WorldWideScience

Sample records for total crack length

  1. A Small Crack Length Evaluation Technique by Electronic Scanning

    International Nuclear Information System (INIS)

    Cho, Yong Sang; Kim, Jae Hoon

    2009-01-01

    The results of crack evaluation by conventional UT(Ultrasonic Test)is highly depend on the inspector's experience or knowledge of ultrasound. Phased array UT system and its application methods for small crack length evaluation will be a good alternative method which overcome present UT weakness. This study was aimed at checking the accuracy of crack length evaluation method by electronic scanning and discuss about characteristics of electronic scanning for crack length evaluation. Especially ultrasonic phased array with electronic scan technique was used in carrying out both sizing and detect ability of crack as its length changes. The response of ultrasonic phased array was analyzed to obtain the special method of determining crack length without moving the transducer and detectability of crack minimal length and depth from the material. A method of crack length determining by electronic scanning for the small crack is very real method which has it's accuracy and verify the effectiveness of method compared to a conventional crack length determination

  2. Measuring Crack Length in Coarse Grain Ceramics

    Science.gov (United States)

    Salem, Jonathan A.; Ghosn, Louis J.

    2010-01-01

    Due to a coarse grain structure, crack lengths in precracked spinel specimens could not be measured optically, so the crack lengths and fracture toughness were estimated by strain gage measurements. An expression was developed via finite element analysis to correlate the measured strain with crack length in four-point flexure. The fracture toughness estimated by the strain gaged samples and another standardized method were in agreement.

  3. Influence of crack length on crack depth measurement by an alternating current potential drop technique

    International Nuclear Information System (INIS)

    Raja, Manoj K; Mahadevan, S; Rao, B P C; Behera, S P; Jayakumar, T; Raj, Baldev

    2010-01-01

    An alternating current potential drop (ACPD) technique is used for sizing depth of surface cracks in metallic components. Crack depth estimations are prone to large deviations when ACPD measurements are made on very shallow and finite length cracks, especially in low conducting materials such as austenitic stainless steel (SS). Detailed studies have been carried out to investigate the influence of crack length and aspect ratio (length to depth) on depth estimation by performing measurements on electric discharge machined notches with the aspect ratio in the range of 1 to 40 in SS plates. In notches with finite length, an additional path for current to flow through the surface along the length is available causing the notch depths to be underestimated. The experimentally observed deviation in notch depth estimates is explained from a simple mathematical approach using the equivalent resistive circuit model based on the additional path available for the current to flow. A scheme is proposed to accurately measure the depth of cracks with finite lengths in SS components

  4. Fatigue Crack Length Sizing Using a Novel Flexible Eddy Current Sensor Array

    Directory of Open Access Journals (Sweden)

    Ruifang Xie

    2015-12-01

    Full Text Available The eddy current probe, which is flexible, array typed, highly sensitive and capable of quantitative inspection is one practical requirement in nondestructive testing and also a research hotspot. A novel flexible planar eddy current sensor array for the inspection of microcrack presentation in critical parts of airplanes is developed in this paper. Both exciting and sensing coils are etched on polyimide films using a flexible printed circuit board technique, thus conforming the sensor to complex geometric structures. In order to serve the needs of condition-based maintenance (CBM, the proposed sensor array is comprised of 64 elements. Its spatial resolution is only 0.8 mm, and it is not only sensitive to shallow microcracks, but also capable of sizing the length of fatigue cracks. The details and advantages of our sensor design are introduced. The working principal and the crack responses are analyzed by finite element simulation, with which a crack length sizing algorithm is proposed. Experiments based on standard specimens are implemented to verify the validity of our simulation and the efficiency of the crack length sizing algorithm. Experimental results show that the sensor array is sensitive to microcracks, and is capable of crack length sizing with an accuracy within ±0.2 mm.

  5. Measurements of fatigue crack length at elevated temperature by D. C. electrical potential method

    International Nuclear Information System (INIS)

    Matsumoto, Masakatsu; Yamauchi, Isamu; Kodaira, Tsuneo

    1982-07-01

    The direct current (d.c.) electrical potential method was used to automatically and continuously measure the crack length in cyclic crack growth test at elevated temperature. This report describes some results concerning the calibration curves, i.e. the relation between electrical potential change and amount of crack extention, using SUS 304 and 2 1/4Cr-1Mo steels. It can be concluded that the measurements of fatigue crack length is possible even at elevated temperature as well as at room temperature with the equivalent accuracy. (author)

  6. Inelastic analysis of finite length and depth cracked tubes

    International Nuclear Information System (INIS)

    Reich, M.; Gardner, D.; Prachuktam, S.; Chang, T.Y.

    1977-01-01

    Steam generator tube failure can at times result in reactor safety problems and subsequent premature reactor shutdown. This paper concerns itself with the prediction of the failure pressures for typical PWR steam generator tubes with longitudinal finite length and finite depth cracks. Only local plastic overload failure is considered since the material is non-notch sensitive. Non-linear finite element analyses are carried out to determine the burst pressures of steam generator tubes containing longitudinal cracks located on the outer surface of the tubes. The non-linearities considered herein include elastic-plastic material behaviour and large deformations. A non-proprietary general purpose non-linear finite element program, NFAP was adopted for the analysis. Due to the asymmetric nature of the cracks, two-dimensional as well as three-dimensional finite element analyses, were performed. The analysis clearly shows that for short cracks axial effects play a significant role. For long cracks, they are not important since two-dimensional conditions predominate and failure is governed by circumferential or hoop stress conditions. (Auth.)

  7. Cracking in concrete-debonding length at the concrete/steel interface

    OpenAIRE

    Kjeldby, Liv Brox

    2016-01-01

    Investigation of the debonding length at the concrete/steel interface have been investigated based on different types of cracks in concrete. Different methods for investigation have been used in the laboratory.

  8. Assessing the Portion of the Crack Length Contributing to Water Sorption in Concrete Using X-ray Absorption

    DEFF Research Database (Denmark)

    Pease, Bradley Justin; Couch, Jon; Geiker, Mette Rica

    2009-01-01

    While it is generally known that cracks accelerate fluid movements, there is a need to quantify how cracks influence the controlling transport mechanism(s) for more accurate service life modeling. This paper describes an experimental approach using x-ray absorption measurements to quantify the in......-ray absorption measurements over time. The effect cracks have on sorption is discussed and compared to the behavior of pristine concrete. In addition, the maximum water sorption depth after one hour of exposure is compared to crack lengths determined by the cracked hinge model.......While it is generally known that cracks accelerate fluid movements, there is a need to quantify how cracks influence the controlling transport mechanism(s) for more accurate service life modeling. This paper describes an experimental approach using x-ray absorption measurements to quantify...... the influence of cracks with varying width and length on water sorption in concrete. Concrete wedge splitting specimens, conditioned to 50% relative humidity, were loaded to varying crack openings. Water sorption was monitored for ponded specimens with varying crack widths and lengths by taking multiple x...

  9. Effect of defect length on rolling contact fatigue crack propagation in high strength steel

    Directory of Open Access Journals (Sweden)

    T. Makino

    2015-10-01

    Full Text Available The objective of the present paper is to clarify the effect of defect length in depth direction on rolling contact fatigue (RCF crack propagation in high strength steel. RCF test and synchrotron radiation micro computed tomography (SR micro CT imaging were conducted. In the case of the defect with the 15 m diameter, flaking life decreased with increasing defect length. In a comparison of the CT image and the SEM view, the shapes of defects and the locations of the horizontal cracks were almost the same respectively. The mechanism of RCF crack propagation was discussed by finite element (FE analysis. Defects led to higher tensile residual stress than that without defects in the region where the defect exists. The shear stress range at 0.1 mm in depth on the middle line of the defect and the range of mode II stress intensity factor at the bottom of a vertical crack increased with increasing defect length.

  10. Calculation of the KIc using the average increase in crack length

    International Nuclear Information System (INIS)

    Uskov, E.I.; Babak, A.V.

    1985-01-01

    The test results from high temperature tensile testing of tungsten specimens were analytically examined. The specimens were tested for crack resistance over the temperature range 2200 C down to the temperature of embrittlement. The critical stress intensity factor (KIc) was selected as the controlling parameter for determining the resistance to cracking. Although KIc values are normally obtained by repeatedly removing the specimens from the test chamber and assaying the crack lengths, a correction coefficient was defined in order to accommodate the use of the specimen for performing fracture toughness trials at different temperatures without repeatedly removing the specimen from the test chamber. 8 references

  11. Failure assessment and evaluation of critical crack length for a fresh Zr-2 pressure tube of an Indian PHWR

    International Nuclear Information System (INIS)

    Krishnan, Suresh; Bhasin, Vivek; Kushwaha, H.S.; Mahajan, S.C.; Kakodkar, A.

    1996-01-01

    Fracture analysis of Zr-2 pressure tubes having through wall axial crack was done using finite element method. The analysis was done for tubes in as received condition. During reactor operation the mechanical properties of Zr-2 undergo changes. The analysis is valid for pressure tubes of newly commissioned reactors. The main aim of the study was to determine critical crack length of pressure tubes in normal operating conditions. Elastic plastic fracture analysis was done for different crack lengths to determine applied J-integral values. Tearing modulus instability concept was used to evaluate critical crack length. One of the important parameter studied was, the effect of crack face pressure, which leaking fluid exert on the crack faces/lips of through wall axial crack. Its effect was found to be significant for pressure tubes. It increases the applied J-integral values. Approximate analytical solutions which takes into account the plasticity ahead of crack tip, are available and widely used. These formulae do not take into account the crack face pressure. Since, for the present situation the effect of crack face pressure is significant hence, detailed finite analysis was necessary. Detailed 3D finite element analysis gives an insight into the variation of J-integral values over the thickness of pressure tube. It was found that J values are maximum at the middle layer of the tube. A peak factor on J values was defined and evaluated as ratio of maximum J to average J across the thickness, crack opening area for each length was also evaluated. The knowledge of crack opening area is useful for leak before break studies. The failure assessment was also done using Central Electricity Generating Board (CEGB) R-6 method considering the ductile tearing. The reserve factors (or safety margins) for different crack lengths was evaluated using R-6 method. (author). 30 refs., 21 figs., 34 tabs

  12. Dynamic circumferential ductile crack motion in finite length pipes with various end loadings

    International Nuclear Information System (INIS)

    Emery, A.F.; Kobayashi, A.S.; Love, W.J.; Perl, M.; Kistler, B.

    1981-01-01

    The computed time history, crack opening shape and tip velocity are presented for the ductile crack extension of circumferential cracks in finite length pipes. The pipes are loaded by: a) constant axial tension, b) constant axial displacement, c) constant end moment, and d) constant end rotation to study the effects of these significantly different types of loads. The crack extension is based upon a critical crack opening angle criterion. The results indicate that the extent of the crack movement and the extension velocity is primarily dependent upon the inertia of the moving pipe segments. With sufficient linear momentum, complete severance is obtained, while if the movement is more rotation than translation the cracks either do not extend or do so only slightly. Thus in tougher material, once it begins to extend, the crack may easily encircle the pipe while in more brittle materials it may not, since the moving segments of the pipe have not had time to develop sufficient momentum to force the continued extension of the crack into regions which are initially in compression. (orig.)

  13. Modeling moisture ingress through simplified concrete crack geometries

    DEFF Research Database (Denmark)

    Pease, Bradley Justin; Michel, Alexander; Geiker, Mette Rica

    2011-01-01

    , considered to have two parts; 1) a coalesced crack length which behaves as a free-surface for moisture ingress, and 2) an isolated microcracking length which resists ingress similarly to the bulk material. Transport model results are compared to experimental results from steel fibre reinforced concrete wedge......This paper introduces a numerical model for ingress in cracked steel fibre reinforced concrete. Details of a simplified crack are preset in the model’s geometry using the cracked hinge model (CHM). The total crack length estimated using the CHM was, based on earlier work on conventional concrete...... on moisture ingress. Results from the transport model indicate the length of the isolated microcracks was approximately 19 mm for the investigated concrete composition....

  14. Crack Length Detection by Digital Image Processing

    DEFF Research Database (Denmark)

    Lyngbye, Janus; Brincker, Rune

    1990-01-01

    It is described how digital image processing is used for measuring the length of fatigue cracks. The system is installed in a Personal Computer equipped with image processing hardware and performs automated measuring on plane metal specimens used in fatigue testing. Normally one can not achieve...... a resolution better then that of the image processing equipment. To overcome this problem an extrapolation technique is used resulting in a better resolution. The system was tested on a specimen loaded with different loads. The error σa was less than 0.031 mm, which is of the same size as human measuring...

  15. Mixed-mode stress intensity factors for kink cracks with finite kink length loaded in tension and bending: application to dentin and enamel.

    Science.gov (United States)

    Bechtle, Sabine; Fett, Theo; Rizzi, Gabriele; Habelitz, Stefan; Schneider, Gerold A

    2010-05-01

    Fracture toughness resistance curves describe a material's resistance against crack propagation. These curves are often used to characterize biomaterials like bone, nacre or dentin as these materials commonly exhibit a pronounced increase in fracture toughness with crack extension due to co-acting mechanisms such as crack bridging, crack deflection and microcracking. The knowledge of appropriate stress intensity factors which depend on the sample and crack geometry is essential for determining these curves. For the dental biomaterials enamel and dentin it was observed that, under bending and tensile loading, crack propagation occurs under certain constant angles to the initial notch direction during testing procedures used for fracture resistance curve determination. For this special crack geometry (a kink crack of finite length in a finite body) appropriate geometric function solutions are missing. Hence, we present in this study new mixed-mode stress intensity factors for kink cracks with finite kink length within samples of finite dimensions for two loading cases (tension and bending) which were derived from a combination of mixed-mode stress intensity factors of kink cracks with infinitely small kinks and of slant cracks. These results were further applied to determine the fracture resistance curves of enamel and dentin by testing single edge notched bending (SENB) specimens. It was found that kink cracks with finite kink length exhibit identical stress fields to slant cracks as soon as the kink length exceeds 0.15 times the initial straight crack or notch length. The use of stress intensity factor solutions for infinitely small kink cracks for the determination of dentin fracture resistance curves (as was done by other researchers) leads to an overestimation of dentin's fracture resistance of up to 30%. Copyright 2010 Elsevier Ltd. All rights reserved.

  16. Inelastic analysis of finite length and depth cracked tubes

    International Nuclear Information System (INIS)

    Reich, M.; Gardner, D.; Prachuktam, S.; Chang, T.Y.

    1977-01-01

    Steam generator tube failure can at times result in reactor safety problems and subsequent premature reactor shutdowns. This paper concerns itself with the prediction of the failure pressures for typical PWR steam generator tubes with longitudinal finite length and finite depth cracks. Only local plastic overload failure is considered since the material is non-notch sensitive. Non-linear finite element analyses are carried out to determine the burst pressures of steam generator tubes containing longitudinal cracks located on the outer surface of the tubes. The non-linearities considered herein include elastic-plastic material behavior and large deformations. A non-proprietary general purpose non-linear finite element program, NFAP was adopted for the analysis. Due to the asymmetric nature of the cracks, two-dimensional, as well as three-dimensional finite element analyses, were performed. The two-dimensional element and its formulations are similar to those of NONSAP. The three-dimensional isoparametric element with elastic-plastic material characteristics together with the large deformation formulations used in NFAP are described in the Report BNL-20684. The numerical accuracy of the program was investigated and checked with known solutions of benchmark problems. In addition to the three-dimensional element which was specifically inserted into NFAP for this problem, other features such as direct pressure inputs for isoparametric elements, automatic load increment adjustments for convergent non-linear solutions, and automatic bandwidth reduction schemes are incorporated into the program thus allowing for a more economical evaluation of three-dimensional inelastic analysis. In summary the analysis clearly shows that for short cracks axial effects play a significant role. For long cracks, they are not important since two-dimensional conditions predominate and failure is governed by circumferential or hoop stress conditions

  17. Solidification cracking in austenitic stainless steel welds

    Indian Academy of Sciences (India)

    M. Senthilkumar (Newgen Imaging) 1461 1996 Oct 15 13:05:22

    Hot cracking in stainless steel welds is caused by low-melting eutectics containing impurities such as S, ... Total crack length (TCL), used extensively in hot cracking assessment, exhibits greater variability due to ... behaviour appear to be complex and the mechanisms thereof are not completely under- stood. Development of ...

  18. Fatigue life assessment based on crack growth behavior in reduced activation ferritic/martensitic steel

    International Nuclear Information System (INIS)

    Nogami, Shuhei; Sato, Yuki; Hasegawa, Akira

    2010-01-01

    Crack growth behavior under low cycle fatigue in reduced activation ferritic/martensitic steel, F82H IEA-heat (Fe-8Cr-2W-0.2V-0.02Ta), was investigated to improve the fatigue life assessment method of fusion reactor structural material. Low cycle fatigue test was carried out at room temperature in air at a total strain range of 0.4-1.5% using an hourglass-type miniature fatigue specimen. The relationship between the surface crack length and life fraction was described using one equation independent of the total strain range. Therefore, the fatigue life and residual life could be estimated using the surface crack length. Moreover, the microcrack initiation life could be estimated using the total strain range if there was a one-to-one correspondence between the total strain range and number of cycles to failure. The crack growth rate could be estimated using the total strain range and surface crack length by introducing the concept of the normalized crack growth rate. (author)

  19. Determination of Paris' law constants and crack length evolution via Extended and Unscented Kalman filter: An application to aircraft fuselage panels

    Science.gov (United States)

    Wang, Yiwei; Binaud, Nicolas; Gogu, Christian; Bes, Christian; Fu, Jian

    2016-12-01

    Prediction of fatigue crack length in aircraft fuselage panels is one of the key issues for aircraft structural safety since it helps prevent catastrophic failures. Accurate estimation of crack length propagation is also meaningful for helping develop aircraft maintenance strategies. Paris' law is often used to capture the dynamics of fatigue crack propagation in metallic material. However, uncertainties are often present in the crack growth model, measured crack size and pressure differential in each flight and need to be accounted for accurate prediction. The aim of this paper is to estimate the two unknown Paris' law constants m and C as well as the crack length evolution by taking into account these uncertainties. Due to the nonlinear nature of the Paris' law, we propose here an on-line estimation algorithm based on two widespread nonlinear filtering techniques, Extended Kalman filter (EKF) and Unscented Kalman filter (UKF). The numerical experiments indicate that both EKF and UKF estimated the crack length well and accurately identified the unknown parameters. Although UKF is theoretical superior to EKF, in this Paris' law application EKF is comparable in accuracy to UKF and requires less computational expense.

  20. A multi-feature integration method for fatigue crack detection and crack length estimation in riveted lap joints using Lamb waves

    Science.gov (United States)

    He, Jingjing; Guan, Xuefei; Peng, Tishun; Liu, Yongming; Saxena, Abhinav; Celaya, Jose; Goebel, Kai

    2013-10-01

    This paper presents an experimental study of damage detection and quantification in riveted lap joints. Embedded lead zirconate titanate piezoelectric (PZT) ceramic wafer-type sensors are employed to perform in situ non-destructive evaluation (NDE) during fatigue cyclical loading. PZT wafers are used to monitor the wave reflection from the boundaries of the fatigue crack at the edge of bolt joints. The group velocity of the guided wave is calculated to select a proper time window in which the received signal contains the damage information. It is found that the fatigue crack lengths are correlated with three main features of the signal, i.e., correlation coefficient, amplitude change, and phase change. It was also observed that a single feature cannot be used to quantify the damage among different specimens since a considerable variability was observed in the response from different specimens. A multi-feature integration method based on a second-order multivariate regression analysis is proposed for the prediction of fatigue crack lengths using sensor measurements. The model parameters are obtained using training datasets from five specimens. The effectiveness of the proposed methodology is demonstrated using several lap joint specimens from different manufactures and under different loading conditions.

  1. A multi-feature integration method for fatigue crack detection and crack length estimation in riveted lap joints using Lamb waves

    International Nuclear Information System (INIS)

    He, Jingjing; Guan, Xuefei; Peng, Tishun; Liu, Yongming; Saxena, Abhinav; Celaya, Jose; Goebel, Kai

    2013-01-01

    This paper presents an experimental study of damage detection and quantification in riveted lap joints. Embedded lead zirconate titanate piezoelectric (PZT) ceramic wafer-type sensors are employed to perform in situ non-destructive evaluation (NDE) during fatigue cyclical loading. PZT wafers are used to monitor the wave reflection from the boundaries of the fatigue crack at the edge of bolt joints. The group velocity of the guided wave is calculated to select a proper time window in which the received signal contains the damage information. It is found that the fatigue crack lengths are correlated with three main features of the signal, i.e., correlation coefficient, amplitude change, and phase change. It was also observed that a single feature cannot be used to quantify the damage among different specimens since a considerable variability was observed in the response from different specimens. A multi-feature integration method based on a second-order multivariate regression analysis is proposed for the prediction of fatigue crack lengths using sensor measurements. The model parameters are obtained using training datasets from five specimens. The effectiveness of the proposed methodology is demonstrated using several lap joint specimens from different manufactures and under different loading conditions. (paper)

  2. Assessment of fatigue crack length via plastic deformation in compact tension specimens using magnetic Barkhausen noise

    International Nuclear Information System (INIS)

    Reyes-Rodriguez, F. de los; Diego-Velasco, G. de; Capo-Sanchez, J.; Franco-Fidalgo, E.

    2013-01-01

    In this paper the influence of different parameters on crack length is determined via plastic deformation using magnetic Barkhausen noise; the compact specimens steel used in this study were 12Cr1MoV and 11Cr1Mo, which are used for steam transportation on power plants. The main objective of this paper is to determine the crack length and its incubation time using magnetic Barkhausen noise, which lets to improve the pre-cracking process prior creep crack growth rate test simulating the real conditions of high pressure and temperature of main steam lines. Results showed that mean root square and maximum pick of voltage decrease with plastic deformation for each steel analyzed in this work, on the other hand, with the increasing of plastic deformation, a logic relationship between plastic deformation and spectrum density is observed for mid frequencies values, as well as, a variation of the amplitude, width and shape of the Barkhausen signal envelope. (Author)

  3. Correlation Between Pin Misalignment and Crack Length in THT Solder Joints

    Directory of Open Access Journals (Sweden)

    Molnar A.

    2017-06-01

    Full Text Available In this manuscript, correlations were searched for between pin misalignments relative to PCB bores and crack propagation after cyclic thermal shock tests in THT solder joints produced from lead-free solder alloys. In total, 7 compositions were examined including SAC solders with varying Ag, Cu and Ni contents. The crack propagation was initiated by cyclic thermal shock tests with 40°C / +125°C temperature profiles. Pin misalignments relative to the bores were characterized with three attributes obtained from one section of the examined solder joints. Cracks typically originated at the solder/pin or solder/bore interfaces and propagated within the solder. It was shown that pin misalignments did not have an effect on crack propagation, thus, the solder joints’ lifetime.

  4. Investigation of Helicopter Longeron Cracks

    Science.gov (United States)

    Newman, John A.; Baughman, James; Wallace, Terryl A.

    2009-01-01

    Four cracked longerons, containing a total of eight cracks, were provided for study. Cracked regions were cut from the longerons. Load was applied to open the cracks, enabling crack surface examination. Examination revealed that crack propagation was driven by fatigue loading in all eight cases. Fatigue crack initiation appears to have occurred on the top edge of the longerons near geometric changes that affect component bending stiffness. Additionally, metallurgical analysis has revealed a local depletion in alloying elements in the crack initiation regions that may be a contributing factor. Fatigue crack propagation appeared to be initially driven by opening-mode loading, but at a crack length of approximately 0.5 inches (12.7 mm), there is evidence of mixed-mode crack loading. For the longest cracks studied, shear-mode displacements destroyed crack-surface features of interest over significant portions of the crack surfaces.

  5. Application of acoustic emission to hydride cracking

    International Nuclear Information System (INIS)

    Sagat, S.; Ambler, J.F.R.; Coleman, C.E.

    1986-07-01

    Acoustic emission has been used for over a decade to study delayed hydride cracking (DHC) in zirconium alloys. At first acoustic emission was used primarily to detect the onset of DHC. This was possible because DHC was accompanied by very little plastic deformation of the material and furthermore the amplitudes of the acoustic pulses produced during cracking of the brittle hydride phase were much larger than those from dislocation motion and twinning. Acoustic emission was also used for measuring crack growth when it was found that for a suitable amplitude threshold, the total number of acoustic emission counts was linearly related to the cracked area. Once the proportionality constant was established, the acoustic counts could be converted to the crack length. Now the proportionality between the count rate and the crack growth rate is used to provide feedback between the crack length and the applied load, using computer technology. In such a system, the stress at the crack tip can be maintained constant during the test by adjusting the applied load as the crack progresses, or it can be changed in a predetermined manner, for example, to measure the threshold stress for cracking

  6. Investigation of Cracks Found in Helicopter Longerons

    Science.gov (United States)

    Newman, John A.; Baughman, James M.; Wallace, Terryl A.

    2009-01-01

    Four cracked longerons, containing a total of eight cracks, were provided for study. Cracked regions were cut from the longerons. Load was applied to open the cracks, enabling crack surface examination. Examination revealed that crack propagation was driven by fatigue loading in all eight cases. Fatigue crack initiation appears to have occurred on the top edge of the longerons near geometric changes that affect component bending stiffness. Additionally, metallurigical analysis has revealed a local depletion in alloying elements in the crack initiation regions that may be a contributing factor. Fatigue crack propagation appeared to be initially driven by opening-mode loading, but at a crack length of approximately 0.5 inches (12.7 mm), there is evidence of mixed-mode crack loading. For the longest cracks studied, shear-mode displacements destroyed crack-surface features of interest over significant portions of the crack surfaces.

  7. Effect of Instrumentation Length and Instrumentation Systems: Hand Versus Rotary Files on Apical Crack Formation - An In vitro Study.

    Science.gov (United States)

    Devale, Madhuri R; Mahesh, M C; Bhandary, Shreetha

    2017-01-01

    Stresses generated during root canal instrumentation have been reported to cause apical cracks. The smaller, less pronounced defects like cracks can later propagate into vertical root fracture, when the tooth is subjected to repeated stresses from endodontic or restorative procedures. This study evaluated occurrence of apical cracks with stainless steel hand files, rotary NiTi RaCe and K3 files at two different instrumentation lengths. In the present in vitro study, 60 mandibular premolars were mounted in resin blocks with simulated periodontal ligament. Apical 3 mm of the root surfaces were exposed and stained using India ink. Preoperative images of root apices were obtained at 100x using stereomicroscope. The teeth were divided into six groups of 10 each. First two groups were instrumented with stainless steel files, next two groups with rotary NiTi RaCe files and the last two groups with rotary NiTi K3 files. The instrumentation was carried out till the apical foramen (Working Length-WL) and 1 mm short of the apical foramen (WL-1) with each file system. After root canal instrumentation, postoperative images of root apices were obtained. Preoperative and postoperative images were compared and the occurrence of cracks was recorded. Descriptive statistical analysis and Chi-square tests were used to analyze the results. Apical root cracks were seen in 30%, 35% and 20% of teeth instrumented with K-files, RaCe files and K3 files respectively. There was no statistical significance among three instrumentation systems in the formation of apical cracks (p=0.563). Apical cracks were seen in 40% and 20% of teeth instrumented with K-files; 60% and 10% of teeth with RaCe files and 40% and 0% of teeth with K3 files at WL and WL-1 respectively. For groups instrumented with hand files there was no statistical significance in number of cracks at WL and WL-1 (p=0.628). But for teeth instrumented with RaCe files and K3 files significantly more number of cracks were seen at WL than

  8. Stress Mapping in Glass-to-Metal Seals using Indentation Crack Lengths.

    Energy Technology Data Exchange (ETDEWEB)

    Strong, Kevin [Sandia National Lab. (SNL-NM), Albuquerque, NM (United States); Buchheit, Thomas E. [Sandia National Lab. (SNL-NM), Albuquerque, NM (United States); Diebold, Thomas Wayne [Sandia National Lab. (SNL-NM), Albuquerque, NM (United States); Newton, Clay S. [Sandia National Lab. (SNL-NM), Albuquerque, NM (United States); Bencoe, Denise N. [Sandia National Lab. (SNL-NM), Albuquerque, NM (United States); Stavig, Mark E. [Sandia National Lab. (SNL-NM), Albuquerque, NM (United States); Jamison, Ryan Dale [Sandia National Lab. (SNL-NM), Albuquerque, NM (United States)

    2017-08-01

    Predicting the residual stress which develops during fabrication of a glass-to-metal compression seal requires material models that can accurately predict the effects of processing on the sealing glass. Validation of the predictions requires measurements on representative test geometries to accurately capture the interaction between the seal materials during a processing cycle required to form the seal, which consists of a temperature excursion through the glass transition temperature of the sealing glass. To this end, a concentric seal test geometry, referred to as a short cylinder seal, consisting of a stainless steel shell enveloping a commercial sealing glass disk has been designed, fabricated, and characterized as a model validation test geometry. To obtain data to test/validate finite element (FE) stress model predictions of this geometry, spatially-resolved residual stress was calculated from the measured lengths of the cracks emanating from radially positioned Vickers indents in the glass disk portion of the seal. The indentation crack length method is described, and the spatially-resolved residual stress determined experimentally are compared to FE stress predictions made using a nonlinear viscoelastic material model adapted to inorganic sealing glasses and an updated rate dependent material model for 304L stainless steel. The measurement method is a first to achieve a degree of success for measuring spatially resolved residual stress in a glass-bearing geometry and a favorable comparison between measurements and simulation was observed.

  9. Stress Mapping in Glass-to-Metal Seals using Indentation Crack Lengths

    Energy Technology Data Exchange (ETDEWEB)

    Buchheit, Thomas E. [Sandia National Lab. (SNL-NM), Albuquerque, NM (United States). Component & Systems Analysis; Strong, Kevin [Sandia National Lab. (SNL-NM), Albuquerque, NM (United States). Material Mechanics and Tribology; Newton, Clay S. [Sandia National Lab. (SNL-NM), Albuquerque, NM (United States). Material Mechanics and Tribology; Diebold, Thomas Wayne [Sandia National Lab. (SNL-NM), Albuquerque, NM (United States). Material Mechanics and Tribology; Bencoe, Denise N. [Sandia National Lab. (SNL-NM), Albuquerque, NM (United States). Electronic, Optical and Nano; Stavig, Mark E. [Sandia National Lab. (SNL-NM), Albuquerque, NM (United States). Organic Materials Science; Jamison, Ryan Dale [Sandia National Lab. (SNL-NM), Albuquerque, NM (United States). Transportation System Analysis

    2017-08-01

    Predicting the residual stress which develops during fabrication of a glass-to-metal compression seal requires material models that can accurately predict the effects of processing on the sealing glass. Validation of the predictions requires measurements on representative test geometries to accurately capture the interaction between the seal materials during a processing cycle required to form the seal, which consists of a temperature excursion through the glass transition temperature of the sealing glass. To this end, a concentric seal test geometry, referred to as a short cylinder seal, consisting of a stainless steel shell enveloping a commercial sealing glass disk has been designed, fabricated, and characterized as a model validation test geometry. To obtain data to test/validate finite element (FE) stress model predictions of this geometry, spatially-resolved residual stress was calculated from the measured lengths of the cracks emanating from radially positioned Vickers indents in the glass disk portion of the seal. The indentation crack length method is described, and the spatially-resolved residual stress determined experimentally are compared to FE stress predictions made using a nonlinear viscoelastic material model adapted to inorganic sealing glasses and an updated rate dependent material model for 304L stainless steel. The measurement method is a first to achieve a degree of success for measuring spatially resolved residual stress in a glass-bearing geometry and a favorable comparison between measurements and simulation was observed.

  10. Effect of Instrumentation Length and Instrumentation Systems: Hand Versus Rotary Files on Apical Crack Formation – An In vitro Study

    Science.gov (United States)

    Mahesh, MC; Bhandary, Shreetha

    2017-01-01

    Introduction Stresses generated during root canal instrumentation have been reported to cause apical cracks. The smaller, less pronounced defects like cracks can later propagate into vertical root fracture, when the tooth is subjected to repeated stresses from endodontic or restorative procedures. Aim This study evaluated occurrence of apical cracks with stainless steel hand files, rotary NiTi RaCe and K3 files at two different instrumentation lengths. Materials and Methods In the present in vitro study, 60 mandibular premolars were mounted in resin blocks with simulated periodontal ligament. Apical 3 mm of the root surfaces were exposed and stained using India ink. Preoperative images of root apices were obtained at 100x using stereomicroscope. The teeth were divided into six groups of 10 each. First two groups were instrumented with stainless steel files, next two groups with rotary NiTi RaCe files and the last two groups with rotary NiTi K3 files. The instrumentation was carried out till the apical foramen (Working Length-WL) and 1 mm short of the apical foramen (WL-1) with each file system. After root canal instrumentation, postoperative images of root apices were obtained. Preoperative and postoperative images were compared and the occurrence of cracks was recorded. Descriptive statistical analysis and Chi-square tests were used to analyze the results. Results Apical root cracks were seen in 30%, 35% and 20% of teeth instrumented with K-files, RaCe files and K3 files respectively. There was no statistical significance among three instrumentation systems in the formation of apical cracks (p=0.563). Apical cracks were seen in 40% and 20% of teeth instrumented with K-files; 60% and 10% of teeth with RaCe files and 40% and 0% of teeth with K3 files at WL and WL-1 respectively. For groups instrumented with hand files there was no statistical significance in number of cracks at WL and WL-1 (p=0.628). But for teeth instrumented with RaCe files and K3 files

  11. Inelastic analysis of finite length and depth cracked tubes

    International Nuclear Information System (INIS)

    Reich, M.; Prachuktam, S.; Gardner, D.

    1977-01-01

    Steam generator tube failure can at times result in reactor safety problems and subsequent premature reactor shutdowns. Typical PWR steam generator units contain thousands of long straight tubes with U-bend sections. These tubes are primarily made from alloy 600 and their sizes vary between 3 / 4 '' and 7 / 8 '' (1.905 cm and 2.223 cm) in diameter with nominal thicknesses of 0.043'' to 0.053'' (0.109 cm to 0.135 cm). Since alloy 600 (and the previously used 304-SS tubes) are ductile, high toughness materials LEFM (linear elastic fracture mechanics) criteria do not apply. This paper concerns itself with the prediction of the failure pressures for typical PWR steam generator tubes with longitudinal finite length and finite depth cracks. Only local plastic overload failure is considered

  12. Automatic Detection and Evaluation of Solar Cell Micro-Cracks in Electroluminescence Images Using Matched Filters

    Energy Technology Data Exchange (ETDEWEB)

    Spataru, Sergiu; Hacke, Peter; Sera, Dezso

    2016-11-21

    A method for detecting micro-cracks in solar cells using two dimensional matched filters was developed, derived from the electroluminescence intensity profile of typical micro-cracks. We describe the image processing steps to obtain a binary map with the location of the micro-cracks. Finally, we show how to automatically estimate the total length of each micro-crack from these maps, and propose a method to identify severe types of micro-cracks, such as parallel, dendritic, and cracks with multiple orientations. With an optimized threshold parameter, the technique detects over 90 % of cracks larger than 3 cm in length. The method shows great potential for quantifying micro-crack damage after manufacturing or module transportation for the determination of a module quality criterion for cell cracking in photovoltaic modules.

  13. Modified Dugdale cracks and Fictitious cracks

    DEFF Research Database (Denmark)

    Nielsen, Lauge Fuglsang

    1998-01-01

    A number of theories are presented in the literature on crack mechanics by which the strength of damaged materials can be predicted. Among these are theories based on the well-known Dugdale model of a crack prevented from spreading by self-created constant cohesive flow stressed acting in local...... areas, so-called fictitious cracks, in front of the crack.The Modified Dugdale theory presented in this paper is also based on the concept of Dugdale cracks. Any cohesive stress distribution, however, can be considered in front of the crack. Formally the strength of a material weakened by a modified...... Dugdale crack is the same as if it has been weakened by the well-known Griffith crack, namely sigma_CR = (EG_CR/phi)^1/2 where E and 1 are Young's modulus and crack half-length respectively, and G_CR is the so-called critical energy release rate. The physical significance of G_CR, however, is different...

  14. Influence of fatigue crack wake length and state of stress on crack closure

    Science.gov (United States)

    Telesman, Jack; Fisher, Douglas M.

    1988-01-01

    The location of crack closure with respect to crack wake and specimen thickness under different loading conditions was determined. The rate of increase of K sub CL in the crack wake was found to be significantly higher for plasticity induced closure in comparison to roughness induced closure. Roughness induced closure was uniform throughout the thickness of the specimen while plasticity induced closure levels were 50 percent higher in the near surface region than in the midthickness. The influence of state of stress on low-high load interaction effects was also examined. Load interaction effects differed depending upon the state of stress and were explained in terms of delta K sub eff.

  15. Crack-tip constraint analyses and constraint-dependent LBB curves for circumferential through-wall cracked pipes

    Energy Technology Data Exchange (ETDEWEB)

    Chen, Y.L.; Wang, G.Z., E-mail: gzwang@ecust.edu.cn; Xuan, F.Z.; Tu, S.T.

    2015-04-15

    Highlights: • Solution of constraint parameter τ* for through-wall cracked pipes has been obtained. • Constraint increases with increasing crack length and radius–thickness ratio of pipes. • Constraint-dependent LBB curve for through-wall cracked pipes has been constructed. • For increasing accuracy of LBB assessments, constraint effect should be considered. - Abstract: The leak-before-break (LBB) concept has been widely applied in the structural integrity assessments of pressured pipes in nuclear power plants. However, the crack-tip constraint effects in LBB analyses and designs cannot be incorporated. In this paper, by using three-dimensional finite element calculations, the modified load-independent T-stress constraint parameter τ* for circumferential through-wall cracked pipes with different geometries and crack sizes has been analyzed under different loading conditions, and the solutions of the crack-tip constraint parameter τ* have been obtained. Based on the τ* solutions and constraint-dependent J–R curves of a steel, the constraint-dependent LBB (leak-before-break) curves have been constructed. The results show that the constraint τ* increases with increasing crack length θ, mean radius R{sub m} and radius–thickness ratio R{sub m}/t of the pipes. In LBB analyses, the critical crack length calculated by the J–R curve of the standard high constraint specimen for pipes with shorter cracks is over-conservative, and the degree of conservatism increases with decreasing crack length θ, R{sub m} and R{sub m}/t. Therefore, the constraint-dependent LBB curves should be constructed to modify the over-conservatism and increase accuracy of LBB assessments.

  16. A crack growth evaluation method for interacting multiple cracks

    International Nuclear Information System (INIS)

    Kamaya, Masayuki

    2003-01-01

    When stress corrosion cracking or corrosion fatigue occurs, multiple cracks are frequently initiated in the same area. According to section XI of the ASME Boiler and Pressure Vessel Code, multiple cracks are considered as a single combined crack in crack growth analysis, if the specified conditions are satisfied. In crack growth processes, however, no prescription for the interference between multiple cracks is given in this code. The JSME Post-Construction Code, issued in May 2000, prescribes the conditions of crack coalescence in the crack growth process. This study aimed to extend this prescription to more general cases. A simulation model was applied, to simulate the crack growth process, taking into account the interference between two cracks. This model made it possible to analyze multiple crack growth behaviors for many cases (e.g. different relative position and length) that could not be studied by experiment only. Based on these analyses, a new crack growth analysis method was suggested for taking into account the interference between multiple cracks. (author)

  17. Statistical analysis of process parameters to eliminate hot cracking of fiber laser welded aluminum alloy

    Science.gov (United States)

    Wang, Jin; Wang, Hui-Ping; Wang, Xiaojie; Cui, Haichao; Lu, Fenggui

    2015-03-01

    This paper investigates hot cracking rate in Al fiber laser welding under various process conditions and performs corresponding process optimization. First, effects of welding process parameters such as distance between welding center line and its closest trim edge, laser power and welding speed on hot cracking rate were investigated experimentally with response surface methodology (RSM). The hot cracking rate in the paper is defined as ratio of hot cracking length over the total weld seam length. Based on the experimental results following Box-Behnken design, a prediction model for the hot cracking rate was developed using a second order polynomial function considering only two factor interaction. The initial prediction result indicated that the established model could predict the hot cracking rate adequately within the range of welding parameters being used. The model was then used to optimize welding parameters to achieve cracking-free welds.

  18. Fatigue Crack Growth Rate and Stress-Intensity Factor Corrections for Out-of-Plane Crack Growth

    Science.gov (United States)

    Forth, Scott C.; Herman, Dave J.; James, Mark A.

    2003-01-01

    Fatigue crack growth rate testing is performed by automated data collection systems that assume straight crack growth in the plane of symmetry and use standard polynomial solutions to compute crack length and stress-intensity factors from compliance or potential drop measurements. Visual measurements used to correct the collected data typically include only the horizontal crack length, which for cracks that propagate out-of-plane, under-estimates the crack growth rates and over-estimates the stress-intensity factors. The authors have devised an approach for correcting both the crack growth rates and stress-intensity factors based on two-dimensional mixed mode-I/II finite element analysis (FEA). The approach is used to correct out-of-plane data for 7050-T7451 and 2025-T6 aluminum alloys. Results indicate the correction process works well for high DeltaK levels but fails to capture the mixed-mode effects at DeltaK levels approaching threshold (da/dN approximately 10(exp -10) meter/cycle).

  19. Crack growth by micropore coalescence at high temperatures

    International Nuclear Information System (INIS)

    Beere, W.

    1981-01-01

    At high temperatures in the creep regime the stress distribution around a crack is different from the low temperature elastically generated distribution. The stress distribution ahead of the crack is calculated for a crack preceded by an array of growing cavities. The cavities maintain a displacement wedge ahead of the crack. When the displacement wedge is less than one-tenth the crack length the driving force for crack growth is similar to an all elastically loaded crack. When the deforming wedge exceeds the crack length the net section stress controls crack growth. An expression is derived for a crack growing by the growth and coalescence of cavities situated in the crack plane. It is predicted that at high temperatures above a critical stress intensity, the crack propagates in a brittle fashion. (author)

  20. Crack closure and growth behavior of short fatigue cracks under random loading (part I : details of crack closure behavior)

    International Nuclear Information System (INIS)

    Lee, Shin Young; Song, Ji Ho

    2000-01-01

    Crack closure and growth behavior of physically short fatigue cracks under random loading are investigated by performing narrow-and wide-band random loading tests for various stress ratios. Artificially prepared two-dimensional, short through-thickness cracks are used. The closure behavior of short cracks under random loading is discussed, comparing with that of short cracks under constant-amplitude loading and also that of long cracks under random loading. Irrespective of random loading spectrum or block length, the crack opening load of short cracks is much lower under random loading than under constant-amplitude loading corresponding to the largest load cycle in a random load history, contrary to the behavior of long cracks that the crack opening load under random loading is nearly the same as or slightly higher than constant-amplitude results. This result indicates that the largest load cycle in a random load history has an effect to enhance crack opening of short cracks

  1. Influence of cracks on rebar corrosion in carbonated concretes

    International Nuclear Information System (INIS)

    Ghantous, R.M.; L'Hostis, V.; Poyet, S.; Francois, R.; Tran, N.C.

    2015-01-01

    This paper presents an experimental program allowing the determination of the effect of pre-cracks and their orientations on both initiation and propagation of reinforcement steel corrosion due to carbonation in different environmental conditions, in order to propose an operational model allowing the evaluation of the kinetic of corrosion of the reinforcement steel in cooling towers of nuclear power plants. The cracking mode that generates cracks which are representative of those appearing on the cooling towers is a three-point bending test performed on prismatic samples of 7*7*28 cm 3 size with 6 mm steel bars. The length of damaged steel / concrete interface, which appears following a three-point bending test, is then quantified. This length could be determining in the initiation and the propagation of corrosion. Results show that this length is dependent on the residual crack opening and that the length of damaged interface in its lower part is larger than that on the upper part due to the Top Bar effect. After cracking, the samples will be exposed to carbon dioxide to ensure carbonation of the steel bar localized at the bottom of the crack and the concrete/steel interface, damaged by the load applied during the three-point bending test. After carbonation of the interface, samples will be submitted to corrosion in different environmental conditions whose effect on the kinetics of corrosion will be determined. The work done so far permits the definition of the cracking protocol (three points bending) that allows obtaining cracks which are representative of those existing on cooling towers. Moreover, the length of steel/concrete damaged interface with respect to crack opening is quantified. It was found that this length is proportional to the crack opening. In addition, it was shown that the Top Bar effect increases the damaged interface length at the lower part of steel bars

  2. Finite-Element Analysis of Crack Arrest Properties of Fiber Reinforced Composites Application in Semi-Elliptical Cracked Pipelines

    Science.gov (United States)

    Wang, Linyuan; Song, Shulei; Deng, Hongbo; Zhong, Kai

    2018-04-01

    In nowadays, repair method using fiber reinforced composites as the mainstream pipe repair technology, it can provide security for X100 high-grade steel energy long-distance pipelines in engineering. In this paper, analysis of cracked X100 high-grade steel pipe was conducted, simulation analysis was made on structure of pipes and crack arresters (CAs) to obtain the J-integral value in virtue of ANSYS Workbench finite element software and evaluation on crack arrest effects was done through measured elastic-plastic fracture mechanics parameter J-integral and the crack arrest coefficient K, in a bid to summarize effect laws of composite CAs and size of pipes and cracks for repairing CAs. The results indicate that the K value is correlated with laying angle λ, laying length L2/D1, laying thickness T1/T2of CAs, crack depth c/T1 and crack length a/c, and calculate recommended parameters for repairing fiber reinforced composite CAs in terms of two different crack forms.

  3. Initiation of delayed hydride cracking in zirconium-2.5 wt% niobium

    International Nuclear Information System (INIS)

    Shalabi, A.F.; Meneley, D.A.

    1990-01-01

    Delayed hydride cracking in zirconium alloys is caused by the repeated precipitation and cracking of brittle hydrides. The growth kinetic of the hydrides have been measured to evaluate the critical hydride length for crack initiation. Hydride growth leading to crack initiation follows an approximate (time) 1/3 law on the average; crack propagation proceeds in a stepwise fashion. The critical length of hydride for crack initiation increases with stress and temperature. The fracture criterion for crack initiation predicts the critical hydride length at a give stress level and temperature. The fracture initiation mechanism of the hydride confirms the temperature effects for heating and cooling cycles under services loads. (orig.)

  4. The Growth of Small Corrosion Fatigue Cracks in Alloy 7075

    Science.gov (United States)

    Piascik, Robert S.

    2015-01-01

    The corrosion fatigue crack growth characteristics of small (greater than 35 micrometers) surface and corner cracks in aluminum alloy 7075 is established. The early stage of crack growth is studied by performing in situ long focal length microscope (500×) crack length measurements in laboratory air and 1% sodium chloride (NaCl) environments. To quantify the "small crack effect" in the corrosive environment, the corrosion fatigue crack propagation behavior of small cracks is compared to long through-the-thickness cracks grown under identical experimental conditions. In salt water, long crack constant K(sub max) growth rates are similar to small crack da/dN.

  5. Effects of total integrated solar radiation on radial fruit cracking in tomato [Lycopersicon esculentum] cultivation under rain shelter in cool uplands

    International Nuclear Information System (INIS)

    Suzuki, T.; Yanase, S.; Enya, T.; Shimazu, T.; Tanaka, I.

    2007-01-01

    This study investigated the cause of radial fruit cracking in tomato cultivation under rain shelter in the cool uplands in Gifu Prefecture. The effect of total integrated radiation using two types of training methods was determined over a three-year period. The percentage of refused radial fruit cracking associated with increased total integrated solar radiation from the young fruit stage to the mature green stage. Fruit cracking occurred in the training method which foliage and fruits received a large amount of light-interception. Also, as for fruits that undergo vigorous enlargement, the frequency of the radial fruit cracking increased

  6. A unified model of hydride cracking based on elasto-plastic energy release rate over a finite crack extension

    International Nuclear Information System (INIS)

    Zheng, X.J.; Metzger, D.R.; Sauve, R.G.

    1995-01-01

    A fracture criterion based on energy balance is proposed for elasto-plastic cracking at hydrides in zirconium, assuming a finite length of crack advance. The proposed elasto-plastic energy release rate is applied to the crack initiation at hydrides in smooth and notched surfaces, as well as the subsequent delayed hydride cracking (DHC) considering limited crack-tip plasticity. For a smooth or notched surface of an elastic body, the fracture parameter is related to the stress intensity factor for the initiated crack. For DHC, a unique curve relates the non-dimensionalized elasto-plastic energy release rate with the length of crack extension relative to the plastic zone size. This fracture criterion explains experimental observations concerning DHC in a qualitative manner. Quantitative comparison with experiments is made for fracture toughness and DHC tests on specimens containing certain hydride structures; very good agreement is obtained. ((orig.))

  7. Incidence of apical root cracks and apical dentinal detachments after canal preparation with hand and rotary files at different instrumentation lengths

    NARCIS (Netherlands)

    Liu, R.; Kaiwar, A.; Shemesh, H.; Wesselink, P.R.; Hou, B.; Wu, M.K.

    2013-01-01

    Introduction The aim of this study was to compare the incidence of apical root cracks and dentinal detachments after canal preparation with hand and rotary files at different instrumentation lengths. Methods Two hundred forty mandibular incisors were mounted in resin blocks with simulated

  8. Nonlinear crack mechanics

    International Nuclear Information System (INIS)

    Khoroshun, L.P.

    1995-01-01

    The characteristic features of the deformation and failure of actual materials in the vicinity of a crack tip are due to their physical nonlinearity in the stress-concentration zone, which is a result of plasticity, microfailure, or a nonlinear dependence of the interatomic forces on the distance. Therefore, adequate models of the failure mechanics must be nonlinear, in principle, although linear failure mechanics is applicable if the zone of nonlinear deformation is small in comparison with the crack length. Models of crack mechanics are based on analytical solutions of the problem of the stress-strain state in the vicinity of the crack. On account of the complexity of the problem, nonlinear models are bason on approximate schematic solutions. In the Leonov-Panasyuk-Dugdale nonlinear model, one of the best known, the actual two-dimensional plastic zone (the nonlinearity zone) is replaced by a narrow one-dimensional zone, which is then modeled by extending the crack with a specified normal load equal to the yield point. The condition of finite stress is applied here, and hence the length of the plastic zone is determined. As a result of this approximation, the displacement in the plastic zone at the abscissa is nonzero

  9. Study of brittle crack jump rate using acoustic emission method

    International Nuclear Information System (INIS)

    Yasnij, P.V.; Pokrovskij, V.V.; Strizhalo, V.A.; Dobrovol'skij, Yu.V.

    1987-01-01

    A new peocedure is elaborated to detect brittle jumps of small length (0.1...5mm) occuring both inside the specimen and along the crack front under static and cyclic loading using the phenomena of acoustic emission (AE). Recording of the crack start and stop moments with an AE sensor as well as evaluation of the brittle crack jump length by the after-failure specimen fracture make it possible to find the mean crack propagation rate. Experimental dependences are obtained for the crack propagation rate with a brittle crack jump in steel 15Kh2MFA (σ B =1157 MPa, σ 0.2 =100 MPa) at 293 K and under cyclic loading as a function of the jump length and also as a function of the critical stress intensity factor K jc i corresponding to the crack jump

  10. Analysis of short and long crack behavior and single overload effect by crack opening stress

    International Nuclear Information System (INIS)

    Song, Sam Hong; Lee, Kyeong Ro

    1999-01-01

    The study analyzed the behaviors of short and long crack as well as the effect of single tensile overload on the crack behaviors by using fatigue crack opening behavior. Crack opening stress is measured by an elastic compliance method which may precisely and continuously provide many data using strain gages during experiment. The unusual growth behaviors of short crack and crack after the single tensile overload applied, was explained by the variations of crack opening stress. In addition, fatigue crack growth rate was expressed as a linear form for short crack as for long crack by using effective stress intensity factor range as fracture mechanical parameter, which is based on crack closure concept. And investigation is performed with respect to the relation between plastic zone size formed at the crack tip and crack retardation, crack length and the number of cycles promoted or retarded, and the overload effect on the fatigue life

  11. Modes of long crack growth under non-stationary temperature fields

    International Nuclear Information System (INIS)

    Tereshin, D.A.

    2012-01-01

    Highlights: ► Moving thermal stresses can result in much lengthier cracks than usually expected. ► Codirectional crack grows gradually along with thermal zone movement. ► Oppositely directed crack grows stepwise towards thermal tension movement. ► The total crack increment can be up to the whole region of thermal tension travel. - Abstract: The exploitation practice of structures under thermal loads evidences that the final length of a quasistatic crack can be considerably greater than the thermal tension zone, sometimes causing that the structure approaches complete fracture. This occurs in one or several cycles of a gradual crack growth due to the evolution of thermal field in time resulting in that fracture zone follows the moving tension zone. By the extreme example of quasistationary thermal stress field the set of quasistatic crack growth modes and their peculiarities for the case of moving thermal stresses are described here. These are modes developing both in the direction of the thermal stress field propagation and in the opposite direction. The critical condition of each mode is described, and the crack growth rates are estimated. The rational crack growth evaluation procedure is also proposed. The theoretical conclusions are supported by the experiment, which demonstrates the growth of long thermal cracks.

  12. Contribution to the study of the mechanism of crack in amorphous silica: study by the molecular dynamics of crack in amorphous silica

    International Nuclear Information System (INIS)

    Van Brutzel, L.

    2000-01-01

    The aim of this thesis was to understand the mechanism which occurs during the crack at the atomic scale in amorphous silica. The difficulties of the experimental observations at this length scale lead us to use numerical studies by molecular dynamics to access to the dynamical and the thermodynamical informations. We have carried out large simulations with 500000 atoms and studied the structure of the amorphous silica before to studying their behaviours under an imposed strain. The structure of this simulated amorphous silica settled in three length scales. In small length scale between 0 and 5 angstrom glass is composed of tetrahedra, this is close to the crystalline structure. In intermediate length scale between 3 and 10 angstrom tetrahedra are connected together and build rings of different sizes composed in majority between 5 and 7 tetrahedra. In bigger length scale between 15 and 60 angstrom, areas with high density of rings are surrounded by areas with low density of rings. These structural considerations play an important role in initiation and propagation of a crack. Indeed. in this length scale. crack propagates by growth and coalescence of some small cavities which appear in area with low density of rings behind the crack tip. The cavities dissipate the stress with carries away a delay to propagation of the crack. This phenomenons seems ductile and leads to non linear elastic behaviour near the crack tip. We have also shown that the addition of alkali in the amorphous silica changes the structure by creation of nano-porosities and leads to enhance the ductility during the crack propagation. (author)

  13. Surfactant effects of indium on cracking in AlN/GaN distributed Bragg reflectors grown via metal organic vapor phase epitaxy

    Science.gov (United States)

    Rodak, L. E.; Miller, C. M.; Korakakis, D.

    2011-01-01

    Aluminum Nitride (AlN) and Gallium Nitride (GaN) superlattice structures are often characterized by a network of cracks resulting from the large lattice mismatch and difference in thermal expansion coefficients, especially as the thickness of the layers increases. This work investigates the influence of indium as a surfactant on strain and cracking in AlN/GaN DBRs grown via Metal Organic Vapor Phase Epitaxy (MOVPE). DBRs with peak reflectivities ranging from 465 nm to 540 nm were grown and indium was introduced during the growth of the AlN layer. Image processing techniques were used to quantify the crack length per square millimeter and it was observed that indium has a significant effect on the crack formation and reduced the total crack length in these structures by a factor of two.

  14. Fatigue crack growth in mode II of adhesively joined composites

    DEFF Research Database (Denmark)

    Biel, Anders; Toftegaard, Helmuth Langmaack

    2017-01-01

    , experiments are performed to derive material data for a crack propagation in shear i.e. in mode II. The shear loading of the crack is achieved by use of double cantilever beam specimens loaded with uneven bending moments. The experiments are performed under a constant cyclic displacement. An initial mode I...... loading is used to make the crack start in the adhesive. The crack length is measured using a load synchronized camera. Due to the shear loading the crack deviates from the adhesive layer into the laminate. A stable crack propagation is detected in the laminate. No influence have been detected due...... to an increasing crack length. It is also observed that the crack is trapped in the laminate; if the loading is changed to mode I the crack continues to propagate in the laminate....

  15. Fatigue crack growth behaviour of semi-elliptical surface cracks for an API 5L X65 gas pipeline under tension

    Science.gov (United States)

    Shaari, M. S.; Akramin, M. R. M.; Ariffin, A. K.; Abdullah, S.; Kikuchi, M.

    2018-02-01

    The paper is presenting the fatigue crack growth (FCG) behavior of semi-elliptical surface cracks for API X65 gas pipeline using S-version FEM. A method known as global-local overlay technique was used in this study to predict the fatigue behavior that involve of two separate meshes each specifically for global (geometry) and local (crack). The pre-post program was used to model the global geometry (coarser mesh) known as FAST including the material and boundary conditions. Hence, the local crack (finer mesh) will be defined the exact location and the mesh control accordingly. The local mesh was overlaid along with the global before the numerical computation taken place to solve the engineering problem. The stress intensity factors were computed using the virtual crack closure-integral method (VCCM). The most important results is the behavior of the fatigue crack growth, which contains the crack depth (a), crack length (c) and stress intensity factors (SIF). The correlation between the fatigue crack growth and the SIF shows a good growth for the crack depth (a) and dissimilar for the crack length (c) where stunned behavior was resulted. The S-version FEM will benefiting the user due to the overlay technique where it will shorten the computation process.

  16. Indentation Damage and Crack Repair in Human Enamel*

    Science.gov (United States)

    Rivera, C.; Arola, D.; Ossa, A.

    2013-01-01

    Tooth enamel is the hardest and most highly mineralized tissue in the human body. While there have been a number of studies aimed at understanding the hardness and crack growth resistance behavior of this tissue, no study has evaluated if cracks in this tissue undergo repair. In this investigation the crack repair characteristics of young human enamel were evaluated as a function of patient gender and as a function of the distance from the Dentin Enamel Junction (DEJ). Cracks were introduced via microindentation along the prism direction and evaluated as a function of time after the indentation. Microscopic observations indicated that the repair of cracks began immediately after crack initiation and reaches saturation after approximately 48 hours. During this process he crack length decreased up to 10% of the initial length, and the largest degree of reduction occurred in the deep enamel, nearest the DEJ. In addition, it was found that the degree of repair was significantly greater in the enamel of female patients. PMID:23541701

  17. A characteristics of the small crack evaluation technique by triangle method with phased array UT

    International Nuclear Information System (INIS)

    Cho, Yong Sang

    2005-01-01

    Ultrasonic testing is a kind of nondestructive test to detect a crack or discontinuity in material or material surface by sending ultrasound to it. This conventional ultrasonic test has some difficulties to detect crack or inspect material specially in the case of complex-shaped power plant components such as Turbine blade root. Phased array UT system and its application methods for complex shaped power plant components will be a good alternative method which overcome present UT weakness. This study was aimed at developing a new method for finding the crack on material or material structures, and especially for determining the crack length without moving transducer. Especially ultrasonic phased array with electronic scan technique was used in carrying out both sizing and detect ability of crack as its depth and length changes. The response of ultrasonic phased array was analyzed to obtain the special method of determining crack length without moving the transducer and detect-ability of crack minimal length and depth from the material. The result showed a newly developed method for crack length determining is very real method which has its accuracy and verify the effectiveness of method compared to a conventional crack length determining method

  18. Design of four-point SENB specimens with stable crack growth

    DEFF Research Database (Denmark)

    Jørgensen, Jeppe Bjørn; Kildegaard, Casper; Sørensen, Bent F.

    2018-01-01

    A four-point single-edge-notch-beam (SENB) test specimen loaded in displacement control (fixed grip) is proposed for studying crack deflection at bi-material interfaces. In order to ensure stable crack growth, a novel analytical model of the four-point SENB specimen in fixed grip is derived...... and compared with numerical models. Model results show that the specimen should be short and thick, and the start-crack length should be deep for the crack to propagate stable towards the bi-material interface. Observations from experimental tests of four-point SENB specimens with different start-crack lengths...

  19. Combined effect of matrix cracking and stress-free edge on delamination

    Science.gov (United States)

    Salpekar, S. A.; Obrien, T. K.

    1990-01-01

    The effect of the stress-free edge on the growth of local delaminations initiating from a matrix crack in (0 sub 2/90 sub 4) sub s and (+ or - 45.90 sub 4) sub s glass epoxy laminates is investigated using 3-D finite element analysis. The presence of high interlaminar normal stresses at the intersection (corner) of the matrix crack with the stress-free edge, suggests that a mode I delamination may initiate at the corners. The strain energy release rates (G) were calculated by modeling a uniform through-width delamination and two inclined delaminations at 10.6 deg and 45 deg to the matrix crack. All components of G have high values near the free edges. The mode I component of G is high at small delamination length and becomes zero for a delamination length of one-ply thickness. The total G values near the free edge agreed well with previously derived closed form solution. The quasi-3D solutions agreed well with the 3-D interior solutions.

  20. Buckling Analysis of Edge Cracked Sandwich Plate

    Directory of Open Access Journals (Sweden)

    Rasha Mohammed Hussein

    2016-07-01

    Full Text Available This work presents mainly the buckling load of sandwich plates with or without crack for different cases. The buckling loads are analyzed experimentally and numerically by using ANSYS 15. The experimental investigation was to fabricate the cracked sandwich plate from stainless steel and PVC to find mechanical properties of stainless steel and PVC such as young modulus. The buckling load for different aspect ratio, crack length, cracked location and plate without crack found. The experimental results were compared with that found from ANSYS program. Present of crack is decreased the buckling load and that depends on crack size, crack location and aspect ratio.

  1. Mode I and mixed mode crack-tip fields in strain gradient plasticity

    DEFF Research Database (Denmark)

    Goutianos, Stergios

    2011-01-01

    Strain gradients develop near the crack-tip of Mode I or mixed mode cracks. A finite strain version of the phenomenological strain gradient plasticity theory of Fleck–Hutchinson (2001) is used here to quantify the effect of the material length scales on the crack-tip stress field for a sharp...... stationary crack under Mode I and mixed mode loading. It is found that for material length scales much smaller than the scale of the deformation gradients, the predictions converge to conventional elastic–plastic solutions. For length scales sufficiently large, the predictions converge to elastic solutions....... Thus, the range of length scales over which a strain gradient plasticity model is necessary is identified. The role of each of the three material length scales, incorporated in the multiple length scale theory, in altering the near-tip stress field is systematically studied in order to quantify...

  2. Concrete Crack Identification Using a UAV Incorporating Hybrid Image Processing.

    Science.gov (United States)

    Kim, Hyunjun; Lee, Junhwa; Ahn, Eunjong; Cho, Soojin; Shin, Myoungsu; Sim, Sung-Han

    2017-09-07

    Crack assessment is an essential process in the maintenance of concrete structures. In general, concrete cracks are inspected by manual visual observation of the surface, which is intrinsically subjective as it depends on the experience of inspectors. Further, it is time-consuming, expensive, and often unsafe when inaccessible structural members are to be assessed. Unmanned aerial vehicle (UAV) technologies combined with digital image processing have recently been applied to crack assessment to overcome the drawbacks of manual visual inspection. However, identification of crack information in terms of width and length has not been fully explored in the UAV-based applications, because of the absence of distance measurement and tailored image processing. This paper presents a crack identification strategy that combines hybrid image processing with UAV technology. Equipped with a camera, an ultrasonic displacement sensor, and a WiFi module, the system provides the image of cracks and the associated working distance from a target structure on demand. The obtained information is subsequently processed by hybrid image binarization to estimate the crack width accurately while minimizing the loss of the crack length information. The proposed system has shown to successfully measure cracks thicker than 0.1 mm with the maximum length estimation error of 7.3%.

  3. Tensile cracks in creeping solids

    International Nuclear Information System (INIS)

    Riedel, H.; Rice, J.R.

    1979-02-01

    The loading parameter determining the stress and strain fields near a crack tip, and thereby the growth of the crack, under creep conditions is discussed. Relevant loading parameters considered are the stress intensity factor K/sub I/, the path-independent integral C*, and the net section stress sigma/sub net/. The material behavior is modelled as elastic-nonlinear viscous where the nonlinear term describes power law creep. At the time t = 0 load is applied to the cracked specimen, and in the first instant the stress distribution is elastic. Subsequently, creep deformation relaxes the initial stress concentration at the crack tip, and creep strains develop rapidly near the crack tip. These processes may be analytically described by self-similar solutions for short times t. Small scale yielding may be defined. In creep problems, this means that elastic strains dominate almost everywhere except in a small creep zone which grows around the crack tip. If crack growth ensues while the creep zone is still small compared with the crack length and the specimen size, the stress intensity factor governs crack growth behavior. If the calculated creep zone becomes larger than the specimen size, the stresses become finally time-independent and the elastic strain rates can be neglected. In this case, the stress field is the same as in the fully-plastic limit of power law hardening plasticity. The loading parameter which determines the near tip fields uniquely is then the path-independent integral C*.K/sub I/ and C* characterize opposite limiting cases. The case applied in a given situation is decided by comparing the creep zone size with the specimen size and the crack length. Besides several methods of estimating the creep zone size, a convenient expression for a characteristic time is derived, which characterizes the transition from small scale yielding to extensive creep of the whole specimen

  4. Applicability assessment of plug weld to ITER vacuum vessel by crack propagation analysis

    International Nuclear Information System (INIS)

    Ohmori, Junji; Nakahira, Masataka; Takeda, Nobukazu; Shibanuma, Kiyoshi; Sago, Hiromi; Onozuka, Masanori

    2006-03-01

    In order to improve the fabricability of the vacuum vessel (VV) of International Thermonuclear Experimental Reactor (ITER), applicability of plug weld between VV outer shell and stiffening ribs/blanket support housings has been assessed using crack propagation analysis for the plug weld. The ITER VV is a double-wall structure of inner and outer shells with ribs and housings between the shells. For the fabrication of VV, ribs and housings are welded to outer shell after welding to inner shell. A lot of weld grooves should be adjusted for welding outer shell. The plug weld is that outer shells with slit at the weld region are set on ribs/housings then outer shells are welded to them by filling the slits with weld metal. The plug weld can allow larger tolerance of weld groove gap than ordinary butt weld. However, un-welded lengths parallel to outer sell surface remain in the plug weld region. It is necessary to evaluate the allowable un-welded length to apply the plug weld to ITER VV fabrication. For the assessment, the allowable un-welded lengths have been calculated by crack propagation analyses for load conditions, conservatively assuming the un-welded region is a crack. In the analyses, firstly allowable crack lengths are calculated from the stresses of the weld region. Then assuming initial crack length, crack propagation is calculated during operation period. Allowable initial crack lengths are determined on the condition that the propagated cracks should not exceed the allowable crack lengths. The analyses have been carried out for typical inboard straight region and inboard upper curved region with the maximum housing stress. The allowable initial cracks of ribs are estimated to be 8.8mm and 38mm for the rib and the housing, respectively, considering inspection error of 4.4mm. Plug weld between outer shell and ribs/housings could be applicable. (author)

  5. A proposal for unification of fatigue crack growth law

    Science.gov (United States)

    Kobelev, V.

    2017-05-01

    In the present paper, the new fractional-differential dependences of cycles to failure for a given initial crack length upon the stress amplitude in the linear fracture approach are proposed. The anticipated unified propagation function describes the infinitesimal crack length growths per increasing number of load cycles, supposing that the load ratio remains constant over the load history. Two unification fractional-differential functions with different number of fitting parameters are proposed. An alternative, threshold formulations for the fractional-differential propagation functions are suggested. The mean stress dependence is the immediate consequence from the considered laws. The corresponding formulas for crack length over the number of cycles are derived in closed form.

  6. Effects of the Length of Stay on the Cost of Total Knee and Total Hip Arthroplasty from 2002 to 2013.

    Science.gov (United States)

    Molloy, Ilda B; Martin, Brook I; Moschetti, Wayne E; Jevsevar, David S

    2017-03-01

    Utilization of total knee and hip arthroplasty has greatly increased in the past decade in the United States; these are among the most expensive procedures in patients with Medicare. Advances in surgical techniques, anesthesia, and care pathways decrease hospital length of stay. We examined how trends in hospital cost were altered by decreases in length of stay. Procedure, demographic, and economic data were collected on 6.4 million admissions for total knee arthroplasty and 2.8 million admissions for total hip arthroplasty from 2002 to 2013 using the National (Nationwide) Inpatient Sample, a component of the Healthcare Cost and Utilization Project. Trends in mean hospital costs and their association with length of stay were estimated using inflation-adjusted, survey-weighted generalized linear regression models, controlling for patient demographic characteristics and comorbidity. From 2002 to 2013, the length of stay decreased from a mean time of 4.06 to 2.97 days for total knee arthroplasty and from 4.06 to 2.75 days for total hip arthroplasty. During the same time period, the mean hospital cost for total knee arthroplasty increased from $14,988 (95% confidence interval [CI], $14,927 to $15,049) in 2002 to $22,837 (95% CI, $22,765 to $22,910) in 2013 (an overall increase of $7,849 or 52.4%). The mean hospital cost for total hip arthroplasty increased from $15,792 (95% CI, $15,706 to $15,878) in 2002 to $23,650 (95% CI, $23,544 to $23,755) in 2013 (an increase of $7,858 or 49.8%). If length of stay were set at the 2002 mean, the growth in cost for total knee arthroplasty would have been 70.8% instead of 52.4% as observed, and the growth in cost for total hip arthroplasty would have been 67.4% instead of 49.8% as observed. Hospital costs for joint replacement increased from 2002 to 2013, but were attenuated by reducing inpatient length of stay. With demographic characteristics showing an upward trend in the utilization of joint arthroplasty, including a shift

  7. Brutal crack propagation in dynamic fracture: industrial application to the length of the crack arrest

    International Nuclear Information System (INIS)

    Dumouchel, P.E.

    2008-03-01

    This research thesis aims at understanding and analysing some mechanisms involved in the dynamic failure under various loadings which are notably present in industrial environment, and more particularly in some parts of EDF's plants where networks of micro-cracks may steadily grow: heterogeneous zones, defects under coating. The author presents a simplified model based on the de-bonding of a film to understand the mechanisms of a sudden failure under a quasi-static loading. He develops a similar model to explore the influence of a defect on crack propagation under a quasi-static loading, and then under a sudden loading. This model is then generalized to the case of several defects, and more particularly very small defects. Finally, the author gives a numerical interpretation of a sudden propagation under quasi-static loading

  8. Indentation damage and crack repair in human enamel.

    Science.gov (United States)

    Rivera, C; Arola, D; Ossa, A

    2013-05-01

    Tooth enamel is the hardest and most highly mineralized tissue in the human body. While there have been a number of studies aimed at understanding the hardness and crack growth resistance behavior of this tissue, no study has evaluated if cracks in this tissue undergo repair. In this investigation the crack repair characteristics of young human enamel were evaluated as a function of patient gender and as a function of the distance from the Dentin Enamel Junction (DEJ). Cracks were introduced via microindentation along the prism direction and evaluated as a function of time after the indentation. Microscopic observations indicated that the repair of cracks began immediately after crack initiation and reaches saturation after approximately 48 h. During this process he crack length decreased up to 10% of the initial length, and the largest degree of reduction occurred in the deep enamel, nearest the DEJ. In addition, it was found that the degree of repair was significantly greater in the enamel of female patients. Copyright © 2013 Elsevier Ltd. All rights reserved.

  9. Thermally-Induced Crack Evaluation in H13 Tool Steel

    Directory of Open Access Journals (Sweden)

    Hassan Abdulrssoul Abdulhadi

    2017-11-01

    Full Text Available This study reported the effect of thermal wear on cylindrical tool steel (AISI H13 under aluminum die-casting conditions. The AISIH13 steels were immersed in the molten aluminum alloy at 700 °C before water-quenching at room temperature. The process involved an alternating heating and cooling of each sample for a period of 24 s. The design of the immersion test apparatus stylistically simulated aluminum alloy dies casting conditions. The testing phase was performed at 1850, 3000, and 5000 cycles. The samples were subjected to visual inspection after each phase of testing, before being examined for metallographic studies, surface crack measurement, and hardness characteristics. Furthermore, the samples were segmented and examined under optical and Scanning Electron Microscopy (SEM. The areas around the crack zones were additionally examined under Energy Dispersive X-ray Spectroscopy (EDXS. The crack’s maximum length and Vickers hardness profiles were obtained; and from the metallographic study, an increase in the number of cycles during the testing phase resulted in an increase in the surface crack formation; suggesting an increase in the thermal stress at higher cycle numbers. The crack length of Region I (spherically shaped was about 47 to 127 µm, with a high oxygen content that was analyzed within 140 µm from the surface of the sample. At 700 °C, there is a formation of aluminum oxides, which was in contact with the surface of the H13 sample. These stresses propagate the thermal wear crack length into the tool material of spherically shaped Region I and cylindrically shape Region II, while hardness parameters presented a different observation. The crack length of Region I was about 32% higher than the crack length of Region II.

  10. Crack propagation and arrest simulation of X90 gas pipe

    International Nuclear Information System (INIS)

    Yang, Fengping; Huo, Chunyong; Luo, Jinheng; Li, He; Li, Yang

    2017-01-01

    To determine whether X90 steel pipe has enough crack arrest toughness or not, a damage model was suggested as crack arrest criterion with material parameters of plastic uniform percentage elongation and damage strain energy per volume. Fracture characteristic length which characterizes fracture zone size was suggested to be the largest mesh size on expected cracking path. Plastic uniform percentage elongation, damage strain energy per volume and fracture characteristic length of X90 were obtained by five kinds of tensile tests. Based on this criterion, a length of 24 m, Φ1219 × 16.3 mm pipe segment model with 12 MPa internal gas pressure was built and computed with fluid-structure coupling method in ABAQUS. Ideal gas state equation was used to describe lean gas behavior. Euler grid was used to mesh gas zone inside the pipe while Lagrangian shell element was used to mesh pipe. Crack propagation speed and gas decompression speed were got after computation. The result shows that, when plastic uniform percentage elongation is equal to 0.054 and damage strain energy per volume is equal to 0.64 J/mm"3, crack propagation speed is less than gas decompression speed, which means the simulated X90 gas pipe with 12 MPa internal pressure can arrest cracking itself. - Highlights: • A damage model was suggested as crack arrest criterion. • Plastic uniform elongation and damage strain energy density are material parameters. • Fracture characteristic length is suggested to be largest mesh size in cracking path. • Crack propagating simulation with coupling of pipe and gas was realized in ABAQUS. • A Chinese X90 steel pipe with 12 MPa internal pressure can arrest cracking itself.

  11. Correlation of eddy current responses between fatigue cracks and electrical-discharge-machining notches

    Science.gov (United States)

    Seo, Sukho; Choi, Gyudong; Eom, Tae Jhoun; Lee, Bokwon; Lee, Soo Yeol

    2017-07-01

    The eddy current responses of Electrical Discharge Machining (EDM) notches and fatigue cracks are directly compared to verify the reliability of eddy current inspection. The fatigue crack growth tests using a constant load range control mode were conducted to obtain a variety of edge crack sizes, ranging from 0.9 to 6.6 mm for Al alloy and from 0.1 to 3 mm for Ti alloy. EDM notch specimens of Al and Ti alloys were accordingly prepared in lengths similar to that of the fatigued specimen. The crack length was determined by optical microscope and scanning electron microscope. The eddy current responses between the EDM and fatigued specimens with varying notch/crack length were examined using probe sensors at (100-500) kHz and (1-2) MHz for Al and Ti alloys, respectively. The results show a significant difference in the eddy current signal between the two specimens, based on the correlation between the eddy current response and notch/crack length. This suggests that eddy current inspection using the EDM reference specimen is inaccurate in determining the precise crack size, unless the eddy current response data base is obtained from a fatigue-cracked specimen.

  12. Standard practice for fracture testing with surface-crack tension specimens

    CERN Document Server

    American Society for Testing and Materials. Philadelphia

    2003-01-01

    1.1 This practice covers the design, preparation, and testing of surface-crack tension (SCT) specimens. It relates specifically to testing under continuously increasing force and excludes cyclic and sustained loadings. The quantity determined is the residual strength of a specimen having a semielliptical or circular-segment fatigue crack in one surface. This value depends on the crack dimensions and the specimen thickness as well as the characteristics of the material. 1.2 Metallic materials that can be tested are not limited by strength, thickness, or toughness. However, tests of thick specimens of tough materials may require a tension test machine of extremely high capacity. The applicability of this practice to nonmetallic materials has not been determined. 1.3 This practice is limited to specimens having a uniform rectangular cross section in the test section. The test section width and length must be large with respect to the crack length. Crack depth and length should be chosen to suit the ultimate pu...

  13. Automatic measurement for monitoring crack growth with electric potential technique

    International Nuclear Information System (INIS)

    Nakajima, Nobuya; Kikuchi, Masaaki; Shima, Seishi

    1981-10-01

    In the study of fracture mechanics, it is one of the most important problems to monitor the crack growth phenomena. Recently, many experimental methods have been developed. In this report, the Direct Current (DC) potential method is employed for measuring the crack growth length in the pressuried high temperature water. The objective of the current investigation is to develop an experimental method to quantify the sensitivity of this method in the air environment using the Compact Tension (CT) specimen. The main results obtained are as follows: 1) It is ignored that the electrical potential changes with plastic deformation at the crack tip of the specimen. 2) Using the Reversible Direct Current (RDC) Method, the measurement system gives no effect on the electrical stability for a long time. 3) For the fatigue and statical crack growth length, good relation is observed between the crack length-to-specimen width ratio (a/W) and potential ratio (Va/Vo). (author)

  14. Crack diffusion coefficient - A candidate fracture toughness parameter for short fiber composites

    Science.gov (United States)

    Mull, M. A.; Chudnovsky, A.; Moet, A.

    1987-01-01

    In brittle matrix composites, crack propagation occurs along random trajectories reflecting the heterogeneous nature of the strength field. Considering the crack trajectory as a diffusive process, the 'crack diffusion coefficient' is introduced. From fatigue crack propagation experiments on a set of identical SEN polyester composite specimens, the variance of the crack tip position along the loading axis is found to be a linear function of the effective 'time'. The latter is taken as the effective crack length. The coefficient of proportionality between variance of the crack trajectory and the effective crack length defines the crack diffusion coefficient D which is found in the present study to be 0.165 mm. This parameter reflects the ability of the composite to deviate the crack from the energetically most efficient path and thus links fracture toughness to the microstructure.

  15. The fatigue life and fatigue-crack-through-thickness behavior of a surface-cracked plate, 3

    International Nuclear Information System (INIS)

    Nam, Ki-Woo; Matsui, Kentaro; Ando, Kotoji; Ogura, Nobukazu

    1989-01-01

    The LBB (leak-before-break) design is one of the most important subjects for the evaluation and the assurance of safety in pressure vessels, piping systems, LNG carriers and various other structures. In the LBB design, it is necessary to evaluate precisely the lifetime of steel plate. Furthermore, the change in crack shape that occurs during the propagation after through thickness is of paramount importance. For this reason, in a previous report, the authors proposed a simplified evaluation model for the stress intensity factor after cracking through thickness. Using this model, the crack propagation behavior, crack-opening displacement and crack shape change of surface-cracked smooth specimens and surface-cracked specimens with a stress concentration were evaluated quantitatively. The present study was also done to investigate the fatigue crack propagation behavior of surface cracks subjected to combined tensile and bending stress. Estimation of fatigue crack growth was done using the Newman-Raju formula before through thickness, and using formula (7) and (8) after through thickness. Crack length a r at just through thickness increases with increasing a bending stress. Calculated fatigue crack shape showed very good agreement with experimental one. It was also found that particular crack growth behavior and change in crack shape after cracking through thickness can be explained quantitatively using the K value based on Eqs. (7) and (8). (author)

  16. Salinity effects on the dynamics and patterns of desiccation cracks

    Science.gov (United States)

    Shokri, N.; Zhou, P.

    2012-12-01

    Cracking arising from desiccation is a ubiquitous phenomenon encountered in various industrial and geo-environmental applications including drying of clayey soil, cement, ceramics, gels, and many more colloidal suspensions. Presence of cracks in muddy sediments modifies the characteristics of the medium such as pore structure, porosity, and permeability which in turn influence various flow and transport processes. Thus it remains a topic of great interest in many disciplines to describe the dynamics of desiccation cracking under various boundary conditions. To this end, we conducted a comprehensive study to investigate effects of NaCl concentrations on cracking dynamics and patterns during desiccation of Bentonite. Mixtures of Bentonite and NaCl solutions were prepared with NaCl concentration varying from 2 to 10 percent in 0.5 percent increment (totally 17 configurations). The slurry was placed in a Petri dish mounted on a digital balance to record the evaporation dynamics. The atmospheric conditions were kept constant using an environmental chamber. An automatic camera was used to record the dynamics of macro-cracks (mm scale) at the surface of desiccating clay each minute. The obtained results illustrate the significant effects of salt concentration on the initiation, propagation, morphology and general dynamics of macro-cracks. We found that higher salt concentrations results in larger macro cracks' lengths attributed to the effects of NaCl on compressing the electric double layer of particles at increasing electrolyte concentrations which reduce considerably the repulsive forces among the particles and causing instability of the slurry and flocculation of the colloidal particles. Rheological measurements by means of a stress controlled rheometer revealed that the yield stress of the slurry decreases as NaCl concentration increases which may indicate aggregation of larger units in the slurry as a result of flocculation causing larger cracks' lengths due to

  17. The stability of growth of a through-wall circumferential crack in a cylindrical pipe subjected to bending deformation

    International Nuclear Information System (INIS)

    Smith, E.

    1987-01-01

    Tada, Paris and Gamble have used the tearing modulus approach to examine the stability of growth of a through-wall circumferential crack in a 304 stainless steel circular cylindrical pipe subject to bending deformation. They showed that crack growth is stable, in the sense that growth requires the rotation imposed at the pipe-ends to be increased, provided the pipe length is less than a critical length Lsub(c), which is given by their analysis. The Tada-Paris-Gamble analysis focuses on the question of the stability, or otherwise, of crack growth at the onset of crack extension. The analysis does not consider the possibilities that (a) instability might occur after some stable crack growth, and (b) arrest might occur after some unstable growth. A study of these aspects of the circumferential crack growth problem using the tearing modulus approach is precluded by the geometry dependence of the J-crack growth resistance curve. Consequently the present paper uses a crack tip opening angle criterion to describe crack growth, and thereby demonstrates that possibilities (a) and (b) should both occur, depending on the initial crack length and pipe length. In terms of relevance to the technologically important problem of cracking in Boiling Water Reactor piping, the important conclusion stemming from the paper's analysis is that stability of crack growth after the onset of crack extension is assured if the pipe length is less than a critical length L'sub(c). L'sub(c) is less than Lsub(c), the critical length relevant to the onset of crack extension, but it is still appreciably greater than the pipe run lengths in actual reactor piping systems, and safety against guillotine failure of a pipe is therefore generally assured. (author)

  18. Bridge Crack Detection Using Multi-Rotary Uav and Object-Base Image Analysis

    Science.gov (United States)

    Rau, J. Y.; Hsiao, K. W.; Jhan, J. P.; Wang, S. H.; Fang, W. C.; Wang, J. L.

    2017-08-01

    Bridge is an important infrastructure for human life. Thus, the bridge safety monitoring and maintaining is an important issue to the government. Conventionally, bridge inspection were conducted by human in-situ visual examination. This procedure sometimes require under bridge inspection vehicle or climbing under the bridge personally. Thus, its cost and risk is high as well as labor intensive and time consuming. Particularly, its documentation procedure is subjective without 3D spatial information. In order cope with these challenges, this paper propose the use of a multi-rotary UAV that equipped with a SONY A7r2 high resolution digital camera, 50 mm fixed focus length lens, 135 degrees up-down rotating gimbal. The target bridge contains three spans with a total of 60 meters long, 20 meters width and 8 meters height above the water level. In the end, we took about 10,000 images, but some of them were acquired by hand held method taken on the ground using a pole with 2-8 meters long. Those images were processed by Agisoft PhotoscanPro to obtain exterior and interior orientation parameters. A local coordinate system was defined by using 12 ground control points measured by a total station. After triangulation and camera self-calibration, the RMS of control points is less than 3 cm. A 3D CAD model that describe the bridge surface geometry was manually measured by PhotoscanPro. They were composed of planar polygons and will be used for searching related UAV images. Additionally, a photorealistic 3D model can be produced for 3D visualization. In order to detect cracks on the bridge surface, we utilize object-based image analysis (OBIA) technique to segment the image into objects. Later, we derive several object features, such as density, area/bounding box ratio, length/width ratio, length, etc. Then, we can setup a classification rule set to distinguish cracks. Further, we apply semi-global-matching (SGM) to obtain 3D crack information and based on image scale we

  19. BRIDGE CRACK DETECTION USING MULTI-ROTARY UAV AND OBJECT-BASE IMAGE ANALYSIS

    Directory of Open Access Journals (Sweden)

    J. Y. Rau

    2017-08-01

    Full Text Available Bridge is an important infrastructure for human life. Thus, the bridge safety monitoring and maintaining is an important issue to the government. Conventionally, bridge inspection were conducted by human in-situ visual examination. This procedure sometimes require under bridge inspection vehicle or climbing under the bridge personally. Thus, its cost and risk is high as well as labor intensive and time consuming. Particularly, its documentation procedure is subjective without 3D spatial information. In order cope with these challenges, this paper propose the use of a multi-rotary UAV that equipped with a SONY A7r2 high resolution digital camera, 50 mm fixed focus length lens, 135 degrees up-down rotating gimbal. The target bridge contains three spans with a total of 60 meters long, 20 meters width and 8 meters height above the water level. In the end, we took about 10,000 images, but some of them were acquired by hand held method taken on the ground using a pole with 2–8 meters long. Those images were processed by Agisoft PhotoscanPro to obtain exterior and interior orientation parameters. A local coordinate system was defined by using 12 ground control points measured by a total station. After triangulation and camera self-calibration, the RMS of control points is less than 3 cm. A 3D CAD model that describe the bridge surface geometry was manually measured by PhotoscanPro. They were composed of planar polygons and will be used for searching related UAV images. Additionally, a photorealistic 3D model can be produced for 3D visualization. In order to detect cracks on the bridge surface, we utilize object-based image analysis (OBIA technique to segment the image into objects. Later, we derive several object features, such as density, area/bounding box ratio, length/width ratio, length, etc. Then, we can setup a classification rule set to distinguish cracks. Further, we apply semi-global-matching (SGM to obtain 3D crack information and based

  20. Reducing Length of Stay in Total Joint Arthroplasty Care.

    Science.gov (United States)

    Walters, Megan; Chambers, Monique C; Sayeed, Zain; Anoushiravani, Afshin A; El-Othmani, Mouhanad M; Saleh, Khaled J

    2016-10-01

    As health care reforms continue to improve quality of care, significant emphasis will be placed on evaluation of orthopedic patient outcomes. Total joint arthroplasty (TJA) has a proven track record of enhancing patient quality of life and are easily replicable. The outcomes of these procedures serve as a measure of health care initiative success. Specifically, length of stay, will be targeted as a marker of quality of surgical care delivered to TJA patients. Within this review, we will discuss preoperative and postoperative methods by which orthopedic surgeons may enhance TJA outcomes and effectively reduce length of stay. Copyright © 2016 Elsevier Inc. All rights reserved.

  1. Vibration analysis of partially cracked plate submerged in fluid

    Science.gov (United States)

    Soni, Shashank; Jain, N. K.; Joshi, P. V.

    2018-01-01

    The present work proposes an analytical model for vibration analysis of partially cracked rectangular plates coupled with fluid medium. The governing equation of motion for the isotropic plate based on the classical plate theory is modified to accommodate a part through continuous line crack according to simplified line spring model. The influence of surrounding fluid medium is incorporated in the governing equation in the form of inertia effects based on velocity potential function and Bernoulli's equations. Both partially and totally submerged plate configurations are considered. The governing equation also considers the in-plane stretching due to lateral deflection in the form of in-plane forces which introduces geometric non-linearity into the system. The fundamental frequencies are evaluated by expressing the lateral deflection in terms of modal functions. The assessment of the present results is carried out for intact submerged plate as to the best of the author's knowledge the literature lacks in analytical results for submerged cracked plates. New results for fundamental frequencies are presented as affected by crack length, fluid level, fluid density and immersed depth of plate. By employing the method of multiple scales, the frequency response and peak amplitude of the cracked structure is analyzed. The non-linear frequency response curves show the phenomenon of bending hardening or softening and the effect of fluid dynamic pressure on the response of the cracked plate.

  2. Amplitude-independent flaw length determination using differential eddy current

    Science.gov (United States)

    Shell, E.

    2013-01-01

    Military engine component manufacturers typically specify the eddy current (EC) inspection requirements as a crack length or depth with the assumption that the cracks in both the test specimens and inspected component are of a similar fixed aspect ratio. However, differential EC response amplitude is dependent on the area of the crack face, not the length or depth. Additionally, due to complex stresses, in-service cracks do not always grow in the assumed manner. It would be advantageous to use more of the information contained in the EC data to better determine the full profile of cracks independent of the fixed aspect ratio amplitude response curve. A specimen with narrow width notches is used to mimic cracks of varying aspect ratios in a controllable manner. The specimen notches have aspect ratios that vary from 1:1 to 10:1. Analysis routines have been developed using the shape of the EC response signals that can determine the length of a surface flaw of common orientations without use of the amplitude of the signal or any supporting traditional probability of detection basis. Combined with the relationship between signal amplitude and area, the depth of the flaw can also be calculated.

  3. Crack propagation on spherical pressure vessels

    International Nuclear Information System (INIS)

    Lebey, J.; Roche, R.

    1975-01-01

    The risk presented by a crack on a pressure vessel built with a ductile steel cannot be well evaluated by simple application of the rules of Linear Elastic Fracture Mechanics, which only apply to brittle materials. Tests were carried out on spherical vessels of three different scales built with the same steel. Cracks of different length were machined through the vessel wall. From the results obtained, crack initiation stress (beginning of stable propagation) and instable propagation stress may be plotted against the lengths of these cracks. For small and medium size, subject to ductile fracture, the resulting curves are identical, and may be used for ductile fracture prediction. Brittle rupture was observed on larger vessels and crack propagation occurred at lower stress level. Preceedings curves are not usable for fracture analysis. Ultimate pressure can be computed with a good accuracy by using equivalent energy toughness, Ksub(1cd), characteristic of the metal plates. Satisfactory measurements have been obtained on thin samples. The risks of brittle fracture may then judged by comparing Ksub(1cd) with the calculated K 1 value, in which corrections for vessel shape are taken into account. It is thus possible to establish the bursting pressure of cracked spherical vessels, with the help of two rules, one for brittle fracture, the other for ductile instability. A practical method is proposed on the basis of the work reported here

  4. Burst Pressure Prediction of Multiple Cracks in Pipelines

    International Nuclear Information System (INIS)

    Razak, N A; Alang, N A; Murad, M A

    2013-01-01

    Available industrial code such as ASME B1G, modified ASME B1G and DNV RP-F101 to assess pipeline defects appear more conservative for multiple crack like- defects than single crack-like defects. Thus, this paper presents burst pressure prediction of pipe with multiple cracks like defects. A finite element model was developed and the burst pressure prediction was compared with the available code. The model was used to investigate the effect of the distance between the cracks and the crack length. The coalescence diagram was also developed to evaluate the burst pressure of the multiple cracks. It was found as the distance between crack increases, the interaction effect comes to fade away and multiple cracks behave like two independent single cracks

  5. Total Path Length and Number of Terminal Nodes for Decision Trees

    KAUST Repository

    Hussain, Shahid

    2014-09-13

    This paper presents a new tool for study of relationships between total path length (average depth) and number of terminal nodes for decision trees. These relationships are important from the point of view of optimization of decision trees. In this particular case of total path length and number of terminal nodes, the relationships between these two cost functions are closely related with space-time trade-off. In addition to algorithm to compute the relationships, the paper also presents results of experiments with datasets from UCI ML Repository1. These experiments show how two cost functions behave for a given decision table and the resulting plots show the Pareto frontier or Pareto set of optimal points. Furthermore, in some cases this Pareto frontier is a singleton showing the total optimality of decision trees for the given decision table.

  6. Role of prism decussation on fatigue crack growth and fracture of human enamel.

    Science.gov (United States)

    Bajaj, Devendra; Arola, Dwayne

    2009-10-01

    The role of prism decussation on the crack growth resistance of human enamel is evaluated. Miniature inset compact tension (CT) specimens embodying a section of cuspal enamel were subjected to Mode I cyclic or monotonic loads. Cracks were grown in either the forward (from outer enamel inwards) or reverse (from inner enamel outwards) direction and the responses were compared quantitatively. Results showed that the outer enamel exhibits lower resistance to the inception and growth of cracks. Regardless of the growth direction, the near-threshold region of cyclic extension was typical of "short crack" behavior (i.e. deceleration of growth with an increase in crack length). Cyclic crack growth was more stable in the forward direction and occurred over twice the spatial distance achieved in the reverse direction. In response to the monotonic loads, a rising R-curve response was exhibited by growth in the forward direction only. The total energy absorbed in fracture for the forward direction was more than three times that in the reverse. The rise in crack growth resistance was largely attributed to a combination of mechanisms that included crack bridging, crack bifurcation and crack curving, which were induced by decussation in the inner enamel. An analysis of the responses distinguished that the microstructure of enamel appears optimized for resisting crack growth initiating from damage at the tooth's surface.

  7. VALIDATION OF CRACK INTERACTION LIMIT MODEL FOR PARALLEL EDGE CRACKS USING TWO-DIMENSIONAL FINITE ELEMENT ANALYSIS

    Directory of Open Access Journals (Sweden)

    R. Daud

    2013-06-01

    Full Text Available Shielding interaction effects of two parallel edge cracks in finite thickness plates subjected to remote tension load is analyzed using a developed finite element analysis program. In the present study, the crack interaction limit is evaluated based on the fitness of service (FFS code, and focus is given to the weak crack interaction region as the crack interval exceeds the length of cracks (b > a. Crack interaction factors are evaluated based on stress intensity factors (SIFs for Mode I SIFs using a displacement extrapolation technique. Parametric studies involved a wide range of crack-to-width (0.05 ≤ a/W ≤ 0.5 and crack interval ratios (b/a > 1. For validation, crack interaction factors are compared with single edge crack SIFs as a state of zero interaction. Within the considered range of parameters, the proposed numerical evaluation used to predict the crack interaction factor reduces the error of existing analytical solution from 1.92% to 0.97% at higher a/W. In reference to FFS codes, the small discrepancy in the prediction of the crack interaction factor validates the reliability of the numerical model to predict crack interaction limits under shielding interaction effects. In conclusion, the numerical model gave a successful prediction in estimating the crack interaction limit, which can be used as a reference for the shielding orientation of other cracks.

  8. Multispecimen fatigue crack propagation testing

    International Nuclear Information System (INIS)

    Ermi, A.M.; Bauer, R.E.; Chin, B.A.; Straalsund, J.L.

    1981-01-01

    Chains of miniature center-cracked-tension specimens were tested on a conventional testing machine and on a prototypic in-reactor fatigue machine as part of the fusion reactor materials alloy development program. Annealed and 20 percent cold-worked 316 stainless steel specimens were cycled under various conditions of temperature, frequency, stress ratio and chain length. Crack growth rates determined from multispecimen visual measurements and from an electrical potential technique were consistent with those obtained by conventional test methods. Results demonstrate that multispecimen chain testing is a valid method of obtaining fatigue crack propagation information for alloy development. 8 refs

  9. Effects of Crack Measurement Methods on The Determination of Fracture Toughness of IG-110 Isotropic Graphite

    International Nuclear Information System (INIS)

    Chi, Se Hwan; Kim, Dae Jong; Jang, Chang Heui

    2010-02-01

    This report represents experimental data on the differences in the fracture toughness values due to different crack length measurement methods, i.e. direct current potential drop method (DCPD), traveling microscope method (TM), and dye penetration method (DP). SENB specimens made of IG-11 fine grained isotropic graphite (specimen size: 200(L) x 20(W) x 15(B) mm 3 ) were used. Results on crack length estimation showed that the TM and the DP methods resulted in similar crack length changing behaviors, and the crack length estimated by DCPD was the shortest. Comparisons of crack growth resistance curves (K R curves) showed that the DCPD showed the lowest and a decreasing K R curve with a crack extension. Both the curves from TM and DP showed increasing K R curves with a crack extension, but the curve from DP was unstable. The K R curve estimated from TM appeared to be the most stable one

  10. Ductile fracture of circumferentially cracked type-304 stainless steel pipes in tension

    Energy Technology Data Exchange (ETDEWEB)

    Zahoor, A.; Norris, D.M.

    1984-11-01

    Circumferentially cracked pipes subjected to tensile load were analyzed for finite length and constant depth part-through cracks located at the inside of the pipe wall. The analysis postulated loads sufficient to cause net-section yielding of the flawed section. It was demonstrated that a propensity for predominantly radial growth exists for part-through cracks loaded in tension. This result is similar to the result for bend loading, except that bend loading causes more favorable conditions for wall breakthrough than tension loading. Numerical results were developed for 4-in. and 24-in-dia pipes. Safety margins for displacement controlled loads were described by a safety assessment diagram. This diagram defines a curve delineating leak from fracture in a space of nondimensional crack length and crack depth. 4-india schedule 80 Type-304 stainless steel pipes with length to radius ratio (L/R) of up to 100 exhibited leak-before-break behavior.

  11. Ductile fracture of circumferentially cracked type-304 stainless steel pipes in tension

    International Nuclear Information System (INIS)

    Zahoor, A.; Norris, D.M.

    1984-01-01

    Circumferentially cracked pipes subjected to tensile load were analyzed for finite length and constant depth part-through cracks located at the inside of the pipe wall. The analysis postulated loads sufficient to cause net-section yielding of the flawed section. It was demonstrated that a propensity for predominantly radial growth exists for part-through cracks loaded in tension. This result is similar to the result for bend loading, except that bend loading causes more favorable conditions for wall breakthrough than tension loading. Numerical results were developed for 4-in. and 24-in-dia pipes. Safety margins for displacement controlled loads were described by a safety assessment diagram. This diagram defines a curve delineating leak from fracture in a space of nondimensional crack length and crack depth. 4-india schedule 80 Type-304 stainless steel pipes with length to radius ratio (L/R) of up to 100 exhibited leak-before-break behavior

  12. Sub-10-micrometer toughening and crack tip toughness of dental enamel

    OpenAIRE

    Ang, Siang Fung; Schulz, Anja; Pacher Fernandes, Rodrigo; Schneider, Gerold A.

    2011-01-01

    In previous studies, enamel showed indications to occlude small cracks in-vivo and exhibited R-curve behaviors for bigger cracks ex-vivo. This study quantifies the crack tip toughness (KI0, KIII0), the crack closure stress and the cohesive zone size at the crack tip of enamel and investigates the toughening mechanisms near the crack tip down to the length scale of a single enamel crystallite. The crack-opening-displacement (COD) profile of cracks induced by Vickers indents on mature bovine en...

  13. Incidence of apical root cracks and apical dentinal detachments after canal preparation with hand and rotary files at different instrumentation lengths.

    Science.gov (United States)

    Liu, Rui; Kaiwar, Anjali; Shemesh, Hagay; Wesselink, Paul R; Hou, Benxiang; Wu, Min-Kai

    2013-01-01

    The aim of this study was to compare the incidence of apical root cracks and dentinal detachments after canal preparation with hand and rotary files at different instrumentation lengths. Two hundred forty mandibular incisors were mounted in resin blocks with simulated periodontal ligaments, and the apex was exposed. The root canals were instrumented with rotary and hand files, namely K3, ProTaper, and nickel-titanium Flex K files to the major apical foramen (AF), short AF, or beyond AF. Digital images of the apical surface of every tooth were taken during the apical enlargement at each file change. Development of dentinal defects was determined by comparing these images with the baseline image. Multinomial logistic regression test was performed to identify influencing factors. Apical crack developed in 1 of 80 teeth (1.3%) with hand files and 31 of 160 teeth (19.4%) with rotary files. Apical dentinal detachment developed in 2 of 80 teeth (2.5%) with hand files and 35 of 160 teeth (21.9%) with rotary files. Instrumentation with rotary files terminated 2 mm short of AF and did not cause any cracks. Significantly less cracks and detachments occurred when instrumentation with rotary files was terminated short of AF, as compared with that terminated at or beyond AF (P hand instruments; instrumentation short of AF reduced the risk of dentinal defects. Copyright © 2013 American Association of Endodontists. Published by Elsevier Inc. All rights reserved.

  14. Compressive failure with interacting cracks

    International Nuclear Information System (INIS)

    Yang Guoping; Liu Xila

    1993-01-01

    The failure processes in concrete and other brittle materials are just the results of the propagation, coalescence and interaction of many preexisting microcracks or voids. To understand the real behaviour of the brittle materials, it is necessary to bridge the gap from the relatively matured one crack behaviour to the stochastically distributed imperfections, that is, to concern the crack propagation and interaction of microscopic mechanism with macroscopic parameters of brittle materials. Brittle failure in compression has been studied theoretically by Horii and Nemat-Nasser (1986), in which a closed solution was obtained for a preexisting flaw or some special regular flaws. Zaitsev and Wittmann (1981) published a paper on crack propagation in compression, which is so-called numerical concrete, but they did not take account of the interaction among the microcracks. As for the modelling of the influence of crack interaction on fracture parameters, many studies have also been reported. Up till now, some researcher are working on crack interaction considering the ratios of SIFs with and without consideration of the interaction influences, there exist amplifying or shielding effects of crack interaction which are depending on the relative positions of these microcracks. The present paper attempts to simulate the whole failure process of brittle specimen in compression, which includes the complicated coupling effects between the interaction and propagation of randomly distributed or other typical microcrack configurations step by step. The lengths, orientations and positions of microcracks are all taken as random variables. The crack interaction among many preexisting random microcracks is evaluated with the help of a simple interaction matrix (Yang and Liu, 1991). For the subcritically stable propagation of microcracks in mixed mode fracture, fairly known maximum hoop stress criterion is adopted to compute branching lengths and directions at each tip of the crack

  15. Size-effects at a crack-tip interacting with a number of voids

    DEFF Research Database (Denmark)

    Tvergaard, Viggo; Niordson, Christian Frithiof

    2008-01-01

    A strain gradient plasticity theory is used to analyse the growth of discretely represented voids in front of a blunting crack tip, in order to study the influence of size effects on two competing mechanisms of crack growth. For a very small void volume fraction the crack tip tends to interact...... of the characteristic material length relative to the initial void radius. For a case showing the multiple void mechanism, it is found that the effect of the material length can change the behaviour towards the void by void mechanism. A material model with three characteristic length scales is compared with a one...

  16. Dynamic crack growth in a nonlocal progressively cavitating solid

    DEFF Research Database (Denmark)

    Needleman, A.; Tvergaard, Viggo

    1998-01-01

    Dynamic crack growth is analyzed numerically using a nonlocal constitutive formulation for a porous ductile material. The delocalization relates to the void growth and coalescence mechanism and is incorporated in terms of an integral condition on the rate of increase of the void volume fraction....... The material is modeled as elastic-viscoplastic with the thermal softening due to adiabatic heating accounted for. Finite element computations are carried our for edge cracked specimens subject to tensile impact loading. Two values of the material characteristic length and two finite-element discretizations...... are used in most computations. The effect of the material characteristic length on the crack growth behavior and on the mesh sensitivity of the results is considered. For comparison purposes, results are also obtained For the corresponding local constitutive relation. The crack growth resistance is found...

  17. Universal Shapes formed by Interacting Cracks

    Science.gov (United States)

    Fender, Melissa; Lechenault, Frederic; Daniels, Karen

    2011-03-01

    Brittle failure through multiple cracks occurs in a wide variety of contexts, from microscopic failures in dental enamel and cleaved silicon to geological faults and planetary ice crusts. In each of these situations, with complicated curvature and stress geometries, pairwise interactions between approaching cracks nonetheless produce characteristically curved fracture paths known in the geologic literature as en passant cracks. While the fragmentation of solids via many interacting cracks has seen wide investigation, less attention has been paid to the details of individual crack-crack interactions. We investigate the origins of this widely observed crack pattern using a rectangular elastic plate which is notched on each long side and then subjected to quasistatic uniaxial strain from the short side. The two cracks propagate along approximately straight paths until the pass each other, after which they curve and release a lenticular fragment. We find that, for materials with diverse mechanical properties, the shape of this fragment has an aspect ratio of 2:1, with the length scale set by the initial cracks offset s and the time scale set by the ratio of s to the pulling velocity. The cracks have a universal square root shape, which we understand by using a simple geometric model and the crack-crack interaction.

  18. Discrete Dislocation Plasticity Analysis of Cracks and Fracture

    NARCIS (Netherlands)

    Giessen, Erik van der; Pippan, R; Gumbsch, P

    2010-01-01

    Fracture in plastically deforming crystals involves several length scales for cleavage-like crack growth. The relevant length scales range from that of the macroscale object to the atomic scale, including the various microstructural length scales in between that are associated with, for example,

  19. Analysis of stress intensity factors for surface cracks in pre/post penetration

    International Nuclear Information System (INIS)

    Miyoshi, Toshiro; Yoshida, Yuichiro

    1988-01-01

    It is important to evaluate the penetration of surface cracks in a Leak-Before-Break analysis. Because the stress intensity factors for surface cracks in pre/post penetration had not yet been analyzed, the authors carried three-dimensional boundary element analyses in order to obtain them. First, the authors developed the technique of nodal breakdown appropriate for cracks with short ligament length in a two-dimensional boundary element analysis. Next, analyses of stress intensity factor for surface cracks in pre/post penetration were carried out using the technique of nodal breakdown for cracks with short ligament length and the three-dimensional boundary element code BEM 3 D which was designed for a supercomputer. (author)

  20. Crack turning in integrally stiffened aircraft structures

    Science.gov (United States)

    Pettit, Richard Glen

    resistance orthotropy---a second-order linear elastic method with a characteristic length parameter to incorporate T-stress/process-zone effects, and an elastic-plastic method that uses the Crack Tip Opening Displacement (CTOD) to determine the failure response. Together with a novel method for obtaining enhanced accuracy T-stress calculations, these methods are incorporated into an adaptive-mesh, finite-element fracture simulation code. A total of 43 fracture tests using symmetrically and asymmetrically loaded double cantilever beam specimens were run to develop crack turning parameters and compare predicted and observed crack paths.

  1. Possibility of crack propagation in first wall by cyclic electromagnetic

    International Nuclear Information System (INIS)

    Teramoto, T.; Saito, M.

    1998-01-01

    A strong electromagnetic force due to plasma disruption damages the structural integrity of fusion reactor components. If a crack is generated on disruption, this crack may propagate to a critical length by the iteration of disruption. In this study, electro-magneto-mechanical analysis is conducted to evaluate the crack behavior under various field conditions. The crack propagation life is estimated by the experimental fatigue data. (author)

  2. Simulation of fatigue crack growth under large scale yielding conditions

    Science.gov (United States)

    Schweizer, Christoph; Seifert, Thomas; Riedel, Hermann

    2010-07-01

    A simple mechanism based model for fatigue crack growth assumes a linear correlation between the cyclic crack-tip opening displacement (ΔCTOD) and the crack growth increment (da/dN). The objective of this work is to compare analytical estimates of ΔCTOD with results of numerical calculations under large scale yielding conditions and to verify the physical basis of the model by comparing the predicted and the measured evolution of the crack length in a 10%-chromium-steel. The material is described by a rate independent cyclic plasticity model with power-law hardening and Masing behavior. During the tension-going part of the cycle, nodes at the crack-tip are released such that the crack growth increment corresponds approximately to the crack-tip opening. The finite element analysis performed in ABAQUS is continued for so many cycles until a stabilized value of ΔCTOD is reached. The analytical model contains an interpolation formula for the J-integral, which is generalized to account for cyclic loading and crack closure. Both simulated and estimated ΔCTOD are reasonably consistent. The predicted crack length evolution is found to be in good agreement with the behavior of microcracks observed in a 10%-chromium steel.

  3. Stress-intensity factor equations for cracks in three-dimensional finite bodies

    Science.gov (United States)

    Newman, J. C., Jr.; Raju, I. S.

    1981-01-01

    Empirical stress intensity factor equations are presented for embedded elliptical cracks, semi-elliptical surface cracks, quarter-elliptical corner cracks, semi-elliptical surface cracks at a hole, and quarter-elliptical corner cracks at a hole in finite plates. The plates were subjected to remote tensile loading. Equations give stress intensity factors as a function of parametric angle, crack depth, crack length, plate thickness, and where applicable, hole radius. The stress intensity factors used to develop the equations were obtained from three dimensional finite element analyses of these crack configurations.

  4. A model-based approach to crack sizing with ultrasonic arrays.

    Science.gov (United States)

    Tant, Katherine M M; Mulholland, Anthony J; Gachagan, Anthony

    2015-05-01

    Ultrasonic phased array systems have become increasingly popular in the last 10 years as tools for flaw detection and characterization within the nondestructive testing industry. The existence and location of flaws can often be deduced via images generated from the data captured by these arrays. A factor common to these imaging techniques is the subjective thresholding required to estimate the size of the flaw. This paper puts forward an objective approach which employs a mathematical model. By exploiting the relationship between the width of the central lobe of the scattering matrix and the crack size, an analytical expression for the crack length is reached via the Born approximation. Conclusions are then drawn on the minimum resolvable crack length of the method and it is thus shown that the formula holds for subwavelength defects. An analytical expression for the error that arises from the discrete nature of the array is then derived and it is observed that the method becomes less sensitive to the discretization of the array as the distance between the flaw and array increases. The methodology is then extended and tested on experimental data collected from welded austenitic plates containing a lack-of-fusion crack of 6 mm length. An objective sizing matrix (OSM) is produced by assessing the similarity between the scattering matrices arising from experimentally collected data with those arising from the Born approximation over a range of crack lengths and frequencies. Initially, the global minimum of the OSM is taken as the objective estimation of the crack size, giving a measurement of 7 mm. This is improved upon by the adoption of a multifrequency averaging approach, with which an improved crack size estimation of 6.4 mm is obtained.

  5. Numerical Study of Corrosion Crack Opening

    DEFF Research Database (Denmark)

    Thoft-Christensen, Palle; Frandsen, Henrik Lund; Svensson, Staffan

    2008-01-01

    is proportional. More recently, the constant of proportionality, the so-called crack-corrosion index, has been studied further with respect to its dependence on the diameter of the reinforcement and the concrete cover. In the present paper the above-mentioned work is presented and extended with more realistic 3D......-models of the cracked concrete beam. The crack-corrosion index is evaluated for a variation of different parameters, i.e. bar diameter, concrete cover, crack length and type of corrosion product. This paper is an extended version of a paper by Thoft-Christensen et al. (2005) presented at the IFIP WG 7.5 Conference...... for the corrosion crack opening. Experiments and theoretical analysis by a numerical method, FEM, support that the relation between the reduction of the reinforcement bar diameter due to corrosion and the corresponding increase in crack width for a given time interval, measured on the surface of a concrete specimen...

  6. Evaluation of crack propagation of alloy 600 tube in high temperature water, (1)

    International Nuclear Information System (INIS)

    Hirano, Hideo; Kawamura, H.; Kawamura, Kohji; Matsubara, Masaaki

    1990-01-01

    This report describes the analysis of stress intensity factors at cracks in alloy 600 steam generator tubes. Based on the results of the analysis, IGA/SCC tests were carried out to examine the effect of stress intensity and water quality on the crack propagation rate. The main test result are as follows: (1) Hoop stress was caused by the pressure difference between the internal and external surface of the steam generator tube. The calculated hoop stress was about 7 kg/mm 2 . In addition, the temperature difference between the internal and external surface caused thermal stress. The thermal stress was about 10 kg/mm 2 at the external surface and the one at the internal surface was about -10 kg/mm 2 . Total stress at the external and internal surface was 17 kg/mm 2 and -3 kg/mm 2 , respectively. (2) The stress intensity factor at the crack tip increased with increasing crack length. For a long crack, the stress intensity factor decreased with increasing crack number. However, for a short crack, the stress intensity factor decreased little with increasing crack number. (3) Under high stress-intensity conditions, i.e. 40∼50 kg·mm -3/2 , the IGA/SCC test showed that IGA/SCC propagated in AVT and AVT/boric-acid solution at 320degC and 350degC. However, the propagation rate was low. (author)

  7. Total Path Length and Number of Terminal Nodes for Decision Trees

    KAUST Repository

    Hussain, Shahid

    2014-01-01

    This paper presents a new tool for study of relationships between total path length (average depth) and number of terminal nodes for decision trees. These relationships are important from the point of view of optimization of decision trees

  8. Online Bridge Crack Monitoring with Smart Film

    Directory of Open Access Journals (Sweden)

    Benniu Zhang

    2013-01-01

    Full Text Available Smart film crack monitoring method, which can be used for detecting initiation, length, width, shape, location, and propagation of cracks on real bridges, is proposed. Firstly, the fabrication of the smart film is developed. Then the feasibility of the method is analyzed and verified by the mechanical sensing character of the smart film under the two conditions of normal strain and crack initiation. Meanwhile, the coupling interference between parallel enameled wires of the smart film is discussed, and then low-frequency detecting signal and the custom communication protocol are used to decrease interference. On this basis, crack monitoring system with smart film is designed, where the collected crack data is sent to the remote monitoring center and the cracks are simulated and recurred. Finally, the monitoring system is applied to six bridges, and the effects are discussed.

  9. The diffusional growth of a grain boundary crack

    International Nuclear Information System (INIS)

    Puls, M.P.; Dutton, R.

    1977-10-01

    This report considers the possibility of high temperature rupture occurring by a grain boundary diffusional mechanism. It is assumed that a pre-existing, intergranular crack grows by loss of atoms from the crack tip to the grain boundary. Rupture occurs when the crack has grown to a critical length. A theoretical treatment of the kinetics of crack growth is presented and equations are derived for the crack velocity and time to rupture. A comparison is made with a previous theoretical model developed by Charles, together with rupture data obtained experimentally for the nickel-based alloy, Nimonic 80A. We conclude that experimental verification of the theoretical models requires a comparison with crack velocity data rather than time to rupture data. (author)

  10. Sub-10-micrometer toughening and crack tip toughness of dental enamel.

    Science.gov (United States)

    Ang, Siang Fung; Schulz, Anja; Pacher Fernandes, Rodrigo; Schneider, Gerold A

    2011-04-01

    In previous studies, enamel showed indications to occlude small cracks in-vivo and exhibited R-curve behaviors for bigger cracks ex-vivo. This study quantifies the crack tip's toughness (K(I0),K(III0)), the crack's closure stress and the cohesive zone size at the crack tip of enamel and investigates the toughening mechanisms near the crack tip down to the length scale of a single enamel crystallite. The crack-opening-displacement (COD) profile of cracks induced by Vickers indents on mature bovine enamel was studied using atomic force microscopy (AFM). The mode I crack tip toughness K(I0) of cracks along enamel rod boundaries and across enamel rods exhibit a similar range of values: K(I0,Ir)=0.5-1.6MPa m(0.5) (based on Irwin's 'near-field' solution) and K(I0,cz)=0.8-1.5MPa m(0.5) (based on the cohesive zone solution of the Dugdale-Muskhelishvili (DM) crack model). The mode III crack tip toughness K(III0,Ir) was computed as 0.02-0.15MPa m(0.5). The crack-closure stress at the crack tip was computed as 163-770 MPa with a cohesive zone length and width 1.6-10.1μm and 24-44 nm utilizing the cohesive zone solution. Toughening elements were observed under AFM and SEM: crack bridging due to protein ligament and hydroxyapatite fibres (micro- and nanometer scale) as well as microcracks were identified. Crown Copyright © 2010. Published by Elsevier Ltd. All rights reserved.

  11. Ultrasonic phased array with surface acoustic wave for imaging cracks

    Directory of Open Access Journals (Sweden)

    Yoshikazu Ohara

    2017-06-01

    Full Text Available To accurately measure crack lengths, we developed a real-time surface imaging method (SAW PA combining an ultrasonic phased array (PA with a surface acoustic wave (SAW. SAW PA using a Rayleigh wave with a high sensitivity to surface defects was implemented for contact testing using a wedge with the third critical angle that allows the Rayleigh wave to be generated. Here, to realize high sensitivity imaging, SAW PA was optimized in terms of the wedge and the imaging area. The improved SAW PA was experimentally demonstrated using a fatigue crack specimen made of an aluminum alloy. For further verification in more realistic specimens, SAW PA was applied to stainless-steel specimens with a fatigue crack and stress corrosion cracks (SCCs. The fatigue crack was visualized with a high signal-to-noise ratio (SNR and its length was measured with a high accuracy of better than 1 mm. The SCCs generated in the heat-affected zones (HAZs of a weld were successfully visualized with a satisfactory SNR, although responses at coarse grains appeared throughout the imaging area. The SCC lengths were accurately measured. The imaging results also precisely showed complicated distributions of SCCs, which were in excellent agreement with the optically observed distributions.

  12. In-reactor fatigue crack propagation

    International Nuclear Information System (INIS)

    Ermi, A.M.; Mervyn, D.A.; Straalsund, J.L.

    1979-08-01

    An in-reactor fatigue experiment is being designed to determine the effect of dynamic irradiation on the fatigue crack propagation (FCP) behavior of candidate fusion first wall materials. This investigation has been prompted by studies which show gross differences in crack growth characteristics of creep rupture specimens testing by postirradiation versus dynamic in-reactor methods. The experiment utilizes miniature center-cracked-tension specimens developed specifically for in-reactor studies. In the test, a chain of eight specimens, precracked to various initial crack lengths, is stressed during irradiation to determine crack growth rate as a function of stress intensity. Load levels were chosen which result in small crack growth rates encompassing a regime of the crack growth curve not previously investigated during irradiation studies of FCP. The test will be conducted on 20% cold worked 316 stainless steel at a temperature of 425 0 C, in a sodium environment, and at a frequency of 1 cycle/min. Irradiation will occur in the Oak Ridge Research Reactor, resulting in a He/dpa ratio similar to that expected at the first wall in a fusion reactor. Detailed design of the experiment is presented, along with crack growth data obtained from prototypic testing of the experimental apparatus. These results are compared to data obtained under similar conditions generated by conventional test methods

  13. Influence of overloads on dwell time fatigue crack growth in Inconel 718

    Energy Technology Data Exchange (ETDEWEB)

    Saarimäki, Jonas, E-mail: jonas.saarimaki@liu.se [Division of Engineering Materials, Department of Management and Engineering, Linköping University, SE-58183 Linköping (Sweden); Moverare, Johan [Division of Engineering Materials, Department of Management and Engineering, Linköping University, SE-58183 Linköping (Sweden); Siemens Industrial Turbomachinery AB, Materials Technology, SE-61283 Finspång (Sweden); Eriksson, Robert; Johansson, Sten [Division of Engineering Materials, Department of Management and Engineering, Linköping University, SE-58183 Linköping (Sweden)

    2014-08-26

    Inconel 718 is one of the most commonly used superalloys for high temperature applications in gasturbines and aeroengines and is for example used for components such as turbine discs. Turbine discs can be subjected to temperatures up to ∼700 °C towards the outer radius of the disc. During service, the discs might start to develop cracks due to fatigue and long dwell times. Additionally, temperature variations during use can lead to large thermal transients during start-up and shutdown which can lead to overload peaks in the normal dwell time cycle. In this study, tests at 550 °C with an overload prior to the start of each dwell time, have been performed. The aim of the investigation was to get a better understanding of the effects of overloads on the microstructure and crack mechanisms. The microstructure was studied using electron channelling contrast imaging (ECCI). The image analysis toolbox in Matlab was used on cross sections of the cracks to quantify: crack length, branch length, and the number of branches in each crack. It was found that the amount of crack branching increases with an increasing overload and that the branch length decreases with an increasing overload. When the higher overloads were applied, the dwell time effect was almost cancelled out. There is a strong tendency for an increased roughness of the crack path with an increasing crack growth rate.

  14. Influence of overloads on dwell time fatigue crack growth in Inconel 718

    International Nuclear Information System (INIS)

    Saarimäki, Jonas; Moverare, Johan; Eriksson, Robert; Johansson, Sten

    2014-01-01

    Inconel 718 is one of the most commonly used superalloys for high temperature applications in gasturbines and aeroengines and is for example used for components such as turbine discs. Turbine discs can be subjected to temperatures up to ∼700 °C towards the outer radius of the disc. During service, the discs might start to develop cracks due to fatigue and long dwell times. Additionally, temperature variations during use can lead to large thermal transients during start-up and shutdown which can lead to overload peaks in the normal dwell time cycle. In this study, tests at 550 °C with an overload prior to the start of each dwell time, have been performed. The aim of the investigation was to get a better understanding of the effects of overloads on the microstructure and crack mechanisms. The microstructure was studied using electron channelling contrast imaging (ECCI). The image analysis toolbox in Matlab was used on cross sections of the cracks to quantify: crack length, branch length, and the number of branches in each crack. It was found that the amount of crack branching increases with an increasing overload and that the branch length decreases with an increasing overload. When the higher overloads were applied, the dwell time effect was almost cancelled out. There is a strong tendency for an increased roughness of the crack path with an increasing crack growth rate

  15. Description of the initiation and progress of cracks for hot cracks in temperature resistant 1% CrMoV castings under creep or fatigue stress

    International Nuclear Information System (INIS)

    Bareiss, J.; Maile, K.; Berger, C.; Mayer, K.H.; Weiss, M.

    1994-01-01

    The results available so far have shown that under vibration stress at room temperature and at 530 C, the simplified equations of fracture mechanics are sufficient (in spite of the complicated fault geometries), in order to conservatively describe the behaviour of fault positions (open or partly-healed hot cracks) with regard to their crack initiation behaviour if combined with the findings US test technique. Here the sample castings which in the initial state showed fault indications of US type EET near the surface, tend to earlier initiation of a crack compared to lower fault positions of the samples. Internal fault positions (partially healed hot cracks) often only showed local cracks (trans-crystalline deformation cracks) within the fault area with an order of magnitude of about 10-50 μm, in spite of exceeding the threshold value Δ Ko. The comparison of the crack propagation behaviour of the sample castings, determined via the potential sensor method on medium lengths of fault with the results of crack growth of fracture mechanics samples in the da/dN- Δ K diagram showed for the evaluated sample castings with a relatively great initial depth or length of fault that the upper scatter band limit of the Paris Law determined for the material can be used to estimate the fault position behaviour. (orig./RHM) [de

  16. Effects of off-centered cracks and restraint of induced bending caused by pressure on the crack-opening-area analysis of pipes

    International Nuclear Information System (INIS)

    Rahman, S.; Wilkowski, G.M.; Bonora, N.

    1996-01-01

    Current models for the crack-opening-area analysis of pipes with circumferential through-wall cracks are based on various idealizations or assumptions which are often necessary to simplify the mathematical formulation and numerical calculation. This paper focuses on the validity of two such assumptions that involve off-centered cracks and the restraint of induced bending caused by pressure, and quantifies their effects on the crack-opening area analysis of pipes. Finite element and/or simple estimation methods were employed to compute the center-crack-opening displacement and crack-opening shape for a through-wall-cracked pipe, considering off-centered cracks and the restraint of induced bending caused by pressure. The results of the analyses show that, for both cases, the crack-opening area can be reduced significantly. For pipes with off-centered cracks, the crack-opening area can be evaluated from analyses of symmetrically centered cracks and assuming elliptical profile. For pipes with complete restraint of the induced bending caused by pressure, the reduction in crack-opening area depends on the crack size. When the crack size is small, the restraint effects can be ignored. However, when the crack size is large, the restrained crack opening can be significantly smaller than the unrestrained crack opening, depending on the length of pipe involved; hence, it may be important for the crack-opening-area and leak-rate analyses. (orig.)

  17. Experimental investigation of flawed pipes with respect to fracture behavior and development of crack opening area

    Energy Technology Data Exchange (ETDEWEB)

    Stoppler, W [Stuttgart Univ. (Germany). Staatliche Materialpruefungsanstalt

    1993-12-31

    The critical length of a longitudinal through-wall flaw, defined as that causing rupture, was first determined hydro-statically on large experimental vessels under internal pressure; the leak before rupture diagram for the base material of the vessel is established by experiment and calculation; it gives a limit between the two modes of failure, leakage or rupture (catastrophic failure), depending on slit length and loading conditions. Tests under pneumatic pressure were then carried out to investigate crack arrest, with notched discs made of a brittle material welded in the cylindrical part of the vessel, and cracks triggered by means of a small charged ignited over the notch. In the case of discs of a diameter smaller than the critical slit length, crack arrest occurred when the crack entered the tough material, while a disc corresponding to the critical crack length of the vessel led to rupture. 5 refs., 16 figs., 2 tabs.

  18. The detectability of cracks using sonic IR

    Science.gov (United States)

    Morbidini, Marco; Cawley, Peter

    2009-05-01

    This paper proposes a methodology to study the detectability of fatigue cracks in metals using sonic IR (also known as thermosonics). The method relies on the validation of simple finite-element thermal models of the cracks and specimens in which the thermal loads have been defined by means of a priori measurement of the additional damping introduced in the specimens by each crack. This estimate of crack damping is used in conjunction with a local measurement of the vibration strain during ultrasonic excitation to retrieve the power released at the crack; these functions are then input to the thermal model of the specimens to find the resulting temperature rises (sonic IR signals). The method was validated on mild steel beams with two-dimensional cracks obtained in the low-cycle fatigue regime as well as nickel-based superalloy beams with three-dimensional "thumbnail" cracks generated in the high-cycle fatigue regime. The equivalent 40kHz strain necessary to obtain a desired temperature rise was calculated for cracks in the nickel superalloy set, and the detectability of cracks as a function of length in the range of 1-5mm was discussed.

  19. On the transition of short cracks into long fatigue cracks in reactor pressure vessel steels

    Directory of Open Access Journals (Sweden)

    Singh Rajwinder

    2018-01-01

    Full Text Available Short fatigue cracks, having dimension less than 1 mm, propagate at much faster rates (da/dN even at lower stress intensity factor range (da/dN as compared to the threshold stress intensity factor range obtained from long fatigue crack growth studies. These short cracks originate at the sub-grain level and some of them ultimately transit into critical long cracks over time. Therefore, designing the components subjected to fatigue loading merely on the long crack growth data and neglecting the short crack growth behavior can overestimate the component’s life. This aspect of short fatigue cracks become even more critical for materials used for safety critical applications such as reactor pressure vessel (RPV steel in nuclear plants. In this work, the transition behaviour of short fatigue crack gowth into long fatigue crack is studied in SA508 Grade 3 Class I low alloy steel used in RPVs. In-situ characterization of initiation, propagation and transition of short fatigue cracks is performed using fatigue stage for Scanning Electron Microscope (SEM in addition to digital microscopes fitted over a servo-hydraulic fatigue machine and correlated with the microtructural information obtained using electron backscatter diffraction (EBSD. SA508 steel having an upper bainitic microstructure have several microstructural interfaces such as phase and grain boundaries that play a significant role in controlling the short fatigue crack propagation. Specially designed and prepared short fatigue specimens (eletro-polished with varying initial crack lengths of the order of tens of microns are used in this study. The transition of such short initial cracks into long cracks is then tracked to give detailed insight into the role of each phase and phase/grain boundary with an objective of establishing Kitagawa-Takahashi diagram for the given RPV steel. The behavior of the transited long cracks is then compared with the crack propagation behavior obtained using

  20. The influence of finite-length flaw effects on PTS analyses

    International Nuclear Information System (INIS)

    Keeney-Walker, J.; Dickson, T.L.

    1993-01-01

    Current licensing issues within the nuclear industry dictate a need to investigate the effects of cladding on the extension of small finite-length cracks near the inside surface of a vessel. Because flaws having depths of the order of the combined clad and heat affected zone thickness dominate the frequency distribution of flaws, their initiation probabilities can govern calculated vessel failure probabilities. Current pressurized-thermal-shock (PTS) analysis computer programs recognize the influence of the inner-surface cladding layer in the heat transfer and stress analysis models, but assume the cladding fracture toughness is the same as that for the base material. The programs do not recognize the influence cladding may have in inhibiting crack initiation and propagation of shallow finite-length surface flaws. Limited experimental data and analyses indicate the cladding can inhibit the propagation of certain shallow flaws. This paper describes an analytical study which was carried out to determine (1) the minimum flaw depth for crack initiation under PTS loading for semicircular surface flaws in a clad reactor pressure vessel and (2) the impact, in terms of the conditional probability of vessel failure, of using a semicircular surface flaw as the initial flaw and assuming that the flaw cannot propagate in the cladding. The analytical results indicate that for initiation a much deeper critical crack depth is required for the finite-length flaw than for the infinite-length flaw, except for the least severe transient. The minimum flaw depths required for crack initiation from the finite-length flaw analyses were incorporated into a modified version of the OCA-P code. The modified code was applied to the analysis of selected PTS transients, and the results produced a substantial decrease in the conditional probability of failure. This initial study indicates a significant effect on probabilistic fracture analyses by incorporating finite-length flaw results

  1. Relationships between total length and otolith size of bluefish Pomatomus saltatrix (Linnaeus, 1766 in the Marmara Sea of Turkey

    Directory of Open Access Journals (Sweden)

    Habib Bal

    2018-01-01

    Full Text Available In the present study, bluefish, Pomatomus saltatrix, was monthly collected from commercial fishing boats operating in the Marmara Sea between January and December 2014. The relationship between total length and otolith size of 346 bluefish samples were examined. Total lengths of females, males and unidentified samples were ranged from between 13.2-37.0, 12.3-34.8 and 13.0-31.6 cm, respectively. Otolith lengths were between 3.82-12.60 mm and otolith width were between 1.59-4.34 mm for all samples. It was found that there is a strong correlations between otolith length-total length (r2 =0.88 and otolith width-total length (r2 0.81.

  2. Effect of T-stress on the cleavage crack growth resistance resulting from plastic flow

    DEFF Research Database (Denmark)

    Tvergaard, Viggo

    1998-01-01

    Crack growth is studied numerically for cases where fracture occurs by atomic separation, sc that the length scale of the fracture process is typically much smaller than the dislocation spacing. Thus, the crack growth mechanism is brittle, but due to plastic flow at some distance from the crack tip......, the materials show crack growth resistance. It is shown here that the resistance is strongly dependent on the value of the non-singular T-stress, acting parallel to the crack plane. The numerical technique employed makes use of a thin dislocation-free strip of elastic material inside which the crack propagates......, with the material outside described by continuum plasticity. Thus the width of the strip is a material length scale comparable to the dislocation spacing or the dislocation cell size....

  3. Stress Concentration Factor and Stress Intensity Factor with U-notch and Crack in the Beam

    Energy Technology Data Exchange (ETDEWEB)

    Seo, Bo Seong; Lee, Kwang Ho [Kyungpook National Univ., Daegu (Korea, Republic of)

    2016-05-15

    The stress concentration factors and stress intensity factors for a simple beam and a cantilever are analyzed by using finite element method and photoelasticity. Using the analyzed results, the estimated graphs on stress concentration factors and stress intensity factors are obtained. To analyze stress concentration factors of notch, the dimensionless notch length H(height of specimen)/h=1.1-2 and dimensionless gap space r(radius at the notch tip)/h=0.1~0.5 are used, where h=H-c and c is the notch length. As the notch gap length increases and the gap decreases, the stress concentration factors increase. Stress concentration factors of a simple beam are greater than those of a cantilever beam. However, actually, the maximum stress values under a load, a notch length and a gap occur more greatly in the cantilever beam than in the simple beam. To analyze stress intensity factors, the normalized crack length α(crack length)/H=0.2~0.5 is used. As the length of the crack increases, the normalized stress intensity factors increase. The stress intensity factors under a constant load and a crack length occur more greatly in the cantilever beam than in the simple beam.

  4. On crack initiation in notched, cross-plied polymer matrix composites

    Science.gov (United States)

    Yang, Q. D.; Schesser, D.; Niess, M.; Wright, P.; Mavrogordato, M. N.; Sinclair, I.; Spearing, S. M.; Cox, B. N.

    2015-05-01

    The physics of crack initiation in a polymer matrix composite are investigated by varying the modeling choices made in simulations and comparing the resulting predictions with high-resolution in situ images of cracks. Experimental data were acquired using synchrotron-radiation computed tomography (SRCT) at a resolution on the order of 1 μm, which provides detailed measurement of the location, shape, and size of small cracks, as well as the crack opening and shear displacements. These data prove sufficient to discriminate among competing physical descriptions of crack initiation. Simulations are executed with a high-fidelity formulation, the augmented finite element method (A-FEM), which permits consideration of coupled damage mechanisms, including both discrete cracks and fine-scale continuum damage. The discrete cracks are assumed to be nonlinear fracture events, governed by reasonably general mixed-mode cohesive laws. Crack initiation is described in terms of strength parameters within the cohesive laws, so that the cohesive law provides a unified model for crack initiation and growth. Whereas the cracks investigated are typically 1 mm or less in length, the fine-scale continuum damage refers to irreversible matrix deformation occurring over gauge lengths extending down to the fiber diameter (0.007 mm). We find that the location and far-field stress for crack initiation are predicted accurately only if the variations of local stress within plies and in the presence of stress concentrators (notches, etc.) are explicitly computed and used in initiation criteria; stress redistribution due to matrix nonlinearity that occurs prior to crack initiation is accounted for; and a mixed-mode criterion is used for crack initiation. If these factors are not all considered, which is the case for commonly used failure criteria, predictions of the location and far-field stress for initiation are not accurate.

  5. Material size effects on crack growth along patterned wafer-level Cu–Cu bonds

    DEFF Research Database (Denmark)

    Tvergaard, Viggo; Niordson, Christian Frithiof; Hutchinson, John W.

    2013-01-01

    together. Crack growth along the bond interface is here studied numerically using finite element analyses. The experiments have shown that plasticity in the Cu films makes a major contribution to the macroscopic interface toughness. To account for the size dependence of the plastic flow a strain gradient...... plasticity model is applied here for the metal. A cohesive zone model is applied to represent the crack growth along the bond between the two Cu films. This cohesive zone model incorporates the effect of higher order stresses in the continuum, such that the higher order tractions on the crack faces decay...... the toughness peak and the subsequent plateau level are highly sensitive to the value of the characteristic material length. A small material length, relative to the thickness of the Cu film, gives high toughness whereas a length comparable to the film thickness gives much reduced crack growth resistance...

  6. Effect of flexural crack on plain concrete beam failure mechanism A numerical simulation

    Directory of Open Access Journals (Sweden)

    Abdoullah Namdar

    2016-03-01

    Full Text Available The flexural failure of plain concrete beam occurs along with development of flexural crack on beam. In this paper by using ABAQUS, mechanism failure of plain concrete beam under three steps have been simulated. The cracking moment has been analytically calculated and applied on the both sides of the fixed beam, and flexural crack has been simulated on beam. Displacement, von Mises, load reaction, displacementcrack length, von Mises-crack length and von Mises-displacement of beams have been graphical depicted. Results indicated that, the flexural crack governs beam mechanism failure and its effects on beam resistance failure. It has been found that the flexural crack in initial stage it developed slowly and changes to be fast at the final stage of collapsing beam due to reduction of the flexural resistance of beam. Increasing mechanical properties of concrete, collapse displacement is reduced.

  7. Shapes formed by interacting cracks

    Science.gov (United States)

    Daniels, Karen

    2012-02-01

    Brittle failure through multiple cracks occurs in a wide variety of contexts, from microscopic failures in dental enamel and cleaved silicon to geological faults and planetary ice crusts. In each of these situations, with complicated stress geometries and different microscopic mechanisms, pairwise interactions between approaching cracks nonetheless produce characteristically curved fracture paths. We investigate the origins of this widely observed ``en passant'' crack pattern by fracturing a rectangular slab which is notched on each long side and subjected to quasi-static uniaxial strain from the short side. The two cracks propagate along approximately straight paths until they pass each other, after which they curve and release a lens-shaped fragment. We find that, for materials with diverse mechanical properties, each curve has an approximately square-root shape, and that the length of each fragment is twice its width. We are able to explain the origins of this universal shape with a simple geometrical model.

  8. Surface crack growth in cylindrical hollow specimen subject to tension and torsion

    Directory of Open Access Journals (Sweden)

    V. Shlyannikov

    2015-07-01

    Full Text Available The subject for studies is an aluminium cylindrical hollow specimen with external axial and part circumferential semi-elliptical surface crack undergoing fatigue loads. Both the optical microscope measurements and the crack opening displacement (COD method are used to monitor and calculate both crack depth and crack length during the tests. The variation of crack growth behaviour is studied under cyclic axial tension, pure torsion and combined tension+torsion fatigue loading. For the particular surface flaw geometries considered, the elastic and plastic in-plane and out-of-plane constraint parameters, as well as the governing parameter for stress fields in the form of In-integral and plastic stress intensity factor, are obtained as a function of the aspect ratio, dimensionless crack length and crack depth. The combined effect of tension and torsion loading and initial surface flaw orientation on the crack growth for two type of aluminium alloys is made explicit. The experimental and numerical results of the present study provided the opportunity to explore the suggestion that fatigue crack propagation may be governed more strongly by the plastic stress intensity factor rather than the magnitude of the elastic SIFs alone. One advantage of the plastic SIF is its sensitivity to combined loading due to accounting for the plastic properties of the material.

  9. Effects of off-centered crack and restraint of induced bending due to pressure on the crack-opening-area analysis of pipes

    International Nuclear Information System (INIS)

    Rahman, S.; Ghadiali, N.; Wilkowski, G.; Bonora, N.

    1995-01-01

    Estimation of leak rate is an important element in developing leak-before-break (LBB) methodology for piping integrity and safety analysis of nuclear power plants. Here, current models for the crack-opening-area analysis of pipes with circumferential through-wall cracks are based on various idealizations or assumption which are often necessary to simplify the mathematical formulation and numerical calculation. This paper focuses on the validity of two such assumptions involving off-centered cracks and restraint of induced bending due to pressure and quantifies their effects on the crack-opening analysis of pipes. Both finite element and/or simple estimation methods were employed to compute the center-crack-opening displacement and crack-opening shape for a through-wall-cracked pipe considering off-centered cracks and restrain of induced bending due to pressure. The results of analyses show that for both cases the crack-opening area can be reduced significantly. For pipes with off-centered cracks, the crack-opening area can be evaluated from analyses of symmetrically centered cracks and assuming elliptical profile. For pipes with complete restraint of induced bending due to pressure, the reduction of crack-opening area depends on the crack size. When the crack size is small, the restraint effects can be ignored. However, when the crack size is larger, the restrained crack-opening can be significantly smaller than the unrestrained crack-opening depending on the length of pipe involved, and hence, may be important for the crack-opening-area and leak-rate analyses

  10. Propagation of stress corrosion cracks in alpha-brasses

    Energy Technology Data Exchange (ETDEWEB)

    Beggs, Dennis Vinton [Univ. of Illinois, Urbana-Champaign, IL (United States)

    1981-01-01

    Transgranular and intergranular stress corrosion cracks were investigated in alpha-brasses in a tarnishing ammoniacal solution. Surface observation indicated that the transgranular cracks propagated discontinuously by the sudden appearance of a fine crack extending several microns ahead of the previous crack tip, often associated with the detection of a discrete acoustic emission (AE). By periodically increasing the deflection, crack front markings were produced on the resulting fracture surfaces, showing that the discontinuous propagation of the crack trace was representative of the subsurface cracking. The intergranular crack trace appeared to propagate continuously at a relatively blunt crack tip and was not associated with discrete AE. Under load pulsing tests with a time between pulses, Δt greater than or equal to 3 s, the transgranular fracture surfaces always exhibited crack front markings which corresponded with the applied pulses. The spacing between crack front markings, Δx, decreased linearly with Δt. With Δt less than or equal to 1.5 s, the crack front markings were in a one-to-one correspondence with applied pulses only at relatively long crack lengths. In this case, Δx = Δx* which approached a limiting value of 1 μm. No crack front markings were observed on intergranular fracture surfaces produced during these tests. It is concluded that transgranular cracking occurs by discontinuous mechanical fracture of an embrittled region around the crack tip, while intergranular cracking results from a different mechanism with cracking occurring via the film-rupture mechanism.

  11. Observation and simulation of crack growth in Zry-4

    International Nuclear Information System (INIS)

    Bertolino, Graciela; Meyer, Gabriel; Perez Ipina, J

    2003-01-01

    Security and life extension of components of nuclear reactors are the most motivating aspects that encourage to study embrittlement processes of zirconium alloys by reaction with hydrogen.Here, the use of fracture mechanics tests are suitable to monitor the material resistance of components under service.Because many times is difficult to obtain normalized probes from real size components, researchers look for alternative experimental techniques or crack growth simulation from the knowledge of particular material properties.In this work we present the results obtained after experimental observation and computer simulation of crack growth in Zry-4 probes.Experimental observation were obtained by performing flexion tests in three point probes SSEN(B) of 3 x 7 x 32 mm 3 located in the chamber of a scanning electron microscope, measuring in situ the crack length and opening when an external load is applied.Using the information obtained from stress-displacement measurements after tensile tests and the empiric relationship between crack opening and crack length, the crack growth process was simulated.Displacement field in the zone close to the crack tip was obtained by finite elements technique (Castem, DMT, CEA) assuming plain stress, a plastic bilinear homogeneous material and neglecting texture or directional anisotropy.To compare experimental observation and simulation, a grid (10 x 10 μm 2 each square) was drawn in the zone close to the crack tip by selective sputtering.Following the movement of two (three) points of the surface allows to compare uni (bi) dimensional deformation.A good agreement between observation and simulation was observed: after the crack opening grew 28 times (from 1.5 to 42 μm) the base-height relationship of a triangle involving the crack tip change 40% (35%) in the experimental observation (simulation)

  12. Study on the high temperature crack resistance of tungsten

    International Nuclear Information System (INIS)

    Uskov, E.I.; Babak, A.V.

    1983-01-01

    The possibility of a multiple use of tungsten specimens in crack resistance tests in the temperature range of 600-2000 deg C is studied. It is established experimentally that the minimum length of growth of a main crack is 1x10 -4 m for the most effective repeated use of specimens. A flow diagram of mechanical tests is suggested for investigating high temperature tungsten crack resistance and estimating the degree of weakening the grain-boundary bond

  13. Stress-intensity factor equations for cracks in three-dimensional finite bodies subjected to tension and bending loads

    Science.gov (United States)

    Newman, J. C., Jr.; Raju, I. S.

    1984-01-01

    Stress intensity factor equations are presented for an embedded elliptical crack, a semielliptical surface crack, a quarter elliptical corner crack, a semielliptical surface crack along the bore of a circular hole, and a quarter elliptical corner crack at the edge of a circular hole in finite plates. The plates were subjected to either remote tension or bending loads. The stress intensity factors used to develop these equations were obtained from previous three dimensional finite element analyses of these crack configurations. The equations give stress intensity factors as a function of parametric angle, crack depth, crack length, plate thickness, and, where applicable, hole radius. The ratio of crack depth to plate thickness ranged from 0 to 1, the ratio of crack depth to crack length ranged from 0.2 to 2, and the ratio of hole radius to plate thickness ranged from 0.5 to 2. The effects of plate width on stress intensity variation along the crack front were also included.

  14. Assessment of fatigue crack length via plastic deformation in compact tension specimens using magnetic Barkhausen noise; Evaluacion de la longitud de grietas por fatiga mediante la deformacion plastica en muestras compactas de traccion empleando el ruido magnetico de Barkhausen

    Energy Technology Data Exchange (ETDEWEB)

    Reyes-Rodriguez, F. de los; Diego-Velasco, G. de; Capo-Sanchez, J.; Franco-Fidalgo, E.

    2013-07-01

    In this paper the influence of different parameters on crack length is determined via plastic deformation using magnetic Barkhausen noise; the compact specimens steel used in this study were 12Cr1MoV and 11Cr1Mo, which are used for steam transportation on power plants. The main objective of this paper is to determine the crack length and its incubation time using magnetic Barkhausen noise, which lets to improve the pre-cracking process prior creep crack growth rate test simulating the real conditions of high pressure and temperature of main steam lines. Results showed that mean root square and maximum pick of voltage decrease with plastic deformation for each steel analyzed in this work, on the other hand, with the increasing of plastic deformation, a logic relationship between plastic deformation and spectrum density is observed for mid frequencies values, as well as, a variation of the amplitude, width and shape of the Barkhausen signal envelope. (Author)

  15. Influence of cracks and pitting corrosion on residual ultimate strength of stiffened plates

    Directory of Open Access Journals (Sweden)

    ZHANG Jing

    2018-02-01

    Full Text Available [Objectives] Ships and offshore platforms serve in the harsh sea environment for a long time. Cracks and pitting corrosion will occur in such a structure and the damage will affect its ultimate strength.[Methods] To investigate the influence of cracks and pitting corrosion on ultimate bearing capacity, the ultimate strength of a structure under axial compression is studied by using a nonlinear finite element. The mesh size of a stiffened plate with cracks and pitting corrosion is first discussed. Then the influence of the relative positions of cracks and pitting corrosion, number of corrosion points and crack length impact on the residual ultimate strength of damaged stiffened plates is discussed via a series of calculations.[Results] The results indicate that the increase in crack length and pitting corrosion significantly decreases the ultimate strength of a stiffened plate. [Conclusions] This provides a useful reference for designing and maintaining ships and offshore structures in their life cycles.

  16. Crack Propagation on ESE(T) Specimens Strengthened with CFRP Sheets

    DEFF Research Database (Denmark)

    Hansen, Christian Skodborg; Jensen, Peter Holmstrøm; Dyrelund, Jens

    2009-01-01

    In this paper fatigue tests on side notched steel test specimens strengthened with adhesive bonded fibre reinforced polymer (FRP) sheets are presented. The specimens are subject to crack growth both in the steel and bond line. Influence of the load ratio and initial crack length on the overall...

  17. Choroidal thickness and biometric markers for the screening of lacquer cracks in patients with high myopia.

    Directory of Open Access Journals (Sweden)

    Nan-Kai Wang

    Full Text Available OBJECTIVES: Validation of choroidal thickness and other biometrics measured by spectral domain optical coherence tomography (SD-OCT in predicting lacquer cracks formation in highly myopic eyes. METHODS: Patients with a refractive error worse than -8 diopters and moderate myopic maculopathy were recruited into two groups based on the presence or absence of lacquer cracks (36 eyes without and 33 eyes with lacquer cracks. Choroidal thickness, refractive error, and axial length were measured and subjected to receiver operating characteristic curve analysis to identify the optimal cutoff values at predicting lacquer crack formation. The width of the retinal pigment epithelium (RPE, RPE to the inner segment/outer segment line, RPE to the external limiting membrane were also measured and compared to the subfoveal choroidal thickness to assess their relationships as potential markers of lacquer crack formation. RESULTS: Lacquer crack is associated with decreased choroidal thickness, lower best-corrected visual acuity, longer axial length and higher refractive errors. Choroidal thickness has the strongest association with lacquer crack formation versus axial length and refractive error. In eyes with lacquer cracks, stellate lacquer cracks are associated with thinner choroidal thickness compared to eyes with linear lacquer cracks. Subfoveal choroidal thickness less than the width of the retinal pigment epithelium to the inner segment/outer segment line is also associated with lacquer crack formation (sensitivity 78.8%, specificity 88.3%, and accuracy 81.2%. CONCLUSIONS: This study suggests that choroidal thickness and other SD-OCT measurements could be employed clinically to predict the development and severity of lacquer cracks in patients with high myopia.

  18. Effect of pre-strain history on small crack growth under low cycle fatigue for JIS SFVQ1A steel

    International Nuclear Information System (INIS)

    Hasunuma, Shota; Miyata, Yohei; Sakaue, Kenichi; Ogawa, Takeshi

    2011-01-01

    Low cycle fatigue tests were performed for a low alloy steel, JIS SFVQ1A, used for pressure vessels of nuclear power plants. The effect of pre-strain history on the small crack initiation and growth was investigated in detail using cellulose acetate replicas. Under the tests in which the total strain range, Δε, is constant, surface crack length, 2c, was smaller for the tests with larger Δε due to the different numbers of small crack initiation and coalescence. The pre-strain histories were applied at Δε of 8 or 16% with its fatigue usage factor, UF, of less than 0.2, followed by fatigue loading at Δε=2% until fracture. In these tests, the relationships between 2c and UF agreed with each other unless crack coalescence occurred. The scatter in fatigue life was attributed to the coalescences of small cracks. Fracture mechanics approach was applied to predict the fatigue lives and to characterize the growth behavior of small fatigue cracks. (author)

  19. Sizing of small surface-breaking tight cracks by using laser-ultrasonics

    International Nuclear Information System (INIS)

    Ochiai, M.; Miura, T.; Kuroda, H.; Yamamoto, S.; Onodera, T.

    2004-01-01

    On the nondestructive testing, not only detection but also sizing of crack is desirable because the crack depth is one of the most important parameter to evaluate the impact of the crack to the material, to estimate crack growth and ultimately to predict lifetime of the component. Moreover, accurate measurement of the crack depth optimizes countermeasures and timing of repairs, and eventually reduces total cost for plant maintenance. Laser-ultrasonic is a technique that uses two laser beams; one with a short pulse for the generation of ultrasound and another one, long pulse or continuous, coupled to an optical interferometer for detection. The technique features a large detection bandwidth, which is important for small defect inspection. Another feature of laser-ultrasonics is the remote optical scanning of generation and detection points, which enables to inspect components in narrow space and/or having complex shapes. A purpose of this paper is to describe the performance of a laser-ultrasonic testing (LUT) system on stress corrosion cracking (SCC) inspection. We have developed a new technique for sizing shallow cracks, say 0.5-1.5mm, based on the laser-induced surface wave and its frequency analysis. First, sizing capability of the system will be demonstrated by using an artificial surface-breaking slot having depth of 0-2mm in a stainless steel plate. Evaluated depths show good agreement with the machined slot depths within the accuracy of about a few hundred micrometers. Then, SCCs in a stainless steel plate are examined by using the system. Depth of SCC is evaluated every 0.2mm over the crack aperture length. The evaluated depths are compared with the depths measured by the destructive testing. (author)

  20. Acoustic Emission Detection and Prediction of Fatigue Crack Propagation in Composite Patch Repairs Using Neural Networks

    International Nuclear Information System (INIS)

    Okafor, A. Chukwujekwu; Singh, Navdeep; Singh, Navrag

    2007-01-01

    An aircraft is subjected to severe structural and aerodynamic loads during its service life. These loads can cause damage or weakening of the structure especially for aging military and civilian aircraft, thereby affecting its load carrying capabilities. Hence composite patch repairs are increasingly used to repair damaged aircraft metallic structures to restore its structural efficiency. This paper presents the results of Acoustic Emission (AE) monitoring of crack propagation in 2024-T3 Clad aluminum panels repaired with adhesively bonded octagonal, single sided boron/epoxy composite patch under tension-tension fatigue loading. Crack propagation gages were used to monitor crack initiation. The identified AE sensor features were used to train neural networks for predicting crack length. The results show that AE events are correlated with crack propagation. AE system was able to detect crack propagation even at high noise condition of 10 Hz loading; that crack propagation signals can be differentiated from matrix cracking signals that take place due to fiber breakage in the composite patch. Three back-propagation cascade feed forward networks were trained to predict crack length based on the number of fatigue cycles, AE event number, and both the Fatigue Cycles and AE events, as inputs respectively. Network using both fatigue cycles and AE event number as inputs to predict crack length gave the best results, followed by Network with fatigue cycles as input, while network with just AE events as input had a greater error

  1. No change in total length of white matter fibers in Alzheimer's disease

    DEFF Research Database (Denmark)

    Jorgensen, A.M.; Marner, L.; Pakkenberg, B.

    2008-01-01

    White matter changes have been reported as part of Alzheimer dementia. To investigate this, the total subcortical myelinated nerve fiber length was estimated in postmortem brains from eight females (age 79-88 years) with severe Alzheimer's disease (AD) and compared with brains from 10 female...

  2. Eddy current testing. Evaluation of cracks propagation in austenitic steel cladding

    International Nuclear Information System (INIS)

    Pigeon, M.

    1983-12-01

    A low frequency eddy current method has been developed to evaluate the ligament between crack front and cladding surface and measure crack length. It uses a large surface probe to obtain a low sensitivity on surface variations and a good penetration of eddy current

  3. Analysis of diffusive mass transport in a cracked buffer

    International Nuclear Information System (INIS)

    Garisto, N.C.; Garisto, F.

    1989-11-01

    In the disposal vault design for the Canadian Nuclear Fuel Waste Management Program, cylindrical containers of used nuclear fuel would be placed in vertical boreholes in rock and surrounded with a bentonite-based buffer material. The buffer is expected to absorb and/or retard radionuclides leaching from the fuel after the containers fail. There is some evidence, however, that the buffer may be susceptible to cracking. In this report we investigate numerically the consequences of cracking on uranium diffusion through the buffer. The derivation of the mass-transport equations and the numerical solution method are presented for the solubility-limited diffusion of uranium in a cracked buffer system for both swept-away and semi-impermeable boundary conditions at the rock-buffer interface. The results indicate that for swept-away boundary conditions the total uranium flux through the cracked buffer system is, as expected, greater than through the uncracked buffer. The effect of the cracks is strongly dependent on the ratio D/D eff , where D and D eff are the pore-water and the effective buffer diffusion coefficient, respectively. However, although a decrease in D eff enhances the effect of cracks on the total cumulative flux (relative to the uncracked buffer), it also decreases the total cumulative flux through the cracked buffer system (relative to a cracked buffer with a larger D eff value). Finally, for semi-impermeable boundary conditions, the effect of cracks on the total radionuclide flux is relatively small

  4. Study of stress corrosion cracking initiation of high alloy materials

    Energy Technology Data Exchange (ETDEWEB)

    Blahetova, Marie; Cihal, Vladimir; Lasek, Stanislav [Department of Materials Engineering, VSB - Technical University of Ostrava, tr. 17. listopadu 15, 708 33 Ostrava - Poruba (Czech Republic)

    2004-07-01

    The stainless steels and related alloys with sufficient resistance to a general corrosion can be susceptible to a localized corrosion (pitting, cracking, intergranular corrosion) in certain environment under specific conditions. The Drop Evaporation Test (DET) was developed for study of stainless materials resistance to stress corrosion cracking (SCC) at elevated temperatures 100 - 300 deg. C under constant external load using a chloride containing water solution. In the contribution the initiation and propagation of short cracks as well as pits were observed during the test. The crack initiation and/or propagation can be influenced by the cyclic thermal stresses, when the diluted water solution drops cool down the hot sample. The coordinates measurement of microscopic pits and sharp corrosion crack tips by the travelling microscope method allowed to derive the crack growth lengths and rates of short cracks. (authors)

  5. Study of stress corrosion cracking initiation of high alloy materials

    International Nuclear Information System (INIS)

    Blahetova, Marie; Cihal, Vladimir; Lasek, Stanislav

    2004-01-01

    The stainless steels and related alloys with sufficient resistance to a general corrosion can be susceptible to a localized corrosion (pitting, cracking, intergranular corrosion) in certain environment under specific conditions. The Drop Evaporation Test (DET) was developed for study of stainless materials resistance to stress corrosion cracking (SCC) at elevated temperatures 100 - 300 deg. C under constant external load using a chloride containing water solution. In the contribution the initiation and propagation of short cracks as well as pits were observed during the test. The crack initiation and/or propagation can be influenced by the cyclic thermal stresses, when the diluted water solution drops cool down the hot sample. The coordinates measurement of microscopic pits and sharp corrosion crack tips by the travelling microscope method allowed to derive the crack growth lengths and rates of short cracks. (authors)

  6. Fatigue and fatigue crack growth properties of 316LN and Incoloy 908 below 10 K

    International Nuclear Information System (INIS)

    Nyilas, A.; Zhang, J.; Obst, B.; Ulbricht, A.

    1992-01-01

    The cyclic loading characteristics of Tokamak type thermonuclear machines demand study of the fatigue response of the materials used in critical components. The large superconducting magnets and their superconductors will operate under cyclic mechanical stress conditions. The present paper is biased towards the current superconductor design of the NET (Next European Torus) model coil concept. The superconductor of this coil will be a cable-in-conduit Nb 3 Sn type with an enveloped stiff external jacket structure. The wall thickness of the jacket structure is within the range of 4-5 mm. The manufacturing of the jacket lengths for several hundred meters require an appropriate joining process due to the prefabricated section pieces available only in short lengths of 5-7 meters. The recently anticipated solution favors the flash butt welding technique. The performance of the superconductors jacket will depend on the material selection and the proper structural design according to the existing low temperature structural materials data base. The wind and react Nb 3 Sn-manufacturing process must also account the materials properties after ageing. A program was set up to elucidate the fatigue-life behavior and fatigue crack growth rate (FCGR) of the selected two candidate materials. These materials were the AISI 316LN with a specified low carbon content to avoid the embrittlement after the ageing process and the Incoloy 908. The 316LN material in the as received condition was tested with respect to its fatigue-life for specimens bearing predefined flaws and cracks. The propagation of surface cracks at 12 K and at 295 K was characterized with non standard specimens. The tests were performed in a cryogenic dynamic test facility under helium gas environment between 7 K and 20 K. Using the reference growth laws obtained from these measurements the total crack propagation starting with the initial crack length of the specimen could be predicted by numerical computation

  7. Theoretical aspects of stress corrosion cracking of Alloy 22

    Science.gov (United States)

    Lee, Sang-Kwon; Macdonald, Digby D.

    2018-05-01

    Theoretical aspects of the stress corrosion cracking of Alloy 22 in contact with saturated NaCl solution are explored in terms of the Coupled Environment Fracture Model (CEFM), which was calibrated upon available experimental crack growth rate data. Crack growth rate (CGR) was then predicted as a function of stress intensity, electrochemical potential, solution conductivity, temperature, and electrochemical crack length (ECL). From the dependence of the CGR on the ECL and the evolution of a semi-elliptical surface crack in a planar surface under constant loading conditions it is predicted that penetration through the 2.5-cm thick Alloy 22 corrosion resistant layer of the waste package (WP) could occur 32,000 years after nucleation. Accordingly, the crack must nucleate within the first 968,000 years of storage. However, we predict that the Alloy 22 corrosion resistant layer will not be penetrated by SCC within the 10,000-year Intermediate Performance Period, even if a crack nucleates immediately upon placement of the WP in the repository.

  8. A Crack Closure Model and Its Application to Vibrothermography Nondestructive Evaluation

    Science.gov (United States)

    Schiefelbein, Bryan Edward

    Vibrothermography nondestructive evaluation (NDE) is in the early stages of research and development, and there exists uncertainty in the fundamental mechanisms and processes by which heat generation occurs. Holland et al. have developed a set of tools which simulate and predict the outcome of a vibrothermography inspection by breaking the inspection into three distinct processes: vibrational excitation, heat generation, and thermal imaging. The stage of vibrothermography which is not well understood is the process by which vibrations are converted to heat at the crack surface. It has been shown that crack closure and closure state impact the resulting heat generation. Despite this, research into the link between partial crack closure and vibrothermography is limited. This work seeks to rectify this gap in knowledge by modeling the behavior of a partially closed crack in response to static external loading and a dynamic vibration. The residual strains left by the plastic wake during fatigue crack growth manifest themselves as contact stresses acting at the crack surface interface. In response to an applied load below the crack opening stress, the crack closure state will evolve, but the crack will remain partially closed. The crack closure model developed in this work is based in linear elastic fracture mechanics (LEFM) and describes the behavior of a partially closed crack in response to a tensile external load and non-uniform closure stress distribution. The model builds on work by Fleck to describe the effective length, crack opening displacement, and crack tip stress field for a partially closed crack. These quantities are solved for by first establishing an equilibrium condition which governs the effective or apparent length of the partially closed crack. The equilibrium condition states that, under any external or crack surface loading, the effective crack tip will be located where the effective stress intensity factor is zero. In LEFM, this is equivalent to

  9. Numerical simulations of electric potential field for alternating current potential drop associated with surface cracks in low-alloy steel nuclear material

    Science.gov (United States)

    Yeh, Chun-Ping; Huang, Jiunn-Yuan

    2018-04-01

    Low-alloy steels used as structural materials in nuclear power plants are subjected to cyclic stresses during power plant operations. As a result, cracks may develop and propagate through the material. The alternating current potential drop technique is used to measure the lengths of cracks in metallic components. The depth of the penetration of the alternating current is assumed to be small compared to the crack length. This assumption allows the adoption of the unfolding technique to simplify the problem to a surface Laplacian field. The numerical modelling of the electric potential and current density distribution prediction model for a compact tension specimen and the unfolded crack model are presented in this paper. The goal of this work is to conduct numerical simulations to reduce deviations occurring in the crack length measurements. Numerical simulations were conducted on AISI 4340 low-alloy steel with different crack lengths to evaluate the electric potential distribution. From the simulated results, an optimised position for voltage measurements in the crack region was proposed.

  10. Fracture analysis of axially cracked pressure tube of pressurized heavy water reactor

    International Nuclear Information System (INIS)

    Krishnan, S.; Bhasin, V.; Mahajan, S.C.

    1997-01-01

    Three Dimensional (313) finite element elastic plastic fracture analysis was done for through wall axially cracked thin pressure tubes of 220 MWe Indian Pressurized Heavy Water Reactor. The analysis was done for Zr-2 and Zr-2.5Nb pressure tubes operating at 300 degrees C and subjected to 9.5 Mpa internal pressure. Critical crack length was determined based on tearing instability concept. The analysis included the effect of crack face pressure due to the leaking fluid from tube. This effect was found to be significant for pressure tubes. The available formulae for calculating J (for axially cracked tubes) do not take into account the effect of crack face pressure. 3D finite element analysis also gives insight into variation of J across the thickness of pressure tube. It was observed that J is highest at the mid-surface of tube. The results have been presented in the form of across the thickness average J value and a peak factor on J. Peak factor on J is ratio of J at mid surface to average J value. Crack opening area for different cracked lengths was calculated from finite element results. The fracture assessment of pressure tubes was also done using Central Electricity Generating Board R-6 method. Ductile tearing was considered

  11. Fracture analysis of axially cracked pressure tube of pressurized heavy water reactor

    Energy Technology Data Exchange (ETDEWEB)

    Krishnan, S.; Bhasin, V.; Mahajan, S.C. [Bhabha Atomic Research Centre, Bombay (India)] [and others

    1997-04-01

    Three Dimensional (313) finite element elastic plastic fracture analysis was done for through wall axially cracked thin pressure tubes of 220 MWe Indian Pressurized Heavy Water Reactor. The analysis was done for Zr-2 and Zr-2.5Nb pressure tubes operating at 300{degrees}C and subjected to 9.5 Mpa internal pressure. Critical crack length was determined based on tearing instability concept. The analysis included the effect of crack face pressure due to the leaking fluid from tube. This effect was found to be significant for pressure tubes. The available formulae for calculating J (for axially cracked tubes) do not take into account the effect of crack face pressure. 3D finite element analysis also gives insight into variation of J across the thickness of pressure tube. It was observed that J is highest at the mid-surface of tube. The results have been presented in the form of across the thickness average J value and a peak factor on J. Peak factor on J is ratio of J at mid surface to average J value. Crack opening area for different cracked lengths was calculated from finite element results. The fracture assessment of pressure tubes was also done using Central Electricity Generating Board R-6 method. Ductile tearing was considered.

  12. Lifetime evaluation of first wall and divertor plate by crack analyses during plasma disruptions

    International Nuclear Information System (INIS)

    Ohmori, Junji; Kobayashi, Takeshi; Yamada, Masao; Iida, Hiromasa

    1988-05-01

    The first wall and divertor armor in fusion devices are subjected to high heat and particle fluxes. In particular, disruption heating is an intense thermal shock which may cause melting or vaporization of the armor surfaces. The behavior of the armor materials is one of the major factors limiting the lifetime of these components. Generally the surface temperature of armor due to disruption gets so high that the surface may become cracked. However, even if only the surface of the armor is cracked, the function of the armor will not be lost as long as the damage is limited to within a small depth of the surface. In this study, the lifetime of the armor is evaluated by two stages: crack initiation life and crack propagation life which are related to the fatigue life and the energy release rate, respectively. Materials are graphite and C/C composite (carbon fiber reinforced carbon composite) for the first wall, and tungsten for the dinertor. For disruption conditions of Fusion Experimental Reactor, the fatigue life and the energy release rates are calculated by thermal, and stress analyses. Results show that crack initiation is expected after only a few disruptions, and the energy release rate as a function of the crack length comes up to the maximum value at a small crack length, and decreases with increasing of the crack length. This decreasing means that a crack propagation rate reduces. An unstable fracture does not occur if the maximum energy release rate does not exceed the critical energy release rate which can be obtained from the fracture toughness. (author)

  13. Non-equilibrium statistical theory about microscopic fatigue cracks of metal in magnetic field

    International Nuclear Information System (INIS)

    Zhao-Long, Liu; Hai-Yun, Hu; Tian-You, Fan; Xiu-San, Xing

    2010-01-01

    This paper develops the non-equilibrium statistical fatigue damage theory to study the statistical behaviour of micro-crack for metals in magnetic field. The one-dimensional homogeneous crack system is chosen for study. To investigate the effect caused by magnetic field on the statistical distribution of micro-crack in the system, the theoretical analysis on microcrack evolution equation, the average length of micro-crack, density distribution function of micro-crack and fatigue fracture probability have been performed. The derived results relate the changes of some quantities, such as average length, density distribution function and fatigue fracture probability, to the applied magnetic field, the magnetic and mechanical properties of metals. It gives a theoretical explanation on the change of fatigue damage due to magnetic fields observed by experiments, and presents an analytic approach on studying the fatigue damage of metal in magnetic field. (cross-disciplinary physics and related areas of science and technology)

  14. The development of crack measurement system using the direct current potential drop method for use in the hot cell

    International Nuclear Information System (INIS)

    Kim, Do-Sik; Ahn, Sang-Bok; Lee, Key-Soon; Kim, Yong-Suk; Kwon, Sang-Chul

    1999-01-01

    The crack length measurement system using the direct current potential drop (DCPD) method was developed for the detection of crack growth initiation and subsequent crack growth. The experimental precautions and data processing procedure required for its application were also described find discussed. The system presented herein was specially built for use in fracture toughness testing of unirradiated or irradiated pressure tube materials from nuclear reactor. The application of this system for fracture toughness determination was illustrated from the test of curved compact tension specimens removed from CANDU reactor pressure tubes. The crack extension was monitored using the DCPD method. It is found that the changes of the potential drop and the changes of the crack length have a linear relationship. The final crack front was marked by heat-tinting after the test and the specimen broken open for determination of the initial and final physical crack length. The physical crack lengths, obtained by the 9-point average method described in ASTM E1737-96 on heat-tinted fracture surface, were used to calibrate the DCPD method for each test on an individual basis by matching the change in voltage to the crack extension. It is found that this system can be recommended for determination of the J-integral resistance (J-R) curve of unirradiated or irradiation materials in the hot cell, especially when testing at elevated temperature and in the environment chamber or furnace. (author)

  15. In situ fatigue-crack-propagation experiment

    International Nuclear Information System (INIS)

    Ermi, A.M.; Chin, B.A.

    1981-01-01

    An in-reactor fatigue experiment was conducted in the Oak Ridge Research Reactor to determine the effects of dynamic irradiation on fatigue crack propagation. Eight 20% cold-worked 316 stainless steel specimens were precracked to various initial crack lengths, linked together to form a chain, and inserted into a specially designed in-reactor fatigue machine. Test conditions included a maximum temperature of 460 0 C, an environment of sodium, a frequency of 1 cycle/min, and a stress ratio of 0.10. Results indicated that (1) no effects of dynamic irradiation were observed for a fluence of 1.5 x 10 21 n/cm 2 (E > 0.1 MeV); and (2) crack growth rates in elevated temperature sodium were a factor of 3 to 4 lower than in room temperature air

  16. Analysis of parameters effects on crack breathing and propagation in shaft of rotor dynamic systems

    Directory of Open Access Journals (Sweden)

    M. Serier

    2013-01-01

    Full Text Available In this paper the design of experiment method is used to investigate and explain the effects of the rotor parameters on crack breathing and propagation in the shaft. Three factors are considered which have an influence on the behavior and the propagation of the crack: the rotational speed, the length of the rotor and the diameter of the shaft. The elaborated mathematical model allows determining the effects and interaction of speed, diameter and length on crack breathing mechanism.The model also determines the optimal values of the parameters to achieve high performance.

  17. The elastic T-stress for slightly curved or kinked cracks

    DEFF Research Database (Denmark)

    Li, Dong-Feng; Li, Chen-Feng; Qing, Hai

    2010-01-01

    This work presents a solution for the elastic T-stress at the tip of a slightly curved or kinked crack based on a perturbation approach. Compared to other exact or numerical solutions the present solution is accurate for considerable deviations from straightness. The T-stress variation as crack...... extends along a curved trajectory is subsequently examined. It is predicted that T-stress always keeps negative during crack extension when the crack has an initial negative T-stress. In the case of a positive T-stress and non-zero first and second stress intensity factors initially accompanying the crack......, the T-stress is not positive with increasing the extension length until a threshold is exceeded. Based on directional stability criterion with respect to the sign of the T-stress, this result implies that for a straight crack with a positive T-stress, the crack extension path will not turn immediately...

  18. Flexural Cracking Behavior Of Steel Fiber Reinforced Concrete Beams

    Directory of Open Access Journals (Sweden)

    Ashraf Abdalkader

    2017-08-01

    Full Text Available Steel fibers are added to concrete due to its ability to improve the tensile strength and control propagation of cracks in reinforced concrete members. Steel fiber reinforced concrete is made of cement fine water and coarse aggregate in addition to steel fibers. In this experimental work flexural cracking behavior of reinforced concrete beams contains different percentage of hooked-end steel fibers with length of 50 mm and equivalent diameter of 0.5 mm was studied. The beams were tested under third-point loading test at 28 days. First cracking load maximum crack width cracks number and load-deflection relations were investigated to evaluate the flexural cracking behavior of concrete beams with 34 MPa target mean strength. Workability wet density compressive and splitting tensile strength were also investigated. The results showed that the flexural crack width is significantly reduced with the addition of steel fibers. Fiber contents of 1.0 resulted in 81 reduction in maximum crack width compared to control concrete without fiber. The results also showed that the first cracking load and maximum load are increased with the addition of steel fibers.

  19. STAC -- a new Swedish code for statistical analysis of cracks in SG-tubes

    International Nuclear Information System (INIS)

    Poern, K.

    1997-01-01

    Steam generator (SG) tubes in pressurized water reactor plants are exposed to various types of degradation processes, among which stress corrosion cracking in particular has been observed. To be able to evaluate the safety importance of such cracking of SG-tubes one has to have a good and empirically founded knowledge about the scope and the size of the cracks as well as the rate of their continuous growth. The basis of experience is to a large extent constituted of the annually performed SG-inspections and crack sizing procedures. On the basis of this experience one can estimate the distribution of existing crack lengths, and modify this distribution with regard to maintenance (plugging) and the predicted rate of crack propagation. Finally, one can calculate the rupture probability of SG-tubes as a function of a given critical crack length. On account of the Swedish Nuclear Power Inspectorate an introductory study has been performed in order to get a survey of what has been done elsewhere in this field. The study resulted in a proposal of a computerizable model to be able to estimate the distribution of true cracks, to modify this distribution due to the crack growth and to compute the probability of tube rupture. The model has now been implemented in a compute code, called STAC (STatistical Analysis of Cracks). This paper is aimed to give a brief outline of the model to facilitate the understanding of the possibilities and limitations associated with the model

  20. Crack detection and analyses using resonance ultrasonic vibrations in full-size crystalline silicon wafers

    International Nuclear Information System (INIS)

    Belyaev, A.; Polupan, O.; Dallas, W.; Ostapenko, S.; Hess, D.; Wohlgemuth, J.

    2006-01-01

    An experimental approach for fast crack detection and length determination in full-size solar-grade crystalline silicon wafers using a resonance ultrasonic vibrations (RUV) technique is presented. The RUV method is based on excitation of the longitudinal ultrasonic vibrations in full-size wafers. Using an external piezoelectric transducer combined with a high sensitivity ultrasonic probe and computer controlled data acquisition system, real-time frequency response analysis can be accomplished. On a set of identical crystalline Si wafers with artificially introduced periphery cracks, it was demonstrated that the crack results in a frequency shift in a selected RUV peak to a lower frequency and increases the resonance peak bandwidth. Both characteristics were found to increase with the length of the crack. The frequency shift and bandwidth increase serve as reliable indicators of the crack appearance in silicon wafers and are suitable for mechanical quality control and fast wafer inspection

  1. The stability of through-wall circumferential cracks in cylindrical pipes subjected to bending loads

    International Nuclear Information System (INIS)

    Smith, E.

    1983-01-01

    Tada, Paris and Gamble have used the tearing modulus approach to show that when a circumferential through-wall crack exists in a 304 SS circular cylindrical pipe, and the pipe is subjected to an applied bending moment, then crack growth requires the rotation at the pipe-ends to be increased, (i.e. crack growth is stable), unless the pipe length is unduly large. On this basis it was concluded that unstable fracture is unlikely to occur in BWR SS piping, when the system is designed in accord with the ASME Code load levels for normal operation and anticipated transients. The Tada-Paris-Gamble analysis focuses on the inter-relation between instability and the onset of crack extension, and does not specifically consider the possibility that a crack might become unstable after some stable crack extension. The paper addresses this aspect of the crack stability problem using a crack tip opening angle criterion for crack extension, which has similarities with the tearing modulus approach. The results show that unstable fracture should not occur even after some stable crack extension, again provided that the pipe length is not unduly large. In other words, guillotine failure of a pipe in a BWR system is unlikely, even though the ASME Code limiting stress levels as might be exceeded, as may be the case with a very severe earthquake. (orig./HP)

  2. A Study on a Crack Evaluation Technique for Turbine Blade Root Using Phased Array Ultrasonics

    International Nuclear Information System (INIS)

    Cho, Yong Sang; Jung, Gye Jo; Park, Sang Ki; Kim, Jae Hoon

    2004-01-01

    Ultrasonic testing is a kind of nondestructive test to detect a crack or discontinuity in materials or on material surfaces by sending ultrasound to it. This conventional ultrasonic technique has some limitations in reliably detecting crack or accurately assessing materials in the case of complex-shaped power plant components such as a turbine blade root. An alternative method for such a difficult inspection is highly needed. In this study, application of a phased array ultrasonic testing (UT) system to a turbine blade, one of the critical power plant components, has been considered, and the particular incident angle has been determined so that the greatest track detectability and the most accurate crack length evaluation nay be achieved. The response of ultrasonic phased array was also analyzed to establish a special method to determine the track length without moving the transducer. The result showed that the developed method for crack length assessment is a more accurate and effective method, compared with the conventional method

  3. The Effect of CFRP Length on the Failure Mode of Strengthened Concrete Beams

    Directory of Open Access Journals (Sweden)

    Jun Ding

    2014-06-01

    Full Text Available This paper reports the effects of carbon fiber-reinforced polymer (CFRP length on the failure process, pattern and crack propagation for a strengthened concrete beam with an initial notch. The experiments measuring load-bearing capacity for concrete beams with various CFRP lengths have been performed, wherein the crack opening displacements (COD at the initial notch are also measured. The application of CFRP can significantly improve the load-bearing capacity, and the failure modes seem different with various CFRP lengths. The stress profiles in the concrete material around the crack tip, at the end of CFRP and at the interface between the concrete and CFRP are then calculated using the finite element method. The experiment measurements are validated by theoretical derivation and also support the finite element analysis. The results show that CFRP can significantly increase the ultimate load of the beam, while such an increase stops as the length reaches 0.15 m. It is also concluded that the CFRP length can influence the stress distribution at three critical stress regions for strengthened concrete beams. However, the optimum CFRP lengths vary with different critical stress regions. For the region around the crack tip, it is 0.15 m; for the region at the interface it is 0.25 m, and for the region at the end of CFRP, it is 0.30 m. In conclusion, the optimum CFRP length in this work is 0.30 m, at which CFRP strengthening is fully functioning, which thus provides a good reference for the retrofitting of buildings.

  4. Fracture processes and mechanisms of crack growth resistance in human enamel

    Science.gov (United States)

    Bajaj, Devendra; Park, Saejin; Quinn, George D.; Arola, Dwayne

    2010-07-01

    Human enamel has a complex micro-structure that varies with distance from the tooth’s outer surface. But contributions from the microstructure to the fracture toughness and the mechanisms of crack growth resistance have not been explored in detail. In this investigation the apparent fracture toughness of human enamel and the mechanisms of crack growth resistance were evaluated using the indentation fracture approach and an incremental crack growth technique. Indentation cracks were introduced on polished surfaces of enamel at selected distances from the occlusal surface. In addition, an incremental crack growth approach using compact tension specimens was used to quantify the crack growth resistance as a Junction of distance from the occlusal surface. There were significant differences in the apparent toughness estimated using the two approaches, which was attributed to the active crack length and corresponding scale of the toughening mechanisms.

  5. Stress and strain field singularities, micro-cracks, and their role in failure initiation at the composite laminate free-edge

    Science.gov (United States)

    Dustin, Joshua S.

    A state-of-the-art multi-scale analysis was performed to predict failure initiation at the free-edge of an angle-ply laminate using the Strain Invariant Failure Theory (SIFT), and multiple improvements to this analysis methodology were proposed and implemented. Application of this analysis and theory led to the conclusion that point-wise failure criteria which ignore the singular stress and strain fields from a homogenized analysis and the presence of free-edge damage in the form of micro-cracking, may do so at the expense of failure prediction capability. The main contributions of this work then are made in the study of the laminate free-edge singularity and in the effects of micro-cracking at the composite laminate free-edge. Study of both classical elasticity and finite element solutions of the laminate free-edge stress field based upon the assumption of homogenized lamina properties reveal that the order of the free-edge singularity is sufficiently small such that the domain of dominance of this term away from the laminate free-edge is much smaller than the relevant dimensions of the microstructure. In comparison to a crack-tip field, these free-edge singularities generate stress and strain fields which are half as intense as those at the crack-tip, leading to the conclusion that existing flaws at the free-edge in the form of micro-cracks would be more prone to the initiation of free-edge failure than the existence of a singularity in the free-edge elasticity solutions. A methodical experiment was performed on a family of [±25°/90°] s laminates made of IM7/8552 carbon/epoxy composite, to both characterize micro-cracks present at the laminate free-edge and to study their behavior under the application of a uniform extensional load. The majority of these micro-cracks were of length on the order of a few fiber diameters, though larger micro-cracks as long as 100 fiber diameters were observed in thicker laminates. A strong correlation between the application of

  6. Continuous fatigue crack monitoring of bridges: Long-Term Electrochemical Fatigue Sensor (LTEFS)

    Science.gov (United States)

    Moshier, Monty A.; Nelson, Levi; Brinkerhoff, Ryan; Miceli, Marybeth

    2016-04-01

    Fatigue cracks in steel bridges degrade the load-carrying capacity of these structures. Fatigue damage accumulation caused by the repetitive loading of everyday truck traffic can cause small fatigue cracks initiate. Understanding the growth of these fatigue cracks is critical to the safety and reliability of our transportation infrastructure. However, modeling fatigue in bridges is difficult due to the nature of the loading and variations in connection integrity. When fatigue cracks reach critical lengths failures occur causing partial or full closures, emergency repairs, and even full structural failure. Given the aging US highway and the trend towards asset management and life extension, the need for reliable, cost effective sensors and monitoring technologies to alert bridge owners when fatigue cracks are growing is higher than ever. In this study, an innovative Long-Term Electrochemical Fatigue Sensor (LTEFS) has been developed and introduced to meet the growing NDT marketplace demand for sensors that have the ability to continuously monitor fatigue cracks. The performance of the LTEFS has been studied in the laboratory and in the field. Data was collected using machined specimens with different lengths of naturally initiated fatigue cracks, applied stress levels, applied stress ratios, and for both sinusoidal and real-life bridge spectrum type loading. The laboratory data was evaluated and used to develop an empirically based algorithm used for crack detection. Additionally, beta-tests on a real bridge structure has been completed. These studies have conclusively demonstrated that LTEFS holds great potential for long-term monitoring of fatigue cracks in steel structures

  7. Dynamic crack propagation through nanoporous media

    Science.gov (United States)

    Nguyen, Thao; Wilkerson, Justin

    2015-06-01

    The deformation and failure of nanoporous metals may be considerably different than that of more traditional bulk porous metals. The length scales in traditional bulk porous metals are typically large enough for classic plasticity and buckling to be operative. However, the extremely small length scales associated with nanoporous metals may inhibit classic plasticity mechanisms. Here, we motivate an alternative nanovoid growth mechanism mediated by dislocation emission. Following an approach similar to Lubarda and co-workers, we make use of stability arguments applied to the analytic solutions of the elastic interactions of dislocations and voids to derive a simple stress-based criterion for emission activation. We then propose a dynamic nanovoid growth law that is motivated by the kinetics of dislocation emission. The resulting failure model is implemented into a commercial finite element software to simulate dynamic crack growth. The simulations reveal that crack propagation through a nanoporous media proceeds at somewhat faster velocities than through the more traditional bulk porous metal.

  8. Calculation of contraction stresses in dental composites by analysis of crack propagation in the matrix surrounding a cavity.

    Science.gov (United States)

    Yamamoto, Takatsugu; Ferracane, Jack L; Sakaguchi, Ronald L; Swain, Michael V

    2009-04-01

    Polymerization contraction of dental composite produces a stress field in the bonded surrounding substrate that may be capable of propagating cracks from pre-existing flaws. The objectives of this study were to assess the extent of crack propagation from flaws in the surrounding ceramic substrate caused by composite contraction stresses, and to propose a method to calculate the contraction stress in the ceramic using indentation fracture. Initial cracks were introduced with a Vickers indenter near a cylindrical hole drilled into a glass-ceramic simulating enamel. Lengths of the radial indentation cracks were measured. Three composites having different contraction stresses were cured within the hole using one- or two-step light-activation methods and the crack lengths were measured. The contraction stress in the ceramic was calculated from the crack length and the fracture toughness of the glass-ceramic. Interfacial gaps between the composite and the ceramic were expressed as the ratio of the gap length to the hole perimeter, as well as the maximum gap width. All groups revealed crack propagation and the formation of contraction gaps. The calculated contraction stresses ranged from 4.2 MPa to 7.0 MPa. There was no correlation between the stress values and the contraction gaps. This method for calculating the stresses produced by composites is a relatively simple technique requiring a conventional hardness tester. The method can investigate two clinical phenomena that may occur during the placement of composite restorations, i.e. simulated enamel cracking near the margins and the formation of contraction gaps.

  9. Delayed hydride cracking velocity and crack growth measurement using DCPD technique in Zr-2.5Nb pressure tube material

    International Nuclear Information System (INIS)

    Singh, R.N.; Kishore, R.; Roychaudhury, S.; Unnikrishnan, M.; Sinha, T.K.; De, P.K.; Banerjee, S.; Kumar, Santosh

    2000-12-01

    Nuclear structural materials have to perform under most demanding and exotic environmental conditions. Due to its unique properties dilute zirconium alloys are the only choice for in-core structural materials in water cooled nuclear reactors. Hydrogen related problems have been recognized as the life-limiting factor for the core components of Pressurized Heavy Water Reactors (PHWR). Delayed Hydride Cracking (Dhc) is one of them. In this study, Dhc crack growth has been monitored using Direct Current Potential Drop (Dcp) technique. Calibration curve between normalized Dcp output and normalized crack length was established at different test temperatures. Dhc velocity was measured along the axial direction of the Zirconium-2.5Niobium pressure tube material at 203 and 250 degree C. (author)

  10. Crack growth under combined creep and fatigue conditions in alloy 800

    International Nuclear Information System (INIS)

    Pfaffelhuber, M.; Roedig, M.; Schubert, F.; Nickel, H.

    1989-08-01

    To investigate the crack growth behaviour under combined creep-fatigue loading, CT 25 mm-specimens of X10NiCrAlTi 32 20 (Alloy 800) have been tested in experiments with cyclic loadings and hold times, with static loadings and short stress rekief interrupts, with ramp type loadings and with sequences of separate fatigue and creep crack growth periods. The test temperature of 700deg C was selected because only in this temperature range this alloy provides similar amounts of crack growth under creep and fatigue conditions due to equivalent stress levels. For the estimation of crack growth under combined loading conditions a linear accumulation of increase in crack length was proved using the crack growth laws of pure creep and fatigue crack growth. Hold time and ramp loadings lead to a higher crack growth rate compared with pure creep or pure fatigue crack growth tests. In hold time experiments the crack growth rate is higher than ramp tests of the same period time. The results of hold time tests can be fairly enough predicted by linear damage accumulation rules. (orig.) [de

  11. Contribution to the study of the mechanism of crack in amorphous silica: study by the molecular dynamics of crack in amorphous silica; Contribution a l'etude des mecanismes de rupture dans les amorphes: etude par dynamique moleculaire de la rupture de verre de silice

    Energy Technology Data Exchange (ETDEWEB)

    Van Brutzel, L

    2000-07-01

    The aim of this thesis was to understand the mechanism which occurs during the crack at the atomic scale in amorphous silica. The difficulties of the experimental observations at this length scale lead us to use numerical studies by molecular dynamics to access to the dynamical and the thermodynamical informations. We have carried out large simulations with 500000 atoms and studied the structure of the amorphous silica before to studying their behaviours under an imposed strain. The structure of this simulated amorphous silica settled in three length scales. In small length scale between 0 and 5 angstrom glass is composed of tetrahedra, this is close to the crystalline structure. In intermediate length scale between 3 and 10 angstrom tetrahedra are connected together and build rings of different sizes composed in majority between 5 and 7 tetrahedra. In bigger length scale between 15 and 60 angstrom, areas with high density of rings are surrounded by areas with low density of rings. These structural considerations play an important role in initiation and propagation of a crack. Indeed. in this length scale. crack propagates by growth and coalescence of some small cavities which appear in area with low density of rings behind the crack tip. The cavities dissipate the stress with carries away a delay to propagation of the crack. This phenomenons seems ductile and leads to non linear elastic behaviour near the crack tip. We have also shown that the addition of alkali in the amorphous silica changes the structure by creation of nano-porosities and leads to enhance the ductility during the crack propagation. (author)

  12. Thermal fatigue crack growth on a thick wall tube containing a semi elliptical circumferential crack

    International Nuclear Information System (INIS)

    Deschanels, H.; Wakai, T.; Lacire, M.H.; Michel, B.

    2001-01-01

    In order to check the ability of the simplified assessment procedure (A16 guide) to predict fatigue crack growth, a benchmark problem was conducted. This work is carried out under the project ''agreement on the Exchange of Information and Collaboration in the field of Research and Development of Fast Breeder Reactor (FBR) between Europe (EU) and Japan''. Experimental work is conducted by PNC using Air cooled Thermal transient Test Facility (ATTF). Specimen is a thick wall tube containing a semi elliptical (3-D) circumferential crack and subjected to cyclic thermal transients. The constitutive material is the 304 austenitic stainless steel type SUS304. Due to thermal shock (650 C-300 C) the stress distribution through the wall is non-linear and well approximated using a 3 rd order polynomial. When comparing computations and tests data we observe a good agreement for the crack propagation in length. In crack depth, accurate results are obtained in the first part of the test, but on the later stage of the experiment the computations slightly underestimate the propagation (deep crack). In addition, we notice the importance of good evaluation of fracture mechanics parameters for non-linear stress distribution through the wall. At present A16 guide handbook gives stress intensity factor solutions for non-linear stress distribution through the wall. (author)

  13. [Monitoring of Crack Propagation in Repaired Structures Based on Characteristics of FBG Sensors Reflecting Spectra].

    Science.gov (United States)

    Yuan, Shen-fang; Jin, Xin; Qiu, Lei; Huang, Hong-mei

    2015-03-01

    In order to improve the security of aircraft repaired structures, a method of crack propagation monitoring in repaired structures is put forward basing on characteristics of Fiber Bragg Grating (FBG) reflecting spectra in this article. With the cyclic loading effecting on repaired structure, cracks propagate, while non-uniform strain field appears nearby the tip of crack which leads to the FBG sensors' reflecting spectra deformations. The crack propagating can be monitored by extracting the characteristics of FBG sensors' reflecting spectral deformations. A finite element model (FEM) of the specimen is established. Meanwhile, the distributions of strains which are under the action of cracks of different angles and lengths are obtained. The characteristics, such as main peak wavelength shift, area of reflecting spectra, second and third peak value and so on, are extracted from the FBGs' reflecting spectral which are calculated by transfer matrix algorithm. An artificial neural network is built to act as the model between the characteristics of the reflecting spectral and the propagation of crack. As a result, the crack propagation of repaired structures is monitored accurately and the error of crack length is less than 0.5 mm, the error of crack angle is less than 5 degree. The accurately monitoring problem of crack propagation of repaired structures is solved by taking use of this method. It has important significance in aircrafts safety improvement and maintenance cost reducing.

  14. 46 CFR 59.10-5 - Cracks.

    Science.gov (United States)

    2010-10-01

    ..., DEPARTMENT OF HOMELAND SECURITY (CONTINUED) MARINE ENGINEERING REPAIRS TO BOILERS, PRESSURE VESSELS AND... consecutive cracked ligaments nor more than a total of six cracked ligaments in any one girth joint. (c... ligaments may be repaired by welding. (n) Welding repairs to drums of power boilers, except as otherwise...

  15. Do climate variables and human density affect Achatina fulica (Bowditch) (Gastropoda: Pulmonata) shell length, total weight and condition factor?

    Science.gov (United States)

    Albuquerque, F S; Peso-Aguiar, M C; Assunção-Albuquerque, M J T; Gálvez, L

    2009-08-01

    The length-weight relationship and condition factor have been broadly investigated in snails to obtain the index of physical condition of populations and evaluate habitat quality. Herein, our goal was to describe the best predictors that explain Achatina fulica biometrical parameters and well being in a recently introduced population. From November 2001 to November 2002, monthly snail samples were collected in Lauro de Freitas City, Bahia, Brazil. Shell length and total weight were measured in the laboratory and the potential curve and condition factor were calculated. Five environmental variables were considered: temperature range, mean temperature, humidity, precipitation and human density. Multiple regressions were used to generate models including multiple predictors, via model selection approach, and then ranked with AIC criteria. Partial regressions were used to obtain the separated coefficients of determination of climate and human density models. A total of 1.460 individuals were collected, presenting a shell length range between 4.8 to 102.5 mm (mean: 42.18 mm). The relationship between total length and total weight revealed that Achatina fulica presented a negative allometric growth. Simple regression indicated that humidity has a significant influence on A. fulica total length and weight. Temperature range was the main variable that influenced the condition factor. Multiple regressions showed that climatic and human variables explain a small proportion of the variance in shell length and total weight, but may explain up to 55.7% of the condition factor variance. Consequently, we believe that the well being and biometric parameters of A. fulica can be influenced by climatic and human density factors.

  16. Do climate variables and human density affect Achatina fulica (Bowditch (Gastropoda: Pulmonata shell length, total weight and condition factor?

    Directory of Open Access Journals (Sweden)

    FS. Albuquerque

    Full Text Available The length-weight relationship and condition factor have been broadly investigated in snails to obtain the index of physical condition of populations and evaluate habitat quality. Herein, our goal was to describe the best predictors that explain Achatina fulica biometrical parameters and well being in a recently introduced population. From November 2001 to November 2002, monthly snail samples were collected in Lauro de Freitas City, Bahia, Brazil. Shell length and total weight were measured in the laboratory and the potential curve and condition factor were calculated. Five environmental variables were considered: temperature range, mean temperature, humidity, precipitation and human density. Multiple regressions were used to generate models including multiple predictors, via model selection approach, and then ranked with AIC criteria. Partial regressions were used to obtain the separated coefficients of determination of climate and human density models. A total of 1.460 individuals were collected, presenting a shell length range between 4.8 to 102.5 mm (mean: 42.18 mm. The relationship between total length and total weight revealed that Achatina fulica presented a negative allometric growth. Simple regression indicated that humidity has a significant influence on A. fulica total length and weight. Temperature range was the main variable that influenced the condition factor. Multiple regressions showed that climatic and human variables explain a small proportion of the variance in shell length and total weight, but may explain up to 55.7% of the condition factor variance. Consequently, we believe that the well being and biometric parameters of A. fulica can be influenced by climatic and human density factors.

  17. Determination of crack depth in aluminum using eddy currents and GMR sensors

    Science.gov (United States)

    Lopes Ribeiro, A.; Pasadas, D.; Ramos, H. G.; Rocha, T.

    2015-03-01

    In this paper we use eddy currents to determine the depth of linear cracks in aluminum plates. A constant field probe is used to generate the spatially uniform excitation field and a single axis giant magneto-resistor (GMR) sensor is used to measure the eddy currents magnetic field. Different depths were machined in one aluminum plate with 4 mm of thickness. By scanning those cracks the magnetic field components parallel and perpendicular to the crack's line were measured when the eddy currents were launched perpendicularly to the crack's line. To characterize one crack in a plate of a given thickness and material, the experimental procedure was defined. The plate surface is scanned to detect and locate one crack. The acquired data enables the determination of the crack's length and orientation. A second scanning is performed with the excitation current perpendicular to the crack and the GMR sensing axis perpendicular and parallel to the crack's line.

  18. Effects of root radius, stress, crack growth and rate on fracture instability

    Energy Technology Data Exchange (ETDEWEB)

    McClintock, F A

    1965-01-01

    Of various criteria for fracture at the root of a notch, the energy, local stress, and displacement criteria have limited validity. More appropriate is the history of both stress and strain over a small region ahead of the crack, as required for fracture by the coalescence of holes. Expressions are given for crack initiation, growth, and subsequent instability in anti-plane strain of a nonhardening material. Instability is shown to depend primarily on those strain increments arising from crack growth at constant load rather than on those from increasing load at constant crack length. Thus final instability conditions are similar for single and double- ended cracks, round notches, and cracks cut under constant load. Round notches may give instability, restabilization and final instability. The growth and coalescence of holes in front of a crack in a linearly viscous material is studied for both tensile and anti-plant-strain cracks. The absence of residual strain eliminates instability, but the crack continually accelerates. (26 refs.)

  19. Numerical evaluation of cracked pipes under dynamic loading

    International Nuclear Information System (INIS)

    Petit, M.; Jamet, P.

    1989-01-01

    In order to apply the leak-before-break concept to piping systems, the behavior of cracked pipes under dynamic, and especially seismic, loadings must be studied. A simple finite element model of a cracked pipe has been developed and implemented in the general purpose computer code CASTEM 2000. The model is a generalization of the approach proposed by Paris and Tada (1). Considered loads are bending moment and axial force (representing thermal expansion and internal pressure.) The elastic characteristics of the model are determined using the Zahoor formulae for the geometry-dependent factors. Owing to the material behabior plasticity must be taken into account. To represent the crack growth, the material is defined by two characteristic values: J 1c which is the level of energy corresponding to crack initiation and the tearing modulus, T, which governs the length of propagation of the crack. For dynamic loads, unilateral conditions are imposed to represent crack closure. The model has been used for the design of dynamic tests to be conducted on shaking tables. Test principle is briefly described and numerical results are presented. Finally evaluation of margin, due to plasticity, in comparison with the standard design procedure is made

  20. Evaluations of environmental effect on micro crack initiation and propagation by surface observations of fatigue specimens

    International Nuclear Information System (INIS)

    Fujikawa, Ryosuke; Abe, Shigeki; Nakamura, Takao; Kamaya, Masayuki

    2014-01-01

    Fatigue life of nuclear facilities tends to be decreased by the influence of reactor coolant, which is called environmental effect. The effect accelerates crack growth rate but the influence for crack initiation is not clarified. This study intends to discuss the environmental effect in crack initiation. The crack length and the number of cracks are measured from the investigation of fatigue test specimens in reactor coolant and air. The behavior of crack initiation is revealed from the measurement of number of cracks, crack sizes and fatigue life. From this study, environmental effect of reactor coolant is considered to influence crack initiation and increase the number of micro crack. It is also estimated that the coalescence of cracks influences the acceleration of crack growth. (author)

  1. A simple model for enamel fracture from margin cracks.

    Science.gov (United States)

    Chai, Herzl; Lee, James J-W; Kwon, Jae-Young; Lucas, Peter W; Lawn, Brian R

    2009-06-01

    We present results of in situ fracture tests on extracted human molar teeth showing failure by margin cracking. The teeth are mounted into an epoxy base and loaded with a rod indenter capped with a Teflon insert, as representative of food modulus. In situ observations of cracks extending longitudinally upward from the cervical margins are recorded in real time with a video camera. The cracks appear above some threshold and grow steadily within the enamel coat toward the occlusal surface in a configuration reminiscent of channel-like cracks in brittle films. Substantially higher loading is required to delaminate the enamel from the dentin, attesting to the resilience of the tooth structure. A simplistic fracture mechanics analysis is applied to determine the critical load relation for traversal of the margin crack along the full length of the side wall. The capacity of any given tooth to resist failure by margin cracking is predicted to increase with greater enamel thickness and cuspal radius. Implications in relation to dentistry and evolutionary biology are briefly considered.

  2. Remarks on crack-bridging concepts

    International Nuclear Information System (INIS)

    Bao, G.; Suo, Z.

    1992-01-01

    The article draws upon recent work by us and our colleagues on metal and ceramic matrix composites for high temperature engines. The central theme here is to deduce mechanical properties, such as toughness, strength and notch-ductility, from bridging laws that characterize inelastic processes associated with fracture. A particular set of normalization is introduced to present the design charts, segregating the roles played by the shape, and the scale, of a bridging law. A single material length, γ 0 E/σ 0 , emerges, where γ 0 is the limiting-separation, σ 0 the bridging-strength, and E the Young's modulus of the solid. It is the huge variation of this length-from a few manometers for atomic bond, to a meter for cross-over fibers - that underlies the richness in material behaviors. Under small-scale bridging conditions, γ 0 E/σ 0 is the only basic length scale in the mechanics problem and represents, with a pre-factor about 0.4, the bridging zone size. A catalog of small-scale bridging solutions is compiled for idealized bridging laws. Large-scale bridging introduces a dimensionless group, a/(γ 0 E/σ 0 ), where a is a length characterizing the component. The group plays a major role in all phenomena associated with bridging, and provides a focus of discussion in this article. For example, it quantifies the bridging scale when a is the unbridged crack length, and notch-sensitivity when a is hole radius. The difference and the connection between Irwin's fracture mechanics and crack bridging concepts are discussed. It is demonstrated that fracture toughness and resistance curve are meaningful only when small-scale bridging conditions prevail, and therefore of limited use in design with composites. Many other mechanical properties of composites, such as strength and notch-sensitivity, can be simulated by invoking large-scale bridging concepts. 37 refs., 21 figs., 3 tabs

  3. Unified risk analysis of fatigue failure in ductile alloy components during all three stages of fatigue crack evolution process.

    Science.gov (United States)

    Patankar, Ravindra

    2003-10-01

    Statistical fatigue life of a ductile alloy specimen is traditionally divided into three stages, namely, crack nucleation, small crack growth, and large crack growth. Crack nucleation and small crack growth show a wide variation and hence a big spread on cycles versus crack length graph. Relatively, large crack growth shows a lesser variation. Therefore, different models are fitted to the different stages of the fatigue evolution process, thus treating different stages as different phenomena. With these independent models, it is impossible to predict one phenomenon based on the information available about the other phenomenon. Experimentally, it is easier to carry out crack length measurements of large cracks compared to nucleating cracks and small cracks. Thus, it is easier to collect statistical data for large crack growth compared to the painstaking effort it would take to collect statistical data for crack nucleation and small crack growth. This article presents a fracture mechanics-based stochastic model of fatigue crack growth in ductile alloys that are commonly encountered in mechanical structures and machine components. The model has been validated by Ray (1998) for crack propagation by various statistical fatigue data. Based on the model, this article proposes a technique to predict statistical information of fatigue crack nucleation and small crack growth properties that uses the statistical properties of large crack growth under constant amplitude stress excitation. The statistical properties of large crack growth under constant amplitude stress excitation can be obtained via experiments.

  4. Numerical investigation of J-characterization of growing crack tips

    International Nuclear Information System (INIS)

    Nilsson, F.

    1992-01-01

    Two different geometries, a centrally cracked panel and a three-point bend bar, are modelled with aid of the finite element program ABAQUS. Elastic-plastic behaviour with a realistic linear hardening modulus is assumed. By simulation of the growth with the aid of nodal relaxation, the J-value for a remote path around the growing tip is obtained for some different local-crack growth histories. The J F -value is compared to the J D -value that results if the crack tip is assumed to be stationary at the current length. It is found that the J C - and J F -values agree well for crack growth histories satisfying the criteria for J-characterization. However, after examination of the crack surface displacements it was found that the results for the bend geometry and the tension geometry, respectively, did not coincide for corresponding J-values, except at low load levels. This raises doubt about the abilities of J to characterize the state at a growing tip. (orig.)

  5. J-integral estimation analysis for circumferential throughwall cracked pipes

    Energy Technology Data Exchange (ETDEWEB)

    Zahoor, A.

    J-integral estimation solution is derived for pipes containing a circumferential throughwall crack. Bending moment and axial tension loadings are considered. These solutions are useful for calculating J from single load-displacement record obtained as part of pipe fracture testing, and are applicable for a wide range of flaw length to pipe circumference ratios. Results for J at initiation of crack growth generated using the solution developed in this paper agree well with J results from finite elements analyses.

  6. Semi-Automatic Mapping of Tidal Cracks in the Fast Ice Region near Zhongshan Station in East Antarctica Using Landsat-8 OLI Imagery

    Directory of Open Access Journals (Sweden)

    Fengming Hui

    2016-03-01

    Full Text Available Tidal cracks are linear features that appear parallel to coastlines in fast ice regions due to the actions of periodic and non-periodic sea level oscillations. They can influence energy and heat exchange between the ocean, ice, and atmosphere, as well as human activities. In this paper, the LINE module of Geomatics 2015 software was used to automatically extract tidal cracks in fast ice regions near the Chinese Zhongshan Station in East Antarctica from Landsat-8 Operational Land Imager (OLI data with resolutions of 15 m (panchromatic band 8 and 30 m (multispectral bands 1–7. The detected tidal cracks were determined based on matching between the output from the LINE module and manually-interpreted tidal cracks in OLI images. The ratio of the length of detected tidal cracks to the total length of interpreted cracks was used to evaluate the automated detection method. Results show that the vertical direction gradient is a better input to the LINE module than the top-of-atmosphere (TOA reflectance input for estimating the presence of cracks, regardless of the examined resolution. Data with a resolution of 15 m also gives better results in crack detection than data with a resolution of 30 m. The statistics also show that, in the results from the 15-m-resolution data, the ratios in Band 8 performed best with values of the above-mentioned ratio of 50.92 and 31.38 percent using the vertical gradient and the TOA reflectance methods, respectively. On the other hand, in the results from the 30-m-resolution data, the ratios in Band 5 performed best with ratios of 47.43 and 17.8 percent using the same methods, respectively. This implies that Band 8 was better for tidal crack detection than the multispectral fusion data (Bands 1–7, and Band 5 with a resolution of 30 m was best among the multispectral data. The semi-automatic mapping of tidal cracks will improve the safety of vehicles travel in fast ice regimes.

  7. Theoretical and numerical studies of crack initiation and propagation in rock masses under freezing pressure and far-field stress

    Directory of Open Access Journals (Sweden)

    Yongshui Kang

    2014-10-01

    Full Text Available Water-bearing rocks exposed to freezing temperature can be subjected to freeze–thaw cycles leading to crack initiation and propagation, which are the main causes of frost damage to rocks. Based on the Griffith theory of brittle fracture mechanics, the crack initiation criterion, propagation direction, and crack length under freezing pressure and far-field stress are analyzed. Furthermore, a calculation method is proposed for the stress intensity factor (SIF of the crack tip under non-uniformly distributed freezing pressure. The formulae for the crack/fracture propagation direction and length of the wing crack under freezing pressure are obtained, and the mechanism for coalescence of adjacent cracks is investigated. In addition, the necessary conditions for different coalescence modes of cracks are studied. Using the topology theory, a new algorithm for frost crack propagation is proposed, which has the capability to define the crack growth path and identify and update the cracked elements. A model that incorporates multiple cracks is built by ANSYS and then imported into FLAC3D. The SIFs are then calculated using a FISH procedure, and the growth path of the freezing cracks after several calculation steps is demonstrated using the new algorithm. The proposed method can be applied to rocks containing fillings such as detritus and slurry.

  8. Fatigue crack growth threshold as a design criterion - statistical scatter and load ratio in the Kitagawa-Takahashi diagram

    International Nuclear Information System (INIS)

    Kolitsch, S.; Gänser, H.-P.; Maierhofer, J.; Pippan, R.

    2016-01-01

    Cracks in components reduce the endurable stress so that the endurance limit obtained from common smooth fatigue specimens cannot be used anymore as a design criterion. In such cases, the Kitagawa-Takahashi diagram can be used to predict the admissible stress range for infinite life, at a given crack length and stress range. This diagram is constructed for a single load ratio R. However, in typical mechanical engineering applications, the load ratio R varies widely due to the applied load spectra and residual stresses. In the present work an extended Kitagawa-Takahashi diagram accounting for crack length, crack extension and load ratio is constructed. To describe the threshold behaviour of short cracks, a master resistance curve valid for a wide range of steels is developed using a statistical approach. (paper)

  9. A theoretical evaluation of the oxygen concentration in a corrosion-fatigue crack

    International Nuclear Information System (INIS)

    Turnbull, A.

    1981-01-01

    The oxygen concentration in a corrosion-fatigue crack has been evaluated theoretically by assuming that oxygen was consumed by cathodic reduction on the walls of the crack and mass transport occurred by diffusion and advection (forced convection), with the latter resulting from the sinusoidal variation of the displacement of the crack walls. By using parameters relevant to a compact tension specimen, the time-dependent distribution of the oxygen concentration in the crack was calculated as a function of ΔK (the range of the stress intensity factor), R-value (minimum load/maximum load), frequency, crack length, and electrode potential. The influence of advection was to significantly enhance the mass transport of oxygen in the crack compared with ''diffusion-only'' even at low frequencies and low ΔK. Regions in the crack were identified in which advection dominance or diffusion dominance of the mass transport of oxygen occurred

  10. Crack propagation rate modelling for 316SS exposed to PWR-relevant conditions

    International Nuclear Information System (INIS)

    Vankeerberghen, M.; Weyns, G.; Gavrilov, S.; Martens, B.; Deconinck, J.

    2009-01-01

    The crack propagation rate of Type 316 stainless steel in boric acid-lithium hydroxide solutions under PWR-relevant conditions was modelled. A film rupture/dissolution/repassivation mechanism is assumed and extended to cold worked materials by including a stress-dependent bare metal dissolution current density. The chemical and electrochemical conditions within the crack are calculated by finite element calculations, an analytical expression is used for the crack-tip strain rate and the crack-tip stress is assumed equal to 2.5 times the yield stress (plane-strain). First the model was calibrated against a literature published data set. Afterwards, the influence of various variables - dissolved hydrogen, boric acid and lithium hydroxide content, stress intensity, crack length, temperature, flow rate - was studied. Finally, other published crack growth rate tests were modelled and the calculated crack growth rates were found to be in reasonable agreement with the reported ones

  11. Assessment of pressurized water reactor control rod drive mechanism nozzle cracking

    International Nuclear Information System (INIS)

    Shah, V.N.; Ware, A.G.; Porter, A.M.

    1994-10-01

    This report surveys the field experience related to cracking of pressurized water reactor (PWR) control rod drive mechanism nozzles (Alloy 600 material); evaluates design, fabrication, and operating conditions for the nozzles in US PWR; and evaluates the safety significance of nozzle cracking. Inspection at 78 overseas and one US PWR has revealed mainly axial cracks in 101 nozzles. The cracking is caused by primary water stress corrosion cracking, which requires the simultaneous presence of high tensile stresses, high operating temperatures, and susceptible microstructure. CRDM nozzle cracking is not a short-term safety issue. An axial crack is not likely to grow above the vessel head to a critical length because the stresses are not high enough to support the growth away from the attachment weld. Primary coolant leaking through an axial crack could cause a short circumferential crack on the outside surface. However, this crack is not likely to propagate through the nozzle wall to cause rupture. Leakage of the primary coolant from a through-wall crack could cause boric acid corrosion of the vessel head and challenge the structural integrity of the head, but it is very unlikely that the accumulated deposits of boric acid crystals resulting from such leakage could remain undetected

  12. A dynamic analysis of crack propagation and arrest of pressurized thermal shock experiments (PTSE)

    International Nuclear Information System (INIS)

    Brickstad, B.; Nilsson, F.

    1984-01-01

    The PTS-experiments performed at ORNL are dynamically analysed by aid ot a two-dimensional FEM-code with capability of simulating rapid crack growth.It is found that both a quasistatic and a dynamic treatment agree well with the experimentally obtained crack arrest lengths. (author)

  13. Probabilistic Analysis of Crack Width

    Directory of Open Access Journals (Sweden)

    J. Marková

    2000-01-01

    Full Text Available Probabilistic analysis of crack width of a reinforced concrete element is based on the formulas accepted in Eurocode 2 and European Model Code 90. Obtained values of reliability index b seem to be satisfactory for the reinforced concrete slab that fulfils requirements for the crack width specified in Eurocode 2. However, the reliability of the slab seems to be insufficient when the European Model Code 90 is considered; reliability index is less than recommended value 1.5 for serviceability limit states indicated in Eurocode 1. Analysis of sensitivity factors of basic variables enables to find out variables significantly affecting the total crack width.

  14. Data-Science Analysis of the Macro-scale Features Governing the Corrosion to Crack Transition in AA7050-T7451

    Science.gov (United States)

    Co, Noelle Easter C.; Brown, Donald E.; Burns, James T.

    2018-05-01

    This study applies data science approaches (random forest and logistic regression) to determine the extent to which macro-scale corrosion damage features govern the crack formation behavior in AA7050-T7451. Each corrosion morphology has a set of corresponding predictor variables (pit depth, volume, area, diameter, pit density, total fissure length, surface roughness metrics, etc.) describing the shape of the corrosion damage. The values of the predictor variables are obtained from white light interferometry, x-ray tomography, and scanning electron microscope imaging of the corrosion damage. A permutation test is employed to assess the significance of the logistic and random forest model predictions. Results indicate minimal relationship between the macro-scale corrosion feature predictor variables and fatigue crack initiation. These findings suggest that the macro-scale corrosion features and their interactions do not solely govern the crack formation behavior. While these results do not imply that the macro-features have no impact, they do suggest that additional parameters must be considered to rigorously inform the crack formation location.

  15. Crack propagation tests on the fundamental structure under cyclic thermal transients. Results of nondestructive inspection for cracks

    International Nuclear Information System (INIS)

    Kobayashi, S.; Horikiri, M.

    2001-06-01

    This report shows the results of crack inspection in crack propagation tests that were carried out at the Air-cooling Thermal Transient Test Facility (ATTF). Test specimens were made of 304 type austenitic stainless steel, and they were the same cylindrical shape, 1,500 mm in height, 130 mm in outer diameter and 30 mm in thickness. And they had initial slits machined on inner surfaces. Firstly the specimens were heated up to 650degC in a furnace, then cooled by pressurized air blowing through the specimen for 90 seconds. These cyclic changes of temperature gradients in the wall of specimens were loaded. Specimens were tested for several years. The specimen No. CPTT-102 with machined two circumferential slits and two semi-elliptical slits was tested up to 10,000 cycles. And the specimen No. CPTT-103 with machined six semi-elliptical slits of different length respectively was tested up to 5,000 cycles. Cracks of specimens were inspected nondestructively for a giving cycle in these tests. Applied inspection methods were ultra-sonic testing, potential-drop method and inner surface observation. Ultra-sonic testing was carried out by applying the pulse-echo method. Potential-drop testing was carried out by measurement of localized constant direct current beyond cracks. Photographs of the inner surface of specimens were taken using a bore-scope. The results of ultra-sonic testing have been close to destructive test results. The depth of crack by the potential-drop method was almost corresponding to destructive test results, too. Photographs of the inner surface were synthesized by the computer, and connection between main crack and hair crack was observed. (author)

  16. J-integral estimation analysis for circumferential throughwall cracked pipes

    International Nuclear Information System (INIS)

    Zahoor, A.

    1988-01-01

    J-integral estimation solution is derived for pipes containing a circumferential throughwall crack. Bending moment and axial tension loadings are considered. These solutions are useful for calculating J from single load-displacement record obtained as part of pipe fracture testing, and are applicable for a wide range of flaw length to pipe circumference ratios. Results for J at initiation of crack growth generated using the solution developed in this paper agree well with J results from finite elements analyses. (orig.)

  17. Study on durability of welded bellows. Fatigue life of bellows with crack in welded bead

    International Nuclear Information System (INIS)

    Hirata, Osamu; Okada, Ken; Yanagisawa, Takasi; Nakajima, Akira.

    1994-01-01

    Reports of study for welded bellows with cracks have apparently not been published to date. The purpose of this investigation is to understand the relationship between the state of stress of welded bellows with micro cracks and the fatigue life. Stresses of welded bellows with cracks were calculated for several different crack lengths by finite element method (FEM), and lives of bellows with cracks were examined by fatigue test. The fatigue life, i.e. the number of cycles to failure was arranged against the remaining wall thickness measured after test instead of the crack length. As a result, it was found that there is a regular relationship between the stress amplitude of peak stress calculated by FEM and the fatigue life of bellows. And then, it was shown that the life of bellows becomes longer than the life estimated using a theoretical S-N curve calculated by Manson's method. Stress intensity factor range (ΔK) and crack propagation rate (da/dN) were also calculated using the results of stress analysis by FEM and fatigue test. The relationship between ΔK and da/dN obtained was almost coincident with the earlier result of fatigue crack growth test of Inconel 718 in the region of da/dN > 1.5x10 -6 mm/cycle, and the propriety of the present results was confirmed. (author)

  18. Application of ultrasonic inspection technique for crack depth sizing on nickel based alloy weld. Part 3. Establishment of UT procedure for crack depth sizing by phased array UT

    International Nuclear Information System (INIS)

    Hirasawa, Taiji; Okada, Hisao; Fukutomi, Hiroyuki

    2012-01-01

    Recently, it is reported that the primary water stress corrosion cracking (PWSCC) was occurred at the nickel based alloy weld components such as steam generator safe end weld, reactor vessel safe end weld, and so on, in PWR. Defect detection and sizing is important in order to ensure the reliable operation and life extension of nuclear power plants. In the reactor vessel safe end weld, it was impossible to measure crack depth of PWSCC. The crack was detected in the axial direction of the safe end weld. Furthermore, the crack had some features such as shallow, large aspect ratio (ratio of crack depth and length), sharp geometry of crack tip, and so on. Therefore, development and improvement of defect detection and sizing capabilities for ultrasonic testing (UT) is required. Phased array technique was applied to nickel based alloy weld specimen with SCC cracks. From the experimental results, good accuracy of crack depth sizing by phased array UT for the inside inspection was shown. From these results, UT procedure for crack depth sizing was verified. Therefore, effectiveness of phased array UT for crack depth sizing in the nickel based alloy welds was shown. (author)

  19. Crack-closing of cement mortar beams using NiTi cold-drawn SMA short fibers

    Science.gov (United States)

    Choi, Eunsoo; Kim, Dong Joo; Chung, Young-Soo; Kim, Hee Sun; Jung, Chungsung

    2015-01-01

    In this study, crack-closing tests of mortar beams reinforced by shape memory alloy (SMA) short fibers were performed. For this purpose, NiTi SMA fibers with a diameter of 0.965 mm and a length of 30 mm were made from SMA wires of 1.0 mm diameter by cold drawing. Four types of SMA fibers were prepared, namely, straight and dog-bone-shaped fiber and the two types of fibers with paper wrapping in the middle of the fibers. The paper provides an unbonded length of 15 mm. For bending tests, six types of mortar beams with the dimensions of 40 mm × 40 mm × 160 mm (B×H×L) were prepared. The SMA fibers were placed at the bottom center of the beams along with an artificial crack of 10 mm depth and 1 mm thickness. This study investigated the influence of SMA fibers on the flexural strength of the beams from the measured force- deflection curves. After cracking, the beams were heated at the bottom by fire to activate the SMA fibers. Then, the beams recovered the deflection, and the cracks were closed. This study evaluated crack-closing capacity using the degree of crack recovery and deflection-recovery factor. The first factor is estimated from the crack-width before and after crack-closing, and the second one is obtained from the downward deflection due to loading and the upward deflection due to the closing force of the SMA fibers.

  20. Fracture analysis of a central crack in a long cylindrical superconductor with exponential model

    Science.gov (United States)

    Zhao, Yu Feng; Xu, Chi

    2018-05-01

    The fracture behavior of a long cylindrical superconductor is investigated by modeling a central crack that is induced by electromagnetic force. Based on the exponential model, the stress intensity factors (SIFs) with the dimensionless parameter p and the length of the crack a/R for the zero-field cooling (ZFC) and field-cooling (FC) processes are numerically simulated using the finite element method (FEM) and assuming a persistent current flow. As the applied field Ba decreases, the dependence of p and a/R on the SIFs in the ZFC process is exactly opposite to that observed in the FC process. Numerical results indicate that the exponential model exhibits different characteristics for the trend of the SIFs from the results obtained using the Bean and Kim models. This implies that the crack length and the trapped field have significant effects on the fracture behavior of bulk superconductors. The obtained results are useful for understanding the critical-state model of high-temperature superconductors in crack problem.

  1. Crack fronts and damage in glass at the nanometre scale

    International Nuclear Information System (INIS)

    Marliere, Christian; Prades, Silke; Celarie, Fabrice; Dalmas, Davy; Bonamy, Daniel; Guillot, Claude; Bouchaud, Elisabeth

    2003-01-01

    We have studied the low-speed fracture regime for different glassy materials with variable but controlled length scales of heterogeneity in a carefully controlled surrounding atmosphere. By using optical and atomic force microscopy techniques, we tracked, in real-time, the crack tip propagation at the nanometre scale over a wide velocity range (10 -3 -10 -12 m s -1 and below). The influence of the heterogeneities on this velocity is presented and discussed. Our experiments reveal also - for the first time - that the crack progresses through nucleation, growth and coalescence of nanometric damage cavities within the amorphous phase. This may explain the large fluctuations observed in the crack tip velocities for the smallest values. This behaviour is very similar to that involved, at the micrometric scale, in ductile fracture. The only difference is very probably due to the related length scales (nanometric instead of micrometric). The consequences of such a nano-ductile fracture mode observed at a temperature far below the glass transition temperature, T g , in glass is also discussed

  2. A conductive grating sensor for online quantitative monitoring of fatigue crack

    Science.gov (United States)

    Li, Peiyuan; Cheng, Li; Yan, Xiaojun; Jiao, Shengbo; Li, Yakun

    2018-05-01

    Online quantitative monitoring of crack damage due to fatigue is a critical challenge for structural health monitoring systems assessing structural safety. To achieve online quantitative monitoring of fatigue crack, a novel conductive grating sensor based on the principle of electrical potential difference is proposed. The sensor consists of equidistant grating channels to monitor the fatigue crack length and conductive bars to provide the circuit path. An online crack monitoring system is established to verify the sensor's capability. The experimental results prove that the sensor is suitable for online quantitative monitoring of fatigue crack. A finite element model for the sensor is also developed to optimize the sensitivity of crack monitoring, which is defined by the rate of sensor resistance change caused by the break of the first grating channel. Analysis of the model shows that the sensor sensitivity can be enhanced by reducing the number of grating channels and increasing their resistance and reducing the resistance of the conductive bar.

  3. A finite element model on effects of impact load and cavitation on fatigue crack propagation in mechanical bileaflet aortic heart valve.

    Science.gov (United States)

    Mohammadi, H; Klassen, R J; Wan, W-K

    2008-10-01

    Pyrolytic carbon mechanical heart valves (MHVs) are widely used to replace dysfunctional and failed heart valves. As the human heart beats around 40 million times per year, fatigue is the prime mechanism of mechanical failure. In this study, a finite element approach is implemented to develop a model for fatigue analysis of MHVs due to the impact force between the leaflet and the stent and cavitation in the aortic position. A two-step method to predict crack propagation in the leaflets of MHVs has been developed. Stress intensity factors (SIFs) are computed at a small initiated crack located on the leaflet edge (the worst case) using the boundary element method (BEM). Static analysis of the crack is performed to analyse the stress distribution around the front crack zone when the crack is opened; this is followed by a dynamic crack analysis to consider crack propagation using the finite element approach. Two factors are taken into account in the calculation of the SIFs: first, the effect of microjet formation due to cavitation in the vicinity of leaflets, resulting in water hammer pressure; second, the effect of the impact force between the leaflet and the stent of the MHVs, both in the closing phase. The critical initial crack length, the SIFs, the water hammer pressure, and the maximum jet velocity due to cavitation have been calculated. With an initial crack length of 35 microm, the fatigue life of the heart valve is greater than 60 years (i.e. about 2.2 x 10(9) cycles) and, with an initial crack length of 170 microm, the fatigue life of the heart valve would be around 2.5 years (i.e. about 9.1 x 10(7) cycles). For an initial crack length greater than 170 microm, there is catastrophic failure and fatigue cracking no longer occurs. A finite element model of fatigue analysis using Patran command language (PCL custom code) in MSC software can be used to evaluate the useful lifespan of MHVs. Similar methodologies can be extended to other medical devices under cyclic

  4. The effect of single overloading on stress corrosion cracking

    International Nuclear Information System (INIS)

    Ito, Yuzuru; Saito, Masahiro

    2008-01-01

    In the normal course of nuclear power plant operation in Japan, proof testing has been performed after periodic plant inspections. In this proof test procedure, the reactor pressure vessel and pipes of the primary coolant loop are subjected to a specified overload with a slightly higher hydraulic pressure than during normal operation. This specified overload is so called a single overload' in material testing. It is well known that the fatigue crack growth rate is decreased after a single overload has been applied to the specimen. However, it is not clear whether the stress corrosion cracking rate is also decreased after a single overload. In this study, the effect of a single overload on the stress corrosion cracking rate under simulated boiling water reactor environment was evaluated by examining a singly overloaded WOL (wedge opening load) specimen. The WOL specimen for the stress corrosion cracking test was machined from sensitized 304 type austenitic stainless steel. Since the crack extension length was 3.2% longer in the case of a more severely overloaded specimen, it was observed than the stress corrosion cracking rate is also decreased after the single overload has been applied to the specimen. (author)

  5. Ductile fracture of circumferentially cracked pipes subjected to bending loads

    International Nuclear Information System (INIS)

    Zahoor, A.; Kanninen, M.F.

    1981-01-01

    A plastic fracture mechanics methodology is presented for part-through cracks in pipes under bending. A previous analysis result on the behavior of part-through cracks in pipes is reviewed. Example quantitative results for the initiation and instability of radial growth of part-through cracks are presented and compared with the experimental data to demonstrate the applicability of the method. The analyses in our previous work are further developed to include the instability of circumferential growth of part-through cracks. Numerical results are then presented for a compliant piping system, under displacement controlled bending, which focus on (1) instability of radial growth (unstable wall breakthrough) and (2) instability of circumferential growth of the resulting throughthe-thickness crack. The combined results of the above two types of analyses are presented on a safety assessment diagram. This diagram defines a curve of critical combination of length and depth of part-through cracks which delineates leak from fracture. The effect of piping compliance on the leak-before-break assessment is discussed

  6. Ductile fracture of circumferentially cracked pipes subjected to bending loads

    Energy Technology Data Exchange (ETDEWEB)

    Zahoor, A.; Kanninen, M.F.

    1981-10-01

    A plastic fracture mechanics methodology is presented for part-through cracks in pipes under bending. A previous analysis result on the behavior of part-through cracks in pipes is reviewed. Example quantitative results for the initiation and instability of radial growth of part-through cracks are presented and compared with the experimental data to demonstrate the applicability of the method. The analyses in our previous work are further developed to include the instability of circumferential growth of part-through cracks. Numerical results are then presented for a compliant piping system, under displacement controlled bending, which focus on (1) instability of radial growth (unstable wall breakthrough) and (2) instability of circumferential growth of the resulting throughthe-thickness crack. The combined results of the above two types of analyses are presented on a safety assessment diagram. This diagram defines a curve of critical combination of length and depth of part-through cracks which delineates leak from fracture. The effect of piping compliance on the leak-before-break assessment is discussed.

  7. AE characteristic for monitoring of fatigue crack in steel bridge members

    Science.gov (United States)

    Yoon, Dong-Jin; Jung, Juong-Chae; Park, Philip; Lee, Seung-Seok

    2000-06-01

    Acoustic emission technique was employed for the monitoring of crack activity in both steel bridge members and laboratory specimen. Laboratory experiment was carried out to identify AE characteristics of fatigue cracks for compact tension specimen. The relationship between a stress intensity factor and AE signals activity as well as conventional AE parameter analysis was discussed. A field test was also conducted on a railway bridge, which contain several fatigue cracks. Crack activities were investigated while in service with strain measurement. From the results, in the laboratory tests, the features of three parameters such as the length of crack growth, the AE energy, and the cumulative AE events, showed the almost same trend in their increase as the number of fatigue cycle increased. From the comparisons of peak amplitude and AE energy with stress intensity factor, it was verified that the higher stress intensity factors generated AE signals with higher peak amplitude and a large number of AE counts. In the field test, real crack propagation signals were captured and the crack activity was verified in two cases.

  8. Determination of crack morphology parameters from service failures for leak-rate analyses

    Energy Technology Data Exchange (ETDEWEB)

    Wilkowski, G.; Ghadiali, N.; Paul, D. [Battelle Memorial Institute, Columbus, OH (United States)] [and others

    1997-04-01

    In leak-rate analyses described in the literature, the crack morphology parameters are typically not well agreed upon by different investigators. This paper presents results on a review of crack morphology parameters determined from examination of service induced cracks. Service induced cracks were found to have a much more tortuous flow path than laboratory induced cracks due to crack branching associated with the service induced cracks. Several new parameters such as local and global surface roughnesses, as well as local and global number of turns were identified. The effect of each of these parameters are dependent on the crack-opening displacement. Additionally, the crack path is typically assumed to be straight through the pipe thickness, but the service data show that the flow path can be longer due to the crack following a fusion line, and/or the number of turns, where the number of turns in the past were included as a pressure drop term due to the turns, but not the longer flow path length. These parameters were statistically evaluated for fatigue cracks in air, corrosion-fatigue, IGSCC, and thermal fatigue cracks. A refined version of the SQUIRT leak-rate code was developed to account for these variables. Sample calculations are provided in this paper that show how the crack size can vary for a given leak rate and the statistical variation of the crack morphology parameters.

  9. Creep crack growth investigations for elevated temperature material application

    International Nuclear Information System (INIS)

    Krompholz, K.; Pierick, J.B.; Grosser, E.D.

    1981-01-01

    Creep crack growth data for the cast alloys IN-519 at 1123 K, Manaurite 36 X at 1123 K and 1173 K, and for the wrought alloys Incoloy 800 H and Inconel 617 at 1123 K, 1173 K, 1223 K, and 1273 K are reported. Up to 1273 K the crack lengths were measured by means of the potential drop technique. The data are plotted da/dt vs. net section stress. These results are compared with data on Inconel 617 analyzed according to stress intensity. (orig.)

  10. ORMGEN3D, 3-D Crack Geometry FEM Mesh Generator

    International Nuclear Information System (INIS)

    Bass, B.R.; Bryson, J.W.

    1994-01-01

    1 - Description of program or function: ORMGEN3D is a finite element mesh generator for computational fracture mechanics analysis. The program automatically generates a three-dimensional finite element model for six different crack geometries. These geometries include flat plates with straight or curved surface cracks and cylinders with part-through cracks on the outer or inner surface. Mathematical or user-defined crack shapes may be considered. The curved cracks may be semicircular, semi-elliptical, or user-defined. A cladding option is available that allows for either an embedded or penetrating crack in the clad material. 2 - Method of solution: In general, one eighth or one-quarter of the structure is modelled depending on the configuration or option selected. The program generates a core of special wedge or collapsed prism elements at the crack front to introduce the appropriate stress singularity at the crack tip. The remainder of the structure is modelled with conventional 20-node iso-parametric brick elements. Element group I of the finite element model consists of an inner core of special crack tip elements surrounding the crack front enclosed by a single layer of conventional brick elements. Eight element divisions are used in a plane orthogonal to the crack front, while the number of element divisions along the arc length of the crack front is user-specified. The remaining conventional brick elements of the model constitute element group II. 3 - Restrictions on the complexity of the problem: Maxima of 5,500 nodes, 4 layers of clad elements

  11. Relationship between the total length of the stents and patients' quality of life after percutaneous coronary intervention.

    Science.gov (United States)

    Liu, Wei; Yang, Xuming; Dong, Pingshuan; Li, Zhijuan

    2015-01-01

    The aim of this study was to examine the relationship between the total length of the stents and the postoperative life quality of patients with multi-vessel coronary artery disease who undergo percutaneous coronary intervention (PCI). Using the short-form health survey (SF-36) items, we analyzed the data on the postoperative life quality of 166 patients with multi-vessel coronary artery disease who underwent percutaneous transluminal coronary intervention in the Department of Cardiology of the First Affiliated Hospital of Henan University of Science and Technology from September 2011 to September 2013. Follow-up was performed 6 months later. All of the dimensionalities, except general health and mental health, showed significantly higher scores after PCI. No significant relationships were observed between the total length of the stents and the postoperative life quality of patients with multi-vessel coronary artery disease who underwent PCI. PCI can effectively improve the postoperative life quality of patients; however, there was no significant relationship between the total length of the stents and postoperative life quality of patients.

  12. Measurement and accompanying numerical simulation of fast crack propagation in modified DCB specimens made of Araldit B

    International Nuclear Information System (INIS)

    Stoeckl, H.

    1991-06-01

    Numerical simulations of fracture-mechanical experiments with the aim of determining the stress intensity factor and its relation to the fracture velocity from the measured data of the crack length are problematic with the conventional DCB specimen loaded through wedge and bolt namely because of the not clearly definable limiting conditions. Experiments were therefore carried out with modified DCB specimens made of ARALDIT B, with the loading wedge pressed directly into the crack mouth. In the case of suitable specimen dimensions, K I already in the initial phase of crack propagation before arrival of the first reflected waves covers a great part of the relevant range. Numerical simulations agree well with the shadow-optical measurements in this phase. A specimen variant with T-shaped extension at the counterbearing is suitable especially for crack arrest investigations, since high fracture velocities and brief crack jump lengths can be combined in tests with this specimen. The constant member in the series development of the stress distribution at the crack tip according to Williams determines the directional stability of the crack. The theories established by Cotterell, Schindler, Streit and Finnie are discussed by means of the kinking cracks observed during some experiments. (orig.) [de

  13. Characterization of Cracking Mechanisms of Carbon Anodes Used in Aluminum Industry by Optical Microscopy and Tomography

    Science.gov (United States)

    Amrani, Salah; Kocaefe, Duygu; Kocaefe, Yasar; Bhattacharyay, Dipankar; Bouazara, Mohamed; Morais, Brigitte

    2016-10-01

    The objective of this work is to understand the different mechanisms of crack formation in dense anodes used in the aluminum industry. The first approach used is based on the qualitative characterization of the surface cracks and the depth of these cracks. The second approach, which constitutes a quantitative characterization, is carried out by determining the distribution of the crack width along its length as well as the percentage of the surface containing cracks. A qualitative analysis of crack formation was also carried out using 3D tomography. It was observed that mixing and forming conditions have a significant effect on crack formation in green anodes. The devolatilization of pitch during baking causes the formation and propagation of cracks in baked anodes in which large particles control the direction of crack propagation.

  14. Prediction of crack coalescence of steam generator tubes in nuclear power plants

    International Nuclear Information System (INIS)

    Abou-Hanna, Jeries; McGreevy, Timothy E.; Majumdar, Saurin

    2004-01-01

    Prediction of failure pressures of cracked steam generator tubes of nuclear power plants is an important ingredient in scheduling inspection and repair of tubes. Prediction is usually based on nondestructive evaluation (NDE) of cracks. NDE often reveals two neighboring cracks. If the cracks interact, the tube pressure under which the ligament between the two cracks fails could be much lower than the critical burst pressure of an individual equivalent crack. The ability to accurately predict the ligament failure pressure, called ''coalescence pressure,'' is important. The failure criterion was established by nonlinear finite element model (FEM) analyses of coalescence of two 100% through-wall collinear cracks. The ligament failure is precipitated by local instability of the ligament under plane strain conditions. As a result of this local instability, the ligament thickness in the radial direction decreases abruptly with pressure. Good correlation of FEM analysis results with experimental data obtained at Argonne National Laboratory's Energy Technology Division demonstrated that nonlinear FEM analyses are capable of predicting the coalescence pressure accurately for 100% through-wall cracks. This failure criterion and FEA work have been extended to axial cracks of varying ligament width, crack length, and cases where cracks are offset by axial or circumferential ligaments

  15. Critical experiments, measurements and analyses to establish a crack arrest methodology for nuclear pressure vessel steels. Sixth quarterly progress report, January--March 1976

    International Nuclear Information System (INIS)

    Hahn, G.T.; Gehlen, P.C.; Hoagland, R.G.; Kanninen, M.F.; Popelar, C.; Rosenfield, A.R.

    1976-07-01

    Governing equations for a complete two-dimensional analysis of fast fracture and crack arrest (including inertia and thermal gradients) are derived. Strain energy and compliance values calculated for an SEN specimen agree with experiment. In the case of a nonstationary crack, the strain energy release rate is computed from the nodal displacements in the immediate vicinity of the crack tip. This value of G is sensitive to the spacings between nodes in the x and y direction. Results of two-dimensional analyses of propagation and arrest in the SEN test piece are also described; they are in general accord with one propagation event measured in an SEN A533B steel test piece. Compliance measurements were carried out on the rectangular DCB specimen to test the accuracy of the compliance values calculated with the one-dimensional beam-on-elastic-foundation model. These compliance values and the derivatives of compliance with crack length are used to relate the loads or displacements at fracture onset and at arrest to K/sub Q/, K/sub D/, and K/sub a/. Efforts were also made to test the assumption that energy losses arising from damping remote from the crack tip can be neglected. Measurements of damped oscillations in an A533B DCB specimen with a stationary crack indicate that total damping rates are relatively low, and that oscillations of the load pins in the pinhole account for the bulk of the damping. Finally, a new procedure for measuring K/sub D/ and K/sub m/ values is described; it is based on a dynamic analysis of the crack length at arrest and dynamically stiff wedge loading (the tie-down device) and eliminates the need for crack velocity measurements. It can also be applied to both small and large crack jumps and to ordinary and duplex-DCB specimens. Results for A533B steel agree with K/sub D/-values obtained from velocity measurements. The new procedure is also used to analyze results for a series of ship steels

  16. Complete Tangent Stiffness for eXtended Finite Element Method by including crack growth parameters

    DEFF Research Database (Denmark)

    Mougaard, J.F.; Poulsen, P.N.; Nielsen, L.O.

    2013-01-01

    the crack geometry parameters, such as the crack length and the crack direction directly in the virtual work formulation. For efficiency, it is essential to obtain a complete tangent stiffness. A new method in this work is presented to include an incremental form the crack growth parameters on equal terms......The eXtended Finite Element Method (XFEM) is a useful tool for modeling the growth of discrete cracks in structures made of concrete and other quasi‐brittle and brittle materials. However, in a standard application of XFEM, the tangent stiffness is not complete. This is a result of not including...... with the degrees of freedom in the FEM‐equations. The complete tangential stiffness matrix is based on the virtual work together with the constitutive conditions at the crack tip. Introducing the crack growth parameters as direct unknowns, both equilibrium equations and the crack tip criterion can be handled...

  17. Normalizing effect on fatigue crack propagation at the heat-affected zone of AISI 4140 steel shielded metal arc weldings

    Directory of Open Access Journals (Sweden)

    B. Vargas-Arista

    2013-01-01

    Full Text Available The fractography and mechanical behaviour of fatigue crack propagation in the heat-affected zone (HAZ of AISI 4140 steel welded using the shielded metal arc process was analysed. Different austenitic grain size was obtained by normalizing performed at 1200 °C for 5 and 10 hours after welding. Three point bending fatigue tests on pre-cracked specimens along the HAZ revealed that coarse grains promoted an increase in fatigue crack growth rate, hence causing a reduction in both fracture toughness and critical crack length, and a transgranular brittle final fracture with an area fraction of dimple zones connecting cleavage facets. A fractographic analysis proved that as the normalizing time increased the crack length decreased. The increase in the river patterns on the fatigue crack propagation in zone II was also evidenced and final brittle fracture because of transgranular quasicleavage was observed. Larger grains induced a deterioration of the fatigue resistance of the HAZ.

  18. A numerical study of non-linear crack tip parameters

    Directory of Open Access Journals (Sweden)

    F.V. Antunes

    2015-07-01

    Full Text Available Crack closure concept has been widely used to explain different issues of fatigue crack propagation. However, different authors have questioned the relevance of crack closure and have proposed alternative concepts. The main objective here is to check the effectiveness of crack closure concept by linking the contact of crack flanks with non-linear crack tip parameters. Accordingly, 3D-FE numerical models with and without contact were developed for a wide range of loading scenarios and the crack tip parameters usually linked to fatigue crack growth, namely range of cyclic plastic strain, crack tip opening displacement, size of reversed plastic zone and total plastic dissipation per cycle, were investigated. It was demonstrated that: i LEFM concepts are applicable to the problem under study; ii the crack closure phenomenon has a great influence on crack tip parameters decreasing their values; iii the Keff concept is able to explain the variations of crack tip parameters produced by the contact of crack flanks; iv the analysis of remote compliance is the best numerical parameter to quantify the crack opening level; v without contact there is no effect of stress ratio on crack tip parameters. Therefore it is proved that the crack closure concept is valid.

  19. Prediction of Fatigue Crack Growth in Gas Turbine Engine Blades Using Acoustic Emission.

    Science.gov (United States)

    Zhang, Zhiheng; Yang, Guoan; Hu, Kun

    2018-04-25

    Fatigue failure is the main type of failure that occurs in gas turbine engine blades and an online monitoring method for detecting fatigue cracks in blades is urgently needed. Therefore, in this present study, we propose the use of acoustic emission (AE) monitoring for the online identification of the blade status. Experiments on fatigue crack propagation based on the AE monitoring of gas turbine engine blades and TC11 titanium alloy plates were conducted. The relationship between the cumulative AE hits and the fatigue crack length was established, before a method of using the AE parameters to determine the crack propagation stage was proposed. A method for predicting the degree of crack propagation and residual fatigue life based on the AE energy was obtained. The results provide a new method for the online monitoring of cracks in the gas turbine engine blade.

  20. Discretization and Numerical Solution of a Plane Problem in the Mechanics of Interfacial Cracks

    Science.gov (United States)

    Khoroshun, L. P.

    2017-01-01

    The Fourier transform is used to reduce the linear plane problem of the tension of a body with an interfacial crack to a system of dual equations for the transformed stresses and, then, to a system of integro-differential equations for the difference of displacements of the crack faces. After discretization, this latter system transforms into a system of algebraic equations for displacements of the crack faces. The effect of the bielastic constant and the number of discretization points on the half-length of the crack faces and the distribution of stresses at the interface is studied

  1. Delayed hydride cracking: alternative pre-cracking method

    International Nuclear Information System (INIS)

    Mieza, Juan I.; Ponzoni, Lucio M.E.; Vigna, Gustavo L.; Domizzi, Gladys

    2009-01-01

    The internal components of nuclear reactors built-in Zr alloys are prone to a failure mechanism known as Delayed Hydride Cracking (DHC). This situation has triggered numerous scientific studies in order to measure the crack propagation velocity and the threshold stress intensity factor associated to DHC. Tests are carried out on fatigued pre-crack samples to ensure similar test conditions and comparable results. Due to difficulties in implementing the fatigue pre-crack method it would be desirable to replace it with a pre-crack produced by the same process of DHC, for which is necessary to demonstrate equivalence of this two methods. In this work tests on samples extracted from two Zr-2.5 Nb tubes were conducted. Some of the samples were heat treated to obtain a range in their metallurgical properties as well as different DHC velocities. A comparison between velocities measured in test samples pre-cracked by fatigue and RDIH is done, demonstrating that the pre-cracking method does not affect the measured velocity value. In addition, the incubation (t inc ), which is the time between the application of the load and the first signal of crack propagation, in samples pre-cracked by RDIH, was measured. It was found that these times are sufficiently short, even in the worst cases (lower speed) and similar to the ones of fatigued pre-cracked samples. (author)

  2. Static Tensile and Transient Dynamic Response of Cracked Aluminum Plate Repaired with Composite Patch - Numerical Study

    Science.gov (United States)

    Khalili, S. M. R.; Shariyat, M.; Mokhtari, M.

    2014-06-01

    In this study, the central cracked aluminum plates repaired with two sided composite patches are investigated numerically for their response to static tensile and transient dynamic loadings. Contour integral method is used to define and evaluate the stress intensity factors at the crack tips. The reinforcement for the composite patches is carbon fibers. The effect of adhesive thickness and patch thickness and configuration in tensile loading case and pre-tension, pre-compression and crack length effect on the evolution of the mode I stress intensity factor (SIF) (KI) of the repaired structure under transient dynamic loading case are examined. The results indicated that KI of the central cracked plate is reduced by 1/10 to 1/2 as a result of the bonded composite patch repair in tensile loading case. The crack length and the pre-loads are more effective in repaired structure in transient dynamic loading case in which, the 100 N pre-compression reduces the maximum KI for about 40 %, and the 100 N pre-tension reduces the maximum KI after loading period, by about 196 %.

  3. The pipeline fracture behavior and pressure assessment under HIC (Hydrogen induced cracking) environment

    Energy Technology Data Exchange (ETDEWEB)

    Shaohua, Dong [China National Petroleum Corporation (CNPC), Beijing (China); Lianwei, Wang [University of Science and Technology Beijing (USTB), Beijing (China)

    2009-07-01

    As Hydrogen's transmit and diffuse, after gestating for a while, the density of hydrogen around crack tip of pipeline will get to the critical density, and the pipeline material will descend, make critical stress factor, the reason of pipeline Hydrogen Induced Cracking is Hydrogen's transmit and diffuse. The stress factor of Hydrogen Induced Cracking under surroundings-condition of stress is the key that estimate material's rupture behavior. The paper study the relationship among hydrogen concentrate, crack tip stress, stain field, hydrogen diffusion and inner pressure for crack tip process zone, then determined the length of HIC (hydrogen induced cracking) process zone. Based on the theory of propagation which reason micro-crack making core, dislocation model is produced for fracture criteria of HIC, the influence between material and environments under the HIC is analyzed, step by step pipeline maximum load pressure and threshold of J-integrity ( J{sub ISCC} ) is calculated, which is very significant for pipeline safety operation. (author)

  4. a Cost-Effective Method for Crack Detection and Measurement on Concrete Surface

    Science.gov (United States)

    Sarker, M. M.; Ali, T. A.; Abdelfatah, A.; Yehia, S.; Elaksher, A.

    2017-11-01

    Crack detection and measurement in the surface of concrete structures is currently carried out manually or through Non-Destructive Testing (NDT) such as imaging or scanning. The recent developments in depth (stereo) cameras have presented an opportunity for cost-effective, reliable crack detection and measurement. This study aimed at evaluating the feasibility of the new inexpensive depth camera (ZED) for crack detection and measurement. This depth camera with its lightweight and portable nature produces a 3D data file of the imaged surface. The ZED camera was utilized to image a concrete surface and the 3D file was processed to detect and analyse cracks. This article describes the outcome of the experiment carried out with the ZED camera as well as the processing tools used for crack detection and analysis. Crack properties that were also of interest were length, orientation, and width. The use of the ZED camera allowed for distinction between surface and concrete cracks. The ZED high-resolution capability and point cloud capture technology helped in generating a dense 3D data in low-lighting conditions. The results showed the ability of the ZED camera to capture the crack depth changes between surface (render) cracks, and crack that form in the concrete itself.

  5. A COST-EFFECTIVE METHOD FOR CRACK DETECTION AND MEASUREMENT ON CONCRETE SURFACE

    Directory of Open Access Journals (Sweden)

    M. M. Sarker

    2017-11-01

    Full Text Available Crack detection and measurement in the surface of concrete structures is currently carried out manually or through Non-Destructive Testing (NDT such as imaging or scanning. The recent developments in depth (stereo cameras have presented an opportunity for cost-effective, reliable crack detection and measurement. This study aimed at evaluating the feasibility of the new inexpensive depth camera (ZED for crack detection and measurement. This depth camera with its lightweight and portable nature produces a 3D data file of the imaged surface. The ZED camera was utilized to image a concrete surface and the 3D file was processed to detect and analyse cracks. This article describes the outcome of the experiment carried out with the ZED camera as well as the processing tools used for crack detection and analysis. Crack properties that were also of interest were length, orientation, and width. The use of the ZED camera allowed for distinction between surface and concrete cracks. The ZED high-resolution capability and point cloud capture technology helped in generating a dense 3D data in low-lighting conditions. The results showed the ability of the ZED camera to capture the crack depth changes between surface (render cracks, and crack that form in the concrete itself.

  6. Fatigue crack propagation under combined cyclic mechanical loading and electric field in piezoelectric ceramics

    International Nuclear Information System (INIS)

    Shirakihara, Kaori; Tanaka, Keisuke; Akiniwa, Yoshiaki; Suzuki, Yasuyoshi; Mukai, Hirokatsu

    2006-01-01

    Fatigue crack propagation tests of PZT specimens were performed under cyclic four-point bending with and without superposition of electric fields. The specimens were poled in the longitudinal direction (PL specimens) perpendicular to the crack plane. The crack propagation rate for the case of open circuit was faster than that for the case of short circuit. The application of a negative or positive electric field parallel to the poling direction accelerated the crack propagation rate, and the amount of acceleration was larger for the case of the negative field. The change of the crack propagation rate with crack extension can be divided into three regions. In the region I, the crack propagation rate decreases with increasing crack length, and then turn to increase in the region III. In the region II, the propagation rate is nearly constant. The mechanisms of fatigue crack propagation were correlated to domain switching near the crack tip. The grain boundary fracture was predominant in the low-rate region, while transgranular fracture became abundant on the unstable fracture surface. (author)

  7. An Intelligent Monitoring Network for Detection of Cracks in Anvils of High-Press Apparatus.

    Science.gov (United States)

    Tian, Hao; Yan, Zhaoli; Yang, Jun

    2018-04-09

    Due to the endurance of alternating high pressure and temperature, the carbide anvils of the high-press apparatus, which are widely used in the synthetic diamond industry, are prone to crack. In this paper, an acoustic method is used to monitor the crack events, and the intelligent monitoring network is proposed to classify the sound samples. The pulse sound signals produced by such cracking are first extracted based on a short-time energy threshold. Then, the signals are processed with the proposed intelligent monitoring network to identify the operation condition of the anvil of the high-pressure apparatus. The monitoring network is an improved convolutional neural network that solves the problems that may occur in practice. The length of pulse sound excited by the crack growth is variable, so a spatial pyramid pooling layer is adopted to solve the variable-length input problem. An adaptive weighted algorithm for loss function is proposed in this method to handle the class imbalance problem. The good performance regarding the accuracy and balance of the proposed intelligent monitoring network is validated through the experiments finally.

  8. Restraint of fatigue crack growth by wedge effects of fine particles

    CERN Document Server

    Takahashi, I; Kotani, N

    2000-01-01

    Presents some experimental results which demonstrate restraint of fatigue crack growth in an Al-Mg alloy by wedge effects of fine particles. Fatigue test specimens were machined from a JIS A5083P-O Al-Mg alloy plate of 5 mm thickness and an EDM starter notch was introduced to each specimen. Three kinds of fine particles were prepared as the materials to be wedged into the fatigue cracks, i.e. magnetic particles and two kinds of alumina particles having different mean particle sizes of 47.3 mu m and 15.2 mu m. Particles of each kind were suspended in an oil to form a paste, which was applied on the specimen surface covering the notch zone prior to the fatigue tests. In order to make some fracture mechanics approaches, in situ observations of fatigue cracks were performed for the two cases using a CCD microscope, with a magnification of *1000. The crack length and the crack opening displacement (COD) at the notch root, delta , were measured. The crack retardation effect continues almost through the entire lifet...

  9. Automatic crack detection and classification method for subway tunnel safety monitoring.

    Science.gov (United States)

    Zhang, Wenyu; Zhang, Zhenjiang; Qi, Dapeng; Liu, Yun

    2014-10-16

    Cracks are an important indicator reflecting the safety status of infrastructures. This paper presents an automatic crack detection and classification methodology for subway tunnel safety monitoring. With the application of high-speed complementary metal-oxide-semiconductor (CMOS) industrial cameras, the tunnel surface can be captured and stored in digital images. In a next step, the local dark regions with potential crack defects are segmented from the original gray-scale images by utilizing morphological image processing techniques and thresholding operations. In the feature extraction process, we present a distance histogram based shape descriptor that effectively describes the spatial shape difference between cracks and other irrelevant objects. Along with other features, the classification results successfully remove over 90% misidentified objects. Also, compared with the original gray-scale images, over 90% of the crack length is preserved in the last output binary images. The proposed approach was tested on the safety monitoring for Beijing Subway Line 1. The experimental results revealed the rules of parameter settings and also proved that the proposed approach is effective and efficient for automatic crack detection and classification.

  10. Automatic Crack Detection and Classification Method for Subway Tunnel Safety Monitoring

    Directory of Open Access Journals (Sweden)

    Wenyu Zhang

    2014-10-01

    Full Text Available Cracks are an important indicator reflecting the safety status of infrastructures. This paper presents an automatic crack detection and classification methodology for subway tunnel safety monitoring. With the application of high-speed complementary metal-oxide-semiconductor (CMOS industrial cameras, the tunnel surface can be captured and stored in digital images. In a next step, the local dark regions with potential crack defects are segmented from the original gray-scale images by utilizing morphological image processing techniques and thresholding operations. In the feature extraction process, we present a distance histogram based shape descriptor that effectively describes the spatial shape difference between cracks and other irrelevant objects. Along with other features, the classification results successfully remove over 90% misidentified objects. Also, compared with the original gray-scale images, over 90% of the crack length is preserved in the last output binary images. The proposed approach was tested on the safety monitoring for Beijing Subway Line 1. The experimental results revealed the rules of parameter settings and also proved that the proposed approach is effective and efficient for automatic crack detection and classification.

  11. Nonlinear response arising from non self-similar crack growth in finite thickness plates

    International Nuclear Information System (INIS)

    Sih, G.C.; Chen, C.

    1982-07-01

    Described in this report is a three-dimensional finite element procedure for finding the stresses in a finite thickness plate with a through crack. The Mode I loading is increased incrementally such that crack growth occurs in segments. The individual crack profiles are assumed to coincide with the locations of minimum strain energy density, (dW/dV)/sub min/. Its shape is found to change during growth. Each successive crack growth increment will increase even though the rising load increment is kept constant. Three different plate thickness to half crack length ratios were analyzed. An average critical crack ligament distance r/sub c/ = 0.172 in (0.437 cm) being independent of crack and specimen size was obtained. This corresponds to an analytically predicted fracture toughness S/sub c/ = r/sub c/ (dW/dV)/sub c/ = 15.489 lb/in (2708.825 N/m) for A533B steel at -10 0 F. Data at low temperature were used in order to confine crack growth within the linear elastic range

  12. Probabilistic modeling of crack networks in thermal fatigue

    International Nuclear Information System (INIS)

    Malesys, N.

    2007-11-01

    Thermal superficial crack networks have been detected in mixing zone of cooling system in nuclear power plants. Numerous experimental works have already been led to characterize initiation and propagation of these cracks. The random aspect of initiation led to propose a probabilistic model for the formation and propagation of crack networks in thermal fatigue. In a first part, uniaxial mechanical test were performed on smooth and slightly notched specimens in order to characterize the initiation of multiple cracks, their arrest due to obscuration and the coalescence phenomenon by recovery of amplification stress zones. In a second time, the probabilistic model was established under two assumptions: the continuous cracks initiation on surface, described by a Poisson point process law with threshold, and the shielding phenomenon which prohibits the initiation or the propagation of a crack if this one is in the relaxation stress zone of another existing crack. The crack propagation is assumed to follow a Paris' law based on the computation of stress intensity factors at the top and the bottom of crack. The evolution of multiaxial cracks on the surface can be followed thanks to three quantities: the shielding probability, comparable to a damage variable of the structure, the initiated crack density, representing the total number of cracks per unit surface which can be compared to experimental observations, and the propagating crack density, representing the number per unit surface of active cracks in the network. The crack sizes distribution is also computed by the model allowing an easier comparison with experimental results. (author)

  13. Initiation and propagation of rebar corrosion in carbonated and cracked concrete

    International Nuclear Information System (INIS)

    Ghantous, Rita-Maria

    2016-01-01

    This thesis aims to study the carbonation-induced corrosion initiation and propagation in cracked concrete under different conditions. It is performed in the framework of concrete ageing management of cooling towers of Electricity of France (EDF) nuclear power plants. Indeed some of them can be affected by cracks which may promote the carbonation of the concrete surrounding the cracks and induce a rapid reinforcement corrosion initiation in the carbonated area. Firstly, cracks representative of those encountered in the cooling towers concrete are reproduced on laboratory specimens using the three point bending test. Three crack openings are obtained (100 μm, 300 μm and 500 μm). Cracked specimens are thereafter exposed to accelerated carbonation for two aims. First for the acceleration of the concrete neutralization phase which ensure the suitable thermodynamic conditions for active corrosion initiation. Second, for the estimation of the length of the mechanically damaged steel/binder interface supposed to be comparable to the carbonated length along the rebar on both sides of the crack. It is found that carbonation at 50% CO_2 is not suitable here because it overestimated the damaged zone length, maybe due to enhanced carbonation shrinkage. The second part aims to investigate the corrosion initiation and propagation phases while varying several parameters. For this purpose, cracked and carbonated specimens are subjected to corrosion under different exposure conditions. Specimens showing different crack widths and different types of binder are corroded in a reference test in which 30 minutes of rain occurs each 3 days at 20 C. Additionally, some corrosion tests are realized under raining/drying cycles for 3 minutes rain, other at 40 C and other in natural environmental conditions. Moreover, some cracked specimens are exposed in different orientations with respect to rain. Furthermore, specimens with different bars locations are prepared in order to investigate

  14. Crack growth rate of PWR piping

    International Nuclear Information System (INIS)

    Bethmont, M.; Doyen, J.J.; Lebey, J.

    1979-01-01

    The Aquitaine 1 program, carried out jointly by FRAMATOME and the CEA is intended to improve knowledge about cracking mechanisms in AISI 316 L austenitic stainless steel under conditions similar to those of the PWR environment (irradiation excluded). Experiments of fatigue crack growth are performed on piping elements, scale 1/4 of primary pipings, by means of internal hydraulic cyclic pressure. Interpretation of results requires a knowledge of the stress intensity factor Ksub(I) at the front of the crack. Results of a series of calculations of Ksub(I) obtained by different methods for defects of finite and infinite length (three dimensional calculations) are given in the paper. The following have been used: calculations by finite elements, calculations by weight function. Notches are machined on the test pipes, which are subjected to internal hydraulic pressure cycles, under cold conditions, to initiate a crack at the tip of the notch. They are then cycled at a frequency of 4 cycles/hour on on water demineralised loop at a temperature of 280 0 C, the pressure varying at each cycle between approximately 160 bars and 3 bars. After each test, a specimen containing the defect is taken from the pipe for micrographic analysis. For the first test the length of the longitudinal external defect is assumed infinite. The number of cycles carried out is 5880 cycles. Two defects are machined in the tube for the second test. The number of cycles carried out is N = 440. The tests are performed under hot conditions (T = 280 0 C). For the third test two defects are analysed under cold and hot conditions. The number of cycles carried out for the external defect is 7000 when hot and 90000 when cold. The number of cycles for the internal defect is 1650 when hot and 68000 when cold. In order to interpret the results, the data da/dN are plotted on a diagram versus ΔK. Comparisons are made between these results and the curves from laboratory tests

  15. Outline and current status of crack growth evaluation

    International Nuclear Information System (INIS)

    Arai, Taku

    2017-01-01

    This paper explains the outline of crack growth evaluation against stress corrosion cracking (SCC), knowledge obtained from actual equipment failure cases, and the latest trends of technology development concerning crack growth evaluation. As for the reactor integrity evaluation system, the use of the maintenance standards for the nuclear power generation of the Japan Society of Mechanical Engineers (hereinafter referred to as maintenance standards') is specified for its evaluation. Based on whether or not the result satisfies the evaluation criteria for the SCC soundness assessment, it is judged whether continuous operation within the evaluation period is allowed or repair/replacement is required. According to main findings obtained from the cases of actual equipment failure, the following have been recognized. (1) The SCC generated and developed in the nickel base alloy welded metal stayed at the boundary between low alloy steel and stainless steel. (2) The progress of SCC strongly depends on the growth direction of dendrite, which is the welded solidified structure, and preferentially develops in the direction parallel to the growth direction. The latest development of crack propagation evaluation includes (1) development of solution for stress intensity factor, and (2) crack propagation evaluation by means of FEM analysis. With regard to the SCC of stainless steel in recirculation system piping under BWR environment, if the defect depth and surface length are sized, the progress of cracks in the actual equipment can be reproduced to some extent by crack growth according to maintenance standards. The sizing results of the defect based on non-destructive test are the starting point. (A.O.)

  16. Early Age Fracture Mechanics and Cracking of Concrete

    DEFF Research Database (Denmark)

    Østergaard, Lennart

    2003-01-01

    . The reasons are the increased autogenous deformation, the high rate of heat evolution and a higher brittleness of these concretes. Due to these adverse mechanisms the interest in the full description of the behavior of early age concrete has increased dramatically in the last two or three decades. Almost all...... the fictitious crack model and the aim has been experimentally to determine the fracture mechanical properties related to this model. The results provide interesting and important insight into the development of the fracture properties in early age. It is found that the characteristic length has moments of low...... values in early age, which means that the cracking sensibility is higher at those time points. The possible influence of time-dependent effects in the fracture mechanical properties on the cracking behavior in early age has also been investigated. The reason for this has been the known fact...

  17. Heat-affected zone liquation crack on resistance spot welded TWIP steels

    Energy Technology Data Exchange (ETDEWEB)

    Saha, Dulal Chandra [Department of Advanced Materials Engineering, Dong-Eui University, 995 Eomgwangno, Busanjin-gu, Busan 614-714 (Korea, Republic of); Chang, InSung [Automotive Production Development Division, Hyundai Motor Company (Korea, Republic of); Park, Yeong-Do, E-mail: ypark@deu.ac.kr [Department of Advanced Materials Engineering, Dong-Eui University, 995 Eomgwangno, Busanjin-gu, Busan 614-714 (Korea, Republic of)

    2014-07-01

    In this study, the heat affected zone (HAZ) liquation crack and segregation behavior of the resistance spot welded twinning induced plasticity (TWIP) steel have been reported. Cracks appeared in the post-welded joints that originated at the partially melted zone (PMZ) and propagated from the PMZ through the heat affected zone (HAZ) to the base metal (BM). The crack length and crack opening widths were observed increasing with heat input; and the welding current was identified to be the most influencing parameter for crack formation. Cracks appeared at the PMZ when nugget diameter reached at 4.50 mm or above; and the liquation cracks were found to occur along two sides of the notch tip in the sheet direction rather than in the electrode direction. Cracks were backfilled with the liquid films which has lamellar structure and supposed to be the eutectic constituent. Co-segregation of alloy elements such as, C and Mn were detected on the liquid films by electron-probe microanalysis (EPMA) line scanning and element map which suggests that the liquid film was enrich of Mn and C. The eutectic constituent was identified by analyzing the calculated phase diagram along with thermal temperature history of finite element simulation. Preliminary experimental results showed that cracks have less/no significant effect on the static cross-tensile strength (CTS) and the tensile-shear strength (TSS). In addition, possible ways to avoid cracking were discussed. - Highlights: • The HAZ liquation crack during resistance spot welding of TWIP steel was examined. • Cracks were completely backfilled and healed with divorced eutectic secondary phase. • Co-segregation of C and Mn was detected in the cracked zone. • Heat input was the most influencing factor to initiate liquation crack. • Cracks have less/no significant effect on static tensile properties.

  18. Heat-affected zone liquation crack on resistance spot welded TWIP steels

    International Nuclear Information System (INIS)

    Saha, Dulal Chandra; Chang, InSung; Park, Yeong-Do

    2014-01-01

    In this study, the heat affected zone (HAZ) liquation crack and segregation behavior of the resistance spot welded twinning induced plasticity (TWIP) steel have been reported. Cracks appeared in the post-welded joints that originated at the partially melted zone (PMZ) and propagated from the PMZ through the heat affected zone (HAZ) to the base metal (BM). The crack length and crack opening widths were observed increasing with heat input; and the welding current was identified to be the most influencing parameter for crack formation. Cracks appeared at the PMZ when nugget diameter reached at 4.50 mm or above; and the liquation cracks were found to occur along two sides of the notch tip in the sheet direction rather than in the electrode direction. Cracks were backfilled with the liquid films which has lamellar structure and supposed to be the eutectic constituent. Co-segregation of alloy elements such as, C and Mn were detected on the liquid films by electron-probe microanalysis (EPMA) line scanning and element map which suggests that the liquid film was enrich of Mn and C. The eutectic constituent was identified by analyzing the calculated phase diagram along with thermal temperature history of finite element simulation. Preliminary experimental results showed that cracks have less/no significant effect on the static cross-tensile strength (CTS) and the tensile-shear strength (TSS). In addition, possible ways to avoid cracking were discussed. - Highlights: • The HAZ liquation crack during resistance spot welding of TWIP steel was examined. • Cracks were completely backfilled and healed with divorced eutectic secondary phase. • Co-segregation of C and Mn was detected in the cracked zone. • Heat input was the most influencing factor to initiate liquation crack. • Cracks have less/no significant effect on static tensile properties

  19. A microstructural study of dynamic crack propagation in nuclear graphites

    International Nuclear Information System (INIS)

    Burchell, T.D.; McEnaney, B.; Tucker, M.O.; Rose, A.P.G.

    1986-01-01

    This paper reports a new microstructural study of dynamic crack propagation in three nuclear graphites: (i) PGA, the moderator material in UK Magnox reactors; (ii) IMl-24, the moderator material in UK Advanced gas cooled reactors (AGR); and (iii) a pitch coke graphite, which is used in the fabrication of AGR fuel sleeves. The fracture mechanisms in nuclear graphites are initiated by microcrack formation at low stresses. Typically, microcracks form in regions of well-aligned binder or at favourably-oriented pores, where stress is concentrated. With increasing applied loads, microcracks propagate taking advantage of easy cleavage paths or linking with pores. Eventually, coalescence of such cracks and inherent porosity produces a crack of critical length for fast fracture. (orig./MM)

  20. Do illness rating systems predict discharge location, length of stay, and cost after total hip arthroplasty?

    Directory of Open Access Journals (Sweden)

    Sarah E. Rudasill, BA

    2018-06-01

    Conclusions: These findings suggest that although ASA classifications predict discharge location and SOI scores predict length of stay and total costs, other factors beyond illness rating systems remain stronger predictors of discharge for THA patients.

  1. Influence of Crack Morphology on Leak Before Break Margins

    International Nuclear Information System (INIS)

    Weilin Zang

    2007-11-01

    The purpose of the project is to evaluate the deterministic LBB-margins for different pipe systems in a Swedish PWR-plant and using different crack morphology parameters. Results: - The influence of crack morphology on Leak Before Break (LBB) margins is studied. The subject of the report is a number of LBB-submittals to SKI where deterministic LBB-margins are reported. These submittals typically uses a surface roughness of 0.0762 mm (300 microinch) and number of turns equal to zero and an in-house code for the leak rate evaluations. The present report has shown that these conditions give the largest LBB-margins both in terms of the quotient between the critical crack length and the leakage crack size and for the leak rate margin. - Crack morphology parameters have a strong influence on the leak rate evaluations. Using the SQUIRT code and more recent recommendations for crack morphology parameters, it is shown that in many cases the evaluated margins, using 1 gpm as the reference leak rate detection limit, are below the safety factor of 2 on crack size and 10 on leak rate, which is generally required for LBB approval. - The effect of including weld residual stresses on the LBB margins is also investigated. It is shown that for the two examples studied, weld residual stresses were important for the small diameter thin wall pipe whereas it was negligible for the large diameter thick wall pipe which had a self-balanced weld residual stress distribution

  2. Performance of RC columns with partial length corrosion

    International Nuclear Information System (INIS)

    Wang Xiaohui; Liang Fayun

    2008-01-01

    Experimental and analytical studies on the load capacity of reinforced concrete (RC) columns with partial length corrosion are presented, where only a fraction of the column length was corroded. Twelve simply supported columns were eccentrically loaded. The primary variables were partial length corrosion in tensile or compressive zone and the corrosion level within this length. The failure of the corroded column occurs in the partial length, mainly developed from or located nearby or merged with the longitudinal corrosion cracks. For RC column with large eccentricity, load capacity of the column is mainly influenced by the partial length corrosion in tensile zone; while for RC column with small eccentricity, load capacity of the column greatly decreases due to the partial length corrosion in compressive zone. The destruction of the longitudinally mechanical integrality of the column in the partial length leads to this great reduction of the load capacity of the RC column

  3. How Tough is Human Cortical Bone? In-Situ Measurements on Realistically Short Cracks

    Energy Technology Data Exchange (ETDEWEB)

    Ritchie, Robert O; Koester, K. J.; Ager III, J. W.; Ritchie, R.O.

    2008-05-10

    Bone is more difficult to break than to split. Although this is well known, and many studies exist on the behavior of long cracks in bone, there is a need for data on the orientation-dependent crack-growth resistance behavior of human cortical bone which accurately assesses its toughness at appropriate size-scales. Here we use in-situ mechanical testing in the scanning electron microscope and x-ray computed tomography to examine how physiologically-pertinent short (<600 mu m) cracks propagate in both the transverse and longitudinal orientations in cortical bone, using both crack-deflection/twist mechanics and nonlinear-elastic fracture mechanics to determine crack-resistance curves. We find that after only 500 mu m of cracking, the driving force for crack propagation was more than five times higher in the transverse (breaking) direction than in the longitudinal (splitting) direction due to major crack deflections/twists principally at cement sheathes. Indeed, our results show that the true transverse toughness of cortical bone is far higher than previously reported. However, the toughness in the longitudinal orientation, where cracks tend to follow the cement lines, is quite low at these small crack sizes; it is only when cracks become several millimeters in length that bridging mechanisms can develop leading to the (larger-crack) toughnesses generally quoted for bone.

  4. Standard test method for determination of resistance to stable crack extension under low-constraint conditions

    CERN Document Server

    American Society for Testing and Materials. Philadelphia

    2006-01-01

    1.1 This standard covers the determination of the resistance to stable crack extension in metallic materials in terms of the critical crack-tip-opening angle (CTOAc), ψc and/or the crack-opening displacement (COD), δ5 resistance curve (1). This method applies specifically to fatigue pre-cracked specimens that exhibit low constraint (crack-length-to-thickness and un-cracked ligament-to-thickness ratios greater than or equal to 4) and that are tested under slowly increasing remote applied displacement. The recommended specimens are the compact-tension, C(T), and middle-crack-tension, M(T), specimens. The fracture resistance determined in accordance with this standard is measured as ψc (critical CTOA value) and/or δ5 (critical COD resistance curve) as a function of crack extension. Both fracture resistance parameters are characterized using either a single-specimen or multiple-specimen procedures. These fracture quantities are determined under the opening mode (Mode I) of loading. Influences of environment a...

  5. Influence of crack opening and incident wave angle on second harmonic generation of Lamb waves

    Science.gov (United States)

    Yang, Yi; Ng, Ching-Tai; Kotousov, Andrei

    2018-05-01

    Techniques utilising second harmonic generation (SHG) have proven their great potential in detecting contact-type damage. However, the gap between the practical applications and laboratory studies is still quite large. The current work is aimed to bridge this gap by investigating the effects of the applied load and incident wave angle on the detectability of fatigue cracks at various lengths. Both effects are critical for practical implementations of these techniques. The present experimental study supported by three-dimensional (3D) finite element (FE) modelling has demonstrated that the applied load, which changes the crack opening and, subsequently, the contact nonlinearity, significantly affects the amplitude of the second harmonic generated by the fundamental symmetric mode (S0) of Lamb wave. This amplitude is also dependent on the length of the fatigue crack as well as the incident wave angle. The experimental and FE results correlate well, so the modelling approach can be implemented for practical design of damage monitoring systems as well as for the evaluation of the severity of the fatigue cracks.

  6. Modified Dugdale crack models - some easy crack relations

    DEFF Research Database (Denmark)

    Nielsen, Lauge Fuglsang

    1997-01-01

    the same strength as a plain Dugdale model. The critical energy release rates Gamma_CR, however, become different. Expressions (with easy computer algorithms) are presented in the paper which relate critical energy release rates and crack geometry to arbitrary cohesive stress distributions.For future...... lifetime analysis of viscoelastic materials strain energy release rates, crack geometries, and cohesive stress distributions are considered as related to sub-critical loads sigma stress-deformation tests......The Dugdale crack model is widely used in materials science to predict strength of defective (cracked) materials. A stable Dugdale crack in an elasto-plastic material is prevented from spreading by uniformly distributed cohesive stresses acting in narrow areas at the crack tips. These stresses...

  7. Current results for the NRC's short cracks in piping and piping welds research program

    International Nuclear Information System (INIS)

    Wilkowski, G.; Krishnaswamy, P. Brust, F.; Francini, R.; Ghadiali, N.; Kilinski, T.; Marschall, C.; Rahman, S.; Rosenfield, A.; Scott, P.

    1994-01-01

    The overall objective of the Short Cracks in Piping and Piping Welds Program is to verify and improve engineering analyses to predict the fracture behavior of circumferentially cracked pipe under quasi-static loading with particular attention to crack lengths typically used in LBB or flaw evaluation criteria. The program consists of 8 technical tasks as listed below. Task 1 Short through-wall-cracked (TWC) pipe evaluations. Task 2 Short surface-cracked pipe evaluations. Task 3 Bi-metallic weld crack evaluations. Task 4 Dynamic strain aging and crack instabilities. Task 5 Fracture evaluations of anisotropic pipe. Task 6 Crack-opening-area evaluations. Task 7 NRCPIPE Code improvements. Task 8 Additional efforts. Since the last WRSM meeting several additional tasks have been initiated in this program. These are discussed in Task 8. Based on results to date, the first seven tasks have also been modified as deemed necessary. The most significant accomplishments in each of these tasks since the last WRSIM meeting are discussed below. The details of all the results presented here are published in the semiannual reports from this program

  8. Detection and measurement of fatigue cracks in welded joints

    International Nuclear Information System (INIS)

    Smith, F.C.

    1985-01-01

    A direct current potential drop system was developed for the detection and measurement of very small fatigue cracks that grow from the toes of welds. Measurement of crack growth less than 0.01 mm and of crack growth rates less than 10 -10 m/cycle, even for cracks less than 1.0 mm deep, is made possible by using a high stability measurement apparatus and an adjustment based on initial conditions. Thus far, the measurement system has successfully examined several aspects of fatigue in welded elements. Crack growth results justified the use of a linear elastic expression for the stress intensity factor and provided an evaluation of a growth law which includes the threshold stress intensity factor. Needle peening fillet welded joints did not change the small proportion of crack initiation life to total fatigue life observed for untreated (not improved) welded joints. However, the measurement system demonstrated that needle peening retarded crack growth rates up to 1 mm depth below the weld toe

  9. Corrosion Effects on the Fatigue Crack Propagation of Giga-Grade Steel and its Heat Affected Zone in pH Buffer Solutions for Automotive Application

    Science.gov (United States)

    Lee, H. S.

    2018-03-01

    Corrosion fatigue crack propagation test was conducted of giga-grade steel and its heat affected zone in pH buffer solutions, and the results were compared with model predictions. Pure corrosion effect on fatigue crack propagation, particularly, in corrosive environment was evaluated by means of the modified Forman equation. As shown in results, the average corrosion rate determined from the ratio of pure corrosion induced crack length to entire crack length under a cycle load were 0.11 and 0.37 for base metal and heat affected zone, respectively, with load ratio of 0.5, frequency of 0.5 and pH 10.0 environment. These results demonstrate new interpretation methodology for corrosion fatigue crack propagation enabling the pure corrosion effects on the behavior to be determined.

  10. Multiscale model of short cracks in a random polycrystalline aggregate

    International Nuclear Information System (INIS)

    Simonovski, I.; Cizelj, L.; Petric, Z.

    2006-01-01

    A plane-strain finite element crystal plasticity model of microstructurally small stationary crack emanating at a surface grain in a 316L stainless steel is proposed. The model consisting of 212 randomly shaped, sized and oriented grains is loaded monotonically in uniaxial tension to a maximum load of 1.12Rp0.2 (280MPa). The influence that a random grain structure imposes on a Stage I crack is assessed by calculating the crack tip opening (CTOD) and sliding displacements (CTSD) for single crystal as well as for polycrystal models, considering also different crystallographic orientations. In the single crystal case the CTOD and CTSD may differ by more than one order of magnitude. Near the crack tip slip is activated on all the slip planes whereby only two are active in the rest of the model. The maximum CTOD is directly related to the maximal Schmid factors. For the more complex polycrystal cases it is shown that certain crystallographic orientations result in a cluster of soft grains around the crack-containing grain. In these cases the crack tip can become a part of the localized strain, resulting in a large CTOD value. This effect, resulting from the overall grain orientations and sizes, can have a greater impact on the CTOD than the local grain orientation. On the other hand, when a localized soft response is formed away from the crack, the localized strain does not affect the crack tip directly, resulting in a small CTOD value. The resulting difference in CTOD can be up to a factor of 4, depending upon the crystallographic set. Grains as far as 6 times the value of crack length significantly influence that crack tip parameters. It was also found that a larger crack containing grain tends to increase the CTOD. Finally, smaller than expected drop in the CTOD (12.7%) was obtained as the crack approached the grain boundary. This could be due to the assumption of the unchanged crack direction, only monotonic loading and simplified grain boundary modelling. (author)

  11. Potential drop technique for monitoring stress corrosion cracking growth

    International Nuclear Information System (INIS)

    Neves, Celia F.C.; Schvartzman, Monica M.A.M.; Moreira, Pedro A.L.D.P.L.P.

    2002-01-01

    Stress corrosion cracking is one of most severe damage mechanisms influencing the lifetime of components in the operation of nuclear power plants. To assess the initiation stages and kinetics of crack growth as the main parameters coming to residual lifetime determination, the testing facility should allow active loading of specimens in the environment which is close to the real operation conditions of assessed component. Under cooperation of CDTN/CNEN and International Atomic Energy Agency a testing system has been developed by Nuclear Research Institute, Czech Republic, that will be used for the environmentally assisted cracking testing at CDTN/CNEN. The facility allows high temperature autoclave corrosion mechanical testing in well-defined LWR water chemistry using constant load, slow strain rate and rising displacement techniques. The facility consists of autoclave and refreshing water loop enabling testing at temperatures up to 330 deg C. Active loading system allows the maximum load on a specimen as high as 60 kN. The potential drop measurement is used to determine the instant crack length and its growth rate. The paper presents the facility and describes the potential drop technique, that is one of the most used techniques to monitor crack growth in specimens under corrosive environments. (author)

  12. AN EFFECT OF SHOT PEENING ON GROWTH AND RETARDATION OF PHYSICALLY SHORT FATIGUE CRACKS IN AN AIRCRAFT Al-ALLOY

    Directory of Open Access Journals (Sweden)

    Ivo Černý

    2009-11-01

    Full Text Available Results of an investigation of effect of shot peening on development of physically short fatigue crack in an aircraft V-95 Al-alloy, which is of a similar type as 7075 alloy, are described and discussed in the paper. The first part deals with adaptation and verification of direct current potential drop method for detection and measurement of short crack initiation and growth. The specific material and quite large dimensions of flat specimens with side necking of a low stress concentration factor had to be considered when position of electrodes was specified and the measurement method verified. The specimen type and dimensions were proposed taking account of the investigation of shot peening effects. Physically short fatigue cracks of the length from 0.2 mm to more than 3 mm, most of them between 0.8 – 1.5 mm, were prepared under high cycle fatigue loading of a constant nominal stress amplitude plus/minus 160 MPa. Specimens with existing short fatigue cracks were shot peened using two different groups of parameters. Development of crack growth after shot peening was measured and compared with crack growth in specimens without shot peening. Retardation of crack growth was significant particularly with cracks shorter than 2 mm. For the specific stress amplitude, evaluated results enable to estimate threshold length of defects, which after the application of shot peening will be reliably arrested.

  13. Crack modeling of rotating blades with cracked hexahedral finite element method

    Science.gov (United States)

    Liu, Chao; Jiang, Dongxiang

    2014-06-01

    Dynamic analysis is the basis in investigating vibration features of cracked blades, where the features can be applied to monitor health state of blades, detect cracks in an early stage and prevent failures. This work presents a cracked hexahedral finite element method for dynamic analysis of cracked blades, with the purpose of addressing the contradiction between accuracy and efficiency in crack modeling of blades in rotor system. The cracked hexahedral element is first derived with strain energy release rate method, where correction of stress intensity factors of crack front and formulation of load distribution of crack surface are carried out to improve the modeling accuracy. To consider nonlinear characteristics of time-varying opening and closure effects caused by alternating loads, breathing function is proposed for the cracked hexahedral element. Second, finite element method with contact element is analyzed and used for comparison. Finally, validation of the cracked hexahedral element is carried out in terms of breathing effects of cracked blades and natural frequency in different crack depths. Good consistency is acquired between the results with developed cracked hexahedral element and contact element, while the computation time is significantly reduced in the previous one. Therefore, the developed cracked hexahedral element achieves good accuracy and high efficiency in crack modeling of rotating blades.

  14. Air-steam leakage through cracks in concrete

    International Nuclear Information System (INIS)

    Georges Nahas; Helene Simon

    2005-01-01

    Full text of publication follows: In the context of a severe accident in a Pressurised Water nuclear plant, the evaluation of the leakage rate through the containment wall remains a key point of the safety analysis, because it influences directly the consequences on the environment. During a severe accident, large amounts of steam could be released in the containment; internal pressure could rise beyond design limits causing cracks to appear in the internal concrete wall of the double-wall containment and fission products to leak towards the containment annulus. A research program led by the French Institute for Radiological Protection and Nuclear Safety aims to estimate this leakage. In the presence of cracks, most of the leak flows through them. Hence, a first phase of the program was to build a two-phase homogeneous model for the flow of an air-steam mixture through a idealized traversing crack, taking into account condensation phenomena, and considering crack openings from 25 μm to several hundred μm. A numerical model for the flow, coupled with heat transfer in the wall, was implemented in the Finite Element code CAST3M. This model was validated on a small scaled experiment which was made of two parallel glass plates. Comparison of the numerical and experimental results in this 'channel case' has shown good results for the total mass flow rate for channel openings greater than 100 μm. For the 50 μm opening the calculation gave a 50 % estimate of the experimental total mass flow rate. The second phase of the program is now to validate the model on cracks performed in a concrete specimen. In order to do so, we have simulated the experiment VK2/2 described in the article named 'Investigation of the leakage behavior of reinforced concrete walls' by N. Herrmann, C. Niklasch, M. Stegemann, L. Stempniewski. The reinforced concrete slab, 2.7 m long in the reinforcement direction and 1.2 m thick in the cracking direction, is placed in a mechanical set-up and an

  15. Corrosion cracking

    International Nuclear Information System (INIS)

    Goel, V.S.

    1985-01-01

    This book presents the papers given at a conference on alloy corrosion cracking. Topics considered at the conference included the effect of niobium addition on intergranular stress corrosion cracking, corrosion-fatigue cracking in fossil-fueled-boilers, fracture toughness, fracture modes, hydrogen-induced thresholds, electrochemical and hydrogen permeation studies, the effect of seawater on fatigue crack propagation of wells for offshore structures, the corrosion fatigue of carbon steels in seawater, and stress corrosion cracking and the mechanical strength of alloy 600

  16. Development of phased array UT procedure for crack depth sizing on nickel based alloy weld

    International Nuclear Information System (INIS)

    Hirasawa, Taiji; Okada, Hisao; Fukutomi, Hiroyuki

    2012-01-01

    Recently, it is reported that the primary water stress corrosion cracking (PWSCC) has been occurred at the nickel based alloy weld components such as steam generator safe end weld, reactor vessel safe end weld, and so on, in PWR. Defect detection and sizing is important in order to ensure the reliable operation and life extension of nuclear power plants. In the reactor vessel safe end weld, it was impossible to measure crack depth of PWSCC. The crack was detected in the axial direction of the safe end weld. Furthermore, the crack had some features such as shallow, large aspect ratio (ratio of crack depth and length), sharp geometry of crack tip, and so on. Therefore, development and improvement of defect detection and sizing capabilities for ultrasonic inspection technique is required. Phased array UT technique was applied to nickel based alloy weld specimen with SCC cracks. From the experimental results, good accuracy of crack depth sizing by phased array UT for the inside inspection was shown. From these results, UT procedure for crack depth sizing was verified. Therefore, effectiveness of phased array UT for crack depth sizing in the nickel based alloy welds was shown. (author)

  17. Subsurface crack initiation and propagation mechanisms in gigacycle fatigue

    International Nuclear Information System (INIS)

    Huang Zhiyong; Wagner, Daniele; Bathias, Claude; Paris, Paul C.

    2010-01-01

    In the very high cycle regime (N f > 10 7 cycles) cracks can nucleate on inclusions, 'supergrains' and pores, which leads to fish-eye propagation around the defect. The initiation from an inclusion or other defect is almost equal to the total crack growth lifetime, perhaps much more than 99% of this lifetime in many cases. Integration of the Paris law allows one to predict the number of cycles to crack initiation. A cyclic plastic zone around the crack exists, and recording the surface temperature of the sample during the test may allow one to follow crack propagation and determine the number of cycles to crack initiation. A thermo-mechanical model has been developed. In this study several fish-eyes from various materials have been observed by scanning electron microscopy, and the fractographic results analyzed as they related to the mechanical and thermo-mechanical models.

  18. Evaluation of stress corrosion crack growth in BWR piping systems

    International Nuclear Information System (INIS)

    Kassir, M.; Sharma, S.; Reich, M.; Chang, M.T.

    1985-05-01

    This report presents the results of a study conducted to evaluate the effects of stress intensity factor and environment on the growth behavior of intergranular stress corrosion cracks in type 304 stainless steel piping systems. Most of the detected cracks are known to be circumferential in shape, and initially started at the inside surface in the heat affected zone near girth welds. These cracks grow both radially in-depth and circumferentially in length and, in extreme cases, may cause leakage in the installation. The propagation of the crack is essentially due to the influence of the following simultaneous factors: (1) the action of applied and residual stress; (2) sensitization of the base metal in the heat affected zone adjacent to girth weld; and (3) the continuous exposure of the material to an aggressive environment of high temperature water containing dissolved oxygen and some levels of impurities. Each of these factors and their effects on the piping systems is discussed in detail in the report. The report also evaluates the time required for hypothetical cracks in BWR pipes to propagate to their critical size. The pertinent times are computed and displayed graphically. Finally, parametric study is performed in order to assess the relative influence and sensitivity of the various input parameters (residual stress, crack growth law, diameter of pipe, initial size of defect, etc.) which have bearing on the growth behavior of the intergranular stress corrosion cracks in type 304 stainless steel. Cracks in large-diameter as well as in small-diameter pipes are considered and analyzed. 27 refs., 25 figs., 10 tabs

  19. 3D multiscale crack propagation using the XFEM applied to a gas turbine blade

    Science.gov (United States)

    Holl, Matthias; Rogge, Timo; Loehnert, Stefan; Wriggers, Peter; Rolfes, Raimund

    2014-01-01

    This work presents a new multiscale technique to investigate advancing cracks in three dimensional space. This fully adaptive multiscale technique is designed to take into account cracks of different length scales efficiently, by enabling fine scale domains locally in regions of interest, i.e. where stress concentrations and high stress gradients occur. Due to crack propagation, these regions change during the simulation process. Cracks are modeled using the extended finite element method, such that an accurate and powerful numerical tool is achieved. Restricting ourselves to linear elastic fracture mechanics, the -integral yields an accurate solution of the stress intensity factors, and with the criterion of maximum hoop stress, a precise direction of growth. If necessary, the on the finest scale computed crack surface is finally transferred to the corresponding scale. In a final step, the model is applied to a quadrature point of a gas turbine blade, to compute crack growth on the microscale of a real structure.

  20. Evaluation of shrinkage and cracking in concrete of ring test by acoustic emission method

    Science.gov (United States)

    Watanabe, Takeshi; Hashimoto, Chikanori

    2015-03-01

    Drying shrinkage of concrete is one of the typical problems related to reduce durability and defilation of concrete structures. Lime stone, expansive additive and low-heat Portland cement are used to reduce drying shrinkage in Japan. Drying shrinkage is commonly evaluated by methods of measurement for length change of mortar and concrete. In these methods, there is detected strain due to drying shrinkage of free body, although visible cracking does not occur. In this study, the ring test was employed to detect strain and age cracking of concrete. The acoustic emission (AE) method was adopted to detect micro cracking due to shrinkage. It was recognized that in concrete using lime stone, expansive additive and low-heat Portland cement are effective to decrease drying shrinkage and visible cracking. Micro cracking due to shrinkage of this concrete was detected and evaluated by the AE method.

  1. Analysis of crack opening stresses for center- and edge-crack tension specimens

    Directory of Open Access Journals (Sweden)

    Tong Di-Hua

    2014-04-01

    Full Text Available Accurate determination of crack opening stress is of central importance to fatigue crack growth analysis and life prediction based on the crack-closure model. This paper studies the crack opening behavior for center- and edge-crack tension specimens. It is found that the crack opening stress is affected by the crack tip element. By taking the crack tip element into account, a modified crack opening stress equation is given for the center-crack tension specimen. Crack surface displacement equations for an edge crack in a semi-infinite plate under remote uniform tension and partially distributed pressure are derived by using the weight function method. Based on these displacements, a crack opening stress equation for an edge crack in a semi-infinite plate under uniform tension has been developed. The study shows that the crack opening stress is geometry-dependent, and the weight function method provides an effective and reliable tool to deal with such geometry dependence.

  2. A consistent partly cracked XFEM element for cohesive crack growth

    DEFF Research Database (Denmark)

    Asferg, Jesper L.; Poulsen, Peter Noe; Nielsen, Leif Otto

    2007-01-01

    Present extended finite element method (XFEM) elements for cohesive crack growth may often not be able to model equal stresses on both sides of the discontinuity when acting as a crack-tip element. The authors have developed a new partly cracked XFEM element for cohesive crack growth with extra...... enrichments to the cracked elements. The extra enrichments are element side local and were developed by superposition of the standard nodal shape functions for the element and standard nodal shape functions for a sub-triangle of the cracked element. With the extra enrichments, the crack-tip element becomes...... capable of modelling variations in the discontinuous displacement field on both sides of the crack and hence also capable of modelling the case where equal stresses are present on each side of the crack. The enrichment was implemented for the 3-node constant strain triangle (CST) and a standard algorithm...

  3. Cleavage crack growth resistance due to plastic flow around a near-tip dislocation-free region

    DEFF Research Database (Denmark)

    Tvergaard, Viggo

    1997-01-01

    ; but plastic yielding far from the tip still adds to the fracture toughness. The model employed makes use of a dislocation-free strip of elastic material, inside which the crack propagates, while the material outside the strip is described by continuum plasticity. The approximation involved in assuming......Crack growth resistance curves are computed numerically for cases where fracture occurs by atomic separation, so that the length scale of the fracture process is typically much smaller than the dislocation spacing. Here, continuum plasticity would not give realistic stress levels near the crack tip...

  4. Cessation of environmentally-assisted cracking in a low-alloy steel: Theoretical analysis

    International Nuclear Information System (INIS)

    Wire, G.L.

    1997-01-01

    Environmentally Assisted Cracking (EAC) can cause increases in fatigue crack growth rates of 40 to 100 times the rate in air for low alloy steels. The increased rates can lead to very large predicted crack growth. EAC is activated by a critical level of dissolved sulfides at the crack tip. Sulfide inclusions (MnS) in the steel produce corrosive sulfides in solution following exposure by a growing crack. In stagnant, low oxygen water conditions considered here, diffusion is the dominant mass transport mechanism acting to change the sulfide concentration within the crack. The average crack tip velocity is below the level required to produce the critical crack tip sulfide ion concentration required for EAC. Crack extension analyses also consider the breakthrough of large, hypothetical embedded defects with the attendant large freshly exposed sulfide inventory. Combrade et al. noted that a large inventory of undissolved metallurgical sulfides on crack flanks could trigger EAC, but did not quantify the effects. Diffusion analysis is extended herein to cover breakthrough of embedded defects with large sulfide inventories. The mass transport via diffusion is limited by the sulfide solubility. As a result, deep cracks in high sulfur steels are predicted to retain undissolved sulfides for extended but finite periods of time t diss which increase with the crack length and the metallurgical sulfide content in the steel. The analysis shows that the duration of EAC is limited to t diss providing V eac , the crack tip velocity associated with EAC is less than V In , the crack tip velocity below which EAC will not occur in an initially sulfide free crack. This condition on V eac need only be met for a short time following crack cleanup to turn off EAC. The predicted crack extension due to limited duration of EAC is a small fraction of the initial embedded defect size and would not greatly change calculated crack depths

  5. Study on Nonlinear Vibration and Crack Fault of Rotor-bearing-seal Coupling System

    Directory of Open Access Journals (Sweden)

    Yuegang LUO

    2014-02-01

    Full Text Available The nonlinear dynamic model of rotor-bearing-seal system with crack in shaft is set up based on the coupling model of nonlinear oil-film force and Muszyska’s nonlinear seal fluid force. The dynamic vibration characteristics of the rotor-bearing-seal system and the effects of physical and structural parameters of labyrinth seal and crack fault on movement character of the rotor were analyzed. The increases of seal length, seal pressure differential, seal radius and axial velocity are in favor of the stability of the system, and it of seal gap and crack depth are not in favor of the stability of the system.

  6. Applied model of through-wall crack of coolant vessels of WWER-type reactors

    International Nuclear Information System (INIS)

    Petrosyan, V.; Hovakimyan, T.; Vardanyan, M.; Khachatryan, A.; Minasyan, K.

    2010-01-01

    We propose an applied-model of Through-Wall Crack (TWC) for WWER-type units primary vessels. The model allows to simulate the main morphological parameters of real TWC, i.e. length, area of inlet and outlet openings, channel depth and small and large size unevenness of the crack surface. The model can be used for developing and improving the coolant-leak detectors for the primary circuit vessels of WWER-units. Also, it can be used for research of the coolant two-phase leakage phenomenon through narrow cracks/channels and thermo-physical processes in heat-insulation layer of the Main Coolant Piping (MCP) during the leak

  7. The length-weight and length-length relationships of bluefish, Pomatomus saltatrix (Linnaeus, 1766 from Samsun, middle Black Sea region

    Directory of Open Access Journals (Sweden)

    Melek Özpiçak

    2017-10-01

    Full Text Available In this study, length-weight relationship (LWR and length-length relationship (LLR of bluefish, Pomatomus saltatrix were determined. A total of 125 specimens were sampled from Samsun, the middle Black Sea in 2014 fishing season. Bluefish specimens were monthly collected from commercial fishing boats from October to December 2014. All captured individuals (N=125 were measured to the nearest 0.1 cm for total, fork and standard lengths. The weight of each fish (W was recorded to the nearest 0.01 g. According to results of analyses, there were no statistically significant differences between sexes in term of length and weight (P˃0.05. The minimum and maximum total, fork and standard lengths of bluefish ranged between 13.5-23.6 cm, 12.50-21.80 cm and 10.60-20.10 cm, respectively. The equation of length-weight relationship were calculated as W=0.008TL3.12 (r2>0.962. Positive allometric growth was observed for bluefish (b>3. Length-length relationship was also highly significant (P<0.001 with coefficient of determination (r2 ranging from 0.916 to 0.988.

  8. The length-weight and length-length relationships of bluefish, Pomatomus saltatrix (Linnaeus, 1766) from Samsun, middle Black Sea region

    OpenAIRE

    Özpiçak, Melek; Saygın, Semra; Polat, Nazmi

    2017-01-01

    In this study, length-weight relationship (LWR) and length-length relationship (LLR) of bluefish,Pomatomus saltatrix were determined. A total of 125 specimens were sampled from Samsun, themiddle Black Sea in 2014 fishing season. Bluefish specimens were monthly collected fromcommercial fishing boats from October to December 2014. All captured individuals (N=125) weremeasured to the nearest 0.1 cm for total, fork and standard lengths. The weight of each fish (W)was recorded to the nearest 0.01 ...

  9. Metal magnetic memory technique used to predict the fatigue crack propagation behavior of 0.45%C steel

    Energy Technology Data Exchange (ETDEWEB)

    Chongchong, Li [School of Materials Science and Engineering, Hebei University of Technology, Tianjin 300130 (China); National Key Lab for Remanufacturing, Academy of Armored Forces Engineering, Beijing 100072 (China); Lihong, Dong, E-mail: lihong.dong@126.com [National Key Lab for Remanufacturing, Academy of Armored Forces Engineering, Beijing 100072 (China); Haidou, Wang [National Key Lab for Remanufacturing, Academy of Armored Forces Engineering, Beijing 100072 (China); Guolu, Li [School of Materials Science and Engineering, Hebei University of Technology, Tianjin 300130 (China); Binshi, Xu [National Key Lab for Remanufacturing, Academy of Armored Forces Engineering, Beijing 100072 (China)

    2016-05-01

    Monitoring fatigue crack propagation behavior of ferromagnetic components is very important. In this paper, the tension–tension fatigue tests of center cracked tension (CCT) specimens were carried out; the variation regularity of both tangential and normal components of magnetic signals during fatigue process were investigated. The results showed that the initial abnormal signals which appeared at the notch were reversed after cyclic loading. The abnormal magnetic signals became more significant with the increase of fatigue cycles and reversed again after failure. The characteristic parameters, i.e., the peak value of tangential component, B{sub tp}, and maximum gradient value of normal component, K{sub m}, showed similar variation trends during the fatigue process, which can be divided into three different stages. An approximate linear relationship was found between the characteristic parameters and fatigue crack length 2a. The feasibility of predicting the fatigue crack propagation using the abnormal magnetic signals was discussed. What's more, the variation and distribution of the magnetic signals were also analyzed based on the theory of magnetic charge. - Highlights: • A novel and passive NDT method, i.e. MMMT method, is proposed. • Both tangential and normal components of magnetic signals were investigated. • The prediction of crack propagation by abnormal magnetic signals was discussed. • A linear relationship was found between the parameters and fatigue crack length 2a. • The parameters can be potentially used to evaluate the crack propagation state.

  10. Unsaturated Seepage Analysis of Cracked Soil including Development Process of Cracks

    Directory of Open Access Journals (Sweden)

    Ling Cao

    2016-01-01

    Full Text Available Cracks in soil provide preferential pathways for water flow and their morphological parameters significantly affect the hydraulic conductivity of the soil. To study the hydraulic properties of cracks, the dynamic development of cracks in the expansive soil during drying and wetting has been measured in the laboratory. The test results enable the development of the relationships between the cracks morphological parameters and the water content. In this study, the fractal model has been used to predict the soil-water characteristic curve (SWCC of the cracked soil, including the developmental process of the cracks. The cracked expansive soil has been considered as a crack-pore medium. A dual media flow model has been developed to simulate the seepage characteristics of the cracked expansive soil. The variations in pore water pressure at different part of the model are quite different due to the impact of the cracks. This study proves that seepage characteristics can be better predicted if the impact of cracks is taken into account.

  11. Detecting cracks in aircraft engine fan blades using vibrothermography nondestructive evaluation

    International Nuclear Information System (INIS)

    Gao, Chunwang; Meeker, William Q.; Mayton, Donna

    2014-01-01

    Inspection is an important part of many maintenance processes, especially for safety-critical system components. This work was motivated by the need to develop more effective methods to detect cracks in rotating components of aircraft engines. This paper describes the analysis of data from vibrothermography inspections on aircraft engine turbine blades. Separate but similar analysis were done for two different purposes. In both analyses, we fit statistical models with random effects to describe the crack-to-crack variability and the effect that the experimental variables have on the responses. In the first analysis, the purpose of the study was to find vibrothermography equipment settings that will provide good crack detection capability over the population of similar cracks in the particular kind of aircraft engine turbine blades that were inspected. Then, the fitted model was used to determine the test conditions where the probability of detection (POD) is expected to be high and probability of alarm is expected to be low. In our second analysis, crack size information was added and a similar model was fit. This model provides an estimate of POD as a function of crack size for specified test conditions. This function is needed as an input to models for planning in-service inspection intervals. - Highlights: • Developed experimental design methods to optimize the inspection parameters for a vibrothermography inspection system. • Used mixed effects modeling to describe crack-to-crack variability. • Fit an extended model to provide estimates of the probability of detection as a function of crack length. • Investigated the coverage probability of confidence intervals for probability of detection

  12. Interaction between corrosion crack width and steel loss in RC beams corroded under load

    International Nuclear Information System (INIS)

    Malumbela, Goitseone; Alexander, Mark; Moyo, Pilate

    2010-01-01

    This paper presents results and discussions on an experimental study conducted to relate the rate of widening of corrosion cracks with the pattern of corrosion cracks as well as the level of steel corrosion for RC beams (153 x 254 x 3000 mm) that were corroded whilst subjected to varying levels of sustained loads. Steel corrosion was limited to the tensile reinforcement and to a length of 700 mm at the centre of the beams. The rate of widening of corrosion cracks as well as strains on uncracked faces of RC beams was constantly monitored during the corrosion process, along the corrosion region and along other potential cracking faces of beams using a demec gauge. The distribution of the gravimetric mass loss of steel along the corrosion region was measured at the end of the corrosion process. The results obtained showed that: the rate of widening of each corrosion crack is dependent on the overall pattern of the cracks whilst the rate of corrosion is independent of the pattern of corrosion cracks. A mass loss of steel of 1% was found to induce a corrosion crack width of about 0.04 mm.

  13. In situ observation of rolling contact fatigue cracks by laminography using ultrabright synchrotron radiation

    Directory of Open Access Journals (Sweden)

    Y. Nakai

    2015-10-01

    Full Text Available In rolling contact fatigue (RCF, cracks usually initiate from inclusions beneath the surface and propagate to the contact surface. In the present study, synchrotron radiation computed laminography (SRCL imaging was performed to observe flaking defects during the RCF of a high-strength steel. Specially fabricated inclusion-rich steel plate specimens were employed in the experiments. For the in situ observation of crack propagation, a compact RCF testing machine was developed, and a 4D analysis scheme was applied to the data obtained by SRCL. RCF tests were carried out near the measurement hatch of the beam line used SRCL to enable the successive observation of crack initiation and growth behaviors. Specimens before and after the occurrence of flaking were observed by SRCL, and flaking defects and cracks under the surface were successfully detected. As a result, details of the crack initiation and flaking process in RCF could be discussed. Shear-type horizontal cracks were found to initiate after the initiation and propagation of tensile-type vertical cracks along inclusions, where the face of the vertical cracks was perpendicular to the rolling direction and rolling surface. Therefore, the formation of vertical cracks is considered to affect shear-type crack formation and flaking, where the shape and length of inclusions also affect the initiation and propagation of vertical cracks.

  14. Prediction of fracture parameters of circumferential through-wall cracks in the interface between an elbow and a pipe under internal pressure

    International Nuclear Information System (INIS)

    Jang, Youn Young; Huh, Nam Su; Jeong, Jae Uk

    2016-01-01

    This paper provides plastic influence functions of GE/EPRI method for calculating J and Crack opening displacement (COD) of pipes with a circumferential Through-wall crack (TWC) in the interface between an elbow and a straight pipe by using 3-dimensional (3-D) elastic-plastic finite element analyses for Ramberg-Osgood (R-O) materials, in which internal pressure was considered as a loading condition. The proposed plastic influence functions are tabulated as a function of the pipe geometries, crack length and strain hardening exponent. In order to provide sufficient confidence for the proposed plastic influence functions, the estimation scheme using the proposed plastic influence functions for J and COD of cracked elbows was validated against FE results using R-O parameters for the SA312 TP316 stainless steel. Moreover, the predicted J and COD for elbows with a TWC in the interface between an elbow and a pipe by the proposed scheme were compared with those for cracked straight pipes to investigate the effect of the elbow geometries on crack behavior of elbows. One important point is that crack behaviors in the interface between an elbow and a straight pipe can be significantly different with those in straight pipes according to pipe thickness, crack length and bend radius of elbows. Thus, the proposed plastic influence functions can be useful to predict accurate J and COD for cracked elbows

  15. Prediction of fracture parameters of circumferential through-wall cracks in the interface between an elbow and a pipe under internal pressure

    Energy Technology Data Exchange (ETDEWEB)

    Jang, Youn Young; Huh, Nam Su [Dept. of Mechanical System Design Engineering, Seoul National Univ. of Science and Technology, Seoul (Korea, Republic of); Jeong, Jae Uk [Doosan Heavy Industries and Construction, Changwon (Korea, Republic of)

    2016-09-15

    This paper provides plastic influence functions of GE/EPRI method for calculating J and Crack opening displacement (COD) of pipes with a circumferential Through-wall crack (TWC) in the interface between an elbow and a straight pipe by using 3-dimensional (3-D) elastic-plastic finite element analyses for Ramberg-Osgood (R-O) materials, in which internal pressure was considered as a loading condition. The proposed plastic influence functions are tabulated as a function of the pipe geometries, crack length and strain hardening exponent. In order to provide sufficient confidence for the proposed plastic influence functions, the estimation scheme using the proposed plastic influence functions for J and COD of cracked elbows was validated against FE results using R-O parameters for the SA312 TP316 stainless steel. Moreover, the predicted J and COD for elbows with a TWC in the interface between an elbow and a pipe by the proposed scheme were compared with those for cracked straight pipes to investigate the effect of the elbow geometries on crack behavior of elbows. One important point is that crack behaviors in the interface between an elbow and a straight pipe can be significantly different with those in straight pipes according to pipe thickness, crack length and bend radius of elbows. Thus, the proposed plastic influence functions can be useful to predict accurate J and COD for cracked elbows.

  16. Stress corrosion cracking of alloy 600 in water at high temperature: contribution to a phenomenological approach to the understanding of mechanisms

    International Nuclear Information System (INIS)

    Abadie, Pascale

    1998-01-01

    This research thesis aims at being a contribution to the understanding of mechanisms of stress corrosion cracking of an alloy 600 in water at high temperature. More precisely, it aimed at determining, by using quantitative data characterizing cracking phenomenology, which mechanism(s) is (are) able to explain crack initiation and crack growth. These data concern quantitative characterization of crack initiation, of crack growth and of the influence of two cracking parameters (strain rate, medium hydrogen content). They have been obtained by quantifying cracking through the application of a morphological model. More precisely, these data are: evolution of crack density during a tensile test at slow rate, value of initial crack width with respect to grain boundary length, and relationship between crack density and medium hydrogen content. It appears that hydrogen absorption seems to be involved in the crack initiation mechanism. Crack growth mechanisms and crack growth rates are also discussed [fr

  17. A cohesive plastic/damage-zone model for ductile crack analysis

    International Nuclear Information System (INIS)

    Zhang, C.; Gross, D.

    1995-01-01

    A cohesive plastic/damage-zone model of the Dugdale-Barenblatt type (G.I. Barenblatt, Adv. Appl. Mech. 7 (1962) 55-129; D.S. Dugdale, J. Mech. Phys. Solids 8 (1960) 100-104) is presented for analyzing crack growth in ductile materials with damage evolution. A semi-infinite Mode I crack in plane stress or plane stress is considered. The damage is assumed to be present in form of dispersed microvoids which are localized into a narrow strip ahead of the crack-tip. A simple damage model of the Gurson model type (A.L. Gurson, J. Eng. Mater. Technol. 99 (1977) 2-15; V. Tvergaard, Advances in Applied Mechanics, Vol. 27, Academic Press, 1990, pp. 83-151) is developed for uniaxial tension to describe the macroscopic properties of the cohesive plastic/damage-zone. Under small-scale yielding and small-scale damage conditions, a system of nonlinear integral equations for the plastic strain and the length of the cohesive plastic/damage-zone is derived. Numerical results are presented and discussed to reveal the effect of damage evolution on the ductile crack growth. (orig.)

  18. Influence of MSD crack pattern on the residual strength of flat stiffened sheets

    Science.gov (United States)

    Nilsson, K.-F.

    A parameter study of the residual strength for a multiple site damaged (MSD) stiffened sheet is presented. The analysis is based on an elastic-plastic fracture analysis using the yield-strip model for interaction between a lead crack and the smaller MSD cracks. Two crack growth criteria, one with a pronounced crack growth resistance and one with no crack growth resistance and five different MSD crack patterns, are analysed for different sizes of the lead crack and the smaller MSD cracks. The analysis indicates that the residual strength reduction depends on all these parameters and that MSD may totally erode the crack arrest capability of a tear strap. Another important outcome is that for certain combinations also very small MSD cracks may induce a significant residual strength reduction.

  19. Self-repair of cracks in brittle material systems

    Science.gov (United States)

    Dry, Carolyn M.

    2016-04-01

    One of the most effective uses for self repair is in material systems that crack because the cracks can allow the repair chemical to flow into the crack damage sites in all three dimensions. In order for the repair chemical to stay in the damage site and flow along to all the crack and repair there must be enough chemical to fill the entire crack. The repair chemical must be designed appropriately for the particular crack size and total volume of cracks. In each of the three examples of self repair in crackable brittle systems, the viscosity and chemical makeup and volume of the repair chemicals used is different for each system. Further the chemical delivery system has to be designed for each application also. Test results from self repair of three brittle systems are discussed. In "Self Repair of Concrete Bridges and Infrastructure" two chemicals were used due to different placements in bridges to repair different types of cracks- surface shrinkage and shear cracks, In "Airplane Wings and Fuselage, in Graphite" the composite has very different properties than the concrete bridges. In the graphite for airplane components the chemical also had to survive the high processing temperatures. In this composite the cracks were so definite and deep and thin that the repair chemical could flow easily and repair in all layers of the composite. In "Ceramic/Composite Demonstrating Self Repair" the self repair system not only repaired the broken ceramic but also rebounded the composite to the ceramic layer

  20. Stress intensity factors for deep cracks emanating from the corner formed by a hole intersecting a plate surface

    Science.gov (United States)

    Mcgowan, J. J.; Smith, C. W.

    1976-01-01

    The stress intensity factors (SIFs) at the end points of flaws emanating from the corner formed by the intersection of a plate with a hole were determined using stress freezing photoelasticity and a numerical technique known as the Taylor series correction method to extract the SIF values from the photoelastic data. The geometries studied were crack depth to thickness ratios of about 0.2, 0.5, and 0.75; crack depth to crack length ratios of about 1.0 to 2.0; and crack length to hole radius ratios of about 0.5 to 2.0. The SIFs were determined at the intersection of the flaw border with the plate surface (KS) and with the edge of the hole (KH). It is shown that extension of a crack emanating from a corner of intersection of a hole with a plate under monotonically increasing load is not self-similar and that as the flaw depth increases, KH decreases and KS increases. Existing theories and design criteria significantly overestimate the SIF at both the hole and the surface except for shallow flaws at the hole and deep flaws at the surface.

  1. Finite element modeling of stress corrosion cracking for electromagnetic nondestructive evaluations

    International Nuclear Information System (INIS)

    Wang, J.; Yusa, N.; Hashizume, H.

    2012-01-01

    This paper discusses appropriate numerical model for a stress corrosion crack (SCC) from the viewpoint of anisotropy of their conductivity. Two SCCs, which are introduced into a plate of type 316 stainless steel, are considered. Finite element simulations are carried out to evaluate the conductivity. In the simulations, the cracks are modeled as a region with a constant width on the basis of the destructive tests. The results show the conductivity on direction of width has large effect to the accuracy of numerical modeling of SCC, whereas the conductivities on direction of length and depth almost do not have remarkable effects. The results obtained by this study indicate that distribution of conductivity along the surface of a crack would be more important than the anisotropy in modeling SCCs in finite element simulations

  2. Green's functions for stress-intensity-factors for through cracks emanating from holes

    International Nuclear Information System (INIS)

    Bhandari, S.; Dubeaux, P.

    1981-01-01

    We conducted a parametric study of cracks at various elliptical openings in plates. We used five values of ellipticity and ten values of crack lengths at the edge of these holes. The computer program used is based on the Boundary Integral Equation method which requires only the contour of the structure to be segmented. The results concerning the stress distribution in the uncracked structure were verified for the cases where analytical results were available. Moreover the values of the S.I.F. for certain cases were checked through the use of some of the methods available in the literature. The final aim of this parametric study is to come up with simple Green's functions for cracks at holes. This has been possible through: (a) The use of the stress distribution in the uncracked structure (b) The Green's function for a crack in an infinite medium and (c) The principles underlying the Schwarz alternating technique used in the potential theory to resolve problems of finite regions. Finally the procedure is applied to treat a practical case of cracks as fastner holes. (orig.)

  3. Experimental study on the cracking behavior of reinforced concrete hollow cylinders subjected to temperature gradient and the assessment of decrease in flexural rigidity due to cracking

    International Nuclear Information System (INIS)

    Aoyagi, Yukio; Onuma, Hiroshi; Okazawa, Takao

    1976-01-01

    Altough the consideration of thermal stress constitutes one of the primary factors governing the design of the hollow cylindrical structures made of reinforced concrete and subjected to temperature gradient, such as radiation-shielding walls and reactor containment vessels, the method of rationally evaluating the safety to such stress has not been established so far. The purposes of this study are to investigate the conditions under which cracks initiate in reinforced concrete structures due to temperature gradient, and to evaluate the decreases in the flexural rigidity after cracking, mainly on the basis of experiment. Three hollow cylinders with top and bottom slabs, 120 cm height and 100 cm outside diameter, were tested. The cylinders were externally cooled by being immersed in water, and internally heated by circulating hot water through the cavities. The maximum temperature difference of 65 deg C was attained. The strain was measured, and the crack patterns were observed. A reinforced concrete beam of 3.8 m length was subjected to temperature difference of 65 deg C. Horizontal cracks appeared first at 27 deg C, and vertical cracks followed at 31 deg C difference at the middle of cylindrical walls. It was assumed that the first cracks appear at the tensile strain of 100 x 10 -6 , and the calculated result was agreed fairly well with the observed temperature difference. The rational method for evaluating the decrease in flexural rigidity due to cracking was proposed by the authors. (Kako, I.)

  4. Computed tomographic imaging of subchondral fatigue cracks in the distal end of the third metacarpal bone in the thoroughbred racehorse can predict crack micromotion in an ex-vivo model.

    Directory of Open Access Journals (Sweden)

    Marie-Soleil Dubois

    Full Text Available Articular stress fracture arising from the distal end of the third metacarpal bone (MC3 is a common serious injury in Thoroughbred racehorses. Currently, there is no method for predicting fracture risk clinically. We describe an ex-vivo biomechanical model in which we measured subchondral crack micromotion under compressive loading that modeled high speed running. Using this model, we determined the relationship between subchondral crack dimensions measured using computed tomography (CT and crack micromotion. Thoracic limbs from 40 Thoroughbred racehorses that had sustained a catastrophic injury were studied. Limbs were radiographed and examined using CT. Parasagittal subchondral fatigue crack dimensions were measured on CT images using image analysis software. MC3 bones with fatigue cracks were tested using five cycles of compressive loading at -7,500N (38 condyles, 18 horses. Crack motion was recorded using an extensometer. Mechanical testing was validated using bones with 3 mm and 5 mm deep parasagittal subchondral slots that modeled naturally occurring fatigue cracks. After testing, subchondral crack density was determined histologically. Creation of parasagittal subchondral slots induced significant micromotion during loading (p<0.001. In our biomechanical model, we found a significant positive correlation between extensometer micromotion and parasagittal crack area derived from reconstructed CT images (SR = 0.32, p<0.05. Correlations with transverse and frontal plane crack lengths were not significant. Histologic fatigue damage was not significantly correlated with crack dimensions determined by CT or extensometer micromotion. Bones with parasagittal crack area measurements above 30 mm2 may have a high risk of crack propagation and condylar fracture in vivo because of crack micromotion. In conclusion, our results suggest that CT could be used to quantify subchondral fatigue crack dimensions in racing Thoroughbred horses in-vivo to

  5. The Crack Initiation and Propagation in threshold regime and S-N curves of High Strength Spring Steels

    International Nuclear Information System (INIS)

    Gubeljak, N; Predan, J; Senčič, B; Chapetti, M D

    2016-01-01

    An integrated fracture mechanics approach is proposed to account for the estimation of the fatigue resistance of component. Applications, estimations and results showed very good agreements with experimental results. The model is simple to apply, accounts for the main geometrical, mechanical and material parameters that define the fatigue resistance, and allows accurate predictions. It offers a change in design philosophy: It could be used for design, while simultaneously dealing with crack propagation thresholds. Furthermore, it allows quantification of the material defect sensitivity. In the case of the set of fatigue tests carried out by rotational bending of specimens without residual stresses, the estimated results showed good agreement and that an initial crack length of 0.5 mm can conservatively explain experimental data. In the case of fatigue tests carried out on the springs at their final condition with bending at R = 0.1 our data shows the influence of compressive residual stresses on fatigue strength. Results also showed that the procedures allow us to analyze the different combinations of initial crack length and residual stress levels, and how much the fatigue resistance can change by changing that configuration. For this set of tests, the fatigue resistance estimated for an initial crack length equal to 0.35 mm, can explain all testing data observed for the springs. (paper)

  6. Analyses on interaction of internal and external surface cracks in a pressurized cylinder by hybrid boundary element method

    International Nuclear Information System (INIS)

    Chai Guozhong; Fang Zhimin; Jiang Xianfeng; Li Gan

    2004-01-01

    This paper presents a comprehensive range of analyses on the interaction of two identical semi-elliptical surface cracks at the internal and external surfaces of a pressurized cylinder. The considered ratios of the crack depth to crack length are b/a=0.25, 0.5, 0.75 and 1.0; the ratios of the crack depth to wall thickness of the cylinder are 2b/t=0.2, 0.4, 0.6, 0.7 and 0.8. Forty crack configurations are analyzed and the stress intensity factors along the crack front are presented. The numerical results show that for 2b/t<0.7, the interaction leads to a decrease in the stress intensity factors for both internal and external surface cracks, compared with a single internal or external surface crack. Thus for fracture analysis of a practical pressurized cylinder with two identical semi-elliptical surface cracks at its internal and external surfaces, a conservative result is obtained by ignoring the interaction

  7. Fracture mechanical investigations about crack resistance behaviour in non-transforming ceramics in particular aluminum oxide

    International Nuclear Information System (INIS)

    Baer, K.K.O.; Kleist, G.; Nickel, H.

    1991-03-01

    The aim of this work is the clearification of R-curve behaviour of non-transforming ceramics, in particular aluminum oxide exhibiting incrystalline fracture. Investigations of crack growth in controlled bending experiments were performed using 3-Pt- and 4-Pt-bending samples of differing sizes under inert conditions. The fracture experiments were realized using several loading techniques, for example constant and varying displacement rates, load rupture (P = 0) and relaxation tests (v = 0). In addition unloading and reloading experiments were performed to investigate hysteresis curves and residual displacements in accordance with R-curve behaviour. During the crack-growth experiments, the crack extension was measured in situ using a high resolution immersion microscope. With this technique, the fracture processes near the crack tip (crack activity zone) was observed as well. The crack resistance as a function of crack extension (R-curve) was determined using differing calculation methods. All of the methods used resulted in approximately identical R-curves, within the statistical error band. The crack resistance at initiation R 0 was 20 N/m. The crack resistance increased during approximately 3 mm of growth to a maximum of 90 N/m. A decrease in the crack resistance was determined for large a/W (crack length normalized with sample height) values, independant of the calculation methods. The R-curve behaviour was interpreted as due to a functional resistance behind the observed crack tip, which arises from a volume dilatation in the crack activity zone while the crack proceeds. (orig.) [de

  8. Reducing Length of Stay, Direct Cost, and Readmissions in Total Joint Arthroplasty Patients With an Outcomes Manager-Led Interprofessional Team.

    Science.gov (United States)

    Arana, Melissa; Harper, Licia; Qin, Huanying; Mabrey, Jay

    The purpose of this quality improvement project was to determine whether an outcomes manager-led interprofessional team could reduce length of stay and direct cost without increasing 30-day readmission rates in the total joint arthroplasty patient population. The goal was to promote interprofessional relationships combined with collaborative practice to promote coordinated care with improved outcomes. Results from this project showed that length of stay (total hip arthroplasty [THA] reduced by 0.4 days and total knee arthroplasty [TKA] reduced by 0.6 days) and direct cost (THA reduced by $1,020 per case and TKA reduced by $539 per case) were significantly decreased whereas 30-day readmission rates of both populations were not significantly increased.

  9. Reducing the length of hospital stay after total knee arthroplasty: influence of femoral and sciatic nerve block.

    Science.gov (United States)

    Carvalho Júnior, Lúcio Honório de; Temponi, Eduardo Frois; Paganini, Vinícius Oliveira; Costa, Lincoln Paiva; Soares, Luiz Fernando Machado; Gonçalves, Matheus Braga Jacques

    2015-01-01

    the aim of this study is to evaluate the change in length of hospital stay postoperatively for Total Knee Arthroplasty after using femoral and sciatic nerve block. the medical records of 287 patients were evaluated, taking into account the number of hours of admission, the percentage and the reason for re-hospitalization within 30 days, as well as associated complications. All patients were divided into two groups according or not to whether they were admitted to ICU or not. During the years 2009 and 2010, isolated spinal anesthesia was the method used in the procedure. From 2011 on, femoral and sciatic nerve blocking was introduced. between the years 2009 and 2012, the average length of stay ranged from 74 hours in 2009 to 75.2 hours in 2010. The average length of stay in 2011 was 56.52 hours and 53.72 hours in 2012, all in the group of patients who did not remain in the ICU postoperatively. In the same period, among those in the group that needed ICU admission, the average length of stay was 138.7 hours in 2009, 90.25 hours in 2010, 79.8 hours in 2011, and 52.91 hours in 2012. During 2009 and 2010, the rate of re-hospitalization was 0%, while in 2011 and 2012, were 3.44% and 1%, respectively. according to this study, the use of femoral and sciatic nerve blocking after total knee arthroplasty allowed significant reduction in hospital stay.

  10. Crack detecting method

    International Nuclear Information System (INIS)

    Narita, Michiko; Aida, Shigekazu

    1998-01-01

    A penetration liquid or a slow drying penetration liquid prepared by mixing a penetration liquid and a slow drying liquid is filled to the inside of an artificial crack formed to a member to be detected such as of boiler power generation facilities and nuclear power facilities. A developing liquid is applied to the periphery of the artificial crack on the surface of a member to be detected. As the slow-drying liquid, an oil having a viscosity of 56 is preferably used. Loads are applied repeatedly to the member to be detected, and when a crack is caused to the artificial crack, the permeation liquid penetrates into the crack. The penetration liquid penetrated into the crack is developed by the developing liquid previously coated to the periphery of the artificial crack of the surface of the member to be detected. When a crack is caused, since the crack is developed clearly even if it is a small opening, the crack can be recognized visually reliably. (I.N.)

  11. Cracking at nozzle corners in the nuclear pressure vessel industry

    International Nuclear Information System (INIS)

    Smith, C.W.

    1986-01-01

    Cracks in nozzle corners at the pressure boundary of nuclear reactors have been frequently observed in service. These cracks tend to form with radial orientations with respect to the nozzle central axis and are believed to be initiated by thermal shock. However, their growth is believed to be primarily due to a steady plus a fluctuating internal pressure. Due to the impracticality of fracture testing of full-scale models, the Oak Ridge National Laboratory instituted the use of an intermediate test vessel (ITV) for use in fracture testing which had the same wall thickness and nozzle size as the prototype but significantly reduced overall length and diameter. In order to determine whether or not these ITVs could provide realistic data for full-scale reactor vessels, laboratory models of full-scale boiling water reactors and ITVs were constructed and tested. After briefly reviewing the laboratory testing and correlating results with service experience, results obtained will be used to draw some general conclusions regarding the stable growth of nonplanar cracks with curved crack fronts which are the most common precursors to fracture of pressure vessel components near junctures. Use of linear elastic fracture mechanics is made in determining stress-intensity distribution along the crack fronts

  12. Corrosion fatigue crack growth in clad low-alloy steels: Part 1, medium-sulfur forging steel

    International Nuclear Information System (INIS)

    James, L.A.; Poskie, T.J.; Auten, T.A.; Cullen, W.H.

    1996-01-01

    Corrosion fatigue crack propagation tests were conducted on a medium- sulfur ASTM A508-2 forging steel overlaid with weld-deposited Alloy EN82H cladding. The specimens featured semi-elliptical surface cracks penetrating approximately 6.3 mm of cladding into the underlying steel. The initial crack sizes were relatively large with surface lengths of 30.3--38.3 mm, and depths of 13.1--16.8 mm. The experiments were conducted in a quasi-stagnant low-oxygen (O 2 < 10 ppb) aqueous environment at 243 degrees C, under loading conditions (ΔK, R, and cyclic frequency) conductive to environmentally-assisted cracking (EAC) in higher-sulfur steels under quasi-stagnant conditions. Earlier experiments on unclad compact tension specimens of this heat of steel did not exhibit EAC, and the present experiments on semi-elliptical surface cracks penetrating cladding also did not exhibit EAC

  13. Ductile crack initiation and propagation assessed via in situ synchrotron radiation-computed laminography

    International Nuclear Information System (INIS)

    Morgeneyer, T.F.; Helfen, L.; Sinclair, I.; Proudhon, H.; Xu, F.; Baumbach, T.

    2011-01-01

    Ductile crack initiation and propagation within a naturally aged aluminium alloy sheet has been observed in situ via synchrotron radiation-computed laminography, a technique specifically adapted to three-dimensional imaging of thin objects that are laterally extended. Voids and intermetallic particles, and their subsequent evolution during ductile crack extension at different associated levels of stress triaxiality, were clearly observed within fracture coupons of a reasonable engineering length-scale, overcoming the conventional sample size limitation of computed tomography at high resolutions.

  14. Protection Parameters against the Cracks by the Method of Volume Compensation Dam

    Directory of Open Access Journals (Sweden)

    Bulatov Georgiy

    2016-01-01

    Full Text Available This article provides estimates the parameters of protection from cracking dam due to volume compensation method. This article discusses the method of compensation dam volume. This method allows calculating the settings of security causing cracks the dam. Presents graphs of horizontal deformations of elongation calculated surface along the length of the construction and in time. Showing horizontal stress distribution diagram in the ground around the pile in plan and in section. Given all the necessary formulas for the method of compensation of the dam volume.

  15. The plane elasticity problem for a crack near the curved surface

    Science.gov (United States)

    Lebedeva, M. V.

    2018-05-01

    The unconventional approach to the plane elasticity problem for a crack near the curved surface is presented. The solution of the problem is considered in the form of the sum of solutions of two auxiliary problems. The first one describes the plane with a crack, whose surfaces are loaded by some unknown self-balanced force p(x). The second problem is dealing with the semi-infinite region with the boundary conditions equal to the difference of boundary conditions of the problem to be sought and the solution of the first problem on the region border. The unknown function p(x) is supposed to be approximated with the sufficient level of accuracy by N order polynomial with complex coefficients. This paper is aimed to determine the critical loads causing the spontaneous growth of cracks. The angles of propagation of the stationary cracks located in the region with a ledge or a cut are found. The influence of length of a crack on the bearing ability of an elastic body with the curved surface is investigated. The effect of a form of the concentrator and orientation of a crack to the fracture load subject to the different combinations of forces acting both on a surface of a crack and at infinity is analysed. The results of this research can be applied for calculation of the durability of thin-walled vessels of pressure, e.g., chemical reactors, in order to ensure their ecological safety.

  16. Noncontact measurement of guided ultrasonic wave scattering for fatigue crack characterization

    Science.gov (United States)

    Fromme, P.

    2013-04-01

    Fatigue cracks can develop in aerospace structures at locations of stress concentration such as fasteners. For the safe operation of the aircraft fatigue cracks need to be detected before reaching a critical length. Guided ultrasonic waves offer an efficient method for the detection and characterization of fatigue cracks in large aerospace structures. Noncontact excitation of guided waves was achieved using electromagnetic acoustic transducers (EMAT). The transducers were developed for the specific excitation of the A0 Lamb mode. Based on the induced eddy currents in the plate a simple theoretical model was developed and reasonably good agreement with the measurements was achieved. However, the detection sensitivity for fatigue cracks depends on the location and orientation of the crack relative to the measurement locations. Crack-like defects have a directionality pattern of the scattered field depending on the angle of the incident wave relative to the defect orientation and on the ratio of the characteristic defect size to wavelength. The detailed angular dependency of the guided wave field scattered at crack-like defects in plate structures has been measured using a noncontact laser interferometer. Good agreement with 3D Finite Element simulation predictions was achieved for machined part-through and through-thickness notches. The amplitude of the scattered wave was quantified for a variation of angle of the incident wave relative to the defect orientation and the defect depth. These results provide the basis for the defect characterization in aerospace structures using guided wave sensors.

  17. Decreased length of stay and earlier oral feeding associated with standardized postoperative clinical care for total gastrectomies at a cancer center.

    Science.gov (United States)

    Selby, Luke V; Rifkin, Marissa B; Yoon, Sam S; Ariyan, Charlotte E; Strong, Vivian E

    2016-09-01

    Standardization of postoperative care has been shown to decrease postoperative length of stay. In June 2009, we standardized postoperative care for all gastrectomies at our institution. Four years' worth of total gastrectomies (2 years prior to standardization and 2 years after standardization) were reviewed to determine the effect of standardization on postoperative care, length of stay, complications, and readmissions. Between June 2007 and July 2011, 99 patients underwent curative intent open total gastrectomy: 51 patients prior to standardization, and 48 patients poststandardization. Patients were predominantly male (70%); median age was 63; and median body mass index was 26. Standardization of postoperative care was associated with a decrease in median time to beginning both clear liquids and a postgastrectomy diet, earlier removal of epidural catheters, earlier use of oral pain medication, less time receiving intravenous fluids, and decreased length of stay (all P Care Center, or readmission. Institution of standardized postoperative orders for total gastrectomy was associated with a significantly decreased length of stay and earlier oral feeding without increasing postoperative complications, early postoperative outpatient visits, or readmissions. Copyright © 2016 Elsevier Inc. All rights reserved.

  18. Crack

    Science.gov (United States)

    ... spending time in a rehab facility or getting cognitive-behavioral therapy or other treatments. Right now, there are no medicines to treat a crack addiction. If you smoke crack, talking with a counselor ...

  19. The Mechanics of a Cantilever Beam with an Embedded Horizontal Crack Subjected to an End Transverse Force, Part A: Modelling

    Directory of Open Access Journals (Sweden)

    Panos G. Charalambides

    2016-05-01

    Full Text Available This study addresses the mechanics of a cracked cantilever beam subjected to a transverse force applied at it’s free end. In this Part A of a two Part series of papers, emphasis is placed on the development of a four-beam model for a beam with a fully embedded horizontal sharp crack. The beam aspect ratio, crack length and crack centre location appear as general model parameters. Rotary springs are introduced at the crack tip cross sections as needed to account for the changes in the structural compliance due to the presence of the sharp crack and augmented load transfer through the near-tip transition regions. Guided by recent finite element findings reported elsewhere, the four-beam model is advanced by recognizing two key observations, (a the free surface and neutral axis curvatures of the cracked beam at the crack center location match the curvature of a healthy beam (an identical beam without a crack under the same loading conditions, (b the neutral axis rotations (slope of the cracked beam in the region between the applied load and the nearest crack tip matches the corresponding slope of the healthy beam. The above observations led to the development of close form solutions for the resultant forces (axial and shear and moment acting in the beams above and below the crack. Axial force and bending moment predictions are found to be in excellent agreement with 2D finite element results for all normalized crack depths considered. Shear force estimates dominating the beams above and below the crack as well as transition region length estimates are also obtained. The model developed in this study is then used along with 2D finite elements in conducting parametric studies aimed at both validating the model and establishing the mechanics of the cracked system under consideration. The latter studies are reported in the companion paper Part B-Results and Discussion.

  20. Closed-form solution for piezoelectric layer with two collinear cracks parallel to the boundaries

    Directory of Open Access Journals (Sweden)

    B. M. Singh

    2006-01-01

    Full Text Available We consider the problem of determining the stress distribution in an infinitely long piezoelectric layer of finite width, with two collinear cracks of equal length and parallel to the layer boundaries. Within the framework of reigning piezoelectric theory under mode III, the cracked piezoelectric layer subjected to combined electromechanical loading is analyzed. The faces of the layers are subjected to electromechanical loading. The collinear cracks are located at the middle plane of the layer parallel to its face. By the use of Fourier transforms we reduce the problem to solving a set of triple integral equations with cosine kernel and a weight function. The triple integral equations are solved exactly. Closed form analytical expressions for stress intensity factors, electric displacement intensity factors, and shape of crack and energy release rate are derived. As the limiting case, the solution of the problem with one crack in the layer is derived. Some numerical results for the physical quantities are obtained and displayed graphically.

  1. Crack propagation under thermal cycling loading inducing a thermal gradient in the specimen thickness

    International Nuclear Information System (INIS)

    Le, H.N.

    2009-05-01

    This study aims to figure out the crack growth phenomenon by thermal fatigue induced by thermal gradient through thickness of specimen. Firstly, an experimental facility has been developed: a rectangular parallelepiped specimen is subjected to thermal cycling between 350 C and 100 C; the specimen is freed to expand and contract. Two semi-circular notches (0,1 mm depth and 4 mm length) have been machined on the surface of the specimen. A series of interrupted tests has been carried out to characterize and quantify the crack growth in depth and surface of the pre-existing crack. Next, a three-dimensional crack growth simulation has been implemented in ABAQUS. Automation using Python was used to simulate the propagation of a crack under thermal cycling, with re-meshing at crack front after each calculation step. No assumption has been taken on the crack front during the crack propagation. A comparison with test results showed very good agreement on the evolution of crack front shape and on the kinetics of propagation on the edge and the heart of pre-existing crack. An analytical approach was also developed based on the calculation of stress intensity factors (SIC). A two-dimensional approach was first introduced enabling us to better understand the influence of various thermal and geometric parameters. Finally, a three dimensional approach, with an elliptical assumption crack shape during the propagation, leading to a prediction of crack growth on the surface and in depth which is very similar to that obtained numerically, but with computational time much lower. (author)

  2. Round Robin/collaborative programme [cyclic crack growth in low alloy steel

    International Nuclear Information System (INIS)

    Jones, R.L.; Hurst, P.; Scott, P.M.

    1989-01-01

    During the 10 years of its existence International Cooperative Group on Cyclic Crack Growth the (ICCGR) has undertaken five collaborative efforts related to cyclic crack growth and stress corrosion susceptibility in reactor pressure vessel steels. The initial collaborative effort, a data reduction exercise, identified and reconciled several important procedural differences and led to confidence that, given the same crack length versus cycles data, the Group members could all derive similar plots of da/dN versus δK. Subsequently, a low-R testing round robin highlighted the importance of a number of comparatively subtle aspects of the methods used for cyclic crack growth testing in water environments and led to confidence that the various laboratories could generate similar test data, given the same test material and a sufficiently precise and detailed test specification. The results of a high-R test programme support the conclusion that the state of the art of cyclic crack growth testing has now advanced to a point at which coordinated, multilaboratory test programmes are feasible and indeed, such a programme covering the influence of temperature is currently under way. The slow strain rate round robin has highlighted important test variables, notably the electrochemical potential, which must be carefully controlled in assessing the conditions under which pressure vessel steels may suffer from stress corrosion cracking. (author)

  3. Crack shape developments and leak rates for circumferential complex-cracked pipes

    Energy Technology Data Exchange (ETDEWEB)

    Brickstad, B.; Bergman, M. [SAQ Inspection Ltd., Stockholm (Sweden)

    1997-04-01

    A computerized procedure has been developed that predicts the growth of an initial circumferential surface crack through a pipe and further on to failure. The crack growth mechanism can either be fatigue or stress corrosion. Consideration is taken to complex crack shapes and for the through-wall cracks, crack opening areas and leak rates are also calculated. The procedure is based on a large number of three-dimensional finite element calculations of cracked pipes. The results from these calculations are stored in a database from which the PC-program, denoted LBBPIPE, reads all necessary information. In this paper, a sensitivity analysis is presented for cracked pipes subjected to both stress corrosion and vibration fatigue.

  4. [Mechanism of the dentino-enamel junction on the resist-crack propagation of human teeth by the finite element method].

    Science.gov (United States)

    Jingjing, Zheng; Tiezhou, Hou; Hong, Tao; Xueyan, Guo; Cui, Wu

    2014-10-01

    This study aims to identify the crack tip stress intensity factor of the propagation process, crack propagation path, and the changes in the shape of the crack tip by the finite element method. The finite element model of dentino-enamel junction was established with ANSYS software, and the length of the initial crack in the single edge was set to 0.1 mm. The lower end of the sample was fixed. The tensile load of 1 MPa with frequency of 5 Hz was applied to the upper end. The stress intensity factor, deflection angle, and changes in the shape of the crack tip in the crack propagation were calculated by ANSYS. The stress intensity factor suddenly and continuously decreased in dentino-enamel junction as the crack extended. A large skewed angle appeared, and the stress on crack tip was reduced. The dentino-enamel junction on human teeth may resist crack propagation through stress reduction.

  5. Second harmonic generation at fatigue cracks by low-frequency Lamb waves: Experimental and numerical studies

    Science.gov (United States)

    Yang, Yi; Ng, Ching-Tai; Kotousov, Andrei; Sohn, Hoon; Lim, Hyung Jin

    2018-01-01

    This paper presents experimental and theoretical analyses of the second harmonic generation due to non-linear interaction of Lamb waves with a fatigue crack. Three-dimensional (3D) finite element (FE) simulations and experimental studies are carried out to provide physical insight into the mechanism of second harmonic generation. The results demonstrate that the 3D FE simulations can provide a reasonable prediction on the second harmonic generated due to the contact nonlinearity at the fatigue crack. The effect of the wave modes on the second harmonic generation is also investigated in detail. It is found that the magnitude of the second harmonic induced by the interaction of the fundamental symmetric mode (S0) of Lamb wave with the fatigue crack is much higher than that by the fundamental anti-symmetric mode (A0) of Lamb wave. In addition, a series of parametric studies using 3D FE simulations are conducted to investigate the effect of the fatigue crack length to incident wave wavelength ratio, and the influence of the excitation frequency on the second harmonic generation. The outcomes show that the magnitude and directivity pattern of the generated second harmonic depend on the fatigue crack length to incident wave wavelength ratio as well as the ratio of S0 to A0 incident Lamb wave amplitude. In summary, the findings of this study can further advance the use of second harmonic generation in damage detection.

  6. Prediction of crack propagation and arrest in X100 natural gas transmission pipelines with a strain rate dependent damage model (SRDD). Part 2: Large scale pipe models with gas depressurisation

    International Nuclear Information System (INIS)

    Oikonomidis, F.; Shterenlikht, A.; Truman, C.E.

    2014-01-01

    Part 1 of this paper described a specimen for the measurement of high strain rate flow and fracture properties of pipe material and for tuning a strain rate dependent damage model (SRDD). In part 2 the tuned SRDD model is used for the simulation of axial crack propagation and arrest in X100 natural gas pipelines. Linear pressure drop model was adopted behind the crack tip, and an exponential gas depressurisation model was used ahead of the crack tip. The model correctly predicted the crack initiation (burst) pressure, the crack speed and the crack arrest length. Strain rates between 1000 s −1 and 3000 s −1 immediately ahead of the crack tip are predicted, giving a strong indication that a strain rate material model is required for the structural integrity assessment of the natural gas pipelines. The models predict the stress triaxiality of about 0.65 for at least 1 m ahead of the crack tip, gradually dropping to 0.5 at distances of about 5–7 m ahead of the crack tip. Finally, the models predicted a linear drop in crack tip opening angle (CTOA) from about 11−12° at the onset of crack propagation down to 7−8° at crack arrest. Only the lower of these values agree with those reported in the literature for quasi-static measurements. This discrepancy might indicate substantial strain rate dependence in CTOA. - Highlights: • Finite element simulations of 3 burst tests of X100 pipes are detailed. • Strain rate dependent damage model, tuned on small scale X100 samples, was used. • The models correctly predict burst pressure, crack speed and crack arrest length. • The model predicts a crack length dependent critical CTOA. • The strain rate dependent damage model is verified as mesh independent

  7. Reducing the length of hospital stay after total knee arthroplasty: influence of femoral and sciatic nerve block

    Directory of Open Access Journals (Sweden)

    Lúcio Honório de Carvalho Júnior

    2015-02-01

    Full Text Available Objective: the aim of this study is to evaluate the change in length of hospital stay postoperatively for Total Knee Arthroplasty after using femoral and sciatic nerve block. Materials and methods: the medical records of 287 patients were evaluated, taking into account the number of hours of admission, the percentage and the reason for re-hospitalization within 30 days, as well as associated complications. All patients were divided into two groups according or not to whether they were admitted to ICU or not. During the years 2009 and 2010, isolated spinal anesthesia was the method used in the procedure. From 2011 on, femoral and sciatic nerve blocking was introduced. Results: between the years 2009 and 2012, the average length of stay ranged from 74 hours in 2009 to 75.2 hours in 2010. The average length of stay in 2011 was 56.52 hours and 53.72 hours in 2012, all in the group of patients who did not remain in the ICU postoperatively. In the same period, among those in the group that needed ICU admission, the average length of stay was 138.7 hours in 2009, 90.25 hours in 2010, 79.8 hours in 2011, and 52.91 hours in 2012. During 2009 and 2010, the rate of re-hospitalization was 0%, while in 2011 and 2012, were 3.44% and 1%, respectively. Conclusion: according to this study, the use of femoral and sciatic nerve blocking after total knee arthroplasty allowed significant reduction in hospital stay.

  8. Crack Coalescence in Molded Gypsum and Carrara Marble

    Science.gov (United States)

    Wong, N.; Einstein, H. H.

    2007-12-01

    This research investigates the fracturing and coalescence behavior in prismatic laboratory-molded gypsum and Carrara marble specimens, which consist of either one or two pre-existing open flaws, under uniaxial compression. The tests are monitored by a high speed video system with a frame rate up to 24,000 frames/second. It allows one to precisely observe the cracking mechanisms, in particular if shear or tensile fracturing takes place. Seven crack types and nine crack coalescence categories are identified. The flaw inclination angle, the ligament length and the bridging angle between two flaws have different extents of influence on the coalescence patterns. For coplanar flaws, as the flaw inclination angle increases, there is a general trend of variation from shear coalescence to tensile coalescence. For stepped flaws, as the bridging angle changes from negative to small positive, and further up to large positive values, the coalescence generally progresses from categories of no coalescence, indirect coalescence to direct coalescence. For direct coalescence, it generally progresses from shear, mixed shear-tensile to tensile as the bridging angle increases. Some differences in fracturing and coalescence processes are observed in gypsum and marble, particularly the crack initiation in marble is preceded by the development of macroscopic white patches, but not in gypsum. Scanning Electron Microprobe (SEM) study reveals that the white patches consist of zones of microcracks (process zones).

  9. Association of nursing-documented ambulation with length of stay following total laparoscopic hysterectomy for benign gynecologic disease

    OpenAIRE

    Kim, Kidong; Yoo, Sooyoung; Yang, Eun Joo; No, Jae Hong; Hwang, Hee; Kim, Yong-Beom

    2013-01-01

    Objective The objective was to examine the association of postoperative physical activity with length of stay in patients who received total laparoscopic hysterectomy for benign gynecologic disease. Methods The case group was composed of 70 patients who entered a critical pathway for elective total laparoscopic hysterectomy from 2009 to 2012 and were discharged behind schedule. The control group was selected from patients who were discharged on schedule, and matched to cases using 1:3 ratio p...

  10. Enamel cracks evaluation - A method to predict tooth surface damage during the debonding.

    Science.gov (United States)

    Dumbryte, Irma; Jonavicius, Tomas; Linkeviciene, Laura; Linkevicius, Tomas; Peciuliene, Vytaute; Malinauskas, Mangirdas

    2015-01-01

    The objective of this in vitro study was to evaluate the effect of the enamel cracks on the tooth damage during the debonding. Measurements of the cracks characteristics (visibility, direction, length, and location) were performed utilizing a scanning electron microscopy (SEM) technique and mathematically derived formulas (x=h/30, l=n*x) before and following the removal of mechanically retained metal and ceramic brackets. The likelihood of having greater extent enamel defects was higher for the teeth with pronounced cracks (odds vatios, OR=3.728), increased when the crack was located in more than one zone of the tooth (OR=1.998), and the inclination did not exceed 30-45° (OR=0.505). Using ceramic brackets the risk of greater amount tooth structure defects raised 1.45 times (OR=1.450). Enamel crack showing all these characteristics at the beginning of the orthodontic treatment and the use of ceramic brackets might predispose to higher risk of greater extent tooth surface damage after the debonding by 20.4%.

  11. Pipe stress intensity factors and coupled depressurization and dynamic crack propagation. 1976 Annual report

    International Nuclear Information System (INIS)

    Emery, A.F.; Kobayashi, A.S.; Love, W.J.

    1978-04-01

    This report contains the description of predictive models for the initiation and propagation of cracks in pipes and the numerical results obtained. The initiation of the crack was studied by evaluating stress intensity factors under static conditions for a series of representative flaws. Three-dimensional static stress intensity factors were determined for quarter-elliptical cracks at the corner of a hole in an infinite plate and at the corner of a bore in a rotating disk. Semi-elliptical cracks for plates in bending and in pressurized and thermally stressed hollow cylinders were also evaluated. The stress fields, in the absence of a crack, were used in the ''alternating technique'' to compute the stress intensity factors along the crack front. Parametric studies were made to assess the effects of crack thickness, the ratio of the major and minor axes of the ellipse and the thickness of the cylinders or plates. These parametric results may be used to predict critical flaw sizes for the initiation of the running crack. The initiation and propagation of axial through cracks in pressurized pipes was studied by using an elastic-plastic finite different shell code coupled with a one-dimensional thermal-hydraulic code which computed the leakage through the crack opening and the depressurization of the fluid in the pipe. The effects of large deflections and different fluid pressure profiles were investigated. The results showed that the crack opening shape is dependent upon the fracture criterion used and upon the average pressure on the crack flaps, but not upon the specific pressure profile. The consideration of large deflections changed the opening size of the crack and through the coupling with the pipe pressures, strongly affected the crack tip speed. However, for equal crack lengths, there was little difference between calculations made for large and small deflection

  12. Dynamical observations on the crack tip zone and stress corrosion of two-dimensional MoS2

    KAUST Repository

    Ly, Thuc Hue

    2017-01-18

    Whether and how fracture mechanics needs to be modified for small length scales and in systems of reduced dimensionality remains an open debate. Here, employing in situ transmission electron microscopy, atomic structures and dislocation dynamics in the crack tip zone of a propagating crack in two-dimensional (2D) monolayer MoS2 membrane are observed, and atom-to-atom displacement mapping is obtained. The electron beam is used to initiate the crack; during in situ observation of crack propagation the electron beam effect is minimized. The observed high-frequency emission of dislocations is beyond previous understanding of the fracture of brittle MoS2. Strain analysis reveals dislocation emission to be closely associated with the crack propagation path in nanoscale. The critical crack tip plastic zone size of nearly perfect 2D MoS2 is between 2 and 5 nm, although it can grow to 10 nm under corrosive conditions such as ultraviolet light exposure, showing enhanced dislocation activity via defect generation.

  13. FASTRAN II - FATIGUE CRACK GROWTH STRUCTURAL ANALYSIS (UNIX VERSION)

    Science.gov (United States)

    Newman, J. C.

    1994-01-01

    Predictions of fatigue crack growth behavior can be made with the Fatigue Crack Growth Structural Analysis (FASTRAN II) computer program. As cyclic loads are applied to a selected crack configuration with an initial crack size, FASTRAN II predicts crack growth as a function of cyclic load history until either a desired crack size is reached or failure occurs. FASTRAN II is based on plasticity-induced crack-closure behavior of cracks in metallic materials and accounts for load-interaction effects, such as retardation and acceleration, under variable-amplitude loading. The closure model is based on the Dugdale model with modifications to allow plastically deformed material to be left along the crack surfaces as the crack grows. Plane stress and plane strain conditions, as well as conditions between these two, can be simulated in FASTRAN II by using a constraint factor on tensile yielding at the crack front to approximately account for three-dimensional stress states. FASTRAN II contains seventeen predefined crack configurations (standard laboratory fatigue crack growth rate specimens and many common crack configurations found in structures); and the user can define one additional crack configuration. The baseline crack growth rate properties (effective stress-intensity factor against crack growth rate) may be given in either equation or tabular form. For three-dimensional crack configurations, such as surface cracks or corner cracks at holes or notches, the fatigue crack growth rate properties may be different in the crack depth and crack length directions. Final failure of the cracked structure can be modelled with fracture toughness properties using either linear-elastic fracture mechanics (brittle materials), a two-parameter fracture criterion (brittle to ductile materials), or plastic collapse (extremely ductile materials). The crack configurations in FASTRAN II can be subjected to either constant-amplitude, variable-amplitude or spectrum loading. The applied

  14. Investigations of mode I crack propagation in fibre-reinforced plastics with real time X-ray tests and simultaneous sound emission analysis

    International Nuclear Information System (INIS)

    Brunner, A.; Nordstrom, R.; Flueeler, P.

    1992-01-01

    The described investigation of crack formation and crack propagation in mode I (tensile stress) in fibre-reinforced plastic samples, especially uni-directional carbon fibre reinforced polyether-ether ketone (PEEK) has several aims. On the one hand, the phenomena of crack formation and crack propagation in these materials are to be studied, and on the other hand, the draft standards for these tests are to be checked. It was found that the combination of real time X-ray tests and simultaneous sound emission analysis is excellently suited for the basic examination of crack formation and crack propagation in DCB samples. With the aid of picture processing and analysis of the video representation, consistent crack lengths and resulting G IC values can be determined. (orig./RHM) [de

  15. Fatigue crack growth characteristics of a533 brade b glass i plate in an environment of high-temperature primary grade nuclear reactor water

    International Nuclear Information System (INIS)

    Mager, T.R.; Moon, D.M.; Landes, J.D.

    1976-01-01

    To characterize the effect of environment on crack growth rate properties of reactor pressure vessel materials, a program was initiated as part of the Heavy Section Steel Technology Program (HSST) to evaluate the effect of Pressurized Water Reactor (PWR) and Boiling Water Reactor (BWR) primary grade coolant environments. The experiments included such variables as frequency, temperature and R ratio. This paper describes the investigation and presents the results of a fracture mechanics evaluation of the fatigue crack growth rate tests of A533 Grade B Class 1 steel plate material in an environment of primary reactor grade water at 550 0 F (288 0 C). A compliance crack growth monitoring technique was utilized to measure the crack growth. The compliance crack length monitor uses a linear variable differential transformer (LVDT) to measure the specimen front face displacement which is converted to crack length by the appropriate compliance calibration curve. The crack growth rate tests were conducted on constant load universal fatigue machines, under sinusoidal tension to tension loading conditions. Tests showed an increase in growth rates at a frequency of 1 cpm over previous results obtained at frequencies of 60 cpm and higher. This increase, the general character of the crack growth rate versus the $DELTA$K curve, and the results from fractographic studies, all indicated that stress corrosion cracking might have occurred for this material and environment. However, a specimen loaded statically in a PWR environment showed no static load crack growth. 13 refs

  16. Ductile crack growth simulation from near crack tip dissipated energy

    International Nuclear Information System (INIS)

    Marie, S.; Chapuliot, S.

    2000-01-01

    A method to calculate ductile tearing in both small scale fracture mechanics specimens and cracked components is presented. This method is based on an estimation of the dissipated energy calculated near the crack tip. Firstly, the method is presented. It is shown that a characteristic parameter G fr can be obtained, relevant to the dissipated energy in the fracture process. The application of the method to the calculation of side grooved crack tip (CT) specimens of different sizes is examined. The value of G fr is identified by comparing the calculated and experimental load line displacement versus crack extension curve for the smallest CT specimen. With this identified value, it is possible to calculate the global behaviour of the largest specimen. The method is then applied to the calculation of a pipe containing a through-wall thickness crack subjected to a bending moment. This pipe is made of the same material as the CT specimens. It is shown that it is possible to simulate the global behaviour of the structure including the prediction of up to 90-mm crack extension. Local terms such as the equivalent stress or the crack tip opening angle are found to be constant during the crack extension process. This supports the view that G fr controls the fields in the vicinity near the crack tip. (orig.)

  17. Stress corrosion cracking behaviour of low alloy steels in high temperature water: Description and results from modelling

    International Nuclear Information System (INIS)

    Tirbonod, B.

    2001-01-01

    The initiation and growth of a crack by stress and corrosion in the low alloy steels used for the pressure vessels of Boiling Water Reactors may affect the availability and safety of the plant. This paper presents a new model for stress corrosion cracking of the low alloy steels in high temperature water. The model, based on observations, assumes the crack growth mechanism to be based on an anodic dissolution and cleavage. The main results deal with the position of the dissolution cell found at the crack tip, and with the identification of the parameters sensitive to crack growth, among which are the electrolyte composition and the cleavage length. The model is conservative, in qualitative agreement with measurements conducted at PSI, and may be extended to other metal-environment systems. (author)

  18. Polymerization stresses in low-shrinkage dental resin composites measured by crack analysis.

    Science.gov (United States)

    Yamamoto, Takatsugu; Kubota, Yu; Momoi, Yasuko; Ferracane, Jack L

    2012-09-01

    The objective of this study was to compare several dental restoratives currently advertised as low-shrinkage composites (Clearfil Majesty Posterior, Kalore, Reflexions XLS Dentin and Venus Diamond) with a microfill composite (Heliomolar) in terms of polymerization stress, polymerization shrinkage and elastic modulus. Cracks were made at several distances from the edge of a precision cavity in a soda-lime glass disk. The composites were placed into the cavity and lengths of the cracks were measured before and after light curing. Polymerization stresses generated in the glass at 2 and 10 min after the irradiation were calculated from the crack lengths and K(c) of the glass. Polymerization shrinkage and elastic modulus of the composites also were measured at 2 and 10 min after irradiation using a video-imaging device and a nanoindenter, respectively. The data were statistically analyzed by ANOVAs and Tukey's test (pelastic moduli of Clearfil Majesty Posterior and Reflexions XLS Dentin were greatest at 2 and 10 min, respectively. Among the four low-shrinkage composites, two demonstrated significantly reduced polymerization stress compared to Heliomolar, which has previously been shown in in vitro tests to generate low curing stress. Copyright © 2012 Academy of Dental Materials. Published by Elsevier Ltd. All rights reserved.

  19. On applicability of crack shape characterization rules for multiple in-plane surface cracks

    International Nuclear Information System (INIS)

    Kim, Jong Min; Choi, Suhn; Park, Keun Bae; Choi, Jae Boong; Huh, Nam Su

    2009-01-01

    The fracture mechanics assessment parameters, such as the elastic stress intensity factor and the elastic-plastic J-integral, for a surface crack can be significantly affected by adjacent cracks. Regarding such an interaction effect, the relative distance between adjacent cracks, crack aspect ratio and loading condition were known to be important factors for multiple cracks, which affects the fracture mechanics assessment parameters. Although several guidance (ASME Sec. XI, BS7910, British Energy R6 and API RP579) on a crack interaction effect (crack combination rule) have been proposed and used for assessing the interaction effect, each guidance provides different rules for combining multiple surface cracks into a single surface crack. Based on the systematic elastic and elastic-plastic finite element analyses, the present study investigated the acceptability of the crack combination rules provided in the existing guidance, and the relevant recommendations on a crack interaction for in-plane surface cracks in a plate were discussed. To quantify the interaction effect, the elastic stress intensity factor and elastic-plastic J-integral along the crack front were used. As for the loading condition, only axial tension was considered. As a result, BS7910 seems to provide the most relevant crack combination rule for in-plane dual surface cracks, whereas API RP579 provides the most conservative results. In particular, ASME Sec. XI still seems to have some room for a revision to shorten the critical distance between two adjacent cracks for a crack combination. The overall tendency of the elastic-plastic analyses results is identical to that of the elastic analyses results.

  20. The effect of crack blunting on the competition between dislocation nucleation and cleavage

    Science.gov (United States)

    Fischer, Lisa L.; Beltz, Glenn E.

    2001-03-01

    To better understand the ductile versus brittle fracture behavior of crystalline materials, attention should be directed towards physically realistic crack geometries. Currently, continuum models of ductile versus brittle behavior are typically based on the analysis of a pre-existing sharp crack in order to use analytical solutions for the stress fields around the crack tip. This paper examines the effects of crack blunting on the competition between dislocation nucleation and atomic decohesion using continuum methods. We accomplish this by assuming that the crack geometry is elliptical, which has the primary advantage that the stress fields are available in closed form. These stress field solutions are then used to calculate the thresholds for dislocation nucleation and atomic decohesion. A Peierls-type framework is used to obtain the thresholds for dislocation nucleation, in which the region of the slip plane ahead of the crack develops a distribution of slip discontinuity prior to nucleation. This slip distribution increases as the applied load is increased until an instability is reached and the governing integral equation can no longer be solved. These calculations are carried out for various crack tip geometries to ascertain the effects of crack tip blunting. The thresholds for atomic decohesion are calculated using a cohesive zone model, in which the region of the crack front develops a distribution of opening displacement prior to atomic decohesion. Again, loading of the elliptical crack tip eventually results in an instability, which marks the onset of crack advance. These calculations are carried out for various crack tip geometries. The results of these separate calculations are presented as the critical energy release rates versus the crack tip radius of curvature for a given crack length. The two threshold curves are compared simultaneously to determine which failure mode is energetically more likely at various crack tip curvatures. From these

  1. Effect of Surface Treatment on Enamel Cracks After Orthodontic Bracket Debonding: Er,Cr:YSGG Laser-Etching Versus Acid-Etching

    Science.gov (United States)

    Ghaffari, Hassanali; Mirhashemi, Amirhossein; Baherimoghadam, Tahereh; Azmi, Amir

    2017-01-01

    Objectives: This study sought to compare enamel cracks after orthodontic bracket debonding in the surfaces prepared with erbium, chromium: yttrium-scandium-galliumgarnet (Er,Cr:YSGG) laser and the conventional acid-etching technique. Materials and Methods: This in-vitro experimental study was conducted on 60 sound human premolars extracted for orthodontic purposes. The teeth were randomly divided into two groups (n=30). The teeth in group A were etched with 37% phosphoric acid gel, while the teeth in group B were subjected to Er,Cr:YSGG laser irradiation (gold handpiece, MZ8 tip, 50Hz, 4.5W, 60μs, 80% water and 60% air). Orthodontic brackets were bonded to the enamel surfaces and were then debonded in both groups. The samples were inspected under a stereomicroscope at ×38 magnification to assess the number and length of enamel cracks before bonding and after debonding. Independent-samples t-test was used to compare the frequency of enamel cracks in the two groups. Levene’s test was applied to assess the equality of variances. Results: No significant difference was noted in the frequency or length of enamel cracks between the two groups after debonding (P>0.05). Conclusions: Despite the same results of the frequency and length of enamel cracks in the two groups and by considering the side effects of acid-etching (demineralization and formation of white spot lesions), Er,Cr:YSGG laser may be used as an alternative to acid-etching for enamel surface preparation prior to bracket bonding. PMID:29296111

  2. Exploring How Weathering Related Stresses and Subcritical Crack Growth May Influence the Size of Sediment Produced From Different Rock Types.

    Science.gov (United States)

    Eppes, M. C.; Hallet, B.; Hancock, G. S.; Mackenzie-Helnwein, P.; Keanini, R.

    2016-12-01

    The formation and diminution of rock debris, sediment and soil at and near Earth's surface is driven in large part by in situ, non-transport related, rock cracking. Given the relatively low magnitude stresses that arise in surface and near-surface settings, this production and diminution of granular material is likely strongly influenced and/or driven by subcritical crack growth (Eppes et al., 2016), cracking that occurs under stress loading conditions much lower than a rock's strength as typically measured in the laboratory under rapid loading. Despite a relatively sound understanding of subcritical crack growth through engineering and geophysical studies, its geomorphic and sedimentologic implications have only been minimally explored. Here, based on existing studies, we formulate several hypotheses to predict how weathering-induced stresses combined with the subcritical crack growth properties of rock may influence sediment size distribution. For example, subcritical crack growth velocity (v) can be described by v = CKIn where KI is the mode I (simple opening mode) stress intensity factor, a function of tensile stress at the crack tip and crack length; C is a rock- and environment-dependent constant; and n is material constant, the subcritical crack growth index. Fracture length and spacing in rock is strongly dependent on n, where higher n values result in fewer, more distally spaced cracks (e.g. Olsen, 1993). Thus, coarser sediment might be expected from rocks with higher n values. Weathering-related stresses such as thermal stresses and mineral hydration, however, can disproportionally stress boundaries between minerals with contrasting thermal or chemical properties and orientation, resulting in granular disintegration. Thus, rocks with properties favorable to inducing these stresses might produce sediment whose size is reflective of its constituent grains. We begin to test these hypotheses through a detailed examination of crack and rock characteristics in

  3. Nonlinear dynamic modeling of a helicopter planetary gear train for carrier plate crack fault diagnosis

    Directory of Open Access Journals (Sweden)

    Fan Lei

    2016-06-01

    Full Text Available Planetary gear train plays a significant role in a helicopter operation and its health is of great importance for the flight safety of the helicopter. This paper investigates the effects of a planet carrier plate crack on the dynamic characteristics of a planetary gear train, and thus finds an effective method to diagnose crack fault. A dynamic model is developed to analyze the torsional vibration of a planetary gear train with a cracked planet carrier plate. The model takes into consideration nonlinear factors such as the time-varying meshing stiffness, gear backlash and viscous damping. Investigation of the deformation of the cracked carrier plate under static stress is performed in order to simulate the dynamic effects of the planet carrier crack on the angular displacement of carrier posts. Validation shows good accuracy of the developed dynamic model in predicting dynamic characteristics of a planetary gear train. Fault features extracted from predictions of the model reveal the correspondence between vibration characteristic and the conditions (length and position of a planet carrier crack clearly.

  4. Effect of error in crack length measurement on maximum load fracture toughness of Zr-2.5Nb pressure tube material

    International Nuclear Information System (INIS)

    Bind, A.K.; Sunil, Saurav; Singh, R.N.; Chakravartty, J.K.

    2016-03-01

    Recently it was found that maximum load toughness (J max ) for Zr-2.5Nb pressure tube material was practically unaffected by error in Δ a . To check the sensitivity of the J max to error in Δ a measurement, the J max was calculated assuming no crack growth up to the maximum load (P max ) for as received and hydrogen charged Zr-2.5Nb pressure tube material. For load up to the P max , the J values calculated assuming no crack growth (J NC ) were slightly higher than that calculated based on Δ a measured using DCPD technique (JDCPD). In general, error in the J calculation found to be increased exponentially with Δ a . The error in J max calculation was increased with an increase in Δ a and a decrease in J max . Based on deformation theory of J, an analytic criterion was developed to check the insensitivity of the J max to error in Δ a . There was very good linear relation was found between the J max calculated based on Δ a measured using DCPD technique and the J max calculated assuming no crack growth. This relation will be very useful to calculate J max without measuring the crack growth during fracture test especially for irradiated material. (author)

  5. Subsurface metals fatigue cracking without and with crack tip

    Directory of Open Access Journals (Sweden)

    Andrey Shanyavskiy

    2013-07-01

    Full Text Available Very-High-Cycle-Fatigue regime for metals was considered and mechanisms of the subsurface crack origination were introduced. In many metals first step of crack origination takes place with specific area formation because of material pressing and rotation that directed to transition in any volume to material ultra-high-plasticity with nano-structure appearing. Then by the border of the nano-structure takes place volume rotation and fracture surface creates with spherical particles which usually named Fine-Granular-Area. In another case there takes place First-Smooth-Facet occurring in area of origin due to whirls appearing by the one of the slip systems under discussed the same stress-state conditions. Around Fine-Granular-Area or First-Smooth-Facet there plastic zone appeared and, then, subsurface cracking develops by the same manner as for through cracks. In was discussed quantum-mechanical nature of fatigue crack growth in accordance with Yang’s modulus quantization for low level of deformations. New simply equation was considered for describing subsurface cracking in metals out of Fine-Granular-Area or Fist-Smooth-Facet.

  6. Crack resistance curves determination of tube cladding material

    Energy Technology Data Exchange (ETDEWEB)

    Bertsch, J. [Paul Scherrer Institut, CH-5232 Villigen PSI (Switzerland)]. E-mail: johannes.bertsch@psi.ch; Hoffelner, W. [Paul Scherrer Institut, CH-5232 Villigen PSI (Switzerland)

    2006-06-30

    Zirconium based alloys have been in use as fuel cladding material in light water reactors since many years. As claddings change their mechanical properties during service, it is essential for the assessment of mechanical integrity to provide parameters for potential rupture behaviour. Usually, fracture mechanics parameters like the fracture toughness K {sub IC} or, for high plastic strains, the J-integral based elastic-plastic fracture toughness J {sub IC} are employed. In claddings with a very small wall thickness the determination of toughness needs the extension of the J-concept beyond limits of standards. In the paper a new method based on the traditional J approach is presented. Crack resistance curves (J-R curves) were created for unirradiated thin walled Zircaloy-4 and aluminium cladding tube pieces at room temperature using the single sample method. The procedure of creating sharp fatigue starter cracks with respect to optical recording was optimized. It is shown that the chosen test method is appropriate for the determination of complete J-R curves including the values J {sub 0.2} (J at 0.2 mm crack length), J {sub m} (J corresponding to the maximum load) and the slope of the curve.

  7. Elastic-plastic analysis of local and integral straining behaviour in a cracked plate

    International Nuclear Information System (INIS)

    Grueter, L.; Ruettenauer, B.

    1982-01-01

    For components of the primary coolant system of the German LMFBR prototype reactor SNR-300, integrity against anticipated accidents (Bethe-Tait) has to be shown for a cracked structure. Within this programme a number of tests with cracked wide plate specimens yielding overall limit strains of approximately 15% have been run; finite element calculations have been infinated for the wide plate geometry. The paper discusses the straining behaviour of a cracked plate by considering the numerical simulation of structures strained up to such high levels. The stress-strain diagram of the weldment of the austenitic stainless steel X6 CrNi 18 at 450 0 C has been used. Plane strain and stress conditions have been prescribed. The original plate dimensions (t = thickness = 40 mm; h = height = 400 mm) have been used as well as a similar, but smaller plate of t = 8.8 mm width. The crack length is defined as 0.1 t. The results show that for a cracked plate under high plastic strain the near-crack-tip-field values still govern the structural mechanical behaviour. Concerning the absolute dimensions the effects known for elasticity retain their influence in the plastic regime; however, the crack location becomes more unimportant with increasing strain, i.e. the appropriate pure geometry factor tends to unity in the plastic regime. The center-crack, defined as 2a = 0.1 t, corresponds to an equivalent edge crack of depth a = 0.05 t in the elastic case. It can be shown that for high plastic strains this correspondence remains fully valid. (orig.)

  8. Nonlinear Local Bending Response and Bulging Factors for Longitudinal and Circumferential Cracks in Pressurized Cylindrical Shells

    Science.gov (United States)

    Young, Richard D.; Rose, Cheryl A.; Starnes, James H., Jr.

    2000-01-01

    Results of a geometrically nonlinear finite element parametric study to determine curvature correction factors or bulging factors that account for increased stresses due to curvature for longitudinal and circumferential cracks in unstiffened pressurized cylindrical shells are presented. Geometric parameters varied in the study include the shell radius, the shell wall thickness, and the crack length. The major results are presented in the form of contour plots of the bulging factor as a function of two nondimensional parameters: the shell curvature parameter, lambda, which is a function of the shell geometry, Poisson's ratio, and the crack length; and a loading parameter, eta, which is a function of the shell geometry, material properties, and the applied internal pressure. These plots identify the ranges of the shell curvature and loading parameters for which the effects of geometric nonlinearity are significant. Simple empirical expressions for the bulging factor are then derived from the numerical results and shown to predict accurately the nonlinear response of shells with longitudinal and circumferential cracks. The numerical results are also compared with analytical solutions based on linear shallow shell theory for thin shells, and with some other semi-empirical solutions from the literature, and limitations on the use of these other expressions are suggested.

  9. Effects of δ-hydride precipitation at a crack tip on crack propagation in delayed hydride cracking of Zircaloy-2

    Energy Technology Data Exchange (ETDEWEB)

    Kubo, T., E-mail: kubo@nfd.co.jp [Nippon Nuclear Fuel Development Co., Ltd., 2163 Narita-cho, Oarai-machi, Ibaraki 311-1313 (Japan); Kobayashi, Y. [M.O.X. Co., Ltd., 1828-520 Hirasu-cho, Mito, Ibaraki 311-0853 (Japan)

    2013-08-15

    Highlights: • Steady state crack velocity of delayed hydride cracking in Zircaloy-2 was analyzed. • A large stress peak is induced at an end of hydride by volume expansion of hydride. • Hydrogen diffuses to the stress peak, thereby accelerating steady hydride growth. • Crack velocity was estimated from the calculated hydrogen flux into the stress peak. • There was good agreement between calculation results and experimental data. -- Abstract: Delayed hydride cracking (DHC) of Zircaloy-2 is one possible mechanism for the failure of boiling water reactor fuel rods in ramp tests at high burnup. Analyses were made for hydrogen diffusion around a crack tip to estimate the crack velocity of DHC in zirconium alloys, placing importance on effects of precipitation of δ-hydride. The stress distribution around the crack tip is significantly altered by precipitation of hydride, which was strictly analyzed using a finite element computer code. Then, stress-driven hydrogen diffusion under the altered stress distribution was analyzed by a differential method. Overlapping of external stress and hydride precipitation at a crack tip induces two stress peaks; one at a crack tip and the other at the front end of the hydride precipitate. Since the latter is larger than the former, more hydrogen diffuses to the front end of the hydride precipitate, thereby accelerating hydride growth compared with that in the absence of the hydride. These results indicated that, after hydride was formed in front of the crack tip, it grew almost steadily accompanying the interaction of hydrogen diffusion, hydride growth and the stress alteration by hydride precipitation. Finally, crack velocity was estimated from the calculated hydrogen flux into the crack tip as a function of temperature, stress intensity factor and material strength. There was qualitatively good agreement between calculation results and experimental data.

  10. Crack retardation by load reduction during fatigue crack propagation

    International Nuclear Information System (INIS)

    Kim, Hyun Soo; Nam, Ki Woo; Ahn, Seok Hwan; Do, Jae Yoon

    2003-01-01

    Fracture life and crack retardation behavior were examined experimentally using CT specimens of aluminum alloy 5083. Crack retardation life and fracture life were a wide difference between 0.8 and 0.6 in proportion to ratio of load reduction. The wheeler model retardation parameter was used successfully to predict crack growth behavior. By using a crack propagation rule, prediction of fracture life can be evaluated quantitatively. A statistical approach based on Weibull distribution was applied to the test data to evaluate the dispersion in the retardation life and fracture life by the change of load reduction

  11. Modelling of stress corrosion cracking in zirconium alloys

    International Nuclear Information System (INIS)

    Fandeur, O.; Rouillon, L.; Pilvin, P.; Jacques, P.; Rebeyrolle, V.

    2001-01-01

    During normal and incidental operating conditions, PWR power plants must comply with the first safety requirement, which is to ensure that the cladding wall is sound. Indeed some severe power transients potentially induce Stress Corrosion Cracking (SCC) of the zirconium alloy clad, due to strong Pellet Cladding Interaction (PCI). Since, at present, the prevention of this risk has some consequences on the French reactors manoeuvrability, a better understanding and forecast of the clad damage related to SCC/PCI is needed. With this aim, power ramp tests are performed in experimental reactors to assess the fuel rod behaviour and evaluate PCI failure risks. To study in detail SCC mechanisms, additional laboratory experiments are carried out on non-irradiated and irradiated cladding tubes. Numerical simulations of these tests have been developed aiming, on the one hand, to evaluate mechanical state variables and, on the other hand, to study consistent mechanical parameters for describing stress corrosion clad failure. The main result of this simulation is the determination of the validity ranges of the stress intensity factor, which is frequently used to model SCC. This parameter appears to be valid only at the onset of crack growth, when crack length remains short. In addition, the role of plastic strain rate and plastic strain as controlling parameters of the SCC process has been analysed in detail using the above mechanical description of the crack tip mechanical fields. Finally, the numerical determination of the first-order parameter(s) in the crack propagation rate law is completed by the development of laboratory tests focused on these parameters. These tests aim to support experimentally the results of the FE simulation. (author)

  12. Constitutive equations for cracked reinforced concrete based on a refined model

    International Nuclear Information System (INIS)

    Geistefeldt, H.

    1977-01-01

    In this paper a refined nonlinear three-dimensional mechanical model for reinforced concrete is presented which can include the effects, depending on the given state of stress. The model is composed of three model-elements: component u-uncracked reinforced concrete with perfect bond (stiffness equal to the sum of the stiffnesses of concrete and reinforcement), component r-reinforcement free in surrounding concrete (reinforcement and concrete are having equal normal strains in noncracked directions and equal shear strains), component c-crack-part (shear stiffnesses in cracks is equal to the sum of shear stiffnesses of the reinforcement mesh, interface shear transfer and dowel action in cracks). The stress tensor of all components is equal to the global stress tensor. The strains are different from component to component corresponding to the local strain distribution in cracked reinforced concrete. For example the uniaxial behavior of reinforced concrete is modelled out of three springs k(u), k(r) and k(c) in series each having variable length l(u), l(r) or l(c). The uncracked structure is represented by k(u) only, l(r) and l(c) are zero. After cracking l(r) and l(c) are growing with the tensile load. When concrete tension stiffness between cracks has diminished, l(u) has reached the zero-value. The stress-dependent weights of the components in the model are derived from uniaxial theory and uniaxial test results

  13. Crack growth prediction method considering interaction between multiple cracks. Growth of surface cracks of dissimilar size under cyclic tensile and bending load

    International Nuclear Information System (INIS)

    Kamaya, Masayuki; Miyokawa, Eiichi; Kikuchi, Masanori

    2011-01-01

    When multiple cracks approach one another, the stress intensity factor is likely to change due to the interaction of the stress field. This causes change in growth rate and shape of cracks. In particular, when cracks are in parallel position to the loading direction, the shape of cracks becomes non-planar. In this study, the complex growth of interacting cracks is evaluated by using the S-Version finite element method, in which local detailed finite element mesh (local mesh) is superposed on coarse finite element model (global mesh) representing the global structure. In order to investigate the effect of interaction on the growth behavior, two parallel surface cracks are subjected to cyclic tensile or bending load. It is shown that the smaller crack is shielded by larger crack due to the interaction and stops growing when the difference in size of two cracks is significant. Based on simulations of various conditions, a procedure and criteria for evaluating crack growth for fitness-for-service assessment is proposed. According to the procedure, the interaction is not necessary to be considered in the crack growth prediction when the difference in size of two cracks exceeds the criterion. (author)

  14. Study of optical non-linear properties of a constant total effective length multiple quantum wells system

    International Nuclear Information System (INIS)

    Solaimani, M.; Morteza, Izadifard; Arabshahi, H.; Reza, Sarkardehi Mohammad

    2013-01-01

    In this work, we have studied the effect of the number of the wells, in a multiple quantum wells structure with constant total effective length, on the optical properties of multiple quantum wells like the absorption coefficient and the refractive index by means of compact density matrix approach. GaAs/Al x Ga (1−x) As multiple quantum wells systems was selected as an example. Besides, the effect of varying number of wells on the subband energies, wave functions, number of bound states, and the Fermi energy have been also investigated. Our calculation revealed that the number of wells in a multiple quantum well is a criterion with which we can control the amount of nonlinearity. This study showed that for the third order refractive index change there is two regimes of variations and the critical well number was six. In our calculations, we have used the same wells and barrier thicknesses to construct the multiple quantum wells system. - Highlights: ► OptiOptical Non-Linear. ► Total Effective Length. ► Multiple Quantum Wells System - genetic algorithm ► Schrödinger equation solution. ► Nanostructure.

  15. Estimation of Fatigue Crack Growth Behavior of Cracked Specimen Under Mixed-mode Loads

    International Nuclear Information System (INIS)

    Han, Jeong Woo; Woo, Eun Taek; Han, Seung Ho

    2015-01-01

    To estimate the fatigue crack propagation behavior of compact tension shear (CTS) specimen under mixed-mode loads, crack path prediction theories and Tanaka’s equation were applied. The stress intensity factor at a newly created crack tip was calculated using a finite element method via ANSYS, and the crack path and crack increment were then obtained from the crack path prediction theories, Tanaka’s equation, and the Paris’ equation, which were preprogrammed in Microsoft Excel. A new method called the finite element crack tip updating method (FECTUM) was developed. In this method, the finite element method and Microsoft Excel are used to calculate the stress intensity factors and the crack path, respectively, at the crack tip per each crack increment. The developed FECTUM was applied to simulate the fatigue crack propagation of a single-edge notched bending (SENB) specimen under eccentric three-point bending loads. The results showed that the number of cycles to failure of the specimen obtained experimentally and numerically were in good agreement within an error range of less than 3%

  16. Estimation of Fatigue Crack Growth Behavior of Cracked Specimen Under Mixed-mode Loads

    Energy Technology Data Exchange (ETDEWEB)

    Han, Jeong Woo [KIMM, Daejeon (Korea, Republic of); Woo, Eun Taek; Han, Seung Ho [Dong-A University, Busan (Korea, Republic of)

    2015-07-15

    To estimate the fatigue crack propagation behavior of compact tension shear (CTS) specimen under mixed-mode loads, crack path prediction theories and Tanaka’s equation were applied. The stress intensity factor at a newly created crack tip was calculated using a finite element method via ANSYS, and the crack path and crack increment were then obtained from the crack path prediction theories, Tanaka’s equation, and the Paris’ equation, which were preprogrammed in Microsoft Excel. A new method called the finite element crack tip updating method (FECTUM) was developed. In this method, the finite element method and Microsoft Excel are used to calculate the stress intensity factors and the crack path, respectively, at the crack tip per each crack increment. The developed FECTUM was applied to simulate the fatigue crack propagation of a single-edge notched bending (SENB) specimen under eccentric three-point bending loads. The results showed that the number of cycles to failure of the specimen obtained experimentally and numerically were in good agreement within an error range of less than 3%.

  17. Evaluation of enamel micro-cracks characteristics after removal of metal brackets in adult patients.

    Science.gov (United States)

    Dumbryte, Irma; Linkeviciene, Laura; Malinauskas, Mangirdas; Linkevicius, Tomas; Peciuliene, Vytaute; Tikuisis, Kristupas

    2013-06-01

    The purpose of this study was to evaluate and compare enamel micro-crack characteristics of adult patients before and after removal of metal brackets. After the examination with scanning electron microscopy (SEM), 45 extracted human teeth were divided into three groups of equal size: group 1, the teeth having enamel micro-cracks, group 2, the teeth without initial enamel micro-cracks, and group 3, control group to study the effect of dehydration on existing micro-cracks or formation of new ones. For all the teeth in groups 1 and 2, the same bonding and debonding procedures of metal brackets were conducted. The length and width of the longest enamel micro-crack were measured for all the teeth before and after removal of metal brackets. The changes in the location of the micro-cracks were also evaluated. In group 3, teeth were subjected to the same analysis but not bonded. The mean overall width of micro-cracks after removal of metal brackets was 3.82 μm greater than before bonding procedure (P cracks in first zone (cervical third) and third zone (occlusal third) after debonding procedure (P enamel micro-cracks were found in 6 of 15 (40 per cent) examined teeth. Greatest changes in the width of enamel micro-cracks after debonding procedure appear in the cervical third of the tooth. On the basis of this result, the dentist must pay extra care and attention to this specific area of enamel during removal of metal brackets in adult patients.

  18. Evaluation of crack interaction effect for in-plane surface cracks using elastic finite element analyses

    International Nuclear Information System (INIS)

    Huh, Nam Su; Choi, Suhn; Park, Keun Bae; Kim, Jong Min; Choi, Jae Boong; Kim, Young Jin

    2008-01-01

    The crack-tip stress fields and fracture mechanics assessment parameters, such as the elastic stress intensity factor and the elastic-plastic J-integral, for a surface crack can be significantly affected by adjacent cracks. Such a crack interaction effect due to multiple cracks can magnify the fracture mechanics assessment parameters. There are many factors to be considered, for instance the relative distance between adjacent cracks, crack shape and loading condition, to quantify a crack interaction effect on the fracture mechanics assessment parameters. Thus, the current guidance on a crack interaction effect (crack combination rule), including ASME Sec. XI, BS7910, British Energy R6 and API RP579, provide different rules for combining multiple surface cracks into a single surface crack. The present paper investigates a crack interaction effect by evaluating the elastic stress intensity factor of adjacent surface cracks in a plate along the crack front through detailed 3-dimensional elastic finite element analyses. The effects of the geometric parameters, the relative distance between cracks and the crack shape, on the stress intensity factor are systematically investigated. As for the loading condition, only axial tension is considered. Based on the elastic finite element results, the acceptability of the crack combination rules provided in the existing guidance was investigated, and the relevant recommendations on a crack interaction for in-plane surface cracks in a plate were discussed

  19. Finite Element Limit Pressures for Circumferential Through-Wall Cracks in the Interface between Elbow and Pipe

    International Nuclear Information System (INIS)

    Jang, Yoon-Young; Han, Tae-Song; Huh, Nam-Su; Jeong, Jae-Uk

    2014-01-01

    Among integrity assessment method based on a fracture mechanics concept for piping system, a limit load method is one of the important way to predict a maximum load carrying capacity in the materials with high ductility in the sense that it is used to either assess directly structural integrity of pipe based on fully plastic fracture mechanics or calculate elasticplastic fracture mechanics parameters based on reference stress concept. In nuclear power plants, piping system often involves elbows welded to straight pipe. Since welded regions are vulnerable to cracking, it is important to predict an accurate limit load for pipes with a crack in the interface between elbows and attached pipes. However, although extensive works have been made for developing limit analysis methods for cracked pipes, they were mainly for straight pipes. Recently, limit moment solutions for elbow that is attached to straight pipe with a circumferential through-wall crack(TWC) in the interface were proposed, whereas limit pressure for this geometry is not suggested yet. In this context, plastic limit pressures of circumferential TWCs between elbow and straight pipe were calculated in the present study considering geometric parameters such as an elbow curvature, a pipe size and a crack length. In the present study, the FE plastic limit analyses for circumferential TWC in the interface between elbow and pipe under internal pressure were conducted based on elastic perfectly plastic assumption. Based on the present FE results, it is found that plastic limit pressures of straight pipes with circumferential TWC are not appropriate for predicting plastic limit pressures of circumferential TWC in the interface between elbow and pipe for shorter crack length

  20. Evaluation of the a.c. potential drop method to determine J-crack resistance curves for a pressure vessel steel

    International Nuclear Information System (INIS)

    Gibson, G.P.

    1989-01-01

    An evaluation has been carried out of the a.c. potential drop technique for determining J-crack growth resistance curves for a pressure vessel steel. The technique involves passing an alternating current through the specimen and relating the changes in the potential drop across the crack mouth to changes in crack length occuring during the test. The factors investigated were the current and voltage probe positions, the a.c. frequency and the test temperature. In addition, by altering the heat treatment of the material, J-crack resistance curves were obtained under both contained and non-contained yielding conditions. In all situations, accurate J-R curves could be determined. (author)

  1. Deterministic and probabilistic crack growth analysis for the JRC Ispra 1/5 scale pressure vessel n0 R2

    International Nuclear Information System (INIS)

    Bruckner-Foit, A.; Munz, D.

    1989-10-01

    A deterministic and a probabilistic crack growth analysis is presented for the major defects found in the welds during ultrasonic pre-service inspection. The deterministic analysis includes first a determination of the number of load cycles until crack initiation, then a cycle-by-cycle calculation of the growth of the embedded elliptical cracks, followed by an evaluation of the growth of the semi-elliptical surface crack formed after the crack considered has broken through the wall and, finally, a determination of the critical crack size and shape. In the probabilistic analysis, a Monte-Carlo simulation is performed with a sample of cracks where the statistical distributions of the crack dimensions describe the uncertainty in sizing of the ultrasonic inspection. The distributions of crack depth, crack length and location are evaluated as a function of the number of load cycles. In the simulation, the fracture mechanics model of the deterministic analysis is employed for each random crack. The results of the deterministic and probabilistic crack growth analysis are compared with the results of the second in-service inspection where stable extension of some of the cracks had been observed. It is found that the prediction and the experiment agree only with a probability of the order of 5% or less

  2. Experimental analysis of crack evolution in concrete by the acoustic emission technique

    Directory of Open Access Journals (Sweden)

    J. Saliba

    2015-10-01

    Full Text Available The fracture process zone (FPZ was investigated on unnotched and notched beams with different notch depths. Three point bending tests were realized on plain concrete under crack mouth opening displacement (CMOD control. Crack growth was monitored by applying the acoustic emission (AE technique. In order to improve our understanding of the FPZ, the width and length of the FPZ were followed based on the AE source locations maps and several AE parameters were studied during the entire loading process. The bvalue analysis, defined as the log-linear slope of the frequency-magnitude distribution of acoustic emissions, was also carried out to describe quantitatively the influence of the relative notch depth on the fracture process. The results show that the number of AE hits increased with the decrease of the relative notch depth and an important AE energy dissipation was observed at the crack initiation in unnotched beams. In addition, the relative notch depth influenced the AE characteristics, the process of crack propagation, and the brittleness of concrete.

  3. Leak-before-break assessment of RBMK-1500 fuel channel in case of delayed hydride cracking

    International Nuclear Information System (INIS)

    Klimasauskas, A.; Grybenas, A.; Makarevicius, V.; Nedzinskas, L.; Levinskas, R.; Kiselev, V.

    2003-01-01

    One of the factors determining remaining lifetime of Zr-2.5% Nb fuel channel (FC) is the amount of hydrogen dissolved during corrosion process. When the concentration of hydrogen exceeds the terminal solid solubility limit zirconium hydrides are precipitated. As a result form necessary conditions for delayed hydride cracking (DHC). Data from the RBMK-1500 fuel channel tubes (removed from service) shows that hydrogen in some cases distributes unevenly and hydrogen concentration can differ several times between individual FC tubes or separate zones of the same tube and possibly, can reach dangerous levels in the future. Consequently, lacking statistical research data, it is difficult to forecast increase of hydrogen concentration and formation of DHC. So it is important to verify if under the most unfavorable situation leak before break condition will be satisfied in the case of DHC. To estimate possible DHC rates in RBMK 1500 FC pressure tubes experiments were done in the following order: hydriding of the Zr-2.5Nb pressure tube material to the required hydrogen concentration; hydrogen analysis; machining of specimens, fatigue crack formation in the axial direction, DHC testing; average crack length measurement and DHC velocity calculation. During the tests in average DHC values were determined at 283, 250 and 144 degC (with hydrogen concentrations correspondingly 76, 54 and 27 ppm). The fracture resistance dependence from hydrogen concentration was measured at 20 degC. To calculate leak through the postulated flaw, statistical distribution of DHC surface irregularity was determined. Leak before break analysis was carried out according to requirements of RBMK 1500 regulatory documents. J integral and crack opening were calculated using finite element method. Loading of the FC was determined using RELAP5 code. Critical crack length was calculated using R6 and J-integral methods. Coolant flow rate through the postulated crack was estimated using SQUIRT software

  4. Crack-opening area calculations for circumferential through-wall pipe cracks

    Energy Technology Data Exchange (ETDEWEB)

    Kishida, K.; Zahoor, A.

    1988-08-01

    This report describes the estimation schemes for crack opening displacement (COD) of a circumferential through-wall crack, then compares the COD predictions with pipe experimental data. Accurate predictions for COD are required to reliably predict the leak rate through a crack in leak-before-break applications.

  5. Crack-opening area calculations for circumferential through-wall pipe cracks

    International Nuclear Information System (INIS)

    Kishida, K.; Zahoor, A.

    1988-08-01

    This report describes the estimation schemes for crack opening displacement (COD) of a circumferential through-wall crack, then compares the COD predictions with pipe experimental data. Accurate predictions for COD are required to reliably predict the leak rate through a crack in leak-before-break applications

  6. Crack propagation and acoustic emission behavior of silver-added Dy123 bulk superconductor

    International Nuclear Information System (INIS)

    Yoneda, K.; Ye, J.

    2006-01-01

    The relationship between the crack propagation process and acoustic emission (AE) signals was investigated in 3-point bending tests in which stress loading was applied parallel to the c-axis of U-notched specimens cut from Dy123 bulk superconductors with and without the addition of silver (Ag). The average bending stress of the specimens containing 10 mass% of Ag was approximately 20% higher than that of the specimens without the addition of Ag; the total AE energy of the former specimens was approximately fourfold greater than that of the latter specimens. However, cracks initiated in all of the specimens at a bending stress level of around 25 MPa, regardless of the presence or absence of Ag. An analysis of the amplitude distribution revealed that the failure mode was matrix failure in both types of specimens. Cracks in the low-strength specimens without Ag propagated between gas holes or along cleavage planes, and the AE event count and total AE energy were low. By contrast, the high-strength Ag-added specimens had fewer gas holes and cleavage cracks on account of their improved microstructure. In these samples, crack propagation orthogonal to the cleavage planes caused Ag particles to separate from the matrix and induced cleavage cracks. The addition of Ag presumably had the effect of inhibiting crack propagation, with the result that the AE event count and AE energy increased. The results of this study indicate that failure phenomena can be interpreted by evaluating the amplitude distribution, AE event count and total AE energy. This suggests that the AE method is also applicable to evaluations of bulk superconductors

  7. Experimental Study on Wing Crack Behaviours in Dynamic-Static Superimposed Stress Field Using Caustics and High-Speed Photography

    Directory of Open Access Journals (Sweden)

    L.Y. Yang

    2014-07-01

    Full Text Available During the drill-and-blast progress in rock tunnel excavation of great deep mine, rock fracture is evaluated by both blasting load and pre-exiting earth stress (pre-compression. Many pre-existing flaws in the rock mass, like micro-crack, also seriously affect the rock fracture pattern. Under blasting load with pre-compression, micro-cracks initiate, propagate and grow to be wing cracks. With an autonomous design of static-dynamic loading system, dynamic and static loads were applied on some PMMA plate specimen with pre-existing crack, and the behaviour of the wing crack was tested by caustics corroding with a high-speed photography. Four programs with different static loading modes that generate different pre-compression fields were executed, and the length, velocity of the blasting wing crack and dynamic stress intensity factor (SIF at the wing crack tip were analyzed and discussed. It is found that the behaviour of blasting-induced wing crack is affected obviously by blasting and pre-compression. And pre-compression, which is vertical to the direction of the wing crack propagation, hinders the crack propagation. Furthermore, the boundary constraint condition plays an important role on the behaviour of blasting induced crack during the experiment.

  8. Automatic concrete cracks detection and mapping of terrestrial laser scan data

    Directory of Open Access Journals (Sweden)

    Mostafa Rabah

    2013-12-01

    The current paper submits a method for automatic concrete cracks detection and mapping from the data that was obtained during laser scanning survey. The method of cracks detection and mapping is achieved by three steps, namely the step of shading correction in the original image, step of crack detection and finally step of crack mapping and processing steps. The detected crack is defined in a pixel coordinate system. To remap the crack into the referred coordinate system, a reverse engineering is used. This is achieved by a hybrid concept of terrestrial laser-scanner point clouds and the corresponding camera image, i.e. a conversion from the pixel coordinate system to the terrestrial laser-scanner or global coordinate system. The results of the experiment show that the mean differences between terrestrial laser scan and the total station are about 30.5, 16.4 and 14.3 mms in x, y and z direction, respectively.

  9. Crack embryo formation before crack initiation and growth in high temperature water

    International Nuclear Information System (INIS)

    Arioka, Koji; Yamada, Takuyo; Terachi, Takumi; Miyamoto, Tomoki

    2008-01-01

    Crack growth measurements were performed in high temperature water and in air to examine the role of creep on IGSCC growth using cold rolled non-sensitized Type316(UNS S31600), TT690 alloy, MA600 alloy, and Carbon steel (STPT42). In addition, crack initiation tests were performed also in high temperature water and in air using specially designed CT specimen. The obtained major results are as follows: (1) TT690 did crack in intergranularly in hydrogenated high temperature water if material is cold worked in heavily. (2) Cold worked carbon steel also cracked in intergranularly in dearated high temperature water. (3) Intergranular crack growth was recognized on cold worked 316, TT690, MA600, and carbon steel even in air which might be crack embryo of IGSCC. (4) Simple Arrhenius type temperature dependence was observed on IGSCC in high temperature water and creep crack growth in air. This suggested that intergranular crack growth rate was determined by some thermal activated reaction. (5) Vacancy condensation was recognized at just ahead of the crack tips of IGSCC and creep crack of cold worked steel. This showed that IGSCC and creep crack growth was controlled by same mechanism. (6) Clear evidence of vacancies condensation was recognized at just beneath the surface before crack initiation. This proved that crack did initiate as the result of diffusion of vacancies in the solid. And the incubation time seems to be controlled by the required time for the condensation of vacancies to the stress concentrated zone. (7) Diffusion of subsituational atoms was also driven by stress gradient. This is the important knowledge to evaluate the SCC initiation after long term operation in LWR's. Based on the observed results, IGSCC initiation and growth mechanism were proposed considering the diffusion process of cold worked induced vacancies. (author)

  10. Microstructural modelling of creep crack growth from a blunted crack

    NARCIS (Netherlands)

    Onck, P.R.; Giessen, E. van der

    1998-01-01

    The effect of crack tip blunting on the initial stages of creep crack growth is investigated by means of a planar microstructural model in which grains are represented discretely. The actual linking-up process of discrete microcracks with the macroscopic crack is simulated, with full account of the

  11. Crack-tip chemistry modeling of stage I stress corrosion cracking

    International Nuclear Information System (INIS)

    Jones, R.H.; Simonen, E.P.

    1991-10-01

    Stage I stress corrosion cracking usually exhibits a very strong K dependence with Paris law exponents of up to 30. 2 Model calculations indicate that the crack velocity in this regime is controlled by transport through a salt film and that the K dependence results from crack opening controlled salt film dissolution. An ionic transport model that accounts for both electromigration through the resistive salt film and Fickian diffusion through the aqueous solution was used for these predictions. Predicted crack growth rates are in excellent agreement with measured values for Ni with P segregated to the grain boundaries and tested in IN H 2 SO 4 at +900 mV. This salt film dissolution may be applicable to stage I cracking of other materials

  12. Evaluation of plastic collapse behavior for multiple cracked structures

    International Nuclear Information System (INIS)

    Moon, Seong In; Chang, Yoon Suk; Kim, Young Jin; Lee, Jin Ho; Song, Myung Ho; Choi, Young Hwan; Hwang, Seong Sik

    2004-01-01

    Until now, the 40% of wall thickness criterion, which is generally used for the plugging of steam generator tubes, has been applied only to a single cracked geometry. In the previous study by the authors, a total number of 9 local failure prediction models were introduced to estimate the coalescence load of two collinear through-wall cracks and, then, the reaction force model and plastic zone contact model were selected as the optimum ones. The objective of this study is to estimate the coalescence load of two collinear through-wall cracks in steam generator tube by using the optimum local failure prediction models. In order to investigate the applicability of the optimum local failure prediction models, a series of plastic collapse tests and corresponding finite element analyses for two collinear through-wall cracks in steam generator tube were carried out. Thereby, the applicability of the optimum local failure prediction models was verified and, finally, a coalescence evaluation diagram which can be used to determine whether the adjacent cracks detected by NDE coalesce or not has been developed

  13. Studies on the behavior of part-through circumferential crack at intrados in elbows under in-plane bending moment

    International Nuclear Information System (INIS)

    Srivastava, A.; Prabhakaran, K.M.; Ghosh, A.K.

    2011-01-01

    Highlights: → Behavior of cracked elbows with part-through crack at intrados under bending moment is studied. → Some part of crack always opens and some part gets closed irrespective of mode of applied moment. → Fraction of the crack that opens basically decides the weakening effect of the cracked elbow. → Results will be useful for fracture studies and limit load estimation especially for LBB. - Abstract: This paper presents the behavior of part-through circumferential crack at intrados in elbows under in-plane bending moment. This is based on detailed non-linear (both material and geometric) finite element analysis performed on various sizes of elbows (generally used in piping industry), having different crack sizes. It is observed that some part of the crack always opens and some part gets closed irrespective of the mode of applied bending moment (opening/closing). The fraction of the crack that opens basically decides the weakening effect of the cracked elbow. It is observed that there is a threshold value of crack length and crack depth, before which no crack opening is observed under opening mode. Also as elbow becomes thinner, the threshold value of above two parameters increases. Quite interestingly, the part of crack which closes in opening mode opens under closing mode. The above mentioned study on the behavior of crack will be useful for fracture studies and limit load estimation especially when leak before break concept is to be employed.

  14. Fatigue crack growth from a cracked elastic particle into a ductile matrix

    NARCIS (Netherlands)

    Groh, S.; Olarnrithinun, S.; Curtin, W. A.; Needleman, A.; Deshpande, V. S.; Van der Giessen, E.

    2008-01-01

    The monotonic and cyclic crack growth rate of cracks is strongly influenced by the microstructure. Here, the growth of cracks emanating from pre-cracked micron-scale elastic particles and growing into single crystals is investigated, with a focus on the effects of (i) plastic confinement due to the

  15. FASTRAN II - FATIGUE CRACK GROWTH STRUCTURAL ANALYSIS (IBM PC VERSION)

    Science.gov (United States)

    Newman, J. C.

    1994-01-01

    Predictions of fatigue crack growth behavior can be made with the Fatigue Crack Growth Structural Analysis (FASTRAN II) computer program. As cyclic loads are applied to a selected crack configuration with an initial crack size, FASTRAN II predicts crack growth as a function of cyclic load history until either a desired crack size is reached or failure occurs. FASTRAN II is based on plasticity-induced crack-closure behavior of cracks in metallic materials and accounts for load-interaction effects, such as retardation and acceleration, under variable-amplitude loading. The closure model is based on the Dugdale model with modifications to allow plastically deformed material to be left along the crack surfaces as the crack grows. Plane stress and plane strain conditions, as well as conditions between these two, can be simulated in FASTRAN II by using a constraint factor on tensile yielding at the crack front to approximately account for three-dimensional stress states. FASTRAN II contains seventeen predefined crack configurations (standard laboratory fatigue crack growth rate specimens and many common crack configurations found in structures); and the user can define one additional crack configuration. The baseline crack growth rate properties (effective stress-intensity factor against crack growth rate) may be given in either equation or tabular form. For three-dimensional crack configurations, such as surface cracks or corner cracks at holes or notches, the fatigue crack growth rate properties may be different in the crack depth and crack length directions. Final failure of the cracked structure can be modelled with fracture toughness properties using either linear-elastic fracture mechanics (brittle materials), a two-parameter fracture criterion (brittle to ductile materials), or plastic collapse (extremely ductile materials). The crack configurations in FASTRAN II can be subjected to either constant-amplitude, variable-amplitude or spectrum loading. The applied

  16. Crack Characterisation for In-service Inspection Planning - An Update

    Energy Technology Data Exchange (ETDEWEB)

    Waale, Jan [lnspecta Technology AB, Stockholm (Sweden)

    2006-05-15

    , TGSCC is branched both in surface and through thickness direction. The crack orientation shows a random distribution and the number of cracks is large. The crack surface roughness show low values and the crack width is typically medium range compared with the other groups. A large number of randomly oriented cracks are typical for thermal fatigue. However, single or few cracks with similar orientation occur. In the through thickness direction straight, non-branched cracking oriented in right angle to the surface is most common. The crack surface roughness is of medium range and larger than for mechanical fatigue. Typically straight, single cracking oriented parallel with stress raisers is common for mechanical fatigue. In the through thickness direction most cracks are straight, non branched and oriented in right angle to the surface. The crack surface roughness is the smallest and the correlation length the highest of all groups. Solidification cracks occur equally frequent parallel as well as transversal to the weld. A large number of cracks are common. In the through thickness direction the cracks seldom show branching and is most often oriented close to 90 deg to the surface. The crack surface roughness is in the medium range and far below the one for IDSCC, which was not expected.

  17. Crack Characterisation for In-service Inspection Planning - An Update

    International Nuclear Information System (INIS)

    Waale, Jan

    2006-05-01

    , TGSCC is branched both in surface and through thickness direction. The crack orientation shows a random distribution and the number of cracks is large. The crack surface roughness show low values and the crack width is typically medium range compared with the other groups. A large number of randomly oriented cracks are typical for thermal fatigue. However, single or few cracks with similar orientation occur. In the through thickness direction straight, non-branched cracking oriented in right angle to the surface is most common. The crack surface roughness is of medium range and larger than for mechanical fatigue. Typically straight, single cracking oriented parallel with stress raisers is common for mechanical fatigue. In the through thickness direction most cracks are straight, non branched and oriented in right angle to the surface. The crack surface roughness is the smallest and the correlation length the highest of all groups. Solidification cracks occur equally frequent parallel as well as transversal to the weld. A large number of cracks are common. In the through thickness direction the cracks seldom show branching and is most often oriented close to 90 deg to the surface. The crack surface roughness is in the medium range and far below the one for IDSCC, which was not expected

  18. Recent evaluations of crack-opening-area in circumferentially cracked pipes

    Energy Technology Data Exchange (ETDEWEB)

    Rahman, S.; Brust, F.; Ghadiali, N.; Wilkowski, G.; Miura, N.

    1997-04-01

    Leak-before-break (LBB) analyses for circumferentially cracked pipes are currently being conducted in the nuclear industry to justify elimination of pipe whip restraints and jet shields which are present because of the expected dynamic effects from pipe rupture. The application of the LBB methodology frequently requires calculation of leak rates. The leak rates depend on the crack-opening area of the through-wall crack in the pipe. In addition to LBB analyses which assume a hypothetical flaw size, there is also interest in the integrity of actual leaking cracks corresponding to current leakage detection requirements in NRC Regulatory Guide 1.45, or for assessing temporary repair of Class 2 and 3 pipes that have leaks as are being evaluated in ASME Section XI. The objectives of this study were to review, evaluate, and refine current predictive models for performing crack-opening-area analyses of circumferentially cracked pipes. The results from twenty-five full-scale pipe fracture experiments, conducted in the Degraded Piping Program, the International Piping Integrity Research Group Program, and the Short Cracks in Piping and Piping Welds Program, were used to verify the analytical models. Standard statistical analyses were performed to assess used to verify the analytical models. Standard statistical analyses were performed to assess quantitatively the accuracy of the predictive models. The evaluation also involved finite element analyses for determining the crack-opening profile often needed to perform leak-rate calculations.

  19. Comparative Analysis of Crack Propagation in Roots with Hand and Rotary Instrumentation of the Root Canal -An Ex-vivo Study.

    Science.gov (United States)

    Kumari, Manju Raj; Krishnaswamy, Manjunath Mysore

    2016-07-01

    Success of any endodontic treatment depends on strict adherence to 'endodontic triad'. Preparation of root canal system is recognized as being one of the most important stages in root canal treatment. At times, we inevitably end up damaging root dentin which becomes a Gateway for infections like perforation, zipping, dentinal cracks and minute intricate fractures or even vertical root fractures, thereby resulting in failure of treatment. Several factors may be responsible for the formation of dentinal cracks like high concentration of sodium hypochlorite, compaction methods and various canal shaping methods. To compare and evaluate the effects of root canal preparation techniques and instrumentation length on the development of apical root cracks. Seventy extracted premolars with straight roots were mounted on resin blocks with simulated periodontal ligaments, exposing 1-2 mm of the apex followed by sectioning of 1mm of root tip for better visualization under stereomicroscope. The teeth were divided into seven groups of 10 teeth each - a control group and six experimental groups. Subgroup A & B were instrumented with: Stainless Steel hand files (SS) up to Root Canal Length (RCL) & (RCL -1 mm) respectively; sub group C & D were instrumented using ProTaper Universal (PTU) up to RCL and (RCL -1mm) respectively; subgroup E & F were instrumented using ProTaper Next (PTN) up to RCL & (RCL -1 mm) respectively. Stereomicroscopic images of the instrumentation sequence were compared for each tooth. The data was analyzed statistically using descriptive analysis by 'Phi' and 'Cramers' test to find out statistical significance between the groups. The level of significance was set at phand file group showed most cracks followed by ProTaper Universal & ProTaper Next though statistically not significant. Samples instrumented up to 1mm short of working length (RCL-1mm) showed lesser number of cracks. All groups showed cracks formation, the stainless steel group being the highest

  20. Fabrication and Performance Evaluation of a Thevetia Nut Cracking Machine

    Directory of Open Access Journals (Sweden)

    M. M. Odewole

    2015-06-01

    Full Text Available Thevetia seed contains about 64 percent of non-edible oil in its oily kernel and this oil can be used for various purposes such as biofuel and bio-oil; making of paints, insecticides, cosmetics, lubricants and cooling oil in electrical transformers. The cakes obtained after oil extraction are incorporated on the field as manure. In order to get quality oil kernels from the hard nuts, there is need to properly crack them; this process of cracking is still a great challenge. As result of the aforementioned problem, this work focused on the design, fabrication and performance evaluation of a thevetia nut cracking machine. The machine works based on the principle of attrition force. Some of the parts designed for were diameter of shaft (13 mm solid shaft and length of belt (A55, power required to operate the machine (2.5 hp, speed of operation (9.14 m/s and the appropriate dimension of angle iron bar of 45 mm × 45 mm × 3 mm was used for the structural support. The fabrication was done systematically followed by the performance evaluation of the machine. The result of the overall cracking efficiency and throughput capacity of the machine were evaluated to be 96.65 % and 510 g⁄min respectively.

  1. Dynamic steady-state analysis of crack propagation in rubber-like solids using an extended finite element method

    Science.gov (United States)

    Kroon, Martin

    2012-01-01

    In the present study, a computational framework for studying high-speed crack growth in rubber-like solids under conditions of plane stress and steady-state is proposed. Effects of inertia, viscoelasticity and finite strains are included. The main purpose of the study is to examine the contribution of viscoelastic dissipation to the total work of fracture required to propagate a crack in a rubber-like solid. The computational framework builds upon a previous work by the present author (Kroon in Int J Fract 169:49-60, 2011). The model was fully able to predict experimental results in terms of the local surface energy at the crack tip and the total energy release rate at different crack speeds. The predicted distributions of stress and dissipation around the propagating crack tip are presented. The predicted crack tip profiles also agree qualitatively with experimental findings.

  2. Fatigue crack growth and life prediction under mixed-mode loading

    Science.gov (United States)

    Sajith, S.; Murthy, K. S. R. K.; Robi, P. S.

    2018-04-01

    Fatigue crack growth life as a function of crack length is essential for the prevention of catastrophic failures from damage tolerance perspective. In damage tolerance design approach, principles of fracture mechanics are usually applied to predict the fatigue life of structural components. Numerical prediction of crack growth versus number of cycles is essential in damage tolerance design. For cracks under mixed mode I/II loading, modified Paris law (d/a d N =C (ΔKe q ) m ) along with different equivalent stress intensity factor (ΔKeq) model is used for fatigue crack growth rate prediction. There are a large number of ΔKeq models available for the mixed mode I/II loading, the selection of proper ΔKeq model has significant impact on fatigue life prediction. In the present investigation, the performance of ΔKeq models in fatigue life prediction is compared with respect to the experimental findings as there are no guidelines/suggestions available on the selection of these models for accurate and/or conservative predictions of fatigue life. Within the limitations of availability of experimental data and currently available numerical simulation techniques, the results of present study attempt to outline models that would provide accurate and conservative life predictions. Such a study aid the numerical analysts or engineers in the proper selection of the model for numerical simulation of the fatigue life. Moreover, the present investigation also suggests a procedure to enhance the accuracy of life prediction using Paris law.

  3. Creep crack growth verification testing in alloy 800H tubular components

    International Nuclear Information System (INIS)

    Hunter, C.P.; Hurst, R.C.

    1992-01-01

    A method for determining the creep crack growth, CCG, and stress rupture behaviour of Alloy 800H tubular components containing longitudinal notches at 800deg C is described. The presence of the notch is found to systematically weaken the tube, the degree of weaking dependent upon the notch length and depth. The creep crack growth rates, determined from a specially adapted potential drop technique are compared with those obtained from conventional compact tension type specimens. Using the stress intensity factor, K 1 , and the C * parameter as the basis of comparison it is found that the latter gives excellent correlation between the specimen and component behaviour. Finally attention is drawn to the potential dangers of predicting the component creep crack growth behaviour from the data obtained using conventional specimens for a structure sensitive material such as Alloy 800H and conversely to the advantages of the component type CCG tests developed in the present work. (orig.)

  4. The stress corrosion cracking of type 316 stainless steel in oxygenated and chlorinated high temperature water

    International Nuclear Information System (INIS)

    Congleton, J.; Shih, H.C.; Shoji, T.; Parkins, R.N.

    1985-01-01

    Slow strain rate stress corrosion tests have been performed on Type 316 stainless steel in 265 C water containing from 0 to 45 ppm oxygen and from < 0.1 to 1000 ppm chloride. The main difference between the present data and previously published results, the latter mainly for Type 304 stainless steel, is that as well as cracking occurring in water containing high oxygen and chloride, it is shown that a cracking regime exists at very low oxygen contents for a wide range of chloride contents. The type of cracking varies with the oxygen and chloride content of the water and the most severe cracking was of comparable extent in both the gauge length and the necked region of the specimen. The least severe cracking only caused cracks to occur in the necked region of the specimen and there was a range of oxygen and chloride contents in which no cracking occurred. The rest potential for annealed Type 316 stainless steel has been mapped for a wide range of oxygen and chloride content waters and it is shown that at 265 C the 'no-cracking' regime of the oxygen-chloride diagram corresponds to potentials in the range -200 to +150 mV(SHE). (author)

  5. Efficient improvement of virtual crack extension method by a derivative of the finite element stiffness matrix

    International Nuclear Information System (INIS)

    Ishikawa, H.; Nakano, S.; Yuuki, R.; Chung, N.Y.

    1991-01-01

    In the virtual crack extension method, the stress intensity factor, K, is obtained from the converged value of the energy release rate by the difference of the finite element stiffness matrix when some crack extension are taken. Instead of the numerical difference of the finite element stiffness, a new method to use a direct dirivative of the finite element stiffness matrix with respect to crack length is proposed. By the present method, the results of some example problems, such as uniform tension problems of a square plate with a center crack and a rectangular plate with an internal slant crack, are obtained with high accuracy and good efficiency. Comparing with analytical results, the present values of the stress intensity factors of the problems are obtained with the error that is less than 0.6%. This shows the numerical assurance of the usefulness of the present method. A personal computer program for the analysis is developed

  6. Improvement of elastic-plastic fatigue crack growth evaluation method. 2. Crack opening behavior

    Energy Technology Data Exchange (ETDEWEB)

    Takahashi, Yukio [Central Research Inst. of Electric Power Industry, Tokyo (Japan)

    2001-05-01

    Evaluation of crack growth behavior under cyclic loading is often required in the structural integrity assessment of cracked components. Closing and re-opening of the crack give large influence on crack growth rate through the change of fracture mechanics parameters. Based on the finite element analysis for a center-cracked plate, dependency of crack opening ratio on applied stress range and mean stress was examined. Simple formulae for representing the results were derived for plane stress and plane strain conditions. (author)

  7. Identification of cracks in thick beams with a cracked beam element model

    Science.gov (United States)

    Hou, Chuanchuan; Lu, Yong

    2016-12-01

    The effect of a crack on the vibration of a beam is a classical problem, and various models have been proposed, ranging from the basic stiffness reduction method to the more sophisticated model involving formulation based on the additional flexibility due to a crack. However, in the damage identification or finite element model updating applications, it is still common practice to employ a simple stiffness reduction factor to represent a crack in the identification process, whereas the use of a more realistic crack model is rather limited. In this paper, the issues with the simple stiffness reduction method, particularly concerning thick beams, are highlighted along with a review of several other crack models. A robust finite element model updating procedure is then presented for the detection of cracks in beams. The description of the crack parameters is based on the cracked beam flexibility formulated by means of the fracture mechanics, and it takes into consideration of shear deformation and coupling between translational and longitudinal vibrations, and thus is particularly suitable for thick beams. The identification procedure employs a global searching technique using Genetic Algorithms, and there is no restriction on the location, severity and the number of cracks to be identified. The procedure is verified to yield satisfactory identification for practically any configurations of cracks in a beam.

  8. Polystyrene Plastic Waste Conversion into Liquid Fuel with Catalytic Cracking Process Using Al2O3 as Catalyst

    Directory of Open Access Journals (Sweden)

    Nurul Kholidah

    2018-01-01

    Full Text Available The increase in energy consumption and an increase in the plastic waste generation are two major problems that arise along with economic growth and the increase in population. Styrofoam is one type of polystyrene plastic waste that can be processed into liquid fuels by cracking process. In this study, the cracking process of polystyrene plastic waste into liquid fuel carried by the catalytic cracking process using Al2O3 as a catalyst. This study aimed to determine the effect of the catalyst weight, length of cracking time and range of temperature in the catalytic cracking process of polystyrene plastic waste into liquid fuel toward the mass and characteristics of liquid fuels produced and to determine the composition of liquid fuels produced. The catalytic cracking process of polystyrene plastic waste with catalyst was done in the fixed bed type reactor by heating the reactor with a heater, where the process took place at temperature of 150°C, 200°C, 250°C and 300°C and the length of the process was varied into 20, 40, and 60 minutes and the catalyst weight was also varied, which were 4%, 6% and 8%, while the styrofoam weight was 250 grams. From the research, the highest mass of liquid fuel derived from polystyrene catalytic cracking process was in the amount of 48.8 grams and liquid yield percentage of 19.5% at temperature of  250°C, cracking time of 60 minutes and weight of 8% catalyst, while the characteristics of liquid fuel that were approaching the characteristics of gasoline was at temperatures of 250°C, cracking time of 60 minutes and weight of 6% catalyst, in which each value of density of 0.763 g/ml, specific gravity of 0.778 and oAPI gravity of 50.2. While other liquid fuels obtained from the cracking of polystyrene were still within the tolerance range characteristic properties of gasoline. Liquid fuels produced from the catalytic cracking process was analyzed using a GC-MS, in which the analysis results indicated that liquid

  9. Crack Tip Parameters for Growing Cracks in Linear Viscoelastic Materials

    DEFF Research Database (Denmark)

    Brincker, Rune

    In this paper the problem of describing the asymptotic fields around a slowly growing crack in a linearly viscoelastic material is considered. It is shown that for plane mixed mode problems the asymptotic fields must be described by 6 parameters: 2 stress intensity factors and 4 deformation...... intensity factors. In the special case of a constant Poisson ratio only 2 deformation intensity factors are needed. Closed form solutions are given both for a slowly growing crack and for a crack that is suddenly arrested at a point at the crack extension path. Two examples are studied; a stress boundary...... value problem, and a displacement boundary value problem. The results show that the stress intensity factors and the displacement intensity factors do not depend explicitly upon the velocity of the crack tip....

  10. Production of steam cracking feedstocks by mild cracking of plastic wastes

    Energy Technology Data Exchange (ETDEWEB)

    Angyal, Andras; Miskolczi, Norbert; Bartha, Laszlo; Tungler, Antal; Nagy, Lajos; Vida, Laszlo; Nagy, Gabor

    2010-11-15

    In this work the utility of new possible petrochemical feedstocks obtained by plastic waste cracking has been studied. The cracking process of polyethylene (PE), polyethylene-polypropylene (PEPP) and polyethylene-polystyrene (PEPS) has been carried out in a pilot scale tubular reactor. In this process mild reaction parameters has been applied, with the temperature of 530 C and the residence time of 15 min. The produced hydrocarbon fractions as light- and middle distillates were tested by using a laboratory steam cracking unit. It was concluded that the products of the mild cracking of plastic wastes could be applied as petrochemical feedstocks. Based on the analytical data it was determined that these liquid products contained in significant concentration (25-50 wt.%) of olefin hydrocarbons. Moreover the cracking of polystyrene containing raw material resulted in liquid products with significant amounts of aromatic hydrocarbons too. The steam cracking experiments proved that the products obtained by PE and PEPP cracking resulted in similar or better ethylene and propylene yields than the reference samples, however the aromatic content of PEPS products reduced the ethylene and propylene yields. (author)

  11. The initiation of environmentally-assisted cracking in semi-elliptical surface cracks

    International Nuclear Information System (INIS)

    James, L.A.

    1997-01-01

    A criterion to predict under what conditions EAC would Initiate In cracks In a high-sulfur steel in contact with low-oxygen water was recently proposed by Wire and U. This EAC Initiation Criterion was developed using transient analyses for the diffusion of sulfides plus experimental test results. The experiments were conducted mainly on compact tension-type specimens with initial crack depths of about 2.54 mm. The present paper expands upon the work of Wire and U by presenting results for significantly deeper initial semi-elliptical surface cracks. In addition, in one specimen, the surface crack penetrated weld-deposited cladding into the high-sulfur steel. The results for the semi-elliptical surface cracks agreed quite well with the EAC Initiation Criterion, and provide confirmation of the applicability of the criterion to crack configurations with more restricted access to water

  12. A methodology for the investigation of toughness and crack propagation in mouse bone.

    Science.gov (United States)

    Carriero, Alessandra; Zimmermann, Elizabeth A; Shefelbine, Sandra J; Ritchie, Robert O

    2014-11-01

    Bone fracture is a health concern for those with aged bone and brittle bone diseases. Mouse bone is widely used as a model of human bone, especially to investigate preclinical treatment strategies. However, little is known about the mechanisms of mouse bone fracture and its similarities and differences from fracture in human bone. In this work we present a methodology to investigate the fracture toughness during crack initiation and crack propagation for mouse bone. Mouse femora were dissected, polished on their periosteal surface, notched on the posterior surface at their mid-diaphysis, and tested in three-point bending under displacement control at a rate of 0.1mm/min using an in situ loading stage within an environmental scanning electron microscope. We obtained high-resolution real-time imaging of the crack initiation and propagation in mouse bone. From the images we can measure the crack extension at each step of the crack growth and calculate the toughness of the bone (in terms of stress intensity factor (K) and work to fracture (Wf)) as a function of stable crack length (Δa), thus generating a resistance curve for the mouse bone. The technique presented here provides insight into the evolution of microdamage and the toughening mechanisms that resist crack propagation, which are essential for preclinical development of treatments to enhance bone quality and combat fracture risk. Copyright © 2014 Elsevier Ltd. All rights reserved.

  13. Crack Detection by Digital Image Processing

    DEFF Research Database (Denmark)

    Lyngbye, Janus; Brincker, Rune

    It is described how digital image processing is used for measuring the length of fatigue cracks. The system is installed in a Personal, Computer equipped with image processing hardware and performs automated measuring on plane metal specimens used in fatigue testing. Normally one can not achieve...... a resolution better than that of the image processing equipment. To overcome this problem an extrapolation technique is used resulting in a better resolution. The system was tested on a specimen loaded with different loads. The error σa was less than 0.031 mm, which is of the same size as human measuring...

  14. Cracked gas generator

    Energy Technology Data Exchange (ETDEWEB)

    Abthoff, J; Schuster, H D; Gabler, R

    1976-11-17

    A small cracked-gas generator in a vehicle driven, in particular, by an air combustion engine has been proposed for the economic production of the gases necessary for low toxicity combustion from diesel fuel. This proceeds via catalytic crack-gasification and exploitation of residual heat from exhaust gases. This patent application foresees the insertion of one of the catalysts supporting the cracked-gas reaction in a container through which the reacting mixture for cracked-gas production flows in longitudinal direction. Further, air ducts are embedded in the catalyst through which exhaust gases and fresh air flow in counter direction to the cracked gas flow in the catalyst. The air vents are connected through heat conduction to the catalyst. A cracked gas constituting H/sub 2//CO/CO/sub 2//CH/sub 4/ and H/sub 2/O can be produced from the air-fuel mixture using appropriate catalysts. By the addition of 5 to 25% of cracked gas to the volume of air drawn in by the combustion engine, a more favourable combustion can be achieved compared to that obtained under normal combustion conditions.

  15. Quarter elliptical crack growth using three dimensional finite element method and crack closure technique

    Energy Technology Data Exchange (ETDEWEB)

    Gozin, Mohammad-Hosein; Aghaie-Khafri, Mehrdad [K. N. Toosi University of Technology, Tehran (Korea, Republic of)

    2014-06-15

    Shape evolution of a quarter-elliptical crack emanating from a hole is studied. Three dimensional elastic-plastic finite element analysis of the fatigue crack closure was considered and the stress intensity factor was calculated based on the duplicated elastic model at each crack tip node. The crack front node was advanced proportional to the imposed effective stress intensity factor. Remeshing was applied at each step of the crack growth and solution mapping algorithm was considered. Crack growth retardation at free surfaces was successfully observed. A MATLAB-ABAQUS interference code was developed for the first time to perform crack growth on the basis of crack closure. Simulation results indicated that crack shape is sensitive to the remeshing strategy. Predictions based on the proposed models were in good agreement with Carlson's experiments results.

  16. An energetic criterion for a micro-crack of finite length initiated in orthotropic bi-material notches

    Czech Academy of Sciences Publication Activity Database

    Profant, T.; Klusák, Jan; Ševeček, O.; Hrstka, M.; Kotoul, M.

    2013-01-01

    Roč. 110, SEP (2013), s. 396-409 ISSN 0013-7944 R&D Projects: GA ČR(CZ) GAP108/10/2049; GA ČR(CZ) GA101/09/1821 Institutional support: RVO:68081723 Keywords : crack initiation * bi-material notch * orthotropic bi-material notch * singular stress concentrator Subject RIV: JL - Materials Fatigue, Friction Mechanics Impact factor: 1.662, year: 2013

  17. Role of plasticity-induced crack closure in fatigue crack growth

    Directory of Open Access Journals (Sweden)

    Jesús Toribio

    2013-07-01

    Full Text Available The premature contact of crack surfaces attributable to the near-tip plastic deformations under cyclic loading, which is commonly referred to as plasticity induced crack closure (PICC, has long been focused as supposedly controlling factor of fatigue crack growth (FCG. Nevertheless, when the plane-strain near-tip constraint is approached, PICC lacks of straightforward evidence, so that its significance in FCG, and even the very existence, remain debatable. To add insights into this matter, large-deformation elastoplastic simulations of plane-strain crack under constant amplitude load cycling at different load ranges and ratios, as well as with an overload, have been performed. Modeling visualizes the Laird-Smith conceptual mechanism of FCG by plastic blunting and re-sharpening. Simulation reproduces the experimental trends of FCG concerning the roles of stress intensity factor range and overload, but PICC has never been detected. Near-tip deformation patterns discard the filling-in a crack with material stretched out of the crack plane in the wake behind the tip as supposed PICC origin. Despite the absence of closure, load-deformation curves appear bent, which raises doubts about the trustworthiness of closure assessment from the compliance variation. This demonstrates ambiguities of PICC as a supposedly intrinsic factor of FCG and, by implication, favors the stresses and strains in front of the crack tip as genuine fatigue drivers.

  18. Limb shortening osteotomy in a patient with achondroplasia and leg length difference after total hip arthroplasty

    Directory of Open Access Journals (Sweden)

    Christian L. Galata

    2013-07-01

    Full Text Available Introduction: Achondroplasia is the most common reason for disproportionate short stature. Normally, orthopedic limb lengthening procedures must be discussed in the course of this genetic disorder and have been successful in numerous achondroplastic patients in the past. In some cases, the disease may lead to leg length differences with need for surgical correction. Case Report: We report a case of achondroplastic dysplastic coxarthrosis with symptomatic leg length difference after bilateral total hip arthroplasty in a 52-year-old female patient, in which a distal femoral shortening osteotomy was successfully performed. Conclusion: Femoral shortening osteotomy is very uncommon in patients with achondroplasia. We conclude, however, that in rare cases it can be indicated and provide the advantage of shorter operation time, less perioperative complications and faster recovery compared to leg lengthening procedures. Keywords: Achondroplasia, dysplastic coxarthrosis, limb shortening, distal femur osteotomy.

  19. Stress corrosion cracking of Ni-Fe-Cr alloys in acid sulfate environments relevant to CANDU steam generators

    Energy Technology Data Exchange (ETDEWEB)

    Persaud, S.Y.; Carcea, A.G., E-mail: suraj.persaud@mail.utoronto.ca [Univ. of Toronto, Toronto, ON (Canada); Huang, J.; Korinek, A.; Botton, G.A. [McMaster Univ., Hamilton, ON (Canada); Newman, R.C. [Univ. of Toronto, Toronto, ON (Canada)

    2014-07-01

    Ni-Fe-Cr alloys used in nuclear plants have been found susceptible to stress corrosion cracking (SCC) in acid sulfate environments. Electrochemical measurements and SCC tests were done using Ni, Alloy 600, and Alloy 800 in acid sulfate solutions at 315 {sup o}C. Electrochemical measurements suggested that sulfate is a particularly aggressive anion in mixed chloride systems. Cracks with lengths in excess of 300 μm were present on stressed Alloy 800 samples after 60 hours. High resolution analytical electron microscopy was used to extract a crack tip from an Alloy 800 sample and draw final conclusions with respect to the mechanism of SCC. (author)

  20. Effect of Couple Stresses on the Stress Intensity Factors for Two Parallel Cracks in an Infinite Elastic Medium under Tension

    Directory of Open Access Journals (Sweden)

    Shouetsu Itou

    2012-01-01

    Full Text Available Stresses around two parallel cracks of equal length in an infinite elastic medium are evaluated based on the linearized couple-stress theory under uniform tension normal to the cracks. Fourier transformations are used to reduce the boundary conditions with respect to the upper crack to dual integral equations. In order to solve these equations, the differences in the displacements and in the rotation at the upper crack are expanded through a series of functions that are zero valued outside the crack. The unknown coefficients in each series are solved in order to satisfy the boundary conditions inside the crack using the Schmidt method. The stresses are expressed in terms of infinite integrals, and the stress intensity factors can be determined using the characteristics of the integrands for an infinite value of the variable of integration. Numerical calculations are carried out for selected crack configurations, and the effect of the couple stresses on the stress intensity factors is revealed.

  1. The assessment of creep-fatigue initiation and crack growth

    International Nuclear Information System (INIS)

    Priest, R.H.; Miller, D.A.

    1991-01-01

    An outline of Nuclear Electric's Assessment Procedure for the High Temperature Response of Structures ('R5') for creep-fatigue initiation and crack growth is given. A unified approach is adopted for both regimes. For initiation, total damage is described in terms of separate creep and fatigue components. Ductility exhaustion is used for estimating creep damage whilst continuous cycling endurance data are used to evaluate the fatigue damage term. Evidence supporting this approach is given through the successful prediction of creep-fatigue endurances for a range of materials, cycle types, dwell period times, etc. Creep-fatigue crack growth is similarly described in terms of separated creep and fatigue components. Crack growth rates for each component are characterised in terms of fracture mechanics parameters. It is shown that creep crack growth rates can be rationalised on a ductility basis. Creep-fatigue interactions are accommodated in the cyclic growth component through the use of materials coefficients which depend on dwell time. (orig.)

  2. Experimental and Computational Studies on the Scattering of an Edge-Guided Wave by a Hidden Crack on a Racecourse Shaped Hole.

    Science.gov (United States)

    Vien, Benjamin Steven; Rose, Louis Raymond Francis; Chiu, Wing Kong

    2017-07-01

    Reliable and quantitative non-destructive evaluation for small fatigue cracks, in particular those in hard-to-inspect locations, is a challenging problem. Guided waves are advantageous for structural health monitoring due to their slow geometrical decay of amplitude with propagating distance, which is ideal for rapid wide-area inspection. This paper presents a 3D laser vibrometry experimental and finite element analysis of the interaction between an edge-guided wave and a small through-thickness hidden edge crack on a racecourse shaped hole that occurs, in practice, as a fuel vent hole. A piezoelectric transducer is bonded on the straight edge of the hole to generate the incident wave. The excitation signal consists of a 5.5 cycle Hann-windowed tone burst of centre frequency 220 kHz, which is below the cut-off frequency for the first order Lamb wave modes (SH1). Two-dimensional fast Fourier transformation (2D FFT) is applied to the incident and scattered wave field along radial lines emanating from the crack mouth, so as to identify the wave modes and determine their angular variation and amplitude. It is shown experimentally and computationally that mid-plane symmetric edge waves can travel around the hole's edge to detect a hidden crack. Furthermore, the scattered wave field due to a small crack length, a , (compared to the wavelength λ of the incident wave) is shown to be equivalent to a point source consisting of a particular combination of body-force doublets. It is found that the amplitude of the scattered field increases quadratically as a function of a/λ , whereas the scattered wave pattern is independent of crack length for small cracks a < λ . This study of the forward scattering problem from a known crack size provides a useful guide for the inverse problem of hidden crack detection and sizing.

  3. Fatigue crack propagation of super duplex stainless steel and time-frequency analysis of acoustic emission

    International Nuclear Information System (INIS)

    Lee, Sang Kee; Nam, Ki Woo; Kang, Chang Yong; Do, Jae Yoon

    2000-01-01

    On this study, the fatigue crack propagation of super duplex stainless steel is investigated in conditions of various volume fraction of austenite phase by changing heat treatment temperature. And we analysed acoustic emission signals during the fatigue test by time-frequency analysis methods. As the temperature of heat treatment increased, volume fraction of austenite decreased and coarse grain was obtained. The specimen heat treated at 1200 deg. C had longer fatigue life and slower rate of crack growth. As a result of time-frequency analyze of acoustic emission signals during fatigue test, main frequency was 200∼300 kHz having no correlation with heat treatment and crack length, and 500 kHz was obtained by dimple and separate of inclusion

  4. Coalescence model of two collinear cracks existing in steam generator tubes

    International Nuclear Information System (INIS)

    Moon, S.-I.; Chang, Y.-S.; Kim, Y.-J.; Park, Y.-W.; Song, M.-H.; Choi, Y.-H.; Lee, J.-H.

    2005-01-01

    The 40% of wall thickness criterion has been used as a plugging rule of steam generator tubes but it can be applicable just to a single-cracked tubes. In the previous studies preformed by the authors, a total of 10 local failure prediction models were introduced to estimate the coalescence load of two adjacent collinear through-wall cracks existing in thin plates, and the reaction force model and plastic zone contact model were selected as optimum models among them. The objective of this study is to verify the applicability of the proposed optimum local failure prediction models to the tubes with two collinear through-wall cracks. For this, a series of plastic collapse tests and finite element analyses were carried out using the tubes containing two collinear through-wall cracks. It has been shown that the proposed optimum failure models can predict the local failure behavior of two collinear through-wall cracks existing in tubes well. And a coalescence evaluation diagram was developed which can be used to determine whether the adjacent cracks detected by NED coalsece or not. (authors)

  5. Use of the Master Curve methodology for real three dimensional cracks

    International Nuclear Information System (INIS)

    Wallin, Kim

    2007-01-01

    At VTT, development work has been in progress for 15 years to develop and validate testing and analysis methods applicable for fracture resistance determination from small material samples. The VTT approach is a holistic approach by which to determine static, dynamic and crack arrest fracture toughness properties either directly or by correlations from small material samples. The development work has evolved a testing standard for fracture toughness testing in the transition region. The standard, known as the Master Curve standard is in a way 'first of a kind', since it includes guidelines on how to properly treat the test data for use in structural integrity assessment. No standard, so far, has done this. The standard is based on the VTT approach, but presently, the VTT approach goes beyond the standard. Key components in the standard are statistical expressions for describing the data scatter, and for predicting a specimens size (crack front length) effect and an expression (Master Curve) for the fracture toughness temperature dependence. The standard and the approach, it is based upon, can be considered to represent the state of the art of small specimen fracture toughness characterization. Normally, the Master Curve parameters are determined using test specimens with 'straight' crack fronts and comparatively uniform stress state along the crack front. This enables the use of a single K I value and single constraint value to describe the whole specimen. For a real crack in a structure, this is usually not the case. Normally, both K I and constraint vary along the crack front and in the case of a thermal shock, even the temperature will vary along the crack front. A proper means of applying the Master Curve methodology for such cases is presented here

  6. Use of the master curve methodology for real three dimensional cracks

    International Nuclear Information System (INIS)

    Wallin, K.; Rintamaa, R.

    2005-01-01

    At VTT, development work has been in progress for 15 years to develop and validate testing and analysis methods applicable for fracture resistance determination from small material samples. The VTT approach is a holistic approach by which to determine static, dynamic and crack arrest fracture toughness properties either directly or by correlations from small material samples. The development work has evolved a testing standard for fracture toughness testing in the transition region. The standard, known as the Master Curve standard is in a way 'first of a kind', since it includes guidelines on how to properly treat the test data for use in structural integrity assessment. No standard, so far, has done this. The standard is based on the VTT approach, but presently, the VTT approach goes beyond the standard. Key components in the standard are statistical expressions for describing the data scatter, and for predicting a specimen's size (crack front length) effect and an expression (Master Curve) for the fracture toughness temperature dependence. The standard and the approach it is based upon can be considered to represent the state of the art of small specimen fracture toughness characterization. Normally, the Master Curve parameters are determined using test specimens with 'straight' crack fronts and comparatively uniform stress state along the crack front. This enables the use of a single KI value and single constraint value to describe the whole specimen. For a real crack in a structure, this is usually not the case. Normally, both KI and constraint varies along the crack front and in the case of a thermal shock, even the temperature will vary along the crack front. A proper means of applying the Master Curve methodology for such cases is presented here. (authors)

  7. On fatigue crack growth in ductile materials by crack-tip blunting

    DEFF Research Database (Denmark)

    Tvergaard, Viggo

    2004-01-01

    One of the basic mechanisms for fatigue crack growth in ductile metals is that depending on crack-tip blunting under tensile loads and re-sharpening of the crack-tip during unloading. In a standard numerical analysis accounting for finite strains it is not possible to follow this process during...

  8. Evaluation of creep-fatigue crack growth for large-scale FBR reactor vessel and NDE assessment

    Energy Technology Data Exchange (ETDEWEB)

    Joo, Young Sang; Kim, Jong Bum; Kim, Seok Hun; Yoo, Bong

    2001-03-01

    Creep fatigue crack growth contributes to the failure of FRB reactor vessels in high temperature condition. In the design stage of reactor vessel, crack growth evaluation is very important to ensure the structural safety and setup the in-service inspection strategy. In this study, creep-fatigue crack growth evaluation has been performed for the semi-elliptical surface cracks subjected to thermal loading. The thermal stress analysis of a large-scale FBR reactor vessel has been carried out for the load conditions. The distributions of axial, radial, hoop, and Von Mises stresses were obtained for the loading conditions. At the maximum point of the axial and hoop stress, the longitudinal and circumferential surface cracks (i.e. PTS crack, NDE short crack and shallow long crack) were postulated. Using the maximum and minimum values of stresses, the creep-fatigue crack growth of the proposed cracks was simulated. The crack growth rate of circumferential cracks becomes greater than that of longitudinal cracks. The total crack growth of the largest PTS crack is very small after 427 cycles. The structural integrity of a large-scale reactor can be maintained for the plant life. The crack depth growth of the shallow long crack is faster than that of the NDE short crack. In the ISI of the large-scale FBR reactor vessel, the ultrasonic inspection is beneficial to detect the shallow circumferential cracks.

  9. Crack layer theory

    Science.gov (United States)

    Chudnovsky, A.

    1987-01-01

    A damage parameter is introduced in addition to conventional parameters of continuum mechanics and consider a crack surrounded by an array of microdefects within the continuum mechanics framework. A system consisting of the main crack and surrounding damage is called crack layer (CL). Crack layer propagation is an irreversible process. The general framework of the thermodynamics of irreversible processes are employed to identify the driving forces (causes) and to derive the constitutive equation of CL propagation, that is, the relationship between the rates of the crack growth and damage dissemination from one side and the conjugated thermodynamic forces from another. The proposed law of CL propagation is in good agreement with the experimental data on fatigue CL propagation in various materials. The theory also elaborates material toughness characterization.

  10. A fracture mechanics approach for estimating fatigue crack initiation in carbon and low-alloy steels in LWR coolant environments

    International Nuclear Information System (INIS)

    Park, H. B.; Chopra, O. K.

    2000-01-01

    A fracture mechanics approach for elastic-plastic materials has been used to evaluate the effects of light water reactor (LWR) coolant environments on the fatigue lives of carbon and low-alloy steels. The fatigue life of such steel, defined as the number of cycles required to form an engineering-size crack, i.e., 3-mm deep, is considered to be composed of the growth of (a) microstructurally small cracks and (b) mechanically small cracks. The growth of the latter was characterized in terms of ΔJ and crack growth rate (da/dN) data in air and LWR environments; in water, the growth rates from long crack tests had to be decreased to match the rates from fatigue S-N data. The growth of microstructurally small cracks was expressed by a modified Hobson relationship in air and by a slip dissolution/oxidation model in water. The crack length for transition from a microstructurally small crack to a mechanically small crack was based on studies on small crack growth. The estimated fatigue S-N curves show good agreement with the experimental data for these steels in air and water environments. At low strain amplitudes, the predicted lives in water can be significantly lower than the experimental values

  11. Fatigue crack extension in nozzle junctions; comparison of analytical approximations with experimental data

    International Nuclear Information System (INIS)

    Broekhoven, M.J.G.; Ruijtenbeek, M.G. van de

    1975-01-01

    The fracture mechanics based stress intensity factor (K-factor) concept has obtained wide-spread acceptance as a tool for quantitative analysis of both fatigue crack growth and instable fracture. The present study discusses the applicability of various simple analytical approximations by comparing results with experimental data. A semi-analytical procedure has been developed whose main characteristics are: the true stress distribution perpendicular to the crack plane for the uncracked structure is used as input data; an extended version of the Shah and Kobayashi solution for elliptical cracks, loaded on their surfaces by tractions described by fourth order double symmetrical polynomials fit through the data of previous step is used to calculate full K-factor variations along the crack fronts; several corrections, a.o. to correct for free surfaces and for a corner radius are incorporated. The experiments concern careful monitoring crack growth rates (da/dN) under uniaxial fatigue loading of precracked nozzle-on-plate models, a.o. using a closed T.V. circuit. Resulting da/dN versus crack length (a) curves are converted into K versus a curves using da/dN versus ΔK curves for the same material (ASTM A 508 C12) obtained by standard procedures. Comparison of theoretical and experimental data yields the conclusion that: simple analytical approximations as sometimes recommended in literature may largely overestimate or underestimate K-factors for nozzle corner cracks; a computer program based on the semi-analytical procedure yields results within seconds of CPU-time once the input data have been generated. These results compare well with experimental and available finite element data for the range of crack depths of practical concern

  12. Crack growth in first wall made of reduced activation ferritic steel by transient creep due to long pulse operation

    International Nuclear Information System (INIS)

    Honda, T.; Kudo, Y.; Hatano, T.; Kikuchi, K.; Nishimura, T.; Saito, M.

    2003-01-01

    The long pulse operation is assumed in ITER and future reactor. If the first wall has a defect, the crack may be propagated by cyclic thermal loads. In addition, flattop of more than 300 s during plasma burning is expected in ITER, so the crack propagation behavior will depend on the operation duration period. This study deals with the crack propagation behavior on F82H under high thermal load cycles. The high heat flux tests were performed under three types of duration periods to investigate creep fatigue behavior. To clarify the crack growth mechanism and the effects of transient creep, three-dimensional analyses were performed. It was concluded that the creep effect during the operation duration period enlarges stress intensity factor K in the cooling period and that consequently, the crack propagation length was increased

  13. Translational and extensional energy release rates (the J- and M-integrals) for a crack layer in thermoelasticity

    Science.gov (United States)

    Chudnovsky, A.; Gommerstadt, B.

    1985-01-01

    A number of papers have been presented on the evaluation of energy release rate for thermoelasticity and corresponding J integral. Two main approaches were developed to treat energy release rate in elasticity. The first is based on direct calculation of the potential energy rate with respect to crack length. The second makes use of Lagrangian formalism. The translational and expansional energy release rates in thermoelasticity are studied by employing the formalism of irreversible thermodynamics and the Crack Layer Approach.

  14. Curvilinear crack layer propagation

    Science.gov (United States)

    Chudnovsky, Alexander; Chaoui, Kamel; Moet, Abdelsamie

    1987-01-01

    An account is given of an experiment designed to allow observation of the effect of damage orientation on the direction of crack growth in the case of crack layer propagation, using polystyrene as the model material. The direction of crack advance under a given loading condition is noted to be determined by a competition between the tendency of the crack to maintain its current direction and the tendency to follow the orientation of the crazes at its tip. The orientation of the crazes is, on the other hand, determined by the stress field due to the interaction of the crack, the crazes, and the hole. The changes in craze rotation relative to the crack define the active zone rotation.

  15. Effects of friction and high torque on fatigue crack propagation in Mode III

    Science.gov (United States)

    Nayeb-Hashemi, H.; McClintock, F. A.; Ritchie, R. O.

    1982-12-01

    Turbo-generator and automotive shafts are often subjected to complex histories of high torques. To provide a basis for fatigue life estimation in such components, a study of fatigue crack propagation in Mode III (anti-plane shear) for a mill-annealed AISI 4140 steel (RB88, 590 MN/m2 tensile strength) has been undertaken, using torsionally-loaded, circumferentially-notched cylindrical specimens. As demonstrated previously for higher strength AISI 4340 steel, Mode III cyclic crack growth rates (dc/dN) IIIcan be related to the alternating stress intensity factor ΔKIII for conditions of small-scale yielding. However, to describe crack propagation behavior over an extended range of crack growth rates (˜10-6 to 10-2 mm per cycle), where crack growth proceeds under elastic-plastic and full plastic conditions, no correlation between (dc/dN) III and ΔKIII is possible. Accordingly, a new parameter for torsional crack growth, termed the plastic strain intensity Γ III, is introduced and is shown to provide a unique description of Mode III crack growth behavior for a wide range of testing conditions, provided a mean load reduces friction, abrasion, and interlocking between mating fracture surfaces. The latter effect is found to be dependent upon the mode of applied loading (i.e., the presence of superimposed axial loads) and the crack length and torque level. Mechanistically, high-torque surfaces were transverse, macroscopically flat, and smeared. Lower torques showed additional axial cracks (longitudinal shear cracking) perpendicular to the main transverse surface. A micro-mechanical model for the main radi l Mode III growth, based on the premise that crack advance results from Mode II coalescence of microcracks initiated at inclusions ahead of the main crack front, is extended to high nominal stress levels, and predicts that Mode III fatigue crack propagation rates should be proportional to the range of plastic strain intensity (ΔΓIII if local Mode II growth rates are

  16. Diffraction-based study of fatigue crack initiation and propagation in aerospace aluminum alloys

    Science.gov (United States)

    Gupta, Vipul K.

    The crack initiation sites and microstructure-sensitive growth of small fatigue cracks are experimentally characterized in two precipitation-hardened aluminum alloys, 7075-T651 and 7050-T7451, stressed in ambient temperature moist-air (warm-humid) and -50°C dry N2 (cold-dry) environmental conditions. Backscattered electron imaging (BSE) and energy dispersive spectroscopy (EDS) of the fracture surfaces showed that Fe-Cu rich constituent particle clusters are the most common initiation sites within both alloys stressed in either environment. The crack growth within each alloy, on average, was observed to be slowed in the cold-dry environment than in the warm-humid environment, but only at longer crack lengths. Although no overwhelming effects of grain boundaries and grain orientations on small-crack growth were observed, crack growth data showed local fluctuations within individual grains. These observations are understood as crack propagation through the underlying substructure at the crack surface and frequent interaction with low/high-angle grain and subgrain boundaries, during cyclic loading, and, are further attributed to periodic changes in crack propagation path and multiple occurrences of crack-branching observed in the current study. SEM-based stereology in combination with electron backscattered diffraction (EBSD) established fatigue crack surface crystallography within the region from ˜1 to 50 mum of crack initiating particle clusters. Fatigue crack facets were parallel to a wide variety of crystallographic planes, with pole orientations distributed broadly across the irreducible stereographic triangle between the {001} and {101}-poles within both warm-humid and cold-dry environments. The results indicate environmentally affected fatigue cracking in both cases, given the similarity between the observed morphology and crystallography with that of a variety of aerospace aluminum alloys cracked in the presence of moist-air. There was no evidence of

  17. Modal method for crack identification applied to reactor recirculation pump

    International Nuclear Information System (INIS)

    Miller, W.H.; Brook, R.

    1991-01-01

    Nuclear reactors have been operating and producing useful electricity for many years. Within the last few years, several plants have found cracks in the reactor coolant pump shaft near the thermal barrier. The modal method and results described herein show the analytical results of using a Modal Analysis test method to determine the presence, size, and location of a shaft crack. The authors have previously demonstrated that the test method can analytically and experimentally identify shaft cracks as small as five percent (5%) of the shaft diameter. Due to small differences in material property distribution, the attempt to identify cracks smaller than 3% of the shaft diameter has been shown to be impractical. The rotor dynamics model includes a detailed motor rotor, external weights and inertias, and realistic total support stiffness. Results of the rotor dynamics model have been verified through a comparison with on-site vibration test data

  18. Fatigue crack propagation of super duplex stainless steel with dispersed structure and time-frequency analysis of acoustic emission

    Science.gov (United States)

    Nam, Ki-Woo; Kang, Chang-Yong; Do, Jae-Yoon; Ahn, Seok-Hwan; Lee, Sang-Kee

    2001-06-01

    The fatigue crack propagation of super duplex stainless steel was investigated for the effect of various volume fractions of the austenite phase by changing the heat treatment temperature. We also analyzed acoustic emission signals obtained during the fatigue crack propagation by the time-frequency analysis method. As the temperature of the heat treatment increased, the volume fraction of austenite decreased and coarse grain was obtained. The specimen treated at 1200 had a longer fatigue life and slower rate of crack growth. Results of time-frequency analysis of acoustic emission signals during the fatigue test showed the main frequency of 200-300 kHz to have no correlation with heat treatment and crack length, and the 500 kHz signal to be due to dimples and separation of inclusion.

  19. Fully plastic crack opening analyses of complex-cracked pipes for Ramberg-Osgood materials

    International Nuclear Information System (INIS)

    Jeong, Jae Uk; Choi, Jae Boong; Huh, Nam Su; Kim, Yun Jae

    2016-01-01

    The plastic influence functions for calculating fully plastic Crack opening displacement (COD) of complex-cracked pipes were newly proposed based on systematic 3-dimensional (3-D) elastic-plastic Finite element (FE) analyses using Ramberg-Osgood (R-O) relation, where global bending moment, axial tension and internal pressure are considered separately as a loading condition. Then, crack opening analyses were performed based on GE/EPRI concept by using the new plastic influence functions for complex-cracked pipes made of SA376 TP304 stainless steel, and the predicted CODs were compared with FE results based on deformation plasticity theory of tensile material behavior. From the comparison, the confidence of the proposed fully plastic crack opening solutions for complex-cracked pipes was gained. Therefore, the proposed engineering scheme for COD estimation using the new plastic influence functions can be utilized to estimate leak rate of a complex-cracked pipe for R-O material.

  20. The fatigue life and fatigue crack through thickness behavior of a surface cracked plate, 2

    International Nuclear Information System (INIS)

    Nam, Ki-Woo; Fujibayashi, Shinpei; Ando, Kotoji; Ogura, Nobukazu.

    1987-01-01

    Most structures have a region where stresses concentrate, and the probability of fatigue crack initiation may be higher than in other parts. Therefore, to improve the reliability of an LBB design, it is necessary to evaluate the growth and through thickness behavior of fatigue cracks in the stress concentration part. In this paper, a fatigue crack growth test at a stress concentration region has been made on 3 % NiCrMo and HT 80 steel. Stress concentration is caused by a fillet on the plate. The main results obtained are as follows : (1) Before cracking through the plate thickness, stress concentration has a remarkable effect on the fatigue crack growth behavior and it flatens the shape of a surface crack. The crack growth behavior can be explained quantatively by using the Newman-Raju equation and the stress resolving method proposed by ASME B and P Code SecXI. (2) The da/dN-ΔK relation obtained in a stress concentration specimen shows good agreement with that obtained in a surface cracked smooth specimen. (3) It is shown that stress concentration caused by a fillet has little effect on the crack growth rate after cracking through the plate thickness. (4) By using the K value based on eq. (1), (2), particular crack growth behavior and the change in crack shape after cracking through thickness can be explained quantatively. (author)

  1. Fabrication of imitative cracks by 3D printing for electromagnetic nondestructive testing and evaluations

    Directory of Open Access Journals (Sweden)

    Noritaka Yusa

    2016-05-01

    Full Text Available This study demonstrates that 3D printing technology offers a simple, easy, and cost-effective method to fabricate artificial flaws simulating real cracks from the viewpoint of eddy current testing. The method does not attempt to produce a flaw whose morphology mirrors that of a real crack but instead produces a relatively simple artificial flaw. The parameters of this flaw that have dominant effects on eddy current signals can be quantitatively controlled. Three artificial flaws in type 316L austenitic stainless steel plates were fabricated using a powderbed-based laser metal additive manufacturing machine. The three artificial flaws were designed to have the same length, depth, and opening but different branching and electrical contacts between flaw surfaces. The flaws were measured by eddy current testing using an absolute type pancake probe. The signals due to the three flaws clearly differed from each other although the flaws had the same length and depth. These results were supported by subsequent destructive tests and finite element analyses.

  2. Length-weight and length-length relationships of common carp (Cyprinus carpio L.) in the middle and southern Iraq provinces

    Science.gov (United States)

    Al-jebory, Taymaa A.; Das, Simon K.; Usup, Gires; Bakar, Y.; Al-saadi, Ali H.

    2018-04-01

    In this study, length-weight and length-length relationships of common carp (Cyprinus carpio L.) in the middle and southern Iraq provinces were determined. Fish specimens were procured from seven provinces from July to December, 2015. A negative and positive allometric growth pattern was obtained, where the total length (TL) ranged from 25.60 cm to 33.53 cm, and body weight (BW) ranged from 700 g to 1423 g. Meanwhile, the lowest of 1.03 and highest of 3.54 in "b" value was recorded in group F and group C, respectively. Therefore, Fulton condition factor (K) range from 2.57 to 4.94. While, relative condition factor (Kn) was in the ranged of 0.95 to 1.01. A linear relationship between total length (TL) and standard length (SL) among the provinces for fish groups was obtained. The variances in "b" value ranged from 0.10 to 0.93 with correlation coefficient (r2) of 0.02 to 0.97. This research could be used as a guide to study the ecology and biology of common Carp (Cyprinus carpio L.) in the middle and southern Iraq provinces.

  3. Terahertz non-destructive imaging of cracks and cracking in structures of cement-based materials

    Directory of Open Access Journals (Sweden)

    Shujie Fan

    2017-11-01

    Full Text Available Cracks and crack propagation in cement-based materials are key factors leading to failure of structures, affecting safety in construction engineering. This work investigated the application of terahertz (THz non-destructive imaging to inspections on structures of cement-based materials, so as to explore the potential of THz imaging in crack detection. Two kinds of disk specimens made of plain cement mortar and UHMWPE fiber concrete were prepared respectively. A mechanical expansion load device was deployed to generate cracks and control the whole process of cracking. Experimental tests were carried out on cracked specimens by using a commercial THz time domain spectroscopy (THz-TDS during loading. The results show that crack opening and propagation could be examined by THz clearly and the material factors influence the ability of crack resistance significantly. It was found that the THz imaging of crack initiation and propagation agrees with the practical phenomenon and supplies more information about damage of samples. It is demonstrated that the damage behavior of structures of cement-based materials can be successfully detected by THz imaging.

  4. Terahertz non-destructive imaging of cracks and cracking in structures of cement-based materials

    Science.gov (United States)

    Fan, Shujie; Li, Tongchun; Zhou, Jun; Liu, Xiaoqing; Liu, Xiaoming; Qi, Huijun; Mu, Zhiyong

    2017-11-01

    Cracks and crack propagation in cement-based materials are key factors leading to failure of structures, affecting safety in construction engineering. This work investigated the application of terahertz (THz) non-destructive imaging to inspections on structures of cement-based materials, so as to explore the potential of THz imaging in crack detection. Two kinds of disk specimens made of plain cement mortar and UHMWPE fiber concrete were prepared respectively. A mechanical expansion load device was deployed to generate cracks and control the whole process of cracking. Experimental tests were carried out on cracked specimens by using a commercial THz time domain spectroscopy (THz-TDS) during loading. The results show that crack opening and propagation could be examined by THz clearly and the material factors influence the ability of crack resistance significantly. It was found that the THz imaging of crack initiation and propagation agrees with the practical phenomenon and supplies more information about damage of samples. It is demonstrated that the damage behavior of structures of cement-based materials can be successfully detected by THz imaging.

  5. Cracking and healing behavior of UO2 as related to pellet-cladding mechanical interaction. Interim report, July 1976

    International Nuclear Information System (INIS)

    Kennedy, C.R.; Yaggee, F.L.; Voglewede, J.C.; Kupperman, D.S.; Wrona, B.J.; Ellingson, W.A.; Johanson, E.; Evans, A.G.

    1976-10-01

    A direct-electrical-heating apparatus has been designed and fabricated to investigate those nuclear-fuel-related phenomena involved in the gap closure-bridging annulus formation mechanism that can be reproduced in an out-of-reactor environment. Prototypic light-water-reactor UO 2 fuel-pellet temperature profiles have been generated utilizing high flow rates (approximately 700 liters/min) of helium coolant gas, and a recirculating system has been fabricated to permit tests of up to 1000 h. Simulated light-water-reactor single- and multiple-thermal-cycle experiments will be conducted on both unclad and ceramic (fused silica) clad UO 2 pellet stacks. A laser dilatometer with a resolution of 1.27 x 10 -2 mm (5 x 10 -4 in.) is used to measure pellet dimensional increase continuously during thermal cycling. Acoustic emissions from thermal-gradient cracking have been detected and correlated with crack length and crack area. The acoustic emissions are monitored continuously to provide instantaneous information about thermal-gradient cracking. Posttest metallography and fracture-mechanics measurements are utilized to characterize cracking and crack healing

  6. On crack interaction effects of in-plane surface cracks using elastic and elastic-plastic finite element analyses

    International Nuclear Information System (INIS)

    Kim, Jong Min; Huh, Nam Su

    2010-01-01

    The crack-tip stress fields and fracture mechanics assessment parameters for a surface crack, such as the elastic stress intensity factor or the elastic-plastic J-integral, can be affected significantly by the adjacent cracks. Such a crack interaction effect due to multiple cracks can alter the fracture mechanics assessment parameters significantly. There are many factors to be considered, for instance the relative distance between adjacent cracks, the crack shape, and the loading condition, to quantify the crack interaction effect on the fracture mechanics assessment parameters. Thus, the current assessment codes on crack interaction effects (crack combination rules), including ASME Sec. XI, BS7910, British Energy R6 and API 579-1/ASME FFS-1, provide different rules for combining multiple surface cracks into a single surface crack. The present paper investigates crack interaction effects by evaluating the elastic stress intensity factor and the elastic-plastic J-integral of adjacent in-plane surface cracks in a plate through detailed 3-dimensional elastic and elastic-plastic finite element analyses. The effects on the fracture mechanics assessment parameters of the geometric parameters, the relative distance between two cracks, and the crack shape are investigated systematically. As for the loading condition, an axial tension is considered. Based on the finite element results, the acceptability of the crack combination rules provided in the existing guidance was investigated, and the relevant recommendations on a crack interaction for in-plane surface cracks are discussed. The present results can be used to develop more concrete guidance on crack interaction effects for crack shape characterization to evaluate the integrity of defective components

  7. Welding hot cracking in an austenitic stainless steel

    International Nuclear Information System (INIS)

    Kerrouault, N.

    2001-01-01

    The occurrence of hot cracking is linked to several conditions, in particular, the composition of the material and the local strains due to clambering. The aim of this study is to better analyse the implied mechanisms and to lead to a local thermomechanical criterion for hot cracking. The example studied is an AISI 321-type stainless steel (X10CrNiTi18-12) strongly prone to cracking. Two weldability tests are studied: - the first one consists in carrying out a fusion line by the TIG process on a thin sheet. In the case of the defect occurrence, the crack is longitudinal and follows the back of the molten bath. The influence of the operating conditions welding (speed, welding heat input, width test sample) is studied. - the second one is the Varestraint test. It is widely used to evaluate the sensitivity of a material to hot cracking. It consists in loading the material by bending during a fusion line by the TIG process and in characterising the defects quantity (length, number). Various thermal and mechanical instrumentation methods were used. The possibilities of a local instrumentation instrumentation being limited because of the melting, the experimental results were complemented by a numerical modelling whose aim is to simulate the thermomechanical evolution of the loading thanks to the finite element analysis code ABAQUS. First, the heat input for thermal simulation is set by the use of an inverse method in order to optimise the energy deposit mode during welding in the calculation. Then, the mechanical simulation needs the input of a constitutive law that fits the mechanical behaviour over a wide temperature range from ambient to melting temperature. Thus, a mechanical characterization is performed by selecting strain values and strain rates representative of what the material undergoes during the tests. The results come from tensile and compressive tests and allow to settle an elasto-visco-plastic constitutive law over temperatures up to liquidus. Once

  8. The Reflective Cracking in Flexible Pavements

    Directory of Open Access Journals (Sweden)

    Pais Jorge

    2013-07-01

    Full Text Available Reflective cracking is a major concern for engineers facing the problem of road maintenance and rehabilitation. The problem appears due to the presence of cracks in the old pavement layers that propagate into the pavement overlay layer when traffic load passes over the cracks and due to the temperature variation. The stress concentration in the overlay just above the existing cracks is responsible for the appearance and crack propagation throughout the overlay. The analysis of the reflective cracking phenomenon is usually made by numerical modeling simulating the presence of cracks in the existing pavement and the stress concentration in the crack tip is assessed to predict either the cracking propagation rate or the expected fatigue life of the overlay. Numerical modeling to study reflective cracking is made by simulating one crack in the existing pavement and the loading is usually applied considering the shear mode of crack opening. Sometimes the simulation considers the mode I of crack opening, mainly when temperature effects are predominant.

  9. Stress corrosion cracking of austenitic stainless steels in high temperature water and alternative stainless steel

    International Nuclear Information System (INIS)

    Yonezawa, T.

    2015-01-01

    In order to clarify the effect of SFE on SCC resistance of austenitic stainless steels and to develop the alternative material of Type 316LN stainless steel for BWR application, the effect of chemical composition and heat treatment on SFE value and SCCGR in oxygenated high temperature water were studied. The correlation factors between SFE values for 54 heats of materials and their chemical compositions for nickel, molybdenum, chromium, manganese, nitrogen, silicon and carbon were obtained. From these correlation factors, original formulae for SFE values calculation of austenitic stainless steels in the SHTWC, SHTFC and AGG conditions were established. The maximum crack length, average crack length and cracked area of the IGSCC for 33 heats were evaluated as IGSCC resistance in oxygenated high temperature water. The IGSCC resistance of strain hardened nonsensitized austenitic stainless steels in oxygenated high temperature water increases with increasing of nickel contents and SFE values. From this study, it is suggested that the SFE value is a key parameter for the IGSCC resistance of non-sensitized strain hardened austenitic stainless steels. As an alternative material of Type 316LN stainless steel, increased SFE value material, which is high nickel, high chromium, low silicon and low nitrogen material, is recommendable. (author)

  10. Vibration based algorithm for crack detection in cantilever beam containing two different types of cracks

    Science.gov (United States)

    Behzad, Mehdi; Ghadami, Amin; Maghsoodi, Ameneh; Michael Hale, Jack

    2013-11-01

    In this paper, a simple method for detection of multiple edge cracks in Euler-Bernoulli beams having two different types of cracks is presented based on energy equations. Each crack is modeled as a massless rotational spring using Linear Elastic Fracture Mechanics (LEFM) theory, and a relationship among natural frequencies, crack locations and stiffness of equivalent springs is demonstrated. In the procedure, for detection of m cracks in a beam, 3m equations and natural frequencies of healthy and cracked beam in two different directions are needed as input to the algorithm. The main accomplishment of the presented algorithm is the capability to detect the location, severity and type of each crack in a multi-cracked beam. Concise and simple calculations along with accuracy are other advantages of this method. A number of numerical examples for cantilever beams including one and two cracks are presented to validate the method.

  11. Fatigue-crack propagation in gamma-based titanium aluminide alloys at large and small crack sizes

    International Nuclear Information System (INIS)

    Kruzic, J.J.; Campbell, J.P.; Ritchie, R.O.

    1999-01-01

    Most evaluations of the fracture and fatigue-crack propagation properties of γ+α 2 titanium aluminide alloys to date have been performed using standard large-crack samples, e.g., compact-tension specimens containing crack sizes which are on the order of tens of millimeters, i.e., large compared to microstructural dimensions. However, these alloys have been targeted for applications, such as blades in gas-turbine engines, where relevant crack sizes are much smaller ( 5 mm) and (c ≅ 25--300 microm) cracks in a γ-TiAl based alloy, of composition Ti-47Al-2Nb-2Cr-0.2B (at.%), specifically for duplex (average grain size approximately17 microm) and refined lamellar (average colony size ≅150 microm) microstructures. It is found that, whereas the lamellar microstructure displays far superior fracture toughness and fatigue-crack growth resistance in the presence of large cracks, in small-crack testing the duplex microstructure exhibits a better combination of properties. The reasons for such contrasting behavior are examined in terms of the intrinsic and extrinsic (i.e., crack bridging) contributions to cyclic crack advance

  12. Corrosion Fatigue Crack Propagation Rate Characteristics for Weldable Ship and Offshore Steels with Regard to the Influence of Loading Frequency and Saltwater Temperature

    Directory of Open Access Journals (Sweden)

    Jakubowski Marek

    2017-03-01

    Full Text Available After Vosikovsky (1975, the corrosion fatigue crack growth rate (CFCGR characteristics have been divided into three regions. The region-III rates are very close to mechanical fatigue crack growth rates. CFCGR formulae, including the long-crack length effect (in region I only, the loading frequency effect (in region II only, and the saltwater temperature effect, have been proposed. It has been assumed that CFCGR is proportional to f-k, where f is the loading frequency and k is a constant. The averaged k-value for all steels of yield stress (YS below 500 MPa, usually with ferrite-pearlite microstructures, is higher than that for YS > 500 MPa, usually with quenched and tempered microstructures. The temperature effect does not appear in region I below room temperature. In the remaining cases, that is, in region I for elevated temperatures and in region II for both low and elevated temperatures, the CFCGR increases with increasing temperature. Under a potential of -0.8 V, a long-crack-length effect, qualitatively similar to analogous effect for free corrosion conditions, appears.

  13. Correction to the crack extension direction in numerical modelling of mixed mode crack paths

    DEFF Research Database (Denmark)

    Lucht, Tore; Aliabadi, M.H.

    2007-01-01

    In order to avoid introduction of an error when a local crack-growth criterion is used in an incremental crack growth formulation, each straight crack extension would have to be infinitesimal or have its direction corrected. In this paper a new procedure to correct the crack extension direction...

  14. Structural safety assessment of a tokamak-type fusion facility for a through crack to cause cooling water leakage and plasma disruption

    International Nuclear Information System (INIS)

    Nakahira, Masataka

    2004-01-01

    A tokamak-type fusion machine has inherent safety associated with plasma shutdown. A small water leak can cause a plasma disruption although there is another possibility to terminate plasma without disruption. This plasma disruption will induce electromagnetic (EM) forces acting in the vacuum vessel (VV). From a radiological safety viewpoint, the VV is designed to form a physical barrier that encloses tritium and activated dust. If the VV can sustain an unstable fracture by EM forces from a through crack to cause the small leak, the structural safety will be assured and the inherent safety will be demonstrated. Therefore, a systematic approach to assure the structural safety is developed. A new analytical model to evaluate the through crack and leak rate of cooling water is proposed, with verification by experimental leak measurements. Based on the analysis, the critical crack length to terminate plasma is evaluated as about 2mm. On the other hand, the critical crack length for unstable fracture is obtained as about 400 mm. It is concluded that EM forces induced by the small leak to terminate plasma will not cause unstable fracture of the VV; thus the inherent safety is demonstrated. (author)

  15. Shallow-crack toughness results for reactor pressure vessel steel

    International Nuclear Information System (INIS)

    Theiss, T.J.; Shum, D.K.M.; Rolfe, S.T.

    1992-01-01

    The Heavy Section Steel Technology Program (HSST) is investigating the influence of flaw depth on the fracture toughness of reactor pressure vessel (RPV) steel. To complete this investigation, techniques were developed to determine the fracture toughness from shallow-crack specimens. A total of 38 deep and shallow-crack tests have been performed on beam specimens about 100 mm deep loaded in 3-point bending. Two crack depths (a ∼ 50 and 9 mm) and three beam thicknesses (B ∼ 50, 100, and 150 mm) have been tested. Techniques were developed to estimate the toughness in terms of both the J-integral and crack-tip opening displacement (CTOD). Analytical J-integral results were consistent with experimental J-integral results, confirming the validity of the J-estimation schemes used and the effect of flaw depth on fracture toughness. Test results indicate a significant increase in the fracture toughness associated with the shallow flaw specimens in the lower transition region compared to the deep-crack fracture toughness. There is, however, little or no difference in toughness on the lower shelf where linear-elastic conditions exist for specimens with either deep or shallow flaws. The increase in shallow-flaw toughness compared with deep-flaw results appears to be well characterized by a temperature shift of 35 degree C

  16. Crack and fracture behaviour in tough ductile materials

    International Nuclear Information System (INIS)

    Venter, R.D.; Hoeppner, D.W.

    1985-10-01

    The report describes various approaches and developments pertaining to the understanding of crack and fracture behaviour in tough ductile materials. The fundamental elastic fracture mechanics concepts based on the concepts of energy, stress field, and displacement are introduced and their interrelationships demonstrated. The extension of these concepts to include elasto-plastic fracture mechanics considerations is reviewed in the context of the preferred options available for the development of appropriate design methodologies. The recommendations of the authors are directed towards the continued development of the J-integral concept. This energy-based concept, in its fundamental form, has a sound theoretical basis and as such offers the possibility of incorporating elasto-plastic fracture mechanics considerations in the crack and fracture behaviour of tough ductile materials. It must however be emphasized that the concise defintion of J becomes increasingly suspect as the crack length increases. J is not a material property, as is J IC , but emerges as a useful empirical parameter which is dependent upon the particular geometry and the loading imposed on the structure. It is proposed that 'lowest bound' J-resistance curves and the associated J-T curves be experimentally developed and employed in the design process. Improvements to these 'lowest bounds' can be developed through extensive analysis of the twin J-CTOA criteria and validation of this approach through near full scale tests

  17. Does an inter-flaw length control the accuracy of rupture forecasting in geological materials?

    Science.gov (United States)

    Vasseur, Jérémie; Wadsworth, Fabian B.; Heap, Michael J.; Main, Ian G.; Lavallée, Yan; Dingwell, Donald B.

    2017-10-01

    Multi-scale failure of porous materials is an important phenomenon in nature and in material physics - from controlled laboratory tests to rockbursts, landslides, volcanic eruptions and earthquakes. A key unsolved research question is how to accurately forecast the time of system-sized catastrophic failure, based on observations of precursory events such as acoustic emissions (AE) in laboratory samples, or, on a larger scale, small earthquakes. Until now, the length scale associated with precursory events has not been well quantified, resulting in forecasting tools that are often unreliable. Here we test the hypothesis that the accuracy of the forecast failure time depends on the inter-flaw distance in the starting material. We use new experimental datasets for the deformation of porous materials to infer the critical crack length at failure from a static damage mechanics model. The style of acceleration of AE rate prior to failure, and the accuracy of forecast failure time, both depend on whether the cracks can span the inter-flaw length or not. A smooth inverse power-law acceleration of AE rate to failure, and an accurate forecast, occurs when the cracks are sufficiently long to bridge pore spaces. When this is not the case, the predicted failure time is much less accurate and failure is preceded by an exponential AE rate trend. Finally, we provide a quantitative and pragmatic correction for the systematic error in the forecast failure time, valid for structurally isotropic porous materials, which could be tested against larger-scale natural failure events, with suitable scaling for the relevant inter-flaw distances.

  18. Refinement and evaluation of crack-opening-area analyses for circumferential through-wall cracks in pipes

    International Nuclear Information System (INIS)

    Rahman, S.; Brust, F.; Ghadiali, N.; Krishnaswamy, P.; Wilkowski, G.; Choi, Y.H.; Moberg, F.; Brickstad, B.

    1995-04-01

    Leak-before-break (LBB) analyses for circumferentially cracked pipes are currently being conducted in the nuclear industry to justify elimination of pipe whip restraints and jet impingement shields which are present because of the expected dynamic effects from pipe rupture. The application of the LBB methodology frequently requires calculation of leak rates. These leak rates depend on the crack-opening area of a through-wall crack in the pipe. In addition to LBB analyses, which assume a hypothetical flaw size, there is also interest in the integrity of actual leaking cracks corresponding to current leakage detection requirements in NRC Regulatory Guide 1.45, or for assessing temporary repair of Class 2 and 3 pipes that have leaks as are being evaluated in ASME Section 11. This study was requested by the NRC to review, evaluate, and refine current analytical models for crack-opening-area analyses of pipes with circumferential through-wall cracks. Twenty-five pipe experiments were analyzed to determine the accuracy of the predictive models. Several practical aspects of crack-opening such as; crack-face pressure, off-center cracks, restraint of pressure-induced bending, cracks in thickness transition regions, weld residual stresses, crack-morphology models, and thermal-hydraulic analysis, were also investigated. 140 refs., 105 figs., 41 tabs

  19. Inspecting cracks in foam insulation

    Science.gov (United States)

    Cambell, L. W.; Jung, G. K.

    1979-01-01

    Dye solution indicates extent of cracking by penetrating crack and showing original crack depth clearly. Solution comprised of methylene blue in denatured ethyl alcohol penetrates cracks completely and evaporates quickly and is suitable technique for usage in environmental or structural tests.

  20. A fracture- mechanics calculation of crack growth rate for a gas turbine blade

    International Nuclear Information System (INIS)

    Mirzaei, M.; Karimi, R.

    2002-01-01

    The existence of thermo-mechanical stresses, due to the frequent start-ups and shutdowns of gas turbines. Combined with high working temperatures may cause creep and fatigue failure of the blades. This paper describes a fracture-mechanics life assessment of a gas turbine blade. Initially, the distributions of thermal and mechanical stresses were obtained by using the finite element method. Accordingly; the crack modeling was performed in a high stress region at the suction side surface of the blade. Several crack growth increments were observed and the related crack tip parameters were calculated. Finally; the creep-fatigue crack growth in each cycle was calculated and the total number of start-stop cycles was determined

  1. Finite element analysis-based study of fiber Bragg grating sensor for cracks detection in reinforced concrete

    Science.gov (United States)

    Wang, Lili; Xin, Xiangjun; Song, Jun; Wang, Honggang; Sai, Yaozhang

    2018-02-01

    Fiber Bragg sensor is applied for detecting and monitoring the cracks that occur in the reinforced concrete. We use the three-dimensional finite element model to provide the three-axial stresses along the fiber Bragg sensor and then converted the stresses as a wavelength deformation of fiber Bragg grating (FBG) reflected spectrum. For the crack detection, an FBG sensor with 10-mm length is embedded in the reinforced concrete, and its reflection spectrum is measured after loading is applied to the concrete slab. As a result, the main peak wavelength and the ratio of the peak reflectivity to the maximal side-mode reflectivity of the optic-fiber grating represent the fracture severity. The fact that the sharp decreasing of the ratio of the peak reflectivity to the maximal side-mode reflectivity represents the early crack is confirmed by the theoretical calculation. The method can be used to detect the cracks in the reinforced concrete and give safety evaluation of large-scale infrastructure.

  2. Measurement of crack in rock using transmitted elastic wave; Toka danseiha ni yoru ganbannai kiretsu keisoku

    Energy Technology Data Exchange (ETDEWEB)

    Tomishima, Y [National Institute for Resources and Environment, Tsukuba (Japan)

    1997-10-22

    With an objective to measure at high accuracy the positions and sizes of cracks existing in rocks, a theoretical study has been carried out on a method which utilizes initial movement characteristics of P-wave. The P-wave which diffracts and propagates at a crack tip has a characteristic that its phase may reverse according to the positional relationship between vibration transmitting and receiving points. This positional relationship is decided by the Poisson ratio of media alone. Therefore, when the P-wave is measured while the vibration transmitting and receiving points are moved sandwiching a crack, the polarity of received waveform is changed from negative to positive at a certain position as a boundary. In order to measure this change at high accuracy, an elastic wave of high frequency is required, but it is not easy to obtain the wave in situ. In contrast, utilizing the initial movement polarity can not only identify the change in the polarity, but also perform measurement at high accuracy. The present study discussed a case where cracks are parallel with a free surface and a case where the cracks have angles with the free surface, whereas it was shown that positions of the upper and lower tips of a crack, and length of the crack can be measured accurately. 4 refs., 5 figs.

  3. Fatigue crack threshold relevant to stress ratio, crack wake and loading histories

    International Nuclear Information System (INIS)

    Okazaki, Masakazu; Iwasaki, Akira; Kasahara, Naoto

    2013-01-01

    Fatigue crack propagation behavior was investigated in a low alloy steel which experienced several kind of loading histories. Both the effects of stress ratio, test temperature on the fatigue crack threshold, and the change in the threshold depending on the thermo-mechanical loading histories, were experimentally investigated. It was shown that the thermo-mechanical loading history left its effect along the prior fatigue crack wake resulting in the change of fatigue crack threshold. Some discussions are made on how this type of loading history effect should be treated from engineering point of view. (author)

  4. Evaluation of the crack initiation of curved compact tension specimens of a Zr-2.5Nb pressure tube using the unloading compliance and direct current potential drop methods

    International Nuclear Information System (INIS)

    Jeong, Hyeon Cheol; Ahn, Sang Bok; Park, Joong Chul; Kim, Young Suk

    2005-01-01

    Zr-2.5Nb pressure tubes, carrying fuel bundles and heavy water coolant inside, degrade due to neutron irradiation and hydrogen embrittlement during their operation in heavy water reactors. The safety criterion for the Zr-2.5Nb tubes to meet is a leak-before-break (LBB) requirement. To evaluate a safety margin related to the LBB criterion, facture toughness of the pressure tubes are to be determined periodically with their operational time. For a reliable evaluation of the LBB safety criterion of the pressure tubes, it is required to precisely determine their fracture toughness. Since the fracture toughness or J of the pressure tubes is determined only by the extended crack length, it is important to reliably and precisely evaluate the advanced crack length. However, the problem lies with the detection of the crack opening point because prior plastic deformation before a start of the crack makes it difficult. The aim of this work is to evaluate which method can define the crack initiation point in the Zr- 2.5Nb compact tension specimens more precisely between the unloading compliance method with a crack opening displacement (COD) gauge and the direct current potential drop (DCPD) methods

  5. Chloride Penetration through Cracks in High-Performance Concrete and Surface Treatment System for Crack Healing

    Directory of Open Access Journals (Sweden)

    In-Seok Yoon

    2012-01-01

    Full Text Available For enhancing the service life of concrete structures, it is very important to minimize crack at surface. Even if these cracks are very small, the problem is to which extend these cracks may jeopardize the durability of these decks. It was proposed that crack depth corresponding with critical crack width from the surface is a crucial factor in view of durability design of concrete structures. It was necessary to deal with chloride penetration through microcracks characterized with the mixing features of concrete. This study is devoted to examine the effect of high strength concrete and reinforcement of steel fiber on chloride penetration through cracks. High strength concrete is regarded as an excellent barrier to resist chloride penetration. However, durability performance of cracked high strength concrete was reduced seriously up to that of ordinary cracked concrete. Steel fiber reinforcement is effective to reduce chloride penetration through cracks because steel fiber reinforcement can lead to reduce crack depth significantly. Meanwhile, surface treatment systems are put on the surface of the concrete in order to seal the concrete. The key-issue is to which extend a sealing is able to ensure that chloride-induced corrosion can be prevented. As a result, penetrant cannot cure cracks, however, coating and combined treatment can prevent chloride from flowing in concrete with maximum crack width of 0.06 mm and 0.08 mm, respectively.

  6. Catalytic and thermal cracking processes of waste cooking oil for bio-gasoline synthesis

    Science.gov (United States)

    Dewanto, Muhammad Andry Rizki; Januartrika, Aulia Azka; Dewajani, Heny; Budiman, Arief

    2017-03-01

    Non-renewable energy resources such as fossil fuels, and coal were depleted as the increase of global energy demand. Moreover, environmental aspect becomes a major concern which recommends people to utilize bio-based resources. Waste cooking oil is one of the economical sources for biofuel production and become the most used raw material for biodiesel production. However, the products formed during frying, can affect the trans-esterification reaction and the biodiesel properties. Therefore, it needs to convert low-quality cooking oil directly into biofuel by both thermal and catalytic cracking processes. Thermal and catalytic cracking sometimes are regarded as prospective bio-energy conversion processes. This research was carried out in the packed bed reactor equipped with 2 stages preheater with temperature of reactor was variated in the range of 450-550°C. At the same temperature, catalytic cracking had been involved in this experiment, using activated ZSM-5 catalyst with 1 cm in length. The organic liquid product was recovered by three stages of double pipe condensers. The composition of cracking products were analyzed using GC-MS instrument and the caloric contents were analyzed using Bomb calorimeter. The results reveal that ZSM-5 was highly selective toward aromatic and long aliphatic compounds formation. The percentage recovery of organic liquid product from the cracking process varies start from 8.31% and the optimal results was 54.08%. The highest heating value of liquid product was resulted from catalytic cracking process at temperature of 450°C with value of 10880.48 cal/gr and the highest product yield with 54.08% recovery was achieved from thermal cracking process with temperature of 450°C.

  7. Leak-before-break diagrams using simple plastic limit load criteria for pipes with circumferential cracks

    International Nuclear Information System (INIS)

    Goerner, F.; Munz, D.

    1984-01-01

    Simple criteria for local and global instabilities were used to calculate leak-before-break-diagrams for load-controlled deformations. Relations between the tension and bending stresses in the uncracked pipe and the critical crack angle α/sub c/, below which complete fracture cannot occur, were developed for combined loading by internal pressure and external tension and bending. The different assumptions made for local and global instability lead to similar conclusions about the allowable crack length for leak-before-break behavior. It was not the intention of this paper to compare the conclusions with experimental results available

  8. Crack growth in an austenitic stainless steel at high temperature

    International Nuclear Information System (INIS)

    Polvora, J.P.

    1998-01-01

    This study deals with crack propagation at 650 deg C on an austenitic stainless steel referenced by Z2 CND 17-12 (316L(NN)). It is based on an experimental work concerning two different cracked specimens: CT specimens tested at 650 deg C in fatigue, creep and creep-fatigue with load controlled conditions (27 tests), tube specimens containing an internal circumferential crack tested in four points bending with displacement controlled conditions (10 tests). Using the fracture mechanics tools (K, J and C* parameters), the purpose here is to construct a methodology of calculation in order to predict the evolution of a crack with time for each loading condition using a fracture mechanics global approach. For both specimen types, crack growth is monitored by using a specific potential drop technique. In continuous fatigue, a material Paris law at 650 deg C is used to correlate crack growth rate with the stress intensity factor range corrected with a factor U(R) in order to take into account the effects of crack closure and loading ratio R. In pure creep on CT specimens, crack growth rate is correlated to the evolution of the C* parameter (evaluated experimentally) which can be estimated numerically with FEM calculations and analytically by using a simplified method based on a reference stress approach. A modeling of creep fatigue growth rate is obtained from a simple summation of the fatigue contribution and the creep contribution to the total crack growth. Good results are obtained when C* parameter is evaluated from the simplified expression C* s . Concerning the tube specimens tested in 4 point bending conditions, a simulation based on the actual A 16 French guide procedure proposed at CEA. (authors)

  9. Assessment of short through-wall circumferential cracks in pipes. Experiments and analysis: March 1990--December 1994

    Energy Technology Data Exchange (ETDEWEB)

    Brust, F.W.; Scott, P.; Rahman, S. [Battelle, Columbus, OH (United States)] [and others

    1995-04-01

    This topical report summarizes the work performed for the Nuclear Regulatory Commission`s (NRC) research program entitled ``Short Cracks in Piping and Piping Welds`` that specifically focuses on pipes with short through-wall cracks. Previous NRC efforts, conducted under the Degraded Piping Program, focused on understanding the fracture behavior of larger cracks in piping and fundamental fracture mechanics developments necessary for this technology. This report gives details on: (1) material property determinations, (2) pipe fracture experiments, and (3) development, modification, and validation of fracture analysis methods. The material property data required to analyze the experimental results are included. These data were also implemented into the NRC`s PIFRAC database. Three pipe experiments with short through-wall cracks were conducted on large diameter pipe. Also, experiments were conducted on a large-diameter uncracked pipe and a pipe with a moderate-size through-wall crack. The analysis results reported here focus on simple predictive methods based on the J-Tearing theory as well as limit-load and ASME Section 11 analyses. Some of these methods were improved for short-crack-length predictions. The accuracy of the various methods was determined by comparisons with experimental results from this and other programs. 69 refs., 124 figs, 49 tabs.

  10. Assessment of short through-wall circumferential cracks in pipes. Experiments and analysis: March 1990--December 1994

    International Nuclear Information System (INIS)

    Brust, F.W.; Scott, P.; Rahman, S.

    1995-04-01

    This topical report summarizes the work performed for the Nuclear Regulatory Commission's (NRC) research program entitled ''Short Cracks in Piping and Piping Welds'' that specifically focuses on pipes with short through-wall cracks. Previous NRC efforts, conducted under the Degraded Piping Program, focused on understanding the fracture behavior of larger cracks in piping and fundamental fracture mechanics developments necessary for this technology. This report gives details on: (1) material property determinations, (2) pipe fracture experiments, and (3) development, modification, and validation of fracture analysis methods. The material property data required to analyze the experimental results are included. These data were also implemented into the NRC's PIFRAC database. Three pipe experiments with short through-wall cracks were conducted on large diameter pipe. Also, experiments were conducted on a large-diameter uncracked pipe and a pipe with a moderate-size through-wall crack. The analysis results reported here focus on simple predictive methods based on the J-Tearing theory as well as limit-load and ASME Section 11 analyses. Some of these methods were improved for short-crack-length predictions. The accuracy of the various methods was determined by comparisons with experimental results from this and other programs. 69 refs., 124 figs, 49 tabs

  11. Influence of flow stress choice on the plastic collapse estimation of axially cracked steam generator tubes

    International Nuclear Information System (INIS)

    Tonkovic, Zdenko; Skozrit, Ivica; Alfirevic, Ivo

    2008-01-01

    The influence of the choice of flow stress on the plastic collapse estimation of axially cracked steam generator (SG) tubes is considered. The plastic limit and collapse loads of thick-walled tubes with external axial semi-elliptical surface cracks are investigated by three-dimensional non-linear finite element (FE) analyses. The limit pressure solution as a function of the crack depth, length and tube geometry has been developed on the basis of extensive FE limit load analyses employing the elastic-perfectly plastic material behaviour and small strain theory. Unlike the existing solutions, the newly developed analytical approximation of the plastic limit pressure for thick-walled tubes is applicable to a wide range of crack dimensions. Further, the plastic collapse analysis with a real strain-hardening material model and a large deformation theory is performed and an analytical approximation for the estimation of the flow stress is proposed. Numerical results show that the flow stress, defined by some failure assessment diagram (FAD) methods, depends not only on the tube material, but also on the crack geometry. It is shown that the plastic collapse pressure results, in the case of deeper cracks obtained by using the flow stress as the average of the yield stress and the ultimate tensile strength, can become unsafe

  12. Crack Propagation Analysis Using Acoustic Emission Sensors for Structural Health Monitoring Systems

    Science.gov (United States)

    Horn, Walter; Steck, James

    2013-01-01

    Aerospace systems are expected to remain in service well beyond their designed life. Consequently, maintenance is an important issue. A novel method of implementing artificial neural networks and acoustic emission sensors to form a structural health monitoring (SHM) system for aerospace inspection routines was the focus of this research. Simple structural elements, consisting of flat aluminum plates of AL 2024-T3, were subjected to increasing static tensile loading. As the loading increased, designed cracks extended in length, releasing strain waves in the process. Strain wave signals, measured by acoustic emission sensors, were further analyzed in post-processing by artificial neural networks (ANN). Several experiments were performed to determine the severity and location of the crack extensions in the structure. ANNs were trained on a portion of the data acquired by the sensors and the ANNs were then validated with the remaining data. The combination of a system of acoustic emission sensors, and an ANN could determine crack extension accurately. The difference between predicted and actual crack extensions was determined to be between 0.004 in. and 0.015 in. with 95% confidence. These ANNs, coupled with acoustic emission sensors, showed promise for the creation of an SHM system for aerospace systems. PMID:24023536

  13. Low temperature spalling of silicon: A crack propagation study

    Energy Technology Data Exchange (ETDEWEB)

    Bertoni, Mariana; Uberg Naerland, Tine; Stoddard, Nathan; Guimera Coll, Pablo

    2017-06-08

    Spalling is a promising kerfless method for cutting thin silicon wafers while doubling the yield of a silicon ingot. The main obstacle in this technology is the high total thickness variation of the spalled wafers, often as high as 100% of the wafer thickness. It has been suggested before that a strong correlation exists between low crack velocities and a smooth surface, but this correlation has never been shown during a spalling process in silicon. The reason lies in the challenge associated to measuring such velocities. In this contribution, we present a new approach to assess, in real time, the crack velocity as it propagates during a low temperature spalling process. Understanding the relationship between crack velocity and surface roughness during spalling can pave the way to attain full control on the surface quality of the spalled wafer.

  14. Cracking in Flexural Reinforced Concrete Members

    DEFF Research Database (Denmark)

    Rasmussen, Annette Beedholm; Fisker, Jakob; Hagsten, Lars German

    2017-01-01

    The system of cracks developing in reinforced concrete is in many aspects essential when modelling structures in both serviceability- and ultimate limit state. This paper discusses the behavior concerning crack development in flexural members observed from tests and associates it with two different...... existing models. From the investigations an approach is proposed on how to predict the crack pattern in flexural members involving two different crack systems; primary flexural cracks and local secondary cracks. The results of the approach is in overall good agreement with the observed tests and captures...... the pronounced size effect associated with flexural cracking in which the crack spacing and crack widths are approximately proportional to the depth of the member....

  15. Development of a crack monitoring technique for use in a corrosion fatigue study of SA533-B pressure vessel steel

    International Nuclear Information System (INIS)

    Benson, J.M.; Tait, R.B.; Garrett, G.G.

    1981-10-01

    At present there does not exist a realistic crack growth law which will provide a good description of the relationship between the alternating stress intensity factor and the crack growth per cycle of stress. Such a law should be applicable to either the pressurized water reactor environment (PWR) or boiling water reactor environmnt (BWR). This project was formulated with the aim of examining the fatigue crack growth rate of SA533-B steel (a nuclear pressure vessel steel) in the threshold region in a simulated PWR environment. The aim of this report is to develop a crack monitoring technique for use in corrosion fatigue studies. Factors affecting fatigue crack propagation include: frequency, stress range, the effect of irradiation, ageing and environment. The mechanisms of crack propagation that are discussed include: slip dissolution, hydrogen assisted cracking, corrosion potential, and morphology studies. D.C. electrical potential, the compliance technique and the back-faced strain gauge method can be used for crack monitoring. Details are also given on the experimental equipment and programme. The results of the experiment has shown that the potential difference technique for monitoring crack length is a valuable one and is well suited for use in fatigue testing applications

  16. The Effect of superficial cracks of the concrete on the behavior and corrosion rate of steel rebars in Persian Golf (Booshehr)

    International Nuclear Information System (INIS)

    Afshar, A.; Rajabi, A.

    2001-01-01

    The presence of superficial cracks in concrete increases the diffusion of destructive agents into concrete and the corrosion of rebars will take place. In the present work, the effects of cracks width on the behavior and corrosion rate of steel rebars in the concrete containing cements type I and II at Persian Gulf water have been studied. The results show that the corrosion rate of steel rebars in the concrete with cracks width less than 0.4 mm is negligible, but with increasing the cracks width to 0.7 mm, the corrosion rate increase rapidly. Also, the corrosion gate of gebars in the concrete containing cement type I is more than that of cement type II. The visual inspection of the surface area of gebars shows that the corroded area is 6-7 times of the crack width and length

  17. K{sub I}-T estimation for embedded flaws in pipes - Part II: Circumferentially oriented cracks

    Energy Technology Data Exchange (ETDEWEB)

    Qian Xudong, E-mail: cveqx@nus.edu.s [Department of Civil Engineering, National University of Singapore, 1 Engineering Drive 2, Singapore 117576 (Singapore)

    2010-04-15

    This paper, in parallel to the investigation on axially embedded cracks reported in the companion paper, presents a numerical study on the linear-elastic K{sub I} and T-stress values over the front of elliptical cracks circumferentially embedded in the wall of a pipe/cylindrical structure, under a uniform pressure applied on the inner surface of the pipe. The numerical procedure employs the interaction-integral approach to compute the linear-elastic stress-intensity factor (SIF) K{sub I} and T-stress values for embedded cracks with practical sizes at different locations in the wall of the pipe. The parametric study covers a wide range of geometric parameters for embedded cracks in the pipe, including: the wall thickness to the inner radius ratio (t/R{sub i}), the crack depth over the wall thickness ratio (a/t), the crack aspect ratio (a/c) and the ratio of the distance from the centerline of the crack to the outer surface of the pipe over the pipe wall thickness (e{sub M}/t). The parametric investigation identifies a significant effect of the remaining ligament length on both the T-stress and K{sub I} values at the crack-front location (denoted by point O) nearest to the outer surface of the pipe and at the crack-front location (denoted by point I) nearest to the inner surface of the pipe. The numerical investigation establishes the database to derive approximate functions from a nonlinear curve-fitting procedure to predict the T-stress and K{sub I} values at three critical front locations of the circumferentially embedded crack in a pipe: points O, I and M. The proposed T-stress and K{sub I} functions utilize a combined second-order polynomial and a power-law expression, which presents a close agreement with the T-stress and K{sub I} values computed from the very detailed finite element models. The comparison between the circumferentially embedded crack and the axially embedded crack indicates that both the T-stress and K{sub I} values at crack-front points O and

  18. Fatigue crack growth behaviour of carbon steel piping material subjected to single overload/under-load

    International Nuclear Information System (INIS)

    Arora, Punit; Tripathi, R.; Singh, P.K.; Bhasin, V.; Vijayan, P.K.

    2016-01-01

    The objective of the present study is to understand the Fatigue Crack Growth Rate (FCGR) behaviour after single over-load/ under-load event on carbon steel piping material. The tests have been carried out on standard Compact Tension (CT) specimens. The effect of different crack length to width ratio (a/W) of specimen and overload/under-load ratios on FCGR have been studied. The studies have shown significant reduction in FCG rate after overload event. The strain field has been measured using Digital Image Correlation (DIC) technique ahead of the crack tip to quantify the plastic zone size due to overload and constant amplitude load. In addition, plastic zone calculations have also been carried out using 3D finite element analyses for the prediction of post overload FCGR/ life. The predicted FCGR are in agreement with experimentally determined FCGR. (author)

  19. Damage assessment of low-cycle fatigue by crack growth prediction. Development of growth prediction model and its application

    International Nuclear Information System (INIS)

    Kamaya, Masayuki; Kawakubo, Masahiro

    2012-01-01

    In this study, the fatigue damage was assumed to be equivalent to the crack initiation and its growth, and fatigue life was assessed by predicting the crack growth. First, a low-cycle fatigue test was conducted in air at room temperature under constant cyclic strain range of 1.2%. The crack initiation and change in crack size during the test were examined by replica investigation. It was found that a crack of 41.2 μm length was initiated almost at the beginning of the test. The identified crack growth rate was shown to correlate well with the strain intensity factor, whose physical meaning was discussed in this study. The fatigue life prediction model (equation) under constant strain range was derived by integrating the crack growth equation defined using the strain intensity factor, and the predicted fatigue lives were almost identical to those obtained by low-cycle fatigue tests. The change in crack depth predicted by the equation also agreed well with the experimental results. Based on the crack growth prediction model, it was shown that the crack size would be less than 0.1 mm even when the estimated fatigue damage exceeded the critical value of the design fatigue curve, in which a twenty-fold safety margin was used for the assessment. It was revealed that the effect of component size and surface roughness, which have been investigated empirically by fatigue tests, could be reasonably explained by considering the crack initiation and growth. Furthermore, the environmental effect on the fatigue life was shown to be brought about by the acceleration of crack growth. (author)

  20. Preliminary results on the fracture analysis of multi-site cracking of lap joints in aircraft skins

    Science.gov (United States)

    Beuth, J. L., Jr.; Hutchinson, John W.

    1992-07-01

    Results of a fracture mechanics analysis relevant to fatigue crack growth at rivets in lap joints of aircraft skins are presented. Multi-site damage (MSD) is receiving increased attention within the context of problems of aging aircraft. Fracture analyses previously carried out include small-scale modeling of rivet/skin interactions, larger-scale two-dimensional models of lap joints similar to that developed here, and full scale three-dimensional models of large portions of the aircraft fuselage. Fatigue testing efforts have included flat coupon specimens, two-dimensional lap joint tests, and full scale tests on specimens designed to closely duplicate aircraft sections. Most of this work is documented in the proceedings of previous symposia on the aging aircraft problem. The effect MSD has on the ability of skin stiffeners to arrest the growth of long skin cracks is a particularly important topic that remains to be addressed. One of the most striking features of MSD observed in joints of some test sections and in the joints of some of the older aircraft fuselages is the relative uniformity of the fatigue cracks from rivet to rivet along an extended row of rivets. This regularity suggests that nucleation of the cracks must not be overly difficult. Moreover, it indicates that there is some mechanism which keeps longer cracks from running away from shorter ones, or, equivalently, a mechanism for shorter cracks to catch-up with longer cracks. This basic mechanism has not been identified, and one of the objectives of the work is to see to what extent the mechanism is revealed by a fracture analysis of the MSD cracks. Another related aim is to present accurate stress intensity factor variations with crack length which can be used to estimate fatigue crack growth lifetimes once cracks have been initiated. Results are presented which illustrate the influence of load shedding from rivets with long cracks to neighboring rivets with shorter cracks. Results are also included

  1. Statistical distribution of time to crack initiation and initial crack size using service data

    Science.gov (United States)

    Heller, R. A.; Yang, J. N.

    1977-01-01

    Crack growth inspection data gathered during the service life of the C-130 Hercules airplane were used in conjunction with a crack propagation rule to estimate the distribution of crack initiation times and of initial crack sizes. A Bayesian statistical approach was used to calculate the fraction of undetected initiation times as a function of the inspection time and the reliability of the inspection procedure used.

  2. Ultrasonic sizing of fatigue cracks

    International Nuclear Information System (INIS)

    Burns, D.J.

    1983-12-01

    Surface and buried fatigue cracks in steel plates have been sized using immersion probes as transmitters-receivers, angled to produce shear waves in the steel. Sizes have been estimated by identifying the ultrasonic waves diffracted from the crack tip and by measuring the time taken for a signal to travel to and from the crack tip. The effects of compression normal to a fatigue crack and of crack front curvature are discussed. Another diffraction technique, developed by UKAEA, Harwell, is reviewed

  3. Eddy current crack detection capability assessment approach using crack specimens with differing electrical conductivity

    Science.gov (United States)

    Koshti, Ajay M.

    2018-03-01

    Like other NDE methods, eddy current surface crack detectability is determined using probability of detection (POD) demonstration. The POD demonstration involves eddy current testing of surface crack specimens with known crack sizes. Reliably detectable flaw size, denoted by, a90/95 is determined by statistical analysis of POD test data. The surface crack specimens shall be made from a similar material with electrical conductivity close to the part conductivity. A calibration standard with electro-discharged machined (EDM) notches is typically used in eddy current testing for surface crack detection. The calibration standard conductivity shall be within +/- 15% of the part conductivity. This condition is also applicable to the POD demonstration crack set. Here, a case is considered, where conductivity of the crack specimens available for POD testing differs by more than 15% from that of the part to be inspected. Therefore, a direct POD demonstration of reliably detectable flaw size is not applicable. Additional testing is necessary to use the demonstrated POD test data. An approach to estimate the reliably detectable flaw size in eddy current testing for part made from material A using POD crack specimens made from material B with different conductivity is provided. The approach uses additional test data obtained on EDM notch specimens made from materials A and B. EDM notch test data from the two materials is used to create a transfer function between the demonstrated a90/95 size on crack specimens made of material B and the estimated a90/95 size for part made of material A. Two methods are given. For method A, a90/95 crack size for material B is given and POD data is available. Objective of method A is to determine a90/95 crack size for material A using the same relative decision threshold that was used for material B. For method B, target crack size a90/95 for material A is known. Objective is to determine decision threshold for inspecting material A.

  4. Type IIIa cracking at 2CrMo welds in 1/2CrMoV pipework

    Energy Technology Data Exchange (ETDEWEB)

    Brett, S J; Smith, P A [National Power plc, Swindon (United Kingdom)

    1999-12-31

    The most common form of in-service defect found today on the welds of National Power`s 1/2CrMoV pipework systems is Type IV cracking which occurs in intercritically transformed material at the edge of the heat affected zone. However an alternate form of cracking, termed IIIa, which occurs close to the weld fusion line in fully grain refined heat affected zones, has also been observed. The incidence of Type IIIa cracking has increased in recent years and these defects now constitute a significant part of the total recorded crack population. This presentation describes Type IIIa cracking and compares and contrasts it with the better documented Type IV cracking. Particular reference is made to the role of carbon diffusion at the weld fusion line in promoting Type IIIa damage in preference to Type IV. (orig.) 5 refs.

  5. Type IIIa cracking at 2CrMo welds in 1/2CrMoV pipework

    Energy Technology Data Exchange (ETDEWEB)

    Brett, S.J.; Smith, P.A. [National Power plc, Swindon (United Kingdom)

    1998-12-31

    The most common form of in-service defect found today on the welds of National Power`s 1/2CrMoV pipework systems is Type IV cracking which occurs in intercritically transformed material at the edge of the heat affected zone. However an alternate form of cracking, termed IIIa, which occurs close to the weld fusion line in fully grain refined heat affected zones, has also been observed. The incidence of Type IIIa cracking has increased in recent years and these defects now constitute a significant part of the total recorded crack population. This presentation describes Type IIIa cracking and compares and contrasts it with the better documented Type IV cracking. Particular reference is made to the role of carbon diffusion at the weld fusion line in promoting Type IIIa damage in preference to Type IV. (orig.) 5 refs.

  6. Crack propagation in teeth: a comparison of perimortem and postmortem behavior of dental materials and cracks.

    Science.gov (United States)

    Hughes, Cris E; White, Crystal A

    2009-03-01

    This study presents a new method for understanding postmortem heat-induced crack propagation patterns in teeth. The results demonstrate that patterns of postmortem heat-induced crack propagation differ from perimortem and antemortem trauma-induced crack propagation patterns. Dental material of the postmortem tooth undergoes dehydration leading to a shrinking and more brittle dentin material and a weaker dentin-enamel junction. Dentin intertubule tensile stresses are amplified by the presence of the pulp cavity, and initiates crack propagation from the internal dentin, through the dentin-enamel junction and lastly the enamel. In contrast, in vivo perimortem and antemortem trauma-induced crack propagation initiates cracking from the external surface of the enamel toward the dentin-enamel junction where the majority of the energy of the crack is dissipated, eliminating the crack's progress into the dentin. These unique patterns of crack propagation can be used to differentiate postmortem taphonomy-induced damage from antemortem and perimortem trauma in teeth.

  7. Work of plastic deformation in local zone of crack apex

    International Nuclear Information System (INIS)

    Gol'tsev, V.Yu.; Matvienko, Yu.G.; Rivkin, E.Yu.

    1981-01-01

    For substantiating application of criteria of viscous fracture and deeoer understanding of this. process one should know strain distribution and energy consumption for plastic deformation in crack top zone. For this purpose plane samples of 300x70x1.5 mm dimension with central notch of 23, 36 and 46 mm length have been subjected to tensile testing. The samples have been cut out from sheet steel 1Kh18N9T perpendicularly to the rolling direction. It is shown that the suggested viscous fracture conception ensures general approach to the viscous and elastoplastic fracture based on the concept on specific work of plastic deformation in the localized zone νsub(l). The νsub(l) value characterizes maximum plastic material energy consumption and may serve as criterion of viscous material fracture parallel to the critical opening of the deltasub(c) crack top

  8. Atomistics of crack propagation

    International Nuclear Information System (INIS)

    Sieradzki, K.; Dienes, G.J.; Paskin, A.; Massoumzadeh, B.

    1988-01-01

    The molecular dynamic technique is used to investigate static and dynamic aspects of crack extension. The material chosen for this study was the 2D triangular solid with atoms interacting via the Johnson potential. The 2D Johnson solid was chosen for this study since a sharp crack in this material remains stable against dislocation emission up to the critical Griffith load. This behavior allows for a meaningful comparison between the simulation results and continuum energy theorems for crack extension by appropriately defining an effective modulus which accounts for sample size effects and the non-linear elastic behavior of the Johnson solid. Simulation results are presented for the stress fields of moving cracks and these dynamic results are discussed in terms of the dynamic crack propagation theories, of Mott, Eshelby, and Freund

  9. An Artificial Neural Network-Based Algorithm for Evaluation of Fatigue Crack Propagation Considering Nonlinear Damage Accumulation.

    Science.gov (United States)

    Zhang, Wei; Bao, Zhangmin; Jiang, Shan; He, Jingjing

    2016-06-17

    In the aerospace and aviation sectors, the damage tolerance concept has been applied widely so that the modeling analysis of fatigue crack growth has become more and more significant. Since the process of crack propagation is highly nonlinear and determined by many factors, such as applied stress, plastic zone in the crack tip, length of the crack, etc. , it is difficult to build up a general and flexible explicit function to accurately quantify this complicated relationship. Fortunately, the artificial neural network (ANN) is considered a powerful tool for establishing the nonlinear multivariate projection which shows potential in handling the fatigue crack problem. In this paper, a novel fatigue crack calculation algorithm based on a radial basis function (RBF)-ANN is proposed to study this relationship from the experimental data. In addition, a parameter called the equivalent stress intensity factor is also employed as training data to account for loading interaction effects. The testing data is then placed under constant amplitude loading with different stress ratios or overloads used for model validation. Moreover, the Forman and Wheeler equations are also adopted to compare with our proposed algorithm. The current investigation shows that the ANN-based approach can deliver a better agreement with the experimental data than the other two models, which supports that the RBF-ANN has nontrivial advantages in handling the fatigue crack growth problem. Furthermore, it implies that the proposed algorithm is possibly a sophisticated and promising method to compute fatigue crack growth in terms of loading interaction effects.

  10. Olefins from conventional and heavy feedstocks: Energy use in steam cracking and alternative processes

    International Nuclear Information System (INIS)

    Ren Tao; Patel, Martin; Blok, Kornelis

    2006-01-01

    Steam cracking for the production of light olefins, such as ethylene and propylene, is the single most energy-consuming process in the chemical industry. This paper reviews conventional steam cracking and innovative olefin technologies in terms of energy efficiency. It is found that the pyrolysis section of a naphtha steam cracker alone consumes approximately 65% of the total process energy and approximately 75% of the total exergy loss. A family portrait of olefin technologies by feedstocks is drawn to search for alternatives. An overview of state-of-the-art naphtha cracking technologies shows that approximately 20% savings on the current average process energy use are possible. Advanced naphtha cracking technologies in the pyrolysis section, such as advanced coil and furnace materials, could together lead to up to approximately 20% savings on the process energy use by state-of-the-art technologies. Improvements in the compression and separation sections could together lead to up to approximately 15% savings. Alternative processes, i.e. catalytic olefin technologies, can save up to approximately 20%

  11. Investigation into a major crack that occurred during fabrication of a thick walled alloy pressure vessel

    International Nuclear Information System (INIS)

    Griffiths, Roger R.

    2002-01-01

    A high pressure thick walled (171 mm+cladding) reactor was under construction when a crack, with a total length of about 2.5 m, occurred at a nozzle. An investigation was conducted to determine how manufacture could safely proceed. This revealed that the primary cause of cracking was the method by which preheat had been applied to the vessel for the welding operation, coupled with the very low impact values achieved by the weld metal in the as-welded condition. Investigation also centred on the use of dehydrogenation heat treatment (DHT) instead of an intermediate stress relief (ISR), and the oxidised nature of the fracture surface. The oxidation could not be satisfactorily explained, and as a result neither the time the fracture occurred nor the significance of applying DHT in place of ISR could be absolutely determined. Nevertheless it was concluded that fracture probably occurred before DHT was applied. It was recommended that the method of preheat be revised and ISR applied without cooling below minimum preheat temperature. Further review of the incident resulted in additional recommendations for prevention of a recurrence in future work. One critical aspect was the lack of response to the poor as-welded toughness properties of the weld deposit

  12. Investigation into a major crack that occurred during fabrication of a thick walled alloy pressure vessel

    Energy Technology Data Exchange (ETDEWEB)

    Griffiths, Roger R

    2002-08-01

    A high pressure thick walled (171 mm+cladding) reactor was under construction when a crack, with a total length of about 2.5 m, occurred at a nozzle. An investigation was conducted to determine how manufacture could safely proceed. This revealed that the primary cause of cracking was the method by which preheat had been applied to the vessel for the welding operation, coupled with the very low impact values achieved by the weld metal in the as-welded condition. Investigation also centred on the use of dehydrogenation heat treatment (DHT) instead of an intermediate stress relief (ISR), and the oxidised nature of the fracture surface. The oxidation could not be satisfactorily explained, and as a result neither the time the fracture occurred nor the significance of applying DHT in place of ISR could be absolutely determined. Nevertheless it was concluded that fracture probably occurred before DHT was applied. It was recommended that the method of preheat be revised and ISR applied without cooling below minimum preheat temperature. Further review of the incident resulted in additional recommendations for prevention of a recurrence in future work. One critical aspect was the lack of response to the poor as-welded toughness properties of the weld deposit.

  13. Inhibition of intergranular stress corrosion cracking of sensitized type 304 stainless steel. Annual report

    International Nuclear Information System (INIS)

    Brown, B.F.

    1977-01-01

    The effectiveness of various inhibitors in mitigating stress corrosion cracking of stainless steel in hot aqueous environment was evaluated. The inhibitors studied were of three types: poly-oxy-anions, organic competitive absorbers, and simple cations; the corrosive medium was 4M NaCl acidified with H 2 SO 4 to ph of about 2.3. The following conclusions were reached: pH does not affect cracking kinetics in a sensitive way; cracking time is highly dependent on chloride concentrations; poly-oxy-anions do not perform well; organics offer some possibilities as inhibitors; cationic additives can have effects varying from trivial to total suppression of cracking--behavior is both cation and concentration dependent. 2 figures, 5 tables

  14. Investigation into fatigue crack growth and kinetic diagrams of fatigue failure

    International Nuclear Information System (INIS)

    Yarema, S.Ya.

    1977-01-01

    Studies on fatigue failure are discussed in terms of fatigue failure kinetic diagrams (FFKD), in which the fatigue crack growth rate is plotted against the stress intensity coefficient (SIC). The physical sense of the crack growth rate and SIC is discussed and their applicability for description of the material in the destruction zone, particularly in presence of various media. Variation of experimental parameters (loading and environment) is followed by a transition period during which the results of the experiment may depend on its history, so that FFKD would remain invariant. Advantages of tests under constant experimental conditions are shown. The ways to stabilize SIC are indicated and requirements to the samples are given. As an example, the tests of disc samples made of plate materials are given, where SIC does not depend on the crack length. The question of controlling the experimental conditions such as asymmetry and shape of the loading cycle, loading frequency, fluctuations of temperature and air composition is considered. The analytical functions describing FFKD are discussed. It is shown, that in appropriate dimensionless coordinates the FFKD of different materials merge into one curve

  15. Effects of rust in the crack face on crack detection based on Sonic-IR method

    International Nuclear Information System (INIS)

    Harai, Y.; Izumi, Y.; Tanabe, H.; Takamatsu, T.; Sakagami, T.

    2015-01-01

    Sonic-IR, which is based on the thermographic detection of the temperature rise due to frictional heating at the defect faces under ultrasonic excitation, has an advantage in the detection of closed and small defects. However, this method has a lot of nuclear factors relating to heat generation. In this study, effects of rust in the crack faces on the crack detection based on the sonic-IR method is experimentally investigated by using crack specimens. The heat generation by ultrasonic excitation was observed regularly during rust accelerated test using original device. The distribution of temperature change around the crack was changed with the progress of rust. This change in heat generation, it believed to be due to change in the contact state of the crack surface due to rust. As a result, it was found that heat generation by ultrasonic excitation is affected by rust in the crack faces. And it was also found that crack detection can be conducted by sonic-IR even if rust was generated in the crack faces. (author)

  16. Critical experiments, measurements, and analyses to establish a crack arrest methodology for nuclear pressure vessel steels

    International Nuclear Information System (INIS)

    Hahn, G.T.

    1977-01-01

    Substantial progress was made in three important areas: crack propagation and arrest theory, two-dimensional dynamic crack propagation analyses, and a laboratory test method for the material property data base. The major findings were as follows: Measurements of run-arrest events lent support to the dynamic, energy conservation theory of crack arrest. A two-dimensional, dynamic, finite-difference analysis, including inertia forces and thermal gradients, was developed. The analysis was successfully applied to run-arrest events in DCB (double-cantilever-beam) and SEN (single-edge notched) test pieces. A simplified procedure for measuring K/sub D/ and K/sub Im/ values with ordinary and duplex DCB specimens was demonstrated. The procedure employs a dynamic analysis of the crack length at arrest and requires no special instrumentation. The new method was applied to ''duplex'' specimens to measure the large K/sub D/ values displayed by A533B steel above the nil-ductility temperature. K/sub D/ crack velocity curves and K/sub Im/ values of two heats of A533B steel and the corresponding values for the plane strain fracture toughness associated with static initiation (K/sub Ic/), dynamic initiation (K/sub Id/), and the static stress intensity at crack arrest (K/sub Ia/) were measured. Possible relations among these toughness indices are identified. During the past year the principal investigators of the participating groups reached agreement on a crack arrest theory appropriate for the pressure vessel problem. 7 figures

  17. Experimental and numerical investigations of stable crack growth of axial surface flaws in a pressure vessel

    International Nuclear Information System (INIS)

    Brocks, W.; Krafka, H.; Mueller, W.; Wobst, K.

    1988-01-01

    In connection with the problem of the transferability of parameters obtained experimentally with the help of fracture-mechanical test specimens and used for the initiation and the stable propagation of cracks in cases of pulsating stress and of the elasto-plastic behaviour of construction components, a pressure vessel with an inside diameter of 1500 mm, a cylindrical length of 3000 mm and a wall thickness of 40 mm was hydraulically loaded with the help of internal pressure in the first stage, to attain an average crack growth of 1 mm at Δ a ≅, the loading taking place at about 21deg C. This stress-free annealed vessel exhibited an axial semielliptical vibration-induced surface crack about 181 mm long and 20 mm deep, as a test defect, in a welded circular blank made of the steel 20MnMoNi 55. The fractographic analysis of the first stable crack revealed that its growth rate of Δa was highest in the area of transition from the weak to the strong bend of the crack front (55deg m /σ v (average principal stress: σ m , Mises' reference stress: σ v v). A comparison of the experimental with the numerical results from the first stable crack shows that the local stable crack growth Δa cannot be calculated solely with reference to J, because Δa appears to depend essentially on the quotient σ m /σ v . (orig./MM) [de

  18. Development of seamless forged pipe and fitting for BWR recirculation loop piping with improved resistance to intergranular stress corrosion cracking

    International Nuclear Information System (INIS)

    Ohnishi, Keizo; Tsukada, Hisashi; Kobayashi, Masayoshi; Iwadate, Tadao; Ono, Shinichi

    1981-01-01

    As a primary remedy for IGSCC of primary loop piping, especially Recirculation Loop Piping of BWR, extra low carbon stainless steel with high nitrogen content has become to be used. While, in order to make In-service Inspection easier and complete, new design of piping which decrease both number and total length of weld line has been considered. Japan Steel Works has developed the research on large size seamless forged pipe and fitting made from high nitrogen extra low carbon 316 stainless steel. This paper describes the key points of manufacturing technology as well as the material properties, especially strength and intergranular-corrosion and intergranular- stress-corrosion-cracking-resistivities of these forged pipe and fitting. (author)

  19. Thermal fatigue cracking of austenitic stainless steels

    International Nuclear Information System (INIS)

    Fissolo, A.

    2001-01-01

    This report deals with the thermal fatigue cracking of austenitic stainless steels as AISI 316 LN and 304 L. Such damage has been clearly observed for some components used in Fast Breeder reactors (FBR) and Pressure Water Reactor (PWR). In order to investigate thermal fatigue, quasi-structural specimen have been used. In this frame, facilities enforcing temperature variations similar to those found under the operation conditions have been progressively developed. As for components, loading results from impeded dilatation. In the SPLASH facility, the purpose was to establish accurate crack initiation conditions in order to check the relevance of the usual component design methodology. The tested specimen is continuously heated by the passage of an electrical DC current, and submitted to cyclic thermal down shock (up to 1000 deg C/s) by means of periodical spraying of water on two opposite specimen faces. The number of cycles to crack initiation N i is deduced from periodic examinations of the quenched surfaces, by means of optical microscopy. It is considered that initiation occurs when at least one 50μm to 150□m long crack is observed. Additional SPLASH tests were performed for N >> N i , with a view to investigate the evolution of a surface multiple cracking network with the number of cycles N. The CYTHIA test was mainly developed for the purpose of assessing crack growth dynamics of one isolated crack in thermal fatigue conditions. Specimens consist of thick walled tubes with a 1 mm circular groove is spark-machined at the specimen centre. During the test, the external wall of the tube is periodically heated by using a HF induction coil (1 MHz), while its internal wall is permanently cooled by flowing water. Total crack growth is derived from post-mortem examinations, whereby the thermal fatigue final rupture surface is oxidized at the end of the test. The specimen is broken afterwards under mechanical fatigue at room temperature. All the tests confirm that

  20. High temperature cracking of steels: effect of geometry on creep crack growth laws

    International Nuclear Information System (INIS)

    Kabiri, M.R.

    2003-12-01

    This study was performed at Centre des Materiaux de l'Ecole des Mines de Paris. It deals with identification and transferability of high temperature creep cracking laws of steels. A global approach, based on C * and J non-linear fracture mechanics parameters has been used to characterize creep crack initiation and propagation. The studied materials are: the ferritic steels 1Cr-1Mo-1/4V (hot and cold parts working at 540 and 250 C) used in the thermal power stations and the austenitic stainless steel 316 L(N) used in the nuclear power stations. During this thesis a data base was setting up, it regroups several tests of fatigue, creep, creep-fatigue, and relaxation. Its particularity is to contain several creep tests (27 tests), achieved at various temperatures (550 to 650 C) and using three different geometries. The relevance of the C * parameter to describe the creep crack propagation was analysed by a means of systematic study of elasto-viscoplastic stress singularities under several conditions (different stress triaxiality). It has been shown that, besides the C * parameter, a second non singular term, denoted here as Q * , is necessary to describe the local variables in the vicinity of the crack tip. Values of this constraint parameter are always negative. Consequently, application of typical creep crack growth laws linking the creep crack growth rate to the C * parameter (da/dt - C * ), will be conservative for industrial applications. Furthermore, we showed that for ferritic steels, crack incubation period is important, therefore a correlation of Ti - C * type has been kept to predict crack initiation time Ti. For the austenitic stainless steel, the relevant stage is the one of the crack propagation, so that a master curve (da/dt - C * ), using a new data analysis method, was established. Finally, the propagation of cracks has been simulated numerically using the node release technique, allowing to validate analytical expressions utilised for the experimental

  1. Crack resistance of austenitic pipes with circumferential through-wall cracks

    International Nuclear Information System (INIS)

    Foerster, K.; Grueter, L.; Setz, W.; Bhandari, S.; Debaene, J.P.; Faidy, C.; Schwalbe, K.H.

    1993-01-01

    For monotonously increasing load the correct evaluation of the crack resistance properties of a structure is essential for safety analyses. Considerable attention has been given to the through-wall case, since this is generally believed to be the controlling case with regard to complete pipe failure. The maximum load conditions for circumferential crack growth in pipes under displacement-controlled loadings has been determined. The need for crack resistance curves, measured on circumferentially through-wall cracked straight pipes of austenitic stainless steel 316L under bending, is emphasized by the limitation in the data range on small specimens and by the differences in the procedures. To answer open questions and to improve calculational methods a joint fracture mechanics program is being performed by Electricite de France, Novatome and Siemens-Interatom. The working program contains experimental and theoretical investigations on the applicability of small-specimen data to real structures. 10 refs., 10 figs., 4 tabs

  2. A model for crack initiation in the Li-ion battery electrodes

    Energy Technology Data Exchange (ETDEWEB)

    Panat, Rahul, E-mail: rahul.panat@wsu.edu

    2015-12-01

    The development of high energy density Lithium-ion batteries is of intense interest due to their application in the electric car and consumer electronics industry. The primary limiter in using high energy density battery electrodes is the cracking of the electrode material due to the severe strain caused by the charging–discharging cycles. In this paper, a linear perturbation model is used to describe the evolution of the electrode surface under stress. The driving force for the surface undulation formation is the reduction in the electrode strain energy. The kinetics of mass transport is described by the surface and volume diffusion. The model predicts that the Si electrode will develop surface undulations of the order of sub-1 μm length scale on the electrode surface, showing a reasonable agreement with experimental results reported in literature. Such surface undulations roughen the anode surface and can form notches that can act as crack initiation sites. It is also shown that this model is applicable when the temperature of the system is not constant and the system is not isolated. The limitations of the model are also discussed. - Highlights: • This work presents a theoretical formulation that predicts crack formation at an electrode surface under a lithiation cycle. • The research provides the critical parameters required to improve the life of the Li-ion batteries. • These research findings can be used to modify the surface structure to minimize crack formation. • The predictions from the model show a reasonable agreement with the experiments. • None of the theoretical literature so far has addressed the crack formation problem addressed in this paper.

  3. Development of an ECT technique for discriminating between a through-wall/non through-wall crack in a steam generator tube

    International Nuclear Information System (INIS)

    Lee, D.H.; Choi, M.S.; Hur, D.H.; Han, J.H.; Lee, U.C.

    2004-01-01

    In a lot of pressurized water reactors, PWSCC (primary water stress corrosion cracking) has been observed in the expansion or u-bend transitions of the alloy 600 steam generator tubes. Particularly, the development of a through-wall crack may cause leakage of the primary coolant during operation and the resultant forced outage, and the in-situ pressure test has often been used to evaluate the integrity and the leakage of the cracked tube during an in-service inspection. However, this process requires additional equipment and hours, and the tested tubes are plugged due to the plastic deformation induced by the internal pressurization. This paper describes a new evaluation technique of the Eddy current test, by which it can be determined whether the crack is through-wall or non through-wall. The technique is based upon the analysis of the characteristics in the Eddy current signals from the crack and also includes the method of measuring exact through-wall length of the crack. The proof and applicability of the technique is discussed with the results of the destructive tests on cracked tubes extracted from a commercial power plant. Also, the effect of crack opening, which reflects the driving force for a crack propagation of non through-wall crack and the leak rate of a through-wall crack, upon the characteristics of the Eddy current signals from the coils of the motorized rotating probe is investigated and discussed using steam generator tube samples with manufactured axial cracks of a through-wall and non through-wall. (orig.)

  4. Prediction of Crack Growth Aqueous Environments.

    Science.gov (United States)

    1983-06-01

    ORGANIZATION NAME AND ADDRESS 10. PROGRAM ELEMENT. PROJECT. TASK AREA & WORK UNIT NUMBERS SRI International 333 Ravenswood Avenue Menlo Park, CA 94025 II...34no crack" has at least a vestigial rupture, associated with cyclic loading of the oxide film at the crack tip. The curve labeled "crack" was obtained...be an effect of crack opening. For the data set labeled "crack", the vestigial crack, although short, is very tight and the impedance is large. Under

  5. Effect of helium on fatigue crack growth and life of reduced activation ferritic/martensitic steel

    International Nuclear Information System (INIS)

    Nogami, Shuhei; Takahashi, Manabu; Hasegawa, Akira; Yamazaki, Masanori

    2013-01-01

    The effects of helium on the fatigue life, micro-crack growth behavior up to final fatigue failure, and fracture mode under fatigue in the reduced activation ferritic/martensitic steel, F82H IEA-heat, were investigated by low cycle fatigue tests at room temperature in air at a total strain range of 0.6–1.5%. Significant reduction of the fatigue life due to helium implantation was observed for a total strain range of 1.0–1.5%, which might be attributable to an increase in the micro-crack propagation rate. However, the reduction of fatigue life due to helium implantation was not significant for a total strain range of 0.6–0.8%. A brittle fracture surface (an original point of micro-crack initiation) and a cleavage fracture surface were observed in the helium-implanted region of fracture surface. A striation pattern was observed in the non-implanted region. These fracture modes of the helium-implanted specimen were independent of the strain range

  6. Giant electrocaloric effect in a cracked ferroelectrics

    Science.gov (United States)

    Huang, Cheng; Yang, Hai-Bing; Gao, Cun-Fa

    2018-04-01

    The electrocaloric effect (ECE) is the temperature change in a material induced by electrical field variation under adiabatic condition. Considering an external electric load applied on a cracked ferroelectric solid, a non-uniform electric field would be induced at the crack tip, and thus, incompatible strain field and local stress concentration would be generated around it. Furthermore, the enormous strain energy and the electrostatic energy would affect the polarization switching of the ferroelectric solid, important for the electrocaloric response. In this paper, the large negative and positive ECEs in a ferroelectric sheet with a conducting crack are investigated by the phase field method with the consideration of time-dependent Ginzburg-Landau equation. The numerical calculations indicated that the polarization field generates a sharp rise during the domain transition from polydomain to monodomain under a certain electric load. Large negative ECEs, about -10.21 K and -7.55 K, are obtained at 135 °C and 85 °C, respectively. The domain transition temperature is much lower than the Curie temperature, which enlarges the existence scope of the large ECE in ferroelectrics. The results also imply that the domain transition from a multi-domain state to a single domain takes place with the minimization of total free energy, which involves the courses of the electric field, stress field, temperature, and polarization interaction. Therefore, the non-uniform distributions of the stress-electric fields induced by the crack play an important role in ECE.

  7. Detection of Fatigue Cracks at Rivets with Self-Nulling Probe

    Science.gov (United States)

    Wincheski, Buzz; Fulton, Jim; Nath, Shridhar; Namkung, Min

    1994-01-01

    A new eddy current probe developed at NASA Langley Research Center has been used to detect small cracks at rivets in aircraft lap splices [1]. The device has earlier been used to detect isolated fatigue cracks with a minimum detectable flaw size of roughly 1/2 to 1/3 the diameter of the probe [2]. The present work shows that the detectable flaw size for cracks originating at rivets can be greatly improved upon from that of isolated flaws. The use of a rotating probe method combined with spatial filtering has been used to detect 0.18 cm EDM notches, as measured from the rivet shank, with a 1.27 cm diameter probe and to detect flaws buried under the rivet head, down to a length of 0.076 cm, using a 0.32 cm diameter probe. The Self-Nulling Electromagnetic Flaw Detector induces a high density eddy current ring in the sample under test. A ferromagnetic flux focusing lens is incorporated such that in the absence of any inhomogeneities in the material under test only a minimal magnetic field will reach the interior of the probe. A magnetometer (pickup coil) located in the center of the probe therefore registers a null voltage in the absence of material defects. When a fatigue crack or other discontinuity is present in the test article the path of the eddy currents in the material is changed. The magnetic field associated with these eddy currents then enter into the interior of the probe, producing a large output voltage across the pickup coil leads. Further

  8. Role of hydrogen in stress corrosion cracking

    International Nuclear Information System (INIS)

    Mehta, M.L.

    1981-01-01

    Electrochemical basis for differentiation between hydrogen embrittlement and active path corrosion or anodic dissolution crack growth mechanisms is examined. The consequences of recently demonstrated acidification in crack tip region irrespective of electrochemical conditions at the bulk surface of the sample are that the hydrogen can evolve within the crack and may be involved in the cracking process. There are basically three aspects of hydrogen involvement in stress corrosion cracking. In dissolution models crack propagation is assumed to be caused by anodic dissolution on the crack tip sustained by cathodic reduction of hydrogen from electrolyte within the crack. In hydrogen induced structural transformation models it is postulated that hydrogen is absorbed locally at the crack tip producing structural changes which facilitate crack propagation. In hydrogen embrittlement models hydrogen is absorbed by stressed metal from proton reduction from the electrolyte within the crack and there is interaction between lattice and hydrogen resulting in embrittlement of material at crack tip facilitating crack propagation. In the present paper, the role of hydrogen in stress corrosion crack growth in high strength steels, austenitic stainless steels, titanium alloys and high strength aluminium alloys is discussed. (author)

  9. J-integral and limit load analysis of semi-elliptical surface cracks in plates under bending

    International Nuclear Information System (INIS)

    Lei, Y.

    2004-01-01

    Systematic detailed linear and non-linear finite element (FE) analyses are performed for semi-elliptical surface cracks in plates under bending. Limit load (moment) solutions are obtained from the FE J results via the reference stress method. The FE results show that the Newman and Raju stress intensity factor equation is reasonably accurate and the Yagawa et al. J solution may significantly under estimate J for bending load. The relationship between J and the limit load is found to be dependent on the ratio a/t and a/c, where a and c are the depth and the half-length of the crack and t is the plate thickness. For a/t≤0.5 with a/c=0.2, J for any position along a crack front can be predicted by the reference stress method using a single limit load value except for the points very close to the plate surface. For all other cases, it can only be approximately estimated by the reference stress method because a limit load value that can satisfy all the FE J solutions along the crack front cannot be found. However, for all the cases examined, the maximum J along the crack front can be well predicted by the reference stress method when a proper global limit load is used. The Goodall and Webster global limit load equation is extended to any crack depth. The limit load data obtained in this paper can be well reproduced by the extended equation

  10. K{sub I}-T estimations for embedded flaws in pipes - Part I: Axially oriented cracks

    Energy Technology Data Exchange (ETDEWEB)

    Qian Xudong, E-mail: cveqx@nus.edu.s [Department of Civil Engineering, National University of Singapore, 1 Engineering Drive 2, Singapore 117576 (Singapore)

    2010-04-15

    This study reports a numerical investigation on the linear-elastic K{sub I} and T-stress values over the front of elliptical cracks axially embedded in the wall of a pipe/cylindrical structure, under a uniform pressure applied on the inner surface of the pipe. The numerical procedure employs an interaction integral approach to compute the linear-elastic stress intensity factor (SIF) K{sub I} and T-stress values from very detailed crack-front meshes. The verification study confirms the accuracy of the adopted numerical procedure in computing the K{sub I} values based on existing results for external axial surface cracks in the wall of a cylindrical structure. The parametric investigation covers a wide range of geometric parameters including: the wall thickness to the inner radius ratio of the pipe (t/R{sub i}), the crack depth over the wall thickness ratio (a/t), the crack aspect ratio (a/c) and the crack location measured by the ratio of the distance from the centerline of the crack to the outer surface of the pipe over the pipe wall thickness (e{sub M}/t). Subsequent efforts develop, from a nonlinear curve-fitting procedure, a new set of equations to estimate the T-stress and K{sub I} values at three critical front locations of the axial elliptical cracks: the crack-front point O nearest to the outer surface of the pipe, the crack-front point I nearest to the inner surface of the pipe and the crack-front point M on the centerline of the axial crack. These equations combine a second-order polynomial with a power-law expression to predict the pronounced variations in the T-stress and K{sub I} values with respect to the geometric parameters. The coefficients of the new K{sub I} and T-stress equations either take a constant value or incorporate the linear variation with respect to the pipe wall thickness over the inner radius ratio, t/R{sub i}. The proposed equations demonstrate a close agreement with the finite element (FE) results, which indicate very strong

  11. SSRI Facilitated Crack Dancing

    Directory of Open Access Journals (Sweden)

    Ravi Doobay

    2017-01-01

    Full Text Available Choreoathetoid movement secondary to cocaine use is a well-documented phenomenon better known as “crack dancing.” It consists of uncontrolled writhing movements secondary to excess dopamine from cocaine use. We present a 32-year-old male who had been using cocaine for many years and was recently started on paroxetine, a selective serotonin reuptake inhibitor (SSRI for worsening depression four weeks before presentation. He had been doing cocaine every 2 weeks for the last three years and had never “crack danced” before this episode. The authors have conducted a thorough literature review and cited studies that suggest “crack dancing” is associated with excess dopamine. There has never been a documented case report of an SSRI being linked with “crack dancing.” The authors propose that the excess dopaminergic effect of the SSRI lowered the dopamine threshold for “crack dancing.” There is a communication with the Raphe Nucleus and the Substantia Nigra, which explains how the SSRI increases dopamine levels. This is the first documented case of an SSRI facilitating the “crack dance.”

  12. Refined Analysis of Fatigue Crack Initiation Life of Beam-to-Column Welded Connections of Steel Frame under Strong Earthquake

    Directory of Open Access Journals (Sweden)

    Weilian Qu

    2017-01-01

    Full Text Available This paper presents a refined analysis for evaluating low-cycle fatigue crack initiation life of welded beam-to-column connections of steel frame structures under strong earthquake excitation. To consider different length scales between typical beam and column components as well as a few crucial beam-to-column welded connections, a multiscale finite element (FE model having three different length scales is formulated. The model can accurately analyze the inelastic seismic response of a steel frame and then obtain in detail elastoplastic stress and strain field near the welded zone of the connections. It is found that the welded zone is subjected to multiaxial nonproportional loading during strong ground motion and the elastoplastic stress-strain field of the welded zone is three-dimensional. Then, using the correlation of the Fatemi-Socie (FS parameter versus fatigue life obtained by the experimental crack initiation fatigue data of the structural steel weldment subjected to multiaxial loading, the refined evaluation approach of fatigue crack initiation life is developed based on the equivalent plastic strain at fatigue critical position of beam end seams of crucial welded connections when the steel frame is subjected to the strong earthquake excitation.

  13. Mechanics of quasi-static crack growth

    Energy Technology Data Exchange (ETDEWEB)

    Rice, J R

    1978-10-01

    Results on the mechanics of quasi-static crack growth are reviewed. These include recent studies on the geometry and stability of crack paths in elastic-brittle solids, and on the thermodynamics of Griffith cracking, including environmental effects. The relation of crack growth criteria to non-elastic rheological models is considered and paradoxes with energy balance approaches, based on singular crack models, are discussed for visco-elastic, diffuso-elastic, and elastic-plastic materials. Also, recent approaches to prediction of stable crack growth in ductile, elastic-plastic solids are discussed.

  14. Impacts of weld residual stresses and fatigue crack growth threshold on crack arrest under high-cycle thermal fluctuations

    Energy Technology Data Exchange (ETDEWEB)

    Taheri, Said, E-mail: Said.taheri@edf.fr [EDF-LAB, IMSIA, 7 Boulevard Gaspard Monge, 91120 Palaiseau Cedex (France); Julan, Emricka [EDF-LAB, AMA, 7 Boulevard Gaspard Monge, 91120 Palaiseau Cedex (France); Tran, Xuan-Van [EDF Energy R& D UK Centre/School of Mechanical, Aerospace and Civil Engineering, The University of Manchester, Manchester M13 9PL (United Kingdom); Robert, Nicolas [EDF-DPN, UNIE, Strategic Center, Saint Denis (France)

    2017-01-15

    Highlights: • For crack growth analysis, weld residual stress field must be considered through its SIF in presence of a crack. • Presence of cracks of same depth proves their arrest, where equal depth is because mean stress acts only on crack opening. • Not considering amplitudes under a fatigue crack growth threshold (FCGT) does not compensate the lack of FGCT in Paris law. • Propagation rates are close for axisymmetric and circumferential semi-elliptical cracks. - Abstract: High cycle thermal crazing has been observed in some residual heat removal (RHR) systems made of 304 stainless steel in PWR nuclear plants. This paper deals with two types of analyses including logical argumentation and simulation. Crack arrest in networks is demonstrated due to the presence of two cracks of the same depth in the network. This identical depth may be proved assuming that mean stress acts only on crack opening and that cracks are fully open during the load cycle before arrest. Weld residual stresses (WRS) are obtained by an axisymmetric simulation of welding on a tube with a chamfer. Axisymmetric and 3D parametric studies of crack growth on: representative sequences for variable amplitude thermal loading, fatigue crack growth threshold (FCGT), permanent mean stress, cyclic counting methods and WRS, are performed with Code-Aster software using XFEM methodology. The following results are obtained on crack depth versus time: the effect of WRS on crack growth cannot be determined by the initial WRS field in absence of crack, but by the associated stress intensity factor. Moreover the relation between crack arrest depth and WRS is analyzed. In the absence of FCGT Paris’s law may give a significant over-estimation of crack depth even if amplitudes of loading smaller than FCGT have not been considered. Appropriate depth versus time may be obtained using different values of FCGT, but axisymmetric simulations do not really show a possibility of arrest for shallow cracks in

  15. Impacts of weld residual stresses and fatigue crack growth threshold on crack arrest under high-cycle thermal fluctuations

    International Nuclear Information System (INIS)

    Taheri, Said; Julan, Emricka; Tran, Xuan-Van; Robert, Nicolas

    2017-01-01

    Highlights: • For crack growth analysis, weld residual stress field must be considered through its SIF in presence of a crack. • Presence of cracks of same depth proves their arrest, where equal depth is because mean stress acts only on crack opening. • Not considering amplitudes under a fatigue crack growth threshold (FCGT) does not compensate the lack of FGCT in Paris law. • Propagation rates are close for axisymmetric and circumferential semi-elliptical cracks. - Abstract: High cycle thermal crazing has been observed in some residual heat removal (RHR) systems made of 304 stainless steel in PWR nuclear plants. This paper deals with two types of analyses including logical argumentation and simulation. Crack arrest in networks is demonstrated due to the presence of two cracks of the same depth in the network. This identical depth may be proved assuming that mean stress acts only on crack opening and that cracks are fully open during the load cycle before arrest. Weld residual stresses (WRS) are obtained by an axisymmetric simulation of welding on a tube with a chamfer. Axisymmetric and 3D parametric studies of crack growth on: representative sequences for variable amplitude thermal loading, fatigue crack growth threshold (FCGT), permanent mean stress, cyclic counting methods and WRS, are performed with Code-Aster software using XFEM methodology. The following results are obtained on crack depth versus time: the effect of WRS on crack growth cannot be determined by the initial WRS field in absence of crack, but by the associated stress intensity factor. Moreover the relation between crack arrest depth and WRS is analyzed. In the absence of FCGT Paris’s law may give a significant over-estimation of crack depth even if amplitudes of loading smaller than FCGT have not been considered. Appropriate depth versus time may be obtained using different values of FCGT, but axisymmetric simulations do not really show a possibility of arrest for shallow cracks in

  16. Effects of crack front curvature on J–R curve testing using clamped SE(T) specimens of homogeneous materials

    International Nuclear Information System (INIS)

    Huang, Yifan; Zhou, Wenxing

    2015-01-01

    Three-dimensional (3D) finite element analyses (FEA) of clamped single-edge tension (SE(T)) specimens are performed to investigate the impact of the crack front curvature on the elastic compliance, compliance rotation correction factor and average J-integral evaluated over the crack front. Specimens with six average crack lengths (i.e. a_a_v_e/W = 0.2–0.7) and three thickness-to-width ratios (i.e. B/W = 0.5, 1 and 2) are analyzed. The curved crack front is assumed to be bowed symmetrically and characterized by a power-law expression with a wide range of curvatures. Several crack front straightness requirements for SE(B) and C(T) specimens specified in BS7448, ISO and ASTM E1820 standards are reviewed. Based on results of the numerical investigation, new crack front straightness criteria for the SE(T) specimen are proposed in the context of the nine-point measurement by using as a criterion that the errors in the estimated compliance and average J values should be no more than five percent. The proposed criteria depend on both a_a_v_e/W and B/W, and are more advantageous than those specified in the BS, ISO and ASTM standards in terms of controlling the differences in J and compliance between the specimens with curved and straight crack fronts. - Highlights: • Investigate the impacts of crack front curvature on the compliance, rotation correction factor and J for SE(T) specimens. • Validate the applicabilities of crack front straightness criteria specified in the seven test standards on SE(T) specimens. • Recommend new crack front straightness criteria for the SE(T) specimen.

  17. Identification and management of cracking in 410 stainless turbine blade roots

    International Nuclear Information System (INIS)

    Clark, M.A.; Lehockey, E.M.; Thompson, I.; Massey, R.

    2003-01-01

    Between April and June of 2002, cracks were discovered in the fir-tree roots of several row 10 low-pressure 410 martensitic stainless steel turbine blades from an operating CANDU station. In total, 9 blades were eventually identified by MPI to have flaw indications near the inlet face between the first and second serrations. Among the population of blades examined fractography revealed cracks propagated by two different mechanisms: fatigue and stress corrosion cracking. In 7 of the 9 blades, the fracture surface morphology confirmed crack propagation by high-cycle fatigue, as evidenced by the beachmarks and ratchet marks produced by multiple initiation sites An analysis of the beachmarks suggested that cracks propagated independently and subsequently coalesced into a unified crack front. No significant pitting or other corrosion was found to accompany these defects, which might suggest a corrosion fatigue mechanism. Likewise, no consistent spatial relationship could be established between the crack path and either prior austenite grain boundaries, MnS stringer inclusions, or other metallurgical anomalies, which indicates their role in crack nucleation was minimal. Although hardness values measured were generally consistent with OEM's specifications, some evidence for over-tempering was observed (ripening of grain boundary precipitates/carbides, etc.). However, the specific role of these factors in promoting the fatigue failure could not be conclusively identified. Spacing between beachmarks within cracks among the (7) fatigued blades appeared similar suggesting that these cracks propagated under the influence of a common stress regime. Furthermore, the bulk of crack advance appeared to have occurred primarily at operating speeds given the number of beachmarks present far exceeded that expected to evolve solely from the stress transients generated during start/stop cycles. By correlating the array of major beachmarks with operating history, it was tentatively

  18. Interfacial Crack Arrest in Sandwich Panels with Embedded Crack Stoppers Subjected to Fatigue Loading

    DEFF Research Database (Denmark)

    Martakos, G.; Andreasen, J. H.; Berggreen, Christian

    2017-01-01

    A novel crack arresting device has been implemented in sandwich panels and tested using a special rig to apply out-of-plane loading on the sandwich panel face-sheets. Fatigue crack propagation was induced in the face-core interface of the sandwich panels which met the crack arrester. The effect o...

  19. Evaluation of intergranular cracks on the ring header cross at Grand Gulf Unit No. 1

    International Nuclear Information System (INIS)

    Czajkowski, C.J.

    1987-01-01

    A metallurgical investigation was performed on a sample of cracked ring header cross material from the Grand Gulf Unit No. 1 Nuclear Power Station. The cracks were located in a 6-7 in (15-17.5 cm) width band running circumferentially below the cross to cap weld with a similar band above the cross to discharger pipe weld. The indications were up to 19 mm in length and 6.0 mm in depth. This particular sample was cut from a cross which had not seen actual service but which had been used to qualify the induction heating stress improvement (IHSI) technique for the Grand Gulf units. The base material was SA 182 material manufactured to SA 403-type WP 304 stainless steel. The investigation consisted of visual/dye penetrant examination, chemical analysis, hardness testing, optical microscopy, scanning electron microscopy and energy dispersive spectroscopy. The evaluated cracks were intergranular and initiated on the forging's exterior surface. The grain size of the material was larger than ASTM 00 and no definitive corrosive species were found by Energy Dispersive Spectroscopy (EDS). The cracking is considered to be the result of the forging having been overheated/burned during manufacture. (author)

  20. Comparison of finite element J-integral evaluations for the blunt crack model and the sharp crack model

    International Nuclear Information System (INIS)

    Pan, Y.C.; Kennedy, J.M.

    1983-01-01

    In assessing the safety of a liquid metal fast breeder reactor (LMFBR), a major concern is that of hot sodium coming into contact with either unprotected concrete or steel-lined concrete equipment cells and containment structures. An aspect of this is the potential of concrete cracking which would significantly influence the safety assessment. Concrete cracking in finite element analysis can be modeled as a blunt crack in which the crack is assumed to be uniformly distributed throughout the area of the element. A blunt crack model based on the energy release rate and the effective strength concepts which was insensitive to the element size was presented by Bazant and Cedolin. Some difficulties were encountered in incorporating their approach into a general purpose finite element code. An approach based on the J-integral to circumvent some of the difficulties was proposed by Pan, Marchertas, and Kennedy. Alternatively, cracking can also be modeled as a sharp crack where the crack surface is treated as the boundary of the finite element mesh. The sharp crack model is adopted by most researchers and its J-integral has been well established. It is desirable to establish the correlation between the J-integrals, or the energy release rates, for the blunt crack model and the sharp crack model so that data obtained from one model can be used on the other

  1. Crack characterization for in-service inspection planning

    International Nuclear Information System (INIS)

    Waale, J.; Ekstroem, P.

    1995-12-01

    During in-service inspection by non destructive testing the reliability is highly dependent on how the equipment is adjusted to the specific object and to the anticipated crack feature.The crack feature and morphology vary widely between different cracking mechanisms and between material types in which the cracks appear. The major objective of this study was to characterize a number of morphology parameters for common crack mechanism and structure material combinations. Critical morphology parameters are crack orientation, shape, width, surface roughness and branching. The crack parameters were evaluated from failure analyses reported from the nuclear and non-nuclear industry. In addition, a literature review was carried out on crack parameter reports and on failure analysis reports, which were further evaluated. The evaluated crack parameters were plotted and statistically processed in data groups with respect to crack mechanism and material type. The fatigue crack mechanism were classified as mechanical, thermal or corrosion fatigue and stress corrosion crack mechanism as intergranular, transgranular or inter dendritic stress corrosion cracking. Furthermore, some common weld defects were characterized for comparison. The materials were divided into three broad groups, ferritic low alloy steels, stainless steels and nickel base alloys. The results indicate significant differences between crack parameters when comparing data from different crack mechanism/material type combinations. Typical parameter values and scatter were derived for several combinations where the data was sufficient for statistical significance. 10 refs, 105 figs, 14 tabs

  2. Crack characterization for in-service inspection planning

    Energy Technology Data Exchange (ETDEWEB)

    Waale, J [SAQ Inspection Ltd, Stockholm (Sweden); Ekstroem, P [ABB Atom AB, Vaesteraas (Sweden)

    1995-12-01

    During in-service inspection by non destructive testing the reliability is highly dependent on how the equipment is adjusted to the specific object and to the anticipated crack feature.The crack feature and morphology vary widely between different cracking mechanisms and between material types in which the cracks appear. The major objective of this study was to characterize a number of morphology parameters for common crack mechanism and structure material combinations. Critical morphology parameters are crack orientation, shape, width, surface roughness and branching. The crack parameters were evaluated from failure analyses reported from the nuclear and non-nuclear industry. In addition, a literature review was carried out on crack parameter reports and on failure analysis reports, which were further evaluated. The evaluated crack parameters were plotted and statistically processed in data groups with respect to crack mechanism and material type. The fatigue crack mechanism were classified as mechanical, thermal or corrosion fatigue and stress corrosion crack mechanism as intergranular, transgranular or inter dendritic stress corrosion cracking. Furthermore, some common weld defects were characterized for comparison. The materials were divided into three broad groups, ferritic low alloy steels, stainless steels and nickel base alloys. The results indicate significant differences between crack parameters when comparing data from different crack mechanism/material type combinations. Typical parameter values and scatter were derived for several combinations where the data was sufficient for statistical significance. 10 refs, 105 figs, 14 tabs.

  3. Observations on Hydride Structures at the Tip of Arrested Cracks Grown under Conditions of Delayed Hydride Cracking

    International Nuclear Information System (INIS)

    Pettersson, Kjell; Oskarsson, Magnus; Bergqvist, Hans

    2003-04-01

    One sample of Zr2.5%Nb and one sample of cold worked and stress relieved Zircaloy-4 which have been tested for hydrogen induced crack growth have been examined in the crack tip region with the aim of determining the mechanism behind the growth of cracks. The proposed mechanisms are brittle failure of a crack tip hydride and hydrogen enhanced localized shear. The examinations were done by TEM and SEM. However attempts to produce a TEM specimen with a thinned region at the tip of the crack were unsuccessful in both samples. One feature observed in the Zr2.5%Nb material may however be an indication of intense shear deformation at the tip of the crack. On the other hand all observations on the Zircaloy-4 sample indicate precipitation of hydrides ahead of the crack tip and the presence of hydrides on the crack flanks

  4. Effects of nitrogen and pulsed mean welding current in AISI 316 austenitic stainless steel solidification cracks; Efecto del nitrogeno y la corriente media pulsada de soldadura en la formacion de grietas de solidificacion en aceros inoxidables AISI 316L

    Energy Technology Data Exchange (ETDEWEB)

    Trevisan, R. E.; Braga, E.; Fals, H. C.

    2002-07-01

    An analysis of the influence of nitrogen concentration in the weld zone and the pulsed mean welding current in the solidification crack formation is presented in this paper. The AISI 316L austenitic stainless steel was employed as the metal base. The welding was done using CC+ pulsed flux cored are welding process and AWS E316L wire type. The tests were conducted using CO{sub 2} shielding gas with four different nitrogen levels (0,5; 10 and 15%) in order to induce different nitrogen weld metal concentrations. The pulsed mean welding current was varied in three levels and the. Transvarestraint tangential strain test was fixed of 5%. The results showed that the solidification cracking decreased as the pulsed mean welding current increase. It was also verified that an increase of the weld zone nitrogen level was associated with a decrease in both the total length of solidification crack and the amount of {delta} ferrite. (AUthor) 20 refs.

  5. Quenching cracks - formation and possible causes

    International Nuclear Information System (INIS)

    Macherauch, E.; Mueller, H.; Voehringer, O.

    1976-01-01

    The most important principles controlling the martensitic hardening of steels containing carbon are presented, and their effects on the cracks formed by tempering are discussed. Micro-crack formation, influenced by any increase in the carbon content, is dependent on the variations of martensitic morphology; this factor is of decisive importance. Apart from micro residual stresses, macro residual stresses become increasingly involved in the crack development. This is dependent on the given content of carbon and increase in the dimensions of the samples. Based on the empirical values gained from experience about cracks formed by tempering and using a schematic diagram, the constructive influences on the propensity to cracks formed by tempering, with regard to materials and processing, are evaluated. Also the effects of thermic, mechanical and chemical after-treatments upon the propensity to tempering cracks are discussed. In conclusion, the problem of the formation of cracks in hardened parts, i.e. the elongation of the cracks under static stress, is treated briefly. (orig.) [de

  6. Natural zeolite bitumen cracking

    Energy Technology Data Exchange (ETDEWEB)

    Kuznicki, S.M.; McCaffrey, W.C.; Bian, J.; Wangen, E.; Koenig, A. [Alberta Univ., Edmonton, AB (Canada). Dept. of Chemical and Materials Engineering

    2006-07-01

    A study was conducted to demonstrate how low cost heavy oil upgrading in the field could reduce the need for diluents while lowering the cost for pipelining. Low cost field upgrading could also contribute to lowering contaminant levels. The performance of visbreaking processes could be improved by using disposable cracking agents. In turn, the economics of field upgrading of in-situ derived bitumen would be improved. However, in order to be viable, such agents would have to be far less expensive than current commercial cracking catalysts. A platy natural zeolite was selected for modification and testing due to its unique chemical and morphological properties. A catalyst-bearing oil sand was then heat-treated for 1 hour at 400 degrees C in a sealed microreactor. Under these mild cracking conditions, the catalyst-bearing oil sand produced extractable products of much lower viscosity. The products also contained considerably more gas oil and middle distillates than raw oil sand processed under the same conditions as thermal cracking alone. According to model cracking studies using hexadecane, these modified mineral zeolites may be more active cracking agents than undiluted premium commercial FCC catalyst. These materials hold promise for partial upgrading schemes to reduce solvent requirements in the field. tabs., figs.

  7. Environmentally assisted cracking of LWR materials

    International Nuclear Information System (INIS)

    Chopra, O.K.; Chung, H.M.; Kassner, T.F.; Shack, W.J.

    1995-12-01

    Research on environmentally assisted cracking (EAC) of light water reactor materials has focused on (a) fatigue initiation in pressure vessel and piping steels, (b) crack growth in cast duplex and austenitic stainless steels (SSs), (c) irradiation-assisted stress corrosion cracking (IASCC) of austenitic SSs, and (d) EAC in high- nickel alloys. The effect of strain rate during different portions of the loading cycle on fatigue life of carbon and low-alloy steels in 289 degree C water was determined. Crack growth studies on wrought and cast SSs have been completed. The effect of dissolved-oxygen concentration in high-purity water on IASCC of irradiated Type 304 SS was investigated and trace elements in the steel that increase susceptibility to intergranular cracking were identified. Preliminary results were obtained on crack growth rates of high-nickel alloys in water that contains a wide range of dissolved oxygen and hydrogen concentrations at 289 and 320 degree C. The program on Environmentally Assisted Cracking of Light Water Reactor Materials is currently focused on four tasks: fatigue initiation in pressure vessel and piping steels, fatigue and environmentally assisted crack growth in cast duplex and austenitic SS, irradiation-assisted stress corrosion cracking of austenitic SSs, and environmentally assisted crack growth in high-nickel alloys. Measurements of corrosion-fatigue crack growth rates (CGRs) of wrought and cast stainless steels has been essentially completed. Recent progress in these areas is outlined in the following sections

  8. Impacts of bedding directions of shale gas reservoirs on hydraulically induced crack propagation

    Directory of Open Access Journals (Sweden)

    Keming Sun

    2016-03-01

    Full Text Available Shale gas reservoirs are different from conventional ones in terms of their bedding architectures, so their hydraulic fracturing rules are somewhat different. In this paper, shale hydraulic fracturing tests were carried out by using the triaxial hydraulic fracturing test system to identify the effects of natural bedding directions on the crack propagation in the process of hydraulic fracturing. Then, the fracture initiation criterion of hydraulic fracturing was prepared using the extended finite element method. On this basis, a 3D hydraulic fracturing computation model was established for shale gas reservoirs. And finally, a series of studies were performed about the effects of bedding directions on the crack propagation created by hydraulic fracturing in shale reservoirs. It is shown that the propagation rules of hydraulically induced fractures in shale gas reservoirs are jointly controlled by the in-situ stress and the bedding plane architecture and strength, with the bedding direction as the main factor controlling the crack propagation directions. If the normal tensile stress of bedding surface reaches its tensile strength after the fracturing, cracks will propagate along the bedding direction, and otherwise vertical to the minimum in-situ stress direction. With the propagating of cracks along bedding surfaces, the included angle between the bedding normal direction and the minimum in-situ stress direction increases, the fracture initiation and propagation pressures increase and the crack areas decrease. Generally, cracks propagate in the form of non-plane ellipsoids. With the injection of fracturing fluids, crack areas and total formation filtration increase and crack propagation velocity decreases. The test results agree well with the calculated crack propagation rules, which demonstrate the validity of the above-mentioned model.

  9. The effect of crack branching on the residual lifetime of machine components containing stress corrosion cracks

    International Nuclear Information System (INIS)

    Magdowski, R.M.; Uggowitzer, P.J.; Speidel, M.O.

    1985-01-01

    A comparison is presented of theoretical, numerical and experimental investigations concerning the effect of crack branching on the reduction of stress intensity at the tip of single cracks. The results indicate that the division of a single crack into n branches reduces the stress intensity at the branch tips by a factor of about 1/√n. This permits branched cracks to grow to larger depths before becoming critical. The implication is that longer residual lifetimes and longer operating times between inspections can be calculated for machine components with growing branched stress corrosion cracks. (author)

  10. Plugging wellbore fractures : limit equilibrium of a Bingham drilling mud cake in a tensile crack

    Energy Technology Data Exchange (ETDEWEB)

    Garagash, D.I. [Dalhousie Univ., Halifax, NS (Canada). Dept. of Civil and Resource Engineering

    2009-07-01

    The proper selection of drilling muds is important in order to successfully drill hydrocarbon wells in which wellbore mud pressure remains low enough to prevent circulation loss and high enough to support the uncased wellbore against the shear failure. This paper presented a mathematical model to study invasion of mud cake into a drilling-induced planar fracture at the edge of a wellbore perpendicular to the minimum in situ principal stress. The model assumed a planar edge-crack geometry loaded by the wellbore hoop stress, variable mud pressure along the invaded region adjacent to the wellbore, and uniform pore-fluid pressure along the rest of the crack. The invading mud was assumed to freely displaces the pore-fluid in the crack without mixing with it. The case corresponding to a sufficiently permeable formation was considered. This solution provides a means to evaluate whether or not the mud cake could effectively plug the fracture, thereby prevent fracture propagation and associated uncontrollable loss of wellbore drilling mud. The toughness or tensile strength is evaluated based on criterion for initiation of crack propagation, which may lead to uncontrollable loss of mud circulation in a well. The study provided information on the breakdown pressure as a function of the rock ambient stress, ambient pore pressure, pre-existing crack length, and mud cake properties. 12 refs., 6 figs.

  11. Interpretation of the deep cracking phenomenon of tungsten monoblock targets observed in high-heat-flux fatigue tests at 20 MW/m"2

    International Nuclear Information System (INIS)

    Li, Muyuan; You, Jeong-Ha

    2015-01-01

    Highlights: • A theoretical interpretation is presented for deep crack of W monoblocks at 20 MW/m"2. • A consecutive process of crack initiation and growth was modeled in two stages. • The lifetime to crack initiation and the driving force of fracture are assessed. • Numerical predictions in this study agree well with the experimental findings. - Abstract: The HHF qualification tests conducted on the ITER divertor target prototypes showed that the tungsten monoblock armor suffered from deep cracking due to fatigue, when the applied high-heat-flux load approaches 20 MW/m"2. In spite of the critical implication of the deep cracking of armor on the structural integrity of a whole target component, no rigorous interpretation has been given to date. In this paper, a theoretical interpretation of the observed deep cracking feature is presented. A two-stage modeling approach is employed where deep cracking is thought to be a consecutive process of crack initiation and crack growth, which is assumed to be caused by plastic fatigue and brittle facture, respectively. The fatigue lifetime to crack initiation on the armor surface and the crack tip load of brittle fracture are assessed as a function of crack length and heat flux loads. The potential mechanisms of deep cracking are discussed for a typical slow transient high-heat-flux load cycle. It is shown that the quantitative predictions delivered in this study agree well with the observed findings offering insight into the nature of tungsten armor failure.

  12. Stress corrosion cracks initiation of recrystallized Zircaloy-4 in iodine-methanol solutions

    International Nuclear Information System (INIS)

    Mozzani, N.

    2013-01-01

    During the pellet-cladding interaction, Zirconium-alloy fuel claddings might fail when subjected to incidental power transient in nuclear Pressurized Water Reactors, by Iodine-induced Stress Corrosion Cracking (I-SCC). This study deals with the intergranular initiation of I-SCC cracks in fully recrystallized Zircaloy-4, in methyl alcohol solution of iodine at room temperature, with the focus on critical mechanical parameters and iodine concentration. It was carried out with an approach mixing experiments and numerical simulations. An anisotropic and viscoplastic mechanical behavior model was established and validated over a wide range of loadings. With numerous constant elongation rate tensile tests and four points bending creep tests, the existence of a threshold iodine concentration I0 close to 10 -6 g.g -1 was highlighted, necessary to the occurrence of I-SCC damage, along with a transition concentration I1 close to 2.10 -4 g.g -1 . Above I1 the mechanism changes, leading to a sped up crack initiation and a loss of sensitivity towards mechanical parameters. The importance of concentration on parameters such as crack density, crack average length and intergranular and transgranular crack velocities was evidenced. Experimental results show that plastic strain is not required for I-SCC crack initiation, if the test time is long enough in the presence of stress. Its main influence is to rush the occurrence of cracking by creating initiation sites, by way of breaking the oxide layer and building up intergranular stress. Below I1, the critical strains at initiation show a substantial strain rate sensitivity. In this domain, a threshold stress of 100 MPa was found, well below the yield stress. Thanks to the combined use of notched specimens and numerical simulations, a strong protective effect of an increasing stress bi-axiality ratio was found, both in the elastic and plastic domains. Proton-irradiated samples, up to a dose of 2 dpa, were tested in the same conditions

  13. 3D Simulation of Multiple Simultaneous Hydraulic Fractures with Different Initial Lengths in Rock

    Science.gov (United States)

    Tang, X.; Rayudu, N. M.; Singh, G.

    2017-12-01

    Hydraulic fracturing is widely used technique for extracting shale gas. During this process, fractures with various initial lengths are induced in rock mass with hydraulic pressure. Understanding the mechanism of propagation and interaction between these induced hydraulic cracks is critical for optimizing the fracking process. In this work, numerical results are presented for investigating the effect of in-situ parameters and fluid properties on growth and interaction of multi simultaneous hydraulic fractures. A fully coupled 3D fracture simulator, TOUGH- GFEM is used for simulating the effect of different vital parameters, including in-situ stress, initial fracture length, fracture spacing, fluid viscosity and flow rate on induced hydraulic fractures growth. This TOUGH-GFEM simulator is based on 3D finite volume method (FVM) and partition of unity element method (PUM). Displacement correlation method (DCM) is used for calculating multi - mode (Mode I, II, III) stress intensity factors. Maximum principal stress criteria is used for crack propagation. Key words: hydraulic fracturing, TOUGH, partition of unity element method , displacement correlation method, 3D fracturing simulator

  14. Effect of Chemical Composition on Susceptibility to Weld Solidification Cracking in Austenitic Weld Metal

    Science.gov (United States)

    Kadoi, Kota; Shinozaki, Kenji

    2017-12-01

    The influence of the chemical composition, especially the niobium content, chromium equivalent Creq, and nickel equivalent Nieq, on the weld solidification cracking susceptibility in the austenite single-phase region in the Schaeffler diagram was investigated. Specimens were fabricated using the hot-wire laser welding process with widely different compositions of Creq, Nieq, and niobium in the region. The distributions of the susceptibility, such as the crack length and brittle temperature range (BTR), in the Schaeffler diagram revealed a region with high susceptibility to solidification cracking. Addition of niobium enhanced the susceptibility and changed the distribution of the susceptibility in the diagram. The BTR distribution was in good agreement with the distribution of the temperature range of solidification (Δ T) calculated by solidification simulation based on Scheil model. Δ T increased with increasing content of alloying elements such as niobium. The distribution of Δ T was dependent on the type of alloying element owing to the change of the partitioning behavior. Thus, the solidification cracking susceptibility in the austenite single-phase region depends on whether the alloy contains elements. The distribution of the susceptibility in the region is controlled by the change in Δ T and the segregation behavior of niobium with the chemical composition.

  15. Fatigue test results of flat plate specimens with surface cracks and evaluation of crack growth in structural components

    International Nuclear Information System (INIS)

    Shibata, Katsuyuki; Yokoyama, Norio; Ohba, Toshihiro; Kawamura, Takaichi; Miyazono, Shohachiro

    1982-12-01

    Part-through surface cracks are most frequently observed in the inspection of structural components, and it is one of the important subjects in the assessment of safety to evaluate appropriately the growth of such cracks during the service life of structural components. Due to the complexity of the stress at the front free surface, the crack growth at the surface shows a different behavior from the other part. Besides, an effect of interaction is caused in the growth of multiple surface cracks. These effects should be included in the growth analysis of surface part-through cracks. Authors have carried out a series of fatigue tests on some kinds of pipes with multiple cracks in the inner surface, and subsequently the fatigue test of flat plate specimens, made of Type 304L stainless steel, with a single or double surface cracks was carried out to study the basic characteristics in the growth of multiple surface cracks. Based on the results of the flat plate test. the correction factors for the front free surface (Cs) and interaction (Ci) of surface cracks were derived quantitatively by the following empirical expressions; Cs = 0.824. Ci = (0.227(a/b) 2 (sec(PI X/2) - 1) + 1)sup(1/m). Using these two correction factors, a procedure to predict the growth of surface cracks was developed by applying the crack growth formula to both the thickness and surface directions. Besides, the crack growth predictions based on the procedure of ASME Code Sex. XI, and the above procedure without the correction of the free surface and interactions on the crack growth behaviors were compared with the test results of flat plate specimens. The crack growth behavior predicted by the procedure described in this report showed the best agreement with the test results in respects of the crack growth life and the change in the crack shape. The criteria of the ASME Code did not agree with the test results. (author)

  16. Mechanism of crack initiation and crack growth under thermal and mechanical fatigue loading

    Energy Technology Data Exchange (ETDEWEB)

    Utz, S.; Soppa, E.; Silcher, H.; Kohler, C. [Stuttgart Univ. (Germany). Materials Testing Inst.

    2013-07-01

    The present contribution is focused on the experimental investigations and numerical simulations of the deformation behaviour and crack development in the austenitic stainless steel X6CrNiNb18-10 under thermal and mechanical cyclic loading in HCF and LCF regimes. The main objective of this research is the understanding of the basic mechanisms of fatigue damage and the development of simulation methods, which can be applied further in safety evaluations of nuclear power plant components. In this context the modelling of crack initiation and crack growth inside the material structure induced by varying thermal or mechanical loads are of particular interest. The mechanisms of crack initiation depend among other things on the type of loading, microstructure, material properties and temperature. The Nb-stabilized austenitic stainless steel in the solution-annealed condition was chosen for the investigations. Experiments with two kinds of cyclic loading - pure thermal and pure mechanical - were carried out and simulated. The fatigue behaviour of the steel X6CrNiNb18-10 under thermal loading was studied within the framework of the joint research project [4]. Interrupted thermal cyclic tests in the temperature range of 150 C to 300 C combined with non-destructive residual stress measurements (XRD) and various microscopic investigations, e.g. in SEM (Scanning Electron Microscope), were used to study the effects of thermal cyclic loading on the material. This thermal cyclic loading leads to thermal induced stresses and strains. As a result intrusions and extrusions appear inside the grains (at the surface), at which microcracks arise and evolve to a dominant crack. Finally, these microcracks cause a continuous and significant decrease of residual stresses. The fatigue behaviour of the steel X6CrNiNb18-10 under mechanical loading at room temperature was studied within the framework of the research project [5], [8]. With a combination of interrupted LCF tests and EBSD

  17. Mechanism of crack initiation and crack growth under thermal and mechanical fatigue loading

    International Nuclear Information System (INIS)

    Utz, S.; Soppa, E.; Silcher, H.; Kohler, C.

    2013-01-01

    The present contribution is focused on the experimental investigations and numerical simulations of the deformation behaviour and crack development in the austenitic stainless steel X6CrNiNb18-10 under thermal and mechanical cyclic loading in HCF and LCF regimes. The main objective of this research is the understanding of the basic mechanisms of fatigue damage and the development of simulation methods, which can be applied further in safety evaluations of nuclear power plant components. In this context the modelling of crack initiation and crack growth inside the material structure induced by varying thermal or mechanical loads are of particular interest. The mechanisms of crack initiation depend among other things on the type of loading, microstructure, material properties and temperature. The Nb-stabilized austenitic stainless steel in the solution-annealed condition was chosen for the investigations. Experiments with two kinds of cyclic loading - pure thermal and pure mechanical - were carried out and simulated. The fatigue behaviour of the steel X6CrNiNb18-10 under thermal loading was studied within the framework of the joint research project [4]. Interrupted thermal cyclic tests in the temperature range of 150 C to 300 C combined with non-destructive residual stress measurements (XRD) and various microscopic investigations, e.g. in SEM (Scanning Electron Microscope), were used to study the effects of thermal cyclic loading on the material. This thermal cyclic loading leads to thermal induced stresses and strains. As a result intrusions and extrusions appear inside the grains (at the surface), at which microcracks arise and evolve to a dominant crack. Finally, these microcracks cause a continuous and significant decrease of residual stresses. The fatigue behaviour of the steel X6CrNiNb18-10 under mechanical loading at room temperature was studied within the framework of the research project [5], [8]. With a combination of interrupted LCF tests and EBSD

  18. Dynamic ductile fracture of a central crack

    Science.gov (United States)

    Tsai, Y. M.

    1976-01-01

    A central crack, symmetrically growing at a constant speed in a two dimensional ductile material subject to uniform tension at infinity, is investigated using the integral transform methods. The crack is assumed to be the Dugdale crack, and the finite stress condition at the crack tip is satisfied during the propagation of the crack. Exact expressions of solution are obtained for the finite stress condition at the crack tip, the crack shape, the crack opening displacement, and the energy release rate. All those expressions are written as the product of explicit dimensional quantities and a nondimensional dynamic correction function. The expressions reduce to the associated static results when the crack speed tends to zero, and the nondimensional dynamic correction functions were calculated for various values of the parameter involved.

  19. Experimental and theoretical investigations on the behaviour of cracks in primary coolant piping

    International Nuclear Information System (INIS)

    Steinbuch, R.; Bartholome, G.; Felski, N.; Kastner, W.

    1981-01-01

    During the investigations of the government-sponsored R+D programs (RS 104 and RS 320) experimental and theoretical work has been performed to describe the leak before break behaviour and the extent of instable crack growth. The test pipes are 300 mm ID pipes made of 20MnMoNi55. Three of them had been welded to a pressure reservoir to simulate the situation of a real system of piping and components as related to hydrodynamics. The instrumentation of the specimen was designed to describe - temperature and pressure during failure - effect of reservoir on depressurisation - motion of the pipe - leakage area as function of time - crack arrest length. At two experiments the pressure dropped to saturation but in others for a short period the pressure was remarkably lower. (orig./GL)

  20. Crack phantoms: localized damage correlations and failure in network models of disordered materials

    International Nuclear Information System (INIS)

    Zaiser, M; Moretti, P; Lennartz-Sassinek, S

    2015-01-01

    We study the initiation of failure in network models of disordered materials such as random fuse and spring models, which serve as idealized representations of fracture processes in quasi-two-dimensional, disordered material systems. We consider two different geometries, namely rupture of thin sheets and delamination of thin films, and demonstrate that irrespective of geometry and implementation of the disorder (random failure thresholds versus dilution disorder) failure initiation is associated with the emergence of typical localized correlation structures in the damage patterns. These structures (‘crack phantoms’) exhibit well-defined characteristic lengths, which relate to the failure stress by scaling relations that are typical for critical crack nuclei in disorder-free materials. We discuss our findings in view of the fundamental nature of failure processes in materials with random microstructural heterogeneity. (paper)