS)

Baik, Seungjoon; Heo, Jin Young; Kwon, Jinsu; Lee, Jeong Ik

2016-01-01

Among the next generation reactors, a sodium-cooled fast reactor (SFR) with the supercritical carbon dioxide (S-CO_2) Brayton cycle has been suggested as the advanced energy solution. The S-CO_2 power conversion system can achieve high efficiency with the SFR core thermal condition (450-550℃) and also can reduce the total cycle footprint due to high density of the working fluid. Moreover, the S-CO_2 power cycle can reduce the accident consequence compared to the steam Rankine cycle due to the mild sodium-CO_2 interaction. The S-CO_2 power cycle has different characteristic compare to the conventional steam Rankine cycle or gas Brayton cycle. For the turbine section, the expansion ratio is much smaller than the other cycles. Thus, different type of turbine should be evaluated for the advanced S-CO_2 technology and the KAIST research team considered a friction disk type turbine (Tesla turbine) concept for the S-CO_2 cycle applications. In this paper, the test result and analysis of a lab-scale Tesla turbine in the KAIST S-CO_2 experimental facility (S-CO_2PE) are briefly discussed. The KAIST research team investigated a friction disk type turbine, named as Tesla turbine, for the S-CO_2 power cycle applications. The preliminary test of a lab-scale Tesla turbine was conducted with compressed air. The generator, nozzle angle and bearing performances are tested. With the best performing nozzle angle and bearing, the Tesla turbine was tested under various S-CO_2 conditions. As a result, the S-CO_2PE facility generated electricity (0.5-5W). The isentropic efficiency was relatively low (0.8-1.3%). It seemed that, the authors need further study to understand the main mechanism and maximize the efficiency. After developing the design methodology, the design optimization will be conducted to show the applicability of the friction disk type turbine for the S-CO_2 power cycle

Assessment of research needs for wind turbine rotor materials technology

Energy Technology Data Exchange (ETDEWEB)

1991-01-01

Wind-driven power systems is a renewable energy technology that is still in the early stages of development. Wind power plants installed in early 1980s suffered structural failures chiefly because of incomplete understanding of wind forces (turbulent), in some cases because of poor product quality. Failures of rotor blades are now somewhat better understood. This committee has examined the experience base accumulated by wind turbines and the R and D programs sponsored by DOE. It is concluded that a wind energy system such as is described is within the capability of engineering practice; however because of certain gaps in knowledge, and the presence of only one major integrated manufacturer of wind power machines in the USA, a DOE R and D investment is still required.

The application of advanced rotor (performance) methods for design calculations

Energy Technology Data Exchange (ETDEWEB)

Bussel, G.J.W. van [Delft Univ. of Technology, Inst. for Wind Energy, Delft (Netherlands)

1997-08-01

The calculation of loads and performance of wind turbine rotors has been a topic for research over the last century. The principles for the calculation of loads on rotor blades with a given specific geometry, as well as the development of optimal shaped rotor blades have been published in the decades that significant aircraft development took place. Nowadays advanced computer codes are used for specific problems regarding modern aircraft, and application to wind turbine rotors has also been performed occasionally. The engineers designing rotor blades for wind turbines still use methods based upon global principles developed in the beginning of the century. The question what to expect in terms of the type of methods to be applied in a design environment for the near future is addressed here. (EG) 14 refs.

Wind tunnel experiments to prove a hydraulic passive rotor speed control concept for variable speed wind turbines (poster)

NARCIS (Netherlands)

Diepeveen, N.F.B.; Jarquin Laguna, A.

2012-01-01

As alternative to geared and direct drive solutions, fluid power drive trains are being developed by several institutions around the world. The common configuration is where the wind turbine rotor is coupled to a hydraulic pump. The pump is connected through a high pressure line to a hydraulic motor

Calibration of partial safety factors for wind turbine rotor blades against fatigue; Kalibrering af partielle sikkerhedsfaktorer for udmattelse af vindmoellerotorer. Bilagsrapport

Energy Technology Data Exchange (ETDEWEB)

Christensen, C.J.; Ronold, K.O.; Thoegersen, M.L.

2000-08-01

The report describes a calibration of partial safety factors for wind turbine rotor blades subjected to fatigue loading in flapwise and edgewise bending. While earlier models - developed by the authors - dealt with such calibrations for site-specific individual turbines only, the calibration model applied herein covers an integrated analysis with different turbines on different sites and with different blade materials. The result is an optimized set of partial safety factors, i.e. a set of safety factors that lead to minimum deviation from the target reliability of the achieved reliabilities over the selected scope of turbines, sites and materials. The turbines included in the study cover rated powers of 450-600 kW. (au)

Wind turbine spoiler

Science.gov (United States)

Sullivan, W.N.

An aerodynamic spoiler system for a vertical axis wind turbine includes spoilers on the blades initially stored near the rotor axis to minimize drag. A solenoid latch adjacent the central support tower releases the spoilers and centrifugal force causes the spoilers to move up the turbine blades away from the rotor axis, thereby producing a braking effect and actual slowing of the associated wind turbine, if desired. The spoiler system can also be used as an infinitely variable power control by regulated movement of the spoilers on the blades over the range between the undeployed and fully deployed positions. This is done by the use of a suitable powered reel and cable located at the rotor tower to move the spoilers.

Radial Flow Effects On A Retreating Rotor Blade

Science.gov (United States)

2014-05-01

birds , marine life and even insect wings. In some cases such as helicopters, wind turbines and compres- sors, dynamic stall becomes the primary...on dynamic stall and reverse flow as applied to a helicopter rotor in forward flight and a wind turbine operating at a yaw angle. While great...occurring on a retreating blade with a focus on dynamic stall and reverse flow as applied to a helicopter rotor in forward flight and a wind turbine

Modeling Creep-Fatigue-Environment Interactions in Steam Turbine Rotor Materials for Advanced Ultra-supercritical Coal Power Plants

Energy Technology Data Exchange (ETDEWEB)

Shen, Chen [General Electric Global Research, Niskayuna, NY (United States)

2014-04-01

The goal of this project is to model creep-fatigue-environment interactions in steam turbine rotor materials for advanced ultra-supercritical (A-USC) coal power Alloy 282 plants, to develop and demonstrate computational algorithms for alloy property predictions, and to determine and model key mechanisms that contribute to the damages caused by creep-fatigue-environment interactions.

Assessment of low-order theories for analysis and design of shrouded wind turbines using CFD

International Nuclear Information System (INIS)

Aranake, Aniket C; Lakshminarayan, Vinod K; Duraisamy, Karthik

2014-01-01

The use of a shroud around the rotor of a wind turbine has been known to augment the airflow through the rotor plane and hence result in improved performance. This work uses Computational Fluid Dynamics (CFD) to assess the validity of several simple theories which attempt to extend Betz theory to shrouded turbines. Two CFD models are employed and compared to predictions of previously published models. The first makes use of a fixed pressure-drop actuator disk, while the second incorporates the twist and chord distribution of the turbine blade as well as an airfoil polar using a technique much like the classical blade element momentum (BEM) method. Calculations are performed for a sweep of turbine loadings using the fixed pressure-drop model and a sweep of tip speed ratios using the BEM model for both an open and shrouded turbine. Power is computed using a control volume approach for the fixed pressure-drop model and by integrating tangential forces for the BEM model. Information including mass flow ratio, power coefficient ratio, axial induction, and shroud force is extracted from the solution fields and compared against the predictions of low-order theories. Finally, the blade element model is used to redesign the turbine twist distribution to achieve greater performance across a range of tip speed ratios

Variable stator radial turbine

Science.gov (United States)

Rogo, C.; Hajek, T.; Chen, A. G.

1984-01-01

A radial turbine stage with a variable area nozzle was investigated. A high work capacity turbine design with a known high performance base was modified to accept a fixed vane stagger angle moveable sidewall nozzle. The nozzle area was varied by moving the forward and rearward sidewalls. Diffusing and accelerating rotor inlet ramps were evaluated in combinations with hub and shroud rotor exit rings. Performance of contoured sidewalls and the location of the sidewall split line with respect to the rotor inlet was compared to the baseline. Performance and rotor exit survey data are presented for 31 different geometries. Detail survey data at the nozzle exit are given in contour plot format for five configurations. A data base is provided for a variable geometry concept that is a viable alternative to the more common pivoted vane variable geometry radial turbine.

Heat treatment of large-sized welded rotors of steam turbines for atomic power stations

Energy Technology Data Exchange (ETDEWEB)

Kutasov, R F; Mukhina, M P; Tustanovskii, A S

1977-01-01

The heat treatment of a welded rotor of grade 25Kh2NMFA steel for steam turbines of nuclear power plants was considered. A following heat treatment schedule was suggested: charging the rotor in to a furnace at 100-150 deg C, heating to 200-250 deg C and holding for 12 hrs; slow heating (10 deg C/h) to 400-450 deg C and holding for 12 hrs; slow heating to 630-640 deg C and holding for 50 hrs, cooling at a rate of 5 deg C/h down to 100 deg C, holding for 20 hrs and cooling with the furnace open. The proposed heat treatment schedule of a duration of 356 hrs ensures a temperature gradient throughout the cross section and the length of the rotor of not more than +-5 deg C, least deviations of geometric dimensions and makes possible machining finish to within 0-0.02 mm. Described are the particularities of the design of a roll-out hearth electric chamber furnace, measuring 13000x5500x5000 mm and built for the purpose of carrying out said heat treatment. The power rating of the furnace is 2850 kW.

Smart Rotor Modeling: Aero-Servo-Elastic Modeling of a Smart Rotor with Adaptive Trailing Edge Flaps

DEFF Research Database (Denmark)

Bergami, Leonardo

the trailing edge flap deflection to actively reduce the fatigue loads on the structure. The performance of the smart rotor configuration and its control algorithms are finally quantified by aero-servo-elastic simulations of the smart rotor turbine operating in a standard turbulent wind field.......This book presents the formulation of an aero-servo-elastic model for a wind turbine rotor equipped with Adaptive Trailing Edge Flaps (ATEF), a smart rotor configuration. As the name suggests, an aero-servo-elastic model consists of three main components: an aerodynamic model, a structural model......, and a control model. The book first presents an engineering type of aerodynamic model that accounts for the dynamic effects of flap deflection. The aerodynamic model is implemented in a Blade Element Momentum framework, and coupled with a multi-body structural model in the aero-servoelastic simulation code HAWC...

The deterministic prediction of failure of low pressure steam turbine disks

International Nuclear Information System (INIS)

Liu, Chun; Macdonald, D.D.

1993-01-01

Localized corrosion phenomena, including pitting corrosion, stress corrosion cracking, and corrosion fatigue, are the principal causes of corrosion-induced damage in electric power generating facilities and typically result in more than 50% of the unscheduled outages. Prediction of damage, so that repairs and inspections can be made during scheduled outages, could have an enormous impact on the economics of electric power generation. To date, prediction of corrosion damage has been made on the basis of empirical/statistical methods that have proven to be insufficiently robust and accurate to form the basis for the desired inspection/repair protocol. In this paper, we describe a deterministic method for predicting localized corrosion damage. We have used the method to illustrate how pitting corrosion initiates stress corrosion cracking (SCC) for low pressure steam turbine disks downstream of the Wilson line, where a thin condensed liquid layer exists on the steel disk surfaces. Our calculations show that the SCC initiation and propagation are sensitive to the oxygen content of the steam, the environment in the thin liquid condensed layer, and the stresses that the disk experiences in service

Preliminary study of Friction disk type turbine for S-CO{sub 2} cycle application (2016 Autumn Meeting of the KNS)

Energy Technology Data Exchange (ETDEWEB)

Baik, Seungjoon; Heo, Jin Young; Kwon, Jinsu; Lee, Jeong Ik [KAIST, Daejeon (Korea, Republic of)

2016-10-15

Among the next generation reactors, a sodium-cooled fast reactor (SFR) with the supercritical carbon dioxide (S-CO{sub 2}) Brayton cycle has been suggested as the advanced energy solution. The S-CO{sub 2} power conversion system can achieve high efficiency with the SFR core thermal condition (450-550℃) and also can reduce the total cycle footprint due to high density of the working fluid. Moreover, the S-CO{sub 2} power cycle can reduce the accident consequence compared to the steam Rankine cycle due to the mild sodium-CO{sub 2} interaction. The S-CO{sub 2} power cycle has different characteristic compare to the conventional steam Rankine cycle or gas Brayton cycle. For the turbine section, the expansion ratio is much smaller than the other cycles. Thus, different type of turbine should be evaluated for the advanced S-CO{sub 2} technology and the KAIST research team considered a friction disk type turbine (Tesla turbine) concept for the S-CO{sub 2} cycle applications. In this paper, the test result and analysis of a lab-scale Tesla turbine in the KAIST S-CO{sub 2} experimental facility (S-CO{sub 2}PE) are briefly discussed. The KAIST research team investigated a friction disk type turbine, named as Tesla turbine, for the S-CO{sub 2} power cycle applications. The preliminary test of a lab-scale Tesla turbine was conducted with compressed air. The generator, nozzle angle and bearing performances are tested. With the best performing nozzle angle and bearing, the Tesla turbine was tested under various S-CO{sub 2} conditions. As a result, the S-CO{sub 2}PE facility generated electricity (0.5-5W). The isentropic efficiency was relatively low (0.8-1.3%). It seemed that, the authors need further study to understand the main mechanism and maximize the efficiency. After developing the design methodology, the design optimization will be conducted to show the applicability of the friction disk type turbine for the S-CO{sub 2} power cycle.

Co-generation on steam industrial systems with disks turbines; Co-geracao em sistemas industriais de vapor com turbinas de discos

Energy Technology Data Exchange (ETDEWEB)

Lezsovits, Ferenc [Universidad de Tecnologia y Economia de Budapest (Hungary)

2010-03-15

The disk turbine, also called Tesla turbine, being of simple construction and low cost, can be used as steam pressure reduction on industrial systems, generating simultaneously electric power, becoming the co-generation even at lower levels. Can be used for various operational parameters and mass flux ratios.This paper analyses the advantages and disadvantages of the turbines under various operation conditions.

Turbine airfoil fabricated from tapered extrusions

Science.gov (United States)

Marra, John J

2013-07-16

An airfoil (30) and fabrication process for turbine blades with cooling channels (26). Tapered tubes (32A-32D) are bonded together in a parallel sequence, forming a leading edge (21), a trailing edge (22), and pressure and suction side walls (23, 24) connected by internal ribs (25). The tapered tubes may be extruded without camber to simplify the extrusion process, then bonded along matching surfaces (34), forming a non-cambered airfoil (28), which may be cambered in a hot forming process and cut (48) to length. The tubes may have tapered walls that are thinner at the blade tip (T1) than at the base (T2), reducing mass. A cap (50) may be attached to the blade tip. A mounting lug (58) may be forged (60) on the airfoil base and then machined, completing the blade for mounting in a turbine rotor disk.

Aerodynamic effect of a honeycomb rotor tip shroud on a 50.8-centimeter-tip-diameter core turbine

Science.gov (United States)

Moffitt, T. P.; Whitney, W. J.

1983-01-01

A 50.8-cm-tip-diameter turbine equipped with a rotor tip shroud of hexagonal cell (or honeycomb) cross section has been tested in warm air (416 K) for a range of shroud coolant to primary flow rates. Test results were also obtained for the same turbine operated with a solid shroud for comparison. The results showed that the combined effect of the honeycomb shroud and the coolant flow was to cause a reduction of 2.8 points in efficiency at design speed, pressure ratio, and coolant flow rate. With the coolant system inactivated, the honeycomb shroud caused a decrease in efficiency of 2.3 points. These results and those obtained from a small reference turbine indicate that the dominant factor governing honeycomb tip shroud loss is the ratio of honeycomb depth to blade span. The loss results of the two shrouds could be correlated on this basis. The same honeycomb and coolant effects are expected to occur for the hot (2200 K) version of this turbine.

Using machine learning to predict wind turbine power output

International Nuclear Information System (INIS)

Clifton, A; Kilcher, L; Lundquist, J K; Fleming, P

2013-01-01

Wind turbine power output is known to be a strong function of wind speed, but is also affected by turbulence and shear. In this work, new aerostructural simulations of a generic 1.5 MW turbine are used to rank atmospheric influences on power output. Most significant is the hub height wind speed, followed by hub height turbulence intensity and then wind speed shear across the rotor disk. These simulation data are used to train regression trees that predict the turbine response for any combination of wind speed, turbulence intensity, and wind shear that might be expected at a turbine site. For a randomly selected atmospheric condition, the accuracy of the regression tree power predictions is three times higher than that from the traditional power curve methodology. The regression tree method can also be applied to turbine test data and used to predict turbine performance at a new site. No new data are required in comparison to the data that are usually collected for a wind resource assessment. Implementing the method requires turbine manufacturers to create a turbine regression tree model from test site data. Such an approach could significantly reduce bias in power predictions that arise because of the different turbulence and shear at the new site, compared to the test site. (letter)

Energy characteristics of Darrieus rotor ( review)

Science.gov (United States)

Gorelov, D. N.

2010-09-01

Presented below is the review of the results of experimental studies of energy characteristics of Darrieus rotor with vertical rotation axis. Influence of main geometry parameters of the rotor on its energy characteristics has been analyzed. It is shown that Darrieus rotor may have the higher level of energy characteristics than the best propeller wind turbines.

Service-cycle component-feature specimen TMF testing of steam turbine rotor steels

Energy Technology Data Exchange (ETDEWEB)

Radosavljevic, M.; Holdsworth, S.R. [Eidgenoessische Materialpruefungs- und Forschungsanstalt, Duebendorf (Switzerland); Mazza, E. [Eidgenoessische Materialpruefungs- und Forschungsanstalt, Duebendorf (Switzerland); Eidgenoessische Technische Hochschule (ETH), Zurich (Switzerland); Grossmann, P.; Ripamonti, L. [ALSTOM Power (Switzerland) Ltd., Baden (Switzerland)

2010-07-01

This paper reviews the methodology adopted in a Swiss Research Collaboration to devise a component-feature representative specimen geometry and the TMF cycle parameters necessary to closely simulate arduous steam turbine operating duty. Implementation of these service-like experimental conditions provides a practical indication of the effectiveness of deformation and crack initiation endurance predictions. Comprehensive post test inspection provides evidence to demonstrate the physical realism of the laboratory simulations in terms of the creep-fatigue damage generated during the benchmark tests. Mechanical response results and physical damage observations are presented and their practical implications discussed for the example of a 2%CrMoNiWV rotor service cycle. (orig.)

Usage of modal synthesis method with condensation in rotor

Directory of Open Access Journals (Sweden)

Zeman V.

2008-11-01

Full Text Available The paper deals with mathematical modelling of vibration and modal analysis of rotors composed of a flexible shaft and several flexible disks. The shaft is modelled as a one dimensional continuum whereon flexible disks modelled as a three dimensional continuum are rigid mounted to shaft. The presented approach allows to introduce continuously distributed centrifugal and gyroscopic effects. The finite element method was used for shaft and disks discretization. The modelling of such flexible multi-body rotors with large DOF number is based on the system decomposition into subsystems and on the modal synthesis method with condensation. Lower vibration mode shapes of the mutually uncoupled and non-rotating subsystems are used for creation of the rotor condensed mathematical model. An influence of the different level of a rotor condensation model on the accuracy of calculated eigenfrequencies and eigenvectors is discussed.

Optimization of wind turbine rotors - using advanced aerodynamic and aeroelastic models and numerical optimization

Energy Technology Data Exchange (ETDEWEB)

Doessing, M.

2011-05-15

During the last decades the annual energy produced by wind turbines has increased dramatically and wind turbines are now available in the 5MW range. Turbines in this range are constantly being developed and it is also being investigated whether turbines as large as 10-20MW are feasible. The design of very large machines introduces new problems in the practical design, and optimization tools are necessary. These must combine the dynamic effects of both aerodynamics and structure in an integrated optimization environment. This is referred to as aeroelastic optimization. The Risoe DTU optimization software HAWTOPT has been used in this project. The quasi-steady aerodynamic module have been improved with a corrected blade element momentum method. A structure module has also been developed which lays out the blade structural properties. This is done in a simplified way allowing fast conceptual design studies and with focus on the overall properties relevant for the aeroelastic properties. Aeroelastic simulations in the time domain were carried out using the aeroelastic code HAWC2. With these modules coupled to HAWTOPT, optimizations have been made. In parallel with the developments of the mentioned numerical modules, focus has been on analysis and a fundamental understanding of the key parameters in wind turbine design. This has resulted in insight and an effective design methodology is presented. Using the optimization environment a 5MW wind turbine rotor has been optimized for reduced fatigue loads due to apwise bending moments. Among other things this has indicated that airfoils for wind turbine blades should have a high lift coefficient. The design methodology proved to be stable and a help in the otherwise challenging task of numerical aeroelastic optimization. (Author)

Wind turbine rotor blade with in-plane sweep and devices using the same, and methods for making the same

Science.gov (United States)

Wetzel, Kyle Kristopher

2014-06-24

A wind turbine includes a rotor having a hub and at least one blade having a torsionally rigid root, an inboard section, and an outboard section. The inboard section has a forward sweep relative to an elastic axis of the blade and the outboard section has an aft sweep.

Profiling procedure for disk cutter to generate the male rotor, screw compressors component, using the “Substitute Family Circle” - graphic method in AUTOCAD environment

Science.gov (United States)

Popa, CL; Popa, V.

2016-11-01

This paper proposes a profiling method for the tool which generates the helical groove of male rotor, screw compressor component. The method is based on a complementary theorem of surfaces enveloping - "Substitute Family Circles Method”. The specific theorem of family circles of substitution has been applied using AUTOCAD graphics design environment facility. The frontal view of the male rotor, screw compressor component, has been determinate knowing the transverse profile of female rotor, and using this theorem of "Substitute Family Circle". The three-dimensional model of the rotor makes possible to apply the same theorem, leading to the surface of revolution enveloping the helical surface. An application will be also presented to determine the axial profile of the disk cutter, numeric and graphics, following the proposed algorithm.

Determination of the Maximum Aerodynamic Efficiency of Wind Turbine Rotors with Winglets

International Nuclear Information System (INIS)

Gaunaa, Mac; Johansen, Jeppe

2007-01-01

The present work contains theoretical considerations and computational results on the nature of using winglets on wind turbines. The theoretical results presented show that the power augmentation obtainable with winglets is due to a reduction of tip-effects, and is not, as believed up to now, caused by the downwind vorticity shift due to downwind winglets. The numerical work includes optimization of the power coefficient for a given tip speed ratio and geometry of the span using a newly developed free wake lifting line code, which takes into account also viscous effects and self induced forces. Validation of the new code with CFD results for a rotor without winglets showed very good agreement. Results from the new code with winglets indicate that downwind winglets are superior to upwind ones with respect to optimization of Cp, and that the increase in power production is less than what may be obtained by a simple extension of the wing in the radial direction. The computations also show that shorter downwind winglets (>2%) come close to the increase in Cp obtained by a radial extension of the wing. Lastly, the results from the code are used to design a rotor with a 2% downwind winglet, which is computed using the Navier-Stokes solver EllipSys3D. These computations show that further work is needed to validate the FWLL code for cases where the rotor is equipped with winglets

Determination of the Maximum Aerodynamic Efficiency of Wind Turbine Rotors with Winglets

Energy Technology Data Exchange (ETDEWEB)

Gaunaa, Mac; Johansen, Jeppe [Senior Scientists, Risoe National Laboratory, Roskilde, DK-4000 (Denmark)

2007-07-15

The present work contains theoretical considerations and computational results on the nature of using winglets on wind turbines. The theoretical results presented show that the power augmentation obtainable with winglets is due to a reduction of tip-effects, and is not, as believed up to now, caused by the downwind vorticity shift due to downwind winglets. The numerical work includes optimization of the power coefficient for a given tip speed ratio and geometry of the span using a newly developed free wake lifting line code, which takes into account also viscous effects and self induced forces. Validation of the new code with CFD results for a rotor without winglets showed very good agreement. Results from the new code with winglets indicate that downwind winglets are superior to upwind ones with respect to optimization of Cp, and that the increase in power production is less than what may be obtained by a simple extension of the wing in the radial direction. The computations also show that shorter downwind winglets (>2%) come close to the increase in Cp obtained by a radial extension of the wing. Lastly, the results from the code are used to design a rotor with a 2% downwind winglet, which is computed using the Navier-Stokes solver EllipSys3D. These computations show that further work is needed to validate the FWLL code for cases where the rotor is equipped with winglets.

Quantifying error of lidar and sodar Doppler beam swinging measurements of wind turbine wakes using computational fluid dynamics

Science.gov (United States)

Lundquist, J. K.; Churchfield, M. J.; Lee, S.; Clifton, A.

2015-02-01

Wind-profiling lidars are now regularly used in boundary-layer meteorology and in applications such as wind energy and air quality. Lidar wind profilers exploit the Doppler shift of laser light backscattered from particulates carried by the wind to measure a line-of-sight (LOS) velocity. The Doppler beam swinging (DBS) technique, used by many commercial systems, considers measurements of this LOS velocity in multiple radial directions in order to estimate horizontal and vertical winds. The method relies on the assumption of homogeneous flow across the region sampled by the beams. Using such a system in inhomogeneous flow, such as wind turbine wakes or complex terrain, will result in errors. To quantify the errors expected from such violation of the assumption of horizontal homogeneity, we simulate inhomogeneous flow in the atmospheric boundary layer, notably stably stratified flow past a wind turbine, with a mean wind speed of 6.5 m s-1 at the turbine hub-height of 80 m. This slightly stable case results in 15° of wind direction change across the turbine rotor disk. The resulting flow field is sampled in the same fashion that a lidar samples the atmosphere with the DBS approach, including the lidar range weighting function, enabling quantification of the error in the DBS observations. The observations from the instruments located upwind have small errors, which are ameliorated with time averaging. However, the downwind observations, particularly within the first two rotor diameters downwind from the wind turbine, suffer from errors due to the heterogeneity of the wind turbine wake. Errors in the stream-wise component of the flow approach 30% of the hub-height inflow wind speed close to the rotor disk. Errors in the cross-stream and vertical velocity components are also significant: cross-stream component errors are on the order of 15% of the hub-height inflow wind speed (1.0 m s-1) and errors in the vertical velocity measurement exceed the actual vertical velocity

From medium-sized to megawatt turbines...

Energy Technology Data Exchange (ETDEWEB)

Dongen, W. van [NedWind bv, Rhenen (Netherlands)

1996-12-31

One of the world`s first 500 kW turbines was installed in 1989 in the Netherlands. This forerunner of the current NedWind 500 kW range also represents the earliest predesign of the NedWind megawatt turbine. After the first 500 kW turbines with steel rotor blades and rotor diameter of 34 m, several design modifications followed, e.g. the rotor diameter was increased to 35 m and a tip brake was added. Later polyester blades were introduced and the rotor diameter was increased with 5 in. The drive train was also redesigned. Improvements on the 500 kW turbine concept has resulted in decreased cost, whereas annual energy output has increased to approx. 1.3 million kWh. Wind energy can substantially contribute to electricity supply. Maximum output in kiloWatthours is the target. Further improvement of the existing technology and implementation of flexible components may well prove to be a way to increase energy output, not only in medium or large sized wind turbines. 7 figs.

A novel folding blade of wind turbine rotor for effective power control

International Nuclear Information System (INIS)

Xie, Wei; Zeng, Pan; Lei, Liping

2015-01-01

Highlights: • A novel folding blade for wind turbine power control is proposed. • Wind tunnel experiments were conducted to analyze folding blade validity. • Folding blade is valid to control wind turbine power output. • Compared to pitch control, thrust was reduced by fold control in power regulation. • Optimum fold angles were found for wind turbine start up and aerodynamic brake. - Abstract: A concept of novel folding blade of horizontal axis wind turbine is proposed in current study. The folding blade comprises a stall regulated root blade section and a folding tip blade section with the fold axis inclined relative to blade span. By folding blade, lift force generated on the tip blade section changes and the moment arm also shortens, which leads to variations of power output. The blade folding actuation mechanism with servo motor and worm-gear reducer was designed. Wind turbine rotor control scheme and servo system with double feedback loops for blade fold angle control were proposed. In this study, a small folding blade model was tested in a wind tunnel to analyze its performance. The blade model performance was estimated in terms of rotation torque coefficient and thrust coefficient. Wind tunnel experiments were also conducted for pitch control using the same blade model in order to make a direct comparison. The power control, start up and aerodynamic brake performance of the folding blade were analyzed. According to the wind tunnel experiment results, fold angle magnitude significantly affected blade aerodynamic performance and the thrust characteristic together with the rotation torque characteristic of folding blade were revealed. The experiment results demonstrated that the folding blade was valid to control power output and had advantages in reducing thrust with maximum reduction of 51.1% compared to pitch control. Optimum fold angles of 55° and 90° were also found for start up and aerodynamic brake, respectively

AGT101 automotive gas turbine system development

Science.gov (United States)

Rackley, R. A.; Kidwell, J. R.

1982-01-01

The AGT101 automotive gas turbine system consisting of a 74.6 kw regenerated single-shaft gas turbine engine, is presented. The development and testing of the system is reviewed, and results for aerothermodynamic components indicate that compressor and turbine performance levels are within one percent of projected levels. Ceramic turbine rotor development is encouraging with successful cold spin testing of simulated rotors to speeds over 12,043 rad/sec. Spin test results demonstrate that ceramic materials having the required strength levels can be fabricated by net shape techniques to the thick hub cross section, which verifies the feasibility of the single-stage radial rotor in single-shaft engines.

Numerical Analysis of The Effect of Hydrodynamics and Operating Conditions on Biodiesel Synthesis in a Rotor-Stator Spinning Disk Reactor

Directory of Open Access Journals (Sweden)

Wen Zhuqing

2017-06-01

Full Text Available A rotor-stator spinning disk reactor for intensified biodiesel synthesis is described and numerically simulated in the present research. The reactor consists of two flat disks, located coaxially and parallel to each other with a gap ranging from 0.1 mm to 0.2 mm between the disks. The upper disk is located on a rotating shaft while the lower disk is stationary. The feed liquids, triglycerides (TG and methanol are injected into the reactor from centres of rotating disk and stationary disk, respectively. Fluid hydrodynamics in the reactor for synthesis of biodiesel from TG and methanol in the presence of a sodium hydroxide catalyst are simulated, using convection-diffusion-reaction multicomponent transport model with the CFD software ANSYS©Fluent v. 13.0. Effect of operating conditions on TG conversion is particularly investigated. Simulation results indicate that there is occurrence of back flow close to the stator at the outlet zone. Small gap size and fast rotational speed generally help to intensify mixing among reagents, and consequently enhance TG conversion. However, increasing rotational speed of spinning disk leads to more backflow, which decreases TG conversion. Large flow rate of TG at inlet is not recommended as well because of the short mean residence time of reactants inside the reactor.

Evaluation of powder metallurgy superalloy disk materials

Science.gov (United States)

Evans, D. J.

1975-01-01

A program was conducted to develop nickel-base superalloy disk material using prealloyed powder metallurgy techniques. The program included fabrication of test specimens and subscale turbine disks from four different prealloyed powders (NASA-TRW-VIA, AF2-1DA, Mar-M-432 and MERL 80). Based on evaluation of these specimens and disks, two alloys (AF2-1DA and Mar-M-432) were selected for scale-up evaluation. Using fabricating experience gained in the subscale turbine disk effort, test specimens and full scale turbine disks were formed from the selected alloys. These specimens and disks were then subjected to a rigorous test program to evaluate their physical properties and determine their suitability for use in advanced performance turbine engines. A major objective of the program was to develop processes which would yield alloy properties that would be repeatable in producing jet engine disks from the same powder metallurgy alloys. The feasibility of manufacturing full scale gas turbine engine disks by thermomechanical processing of pre-alloyed metal powders was demonstrated. AF2-1DA was shown to possess tensile and creep-rupture properties in excess of those of Astroloy, one of the highest temperature capability disk alloys now in production. It was determined that metallographic evaluation after post-HIP elevated temperature exposure should be used to verify the effectiveness of consolidation of hot isostatically pressed billets.

A comparison of smart rotor control approaches using trailing edge flaps and individual pitch control

NARCIS (Netherlands)

Lackner, M.A.; van Kuik, G.A.M.

2009-01-01

Modern wind turbines have been steadily increasing in size, and have now become very large, with recent models boasting rotor diameters greater than 120 m. Reducing the loads experienced by the wind turbine rotor blades is one means of lowering the cost of energy of wind turbines. Wind turbines are

Performance of nano-hydraulic turbine utilizing waterfalls

Energy Technology Data Exchange (ETDEWEB)

Ikeda, Toshihiko; Iio, Shouichiro; Tatsuno, Kenji [Faculty of Engineering, Shinshu University, 4-17-1 Wakasato, Nagano, 380-8553 (Japan)

2010-01-15

The aim of this investigation was to develop an environmentally friendly nano-hydraulic turbine utilizing waterfalls. A model of an impulse type hydraulic turbine constructed and tested with an indoor type waterfall to arrive at an optimum installation condition. Effects of an installation parameter, namely distance between the rotor and the waterfall on the power performance were studied. The flow field around the rotor was examined visually to clarify influences of installation conditions on the flow field. The flow visualization showed differences of flow pattern around the rotor by the change of flow rate and rotational speed of the rotor. From this study it was found that the power performances of the rotor were changed with the distance between the rotor and the waterfalls. The maximum power coefficient of this turbine is approximately 60%. Also, to respond to changes in the waterfall flow rate, we placed a flat plate on the upper side of the rotor to control the water flow direction. As a result, we found that the coefficient of this turbine is increased with the flow rate and power could be obtained even when the flow rate changed by 3.5 times if the plate was placed on the upper side of the rotor. Although the power coefficient decreased when the plate was installed, the power coefficient still is from 53 to 58%. (author)

Borosonic inspection and remaining useful operational life estimation of steam turbine rotors; Inspeccion borosonica y estimacion de vida remanente de rotores de turbinas de vapor

Energy Technology Data Exchange (ETDEWEB)

Carnero P, Jose A; Dorantes G, Oscar; Munoz Q, Rodolfo; Serrano R, Luis E. [Instituto de Investigaciones Electricas, Cuernavaca, Morelos (Mexico)

2004-07-01

The turbo-generators used in the electric power generation frequently go through transitory operations (start ups, shut downs or power changes). Such actions cause that certain critical components of the turbines, such as rotors and casings, are put under cycles of repetitive stresses, which consume its useful life. The frequency whereupon these transitory thermal cycles happen result in the presence of high thermo-mechanical stresses that produce fatigue (damage) in the rotor material. With time, at the increase of the material fatigue, fissures form that can inclusively lead to severe, catastrophic faults. The borosonic inspection consists in introducing and positioning an automatic probe in the central drill of the rotor, this allows the non-destructive inspection with longitudinal ultrasonic beam, ultrasonic cross-sectional and ultrasonic superficial. This way, it is possible to detect and locate geometric discontinuities (superficial and volumetric), in at least 100 mm of depth from the drill surface in its entire periphery and throughout the rotor length. [Spanish] Los turbogeneradores empleados en la generacion de energia electrica con frecuencia realizan operaciones transitorias (arranques, paros o cambios de potencia). Acciones tales, provocan que ciertos componentes criticos de las turbinas, como los rotores y carcasas, sean sometidos a ciclos de esfuerzos repetitivos, lo que consume su vida util. La frecuencia con que ocurren estos ciclos termicos transitorios da como resultado la presencia de altos esfuerzos termomecanicos que producen una fatiga (dano) en el material del rotor. Con el tiempo, al incrementarse la fatiga del material, se forman fisuras que pueden conducir a fallas severas, catastroficas inclusive. La inspeccion borosonica consiste en introducir y posicionar una sonda automatica en el barreno central del rotor, ello permite la inspeccion no destructiva con haz ultrasonico longitudinal, haz ultrasonico transversal y haz ultrasonico

Numerical simulations with a FSI-calibrated actuator disk model of wind turbines operating in stratified ABLs

Science.gov (United States)

Gohari, S. M. Iman; Sarkar, Sutanu; Korobenko, Artem; Bazilevs, Yuri

2017-11-01

Numerical simulations of wind turbines operating under different regimes of stability are performed using LES. A reduced model, based on the generalized actuator disk model (ADM), is implemented to represent the wind turbines within the ABL. Data from the fluid-solid interaction (FSI) simulations of wind turbines have been used to calibrate and validate the reduced model. The computational cost of this method to include wind turbines is affordable and incurs an overhead as low as 1.45%. Using this reduced model, we study the coupling of unsteady turbulent flow with the wind turbine under different ABL conditions: (i) A neutral ABL with zero heat-flux and inversion layer at 350m, in which the incoming wind has the maximum mean shear between the heights of upper-tip and lower-tip; (2) A shallow ABL with surface cooling rate of -1 K/hr wherein the low level jet occurs at the wind turbine hub height. We will discuss how the differences in the unsteady flow between the two ABL regimes impact the wind turbine performance.

Influence of the side-by-side arrangement on the performance of a small Savonius wind turbine

Directory of Open Access Journals (Sweden)

Jang Choon-Man

2016-01-01

Full Text Available Scaled-down Savonius turbine rotors arrayed side-by-side are introduced to analyze the effects of design parameters on the performance between turbine rotors. Unsteady flow simulation and experimental measurement have been performed to compare turbine performance and validate the numerical simulation of the turbine rotor. Commercial code, SC/Tetra, which uses an unstructured grid system, has been used to solve the three-dimensional unsteady Reynolds-averaged Navier–Stokes equations. Single turbine rotors and two turbine rotors arrayed side-by-side were numerically analyzed. The distance between rotor tips is 0.5 times the rotor diameter. Throughout the numerical simulation, the power coefficient obtained by the time-averaged result of unsteady flow simulation was found to be in good agreement with the experimental result. A discussion on the design parameters using both a single and arrayed turbine rotors is presented based on the results of the unsteady flow simulation, including the flow field, power coefficient, velocity and vorticity contours.

Transmission of High Frequency Vibrations in Rotating Systems. Application to Cavitation Detection in Hydraulic Turbines

Directory of Open Access Journals (Sweden)

David Valentín

2018-03-01

Full Text Available One of the main causes of damage in hydraulic turbines is cavitation. While not all cavitation appearing in a turbine is of a destructive type, erosive cavitation can severely affect the structure, thus increasing maintenance costs and reducing the remaining useful life of the machine. Of all types of cavitation, the maximum erosion occurs when clouds of bubbles collapse on the runner surface (cloud cavitation. When this occurs it is associated with a substantial increase in noise, and vibrations that are propagated everywhere throughout the machine. The generation of these cavitation clouds may occur naturally or it may be the response to a periodic pressure fluctuation, like the rotor/stator interaction in a hydraulic turbine. Erosive bubble cavitation generates high-frequency vibrations that are modulated by the shedding frequency. Therefore, the methods for the detection of erosive cavitation in hydraulic turbines are based on the measurement and demodulation of high-frequency vibrations. In this paper, the feasibility of detecting erosive cavitation in hydraulic turbines is investigated experimentally in a rotating disk system, which represents a simplified hydraulic turbine structure. The test rig used consists of a rotating disk submerged in a tank of water and confined with nearby axial and radial rigid surfaces. The excitation patterns produced by cloud cavitation are reproduced with a PZT (piezoelectric patch located on the disk. These patterns include pseudo-random excitations of different frequency bands modulated by one low carrier frequency, which model the erosive cavitation characteristics. Different types of sensors have been placed in the stationary and in the rotating parts (accelerometers, acoustic emission (AE, and a microphone in order to detect the excitation pattern. The results obtained for all the sensors tested have been compared in detail for the different excitation patterns applied to the disk. With this information

CFD simulations of the MEXICO rotor

DEFF Research Database (Denmark)

Bechmann, Andreas; Sørensen, Niels N.; Zahle, Frederik

2011-01-01

The wake behind a wind turbine model is investigated using Computational Fluid Dynamics (CFD), and results are compared with measurements. The turbine investigated is the three‐bladed test rotor (D = 4.5 m) used in the Model Experiments in Controlled Conditions (MEXICO) wind tunnel experiment....... During the MEXICO experiment, particle image velocimetry measurements of the induction upstream and downstream of the rotor were performed for different operating conditions, giving a unique dataset to verify theoretical models and CFD models. The present paper first describes the efforts in reproducing...

Aerodynamic models for a Darrieus wind turbine

Science.gov (United States)

Fraunie, P.; Beguier, C.; Paraschivoiu, I.; Delclaux, F.

1982-11-01

Various models proposed for the aerodynamics of Darrieus wind turbines are reviewed. The magnitude of the L/D ratio for a Darrieus rotor blade is dependent on the profile, the Re, boundary layer characteristics, and the three-dimensional flow effects. The aerodynamic efficiency is theoretically the Betz limit, and the interference of one blade with another is constrained by the drag force integrated over all points on the actuator disk. A single streamtube model can predict the power available in a Darrieus, but the model lacks definition of the flow structure and the cyclic stresses. Techniques for calculating the velocity profiles and the consequent induced velocity at the blades are presented. The multiple streamtube theory has been devised to account for the repartition of the velocity in the rotor interior. The model has been expanded as the double multiple streamtube theory at Sandia Laboratories. Futher work is necessary, however, to include the effects of dynamic decoupling at high rotation speeds and to accurately describe blade behavior.

WindPACT Turbine Design Scaling Studies Technical Area 1-Composite Blades for 80- to 120-Meter Rotor

Energy Technology Data Exchange (ETDEWEB)

Griffin, D.A.

2001-04-30

The United States Department of Energy (DOE) through the National Renewable Energy Laboratory (NREL) implemented the Wind Partnership for Advanced Component Technologies (WindPACT) program. As part of the WindPACT program, Global Energy Concepts, LLC (GEC), was awarded contract number YAM-0-30203-01 to examine Technical Area 1-Blade Scaling, Technical Area 2-Turbine Rotor and Blade Logistics, and Technical Area 3-Self-Erecting Towers. This report documents the results of GEC's Technical Area 1-Blade Scaling. The primary objectives of the Blade-Scaling Study are to assess the scaling of current materials and manufacturing technologies for blades of 40 to 60 meters in length, and to develop scaling curves of estimated cost and mass for rotor blades in that size range.

Estimation of Rotor Effective Wind Speed: A Comparison

DEFF Research Database (Denmark)

Soltani, Mohsen; Knudsen, Torben; Svenstrup, Mikael

2013-01-01

Modern wind turbine controllers use wind speed information to improve power production and reduce loads on the turbine components. The turbine top wind speed measurement is unfortunately imprecise and not a good representative of the rotor effective wind speed. Consequently, many different model...... aero-servo-elastic turbine simulations and real turbine field experiments in different wind scenarios....

Wind turbine rotor aerodynamics : The IEA MEXICO rotor explained

NARCIS (Netherlands)

Zhang, Y.

2017-01-01

Wind turbines are operating under very complex and uncontrolled environmental conditions, including atmospheric turbulence, atmospheric boundary layer effects, directional and spatial variations in wind shear, etc. Over the past decades, the size of a commercial wind turbine has increased

Design of multi-input multi-output controller for magnetic bearing which suspends helium gas-turbine generator rotor for high temperature gas cooled reactor

International Nuclear Information System (INIS)

Takada, Shoji; Funatake, Yoshio; Inagaki, Yoshiyuki

2009-01-01

A design of a MIMO controller, which links magnetic forces of multiple magnetic bearings by feedback of multiple measurement values of vibration of a rotor, was proposed for the radial magnetic bearings for the generator rotor of helium gas turbine with a power output of 300 MWe. The generator rotor is a flexible rotor, which passes over the forth critical speed. A controller transfer function was derived at the forth critical speed, in which the bending vibration mode is similar to the one which is excited by unbalance mass to reduce a modeling error. A 1404-dimensional un-symmetric coefficient matrix of equation of state for the rotating rotor affected by Jayro effect was reduced by a modal decomposition using Schur decomposition to reduce a reduction error. The numerical results showed that unbalance response of rotor was 53 and 80 μm p-p , respectively, well below the allowable limits both at the rated and critical speeds. (author)

Flow interaction of diffuser augmented wind turbines

Science.gov (United States)

Göltenbott, U.; Ohya, Y.; Yoshida, S.; Jamieson, P.

2016-09-01

Up-scaling of wind turbines has been a major trend in order to reduce the cost of energy generation from the wind. Recent studies however show that for a given technology, the cost always rises with upscaling, notably due to the increased mass of the system. To reach capacities beyond 10 MW, multi-rotor systems (MRS) have promising advantages. On the other hand, diffuser augmented wind turbines (DAWTs) can significantly increase the performance of the rotor. Up to now, diffuser augmentation has only been applied to single small wind turbines. In the present research, DAWTs are used in a multi-rotor system. In wind tunnel experiments, the aerodynamics of two and three DAWTs, spaced in close vicinity in the same plane normal to a uniform flow, have been analysed. Power increases of up to 5% and 9% for the two and three rotor configurations are respectively achieved in comparison to a stand-alone turbine. The physical dynamics of the flows are analysed on the basis of the results obtained with a stand-alone turbine.

Effect of incidence angle on the wake turbulence of a turbine rotor blade

International Nuclear Information System (INIS)

Chang, Sung Il; Lee, Sang Woo

2005-01-01

This paper describes effects of incidence angle on the wake turbulent flow of a high-turning turbine rotor blade. For three incidence angles of -5, 0 and 5 degrees, energy spectra as well as profiles of mean velocity magnitude and turbulence intensity at mid-span are reported in the wake. Vortex shedding frequencies are obtained from the energy spectra. The result shows that as the incidence angle changes from -5 to 5 degrees, the suction-side wake tends to be widened and the deviation angle is increased. Strouhal numbers based on the shedding frequencies have a nearly constant value, regardless of the tested incidence angles

Studying the effect of the shape parameters on the performance of the darrieus wind turbine using the multiple double disk stream tube theory

International Nuclear Information System (INIS)

Elmabrok, Ali Mohamed; Al-makhlufi, Ahmed A.

2006-01-01

The performance of the Darrieus vertical axis turbine is comparable with that of the more common horizontal axis machines. It has a number of aerodynamic and structural advantages over HAWTS. However the darrieus turbines are not self-starting at low wind speeds which is a considerable disadvantage for a simple small scale installation. Generally, papers concerning vertical axis turbine do not study the behavior of the rotor at low tip speed ratios. Therefore they do not deal with the self starting problems. A number of analytical methods were investigated to see whether they could predict the starting performance of vertical axis turbines. The chosen methods and 'actuator disc theory' for multiple stream tubes. In this paper the multiple stream tube model is applied using two discs in tandem. The computational analysis of all models simulates the blade aerodynamics throughout the full range of incidence from 180 degree centigrade. The effects of varying various geometric parameters of the windmill upon the performance of the rotor are investigated to find a design with improved self starting characteristics. The best agreement between theory and experiment was obtained using the multiple stream tube (double disc) models.(Author)

Wind turbine having a direct-drive drivetrain

Science.gov (United States)

Bevington, Christopher M.; Bywaters, Garrett L.; Coleman, Clint C.; Costin, Daniel P.; Danforth, William L.; Lynch, Jonathan A.; Rolland, Robert H.

2008-10-07

A wind turbine (100) comprising an electrical generator (108) that includes a rotor assembly (112). A wind rotor (104) that includes a wind rotor hub (124) is directly coupled to the rotor assembly via a simplified connection. The wind rotor and generator rotor assembly are rotatably mounted on a central spindle (160) via a bearing assembly (180). The wind rotor hub includes an opening (244) having a diameter larger than the outside diameter of the central spindle adjacent the bearing assembly so as to allow access to the bearing assembly from a cavity (380) inside the wind rotor hub. The spindle is attached to a turret (140) supported by a tower (136). Each of the spindle, turret and tower has an interior cavity (172, 176, 368) that permits personnel to traverse therethrough to the cavity of the wind rotor hub. The wind turbine further includes a frictional braking system (276) for slowing, stopping or keeping stopped the rotation of the wind rotor and rotor assembly.

Floating wind turbine system

Science.gov (United States)

Viterna, Larry A. (Inventor)

2009-01-01

A floating wind turbine system with a tower structure that includes at least one stability arm extending therefrom and that is anchored to the sea floor with a rotatable position retention device that facilitates deep water installations. Variable buoyancy for the wind turbine system is provided by buoyancy chambers that are integral to the tower itself as well as the stability arm. Pumps are included for adjusting the buoyancy as an aid in system transport, installation, repair and removal. The wind turbine rotor is located downwind of the tower structure to allow the wind turbine to follow the wind direction without an active yaw drive system. The support tower and stability arm structure is designed to balance tension in the tether with buoyancy, gravity and wind forces in such a way that the top of the support tower leans downwind, providing a large clearance between the support tower and the rotor blade tips. This large clearance facilitates the use of articulated rotor hubs to reduced damaging structural dynamic loads. Major components of the turbine can be assembled at the shore and transported to an offshore installation site.

Evaluation of the material’s damage in gas turbine rotors by instrumented spherical indentation

Directory of Open Access Journals (Sweden)

D. Nappini

2014-10-01

Full Text Available Experimental indentations are carried out on items of two different materials, taken in several location of various components from high pressure gas turbine rotor which have seen an extensive service. The components object of investigation consisted in 1st and 2nd high pressure turbine wheels made in nickel-base superalloy (Inconel 718, the spacer ring (Inconel 718 and the compressor shaft made in CrMoV low alloy steel (ASTM A471 type10. Aim of the work is to set up the capability of the instrumented spherical indentation testing system to evaluate variations in the material properties due to damage, resulting from temperature field and stresses acting on components during service. To perform this task load-indentation depth curves will be acquired in various zones of the above mentioned components. The analysis of the results has allowed to identify an energy parameter which shows a linear evolution with the mean temperature acting on the components.

Reliability of steam-turbine rotors. Task 1. Lifetime prediction analysis system. Final report

International Nuclear Information System (INIS)

Nair, P.K.; Pennick, H.G.; Peters, J.E.; Wells, C.H.

1982-12-01

Task 1 of RP 502, Reliability of Steam Turbine Rotors, resulted in the development of a computerized lifetime prediction analysis system (STRAP) for the automatic evaluation of rotor integrity based upon the results of a boresonic examination of near-bore defects. Concurrently an advanced boresonic examination system (TREES), designed to acquire data automatically for lifetime analysis, was developed and delivered to the maintenance shop of a major utility. This system and a semi-automated, state-of-the-art system (BUCS) were evaluated on two retired rotors as part of the Task 2 effort. A modified nonproprietary version of STRAP, called SAFER, is now available for rotor lifetime prediction analysis. STRAP and SAFER share a common fracture analysis postprocessor for rapid evaluation of either conventional boresonic amplitude data or TREES cell data. The final version of this postprocessor contains general stress intensity correlations for elliptical cracks in a radial stress gradient and provision for elastic-plastic instability of the ligament between an imbedded crack and the bore surface. Both linear elastic and ligament rupture models were developed for rapid analysis of linkup within three-dimensional clusters of defects. Bore stress-rupture criteria are included, but a creep-fatigue crack growth data base is not available. Physical and mechanical properties of air-melt 1CrMoV forgings are built into the program; however, only bounding values of fracture toughness versus temperature are available. Owing to the lack of data regarding the probability of flaw detection for the boresonic systems and of quantitative verification of the flaw linkup analysis, automatic evlauation of boresonic results is not recommended, and the lifetime prediction system is currently restricted to conservative, deterministic analysis of specified flaw geometries

Structural integrity analysis of a steam turbine

International Nuclear Information System (INIS)

Villagarcia, Maria P.

1997-01-01

One of the most critical components of a power utility is the rotor of the steam turbine. Catastrophic failures of the last decades have promoted the development of life assessment procedures for rotors. The present study requires the knowledge of operating conditions, component geometry, the properties of materials, history of the component, size, location and nature of the existing flaws. The aim of the present work is the obtention of a structural integrity analysis procedure for a steam turbine rotor, taking into account the above-mentioned parameters. In this procedure, a stress thermal analysis by finite elements is performed initially, in order to obtain the temperature and stress distribution for a subsequent analysis by fracture mechanics. The risk of a fast fracture due to flaws in the central zone of the rotor is analyzed. The procedure is applied to an operating turbine: the main steam turbine of the Atucha I nuclear power utility. (author)

Blades and disks in gas turbines. Material and component behaviour. Project department D. Final report; Schaufeln und Scheiben in Gasturbinen. Werkstoff- und Bauteilverhalten. Projektbereich D. Abschlussbericht

Energy Technology Data Exchange (ETDEWEB)

NONE

1997-04-01

The Special Research Department No. 339, ``Disks and Blades in Gas Turbines - Material and Component Characteristics`` received financial support from 1988 through 1996. This final report discusses activities of the years 1994, 1995, and 1996. Project group D, ``Production and Quality Assurance``, investigated rotors and blades. Grinding techniques were developed and optimized for nickel base materials, and the effects of grinding on the marginal zones was investigated, including an analysis of intrinsic stresses induced by machining. In the field of ceramics, separation and production of reinforced ceramics was investigated, and techniques for vacuum soldering of ceramic/ceramic and ceramic/metal compounds for high-temperature applications were developed. In the framework of a part-project carried out at HMI, neutron diffraction was used for nondestructive analysis of volume intrinsic stresses near the joint both on model geometries and on the joint between metal shaft and ceramic rotor. The development and application of computerized tomography for testing of ceramic rotors and joints was an important contribution to quality assurance. (orig./MM) [Deutsch] Der Sonderforschungsbereich 339 `Schaufeln und Scheiben in Gasturbinen - Werkstoff- und Bauteilverhalten` wurde von 1988 bis Ende 1996 gefoerdert. Der vorliegende Abschlussbericht behandelt vor allem die Arbeiten der Jahre 1994, 1995 und 1996. Am Bauteil Rotor und Schaufel orientierten sich die Arbeiten des Projektbereichs D `Fertigung und Qualitaetssicherung`. Zum einen wurden hier Schleifverfahren fuer Nickelbasis-Werkstoffe entwickelt und optimiert und der Einfluss der Schleifbearbeitung auf die Randzoneneigenschaften studiert. Zur Randzonencharakterisierung gehoerte insbesondere auch die Analyse bearbeitungsinduzierter Eigenspannungen. Auf der Seite der Keramiken wurde zum einen die trennende Fertigung verstaerkter Keramiken untersucht. Zum anderen wurden Techniken fuer das Hochvakuumloeten von Keramik

Effect of duct geometry on Wells turbine performance

International Nuclear Information System (INIS)

Shaaban, S.; Abdel Hafiz, A.

2012-01-01

Highlights: ► A Wells turbine duct design in the form of venturi duct is proposed and investigated. ► Optimum duct geometry is identified. ► Up to 14% increase of the turbine power can be achieved using the optimized duct geometry. ► Up to 9% improve of the turbine efficiency is attained by optimizing the turbine duct geometry. ► The optimized duct geometry results in tangible delay of the turbine stalling point. - Abstract: Wells turbines can represent important source of renewable energy for many countries. An essential disadvantage of Wells turbines is their low aerodynamic efficiency and consequently low power produced. In order to enhance the Wells turbine performance, the present research work proposes the use of a symmetrical duct in the form of a venturi tube with turbine rotor located at throat. The effects of duct area ratio and duct angle are investigated in order to optimize Wells turbine performance. The turbine performance is numerically investigated by solving the steady 3D incompressible Reynolds Averaged Navier–Stocks equation (RANS). A substantial improve of the turbine performance is achieved by optimizing the duct geometry. Increasing both the duct area ratio and duct angle increase the acceleration and deceleration upstream and downstream the rotor respectively. The accelerating flow with thinner boundary layer thickness upstream the rotor reduces the flow separation on the rotor suction side. The downstream diffuser reduces the interaction between tip leakage flow and blade suction side. Up to 14% increase in turbine power and 9% increase in turbine efficiency are achieved by optimizing the duct geometry. On other hand, a tangible delay of the turbine stall point is also detected.

Boresonic inspection of steam turbine and generator spindles with the Tomoscan

International Nuclear Information System (INIS)

Dube, N.; Bertholotti, D.; Yates, D.

1990-01-01

Steam turbine rotors in power utility plants can generate cracks and ultimately fail after long period of use. The inspection of rotors is done on a regular basis and particular attention is paid to areas near bore holes. An automated ultrasound system has been developed to control and ensure the quality of rotor bore holes of steam turbine rotors

A Hybrid Metaheuristic-Based Approach for the Aerodynamic Optimization of Small Hybrid Wind Turbine Rotors

Directory of Open Access Journals (Sweden)

José F. Herbert-Acero

2014-01-01

Full Text Available This work presents a novel framework for the aerodynamic design and optimization of blades for small horizontal axis wind turbines (WT. The framework is based on a state-of-the-art blade element momentum model, which is complemented with the XFOIL 6.96 software in order to provide an estimate of the sectional blade aerodynamics. The framework considers an innovative nested-hybrid solution procedure based on two metaheuristics, the virtual gene genetic algorithm and the simulated annealing algorithm, to provide a near-optimal solution to the problem. The objective of the study is to maximize the aerodynamic efficiency of small WT (SWT rotors for a wide range of operational conditions. The design variables are (1 the airfoil shape at the different blade span positions and the radial variation of the geometrical variables of (2 chord length, (3 twist angle, and (4 thickness along the blade span. A wind tunnel validation study of optimized rotors based on the NACA 4-digit airfoil series is presented. Based on the experimental data, improvements in terms of the aerodynamic efficiency, the cut-in wind speed, and the amount of material used during the manufacturing process were achieved. Recommendations for the aerodynamic design of SWT rotors are provided based on field experience.

Thermal state of a turbofan rotor

Energy Technology Data Exchange (ETDEWEB)

Bileka, B D; Diachenko, A M; Orinichev, I S

1988-01-01

Results of an experimental study of the thermal state of a combined turbofan rotor consisting of a peripheral turbine stage and a central fan stage are reported. In particular, attention is given to the effect of gas temperature, air flow rate, and rotation speed on temperature distributions at characteristic points of the rotor. The relative dimensionless temperatures of the turbofan rotor are shown to be constant under all the regimes investigated. An approximate method is proposed for calculating the temperature of the rotor elements, and the results of calculations are compared with experimental data.

Development of a Wind Turbine Test Rig and Rotor for Trailing Edge Flap Investigation: Static Flap Angles Case

International Nuclear Information System (INIS)

Abdelrahman, Ahmed; Johnson, David A

2014-01-01

One of the strategies used to improve performance and increase the life-span of wind turbines is active flow control. It involves the modification of the aerodynamic characteristics of a wind turbine blade by means of moveable aerodynamic control surfaces. Trailing edge flaps are relatively small moveable control surfaces placed at the trailing edge of a blade's airfoil that modify the lift of a blade or airfoil section. An instrumented wind turbine test rig and rotor were specifically developed to enable a wide-range of experiments to investigate the potential of trailing edge flaps as an active control technique. A modular blade based on the S833 airfoil was designed to allow accurate instrumentation and customizable settings. The blade is 1.7 meters long, had a constant 178mm chord and a 6° pitch. The modular aerodynamic parts were 3D printed using plastic PC-ABS material. The blade design point was within the range of wind velocities in the available large test facility. The wind facility is a large open jet wind tunnel with a maximum velocity of 11m/s in the test area. The capability of the developed system was demonstrated through an initial study of the effect of stationary trailing edge flaps on blade load and performance. The investigation focused on measuring the changes in flapwise bending moment and power production for different trailing edge flap spanwise locations and deflection angles. The relationship between the load reduction and deflection angle was linear as expected from theory and the highest reduction was caused by the flap furthest from the rotor center. Overall, the experimental setup proved to be effective in measuring small changes in flapwise bending moment within the wind turbine blade and will provide insight when (active) flap control is targeted

Aerodynamics of small-scale vertical-axis wind turbines

Science.gov (United States)

Paraschivoiu, I.; Desy, P.

1985-12-01

The purpose of this work is to study the influence of various rotor parameters on the aerodynamic performance of a small-scale Darrieus wind turbine. To do this, a straight-bladed Darrieus rotor is calculated by using the double-multiple-streamtube model including the streamtube expansion effects through the rotor (CARDAAX computer code) and the dynamicstall effects. The straight-bladed Darrieus turbine is as expected more efficient with respect the curved-bladed rotor but for a given solidity is operates at higher wind speeds.

Inspection of rotor bores, retaining rings and turbine discs utilizing UDRPS

International Nuclear Information System (INIS)

Quinn, J.R.

1990-01-01

New construction in the U.S. utility industry is at a very low level. The average age of plants in increasing almost linearly with time, many units will pass nominal end of life in the next decade. Planned new construction now takes ten years to effect at a minimum. The need for more reliable inspection of high stress utility components is and will continue to be a subject of increased emphasis. Dynacon Systems Inc. has recently introduced into commercial service, a fully automated ultrasonic inspection instrumentation package designed to significantly increase the reliability of turbine/generator rotor shaft, LP disc and generator retaining ring inspections. The package is designed to automate to a very high degree, the entire analysis process, thus eliminating operator error sources. The automated process begins at the ultrasonic pulse generator and ends with the input to fracture mechanics analysis

Numerical Analysis of a Small-Size Vertical-Axis Wind Turbine Performance and Averaged Flow Parameters Around the Rotor

Directory of Open Access Journals (Sweden)

Rogowski Krzysztof

2017-06-01

Full Text Available Small-scale vertical-axis wind turbines can be used as a source of electricity in rural and urban environments. According to the authors’ knowledge, there are no validated simplified aerodynamic models of these wind turbines, therefore the use of more advanced techniques, such as for example the computational methods for fluid dynamics is justified. The paper contains performance analysis of the small-scale vertical-axis wind turbine with a large solidity. The averaged velocity field and the averaged static pressure distribution around the rotor have been also analyzed. All numerical results presented in this paper are obtained using the SST k-ω turbulence model. Computed power coeffcients are in good agreement with the experimental results. A small change in the tip speed ratio significantly affects the velocity field. Obtained velocity fields can be further used as a base for simplified aerodynamic methods.

Philosophy of weld repair of steam turbine rotors

International Nuclear Information System (INIS)

Bertilsson, J.E.; Scarlin, R.B.; Faber, G.

1987-01-01

Weld repair of a cracked rotor should never be limited to simply grinding out cracks and filling up with weld metal. It is essential to know where and why a crack appeared. In several instances in the past weld repairs have been made of fatigue cracked rotors which have been placed successfully into service. Prolonged further operation can be assured only if the cause of cracking is known and if the design weakness demonstrated in this way is eliminated. However, in cases where creep cracking is encountered or where the creep life is approaching exhaustion, a local repair even if achieved crack-free, cannot ensure successful long-term further operation. The decision must be made to replace a major section of the rotor. The paper describes weld repair trials performed on an HP rotor after 100,000 hours of operation. The results demonstrate the feasibility of making weld repairs of low-toughness CrMoV rotors according to this philosophy

Acoustic noise production of wind turbines in practice

International Nuclear Information System (INIS)

Van der Borg, N.J.C.M.; Vink, P.W.

1994-10-01

Within the framework of national and European projects ECN has conducted various acoustic noise measurements on wind turbines. The measurements can be divided into the following two categories: (1) measurements of the total noise emitted by the turbine ('standard measurements') and (2) measurement of the noise emitted by different blades on the same rotor ('research measurements'). The applied procedures for the 'standard measurements' are given in IEA and IEC documents on wind turbine noise measurements. The applied procedures for the 'research measurements' are given in this paper. General results obtained with both kind of measurements are presented. The 'research measurements' have been performed on a limited number of turbines: the UNIWEX turbine in Germany and a commercial turbine in The Netherlands. The turbines were equipped with differently shaped blade tips or trailing edges on the same rotor. The experiments showed no large differences in the sound production of the different blades on the same rotor. The detailed information on the commercial wind turbine in The Netherlands is confidential. 9 figs., 2 tabs., 3 refs

Small-Scale vertical axis wind turbine design

OpenAIRE

Castillo Tudela, Javier

2011-01-01

The thesis focuses on the design of a small vertical axis wind turbine rotor with solid wood as a construction material. The aerodynamic analysis is performed implementing a momentum based model on a mathematical computer program. A three bladed wind turbine is proposed as candidate for further prototype testing after evaluating the effect of several parameters in turbine efficiency, torque and acceleration. The results obtained indicate that wood is a suitable material for rotor cons...

Structural Considerations of a 20MW Multi-Rotor Wind Energy System

International Nuclear Information System (INIS)

Jamieson, P; Branney, M

2014-01-01

The drive to upscale offshore wind turbines relates especially to possiblereductions in O and M and electrical interconnection costs per MW of installed capacity.Even with best current technologies, designs with rated capacity above about 3 MW are less cost effective exfactory per rated MW(turbine system costs) than smaller machines.Very large offshore wind turbines are thereforejustifiedprimarily by overall offshore project economics. Furthermore, continuing progress in materials and structures has been essential to avoid severe penalties in the power/mass ratio of large multi-MW machines.The multi-rotor concept employs many small rotors to maximise energy capture area withminimum systemvolume. Previous work has indicated that this can enablea very large reduction in the total weight and cost of rotors and drive trains compared to an equivalent large single rotor system.Thus the multi rotor concept may enable rated capacities of 20 MW or more at a single maintenancesite. Establishing the cost benefit of a multi rotor system requires examination of solutions for the support structure and yawing, ensuring aerodynamic losses from rotor interaction are not significant and that overall logistics, with much increased part count (more reliable components) and less consequence of single failuresare favourable. This paper addresses the viability of a support structure in respect of structural concept and likely weight as one necessary step in exploring the potential of the multi rotor concept

Structural Considerations of a 20MW Multi-Rotor Wind Energy System

Science.gov (United States)

Jamieson, P.; Branney, M.

2014-12-01

The drive to upscale offshore wind turbines relates especially to possiblereductions in O&M and electrical interconnection costs per MW of installed capacity.Even with best current technologies, designs with rated capacity above about 3 MW are less cost effective exfactory per rated MW(turbine system costs) than smaller machines.Very large offshore wind turbines are thereforejustifiedprimarily by overall offshore project economics. Furthermore, continuing progress in materials and structures has been essential to avoid severe penalties in the power/mass ratio of large multi-MW machines.The multi-rotor concept employs many small rotors to maximise energy capture area withminimum systemvolume. Previous work has indicated that this can enablea very large reduction in the total weight and cost of rotors and drive trains compared to an equivalent large single rotor system.Thus the multi rotor concept may enable rated capacities of 20 MW or more at a single maintenancesite. Establishing the cost benefit of a multi rotor system requires examination of solutions for the support structure and yawing, ensuring aerodynamic losses from rotor interaction are not significant and that overall logistics, with much increased part count (more reliable components) and less consequence of single failuresare favourable. This paper addresses the viability of a support structure in respect of structural concept and likely weight as one necessary step in exploring the potential of the multi rotor concept.

Turbine main engines

CERN Document Server

Main, John B; Herbert, C W; Bennett, A J S

1965-01-01

Turbine Main Engines deals with the principle of operation of turbine main engines. Topics covered include practical considerations that affect turbine design and efficiency; steam turbine rotors, blades, nozzles, and diaphragms; lubricating oil systems; and gas turbines for use with nuclear reactors. Gas turbines for naval boost propulsion, merchant ship propulsion, and naval main propulsion are also considered. This book is divided into three parts and begins with an overview of the basic mode of operation of the steam turbine engine and how it converts the pressure energy of the ingoing ste

Integration of a thermal stresses supervisory system and useful life of steam turbine rotors; Integracion de un sistema supervisorio de esfuerzos termicos y vida util de rotores de turbinas de vapor

Energy Technology Data Exchange (ETDEWEB)

Carnero, Antonio; Serrano, Luis E. [Instituto de Investigaciones Electricas, Cuernavaca, Morelos (Mexico); Nebradt, G. Jesus; Leyva, M. Luis [Comision Federal de Electricidad, Mexico, D.F. (Mexico)

2007-11-15

The turbine wheels undergo high thermal and mechanical stresses caused by the requirements of their operation. This causes a mechanical damage (fatigue) that is accumulated according to the frequency whereupon the different operation ways (cold starts, lukewarm or hot) happen. On the other hand, the greater efficiency of power stations of combined cycle with respect to conventional power stations is reflected in a greater production cost of the electrical energy, which has forced to that conventional generation units designed to operate on base load, now are used as variable load units to satisfy the demand during the peak hours. The former, rebounds in a greater frequency of operations of shut downs and hot starts of turbines, reason why the fatigue damage will be increased when changing its operating range. In Mexico turbines there are turbines that have been 15 or 20 years in operation and that do not have a thermal stresses supervisor, reason why when changing their load operation from base load to variable load it is essential to install a rotor supervisor of thermal efforts, with the purpose of limiting or reducing the thermal stresses and in this way reduce the fatigue damage to extend their useful life. The article deals over the integration of a supervisory system of thermal stresses, that from the operation parameters of the turbine, determines the temperature gradient in the labyrinth seals zone between the control passage and the first passage of the high pressure section of the rotor, the thermal and mechanical stresses and the fatigue are calculated, determining the consumption of the useful life for each operation cycle (shutdown and starting). [Spanish] Los rotores de turbina experimentan altas esfuerzos termicos y mecanicos causados por los requerimientos de su operacion. Esto causa un dano mecanico (fatiga) que se acumula de acuerdo a la frecuencia con que los diferentes modos de operacion (arranques en frio, tibio o caliente) suceden. Por otro

Computational investigation of hydrokinetic turbine arrays in an open channel using an actuator disk-LES model

Science.gov (United States)

Kang, Seokkoo; Yang, Xiaolei; Sotiropoulos, Fotis

2012-11-01

While a considerable amount of work has focused on studying the effects and performance of wind farms, very little is known about the performance of hydrokinetic turbine arrays in open channels. Unlike large wind farms, where the vertical fluxes of momentum and energy from the atmospheric boundary layer comprise the main transport mechanisms, the presence of free surface in hydrokinetic turbine arrays inhibits vertical transport. To explore this fundamental difference between wind and hydrokinetic turbine arrays, we carry out LES with the actuator disk model to systematically investigate various layouts of hydrokinetic turbine arrays mounted on the bed of a straight open channel with fully-developed turbulent flow fed at the channel inlet. Mean flow quantities and turbulence statistics within and downstream of the arrays will be analyzed and the effect of the turbine arrays as means for increasing the effective roughness of the channel bed will be extensively discussed. This work was supported by Initiative for Renewable Energy & the Environment (IREE) (Grant No. RO-0004-12), and computational resources were provided by Minnesota Supercomputing Institute.

Inverse design-momentum, a method for the preliminary design of horizontal axis wind turbines

International Nuclear Information System (INIS)

Battisti, L; Soraperra, G; Fedrizzi, R; Zanne, L

2007-01-01

Wind turbine rotor prediction methods based on generalized momentum theory BEM routinely used in industry and vortex wake methods demand the use of airfoil tabulated data and geometrical specifications such as the blade spanwise chord distribution. They belong to the category of 'direct design' methods. When, on the other hand, the geometry is deduced from some design objective, we refer to 'inverse design' methods. This paper presents a method for the preliminary design of wind turbine rotors based on an inverse design approach. For this purpose, a generalized theory was developed without using classical tools such as BEM. Instead, it uses a simplified meridional flow analysis of axial turbomachines and is based on the assumption that knowing the vortex distribution and appropriate boundary conditions is tantamount to knowing the velocity distribution. The simple conservation properties of the vortex components consistently cope with the forces and specific work exchange expressions through the rotor. The method allows for rotor arbitrarily radial load distribution and includes the wake rotation and expansion. Radial pressure gradient is considered in the wake. The capability of the model is demonstrated first by a comparison with the classical actuator disk theory in investigating the consistency of the flow field, then the model is used to predict the blade planform of a commercial wind turbine. Based on these validations, the authors postulate the use of a different vortex distribution (i.e. not-uniform loading) for blade design and discuss the effect of such choices on blade chord and twist, force distribution and power coefficient. In addition to the method's straightforward application to the pre-design phase, the model clearly shows the link between blade geometry and performance allowing quick preliminary evaluation of non uniform loading on blade structural characteristics

Axial-Flow Turbine Rotor Discharge-Flow Overexpansion and Limit-Loading Condition, Part I: Computational Fluid Dynamics (CFD) Investigation

Science.gov (United States)

Chen, Shu-Cheng S.

2017-01-01

A Computational Fluid Dynamic (CFD) investigation is conducted over a two-dimensional axial-flow turbine rotor blade row to study the phenomena of turbine rotor discharge flow overexpansion at subcritical, critical, and supercritical conditions. Quantitative data of the mean-flow Mach numbers, mean-flow angles, the tangential blade pressure forces, the mean-flow mass flux, and the flow-path total pressure loss coefficients, averaged or integrated across the two-dimensional computational domain encompassing two blade-passages, are obtained over a series of 14 inlet-total to exit-static pressure ratios, from 1.5 (un-choked; subcritical condition) to 10.0 (supercritical with excessively high pressure ratio.) Detailed flow features over the full domain-of-computation, such as the streamline patterns, Mach contours, pressure contours, blade surface pressure distributions, etc. are collected and displayed in this paper. A formal, quantitative definition of the limit loading condition based on the channel flow theory is proposed and explained. Contrary to the comments made in the historical works performed on this subject, about the deficiency of the theoretical methods applied in analyzing this phenomena, using modern CFD method for the study of this subject appears to be quite adequate and successful. This paper describes the CFD work and its findings.

Field Validation of the Stability Limit of a Multi MW Turbine

Science.gov (United States)

Kallesøe, Bjarne S.; Kragh, Knud A.

2016-09-01

Long slender blades of modern multi-megawatt turbines exhibit a flutter like instability at rotor speeds above a critical rotor speed. Knowing the critical rotor speed is crucial to a safe turbine design. The flutter like instability can only be estimated using geometrically non-linear aeroelastic codes. In this study, the estimated rotor speed stability limit of a 7 MW state of the art wind turbine is validated experimentally. The stability limit is estimated using Siemens Wind Powers in-house aeroelastic code, and the results show that the predicted stability limit is within 5% of the experimentally observed limit.

Autorotation motions of a turbine coursed by the Magnus effect

Science.gov (United States)

Ishkhanyan, M. V.; Klimina, L. A.; Privalova, O. G.

2018-05-01

The motion of the turbine in the flow is studied. Each blade of the main turbine is represented by a Savonius rotor. Self-induced rotation of Savonius rotors produces the Magnus force that courses the rotation of the main turbine. Existence and stability of the self-induced rotation are discussed. Parametrical analysis is carried out.

Wind turbine/generator set and method of making same

Science.gov (United States)

Bevington, Christopher M.; Bywaters, Garrett L.; Coleman, Clint C.; Costin, Daniel P.; Danforth, William L.; Lynch, Jonathan A.; Rolland, Robert H.

2013-06-04

A wind turbine comprising an electrical generator that includes a rotor assembly. A wind rotor that includes a wind rotor hub is directly coupled to the rotor assembly via a simplified connection. The wind rotor and generator rotor assembly are rotatably mounted on a central spindle via a bearing assembly. The wind rotor hub includes an opening having a diameter larger than the outside diameter of the central spindle adjacent the bearing assembly so as to allow access to the bearing assembly from a cavity inside the wind rotor hub. The spindle is attached to a turret supported by a tower. Each of the spindle, turret and tower has an interior cavity that permits personnel to traverse therethrough to the cavity of the wind rotor hub. The wind turbine further includes a frictional braking system for slowing, stopping or keeping stopped the rotation of the wind rotor and rotor assembly.

Rotor calculations for neutron spectroscopy

International Nuclear Information System (INIS)

Gobert, G.

1968-01-01

The determination of stress in a rotating disk plane of symmetry normal to the axis of rotation has been studied by a number of investigators. In a recent paper Reich gives an operating process for an analytical solution in an asymmetric rotating disk. In the report we give the calculation of finite difference stress solutions applicable to the two rotating disks. The equations are then programmed for the 360.75 computer by Fortran methods concerning the rotors of choppers. (author) [fr

Weight and cost analysis of large wind turbine rotors constructed from conventional materials and from advanced composite materials

Energy Technology Data Exchange (ETDEWEB)

van Holten, Th

1982-07-01

Cost calculations and cost analyses of the blades and the (teetering) hubs of large wind turbines. The blades are of different shapes, construction and materials (aluminium, steel and glass reinforced plastics). Teetering hubs are heavy and complicated steel constructions, necessary to minimize material fatigue. In large wind turbines with a diameter of 60 to 100 m or even more the rotor mass (hubs and blades together) may vary from 46,000 to 216,000 kg. Costs are estimated to be DFL. 16/kg, both for teetering hubs and/or blades made of glass reinforced plastics. Due to lack of experience and of exact knowledge of the loads appearing during operation under field conditions the uncertainty factor may be 10% to 15%.

Individual pitch control of NREL 5MW wind turbine blade for load reduction

International Nuclear Information System (INIS)

La, Yo Han; Nam, Yoon Su; Hoon, Son Jae

2012-01-01

As the size of a wind turbine increases, the rotor diameter increases. Rotor blades experience mechanical loads caused by the wind shear and the tower shadow effect. These mechanical loads reduce the life of the wind turbine. Therefore, with increasing size of the wind turbine, wind turbine control system design for the mitigation of mechanical loads is important. In this study, Individual Pitch Control in introduced for reducing the mechanical loads of rotor blades, and a simulation for IPC performance verification is discussed

Comparison of central axis and jet ring coolant supply for turbine disk cooling on a SSME-HPOTP model

Science.gov (United States)

Kim, Y. W.; Metzger, D. E.

1992-01-01

The test facility, test methods and results are presented for an experimental study modeling the cooling of turbine disks in the blade attachment regions with multiple impinging jets, in a configuration simulating the disk cooling method employed on the Space Shuttle Main Engine oxygen turbopump. The study's objective was to provide a comparison of detailed local convection heat transfer rates obtained for a single center-supply of disk coolant with those obtained with the present flight configuration where disk coolant is supplied through an array of 19 jets located near the disk outer radius. Specially constructed disk models were used in a program designed to evaluate possible benefits and identify any possible detrimental effects involved in employing an alternate disk cooling scheme. The study involved the design, construction and testing of two full scale rotating model disks, one plane and smooth for baseline testing and the second contoured to the present flight configuration, together with the corresponding plane and contoured stator disks. Local heat transfer rates are determined from the color display of encapsulated liquid crystals coated on the disk in conjunction with use of a computer vision system. The test program was composed of a wide variety of disk speeds, flowrates, and geometrical configurations, including testing for the effects of disk boltheads and gas ingestion from the gas path region radially outboard of the disk-cavity.

Macroscopic balance model for wave rotors

Science.gov (United States)

Welch, Gerard E.

1996-01-01

A mathematical model for multi-port wave rotors is described. The wave processes that effect energy exchange within the rotor passage are modeled using one-dimensional gas dynamics. Macroscopic mass and energy balances relate volume-averaged thermodynamic properties in the rotor passage control volume to the mass, momentum, and energy fluxes at the ports. Loss models account for entropy production in boundary layers and in separating flows caused by blade-blockage, incidence, and gradual opening and closing of rotor passages. The mathematical model provides a basis for predicting design-point wave rotor performance, port timing, and machine size. Model predictions are evaluated through comparisons with CFD calculations and three-port wave rotor experimental data. A four-port wave rotor design example is provided to demonstrate model applicability. The modeling approach is amenable to wave rotor optimization studies and rapid assessment of the trade-offs associated with integrating wave rotors into gas turbine engine systems.

Kurokawa 150-kW wind turbine generator demonstration; 150 kW Kurokawa furyoku hatsudensho ni tsuite

Energy Technology Data Exchange (ETDEWEB)

Okamoto, M; Shinohara, M; Sugiyama, T [Kansai Electric Power Co. Inc., Osaka (Japan)

1996-10-27

This paper presents the 150kW wind turbine generator erected at a site near Kurokawa dam lake of Kansai Electric Power Co. in Hyogo prefecture. This generator is composed of a horizontal-axis propeller with 3 blades of 27m in diameter and 36/27rpm, and a tower of 30m high. Harmony with the environment was also considered because of the site in a natural park area. Its demonstration test started in Oct. 1996 at annual mean wind velocity of 2m/s. Soft start was realized by controlling inrush current and preventing voltage drop in system interconnection by use of a thyristor circuit. The dual operation system was adopted of a 30kW small generator at lower wind velocity and a 150kW large one at higher velocity. Two kinds of brakes are used, and rotor revolution was reduced by air brake (blade tip spoiler). Mechanical disk brake works for the stopped rotor or emergency stopping. Even if the wind turbine was stopped by exterior factor, if no anomaly of the turbine is found, it automatically re-starts after removal of the factor. The generator is controlled from a remote control station 150km apart through NTT communication line. 6 figs., 2 tabs.

Aero dynamical and mechanical behaviour of the Savonius rotor

Energy Technology Data Exchange (ETDEWEB)

Aouachria, Z. [Batna Univ., (Algeria). Applied Energetic Physics Laboratory

2009-07-01

Although the Savonius wind turbine is not as efficient as the traditional Darrieus wind turbine, its rotor design has many advantages such as simple construction; acceptance of wind from all directions; high starting torque; operation at relatively low speed; and easy adaptation to urban sites. These advantages may outweigh its low efficiency and make it suitable for small-scale power requirements such as pumping and rural electrification. This paper presented a study of the aerodynamic behaviour of a Savonius rotor, based on blade pressure measurements. A two-dimensional analysis method was used to determine the aerodynamic strengths, which leads to the Magnus effect and the generation of the vibrations on the rotor. The study explained the vibratory behaviour of the rotor and proposed an antivibration system to protect the machine. 14 refs., 1 tab., 9 figs.

Probability and containment of turbine missiles

International Nuclear Information System (INIS)

Yeh, G.C.K.

1976-01-01

With the trend toward ever larger power generating plants with large high-speed turbines, an important plant design consideration is the potential for and consequences of mechanical failure of turbine rotors. Such rotor failure could result in high-velocity disc fragments (turbine missiles) perforating the turbine casing and jeopardizing vital plant systems. The designer must first estimate the probability of any turbine missile damaging any safety-related plant component for his turbine and his plant arrangement. If the probability is not low enough to be acceptable to the regulatory agency, he must design a shield to contain the postulated turbine missiles. Alternatively, the shield could be designed to retard (to reduce the velocity of) the missiles such that they would not damage any vital plant system. In this paper, some of the presently available references that can be used to evaluate the probability, containment and retardation of turbine missiles are reviewed; various alternative methods are compared; and subjects for future research are recommended. (Auth.)

A Critical Evaluation of Structural Analysis Tools used for the Design of Large Composite Wind Turbine Rotor Blades under Ultimate and Cycle Loading

DEFF Research Database (Denmark)

Lekou, D.J.; Bacharoudis, K. C.; Farinas, A. B.

2015-01-01

Rotor blades for 10-20MW wind turbines may exceed 120m. To meet the demanding requirements of the blade design, structural analysis tools have been developed individually and combined with commercial available ones by blade designers. Due to the various available codes, understanding and estimating...

Wind turbine noise diagnostics

International Nuclear Information System (INIS)

Richarz, W.; Richarz, H.

2009-01-01

This presentation proposed a self-consistent model for broad-band noise emitted from modern wind turbines. The simple source model was consistent with the physics of sound generation and considered the unique features of wind turbines. Although the acoustics of wind turbines are similar to those of conventional propellers, the dimensions of wind turbines pose unique challenges in diagnosing noise emission. The general features of the sound field were deduced. Source motion and source directivity appear to be responsible for amplitude variations. The amplitude modulation is likely to make wind-turbine noise more audible, and may be partly responsible for annoyance that has been reported in the literature. Acoustic array data suggests that broad-band noise is emitted predominantly during the downward sweep of each rotor blade. Source motion and source directivity account for the observed pattern. Rotor-tower interaction effects are of lesser importance. Predicted amplitude modulation ranges from 1 dB to 6dB. 2 refs., 9 figs.

Influence of steam leakage through vane, gland, and shaft seals on rotordynamics of high-pressure rotor of a 1,000 MW ultra-supercritical steam turbine

Energy Technology Data Exchange (ETDEWEB)

Jiang, P.N. [Shanghai Jiao Tong University, Key Laboratory of Power Machinery and Engineering, Ministry of Education, School of Mechanical Engineering, Shanghai (China); Shanghai Turbine Company, Department of R and D, Shanghai (China); Wang, W.Z.; Liu, Y.Z. [Shanghai Jiao Tong University, Key Laboratory of Power Machinery and Engineering, Ministry of Education, School of Mechanical Engineering, Shanghai (China); Meng, G. [Shanghai Jiao Tong University, State Key Laboratory of Mechanical System and Vibration, School of Mechanical Engineering, Shanghai (China)

2012-02-15

A comparative analysis of the influence of steam leakage through vane, gland, and shaft seals on the rotordynamics of the high-pressure rotor of a 1,000 MW ultra-supercritical steam turbine was performed using numerical calculations. The rotordynamic coefficients associated with steam leakage through the three labyrinth seals were calculated using the control-volume method and perturbation analysis. A stability analysis of the rotor system subject to the steam forcing induced by the leakage flow was performed using the finite element method. An analysis of the influence of the labyrinth seal forcing on the rotordynamics was carried out by varying the geometrical parameters pertaining to the tooth number, seal clearance, and inner diameter of the labyrinth seals, along with the thermal parameters with respect to pressures and temperatures. The results demonstrated that the steam forcing with an increase in the length of the blade for the vane seal significantly influences the rotordynamic coefficients. Furthermore, the contribution of steam forcing to the instability of the rotor is decreased and increased with increases in the seal clearance and tooth number, respectively. The comparison of the rotordynamic coefficients associated with steam leakage through the vane seal, gland seal, and shaft seal convincingly disclosed that, although the steam forcing attenuates the stability of the rotor system, the steam turbine is still operating under safe conditions. (orig.)

Rocket Engine Turbine Blade Surface Pressure Distributions Experiment and Computations

Science.gov (United States)

Hudson, Susan T.; Zoladz, Thomas F.; Dorney, Daniel J.; Turner, James (Technical Monitor)

2002-01-01

Understanding the unsteady aspects of turbine rotor flow fields is critical to successful future turbine designs. A technology program was conducted at NASA's Marshall Space Flight Center to increase the understanding of unsteady environments for rocket engine turbines. The experimental program involved instrumenting turbine rotor blades with miniature surface mounted high frequency response pressure transducers. The turbine model was then tested to measure the unsteady pressures on the rotor blades. The data obtained from the experimental program is unique in two respects. First, much more unsteady data was obtained (several minutes per set point) than has been possible in the past. Also, an extensive steady performance database existed for the turbine model. This allowed an evaluation of the effect of the on-blade instrumentation on the turbine's performance. A three-dimensional unsteady Navier-Stokes analysis was also used to blindly predict the unsteady flow field in the turbine at the design operating conditions and at +15 degrees relative incidence to the first-stage rotor. The predicted time-averaged and unsteady pressure distributions show good agreement with the experimental data. This unique data set, the lessons learned for acquiring this type of data, and the improvements made to the data analysis and prediction tools are contributing significantly to current Space Launch Initiative turbine airflow test and blade surface pressure prediction efforts.

Design and aero-acoustic analysis of a counter-rotating wind turbine

Science.gov (United States)

Agrawal, Vineesh V.

Wind turbines have become an integral part of the energy business because they are one of the most economical and reliable sources of renewable energy. Conventional wind turbines are capable of capturing less than half of the energy present in the wind. Hence, to make the wind turbines more efficient, it is important to increase their performance. A horizontal axis wind turbine with multiple rotors is one concept that can achieve a higher power conversion rate. Also, a concern for wind energy is the noise generated by wind turbines. Hence, an investigation into the acoustic behavior of a multi-rotor horizontal axis wind turbine is required. In response to the need of a wind turbine design with higher power coefficient, a unique design of a counter-rotating horizontal axis wind turbine (CR-HAWT) is proposed. The Blade Element Momentum (BEM) theory is used to aerodynamically design the blades of the two rotors. Modifications are made to the BEM theory to accommodate the interaction of the two rotors. The tower effect on the noise generation of the downwind rotor is investigated. Predictions are made for the total noise generated by the wind turbine at its design operating conditions. A total power coefficient of 65.2% is predicted for the proposed CR-HAWT design. A low tip speed ratio is chosen to minimize the noise generation. The aeroacoustic analysis of the CR-HAWT shows that the noise generated at its design operating conditions is within an acceptable range. Thus, the CR-HAWT is predicted to be a quiet wind turbine with a high power coefficient, making it highly desirable for small wind turbine applications.

Vibration of imperfect rotating disk

Directory of Open Access Journals (Sweden)

Půst L.

2011-12-01

Full Text Available This study is concerned with the theoretical and numerical calculations of the flexural vibrations of a bladed disk. The main focus of this study is to elaborate the basic background for diagnostic and identification methods for ascertaining the main properties of the real structure or an experimental model of turbine disks. The reduction of undesirable vibrations of blades is proposed by using damping heads, which on the experimental model of turbine disk are applied only on a limited number of blades. This partial setting of damping heads introduces imperfection in mass, stiffness and damping distribution on the periphery and leads to more complicated dynamic properties than those of a perfect disk. Calculation of FEM model and analytic—numerical solution of disk behaviour in the limited (two modes frequency range shows the splitting of resonance with an increasing speed of disk rotation. The spectrum of resonance is twice denser than that of a perfect disk.

Propulsion health monitoring of a turbine engine disk using spin test data

Science.gov (United States)

Abdul-Aziz, Ali; Woike, Mark; Oza, Nikunj; Matthews, Bryan; Baakilini, George

2010-03-01

On line detection techniques to monitor the health of rotating engine components are becoming increasingly attractive options to aircraft engine companies in order to increase safety of operation and lower maintenance costs. Health monitoring remains a challenging feature to easily implement, especially, in the presence of scattered loading conditions, crack size, component geometry and materials properties. The current trend, however, is to utilize noninvasive types of health monitoring or nondestructive techniques to detect hidden flaws and mini cracks before any catastrophic event occurs. These techniques go further to evaluate materials' discontinuities and other anomalies that have grown to the level of critical defects which can lead to failure. Generally, health monitoring is highly dependent on sensor systems that are capable of performing in various engine environmental conditions and able to transmit a signal upon a predetermined crack length, while acting in a neutral form upon the overall performance of the engine system. Efforts are under way at NASA Glenn Research Center through support of the Intelligent Vehicle Health Management Project (IVHM) to develop and implement such sensor technology for a wide variety of applications. These efforts are focused on developing high temperature, wireless, low cost and durable products. Therefore, in an effort to address the technical issues concerning health monitoring of a rotor disk, this paper considers data collected from an experimental study using high frequency capacitive sensor technology to capture blade tip clearance and tip timing measurements in a rotating engine-like-disk-to predict the disk faults and assess its structural integrity. The experimental results collected at a range of rotational speeds from tests conducted at the NASA Glenn Research Center's Rotordynamics Laboratory will be evaluated using multiple data-driven anomaly detection techniques to identify anomalies in the disk. This study

Evaluation of the aerodynamic performances of a new vertical axis wind turbine type derived from the Savonius rotor; Prevision des performances aerodynamiques d'un nouveau type d'eolienne a axe vertical derivee du rotor Savonius

Energy Technology Data Exchange (ETDEWEB)

Jean-Luc Menet [Ecole Nationale Superieure d' Ingenieurs en Informatique Automatique Mecanique energetique electronique de Valenciennes, Universite de Valenciennes, Le Mont Houy F-59313 Valenciennes Cedex 9, (France); Andrew Leiper [Department of Engineering, University of Aberdeen, Aberdeen, Scotland (United Kingdom)

2005-07-01

The Savonius rotor is a slow running vertical axis wind turbine, the advantages of which are numerous; however, it has a poor aerodynamic efficiency. We present a study aiming to raise this efficiency by adjusting several geometrical parameters, in particular the overlap of the paddles and their respective position. The results are coming from a bidimensional numerical simulation, using the CFD code Fluent v6.0. First the numerical model is validated on the conventional Savonius rotor. Then the geometry of an optimised Savonius rotor is proposed, the overlap ratio of which is 0.242. Last a different positioning of the paddles leads to an optimal paddle angle of about 55 degrees, corresponding to the maximum of the mean starting torque coefficient. (authors)

Experience with and techniques of diagnosing power plant steam turbines without dismantling

International Nuclear Information System (INIS)

Drapal, A.; Kopecek, K.

1987-01-01

Within the framework of vibration diagnostics of steam turbines at the Dukovany nuclear power plant the following factors were monitored: the summation signal of vibrations (usually the path of vibration movement), the time course of the vibration and the phase angle. In non-steady states also run-in and run-out curves, the absolute vibration of bearing stands and the relative vibration of the rotor are monitored. The method has so far not allowed to diagnose failures of antifriction bearings, loose parts, some gear box defects, the development of cracks in vanes, radial cracks in the disk, etc. Briefly characterized is the portable equipment which is available at the Dukovany nuclear power plant for vibration diagnostics of steam turbines. Suggestions are made for completing the system for monitoring service life, operation economics, the diagnosis of control circuits, etc. (Z.M.)

A study of rotor and platform design trade-offs for large-scale floating vertical axis wind turbines

Science.gov (United States)

Griffith, D. Todd; Paquette, Joshua; Barone, Matthew; Goupee, Andrew J.; Fowler, Matthew J.; Bull, Diana; Owens, Brian

2016-09-01

Vertical axis wind turbines are receiving significant attention for offshore siting. In general, offshore wind offers proximity to large populations centers, a vast & more consistent wind resource, and a scale-up opportunity, to name a few beneficial characteristics. On the other hand, offshore wind suffers from high levelized cost of energy (LCOE) and in particular high balance of system (BoS) costs owing to accessibility challenges and limited project experience. To address these challenges associated with offshore wind, Sandia National Laboratories is researching large-scale (MW class) offshore floating vertical axis wind turbines (VAWTs). The motivation for this work is that floating VAWTs are a potential transformative technology solution to reduce offshore wind LCOE in deep-water locations. This paper explores performance and cost trade-offs within the design space for floating VAWTs between the configurations for the rotor and platform.

Development of a set of equations for incorporating disk flexibility effects in rotordynamical analyses

Science.gov (United States)

Flowers, George T.; Ryan, Stephen G.

1991-01-01

Rotordynamical equations that account for disk flexibility are developed. These equations employ free-free rotor modes to model the rotor system. Only transverse vibrations of the disks are considered, with the shaft/disk system considered to be torsionally rigid. Second order elastic foreshortening effects that couple with the rotor speed to produce first order terms in the equations of motion are included. The approach developed in this study is readily adaptable for usage in many of the codes that are current used in rotordynamical simulations. The equations are similar to those used in standard rigid disk analyses but with additional terms that include the effects of disk flexibility. An example case is presented to demonstrate the use of the equations and to show the influence of disk flexibility on the rotordynamical behavior of a sample system.

A soft rotor concept - design, verification and potentials

Energy Technology Data Exchange (ETDEWEB)

Rasmussen, F; Thirstrup Petersen, J [Risoe National Lab., Roskilde (Denmark)

1999-03-01

This paper contains results from development and testing of a two-bladed soft rotor for an existing 15 kW flexible wind turbine. The new concept is characterised as a free yawing down wind turbine with nacelle tilting flexibility and a two-bladed teetering rotor with three-point supported flexible blades with built-in structural couplings. The power and the loads are controlled by active stall and active coning. The concept has been developed by extensive application of aero-elastic predictions, numerical optimisation and stability analysis in order to obtain optimal aero-elastic response and minimal loads. The flexible blades and the principle of active coning allow the blades to deflect with the wind to such an extent that the loads are reduced to between 25 and 50% of the loads for a similar rigid rotor. All conceptual design principles have been focused on application to large MW turbines, and aero-elastic predictions for an upscale 1 MW version show that this would have approximately identical characteristisc, without being particularly optimised for the actual size. (au)

WIND TURBINE OPERATION PARAMETER CHARACTERISTICS AT A GIVEN WIND SPEED

Directory of Open Access Journals (Sweden)

Zdzisław Kamiński

2014-06-01

Full Text Available This paper discusses the results of the CFD simulation of the flow around Vertical Axis Wind Turbine rotor. The examined rotor was designed following patent application no. 402214. The turbine operation is characterised by parameters, such as opening angle of blades, power, torque, rotational velocity at a given wind velocity. Those parameters have an impact on the performance of entire assembly. The distribution of forces acting on the working surfaces in the turbine can change, depending on the angle of rotor rotation. Moreover, the resultant force derived from the force acting on the oncoming and leaving blades should be as high as possible. Accordingly, those parameters were individually simulated over time for each blade in three complete rotations. The attempts to improve the performance of the entire system resulted in a new research trend to improve the performance of working turbine rotor blades.

Comparison of individual pitch and smart rotor control strategies for load reduction

International Nuclear Information System (INIS)

Plumley, C; Leithead, W; Jamieson, P; Bossanyi, E; Graham, M

2014-01-01

Load reduction is increasingly seen as an essential part of controller and wind turbine design. On large multi-MW wind turbines that experience high levels of wind shear and turbulence across the rotor, individual pitch control and smart rotor control are being considered. While individual pitch control involves adjusting the pitch of each blade individually to reduce the cyclic loadings on the rotor, smart rotor control involves activating control devices distributed along the blades to alter the local aerodynamics of the blades. Here we investigate the effectiveness of using a DQ-axis control and a distributed (independent) control for both individual pitch and trailing edge flap smart rotor control. While load reductions are similar amongst the four strategies across a wide range of variables, including blade root bending moments, yaw bearing and shaft, the pitch actuator requirements vary. The smart rotor pitch actuator has reduced travel, rates, accelerations and power requirements than that of the individual pitch controlled wind turbines. This benefit alone however would be hard to justify the added design complexities of using a smart rotor, which can be seen as an alternative to upgrading the pitch actuator and bearing. In addition, it is found that the independent control strategy is apt at roles that the collective pitch usually targets, such as tower motion and speed control, and it is perhaps here, in supplementing other systems, that the future of the smart rotor lies

Comparison of individual pitch and smart rotor control strategies for load reduction

Science.gov (United States)

Plumley, C.; Leithead, W.; Jamieson, P.; Bossanyi, E.; Graham, M.

2014-06-01

Load reduction is increasingly seen as an essential part of controller and wind turbine design. On large multi-MW wind turbines that experience high levels of wind shear and turbulence across the rotor, individual pitch control and smart rotor control are being considered. While individual pitch control involves adjusting the pitch of each blade individually to reduce the cyclic loadings on the rotor, smart rotor control involves activating control devices distributed along the blades to alter the local aerodynamics of the blades. Here we investigate the effectiveness of using a DQ-axis control and a distributed (independent) control for both individual pitch and trailing edge flap smart rotor control. While load reductions are similar amongst the four strategies across a wide range of variables, including blade root bending moments, yaw bearing and shaft, the pitch actuator requirements vary. The smart rotor pitch actuator has reduced travel, rates, accelerations and power requirements than that of the individual pitch controlled wind turbines. This benefit alone however would be hard to justify the added design complexities of using a smart rotor, which can be seen as an alternative to upgrading the pitch actuator and bearing. In addition, it is found that the independent control strategy is apt at roles that the collective pitch usually targets, such as tower motion and speed control, and it is perhaps here, in supplementing other systems, that the future of the smart rotor lies.

Theoretical analysis of the flow around a Savonius rotor

Energy Technology Data Exchange (ETDEWEB)

Aouachria, Z.; Djoumati, D. [Batna Univ., Batna (Algeria). Laboratoire de Physique Energetique Appliquee; Djamel, H. [Batna Univ., Batna (Algeria). Dept. de Mecanique Energetique

2009-07-01

While Savonius rotors do not perform as well as Darrieus wind turbine rotors, Savonius rotors work in all wind directions, do not require a rudder, and are capable of operating at relatively low speeds. A discrete vortex method was used to analyze the complex flow around a Savonius rotor. Velocity and pressure fields obtained in the analysis were used to determine both mechanical and energetic rotor performance. Savonius rotor bi-blades were considered in relation to 4 free eddies, the leakage points of each blade, and the distribution of basic eddies along the blades. Each blade was divided into equal elementary arcs. Linear equations and Kelvin theorem were reduced to a single equation. Results showed good agreement with data obtained in previous experimental studies. The study demonstrated that vortice emissions were unbalanced. The resistant blade had 2 vortice emissions, while the driving blade had only a single vortex. The results of the study will be used to clarify the mechanical and aerodynamic functions as well as to determine the different values between the blades and the speed of the turbine's engine. 9 refs., 4 figs.

The AGT 101 advanced automotive gas turbine

Science.gov (United States)

Rackley, R. A.; Kidwell, J. R.

1982-01-01

A development program is described whose goal is the accumulation of the technology base needed by the U.S. automotive industry for the production of automotive gas turbine powertrains. Such gas turbine designs must exhibit reduced fuel consumption, a multi-fuel capability, and low exhaust emissions. The AGT101 powertrain described is a 74.6 kW, regenerated single-shaft gas turbine, operating at a maximum inlet temperature of 1644 K and coupled to a split differential gearbox and automatic overdrive transmission. The engine's single stage centrifugal compressor and single stage radial inflow turbine are mounted on a common shaft, and will operate at a maximum rotor speed of 100,000 rpm. All high temperature components, including the turbine rotor, are ceramic.

System Identification of Mistuned Bladed Disks from Traveling Wave Response Measurements

Science.gov (United States)

Feiner, D. M.; Griffin, J. H.; Jones, K. W.; Kenyon, J. A.; Mehmed, O.; Kurkov, A. P.

2003-01-01

A new approach to modal analysis is presented. By applying this technique to bladed disk system identification methods, one can determine the mistuning in a rotor based on its response to a traveling wave excitation. This allows system identification to be performed under rotating conditions, and thus expands the applicability of existing mistuning identification techniques from integrally bladed rotors to conventional bladed disks.

Loss of efficiency in a coaxial arrangement of a pair of wind rotors

Science.gov (United States)

Okulov, V. L.; Naumov, I. V.; Tsoy, M. A.; Mikkelsen, R. F.

2017-07-01

The efficiency of a pair of wind turbines is experimentally investigated for the case when the model of the second rotor is coaxially located in the wake of the first one. This configuration implies the maximum level of losses in wind farms, as in the rotor wakes, the deceleration of the freestream is maximum. As a result of strain gauge measurements, the dependences of dimensionless power characteristics of both rotors on the distances between them were determined for different modes at different tip speed ratios. The obtained results are of interest for further development of aerodynamics of wind turbines, for optimizing the work of existing wind farms and reducing their power losses due to interactions with wakes of other wind turbines during design and calculation.

Flow separation on wind turbines blades

Science.gov (United States)

Corten, G. P.

2001-01-01

effects of rotation on stall. By using the stall flag method, we were able to clear up two practical problems that seriously threatened the performance of stall turbines. These topics will be described briefly. 1. Inherent Heat Generation The classic result for an actuator disk representing a wind turbine is that the power extracted equals the kinetic power transferred. This is a consequence of disregarding the flow around the disk. When this flow is included, we need to introduce a heat generation term in the energy balance. This has the practical consequence that an actuator disk at the Lanchester-Betz limit transfers 50% more kinetic energy than it extracts. This surplus is dissipated in heat. Using this new argument, together with a classic argument on induction, we see no reason to introduce the concept of edge-forces on the tips of the rotor blades (Van Kuik, 1991). We rather recommend following the ideas of Lanchester (1915) on the edge of the actuator disk and on the wind speed at the disc. We analyse the concept induction, and show that correcting for the aspect ratio, for induced drag and application of Blade Element Momentum Theory all have the same significance for a wind turbine. Such corrections are sometimes made twice (Viterna & Corrigan, 1981). 2. Rotational Effects on Flow Separation In designing wind turbine rotors, one uses the aerodynamic characteristics measured in the wind tunnel on fixed aerodynamic profiles. These characteristics are corrected for the effects of rotation and subsequently used for wind turbine rotors. Such a correction was developed by Snel (1990-1999). This correction is based on boundary layer theory, the validity of which we question in regard to separated flow. We estimated the effects of rotation on flow separation by arguing that the separation layer is thick so the velocity gradients are small and viscosity can be neglected. We add the argument that the chord-wise speed and its derivative normal to the wall is zero at the

Anti-freeze coatings for the rotor blades of wind turbines; Anti-freeze Beschichtungen fuer Rotorblaetter von Windenergieanlagen

Energy Technology Data Exchange (ETDEWEB)

Siegmann, K.; Kaufmann, A.; Hirayama, M.

2006-07-01

This final report for the Swiss Federal Office of Energy (SFOE) takes a look at projects involving the development of suggestions for coatings for the rotor blades of wind turbines. The coatings are to reduce the formation of hoarfrost on the leading edges of the blades. Various coatings are described and the mechanisms involved in the formation of the frost and in keeping the blades as free as possible from frost are discussed. Global know-how on the subject is discussed, as is know-how available in Europe and Switzerland. Manufacturers, planning offices and installation operators are listed, as are research institutes who are dealing with this problem. In the summary, the authors stress the importance of choosing the coating most suitable for the actual climatic conditions at the wind turbine's location. A suggestion is made for further work in this area.

Towards Efficient Fluid-Structure-Control Interaction for Smart Rotors

NARCIS (Netherlands)

Gillebaart, T.

2016-01-01

One of the solutions to speed up the energy transition is the smart rotor concept: wind turbine blades with actively controlled Trailing Edge Flaps. In the past decade feasibility studies (both numerical and experimental) have been performed to assess the applicability of smart rotors in future

On the influence of airfoil deviations on the aerodynamic performance of wind turbine rotors

International Nuclear Information System (INIS)

Winstroth, J; Seume, J R

2016-01-01

The manufacture of large wind turbine rotor blades is a difficult task that still involves a certain degree of manual labor. Due to the complexity, airfoil deviations between the design airfoils and the manufactured blade are certain to arise. Presently, the understanding of the impact of manufacturing uncertainties on the aerodynamic performance is still incomplete. The present work analyzes the influence of a series of airfoil deviations likely to occur during manufacturing by means of Computational Fluid Dynamics and the aeroelastic code FAST. The average power production of the NREL 5MW wind turbine is used to evaluate the different airfoil deviations. Analyzed deviations include: Mold tilt towards the leading and trailing edge, thick bond lines, thick bond lines with cantilever correction, backward facing steps and airfoil waviness. The most severe influences are observed for mold tilt towards the leading and thick bond lines. By applying the cantilever correction, the influence of thick bond lines is almost compensated. Airfoil waviness is very dependent on amplitude height and the location along the surface of the airfoil. Increased influence is observed for backward facing steps, once they are high enough to trigger boundary layer transition close to the leading edge. (paper)

Aerodynamic design of the National Rotor Testbed.

Energy Technology Data Exchange (ETDEWEB)

Kelley, Christopher Lee [Sandia National Lab. (SNL-NM), Albuquerque, NM (United States)

2015-10-01

A new wind turbine blade has been designed for the National Rotor Testbed (NRT) project and for future experiments at the Scaled Wind Farm Technology (SWiFT) facility with a specific focus on scaled wakes. This report shows the aerodynamic design of new blades that can produce a wake that has similitude to utility scale blades despite the difference in size and location in the atmospheric boundary layer. Dimensionless quantities circulation, induction, thrust coefficient, and tip-speed-ratio were kept equal between rotor scales in region 2 of operation. The new NRT design matched the aerodynamic quantities of the most common wind turbine in the United States, the GE 1.5sle turbine with 37c model blades. The NRT blade design is presented along with its performance subject to the winds at SWiFT. The design requirements determined by the SWiFT experimental test campaign are shown to be met.

Rotor Performance Enhancement Using Slats on the Inner Part of a 10MW Rotor

DEFF Research Database (Denmark)

Gaunaa, Mac; Zahle, Frederik; Sørensen, Niels N.

2013-01-01

The present work continues the investigations of using slats on the inner parts of wind turbine rotors by using an updated version of the 2D CFD based airfoil/slat design tool earlier used by the authors in combination with the rotor design methods from [8] to design slats for 0:1 > r=R > 0......:3 for the LightRotor baseline 10 MW reference rotor [10]. For the slatted case, a retwisting of the slatted inner part of the rotor was allowed for the slats to be able to work as intended. The new addition to the 2D CFD based design tool is that the representation of the airfoil and slats are done using splines......, thus allowing for a much broader design space than in the previous works where only the position, size and additional camber of the slat airfoil could be adjusted. The aerodynamic performance of a slatted rotor is for the first time evaluated using 3D CFD in this work, and the results are compared...

Rotor Performance Enhancement Using Slats on the Inner Part of a 10MW Rotor

DEFF Research Database (Denmark)

The present work continues the investigations of using slats on the inner parts of wind turbine rotors by using an updated version of the 2D CFD based airfoil/slat design tool earlier used by the authors in combination with the rotor design methods from [8] to design slats for 0:1 > r=R > 0......:3 for the LightRotor baseline 10 MW reference rotor [10]. For the slatted case, a retwisting of the slatted inner part of the rotor was allowed for the slats to be able to work as intended. The new addition to the 2D CFD based design tool is that the representation of the airfoil and slats are done using splines......, thus allowing for a much broader design space than in the previous works where only the position, size and additional camber of the slat airfoil could be adjusted. The aerodynamic performance of a slatted rotor is for the first time evaluated using 3D CFD in this work, and the results are compared...

Comparative efficiency of wind turbines with different heights of rotor hubs: performance evaluation for Latvia

International Nuclear Information System (INIS)

Bezrukovs, V P; Zacepins, A J; Bezrukovs, V V

2014-01-01

Performance evaluation of wind turbines (WT) for different heights of the rotor hub is made based on the wind speed and direction data obtained in 2009–2013 on-shore in the north of Latvia using a LOGGER 9200 Symphonie measurement system mounted on a 60 m mast. Based on the measurement analysis results, wind speed distribution curves have been modelled for heights of up to 200 m using power and logarithmic (log) law approximation methods. The curves for the modelled Weibull's parameters are plotted in dependence on height. The efficiency comparison is made for different WT types taking into account the distribution of the wind energy potential in height in the Latvian territory. The annual electric energy production was calculated for the WTs with different heights of rotor hubs. In the calculations the technical data on the following WT types were used: E-3120 (50 kW, hub height 20.5/30.5/36.5/42.7 m), E-33 (330 kW, hub height 37/44/49/50 m), E-48 (800 kW, hub height 50/60/75 m) and E-82 (2.3 MW, hub height of 78/85/98/108/138 m)

Some perspective decisions for the regeneration system equipment of the thermal and nuclear power plants decreasing the probability of water ingress into the turbine and rotor acceleration by return steam flow

Science.gov (United States)

Trifonov, N. N.; Svyatkin, F. A.; Sintsova, T. G.; Ukhanova, M. G.; Yesin, S. B.; Nikolayenkova, E. K.; Yurchenko, A. Yu.; Grigorieva, E. B.

2016-03-01

The regeneration system heaters are one of the sources of possible ingress of the water into the turbine. The water penetrates into the turbine either at the heaters overflow or with the return flow of steam generated when the water being in the heater boils up in the dynamic operation modes or at deenergization of the power-generating unit. The return flow of steam and water is dangerous to the turbine blades and can result in the rotor acceleration. The known protective devices used to prevent the overflow of the low-pressure and high-pressure heaters (LPH and HPH), of the horizontal and vertical heaters of heating-system water (HWH and VWH), as well as of the deaerators and low-pressure mixing heaters (LPMH) were considered. The main protective methods of the steam and water return flows supplied by the heaters in dynamic operation modes or at deenergization of the power-generating unit are described. Previous operating experience shows that the available protections do not fully prevent water ingress into the turbine and the rotor acceleration and, therefore, the development of measures to decrease the possibility of ingress of the water into the turbine is an actual problem. The measures allowing eliminating or reducing the water mass in the heaters are expounded; some of them were designed by the specialists of OAO Polzunov Scientific and Development Association on Research and Design of Power Equipment (NPO CKTI) and are efficiently introduced at heat power plants and nuclear power plants. The suggested technical solutions allow reducing the possibility of the water ingress into the turbine and rotor acceleration by return steam flow in the dynamic operation modes or in the case of power generating unit deenergization. Some of these solutions have been tested in experimental-industrial exploitation and can be used in industry.

Development and tests of large nuclear turbo-generator welded rotors

International Nuclear Information System (INIS)

Colombie, H.; Thiery, M.; Rotzinger, R.; Pelissou, C.; Tabacco, C.; Fernagut, V.

2015-01-01

Turbo-generators require large forgings for the rotor and it is a worldwide practice to manufacture turbo-generator rotor bodies as single piece forgings. Rotors for nuclear applications (4-pole rotors design, 1500/1800 rpm) require forgings of up to 2.0 m diameter and ultra large ingots with weight more than 500 tons. Nowadays only few forge masters can deliver such forgings in the world. Based on the large welding experience Alstom has gained over decades on steam and gas turbines and Alstom's multi piece shrunk turbo-generator rotors, it was suggested to manufacture 4-pole turbo-generator rotors by welding the shaft from aligned cylindrical forgings. Compared to turbine welded rotors, the shaft of a turbo-generator rotor presents differences linked to dimensions/weight, weld depth and electrical application. The manufacture of a 2 disc model allowed to prove through electrical and mechanical analysis the reliability of the concept as well as the reliability of the manufacturing processes through material tests, micro sections, electrical component tests, weld geometry, welding processes (TIG,SAW,...), weld inspection (Ultrasonic testing, radiographic inspection,...) weld heat treatments and machining. Then a full rotor able to replace a single forging rotor was manufactured in order to validate and prove to potential customers the validity of the welded rotor technology. During the first order from EDF of a welded 900 MW spare rotor, the procedure for the Non Destructive Test on a slotted rotor was developed upon EDF request in order to compare future Non Destructive Testing with the finger print of the new rotor. This complete rotor was delivered to EDF in January 2013. This rotor is in operation in a nuclear unit since November 2013. (authors)

Compressible simulation of rotor-stator interaction in pump-turbines

International Nuclear Information System (INIS)

Yan, J; Koutnik, J; Seidel, U; Huebner, B

2010-01-01

This work investigates the influence of water compressibility on pressure pulsations induced by rotor-stator interaction (RSI) in hydraulic machinery, using the commercial CFD solver ANSYS-CFX. A pipe flow example with harmonic velocity excitation at the inlet plane is simulated using different grid densities and time step sizes. Results are compared with a validated code for hydraulic networks (SIMSEN). Subsequently, the solution procedure is applied to a simplified 2.5-dimensional pump-turbine configuration in model scale with an adapted speed of sound. Pressure fluctuations are compared with numerical and experimental data based on prototype scale. The good agreement indicates that the scaling of acoustic effects with an adapted speed of sound works well. Finally, the procedure is applied to a 3-dimensional pump configuration in model scale. Pressure fluctuations are compared with results from prototype measurements. Compared to incompressible computations, compressible simulations provide similar pressure fluctuations in vaneless space, but pressure fluctuations in spiral case and penstock may be much higher. With respect to pressure fluctuation amplitudes along the centerline of runner channels, incompressible solutions exhibit a linear decrease while compressible solutions exhibit sinusoidal distributions with maximum values at half the channel length, coinciding with analytical solutions of one-dimensional acoustics.

A multi-frequency fatigue testing method for wind turbine rotor blades

Science.gov (United States)

Eder, M. A.; Belloni, F.; Tesauro, A.; Hanis, T.

2017-02-01

Rotor blades are among the most delicate components of modern wind turbines. Reliability is a crucial aspect, since blades shall ideally remain free of failure under ultra-high cycle loading conditions throughout their designated lifetime of 20-25 years. Full-scale blade tests are the most accurate means to experimentally simulate damage evolution under operating conditions, and are therefore used to demonstrate that a blade type fulfils the reliability requirements to an acceptable degree of confidence. The state-of-the-art testing method for rotor blades in industry is based on resonance excitation where typically a rotating mass excites the blade close to its first natural frequency. During operation the blade response due to external forcing is governed by a weighted combination of its eigenmodes. Current test methodologies which only utilise the lowest eigenfrequency induce a fictitious damage where additional tuning masses are required to recover the desired damage distribution. Even with the commonly adopted amplitude upscaling technique fatigue tests remain a time-consuming and costly endeavour. The application of tuning masses increases the complexity of the problem by lowering the natural frequency of the blade and therefore increasing the testing time. The novel method presented in this paper aims at shortening the duration of the state-of-the-art fatigue testing method by simultaneously exciting the blade with a combination of two or more eigenfrequencies. Taking advantage of the different shapes of the excited eigenmodes, the actual spatial damage distribution can be more realistically simulated in the tests by tuning the excitation force amplitudes rather than adding tuning masses. This implies that in portions of the blade the lowest mode is governing the damage whereas in others higher modes contribute more significantly due to their higher cycle count. A numerical feasibility study based on a publicly available large utility rotor blade is used to

An experimental and numerical study of the atmospheric stability impact on wind turbine wakes

DEFF Research Database (Denmark)

Machefaux, Ewan; Larsen, Gunner Chr.; Koblitz, Tilman

2016-01-01

campus test site. Wake measurements are averaged within a mean wind speed bin of 1 m s1 and classified according to atmospheric stability using three different metrics: the Obukhov length, the Bulk–Richardson number and the Froude number. Three test cases are subsequently defined covering various...... atmospheric conditions. Simulations are carried out using large eddy simulation and actuator disk rotor modeling. The turbulence properties of the incoming wind are adapted to the thermal stratification using a newly developed spectral tensor model that includes buoyancy effects. Discrepancies are discussed......In this paper, the impact of atmospheric stability on a wind turbine wake is studied experimentally and numerically. The experimental approach is based on full-scale (nacelle based) pulsed lidar measurements of the wake flow field of a stall-regulated 500 kW turbine at the DTU Wind Energy, Risø...

Design of an efficient space constrained diffuser for supercritical CO2 turbines

Science.gov (United States)

Keep, Joshua A.; Head, Adam J.; Jahn, Ingo H.

2017-03-01

Radial inflow turbines are an arguably relevant architecture for energy extraction from ORC and supercritical CO 2 power cycles. At small scale, design constraints can prescribe high exit velocities for such turbines, which lead to high kinetic energy in the turbine exhaust stream. The inclusion of a suitable diffuser in a radial turbine system allows some exhaust kinetic energy to be recovered as static pressure, thereby ensuring efficient operation of the overall turbine system. In supercritical CO 2 Brayton cycles, the high turbine inlet pressure can lead to a sealing challenge if the rotor is supported from the rotor rear side, due to the seal operating at rotor inlet pressure. An alternative to this is a cantilevered layout with the rotor exit facing the bearing system. While such a layout is attractive for the sealing system, it limits the axial space claim of any diffuser. Previous studies into conical diffuser geometries for supercritical CO 2 have shown that in order to achieve optimal static pressure recovery, longer geometries of a shallower cone angle are necessitated when compared to air. A diffuser with a combined annular-radial arrangement is investigated as a means to package the aforementioned geometric characteristics into a limited space claim for a 100kW radial inflow turbine. Simulation results show that a diffuser of this design can attain static pressure rise coefficients greater than 0.88. This confirms that annular-radial diffusers are a viable design solution for supercritical CO2 radial inflow turbines, thus enabling an alternative cantilevered rotor layout.

A CFD code comparison of wind turbine wakes

International Nuclear Information System (INIS)

Van der Laan, M P; Sørensen, N N; Storey, R C; Cater, J E; Norris, S E

2014-01-01

A comparison is made between the EllipSys3D and SnS CFD codes. Both codes are used to perform Large-Eddy Simulations (LES) of single wind turbine wakes, using the actuator disk method. The comparison shows that both LES models predict similar velocity deficits and stream-wise Reynolds-stresses for four test cases. A grid resolution study, performed in EllipSys3D and SnS, shows that a minimal uniform cell spacing of 1/30 of the rotor diameter is necessary to resolve the wind turbine wake. In addition, the LES-predicted velocity deficits are also compared with Reynolds-Averaged Navier Stokes simulations using EllipSys3D for a test case that is based on field measurements. In these simulations, two eddy viscosity turbulence models are employed: the k-ε model and the k-ε-f p model. Where the k-ε model fails to predict the velocity deficit, the results of the k-ε-f P model show good agreement with both LES models and measurements

Design of Large Wind Turbines using Fluid-Structure Coupling Technique

DEFF Research Database (Denmark)

Sessarego, Matias

Aerodynamic and structural dynamic performance analysis of modern wind turbines are routinely carried out in the wind energy field using computational tools known as aero-elastic codes. Most aero-elastic codes use the blade element momentum (BEM) technique to model the rotor aerodynamics......-dimensional viscous-inviscid interactive method, MIRAS, with the dynamics model used in the aero-elastic code FLEX5. Following the development of MIRAS-FLEX, a surrogate optimization methodology using MIRAS alone has been developed for the aerodynamic design of wind-turbine rotors. Designing a rotor using...... a computationally expensive MIRAS instead of an inexpensive BEM code represents a challenge, which is resolved by using the proposed surrogate-based approach. The approach is unique because most aerodynamic wind-turbine rotor design codes use the more common and inexpensive BEM technique. As a verification case...

Vibration crack corrosion behavior and failure mechanisms of highly alloyed duplex steels in steam turbine rotor blades

International Nuclear Information System (INIS)

Wunderlich, R.

1991-01-01

The aim was to test the new duplex steel X3CrMnNiMoN 25 6 4 (A905) for its suitability as a steam turbine rotor blade material. Due to the increased proportion of manganese and nitrogen, compared to A903, in this duplex steel in the solution annealed state, an elastic limit of about 600 N/mm 2 acceptable for steam turbine rotor blades was reached. A micro-duplex structure (recrystallized secondary structure) consisting of 50% each of ferrite and Austenite proved to be the optimum structure composition. To measure the SwRK behaviour, Woehler curves were produced in media containing corrosive NaCl. The mean stress was 250 N/mm 2 , partly 350 N/mm 2 . The maximum duration of the test was given as 3 x 10 7 load cycles at a frequency of 50 Hz. The experimental time was partly extended to 5 x 10 7 load cycles. In order to guarantee as realistic a test as possible, the Sw RK tests took place in aqueous NaCl solution saturated with air. To correspond to envorinmental conditions in actual operation, the electrolyte temperature was varied between 80deg and 150deg C, the Na Cl concentration of the solution was varied between very dilute (0.01 M) and nearly saturated (22%) and the pH value was varied between pH 8 and pH 3. Accompanying passive oxide layer investigations should give information on the thickness and morphology of the layers formed. (orig./MM) [de

3D Flow Field Numerical Simulation on Aerodynamic Characteristics of New Double-rotor Wind Turbines%新型双风轮风力机气动特性的三维流场数值模拟

Institute of Scientific and Technical Information of China (English)

周云龙; 杨承志; 李律万

2012-01-01

Based on Simplic algorithm and SST κ-ωturbulence model, using numerical simulation software Fluent 6.3, the 3D aerodynamic flow field of a new type of small double-rotor wind turbines has been studied and compared with that of single-rotor wind turbines in same size. Results show that compared with single-rotor wind turbine, the turbulence intensity of new double-rotor wind turbine strengthens along with the increase of blade number of rear rotor, and its operation stability reduces to a certain extent; however, the rear rotor with a reasonable number of blades has little influence on the front rotor, which can capture the air leakage of the front rotor effectively, and therefore enables the wind turbine to simulta- neously have a larger windward area and maintain a higher rotating speed, and subsequently helps it to achieve two grade utility of wind energy, improve the power generation efficiency and raise the wind power utilization coefficient.%基于Simplic算法，采用SST κ-ω湍流模型，利用Fluent6．3数值模拟软件对新型的小型双风轮风力机的气动特性进行了三维流场研究，并与同规格单风轮风力机的三维流场进行了比较．结果表明：与单风轮风力机相比，随着后风轮叶片数目的增加，新型双风轮风力机的湍流强度变大，风力机运行的稳定性在一定程度上有所降低；当后风轮的叶片数目合理时，后风轮对前风轮的影响较小，且可以有效地捕捉到前风轮的漏风，使得新型双风轮风力机的风轮在获得较大迎风面积的同时可以保持较高的转速，进而能够高效地实现风能的两级利用，明显提高发电功率和增大风能利用系数．

Blade dynamic stress analysis of rotating bladed disks

Directory of Open Access Journals (Sweden)

Kellner J.

2007-10-01

Full Text Available The paper deals with mathematical modelling of steady forced bladed disk vibrations and with dynamic stress calculation of the blades. The blades are considered as 1D kontinuum elastic coupled with three-dimensional elastic disk centrally clamped into rotor rotating with constant angular speed. The steady forced vibrations are generated by the aerodynamic forces acting along the blade length. By using modal synthesis method the mathematical model of the rotating bladed disk is condensed to calculate steady vibrations. Dynamic stress analysis of the blades is based on calculation of the time dependent reduced stress in blade cross-sections by using Hubert-Misses-Hencky stress hypothesis. The presented method is applied to real turbomachinery rotor with blades connected on the top with shroud.

An experimental study on improvement of Savonius rotor performance

Directory of Open Access Journals (Sweden)

N.H. Mahmoud

2012-03-01

In this work different geometries of Savonius wind turbine are experimentally studied in order to determine the most effective operation parameters. It was found that, the two blades rotor is more efficient than three and four ones. The rotor with end plates gives higher efficiency than those of without end plates. Double stage rotors have higher performance compared to single stage rotors. The rotors without overlap ratio (β are better in operation than those with overlap. The results show also that the power coefficient increases with rising the aspect ratio (α. The conclusions from the measurements of the static torque for each rotor at different wind speeds verify the above summarized results of this work.

Turbin Angin Poros Vertikal Tipe Savonius Bertingkat Dengan Variasi Posisi Sudut

OpenAIRE

Alit, I.B; Nurchayati, N; Pamuji, S.H

2016-01-01

Wind turbine is a technology that converts wind energy to electric power. A Savonius type rotor blade is a simple wind turbine that operates on the concept of drag. The turbine has a potential to be developed as it has a simple construction and it is suitable for low wind speeds. Savonius rotor can be designed with two or three blades in single level or multi-levels. This research was conducted to obtain two levels wind turbine performance characteristics with variations in wind speed and dif...

Improvement of turbine materials

International Nuclear Information System (INIS)

Jakobeit, W.; Pfeifer, J.P.

1982-01-01

Materials for turbine blades and rotors are discussed with a view to the following subjects: Long period creep behaviour, gas/metal reactions, fatigue behaviour in long-term and creep strength testing, fracture mechanics testing, creep/fatigue interactions, development of a turbine blade of TZM, jointing of TZM, decontamination. (orig./IHOE) [de

Characterization of Deficiencies in the Frequency Domain Forced Response Analysis Technique for Turbine Bladed Disks

Science.gov (United States)

Brown, Andrew M.; Schmauch, Preston

2012-01-01

Turbine blades in rocket and jet engine turbomachinery experience enormous harmonic loading conditions. These loads result from the integer number of upstream and downstream stator vanes as well as the other turbine stages. The standard technique for forced response analysis to assess structural integrity is to decompose a CFD generated flow field into its harmonic components, and to then perform a frequency response analysis at the problematic natural frequencies. Recent CFD analysis and water-flow testing at NASA/MSFC, though, indicates that this technique may miss substantial harmonic and non-harmonic excitation sources that become present in complex flows. These complications suggest the question of whether frequency domain analysis is capable of capturing the excitation content sufficiently. Two studies comparing frequency response analysis with transient response analysis, therefore, have been performed. The first is of a bladed disk with each blade modeled by simple beam elements. It was hypothesized that the randomness and other variation from the standard harmonic excitation would reduce the blade structural response, but the results showed little reduction. The second study was of a realistic model of a bladed-disk excited by the same CFD used in the J2X engine program. The results showed that the transient analysis results were up to 10% higher for "clean" nodal diameter excitations and six times larger for "messy" excitations, where substantial Fourier content around the main harmonic exists.

Rotor scale model tests for power conversion unit of GT-MHR

Energy Technology Data Exchange (ETDEWEB)

Baxi, C.B.; Daugherty, R.; Shenoy, A. [General Atomics, 3550 General Atomics Court, CA (United States); Kodochigov, N.G.; Belov, S.E. [Experimental Design Bureau of Machine Building, N. Novgorad, RF (United States)

2007-07-01

The gas-turbine modular helium reactor (GT-MHR) combines a modular high-temperature gas-cooled reactor with a closed Brayton gas-turbine cycle power conversion unit (PCU) for thermal to electric energy conversion. The PCU has a vertical orientation and is supported on electromagnetic bearings (EMB). The Rotor Scale Model (RSM) Tests are intended to model directly the control of EMB and rotor-dynamic characteristics of the full-scale GT-MHR Turbo-machine. The objectives of the RSM tests are to: -1) confirm the EMB control system design for the GT-MHR turbo-machine over the full-range of operation, -2) confirm the redundancy and on-line maintainability features that have been specified for the EMBs, -3) provide a benchmark for validation of analytical tools that will be used for independent analyses of the EMB subsystem design, -4) provide experience with the installation, operation and maintenance of EMBs supporting multiple rotors with flexible couplings. As with the full-scale turbo-machine, the RSM will incorporate two rotors that are joined by a flexible coupling. Each of the rotors will be supported on one axial and two radial EMBs. Additional devices, similar in concept to radial EMBs, will be installed to simulate magnetic and/or mechanical forces representing those that would be seen by the exciter, generator, compressors and turbine. Overall, the length of the RSM rotor is about 1/3 that of the full-scale turbo-machine, while the diameter is approximately 1/5 scale. The design and sizing of the rotor is such that the number of critical speeds in the RSM are the same as in the full-scale turbo-machine. The EMBs will also be designed such that their response to rotor-dynamic forces is representative of the full-scale turbo-machine. (authors)

Software tool for horizontal-axis wind turbine simulation

Energy Technology Data Exchange (ETDEWEB)

Vitale, A.J. [Instituto Argentino de Oceanografia, Camino La Carrindanga Km. 7, 5 CC 804, B8000FWB Bahia Blanca (Argentina); Universidad Tecnologica Nacional Facultad Regional Bahia Blanca, GESE, 11 de Abril 461, B8000LMI Bahia Blanca (Argentina); Dpto. de Ing. Electrica y de Computadoras, Universidad Nacional del Sur, Av. Alem 1253, 8000 Bahia Blanca (Argentina); Rossi, A.P. [Universidad Tecnologica Nacional Facultad Regional Bahia Blanca, GESE, 11 de Abril 461, B8000LMI Bahia Blanca (Argentina); Dpto. de Ing. Electrica y de Computadoras, Universidad Nacional del Sur, Av. Alem 1253, 8000 Bahia Blanca (Argentina)

2008-07-15

The main problem of a wind turbine generator design project is the design of the right blades capable of satisfying the specific energy requirement of an electric system with optimum performance. Once the blade has been designed for optimum operation at a particular rotor angular speed, it is necessary to determine the overall performance of the rotor under the range of wind speed that it will encounter. A software tool that simulates low-power, horizontal-axis wind turbines was developed for this purpose. With this program, the user can calculate the rotor power output for any combination of wind and rotor speeds, with definite blade shape and airfoil characteristics. The software also provides information about distribution of forces along the blade span, for different operational conditions. (author)

Low pressure cooling seal system for a gas turbine engine

Science.gov (United States)

Marra, John J

2014-04-01

A low pressure cooling system for a turbine engine for directing cooling fluids at low pressure, such as at ambient pressure, through at least one cooling fluid supply channel and into a cooling fluid mixing chamber positioned immediately downstream from a row of turbine blades extending radially outward from a rotor assembly to prevent ingestion of hot gases into internal aspects of the rotor assembly. The low pressure cooling system may also include at least one bleed channel that may extend through the rotor assembly and exhaust cooling fluids into the cooling fluid mixing chamber to seal a gap between rotational turbine blades and a downstream, stationary turbine component. Use of ambient pressure cooling fluids by the low pressure cooling system results in tremendous efficiencies by eliminating the need for pressurized cooling fluids for sealing this gap.

Wind lens technology and its application to wind and water turbine and beyond

Directory of Open Access Journals (Sweden)

Ohya Yuji

2017-01-01

Full Text Available Wind lens is a new type of wind power system consisting of a simple brimmed ring structure that surrounds the rotor causing greater wind to pass through the turbine. As a consequence, the turbine's efficiency of capturing energy from the wind gets dramatically increased. A Wind lens turbine can generate 2–5 times the power of an existing wind turbine given at the same rotor diameter and incoming wind speed. This fluid dynamical effect is also effective in the water. We have developed 1–3 kW Wind lens turbines and a 100 kW Wind lens turbine. In addition to the enhanced output power, Wind lens turbine is quiet. The technology is now used in an offshore experiment with a hexagonal float 18 meters in diameter set off the coast of Hakata Bay in Fukuoka City. Moreover, we are now pursuing larger size Wind lens turbines through multi-rotor design consisting of multiple Wind lens turbines in a same vertical plane to embody larger total power output.

Aeroservoelastic analysis of storm-ride-through control strategies for wind turbines

DEFF Research Database (Denmark)

Tibaldi, Carlo; Hansen, Morten Hartvig

2016-01-01

An investigation of a control strategy to allow wind turbines to operate at high wind speeds by derating the rotor speed and generator torque set-points is presented. The investigation analyzes the wind turbine aeroservoelastic behavior in the above rated operational range by computing the aerody......An investigation of a control strategy to allow wind turbines to operate at high wind speeds by derating the rotor speed and generator torque set-points is presented. The investigation analyzes the wind turbine aeroservoelastic behavior in the above rated operational range by computing...... the aerodynamic gains and closed-loop eigenvalue solutions using a high-delity linear model. A simple strategy to reduce the reference rotor speed based on a pitch angle feedback is presented and analyzed. It is shown that high aerodynamic gains for operation at high wind speeds requires special handling...... in the scheduling of the controller gains. The computed closed-loop modal frequencies and damping ratios show how most turbine modes become less damped as the rotor speed is derated, and at very high winds the frequency and damping of the first drivetrain torsion mode are significantly reduced. Possible resonance...

Device for passive flow control around vertical axis marine turbine

Science.gov (United States)

Coşoiu, C. I.; Georgescu, A. M.; Degeratu, M.; Haşegan, L.; Hlevca, D.

2012-11-01

The power supplied by a turbine with the rotor placed in a free stream flow may be increased by augmenting the velocity in the rotor area. The energy of the free flow is dispersed and it may be concentrated by placing a profiled structure around the bare turbine in order to concentrate more energy in the rotor zone. At the Aerodynamic and Wind Engineering Laboratory (LAIV) of the Technical University of Civil Engineering of Bucharest (UTCB) it was developed a concentrating housing to be used for hydro or aeolian horizontal axis wind turbines, in order to increase the available energy in the active section of turbine rotor. The shape of the concentrating housing results by superposing several aero/hydro dynamic effects, the most important being the one generated by the passive flow control devices that were included in the housing structure. Those concentrating housings may be also adapted for hydro or aeolian turbines with vertical axis. The present paper details the numerical research effectuated at the LAIV to determine the performances of a vertical axis marine turbine equipped with such a concentrating device, in order to increase the energy quantity extracted from the main flow. The turbine is a Darrieus type one with three vertical straight blades, symmetric with respect to the axis of rotation, generated using a NACA4518 airfoil. The global performances of the turbine equipped with the concentrating housing were compared to the same characteristics of the bare turbine. In order to validate the numerical approach used in this paper, test cases from the literature resulting from experimental and numerical simulations for similar situations, were used.

Device for passive flow control around vertical axis marine turbine

International Nuclear Information System (INIS)

Coşoiu, C I; Georgescu, A M; Degeratu, M; Haşegan, L; Hlevca, D

2012-01-01

The power supplied by a turbine with the rotor placed in a free stream flow may be increased by augmenting the velocity in the rotor area. The energy of the free flow is dispersed and it may be concentrated by placing a profiled structure around the bare turbine in order to concentrate more energy in the rotor zone. At the Aerodynamic and Wind Engineering Laboratory (LAIV) of the Technical University of Civil Engineering of Bucharest (UTCB) it was developed a concentrating housing to be used for hydro or aeolian horizontal axis wind turbines, in order to increase the available energy in the active section of turbine rotor. The shape of the concentrating housing results by superposing several aero/hydro dynamic effects, the most important being the one generated by the passive flow control devices that were included in the housing structure. Those concentrating housings may be also adapted for hydro or aeolian turbines with vertical axis. The present paper details the numerical research effectuated at the LAIV to determine the performances of a vertical axis marine turbine equipped with such a concentrating device, in order to increase the energy quantity extracted from the main flow. The turbine is a Darrieus type one with three vertical straight blades, symmetric with respect to the axis of rotation, generated using a NACA4518 airfoil. The global performances of the turbine equipped with the concentrating housing were compared to the same characteristics of the bare turbine. In order to validate the numerical approach used in this paper, test cases from the literature resulting from experimental and numerical simulations for similar situations, were used.

Performance Enhancement of One and Two-Shaft Industrial Turboshaft Engines Topped With Wave Rotors

Science.gov (United States)

Fatsis, Antonios

2018-05-01

Wave rotors are rotating equipment designed to exchange energy between high and low enthalpy fluids by means of unsteady pressure waves. In turbomachinery, they can be used as topping devices to gas turbines aiming to improve performance. The integration of a wave rotor into a ground power unit is far more attractive than into an aeronautical application, since it is not accompanied by any inconvenience concerning the over-weight and extra dimensioning. Two are the most common types of ground industrial gas turbines: The one-shaft and the two-shaft engines. Cycle analysis for both types of gas turbine engines topped with a four-port wave rotor is calculated and their performance is compared to the performance of the baseline engine accordingly. It is concluded that important benefits are obtained in terms of specific work and specific fuel consumption, especially compared to baseline engines with low compressor pressure ratio and low turbine inlet temperature.

Monitoring of Rotor-Stator Interaction in Pump-Turbine Using Vibrations Measured with On-Board Sensors Rotating with Shaft

Directory of Open Access Journals (Sweden)

Cristian G. Rodriguez

2014-01-01

Full Text Available Current trends in design of pump-turbines have led into higher rotor-stator interaction (RSI loads over impeller-runner. These dynamic loads are of special interest having produced catastrophic failures in pump-turbines. Determining RSI characteristics facilitates the proposal of actions that will prevent these failures. Pressure measurements all around the perimeter of the impeller-runner are appropriate to monitor and detect RSI characteristics. Unfortunately most installed pump-turbines are not manufactured with in-built pressure sensors in appropriate positions to monitor RSI. For this reason, vibration measurements are the preferred method to monitor RSI in industry. Usually vibrations are measured in two perpendicular radial directions in bearings where valuable information could be lost due to bearing response. In this work, in order to avoid the effect of bearing response on measurement, two vibration sensors are installed rotating with the shaft. The RSI characteristics obtained with pressure measurements were compared to those determined using vibration measurements. The RSI characteristics obtained with pressure measurements were also determined using vibrations measured rotating with shaft. These RSI characteristics were not possible to be determined using the vibrations measured in guide bearing. Finally, it is recommended to measure vibrations rotating with shaft to detect RSI characteristics in installed pump-turbines as a more practical and reliable method to monitor RSI characteristics.

Fracture analysis of adhesive joints in wind turbine blades

DEFF Research Database (Denmark)

Eder, Martin Alexander; Bitsche, Robert

2015-01-01

Modern wind turbine rotor blades are usually made from fibre-reinforced composite subcomponents. In the final assembly stage, these subcomponents are bonded together by several adhesive joints. One important adhesive joint is situated at the trailing edge, which refers to the downstream edge where...... the air-flow rejoins and leaves the blade. Maintenance inspections of wind turbine rotor blades show that among other forms of damage, local debonding of the shells along the trailing edge is a frequent failure type. The cause of trailing edge failure in wind turbine blades is complex, and detailed...

Thermal stresses investigation of a gas turbine blade

Science.gov (United States)

Gowreesh, S.; Pravin, V. K.; Rajagopal, K.; Veena, P. H.

2012-06-01

The analysis of structural and thermal stress values that are produced while the turbine is operating are the key factors of study while designing the next generation gas turbines. The present study examines structural, thermal, modal analysis of the first stage rotor blade of a two stage gas turbine. The design features of the turbine segment of the gas turbine have been taken from the preliminary design of a power turbine for maximization of an existing turbojet engine with optimized dump gap of the combustion chamber, since the allowable temperature on the turbine blade dependents on the hot gas temperatures from the combustion chamber. In the present paper simplified 3-D Finite Element models are developed with governing boundary conditions and solved using the commercial FEA software ANSYS. As the temperature has a significant effect on the overall stress on the rotor blades, a detail study on mechanical and thermal stresses are estimated and evaluated with the experimental values.

Numerical simulations of flow fields through conventionally controlled wind turbines and wind farms

International Nuclear Information System (INIS)

Yilmaz, Ali Emre; Meyers, Johan

2014-01-01

In the current study, an Actuator-Line Model (ALM) is implemented in our in-house pseudo-spectral LES solver SP-WIND, including a turbine controller. Below rated wind speed, turbines are controlled by a standard-torque-controller aiming at maximum power extraction from the wind. Above rated wind speed, the extracted power is limited by a blade pitch controller which is based on a proportional-integral type control algorithm. This model is used to perform a series of single turbine and wind farm simulations using the NREL 5MW turbine. First of all, we focus on below-rated wind speed, and investigate the effect of the farm layout on the controller calibration curves. These calibration curves are expressed in terms of nondimensional torque and rotational speed, using the mean turbine-disk velocity as reference. We show that this normalization leads to calibration curves that are independent of wind speed, but the calibration curves do depend on the farm layout, in particular for tightly spaced farms. Compared to turbines in a lone-standing set-up, turbines in a farm experience a different wind distribution over the rotor due to the farm boundary-layer interaction. We demonstrate this for fully developed wind-farm boundary layers with aligned turbine arrangements at different spacings (5D, 7D, 9D). Further we also compare calibration curves obtained from full farm simulations with calibration curves that can be obtained at a much lower cost using a minimal flow unit

Off-design performance loss model for radial turbines with pivoting, variable-area stators

Science.gov (United States)

Meitner, P. L.; Glassman, A. J.

1980-01-01

An off-design performance loss model was developed for variable stator (pivoted vane), radial turbines through analytical modeling and experimental data analysis. Stator loss is determined by a viscous loss model; stator vane end-clearance leakage effects are determined by a clearance flow model. Rotor loss coefficient were obtained by analyzing the experimental data from a turbine rotor previously tested with six stators having throat areas from 20 to 144 percent of design area and were correlated with stator-to-rotor throat area ratio. An incidence loss model was selected to obtain best agreement with experimental results. Predicted turbine performance is compared with experimental results for the design rotor as well as with results for extended and cutback versions of the rotor. Sample calculations were made to show the effects of stator vane end-clearance leakage.

Wind turbines - facts from 20 years of technological progress

Energy Technology Data Exchange (ETDEWEB)

Hansen, L H; Dannemand Andersen, P [Risoe Ntaional Lab., Roskilde (Denmark)

1999-03-01

The first Danish commercial wind turbines were installed in the late 1970s. Over the last 20 years the Danish wind turbine market has been relatively stable concerning annual installations, and the wind turbine technology has been able to develop continuously. This gives a unique time track for technology analysts. The aim of this paper is to extract reliable information on this time track from existing archives and statistics. Seven generations of wind turbine technology have been identified mainly based on `characteristic` rotor diameters. The technological development of each generation is described using indicators such as: market share in Denmark, generator size, rotor diameter, hub height, electricity production and productivity. Economical indicators comprise: costs of turbine and standard foundation. (au)

Wind turbines - facts from 20 years of technological progress