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Sample records for temperature co-fired ceramic

  1. Circulator Integrated in Low Temperature Co-fired Ceramics Technology

    NARCIS (Netherlands)

    Dijk, R. van; Bent, G. van der; Ashari, M.; McKay, M.

    2014-01-01

    We present a demonstration of an integrated circulator for TR modules using low temperature co-fired ceramic (LTCC) technology. Two different circulators have been realised to be used in TR modules in two different frequency bands, C-and Ku-band. The circulator is a three-port junction microstrip

  2. Noise characteristics of resistors buried in low-temperature co-fired ceramics

    International Nuclear Information System (INIS)

    Kolek, A; Ptak, P; Dziedzic, A

    2003-01-01

    The comparison of noise properties of conventional thick film resistors prepared on alumina substrates and resistors embedded in low-temperature co-fired ceramics (LTCCs) is presented. Both types of resistors were prepared from commercially available resistive inks. Noise measurements of LTCC resistors below 1 kHz show Gaussian 1/f noise. This is concluded from the calculations of the second spectra as well as from studying the volume dependence of noise intensity. It has occurred that noise index of LTCC resistors on average is not worse than that of conventional resistors. A detailed study of co-fired surface resistors and co-fired buried resistors show that burying a resistor within LTCC substrate usually leads to (significant) enhancement of resistance but not of noise intensity. We interpret this behaviour as another argument in favour of tunnelling as the dominant conduction mechanism in LTCC resistors

  3. Noise characteristics of resistors buried in low-temperature co-fired ceramics

    CERN Document Server

    Kolek, A; Dziedzic, A

    2003-01-01

    The comparison of noise properties of conventional thick film resistors prepared on alumina substrates and resistors embedded in low-temperature co-fired ceramics (LTCCs) is presented. Both types of resistors were prepared from commercially available resistive inks. Noise measurements of LTCC resistors below 1 kHz show Gaussian 1/f noise. This is concluded from the calculations of the second spectra as well as from studying the volume dependence of noise intensity. It has occurred that noise index of LTCC resistors on average is not worse than that of conventional resistors. A detailed study of co-fired surface resistors and co-fired buried resistors show that burying a resistor within LTCC substrate usually leads to (significant) enhancement of resistance but not of noise intensity. We interpret this behaviour as another argument in favour of tunnelling as the dominant conduction mechanism in LTCC resistors.

  4. Fabrication and characterization of low temperature co-fired cordierite glass–ceramics from potassium feldspar

    International Nuclear Information System (INIS)

    Wu, Jianfang; Li, Zhen; Huang, Yanqiu; Li, Fei; Yang, Qiuran

    2014-01-01

    Highlights: • Low cost cordierite glass–ceramics were fabricated from potassium feldspar. • The glass–ceramics could be highly densified below 950 °C. • The glass–ceramics exhibit extraordinary properties. • The glass–ceramics can be used as LTCC substrates. • The excess SiO 2 improved the microstructure and properties of the glass–ceramics. -- Abstract: Cordierite glass–ceramics for low temperature co-fired ceramic (LTCC) substrates were fabricated successfully using potassium feldspar as the main raw material. The sintering and crystallization behaviors of the glass–ceramics were investigated by the differential scanning calorimetry (DSC), X-ray diffraction (XRD), and field emission scanning electron microscope (FESEM). The results indicated that the glass–ceramics could be highly densified at 850 °C and the cordierite was the main crystalline phase precipitated from the glasses in the temperature range between 900 and 925 °C. The study also evaluated the physical properties including dielectric properties, thermal expansion and flexural strength of the glass–ceramics. The glass–ceramics showed low dielectric constants in the range of 6–8 and low dielectric losses in the range of 0.0025–0.01. The coefficients of thermal expansion (CTEs) are between 4.32 and 5.48 × 10 −6 K −1 and flexural strength of the glass–ceramics are 90–130 MPa. All of those qualify the glass–ceramics for further research to be used as potential LTCC substrates in the multilayer electronic substrate field. Additionally, the excess SiO 2 acted as a great role in improving the sinterability of the glasses, and the microstructure and dielectric properties of the relevant glass–ceramics

  5. Fine structuration of low-temperature co-fired ceramic (LTCC) microreactors.

    Science.gov (United States)

    Jiang, Bo; Haber, Julien; Renken, Albert; Muralt, Paul; Kiwi-Minsker, Lioubov; Maeder, Thomas

    2015-01-21

    The development of microreactors that operate under harsh conditions is always of great interest for many applications. Here we present a microfabrication process based on low-temperature co-fired ceramic (LTCC) technology for producing microreactors which are able to perform chemical processes at elevated temperature (>400 °C) and against concentrated harsh chemicals such as sodium hydroxide, sulfuric acid and hydrochloric acid. Various micro-scale cavities and/or fluidic channels were successfully fabricated in these microreactors using a set of combined and optimized LTCC manufacturing processes. Among them, it has been found that laser micromachining and multi-step low-pressure lamination are particularly critical to the fabrication and quality of these microreactors. Demonstration of LTCC microreactors with various embedded fluidic structures is illustrated with a number of examples, including micro-mixers for studies of exothermic reactions, multiple-injection microreactors for ionone production, and high-temperature microreactors for portable hydrogen generation.

  6. The development of micro-fuel processor using low temperature co-fired ceramic (LTCC)

    Energy Technology Data Exchange (ETDEWEB)

    Shin, Yeena; Kim, Okyoun; Haam, Seungjoo [Department of Chemical Engineering, Yonsei University, Shinchondong Seodaemoonku, Seoul 120-749 (Korea); Hong, Jong-Chul; Oh, Jeong-Hoon; Kim, Woo-Jae; Chung, Chan-Hwa [Department of Chemical Engineering, Sungkyunkwan University, Suwon 440-746 (Korea)

    2006-10-15

    A micro-fuel processor system integrating steam reformer and partial oxidation reactor was manufactured using low temperature co-fired ceramic (LTCC). A CuO/ZnO/Al{sub 2}O{sub 3} catalyst and Pt-based catalyst prepared by wet impregnation were used for steam reforming and partial oxidation, respectively. The performance of the LTCC micro-fuel processor was measured at various operating conditions such as the effect of the ratio of the feed flow rate, the ratio of H{sub 2}O/CH{sub 3}OH and the operating temperature on the LTCC reformer and the CO clean-up system. The hydrogen concentration and the methanol conversion were high and stable as a durable micro-fuel processor from the feasibility test which was operated continuously for 12h. The product gas was composed of 75% hydrogen, 25% carbon dioxide and carbon monoxide (<50ppm) at 260{sup |}C, respectively. (author)

  7. Processing, microstructure, and electric properties of buried resistors in low-temperature co-fired ceramics

    International Nuclear Information System (INIS)

    Yang, Pin; Rodriguez, Mark A.; Kotula, Paul; Miera, Brandon K.; Dimos, Duane

    2001-01-01

    The electrical properties of ruthenium oxide based devitrifiable resistors embedded within low-temperature co-fired ceramics were investigated from -100 o C to 100 o C. Special attention was given to the processing conditions and their effects on resistance and temperature coefficient of resistance (TCR). Results indicate that within this temperature range the conductance for these buried resistors is limited by tunneling of charge carriers through the thin glass layer between ruthenium oxide particles. A modified version of the tunneling barrier model is proposed to account for the microstructure ripening observed during thermal processing. The model parameters determined from curve fitting show that charging energy (i.e., the energy required for a charge carrier to tunnel through the glass barrier) is strongly dependent on particle size and particle--particle separation between ruthenium oxide grains. Initial coarsening of ruthenium oxide grains was found to reduce the charging energy and lower the resistance. However, when extended ripening occurs, the increase in particle--particle separation increases the charging energy, reduces the tunneling probability and gives rise to a higher resistance. The tradeoff between these two effects results in an optimum microstructure with a minimum resistance and TCR. Furthermore, the TCR of these buried resistors has been shown to be governed by the magnitude of the charging energy. Model parameters determined by our analysis appear to provide quantitative physical interpretations to the microstructural changes in the resistor, which in turn, are controlled by the processing conditions

  8. A low temperature co-fired ceramic power inductor manufactured using a glass-free ternary composite material system

    Science.gov (United States)

    Li, Yuanxun; Xie, Yunsong; Xie, Ru; Chen, Daming; Han, Likun; Su, Hua

    2018-03-01

    A glass-free ternary composite material system (CMS) manufactured employing the low temperature ( 890 ° C ) co-fired ceramic (LTCC) technique is reported. This ternary CMS consists of silver, NiCuZn ferrite, and Zn2SiO4 ceramic. The reported device fabricated from this ternary CMS is a power inductor with a nominal inductance of 1.0 μH. Three major highlights were achieved from the device and the material study. First, unlike most other LTCC methods, no glass is required to be added in either of the dielectric materials in order to co-fire the NiCuZn ferrite, Zn2SiO4 ceramic, and silver. Second, a successfully co-fired silver, NiCuZn, and Zn2SiO4 device can be achieved by optimizing the thermal shrinkage properties of both NiCuZn and Zn2SiO4, so that they have a very similar temperature shrinkage profile. We have also found that strong non-magnetic elemental diffusion occurs during the densification process, which further enhances the success rate of manufacturing co-fired devices. Last but not least, elemental mapping suggests that strong magnetic elemental diffusion between NiCuZn and Zn2SiO4 has been suppressed during the co-firing process. The investigation of electrical performance illustrates that while the ordinary binary CMS based power inductor can deal with 400 mA DC, the ternary CMS based power inductor is able to handle higher DC currents, 700 mA and 620 mA DC, according to both simulation and experiment demonstrations, respectively.

  9. X-Ray Characterization of Resistor/Dielectric Material for Low Temperature Co-Fired Ceramic Packages

    International Nuclear Information System (INIS)

    DIMOS, DUANE B.; KOTULA, PAUL G.; RODRIGUEZ, MARK A.; YANG, PIN

    1999-01-01

    High temperature XRD has been employed to monitor the devitrification of Dupont 951 low temperature co-fired ceramic (LTCC) and Dupont E84005 resistor ink. The LTCC underwent devitrification to an anorthite phase in the range of 835-875 C with activation energy of 180 kJ/mol as calculated from kinetic data. The resistor paste underwent devitrification in the 835-875 C range forming monoclinic and hexagonal celcian phases plus a phase believed to be a zinc-silicate. RuO(sub 2) appeared to be stable within this devitrified resistor matrix. X-ray radiography of a co-fired circuit indicated good structural/chemical compatibility between the resistor and LTCC

  10. A High-Performance LC Wireless Passive Pressure Sensor Fabricated Using Low-Temperature Co-Fired Ceramic (LTCC Technology

    Directory of Open Access Journals (Sweden)

    Chen Li

    2014-12-01

    Full Text Available An LC resonant pressure sensor with improved performance is presented in this paper. The sensor is designed with a buried structure, which protects the electrical components from contact with harsh environments and reduces the resonant-frequency drift of the sensor in high-temperature environments. The pressure-sensitive membrane of the sensor is optimized according to small-deflection-plate theory, which allows the sensor to operate in high-pressure environments. The sensor is fabricated using low-temperature co-fired ceramic (LTCC technology, and a fugitive film is used to create a completed sealed embedded cavity without an evacuation channel. The experimental results show that the frequency drift of the sensor versus the temperature is approximately 0.75 kHz/°C, and the responsivity of the sensor can be up to 31 kHz/bar within the pressure range from atmospheric pressure to 60 bar.

  11. A high-performance LC wireless passive pressure sensor fabricated using low-temperature co-fired ceramic (LTCC) technology.

    Science.gov (United States)

    Li, Chen; Tan, Qiulin; Xue, Chenyang; Zhang, Wendong; Li, Yunzhi; Xiong, Jijun

    2014-12-05

    An LC resonant pressure sensor with improved performance is presented in this paper. The sensor is designed with a buried structure, which protects the electrical components from contact with harsh environments and reduces the resonant-frequency drift of the sensor in high-temperature environments. The pressure-sensitive membrane of the sensor is optimized according to small-deflection-plate theory, which allows the sensor to operate in high-pressure environments. The sensor is fabricated using low-temperature co-fired ceramic (LTCC) technology, and a fugitive film is used to create a completed sealed embedded cavity without an evacuation channel. The experimental results show that the frequency drift of the sensor versus the temperature is approximately 0.75 kHz/°C, and the responsivity of the sensor can be up to 31 kHz/bar within the pressure range from atmospheric pressure to 60 bar.

  12. Selective recovery of silver from waste low-temperature co-fired ceramic and valorization through silver nanoparticle synthesis.

    Science.gov (United States)

    Swain, Basudev; Shin, Dongyoon; Joo, So Yeong; Ahn, Nak Kyoon; Lee, Chan Gi; Yoon, Jin-Ho

    2017-11-01

    Considering the value of silver metal and silver nanoparticles, the waste generated during manufacturing of low temperature co-fired ceramic (LTCC) were recycled through the simple yet cost effective process by chemical-metallurgy. Followed by leaching optimization, silver was selectively recovered through precipitation. The precipitated silver chloride was valorized though silver nanoparticle synthesis by a simple one-pot greener synthesis route. Through leaching-precipitation optimization, quantitative selective recovery of silver chloride was achieved, followed by homogeneous pure silver nanoparticle about 100nm size were synthesized. The reported recycling process is a simple process, versatile, easy to implement, requires minimum facilities and no specialty chemicals, through which semiconductor manufacturing industry can treat the waste generated during manufacturing of LTCC and reutilize the valorized silver nanoparticles in manufacturing in a close loop process. Our reported process can address issues like; (i) waste disposal, as well as value-added silver recovery, (ii) brings back the material to production stream and address the circular economy, and (iii) can be part of lower the futuristic carbon economy and cradle-to-cradle technology management, simultaneously. Copyright © 2017 Elsevier Ltd. All rights reserved.

  13. Microfabrication of a Novel Ceramic Pressure Sensor with High Sensitivity Based on Low-Temperature Co-Fired Ceramic (LTCC Technology

    Directory of Open Access Journals (Sweden)

    Chen Li

    2014-06-01

    Full Text Available In this paper, a novel capacitance pressure sensor based on Low-Temperature Co-Fired Ceramic (LTCC technology is proposed for pressure measurement. This approach differs from the traditional fabrication process for a LTCC pressure sensor because a 4J33 iron-nickel-cobalt alloy is applied to avoid the collapse of the cavity and to improve the performance of the sensor. Unlike the traditional LTCC sensor, the sensitive membrane of the proposed sensor is very flat, and the deformation of the sensitivity membrane is smaller. The proposed sensor also demonstrates a greater responsivity, which reaches as high as 13 kHz/kPa in range of 0–100 kPa. During experiments, the newly fabricated sensor, which is only about 6.5 cm2, demonstrated very good performance: the repeatability error, hysteresis error, and nonlinearity of the sensor are about 4.25%, 2.13%, and 1.77%, respectively.

  14. Substrate Integrated Waveguide Based Phase Shifter and Phased Array in a Ferrite Low Temperature Co-fired Ceramic Package

    KAUST Repository

    Nafe, Ahmed A.

    2014-03-01

    Phased array antennas, capable of controlling the direction of their radiated beam, are demanded by many conventional as well as modern systems. Applications such as automotive collision avoidance radar, inter-satellite communication links and future man-portable satellite communication on move services require reconfigurable beam systems with stress on mobility and cost effectiveness. Microwave phase shifters are key components of phased antenna arrays. A phase shifter is a device that controls the phase of the signal passing through it. Among the technologies used to realize this device, traditional ferrite waveguide phase shifters offer the best performance. However, they are bulky and difficult to integrate with other system components. Recently, ferrite material has been introduced in Low Temperature Co-fired Ceramic (LTCC) multilayer packaging technology. This enables the integration of ferrite based components with other microwave circuitry in a compact, light-weight and mass producible package. Additionally, the recent concept of Substrate Integrated Waveguide (SIW) allowed realization of synthesized rectangular waveguide-like structures in planar and multilayer substrates. These SIW structures have been shown to maintain the merits of conventional rectangular waveguides such as low loss and high power handling capabilities while being planar and easily integrable with other components. Implementing SIW structures inside a multilayer ferrite LTCC package enables monolithic integration of phase shifters and phased arrays representing a true System on Package (SoP) solution. It is the objective of this thesis to pursue realizing efficient integrated phase shifters and phased arrays combining the above mentioned technologies, namely Ferrite LTCC and SIW. In this work, a novel SIW phase shifter in ferrite LTCC package is designed, fabricated and tested. The device is able to operate reciprocally as well as non-reciprocally. Demonstrating a measured maximum

  15. The development and biocompatibility of low temperature co-fired ceramic (LTCC) for microfluidic and biosensor applications

    Science.gov (United States)

    Luo, Jin

    Low temperature co-fired ceramic (LTCC) electronic packaging materials are applied for their electrical and mechanical properties, high reliability, chemical stability and ease of fabrication. Three dimensional features can also be prepared allowing integration of microfluidic channels and cavities inside LTCC modules. Mechanical, optical, electrical, microfluidic functions have been realized in single LTCC modules. For these reasons LTCC is attractive for biomedical microfluidics and Lab-on-a-Chip systems. However, commercial LTCC systems, optimized for microelectrics applications, have unknown cytocompatibility, and are not compatible with common surface functionalization chemistries. The first goal of this work is to develop biocompatible LTCC materials for biomedical applications. In the current work, two different biocompatible LTCC substrate materials are conceived, formulated and evaluated. Both materials are based from wellknown and widely utilized biocompatible materials. The biocompatibilities of the developed LTCC materials for in-vitro applications are studied by cytotoxicity assays, including culturing endothelial cells (EC) both in LTCC leachate and directly on the LTCC substrates. The results demonstrate the developed LTCC materials are biocompatible for in-vitro biological applications involving EC. The second goal of this work is to develop functional capabilities in LTCC microfluidic systems suitable for in-vitro and biomedical applications. One proposed application is the evaluation of oxygen tension and oxidative stress in perfusion cell culture and bioreactors. A Clark-type oxygen sensor is successfully integrated with LTCC technique in this work. In the current work, a solid state proton conductive electrolyte is used to integrate an oxygen sensor into the LTCC. The measurement of oxygen concentration in Clark-type oxygen sensor is based on the electrochemical reaction between working electrode and counter electrode. Cyclic voltammetry and

  16. A low-temperature co-fired ceramic micro-reactor system for high-efficiency on-site hydrogen production

    Science.gov (United States)

    Jiang, Bo; Maeder, Thomas; Santis-Alvarez, Alejandro J.; Poulikakos, Dimos; Muralt, Paul

    2015-01-01

    A ceramic-based, meso-scale fuel processor for on-board production of syngas fuel was demonstrated for applications in micro-scale solid-oxide fuel cells (μ-SOFCs). The processor had a total dimension of 12 mm × 40 mm × 2 mm, the gas reforming micro reactor occupying the hot end of a cantilever had outer dimensions of 12 × 18 mm. The device was fabricated through a novel progressive lamination process in low-temperature co-fired ceramic (LTCC) technology. Both, heating function and desired fluidic structures were integrated monolithically into the processor. Using catalytic partial oxidation of a hydrocarbon fuel (propane) as a reaction model, a thermally self-sustaining hydrogen production was achieved. The output flow is sufficiently high to drive an optimized single membrane μSOFC cell of about the same footprint as the micro reactor. Microsystem design, fabrication, catalyst integration as well as the chemical characterization are discussed in detail.

  17. Microstructural investigations of materials for low temperature co-fired ceramic (LTCC) based fuel cell using small angle neutron scattering

    Science.gov (United States)

    Mohamed, A. A.; Ahmad, M. H.; Ibrahim, A.; Azman, A.; Alias, R.; Ambak, Z.; Shapee, S.; Putra, E. G.; Patriati, A.; Sharom, M. A.; Yazid, H.; Mamat, M. R.; Karim, J. A.; Idris, F. M.; Yazid, K.; Zin, M. R.

    2013-06-01

    The concept and the realization fuel cell based on LTCC technology require the investigations of fired LTCC microstructures. The majority of the works involved using small angle neutron scattering studies on the microstructural of LTCC ceramic tape and development of neutron tomography for future tool to visualize channels inside the fired tape. Most SANS characterization were carried out at Smarter SANS instrument at BATAN, Indonesia. Standard sample for resolving tens of micron of object size were measured using simple neutron tomography setup utilizing monochromatic SANS beam at Malaysian Nuclear Agency. The initial microstructural findings indicates that organic additives shape the final microstructural of LTCC after firing with the glassy material possibly fill the space left by the burned organic additives. The tomography results showed that 40 micron size object can be differentiated. The conductor deposited on LTCC is preliminary investigated which will later be used as support for catalyst.

  18. Microstructural investigations of materials for low temperature co-fired ceramic (LTCC) based fuel cell using small angle neutron scattering

    International Nuclear Information System (INIS)

    Mohamed, A A; Yazid, K; Ahmad, M H; Azman, A; Yazid, H; Mamat, M R; Karim, J A; Idris, F M; Zin, M R; Ibrahim, A; Alias, R; Ambak, Z; Shapee, S; Putra, E G; Patriati, A; Sharom, M A

    2013-01-01

    The concept and the realization fuel cell based on LTCC technology require the investigations of fired LTCC microstructures. The majority of the works involved using small angle neutron scattering studies on the microstructural of LTCC ceramic tape and development of neutron tomography for future tool to visualize channels inside the fired tape. Most SANS characterization were carried out at Smarter SANS instrument at BATAN, Indonesia. Standard sample for resolving tens of micron of object size were measured using simple neutron tomography setup utilizing monochromatic SANS beam at Malaysian Nuclear Agency. The initial microstructural findings indicates that organic additives shape the final microstructural of LTCC after firing with the glassy material possibly fill the space left by the burned organic additives. The tomography results showed that 40 micron size object can be differentiated. The conductor deposited on LTCC is preliminary investigated which will later be used as support for catalyst.

  19. Camber Evolution and Stress Development of Porous Ceramic Bilayers During Co-Firing

    DEFF Research Database (Denmark)

    Ni, De Wei; Esposito, Vincenzo; Schmidt, Cristine Grings

    2013-01-01

    sintering mismatch stress in co-fired CGO-LSM/CGO bilayer laminates was significantly lower than general sintering stresses expected for free sintering conditions. As a result, no co-firing defects were observed in the bilayer laminates, illustrating an acceptable sintering compatibility of the ceramic...

  20. Low-Temperature Co-Fired Unipoled Multilayer Piezoelectric Transformers.

    Science.gov (United States)

    Gao, Xiangyu; Yan, Yongke; Carazo, Alfredo Vazquez; Dong, Shuxiang; Priya, Shashank

    2018-03-01

    The reliability of piezoelectric transformers (PTs) is dependent upon the quality of fabrication technique as any heterogeneity, prestress, or misalignment can lead to spurious response. In this paper, unipoled multilayer PTs were investigated focusing on high-power composition and co-firing profile in order to provide low-temperature synthesized high-quality device measured in terms of efficiency and power density. The addition of 0.2 wt% CuO into Pb 0.98 Sr 0.02 (Mg 1/3 Nb 2/3 ) 0.06 (Mn 1/3 Nb 2/3 ) 0.06 (Zr 0.48 Ti 0.52 ) 0.88 O 3 (PMMnN-PZT) reduces the co-firing temperature from 1240 °C to 930 °C, which allows the use of Ag/Pd inner electrode instead of noble Pt inner electrode. Low-temperature synthesized material was found to exhibit excellent piezoelectric properties ( , , %, pC/N, and °C). The performance of the PT co-fired with Ag/Pd electrode at 930 °C was similar to that co-fired at 1240 °C with Pt electrode (25% reduction in sintering temperature). Both high- and low-temperature synthesized PTs demonstrated 5-W output power with >90% efficiency and 11.5 W/cm 3 power density.

  1. An analysis of the pull strength behaviors of fine-pitch, flip chip solder interconnections using a Au-Pt-Pd thick film conductor on Low-Temperature, Co-fired Ceramic (LTCC) substrates.

    Energy Technology Data Exchange (ETDEWEB)

    Uribe, Fernando R.; Kilgo, Alice C.; Grazier, John Mark; Vianco, Paul Thomas; Zender, Gary L.; Hlava, Paul Frank; Rejent, Jerome Andrew

    2008-09-01

    The assembly of the BDYE detector requires the attachment of sixteen silicon (Si) processor dice (eight on the top side; eight on the bottom side) onto a low-temperature, co-fired ceramic (LTCC) substrate using 63Sn-37Pb (wt.%, Sn-Pb) in a double-reflow soldering process (nitrogen). There are 132 solder joints per die. The bond pads were gold-platinum-palladium (71Au-26Pt-3Pd, wt.%) thick film layers fired onto the LTCC in a post-process sequence. The pull strength and failure modes provided the quality metrics for the Sn-Pb solder joints. Pull strengths were measured in both the as-fabricated condition and after exposure to thermal cycling (-55/125 C; 15 min hold times; 20 cycles). Extremely low pull strengths--referred to as the low pull strength phenomenon--were observed intermittently throughout the product build, resulting in added program costs, schedule delays, and a long-term reliability concern for the detector. There was no statistically significant correlation between the low pull strength phenomenon and (1) the LTCC 'sub-floor' lot; (2) grit blasting the LTCC surfaces prior to the post-process steps; (3) the post-process parameters; (4) the conductor pad height (thickness); (5) the dice soldering assembly sequence; or (5) the dice pull test sequence. Formation of an intermetallic compound (IMC)/LTCC interface caused by thick film consumption during either the soldering process or by solid-state IMC formation was not directly responsible for the low-strength phenomenon. Metallographic cross sections of solder joints from dice that exhibited the low pull strength behavior, revealed the presence of a reaction layer resulting from an interaction between Sn from the molten Sn-Pb and the glassy phase at the TKN/LTCC interface. The thick film porosity did not contribute, explicitly, to the occurrence of reaction layer. Rather, the process of printing the very thin conductor pads was too sensitive to minor thixotropic changes to ink, which resulted in

  2. Potassium Sodium Niobate-Based Lead-Free Piezoelectric Multilayer Ceramics Co-Fired with Nickel Electrodes

    Directory of Open Access Journals (Sweden)

    Shinichiro Kawada

    2015-11-01

    Full Text Available Although lead-free piezoelectric ceramics have been extensively studied, many problems must still be overcome before they are suitable for practical use. One of the main problems is fabricating a multilayer structure, and one solution attracting growing interest is the use of lead-free multilayer piezoelectric ceramics. The paper reviews work that has been done by the authors on lead-free alkali niobate-based multilayer piezoelectric ceramics co-fired with nickel inner electrodes. Nickel inner electrodes have many advantages, such as high electromigration resistance, high interfacial strength with ceramics, and greater cost effectiveness than silver palladium inner electrodes. However, widely used lead zirconate titanate-based ceramics cannot be co-fired with nickel inner electrodes, and silver palladium inner electrodes are usually used for lead zirconate titanate-based piezoelectric ceramics. A possible alternative is lead-free ceramics co-fired with nickel inner electrodes. We have thus been developing lead-free alkali niobate-based multilayer ceramics co-fired with nickel inner electrodes. The normalized electric-field-induced thickness strain (Smax/Emax of a representative alkali niobate-based multilayer ceramic structure with nickel inner electrodes was 360 pm/V, where Smax denotes the maximum strain and Emax denotes the maximum electric field. This value is about half that for the lead zirconate titanate-based ceramics that are widely used. However, a comparable value can be obtained by stacking more ceramic layers with smaller thicknesses. In the paper, the compositional design and process used to co-fire lead-free ceramics with nickel inner electrodes are introduced, and their piezoelectric properties and reliabilities are shown. Recent advances are introduced, and future development is discussed.

  3. Potassium Sodium Niobate-Based Lead-Free Piezoelectric Multilayer Ceramics Co-Fired with Nickel Electrodes

    Science.gov (United States)

    Kawada, Shinichiro; Hayashi, Hiroyuki; Ishii, Hideki; Kimura, Masahiko; Ando, Akira; Omiya, Suetake; Kubodera, Noriyuki

    2015-01-01

    Although lead-free piezoelectric ceramics have been extensively studied, many problems must still be overcome before they are suitable for practical use. One of the main problems is fabricating a multilayer structure, and one solution attracting growing interest is the use of lead-free multilayer piezoelectric ceramics. The paper reviews work that has been done by the authors on lead-free alkali niobate-based multilayer piezoelectric ceramics co-fired with nickel inner electrodes. Nickel inner electrodes have many advantages, such as high electromigration resistance, high interfacial strength with ceramics, and greater cost effectiveness than silver palladium inner electrodes. However, widely used lead zirconate titanate-based ceramics cannot be co-fired with nickel inner electrodes, and silver palladium inner electrodes are usually used for lead zirconate titanate-based piezoelectric ceramics. A possible alternative is lead-free ceramics co-fired with nickel inner electrodes. We have thus been developing lead-free alkali niobate-based multilayer ceramics co-fired with nickel inner electrodes. The normalized electric-field-induced thickness strain (Smax/Emax) of a representative alkali niobate-based multilayer ceramic structure with nickel inner electrodes was 360 pm/V, where Smax denotes the maximum strain and Emax denotes the maximum electric field. This value is about half that for the lead zirconate titanate-based ceramics that are widely used. However, a comparable value can be obtained by stacking more ceramic layers with smaller thicknesses. In the paper, the compositional design and process used to co-fire lead-free ceramics with nickel inner electrodes are introduced, and their piezoelectric properties and reliabilities are shown. Recent advances are introduced, and future development is discussed. PMID:28793646

  4. Pull strength evaluation of Sn-Pb solder joints made to Au-Pt-Pd and Au thick film structures on low-temperature co-fired ceramic -final report for the MC4652 crypto-coded switch (W80).

    Energy Technology Data Exchange (ETDEWEB)

    Uribe, Fernando; Vianco, Paul Thomas; Zender, Gary L.

    2006-06-01

    A study was performed that examined the microstructure and mechanical properties of 63Sn-37Pb (wt.%, Sn-Pb) solder joints made to thick film layers on low-temperature co-fired (LTCC) substrates. The thick film layers were combinations of the Dupont{trademark} 4596 (Au-Pt-Pd) conductor and Dupont{trademark} 5742 (Au) conductor, the latter having been deposited between the 4596 layer and LTCC substrate. Single (1x) and triple (3x) thicknesses of the 4596 layer were evaluated. Three footprint sizes were evaluated of the 5742 thick film. The solder joints exhibited excellent solderability of both the copper (Cu) lead and thick film surface. In all test sample configurations, the 5742 thick film prevented side wall cracking of the vias. The pull strengths were in the range of 3.4-4.0 lbs, which were only slightly lower than historical values for alumina (Al{sub 2}O{sub 3}) substrates. General (qualitative) observations: (a) The pull strength was maximized when the total number of thick film layers was between two and three. Fewer that two layers did not develop as strong of a bond at the thick film/LTCC interface; more than three layers and of increased footprint area, developed higher residual stresses at the thick film/LTCC interface and in the underlying LTCC material that weakened the joint. (b) Minimizing the area of the weaker 4596/LTCC interface (e.g., larger 5742 area) improved pull strength. Specific observations: (a) In the presence of vias and the need for the 3x 4596 thick film, the preferred 4596:5742 ratio was 1.0:0.5. (b) For those LTCC components that require the 3x 4596 layer, but do not have vias, it is preferred to refrain from using the 5742 layer. (c) In the absence of vias, the highest strength was realized with a 1x thick 5742 layer, a 1x thick 4596 layer, and a footprint ratio of 1.0:1.0.

  5. Potential high temperature corrosion problems due to co-firing of biomass and fossil fuels

    DEFF Research Database (Denmark)

    Montgomery, Melanie; Vilhelmsen, T.; Jensen, S.A.

    2007-01-01

    Over the past years, considerable high temperature corrosion problems have been encountered when firing biomass in power plants due to the high content of potassium chloride in the deposits. Therefore to combat chloride corrosion problems co-firing of biomass with a fossil fuel has been undertaken...... significant corrosion attack was due to sulphidation attack at the grain boundaries of 18-8 steel after 3 years exposure. The corrosion mechanisms and corrosion rates are compared with biomass firing and coal firing. Potential corrosion problems due to co-firing biomass and fossil fuels are discussed....... appear such as sulphidation and hot corrosion due to sulphate deposits. At Studstrup power plant Unit 4, based on trials with exposure times of 3000 hours using 0-20% straw co-firing with coal, the plant now runs with a fuel of 10% straw + coal. After three years exposure in this environment...

  6. High Temperature Pt/Alumina Co-Fired System for 500 C Electronic Packaging Applications

    Science.gov (United States)

    Chen, Liang-Yu; Neudeck, Philip G.; Spry, David J.; Beheim, Glenn M.; Hunter, Gary W.

    2015-01-01

    Gold thick-film metallization and 96 alumina substrate based prototype packaging system developed for 500C SiC electronics and sensors is briefly reviewed, the needs of improvement are discussed. A high temperature co-fired alumina material system based packaging system composed of 32-pin chip-level package and printed circuit board is discussed for packaging 500C SiC electronics and sensors.

  7. Potential high temperature corrosion problems due to co-firing of biomass and fossil fuels

    DEFF Research Database (Denmark)

    Montgomery, Melanie; Vilhelmsen, T.; Jensen, S.A.

    2008-01-01

    Over the past few years, considerable high temperature corrosion problems have been encountered when firing biomass in power plants due to the high content of potassium chloride in the deposits. Therefore, to combat chloride corrosion problems cofiring of biomass with a fossil fuel has been....... However, the most significant corrosion attack was sulphidation attack at the grain boundaries of 18-8 steel after 3 years exposure. The corrosion mechanisms and corrosion rates are compared with biomass firing and coal firing. Potential corrosion problems due to co-firing biomass and fossil fuels...... corrosion mechanisms appear such as sulphidation and hot corrosion due to sulphate deposits. At Studstrup power plant Unit 4, based on trials with exposure times of 3000 h using 0–20% straw co-firing with coal, the plant now runs with a fuel mix of 10% strawþcoal. Based on results from a 3 years exposure...

  8. Circulator Integrated in Low Temperature Co-fired Ceramics Technology

    NARCIS (Netherlands)

    Dijk, R. van; Bent, G. van der; Ashari, M.; McKay, M.

    2014-01-01

    The front-end circuitry of transceiver modules is slowly being updated from GaAs-based MMICs to Gallium-Nitride. Especially GaN power amplifiers and TR switches, but also low-noise amplifiers, offer significant performance improvement over GaAs components. Therefore it is interesting to also explore

  9. The effect of Co-firing with Straw and Coal on High Temperature Corrosion

    DEFF Research Database (Denmark)

    Montgomery, Melanie; Frandsen, Flemming; Larsen, OH

    2001-01-01

    As a part of ELSAMS development programme into alternative energy sources, various concepts of straw-firing have been investigated. This paper concerns co-firing of straw with coal to reduce the corrosion rate observed in straw-fired power plants. Co-firing with coal reduces the amount of potassi...

  10. Construction Of A Piezoelectric-Based Resonance Ceramic Pressure Sensor Designed For High-Temperature Applications

    OpenAIRE

    Belavič Darko; Bradeško Andraž; Zarnik Marina Santo; Rojac Tadej

    2015-01-01

    In this work the design aspects of a piezoelectric-based resonance ceramic pressure sensor made using low-temperature co-fired ceramic (LTCC) technology and designed for high-temperature applications is presented. The basic pressure-sensor structure consists of a circular, edge-clamped, deformable diaphragm that is bonded to a ring, which is part of the rigid ceramic structure. The resonance pressure sensor has an additional element – a piezoelectric actuator – for stimulating oscillation of ...

  11. Base Metal Co-Fired Multilayer Piezoelectrics

    Directory of Open Access Journals (Sweden)

    Lisheng Gao

    2016-03-01

    Full Text Available Piezoelectrics have been widely used in different kinds of applications, from the automobile industry to consumer electronics. The novel multilayer piezoelectrics, which are inspired by multilayer ceramic capacitors, not only minimize the size of the functional parts, but also maximize energy efficiency. Development of multilayer piezoelectric devices is at a significant crossroads on the way to achieving low costs, high efficiency, and excellent reliability. Concerning the costs of manufacturing multilayer piezoelectrics, the trend is to replace the costly noble metal internal electrodes with base metal materials. This paper discusses the materials development of metal co-firing and the progress of integrating current base metal chemistries. There are some significant considerations in metal co-firing multilayer piezoelectrics: retaining stoichiometry with volatile Pb and alkaline elements in ceramics, the selection of appropriate sintering agents to lower the sintering temperature with minimum impact on piezoelectric performance, and designing effective binder formulation for low pO2 burnout to prevent oxidation of Ni and Cu base metal.

  12. Biomass co-firing

    DEFF Research Database (Denmark)

    Yin, Chungen

    2013-01-01

    Co-firing biomass with fossil fuels in existing power plants is an attractive option for significantly increasing renewable energy resource utilization and reducing CO2 emissions. This chapter mainly discusses three direct co-firing technologies: pulverized-fuel (PF) boilers, fluidized-bed combus...

  13. Measurement of relative permittivity of LTCC ceramic at different temperatures

    Science.gov (United States)

    Tan, Qiulin; Kang, Hao; Qin, Li; Xiong, Jijun; Zhou, Zhaoying; Zhang, Wendong; Luo, Tao; Xue, Chenyang; Liu, Jun

    2014-03-01

    Devices based on LTCC (low-temperature co-fired ceramic) technology are more widely applied in high temperature environments, and the temperature-dependent properties of the LTCC material play an important role in measurements of the characteristics of these devices at high temperature. In this paper, the temperature-dependence of the relative permittivity of DuPont 951 LTCC ceramic is studied from room temperature to 500 °C. An expression for relative permittivity is obtained, which relates the relative permittivity to the resonant frequency, inductance, parasitic capacitance and electrode capacitance of the LTCC sample. Of these properties, the electrode capacitance is the most strongly temperature-dependent. The LTCC sample resonant frequency, inductance and parasitic capacitance were measured (from room temperature to 500 °C) with a high temperature measurement system comprising a muffle furnace and network analyzer. We found that the resonant frequency reduced and the inductance and parasitic capacitance increased slightly as the temperature increases. The relative permittivity can be calculated from experimental frequency, inductance and parasitic capacitance measurements. Calculating results show that the relative permittivity of DuPont 951 LTCC ceramic ceramic increases to 8.21 from room temperature to 500 °C.

  14. Measurement of relative permittivity of LTCC ceramic at different temperatures

    Directory of Open Access Journals (Sweden)

    Qiulin Tan

    2014-02-01

    Full Text Available Devices based on LTCC (low-temperature co-fired ceramic technology are more widely applied in high temperature environments, and the temperature-dependent properties of the LTCC material play an important role in measurements of the characteristics of these devices at high temperature. In this paper, the temperature-dependence of the relative permittivity of DuPont 951 LTCC ceramic is studied from room temperature to 500 °C. An expression for relative permittivity is obtained, which relates the relative permittivity to the resonant frequency, inductance, parasitic capacitance and electrode capacitance of the LTCC sample. Of these properties, the electrode capacitance is the most strongly temperature-dependent. The LTCC sample resonant frequency, inductance and parasitic capacitance were measured (from room temperature to 500 °C with a high temperature measurement system comprising a muffle furnace and network analyzer. We found that the resonant frequency reduced and the inductance and parasitic capacitance increased slightly as the temperature increases. The relative permittivity can be calculated from experimental frequency, inductance and parasitic capacitance measurements. Calculating results show that the relative permittivity of DuPont 951 LTCC ceramic ceramic increases to 8.21 from room temperature to 500 °C.

  15. Novel low-temperature sintering ceramic substrate based on indialite/cordierite glass ceramics

    Science.gov (United States)

    Varghese, Jobin; Vahera, Timo; Ohsato, Hitoshi; Iwata, Makoto; Jantunen, Heli

    2017-10-01

    In this paper, a novel low-temperature sintering substrate for low temperature co-fired ceramic applications based on indialite/cordierite glass ceramics with Bi2O3 as a sintering aid showing low permittivity (εr) and ultralow dielectric loss (tan δ) is described. The fine powder of indialite was prepared by the crystallization of cordierite glass at 1000 °C/1 h. The optimized sintering temperature was 900 °C with 10 wt % Bi2O3 addition. The relative density achieved was 97%, and εr and tan δ were 6.10 and 0.0001 at 1 MHz, respectively. The composition also showed a moderately low temperature coefficient of relative permittivity of 118 ppm/°C at 1 MHz. The obtained linear coefficient of thermal expansion was 3.5 ppm/°C in the measured temperature range of 100 to 600 °C. The decreasing trend in dielectric loss, the low relative permittivity at 1 MHz, and the low thermal expansion of the newly developed composition make it an ideal choice for radio frequency applications.

  16. Panel report on high temperature ceramics

    Energy Technology Data Exchange (ETDEWEB)

    Nolet, T C [ed.

    1979-01-01

    Fundamental research is reported concerning high temperature ceramics for application in turbines, engines, batteries, gasifiers, MHD, fuel cells, heat exchangers, and hot wall combustors. Ceramics microstructure and behavior are included. (FS)

  17. MHD oxidant intermediate temperature ceramic heater study

    Science.gov (United States)

    Carlson, A. W.; Chait, I. L.; Saari, D. P.; Marksberry, C. L.

    1981-09-01

    The use of three types of directly fired ceramic heaters for preheating oxygen enriched air to an intermediate temperature of 1144K was investigated. The three types of ceramic heaters are: (1) a fixed bed, periodic flow ceramic brick regenerative heater; (2) a ceramic pebble regenerative heater. The heater design, performance and operating characteristics under conditions in which the particulate matter is not solidified are evaluated. A comparison and overall evaluation of the three types of ceramic heaters and temperature range determination at which the particulate matter in the MHD exhaust gas is estimated to be a dry powder are presented.

  18. High temperature ceramic/metal joint structure

    Science.gov (United States)

    Boyd, Gary L. (Inventor)

    1991-01-01

    A high temperature turbine engine includes a hybrid ceramic/metallic rotor member having ceramic/metal joint structure. The disclosed joint is able to endure higher temperatures than previously possible, and aids in controlling heat transfer in the rotor member.

  19. High temperature alloys and ceramic heat exchanger

    International Nuclear Information System (INIS)

    Okamoto, Masaharu

    1984-04-01

    From the standpoint of energy saving, the future operating temperatures of process heat and gas turbine plants will become higher. For this purpose, ceramics is the most promissing candidate material in strength for application to high-temperature heat exchangers. This report deals with a servey of characteristics of several high-temperature metallic materials and ceramics as temperature-resistant materials; including a servey of the state-of-the-art of ceramic heat exchanger technologies developed outside of Japan, and a study of their application to the intermediate heat exchanger of VHTR (a very-high-temperature gas-cooled reactor). (author)

  20. High temperature fracture of ceramic materials

    International Nuclear Information System (INIS)

    Wiederhorn, S.M.

    1979-01-01

    A review is presented of fracture mechanisms and methods of lifetime prediction in ceramic materials. Techniques of lifetime prediction are based on the science of fracture mechanics. Application of these techniques to structural ceramics is limited by our incomplete understanding of fracture mechanisms in these materials, and by the occurrence of flaw generation in these materials at elevated temperatures. Research on flaw generation and fracture mechanisms is recommended as a way of improving the reliability of structural ceramics

  1. High-temperature materials and structural ceramics

    International Nuclear Information System (INIS)

    1990-01-01

    This report gives a survey of research work in the area of high-temperature materials and structural ceramics of the KFA (Juelich Nuclear Research Center). The following topics are treated: (1) For energy facilities: ODS materials for gas turbine blades and heat exchangers; assessment of the remaining life of main steam pipes, material characterization and material stress limits for First-Wall components; metallic and graphitic materials for high-temperature reactors. (2) For process engineering plants: composites for reformer tubes and cracking tubes; ceramic/ceramic joints and metal/ceramic and metal/metal joints; Composites and alloys for rolling bearing and sliding systems up to application temperatures of 1000deg C; high-temperature corrosion of metal and ceramic material; porous ceramic high-temperature filters and moulding coat-mix techniques; electrically conducting ceramic material (superconductors, fuel cells, solid electrolytes); high-temperature light sources (high-temperature chemistry); oil vapor engines with caramic components; ODS materials for components in diesel engines and vehicle gas turbines. (MM) [de

  2. Development of high strength, high temperature ceramics

    Science.gov (United States)

    Hall, W. B.

    1982-01-01

    Improvement in the high-pressure turbopumps, both fuel and oxidizer, in the Space Shuttle main engine were considered. The operation of these pumps is limited by temperature restrictions of the metallic components used in these pumps. Ceramic materials that retain strength at high temperatures and appear to be promising candidates for use as turbine blades and impellers are discussed. These high strength materials are sensitive to many related processing parameters such as impurities, sintering aids, reaction aids, particle size, processing temperature, and post thermal treatment. The specific objectives of the study were to: (1) identify and define the processing parameters that affect the properties of Si3N4 ceramic materials, (2) design and assembly equipment required for processing high strength ceramics, (3) design and assemble test apparatus for evaluating the high temperature properties of Si3N4, and (4) conduct a research program of manufacturing and evaluating Si3N4 materials as applicable to rocket engine applications.

  3. Electronic ceramics in high-temperature environments

    International Nuclear Information System (INIS)

    Searcy, A.W.; Meschi, D.J.

    1982-01-01

    Simple thermodynamic means are described for understanding and predicting the influence of temperature changes, in various environments, on electronic properties of ceramics. Thermal gradients, thermal cycling, and vacuum annealing are discussed, as well as the variations of ctivities and solubilities with temperature. 7 refs

  4. Localized temperature stability of low temperature cofired ceramics

    Science.gov (United States)

    Dai, Steven Xunhu

    2013-11-26

    The present invention is directed to low temperature cofired ceramic modules having localized temperature stability by incorporating temperature coefficient of resonant frequency compensating materials locally into a multilayer LTCC module. Chemical interactions can be minimized and physical compatibility between the compensating materials and the host LTCC dielectrics can be achieved. The invention enables embedded resonators with nearly temperature-independent resonance frequency.

  5. Biomass co-firing under oxy-fuel conditions

    DEFF Research Database (Denmark)

    Álvarez, L.; Yin, Chungen; Riaza, J.

    2014-01-01

    to have favourable synergy effects in all the cases: it significantly improves the burnout and remarkably lowers NOx emissions. The reduced peak temperatures during co-firing can also help to mitigate deposition formation in real furnaces. Co-firing CO2-neutral biomass with coals under oxy-fuel conditions...... can achieve a below-zero CO2 emission if the released CO2 is captured and sequestered. The model-predicted burnout and gaseous emissions were compared against the experimental results. A very good agreement was observed, the differences in a range of ± 5–10% of the experimental values, which indicates...

  6. High Temperature Electrostrictive Ceramics Project

    Data.gov (United States)

    National Aeronautics and Space Administration — TRS Technologies proposes to develop high temperature electrostrictors from bismuth-based ferroelectrics. These materials will exhibit high strain and low loss in...

  7. Low-firing Li2ZnTi3O8 microwave dielectric ceramics with BaCu ...

    Indian Academy of Sciences (India)

    Microwave ceramics; XRD; SEM; dielectric properties; LTCC. 1. Introduction. To achieve the miniaturization of microwave (MW) compo- nents for wireless communication, low-temperature co-fired ceramic (LTCC) technology becomes an important method because of its predominance in enabling the fabrication of.

  8. Whole ceramic-like microreactors from inorganic polymers for high temperature or/and high pressure chemical syntheses.

    Science.gov (United States)

    Ren, Wurong; Perumal, Jayakumar; Wang, Jun; Wang, Hao; Sharma, Siddharth; Kim, Dong-Pyo

    2014-02-21

    Two types of whole ceramic-like microreactors were fabricated from inorganic polymers, polysilsesquioxane (POSS) and polyvinylsilazane (PVSZ), that were embedded with either perfluoroalkoxy (PFA) tube or polystyrene (PS) film templates, and subsequently the templates were removed by physical removal (PFA tube) or thermal decomposition (PS). A POSS derived ceramic-like microreactor with a 10 cm long serpentine channel was obtained by an additional "selective blocking of microchannel" step and subsequent annealing at 300 °C for 1 h, while a PVSZ derived ceramic-like microreactor with a 14 cm long channel was yielded by a co-firing process of the PVSZ-PS composite at 500 °C for 2 h that led to complete decomposition of the film template leaving a microchannel behind. The obtained whole ceramic-like microfluidic devices revealed excellent chemical and thermal stabilities in various solvents, and they were able to demonstrate unique chemical performance at high temperature or/and high pressure conditions such as Michaelis-Arbuzov rearrangement at 150-170 °C, Wolff-Kishner reduction at 200 °C, synthesis of super-paramagnetic Fe3O4 nanoparticles at 320 °C and isomerisation of allyloxybenzene to 2-allylphenol (250 °C and 400 psi). These economic ceramic-like microreactors fabricated by a facile non-lithographic method displayed excellent utility under challenging conditions that is superior to any plastic microreactors and comparable to glass and metal microreactors with high cost.

  9. High-Temperature Piezoelectric Ceramic Developed

    Science.gov (United States)

    Sayir, Ali; Farmer, Serene C.; Dynys, Frederick W.

    2005-01-01

    Active combustion control of spatial and temporal variations in the local fuel-to-air ratio is of considerable interest for suppressing combustion instabilities in lean gas turbine combustors and, thereby, achieving lower NOx levels. The actuator for fuel modulation in gas turbine combustors must meet several requirements: (1) bandwidth capability of 1000 Hz, (2) operating temperature compatible with the fuel temperature, which is in the vicinity of 400 F, (3) stroke of approximately 4 mils (100 m), and (4) force of 300 lb-force. Piezoelectric actuators offer the fastest response time (microsecond time constants) and can generate forces in excess of 2000 lb-force. The state-of-the-art piezoceramic material in industry today is Pb(Zr,Ti)O3, called PZT. This class of piezoelectric ceramic is currently used in diesel fuel injectors and in the development of high-response fuel modulation valves. PZT materials are generally limited to operating temperatures of 250 F, which is 150 F lower than the desired operating temperature for gas turbine combustor fuel-modulation injection valves. Thus, there is a clear need to increase the operating temperature range of piezoceramic devices for active combustion control in gas turbine engines.

  10. High temperature strengthening of zirconium-toughened ceramics

    International Nuclear Information System (INIS)

    Claussen, N.

    1986-01-01

    Transformation-toughened (i.e. ZrO/sub 2/-toughened) ceramics represent a new class of high performance ceramics with spectacular strength properties at low and intermediate temperatures. However, at temperatures above about 700 0 C, most of these tough oxide-base ceramics can no longer be used as load-bearing engineering parts because of characteristic deficiencies. The aim of the present paper is to provide and discuss microstructural design strategies which may enable ZrO/sub 2/-toughened ceramics to be applied at higher temperatures. From the various strategies suggested, three appear to show good prospects, namely (a) the prevention of glassy intergranular films, (b) the addition of hard high modulus particles and (c) whikser or fibre reinforcement. Experimental approaches are presented from some ZrO/sub 2/-toughened ceramics, elg. tetragonal ZrO/sub 2/ polycrystals and ZrO/sub 2/-toughened cordierite, spinel and mullite

  11. High temperature electrically conducting ceramic heating element and control system

    Science.gov (United States)

    Halbach, C. R.; Page, R. J.

    1975-01-01

    Improvements were made in both electrode technology and ceramic conductor quality to increase significantly the lifetime and thermal cycling capability of electrically conducting ceramic heater elements. These elements were operated in vacuum, inert and reducing environments as well as oxidizing atmospheres adding to the versatility of the conducting ceramic as an ohmic heater. Using stabilized zirconia conducting ceramic heater elements, a furnace was fabricated and demonstrated to have excellent thermal response and cycling capability. The furnace was used to melt platinum-20% rhodium alloy (melting point 1904 C) with an isothermal ceramic heating element having a nominal working cavity size of 2.5 cm diameter by 10.0 cm long. The furnace was operated to 1940 C with the isothermal ceramic heating element. The same furnace structure was fitted with a pair of main heater elements to provide axial gradient temperature control over a working cavity length of 17.8 cm.

  12. Ni-BaTiO3-Based Base-Metal Electrode (BME) Ceramic Capacitors for Space Applications

    Science.gov (United States)

    Liu, Donhang; Fetter, Lula; Meinhold, Bruce

    2015-01-01

    A multi-layer ceramic capacitor (MLCC) is a high-temperature (1350C typical) co-fired ceramic monolithic that is composed of many layers of alternately stacked oxide-based dielectric and internal metal electrodes. To make the dielectric layers insulating and the metal electrode layers conducting, only highly oxidation-resistant precious metals, such as platinum, palladium, and silver, can be used for the co-firing of insulating MLCCs in a regular air atmosphere. MLCCs made with precious metals as internal electrodes and terminations are called precious-metal electrode (PME) capacitors. Currently, all military and space-level applications only address the use of PME capacitors.

  13. Synthesis and characterisation of novel low temperature ceramic and its implementation as substrate in dual segment CDRA

    Science.gov (United States)

    Kumari, Preeti; Tripathi, Pankaj; Sahu, Bhagirath; Singh, S. P.; Parkash, Om; Kumar, Devendra

    2018-02-01

    Li2O-(2-3x)MgO-(x)Al2O3-P2O5 (LMAP) (x = 0.00-0.08) ceramic system was prepared through solid state synthesis route at different sintering temperatures (800-925 °C). A small addition of Al2O3 (x = 0.02) in LMAP ceramics lowers the sintering temperature by more than 100 °C with good relative density of 94.13%. The sintered samples were characterized in terms of density, apparent porosity, water absorption, crystal structure, micro-structure and microwave dielectric properties. Silver compatibility test is also performed for its use as electrode material in low temperature co-fired ceramic (LTCC) application. To check the performance of the prepared LTCC as substrate, a microstrip-fed aperture-coupled dual segment cylindrical dielectric resonator antenna (DS-CDRA) is designed using LMAP (x = 0.02) ceramic as substrate material and Barium Strontium Titanate with 10 wt% of PbO-BaO-B2O3-SiO2 glass (BSTG) and Teflon as the components of resonating material. The simulation study of the DS-CDRA is performed using the Ansys High Frequency Structure Simulator (HFSS) software. A conductive coating of silver is used on the substrate. The simulated and measured -10 dB reflection coefficient bandwidths of 910 MHz (9.07-9.98 GHz at resonant frequency of 9.49 GHz) and 1080 MHz (8.68-9.76 GHz at resonant frequency of 9.36 GHz), respectively are achieved. The measured results of the fabricated antenna are found in good agreement with the simulation results. The prepared material can find potential applications in radar and radio navigation as well as radio astronomy and military satellite communication.

  14. Temperature Measurement of Ceramic Materials Using a Multiwavelength Pyrometer

    Science.gov (United States)

    Ng, Daniel; Fralick, Gustave

    1999-01-01

    The surface temperatures of several pure ceramic materials (alumina, beryllia, magnesia, yittria and spinel) in the shape of pellets were measured using a multiwavelength pyrometer. In one of the measurements, radiation signal collection is provided simply by an optical fiber. In the other experiments, a 4.75 inch (12 cm) parabolic mirror collects the signal for the spectrometer. Temperature measurement using the traditional one- and two-color pyrometer for these ceramic materials is difficult because of their complex optical properties, such as low emissivity which varies with both temperature and wavelength. In at least one of the materials, yittria, the detected optical emission increased as the temperature was decreased due to such emissivity variation. The reasons for such changes are not known. The multiwavelength pyrometer has demonstrated its ability to measure surface temperatures under such conditions. Platinum electrodes were embedded in the ceramic pellets for resistance measurements as the temperature changed.

  15. 4TH International Conference on High-Temperature Ceramic Matrix Composites

    National Research Council Canada - National Science Library

    2001-01-01

    .... Topic to be covered include fibers, interfaces, interphases, non-oxide ceramic matrix composites, oxide/oxide ceramic matrix composites, coatings, and applications of high-temperature ceramic matrix...

  16. Localized temperature stability in Low Temperature Cofired Ceramics (LTCC).

    Energy Technology Data Exchange (ETDEWEB)

    Dai, Steven Xunhu; Hsieh, Lung-Hwa.

    2012-04-01

    The base dielectrics of commercial low temperature cofired ceramics (LTCC) systems have a temperature coefficient of resonant frequency ({tau}{sub f}) in the range -50 {approx} -80 ppm/C. In this research we explored a method to realize zero or near zero {tau}{sub f} resonators by incorporating {tau}{sub f} compensating materials locally into a multilayer LTCC structure. To select composition for {tau}{sub f} adjustment, {tau}{sub f} compensating materials with different amount of titanates were formulated, synthesized, and characterized. Chemical interactions and physical compatibility between the {tau}{sub f} modifiers and the host LTCC dielectrics were investigated. Studies on stripline (SL) resonator panels with multiple compensating dielectrics revealed that: 1) compositions using SrTiO{sub 3} provide the largest {tau}{sub f} adjustment among titanates, 2) the {tau}{sub f} compensation is proportional to the amount of SrTiO{sub 3} in compensating materials, as well as the thickness of the compensating layer, and 3) the most effective {tau}{sub f} compensation is achieved when the compensating dielectric is integrated next to the SL. Using the effective dielectric constant of a heterogeneous layered dielectric structure, results from Method of Momentum (MoM) electromagnetic simulations are consistent with the experimental observations.

  17. Evaluating the sustainability of co-firing in the UK

    International Nuclear Information System (INIS)

    Woods, Jeremy; Tipper, Richard; Brown, Gareth; Diaz-Chavez, Rocio; Lovell, Jessica; de Groot, Peter

    2006-01-01

    The objectives of the study were: Assess the overall carbon balance for co-firing; Investigate the other sustainability issues relating to co-firing; Assess the scope for incentivising the most sustainable forms of co-firing. The main questions to be addressed were: Is the overall carbon balance for co-firing positive? What is the difference in carbon balance between energy crops and other biomass? Are some kinds of energy crops better than others? How big a factor is transport in the carbon balance? Under what circumstances (fuel, transport, process, etc.) are the greatest benefits of co-firing in terms of carbon balance and sustainability? Are there any circumstances (as above) that could raise serious carbon balance or sustainability issues? How does the carbon balance compare between co-firing, dedicated biomass, and biomass heat? Is there any scope for encouraging the most sustainable forms of co-firing - perhaps through using existing or currently in development accreditation schemes? The report concludes that: Co-firing could be expanded to make a significant and low risk contribution to Government and EU renewable energy policy targets; Real environmental and social benefits could arise from the expansion of co-firing markets, both in the UK and in poor developing countries, given responsible development policy; There is no clear environmental or social case, for an arbitrary cap on the amount of co-firing; Co-firing could expand and enhance clean coal Carbon and Capture and Sequestration (CCS). This report focuses solely on the carbon (GHG) and broader sustainability impacts of co-firing in the UK. It does not include an economic evaluation. It provides an overview of the existing materials being used as feedstocks for co-firing and a summary life-cycle assessment of the GHG balances and sustainability (environmental and social) impacts of the provision and use of those feedstocks. A clear distinction is made between the use of residues and dedicated

  18. Synthesis of submicron silver powder from scrap low-temperature co-fired ceramic an e-waste: Understanding the leaching kinetics and wet chemistry.

    Science.gov (United States)

    Swain, Basudev; Shin, Dongyoon; Joo, So Yeong; Ahn, Nak Kyoon; Lee, Chan Gi; Yoon, Jin-Ho

    2018-03-01

    The current study focuses on the understanding of leaching kinetics of metal in the LTCC in general and silver leaching in particular along with wet chemical reduction involving silver nanoparticle synthesis. Followed by metal leaching, the silver was selectively precipitated using HCl as AgCl. The precipitated AgCl was dissolved in ammonium hydroxide and reduced to pure silver metal nanopowder (NPs) using hydrazine as a reductant. Polyvinylpyrrolidone (PVP) used as a stabilizer and Polyethylene glycol (PEG) used as reducing reagent as well as stabilizing reagent to control size and shape of the Ag NPs. An in-depth investigation indicated a first-order kinetics model fits well with high accuracy among all possible models. Activation energy required for the first order reaction was 21.242 kJ mol -1 for Silver. PVP and PEG 1% each together provide better size control over silver nanoparticle synthesis using 0.4 M hydrazine as reductant, which provides relatively regular morphology in comparison to their individual application. The investigation revealed that the waste LTCC (an industrial e-waste) can be recycled through the reported process even in industrial scale. The novelty of reported recycling process is simplicity, versatile and eco-efficiency through which waste LTCC recycling can address various issues like; (i) industrial waste disposal (ii) synthesis of silver nanoparticles from waste LTCC (iii) circulate metal economy within a closed loop cycle in the industrial economies where resources are scarce, altogether. Copyright © 2017 Elsevier Ltd. All rights reserved.

  19. A high temperature testing system for ceramic composites

    Science.gov (United States)

    Hemann, John

    1994-01-01

    Ceramic composites are presently being developed for high temperature use in heat engine and space power system applications. The operating temperature range is expected to be 1090 to 1650 C (2000 F to 3000 F). Very little material data is available at these temperatures and, therefore, it is desirable to thoroughly characterize the basic unidirectional fiber reinforced ceramic composite. This includes testing mainly for mechanical material properties at high temperatures. The proper conduct of such characterization tests requires the development of a tensile testing system includes unique gripping, heating, and strain measuring devices which require special considerations. The system also requires an optimized specimen shape. The purpose of this paper is to review various techniques for measuring displacements or strains, preferably at elevated temperatures. Due to current equipment limitations it is assumed that the specimen is to be tested at a temperature of 1430 C (2600F) in an oxidizing atmosphere. For the most part, previous high temperature material characterization tests, such as flexure and tensile tests, have been performed in inert atmospheres. Due to the harsh environment in which the ceramic specimen is to be tested, many conventional strain measuring techniques can not be applied. Initially a brief description of the more commonly used mechanical strain measuring techniques is given. Major advantages and disadvantages with their application to high temperature tensile testing of ceramic composites are discussed. Next, a general overview is given for various optical techniques. Advantages and disadvantages which are common to these techniques are noted. The optical methods for measuring strain or displacement are categorized into two sections. These include real-time techniques. Finally, an optical technique which offers optimum performance with the high temperature tensile testing of ceramic composites is recommended.

  20. Low temperature sintering of fluorapatite glass-ceramics.

    Science.gov (United States)

    Denry, Isabelle; Holloway, Julie A

    2014-02-01

    Fluorapatite glass-ceramics have been shown to be excellent candidates as scaffold materials for bone grafts, however, scaffold production by sintering is hindered by concurrent crystallization of the glass. Objective, our goal was to investigate the effect of Ca/Al ratio on the sintering behavior of Nb-doped fluorapatite-based glasses in the SiO2-Al2O3-P2O5-MgO-Na2O-K2O-CaO-CaF2 system. Methods, glass compositions with Ca/Al ratio of 1 (A), 2 (B), 4 (C) and 19 (D) were prepared by twice melting at 1525°C for 3h. Glasses were either cast as cylindrical ingots or ground into powders. Disk-shaped specimens were prepared by either sectioning from the ingots or powder-compacting in a mold, followed by heat treatment at temperatures ranging between 700 and 1050°C for 1h. The density was measured on both sintered specimens and heat treated discs as controls. The degree of sintering was determined from these measurements. Results and Significance XRD showed that fluorapatite crystallized in all glass-ceramics. A high degree of sintering was achieved at 775°C for glass-ceramic D (98.99±0.04%), and 900°C for glass-ceramic C (91.31±0.10). Glass-ceramics A or B were only partially sintered at 1000°C (63.6±0.8% and 74.1±1.5%, respectively). SEM revealed a unique microstructure of micron-sized spherulitic fluorapatite crystals in glass-ceramics C and D. Increasing the Ca/Al ratio promoted low temperature sintering of fluorapatite glass-ceramics, which are traditionally difficult to sinter. Copyright © 2013 Academy of Dental Materials. Published by Elsevier Ltd. All rights reserved.

  1. Low temperature sintering of fluorapatite glass-ceramics

    Science.gov (United States)

    Denry, Isabelle; Holloway, Julie A.

    2014-01-01

    Fluorapatite glass-ceramics have been shown to be excellent candidates as scaffold materials for bone grafts, however, scaffold production by sintering is hindered by concurrent crystallization of the glass. Our goal was to investigate the effect of Ca/Al ratio on the sintering behavior of Nb-doped fluorapatite-based glasses in the SiO2-Al2O3-P2O5-MgO-Na2O-K2O-CaO-CaF2 system. Glass compositions with Ca/Al ratio of 1 (A), 2 (B), 4 (C) and 19 (D) were prepared by twice melting at 1525°C for 3h. Glasses were either cast as cylindrical ingots or ground into powders. Disc-shaped specimens were prepared by either sectioning from the ingots or powder-compacting in a mold, followed by heat treatment at temperatures ranging between 700 and 1050°C for 1h. The density was measured on both sintered specimens and heat treated discs as controls. The degree of sintering was determined from these measurements. XRD showed that fluorapatite crystallized in all glass-ceramics. A high degree of sintering was achieved at 775°C for glass-ceramic D (98.99±0.04%), and 900°C for glass-ceramic C (91.31±0.10). Glass-ceramics A or B were only partially sintered at 1000°C (63.6±0.8% and 74.1±1.5%, respectively). SEM revealed a unique microstructure of micron-sized spherulitic fluorapatite crystals in glass-ceramics C and D. Increasing the Ca/Al ratio promoted low temperature sintering of fluorapatite glass-ceramics, which are traditionally difficult to sinter. PMID:24252652

  2. In-situ High Temperature Phase Transformations in Ceramics

    Science.gov (United States)

    2009-07-28

    dissertations from U.S. & Canadian institutions. 1861-present in ProQuest 29 SciELO : Scientific Electronic Library Online Identifies scientific...literature published in Spain and coverage dates that vary with resource in SciELO 19 High Temperature Phase Transformations in Oxide Ceramics

  3. Effect of intermediate ceramics and firing temperature on bond strength between tetragonal zirconia polycrystal and veneering ceramics.

    Science.gov (United States)

    Matsumoto, Naoya; Yoshinari, Masao; Takemoto, Shinji; Hattori, Masayuki; Kawada, Eiji; Oda, Yutaka

    2013-01-01

    The purpose of the present study was to investigate the influence of the intermediate ceramics and firing temperature on bond strength between tetragonal zirconia polycrystal (TZP) and its intermediate ceramics. Two types of intermediate ceramics, defined as a ceramics placed between the TZP and its veneering ceramics, were used; one including high-strength lithium-disilicate (EP) or feldspathic liner porcelain (SB). The firing temperature of the intermediate ceramics was set at 930°C, 945°C or 960°C. Shear bond strength showed values of 35.8 MPa in SB and 54.9 MPa in EP at a firing temperature of 960°C. Electron probe microanalysis revealed that components of the intermediate ceramics remained on the TZP surface after debonding, indicating that fractures occurred in the intermediate ceramics near the TZP. These results indicate that the bond strength between and a TZP framework and its veneering ceramics could be improved by using a high-strength intermediate ceramics and a comparatively high firing temperature.

  4. High-temperature ceramics for automobile gas turbines

    Science.gov (United States)

    Walzer, P.

    1978-01-01

    The employment of the high operational temperatures makes it necessary to use, for the construction of the turbines, ceramic materials such as silicon nitride or silicon carbide. Investigations concerning the development of turbine components made of such materials are conducted by a German automobile manufacturer and the ceramics industry. The current status of these investigations is reviewed. Flame tubes and guide-vane rings have successfully passed tests lasting 20 hours. Prototype turbine wheels have withstood the effects of peripheral speeds of 450 m/s. They also showed resistance to thermal shocks which were as high as 6-0 K/s.

  5. NOVEL CERAMIC MEMBRANE FOR HIGH TEMPERATURE CARBON DIOXIDE SEPARATION; SEMIANNUAL

    International Nuclear Information System (INIS)

    Jerry Y.S. Lin; Jun-ichi Ida

    2001-01-01

    This project is aimed at demonstrating technical feasibility for a lithium zirconate based dense ceramic membrane for separation of carbon dioxide from flue gas at high temperature. The research work conducted in this reporting period was focused on several fundamental issues of lithium zirconate important to the development of the dense inorganic membrane. These fundamental issues include material synthesis of lithium zirconate, phases and microstructure of lithium zirconate and structure change of lithium zirconate during sorption/desorption process. The results show difficulty to prepare the dense ceramic membrane from pure lithium zirconate, but indicate a possibility to prepare the dense inorganic membrane for carbon dioxide separation from a composite lithium zirconate

  6. High temperature properties and processes in ceramics: thermomigration

    International Nuclear Information System (INIS)

    1978-01-01

    The focus of this program is on the effects of large temperature gradients on the transport processes, the defect structure and resulting physical properties of ceramics. In particular, the transport of ions due to thermal gradients is one of the least understood phenomenon in materials science and is presumably based on fundamental understanding of thermodynamics, atomistic kinetic processes, and structure-property relationships. The purpose of this research is to systematically consider each of the elements of atomic transport due to driving forces other than composition gradients in a model ceramic system

  7. Ceramic matrix composites -- Advanced high-temperature structural materials

    International Nuclear Information System (INIS)

    Lowden, R.A.; Ferber, M.K.; DiPietro, S.G.

    1995-01-01

    This symposium on Ceramic Matrix Composites: Advanced High-Temperature Structural Materials was held at the 1994 MRS Fall Meeting in Boston, Massachusetts on November 28--December 2. The symposium was sponsored by the Department of Energy's Office of Industrial Technology's Continuous Fiber Ceramic Composites Program, the Air Force Office of Scientific Research, and NASA Lewis Research Center. Among the competing materials for advanced, high-temperature applications, ceramic matrix composites are leading candidates. The symposium was organized such that papers concerning constituents--fibers and matrices--were presented first, followed by composite processing, modeling of mechanical behavior, and thermomechanical testing. More stable reinforcements are necessary to enhance the performance and life of fiber-reinforced ceramic composites, and to ensure final acceptance of these materials for high-temperature applications. Encouraging results in the areas of polymer-derived SiC fibers and single crystal oxide filaments were given, suggesting composites with improved thermomechanical properties and stability will be realized in the near future. The significance of the fiber-matrix interface in the design and performance of these materials is evident. Numerous mechanical models to relate interface properties to composite behavior, and interpret test methods and data, were enthusiastically discussed. One issue of great concern for any advanced material for use in extreme environments is stability. This theme arose frequently throughout the symposium and was the topic of focus on the final day. Fifty nine papers have been processed separately for inclusion on the data base

  8. A Model of Temperature-Dependent Young's Modulus for Ultrahigh Temperature Ceramics

    Directory of Open Access Journals (Sweden)

    Weiguo Li

    2011-01-01

    Full Text Available Based on the different sensitivities of material properties to temperature between ultrahigh temperature ceramics (UHTCs and traditional ceramics, the original empirical formula of temperature-dependent Young's modulus of ceramic materials is unable to describe the temperature dependence of Young's modulus of UHTCs which are used as thermal protection materials. In this paper, a characterization applied to Young's modulus of UHTC materials under high temperature which is revised from the original empirical formula is established. The applicable temperature range of the characterization extends to the higher temperature zone. This study will provide a basis for the characterization for strength and fracture toughness of UHTC materials and provide theoretical bases and technical reserves for the UHTC materials' design and application in the field of spacecraft.

  9. Design of LTCC-based Ceramic Structure for Chemical Microreactor

    Directory of Open Access Journals (Sweden)

    D. Belavic

    2012-04-01

    Full Text Available The design of ceramic chemical microreactor for the production of hydrogen needed in portable polymer-electrolyte membrane (PEM fuel cells is presented. The microreactor was developed for the steam reforming of liquid fuels with water into hydrogen. The complex three-dimensional ceramic structure of the microreactor includes evaporator(s, mixer(s, reformer and combustor. Low-temperature co-fired ceramic (LTCC technology was used to fabricate the ceramic structures with buried cavities and channels, and thick-film technology was used to make electrical heaters, temperature sensors and pressure sensors. The final 3D ceramic structure consists of 45 LTCC tapes. The dimensions of the structure are 75 × 41 × 9 mm3 and the weight is about 73 g.

  10. High Temperature Electrostrictive Ceramics, Phase I

    Data.gov (United States)

    National Aeronautics and Space Administration — TRS Technologies proposes to develop high temperature electrostrictors from bismuth-based ferroelectrics. These materials will exhibit high strain and low loss in...

  11. Yttrium oxide transparent ceramics by low-temperature microwave sintering

    International Nuclear Information System (INIS)

    Luo, Junming; Zhong, Zhenchen; Xu, Jilin

    2012-01-01

    Graphical abstract: The figure shows the SEM photos of the surfaces of the Y 2 O 3 transparent ceramic samples obtained by microwave sintering and vacuum sintering. It is clearly demonstrated that the grain distribution of the vacuum sintering sample is not uniform with the smallest and the largest particle size at about 2 μm and 15 μm respectively, while the grain distribution of microwave sintering sample is uniform with the average diameter at about 2–4 μm (the smallest reported so far) and with no abnormal growth-up or coarsening phenomenon. We have further found out that the smaller the grain size, the higher the mechanical and optical properties. Display Omitted Highlights: ► The microwave sintering temperature of the sample is lower compared with vacuum. ► The microwave sintering time of the sample is shorter compared with vacuum. ► The mechanical properties of the microwave sintering sample is improved greatly. ► The Y 2 O 3 grain of microwave sintering sample is the smallest reported so far. -- Abstract: Yttrium oxide (Y 2 O 3 ) transparent ceramics samples have been successfully fabricated by microwave sintering processing at relatively low temperatures. In comparison with the vacuum sintering processing, Y 2 O 3 transparent ceramics can be obtained by microwave sintering at lower sintering temperature and shorter sintering time, and they possess higher transmittances and mechanical properties. The technologies of low-temperature microwave sintering and the relationships of the microstructures and properties of the specified samples have been investigated in detail. We have found out that the low-temperature microwave sintering technique has its obvious advantages over the conventional methods in manufacturing yttrium oxide transparent ceramics.

  12. Fracture Studies of High Temperature Ceramics.

    Science.gov (United States)

    1980-05-01

    silicon nitride materials containing HgO, CeO2 or ZrO2 sinterinS aids showed a decrease in 1ZC as the temperature exceeded 13000 C. Hlot- pressed silicon...merization of the furfuryl alcohol was subsequently allowed to proceed at 150°C. Alternatively, slurries of 30 volt SiC were cast, polymerized and pyrolized...shown that the densifying agent (MgO, Y2 03 , CeO2 , A120 3 , etc.) used in hot-pressing dramatically affects the high temperature strength proper

  13. Electromagnetic Isolation Solutions in Low Temperature Cofired Ceramic (LTCC)

    Energy Technology Data Exchange (ETDEWEB)

    Krueger, Daniel; Peterson, Ken; Euler, Laurie

    2011-10-09

    Low Temperature Cofired Ceramic (LTCC) is a commercial ceramic-glass multilayer technology with compelling advantages for microelectronics, microsystems and sensors. High frequency applications require good electrical properties such as low dielectric loss and newer applications require extreme isolation from electromagnetic interference (EMI) that is even difficult to measure (-150db). Approaches to providing this isolation, once provided by via fences, have included sidewall coating and full tape thickness features (FTTF) that have been introduced by the filling of slots with via-fill compositions. Several techniques for creating these structures have been modeled for stress and temperature effects in the face of other necessary attachments, such as metallic seal frames. The relative effects of attachment media, FTTF geometry, and alternative measures will be reported. Approaches for thick film and thin film implementations are described.

  14. Preparation of high-temperature superconducting ceramics

    International Nuclear Information System (INIS)

    Causa, M.T.; Dutrus, S.M.; Esparza, Daniel; Fainstein, Carlos; Malachevsky, M.T.; Salva, Horacio; Sanchez, Rodolfo; Steren, L.B.; Tovar, Manuel; Veglio, Nestor

    1987-01-01

    We have prepared samples of the family ABa2Cu3Ox (A=Y, Gd, Eu, Dy, Sm, Er). The powdered samples were characterized by X-ray diffraction at room temperature. We have also studied the effect of Fe impurities in YBa2Cu3Ox and EuBa2Cu3Ox. Moreover, single crystals of YBa2Cu3Ox and La(1-x)SrxCuO4 were grown using cooper oxide flux. (Author) [es

  15. Low-temperature cofire ceramic (LTCC) for extreme external conditions; Low Temperature Cofire Ceramic (LTCC) fuer extreme Belastungen

    Energy Technology Data Exchange (ETDEWEB)

    Albers, S.; Roethlingshoefer, W.; Schaich, J. [Robert Bosch GmbH (Germany)

    2004-03-01

    Electronic systems to be installed in automobile vehicles often have to be implemented on extremely limited space and are subject to high temperature and acceleration stress. Bosch has fully developed a multi-layer ceramic system as a substrate (Low-Temperature Cofire Ceramic - LTCC) and has so far delivered approx. 70 million LTCC substrates for the most diverse electronic control units. Bosch manufactures the LTCC not only for its in-house production, but also supplies these substrates to other companies. This paper describes the applications and the structure of the LTCC and describes the key aspects of reliability and quality. (orig.) [German] Elektronik im Kraftfahrzeug ist oftmals unter extrem engen Bauraeumen bei hoher Temperatur- und Beschleunigsungsbelastung zu realisieren. Als Schaltungstraeger hat Bosch ein Mehrlagenkeramiksystem (Low Temperature Cofire Ceramic - LTCC) zur industriellen Reife entwickelt und bis heute etwa 70 Millionen LTCC-Substrate zum Aufbau verschiedenster elektronischer Steuergeraete geliefert. Im Folgenden werden Einsatzgebiete und Aufbau der LTCC erlaeutert und Aspekte fuer Zuverlaessigkeit und Qualitaet aufgezeigt. (orig.)

  16. Low Temperature Characterization of Ceramic and Film Power Capacitors

    Science.gov (United States)

    Hammoud, Ahmad; Overton, Eric

    1996-01-01

    Among the key requirements for advanced electronic systems is the ability to withstand harsh environments while maintaining reliable and efficient operation. Exposures to low temperature as well as high temperature constitute such stresses. Applications where low temperatures are encountered include deep space missions, medical imaging equipment, and cryogenic instrumentation. Efforts were taken to design and develop power capacitors capable of wide temperature operation. In this work, ceramic and film power capacitors were developed and characterized as a function of temperature from 20 C to -185 C in terms of their dielectric properties. These properties included capacitance stability and dielectric loss in the frequency range of 50 Hz to 100 kHz. DC leakage current measurements were also performed on the capacitors. The manuscript presents the results that indicate good operational characteristic behavior and stability of the components tested at low temperatures.

  17. Temperature control system for liquid-fed ceramic melters

    International Nuclear Information System (INIS)

    Westsik, J.H. Jr.

    1986-10-01

    A temperature-feedback system has been developed for controlling electrical power to liquid-fed ceramic melters (LFCM). Software, written for a microcomputer-based data acquisition and process monitoring system, compares glass temperatures with a temperature setpoint and adjusts the electrical power accordingly. Included in the control algorithm are steps to reject failed thermocouples, spatially average the glass temperatures, smooth the averaged temperatures over time using a digital filter, and detect foaming in the glass. The temperature control system has proved effective during all phases of melter operation including startup, steady operation, loss of feed, and shutdown. This system replaces current, power, and resistance feedback control systems used previously in controlling the LFCM process

  18. Temperature control system for liquid-fed ceramic melters

    Energy Technology Data Exchange (ETDEWEB)

    Westsik, J.H. Jr.

    1986-10-01

    A temperature-feedback system has been developed for controlling electrical power to liquid-fed ceramic melters (LFCM). Software, written for a microcomputer-based data acquisition and process monitoring system, compares glass temperatures with a temperature setpoint and adjusts the electrical power accordingly. Included in the control algorithm are steps to reject failed thermocouples, spatially average the glass temperatures, smooth the averaged temperatures over time using a digital filter, and detect foaming in the glass. The temperature control system has proved effective during all phases of melter operation including startup, steady operation, loss of feed, and shutdown. This system replaces current, power, and resistance feedback control systems used previously in controlling the LFCM process.

  19. Ash transformation during co-firing coal and straw

    DEFF Research Database (Denmark)

    Zheng, Yuanjing; Jensen, Peter Arendt; Jensen, Anker Degn

    2007-01-01

    Co-firing straw with coal in pulverized fuel boilers can cause problems related to fly ash utilization, deposit formation, corrosion and SCR catalyst deactivation due to the high contents of Cl and K in the ash. To investigate the interaction between coal and straw ash and the effect of coal...... quality on fly ash and deposit properties, straw was co-fired with three kinds of coal in an entrained flow reactor. The compositions of the produced ashes were compared to the available literature data to find suitable scaling parameters that can be used to predict the composition of ash from straw...... and coal co-firing. Reasonable agreement in fly ash compositions regarding total K and fraction of water soluble K was obtained between co-firing in an entrained flow reactor and full-scale plants. Capture of potassium and subsequent release of HCl can be achieved by sulphation with SO2 and more...

  20. High temperature structural ceramic materials manufactured by the CNTD process

    International Nuclear Information System (INIS)

    Stiglich, J.J. Jr.; Bhat, D.G.; Holzl, R.A.

    1980-01-01

    Controlled Nucleation Thermochemical Deposition (CNTD) has emerged from classical chemical deposition (CVD) technology. This paper describes the techniques of thermochemical grain refinement. The effects of such refinement on mechanical properties of materials at room temperature and at elevated temperatures are outlined. Emphasis is given to high temperature structural ceramic materials such as SiC, Si 3 N 4 , AlN, and TiB 2 and ZrB 2 . An example of grain refinement accompanied by improvements in mechanical properties is SiC. Grain sizes of 500 to 1000 A have been observed in CNTD SiC with room temperature MOR of 1380 to 2070 MPa (4 pt bending) and MOR of 3450 to 4140 MPa (4 pt bending) at 1350 0 C. Various applications of these materials to the solution of high temperature structural problems are described. (author)

  1. Dewetting of liquids on ceramic surfaces at high temperatures.

    Science.gov (United States)

    Ravishankar, N; Gilliss, Shelley R; Carter, C Barry

    2002-08-01

    The influence of surface structure and chemistry on high-temperature dewetting of silicate liquids on ceramic surfaces has been investigated. Model systems based on well-defined crystallography and known chemistry have been used to illustrate the effect of surface roughness and chemistry on the dewetting process. Reconstructed ceramic surfaces provide ideal substrates to study effects of surface roughness. It has been shown that the morphology of dewet droplets depend on the length scale and the crystallography of the facets on the surface. Complex pattern formation due to solute redistribution during dewetting is illustrated in the case of SiO2 dewetting on (001) rutile substrates. The role of kinetics on the dewetting process has also been clarified.

  2. Elevated Temperature Testing and Modeling of Advanced Toughened Ceramic Materials

    Science.gov (United States)

    Keith, Theo G.

    2005-01-01

    The purpose of this report is to provide a final report for the period of 12/1/03 through 11/30/04 for NASA Cooperative Agreement NCC3-776, entitled "Elevated Temperature Testing and Modeling of Advanced Toughened Ceramic Materials." During this final period, major efforts were focused on both the determination of mechanical properties of advanced ceramic materials and the development of mechanical test methodologies under several different programs of the NASA-Glenn. The important research activities made during this period are: 1. Mechanical properties evaluation of two gas-turbine grade silicon nitrides. 2) Mechanical testing for fuel-cell seal materials. 3) Mechanical properties evaluation of thermal barrier coatings and CFCCs and 4) Foreign object damage (FOD) testing.

  3. CFD simulation of coal and straw co-firing

    DEFF Research Database (Denmark)

    Junker, Helle; Hvid, Søren L.; Larsen, Ejvind

    This paper presents the results of a major R&D program with the objective to develop CFD based tools to assess the impact of biomass co-firing in suspension fired pulverized coal power plants. The models have been developed through a series of Danish research projects with the overall objective...... emissions. Results are presented for a Danish full-scale boiler that is currently co-firing biomass with coal on a commercial basis....

  4. Mechanical behavior of high strength ceramic fibers at high temperatures

    Science.gov (United States)

    Tressler, R. E.; Pysher, D. J.

    1991-01-01

    The mechanical behavior of commercially available and developmental ceramic fibers, both oxide and nonoxide, has been experimentally studied at expected use temperatures. In addition, these properties have been compared to results from the literature. Tensile strengths were measured for three SiC-based and three oxide ceramic fibers for temperatures from 25 C to 1400 C. The SiC-based fibers were stronger but less stiff than the oxide fibers at room temperature and retained more of both strength and stiffness to high temperatures. Extensive creep and creep-rupture experiments have been performed on those fibers from this group which had the best strengths above 1200 C in both single filament tests and tests of fiber bundles. The creep rates for the oxides are on the order of two orders of magnitude faster than the polymer derived nonoxide fibers. The most creep resistant filaments available are single crystal c-axis sapphire filaments. Large diameter CVD fabricated SiC fibers are the most creep and rupture resistant nonoxide polycrystalline fibers tested to date.

  5. Advanced ceramic material for high temperature turbine tip seals

    Science.gov (United States)

    Solomon, N. G.; Vogan, J. W.

    1978-01-01

    Ceramic material systems are being considered for potential use as turbine blade tip gas path seals at temperatures up to 1370 1/4 C. Silicon carbide and silicon nitride structures were selected for study since an initial analysis of the problem gave these materials the greatest potential for development into a successful materials system. Segments of silicon nitride and silicon carbide materials over a range of densities, processed by various methods, a honeycomb structure of silicon nitride and ceramic blade tip inserts fabricated from both materials by hot pressing were tested singly and in combination. The evaluations included wear under simulated engine blade tip rub conditions, thermal stability, impact resistance, machinability, hot gas erosion and feasibility of fabrication into engine components. The silicon nitride honeycomb and low-density silicon carbide using a selected grain size distribution gave the most promising results as rub-tolerant shroud liners. Ceramic blade tip inserts made from hot-pressed silicon nitride gave excellent test results. Their behavior closely simulated metal tips. Wear was similar to that of metals but reduced by a factor of six.

  6. Temperature dependence of magnetoresistance in lanthanum manganite ceramics

    International Nuclear Information System (INIS)

    Gubkin, M.K.; Zalesskii, A.V.; Perekalina, T.M.

    1996-01-01

    Magnetoresistivity in the La0.9Na0.1Mn0.9(V,Co)0.1O3 and LaMnO3+δ ceramics was studied. The temperature dependence of magnetoresistance in these specimens was found to differ qualitatively from that in the La0.9Na0.1MnO3 single crystal (the magnetoresistance value remains rather high throughout the measurement range below the Curie temperature), with the maximum values being about the same (20-40% in the field of 20 kOe). Previously published data on magnetization, high frequency magnetic susceptibility, and local fields at the 139La nuclei of the specimens with similar properties attest to their magnetic inhomogeneity. The computation of the conductivity of the nonuniformly ordered lanthanum manganite was performed according to the mean field theory. The calculation results allow one to interpret qualitatively various types of experimental temperature dependences of magnetoresistance

  7. Co-firing straw and coal in a 150-MWe utility boiler: in situ measurements

    DEFF Research Database (Denmark)

    Hansen, P. F.B.; Andersen, Karin Hedebo; Wieck-Hansen, K.

    1998-01-01

    A 2-year demonstration program is carried out by the Danish utility I/S Midtkraft at a 150-MWe PF-boiler unit reconstructed for co-firing straw and coal. As a part of the demonstration program, a comprehensive in situ measurement campaign was conducted during the spring of 1996 in collaboration...... with the Technical University of Denmark. Six sample positions have been established between the upper part of the furnace and the economizer. The campaign included in situ sampling of deposits on water/air-cooled probes, sampling of fly ash, flue gas and gas phase alkali metal compounds, and aerosols as well...... deposition propensities and high temperature corrosion during co-combustion of straw and coal in PF-boilers. Danish full scale results from co-firing straw and coal, the test facility and test program, and the potential theoretical support from the Technical University of Denmark are presented in this paper...

  8. Proceedings of the national symposium on materials and processing: functional glass/glass-ceramics, advanced ceramics and high temperature materials

    International Nuclear Information System (INIS)

    Ghosh, A.; Sahu, A.K.; Viswanadham, C.S.; Ramanathan, S.; Hubli, R.C.; Kothiyal, G.P.

    2012-10-01

    With the development of materials science it is becoming increasingly important to process some novel materials in the area of glass, advanced ceramics and high temperature metals/alloys, which play an important role in the realization of many new technologies. Such applications demand materials with tailored specifications. Glasses and glass-ceramics find exotic applications in areas like radioactive waste storage, optical communication, zero thermal expansion coefficient telescopic mirrors, human safety gadgets (radiation resistance windows, bullet proof apparels, heat resistance components etc), biomedical (implants, hyperthermia treatment, bone cement, bone grafting etc). Advanced ceramic materials have been beneficial in biomedical applications due to their strength, biocompatibility and wear resistance. Non-oxide ceramics such as carbides, borides, silicides, their composites, refractory metals and alloys are useful as structural and control rod components in high temperature fission/ fusion reactors. Over the years a number of novel processing techniques like selective laser melting, microwave heating, nano-ceramic processing etc have emerged. A detailed understanding of the various aspects of synthesis, processing and characterization of these materials provides the base for development of novel technologies for different applications. Keeping this in mind and realizing the need for taking stock of such developments a National Symposium on Materials and Processing -2012 (MAP-2012) was planned. The topics covered in the symposium are ceramics, glass/glass-ceramics and metals and materials. Papers relevant to INIS are indexed separately

  9. Ceramic high temperature superconductor levitating motor with laser commutator

    International Nuclear Information System (INIS)

    Roslan Abd Shukor; Lee Keng Heong

    1996-01-01

    The design of a magnetically levitating motor using a ceramic high temperature superconductor with laser commutator is discussed. A YBa sub 2 Cu sub 3 O sub 7-δ high temperature superconductor with 25 mm diameter and 6 mm thickness is used to levitate a Nd-Fe-B magnet (19.0 mm diameter and 4.8 mm thickness) which is attached symmetrically to a 150 mm long graphite rod. A smaller magnet (5.5 mm diameter and 2.0 mm thickness) is attached at each end of the rod with the appropriate poles arrangements. A suitable laser beam chopper is used to optically drive a solenoid which repels the smaller magnets thus driving the motor. A simple and efficient liquid nitrogen supply system is designed to cool the superconductor. The stability of the bearing is provided by the flux pinning in this type-II superconductor. Some characteristics of the motor are discussed

  10. Low-temperature sintered ZnNb2O6–CaTiO3 ceramics with near-zero τf

    International Nuclear Information System (INIS)

    Guo, Mei; Li, Yuxia; Dou, Gang; Gong, Shuping

    2014-01-01

    The phases, microstructure and microwave dielectric properties of ZnNb 2 O 6 –xCaTiO 3 ceramics with BaCu(B 2 O 5 ) glass additions prepared by solid state reaction method were charactered by using X-ray diffraction, Scanning electron microscopy and Advantest network analyzer. The τ f of ZnNb 2 O 6 was modified to near 0 ppm °C −1 by incorporating CaTiO 3 with opposite τ f values on the basis of Lichtenecker empirical rule. The microwave dielectric properties of ZnNb 2 O 6 –xCaTiO 3 (x = 8.0 wt.%) samples with BaCu(B 2 O 5 ) glass additives sintered in 900–1000 °C were investigated, and the results indicated that the behaviors of the ε r and Q × f were associated with the sintering temperature and the amount of BaCu(B 2 O 5 ) glass. The sintering temperature of the ceramics was reduced to 950 °C from 1175 °C. Addition of 5.0 wt.% BaCu(B 2 O 5 ) glass in ZnNb 2 O 6 –xCaTiO 3 (x = 8.0 wt.%) ceramics sintered at 950 °C showed excellent dielectric properties of ε r  = 20.2, Q × f = 14,100 GHz (f = 7.3 GHz) and τ f  = 0 ppm °C −1 . Moreover, the material had a chemical compatibility with silver, which represented a promising candidate materials for low-temperature-co-fired ceramics applications. - Highlights: • The τ f of ZnNb 2 O 6 was modified to near 0 ppm °C −1 by incorporating CaTiO 3 . • The sintering temperature of ZnNb 2 O 6 –xCaTiO 3 ceramics with BCB was reduced to 950 °C. • The good dielectric properties of ε r  = 20.2, Q × f = 14,100 GHz, τ f  = 0 ppm °C −1 were achieved. • It represented a promising candidate materials for LTCC applications

  11. GASIFICATION BASED BIOMASS CO-FIRING - PHASE I; SEMIANNUAL

    International Nuclear Information System (INIS)

    Babul Patel; Kevin McQuigg; Robert F. Toerne

    2001-01-01

    Biomass gasification offers a practical way to use this locally available fuel source for co-firing traditional large utility boilers. The gasification process converts biomass into a low Btu producer gas that can be fed directly into the boiler. This strategy of co-firing is compatible with variety of conventional boilers including natural gas fired boilers as well as pulverized coal fired and cyclone boilers. Gasification has the potential to address all problems associated with the other types of co-firing with minimum modifications to the existing boiler systems. Gasification can also utilize biomass sources that have been previously unsuitable due to size or processing requirements, facilitating a reduction in the primary fossil fuel consumption in the boiler and thereby reducing the greenhouse gas emissions to the atmosphere

  12. GASIFICATION BASED BIOMASS CO-FIRING - PHASE I

    Energy Technology Data Exchange (ETDEWEB)

    Babul Patel; Kevin McQuigg; Robert F. Toerne

    2001-12-01

    Biomass gasification offers a practical way to use this locally available fuel source for co-firing traditional large utility boilers. The gasification process converts biomass into a low Btu producer gas that can be fed directly into the boiler. This strategy of co-firing is compatible with variety of conventional boilers including natural gas fired boilers as well as pulverized coal fired and cyclone boilers. Gasification has the potential to address all problems associated with the other types of co-firing with minimum modifications to the existing boiler systems. Gasification can also utilize biomass sources that have been previously unsuitable due to size or processing requirements, facilitating a reduction in the primary fossil fuel consumption in the boiler and thereby reducing the greenhouse gas emissions to the atmosphere.

  13. Ultra high temperature ceramics for hypersonic vehicle applications.

    Energy Technology Data Exchange (ETDEWEB)

    Tandon, Rajan; Dumm, Hans Peter; Corral, Erica L.; Loehman, Ronald E.; Kotula, Paul Gabriel

    2006-01-01

    HfB{sub 2} and ZrB{sub 2} are of interest for thermal protection materials because of favorable thermal stability, mechanical properties, and oxidation resistance. We have made dense diboride ceramics with 2 to 20 % SiC by hot pressing at 2000 C and 5000 psi. High-resolution transmission electron microscopy (TEM) shows very thin grain boundary phases that suggest liquid phase sintering. Fracture toughness measurements give RT values of 4 to 6 MPam{sup 1/2}. Four-pt flexure strengths measured in air up to 1450 C were as high as 450-500 MPa. Thermal diffusivities were measured to 2000 C for ZrB{sub 2} and HfB{sub 2} ceramics with SiC contents from 2 to 20%. Thermal conductivities were calculated from thermal diffusivities and measured heat capacities. Thermal diffusivities were modeled using different two-phase composite models. These materials exhibit excellent high temperature properties and are attractive for further development for thermal protection systems.

  14. Protocol for Ultralow-Temperature Ceramic Sintering: An Integration of Nanotechnology and the Cold Sintering Process.

    Science.gov (United States)

    Guo, Hanzheng; Baker, Amanda; Guo, Jing; Randall, Clive A

    2016-11-22

    The sintering process is an essential step in taking particulate materials into dense ceramic materials. Although a number of sintering techniques have emerged over the past few years, the sintering process is still performed at high temperatures. Here we establish a protocol to achieve dense ceramic solids at extremely low temperatures (sustainable manufacturing practices.

  15. Robust, high temperature-ceramic membranes for gas separation

    Science.gov (United States)

    Berchtold, Kathryn A.; Young, Jennifer S.

    2014-07-29

    A method of making ceramic membranes, and the ceramic membranes so formed, comprising combining a ceramic precursor with an organic or inorganic comonomer, forming the combination as a thin film on a substrate, photopolymerizing the thin film, and pyrolyzing the photopolymerized thin film.

  16. Electrical properties and temperature stability of a new kind of lead-free piezoelectric ceramics

    International Nuclear Information System (INIS)

    Wang Yuanyu; Wu Jiagang; Xiao Dingquan; Zhang Bin; Wu Wenjuan; Shi Wei; Zhu Jianguo

    2008-01-01

    0.995[(K 0.50 Na 0.50 ) 0.94 Li 0.06 ]NbO 3 -0.005AETiO 3 (AE=Ca, Sr, Mg, Ba) lead-free piezoelectric ceramics were prepared by normal sintering. The effects of the AETiO 3 and poling temperature on the electrical properties of the ceramics were carefully studied, and the temperature stability of the electrical properties of the ceramics was also investigated. The experimental results show that the ceramics with Li and CaTiO 3 possess the pure phase, Li and AETiO 3 improves the electrical properties of the pure (K 0.50 Na 0.50 )NbO 3 ceramics, the poling temperature near tetragonal and orthorhombic phase transition will enhance the piezoelectric properties of the ceramics and the KNLN-CT ceramics exhibit good temperature stability of electrical properties for tetragonal and orthorhombic phase transition below room temperature. The KNLN-CT ceramics exhibit relatively good properties: d 33 = 172 pC N -1 , k p = 0.43, tan δ = 0.032, ε r = 771 and T c = 465 deg. C. As a result, the KNLN-CT ceramic is promising candidate material for piezoelectric devices.

  17. Nonaqueous slip casting of high temperature ceramic superconductors using an investment casting technique

    Science.gov (United States)

    Hooker, Matthew W. (Inventor); Taylor, Theodore D. (Inventor); Wise, Stephanie A. (Inventor); Buckley, John D. (Inventor); Vasquez, Peter (Inventor); Buck, Gregory M. (Inventor); Hicks, Lana P. (Inventor)

    1993-01-01

    A process for slip casting ceramic articles that does not employ parting agents and affords the casting of complete, detailed, precision articles that do not possess parting lines is presented. This process is especially useful for high temperature superconductors and water-sensitive ceramics. A wax pattern for a shell mold is provided, and an aqueous mixture of a calcium sulfate-bonded investment material is applied as a coating to the wax pattern. The coated wax pattern is then dried, followed by curing to vaporize the wax pattern and leave a shell mold of the calcium sulfate-bonded investment material. The shell mold is cooled to room temperature, and a ceramic slip, created by dispersing a ceramic powder in an organic liquid, is poured therein. After a ceramic shell of desired thickness or a solid article has set up in the shell mold, excess ceramic slip is poured out. The shell mold is misted with water and peeled away from the ceramic article, after which the ceramic is fired to provide a complete, detailed, precision, high temperature superconductive ceramic article without parting lines. The casting technique may take place in the presence of a magnetic field to orient the ceramic powders during the casting process.

  18. A porous ceramic membrane tailored high-temperature supercapacitor

    Science.gov (United States)

    Zhang, Xin; He, Benlin; Zhao, Yuanyuan; Tang, Qunwei

    2018-03-01

    The supercapacitor that can operate at high-temperature are promising for markedly increase in capacitance because of accelerated charge movement. However, the state-of-the-art polymer-based membranes will decompose at high temperature. Inspired by solid oxide fuel cells, we present here the experimental realization of high-temperature supercapacitors (HTSCs) tailored with porous ceramic separator fabricated by yttria-stabilized zirconia (YSZ) and nickel oxide (NiO). Using activated carbon electrode and supporting electrolyte from potassium hydroxide (KOH) aqueous solution, a category of symmetrical HTSCs are built in comparison with a conventional polymer membrane based device. The dependence of capacitance performance on temperature is carefully studied, yielding a maximized specific capacitance of 272 F g-1 at 90 °C for the optimized HTSC tailored by NiO/YSZ membrane. Moreover, the resultant HTSC has relatively high durability when suffer repeated measurement over 1000 cycles at 90 °C, while the polymer membrane based supercapacitor shows significant reduction in capacitance at 60 °C. The high capacitance along with durability demonstrates NiO/YSZ membrane tailored HTSCs are promising in future advanced energy storage devices.

  19. Method for producing ceramic composition having low friction coefficient at high operating temperatures

    Science.gov (United States)

    Lankford, Jr., James

    1988-01-01

    A method for producing a stable ceramic composition having a surface with a low friction coefficient and high wear resistance at high operating temperatures. A first deposition of a thin film of a metal ion is made upon the surface of the ceramic composition and then a first ion implantation of at least a portion of the metal ion is made into the near surface region of the composition. The implantation mixes the metal ion and the ceramic composition to form a near surface composite. The near surface composite is then oxidized sufficiently at high oxidizing temperatures to form an oxide gradient layer in the surface of the ceramic composition.

  20. High temperature seal for joining ceramics and metal alloys

    Science.gov (United States)

    Maiya, P. Subraya; Picciolo, John J.; Emerson, James E.; Dusek, Joseph T.; Balachandran, Uthamalingam

    1998-01-01

    For a combination of a membrane of SrFeCo.sub.0.5 O.sub.x and an Inconel alloy, a high-temperature seal is formed between the membrane and the alloy. The seal is interposed between the alloy and the membrane, and is a fritted compound of Sr oxide and boric oxide and a fritted compound of Sr, Fe and Co oxides. The fritted compound of SrFeCo.sub.0.50 O.sub.x is present in the range of from about 30 to 70 percent by weight of the total sealant material and the fritted compound of Sr oxide and boric oxide has a mole ratio of 2 moles of the Sr oxide for each mole of boric oxide. A method of sealing a ceramic to an Inconel metal alloy is also disclosed.

  1. Stochastic Virtual Tests for High-Temperature Ceramic Matrix Composites

    Science.gov (United States)

    Cox, Brian N.; Bale, Hrishikesh A.; Begley, Matthew; Blacklock, Matthew; Do, Bao-Chan; Fast, Tony; Naderi, Mehdi; Novak, Mark; Rajan, Varun P.; Rinaldi, Renaud G.; Ritchie, Robert O.; Rossol, Michael N.; Shaw, John H.; Sudre, Olivier; Yang, Qingda; Zok, Frank W.; Marshall, David B.

    2014-07-01

    We review the development of virtual tests for high-temperature ceramic matrix composites with textile reinforcement. Success hinges on understanding the relationship between the microstructure of continuous-fiber composites, including its stochastic variability, and the evolution of damage events leading to failure. The virtual tests combine advanced experiments and theories to address physical, mathematical, and engineering aspects of material definition and failure prediction. Key new experiments include surface image correlation methods and synchrotron-based, micrometer-resolution 3D imaging, both executed at temperatures exceeding 1,500°C. Computational methods include new probabilistic algorithms for generating stochastic virtual specimens, as well as a new augmented finite element method that deals efficiently with arbitrary systems of crack initiation, bifurcation, and coalescence in heterogeneous materials. Conceptual advances include the use of topology to characterize stochastic microstructures. We discuss the challenge of predicting the probability of an extreme failure event in a computationally tractable manner while retaining the necessary physical detail.

  2. Ultrasonic Al2O3 Ceramic Thermometry in High-Temperature Oxidation Environment

    Directory of Open Access Journals (Sweden)

    Yanlong Wei

    2016-11-01

    Full Text Available In this study, an ultrasonic temperature measurement system was designed with Al2O3 high-temperature ceramic as an acoustic waveguide sensor and preliminarily tested in a high-temperature oxidation environment. The test results indicated that the system can indeed work stably in high-temperature environments. The relationship between the temperature and delay time of 26 °C–1600 °C ceramic materials was also determined in order to fully elucidate the high-temperature oxidation of the proposed waveguide sensor and to lay a foundation for the further application of this system in temperatures as high as 2000 °C.

  3. Fracture Toughness of Ceramics Fired at Different Temperatures

    Directory of Open Access Journals (Sweden)

    Peter SIN

    2012-03-01

    Full Text Available The fracture toughness test was performed at room temperature on sets of 5 ceramic samples made from material for high voltage insulators (kaolin 36 wt. %, Al2O3 30 wt. %, clay 12 wt. % and feldspar 22 wt. % fired at temperatures 400, 500, 600, 700, 800, 900, 1000, 1100, 1200, 1250, 1300, 1400, 1500 °C at heating and cooling rate of 5 °C/min. The precrack was made to each sample by indentation under the loads 10 N – 200 N, the dwell time was 45 s and the loading rate was 10 N/s. Results of the fracture toughness tests were in accordance with changes of structure of the samples after the partial firings. Fracture toughness from 20 °C to 500 °C is almost constant and it varies between 0.1 MPa·m0.5and 0.2 MPa·m0.5. Dehydroxylation (420 °C – 600 °C does not influence the value of fracture toughness. At temperature interval where we assume sintering (700 °C – 1250 °C we observe exponential dependence of fracture toughness up to 1.5 MPa·m0.5. From comparison of the fracture toughness, Young’s modulus and flexural strength follows a correlation and proporcionality of these mechanical properties.DOI: http://dx.doi.org/10.5755/j01.ms.18.1.1349

  4. Synthesis of Highly Uniform and Compact Lithium Zinc Ferrite Ceramics via an Efficient Low Temperature Approach.

    Science.gov (United States)

    Xu, Fang; Liao, Yulong; Zhang, Dainan; Zhou, Tingchuan; Li, Jie; Gan, Gongwen; Zhang, Huaiwu

    2017-04-17

    LiZn ferrite ceramics with high saturation magnetization (4πM s ) and low ferromagnetic resonance line widths (ΔH) represent a very critical class of material for microwave ferrite devices. Many existing approaches emphasize promotion of the grain growth (average size is 10-50 μm) of ferrite ceramics to improve the gyromagnetic properties at relatively low sintering temperatures. This paper describes a new strategy for obtaining uniform and compact LiZn ferrite ceramics (average grains size is ∼2 μm) with enhanced magnetic performance by suppressing grain growth in great detail. The LiZn ferrites with a formula of Li 0.415 Zn 0.27 Mn 0.06 Ti 0.1 Fe 2.155 O 4 were prepared by solid reaction routes with two new sintering strategies. Interestingly, results show that uniform, compact, and pure spinel ferrite ceramics were synthesized at a low temperature (∼850 °C) without obvious grain growth. We also find that a fast second sintering treatment (FSST) can further improve their gyromagnetic properties, such as higher 4πM s and lower ΔH. The two new strategies are facile and efficient for densification of LiZn ferrite ceramics via suppressing grain growth at low temperatures. The sintering strategy reported in this study also provides a referential experience for other ceramics, such as soft magnetism ferrite ceramics or dielectric ceramics.

  5. Sulphur capture by co-firing sulphur containing fuels with biomass fuels - optimization

    International Nuclear Information System (INIS)

    Nordin, A.

    1992-12-01

    Previous results concerning co-firing of high sulphur fuels with biomass fuels have shown that a significant part of the sulphur can be absorbed in the ash by formation of harmless sulphates. The aim of this work has been to (i) determine the maximum reduction that can be obtained in a bench scaled fluidized bed (5 kW); (ii) determine which operating conditions will give maximum reduction; (iii) point out the importance and applicability of experimental designs and multivariate methods when optimizing combustion processes; (iv) determine if the degree of sulphur capture can be correlated to the degree of slagging, fouling or bed sintering; and (v) determine if further studies are desired. The following are some of the more important results obtained: - By co-firing peat with biomass, a total sulphur retention of 70 % can be obtained. By co-firing coal with energy-grass, the total SO 2 emissions can be reduced by 90 %. - Fuel feeding rate, amount of combustion air and the primary air ratio were the most important operating parameters for the reduction. Bed temperature and oxygen level seem to be the crucial physical parameters. - The NO emissions also decreased by the sulphur reducing measures. The CO emissions were relatively high (130 mg/MJ) compared to large scale facilities due to the small reactor and the small fluctuations in the fuel feeding rate. The SO 2 emissions could however be reduced without any increase in CO emissions. - When the reactor was fired with a grass, the bed sintered at a low temperature ( 2 SO 4 and KCl are formed no sintering problems were observed. (27 refs., 41 figs., 9 tabs., 3 appendices)

  6. Evaluation of Ultra-High Temperature Ceramics for Aeropropulsion Use

    Science.gov (United States)

    Levine, Stanley R.; Opila, Elizabeth J.; Halbig, Michael C.; Kiser, James D.; Singh, Mrityunjay; Salem, Jonathan A.

    2001-01-01

    Among the ultra-high temperature ceramics (UHTC) are a group of materials consisting of zirconium diboride or hafnium diboride plus silicon carbide, and in some instances, carbon. These materials offer a good combination of properties that make them candidates for airframe leading edges on sharp-bodied reentry vehicles. These UHTC perform well in the environment for such applications, i.e., air at low pressure. The purpose of this study was to examine three of these materials under conditions more representative of a propulsion environment, i.e., higher oxygen partial pressure and total pressure. Results of strength and fracture toughness measurements, furnace oxidation and high velocity thermal shock exposures are presented for ZrB2 plus 20 volume % SiC, ZrB2 plus 14 volume % SiC plus 30 volume % C, and SCS-9a SiC fiber reinforced ZrB2 plus 20 volume % SiC. The poor oxidation resistance of UHTCs is the predominant factor limiting their applicability to propulsion applications.

  7. Ultra High Temperature and Multifunctional Ceramic Matrix Composite – Coating Systems for Light-Weight Space and Aero Systems

    Data.gov (United States)

    National Aeronautics and Space Administration — Revolutionary ultra-high temperature, high mechanical loading capable, oxidation resistant, durable ceramic coatings and light-weight fiber-reinforced Ceramic Matrix...

  8. Measurement of temperature fields in specimens of quartz ceramic during surface ablation

    Science.gov (United States)

    Frolov, G. A.; Pasichnyi, V. V.; Suzdal'Tsev, E. I.; Tsyganenko, V. S.

    1989-08-01

    The authors propose a method of mounting thermocouples and have obtained temperature fields within specimens of pure and doped quartz ceramic. The linearity of the dependenceΔ * = fleft( {sqrt tau } right) for deep isotherms has been proved experimentally.

  9. Ceramic Composite Mechanical Fastener System for High-Temperature Structural Assemblies, Phase II

    Data.gov (United States)

    National Aeronautics and Space Administration — Under Phase I, the feasibility of a novel thermal stress-free ceramic composite mechanical fastener system suitable for assembly of high-temperature composite...

  10. A hybrid procedure for dynamic characterization of ceramics at elevated temperature

    Science.gov (United States)

    Yang, K. H.; Kobayashi, A. S.

    1989-01-01

    A hybrid experimental-numerical procedure to characterize the dynamic fracture response of ceramics and ceramic composites at temperatures in excess of 1400 C is described. This hybrid methodology was developed to characterize dynamic fracture responses and to study the effect of temperature on dynamic fracture responses of ceramics and ceramic matrix composites. The hybrid methodology was used to determine the dynamic stress intensity factors (SIF) associated with a running crack in a three-point bend specimen at elevated temperature. This procedure was utilized to determine the dynamic SIF versus crack velocity relations of alumina, TiB2-particulate/SiC-matrix composite, and SiC-whisker/Al2O3-matrix composite. Minor differences in the dynamic SIF versus crack velocity relations at room and elevated temperature were seen, and significant differences under impact and static loadings were observed in the dynamic SIF versus crack velocity relations.

  11. High temperature ceramic membrane reactors for coal liquid upgrading

    Energy Technology Data Exchange (ETDEWEB)

    Tsotsis, T.T. (University of Southern California, Los Angeles, CA (United States). Dept. of Chemical Engineering); Liu, P.K.T. (Aluminum Co. of America, Pittsburgh, PA (United States)); Webster, I.A. (Unocal Corp., Los Angeles, CA (United States))

    1992-01-01

    Membrane reactors are today finding extensive applications for gas and vapor phase catalytic reactions (see discussion in the introduction and recent reviews by Armor [92], Hsieh [93] and Tsotsis et al. [941]). There have not been any published reports, however, of their use in high pressure and temperature liquid-phase applications. The idea to apply membrane reactor technology to coal liquid upgrading has resulted from a series of experimental investigations by our group of petroleum and coal asphaltene transport through model membranes. Coal liquids contain polycyclic aromatic compounds, which not only present potential difficulties in upgrading, storage and coprocessing, but are also bioactive. Direct coal liquefaction is perceived today as a two-stage process, which involves a first stage of thermal (or catalytic) dissolution of coal, followed by a second stage, in which the resulting products of the first stage are catalytically upgraded. Even in the presence of hydrogen, the oil products of the second stage are thought to equilibrate with the heavier (asphaltenic and preasphaltenic) components found in the feedstream. The possibility exists for this smaller molecular fraction to recondense with the unreacted heavy components and form even heavier undesirable components like char and coke. One way to diminish these regressive reactions is to selectively remove these smaller molecular weight fractions once they are formed and prior to recondensation. This can, at least in principle, be accomplished through the use of high temperature membrane reactors, using ceramic membranes which are permselective for the desired products of the coal liquid upgrading process. An additional incentive to do so is in order to eliminate the further hydrogenation and hydrocracking of liquid products to undesirable light gases.

  12. Analysis of biomass co-firing systems in Taiwan power markets using linear complementarity models

    Energy Technology Data Exchange (ETDEWEB)

    Hu, Ming-Che; Lin, Chun-Hung [Department of Bioenvironmental Systems Engineering, National Taiwan University, No. 1, Sec. 4, Roosevelt Road, Taipei 10617, Taiwan (China); Chou, Chun-An [Department of Industrial and Systems Engineering, Rutgers University, 96 Frelinghuysen Rd, Piscataway, NJ 08854 (United States); Hsu, Shao-Yiu [Department of Geography and Environmental Engineering, Johns Hopkins University, 3400, N Charles St, Ames-313, Baltimore, MD 21218 (United States); Wen, Tzai-Hung, E-mail: wenthung@ntu.edu.tw [Department of Geography, National Taiwan University, No. 1, Sec. 4, Roosevelt Road, Taipei 10617, Taiwan (China)

    2011-08-15

    Biomass co-firing systems in power plants generate electric power by the simultaneous combustion of biomass and fossil fuels. The co-firing process reduces investment costs by converting biomass energy into electricity in existing conventional power plants. Biomass co-firing significantly reduces carbon dioxide and sulfur dioxide emissions in power generation. To meet the increase in biomass demand, this paper has considered systematic energy crop production, which is expected to increase in the near future. Our aim is to analyze biomass co-firing systems in the Taiwanese electricity market. In this paper, we study two emerging biomass feedstocks: switchgrass and Miscanthus. We focus on the impact of energy crop co-firing on carbon dioxide and sulfur dioxide emissions for electricity generation. A Nash-Cournot competition model, which simulates potential biomass co-firing scenarios, is formulated for power markets. A case study conducted in the Taiwanese electricity market showed that biomass co-firing lowers total electricity demand and sale. Miscanthus is more economical than switchgrass in terms of the production cost and the land required to generate biopower for the same levels of biomass co-firing. - Highlights: > Biomass co-firing system in electricity market is analyzed in this paper. > The research studies the impact of two energy crops in co-firing system. > This paper conducts a case study of co-firing system in Taiwan power markets.

  13. Laser treatment of dental ceramic/cement layers: transmitted energy, temperature effects and surface characterisation.

    Science.gov (United States)

    Pich, Olena; Franzen, René; Gutknecht, Norbert; Wolfart, Stefan

    2015-02-01

    In the present paper, we investigate the behaviour of different dental materials under laser irradiation. We have used e.max Ceram, e.max ZirCAD, and e.max Press dental ceramics and glass ionomer cement Ketac Cem in the present study. The dental ceramics were prepared in the form of samples with thickness of 0.5-2 mm. We used two lasers [solid-state laser (Er:YAG, Fidelis III+, Fotona) and an 810- nm diode laser (FOX, A.R.C)] for the transillumination of ceramic samples. It has been shown that the laser energy transmitted through the ceramic material decreases to 30-40% of the original values along with an increase in the thickness of the irradiated sample. Pigmented ceramic samples show more laser energy loss compared to the samples containing no pigment. We investigated the temperature evolution in composite sandwiched ceramic/cement samples under laser treatment. The increase in the irradiation time and laser power led to a temperature increase of up to 80 °C. The surfaces of irradiated ceramic samples were examined with X-ray photoelectron spectroscopy to evaluate changes in chemical composition, such as a decrease in the C signal, accompanied by a strong increase in the Zr peak for the Er:YAG laser, while the 810-nm diode laser showed no change in the ratio of elements on the surface.

  14. Solid/liquid lubrication of ceramics at elevated temperatures

    Energy Technology Data Exchange (ETDEWEB)

    Erdemir, A.; Erck, R.A.; Fenske, G.R. [Argonne National Lab., IL (United States); Hong, H. [Lubrizol Corp., Wickliffe, OH (United States)

    1996-04-01

    This study investigates the effect of solid and liquid lubrication on friction and wear performance of silicon nitride (Si{sub 3}N{sub 4}) and cast iron. The solid lubricant was a thin silver film ({approx}2 {mu}m thick) produced on Si{sub 3}N{sub 4} by ion-beam-assisted deposition. A high-temperature polyol-ester-base synthetic oil served as the liquid lubricant. Friction and wear tests were performed with pin-on-disk and oscillating-slider wear test machines at temperatures up to 300{degrees}C. Without the silver films, the friction coefficients of Si{sub 3}N{sub 4}/Si{sub 3}N{sub 4} test pairs were 0.05 to 0.14, and the average wear rates of Si{sub 3}N{sub 4} pins were {approx}5 x 10{sup -8} mm{sup 3} N{sup -1}. The friction coefficients of Si{sub 3}N{sub 4}/cast iron test pairs ranged from 0.08 to 0.11, depending on test temperature. The average specific wear rates of cast iron pins were {approx}3 x 10{sup -7} mm{sup 3} N{sup -1} m{sup -1}. However, simultaneous use of the solid-lubricant silver and synthetic oil on the sliding surfaces reduced friction coefficients to 0.02 to 0.08. Moreover, the wear of Si{sub 3}N{sub 4} pins and silver-coated Si{sub 3}N{sub 4} disks was so low that it was difficult to assess by a surface profilometer. The wear rates of cast iron pins were {approx}7 x 10{sup -9} mm{sup 3} N{sup -1} m{sup -1} up to 250{degrees}C, but showed a tendency to increase slightly at much higher temperatures. In general, the test results demonstrated that the solid/liquid lubrication of ceramic and/or metallic components is both feasible and effective in controlling friction and wear.

  15. Microstructure and Dielectric Properties of LPCVD/CVI-SiBCN Ceramics Annealed at Different Temperatures

    Directory of Open Access Journals (Sweden)

    Jianping Li

    2017-06-01

    Full Text Available SiBCN ceramics were introduced into porous Si3N4 ceramics via a low-pressure chemical vapor deposition and infiltration (LPCVD/CVI technique, and then the composite ceramics were heat-treated from 1400 °C to 1700 °C in a N2 atmosphere. The effects of annealing temperatures on microstructure, phase evolution, dielectric properties of SiBCN ceramics were investigated. The results revealed that α-Si3N4 and free carbon were separated below 1700 °C, and then SiC grains formed in the SiBCN ceramic matrix after annealing at 1700 °C through a phase-reaction between free carbon and α-Si3N4. The average dielectric loss of composites increased from 0 to 0.03 due to the formation of dispersive SiC grains and the increase of grain boundaries.

  16. Dielectric Performance of a High Purity HTCC Alumina at High Temperatures - a Comparison Study with Other Polycrystalline Alumina

    Science.gov (United States)

    Chen, Liangyu

    2014-01-01

    A very high purity (99.99+%) high temperature co-fired ceramic (HTCC) alumina has recently become commercially available. The raw material of this HTCC alumina is very different from conventional HTCC alumina, and more importantly there is no glass additive in this alumina material for co-firing processing. Previously, selected HTCC and LTCC (low temperature co-fired ceramic) alumina materials were evaluated at high temperatures as dielectric and compared to a regularly sintered 96% polycrystalline alumina (96% Al2O3), where 96% alumina was used as the benchmark. A prototype packaging system based on regular 96% alumina with Au thickfilm metallization successfully facilitated long term testing of high temperature silicon carbide (SiC) electronic devices for over 10,000 hours at 500 C. In order to evaluate this new high purity HTCC alumina for possible high temperature packaging applications, the dielectric properties of this HTCC alumina substrate were measured and compared with those of 96% alumina and a previously tested LTCC alumina from room temperature to 550 C at frequencies of 120 Hz, 1 KHz, 10 KHz, 100 KHz, and 1 MHz. A parallel-plate capacitive device with dielectric of the HTCC alumina and precious metal electrodes were used for measurements of the dielectric constant and dielectric loss of the co-fired alumina material in the temperature and frequency ranges. The capacitance and AC parallel conductance of the capacitive device were directly measured by an AC impedance meter, and the dielectric constant and parallel AC conductivity of the dielectric were calculated from the capacitance and conductance measurement results. The temperature and frequency dependent dielectric constant, AC conductivity, and dissipation factor of the HTCC alumina substrate are presented and compared to those of 96% alumina and a selected LTCC alumina. Other technical advantages of this new co-fired material for possible high packaging applications are also discussed.

  17. Analysis of the sintering stresses and shape distortion produced in co-firing of CGO-LSM/CGO bi-layer porous structures

    DEFF Research Database (Denmark)

    Ni, De Wei; Esposito, Vincenzo; Schmidt, Cristine Grings

    Gadolinium-doped cerium oxide (CGO) and lanthanum strontium manganate (LSM) are electro-ceramics materials with high potential for several electrochemical applications such as solid Oxide Fuel Cell (SOFC), gas separation membranes, and flue gas purification devices. Especially for novel...... electrochemical flue gas purification devices, multilayer structures with alternating porous layers of CGO and a LSM/CGO mixture are used to achieve specific functional requirements. In a manufacturing process of such ceramic multilayer devices, co-firing is one of the critical steps as many defects...

  18. Design and manufacture of ceramic heat pipes for high temperature applications

    International Nuclear Information System (INIS)

    Meisel, Peter; Jobst, Matthias; Lippmann, Wolfgang; Hurtado, Antonio

    2015-01-01

    Heat exchangers based on ceramic heat pipes were designed for use under highly abrasive and corrosive atmospheres at temperatures in the range of 800–1200 °C for high-temperature power-engineering applications. The presented heat pipes are gravity assisted and based on a multi-layer concept comprising a ceramic cladding and an inner metal tube that contains sodium as the working fluid. Hermetical encapsulation of the working fluid was achieved by electron-beam welding of the inner metal tube. Subsequently, closure of the surrounding ceramic tube was performed by laser brazing technology using a glass solder. Temperature resistance and functionality of the manufactured ceramic thermosyphons could be confirmed experimentally in a hot combustion gas atmosphere at temperatures up to 1100 °C. The ceramic tubes used had an outer diameter of 22 mm and a total length of 770 mm. The measured axial heat transfer of the ceramic gravity assisted heat pipes at the stationary operating point with cold/hot gas temperature of 100 °C/900 °C was 400 W. The result of the calculation using the created mathematical model amounted to 459 W. - Highlights: • Heat-pipe design consists of a ceramic shell and an inner metallic tube. • Laser brazing technology is suitable to seal ceramic heat-pipes. • Thermal characteristic of double wall thermosyphon was modelled using FEM code. • Experimental investigations demonstrated functionality of double wall thermosyphons

  19. High-Temperature Dielectric Properties of Aluminum Nitride Ceramic for Wireless Passive Sensing Applications.

    Science.gov (United States)

    Liu, Jun; Yuan, Yukun; Ren, Zhong; Tan, Qiulin; Xiong, Jijun

    2015-09-08

    The accurate characterization of the temperature-dependent permittivity of aluminum nitride (AlN) ceramic is quite critical to the application of wireless passive sensors for harsh environments. Since the change of the temperature-dependent permittivity will vary the ceramic-based capacitance, which can be converted into the change of the resonant frequency, an LC resonator, based on AlN ceramic, is prepared by the thick film technology. The dielectric properties of AlN ceramic are measured by the wireless coupling method, and discussed within the temperature range of 12 °C (room temperature) to 600 °C. The results show that the extracted relative permittivity of ceramic at room temperature is 2.3% higher than the nominal value of 9, and increases from 9.21 to 10.79, and the quality factor Q is decreased from 29.77 at room temperature to 3.61 at 600 °C within the temperature range.

  20. High-Temperature Dielectric Properties of Aluminum Nitride Ceramic for Wireless Passive Sensing Applications

    Directory of Open Access Journals (Sweden)

    Jun Liu

    2015-09-01

    Full Text Available The accurate characterization of the temperature-dependent permittivity of aluminum nitride (AlN ceramic is quite critical to the application of wireless passive sensors for harsh environments. Since the change of the temperature-dependent permittivity will vary the ceramic-based capacitance, which can be converted into the change of the resonant frequency, an LC resonator, based on AlN ceramic, is prepared by the thick film technology. The dielectric properties of AlN ceramic are measured by the wireless coupling method, and discussed within the temperature range of 12 °C (room temperature to 600 °C. The results show that the extracted relative permittivity of ceramic at room temperature is 2.3% higher than the nominal value of 9, and increases from 9.21 to 10.79, and the quality factor Q is decreased from 29.77 at room temperature to 3.61 at 600 °C within the temperature range.

  1. Low speed sliding behavior of metal-ceramic couples at temperatures up to 800 C

    Science.gov (United States)

    Murray, S. F.; Calabrese, Salvadore J.

    1993-05-01

    The objective of this work was to select a small number of alloys with favorable tribological characteristics and suitable high temperature properties, and evaluate their sliding performance against ceramics as a function of temperature. Five candidate alloys were chosen. They included four alloys containing cobalt and molybdenum, or tungsten and a nickel-base superalloy with good high-temperature strength. All of these alloys are known to form oxide films that protect sliding surfaces from damage at high temperature. These metals were slid against five ceramic flats of different compositions in slow speed reciprocating sliding tests. The test geometry was a metal pin sliding against a ceramic flat. Coefficients of friction and wear rates were measured over a temperature range from 25 to 800 C. Material transfer from the metals to the ceramics played a major role in most of the results. In the low-to intermediate-temperature range, the transferred films (with the exception of silicon carbide) coated the ceramic surface and sliding was essentially metal vs the transferred metal film. At higher temperatures, depending on the alloy composition, the transferred films oxidized and provided reasonable low friction and, in some instances, very low wear.

  2. The effect of magnetic field and high temperature on the properties of blanket ceramics

    International Nuclear Information System (INIS)

    Kizane, Gunta; Tiliks, Juris; Vitins, Aigars; Kolodinska, Elina

    2004-01-01

    This study had the following task: 1) To estimate the magnetic field (MF, 7-9 T) effect on the formation of radiation-induced defects and products of radiolysis of ceramic breeder materials (Li 4 SiO 4 , Li 2 TiO 3 ). 2) To estimate the MF effect on the parameters of tritium release from the ceramics under conditions if high-temperature radiolysis. 3) To test the MF effect for the Li 4 SiO 4 pebbles irradiated under the real condition (HFR Petten-EXOTIC-8). The MF facilitates the location of tritium in the matrix of ceramics at the irradiation at temperature below 900 K, forming additional (20 - 25 %) radiation induced defects as tritium scavenging centers. No MF effect of this kind takes place at the higher temperature. At present, there is now information about the MF effect on the formation of colloid lithium and other radiolysis. The MF decreases the parameters of tritium release, increasing the diffusion path of charged tritium particles in the grain volume of the ceramic. This is proportional to the MF intensity and the grain size of ceramics. Irradiation at a high temperature facilitates the grain growth of the ceramics enhancing the retarding effect of the MF on the tritium release. (Y. Tanaka)

  3. Temperature dependent dielectric relaxation and ac-conductivity of alkali niobate ceramics studied by impedance spectroscopy

    Science.gov (United States)

    Yadav, Abhinav; Mantry, Snigdha Paramita; Fahad, Mohd.; Sarun, P. M.

    2018-05-01

    Sodium niobate (NaNbO3) ceramics is prepared by conventional solid state reaction method at sintering temperature 1150 °C for 4 h. The structural information of the material has been investigated by X-ray diffraction (XRD) and Field emission scanning electron microscopy (FE-SEM). The XRD analysis of NaNbO3 ceramics shows an orthorhombic structure. The FE-SEM micrograph of NaNbO3 ceramics exhibit grains with grain sizes ranging between 1 μm to 5 μm. The surface coverage and average grain size of NaNbO3 ceramics are found to be 97.6 % and 2.5 μm, respectively. Frequency dependent electrical properties of NaNbO3 is investigated from room temperature to 500 °C in wide frequency range (100 Hz-5 MHz). Dielectric constant, ac-conductivity, impedance, modulus and Nyquist analysis are performed. The observed dielectric constant (1 kHz) at transition temperature (400 °C) are 975. From conductivity analysis, the estimated activation energy of NaNbO3 ceramics is 0.58 eV at 10 kHz. The result of Nyquist plot shows that the electrical behavior of NaNbO3 ceramics is contributed by grain and grain boundary responses. The impedance and modulus spectrum asserts that the negative temperature coefficient of resistance (NTCR) behavior and non-Debye type relaxation in NaNbO3.

  4. Intercalated Nanocomposites Based on High-Temperature Superconducting Ceramics and Their Properties

    Directory of Open Access Journals (Sweden)

    Sevan Davtyan

    2009-12-01

    Full Text Available High temperature superconducting (SC nanocomposites based on SC ceramics and various polymeric binders were prepared. Regardless of the size of the ceramics’ grains, the increase of their amount leads to an increase of resistance to rupture and modulus and a decrease in limiting deformation, whereas an increase in the average ceramic grain size worsens resistance properties. The SC, thermo-chemical, mechanical and dynamic-mechanical properties of the samples were investigated. Superconducting properties of the polymer ceramic nanocomposites are explained by intercalation of macromolecule fragments into the interstitial layer of the ceramics’ grains. This phenomenon leads to a change in the morphological structure of the superconducting nanocomposites.

  5. In-situ Formation of Reinforcement Phases in Ultra High Temperature Ceramic Composites

    Science.gov (United States)

    Stackpoole, Margaret M (Inventor); Gasch, Matthew J (Inventor); Olson, Michael W (Inventor); Hamby, Ian W. (Inventor); Johnson, Sylvia M (Inventor)

    2013-01-01

    A tough ultra-high temperature ceramic (UHTC) composite comprises grains of UHTC matrix material, such as HfB.sub.2, ZrB.sub.2 or other metal boride, carbide, nitride, etc., surrounded by a uniform distribution of acicular high aspect ratio reinforcement ceramic rods or whiskers, such as of SiC, is formed from uniformly mixing a powder of the UHTC material and a pre-ceramic polymer selected to form the desired reinforcement species, then thermally consolidating the mixture by hot pressing. The acicular reinforcement rods may make up from 5 to 30 vol % of the resulting microstructure.

  6. Co-firing plans in the spotlight over biomass imports

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    2003-07-01

    Spurred by the renewables obligation, coal-fired power stations with a capacity of over 20GW could be co-firing with biomass by early next year. But, with little of their fuel coming from dedicated energy crops, the generators are in danger of entering a minefield. UK wood panel manufacturers fear that their raw material costs will rise in the face of subsidised competition from power stations, while the generators' growing biomass imports are stirring sensitivities about rainforest destruction and dislocation of overseas markets for agricultural by-products. 1 tab., 2 photos.

  7. From biomass to biocarbon : trends and tradeoffs when CO-firing

    Energy Technology Data Exchange (ETDEWEB)

    McLaughlin, H. [Alterna Energy Inc., Prince George, BC (Canada)

    2009-07-01

    This study examined current market dynamics for biomass-based fuels produced in British Columbia (BC) and consumed by utilities in Sweden. The aim of the study was to compare and develop the properties of 3 biofuels suitable for co-firing: (1) dry wood pellets; (2) torrefied wood pellets; and (3) biocarbon pellets. Biocarbon fuels are processed at higher temperatures to produce a higher energy density fuel per unit weight at a lower overall mass yield. The processing mass balances and physical properties of the pellets were investigated as well as the production and transportation costs of biofuels. Market value, profit, and maximum production costs of the pellets were examined. The study showed that the biofuel supply chain includes significant transportation costs relative to the cost of the raw biomass and biofuel conversion processes. It was concluded that higher energy density biocarbon pellets represent the most cost-effective biofuel option for co-firing with coal. 10 refs., 3 tabs., 4 figs.

  8. Effects of laminating and co-firing conditions on the performance of anode-supported Ce0.8Sm0.201.9 film electrolyte

    Directory of Open Access Journals (Sweden)

    Li X.

    2011-01-01

    Full Text Available In order to evaluate the laminating and co-firing technique on the performance of anode-supported Ce0.8Sm0.2O1.9 (SDC film electrolyte and its single cell, NiO-YSZ and NiOSDC anode-supported SDC film electrolytes were fabricated by laminating 24 sheets of anode plus one sheet of electrolyte and co-firing. La0.4Sr0.6Co0.2Fe0.8O3-δ (LSCF-SDC cathode was coated on the SDC electrolytes to form a single cell. The lamination was tried at different laminating temperatures and pressures and the co-firing was carried out at different temperatures. The results showed that the laminating temperature should above the glass transition temperature (Tg of the binder. The laminating pressure of 70 MPa resulted in warp of the samples. The best co-firing temperature of the anode-supported SDC film electrolyte was 1400°C. The SDC film electrolyte formed well adherence to the anode. The NiO-YSZ anode had larger flexural strength than the NiO-SDC anode. The NiO-YSZ anode-supported SDC film electrolyte single cell had an open circuit voltage of 0.803 V and a maximum power density of 93.03 mW/cm2 with hydrogen as fuel at 800°C.

  9. Giant room-temperature magnetodielectric coupling in spark plasma sintered brownmillerite ceramics

    International Nuclear Information System (INIS)

    Wu, J. W.; Wang, J.; Liu, G.; Wu, Y. J.; Liu, X. Q.; Chen, X. M.

    2014-01-01

    The dielectric, magnetic, and magnetodielectric properties of Ca 2 FeAO 5+δ (A = Al, Ga) ceramics were investigated together with their crystal structures. Rietveld refinement of the X-ray diffraction data indicated that the space group of the Ca 2 FeAlO 5+δ ceramic was Ibm2, whereas that of the Ca 2 FeGaO 5+δ ceramic was Pcmn. Dielectric relaxation above room temperature, originating from the Maxwell–Wagner effect and polaronic hole hopping between Fe 3+ and Fe 4+ ions, was observed in both ceramics. Weak ferrimagnetic behavior was identified from the magnetic-field-dependent magnetization in these ceramics, which was attributed to the non-cancelled spins of the antiferromagnetic-ordered Fe 3+ and Fe 4+ ions. An intrinsic, giant, room-temperature magnetodielectric coefficient of up to −23.3% was achieved in the Ca 2 FeAlO 5+δ ceramic at 50 MHz, which was attributed to the suppression of charge fluctuations of Fe 3+ and Fe 4+ ions in the magnetic field

  10. An investigation of high-temperature irradiation test program of new ceramic materials

    International Nuclear Information System (INIS)

    Ishino, Shiori; Terai, Takayuki; Oku, Tatsuo

    1999-08-01

    The Japan Atomic Energy Research Institute entrusted the Atomic Energy Society of Japan with an investigation into the trend of irradiation processing/damage research on new ceramic materials. The present report describes the result of the investigation, which was aimed at effective execution of irradiation programs using the High Temperature Engineering Test Reactor (HTTR) by examining preferential research subjects and their concrete research methods. Objects of the investigation were currently on-going preliminary tests of functional materials (high-temperature oxide superconductor and high-temperature semiconductor) and structural materials (carbon/carbon and SiC/SiC composite materials), together with newly proposed subjects of, e.g., radiation effects on ceramics-coated materials and super-plastic ceramic materials as well as microscopic computer simulation of deformation and fracture of ceramics. These works have revealed 1) the background of each research subject, 2) its objective and significance from viewpoints of science and engineering, 3) research methodology in stages from preliminary tests to real HTTR irradiation, and 4) concrete HTTR-irradiation methods which include main specifications of test specimens, irradiation facilities and post-irradiation examination facilities and apparatuses. The present efforts have constructed the important fundamentals in the new ceramic materials field for further planning and execution of the innovative basic research on high-temperature engineering. (author)

  11. Piezoelectric and electromechanical properties of ultrahigh temperature CaBi2Nb2O9 ceramics

    International Nuclear Information System (INIS)

    Wang, Jin-Feng; Zhang, Shujun; Shrout, Thomas R.; Wang, Chun-Ming

    2009-01-01

    The piezoelectric, dielectric, and electromechanical properties of the (KCe) co-substituted calcium bismuth niobate (CaBi 2 Nb 2 O 9 , CBN) were investigated. The piezoelectric activities of CBN ceramics were significantly enhanced and the dielectric loss tan δ decreased by (KCe) substitution. The Ca 0.9 (KCe) 0.05 Bi 2 Nb 2 O 9 ceramics possess the optimal piezoelectric properties, and the piezoelectric coefficient (d 33 ), Curie temperature (T C ), and electromechanical coupling factors (k p and k t ) were found to be 16 pC/N, 868 C, 8.6%, and 23.8%, respectively. The excellent dielectric and electromechanical spectra, together with the high piezoelectric activities and ultrahigh Curie temperature, make CBN ceramics promising candidates for high temperature piezoelectric applications. (copyright 2009 WILEY-VCH Verlag GmbH and Co. KGaA, Weinheim) (orig.)

  12. Thermal Pretreatment of Wood for Co-gasification/co-firing of Biomass and Coal

    Energy Technology Data Exchange (ETDEWEB)

    Wang, Ping [National Energy Technology Lab. (NETL), Pittsburgh, PA, (United States); Howard, Bret [National Energy Technology Lab. (NETL), Pittsburgh, PA, (United States); Hedges, Sheila [National Energy Technology Lab. (NETL), Pittsburgh, PA, (United States); Morreale, Bryan [National Energy Technology Lab. (NETL), Pittsburgh, PA, (United States); Van Essendelft, Dirk [National Energy Technology Lab. (NETL), Morgantown, WV (United States); Berry, David [National Energy Technology Lab. (NETL), Morgantown, WV (United States)

    2013-10-29

    Utilization of biomass as a co-feed in coal and biomass co-firing and co-gasification requires size reduction of the biomass. Reducing biomass to below 0.2 mm without pretreatment is difficult and costly because biomass is fibrous and compressible. Torrefaction is a promising thermal pretreatment process and has the advantages of increasing energy density, improving grindability, producing fuels with more homogenous compositions and hydrophobic behavior. Temperature is the most important factor for the torrefaction process. Biomass grindability is related to cell wall structure, thickness and composition. Thermal treatment such as torrefaction can cause chemical changes that significantly affect the strength of biomass. The objectives of this study are to understand the mechanism by which torrefaction improves the grindability of biomass and discuss suitable temperatures for thermal pretreatment for co-gasification/co-firing of biomass and coal. Wild cherry wood was selected as the model for this study. Samples were prepared by sawing a single tangential section from the heartwood and cutting it into eleven pieces. The samples were consecutively heated at 220, 260, 300, 350, 450 and 550⁰C for 0.5 hr under flowing nitrogen in a tube furnace. Untreated and treated samples were characterized for physical properties (color, dimensions and weight), microstructural changes by SEM, and cell wall composition changes and thermal behaviors by TGA and DSC. The morphology of the wood remained intact through the treatment range but the cell walls were thinner. Thermal treatments were observed to decompose the cell wall components. Hemicellulose decomposed over the range of ~200 to 300⁰C and resulted in weakening of the cell walls and subsequently improved grindability. Furthermore, wood samples treated above 300⁰C lost more than 39% in mass. Therefore, thermal pretreatment above the hemicelluloses decomposition temperature but below 300⁰C is probably sufficient to

  13. Assessment of the State of the Art of Ultra High Temperature Ceramics

    Science.gov (United States)

    Johnson, Sylvia; Gasch, Matt; Stackpoole, Mairead

    2009-01-01

    Ultra High Temperature Ceramics (UHTCs) are a family of materials that includes the borides, carbides and nitrides of hafnium-, zirconium- and titanium-based systems. UHTCs are famous for possessing some of the highest melting points of known materials. In addition, they are very hard, have good wear resistance, mechanical strength, and relatively high thermal conductivities (compared to other ceramic materials). Because of these attributes, UHTCs are ideal for thermal protection systems, especially those that require chemical and structural stability at extremely high operating temperatures. UHTCs have the potential to revolutionize the aerospace industry by enabling the development of sharp hypersonic vehicles or atmospheric entry probes capable of the most extreme entry conditions.

  14. "Ultra"-Fast Fracture Strength of Advanced Structural Ceramic Materials Studied at Elevated Temperatures

    Science.gov (United States)

    Choi, Sung R.; Gyekenyesi, John P.

    1999-01-01

    The accurate determination of inert strength is important in reliable life prediction of structural ceramic components. At ambient temperature, the inert strength of a brittle material is typically regarded as free of the effects of slow crack growth due to stress corrosion. Therefore, the inert strength can be determined either by eliminating active species, especially moisture, with an appropriate inert medium, or by using a very high test rate. However, at elevated temperatures, the concept or definition of the inert strength of brittle ceramic materials is not clear, since temperature itself is a degrading environment, resulting in strength degradation through slow crack growth and/or creep. Since the mechanism to control strength is rate-dependent viscous flow, the only conceivable way to determine the inert strength at elevated temperatures is to utilize a very fast test rate that either minimizes the time for or eliminates slow crack growth. Few experimental studies have measured the elevated-temperature, inert (or "ultra"-fast fracture) strength of advanced ceramics. At the NASA Lewis Research Center, an experimental study was initiated to better understand the "ultra"-fast fracture strength behavior of advanced ceramics at elevated temperatures. Fourteen advanced ceramics - one alumina, eleven silicon nitrides, and two silicon carbides - have been tested using constant stress-rate (dynamic fatigue) testing in flexure with a series of stress rates including the "ultra"-fast stress rate of 33 000 MPa/sec with digitally controlled test frames. The results for these 14 advanced ceramics indicate that, notwithstanding possible changes in flaw populations as well as flaw configurations because of elevated temperatures, the strength at 33 000 MPa/sec approached the room-temperature strength or reached a higher value than that determined at the conventional test rate of 30 MPa/sec. On the basis of the experimental data, it can be stated that the elevated-temperature

  15. Influence of heating rate and temperature firing on the properties of bodies of red ceramic

    International Nuclear Information System (INIS)

    Silva, B.J. da; Goncalves, W.P.; Cartaxo, J.M.; Macedo, R.S.; Neves, G.A.; Santana, L.N.L.; Menezes, R.R.

    2011-01-01

    In the red ceramic industry, the firing is one of the main stages of the production process. There are two heating rates prevailing at this stage: the slow (traditional ceramics) and fast. The slow rate more used in Brazil, is considered delayed. This study aims to evaluate the influence of particle size and chemical composition of three mixture of clay, used in the manufacture of red ceramic products and to study the influence of the firing temperature on their technological properties. When subjected to heating rates slow and fast. Initially, the mixtures were characterized subsequently were extruded, dried and subjected to firing at temperatures of 900 and 1000 ° C with heating rates of 5, 20 and 30 °C/min. The results indicated that the chemical composition and particle size influenced significantly the technological properties and that the bodies obtained with the paste that had lower levels of flux showed better stability. (author)

  16. Micro-machinable polymer-derived ceramic sensors for high-temperature applications

    Science.gov (United States)

    Liu, Jian; Xu, Chengying; An, Linan

    2010-04-01

    Micro-sensors are highly desired for on-line temperature/pressure monitoring in turbine engines to improve their efficiency and reduce pollution. The biggest challenge for developing this type of sensors is that the sensors have to sustain at extreme environments in turbine engine environments, such as high-temperatures (>800 °C), fluctuated pressure and oxidation/corrosion surroundings. In this paper, we describe a class of sensors made of polymer-derived ceramics (PDCs) for such applications. PDCs have the following advantages over conventional ceramics, making them particularly suitable for these applications: (i) micromachining capability, (ii) tunable electric properties, and (iii) hightemperature capability. Here, we will discuss the materials and their properties in terms of their applications for hightemperature micro-sensors, and microfabrication technologies. In addition, we will also discuss the design of a heat-flux sensor based on polymer-derived ceramics.

  17. Comparative life cycle assessment of biomass co-firing plants with carbon capture and storage

    NARCIS (Netherlands)

    Schakel, Wouter|info:eu-repo/dai/nl/369280784; Meerman, Hans; Talaei, Alireza; Ramírez, Andrea|info:eu-repo/dai/nl/284852414; Faaij, André

    2014-01-01

    Combining co-firing biomass and carbon capture and storage (CCS) in power plants offers attractive potential for net removal of carbon dioxide (CO2) from the atmosphere. In this study, the impact of co-firing biomass (wood pellets and straw pellets) on the emission profile of power plants with

  18. Drivers of biomass co-firing in U.S. coal-fired power plants

    Science.gov (United States)

    Michael E. Goerndt; Francisco X. Aguilar; Kenneth Skog

    2013-01-01

    Substantial knowledge has been generated in the U.S. about the resource base for forest and other residue-derived biomass for bioenergy including co-firing in power plants. However, a lack of understanding regarding power plant-level operations and manager perceptions of drivers of biomass co-firing remains. This study gathered information from U.S. power plant...

  19. DEVELOPMENT OF A CERAMIC TAMPER INDICATING SEAL: SRNL CONTRIBUTIONS

    Energy Technology Data Exchange (ETDEWEB)

    Krementz, D.; Brinkman, K.; Martinez-Rodriguez, M.; Mendez-Torres, A.; Weeks, G.

    2013-06-03

    Savannah River National Laboratory (SRNL) and Sandia National Laboratories (SNL) are collaborating on development of a Ceramic Seal, also sometimes designated the Intrinsically Tamper Indicating Ceramic Seal (ITICS), which is a tamper indicating seal for international safeguards applications. The Ceramic Seal is designed to be a replacement for metal loop seals that are currently used by the IAEA and other safeguards organizations. The Ceramic Seal has numerous features that enhance the security of the seal, including a frangible ceramic body, protective and tamper indicating coatings, an intrinsic unique identifier using Laser Surface Authentication, electronics incorporated into the seal that provide cryptographic seal authentication, and user-friendly seal wire capture. A second generation prototype of the seal is currently under development whose seal body is of Low Temperature Co-fired Ceramic (LTCC) construction. SRNL has developed the mechanical design of the seal in an iterative process incorporating comments from the SNL vulnerability review team. SRNL is developing fluorescent tamper indicating coatings, with recent development focusing on optimizing the durability of the coatings and working with a vendor to develop a method to apply coatings on a 3-D surface. SRNL performed a study on the effects of radiation on the electronics of the seal and possible radiation shielding techniques to minimize the effects. SRNL is also investigating implementation of Laser Surface Authentication (LSA) as a means of unique identification of each seal and the effects of the surface coatings on the LSA signature.

  20. Fracture strength of the particulate-reinforced ultra-high temperature ceramics based on a temperature dependent fracture toughness model

    Science.gov (United States)

    Wang, Ruzhuan; Li, Weiguo; Ji, Baohua; Fang, Daining

    2017-10-01

    The particulate-reinforced ultra-high temperature ceramics (pUHTCs) have been particularly developed for fabricating the leading edge and nose cap of hypersonic vehicles. They have drawn intensive attention of scientific community for their superior fracture strength at high temperatures. However, there is no proper model for predicting the fracture strength of the ceramic composites and its dependency on temperature. In order to account for the effect of temperature on the fracture strength, we proposed a concept called energy storage capacity, by which we derived a new model for depicting the temperature dependent fracture toughness of the composites. This model gives a quantitative relationship between the fracture toughness and temperature. Based on this temperature dependent fracture toughness model and Griffith criterion, we developed a new fracture strength model for predicting the temperature dependent fracture strength of pUHTCs at different temperatures. The model takes into account the effects of temperature, flaw size and residual stress without any fitting parameters. The predictions of the fracture strength of pUHTCs in argon or air agreed well with the experimental measurements. Additionally, our model offers a mechanism of monitoring the strength of materials at different temperatures by testing the change of flaw size. This study provides a quantitative tool for design, evaluation and monitoring of the fracture properties of pUHTCs at high temperatures.

  1. High-Temperature, Lightweight, Self-Healing Ceramic Composites for Aircraft Engine Applications

    Science.gov (United States)

    Raj, Sai V.; Bhatt, Ramkrishna

    2013-01-01

    The use of reliable, high-temperature, lightweight materials in the manufacture of aircraft engines is expected to result in lower fossil and biofuel consumption, thereby leading to cost savings and lower carbon emissions due to air travel. Although nickel-based superalloy blades and vanes have been successfully used in aircraft engines for several decades, there has been an increased effort to develop high-temperature, lightweight, creep-resistant substitute materials under various NASA programs over the last two decades. As a result, there has been a great deal of interest in developing SiC/SiC ceramic matrix composites (CMCs) due to their higher damage tolerance compared to monolithic ceramics. Current-generation SiC/SiC ceramic matrix composites rely almost entirely on the SiC fibers to carry the load, owing to the premature cracking of the matrix during loading. Thus, the high-temperature usefulness of these CMCs falls well below their theoretical capabilities. The objective of this work is to develop a new class of high-temperature, lightweight, self-healing, SiC fiber-reinforced, engineered matrix ceramic composites.

  2. Laser induced surface modification of low temperature cofired ceramics (LTCC)

    Energy Technology Data Exchange (ETDEWEB)

    Duitsch, U.; Rohde, M.; Heidinger, R. [Forschungszentrum Karlsruhe GmbH, Karlsruhe (Germany). Inst. for Materials Research

    2004-07-01

    In the present study a laser induced surface modification process is used to increase the electrical conductivity of ceramic substrates locally. The laser experiments were carried out with a CO{sub 2}-Laser ({lambda}=10,6 {mu}m, cw) on LTCC-Substrates DuPont 951 by using tungsten powder as additive. The resulting microstructures within the modified lines were characterised and changes in the electrical properties have been determined. By means of the laser process and using preheating substrates to avoid thermoshock a composite of LTCC and tungsten particles was produced. The tungsten volume fraction within the modified lines was determined between 15.. 50 vol.%. The electrical conductivity in the paths reached a level of {sigma}=10{sup 5}-10{sup 6} S/m, which is only one or two orders of magnitude below the value of bulk tungsten. (orig.)

  3. Thermal conductivity measurements of PTFE and Al2O3 ceramic at sub-Kelvin temperatures

    Science.gov (United States)

    Drobizhev, Alexey; Reiten, Jared; Singh, Vivek; Kolomensky, Yury G.

    2017-07-01

    The design of low temperature bolometric detectors for rare event searches necessitates careful selection and characterization of structural materials based on their thermal properties. We measure the thermal conductivities of polytetrafluoroethylene (PTFE) and Al2O3 ceramic (alumina) in the temperature ranges of 0.17-0.43 K and 0.1-1.3 K, respectively. For the former, we observe a quadratic temperature dependence across the entire measured range. For the latter, we see a cubic dependence on temperature above 0.3 K, with a linear contribution below that temperature. This paper presents our measurement techniques, results, and theoretical discussions.

  4. Use of Single-Tow Ceramic Matrix Minicomposites to Determine Fundamental Room and Elevated Temperature Properties

    Science.gov (United States)

    Almansour, Amjad S.

    The room and high temperature mechanical properties of continuous ceramic fiber reinforced matrix composites makes them attractive for implementation in aerospace and nuclear applications. However, the effect of fiber content has not been addressed in previous work. Therefore, single tow composites with fiber content ranging from 3 to 47 % was studied. Single fiber tow minicomposite is the basic architectural feature of woven and laminate ceramic matrix composites (CMCs). An in depth understanding of the initiation and evolution of damage in various ceramic fiber reinforced minicomposites with different fiber volume fractions and interphases was investigated employing several non-destructive evaluation techniques. A new technique is used to determine matrix crack content based on a damage parameter derived from speed of sound measurements which is compared with the established method using cumulative energy of Acoustic Emission (AE) events. Also, a modified theoretical model was implemented to obtain matrix stress at the onset of matrix cracking. Room temperature tensile, high temperature creep rupture and high temperature oxidation degradation loading conditions were all considered and composites' constituents were characterized. Moreover, fibers/matrix load sharing was modeled in creep and fiber volume fraction effect on load transfer was investigated using derived theoretical models. Fibers and matrix creep parameters, load transfer model results and numerical model methodology were used to construct minicomposites' creep strain model to predict creep damage of the different fiber type and content minicomposites. Furthermore, different fiber volume fractions ceramic matrix minicomposites' electrical resistivity temperature dependence isn't well understood. Therefore, the influence of fiber content, heat treatment cycles and creep on electrical resistivity measurements of SiC/SiC minicomposites were also studied here. Next, minicomposites' testing and

  5. Thermo-mechanical response FEM simulation of ceramic refractories undergoing severe temperature variations

    OpenAIRE

    Papathanasiou, Theodosios K.; Corso, Francesco Dal; Piccolroaz, Andrea

    2015-01-01

    The development of thermal stresses inside refractory ceramics experiencing severe thermal shock is studied. The present analysis departs from the linear theory of thermal stresses as it accounts for temperature dependent thermal and mechanical material properties. Radiation surface heat exchange between the refractory component and its surroundings is included. A Finite Element Procedure is presented and a MATLAB code is developed. The nonlinear heat equation is solved for the temperature fi...

  6. In situ TEM Nanomechanical Testing of Ceramics: Room-Temperature Plastic Deformation Mechanisms

    OpenAIRE

    Kiani, Sara

    2014-01-01

    This dissertation presents the investigation of the effects of size-scale and crystallographic orientation on room-temperature plastic deformation of ceramics. Using in situ electron microscopy based nanomechanical testing, I show that sub-micron-scale single-crystalline refractory carbides exhibit size- and orientation-dependent room-temperature plasticity under uniaxial compression. Refractory carbides such as ZrC, TaC and SiC - chosen as candidate materials - owing to their high hardness (...

  7. Soluble and meltable hyperbranched polyborosilazanes toward high-temperature stable SiBCN ceramics.

    Science.gov (United States)

    Kong, Jie; Wang, Minjun; Zou, Jianhua; An, Linan

    2015-04-01

    High-temperature stable siliconborocarbonitride (SiBCN) ceramics produced from single-source preceramic polymers have received increased attention in the last two decades. In this contribution, soluble and meltable polyborosilazanes with hyperbranched topology (hb-PBSZ) were synthesized via a convenient solvent-free, catalyst-free and one-pot A2 + B6 strategy, an aminolysis reaction of the A2 monomer of dichloromethylsilane and the B6 monomer of tris(dichloromethylsilylethyl)borane in the presence of hexamethyldisilazane. The amine transition reaction between the intermediates of dichlorotetramethyldisilazane and tri(trimethylsilylmethylchlorosilylethyl)borane led to the formation of dendritic units of aminedialkylborons rather than trialkylborons. The cross-linked hb-PBSZ precursors exhibited a ceramic yield higher 80%. The resultant SiBCN ceramics with a boron atomic composition of 6.0-8.5% and a representative formula of Si1B(0.19)C(1.21)N(0.39)O(0.08) showed high-temperature stability and retained their amorphous structure up to 1600 °C. These hyperbranched polyborosilazanes with soluble and meltable characteristics provide a new perspective for the design of preceramic polymers possessing advantages for high-temperature stable polymer-derived ceramics with complex structures/shapes.

  8. Numerical evaluation of different pulverized coal and solid recovered fuel co-firing modes inside a large-scale cement calciner

    International Nuclear Information System (INIS)

    Mikulčić, Hrvoje; Berg, Eberhard von; Vujanović, Milan; Wang, Xuebin; Tan, Houzhang; Duić, Neven

    2016-01-01

    Highlights: • Substitution of coal by alternative fuels is a method for greenhouse gas mitigation. • Alternative fuels have an impact on the performance of existing pulverized fuel furnaces. • Numerical simulations are a useful tool for studying and control of co-firing process. • Six different co-firing modes inside a cement calciner were evaluated. • The thermal share of solid recovered fuel varied from 0% to 100%. - Abstract: Partial substitution of coal by alternative solid fuels, such as waste-derived fuels and biomass, is recognized as an advantageous method for greenhouse gas mitigation. However, due to different fuel properties than that of coal, alternative fuels have a direct impact on the performance of existing pulverized coal fired furnaces. Numerical simulations currently represent a useful approach for studying and controlling the co-firing process. Early comprehensive information, parametric studies and initial conclusions that can be gained from numerical simulations are very important in handling modern combustion units. In this study modelling approach for the combustion of pulverized coal, biomass, plastic, and solid recovered fuel is presented. The purpose of the present study is to evaluate six different pulverized coal and solid recovered fuel co-firing modes inside a cement calciner. The thermal share of the solid recovered fuel in these six simulations varied from 0% to 100%. The results obtained, which include the temperature and species concentrations, provide useful conclusions regarding the maximal allowed coal substitution rate for stable cement calciner operation.

  9. Specific-heat measurement of single metallic, carbon, and ceramic fibers at very high temperature

    International Nuclear Information System (INIS)

    Pradere, C.; Goyheneche, J.M.; Batsale, J.C.; Dilhaire, S.; Pailler, R.

    2005-01-01

    The main objective of this work is to present a method for measuring the specific heat of single metallic, carbon, and ceramic fibers at very high temperature. The difficulty of the measurement is due to the microscale of the fiber (≅10 μm) and the important range of temperature (700-2700 K). An experimental device, a modelization of the thermal behavior, and an analytic model have been developed. A discussion on the measurement accuracy yields a global uncertainty lower than 10%. The characterization of a tungsten filament with thermal properties identical to those of the bulk allows the validation of the device and the thermal estimation method. Finally, measurements on carbon and ceramic fibers have been done at very high temperature

  10. Fabrication and properties of YBa2Cu3O7- x ceramics at different sintering temperatures

    Science.gov (United States)

    Prayoonphokkharat, Poom; Jiansirisomboon, Sukanda; Watcharapasorn, Anucha

    2013-07-01

    The influence of sintering temperatures on the fabrication of YBCO ceramics under normal air atmosphere was investigated in this study. YBCO ceramics were prepared by mixing starting compounds of Y2O3, BaCO3 and CuO powders, which were calcined at 850°C for 12 h. The powder was pelletized and sintered at different temperatures, from 930°C-1050°C, for 12 h. Phase identification was carried out by x-ray diffraction (XRD) technique. Scanning electron microscopy (SEM) with energy dispersive x-ray analysis (EDS) was used to study microstructure and chemical composition. In addition, density, Vickers hardness properties, the change of resistance and dielectric properties with temperature above T c were investigated. It was found that, at 950°C-1000°C, high-purity YBCO ceramic could be obtained. Outside this temperature range, either impurity phases were present or melting occurred. SEM images showed that grain size, which ranged from 1.5-2.5 µm, and hardness were related to density and liquid phase present in the sample. Furthermore, the sintering temperature affected oxygen content which, in turn, determined the conductive or semi-conductive behavior observed by electrical property measurement.

  11. Design of a ceramic heat exchanger for high temperature applications using simulation techniques

    Energy Technology Data Exchange (ETDEWEB)

    Mello, Paulo Eduardo Batista de; Donato, Gustavo Henrique Bolognesi [Departamento de Engenharia Mecanica. Centro Universitario da FEI, Sao Bernardo do Campo, SP (Brazil)], e-mails: pmello@fei.edu.br, gdonato@fei.edu.br

    2010-07-01

    There is a potential demand for heat exchangers capable of supporting working temperatures well above 900 deg C. Many different studies in the literature consider these components as critical for the implementation of externally fired gas turbines (EFGT) and externally fired combined cycles (EFCC). It is common sense that ceramics are the only alternative for the construction of these heat exchangers, but most part of the literature about heat exchangers usually considers only metallic materials for its construction. Consequently, the design of ceramic heat exchangers is not trivial and represents an actual technical challenge. In addition, different heat transfer modes are present simultaneously and structural integrity considerations also become highly important due to the thermal stresses originated from high temperature gradients combined to the brittle fracture behavior of engineering ceramics. As a step in this direction, the present work presents the design of a ceramic heat exchanger using CFD and finite element structural simulations. The heat exchanger designed presents small dimensions in order to make it easier to construct a prototype and test it in the future. (author)

  12. Novel SICN Ceramics for Health Monitoring of High Temperature Systems

    National Research Council Canada - National Science Library

    Raj, Rishi

    2006-01-01

    The objective of this MEANS program was to develop new methodologies for quantifying the variability in the performance of high temperature systems by coupling basic concepts from materials science...

  13. Determination of temperature dependence of piezoelectric coefficients matrix of lead zirconate titanate ceramics by quasi-static and resonance method

    International Nuclear Information System (INIS)

    Li Fei; Xu Zhuo; Wei Xiaoyong; Yao Xi

    2009-01-01

    The piezoelectric coefficients (d 33 , -d 31 , d 15 , g 33 , -g 31 , g 15 ) of soft and hard lead zirconate titanate ceramics were measured by the quasi-static and resonance methods, at temperatures from 20 to 300 0 C. The results showed that the piezoelectric coefficients d 33 , -d 31 and d 15 obtained by these two methods increased with increasing temperature for both hard and soft PZT ceramics, while the piezoelectric coefficients g 33 , -g 31 and g 15 decreased with increasing temperature for both hard and soft PZT ceramics. In this paper, the observed results were also discussed in terms of intrinsic and extrinsic contributions to piezoelectric response.

  14. Test Standard Developed for Determining the Slow Crack Growth of Advanced Ceramics at Ambient Temperature

    Science.gov (United States)

    Choi, Sung R.; Salem, Jonathan A.

    1998-01-01

    The service life of structural ceramic components is often limited by the process of slow crack growth. Therefore, it is important to develop an appropriate testing methodology for accurately determining the slow crack growth design parameters necessary for component life prediction. In addition, an appropriate test methodology can be used to determine the influences of component processing variables and composition on the slow crack growth and strength behavior of newly developed materials, thus allowing the component process to be tailored and optimized to specific needs. At the NASA Lewis Research Center, work to develop a standard test method to determine the slow crack growth parameters of advanced ceramics was initiated by the authors in early 1994 in the C 28 (Advanced Ceramics) committee of the American Society for Testing and Materials (ASTM). After about 2 years of required balloting, the draft written by the authors was approved and established as a new ASTM test standard: ASTM C 1368-97, Standard Test Method for Determination of Slow Crack Growth Parameters of Advanced Ceramics by Constant Stress-Rate Flexural Testing at Ambient Temperature. Briefly, the test method uses constant stress-rate testing to determine strengths as a function of stress rate at ambient temperature. Strengths are measured in a routine manner at four or more stress rates by applying constant displacement or loading rates. The slow crack growth parameters required for design are then estimated from a relationship between strength and stress rate. This new standard will be published in the Annual Book of ASTM Standards, Vol. 15.01, in 1998. Currently, a companion draft ASTM standard for determination of the slow crack growth parameters of advanced ceramics at elevated temperatures is being prepared by the authors and will be presented to the committee by the middle of 1998. Consequently, Lewis will maintain an active leadership role in advanced ceramics standardization within ASTM

  15. Intrapulpal Temperature Increase During Er:YAG Laser-Aided Debonding of Ceramic Brackets.

    Science.gov (United States)

    Yilanci, Hilal; Yildirim, Zeynep Beyza; Ramoglu, Sabri Ilhan

    2017-04-01

    The purpose of this study was to evaluate the temperature changes in the pulp chamber while using a newly introduced application of Er:YAG laser to debond ceramic brackets in a study model with a pulpal circulation with and without thermocycled samples. An esthetic alternative to stainless steel brackets, ceramic brackets have been proposed. However, because of their low fracture resistance and high bond strengths, ceramic brackets can cause a problem when they are being removed using conventional techniques. Experimental Groups A and B were established for samples with or without thermocycling. The same 20 maxillary central incisor and 20 premolar teeth were used in both groups. Pulpal blood microcirculation was simulated using an apparatus described in a previous study. Monocrystalline brackets were bonded by using Transbond XT. In Group A, brackets were debonded using the Er:YAG laser (600 mJ, 2 Hz, long pulse, and no air or water spray) after being stored in distilled water for 24 h. In Group B, brackets were debonded using the same laser system as that used in Group A after being stored in distilled water for 24 h and then thermocycled for a total of 5000 cycles between 5°C and 55°C. The laser irradiation duration and intrapulpal temperature changes were measured. In Group B, the intrapulpal temperature increase of the central incisors was significantly higher than that of the premolar teeth. In the central incisor and premolar teeth groups, there were no statistically significant difference between Groups A and B (p > 0.05). A positive correlation was found between laser irradiation duration and temperature increase (p < 0.01). The use of Er:YAG laser is an effective method for debonding the monocrystalline ceramic brackets. This method can be used safely under the consideration of intrapulpal temperature changes.

  16. Processing and Characterization of Basalt Fiber Reinforced Ceramic Composites for High Temperature Applications Using Polymer Precursors

    Science.gov (United States)

    Cox, Sarah B.; Lui, Donovan; Gou, Jihua

    2014-01-01

    The development of high temperature structural composite materials has been very limited due to the high cost of the materials and the processing needed. Ceramics can take much higher temperatures, but they are difficult to produce and form in bulk volumes. Polymer Derived Ceramics (PDCs) begin as a polymer matrix, allowing a shape to be formed and cured and then to be pyrolized in order to obtain a ceramic with the associated thermal and mechanical properties. The two PDCs used in this development are polysiloxane and polycarbosilane. Polysiloxanes contain a silicon oxycarbide backbone when pyrolized up to 1000C. Polycarbosilane, an organosilicon polymer, contain a silicon-carbon backbone; around 1200C, beta-SiC begins to crystallize. The use of basalt in structural and high temperature applications has been under development for over 50 years, yet there has been little published research on the incorporation of basalt fibers as a reinforcement in composites. Basalt is a naturally occurring material found in volcanic rock. Continuous basalt fiber reinforced PDCs have been fabricated and tested for the applicability of this composite system as a high temperature structural composite material. Thermal and mechanical testing includes oxyacetylene torch testing and three point bend testing.

  17. Processing and Characterization of Basalt Fiber Reinforced Ceramic Composites for High Temperature Applications Using Polymer Precursors

    Science.gov (United States)

    Cox, Sarah B.; Lui, Donovan; Wang, Xin; Gou, Jihua

    2014-01-01

    The development of high temperature structural composite materials has been very limited due to the high cost of the materials and the processing needed. Ceramics can take much higher temperatures, but they are difficult to produce and form in bulk volumes. Polymer Derived Ceramics (PDCs) begin as a polymer matrix, allowing a shape to be formed and cured and then to be pyrolized in order to obtain a ceramic with the associated thermal and mechanical properties. The two PDCs used in this development are polysiloxane and polycarbosilane. Polysiloxanes contain a silicon oxycarbide backbone when pyrolized up to 1000 deg C. Polycarbosilane, an organosilicon polymer, contain a silicon-carbon backbone; around 1200 deg C, Beta-SiC begins to crystallize. The use of basalt in structural and high temperature applications has been under development for over 50 years, yet there has been little published research on the incorporation of basalt fibers as a reinforcement in composites. Basalt is a naturally occurring material found in volcanic rock. Continuous basalt fiber reinforced PDCs have been fabricated and tested for the applicability of this composite system as a high temperature structural composite material. Thermal and mechanical testing includes oxyacetylene torch testing and three point bend testing.

  18. Production technology of an oxygen ion conductive ceramic for high temperature fuel cells and high temperature water electrolysis

    International Nuclear Information System (INIS)

    Heimke, G.; Mayer, H.; Reckziegel, A.

    1981-11-01

    The subject of this research work was the development of a technology to produce ceramic bodies of stabilized zirconia for the application in high temperature fuel cells and high temperature water electrolysis. Such bodies sintered from Yttria-Ytterbia- and Yttria-doped zirconia with high density (>= 95% theoretical) and electrical conductivity (>= 0.1Ω -1 x cm -1 ), small grain size (approx. equal to 20-30 μm) and wall thickness (0,5 mm minimum) could be produced by conventional production methods (sintering of pressed mixed and ground calcined raw materials in production furnaces) at temperatures above 1700 0 C. Ceramics of almost theoretical density and extremely fine grained structure ( 0 C by use of coprecipitated powders. These powders are very expensive. Therefore their use for a mass production is not yet efficient. In consideration of some other facts it should be possible to produce suitable ceramic bodies with small wall thickness as cheap mass products by useful methods. (orig.) [de

  19. Observation of room temperature saturated ferroelectric polarization in Dy substituted BiFeO3 ceramics

    KAUST Repository

    Zhang, Shuxia

    2012-04-06

    High quality Bi1− x Dy x FeO3 (0 ≤ x ≤ 0.15) ceramics have been fabricated by sintering Dy-doped BiFeO3 (BFO) precursor powders at a low temperature of 780 °C. The magnetic properties of BFO were improved by the introduction of Dy on the Bi-site. More importantly, well saturated ferroelectric hysteresis loops and polarization switching currents have been observed at room temperature. A large remnant polarization (2P r) value of 62 μC/cm2 is achieved, which is the highest value reported so far for rare-earth-doped BFO ceramics. Moreover, mechanisms for improved multiferroic properties depending on chemical doping-caused structure evolutions have also been discussed.

  20. Predicting the Reliability of Ceramics Under Transient Loads and Temperatures With CARES/Life

    Science.gov (United States)

    Nemeth, Noel N.; Jadaan, Osama M.; Palfi, Tamas; Baker, Eric H.

    2003-01-01

    A methodology is shown for predicting the time-dependent reliability of ceramic components against catastrophic rupture when subjected to transient thermomechanical loads (including cyclic loads). The methodology takes into account the changes in material response that can occur with temperature or time (i.e., changing fatigue and Weibull parameters with temperature or time). This capability has been added to the NASA CARES/Life (Ceramic Analysis and Reliability Evaluation of Structures/Life) code. The code has been modified to have the ability to interface with commercially available finite element analysis (FEA) codes executed for transient load histories. Examples are provided to demonstrate the features of the methodology as implemented in the CARES/Life program.

  1. Preparation and Characteristics of Porous Ceramics by a foaming Technology at Low Temperature

    Science.gov (United States)

    Zhang, H. Q.; Wang, S. P.; Wen, J.; Wu, N.; Xu, S. H.

    2017-12-01

    Recycling and converting coal gangue and red mud into porous ceramics with good performance is a feasible disposal route. In this present work, porous foam ceramics was prepared using coal gangue and red mud as main raw materials at low sintering temperature, The amount of coal gangue and red mud were up to 70 wt%. To regulate the forming and sintering performance of the product, quartz sands and clay material were added to the formula. The green body was formed by a foaming technology using aluminum powders as foaming agents at room temperature. After foamed, the specimens were dried at 60-80 °C, and then calcined at 1060°C. Effects of concentration of NaOH and amount of aluminum powders on the phase, mechanical properties and microstructure were investigated here. Such study is expected to provide a new utilization route of the coal gangue and red mud, and brings both intensive environmental and economic benefits.

  2. Monitoring of temperature profiles and surface morphologies during laser sintering of alumina ceramics

    Directory of Open Access Journals (Sweden)

    Bin Qian

    2014-06-01

    Full Text Available Additive manufacturing of alumina by laser is a delicate process and small changes of processing parameters might cause less controlled and understood consequences. The real-time monitoring of temperature profiles, spectrum profiles and surface morphologies were evaluated in off-axial set-up for controlling the laser sintering of alumina ceramics. The real-time spectrometer and pyrometer were used for rapid monitoring of the thermal stability during the laser sintering process. An active illumination imaging system successfully recorded the high temperature melt pool and surrounding area simultaneously. The captured images also showed how the defects form and progress during the laser sintering process. All of these real-time monitoring methods have shown a great potential for on-line quality control during laser sintering of ceramics.

  3. ENVIRONMENTAL AND SUSTAINABLE TECHNOLOGY EVALUATION: BIOMASS CO-FIRING IN INDUSTRIAL BOILERS--UNIVERSITY OF IOWA

    Science.gov (United States)

    The U.S. EPA operates the Environmental and Sustainable Technology Evaluation (ESTE) program to facilitate the deployment of innovative technologies through performance verification and information dissemination. This ESTE project involved evaluation of co-firing common woody bio...

  4. Ash transformation in suspension fired boilers co-firing coal and straw

    DEFF Research Database (Denmark)

    Zheng, Yuanjing; Jensen, Peter Arendt; Jensen, Anker Degn

    of flue gas cleaning equipment. This survey includes discussions on the inorganic constituents transformation during straw and coal combustion, alkali-ash and alkali sulfur reactions, a survey of power plant and test rig co-firing experiments, a discussion of equilibrium calculations, a discussion......In this literature report is provided a status for the present knowledge level on ash properties when co-firing coal and biomass. The fly ash formed in boilers using co-firing of coal and straw do have a large influence on ash deposit formation, boiler corrosion, fly ash utilization and operation...... of alkali getter experiments and a discussion of modeling of alkali reaction with kaolin. Presently there is still a need for a better understanding of especially the reaction of potassium with coal ash, thereby making better predictions of co-firing ash properties....

  5. Precursors-Derived Ceramic Membranes for High-Temperature Separation of Hydrogen

    OpenAIRE

    Yuji, Iwamoto

    2007-01-01

    This review describes recent progress in the development of hydrogen-permselective ceramic membranes derived from organometallic precursors. Microstructure and gas transport property of microporous amorphous silica-based membranes are briefly described. Then, high-temperature hydrogen permselectivity, hydrothermal stability as well as hydrogen/steam selectivity of the amorphous silica-based membranes are discussed from a viewpoint of application to membrane reactors for conversion enhancement...

  6. Creep of crystals: High-temperature deformation processes in metals, ceramics and minerals

    Science.gov (United States)

    Poirier, J. P.

    An introductory text describing high-temperature deformation processes in metals, ceramics, and minerals is presented. Among the specific topics discussed are: the mechanical aspects of crystal deformation; lattice defects; and phenomenological and thermodynamical analysis of quasi-steady-state creep. Consideration is also given to: dislocation creep models; the effect of hydrostatic pressure on deformation; creep polygonization; and dynamic recrystallization. The status of experimental techniques for the study of transformation plasticity in crystals is also discussed.

  7. A new high temperature resistant glass–ceramic coating for gas ...

    Indian Academy of Sciences (India)

    Unknown

    Abstract. A new high temperature and abrasion resistant glass–ceramic coating system (based on MgO–. Al2O3–TiO2 and ZnO–Al2O3–SiO2 based glass systems) for gas turbine engine components has been developed. Thermal shock resistance, adherence at 90°-bend test and static oxidation resistance at the required ...

  8. Negative thermal expansion of lithium aluminosilicate ceramics at cryogenic temperatures

    International Nuclear Information System (INIS)

    Garcia-Moreno, Olga; Fernandez, Adolfo; Khainakov, Sergei; Torrecillas, Ramon

    2010-01-01

    Five lithium aluminosilicate compositions of the LAS system have been synthesized and sintered. The coefficient of thermal expansion of the sintered samples has been studied down to cryogenic conditions. The data presented here under cryogenic conditions will be of value in the future design of new composite materials with very low thermal expansion values. The variation in thermal expansion properties with composition and sintering temperature was studied and is discussed in relation to composition and crystal structure.

  9. High-temperature thermoelectric properties of La-doped BaSnO3 ceramics

    International Nuclear Information System (INIS)

    Yasukawa, Masahiro; Kono, Toshio; Ueda, Kazushige; Yanagi, Hiroshi; Hosono, Hideo

    2010-01-01

    To elucidate the thermoelectric properties at high temperatures, perovskite-type La-doped BaSnO 3 ceramics were fabricated by a polymerized complex (PC) method and subsequent spark plasma sintering (SPS) technique. Fine powders of Ba 1-x La x SnO 3 (x = 0.00-0.07) were prepared by the PC method using citrate complexes, and SPS treatment converted the powders into dense ceramics with relative densities of 93-97%. The La content dependence of the lattice parameter suggested that the solubility of La for Ba sites was approximately x = 0.03. The temperature dependence of the electrical conductivity σ and Seebeck coefficient S showed that each La-doped ceramic was an n-type degenerate semiconductor in the measured temperature range of 373-1073 K. The La content dependence of the S values indicated that the electron carrier concentration increased successively up to x = 0.03, which was the solubility limit of the La atoms. The thermoelectric power factors S 2 σ increased drastically with La doping, and reached a maximum for x = 0.01 with values of 0.8 x 10 -4 W m -1 K -2 at 373 K to 2.8 x 10 -4 W m -1 K -2 at 1073 K.

  10. Survey report on high temperature irradiation experiment programs for new ceramic materials in the HTTR (High Temperature Engineering Test Reactor). 2

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    1999-02-01

    A survey research on status of research activities on new ceramic materials in Japan was carried out under contract between Japan Atomic Energy Research Institute and Atomic Energy Society of Japan. The purpose of the survey is to provide information to prioritize prospective experiments and tests in the HTTR. The HTTR as a high temperature gas cooled reactor has a unique and superior capability to irradiate large-volumed specimen at high temperature up to approximately 800degC. The survey was focused on mainly the activities of functional ceramics and heat resisting ceramics as a kind of structural ceramics. As the result, the report recommends that the irradiation experiment of functional ceramics is feasible to date. (K. Itami)

  11. Oxide glass to high temperature ceramic superconductors - a novel route

    International Nuclear Information System (INIS)

    Chaudhuri, B.K.; Som, K.K.

    1992-01-01

    Recently it has been discovered that many of transition metal oxide (TMO) glasses like Bi-Sr-Ca-Cu-O, Y-Ba-Cu-O, Bi-Pb-Sr-Ca-Cu-O etc. can be directly converted to the corresponding high temperature superconducting phases by properly annealing the respective glasses. In this review recent developements in this field are summarised. The structural, electrical, dielectrical, magnetic, optical, and other properties of these new type of (TMO) glass systems have been elucidated comparing them with the corresponding results of already known (TMO) glasses which do not become superconductors on annealing above their glass transition temperatures (T g ). The electrical properties of this novel glass system have been analysed with reference to the various existing theoretical models based on polaron hopping conduction mechanism. The electrical, magnetic, and other properties of the respective superconductors obtained from their corresponding glass phases by annealing above (T g ) and the possibility of drawing wires, ribbons etc. from these glass matrices and then converting them to their high T c superconducting phases have also been discussed. (author). 107 refs., 32 figs., 5 tabs

  12. AlN-Based Ceramic Patch Antenna-Type Wireless Passive High-Temperature Sensor

    Directory of Open Access Journals (Sweden)

    Dan Yan

    2017-10-01

    Full Text Available An aluminum nitride (AlN based patch antenna-type high-temperature wireless passive sensor is reported to operate as both a sensor and an antenna, which integrates in situ measurement/sensing with remote wireless communication at the same time. The sensor is small, easy to manufacture, highly sensitive and has a high operating temperature; it can be used in high-temperature, chemically corrosive and other harsh environments. The sensing mechanism of the sensor, the dielectric constant of the AlN ceramic substrate, increases with rising temperature, which reduces the resonant frequency of the sensor. Thus, the temperature can be measured by detecting changes in the sensor’s resonant frequency. High-Frequency Simulation Structure (HFSS software is used to determine the structure and size of the sensor, which is then fabricated using thick-film technology. The substrate of the sensor is AlN ceramic due to its outstanding thermal resistance at high temperature; and its conductors (the radiation patch and the ground under the substrate are silver-palladium alloy sintered form silver–palladium paste. A vector network analyzer reveals that the sensor’s operating range extends to 700 °C. Furthermore, its resonant frequency decreases from 2.20 GHz to 2.13 GHz with increasing temperature from room temperature (25 °C to 700 °C, with an absolute sensitivity of 104.77 KHz/°C. Our work verifies the feasibility of measuring high temperatures using AlN-based patch antenna wireless passive temperature sensors, and provides a new material and temperature sensitive structure for high-temperature measurement in harsh environments.

  13. Measurements of dioxin emissions during co-firing in a fluidised bed

    Energy Technology Data Exchange (ETDEWEB)

    I. Gulyurtlu; A.T. Crujeira; P. Abelha; I. Cabrita [INETI, Lisbon (Portugal). Departamento de Engenharia Energetica e Controle Ambiental

    2007-09-15

    The emissions of dioxins could be considerable when fuels with high chlorine content are used, particularly in fluidised beds due to constraints to use temperatures in the range 800-900{sup o}C for other considerations. However, mixing of fuels with different characteristics may lead to a reduction in dioxin emissions. Studies are currently being undertaken at the above-mentioned department in mixing fuels of varying chlorine and sulphur contents to monitor the emissions of dioxins both in the gas and solid phases. Furthermore, the influence of certain elements like Cu in the ash in the emissions of dioxins is also studied to verify the catalytic effect. The INETI pilot-scale test facility is used for the combustion work. Two different coals, namely Colombian and Polish, are used as the base fuel. The supplementary fuels for co-firing include MBM and straw pellets. The combustion temperature is maintained at about 800-830{sup o}C range without any limestone addition. The residence time of over 2 s is respected. Results obtained by far suggest that the presence of sulphur in both fuels have a very strong effect on the eventual emissions of dioxins and the synergy regarding to reduce the dioxins below the levels permitted is possible by mixing fuels based on their characteristics. The paper reports the results obtained and evaluates the effect of fuel nature and operating conditions on the emissions of dioxins. 34 refs., 8 figs., 12 tabs.

  14. High temperature properties of manganese modified CaBi 4Ti 4O 15 ferroelectric ceramics

    Science.gov (United States)

    Zhang, Shujun; Kim, Namchul; Shrout, Thomas R.; Kimura, Masahiko; Ando, Akira

    2006-10-01

    The dielectric, piezoelectric and electromechanical properties of manganese modified CaBi 4Ti 4O 15 (CBT) bismuth layer-structured ferroelectric ceramics were determined in the range of room temperature to ˜800 ∘C. The room temperature dielectric permittivity and dielectric loss were found to be 148 and 0.2%, respectively. The piezoelectric coefficients, d33 and d15, were 14 pC/N and 9 pC/N, with electromechanical coupling factors k33'=8.4% and k15=5.5%. The mechanical quality factor Q (sliver extensional mode) was 4300 at room temperature, decreasing with increasing temperature. The remnant polarization and coercive field were found to be 5.2 μC/cm 2 and 88 kV/cm, respectively. The excellent piezoelectric, mechanical properties, together with its high Curie temperature (˜800 ∘C) and high electrical resistivity ( 1×107 Ω cm at 500 ∘C), demonstrated the potential of manganese modified CBT ceramics for ultra-high temperature sensing applications.

  15. A Harsh Environment-Oriented Wireless Passive Temperature Sensor Realized by LTCC Technology

    Directory of Open Access Journals (Sweden)

    Qiulin Tan

    2014-03-01

    Full Text Available To meet measurement needs in harsh environments, such as high temperature and rotating applications, a wireless passive Low Temperature Co-fired Ceramics (LTCC temperature sensor based on ferroelectric dielectric material is presented in this paper. As a LC circuit which consists of electrically connected temperature sensitive capacitor and invariable planar spiral inductor, the sensor has its resonant frequency shift with the variation in temperature. Within near-filed coupling distance, the variation in resonant frequency of the sensor can be detected contactlessly by extracting the impedance parameters of an external antenna. Ferroelectric ceramic, which has temperature sensitive permittivity, is used as the dielectric. The fabrication process of the sensor, which differs from conventional LTCC technology, is described in detail. The sensor is tested three times from room temperature to 700 °C, and considerable repeatability and sensitivity are shown, thus the feasibility of high performance wireless passive temperature sensor realized by LTCC technology is demonstrated.

  16. A harsh environment-oriented wireless passive temperature sensor realized by LTCC technology.

    Science.gov (United States)

    Tan, Qiulin; Luo, Tao; Xiong, Jijun; Kang, Hao; Ji, Xiaxia; Zhang, Yang; Yang, Mingliang; Wang, Xiaolong; Xue, Chenyang; Liu, Jun; Zhang, Wendong

    2014-03-03

    To meet measurement needs in harsh environments, such as high temperature and rotating applications, a wireless passive Low Temperature Co-fired Ceramics (LTCC) temperature sensor based on ferroelectric dielectric material is presented in this paper. As a LC circuit which consists of electrically connected temperature sensitive capacitor and invariable planar spiral inductor, the sensor has its resonant frequency shift with the variation in temperature. Within near-filed coupling distance, the variation in resonant frequency of the sensor can be detected contactlessly by extracting the impedance parameters of an external antenna. Ferroelectric ceramic, which has temperature sensitive permittivity, is used as the dielectric. The fabrication process of the sensor, which differs from conventional LTCC technology, is described in detail. The sensor is tested three times from room temperature to 700 °C, and considerable repeatability and sensitivity are shown, thus the feasibility of high performance wireless passive temperature sensor realized by LTCC technology is demonstrated.

  17. Effects of pressure and temperature on pore structure of ceramic synthesized from rice husk: A small angle neutron scattering investigation

    International Nuclear Information System (INIS)

    Raut Dessai, R.; Desa, J.A.E.; Sen, D.; Mazumder, S.

    2013-01-01

    Highlights: ► A porous ceramic has been prepared from silica obtained from rice husk. ► The ceramic has a hierarchical pore structure from micrometric to nano-metric. ► Small Angle Neutron Scattering data indicate nano-pore connectivity to micro-pores. ► Pore morphology can be tuned by compaction pressure and sintering temperature. -- Abstract: Ceramic powder has been synthesized from rice husk as the source of silica. In order to probe the evolution of its hierarchical mesoscopic and microscopic porous structure, the ceramic powder was compacted at different pressures and was sintered at different temperatures. A glassy ceramic to crystalline transition under thermal treatment (up to 1000 °C) was revealed by X-ray diffraction. Existence of pores in two widely separated length scales was indicated by small angle neutron scattering with the smaller ones having mass fractal arrangement. Although no significant change in small pore structure under thermal effect was indicated, a significant modification of the same has been revealed by small angle neutron scattering at different compaction pressures. Connectivity between the pores was ascertained from scattering experiments on the ceramic compact impregnated with heavy water. Scanning electron microscopy shows the microstructure to undergo appreciable coalescence of micrometric ceramic particles for sintering temperature and pressure changes

  18. Hard-Wired Dopant Networks and the Prediction of High Transition Temperatures in Ceramic Superconductors

    International Nuclear Information System (INIS)

    Phillips, J.C.

    2010-01-01

    The review multiple successes of the discrete hard-wired dopant network model ZZIP, and comment on the equally numerous failures of continuum models, in describing and predicting the properties of ceramic superconductors. The prediction of transition temperatures can be regarded in several ways, either as an exacting test of theory, or as a tool for identifying theoretical rules for defining new homology models. Popular first principle methods for predicting transition temperatures in conventional crystalline superconductors have failed for cuprate HTSC, as have parameterized models based on CuO2 planes (with or without apical oxygen). Following a path suggested by Bayesian probability, it was found that the glassy, self-organized dopant network percolative model is so successful that it defines a new homology class appropriate to ceramic superconductors. The reasons for this success in an exponentially complex (non-polynomial complete, NPC) problem are discussed, and a critical comparison is made with previous polynomial (PC) theories. The predictions are successful for the superfamily of all ceramics, including new non-cuprates based on FeAs in place of CuO2.

  19. Mapping grain boundary heterogeneity at the nanoscale in a positive temperature coefficient of resistivity ceramic

    Directory of Open Access Journals (Sweden)

    Kristina M. Holsgrove

    2017-06-01

    Full Text Available Despite being of wide commercial use in devices, the orders of magnitude increase in resistance that can be seen in some semiconducting BaTiO3-based ceramics, on heating through the Curie temperature (TC, is far from well understood. Current understanding of the behavior hinges on the role of grain boundary resistance that can be modified by polarization discontinuities which develop in the ferroelectric state. However, direct nanoscale resistance mapping to verify this model has rarely been attempted, and the potential approach to engineer polarization states at the grain boundaries, that could lead to optimized positive temperature coefficient (PTC behavior, is strongly underdeveloped. Here we present direct visualization and nanoscale mapping in a commercially optimized BaTiO3–PbTiO3–CaTiO3 PTC ceramic using Kelvin probe force microscopy, which shows that, even in the low resistance ferroelectric state, the potential drop at grain boundaries is significantly greater than in grain interiors. Aberration-corrected scanning transmission electron microscopy and electron energy loss spectroscopy reveal new evidence of Pb-rich grain boundaries symptomatic of a higher net polarization normal to the grain boundaries compared to the purer grain interiors. These results validate the critical link between optimized PTC performance and higher local polarization at grain boundaries in this specific ceramic system and suggest a novel route towards engineering devices where an interface layer of higher spontaneous polarization could lead to enhanced PTC functionality.

  20. [The effect of sintering temperature on the physical and mechanical properties of dental zirconia toughened ceramic].

    Science.gov (United States)

    Zhang, Bin; Chen, Ji-hua; Sun, Lian-jun

    2003-07-01

    To investigate the effects of sintering temperature on the physical and mechanical properties of dental zirconia toughened ceramic (ZTC). 3 mol% yttria-stabilized zirconia compacts were prepared by dry press method and then sintered at 1,490 degrees C, 1,530 degrees C, 1,570 degrees C and 1,610 degrees C respectively. The physical properties and bending strength were then measured. The result of the study indicated along with the rise of sintering temperature density and shrinkage of ZTC increased, but the pore structure decreased. It also showed the peak of bending strength was in 1,570 degrees C. In terms of sintering temperature and bending strength among the selected temperature, the best sintering temperature of 3 mol% yttria-stabilized zirconia should be about 1,570 degrees C.

  1. Ceramic stabilization of hazardous wastes: a high performance room temperature process

    International Nuclear Information System (INIS)

    Maloney, M.D.

    1996-01-01

    ANL has developed a room-temperature process for converting hazardous materials to a ceramic structure. It is similar to vitrification but is achieved at low cost, similar to conventional cement stabilization. The waste constituents are both chemically stabilized and physically encapsulated, producing very low leaching levels and the potential for delisting. The process, which is pH-insensitive, is ideal for inorganic sludges and liquids, as well as mixed chemical-radioactive wastes, but can also handle significant percentages of salts and even halogenated organics. High waste loadings are possible and densification occurs,so that volumes are only slightly increased and in some cases (eg, incinerator ash) are reduced. The ceramic product has strength and weathering properties far superior to cement products

  2. The temperature dependence of thermooptical properties of magnetooptical TAG ceramics doped with silicon and titanium

    Science.gov (United States)

    Starobor, Aleksey; Palashov, Oleg

    2018-04-01

    Thermal effects in terbium aluminum garnet (TAG) ceramics (thermal lens and thermally induced depolarization) doped with silicon and titanium were investigated in temperature range of 79-293К. Samples with low dopant concentrations shows decreasing of negative thermal effects with cooling to 79 K. However for most part of samples thermal depolarization starts increasing after initial decreasing with cooling. Apparently it is connected with defects in media. Best sample (0.4 at% of Si) as pure TAG shows monotonous decreasing of thermally induced depolarization and 3.5 times Verdet constant increasing with cooling to 79 K, that leads to 1.8-times advantage over common magnetooptical media - terbium gallium garnet. It allows to provide an isolation of 30 dB at a radiation power of more than 6 kW as estimated. However, the procedure for creating ceramics samples obviously needs improvement because of the large scatter in the quality of the samples.

  3. Application of high temperature ceramic superconductors (CSC) to commercial tokamak reactors

    International Nuclear Information System (INIS)

    Ehst, D.A.; Kim, S.; Gohar, Y.; Turner, L.; Smith, D.L.; Mattas, R.

    1987-10-01

    Ceramic superconductors operating near liquid nitrogen temperature may experience higher heating rates without losing stability, compared to conventional superconductors. This will permit cable design with less stabilizer, reducing fabrication costs for large fusion magnets. Magnet performance is studied for different operating current densities in the superconductor, and cost benefits to commercial tokamak reactors are estimated. It appears that 10 kA . cm -2 (at 77 K and ∼10 T) is a target current density which must be achieved in order for the ceramic superconductors to compete with conventional materials. At current densities around 50 kA . cm -2 most potential benefits have already been gained, as magnet structural steel begins to dominate the cost at this point. For a steady state reactor reductions of ∼7% are forecast for the overall capital cost of the power plant in the best case. An additional ∼3% cost saving is possible for pulsed tokamaks. 9 refs., 4 figs., 8 tabs

  4. Exchange of hydrogen isotopes in oxide ceramics at room temperature

    International Nuclear Information System (INIS)

    Suzuki, H.; Morita, K.; Soda, K.

    2001-01-01

    The decay curves of D and up-take curves of H on the exchange of D implanted into Li 2 TiO 3 for H in H 2 O vapor caused by exposure to normal-air at room temperature have been measured as a function of exposure time at different implantation concentrations by means of the elastic recoil detection technique. The re-emission curves of D retained and H up-taken in a specimen by isochronal annealing for 10 min have been also measured. It is found that the thermal re-emission of D and H takes place uniformly over the whole specimen due to local molecular recombination in the bulk and that the re-emission rates of H and D in the near-surface layers are slower than those in the deeper layers. It is also found that the decay of D caused by the D-H exchange takes place rapidly in the beginning and the retained amount of D attains at a constant level and the retained fraction of D are higher as the initial implantation concentrations of D are lower. The decay curves of D and the up-take curves of H have been analysed using the mass balance equations, in which the elementary processes are taken into account according to the exchange model of one way diffusion from the surface into the bulk. It is shown that the solution of the mass balance equations reproduces well the experimental data. The rate constants of the elementary processes determined are discussed. (orig.)

  5. Effect of biomass on burnouts of Turkish lignites during co-firing

    International Nuclear Information System (INIS)

    Haykiri-Acma, H.; Yaman, S.

    2009-01-01

    Co-firing of some low quality Turkish lignites with woody shells of sunflower seed was investigated via non-isothermal thermogravimetric analysis method. For this purpose, Yozgat-Sorgun, Erzurum-Askale, Tuncbilek, Gediz, and Afsin-Elbistan lignites were selected, and burnouts of these lignites were compared with those of their blends. Biomass was blended as much as 10 and 20 wt.% of the lignites, and heating was performed up to 900 deg. C at a heating rate of 40 deg. C/min under dry air flow of 40 mL/min. This study revealed that the same biomass species may have different influences on the burnout yields of the lignites. Burnouts of Erzurum-Askale lignite increased at any temperature with the increasing ratio of biomass in the blend, whereas burnout yields of other lignites decreased to some extent. Nevertheless, the blends of Turkish lignites with sunflower seed shell did not behave in very different way, and it can be concluded that they are compatible in terms of burnouts for co-combustion in a combustion system. Although the presence of biomass in the lignite blends caused to some decreases in the final burnouts, the carbon dioxide neutral nature of biomass should be taken into account, and co-combustion is preferable for waste-to-energy-management.

  6. Atmospheric fluidized-bed combustion (AFBC) co-firing of coal and hospital waste. Environmental Assessment

    Energy Technology Data Exchange (ETDEWEB)

    1993-02-01

    The proposed project involves co-firing of coal and medical waste (including infectious medical waste) in an atmospheric fluidized-bed combustor (AFBC) to safely dispose of medical waste and produce steam for hospital needs. Combustion at the design temperature and residence time (duration) in the AFBC has been proven to render infectious medical waste free of disease producing organisms. The project would be located at the Veterans Affairs (VA) Medical Center in Lebanon, Pennsylvania. The estimated cost of the proposed AFBC facility is nearly $4 million. It would be jointly funded by DOE, Veterans Affairs, and Donlee Technologies, Inc., of York, Pennsylvania, under a cooperative agreement between DOE and Donlee. Under the terms of this agreement, $3.708 million in cost-shared financial assistance would be jointly provided by DOE and the Veterans Affairs (50/50), with $278,000 provided by Donlee. The purposes of the proposed project are to: (1) provide the VA Medical Center and the Good Samaritan Hospital (GSH), also of Lebanon, Pennsylvania, with a solution for disposal of their medical waste; and (2) demonstrate that a new coal-burning technology can safely incinerate infectious medical waste, produce steam to meet hospital needs, and comply with environmental regulations.

  7. Corrosion Testing of Thermal Spray Coatings in a Biomass Co-Firing Power Plant

    Directory of Open Access Journals (Sweden)

    Maria Oksa

    2016-11-01

    Full Text Available Large-scale use of biomass and recycled fuel is increasing in energy production due to climate and energy targets. A 40% cut in greenhouse gas emission compared to 1990 levels and at least a 27% share of renewable energy consumption are set in EU Energy Strategy 2030. Burning fuels with high content of corrosive species such as chlorine and heavy metals causes deterioration of boiler components, shortened lifetime, limited availability of a plant and hence higher maintenance and investment costs and lower thermal and economic efficiency. Coatings can be applied to protect the critical boiler components against high temperature corrosion. In this study, five thermal spray coatings were tested in an actual biomass co-firing boiler for 1300 h with a measurement probe. The coatings were analyzed after the exposure by metallographic means and scanning electron microscope/energy-dispersive X-ray spectroscope (SEM/EDX. The deposits formed on the specimens were analyzed by X-ray fluorescence. At 550 °C, the coatings showed excellent corrosion performance compared to reference material ferritic steel T92. At 750 °C, tube material A263 together with NiCr and NiCrTi had the highest corrosion resistance. To conclude, thermal spray coatings can offer substantial corrosion protection in biomass and recycled fuel burning power plants.

  8. Influence of light curing unit and ceramic thickness on temperature rise during resin cement photo-activation.

    Science.gov (United States)

    Guiraldo, Ricardo Danil; Consani, Simonides; Mastrofrancisco, Sarina; Consani, Rafael Leonardo Xediek; Sinhoreti, Mario Alexandre Coelho; Correr-Sobrinho, Lourenço

    2008-11-01

    The aim of this study was to determine the effect of different ceramic thickness on heat generation during resin cement photo-activation by QTH (quartz-tungsten-halogen), LED (light emitting diode), and PAC (plasma arc-curing) LCUs (light curing units). The resin cement used was Rely X ARC (3M-ESPE), and the ceramic was IPS Empress Esthetic (Ivoclar-Vivadent), of which 0.7-, 1.4- and 2.0-mm thick disks, 0.8 mm in diameter were made. Temperature increase was recorded with a type-K thermocouple connected to a digital thermometer (Iopetherm 46). An acrylic resin base was built to guide the thermocouple and support the 1.0-mm thick dentin disk. A 0.1-mm thick black adhesive paper matrix with a perforation 6 mm in diameter was placed on the dentin to contain the resin cement and support the ceramic disks of different thicknesses. Three LCUs were used: QTH, LED and PAC. Nine groups were formed (n=10) according to the interaction: 3 ceramic thicknesses, 1 resin cement and 3 photo-activation methods. Temperature increase data were submitted to Tukey's test (5%). For all ceramic thicknesses, a statistically significant difference in temperature increase was observed among the LCUs, with the highest mean value for the QTH LCU (p0.05). The interaction of higher energy density with smaller ceramic thickness showed higher temperature increase values.

  9. Ultralow temperature terahertz magnetic thermodynamics of perovskite-like SmFeO3 ceramic

    Science.gov (United States)

    Fu, Xiaojian; Zeng, Xinxi; Wang, Dongyang; Chi Zhang, Hao; Han, Jiaguang; Jun Cui, Tie

    2015-01-01

    The terahertz magnetic properties of perovskite-like SmFeO3 ceramic are investigated over a broad temperature range, especially at ultralow temperatures, using terahertz time-domain spectroscopy. It is shown that both resonant frequencies of quasi-ferromagnetic and quasi-antiferromagnetic modes have blue shifts with the decreasing temperature due to the enhancement of effective magnetic field. The temperature-dependent magnetic anisotropy constants are further estimated using the resonant frequencies, under the approximation of omitting the contribution of Sm3+ magnetic moments to the effective field. Specially, the effective anisotropy constants in the ca and cb planes at 3 K are 6.63 × 105 erg/g and 8.48 × 105 erg/g, respectively. This thoroughly reveals the terahertz magnetic thermodynamics of orthoferrites and will be beneficial to the application in terahertz magnetism. PMID:26424488

  10. Ultralow temperature terahertz magnetic thermodynamics of perovskite-like SmFeO3 ceramic.

    Science.gov (United States)

    Fu, Xiaojian; Zeng, Xinxi; Wang, Dongyang; Chi Zhang, Hao; Han, Jiaguang; Jun Cui, Tie

    2015-10-01

    The terahertz magnetic properties of perovskite-like SmFeO3 ceramic are investigated over a broad temperature range, especially at ultralow temperatures, using terahertz time-domain spectroscopy. It is shown that both resonant frequencies of quasi-ferromagnetic and quasi-antiferromagnetic modes have blue shifts with the decreasing temperature due to the enhancement of effective magnetic field. The temperature-dependent magnetic anisotropy constants are further estimated using the resonant frequencies, under the approximation of omitting the contribution of Sm(3+) magnetic moments to the effective field. Specially, the effective anisotropy constants in the ca and cb planes at 3 K are 6.63 × 10(5) erg/g and 8.48 × 10(5) erg/g, respectively. This thoroughly reveals the terahertz magnetic thermodynamics of orthoferrites and will be beneficial to the application in terahertz magnetism.

  11. Temperature Dependence of Piezoelectric Properties of Grain-Oriented CaBi4Ti4O15 Ceramics

    Science.gov (United States)

    Ogawa, Hirozumi; Kimura, Masahiko; Ando, Akira; Sakabe, Yukio

    2001-09-01

    Piezoelectric properties of grain-oriented bismuth layer structured compound CaBi4Ti4O15 ceramics and their temperature dependencies were studied. The grain-oriented CaBi4Ti4O15 ceramics were fabricated by the templated grain growth method. The highly preferentially (00l) oriented CaBi4Ti4O15 ceramics were obtained and their Lotgering (00l) orientation degree was almost 100%. The electromechanical coupling coefficient of the longitudinal vibration mode (k33) was approximately three times as large as that of the nonoriented specimen, and the temperature coefficient of resonant frequency (|fr-TC|) was the same as that of the nonoriented specimen. The 24 vibration mode is separated from the 15 vibration mode in the thickness shear vibration of the grain-oriented ceramics. The electromechanical coupling coefficient k15 of the grain-oriented specimen was twice as large as k15 of the nonoriented ceramics, while, k24 was one-third that of k15 of the nonoriented specimen. The |fr-TC| of the 15 vibration mode of the grain-oriented specimen was half that of the 15 vibration mode in the nonoriented ceramics, and that of the 24 vibration mode of the oriented specimen was much larger than that of the 15 vibration mode in the nonoriented ceramics.

  12. Design and preliminary analysis of in-vessel core catcher made of high-temperature ceramics material in PWR

    International Nuclear Information System (INIS)

    Xu Hong; Ma Li; Wang Junrong; Zhou Zhiwei

    2011-01-01

    In order to protect the interior wall of pressure vessel from melting, as an additional way to external reactor vessel cooling (ERVC), a kind of in-vessel core catcher (IVCC) made of high-temperature ceramics material was designed. Through the high-temperature and thermal-resistance characteristic of IVCC, the distributing of heat flux was optimized. The results show that the downward average heat flux from melt in ceramic layer reduces obviously and the interior wall of pressure vessel doesn't melt, keeping its integrity perfectly. Increasing of upward heat flux from metallic layer makes the upper plenum structure's temperature ascend, but the temperature doesn't exceed its melting point. In conclusion, the results indicate the potential feasibility of IVCC made of high-temperature ceramics material. (authors)

  13. Gas Separation Properties of Polyimide Thin Films on Ceramic Supports for High Temperature Applications.

    Science.gov (United States)

    Escorihuela, Sara; Tena, Alberto; Shishatskiy, Sergey; Escolástico, Sonia; Brinkmann, Torsten; Serra, Jose Manuel; Abetz, Volker

    2018-03-07

    Novel selective ceramic-supported thin polyimide films produced in a single dip coating step are proposed for membrane applications at elevated temperatures. Layers of the polyimides P84 ® , Matrimid 5218 ® , and 6FDA-6FpDA were successfully deposited onto porous alumina supports. In order to tackle the poor compatibility between ceramic support and polymer, and to get defect-free thin films, the effect of the viscosity of the polymer solution was studied, giving the entanglement concentration (C*) for each polymer. The C* values were 3.09 wt. % for the 6FDA-6FpDA, 3.52 wt. % for Matrimid ® , and 4.30 wt. % for P84 ® . A minimum polymer solution concentration necessary for defect-free film formation was found for each polymer, with the inverse order to the intrinsic viscosities (P84 ® ≥ Matrimid ® > 6FDA-6FpDA). The effect of the temperature on the permeance of prepared membranes was studied for H₂, CH₄, N₂, O₂, and CO₂. As expected, activation energy of permeance for hydrogen was higher than for CO₂, resulting in H₂/CO₂ selectivity increase with temperature. More densely packed polymers lead to materials that are more selective at elevated temperatures.

  14. Gas Separation Properties of Polyimide Thin Films on Ceramic Supports for High Temperature Applications

    Directory of Open Access Journals (Sweden)

    Sara Escorihuela

    2018-03-01

    Full Text Available Novel selective ceramic-supported thin polyimide films produced in a single dip coating step are proposed for membrane applications at elevated temperatures. Layers of the polyimides P84®, Matrimid 5218®, and 6FDA-6FpDA were successfully deposited onto porous alumina supports. In order to tackle the poor compatibility between ceramic support and polymer, and to get defect-free thin films, the effect of the viscosity of the polymer solution was studied, giving the entanglement concentration (C* for each polymer. The C* values were 3.09 wt. % for the 6FDA-6FpDA, 3.52 wt. % for Matrimid®, and 4.30 wt. % for P84®. A minimum polymer solution concentration necessary for defect-free film formation was found for each polymer, with the inverse order to the intrinsic viscosities (P84® ≥ Matrimid® >> 6FDA-6FpDA. The effect of the temperature on the permeance of prepared membranes was studied for H2, CH4, N2, O2, and CO2. As expected, activation energy of permeance for hydrogen was higher than for CO2, resulting in H2/CO2 selectivity increase with temperature. More densely packed polymers lead to materials that are more selective at elevated temperatures.

  15. Design and manufacture of ultra-high temperature ceramics with oriented strengthening and toughening phases

    Science.gov (United States)

    Acosta, Manuel

    The Horizontal Dip-Spin Casting (HDSC) Process, a newly designed method for the fabrication of ceramic composites, affords alignment of a reinforcing high aspect ratio phase while attaining curvature in the specimen. In this process, highly loaded aqueous ceramic suspensions (>50 vol. %) are produced with a minimum amount of polymer (˜1-5 vol. %). During forming, cylindrical foam molds are dipped in the suspension and rotated uniaxially to produce the alignment of the reinforcing phase. Rheological studies using suspensions containing alumina powder and alumina powder/carbon-whiskers, the model material systems for the process design, revealed that suspensions containing Polyvinylpyrrolidone (PVP) as a viscosity modifier follow a yield-pseudoplastic flow behavior. Green bodies have been fabricated with C-whiskers content <30 vol. % and considerable alignment of the strengthening phase has been achieved. Monolithic alumina green bodies fabricated from suspensions containing 2.6 and 5.1 vol. % polymer carrier can be machined and sintered. The same principals of fabrication have been applied to ZrB2 ultrahigh-temperature ceramic composites (UHTCCs). ZrB2 green bodies were produced after careful selection of polymer, dispersant and mold material to demonstrate the applicability of HDSC to UHTCCs.

  16. Effects of High-Temperature-Pressure Polymerized Resin-Infiltrated Ceramic Networks on Oral Stem Cells.

    Directory of Open Access Journals (Sweden)

    Mathilde Tassin

    Full Text Available The development of CAD-CAM techniques called for new materials suited to this technique and offering a safe and sustainable clinical implementation. The infiltration of resin in a ceramic network under high pressure and high temperature defines a new class of hybrid materials, namely polymer infiltrated ceramics network (PICN, for this purpose which requires to be evaluated biologically. We used oral stem cells (gingival and pulpal as an in vitro experimental model.Four biomaterials were grinded, immersed in a culture medium and deposed on stem cells from dental pulp (DPSC and gingiva (GSC: Enamic (VITA®, Experimental Hybrid Material (EHM, EHM with initiator (EHMi and polymerized Z100™ composite material (3M®. After 7 days of incubation; viability, apoptosis, proliferation, cytoskeleton, inflammatory response and morphology were evaluated in vitro.Proliferation was insignificantly delayed by all the tested materials. Significant cytotoxicity was observed in presence of resin based composites (MTT assay, however no detectable apoptosis and some dead cells were detected like in PICN materials. Cell morphology, major cytoskeleton and extracellular matrix components were not altered. An intimate contact appeared between the materials and cells.The three new tested biomaterials did not exhibit adverse effects on oral stem cells in our experimental conditions and may be an interesting alternative to ceramics or composite based CAD-CAM blocks.

  17. The feasibility of co-firing biomass for electricity in Missouri

    International Nuclear Information System (INIS)

    Liu, Zuoming; Altman, Ira; Johnson, Thomas G.

    2014-01-01

    Bioenergy is one of the most significant energy resources with potential to serve as a partial replacement for fossil. As an agricultural state, Missouri has great potential to use biomass for energy production. In 2008, Missouri adopted a renewable portfolio standard (RPS) yet about 80% of its power supply still comes from coal. This paper describes a feasibility study of co-firing biomass in existing coal-powered plants in Missouri. Specifically, this study developed a linear programming model and simulated six scenarios to assess the economic feasibility and greenhouse gas impacts of co-firing biomass in existing qualified coal power plants in Missouri. The results of this study indicate that although co-firing can reduce the emissions of GHG and environmental pollutants, it is still not an economically feasible option for power generation without additional economic or policy incentives or regulations which could take environmental costs into account. Based on these results, strategies and policies to promote the utilization of biomass and to increase its competitiveness with fossil fuels are identified and discussed. - Highlights: • This paper reports on a study of the economic feasibility and environmental effects of co-firing biomass for electricity. • The feasibility of co-firing biomass varies by location depending on local availability of biomass and size of facility. • We apply a linear optimization model that generates economic and environmental indicators for each of several locations. • This paper will appeal to power generators, academic researchers and consultants interested in the feasibility of biopower

  18. Indentation Behavior and Mechanical Properties of Tungsten/Chromium co-Doped Bismuth Titanate Ceramics Sintered at Different Temperatures.

    Science.gov (United States)

    Xie, Shaoxiong; Xu, Jiageng; Chen, Yu; Tan, Zhi; Nie, Rui; Wang, Qingyuan; Zhu, Jianguo

    2018-03-27

    A sort of tungsten/chromium(W/Cr) co-doped bismuth titanate (BIT) ceramics (Bi₄Ti 2.95 W 0.05 O 12.05 + 0.2 wt % Cr₂O₃, abbreviate to BTWC) are ordinarily sintered between 1050 and 1150 °C, and the indentation behavior and mechanical properties of ceramics sintered at different temperatures have been investigated by both nanoindentation and microindentation technology. Firstly, more or less Bi₂Ti₂O₇ grains as the second phase were found in BTWC ceramics, and the grain size of ceramics increased with increase of sintering temperatures. A nanoindentation test for BTWC ceramics reveals that the testing hardness of ceramics decreased with increase of sintering temperatures, which could be explained by the Hall-Petch equation, and the true hardness could be calculated according to the pressure-state-response (PSR) model considering the indentation size effect, where the value of hardness depends on the magnitude of load. While, under the application of microsized Vickers, the sample sintered at a lower temperature (1050 °C) gained four linearly propagating cracks, however, they were observed to shorten in the sample sintered at a higher temperature (1125 °C). Moreover, both the crack deflection and the crack branching existed in the latter. The hardness and the fracture toughness of BTWC ceramics presented a contrary variational tendency with increase of sintering temperatures. A high sintering tends to get a lower hardness and a higher fracture toughness, which could be attributed to the easier plastic deformation and the stronger crack inhibition of coarse grains, respectively, as well as the toughening effect coming from the second phase.

  19. Polycyclic aromatic hydrocarbon (PAH) emission from co-firing of petrochemical sludge with coal in circulating fluidized bed incinerator

    Energy Technology Data Exchange (ETDEWEB)

    Zhu, G.; Zhao, C.S. [South East University, Nanjing (China). School of Energy & Environment

    2009-07-01

    Experimental tests of polycyclic aromatic hydrocarbon (PAH) emission characteristics from co-firing of petrochemical sludge with coal were conducted in it pilot-scale circulating fluidized bed (CFB) incinerator with the thermal input of 0.2 MW. Results showed that when the mass mixing ratio increases from 10 to 40%, PAH, especially lower molecular weight (LMW) PAH, emission increases substantially. As combustion temperature or excess air coefficient increases, PAH emission decreases at first and then increases. There is an optimum combustion temperature and excess air coefficient for inhibiting PAHs formulation. PAH emission declines significantly when the secondary air fraction is increased from 20 to 50%. The staged combustion technique of circulating fluidized beds may have the advantage of inhibiting the formation of PAHs, Some optimized operation parameters are recommended for incineration of petrochemical sludge with coal in a circulating fluidized bed incinerator.

  20. High-temperature Fabry-Perot-based strain sensor for ceramic barrier filters

    Science.gov (United States)

    Weinstein, Shmuel J.; Vuppala, Veerendra B.; Gunther, Michael F.; Wang, Anbo; Murphy, Kent A.; Claus, Richard O.

    1994-02-01

    We report results from a program to develop fiber-optic sensor-based instrumentation methods to allow the in-situ analysis of ceramic barrier filters. The sensor used was an extrinsic Fabry-Perot cavity created between the ends of two longitudinally aligned fibers. Filters instrumented with these fiber sensors were tested in a combustor simulator at the Westinghouse Science and Technology Center. These tests were performed using silica optical fibers capable of withstanding the high temperature and harsh chemical environment of the combustor. The single-ended approach of the reflective Fabry-Perot sensors is well suited for high thermal strain measurements. The results from several tests are presented.

  1. Low temperature synthesis & characterization of lead-free BCZT ceramics using molten salt method

    Science.gov (United States)

    Jai Shree, K.; Chandrakala, E.; Das, Dibakar

    2018-04-01

    Piezoelectric properties are greatly influenced by the synthesis route, microstructure, stoichiometry of the chemical composition, purity of the starting materials. In this study, molten salt method was used to prepare lead-free BCZT ceramics. Molten salt method is one of the simplestmethods to prepare chemically-purified, single phase powders in high yield often at lower temperatures and shorten reaction time. Calcination of the molten salt synthesized powders resulted in asingle-phase perovskite structure at 1000 °C which is ˜ 350 °C less than the conventional solid-sate reaction method. With increasing calcination temperature the average template size was increased (˜ 0.5-2 µm). Formation of well dispersive templates improves the sinterability at lower temperatures. Lead-free BCZT ceramics sintered at 1500 °C for 2 h resulted in homogenous and highly dense microstructure with ˜92% of the theoretical density and a grain size of ˜ 35 µm. This highly dense microstructure could enhance the piezoelectric properties of the system.

  2. Comparison of setting time and temperature hydration in mortar with substituent ceramic

    International Nuclear Information System (INIS)

    Rodrigues, R.A.; Alves, L.S.; Evangelista, A.C.J.; Almeida, V.C.

    2011-01-01

    The workability of mortar is determined mainly by the kinetics of hydration of the hydraulic binder, the process of gelation / hydration of this material in aqueous solutions is significantly influenced by the presence of additives. As a result, this work aims at studying changes in setting time and temperature of hydration of mortars with 10, 15 and 30% of Portland cement replaced by residues of porcelain and ceramic bricks. The influence of these residues in the cement hydration process was studied by testing takes time, temperature, hydration and X-ray diffraction. The results indicate that the mortar setting time not changed significantly since the temperature of hydration has a minor variation on what is preferred because it reduces the microcracks created in mortar during drying.(author)

  3. Comparison of Microleakage and Thickness of Resin Cement in Ceramic Inlays with Various Temperatures

    Science.gov (United States)

    Alaghemand, Homayoun; Abolghasemzadeh, Faezeh; Pakdel, Farzaneh; Judi Chelan, Reza

    2014-01-01

    Background and aims. Microleakage is still one of the major problems of composite-based restorations.This study compared the microleakage and thickness of resin cement in ceramic inlays with various temperatures. Materials and methods. Class V cavities were prepared on the buccal and lingual aspects of thirty human molars with occlusal margins in enamel and gingival margins in dentin (3 mm wide, 5 mm long and 2 mm deep). Laboratory-made inlays (LMI) were used for buccal cavities, and CAD/CAM inlays (CMI) were used for lingual cavities. All the cavities were divided into six groups (n=10): 1) LMI at -5°C; 2) LMI at 50°C; 3) LMI at room temperature (25°C); 4) CMI at -5°C; 5) CMI at 50°C; 6) CMI at room temperature (25°C). Inlays were bonded to cavities in a pulp pressure- and temperature-simulating device. After thermocycling and dye penetration, the teeth were divided into two mesiodistal halves. Amount of dye penetration and film thickness were measured under a stereomicroscope and analyzed with Kruskal-Wallis, Wilcoxon and Spearman's correlation tests ( = 0.05). Results. There were no statistically significant differences in leakage between different inlay temperatures (P > 0.05). The mean cement thickness in laboratory-made inlays (gingival margin, 83.7 ± 11 and occlusal margin, 84.7 ± 19) was greater than that in CAD/CAM inlays (gingival margin, 69 ± 16 and occlusal margin, 84.7 ± 16). No correlation was found be-tween cement thickness and microleakage either in enamel or dentin for any of the ceramic systems. Conclusion. Differences in inlay temperature had no effect on microleakage. CAD/CAM inlays had lower cement thickness than laboratory-made inlays, but this was not related to their microleakage. PMID:25024839

  4. Ash transformation in suspension fired boilers co-firing coal and straw

    DEFF Research Database (Denmark)

    Zheng, Yuanjing; Jensen, Peter Arendt; Jensen, Anker Degn

    The properties of the ash from co-firing of coal and straw have a large influence on boiler operation, flue gas cleaning equipment and appropriate utilization of the fly ash. A study on the fuel composition and local conditions influence on fly ash properties has been done by making entrained flow...... reactor experiments with co-firing of coal and straw, making mineral and alkali vapor laboratory reactor experiments and by developing a model of KCl reaction with kaolin. The results include correlations that can be used to estimate the speciation of potassium in the fly ash when co-firing straw...... and bituminous coal. The laboratory experiments indicated which mineral types and local conditions that provide the most efficient binding of potassium to species with a high melting point, and where a simultaneous release of chlorine as gaseous HCl takes place....

  5. Field test corrosion experiences when co-firing straw and coal: 10 year status within Elsam

    DEFF Research Database (Denmark)

    Frandsen, Rasmus Berg; Montgomery, Melanie; Larsen, Ole Hede

    2007-01-01

    In Denmark, straw is utilised for the generation of energy and district heating in power plants. Combustion of straw gives rise to high contents of potassium chloride and some sulphur dioxide in the flue gas. These compounds can lead to deposits with high content of potassium chloride and potassium...... sulphate on superheater tubes resulting in increased corrosion rates. From field experimental results this paper show, that by co-firing straw with coal, corrosion rates can be brought down to an acceptable level. This paper firstly deals with the results from a demonstration program co-firing coal...... and straw at the 150 MW pulverized coal fired boiler Studstrup unit 1. Two exposure series lasting 3000 hours each were performed for co-firing 10 and 20% of straw (% energy basis) with coal. Using built in test tubes in the hot end of the actual superheaters and air/water cooled corrosion probes...

  6. Energy Analysis of a Biomass Co-firing Based Pulverized Coal Power Generation System

    Directory of Open Access Journals (Sweden)

    Marc A. Rosen

    2012-03-01

    Full Text Available The results are reported of an energy analysis of a biomass/coal co-firing based power generation system, carried out to investigate the impacts of biomass co-firing on system performance. The power generation system is a typical pulverized coal-fired steam cycle unit, in which four biomass fuels (rice husk, pine sawdust, chicken litter, and refuse derived fuel and two coals (bituminous coal and lignite are considered. Key system performance parameters are evaluated for various fuel combinations and co-firing ratios, using a system model and numerical simulation. The results indicate that plant energy efficiency decreases with increase of biomass proportion in the fuel mixture, and that the extent of the decrease depends on specific properties of the coal and biomass types.

  7. BENEFIT COST FOR BIOMASS CO-FIRING IN ELECTRICITY GENERATION: CASE OF UTAH, U.S.

    Directory of Open Access Journals (Sweden)

    Man-Keun Kim

    2015-07-01

    Full Text Available Policy making regarding biomass co-firing is difficult. The article provides a benefit-cost analysis for decision makers to facilitate policy making process to implement efficient biomass co-firing policy. The additional cost is the sum of cost of the biomass procurement and biomass transportation. Co-benefits are sales of greenhouse gas emission credits and health benefit from reducing harmful air pollutants, especially particulate matter. The benefit-cost analysis is constructed for semi-arid U.S. region, Utah, where biomass supply is limited. Results show that biomass co-firing is not economically feasible in Utah but would be feasible when co-benefits are considered. Benefit-cost ratio is critically dependent upon biomass and carbon credit prices. The procedure to build the benefit-cost ratio can be applied for any region with other scenarios suggested in this study.

  8. Integrated LTCC pressure/flow/temperature multisensor for compressed air diagnostics.

    Science.gov (United States)

    Fournier, Yannick; Maeder, Thomas; Boutinard-Rouelle, Grégoire; Barras, Aurélie; Craquelin, Nicolas; Ryser, Peter

    2010-01-01

    We present a multisensor designed for industrial compressed air diagnostics and combining the measurement of pressure, flow, and temperature, integrated with the corresponding signal conditioning electronics in a single low-temperature co-fired ceramic (LTCC) package. The developed sensor may be soldered onto an integrated electro-fluidic platform by using standard surface mount device (SMD) technology, e.g., as a standard electronic component would be on a printed circuit board, obviating the need for both wires and tubes and thus paving the road towards low-cost integrated electro-fluidic systems. Several performance aspects of this device are presented and discussed, together with electronics design issues.

  9. Integrated LTCC Pressure/Flow/Temperature Multisensor for Compressed Air Diagnostics†

    Science.gov (United States)

    Fournier, Yannick; Maeder, Thomas; Boutinard-Rouelle, Grégoire; Barras, Aurélie; Craquelin, Nicolas; Ryser, Peter

    2010-01-01

    We present a multisensor designed for industrial compressed air diagnostics and combining the measurement of pressure, flow, and temperature, integrated with the corresponding signal conditioning electronics in a single low-temperature co-fired ceramic (LTCC) package. The developed sensor may be soldered onto an integrated electro-fluidic platform by using standard surface mount device (SMD) technology, e.g., as a standard electronic component would be on a printed circuit board, obviating the need for both wires and tubes and thus paving the road towards low-cost integrated electro-fluidic systems. Several performance aspects of this device are presented and discussed, together with electronics design issues. PMID:22163518

  10. Soft ceramics for high temperature lubrication: graphite-free lubricants for hot and warm forging of steel

    NARCIS (Netherlands)

    Gonzalez Rodriguez, P.

    2016-01-01

    The main research focus of this thesis is on the development of the next generation of solid lubricants for high temperature forming of steel. These lubricants are based on ceramic nanoparticles which are more resistant to temperature and oxidation than traditional lubricants. Nowadays, the most

  11. Rat inhalation test with particles from biomass combustion and biomass co-firing exhaust

    OpenAIRE

    Bellmann, B.; Creutzenberg, O.; Ernst, H.; Muhle, H.

    2009-01-01

    The health effects of 6 different fly ash samples from biomass combustion plants (bark, wood chips, waste wood, and straw), and co-firing plants (coal, co-firing of coal and sawdust) were investigated in a 28-day nose-only inhalation study with Wistar WU rats. Respirable fractions of carbon black (Printex 90) and of titanium dioxide (Bayertitan T) were used as reference materials for positive and negative controls. The exposure was done 6 hours per day, 5 days per week at an aerosol concentra...

  12. Single-source-precursor Synthesis and High-temperature Behavior of SiC Ceramics Containing Boron

    Science.gov (United States)

    Gui, Miaomiao; Fang, Yunhui; Yu, Zhaoju

    2014-12-01

    In this paper, a hyperbranched polyborocarbosilane (HPBCS) was prepared by a one-pot synthesis with Cl2Si(CH3)CH2Cl, Cl3SiCH2Cl and BCl3 as the starting materials. The obtained HPBCS was characterized by GPC, FT-IR and NMR, and was confirmed to have hyperbranched structures. The thermal property of the resulting HPBCS was investigated by TGA. The ceramic yield of the HPBCS is about 84% and that of the counterpart hyperbranched hydridopolycarbosilane is only 45%, indicating that the introduction of boron into the preceramic polymer significantly improved the ceramic yield. With the polymer-derived ceramic route, the final ceramics were annealed at 1800 °C in argon atmosphere for 2 h in order to characterize the microstructure and to evaluate the high-temperature behavior. The final ceramic microstructure was studied by XRD and SEM, indicating that the introduction of boron dramatically inhibits SiC crystallization. The boron-containing SiC ceramic shows excellent high-temperature behavior against decomposition and crystallization at 1800 °C.

  13. Comparison of Microleakage and Thickness of Resin Cement in Ceramic Inlays with Various Temperatures

    Directory of Open Access Journals (Sweden)

    Homayoun Alaghemand

    2014-03-01

    Full Text Available Background and aims. Microleakage is still one of the major problems of composite-based restorations. This study compared the microleakage and thickness of resin cement in ceramic inlays with various temperatures. Materials and methods. Class V cavities were prepared on the buccal and lingual aspects of thirty human molars with occlusal margins in enamel and gingival margins in dentin (3 mm wide, 5 mm long and 2 mm deep. Laboratory-made inlays (LMI were used for buccal cavities, and CAD/CAM inlays (CMI were used for lingual cavities. All the cavities were divided into six groups (n=10: 1 LMI at -5°C; 2 LMI at 50°C; 3 LMI at room temperature (25°C; 4 CMI at -5°C; 5 CMI at 50°C; 6 CMI at room temperature (25°C. Inlays were bonded to cavities in a pulp pressure- and temperaturesimulating device. After thermocycling and dye penetration, the teeth were divided into two mesiodistal halves. Amount of dye penetration and film thickness were measured under a stereomicroscope and analyzed with Kruskal-Wallis, Wilcoxon and Spearman's correlation tests ( = 0.05. Results. There were no statistically significant differences in leakage between different inlay temperatures (P > 0.05. The mean cement thickness in laboratory-made inlays (gingival margin, 83.7 ± 11 and occlusal margin, 84.7 ± 19 was greater than that in CAD/CAM inlays (gingival margin, 69 ± 16 and occlusal margin, 84.7 ± 16. No correlation was found between cement thickness and microleakage either in enamel or dentin for any of the ceramic systems. Conclusion. Differences in inlay temperature had no effect on microleakage. CAD/CAM inlays had lower cement thickness than laboratory-made inlays, but this was not related to their microleakage.

  14. Ceramic/Metal Composites with Positive Temperature Dependence of Thermal Conductivity

    International Nuclear Information System (INIS)

    Li Jianhui; Yu Qi; Sun Wei; Zhang Rui; Wang Ke; Li Jingfeng; Ichigozaki, Daisuke

    2013-01-01

    Most materials show decreasing thermal conductivity with increasing temperature, but an opposite temperature dependence of thermal conductivity is required for some industrial applications. The present work was conducted with a motivation to develop composite materials with a positive temperature dependence of thermal conductivity. ZrO 2 / stainless steel powders (304L) composite, with 3% stearic acid, was prepared by normal sintering under the protecting of Ar after mixing by mechanical ball milling technique. With the 304L content increasing from 10% to 20%, the thermal conductivity values increased. For all samples, the thermal conductivity in the temperature range of room temperature to 700 °C decreased with temperature below 300 °C, and then began to increase. The increasing thermal conductivity of the composites (within the high temperature range was attributed to the difference of the thermal conductivity and thermal expansion coefficient between ZrO 2 ceramic and 304L stainless steel powders. Two simple models were also used to estimate the thermal conductivity of the composites, which were in good agreement with the experiment results.

  15. Room-temperature saturated ferroelectric polarization in BiFeO3 ceramics synthesized by rapid liquid phase sintering

    International Nuclear Information System (INIS)

    Wang, Y.P.; Zhou, L.; Zhang, M.F.; Chen, X.Y.; Liu, J.-M.; Liu, Z.G.

    2004-01-01

    Single-phased ferroelectromagnet BiFeO 3 ceramics with high resistivity were synthesized by a rapid liquid phase sintering technique. Saturated ferroelectric hysteresis loops were observed at room temperature in the ceramics sintered at 880 deg. C for 450 s. The spontaneous polarization, remnant polarization, and the coercive field are 8.9 μC/cm 2 , 4.0 μC/cm 2 , and 39 kV/cm, respectively, under an applied field of 100 kV/cm. It is proposed that the formation of Fe 2+ and an oxygen deficiency leading to the higher leakage can be greatly suppressed by the very high heating rate, short sintering period, and liquid phase sintering technique. The latter was also found effective in increasing the density of the ceramics. The sintering technique developed in this work is expected to be useful in synthesizing other ceramics from multivalent or volatile starting materials

  16. Formation of Green compact structure of low-temperature ceramics with taking into account the thermal degradation of the binder

    Science.gov (United States)

    Tovpinets, A. O.; Leytsin, V. N.; Dmitrieva, M. A.; Ivonin, I. V.; Ponomarev, S. V.

    2017-12-01

    The solution of the tasks in the field of creating and processing materials for additive technologies requires the development of a single theory of materials for various applications and processes. A separate class of materials that are promising for use in additive technologies includes materials whose consolidation is ensured by the presence of low-melting components in the initial mixture which form a matrix at a temperature not exceeding the melting point, recrystallization or destruction of any of the responsible refractory components of the initial dispersion. The study of the contribution of the binder thermal destruction to the structure and phase composition of the initial compact of the future composite is essential for the development of modern technologies for the synthesis of low-temperature ceramics. This paper investigates the effect of the thermal destruction of a binder on the formation of a green compact of low-temperature ceramics and the structural-mechanical characteristics of sintered ceramics. The approach proposed in Ref. [1] for evaluating the structure and physical characteristics of sintered low-temperature ceramics is improved to clarify the structure of green compacts obtained after thermal destruction of the polymer binder, with taking into account the pores formed and the infusible residue. The obtained results enable a more accurate prediction of thermal stresses in the matrix of sintered ceramics and serve as a basis for optimization.

  17. Effect of Temperature and Pressure on the Thickness Mode Resonant Spectra of Piezoelectric Ceramic

    Science.gov (United States)

    Upadhye, Vaishali M.; Agashe, Sudhir D.

    2017-08-01

    Piezoelectric Lead ZirconateTitanate (PZT) ceramics based acoustic transducers are widely used in a multitude of applications as sensors and actuators. Different modeling techniques are used by transducer designers to test the original designs without building costly prototypes. The equivalent circuit of piezoelectric vibrator represented by Van Dykemodel is used to plot the resonant curve. Based on the application, piezoelectric materials in the acoustic transducers are subjected to a variety of environmental conditions. This results in the shift in the resonant frequency. This paper reports the effect of change in temperature and pressure on the thickness mode response of equivalent circuit of piezoelectric Lead ZirconateTitanate (PZT) ceramic. The ranges considered are suitable for under water applications. With varying conditions of temperature and pressure, the changes in resonant and anti-resonant frequencies of the piezoelectric material are noted. Using these practically obtained values, parameters of the model are computed and the shift in the resonance curve is observed for the conditions considered. The values of resonant and anti-resonant frequencies obtained from the model response match with those obtained experimentally for the given conditions. Other material constants required for building realistic Finite Element Analysis models can be computed using these practically obtained values of resonant and anti-resonant frequencies.

  18. Bright upconversion luminescence and increased Tc in CaBi2Ta2O9:Er high temperature piezoelectric ceramics

    Science.gov (United States)

    Peng, Dengfeng; Wang, Xusheng; Xu, Chaonan; Yao, Xi; Lin, Jian; Sun, Tiantuo

    2012-05-01

    Er3+ doped CaBi2Ta2O9 (CBT) bismuth layered-structure high temperature piezoelectric ceramics were synthesized by the traditional solid state method. The upconversion (UC) emission properties of Er3+ doped CBT ceramics were investigated as a function of Er3+ concentration and incident pump power. A bright green upconverted emission was obtained under excitation 980 nm at room temperature. The observed strong green and weak red emission bands corresponded to the transitions from 4S3/2 and 4F9/2 to 4I15/2, respectively. The dependence of UC emission intensity on pumping power indicated that a three-photon process was involved in UC emissions. Studies of dielectric with temperature have also been carried out. Introduction of Er increased the Curie temperature of CBT, thus, making this ceramic suitable for sensor applications at higher temperatures. Because of its strong up-converted emission and increased Tc, the multifunctional high temperature piezoelectric ceramic may be useful in high temperature sensor, fluorescence thermometry, and optical-electro integration applications.

  19. Bright upconversion luminescence and increased Tc in CaBi2Ta2O9:Er high temperature piezoelectric ceramics

    International Nuclear Information System (INIS)

    Peng Dengfeng; Wang Xusheng; Yao Xi; Xu Chaonan; Lin Jian; Sun Tiantuo

    2012-01-01

    Er 3+ doped CaBi 2 Ta 2 O 9 (CBT) bismuth layered-structure high temperature piezoelectric ceramics were synthesized by the traditional solid state method. The upconversion (UC) emission properties of Er 3+ doped CBT ceramics were investigated as a function of Er 3+ concentration and incident pump power. A bright green upconverted emission was obtained under excitation 980 nm at room temperature. The observed strong green and weak red emission bands corresponded to the transitions from 4 S 3/2 and 4 F 9/2 to 4 I 15/2 , respectively. The dependence of UC emission intensity on pumping power indicated that a three-photon process was involved in UC emissions. Studies of dielectric with temperature have also been carried out. Introduction of Er increased the Curie temperature of CBT, thus, making this ceramic suitable for sensor applications at higher temperatures. Because of its strong up-converted emission and increased Tc, the multifunctional high temperature piezoelectric ceramic may be useful in high temperature sensor, fluorescence thermometry, and optical-electro integration applications.

  20. Low-temperature sintered ZnNb{sub 2}O{sub 6}–CaTiO{sub 3} ceramics with near-zero τ{sub f}

    Energy Technology Data Exchange (ETDEWEB)

    Guo, Mei; Li, Yuxia [Key Laboratory for Robot and Intelligent Technology of Shandong Province, College of Electrical Engineering and Automation, Shandong University of Science and Technology, Qingdao 266590 (China); Dou, Gang, E-mail: dougang521@163.com [Key Laboratory for Robot and Intelligent Technology of Shandong Province, College of Electrical Engineering and Automation, Shandong University of Science and Technology, Qingdao 266590 (China); Gong, Shuping [School of Optical and Electronic Information, Huazhong University of Science and Technology, Wuhan 430074 (China)

    2014-10-15

    The phases, microstructure and microwave dielectric properties of ZnNb{sub 2}O{sub 6}–xCaTiO{sub 3} ceramics with BaCu(B{sub 2}O{sub 5}) glass additions prepared by solid state reaction method were charactered by using X-ray diffraction, Scanning electron microscopy and Advantest network analyzer. The τ{sub f} of ZnNb{sub 2}O{sub 6} was modified to near 0 ppm °C{sup −1} by incorporating CaTiO{sub 3} with opposite τ{sub f} values on the basis of Lichtenecker empirical rule. The microwave dielectric properties of ZnNb{sub 2}O{sub 6}–xCaTiO{sub 3} (x = 8.0 wt.%) samples with BaCu(B{sub 2}O{sub 5}) glass additives sintered in 900–1000 °C were investigated, and the results indicated that the behaviors of the ε{sub r} and Q × f were associated with the sintering temperature and the amount of BaCu(B{sub 2}O{sub 5}) glass. The sintering temperature of the ceramics was reduced to 950 °C from 1175 °C. Addition of 5.0 wt.% BaCu(B{sub 2}O{sub 5}) glass in ZnNb{sub 2}O{sub 6}–xCaTiO{sub 3} (x = 8.0 wt.%) ceramics sintered at 950 °C showed excellent dielectric properties of ε{sub r} = 20.2, Q × f = 14,100 GHz (f = 7.3 GHz) and τ{sub f} = 0 ppm °C{sup −1}. Moreover, the material had a chemical compatibility with silver, which represented a promising candidate materials for low-temperature-co-fired ceramics applications. - Highlights: • The τ{sub f} of ZnNb{sub 2}O{sub 6} was modified to near 0 ppm °C{sup −1} by incorporating CaTiO{sub 3}. • The sintering temperature of ZnNb{sub 2}O{sub 6}–xCaTiO{sub 3} ceramics with BCB was reduced to 950 °C. • The good dielectric properties of ε{sub r} = 20.2, Q × f = 14,100 GHz, τ{sub f} = 0 ppm °C{sup −1} were achieved. • It represented a promising candidate materials for LTCC applications.

  1. Effects of firing temperature on the properties of ceramics produced from a clay tailings

    International Nuclear Information System (INIS)

    Oliveira, V.M.C.A.; Vidal, A.B.; Ribeiro, S.

    2012-01-01

    The aim of this study was to evaluate the properties of ceramics produced by the firing of a tailing from a clay mining of quartz sand for their application in construction, primarily in the floors and walls. The waste was pressed and the compacts were fired at 1000, 1100, 1200, 1300, 1400 and 1500°C. The results showed linear shrinkage (RL) and water absorption (AA) ranging from 0.5 to 6.5% and 16.4 to 0.5%, respectively. It was also decreased porosity and bulk density increased with increasing treatment temperature. In the analyzes of fracture was observed increase cohesion between particles and connections of the reduction in porosity with increasing firing temperature. The sample showed a better set of mechanical properties of the sample was fired at 1300°C, and present the best appearance. (author)

  2. Synthesis and characterization of high-temperature ceramic YBCO nanostructures prepared from a novel precursor

    Directory of Open Access Journals (Sweden)

    M. Salavati-Niasari

    2011-01-01

    Full Text Available As a new precursor, [tris(2-hydroxyacetophenato triaqua(III], [Y(HAP3(H2O3]; complex was used in thermal decomposition process for the synthesis of rod-like high-temperature ceramic YBCO with length of about 320-350 nm and diameters 60–90 nm. The as-synthesized products were characterized by XRD, FT-IR, TEM, SEM and EDX analyses. The results showed that by using fine raw materials, the calcination temperature can be reduced to 870 ºC. It was found that this type of precursor have clearly effects on the size and morphology of product because the organic ligands around yttrium center act like a protecting agent to prevent agglomeration.

  3. The effect of temperature and loading frequency on the converse piezoelectric response of soft PZT ceramics

    Science.gov (United States)

    Dapeng, Zhu; Qinghui, Jiang; Yingwei, Li

    2017-12-01

    The converse piezoelectric coefficient d 33 of soft PZT ceramics was measured from 20 °C to 150 °C under different loading frequency. Results showed that in the tested temperature range, the evolution of d 33 obeys the Rayleigh-law behavior. The influence of temperature on d 33 is a little complicated. For instance, the maximum d 33 was observed at 150 °C when the applied electric field E was at 0.1 kV mm‑1. When E increased to 0.3 kV mm‑1 and 0.4 kV mm‑1, the maximum d 33 was observed at 120 °C and 100 °C, respectively. Such behaviors are rationalized by the evolution of the Rayleigh parameters d init and α. For d init, it increases as temperature increases. While for α, it first increases and then decreases with the increase of temperature due to the evolution of the spontaneous strain and the volume of the switched domains. In the tested loading frequency, d 33 decreased linearly with the logarithm of the frequency of electric field. With the increase of temperature, the influence of frequency on d 33 gradually weakened, implying that at high temperature, the motion of domain walls became active and the pinning effect of defects nearly disappeared.

  4. Microstructure and high temperature compressive mechanical behavior of biomophic silicon carbide-based ceramics; Microestructura y comportamiento mecanico a altas temperaturas de ceramicas biomorficas de carburo de silicio

    Energy Technology Data Exchange (ETDEWEB)

    Martinez-Fernandez, J.; Valera-Feria, F.M.; Dominguez-Rodriguez, A.; Singh, M.

    2001-07-01

    Environment conscious ceramics (eco ceramics) are a new class of ceramic materials fabricated from natural wood (a renewable source). The affordable, net shape ceramics are fabricated by pyrolysis and molten silicon infiltration of wood performs. The resulting materials have complex microstructure and multifunctional properties. the microstructure before and after high temperature plastic deformation was studied by scanning electron microscopy. These ceramics present regions of silicon and silicon carbide that follow the fibrous microstructure of the wood selected, resulting in a structure that resembles a continuous fiber composite. This structure results in very good mechanical properties as the evolutionary process has perfected it. (Author) 10 refs.

  5. Polymer/ceramic wireless MEMS pressure sensors for harsh environments: High temperature and biomedical applications

    Science.gov (United States)

    Fonseca, Michael A.

    2007-12-01

    This dissertation presents an investigation of miniaturized sensors, designed to wirelessly measure pressure in harsh environments such as high temperature and biomedical applications. Current wireless microelectromechanical systems (MEMS) pressure sensors are silicon-based and have limited high temperature operation, require internal power sources, or have limited packaging technology that restricts their use in harsh environments. Sensor designs in this work are based on passive LC resonant circuits to achieve wireless telemetry without the need for active circuitry or internal power sources. A cavity, which is embedded into the substrate, is bound by two pressure-deformable plates that include a parallel-plate capacitor. Deflection of the plates from applied pressure changes the capacitance, thus, the resonance frequency varies and is a function of the applied pressure. The LC resonant circuit and pressure-deformable plates are fabricated into a monolithic housing that servers as the final device package (i.e. intrinsically packaged). This co-integration of device and package offers increased robustness and the ability to operate wirelessly in harsh environments. To intrinsically packaged devices, the fabrication approach relies on techniques developed for MEMS and leverage established lamination-based manufacturing processes, such as ceramic and flexible-circuit-board (flex-circuit) packaging technologies. The sensor concept is further developed by deriving the electromechanical model describing the sensor behavior. The model is initially divided into the electromagnetic model, used to develop the passive wireless telemetry, and the mechanical model, used to develop the pressure dependence of the sensor, which are then combined to estimate the sensor resonance frequency dependence as a function of applied pressure. The derived analytical model allows parametric optimization of sensor designs. The sensor concept is demonstrated in two applications: high

  6. A better understanding of biomass co-firing by developing an advanced non-spherical particle tracking model

    DEFF Research Database (Denmark)

    Yin, Chungen; Rosendahl, Lasse Aistrup; Kær, Søren Knudsen

    2004-01-01

    Co-firing biomass with coal or gas in the existing units has gained increasing interest in the recent past to increase the production of environmentally friendly, renewable green power. In this paper, co-firing biomass with natural gas in a 10m long wall-fired burner model is studied numerically....

  7. Numerical Simulation for Thermal Shock Resistance of Ultra-High Temperature Ceramics Considering the Effects of Initial Stress Field

    Directory of Open Access Journals (Sweden)

    Weiguo Li

    2011-01-01

    Full Text Available Taking the hafnium diboride ceramic as an example, the effects of heating rate, cooling rate, thermal shock initial temperature, and external constraint on the thermal shock resistance (TSR of ultra-high temperature ceramics (UHTCs were studied through numerical simulation in this paper. The results show that the external constraint has an approximately linear influence on the critical rupture temperature difference of UHTCs. The external constraint prepares a compressive stress field in the structure because of the predefined temperature field, and this compressive stress field relieves the tension stress in the structure when it is cooled down and then it improves the TSR of UHTCs. As the thermal shock initial temperature, a danger heating rate (or cooling rate exists where the critical temperature difference is the lowest.

  8. An artificial intelligence treatment of devolatilization for pulverized coal and biomass in co-fired flames

    Energy Technology Data Exchange (ETDEWEB)

    Abbas, T.; Awais, M.M.; Lockwood, F.C. [Lahore University of Management & Science, Lahore (Pakistan)

    2003-02-01

    In most of the existing predictive procedures for devolatilization, combustion and emissions are modeled by a single-step, global chemical reaction, with the yield of volatile matter presumed to experience mixing-controlled combustion. Several more detailed multi-step coal devolatilization models have recently emerged. A common shortcoming of these models is that they require a large set of input data, involving kinetic parameters, gas precursor compositions, and additional parameters describing the coal's polymeric structure. The input data must be generated from an extensive series of experimental measurements for each coal of interest. Very significant computational expense and application restricted to coals, which have already been studied, are implied. All of these problems are exacerbated when coal blending or co-firing with renewable solid fuels, such as forest and agricultural waste, and sewage sludge, is considered. In this paper, a new approach based on neural networks is proposed; it is capable of handling a range of solid fuels. The model considers heating rate, fuel atomic ratios, and the temperature of the fuel particles to predict the volatiles released by the particles. The 'learning' properties of the model implicitly facilitate all the physical conditions, of devolatilization experiments, which were used during its training and validation phases. The neural-network model was implemented into an existing 3D CFD combustion code. The predictions for high- and low-NOx burners demonstrate improved prediction of in-flame data for reduced computational effort, one-fifth of that with the standard single-global-reaction devolatilization model. Its devolatilization predictions have also been compared with a detailed devolatilization model (FLASHCHAIN) and were found to be comparable.

  9. Investigation on minerals migration during co-firing of different straw/coal blending ratios

    International Nuclear Information System (INIS)

    Wang, Cuiping; Xu, Chenghao; Cao, Zhanmin; Di, Haisheng

    2013-01-01

    Highlights: • The blending ratios of coal/straw caused inhibited or promoted ash quantity effects. • The chlorine element had great influence on ash quantity and ash components. • The minerals coupling reaction was verified by the newborn stable compounds. • The 40 wt.% coal-blending ratio was significant in the prevention of slagging and corrosion. - Abstract: A set of experiments on biomass/coal co-combustion were performed to investigate the ashing behavior in a tube furnace and a Muffle furnace respectively. The eight blending samples in terms of coal contents were 0, 5, 15, 20, 40, 60, 90, and 100 wt.%. The blending ratios of coal/straw caused different ash quantity effects, ash quantity was inhibited when the coal ratio was from 5 wt.% to 15 wt.%, and promoted when higher coal ratios. Combined the morphology analysis, mineral analysis, and chlorine equilibrium analysis, the chlorine content in the drop-tube furnace ash rapidly decreased when the coal ratio was from 5 wt.% to 15 wt.%, and the Cl content of the fly ash from 40 wt.% coal blend was very low at 0.49%. In the ash from the 40 wt.% coal blend, the CaCO 3 and CaSO 4 contents were very low for coupling reaction between the biomass and coal minerals under high temperature, the new and stable CaAl 2 Si 2 O 8 , K 2 Fe 4 Si 12 O 30 , and KAlSi 3 O 8 minerals were produced, which accompanied the ash promotion effect. The ashing behavior of 40 wt.% coal-blending is largely significant in preventing slagging and corrosion during straw co-firing and coal plant operation

  10. Co-firing of biomass with coal: constraints and role of biomass pretreatment

    NARCIS (Netherlands)

    Maciejewska, A.K.; Veringa, H.; Sanders, J.P.M.; Peteves, S.D.

    2006-01-01

    This report aims at introducing the aspects of co-firing of biomass with coal. The main focus is given to problems and constraints related to utilizing biomass together with coal for power generation, and the potential of biomass pre-treatment in mitigating these constraints. The work is based on a

  11. Co-firing coal and biomass in a fluidised bed boiler

    CSIR Research Space (South Africa)

    North, BC

    2005-11-01

    Full Text Available of biomass is “CO2 Neutral”. The CSIR was approached by one of its licensees, International Combustion (Africa) Ltd (ICAL), to design the fluidised bed combustion (FBC) zone for a biomass waste and coal co-fired boiler. This boiler had been requested by a...

  12. Investigating the Energy Potential from Co-firing Coal with Municipal ...

    African Journals Online (AJOL)

    At the same time, there are several coal power plant in the country that generate both heat and power. This study was, therefore, initiated to investigate the effect of co-firing MSW and coal. Proximate and ultimate analyses were conducted on both MSW and coal. The optimum blending ratio of MSW and coal was found to be ...

  13. [Influence of compaction pressure and pre-sintering temperature on the machinability of zirconia ceramic].

    Science.gov (United States)

    Huang, Huil; Li, Jing; Zhang, Fuqiang; Sun, Jing; Gao, Lian

    2011-10-01

    In order to make certain the compaction pressure as well as pre-sintering temperature on the machinability of the zirconia ceramic. 3 mol nano-size 3 mol yttria partially stabilized zirconia (3Y-TZP) powder were compacted at different isostatic pressure and sintered at different temperature. The cylindrical surface was traversed using a hard metal tool. Surface and edge quality were checked visually using light stereo microscopy. Pre-sintering temperature had the obviously influence on the machinability of 3Y-TZP. The cutting surface was smooth, and the integrality of edge was better when the pre-sintering temperature was chosen between 800 degrees C to 900 degrees C. Compaction pressure showed only a weak influence on machinability of 3Y-TZP blanks, but the higher compaction pressure result in the poor surface quality. The best machinability of pre-sintered zirconia body was found for 800-900 degrees C pre-sintering temperature, and 200-300 MPa compaction pressure.

  14. Integrity of Ceramic Parts Predicted When Loads and Temperatures Fluctuate Over Time

    Science.gov (United States)

    Nemeth, Noel N.

    2004-01-01

    Brittle materials are being used, and being considered for use, for a wide variety of high performance applications that operate in harsh environments, including static and rotating turbine parts for unmanned aerial vehicles, auxiliary power units, and distributed power generation. Other applications include thermal protection systems, dental prosthetics, fuel cells, oxygen transport membranes, radomes, and microelectromechanical systems (MEMS). In order for these high-technology ceramics to be used successfully for structural applications that push the envelope of materials capabilities, design engineers must consider that brittle materials are designed and analyzed differently than metallic materials. Unlike ductile metals, brittle materials display a stochastic strength response because of the combination of low fracture toughness and the random nature of the size, orientation, and distribution of inherent microscopic flaws. This plus the fact that the strength of a component under load may degrade over time because of slow crack growth means that a probabilistic-based life-prediction methodology must be used when the tradeoffs of failure probability, performance, and useful life are being optimized. The CARES/Life code (which was developed at the NASA Glenn Research Center) predicts the probability of ceramic components failing from spontaneous catastrophic rupture when these components are subjected to multiaxial loading and slow crack growth conditions. Enhancements to CARES/Life now allow for the component survival probability to be calculated when loading and temperature vary over time.

  15. Highly sensitive room temperature ammonia gas sensor based on Ir-doped Pt porous ceramic electrodes

    Energy Technology Data Exchange (ETDEWEB)

    Liu, Wenlong [College of pharmacy and biological engineering, Chengdu University, Chengdu, 610106 (China); Department of chemical and materials engineering, National Chin-Yi University of Technology, Taichung 411, Taiwan (China); Liu, Yen-Yu [Department of chemical and materials engineering, Tunghai University, Taichung 407, Taiwan (China); Do, Jing-Shan, E-mail: jsdo@ncut.edu.tw [Department of chemical and materials engineering, National Chin-Yi University of Technology, Taichung 411, Taiwan (China); Li, Jing, E-mail: lijing@cdu.edu.cn [College of pharmacy and biological engineering, Chengdu University, Chengdu, 610106 (China)

    2016-12-30

    Highlights: • Water vapors seem to hugely improve the electrochemical activity of the Pt and Pt-Ir porous ceramic electrodes. • The gas sensors based on the Pt and Pt-Ir alloy electrodes possess good sensing performances. • The reaction path of the ammonia on platinum has been discussed. - Abstract: Room temperature NH{sub 3} gas sensors based on Pt and Pt-Ir (Ir doping Pt) porous ceramic electrodes have been fabricated by both electroplating and sputtering methods. The properties of the gaseous ammonia sensors have been examined by polarization and chronoamperometry techniques. The influence of humidity on the features of the resulting sensors in the system has also been discussed, and the working potential was optimized. Water vapors seem to hugely improve the electrochemical activity of the electrode. With increasing the relative humidity, the response of the Pt-Ir(E)/Pt(S)/PCP sensor to NH{sub 3} gas could be enhanced remarkably, and the sensitivity increases from 1.14 to 12.06 μA ppm{sup −1} cm{sup −2} .Then we have also discussed the sensing mechanism of the Pt-Ir sensor and the result has been confirmed by X-ray photoelectron spectroscopy of the electrode surface before and after reaction in the end.

  16. Application of high temperature ceramic superconductors (CSC) to commercial tokamak reactors

    International Nuclear Information System (INIS)

    Ehst, D.A.; Kim, S.; Gohar, Y.; Turner, L.; Smith, D.L.; Mattas, R.

    1988-08-01

    Ceramic superconductors operating near liquid nitrogen temperature may experience higher heating rates without losing stability, compared conventional superconductors. This will permit cable design with less stabilizer, reducing fabrication costs for large fusion magnets. Magnet performance is studied for different operating current densities in the superconductor, and cost benefits to commercial tokamak reactors are estimated. It appears that 10 kA /center dot/ cm/sup /minus/2/ (at 77 K and /approximately/10 T) is a target current density which must be achieved in order for the ceramic superconductors to compete with conventional materials. At current densities around 50 kA /center dot/ cm/sup /minus/2/ most potential benefits have already been gained, as magnet structural steel begins to dominate the cost at this point. For a steady state reactor reductions of /approximately/7% are forecast for the overall capital cost of the power plant in the best case. An additional /approximately/3% cost saving is possible for pulsed tokamaks. 9 refs., 4 figs., 8 tabs

  17. Use of high temperature insulation for ceramic matrix composites in gas turbines

    Science.gov (United States)

    Morrison, Jay Alan; Merrill, Gary Brian; Ludeman, Evan McNeil; Lane, Jay Edgar

    2001-01-01

    A ceramic composition for insulating components, made of ceramic matrix composites, of gas turbines is provided. The composition comprises a plurality of hollow oxide-based spheres of various dimensions, a phosphate binder, and at least one oxide filler powder, whereby the phosphate binder partially fills gaps between the spheres and the filler powders. The spheres are situated in the phosphate binder and the filler powders such that each sphere is in contact with at least one other sphere and the arrangement of spheres is such that the composition is dimensionally stable and chemically stable at a temperature of approximately 1600.degree. C. A stationary vane of a gas turbine comprising the composition of the present invention bonded to the outer surface of the vane is provided. A combustor comprising the composition bonded to the inner surface of the combustor is provided. A transition duct comprising the insulating coating bonded to the inner surface of the transition is provided. Because of abradable properties of the composition, a gas turbine blade tip seal comprising the composition also is provided. The composition is bonded to the inside surface of a shroud so that a blade tip carves grooves in the composition so as to create a customized seal for the turbine blade tip.

  18. High temperature synthesis of ceramic composition by directed reaction of molten titanium or zirconium with boron carbide

    International Nuclear Information System (INIS)

    Johnson, W.B.

    1990-01-01

    Alternative methods of producing ceramics and ceramic composites include sintering, hot pressing and more recently hot isostatic pressing (HIP) and self-propagating high temperature synthesis (SHS). Though each of these techniques has its advantages, each suffers from several restrictions as well. Sintering may require long times at high temperatures and for most materials requires sintering aids to get full density. These additives can, and generally do, change (often degrade) the properties of the ceramic. Hot pressing and hot isostatic pressing are convenient methods to quickly prepare samples of some materials to full density, but generally are expensive and may damage some types of reinforcements during densification. This paper focuses on the preparation and processing of composites prepared by the directed reaction of molten titanium or zirconium with boron carbide. Advantages and disadvantages of this approach when compared to traditional methods are discussed, with reference to specific examples. Examples of microstructure are properties of these materials are reported

  19. Hot embossing and thermal bonding of poly(methyl methacrylate) microfluidic chips using positive temperature coefficient ceramic heater.

    Science.gov (United States)

    Wang, Xia; Zhang, Luyan; Chen, Gang

    2011-11-01

    As a self-regulating heating device, positive temperature coefficient ceramic heater was employed for hot embossing and thermal bonding of poly(methyl methacrylate) microfluidic chip because it supplied constant-temperature heating without electrical control circuits. To emboss a channel plate, a piece of poly(methyl methacrylate) plate was sandwiched between a template and a microscopic glass slide on a positive temperature coefficient ceramic heater. All the assembled components were pressed between two elastic press heads of a spring-driven press while a voltage was applied to the heater for 10 min. Subsequently, the embossed poly(methyl methacrylate) plate bearing negative relief of channel networks was bonded with a piece of poly(methyl methacrylate) cover sheet to obtain a complete microchip using a positive temperature coefficient ceramic heater and a spring-driven press. High quality microfluidic chips fabricated by using the novel embossing/bonding device were successfully applied in the electrophoretic separation of three cations. Positive temperature coefficient ceramic heater indicates great promise for the low-cost production of poly(methyl methacrylate) microchips and should find wide applications in the fabrication of other thermoplastic polymer microfluidic devices.

  20. Application of Self-Propagating High Temperature Synthesis to the Fabrication of Actinide Bearing Nitride and Other Ceramic Nuclear Fuels

    International Nuclear Information System (INIS)

    Moore, John J.; Reigel, Marissa M.; Donohoue, Collin D.

    2009-01-01

    The project uses an exothermic combustion synthesis reaction, termed self-propagating high-temperature synthesis (SHS), to produce high quality, reproducible nitride fuels and other ceramic type nuclear fuels (cercers and cermets, etc.) in conjunction with the fabrication of transmutation fuels. The major research objective of the project is determining the fundamental SHS processing parameters by first using manganese as a surrogate for americium to produce dense Zr-Mn-N ceramic compounds. These fundamental principles will then be transferred to the production of dense Zr-Am-N ceramic materials. A further research objective in the research program is generating fundamental SHS processing data to the synthesis of (i) Pu-Am-Zr-N and (ii) U-Pu-Am-N ceramic fuels. In this case, Ce will be used as the surrogate for Pu, Mn as the surrogate for Am, and depleted uranium as the surrogate for U. Once sufficient fundamental data has been determined for these surrogate systems, the information will be transferred to Idaho National Laboratory (INL) for synthesis of Zr-Am-N, Pu-Am-Zr-N and U-Pu-Am-N ceramic fuels. The high vapor pressures of americium (Am) and americium nitride (AmN) are cause for concern in producing nitride ceramic nuclear fuel that contains Am. Along with the problem of Am retention during the sintering phases of current processing methods, are additional concerns of producing a consistent product of desirable homogeneity, density and porosity. Similar difficulties have been experienced during the laboratory scale process development stage of producing metal alloys containing Am wherein compact powder sintering methods had to be abandoned. Therefore, there is an urgent need to develop a low-temperature or low-heat fuel fabrication process for the synthesis of Am-containing ceramic fuels. Self-propagating high temperature synthesis (SHS), also called combustion synthesis, offers such an alternative process for the synthesis of Am nitride fuels. Although SHS

  1. Experimental analysis of a combustion reactor under co-firing coal with biomass

    Energy Technology Data Exchange (ETDEWEB)

    Pereira, Fabyo Luiz; Bazzo, Edson; Oliveira Junior, Amir Antonio Martins de [Universidade Federal de Santa Catarina, Florianopolis, SC (Brazil). LabCET], e-mail: ebazzo@emc.ufsc.br; Bzuneck, Marcelo [Tractebel Energia S.A., Complexo Termeletrico Jorge Lacerda, Capivari de Baixo, SC (Brazil)], e-mail: marcelob@tractebelenergia.com.br

    2010-07-01

    Mitigation of greenhouse gases emission is one of the most important issues in energy engineering. Biomass is a potential renewable source but with limited use in large scale energy production because of the relative smaller availability as compared to fossil fuels, mainly to coal. Besides, the costs concerning transportation must be well analysed to determine its economic viability. An alternative for the use of biomass as a primary source of energy is the co-firing, that is the possibility of using two or more types of fuels combined in the combustion process. Biomass can be co-fired with coal in a fraction between 10 to 25% in mass basis (or 4 to 10% in heat-input basis) without seriously impacting the heat release characteristics of most boilers. Another advantage of cofiring, besides the significant reductions in fossil CO{sub 2} emissions, is the reduced emissions of NO{sub x} and SO{sub x}. As a result, co-firing is becoming attractive for power companies worldwide. This paper presents results of some experimental analysis on co-firing coal with rice straw in a combustion reactor. The influence of biomass thermal share in ash composition is also discussed, showing that alkali and earth alkaline compounds play the most important role on the fouling and slagging behavior when co-firing. Some fusibility correlations that can assist in the elucidation of these behavior are presented and discussed, and then applied to the present study. Results show that for a biomass thermal share up to 20%, significant changes are not expected in fouling and slagging behavior of ash. (author)

  2. Low Temperature Reactivities of Ultra-High Temperature Ceramics (Hf-X System)

    National Research Council Canada - National Science Library

    Blum, Yigal

    2006-01-01

    ..., because of their high thermal and oxidation resistance stability. Unfortunately, these composites are currently formed by an expensive, size and shape limited hot-press operation at a temperature range of 1900 to 2200 degrees C...

  3. Mechanical properties and porosity of dental glass-ceramics hot-pressed at different temperatures

    Directory of Open Access Journals (Sweden)

    Carla Castiglia Gonzaga

    2008-09-01

    Full Text Available The objective of this work was to evaluate biaxial-flexural-strength (σf, Vickers hardness (HV, fracture toughness (K Ic, Young's modulus (E, Poisson's ratio (ν and porosity (P of two commercial glass-ceramics, Empress (E1 and Empress 2 (E2, as a function of the hot-pressing temperature. Ten disks were hot-pressed at 1065, 1070, 1075 and 1080 °C for E1; and at 910, 915, 920 and 925 °C for E2. The porosity was measured by an image analyzer software and s f was determined using the piston-on-three-balls method. K Ic and HV were determined by an indentation method. Elastic constants were determined by the pulse-echo method. For E1 samples treated at different temperatures, there were no statistical differences among the values of all evaluated properties. For E2 samples treated at different temperatures, there were no statistical differences among the values of σf, E, and ν, however HV and K Ic were significantly higher for 910 and 915 °C, respectively. Regarding P, the mean value obtained for E2 for 925 °C was significantly higher compared to other temperatures.

  4. Investigation of deterioration mechanism of electrical ceramic insulating materials under high temperature

    International Nuclear Information System (INIS)

    Mizutani, Yoshinobu; Ito, Tetsuo; Okamoto, Tatsuki; Kumazawa, Ryoji; Aizawa, Rie; Moriyama, Hideshige

    2000-01-01

    It is thought that ceramic insulator can be applied to electric power equipments that are under high temperature not to be able use organic materials. Our research has suggested components of mica-alumina combined insulation. As the results of and carried out temperature accelerating test, combined insulation life is expected long term over 40 years at over 500-Celsius degrees. However to construct high reliable insulating system, it is clarified deterioration mechanism on combined insulation and evaluates life of that. Therefore we carried out metal behavior test and voltage aging test using mica-sheet and alumina-cloth that are components of combined insulation under high temperature in nitrogen gas atmosphere. It is cleared two metal behavior mechanisms: One is that the opening of insulator are filled up with copper that is oxidized, the other is the metal diffuses in alumina-cloth through surface. And distance of metal behavior is able to be estimated at modulate temperature and in modulate time. It is also cleared that alumina-cloth is deteriorated by metal behavior into alumina-cloth. These results indicate that combined insulation is deteriorated from electrode side by metal behavior and is finally broken down through alumina-cloth. (author)

  5. Progress In Developing an Impermeable, High Temperature Ceramic Composite for Advanced Reactor Clad And Structural Applications

    International Nuclear Information System (INIS)

    Feinroth, Herbert; Hao, Bernard; Fehrenbacher, Larry; Patterson, Mark

    2002-01-01

    Most Advanced Reactors for Energy and Space Applications require higher temperature materials for fuel cladding and core internal structures. For temperatures above 500 deg. C, metal alloys do not retain sufficient strength or long term corrosion resistance for use in either water, liquid metal or gas cooled systems. In the case of water cooled systems, such metals react exo-thermically with water during core overheating accidents, thus requiring extensive and expensive emergency systems to protect against major releases. Past efforts to apply ceramic composites (oxide, carbide or nitride based) having passive safety characteristics, good strength properties at high temperatures, and reasonable resistance to crack growth, have not been successful, either because of irradiation induced effects, or lack of impermeability to fission gases. Under a Phase 1 SBIR (Small Business Innovative Research) project sponsored by DOE's Office of Nuclear Energy, the authors have developed a new material system that may solve these problems. A hybrid tubular structure (0.6 inches in outside diameter) consisting of an inner layer of monolithic silicon carbide (SiC) and outer layers of SiC-SiC composite, bonded to the inner layer, has been fabricated in small lengths. Room temperature permeability tests demonstrate zero gas leakage at pressures up to 120 psig internal pressure. Four point flexural bending tests on these hybrid tubular specimens demonstrate a 'graceful' failure mode: i.e. - the outer composite structure sustains a failure mode under stress that is similar to the yield vs. stress characteristics of metal structures. (authors)

  6. EFFECT OF SINTERING TEMPERATURE ON MICROSTRUCTURE AND IN-VITRO BEHAVIOR OF BIOACTIVE GLASS-CERAMICS

    Directory of Open Access Journals (Sweden)

    Hashmi M. U.

    2013-12-01

    Full Text Available In this work, powders of the composition (CaO 46- SiO2 34- P2O5 14.5- MgO 4- CaF2 1- MgF2 0.5 (wt. % were thoroughly mixed and melted in a muffle furnace. The melt was quenched in water to form glass. Three glass-ceramics were prepared by sintering glass samples at three different temperatures 850, 900 and 950°C according to the exothermal peaks of DTA. The DTA peaks correspond to the bioactive crystalline phases hydroxyapatite (HA and wollastonite as confirmed by the XRD data. Study of diameter-shrinkage co-efficient and bulk-density of samples revealed higher densification rate for the range 900 - 950°C than that for the range 850 - 900°C.SEM and optical microscope results illustrated a tendency towards closely packed structure and increasing grain size with the increase of sintering temperature. The samples were immersed in SBF for 30 days at room temperature for in-vitro evaluation.EDS analysis, showing the presence of carbon (C along with calcium (Ca and phosphorus (P suggests the formation of hydroxycarbonate-apatite (HCA phase that indicates the bioactivity of the material which increases with the increase of sintering temperature.

  7. Analysis of the temperature and stress distributions in ceramic window materials subjected to microwave heating

    International Nuclear Information System (INIS)

    Ferber, M.K.; Kimrey, H.D.; Becher, P.F.

    1983-07-01

    The temperature and stress and distributions generated in ceramic materials currently employed in microwave gyrotron tube windows were determined for a variety of operating conditions. Both edge- and face-cooled windows of either polycrystalline BeO or polycrystalline Al 2 O 3 were considered. The actual analysis involved three steps. First, a computer program was used to determine the electric field distribution within the window at a given power level and frequency (TE 02 wave propagation assumed). This program was capable of describing both the radial and axial dependence of the electric field. The effects of multiple internal reflections at the various dielectric interfaces were also accounted for. Secondly, the field distribution was used to derive an expression for the heat generated per unit volume per unit time within the window due to dieletric losses. A generalized heat conduction computer code was then used to compute the temperature distribution based on the heat generation function. Third, the stresses were determined from the temperature profiles using analytical expression or a finite-element computer program. Steady-state temperature and stress profiles were computed for the face-cooled and edge-cooled windows

  8. Oxidation Study of an Ultra High Temperature Ceramic Coatings Based on HfSiCN

    Science.gov (United States)

    Sacksteder, Dagny; Waters, Deborah L.; Zhu, Dongming

    2018-01-01

    High temperature fiber-reinforced ceramic matrix composites (CMCs) are important for aerospace applications because of their low density, high strength, and significantly higher-temperature capabilities compared to conventional metallic systems. The use of the SiCf/SiC and Cf/SiC CMCs allows the design of lighter-weight, more fuel efficient aircraft engines and also more advanced spacecraft airframe thermal protection systems. However, CMCs have to be protected with advanced environmental barrier coatings when they are incorporated into components for the harsh environments such as in aircraft engine or spacecraft applications. In this study, high temperature oxidation kinetics of an advanced HfSiCN coating on Cf/SiC CMC substrates were investigated at 1300 C, 1400 C, and 1500 C by using thermogravimetric analysis (TGA). The coating oxidation reaction parabolic rate constant and activation energy were estimated from the experimental results. The oxidation reaction studies showed that the coatings formed the most stable, predominant HfSiO4-HfO2 scales at 1400 C. A peroxidation test at 1400 C then followed by subsequent oxidation tests at various temperatures also showed more adherent scales and slower scale growth because of reduced the initial transient oxidation stage and increased HfSiO4-HfO2 content in the scales formed on the HfSiCN coatings.

  9. Co-firing option of palm shell waste and Malaysian coal blends in a circulating fluidized bed

    International Nuclear Information System (INIS)

    Ahmad Hussain; Farid Nasir Ani

    2010-01-01

    Palm oil shell waste is one of the main agriculture wastes in Malaysia. In order to utilize these wastes efficiently, pyrolysis of oil-palm shell waste was first carried out using Thermogravimetric analysis (TGA). The effects of heating rate on the pyrolytic properties were investigated to evaluate its suitability for co-firing. The TGA analyses of oil palm shell waste and Malaysian coal blends suggests that there is an obvious lateral shift in the thermo grams for different heating rate. Kinetics calculations were also done using integral method. For palm shell waste powder it was found that the activation energies ranged from 112-119 kJ/mole and for the Mukah coal blends it ranged from 93.3 -100.8 kJ/mole. Combustion studies for palm shell wastes and coal blends were done in a hot circulating fluidized-bed (CFB) test rig. This is the first practical experience of using this type of rig in Malaysia. The temperature dependence on the combustion and emission behaviour were identified. The effects of variation of primary air and feed rate have also been analyzed and their influence on emissions has been established. The combustion studies of palm shell wastes were done and it was found that the emission of NO x ranged from 20-164 ppm while the CO emissions were high for some operating conditions. For the co-firing studies, the NO x and CO deceased with the percentage increase in the blending ratio of coal with palm shell waste.. The optimum blending ratio was found to be in a ratio of 40 percent coal and 60 percent Mukah coal. It was also found that Mukah coal show agglomeration behaviour with when it is blended in 80% ratio. (author)

  10. Effect of sintering temperatures on titanium matrix composites reinforced by ceramic particles

    Energy Technology Data Exchange (ETDEWEB)

    Romero, F.; Amigo, V.; Busquets, D.; Klyatskina, E. [Mechanical and Materials Engineering Department. Polytechnical University of Valencia, Valencia (Spain)

    2005-07-01

    Titanium and titanium composites have a potential use in aerospace and biotechnology industries, and nowadays in others like sports and fashion ones. In this work composite materials, based on titanium matrix reinforced with ceramic particles, have been developed. PM route is used to obtain compact and sintered samples. TiN and TiAl powders, are milled with Ti powder in different volumetric percentages in a ball mill. These mixtures are pressed in a uniaxial press and sintered in a vacuum furnace at different temperatures between 1180 to 1220 deg. C. Porosity of samples is analysed, before and after the sintering process, by Archimedes technique and by image analysis. Mechanical properties and the reinforcement particles influence in the titanium matrix are studied by flexion test in green and sintered states, and by hardness and microhardness tests. Complimentarily, a microstructural analysis is carried out by optical and electron microscopy, and the reactivity between the reinforce particles and titanium matrix are studied. (authors)

  11. High energy storage density over a broad temperature range in sodium bismuth titanate-based lead-free ceramics.

    Science.gov (United States)

    Yang, Haibo; Yan, Fei; Lin, Ying; Wang, Tong; Wang, Fen

    2017-08-18

    A series of (1-x)Bi 0.48 La 0.02 Na 0.48 Li 0.02 Ti 0.98 Zr 0.02 O 3 -xNa 0.73 Bi 0.09 NbO 3 ((1-x)LLBNTZ-xNBN) (x = 0-0.14) ceramics were designed and fabricated using the conventional solid-state sintering method. The phase structure, microstructure, dielectric, ferroelectric and energy storage properties of the ceramics were systematically investigated. The results indicate that the addition of Na 0.73 Bi 0.09 NbO 3 (NBN) could decrease the remnant polarization (P r ) and improve the temperature stability of dielectric constant obviously. The working temperature range satisfying TCC 150  °C  ≤±15% of this work spans over 400 °C with the compositions of x ≥ 0.06. The maximum energy storage density can be obtained for the sample with x = 0.10 at room temperature, with an energy storage density of 2.04 J/cm 3 at 178 kV/cm. In addition, the (1-x)LLBNTZ-xNBN ceramics exhibit excellent energy storage properties over a wide temperature range from room temperature to 90 °C. The values of energy storage density and energy storage efficiency is 0.91 J/cm 3 and 79.51%, respectively, for the 0.90LLBNTZ-0.10NBN ceramic at the condition of 100 kV/cm and 90 °C. It can be concluded that the (1-x)LLBNTZ-xNBN ceramics are promising lead-free candidate materials for energy storage devices over a broad temperature range.

  12. Mechanical behavior of a Y-TZP ceramic for monolithic restorations: effect of grinding and low-temperature aging

    NARCIS (Netherlands)

    Pereira, G.K.R.; Silvestri, T.; Camargo, R.; Rippe, M.P.; Amaral, M.; Kleverlaan, C.J.; Valandro, L.F.

    2016-01-01

    This study aimed to investigate the effects of grinding with diamond burs and low-temperature aging on the mechanical behavior (biaxial flexural strength and structural reliability), surface topography, and phase transformation of a Y-TZP ceramic for monolithic dental restorations. Disc-shaped

  13. High temperature corrosion of advanced ceramic materials for hot gas filters. Topical report for part 1 of high temperature corrosion of advanced ceramic materials for hot gas filters and heat exchangers

    Energy Technology Data Exchange (ETDEWEB)

    Spear, K.E.; Crossland, C.E.; Shelleman, D.L.; Tressler, R.E. [Pennsylvania State Univ., University Park, PA (United States). Dept. of Materials Science and Engineering

    1997-12-11

    This program consists of two separate research areas. Part 1, for which this report is written, studied the high temperature corrosion of advanced ceramic hot gas filters, while Part 2 studied the long-term durability of ceramic heat exchangers to coal combustion environments. The objectives of Part 1 were to select two candidate ceramic filter materials for flow-through hot corrosion studies and subsequent corrosion and mechanical properties characterization. In addition, a thermodynamic database was developed so that thermochemical modeling studies could be performed to simulate operating conditions of laboratory reactors and existing coal combustion power plants, and to predict the reactions of new filter materials with coal combustion environments. The latter would make it possible to gain insight into problems that could develop during actual operation of filters in coal combustion power plants so that potential problems could be addressed before they arise.

  14. The effect of sintering temperature on reliability of extruded ceramic Raschig ring

    Directory of Open Access Journals (Sweden)

    Salem, A.

    2009-02-01

    Full Text Available The feasibility of illitic-kaolinitic clay in ceramic packing manufacturing was assessed. Industrial illitic-kaolinitic clay was formed by extrusion method in the shape of Raschig ring and was sintered at temperatures between 1100 and 1300 oC. The samples were characterized after sintering and open, total and closed porosity were determined by standard methods. For better understanding the role of firing temperature on compressive strength and reliability of Raschig rings, the diametric compressive strength tests were performed and the results were analyzed by Weibull statistical theory. The obtained experimental results showed that the Weibull modulus was significantly affected by sintering temperature and decreases as function of total porosity. Furthermore, the microstructures of samples sintered at different temperatures were observed by scanning electron microscopy, SEM, to confirm the statistical results. In conclusion, though the compressive strength of ceramic Raschig rings improves as the total porosity decreases but, the reliability of them strongly depends on sintering temperature.

    La viabilidad de las arcillas ilítico-caoliníticas en la fabricación de cerámica se evaluó. Las arcilas ilítico-caoliníticas se conformaron por el método de extrusión en forma de anillo Raschig y se sinterizaron a temperaturas entre 1100 y 1300 ºC. Las muestras se caracterizaron después de sinterización y la porosidad abierta, cerrada y total se determinó por métodos estándar. Para entender mejor la influencia de la temperatura de cocción sobre las propiedades de resistencia a la compresión, la fiabilidad de los anillos Raschig y la resistencia a la compresión diamétrica se realizaron los correspondientes ensayos que fueron analizados por la teoría estadística de Weibull. Los resultados experimentales obtenidos mostraron que el módulo de Weibull se vio considerablemente afectado por la temperatura de sinterización y disminuye a

  15. The effect of sintering temperature on electrical characteristics of Fe2TiO5/Nb2O5 ceramics for NTC thermistor

    Science.gov (United States)

    Wiendartun, Risdiana, Fitrilawati, Siregar, R. E.

    2016-02-01

    A study on the fabrication of Iron Titanium Oxide (Fe2TiO5) ceramics for negative temperature coefficient (NTC) thermistors has been carried out, in order to know the effect of sintering temperature on the electrical characteristic of 1.0 % mole Nb2O5 doped Fe2TiO5 ceramics.These ceramics were made by mixing commercial powders of Fe2O3, TiO2 and Nb2O5 with proportional composition to produce Fe2TiO5 based ceramic. The raw pellet was sintered at 1000 °C, 1100 °C and 1200 °C temperature for 2 hours in air. Analysis of the microstructure and crystal structure were performed by using a scanning electron microscope (SEM) and x-ray diffraction (XRD) respectively. XRD spectra showed that the crystal structure of all ceramics of Fe2TiO5 made at various sintering temperatures are orthorhombic. The SEM images showed that the grain size of pellet ceramics increase with increasing sintering temperatures. From electrical resistances data that was measured at temperature 30-300 °C, it is found that the value of thermistor constant (B), activation energy (Ea), thermistor sensitivity (α) and room temperature resistance (RRT) decreases with respect to the increasing of sintering temperature. The fabricated Fe2TiO5 ceramics have thermistor constants (B = 6394-6959 K). This can be applied as temperature sensor, and will fulfill the market requirement.

  16. Transition duct system with arcuate ceramic liner for delivering hot-temperature gases in a combustion turbine engine

    Energy Technology Data Exchange (ETDEWEB)

    Wiebe, David J.

    2017-11-07

    A transition duct system (10) for delivering hot-temperature gases from a plurality of combustors in a combustion turbine engine is provided. The system includes an exit piece (16) for each combustor. The exit piece may include an arcuate connecting segment (36). An arcuate ceramic liner (60) may be inwardly disposed onto a metal outer shell (38) along the arcuate connecting segment of the exit piece. Structural arrangements are provided to securely attach the ceramic liner in the presence of substantial flow path pressurization. Cost-effective serviceability of the transition duct systems is realizable since the liner can be readily removed and replaced as needed.

  17. Novel polymer derived ceramic-high temperature heat flux sensor for gas turbine environment

    International Nuclear Information System (INIS)

    Nagaiah, N R; Kapat, J S; An, L; Chow, L

    2006-01-01

    This paper attempts to prove the feasibility of a novel High Temperature Heat Flux (HTHF) sensor for gas turbine environment. Based on the latest improvement in a new type of Polymer-Derived Ceramic (PDC) material, the authors present the design and development of a HTHF sensor based on PDC material, and show that such a sensor is indeed feasible. The PDC-HTHF sensor is fabricated using newly developed polymer derived SiCN, whose conductivity is controlled by proper composition and treatment condition. Direct measurements and characterization of the relevant material properties are presented. Electrical conductivity can be varied from 0 (insulator) to 100 (ohm.cm) -1 ; in addition a value of 4000 ppm/ 0 C (at 600 K) is obtained for temperature coefficient of resistance. This novel sensor is found to perform quite satisfactorily at about 1400 0 C for long term as compared to conventional heat flux sensors available commercially. This type of PDC-HTHF sensor can be used in harsh environments due to its high temperature resistance and resistance to oxidation. This paper also discusses lithography as a microfabrication technique to manufacture the proposed PDC-HTHF sensor. In our current design, the sensor dimensions are 2.5mm in diameter and 250 μm thickness

  18. Glass formation and crystallization in high-temperature glass-ceramics and Si3N4

    Science.gov (United States)

    Drummond, Charles H., III

    1991-01-01

    The softening of glassy grain boundaries in ceramic matrix composites and Si3N4 at high temperatures reduces mechanical strength and the upper-use temperature. By crystallizing this glass to a more refractory crystalline phase, a material which performs at higher temperatures may result. Three systems were examined: a cordierite composition with ZrO2 as a nucleating agent; celsian compositions; and yttrium silicate glasses both in bulk and intergranular in Si3N4. For the cordierite compositions, a series of metastable phases was obtained. The crystallization of these compositions was summarized in terms of metastable ternary isothermal sections. Zircon formed at the expense of ZrO2 and spinel. In SiC composites, the transformations were slower. In celsian, two polymorphs were crystallized. One phase, hexacelsian, which always crystallized, even when metastable, had an undesirable volume change. The other phase, celsian, was very difficult to crystallize. In yttrium silicate bulk glasses, similar in composition to the intergranular glass in Si3N4, a number of polymorphs of Y2Si2O7 were crystallized. The conditions under which these polymorphs formed are compared with crystallization in Si3N4.

  19. Co-firing coal with wood pellets for U.S. electricity generation: A real options analysis

    International Nuclear Information System (INIS)

    Xian, Hui; Colson, Gregory; Mei, Bin; Wetzstein, Michael E.

    2015-01-01

    In contrast to EU, U.S. electric utilities are not employing the bioenergy technology of co-firing wood pellets with coal. This difference in employment patterns is explored within a real options analysis (ROA) for possible U.S. utilization of wood pellets, considering fuel-price series from 2009 to 2014. For analysis, these series are divided into two sub-periods based on different market conditions: Infancy (2009–2011) and Substitution (2012–2014). ROA indicates co-firing wood pellets with coal is feasible considering adoption during wood pellets' infancy, under low discount rates, and long power-plant lifespans. A portfolio effect of employing multiple fuels underlies this result. However, co-firing is not currently economically feasible. The different adoption decisions are likely a consequence of recent cheap and abundant U.S. natural gas. For co-fired wood pellets to be feasible, government incentives and/or a market increase in natural gas prices appear necessary. -- Highlights: •Real options analysis indicates co-firing is not currently economically feasible within the U.S. •The recent U.S. natural-gas boom is likely hindering the adoption of co-firing. •For co-fired adoption, government incentives or an increase in natural-gas prices are necessary

  20. Lattice Thermal Conductivity of Ultra High Temperature Ceramics ZrB2 and HfB2 from Atomistic Simulations

    Science.gov (United States)

    Lawson, John W.; Murray, Daw S.; Bauschlicher, Charles W., Jr.

    2011-01-01

    Atomistic Green-Kubo simulations are performed to evaluate the lattice thermal conductivity for single crystals of the ultra high temperature ceramics ZrB2 and HfB2 for a range of temperatures. Recently developed interatomic potentials are used for these simulations. Heat current correlation functions show rapid oscillations which can be identified with mixed metal-Boron optical phonon modes. Agreement with available experimental data is good.

  1. Effect of Sintering Temperature on the Microstructure and Mechanical Properties of Low-Cost Light-Weight Proppant Ceramics

    Science.gov (United States)

    Wang, K. Y.; Wang, H. J.; Zhou, Y.; Wu, Y. Q.; Li, G. M.; Tian, Y. M.

    2017-09-01

    In this paper, the low-cost light-weight proppant ceramics were prepared with the solid wastes of coal gangue as the raw materials, and the effect of sintering temperature on the apparent porosity, bulk density, bending strength, microstructure and phase composition were investigated. The results showed that the ceramics, sintered at 1350°C, has the best performance with the bending strength of 85MPa, bulk density of 2.7 g/cm3 and apparent porosity of 18%. These properties of ceramics were very close to that of the bauxite-sintered, and thus the gangue were very probably selected for the preparation of proppants that involved in the exploitation of coalbed methane.

  2. Ultimate Tensile Strength as a Function of Test Rate for Various Ceramic Matrix Composites at Elevated Temperatures

    Science.gov (United States)

    Choi, Sung R.; Bansal, Narottam P.; Gyekenyesi, John P.

    2002-01-01

    Ultimate tensile strength of five different continuous fiber-reinforced ceramic composites, including SiC/BSAS (2D 2 types), SiC/MAS-5 (2D), SiC/SiC (2D enhanced), and C/SiC(2D) was determined as a function of test rate at I 100 to 1200 'C in air. All five composite materials exhibited a significant dependency of ultimate strength on test rate such that the ultimate strength decreased with decreasing test rate, similar to the behavior observed in many advanced monolithic ceramics at elevated temperatures. The application of the preloading technique as well as the prediction of life from one loading configuration (constant stress rate) to another (constant stress loading) for SiC/BSAS suggested that the overall macroscopic failure mechanism of the composites would be the one governed by a power-law type of damage evolution/accumulation, analogous to slow crack growth commonly observed in advanced monolithic ceramics.

  3. Thermal Properties of SiOC Glasses and Glass Ceramics at Elevated Temperatures.

    Science.gov (United States)

    Stabler, Christina; Reitz, Andreas; Stein, Peter; Albert, Barbara; Riedel, Ralf; Ionescu, Emanuel

    2018-02-10

    In the present study, the effect of the chemical and phase composition on the thermal properties of silicon oxide carbides (SiOC) has been investigated. Dense monolithic SiOC materials with various carbon contents were prepared and characterized with respect to their thermal expansion, as well as thermal conductivity. SiOC glass has been shown to exhibit low thermal expansion (e.g., ca. 3.2 × 10 -6 K -1 for a SiOC sample free of segregated carbon) and thermal conductivity (ca. 1.5 W/(m∙K)). Furthermore, it has been observed that the phase separation, which typically occurs in SiOC exposed to temperatures beyond 1000-1200 °C, leads to a decrease of the thermal expansion (i.e., to 1.83 × 10 -6 K -1 for the sample above); whereas the thermal conductivity increases upon phase separation (i.e., to ca. 1.7 W/(m∙K) for the sample mentioned above). Upon adjusting the amount of segregated carbon content in SiOC, its thermal expansion can be tuned; thus, SiOC glass ceramics with carbon contents larger than 10-15 vol % exhibit similar coefficients of thermal expansion to that of the SiOC glass. Increasing the carbon and SiC content in the studied SiOC glass ceramics leads to an increase in their thermal conductivity: SiOC with relatively large carbon and silicon carbides (SiC) volume fractions (i.e., 12-15 and 20-30 vol %, respectively) were shown to possess thermal conductivities in the range from 1.8 to 2.7 W/(m∙K).

  4. Soviet Developments in High Temperature Ceramics No. 1, January-December 1975

    Science.gov (United States)

    1976-02-25

    of thermomechanical character- istics of refractories made from zirconia-base and magnesia-base materials of technical grade or chemically pure... thermomechanical and other characteristics are examined. Problems of analysis of raw materials and refractories are discussed. Studies on...Insulation ceramics Ceramic electrode material Refractory oxide ceramics 20. APSTRxCT fCon«nua on rararaa »id» H nacaxary «nd Identity by block

  5. Effect of oxidation at elevated temperature on elastic and interface properties of ceramic matrix composites

    Czech Academy of Sciences Publication Activity Database

    Brandstetter, J.; Glogar, Petr; Loidl, D.; Kromp, K.

    2005-01-01

    Roč. 290, - (2005), s. 340-343 ISSN 1013-9826. [International conference on fractography of advanced ceramics /2./. Stará Lesná, 03.10.2005-06.10.2005] R&D Projects: GA AV ČR(CZ) KSK2067107 Institutional research plan: CEZ:AV0Z30460519 Keywords : polysiloxane * ceramic matrix composite * shear modulus Subject RIV: JH - Ceramics, Fire-Resistant Materials and Glass Impact factor: 0.224, year: 2005

  6. Synthesis of Hafnium-Based Ceramic Materials for Ultra-High Temperature Aerospace Applications

    Science.gov (United States)

    Johnson, Sylvia; Feldman, Jay

    2004-01-01

    This project involved the synthesis of hafnium (Hf)-based ceramic powders and Hf-based precursor solutions that were suitable for preparation of Hf-based ceramics. The Hf-based ceramic materials of interest in this project were hafnium carbide (with nominal composition HE) and hafnium dioxide (HfO2). The materials were prepared at Georgia Institute of Technology and then supplied to research collaborators Dr. Sylvia Johnson and Dr. Jay Feldman) at NASA Ames Research Center.

  7. NATO Advanced Research Workshop on Boron Rich Solids Sensors for Biological and Chemical Detection, Ultra High Temperature Ceramics, Thermoelectrics, Armor

    CERN Document Server

    Orlovskaya, Nina

    2011-01-01

    The objective of this book is to discuss the current status of research and development of boron-rich solids as sensors, ultra-high temperature ceramics, thermoelectrics, and armor. Novel biological and chemical sensors made of stiff and light-weight boron-rich solids are very exciting and efficient for applications in medical diagnoses, environmental surveillance and the detection of pathogen and biological/chemical terrorism agents. Ultra-high temperature ceramic composites exhibit excellent oxidation and corrosion resistance for hypersonic vehicle applications. Boron-rich solids are also promising candidates for high-temperature thermoelectric conversion. Armor is another very important application of boron-rich solids, since most of them exhibit very high hardness, which makes them perfect candidates with high resistance to ballistic impact. The following topical areas are presented: •boron-rich solids: science and technology; •synthesis and sintering strategies of boron rich solids; •microcantileve...

  8. Design and proof of concept of an innovative very high temperature ceramic solar absorber

    Science.gov (United States)

    Leray, Cédric; Ferriere, Alain; Toutant, Adrien; Olalde, Gabriel; Peroy, Jean-Yves; Chéreau, Patrick; Ferrato, Marc

    2017-06-01

    Hybrid solar gas-turbine (HSGT) is an attractive technology to foster market penetration of CSP. HSGT offers some major advantages like for example high solar-to-electric conversion efficiency, reduced water requirement and low capital cost. A very high temperature solar receiver is needed when elevated solar share is claimed. A few research works, as reported by Karni et al. [8] and by Buck et al. [1], have been dedicated to solar receiver technologies able to deliver pressurized air at temperature above 750°C. The present work focuses on research aiming at developing an efficient and reliable solar absorber able to provide pressurized air at temperature up to 1000°C and more. A surface absorber technology is selected and a modular design of receiver is proposed in which each absorber module is made of BOOSTEC® SiC ceramic (silicon carbide) as bulk material with straight air channels inside. Early stage experimental works done at CNRS/PROMES on lab-scale absorbers showed that the thermo-mechanical behavior of this material is a critical issue, resulting in elevated probability of failure under severe conditions like large temperature gradient or steep variation of solar flux density in situations of cloud covering. This paper reports on recent progress made at CNRS/PROMES to address this critical issue. The design of the absorber has been revised and optimized according to thermo-mechanical numerical simulations, and an experimental proof of concept has been done on a pilot-scale absorber module at Themis solar tower facility.

  9. Reliability of Ceramic Column Grid Array Interconnect Packages Under Extreme Temperatures

    Science.gov (United States)

    Ramesham, Rajeshuni

    2011-01-01

    A paper describes advanced ceramic column grid array (CCGA) packaging interconnects technology test objects that were subjected to extreme temperature thermal cycles. CCGA interconnect electronic package printed wiring boards (PWBs) of polyimide were assembled, inspected nondestructively, and, subsequently, subjected to ex - treme-temperature thermal cycling to assess reliability for future deep-space, short- and long-term, extreme-temperature missions. The test hardware consisted of two CCGA717 packages with each package divided into four daisy-chained sections, for a total of eight daisy chains to be monitored. The package is 33 33 mm with a 27 27 array of 80%/20% Pb/Sn columns on a 1.27-mm pitch. The change in resistance of the daisy-chained CCGA interconnects was measured as a function of the increasing number of thermal cycles. Several catastrophic failures were observed after 137 extreme-temperature thermal cycles, as per electrical resistance measurements, and then the tests were continued through 1,058 thermal cycles to corroborate and understand the test results. X-ray and optical inspection have been made after thermal cycling. Optical inspections were also conducted on the CCGA vs. thermal cycles. The optical inspections were conclusive; the x-ray images were not. Process qualification and assembly is required to optimize the CCGA assembly, which is very clear from the x-rays. Six daisy chains were open out of seven daisy chains, as per experimental test data reported. The daisy chains are open during the cold cycle, and then recover during the hot cycle, though some of them also opened during the hot thermal cycle..

  10. Rat inhalation test with particles from biomass combustion and biomass co-firing exhaust

    International Nuclear Information System (INIS)

    Bellmann, B; Creutzenberg, O; Ernst, H; Muhle, H

    2009-01-01

    The health effects of 6 different fly ash samples from biomass combustion plants (bark, wood chips, waste wood, and straw), and co-firing plants (coal, co-firing of coal and sawdust) were investigated in a 28-day nose-only inhalation study with Wistar WU rats. Respirable fractions of carbon black (Printex 90) and of titanium dioxide (Bayertitan T) were used as reference materials for positive and negative controls. The exposure was done 6 hours per day, 5 days per week at an aerosol concentration of 16 mg/m 3 . The MMAD of all fly ash samples and reference materials in the inhalation unit were in the range from 1.5 to 3 μm. The investigations focused predominantly on the analysis of inflammatory effects in the lungs of rats using bronchoalveolar lavage (BAL) and histopathology. Different parameters (percentage of polymorphonuclear neutrophils (PMN), interleukin-8 and interstitial inflammatory cell infiltration in the lung tissue) indicating inflammatory effects in the lung, showed a statistically significant increase in the groups exposed to carbon black (positive control), C1 (coal) and C1+BM4 (co-firing of coal and sawdust) fly ashes. Additionally, for the same groups a statistically significant increase of cell proliferation in the lung epithelium was detected. No significant effects were detected in the animal groups exposed to BM1 (bark), BM2 (wood chips), BM3 (waste wood), BM6 (straw) or titanium dioxide.

  11. A Greenhouse Gas Balance of Electricity Production from Co-firing Palm Oil Products from Malaysia

    International Nuclear Information System (INIS)

    Wicke, B.; Dornburg, V.; Faaij, A.; Junginger, M.

    2007-05-01

    The Netherlands imports significant quantities of biomass for energy production, among which palm oil has been used increasingly for co-firing in existing gas-fired power plants for renewable electricity production. Imported biomass, however, can not simply be considered a sustainable energy source. The production and removal of biomass in other places in the world result in ecological, land-use and socio-economic impacts and in GHG emissions (e.g. for transportation). As a result of the sustainability discussions, the Cramer Commission in the Netherlands has formulated (draft) criteria and indicators for sustainable biomass production. This study develops a detailed methodology for determining the GHG balance of co-firing palm oil products in the Netherlands based on the Cramer Commission methodology. The methodology is applied to a specific bio-electricity chain: the production of palm oil and a palm oil derivative, palm fatty acid distillate (PFAD), in Northeast Borneo in Malaysia, their transport to the Netherlands and co-firing with natural gas for electricity production at the Essent Claus power plant

  12. Feasibility study of forest residue use as fuel through co-firing with pellet

    Energy Technology Data Exchange (ETDEWEB)

    Granada, E.; Lareo, G.; Miguez, J.L.; Moran, J.; Porteiro, J. [E.T.S. Ingenieros Industriales, Vigo University, Lagoas-Marcosende s/n, 36200-Vigo (Spain); Ortiz, L. [E.U. Ingenieria Tecnica Forestal, Campus A Xunqueira s/n, 36005-Pontevedra (Spain)

    2006-03-15

    Co-firing is a useful technology for reclaiming waste biomass as fuel. This article studies the use of three different forest residues (Eucalyptus, pine and pine bark) with pellet based on a mixture of fuels prior to combustion. Several combustion configurations, such as the basic configuration (only preheated primary air supply) and other especially developed configurations, such as secondary air and gas recirculation, are studied and optimized. Due to feeding problems, a co-firing feeding hopper was specially developed and honed in order to assure a precise feeding rate of different fuel materials. The experimental results suggest that the pine bark has the best feed performance. Overall, a lower efficiency was achieved compared with pellet-only combustion. Co-firing of these blends is financially viable due to the lower price of the treated pine bark. High percentages of pine bark (50%) reduce efficiency significantly. This is improved with secondary air and recirculation. Pine bark of around 25% is the most suitable configuration. (author)

  13. Rat inhalation test with particles from biomass combustion and biomass co-firing exhaust

    Science.gov (United States)

    Bellmann, B.; Creutzenberg, O.; Ernst, H.; Muhle, H.

    2009-02-01

    The health effects of 6 different fly ash samples from biomass combustion plants (bark, wood chips, waste wood, and straw), and co-firing plants (coal, co-firing of coal and sawdust) were investigated in a 28-day nose-only inhalation study with Wistar WU rats. Respirable fractions of carbon black (Printex 90) and of titanium dioxide (Bayertitan T) were used as reference materials for positive and negative controls. The exposure was done 6 hours per day, 5 days per week at an aerosol concentration of 16 mg/m3. The MMAD of all fly ash samples and reference materials in the inhalation unit were in the range from 1.5 to 3 μm. The investigations focused predominantly on the analysis of inflammatory effects in the lungs of rats using bronchoalveolar lavage (BAL) and histopathology. Different parameters (percentage of polymorphonuclear neutrophils (PMN), interleukin-8 and interstitial inflammatory cell infiltration in the lung tissue) indicating inflammatory effects in the lung, showed a statistically significant increase in the groups exposed to carbon black (positive control), C1 (coal) and C1+BM4 (co-firing of coal and sawdust) fly ashes. Additionally, for the same groups a statistically significant increase of cell proliferation in the lung epithelium was detected. No significant effects were detected in the animal groups exposed to BM1 (bark), BM2 (wood chips), BM3 (waste wood), BM6 (straw) or titanium dioxide.

  14. Co-firing Bosnian coals with woody biomass: Experimental studies on a laboratory-scale furnace and 110 MWe power unit

    Directory of Open Access Journals (Sweden)

    Smajevic Izet

    2012-01-01

    Full Text Available This paper presents the findings of research into cofiring two Bosnian cola types, brown coal and lignite, with woody biomass, in this case spruce sawdust. The aim of the research was to find the optimal blend of coal and sawdust that may be substituted for 100% coal in large coal-fired power stations in Bosnia and Herzegovina. Two groups of experimental tests were performed in this study: laboratory testing of co-firing and trial runs on a large-scale plant based on the laboratory research results. A laboratory experiment was carried out in an electrically heated and entrained pulverized-fuel flow furnace. Coal-sawdust blends of 93:7% by weight and 80:20% by weight were tested. Co-firing trials were conducted over a range of the following process variables: process temperature, excess air ratio and air distribution. Neither of the two coal-sawdust blends used produced any significant ash-related problems provided the blend volume was 7% by weight sawdust and the process temperature did not exceed 1250ºC. It was observed that in addition to the nitrogen content in the co-fired blend, the volatile content and particle size distribution of the mixture also influenced the level of NOx emissions. The brown coal-sawdust blend generated a further reduction of SO2 due to the higher sulphur capture rate than for coal alone. Based on and following the laboratory research findings, a trial run was carried out in a large-scale utility - the Kakanj power station, Unit 5 (110 MWe, using two mixtures; one in which 5%/wt and one in which 7%/wt of brown coal was replaced with sawdust. Compared to a reference firing process with 100% coal, these co-firing trials produced a more intensive redistribution of the alkaline components in the slag in the melting chamber, with a consequential beneficial effect on the deposition of ash on the superheater surfaces of the boiler. The outcome of the tests confirms the feasibility of using 7%wt of sawdust in combination

  15. ENVIRONMENTAL AND SUSTAINABLE TECHNOLOGY EVALUATION: BIOMASS CO-FIRING IN INDUSTRIAL BOILERS--MINNESOTA POWER'S RAPIDS ENERGY CENTER

    Science.gov (United States)

    The U.S. EPA operates the Environmental and Sustainable Technology Evaluation (ESTE) program to facilitate the deployment of innovative technologies through performance verification and information dissemination. This ESTE project involved evaluation of co-firing common woody bio...

  16. Study of phase development in alumina-spodumene ceramics by high temperature neutron diffraction

    International Nuclear Information System (INIS)

    Gan, B.K.; O'Connor, B.H.

    1999-01-01

    Full text: Melting and crystallisation of minor phases are important in many material systems which contain impurities and/or grain boundary liquid phases. Grain boundary glassy phases are generally not thermodynamically stable, and can devitrify during the sintering process or from other high temperature exposure. Characterising the minor phase assemblage in these types of materials has implications in processing, microstructural design and in-service use, particularly fluctuating thermal environments. An in situ high temperature neutron diffraction (ND) technique was used to follow the phase dynamics on sintering an alumina-spodumene ceramic as well as the crystallisation kinetics of the evolving crystalline phase in real time. The main benefit of using ND analysis in the present work is that it provides bulk specimen character of the material which is important in quantitatively extracting phase composition information. Likewise, most diffraction measurements are conducted with ambient or static temperature data, collected after specimens have been heat-treated and then cooled. Such data may yield misleading information particularly in relation to non-equilibrium phases. Hence dynamic measurements are clearly preferable as a direct means of confirming sintering processes. ND measurements were performed using the High Flux Australian Reactor (HIFAR) neutron source operated by the Australian Nuclear Science and Technology Organisation (ANSTO) at Lucas Heights, NSW, Australia. The ND patterns collected on heating the compacts provided relevant information for optimising materials processing and sintering protocols. Similarly, the ND patterns collected for three specific cooling schemes yielded significant details of evolution and crystallisation of the minor phase. The principal aim was to demonstrate the fundamental influence of the minor crystalline phase (and hence glassy phase) on properties and to manipulate and tailor the phase structure by controlled

  17. Fatigue Life Prediction of 2D Woven Ceramic-Matrix Composites at Room and Elevated Temperatures

    Science.gov (United States)

    Longbiao, Li

    2017-03-01

    In this paper, the fatigue life of 2D woven ceramic-matrix composites, i.e., SiC/SiC, SiC/Si-N-C, SiC/Si-B4C, and Nextel 610™/Aluminosilicate, at room and elevated temperatures has been predicted using the micromechanics approach. An effective coefficient of the fiber volume fraction along the loading direction (ECFL) was introduced to describe the fiber architecture of preforms. The Budiansky-Hutchinson-Evans shear-lag model was used to describe the microstress field of the damaged composite considering fibers failure. The statistical matrix multicracking model and fracture mechanics interface debonding criterion were used to determine the matrix crack spacing and interface debonded length. The interface shear stress and fibers strength degradation model and oxidation region propagation model have been adopted to analyze the fatigue and oxidation effects on fatigue life of the composite, which is controlled by interface frictional slip and diffusion of oxygen gas through matrix multicrackings. Under cyclic fatigue loading, the fibers broken fraction was determined by combining the interface/fiber oxidation model, interface wear model and fibers statistical failure model at elevated temperatures, based on the assumption that the fiber strength is subjected to two-parameter Weibull distribution and the load carried by broken and intact fibers satisfy the Global Load Sharing (GLS) criterion. When the broken fibers fraction approaches to the critical value, the composites fatigue fractures. The fatigue life S- N curves of 2D SiC/SiC, SiC/Si-N-C, SiC/Si-B4C, and Nextel 610™/Aluminosilicate composites at room temperature and 800, 1000 and 1200 °C in air and steam have been predicted.

  18. Microstructure and high-temperature strength of textured and non-textured ZrB2 ceramics

    Directory of Open Access Journals (Sweden)

    Wen-Wen Wu

    2014-01-01

    Full Text Available Zirconium diboride (ZrB2 ceramic possesses a unique combination of nice mechanical performance, high melting point (> 3000 °C and great high-temperature oxidation resistance (up to 1600 °C, which makes it a promising material system for ever-increasing ultra-high temperature (UHT applications. However, ZrB2 suffers from poor mechanical performance at UHTs, which could strongly limit its applications at UHT. Here, we successfully demonstrate that texturing is an effective strategy to greatly enhance the flexural strength of monolithic ZrB2, reaching a high value of 810 ± 60 MPa at 1600 °C when loaded in c-axis direction. We thoroughly discuss the strengthening mechanism by in-depth microstructural observations and analysis. Our discovery has technological and scientific implications for other UHT ceramic systems, especially those using ZrB2 as a matrix.

  19. A ceramic nozzle for the NASA-Langley 2.4-m /8.0-ft/ high temperature structures tunnel

    Science.gov (United States)

    Buckley, J. D.; Vasquez, P.

    1982-01-01

    Two materials, a refractory castable ceramic and a SiO2-SiO2 composite, were fabricated as nozzle inserts for the Langley Research Center's 2.4-m (8.0-ft) high temperature structures tunnel. The high pressure and intense heat of the CH4-air products of the combustion-gas stream limits the materials that can be used in this tunnel. The castable-ceramic material showed good resistance to erosion and the thermal loads imposed on it by the gas stream but failed in tension when subjected to high hoop stresses. The SiO2-SiO2-composite nozzle insert withstood the thermomechanical loads but eroded unacceptably with increasing test temperature and pressure.

  20. Robustness and Versatility of Thin Films on Low Temperature Cofired Ceramic (LTCC)

    Energy Technology Data Exchange (ETDEWEB)

    Wolf, J. Ambrose; Vianco, P. T.; Johnson, M. H.; Goldammer, S.

    2011-10-09

    Thin film multilayers have previously been introduced on multilayer low temperature cofired ceramic (LTCC). The ruggedness of a multipurpose Ti-Cu-Pt-Au stack has continued to benefit fabrication and reliability in state-of-theart modules. Space optimization is described, preserving miniaturization of critical spaces and component pads. Additional soldering details are also presented, including trends with solder-stop materials. Feature compensation becomes a simple step in the normal manufacturing flow which enables exact targeting of desired feature sizes. In addition, fine details of the manufacturing process, including ion milling, will be discussed. We will discuss full long-term aging results and structural details that reinforce the reliability and function. Different thin film materials for specific applications can be exploited for additional capabilities such as filters and other integral components. Cross sections verify the results shown. This successful integration of thin films on LTCC points to higher frequencies which require finer lines and spaces. Advancements of these applications become possible due to the associated progression of smaller skin depth and thinner metallic material.

  1. Fully Integrated Applications of Thin Films on Low Temperature Cofired Ceramic (LTCC)

    Energy Technology Data Exchange (ETDEWEB)

    Ambrose Wolf; Ken Peterson; Matt O' Keefe; Wayne Huebner; Bill Kuhn

    2012-04-19

    Thin film multilayers have previously been introduced on multilayer low temperature cofired ceramic (LTCC), as well as initial thin film capacitors on LTCC. The ruggedness of a multipurpose Ti-Cu-Pt-Au stack for connectivity and RF conductivity has continued to benefit fabrication and reliability in state of-the-art modules, while the capacitors have followed the traditional Metal-Insulator-Metal (MIM) style. The full integration of thin film passives with thin film connectivity traces is presented. Certain passives, such as capacitors, require specifically tailored and separately patterned thin film (multi-)layers, including a dielectric. Different capacitance values are achieved by variation of both the insulator layer thickness and the active area of the capacitor. Other passives, such as filters, require only the conductor - a single thin film multilayer. This can be patterned from the same connectivity thin film material (Ti-Cu-Pt-Au), or a specially tailored thin film material (e.g. Ti-Cu-Au) can be deposited. Both versions are described, including process and integration details. Examples are discussed, ranging from patterning for maximum tolerances, to space and performance-optimized designs. Cross-sectional issues associated with integration are also highlighted in the discussion.

  2. Characterization of ceramics and intermetallics fabricated by self-propagating high-temperature synthesis

    International Nuclear Information System (INIS)

    Hurst, J.B.

    1989-05-01

    Three efforts aimed at investigating the process of self-propagating high temperature synthesis (SHS) for the fabrication of structural ceramics and intermetallics are summarized. Of special interest was the influence of processing variables such as exothermic dopants, gravity, and green state morphology in materials produced by SHS. In the first effort directed toward the fabrication of SiC, exothermic dopants of yttrium and zirconium were added to SiO2 or SiO2 + NiO plus carbon powder mix and processed by SHS. This approach was unsuccessful since it did not produce the desired product of crystalline SiC. In the second effort, the influence of gravity was investigated by examining Ni-Al microstructures which were produced by SHS combustion waves traveling with and opposite the gravity direction. Although final composition and total porosities of the combusted Ni-Al compounds were found to be gravity independent, larger pores were created in those specimens which were combusted opposite to the gravity force direction. Finally, it was found that green microstructure has a significant effect on the appearance of the combusted piece. Severe pressing laminations were observed to arrest the combustion front for TiC samples

  3. Production of Ceramic Balls by High Temperature Atomization of Mine Wastes

    Science.gov (United States)

    Park, Hyunsik; Ha, Minchul; Yang, Dong-hyo; Sohn, Jeong-soo; Park, Joohyun

    Gold tailing, red mud and waste limestones are industrial wastes that are mostly landfilled near the process plants. These increase the environmental risks as well as the necessity of waste management. Recycling of materials has been limited due to the fine particle sizes, heavy metals and unique oxide compositions. The authors investigated the potential utilization of these industrial wastes by melting and granulation technique. As quartz, hematite, alumina and lime consist more than 90wt% of mine wastes, CaO-FetO-Al2O3-SiO2 quaternary oxide system was applied to the thermodynamic calculations. Compositions of molten oxides were designed considering the lowest melting temperature and the adequate viscosity for atomization. Samples were melted by high frequency induction furnace then the atomization was carried out by air blowing technique. Viscosities of the melts were measured to quantify the optimum melting and atomization condition. Size distribution of the produced ceramic balls was investigated to estimate potential of the product to be used as abrasive materials.

  4. Mechanical Properties and Plasma Erosion Resistance of ZrO{sub 2p}(3Y)/BN-SiO{sub 2} Ceramic Composites under Different Sintering Temperature

    Energy Technology Data Exchange (ETDEWEB)

    Zhou Yu; Duan Xiaoming; Jia Dechang; Yang Zhihua; Meng Qingchang; Yu Yang [Institute for Advanced Ceramics, Harbin Institute of Technology, Harbin, 150001 (China); Yu Daren; Ding Yongjie, E-mail: dxmhit@126.com [School of Energy Science and Technology, Harbin Institute of Technology, Harbin, 150001 (China)

    2011-10-29

    ZrO{sub 2p}(3Y)/BN-SiO{sub 2} ceramic composites were hot pressed under different sintering temperature. The ceramic composites were composed by BN, m-ZrO{sub 2}, t-ZrO{sub 2} and SiO{sub 2}. The relative density, bending strength, elastic modulus and fracture toughness increase with the sintering temperature increasing, the maximum value of which at the sintering temperature of 1800 deg. C are 97.5%, 229.9MPa, 60.8GPa and 3.55MPam{sup 1/2}, respectively. The erosion resistance ability of ZrO{sub 2p}(3Y)/BN-SiO{sub 2} ceramic composites rise gradually with the sintering temperature increasing, and the erosion rate of the ceramic composite sintered at 1800 deg. C is 8.03x10{sup -3}mm/h.

  5. Characterization of low-temperature cofired ceramic tiles as platforms for gas chromatographic separations.

    Science.gov (United States)

    Darko, Ernest; Thurbide, Kevin B; Gerhardt, Geoff C; Michienzi, Joseph

    2013-06-04

    A gas chromatography (GC) column is fabricated within a low-temperature cofired ceramic (LTCC) tile, and its analytical properties are characterized. By using a dual-spiral design, a 100 μm wide square channel up to 15 m in length is produced within an 11 cm × 5.5 cm LTCC tile. The channel is dynamically coated with an OV-101 stationary phase that is cross-linked with dicumyl peroxide. While the uncoated LTCC tiles were able to separate a mixture of n-alkanes, the peak shapes were broad (base width of ~2 min) and tailing. In contrast to this, the coated LTCC tiles produced sharp (base width of ~8-10 s), symmetrical, well-resolved peaks for the same analytes. By using a 7.5 m long channel, about 15,000 plates were obtained for a dodecane test analyte. Further, the coated LTCC tiles were found to produce plate heights that were about 3-fold smaller than those obtained from a conventional capillary GC column of similar length, dimension, and coating operated under the same conditions. As a result, test analyte separations were slightly improved in the LTCC tiles, and their overall performance fared well. In terms of temperature programming, it was found that a series of n-alkanes separated on the LTCC tile provided a cumulative peak capacity of around 54 peaks when using C₈ to C₁₃ as analyte markers. Results indicate that LTCC tiles provide a viable and useful alternative platform for performing good quality GC separations.

  6. Microwave dielectric properties of low-fired Li{sub 2}TiO{sub 3}–MgO ceramics for LTCC applications

    Energy Technology Data Exchange (ETDEWEB)

    Ma, Jian-Li [School of Science, Anhui University of Science and Technology, Huainan 232001 (China); Fu, Zhi-Fen, E-mail: fuzhifen80@sina.com [School of Science, Anhui University of Science and Technology, Huainan 232001 (China); Liu, Peng [College of Physics and Information Technology, Shaanxi Normal University, Xi’an 710062 (China); Wang, Bing; Li, Yang [School of Science, Anhui University of Science and Technology, Huainan 232001 (China)

    2016-02-15

    Graphical abstract: This figure gives the Q × f and τ{sub f} of Li{sub 2}TiO{sub 3}–MgO ceramics sintered at various temperatures with different LiF contents. Addition of LiF enhanced the sinterability and optimized the microwave dielectric properties of Li{sub 2}TiO{sub 3}–MgO ceramics. The excellent microwave dielectric properties (ε{sub r} = 15.8, Q × f = 64,500 GHz, and τ{sub f} = −0.2 ppm/°C) of Li{sub 2}TiO{sub 3}–MgO ceramics sintered at 850 °C illustrated that LiF is a simple effective sintering aids for Li{sub 2}TiO{sub 3}–MgO ceramics. Such sample was compatible with Ag electrodes, suitable for the low-temperature co-fired ceramics (LTCC) applications. - Highlights: • Temperature stability of Li{sub 2}TiO{sub 3} ceramics were improved by doping MgO. • The low-fired Li{sub 2}TiO{sub 3}–MgO ceramics are fabricated. • LiF liquid phase reduced sintering temperature of Li{sub 2}TiO{sub 3}–MgO ceramics to 850 °C. • The low-fired Li{sub 2}TiO{sub 3}–MgO ceramics possess well microwave dielectric properties. • The sample was compatible with Ag electrodes and suitable for LTCC applications. - Abstract: We fabricated the low-fired Li{sub 2}TiO{sub 3}–MgO ceramics doped with LiF by a conventional solid-state route, and investigated systematically their sintering characteristics, microstructures and microwave dielectric properties. The results showed that temperature stability of Li{sub 2}TiO{sub 3} ceramics were improved by doping MgO. Well microwave dielectric properties for Li{sub 2}TiO{sub 3}–13 wt%MgO (LTM) ceramics with ε{sub r} = 16.4, Q × f = 87,500 GHz, and τ{sub f} = −1.2 ppm/°C were obtained at 1325 °C. Furthermore, addition of LiF enhanced the sinterability and optimized the microwave dielectric properties of LTM ceramics. A typically sample of LTM-4 wt%LiF ceramics with optimum dielectric properties (ε{sub r} = 15.8, Q × f = 64,500 GHz, and τ{sub f} = −0.2 ppm/°C) were achieved at 850 °C for 4 h. Such

  7. New fuel cells system for portable application with low temperature cofired ceramic (LTCC) technology

    Science.gov (United States)

    Gao, Yong

    Miniature direct methanol fuel cells (DMFCs) are promising micro power sources for portable appliction. Low temperature cofired ceramic (LTCC), a competitive technology for current MEMS based fabrication, provides cost-effective mass manufacturing route for miniature DMFCs. Porous silver tape is adapted as electrodes to replace the traditional porous carbon electrodes due to its compatibility to LTCC processing and other electrochemical advantages. Electrochemical evaluation of silver under DMFCs operating conditions demonstrated that silver is a good electrode for DMFCs because of its reasonable corrosion resistance, low passivating current, and enhanced catalytic effect. Two catalyst loading methods (cofiring and postfiring) of the platinum and ruthenium catalysts are evaluated for LTCC based processing. The electrochemical analysis exhibits that the cofired path out-performs the postfiring path both at the anode and cathode. The reason is the formation of high surface area precipitated whiskers. Self-constraint sintering is utilized to overcome the difficulties of the large difference of coefficient of thermal expansion (CTE) between silver and LTCC (Dupont 951) tape during cofiring. The graphite sheet employed as a cavity fugitive insert guarantees cavity dimension conservation. Finally, performance of the membrane electrode assembly (MEA) with the porous silver electrode in the regular graphite electrode based cell and the integrated cofired cell is measured under passive fuel feeding condition. The MEA of the regular cell performs better as the electrode porosity and temperature increased. The power density of 10 mWcm-2 was obtained at ambient conditions with 1M methanol and it increased to 16 mWcm -2 at 50°C from an open circuit voltage of 0.58V. For the integrated prototype cell, the best performance, which depends on the balance methanol crossover and mass transfer at different temperatures and methanol concentrations, reaches 1.13 mWcm-2 at 2M methanol

  8. Ceramic Composite Mechanical Fastener System for High-Temperature Structural Assemblies, Phase I

    Data.gov (United States)

    National Aeronautics and Space Administration — Hot structures fabricated from ceramic composite materials are an attractive design option for components of future high-speed aircraft, re-entry vehicles and...

  9. Reliable Direct Bond Copper Ceramic Packages for High Temperature Power Electronics, Phase I

    Data.gov (United States)

    National Aeronautics and Space Administration — The proposed program will develop highly reliable, hermetic, Si3N4 ceramic multichip modules to integrate commercially available SiC power devices to build power...

  10. Implementation Challenges for Sintered Silicon Carbide Fiber Bonded Ceramic Materials for High Temperature Applications

    Science.gov (United States)

    Singh, M.

    2011-01-01

    During the last decades, a number of fiber reinforced ceramic composites have been developed and tested for various aerospace and ground based applications. However, a number of challenges still remain slowing the wide scale implementation of these materials. In addition to continuous fiber reinforced composites, other innovative materials have been developed including the fibrous monoliths and sintered fiber bonded ceramics. The sintered silicon carbide fiber bonded ceramics have been fabricated by the hot pressing and sintering of silicon carbide fibers. However, in this system reliable property database as well as various issues related to thermomechanical performance, integration, and fabrication of large and complex shape components has yet to be addressed. In this presentation, thermomechanical properties of sintered silicon carbide fiber bonded ceramics (as fabricated and joined) will be presented. In addition, critical need for manufacturing and integration technologies in successful implementation of these materials will be discussed.

  11. Researching on thermal characters in Yb3+/Er3+ codoped phosphate glass ceramic for fluorescence temperature sensor

    Directory of Open Access Journals (Sweden)

    Yuanxue Cai

    Full Text Available To explore fluorescence temperature sensor, Yb3+/Er3+ co-doped phosphate glass ceramic was prepared by high-temperature melting method and thermal annealing technology. The luminescent spectra of the sample were measured under 975 nm excitation at the temperature ranges of 25–300 °C. The strong green up-conversion emissions, coming from the transitions of Er3+ ion: 2H11/2-4I15/2 and 4S3/2-4I15/2, were observed. The fluorescence intensity ratio of the two green up-conversion emissions can change with the increasing of temperature. The sensitivity of Er3+/Yb3+ co-doped phosphate glass ceramic reached the maximal value of ∼0.0077 K−1. The sensitivity is relatively flat at the high temperature region. Our research is valuable to developing fluorescence temperature sensor. Keywords: Luminescence, Optical materials and properties, Sensor

  12. CO-FIRING COAL: FEEDLOT AND LITTER BIOMASS (CFB AND CLB) FUELS IN PULVERIZED FUEL AND FIXED BED BURNERS

    Energy Technology Data Exchange (ETDEWEB)

    Kalyan Annamalai; John Sweeten; Saqib Mukhtar; Ben Thein; Gengsheng Wei; Soyuz Priyadarsan; Senthil Arumugam; Kevin Heflin

    2003-08-28

    Intensive animal feeding operations create large amounts of animal waste that must be safely disposed of in order to avoid environmental degradation. Cattle feedlots and chicken houses are two examples. In feedlots, cattle are confined to small pens and fed a high calorie grain-diet diet in preparation for slaughter. In chicken houses, thousands of chickens are kept in close proximity. In both of these operations, millions of tons of manure are produced every year. The manure could be used as a fuel by mixing it with coal in a 90:10 blend and firing it in an existing coal suspension fired combustion systems. This technique is known as co-firing, and the high temperatures produced by the coal will allow the biomass to be completely combusted. Reburn is a process where a small percentage of fuel called reburn fuel is injected above the NO{sub x} producing, conventional coal fired burners in order to reduce NO{sub x}. The manure could also be used as reburn fuel for reducing NO{sub x} in coal fired plants. An alternate approach of using animal waste is to adopt the gasification process using a fixed bed gasifier and then use the gases for firing in gas turbine combustors. In this report, the cattle manure is referred to as feedlot biomass (FB) and chicken manure as litter biomass (LB). The report generates data on FB and LB fuel characteristics. Co-firing, reburn, and gasification tests of coal, FB, LB, coal: FB blends, and coal: LB blends and modeling on cofiring, reburn systems and economics of use of FB and LB have also been conducted. The biomass fuels are higher in ash, lower in heat content, higher in moisture, and higher in nitrogen and sulfur (which can cause air pollution) compared to coal. Small-scale cofiring experiments revealed that the biomass blends can be successfully fired, and NO{sub x} emissions will be similar to or lower than pollutant emissions when firing coal. Further experiments showed that biomass is twice or more effective than coal when

  13. Method of sintering ceramic materials

    Science.gov (United States)

    Holcombe, Cressie E.; Dykes, Norman L.

    1992-01-01

    A method for sintering ceramic materials is described. A ceramic article is coated with layers of protective coatings such as boron nitride, graphite foil, and niobium. The coated ceramic article is embedded in a container containing refractory metal oxide granules and placed within a microwave oven. The ceramic article is heated by microwave energy to a temperature sufficient to sinter the ceramic article to form a densified ceramic article having a density equal to or greater than 90% of theoretical density.

  14. Functionally graded ceramic materials for high temperature applications for space planes

    Energy Technology Data Exchange (ETDEWEB)

    Laux, T.; Auweter-Kurtz, M. [Stuttgart Univ. (Germany). Inst. for Space Syst.; Killinger, A.; Gadow, R.; Wilhelmi, H.

    1999-10-01

    Whether it is possible to develop a fully reusable space vehicle essentially depends, according to the current point of view, on the success of developing appropriate thermal protection materials. Functionally graded materials are being developed for this purpose. This paper presents first results of the manufacturing of graded coatings and their investigation under high enthalpy flow conditions. The materials were manufactured by atmospheric plasma spraying (APS) at the Institute for Manufacturing Technologies of Ceramic Components and Composites (IFKB). The TPS is made up of principally three layers: a substrate, an intermediate layer and the appropriate thermal protection layer. The substrate is the high melting alloy Inconel 625. In addition to the improvement of the adhesive power between the top layer and the substrate the intermediate layer acts as an oxygen barrier. Cr{sub 3}C{sub 2}-NiCr, NiCrAlY and Mo-MoSi{sub 2} are investigated as intermediate layer materials. ZrO{sub 2} and TiO{sub 2} are used for the TPS surface. First investigations of the selection of surface and intermediate layers were carried out. The investigation of the erosion behaviour was performed within a plasma wind tunnel at the Institute for Space Systems (IRS). The circular samples are loaded by a high enthalpy flow produced by a magnetoplasmadynamic generator (MPG). The test conditions were determined by measurements of the heat flux and the Pitot pressure. The surface temperature of the test sample is measured by pyrometers. The effects of thermal and chemical loads on the sample are presented. (orig.) 15 refs.

  15. Reactive Spark Plasma Sintering and Mechanical Properties of Zirconium Diboride–Titanium Diboride Ultrahigh Temperature Ceramic Solid Solutions

    Directory of Open Access Journals (Sweden)

    Karthiselva N. S.

    2016-09-01

    Full Text Available Ultrahigh temperature ceramics (UHTCs such as diborides of zirconium, hafnium tantalum and their composites are considered to be the candidate materials for thermal protection systems of hypersonic vehicles due to their exceptional combination of physical, chemical and mechanical properties. A composite of ZrB2-TiB2 is expected to have better properties. In this study, an attempt has been made to fabricate ZrB2-TiB2 ceramics using mechanically activated elemental powders followed by reactive spark plasma sintering (RSPS at 1400 °C. Microstructure and phase analysis was carried out using X-ray diffractometer (XRD and electron microscopy to understand microstructure evolution. Fracture toughness and hardness were evaluated using indentation methods. Nanoindentation was used to measure elastic modulus. Compressive strength of the composites has been reported.

  16. Mapping the orthorhombic-to-tetragonal transition at ambient temperature in YBa2Cu3O/sub y/ ceramics

    International Nuclear Information System (INIS)

    The orthorhombic-to-tetragonal transition at ambient temperature in YBa 2 Cu 3 O/sub y/ ceramics is empirically mapped as a function of oxygen content (y) based on published neutron and x-ray diffraction studies. On approaching the transition region (y∼6.5) from the orthorhombic phase, there is a noticeable anomaly in the c-axis length, a smooth evolution of the b axis, and a rather abrupt transition of the a axis (the axis along which oxygen deficiency obtains at larger values of y in the orthorhombic phase). Finally, the empirical method developed here for ascertaining oxygen content from crystallographic data is compared to neutron, hydrogen reduction, and iodometric titration results for several metastable YBa 2 Cu 3 O/sub y/ ceramics and Fe- and Co-doped materials

  17. Transition duct system with straight ceramic liner for delivering hot-temperature gases in a combustion turbine engine

    Science.gov (United States)

    Wiebe, David J.

    2017-05-16

    A transition duct system (10) for delivering hot-temperature gases from a plurality of combustors in a combustion turbine engine is provided. The system includes an exit piece (16) for each combustor. The exit piece may include a straight path segment (26) for receiving a gas flow from a respective combustor. A straight ceramic liner (40) may be inwardly disposed onto a metal outer shell (38) along the straight path segment of the exit piece. Structural arrangements are provided to securely attach the ceramic liner in the presence of substantial flow path pressurization. Cost-effective serviceability of the transition duct systems is realizable since the liner can be readily removed and replaced as needed.

  18. Three-dimensional single-channel thermal analysis of fully ceramic microencapsulated fuel via two-temperature homogenized model

    International Nuclear Information System (INIS)

    Lee, Yoonhee; Cho, Nam Zin

    2014-01-01

    Highlights: • Two-temperature homogenized model is applied to thermal analysis of fully ceramic microencapsulated (FCM) fuel. • Based on the results of Monte Carlo calculation, homogenized parameters are obtained. • 2-D FEM/1-D FDM hybrid method for the model is used to obtain 3-D temperature profiles. • The model provides the fuel-kernel and SiC matrix temperatures separately. • Compared to UO 2 fuel, the FCM fuel shows ∼560 K lower maximum temperatures at steady- and transient states. - Abstract: The fully ceramic microencapsulated (FCM) fuel, one of the accident tolerant fuel (ATF) concepts, consists of TRISO particles randomly dispersed in SiC matrix. This high heterogeneity in compositions leads to difficulty in explicit thermal calculation of such a fuel. For thermal analysis of a fuel element of very high temperature reactors (VHTRs) which has a similar configuration to FCM fuel, two-temperature homogenized model was recently proposed by the authors. The model was developed using particle transport Monte Carlo method for heat conduction problems. It gives more realistic temperature profiles, and provides the fuel-kernel and graphite temperatures separately. In this paper, we apply the two-temperature homogenized model to three-dimensional single-channel thermal analysis of the FCM fuel element for steady- and transient-states using 2-D FEM/1-D FDM hybrid method. In the analyses, we assume that the power distribution is uniform in radial direction at steady-state and that in axial direction it is in the form of cosine function for simplicity. As transient scenarios, we consider (i) coolant inlet temperature transient, (ii) inlet mass flow rate transient, and (iii) power transient. The results of analyses are compared to those of conventional UO 2 fuel having the same geometric dimension and operating conditions

  19. On the high temperature phase transition in Ba(Zr0.20Ti0.80O3 ceramic

    Directory of Open Access Journals (Sweden)

    K. P. Chandra

    2017-08-01

    Full Text Available Temperature dependent X-ray diffraction (XRD and dielectric properties of perovskite Ba(Zr0.2Ti0.8O3 ceramic prepared using a standard solid-state reaction process is presented. Along with phase transitions at low temperature, a new phase transition at high temperature (873∘C at 20Hz, diffusive in character has been found where the lattice structure changes from monoclinic (space group: P2∕m to hexagonal (space group: P6∕mmm. This result places present ceramic in the list of potential candidate for intended high temperature applications. The AC conductivity data followed hopping type charge conduction and supports jump relaxation model. The experimental value of d33=98pC/N was found. The dependence of polarization and strain on electric field at room temperature suggested that lead-free Ba(Zr0.2Ti0.8O3 is a promising material for electrostrictive applications.

  20. Emissions study of co-firing waste carpet in a rotary kiln.

    Science.gov (United States)

    Lemieux, Paul; Stewart, Eric; Realff, Matthew; Mulholland, James A

    2004-01-01

    Post-consumer carpet represents a high volume, high energy content waste stream. As a fuel for co-firing in cement kilns, waste carpet, like waste tires, has potential advantages. Technological challenges to be addressed include assessing potential emissions, in particular NO emissions (from nylon fiber carpets), and optimizing the carpet feed system. This paper addresses the former. Results of pilot-scale rotary kiln experiments demonstrate the potential for using post-consumer waste carpet as a fuel in cement kilns. Continuous feeding of shredded carpet fiber and ground carpet backing, at rates of up to 30% of total energy input, resulted in combustion without transient puffs and with almost no increase in CO and other products of incomplete combustion as compared to kiln firing natural gas only. NO emissions increased with carpet waste co-firing due to the nitrogen content of nylon fiber. In these experiments with shredded fiber and finely ground backing, carpet nitrogen conversion to NO ranged from 3 to 8%. Conversion increased with enhanced mixing of the carpet material and air during combustion. Carpet preparation and feeding method are controlling factors in fuel N conversion.

  1. Electromagnetic interference shielding performance of nano-layered Ti3SiC2 ceramics at high-temperatures

    Directory of Open Access Journals (Sweden)

    Sigong Li

    2018-01-01

    Full Text Available The X-band electromagnetic interference (EMI shielding properties of nano-layered Ti3SiC2 ceramics were evaluated from room temperature up to 800°C in order to explore the feasibility of Ti3SiC2 as efficient high temperature EMI shielding material. It was found that Ti3SiC2 exhibits satisfactory EMI shielding effectiveness (SE close to 30 dB at room temperature and the EMI SE shows good temperature stability. The remarkable EMI shielding properties of Ti3SiC2 can be mainly attributed to high electrical conductivity, high dielectric loss and more importantly the multiple reflections due to the layered structure.

  2. Development of low-expansion ceramics with strength retention to elevated temperatures. Final report

    Energy Technology Data Exchange (ETDEWEB)

    Hirschfeld, D.A.; Brown, J.J. Jr. [Virginia Polytechnic Inst. and State Univ., Blacksburg, VA (United States)

    1994-09-01

    The development of advanced engines has resulted in the need for new ceramic compositions which exhibit thermo-mechanical properties suitable for the engine environment, e.g., low thermal expansion, stability to 1,200 C, and thermal shock resistance. To meet these goals, a two phase research program was instituted. In the first phase, new oxide ceramics were identified in the AlPO{sub 4}-{beta}-eucryptite, {beta}-cristobalite, mullite and zircon systems. This research focused on screening and property characterization of ceramics in the four systems. The most promising compositions in the AlPO{sub 4}-{beta}-eucryptite and zircon systems were then further evaluated and developed in the second phase with the goal of being ready for prototype testing in actual engines. Of the compositions, calcium magnesium zirconium phosphate (zircon system) exhibits the most desirable properties and is presently being developed for commercialization.

  3. High-temperature nanoporous ceramic monolith prepared from a polymeric bicontinuous microemulsion template.

    Science.gov (United States)

    Jones, Brad H; Lodge, Timothy P

    2009-02-11

    Nanoporous ceramic with a unique pore structure was derived from an all-hydrocarbon polymeric bicontinuous microemulsion (BmuE). The BmuE was designed to allow facile removal of one phase, resulting in a nanoporous polymer monolith with BmuE-like structure. The pores were filled with a commercially available, polymeric precursor to nonoxide, Si-based ceramics. Pyrolysis resulted in a monolith of nanoporous ceramic, stable to at least 1000 degrees C, with a BmuE-like pore structure. The pore structure is disordered and 3-D continuous. Microscopy and gas sorption measurements suggest a well-defined pore size distribution spanning roughly 60-100 nm, sizes previously unattainable through related techniques.

  4. Processing, Structure and High Temperature Oxidation Properties of Polymer-Derived and Hafnium Oxide Based Ceramic Systems

    Science.gov (United States)

    Terauds, Kalvis

    Demands for hypersonic aircraft are driving the development of ultra-high temperature structural materials. These aircraft, envisioned to sustain Mach 5+, are expected to experience continuous temperatures of 1200--1800°C on the aircraft surface and temperatures as high as 2800°C in combustion zones. Breakthroughs in the development of fiber based ceramic matrix composites (CMCs) are opening the door to a new class of high-tech UHT structures for aerospace applications. One limitation with current carbon fiber or silicon carbide fiber based CMC technology is the inherent problem of material oxidation, requiring new approaches for protective environmental barrier coatings (EBC) in extreme environments. This thesis focuses on the development and characterization of SiCN-HfO2 based ceramic composite EBC systems to be used as a protective layer for silicon carbide fiber based CMCs. The presented work covers three main architectures for protection (i) multilayer films, (ii) polymer-derived HfSiCNO, and (iii) composite SiCN-HfO 2 infiltration. The scope of this thesis covers processing development, material characterization, and high temperature oxidation behavior of these three SiCN-HfO2 based systems. This work shows that the SiCN-HfO 2 composite materials react upon oxidation to form HfSiO4, offering a stable EBC in streaming air and water vapor at 1600°C.

  5. Low-temperature sintering and compatibility with silver electrode of Ba4MgTi11O27 microwave dielectric ceramic

    International Nuclear Information System (INIS)

    Chen, Xiuli; Zhou, Huanfu; Fang, Liang; Liu, Laijun; Li, Changda; Guo, Ruli; Wang, Hong

    2010-01-01

    Ba 4 MgTi 11 O 27 microwave dielectric ceramic was investigated using X-ray diffraction, scanning electron microscopy and dielectric measurement. The pure Ba 4 MgTi 11 O 27 ceramic shows a high sintering temperature (∼1275 o C) and good microwave dielectric properties as Q x f of 19,630 GHz, ε r of 36.1, τ f of 14.6 ppm/ o C. It was found that the addition of BaCu(B 2 O 5 ) (BCB) can effectively lower the sintering temperature from 1275 to 925 o C, and does not induce much degradation of the microwave dielectric properties. The BCB-doped Ba 4 MgTi 11 O 27 ceramics can be compatible with Ag electrode, which makes it a promising ceramic for LTCC technology application.

  6. Tensile Stress Rupture Behavior of a Woven Ceramic Matrix Composite in Humid Environments at Intermediate Temperature

    National Research Council Canada - National Science Library

    LaRochelle, Kevin J

    2005-01-01

    Stress rupture tests on the Sylramic(TM) fiber with an in-situ layer of boron nitride, boron nitride interphase, and SiC matrix ceramic matrix composite were performed at 550 degrees C and 750 degrees C with 0.0, 0.2...

  7. Thermal Properties of Transparent Yb-Doped YAG Ceramics at Elevated Temperatures

    Czech Academy of Sciences Publication Activity Database

    Hostaša, J.; Matějíček, Jiří; Nait-Ali, B.; Smith, D.S.; Pabst, W.; Esposito, L.

    2014-01-01

    Roč. 97, č. 8 (2014), s. 2602-2606 ISSN 0002-7820 Institutional support: RVO:61389021 Keywords : yttrium aluminium garnet * Yb:YAG * thermal diffusivity Subject RIV: JH - Ceramics, Fire-Resistant Materials and Glass Impact factor: 2.610, year: 2014 http://onlinelibrary.wiley.com/doi/10.1111/jace.13015/abstract

  8. Isothermal and adiabatic Young’s moduli of alumina and zirconia ceramics at elevated temperatures

    Czech Academy of Sciences Publication Activity Database

    Pabst, W.; Gregorová, E.; Černý, Martin

    2013-01-01

    Roč. 33, 15/16 (2013), s. 3085-3093 ISSN 0955-2219 Institutional support: RVO:67985891 Keywords : mechanical properties * porosity * Al2O3 * ZrO2 Subject RIV: JH - Ceramics, Fire-Resistant Materials and Glass Impact factor: 2.307, year: 2013

  9. Influence of Sintering Temperature on Pore Structure and Electrical properties of Technologically Modified MgO-Al2O3 Ceramics

    Directory of Open Access Journals (Sweden)

    Halyna Klym

    2015-03-01

    Full Text Available Technologically modified spinel ceramics are prepared from Al2O3 and 4MgCO3×Mg(OH2×5H2O powders at 1200, 1300 and 1400 oC. The influence of sintering temperature on porous structure and exploitation properties of obtained humidity-sensitive MgO-Al2O3 ceramics are studied. It is shown that increasing of preparing temperature from 1200 to 1400 oC result in transformation of pore size distribution in ceramics from tri- to bi-modal including the open macro- and mesopores with sizes from tem to hundreds nm and nanopores until to a few nm. The studied ceramic elements with electrical resistances ~ 10-2-102 MОhm are high humidity sensitive in the region of 30-95 % with minimal hysteresis in adsorption-desorption cycles. It is established that increasing of humidity sensitivity in ceramics are related to achievement near to optimum pore size distribution and quantity of pores in the all regions. Prolonged degradation transformation in ceramics at higher temperature and relative humidity result in lose sensitivity up to 40-50 %.DOI: http://dx.doi.org/10.5755/j01.ms.21.1.5189

  10. Theoretical Research on Thermal Shock Resistance of Ultra-High Temperature Ceramics Focusing on the Adjustment of Stress Reduction Factor

    Directory of Open Access Journals (Sweden)

    Daining Fang

    2013-02-01

    Full Text Available The thermal shock resistance of ceramics depends on not only the mechanical and thermal properties of materials, but also the external constraint and thermal condition. So, in order to study the actual situation in its service process, a temperature-dependent thermal shock resistance model for ultra-high temperature ceramics considering the effects of the thermal environment and external constraint was established based on the existing theory. The present work mainly focused on the adjustment of the stress reduction factor according to different thermal shock situations. The influences of external constraint on both critical rupture temperature difference and the second thermal shock resistance parameter in either case of rapid heating or cooling conditions had been studied based on this model. The results show the necessity of adjustment of the stress reduction factor in different thermal shock situations and the limitations of the applicable range of the second thermal shock resistance parameter. Furthermore, the model was validated by the finite element method.

  11. Temperature Measurement of a Miniature Ceramic Heater in the Presence of an Extended Interfering Background Radiation Source Using a Multiwavelength Pyrometer

    Science.gov (United States)

    Ng, Daniel

    1999-01-01

    Temperature measurement of small (millimeter size) objects is generally difficult and demanding. Measurement involving ceramic materials using the traditional one- and two-color pyrometer is difficult because of their complex optical properties, such as low emissivity which may vary with both temperature and wavelength. Pyrometry applications in an environment with an interfering radiation source of extended dimension adds extra complexity to the process. We show that the multiwavelength pyrometer successfully measured the temperatures of a millimeter (mm) size ceramic heater under these demanding conditions.

  12. Synthesis and analysis of Mo-Si-B based coatings for high temperature oxidation protection of ceramic materials

    Science.gov (United States)

    Ritt, Patrick J.

    The use of Ni-based superalloys in turbine engines has all but been exhausted, with operating temperatures nearing the melting point of these materials. The use of ceramics in turbine engines, particularly ceramic matrix composites such as SiC/C and SiC/SiC, is of interest due to their low density and attractive mechanical properties at elevated temperatures. The same materials are also in consideration for leading edges on hypersonic vehicles. However, SiC-based composites degrade in high temperature environments with low partial pressures of oxygen due to active oxidation, as well as high temperature environments containing water or sand. The need for a protective external coating for SiC-based composites in service is obvious. To date, no coating investigated for SiC/C or SiC/SiC has been proven to be resistant to oxidation and corrosion at intermediate and high temperatures, as well as in environments deficient in oxygen. The Mo-Si-B coating shows great promise in this area, having been proven resistant to attack from oxidation at extreme temperatures, from water vapor and from calcia-magnesia-aluminosilicate (CMAS). The adaptation of the Mo-Si-B coating for ceramic materials is presented in detail here. Evaluation of the coating under a range of oxidation conditions as well as simulated re-entry conditions confirms the efficacy of the Mo-Si-B based coating as protection from catastrophic failure. The key to the oxidation and corrosion resistance is a robust external aluminoborosilica glass layer that forms and flows quickly to cover the substrate, even under the extreme simulated re-entry conditions. Suppression of active oxidation of SiC, which may occur during atmospheric re-entry and hypersonic flight trajectories, has also been examined. In order to adapt the Mo-Si-B based coating to low partial pressures of oxygen and elevated temperatures, controlled amounts of Al were added to the Mo-Si-B based coating. The resulting coating decreased the inward

  13. THE CONCEPTUAL DESIGN ASSESSMENT FOR THE CO-FIRING OF BIO-REFINERY SUPPLIED LIGNIN PROJECT

    Energy Technology Data Exchange (ETDEWEB)

    Ted Berglund; Jeffrey T. Ranney; Carol L. Babb; Jacqueline G. Broder

    2001-07-01

    The major aspects of this project are proceeding toward completion. Prior to this quarter, design criteria, tentative site selection, facility layout, and preliminary facility cost estimates were completed and issued. Processing of bio-solids was completed, providing material for the pilot operations. Pilot facility design, equipment selection, and modification were completed during the fourth quarter of 2000. Initial pilot facility shakedown was completed during the fourth quarter. After some unavoidable delays, a suitable representative supply of MSW feed material was procured. During this first quarter of 2001, shredding of the feed material and final feed conditioning were completed. Pilot facility hydrolysis production was completed to produce lignin for co-fire testing. During this quarter, TVA completed the washing and dewatering of the lignin material produced from the MSW hydrolysis. Seven drums of lignin material were washed to recover the acid and sugar from the lignin and provide an improved fuel for steam generation. Samples of both the lignin and bio-solids fuel materials for co-fire testing were sent to the co-fire facility (EERC) for evaluation. After sample evaluation, EERC approved sending the material and all of the necessary fuel for testing was shipped to EERC. EERC has requested and will receive coal typical of the fuel to the TVA-Colbert boilers. This material will be used at EERC as baseline material and for mixing with the bio-fuel for combustion testing. EERC combustion testing of the bio based fuels is scheduled to begin in August of 2001. The TVA-Colbert facility has neared completion of the task to evaluate the co-location of the Masada facility on the operation of the power generation facility. The TVA-Colbert fossil plant is fully capable of providing a reliable steam supply. The preferred steam supply connection points and steam pipeline routing have been identified. The environmental review of the pipeline routing has been completed

  14. Effects on NOx and SO2 Emissions during Co-Firing of Coal With Woody Biomass in Air Staging and Reburning

    Directory of Open Access Journals (Sweden)

    Nihad Hodžić

    2018-02-01

    Full Text Available Co-firing coal with different types of biomass is increasingly being applied in thermal power plants in Europe. The main motive for the use of biomass as the second fuel in coal-fired power plants is the reduction of CO2 emissions, and related financial benefits in accordance with the relevant international regulations and agreements. Likewise, the application of primary measures in the combustion chamber, which also includes air staging and/or reburning, results in a significant reduction in emission of polluting components of flue gases, in particular NOx emissions. In addition to being efficient and their application to new and future thermoblocks is practically unavoidable, their application and existing conventional combustion chamber does not require significant constructional interventions and is therefore relatively inexpensive. In this work results of experimental research of co-firing coals from Middle Bosnian basin with waste woody biomass are presented. Previously formed fuel test matrix is subjected to pulverized combustion under various temperatures and various technical and technological conditions. First of all it refers to the different mass ratio of fuel components in the mixture, the overall coefficient of excess air and to the application of air staging and/or reburning. Analysis of the emissions of components of the flue gases are presented and discussed. The impact of fuel composition and process temperature on the values of the emissions of components of the flue gas is determined. Additionally, it is shown that other primary measures in the combustion chamber are resulting in more or less positive effects in terms of reducing emissions of certain components of the flue gases into the environment. Thus, for example, the emission of NOx of 989 mg/ measured in conventional combustion, with the simultaneous application of air staging and reburning is reduced to 782 mg/, or by about 21%. The effects of the primary measures

  15. Ash transformation and deposition behavior during co-firing biomass with sewage sludge

    DEFF Research Database (Denmark)

    Wang, Liang; Wu, Hao; Jensen, Peter Arendt

    In the present work, the ash transformation and deposition behavior during wheat straw and wood waste combustion were investigated by combustion experiments in an entrained flow reactor. The influence of sewage sludge addition on ash chemistry and deposition tendency was also studied. During...... deposits, which mainly contain K-silicates, K-Al-silicates and K-Ca-silicates. The sewage sludge addition significantly reduced the water soluble K and Na in the fly ash from wheat straw and wood waste combustion. Compared to pure wheat straw and wood waste, the ash deposition rates were increased due...... to sewage sludge addition. However, the ash deposition propensity decreased significantly. In addition, the content of water soluble K and Cl in the deposits reduced as a result of sewage sludge addition. The results from present work suggest co-firing of sewage sludge could alleviate deposit formation...

  16. Tribological evaluation of an Al2O3-SiO2 ceramic fiber candidate for high temperature sliding seals

    Science.gov (United States)

    Dellacorte, Christopher; Steinetz, Bruce

    1994-01-01

    A test program to determine the relative sliding durability of an alumina-silica candidate ceramic fiber for high temperature sliding seal applications is described. Pin-on-disk tests were used to evaluate the potential seal material by sliding a tow or bundle of the candidate ceramic fiber against a superalloy test disk. Friction was measured during the tests and fiber wear, indicated by the extent of fibers broken in the tow or bundle, was measured at the end of each test. Test variables studied included ambient temperatures from 25 to 900 C, loads from 1.3 to 21.2 N, and sliding velocities from 0.025 to 0.25 m/sec. In addition, the effects of fiber diameter and elastic modulus on friction and wear were measured. Thin gold films deposited on the superalloy disk surface were evaluated in an effort to reduce friction and wear of the fibers. In most cases, wear increased with test temperature. Friction ranged from 0.36 at 500 C and low velocity (0.025 m/sec) to over 1.1 at 900 C and high velocity (0.25 m/sec). The gold films resulted in satisfactory lubrication of the fibers at 25 C. At elevated temperatures diffusion of substrate elements degraded the films. These results indicate that the alumina-silica (Al2O3-SiO2) fiber is a good candidate material system for high temperature sliding seal applications. More work is needed to reduce friction.

  17. Temperature Dependence of Electrical Resistance of Woven Melt-Infiltrated SiCf/SiC Ceramic Matrix Composites

    Science.gov (United States)

    Appleby, Matthew P.; Morscher, Gregory N.; Zhu, Dongming

    2016-01-01

    Recent studies have successfully shown the use of electrical resistance (ER)measurements to monitor room temperature damage accumulation in SiC fiber reinforced SiC matrix composites (SiCf/SiC) Ceramic Matrix Composites (CMCs). In order to determine the feasibility of resistance monitoring at elevated temperatures, the present work investigates the temperature dependent electrical response of various MI (Melt Infiltrated)-CVI (Chemical Vapor Infiltrated) SiC/SiC composites containing Hi-Nicalon Type S, Tyranno ZMI and SA reinforcing fibers. Test were conducted using a commercially available isothermal testing apparatus as well as a novel, laser-based heating approach developed to more accurately simulate thermomechanical testing of CMCs. Secondly, a post-test inspection technique is demonstrated to show the effect of high-temperature exposure on electrical properties. Analysis was performed to determine the respective contribution of the fiber and matrix to the overall composite conductivity at elevated temperatures. It was concluded that because the silicon-rich matrix material dominates the electrical response at high temperature, ER monitoring would continue to be a feasible method for monitoring stress dependent matrix cracking of melt-infiltrated SiC/SiC composites under high temperature mechanical testing conditions. Finally, the effect of thermal gradients generated during localized heating of tensile coupons on overall electrical response of the composite is determined.

  18. Microwave dielectric properties of Li{sub 2}TiO{sub 3} ceramics doped with LiF for LTCC applications

    Energy Technology Data Exchange (ETDEWEB)

    Hao, Yi-Zhou; Yang, Hui [Department of Materials Science and Engineering, Zhejiang University, Hangzhou 310027 (China); Chen, Guo-Hua [School of Materials Science and Engineering, Guilin University of Electronic Technology, Guilin 541004 (China); Zhang, Qi-Long, E-mail: mse237@zju.edu.cn [Department of Materials Science and Engineering, Zhejiang University, Hangzhou 310027 (China)

    2013-03-05

    Highlights: ► LiF can effectively reduce the sintering temperature of Li{sub 2}TiO{sub 3} ceramics to 950 °C. ► LiF was uniformly distributed in the matrix, and continuous solid solution formed. ► Li{sub 2}TiO{sub 3} ceramics with 2.5 wt.% LiF sintered at 950 °C possessed very high Q × f value. ► The low-temperature sintering ceramics are compatible with Ag electrodes. -- Abstract: Sintering characteristics and microwave dielectric properties of LiF (≤4.0 wt.%) doped Li{sub 2}TiO{sub 3} ceramics were studied in this paper. The phase presence, surface morphology and according energy dispersive spectrometer (EDS) analysis were determined by X-ray diffractometer (XRD) and scanning electron microscope (SEM) techniques, respectively. The addition of LiF as sintering aid can effectively reduce the sintering temperature of Li{sub 2}TiO{sub 3} ceramics, and well-densified microwave ceramics with uniform grains could be obtained under 950 °C. Continuous solid solution formed for all doped samples in which LiF was uniformly distributed in the matrix. In addition, it is found that 1.0–3.0 wt.% amount of LiF can significantly improve microwave dielectric properties of Li{sub 2}TiO{sub 3} ceramics. The temperature coefficient of resonant frequency (τ{sub f}) decreased with increasing the amount of LiF addition. Typically, optimum dielectric microwave of ε{sub r} = 24.01, Q × f = 75,500 GHz, and τ{sub f} = 36.2 ppm/°C was achieved for 2.5 wt.% LiF doped samples sintered at 950 °C for 3 h. The chemical compatibilities of 2.5 wt.% LiF doped ceramics with silver were also investigated. The low-temperature sintering ceramics are compatible with Ag electrodes, and therefore, suitable for low-temperature co-fired ceramics (LTCC) application.

  19. Neutron-scattering studies of nitride, oxide, and phosphate ceramics and their relationship with molecular-dynamics simulations of high-temperature properties

    International Nuclear Information System (INIS)

    Loong, C.K.

    1997-01-01

    Currently, the strength and reliability of nitride and carbide ceramics are not sufficient to meet the demands of high-tech applications such as heat engines. A large R and D effort is needed to advance the field of ceramic science and engineering. The strength of ceramics depends on both the nature of atomic bonding such as covalency versus ionicity and the microstructure such as flaws and stress within the materials. The length scale of these influential factors ranges from 0.1 to 5,000 nm, thus presenting a challenge to experimentalists for a complete, quantitative characterization. The method of neutron scattering provides distinct advantages. In this paper, the authors present the neutron-scattering results of several important nitride oxide, and phosphate ceramics and point out the connections between the neutron data and computer simulations towards the goal of designing high-temperature materials

  20. Ceramic end seal design for high temperature high voltage nuclear instrumentation cables

    Science.gov (United States)

    Meiss, James D.; Cannon, Collins P.

    1979-01-01

    A coaxial, hermetically sealed end structure is described for electrical instrumentation cables. A generally tubular ceramic body is hermetically sealed within a tubular sheath which is in turn sealed to the cable sheath. One end of the elongated tubular ceramic insulator is sealed to a metal end cap. The other end of the elongated tubular insulator has an end surface which is shaped concave relative to a central conductor which extends out of this end surface. When the end seal is hermetically sealed to an instrumentation cable device and the central conductor is maintained at a high positive potential relative to the tubular metal sheath, the electric field between the central conductor and the outer sheath tends to collect electrons from the concave end surface of the insulator. This minimizes breakdown pulse noise generation when instrumentation potentials are applied to the central conductor.

  1. Co-firing of biomass and other wastes in fluidised bed systems

    Energy Technology Data Exchange (ETDEWEB)

    Gulyurtlu, I.; Lopes, H.; Boavida, D.; Abelha, P. [INETI/DEECA, Lisboa (Portugal); Werther, J.; Hartge, E.-U.; Wischnewski, R. [TU Hamburg-Harburg (Georgia); Leckner, B.; Amand, L.-E.; Davidsson, K. [Chalmers Univ. of Technology (Sweden); Salatino, P.; Chirone, R.; Scala, F.; Urciuolo, M. [Dipartimento di Ingegneria Chimica, Universita di Napoli Frederico II and Istituto di Ricerche sulla Combustione (Italy); Oliveira, J.F.; Lapa, N.

    2006-07-01

    A project on co-firing in large-scale power plants burning coal is currently funded by the European Commission. It is called COPOWER. The project involves 10 organisations from 6 countries. The project involves combustion studies over the full spectrum of equipment size, ranging from small laboratory-scale reactors and pilot plants, to investigate fundamentals and operating parameters, to proving trials on a commercial power plant in Duisburg. The power plant uses a circulating fluidized bed boiler. The results to be obtained are to be compared as function of scale-up. There are two different coals, 3 types of biomass and 2 kinds of waste materials are to be used for blending with coal for co-firing tests. The baseline values are obtained during a campaign of one month at the power station and the results are used for comparison with those to be obtained in other units of various sizes. Future tests will be implemented with the objective to achieve improvement on baseline values. The fuels to be used are already characterized. There are ongoing studies to determine reactivities of fuels and chars produced from the fuels. Reactivities are determined not only for individual fuels but also for blends to be used. Presently pilot-scale combustion tests are also undertaken to study the effect of blending coal with different types of biomass and waste materials. The potential for synergy to improve combustion is investigated. Simultaneously, studies to verify the availability of biomass and waste materials in Portugal, Turkey and Italy have been undertaken. Techno-economic barriers for the future use of biomass and other waste materials are identified. The potential of using these materials in coal fired power stations has been assessed. The conclusions will also be reported.

  2. A Passive Pressure Sensor Fabricated by Post-Fire Metallization on Zirconia Ceramic for High-Temperature Applications

    Directory of Open Access Journals (Sweden)

    Tao Luo

    2014-09-01

    Full Text Available A high-temperature pressure sensor realized by the post-fire metallization on zirconia ceramic is presented. The pressure signal can be read out wirelessly through the magnetic coupling between the reader antenna and the sensor due to that the sensor is equivalent to an inductive-capacitive (LC resonance circuit which has a pressure-sensitive resonance frequency. Considering the excellent mechanical properties in high-temperature environment, multilayered zirconia ceramic tapes were used to fabricate the pressure-sensitive structure. Owing to its low resistivity, sliver paste was chosen to form the electrical circuit via post-fire metallization, thereby enhancing the quality factor compared to sensors fabricated by cofiring with a high-melting-point metal such as platinum, tungsten or manganese. The design, fabrication, and experiments are demonstrated and discussed in detail. Experimental results showed that the sensor can operate at 600 °C with quite good coupling. Furthermore, the average sensitivity is as high as 790 kHz/bar within the measurement range between 0 and 1 Bar.

  3. Low-temperature microwave and THz dielectric response in novel microwave ceramics

    Czech Academy of Sciences Publication Activity Database

    Kamba, Stanislav; Noujni, Dmitri; Pashkin, Alexej; Petzelt, Jan; Pullar, R. C.; Axelsson, A.-K.; McN Alford, N.

    2006-01-01

    Roč. 26, - (2006), s. 1845-1851 ISSN 0955-2219 R&D Projects: GA ČR(CZ) GA202/04/0993; GA AV ČR(CZ) IAA1010213; GA MŠk(CZ) OC 525.20 Institutional research plan: CEZ:AV0Z10100520 Keywords : dielectric properties * spectroscopy * perovskites * microwave ceramics Subject RIV: BM - Solid Matter Physics ; Magnetism Impact factor: 1.576, year: 2006

  4. Bright upconversion luminescence and increased Tc in CaBi{sub 2}Ta{sub 2}O{sub 9}:Er high temperature piezoelectric ceramics

    Energy Technology Data Exchange (ETDEWEB)

    Peng Dengfeng [Functional Materials Research Laboratory, Tongji University, 1239 Siping Road, Shanghai 200092 (China); National Institute of Advanced Industrial Science and Technology, Kyushu, 807-1 Shuku, Tosu, Saga 841-0052 (Japan); Wang Xusheng; Yao Xi [Functional Materials Research Laboratory, Tongji University, 1239 Siping Road, Shanghai 200092 (China); Xu Chaonan [National Institute of Advanced Industrial Science and Technology, Kyushu, 807-1 Shuku, Tosu, Saga 841-0052 (Japan); Lin Jian; Sun Tiantuo [College of Material Science and Engineering, Tongji University, 4800 Cao' an Highway, Shanghai 201804 (China)

    2012-05-15

    Er{sup 3+} doped CaBi{sub 2}Ta{sub 2}O{sub 9} (CBT) bismuth layered-structure high temperature piezoelectric ceramics were synthesized by the traditional solid state method. The upconversion (UC) emission properties of Er{sup 3+} doped CBT ceramics were investigated as a function of Er{sup 3+} concentration and incident pump power. A bright green upconverted emission was obtained under excitation 980 nm at room temperature. The observed strong green and weak red emission bands corresponded to the transitions from {sup 4}S{sub 3/2} and {sup 4}F{sub 9/2} to {sup 4}I{sub 15/2}, respectively. The dependence of UC emission intensity on pumping power indicated that a three-photon process was involved in UC emissions. Studies of dielectric with temperature have also been carried out. Introduction of Er increased the Curie temperature of CBT, thus, making this ceramic suitable for sensor applications at higher temperatures. Because of its strong up-converted emission and increased Tc, the multifunctional high temperature piezoelectric ceramic may be useful in high temperature sensor, fluorescence thermometry, and optical-electro integration applications.

  5. Temperature dependence on the electrical properties of Ba(Ti{sub 0.90}Zr{sub 0.10})O{sub 3}:2V ceramics

    Energy Technology Data Exchange (ETDEWEB)

    Moura, F. [Laboratorio Interdisciplinar em Ceramica (LIEC), Departamento de Fisico-Quimica, Instituto de Quimica, UNESP, CEP 14800-900, Araraquara, SP (Brazil); Simoes, A.Z., E-mail: alezipo@yahoo.com [Universidade Federal de Itajuba-Unifei - Campus Itabira, Rua Sao Paulo 377, Bairro: Amazonas, CEP 35900-37, Itabira, MG (Brazil); Paskocimas, C.A.; Zaghete, M.A.; Varela, J.A.; Longo, E. [Laboratorio Interdisciplinar em Ceramica (LIEC), Departamento de Fisico-Quimica, Instituto de Quimica, UNESP, CEP 14800-900, Araraquara, SP (Brazil)

    2010-10-01

    Barium zirconium titanate ferroelectric ceramics modified with vanadium Ba(Ti{sub 0.90}Zr{sub 0.10}V{sub 0.02})O{sub 3} (BZT:2V) were prepared from powders synthesized using the mixed oxide method. The effect of temperature on the structural and electrical properties of BZT:2V ceramics was investigated. X-ray diffraction data evidenced no secondary phases. As temperature decreases, the maximum dielectric permittivity decreased. The fine-grained sample showed a 'relaxor-like' ferroelectric behavior. The dielectric permittivity reaches a maximum value ({epsilon}{sub m} {approx} 16,000 at 1 kHz) for the BZT:2V ceramics sintered at 1623 K for 4 h. Remnant polarization (P{sub r}) and coercive field were also temperature dependent.

  6. Influence of sintering temperature in red ceramic with addition of mill scale; Influencia da temperatura de sinterizacao em ceramica vermelha com adicao de carepa/residuo de laminacao

    Energy Technology Data Exchange (ETDEWEB)

    Arnt, A.B.C.; Rocha, M.R.; Bernardin, A.M.; Meller, J.G., E-mail: anb@unesc.ne [Universidade do Extremo Sul Catarinense (UNESC), Criciuma, SC (Brazil). Engenharia de Materiais. Lab. de Fenomenos de Superficies e Tratamentos Termicos

    2010-07-01

    This study aimed to evaluate the influence of sintering temperature in a red ceramic body with the addition of mill scale. This residue consists of oxides of iron had to replace the function of pigments used in ceramic materials. After chemical characterization, by X-ray diffraction, X-ray fluorescence and scanning electron microscopy, this residue was added at a rate of 5% in commercial ceramic past. The formulations were subjected to different burn temperatures of around 950 deg C, 1000 deg C and 1200 deg C. The formulations were evaluated for physical loss to fire, linear firing shrinkage, water absorption and flexural strength by 3 and intensity of tone. The results indicate that the different firing temperatures influence the strength and stability of tone in the formulations tested. (author)

  7. A new temperature stable microwave dielectric ceramics: ZnTiNb{sub 2}O{sub 8} sintered at low temperatures

    Energy Technology Data Exchange (ETDEWEB)

    Guo Mei [Department of Electronic Science and Technology, Huazhong University of Science and Technology, Wuhan 430074 (China); Gong Shuping, E-mail: spgong@mail.hust.edu.cn [Department of Electronic Science and Technology, Huazhong University of Science and Technology, Wuhan 430074 (China); Dou Gang; Zhou Dongxiang [Department of Electronic Science and Technology, Huazhong University of Science and Technology, Wuhan 430074 (China)

    2011-05-19

    Highlights: > The sintering temperature of ZnTiNb{sub 2}O{sub 8}-xTiO{sub 2} ceramics with BCB was reduced to 950 deg. C. > The {tau}{sub f} was modified to 0 ppm/deg. C with reasonably good Q x f and {epsilon}{sub r}. > The {epsilon}{sub r} = 38.89, Q x f = 14,500 GHz and {tau}{sub f} = 0 ppm/deg. C were achieved. > It represented very promising candidates as LTCC dielectric materials. - Abstract: The phases, microstructure and microwave dielectric properties of ZnTiNb{sub 2}O{sub 8}-xTiO{sub 2} composite ceramics with different weight percentages of BaCu(B{sub 2}O{sub 5}) additive prepared by solid-state reaction method have been investigated using the X-ray diffraction (XRD), scanning electron microscopy (SEM) and energy-dispersive spectroscopy (EDS). The results showed that the microwave dielectric properties were strongly dependent on densification, grain sizes and crystalline phases. The sintering temperature of ZnTiNb{sub 2}O{sub 8} ceramics was reduced from 1250 deg. C to 950 deg. C by doping BaCu(B{sub 2}O{sub 5}) additive and the temperature coefficient of resonant frequency ({tau}{sub f}) was adjusted from negative value of -52 ppm/deg. C to 0 ppm/deg. C by incorporating TiO{sub 2}. Addition of 2 wt% BaCu(B{sub 2}O{sub 5}) in ZnTiNb{sub 2}O{sub 8}-xTiO{sub 2} (x = 0.8) ceramics sintered at 950 deg. C showed excellent dielectric properties of {epsilon}{sub r} = 38.89, Q x f = 14,500 GHz (f = 4.715 GHz) and {tau}{sub f} = 0 ppm/deg. C, which represented very promising candidates as LTCC dielectrics for LTCC applications.

  8. Resource potential for renewable energy generation from co-firing of woody biomass with coal in the Northern U.S.

    Science.gov (United States)

    Michael E. Goerndt; Francisco X. Aguilar; Kenneth Skog

    2013-01-01

    Past studies have established measures of co-firing potential at varying spatial scales to assess opportunities for renewable energy generation from woody biomass. This study estimated physical availability, within ecological and public policy constraints, and associated harvesting and delivery costs of woody biomass for co-firing in selected power plants of the...

  9. Corrosion of Ceramic Materials

    Science.gov (United States)

    Opila, Elizabeth J.; Jacobson, Nathan S.

    1999-01-01

    Non-oxide ceramics are promising materials for a range of high temperature applications. Selected current and future applications are listed. In all such applications, the ceramics are exposed to high temperature gases. Therefore it is critical to understand the response of these materials to their environment. The variables to be considered here include both the type of ceramic and the environment to which it is exposed. Non-oxide ceramics include borides, nitrides, and carbides. Most high temperature corrosion environments contain oxygen and hence the emphasis of this chapter will be on oxidation processes.

  10. Low sintering temperature and high piezoelectric properties of Li-doped (Ba,Ca)(Ti,Zr)O3 lead-free ceramics

    International Nuclear Information System (INIS)

    Chen, Xiaoming; Ruan, Xuezheng; Zhao, Kunyun; He, Xueqing; Zeng, Jiangtao; Li, Yongsheng; Zheng, Liaoying; Park, Chul Hong; Li, Guorong

    2015-01-01

    Highlights: • Li-doped Ba 0.85 Ca 0.15 Ti 0.9 Zr 0.1 O 3 (BCZT) lead-free piezoceramics were prepared by the two-step synthesis and solid-state reaction method. • Their sintering temperature decreases from about 1540 °C down to about 1400 °C. • With the proper addition of Li, the densities and grain sizes of ceramics increase. • The ceramics not only have the characteristics of hard piezoceramics but also possesses the features of soft piezoceramics at low sintering temperature. - Abstract: Li-doped Ba 0.85 Ca 0.15 Ti 0.9 Zr 0.1 O 3 (BCZT) lead-free piezoelectric ceramics were prepared by the two-step synthesis and the solid-state reaction method. The density and grain size of ceramics sufficiently increases by Li-doped sintering aid, and their sintering temperature decreases from about 1540 °C down to about 1400 °C. X-ray diffraction reveals that the phase structure of Li-doped BCTZ ceramics is changed with the sintering temperature, which is consistent with their phase transition observed by the temperature-dependent dielectric curves. The well-poled Li-doped BCZT ceramics show a high piezoelectric constant d 33 (512 pC/N) and a planar electromechanical coupling factor k p (0.49), which have the characteristics of soft Pb(Zr,Ti)O 3 (PZT) piezoceramic, on the other hand, the mechanical quality factor Q m is about 190, which possesses the features of hard PZT piezoceramics. The enhanced properties of the Li-doped BCZT are explained by the combination of Li-doped effect and sintering effect on the microstructure and the phase transition around room temperature

  11. Prospects for co-firing of clean coal and creosote-treated waste wood at small-scale power stations

    Directory of Open Access Journals (Sweden)

    Zandersons Janis

    2006-01-01

    Full Text Available If a small-scale clean coal fueled power plant is co-fueled with 5% of creosote-treated used-up sleeper wood, the decontamination by carbonisation at 500 °C in an indirectly heated rotary kiln with the diameter 1.7 m and effective length 10 m can be realized. It should be included in the "3R Clean Coal Carbonisation Plant" system, which processes coal. It will improve the heat balance of the system, since the carbonisation of wood will deliver a lot of high caloricity pyroligneous vapour to the joint furnace of the "3R Clean Coal Carbonisation Plant". Pine wood sleeper sapwood contains 0.25% of sulphur, but the average pine sleeper wood (sapwood and heartwood 0.05% of sulphur. Most of the sulphur is lost with the pyroligneous vapour and burned in the furnace. Since the "3R Clean Coal Carbonisation Plant" is equipped with a flue gases cleaning system, the SO2 emission level will not exceed 5 mg/m3. The charcoal of the sapwood portion of sleepers and that of the average sleeper wood will contain 0.22% and 0.035% of sulphur, respectively. The increase of the carbonisation temperature does not substantially decrease the sulphur content in charcoal, although it is sufficiently low, and the charcoal can be co-fired with clean coal. The considered process is suitable for small power plants, if the biomass input in the common energy balance is 5 to 10%. If the mean distance of sleepers transportation for Central and Eastern Europe is estimated not to exceed 200 km, the co-combustion of clean coal and carbonized sleepers would be an acceptable option from the environmental and economic points of view.

  12. Ceramic gas turbine shroud

    Science.gov (United States)

    Shi, Jun; Green, Kevin E.

    2014-07-22

    An example gas turbine engine shroud includes a first annular ceramic wall having an inner side for resisting high temperature turbine engine gasses and an outer side with a plurality of radial slots. A second annular metallic wall is positioned radially outwardly of and enclosing the first annular ceramic wall and has a plurality of tabs in communication with the slot of the first annular ceramic wall. The tabs of the second annular metallic wall and slots of the first annular ceramic wall are in communication such that the first annular ceramic wall and second annular metallic wall are affixed.

  13. CO-FIRING COAL, FEEDLOT, AND LITTER BIOMASS (CFB AND LFB) FUELS IN PULVERIZED FUEL AND FIXED BED BURNERS

    Energy Technology Data Exchange (ETDEWEB)

    Kalyan Annamalai; John Sweeten; Saqib Mukhtar; Ben Thien; Gengsheng Wei; Soyuz Priyadarsan

    2002-01-15

    Intensive animal feeding operations create large amounts of animal waste that must be safely disposed of in order to avoid environmental degradation. Cattle feedlots and chicken houses are two examples. In feedlots, cattle are confined to small pens and fed a high calorie grain diet in preparation for slaughter. In chicken houses, thousands of chickens are kept in close proximity. In both of these operations, millions of tons of manure are produced every year. In this project a co-firing technology is proposed which would use manure that cannot be used for fertilizer, for power generation. Since the animal manure has economic uses as both a fertilizer and as a fuel, it is properly referred to as feedlot biomass (FB) for cow manure, or litter biomass (LB) for chicken manure. The biomass will be used a as a fuel by mixing it with coal in a 90:10 blend and firing it in existing coal fired combustion devices. This technique is known as co-firing, and the high temperatures produced by the coal will allow the biomass to be completely combusted. Therefore, it is the goal of the current research to develop an animal biomass cofiring technology. A cofiring technology is being developed by performing: (1) studies on fundamental fuel characteristics, (2) small scale boiler burner experiments, (3) gasifier experiments, (4) computer simulations, and (5) an economic analysis. The fundamental fuel studies reveal that biomass is not as high a quality fuel as coal. The biomass fuels are higher in ash, higher in moisture, higher in nitrogen and sulfur (which can cause air pollution), and lower in heat content than coal. Additionally, experiments indicate that the biomass fuels have higher gas content, release gases more readily than coal, and less homogeneous. Small-scale boiler experiments revealed that the biomass blends can be successfully fired, and NO{sub x} pollutant emissions produced will be similar to or lower than pollutant emissions when firing coal. This is a surprising

  14. Intermediate-to-low temperature protonic ceramic membrane fuel cells with Ba 0.5Sr 0.5Co 0.8Fe 0.2O 3-δ-BaZr 0.1Ce 0.7Y 0.2O 3-δ composite cathode

    Science.gov (United States)

    Lin, Bin; Ding, Hanping; Dong, Yingchao; Wang, Songlin; Zhang, Xiaozhen; Fang, Daru; Meng, Guangyao

    The perovskite-type Ba 0.5Sr 0.5Co 0.8Fe 0.2O 3-δ-BaZr 0.1Ce 0.7Y 0.2O 3-δ (BSCF-BZCY) composite oxides were synthesized by a modified Pechini method and examined as a novel composite cathode for intermediate-to-low temperature protonic ceramic membrane fuel cells (ILT-PCMFCs). Thin proton-conducting BaZr 0.1Ce 0.7Y 0.2O 3-δ (BZCY) electrolyte and NiO-BaZr 0.1Ce 0.7Y 0.2O 3-δ (NiO-BZCY) anode functional layer were prepared over porous anode substrates composed of NiO-BaZr 0.1Ce 0.7Y 0.2O 3-δ by a one-step dry-pressing/co-firing process. A laboratory-sized quad-layer cell of NiO-BZCY/NiO-BZCY(∼50 μm)/BZCY(∼20 μm)/BSCF-BZCY(∼50 μm) was operated from 550 to 700 °C with humidified hydrogen (∼3% H 2O) as fuel and the static air as oxidant. A high open-circuit potential of 1.009 V, a maximum power density of 418 mW cm -2, and a low polarization resistance of the electrodes of 0.10 Ω cm 2 was achieved at 700 °C. These investigations have indicated that proton-conducting BZCY electrolyte with BSCF perovskite cathode is a promising material system for the next generation solid oxide fuel cells (SOFCs).

  15. Effect of CuO addition on the sintering temperature and microwave dielectric properties of CaSiO3–Al2O3 ceramics

    Directory of Open Access Journals (Sweden)

    Denghao Li

    2014-06-01

    Full Text Available CuO-doped CaSiO3–1 wt% Al2O3 ceramics were synthesized via a traditional solid-state reaction method, and their sintering behavior, microstructure and microwave dielectric properties were investigated. The results showed that appropriate CuO addition could accelerate the sintering process and assist the densification of CaSiO3–1 wt% Al2O3 ceramics, which could effectively lower the densification temperature from 1250 °C to 1050 °C. However, the addition of CuO undermined the microwave dielectric properties. The optimal amount of CuO addition was found to be 0.8 wt%, and the derived CaSiO3–Al2O3 ceramic sintered at 1100 °C presented good microwave dielectric properties of εr=7.27, Q×f=16,850 GHz and τf=−39.53 ppm/°C, which is much better than those of pure CaSiO3 ceramic sintered at 1340 oC (Q×f=13,109 GHz. The chemical compatibility of the above ceramic with 30 Pd/70 Ag during the cofiring process has also been investigated, and the result showed that there was no chemical reaction between palladium–silver alloys and ceramics.

  16. Temperature-dependent indentation behavior of transformation-toughened zirconia-based ceramics

    Science.gov (United States)

    Tikare, Veena; Heuer, Arthur H.

    1991-01-01

    Indentation behavior of Ce-TZP, Y-TZP, and Mg-PSZ between room temperature and 1300 C was investigated. Hardness decreased with increasing temperature for all three materials, but indentation cracking increased with increasing temperature. The opposing temperature dependences are discussed in terms of dislocation and transformation plasticity.

  17. A Wireless LC Sensor Coated with Ba0.9Bi0.066TiO3 for Measuring Temperature.

    Science.gov (United States)

    Radovanovic, Milan; Mojic-Lante, Bojana; Cvejin, Katarina N; Srdic, Vladimir V; Stojanovic, Goran M

    2015-05-18

    This paper presents a passive LC wireless sensor for measuring temperature. The sensor is designed as a parallel connection of a spiral inductor and an interdigitated capacitor and it was fabricated in a conductive layer using LTCC (Low Temperature Co-fired Ceramic) technology. The inderdigitated capacitor electrodes were coated with a thin film of bismuth doped barium titanate (Ba0.9Bi0.066TiO3), whose permittivity changes with temperature, which directly induces changes in the capacitance of the interdigitated capacitor and consequently changes the resonant frequency of the sensor. The measurements of S-parameter of the sensor were performed using a Vector Network Analyzer (E5071B, Agilent Technologies, Santa Clara, CA, USA), whose port was connected to the antenna coil that was placed around the sensor in order to be able to wirelessly detect temperature, in the temperature range from 25 °C to 165 °C.

  18. Non-Contact Tabletop Mechanical Testing of Ultra-High Temperature Ceramics

    Science.gov (United States)

    2012-05-01

    with a DC current and the temperature was measured with an optical pyrometer . The pyrometer signal was used to control temperature by adjusting the...hot object and identifies the temperature. Suppose the optical window has a transmission of t%, the irradiance seen by the pyrometer would be t% of...Therefore, an optical window of 91.1% transmission causes the pyrometer temperature to shift by 2.3% from the actual temperature. At elevated

  19. Electrical Conduction of Ba(Ti0.99Fe0.01)O3-δ Ceramic at High Temperatures

    Science.gov (United States)

    Yu, Zi-De; Chen, Xiao-Ming

    2018-03-01

    BaTiO3 and Ba(Ti0.99Fe0.01)O3-δ ceramics with dense microstructure have been synthesized by a solid-state reaction method, and their electrical conduction investigated by broadband electrical impedance spectroscopy at frequencies from 0.05 Hz to 3 × 106 Hz and temperatures from 200°C to 400°C. Compared with BaTiO3, the real part of the permittivity and the phase-transition temperature of Ba(Ti0.99Fe0.01)O3-δ decreased. Relaxation peaks appeared in the curves of the imaginary part of the permittivity as a function of frequency. With increase in frequency, the peaks gradually shifted towards higher frequency and their height increased. Conductivity was closely related to frequency and temperature. Frequency-dependent conductivity was analyzed using the Jonscher double power law. Compared with BaTO3, Ba(Ti0.99Fe0.01)O3-δ exhibited high impedance at given frequency and temperature. Impedance Cole-Cole plots displayed two semicircles, which could be well fit using two parallel RC equivalent circuit models. The conductivity activation energy was found to be around 1 eV. For Ba(Ti0.99Fe0.01)O3-δ , the electrical modulus curve versus frequency displayed two peaks.

  20. Modeling Cyclic Fatigue Hysteresis Loops of 2D Woven Ceramic Matrix Composites at Elevated Temperatures in Steam

    Directory of Open Access Journals (Sweden)

    Longbiao Li

    2016-05-01

    Full Text Available In this paper, the cyclic fatigue hysteresis loops of 2D woven SiC/SiC ceramic matrix composites (CMCs at elevated temperatures in steam have been investigated. The interface slip between fibers and the matrix existing in matrix cracking modes 3 and 5, in which matrix cracking and interface debonding occurred in longitudinal yarns, is considered as the major reason for hysteresis loops of 2D woven CMCs. The hysteresis loops of 2D SiC/SiC composites corresponding to different peak stresses, test conditions, and loading frequencies have been predicted using the present analysis. The damage parameter, i.e., the proportion of matrix cracking mode 3 in the entire matrix cracking modes of the composite, and the hysteresis dissipated energy increase with increasing fatigue peak stress. With increasing cycle number, the interface shear stress in the longitudinal yarns decreases, leading to transition of interface slip types of matrix cracking modes 3 and 5.

  1. METC ceramic corrosion/erosion studies: turbine-material screening tests in high-temperature, low-Btu, coal-derived-gas combustion products

    Energy Technology Data Exchange (ETDEWEB)

    Nakaishi, C.V.; Waltermire, D.M.; Hawkins, L.W.; Jarrett, T.L.

    1982-05-01

    The Morgantown Energy Technology Center, through its Ceramics Corrosion/Erosion Studies, has participated in the United States Department of Energy's High-Temperature Turbine Technology Program, Ceramic Technology Readiness. The program's overall objective is to advance the turbine firing temperature to a range of 2600/sup 0/ to 3000/sup 0/F (1700 to 1922K) with a reasonable service life using coal or coal-derived fuel. The Ceramics Corrosion/Erosion Studies' major objective was to conduct a screening test for several ceramic materials to assess their probability of survival in turbine applications. The materials were exposed to combustion products from low heating value coal-derived gas and air at several high temperatures and velocities. The combustion product composition and temperatures simulated actual environment that may be found in stationary power generating gas turbines except for the pressure levels. The results of approximately 1000 hours of accumulative exposure time of material at the specific test conditions are presented in this report.

  2. Novel Routes for Sintering of Ultra-high Temperature Ceramics and their Properties

    Science.gov (United States)

    2014-10-31

    Structural investigation was carried out on metallographic microscope MIM–10, x-ray phase analysis– x-ray device DRON –2. Microhardness was measured by MPT...high- temperature X-ray diffractometer DRON -UM1 with high-temperature device UVD- 2000 (temperature interval 290-830K) and monochromatic Cu-Kα

  3. Development of Nano-crystalline Doped-Ceramic Enabled Fiber Sensors for High Temperature In-Situ Monitoring of Fossil Fuel Gases

    Energy Technology Data Exchange (ETDEWEB)

    Xiao, Hai [Missouri Univ. of Science and Technology, Rolla, MO (United States); Dong, Junhang [Univ. of Cincinnati, OH (United States); Lin, Jerry [Arizona State Univ., Tempe, AZ (United States); Romero, Van [New Mexico Institute of Mining and Technology, Socorro, NM (United States)

    2012-03-01

    This is a final technical report for the first project year from July 1, 2005 to Jan 31, 2012 for DoE/NETL funded project DE-FC26-05NT42439: Development of Nanocrystalline Doped-Ceramic Enabled Fiber Sensors for High Temperature In-Situ Monitoring of Fossil Fuel Gases. This report summarizes the technical progresses and achievements towards the development of novel nanocrystalline doped ceramic material-enabled optical fiber sensors for in situ and real time monitoring the gas composition of flue or hot gas streams involved in fossil-fuel based power generation and hydrogen production.

  4. Dielectric properties of (K0.5Na0.5)NbO3-(Bi0.5Li0.5)ZrO3 lead-free ceramics as high-temperature ceramic capacitors

    Science.gov (United States)

    Yan, Tianxiang; Han, Feifei; Ren, Shaokai; Ma, Xing; Fang, Liang; Liu, Laijun; Kuang, Xiaojun; Elouadi, Brahim

    2018-04-01

    (1 - x)K0.5Na0.5NbO3- x(Bi0.5Li0.5)ZrO3 (labeled as (1 - x)KNN- xBLZ) lead-free ceramics were fabricated by a solid-state reaction method. A research was conducted on the effects of BLZ content on structure, dielectric properties and relaxation behavior of KNN ceramics. By combining the X-ray diffraction patterns with the temperature dependence of dielectric properties, an orthorhombic-tetragonal phase coexistence was identified for x = 0.03, a tetragonal phase was determined for x = 0.05, and a single rhombohedral structure occurred at x = 0.08. The 0.92KNN-0.08BLZ ceramic exhibits a high and stable permittivity ( 1317, ± 15% variation) from 55 to 445 °C and low dielectric loss (≤ 6%) from 120 to 400 °C, which is hugely attractive for high-temperature capacitors. Activation energies of both high-temperature dielectric relaxation and dc conductivity first increase and then decline with the increase of BLZ, which might be attributed to the lattice distortion and concentration of oxygen vacancies.

  5. Continuous Fiber Ceramic Composites

    Energy Technology Data Exchange (ETDEWEB)

    Fareed, Ali [Honeywell Advanced Composites Inc. (HACI), Newark, DE (United States); Craig, Phillip A. [Honeywell Advanced Composites Inc. (HACI), Newark, DE (United States)

    2002-09-01

    Fiber-reinforced ceramic composites demonstrate the high-temperature stability of ceramics--with an increased fracture toughness resulting from the fiber reinforcement of the composite. The material optimization performed under the continuous fiber ceramic composites (CFCC) included a series of systematic optimizations. The overall goals were to define the processing window, to increase the robustinous of the process, to increase process yield while reducing costs, and to define the complexity of parts that could be fabricated.

  6. Heat Transfer and Failure Mode Analyses of Ultrahigh-Temperature Ceramic Thermal Protection System of Hypersonic Vehicles

    Directory of Open Access Journals (Sweden)

    Tianbao Cheng

    2014-01-01

    Full Text Available The transient temperature distribution of the ultrahigh-temperature ceramic (UHTC thermal protection system (TPS of hypersonic vehicles is calculated using finite volume method. Convective cooling enables a balance of heat increment and loss to be achieved. The temperature in the UHTC plate at the balance is approximately proportional to the surface heat flux and is approximately inversely proportional to the convective heat transfer coefficient. The failure modes of the UHTCs are presented by investigating the thermal stress field of the UHTC TPS under different thermal environments. The UHTCs which act as the thermal protection materials of hypersonic vehicles can fail because of the tensile stress at the lower surface, an area above the middle plane, and the upper surface as well as because of the compressive stress at the upper surface. However, the area between the lower surface and the middle plane and a small area near the upper surface are relatively safe. Neither the compressive stress nor the tensile stress will cause failure of these areas.

  7. Characterisation of Ceramic-Coated 316LN Stainless Steel Exposed to High-Temperature Thermite Melt and Molten Sodium

    Science.gov (United States)

    Ravi Shankar, A.; Vetrivendan, E.; Shukla, Prabhat Kumar; Das, Sanjay Kumar; Hemanth Rao, E.; Murthy, S. S.; Lydia, G.; Nashine, B. K.; Mallika, C.; Selvaraj, P.; Kamachi Mudali, U.

    2017-11-01

    Currently, stainless steel grade 316LN is the material of construction widely used for core catcher of sodium-cooled fast reactors. Design philosophy for core catcher demands its capability to withstand corium loading from whole core melt accidents. Towards this, two ceramic coatings were investigated for its application as a layer of sacrificial material on the top of core catcher to enhance its capability. Plasma-sprayed thermal barrier layer of alumina and partially stabilised zirconia (PSZ) with an intermediate bond coat of NiCrAlY are selected as candidate material and deposited over 316LN SS substrates and were tested for their suitability as thermal barrier layer for core catcher. Coated specimens were exposed to high-temperature thermite melt to simulate impingement of molten corium. Sodium compatibility of alumina and PSZ coatings were also investigated by exposing samples to molten sodium at 400 °C for 500 h. The surface morphology of high-temperature thermite melt-exposed samples and sodium-exposed samples was examined using scanning electron microscope. Phase identification of the exposed samples was carried out by x-ray diffraction technique. Observation from sodium exposure tests indicated that alumina coating offers better protection compared to PSZ coating. However, PSZ coating provided better protection against high-temperature melt exposure, as confirmed during thermite melt exposure test.

  8. The separation efficiency of ceramic barrier filters determined at high temperatures by optical particle size and concentration measurement

    Energy Technology Data Exchange (ETDEWEB)

    Hemmer, G.; Umhauer, H.; Kasper, G. [Univ. Karlsruhe, Inst. fuer Mechanische Verfahrenstechnik und Mechanik, Karlsruhe (Germany); Berbner, S. [Freudenberg Nonwovens, Filtration Div., Hopkinsville, KY (United States)

    1999-07-01

    Based on the experiences of earlier investigations a special optical particle counter was developed capable of recording size and quantity (concentration) of the particles directly within a given gas particle stream under the prevailing conditions (true in-situ measurements at high temperatures). In addition to earlier investigations [1], a second type of ceramic filter media with much smaller porosity and a membrane layer on the filtration side was tested. The candles with a length of 1.5 m which are used in industrial applications were mounted in the same hot gas filtration unit already used before. Measurements on the clean gas side at temperatures of up to 1000 C have been conducted using a fraction of quartz particles as test dust. The particle size ranged between 0.3 {mu}m and 10 {mu}m. Filtration velocity (1.5 cm/s) and final pressure drop of dust cake {delta}p (1000 Pa) were kept constant. As a main result the fractional efficiency as function of temperature is discussed and compared with that obtained before for a filter media of type I: The fractional efficiency values of filter type II are at least 100 times higher than that of filter type I. (orig.)

  9. High temperature properties of ceramics in the SiAlON system

    International Nuclear Information System (INIS)

    A series of SiAlON materials with a cordierite-based matrix were annealed for different lengths of time to cause crystallization of the glass phase. Their fracture toughness, hardness, and elastic modulus were measured from room temperature up to 1100 0 C. The fracture toughness generally decreased with temperature. Short time annealing raised toughness at lower temperatures, while further annealing lowered it back to the value for as-hot pressed materials. At higher test temperatures annealing had no effect on toughness. This annealing behavior is significantly different from that previously reported in the system SaAlON-YAG. Hardness decreased monotonically with temperature for all samples. Both hardness and the elastic modulus were not affected by the annealing treatment. At elevated temperatures appreciable scatter of modulus results allowed only a rough trend of decrease with temperature to be observed

  10. Exergetic analysis of a steam power plant using coal and rice straw in a co-firing process

    Energy Technology Data Exchange (ETDEWEB)

    Restrepo, Alvaro; Miyake, Raphael Guardini; Bazzo, Edson [Federal University of Santa Catarina (UFSC), Dept. of Mechanical Engineering, Florianopolis, SC (Brazil)], e-mails: arestrep@labcet.ufsc.br, miyake@labcet.ufsc.br, ebazzo@emc.ufsc.br; Bzuneck, Marcelo [Tractebel Energia S.A., Capivari de Baixo, SC (Brazil). U.O. Usina Termeletrica Jorge Lacerda C.], e-mail: marcelob@tractebelenergia.com.br

    2010-07-01

    This paper presents an exergetic analysis concerning an existing 50 M We steam power plant, which operates with pulverized coal from Santa Catarina- Brazil. In this power plant, a co-firing rice straw is proposed, replacing up to 10% of the pulverized coal in energy basis required for the boiler. Rice straw has been widely regarded as an important source for bio-ethanol, animal feedstock and organic chemicals. The use of rice straw as energy source for electricity generation in a co-firing process with low rank coal represents a new application as well as a new challenge to overcome. Considering both scenarios, the change in the second law efficiency, exergy destruction, influence of the auxiliary equipment and the greenhouse gases emissions such as CO{sub 2} and SO{sub 2} were considered for analysis. (author)

  11. Health and environmental effects of refuse derived fuel (RDF) production and RDF/coal co-firing technologies

    Energy Technology Data Exchange (ETDEWEB)

    O' Toole, J.J.; Wessels, T.E.; Lynch, J.F.; Fassel, V.A.; Lembke, L.L.; Kniseley, R.N.; Norton, G.A.; Junk, G.A.; Richard, J.J.; Dekalb, E.L.; Dobosy, R.J.

    1981-10-01

    Six facilities, representing the scope of different co-firing techniques with their associated RDF production systems were reviewed in detail for combustion equipment, firing modes, emission control systems, residue handling/disposal, and effluent wastewater treatment. These facilities encompass all currently operational or soon to be operational co-firing plants and associated RDF production systems. Occupational health and safety risks for these plants were evaluated on the basis of fatal and nonfatal accidents and disease arising from the respective fuel cycles, coal and RDF. Occupational risks include exposure to pathogenic organisms in the workplace. Unusual events that are life threatening in the RDF processing industry (e.g., explosions) are also discussed and remedial and safety measures reviewed. 80 refs., 4 figs., 30 tabs.

  12. Intensive up-conversion photoluminescence of Er3+-doped Bi7Ti4NbO21 ferroelectric ceramics and its temperature sensing

    Directory of Open Access Journals (Sweden)

    Hua Zou

    2014-10-01

    Full Text Available The intensive up-conversion (UC photoluminescence and temperature sensing behavior of Er3+-doped Bi7Ti4NbO21(BTN ferroelectric ceramics prepared by a conventional solid-state reaction technique have been investigated. The X-ray diffraction and field emission scanning electron microscope analyses demonstrated that the Er3+-doped BTN ceramics are single phase and uniform flake-like structure. With the Er3+ ions doping, the intensive UC emission was observed without obviously changing the properties of ferroelectric. The optimal emission intensity was obtained when Er doping level was 15 mol.%. The temperature sensing behavior was studied by fluorescence intensity ratio (FIR technique of two green UC emission bands, and the experimental data fitted very well with the function of temperature in a range of 133–573 K. It suggested that the Er3+-doped BTN ferroelectric ceramics are very good candidates for applications such as optical thermometry, electro-optical devices and bio-imaging ceramics.

  13. Effect of BaCu(B2O5) additive on the sintering temperature and microwave dielectric properties of BaTi4O9 ceramics

    International Nuclear Information System (INIS)

    Lim, Jong-Bong; Kim, Min-Han; Kim, Jae-Chul; Nahm, Sahn; Paik, Jong-Hoo; Kim, Jong-Hee

    2006-01-01

    BaCu(B 2 O 5 ) (BCB) additive was used to decrease the sintering temperature of the BaTi 4 O 9 ceramics. The amount of Ba 4 Ti 13 O 30 second phase increased with the addition of BCB, whereas that of the BaTi 4 O 9 phase decreased. The bulk density and dielectric constant (ε γ ) considerably increased with the addition of BCB. An increase in the Q-value was also observed for the BaTi 4 O 9 ceramics with a small amount of BCB. Good microwave dielectric properties with values of ε γ =32, Q x f 10800 GHz and τ f =32 ppm/degC were obtained in the BaTi 4 O 9 ceramics with 12.0 mol% of BCB sintered at 875degC for 2h. (author)

  14. Integrated LTCC Pressure/Flow/Temperature Multisensor for Compressed Air Diagnostics†

    Directory of Open Access Journals (Sweden)

    Nicolas Craquelin

    2010-12-01

    Full Text Available We present a multisensor designed for industrial compressed air diagnostics and combining the measurement of pressure, flow, and temperature, integrated with the corresponding signal conditioning electronics in a single low-temperature co-fired ceramic (LTCC package. The developed sensor may be soldered onto an integrated electro-fluidic platform by using standard surface mount device (SMD technology, e.g., as a standard electronic component would be on a printed circuit board, obviating the need for both wires and tubes and thus paving the road towards low-cost integrated electro-fluidic systems. Several performance aspects of this device are presented and discussed, together with electronics design issues.

  15. Development of a modeling approach to predict ash formation during co-firing of coal and biomass

    Energy Technology Data Exchange (ETDEWEB)

    Doshi, V. [School of Engineering, Monash University Sunway Campus, Jalan Lagoon Selatan, Bandar Sunway, Selangor (Malaysia); Vuthaluru, H.B. [Curtin University of Technology, Kent Street, Bentley 6104, Perth, Western Australia (Australia); Korbee, R. [HRL Technology, Ipswich, Queensland (Australia); Kiel, J.H.A. [ECN Biomass, Coal and Environmental Research, P.O. Box 1, 1755 ZG Petten (Netherlands)

    2009-09-15

    The scope of this paper includes the development of a modelling approach to predict the ash release behaviour and chemical composition of inorganics during co-firing of coal and biomass. In the present work, an advanced analytical method was developed and introduced to determine the speciation of biomass using pH extraction analysis. Biomass samples considered for the study include wood chips, wood bark and straw. The speciation data was used as an input to the chemical speciation model to predict the behaviour and release of ash. It was found that the main gaseous species formed during the combustion of biomass are KCl, NaCl, K{sub 2}SO{sub 4} and Na{sub 2}SO{sub 4}. Calculations of gas-to-particle formation were also carried out to determine the chemical composition of coal and biomass during cooling which takes place in the boiler. It was found that the heterogeneous condensation occurring on heat exchange surfaces of boilers is much more than homogeneous condensation. Preliminary studies of interaction between coal and biomass during ash formation process showed that Al, Si and S elements in coal may have a 'buffering' effect on biomass alkali metals, thus reducing the release of alkali-gases which act as precursors to ash deposition and corrosion during co-firing. The results obtained in this work are considered to be valuable and form the basis for accurately determining the ash deposition during co-firing. (author)

  16. Co-firing coal and biomass blends and their influence on the post-combustion CO2 capture installation

    Science.gov (United States)

    Więckol-Ryk, Angelika; Smoliński, Adam

    2017-10-01

    Co-firing of biomass with coal for energy production is a well-known technology and plays an important role in the electricity sector. The post-combustion capture integrated with biomass-fired power plants (Bio-CCS) seems to be a new alternative for reducing greenhouse gas emissions. This study refers to the best known and advanced technology for post-combustion CO2 capture (PCC) based on a chemical absorption in monoethanolamine (MEA). The co-firing of hard coal with four types of biomass was investigated using a laboratory fixed bed reactor system. The comparison of gaseous products emitted from the combustion of coal and different biomass blends were determined using gas chromatography. Research proved that co-firing of biomass in fossil fuel power plants is beneficial for PCC process. It may also reduce the corrosion of CO2 capture installation. The oxygen concentration in the flue gases from hard coal combustion was comparable with the respective value for a fuel blend of biomass content of 20% w/w. It was also noted that an increase in biomass content in a sample from 20 to 40 % w/w increased the concentration of oxygen in the flue gas streams. However, this concentration should not have a significant impact on the rate of amine oxidative degradation.

  17. Exceptional power density and stability at intermediate temperatures in protonic ceramic fuel cells

    Science.gov (United States)

    Choi, Sihyuk; Kucharczyk, Chris J.; Liang, Yangang; Zhang, Xiaohang; Takeuchi, Ichiro; Ji, Ho-Il; Haile, Sossina M.

    2018-02-01

    Over the past several years, important strides have been made in demonstrating protonic ceramic fuel cells (PCFCs). Such fuel cells offer the potential of environmentally sustainable and cost-effective electric power generation. However, their power outputs have lagged behind predictions based on their high electrolyte conductivities. Here we overcome PCFC performance and stability challenges by employing a high-activity cathode, PrBa0.5Sr0.5Co1.5Fe0.5O5+δ (PBSCF), in combination with a chemically stable electrolyte, BaZr0.4Ce0.4Y0.1Yb0.1O3 (BZCYYb4411). We deposit a thin dense interlayer film of the cathode material onto the electrolyte surface to mitigate contact resistance, an approach which is made possible by the proton permeability of PBSCF. The peak power densities of the resulting fuel cells exceed 500 mW cm-2 at 500 °C, while also offering exceptional, long-term stability under CO2.

  18. High pressure low temperature hot pressing method for producing a zirconium carbide ceramic

    Energy Technology Data Exchange (ETDEWEB)

    Cockeram, Brian V.

    2017-01-10

    A method for producing monolithic Zirconium Carbide (ZrC) is described. The method includes raising a pressure applied to a ZrC powder until a final pressure of greater than 40 MPa is reached; and raising a temperature of the ZrC powder until a final temperature of less than 2200.degree. C. is reached.

  19. LOWERING THE SINTERING TEMPERATURE OF BARIUM STRONTIUM TITANATE BULK CERAMICS BY BARIUM STRONTIUM TITANATE-GEL AND BaCu(B₂O₅

    Directory of Open Access Journals (Sweden)

    Uwe Gleissner

    2016-03-01

    Full Text Available In this paper the influence of barium strontium titanate (BST xerogel as a sinter additive and BaCu(B₂O₅(BCB as a liquid phase sintering aid on the sintering behavior of BST bulk ceramics is investigated. BST as well as BCB powders were synthesized via a mixed oxide route and BST gel via a sol-gel process. Compared to pure BST bulk ceramics, BST gel reduces the sintering start (onset temperature by up to 174°C and increases the density for a sintering temperature of 1200°C. By adding BCB to the BST powder the sintering was completed much faster and the onset temperatures were reduced by 281°C and 312°C for 1 mol% and 2.5 mol%, respectively. With 2.5 mol% BCB, the highest density of 96 % (5.41 g/cm³ was achieved at 950°C.

  20. Portfolio: Ceramics.

    Science.gov (United States)

    Hardy, Jane; And Others

    1982-01-01

    Describes eight art activities using ceramics. Elementary students created ceramic tiles to depict ancient Egyptian and medieval European art, made ceramic cookie stamps, traced bisque plates on sketch paper, constructed clay room-tableaus, and designed clay relief masks. Secondary students pit-fired ceramic pots and designed ceramic Victorian…

  1. A novel design and analysis of a MEMS ceramic hot-wire anemometer for high temperature applications

    International Nuclear Information System (INIS)

    Nagaiah, N R; Sleiti, A K; Rodriguez, S; Kapat, J S; An, L; Chow, L

    2006-01-01

    This paper attempts to prove the feasibility of high temperature MEMS hot-wire anemometer for gas turbine environment. No such sensor exists at present. Based on the latest improvement in a new type of Polymer-Derived Ceramic (PDC) material, the authors present a Novel design, structural and thermal analysis of MEMS hot-wire anemometer (HWA) based on PDC material, and show that such a sensor is indeed feasible. This MEMS Sensor is microfabricated by using three types of PDC materials such as SiAlCN, SiCN (lightly doped) and SiCN (heavily doped) for sensing element (hot-wire), support prongs and connecting leads respectively. This novel hot wire anemometer can perform better than a conventional HWA in which the hot wire is made of tungsten or platinum-iridium. This type of PDC-HWA can be used in harsh environment due to its high temperature resistance, tensile strength and resistance to oxidation. This HWA is fabricated using microstereolithography as a novel microfabrication technique to manufacture the proposed MEMS Sensor

  2. Long-term performance of ceramic matrix composites at elevated temperatures: Modelling of creep and creep rupture

    Energy Technology Data Exchange (ETDEWEB)

    Curtin, W.A.; Fabeny, B.; Ibnabdeljalil, M.; Iyengar, N.; Reifsnider, K.L. [Virginia Polytechnic Inst. and State Univ., Blacksburg, VA (United States). Dept. of Engineering Science and Mechanics

    1996-07-31

    The models developed, contain explicit dependences on constituent material properties and their changes with time, so that composite performance can be predicted. Three critical processes in ceramic composites at elevated temperatures have been modeled: (1) creep deformation of composite vs stress and time-dependent creep of fibers and matrix, and failure of these components; (2) creep deformation of ``interface`` around broken fibers; and (3) lifetime of the composite under conditions of fiber strength loss over time at temperature. In (1), general evolution formulas are derived for relaxation time of matrix stresses and steady-state creep rate of composite; the model is tested against recent data on Ti-MMCs. Calculations on a composite of Hi-Nicalon fibers in a melt-infiltrated SiC matrix are presented. In (2), numerical simulations of composite failure were made to map out time-to-failure vs applied load for several sets of material parameters. In (3), simple approximate relations are obtained between fiber life and composite life that should be useful for fiber developers and testers. Strength degradation data on Hi-Nicalon fibers is used to assess composite lifetime vs fiber lifetime for Hi-Nicalon fiber composites.

  3. Logistics, Costs, and GHG Impacts of Utility-Scale Co-Firing with 20% Biomass

    Energy Technology Data Exchange (ETDEWEB)

    Nichol, Corrie Ian [Idaho National Lab. (INL), Idaho Falls, ID (United States)

    2013-06-01

    This study analyzes the possibility that biopower in the U.S. is a cost-competitive option to significantly reduce greenhouse gas emissions. In 2009, net greenhouse gas (GHG) emitted in the United States was equivalent to 5,618 million metric tons CO2, up 5.6% from 1990 (EPA 2011). Coal-fired power generation accounted for 1,748 million metric tons of this total. Intuitively, life-cycle CO2 emissions in the power sector could be reduced by substituting renewable biomass for coal. If just 20% of the coal combusted in 2009 had been replaced with biomass, CO2 emissions would have been reduced by 350 million metric tons, or about 6% of net annual GHG emission. This would have required approximately 225 million tons of dry biomass. Such an ambitious fuel substitution would require development of a biomass feedstock production and supply system tantamount to coal. This material would need to meet stringent specifications to ensure reliable conveyance to boiler burners, efficient combustion, and no adverse impact on heat transfer surfaces and flue gas cleanup operations. Therefore, this report addresses the potential cost/benefit tradeoffs of co-firing 20% specification-qualified biomass (on an energy content basis) in large U.S. coal-fired power plants. The dependence and sensitivity of feedstock cost on source of material, location, supply distance, and demand pressure was established. Subsequently, the dependence of levelized cost of electricity (LCOE) on feedstock costs, power plant feed system retrofit, and impact on boiler performance was determined. Overall life-cycle assessment (LCA) of greenhouse gas emissions saving were next evaluated and compared to wind and solar energy to benchmark the leading alternatives for meeting renewable portfolio standards (or RPS).

  4. CONCEPTUAL DESIGN ASSESSMENT FOR THE CO-FIRING OF BIO-REFINERY SUPPLIED LIGNIN PROJECT

    Energy Technology Data Exchange (ETDEWEB)

    Ted Berglund; Jeffrey T. Ranney; Carol L. Babb; Jacqueline G. Broder

    2001-01-01

    The major aspects of this project are proceeding toward completion. Prior to this quarter, design criteria, tentative site selection, facility layout, and preliminary facility cost estimates have been completed and issued for review. Processing of bio-solids was completed, providing material for the pilot operations. Pilot facility design, equipment selection, and modification were completed during the fourth quarter. Initial pilot facility shakedown was completed during the fourth quarter. During pilot plant shakedown operations, several production batch test runs were performed. These pilot tests were coupled with laboratory testing to confirm pilot results. In initial batches of operations, cellulose to glucose conversions of 62.5% and 64.8% were observed in laboratory hydrolysis. As part of this testing, lignin dewatering was tested using laboratory and vendor-supplied filtration equipment. Dewatering tests reported moisture contents in the lignin of between 50% and 60%. Dewatering parameters and options will continue to be investigated during lignin production. After some unavoidable delays, a suitable representative supply of MSW feed material was procured. Shredding of the feed material was completed and final drying of the feed is expected to be completed by late January. Once feed drying is completed, pilot facility production will begin to produce lignin for co-fire testing. Facility modifications are expected to continue to improve facility operations and performance during the first quarter of 2001. The TVA-Colbert facility continues to make progress in evaluating the co-location of the Masada facility on the operation of the power generation facility. The TVA-Colbert fossil plant is fully capable of providing a reliable steam supply. The preferred steam supply connection points and steam pipeline routing have been identified. The environmental review of the pipeline routing has been completed and no major impacts have been identified. Detailed

  5. Intrapulpal Temperature Increases Caused by 445-nm Diode Laser-Assisted Debonding of Self-Ligating Ceramic Brackets During Simulated Pulpal Fluid Circulation.

    Science.gov (United States)

    Stein, Steffen; Wenzler, Johannes; Hellak, Andreas; Schauseil, Michael; Korbmacher-Steiner, Heike; Braun, Andreas

    2018-01-03

    This study investigated temperature increases in dental pulp resulting from laser-assisted debonding of ceramic brackets using a 445-nm diode laser. Eighteen ceramic brackets were bonded in standardized manner to 18 caries-free human third molars. Pulpal fluid circulation was simulated by pumping distilled water at 37°C through the pulp chamber. The brackets were irradiated with a 445-nm diode laser. Temperatures were measured using a thermal camera at points P1 (center of the pulp) and P2 (in the hard dental tissue) at the baseline (T0), at the start and end of laser application (T1 and T2), and the maximum during the sequence (T max ). Significant differences in the temperatures measured at P1 and P2 were observed among T0, T1, T2, and T max . Significant increases in temperature were noted at points P1 and P2, between T1 and T2, T1 and T max , and T2 and T max . The maximum P2 values were significantly higher than at P1. The maximum temperature increase measured in the pulp was 2.23°C, lower than the critical threshold of 5.5°C. On the basis of the laser settings used, there is no risk to the vitality of dental pulp during laser-assisted debonding of ceramic brackets with a 445-nm diode laser.

  6. Temperature-controlled down-conversion luminescence behavior of Eu3+ -doped transparent MF2 (M = Ba, Ca, Sr) glass ceramics.

    Science.gov (United States)

    Zhou, B; E, C Q; Bu, Y Y; Meng, L; Yan, X H; Wang, X F

    2017-03-01

    Eu 3 + -doped transparent glass ceramics containing MF 2 (M = Ba, Ca, Sr) nanocrystals were fabricated using a melt-quenching method, and the resulting structures were studied using X-ray diffraction. Levels 5 D 1 and 5 D 0 of Eu 3 + ions were verified as thermally coupled levels using the fluorescence intensity ratio method. The fluorescence intensity ratios, optical temperature sensitivity and thermal quenching ratios of the transparent glass ceramics were studied as a function of temperature. With an increase in temperature, the relative sensitivity (S R ) decreased sharply at first, then slowly increased, before finally decreasing. The minimum S R values of GCBaF 2 (GCB), GCCaF 2 (GCC) and GCSrF 2 (GCS) were 2.8 × 10 -4 , 0.8 × 10 -4 and 1.9 × 10 - 4  K -1 at 360, 269 and 319 K, respectively. Glass ceramics with an intense emission intensity can be used to convert the measured spectrum into temperature and may have an important role in temperature detectors. Copyright © 2016 John Wiley & Sons, Ltd.

  7. A novel highly porous ceramic foam with efficient thermal insulation and high temperature resistance properties fabricated by gel-casting process

    Science.gov (United States)

    Yu, Jiahong; Wang, Guixiang; Tang, Di; Qiu, Ya; Sun, Nali; Liu, Wenqiao

    2018-01-01

    The design of super thermal insulation and high-temperature resistant materials for high temperature furnaces is crucial due to the energy crisis and the huge wasting. Although it is told that numerous studies have been reported about various of thermal insulation materials prepared by different methods, the applications of yttria-stabilized zirconia (YSZ) ceramic foams fabricated through tert-butyl alcohol (TBA)-based gel-casting process in bulk thermal isolators were barely to seen. In this paper, highly porous yttria-stabilized zirconia (YSZ) ceramic foams were fabricated by a novel gel-casting method using tert-butyl alcohol (TBA) as solvent and pore-forming agent. Different raw material ratio, sintering temperature and soaking time were all investigated to achieve optimal thermal insulation and mechanical properties. We can conclude that porosity drops gradually while compressive strength increases significantly with the rising temperature from 1000-1500°C. With prolonged soaking time, there is no obvious change in porosity but compressive strength increases gradually. All specimens have uniformly distributed pores with average size of 0.5-2μm and show good structural stability at high temperature. The final obtained ceramic foams displayed an outstanding ultra-low thermal conductivity property with only 200.6 °C in cold surface while the hot side was 1000 °C (hold 60 min to keep thermal balance before testing) at the thickness of 10 mm.

  8. Comparison of acoustic properties of ceramics Cu O and YBa2 Cu3 Ox in the 5-310 K temperature range

    International Nuclear Information System (INIS)

    Pal'-Val', L.N.; Pal'-Val', P.P.; Natsik, V.D.; Dotsenko, V.I.

    1992-01-01

    The comparative study of ultrasound absorption and velocity of ceramic samples Cu O and YBa 2 Cu 3 O x (x=6.95 and 6.93) is made in temperature range 5-310 K and the frequency interval 47-370 khz. It is shown that the ultrasound absorption on spectra of Cu O and YBa 2 Cu 3 O x are similar in the temperature intervals 30-60 and 235-250 K. In these regions they involve absorption peaks P 1 and P 4 , the behavior of which with variations in frequency is identical for both the compounds. The absorption on spectra of Cu O and YBa 2 Cu 3 O x are most different in the temperature range 100-200 K. The spectrum of Cu O does not contain peaks P 2 and P 3 typical of the ceramics YBa 2 Cu 3 O x . The temperature dependence of sound velocity are investigated in the ceramics Cu O for the first time. The hysteresis similar to that in YBa 2 Cu 3 O x is observed under cycling. The hysteresis existence in Cu O and tetragonal sample of YBa 2 Cu 3 O x does not agree with the concept of tis twinning nature. Some phase transition seems to take place and the hysteresis is supposed to be due to the development of a low-temperature phase domain structure

  9. Effects of loading rate and temperature on dynamic fracture of ceramic matrix composites

    Science.gov (United States)

    Yang, K. H.; Kobayashi, A. S.; Emery, A. F.

    1989-01-01

    A hybrid experimental-numerical procedure was used to determine the dynamic fracture initiation toughnesses and the dynamic stress intensity factors of alumina, TiB2-particulate/SiC-matrix, and SiC(w)/Al2O3-matrix composites at room and elevated temperatures under static and impact loadings. The dynamic fracture initiation toughnesses at room and elevated temperatures were greater than the corresponding static fracture toughness. The crack velocity versus the dynamic stress intensity factor relations showed minor differences due to temperature changes but significant differences due to the change in loading rates.

  10. Temperature-dependent electron paramagnetic resonance detect oxygen vacancy defects and Cr valence of tetragonal Ba(Ti1-xCrx)O3 ceramics

    Science.gov (United States)

    Han, Dan-Dan; Lu, Da-Yong; Meng, Fan-Ling; Yu, Xin-Yu

    2018-03-01

    Temperature-dependent electron paramagnetic resonance (EPR) study was employed to detect oxygen vacancy defects in the tetragonal Ba(Ti1-xCrx)O3 (x = 5%) ceramic for the first time. In the rhombohedral phase below -150 °C, an EPR signal at g = 1.955 appeared in the insulating Ba(Ti1-xCrx)O3 (x = 5%) ceramic with an electrical resistivity of 108 Ω cm and was assigned to ionized oxygen vacancy defects. Ba(Ti1-xCrx)O3 ceramics exhibited a tetragonal structure except Ba(Ti1-xCrx)O3 (x = 10%) with a tetragonal-hexagonal mixed phase and a first-order phase transition dielectric behavior (ε‧m > 11,000). Mixed valence Cr ions could coexist in ceramics, form CrTi‧-VOrad rad or CrTirad-TiTi‧ defect complexes and make no contribution to a dielectric peak shift towards low temperature.

  11. Enhanced depolarization temperature in 0.90NBT-0.05KBT-0.05BT ceramics induced by BT nanowires

    Science.gov (United States)

    Cao, W. P.; Li, W. L.; Feng, Y.; Xu, D.; Wang, W.; Hou, Y. F.; Zhang, T. D.; Fei, W. D.

    2015-03-01

    The depolarization temperature (Td) of piezoelectric materials is an important figure of merit for their application at elevated temperatures. This study focuses on the effect of BaTiO3 (BT) nanowires on Td and piezoelectric properties of morphotropic-phase-boundary 0.90NBT-0.05KBT-0.05BT ceramics. The results reveal that BaTiO3 nanowires can pin the domain wall, leading to the increase of coercive field (Ec) from 21.06 kV/cm to 34.99 kV/cm. The Td value of 0.90NBT-0.05KBT-0.05BT ceramics can be enhanced approximately 20 °C when using BT nanowires instead of BT solution as the raw material. Meanwhile, at the same polarization conditions, the piezoelectric constant of the ceramic added BT nanowires (172 pC/N) is decreased but still remains a larger value compared with those of other lead-free ceramics. The results imply that the addition of BT nanowires into NBT-KBT is a very effective route to improve Td.

  12. Low temperature sintering and microwave dielectric properties of ZnTiNb2O8 ceramics with BaCu(B2O5) additions

    International Nuclear Information System (INIS)

    Zhou Dongxiang; Dou Gang; Guo Mei; Gong Shuping

    2011-01-01

    Highlights: → The sintering temperature of ZnTiNb 2 O 8 ceramics with BCB was reduced to 950 deg. C. → The properties were dependent on densification, grain sizes and crystalline phases. → The ε r 32.56, Q x f = 20,100 GHz (f = 5.128 GHz) and τ f = -64.87 ppm/deg. C were achieved. → It represented very promising candidates as LTCC dielectric materials. - Abstract: The phases, microstructure and microwave dielectric properties of ZnTiNb 2 O 8 ceramics with BaCu(B 2 O 5 ) additions prepared by solid-state reaction method have been investigated using X-ray diffraction (XRD) and scanning electron microscopy (SEM). The pure ZnTiNb 2 O 8 ceramic shows a high sintering temperature of about 1250 deg. C. However, it was found that the addition of BaCu(B 2 O 5 ) lowered the sintering temperature of ZnTiNb 2 O 8 ceramics from above 1250 deg. C to 950 deg. C due to the BCB liquid-phase. The results showed that the microwave dielectric properties were strongly dependent on densification, crystalline phases and grain size. Addition of 3 wt% BCB in ZnTiNb 2 O 8 ceramics sintered at 950 deg. C afforded excellent dielectric properties of ε r = 32.56, Q x f = 20,100 GHz (f = 5.128 GHz) and τ f = -64.87 ppm/deg. C. These represent very promising candidates for LTCC dielectric materials.

  13. High Temperature Lightweight Self-Healing Ceramic Composites for Aircraft Engine Applications

    Science.gov (United States)

    Raj, Sai V.; Singh, Mrityunjay; Bhatt, Ramakrishna T.

    2014-01-01

    The present research effort was undertaken to develop a new generation of SiC fiber- reinforced engineered matrix composites (EMCs) with sufficient high temperature plasticity to reduce crack propagation and self-healing capabilities to fill surface-connected cracks to prevent the oxygen ingress to the fibers. A matrix engineered with these capabilities is expected to increase the load bearing capabilities of SiCSiC CMCs at high temperatures. Several matrix compositions were designed to match the coefficient of thermal expansion (CTE) of the SiC fibers using a rule of mixture (ROM) approach. The CTE values of these matrices were determined and it was demonstrated that they were generally in good agreement with that of monolithic SiC between room temperature and 1525 K. The parameters to hot press the powders were optimized, and specimens were fabricated for determining bend strength, CTE, oxidation and microstructural characteristics of the engineered matrices. The oxidation tests revealed that some of the matrices exhibited catastrophic oxidation, and therefore, these were eliminated from further consideration. Two promising compositions were down selected based on these results for further development. Four-point bend tests were conducted on these two promising matrices between room temperature and 1698 K. Although theses matrices were brittle and failed at low stresses at room temperature, they exhibited high temperature ductility and higher stresses at the higher temperatures. The effects of different additives on the self-healing capabilities of these matrices were investigated. The results of preliminary studies conducted to slurry and melt infiltration trials with CrSi2 are described.

  14. A new high temperature resistant glass–ceramic coating for gas ...

    Indian Academy of Sciences (India)

    Unknown

    corrosion resistance characteristics. In modern gas turbine engines, critical material failures and deterioration problems result from chemical attack, thermal shock, erosion and differences in thermal expan- sion coefficients. There are five basic reasons, as given here, for using coatings at high temperature (Huminik 1963):.

  15. Effects of La{sub 2}O{sub 3}-doping and sintering temperature on the dielectric properties of BaSrTiO{sub 3} ceramics

    Energy Technology Data Exchange (ETDEWEB)

    Zhao, Hong Wei; Chang, Chun Rui [College of Science, North China University of Science and Technology, Hebei Province (China); Li, Yuan Liang [Hebei Provincial Key Laboratory of Inorganic Nonmetallic Materials, North China University of Science and Technology, Hebei Province (China); Yan, Chun Liang [Analysis and Testing Center, North China University of Science and Technology, Hebei Province (China)

    2016-03-15

    Using BaCO{sub 3}, SrCO{sub 3} and TiO{sub 2}, et al as crude materials, La{sub 2}O{sub 3} as dopant, Ba{sub 0.8}Sr{sub 0.2}TiO{sub 3} (BST) Ceramics of perovskite structure were prepared by solid state reaction method. We investigated the effects of La{sub 2}O{sub 3} -doping and sintering temperature on the dielectric properties of BaSrTiO{sub 3} ceramics. The experiment results show that: The amount of La{sub 2}O{sub 3} can increase the dielectric constant of the sample, with the doping amount increasing, the dielectric constant increases. The sintering temperature has also significant impact on the dielectric properties. The dielectric constant of the sample reaches its highest point at 1280 °C. (author)

  16. Negative thermal expansion up to 1000 C of ZrTiO4-Al2TiO5 ceramics for high-temperature applications

    International Nuclear Information System (INIS)

    Kim, I.J.; Kim, H.C.; Han, I.S.; Aneziris, C.G.

    2005-01-01

    High temperature structural ceramics based on Al 2 TiO 5 -ZrTiO 4 (ZAT) having excellent thermal-shock-resistance were synthesized by a reaction sintering. The ZAT ceramics sintered at 1600 C had a negative thermal expansions up to 1000 C and a much lower thermal expansion coefficient (0.3 ∝ 1.3 x 10 -6 /K) than that of polycrystalline Al 2 TiO 5 (1.5 x 10 -6 /K). These low thermal expansion are apparently due to a combination of microcracking caused by the large thermal expansion anisotropy of the crystal axes of the Al 2 TiO 5 phase. The microstructural degradation of the composites after various thermal treatment for high temperature applications were analyzed by scanning electron microscopy, X-ray diffraction, ultrasonic and dilatometer. (orig.)

  17. Development of Advanced Environmental Barrier Coatings for SiC/SiC Ceramic Matrix Composites: Path Toward 2700 F Temperature Capability and Beyond

    Science.gov (United States)

    Zhu, Dongming; Harder, Bryan; Hurst, Janet B.; Good, Brian; Costa, Gustavo; Bhatt, Ramakrishna T.; Fox, Dennis S.

    2017-01-01

    Advanced environmental barrier coating systems for SiC-SiC Ceramic Matrix Composite (CMC) turbine and combustor hot section components are currently being developed to meet future turbine engine emission and performance goals. One of the significant coating development challenges is to achieve prime-reliant environmental barrier coating systems to meet the future 2700F EBC-CMC temperature stability and environmental durability requirements. This presentation will emphasize recent NASA environmental barrier coating system testing and down-selects, particularly the development path and properties towards 2700-3000F durability goals by using NASA hafnium-hafnia-rare earth-silicon-silicate composition EBC systems for the SiC-SiC CMC turbine component applications. Advanced hafnium-based compositions for enabling next generation EBC and CMCs capabilities towards ultra-high temperature ceramic coating systems will also be briefly mentioned.

  18. Influences of composition of starting powders and sintering temperature on the pore size distribution of porous corundum-mullite ceramics

    Directory of Open Access Journals (Sweden)

    Shujing Li

    2005-01-01

    Full Text Available Porous corundum-mullite ceramics were prepared by an in-situ decomposition pore-forming technique. Starting powders were mixtures of milled Al(OH3 and microsilica and were formed into oblong samples with a length of 100mm and a square cross-section with edge size of 20mm. The samples were heated at 1300°C, 1400°C, 1500°C or 1600°C for 3h in air atmosphere, respectively. Apparent porosity was detected by Archimedes’ Principle with water as a medium. Pore size distribution and the volume percentage of micropores were measured by mercury intrusion porosimetry. The results show that the pore morphology parameters in the samples depend on four factors: particle size distribution of starting powders, decomposition of Al(OH3, the expansion caused by mullite and sintering. The optimum mode which has a higher apparent porosity up to 42.3%, well-distributed pores and more microsize pores up to 16.3% is sample No.3 and the most apposite sintering temperature of this sample is 1500°C.

  19. Fatigue Damage and Lifetime of SiC/SiC Ceramic-Matrix Composite under Cyclic Loading at Elevated Temperatures.

    Science.gov (United States)

    Li, Longbiao

    2017-03-31

    In this paper, the fatigue damage and lifetime of 2D SiC/SiC ceramic-matrix composites (CMCs) under cyclic fatigue loading at 750, 1000, 1100, 1200 and 1300 °C in air and in steam atmosphere have been investigated. The damage evolution versus applied cycles of 2D SiC/SiC composites were analyzed using fatigue hysteresis dissipated energy, fatigue hysteresis modulus, fatigue peak strain and interface shear stress. The presence of steam accelerated the damage development inside of SiC/SiC composites, which increased the increasing rate of the fatigue hysteresis dissipated energy and the fatigue peak strain, and the decreasing rate of the fatigue hysteresis modulus and the interface shear stress. The fatigue life stress-cycle (S-N) curves and fatigue limit stresses of 2D SiC/SiC composites at different temperatures in air and in steam condition have been predicted. The fatigue limit stresses approach 67%, 28%, 39% 17% and 28% tensile strength at 750, 1000, 1100, 1200 and 1300 °C in air, and 49%, 10%, 9% and 19% tensile strength at 750, 1000, 1200 and 1300 °C in steam conditions, respectively.

  20. Evaluation of High-temperature Physicochemical Interactions Between the H282Alloy Melt and Ceramic Material of the Crucible

    Directory of Open Access Journals (Sweden)

    Pirowski Z.

    2014-12-01

    Full Text Available Nickel alloys belong to the group of most resistant materials when used under the extreme operating conditions, including chemically aggressive environment, high temperature, and high loads applied over a long period of time. Although in the global technology market one can find several standard cast nickel alloys, the vast majority of components operating in machines and equipment are made from alloys processed by the costly metalworking operations. Analysis of the available literature and own studies have shown that the use of casting technology in the manufacture of components from nickel alloys poses a lot of difficulty. This is due to the adverse technological properties of these alloys, like poor fluidity, high casting shrinkage, and above all, high reactivity of liquid metal with the atmospheric air over the bath and with the ceramic material of both the crucible and foundry mold. The scale of these problems increases with the expected growth of performance properties which these alloys should offer to the user.

  1. TEMPERATURE DISTRIBUTION IN MULTILAYER METAL-CERAMIC COATINGS UNDER NONSTATIONARY THERMAL EFFECTS

    Directory of Open Access Journals (Sweden)

    Vasiliy M. Samoilenko

    2017-01-01

    Full Text Available Progress in the aircraft engine construction is determined by the increase of operation parameters of gas turbine engines, which is inevitably accompanied by an increase of operating temperatures and load for the vital elements of the turbine hot ducts. Furthermore, the requirements for reliability of the engine in general are also increasing. Achievement of these requirements is determined by the performance of the materials turbine blades are made of and is made possible by the application of high-heat Nickel alloys in combination with combined heat-shielding coatings.This article dwells on the problem of assessing the impact of non-stationary thermal effects on the temperature distribution in a multilayer heatproof coating. With the aim of assessing the working capacity of heatproof coatings we propose a method of calculating the temperature field for the blade profile and the coatingdepth, based on the solution of the basic one-dimensional differential equation of heat conduction.This method allows us to assess the performance of heatproof coating and also gives us an opportunity to choose a combination of heatproof coating layers for the specific operating conditions of a gas turbine engine’s blades.In addition, using the proposed method it is possible to evaluate the effect of non-stationary heat flux on the structure of high-temperature alloy of the engine’s turbine blades and, therefore, to evaluate the capacity with the given coating. At temperatures of 1150–1200 °C and higher in heat-resistant Nickel alloys there starts a coagulation process of the main reinforcing coherent particle phase on the basis of the intermetallic compound, long plates with wavy shapes are formed instead of the cuboids, a formation of topologically close-packed phases which are needle-like compositions happens. These processes lead to a significant deterioration of the strength characteristics of heat-resistant alloys. Making calculations according to

  2. Processing and characterization of transformation-toughened ceramics with strength retention to elevated temperatures. Final report

    International Nuclear Information System (INIS)

    Cutler, R.A.; Brinkpeter, C.B.; Vircar, A.V.; Shetty, D.K.

    1994-09-01

    Monolithic and three-layered Al 2 O 3 -- 15 vol % ZrO 2 composites were fabricated by slip casting aqueous slurries. The outer and inner layers of three-layer composites contained unstabilized and partially stabilized ZrO 2 , respectively. Transformation of part of the unstabilized ZrO 2 led to surface compressive stresses in the outer layers. Strain gage, x-ray, indentation crack length, and strength measurements were used to determine the magnitude of residual stresses in the composites. The strength of the three-layer composites (∼1200 MPa) was 500--700 MPa higher than that of the monolithic outer layer composites at room temperature and 350 MPa higher at 750 degree C. The strength differential decreased rapidly above the m → t transformation temperature. Three-layered composites showed excellent damage resistance and improved reliability. Cam follower rollers were fabricated to demonstrate the applicability of this technique for making automotive components

  3. Young`s modulus of ceramic matrix composites with polysiloxane based matrix at elevated temperatures

    Czech Academy of Sciences Publication Activity Database

    Černý, Martin; Glogar, Petr

    2004-01-01

    Roč. 39, č. 6 (2004), s. 2239-2242 ISSN 0022-2461 R&D Projects: GA ČR GA106/02/0177; GA ČR GP106/02/P025 Institutional research plan: CEZ:AV0Z3046908 Keywords : composite material * Young `s modulus * high temperature Subject RIV: JI - Composite Materials Impact factor: 0.864, year: 2004

  4. High Temperature Advanced Structural Composites. Volume 2. Ceramic Matrix Composites, Fiber Processing and Properties, and Interfaces

    Science.gov (United States)

    1993-04-02

    crystal i sapphire). alumina is prized as a gemstone (sapphire or ruby. depending upon the impurities present) and for special applications such as...resistance heating technique, strains are estimated from displacement measurements using LVOTS, while temperature is measured using a two- colour ...Mechanical design ture is read using a two- colour pyrometer with a4-20mA linear output (Mikronx 7778 series) and a 2.1.1. Mounting frame. The apparatus

  5. Arc Jet Testing of Hafnium Diboride Based Ultra High Temperature Ceramics

    Science.gov (United States)

    Ellerby, Don; Beckman, Sarah; Irby, Edward; Squire, Tom; Olejniczak, Joe; Johnson, Sylvia M.; Gusman, Michael; Gasch, Matthew

    2003-01-01

    Hafnium Diboride (HFB,) based materials have shown promise for use in a number of high temperature aerospace applications, including rocket nozzles and as leading edges on hypersonic reentry vehicles. The stability of the materials in relevant environments is key to determining their suitability for a particular application. In this program we have been developing HfB2/SiC materials for use as sharp leading edges. The program as a whole included processing and characterization of the HfBJSiC materials. The specific work discussed here will focus on studies of the materials oxidation behavior in simulated reentry environments through arc jet testing. Four flat face models were tested to examine the influence of heat flux and stagnation pressure on the materials oxidation behavior. The results from arc jet testing of two HfB2/SiC cone models will also be discussed. Each cone model was run multiple times with gradually increasing heat fluxes. Total run times on a single cone model exceeded 80 minutes. For both the flat face and cone models surface temperatures well in excess of 2200 C were measured. Post test microstructural examination of the models and correlations with measured temperatures will be discussed.

  6. The effect of silane applied to glass ceramics on surface structure and bonding strength at different temperatures.

    Science.gov (United States)

    Yavuz, Tevfik; Eraslan, Oguz

    2016-04-01

    To evaluate the effect of various surface treatments on the surface structure and shear bond strength (SBS) of different ceramics. 288 specimens (lithium-disilicate, leucite-reinforced, and glass infiltrated zirconia) were first divided into two groups according to the resin cement used, and were later divided into four groups according to the given surface treatments: G1 (hydrofluoric acid (HF)+silane), G2 (silane alone-no heat-treatment), G3 (silane alone-then dried with 60℃ heat-treatment), and G4 (silane alone-then dried with 100℃ heat-treatment). Two different adhesive luting systems were applied onto the ceramic discs in all groups. SBS (in MPa) was calculated from the failure load per bonded area (in N/mm(2)). Subsequently, one specimen from each group was prepared for SEM evaluation of the separated-resin-ceramic interface. SBS values of G1 were significantly higher than those of the other groups in the lithium disilicate ceramic and leucite reinforced ceramic, and the SBS values of G4 and G1 were significantly higher than those of G2 and G3 in glass infiltrated zirconia. The three-way ANOVA revealed that the SBS values were significantly affected by the type of resin cement (P<.001). FIN ceramics had the highest rate of cohesive failure on the ceramic surfaces than other ceramic groups. AFM images showed that the surface treatment groups exhibited similar topographies, except the group treated with HF. The heat treatment was not sufficient to achieve high SBS values as compared with HF acid etching. The surface topography of ceramics was affected by surface treatments.

  7. Piezoelectric and electromechanical properties of ultrahigh temperature CaBi{sub 2}Nb{sub 2}O{sub 9} ceramics

    Energy Technology Data Exchange (ETDEWEB)

    Wang, Jin-Feng [School of Physics, State Key Laboratory of Crystal Materials, Shandong University, Jinan 250100 (China); Zhang, Shujun; Shrout, Thomas R. [Materials Research Institute, The Pennsylvania State University, University Park, Pennsylvania 16802 (United States); Wang, Chun-Ming

    2009-03-15

    The piezoelectric, dielectric, and electromechanical properties of the (KCe) co-substituted calcium bismuth niobate (CaBi{sub 2}Nb{sub 2}O{sub 9}, CBN) were investigated. The piezoelectric activities of CBN ceramics were significantly enhanced and the dielectric loss tan {delta} decreased by (KCe) substitution. The Ca{sub 0.9}(KCe){sub 0.05}Bi{sub 2}Nb{sub 2}O{sub 9} ceramics possess the optimal piezoelectric properties, and the piezoelectric coefficient (d{sub 33}), Curie temperature (T{sub C}), and electromechanical coupling factors (k{sub p} and k{sub t}) were found to be 16 pC/N, 868 C, 8.6%, and 23.8%, respectively. The excellent dielectric and electromechanical spectra, together with the high piezoelectric activities and ultrahigh Curie temperature, make CBN ceramics promising candidates for high temperature piezoelectric applications. (copyright 2009 WILEY-VCH Verlag GmbH and Co. KGaA, Weinheim) (orig.)

  8. High temperature ceramic membrane reactors for coal liquid upgrading. Final report, September 21, 1989--November 20, 1992

    Energy Technology Data Exchange (ETDEWEB)

    Tsotsis, T.T. [University of Southern California, Los Angeles, CA (United States). Dept. of Chemical Engineering; Liu, P.K.T. [Aluminum Co. of America, Pittsburgh, PA (United States); Webster, I.A. [Unocal Corp., Los Angeles, CA (United States)

    1992-12-31

    Membrane reactors are today finding extensive applications for gas and vapor phase catalytic reactions (see discussion in the introduction and recent reviews by Armor [92], Hsieh [93] and Tsotsis et al. [941]). There have not been any published reports, however, of their use in high pressure and temperature liquid-phase applications. The idea to apply membrane reactor technology to coal liquid upgrading has resulted from a series of experimental investigations by our group of petroleum and coal asphaltene transport through model membranes. Coal liquids contain polycyclic aromatic compounds, which not only present potential difficulties in upgrading, storage and coprocessing, but are also bioactive. Direct coal liquefaction is perceived today as a two-stage process, which involves a first stage of thermal (or catalytic) dissolution of coal, followed by a second stage, in which the resulting products of the first stage are catalytically upgraded. Even in the presence of hydrogen, the oil products of the second stage are thought to equilibrate with the heavier (asphaltenic and preasphaltenic) components found in the feedstream. The possibility exists for this smaller molecular fraction to recondense with the unreacted heavy components and form even heavier undesirable components like char and coke. One way to diminish these regressive reactions is to selectively remove these smaller molecular weight fractions once they are formed and prior to recondensation. This can, at least in principle, be accomplished through the use of high temperature membrane reactors, using ceramic membranes which are permselective for the desired products of the coal liquid upgrading process. An additional incentive to do so is in order to eliminate the further hydrogenation and hydrocracking of liquid products to undesirable light gases.

  9. Increased electricity production from straw by co-firing with woody biomass; Oekad elproduktion med halm genom sameldning med traedbraenslen

    Energy Technology Data Exchange (ETDEWEB)

    Hedman, Henry; Nordgren, Daniel; Bostroem, Dan; Oehman, Marcus; Padban, Nader

    2011-01-15

    The use of straw in pulverised fuel-fired boiler is great technical challenge, especially when it comes to dealing with problems from slagging and fouling. Introduction of straw in the fuel mix of Swedish boilers will most likely be done by co-firing of woody biomass with straw, and this can provide a means to reduce the (well-documented) problems with fouling and slagging from straw. The project will focus on the faith of alkali metals (K and Na) as well as studies on the slagging and fouling propensity in pulverised fuel-fired boilers when straw is co-fired with woody biomass. A total of 5 different fuel mixtures has been fired in a 150 kW pilot-scale pulverised fuel-fired burner: (i) straw 100 %, (ii) straw/bark 50/50 %, (iii) straw/bark 75/25 % (iv) straw/wood 75/25 % (v) straw/wood 50/50 % (wt-%). The adding of woody biomass to straw has in all of the above-mentioned cases had some positive effect. In general, in all of the ash deposits, an increase in the concentration of Calcium (Ca) has been observed as well as a decrease in the concentrations of Potassium (K) and Silicon (Si). These general trends should be considered as a positive when combustion of straw is considered. Out of all ash deposits collected in the furnace, the characteristics of the bottom ash displayed the largest (positive) change and visual inspections and chemical analysis of the bottom ash showed that the ash had become more porous and contained more Calcium as more woody biomass was introduced in the fuel mix. The deposit build-up rate on the air cooled probes was reduced when more woody biomass was co-fired with straw. The reduction was highest in the trial where 50% woody biomass was used and the most apparent changes in composition could be seen in Calcium (increase) and Potassium (decrease). Danish experiences from introducing straw in pulverised fuel-fired boiler indicate that extra soot-blowers should be considered at the furnace walls and in connection to screen-tubes (if any

  10. Recycling of Sustainable Co-Firing Fly Ashes as an Alkali Activator for GGBS in Blended Cements

    Directory of Open Access Journals (Sweden)

    Yann-Hwang Wu

    2015-02-01

    Full Text Available This study investigates the feasibility of co-firing fly ashes from different boilers, circulating fluidized beds (CFB or stokers as a sustainable material in alkali activators for ground granulated blast-furnace slag (GGBS. The mixture ratio of GGBS and co-firing fly ashes is 1:1 by weight. The results indicate that only CF fly ash of CFB boilers can effectively stimulate the potential characteristics of GGBS and provide strength as an alkali activator. CF fly ash consists of CaO3 (48.5%, SiO2 (21.1%, Al2O3 (13.8%, SO3 (10.06%, Fe2O3 (2.25% and others (4.29%. SA fly ash consists of Al2O3 (19.7%, SiO2 (36.3%, Fe2O3 (28.4% and others (15.6%. SB fly ash consists of Al2O3 (15%, SiO2 (25.4%, Zn (20.6%, SO3 (10.9%, Fe2O3 (8.78% and others (19.32%. The mixtures of SA fly ash and SB fly ash with GGBS, respectively, were damaged in the compressive strength test during seven days of curing. However, the built up strength of the CF fly ash and GGBS mixture can only be maintained for 7–14 days, and the compressive strength achieves 70% of that of a controlled group (cement in hardening cement paste. The strength of blended CF fly ash and GGBS started to decrease after 28 days, and the phenomenon of ettrigite was investigated due to the high levels of sulfur content. The CaO content in sustainable co-firing fly ashes must be higher than a certain percentage in reacting GGBS to ensure the strength of blended cements.

  11. Recycling of Sustainable Co-Firing Fly Ashes as an Alkali Activator for GGBS in Blended Cements.

    Science.gov (United States)

    Wu, Yann-Hwang; Huang, Ran; Tsai, Chia-Jung; Lin, Wei-Ting

    2015-02-16

    This study investigates the feasibility of co-firing fly ashes from different boilers, circulating fluidized beds (CFB) or stokers as a sustainable material in alkali activators for ground granulated blast-furnace slag (GGBS). The mixture ratio of GGBS and co-firing fly ashes is 1:1 by weight. The results indicate that only CF fly ash of CFB boilers can effectively stimulate the potential characteristics of GGBS and provide strength as an alkali activator. CF fly ash consists of CaO₃ (48.5%), SiO₂ (21.1%), Al₂O₃ (13.8%), SO₃ (10.06%), Fe₂O₃ (2.25%) and others (4.29%). SA fly ash consists of Al₂O₃ (19.7%), SiO₂ (36.3%), Fe2O3 (28.4%) and others (15.6%). SB fly ash consists of Al₂O₃ (15%), SiO₂ (25.4%), Zn (20.6%), SO₃ (10.9%), Fe₂O₃ (8.78%) and others (19.32%). The mixtures of SA fly ash and SB fly ash with GGBS, respectively, were damaged in the compressive strength test during seven days of curing. However, the built up strength of the CF fly ash and GGBS mixture can only be maintained for 7-14 days, and the compressive strength achieves 70% of that of a controlled group (cement in hardening cement paste). The strength of blended CF fly ash and GGBS started to decrease after 28 days, and the phenomenon of ettrigite was investigated due to the high levels of sulfur content. The CaO content in sustainable co-firing fly ashes must be higher than a certain percentage in reacting GGBS to ensure the strength of blended cements.

  12. Recycling of Sustainable Co-Firing Fly Ashes as an Alkali Activator for GGBS in Blended Cements

    Science.gov (United States)

    Wu, Yann-Hwang; Huang, Ran; Tsai, Chia-Jung; Lin, Wei-Ting

    2015-01-01

    This study investigates the feasibility of co-firing fly ashes from different boilers, circulating fluidized beds (CFB) or stokers as a sustainable material in alkali activators for ground granulated blast-furnace slag (GGBS). The mixture ratio of GGBS and co-firing fly ashes is 1:1 by weight. The results indicate that only CF fly ash of CFB boilers can effectively stimulate the potential characteristics of GGBS and provide strength as an alkali activator. CF fly ash consists of CaO3 (48.5%), SiO2 (21.1%), Al2O3 (13.8%), SO3 (10.06%), Fe2O3 (2.25%) and others (4.29%). SA fly ash consists of Al2O3 (19.7%), SiO2 (36.3%), Fe2O3 (28.4%) and others (15.6%). SB fly ash consists of Al2O3 (15%), SiO2 (25.4%), Zn (20.6%), SO3 (10.9%), Fe2O3 (8.78%) and others (19.32%). The mixtures of SA fly ash and SB fly ash with GGBS, respectively, were damaged in the compressive strength test during seven days of curing. However, the built up strength of the CF fly ash and GGBS mixture can only be maintained for 7–14 days, and the compressive strength achieves 70% of that of a controlled group (cement in hardening cement paste). The strength of blended CF fly ash and GGBS started to decrease after 28 days, and the phenomenon of ettrigite was investigated due to the high levels of sulfur content. The CaO content in sustainable co-firing fly ashes must be higher than a certain percentage in reacting GGBS to ensure the strength of blended cements. PMID:28787970

  13. Monolithic ceramics

    Science.gov (United States)

    Herbell, Thomas P.; Sanders, William A.

    1992-01-01

    A development history and current development status evaluation are presented for SiC and Si3N4 monolithic ceramics. In the absence of widely sought improvements in these materials' toughness, and associated reliability in structural applications, uses will remain restricted to components in noncritical, nonman-rated aerospace applications such as cruise missile and drone gas turbine engine components. In such high temperature engine-section components, projected costs lie below those associated with superalloy-based short-life/expendable engines. Advancements are required in processing technology for the sake of fewer and smaller microstructural flaws.

  14. Processing and characterization of transformation-toughened ceramics with strength retention to elevated temperatures. Final report

    Energy Technology Data Exchange (ETDEWEB)

    Cutler, R.A.; Brinkpeter, C.B. [Ceramatec, Inc., Salt Lake City, UT (United States); Vircar, A.V.; Shetty, D.K. [Univ. of Utah (United States)

    1994-09-01

    Monolithic and three-layered Al{sub 2}O{sub 3} -- 15 vol % ZrO{sub 2} composites were fabricated by slip casting aqueous slurries. The outer and inner layers of three-layer composites contained unstabilized and partially stabilized ZrO{sub 2}, respectively. Transformation of part of the unstabilized ZrO{sub 2} led to surface compressive stresses in the outer layers. Strain gage, x-ray, indentation crack length, and strength measurements were used to determine the magnitude of residual stresses in the composites. The strength of the three-layer composites ({approx}1200 MPa) was 500--700 MPa higher than that of the monolithic outer layer composites at room temperature and 350 MPa higher at 750{degree}C. The strength differential decreased rapidly above the m {yields} t transformation temperature. Three-layered composites showed excellent damage resistance and improved reliability. Cam follower rollers were fabricated to demonstrate the applicability of this technique for making automotive components.

  15. Preparation, phase structure and microwave dielectric properties of CoLi2/3Ti4/3O4 ceramic

    International Nuclear Information System (INIS)

    Zhou, Huanfu; Liu, Xiaobin; Chen, Xiuli; Fang, Liang

    2012-01-01

    Graphical abstract: For chemical compatibility tests with silver electrode, mixtures of ceramic powders with 20 wt% Ag powders were cofired and analyzed to detect interactions between the low-fired samples and electrodes. XRD patterns and backscattered electron image of CoLi 2/3 Ti 4/3 O 4 ceramics added with 1.5 wt% BCB cofired with Ag at 900 °C for 2 h are presented in . Backscattered electron image analysis reveals no interaction to form new phases after firing. This observation is also confirmed by the evidence of no difference between the XRD patterns before and after firing. It is obvious that the reaction of low-fired CoLi 2/3 Ti 4/3 O 4 ceramics with Ag electrodes did not occur. Highlights: ► A new microwave dielectric ceramic with good properties was reported. ► The addition of BaCu(B 2 O 5 ) can lower the sintering temperature from 1050 °C to 900 °C. ► The addition of BaCu(B 2 O 5 ) does not induce degradation of properties. ► BCB added CoLi 2/3 Ti 4/3 O 4 ceramics can co-fire with Ag electrode. -- Abstract: A new low loss microwave dielectric ceramic with composition of CoLi 2/3 Ti 4/3 O 4 was prepared by a conventional solid-state reaction method. The compound has a cubic spinel structure [Fd-3m (227)] similar to MgFe 2 O 4 with lattice parameters of a = 8.3939 Å, V = 591.42 Å 3 , Z = 8 and ρ = 4.30 g/cm 3 . This ceramic has a low sintering temperature (∼1050 °C) and good microwave dielectric properties with relative permittivity of 21.4, Q × f value of 35,000 GHz and τ f value of −22 ppm/°C. Furthermore, the addition of BaCu(B 2 O 5 ) (BCB) can effectively lower the sintering temperature from 1050 °C to 900 °C and does not induce much degradation of the microwave dielectric properties. Compatibility with Ag electrode indicates that the BCB added CoLi 2/3 Ti 4/3 O 4 ceramics are good candidates for LTCC applications.

  16. Formulation and screen printing of water based conductive flake silver pastes onto green ceramic tapes for electronic applications

    International Nuclear Information System (INIS)

    Faddoul, Rita; Reverdy-Bruas, Nadège; Blayo, Anne

    2012-01-01

    Highlights: ► Formulation of water-based pastes. ► Viscosity, yield stress, elastic and viscous modulus determination. ► Screen printing onto green ceramic tapes. ► Rheology effect on line dimensions and electrical properties. ► Resistivity ∼18–33 nΩ m. Minimum width ∼60 μm after sintering. - Abstract: Environmentally friendly, water-based silver pastes, adapted for screen printing, were formulated with different silver contents (67–75%). These pastes allowed screen printing onto low temperature co-fired ceramic (LTCC) of narrow conductive tracks with a 60 μm line width and a 3 × 10 −8 Ω m electrical resistivity. Inks were formulated with a mixture of spherical and flake shape silver particles with 2–4 μm mean diameter. Rheological behaviour of pastes was studied in order to determine its effect on printed lines properties. Prepared inks were then screen printed and sintered under normal atmosphere at 875 °C. As expected, electrical properties depended on silver content. Resistivity values varying from 1.6 × 10 −8 to 3.3 × 10 −8 Ω m were calculated over 36.3 cm line length. These values are very close to bulk silver resistivity (1.6 × 10 −8 Ω m). Compared to previous research and commercial pastes, the newly formulated pastes reached equivalent or even better conductivities with lower silver content (70% by weight).

  17. DEVELOPMENT OF A VALIDATED MODEL FOR USE IN MINIMIZING NOx EMISSIONS AND MAXIMIZING CARBON UTILIZATION WHEN CO-FIRING BIOMASS WITH COAL

    Energy Technology Data Exchange (ETDEWEB)

    Larry G. Felix; P. Vann Bush

    2002-01-31

    This is the fifth Quarterly Technical Report for DOE Cooperative Agreement No. DE-FC26-00NT40895. A statement of the project objectives is included in the Introduction of this report. One additional biomass co-firing test burn was conducted during this quarter. In this test (Test 9), up to 20% by weight dry hardwood sawdust and switchgrass was injected through the center of the single-register burner with Jacobs Ranch coal. Jacobs Ranch coal is a low-sulfur Powder River Basin coal ({approx} 0.5% S). The results from Test 9 as well as for Test 8 (conducted late last quarter) are presented in this quarterly report. Significant progress has been made in implementing a modeling approach to combine reaction times and temperature distributions from computational fluid dynamic models of the pilot-scale combustion furnace with char burnout and chemical reaction kinetics to predict NO{sub x} emissions and unburned carbon levels in the furnace exhaust. Additional results of CFD modeling efforts have been received and preparations are under way for continued pilot-scale combustion experiments with the dual-register burner. Finally, a project review was held at NETL in Pittsburgh, on November 13, 2001.

  18. DEVELOPMENT OF A VALIDATED MODEL FOR USE IN MINIMIZING NOx EMISSIONS AND MAXIMIZING CARBON UTILIZATION WHEN CO-FIRING BIOMASS WITH COAL

    Energy Technology Data Exchange (ETDEWEB)

    Larry G. Felix; P. Vann Bush

    2002-10-26

    This is the eighth Quarterly Technical Report for DOE Cooperative Agreement No. DE-FC26-00NT40895. A statement of the project objectives is included in the Introduction of this report. The final biomass co-firing test burn was conducted during this quarter. In this test (Test 14), up to 20% by weight dry switchgrass was comilled with Jim Walters No.7 mine coal and injected through the single-register burner. Jim Walters No.7 coal is a low-volatility, low-sulfur ({approx}0.7% S) Eastern bituminous coal. The results of this test are presented in this quarterly report. Progress has continued to be made in implementing a modeling approach to combine reaction times and temperature distributions from computational fluid dynamic models of the pilot-scale combustion furnace with char burnout and chemical reaction kinetics to predict NO{sub x} emissions and unburned carbon levels in the furnace exhaust. The REI Configurable Fireside Simulator (CFS) is now in regular use. Presently, the CFS is being used to generate CFD calculations for completed tests with Powder River Basin coal and low-volatility (Jim Walters No.7 Mine) coal. Niksa Energy Associates will use the results of these CFD simulations to complete their validation of the NOx/LOI predictive model. Work has started on the project final report.

  19. Development of rate-dependent thermoplastic constitutive models for numerical analysis of ceramics at high-temperature

    OpenAIRE

    Penasa, Massimo

    2017-01-01

    Three constitutive models for the mechanical description of the behavior of ceramic materials are developed, implemented into a numerical code, calibrated on experimental data, and validated. - The first model is elastic-plastic and addresses the cold compaction of ceramic powders, combining nonlinear elasticity, elasto-plastic coupling and increase of cohesion. - The second model is thermal-viscous-elastic-plastic and is specifically tailored to describe the thermo-mechanical behavior ...

  20. The effect of silane applied to glass ceramics on surface structure and bonding strength at different temperatures

    Science.gov (United States)

    Eraslan, Oguz

    2016-01-01

    PURPOSE To evaluate the effect of various surface treatments on the surface structure and shear bond strength (SBS) of different ceramics. MATERIALS AND METHODS 288 specimens (lithium-disilicate, leucite-reinforced, and glass infiltrated zirconia) were first divided into two groups according to the resin cement used, and were later divided into four groups according to the given surface treatments: G1 (hydrofluoric acid (HF)+silane), G2 (silane alone-no heat-treatment), G3 (silane alone-then dried with 60℃ heat-treatment), and G4 (silane alone-then dried with 100℃ heat-treatment). Two different adhesive luting systems were applied onto the ceramic discs in all groups. SBS (in MPa) was calculated from the failure load per bonded area (in N/mm2). Subsequently, one specimen from each group was prepared for SEM evaluation of the separated-resin–ceramic interface. RESULTS SBS values of G1 were significantly higher than those of the other groups in the lithium disilicate ceramic and leucite reinforced ceramic, and the SBS values of G4 and G1 were significantly higher than those of G2 and G3 in glass infiltrated zirconia. The three-way ANOVA revealed that the SBS values were significantly affected by the type of resin cement (Pceramics had the highest rate of cohesive failure on the ceramic surfaces than other ceramic groups. AFM images showed that the surface treatment groups exhibited similar topographies, except the group treated with HF. CONCLUSION The heat treatment was not sufficient to achieve high SBS values as compared with HF acid etching. The surface topography of ceramics was affected by surface treatments. PMID:27141250

  1. Changes in the flexural strength of engineering ceramics after high temperature sodium corrosion test. Influence after sodium exposure for 1000 hours

    International Nuclear Information System (INIS)

    Hayashi, Kazunori; Tachi, Yoshiaki; Kano, Shigeki; Hirakawa, Yasushi; Komine, Ryuji; Yoshida, Eiichi

    1998-02-01

    Engineering ceramics have excellent properties such as high strength, high hardness and high heat resistance compared with metallic materials. To apply the ceramic in fast reactor environment, it is necessary to evaluate the sodium compatibility and the influence of sodium on the mechanical properties of ceramics. In this study, the influence of high temperature sodium on the mechanical properties of sintered ceramics of conventional and high purity Al 2 O 3 , SiC, SiAlON, AlN and unidirectional solidified ceramics of Al 2 O 3 /YAG eutectic composite were investigated by means of flexure tests. Test specimens were exposed in liquid sodium at 823K and 923K for 3.6Ms. There were no changes in the flexural strength of the conventional and high purity Al 2 O 3 , AlN and Al 2 O 3 /YAG eutectic composite after the sodium exposure at 823K. On the contrary, the decrease in the flexural strength was observed in SiC and SiAlON. After the sodium exposure at 923K, there were also no changes in the flexural strength of AlN and Al 2 O 3 /YAG eutectic composite. In the conventional and high purity Al 2 O 3 and SiC, the flexural strength decreased and signs of grain boundary corrosion were detected by surface observation. The flexural strength of SiAlON after the sodium exposure at 923K increased instead of severe corrosion. In the specimens those showed no changes in the flexural strength, further exposure in sodium is needed to verify whether the mechanical properties degrade or not. For SiAlON, it is necessary to clarify the reason for the increased strength after the sodium exposure at 923K. (author)

  2. Effect of heat-pressing temperature and holding time on the microstructure and flexural strength of lithium disilicate glass-ceramics.

    Directory of Open Access Journals (Sweden)

    Fu Wang

    Full Text Available The present study aimed to evaluate the influence of various heat-pressing procedures (different holding time and heat pressing temperature on the microstructure and flexural strength of lithium disilicate glass ceramic. An experimental lithium silicate glass ceramic (ELDC was prepared from the SiO2-Li2O-K2O-Al2O3-ZrO2-P2O5 system and heat-pressed following different procedures by varying temperature and holding time. The flexural strength was tested and microstructure was analyzed. The relationships between the microstructure, mechanical properties and heat-pressing procedures were discussed in-depth. Results verified the feasibility of the application of dental heat-pressing technique in processing the experimental lithium disilicate glass ceramic. Different heat-pressing procedures showed significant influence on microstructure and flexural strength. ELDC heat-pressed at 950℃ with holding time of 15 min achieved an almost pore-free microstructure and the highest flexural strength, which was suitable for dental restorative application.

  3. Comparison of Reactive and Non-Reactive Spark Plasma Sintering Routes for the Fabrication of Monolithic and Composite Ultra High Temperature Ceramics (UHTC Materials

    Directory of Open Access Journals (Sweden)

    Roberto Orrù

    2013-04-01

    Full Text Available A wider utilization of ultra high temperature ceramics (UHTC materials strongly depends on the availability of efficient techniques for their fabrication as dense bodies. Based on recent results reported in the literature, it is possible to state that Spark Plasma Sintering (SPS technology offers a useful contribution in this direction. Along these lines, the use of two different SPS-based processing routes for the preparation of massive UHTCs is examined in this work. One method, the so-called reactive SPS (R-SPS, consists of the synthesis and densification of the material in a single step. Alternatively, the ceramic powders are first synthesized by Self-propagating High-temperature Synthesis (SHS and then sintered by SPS. The obtained results evidenced that R-SPS method is preferable for the preparation of dense monolithic products, while the sintering of SHS powders requires relatively milder conditions when considering binary composites. The different kinetic mechanisms involved during R-SPS of the monolithic and composite systems, i.e., combustion-like or gradual solid-diffusion, respectively, provides a possible explanation. An important role is also played by the SHS process, particularly for the preparation of composite powders, since stronger interfaces are established between the ceramic constituents formed in situ, thus favoring diffusion processes during the subsequent SPS step.

  4. Effect of Heat-Pressing Temperature and Holding Time on the Microstructure and Flexural Strength of Lithium Disilicate Glass-Ceramics

    Science.gov (United States)

    Gao, Jing; Wang, Hui; Chen, Jihua

    2015-01-01

    The present study aimed to evaluate the influence of various heat-pressing procedures (different holding time and heat pressing temperature) on the microstructure and flexural strength of lithium disilicate glass ceramic. An experimental lithium silicate glass ceramic (ELDC) was prepared from the SiO2-Li2O-K2O-Al2O3-ZrO2-P2O5 system and heat-pressed following different procedures by varying temperature and holding time. The flexural strength was tested and microstructure was analyzed. The relationships between the microstructure, mechanical properties and heat-pressing procedures were discussed in-depth. Results verified the feasibility of the application of dental heat-pressing technique in processing the experimental lithium disilicate glass ceramic. Different heat-pressing procedures showed significant influence on microstructure and flexural strength. ELDC heat-pressed at 950℃ with holding time of 15 min achieved an almost pore-free microstructure and the highest flexural strength, which was suitable for dental restorative application. PMID:25985206

  5. Reduction of anti-ferroelectric temperature region in NBT-BT ceramics using 100 MeV O{sup 7+} ion irradiation

    Energy Technology Data Exchange (ETDEWEB)

    Shanmuga Sundari, S. [Crystal Growth Centre, Anna University, Chennai 600025 (India); Murugan, Ramaswamy [Department of Physics, Pondicherry University, Pondicherry 605014 (India); Asokan, K. [Inter University Accelerator Centre, Aruna Asaf Ali Marg, New Delhi 110067 (India); Dhanasekaran, R., E-mail: rdcgc@yahoo.com [Crystal Growth Centre, Anna University, Chennai 600025 (India)

    2014-01-01

    NBT-BT (sodium bismuth titanate-barium titanate) lead-free ceramics were prepared via the conventional solid-state reaction method in the Morphotropic Phase Boundary (MPB) composition. The prepared ceramics were irradiated with 100 MeV O{sup 7+} ions using four different fluences of 5 × 10{sup 11}, 1 × 10{sup 12}, 5 × 10{sup 12} and 1 × 10{sup 13} ions/cm{sup 2}. The dielectric constants of the pristine and irradiated samples were determined from 300 to 623 K for a broad range of frequencies from 20 Hz to 2 MHz. Irradiation with oxygen ions decreased the anti-ferroelectric temperature region present in the samples. The structural stability of the samples against the irradiation was investigated via XRD and Raman spectroscopy before and after the irradiation.

  6. Technical, economic and environmental potential of co-firing of biomass in coal and natural gas fired power plants in the Netherlands

    International Nuclear Information System (INIS)

    Van Ree, R.; Korbee, R.; Eenkhoorn, S.; De Lange, T.; Groenendaal, B.

    2000-01-01

    In this paper the technical, economic, and environmental potential of co-firing of biomass in existing Dutch coal and natural gas fired power plants, and industrial combined-cycles (CC), is addressed. Main criteria that are considered are: the availability and contractibility of biomass for energy purposes; the (technical) operation of the conventional fossil fuel based processes may not be disturbed; the gaseous and liquid plant emissions have to comply to those applicable for power plants/CCs, the commercial applicability of the solid residues may not be negatively influenced; applicable additional biomass conversion technologies must be commercially available; the necessary additional investment costs must be acceptable from an economic point of view, and the co-firing option must result in a substantial CO 2 -emission reduction. The main result of the study described in the paper is the presentation of a clear and founded indication of the total co-firing potential of biomass in existing power plants and industrial CCs in the Netherlands. This potential is determined by considering both technical, economic, and environmental criteria. In spite of the fact that the co-firing potential for the specific Dutch situation is presented, the results of the criteria considered are more generally applicable, and therefore are also very interesting for potential co-firing initiatives outside of the Netherlands

  7. Modeling and performance analysis of CCHP (combined cooling, heating and power) system based on co-firing of natural gas and biomass gasification gas

    International Nuclear Information System (INIS)

    Wang, Jiangjiang; Mao, Tianzhi; Sui, Jun; Jin, Hongguang

    2015-01-01

    Co-firing biomass and fossil energy is a cost-effective and reliable way to use renewable energy and offer advantages in flexibility, conversion efficiency and commercial possibility. This study proposes a co-fired CCHP (combined cooling, heating and power) system based on natural gas and biomass gasification gas that contains a down-draft gasifier, ICE (internal combustion engine), absorption chiller and heat exchangers. Thermodynamic models are constructed based on a modifying gasification thermochemical equilibrium model and co-fired ICE model for electricity and heat recovery. The performance analysis for the volumetric mixture ratio of natural gas and product gas indicates that the energy and exergy efficiencies are improved by 9.5% and 13.7%, respectively, for an increasing mixture ratio of 0–1.0. Furthermore, the costs of multi-products, including electricity, chilled water and hot water, based on exergoeconomic analysis are analyzed and discussed based on the influences of the mixture ratio of the two gas fuels, investment cost and biomass cost. - Highlights: • Propose a co-fired CCHP system by natural gas and biomass gasification gas. • Modify biomass gasification and co-fired ICE models. • Present the thermodynamic analysis of the volumetric mixture ratios of two gas fuels. • Energy and exergy efficiencies are improved 9.5% and 13.7%. • Discuss multi-products’ costs influenced by investment and fuel costs.

  8. Ceramic Technology Project

    Energy Technology Data Exchange (ETDEWEB)

    1992-03-01

    The Ceramic Technology Project was developed by the USDOE Office of Transportation Systems (OTS) in Conservation and Renewable Energy. This project, part of the OTS's Materials Development Program, was developed to meet the ceramic technology requirements of the OTS's automotive technology programs. Significant accomplishments in fabricating ceramic components for the USDOE and NASA advanced heat engine programs have provided evidence that the operation of ceramic parts in high-temperature engine environments is feasible. These programs have also demonstrated that additional research is needed in materials and processing development, design methodology, and data base and life prediction before industry will have a sufficient technology base from which to produce reliable cost-effective ceramic engine components commercially. A five-year project plan was developed with extensive input from private industry. In July 1990 the original plan was updated through the estimated completion of development in 1993. The objective is to develop the industrial technology base required for reliable ceramics for application in advanced automotive heat engines. The project approach includes determining the mechanisms controlling reliability, improving processes for fabricating existing ceramics, developing new materials with increased reliability, and testing these materials in simulated engine environments to confirm reliability. Although this is a generic materials project, the focus is on the structural ceramics for advanced gas turbine and diesel engines, ceramic bearings and attachments, and ceramic coatings for thermal barrier and wear applications in these engines. To facilitate the rapid transfer of this technology to US industry, the major portion of the work is being done in the ceramic industry, with technological support from government laboratories, other industrial laboratories, and universities.

  9. Field test corrosion experiments in Denmark with biomass fuels Part II Co-firing of straw and coal

    DEFF Research Database (Denmark)

    Montgomery, Melanie; Larsen, OH

    2002-01-01

    In Denmark, straw is used for generating energy in power plants. However during straw combustion, potassium chloride and SO2 are released in the flue gas and through condensation and deposition processes they will result in the formation of superheater deposits rich in potassium chloride and pota......In Denmark, straw is used for generating energy in power plants. However during straw combustion, potassium chloride and SO2 are released in the flue gas and through condensation and deposition processes they will result in the formation of superheater deposits rich in potassium chloride...... and potassium sulphate. These components give rise to varying degrees of accelerated corrosion. This paper concerns co-firing of straw with coal to reduce the corrosion rate from straw to an acceptable level. A field investigation at Midtkraft Studstrup suspension-fired power plant in Denmark has been...... undertaken where coal has been co-fired with 10% straw and 20% straw (% energy basis) for up to approx. 3000 hours. Two types of exposure were undertaken to investigate corrosion: a) the exposure of metal rings on water/air cooled probes, and b) the exposure of a range of materials built into the existing...

  10. Microstructure and High Temperature Oxidation Property of Fe-Cr-B Based Metal/Ceramic Composite Manufactured by Powder Injection Molding Process

    Science.gov (United States)

    Joo, Yeun-Ah; Kim, Young-Kyun; Yoon, Tae-Sik; Lee, Kee-Ahn

    2018-02-01

    This study investigated the microstructure and high temperature oxidation property of Fe-Cr-B metal/ceramic composite manufactured using powder injection molding process. Observations of initial microstructure showed a unique structure where α-Fe and (Cr, Fe)2B form a continuous three-dimensional network. High temperature oxidation tests were performed at 900, 1000 and 1100 °C, for 24 h, and the oxidation weight gain according to each temperature condition was 0.13, 0.84 and 6.4 mg/cm2, respectively. The oxidation results according to time at 900 and 1000 °C conditions represented parabolic curves, and at 1100 °C condition formed a rectilinear curve. Observation and phase analysis results of the oxides identified Cr2O3 and SiO2 at 900 and 1000 °C. In addition to Cr2O3 and SiO2, CrBO3 and FeCr2O4 formed due to phase decomposition of boride were identified at 1100 °C. Based on the findings above, this study suggested the high temperature oxidation mechanism of Fe-Cr-B metal/ceramic composite manufactured using powder injection molding, and the possibility of its application as a high temperature component material was also discussed.

  11. Microstructure and High Temperature Oxidation Property of Fe-Cr-B Based Metal/Ceramic Composite Manufactured by Powder Injection Molding Process

    Science.gov (United States)

    Joo, Yeun-Ah; Kim, Young-Kyun; Yoon, Tae-Sik; Lee, Kee-Ahn

    2018-03-01

    This study investigated the microstructure and high temperature oxidation property of Fe-Cr-B metal/ceramic composite manufactured using powder injection molding process. Observations of initial microstructure showed a unique structure where α-Fe and (Cr, Fe)2B form a continuous three-dimensional network. High temperature oxidation tests were performed at 900, 1000 and 1100 °C, for 24 h, and the oxidation weight gain according to each temperature condition was 0.13, 0.84 and 6.4 mg/cm2, respectively. The oxidation results according to time at 900 and 1000 °C conditions represented parabolic curves, and at 1100 °C condition formed a rectilinear curve. Observation and phase analysis results of the oxides identified Cr2O3 and SiO2 at 900 and 1000 °C. In addition to Cr2O3 and SiO2, CrBO3 and FeCr2O4 formed due to phase decomposition of boride were identified at 1100 °C. Based on the findings above, this study suggested the high temperature oxidation mechanism of Fe-Cr-B metal/ceramic composite manufactured using powder injection molding, and the possibility of its application as a high temperature component material was also discussed.

  12. Effect of sintering aid on microwave dielectric behaviors of Ni{sub 0.5}Ti{sub 0.5}NbO{sub 4} ceramics for LTCC applications

    Energy Technology Data Exchange (ETDEWEB)

    Tseng, Ching-Fang, E-mail: cftseng@nuu.edu.tw; Chen, Chao-Chen; Lin, Chen-Wei

    2014-10-15

    The effects of ZnO glass addition on the microwave dielectric properties of Ni{sub 0.5}Ti{sub 0.5}NbO{sub 4} (NTN) ceramics prepared by solid-state reaction method have been investigated using X-ray diffraction (XRD), scanning electron microscopy (SEM), and energy-dispersive spectroscopy (EDS). The pure NTN ceramics have ε{sub r} of 60.6, Q × f value of 70,100 GHz, and τ{sub f} value of 76.6 ppm {sup °}C{sup −1} sintered at 1140 °C for 6 h. The results indicate that the addition of ZnO can effectively benefit the densification and further improve the dielectric constant. Moreover, the lower sintering temperature of NTN ceramics from 1140 to 930 °C is obtained by the addition of ZnO glass. However, an excess of ZnO suppresses the grain growth and decreases the Q × f value of NTN ceramics. The NTN ceramics with 2 wt% ZnO sintered at 930 °C for 6 h possess promising microwave dielectric properties: ε{sub r} of 56.3, Q × f value of 67,000 GHz, and τ{sub f} value of 78.6 ppm °C{sup −1}, which shows that the materials are suitable for low-temperature co-fired ceramics applications. - Highlights: • Microwave dielectric properties of NTN ceramics with sintering aid for LTCC applications were investigated. • ZnO-doped NTN ceramics decreased the sintering temperature to 930 °C for LTCC applications. • The ε{sub r} of 56.7, Q × f of 67,000, and τ{sub f} of +78.6 were obtained for 2 wt% ZnO-doped NTN ceramics sintered at 930 °C for 6 h. • A significant maintenance of dielectric properties was achieved by ZnO-doped NTN system sintered at 930 °C.

  13. The usage of ceramics in the manufacture of the lining of temperature sensors for the oil industry; Utilizacao de ceramica para encapsulamento de sensores de temperatura na industria petrolifera

    Energy Technology Data Exchange (ETDEWEB)

    Domingues, R.O.; Yadava, Y.P.; Sanguinetti Ferreira, R.A., E-mail: rebeka.oliveira@yahoo.com.br, E-mail: yadava@ufpe.br, E-mail: ricardo.sanguinetti@pq.cnpq.br [Universidade Federal de Pernambuco (UFPE), Recife, PE (Brazil). Departamento de Engenharia Mecanica

    2014-07-01

    In the oil production, many types of sensors are used in order to monitor some important parameters such as temperature, pressure and flow. These sensors are subjected to harsh operating conditions. Therefore they must present an inert and stable behavior in these conditions. The temperature sensors that are more suited to the oil industry are the Temperature Detectors by Resistance (TDR), because they have high accuracy and wide temperature range. Usually these devices are built with metals as detectors of temperature by encapsulated resistance in inert ceramics. The main objective of this research is to produce new ceramics of a Ca{sub 2}AlZrO{sub 5,5} cubic complex perovskite structure for the encapsulation of temperature sensors. The stoichiometric amounts of the constituent chemicals, with a high degree of purity, are homogenized, through a solid state reaction in a high energy ball mill. They are then compacted by uniaxial pressing and calcined at 1200°C for 24 hours. Soon after, the tablet is crushed giving place to a ceramic powder and the analysis of X-ray diffraction is performed. According to the sintering behavior of the ceramic powder, the microstructure and the homogeneity are studied by the Scanning Electron Microscopy. The results are presented in terms of the potential of this ceramic for applications as components of temperature sensors. (author)

  14. Piezoelectric Ceramics

    International Nuclear Information System (INIS)

    Park, Chang Yeop

    1987-03-01

    This book tells of piezoelectric ceramics on BaTiO 3 Pb(Zr, Ti)O 3 , properties of piezoelectric ceramics, measurement method of piezoelectric ceramics, manufacturing method of piezoelectric ceramics, property of PbZrO 3 -PbTiO 3 , transparent ceramics like electro-optics effect, electro-optics ceramics, application of a producer of high voltage, application of ultrasonic generator, ZnO piezoelectric film and its application such as property of ZnO, piezoelectric of ZnO film, manufacturing method of ZnO.

  15. Effect of SiC Content on the Ablation and Oxidation Behavior of ZrB2-Based Ultra High Temperature Ceramic Composites

    Science.gov (United States)

    Hu, Ping; Gui, Kaixuan; Yang, Yang; Dong, Shun; Zhang, Xinghong

    2013-01-01

    The ablation and oxidation of ZrB2-based ultra high temperature ceramic (UHTC) composites containing 10%, 15% and 30% v/v SiC were tested under different heat fluxes in a high frequency plasma wind tunnel. Performance was significantly affected by the surface temperature, which was strongly dependent on the composition. Composites containing 10% SiC showed the highest surface temperature (>2300 °C) and underwent a marked degradation under both conditions. In contrast, composites with 30% SiC exhibited the lowest surface temperature (testing was closely associated with the dynamic evolution of the surface and bulk oxide properties, especially for the change in chemical composition on the exposed surface, which was strongly dependent on the material composition and testing parameters (i.e., heat flux, enthalpy, pressure and test time), and in turn affected its oxidation performance. PMID:28809239

  16. Effect of sintering temperature on physical, structural and optical properties of wollastonite based glass-ceramic derived from waste soda lime silica glasses

    Directory of Open Access Journals (Sweden)

    Karima Amer Almasri

    Full Text Available The impact of different sintering temperatures on physical, optical and structural properties of wollastonite (CaSiO3 based glass-ceramics were investigated for its potential application as a building material. Wollastonite based glass-ceramics was provided by a conventional melt-quenching method and followed by a controlled sintering process. In this work, soda lime silica glass waste was utilized as a source of silicon. The chemical composition and physical properties of glass were characterized by using Energy Dispersive X-ray Fluorescence (EDXRF and Archimedes principle. The Archimedes measurement results show that the density increased with the increasing of sintering temperature. The generation of CaSiO3, morphology, size and crystal phase with increasing the heat-treatment temperature were examined by field emission scanning electron microscopy (FESEM, Fourier transforms infrared reflection spectroscopy (FTIR, and X-ray diffraction (XRD. The average calculated crystal size gained from XRD was found to be in the range 60 nm. The FESEM results show a uniform distribution of particles and the morphology of the wollastonite crystal is in relict shapes. The appearance of CaO, SiO2, and Ca-O-Si bands disclosed from FTIR which showed the formation of CaSiO3 crystal phase. In addition to the calculation of the energy band gap which found to be increased with increasing sintering temperature. Keywords: Soda lime silica glass, Wollastonite, Sintering, Structural properties, Optical properties

  17. Effect of sintering temperature on physical, structural and optical properties of wollastonite based glass-ceramic derived from waste soda lime silica glasses

    Science.gov (United States)

    Almasri, Karima Amer; Sidek, Hj. Ab Aziz; Matori, Khamirul Amin; Zaid, Mohd Hafiz Mohd

    The impact of different sintering temperatures on physical, optical and structural properties of wollastonite (CaSiO3) based glass-ceramics were investigated for its potential application as a building material. Wollastonite based glass-ceramics was provided by a conventional melt-quenching method and followed by a controlled sintering process. In this work, soda lime silica glass waste was utilized as a source of silicon. The chemical composition and physical properties of glass were characterized by using Energy Dispersive X-ray Fluorescence (EDXRF) and Archimedes principle. The Archimedes measurement results show that the density increased with the increasing of sintering temperature. The generation of CaSiO3, morphology, size and crystal phase with increasing the heat-treatment temperature were examined by field emission scanning electron microscopy (FESEM), Fourier transforms infrared reflection spectroscopy (FTIR), and X-ray diffraction (XRD). The average calculated crystal size gained from XRD was found to be in the range 60 nm. The FESEM results show a uniform distribution of particles and the morphology of the wollastonite crystal is in relict shapes. The appearance of CaO, SiO2, and Ca-O-Si bands disclosed from FTIR which showed the formation of CaSiO3 crystal phase. In addition to the calculation of the energy band gap which found to be increased with increasing sintering temperature.

  18. Tailoring order–disorder temperature and microwave dielectric properties of Ba[(Co0.6Zn0.41/3Nb2/3]O3 ceramics

    Directory of Open Access Journals (Sweden)

    Tu Lai Sun

    2016-03-01

    Full Text Available The order–disorder temperature (To–d of Ba[(Co0.6Zn0.41/3Nb2/3]O3 ceramics was determined via X-ray diffraction, Raman spectroscopy and differential thermal analysis, respectively. To–d was determined to be between 1425 and 1450 °C by a quenching method. The endothermic peak in the DTA curve shows the order–disorder transition. B2O3 was applied to tune the densification temperature (Ts and tailor the microwave dielectric properties. The ordering degree and unloaded quality factor (Qf are improved when Ts is reduced to 1400 °C at B2O3 content of 0.25 mol%. Ts is further decreased and the ordering degree and Qf are decreased when B2O3 content is increased to 0.5 mol%. The dielectric constant (εr and temperature coefficient of resonant frequency (τf decrease slightly with increasing B2O3 content. The optimum microwave dielectric properties (i.e., εr = 34.0, Qf = 50,400 GHz, τf = 5.5 × 10−6/°C are obtained for the Ba[(Co0.6Zn0.41/3Nb2/3]O3-0.25 mol% B2O3 ceramics sintered at a lower temperature.

  19. Structure and temperature dependent electrical properties of lead-free Bi0.5Na0.5TiO3- SrZrO3 ceramics

    Science.gov (United States)

    Maqbool, Adnan; Rahman, Jamil ur; Hussain, Ali; Park, Jong Kyu; Gone Park, Tae; Song, Jae Sung; Kim, Myong Ho

    2014-06-01

    Lead-free SrZrO3-modified Bi0.5Na0.5TiO3 (BNT-SZ) ceramics were fabricated by a conventional solid state reaction method. X-ray diffraction analysis reveals a pure perovskite phase without any traces of secondary phases. Scanning electron microscopy images depicts dense grain morphology. The temperature dependences of the dielectric behavior was measured in the temperature range of 50-500 °C at 100 kHz. With the increase in SZ content, the dielectric constant (ɛr) constantly decreased and the maximum dielectric constant temperature (Tm) shifted towards lower temperatures. In addition to this, ferroelectric hysteresis loops indicated a disruption of ferroelectric order and increase in the relaxor character of BNT ceramics with increase in SZ concentration. A maximum values of remnant polarization (32 μC/cm2) and piezoelectric constant (100 pC/N) were observed at SZ5 and SZ4, respectively.

  20. Low temperature sintering and microwave dielectric properties of Ba3Ti5Nb6O28 ceramics with BaCu(B2O5) additions

    International Nuclear Information System (INIS)

    Zhou Huanfu; Wang Hong; Chen Yuehua; Li Kecheng; Yao Xi

    2009-01-01

    The effects of BaCu(B 2 O 5 ) (BCB) additions on the sintering temperature and microwave dielectric properties of Ba 3 Ti 5 Nb 6 O 28 ceramic have been investigated using dilatometer, X-ray diffraction, scanning electron microscopy and dielectric measurement. The pure Ba 3 Ti 5 Nb 6 O 28 ceramic shows a high sintering temperature (∼1250 deg. C) and good microwave dielectric properties as Q x f of 11,400 GHz, ε r of 37.0, τ f of -8 ppm deg. C -1 . It was found that the addition of BCB to Ba 3 Ti 5 Nb 6 O 28 could lower the sintering temperature from 1250 to 925 deg. C. The reduced sintering temperature was attributed to the BCB liquid phase. The addition of BCB also enhanced the microwave dielectric properties to Q x f of 19,191 GHz, ε r of 38.2, τ f of 12 ppm deg. C -1

  1. Corrosion resistant ceramic materials

    Science.gov (United States)

    Kaun, Thomas D.

    1996-01-01

    Ceramic materials which exhibit stability in severely-corrosive environments having high alkali-metal activity, high sulfur/sulfide activity and/or molten halides at temperatures of 200.degree.-550.degree. C. or organic salt (including SO.sub.2 and SO.sub.2 Cl.sub.2) at temperatures of 25.degree.-200.degree. C. These sulfide ceramics form stoichiometric (single-phase) compounds with sulfides of Ca, Li, Na, K, Al, Mg, Si, Y, La, Ce, Ga, Ba, Zr and Sr and show melting-points that are sufficiently low and have excellent wettability with many metals (Fe, Ni, Mo) to easily form metal/ceramic seals. Ceramic compositions are also formulated to adequately match thermal expansion coefficient of adjacent metal components.

  2. Molecular Weiss domain polarization in piezoceramics to diaphragm, cantilever and channel construction in low-temperature-cofired ceramics for micro-fluidic applications

    International Nuclear Information System (INIS)

    Khanna, P.K.; Ahmad, S.; Grimme, R.

    2005-01-01

    This paper presents the efforts made to study the process of comminution to Weiss domain polarization and phase transition in piezoceramics together with the versatility of low-temperature-cofired ceramics-based devices and components for their ready adoption for typical applications in the area of micro-fluidics. A conceptual micro-fluidic module has been presented and few unit entities necessary for its realization have been described. The purpose of these entities is to position the sensors and actuators by using piezoelectric materials. Investigations are performed to make useful constructions like diaphragms and cantilevers for laying the sensing elements, cavities for burying the electronic chip devices, and channels for fluid transportation. In order to realize these constructions, the basic step involves machining of circular, straight line, rectangular and square-shaped structure in the green ceramic tapes followed by lamination and firing with post-machining in some cases. The diaphragm and cavity includes one or more un-machined layer stacked together with several machined layers with rectangular or square slits. The cantilever is an extension of the diaphragm creation process with inclusion of a post-machining step. The channel essentially consists of a machined green ceramic layer sandwiched between an un-machined and a partially machined layer. The fabrication for all the above constructions has been exemplified and the details have been discussed

  3. Wonderland of ceramics superplasticity; Ceramics chososei no sekai

    Energy Technology Data Exchange (ETDEWEB)

    Wakai, F. [National Industrial Research Inst. of Nagoya, Nagoya (Japan)

    1995-07-01

    It has been ten years since it was found that ceramics, which is strong and hard at room temperatures and does not deform at all, may exhibit a superplasticity phenomenon at high temperatures that it endlessly elongates when pulled as if it were chewing gum. This phenomenon is one of peculiar behaviours which nano-crystal ceramics, pulverized to an extent that the crystalline particle size is on the order of nanometers, show. The application of superplasticity made the material engineers`s old dream come true that hard ceramics are arbitrarily deformed and machined like metal. Using as models materials such as silicone nitride, alumina and zirconia, this paper describes the history and deformation mechanism of ceramics superplasticity, material design aiming at superplasticization and application of ceramics superplasticity to the machining technology. Furthermore, it describes the trend and future development of international joint researches on the basic surveys on ceramics superplasticity. 25 refs., 11 figs.

  4. Study of super high temperature ceramics-based and Mo-based materials for the heat exchanger of coal combustion gas; Sekitan nensho gas netsu kokankiyo no ceramic kei oyobi molybdenum kei chokoon zairyo ni kansuru kenkyu

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    1996-03-01

    Materials for the heat exchanger were studied which can bear the high temperature corrosion environment represented by the high efficiency coal-fired power generation system. From the literature search, were selected the Cr2O3-based ceramics with relatively high corrosion resistance, and the Mo-based materials of which corrosion resistance would be improved by the MoSi2 coating among the metals. For the Cr2O3-based ceramics, materials were fabricated by the hot press process, and their corrosion resistance against the molten coal ash was examined. As a result, the simple Cr2O3 showed remarkably poor degree of sintering, but significantly dense test specimens were obtained from the Cr2O3-Al2O3-based materials. It was provided that a part of these has excellent corrosion resistance. However, further investigation would be still required to determine the optimum composition and the fabrication process. For the Mo-based metal materials, Mo(Al-Si)2 coatings with excellent corrosion resistance were fabricated by dipping them in the Al-Si melting solution, which is called the dip coating method. It was found that the amorphous SiO2, which has excellent resistance to oxidation, became very stable by the presence of aluminum. 18 refs., 73 figs., 21 tabs.

  5. A low-temperature process for the denitration of Hanford single-shell tank, nitrate-based waste utilizing the nitrate to ammonia and ceramic (NAC) process

    International Nuclear Information System (INIS)

    Mattus, A.J.; Lee, D.D.; Dillow, T.A.; Farr, L.L.; Loghry, S.L.; Pitt, W.W.; Gibson, M.R.

    1994-12-01

    Bench-top feasibility studies with Hanford single-shell tank (SST) simulants, using a new, low-temperature (50 to 60C) process for converting nitrate to ammonia and ceramic (NAC), have conclusively shown that between 85 to 99% of the nitrate can be readily converted. In this process, aluminum powders or shot can be used to convert alkaline, nitrate-based supernate to ammonia and an aluminum oxide-sodium aluminate-based solid which might function as its own waste form. The process may actually be able to utilize already contaminated aluminum scrap metal from various DOE sites to effect the conversion. The final, nearly nitrate-free ceramic-like product can be pressed and sintered like other ceramics. Based upon the starting volumes of 6.2 and 3.1 M sodium nitrate solution, volume reductions of 50 to 55% were obtained for the waste form produced, compared to an expected 35 to 50% volume increase if the Hanford supernate were grouted. Engineering data extracted from bench-top studies indicate that the process will be very economical to operate, and data were used to cost a batch, 1,200-kg NO 3 /h plant for working off Hanford SST waste over 20 years. Their total process cost analysis presented in the appendix, indicates that between $2.01 to 2.66 per kilogram of nitrate converted will be required. Additionally, data on the fate of select radioelements present in solution are presented in this report as well as kinetic, operational, and control data for a number of experiments. Additionally, if the ceramic product functions as its own waste form, it too will offer other cost savings associated with having a smaller volume of waste form as well as eliminating other process steps such as grouting

  6. Corrosion behavior of Al-Fe-sputtering-coated steel, high chromium steels, refractory metals and ceramics in high temperature Pb-Bi

    International Nuclear Information System (INIS)

    Abu Khalid, Rivai; Minoru, Takahashi

    2007-01-01

    Corrosion tests of Al-Fe-coated steel, high chromium steels, refractory metals and ceramics were carried out in high temperature Pb-Bi at 700 C degrees. Oxygen concentrations in this experiment were 6.8*10 -7 wt.% for Al-Fe-coated steels and 5*10 -6 wt.% for high chromium steels, refractory metals and ceramics. All specimens were immersed in molten Pb-Bi in a corrosion test pot for 1.000 hours. Coating was done with using the unbalanced magnetron sputtering (UBMS) technique to protect the steel from corrosion. Sputtering targets were Al and SUS-304. Al-Fe alloy was coated on STBA26 samples. The Al-Fe alloy-coated layer could be a good protection layer on the surface of steel. The whole of the Al-Fe-coated layer still remained on the base surface of specimen. No penetration of Pb-Bi into this layer and the matrix of the specimen. For high chromium steels i.e. SUS430 and Recloy10, the oxide layer formed in the early time could not prevent the penetration of Pb-Bi into the base of the steels. Refractory metals of tungsten (W) and molybdenum (Mo) had high corrosion resistance with no penetration of Pb-Bi into their matrix. Penetration of Pb-Bi into the matrix of niobium (Nb) was observed. Ceramic materials were SiC and Ti 3 SiC 2 . The ceramic materials of SiC and Ti 3 SiC 2 had high corrosion resistance with no penetration of Pb-Bi into their matrix. (authors)

  7. On Ceramics.

    Science.gov (United States)

    School Arts, 1982

    1982-01-01

    Presents four ceramics activities for secondary-level art classes. Included are directions for primitive kiln construction and glaze making. Two ceramics design activities are described in which students make bizarrely-shaped lidded jars, feet, and footwear. (AM)

  8. Influence of high energy lead irradiation on the low and high temperature metal-semiconductor transitions in (V 1 - xCr x) 2O 3 ceramics

    Science.gov (United States)

    Kokabi, H. R.; Studer, F.

    1997-04-01

    Ceramic samples of chromium doped vanadium sesquioxide [(V 1 - xCr x) 2O 3] have been irradiated using high energy lead ions (208Pb : 6.032 GeV) with various fluences (4 to 50 × 10 11 ions/cm 2). Irradiations have been carried out under vacuum and at different temperatures. Irradiated samples have been characterized by electrical resistivity measurements as a function of temperature for low and high temperature transitions in the (V 1 - xCr x) 2O 3 system. As the low and high temperature (LT and HT) phase transitions in this system correspond to different enthalpy variations, both transitions do not exhibit the same sensitivity to irradiation with heavy ions. Because of internal stress formation, lead ions irradiation induced shifts of the HT and LT transition temperatures and broadening of these transitions. Besides, stabilization of a fraction of the microcrystals in the sample in the metallic state led to the reduction of the PTC (Positive Temperature Coefficient)-like effect. The effects of the doping amounts ( x = 0.003 and 0.007) and the irradiation temperature (77 K and 300 K) on the modification of electrical properties of the irradiated materials have been studied using resistivity measurements. Irradiations with a smaller doping rate and at 77 K lead to more significant changes in the thermal variations of the electrical resistivity. Large differences in electrical characteristics have been observed between samples irradiated either in the metallic (300 K) or the semiconducting state (77 K) which showed that the sensitivity of (V 1 - xCr x) 2O 3 ceramics to heavy ion irradiation is dependent on the phase state and on its physical properties.

  9. Low temperature setting iron phosphate ceramics as a stabilization and solidification agent for incinerator ash contaminated with transuranic and RCRA metals

    International Nuclear Information System (INIS)

    Medvedev, P.G.; Hansen, M.; Wood, E.L.; Frank, S.M.; Sidwell, R.W.; Giglio, J.J.; Johnson, S.G.; Macheret, J.

    1997-01-01

    Incineration of combustible Mixed Transuranic Waste yields an ash residue that contains oxides of Resource Conservation and Recovery Act (RCRA) and transuranic metals. In order to dispose of this ash safely, it has to be solidified and stabilized to satisfy appropriate requirements for repository disposal. This paper describes a new method for solidification of incinerator ash, using room temperature setting iron phosphate ceramics, and includes fabrication procedures for these waste forms as well as results of the MCC-1 static leach test, XRD analysis, scanning electron microscopy studies and density measurements of the solidified waste form produced

  10. Advanced Ceramics

    International Nuclear Information System (INIS)

    1989-01-01

    The First Florida-Brazil Seminar on Materials and the Second State Meeting about new materials in Rio de Janeiro State show the specific technical contribution in advanced ceramic sector. The others main topics discussed for the development of the country are the advanced ceramic programs the market, the national technic-scientific capacitation, the advanced ceramic patents, etc. (C.G.C.) [pt

  11. Modeling Strength Degradation of Fiber-Reinforced Ceramic-Matrix Composites Subjected to Cyclic Loading at Elevated Temperatures in Oxidative Environments

    Science.gov (United States)

    Longbiao, Li

    2018-02-01

    In this paper, the strength degradation of non-oxide and oxide/oxide fiber-reinforced ceramic-matrix composites (CMCs) subjected to cyclic loading at elevated temperatures in oxidative environments has been investigated. Considering damage mechanisms of matrix cracking, interface debonding, interface wear, interface oxidation and fibers fracture, the composite residual strength model has been established by combining the micro stress field of the damaged composites, the damage models, and the fracture criterion. The relationships between the composite residual strength, fatigue peak stress, interface debonding, fibers failure and cycle number have been established. The effects of peak stress level, initial and steady-state interface shear stress, fiber Weibull modulus and fiber strength, and testing temperature on the degradation of composite strength and fibers failure have been investigated. The evolution of residual strength versus cycle number curves of non-oxide and oxide/oxide CMCs under cyclic loading at elevated temperatures in oxidative environments have been predicted.

  12. BPACK -- A computer model package for boiler reburning/co-firing performance evaluations. User`s manual, Volume 1

    Energy Technology Data Exchange (ETDEWEB)

    Wu, K.T.; Li, B.; Payne, R.

    1992-06-01

    This manual presents and describes a package of computer models uniquely developed for boiler thermal performance and emissions evaluations by the Energy and Environmental Research Corporation. The model package permits boiler heat transfer, fuels combustion, and pollutant emissions predictions related to a number of practical boiler operations such as fuel-switching, fuels co-firing, and reburning NO{sub x} reductions. The models are adaptable to most boiler/combustor designs and can handle burner fuels in solid, liquid, gaseous, and slurried forms. The models are also capable of performing predictions for combustion applications involving gaseous-fuel reburning, and co-firing of solid/gas, liquid/gas, gas/gas, slurry/gas fuels. The model package is conveniently named as BPACK (Boiler Package) and consists of six computer codes, of which three of them are main computational codes and the other three are input codes. The three main codes are: (a) a two-dimensional furnace heat-transfer and combustion code: (b) a detailed chemical-kinetics code; and (c) a boiler convective passage code. This user`s manual presents the computer model package in two volumes. Volume 1 describes in detail a number of topics which are of general users` interest, including the physical and chemical basis of the models, a complete description of the model applicability, options, input/output, and the default inputs. Volume 2 contains a detailed record of the worked examples to assist users in applying the models, and to illustrate the versatility of the codes.

  13. Particulate and PCDD/F emissions from coal co-firing with solid biofuels in a bubbling fluidised bed reactor

    Energy Technology Data Exchange (ETDEWEB)

    H. Lopes; I. Gulyurtlu; P. Abelha; T. Crujeira; D. Salema; M. Freire; R. Pereira; I. Cabrita [INETI, Lisbon (Portugal). DEECA

    2009-12-15

    In the scope of the COPOWER project SES6-CT-2004 to investigate potential synergies of co-combustion of different biofuels with coal, a study of emissions of particulate matter and PCDD/F was carried out. The biofuels tested were meat and bone meal (MBM), sewage sludge biopellets (BP), straw pellets (SP), olive bagasse (OB) and wood pellets (WP). The tests performed include co-firing of 5%, 15% and 25% by weight of biofuels with coals of different origin. Both monocombustion and co-firing were carried out. Combustion tests were performed on a pilot fluidised bed, equipped with cyclones and air staging was used in order to achieve almost complete combustion of fuels with high volatile contents and to control gaseous emissions. Particulate matter emissions were isokinetically sampled in the stack and their particle size analysis was performed with a cascade impactor (Mark III). The results showed that most particles emitted were below 10 {mu}m (PM10) for all the tests, however, with the increasing share of biofuels and also during combustion of pure biofuels, especially olive bagasse, straw and MBM, very fine particles, below about 1 {mu}m were present. With the exception of sewage sludge, greater amounts of biofuels appeared to give rise to the decrease in particulate mean diameters and increase in PM percentages below 1 {mu}m. The formation of very fine particles could be related with the presence of aerosol forming elements such as K, Na (in the case of MBM) and Cl in biofuels, which even resulted in higher PM emissions when the ash content of fuels decreased. A correlation wasverified between the increase of PCDD/F with the decrease of PM mean diameter. This may be due to higher specific surface area and greater Cu concentration in the fly ashes. 33 refs., 11 figs., 4 tabs.

  14. Chromium and nickel ion irradiation effects on the low- and high-temperature metal-semiconductor transitions in (V1 - xCrx)2O3 ceramics

    Science.gov (United States)

    Kokabi, H. R.; Studer, F.

    1996-11-01

    Chromium doped vanadium sesquioxide [(V1-xCrx)2O3] ceramic samples have been irradiated using medium energy chromium and nickel ions (52Cr:572 MeV, 64Ni:640 MeV) at various fluences (4×1011-1.1×1014 ions/cm2) and doping rates (x=0.3, 0.6, and 0.7). Irradiation has been carried out under vacuum and at room temperature. Irradiated samples have been characterized by electrical resistivity measurements as a function of temperature for the low- and the high-temperature transitions in the (V1-xCrx)2O3 system. Irradiation by chromium and nickel ions creates bilayered samples as the ions mean projected range were smaller than the sample thickness. The bilayer structure is characterized by two transitions at low temperature. Dealing with the high temperature positive temperature coefficient transition, the negative temperature coefficient behavior above this transition has been considerably attenuated due to the bilayered structure. In situ measurements on an irradiated sample have shown that after annealing the electrical characteristics for the low- and the high-temperature transitions tend to be close to those of an unirradiated sample. However, even an annealing at 380 °C does not eliminate all the irradiation effects.

  15. Ash transformation in suspension fired boilers co-firing coal and straw

    DEFF Research Database (Denmark)

    Zheng, Yuanjing; Jensen, Peter Arendt; Jensen, Anker Degn

    Appendix C: Paper in Fuel 87 (2008) 3304-3312: A kinetic study of gaseous potassium capture by coal minerals in a high temperature fixed-bed reactor......Appendix C: Paper in Fuel 87 (2008) 3304-3312: A kinetic study of gaseous potassium capture by coal minerals in a high temperature fixed-bed reactor...

  16. Steady- and transient-state analyses of fully ceramic microencapsulated fuel loaded reactor core via two-temperature homogenized thermal-conductivity model

    International Nuclear Information System (INIS)

    Lee, Yoonhee; Cho, Nam Zin

    2015-01-01

    Highlights: • Fully ceramic microencapsulated fuel-loaded core is analyzed via a two-temperature homogenized thermal-conductivity model. • The model is compared to harmonic- and volumetric-average thermal conductivity models. • The three thermal analysis models show ∼100 pcm differences in the k eff eigenvalue. • The three thermal analysis models show more than 70 K differences in the maximum temperature. • There occur more than 3 times differences in the maximum power for a control rod ejection accident. - Abstract: Fully ceramic microencapsulated (FCM) fuel, a type of accident-tolerant fuel (ATF), consists of TRISO particles randomly dispersed in a SiC matrix. In this study, for a thermal analysis of the FCM fuel with such a high heterogeneity, a two-temperature homogenized thermal-conductivity model was applied by the authors. This model provides separate temperatures for the fuel-kernels and the SiC matrix. It also provides more realistic temperature profiles than those of harmonic- and volumetric-average thermal conductivity models, which are used for thermal analysis of a fuel element in VHTRs having a composition similar to the FCM fuel, because such models are unable to provide the fuel-kernel and graphite matrix temperatures separately. In this study, coupled with a neutron diffusion model, a FCM fuel-loaded reactor core is analyzed via a two-temperature homogenized thermal-conductivity model at steady- and transient-states. The results are compared to those from harmonic- and volumetric-average thermal conductivity models, i.e., we compare k eff eigenvalues, power distributions, and temperature profiles in the hottest single-channel at steady-state. At transient-state, we compare total powers, reactivity, and maximum temperatures in the hottest single-channel obtained by the different thermal analysis models. The different thermal analysis models and the availability of fuel-kernel temperatures in the two-temperature homogenized thermal

  17. Ion conductivity of nasicon ceramics

    International Nuclear Information System (INIS)

    Hoj, J.W.; Engell, J.

    1989-01-01

    The Nasicon ss ,Na 1 + X Zr 2 Si X P 3 - X O 12 o , X , 3, includes some of the best solid state sodium conductors known today. Compositions in the interval 1.6 , X , 2.6 show conductivities comparable to the best β double-prime-alumina ceramics. It is well known that the ion conductivity of β-alumina is strongly dependent on the texture of the ceramic. Here a similar behavior is reported for Nasicon ceramics. Ceramics of the bulk composition Na 2.94 Zr 1.49 Si 2.20 P 0.80 O 10.85 were prepared by a gel method. The final ceramics consist of Nasicon crystals with x = 2.14 and a glass phase. The grain size and texture of the ceramics were controlled by varying the thermal history of the gel based raw materials and the sintering conditions. The room temperature resistivity of the resulting ceramics varies from 3.65*10 3 ohm cm to 1.23*10 3 ohm cm. Using the temperature comparison method and estimates of the area of grain boundaries in the ceramics, the resistivity of the Nasicon phase is estimated to be 225 ohm cm at 25 degrees C. B 2 O 3 - or Al 2 O 3 -doping of the glass bearing Nasicon ceramic lower the room temperature resistivity by a factor 2 to 5. The dopants do not substitute into the Nasicon phase in substantial amounts

  18. Single-source-precursor synthesis of dense SiC/HfC(x)N(1-x)-based ultrahigh-temperature ceramic nanocomposites.

    Science.gov (United States)

    Wen, Qingbo; Xu, Yeping; Xu, Binbin; Fasel, Claudia; Guillon, Olivier; Buntkowsky, Gerd; Yu, Zhaoju; Riedel, Ralf; Ionescu, Emanuel

    2014-11-21

    A novel single-source precursor was synthesized by the reaction of an allyl hydrido polycarbosilane (SMP10) and tetrakis(dimethylamido)hafnium(iv) (TDMAH) for the purpose of preparing dense monolithic SiC/HfC(x)N(1-x)-based ultrahigh temperature ceramic nanocomposites. The materials obtained at different stages of the synthesis process were characterized via Fourier transform infrared (FT-IR) as well as nuclear magnetic resonance (NMR) spectroscopy. The polymer-to-ceramic transformation was investigated by means of MAS NMR and FT-IR spectroscopy as well as thermogravimetric analysis (TGA) coupled with in situ mass spectrometry. Moreover, the microstructural evolution of the synthesized SiHfCN-based ceramics annealed at different temperatures ranging from 1300 °C to 1800 °C was characterized by elemental analysis, X-ray diffraction, Raman spectroscopy and transmission electron microscopy (TEM). Based on its high temperature behavior, the amorphous SiHfCN-based ceramic powder was used to prepare monolithic SiC/HfC(x)N(1-x)-based nanocomposites using the spark plasma sintering (SPS) technique. The results showed that dense monolithic SiC/HfC(x)N(1-x)-based nanocomposites with low open porosity (0.74 vol%) can be prepared successfully from single-source precursors. The average grain size of both HfC0.83N0.17 and SiC phases was found to be less than 100 nm after SPS processing owing to a unique microstructure: HfC0.83N0.17 grains were embedded homogeneously in a β-SiC matrix and encapsulated by in situ formed carbon layers which acted as a diffusion barrier to suppress grain growth. The segregated Hf-carbonitride grains significantly influenced the electrical conductivity of the SPS processed monolithic samples. While Hf-free polymer-derived SiC showed an electrical conductivity of ca. 1.8 S cm(-1), the electrical conductivity of the Hf-containing material was analyzed to be ca. 136.2 S cm(-1).

  19. A ceramic microreactor for the synthesis of water soluble CdS and CdS/ZnS nanocrystals with on-line optical characterization.

    Science.gov (United States)

    Gómez-de Pedro, Sara; Puyol, Mar; Izquierdo, David; Salinas, Iñigo; de la Fuente, J M; Alonso-Chamarro, Julián

    2012-02-21

    In this paper, a computer controlled microreactor to synthesize water soluble CdS and CdS/ZnS nanocrystals with in situ monitoring of the reaction progress is developed. It is based on ceramic tapes and the Low-Temperature Co-fired Ceramics technology (LTCC). As well the microsystem set-up, the microreactor fluidic design has also been thoroughly optimized. The final device is based on a hydrodynamic focusing of the reagents followed by a three-dimensional micromixer. This generates monodispersed and stable CdS and core-shell CdS/ZnS nanocrystals of 4.5 and 4.2 nm, respectively, with reproducible optical properties in terms of fluorescence emission wavelengths, bandwidth, and quantum yields, which is a key requirement for their future analytical applications. The synthetic process is also controlled in real time with the integration of an optical detection system for absorbance and fluorescence measurements based on commercial miniaturized optical components. This makes possible the efficient managing of the hydrodynamic variables to obtain the desired colloidal suspension. As a result, a simple, economic, robust and portable microsystem for the well controlled synthesis of CdS and CdS/ZnS nanocrystals is presented. Moreover, the reaction takes place in aqueous medium, thus allowing the direct modular integration of this microreactor in specific analytical microsystems, which require the use of such quantum dots as labels. This journal is © The Royal Society of Chemistry 2012

  20. DEVELOPMENT OF A VALIDATED MODEL FOR USE IN MINIMIZING NOx EMISSIONS AND MAXIMIZING CARBON UTILIZATION WHEN CO-FIRING BIOMASS WITH COAL

    Energy Technology Data Exchange (ETDEWEB)

    Larry G. Felix; P. Vann Bush

    2002-04-30

    This is the sixth Quarterly Technical Report for DOE Cooperative Agreement No. DE-FC26-00NT40895. A statement of the project objectives is included in the Introduction of this report. Two additional biomass co-firing test burns were conducted during this quarter. In the first test (Test 10), up to 20% by weight dry hardwood sawdust and switchgrass was compiled with Galatia coal and injected through the dual-register burner. Galatia coal is a medium-sulfur Illinois Basin coal ({approx}1.0% S). The dual-register burner is a generic low-NO{sub x} burner that incorporates two independent wind boxes. In the second test (Test 11), regular ({approx}70% passing 200 mesh) and finely ground ({approx}90% passing 200 mesh) Pratt Seam coal was injected through the single-register burner to determine if coal grind affects NO{sub x} and unburned carbon emissions. The results of these tests are presented in this quarterly report. Significant progress has been made in implementing a modeling approach to combine reaction times and temperature distributions from computational fluid dynamic models of the pilot-scale combustion furnace with char burnout and chemical reaction kinetics to predict NO{sub x} emissions and unburned carbon levels in the furnace exhaust. No additional results of CFD modeling have been received as delivery of the Configurable Fireside Simulator is expected during the next quarter. Preparations are under way for continued pilot-scale combustion experiments with the single-register burner and a low-volatility bituminous coal. Some delays have been experienced in the acquisition and processing of biomass. Finally, a project review was held at the offices of Southern Research in Birmingham, on February 27, 2002.

  1. DEVELOPMENT OF A VALIDATED MODEL FOR USE IN MINIMIZING NOx EMISSIONS AND MAXIMIZING CARBON UTILIZATION WHEN CO-FIRING BIOMASS WITH COAL

    International Nuclear Information System (INIS)

    Larry G. Felix; P. Vann Bush

    2002-01-01

    This is the sixth Quarterly Technical Report for DOE Cooperative Agreement No. DE-FC26-00NT40895. A statement of the project objectives is included in the Introduction of this report. Two additional biomass co-firing test burns were conducted during this quarter. In the first test (Test 10), up to 20% by weight dry hardwood sawdust and switchgrass was compiled with Galatia coal and injected through the dual-register burner. Galatia coal is a medium-sulfur Illinois Basin coal ((approx)1.0% S). The dual-register burner is a generic low-NO(sub x) burner that incorporates two independent wind boxes. In the second test (Test 11), regular ((approx)70% passing 200 mesh) and finely ground ((approx)90% passing 200 mesh) Pratt Seam coal was injected through the single-register burner to determine if coal grind affects NO(sub x) and unburned carbon emissions. The results of these tests are presented in this quarterly report. Significant progress has been made in implementing a modeling approach to combine reaction times and temperature distributions from computational fluid dynamic models of the pilot-scale combustion furnace with char burnout and chemical reaction kinetics to predict NO(sub x) emissions and unburned carbon levels in the furnace exhaust. No additional results of CFD modeling have been received as delivery of the Configurable Fireside Simulator is expected during the next quarter. Preparations are under way for continued pilot-scale combustion experiments with the single-register burner and a low-volatility bituminous coal. Some delays have been experienced in the acquisition and processing of biomass. Finally, a project review was held at the offices of Southern Research in Birmingham, on February 27, 2002

  2. Single-source-precursor synthesis of dense SiC/HfCxN1-x-based ultrahigh-temperature ceramic nanocomposites

    Science.gov (United States)

    Wen, Qingbo; Xu, Yeping; Xu, Binbin; Fasel, Claudia; Guillon, Olivier; Buntkowsky, Gerd; Yu, Zhaoju; Riedel, Ralf; Ionescu, Emanuel

    2014-10-01

    A novel single-source precursor was synthesized by the reaction of an allyl hydrido polycarbosilane (SMP10) and tetrakis(dimethylamido)hafnium(iv) (TDMAH) for the purpose of preparing dense monolithic SiC/HfCxN1-x-based ultrahigh temperature ceramic nanocomposites. The materials obtained at different stages of the synthesis process were characterized via Fourier transform infrared (FT-IR) as well as nuclear magnetic resonance (NMR) spectroscopy. The polymer-to-ceramic transformation was investigated by means of MAS NMR and FT-IR spectroscopy as well as thermogravimetric analysis (TGA) coupled with in situ mass spectrometry. Moreover, the microstructural evolution of the synthesized SiHfCN-based ceramics annealed at different temperatures ranging from 1300 °C to 1800 °C was characterized by elemental analysis, X-ray diffraction, Raman spectroscopy and transmission electron microscopy (TEM). Based on its high temperature behavior, the amorphous SiHfCN-based ceramic powder was used to prepare monolithic SiC/HfCxN1-x-based nanocomposites using the spark plasma sintering (SPS) technique. The results showed that dense monolithic SiC/HfCxN1-x-based nanocomposites with low open porosity (0.74 vol%) can be prepared successfully from single-source precursors. The average grain size of both HfC0.83N0.17 and SiC phases was found to be less than 100 nm after SPS processing owing to a unique microstructure: HfC0.83N0.17 grains were embedded homogeneously in a β-SiC matrix and encapsulated by in situ formed carbon layers which acted as a diffusion barrier to suppress grain growth. The segregated Hf-carbonitride grains significantly influenced the electrical conductivity of the SPS processed monolithic samples. While Hf-free polymer-derived SiC showed an electrical conductivity of ca. 1.8 S cm-1, the electrical conductivity of the Hf-containing material was analyzed to be ca. 136.2 S cm-1.A novel single-source precursor was synthesized by the reaction of an allyl hydrido

  3. Technical properties of biomass and solid recovered fuel (SRF) co-fired with coal: Impact on multi-dimensional resource recovery value.

    Science.gov (United States)

    Iacovidou, Eleni; Hahladakis, John; Deans, Innes; Velis, Costas; Purnell, Phil

    2018-03-01

    The power plant sector is adopting the co-firing of biomass and solid recovered fuel (SRF) with coal in an effort to reduce its environmental impact and costs. Whereas this intervention contributes to reducing carbon emissions and those of other pollutants related with the burning of fossil fuel, it may also result in hidden impacts that are often overlooked. When co-firing, the physical and chemical properties of the mixed fuels and the subsequent technical implications on the process performance and by-products are significant. Interconnections between multiple values nested within four domains of value, i.e. environmental, economic, technical and social, mean that changes in the one domain (in the co-firing case, the technical one) can have considerable implications in the other domains as well. In this study, using a systematic and flexible approach to conceptualising multi-dimensional aspects associated with the co-firing of biomass and SRF with coal, we unveil examples of such interconnections and implications on overall value delivered through the use and recovery of waste resources. Such an analysis could underpin the selection of useful metrics (quantitative or semi-quantitative descriptors) for enabling a systemic multi-dimensional value assessment, and value's distribution amongst interconnected parts of resource recovery systems; key in enabling sound analysis and decision-making. Crown Copyright © 2017. Published by Elsevier Ltd. All rights reserved.

  4. Ultra-Low Carbon Emissions from Coal-Fired Power Plants through Bio-Oil Co-Firing and Biochar Sequestration.

    Science.gov (United States)

    Dang, Qi; Mba Wright, Mark; Brown, Robert C

    2015-12-15

    This study investigates a novel strategy of reducing carbon emissions from coal-fired power plants through co-firing bio-oil and sequestering biochar in agricultural lands. The heavy end fraction of bio-oil recovered from corn stover fast pyrolysis is blended and co-fired with bituminous coal to form a bio-oil co-firing fuel (BCF). Life-cycle greenhouse gas (GHG) emissions per kWh electricity produced vary from 1.02 to 0.26 kg CO2-eq among different cases, with BCF heavy end fractions ranging from 10% to 60%, which corresponds to a GHG emissions reduction of 2.9% to 74.9% compared with that from traditional bituminous coal power plants. We found a heavy end fraction between 34.8% and 37.3% is required to meet the Clean Power Plan's emission regulation for new coal-fired power plants. The minimum electricity selling prices are predicted to increase from 8.8 to 14.9 cents/kWh, with heavy end fractions ranging from 30% to 60%. A minimum carbon price of $67.4 ± 13 per metric ton of CO2-eq was estimated to make BCF power commercially viable for the base case. These results suggest that BCF co-firing is an attractive pathway for clean power generation in existing power plants with a potential for significant reductions in carbon emissions.

  5. Influences of spark plasma sintering temperature on the microstructures and thermoelectric properties of (Sr0.95Gd0.05)TiO3 ceramics

    Science.gov (United States)

    Li, Liang-Liang; Qin, Xiao-Ying; Liu, Yong-Fei; Liu, Quan-Zhen

    2015-06-01

    (Sr0.95Gd0.05)TiO3 (SGTO) ceramics are successfully prepared via spark plasma sintering (SPS) respectively at 1548, 1648, and 1748 K by using submicron-sized SGTO powders synthesized from a sol-gel method. The densities, microstructures, and thermoelectric properties of the SGTO ceramics are studied. Though the Seebeck coefficient shows no obvious difference in the case that SPS temperatures range from 1548 K to 1648 K, the electrical conductivity and the thermal conductivity increase remarkably due to the increase in grain size and density. The sample has a density higher than 98% theoretical density as the sintering temperature increases up to 1648 K and shows average grain sizes increasing from ˜ 0.7 μm to 7 μm until 1748 K. As a result, the maximum of the dimensionless figure of merit of ˜ 0.24 is achieved at ˜ 1000 K for the samples sintered at 1648 K and 1748 K, which was ˜ 71% larger than that (0.14 at ˜ 1000 K) for the sample sintered at 1548 K due to the enhancement of the power factor. Project supported by the National Natural Science Foundation of China (Grant Nos. 11174292, 51101150, and 11374306).

  6. Dielectric behavior of CaCu3Ti4O12: Poly Vinyl Chloride ceramic polymer composites at different temperature and frequencies

    Directory of Open Access Journals (Sweden)

    Ajay Pratap Singh

    2016-12-01

    Full Text Available In this study, the efforts have been made to obtain relatively high dielectric constant polymer-ceramic composite by incorporating the giant dielectric constant material, calcium copper titanate (CCTO in a PVC polymer matrix. We have prepared composites of CaCu3Ti4O12 (CCTO ceramic and Poly Vinyl Chloride (PVC polymer in various ratios (by volume in addition to pure CCTO. For this, CCTO was prepared by the conventional oxide route (solid-state reaction method. The structural, the microstructural and the dielectric properties of the composites were studied using X-ray diffraction, Scanning Electron Microscope, and impedance analyzer respectively. The study of dielectric constant and dielectric loss of the pure CCTO and the composites reveal that there is good range of dielectric constants and dielectric losses for the studied composites. The pure sample of CCTO exhibits giant dielectric constant at low frequency within the studied temperature range. As frequency increases, dielectric constant drastically decreases and approaching a constant value at 1 MHz. Above the intermediate temperature, the dielectric constant and dielectric loss for pure CCTO is more frequency dependent than its composites.

  7. Evolution of microstructure and performance in magnesium potassium phosphate ceramics: role of sintering temperature of MgO powder

    Czech Academy of Sciences Publication Activity Database

    Viani, Alberto; Sotiriadis, Konstantinos; Šašek, Petr; Appavou, M.-S.

    2016-01-01

    Roč. 42, č. 14 (2016), s. 16310-16316 ISSN 0272-8842 R&D Projects: GA MŠk(CZ) LO1219 Keywords : chemically-bonded ceramics * X-ray diffraction (XRD) * small angle neutron scattering (SANS) * microstructure * amorphous materials Subject RIV: JN - Civil Engineering Impact factor: 2.986, year: 2016 http://www.sciencedirect.com/science/article/pii/S027288421631255X

  8. Room temperature surface piezoelectricity in SrTiO.sub.3./sub. ceramics via piezoresponse force microscopy

    Czech Academy of Sciences Publication Activity Database

    Kholkin, A.; Bdikin, I.; Ostapchuk, Tetyana; Petzelt, Jan

    2008-01-01

    Roč. 93, č. 22 (2008), 222905/1-222905/3 ISSN 0003-6951 R&D Projects: GA ČR GP202/06/P219 Institutional research plan: CEZ:AV0Z10100520 Keywords : strontium titanate ceramics * piezoresponse force microscopy * flexoelectric effect * polar grain boundaries Subject RIV: BM - Solid Matter Physics ; Magnetism Impact factor: 3.726, year: 2008

  9. Ablation Resistant Zirconium and Hafnium Ceramics

    Science.gov (United States)

    Bull, Jeffrey (Inventor); White, Michael J. (Inventor); Kaufman, Larry (Inventor)

    1998-01-01

    High temperature ablation resistant ceramic composites have been made. These ceramics are composites of zirconium diboride and zirconium carbide with silicon carbide, hafnium diboride and hafnium carbide with silicon carbide and ceramic composites which contain mixed diborides and/or carbides of zirconium and hafnium. along with silicon carbide.

  10. Preparation of a dense, polycrystalline ceramic structure

    Science.gov (United States)

    Cooley, Jason; Chen, Ching-Fong; Alexander, David

    2010-12-07

    Ceramic nanopowder was sealed inside a metal container under a vacuum. The sealed evacuated container was forced through a severe deformation channel at an elevated temperature below the melting point of the ceramic nanopowder. The result was a dense nanocrystalline ceramic structure inside the metal container.

  11. Lubrication And Wear Of Hot Ceramics

    Science.gov (United States)

    Sliney, H. E.; Jacobson, T. P.; Deadmore, D.; Miyoshi, K.

    1988-01-01

    Report presents results of experiments on tribological properties of ceramics. Describes friction and wear characteristics of some ceramics under consideration for use in gas turbines, diesel engines, and Stirling engines. Discusses formulation of composite plasma-sprayed ceramics containing solid lubricant additives, and data for carbide- and oxide-based composite coatings for use at temperatures up to at least 900 degree C.

  12. Elemental analysis of ceramics fragments excavated from the Kutani Wakasugi Koyo by the PIXE method and estimation of firing temperature of Aoya Genemon 5 sai

    International Nuclear Information System (INIS)

    Hattori, Toshiyuki

    2001-01-01

    Experiments for study of the elemental composition of ancient chinese potsherds (Wakasugi Kiln of New-Kutani chinaware Edo period with famous modern ones in Japan) were performed. Characteristics x-ray spectra from the samples bombards about 2.1 MeV protons have been measured with a Si(Li) detector. From the analysis of PIXE data, the concentration of main elements and trace elements in the clay, grazed surface and graze color were determined. We found that melting temperature of excavated five colors (purple, brown, yellow, green and blue) sample differ according to the different colors. The range of melting temperature are from 840degC to 1250degC. We found the amount of Ti in clay of famous ceramics all over Japan varies from east to west concentrations increasing (6 to 82% of Fe atoms). (author)

  13. Ab initio Computations of the Electronic, Mechanical, and Thermal Properties of Ultra High Temperature Ceramics (UHTC) ZrB2 and HfB2

    Science.gov (United States)

    Lawson, John W.; Bauschlicher, Charles W.; Daw, Murray

    2011-01-01

    Refractory materials such as metallic borides, often considered as ultra high temperature ceramics (UHTC), are characterized by high melting point, high hardness, and good chemical inertness. These materials have many applications which require high temperature materials that can operate with no or limited oxidation. Ab initio, first principles methods are the most accurate modeling approaches available and represent a parameter free description of the material based on the quantum mechanical equations. Using these methods, many of the intrinsic properties of these material can be obtained. We performed ab initio calculations based on density functional theory for the UHTC materials ZrB2 and HfB2. Computational results are presented for structural information (lattice constants, bond lengths, etc), electronic structure (bonding motifs, densities of states, band structure, etc), thermal quantities (phonon spectra, phonon densities of states, specific heat), as well as information about point defects such as vacancy and antisite formation energies.

  14. Synergistic Effects of Stress-Rupture and Cyclic Loading on Strain Response of Fiber-Reinforced Ceramic-Matrix Composites at Elevated Temperature in Oxidizing Atmosphere

    Directory of Open Access Journals (Sweden)

    Longbiao Li

    2017-02-01

    Full Text Available In this paper, the synergistic effects of stress rupture and cyclic loading on the strain response of fiber-reinforced ceramic-matrix composites (CMCs at elevated temperature in air have been investigated. The stress-strain relationships considering interface wear and interface oxidation in the interface debonded region under stress rupture and cyclic loading have been developed to establish the relationship between the peak strain, the interface debonded length, the interface oxidation length and the interface slip lengths. The effects of the stress rupture time, stress levels, matrix crack spacing, fiber volume fraction and oxidation temperature on the peak strain and the interface slip lengths have been investigated. The experimental fatigue hysteresis loops, interface slip lengths, peak strain and interface oxidation length of cross-ply SiC/MAS (magnesium alumino-silicate, MAS composite under cyclic fatigue and stress rupture at 566 and 1093 °C in air have been predicted.

  15. Ceramic hot-gas filter

    Science.gov (United States)

    Connolly, Elizabeth Sokolinski; Forsythe, George Daniel; Domanski, Daniel Matthew; Chambers, Jeffrey Allen; Rajendran, Govindasamy Paramasivam

    1999-01-01

    A ceramic hot-gas candle filter having a porous support of filament-wound oxide ceramic yarn at least partially surrounded by a porous refractory oxide ceramic matrix, and a membrane layer on at least one surface thereof. The membrane layer may be on the outer surface, the inner surface, or both the outer and inner surface of the porous support. The membrane layer may be formed of an ordered arrangement of circularly wound, continuous filament oxide ceramic yarn, a ceramic filler material which is less permeable than the filament-wound support structure, or some combination of continuous filament and filler material. A particularly effective membrane layer features circularly wound filament with gaps intentionally placed between adjacent windings, and a filler material of ceramic particulates uniformly distributed throughout the gap region. The filter can withstand thermal cycling during backpulse cleaning and is resistant to chemical degradation at high temperatures.

  16. Steady- and transient-state analysis of fully ceramic microencapsulated fuel with randomly dispersed tristructural isotropic particles via two-temperature homogenized model-I: Theory and method

    International Nuclear Information System (INIS)

    Lee, Yoon Hee; Cho, Bum Hee; Cho, Nam Zin

    2016-01-01

    As a type of accident-tolerant fuel, fully ceramic microencapsulated (FCM) fuel was proposed after the Fukushima accident in Japan. The FCM fuel consists of tristructural isotropic particles randomly dispersed in a silicon carbide (SiC) matrix. For a fuel element with such high heterogeneity, we have proposed a two-temperature homogenized model using the particle transport Monte Carlo method for the heat conduction problem. This model distinguishes between fuel-kernel and SiC matrix temperatures. Moreover, the obtained temperature profiles are more realistic than those of other models. In Part I of the paper, homogenized parameters for the FCM fuel in which tristructural isotropic particles are randomly dispersed in the fine lattice stochastic structure are obtained by (1) matching steady-state analytic solutions of the model with the results of particle transport Monte Carlo method for heat conduction problems, and (2) preserving total enthalpies in fuel kernels and SiC matrix. The homogenized parameters have two desirable properties: (1) they are insensitive to boundary conditions such as coolant bulk temperatures and thickness of cladding, and (2) they are independent of operating power density. By performing the Monte Carlo calculations with the temperature-dependent thermal properties of the constituent materials of the FCM fuel, temperature-dependent homogenized parameters are obtained

  17. Co-firing Coal and Straw in a 150 MWe Utility Boiler: Deposition Propensities

    DEFF Research Database (Denmark)

    Andersen, Karin Hedebo; Hansen, Peter Farkas Binderup; Wieck-Hansen, Kate

    1996-01-01

    converted to coal-straw co-combustion and a two year demonstration programme was initiated in December 1995. As part of the demonstration programme, a comprehensive investigation of ash deposition propensities is conducted in the spring of 1996. The investigation is based on deposits collected...... on temperature controlled probes and in-situ measurements of flue gas temperature, flue gas compositions including alkali metal concentrations and particle and aerosol loading and composition. The study is carried out as collaborative research projects between the Midtkraft Power Company and the Combustion...

  18. Ceramic cutting tools materials, development and performance

    CERN Document Server

    Whitney, E Dow

    1994-01-01

    Interest in ceramics as a high speed cutting tool material is based primarily on favorable material properties. As a class of materials, ceramics possess high melting points, excellent hardness and good wear resistance. Unlike most metals, hardness levels in ceramics generally remain high at elevated temperatures which means that cutting tip integrity is relatively unaffected at high cutting speeds. Ceramics are also chemically inert against most workmetals.

  19. Ceramic joining

    Energy Technology Data Exchange (ETDEWEB)

    Loehman, R.E. [Sandia National Lab., Albuquerque, NM (United States)

    1996-04-01

    This paper describes the relation between reactions at ceramic-metal interfaces and the development of strong interfacial bonds in ceramic joining. Studies on a number of systems are described, including silicon nitrides, aluminium nitrides, mullite, and aluminium oxides. Joints can be weakened by stresses such as thermal expansion mismatch. Ceramic joining is used in a variety of applications such as solid oxide fuel cells.

  20. Reduced chemical mechanisms for ammonia/methane co-firing for gas turbine applications

    OpenAIRE

    Xiao, Hua; Howard, M.S.; Valera Medina, Agustin; Dooley, S.; Bowen, Philip John

    2017-01-01

    Energy storage is one of the major challenges facing the world towards its challenging 2050 climate-change targets. A potential enabler of a low-carbon economy is the energy vector hydrogen. However, issues associated with hydrogen have led to consider other molecules such as ammonia as a potential candidate for chemical storage. Apart from its relatively high stability under atmospheric temperature, ammonia has the added attraction that it can also be sold on international markets or be used...

  1. Effects of BaCu(B2O5) addition on sintering temperature and microwave dielectric properties of Ba5Nb4O15–BaWO4 ceramics

    International Nuclear Information System (INIS)

    Jia Rui-Long; Su Hua; Tang Xiao-Li; Jing Yu-Lan

    2014-01-01

    The effects of BaCu(B 2 O 5 ) (BCB) addition on the microstructure, phase formation, and microwave dielectric properties of Ba 5 Nb 4 O 15 −BaWO 4 ceramic are investigated. As a sintering aid, BaCu(B 2 O 5 ) ceramic could effectively lower the sintering temperature of Ba 5 Nb 4 O 15 −BaWO 4 ceramic from 1100 °C to 950 °C due to the liquid-phase effect. Meanwhile, BaCu(B 2 O 5 ) addition effectively improves the densification of Ba 5 Nb 4 O 15 −BaWO 4 ceramic and significantly influences the microwave dielectric properties. X-ray diffraction analysis reveals that Ba 5 Nb 4 O 15 and BaWO 4 coexist with no crystal phase of BaCu(B 2 O 5 ) in the sintered ceramics. The Ba 5 Nb 4 O 15 −BaWO 4 ceramics with 1.0 wt% BaCu(B 2 O 5 ) sintered at 950 °C for 2 h presents good microwave dielectric properties of ε r = 19.0, high Q×f of 33802 GHz and low τ f of 2.5 ppm/°C. (condensed matter: electronic structure, electrical, magnetic, and optical properties)

  2. High temperature dielectric relaxation anomaly of Y³⁺ and Mn²⁺ doped barium strontium titanate ceramics

    Energy Technology Data Exchange (ETDEWEB)

    Yan, Shiguang; Mao, Chaoliang, E-mail: maochaoliang@mail.sic.ac.cn, E-mail: xldong@mail.sic.ac.cn; Wang, Genshui; Yao, Chunhua; Cao, Fei; Dong, Xianlin, E-mail: maochaoliang@mail.sic.ac.cn, E-mail: xldong@mail.sic.ac.cn [Key Laboratory of Inorganic Functional Materials and Devices, Shanghai Institute of Ceramics, Chinese Academy of Sciences, 1295 Dingxi Road, Shanghai 200050 (China)

    2014-10-14

    Relaxation like dielectric anomaly is observed in Y³⁺ and Mn²⁺ doped barium strontium titanate ceramics when the temperature is over 450 K. Apart from the conventional dielectric relaxation analysis method with Debye or modified Debye equations, which is hard to give exact temperature dependence of the relaxation process, dielectric response in the form of complex impedance, assisted with Cole-Cole impedance model corrected equivalent circuits, is adopted to solve this problem and chase the polarization mechanism in this paper. Through this method, an excellent description to temperature dependence of the dielectric relaxation anomaly and its dominated factors are achieved. Further analysis reveals that the exponential decay of the Cole distribution parameter n with temperature is confirmed to be induced by the microscopic lattice distortion due to ions doping and the interaction between the defects. At last, a clear sight to polarization mechanism containing both the intrinsic dipolar polarization and extrinsic distributed oxygen vacancies hopping response under different temperature is obtained.

  3. Effect of sintering temperature on the electromechanical properties of 0.945Bi0.5Na0.5TiO3-0.055BaZrO3 ceramics

    Science.gov (United States)

    Rahman, Jamil Ur; Hussain, Ali; Maqbool, Adnan; Malik, Rizwan Ahmed; Kim, Min Su; Kim, Myong Ho

    2015-04-01

    In this work, lead-free 0.945B0.5N0.5TiO3-0.055BaZrO3 (BNT-BZ) ceramics were synthesized by using conventional solid-state reaction method and the effect of different sintering temperatures (1145-1200 °C) on its structure and electromechanical properties were investigated. XRD patterns revealed single a phase-perovskite structure for all samples sintered at different temperatures. An optimum sintering temperature enhanced densification, promoted grain growth, and improve the dielectric and piezoelectric properties. However, at low (1145 °C) and high (1200 °C) sintering temperatures, the BNT-BZ ceramics showed inferior electromechanical properties. BNT-BZ ceramics sintered at an optimum temperature (1175 °C) showed an enhanced strain (0.39%) response at an applied electric field of 7 kV/mm with a high dynamic piezoelectric coefficient ( d 33* = 557 pm/V). These results can be attributed to the high density of the BNT-BZ ceramics sintered at 1175 °C.

  4. Effects of A-Site (NaCe) Substitution with Na-Deficiency on Structures and Properties of CaBi4Ti4O15-Based High-Curie-Temperature Ceramics

    Science.gov (United States)

    Yan, Haixue; Li, Chengen; Zhou, Jiaguang; Zhu, Weimin; He, Lianxin; Song, Yuxin; Yu, Youhua

    2001-11-01

    Three kinds of bismuth-layer-structured ferroelectric (BLSF) ceramics, CaBi4Ti4O15 (CBT), Ca0.8(CeNa)0.1Bi4Ti4O15 (CNBT), and Na-deficient Ca0.8(Ce0.1Na0.05\\Box0.05)Bi4Ti4O15 [CN\\BoxBT] (where \\Box represents vacancies) were prepared by a conventional ceramic technique. X-ray powder diffraction showed that their crystal structures are a single phase of BLSF with m=4. Sintering characteristics of the three ceramics were also discussed. Scanning electron microscope (SEM) micrographs of CN\\BoxBT showed that the grain is platelike. The A-site (NaCe) substitution can improve the piezoelectric constant d33 and high-temperature resistivity with decreasing Curie temperature. The modification by A-site (NaCe) substitution with Na-deficiency is more pronounced than CNBT, which not only leads to a very high piezoelectric constant d33 and high-temperature resistivity but also increases the Curie temperature. The reason for the high Tc (Tc=866°C) of CN\\BoxBT is considered to be internal stress. As a result, Na-deficient CN\\BoxBT ceramic is found to be an excellent high-temperature piezoelectric material.

  5. Evolution of phase transformation behavior and dielectric temperature stability of BaTiO3–Bi(Zn0.5Zr0.5)O3 ceramics system

    International Nuclear Information System (INIS)

    Wang, Yiliang; Chen, Xiuli; Zhou, Huanfu; Fang, Liang; Liu, Laijun; Zhang, Hui

    2013-01-01

    Highlights: ► (1 − x)BaTiO 3 –xBi(Zn 0.5 Zr 0.5 )O 3 ceramics were synthesized. ► A systematic structural change was observed near x = 0.07 and x = 0.4. ► A change from a normal ferroelectric behavior to diffusive and dispersive relaxor-like characteristic was also observed. ► (1 − x)BT–xBZZ ceramics show good dielectric temperature stability over a wide temperature range. - Abstract: (1 − x)BaTiO 3 –xBi(Zn 0.5 Zr 0.5 )O 3 [(1 − x)BT–xBZZ, 0.01 ⩽ x ⩽ 0.6] ceramics were synthesized by solid-state reaction technique. Based on the X-ray diffraction data analysis, a systematic structure change from the ferroelectric tetragonal phase to pseudocubic phase and the pseudocubic phase to orthorhombic phase was observed near x = 0.07 and x = 0.4 at room temperature, respectively. Dielectric measurements show a dielectric anomaly, over the temperature range from 50 to 200 °C for the compositions with 0.03 ⩽ x ⩽ 0.09. A change from a normal ferroelectric behavior to diffusive and dispersive relaxor-like characteristic was also observed. Moreover, (1 − x)BT–xBZZ ceramics show good dielectric temperature stability over a wide temperature range, which indicates that these ceramics can be applied in the temperature stability devices.

  6. Mechanical properties of ceramics

    CERN Document Server

    Pelleg, Joshua

    2014-01-01

    This book discusses the mechanical properties of ceramics and aims to provide both a solid background for undergraduate students, as well as serving as a text to bring practicing engineers up to date with the latest developments in this topic so they can use and apply these to their actual engineering work.  Generally, ceramics are made by moistening a mixture of clays, casting it into desired shapes and then firing it to a high temperature, a process known as 'vitrification'. The relatively late development of metallurgy was contingent on the availability of ceramics and the know-how to mold them into the appropriate forms. Because of the characteristics of ceramics, they offer great advantages over metals in specific applications in which hardness, wear resistance and chemical stability at high temperatures are essential. Clearly, modern ceramics manufacturing has come a long way from the early clay-processing fabrication method, and the last two decades have seen the development of sophisticated technique...

  7. Inorganic glass ceramic slip rings

    Science.gov (United States)

    Glossbrenner, E. W.; Cole, S. R.

    1972-01-01

    Prototypes of slip rings have been fabricated from ceramic glass, a material which is highly resistant to deterioration due to high temperature. Slip ring assemblies were not structurally damaged by mechanical tests and performed statisfactorily for 200 hours.

  8. ANL-1(A) - Development of nondestructive evaluation methods for structural ceramics

    International Nuclear Information System (INIS)

    Ellingson, W.A.; Roberts, R.A.; Gopalsami, N.; Dieckman, S.; Hentea, T.; Vaitekunas, J.J.

    1989-01-01

    This section includes the following papers: Development of Nondestructive Evaluation Methods for Structural Ceramics; Effects of Flaws on the Fracture Behavior of Structural Ceramics; Design, Fabrication, and Interface Characterization of Ceramic Fiber-Ceramic Matrix Composites; Development of Advanced Fiber-Reinforced Ceramics; Modeling of Fibrous Preforms for CVD Infiltration; NDT of Advanced Ceramic Composite Materials; Joining of Silicon Carbide Reinforced Ceramics; Superconducting Film Fabrication Research; Short Fiber Reinforced Structural Ceramics; Structural Reliability and Damage Tolerance of Ceramic Composites for High-Temperature Applications; Fabrication of Ceramic Fiber-Ceramic Matrix Composites by Chemical Vapor Infiltration; Characterization of Fiber-CVD Matrix interfacial Bonds; Microwave Sintering of Superconducting Ceramics; Improved Ceramic Composites Through Controlled Fiber-Matrix Interactions; Evaluation of Candidate Materials for Solid Oxide Fuel Cells; Ceramic Catalyst Materials: Hydrous Metal Oxide Ion-Exchange Supports for Coal Liquefaction; and Investigation of Properties and Performance of Ceramic Composite Components

  9. Self-cementitious properties of fly ashes from CFBC boilers co-firing coal and high-sulphur petroleum coke

    International Nuclear Information System (INIS)

    Sheng Guanghong; Li Qin; Zhai Jianping; Li Feihu

    2007-01-01

    Self-cementitious properties of fly ash from circulating fluidized bed combustion boiler co-firing coal and high-sulphur petroleum coke (CPFA) were investigated. CPFA was self-cementitious which was affected by its fineness and chemical compositions, especially the contents of SO 3 and free lime (f-CaO). Higher contents of SO 3 and f-CaO were beneficial to self-cementitious strength; the self-cementitious strength increases with a decrease of its 45 μm sieve residue. The expansive ratio of CPFA hardened paste was high because of generation of ettringite (AFt), which was influenced by its water to binder ratio (W/A), curing style and grinding of the ash. The paste cured in water had the highest expansive ratio, and grinding of CPFA was beneficial to its volume stability. The hydration products of CPFA detected by X-ray diffraction (XRD) and scanning electron microscopy (SEM) were portlandite, gypsum, AFt and hydrated calcium silicate (C-S-H)

  10. [Ceramic posts].

    Science.gov (United States)

    Mainjot, Amélie; Legros, Caroline; Vanheusden, Alain

    2006-01-01

    As a result of ceramics and all-ceram technologies development esthetic inlay core and abutments flooded the market. Their tooth-colored appearance enhances restoration biomimetism principally on the marginal gingiva area. This article reviews indications and types of cores designed for natural teeth and implants.

  11. Electro-caloric effect in lead-free Sn doped BaTiO3 ceramics at room temperature and low applied fields

    International Nuclear Information System (INIS)

    Upadhyay, Sanjay Kumar; Reddy, V. Raghavendra; Bag, Pallab; Rawat, R.; Gupta, S. M.; Gupta, Ajay

    2014-01-01

    Structural, dielectric, ferroelectric (FE), 119 Sn Mössbauer, and specific heat measurements of polycrystalline BaTi 1–x Sn x O 3 (x = 0% to 15%) ceramics are reported. Phase purity and homogeneous phase formation with Sn doping is confirmed from x-ray diffraction and 119 Sn Mössbauer measurements. With Sn doping, the microstructure is found to change significantly. Better ferroelectric properties at room temperature, i.e., increased remnant polarization (38% more) and very low field switchability (225% less) are observed for x = 5% sample as compared to other samples and the results are explained in terms of grain size effects. With Sn doping, merging of all the phase transitions into a single one is observed for x ≥ 10% and for x = 5%, the tetragonal to orthorhombic transition temperature is found close to room temperature. As a consequence better electro-caloric effects are observed for x = 5% sample and therefore is expected to satisfy the requirements for non-toxic, low energy (field) and room temperature based applications.

  12. A barbell-shaped high-temperature piezoelectric vibration energy harvester based on BiScO3-PbTiO3 ceramic

    Science.gov (United States)

    Wu, Jingen; Chen, Xi; Chu, Zhaoqiang; Shi, Weiliang; Yu, Yang; Dong, Shuxiang

    2016-10-01

    In this paper, we report a barbell-shaped piezoelectric energy harvester (BSPEH) operating in a d33 mode and aiming for mechanical vibration energy harvesting in a high temperature (H-T) circumstance. BSPEH is composed of a ring-shaped multilayer piezo-stack, a tip mass, and an elastic shaft connecting them together. The piezo-stack is made of bismuth scandium lead titanate (BiScO3-PbTiO3) ceramic with a large piezoelectric coefficient of d33 = 450 pC/N and a high Curie temperature point Tc of around 450 °C. Experimental results show that the BSPEH works effectively and steadily in a wide temperature range from room temperature (R-T) till Tc/2. Furthermore, it is found that under a constant mechanical vibration excitation, the power output of the BSPEH at 200 °C is even two times higher than that at R-T. The proposed harvester shows a great potential for applications as a self-power source of wire-less sensor system in H-T circumstance.

  13. Transient compounds of high alkaline earth metals with custom-made organic ligands as potential precursors for the gas phase separator of high temperature ceramic superconductors

    International Nuclear Information System (INIS)

    Teske, M.

    1993-01-01

    The aim of this work was the representation of new transient custom-made metal/organic compounds of the high alkaline earth metals Ca, Sr and Ba as potential precursors for the gas phase separation (chemical vapour deposition, CVD) of high temperature ceramic superconductors. There is a report on the synthesis and comprehensive characterisation of representatives of the class of compounds of substituted metallocenes and the B diketone compounds of these metals. Some selected compounds were examined as regards their suitability for CVD. The main task was the examination of the effect of structural and electronic parameters of ligands on the properties of the compounds, where the volatility was to the fore. (orig./MM) [de

  14. Improved ferroelectric/piezoelectric properties and bright green/UC red emission in (Li,Ho)-doped CaBi4Ti4O15 multifunctional ceramics with excellent temperature stability and superior water-resistance performance.

    Science.gov (United States)

    Xiao, Ping; Guo, Yongquan; Tian, Mijie; Zheng, Qiaoji; Jiang, Na; Wu, Xiaochun; Xia, Zhiguo; Lin, Dunmin

    2015-10-21

    Multifunctional materials based on rare earth ion doped ferro/piezoelectrics have attracted considerable attention in recent years. In this work, new lead-free multifunctional ceramics of Ca1-x(LiHo)x/2Bi4Ti4O15 were prepared by a conventional solid-state reaction method. The great multi-improvement in ferroelectricity/piezoelectricity, down/up-conversion luminescence and temperature stability of the multifunctional properties is induced by the partial substitution of (Li0.5Ho0.5)(2+) for Ca(2+) ions in CaBi4Ti4O15. All the ceramics possess a bismuth-layer structure, and the crystal structure of the ceramics is changed from a four layered bismuth-layer structure to a three-layered structure with the level of (Li0.5Ho0.5)(2+) increasing. The ceramic with x = 0.1 exhibits simultaneously, high resistivity (R = 4.51 × 10(11)Ω cm), good piezoelectricity (d33 = 10.2 pC N(-1)), high Curie temperature (TC = 814 °C), strong ferroelectricity (Pr = 9.03 μC cm(-2)) and enhanced luminescence. These behaviours are greatly associated with the contribution of (Li0.5Ho0.5)(2+) in the ceramics. Under the excitation of 451 nm light, the ceramic with x = 0.1 exhibits a strong green emission peak centered at 545 nm, corresponding to the transition of the (5)S2→(5)I8 level in Ho(3+) ions, while a strong red up-conversion emission band located at 660 nm is observed under the near-infrared excitation of 980 nm at room temperature, arising from the transition of (5)F5→(5)I8 levels in Ho(3+) ions. Surprisingly, the excellent temperature stability of ferroelectricity/piezoelectricity/luminescence and superior water-resistance behaviors of piezoelectricity/luminescence are also obtained in the ceramic with x = 0.1. Our study suggests that the present ceramics may have potential applications in advanced multifunctional devices at high temperature.

  15. Thick-Film and LTCC Passive Components for High-Temperature Electronics

    Directory of Open Access Journals (Sweden)

    A. Dziedzic

    2013-04-01

    Full Text Available At this very moment an increasing interest in the field of high-temperature electronics is observed. This is a result of development in the area of wide-band semiconductors’ engineering but this also generates needs for passives with appropriate characteristics. This paper presents fabrication as well as electrical and stability properties of passive components (resistors, capacitors, inductors made in thick-film or Low-Temperature Co-fired Ceramics (LTCC technologies fulfilling demands of high-temperature electronics. Passives with standard dimensions usually are prepared by screen-printing whereas combination of standard screen-printing with photolithography or laser shaping are recommenced for fabrication of micropassives. Attainment of proper characteristics versus temperature as well as satisfactory long-term high-temperature stability of micropassives is more difficult than for structures with typical dimensions for thick-film and LTCC technologies because of increase of interfacial processes’ importance. However it is shown that proper selection of thick-film inks together with proper deposition method permit to prepare thick-film micropassives (microresistors, air-cored microinductors and interdigital microcapacitors suitable for the temperature range between 150°C and 400°C.

  16. Characterization of Ultra-high Temperature Ceramics via Transmission Electron Microscopy Relevant ZrB2-based Composites, TaC-based Composites and Oxides Containing SiC Chopped Fibers

    Science.gov (United States)

    2015-03-06

    presented to the ECI conference: Ultra-high Temperature Ceramics: Materials For Extreme Environment Applications III, Surfer’s Paradise Gold Coast...10,11 For example, strength of 640 MPa at 1500°C in argon has been reported after introduction of WC. 11 In another paper , WC-doping was introduced

  17. Multilayer ceramic capacitors based on relaxor BaTiO3-Bi(Zn1/2Ti1/2)O3 for temperature stable and high energy density capacitor applications

    Science.gov (United States)

    Kumar, Nitish; Ionin, Aleksey; Ansell, Troy; Kwon, Seongtae; Hackenberger, Wesley; Cann, David

    2015-06-01

    The need for miniaturization without compromising cost and performance continues to motivate research in advanced capacitor devices. In this report, multilayer ceramic capacitors based on relaxor BaTiO3-Bi(Zn1/2Ti1/2)O3 (BT-BZT) were fabricated and characterized. In bulk ceramic embodiments, BT-BZT has been shown to exhibit relative permittivities greater than 1000, high resistivities (ρ > 1 GΩ-cm at 300 °C), and negligible saturation up to fields as high as 150 kV/cm. Multilayer capacitor embodiments were fabricated and found to exhibit similar dielectric and resistivity properties. The energy density for the multilayer ceramics reached values of ˜2.8 J/cm3 at room temperature at an applied electric field of ˜330 kV/cm. This represents a significant improvement compared to commercially available multilayer capacitors. The dielectric properties were also found to be stable over a wide range of temperatures with a temperature coefficient of approximately -2000 ppm/K measured from 50 to 350 °C, an important criteria for high temperature applications. Finally, the compatibility of inexpensive Ag-Pd electrodes with these ceramics was also demonstrated, which can have implications on minimizing the device cost.

  18. Microstructure and magnetic properties of low-temperature sintered CoTi-substituted barium ferrite for LTCC application

    International Nuclear Information System (INIS)

    Chen Daming; Liu Yingli; Li Yuanxun; Zhong Wenguo; Zhang Huaiwu

    2011-01-01

    In this article, the influences of the BaCu(B 2 O 5 ) (BCB) additive on sintering behavior, structure and magnetic properties of iron deficient M-type barium ferrite Ba(CoTi) x Fe 11.8-2x O 19 (BaM) have been investigated. It is found that the maximum sintered densities of BaM change from 86% to 94% as the BCB content varies from 1 to 4 wt%. Single-phase BaM can be detected by the XRD analysis in the sample with 3 wt% BCB sintered at 900 deg. C, and the microstructure is hexagonal platelets with few intragranular pores. This is attributed to the formation of the BCB liquid phase. Meanwhile, the experimental results illuminate that the CoTi ions prefer to occupy the 4f2 and 2b sites and the magnetic properties depend on the amount of CoTi-substitution. In addition, the chemical compatibility between BaM and silver paste is also investigated; it can be seen that BaM is co-fired well with the silver paste and no other second phase is observed. Especially, the 3 wt% BCB-added Ba(CoTi) 0.9 Fe 11 O 19 sintered at 900 deg. C has good properties with the sintered density of 4.9 g/cm 3 , saturation magnetization of 49.7 emu/g and coercivity of 656.6 Oe. These results indicate that it is cost effective in the production of Low Temperature Co-fired Ceramics (LTCC) multilayer devices. - Research highlights: → Systematic investigation on the ion substitution and low-temperature sintering of barium ferrite. → BaCu(B 2 O 5 ) is first successfully used to lower the sintering temperature of barium ferrite. → Densification of BaFe 12 O 19 was speeded up by the BaCu(B 2 O 5 ) liquid phase.

  19. A global equilibrium analysis of co-firing coal and solid recovered fuel

    DEFF Research Database (Denmark)

    Wu, Hao; Glarborg, Peter; Jappe Frandsen, Flemming

    Global equilibrium calculations have been performed to study the behavior of ash forming species in cocombustion of a bituminous coal and a solid recovered fuel (SRF). It revealed that co-combustion of coal and 25% SRF (weight basis) could significantly reduce the formation of NaCl (g) and KCl (g...... to aluminosilicates during the flue gas cooling in the experiments, probably due to kinetic limitations. The results suggest that it is important to control the chlorine and alkali content in SRF, in order to facilitate co-combustion of coal and SRF.......Global equilibrium calculations have been performed to study the behavior of ash forming species in cocombustion of a bituminous coal and a solid recovered fuel (SRF). It revealed that co-combustion of coal and 25% SRF (weight basis) could significantly reduce the formation of NaCl (g) and KCl (g......) in moderate temperature (800–1000 oC), as compared with that in 100% SRF combustion. The simulation results were compared with the experiment results obtained at the same fuel condition, and qualitative agreements were achieved. Both results suggest that co-combustion of coal and SRF would be a feasible...

  20. Evaluation of AFBC co-firing of coal and hospital wastes

    Energy Technology Data Exchange (ETDEWEB)

    1991-02-01

    The purpose of this program is to expand the use of coal by utilizing CFB (circulating fluidized bed) technology to provide an environmentally safe method for disposing of waste materials. Hospitals are currently experiencing a waste management crisis. In many instances, they are no longer permitted to burn pathological and infectious wastes in incinerators. Older hospital incinerators are not capable of maintaining the stable temperatures and residence times necessary in order to completely destroy toxic substances before release into the atmosphere. In addition, the number of available landfills which can safely handle these substances is decreasing each year. The purpose of this project is to conduct necessary research investigating whether the combustion of the hospital wastes in a coal-fired circulating fluidized bed boiler will effectively destroy dioxins and other hazardous substances before release into the atmosphere. If this is proven feasible, in light of the quantity of hospital wastes generated each year, it would create a new market for coal -- possibly 50 million tons/year.

  1. Ash transformation in suspension fired boilers co-firing coal and straw

    DEFF Research Database (Denmark)

    Zheng, Yuanjing; Jensen, Peter Arendt; Jensen, Anker Degn

    To study the influence of local conditions on the reaction between gaseous KCl and kaolin or coal fly ash experiments were done on CHECs electrically heated entrained flow reactor, which can simulate the local conditions in suspension fired boilers. The experimental results were compared with model...... calculations to support the interpretation. The extent of the reaction between KCl vapor and coal minerals was evaluated by the amount of formed water insoluble potassium in the product. The effects of reaction temperature, residence time and potassium load on the potassium capture by coal minerals were...... (1100-1300 °C) or a changed amount of KCl (K/Si = 0.1 – 0.34) did only change the KCl conversion slightly. Si and Al rich coal ash seems to be less efficient to react with KCl compared to kaolin. However the applied coal ash had a larger particle size (d50 = 22μm) compared to the kaolin (d50 = 10μm)....

  2. Low temperature sintering and microwave dielectric properties of Zn{sub 0.5}Ti{sub 0.5}NbO{sub 4} ceramics with ZnO additive for LTCC applications

    Energy Technology Data Exchange (ETDEWEB)

    Tseng, Ching-Fang, E-mail: cftseng@nuu.edu.tw; Chen, Po-Hsien; Lin, Po-An

    2015-05-25

    Highlights: • The microwave dielectric properties of ZnO-doped Zn{sub 0.5}Ti{sub 0.5}NbO{sub 4} ceramics were investigated. • By ZnO additions, the dielectric properties were associated with the unit cell volume, polarizability, and microstructure. • At 920 °C, ZTN doped with 2 wt% ZnO had excellent microwave dielectric properties for the application of LTCC. - Abstract: The Zn{sub 0.5}Ti{sub 0.5}NbO{sub 4} ceramics had been prepared by conventional solid-state reaction method and the influence of ZnO additive doping on their sintering temperature, densification, microstructure and microwave dielectric properties were investigated. The addition of ZnO as liquid phase flux can effectively decrease the sintering temperature of the Zn{sub 0.5}Ti{sub 0.5}NbO{sub 4} ceramics from 1100 to 920 °C, and well-densified microwave ceramics with uniform grains at 920 °C. The X-ray diffraction patterns revealed all samples exhibited orthorhombic ZnTiNb{sub 2}O{sub 8} phase and ZnO phase. The Zn{sub 0.5}Ti{sub 0.5}NbO{sub 4} ceramics with 2 wt% ZnO sintered at 920 °C for 6 h showed good microwave dielectric properties of Q × f = 98,100 GHz, ε{sub r} = 33.2, and τ{sub f} = −59.3 ppm/°C. Good microwave dielectric properties and low firing temperature made Zn{sub 0.5}Ti{sub 0.5}NbO{sub 4} ceramics a promising candidate for LTCC application in wireless communication system.

  3. Creep-Rupture and Fatigue Behaviors of Notched Oxide/Oxide Ceramic Matrix Composite at Elevated Temperature

    National Research Council Canada - National Science Library

    Sullivan, Mark A

    2006-01-01

    Oxide/oxide composites are being considered for use in high temperature aerospace applications where their inherent resistance to oxidation provides for better long life properties at high temperature...

  4. Production of ceramic nanoparticles through self-propagating high-temperature synthesis (SHS) and their introduction into a metallic matrix to form metal matrix composites (MMC)

    Science.gov (United States)

    Nuechterlein, Jacob

    Self-propagating high-temperature synthesis (SHS) is a self-sustaining combustion reaction of reactant powders typically in the form of compacted pellets to form a desired product species. The reactants are ignited in one or more locations by several different techniques. After ignition the reaction travels as a wave through the pellet exothermically converting the reactants into products as it propagates. In this case the products are formed as discrete ceramic particles of TiC, Al2O3 and SiC. The goal of this research was to reduce the size of the particles formed by this technique from a diameter of 1-5μm to less than 100nm with the goal of then incorporating these nanoparticles as reinforcements in Al metal matrix composites. To accomplish this, many different SHS principles were studied and their associated variables were changed to reduce the combustion temperature of each reacting system. Several of these systems were investigated and discarded for a number of reasons such as: low ignition or high combustion temperatures, dangerous reaction conditions, or undesirable product densities and morphologies. The systems chosen exhibited low material costs, low combustion temperatures, and a wide range of stabilities when lowering the reaction temperature. The reacting systems pursued were based around the aluminothermic reduction of TiO2 in the presence of carbon to form TiC and Al2O 3. The combustion temperature of this reaction was reduced from 2053ºC to less than 1100ºC, which had a corresponding effect on the particle size of the products, reducing the average diameter of the particles to less than 100nm. This was accomplished by providing high heating rates, controlling the green density and adding diluents to the reaction such as Al, TiC, SiC or Al2O3. Cooling experiments were also investigated, but the cooling rate was found to have no effect on the particle size.

  5. Co-firing a pressurized fluidized-bed combustion system with coal and refuse derived fuels and/or sludges. Task 16

    Energy Technology Data Exchange (ETDEWEB)

    DeLallo, M.; Zaharchuk, R.

    1994-01-01

    The co-firing of waste materials with coal in utility scale power plants has emerged as an effective approach to produce energy and manage municipal waste. Leading this approach, the atmospheric fluidized-bed combustor (AFBC) has demonstrated its commercial acceptance in the utility market as a reliable source of power burning a variety of waste and alternative fuels. The fluidized bed, with its stability of combustion, reduces the amount of thermochemical transients and provides for easier process control. The application of pressurized fluidized-bed combustor (PFBC) technology, although relatively new, can provide significant enhancements to the efficient production of electricity while maintaining the waste management benefits of AFBC. A study was undertaken to investigate the technical and economic feasibility of co-firing a PFBC with coal and municipal and industrial wastes. Focus was placed on the production of electricity and the efficient disposal of wastes for application in central power station and distributed locations. Wastes considered for co-firing include municipal solid waste (MSW), tire-derived fuel (TDF), sewage sludge, and industrial de-inking sludge. Issues concerning waste material preparation and feed, PFBC operation, plant emissions, and regulations are addressed. This paper describes the results of this investigation, presents conclusions on the key issues, and provides recommendations for further evaluation.

  6. Availability of Biomass Residues for Co-Firing in Peninsular Malaysia: Implications for Cost and GHG Emissions in the Electricity Sector

    Directory of Open Access Journals (Sweden)

    W. Michael Griffin

    2014-02-01

    Full Text Available Fossil fuels comprise 93% of Malaysia’s electricity generation and account for 36% of the country’s 2010 Greenhouse Gas (GHG emissions. The government has targeted the installation of 330 MW of biomass electricity generation capacity by 2015 to avoid 1.3 Mt of CO2 emissions annually and offset some emissions due to increased coal use. One biomass option is to co-fire with coal, which can result in reduced GHG emissions, coal use, and costs of electricity. A linear optimization cost model was developed using seven types of biomass residues for Peninsular Malaysia. Results suggest that about 12 Mt/year of residues are available annually, of which oil-palm residues contribute 77%, and rice and logging residues comprise 17%. While minimizing the cost of biomass and biomass residue transport, co-firing at four existing coal plants in Peninsular Malaysia could meet the 330 MW biomass electricity target and reduce costs by about $24 million per year compared to coal use alone and reduces GHG emissions by 1.9 Mt of CO2. Maximizing emissions reduction for biomass co-firing results in 17 Mt of CO2 reductions at a cost of $23/t of CO2 reduced.

  7. [Ceramic brackets].

    Science.gov (United States)

    Mølsted, K

    1992-01-01

    Because of the many drawbacks of the hard and brittle material, ceramic brackets should not be used uncritically for orthodontic treatments. If ceramic brackets are used, the following guidelines should be observed: 1. If large and complicated tooth movements are involved, conventional bracket systems should be considered. 2. Occlusion on ceramic brackets is to be avoided. 3. Sharp instruments should be used with extreme care to avoid scratching the ceramic surface. Metal ligatures must not be used. 4. The length of the treatment is extended, probably because of the increased friction. 5. The problems connected with removing the brackets have not yet been solved. Be particularly careful of weakened teeth. 6. Esthetically, ceramic brackets function satisfactorily, but transparent elastic ligatures do not. They rapidly become discoloured and need frequent replacement. Nor are there as yet any "invisible arch wires", apart from some few, extremely flexible "white" arch wires. The ceramic bracket has no doubt come to stay, but there have been many difficulties in the "running-in" period, and the problems are far from solved yet. New ceramic brackets are coming onto the market all the time, and only future clinical studies can show whether they will become a genuine alternative to the conventional bracket.

  8. Recent progress in ceramic joining

    Energy Technology Data Exchange (ETDEWEB)

    Loehman, R.E.

    1998-09-01

    Both fundamental and practical aspects of ceramic joining are understood well enough for many, if not most, applications requiring moderate strengths at room temperature. This paper argues that the two greatest needs in ceramic joining are for techniques to join buried interfaces by selective heating, and methods for joining ceramics for use at temperatures of 800 to 1,200 C. Heating with microwave radiation or with high-energy electron beams has been used to join buried ceramic interfaces, for example SiC to SiC. Joints with varying levels of strength at temperatures of 600 to 1,000 C have been made using four techniques: (1) transient liquid phase bonding; (2) joining with refractory braze alloys; (3) joining with refractory glass compositions; and (4) joining using preceramic polymers. Joint strengths as high as 550 MPa at 1,000 C have been reported for silicon nitride-silicon nitride bonds tested in four-point flexure.

  9. Synergistic Effects of Temperature, Oxidation and Multicracking Modes on Damage Evolution and Life Prediction of 2D Woven Ceramic-Matrix Composites under Tension-Tension Fatigue Loading

    Science.gov (United States)

    Longbiao, Li

    2017-08-01

    In this paper, the synergistic effects of temperature, oxidation and multicracking modes on damage evolution and life prediction in 2D woven ceramic-matrix composites (CMCs) have been investigated. The damage parameter of fatigue hysteresis dissipated energy and the interface shear stress were used to monitor the damage evolution inside of CMCs. Under cyclic fatigue loading, the fibers broken fraction was determined by combining the interface/fiber oxidation model, interface wear model and fibers statistical failure model at elevated temperature, based on the assumption that the fiber strength is subjected to two-parameter Weibull distribution and the load carried by broken and intact fibers satisfy the Global Load Sharing (GLS) criterion. When the broken fibers fraction approaches to the critical value, the composite fatigue fractures. The evolution of fatigue hysteresis dissipated energy, the interface shear stress and broken fibers fraction versus cycle number, and the fatigue life S-N curves of SiC/SiC at 1000, 1200 and 1300 °C in air and steam condition have been predicted. The synergistic effects of temperature, oxidation, fatigue peak stress, and multicracking modes on the evolution of interface shear stress and fatigue hysteresis dissipated energy versus cycle numbers curves have been analyzed.

  10. Low-temperature setting phosphate ceramics for stabilization of DOE problem low level mixed-waste: I. Material and waste form development

    International Nuclear Information System (INIS)

    Singh, D.; Wagh, A.; Knox, L.; Mayberry, J.

    1994-03-01

    Chemically bonded phosphate ceramics are proposed as candidates for solidification and stabilization of some of the open-quotes problemclose quotes DOE low-level mixed wastes at low-temperatures. Development of these materials is crucial for stabilization of waste streams which have volatile species and any use of high-temperature technology leads to generation of off-gas secondary waste streams. Several phosphates of Mg, Al, and Zr have been investigated as candidate materials. Monoliths of these phosphates were synthesized using chemical routes at room or slightly elevated temperatures. Detailed physical and chemical characterizations have been conducted on some of these phosphates to establish their durability. Magnesium ammonium phosphate has shown to possess excellent mechanical and as well chemical properties. These phosphates were also used to stabilize a surrogate ash waste with a loading ranging from 25-35 wt.%. Characterization of the final waste forms show that waste immobilization is due to both chemical stabilization and physical encapsulation of the surrogate waste which is desirable for waste immobilization

  11. Lattice Thermal Conductivity of Ultra High Temperature Ceramics (UHTC) ZrB2 and HfB2 from Atomistic Simulations

    Science.gov (United States)

    Lawson, John W.; Daw, Murray S.; Bauschlicher, Charles W.

    2012-01-01

    Ultra high temperature ceramics (UHTC) including ZrB2 and HfB2 have a number of properties that make them attractive for applications in extreme environments. One such property is their high thermal conductivity. Computational modeling of these materials will facilitate understanding of fundamental mechanisms, elucidate structure-property relationships, and ultimately accelerate the materials design cycle. Progress in computational modeling of UHTCs however has been limited in part due to the absence of suitable interatomic potentials. Recently, we developed Tersoff style parameterizations of such potentials for both ZrB2 and HfB2 appropriate for atomistic simulations. As an application, Green-Kubo molecular dynamics simulations were performed to evaluate the lattice thermal conductivity for single crystals of ZrB2 and HfB2. The atomic mass difference in these binary compounds leads to oscillations in the time correlation function of the heat current, in contrast to the more typical monotonic decay seen in monoatomic materials such as Silicon, for example. Results at room temperature and at elevated temperatures will be reported.

  12. Intermediate-to-low temperature protonic ceramic membrane fuel cells with Ba{sub 0.5}Sr{sub 0.5}Co{sub 0.8}Fe{sub 0.2}O{sub 3-{delta}}-BaZr{sub 0.1}Ce{sub 0.7}Y{sub 0.2}O{sub 3-{delta}} composite cathode

    Energy Technology Data Exchange (ETDEWEB)

    Lin, Bin; Ding, Hanping; Dong, Yingchao; Wang, Songlin; Zhang, Xiaozhen; Fang, Daru; Meng, Guangyao [Department of Materials Science and Engineering, University of Science and Technology of China (USTC), Hefei, Anhui 230026 (China)

    2009-01-01

    The perovskite-type Ba{sub 0.5}Sr{sub 0.5}Co{sub 0.8}Fe{sub 0.2}O{sub 3-{delta}}-BaZr{sub 0.1}Ce{sub 0.7}Y{sub 0.2}O{sub 3-{delta}} (BSCF-BZCY) composite oxides were synthesized by a modified Pechini method and examined as a novel composite cathode for intermediate-to-low temperature protonic ceramic membrane fuel cells (ILT-PCMFCs). Thin proton-conducting BaZr{sub 0.1}Ce{sub 0.7}Y{sub 0.2}O{sub 3-{delta}} (BZCY) electrolyte and NiO-BaZr{sub 0.1}Ce{sub 0.7}Y{sub 0.2}O{sub 3-{delta}} (NiO-BZCY) anode functional layer were prepared over porous anode substrates composed of NiO-BaZr{sub 0.1}Ce{sub 0.7}Y{sub 0.2}O{sub 3-{delta}} by a one-step dry-pressing/co-firing process. A laboratory-sized quad-layer cell of NiO-BZCY/NiO-BZCY({proportional_to}50 {mu}m)/BZCY({proportional_to}20 {mu}m)/BSCF-BZCY({proportional_to}50 {mu}m) was operated from 550 to 700 C with humidified hydrogen ({proportional_to}3% H{sub 2}O) as fuel and the static air as oxidant. A high open-circuit potential of 1.009 V, a maximum power density of 418 mW cm{sup -2}, and a low polarization resistance of the electrodes of 0.10 {omega} cm{sup 2} was achieved at 700 C. These investigations have indicated that proton-conducting BZCY electrolyte with BSCF perovskite cathode is a promising material system for the next generation solid oxide fuel cells (SOFCs). (author)

  13. DEVELOPMENT OF A VALIDATED MODEL FOR USE IN MINIMIZING NOx EMISSIONS AND MAXIMIZING CARBON UTILIZATION WHEN CO-FIRING BIOMASS WITH COAL

    Energy Technology Data Exchange (ETDEWEB)

    Larry G. Felix; P. Vann Bush

    2002-07-01

    This is the seventh Quarterly Technical Report for DOE Cooperative Agreement No. DE-FC26-00NT40895. A statement of the project objectives is included in the Introduction of this report. Two additional biomass co-firing test burns were conducted during this quarter. In the first test (Test 12), up to 20% by weight dry hardwood sawdust and switchgrass was comilled with Galatia coal and injected through the single-register burner. Liquid ammonia was intermittently added to the primary air stream to increase fuel-bound nitrogen and simulate cofiring with chicken litter. Galatia coal is a medium-sulfur ({approx} 1.2% S), high chlorine ({approx}0.5%) Illinois Basin coal. In the second test (Test 13), up to 20% by weight dry hardwood sawdust and switchgrass was comilled with Jim Walters No.7 mine coal and injected through the single-register burner. Jim Walters No.7 coal is a low-volatility, low-sulfur ({approx} 0.7% S) Eastern bituminous coal. The results of these tests are presented in this quarterly report. Progress has continued to be made in implementing a modeling approach to combine reaction times and temperature distributions from computational fluid dynamic models of the pilot-scale combustion furnace with char burnout and chemical reaction kinetics to predict NO{sub x} emissions and unburned carbon levels in the furnace exhaust. The Configurable Fireside Simulator has been delivered from REI, Inc. and is being tested with exiting CFD solutions. Preparations are under way for a final pilot-scale combustion experiment using the single-register burner fired with comilled mixtures of Jim Walters No.7 low-volatility bituminous coal and switchgrass. Because of the delayed delivery of the Configurable Fireside Simulator, it is planned to ask for a no-cost time extension for the project until the end of this calendar year. Finally, a paper describing this project that included preliminary results from the first four cofiring tests was presented at the 12th European

  14. Oxide ceramics

    International Nuclear Information System (INIS)

    Ryshkewitch, E.; Richerson, D.W.

    1985-01-01

    The book explores single-phase ceramic oxide systems from the standpoint of physical chemistry and technology. This second edition also focuses on advances in technology since publication of the original edition. These include improvements in raw materials and forming and sintering techniques, and the major role that oxide ceramics have had in development of advanced products and processes. The text is divided into five major sections: general fundamentals of oxide ceramics, advances in aluminum oxide technology, advances in zirconia technology, and advances in beryllium oxide technology

  15. Diffusion in ceramics

    CERN Document Server

    Pelleg, Joshua

    2016-01-01

    This textbook provides an introduction to changes that occur in solids such as ceramics, mainly at high temperatures, which are diffusion controlled, as well as presenting research data. Such changes are related to the kinetics of various reactions such as precipitation, oxidation and phase transformations, but are also related to some mechanical changes, such as creep. The book is composed of two parts, beginning with a look at the basics of diffusion according to Fick's Laws. Solutions of Fick’s second law for constant D, diffusion in grain boundaries and dislocations are presented along with a look at the atomistic approach for the random motion of atoms. In the second part, the author discusses diffusion in several technologically important ceramics. The ceramics selected are monolithic single phase ones, including: A12O3, SiC, MgO, ZrO2 and Si3N4. Of these, three refer to oxide ceramics (alumina, magnesia and zirconia). Carbide based ceramics are represented by the technologically very important Si-ca...

  16. OXYGEN TRANSPORT CERAMIC MEMBRANES

    Energy Technology Data Exchange (ETDEWEB)

    Dr. Sukumar Bandopadhyay; Dr. Nagendra Nagabhushana

    2000-10-01

    This is the third quarterly report on oxygen Transport Ceramic Membranes. In the following, the report describes the progress made by our university partners in Tasks 1 through 6, experimental apparatus that was designed and built for various tasks of this project, thermodynamic calculations, where applicable and work planned for the future. (Task 1) Design, fabricate and evaluate ceramic to metal seals based on graded ceramic powder/metal braze joints. (Task 2) Evaluate the effect of defect configuration on ceramic membrane conductivity and long term chemical and structural stability. (Task 3) Determine materials mechanical properties under conditions of high temperatures and reactive atmospheres. (Task 4) Evaluate phase stability and thermal expansion of candidate perovskite membranes and develop techniques to support these materials on porous metal structures. (Task 5) Assess the microstructure of membrane materials to evaluate the effects of vacancy-impurity association, defect clusters, and vacancy-dopant association on the membrane performance and stability. (Task 6) Measure kinetics of oxygen uptake and transport in ceramic membrane materials under commercially relevant conditions using isotope labeling techniques.

  17. Cleaning of biomass derived product gas for engine applications and for co-firing in PC-boilers

    Energy Technology Data Exchange (ETDEWEB)

    Kurkela, E.; Staahlberg, P.; Laatikainen-Luntama, J. [VTT Energy, Espoo (Finland). Energy Production Technologies] [and others

    1997-10-01

    The conventional fluidized-bed combustion has become commercially available also to relatively small scale (5 MWe), but this technology has rather low power-to-heat ratio and consequently it`s potential is limited to applications where district or process heat is the main product. Thus, there seems to be a real need to develop more efficient methods for small-scale power production from biomass. Gasification diesel power plant is one alternative for the small-scale power production, which has clearly higher power-to-heat ratio than can be reached in conventional steam cycles. The main technical problem in this process is the gas cleaning from condensable tars. In addition to the diesel-power plants, there are several other interesting applications for atmospheric-pressure clean gas technology. One alternative for cost-effective biomass utilization is co-firing of biomass derived product gas in existing pulverized coal fired boilers (or other types of boilers and furnaces). The aim of the project is to develop dry gas cleaning methods for gasification-diesel power plants and for other atmospheric-pressure applications of biomass and waste gasification. The technical objectives of the project are as follows: To develop and test catalytic gas cleaning methods for engine. To study the removal of problematic ash species of (CFE) gasification with regard to co-combustion of the product gas in PC boilers. To evaluate the technical and economical feasibility of different small-scale power plant concepts based on fixed-bed updraft and circulating fluidized- bed gasification of biomass and waste. (orig.)

  18. Steady- and transient-state analysis of fully ceramic microencapsulated fuel with randomly dispersed tristructural isotropic particles via two-temperature homogenized model-II: Applications by coupling with COREDAX

    International Nuclear Information System (INIS)

    Lee, Yoon Hee; Cho, Bum Hee; Cho, Nam Zin

    2016-01-01

    In Part I of this paper, the two-temperature homogenized model for the fully ceramic microencapsulated fuel, in which tristructural isotropic particles are randomly dispersed in a fine lattice stochastic structure, was discussed. In this model, the fuel-kernel and silicon carbide matrix temperatures are distinguished. Moreover, the obtained temperature profiles are more realistic than those obtained using other models. Using the temperature-dependent thermal conductivities of uranium nitride and the silicon carbide matrix, temperature-dependent homogenized parameters were obtained. In Part II of the paper, coupled with the COREDAX code, a reactor core loaded by fully ceramic microencapsulated fuel in which tristructural isotropic particles are randomly dispersed in the fine lattice stochastic structure is analyzed via a two-temperature homogenized model at steady and transient states. The results are compared with those from harmonic- and volumetric-average thermal conductivity models; i.e., we compare keff eigenvalues, power distributions, and temperature profiles in the hottest single channel at a steady state. At transient states, we compare total power, average energy deposition, and maximum temperatures in the hottest single channel obtained by the different thermal analysis models. The different thermal analysis models and the availability of fuel-kernel temperatures in the two-temperature homogenized model for Doppler temperature feedback lead to significant differences

  19. Evaluation of high specific-heat ceramic for regenerator use at temperatures between 2-30 K

    Science.gov (United States)

    Lawless, W. N.

    1979-01-01

    Specific heat, thermal conductivity (both in the range 2-30 K), and microhardness data were measured on the ceramics labelled LS-8, LS-8A, and LS-8A doped with CsI, SnCl2, and AgCl. A work hardened sample of LS-8A was also studied in an effort to determine the feasibility of using these types of LS-8 materials to replace Pb spheres in the regenerator of the JPL cryocooler. The LS-8A materials are all more than an order of magnitude harder than Pb, and the dopants do not significantly improve the hardness. However, the SnCl2 dopant has a remarkable effect in improving the specific heat and thermal conductivity of LS-8A. The SnCl2 doping level which maximized the regenerator enthalpy change in going from an unloaded to a loaded condition was found to be 0.2 percent SnCl2 in LS-8A. It was also found that the enthalpy change for a regenerator employing the LS-8A material is more than three times larger than for the Pb spheres case. The use of rods, rather than spheres, of optimally doped LS-8A in regenerators is discussed.

  20. Effect of Ni, Fe and Mn in different proportions on microstructure and pollutant-catalyzed properties of Ni-Fe-Mn-O negative temperature coefficient ceramic nanocompositions

    Energy Technology Data Exchange (ETDEWEB)

    Lei, Yonglin, E-mail: leiyonglin@163.com [Engineering Research Center of Biomass Materials, Ministry of Education, School of Materials Science and Engineering, Southwest University of Science and Technology, Mianyang 621010 (China); School of Chemical Engineering, Nanjing University of Science and Technology, Nanjing 210094 (China); Lin, Xiaoyan, E-mail: linxy@swust.edu.cn [Engineering Research Center of Biomass Materials, Ministry of Education, School of Materials Science and Engineering, Southwest University of Science and Technology, Mianyang 621010 (China); Liao, Huiwei, E-mail: liaohw@swust.edu.cn [School of Materials Science and Engineering, Southwest University of Science and Technology, Mianyang 621010 (China)

    2017-06-15

    The effect of Ni, Fe and Mn in different proportions on microstructure and pollutant-catalyzed properties of Ni-Fe-Mn-O negative temperature coefficient ceramic nanocompositions was studied. Structural and physical characterization of all the samples was carried out by using X-ray diffraction (XRD), X-ray photoelectron spectroscopy (XPS), Brunauer–Emmett–Teller (BET) method, Fourier transform infrared spectroscopy (FT-IR), Raman spectroscopy, scanning electron microscopy (SEM), transmission electron microscopy (TEM) and thermogravimetric (TG). The results revealed that the interplanar spacing decreased with increasing Fe content, the grain size decreased with increasing Ni content, the substitution of Ni{sup 2+} in the tetrahedral sites by Fe{sup 2+} increased with increasing Fe content. And increase of iron could improve Ni-Fe-Mn-O high temperature stability. The low-temperature thermal removal efficiencies of 30 mg/L methyl orange solution for NiFeMnO{sub 4}, Ni{sub 0.6}Fe{sub 0.9}Mn{sub 1.5}O{sub 4,} Ni{sub 0.6}Fe{sub 1.8}Mn{sub 0.6}O{sub 4} and Ni{sub 0.3}Fe{sub 2.1}Mn{sub 0.6}O{sub 4} systems were 83.8%, 75.2%, 78.5% and 60.3% at 2400 min, respectively. And the microwave combining with H{sub 2}O{sub 2} removal efficiencies of 30 mg/L methyl orange solution for NiFeMnO{sub 4}, Ni{sub 0.6}Fe{sub 0.9}Mn{sub 1.5}O{sub 4,} Ni{sub 0.6}Fe{sub 1.8}Mn{sub 0.6}O{sub 4} and Ni{sub 0.3}Fe{sub 2.1}Mn{sub 0.6}O{sub 4} systems were 96.5%,93.8%, 98.7% and 98% at 6.0 min, respectively. These results indicated that the Ni-Fe-Mn-O ceramics with appropriate increase of iron were useful for industrial applications on degrading organic pollute. - Highlights: • The relationship of composition and catalytic properties of Ni-Fe-Mn-O was proposed. • The interplanar spacing decreased with increasing Fe content. • The grain size decreased with increasing Ni content. • The substitution of Ni{sup 2+} in the tetrahedral site by Fe{sup 2+} with increasing Fe content.