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Sample records for temperature alkali corrosion

  1. High temperature alkali corrosion of ceramics in coal gas: Final report

    Energy Technology Data Exchange (ETDEWEB)

    Pickrell, G.R.; Sun, T.; Brown, J.J. Jr.

    1994-12-31

    There are several ceramic materials which are currently being considered for use as structural elements in coal combustion and coal conversion systems because of their thermal and mechanical properties. These include alumina (refractories, membranes, heat engines); silicon carbide and silicon nitride (turbine engines, internal combustion engines, heat exchangers, particulate filters); zirconia (internal combustion engines, turbine engines, refractories); and mullite and cordierite (particulate filters, refractories, heat exchangers). High temperature alkali corrosion has been known to cause premature failure of ceramic components used in advanced high temperature coal combustion systems such as coal gasification and clean-up, coal fired gas turbines, and high efficiency heat engines. The objective of this research is to systematically evaluate the alkali corrosion resistance of the most commonly used structural ceramics including silicon carbide, silicon nitride, cordierite, mullite, alumina, aluminum titanate, and zirconia. The study consists of identification of the alkali reaction products and determination of the kinetics of the alkali reactions as a function of temperature and time. 145 refs., 29 figs., 12 tabs.

  2. High temperature corrosion of nickel-base alloys in environments containing alkali sulphate

    Energy Technology Data Exchange (ETDEWEB)

    Pettersson, Rachel; Flyg, Jesper; Caddeo, Sophie [Corrosion and Metals Research Institute, KIMAB, Stockholm (Sweden); Karlsson, Fredrik [Siemens Industrial Turbomachinery, Finspong (Sweden)

    2007-02-15

    This work is directed towards producing data to assist in lifetime assessment of components in gas turbines run in severely polluted industrial environments where the main corrosive species is SO{sub 2}, which can condense to form alkali sulphates. Corrosion rates have been measured for the base materials, in order to assess the worst-case scenario, in which cracks or other damage has occurred to the protective coating. The information is expected to be of value to manufacturers, owners and inspectors of gas turbines. Six nickel-base superalloys were subject to thermal cycles of 160 hours duration, and 0.8mg/cm{sup 2} of 20 mol % Na{sub 2}SO{sub 4} + 80mol% K{sub 2}SO{sub 4} was applied before each cycle. The test temperatures were 850 deg C and 900 deg C, with maximum test durations of 24 cycles and 12 cycles respectively. The metal loss was assessed by metallography of cross sections and the sulphidation attack was found to be very uneven. Mass change data indicated that the corrosion process was largely linear in character, and probability plots and estimations of the propagation rate of corrosion based on the linear growth assumption were produced. The performance of the alloys increased with increasing chromium content. The single crystal materials CMSX4 and MD2 showed such high corrosion rates that their use in severely contaminated industrial environments is considered inadvisable. The best performance was shown by Inconel 939 and Inconel 6203, so that even if cracks occur in the protective coating, a reasonable remaining lifetime can be expected for these materials. Sulphide formation occurred at the reaction front in all cases and mixed sulphides such as Ta-Ni or Ti-Nb sulphides were often present. The work has news value since very little long-term data is currently available for materials performance in severely sulphidising environments. The project goals in terms of exposures and metrology have been fully realised. Contributions have been made to the

  3. Material Solutions to Mitigate the Alkali Chloride-Induced High Temperature Corrosion

    DEFF Research Database (Denmark)

    Kiamehr, Saeed

    in the course of corrosion as well as the role of potassium chloride vapor. Results showed that while the majority of the alloys formed protective slow-growing oxides in the absence of KCl, they all suffered from significant attack when KCl was present. Thereby the inability of Cr to form a protective oxide......High temperature corrosion induced by potassium chloride (KCl) is a major challenge for biomass-based power plants. The current study aims at identification or development of alloys or coatings that can yield a better performance at a target metal temperature of 600oC compared to austenitic...... of metals. This was aimed at identifying the constituent elements of a corrosion resistant alloy. Calculations suggested Al, Si, Cr, Ti, Y, Ce, Ta, Hf and Zr as suitable oxide-forming elements as well as Mo, Ni and Co as suitable matrix-forming elements. However, the presence of potassium in the environment...

  4. Inorganic Corrosion-Inhibitive Pigments for High-Temperature Alkali-activated Well Casing Foam Cement

    Energy Technology Data Exchange (ETDEWEB)

    Sugama, T. [Brookhaven National Lab. (BNL), Upton, NY (United States); Pyatina, T. [Brookhaven National Lab. (BNL), Upton, NY (United States)

    2014-11-01

    This study evaluates inorganic pigments for improving carbon steel (CS) brine-corrosion protection by the sodium metasilicate-activated calcium aluminate cement/Fly Ash blend at 300°C. Calcium borosilicate (CBS) and zinc phosphate, significantly improved CS corrosion-protection by decreasing cement’s permeability for corrosive ions and inhibiting anodic corrosion. An amorphous Na2O-Al2O3-SiO2-H2O phase tightly attached to CS surface formed at 300oC in CBS-modified cement pore solution. The corrosion rate of the CS covered with this phase was nearly 4-fold lower than in the case of nonmodified cement pore solution where the major phase formed on the surface of CS was crystalline analcime.

  5. Inorganic Corrosion-Inhibitive Pigments for High-Temperature Alkali-activated Well Casing Foam Cement

    Energy Technology Data Exchange (ETDEWEB)

    Sugama, T. [Brookhaven National Lab. (BNL), Upton, NY (United States); Pyatina, T. [Brookhaven National Lab. (BNL), Upton, NY (United States)

    2014-11-14

    This study evaluates inorganic pigments for improving carbon steel (CS) brine-corrosion protection by the sodium metasilicate-activated calcium aluminate cement/Fly Ash blend at 300°C. Calcium borosilicate (CBS) and zinc phosphate, significantly improved CS corrosion-protection by decreasing cement’s permeability for corrosive ions and inhibiting anodic corrosion. An amorphous Na2O-Al2O3-SiO2-H2O phase tightly attached to CS surface formed at 300oC in CBS-modified cement pore solution. The corrosion rate of the CS covered with this phase was nearly 4-fold lower than in the case of nonmodified cement pore solution where the major phase formed on the surface of CS was crystalline analcime.

  6. Alkali chloride induced corrosion of superheaters under biomass firing conditions: Improved insights from laboratory scale studies

    DEFF Research Database (Denmark)

    Okoro, Sunday Chukwudi; Montgomery, Melanie; Jappe Frandsen, Flemming

    2015-01-01

    One of the major operational challenges experienced by power plants firing biomass is the high corrosion rate of superheaters. This limits the outlet steam temperature of the superheaters and consequently, the efficiency of the power plants. The high corrosion rates have been attributed...... to the formation of corrosive deposits (rich in alkali chlorides) on the surfaces of the superheaters. Accordingly, an extensive number of fundamental investigations have been undertaken to understand the basic mechanisms behind the alkali chloride induced high temperature corrosion of superheaters (for example......, [1–3]). However, complete understanding of the corrosion mechanism under biomass-firing conditions has not yet been achieved. This is attributed partly to the complex nature of the corrosion process since there are many species produced from fuel combustion which can interact with one another...

  7. Hot-corrosion Behavior of HR3C Pre-coated Alkali Metal Sulphate in SO2 Atmosphere

    Directory of Open Access Journals (Sweden)

    LI Ping

    2017-01-01

    Full Text Available The corrosion behaviors of HR3C pre-coated alkali metal sulphate in SO2 atmosphere at different temperatures were investigated by means of XRD,SEM (EDS and EMPA in order to discuss the corrosion resistance mechanism to SO2 of HR3C.The results show that the corrosion kinetic curves follow parabolic law.The corrosion products are mainly composed of (Fe,Cr oxides,minor compound oxides with spinel structure as well as (Fe,Ni sulfides.The increment in SO2 content increases significantly the oxide films in thickness,and deteriorates the adhesion to the oxide scale and matrix.In addition,the porosities in the corrosion affected zone (the interface between the oxide films and the matrix increase and a CrS belt exits in the interface between the oxide layer and the corrosion affected zone.The analysis shows that the corrosion of HR3C in SO2 environment is resulted from the oxidation,sulfidation of the alloy,moreover,the sulfation of metallic oxides and the formation of ternary composed alkali metal sulfate as well as the dissolution of Fe in melted salt also contribute to the corrosion.

  8. Alkali corrosion resistant coatings and ceramic foams having superfine open cell structure and method of processing

    Science.gov (United States)

    Brown, Jr., Jesse J.; Hirschfeld, Deidre A.; Li, Tingkai

    1993-12-07

    Alkali corrosion resistant coatings and ceramic foams having superfine open cell structure are created using sol-gel processes. The processes have particular application in creating calcium magnesium zirconium phosphate, CMZP, coatings and foams.

  9. Method for inhibiting alkali metal corrosion of nickel-containing alloys

    Science.gov (United States)

    DeVan, Jackson H.; Selle, James E.

    1983-01-01

    Structural components of nickel-containing alloys within molten alkali metal systems are protected against corrosion during the course of service by dissolving therein sufficient aluminum, silicon, or manganese to cause the formation and maintenance of a corrosion-resistant intermetallic reaction layer created by the interaction of the molten metal, selected metal, and alloy.

  10. High Temperature Corrosion on Biodust Firing

    DEFF Research Database (Denmark)

    Okoro, Sunday Chukwudi

    The high content of alkali metals and chlorine in biomass gives rise to fouling/slagging and corrosion of heat exchange components, such as superheaters, in biomass fired power plants. Increasing the lifetime of these components, and in addition, preventing unwarranted plant shutdowns due...... to their failure, requires understanding of the complex corrosion mechanisms, as well as development of materials that are resistant to corrosion under biomass firing conditions, thereby motivating the current work. To understand the mechanisms of corrosion attack, comprehensive analysis of corrosion products...... was necessary. In the present work, two complementary methodologies based on analysis of cross sections and plan views were applied to achieve comprehensive characterization of corrosion products. The suitability of these methods for both laboratory scale and full scale corrosion investigations was demonstrated...

  11. High temperature corrosion in gasifiers

    Directory of Open Access Journals (Sweden)

    Wate Bakker

    2004-03-01

    Full Text Available Several commercial scale coal gasification combined cycle power plants have been built and successfully operated during the last 5-10 years. Supporting research on materials of construction has been carried out for the last 20 years by EPRI and others. Emphasis was on metallic alloys for heat exchangers and other components in contact with hot corrosive gases at high temperatures. In this paper major high temperature corrosion mechanisms, materials performance in presently operating gasifiers and future research needs will be discussed.

  12. High temperature alkali corrosion of dense SiC and Si{sub 3}N{sub 4} coated with CMZP and Mg-doped Al{sub 2}TiO{sub 5} in coal gas. Quarterly report, July 1, 1995--September 30, 1995

    Energy Technology Data Exchange (ETDEWEB)

    Yang, Shaokai; Brown, J.J.

    1995-10-02

    SiC samples coated with CMZP and Mg-Al{sub 2}TiO{sub 5}, respectively, were tested in a 100-hour slagging combustion test at the Energy and Environmental Research Center at the University of North Dakota. Results of measurements and analysis indicate that CMZP and Mg-Al{sub 2}TiO{sub 5} coatings improved the high temperature alkali corrosion resistance under coal combustion atmospheres. It is clearly shown that it is important to obtain a homogeneous and crack-free coating and good adhesion of the coating to the surface of the substrate for the best corrosion resistance. Some measures to improve the coating procedure are presented.

  13. Chemical effects of alkali atoms on critical temperature in superconducting alkali-doped fullerides

    Science.gov (United States)

    Hetfleisch, F.; Gunnarsson, O.; Srama, R.; Han, J. E.; Stepper, M.; Roeser, H.-P.; Bohr, A.; Lopez, J. S.; Mashmool, M.; Roth, S.

    2018-03-01

    Alkali metal doped fullerides (A3C60) are superconductors with critical temperatures, Tc, extending up to 38 K. Tc is known to depend strongly on the lattice parameter a, which can be adjusted by physical or chemical pressure. In the latter case an alkali atom is replaced by a different sized one, which changes a. We have collected an extensive data base of experimental data for Tc from very early up to recent measurements. We disentangle alkali atom chemical effects on Tc, beyond the well-known consequences of changing a. It is found that Tc, for a fixed a, is typically increased as smaller alkali atoms are replaced by larger ones, except for very large a. Possible reasons for these results are discussed. Although smaller in size than the lattice parameter contribution, the chemical effect is not negligible and should be considered in future physical model developments.

  14. Resistance of Alkali-Activated Slag Concrete to Chloride-Induced Corrosion

    Directory of Open Access Journals (Sweden)

    Joon Woo Park

    2015-01-01

    Full Text Available The corrosion resistance of steel in alkali-activated slag (AAS mortar was evaluated by a monitoring of the galvanic current and half-cell potential with time against a chloride-contaminated environment. For chloride transport, rapid chloride penetration test was performed, and chloride binding capacity of AAS was evaluated at a given chloride. The mortar/paste specimens were manufactured with ground granulated blast-furnace slag, instead of Portland cement, and alkali activators were added in mixing water, including Ca(OH2, KOH and NaOH, to activate hydration process. As a result, it was found that the corrosion behavior was strongly dependent on the type of alkali activator: the AAS containing the Ca(OH2 activator was the most passive in monitoring of the galvanic corrosion and half-cell potential, while KOH, and NaOH activators indicated a similar level of corrosion to Portland cement mortar (control. Despite a lower binding of chloride ions in the paste, the AAS had quite a higher resistance to chloride transport in rapid chloride penetration, presumably due to the lower level of capillary pores, which was ensured by the pore distribution of AAS mortar in mercury intrusion porosimetry.

  15. Influence of temperature on alkali stress adaptation in Listeria monocytogenes

    Science.gov (United States)

    Listeria monocytogenes cells may induce alkali stress adaptation when exposed to sublethal concentrations of alkaline cleaners and sanitizers that may be frequently used in the food processing environment. In the present study, the effect of temperature on the induction and the stability of such alk...

  16. Magnesium alloys and graphite wastes encapsulated in cementitious materials: Reduction of galvanic corrosion using alkali hydroxide activated blast furnace slag

    Energy Technology Data Exchange (ETDEWEB)

    Chartier, D., E-mail: david.chartier@cea.fr [Commissariat à l' Energie Atomique et aux Energies Alternatives, CEA, DEN, DTCD, SPDE, F-30207 Bagnols-sur-Cèze (France); Muzeau, B. [DEN-Service d’Etude du Comportement des Radionucléides (SECR), CEA, Université Paris-Saclay, F-91191, Gif-sur-Yvette (France); Stefan, L. [AREVA NC/D& S - France/Technical Department, 1 place Jean Millier 92084 Paris La Défense (France); Sanchez-Canet, J. [Commissariat à l' Energie Atomique et aux Energies Alternatives, CEA, DEN, DTCD, SPDE, F-30207 Bagnols-sur-Cèze (France); Monguillon, C. [DEN-Service d’Etude du Comportement des Radionucléides (SECR), CEA, Université Paris-Saclay, F-91191, Gif-sur-Yvette (France)

    2017-03-15

    Highlights: • Embedded in cement, magnesium is corroded by residual water present in porosity of the matrix. • Corrosion is enhanced by galvanic phenomenon when magnesium is in contact with graphite. • Galvanic corrosion of magnesium in contact with graphite debris is shown to be severe with ordinary Portland cement. • Galvanic corrosion is significantly lowered in high alkali medium such as sodium hydroxide. • Sodium hydroxide activated blast furnace slag is a convenient binder to embed magnesium. - Abstract: Magnesium alloys and graphite from spent nuclear fuel have been stored together in La Hague plant. The packaging of these wastes is under consideration. These wastes could be mixed in a grout composed of industrially available cement (Portland, calcium aluminate…). Within the alkaline pore solution of these matrixes, magnesium alloys are imperfectly protected by a layer of Brucite resulting in a slow corrosion releasing hydrogen. As the production of this gas must be considered for the storage safety, and the quality of wasteform, it is important to select a cement matrix capable of lowering the corrosion kinetics. Many types of calcium based cements have been tested and most of them have caused strong hydrogen production when magnesium alloys and graphite are conditioned together because of galvanic corrosion. Exceptions are binders based on alkali hydroxide activated ground granulated blast furnace slag (BFS) which are presented in this article.

  17. High Temperature Corrosion in Biomass Incineration Plants

    DEFF Research Database (Denmark)

    Montgomery, Melanie; Maahn, Ernst emanuel; Gotthjælp, K.

    1997-01-01

    The aim of the project is to study the role of ash deposits in high temperature corrosion of superheater materials in biomass and refuse fire combined heat and power plants. The project has included the two main activities: a) A chemical characterisation of ash deposits collected from a major...

  18. Pressure variation of melting temperatures of alkali halides

    Science.gov (United States)

    Arafin, Sayyadul; Singh, Ram N.

    2017-02-01

    The melting temperatures of alkali halides (LiCl, LiF, NaBr, NaCl, NaF, NaI, KBr, KCl, KF, KI, RbBr, RbCl, RbI and CsI) have been evaluated over a wide range of pressures. The solid-liquid transition of alkali halides is of considerable significance due to their huge industrial applications. Our formalism requires a priori knowledge of the bulk modulus and the Grüneisen parameter at ambient conditions to compute Tm at high pressures. The computed values are in very good agreement with the available experimental results. The formalism can satisfactorily be used to compute Tm at high pressures where the experimental data are scanty. Most of the melting curves (Tm versus P) exhibit nonlinear variation with increasing pressure having curvatures downward and exhibit a maximum in some cases like NaCl, RbBr, RbCl and RbI. The values of Tmmax and Pmax corresponding to the maxima of the curves are given.

  19. Fundamental aspects of high-temperature corrosion

    OpenAIRE

    Rapp, Robert

    1993-01-01

    Some recent considerations in three widely different aspects of high-temperature corrosion are summarized: 1) reactions at the metal/scale interface in support of scale growth; 2) mass transfer effects in the control of evaporation of volatile reaction products; and 3) the codeposition of multiple elements for diffusion coatings using halide-activated cementation packs. The climb of misfit edge dislocations from the metal/scale interface can achieve the annihilation of vacancies associated wi...

  20. Magnesium alloys and graphite wastes encapsulated in cementitious materials: Reduction of galvanic corrosion using alkali hydroxide activated blast furnace slag.

    Science.gov (United States)

    Chartier, D; Muzeau, B; Stefan, L; Sanchez-Canet, J; Monguillon, C

    2017-03-15

    Magnesium alloys and graphite from spent nuclear fuel have been stored together in La Hague plant. The packaging of these wastes is under consideration. These wastes could be mixed in a grout composed of industrially available cement (Portland, calcium aluminate…). Within the alkaline pore solution of these matrixes, magnesium alloys are imperfectly protected by a layer of Brucite resulting in a slow corrosion releasing hydrogen. As the production of this gas must be considered for the storage safety, and the quality of wasteform, it is important to select a cement matrix capable of lowering the corrosion kinetics. Many types of calcium based cements have been tested and most of them have caused strong hydrogen production when magnesium alloys and graphite are conditioned together because of galvanic corrosion. Exceptions are binders based on alkali hydroxide activated ground granulated blast furnace slag (BFS) which are presented in this article. Copyright © 2016 Elsevier B.V. All rights reserved.

  1. Effect of temperature on structure and corrosion resistance for ...

    Indian Academy of Sciences (India)

    Moreover, cracks were observed by SEM in coating surface and interface at the plating temperature of 90 ∘ C. Coating corrosion resistance is highly dependent on temperature according to polarization curves. The optimum temperature isfound to be 80 ∘ C and the possible reasons of corrosion resistance for NiWP coating ...

  2. Erosion–corrosion and corrosion properties of DLC coated low temperature Erosion–corrosion and corrosion properties of DLC coated low temperature

    DEFF Research Database (Denmark)

    Jellesen, Morten Stendahl; Christiansen, Thomas; Hilbert, Lisbeth Rischel

    2009-01-01

    of AISI 316 as substrate for DLC coatings are investigated. Corrosion and erosion–corrosion measurements were carried out on low temperature nitrided stainless steel AISI 316 and on low temperature nitrided stainless steel AISI 316 with a top layer of DLC. The combination of DLC and low temperature...... nitriding dramatically reduces the amount of erosion–corrosion of stainless steel under impingement of particles in a corrosive medium.......Lowtemperature nitriding of stainless steel leads to the formation of a surface zone of so-called expanded austenite, i.e. by dissolution of large amounts of nitrogen in solid solution. In the present work the possibility of using nitrogen expanded austenite “layers” obtained by gaseous nitriding...

  3. Thermal Spray Coatings for High-Temperature Corrosion Protection in Biomass Co-Fired Boilers

    Science.gov (United States)

    Oksa, M.; Metsäjoki, J.; Kärki, J.

    2015-01-01

    There are over 1000 biomass boilers and about 500 plants using waste as fuel in Europe, and the numbers are increasing. Many of them encounter serious problems with high-temperature corrosion due to detrimental elements such as chlorides, alkali metals, and heavy metals. By HVOF spraying, it is possible to produce very dense and well-adhered coatings, which can be applied for corrosion protection of heat exchanger surfaces in biomass and waste-to-energy power plant boilers. Four HVOF coatings and one arc sprayed coating were exposed to actual biomass co-fired boiler conditions in superheater area with a probe measurement installation for 5900 h at 550 and 750 °C. The coating materials were Ni-Cr, IN625, Fe-Cr-W-Nb-Mo, and Ni-Cr-Ti. CJS and DJ Hybrid spray guns were used for HVOF spraying to compare the corrosion resistance of Ni-Cr coating structures. Reference materials were ferritic steel T92 and nickel super alloy A263. The circulating fluidized bed boiler burnt a mixture of wood, peat and coal. The coatings showed excellent corrosion resistance at 550 °C compared to the ferritic steel. At higher temperature, NiCr sprayed with CJS had the best corrosion resistance. IN625 was consumed almost completely during the exposure at 750 °C.

  4. High Temperature Corrosion in Biomass-Fired Boilers

    DEFF Research Database (Denmark)

    Henriksen, Niels; Montgomery, Melanie; Hede Larsen, Ole

    2002-01-01

    condense on superheater components. This gives rise to specific corrosion problems not previously encountered in coal-fired power plants. The type of corrosion attack can be directly ascribed to the composition of the deposit and the metal surface temperature. To avoid such high corrosion rates, woodchip...... has also been utilised as a fuel. Combustion of woodchip results in a smaller amount of ash, and potassium and chlorine are present in lesser amounts. However, significant corrosion rates were still seen. A case study of a woodchip fired boiler is described. The corrosion mechanisms in both straw...

  5. Effect of temperature on structure and corrosion resistance for ...

    Indian Academy of Sciences (India)

    corrosion resistance becomes lower. Probably, there is. Figure 6. Relationship between temperature and the natural cor- rosion potential of NiWP coating in the 3.5% NaCl solution. With the increase in the bath temperature, natural corrosion potential showed parabola change, increased first and then decreased, natural.

  6. Corrosion behaviour of construction materials for high temperature steam electrolysers

    DEFF Research Database (Denmark)

    Nikiforov, Aleksey; Petrushina, Irina; Christensen, Erik

    2011-01-01

    Different types of commercially available stainless steels, Ni-based alloys as well as titanium and tantalum were evaluated as possible metallic bipolar plates and construction materials. The corrosion resistance was measured under simulated conditions corresponding to the conditions in high...... to corrosion under strong anodic polarisation. Among alloys, Ni-based showed the highest corrosion resistance in the simulated PEM electrolyser medium. In particular, Inconel 625 was the most promising among the tested corrosion-resistant alloys for the anodic compartment in high temperature steam electrolysis...

  7. Corrosion behavior of construction materials for intermediate temperature steam electrolysers

    DEFF Research Database (Denmark)

    Nikiforov, Aleksey; Petrushina, Irina; Jensen, Jens Oluf

    2013-01-01

    Different corrosion resistant stainless steels, nickel-based alloys, pure nickel, Ta-coated stainless steel (AISI 316L), niobium, platinum and gold rods were evaluated as possible materials for use in the intermediate temperature (200-400 °C) acidic water electrolysers. The corrosion resistance w...

  8. NOVEL REFRACTORY MATERIALS FOR HIGH ALKALI, HIGH TEMPERATURE ENVIRONMENTS

    Energy Technology Data Exchange (ETDEWEB)

    Hemrick, James Gordon [ORNL; Smith, Jeffrey D [ORNL; O' Hara, Kelley [University of Missouri, Rolla; Rodrigues-Schroer, Angela [Minteq International, Inc.; Colavito, [Minteq International, Inc.

    2012-08-01

    A project was led by Oak Ridge National Laboratory (ORNL) in collaboration with a research team comprised of the academic institution Missouri University of Science and Technology (MS&T), and the industrial company MINTEQ International, Inc. (MINTEQ), along with representatives from the aluminum, chemical, glass, and forest products industries. The project was to address the need for new innovative refractory compositions by developing a family of novel MgO-Al 2O3, MgAl2O4, or other similar spinel structured or alumina-based unshaped refractory compositions (castables, gunnables, shotcretes, etc.) utilizing new aggregate materials, bond systems, protective coatings, and phase formation techniques (in-situ phase formation, altered conversion temperatures, accelerated reactions, etc). This family of refractory compositions would then be tailored for use in high-temperature, high-alkaline industrial environments like those found in the aluminum, chemical, forest products, glass, and steel industries. Both practical refractory development experience and computer modeling techniques were used to aid in the design of this new family of materials. The newly developed materials were expected to offer alternative material choices for high-temperature, high-alkali environments that were capable of operating at higher temperatures (goal of increasing operating temperature by 100-200oC depending on process) or for longer periods of time (goal of twice the life span of current materials or next process determined service increment). This would lead to less process down time, greater energy efficiency for associated manufacturing processes (more heat kept in process), and materials that could be installed/repaired in a more efficient manner. The overall project goal was a 5% improvement in energy efficiency (brought about through a 20% improvement in thermal efficiency) resulting in a savings of 3.7 TBtu/yr (7.2 billion ft3 natural gas) by the year 2030. Additionally, new

  9. Effects of Alkali Concentration and Conching Temperature on Flavour, Hardness and Colour of Chocolate

    Directory of Open Access Journals (Sweden)

    Misnawi Jati

    2006-05-01

    Full Text Available Alkalization is an addition of alkali into cocoa mass to improve product quality in terms of flavour and colour appearance. Sodium bicarbonate and potassium bicarbonate are usual to be added into cocoa cotyledon prior to roasting. A study has been carried out to evaluate the effects of alkalization proceeded upon conching on chocolate sensory properties, hardness and colour. Re sponse Surface Methodology design at alkali concentrations of 1—15 g kg -1 and conching temperature of 40—80 oC have been used in the study. Parameters evaluated were sensory properties, particle size, hardness and colour. Results of the study showed that alkali concentration significantly influenced aroma, overall preference, particle size and hardness; meanwhile, conching temperature showed significant influence on aroma, taste, appearance, overall preference and texture of chocolate. Alkali concentration and conching temperature showed interactively influence on aroma and overall preference. A good quality of chocolate could be found at the alkali concentration of 8—15 g kg -1 and conching temperature of 74—80 oC. Key words: cocoa bean, chocolate, flavour, conching, alkalization, colour, particle size, texture.

  10. High temperature corrosion during biomass firing: improved understanding by depth resolved characterisation of corrosion products

    DEFF Research Database (Denmark)

    Okoro, Sunday Chukwudi; Montgomery, Melanie; Jappe Frandsen, Flemming

    2015-01-01

    The high temperature corrosion of an austenitic stainless steel (TP 347H FG), widely utilised as a superheater tube material in Danish power stations, was investigated to verify the corrosion mechanisms related to biomass firing. KCl coated samples were exposed isothermally to 560 degrees C...... changes within the near surface region (covering both the deposit and the steel surface). Such cross-section analysis was further complemented by plan view investigations (additionally involving X-ray diffraction) combined with removal of the corrosion products. Improved insights into the nature...... of the corrosion products as a function of distance from the deposit surface were revealed through this comprehensive characterisation. Corrosion attack during simulated straw-firing conditions was observed to occur through both active oxidation and sulphidation mechanisms....

  11. Behavior of Alkali Metals and Ash in a Low-Temperature Circulating Fluidized Bed (LTCFB) Gasifier

    DEFF Research Database (Denmark)

    Narayan, Vikas; Jensen, Peter Arendt; Henriksen, Ulrik Birk

    2016-01-01

    and a minor fraction of Cl. Most Cl and S were released in gaseous form, with chlorine partly asmethyl chloride. The tar in the product gas from the LTCFB gasifier contained only negligible amounts of potassium and otherinorganic elements. The release of condensed ash species from the system was controlled......A low-temperature circulating fluidized bed system (LTCFB) gasifier allows for pyrolysis and gasification to occurat low temperatures, thereby improving the retention of alkali and other inorganic elements within the system and minimizingthe amount of ash species in the product gas. In addition......, the low reactor temperature ensures that high-alkali biomass fuels canbe used without risk of bed defluidization. This paper presents the first investigation of the fate of alkali metals and ash in lowtemperaturegasifiers. Measurements on bed material and product gas dust samples were made on a 100 k...

  12. Deposition and high temperature corrosion in a 10 MW straw

    DEFF Research Database (Denmark)

    Michelsen, Hanne Philbert; Frandsen, Flemming; Dam-Johansen, Kim

    1998-01-01

    Deposition and corrosion measurements were conducted at a 10 MW wheat straw fired stoker boiler used for combined power and heat production. The plant experiences major problems with deposits on the heat transfer surfaces, and test probes have shown enhanced corrosion due to selective corrosion...... for metal temperatures above 520 C. Deposition measurements carried out at a position equal to the secondary superheater showed deposits rich in potassium and chlorine and to a lesser extent in silicon, calcium, and sulfur. Potassium and chlorine make up 40-80 wt% of the deposits. Mechanisms of deposit...

  13. High temperature and stress corrosion cracking of 310S austenitic stainless steel in wet chloride corrosive environment

    Directory of Open Access Journals (Sweden)

    T. Pornpibunsompop

    2018-01-01

    Full Text Available High temperature corrosion and stress corrosion cracking of 310S austenitic stainless steel in wet chloride environment at a high temperature was investigated. The result showed that high temperature corrosion products mostly consisted of ferrous oxides and chromium oxides. Chloride ions attacked a chromium passive film and strongly reacted with iron and chromium. As a result of metal chlorides being volatized, tunnel of pores inside corrosion layer existed. Intergranular stress corrosion cracking was observed. The oxide originated on surface could act as a crack initiator and a crack propagation would progress along grain boundaries and particularly along tunnel of pores.

  14. High-temperature stabilization of polyolefines with hydroxides of alkali metals

    Energy Technology Data Exchange (ETDEWEB)

    Losev, Y.P.; Paushkin, Y.M. (V.I. Lenin Byelorussian State Univ., Universitetskii Gorodok, 220080 Minsk, Byelorussia (SU))

    1992-07-25

    This paper discusses polyolefines which are one of the main types of synthetic polymer materials. However, an important shortcoming is their low temperature resistance and heat stability, which reduce the processing efficiency and restrict their range of application. So far the study of high-temperature stabilization of polyolefines has been limited since solution of the problem involves some difficulties. In the case of polyolefine the use of stabilizers against thermal and light-oxidative degradation is not efficient since at high temperatures they easily decompose to form radical capable of initiating additional kinetic destruction chains. To date, few antioxidants and light stabilizers have been found that can partially inhibit thermal destruction of polyolefines. Hydroxides of alkali metals are shown to be high-temperature stabilizers of polyethylene. Potassium hydroxide is found to be most efficient. The reaction mechanism of alkali metal hydroxides as thermal stabilizers is considered.

  15. Effects of inherent alkali and alkaline earth metallic species on biomass pyrolysis at different temperatures.

    Science.gov (United States)

    Hu, Song; Jiang, Long; Wang, Yi; Su, Sheng; Sun, Lushi; Xu, Boyang; He, Limo; Xiang, Jun

    2015-09-01

    This work aimed to investigate effects of inherent alkali and alkaline earth metallic species (AAEMs) on biomass pyrolysis at different temperatures. The yield of CO, H2 and C2H4 was increased and that of CO2 was suppressed with increasing temperature. Increasing temperature could also promote depolymerization and aromatization reactions of active tars, forming heavier polycyclic aromatic hydrocarbons, leading to decrease of tar yields and species diversity. Diverse performance of inherent AAEMs at different temperatures significantly affected the distribution of pyrolysis products. The presence of inherent AAEMs promoted water-gas shift reaction, and enhanced the yield of H2 and CO2. Additionally, inherent AAEMs not only promoted breakage and decarboxylation/decarbonylation reaction of thermally labile hetero atoms of the tar but also enhanced thermal decomposing of heavier aromatics. Inherent AAEMs could also significantly enhance the decomposition of levoglucosan, and alkaline earth metals showed greater effect than alkali metals. Copyright © 2015 Elsevier Ltd. All rights reserved.

  16. Corrosion behaviour of construction materials for high temperature water electrolysers

    DEFF Research Database (Denmark)

    Nikiforov, Aleksey

    2010-01-01

    Different types of corrosion resistant stainless steels, Ni-based alloys as well as titanium and tantalum were evaluated as a possible metallic bipolar plate and construction material with respect to corrosion resistance under simulated conditions corresponding to the conditions in high temperature...... proton exchange membrane (PEM) water electrolysers (HTPEMWE). All samples were exposed to anodic polarisation in 85% phosphoric acid electrolyte solution. Platinum and gold plates were tested for the valid comparison. Steady-state voltammetry was used in combination with scanning electron microscopy...... and energy-dispersive X-ray spectroscopy. Results show that stainless steels are the most inclined to corrosion under high anodic polarization. Among alloys, Ni-based showed the highest corrosion resistance under conditions, simulating HTPEMWE. In particular, Inconel625 is the most promising alloy...

  17. Corrosion of High Chromium Ferritic/Martensitic Steels in High Temperature Water. a Literature Review

    Energy Technology Data Exchange (ETDEWEB)

    Fernandez, P.; Lapena, J.; Blazquez, F. [Ciemat, Madrid (Spain)

    2000-07-01

    Available literature concerning corrosion of high-chromium ferritic/martensitic steels in high temperature water has been reviewed. The subjects considered are general corrosion, effect of irradiation on corrosion, stress corrosion cracking (SCC) and irradiation-assisted stress corrosion cracking (IASCC). In addition some investigations about radiation induced segregation (RIS) are shown in order to know the compositional changes at grain boundaries of these alloys and their influence on corrosion properties. The data on general corrosion indicate moderate corrosion rates in high temperature water up to 350 degree centigree. Considerably larger corrosion rates were observed under neutron irradiation. The works concerning to the behaviour of these alloys to stress corrosion cracking seem to conclude that in these materials is necessary to optimize the temper temperature and to carry out the post-weld heat treatments properly in order to avoid stress corrosion cracking. (Author) 40 refs.

  18. In situ non-perturbative temperature measurement in a Cs alkali laser.

    Science.gov (United States)

    Shaffer, M K; Lilly, T C; Zhdanov, B V; Knize, R J

    2015-01-01

    The two-dimensional (2D) temperature profiles of an active-gain medium in a Cs + methane diode pumped alkali laser (DPAL) have been experimentally measured. This nonperturbative technique uses a Mach-Zehnder interferometer, which is longitudinally coupled into the cavity of an operating alkali laser to probe the distortion of the optical path length in the gain medium due to heating. The resulting interferograms are analyzed using the commercial program QuickFringe to quickly and accurately measure the distortion through which the temperature profile can be determined. For a 9 W Cs + methane DPAL being pumped with 20 W of resonant D2 light, a maximum temperature rise of 58°C is observed.

  19. Pitting corrosion resistance of a novel duplex alloy steel in alkali-activated slag extract in the presence of chloride ions

    Science.gov (United States)

    Shi, Jin-jie; Ming, Jing; Liu, Xin

    2017-10-01

    In this study, two types of reinforcing steels (conventional low-carbon steel and a novel duplex alloy steel with Cr and Mo) were exposed to chloride-contaminated extract solutions (ordinary Portland cement (OPC) extract and alkali-activated slag (AAS) extract) to investigate their pitting corrosion resistance. The results confirm that the pitting corrosion resistance of the alloy steel is much higher than that of the low-carbon steel in both extract solutions with various NaCl concentrations. Moreover, for each type of steel, the AAS extract contributes to a higher pitting corrosion resistance compared with the OPC extract in the presence of chloride ions, likely because of the formation of flocculent precipitates on the steel surface.

  20. High temperature corrosion in straw-fired power plants: Influence of steam/metal temperature on corrosion rates for TP347H

    DEFF Research Database (Denmark)

    Montgomery, Melanie; Biede, O; Larsen, OH

    2002-01-01

    The corrosion in straw-fired boilers has been investigated at various straw-fired power plants in Denmark. Water/air-cooled probes, a test superheater and test sections removed from the actual superheater have been utilised to characterise corrosion and corrosion rates. This paper describes...... the corrosion rates measured for the TP347H type steel. The corrosion morphology at high temperature consists of grain boundary attack and selective attack of chromium. The corrosion rate increases with calculated metal temperature (based on steam temperature), however there is great variation within...... these results. In individual superheaters, there are significant temperature variations i.e. higher temperature in middle banks compared to the outer banks, higher temperature in leading tubes, which have a high impact on corrosion. In a single loop the assumption that heat uptake (and heat flux) is linear...

  1. High temperature cyclic oxidation and hot corrosion behaviours of ...

    Indian Academy of Sciences (India)

    Administrator

    Abstract. Oxidation and hot corrosion are serious problems in aircraft, marine, industrial, and land-base gas turbines. It is because of the usage of wide range of fuels coupled with increased operating temperatures, which leads to the degradation of turbine engines. To obviate these problems, superalloys, viz. Superni 75,.

  2. High temperature cyclic oxidation and hot corrosion behaviours of ...

    Indian Academy of Sciences (India)

    Oxidation and hot corrosion are serious problems in aircraft, marine, industrial, and land-base gas turbines. It is because of the usage of wide range of fuels coupled with increased operating temperatures, which leads to the degradation of turbine engines. To obviate these problems, superalloys, viz. Superni 75, Superni ...

  3. High-temperature corrosion resistance of ceramics and ceramic coatings

    Energy Technology Data Exchange (ETDEWEB)

    Tortorelli, P.F.

    1996-06-01

    Ceramics and ceramic composites offer the potential to operate fossil energy systems at the higher temperatures necessary for improved energy efficiency and better environmental control. However, because many fossil fuel-derived processes contain sulfur, chlorine, and carbon, as well as oxygen, degradation from high-temperature corrosion and environmental effects arising from reactions of solids with gases and condensable products is a common life-determining factor in operating systems. Ceramic-based products are not immune to such degradation; adequate corrosion resistance must be assured to exploit the technical and economic potential of such materials. This is normally accomplished by using stable, sound oxides that exist in their bulk form, that naturally grow as surface layers upon exposure to an oxidizing environment, or that are deposited as a coating on a susceptible material. It is therefore important to examine the critical issues with respect to more environmental stability of ceramics that have the potential to be corrosion resistant in particular fossil environments. Key aspects include not only chemical compatibility, but the influence of the environment on the mechanical behavior of the ceramic materials. In addition, for coatings, the mechanical reliability of the ceramic is a key issue in that an otherwise corrosion-resistant surface layer must remain sound and adherent in order to provide protection to the underlying substrate. The purpose of this work is to support the development of advanced ceramics and ceramic composites for applications in fossil environments by examining critical issues related to high-temperature corrosion resistance. More specifically, the overall objective of this task is to examine the chemical compatibility and reliability of potentially corrosion-resistant ceramics being developed as protective overcoats and/or structural materials as parts of other work elements funded by the AR&TD Program.

  4. NOvel Refractory Materials for High Alkali, High Temperature Environments

    Energy Technology Data Exchange (ETDEWEB)

    Hemrick, J.G.; Griffin, R. (MINTEQ International, Inc.)

    2011-08-30

    Refractory materials can be limited in their application by many factors including chemical reactions between the service environment and the refractory material, mechanical degradation of the refractory material by the service environment, temperature limitations on the use of a particular refractory material, and the inability to install or repair the refractory material in a cost effective manner or while the vessel was in service. The objective of this project was to address the need for new innovative refractory compositions by developing a family of novel MgO-Al2O3 spinel or other similar magnesia/alumina containing unshaped refractory composition (castables, gunnables, shotcretes, etc) utilizing new aggregate materials, bond systems, protective coatings, and phase formation techniques (in-situ phase formation, altered conversion temperatures, accelerated reactions, etc). This family of refractory compositions would then be tailored for use in high-temperature, highalkaline industrial environments like those found in the aluminum, chemical, forest products, glass, and steel industries. A research team was formed to carry out the proposed work led by Oak Ridge National Laboratory (ORNL) and was comprised of the academic institution Missouri University of Science and Technology (MS&T), and the industrial company MINTEQ International, Inc. (MINTEQ), along with representatives from the aluminum, chemical, glass, and forest products industries. The two goals of this project were to produce novel refractory compositions which will allow for improved energy efficiency and to develop new refractory application techniques which would improve the speed of installation. Also methods of hot installation were sought which would allow for hot repairs and on-line maintenance leading to reduced process downtimes and eliminating the need to cool and reheat process vessels.

  5. Corrosion Behavior of L80Steel in Different Temperature and Sulfur Content

    Science.gov (United States)

    Qiu, Zhichao; Xiong, Chunming; Yi, Ran; Ye, Zhengrong

    2017-10-01

    To understand the corrosion behavior of L80 steel in different temperature and sulfur content, the experiment which simulated the downhole corrosive environment was conducted. From the experiment result, when other factors were constant, the lowest corrosion rate was appeared when the temperature was 90°C. The influence of sulfur was complex. When temperature was low, the corrosion rate was decreased with the increase of sulfur content and the experimental result was opposite when temperature was high.

  6. Effects of Temperature and Corrosion Potential on SCC

    Science.gov (United States)

    Andresen, Peter L.; Seeman, Russell A.

    This study reinforces the expectation that a consistent benefit of low corrosion potential is achievable at intermediate temperatures associated with BWR start up. Such low corrosion potentials can probably only be achieved using NobleChem™ and injection of H2 or other reductants such as hydrazine or carbohydrazide because very low residual levels of O2 can elevate the corrosion potential. The high growth rates that occur during start up merit mitigation, although this study did not find growth rates that were orders of magnitude higher than at 288 °C. However, this study did not attempt to simulate all aspects of start up, especially the sources of dynamic strain such as differential thermal expansion, which can be estimated by are not known.

  7. Performance at high temperature of alkali-activated slag pastes produced with silica fume and rice husk ash based activators

    National Research Council Canada - National Science Library

    Bernal, S. A; Rodríguez, E. D; Mejía de Gutiérrez, R; Provis, J. L

    2015-01-01

    This study assessed the mechanical properties, and structural changes induced by high temperature exposure, of alkali-silicate activated slag cements produced with sodium silicates derived from silica fume (SF) and rice husk ash (RHA...

  8. High temperature corrosion of separator materials for MCFC

    Energy Technology Data Exchange (ETDEWEB)

    Yanagida, Masahiro; Tanimoto, Kazumi; Kojima, Toshikatsu [Osaka National Research Institute (Japan)] [and others

    1996-12-31

    The Molten Carbonate Fuel Cell (MCFC) is one of promising high efficiency power generation devices with low emission. Molten carbonate used for its electrolyte plays an important role in MCFC. It separates between anode and cathode gas environment and provides ionic conductivity on MCFC operation. Stainless steel is conventionally used as separator/current collector materials in MCFC cathode environment. As corrosion of the components of MCFC caused by the electrolyte proceeds with the electrolyte consumption, the corrosion in the MCFC is related to its performance and life. To understand and inhibit the corrosion in the MCFC is important to realize MCFC power generation system. We have studied the effect of alkaline earth carbonate addition into carbonate on corrosion of type 316L stainless steel. In this paper, we describe the effect of the temperature on corrosion behavior of type 316L stainless steel with carbonate mixture, (Li{sub 0.62}K{sub 0.38}){sub 2}CO{sub 3}, under the cathode environment in out-of-cell test.

  9. Low temperature corrosion in bark fuelled, small boilers

    Energy Technology Data Exchange (ETDEWEB)

    Lindau, Leif; Goldschmidt, Barbara

    2008-05-15

    A number of small (3-12 MW), new biofuel boiler plants in southern Sweden, and (at least) in Austria, have suffered a high (wastage of mm/yrs) corrosion rate on the low temperature boiler side. This problem has been investigated with respect to its occurrence and its character by contacts with operators, by plant inspections, and by analysis of cold-side deposits. The plants affected have low feed water temperatures (< 100 deg C). The plants fire most types of Swedish biofuel: chips, bark, hog fuel, and 'GROT' (=twigs and tops). The results found give basis for a hypothesis that the corrosion results from the presence of an aqueous phase in the deposits, this phase being stabilized by dissolved salts having high solubility. It then follows that for each salt, there is a critical relative humidity (calculated from the flue gas water partial pressure and the cooling surface temperature as is common practice among boiler engineers) for both the presence of the aqueous phase and the corrosion. Some critical single salts, ZnCl{sub 2} and CaCl{sub 2} have been identified, and they give critical 'relative humidities' of 5% and 18% respectively. These figures are a lower bound. The corresponding figure, derived from the practical experience and the reported plant operational data, is between 20 and 30%. Corrosion tests have been carried out by exposing an air-cooled probe in the flue gases at a 12 MW boiler at Saevelundsverket in Alingsaas, and the material wastage at different temperatures has been measured with a profilometer. The high corrosion rates were reproduced in the tests for high relative humidities. The corrosion rate was small and not measurable (<0.1 mm/year) for relative humidity <22%. The work shows by means of indirect evidence that the corrosion critical components are ZnCl{sub 2} and possibly CaCl{sub 2} as well. The practical engineering design criterion derived from the work is that the relative humidity (calculated from the flue

  10. High-alkali low-temperature polysulfide pulping (HALT) of Scots pine.

    Science.gov (United States)

    Paananen, Markus; Sixta, Herbert

    2015-10-01

    High-alkali low-temperature polysulfide pulping (HALT) was effectively utilised to prevent major polysaccharide losses while maintaining the delignification rate. A yield increase of 6.7 wt% on wood was observed for a HALT pulp compared to a conventionally produced kappa number 60 pulp with comparable viscosity. Approximately 70% of the yield increase was attributed to improved galactoglucomannan preservation and 30% to cellulose. A two-stage oxygen delignification sequence with inter-stage peroxymonosulphuric acid treatment was used to ensure delignification to a bleachable grade. In a comparison to conventional pulp, HALT pulp effectively maintained its yield advantage. Diafiltration trials indicate that purified black liquor can be directly recycled, as large lignin fractions and basically all dissolved polysaccharides were separated from the alkali-rich BL. Copyright © 2015 Elsevier Ltd. All rights reserved.

  11. Corrosion

    Science.gov (United States)

    Slabaugh, W. H.

    1974-01-01

    Presents some materials for use in demonstration and experimentation of corrosion processes, including corrosion stimulation and inhibition. Indicates that basic concepts of electrochemistry, crystal structure, and kinetics can be extended to practical chemistry through corrosion explanation. (CC)

  12. Corrosion resistance and biocompatibility of magnesium alloy modified by alkali heating treatment followed by the immobilization of poly (ethylene glycol), fibronectin and heparin.

    Science.gov (United States)

    Pan, Changjiang; Hu, Youdong; Hou, Yu; Liu, Tao; Lin, Yuebin; Ye, Wei; Hou, Yanhua; Gong, Tao

    2017-01-01

    In recent years, magnesium alloys are attracting more and more attention as a kind of biodegradable metallic biomaterials, however, their uncontrollable biodegradation speed in vivo and the limited surface biocompatibility hinder their clinical applications. In the present study, with the aim of improving the corrosion resistance and biocompatibility, the magnesium alloy (AZ31B) surface was modified by alkali heating treatment followed by the self-assembly of 3-aminopropyltrimethoxysilane (APTMS). Subsequently, poly (ethylene glycol) (PEG) and fibronectin or fibronectin/heparin complex were sequentially immobilized on the modified surface. The results of attenuated total reflectance Fourier transform infrared spectroscopy (ATR-FTIR) and X-ray photoelectron spectroscopy (XPS) confirmed that the above molecules were successfully immobilized on the magnesium alloy surface. An excellent hydrophilic surface was obtained after the alkali heating treatment while the hydrophilicity decreased to some degree after the self-assembly of APTMS, the surface hydrophilicity was gradually improved again after the immobilization of PEG, fibronectin or fibronectin/heparin complex. The corrosion resistance of the control magnesium alloy was significantly improved by the alkali heating treatment. The self-assembly of APTMS and the following immobilization of PEG further enhanced the corrosion resistance of the substrates, however, the grafting of fibronectin or fibronectin/heparin complex slightly lowered the corrosion resistance. As compared to the pristine magnesium alloy, the samples modified by the immobilization of PEG and fibronectin/heparin complex presented better blood compatibility according to the results of hemolysis assay and platelet adhesion as well as the activated partial thromboplastin time (APTT). In addition, the modified substrates had better cytocompatibility to endothelial cells due to the improved anticorrosion and the introduction of fibronectin. The substrates

  13. Corrosion resistant coatings suitable for elevated temperature application

    Science.gov (United States)

    Chan, Kwai S [San Antonio, TX; Cheruvu, Narayana Sastry [San Antonio, TX; Liang, Wuwei [Austin, TX

    2012-07-31

    The present invention relates to corrosion resistance coatings suitable for elevated temperature applications, which employ compositions of iron (Fe), chromium (Cr), nickel (Ni) and/or aluminum (Al). The compositions may be configured to regulate the diffusion of metals between a coating and a substrate, which may then influence coating performance, via the formation of an inter-diffusion barrier layer. The inter-diffusion barrier layer may comprise a face-centered cubic phase.

  14. Development of models and online diagnostic monitors of the high-temperature corrosion of refractories in oxy/fuel glass furnaces : final project report.

    Energy Technology Data Exchange (ETDEWEB)

    Griffiths, Stewart K.; Gupta, Amul (Monofrax Inc., Falconer, NY); Walsh, Peter M.; Rice, Steven F.; Velez, Mariano (University of Missouri, Rolla, MO); Allendorf, Mark D.; Pecoraro, George A. (PPG Industries, Inc., Pittsburgh, PA); Nilson, Robert H.; Wolfe, H. Edward (ANH Refractories, Pittsburgh, PA); Yang, Nancy Y. C.; Bugeat, Benjamin () American Air Liquide, Countryside, IL); Spear, Karl E. (Pennsylvania State University, University Park, PA); Marin, Ovidiu () American Air Liquide, Countryside, IL); Ghani, M. Usman (American Air Liquide, Countryside, IL)

    2005-02-01

    This report summarizes the results of a five-year effort to understand the mechanisms and develop models that predict the corrosion of refractories in oxygen-fuel glass-melting furnaces. Thermodynamic data for the Si-O-(Na or K) and Al-O-(Na or K) systems are reported, allowing equilibrium calculations to be performed to evaluate corrosion of silica- and alumina-based refractories under typical furnace operating conditions. A detailed analysis of processes contributing to corrosion is also presented. Using this analysis, a model of the corrosion process was developed and used to predict corrosion rates in an actual industrial glass furnace. The rate-limiting process is most likely the transport of NaOH(gas) through the mass-transport boundary layer from the furnace atmosphere to the crown surface. Corrosion rates predicted on this basis are in better agreement with observation than those produced by any other mechanism, although the absolute values are highly sensitive to the crown temperature and the NaOH(gas) concentration at equilibrium and at the edge of the boundary layer. Finally, the project explored the development of excimer laser induced fragmentation (ELIF) fluorescence spectroscopy for the detection of gas-phase alkali hydroxides (e.g., NaOH) that are predicted to be the key species causing accelerated corrosion in these furnaces. The development of ELIF and the construction of field-portable instrumentation for glass furnace applications are reported and the method is shown to be effective in industrial settings.

  15. Potential high temperature corrosion problems due to co-firing of biomass and fossil fuels

    DEFF Research Database (Denmark)

    Montgomery, Melanie; Vilhelmsen, T.; Jensen, S.A.

    2008-01-01

    Over the past few years, considerable high temperature corrosion problems have been encountered when firing biomass in power plants due to the high content of potassium chloride in the deposits. Therefore, to combat chloride corrosion problems cofiring of biomass with a fossil fuel has been....... However, the most significant corrosion attack was sulphidation attack at the grain boundaries of 18-8 steel after 3 years exposure. The corrosion mechanisms and corrosion rates are compared with biomass firing and coal firing. Potential corrosion problems due to co-firing biomass and fossil fuels...

  16. Potential high temperature corrosion problems due to co-firing of biomass and fossil fuels

    DEFF Research Database (Denmark)

    Montgomery, Melanie; Vilhelmsen, T.; Jensen, S.A.

    2007-01-01

    Over the past years, considerable high temperature corrosion problems have been encountered when firing biomass in power plants due to the high content of potassium chloride in the deposits. Therefore to combat chloride corrosion problems co-firing of biomass with a fossil fuel has been undertaken...... significant corrosion attack was due to sulphidation attack at the grain boundaries of 18-8 steel after 3 years exposure. The corrosion mechanisms and corrosion rates are compared with biomass firing and coal firing. Potential corrosion problems due to co-firing biomass and fossil fuels are discussed....

  17. Corrosion of Alloy 617 in high-temperature gas environments

    Energy Technology Data Exchange (ETDEWEB)

    Yeh, Tsung-Kuang [Institute of Nuclear Engineering and Science, National Tsing Hua University, Hsinchu 300, Taiwan (China); Department of Engineering and System Science, National Tsing Hua University, Hsinchu 300, Taiwan (China); Chang, Hao-Ping [Institute of Nuclear Engineering and Science, National Tsing Hua University, Hsinchu 300, Taiwan (China); Wang, Mei-Ya, E-mail: meywang@mx.nthu.edu.tw [Nuclear Science and Technology Development Center, National Tsing Hua University, Hsinchu 300, Taiwan (China); Yuan, Trai [Institute of Nuclear Engineering and Science, National Tsing Hua University, Hsinchu 300, Taiwan (China); Kai, Ji-Jung [Institute of Nuclear Engineering and Science, National Tsing Hua University, Hsinchu 300, Taiwan (China); Department of Engineering and System Science, National Tsing Hua University, Hsinchu 300, Taiwan (China)

    2014-05-01

    High-temperature gas-cooled reactors (HTGRs) with helium gas as the primary coolant have been considered as one type of the Generation IV nuclear power reactor systems. Several nickel-based superalloys, including Alloy 617, are potential structural materials to serve as pressure boundary components, such as the intermediate heat exchanger (IHX) in an HTGR. Impurities in a helium coolant, such as H{sub 2}O and O{sub 2}, can interact with structural materials at working temperatures of >900 °C, leading to serious degradation on these materials. In addition, defects in IHX surface coatings would allow these species to reach and interact with the external surfaces of these components, leading to similar or even more serious degradation. In this study we investigated the oxidation behavior of Alloy 617 in high-temperature, gaseous environments with various levels of O{sub 2} and H{sub 2}O. A series of general corrosion tests were conducted at test temperatures of 650 °C, 750 °C, 850 °C and 950 °C under various coolant compositions of dry air, 1% O{sub 2}, 10% relative humidity (RH), and 50% RH. Preliminary results showed that the surface morphologies of the Alloy 617 samples exhibited distinct evidence of intergranular corrosion. Compact chromium oxide layers were observed on the sample surfaces. The oxidation mechanisms of this alloy in the designated environments are discussed.

  18. Phase Stability Diagrams for High Temperature Corrosion Processes

    Directory of Open Access Journals (Sweden)

    J. J. Ramos-Hernandez

    2013-01-01

    Full Text Available Corrosion phenomena of metals by fused salts depend on chemical composition of the melt and environmental conditions of the system. Detail knowledge of chemistry and thermodynamic of aggressive species formed during the corrosion process is essential for a better understanding of materials degradation exposed to high temperature. When there is a lack of kinetic data for the corrosion processes, an alternative to understand the thermodynamic behavior of chemical species is to utilize phase stability diagrams. Nowadays, there are several specialized software programs to calculate phase stability diagrams. These programs are based on thermodynamics of chemical reactions. Using a thermodynamic data base allows the calculation of different types of phase diagrams. However, sometimes it is difficult to have access to such data bases. In this work, an alternative way to calculate phase stability diagrams is presented. The work is exemplified in the Na-V-S-O and Al-Na-V-S-O systems. This system was chosen because vanadium salts is one of the more aggressive system for all engineering alloys, especially in those processes where fossil fuels are used.

  19. High temperature corrosion under conditions simulating biomass firing: depth-resolved phase identification

    DEFF Research Database (Denmark)

    Okoro, Sunday Chukwudi; Montgomery, Melanie; Jappe Frandsen, Flemming

    2014-01-01

    Both cross-sectional and plan view, ‘top-down’ characterization methods were employed , for a depth-resolved characterization of corrosion products resulting from high temperature corrosion under laboratory conditions simulating biomass firing. Samples of an austenitic stainless steel (TP 347H FG...... of the corrosion product. Results from this comprehensive characterization revealed more details on the morphology and composition of the corrosion product....

  20. Study of the high-temperature corrosion of heat-resisting alloys

    Energy Technology Data Exchange (ETDEWEB)

    Wada, K.

    1986-01-01

    An experimental study is reported of the corrosion resistance of the heat-resistant materials which play such an important role in the development of high-efficiency coal gasification combined-cycle power generation. Specifically, a study was made of the high-temperature and molten salt corrosion of nickel base alloys in coal combustion gas environments. The authors outline various types of high-temperature corrosion which occur: oxidation, sulfidation, decarburization and carburizing, nitridation, hot corrosion and halogenation. The mechanisms involved in molten salt corrosion are explained with reference to various models and currently available data. Finally, a study of electro-chemical measuring methods is reported. The authors conclude that future work on corrosion in coal gasification combined cycle power generation systems should concentrate on the following items: 1) elucidating the conditions under which molten salts form; 2) developing methods for predicting the quantity of molten salts which will form, and for assessing their contribution to corrosion; 3) evaluating the corrosion resistance of specific alloys to molten salts of given composition; 4) clarifying the effect of alloy surface temperature on corrosion resistance and local corrosion; and 5) developing techniques for predicting the amount of corrosion. 24 references, 28 figures, 7 tables.

  1. High-temperature metal corrosion tests for HI decomposer

    Energy Technology Data Exchange (ETDEWEB)

    Choi, Jin Young; Kim, Young Soo; Sah, In Jin; No, Hee Cheon [Korea Advanced Institute of Science and Technology, Daejeon (Korea, Republic of)

    2012-05-15

    The Sulfur-Iodine thermochemical Nuclear hydrogen production process is composed of three parts, Bunsen reaction, sulfuric acid decomposition reaction and hydriodic acid decomposition reaction. Among them, hydriodic acid decomposition reaction has low kinetics and equilibrium yield is poor, being an efficiency-determining step.1) Thus, many efforts are tried to raise the reaction rate and yield, such as extractive/reactive distillation or EED method. High temperature decomposition process,2) another candidate of HI decomposition method nowadays, has a simple process but due to highly corrosive environment, a material problem is one of crucial obstacles. In this paper, a number of structure material candidates are tested at high temperature for HI decomposition process

  2. Pre-oxidation and its effect on reducing high-temperature corrosion of superheater tubes during biomass firing

    DEFF Research Database (Denmark)

    Okoro, Sunday Chukwudi; Kvisgaard, M.; Montgomery, Melanie

    2017-01-01

    Superheater tubes in biomass-fired power plants experience high corrosion rates due to condensation of corrosive alkali chloride-rich deposits. To explore the possibility of reducing the corrosion attack by the formation of an initial protective oxide layer, the corrosion resistance of pre......-oxidised Nimonic 80A remained unaffected suggesting protection of the alloy from the corrosive environment....... with a synthetic deposit of KCl and exposed at 560°C for 1 week to a gas mixture typical of biomass firing. Results show that pre-oxidation could hinder the corrosion attack; however, the relative success was different for the two alloys. While corrosion attack was observed on the pre-oxidised Kanthal APM, the pre...

  3. High Temperature Corrosion under Laboratory Conditions Simulating Biomass-Firing: A Comprehensive Characterization of Corrosion Products

    DEFF Research Database (Denmark)

    Okoro, Sunday Chukwudi; Montgomery, Melanie; Jappe Frandsen, Flemming

    2014-01-01

    characterization of the corrosion products. The corrosion products consisted of three layers: i) the outermost layer consisting of a mixed layer of K2SO4 and FexOy on a partly molten layer of the initial deposit, ii) the middle layer consists of spinel (FeCr2O4) and Fe2O3, and iii) the innermost layer is a sponge......-like Ni3S2 containing layer. At the corrosion front, Cl-rich protrusions were observed. Results indicate that selective corrosion of Fe and Cr by Cl, active oxidation and sulphidation attack of Ni are possible corrosion mechanisms....

  4. High temperature corrosion issues in energy-related systems

    Directory of Open Access Journals (Sweden)

    Stringer John

    2004-01-01

    Full Text Available The large majority of electric power that is generated world-wide involves heat engines of one kind or another. The significant exceptions are hydroelectric generation; wind; and photovoltaics. The thermal sources for the heat engines include: fossil fuels, nuclear fission, biomass, geothermal sources, and solar radiation. There has been a progressive move to higher overall cycle efficiencies for at least one hundred years, and in the case of fossil fuels this has accelerated recently in part because of concerns about greenhouse gas emissions, notably CO2. For a heat engine, the overall efficiency is closely related to the difference between the highest temperature in the cycle and the lowest temperature. In most cases, this has resulted in an increase in the high temperature, and this in turn has led to increasing demands on the materials of construction used in the high temperature end of the systems. One of the issues is the chemical degradation because of reactions between the materials of construction and the environments to which they are exposed: this is high temperature corrosion. This paper will describe the issues for a range of current heat engines.

  5. Temperature dependence of alkali-antimonide photocathodes: Evaluation at cryogenic temperatures

    Science.gov (United States)

    Mamun, M. A.; Hernandez-Flores, M. R.; Morales, E.; Hernandez-Garcia, C.; Poelker, M.

    2017-10-01

    CsxKySb photocathodes were manufactured on a niobium substrate and evaluated over a range of temperatures from 300 to 77 K. Vacuum conditions were identified that minimize surface contamination due to gas adsorption when samples were cooled below room temperature. Measurements of the photocathode spectral response provided a means to evaluate the photocathode band gap dependence on the temperature and to predict the photocathode quantum efficiency at 4 K, a typical temperature at which superconducting radio frequency photoguns operate.

  6. Corrosion inhibition in drinking water. Effect of temperature. Part 2. Copper. Inhibicion de la corrosion en agua potable. Efecto de la temperature. Parte II Cobre

    Energy Technology Data Exchange (ETDEWEB)

    Royuela, J.J.; Otero, E. (CENIM.CSIC. (Spain))

    1994-01-01

    The corrosivity of several drinking waters, with and without addition of sodium silicate and sodium polyphosphate as inhibitor, in contact with copper, is studied in the range, is the range 20-65 degree centigree. The corrosion rate in the course of time was followed by means of the polarization resistance method. Linearity between potential and intensity of current is observed in the range- 30 to + 40 mV in relation with corrosion potential, E[sub 0]. Polarization curves were also drawn with the aim to obtain the Tafel slopes. E[sub 0] values are more active when inhibitor is present. With temperature increases corrosion rate. Inhibitor addition to the drinking water tested means a reduction of copper corrosion of about 50%. (Author) 31 refs.

  7. Deposition and High-Temperature Corrosion in Biomass-Fired Boilers

    DEFF Research Database (Denmark)

    Michelsen, Hanne Philbert

    This thesis describes the fate of potassium, chlorine, and sulfur in regard to deposition and corrosion problems in straw-fired boilers. Full-scale deposition studies at Rudkøbing CHP, Kyndby Power Station and Masnedø CHP revealed that straw may form massive deposits in the convective pass...... has only been detected in insignificant amounts in mature deposits in straw-fired boilers formed over months of operation.The corrosion of superheater tubes is closely connected to the material which are deposited on the surface and deposits containing potassium chloride can cause severe high......-temperature corrosion at elevated metal temperatures. Lab-scale corrosion experiments, where metal test elements were covered with synthetic potassium salts and real deposits and exposed to a simulated flue gas containing HCl(g) and SO2(g), provided information about the corrosion rate and corrosion mechanisms...

  8. Standard guide for corrosion tests in high temperature or high pressure environment, or both

    CERN Document Server

    American Society for Testing and Materials. Philadelphia

    2010-01-01

    1.1 This guide covers procedures, specimens, and equipment for conducting laboratory corrosion tests on metallic materials under conditions of high pressure (HP) or the combination of high temperature and high pressure (HTHP). See for definitions of high pressure and temperature. 1.2 Tests conducted under HP or HTHP by their nature have special requirements. This guide establishes the basic considerations that are necessary when these conditions must be incorporated into laboratory corrosion tests. 1.3 The procedures and methods in this guide are applicable for conducting mass loss corrosion, localized corrosion, and electrochemical tests as well as for use in environmentally induced cracking tests that need to be conducted under HP or HTHP conditions. 1.4 The primary purpose for this guide is to promote consistency of corrosion test results. Furthermore, this guide will aid in the comparison of corrosion data between laboratories or testing organizations that utilize different equipment. 1.5 The values s...

  9. Laboratory Investigation of High Temperature Corrosion in Straw fired Power Plants

    DEFF Research Database (Denmark)

    Montgomery, Melanie

    1998-01-01

    Corrosion in straw-fired power plants has been studied in the laboratory for Sandvik 8LR30 and Sanicro 28. The influence of HCl and SO2 was investigated at 600C metal temperature for upto 300 hours.In addition the corrosion behaviour of the same materials was examined in ash taken from a straw......-fired boiler. The corrosive potential of the individual components were thus evaluated...

  10. The effects of cold rolling temperature on corrosion resistance of pure iron

    Science.gov (United States)

    Jinlong, Lv; Hongyun, Luo

    2014-10-01

    The effects of cold rolling temperature on grain size and grain orientation of pure iron were investigated. Comparing with sample rolled at room temperature, the grain refinement was facilitated in sample obtained by cryogenic cold rolling at liquid-nitrogen temperature. However, the grain orientation changed little for two samples. It was shown that cathodic hydrogen evolution reaction could govern the corrosion reaction for pure iron in sulfuric acid solution. The grain refinement obtained by rolling improved the corrosion resistance of iron in sulfuric acid solution, borate buffer solution and borate buffer solution with chloride ion. However, comparing with iron rolled at room temperature, the corrosion resistance of iron obtained by cryogenic temperature rolling was lower. Comparing with iron rolled at room temperature, higher dislocation density in iron rolled at cryogenic temperature reduced its corrosion resistance.

  11. High temperature corrosion investigation in an oxyfuel combustion test rig

    DEFF Research Database (Denmark)

    Montgomery, Melanie; Bjurman, M.; Hjörnhede, A

    2014-01-01

    Oxyfuel firing and subsequent capture of CO2 is a way to reduce CO2 emissions from coal‐fired boilers. Literature is summarized highlighting results which may contribute to understanding of the corrosion processes in an oxyfuel boiler.Tests were conducted in a 500 kWth oxyfuel test facility...... constructed by Brandenburg Technical University to gain understanding into oxyfuel firing. Two air‐cooled corrosion probes were exposed in this oxyfuel combustion chamber where the fuel was lignite. Gas composition was measured at the location of testing. Various alloys from a 2½ Cr steel, austenitic steels...... (perhaps carburized) zone was used as a measure of corrosion rates. The lowest alloyed steel had the highest corrosion rate, and the other austenitic and nickel alloys had much lower corrosion rates. Precipitates in the alloy adjacent the corrosion front were revealed for both Sanicro 28 and C‐276. However...

  12. Influence of incubation temperature on biofilm formation and corrosion of carbon steel by Serratia marcescens

    Science.gov (United States)

    Harimawan, Ardiyan; Devianto, Hary; Kurniawan, Ignatius Chandra; Utomo, Josephine Christine

    2017-01-01

    Microbial induced corrosion (MIC) or biocorrosion is one type of corrosion, directly or indirectly influenced by microbial activities, by forming biofilm and adhering on the metal surface. When forming biofilm, the microorganisms can produce extracellular products which influence the cathodic and anodic reactions on metal surfaces. This will result in electrochemical changes in the interface between the biofilm and the metal surface, leading to corrosion and deterioration of the metal. MIC might be caused by various types of microorganism which leads to different corrosion mechanism and reaction kinetics. Furthermore, this process will also be influenced by various environmental conditions, such as pH and temperature. This research is aimed to determine the effect of incubation temperature on corrosion of carbon steel caused by Serratia marcescens in a mixture solution of synthetic seawater with Luria Bertani medium with a ratio of 4:1. The incubation was performed for 19 days with incubation temperature of 30, 37, and 50°C. The analyses of biofilm were conducted by total plate count (TPC), scanning electron microscopy (SEM) and Fourier transform infrared spectroscopy (FTIR). Biofilm was found to be evenly growth on the surface and increasing with increasing incubation temperature. It consists of functional group of alcohol, alkane, amine, nitro, sulfate, carboxylic acid, and polysulfide. The analyses of the corrosion were conducted by gravimetric and X-ray diffraction (XRD). Higher incubation temperature was found to increase the corrosion rate. However, the corrosion products were not detected by XRD analysis.

  13. Corrosion of metallic materials by uranium hexafluoride at high temperatures (1963); Corrosion de materiaux metalliques par l'hexafluorure d'uranium a haute temperature (1963)

    Energy Technology Data Exchange (ETDEWEB)

    Langlois, G. [Commissariat a l' Energie Atomique, Saclay (France). Centre d' Etudes Nucleaires

    1963-07-01

    The corrosion of the following metals or alloys by UF{sub 6}: nickel, monel, Inconel, gold, platinum, stainless steel, is studied in the temperature range from 300 to 1000 deg. C. The test method, designed to avoid heating the apparatus containing the corrosive fluid to a high temperature, consists in using threadlike samples heated by the Joule effect, the rest of the apparatus being maintained close to room temperature. This technique makes it possible also to determine continuously the penetration of the corrosion by measuring the electrical resistance of the sample with a double Thomson bridge. A series of rapid comparison tests shows that stainless steel, precious metals and Inconel are attacked far too rapidly to be used above 500 deg. C; only monel and especially nickel appear capable of resisting at high temperatures. The detailed examination of the behaviour of nickel shows that the metallic fluoride is volatilized and that this influences the corrosion rate. It shows also the existence of a temperature zone situated between 550 and 700 deg. C in which occurs A strong intergranular corrosion the cause of which appears to be the presence of impurities in the metal. (author) [French] La corrosion par l'UF{sub 6} des metaux ou alliages suivants: lickel, monel, inconel, or, platine, acier inoxydable, est etudiee dans le un domaine de temperature compris entre 300 et 1000 deg. C. La methode d'essai, destinee a eviter le chauffage de l'enceinte contenant le fluide corrosif a temperature elevee, consiste a utiliser des eprouvettes filiformes, echauffees par effet Joule, le reste de l'appareillage etant maintenu a une temperature proche de l'ambiance. Cette technique permet en outre de determiner en continu la penetration de la corrosion, par mesure de la resistance electrique de l'eprouvette, au moyen d'un pont double de Thomson. Une serie d'essais comparatifs, assez sommaires, montre que l'acier inoxydable, les metaux

  14. Efficient conversion of sugarcane stalks into ethanol employing low temperature alkali pretreatment method.

    Science.gov (United States)

    Wu, Long; Li, Yuan; Arakane, Mitsuhiro; Ike, Masakazu; Wada, Masahisa; Terajima, Yoshifumi; Ishikawa, Shoko; Tokuyasu, Ken

    2011-12-01

    An alternative route for bio-ethanol production from sugarcane stalks (juice and bagasse) featuring a previously reported low temperature alkali pretreatment method was evaluated. Test-tube scale pretreatment-saccharification experiments were carried out to determine optimal LTA pretreatment conditions for sugarcane bagasse with regard to the efficiency of enzymatic hydrolysis of the cellulose. Free fermentable sugars and bagasse recovered from 2 kg of sugarcane stalks were jointly converted into ethanol via separate enzymatic hydrolysis and fermentation (SHF). Results showed that 98% of the cellulose present in the optimally pretreated bagasse was hydrolyzed into glucose after 72-h enzymatic saccharification using commercially available cellulase and β-glucosidase preparations at relatively low enzyme loading. The fermentable sugars in the mixture of the sugar juice and the bagasse hydrolysate were readily converted into 193.5 mL of ethanol by Saccharomyces cerevisiae within 12h, achieving 88% of the theoretical yield from the sugars and cellulose. Copyright © 2011 Elsevier Ltd. All rights reserved.

  15. Low-temperature fabrication of alkali metal-organic charge transfer complexes on cotton textile for optoelectronics and gas sensing.

    Science.gov (United States)

    Ramanathan, Rajesh; Walia, Sumeet; Kandjani, Ahmad Esmaielzadeh; Balendran, Sivacarendran; Mohammadtaheri, Mahsa; Bhargava, Suresh Kumar; Kalantar-zadeh, Kourosh; Bansal, Vipul

    2015-02-03

    A generalized low-temperature approach for fabricating high aspect ratio nanorod arrays of alkali metal-TCNQ (7,7,8,8-tetracyanoquinodimethane) charge transfer complexes at 140 °C is demonstrated. This facile approach overcomes the current limitation associated with fabrication of alkali metal-TCNQ complexes that are based on physical vapor deposition processes and typically require an excess of 800 °C. The compatibility of soft substrates with the proposed low-temperature route allows direct fabrication of NaTCNQ and LiTCNQ nanoarrays on individual cotton threads interwoven within the 3D matrix of textiles. The applicability of these textile-supported TCNQ-based organic charge transfer complexes toward optoelectronics and gas sensing applications is established.

  16. Temperature factors effect on occurrence of stress corrosion cracking of main gas pipeline

    Science.gov (United States)

    Nazarova, M. N.; Akhmetov, R. R.; Krainov, S. A.

    2017-10-01

    The purpose of the article is to analyze and compare the data in order to contribute to the formation of an objective opinion on the issue of the growth of stress corrosion defects of the main gas pipeline. According to available data, a histogram of the dependence of defects due to stress corrosion on the distance from the compressor station was constructed, and graphs of the dependence of the accident density due to stress corrosion in the winter and summer were also plotted. Data on activation energy were collected and analyzed in which occurrence of stress corrosion is most likely constructed, a plot of activation energy versus temperature is plotted, and the process of occurrence of stress corrosion by the example of two different grades of steels under the action of different temperatures was analyzed.

  17. Influence of yttria surface modification on high temperature corrosion of porous Ni22Cr alloy

    DEFF Research Database (Denmark)

    Karczewski, Jakub; Dunst, Katarzyna; Jasinski, Piotr

    2017-01-01

    Protective coatings for porous alloys for high temperature use are relatively new materials. Their main drawback is high temperature corrosion. In this work protective coatings based the on Y-precursor infiltrated into the sintered Ni22Cr alloys are studied at 700°C. Effects of the amount...... of the protective phase on the resulting corrosion properties are evaluated in air and humidified hydrogen. Weight gain of the samples, their open porosities and microstructures are analyzed and compared. Results show, that by the addition of even a minor amount of the Y-precursor corrosion rates can be decreased...

  18. Corrosion-resistant coating for GTE compressor parts made of steels with low tempering temperatures

    Science.gov (United States)

    Muboyadzhyan, S. A.; Egorova, L. P.; Gorlov, D. S.; Bulavintseva, E. E.

    2017-01-01

    The corrosion resistance of an Ni-Co-Cr-Al-Si-Y + SPh (SPh is silicophosphate impregnation) alloy coating on 30Kh13, 38Kh2MYuA, VKS5, and VKS7 structural steels with low tempering temperatures has been studied. The steel-coating compositions have been tested to determine the accelerated cyclic corrosion resistance, the corrosion resistance under tropic climate chamber conditions and in salt fog, the stress corrosion resistance, and the corrosion resistance in an industrial atmosphere. The heat stability of coated samples is studied, metallographic studies of the samples before and after the tests are performed, and the influence of the coating on the strength characteristics of the structural steels is studied.

  19. Experimental investigation on the short-term impact of temperature and moisture on reinforcement corrosion

    DEFF Research Database (Denmark)

    Michel, A.; Nygaard, P.V.; Geiker, M.R.

    2013-01-01

    In this study, reinforced concrete specimens with and without mixed-in chlorides were conditioned at different relative humidities and subsequently subjected to varying temperatures. Results of the study confirmed that neither temperature nor moisture content have a major impact on the corrosion...... state and rate of passively corroding reinforcement. For actively corroding reinforcement, a temperature and moisture dependent corrosion rate was observed. The temperature dependency could be described by the Arrhenius equation with moisture dependent activation energies of approximately 10kJ/mol at 75...

  20. Peculiar high temperature corrosion of martensite alloy under impact of Estonian oil shale fly ash

    Energy Technology Data Exchange (ETDEWEB)

    Tallermo, H.; Klevtsov, I. [Thermal Engineering Department of Tallinn Technical University, Tallinn (Estonia)

    1998-12-31

    The superheaters` surfaces of oil shale steam boiler made of pearlitic and austenitic alloys, are subject to intensive corrosion, mainly due to presence of chlorine in external deposits. The applicability of martensitic alloys X1OCrMoVNb91 and X20CrMoV121 for superheaters is examined here and empirical equations allowing to predict alloys` corrosion resistance in the range of operational temperatures are established. Alloy X1OCrMoVNb91 is found been most perspective for superheaters of boilers firing fossil fuel that contain alkaline metals and chlorine. The abnormal dependence of corrosion resistance of martensitic alloys on temperature is revealed, namely, corrosion at 580 deg C in presence of oil shale fly ash is more intensive than at 620 deg C. (orig.) 2 refs.

  1. A Corrosion Investigation of Solder Candidates for High-Temperature Applications

    DEFF Research Database (Denmark)

    Chidambaram, Vivek; Hald, John; Ambat, Rajan

    2009-01-01

    , corrosion investigation was carried out on potential ternary lead-free candidate alloys based on these binary alloys for high temperature applications. These promising ternary candidate alloys were determined by the CALPHAD approach based on the solidification criterion and the nature of the phases...... predicted in the bulk solder. This work reveals that the Au-Sn based candidate alloys close to the eutectic composition (20 wt. % Sn) are more corrosion resistant than the Au-Ge based ones....

  2. High temperature, low expansion, corrosion resistant ceramic and gas turbine

    Science.gov (United States)

    Rauch, Sr., Harry W.

    1981-01-01

    The present invention relates to ZrO.sub.2 -MgO-Al.sub.2 O.sub.3 -SiO.sub.2 ceramic materials having improved thermal stability and corrosion resistant properties. The utilization of these ceramic materials as heat exchangers for gas turbine engines is also disclosed.

  3. Corrosion rate of copper in aqueous lithium bromide concentrated solutions at room temperature by immersion tests

    Energy Technology Data Exchange (ETDEWEB)

    Munoz-Portero, M.J.; Garcia-Anton, J.; Guinon-Segura, J.L.; Perez-Herranz, V. [Departamento de Ingenieria Quimica y Nuclear, E.T.S.I. Industriales, Universidad Politecnica de Valencia, P.O. Box 22012, E-46071 Valencia (Spain)

    2004-07-01

    Concentrated solutions of lithium bromide (LiBr) are widely used in absorption refrigeration and heating systems. However, LiBr solutions can cause serious corrosion problems in structural materials (copper, steels, and other metals) in an absorption plant. The aim of the present work was the study of the corrosion rate of copper in 400 and 700 g/L (4.61 and 8.06 M) LiBr solutions pre-nitrogenous or pre-oxygenated at room temperature by immersion tests. The corroded copper concentration was determined with two techniques: weight-loss method and polarographic method. The corrosion curves of copper in LiBr solutions at room temperature as a function of the exposure time showed a similar tendency, and were fitted to a power function such as: C = kt{sup b}, where C was the corroded copper quantity per unit area (mg/cm{sup 2}), t was the exposure time (h), k was the corrosion coefficient, and b was the time exponent. From the corrosion coefficient values (k) it was deduced that the corrosion rate of copper in LiBr solutions at room temperature followed the order: 400 g/L (bubble of O{sub 2}) > 400 g/L (bubble of N{sub 2}) > 700 g/L (bubble of O{sub 2}) > 700 g/L (bubble of N{sub 2}). (authors)

  4. Effect of temperature on the application of Myrmecodia Pendans extract for environmentally friendly corrosion inhibitor

    Science.gov (United States)

    Pradityana, Atria; Sulistijono, Winarto, Widiyono, Eddy; Luwar, Budi; Mursid, Mahirul

    2017-05-01

    One of the efforts to control the corrosion rate used is to add inhibitors. Corrosion is a a decrease in the quality of a material (metal) caused by a chemical reaction between the metal and its environment. The purpose of this study is to analyze the effect of temperature on the corrosive medium in the presence of plant, Myrmecodia Pendans extracts as an organic inhibitor. This study used a type of carbon steel APT 5L Grade B with temperature 30°C, 40°C, 50°C. Corrosive medium used was 1M HCl with varying concentrations of plant extracts Myrmecodia Pendans 100 to 500 mg I L. Maceration method is a method used for extracting plants, Myrmecodia Pendans. The effectiveness of the use of organic inhibitors Myrmecodia Pendans in acid known by some measurements. There are ETS and FTTR. From the results of of measurements carried out, the Myrmecodia Pendans extract able to reduce corrosion rate. The resulting best inhibition efficiency of 82,88% at 30°C temperature conditions and extract the addition of 500 mg I L. Protection system that occurs is an Myrmecodia Pendans extract form a passive film on the surface of the material so as to reduce the corrosive attack.

  5. The effect of tempering temperature on pitting corrosion resistance of 420 stainless steels

    Energy Technology Data Exchange (ETDEWEB)

    Anwar, Moch Syaiful, E-mail: moch026@lipi.go.id; Prifiharni, Siska, E-mail: sisk002@lipi.go.id; Mabruri, Efendi, E-mail: effe004@lipi.go.id [Research Center for Metallurgy and Materials – Indonesian Institute of Sciences (LIPI) Kawasan PUSPIPTEK Building 470 – South of Tangerang – Banten – 15314 (Indonesia)

    2016-04-19

    The AISI Type 420 stainless steels are commonly used to steam generators, mixer blades, etc. These stainless steels are most prone to pitting in dissolved Cl{sup −} containing environments. In this paper, the effect of tempering temperature on pitting corrosion resistance of AISI Type 420 stainless steels was studied. The AISI Type 420 stainless steels specimens were heat treated at the temperature of 1050°C for 1 hour to reach austenite stabilization and then quench in the oil. After that, the specimens were tempered at the temperature of 150, 250, 350 and 450°C for 30 minutes and then air cooled to the room temperature. The electrochemical potentiodynamic polarization test was conducted at 3.5% sodium chloride solution to evaluate corrosion rate and pitting corrosion behaviour. The Scanning Electron Microscope (SEM), Energy Dispersive X-Ray Spectroscopy (EDS) were used to evaluate the pitting corrosion product. The result have shown that highest pitting potential was found in the sample tempered at 250°C and corrosion pits were found to initiate preferentially around chromium carbides.

  6. The effect of tempering temperature on pitting corrosion resistance of 420 stainless steels

    Science.gov (United States)

    Anwar, Moch. Syaiful; Prifiharni, Siska; Mabruri, Efendi

    2016-04-01

    The AISI Type 420 stainless steels are commonly used to steam generators, mixer blades, etc. These stainless steels are most prone to pitting in dissolved Cl- containing environments. In this paper, the effect of tempering temperature on pitting corrosion resistance of AISI Type 420 stainless steels was studied. The AISI Type 420 stainless steels specimens were heat treated at the temperature of 1050°C for 1 hour to reach austenite stabilization and then quench in the oil. After that, the specimens were tempered at the temperature of 150, 250, 350 and 450°C for 30 minutes and then air cooled to the room temperature. The electrochemical potentiodynamic polarization test was conducted at 3.5% sodium chloride solution to evaluate corrosion rate and pitting corrosion behaviour. The Scanning Electron Microscope (SEM), Energy Dispersive X-Ray Spectroscopy (EDS) were used to evaluate the pitting corrosion product. The result have shown that highest pitting potential was found in the sample tempered at 250°C and corrosion pits were found to initiate preferentially around chromium carbides.

  7. High temperature corrosion of superheater materials for power production through biomass

    Energy Technology Data Exchange (ETDEWEB)

    Gotthjaelp, K.; Broendsted, P. [Forskningscenter Risoe (Denmark); Jansen, P. [FORCE Institute (Denmark); Montgomery, M.; Nielsen, K.; Maahn, E. [Technical Univ. of Denmark, Corrosion and Surface Techn. Inst. of Manufacturing Engineering (Denmark)

    1996-08-01

    The aim of the present study has been to establish a fundamental knowledge of the corrosion mechanisms acting on materials for use in biomass fired power plants. The knowledge is created based on laboratory exposures of selected materials in well-defined corrosive gas environments. The experiments using this facility includes corrosion studies of two types of high temperature resistant steels, Sanvik 8LR30 (18Cr 10Ni Ti) and Sanicro 28 (27Cr 31Ni 4Mo), investigated at 600 deg. C in time intervals up to 300 hours. The influence of HCl (200 ppm) and of SO{sub 2} (300 ppm) on the corrosion progress has been investigated. In addition the corrosion behaviour of the same materials was investigated after having been exposed under a cover of ash in air in a furnace at temperatures of 525 deg. C, 600 deg. C, and 700 deg. C. The ashes utilised are from a straw fired power plant and a synthetic ash composed of potassium chloride (KCl) and potassium sulphate (K{sub 2}SO{sub 4}). Different analysis techniques to characterise the composition of the ash coatings have been investigated in order to judge the reliability and accuracy of the SEM-EDX method. The results are considered as an important step towards a better understanding of the high temperature corrosion under the conditions found in biomass fired power plants. One of the problems to solve in a suggested subsequent project is to combine the effect of the aggressive gases (SO{sub 2} and HCl) and the active ash coatings on high temperature corrosion of materials. (EG) 20 refs.

  8. The stress corrosion resistance and the cryogenic temperature mechanical properties of annealed Nitronic 60 bar material

    Science.gov (United States)

    Montano, J. W. L.

    1977-01-01

    Ambient and cryogenic temperature mechanical properties and the ambient temperature stress corrosion properties of annealed, straightened, and centerless ground Nitronic 60 stainless steel alloy bar material are presented. The mechanical properties of longitudinal specimens were evaluated at test temperatures from ambient to liquid hydrogen. The tensile test data indicated increasing strength with decreasing temperature to -196 C. Below liquid nitrogen temperature the smooth tensile and notched tensile strengths decreased slightly while the elongation and reduction of area decreased drastically. The Charpy V-notched impact energy decreased steadily with decreasing test temperature. Stress corrosion tests were performed on longitudinal tensile specimens and transverse C-ring specimens exposed to: alternate immersion in a 3.5% NaCl bath; humidity cabinet; and a 5% salt spray atmosphere. The longitudinal tensile specimens experienced no corrosive attack. Approximately 3/4 of the transverse C-rings exposed to alternate immersion and to salt spray experienced a pitting attack on the top and bottom ends. Additional stress corrosion tests were performed on transverse tensile specimens. No failures occurred in the 90% stressed specimens exposed for 90 days in the alternate immersion and salt spray environments

  9. Low-temperature oxidation of alkali overlayers: Ionic species and reaction kinetics

    Science.gov (United States)

    Krix, David; Nienhaus, Hermann

    2013-04-01

    Clean and oxidized alkali metal films have been studied using X-ray photoelectron spectroscopy (XPS). Thin films, typically 10 nm thick, of lithium, sodium, potassium, rubidium and cesium have been deposited on silicon substrates and oxidized at 120 K. Plasmon losses were found to dress the primary photo emission structures of the metals’ core lines which confirms the metallic, bulk like nature of the films. The emission from the O 1s core levels was used to determine the chemical composition and the reaction kinetics during the exposure to molecular oxygen at low pressures. Molecular oxide ions O2- and O22- as well as atomic oxygen ions O2- were detected in varying amounts depending on the alkali metal used. Diffusive transport of material in the film is shown to greatly determine the composition of the oxides. Especially, the growth of potassium superoxide is explained by the diffusion of potassium atoms to the surface and growth at the surface in a Deal-Grove like model.

  10. Low-temperature oxidation of alkali overlayers: Ionic species and reaction kinetics

    Energy Technology Data Exchange (ETDEWEB)

    Krix, David [Faculty of Physics, University of Duisburg-Essen and Center for Nanointegration Duisburg-Essen (CENIDE), Lotharstr. 1, 47057 Duisburg (Germany); Nienhaus, Hermann, E-mail: hermann.nienhaus@uni-due.de [Faculty of Physics, University of Duisburg-Essen and Center for Nanointegration Duisburg-Essen (CENIDE), Lotharstr. 1, 47057 Duisburg (Germany)

    2013-04-01

    Clean and oxidized alkali metal films have been studied using X-ray photoelectron spectroscopy (XPS). Thin films, typically 10 nm thick, of lithium, sodium, potassium, rubidium and cesium have been deposited on silicon substrates and oxidized at 120 K. Plasmon losses were found to dress the primary photo emission structures of the metals’ core lines which confirms the metallic, bulk like nature of the films. The emission from the O 1s core levels was used to determine the chemical composition and the reaction kinetics during the exposure to molecular oxygen at low pressures. Molecular oxide ions O{sub 2}{sup −} and O{sub 2}{sup 2−} as well as atomic oxygen ions O{sup 2−} were detected in varying amounts depending on the alkali metal used. Diffusive transport of material in the film is shown to greatly determine the composition of the oxides. Especially, the growth of potassium superoxide is explained by the diffusion of potassium atoms to the surface and growth at the surface in a Deal–Grove like model.

  11. Corrosion inhibition in drinking water: Effect of temperature. Part I. Galvanized steel. Inhibicion de la corrosion en agua potable. Efecto de la temperatura. I parte. Acero galvanizado

    Energy Technology Data Exchange (ETDEWEB)

    Royuela, J.J.

    1994-01-01

    The corrosivity of several drinking waters, with and without addition of sodium silicate and sodium polyphosphate as inhibitor, in contact with galvanized steel, is studied in the range 20-65 degree centigree. The corrosion rate in the course of time was followed by means of the polarization resistance method. Linearity between potential and intensity of current is observed in the range-20 to + 30 mV from corrosion potential E[sub 0]. Polarization curves were also drawn with the aim to obtain the Tafel slopes. E[sub 0] values are more active when inhibitor is present. With temperature increases corrosion rate. Inhibitor addition to the waters tested means a reduction of galvanized steel corrosion of about 40%. (Author) 30 refs.

  12. Coal-fired power plants and the causes of high temperature corrosion

    Energy Technology Data Exchange (ETDEWEB)

    Oakey, J.E.; Simms, N.J. [British Coal Corporation, Coal Technology Development Div., Cheltenham, Glos (United Kingdom); Tomkings, A.B. [ERA Technology Ltd., Leatherhead, Surrey (United Kingdom)

    1996-12-01

    The heat exchangers in all types of coal-fired power plant operate in aggressive, high temperature environments where high temperature corrosion can severely limit their service lives. The extent of this corrosion is governed by the combined effects of the operating conditions of the heat exchanger and the presence of corrosive species released from the coal during operation. This paper reviews the coal-related factors, such as ash deposition, which influence the operating environments of heat exchangers in three types of coal-fired power plant - conventional pulverized coal boilers, fluidized bed boilers and coal gasification systems. The effects on the performance of the materials used for these heat exchangers are then compared. (au) 35 refs.

  13. Laboratory Study of High Temperature Corrosion in Straw-fired Power Plants

    DEFF Research Database (Denmark)

    Montgomery, Melanie; Maahn, Ernst emanuel

    1997-01-01

    The components contributing to corrosion, HCl(g)SO2(g), KCl and K2SO4 were studied in the laboratory for Sandvik 8LR30 and Sanicro 28. The influence of HCl and SO2 was investigated at 600C material temperature and 600/800C flue gas temperature at time intervals up to 300 hours. The influence of ash...... deposits in air was examined at 525C-700C. Finally exposures were undertaken combining the aforementioned aggressive gas environment with the ash deposits. Thus the corrosion potential of individual components were evaluated and also whether they had a synergistic, antagonistic or additive effect on one...... another to influence the overall corrosion rate....

  14. Optimization of Oxidation Temperature for Commercially Pure Titanium to Achieve Improved Corrosion Resistance

    Science.gov (United States)

    Bansal, Rajesh; Singh, J. K.; Singh, Vakil; Singh, D. D. N.; Das, Parimal

    2017-03-01

    Thermal oxidation of commercially pure titanium (cp-Ti) was carried out at different temperatures, ranging from 200 to 900 °C to achieve optimum corrosion resistance of the thermally treated surface in simulated body fluid. Scanning electron microscopy, x-ray diffraction, Raman spectroscopy and electrochemical impedance spectroscopy techniques were used to characterize the oxides and assess their protective properties exposed in the test electrolyte. Maximum resistance toward corrosion was observed for samples oxidized at 500 °C. This was attributed to the formation of a composite layer of oxides at this temperature comprising Ti2O3 (titanium sesquioxide), anatase and rutile phases of TiO2 on the surface of cp-Ti. Formation of an intact and pore-free oxide-substrate interface also improved its corrosion resistance.

  15. Corrosion behavior induced by LiCl-KCl in type 304 and 316 stainless steel and copper at low temperature

    Energy Technology Data Exchange (ETDEWEB)

    Sim, Jee Hyung; Kim, Yong Soo; Cho, Il Je [Dept. of Nuclear Engineering, Hanyang University, Seoul (Korea, Republic of)

    2017-06-15

    The corrosion behavior of stainless steel (304 and 316 type) and copper induced by LiCl-KCl at low temperatures in the presence of sufficient oxygen and moisture was investigated through a series of experiments (at 30°C, 40°C, 60°C, and 80°C for 24 hours, 48 hours, 72 hours, and 96 hours). The specimens not coated on one side with an aqueous solution saturated with LiCl-KCl experienced no corrosion at any temperature, not even when the test duration exceeded 96 hours. Stainless steel exposed to LiCl-KCl experienced almost no corrosion below 40°C, but pitting corrosion was observed at temperatures above 60°C. As the duration of the experiment was increased, the rate of corrosion accelerated in proportion to the temperature. The 316 type stainless steel exhibited better corrosion resistance than did the 304 type. In the case of copper, the rate of corrosion accelerated in proportion to the duration and temperature but, unlike the case of stainless steel, the corrosion was more general. As a result, the extent of copper corrosion was about three times that of stainless steel.

  16. Corrosion behavior induced by LiCl-KCl in type 304 and 316 stainless steel and copper at low temperature

    Directory of Open Access Journals (Sweden)

    Jee-Hyung Sim

    2017-06-01

    Full Text Available The corrosion behavior of stainless steel (304 and 316 type and copper induced by LiCl-KCl at low temperatures in the presence of sufficient oxygen and moisture was investigated through a series of experiments (at 30°C, 40°C, 60°C, and 80°C for 24 hours, 48 hours, 72 hours, and 96 hours. The specimens not coated on one side with an aqueous solution saturated with LiCl-KCl experienced no corrosion at any temperature, not even when the test duration exceeded 96 hours. Stainless steel exposed to LiCl-KCl experienced almost no corrosion below 40°C, but pitting corrosion was observed at temperatures above 60°C. As the duration of the experiment was increased, the rate of corrosion accelerated in proportion to the temperature. The 316 type stainless steel exhibited better corrosion resistance than did the 304 type. In the case of copper, the rate of corrosion accelerated in proportion to the duration and temperature but, unlike the case of stainless steel, the corrosion was more general. As a result, the extent of copper corrosion was about three times that of stainless steel.

  17. ZM-21 magnesium alloy corrosion properties and cryogenic to elevated temperature mechanical properties

    Science.gov (United States)

    Montana, J. W.; Nelson, E. E.

    1972-01-01

    The mechanical properties of bare ZM-21 magnesium alloy flat tensile specimens were determined for test temperatures of +400 F, +300 F, +200 F, +80 F, 0 F, -100 F, -200 F, and -320 F. The ultimate tensile and yield strengths of the material increased with decreasing temperature with a corresponding reduction in elongation values. Stress corrosion tests performed under: (1) MSFC atmospheric conditions; (2) 95% relative humidity; and (3) submerged in 100 ppm chloride solution for 8 weeks indicated that the alloy is not susceptible to stress corrosion. The corrosion tests indicated that the material is susceptible to attack by crevice corrosion in high humidity and chemical type attack by chloride solution. Atmospheric conditions at MSFC did not produce any adverse effects on the material, probably due to the rapid formation of a protective oxide coating. In both the mechanical properties and the stress corrosion evaluations the test specimens which were cut transverse to the rolling direction had superior properties when compared to the longitudinal properties.

  18. Ash deposition and high temperature corrosion at combustion of aggressive fuels

    Energy Technology Data Exchange (ETDEWEB)

    Hede Larsen, O. [I/S Fynsvaerket, Faelleskemikerne, Odense (Denmark); Henriksen, N. [Elsamprojekt A/S, Faelleskemikerne, Fredericia (Denmark)

    1996-12-01

    In order to reduce CO{sub 2} emission, ELSAM is investigating the possibilities of using biomass - mainly straw - for combustion in high efficiency power plants. As straw has very high contents of chlorine and potassium, a fuel with high corrosion and ash deposition propensities has been introduced. ELSAM has investigated 3 ultra supercritical boiler concepts for combustion of straw alone or together with coal: (1) PF boilers with a relatively low share of straw, (2) CFB boilers with low to high share of straw and (3) vibrating grate boilers with 100% straw. These investigations has mainly been full-scale tests with straw fed into existing boilers. Corrosion tests have been performed in these boilers using temperature regulated probes and in-plant test tubes in existing superheaters. The corrosion has been determined by detailed measurements of wall thickness reduction and light optical microscopic measurements of the material degradation due to high temperature corrosion. Corrosion mechanisms have been evaluated using SEM/EDX together with thermodynamical considerations based on measurements of the chemical environment in the flue gas. Ash deposition is problematic in CFB boilers and in straw fired boilers, especially in years with high potassium and chlorine content of the straw. This ash deposition also is related to condensation of KCl and can probably only be handled by improved cleaning devices. (EG)

  19. Corrosion of high temperature alloys in solar salt at 400, 500, and 680ÀC.

    Energy Technology Data Exchange (ETDEWEB)

    Kruizenga, Alan Michael; Gill, David Dennis; LaFord, Marianne Elizabeth

    2013-09-01

    Corrosion tests at 400, 500, and 680ÀC were performed using four high temperature alloys; 347SS, 321SS In625, and HA230. Molten salt chemistry was monitored over time through analysis of nitrite, carbonate, and dissolved metals. Metallography was performed on alloys at 500 and 680ÀC, due to the relatively thin oxide scale observed at 400ÀC. At 500ÀC, corrosion of iron based alloys took the form of chromium depletion and iron oxides, while nickel based alloys also had chromium depletion and formation of NiO. Chromium was detected in relatively low concentrations at this temperature. At 680ÀC, significant surface corrosion occurred with metal losses greater than 450microns/year after 1025hours of exposure. Iron based alloys formed complex iron, sodium, and chromium oxides. Some data suggests grain boundary chromium depletion of 321SS. Nickel alloys formed NiO and metallic nickel corrosion morphologies, with HA230 displaying significant internal oxidation in the form of chromia. Nickel alloys both exhibited worse corrosion than iron based alloys likely due to preferential dissolution of chromium, molybdenum, and tungsten.

  20. High temperature corrosion performance of FeAl intermetallic alloys in molten salts

    Energy Technology Data Exchange (ETDEWEB)

    Amaya, M.; Espinosa-Medina, M.A.; Porcayo-Calderon, J.; Martinez, L.; Gonzalez-Rodriguez, J.G

    2003-05-25

    The corrosion performance of FeAl base intermetallic alloys fabricated by spray-atomization and deposition during their immersion in molten sodium metavanadate (NaVO{sub 3}), 80% (wt.%) sodium pentoxide (V{sub 2}O{sub 5}) +20% sodium sulfate (Na{sub 2}SO{sub 4}) and pure Na{sub 2}SO{sub 4} in the temperature range of 600-1000 deg. C during 200 h was investigated. The experiments were realized by the weight loss method in the intermetallic alloys of composition FeAl40(at.%), FeAl40+0.1B and FeAl40+0.1B+10Al{sub 2}O{sub 3}. In all cases, the FeAl40+0.1B+10Al{sub 2}O{sub 3} alloy showed the best corrosion resistance in the temperatures interval studied here. This behavior was discussed in terms of the formation of a protective Al{sub 2}O{sub 3} layer and its dissolution by vanadate phases and internal sulfidation in the case of experiments carried out in pure Na{sub 2}SO{sub 4}. The morphology of the external layers and the corrosion products formed during the tests revealed that the corrosion rate of this type alloy depends on the corrosion compounds that are formed and the development of protective alumina scales.

  1. High Temperature Corrosion of Superheater Materials for Power Production through Biomass

    DEFF Research Database (Denmark)

    Montgomery, Melanie; Maahn, Ernst emanuel; Nielsen, Karsten agersted

    The aim of the present study has been to establish a fundamental knowledge of the corrosion mechanisms acting on materials for use in biomass fired power plants. The knowledge is created based on laboratory exposures on selected materials in well-defined corrosive gas environments. An experimental...... plant boiler. The experiments using this facility includes corrosion studies of two types of high temperature resistant steels, Sandvik 8LR30 (18Cr 10Ni Ti) and Sanicro 28 (27Cr 31Ni 4Mo)investigated at 600Cin time intervals up to 300 hours. The influence of HCl (200ppm) and of SO2 (300 ppm......) on the corrosion progress has been investigated.In addition the corrosion behaviour of the same materials was investigated after having been exposed under a cover of ash in air in a furnace at temperatures of 525C, 600C and 700C. The ashes utilised are from a straw-fired power plant and a synthetic ash composed...

  2. Effect of mold temperature on the microstructure and corrosion properties of a 14-karat gold alloy.

    Science.gov (United States)

    Koiso, Kazuo; Saito, Takahiro; Kawashima, Isao

    2012-01-01

    The objective of this research was to investigate the effect of mold temperature on grain interior and grain boundary reactions in a14-karat gold alloy. The alloy (Au-15%Ag-3%Pd-24 mass%Cu) was cast into an investment with different mold temperatures (22, 250,400, and 700°C) and then analyzed using SEM, X-ray diffraction, and potentiodynamic polarization tests. Lower mold temperatures(22 and 250°C) retarded a grain boundary reaction evidently present when using higher mold temperatures (400 and 700°C). Phase separation, which was manifested as a dual phase grain boundary nodular formation, was observed at a higher degree at 400°C mold temperature than at 700°C. The corrosion potentials of alloys cast at lower mold temperatures were more noble than those cast at higher mold temperatures, suggesting improved corrosion properties. Results of this study showed that the microstructure, crystalline phases present, and corrosion properties of 14-karat gold alloy were keenly influenced by the mold temperature, which controls and influences the cooling rate.

  3. High temperature corrosion control and monitoring for processing acidic crudes

    Energy Technology Data Exchange (ETDEWEB)

    Cross, C. [Betz/GE Water and Process Technologies, Woodlands, TX (United States)

    2009-07-01

    The challenge of processing heavy crudes and bitumen in a reliable and economical way was discussed. Many refiners use a conservative approach regarding the rate at which they use discounted crudes or depend upon capital-intensive upgrades to equipment. New strategies based on data-driven decisions are needed in order to obtain the greatest benefit from heavy feedstock. The feasibility of successfully processing more challenging feed can be estimated more accurately by better understanding the interactions between a particular feed and a particular crude unit. This presentation reviewed newly developed techniques that refiners can use to determine the feeds corrosion potential and the probability for this potential to manifest itself in a given crude unit. tabs., figs.

  4. Corrosion of Ferritic Steels in High Temperature Molten Salt Coolants for Nuclear Applications

    Energy Technology Data Exchange (ETDEWEB)

    Farmer, J; El-Dasher, B; de Caro, M S; Ferreira, J

    2008-11-25

    Corrosion of ferritic steels in high temperature molten fluoride salts may limit the life of advanced reactors, including some hybrid systems that are now under consideration. In some cases, the steel may be protected through galvanic coupling with other less noble materials with special neutronic properties such a beryllium. This paper reports the development of a model for predicting corrosion rates for various ferritic steels, with and without oxide dispersion strengthening, in FLiBe (Li{sub 2}BeF{sub 4}) and FLiNaK (Li-Na-K-F) coolants at temperatures up to 800 C. Mixed potential theory is used to account for the protection of steel by beryllium, Tafel kinetics are used to predict rates of dissolution as a function of temperature and potential, and the thinning of the mass-transfer boundary layer with increasing Reynolds number is accounted for with dimensionless correlations. The model also accounts for the deceleration of corrosion as the coolants become saturated with dissolved chromium and iron. This paper also reports electrochemical impedance spectroscopy of steels at their corrosion potentials in high-temperature molten salt environments, with the complex impedance spectra interpreted in terms of the interfacial charge transfer resistance and capacitance, as well as the electrolyte conductivity. Such in situ measurement techniques provide valuable insight into the degradation of materials under realistic conditions.

  5. Effect of Temperature on the Corrosion Behavior of API X120 Pipeline Steel in H2S Environment

    Science.gov (United States)

    Okonkwo, Paul C.; Sliem, Mostafa H.; Shakoor, R. A.; Mohamed, A. M. A.; Abdullah, Aboubakr M.

    2017-08-01

    The corrosion behavior of newly developed API X120 C-steel that is commenced to be used for oil pipelines was studied in a H2S saturated 3.5 wt.% NaCl solution between 20 and 60 °C using potentiodynamic polarization and electrochemical impedance spectroscopy techniques. The corrosion products formed on the surface of the alloy were characterized using x-ray diffraction and scanning electron microscopy. It has been noticed that the formation of corrosion product layer takes place at both lower and higher temperatures which is mainly comprised of iron oxides and sulfides. The electrochemical results confirmed that the corrosion rate decreases with increasing temperature up to 60 °C. This decrease in corrosion rate with increasing temperature can be attributed to the formation of a protective layer of mackinawite layer. However, cracking in the formed mackinawite layer may not be responsible for the increase in the corrosion rate. More specifically, developed pourbaix diagrams at different temperatures showed that the formed protective layer belongs to mackinawite (FeS), a group of classified polymorphous iron sulfide, which is in good agreement with the experimental results. It is also noticed that the thickness of corrosion products layer increases significantly with decrease in the corrosion rate of API X120 steel exposed to H2S environment. These findings indicate that API X120 C-steel is susceptible to sour corrosion under the above stated experimental conditions.

  6. MgAl2O4 spinel refractory as containment liner for high-temperature alkali salt containing environments

    Science.gov (United States)

    Peascoe-Meisner, Roberta A [Knoxville, TN; Keiser, James R [Oak Ridge, TN; Hemric, James G [Knoxville, TN; Hubbard, Camden R [Oak Ridge, TN; Gorog, J Peter [Kent, WA; Gupta, Amul [Jamestown, NY

    2008-10-21

    A method includes containing a high-temperature alkali salt containing environment using a refractory containment liner containing MgAl.sub.2O.sub.4 spinel. A method, includes forming a refractory brick containing MgAl.sub.2O.sub.4 spinel having an exterior chill zone defined by substantially columnar crystallization and an interior zone defined by substantially equiaxed crystallization; and removing at least a portion of the exterior chill zone from the refractory brick containing MgAl.sub.2O.sub.4 spinel by scalping the refractory brick containing MgAl.sub.2O.sub.4 spinel to define at least one outer surface having an area of substantially equiaxed crystallization. A product of manufacture includes a refractory brick containing MgAl.sub.2O.sub.4 spinel including an interior zone defined by substantially equiaxed crystallization; and at least one outer surface having an area of substantially equiaxed crystallization.

  7. Development of a new test method of high temperature corrosion in gas turbines based on thermodynamic modelling

    Energy Technology Data Exchange (ETDEWEB)

    Bordenet, B.; Bossmann, H.P. [ALSTOM (Switzerland) Ltd., Baden (Switzerland)

    2004-07-01

    The hot corrosion risk in stationary gas turbines is re-evaluated for the new material combinations and the changed fuel quality. Hot corrosion can only be induced, if the condensation of corrosive species, e.g. sulphates, is possible. The risk of sulphate-induced hot corrosion is directly dependent on the total amount of impurities in the hot gas and the pressure. The evaluation of the risk is done based on thermodynamic modelling of the dew point of the corrosive salts. Based on the theoretical approach a laboratory corrosion test was designed. The test method is based on a salt-spraying test. The exposure is performed in dry air with 300vppm SO{sub 2} and 10vol% H{sub 2}O, with the main test temperatures 700 C and 850 C. The hot corrosion behaviour of three base materials, IN738, CM247 and CMSX-4, and the NiCrAlY-coating SV20 were investigated with the new test method. IN738 exhibited the best corrosion resistance of the base materials, but was also attacked after 500h. The base materials, especially CM247 and CMSX-4, have to be protected by an oxidation- and corrosion-resistant overlay coating in a corrosive environment. They can only be used without a protective coating, when a clean environment can be guaranteed. SV20 has exhibited an excellent corrosion resistance with negligible degradation after 1000 h at 700 and 850 C. (orig.)

  8. The effect of Co-firing with Straw and Coal on High Temperature Corrosion

    DEFF Research Database (Denmark)

    Montgomery, Melanie; Frandsen, Flemming; Larsen, OH

    2001-01-01

    chloride from the deposit thus chlorination is not a corrosion form that is seen. An increase in straw share from 10 % to 20 % (% energy basis) gave a higher amount of potassium sulphate in the ash and consequently greater amount of sulphidation. At high metal and flue gas temperatures, low temperature hot...... chloride deposited onto superheater sections which causes accelerated corrosion by chlorination. A field investigation at Midtkraft Studstrupværket in Denmark has been undertaken where coal with 10% straw and 20% straw (% energy basis) has been used as fuel for up to 3000 hours. The study was undertaken by......: a) the exposure of metal rings on water/air cooled probes, and b) the exposure of a range of materials built into the existing superheaters. A range of austenitic and ferritic steels was exposed in the steam temperature region of 520-580°C. The flue gas temperature ranged from 925-1100°C...

  9. THE EFFECT OF THE ANNEALING TEMPERATURE ON THE CORROSION RESISTANCE OF WELD JOINT OF AISI 310 STEEL - SHORT COMMUNICATION

    Directory of Open Access Journals (Sweden)

    Pavel Kovačócy

    2011-10-01

    Full Text Available The article presents samples of weld joint of AISI 310 austenitic steel which were subjected to solution annealing at various temperature - time exposures. The objective of the experiment was to determine the annealing temperature so that the steel should not be sensitized. Tendency to intercrystalline corrosion was analysed by means of a corrosion test in 10 % oxalic acid according to ASTM A 262. At the temperatures of 1000 and 1100°C held for 15 min. the steel was not sensitized. At the temperature of 850°C the steel was sensitized, i.e. susceptible to intercrystalline corrosion.

  10. THE EFFECT OF THE ANNEALING TEMPERATURE ON THE CORROSION RESISTANCE OF WELD JOINT OF AISI 310 STEEL - SHORT COMMUNICATION

    Directory of Open Access Journals (Sweden)

    Martina Nerádová

    2012-02-01

    Full Text Available The article presents samples of weld joint of AISI 310 austenitic steel which were subjected to solution annealing at various temperature - time exposures. The objective of the experiment was to determine the annealing temperature so that the steel should not be sensitized. Tendency to intercrystalline corrosion was analysed by means of a corrosion test in 10 % oxalic acid according to ASTM A 262. At the temperatures of 1000 and 1100°C held for 15 min. the steel was not sensitized. At the temperature of 850°C the steel was sensitized, i.e. susceptible to intercrystalline corrosion.

  11. Materials corrosion of high temperature alloys immersed in 600C binary nitrate salt.

    Energy Technology Data Exchange (ETDEWEB)

    Kruizenga, Alan Michael; Gill, David Dennis; LaFord, Marianne Elizabeth

    2013-03-01

    Thirteen high temperature alloys were immersion tested in a 60/40 binary nitrate salt. Samples were interval tested up to 3000 hours at 600ÀC with air as the ullage gas. Chemical analysis of the molten salt indicated lower nitrite concentrations present in the salt, as predicted by the equilibrium equation. Corrosion rates were generally low for all alloys. Corrosion products were identified using x-ray diffraction and electron microprobe analysis. Fe-Cr based alloys tended to form mixtures of sodium and iron oxides, while Fe-Ni/Cr alloys had similar corrosion products plus oxides of nickel and chromium. Nickel based alloys primarily formed NiO, with chromium oxides near the oxide/base alloy interface. In625 exhibited similar corrosion performance in relation to previous tests, lending confidence in comparisons between past and present experiments. HA230 exhibited internal oxidation that consisted of a nickel/chromium oxide. Alloys with significant aluminum alloying tended to exhibit superior performance, due formation of a thin alumina layer. Soluble corrosion products of chromium, molybdenum, and tungsten were also formed and are thought to be a significant factor in alloy performance.

  12. Low temperature corrosion in bark fuelled, small boilers; Laagtemperaturkorrosion i barkeldade, mindre pannor

    Energy Technology Data Exchange (ETDEWEB)

    Lindau, Leif; Goldschmidt, Barbara [Sycon Energikonsult AB, Malmoe (Sweden)

    2002-04-01

    A number of small (3-12 MW), new biofuel boiler plants in South Sweden, and (at least) in Austria, have suffered a high (wastage of mm/yrs.) corrosion rate on the low temperature boiler side. This problem has been investigated with respect to its occurrence and its character by contacts with operators, by plant inspections, and by analysis of cold side deposits. The plants affected have low feed water temperatures (< 100 deg C ). The plants fire most types of Swedish biofuel: chips, bark, hog fuel, and 'GROT'(=twigs and tops). The results found give basis for a hypothesis that the corrosion results from the presence of an aqueous phase in the deposits, this phase being stabilized by dissolved salts having high solubility. It then follows that for each salt, there is a critical relative humidity (calculated from the flue gas water partial pressure and the cooling surface temperature as is common practice among boiler engineers) for both the presence of the aqueous phase and the corrosion. Some critical single salts, ZnC12 and CaC12 have been identified, and they give critical 'relative humidities' of 5% and 18% respectively. These figures are a lower bound. The corresponding figure, derived from the practical experience and the reported plant operational data, is between 20 and 30%. Corrosion tests have been carried out by exposing an air-cooled probe in the fluegases at a 12 MW boiler at Saevelundsverket in Alingsaas, and the material wastage at different temperatures has been measured with a profilometer. The high corrosion rates were reproduced in the tests for high relative humidities. The corrosion rate was small and not measurable (<0.1 mm/yr) for relative humidity < 22%. The work shows by means of indirect evidence that the corrosion critical components are ZnCl{sub 2} and possibly CaCl{sub 2} as well. The practical engineering design criterion derived from the work is that the relative humidity (calculated from the flue gas water partial

  13. High-temperature performance of mortars and concretes based on alkali-activated slag/metakaolin blends

    Directory of Open Access Journals (Sweden)

    Bernal, S. A.

    2012-12-01

    Full Text Available This paper assesses the performance of mortars and concretes based on alkali activated granulated blastfurnace slag (GBFS/metakaolin (MK blends when exposed to high temperatures. High stability of mortars with contents of MK up to 60 wt.% when exposed to 600 °C is identified, with residual strengths of 20 MPa following exposure to this temperature. On the other hand, exposure to higher temperatures leads to cracking of the concretes, as a consequence of the high shrinkage of the binder matrix and the restraining effects of the aggregate, especially in those specimens with binders containing high MK content. A significant difference is identified between the water absorption properties of mortars and concretes, and this is able to be correlated with divergences in their performance after exposure to high temperatures. This indicates that the performance at high temperatures of alkali-activated mortars is not completely transferable to concrete, because the systems differ in permeability. The differences in the thermal expansion coefficients between the binder matrix and the coarse aggregates contribute to the macrocracking of the material, and the consequent reduction of mechanical properties.

    Este artículo evalúa el desempeño de morteros y hormigones basados en mezclas de escoria siderúrgica (GBFS/metacaolín (MK, activadas alcalinamente expuestos a temperaturas altas. Se identifica una elevada estabilidad en morteros con contenidos de MK de hasta un 60% cuando se exponen a temperaturas de 600 ºC, con una resistencia residual de 20 MPa posterior a la exposición a esta temperatura. Por otra parte, la exposición a temperaturas más elevadas conduce al agrietamiento de los hormigones como consecuencia de una elevada contracción de la matriz cementante y las restricciones por efecto de los áridos, especialmente en aquellos especímenes con cementantes que contienen altos contenidos de MK. Se identifican diferencias significativas en

  14. Determining the long-term effects of H₂S concentration, relative humidity and air temperature on concrete sewer corrosion.

    Science.gov (United States)

    Jiang, Guangming; Keller, Jurg; Bond, Philip L

    2014-11-15

    Many studies of sewer corrosion are performed in accelerated conditions that are not representing the actual corrosion processes. This study investigated the effects of various factors over 3.5 years under controlled conditions simulating the sewer environment. Concrete coupons prepared from precorroded sewers were exposed, both in the gas phase and partially submerged in wastewater, in laboratory controlled corrosion chambers. Over the 45 month exposure period, three environmental factors of H2S concentration, relative humidity and air temperature were controlled at different levels in the corrosion chambers. A total of 36 exposure conditions were investigated to determine the long term effects of these factors by regular retrieval of concrete coupons for detailed analysis of surface pH, corrosion layer sulfate levels and concrete loss. Corrosion rates were also determined for different exposure periods. It was found that the corrosion rate of both gas-phase and partially-submerged coupons was positively correlated with the H2S concentration in the gas phase. Relative humidity played also a role for the corrosion activity of the gas-phase coupons. However, the partially-submerged coupons were not affected by humidity as the surfaces of these coupons were saturated due to capillary suction of sewage on the coupon surface. The effect of temperature on corrosion activity varied and possibly the acclimation of corrosion-inducing microbes to temperature mitigated effects of that factor. It was apparent that biological sulfide oxidation was not the limiting step of the overall corrosion process. These findings provide real insights into the long-term effects of these key environmental factors on the sewer corrosion processes. Copyright © 2014 Elsevier Ltd. All rights reserved.

  15. Experiences with high temperature corrosion at straw‐firing power plants in Denmark

    DEFF Research Database (Denmark)

    Montgomery, Melanie; Jensen, S. A.; Borg, U.

    2011-01-01

    By the end of 2009, there will be eight biomass and five biomass co‐firing plants in Denmark. Due to the steep increase of corrosion rate with respect to temperature in biomass plants, it is not viable to have similar steam data as fossil fuel plants. Thus for the newer plants, Maribo Sakskøbing...... to enable better lifetime prediction of vulnerable components in straw‐firing plants since the corrosion rates are so much faster than in coal firing plants. Therefore, there are continued investigations in recently commissioned plants with test tubes installed into actual superheaters. In addition...... rates at higher temperatures to assess if there is a possibility to increase the outlet temperature of the plant, thus making the plant more cost effective. For this purpose Avedøre 2 biomass boiler has a test superheater loop fabricated in TP347H FG (the same material as the final superheaters). Some...

  16. Room temperature deintercalation of alkali metal atoms from epitaxial graphene by formation of charge-transfer complexes

    Energy Technology Data Exchange (ETDEWEB)

    Shin, H.-C.; Ahn, S. J.; Kim, H. W.; Moon, Y.; Rai, K. B. [Department of Physics, Sungkyunkwan University, Suwon 440-746 (Korea, Republic of); Woo, S. H. [College of Pharmacy, Chungnam National University, Daejeon 305–764 (Korea, Republic of); Ahn, J. R., E-mail: jrahn@skku.edu [Department of Physics, Sungkyunkwan University, Suwon 440-746 (Korea, Republic of); SAINT, Sungkyunkwan University, Suwon 440-746 (Korea, Republic of)

    2016-08-22

    Atom (or molecule) intercalations and deintercalations have been used to control the electronic properties of graphene. In general, finite energies above room temperature (RT) thermal energy are required for the intercalations and deintercalations. Here, we demonstrate that alkali metal atoms can be deintercalated from epitaxial graphene on a SiC substrate at RT, resulting in the reduction in density of states at the Fermi level. The change in density of states at the Fermi level at RT can be applied to a highly sensitive graphene sensor operating at RT. Na atoms, which were intercalated at a temperature of 80 °C, were deintercalated at a high temperature above 1000 °C when only a thermal treatment was used. In contrast to the thermal treatment, the intercalated Na atoms were deintercalated at RT when tetrafluorotetracyanoquinodimethane (F4-TCNQ) molecules were adsorbed on the surface. The RT deintercalation occurred via the formation of charge-transfer complexes between Na atoms and F4-TCNQ molecules.

  17. Corrosion of cermet anodes during low temperature electrolysis of alumina. Final report

    Energy Technology Data Exchange (ETDEWEB)

    Kozarek, R.L.; Ray, S.P.; Dawless, R.K.; LaCamera, A.F.

    1997-09-26

    Successful development of inert anodes to replace carbon anodes in Hall cells has the potential benefits of lower energy consumption,lower operating costs, and reduced CO{sub 2} and CO emissions. Using inert anodes at reduced current density and reduced operating temperature (800 C) has potential for decreasing the corrosion rate of inert anodes. It may also permit the use of new materials for containment and insulation. This report describes the fabrication characteristics and the corrosion performance of 5324-17% Cu Cermet anodes in 100 hour tests. Although some good results were achieved, the corrosion rate at low temperature (800 C) is varied and not significantly lower than typical results at high temperature ({approximately} 960 C). This report also describes several attempts at 200 hour tests, with one anode achieving 177 hours of continuous operation and another achieving a total of 235 hours but requiring three separate tests of the same anode. The longest run did show a lower wear rate in the last test; but a high resistance layer developed on the anode surface and forced an unacceptably low current density. It is recommended that intermediate temperatures be explored as a more optimal environment for inert anodes. Other electrolyte chemistries and anode compositions (especially high conductivity anodes) should be considered to alleviate problems associated with lower temperature operation.

  18. Pitting corrosion of inconel 600 in chloride and sulfate solutions at low temperature

    Science.gov (United States)

    Chang, Ming-Yu; Yu, Ge-Ping

    1993-06-01

    Pitting corrosion of Inconel 600 was examined in chloride and sulfate solutions through usage of potentiodynamic polarization techniques. The effects of chloride and sulfate concentration were investigated in the range of 0.0001 to 0.1M. Increasing chloride concentrations resulted in active shifts of the pit nucleation potential. Immunity to pitting corrosion was evident at a chloride level below 0.005M. Increasing sulfate concentrations resulted in improved pitting resistance of Inconel 600 in chloride solutions. Detrimental effects associated with pitting were evident with low-level sulfate being added to dilute chloride media. The density of pits increased with increasing chloride concentrations or temperature between room temperature and 70°C. Systematic trends for the depth of pits were not evident. The observations of pitting corrosion in open immersion were consistent with those in polarization methods. Corrosion products contained in the pits were enriched in nickel, chromium and iron with a small amount of titanium and silicon. The enrichment of chlorine or sulfur was still, however, not found.

  19. Effect of temperature on the corrosion inhibition of iron in liquid lead using oxygen inhibitor: studied by MD simulation

    Science.gov (United States)

    Arkundato, Artoto; Monado, Fiber; Su'ud, Zaki

    2017-05-01

    For corrosion mitigation of steels used in a fast nuclear reactor power plant, oxygen gas is one of promising candidates of inhibitors. Many experiments have been conducted to reveal the mechanism of corrosion and mechanism of how to overcome the corrosion. In the previous work, we had shown computationally that the oxygen atom can be used to reduce the corrosion and we had predicted the oxygen contents. In the current work, not only to explore deeeper the ability of oxygen gas to reduce the corrosion, but also to include the variation of used temperature. We still used iron material to represent a real steels. Using MD (molecular dynamics) simulation based on the Lennard-Jones interaction potential, we sought to understand the concentration of oxygen gas as variation of temperature used in the reactor for the best corrosion mitigation. From this work, we conclude that the temperature does not give effect in related with how concentration of injected oxygen. The temparature merely affects to rise the diffusion coefficient of iron in liquid lead, yet it does not influence how much oxygen needed for corrosion mitigation. In this work, all simulations on different series of temperatures (1023°K, 1073°K, 1123°K, 1173°K) reveals that oxygen content of 0.1151wt% will cause the lowest corrosion level of iron in liquid lead.

  20. Effect of Temperature on the Galvanic Corrosion of Cu-Ni Alloy/High Strength Steel in Seawater

    Directory of Open Access Journals (Sweden)

    Wang Chun Li

    2016-01-01

    Full Text Available The galvanic corrosion behavior of Cu-Ni Alloy(B10/high strength steel (921A has been studied using a zero-resistance ammeter (ZRA in seawater at different temperatures. As well as it was systemically investigated by weight loss measurements, electrochemical methods and scanning electron microscope.Results showed 921A acts as the anode and B10 act as the cathodes. The effect of temperature on the galvanic corrosion is important, the corrosion rate became higher with the temperature increased.

  1. Effect of temperature on the corrosion resistance and pitting behaviour of Alloy 31 in LiBr solutions

    Energy Technology Data Exchange (ETDEWEB)

    Blasco-Tamarit, E.; Igual-Munoz, A. [Departamento de Ingenieria Quimica y Nuclear, E.T.S.I. Industriales, Universidad Politecnica de Valencia, P.O. Box 22012, E-46071 Valencia (Spain); Anton, J. Garcia [Departamento de Ingenieria Quimica y Nuclear, E.T.S.I. Industriales, Universidad Politecnica de Valencia, P.O. Box 22012, E-46071 Valencia (Spain)], E-mail: jgarciaa@iqn.upv.es; Garcia-Garcia, D. [Departamento de Ingenieria Quimica y Nuclear, E.T.S.I. Industriales, Universidad Politecnica de Valencia, P.O. Box 22012, E-46071 Valencia (Spain)

    2008-07-15

    The corrosion resistance and pitting behaviour of Alloy 31, a high-alloyed austenitic stainless steel (UNS N08031), is studied in two heavy brine LiBr solutions (850 g/l) with and without corrosion inhibitor (lithium chromate) at different temperatures (25 deg. C, 50 deg. C, 75 deg. C and 100 deg. C) using electrochemical techniques. Cyclic potentiodynamic curves indicate that UNS N08031 is less pitting corrosion resistant and it reduces its repassivation properties as temperature increases. Comparison between the results obtained in LiBr solutions with and without inhibitor suggested a decrease in the inhibitor efficiency of lithium chromate at high temperatures.

  2. Temperature Effect on the Corrosion Behaviour of Alloy 31 in polluted H3PO4 and Analysis of the Corrosion Products by Laser Raman Microscope

    OpenAIRE

    Escrivá Cerdán, Clara; Blasco-Tamarit, E.; García-García, D.M.; Garcia-Anton, Jose; Ben-Bachir, A.

    2012-01-01

    Electrochemical behaviour of Alloy 31, a highly alloyed austenitic stainless steel (UNS N08031), in a 40 wt.% H3PO4 solution polluted with 2 wt.% H2SO4, 0.06 wt.% KCl and 0.6 wt.% HF was evaluated by cyclic potentiodinamic curves at different temperatures (20, 40, 60 and 80 degrees C). Temperature was found to favour both cathodic and anodic reactions. The corrosion products forming on the surface of Alloy 31 were indentified in situ by Laser Raman microscope. Corrosion products were mainly i...

  3. Lifetime evaluation of superheater tubes exposed to steam oxidation, high temperature corrosion and creep

    Energy Technology Data Exchange (ETDEWEB)

    Henriksen, N. [Elsamprojekt A/S, Faelleskemikerne, Fredericia (Denmark); Hede Larsen, O.; Blum, R. [I/S Fynsvaerket, Faelleskemikerne, Odense (Denmark)

    1996-12-01

    Advanced fossil fired plants operating at high steam temperatures require careful design of the superheaters. The German TRD design code normally used in Denmark is not precise enough for the design of superheaters with long lifetimes. The authors have developed a computer program to be used in the evaluation of superheater tube lifetime based on input related to tube dimensions, material, pressure, steam temperature, mass flux, heat flux and estimated corrosion rates. The program is described in the paper. As far as practically feasible, the model seems to give a true picture of the reality. For superheaters exposed to high heat fluxes or low internal heat transfer coefficients as is the case for superheaters located in fluidized bed environments or radiant environments, the program has been extremely useful for evaluation of surface temperature, oxide formation and lifetime. The total uncertainty of the method is mainly influenced by the uncertainty of the determination of the corrosion rate. More precise models describing the corrosion rate as a function of tube surface temperature, fuel parameters and boiler parameters need to be developed. (au) 21 refs.

  4. A study on structural analysis of highly corrosive melts at high temperature

    CERN Document Server

    Ohtori, N

    2002-01-01

    When sodium is burned at high temperature in the atmosphere, it reacts simultaneously with H sub 2 O in the atmosphere so that it can produce high temperature melt of sodium hydroxide as a solvent. If this melt includes peroxide ion (O sub 2 sup 2 sup -), it will be a considerably active and corrosive for iron so that several sodium iron double oxides will be produced as corrosion products after the reaction with steel structures. The present study was carried out in order to investigate the ability of presence of peroxide ion in sodium hydroxide solvent at high temperature and that of identification of the several corrosion products using laser Raman spectroscopy. The measurement system with ultraviolet laser was developed simultaneously in the present work to improve the ability of the measurement at high temperature. As results from the measurements, the possibility of the presence of peroxide ion was shown up to 823K in sodium peroxide and 823K in the melt of sodium hydroxide mixed with sodium peroxide. A...

  5. Literature Survey on the Stress Corrosion Cracking of Low-Alloy Steels in High Temperature Water

    Energy Technology Data Exchange (ETDEWEB)

    Seifert, H.P

    2002-02-01

    The present report is a summary of a literature survey on the stress corrosion cracking (SCC) behaviour/ mechanisms in low-alloy steels (LAS) in high-temperature water with special emphasis to primary-pressure-boundary components of boiling water reactors (BWR). A brief overview on the current state of knowledge concerning SCC of low-alloy reactor pressure vessel and piping steels under BWR conditions is given. After a short introduction on general aspects of SCC, the main influence parameter and available quantitative literature data concerning SCC of LAS in high-temperature water are discussed on a phenomenological basis followed by a summary of the most popular SCC models for this corrosion system. The BWR operating experience and service cracking incidents are discussed with respect to the existing laboratory data and background knowledge. Finally, the most important open questions and topics for further experimental investigations are outlined. (author)

  6. Effect of Mn Content and Solution Annealing Temperature on the Corrosion Resistance of Stainless Steel Alloys

    Directory of Open Access Journals (Sweden)

    Ihsan-ul-Haq Toor

    2014-01-01

    Full Text Available The corrosion behavior of two specially designed austenitic stainless steels (SSs having different Nickel (Ni and Manganese (Mn contents was investigated. Prior to electrochemical tests, SS alloys were solution-annealed at two different temperatures, that is, at 1030°C for 2 h and 1050°C for 0.5 h. Potentiodynamic polarization (PD tests were carried out in chloride and acidic chloride, whereas linear polarization resistance (LPR and electrochemical impedance spectroscopy (EIS was performed in 0.5 M NaCl solution at room temperature. SEM/EDS investigations were carried out to study the microstructure and types of inclusions present in these alloys. Experimental results suggested that the alloy with highest Ni content and annealed at 1050°C/0.5 hr has the highest corrosion resistance.

  7. Duplex Al-based thermal spray coatings for corrosion protection in high temperature refinery applications

    Directory of Open Access Journals (Sweden)

    Adriana da Cunha Rocha

    2004-03-01

    Full Text Available The application of thermal spray coatings has been effective in preventing corrosion of steel and iron products. It has been used in a wide range of applications spreading from the petroleum to the food industry. In this work, the performance and effectiveness of a two-layered aluminum-based thermal spray coating applied to an ASTM A387 G11 steel was evaluated. The coating structure was comprised of an inner Al-Fe-Cr layer and an outer layer of aluminum. Coated samples were tested in the reactor zone of a fluid catalytic cracking unit (FCCU of a petrochemical plant for 2.5 years. The reactor zone temperature was about 793 K (520 °C and the environment was a mixed gas containing sulfur, oxygen and carbon. Laboratory-scale tests were also conducted on the coated samples in order to gain a better understanding of the corrosive effect of the gaseous species present in the FCCU atmosphere. Porosity present in the thermal spray coatings allowed the penetration of the atmosphere corrodents, which instigated intergranular corrosion of the steel substrate. The presence of an inner Al-Fe-Cr layer did not prevent coating spallation, which further contributed to the internal corrosion process.

  8. High temperature corrosion of advanced ceramic materials for hot-gas filters and heat exchangers

    Energy Technology Data Exchange (ETDEWEB)

    Kupp, E.R.; Trubelja, M.F.; Spear, K.E.; Tressler, R.E. [Pennsylvania State Univ., University Park, PA (United States)

    1995-08-01

    Experimental corrosion studies of hot gas filter materials and heat exchanger materials in oxidizing combustion environments have been initiated. Filter materials from 3M Co. and DuPont Lanxide Composites Inc. are being tested over a range of temperatures, times and gas flows. It has been demonstrated that morphological and phase changes due to corrosive effects occur after exposure of the 3M material to a combustion environment for as little as 25 hours at 800{degrees}C. The study of heat exchanger materials has focused on enhancing the corrosion resistance of DuPont Lanxide Dimox{trademark} composite tubes by adding chromium to its surfaces by (1) heat treatments in a Cr{sub 2}O{sub 3} powder bed, or (2) infiltrating surface porosity with molten chromium nitrate. Each process is followed by a surface homogenization at 1500{degrees}C. The powder bed method has been most successful, producing continuous Cr-rich layers with thicknesses ranging from 20 to 250 {mu}m. As-received and Cr-modified DuPont Lanxide Dimox{trademark} samples will be reacted with commonly encountered coal-ash slags to determine the Cr effects on corrosion resistance.

  9. Effect of flue gas composition on deposit induced high temperature corrosion under laboratory conditions mimicking biomass firing. Part I: Exposures in oxidizing and chlorinating atmospheres

    DEFF Research Database (Denmark)

    Okoro, Sunday Chukwudi; Kiamehr, Saeed; Montgomery, Melanie

    2017-01-01

    In biomass fired power plants, deposition of alkali chlorides on superheaters, aswell as the presence of corrosive flue gas species, give rise to fast corrosion ofsuperheaters. In order to understand the corrosion mechanism under thiscomplex condition, the influence of the flue gas composition...... on hightemperature corrosion of an austenitic superheater material under laboratoryconditions mimicking biomass firing is investigated in this work. Exposuresinvolving deposit (KCl)-coated and deposit-free austenitic stainless steel (TP347H FG) samples were conducted isothermally at 560 8C for 72 h, under...... only in an oxidizing-chlorinating atmosphere, otherwise corrosionresults in formation of a duplex oxide. Corrosion attack on deposit-coatedsamples was higher than on deposit-free samples irrespective of the gaseousatmosphere. Specifically, severe volatilization of alloying elements occurred ondeposit...

  10. Effect of the deposition temperature on corrosion resistance and biocompatibility of the hydroxyapatite coatings

    Energy Technology Data Exchange (ETDEWEB)

    Vladescu, A., E-mail: alinava@inoe.ro [National Institute for Optoelectronics, 409 Atomistilor Str., Magurele (Romania); Braic, M. [National Institute for Optoelectronics, 409 Atomistilor Str., Magurele (Romania); Azem, F. Ak [Dokuz Eylul University, Engineering Faculty, Metallurgical and Materials Engineering Department, Buca-Izmir (Turkey); Titorencu, I. [Institute of Cellular Biology and Pathology Nicolae Simionescu of the Romanian Academy, 8 B.P.Hasdeu, Bucharest (Romania); Braic, V. [National Institute for Optoelectronics, 409 Atomistilor Str., Magurele (Romania); Pruna, V. [Institute of Cellular Biology and Pathology Nicolae Simionescu of the Romanian Academy, 8 B.P.Hasdeu, Bucharest (Romania); Kiss, A. [National Institute for Optoelectronics, 409 Atomistilor Str., Magurele (Romania); Parau, A.C.; Birlik, I. [Dokuz Eylul University, Engineering Faculty, Metallurgical and Materials Engineering Department, Buca-Izmir (Turkey)

    2015-11-01

    Highlights: • Hydroxyapatite has been produced at temperature from 400 to 800 °C by magnetron sputtering. • Hydroxyapatite crystallinity is improved by increasing substrate temperature. • The increase of substrate temperature resulted in corrosion resistance increasing. • The coating shows high growth of the osteosarcoma cells over a wide temperature range. - Abstract: Hydroxyapatite (HAP) ceramics belong to a class of calcium phosphate-based materials, which have been widely used as coatings on titanium medical implants in order to improve bone fixation and thus to increase the lifetime of the implant. In this study, HAP coatings were deposited from pure HAP targets on Ti6Al4V substrates using the radio-frequency magnetron sputtering technique at substrate temperatures ranging from 400 to 800 °C. The surface morphology and the crystallographic structure of the films were investigated by atomic force microscopy (AFM), scanning electron microscopy (SEM) and X-ray diffraction (XRD). The corrosion resistance of the coatings in saliva solution at 37 °C was evaluated by potentiodynamic polarization. Additionally, the human osteosarcoma cell line (MG-63) was used to test the biocompatibility of the coatings. The results showed that all of the coatings grown uniformly and that the increasing substrate temperature induced an increase in their crystallinity. Corrosion performance of the coatings was improved with the increase of the substrate temperature from 400 °C to 800 °C. Furthermore, all the coatings support the attachment and growth of the osteosarcoma cells with regard to the in vitro test findings.

  11. Process for recovering alkali metals and sulfur from alkali metal sulfides and polysulfides

    Science.gov (United States)

    Gordon, John Howard; Alvare, Javier

    2016-10-25

    Alkali metals and sulfur may be recovered from alkali monosulfide and polysulfides in an electrolytic process that utilizes an electrolytic cell having an alkali ion conductive membrane. An anolyte solution includes an alkali monosulfide, an alkali polysulfide, or a mixture thereof and a solvent that dissolves elemental sulfur. A catholyte includes molten alkali metal. Applying an electric current oxidizes sulfide and polysulfide in the anolyte compartment, causes alkali metal ions to pass through the alkali ion conductive membrane to the catholyte compartment, and reduces the alkali metal ions in the catholyte compartment. Liquid sulfur separates from the anolyte solution and may be recovered. The electrolytic cell is operated at a temperature where the formed alkali metal and sulfur are molten.

  12. Time, Temperature, and Cationic Dependence of Alkali Activation of Slag: Insights from Fourier Transform Infrared Spectroscopy and Spectral Deconvolution.

    Science.gov (United States)

    Dakhane, Akash; Madavarapu, Sateesh Babu; Marzke, Robert; Neithalath, Narayanan

    2017-08-01

    The use of waste/by-product materials, such as slag or fly ash, activated using alkaline agents to create binding materials for construction applications (in lieu of portland cement) is on the rise. The influence of activation parameters (SiO 2 to Na 2 O ratio or M s of the activator, Na 2 O to slag ratio or n, cation type K + or Na + ) on the process and extent of alkali activation of slag under ambient and elevated temperature curing, evaluated through spectroscopic techniques, is reported in this paper. Fourier transform infrared spectroscopy along with a Fourier self-deconvolution method is used. The major spectral band of interest lies in the wavenumber range of ∼950 cm -1 , corresponding to the antisymmetric stretching vibration of Si-O-T (T = Si or Al) bonds. The variation in the spectra with time from 6 h to 28 days is attributed to the incorporation of Al in the gel structure and the enhancement in degree of polymerization of the gel. 29 Si nuclear magnetic resonance spectroscopy is used to quantify the Al incorporation with time, which is found to be higher when Na silicate is used as the activator. The Si-O-T bond wavenumbers are also generally lower for the Na silicate activated systems.

  13. Stress Corrosion Behavior of Low-temperature Liquid-Nitrided 316 Austenitic Stainless Steel in a Sour Environment

    Science.gov (United States)

    Zhang, Xiangfeng; Wang, Jun; Fan, Hongyuan; Yan, Jing; Duan, Lian; Gu, Tan; Xian, Guang; Sun, Lan; Wang, Danqi

    2017-10-01

    Low-temperature nitridation is a widely used surface heat treatment. Low-temperature liquid nitridation was applied to 316 austenitic stainless steel and an S-phase (expanded austenite) layer was achieved on the alloy surface. The effect of the S-phase layer on corrosion resistance and stress corrosion cracking was investigated in a sour environment. When a bending stress of 164 MPa (80 pct yield stress, YS) was applied, no macroscopic corrosion cracking and pits were observed on the nitrided samples and the S-phase layer stayed intact. Although no macroscopic corrosion cracking was observed on the non-nitrided samples under 205 MPa (100 pct YS), some pits were formed on the alloy surface. This could be attributed to the high stresses and hardness, and the excellent corrosion resistance of the S-phase layer introduced by low-temperature nitridation. Supersaturated nitrogen atoms in the S-phase layer can effectively prevent the decrease in pH of the corrosive medium and accelerate the alloy repassivation kinetics. However, when the bending stress was increased to 205 and 246 MPa (100 pct YS, 120 pct YS), macroscopic cracks were observed in the presence of both tensile stress and a corrosive medium.

  14. Stress Corrosion Behavior of Low-temperature Liquid-Nitrided 316 Austenitic Stainless Steel in a Sour Environment

    Science.gov (United States)

    Zhang, Xiangfeng; Wang, Jun; Fan, Hongyuan; Yan, Jing; Duan, Lian; Gu, Tan; Xian, Guang; Sun, Lan; Wang, Danqi

    2018-01-01

    Low-temperature nitridation is a widely used surface heat treatment. Low-temperature liquid nitridation was applied to 316 austenitic stainless steel and an S-phase (expanded austenite) layer was achieved on the alloy surface. The effect of the S-phase layer on corrosion resistance and stress corrosion cracking was investigated in a sour environment. When a bending stress of 164 MPa (80 pct yield stress, YS) was applied, no macroscopic corrosion cracking and pits were observed on the nitrided samples and the S-phase layer stayed intact. Although no macroscopic corrosion cracking was observed on the non-nitrided samples under 205 MPa (100 pct YS), some pits were formed on the alloy surface. This could be attributed to the high stresses and hardness, and the excellent corrosion resistance of the S-phase layer introduced by low-temperature nitridation. Supersaturated nitrogen atoms in the S-phase layer can effectively prevent the decrease in pH of the corrosive medium and accelerate the alloy repassivation kinetics. However, when the bending stress was increased to 205 and 246 MPa (100 pct YS, 120 pct YS), macroscopic cracks were observed in the presence of both tensile stress and a corrosive medium.

  15. Improved corrosion protection of aluminum alloys by low-temperature plasma interface engineering

    Science.gov (United States)

    Reddy, Chandra Mudupu

    The System Approach Interface Engineering (SAIE) concept was employed to develop corrosion protection processes for aluminum (Al) alloys by application of a low temperature plasma interface engineering technique with a cathodic electrocoat (E-coat) as the primary layer coating. The SAIE concept emphasizes that the corrosion protection property of the coated system for Al alloys depends on the total system rather than any good corrosion protection component of the system. The cathodic E-coated SAIE plasma pretreatments on Alclad 2024-T3, 2024-T3 bare and 7075-T6 bare alloys showed excellent corrosion resistance property when tested by SO2 and Prohesion salt spray tests. These systems out performed the conventional conversion coated controls, chromate conversion coated then Deft primer coated (CC Deft) and chromate conversion coated then cathodic E-coated (CC E-coat) in both the corrosion testes. The corrosion protection by SAIE systems depends on three major factors; (1) improved barrier characteristics of E-coat, (2) water insensitive adhesion of E-coat to plasma polymers deposited in a DC discharge and (3) creating a stable surface oxide layer by plasma treatment or chemical cleaning. Different chemical pretreatments were employed to create a stable barrier type aluminum oxide layer on the surfaces of the substrates prior to plasma polymer deposition. The surface analysis showed that these pretreatments depend on the type of alloy and surface chemistry. As received surfaces with acetone wipe and plasma cleaning of the organic contaminants was found to be best for Alclad 2024-T3 alloy. Chemical alkaline cleaning for 2024-T3 bare and alkaline cleaning followed by deoxidization for 7075-T6 bare alloy were necessary. The adhesion of the cathodic E-coat was improved by surface energy matching techniques by deposition of various plasma polymer films of trimethylsilane (TMS) and mixtures of TMS with O2, H2, and N2. The adhesion performance evaluated by the N

  16. A new architecture for a factual materials database on coatings and high temperature corrosion

    Energy Technology Data Exchange (ETDEWEB)

    Streiff, R.; Vaugelade, S. [Univ. de Provence, Marseille (France); Komornicki, S. [Akademia Gorniczo-Hutnicza, Cracow (Poland); Boone, D.H. [Boone and Associates, Walnut Creek, CA (United States)

    1997-12-31

    C and HTC-DATA a data bank on coatings and high temperature corrosion, has been created to help in choosing coatings for specific applications, knowing their fabrication process characteristics and their protectivity characteristics. This relational data bank will include five databases, viz. (1) a bibliographic reference data base, (2) a directory of addresses of companies and researchers involved in the field, (3) a numerical database on alloy composition, (4) a factual coatings database, and (5) a factual corrosion database. Building of these factual databases first followed the classical MERISE analytical treatment for data organisation. However, the variety of coating characteristics has resulted in a very complex database structure with a very large number of tables and fields. Therefore, a new approach for the architecture of the coating database based upon a thesaurus to describe the data has been perfected which is presented in this paper. (orig.) 13 refs.

  17. High Temperature Corrosion of Inconel 600 in NaCl-KCl Molten Salts

    Directory of Open Access Journals (Sweden)

    G. Salinas-Solano

    2014-01-01

    Full Text Available In this work the corrosion resistance of a high content nickel alloy, Inconel 600, was investigated in mixed NaCl-KCl salts at 700, 800, and 900°C for 100 hours in static air. Investigation was carried out using electrochemical techniques such as polarization curves, rest potential measurements, linear polarization resistance, and electrochemical impedance spectroscopy. Corroded specimens were analyzed by scanning electron microscopy (SEM and energy-dispersive X-ray spectroscopy (EDS. Electrochemical measurements showed an increased degradation rate of Inconel 600 with increasing test temperature. SEM and EDS analysis show that the damage experienced by Inconel 600 is greater than that determined by electrochemical measurements. This damage was identified as internal corrosion due to the reaction of Cl2 with the alloying elements (Cr and Fe; however, at 900°C the internal damage was minor and it was associated with the nickel content in the alloy.

  18. Effect of Water Vapor on High-Temperature Corrosion under Conditions Mimicking Biomass Firing

    DEFF Research Database (Denmark)

    Okoro, Sunday Chukwudi; Montgomery, Melanie; Jappe Frandsen, Flemming

    2015-01-01

    The variable flue gas composition in biomass-fired plants, among other parameters, contributes to the complexityof high-temperature corrosion of materials. Systematic parameter studies are thus necessary to understand the underlyingcorrosion mechanisms. This paper investigates the effect of water...... atmospherecontaining either 3 or 13 vol % H2O vapor. Comprehensive characterization of the corrosion products was carried out by thecomplementary use of microscopic, spectroscopic, and diffraction-based techniques. To evaluate the effect of the exposure time,results were compared to previous results with longer...... isothermal exposure over 168 h and indicated that the development of aNi-rich layer as a result of selective attack was time-dependent. The increase in the water vapor decreased the measurablecorrosion attack, and in addition, decreased sulfation was observed. Results from the current investigation and from...

  19. Algorithm for Evaluation of Temperature 3D-Distribution of a Vapor Cell in a Diode End-pumped Alkali Laser System

    Science.gov (United States)

    Han, J. H.; Wang, Y.; Cai, H.; An, G. F.; Rong, K. P.; Yu, H.; Wang, S. Y.; Wang, H. Y.; Zhang, W.; Xue, L. P.; Zhou, J.

    2017-06-01

    We develop a new 3D-model to evaluate the light characteristics and the thermal features of a cesium-vapor laser end-pumped by a laser diode. The theoretical model is based on the principles of both heat transfer and laser kinetics. The 3-dimensional population density distribution and temperature distribution are both systematically obtained and analyzed. The methodology is thought to be useful for realization of a high-powered diode-pumped alkali laser (DPAL) in the future.

  20. The effects of temperature and aeration on the corrosion of A508III low alloy steel in boric acid solutions at 25–95 °C

    Energy Technology Data Exchange (ETDEWEB)

    Xiao, Qian [Institute of Materials Science, School of Materials Science and Engineering, Shanghai University, Mailbox 269, 149 Yanchang Road, Shanghai, 200072 (China); State Key Laboratory of Advanced Special Steel, Shanghai University, 149 Yanchang Road, Shanghai, 200072 (China); Lu, Zhanpeng, E-mail: zplu@t.shu.edu.cn [Institute of Materials Science, School of Materials Science and Engineering, Shanghai University, Mailbox 269, 149 Yanchang Road, Shanghai, 200072 (China); State Key Laboratory of Advanced Special Steel, Shanghai University, 149 Yanchang Road, Shanghai, 200072 (China); Shanghai Key Laboratory of Advanced Ferrometallurgy, Shanghai University, 149 Yanchang Road, Shanghai, 200072 (China); Chen, Junjie [Institute of Materials Science, School of Materials Science and Engineering, Shanghai University, Mailbox 269, 149 Yanchang Road, Shanghai, 200072 (China); State Key Laboratory of Advanced Special Steel, Shanghai University, 149 Yanchang Road, Shanghai, 200072 (China); Yao, Meiyi [Institute of Materials Science, School of Materials Science and Engineering, Shanghai University, Mailbox 269, 149 Yanchang Road, Shanghai, 200072 (China); State Key Laboratory of Advanced Special Steel, Shanghai University, 149 Yanchang Road, Shanghai, 200072 (China); Shanghai Key Laboratory of Advanced Ferrometallurgy, Shanghai University, 149 Yanchang Road, Shanghai, 200072 (China); Chen, Zhen; Ejaz, Ahsan [Institute of Materials Science, School of Materials Science and Engineering, Shanghai University, Mailbox 269, 149 Yanchang Road, Shanghai, 200072 (China)

    2016-11-15

    The effects of temperature, solution composition and dissolved oxygen on the corrosion rate and electrochemical behavior of an A508III low alloy steel in boric acid solution with lithium hydroxide at 25–95 °C are investigated. In aerated solutions, increasing the boric acid concentration increases the corrosion rate and the anodic current density. The corrosion rate in deaerated solutions increases with increasing temperature. A corrosion rate peak value is found at approximately 75 °C in aerated solutions. Increasing temperature increases the oxygen diffusion coefficient, decreases the dissolved oxygen concentration, accelerates the hydrogen evolution reaction, and accelerates both the active dissolution and the film forming reactions. Increasing dissolved oxygen concentration does not significantly affect the corrosion rate at 50 and 60 °C, increases the corrosion rate at 70 and 80 °C, and decreases the corrosion rate at 87.5 and 95 °C in a high concentration boric acid solution with lithium hydroxide. - Highlights: • Effects of temperature on the corrosion of LAS in simulated PWR water are studied. • Increase of corrosion rate with increasing temperature in deaerated solution is observed. • Corrosion rate peaks at approximately 75 °C in aerated solution. • Deaeration decreases the corrosion rate in concentrated PWR water at 70–80 °C. • Deaeration increases the corrosion rate in concentrated PWR water at 87.5–95 °C.

  1. Refractive Index of Alkali Halides and Its Wavelength and Temperature Derivatives.

    Science.gov (United States)

    1975-05-01

    LiCl was made for one spectral line, the sodium D line, by Spangenberg [45] in 1923 using the immer- sion method. For molten LiC1, Zarzyski and Naudin ...for one spectral line, the sodium D line, by Spangenberg [45] using the immersion method. For molten LiBr, Zarzyski and Naudin [441 determined the index...infrared region by Randall [511. Zarzyski and Naudin [44] obtained n for molten NaF at the Hg green line at a temperature of 1273 K. After carefully

  2. Intumescence and pore structure of alkali-activated volcanic glasses upon exposure to high temperatures

    Science.gov (United States)

    Erdogan, S. T.

    2015-12-01

    Structures formed with ground perlite, a natural volcanic glass, activated with NaOH solutions, are shown to possess the ability to expand up to ~225 % of their original volumes upon exposure to temperatures in the 200-600 °C range. Porous solid with 3-7 MPa compressive strength and ˜450 kg/m3 or higher density are obtained. The observed expansion is believed to occur due to a loss of silanol condensation water, as vapor and is accompanied by an up to ~20 % loss in mass. A drop in pH to near-neutral values supports this idea. The size and total amount of pores in the final solid are controlled by concentration of the NaOH solution and thermal processing conditions. The pores formed are observed to be ~1-10 μm to mm-sized. The ability of perlite-based solids to intumesce over specific temperature ranges could be beneficial in applications where absorption of thermal energy is necessary, such as passive fire protection.

  3. Effects of temperature and pressure on stress corrosion cracking behavior of 310S stainless steel in chloride solution

    Science.gov (United States)

    Zhong, Yunpan; Zhou, Cheng; Chen, Songying; Wang, Ruiyan

    2017-01-01

    310S is an austenitic stainless steel for high temperature applications, having strong resistance of oxidation, hydrogen embrittlement and corrosion. Stress corrosion cracking(SCC) is the main corrosion failure mode for 310S stainless steel. Past researched about SCC of 310S primarily focus on the corrosion mechanism and influence of temperature and corrosive media, but few studies concern the combined influence of temperature, pressure and chloride. For a better understanding of temperature and pressure's effects on SCC of 310S stainless steel, prepared samples are investigated via slow strain rate tensile test(SSRT) in different temperature and pressure in NACE A solution. The result shows that the SCC sensibility indexes of 310S stainless steel increase with the rise of temperature and reach maximum at 10MPa and 160°C, increasing by 22.3% compared with that at 10 MPa and 80 °C. Instead, the sensibility decreases with the pressure up. Besides, the fractures begin to transform from the ductile fracture to the brittle fracture with the increase of temperature. 310S stainless steel has an obvious tendency of stress corrosion at 10MPa and 160°C and the fracture surface exists cleavage steps, river patterns and some local secondary cracks, having obvious brittle fracture characteristics. The SCC cracks initiate from inclusions and tiny pits in the matrix and propagate into the matrix along the cross section gradually until rupture. In particular, the oxygen and chloride play an important role on the SCC of 310S stainless steel in NACE A solution. The chloride damages passivating film, causing pitting corrosion, concentrating in the cracks and accelerated SSC ultimately. The research reveals the combined influence of temperature, pressure and chloride on the SCC of 310S, which can be a guide to the application of 310S stainless steel in super-heater tube.

  4. Mechanism of Na2SO4-induced corrosion of molybdenum containing nickel-base superalloys at high temperatures. I - Corrosion in atmospheres containing O2 only. II - Corrosion in O2 + SO2 atmospheres

    Science.gov (United States)

    Misra, A. K.

    1986-01-01

    Kinetics of the Na2SO4-induced corrosion of the molybdenum-containing nickel-base superalloys, B-1900 and Udimet 700, coated with Na2MoO4, has been studied in oxygen atmosphere at temperatures ranging from 750 to 950 C. Because the gas turbine atmosphere always contains some SO2 and SO3, the effect of atmospheric SO2 content on corrosion of Udimet-700 has also been studied. It was found that in the O2 atmosphere the melt in the catastrophic corrosion phase consists of Na2MoO4 plus MoO3, with the onset of the catastrophic corrosion coinciding with the appearance of MoO3. In the presence of low levels of atmospheric SO2 (below 0.24 percent), the melt during catastrophic corrosion contains, in addition to Na2MoO4 and MoO3, some quantities of Na2SO4. At the levels of SO2 above 1 percent, no catastrophic corrosion was observed. At these SO2 levels, internal sulfidation appears to be the primary mode of degradation.

  5. Effects of 1000 C oxide surfaces on room temperature aqueous corrosion and environmental embrittlement of iron aluminides

    Energy Technology Data Exchange (ETDEWEB)

    Buchanan, R.A.; Perrin, R.L. [Univ. of Tennessee, Knoxville, TN (United States). Dept. of Materials Science and Engineering

    1997-12-01

    Results of electrochemical aqueous-corrosion studies at room temperature indicate that retained in-service-type high-temperature surface oxides (1000 C in air for 24 hours) on FA-129, FAL and FAL-Mo iron aluminides cause major reductions in pitting corrosion resistance in a mild acid-chloride solution designed to simulate aggressive atmospheric corrosion. Removal of the oxides by mechanical grinding restores the corrosion resistance. In a more aggressive sodium tetrathionate solution, designed to simulate an aqueous environment contaminated by sulfur-bearing combustion products, only active corrosion occurs for both the 1000 C oxide and mechanically cleaned surfaces at FAL. Results of slow-strain-rate stress-corrosion-cracking tests on FA-129, FAL and FAL-Mo at free-corrosion and hydrogen-charging potentials in the mild acid chloride solution indicate somewhat higher ductilities (on the order of 50%) for the 1000 C oxides retard the penetration of hydrogen into the metal substrates and, consequently, are beneficial in terms of improving resistance to environmental embrittlement. In the aggressive sodium tetrathionate solution, no differences are observed in the ductilities produced by the 1000 C oxide and mechanically cleaned surfaces for FAL.

  6. Thermal Cycling and High-Temperature Corrosion Tests of Rare Earth Silicate Environmental Barrier Coatings

    Science.gov (United States)

    Darthout, Émilien; Gitzhofer, François

    2017-12-01

    Lutetium and yttrium silicates, enriched with an additional secondary zirconia phase, environmental barrier coatings were synthesized by the solution precursor plasma spraying process on silicon carbide substrates. A custom-made oven was designed for thermal cycling and water vapor corrosion testing. The oven can test four specimens simultaneously and allows to evaluate environmental barrier performances under similar corrosion kinetics compared to turbine engines. Coatings structural evolution has been observed by SEM on the polished cross sections, and phase composition has been analyzed by XRD. All coatings have been thermally cycled between 1300 °C and the ambient temperature, without spallation, due to their porosity and the presence of additional secondary phase which increases the thermal cycling resistance. During water vapor exposure at 1200 °C, rare earth disilicates showed a good stability, which is contradictory with the literature, due to impurities—such as Si- and Al-hydroxides—in the water vapor jets. The presence of vertical cracks allowed the water vapor to reach the substrate and then to corrode it. It has been observed that thin vertical cracks induced some spallation after 24 h of corrosion.

  7. Thermal Cycling and High-Temperature Corrosion Tests of Rare Earth Silicate Environmental Barrier Coatings

    Science.gov (United States)

    Darthout, Émilien; Gitzhofer, François

    2017-09-01

    Lutetium and yttrium silicates, enriched with an additional secondary zirconia phase, environmental barrier coatings were synthesized by the solution precursor plasma spraying process on silicon carbide substrates. A custom-made oven was designed for thermal cycling and water vapor corrosion testing. The oven can test four specimens simultaneously and allows to evaluate environmental barrier performances under similar corrosion kinetics compared to turbine engines. Coatings structural evolution has been observed by SEM on the polished cross sections, and phase composition has been analyzed by XRD. All coatings have been thermally cycled between 1300 °C and the ambient temperature, without spallation, due to their porosity and the presence of additional secondary phase which increases the thermal cycling resistance. During water vapor exposure at 1200 °C, rare earth disilicates showed a good stability, which is contradictory with the literature, due to impurities—such as Si- and Al-hydroxides—in the water vapor jets. The presence of vertical cracks allowed the water vapor to reach the substrate and then to corrode it. It has been observed that thin vertical cracks induced some spallation after 24 h of corrosion.

  8. Low temperature alkali metal-sulfur batteries. Final report, December 1, 1974-November 30, 1978

    Energy Technology Data Exchange (ETDEWEB)

    Brummer, S.B.; Rauh, R.D.; Abraham, K.M.; Dampier, F.W.; Subrahmanyam, V.; Pearson, G.F.; Surprenant, J.K.; Buzby, J.M.

    1980-03-01

    Work on the development of rechargeable, ambient-temperature Li/sulfur and Li/metal sulfide batteries is reported. The Li/S system has the cathode material dissolved in the electrolyte, as Li/sub 2/S/sub n/. Tetrahydrofuran, 1M LiAsF/sub 6/, is one of the more attractive electrolytes discovered for this cell, since it can dissolve up to approx. 10M S as Li/sub 2/Sn. Despite the oxidative nature of the electrolyte, Li is stable in it and can be electrodeposited from it on battery charge. Cells of the configuration Li 5M S (as Li/sub 2/S/sub n/), THF, 1M LiAsF/sub 6//carbon can be discharged at 50/sup 0/C with a utilization of nearly 1.5e/sup -//S at the C/3 rate. This corresponds to the rate-capacity goal for this battery in its proposed vehicular or load-leveling applications. Further improvements in rate are possible. Rechargeability of 135 cycles of 0.1 e/sup -//S and approx. 45 cycles of 0.5 e/sup -//S was demonstrated. The self-discharge reaction keeps the Li electrode free of electrically isolated dendrites. Ultimate failure on cycling is due to cathode depletion via precipitation of Li/sub 2/S on the anode in a form insoluble in the electrolyte. Attempts to solubilize the Li/sub 2/S by the internal generation of an oxidizing scavenger (e.g., Br/sub 2/) or by addition of Lewis acids have met only with limited success. Cells of configuration Li/THF, 1M LiAsF/sub 6//insoluble metal sulfide were investigated, using the following cathodes: CuS, NiS, SiS/sub 2/, MnS/sub 2/, FeS, and Bi/sub 2/S/sub 3/. Of these, the most promising new material in terms of energy density and rechargeability is CuS. Well over 100 cycles for Li/CuS cells with moderate cathode loadings were demonstrated. CuS compares favorably with TiS/sub 2/ in terms of energy density and rechargeability and is superior in terms of economics. 39 figures, 19 tables.

  9. Lattice model calculation of elastic and thermodynamic properties at high pressure and temperature. [for alkali halides in NaCl lattice

    Science.gov (United States)

    Demarest, H. H., Jr.

    1972-01-01

    The elastic constants and the entire frequency spectrum were calculated up to high pressure for the alkali halides in the NaCl lattice, based on an assumed functional form of the inter-atomic potential. The quasiharmonic approximation is used to calculate the vibrational contribution to the pressure and the elastic constants at arbitrary temperature. By explicitly accounting for the effect of thermal and zero point motion, the adjustable parameters in the potential are determined to a high degree of accuracy from the elastic constants and their pressure derivatives measured at zero pressure. The calculated Gruneisen parameter, the elastic constants and their pressure derivatives are in good agreement with experimental results up to about 600 K. The model predicts that for some alkali halides the Grunesen parameter may decrease monotonically with pressure, while for others it may increase with pressure, after an initial decrease.

  10. Effect of flue gas composition on deposit induced high temperature corrosion under laboratory conditions mimicking biomass firing. Part I: Exposures in oxidizing and chlorinating atmospheres

    DEFF Research Database (Denmark)

    Okoro, Sunday Chukwudi; Kiamehr, Saeed; Montgomery, Melanie

    2017-01-01

    In biomass fired power plants, deposition of alkali chlorides on superheaters, aswell as the presence of corrosive flue gas species, give rise to fast corrosion ofsuperheaters. In order to understand the corrosion mechanism under thiscomplex condition, the influence of the flue gas composition...... bothoxidizing and oxidizing-chlorinating atmospheres, and the resulting corrosionproducts were comprehensively studied with scanning electron microscopy(SEM), energy dispersive X-ray spectroscopy (EDS), and X-ray diffraction (XRD)techniques. The results show that deposit-free samples suffer grain boundaryattack...... only in an oxidizing-chlorinating atmosphere, otherwise corrosionresults in formation of a duplex oxide. Corrosion attack on deposit-coatedsamples was higher than on deposit-free samples irrespective of the gaseousatmosphere. Specifically, severe volatilization of alloying elements occurred ondeposit...

  11. Static and Dynamic Structure Factors with Account of the Ion Structure for High-temperature Alkali and Alkaline Earth Plasmas

    CERN Document Server

    Sadykova, S P; Tkachenko, I M

    2010-01-01

    The $e-e$, $e-i$, $i-i$ and charge-charge static structure factors are calculated for alkali and Be$^{2+}$ plasmas using the method described by Gregori et al. in \\cite{bibGreg2006}. The dynamic structure factors for alkali plasmas are calculated using the method of moments \\cite{bibAdam83}, \\cite{bibAdam93}. In both methods the screened Hellmann-Gurskii-Krasko potential, obtained on the basis of Bogolyubov's method, has been used taking into account not only the quantum-mechanical effects but also the ion structure \\cite{bib73}. PACS: 52.27.Aj (Alkali and alkaline earth plasmas, Static and dynamic structure factors), 52.25.Kn (Thermodynamics of plasmas), 52.38.Ph (X-ray scattering)

  12. Influence of the solution temperature on the corrosion behavior of an austenitic stainless steel in phosphoric acid medium

    Energy Technology Data Exchange (ETDEWEB)

    Ibanez-Ferrandiz, M.V.; Blasco-Tamarit, E.; Garcia-Garcia, D.M.; Garcia-Anton, J. [Valencia Univ. Politecnica, Dept. de Ingenieria Quimica y Nuclear. ETSI Industriales, Valencia (Spain); Guenbour, A.; Bakour, S.; Benckokroun, A. [University Mohammed V-Agdal, Lab. Corrosion-Electrochimie, Faculty of Sciences, Rabat (Morocco)

    2009-07-01

    The objective of the present work is to study the effect of the solution temperature on the corrosion resistance of a highly alloyed austenitic stainless steel (UNS N08031) used as base metal, the welded metal obtained by TIG (Tungsten Inert Gas) welding using a Nickel-base alloy (UNS N06059) as filler metal, and the Heat Affected Zone (HAZ) of the base metal. The materials were tested in 5.5 M phosphoric acid solution at 25 C, 40 C, 60 C and 80 C. Open Circuit Potential tests and potentiodynamic anodic polarization curves have been carried out to obtain information about the electrochemical behavior of the materials. Corrosion potentials and corrosion current densities were obtained from Tafel analysis. The critic potentials and passivation current densities of the studied materials were also analyzed. The galvanic corrosion generated by the electrical contact between the welded metal, the base metal and the HAZ, was estimated from the polarisation diagrams according to the Mixed Potential Theory. The samples were etched to study their microstructure by Optical Microscopy. Results demonstrated that the corrosion potential values shift to more anodic potentials as temperature increases. The corrosion current densities and the passive current densities increased with temperature. Open circuit potential values were located in the passive zone of the potentiodynamic curves, which means that the materials passivated spontaneously. (authors)

  13. Erosion-Corrosion of Iron and Nickel Alloys at Elevated Temperature in a Combustion Gas Environment

    Energy Technology Data Exchange (ETDEWEB)

    Tylczak, Joseph [National Energy Technology Lab. (NETL), Albany, OR (United States)

    2014-05-02

    This paper reports on the results of a study that compares the erosion-corrosion behavior of a variety of alloys (Fe- 2¼Cr 1Mo, 304 SS, 310 SS, Incoloy 800, Haynes 230 and a Fe3Al) in a combustion environment. Advanced coal combustion environments, with higher temperatures, are driving re-examination of traditional and examination of new alloys in these hostile environments. In order to simulate conditions in advanced coal combustion boilers, a special erosion apparatus was used to allow for impingement of particles under a low abrasive flux in a gaseous environment comprised of 20 % CO2, 0.05 % HCl, 77 % N2, 3 % O2, and 0.1 % SO2. Tests were conducted at room temperature and 700 °C with ~ 270 μm silica, using an impact velocity of 20 m/s in both air and the simulated combustion gas environment. The erosion-corrosion behavior was characterized by gravimetric measurements and by examination of the degraded surfaces optically and by scanning electron microscopy (SEM). At room temperature most of the alloys had similar loss rates. Not surprisingly, at 700 °C the lower chrome-iron alloy had a very high loss rate. The nickel alloys tended to have higher loss rates than the high chrome austenitic alloys.

  14. The development of an adsorbent for corrosion products in high-temperature water

    Energy Technology Data Exchange (ETDEWEB)

    Kim, Yong Ik; Sung, Ki Woung; Kim, Kwang Rag; Kim, Yu Hwan; Koo, Jae Hyoo [Korea Atomic Energy Research Institute, Taejon (Korea, Republic of)

    1996-08-01

    In order to use as adsorbent for removal of the soluble corrosion products, mainly Co{sup 60} under PWR reactor coolant conditions (300 deg C, 160 kg/cm{sup 2}), stable ZrO{sub 2} adsorbent was prepared using sol-gel process from zirconyl nitrate, AlO adsorbent was prepared by hydrolysis of aluminum isopropoxide, and titanium tetraisopropoxide, respectively. The prepared adsorbents were calcined at various temperature and analyzed by physical properties and the Co{sup 2+} adsorption capacity. And it was shown that the Co{sup 2+} adsorption capacity of the TiO{sub 2}-Al{sub 2}O{sub 3} adsorbents were found to have larger than that of ZrO{sub 2} and Al{sub 2}O{sub 3} adsorbents in high-temperature water. ZrO{sub 2}, Al{sub 2}O{sub 3} and TiO{sub 2}-Al{sub 2}O{sub 3} adsorbents were found to be suitable high-temperature adsorbents for the removal of dissolved corrosion products, mainly Co in PWR reactor coolant conditions. 15 tabs., 51 figs., 55 refs. (Author).

  15. Selected durability studies of geopolymer concrete with respect to carbonation, elevated temperature, and microbial induced corrosion

    Science.gov (United States)

    Badar, Mohammad Sufian

    This thesis reports a comprehensive study related to the experimental evaluation of carbonation in reinforced geopolymer concrete, the evaluation of geopolymer concretes at elevated temperature, and the resistance of geopolymer concrete to microbial induced corrosion (MIC). Carbonation: Reinforced concretes, made of geopolymer, prepared from two class F fly ashes and one class C fly ash, were subjected to accelerated carbonation treatment for a period of 450 days. Electrochemical, microstructure and pore structure examinations were performed to evaluate the effect of corrosion caused due to carbonation. GPC specimens prepared from class F fly ash exhibited lower corrosion rates by a factor of 21, and higher pH values (pH>12) when compared with concrete specimens prepared from class C Fly ash (GPCMN). Microstructure and pore characterization of GPC prepared using class F fly ash revealed lower porosity by a factor of 2.5 as compared with thier counterparts made using GPC-MN. The superior performace of GPC prepared with the class F fly ash could be attributed to the dense pore structure and formation of the protective layer of calcium and sodium alumino silicate hydrates (C/N-A-S-H) geopolymeric gels around the steel reinforcement. Elevated Temperature: Geopolymers are an emerging class of cementitious binders which possess a potential for high temperature resistance that could possibly be utilized in applications such as nozzles, aspirators and refractory linings. This study reports on the results of an investigation into the performance of a fly ash based geopolymer binder in high temperature environments. Geopolymer concrete (GPC) was prepared using eleven types of fly ashes obtained from four countries. High content alumina and silica sand was used in the mix for preparing GPC. GPC was subjected to thermal shock tests following ASTM C 1100-88. The GPC samples prepared with tabular alumina were kept at 1093° C and immediately quenched in water. GPC specimens

  16. Performance at high temperature of alkali-activated slag pastes produced with silica fume and rice husk ash based activators

    Directory of Open Access Journals (Sweden)

    Bernal, S. A.

    2015-06-01

    Full Text Available This study assessed the mechanical properties, and structural changes induced by high temperature exposure, of alkali-silicate activated slag cements produced with sodium silicates derived from silica fume (SF and rice husk ash (RHA. Similar reaction products were identified, independent of the type of silicate used, but with subtle differences in the composition of the C-S-H gels, leading to different strength losses after elevated temperature exposure. Cements produced with the alternative activators developed higher compressive strengths than those produced with commercial silicate. All samples retained strengths of more than 50 MPa after exposure to 600 °C, however, after exposure to 800 °C only the specimens produced with the RHA-based activator retained measurable strength. This study elucidated that silicate-activated slag binders, either activated with commercial silicate solutions or with sodium silicates based on SF or RHA, are stable up to 600 °C.Este estudio evaluó las propiedades mecánicas, y cambios estructurales inducidos por exposición a temperaturas elevadas, de cementos de escoria activada alcalinamente producidos con silicatos sódicos derivados de humo de sílice (SF y ceniza de cascarilla de arroz (RHA. Se identificaron productos de reacción similares, independiente del tipo de silicato utilizado, pero con diferencias menores en la composición de las geles C-S-H, lo cual indujo diferentes pérdidas de resistencia posterior a exposición a temperaturas elevadas. Los cementantes producidos con los activadores alternativos desarrollaron resistencias a la compresión más altas que aquellos producidos con silicato comercial. Todas las muestras retuvieron resistencias de más de 50 MPa posterior a la exposición a 600 °C, sin embargo, posterior a la exposición a 800 °C únicamente muestras producidas con activadores de RHA retuvieron resistencias medibles. Este estudio elucidó que cementantes de escoria activada con

  17. Effects of sintering temperature on the corrosion behavior of AZ31 alloy with Ca–P sol–gel coating

    Energy Technology Data Exchange (ETDEWEB)

    Niu, Bo [School of Materials Science and Engineering, Liaoning University of Technology, Jinzhou, Liaoning Province, 121001 (China); Shi, Ping, E-mail: p_shi@sohu.com [School of Materials Science and Engineering, Liaoning University of Technology, Jinzhou, Liaoning Province, 121001 (China); Wei, Donghua [School of Materials Science and Engineering, Liaoning University of Technology, Jinzhou, Liaoning Province, 121001 (China); E, Shanshan [School of Mathematics and Physics, Bohai University, Jinzhou, Liaoning Province, 121013 (China); Li, Qiang; Chen, Yang [School of Materials Science and Engineering, Liaoning University of Technology, Jinzhou, Liaoning Province, 121001 (China)

    2016-04-25

    To slow down the initial biodegradation rate of magnesium alloy, calcium phosphate (Ca–P) coatings were prepared on AZ31 magnesium alloy by a sol–gel technique. To study the effects of sintering temperature on microstructure, bonding strength and corrosion behavior of the coatings, scanning electron microscopy (SEM), energy dispersive spectroscopy (EDS), X-ray diffraction (XRD) and an adhesive strength test were used to characterize the coatings. The corrosion resistance of the coatings was investigated by immersion test and electrochemical corrosion techniques in simulated body fluid (SBF) solution. It shows that the sol–gel coatings consist of Ca{sub 2}P{sub 2}O{sub 7}, mixture of Ca{sub 2}P{sub 2}O{sub 7}, Ca{sub 3}(PO{sub 4}){sub 2} and hydroxyapatite, and hydroxyapatite, by sintering respectively at 300 °C, 400 °C and 500 °C. There are major cracks on the coatings. The crack area portion on the coating and the bonding strength at the interface between the calcium phosphate coating and the bare AZ31 increases, and the corrosion resistance of the coated AZ31 in SBF decreases with increasing sintering temperatures from 300 °C to 500 °C. Based on our investigations, the corrosion resistance of the coated AZ31 in SBF depends mainly on the crack area portion on the coatings, rather than on the coating phase stability. - Highlights: • Ca–P coating was prepared on AZ31 alloy by a sol–gel technique. • Crack area portion in the coating increases with temperatures. • Bonding strength between Ca–P coating and substrate increases with temperatures. • Corrosion resistance of the coated AZ31 in SBF decreases with temperatures. • Corrosion resistance of the coated AZ31 depends mainly on the crack area portion.

  18. Corrosion studies of UNS N08031 in a heavy brine LiBr solution at high temperatures

    Energy Technology Data Exchange (ETDEWEB)

    Garcia-Garcia, D.M.; Blasco-Tamarit, E.; Igual-Munoz, A.; Garcia-Anton, J. [Valencia Univ. Politecnica, Dept. de Ingenieria Quimica y Nuclear. ETSI Industriales, Valencia (Spain)

    2009-07-01

    Lithium Bromide heavy brine solutions are used as absorbent in LiBr absorption machines. These machines are an alternative to refrigeration compression systems. The double effect absorption machines are more efficient than those of single effect, but they reach higher temperatures and they use higher LiBr concentrations. These conditions aggravate the corrosion problems on the metallic components of these systems. Therefore, it is necessary to study the corrosion resistance of the construction materials of the LiBr absorption machines, like UNS N08031, under these aggressive conditions. The objective of the present work is to study the pitting corrosion resistance and the re-passivation behaviour of a highly alloyed austenitic stainless steel (N08031) in a 1080 g/l heavy brine LiBr solution at 75 C, 100 C, 125 C and 150 C. Open Circuit Potential tests and Potentiodynamic Cyclic curves were carried out to obtain information about the electrochemical behaviour of UNS N08031 alloy. Corrosion potentials and corrosion current densities were obtained from the Tafel Analysis. The pitting corrosion resistance was evaluated from the passivation current density and the pitting potential values. The re-passivation potential and the re-passivation current density provided information about the re-passivation behaviour of UNS N08031. The samples were etched to study the microstructure by Scanning Electron Microscopy (SEM). The results showed that the potentiodynamic curves were typical of a passive material at all temperatures. Pitting corrosion resistance decreased with temperature, as the decrease in pitting potential and the increase in passivation current density evidenced. However, the re-passivation capability increased with temperature, since the width of the hysteresis loop diminished as temperature increased. (authors)

  19. Electron emission yield and charging process of alkali-silicate glass submitted to an electron beam under the varying temperature condition

    Energy Technology Data Exchange (ETDEWEB)

    Belhaj, M., E-mail: Mohamed.Belhaj@onera.fr [ONERA - French Aerospace Lab, F-31055 Toulouse (France); Tondu, T.; Inguimbert, V. [ONERA - French Aerospace Lab, F-31055 Toulouse (France); Elsafi, B.; Fakhfakh, S. [LaMaCop, Faculte des Sciences de SFAX, Route Soukra Km 3, BP 1171, C.P 3000 Sfax (Tunisia); Jbara, O., E-mail: omar.jbara@univ-reims.fr [GRESPI/Materiaux Fonctionnels, UFR Sciences, BP 1039, 51687 Reims Cedex 2 (France)

    2012-01-01

    The electron emission due to electron impact of alkali-silicate glasses is measured with a technique based on the use of a Kelvin probe (KP method) and a pulsed electron beam. The KP method, allows a clear discrimination between the external and internal effects of charging process. The effect of the incident charge fluence, incident charge fluency and the temperature on the yield curve is investigated. It was found that, at room temperature as well as at 80 Degree-Sign C, electron emission varies with charge fluence. The effects of the temperature on charging mechanisms and charge transport characteristics of alkali-silicate glasses where also studied using the measurement of displacement and leakage currents under continuous electron irradiation in scanning electron microscope (SEM). The results clearly establish a correlation between charge carriers mobility and secondary electron emission yield. The enhancement of charge carrier mobility with increasing the temperature prevents the formation of a positive space charge (i.e. creation of positive ions and/or holes) that internally reduces the secondary electron (SE) emission. The higher is the temperature and the higher is the electron emission yield (EEY).

  20. High-temperature corrosion and applications of nickel and iron aluminides in coal-conversion power systems

    Energy Technology Data Exchange (ETDEWEB)

    Natesan, K. [Argonne National Lab., IL (United States); Tortorelli, P.F. [Oak Ridge National Lab., TN (United States)

    1996-10-01

    Nickel and iron aluminide intermetallics are being developed for use as structural materials and/or as cladding for conventional engineering alloys. In addition to strength advantages, these materials exhibit excellent resistance to corrosion in single- and multioxidant environments at elevated temperatures by the formation of slow-growing, adherent alumina scales. Corrosion resistance in a given environment is strongly dependent on the composition of the alloy and on the nature of the corrosive species prevalent in the service environment. This paper presents a comprehensive review of the current status of the corrosion performance of these intermetallics in oxidizing, sulfidizing, and multicomponent gas environments of typical coal-conversion systems. Mechanisms of scale development/breakdown, performance envelopes for long-term usage of these materials, approaches to modifying the surfaces of engineering alloys by cladding or coating them with intermetallics, and in-service experience with these materials are emphasized.

  1. Oxidation/Corrosion Behaviour of ODS Ferritic/Martensitic Steels in Pb Melt at Elevated Temperature

    Directory of Open Access Journals (Sweden)

    O. I. Yaskiv

    2014-01-01

    Full Text Available Lead-based melts (Pb, Pb-Bi are considered as candidate coolants and spallation neutron targets due to their excellent thermophysical and nuclear properties. However, the corrosion of structural materials remains a major issue. Oxide dispersion strengthened (ODS ferritic/martensitic steels are considered for high temperature application for both fission and fusion reactor concepts. The oxidation/corrosion kinetics in a static oxygen-saturated Pb melt at temperature of 550°C as well as the morphology and composition of scales formed on ferritic/martensitic Fe-9Cr-1.5W and ferritic Fe-14Cr-1.5W ODS steels have been investigated. Both materials showed homogeneous multiple, dense scales that consisted of typical combination of Fe3O4 as outer sublayer and (Fe,Cr3O4 as inner sublayer. A nonuniform growth of inner oxide sublayers into the metal matrix as well as a good adhesion to the metal substrate is observed. With the prolongation of exposure from 240 to 1000 h, observed scales grow from 35 µm to 45 µm for ODS Fe-9Cr steel and from 40 µm to 60 µm for ODS Fe-14Cr steel with the thinning rates of 0,22 and 0,31 mm/year correspondingly. The mechanism of scales formation is discussed.

  2. Stress Corrosion Cracking of Zircaloy-4 in Halide Solutions: Effect of Temperature

    Directory of Open Access Journals (Sweden)

    Farina S.B.

    2002-01-01

    Full Text Available Zircaloy-4 was found to be susceptible to stress corrosion cracking in 1 M NaCl, 1 M KBr and 1 M KI aqueous solutions at potentials above the pitting potential. In all the solutions tested crack propagation was initially intergranular and then changed to transgranular. The effect of strain rate and temperature on the SCC propagation was investigated. An increase in the strain rate was found to lead to an increase in the crack propagation rate. The crack propagation rate increases in the three solutions tested as the temperatures increases between 20 and 90 °C. The Surface-Mobility SCC mechanism accounts for the observation made in the present work, and the activation energy predicted in iodide solutions is similar to that found in the literature.

  3. Eight-phase alkali feldspars: low-temperature cryptoperthite, peristerite and multiple replacement reactions in the Klokken intrusion

    Science.gov (United States)

    Parsons, Ian; Fitz Gerald, John D.; Heizler, Matthew T.; Heizler, Lynn L.; Ivanic, Tim; Lee, Martin R.

    2013-05-01

    Eight feldspar phases have been distinguished within individual alkali feldspar primocrysts in laminated syenite members of the layered syenite series of the Klokken intrusion. The processes leading to the formation of the first four phases have been described previously. The feldspars crystallized as homogeneous sodian sanidine and exsolved by spinodal decomposition, between 750 and 600 °C, depending on bulk composition, to give fully coherent, strain-controlled braid cryptoperthites with sub-μm periodicities. Below ~500 °C, in the microcline field, these underwent a process of partial mutual replacement in a deuteric fluid, producing coarse (up to mm scale), turbid, incoherent patch perthites. We here describe exsolution and replacement processes that occurred after patch perthite formation. Both Or- and Ab-rich patches underwent a new phase of coherent exsolution by volume diffusion. Or-rich patches began to exsolve albite lamellae by coherent nucleation in the range 460-340 °C, depending on patch composition, leading to film perthite with ≤1 μm periodicities. Below ~300 °C, misfit dislocation loops formed, which were subsequently enlarged to nanotunnels. Ab-rich patches (bulk composition ~Ab91Or1An8), in one sample, exsolved giving peristerite, with one strong modulation with a periodicity of ~17 nm and a pervasive tweed microtexture. The Ab-rich patches formed with metastable disorder below the peristerite solvus and intersected the peristerite conditional spinodal at ~450 °C. This is the first time peristerite has been imaged using TEM within any perthite, and the first time peristerite has been found in a relatively rapidly cooled geological environment. The lamellar periodicities of film perthite and peristerite are consistent with experimentally determined diffusion coefficients and a calculated cooling history of the intrusion. All the preceding textures were in places affected by a phase of replacement correlating with regions of extreme optical

  4. Corrosion of high temperature resisting alloys exposed to heavy fuel ash; Corrosion de aleaciones resistentes a altas temperaturas expuestas a ceniza de combustoleo pesado

    Energy Technology Data Exchange (ETDEWEB)

    Wong Moreno, Adriana del Carmen

    1998-03-01

    The objective of the performed research was to study the degradation process by high temperature corrosion of alloys exposed to heavy fuel oil ashes through a comparative experimental evaluation of its performance that allowed to establish the mechanisms involved in the phenomenon. The experimentation carried out involved the determination of the resistance to the corrosion of 14 alloys of different type (low and medium alloy steels, ferritic and austenitic stainless steels, nickel base alloys and a FeCrAl alloy of type ODS) exposed to high temperatures (580 Celsius degrees - 900 Celsius degrees) in 15 ash deposits with different corrosive potential, which were collected in the high temperature zone of boilers of thermoelectric power stations. The later studies to the corrosion tests consisted of the analysis by sweeping electron microscopy supported by microanalysis of the corroded probes, with the purpose of determining the effect of Na, V and S on the corrosivity of the ash deposits and the effect of the main alloying elements on the corrosion resistance of the alloys. Such effects are widely documented to support the proposed mechanisms of degradation that are occurring. The global analysis of the generated results has allowed to propose a model to explain the global mechanism of corrosion of alloys exposed to the high temperatures of ash deposits. The proposed model, complements the processed one by Wilson, widely accepted for fused vanadates, as far as on one hand, it considers the effect of the sodium sulfate presence (in addition to the vanadium compounds) in the deposits, and on the other hand, it extends it to temperatures higher than the point of fusion of constituent vanadium compounds of the deposits. Both aspects involve considering the roll that the process of diffusion of species has on the degradation and the capacity of protection of the alloy. The research performed allowed to confirm what the Wilson model had established for deposits with high

  5. 9% Cr steel high temperature oxidation. Solutions investigated for improving corrosion resistance of the steel

    Energy Technology Data Exchange (ETDEWEB)

    Evin, Harold Nicolas; Heintz, Olivier; Chevalier, Sebastien [UMR 5209 CNRS-Bourgogne Univ. (France). Lab. Interdisciplinaire Carnot de Bourgogne; Foejer, Cecilia; Jakani, Saad; Dhont, Annick; Claessens, Serge [OCAS N.V. ArcelorMittal Global R and D, Gent (Belgium)

    2010-07-01

    The improvement of high temperature oxidation resistance of low chromium content steels, such as T/P91, is of great interest in regards with their application in thermal power generating plants. Indeed, they possess good creep properties, but are facing their limits of use at temperature higher than 600 C, due to accelerated corrosion phenomena. Good knowledge of the mechanisms involved during their oxidation process is needed to prevent the degradation of the materials and to extend life time of the power plants components. Oxide layers thermally grown, on 9% Cr steels (provided by OCAS N.V), during isothermal tests between 600 C and 750 C in laboratory air under atmospheric pressure were investigated, by Scanning Electron Microscopy (SEM) and X-ray diffraction (XRD). The oxidation behaviour appeared very limited at 750 C, due to the presence of a breakaway, which can be linked to iron porous oxide grown over the surface of the samples. ''In situ'' X-ray Photoelectron spectroscopy (XPS) analyses were performed in air at 600 C after short exposures (between 5 min and 25 h). A complex mixture of iron oxide, Cr{sub 2}O{sub 3} and Cr (VI) species were characterized in the scales. The in-situ analyses were compared and related to XPS analyses performed on thick oxide scales formed on samples oxidized in air at 600 C for 100h. An oxidation mechanism is then proposed to understand the oxide scale growth in the temperature range 600 - 750 C. The second step of this study consists in improving the high temperature corrosion resistance of these steels without modifying their mechanical properties. Thus several solutions were investigated such as MOCVD coatings, pack cementation coatings, and tested in cycle conditions prior. (orig.)

  6. High-temperature corrosion behavior of coatings and ODS alloys based on Fe{sub 3}Al

    Energy Technology Data Exchange (ETDEWEB)

    Tortorelli, P.F.; Pint, B.A.; Wright, I.G.

    1996-06-01

    Iron aluminides containing greater than about 20-25 @ % Al have oxidation/sulfidation resistance at temperatures well above those at which these alloys have adequate mechanical strength. In addition to alloying modifications for improved creep resistance of wrought material, this strength limitation is being addressed by development of oxide-dispersion- strengthened (ODS) iron aluminides and by evaluation of Fe{sub 3}Al alloy compositions as coatings or claddings on higher-strength, less corrosion-resistant materials. As part of these efforts, the high-temperature corrosion behavior of iron-aluminide weld overlays and ODS alloys is being characterized and compared to previous results for ingot-processed material.

  7. An evaluation of mechanical and high-temperature corrosion properties of Ni-Cr alloy with composition of alloying elements

    Energy Technology Data Exchange (ETDEWEB)

    Jung, Sujin; Kim, Dongjin [Korea Atomic Energy Research Institute, Daejeon (Korea, Republic of)

    2014-05-15

    Helium is used as a coolant in a VHTR owing to its high thermal conductivity, inertness, and low neutron absorption. However, helium inevitably includes impurities that create an imbalance in the surface reactivity at the interface of the coolant and the exposed materials. As the Alloy 617 has been exposed to high temperatures at 950 .deg. C in the impure helium environment of a VHTR, degradation of material is accelerated and mechanical properties decreased. An alloy superior to alloy 617 should be developed. In this study, the mechanical and high-temperature corrosion properties for Ni-Cr alloys fabricated in laboratory were evaluated as a function of the grain boundary strengthening and alloying element composition. The mechanical property and corrosion property for Ni-Cr alloys fabricated in a laboratory were evaluated as a function of the main element composition. The ductility was increased and decreased by increasing the amount of Mo and Cr, respectively. Surface oxide was detached during the corrosion test, because there was not aluminum element in the alloy. Aluminum seems to act as an anti-corrosive role in Ni-based alloy. In conclusion, the addition of Al into the alloy is required to improvement of high temperature corrosion resistance.

  8. TEM studies of high temperature corrosion behaviour of TiAl intermetallics with surface modifications

    Energy Technology Data Exchange (ETDEWEB)

    Du, H.L.; Rose, S.R.; Xiang, Z.D.; Datta, P.K. [University of Northumbria, Advanced Materials Research Institute, Ellison Building, Ellison Place, NE1 8 ST Newcastle upon Tyne (United Kingdom); Li, X.Y. [Ion Engieneering Research Institute Corporation, 2-8-1, Tsudayamate, Hirakata, Osaka 513-0128 (Japan)

    2003-04-01

    The oxidation/sulphidation behaviour of a Ti-46.7Al-1.9W-0.5Si alloy with a TiAl{sub 3} diffusion coating was studied in an environment of H{sub 2}/H{sub 2}S/H{sub 2}O at 850{sup o}C. The kinetic results demonstrate that the TiAl{sub 3} coating significantly increased the high temperature corrosion resistance of Ti-46.7Al-1.9W-0.5Si. The SEM, EDX, XRD and TEM analysis reveals that the formation of an Al{sub 2}O{sub 3} scale on the surface of the TiAl{sub 3}-coated sample was responsible for the enhancement of the corrosion resistance. The Ti-46.7Al-1.9W-0.5Si alloy was also modified by Nb ion implantation. The Nb ion implanted and as received samples were subjected to cyclic oxidation in an open air at 800{sup o}C. The Nb ion implantation not only increased the oxidation resistance but also substantially improved the adhesion of scale to the substrate. (Abstract Copyright [2003], Wiley Periodicals, Inc.)

  9. KCl-induced high temperature corrosion of selected commercial alloys. Part I: chromia-formers

    DEFF Research Database (Denmark)

    Kiamehr, Saeed; Dahl, Kristian Vinter; Montgomery, Melanie

    2015-01-01

    Laboratory testing of selected chromia-forming alloys was performed to rank the materials and gain further knowledge on the mechanism of KCl-induced high temperature corrosion. The investigated alloys were stainless steels EN1.4021, EN1.4057, EN1.4521, TP347H (coarse-grained), TP347HFG (fine......-grained), Sanicro 28 and the nickel-based alloys 625, 263 and C276. Exposure was performed at 600 °C for 168 h in flowing N2(g)+5%O2(g)+15% H2O(g) (vol.%). Samples were covered with KCl powder prior to exposure. A salt-free exposure was also performed for comparison. Corrosion morphology and products were studied...... with scanning electron microscopy (SEM), energy dispersive X-ray spectroscopy (EDS) and X-ray diffractometry (XRD). It was observed that in the salt-free exposure, stainless steels TP347H (coarse-grained) and EN1.4521 failed to form a thin protective oxide layer compared to the oxide formed on the other alloys...

  10. The Effect of Temperature and Acid Concentration on Corrosion of Low Carbon Steel in Hydrochloric Acid Media

    OpenAIRE

    Anees A. Khadom; Aprael S. Yaro; Abdul A.H. Kadum; Ahmed S. AlTaie; Ahmed Y. Musa

    2009-01-01

    Problem statement: The effect of different temperatures and acid concentrations on the corrosion of low carbon steel in hydrochloric acid were addressed in this study. Approach: The effect of temperature was explained by application of Arrhenius equation and transition state theory, while the acid concentration effect was explained using reaction kinetic equations. The combined effect of temperature and acid concentration then modeled using a nonlinear regression method. Results: A detail of ...

  11. High temperature degradation by erosion-corrosion in bubbling fluidized bed combustors

    Directory of Open Access Journals (Sweden)

    Hou Peggy

    2004-01-01

    Full Text Available Heat-exchanger tubes in fluidized bed combustors (FBCs often suffer material loss due to combined corrosion and erosion. Most severe damage is believed to be caused by the impact of dense packets of bed material on the lower parts of the tubes. In order to understand this phenomenon, a unique laboratory test rig at Berkeley was designed to simulate the particle hammering interactions between in-bed particles and tubes in bubbling fluidized bed combustors. In this design, a rod shaped specimen is actuated a short distance within a partially fluidized bed. The downward specimen motion is controlled to produce similar frequencies, velocities and impact forces as those experienced by the impacting particle aggregates in practical systems. Room temperature studies have shown that the degradation mechanism is a three-body abrasion process. This paper describes the characteristics of this test rig, reviews results at elevated temperatures and compares them to field experience. At higher temperatures, deposits of the bed material on tube surfaces can act as a protective layer. The deposition depended strongly on the type of bed material, the degree of tube surface oxidation and the tube and bed temperatures. With HCl present in the bed, wastage was increased due to enhanced oxidation and reduced oxide scale adherence.

  12. Application of aluminum diffusion coatings to mitigate the KCl-induced high-temperature corrosion

    DEFF Research Database (Denmark)

    Kiamehr, Saeed; Lomholt, T. N.; Dahl, Kristian Vinter

    2017-01-01

    Pack cementation was used to produce Fe1−xAl and Fe2Al5 diffusion coatings on ferritic-martensitic steel P91 and a Ni2Al3 diffusion coating on pure nickel. The performance of diffusion coatings against high-temperature corrosion induced by potassium chloride (KCl) was evaluated by exposing......-ray diffractometry (XRD) before and after the exposures. It was found that all the diffusion coatings formed protective oxides under salt-free exposure in air. Under the salt deposit, Fe1−xAl showed local failure while on large parts of the sample a protective layer had formed. Fe2Al5 was attacked over the entire...

  13. Development of self-powered wireless high temperature electrochemical sensor for in situ corrosion monitoring of coal-fired power plant.

    Science.gov (United States)

    Aung, Naing Naing; Crowe, Edward; Liu, Xingbo

    2015-03-01

    Reliable wireless high temperature electrochemical sensor technology is needed to provide in situ corrosion information for optimal predictive maintenance to ensure a high level of operational effectiveness under the harsh conditions present in coal-fired power generation systems. This research highlights the effectiveness of our novel high temperature electrochemical sensor for in situ coal ash hot corrosion monitoring in combination with the application of wireless communication and an energy harvesting thermoelectric generator (TEG). This self-powered sensor demonstrates the successful wireless transmission of both corrosion potential and corrosion current signals to a simulated control room environment. Copyright © 2014 ISA. All rights reserved.

  14. Na2SO4 induced corrosion of nickel at high temperature

    Science.gov (United States)

    Misra, A. K.

    1985-01-01

    Sodium sulfate-induced corrosion of nickel was studied at 900 C as a function of oxygen partial pressure. For high O2 partial pressures, accelerated corrosion during the first few minutes occurred by rapid penetration of the melt along the metal grain boundaries. A mechanism is proposed to explain this phenomenon. Repetitive scale metal detachment was observed for corrosion in lower O2 partial pressures and during the later period of corrosion in higher O2 partial pressures. The effect of preoxidation on the hot corrosion has also been studied. An induction period is observed before the onset of rapid corrosion for the preoxidized samples; the onset of rapid corrosion is associated with sudden cracking of the scale. The length of the induction period for the preoxidized samples is a function of the length of preoxidation, and appears to be related to the structure of the oxide scale after the preoxidation treatment.

  15. High temperature corrosion of advanced ceramic materials for hot gas filters and heat exchangers

    Energy Technology Data Exchange (ETDEWEB)

    Crossland, C.E.; Shelleman, D.L.; Spear, K.E. [Pennsylvania State Univ., University Park, PA (United States)] [and others

    1996-08-01

    A vertical flow-through furnace has been built to study the effect of corrosion on the morphology and mechanical properties of ceramic hot gas filters. Sections of 3M Type 203 and DuPont Lanxide SiC-SiC filter tubes were sealed at one end and suspended in the furnace while being subjected to a simulated coal combustion environment at 870{degrees}C. X-ray diffraction and electron microscopy is used to identify phase and morphology changes due to corrosion while burst testing determines the loss of mechanical strength after exposure to the combustion gases. Additionally, a thermodynamic database of gaseous silicon compounds is currently being established so that calculations can be made to predict important products of the reaction of the environment with the ceramics. These thermodynamic calculations provide useful information concerning the regimes where the ceramic may be degraded by material vaporization. To verify the durability and predict lifetime performance of ceramic heat exchangers in coal combustion environments, long-term exposure testing of stressed (internally pressurized) tubes must be performed in actual coal combustion environments. The authors have designed a system that will internally pressurize 2 inch OD by 48 inch long ceramic heat exchanger tubes to a maximum pressure of 200 psi while exposing the outer surface of the tubes to coal combustion gas at the Combustion and Environmental Research Facility (CERF) at the Pittsburgh Energy and Technology Center. Water-cooled, internal o-ring pressure seals were designed to accommodate the existing 6 inch by 6 inch access panels of the CERF. Tubes will be exposed for up to a maximum of 500 hours at temperatures of 2500 and 2600{degrees}F with an internal pressure of 200 psi. If the tubes survive, their retained strength will be measured using the high temperature tube burst test facility at Penn State University. Fractographic analysis will be performed to identify the failure source(s) for the tubes.

  16. High temperature corrosion in gas turbines: fuel model and experimental results

    Energy Technology Data Exchange (ETDEWEB)

    Bordenet, B.; Bossmann, H.P. [ALSTOM (Schweiz) AG, Baden (Switzerland)

    2002-07-01

    The corrosion in gas turbines is caused by the interaction of the combustion gas and the materials. The risk of sulfate-induced hot corrosion arises if impurities of fuel, air and water can form corrosive compounds and condense on the materials. The compositions and the dewpoints of such deposits depend on the pressure and on the amount of impurities, e. g. Na, K, S. Thermodynamical modelling of the dewpoints was performed to determine the zones in the gas turbine with a risk of hot corrosion. Beside the theoretical approach, corrosion experiments were done with blading materials and protective coatings. The hot corrosion behaviour of three base materials, IN738 trademark, CM247 trademark and CMSX-4 trademark, and SV20, a NiCrAlY-coating material, was studied in a salt-spraying test. For each material, specimens coated with Na{sub 2}SO{sub 4} and Na{sub 2}SO{sub 4}/K{sub 2}SO{sub 4} were exposed between 750 and 950 C in air with 300 ppm SO{sub 2}. The present investigation has established that the addition of K{sub 2}SO{sub 4} to Na{sub 2}SO{sub 4} causes shorter incubation periods and higher corrosion rates. IN738 has shown a good resistance against hot corrosion. The corrosion resistance of CM247 and CMSX-4 was very poor. In a corrosive environment, both alloys have to be protected by an oxidation- and corrosion-resistant coating. SV20 has exhibited an excellent corrosion resistance with incubation times >1000 h at 800 C. The present study has shown that the combination of thermodynamical modelling and corrosion experiments is a suitable approach to assess the risk of hot corrosion in gas turbines. (orig.)

  17. High temperature corrosion of advanced ceramic materials for hot gas filters. Topical report for part 1 of high temperature corrosion of advanced ceramic materials for hot gas filters and heat exchangers

    Energy Technology Data Exchange (ETDEWEB)

    Spear, K.E.; Crossland, C.E.; Shelleman, D.L.; Tressler, R.E. [Pennsylvania State Univ., University Park, PA (United States). Dept. of Materials Science and Engineering

    1997-12-11

    This program consists of two separate research areas. Part 1, for which this report is written, studied the high temperature corrosion of advanced ceramic hot gas filters, while Part 2 studied the long-term durability of ceramic heat exchangers to coal combustion environments. The objectives of Part 1 were to select two candidate ceramic filter materials for flow-through hot corrosion studies and subsequent corrosion and mechanical properties characterization. In addition, a thermodynamic database was developed so that thermochemical modeling studies could be performed to simulate operating conditions of laboratory reactors and existing coal combustion power plants, and to predict the reactions of new filter materials with coal combustion environments. The latter would make it possible to gain insight into problems that could develop during actual operation of filters in coal combustion power plants so that potential problems could be addressed before they arise.

  18. Effect of Annealing Temperature on the Corrosion Protection of Hot Swaged Ti-54M Alloy in 2 M HCl Pickling Solutions

    Directory of Open Access Journals (Sweden)

    El-Sayed M. Sherif

    2017-01-01

    Full Text Available The corrosion of Ti-54M titanium alloy processed by hot rotary swaging and post-annealed to yield different grain sizes, in 2 M HCl solutions is reported. Two annealing temperatures of 800 °C and 940 °C, followed by air cooling and furnace cooling were used to give homogeneous grain structures of 1.5 and 5 μm, respectively. It has been found that annealing the alloy at 800 °C decreased the corrosion of the alloy, with respect to the hot swaged condition, through increasing its corrosion resistance and decreasing the corrosion current and corrosion rate. Increasing the annealing temperature to 940 °C further decreased the corrosion of the alloy.

  19. The stress corrosion resistance and the cryogenic temperature mechanical properties of hot rolled Nitronic 32 bar material

    Science.gov (United States)

    Montano, J. W. L.

    1977-01-01

    The ambient and cryogenic temperature mechanical properties and the ambient temperature stress corrosion properties of hot rolled and centerless ground Nitronic 32 stainless steel bar material are presented. The mechanical properties of longitudinal specimens were evaluated at test temperatures from ambient to liquid hydrogen. The tensile test data indicated increasing smooth tensile strength with decreasing temperature to liquid hydrogen temperature. However, below -200 F (-129.0 C) the notched tensile strength decreased slightly and below -320 F (-196.0 C) the decrease was significant. The elongation and reduction of area decreased drastically at temperatures below -200 F (-129.0 C). The Charpy V-notched impact energy decreased steadily with decreasing test temperature. Stress corrosion tests were performed on longitudinal tensile specimens stressed to 0, 75, and 90 percent of the 0.2 percent yield strength and on transverse 'C'-ring specimens stressed to 75 and 90 percent of the yield strength and exposed to: alternate immersion in a 3.5 percent NaCl bath, humidity cabinet environment, and a 5 percent salt spray atmosphere. The longitudinal tensile specimens experienced no corrosive attack; however, the 'C'-rings exposed to the alternate immersion and to the salt spray experienced some shallow etching and pitting, respectively. Small cracks appeared in two of the 'C'-rings after one month exposure to the salt spray.

  20. Investigation of the Effects of Solution Temperature on the Corrosion Behavior of Austenitic Low-Nickel Stainless Steels in Citric Acid using Impedance and Polarization Measurements

    Directory of Open Access Journals (Sweden)

    Mulimbayan Francis M.

    2015-01-01

    Full Text Available Stainless steels may be classified according to alloy microstructure – ferritic, austenitic, martensitic, duplex, and precipitation hardening grades. Among these, austenitic grade has the largest contribution to market due to the alloy’s numerous industrial and domestic applications. In this study, the corrosion behavior of low-Nickel stainless steel in citric acid was investigated using potentiodynamic polarization techniques and Electrochemical Impedance Spectroscopy (EIS. The corrosion current density which is directly related to corrosion rate was extracted from the generated anodic polarization curve. Increasing the temperature of the citric acid resulted to increased corrosion current densities indicating higher corrosion rates at initial corrosion condition. EIS was performed to generate Nyquist plots whose shape and size depicts the corrosion mechanism and corrosion resistance of the alloy in citric acid, respectively. All the generated Nyquist plots have depressed semi-circle shapes implying that corrosion process takes place with charge-transfer as the rate-determining step. Based from the extracted values of polarization resistance (Rp, the temperature of the solution has negative correlation with the corrosion resistance of the studied alloy.

  1. Corrosion behavior of shape memory, superelastic, and nonsuperelastic nickel-titanium-based orthodontic wires at various temperatures.

    Science.gov (United States)

    Pun, Deo K; Berzins, David W

    2008-02-01

    Nickel-titanium orthodontic wires have various temperature-dependent phases. The purpose of this study was to investigate temperature-dependent corrosion characteristics of shape memory, superelastic, and nonsuperelastic orthodontic wires. Four orthodontic wires were investigated: 27 and 40 degrees C copper Ni-Ti (superelastic and shape memory, respectively), superelastic Ni-Ti, and nonsuperelastic Nitinol Classic. Differential scanning calorimetry (DSC) was used to confirm phase/temperature behavior of the wires. Sectioned halves of as-received archwires were assessed electrochemically in artificial saliva at 5, 24, 37, and 45 degrees C. Open circuit potential (OCP) was monitored for 2h followed by polarization resistance and cyclic polarization tests. DSC results showed Nitinol was primarily martensitic-stable whereas NiTi, 27 degrees C CuNiTi, and 40 degrees C CuNiTi possessed austenite-finish temperatures of approximately 19, 21, and 38 degrees C. The OCP of the CuNiTi wires was significantly greater than NiTi and Nitinol but no apparent trend in values was apparent with regard to temperature or phases present. Corrosion current density (i(corr)) increased with temperature for all wires, but not all were equally influenced. The two lowest austenite-finish temperature wires (27 degrees C CuNiTi and NiTi) approximately tripled in i(corr) from 37 to 45 degrees C. Greater incidence of pitting was observed in the CuNiTi wires. This study showed the corrosion rate of various nickel-titanium wires increase with temperature and different phases present may influence corrosion rate trends.

  2. KCl-Induced High-Temperature Corrosion Behavior of HVAF-Sprayed Ni-Based Coatings in Ambient Air

    Science.gov (United States)

    Jafari, Reza; Sadeghimeresht, Esmaeil; Farahani, Taghi Shahrabi; Huhtakangas, Matti; Markocsan, Nicolaie; Joshi, Shrikant

    2018-01-01

    KCl-induced high-temperature corrosion behavior of four HVAF-sprayed Ni-based coatings (Ni21Cr, Ni5Al, Ni21Cr7Al1Y and Ni21Cr9Mo) under KCl deposit has been investigated in ambient air at 600 °C up to 168 h. The coatings were deposited onto 16Mo3 steel—a widely used boiler tube material. Uncoated substrate, 304L and Sanicro 25 were used as reference materials in the test environment. SEM/EDS and XRD techniques were utilized to characterize the as-sprayed and exposed samples. The results showed that the small addition of KCl significantly accelerated degradation to the coatings. All coatings provided better corrosion resistance compared to the reference materials. The alumina-forming Ni5Al coating under KCl deposit was capable of forming a more protective oxide scale compared to the chromia-forming coatings as penetration of Cl through diffusion paths was hindered. Both active corrosion and chromate formation mechanisms were found to be responsible for the corrosion damages. The corrosion resistance of the coatings based on the microstructure analysis and kinetics had the following ranking (from the best to worst): Ni5Al > Ni21Cr > Ni21Cr7Al1Y > Ni21Cr9Mo.

  3. Monitoring corrosion and corrosion control of iron in HCl by non-ionic surfactants of the TRITON-X series - Part II. Temperature effect, activation energies and thermodynamics of adsorption

    Energy Technology Data Exchange (ETDEWEB)

    Amin, Mohammed A., E-mail: maaismail@yahoo.co [Materials and Corrosion Lab (MCL), Department of Chemistry, Faculty of Science, Taif University, 888 Hawiya (Saudi Arabia); Department of Chemistry, Faculty of Science, Ain shams University, 11566 Abbassia, Cairo (Egypt); Ahmed, M.A. [Physics Department, Faculty of Science, Taif University, 888 Hawiya (Saudi Arabia); Arida, H.A. [Materials and Corrosion Lab (MCL), Department of Chemistry, Faculty of Science, Taif University, 888 Hawiya (Saudi Arabia); Arslan, Taner [Department of Chemistry, Eskisehir Osmangazi University, 26480 Eskisehir (Turkey); Saracoglu, Murat [Faculty of Education, Erciyes University, 38039 Kayseri (Turkey); Kandemirli, Fatma [Department of Chemistry, Nigde University, 41000 Nigde (Turkey)

    2011-02-15

    Research highlights: TX-305 exhibits inhibiting properties for iron corrosion more than TX-165 and TX 100. Inhibition efficiency increases with temperature, suggesting chemical adsorption. The three tested surfactants act as mixed-type inhibitors with cathodic predominance. Validation of corrosion rates measured by Tafel extrapolation method is confirmed. - Abstract: The inhibition characteristics of non-ionic surfactants of the TRITON-X series, namely TRITON-X-100 (TX-100), TRITON-X-165 (TX-165) and TRITON-X-305 (TX-305), on the corrosion of iron was studied in 1.0 M HCl solutions as a function of inhibitor concentration (0.005-0.075 g L{sup -1}) and solution temperature (278-338 K). Measurements were conducted based on Tafel extrapolation method. Electrochemical frequency modulation (EFM), a non-destructive corrosion measurement technique that can directly give values of corrosion current without prior knowledge of Tafel constants, is also presented. Experimental corrosion rates determined by the Tafel extrapolation method were compared with corrosion rates obtained by the EFM technique and an independent method of chemical analysis. The chemical method of confirmation of the corrosion rates involved determination of the dissolved cation, using ICP-AES (inductively coupled plasma atomic emission spectrometry). The aim was to confirm validation of corrosion rates measured by the Tafel extrapolation method. Results obtained showed that, in all cases, the inhibition efficiency increased with increase in temperature, suggesting that chemical adsorption occurs. The adsorptive behaviour of the three surfactants followed Temkin-type isotherm. The standard free energies of adsorption decreased with temperature, reflecting better inhibition performance. These findings confirm chemisorption of the tested inhibitors. Thermodynamic activation functions of the dissolution process were also calculated as a function of each inhibitor concentration. All the results obtained from

  4. Oxygen sensor development and low temperature corrosion study in lead-alloy coolant loop

    Energy Technology Data Exchange (ETDEWEB)

    Hwang, Il Soon; Bahn, Chi Bum; Lee, Seung Gi; Jeong, Seung Ho; Nam, Hyo On; Lim, Jun [Seoul National University, Seoul (Korea, Republic of)

    2007-07-15

    Oxygen sensor to measure dissolved oxygen concentration at liquid lead-bismuth eutectic environments have been developed. Developed oxygen sensor for application in lead-bismuth eutectic (LBE) system was based on the oxygen ion conductor made of YSZ ceramic having Bi/Bi2O3 reference joined by electro-magnetic swaging. Leakage problem, which was major problem of existing sensors, can be solved by using electro-magnetic swaging method. A new calibration strategy combining the oxygen titration with electrochemical impedance spectroscopy (EIS) was performed to increase the reliability of sensor. Another calibration was also conducted by controlling the oxygen concentration using OCS (oxygen control system). Materials corrosion tests of various metals (SS316, EP823, T91 and HT9) were conducted for up to 1,000 hours with specimen inspection after every 333hours at 450 .deg. C in HELIOS. Oxygen concentration was controlled at 10{sup -6} wt% by using the direct gas bubbling of Ar+4%H{sub 2}, Ar+5%O{sub 2} and pure Ar. The dissolved oxygen concentration in LBE was also monitored by two calibrated YSZ oxygen sensors located at different places under different temperatures within HELIOS. It shows a good performance during 1000 hours. Liquid metal embrittlement (LME) test of SS316L specimen in the LBE was performed at various temperature and strain rate. The result shows that the liquid metal embrittlement effect is not crucial at tested conditions.

  5. Temperature, stress, and corrosive sensing apparatus utilizing harmonic response of magnetically soft sensor element (s)

    Science.gov (United States)

    Grimes, Craig A. (Inventor); Ong, Keat Ghee (Inventor)

    2003-01-01

    A temperature sensing apparatus including a sensor element made of a magnetically soft material operatively arranged within a first and second time-varying interrogation magnetic field, the first time-varying magnetic field being generated at a frequency higher than that for the second magnetic field. A receiver, remote from the sensor element, is engaged to measure intensity of electromagnetic emissions from the sensor element to identify a relative maximum amplitude value for each of a plurality of higher-order harmonic frequency amplitudes so measured. A unit then determines a value for temperature (or other parameter of interst) using the relative maximum harmonic amplitude values identified. In other aspects of the invention, the focus is on an apparatus and technique for determining a value for of stress condition of a solid analyte and for determining a value for corrosion, using the relative maximum harmonic amplitude values identified. A magnetically hard element supporting a biasing field adjacent the magnetically soft sensor element can be included.

  6. Effect of dissolved hydrogen on corrosion of 316NG stainless steel in high temperature water

    Energy Technology Data Exchange (ETDEWEB)

    Dong, Lijin [Key Laboratory of Nuclear Materials and Safety Assessment, Institute of Metal Research, Chinese Academy of Sciences, 62 Wencui Road, Shenyang City 110016 (China); Key Laboratory for Anisotropy and Texture of Materials (Ministry of Education), Northeastern University, Shenyang City 110819 (China); Peng, Qunjia, E-mail: qunjiapeng@imr.ac.cn [Key Laboratory of Nuclear Materials and Safety Assessment, Institute of Metal Research, Chinese Academy of Sciences, 62 Wencui Road, Shenyang City 110016 (China); Zhang, Zhiming [Key Laboratory of Nuclear Materials and Safety Assessment, Institute of Metal Research, Chinese Academy of Sciences, 62 Wencui Road, Shenyang City 110016 (China); Shoji, Tetsuo [Frontier Research Initiative, New Industry Creation Hatchery Center, Tohoku University, 6-6-10, Aoba, Aramaki, Aoba-ku, Sendai 980-8579 (Japan); Han, En-Hou; Ke, Wei [Key Laboratory of Nuclear Materials and Safety Assessment, Institute of Metal Research, Chinese Academy of Sciences, 62 Wencui Road, Shenyang City 110016 (China); Wang, Lei [Key Laboratory for Anisotropy and Texture of Materials (Ministry of Education), Northeastern University, Shenyang City 110819 (China)

    2015-12-15

    Highlights: • Dissolved hydrogen (DH) effect on corrosion of stainless steel in high temperature water. • Increasing DH caused decrease of Cr- but increase of Fe-concentrations in the inner oxide layer. • Concentration gradient of Cr and Fe in the inner oxide layer. • DH effect was attributed to the accelerated diffusion of Fe ion in the inner oxide layer. - Abstract: Characterizations of oxide films formed on 316 stainless steel in high temperature, hydrogenated water were conducted. The results show the oxide film consists of an outer layer with oxide particles of Fe–Ni spinel and hematite, and an inner continuous layer of Fe–Cr–Ni spinel. Increasing dissolved hydrogen (DH) concentrations causes decrease of Cr- and increase of Fe-concentrations in the inner layer. A continuous decrease of Cr- and increase of Fe-concentrations was observed from the surface of the inner layer to the oxide/substrate interface. The DH effect is attributed to the enhanced diffusion of Fe ions in the oxide film by hydrogen.

  7. Detection and evaluation of corrosion zones at high temperature in steam generators; Deteccion y evaluacion de zonas de corrosion en alta temperatura de generadoras de vapor

    Energy Technology Data Exchange (ETDEWEB)

    Martinez Villafane, Alberto; Chacon Nava, Jose G.; Huerta Espino, Mario; Mojica Calderon, Cecilio; Castillo Viveros, Antonio [Instituto de Investigaciones Electricas, Cuernavaca (Mexico)

    1990-12-31

    This paper presents the methodology for the detection and evaluation of high corrosion zones at high temperature. The results found up to now, show a critical zone in the Babcock Hitachi design, specifically in the high temperature reheater in the zone nearby the outlet header. In the normalized design CE (Mitsubishi) of 300 MW and CE (Canada) of 300 MW, the results found in recent years show small thickness reduction, therefore a good operation of these steam generators is recognized. [Espanol] En este trabajo se presenta la metodologia para la deteccion y evaluacion de zonas de corrosion en alta temperatura. Los resultados encontrados hasta el momento muestran una zona critica en el diseno Babcock Hitachi, especificamente en el recalentador de alta temperatura en la zona cercana al cabezal de salida. En el diseno normalizado CE (Mitsubishi) de 300 MW y CE (Canada) de 300 MW, los resultados encontrados en anos recientes muestran poca disminucion de espesor, por lo que se considera una buena operacion de estos generadores de vapor.

  8. Effect of Annealing Temperature on the Mechanical and Corrosion Behavior of a Newly Developed Novel Lean Duplex Stainless Steel

    Science.gov (United States)

    Guo, Yanjun; Hu, Jincheng; Li, Jin; Jiang, Laizhu; Liu, Tianwei; Wu, Yanping

    2014-01-01

    The effect of annealing temperature (1000–1150 °C) on the microstructure evolution, mechanical properties, and pitting corrosion behavior of a newly developed novel lean duplex stainless steel with 20.53Cr-3.45Mn-2.08Ni-0.17N-0.31Mo was studied by means of optical metallographic microscopy (OMM), scanning electron microscopy (SEM), magnetic force microscopy (MFM), scanning Kelvin probe force microscopy (SKPFM), energy dispersive X-ray spectroscopy (EDS), uniaxial tensile tests (UTT), and potentiostatic critical pitting temperature (CPT). The results showed that tensile and yield strength, as well as the pitting corrosion resistance, could be degraded with annealing temperature increasing from 1000 up to 1150 °C. Meanwhile, the elongation at break reached the maximum of 52.7% after annealing at 1050 °C due to the effect of martensite transformation induced plasticity (TRIP). The localized pitting attack preferentially occurred at ferrite phase, indicating that the ferrite phase had inferior pitting corrosion resistance as compared to the austenite phase. With increasing annealing temperature, the pitting resistance equivalent number (PREN) of ferrite phase dropped, while that of the austenite phase rose. Additionally, it was found that ferrite possessed a lower Volta potential than austenite phase. Moreover, the Volta potential difference between ferrite and austenite increased with the annealing temperature, which was well consistent with the difference of PREN. PMID:28788201

  9. Effect of Annealing Temperature on the Mechanical and Corrosion Behavior of a Newly Developed Novel Lean Duplex Stainless Steel

    Directory of Open Access Journals (Sweden)

    Yanjun Guo

    2014-09-01

    Full Text Available The effect of annealing temperature (1000–1150 °C on the microstructure evolution, mechanical properties, and pitting corrosion behavior of a newly developed novel lean duplex stainless steel with 20.53Cr-3.45Mn-2.08Ni-0.17N-0.31Mo was studied by means of optical metallographic microscopy (OMM, scanning electron microscopy (SEM, magnetic force microscopy (MFM, scanning Kelvin probe force microscopy (SKPFM, energy dispersive X-ray spectroscopy (EDS, uniaxial tensile tests (UTT, and potentiostatic critical pitting temperature (CPT. The results showed that tensile and yield strength, as well as the pitting corrosion resistance, could be degraded with annealing temperature increasing from 1000 up to 1150 °C. Meanwhile, the elongation at break reached the maximum of 52.7% after annealing at 1050 °C due to the effect of martensite transformation induced plasticity (TRIP. The localized pitting attack preferentially occurred at ferrite phase, indicating that the ferrite phase had inferior pitting corrosion resistance as compared to the austenite phase. With increasing annealing temperature, the pitting resistance equivalent number (PREN of ferrite phase dropped, while that of the austenite phase rose. Additionally, it was found that ferrite possessed a lower Volta potential than austenite phase. Moreover, the Volta potential difference between ferrite and austenite increased with the annealing temperature, which was well consistent with the difference of PREN.

  10. Effect of Annealing Temperature on the Mechanical and Corrosion Behavior of a Newly Developed Novel Lean Duplex Stainless Steel.

    Science.gov (United States)

    Guo, Yanjun; Hu, Jincheng; Li, Jin; Jiang, Laizhu; Liu, Tianwei; Wu, Yanping

    2014-09-12

    The effect of annealing temperature (1000-1150 °C) on the microstructure evolution, mechanical properties, and pitting corrosion behavior of a newly developed novel lean duplex stainless steel with 20.53Cr-3.45Mn-2.08Ni-0.17N-0.31Mo was studied by means of optical metallographic microscopy (OMM), scanning electron microscopy (SEM), magnetic force microscopy (MFM), scanning Kelvin probe force microscopy (SKPFM), energy dispersive X-ray spectroscopy (EDS), uniaxial tensile tests (UTT), and potentiostatic critical pitting temperature (CPT). The results showed that tensile and yield strength, as well as the pitting corrosion resistance, could be degraded with annealing temperature increasing from 1000 up to 1150 °C. Meanwhile, the elongation at break reached the maximum of 52.7% after annealing at 1050 °C due to the effect of martensite transformation induced plasticity (TRIP). The localized pitting attack preferentially occurred at ferrite phase, indicating that the ferrite phase had inferior pitting corrosion resistance as compared to the austenite phase. With increasing annealing temperature, the pitting resistance equivalent number (PREN) of ferrite phase dropped, while that of the austenite phase rose. Additionally, it was found that ferrite possessed a lower Volta potential than austenite phase. Moreover, the Volta potential difference between ferrite and austenite increased with the annealing temperature, which was well consistent with the difference of PREN.

  11. Effect of contents oil temperature and flow rate in the electrochemical corrosion of the AISI-SAE1020-steel

    Science.gov (United States)

    Cedeño, M. L.; L, E. Vera; Pineda T, Y.

    2017-01-01

    Primary causes of corrosion in components and equipment used in the petroleum industry are due to the density differences present in the multiphase system Water/Hydrocarbon/CO2 as well as the presence of weak particles of carbonic acid. The present research is focus on the study of the corrosion rate of the steel AISI-SAE 1020 under a saturated CO2 multiphase system. The effects of fluid speed, temperature and oil content on the steel corrosion were carried out in an electrode of rotator cylinder and also using electrochemical impedance spectroscopy, and potentiodynamic polarization measurements. The results show that the effect of oil content in the rate of steel corrosion is inversely proportional with the speed of the rotor. Our observations indicate that increasing the rotor speed in systems containing 60% oil or higher produce a simultaneous increase in the degradation rate of materials. Similarly, temperatures higher than 60°C generate layers of siderite that reduce the electrochemical effect.

  12. Influence of relative humidity and temperature on-site corrosion rates

    Directory of Open Access Journals (Sweden)

    Andrade, C.

    1998-09-01

    Full Text Available When the steel rebar depassivates, the corrosion starts to develop at a rate which mainly depends upon the moisture content in the concrete pores. In natural outdoor exposure conditions, the moisture content will depend not only on the relative humidity of the atmosphere but also upon the temperature cycling occurring from day to night. In order to progress in the understanding of the influence of the climatic variables on the corrosion rate of real size structures, several experiments have been performed. Thus the corrosion is measured in solutions simulating the concrete pore solution and simultaneous measurement of oxygen content, Cl-/OH- ratio and conductivity were made. As well measurements in concrete specimens submitted to outdoor conditions was made. The results enable to deduce that the variation of temperature has a multiple simultaneous effect on different parameters which may counter-balance each-other. Thus the oxygen content and the pH decrease and the Cl- increase when temperature rises. The best fit of Icorr is found with resistivity.

    Cuando el acero se despasiva, la corrosión se empieza a desarrollar a una velocidad que depende principalmente de la cantidad de humedad contenida en los poros del hormigón. En estructuras expuestas a la atmósfera, este contenido de humedad dependerá, no sólo de la humedad relativa del ambiente, sino también de las variaciones de temperatura que se producen con los ciclos día-noche. Para avanzar en el conocimiento de la influencia de las variables climáticas en la velocidad de corrosión de estructuras reales, se han llevado a cabo diversos experimentos. Primero se han realizado medidas de corrosión de barras de acero sumergidas en soluciones que simulan la solución de los poros del hormigón sometidas a varias temperaturas y se han registrado sus variaciones de contenido en oxígeno, de la relación Cl-/OH- y de su

  13. New applications of corrosion measurements by titration (CMT)

    DEFF Research Database (Denmark)

    Bech-Nielsen, Gregers

    1998-01-01

    . It is shown that when aluminium dissolves in alkali, CMT measurements can also be applied, but in this case requiring titration with alkali. Titration with alkali is also required in a special situation, where corrosion of nickel in an acid solution and subsequent formation of a nickel complex results...

  14. Firing technology in practice - temperature, residence time, corrosion; Feuerungstechnik in der Praxis - Temperatur, Verweilzeit, Korrosion

    Energy Technology Data Exchange (ETDEWEB)

    Freimann, P.; Holl, D. [Muellheizkraftwerk Betriebsgesellschaft mbH, Burgkirchen/Alz (Germany)

    1998-09-01

    In a circular dated 1st Sept. 1994, i.e., after the issue of the pertinent planning decision, the Federal Environmental Ministry, BMU, laid down uniform standards on measurements and the parameterisation of the evaluation system for different operation states and loads. Subsequently, TUeV, the German Technical Control Board, prepared the parameterisation curves on the basis of these specifications. The implementation of the BMU paper of 1st Sept. 1994 did not result in any advantage, nor did it lead to a reduction of plant emissions, nor to advantages in the operation of the waste-fuelled cogeneration plant. On the contrary, elevated gas consumption and operating trouble due to frequent feed stops worsened the operating state of the plant. Elevated crude gas temperature in the boiler reduced the lifetime of the two boilers to a critical degree. An operating temperature of 850 C and a residence time of approx. 1 sec. in Burgkirchen waste-fuelled cogeneration plant have not worsened emission values while rendering the plant operable again. [Deutsch] Durch Rundschreiben d. BMU vom 01.09.1994 - also nach Erlass des Planfeststellungsbeschlusses - wurden einheitliche Vorgaben ueber Messungen und Parametrierung des Auswertesystems fuer die verschiedenen Betriebs- bzw. Lastzustaende erlassen. Unter Beruecksichtigung dieser Vorgaben wurden vom TUeV die Parametrierungskurven erstellt. Die Umsetzung des BMU-Papieres vom 01.09.1994 ergab keinerlei Vorteile, weder gab es eine Verringerung der anlagenbedingten Emissionen noch Vorteile fuer den Betrieb des MHKW`s. Im Gegenteil, erhoehte Gasverbraeuche und Betriebsstoerungen durch oftmalige Beschickungsstops verschlechterten den Betriebszustand. Erhoehte Rohgastemperatur im Kessel reduzierten die Lebensdauer der beiden Kessel kritisch. Der Betrieb mit 850 C und mit einer Verweilzeit von ca. 1 sec. fuehrt im MHKW Burgkirchen zu keiner Verschlechterung der Emissionswerte, macht aber die Anlagen wieder betreibbar. (orig./SR)

  15. Tests on dynamic corrosion by water. Influence of the passage of a heat flux on the corrosion kinetics. pH measurement in water at high temperature; Essais de corrosion dynamique par l'eau. Influence du passage d'un flux thermique sur la cinetique de corrosion. Mesure du pH dans l'eau a haute temperature

    Energy Technology Data Exchange (ETDEWEB)

    Coriou, H.; Grall, L.; Hure, J.; Saint-James, R. [Commissariat a l' Energie Atomique, Saclay (France). Centre d' Etudes Nucleaires; Berthod [Societe Grenobloise d' Etudes et d' Applications Hydrauliques, 38 (France); Le peintre [Centre National de la Recherche Scientifique (CNRS), 38 - Grenoble (France)

    1958-07-01

    The passage of a heat flux through the surface of a metal placed in a corrosive medium influences the rate of corrosion, these being higher than under adiabatic conditions. The apparatus developed for corrosion tests is described, it is possible to obtain with this equipment: 1) Heat fluxes greater than 200 W/cm{sup 2}, across aluminium canning, which is cooled by water (temperature 50 deg. C), circulating with flow rates of the order of 5 to 6 m/s. 2) Heat fluxes which can go up to 150 W/cm{sup 2}, across canning of zircaloy or stainless steel. The cooling fluid is pressurized water at a temperature around 280 deg. C, the flow-rate of circulation reaching 6 m/s. The results obtained on aluminium canning are studied from the viewpoint of corrosion, paying particular attention to cavitation phenomena which can cause serious damage in certain special circumstances. After developing a glass electrode system capable of supporting high pressures, the authors have investigated materials capable of functioning as a hydrogen electrode and of resisting satisfactorily corrosion by water at 200 deg. C. Various possibilities have been examined: electrodes of special glasses, quartz, metals, with a membrane etc... The results of the various tests and the practical limits of utilisation are given. (author)Fren. [French] Le passage d'un flux thermique a travers la surface d'un metal place dans un milieu corrosif influence les vitesses de corrosion, celles-ci etant plus elevees que dans des conditions adiabatiques. On decrit les appareils mis au point, pour essais de corrosion. Ils permettent d'obtenir: 1) A travers des gaine aluminium des flux thermiques depassant 200 W /cm{sup 2}. Les gaines sont refroidies par l'eau (temperature 50 deg. C), circulant a des vitesses de l'ordre de 5 a 6 m/s. 2) A travers des gaines en zircaloy ou acier inoxydable des flux thermiques pouvant s'elever a 150 W/cm{sup 2}. Le fluide de refroidissement est de l

  16. Low Temperature Curing of Hydrogen Silsesquioxane Surface Coatings for Corrosion Protection of Aluminum

    DEFF Research Database (Denmark)

    Lampert, Felix; Jensen, Annemette Hindhede; Møller, Per

    2016-01-01

    Hydrogen Silsesquioxane (HSQ) has shown to be a promising precursor for corrosion protective glass coatings for metallic substrates due to the excellent barrier properties of the films, especially in the application of protective coatings for aluminum in the automotive industry where high chemical...... on aluminum substrates to evaluate the adhesion and corrosion resistance of the films....

  17. Effect of Chromium on Corrosion Behavior of P110 Steels in CO2-H2S Environment with High Pressure and High Temperature

    Science.gov (United States)

    Sun, Jianbo; Sun, Chong; Lin, Xueqiang; Cheng, Xiangkun; Liu, Huifeng

    2016-01-01

    The novel Cr-containing low alloy steels have exhibited good corrosion resistance in CO2 environment, mainly owing to the formation of Cr-enriched corrosion film. In order to evaluate whether it is applicable to the CO2 and H2S coexistence conditions, the corrosion behavior of low-chromium steels in CO2-H2S environment with high pressure and high temperature was investigated using weight loss measurement and surface characterization. The results showed that P110 steel suffered localized corrosion and both 3Cr-P110 and 5Cr-P110 steels exhibited general corrosion. However, the corrosion rate of 5Cr-P110 was the highest among them. The corrosion process of the steels was simultaneously governed by CO2 and H2S. The outer scales on the three steels mainly consisted of FeS1−x crystals, whereas the inner scales on Cr-containing steels comprised of amorphous FeS1−x, Cr(OH)3 and FeCO3, in contrast with the amorphous FeS1−x and FeCO3 mixture film of P110 steel. The more chromium the steel contains, the more chromium compounds the corrosion products contain. The addition of chromium in steels increases the uniformity of the Cr-enriched corrosion scales, eliminates the localized corrosion, but cannot decrease the general corrosion rates. The formation of FeS1−x may interfere with Cr-enriched corrosion scales and lowering the corrosion performance of 3Cr-P110 and 5Cr-P110 steels. PMID:28773328

  18. Effect of Chromium on Corrosion Behavior of P110 Steels in CO2-H2S Environment with High Pressure and High Temperature

    Directory of Open Access Journals (Sweden)

    Jianbo Sun

    2016-03-01

    Full Text Available The novel Cr-containing low alloy steels have exhibited good corrosion resistance in CO2 environment, mainly owing to the formation of Cr-enriched corrosion film. In order to evaluate whether it is applicable to the CO2 and H2S coexistence conditions, the corrosion behavior of low-chromium steels in CO2-H2S environment with high pressure and high temperature was investigated using weight loss measurement and surface characterization. The results showed that P110 steel suffered localized corrosion and both 3Cr-P110 and 5Cr-P110 steels exhibited general corrosion. However, the corrosion rate of 5Cr-P110 was the highest among them. The corrosion process of the steels was simultaneously governed by CO2 and H2S. The outer scales on the three steels mainly consisted of FeS1−x crystals, whereas the inner scales on Cr-containing steels comprised of amorphous FeS1−x, Cr(OH3 and FeCO3, in contrast with the amorphous FeS1−x and FeCO3 mixture film of P110 steel. The more chromium the steel contains, the more chromium compounds the corrosion products contain. The addition of chromium in steels increases the uniformity of the Cr-enriched corrosion scales, eliminates the localized corrosion, but cannot decrease the general corrosion rates. The formation of FeS1−x may interfere with Cr-enriched corrosion scales and lowering the corrosion performance of 3Cr-P110 and 5Cr-P110 steels.

  19. Responses of Microbial Community Composition to Temperature Gradient and Carbon Steel Corrosion in Production Water of Petroleum Reservoir

    Directory of Open Access Journals (Sweden)

    Xiao-Xiao Li

    2017-12-01

    Full Text Available Oil reservoir production systems are usually associated with a temperature gradient and oil production facilities frequently suffer from pipeline corrosion failures. Both bacteria and archaea potentially contribute to biocorrosion of the oil production equipment. Here the response of microbial populations from the petroleum reservoir to temperature gradient and corrosion of carbon steel coupons were investigated under laboratory condition. Carbon steel coupons were exposed to production water from a depth of 1809 m of Jiangsu petroleum reservoir (China and incubated for periods of 160 and 300 days. The incubation temperatures were set at 37, 55, and 65°C to monitoring mesophilic, thermophilic and hyperthermophilic microorganisms associated with anaerobic carbon steel corrosion. The results showed that corrosion rate at 55°C (0.162 ± 0.013 mm year-1 and 37°C (0.138 ± 0.008 mm year-1 were higher than that at 65°C (0.105 ± 0.007 mm year-1, and a dense biofilm was observed on the surface of coupons under all biotic incubations. The microbial community analysis suggests a high frequency of bacterial taxa associated with families Porphyromonadaceae, Enterobacteriaceae, and Spirochaetaceae at all three temperatures. While the majority of known sulfate-reducing bacteria, in particular Desulfotignum, Desulfobulbus and Desulfovibrio spp., were predominantly observed at 37°C; Desulfotomaculum spp., Thermotoga spp. and Thermanaeromonas spp. as well as archaeal members closely related to Thermococcus and Archaeoglobus spp. were substantially enriched at 65°C. Hydrogenotrophic methanogens of the family Methanobacteriaceae were dominant at both 37 and 55°C; acetoclastic Methanosaeta spp. and methyltrophic Methanolobus spp. were enriched at 37°C. These observations show that temperature changes significantly alter the microbial community structure in production fluids and also affected the biocorrosion of carbon steel under anaerobic conditions.

  20. Automated Methods Of Corrosion Measurements

    DEFF Research Database (Denmark)

    Bech-Nielsen, Gregers; Andersen, Jens Enevold Thaulov; Reeve, John Ch

    1997-01-01

    The chapter describes the following automated measurements: Corrosion Measurements by Titration, Imaging Corrosion by Scanning Probe Microscopy, Critical Pitting Temperature and Application of the Electrochemical Hydrogen Permeation Cell.......The chapter describes the following automated measurements: Corrosion Measurements by Titration, Imaging Corrosion by Scanning Probe Microscopy, Critical Pitting Temperature and Application of the Electrochemical Hydrogen Permeation Cell....

  1. Mechanical, Corrosion and Biological Properties of Room-Temperature Sputtered Aluminum Nitride Films with Dissimilar Nanostructure.

    Science.gov (United States)

    Besleaga, Cristina; Dumitru, Viorel; Trinca, Liliana Marinela; Popa, Adrian-Claudiu; Negrila, Constantin-Catalin; Kołodziejczyk, Łukasz; Luculescu, Catalin-Romeo; Ionescu, Gabriela-Cristina; Ripeanu, Razvan-George; Vladescu, Alina; Stan, George E

    2017-11-17

    Aluminum Nitride (AlN) has been long time being regarded as highly interesting material for developing sensing applications (including biosensors and implantable sensors). AlN, due to its appealing electronic properties, is envisaged lately to serve as a multi-functional biosensing platform. Although generally exploited for its intrinsic piezoelectricity, its surface morphology and mechanical performance (elastic modulus, hardness, wear, scratch and tensile resistance to delamination, adherence to the substrate), corrosion resistance and cytocompatibility are also essential features for high performance sustainable biosensor devices. However, information about AlN suitability for such applications is rather scarce or at best scattered and incomplete. Here, we aim to deliver a comprehensive evaluation of the morpho-structural, compositional, mechanical, electrochemical and biological properties of reactive radio-frequency magnetron sputtered AlN nanostructured thin films with various degrees of c -axis texturing, deposited at a low temperature (~50 °C) on Si (100) substrates. The inter-conditionality elicited between the base pressure level attained in the reactor chamber and crystalline quality of AlN films is highlighted. The potential suitability of nanostructured AlN (in form of thin films) for the realization of various type of sensors (with emphasis on bio-sensors) is thoroughly probed, thus unveiling its advantages and limitations, as well as suggesting paths to safely exploit the remarkable prospects of this type of materials.

  2. Mechanical, Corrosion and Biological Properties of Room-Temperature Sputtered Aluminum Nitride Films with Dissimilar Nanostructure

    Directory of Open Access Journals (Sweden)

    Cristina Besleaga

    2017-11-01

    Full Text Available Aluminum Nitride (AlN has been long time being regarded as highly interesting material for developing sensing applications (including biosensors and implantable sensors. AlN, due to its appealing electronic properties, is envisaged lately to serve as a multi-functional biosensing platform. Although generally exploited for its intrinsic piezoelectricity, its surface morphology and mechanical performance (elastic modulus, hardness, wear, scratch and tensile resistance to delamination, adherence to the substrate, corrosion resistance and cytocompatibility are also essential features for high performance sustainable biosensor devices. However, information about AlN suitability for such applications is rather scarce or at best scattered and incomplete. Here, we aim to deliver a comprehensive evaluation of the morpho-structural, compositional, mechanical, electrochemical and biological properties of reactive radio-frequency magnetron sputtered AlN nanostructured thin films with various degrees of c-axis texturing, deposited at a low temperature (~50 °C on Si (100 substrates. The inter-conditionality elicited between the base pressure level attained in the reactor chamber and crystalline quality of AlN films is highlighted. The potential suitability of nanostructured AlN (in form of thin films for the realization of various type of sensors (with emphasis on bio-sensors is thoroughly probed, thus unveiling its advantages and limitations, as well as suggesting paths to safely exploit the remarkable prospects of this type of materials.

  3. Release and sorption of alkali metals in coal fired combined cycle power systems; Freisetzung und Einbindung von Alkalimetallverbindungen in kohlebefeuerten Kombikraftwerken

    Energy Technology Data Exchange (ETDEWEB)

    Mueller, Michael

    2009-07-01

    Coal fired combined cycle power systems will be a sufficient way to increase the efficiency of coal combustion. However, combined cycle power systems require a reliable hot gas cleanup. Especially alkali metals, such as sodium and potassium, can lead to hot corrosion of the gas turbine blading if they condensate as sulphates. The actual work deals with the release and sorption of alkali metals in coal fired combined cycle power systems. The influence of coal composition, temperature and pressure on the release of alkali species in coal combustion was investigated and the relevant release mechanisms identified. Alumosilicate sorbents have been found that reduce the alkali concentration in the hot flue gas of the Circulating Pressurized Fluidized Bed Combustion 2{sup nd} Generation (CPFBC 2{sup nd} Gen.) at 750 C to values sufficient for use in a gas turbine. Accordingly, alumosilicate sorbents working at 1400 C have been found for the Pressurized Pulverized Coal Combustion (PPCC). The sorption mechanisms have been identified. Thermodynamic calculations were performed to upscale the results of the laboratory experiments to conditions prevailing in power systems. According to these calculations, there is no risk of hot corrosion in both processes. Furthermore, thermodynamic calculations were performed to investigate the behaviour of alkali metals in an IGCC with integrated hot gas cleanup and H{sub 2} membrane for CO{sub 2} sequestration. (orig.)

  4. KCl-induced high temperature corrosion of selected commercial alloys. Part II: alumina and silica-formers

    DEFF Research Database (Denmark)

    Kiamehr, Saeed; Dahl, Kristian Vinter; Montgomery, Melanie

    2016-01-01

    -chromium-silicon-oxygen containing layer forms as the innermost corrosion product. The layer was uniformly distributed over the surface and appears to render some protection as this alloy exhibited the best performance among the investigated alloys. To reveal further aspects of the corrosion mechanism, Nimonic 80A was exposed......Laboratory testing on selected alumina and silica-forming alloys was performed to evaluate their performance against high temperature corrosion induced by potassium chloride (KCl). The alloys studied were FeCrAlY, Kanthal APM, Nimonic 80A, 214, 153MA and HR160. Exposure was conducted at 600 °C...... for 168 h in flowing N2(g)+5%O2(g)+15%H2O(g) (vol.%) with samples covered under KCl powder. A KCl-free exposure was also performed for comparison.Corrosion morphology and products were studied with scanning electron microscopy (SEM), energy dispersive X-ray spectroscopy (EDS) and X-ray diffractometry (XRD...

  5. Superheater Corrosion In Biomass Boilers: Today's Science and Technology

    Energy Technology Data Exchange (ETDEWEB)

    Sharp, William (Sandy) [SharpConsultant

    2011-12-01

    This report broadens a previous review of published literature on corrosion of recovery boiler superheater tube materials to consider the performance of candidate materials at temperatures near the deposit melting temperature in advanced boilers firing coal, wood-based fuels, and waste materials as well as in gas turbine environments. Discussions of corrosion mechanisms focus on the reactions in fly ash deposits and combustion gases that can give corrosive materials access to the surface of a superheater tube. Setting the steam temperature of a biomass boiler is a compromise between wasting fuel energy, risking pluggage that will shut the unit down, and creating conditions that will cause rapid corrosion on the superheater tubes and replacement expenses. The most important corrosive species in biomass superheater corrosion are chlorine compounds and the most corrosion resistant alloys are typically FeCrNi alloys containing 20-28% Cr. Although most of these materials contain many other additional additions, there is no coherent theory of the alloying required to resist the combination of high temperature salt deposits and flue gases that are found in biomass boiler superheaters that may cause degradation of superheater tubes. After depletion of chromium by chromate formation or chromic acid volatilization exceeds a critical amount, the protective scale gives way to a thick layer of Fe{sub 2}O{sub 3} over an unprotective (FeCrNi){sub 3}O{sub 4} spinel. This oxide is not protective and can be penetrated by chlorine species that cause further acceleration of the corrosion rate by a mechanism called active oxidation. Active oxidation, cited as the cause of most biomass superheater corrosion under chloride ash deposits, does not occur in the absence of these alkali salts when the chloride is present as HCl gas. Although a deposit is more corrosive at temperatures where it is molten than at temperatures where it is frozen, increasing superheater tube temperatures through

  6. Influence of water quality and temperature on the corrosion of brass; Einfluss der Wasserqualitaet und der Temperatur auf das Korrosionsverhalten von Messing

    Energy Technology Data Exchange (ETDEWEB)

    Donner, J.; Fischer, R. [TU Dresden (Germany). Inst. fuer Wasserchemie; Reissig, H. [Ingenieurbuero fuer Wasserguetefragen, Dresden (Germany); Rahner, D. [TU Dresden (Germany). Inst. fuer Physikalische Chemie und Elektrochemie

    2003-07-01

    In the contribution on correlation between the water quality and the short circuit current in the couple brass and copper are investigated. The examined water quality parameters are temperatures, chloride, sulphate and hydrogencarbonate concentration as well as the pH value. These parameters were varied in experiments and analysed. Predictions about the corrosion tendency can be made from the short circuit current, particularly the corrosion of the investigated brass, and its dependence on investigated water quality parameters. While hydrogencarbonate reduces the short-circuit current, it becomes larger during temperature rise. In the case of chloride and sulphate, changes of the short circuit current depend on the other examined parameters, too. However, chloride has the strongest influence. (orig.)

  7. Enhanced High Temperature Corrosion Resistance in Advanced Fossil Energy Systems by Nano-Passive Layer Formation

    Energy Technology Data Exchange (ETDEWEB)

    Arnold R. Marder

    2007-06-14

    Due to their excellent corrosion resistance, iron aluminum alloys are currently being considered for use as weld claddings in fossil fuel fired power plants. The susceptibility to hydrogen cracking of these alloys at higher aluminum concentrations has highlighted the need for research into the effect of chromium additions on the corrosion resistance of lower aluminum alloys. In the present work, three iron aluminum alloys were exposed to simulated coal combustion environments at 500 C and 700 C for both short (100 hours) and long (5,000 hours) isothermal durations. Scanning electron microscopy was used to analyze the corrosion products. All alloys exhibited excellent corrosion resistance in the short term tests. For longer exposures, increasing the aluminum concentration was beneficial to the corrosion resistance. The addition of chromium to the binary iron aluminum alloy prevented the formation iron sulfide and resulted in lower corrosion kinetics. A classification of the corrosion products that developed on these alloys is presented. Scanning transmission electron microscopy (STEM) of the as-corroded coupons revealed that chromium was able to form chromium sulfides only on the higher aluminum alloy, thereby preventing the formation of deleterious iron sulfides. When the aluminum concentration was too low to permit selective oxidation of only aluminum (upon initial exposure to the corrosion environment), the formation of chromium oxide alongside the aluminum oxide led to depletion of chromium beneath the oxide layer. Upon penetration of sulfur through the oxide into this depletion layer, iron sulfides (rather than chromium sulfides) were found to form on the low aluminum alloy. Thus, it was found in this work that the role of chromium on alloy corrosion resistance was strongly effected by the aluminum concentration of the alloy. STEM analysis also revealed the encapsulation of external iron sulfide products with a thin layer of aluminum oxide, which may provide a

  8. Milk-alkali syndrome

    Science.gov (United States)

    Calcium-alkali syndrome; Cope syndrome; Burnett syndrome; Hypercalcemia; Calcium metabolism disorder ... Milk-alkali syndrome is almost always caused by taking too many calcium supplements, usually in the form of calcium carbonate. Calcium ...

  9. Improvement of erosion and erosion corrosion resistance of AISI420 stainless steel by low temperature plasma nitriding

    Science.gov (United States)

    Xi, Yun-tao; Liu, Dao-xin; Han, Dong

    2008-07-01

    Plasma nitriding experiments were carried out with DC-pulsed plasma in 25% N 2 + 75% H 2 atmosphere at low temperature (350 °C) and normal temperature (550 °C) for 15 h. The composition, microstructure, microhardness profiles, residual stress profiles and electrochemical impedance spectrum analyses of the nitrided samples were examined. The influence of plasma nitriding on the erosion and erosion-corrosion resistance of AISI 420 martensitic stainless steel was investigated using a jet solid particle erosion tester and a slurry erosion-corrosion tester. Results showed that the 350 °C nitriding layer was dominated by ɛ-Fe 3N and α N phase, a supersaturated nitrogen solid solution. However, nitrogen would react with Cr in the steel to form CrN precipitates directly during 550 °C nitriding, which would lead to the depletion of Cr in the solid solution phase of the nitrided layer. Both 350 and 550 °C plasma nitriding could improve the erosion resistance of AISI420 stainless steel under dry erosion, but the former showed better results. In both neutral and acid environment, while the erosion-corrosion resistance of AISI 420 was improved by means of 350 °C nitriding, it was decreased through 550 °C nitriding.

  10. The effects of temperature and aeration on the corrosion of A508III low alloy steel in boric acid solutions at 25-95 °C

    Science.gov (United States)

    Xiao, Qian; Lu, Zhanpeng; Chen, Junjie; Yao, Meiyi; Chen, Zhen; Ejaz, Ahsan

    2016-11-01

    The effects of temperature, solution composition and dissolved oxygen on the corrosion rate and electrochemical behavior of an A508III low alloy steel in boric acid solution with lithium hydroxide at 25-95 °C are investigated. In aerated solutions, increasing the boric acid concentration increases the corrosion rate and the anodic current density. The corrosion rate in deaerated solutions increases with increasing temperature. A corrosion rate peak value is found at approximately 75 °C in aerated solutions. Increasing temperature increases the oxygen diffusion coefficient, decreases the dissolved oxygen concentration, accelerates the hydrogen evolution reaction, and accelerates both the active dissolution and the film forming reactions. Increasing dissolved oxygen concentration does not significantly affect the corrosion rate at 50 and 60 °C, increases the corrosion rate at 70 and 80 °C, and decreases the corrosion rate at 87.5 and 95 °C in a high concentration boric acid solution with lithium hydroxide.

  11. High-temperature Corrosion Resistance of Composite Coating Prepared by Micro-arc Oxidation Combined with Pack Cementation Aluminizing

    Directory of Open Access Journals (Sweden)

    HUANG Zu-jiang

    2018-01-01

    Full Text Available Al2O3 ceramic film was obtained by micro-arc oxidation (MAO process on Al/C103 specimen, which was prepared by pack cementation aluminizing technology on C103 niobium alloy. With the aid of XRD and SEM equipped with EDS, chemical compositions and microstructures of the composite coatings before and after high-temperature corrosion were analyzed. The behavior and mechanism of the composite coatings in high-temperature oxidation and hot corrosion were also investigated. The results indicate that oxidation mass gain at 1000℃ for 10h of the Al/C103 specimen is 6.98mg/cm2, and it is 2.89mg/cm2 of the MAO/Al/C103 specimen. However, the mass gain of MAO/Al/C103 specimen (57.52mg/cm2 is higher than that of Al/C103 specimen (28.08mg/cm2 after oxidation 20h. After hot corrosion in 75%Na2SO4 and 25%NaCl at 900℃ for 50h, the mass gain of Al/C103 and MAO/Al/C103 specimens are 70.54mg/cm2 and 55.71mg/cm2 respectively, Al2O3 and perovskite NaNbO3 phases are formed on the surface; the diffusion of molten salt is suppressed, due to part of NaNbO3 accumulated in the MAO micropores. Therefore, MAO/Al/C103 specimen exhibits better hot corrosion resistance.

  12. Influence of pre-deformation, sensitization and oxidation in high temperature water on corrosion resistance of AISI 304 stainless steel

    Energy Technology Data Exchange (ETDEWEB)

    Lv, Jinlong, E-mail: ljltsinghua@126.com [Beijing Key Laboratory of Fine Ceramics, Institute of Nuclear and New Energy Technology, Tsinghua University, Zhongguancun Street, Haidian District, Beijing 100084 (China); State Key Lab of New Ceramic and Fine Processing, Tsinghua University, Beijing 100084 (China); Liang, Tongxiang [Beijing Key Laboratory of Fine Ceramics, Institute of Nuclear and New Energy Technology, Tsinghua University, Zhongguancun Street, Haidian District, Beijing 100084 (China); State Key Lab of New Ceramic and Fine Processing, Tsinghua University, Beijing 100084 (China); Luo, Hongyun [Key Laboratory of Aerospace Materials and Performance (Ministry of Education), School of Materials Science and Engineering, Beijing University of Aeronautics and Astronautics, Xueyuan Road 37, Beijing 100191 (China)

    2016-12-01

    Highlights: • The pre-strain accelerated desensitization and sensitization for austenitic stainless steels. • Low temperature sensitization (carbide precipitation) induced α′-martensite. • The sensitization level could affect directly corrosion resistance of the oxide film. - Abstract: The effects of pre-deformation on sensitization of AISI 304 stainless steel were investigated by the double loop electrochemical potentiokinetic reactivation test. The effects of pre-deformation and sensitization on high temperature oxidized film formed in high temperature water were analyzed by a XRD and SEM. The electrochemical impedance spectroscopy at room temperature was used to study corrosion resistance of oxidized film. The point defect density of oxidized film was calculated by Mott–Schottky plots. The results showed that the value of the degree of sensitization first decreased and then slight increased with the increasing of engineering strain. Moreover, low temperature promoted to form sensitization induced “secondary” α′-martensite. The sample with 20% engineering strain had higher impedance value than other samples. The result was supported by further Mott–Schottky experiments. Considering increased α′-martensite with the increasing of strain, the results of the impedance were more consistent with values of the degree of sensitization.

  13. Process to separate alkali metal salts from alkali metal reacted hydrocarbons

    Science.gov (United States)

    Gordon, John Howard; Alvare, Javier; Larsen, Dennis; Killpack, Jeff

    2017-06-27

    A process to facilitate gravimetric separation of alkali metal salts, such as alkali metal sulfides and polysulfides, from alkali metal reacted hydrocarbons. The disclosed process is part of a method of upgrading a hydrocarbon feedstock by removing heteroatoms and/or one or more heavy metals from the hydrocarbon feedstock composition. This method reacts the oil feedstock with an alkali metal and an upgradant hydrocarbon. The alkali metal reacts with a portion of the heteroatoms and/or one or more heavy metals to form an inorganic phase containing alkali metal salts and reduced heavy metals, and an upgraded hydrocarbon feedstock. The inorganic phase may be gravimetrically separated from the upgraded hydrocarbon feedstock after mixing at a temperature between about 350.degree. C. to 400.degree. C. for a time period between about 15 minutes and 2 hours.

  14. Center of Competence in High Temperature Corrosion, HTC. Report of activities during stage 3, 2000-10-01--2003-12-31

    Energy Technology Data Exchange (ETDEWEB)

    Johansson, Lars-Gunnar [Chalmers Univ. of Technology, Goeteborg (Sweden). Dept. of Inorganic Chemistry

    2004-09-01

    HTC, the Swedish High Temperature Corrosion Centre, is a Swedish national competence centre jointly financed by the Swedish National Energy Agency, Chalmers Univ. of Technology and twelve member companies. HTC research has the following objectives: Improved materials performance resulting in increased service life of installations leading to lower maintenance and repair costs. Improved process performance resulting in improved energy efficiency and decreased emissions to the environment To achieve this, HTC aims to establish new and fundamental knowledge on High-Temperature Corrosion. The following research themes are pursued: High temperature corrosion in combustion gases and under deposits; Interaction of corrosion and mechanical factors such as erosion and fatigue. Main achievements during stage 3: HTC is at the cutting edge of science in certain areas of high temperature corrosion research. e.g., on the effect of water vapor on the corrosion of FeCr alloys, on the oxidation of platinum aluminide coatings and on the kinetics of the reactions at the oxide-gas interface.

  15. Corrosion of oxide nuclear fuels in high-temperature water (LWBR Development Program

    Energy Technology Data Exchange (ETDEWEB)

    Markowitz, J M; Clayton, J C

    1970-02-01

    The corrosion behavior of a group of nuclear fuel oxides including urania, thoria, urania-zirconia, urania-calcia-zirconia, and urania-thoria has been studied in 360/sup 0/C, pH 10 flowing water, both degassed and oxygenated (5 and 100 ppM). Weight gains of the specimens, which were of plate or cylindrical pellet shape, were determined periodically during the corrosion exposures, some of which were as long as 500 days; in addition, ceramographic examinations, x-ray diffraction measurements, and chemical analyses were carried out on selected specimens. The results are summarized and discussed. (NSA 24: 25764)

  16. Effect of High Temperature Hot Corrosion on the Compression Creep Behavior of 12Cr1MoV Alloys

    Science.gov (United States)

    He, Jianjun; Xiong, Weizhou

    2017-10-01

    This paper highlights the effect of 70 %NaCl-30 %KCl salt mixture on compression creep properties of 12Cr1MoV alloys at 100 MPa (948.15 K, 973.15 K and 998.15 K) in air using bare specimens and specimens in corrosive environment. The corrosive specimens were also tested at 923.15 K (150 MPa, 175 MPa and 200 MPa). Experimental results showed that the specimen in chloride mixture showed relatively high compression creep strain and steady-state creep rates compared with the bare specimen, and this effect accelerated with the increased temperature, especially when it was above 973.15 K. The creep mechanisms of the specimen in chloride mixture were inferred from gliding and climbing of dislocations of the stress exponent. Damage of hot corrosion in creep deformation was found to be associated with the layer fracture attributing to the initiation and propagation from the intergranular cracks and reduction of the bare area caused by the internal transgranular attack of chloride mixture.

  17. Corrosion behavior in high-temperature pressurized water of Zircaloy-4 joints brazed with Zr-Cu-based amorphous filler alloys

    Science.gov (United States)

    Lee, Jung Gu; Lee, Gyoung-Ja; Park, Jin-Ju; Lee, Min-Ku

    2017-05-01

    The compositional effects of ternary Zr-Cu-X (X: Al, Fe) amorphous filler alloys on galvanic corrosion susceptibility in high-temperature pressurized water were investigated for Zircaloy-4 brazed joints. Through an Al-induced microgalvanic reaction that deteriorated the overall nobility of the joint, application of the Zr-Cu-Al filler alloy caused galvanic coupling to develop readily between the Al-bearing joint and the Al-free base metal, finally leading to massive localized corrosion of the joint. Contrastingly, joints prepared with a Zr-Cu-Fe filler alloy showed excellent corrosion resistance comparable to that of the Zircaloy-4 base metal, since the Cu and Fe elements forming fine intermetallic particles with Zr did not influence the electrochemical stability of the resultant joints. The present results demonstrate that Fe is a more suitable alloying element than Al for brazing filler alloys subjected to high-temperature corrosive environments.

  18. High temperature solution-nitriding and low-temperature nitriding of AISI 316: Effect on pitting potential and crevice corrosion performance

    DEFF Research Database (Denmark)

    Bottoli, Federico; Jellesen, Morten Stendahl; Christiansen, Thomas Lundin

    2018-01-01

    Stainless steels grade AISI 316 was subjected to high temperature solution nitriding and low-temperature nitriding in order to dissolve various amounts of nitrogen in the bulk (up to approx. 0.45wt%) and in a surface layer (up to approx. 13wt%), respectively. Potentiodynamic polarization tests in...... at the material surface through low-temperature nitriding resulted in a considerable improvement of the pitting potential and the crevice corrosion performance of the steels.......Stainless steels grade AISI 316 was subjected to high temperature solution nitriding and low-temperature nitriding in order to dissolve various amounts of nitrogen in the bulk (up to approx. 0.45wt%) and in a surface layer (up to approx. 13wt%), respectively. Potentiodynamic polarization tests...... in a 0.1M NaCl solution and crevice corrosion immersion tests in 3wt% FeCl3 solution were studied before and after the bulk and surface treatments.Nitrogen addition in the bulk proved to have a beneficial effect on the pitting resistance of the alloy. The formation of a zone of expanded austenite...

  19. Electrochemical Studies of Corrosion in Liquid Electrolytes for Energy Conversion Applications at Elevated Temperatures

    DEFF Research Database (Denmark)

    Nikiforov, Aleksey Valerievich; Petrushina, Irina; Bjerrum, Niels J.

    2016-01-01

    Stainless steels (AISI 316, 321 and 347), high-nickel alloys (Hasteloy®C-276 and Inconel®625), tantalum, nickel, titanium, tungsten, molybdenum, niobium, platinum, and gold were tested for corrosion resistance in molten KH2PO4 (or KH2PO4-K2H2P2O7) as a promising electrolyte for the intermediate-t...

  20. Electrochemical Behavior of Bilayer Thermal-Spray Coatings in Low-Temperature Corrosion Protection

    Directory of Open Access Journals (Sweden)

    Esmaeil Sadeghimeresht

    2017-09-01

    Full Text Available Cr3C2-NiCr coatings are greatly used to protect critical components in corrosive environments and to extend their lifetime and/or improve functional performance. However, the pores formed during spraying restrict the coating’s applicability area for many corrosion protection applications. To overcome this technical challenge, bilayer coatings have been developed, in which an additional layer (the so-called “intermediate layer” is deposited on the substrate before spraying the Cr3C2-NiCr coating (the so-called “top layer”. The corrosion behavior of the bilayer coating depends on the composition and microstructure of each layer. In the present work, different single-layer coatings (i.e., Cr3C2-NiCr, Fe- and Ni-based coatings were initially sprayed by a high-velocity air fuel (HVAF process. Microstructure analysis, as well as electrochemical tests, for example, open-circuit potential (OCP and polarization tests, were performed. The potential difference (ΔE had a great influence on galvanic corrosion between the top and intermediate layers, and thus, the coatings were ranked based on the OCP values (from high to low as follows: NiCoCrAlY > NiCr > Cr3C2-NiCr > NiAl > Fe-based coatings (alloyed with Cr > pure Ni. The Ni-based coatings were chosen to be further used as intermediate layers with the Cr3C2-NiCr top layer due to their capabilities to show high OCP. The corrosion resistance (Rp of the bilayer coatings was ranked (from high to low as follows: NiCoCrAlY/Cr3C2-NiCr > NiCr/Cr3C2-NiCr > NiAl/Cr3C2-NiCr > Ni/Cr3C2-NiCr. It was shown that splat boundaries and interconnected pores are detrimental for corrosion resistance, however, a sufficient reservoir of protective scale-forming elements (such as Cr or/and Al in the intermediate layer can significantly improve the corrosion resistance.

  1. Effect of Carbide Dissolution on Chlorine Induced High Temperature Corrosion of HVOF and HVAF Sprayed Cr3C2-NiCrMoNb Coatings

    Science.gov (United States)

    Fantozzi, D.; Matikainen, V.; Uusitalo, M.; Koivuluoto, H.; Vuoristo, P.

    2018-01-01

    Highly corrosion- and wear-resistant thermally sprayed chromium carbide (Cr3C2)-based cermet coatings are nowadays a potential highly durable solution to allow traditional fluidized bed combustors (FBC) to be operated with ecological waste and biomass fuels. However, the heat input of thermal spray causes carbide dissolution in the metal binder. This results in the formation of carbon saturated metastable phases, which can affect the behavior of the materials during exposure. This study analyses the effect of carbide dissolution in the metal matrix of Cr3C2-50NiCrMoNb coatings and its effect on chlorine-induced high-temperature corrosion. Four coatings were thermally sprayed with HVAF and HVOF techniques in order to obtain microstructures with increasing amount of carbide dissolution in the metal matrix. The coatings were heat-treated in an inert argon atmosphere to induce secondary carbide precipitation. As-sprayed and heat-treated self-standing coatings were covered with KCl, and their corrosion resistance was investigated with thermogravimetric analysis (TGA) and ordinary high-temperature corrosion test at 550 °C for 4 and 72 h, respectively. High carbon dissolution in the metal matrix appeared to be detrimental against chlorine-induced high-temperature corrosion. The microstructural changes induced by the heat treatment hindered the corrosion onset in the coatings.

  2. Temperature effect on corrosion fatigue strength of coated ship structural steel; Zosen`yoko tosozai no fushoku hiro kyodo ni okeru ondo no eikyo

    Energy Technology Data Exchange (ETDEWEB)

    Takanashi, M.; Fuji, A.; Kojima, M.; Kitagawa, M. [Ishikawajima-Harima Heavy Industries Co. Ltd., Tokyo (Japan); Kobayashi, Y. [Ship Research Inst., Tokyo (Japan); Kumakura, Y.

    1997-08-01

    The corrosion fatigue life was obtained using uncoated and tar epoxy resin specimens to clarify the temperature effect. The life curve for corrosion fatigue of machined and uncoated steel in the air and sea was obtained. The fatigue strength of uncoated steel largely decreases in the sea and breaks even in the nominal stress range of less than 1/2 of the fatigue limit in the air. The effect of temperature on the coated steel is represented by a corrosion coefficient. The steel coated at 25{degree}C is 1/1.03 to 1/1.13 at 40 to 60{degree}C. This showed that the fatigue strength decreases when the temperature exceeds 25{degree}C. However, it has not such tendency and significance that are represented quantitatively. There is a slight difference in the short-life area between the crack generation life and breaking life. However, the long-life area has no significance that influences the whole evaluation. In the long-life corrosion fatigue, the crack occurs from the corrosion pit due to the exposure below the coated film and progresses in the base material before the coated film is destroyed. The effect of the corrosion pit remarkably appears at a low-stress level. 14 refs., 14 figs., 4 tabs.

  3. Sputter-ion plating of coatings for protection of gas-turbine blades against high-temperature oxidation and corrosion

    Science.gov (United States)

    Coad, J. P.; Restall, J. E.

    1982-01-01

    Considerable effort is being devoted to the development of overlay coatings for protecting critical components such as turbine blades against high-temperature oxidation, corrosion, and erosion damage in service. The most commercially advanced methods for depositing coatings are electron-beam evaporation and plasma spraying. Sputter-ion plating (SIP) offers a potentially cheaper and simpler alternative method for depositing overlays. Experimental work on SIP of Co-Cr-Al-Y and Ni-Cr-Al-Ti alloy coatings is described. Results are presented of metallographic assessment of these coatings, and of the results obtained from high-velocity testing using a gas-turbine simulator rig.

  4. Alkali Silicate Vehicle Forms Durable, Fireproof Paint

    Science.gov (United States)

    Schutt, John B.; Seindenberg, Benjamin

    1964-01-01

    The problem: To develop a paint for use on satellites or space vehicles that exhibits high resistance to cracking, peeling, or flaking when subjected to a wide range of temperatures. Organic coatings will partially meet the required specifications but have the inherent disadvantage of combustibility. Alkali-silicate binders, used in some industrial coatings and adhesives, show evidence of forming a fireproof paint, but the problem of high surface-tension, a characteristic of alkali silicates, has not been resolved. The solution: Use of a suitable non-ionic wetting agent combined with a paint incorporating alkali silicate as the binder.

  5. EFFECT OF CURING TEMPERATURE IN THE ALKALI-ACTIVATED BLAST-FURNACE SLAG PASTE AND THEIR STRUCTURAL INFLUENCE OF POROSITY

    Directory of Open Access Journals (Sweden)

    Teresita de Jesús Medina-Serna

    2016-09-01

    Full Text Available Due to the environmental problem posed by the use of Portland cement as construction material, it becomes necessary the search for supplementary cementitious materials that mitigate the ecological damage caused by it. Because the chemical similarity and the high cementitious powers of the blast furnace slag, it is used in the generation of geopolymers in a cement total replacement. This research focused on the study of the influence of the curing conditions on the final properties of blast furnace slag establishing three variables: no cured process (N-C, cured of controlled temperature of 45°C (CT45-C and room temperature cure (RT-C; evaluating the mechanical behavior until 28 days of age and the water porosity index. The results show that geopolymers based on blast furnace slag has a behavior similar to hydration maturity of Portland cement and curing process decreases the porosity; On the other hand, applying a controlled temperature generates densest resistant pastes such as the variable CT45-C which reach the highest value of resistance in all curing ages.

  6. Effect of temperature and heat fluxes on the corrosion's damage nature for mild and stainless steels in neutral chloride solutions

    Energy Technology Data Exchange (ETDEWEB)

    Kaluzhina, S.A. [Voronezh State University, University Sq.1, 394006 Voronezh (Russian Federation); Malygin, A.V. [JSC Voronezhsynthezkauchuk, Leninsky Av. 2, 394014 Voronezh (Russian Federation); Vigdorovitch, V.V. [Derzhavin State University, International St. 33, 392622 Tambov (Russian Federation)

    2004-07-01

    The detail research of the corrosion-electrochemical behavior of two types steels - mild steel (0.1%C) and stainless steel 12FeCr18Ni10Ti in series chloride solutions under elevated temperature and heat flux on interface has been carried out in the present work using the special plant and the complex electrochemical and microscopic methods. The comparative data has shown that the temperature increase is stimulating as the active alloy's corrosion (mild steel), so the passive alloy's corrosion (12FeCr18Ni10Ti).However at the last case the temperature effect is being higher because the thermal de-passivation of the stainless steel which undergoes pit corrosion under t > 50 deg C. The heat-transfer role in the studied systems is ambiguous. The corrosion rate of heat-transferring electrode from mild steel exceeds the thermo-equilibrium with solution electrode's corrosion rate because of intensification of the oxygen reduction cathodic process. The opposite effect has been established for steel 12FeCr18Ni10Ti where the oxygen flux's strengthening from cold solution to the heated surface transfers the alloy to the most stable passive state and increases its resistance to general and local corrosion. The experimental results demonstrates that the thermal condition's influence on the nature and corrosion intensity of the investigated steels is being commensurable by effect's degree with their composition and showing strictly individually. (authors)

  7. Panel report on corrosion in energy systems

    Energy Technology Data Exchange (ETDEWEB)

    None

    1979-06-01

    Corrosion problems in high-temperature (non aqueous) energy systems, corrosion in aqueous energy systems and institutional problems inhibiting the development of corrosion science and engineering are discussed. (FS)

  8. Characterization and corrosion behavior of F6NM stainless steel treated in high temperature water

    Science.gov (United States)

    Li, Zheng-yang; Cai, Zhen-bing; Yang, Wen-jin; Shen, Xiao-yao; Xue, Guo-hong; Zhu, Min-hao

    2018-03-01

    F6NM martensitic stainless steel was exposed to 350 °C water condition for 500, 1500, and 2500 h to simulate pressurized water reactor (PWR) condition. The characterization and corrosion behavior of the oxide film were investigated. Results indicate that the exposed steel surface formed a double-layer oxide film. The outer oxide film is Fe-rich and contains two type oxide particles. However, the inner oxide film is Cr-rich, and two oxide films, whose thicknesses increase with increasing exposure time. The oxide film reduces the corrosion behavior because the outer oxide film has many crack and pores. Finally, the mechanism and factors affecting the formation of the oxide film were investigated.

  9. Influence of high temperature on corrosion behavior of 304 stainless steel in chloride solutions

    Directory of Open Access Journals (Sweden)

    Saad R. Ahmed

    2016-11-01

    Full Text Available Despite the excellent performance of stainless steel in diverse application, there are media of exposure may accelerate failure of several stainless steel alloys. The possibility of this failure has to be examined by measuring the effective parameters that may result in corrosion at different rates. The present study has been conducted to examine the effect of exposing specimens of 304 stainless steel to 0.5, 1.0, 1.5 and 2.0 M chloride concentration and 70, 80, and 90 °C. Electrochemical technique of measuring the potentials and currency of the examined system has been used to collect the corrosion data. Microstructure of the specimens is examined using Scanning Electron Microscopy and X- Ray Diffraction. Both of these tests revealed no serious phase change due to exposure even at severe conditions. The potentials gained show significant effect of the operation conditions.

  10. Anti-corrosive Conversion Coating on Aluminium Alloys Using High Temperature Steam

    DEFF Research Database (Denmark)

    Din, Rameez Ud; Jellesen, Morten Stendahl; Ambat, Rajan

    and heterogeneity of native oxide layer does not provide long time corrosion resistance and adhesion of organic coating for a particular function in different environments. In order to enhance the corrosion resistance and adhesion of organic coating, the aluminium native oxide layer is treated to transform...... or convert to a functional conversion coating. In the last several decades chromate conversion coating (CrCCs) have been the most common conversion coatings used for aluminium alloys. Due to the toxicity of the hexavalent chrome, however, environmental friendly alternatives to CrCCs have been investigated...... extensively. Despite the intense research no equivalent substitute for (CrCCs) has been found. For these reasons, alternative conversion coatings are sought for substituting existing ones. Aluminium alloys AA 1090, Peraluman 706, and AA 6060 were subjected to high pressure steam treatment and various...

  11. Long-term stability and corrosion of high temperature alloys in HTR test helium

    Energy Technology Data Exchange (ETDEWEB)

    Pfeifer, J.P.; Glaze, F.J.; Ali-Khan, I.

    1977-02-15

    Since the first test station was started up, about 60 long-time experiments have been completed within 2 years. Their running times lay between 100 and 9,000 hours. With these relatively short experimental times, the effect of strongly contaminated helium (simulation of the start-up phase of an HTR) on the long-time strength of the test materials could not be ascertained. Several results are graphically plotted. The micrographs below show several results from metallographic studies on long-time specimens in lengthwise section. The type and depth of corrosion attack by the HTR helium atmosphere varies considerably with the materials being studied. Specimens which were exposed to various helium contaminations in long-time test stations were subjected to metallographic study (KFA Juelich--CIIR Oslo). These studies showed that the corrosion behavior of the materials is more strongly influenced by the composition of the alloy than by the concentration of the helium contaminants.

  12. Corrosion-resistant coating development

    Energy Technology Data Exchange (ETDEWEB)

    Stinton, D.P.; Kupp, D.M.; Martin, R.L. [Oak Ridge National Lab., TN (United States)

    1997-12-01

    SiC-based heat exchangers have been identified as the prime candidate material for use as heat exchangers in advanced combined cycle power plants. Unfortunately, hot corrosion of the SiC-based materials created by alkali metal salts present in the combustion gases dictates the need for corrosion-resistant coatings. The well-documented corrosion resistance of CS-50 combined with its low (and tailorable) coefficient of thermal expansion and low modulus makes CS-50 an ideal candidate for this application. Coatings produced by gelcasting and traditional particulate processing have been evaluated.

  13. Corrosion of inconel in high-temperature borosilicate glass melts containing simulant nuclear waste

    Science.gov (United States)

    Mao, Xianhe; Yuan, Xiaoning; Brigden, Clive T.; Tao, Jun; Hyatt, Neil C.; Miekina, Michal

    2017-10-01

    The corrosion behaviors of Inconel 601 in the borosilicate glass (MW glass) containing 25 wt.% of simulant Magnox waste, and in ZnO, Mn2O3 and Fe2O3 modified Mg/Ca borosilicate glasses (MZMF and CZMF glasses) containing 15 wt.% of simulant POCO waste, were evaluated by dimensional changes, the formation of internal defects and changes in alloy composition near corrosion surfaces. In all three kinds of glass melts, Cr at the inconel surface forms a protective Cr2O3 scale between the metal surface and the glass, and alumina precipitates penetrate from the metal surface or formed in-situ. The corrosion depths of inconel 601 in MW waste glass melt are greater than those in the other two glass melts. In MW glass, the Cr2O3 layer between inconel and glass is fragmented because of the reaction between MgO and Cr2O3, which forms the crystal phase MgCr2O4. In MZMF and CZMF waste glasses the layers are continuous and a thin (Zn, Fe, Ni, B)-containing layer forms on the surface of the chromium oxide layer and prevents Cr2O3 from reacting with MgO or other constituents. MgCr2O4 was observed in the XRD analysis of the bulk MW waste glass after the corrosion test, and ZrSiO4 in the MZMF waste glass, and ZrSiO4 and CaMoO4 in the CZMF waste glass.

  14. 120 DEG C Cure, Durable, Corrosion Protection Powder Coatings for Temperature Sensitive Substrates

    Science.gov (United States)

    2005-01-28

    functional acrylics •Phenol functional resins Crosslinkers •Blocked isocyanates •Uretidiones Catalysts •Lewis Acids • Bismuth carboxylates •N,N...inhibitor, (1-benzothiazol-2-ylthio) succinic acid (Irgacor 252LD) were also tested. 72 Table 5.2 Eight corrosion...2-ylthio) Succinic Acid F Zinc Phosphate Zinc Phosphate G CW-491 Calcium Phosphosilicate H Test Substrates Chromated and untreated aluminum

  15. Radiolysis driven changes to oxide stability during irradiation-corrosion of 316L stainless steel in high temperature water

    Science.gov (United States)

    Raiman, Stephen S.; Bartels, David M.; Was, Gary S.

    2017-09-01

    316L stainless steel samples were irradiated with a proton beam while simultaneously exposed to high temperature water with hydrogen (320 °C, 3 wppm H2, neutral pH) to study the effect of radiation on corrosion. The inner oxides on irradiated samples were found to be depleted in chromium when compared to the inner oxides on unirradiated samples exposed to the same conditions. Additionally, hematite was found on the oxide surfaces of irradiated samples, but not on unirradiated samples. Sample areas which were not directly irradiated but were exposed to the flow of irradiated water also exhibited chromium-deficient inner oxides and had hematite on their surfaces, so it is concluded that water radiolysis is the primary driver of both effects. Thermodynamic calculations and radiolysis modeling were used to show that radiolytic production of hydrogen peroxide was sufficient to raise corrosion potential high enough to cause the dissolution of chromium-rich spinel oxides which make up the inner oxide layer on stainless steel in high temperature water.

  16. Passivation and corrosion of the high performance materials alloy 33, alloy 31 and nickel in LiBr solution at different temperatures

    Energy Technology Data Exchange (ETDEWEB)

    Igual Munoz, A.; Garcia Anton, J.; Guinon, J.L.; Perez Herranz, V. [Departamento de Ingenieria Quimica y Nuclear. E.T.S. Industriales, Universidad Politecnica de Valencia, P.O. Box 22012, E-46071 Valencia (Spain)

    2004-07-01

    Aqueous solutions containing high concentrations of Lithium Bromide are employed as absorbent solutions for almost all types of heating and refrigerating absorption systems that use natural gas or steam as energy sources. LiBr solutions can cause serious corrosion problems in common metallic components. The objective of the present work was to study the corrosion resistance of new high alloyed materials in commercial LiBr heavy brine solution (which contains chromate as inhibitor), at different temperatures (25, 30, 40, 50, 60, 70 and 80 deg. C). The materials tested were stainless steels Alloy 33 (UNS R20033), a new corrosion resistant austenitic material alloyed with nominally (wt%) 33 Cr, 32 Fe, 31 Ni; Nicrofer 3127 hMo-alloy 31 (UNS N08031), an iron-nickel-chromium-molybdenum alloy with nitrogen; and pure Nickel. Corrosion resistance was estimated from the cyclic potentiodynamic polarization curves, comparing OCP values, calculating corrosion potentials and current rates from Tafel analysis; in order to characterize the passivating behaviour of the alloys the study was completed with the analysis of the pitting potentials, passivating current and re-passivating properties at the temperatures under study. Passivating properties are well observed in all the samples in commercial LiBr solution at all temperatures. In these cases, passivation properties decrease with temperature. (authors)

  17. High temperature corrosion in biomass- and waste fired boilers. A status report; Kunskapslaeget betraeffande hoegtemperaturkorrosion i aangpannor foer biobraensle och avfall

    Energy Technology Data Exchange (ETDEWEB)

    Henderson, P.; Ifwer, K.; Staalenheim, A.; Montgomery, M.; Hoegberg, J.; Hjoernhede, A.

    2006-12-15

    Many biomass- or waste-fired plants have problems with high temperature corrosion on the furnace walls or at the superheaters, especially if the steam temperature is greater than 500 deg C. An increase in the combustion of waste fuels means that an increasing number of boilers have had problems. Therefore, there is great interest from plant owners to reduce the costs associated with high temperature corrosion. At the same time there exists a considerable driving force towards improving the electrical efficiency of a plant by the use of more advanced steam data. The purpose of the work presented here was to answer three main questions: What can be done to reduce high temperature corrosion with current fuel blends and steam temperatures? How can more waste fuels be burnt without an increased risk for corrosion? What needs to be done to reach higher steam temperatures in the future? The level of knowledge of high temperature corrosion in biomass- and waste-fired boilers has been described and summarised. The following measures are recommended to reduce corrosion in existing plant: Make sure that the fuel is well mixed and improve fuel feeding to obtain a more even spread of the fuel over the cross-section of the boiler. Use combustion technology methods to stabilize the oxygen content of the flue gases near the membrane walls and other heat transfer surfaces. Experiment with additives and/or supplementary fuels which contain sulphur in some form, for example peat. Reduce the flue gas temperature at the superheaters. Review soot-blowing procedures or protect heat transfer surfaces from soot blowers. Evaluate coated membrane wall panels in parts of the furnace that experience the worst corrosion. Test more highly alloyed steels suitable for superheaters and when replacing a superheater change to a more highly alloyed steel. For the future, the following should be considered: The role of sulphur needs to be investigated more and other additives should be investigated

  18. A review of sorbent materials for fixed bed alkali getter systems in biomass gasifier combined cycle power generation applications

    Energy Technology Data Exchange (ETDEWEB)

    Turn, S.Q.; Kinoshita, C.M.; Ishimura, D.M.; Masutani, S.M. [Hawaii Natural Energy Inst., Honolulu, HI (United States); Zhou, J. [Hawaii Univ., Mechanical Engineering Dept., Honolulu, HI (United States)]|[Hawaii Natural Energy Inst., Honolulu, HI (United States); Hiraki, T.T. [Hawaii Univ., Biosystems Engineering Dept., Honolulu, HI (United States)

    1998-12-01

    Gas phase alkali metal compounds contribute to fouling, slagging, corrosion, and agglomeration problems in energy conversion facilities. One method of mitigation applicable at high temperature is to pass the gas stream through a fixed bed of sorbent or getter material that preferentially adsorbs alkali via physical adsorption or chemisorption. This paper reviews studies in which such materials, primarily alumina and silicate compounds, in inert and simulated combustor flue gas conditions were screened. Emathlite, diatomaceous earth, kaolinite, and activated bauxite were identified as potential sorbents and were tested thermogravimetrically or in packed beds under various process conditions. Test experience with candidate sorbent materials in an environment representative of process conditions following a hot filter in a biomass integrated gasifier combined cycle system was found to be lacking. (Author)

  19. The effect of zinc bath temperature on the morphology, texture and corrosion behaviour of industrially produced hot-dip galvanized coatings

    Directory of Open Access Journals (Sweden)

    A. Bakhtiari

    2014-03-01

    Full Text Available The purpose of this work is to identify the influence of zinc bath temperature on the morphology, texture and corrosion behavior of hot-dip galvanized coatings. Hot-dip galvanized samples were prepared at temperature in the range of 450-480 °C in steps of 10 °C, which is the conventional galvanizing temperature range in the galvanizing industries. The morphology of coatings was examined with optical microscopy and scanning electron microscopy (SEM. The composition of the coating layers was determined using energy dispersive spectroscopy (EDS analysis. The texture of the coatings was evaluated using X-ray diffraction. Corrosion behavior was performed using salt spray cabinet test and Tafel extrapolation test. From the experimental results, it was found that increasing the zinc bath temperature affects the morphology of the galvanized coatings provoking the appearance of cracks in the coating structure. These cracks prevent formation of a compact structure. In addition, it was concluded that (00.2 basal plane texture component was weakened by increasing the zinc bath temperature and, conversely, appearance of (10.1 prism component, (20.1 high angle pyramidal component and low angle component prevailed. Besides, coatings with strong (00.2 texture component and weaker (20.1 components have better corrosion resistance than the coatings with weak (00.2 and strong (20.1 texture components. Furthermore, corrosion resistance of the galvanized coatings was decreased by increasing the zinc bath temperature.

  20. Corrosion Behavior of NiCrFe Alloy 600 in High Temperature, Hydrogenated Water

    Energy Technology Data Exchange (ETDEWEB)

    SE Ziemniak; ME Hanson

    2004-11-02

    The corrosion behavior of Alloy 600 (UNS N06600) is investigated in hydrogenated water at 260 C. The corrosion kinetics are observed to be parabolic, the parabolic rate constant being determined by chemical descaling to be 0.055 mg dm{sup -2} hr{sup -1/2}. A combination of scanning and transmission electron microscopy, supplemented by energy dispersive X-ray spectroscopy and grazing incidence X-ray diffraction, are used to identify the oxide phases present (i.e., spinel) and to characterize their morphology and thickness. Two oxide layers are identified: an outer, ferrite-rich layer and an inner, chromite-rich layer. X-ray photoelectron spectroscopy with argon ion milling and target factor analysis is applied to determine spinel stoichiometry; the inner layer is (Ni{sub 0.7}Fe{sub 0.3})(Fe{sub 0.3}Cr{sub 0.7}){sub 2}O{sub 4}, while the outer layer is (Ni{sub 0.9}Fe{sub 0.1})(Fe{sub 0.85}Cr{sub 0.15}){sub 2}O{sub 4}. The distribution of trivalent iron and chromium cations in the inner and outer oxide layers is essentially the same as that found previously in stainless steel corrosion oxides, thus confirming their invariant nature as solvi in the immiscible spinel binary Fe{sub 3}O{sub 4}-FeCr{sub 2}O{sub 4} (or NiFe{sub 2}O{sub 4}-NiCr{sub 2}O{sub 4}). Although oxidation occurred non-selectively, excess quantities of nickel(II) oxide were not found. Instead, the excess nickel was accounted for as recrystallized nickel metal in the inner layer, as additional nickel ferrite in the outer layer, formed by pickup of iron ions from the aqueous phase, and by selective release to the aqueous phase.

  1. Atomic Layer Deposited Coatings on Nanowires for High Temperature Water Corrosion Protection.

    Science.gov (United States)

    Yersak, Alexander S; Lewis, Ryan J; Liew, Li-Anne; Wen, Rongfu; Yang, Ronggui; Lee, Yung-Cheng

    2016-11-30

    Two-phase liquid-cooling technologies incorporating micro/nanostructured copper or silicon surfaces have been established as a promising thermal management solution to keep up with the increasing power demands of high power electronics. However, the reliability of nanometer-scale features of copper and silicon in these devices has not been well investigated. In this work, accelerated corrosion testing reveals that copper nanowires are not immune to corrosion in deaerated pure hot water. To solve this problem, we investigate atomic layer deposition (ALD) TiO 2 coatings grown at 150 and 175 °C. We measured no difference in coating thickness for a duration of 12 days. Using a core/shell approach, we grow ALD TiO 2 /Al 2 O 3 protective coatings on copper nanowires and demonstrate a preservation of nanoengineered copper features. These studies have identified a critical reliability problem of nanoscale copper and silicon surfaces in deaerated, pure, hot water and have successfully demonstrated a reliable solution using ALD TiO 2 /Al 2 O 3 protective coatings.

  2. Effects of temperature on stress corrosion cracking behavior of stainless steel and outer oxide distribution in cracks due to exposure to high-temperature water containing hydrogen peroxide

    Science.gov (United States)

    Nakano, Junichi; Sato, Tomonori; Kato, Chiaki; Yamamoto, Masahiro; Tsukada, Takashi; Kaji, Yoshiyuki

    2014-01-01

    Cracking growth tests were conducted in high-temperature water containing hydrogen peroxide (H2O2) at 561-423 K to evaluate the effects of H2O2 on stress corrosion cracking (SCC) of stainless steel (SS) at temperature lower than the boiling water reactor (BWR) operating temperature. Small compact tension (CT) specimens were prepared from thermally sensitized type 304 SS. Despite the observation of only a small portion intergranular SCC (IGSCC) near the side groove of the CT specimen at 561 K in high-temperature water containing 100 ppb H2O2, the IGSCC area expanded to the central region of the CT specimens at 423 and 453 K. Effects of H2O2 on SCC appeared intensely at temperature lower than the BWR operating temperature because of a reduction in the thermal decomposition of H2O2. To estimate the environment in the cracks, outer oxide distribution on the fracture surface and the fatigue pre-crack were examined by laser Raman spectroscopy and thermal equilibrium calculation was performed.

  3. Corrosion protection of Arctic offshore structures: Final report. [Effects of temperature and salinity on required cathodic protection current

    Energy Technology Data Exchange (ETDEWEB)

    Sackinger, W.M.; Rogers, J.C.; Feyk, C.; Theuveny, B.

    1985-10-01

    Results are presented for a research program on corrosion prevention for Arctic offshore structures which are in contact with sea ice for a significant portion of the year. The electrical method most adaptable for structure protection involves the injection of impressed current from several remote anodes buried just beneath the sea floor. The electrical resistivity of annual sea ice as a function of temperature and salinity is presented. Details of the interface layers formed between sea ice and steel in the presence of current injection are shown. A computer program was developed to enable the calculation of protective current density into the structure, in the presence of ice rubble and ridges around the structure. The program and the results of an example calculation are given for a caisson- retained island structure. 81 refs., 103 figs., 3 tabs.

  4. Polymer concrete composites for the production of high strength pipe and linings in high temperature corrosive environments

    Science.gov (United States)

    Zeldin, A.; Carciello, N.; Fontana, J.; Kukacka, L.

    High temperature corrosive resistant, non-aqueous polymer concrete composites are described. They comprise about 12 to 20% by weight of a water-insoluble polymer binder polymerized in situ from a liquid monomer mixture consisting essentially of about 40 to 70% by weight of styrene, about 25 to 45% by weight acrylonitrile and about 2.5 to 7.5% by weight acrylamide or methacrylamide and about 1 to 10% by weight of a crosslinking agent. This agent is selected from the group consisting of trimethylolpropane trimethacrylate and divinyl benzene; and about 80 to 88% by weight of an inert inorganic filler system containing silica sand and portland cement, and optionally Fe/sub 2/O/sub 3/ or carbon black or mica. A free radical initiator such as di-tert-butyl peroxide, azobisisobutyronitrile, benzoyl peroxide, lauryl peroxide, other organic peroxides and combinations thereof to initiate crosspolymerization of the monomer mixture in the presence of said inorganic filler.

  5. Influence of preoxidation on high temperature corrosion of a Ni-based alloy under conditions relevant to biomass firing

    DEFF Research Database (Denmark)

    Okoro, Sunday Chukwudi; Montgomery, Melanie; Jappe Frandsen, Flemming

    2017-01-01

    . Complementary characterization methods were employed to study samples after preoxidation as well as after corrosion exposure. The oxides obtained by the preoxidation treatments protected the alloy during corrosion exposure at 560 °C for a period of 168 h. In contrast, non-preoxidized samples suffered corrosion...... attack and formed porous non-protective oxides containing the alloying elements, Ni, Cr, Ti and Al. The influence of the preoxidation layers on the corrosion mechanism is discussed.......Development of corrosion resistant materials in biomass fired power plants demands specific attention since the condensation of deposits rich in KCl on heat exchanger surfaces induces severe corrosion attack, which is different from corrosion in traditional coal fired plants. Therefore, the ability...

  6. Protection against corrosion to high temperature by means of rich silicon coatings; Proteccion contra corrosion a alta temperatura por medio de recubrimientos ricos en silicio

    Energy Technology Data Exchange (ETDEWEB)

    Porcayo Calderon, Jesus [Instituto de Investigaciones Electricas, Temixco, Morelos (Mexico)

    1999-07-01

    In this research work the study of the process of corrosion by molten salts of sodium sulphate-vanadium pentoxide and its prevention by means of metallic coatings rich in silicon was contemplated. The research encompassed the development of the coating system, the chemical and thermochemical analysis of the system sodium sulphate - vanadium pentoxide, the evaluation of the resistance to the corrosion of the coating system by gravimetric and electrochemistry techniques, and the study of the stability of the coating system - substrate. [Spanish] En este trabajo de investigacion se contempla el estudio del proceso de corrosion por sales fundidas de sulfato de sodio - pentoxido de vanadio y su prevencion por medio de recubrimientos metalicos ricos en silicio. La investigacion abarca el desarrollo del sistema de recubrimientos, el analisis quimico y termoquimico del sistema sulfato de sodio - pentoxido de vanadio, la evaluacion de la resistencia a la corrosion del sistema de recubrimientos por tecnicas gravimetricas y electroquimicas, y el estudio de la estabilidad del sistema recubrimiento - sustrato.

  7. Corrosion evaluation technology

    Energy Technology Data Exchange (ETDEWEB)

    Kim, Uh Chul; Han, Jeong Ho; Nho, Kye Ho; Lee, Eun Hee; Kim, Hong Pyo; Hwang, Seong Sik; Lee, Deok Hyun; Hur, Do Haeng; Kim, Kyung Mo

    1997-09-01

    A multifrequency ACPD system was assembled which can measure very small crack. Stress corrosion cracking test system with SSRT operating high temperature was installed. Stress corrosion cracking test of newly developed alloy 600 and existing alloy 600 was carried out in steam atmosphere of 400 deg C. No crack was observed in both materials within a test period of 2,000 hrs. Corrosion fatigue test system operating at high temperature was installed in which fatigue crack was measured by CDPD. Lead enhanced the SCC of the Alloy 600 in high temperature water, had a tendency to modify a cracking morphology from intergranular to transgranular. Pit initiation preferentially occurred at Ti-rich carbide. Resistance to pit initiation decreased with increasing temperature up to 300 deg C. Test loop for erosion corrosion was designed and fabricated. Thin layer activation technique was very effective in measuring erosion corrosion. Erosion corrosion of a part of secondary side pipe was evaluated by the Check Family Codes of EPRI. Calculated values of pipe thickness by Check Family Codes coincided with the pipe thickness measured by UT with an error of {+-} 20%. Literature review on turbine failure showed that failure usually occurred in low pressure turbine rotor disc and causes of failure are stress corrosion cracking and corrosion fatigue. (author). 12 refs., 20 tabs., 77 figs.

  8. Computational Thermodynamic Modeling of Hot Corrosion of Alloys Haynes 242 and HastelloyTM N for Molten Salt Service in Advanced High Temperature Reactors

    Energy Technology Data Exchange (ETDEWEB)

    V. Glazoff, Michael; Charit, Indrajt; Sabharwall, Piyush

    2014-09-17

    An evaluation of thermodynamic aspects of hot corrosion of the superalloys Haynes 242 and HastelloyTM N in the eutectic mixtures of KF and ZrF4 is carried out for development of Advanced High Temperature Reactor (AHTR). This work models the behavior of several superalloys, potential candidates for the AHTR, using computational thermodynamics tool (ThermoCalc), leading to the development of thermodynamic description of the molten salt eutectic mixtures, and on that basis, mechanistic prediction of hot corrosion. The results from these studies indicated that the principal mechanism of hot corrosion was associated with chromium leaching for all of the superalloys described above. However, HastelloyTM N displayed the best hot corrosion performance. This was not surprising given it was developed originally to withstand the harsh conditions of molten salt environment. However, the results obtained in this study provided confidence in the employed methods of computational thermodynamics and could be further used for future alloy design efforts. Finally, several potential solutions to mitigate hot corrosion were proposed for further exploration, including coating development and controlled scaling of intermediate compounds in the KF-ZrF4 system.

  9. High temperature corrosion of hot-dip aluminized steel in Ar/1%SO2 gas

    Science.gov (United States)

    Abro, Muhammad Ali; Lee, Dong Bok

    2017-01-01

    Carbon steels were hot-dip aluminized in Al or Al-1at%Si baths, and corroded in Ar/1%SO2 gas at 700-800 °C for up to 50 h. The aluminized layers consisted of not only an outer Al(Fe) topcoat that had interdispersed needle-like Al3Fe particles but also an inner Al-Fe alloy layer that consisted of an outer Al3Fe layer and an inner Al5Fe2 layer. The Si addition in the bath made the Al(Fe) topcoat thin and nonuniform, smoothened the tongue-like interface between the Al-Fe alloy layer and the substrate, and increased the microhardness of the aluminized layer. The aluminized steels exhibited good corrosion resistance by forming thin α-Al2O3 scales, along with a minor amount of iron oxides on the surface. The interdiffusion that occurred during heating made the aluminized layer thick and diffuse, resulting in the formation of Al5Fe2, AlFe and AlFe3 layers. It also smoothened the tongue-like interface, and decreased the microhardness of the aluminized layer. The non-aluminized steel formed thick, nonadherent, nonprotective (Fe3O4, FeS)-mixed scales.

  10. THERMODYNAMICS OF LOW-TEMPERATURE (700-850{degree}C) HOT CORROSION

    Energy Technology Data Exchange (ETDEWEB)

    Misra, A. K.; Whittle, D. P.; Worrell, W. L.

    1980-09-01

    Existing phase diagrams in the systems Na{sub 2}SO{sub 4} - MSO}{sub 4} (M=Ni, Co) and Na{sub 2}SO{sub 4} - M{sub 2}(SO{sub 4}){sub 3} (M=Al, Fe, Cr) have been used to calculate the thermodynamic properties of the molten sulfate systems. The calculated thermodynamic data show satisfactory agreement with most of the available experimental observations. The calculations have shown that the activity of Al{sub 2}(SO{sub 4}){sub 3} and Fe{sub 2}(SO{sub 4}){sub 3} in the melt can be lowered to such an extent that liquid sulfate solutions can be formed at P{sub SO{sub 3}} levels that are prevalent in marine gas turbine operations, and this has been explained on the basis of complex formation in the melt. Thermodynamic analysis of the interaction of the Na{sub 2}SO{sub 4} - MSO{sub 4} (M=Co, Ni) melt with protective oxides Al{sub 2}O{sub 3} and Cr{sub 2}O{sub 3} has demonstrated the vulnerability of Al-containing alloys to hot corrosion attack.

  11. Microstructural investigations of pure nickel exposed to KCl induced high temperature corrosion

    DEFF Research Database (Denmark)

    Jonsson, T.; Slomian, A.; Lomholt, Trine Nybo

    2015-01-01

    Oxidation of 99?99% pure nickel was studied with and without 0?10 mg cm22 KCl(s) in an environment containing 5 vol.-%O2, 40 vol.-%H2O and 55 vol.-%N2 at 600uC for up to 168 h. Oxide microstructure was investigated by X-ray diffraction (XRD), focused ion beam (FIB), broad ion beam (BIB) and SEM....../EDX. Oxidised nickel shows an approximately parabolic oxide growth rate. The oxide scale is dense with some pores at the oxide/metal interface. Adding small amounts of KCl does not result in a faster corrosion rate of nickel. However, the surface morphology changes and small oxide crusts were observed...... in the vicinity of former KCl particles. This is proposed to be the result of a NiCl2–KCl eutectic on top of the oxide scale formed above 514uC. The oxide scale formed in the presence of KCl contains more and differently distributed voids than the scale formed without KCl....

  12. Effects of aging temperature and time on the corrosion protection provided by trivalent chromium process coatings on AA2024-T3.

    Science.gov (United States)

    Li, Liangliang; Swain, Greg M

    2013-08-28

    The effects of aging temperature and time on the physical structure of and corrosion protection provided by trivalent chromium process (TCP) coatings on AA2024-T3 are reported. The TCP coating forms a partially blocking barrier layer on the alloy surface that consists of hydrated channels and or defects. It is through these channels and defects that ions and dissolved O2 can be transported to small areas of the underlying alloy. Reactions initiate at these sites, which can ultimately lead to undercutting of the coating and localized corrosion. We tested the hypothesis that collapsing the channels and or reducing the number of defects in the coating might be possible through post-deposition heat treatment, and that this would enhance the corrosion protection provided by the coating. This was tested by aging the TCP-coated AA2024 alloys in air overnight at room temperature (RT), 55, 100, or 150 °C. The TCP coating became dehydrated and thinner at the high temperatures (55 and 100 °C). This improved the corrosion protection as evidenced by a 2× increase in the charge transfer resistance. Aging at 150 °C caused excessive coating dehydration and shrinkage. This led to severe cracking and detachment of the coating from the surface. The TCP-coated AA2024 samples were also aged in air at RT from 1 to 7 days. There was no thinning of the coating, but the corrosion protection was enhanced with a longer aging period as evidenced by a 4× increase in the charge transfer resistance. The coating became more hydrophobic after aging at elevated temperature (up to 100 °C) and with aging time at RT as evidenced by an increased water contact angle from 7 to 100 °C.

  13. Arrhenius-Type Constitutive Model for High Temperature Flow Stress in a Nickel-Based Corrosion-Resistant Alloy

    Science.gov (United States)

    Wang, L.; Liu, F.; Cheng, J. J.; Zuo, Q.; Chen, C. F.

    2016-04-01

    Hot deformation behavior of Nickel-based corrosion-resistant alloy (N08028) was studied in compression tests conducted in the temperature range of 1050-1200 °C and the strain rate range of 0.001-1 s-1. The flow stress behavior and microstructural evolution were observed during the hot deformation process. The results show that the flow stress increases with deformation temperature decreasing and strain rate increasing, and that the deformation activation energy ( Q) is not a constant but increases with strain rate increasing at a given strain, which is closely related with dislocation movement. On this basis, a revised strain-dependent hyperbolic sine constitutive model was established, which considered that the "material constants" in the original model vary as functions of the strain and strain rate. The flow curves of N08028 alloy predicted by the proposed model are in good agreement with the experimental results, which indicates that the revised constitutive model can estimate precisely the flow curves of N08028 alloy.

  14. The impact of psychological illness on outcome of corrosive ...

    African Journals Online (AJOL)

    2012-02-22

    Feb 22, 2012 ... Although the ingestion of corrosive agent is often accidental in the pediatric age group,[7] it is most times intentional among adults and adolescents.[2,7] Various corrosive agents have reportedly been ingested, and these have been broadly divided into acids [battery water], alkalis [caustic soda].

  15. Iron-niobium-aluminum alloy having high-temperature corrosion resistance

    Science.gov (United States)

    Hsu, Huey S.

    1988-04-14

    An alloy for use in high temperature sulfur and oxygen containing environments, having aluminum for oxygen resistance, niobium for sulfur resistance and the balance iron, is discussed. 4 figs., 2 tabs.

  16. Effect of Surface Pretreatment on the Underpaint Corrosion of AA2024-T3 at Various Temperatures

    National Research Council Canada - National Science Library

    Little, D. A; Jakab, M. A; Scully, J. R

    2006-01-01

    .... The scribe-creep rate was accelerated at all temperatures especially by pretreatments that increased the concentration of surface Cu or left a high capacity for Cu-replating. Sodium hydroxide (NaOH...

  17. Corrosion and Creep of Candidate Alloys in High Temperature Helium and Steam Environments for the NGNP

    Energy Technology Data Exchange (ETDEWEB)

    Was, Gary; Jones, J. W.

    2013-06-21

    This project aims to understand the processes by which candidate materials degrade in He and supercritical water/steam environments characteristic of the current NGNP design. We will focus on understanding the roles of temperature, and carbon and oxygen potential in the 750-850 degree C range on both uniform oxidation and selective internal oxidation along grain boundaries in alloys 617 and 800H in supercritical water in the temperature range 500-600 degree C; and examining the application of static and cyclic stresses in combination with impure He environments in the temperature rang 750-850 degree C; and examining the application of static and cyclic stresses in combination with impure He environments in the temperature range 750-850 degree C over a range of oxygen and carbon potentials in helium. Combined, these studies wil elucidate the potential high damage rate processes in environments and alloys relevant to the NGNP.

  18. Corrosion in waste incineration facilities; Korrosion i avfallsfoerbraenningsanlaeggningar

    Energy Technology Data Exchange (ETDEWEB)

    Staalenheim, Annika; Henderson, Pamela

    2004-11-01

    Waste is a heterogeneous fuel, often with high levels of chlorine, alkali and heavy metals. This leads to much more severe corrosion problems than combustion of fossil fuels. The corrosion rates of the materials used can be extremely high. Materials used for heat transferring parts are usually carbon steel or low alloyed steel. These are significantly cheaper than other steels. Austenitic stainless steel is also used, but is often avoided due to its sensitivity to stress corrosion cracking. More advanced materials, such as nickel base alloys, can be used in extremely aggressive environments. Since these materials are expensive and do not always have sufficient mechanical properties, they are often used as coatings on carbon steel tubes or as composite tubes. A new method, which shows good results at the first tests in plants, is electroplating with nickel. Plastic materials can be used in low temperature parts if the temperature does not exceed 150 deg C. A glass fibre inforced material is probably the best choice. The parts of the furnace that are most prone to corrosion are waterwalls where the refractory coating is lost, has not been applied to a sufficient height in the boiler or is not used at all. Failures of superheaters often occur in areas near soot blowers or on the tubes exposed to the highest flue gas temperatures. Few cases of low temperature corrosion are reported in the literature, possibly because these problems are unusual or because low temperature corrosion rarely causes costly and dramatic failures. Waterwall tubes should be made of carbon steel, because of the price and to minimise the risk for stress corrosion cracking. Usually the tubes must be covered with a more corrosion resistant material to withstand the environment in the boiler. Metal coatings can be used in less demanding environments. Refractory is probably the best protection for waterwalls from severe erosion. Surfaces in extremely corrosive areas, e.g. the fuel feed area, should

  19. Corrosion behaviour of 6063 aluminium alloy in acidic and in alkaline media

    Directory of Open Access Journals (Sweden)

    Prabhu Deepa

    2017-05-01

    Full Text Available The corrosion behaviour of 6063 aluminium alloy was investigated in different concentrations of phosphoric acid medium and sodium hydroxide medium at different temperatures. The study was done by electrochemical method, using Tafel polarization technique and electrochemical impedance spectroscopy (EIS technique. The surface morphology was investigated using scanning electron microscope (SEM with Energy-dispersive X-ray spectroscopy (EDX. The results showed that the 6063 aluminium alloy undergoes severe corrosion in sodium hydroxide medium than in phosphoric acid medium. The corrosion rate of 6063 aluminium alloy increased with an increase in the concentration of acid as well as with alkali. The corrosion rate was increased with an increase in temperature. The kinetic parameters and thermodynamic parameters were calculated using Arrhenius theory and transition state theory. Suitable mechanism was proposed for the corrosion of 6063 aluminium alloy in phosphoric acid medium and sodium hydroxide medium. The results obtained by Tafel polarization and electrochemical impedance spectroscopy (EIS techniques were in good agreement with each other.

  20. Corrosion reliability of electronics: the influence of solder temperature on the decomposition of flux activators

    DEFF Research Database (Denmark)

    Piotrowska, Kamila; Conseil, Helene; Jellesen, Morten Stendahl

    2014-01-01

    This manuscript gives a brief overview on the studies of thermal decomposition of solder flux systems commonly used in the electronic industry. Changes in chemical composition and structural changes of the flux components have been investigated as a function of temperature. Six weak organic acids...

  1. Corrosion in waste-fired boilers: A thermodynamic study

    DEFF Research Database (Denmark)

    Becidan, Michael; Sørum, Lars; Frandsen, Flemming

    2009-01-01

    A twofold study using thermodynamic equilibrium calculations was carried out to study corrosion in MSW incinerators. Corrosion was associated with the amount of alkalis and trace metals gaseous chlorides. Firstly, a two-level factorial experimental design combined with a data analysis were used...... corrosion-fighting additives (ammonium sulphate and silica) was investigated. Calculations confirmed experimental results and brought further insight on differentiated results for Na, K, Pb and Zn but also on capture mechanisms....

  2. Vapor deposition and condensate flow on combustion turbine blades - Theoretical model to predict/understand some corrosion rate consequences of molten alkali sulfate deposition in the field or laboratory

    Science.gov (United States)

    Rosner, Daniel E.; Nagarajan, R.

    1987-01-01

    An analysis is undertaken of aerodynamically- and centrifugally-driven liquid condensate layers on nonisothermal combustion turbines' stator vanes and rotor blades. Attention is given to the quantitative consequences of one possible mechanism for the initiation of 'hot corrosion' in the underlying blade material through a 'fluxing' of the protective oxide coating by the molten salt of the Newtonian condensate film. Illustrative calculations are presented for the condensate streamline pattern and the distributions of the steady-state condensate layer thickness, together with the corresponding oxide dissolution rate, for a test turbine blade.

  3. ALKALI RESISTANT CATALYST

    DEFF Research Database (Denmark)

    2008-01-01

    The present invention concerns the selective removal of nitrogen oxides (NOx) from gasses. In particular, the invention concerns a process, a catalyst and the use of a catalyst for the selective removal of nitrogen oxides in the presence of ammonia from gases containing a significant amount...... of alkali metal and/or alkali-earth compounds which process comprises using a catalyst combined of (i) a formed porous superacidic support, said superacidic support having an Hammett acidity stronger than Ho=-12, and (ii) a metal oxide catalytic component deposited on said superacidic support selected from...

  4. High temperature corrosion of cast irons and cast steels in dry air

    Energy Technology Data Exchange (ETDEWEB)

    Tholence, F.; Norell, M. [Chalmers Univ. of Technology, Goeteborg (Sweden). Dept. of Engineering Metals

    2001-07-01

    The oxidation in dry air of four cast alloys intended for exhaust gas systems has been examined. Particular interest was directed to how the oxide growth was related to the microstructures. The examined alloys were two cast ductile irons, a SiMo alloy (Fe3,86Si0,6Mo3C) and a Ni-Resist alloy (Fe32Ni5,3Si2,1C), and two cast stainless steels, one ferritic (Fe18Cr2,1Mn0,32C) and one austenitic (Fe20Cr9Ni0,47C). Coupons were oxidised for 50 h at temperatures between 650 C and 1050 C. The samples were characterised by using XRD, SEM/EDX and AES. As expected, the overall oxide thickness increased with temperature and partial spallation occurred at the highest temperatures for all alloys. Porous Fe oxide nodules nucleate at the graphite nodules on the ductile irons. These Fe-oxide nodules formed above a continuous layer of Fe-Si-oxide for the SiMo and mixed Fe-Ni-Si oxides for the Ni-Resist. The total oxide thickness is about (60 {mu}m). Thick oxides at the interdendritic regions in the cast steels were attributed to non-Cr-carbides. Segregation of Cr directed the formation of iron oxide nodules to the centre of the dendrites in the austenitic alloy. (orig.)

  5. Accelerated corrosion and oxide dissolution in 316L stainless steel irradiated in situ in high temperature water

    Science.gov (United States)

    Raiman, Stephen S.; Was, Gary S.

    2017-09-01

    316L stainless steel samples were irradiated with a proton beam while simultaneously exposed to high temperature water with added hydrogen (320 °C, 3 wppm H2, neutral pH) to study the effect of radiation on stainless steel corrosion. Irradiated samples had thinner and more porous inner oxides with a lower chromium content when compared to unirradiated samples. Observations suggest that depletion of chromium from the inner oxide can be attributed to the dissolution of chromium-rich spinel oxides in irradiated water, leading to an accelerated rate of inner oxide dissolution. Sample areas which were not irradiated, but were exposed to the flow of irradiated water were also found to be porous and deficient in chromium, indicating that these phenomena can be attributed primarily to water radiolysis. A new empirical equation for oxide growth and dissolution is used to describe the observed changes in oxide thickness under irradiation. An experiment in which a stainless steel sample was exposed to high temperature water (320 °C, 3 wppm H2, neutral pH) without irradiation, and then exposed for a second time with irradiation was conducted to observe the effect of irradiation on a pre-formed protective film. After the irradiated exposure, the sample exhibited chromium loss in regions which were directly irradiated, but not on regions exposed only to irradiated water, suggesting that a pre-formed protective oxide may be effective in preventing chromium loss due to irradiated water. Additionally, this observation suggests that enhanced kinetics under irradiation may have accelerated dissolution of chromium from the inner oxide.

  6. Influence of Deposit Formation on Corrosion at a Straw Fired boiler

    DEFF Research Database (Denmark)

    Hansen, Lone Aslaug; Michelsen, Hanne Philbert; Frandsen, Flemming

    2000-01-01

    Straw-fired boilers generally experience severe problems with deposit formation and are expected to suffer from severe superheater corrosion at high steam temperatures due to the large alkali and chlorine content in straw. In this study, deposits collected (1) on air-cooled probes and (2) directly...... at the existing heat transfer surfaces of a straw-fired boiler have been examined. Deposits collected on air-cooled probes were found to consist of an inner layer of KCl and an outer layer of sintered fly ash. Ash deposits formed on the heat transfer surfaces all had a characteristic layered structure...

  7. Relations between combustion, deposition, flue gas temperatures and corrosion in straw-fired boilers

    DEFF Research Database (Denmark)

    Montgomery, Melanie

    2004-01-01

    using an aluminium silicate additive, however the relative chlorine content of the deposits was unchanged. At Ensted woodchip plant, a dosage level of additives was reached which reduced the chlorine flux. For straw firing where the chlorine level in the fuel is higher and the fuel load is greater......, the chlorine flux on deposition probes was not affected by additive dosage. An indication that some chlorine had been removed could be measured by the increased HCl output during additive dosage. The importance of temperature and where the additive is dosed is discussed....

  8. Corrosive components of nutshells and their chars

    Directory of Open Access Journals (Sweden)

    Karczewski Mateusz

    2016-01-01

    Full Text Available Biomass combustion stands among various technologies pointed at fossil fuels consumption decrease. Biomass can be found in very diversified sources spread more evenly across the globe, can be burned with use of traditional combustion solutions and is more CO2 neutral in combustion than their fossil fuel counterparts. On the other hand biomass has several problems with composition that despite its potential diversity. Problem of excess moisture can be already solved by material selection or by preliminary pyrolysis. The main problem concerns however biomass ash composition. Biomass ashes are more prone to have higher quantities of potentially corrosive components than their coal counterparts. The example of such constituents are alkali metals, sulphur and chlorine. Ash basic composition is also important due to various ash properties like its melting temperature and slagging or fouling tendencies. To address the problem, several indices for fast properties prediction and earlier problem identification can be appointed. This work concentrates on ash quality evaluation for potentially attractive biomass fuel from nutshell materials and their corresponding char obtained by pyrolysis in 300, 450 and 550 °C. Pistachio and hazelnut shells with their chars will be analysed for corrosive compounds and their potential influence on combustion process.

  9. Effects of hardness and test temperature on the stress-corrosion cracking susceptibility of carbon steel in simulated BWR environment; Koon koatsu sui kankyo ni okeru tansoko no oryoku fushokuware kanjusei ni oyobosu kodo, oyobi shiken ondo no eikyo hyoka

    Energy Technology Data Exchange (ETDEWEB)

    Nakayama, G.; Akashi, M. [Ishikawajima-Harima Heavy Industries Co. Ltd., Tokyo (Japan)

    1998-03-15

    An SSRT test and a CBB test were carried out on carbon steel and heat treated materials applied with bead welding of single pass simulating fillet welding in oxygen-enriched high-temperature water environment, and the stress-corrosion cracking susceptibility was evaluated. Highly hard welding heat affected zones with Vickers hardness of more than 400 have grain boundary stress-corrosion cracking susceptibility. However, a structure whose high hardness has been realized by tempering treatment has no grain boundary stress-corrosion cracking susceptibility. In the SSRT test, stress-corrosion cracking fractured face rate rises with rising test temperature, resulting in stress-corrosion cracking susceptibility shown even at lower hardness. On the other hand in the CBB test, a large number of relatively shallow cracks are generated down to low hardness at temperatures below 190 degC, while the number of cracking occurrence decreases as the temperature rises. However, deep cracks increase. In the CBB test on tempered heat treatment materials, the fact that stress-corrosion cracking can occur in test pieces with Vickers hardness of 165, which is nearly the same as that for the base material, proves that no lower limit hardness exists practically in occurrence of stress-corrosion cracking in carbon steel. 13 refs., 12 figs., 2 tabs.

  10. Imposed potential measurement to evaluate the pitting corrosion resistance and the galvanic behaviour of a highly alloyed austenitic stainless steel and its weldment in a LiBr solution at temperatures up to 150ºC

    OpenAIRE

    Blasco Tamarit, María Encarnación; García García, Dionisio Miguel; García Antón, José

    2011-01-01

    Pitting corrosion resistance and galvanic behaviour of Alloy 31, a highly alloyed austenitic stainless steel (UNS N08031), and its weldment were studied in a heavy brine LiBr solution 1080 g/l at different temperatures (75–150 °C) using electrochemical techniques. The Mixed Potential Theory was used to evaluate the galvanic corrosion between the base and welded metals. Cyclic potentiodynamic curves indicate that high temperatures make passivation and repassivation of pits difficult, because t...

  11. The effect of organic matter associated with the corrosion products on the corrosion of mild steel in the Arabian Sea

    Digital Repository Service at National Institute of Oceanography (India)

    Bhosle, N.B.; Wagh, A.B.

    the corrosion of mild steel and the temperature and dissolved oxygen of seawater. In contrast to this, the corrosion and mild steel was inversely related to the organic carbon and water extractable carbohydrates associated with the corrosion products of mild...

  12. High-temperature oxidation/corrosion of iron-based superalloys

    Science.gov (United States)

    Lemkey, F. D.; Smeggil, J. G.; Bailey, R. S.; Schuster, J. C.; Nowotny, H.

    1987-01-01

    The oxidation and sulfidation of several novel iron-base superalloys were evaluated in high-temperature cyclic tests. The experimental austenitic alloys examined were modifications of NASAUT-4GA which were developed for Stirling-engine application. The weight gains and resulting surface scales were measured and analyzed. Mixed oxide scales were found to form on all specimens exposed above 871 C. The build-up of these scales led to a depletion of Mn and Cr in a zone adjacent to the oxides. In addition, the initial oxidation of the Fe-rich alloy was inhibited by a thin but tenacious Si layer which formed at the interface between oxides and the parent layer. Sulfidation tests using Na2SO4 coatings resulted in the formation of a protective spinel and alpha-Fe2O3 phases. Preferential attack of the carbide phase by hydrogen was not observed after 350 h at 871 C.

  13. Effects of temperature on the corrosion behavior of coated carbon steel in 1 wt.% sodium chloride (NaCl) solution

    Science.gov (United States)

    Razak, Khalil Abdul; Fuad, Mohd Fazril Irfan Ahmad; Alias, Nur Hashimah; Othman, Nur Hidayati; Zahari, Muhammad Imran

    2017-12-01

    Special attention has been paid in the past decade on the use of metal corrosion protection to conserve natural resources and to improve the performance of engine, build structures and other equipment. Coating is considered as one of the promising methods that can be used to protect the metal against corrosion. However, not many attentions have been given on the evaluation of coating mechanism towards corrosion protection. In this work, the performance of zinc-rich paint (ZRP) was investigated under saltwater environment as to simulate the nature of corrosion in seawater. The adhesion of the coated steel was also studied to determine the adherence of the coatings to the metal substrate. Results obtained from the immersion test was then used to determine the corrosion rate of the coatings. The mechanisms and the function of ZRP as a protection layer were also investigated. By using 3 coated system of ZRP, the corrosion rate of the steel was observed to decrease thus provide better protection in seawater environment.

  14. Development of low-temperature galvanizing and its application for corrosion protection of high-strength steels; Entwicklung einer niedrigschmelzenden Legierung und deren Applikation zum Korrosionsschutz hochfester Staehle

    Energy Technology Data Exchange (ETDEWEB)

    Wielage, B.; Lampke, T.; Steinhaeuser, S. [Technische Universitaet Chemnitz (Germany). Institut fuer Werkstoffwissenschaft und Werkstofftechnik; Strobel, C. [Fachhochschule Ingolstadt (Germany); Merklinger, V.

    2008-12-15

    Apart from reliability and quality, vehicle safety and cost efficiency are the decisive criteria for automobile manufacturers. Corrosion protection plays a decisive role because it increases the service life. The ultra-high-strength steels are materials which exhibit high lightweight potential as well as a very good energy absorption capacity because of their mechanical properties. In connection with the possibility of hot forming, they are predestined for the fabrication of complicated, load-compatible shapes in the crash-relevant frame and body construction. The application of these steel qualities has been carried out in structural parts which are protected from corrosion by a hot-dip coat of FeAl7 - the so-called Usibor. However, at the moment there is no ready-for-production solution for later corrosion protection of already hot-formed parts. Therefore, a corrosion protection system on the basis of conventional low-temperature galvanizing processes has been developed and utilized. First, the softening behavior of the highly-resistant 22MnB5 substrate was analyzed. Afterwards, a galvanizing system was developed and applied. The corrosion protection coatings were characterized with regard to their structure and corrosion protection potential. As a result, a significant improvement of the corrosion behaviour has occurred. (Abstract Copyright [2008], Wiley Periodicals, Inc.) [German] Neben Zuverlaessigkeit und Qualitaet sind vor allem Fahrzeugsicherheit und Wirtschaftlichkeit entscheidende Kriterien fuer den Automobilhersteller. Der Korrosionsschutz spielt dabei eine herausragende Rolle, da hierdurch die Lebens- und Gebrauchsdauer erhoeht wird. Mit der Bereitstellung hoechstfester Stahlqualitaeten stehen Werkstoffe zur Verfuegung, die auf Grund ihrer mechanischen Eigenschaften ein hohes Leichtbaupotenzial sowie ein sehr gutes Energieabsorptionsvermoegen aufweisen. In Verbindung mit der Moeglichkeit der Warmformgebung sind sie damit praedestiniert fuer die

  15. Corrosion Fatigue Crack Propagation Rate Characteristics for Weldable Ship and Offshore Steels with Regard to the Influence of Loading Frequency and Saltwater Temperature

    Directory of Open Access Journals (Sweden)

    Jakubowski Marek

    2017-03-01

    Full Text Available After Vosikovsky (1975, the corrosion fatigue crack growth rate (CFCGR characteristics have been divided into three regions. The region-III rates are very close to mechanical fatigue crack growth rates. CFCGR formulae, including the long-crack length effect (in region I only, the loading frequency effect (in region II only, and the saltwater temperature effect, have been proposed. It has been assumed that CFCGR is proportional to f-k, where f is the loading frequency and k is a constant. The averaged k-value for all steels of yield stress (YS below 500 MPa, usually with ferrite-pearlite microstructures, is higher than that for YS > 500 MPa, usually with quenched and tempered microstructures. The temperature effect does not appear in region I below room temperature. In the remaining cases, that is, in region I for elevated temperatures and in region II for both low and elevated temperatures, the CFCGR increases with increasing temperature. Under a potential of -0.8 V, a long-crack-length effect, qualitatively similar to analogous effect for free corrosion conditions, appears.

  16. Combining hygrothermal and corrosion models to predict corrosion of metal fasteners embedded in wood

    Science.gov (United States)

    Samuel L. Zelinka; Dominique Derome; Samuel V. Glass

    2011-01-01

    A combined heat, moisture, and corrosion model is presented and used to simulate the corrosion of metal fasteners embedded in solid wood exposed to the exterior environment. First, the moisture content and temperature at the wood/fastener interface is determined at each time step. Then, the amount of corrosion is determined spatially using an empirical corrosion rate...

  17. Development of advanced metallic coatings resistant to corrosion in high temperature industrial atmospheres

    Energy Technology Data Exchange (ETDEWEB)

    Weber, T.; Bender, R.; Rosado, C.; Schuetze, M. [DECHEMA e.V., Frankfurt am Main (Germany)

    2004-07-01

    Following the experimental results that {gamma}-TiAl is highly resistant in reducing sulfidizing atmospheres the development of Ti-Al-co-diffusion coatings produced in a single step pack cementation process was started. The appropriate diffusion powder compositions were selected using thermodynamical calculations. Different Al-Ti-, Al-Si- and Al-Ti-Si-diffusion coatings were successfully applied on austenitic steels as well as Ni-base materials and showed excellent behaviour in reducing sulfidizing atmospheres with high carbon contents (CH{sub 4} - 1% CO - 1% CO{sub 2} - 10% H{sub 2} - 7% H{sub 2}S) up to 700 deg. C, under metal dusting conditions (H{sub 2} - 25 CO - 2% H{sub 2}O and CO - 2.4% CO{sub 2} - 1% CH{sub 4} - 9.4% N{sub 2} - 23.4% H{sub 2} - 0.2% H{sub 2}O - 1 ppm H{sub 2}S-0.3 ppm HCl) at temperatures of 620 deg. C and 700 deg. C. The application of diffusion coatings on ferritic materials has to be modified due to the specific requirements on the mechanical properties which are affected by the heat treatment during the diffusion process. TiAl was also applied by the HVOF thermal spray method on ferritic steels. Due to similarity of the thermal expansion coefficients this substrate-coating system proved to be mechanically very stable also under thermal cycling conditions. (authors)

  18. The influence of deposition temperature on microstructure and corrosion resistance of ZrOxNy/ZrO₂ coatings deposited using RF sputtering

    Energy Technology Data Exchange (ETDEWEB)

    Cubillos, G.I., E-mail: gcubillos@unal.edu.co [Department of Chemistry, Faculty of Science, National University of Colombia, Av. Cra. 30 No 45-03, Bogotá (Colombia); Bethencourt, M., E-mail: manuel.bethencourt@uca.es [Department of Materials Science, Metallurgy Engineering and Inorganic Chemistry, International Campus of Excellence of the Sea (CEI-MAR), University of Cadiz, Avda. República Saharaui s/n, 11510 Puerto Real, Cádiz (Spain); Olaya, J.J., E-mail: jjolayaf@unal.edu.co [Department of Mechanical Engineering, Faculty of Engineering, National University of Colombia, Bogotá (Colombia); Alfonso, J.E., E-mail: jealfonsoo@unal.edu.co [Department of Physic, Faculty of Science, National University of Colombia, Av. Cra. 30 No 45-03, Bogotá (Colombia); Marco, J.F., E-mail: jfmarco@iqfr.csic.es [Instituto de Química Física “Rocasolano”, CSIC, C/Serrano 119, 28006 Madrid (Spain)

    2014-08-01

    This paper reports the influence of substrate temperature on the structure, morphology and corrosion resistance of ZrOxNy/ZrO₂ thin films deposited on 304 stainless steel using radio frequency sputtering (RF sputtering). Structural analysis was carried out by X-ray diffraction (XRD); morphological analysis was performed using scanning electron microscopy (SEM) and atomic force microscopy (AFM) and surface chemical analysis was determined using X-ray photoelectron spectroscopy (XPS). XRD data showed that the films deposited at 300 °C (573 K) and 350 °C (623 K) result in the growth of a monoclinic zirconium oxynitride phase with preferential orientation along the (-1 1 1) plane, while at 14 °C (287 K) the predominant phase is of polycrystalline ZrO₂. The corrosion results indicate that the coatings provide good resistance to corrosion in chloride-containing media, being better in the film deposited at 350 °C (623 K). SEM analysis demonstrated the homogeneity of the films deposited at the three temperatures; AFM studies established the average roughness of the films to be 4.25 nm. The binding energies of the Zr 3d, N 1s, and O 1s core levels determined by XPS were all compatible with the formation of a zirconium oxynitride and zirconium oxide in the surface of the film. ZrOxNy/ZrO₂ thin films are promising candidates for increasing the corrosion resistance of the steels in chloride-rich environments.

  19. Study of alloy 600`S stress corrosion cracking mechanisms in high temperature water; Etude des mecanismes de corrosion sous contrainte de l`alliage 600 dans l`eau a haute temperature

    Energy Technology Data Exchange (ETDEWEB)

    Rios, R.

    1994-06-01

    In order to better understand the mechanisms involved in Alloy 600`s stress corrosion cracking in PWR environment, laboratory tests were performed. The influence of parameters pertinent to the mechanisms was studies : hydrogen and oxygen overpressures, local chemical composition, microstructure. The results show that neither hydrogen nor dissolution/oxidation, despite their respective roles in the process, are sufficient to account for experimental facts. SEM observation of micro-cleavage facets on specimens` fracture surfaces leads to pay attention to a new mechanism of corrosion/plasticity interactions. (author). 113 refs., 73 figs., 15 tabs., 4 annexes.

  20. The effect of alkali on the product distribution from black liquor conversion under supercritical water.

    Science.gov (United States)

    Hawangchu, Y; Atong, D; Sricharoenchaikul, V

    2017-07-01

    Lignin in chemical pulping waste, or black liquor (BL), can be converted into various products via supercritical water gasification (SCWG). However, the inherited alkaline contents from the pulping chemicals may affect the product yields and properties. In this research, the influence of the residual alkali on the product distribution via SCWG of soda BL and kraft BL was evaluated. The SCWG was performed in a batch quartz reactor for 10 min at various temperatures (673, 773 and 873 K) and pressures (250, 300 and 400 bar). The highest hydrogen (H2) production occurred at 873 K for the soda BL. The water-gas shift reaction with sodium ions played an important part in the H2 production, while only small amounts of methane and carbon monoxide were detected. Hydrocarbons, carboxylic acids and esters were the dominant substrates in the liquid products, which denoted the potential of this method for bond cleaving of the lignin macromolecule. As a result, BL, which typically contains alkali salt, was an appropriate feedstock for the SCWG reaction to produce renewable fuel. This method not only has a positive influence on the generation of value added products from highly corrosive waste but also helps avoid some technical problems commonly encountered with direct firing in a recovery boiler.

  1. An integrated model of tritium transport and corrosion in Fluoride Salt-Cooled High-Temperature Reactors (FHRs) – Part I: Theory and benchmarking

    Energy Technology Data Exchange (ETDEWEB)

    Stempien, John D., E-mail: john.stempien@inl.gov; Ballinger, Ronald G., E-mail: hvymet@mit.edu; Forsberg, Charles W., E-mail: cforsber@mit.edu

    2016-12-15

    Highlights: • A model was developed for use with FHRs and benchmarked with experimental data. • Model results match results of tritium diffusion experiments. • Corrosion simulations show reasonable agreement with molten salt loop experiments. • This is the only existing model of tritium transport and corrosion in FHRs. • Model enables proposing and evaluating tritium control options in FHRs. - Abstract: The Fluoride Salt-Cooled High-Temperature Reactor (FHR) is a pebble bed nuclear reactor concept cooled by a liquid fluoride salt known as “flibe” ({sup 7}LiF-BeF{sub 2}). A model of TRITium Diffusion EvolutioN and Transport (TRIDENT) was developed for use with FHRs and benchmarked with experimental data. TRIDENT is the first model to integrate the effects of tritium production in the salt via neutron transmutation, with the effects of the chemical redox potential, tritium mass transfer, tritium diffusion through pipe walls, tritium uptake by graphite, selective chromium attack by tritium fluoride, and corrosion product mass transfer. While data from a forced-convection polythermal loop of molten salt containing tritium did not exist for comparison, TRIDENT calculations were compared to data from static salt diffusion tests in flibe and flinak (0.465LiF-0.115NaF-0.42KF) salts. In each case, TRIDENT matched the transient and steady-state behavior of these tritium diffusion experiments. The corrosion model in TRIDENT was compared against the natural convection flow-loop experiments at the Oak Ridge National Laboratory (ORNL) from the 1960s and early 1970s which used Molten Salt Reactor Experiment (MSRE) fuel-salt containing UF{sub 4}. Despite the lack of data required by TRIDENT for modeling the loops, some reasonable results were obtained. The TRIDENT corrosion rates follow the experimentally observed dependence on the square root of the product of the chromium solid-state diffusion coefficient with time. Additionally the TRIDENT model predicts mass

  2. Diversity and Composition of Sulfate-Reducing Microbial Communities Based on Genomic DNA and RNA Transcription in Production Water of High Temperature and Corrosive Oil Reservoir

    Science.gov (United States)

    Li, Xiao-Xiao; Liu, Jin-Feng; Zhou, Lei; Mbadinga, Serge M.; Yang, Shi-Zhong; Gu, Ji-Dong; Mu, Bo-Zhong

    2017-01-01

    Deep subsurface petroleum reservoir ecosystems harbor a high diversity of microorganisms, and microbial influenced corrosion is a major problem for the petroleum industry. Here, we used high-throughput sequencing to explore the microbial communities based on genomic 16S rDNA and metabolically active 16S rRNA analyses of production water samples with different extents of corrosion from a high-temperature oil reservoir. Results showed that Desulfotignum and Roseovarius were the most abundant genera in both genomic and active bacterial communities of all the samples. Both genomic and active archaeal communities were mainly composed of Archaeoglobus and Methanolobus. Within both bacteria and archaea, the active and genomic communities were compositionally distinct from one another across the different oil wells (bacteria p = 0.002; archaea p = 0.01). In addition, the sulfate-reducing microorganisms (SRMs) were specifically assessed by Sanger sequencing of functional genes aprA and dsrA encoding the enzymes adenosine-5′-phosphosulfate reductase and dissimilatory sulfite reductase, respectively. Functional gene analysis indicated that potentially active Archaeoglobus, Desulfotignum, Desulfovibrio, and Thermodesulforhabdus were frequently detected, with Archaeoglobus as the most abundant and active sulfate-reducing group. Canonical correspondence analysis revealed that the SRM communities in petroleum reservoir system were closely related to pH of the production water and sulfate concentration. This study highlights the importance of distinguishing the metabolically active microorganisms from the genomic community and extends our knowledge on the active SRM communities in corrosive petroleum reservoirs. PMID:28638372

  3. Diversity and Composition of Sulfate-Reducing Microbial Communities Based on Genomic DNA and RNA Transcription in Production Water of High Temperature and Corrosive Oil Reservoir

    Directory of Open Access Journals (Sweden)

    Xiao-Xiao Li

    2017-06-01

    Full Text Available Deep subsurface petroleum reservoir ecosystems harbor a high diversity of microorganisms, and microbial influenced corrosion is a major problem for the petroleum industry. Here, we used high-throughput sequencing to explore the microbial communities based on genomic 16S rDNA and metabolically active 16S rRNA analyses of production water samples with different extents of corrosion from a high-temperature oil reservoir. Results showed that Desulfotignum and Roseovarius were the most abundant genera in both genomic and active bacterial communities of all the samples. Both genomic and active archaeal communities were mainly composed of Archaeoglobus and Methanolobus. Within both bacteria and archaea, the active and genomic communities were compositionally distinct from one another across the different oil wells (bacteria p = 0.002; archaea p = 0.01. In addition, the sulfate-reducing microorganisms (SRMs were specifically assessed by Sanger sequencing of functional genes aprA and dsrA encoding the enzymes adenosine-5′-phosphosulfate reductase and dissimilatory sulfite reductase, respectively. Functional gene analysis indicated that potentially active Archaeoglobus, Desulfotignum, Desulfovibrio, and Thermodesulforhabdus were frequently detected, with Archaeoglobus as the most abundant and active sulfate-reducing group. Canonical correspondence analysis revealed that the SRM communities in petroleum reservoir system were closely related to pH of the production water and sulfate concentration. This study highlights the importance of distinguishing the metabolically active microorganisms from the genomic community and extends our knowledge on the active SRM communities in corrosive petroleum reservoirs.

  4. Corrosion Monitors for Embedded Evaluation

    Energy Technology Data Exchange (ETDEWEB)

    Robinson, Alex L. [Sandia National Lab. (SNL-NM), Albuquerque, NM (United States); Pfeifer, Kent B. [Sandia National Lab. (SNL-NM), Albuquerque, NM (United States); Casias, Adrian L. [Sandia National Lab. (SNL-NM), Albuquerque, NM (United States); Howell, Stephen W. [Sandia National Lab. (SNL-NM), Albuquerque, NM (United States); Sorensen, Neil R. [Sandia National Lab. (SNL-NM), Albuquerque, NM (United States); Missert, Nancy A. [Sandia National Lab. (SNL-NM), Albuquerque, NM (United States)

    2017-05-01

    We have developed and characterized novel in-situ corrosion sensors to monitor and quantify the corrosive potential and history of localized environments. Embedded corrosion sensors can provide information to aid health assessments of internal electrical components including connectors, microelectronics, wires, and other susceptible parts. When combined with other data (e.g. temperature and humidity), theory, and computational simulation, the reliability of monitored systems can be predicted with higher fidelity.

  5. High-Temperature Corrosion of AlCrSiN Film in Ar-1%SO2 Gas

    Directory of Open Access Journals (Sweden)

    Poonam Yadav

    2017-03-01

    Full Text Available AlCrSiN film with a composition of 29.1Al-17.1Cr-2.1Si-51.7N in at. % was deposited on a steel substrate by cathodic arc ion plating at a thickness of 1.8 μm. It consisted of nanocrystalline hcp-AlN and fcc-CrN, where a small amount of Si was dissolved. Corrosion tests were carried out at 800 °C for 5–200 h in Ar-1%SO2 gas. The major corrosion reaction was oxidation owing to the high oxygen affinity of Al and Cr in the film. The formed oxide scale consisted primarily of (Al,Cr2O3, within which Fe, Si, and S were dissolved. Even after corrosion for 200 h, the thickness of the scale was about 0.7–1.2 μm, indicating that the film had good corrosion resistance in the SO2-containing atmosphere.

  6. High temperature corrosion of cold worked YUS409D bellows of bellow-sealed valve in LBE

    Science.gov (United States)

    Mustari1, A. P. A.; Irwanto1, D.; Takahashi, M.

    2017-01-01

    Lead-bismuth eutectic (LBE) loop test is highly contributes to the lead-alloy-cooled fast breeder reactor (LFR) and accelerator driven system (ADS) research and development by providing comprehensive results of both corrosion and erosion phenomenon. Bellows-sealed valve is a crucial part in the LBE loop test apparatus, due to its capability of preventing corrosion on valve spring, thus improves the operation time of the system. LBE is very corrosive to stainless steel by formation of oxide layer or elemental dissolution, e.g. Ni. Thus, new type of bellows for bellows-sealed valve made of nickel free material, i.e. YUS409D, is proposed to be used in the LBE. Bellows material undergo heat treatments for mechanical improvement including cold working and annealing. The thickness reduction by the heat treatments is about 90% of initial condition. Corrosion behavior of the bellows has been studied in stagnant LBE at 500 and 600 °C for 500 hours. The oxygen concentration was controlled at about 10-7 wt%. Typical oxide layers were developed on the surface. Oxidation rate was sharply increased at 600°C.

  7. Superheater corrosion in biomass boiler - theories and tests in Vaestermalmsverket, Falun; Oeverhettarkorrosion i bioeldad panna - teorier och prov i Vaestermalmsverket, Falun

    Energy Technology Data Exchange (ETDEWEB)

    Roennquist, Eva-Marie

    2000-10-01

    It has lately been evident that a number of biomass-fired plants are experiencing major problems with corrosion of their superheaters. The major aim with this project is to contribute with increased knowledge in this area. The efforts to build up experience around different materials applicable for superheaters with high steam data is of great importance for future plants in Sweden. The main objective for 'Vaermeforsk' has been to transfer the experiences from this investigation to other boilers or plants with different types of fuel. This investigation has therefore been focused on the verification of SYCON's assumptions regarding the roles of chloride and alkali and the possibility of influencing/minimising superheater corrosion by optimisation of the fuel mix. Another important part was to verify that the boiler design, as such, does not create an unfavourable environment for the superheaters by producing reducing zones due to plume formation. Based on the above, the investigation has been divided into three loosely connected parts. (1) The role and reaction by chlorides in the deposits on a superheater, (2) Reducing environment - plume formation of non-combusted fuel, and (3) Choice of materials in the superheater. Serious corrosion has been detected in the superheater tubes of 'Vaestermalmsverket' in Falun. The material temperature was below 530 deg C. No serious inhomogeneous combustion problems or areas with reducing environments have been detected. The corrosion was therefore judged to be caused by alkali chlorides which condense on the superheater tubes. Tests with minor amounts of sulphur added to the biomass fuel have been shown to suppress the generation of alkali chlorides and their condensation on the superheater surfaces. A good correlation between calculated and measured values have been achieved. Very low corrosion rates have been measured on the test probes, constructed with different superheater material and placed in the

  8. High temperature corrosion studies. A. Iron: based superalloy in SO/sub 2//O/sub 2/ atmospheres. B. Gas: solid reaction with formation of volatile species

    Energy Technology Data Exchange (ETDEWEB)

    Liu, T.K.

    1980-03-01

    The thermogravimetric method was used to study high temperature corrosion under SO/sub 2//O/sub 2/ atmosphere applied to Armco 18SR alloys with different heat treatment histories, Armco T310 and pure chromium between 750 and 1100/sup 0/C. The weight gain follows the parabolic rate law. The volatilization of the protective Cr/sub 2/O/sub 3/ layer via formation of CrO/sub 3/ was taken into account above 900/sup 0/C for long time runs. The parabolic rate and the volatilization rate, derived from fitting the experimental data to the modified Tedmon's non-linear model, were correlated using the Arrhenius equation. Armco 18SR-C has the best corrosion resistance of the Armco 18SR alloys. Armco T310 is not protective at high temperatures. The available rate data on the oxidation of chromium oxide, chlorination of chromium, oxidation-chlorination of chromium oxide, chlorination of nickel and chlorination of iron were found to be predictable. The calculation of high temperature volatilization rate was performed using the available fluid correlation equations and the Lennard-Jones parameters derived from the molecule with similar structure and from the low temperature viscosity measurement. The lower predicted volatilization rate is due to the use of the Chapman-Enskog equation with the Lennard-Jones parameters mostly derived from the low temperature viscosity measurement. This was substantiated by comparing the reliable high temperature diffusion rate in the literature with the above mentioned calculational method. The experimental volatilization rates of this study are compared with the other related studies and the mass transfer predictions.

  9. The Stress Corrosion Resistance and the Cryogenic Temperature Mechanical Behavior of 18-3 Mn (Nitronic 33) Stainless Steel Parent and Welded Material

    Science.gov (United States)

    Montano, J. W.

    1976-01-01

    The ambient and cryogenic temperature mechanical properties and the ambient temperature stress corrosion results of 18-3 Mn (Nitronic 33)stainless steel, longitudinal and transverse, as received and as welded (TIG) material specimens manufactured from 0.063 inch thick sheet material, were described. The tensile test results indicate an increase in ultimate tensile and yield strengths with decreasing temperature. The elongation remained fairly constant to -200 F, but below that temperature the elongation decreased to less than 6.0% at liquid hydrogen temperature. The notched tensile strength (NTS) for the parent metal increased with decreasing temperature to liquid nitrogen temperature. Below -320 F the NTS decreased rapidly. The notched/unnotched (N/U) tensile ratio of the parent material specimens remained above 0.9 from ambient to -200 F, and decreased to approximately 0.65 and 0.62, respectively, for the longitudinal and transverse directions at liquid hydrogen temperature. After 180 days of testing, only those specimens exposed to the salt spray indicated pitting and some degradation of mechanical properties.

  10. Corrosion protection

    Science.gov (United States)

    Brown, Donald W.; Wagh, Arun S.

    2003-05-27

    There has been invented a chemically bonded phosphate corrosion protection material and process for application of the corrosion protection material for corrosion prevention. A slurry of iron oxide and phosphoric acid is used to contact a warm surface of iron, steel or other metal to be treated. In the presence of ferrous ions from the iron, steel or other metal, the slurry reacts to form iron phosphates which form grains chemically bonded onto the surface of the steel.

  11. High-temperature Corrosion of AlCrTiSiN Film in Ar-1%SO{sub 2} Gas

    Energy Technology Data Exchange (ETDEWEB)

    Yadav, Poonam; Lee, Dong Bok [Sungkyunkwan University, Suwon (Korea, Republic of); Kwon, Sik Chol [Chungbuk National University, Cheongju (Korea, Republic of); Lin, Yue; Zhang, Shihong [Anhui University of Technology, Maanshan (China)

    2017-04-15

    An AlCrTiSiN film composed of 31Al-15Cr-1.7Ti-0.5Si-51.8N (at%) was deposited on a steel substrate by arc ion plating to a thickness of 1 μm. It consisted of nano crystalline hcp-AlN and fcc-CrN. Its corrosion behavior in Ar-1%SO{sub 2} gas at 800 ℃ for 5-50 h was studied. The resulting scales consisted primarily of Al{sub 2}O{sub 3} and Cr{sub 2}O{sub 3}, which effectively suppressed the corrosion. No sulfides formed, because Al and Cr oxidized competitively from the surface. The film was primarily corroded by the inward diffusion of oxygen and a much smaller amount of sulfur.

  12. Corrosion Protection of Phenolic-Epoxy/Tetraglycidyl Metaxylediamine Composite Coatings in a Temperature-Controlled Borax Environment

    Science.gov (United States)

    Xu, Wenhua; Wang, Zhenyu; Han, En-Hou; Liu, Chunbo

    2017-12-01

    The failure behavior for two kinds of phenolic-epoxy/tetraglycidyl metaxylediamine composite coatings in 60 °C borax aqueous solution was evaluated using electrochemical methods (EIS) combined with scanning electron microscopy, confocal laser scanning microscope, water immersion test, and Raman spectrum. The main focus was on the effect of curing agent on the corrosion protection of coatings. Results revealed that the coating cured by phenolic modified aromatic amine possessed more compact cross-linked structure, better wet adhesion, lower water absorption (0.064 mg h-1 cm-2) and its impedance values was closed to 108 Ω cm2 after immersion for 576 h, while the coating cured by modified aromatic ring aliphatic amine was lower than 105 Ω cm2. The corrosion mechanism of the two coatings is discussed.

  13. Novel High Strength Ceria-Zirconia Toughened Alumina Ceramic with Superior High Temperature Corrosion and Erosion Resistance. Final Report

    Energy Technology Data Exchange (ETDEWEB)

    Giulio, R.; Butcher, K.

    2004-01-13

    Composite CeTZP/A1{sub 2}O{sub 3} (CeZTA) foams were developed and tested to determine their suitability as particulate filters in hot gaseous conditions generated by coal combustion in electric power plants. Exposure to these extreme corrosive conditions did not cause significant degradation in strength. Superior properties of these foams suggests they could be used for a variety of applications in environment, energy and chemical fields.

  14. Development of Self-Powered Wireless-Ready High Temperature Electrochemical Sensors for In-Situ Corrosion Monitoring for Boiler Tubes in Next Generation Coal-based Power Systems

    Energy Technology Data Exchange (ETDEWEB)

    Liu, Xingbo [West Virginia Univ., Morgantown, WV (United States)

    2015-06-30

    The key innovation of this project is the synergy of the high temperature sensor technology based on the science of electrochemical measurement and state-of-the-art wireless communication technology. A novel self-powered wireless high temperature electrochemical sensor system has been developed for coal-fired boilers used for power generation. An initial prototype of the in-situ sensor demonstrated the capability of the wireless communication system in the laboratory and in a pilot plant (Industrial USC Boiler Setting) environment to acquire electrochemical potential and current signals during the corrosion process. Uniform and localized under-coal ash deposit corrosion behavior of Inconel 740 superalloy has been studied at different simulated coal ash hot corrosion environments using the developed sensor. Two typical potential noise patterns were found to correlate with the oxidation and sulfidation stages in the hot coal ash corrosion process. Two characteristic current noise patterns indicate the extent of the corrosion. There was a good correlation between the responses of electrochemical test data and the results from corroded surface analysis. Wireless electrochemical potential and current noise signals from a simulated coal ash hot corrosion process were concurrently transmitted and recorded. The results from the performance evaluation of the sensor confirm a high accuracy in the thermodynamic and kinetic response represented by the electrochemical noise and impedance test data.

  15. Relationship between Microstructure and Corrosion Behavior of Martensitic High Nitrogen Stainless Steel 30Cr15Mo1N at Different Austenitizing Temperatures.

    Science.gov (United States)

    Jiang, Zhouhua; Feng, Hao; Li, Huabing; Zhu, Hongchun; Zhang, Shucai; Zhang, Binbin; Han, Yu; Zhang, Tao; Xu, Dake

    2017-07-27

    The relationship between microstructure and corrosion behavior of martensitic high nitrogen stainless steel 30Cr15Mo1N at different austenitizing temperatures was investigated by microscopy observation, electrochemical measurement, X-ray photoelectron spectroscopy analysis and immersion testing. The results indicated that finer Cr-rich M₂N dispersed more homogeneously than coarse M 23 C₆, and the fractions of M 23 C₆ and M₂N both decreased with increasing austenitizing temperature. The Cr-depleted zone around M 23 C₆ was wider and its minimum Cr concentration was lower than M₂N. The metastable pits initiated preferentially around coarse M 23 C₆ which induced severer Cr-depletion, and the pit growth followed the power law. The increasing of austenitizing temperature induced fewer metastable pit initiation sites, more uniform element distribution and higher contents of Cr, Mo and N in the matrix. In addition, the passive film thickened and Cr₂O₃, Cr 3+ and CrN enriched with increasing austenitizing temperature, which enhanced the stability of the passive film and repassivation ability of pits. Therefore, as austenitizing temperature increased, the metastable and stable pitting potentials increased and pit growth rate decreased, revealing less susceptible metastable pit initiation, larger repassivation tendency and higher corrosion resistance. The determining factor of pitting potentials could be divided into three stages: dissolution of M 23 C₆ (below 1000 °C), dissolution of M₂N (from 1000 to 1050 °C) and existence of a few undissolved precipitates and non-metallic inclusions (above 1050 °C).

  16. Coal Ash Corrosion Resistant Materials Testing

    Energy Technology Data Exchange (ETDEWEB)

    D. K. McDonald; P. L. Daniel; D. J. DeVault

    2007-12-31

    In April 1999, three identical superheater test sections were installed into the Niles Unit No.1 for the purpose of testing and ranking the coal ash corrosion resistance of candidate superheater alloys. The Niles boiler burns high sulfur coal (3% to 3.5%) that has a moderate alkali content (0.2% sodium equivalents), thus the constituents necessary for coal ash corrosion are present in the ash. The test sections were controlled to operate with an average surface metal temperature from approximately 1060 F to 1210 F which was within the temperature range over which coal ash corrosion occurs. Thus, this combination of aggressive environment and high temperature was appropriate for testing the performance of candidate corrosion-resistant tube materials. Analyses of the deposit and scale confirmed that aggressive alkali sulfate constituents were present at the metal surface and active in tube metal wastage. The test sections were constructed so that the response of twelve different candidate tube and/or coating materials could be studied. The plan was to remove and evaluate one of the three test sections at time intervals of 1 year, 3 years, and 5 years. This would permit an assessment of performance of the candidate materials as a function of time. Test Section A was removed in November 2001 after about 24 months of service at the desired steam temperature set point, with about 15.5 months of exposure at full temperature. A progress report, issued in October 2002, was written to document the performance of the candidate alloys in that test section. The evaluation described the condition of each tube sample after exposure. It involved a determination of the rate of wall thickness loss for these samples. In cases where there was more than one sample of a candidate material in the test section, an assessment was made of the performance of the alloy as a function of temperature. Test Sections B and C were examined during the November 2001 outage, and it was decided that

  17. Generalized corrosion of nickel base alloys in high temperature aqueous media: a contribution to the comprehension of the mechanisms; Corrosion generalisee des alliages a base nickel en milieu aqueux a haute temperature: apport a la comprehension des mecanismes

    Energy Technology Data Exchange (ETDEWEB)

    Marchetti-Sillans, L

    2007-11-15

    In France, nickel base alloys, such as alloy 600 and alloy 690, are the materials constituting steam generators (SG) tubes of pressurized water reactors (PWR). The generalized corrosion resulting from the interaction between these alloys and the PWR primary media leads, on the one hand, to the formation of a thin protective oxide scale ({approx} 10 nm), and on the other hand, to the release of cations in the primary circuit, which entails an increase of the global radioactivity of this circuit. The goal of this work is to supply some new comprehension elements about nickel base alloys corrosion phenomena in PWR primary media, taking up with underlining the effects of metallurgical and physico-chemical parameters on the nature and the growth mechanisms of the protective oxide scale. In this context, the passive film formed during the exposition of alloys 600, 690 and Ni-30Cr, in conditions simulating the PWR primary media, has been analyzed by a set of characterization techniques (SEM, TEM, PEC and MPEC, XPS). The coupling of these methods leads to a fine description, in terms of nature and structure, of the multilayered oxide forming during the exposition of nickel base alloys in primary media. Thus, the protective part of the oxide scale is composed of a continuous layer of iron and nickel mixed chromite, and Cr{sub 2}O{sub 3} nodules dispersed at the alloy / mixed chromite interface. The study of protective scale growth mechanisms by tracers and markers experiments reveals that the formation of the mixed chromite is the consequence of an anionic mechanism, resulting from short circuits like grain boundaries diffusion. Besides, the impact of alloy surface defects has also been studied, underlining a double effect of this parameter, which influences the short circuits diffusion density in oxide and the formation rate of Cr{sub 2}O{sub 3} nodules. The sum of these results leads to suggest a description of the nickel base alloys corrosion mechanisms in PWR primary

  18. Alkali-aggregate reactivity of typical siliceious glass and carbonate rocks in alkali-activated fly ash based geopolymers

    Science.gov (United States)

    Lu, Duyou; Liu, Yongdao; Zheng, Yanzeng; Xu, Zhongzi; Shen, Xiaodong

    2013-08-01

    For exploring the behaviour of alkali-aggregate reactivity (AAR) in alkali-activated geopolymeric materials and assessing the procedures for testing AAR in geopolymers, the expansion behaviour of fly ash based geopolymer mortars with pure silica glass and typical carbonate rocks were studied respectively by curing at various conditions, i.e. 23°C and 38°C with relative humidity over 95%, immersed in 1M NaOH solution at 80°C. Results show that, at various curing conditions, neither harmful ASR nor harmful ACR was observed in geopolymers with the criteria specified for OPC system. However, with the change of curing conditions, the geopolymer binder and reactive aggregates may experience different reaction processes leading to quite different dimensional changes, especially with additional alkalis and elevated temperatures. It suggests that high temperature with additional alkali for accelerating AAR in traditional OPC system may not appropriate for assessing the alkali-aggregate reactivity behaviour in geopolymers designed for normal conditions. On the other hand, it is hopeful to control the dimensional change of geopolymer mortar or concrete by selecting the type of aggregates and the appropriate curing conditions, thus changing the harmful AAR in OPC into beneficial AAR in geopolymers and other alkali-activated cementitious systems.

  19. Corrosion inhibition..

    African Journals Online (AJOL)

    ABSTRACT. The corrosion inhibition of carbon steel in 3% de-aerated NaCl acidic solution with amine—fatty acid corrosion inhibitor, KI384, .... reduction reaction causing no decrease in the limiting current density of that process. On the .... value when compared to the base solution. This provides a support to the physical ...

  20. Corrosion Engineering.

    Science.gov (United States)

    White, Charles V.

    A description is provided for a Corrosion and Corrosion Control course offered in the Continuing Engineering Education Program at the General Motors Institute (GMI). GMI is a small cooperative engineering school of approximately 2,000 students who alternate between six-week periods of academic study and six weeks of related work experience in…

  1. Alkali metal and alkali earth metal gadolinium halide scintillators

    Energy Technology Data Exchange (ETDEWEB)

    Bourret-Courchesne, Edith; Derenzo, Stephen E.; Parms, Shameka; Porter-Chapman, Yetta D.; Wiggins, Latoria K.

    2016-08-02

    The present invention provides for a composition comprising an inorganic scintillator comprising a gadolinium halide, optionally cerium-doped, having the formula A.sub.nGdX.sub.m:Ce; wherein A is nothing, an alkali metal, such as Li or Na, or an alkali earth metal, such as Ba; X is F, Br, Cl, or I; n is an integer from 1 to 2; m is an integer from 4 to 7; and the molar percent of cerium is 0% to 100%. The gadolinium halides or alkali earth metal gadolinium halides are scintillators and produce a bright luminescence upon irradiation by a suitable radiation.

  2. Corrosion sensor

    Science.gov (United States)

    Glass, Robert S.; Clarke, Jr., Willis L.; Ciarlo, Dino R.

    1994-01-01

    A corrosion sensor array incorporating individual elements for measuring various elements and ions, such as chloride, sulfide, copper, hydrogen (pH), etc. and elements for evaluating the instantaneous corrosion properties of structural materials. The exact combination and number of elements measured or monitored would depend upon the environmental conditions and materials used which are subject to corrosive effects. Such a corrosion monitoring system embedded in or mounted on a structure exposed to the environment would serve as an early warning system for the onset of severe corrosion problems for the structure, thus providing a safety factor as well as economic factors. The sensor array is accessed to an electronics/computational system, which provides a means for data collection and analysis.

  3. Structural properties of low-density liquid alkali metals

    Indian Academy of Sciences (India)

    The static structure factors of liquid alkali metals have been modelled at temperatures close to their melting points and a few higher temperatures using the reverse Monte Carlo ... The Abdus Salam International Centre for Theoretical Physics, Trieste, Italy; Department of Physics, University of Agriculture, Abeokuta, Nigeria ...

  4. Structural properties of low-density liquid alkali metals

    Indian Academy of Sciences (India)

    Abstract. The static structure factors of liquid alkali metals have been modelled at temperatures close to their melting points and a few higher temperatures using the reverse. Monte Carlo (RMC) method. The positions of 5000 atoms in a box, with full periodicity, were altered until the experimental diffraction data of the ...

  5. Low temperature vibrational spectroscopy. III. Structural aspects and detection of phase transitions in crystalline alkali metal and tetramethylammonium hexabromotellurates and platinates

    DEFF Research Database (Denmark)

    Berg, Rolf W.

    1979-01-01

    cases sharp, bands were observed at low temperatures. The spectra have been assigned, and in most cases a confirmation of previous results was obtained. The assignment ambiguity in the literature on the nu4 mode of [PtBr6]2− has been solved, placing it at ~ 130 cm−1. The majority of the new low...... of the tetramethylammonium compounds, methyl torsional IR bands were observed with increasing sharpness at lower temperatures. This behavior can be correlated with a gradual ordering of methyl torsional disorder. The potential energy barrier against methyl group rotation was found to be of the order 4–5 kcal/mol, showing...

  6. Superconductivity above 30 K in alkali-metal-doped hydrocarbon.

    Science.gov (United States)

    Xue, Mianqi; Cao, Tingbing; Wang, Duming; Wu, Yue; Yang, Huaixin; Dong, Xiaoli; He, Junbao; Li, Fengwang; Chen, G F

    2012-01-01

    The recent discovery of superconductivity with a transition temperature (T(c)) at 18 K in K(x)picene has extended the possibility of high-T(c) superconductors in organic materials. Previous experience based on similar hydrocarbons, like alkali-metal doped phenanthrene, suggested that even higher transition temperatures might be achieved in alkali-metals or alkali-earth-metals doped such polycyclic-aromatic-hydrocarbons (PAHs), a large family of molecules composed of fused benzene rings. Here we report the discovery of high-T(c) superconductivity at 33 K in K-doped 1,2:8,9-dibenzopentacene (C(30)H(18)). To our best knowledge, it is higher than any T(c) reported previously for an organic superconductor under ambient pressure. This finding provides an indication that superconductivity at much higher temperature may be possible in such PAHs system and is worthy of further exploration.

  7. Differential calorimeter and temperature controller for stored energy measurements in irradiated alkali halides; Calorimetro diferencial y controlador de temperatura para medidas de energia almacenada en haluros alcalinos irradiados

    Energy Technology Data Exchange (ETDEWEB)

    Delgado Martinez, L.

    1977-07-01

    The design and performance of a simple temperature-controlled differential calorimeter are presented. This system allows to measure radiation-induced stored energy in insulators, above room temperature with a differential thermal analysis method. With platelets of KC1 single crystals, the base lines obtained for T{sub 2} T{sub 1} (with T{sub 2}: irradiated sample temperature and T{sub 1}: reference sample temperature) show a smooth drift less of 0,2 degree centigree in the interval from 25 to 400 degree centigree. The discrepancy between two consecutive base lines is less than {+-} 0,02 degree centigree which implies a calorimeter sensitivity of about {+-}0,004 cal/g. This sensitivity allows to measure stored energy release in samples with a color center concentration low enough to be directly measured with a spectrophotometer so that a search for correlations among the features of the stored energy spectrum and the color center annealing can be made. (Author) 13 refs.

  8. Effect of Al Hot-Dipping on High-Temperature Corrosion of Carbon Steel in N2/0.1% H2S Gas

    Directory of Open Access Journals (Sweden)

    Muhammad Ali Abro

    2016-02-01

    Full Text Available High-temperature corrosion of carbon steel in N2/0.1% H2S mixed gas at 600–800 °C for 50–100 h was studied after hot-dipping in the aluminum molten bath. Hot-dipping resulted in the formation of the Al topcoat and the Al-Fe alloy layer firmly adhered on the substrate. The Al-Fe alloy layer consisted primarily of a wide, tongue-like Al5Fe2 layer and narrow Al3Fe layer. When corroded at 800 °C for 100 h, the Al topcoat partially oxidized to the protective but non-adherent α-Al2O3 layer, and the interdiffusion converted the Al-Fe alloy layer to an (Al13Fe4, AlFe3-mixed layer. The interdiffusion also lowered the microhardness of the hot-dipped steel. The α-Al2O3 layer formed on the hot-dipped steel protected the carbon steel against corrosion. Without the Al hot-dipping, the carbon steel failed by forming a thick, fragile, and non-protective FeS scale.

  9. The effect of alkali treatment under various conditions on physical properties of kenaf fiber

    Science.gov (United States)

    Yussni Hashim, Mohd; Amin, Azriszul Mohd; Faizan Marwah, Omar Mohd; Hilmi Othman, Mohd; Yunus, Mohd Radzi Mohamed; Huat, Ng Chuan

    2017-10-01

    Alkali treatment was known as one commonly used treatment for natural fiber and obtained a good fiber matrix adhesion, thermal and mechanical properties of composite. This paper reports the effect of alkali treatment conditions on the physical properties of kenaf fiber such as density, weight loss, diameter, cross sectional and fiber morphology. In this study, kenaf fiber were treated under various conditions alkali concentration at 2, 6 and 10 (w/v%), immersion duration at 30, 240 and 480 minute and immersion temperature at 27, 60 and 100°C. The effects of alkali treatment on kenaf fiber physical properties under various conditions were explored. Alkali treatment conditions setting have an impact on kenaf bast fiber physical characteristics. In kenaf fiber density, it was found that a small increase of kenaf density value after alkali treatment compared to untreated kenaf fiber. When each of alkali treatment parameters increased, kenaf fiber density also increased slightly. Kenaf fiber weight loss also exhibit a similar pattern of small increment with the increase of treatment parameters. Additionally, kenaf fiber diameter and cross sectional area show a decline pattern after treated with alkali. Furthermore, this decline pattern was corresponding with the increasing level of alkali treatment parameters. The maximum of kenaf diameter reduction was recorded at high level of each alkali treatment parameters.

  10. High Temperature Corrosion and Characterization Studies in Flux Cored Arc Welded 2.25Cr-1Mo Power Plant Steel

    Science.gov (United States)

    Kumaresh Babu, S. P.; Natarajan, S.

    2010-07-01

    Higher productivity is registered with Flux cored arc welding (FCAW) process in many applications. Further, it combines the characteristics of shielded metal arc welding (SMAW), gas metal arc welding (GMAW), and submerged arc welding (SAW) processes. This article describes the experimental work carried out to evaluate and compare corrosion and its inhibition in SA 387 Gr.22 (2.25Cr-1Mo) steel weldments prepared by FCAW process with four different heat inputs exposed to hydrochloric acid medium at 0.1, 0.5, and 1.0 M concentrations. The parent metal, weld metal, and heat-affected zone are chosen as regions of exposure for the study carried out at 100 °C. Electrochemical polarization techniques such as Tafel line extrapolation (Tafel) and linear polarization resistance (LPR) have been used to measure the corrosion current. The role of hexamine and mixed inhibitor (thiourea + hexamine in 0.5 M HCl), each at 100 ppm concentration is studied in these experiments. Microstructural observation, hardness survey, surface characterization, and morphology using scanning electron microscope (SEM) and x-ray diffraction (XRD) have been made on samples to highlight the nature and extent of film formation. The film is found to contain Fe2Si, FeSi2, FeMn3, Fe7Mo3, Fe3O4, FeO, FeCr, AlO7Fe3SiO3, and KFe4Mn77Si19.

  11. Electrochemical investigation on the effects of sulfate ion concentration, temperature and medium pH on the corrosion behavior of Mg–Al–Zn–Mn alloy in aqueous ethylene glycol

    Directory of Open Access Journals (Sweden)

    H. Medhashree

    2017-03-01

    Full Text Available The effects of sulfate ion concentration, temperature and medium pH on the corrosion of Mg–Al–Zn–Mn alloy in 30% aqueous ethylene glycol solution have been investigated by electrochemical techniques such as potentiodynamic polarization and electrochemical impedance spectroscopy methods. Surface morphology of the alloy was examined before and after immersing in the corrosive media by scanning electron microscopy (SEM and energy dispersion X-ray (EDX analysis. Activation energy, enthalpy of activation and entropy of activation were calculated from Arrhenius equation and transition state theory equation. The obtained results indicate that, the rate of corrosion increases with the increase in sulfate ion concentration and temperature of the medium and decreases with the increase in the pH of the medium.

  12. Development of novel protective high temperature coatings on heat exchanger steels and their corrosion resistance in simulated coal firing environment; Developpement de revetements pour les aciers d'echangeurs thermiques et amelioration de leur resistance a la corrosion en environnement simulant les fumees de combustion et de charbon

    Energy Technology Data Exchange (ETDEWEB)

    Rohr, V.

    2005-10-15

    Improving the efficiencies of thermal power plants requires an increase of the operating temperatures and thus of the corrosion resistance of heat exchanger materials. Therefore, the present study aimed at developing protective coatings using the pack cementation process. Two types of heat exchanger steels were investigated: a 17% Cr-13% Ni austenitic steel and three ferritic-martensitic steels with 9 (P91 and P92) and 12% Cr (HCM12A). The austenitic steel was successfully aluminized at 950 C. For the ferritic-martensitic steels, the pack cementation temperature was decreased down to 650 C, in order to maintain their initial microstructure. Two types of aluminides, made of Fe{sub 2}Al{sub 5} and FeAl, were developed. A mechanism of the coating formation at low temperature is proposed. Furthermore, combining the pack cementation with the conventional heat treatment of P91 allowed to take benefit of higher temperatures for the deposition of a two-step Cr+Al coating. The corrosion resistance of coated and uncoated steels is compared in simulated coal firing environment for durations up to 2000 h between 650 and 700 C. It is shown that the coatings offer a significant corrosion protection and, thus, an increase of the component lifetime. Finally, the performance of coated 9-12% Cr steels is no longer limited by corrosion but by interdiffusion between the coating and the substrate. (author)

  13. On-chip fabrication of alkali-metal vapor cells utilizing an alkali-metal source tablet

    Science.gov (United States)

    Tsujimoto, K.; Ban, K.; Hirai, Y.; Sugano, K.; Tsuchiya, T.; Mizutani, N.; Tabata, O.

    2013-11-01

    We describe a novel on-chip microfabrication technique for the alkali-metal vapor cell of an optically pumped atomic magnetometer (OPAM), utilizing an alkali-metal source tablet (AMST). The newly proposed AMST is a millimeter-sized piece of porous alumina whose considerable surface area holds deposited alkali-metal chloride (KCl) and barium azide (BaN6), source materials that effectively produce alkali-metal vapor at less than 400 °C. Our experiments indicated that the most effective pore size of the AMST is between 60 and 170 µm. The thickness of an insulating glass spacer holding the AMST was designed to confine generated alkali metal to the interior of the vapor cell during its production, and an integrated silicon heater was designed to seal the device using a glass frit, melted at an optimum temperature range of 460-490 °C that was determined by finite element method thermal simulation. The proposed design and AMST were used to successfully fabricate a K cell that was then operated as an OPAM with a measured sensitivity of 50 pT. These results demonstrate that the proposed concept for on-chip microfabrication of alkali-metal vapor cells may lead to effective replacement of conventional glassworking approaches.

  14. Upgrading platform using alkali metals

    Energy Technology Data Exchange (ETDEWEB)

    Gordon, John Howard

    2014-09-09

    A process for removing sulfur, nitrogen or metals from an oil feedstock (such as heavy oil, bitumen, shale oil, etc.) The method involves reacting the oil feedstock with an alkali metal and a radical capping substance. The alkali metal reacts with the metal, sulfur or nitrogen content to form one or more inorganic products and the radical capping substance reacts with the carbon and hydrogen content to form a hydrocarbon phase. The inorganic products may then be separated out from the hydrocarbon phase.

  15. Development of high-temperature corrosion-resistant alloys and heat-treatment regimes for components placed in the hot section of stationary gas turbines

    Science.gov (United States)

    Zvezdin, Yu. I.; Kotov, Yu. V.; Kats, E. L.; Lubenets, V. P.; Spiridonov, E. V.; Konter, M. L.

    1991-06-01

    New single-crystal alloys for the blades of gas turbines, highly corrosion-resistant alloys for guide vanes and combustion chambers, and low-cost alloys for the gears of turbine compressors have been developed and implemented. In term sof the set of properties, the new alloys are superior to foreign alloys for stationary turbines. A computer-aided design system for alloys with a given level of properties has been created for the development of a new generation of high-temperature nickel alloys. Special heat-treatment regimes, which make it possible to combine heat treatment with the production cycle involving the application of plasmas protective coatings and to achieve the combination of basic mechanical properties that is optimal for a specific component have been developed as applies to specific operating conditions of turbine components.

  16. Cement Type Influence on Alkali-Silica Reaction in Concrete with Crushed Gravel Aggregate

    Science.gov (United States)

    Rutkauskas, A.; Nagrockienė, D.; Skripkiūnas, G.

    2017-10-01

    Alkali-silica reaction is one of the chemical reactions which have a significant influence for durability of concrete. During alkali and silica reaction, silicon located in aggregates of the concrete, reacts with high alkali content. This way in the micropores of concrete is forming hygroscopic gel, which at wet environment, expanding and slowly but strongly destroying concrete structures. The goal of this paper- to determine the influence of cement type on alkali-silica reaction of mortars with crushed gravel. In the study crushed gravel with fraction 4/16 mm was used and four types of cements tested: CEM I 42.5 R; CEM I 42.5 SR; CEM II/A-S 42.5; CEM II/A-V 52.5. This study showed that crushed gravel is low contaminated on reactive particles containing of amorphous silica dioxide. The expansion after 14 days exceed 0.054 %, by RILEM AAR-2 research methodology (testing specimen dimension 40×40×160 mm). Continuing the investigation to 56 days for all specimens occurred alkaline corrosion features: microcracking and the surface plaque of gel. The results showed that the best resistance to alkaline corrosion after 14 days was obtained with cement CEM I 42.5 SR containing ash additive, and after 56 days with cement CEM II/A-V 52.5 containing low alkali content. The highest expansion after 14 and 56 days was obtained with cement CEM I 42.5 R without active mineral additives.

  17. High-temperature Corrosion of T22 Steel in N2/H2S-mixed Gas

    Directory of Open Access Journals (Sweden)

    MinJung Kim

    2017-05-01

    Full Text Available ASTM T22 steel (Fe-2.25Cr-1Mo in wt.% was corroded at 600 and 700 oC for 5-70 h under an atmospheric pressure that consisted of N2-(0.5. 2.5%H2S-mixed gas. T22 steel corroded rapidly, forming outer FeS scales and inner (FeS, FeCr2O4-mixed scale. The formation of the outer FeS scale facilitated the oxidation of Cr to FeCr2O4 in the inner scales. Since the nonprotective FeS scale was present over the whole scale, T22 steel displayed poor corrosion resistance.

  18. Short-term corrosion probe testing; Korrosionsprovning med korttidsexponerade sondprovet

    Energy Technology Data Exchange (ETDEWEB)

    Hoegberg, Jan [Vattenfall utveckling AB, Aelvkarleby (Sweden)

    2003-05-01

    A novel method for corrosion testing with short-term exposure of corrosion samples has been evaluated by trials in boilers fired fully or partly with biofuels. Sample rings of steels SS2216 and X20 were exposed in varying flue gas environments in the superheater region at the Idbaecken plant (Nykoeping) and the Sandvik 2 plant (Vaexjoe) under varying exposure times (12, 48 and 336 hours) and at three different material temperatures (400, 500 and 600 deg C). A longer trial was also performed at Idbaecken with one constant regulating temperature (500 deg C) and exposure times from 2 weeks up till 9 weeks. The thickness was measured before and after exposure in fixed positions. The rings were weighed and deposits were analysed in order to record the environment next to the corrosion samples. The method was able to detect differences in materials loss between the different samples. Increasing temperature and time gave as expected increasing materials loss. Because of widely varying weather conditions during the firing season the variations in load has from time to time had a larger effect on the flue gas composition than the additives that were injected to make the flue gas less aggressive. This has made the results from the exposures with and without additive more difficult to interpret but the dependence of the boiler load is clear. At exposure times shorter than two weeks (and at 400 deg C also at two weeks) the response in materials loss is less clear, negative values of materials loss occur, indicating that the limit of resolution is reached. The measured metal losses should be 15-20 gm or larger. The Vaexjoe samples show higher materials loss for the shorter exposure times than the ldbaecken samples, in spite of the less aggressive fuel in Vaexjoe. This is explained by a higher flue gas temperature at the testing position in the Vaexjoe plant. A higher temperature means a higher corrosion rate, but also higher vapour pressure for alkali chlorides. The highest

  19. Use of precalciners to remove alkali from raw materials in the cement industry. Final report, July 1978-July 1980

    Energy Technology Data Exchange (ETDEWEB)

    Gartner, E.M.

    1980-07-01

    The objective of this work was to develop an efficient means of removing alkali metal compounds (alkalies) from high-alkali aluminosilicate raw materials of the type commonly used as part of cement raw mixes in order to increase the energy efficiency of cement manufacture. The intention of this project was to determine whether the high-alkali raw materials could be pyroprocessed separately to remove the alkalies before they entered the rotary kiln, where they would be mixed with the other raw feed components. If this could be achieved, considerable savings could be made in the energy required to remove alkalies, compared to conventional methods in which the cement raw mix must be treated as a whole. Two different methods of alkali removal were examined, namely, vaporization of alkalies at relatively low temperatures; and alkali-rich melt separation at relativey high temperatures. The results showed that the removal of alkalies by pyroprocessing of high-alkali raw feed components separate from the other cement raw mix components is not likely to be a practical alternative to the best available conventional precalciner technology. (LCL)

  20. Electrodes For Alkali-Metal Thermoelectric Converters

    Science.gov (United States)

    Williams, Roger M.; Wheeler, Bob L.; Jeffries-Nakamura, Barbara; Lamb, James L.; Bankston, C. Perry; Cole, Terry

    1989-01-01

    Combination of thin, porous electrode and overlying collector grid reduces internal resistance of alkali-metal thermoelectric converter cell. Low resistance of new electrode and grid boosts power density nearly to 1 W/cm2 of electrode area at typical operating temperatures of 1,000 to 1,300 K. Conductive grid encircles electrode film on alumina tube. Bus wire runs along tube to collect electrical current from grid. Such converters used to transform solar, nuclear, and waste heat into electric power.

  1. Application of in-service temperature lowering to reduce radioactivity corrosion product deposition on carbon steel piping of BWR residual heat removal system

    Energy Technology Data Exchange (ETDEWEB)

    Aizawa, Motohiro; Chiba, Yoshinori [Hitachi Engineering Co., Ltd., Nuclear Power Plant Engineering Dept., Hitachi, Ibaraki (Japan); Ohsumi, Katsumi [Hitachi Ltd., Power and Industrial Systems Nuclear Systems Division, Hitachi, Ibaraki (Japan); Uchida, Shunsuke [Tohoku Univ., Graduate School of Engineering, Dept. of Quantum Science and Energy Engineering, Sendai, Miyagi (Japan); Takahashi, Toshihiko; Saitoh, Takeshi [Hokuriku Electric Power Company, Shika Nuclear Power Station, Radiation Safety and Chemistry Section, Shika, Ishikawa (Japan)

    2002-10-01

    Assessment of plant data and experiments on deposition of ion species on carbon steel were carried out in order to develop suitable countermeasures to reduce RHR (residual heat removal) piping dose rate. It was thought that radioactivity deposits on the RHR piping were mainly from radioactive ion species in the coolant and they were enhanced by the dehydration reaction of corrosion products on the piping. From an evaluation for temperature dependence of the dehydration reaction, it was proposed to lower the start-up temperature of RHR operation as a way to reduce radioactivity deposition. Feasibility studies of improved RHR operation were conducted and test operations were carried out in the Shika Nuclear Power Station Unit 1. Application of the improved RHR operation resulted in a temperature reduction from 150degC to 110degC, and a radioactivity deposition reduction on the RHR piping to one-fifth of that in conventional RHR operation. The improved RHR operation has now been applied to more than fifteen Japanese BWRs and significant suppression effects of radioactivity deposition have been observed. (author)

  2. Exploration of mid-temperature alkali-metal-ion extraction route using PTFE (AEP): transformation of α-NaFeO2-type layered oxides into rutile-type binary oxides.

    Science.gov (United States)

    Ozawa, Tadashi C; Sasaki, Takayoshi

    2012-07-02

    Alkali-metal-ion extraction reactions using poly(tetrafluoroethylene) (PTFE; AEP reactions) were performed on two kinds of α-NaFeO(2)-type layered compounds: Na(0.68)(Li(0.68/3)Ti(1-0.68/3))O(2) and K(0.70)(Li(0.70/3)Sn(1-0.70/3))O(2). At 400 °C in flowing argon, these layered compounds were reacted with PTFE. By these reactions, alkali-metal ions in the layered compounds were successfully extracted, and TiO(2) and SnO(2) with rutile-type structure were formed. The structural similarity between the alkali-metal-ion-extracted layered compounds and the binary metal oxide products in these unique alkali-metal-ion extraction reactions was interpreted in terms of their interatomic distance distribution by atomic pair distribution function analysis. The results of this study indicate that PTFE is an effective agent to extract alkali-metal ions from layered compounds, and AEP reaction is not limited to the previously reported γ-FeOOH-type layered titania K(0.8)(Li(0.27)Ti(1.73))O(4), but is also applicable to other layered titania and other non-titanium-based layered metal oxides. Therefore, it was clarified that AEP reactions are widely applicable routes to prepare various compounds, including those that are difficult to synthesize by other reactions.

  3. Corrosion Cost and Corrosion Map of Korea - Based on the Data from 2005 to 2010

    Energy Technology Data Exchange (ETDEWEB)

    Kim, Y. S.; Lim, H. K. [Andong National University, Andong (Korea, Republic of); Kim, J. J. [Korea Research Institute of Standards and Science, Daejeon (Korea, Republic of); Hwang, W. S. [Inha University, Incheon (Korea, Republic of); Park, Y. S. [Yonsei University, Seoul (Korea, Republic of)

    2011-04-15

    Corrosion of metallic materials occurs by the reaction with corrosive environment such as atmosphere, marine, soil, urban, high temperature etc. In general, reduction of thickness and cracking and degradation are resulted from corrosion. Corrosion in all industrial facilities and infrastructure causes large economic losses as well as a large number of accidents. Economic loss by corrosion has been reported to be nearly 1-6% of GNP or GDP. In order to reduce corrosion damage of industrial facilities, corrosion map as well as a systematic investigation of the loss of corrosion in each industrial sector is needed. The Corrosion Science Society of Korea in collaboration with 15 universities and institutes has started to survey on the cost of corrosion and corrosion map of Korea since 2005. This work presents the results of the survey on cost of corrosion by Uhlig, Hoar, and input-output methods, and the evaluation of atmospheric corrosion rate of carbon steel, weathering steel, galvanized steel, copper, and aluminum in Korea. The total corrosion cost was estimated in terms of the percentage of the GDP of industry sectors and the total GDP of Korea. According to the result of Input/output method, corrosion cost of Korea was calculated as 2.9% to GDP (2005). Time of wetness was shown to be categories 3 to 4 in all exposure areas. A definite seasonal difference was observed in Korea. In summer and fall, time of wetness was higher than in other seasons. Because of short exposure period (12 months), significant corrosion trends depending upon materials and exposure corrosion environments were not revealed even though increased mass loss and decreased corrosion rate by exposure time.

  4. Coolant Compatibility Studies for Fusion and Fusion-Fission Hybrid Reactor Concepts: Corrosion of Oxide Dispersion Strengthened Iron-Chromium Steels and Tantalum in High Temperature Molten Fluoride Salts

    Energy Technology Data Exchange (ETDEWEB)

    Farmer, Joseph [Lawrence Livermore National Lab. (LLNL), Livermore, CA (United States); El-dasher, Bassem [Lawrence Livermore National Lab. (LLNL), Livermore, CA (United States); Ferreira, James [Lawrence Livermore National Lab. (LLNL), Livermore, CA (United States); Caro, Magdalena Serrano de [Lawrence Livermore National Lab. (LLNL), Livermore, CA (United States); Kimura, Akihiko [Kyoto Univ. (Japan). Inst. of Advanced Energy

    2010-05-04

    Alloys such as 12YWT & 14YWT have exceptional high-temperature strength at temperatures greater than 550 C. This class of materials has also demonstrated relatively little radiation induced swelling at damage levels of at least 75 dpa in sodium-cooled fast reactors. However, corrosion of oxide dispersion strengthened (ODS) steels in high temperature molten fluoride salts may limit the life of advanced reactor systems, including some fusion and fusionfission hybrid systems that are now under consideration. This paper reports corrosion studies of ODS steel in molten fluoride salts at temperatures ranging from 600 to 900 C. Electrochemical impedance spectroscopy (EIS) was used to measure the temperature dependence of charge transfer kinetics in situ, while an environmental electron microscope (ESEM) equipped with energy dispersive spectroscopy (EDS) was used for postexposure examination of test samples. ODS steel experienced corrosion in the molten fluoride salts at 550 to 900 C, even in carefully controlled glove-box environments with very low levels of oxygen and moisture. The observed rate of attack was found to accelerate dramatically at temperatures above 800 C. Tantalum and tantalum-based alloys such as Ta-1W and Ta-10W have exceptional high temperature strength, far better than ODS steels. Unlike ODS steels, tantalum has been found to exhibit some immunity to corrosive attack by molten fluoride salts at temperatures as high as 900 C, though there is some indication that grain boundary attack may have occurred. Unfortunately, tantalum alloys are known to become brittle during irradiation and exposure to hydrogen, both of which are important in fusion applications.

  5. Cracking and corrosion recovery boiler

    Energy Technology Data Exchange (ETDEWEB)

    Suik, H. [Tallinn Technical University, Horizon Pulp and Paper, Tallinn (Estonia)

    1998-12-31

    The corrosion of heat surfaces and the cracking the drums are the main problems of the recovery boiler. These phenomena have been appeared during long-term operation of boiler `Mitsubishi - 315` erected at 1964. Depth of the crack is depending on the number of shutdowns and on operation time. Corrosion intensity of different heat surfaces is varying depend on the metal temperature and the conditions at place of positioning of tube. The lowest intensity of corrosion is on the bank tubes and the greatest is on the tubes of the second stage superheater and on the tubes at the openings of air ports. (orig.) 5 refs.

  6. High-temperature corrosion behavior of coatings and ODS alloys based on Fe{sub 3}Al

    Energy Technology Data Exchange (ETDEWEB)

    Tortorelli, P.F.; Pint, B.A.; Wright, I.G. [Oak Ridge National Lab., TN (United States)

    1996-08-01

    Iron-aluminide coatings were prepared by gas tungsten arc and gas metal arc weld-overlay techniques. All the weld overlays showed good oxidation/sulfidation behavior under isothermal conditions, including a gas metal arc deposit with only 21 at.% Al. A rapid degradation in corrosion resistance was observed under thermal cycling conditions when the initially grown scales spalled and the subsequent rate of reaction was not controlled by the formation of slowly growing aluminum oxides. Higher starting aluminum concentrations (>{approximately}25 at.%) are needed to assure adequate oxidation/sulfidation lifetimes of the weld overlays. A variety of stable oxides was added to a base Fe-28 at.% Al-2 % Cr alloy to assess the effect of these dopants on the oxidation behavior at 1200{degrees}C. A Y{sub 2}O{sub 3} dispersion improved the scale adhesion relative to a Zr alloy addition, but wasn`t as effective as it is in other alumina-forming alloys. Preliminary data for powder-processed Fe-28 at.% Al-2% Cr exposed to the H{sub 2}S-H{sub 2}-H{sub 2}O-Ar gas at 800{degrees}C showed that the oxidation/sulfidation rate was similar to that of many Fe{sub 3}Al alloys produced by ingot metallurgy routes.

  7. Superheating effects in line broadening of dense alkali vapors

    Science.gov (United States)

    Pichler, G.; Makdisi, Y.; Kokaj, J.; Mathew, J.; Rakić, M.; Beuc, R.

    2017-02-01

    We used the superheating of the dense alkali vapor in order to separate atomic from the molecular photoionization spectrum. Homonuclear and heteronuclear alkali molecules are essentially two electron systems and therefore simultaneous excitation of two atoms above the ionization limit will form autoionizing potential curves which will bring about new bands in the photoionization spectrum. We present a satisfactory comparison between experimental and theoretical emission coefficient function of diffuse bands (cesium dimer excimer) at temperatures up to 1000 °C, where the metal vapor was heavily superheated. New results for Rb2 photoionization process reveal similar structured photoionization continuum but with reduced number of photoionization bands.

  8. Morphology of stress corrosion cracking due to exposure to high-temperature water containing hydrogen peroxide in stainless steel specimens with different crevice lengths

    Science.gov (United States)

    Nakano, Junichi; Sato, Tomonori; Kato, Chiaki; Yamamoto, Masahiro; Tsukada, Takashi; Kaji, Yoshiyuki

    2013-10-01

    Crack growth tests were performed in high-temperature water containing hydrogen peroxide (H2O2) to evaluate the relationships between the crevice structure and H2O2 on stress corrosion cracking (SCC) growth morphology of stainless steel (SS). Small compact tension (CT) specimens were prepared from thermally sensitized type 304 SS. 20-300 ppb H2O2 was injected into the high-temperature water at 561 K. Intergranular SCC (IGSCC) and transgranular SCC were observed near the side grooves and the central region of the original CT specimens, respectively. Chevron notches were removed from the CT specimens after fatigue pre-crack introduction. Owing to pre-crack shortening, the IGSCC area expanded to the central region of the CT specimens and increased with H2O2 concentration. The effects of H2O2 on SCC appeared intensely near the surfaces exposed to high levels of H2O2. Microanalysis and distribution examination of oxide layers were performed and the percentage of H2O2 remaining in the crack was calculated.

  9. Determination of Water Vapor Pressure Over Corrosive Chemicals Versus Temperature Using Raman Spectroscopy as Exemplified with 85.5% Phosphoric Acid

    DEFF Research Database (Denmark)

    Rodier, Marion; Li, Qingfeng; Berg, Rolf W.

    2016-01-01

    A method to determine the water vapor pressure over a corrosive substance was developed and tested with 85.5 ± 0.4% phosphoric acid. The water vapor pressure was obtained at a range of temperatures from ∼25 ℃ to ∼200 ℃ using Raman spectrometry. The acid was placed in an ampoule and sealed...... with a reference gas (either hydrogen or methane) at a known pressure (typically ∼0.5 bar). By comparing the Raman signals from the water vapor and the references, the water pressure was determined as a function of temperature. A considerable amount of data on the vapor pressure of phosphoric acid are available...... in the literature, to which our results could successfully be compared. A record value of the vapor pressure, 3.40 bar, was determined at 210 ℃. The method required a determination of the precise Raman scattering ratios between the substance, water, and the used reference gas, hydrogen or methane. In our case...

  10. Mathematical model for galvanic corrosion of steel–copper couple in petroleum waste water in presence of friendly corrosion inhibitor

    National Research Council Canada - National Science Library

    Khadom, Anees A; Abod, Baker M

    2017-01-01

    Galvanic corrosion of steel–copper couple in saline petroleum wastewater in the absence and presence of curcuma extract as corrosion inhibitor was studied as a function of temperature, velocity, and inhibitor concentration...

  11. DWPF corrosion study

    Energy Technology Data Exchange (ETDEWEB)

    Selby, C.L.

    1986-12-17

    Corrosion of candidate alloys for the DWPF SRAT, SME, and melter was tested in the large (1/3 scale) SRAT/SME, the 200th scale SRAT/SME, and the LSFM. Flat or twisted coupons with or without a weld bead and U-bend specimens (specimens bent into a ''U'' shape and bolted together at the ends to stress the bend area) were installed on racks that ensured electrical isolation to avoid galvanic effects. Teflon/reg sign/ washers isolated the low temperature exposure racks and ceramic washers isolated the high temperature exposure racks. Serrated washers simulated crevices, but crevice corrosion did not result. 9 refs., 9 tabs.

  12. Alkali-aggregate reactivity (AAR) facts book.

    Science.gov (United States)

    2013-03-01

    This document provides detailed information on alkali-aggregate reactivity (AAR). It primarily discusses alkali-silica reaction (ASR), covering the chemistry, symptoms, test methods, prevention, specifications, diagnosis and prognosis, and mitigation...

  13. An investigation of the effect of migratory type corrosion inhibitor on mechanical properties of zeolite-based novel geopolymers

    Science.gov (United States)

    Auqui, Nestor Ulloa; Baykara, Haci; Rigail, Andres; Cornejo, Mauricio H.; Villalba, Jose Luis

    2017-10-01

    The effects of migratory type corrosion inhibitor and curing time on the thermal stability and mechanical properties of Ecuadorian natural zeolite-based geopolymers were evaluated. Geopolymer samples were prepared by alkali activation of the natural zeolite by 8 M NaOH solution and calcium hydroxide Ca(OH)2 1-3 wt%, with an activator/binder ratio of 0.6. The geopolymer samples cured for 24 h at 40 °C and then for 6 days more at room temperature showed the compressive strength values in a range of 3-5,5 MPa. Mineralogical analysis of natural zeolite obtained by XRD is as follows: Mordenite (∼67%), quartz (∼27%) and amorphous (∼6%). SEM-EDS micrographs analysis of geopolymers revealed the presence of Na and Ca which proves the incorporation of the activators, NaOH and Ca(OH)2. The compressive strength values obtained indicate that the use of alkali activation of natural zeolites is an effective method for the synthesis of geopolymers. The mechanical properties of geopolymers were slightly but not adversely affected by the addition of the migratory corrosion inhibitor, MCI-2005 NS. These results will be used in future research on geopolymer concrete with embedded reinforcing steel.

  14. Spill-Resistant Alkali-Metal-Vapor Dispenser

    Science.gov (United States)

    Klipstein, William

    2005-01-01

    A spill-resistant vessel has been developed for dispensing an alkali-metal vapor. Vapors of alkali metals (most commonly, cesium or rubidium, both of which melt at temperatures slightly above room temperature) are needed for atomic frequency standards, experiments in spectroscopy, and experiments in laser cooling. Although the present spill-resistant alkali-metal dispenser was originally intended for use in the low-gravity environment of outer space, it can also be used in normal Earth gravitation: indeed, its utility as a vapor source was confirmed by use of cesium in a ground apparatus. The vessel is made of copper. It consists of an assembly of cylinders and flanges, shown in the figure. The uppermost cylinder is a fill tube. Initially, the vessel is evacuated, the alkali metal charge is distilled into the bottom of the vessel, and then the fill tube is pinched closed to form a vacuum seal. The innermost cylinder serves as the outlet for the vapor, yet prevents spilling by protruding above the surface of the alkali metal, no matter which way or how far the vessel is tilted. In the event (unlikely in normal Earth gravitation) that any drops of molten alkali metal have been shaken loose by vibration and are floating freely, a mesh cap on top of the inner cylinder prevents the drops from drifting out with the vapor. Liquid containment of the equivalent of 1.2 grams of cesium was confirmed for all orientations with rubbing alcohol in one of the prototypes later used with cesium.

  15. Corrosion behavior of duplex coatings

    Directory of Open Access Journals (Sweden)

    K. Raghu Ram Mohan Reddy

    2016-07-01

    Full Text Available The titanium alloys are used in defense, aerospace, automobile, chemical plants and biomedical applications due to their very high strength and lightweight properties. However, corrosion is a life-limiting factor when Ti alloys are exposed to different chemical environments at high temperatures. In the present paper, duplex NiCrAlY/WC–Co coating is coated onto Ti6Al4V substrate to investigate the corrosion behavior of both coated samples and the substrate. The duplex coating was performed with NiCrAlY as the intermediate coat of 200 μm thickness deposited by HVOF process and WC–Co ceramic top coat with varying thicknesses of 250 μm, 350 μm and 450 μm deposited by DS process. Potentiodynamic polarization tests were employed to investigate the corrosion performance of duplex coated samples and substrate in Ringer’s solution at 37 °C and pH value was set to 5.7. Finally the results reveal that 350 μm thick coated samples showed highest corrosion resistance compared to 250 μm thick samples as well as bare substrate. However, the 450 μm thick coated sample showed poor corrosion resistance compared to the substrate. The scale formed on the samples upon corrosion was characterized by using SEM analysis to understand the degree of corrosion behavior.

  16. Underground pipeline corrosion

    CERN Document Server

    Orazem, Mark

    2014-01-01

    Underground pipelines transporting liquid petroleum products and natural gas are critical components of civil infrastructure, making corrosion prevention an essential part of asset-protection strategy. Underground Pipeline Corrosion provides a basic understanding of the problems associated with corrosion detection and mitigation, and of the state of the art in corrosion prevention. The topics covered in part one include: basic principles for corrosion in underground pipelines, AC-induced corrosion of underground pipelines, significance of corrosion in onshore oil and gas pipelines, n

  17. Corrosion Properties of Laser Welded Stainless Steel

    DEFF Research Database (Denmark)

    Weldingh, Jakob; Olsen, Flemmming Ove

    1997-01-01

    In this paper the corrosion properties of laser welded AISI 316L stainless steel are examined. A number of different welds has been performed to test the influence of the weld parameters of the resulting corrosion properties. It has been chosen to use the potential independent critical pitting...... temperature (CPT) test as corrosion test. The following welding parameters are varied: Welding speed, lsser power, focus point position and laser operation mode (CW or pulsed)....

  18. Adding nickel formate in alkali lignin to increase contents of alkylphenols and aromatics during fast pyrolysis.

    Science.gov (United States)

    Geng, Jing; Wang, Wen-Liang; Yu, Yu-Xiang; Chang, Jian-Min; Cai, Li-Ping; Shi, Sheldon Q

    2017-03-01

    The composition of pyrolysis vapors obtained from alkali lignin pyrolysis with the additive of nickel formate was examined using the pyrolysis gas chromatography-mass spectrometry (Py-GC/MS). Characterization of bio-chars was performed using X-ray diffraction (XRD). Results showed that the nickel formate significantly increased liquid yield, simplified the types of alkali lignin pyrolysis products and increased individual component contents. The additive of nickel formate increased contents of alkylphenols and aromatics from alkali lignin pyrolysis. With an increase in temperature, a greater amount of the relative contents can be achieved. The nickel formate was thermally decomposed to form hydrogen, resulting in hydrodeoxygenation of alkali lignin during pyrolysis. It was also found that Ni is in favor of producing alkylphenols. The analysis based on the experimental result provided evidences used to propose reaction mechanism for pyrolysis of nickel formate-assisted alkali lignin. Copyright © 2016. Published by Elsevier Ltd.

  19. Al2O3 coatings against high temperature corrosion deposited by metal-organic low pressure chemical vapour deposition

    NARCIS (Netherlands)

    van Corbach, H.D.; Haanappel, V.A.C.; Haanappel, V.A.C.; Fransen, T.; Gellings, P.J.

    1994-01-01

    Metal-organic chemical vapour deposition of thin amorphous films of Al2O3 on steels was performed at low pressure. Aluminium tri-sec-butoxide (ATSB) was used as a precursor. The effects of the deposition temperature (200–380 °C), the deposition pressure (0.17–1.20 kPa) and the ATSB concentration

  20. Optical Measurement Technologies for High Temperature, Radiation Exposure, and Corrosive Environments—Significant Activities and Findings: In-vessel Optical Measurements for Advanced SMRs

    Energy Technology Data Exchange (ETDEWEB)

    Anheier, Norman C.; Cannon, Bret D.; Qiao, Hong (Amy); Suter, Jonathan D.

    2012-09-01

    Development of advanced Small Modular Reactors (aSMRs) is key to providing the United States with a sustainable, economically viable, and carbon-neutral energy source. The aSMR designs have attractive economic factors that should compensate for the economies of scale that have driven development of large commercial nuclear power plants to date. For example, aSMRs can be manufactured at reduced capital costs in a factory and potentially shorter lead times and then be shipped to a site to provide power away from large grid systems. The integral, self-contained nature of aSMR designs is fundamentally different than conventional reactor designs. Future aSMR deployment will require new instrumentation and control (I&C) architectures to accommodate the integral design and withstand the extreme in-vessel environmental conditions. Operators will depend on sophisticated sensing and machine vision technologies that provide efficient human-machine interface for in-vessel telepresence, telerobotic control, and remote process operations. The future viability of aSMRs is dependent on understanding and overcoming the significant technical challenges involving in-vessel reactor sensing and monitoring under extreme temperatures, pressures, corrosive environments, and radiation fluxes

  1. Metal temperature monitoring in corrosive gases at high temperature and high thermal flows; Monitoreo de temperaturas de metal en gases corrosivos a alta temperatura y altos flujos termicos

    Energy Technology Data Exchange (ETDEWEB)

    Huerta Espino, Mario; Martinez Flores, Marco Antonio; Martinez Villafane, Alberto; Porcayo Calderon, Jesus; Gomez Guzman, Roberto; Reyes Cervantes, Fernando [Instituto de Investigaciones Electricas, Cuernavaca (Mexico)

    1990-12-31

    The direct measurement of metal temperatures during operation in superheater, reheater, and water wall tubes in zones exposed to high thermal flows is of great interest for the operation and analysis of the correct functioning of a steam generator. The operation temperature measurement of these zones differs very much of the monitored temperature in headers in the dead chamber, since the temperature measured in this zone is the steam temperature that does not reflect the one detected in the gas zone. For this reason, the thermocouples implant in gas zones will detect the real metal temperature and the incidence that some operation variables might have on it (Martinez et al., (1990). [Espanol] La medicion directa de temperaturas de metal durante operacion en tubos de sobrecalentador, recalentador y pared de agua en zonas expuestas a altos flujos termicos es de gran interes para la operacion y analisis del buen funcionamiento de un generador de vapor. La medicion de la temperatura de operacion de estas zonas, difiere mucho de la temperatura monitoreada en cabezales en zona de camara muerta, ya que la temperatura registrada en esta zona es la de vapor que no es un reflejo de la detectada en zona de gases. Por esta razon, la implantacion de termopares en zona de gases detectara la temperatura de metal real y la incidencia que algunas variables de operacion tengan sobre esta (Martinez et al., 1990).

  2. Thermally activated low temperature creep and primary water stress corrosion cracking of NiCrFe alloys

    Energy Technology Data Exchange (ETDEWEB)

    Hall, M.M. Jr.

    1993-10-01

    A phenomenological SCC-CGR model is developed based on an apriori assumption that the SCC-CGR is controlled by low temperature creep (LTC). This mode of low temperature time dependent deformation occurs at stress levels above the athermal flow stress by a dislocation glide mechanism that is thermally activated and may be environmentally assisted. The SCC-CGR model equations developed contain thermal activation parameters descriptive of the dislocation creep mechanism. Thermal activation parameters are obtained by fitting the CGR model to SCC-CGR data obtained on Alloy 600 and Alloy X-750. These SCC-CGR activation parameters are compared to LTC activation parameters obtained from stress relaxation tests. When the high concentration of hydrogen at the tip of an SCC crack is considered, the SCC-CGR activation energies and rate sensitivities are shown to be quantitatively consistent with hydrogen reducing the activation energy and increasing the strain rate sensitivity in LTC stress relaxation tests. Stress dependence of SCC-CGR activation energy consistent with that found for the LTC activation energy. Comparisons between temperature dependence of the SCC-CGR stress sensitivity and LTC stress sensitivity provide a basis for speculation on effects of hydrogen and solute carbon on SCC crack growth rates.

  3. Hydrothermal chemistry, structures, and luminescence studies of alkali hafnium fluorides.

    Science.gov (United States)

    Underwood, Christopher C; McMillen, Colin D; Chen, Hongyu; Anker, Jeffery N; Kolis, Joseph W

    2013-01-07

    This paper describes the hydrothermal chemistry of alkali hafnium fluorides, including the synthesis and structural characterization of five new alkali hafnium fluorides. Two ternary alkali hafnium fluorides are described: Li(2)HfF(6) in space group P31m with a = 4.9748(7) Å and c = 4.6449(9) Å and Na(5)Hf(2)F(13) in space group C2/m with a = 11.627(2) Å, b = 5.5159(11) Å, and c = 8.4317(17) Å. Three new alkali hafnium oxyfluorides are also described: two fluoroelpasolites, K(3)HfOF(5) and (NH(4))(3)HfOF(5), in space group Fm3m with a = 8.9766(10) and 9.4144(11) Å, respectively, and K(2)Hf(3)OF(12) in space group R3m with a = 7.6486(11) Å and c = 28.802(6) Å. Infrared (IR) spectra were obtained for the title solids to confirm the structure solutions. Comparison of these materials was made based on their structures and synthesis conditions. The formation of these species in hydrothermal fluids appears to be dependent upon both the concentration of the alkali fluoride mineralizer solution and the reaction temperature. Both X-ray and visible fluorescence studies were conducted on compounds synthesized in this study and showed that fluorescence was affected by a variety of factors, such as alkali metal size, the presence/absence of oxygen in the compound, and the coordination environment of Hf(4+).

  4. Alkali control of high-grade metamorphism and granitization

    Directory of Open Access Journals (Sweden)

    Oleg G. Safonov

    2014-09-01

    Full Text Available We review petrologic observations of reaction textures from high-grade rocks that suggest the passage of fluids with variable alkali activities. Development of these reaction textures is accompanied by regular compositional variations in plagioclase, pyroxenes, biotite, amphibole and garnet. The textures are interpreted in terms of exchange and net-transfer reactions controlled by the K and Na activities in the fluids. On the regional scale, these reactions operate in granitized, charnockitized, syenitized etc. shear zones within high-grade complexes. Thermodynamic calculations in simple chemical systems show that changes in mineral assemblages, including the transition from the hydrous to the anhydrous ones, may occur at constant pressure and temperature due only to variations in the H2O and the alkali activities. A simple procedure for estimating the activity of the two major alkali oxides, K2O and Na2O, is implemented in the TWQ software. Examples of calculations are presented for well-documented dehydration zones from South Africa, southern India, and Sri Lanka. The calculations have revealed two end-member regimes of alkalis during specific metamorphic processes: rock buffered, which is characteristic for the precursor rocks containing two feldspars, and fluid-buffered for the precursor rocks without K-feldspar. The observed reaction textures and the results of thermodynamic modeling are compared with the results of available experimental studies on the interaction of the alkali chloride and carbonate-bearing fluids with metamorphic rocks at mid-crustal conditions. The experiments show the complex effect of alkali activities in the fluid phase on the mineral assemblages. Both thermodynamic calculations and experiments closely reproduce paragenetic relations theoretically predicted by D.S. Korzhinskii in the 1940s.

  5. The effect of chloride on general corrosion and crack initiation of low-alloy steels in oxygenated high-temperature water

    Energy Technology Data Exchange (ETDEWEB)

    Herbst, Matthias; Roth, Armin [AREVA NP GmbH, Erlangen (Germany); Widera, Martin [RWE Power AG, Essen (Germany); Kuester, Karin; Huettner, Frank [Vattenfall Europe Nuclear Energy GmbH, Hamburg (Germany); Nowak, Erika [E.ON Kernkraft GmbH, Hannover (Germany)

    2012-07-01

    The effect of chloride on the general corrosion and its potential impact on EAC crack initiation of low-alloy steel (German reactor pressure vessel steel 22 NiMoCr 3 7) in oxygenated high-temperature water were investigated. The general corrosion behavior was analyzed by exposure tests with either permanently increased chloride concentration levels or temporary chloride transients. The potential effect on EAC crack initiation was analyzed with pre-strained C-ring specimens and in SSRT (CERT) tests with slowly rising strain. Both kinds of tests were performed under simulated BWR conditions and with different chloride levels. The chloride concentrations of 5 to 50 ppb were chosen according to the action levels of the German water chemistry guideline for the reactor coolant of BWRs (VGB R401J, 2006). In all exposure tests, none of the pre-strained C-ring specimens showed crack initiation during up to 1000 hours of exposure time with up to 50 ppb chloride. Investigations of the oxide layer thickness after immersion testing revealed a decrease with increasing chloride concentration. As shown by post-test chemical analysis of the oxide layer composition by TOF-SIMS, this effect is most likely primarily due to adsorption of chloride on the oxide layer surface, since only very limited penetration of chloride into the oxide was detected. In contrast to the tests with C-ring specimens, where no crack initiation occurred, slightly accelerated crack initiation at lower elongation levels was observed at increasing chloride concentrations in SSRT tests under simulated BWR conditions using actively loaded specimens. In addition, SSRT specimens that were cyclically loaded at the oxide fracture elongation level were used to generate a continuous, exposure of bare metal to the environment by repeated fracture of the oxide. This loading pattern did not cause crack initiation at all chloride concentrations applied (up to 50 ppb). From these results, it may be concluded that at least

  6. Corrosion Behavior of Brass In Tio2 Nanofluids

    Science.gov (United States)

    Wu, Kai; Ge, Hong-Hua; Wang, Feng; Zhou, Hong-Wang

    2017-09-01

    Corrosion behavior of brass electrode in TiO2 nanofluids was analyzed using electrochemical impedance spectroscopy. The experimental results show that TiO2 nanoparticles promote corrosion of brass. The corrosion resistance of brass electrode decreases with the increase of the temperature of the TiO2 nanofluids. Sodium dodecyl benzene sulfonate (SDBS) is a dispersant in nanofluids and also appears corrosion inhibition to brass, and the corrosion inhibition enhances with the increase of SDBS concentration. The corrosion resistance of brass in TiO2 nanofluids would decrease when the concentration of dispersant SDBS exceeds a certain value.

  7. Electrical conduction in alkali borate glasses; a unique dependence on the concentration of modifier ions

    Energy Technology Data Exchange (ETDEWEB)

    Doweidar, H; Moustafa, Y M; El-Damrawi, G M; Ramadan, R M [Glass Research Group, Physics Department, Faculty of Science, Mansoura University, Mansoura 35516, POB 83 (Egypt)

    2008-01-23

    The electrical conduction of Li{sub 2}O-B{sub 2}O{sub 3}, Na{sub 2}O-B{sub 2}O{sub 3} and K{sub 2}O-B{sub 2}O{sub 3} glasses seems, at first sight, to be dominated by the activation energy. Regardless of the size of the alkali ion, there is a unique dependence of conductivity, at a certain temperature, on the alkali-alkali distance and thus on N (the number of ions per cm{sup 3}). The linear dependence of log{sigma} on N{sup -3/2} for all types of alkali ions reveals that N is the basic parameter that determines the conductivity at a certain temperature. A derived semi-empirical relation can be used to calculate the conductivity as a function of N and temperature.

  8. Aircraft Corrosion

    Science.gov (United States)

    1981-08-01

    au traitement. micaniqus qui provoque une compression de surface - h1l’spplication i1’une double protection comportant oxydation snodique et...primaire anti-corrosion nitrosynthdtique pigmontie au chromate do zinc - une couche do peinture de finition nitrosynthdtique risistant aux huiles ...condition: - Touch-up of concerned fastener holes with chemical oxydation ; - Wet assembly of fasteners; - Application of a strontium chromate primer and

  9. Corrosion Testing Facility

    Data.gov (United States)

    Federal Laboratory Consortium — The Corrosion Testing Facility is part of the Army Corrosion Office (ACO). It is a fully functional atmospheric exposure site, called the Corrosion Instrumented Test...

  10. An experimental study on the internal corrosion of a subsea multiphase pipeline

    OpenAIRE

    Shangbi Peng; Zhaoxiong Zeng

    2015-01-01

    Based on the actual operational parameters of a subsea multiphase pipeline, an experimental study on the internal corrosion of a subsea multiphase pipeline was conducted in a dynamic, high-temperature autoclave, which had a similar environment to an actual field environment, using the partial pressure of CO2 (PCO2), velocity of the corrosion medium, temperature, corrosion time, and corrosion inhibitor as variables. The results show that CO2 resulted in severe localized corrosion and that the ...

  11. Behaviour of gaseous alkali compounds in coal gasification; Kaasumaisten alkaliyhdisteiden kaeyttaeytyminen kivihiilien kaasutuksessa

    Energy Technology Data Exchange (ETDEWEB)

    Nykaenen, J. [Imatran Voima Oy, Vantaa (Finland)

    1997-10-01

    In this project the behaviour of alkali compounds emitting from CO{sub 2}/O{sub 2}- and airblown gasification are studied. This research project is closely connected to an EU-project coordinated by the Delft University of Technology (DUT). In that project alkali emissions from a 1.6 MW pilot plant will be measured. The results from those measurements will be compared with the calculations performed in this LIEKKI 2 project. The equilibrium calculations show that the major gaseous alkali compounds emitting from combustion and gasification are chlorides and hydroxides. This applies both to air- and CO{sub 2}/O{sub 2}-blown processes. In all the cases studied the concentration of gaseous alkali compounds is determined mainly by the amount of chlorides. The key parameters, with respect to alkali behaviour, are the temperature of the process and chlorine content of the coal. By cooling the gases down to 600 deg C prior to a ceramic filter the alkali concentration can be kept about at 100 ppbv. In combustion, the addition of calcium carbonate increases the amount of gaseous alkali compounds by decreasing the amount of alkali sulphates. In the case of gasification the importance of limestone is negligible. The difference between air- and CO{sub 2}/O{sub 2}-blown processes, in terms of gaseous alkali emissions, is small. This is because CO{sub 2} concentration of the gas does not have a strong impact on alkali chlorides. Furthermore, the effect of CO{sub 2}/O{sub 2}-ratio of the recirculation process is negligible. (orig.)

  12. Corrosion of metals by hydrazine

    Science.gov (United States)

    Lawton, E. A.; Moran, C. M.; Distefano, S.

    1985-01-01

    The mechanism of corrosion of metals by hydrazine has been studied by means of coupons in sealed ampoules and by electrochemical techniques. The variables considered were temperature, CO2 impurity level, alloy composition and microcrystalline structure. The coupon studies, to date, verify that increasng temperature and the presence of CO2 does increase the corrosion rate as expected. The presence of molybdenum in stainless steels to the 3 percent level is not necessarily deleterious, contrary to published reports. The influence of microcrystalline structure and surface characteristics are more dominant effects. However, with Ti-6Al-4V, two different microcrystalline structures showed no significant differences. Corrosion rates of CRES 304 L in hydrazine have also been measured by several electrochemical techniques such as Tafel plots, polarization resistance and A. C. Impedance. This is the first documented work to show that A. C. Impedance can be used with non-aqueous solvents. Preliminary data correlated satisfactorily with the results of the coupon studies.

  13. Foamed glass insulating block ends costly baghouse corrosion and protects new steel stack

    Energy Technology Data Exchange (ETDEWEB)

    1982-03-01

    A secondary smelter company on the West Coast, that reclaims certain metals from scrap products such as wet cell batteries, was spending hundreds of thousands of dollars each year to replace corroded metal in the baghouses at one of its installations. Various types of protective coatings and special steels had been tried, but the maximum life of each unit was about a year due to condensation of flue gas corrosives on the inside surface of the metal walls. In 1979, at one of its sites, the company decided to test an acid/corrosion protection system specifically designed for stack, duct, and breeching installations and related equipment. The system consists of totally inorganic formed borosilicate glass block that can handle temperatures to 960/sup 0/F and is resistant to atttack by most acids and corrosives except fluorides and strong alkalis. The closed-cell structure provides a strong, lightweight product that reduces installation costs, and has extremely low thermal conductivity for an efficient heat barrier. The 12 X 18'' block is directly bonded to a clean metal surface by an 1/8'' thick layer of urethane asphalt that forms a virtually impervious flexible membrane to further protect the metal from corrosive attack. The flexible bond also absorbs expansion and contraction due to thermal changes, and reduces the probability of cracked blocks and dropoff. The protection provided by the foamed glass block and adhesive membrane system has eliminated the very expensive annual replacement of corroded baghouse walls. The performance of the lining system in the baghouses was so successful that the smelter decided to use it in a new metal stack that is 165' high.

  14. Dehydration enthalpy of alkali-cations-exchanged montmorillonite from thermogravimetric analysis.

    Science.gov (United States)

    Kharroubi, M; Balme, S; Henn, F; Giuntini, J C; Belarbi, H; Haouzi, A

    2009-01-15

    Dehydration of a series of homoionic alkali-exchanged montmorillonites is studied at different treatment temperatures by means of thermogravimetric analysis. More specifically, we investigate the last stages of dehydration when the number of adsorbed water molecules corresponds, at maximum, to a monolayer. Weight losses are measured at several constant temperatures as a function of time. Application of Van't Hoff's law yields the dehydration enthalpy. Trends and data similar to those reported from other experimental conditions are found. Comparison with X-ray data and with the dissociation enthalpy of alkali cation/water complexes shows that dehydration of weakly hydrated homoionic alkali montmorillonites results from the competition between opposite energy contributions due to (i) the cation solvation, (ii) the hydration of the silicate interlayer surface, and (iii) the structural swelling. So, depending on the balance between these various energy contributions, different behaviors are observed according to the nature of the alkali cations.

  15. Corrosion in supercritical fluids

    Energy Technology Data Exchange (ETDEWEB)

    Propp, W.A.; Carleson, T.E.; Wai, Chen M.; Taylor, P.R.; Daehling, K.W.; Huang, Shaoping; Abdel-Latif, M.

    1996-05-01

    Integrated studies were carried out in the areas of corrosion, thermodynamic modeling, and electrochemistry under pressure and temperature conditions appropriate for potential applications of supercritical fluid (SCF) extractive metallurgy. Carbon dioxide and water were the primary fluids studied. Modifiers were used in some tests; these consisted of 1 wt% water and 10 wt% methanol for carbon dioxide and of sulfuric acid, sodium sulfate, ammonium sulfate, and ammonium nitrate at concentrations ranging from 0.00517 to 0.010 M for the aqueous fluids. The materials studied were Types 304 and 316 (UNS S30400 and S31600) stainless steel, iron, and AISI-SAE 1080 (UNS G10800) carbon steel. The thermodynamic modeling consisted of development of a personal computer-based program for generating Pourbaix diagrams at supercritical conditions in aqueous systems. As part of the model, a general method for extrapolating entropies and related thermodynamic properties from ambient to SCF conditions was developed. The experimental work was used as a tool to evaluate the predictions of the model for these systems. The model predicted a general loss of passivation in iron-based alloys at SCF conditions that was consistent with experimentally measured corrosion rates and open circuit potentials. For carbon-dioxide-based SCFs, measured corrosion rates were low, indicating that carbon steel would be suitable for use with unmodified carbon dioxide, while Type 304 stainless steel would be suitable for use with water or methanol as modifiers.

  16. Fireside corrosion of nickel base alloys in future 700 C coal fired power plants; Rauchgasseitige Korrosion von Nickelbasislegierungen fuer zukuenftige 700 C-Dampfkraftwerke

    Energy Technology Data Exchange (ETDEWEB)

    Luettschwager, Frank

    2011-09-27

    Coal is still the most important energy source in Germany. In 2009 it produced 42.9 % of the overall German electrical power. Coal is available world-wide in large quantities and can be delivered economically. One of the possible ways to reduce CO{sub 2} pollution is the increase of efficiency of coal fired power plants, which requires steam conditions of up to 700 C - 730 C and 350 bar. Because many German power units will reach the end of their technical lifespan in a few years or the following decade, one will have the possibility to build up modern types of power plants with increased efficiency of more than 50 %. Some international standards (European Pressure Equipment Directive or ASME Boiler and Pressure Vessel Code) require 100 000 hour creep rupture strength of 100 MPa at 750 C. Therefore, nickel base alloys are in the focus of material qualification processes. Nickel base alloys are well investigated due to their hot corrosion behaviour. It is known that sodium sulphate may generate hot corrosion on those alloys at temperatures above its melting point of 884 C. On nickel base alloys an eutectic mixture of nickel sulphate and sodium sulphate with a melting point of 671 C can be generated, which leads to accelerated corrosion. This work examines, whether the high amount of sulphur and alkali metals will induce hot corrosion at the estimated working temperature on devices manufactured from nickel base alloy. Two synthetic coal ash deposits, according to the chemical composition of hard coal and lignite, and typical flue gases with and without sulphur dioxide were blended of pure agents. The reactions of the deposits with heater tubes' materials and synthetic flue gases are examined in the temperature range from 650 C to 800 C and different time ranges up to 2000 hours. The corroded specimen are examined with SEM/EDX to identify relevant corrosion products and determine the corrosivity of deposited compounds. Deposits increase the corrosion rate of

  17. Study of fluoride corrosion of nickel alloys

    Science.gov (United States)

    Gunther, W. H.; Steindler, M. J.

    1969-01-01

    Report contains the results of an investigation of the corrosion resistance of nickel and nickel alloys exposed to fluorine, uranium hexafluoride, and volatile fission product fluorides at high temperatures. Survey of the unclassified literature on the subject is included.

  18. New corrosion issues in gas sweetening plants

    Energy Technology Data Exchange (ETDEWEB)

    Asperger, R.G. (CLI International and Asperger Technologies, Houston, TX (United States))

    Gas treating plants are experiencing corrosion problems which impact on efficiency and safety. While general corrosion is not particularly hazardous in the gas processing industry, local corrosion is very dangerous since it has several different mechanisms, all of which have dangerously high rates, and it occurs at locations which are hard to find and hard to predict. A newly discovered, velocity-dependent type of corrosion is reported. It is related to yet-undefined species which cause excessively high corrosion in areas of turbulence. This accelerated corrosion is not due to erosion or cavitation, but to a diffusion-limited reaction accelerated by turbulence. A full-flow test loop was built to evaluate the corrosiveness of gas plant solutions at their normal temperature and flow rates. Test runs were conducted with Co[sub 2]-loaded amine solutions for periods of 12 days. Carbon steel specimens mounted in the test loop were examined and corrosion rates calculated. Chromium alloys were shown to be attacked by corrodents in the low-velocity part of the loop and very aggressively attacked in the high-velocity part. The tests demonstrate the need for rigorous monitoring of corrosion in areas of higher velocity such as piping elbows and other points of turbulence. 5 refs., 2 figs., 3 tabs.

  19. Atmospheric Corrosion on Steel Studied by Conversion Electron Moessbauer Spectroscopy

    Energy Technology Data Exchange (ETDEWEB)

    Nakanishi, Akio; Kobayashi, Takayuki [Shiga University of Medical Science, Department of Physics (Japan)

    2004-12-15

    In order to investigate initial products on steel by atmospheric corrosion, conversion electron Moessbauer measurements were carried out at temperatures between 15 K and room temperature. From the results obtained at low temperatures, it was found that the corrosion products on steel consisted of ferrihydrite.

  20. Hot Corrosion in Gas Turbines.

    Science.gov (United States)

    1983-04-27

    in hot corrosion under some circumstances, because its role seems to be principally through reduction of NagSO, or erosion by pyrolytic graphite...same morphology could be produced either by spray -coating with NaxSO, or by diffusing NIS into the cut- edge region under argon at temperature and then

  1. Measures for simultaneous minimisation of alkali related operating problems; Aatgaerder foer samtidig minimering av alkalirelaterade driftproblem. Ramprogram

    Energy Technology Data Exchange (ETDEWEB)

    Davidsson, Kent; Eskilsson, David; Gyllenhammar, Marianne; Herstad Svaerd, Solvie; Kassman, Haakan; Steenari, Britt-Marie; Aamand, Lars-Erik

    2006-12-15

    Combustion of biofuel and waste wood is often accompanied by chlorine and alkali related operating problems such as slagging, deposit formation and corrosion on heat exchanger surfaces and bed agglomeration in fluidised bed boilers. In order to gain a greater insight into possible measures to overcome alkali related operating problems studies were carried out during 2005-2006. The results of the studies are presented in this report which includes work performed in the two following projects: 1 A5-509 Frame work - measures for simultaneous minimisation of alkali related operating problems 2 A5-505 Bed agglomeration risk related to combustion of cultivated fuels (wheat straw, red canary grass, industrial hemp) in commercial bed materials Full-scale experiments were carried out at Chalmers 12 MW{sub th} CFB boiler within the project A5-509. The purpose was to study the effect of various measures on bed agglomeration and deposit formation in connection with co-combustion of wood and straw pellets. The various measures included changing the bed material (blast furnace sand and olivine sand), adding various additives (kaolin, ammonium sulphate, elemental sulphur) and also co-combustion with sewage sludge. Furthermore results from kaolin experiments at the 26 MWth CFB boiler owned by Naessjoe Affaersverk were made available during the project and are also presented in this report. The results from the experiments at Chalmers revealed that, already at the lowest dosage of kaolin, approx. 2 kg/MWh, the bed material agglomeration temperatures increased significantly. The dosage of kaolin can presumably be reduced somewhat further while still maintaining the high agglomeration temperature. Experiments with a higher dosage of kaolin, 7 kg/MWh, proved that kaolin could also reduce the risk of deposit problems. The experiments at Naessjoe showed also that addition of kaolin increased the agglomeration temperature of the bed material. Addition of sulphur in any form resulted in a

  2. Effects of alkali and steaming on mechanical properties of snake fruit (Salacca) fiber

    Science.gov (United States)

    Darmanto, Seno; Rochardjo, Heru S. B.; Jamasri, Widyorini, Ragil

    2017-01-01

    The aim of this research is to investigate the effect of alkali treatment and steaming on mechanical properties of Snake Fruit frond fiber. The presence of surface impurities and a lot of hydroxyl groups makes natural fiber less compatible for composite materials reinforcement. Efforts to remove the impurities can be done by physical, chemical and mechanical treatments. This paper reports the treatment of Snake Fruit frond single fiber by subjecting it to alkali treatments with 2%- 8% NaOH for 2 - 6 hours at room temperature. The treatment is then followed by steaming at a pressure of 2 bars in 1 hour. Results show that the treatment of alkali and the alkali-steaming combination can increase cellulose percentage. The tensile tests show that this type of treatment in combination resulted in the higher tensile strength compared to untreated fiber. There is a significant increase in tensile strength with increasing alkali percentage. However, the further increase in the percentage of alkali solution will result in decreasing tensile strength. The highest value of tensile strength after treatment was 275 MPa with 6 hours treatment at alkali percentage of 2 %.

  3. Effect of flue gas composition on deposit induced high temperature corrosion under laboratory conditions mimicking biomass firing. Part II: Exposures in SO2 containing atmospheres

    DEFF Research Database (Denmark)

    Okoro, Sunday Chukwudi; Kiamehr, Saeed; Montgomery, Melanie

    2017-01-01

    In biomass fired power plants, the fast corrosion of superheaters is facilitatedby the presence of corrosive flue gas species, for example, SO2, which arereleased during combustion. To understand the role of the gas species on thecorrosion process, comparative laboratory exposures of deposit (KCl......)-coatedand deposit-free austenitic stainless steel (TP 347H FG) samples to gas mixturescontaining SO2 was carried out, under conditions relevant to biomass-firing.Exposures were conducted isothermally at 560 8C for 72 h, in oxidizingsulphidizing,and oxidizing-sulphidizing-chlorinating gas mixtures containing60 ppmv...... SO2. Scanning electron microscopy (SEM), energy dispersive X-rayspectroscopy (EDS) and X-ray diffraction (XRD) techniques werecomplimentarily applied to characterize the resulting corrosion products. Apartially molten K2SO4-layer formed on KCl coated specimens, and corrosionresulted in localized...

  4. THE EFFECT OF ANNEALING TEMPERATURES AFTER THERMOMECHANICAL PROCESS TO THE CORROSION BEHAVIOR OF Ni3(Si,Ti IN SULFATE SOLUTION

    Directory of Open Access Journals (Sweden)

    Gadang Priyotomo

    2015-03-01

    Full Text Available The corrosion behaviour of the intermetallic compounds Ni3(Si,Ti (L12: single phase, has been investigated using an immersion test, polarization method, scanning electron microscope in 0.5 kmol/m3 H2SO4 solution at 303 K.  Moreover, the corrosion behaviour of austenitic stainless steel type 304 was studied under the same experimental conditions as reference. It was found that the intergranular attack and uniform attack were observed on Ni3(Si,Ti after thermomechanical and annealing processes (1173K and 1273K respectively in the immersion test. From the immersion test and polarization curves, all annealed Ni3(Si,Ti had less corrosion resistance compared to type 304. In addition, Ni3(Si,Ti was difficult to form a stable passive film, but not for type 304.

  5. Grain boundary selective oxidation and intergranular stress corrosion crack growth of high-purity nickel binary alloys in high-temperature hydrogenated water

    Energy Technology Data Exchange (ETDEWEB)

    Bruemmer, S. M.; Olszta, M. J.; Toloczko, M. B.; Schreiber, D. K.

    2018-02-01

    The effects of alloying elements in Ni-5at%X binary alloys on intergranular (IG) corrosion and stress corrosion cracking (SCC) have been assessed in 300-360°C hydrogenated water at the Ni/NiO stability line. Alloys with Cr or Al additions exhibited grain boundary oxidation and IGSCC, while localized degradation was not observed for pure Ni, Ni-Cu or Ni-Fe alloys. Environment-enhanced crack growth was determined by comparing the response in water and N2 gas. Results demonstrate that selective grain boundary oxidation of Cr and Al promoted IGSCC of these Ni alloys in hydrogenated water.

  6. Accelerated Corrosion Testing

    Science.gov (United States)

    1982-12-01

    Treaty Organization, Brussels, 1971), p. 449. 14. D. 0. Sprowls, T. J. Summerson, G. M. Ugianski, S. G. Epstein, and H. L. Craig , Jr., in Stress...National Association of Corrosion Engineers Houston, TX, 1972). 22. H. L. Craig , Jr. (ed.), Stress Corrosion-New Approaches, ASTM-STP- 610 (American...62. M. Hishida and H. Nakada, Corrosion 33 (11) 403 (1977). b3. D. C. Deegan and B. E. Wilde, Corrosion 34 (6), 19 (1978). 64. S. Orman, Corrosion Sci

  7. Electrical conduction and glass relaxation in alkali- silicate glasses

    Science.gov (United States)

    Angel, Paul William

    Electrical response measurements from 1 Hz to 1 MHz between 50o and 540oC were made on potassium, sodium and lithium-silicate glasses with low alkali oxide contents. Conductivity and electrical relaxation responses for both annealed and air quenched glasses of the same composition were compared. Quenching was found to lower the dc conductivity, σdc, and activation energy as well as increase the pre-exponential term when compared to the corresponding annealed glass of the same composition. All of the glasses exhibited Arrhenius behavior in the log σdc against 1/T plots. A sharp decrease in σdc was observed for glasses containing alkali concentrations of 7 mol% or less. The σdc activation energy exhibited similar behavior when plotted as a function of alkali composition and was explained in terms of a mixture of the weak and strong electrolyte models. The depression angle for fits to the complex impedance data were also measured as a function of thermal history, alkali concentration and alkali species. These results were interpreted in terms of changes in the distribution of relaxation times. Annealed samples from a single melt of a 10 mol% K2O-90SiO2 glass were reheated to temperatures ranging from 450o to 800oC, held isothermally for 20 min, and then quenched in either air or silicon oil. The complex impedance of both an annealed and the quenched samples were then measured as a function of temperature from 120o to 250oC. The σdc was found to be remain unaffected by heat treatments below 450oC, to increase rapidly over an approximate 200oC range of temperatures that was dependent on cooling rate and to be constant for heat treatments above this range. This behavior is interpreted in terms of the mean structural relaxation time as a function of temperature and cooling rate near the glass transition temperature and glass transformation ranges. A more detailed definition for the transition and transformation temperatures and ranges was also provided.

  8. A STUDY OF CORROSION AND STRESS CORROSION CRACKING OF CARBON STEEL NUCLEAR WASTE STORAGE TANKS

    Energy Technology Data Exchange (ETDEWEB)

    BOOMER, K.D.

    2007-08-21

    The Hanford reservation Tank Farms in Washington State has 177 underground storage tanks that contain approximately 50 million gallons of liquid legacy radioactive waste from cold war plutonium production. These tanks will continue to store waste until it is treated and disposed. These nuclear wastes were converted to highly alkaline pH wastes to protect the carbon steel storage tanks from corrosion. However, the carbon steel is still susceptible to localized corrosion and stress corrosion cracking. The waste chemistry varies from tank to tank, and contains various combinations of hydroxide, nitrate, nitrite, chloride, carbonate, aluminate and other species. The effect of each of these species and any synergistic effects on localized corrosion and stress corrosion cracking of carbon steel have been investigated with electrochemical polarization, slow strain rate, and crack growth rate testing. The effect of solution chemistry, pH, temperature and applied potential are all considered and their role in the corrosion behavior will be discussed.

  9. CORROSION OF LEAD SHIELDING IN NUCLEAR MATERIALS PACKAGES

    Energy Technology Data Exchange (ETDEWEB)

    Subramanian, K; Kerry Dunn, K; Joseph Murphy, J

    2008-07-18

    Inspection of United States-Department of Energy (US-DOE) model 9975 nuclear materials shipping package revealed corrosion of the lead shielding that was induced by off-gas constituents from organic components in the package. Experiments were performed to determine the corrosion rate of lead when exposed to off-gas or degradation products of these organic materials. The results showed that the room temperature vulcanizing (RTV) sealant was the most corrosive organic species used in the construction of the packaging, followed by polyvinyl acetate (PVAc) glue. Fiberboard material, also used in the construction of the packaging induced corrosion to a much lesser extent than the PVAc glue and RTV sealant, and only in the presence of condensed water. The results indicated faster corrosion at temperatures higher than ambient and with condensed water. In light of these corrosion mechanisms, the lead shielding was sheathed in a stainless steel liner to mitigate against corrosion.

  10. Corrosion resistance of ceramic materials in pyrochemical reprocessing condition by using molten salt for spent nuclear oxide fuel

    Science.gov (United States)

    Takeuchi, M.; Kato, T.; Hanada, K.; Koizumi, T.; Aose, S.

    2005-02-01

    The corrosion resistance of ceramic materials in pyrochemical reprocessing using molten salts was discussed through the thermodynamic calculation and corrosion test. The corrosion test was basically carried out in alkali molten salt under chlorine gas. In addition, the effects of oxygen, carbon and main fission product's chlorides on ceramics corrosion were evaluated in that condition. Most of ceramic oxides showed good chemical stability on chlorine, oxygen and uranyl chloride from thermodynamic calculation results. On the other hand, from corrosion test result, silicon nitride, mullite (Al6Si2O13) and cordierite (Mg2Al3(AlSi5O18)) have a good corrosion resistance which is corresponding to 0.1 mm/y or less. No cracks on the materials were observed and flexural strength did not drop remarkably after 480 h corrosion testing in molten salt under Cl2 O2 atmosphere.

  11. Elevated Temperature Corrosion Studies of AlCrN and TiAlN Coatings by PAPVD on T91 Boiler Steel

    Science.gov (United States)

    Goyal, Lucky; Chawla, Vikas; Hundal, Jasbir Singh

    2017-11-01

    The present investigation discusses the hot corrosion behavior of AlCrN and TiAlN nano-coatings on T91 boiler steel by PAPVD process subjected to molten salt of Na2SO4-60%V2O5 at 900 °C for 50 cycles. Surface and cross-sectional studies were performed by AFM, SEM/EDS and XRD techniques to understand the corrosion kinetics and mechanism. T91 bare boiler steel as well as TiAlN-coated specimen has shown higher internal oxidation as well as weight gain. The better corrosion resistance of AlCrN-coated specimen has been observed by virtue of higher availability of Cr and Al in the oxide scale as well as adherent and dense coating. The betterment of AlCrN coating can be attributed to low internal oxidation as well as movement of Cr and Al toward oxide scale to form protective corrosion barriers.

  12. The alkali metals: 200 years of surprises.

    Science.gov (United States)

    Dye, James L

    2015-03-13

    Alkali metal compounds have been known since antiquity. In 1807, Sir Humphry Davy surprised everyone by electrolytically preparing (and naming) potassium and sodium metals. In 1808, he noted their interaction with ammonia, which, 100 years later, was attributed to solvated electrons. After 1960, pulse radiolysis of nearly any solvent produced solvated electrons, which became one of the most studied species in chemistry. In 1968, alkali metal solutions in amines and ethers were shown to contain alkali metal anions in addition to solvated electrons. The advent of crown ethers and cryptands as complexants for alkali cations greatly enhanced alkali metal solubilities. This permitted us to prepare a crystalline salt of Na(-) in 1974, followed by 30 other alkalides with Na(-), K(-), Rb(-) and Cs(-) anions. This firmly established the -1 oxidation state of alkali metals. The synthesis of alkalides led to the crystallization of electrides, with trapped electrons as the anions. Electrides have a variety of electronic and magnetic properties, depending on the geometries and connectivities of the trapping sites. In 2009, the final surprise was the experimental demonstration that alkali metals under high pressure lose their metallic character as the electrons are localized in voids between the alkali cations to become high-pressure electrides! © 2015 The Author(s) Published by the Royal Society. All rights reserved.

  13. luminescence in coloured alkali halide crystals

    Indian Academy of Sciences (India)

    electron emission and luminescence associated with the plastic deformation of ionic crys- tals. Chandra [28,29] has reported the dependence of ML of coloured alkali halide crystals on different parameters. Several workers have reported that post-irradiation deformation causes deformation bleaching in coloured alkali ...

  14. Release characteristics of alkali and alkaline earth metallic species during biomass pyrolysis and steam gasification process.

    Science.gov (United States)

    Long, Jiang; Song, Hu; Jun, Xiang; Sheng, Su; Lun-Shi, Sun; Kai, Xu; Yao, Yao

    2012-07-01

    Investigating the release characteristics of alkali and alkaline earth metallic species (AAEMs) is of potential interest because of AAEM's possible useful service as catalysts in biomass thermal conversion. In this study, three kinds of typical Chinese biomass were selected to pyrolyse and their chars were subsequently steam gasified in a designed quartz fixed-bed reactor to investigate the release characteristics of alkali and alkaline earth metallic species (AAEMs). The results indicate that 53-76% of alkali metal and 27-40% of alkaline earth metal release in pyrolysis process, as well as 12-34% of alkali metal and 12-16% of alkaline earth metal evaporate in char gasification process, and temperature is not the only factor to impact AAEMs emission. The releasing characteristics of AAEMs during pyrolysis and char gasification process of three kinds of biomass were discussed in this paper. Copyright © 2012 Elsevier Ltd. All rights reserved.

  15. Method of handling radioactive alkali metal waste

    Science.gov (United States)

    Wolson, R.D.; McPheeters, C.C.

    Radioactive alkali metal is mixed with particulate silica in a rotary drum reactor in which the alkali metal is converted to the monoxide during rotation of the reactor to produce particulate silica coated with the alkali metal monoxide suitable as a feed material to make a glass for storing radioactive material. Silica particles, the majority of which pass through a 95 mesh screen or preferably through a 200 mesh screen, are employed in this process, and the preferred weight ratio of silica to alkali metal is 7 to 1 in order to produce a feed material for the final glass product having a silica to alkali metal monoxide ratio of about 5 to 1.

  16. Steam generator corrosion 2007; Dampferzeugerkorrosion 2007

    Energy Technology Data Exchange (ETDEWEB)

    Born, M. (ed.)

    2007-07-01

    Between 8th and 9th November, 2007, SAXONIA Standortentwicklungs- und -verwertungsgesellschaft GmbH (Freiberg, Federal Republic of Germany) performed the 3rd Freiberger discussion conference ''Fireside boiler corrosion''. The topics of the lectures are: (a) Steam generator corrosion - an infinite history (Franz W. Alvert); (b) CFD computations for thermal waste treatment plants - a contribution for the damage recognition and remedy (Klaus Goerner, Thomas Klasen); (c) Experiences with the use of corrosion probes (Siegfried R. Horn, Ferdinand Haider, Barbara Waldmann, Ragnar Warnecke); (d) Use of additives for the limitation of the high temperature chlorine corrosion as an option apart from other measures to the corrosion protection (Wolfgang Spiegel); (e) Current research results and aims of research with respect to chlorine corrosion (Ragnar Warnecke); (f) Systematics of the corrosion phenomena - notes for the enterprise and corrosion protection (Thomas Herzog, Wolfgang Spiegel, Werner Schmidl); (g) Corrosion protection by cladding in steam generators of waste incinerators (Joerg Metschke); (h) Corrosion protection and wear protection by means of thermal spraying in steam generators (Dietmar Bendix); (i) Review of thick film nickelized components as an effective protection against high-temperature corrosion (Johann-Wilhelm Ansey); (j) Fireproof materials for waste incinerators - characteristics and profile of requirement (Johannes Imle); (k) Service life-relevant aspects of fireproof linings in the thermal recycling of waste (Till Osthoevener and Wolfgang Kollenberg); (l) Alternatives to the fireproof material in the heating space (Heino Sinn); (m) Cladding: Inconal 625 contra 686 - Fundamentals / applications in boiler construction and plant construction (Wolfgang Hoffmeister); (n) Thin films as efficient corrosion barriers - thermal spray coating in waste incinerators and biomass firing (Ruediger W. Schuelein, Steffen Hoehne, Friedrich

  17. Crystal growth of sulfide materials from alkali polysulfide liquids

    Science.gov (United States)

    White, W. B.

    1979-01-01

    The fluids experiment system was designed for low temperature solution growth, nominally aqueous solution growth. The alkali polysulfides, compositions in the systems Na2S-S and K2S-S form liquids in the temperature range of 190 C to 400 C. These can be used as solvents for other important classes of materials such as transition metal and other sulfides which are not soluble in aqueous media. Among these materials are luminescent and electroluminescent crystals whose physical properties are sensitive functions of crystal perfection and which could, therefore, serve as test materials for perfection improvement under microgravity conditions.

  18. An Aqueous Redox Flow Battery Based on Neutral Alkali Metal Ferri/ferrocyanide and Polysulfide Electrolytes

    Energy Technology Data Exchange (ETDEWEB)

    Wei, Xiaoliang; Xia, Gordon; Kirby, Brent W.; Thomsen, Edwin C.; Li, Bin; Nie, Zimin; Graff, Gordon L.; Liu, Jun; Sprenkle, Vincent L.; Wang, Wei

    2015-11-13

    Aiming to explore low-cost redox flow battery systems, a novel iron-polysulfide (Fe/S) flow battery has been demonstrated in a laboratory cell. This system employs alkali metal ferri/ferrocyanide and alkali metal polysulfides as the redox electrolytes. When proper electrodes, such as pretreated graphite felts, are used, 78% energy efficiency and 99% columbic efficiency are achieved. The remarkable advantages of this system over current state-of-the-art redox flow batteries include: 1) less corrosive and relatively environmentally benign redox solutions used; 2) excellent energy and utilization efficiencies; 3) low cost for redox electrolytes and cell components. These attributes can lead to significantly reduced capital cost and make the Fe/S flow battery system a promising low-cost energy storage technology. The major drawbacks of the present cell design are relatively low power density and possible sulfur species crossover. Further work is underway to address these concerns.

  19. A Localised Corrosion Cell for Industrial Applications

    DEFF Research Database (Denmark)

    Andersen, A.; Hilbert, Lisbeth Rischel; Jansen, P.

    2003-01-01

    The LOCORR-CELL™ developed by FORCE TECHNOLOGY is an electrochemical cell for industrial applications estimating localised corrosion. The cell is constructed in a carbon steel casing for direct mounting into the system. It is based on an oxygen concentration element reflecting the interaction...... between the environment formed under a deposit or in a crevice. The essential feature of the method is that it reflects the influence of oxygen content, conductivity and temperature as well as the influence of corrosion inhibitors, MIC and other effects that have an effect on localised corrosion under...

  20. Effect of flue gas composition on deposit induced high temperature corrosion under laboratory conditions mimicking biomass firing. Part II: Exposures in SO2 containing atmospheres

    DEFF Research Database (Denmark)

    Okoro, Sunday Chukwudi; Kiamehr, Saeed; Montgomery, Melanie

    2017-01-01

    )-coatedand deposit-free austenitic stainless steel (TP 347H FG) samples to gas mixturescontaining SO2 was carried out, under conditions relevant to biomass-firing.Exposures were conducted isothermally at 560 8C for 72 h, in oxidizingsulphidizing,and oxidizing-sulphidizing-chlorinating gas mixtures containing60 ppmv......In biomass fired power plants, the fast corrosion of superheaters is facilitatedby the presence of corrosive flue gas species, for example, SO2, which arereleased during combustion. To understand the role of the gas species on thecorrosion process, comparative laboratory exposures of deposit (KCl...... broad pits containing sulphides and oxides. The severepitting attack was decreased by the presence of HCl in the gas mixture....

  1. Measurement of alkali in PFBC exhaust

    Energy Technology Data Exchange (ETDEWEB)

    Lee, S.H.D.; Swift, W.M.

    1992-11-01

    This project supports the DOE/METC Fossil Energy Program for the development of PFBC technology. Based on the analytical activated-bauxite sorber-bed technique, we are developing the RABSAM as an altemative to the on-line alkali analyzer for field application. As shown in Fig. 1, the RABSAM is a sampling probe containing a regenerable activated-bauxite adsorbent (RABA). It can be inserted directly into the PFBC exhaust duct and requires no HTHP sampling line. Alkali vapors are captured by the adsorbent purely through physical adsorption. The adsorbent is regenerated by a simple water-leaching process, which also recovers the adsorbed alkalis. The alkali analysis of the leachate by atomic absorption (AA) provides a basis for calculating the time-averaged alkali-vapor concentration in the PFBC exhaust. If the RABA is to use commercial grade activated bauxite, the clay impurities in activated bauxite can react with alkali vapors and, therefore, need to be either removed or deactivated. In earlier work, a 6M-LiCl-solution impregnation technique was shown to deactivate these impurities in fresh activated bauxite [8]. During this year, RABA prepared by this technique was tested in a pressurized alkali-vapor sorption test unit to determine its NaCl-vapor capture efficiency and the regenerability of the sorbent by water extraction. Results of this study are presented and discussed.

  2. Measurement of alkali in PFBC exhaust

    Energy Technology Data Exchange (ETDEWEB)

    Lee, S.H.D.; Swift, W.M.

    1992-01-01

    This project supports the DOE/METC Fossil Energy Program for the development of PFBC technology. Based on the analytical activated-bauxite sorber-bed technique, we are developing the RABSAM as an altemative to the on-line alkali analyzer for field application. As shown in Fig. 1, the RABSAM is a sampling probe containing a regenerable activated-bauxite adsorbent (RABA). It can be inserted directly into the PFBC exhaust duct and requires no HTHP sampling line. Alkali vapors are captured by the adsorbent purely through physical adsorption. The adsorbent is regenerated by a simple water-leaching process, which also recovers the adsorbed alkalis. The alkali analysis of the leachate by atomic absorption (AA) provides a basis for calculating the time-averaged alkali-vapor concentration in the PFBC exhaust. If the RABA is to use commercial grade activated bauxite, the clay impurities in activated bauxite can react with alkali vapors and, therefore, need to be either removed or deactivated. In earlier work, a 6M-LiCl-solution impregnation technique was shown to deactivate these impurities in fresh activated bauxite [8]. During this year, RABA prepared by this technique was tested in a pressurized alkali-vapor sorption test unit to determine its NaCl-vapor capture efficiency and the regenerability of the sorbent by water extraction. Results of this study are presented and discussed.

  3. Influence of Preoxidation on High-Temperature Corrosion of a FeCrAl Alloy Under Conditions Relevant to Biomass Firing

    DEFF Research Database (Denmark)

    Okoro, Sunday Chukwudi; Montgomery, Melanie; Jappe Frandsen, Flemming

    2018-01-01

    with KCl and exposed at 560 °C to a gas mixture comprising of 12 vol% CO2, 6 vol% O2, 3 vol% H2O, 400 ppmv HCl and 60 ppmv SO2. The oxide formed at 1100 °C showed no reactivity with the corrosive species. By contrast, all samples preoxidized at 900 °C suffered severe attack, resulting in formation of Fe...

  4. Corrosion inhibiting organic coatings

    Energy Technology Data Exchange (ETDEWEB)

    Sasson, E.

    1984-10-16

    A corrosion inhibiting coating comprises a mixture of waxes, petroleum jelly, a hardener and a solvent. In particular, a corrosion inhibiting coating comprises candelilla wax, carnauba wax, microcrystalline waxes, white petrolatum, an oleoresin, lanolin and a solvent.

  5. General Corrosion and Localized Corrosion of Waste Package Outer Barrier

    Energy Technology Data Exchange (ETDEWEB)

    Farmer, J.C.; McCright, R.D.

    2000-01-28

    Alloy 22 is an extremely Corrosion Resistant Material, with a very stable passive film. Based upon exposures in the LTCTF, the GC rates of Alloy 22 are typically below the level of detection, with four outliers having reported rates up to 0.75 #mu#m per year. In any event, over the 10,000 year life of the repository, GC of the Alloy 22 (assumed to be 2 cm thick) should not be life limiting. Because measured corrosion potentials are far below threshold potentials, localized breakdown of the passive film is unlikely under plausible conditions, even in SSW at 120 deg C. The pH in ambient-temperature crevices formed from Alloy 22 have been determined experimentally, with only modest lowering of the crevice pH observed under plausible conditions. Extreme lowering of the crevice pH was only observed under situations where the applied potential at the crevice mouth was sufficient to result in catastrophic breakdown of the passive film above the threshold potential in non-buffered conditions not characteristic of the Yucca Mountain environment. In cases where naturally ocurring buffers are present in the crevice solution, little or no lowering of the pH was observed, even with significant applied potential. With exposures of twelve months, no evidence of crevice corrosion has been observed in SDW, SCW and SAW at temperatures up to 90 deg C. An abstracted model has been presented, with parameters determined experimentally, that should enable performance assessment to account for the general and localized corrosion of this material. A feature of this model is the use of the materials specification to limit the range of corrosion and threshold potentials, thereby making sure that substandard materials prone to localized attack are avoided. Model validation will be covered in part by a companion SMR on abstraction of this model.

  6. Failure of a MEA reclaimer tube bundle due to corrosion

    Energy Technology Data Exchange (ETDEWEB)

    Shaban, H.; Abdo, M.S.E.; Lal, D.P.

    1988-08-01

    The removal of sulphur compounds from natural gas used in ammonia production is carried out by scrubbing with monoethanol amine (MEA). To avoid build up of corrosion and degradation products, a portion of the circulating MEA solution is passed through a reclaimer. This is essentially a kettle-type reboiler with a tube bundle made of 316L stainless steel. Occasional failures of the tube bundle due to pitting corrosion have been reported. It is suggested that the excessive pitting corrosion observed on the upper rows of the tube bundle could be partly due to high steam temperature but mainly due to the liquid level falling below the tubes leaving an accumulation of corrosive degradation products on the exposed surfaces, normally these corrosive products remain diluted in the MEA solution and cause little corrosion of the covered tubes. Their concentration on the dry upper layers of the hot metal tubes, however, leads to excessive corrosion. (U.K.).

  7. The effect of recasting on corrosion of DUCINOX prosthetic alloy

    Directory of Open Access Journals (Sweden)

    L. Klimek

    2009-07-01

    Full Text Available The effect of recasting, up to two times, Ni-Cr (DUCINOX prosthetic alloy on its corrosion properties was carried out. The corrosion measurements were done in deoxygenated Fusayama Meyer artificial saliva solution at temperature of 37°C. In the study following electrochemical methods were used: measurement of free corrosion potential Ecor in open circuit, measurement of polarization resistance according to Stern-Geary's method and measurement of potentiodynamic characteristic in wide range of anodic polarization. In general, it can be stated that casting number weakly influence on corrosion properties of investigated alloy. At free corrosion potential there is no monotonic dependence of corrosion parameters versus casting number. However, at extreme anodic potentials monotonic changes of corrosion parameters with increasing casting number is observed. Obtained results and drawn conclusions are partially compatible with literature data.

  8. Modelling of Corrosion Cracks

    DEFF Research Database (Denmark)

    Thoft-Christensen, Palle

    Modelling of corrosion cracking of reinforced concrete structures is complicated as a great number of uncertain factors are involved. To get a reliable modelling a physical and mechanical understanding of the process behind corrosion in needed.......Modelling of corrosion cracking of reinforced concrete structures is complicated as a great number of uncertain factors are involved. To get a reliable modelling a physical and mechanical understanding of the process behind corrosion in needed....

  9. Alkali aggregate reactions in concrete: a review of the Ethiopian ...

    African Journals Online (AJOL)

    The reaction of aggregates with alkalis in the cement to produce alkali silica reaction and alkali carbonate reaction is reviewed. The effects of the two reactions on the durability of concrete structures are highlighted. By taking samples of aggregates and cement test results, the potential of alkali silica reaction in Ethiopia is ...

  10. Modifier constraint in alkali borophosphate glasses using topological constraint theory

    Energy Technology Data Exchange (ETDEWEB)

    Li, Xiang [Key Laboratory for Ultrafine Materials of Ministry of Education, School of Materials Science and Engineering, East China University of Science and Technology, Shanghai 200237 (China); Zeng, Huidan, E-mail: hdzeng@ecust.edu.cn [Key Laboratory for Ultrafine Materials of Ministry of Education, School of Materials Science and Engineering, East China University of Science and Technology, Shanghai 200237 (China); Jiang, Qi [Key Laboratory for Ultrafine Materials of Ministry of Education, School of Materials Science and Engineering, East China University of Science and Technology, Shanghai 200237 (China); Zhao, Donghui [Unifrax Corporation, Niagara Falls, NY 14305 (United States); Chen, Guorong [Key Laboratory for Ultrafine Materials of Ministry of Education, School of Materials Science and Engineering, East China University of Science and Technology, Shanghai 200237 (China); Wang, Zhaofeng; Sun, Luyi [Department of Chemical & Biomolecular Engineering and Polymer Program, Institute of Materials Science, University of Connecticut, Storrs, CT 06269 (United States); Chen, Jianding [Key Laboratory for Ultrafine Materials of Ministry of Education, School of Materials Science and Engineering, East China University of Science and Technology, Shanghai 200237 (China)

    2016-12-01

    In recent years, composition-dependent properties of glasses have been successfully predicted using the topological constraint theory. The constraints of the glass network are derived from two main parts: network formers and network modifiers. The constraints of the network formers can be calculated on the basis of the topological structure of the glass. However, the latter cannot be accurately calculated in this way, because of the existing of ionic bonds. In this paper, the constraints of the modifier ions in phosphate glasses were thoroughly investigated using the topological constraint theory. The results show that the constraints of the modifier ions are gradually increased with the addition of alkali oxides. Furthermore, an improved topological constraint theory for borophosphate glasses is proposed by taking the composition-dependent constraints of the network modifiers into consideration. The proposed theory is subsequently evaluated by analyzing the composition dependence of the glass transition temperature in alkali borophosphate glasses. This method is supposed to be extended to other similar glass systems containing alkali ions.

  11. EMBEDDED CAPACITOR SENSOR FOR MONITORING CORROSION OF REINFORCEMENT IN CONCRETE

    Directory of Open Access Journals (Sweden)

    SITI FATIMAH ABDUL RAHMAN

    2012-04-01

    Full Text Available Corrosion of reinforcement can affect durability and integrity of reinforced concrete structures. Repair cost for a badly corroded structure can be very costly and time consuming. In this paper, several capacitor sensors were developed to monitor corrosion potential of reinforcement in concrete. The impedance capacitive of sensors was tested in various acid and alkali solutions using Agilent 4284A Precision LCR meter. The other sensors were tied to reinforcements and embedded in concrete specimen contaminated with 5% chloride to measure corrosion potential. The specimens were exposed to the corrosion chamber and indoor environments. From the research, it was found that the sensor can measure the impedance capacitive at different frequencies in the aggressive solutions. Besides, it was observed that the patterns of corrosion potential shown by the embedded sensors were similar to the SRI sensor. The output values from embedded sensor are in a range of recommendation by the ASTM-C876. Eventually, the bars were found corroded from the broken specimens that confirmed the detection of corrosion activities as recorded by the sensors.

  12. Solve waste-fuel boiler corrosion problems in procurement

    Energy Technology Data Exchange (ETDEWEB)

    Ganapathy, V. (ABCO Industries (US))

    1991-09-01

    Corrosion is a major problem in boiler plants, particularly in those burning or incinerating waste fuels. There are two basic types of corrosion problems: one due to high temperature--often called cold end corrosion. Components such as superheaters and economizers or air heaters are those which are particularly affected, since they operate in the high and low end of the gas temperature spectrum. In addition, the boiler casing, ductwork and stack are also affected, as they handle corrosive flue gases. This article highlights a few aspects of these problems and will suggest methods to minimize these concerns early in the design stages.

  13. Management of Reinforcement Corrosion

    DEFF Research Database (Denmark)

    Küter, André; Geiker, Mette Rica; Møller, Per

    Reinforcement corrosion is the most important cause for deterioration of reinforced concrete structures, both with regard to costs and consequences. Thermodynamically consistent descriptions of corrosion mechanisms are expected to allow the development of innovative concepts for the management...... of reinforcement corrosion....

  14. Impact of Soil Composition and Electrochemistry on Corrosion of Rock-cut Slope Nets along Railway Lines in China

    OpenAIRE

    Jiao Chen; Zhaoqiong Chen; Yingwei Ai; Jingyao Xiao; Dandan Pan; Wei Li; Zhiyu Huang; Yumei Wang

    2015-01-01

    Taking the slope of Suiyu Railway to study, the research separately studied soil resistivity, soil electrochemistry (corrosion potential, oxidization reduction potential, electric potential gradient and pH), soil anions (total soluble salt, Cl−, SO4 2− and ), and soil nutrition (moisture content, organic matter, total nitrogen, alkali-hydrolysable nitrogen, available phosphorus, and available potassium) at different slope levels, and conducted corrosion grade evaluation on artificial soil acc...

  15. PFB air gasification of biomass. Investigation of product formation and problematic issues related to ammonia, tar and alkali

    Energy Technology Data Exchange (ETDEWEB)

    Padban, Nader

    2000-09-01

    -aromatics in the product gas. There is an indication that the tars are the products of the stepwise destruction of the primary structure of the biomass. Increased temperature favours dissociation of the heavy tar compounds to lighter structures. During gasification a part of the fuel-bound nitrogen (fb-N) converts to ammonia which forms NO{sub x} in the following combustion steps of the product gas. The degree of conversion to ammonia is dependent on the process parameters and generally increases with increasing ER and temperature until a total carbon conversion is achieved. The mechanisms of the release of the fb-N and also the routes to minimise the ammonia in the product gas are discussed. In a gasification plant alkali metals can be the reason beyond problems such as agglomeration of the bed material, deposit formation on cold surfaces and erosion and corrosion of the ceramic and metallic parts. The experimental results show that the type of alkali from the fuel has a crucial importance in causing the alkali-related problems.

  16. Internal corrosion of carbon steel piping in hot aquifers service

    Directory of Open Access Journals (Sweden)

    Simičić Miloš V.

    2011-01-01

    Full Text Available Internal corrosion of carbon steel pipelines is a major problem encountered in water service. In terms of prediction of the remaining lifetime for water pipelines based on the corrosion allowance, the three main approaches are corrosion modelling, corrosion inhibitor availability, and corrosion monitoring. In this study we used two theoretical corrosion models, CASSANDRA and NORSOK M-506 of quite different origin in order to predict uniform corrosivity of hot aquifers in eight different pipelines. Because of the varying calculation criteria for the different models, these can give very different corrosion rate predictions for the same data input. This is especially true under conditions where the formation of protective films may occur, such as at elevated temperatures. The evaluation of models was conducted by comparison using weight-loss coupons and three corrosion inhibitors were obtained from commercial suppliers. The tests were performed during the 60-day period. Even though inhibitors’ efficiencies of 98% had been achieved in laboratory testing, inhibitors’ availabilities of 85% have been used due to logistics problems and other issues. The results, given in mmpy, i.e. millimeter per year, are very consistent with NORSOK M-506 prediction. This is presumably because the model considers the effect of the formation of a passive iron carbonate film at temperatures above 80 °C and significant reduction in corrosion rate. Corrosion inhibitor A showed a better performance than inhibitors B and C in all cases but the target corrosion rates of less than 0.1 mmpy were achieved for all inhibitors. The chemical type of corrosion inhibitor A is based on quaternary amines mixed with methanol, isopropyl alcohol, xylene and ethylbenzene. Based on the obtained results the carbon steel lifetime of 30 years, provided proper inhibitors are present and 3mm corrosion allowance, can be achieved for hot aquifers service with presented water compositions.

  17. Density of mixed alkali borate glasses: A structural analysis

    Energy Technology Data Exchange (ETDEWEB)

    Doweidar, H. [Glass Research Group, Physics Department, Faculty of Science, Mansoura University, P.O. Box 83, Mansoura 35516 (Egypt)]. E-mail: hdoweidar@mans.edu.eg; El-Damrawi, G.M. [Glass Research Group, Physics Department, Faculty of Science, Mansoura University, P.O. Box 83, Mansoura 35516 (Egypt); Moustafa, Y.M. [Glass Research Group, Physics Department, Faculty of Science, Mansoura University, P.O. Box 83, Mansoura 35516 (Egypt); Ramadan, R.M. [Glass Research Group, Physics Department, Faculty of Science, Mansoura University, P.O. Box 83, Mansoura 35516 (Egypt)

    2005-05-15

    Density of mixed alkali borate glasses has been correlated with the glass structure. It is assumed that in such glasses each alkali oxide associates with a proportional quantity of B{sub 2}O{sub 3}. The number of BO{sub 3} and BO{sub 4} units related to each type of alkali oxide depends on the total concentration of alkali oxide. It is concluded that in mixed alkali borate glasses the volumes of structural units related to an alkali ion are the same as in the corresponding binary alkali borate glass. This reveals that each type of alkali oxide forms its own borate matrix and behaves as if not affected with the presence of the other alkali oxide. Similar conclusions are valid for borate glasses with three types of alkali oxide.

  18. Mathematical model for galvanic corrosion of steel–copper couple in petroleum waste water in presence of friendly corrosion inhibitor

    Directory of Open Access Journals (Sweden)

    Anees A. Khadom

    2017-02-01

    Full Text Available Galvanic corrosion of steel–copper couple in saline petroleum wastewater in the absence and presence of curcuma extract as corrosion inhibitor was studied as a function of temperature, velocity, and inhibitor concentration. The electrochemical polarization technique was used to evaluate the corrosion parameters. Corrosion currents densities increase with temperature and velocity, while it decreases with inhibitor concentrations. In this investigation, a theoretical model equation was used to analyze the shape of polarization curves. Microsoft Excel program was used to find the galvanic current and galvanic potential. Theoretical results agreed with experimental one.

  19. Test cells for the development of the Alkali Metal Thermoelectric Converter

    Science.gov (United States)

    Bossmann, H.-P.; Fang, Q.; Knoedler, R.; Harbach, F.

    The Alkali Metal Thermoelectric Converter (AMTEC) is an electrochemical generator, which converts each kind of high temperature heat into electricity. The effects on the AMTEC performance of varying temperature, electrode thickness and size, and cell design are reported. For this purpose, two different designs for test cells were used. For characterizing the AMTEC, the fictitious temperature TNernst was introduced. TNernst can be used as a collective number for losses instead of the condenser temperature.

  20. Alkali Metal Handling Practices at NASA MSFC

    Science.gov (United States)

    Salvail, Patrick G.; Carter, Robert R.

    2002-01-01

    NASA Marshall Space Flight Center (MSFC) is NASA s principle propulsion development center. Research and development is coordinated and carried out on not only the existing transportation systems, but also those that may be flown in the near future. Heat pipe cooled fast fission cores are among several concepts being considered for the Nuclear Systems Initiative. Marshall Space Flight Center has developed a capability to handle high-purity alkali metals for use in heat pipes or liquid metal heat transfer loops. This capability is a low budget prototype of an alkali metal handling system that would allow the production of flight qualified heat pipe modules or alkali metal loops. The processing approach used to introduce pure alkali metal into heat pipe modules and other test articles are described in this paper.

  1. Milk Alkali and Hydrochlorothiazide: A Case Report

    Directory of Open Access Journals (Sweden)

    Babar Parvez

    2011-01-01

    Full Text Available Hypercalcemia is a relatively common clinical problem in both outpatient and inpatient settings. Primary pathophysiology is the entry of calcium that exceeds its excretion into urine or deposition in bone into circulation. Among a wide array of causes of hypercalcemia, hyperparathyroidism and malignancy are the most common, accounting for greater than 90 percent of cases. Concordantly, there has been a resurgence of milk-alkali syndrome associated with the ingestion of large amounts of calcium and absorbable alkali, making it the third leading cause of hypercalcemia (Beall and Scofield, 1995 and Picolos et al., 2005. This paper centers on a case of over-the-counter calcium and alkali ingestion for acid reflux leading to milk alkali with concordant use of thiazide diuretic for hypertension.

  2. Synergistic capture mechanisms for alkali and sulfur species from combustion. Final report

    Energy Technology Data Exchange (ETDEWEB)

    Peterson, T.W.; Shadman, F.; Wendt, J.O.L.; Mwabe, P.O.

    1994-02-01

    Experimental work was carried out on a 17 kW, 600 cm long, gas laboratory combustor, to investigate the post flame reactive capture of alkali species by kaolinite. Emphasis was on alkali/sorbent interactions occurring in flue gas at temperatures above the alkali dewpoint and on the formation of water insoluble reaction products. Time-temperature studies were carried out by injecting kaolinite at different axial points along the combustor. The effect of chlorine and sulfur on alkali capture was investigated by doping the flame with SO{sub 2} and Cl{sub 2} gases to simulate coal flame environments. Particle time and temperature history was kept as close as possible to that which would ordinarily be found in a practical boiler. Experiments designed to extract apparent initial reaction rates were carried using a narrow range, 1-2 {mu}m modal size sorbent, while, a coarse, multi size sorbent was used to investigate the governing transport mechanisms. The capture reaction has been proposed to be between alkali hydroxide and activated kaolinite, and remains so in the presence of sulfur and chlorine. The presence of sulfur reduces sodium capture by under 10% at 1300{degree}C. Larger reductions at lower temperatures are attributed to the elevated dewpoint of sodium ({approximately}850{degree}C) with subsequent reduction in sorbent residence time in the alkali gas phase domain. Chlorine reduces sodium capture by 30% across the temperature range covered by the present experiments. This result has been linked to thermodynamic equilibria between sodium hydroxide, sodium chloride and water.

  3. Corrosion: how to control it?

    OpenAIRE

    Hidalgo Serra, Ernest; Legrand, Erika; Toenders, Frank

    2009-01-01

    PFC presentat a Oslo University College and Oslo Heart Center Established in 1989, Oslo Heart Centre (OHC) is located in downtown Oslo, Norway. The hospital is a non-profit cardiac surgical clinic. To control the temperature in the hospital during the summer months, an air-conditioning system is installed. The ten years old air-conditioning system suffers from corrosion problems, inside and outside stainless steel pipes. The aim of this project is to find solutions in order to ...

  4. Alkali Activated Binders Based on Metakaolin

    OpenAIRE

    Sele, Laura; Bajare, Diana; Girts BUMANIS; Dembovska, Laura

    2015-01-01

    According to research conducted in last 25 years, alkali activated binders have been considered as one of the most progressive alternative binders, which can effectively replace Portland cement. Production of alkali activated binders differs from the Portland cement production and is associated with lower CO2 emissions. The use of recycled industrial by-products and wastes is also possible, what corresponds to the future guidelines and principles of sustainable binder production in the world....

  5. Alkali-Activated Geopolymers: A Literature Review

    Science.gov (United States)

    2010-07-01

    aluminosilicate glass , alkali- activated cement, geocement, alkali-bonded ceramic, inorganic polymer concrete, and hydroceramic [5]. A geopolymer paste as...fly ashes from the combustion of coal are made up of an inhomogeneous mix of aluminosilicate and silica glasses plus small amounts of crystalline...materials including mullite, quartz, hematite and magnetite [14]. This degree of inhomogeneity means that additional care is required to ensure an

  6. Corrosion in Electronics

    DEFF Research Database (Denmark)

    Ambat, Rajan; Gudla, Helene Virginie Conseil; Verdingovas, Vadimas

    2017-01-01

    and high density packing combined with the use of several materials, which can undergo electrochemical corrosion in the presence of water film formed due to humidity exposure and bias conditions on the PCBA surface. This article provides a short review of the corrosion reliability issues of electronics due...... to the use of electronics under varying humidity conditions. Important PCBA aspects, which are fundamental to the corrosion cell formation under humid conditions, are discussed. Effect of hygroscopic residues from the process and service and their role in assisting water film build up and corrosion...... is presented. Various failure modes resulting from the corrosion and influence factors are discussed including humid and gaseous conditions....

  7. Influence of fillers on the alkali activated chamotte

    Science.gov (United States)

    Dembovska, L.; Bumanis, G.; Vitola, L.; Bajare, D.

    2017-10-01

    Alkali-activated materials (AAM) exhibit remarkable high-temperature resistance which makes them perspective materials for high-temperature applications, for instance as fire protecting and insulating materials in industrial furnaces. Series of experiments were carried out to develop optimum mix proportions of AAM based on chamotte with quartz sand (Q), olivine sand (OL) and firebrick sawing residues (K26) as fillers. Aluminium scrap recycling waste was considered as a pore forming agent and 6M NaOH alkali activation solution has been used. Lightweight porous AAM have been obtained with density in range from 600 to 880 kg/m3 and compressive strength from 0.8 to 2.7 MPa. The XRD and high temperature optical microscopy was used to characterize the performance of AAM. The mechanical, physical and structural properties of the AAM were determined after the exposure to elevated temperatures at 800 and 1000°C. The results indicate that most promising results for AAM were with K26 filler where strength increase was observed while Q and OL filler reduced mechanical properties due to structure deterioration caused by expansive nature of selected filler.

  8. Corrosion penetration monitoring of advanced ceramics in hot aqueous fluids

    Directory of Open Access Journals (Sweden)

    Klaus G. Nickel

    2004-03-01

    Full Text Available Advanced ceramics are considered as components in energy related systems, because they are known to be strong, wear and corrosion resistant in many environments, even at temperatures well exceeding 1000 °C. However, the presence of additives or impurities in important ceramics, for example those based on Silicon Nitride (Si3N4 or Al2O3 makes them vulnerable to the corrosion by hot aqueous fluids. The temperatures in this type of corrosion range from several tens of centigrade to hydrothermal conditions above 100 °C. The corrosion processes in such media depend on both pH and temperature and include often partial leaching of the ceramics, which cannot be monitored easily by classical gravimetric or electrochemical methods. Successful corrosion penetration depth monitoring by polarized reflected light optical microscopy (color changes, Micro Raman Spectroscopy (luminescence changes and SEM (porosity changes will be outlined. The corrosion process and its kinetics are monitored best by microanalysis of cross sections, Raman spectroscopy and eluate chemistry changes in addition to mass changes. Direct cross-calibrations between corrosion penetration and mechanical strength is only possible for severe corrosion. The methods outlined should be applicable to any ceramics corrosion process with partial leaching by fluids, melts or slags.

  9. Stress-corrosion cracking in metals

    Science.gov (United States)

    1971-01-01

    Criteria and recommended practices for preventing stress-corrosion cracking from impairing the structural integrity and flightworthiness of space vehicles are presented. The important variables affecting stress-corrosion cracking are considered to be the environment, including time and temperature; metal composition, and structure; and sustained tensile stress. For designing spacecraft structures that are free of stress-corrosion cracking for the service life of the vehicle the following rules apply: (1) identification and control of the environments to which the structure will be exposed during construction, storage, transportation, and use; (2) selection of alloy compositions and tempers which are resistant to stress-corrosion cracking in the identified environment; (3) control of fabrication and other processes which may introduce residual tensile stresses or damage the material; (4) limitation of the combined residual and applied tensile stresses to below the threshold stress level for the onset of cracking throughout the service life of the vehicle; and (5) establishment of a thorough inspection program.

  10. Corrosion behavior of sensitized duplex stainless steel.

    Science.gov (United States)

    Torres, F J; Panyayong, W; Rogers, W; Velasquez-Plata, D; Oshida, Y; Moore, B K

    1998-01-01

    The present work investigates the corrosion behavior of 2205 duplex stainless steel in 0.9% NaCl solution after various heat-treatments, and compares it to that of 316L austenitic stainless steel. Both stainless steels were heat-treated at 500, 650, and 800 degrees C in air for 1 h, followed by furnace cooling. Each heat-treated sample was examined for their microstructures and Vickers micro-hardness, and subjected to the X-ray diffraction for the phase identification. Using potentiostatic polarization method, each heat-treated sample was corrosion-tested in 37 degrees C 0.9% NaCl solution to estimate its corrosion rate. It was found that simulated sensitization showed an adverse influence on both steels, indicating that corrosion rates increased by increasing the sensitization temperatures.

  11. Synthesis and Characterization of 5- and 6- Coordinated Alkali Pertechnetates

    Energy Technology Data Exchange (ETDEWEB)

    Weaver, Jamie; Soderquist, Chuck; Gassman, Paul; Walter, Eric; Lukens, Wayne; McCloy, John S.

    2017-01-01

    The local chemistry of technetium-99 (99Tc) in oxide glasses is important for understanding the incorporation and long-term release of Tc from nuclear waste glasses, both those for legacy defense wastes and fuel reprocessing wastes. Tc preferably forms Tc(VII), Tc(IV), or Tc(0) in glass, depending on the level of reduction of the melt. Tc(VII) in oxide glasses is normally assumed to be isolated pertechnetate TcO4-anions surrounded by alkali, but can occasionally precipitate as alkali pertechnetate salts such as KTcO4and NaTcO4when Tc concentration is high. In these cases, Tc(VII) is 4-coordinated by oxygen. A reinvestigation of the chemistry of alkali-technetium-oxides formed under oxidizing conditions and at temperatures used to prepare nuclear waste glasses showed that higher coordinated alkali Tc(VII) oxide species had been reported, including those with the TcO5-and TcO6-anions. The chemistry of alkali Tc(VII) and other alkali-Tc-oxides is reviewed, along with relevant synthesis conditions.

    Additionally, we report attempts to make 5- and 6-coordinate pertechnetate compounds of K, Na, and Li, i.e. TcO5-and TcO6-. It was found that higher coordinated species are very sensitive to water, and easily decompose into their respective pertechnetates. It was difficult to obtain pure compounds, but mixtures of the pertechnetate and other phase(s) were frequently found, as evidenced by x-ray absorption spectroscopy (XAS), neutron diffraction (ND), and Raman spectroscopy. Low temperature electron paramagnetic resonance (EPR) measurements showed the possibility of Tc(IV) and Tc(VI) in Na3TcO5and Na5TcO6compounds.

    It was hypothesized that the smaller counter cation would result in more stable pertechnetates. To confirm the synthesis method, LiReO4and Li5

  12. DC conductivity of new single and mixed alkali oxyfluorovanadate glasses

    Energy Technology Data Exchange (ETDEWEB)

    Hager, I.Z., E-mail: izhager@yahoo.co [Physics Department, Faculty of Science, Menoufia University, Shebin El-Koom (Egypt)

    2011-05-01

    New glasses have been prepared according to these formulas (70-x)V{sub 2}O{sub 5}-30BaF{sub 2}-xAF, where AF=LiF or NaF and (60-x)V{sub 2}O{sub 5}-30BaF{sub 2}-10LiF-xAF, where AF=NaF and x=10, 15, 20, 25 and 30 mol%. Density of the glasses was measured and molar volume calculated and they correlated with the AF content. The dc conductivity has been measured in the temperature range from 302 to 453 K. The dc conductivity increases with temperature and V{sub 2}O{sub 5} content, while it decreases with the alkali fluoride content. Conductivity has been correlated with the calculated polaron distance, R, and glass transition temperature, T{sub g}. The activation energy, W, increases with the increase in the alkali fluoride, while it decreases with the V{sub 2}O{sub 5} content. Some parameters like polaron distance, R, polaron radius, r{sub p}, ion concentrations, n(V), n(Li) or n(Na), hopping energy, W{sub H}, density of localized states at Fermi level, N(E{sub F}), polaron coupling constant, {gamma}{sub p}, polaron band width, J, hopping mobility, {mu}, and carrier density for electronic conduction, N{sub c}, were calculated to explain the conduction mechanism and behavior of the present glasses.

  13. Modeling the Time-to Corrosion Cracking of the Cover Concrete in Chloride Contaminated Reinforced Concrete Structures

    OpenAIRE

    Liu, Youping

    1996-01-01

    Significant factors on steel corrosion in chloride contaminated reinforced concrete and time-to-corrosion cracking were investigated in this study. Sixty specimens were designed with seven admixed chloride contents, three concrete cover depths, two reinforcing steel bar diameters, two exposure conditions, and a typical concrete with water to cement ratio of 0.45. Corrosion current density (corrosion rate), corrosion potential, ohmic resistance of concrete and temperature were measured monthly...

  14. In Situ Measurement of Alkali Metals in an MSW Incinerator Using a Spontaneous Emission Spectrum

    Directory of Open Access Journals (Sweden)

    Weijie Yan

    2017-03-01

    Full Text Available This paper presents experimental investigations of the in situ diagnosis of the alkali metals in the municipal solid waste (MSW flame of an industrial grade incinerator using flame emission spectroscopy. The spectral radiation intensities of the MSW flame were obtained using a spectrometer. A linear polynomial fitting method is proposed to uncouple the continuous spectrum and the characteristic line. Based on spectra processing and a non-gray emissivity model, the flame temperature, emissivity, and intensities of the emission of alkali metals were calculated by means of measuring the spectral radiation intensities of the MSW flame. Experimental results indicate that the MSW flame contains alkali metals, including Na, K, and even Rb, and it demonstrates non-gray characteristics in a wavelength range from 500 nm to 900 nm. Peak intensities of the emission of the alkali metals were found to increase when the primary air was high, and the measured temperature varied in the same way as the primary air. The temperature and peak intensities of the lines of emission of the alkali metals may be used to adjust the primary airflow and to manage the feeding of the MSW to control the alkali metals in the MSW flame. It was found that the peak intensity of the K emission line had a linear relationship with the peak intensity of the Na emission line; this correlation may be attributed to their similar physicochemical characteristics in the MSW. The variation trend of the emissivity of the MSW flame and the oxygen content in the flue gas were almost opposite because the increased oxygen content suppressed soot formation and decreased soot emissivity. These results prove that the flame emission spectroscopy technique is feasible for monitoring combustion in the MSW incinerator in situ.

  15. Hydrothermal calcification of alkali treated titanium in CaHPO{sub 4} solution

    Energy Technology Data Exchange (ETDEWEB)

    Fu, T., E-mail: taofu@xjtu.edu.cn [Key Laboratory of Biomedical Information Engineering of Ministry of Education, School of Life Science and Technology, Xi’an Jiaotong University, Shaanxi, 710049 (China); Fan, J.T., E-mail: jitang_fan@hotmail.com [State Key Laboratory of Explosion Science and Technology, Beijing Institute of Technology, Beijing, 100081 (China); Shen, Y.G. [Department of Mechanical and Biomedical Engineering, City University of Hong Kong, Kowloon, Hong Kong (China); Sun, J.M. [Key Laboratory of Biomedical Information Engineering of Ministry of Education, School of Life Science and Technology, Xi’an Jiaotong University, Shaanxi, 710049 (China)

    2017-03-01

    The alkali treated titanium was hydrothermally treated in water and 10 mM CaHPO{sub 4} solution (nominal concentration) at 80–180 °C to crystallize the titanate hydrogel layer and calcify the alkali treated titanium. Surface structure and elemental composition of the samples were analyzed by scanning electron microscopy, energy dispersive x-ray analysis, x-ray photoelectron spectroscopy, x-ray diffraction and Raman spectroscopy. Porous titanate hydrogel layer is formed on titanium after the alkali treatment. For the hydrothermal treatment in water, the hydrogel layer is crystallized as anatase TiO{sub 2} with nanoporous or nanofibrous structure at 100 and 120 °C, and the layer is converted to anatase nanoparticles at 150 and 180 °C. For the hydrothermal treatment in the CaHPO{sub 4} solution, hydroxyapatite nanocrystallites are deposited at the samples surface at 80–120 °C, but only anatase nanoparticles are formed at 150 and 180 °C. The growth of hydroxyapatite nanocrystallites is influenced by pH and temperature variations of the solution. The present alkali-hydrothermal treatment can avoid higher temperatures involved in the traditional alkali-heat treatments, which is applicable for bioactive surface modification of the thermally sensitive titanium alloys. The results also show that Raman spectroscopy is a useful technique to analyze the microstructure of TiO{sub 2} and apatite films. - Highlights: • The alkali treated titanium is hydrothermally calcified in a CaHPO{sub 4} solution. • HA nanocrystallites are formed at 80–120 °C, but TiO{sub 2} nanoparticles at 150–180 °C. • The growth mechanism of HA nanocrystallites is discussed. • This low-temperature method is fit for some special titanium alloys.

  16. Formation of Surface Corrosion-Resistant Nanocrystalline Structures on Steel

    Science.gov (United States)

    Nykyforchyn, Hryhoriy; Kyryliv, Volodymyr; Maksymiv, Olha; Slobodyan, Zvenomyra; Tsyrulnyk, Oleksandr

    2016-02-01

    Engineering materials with nanocrystalline structure could be exploited under simultaneous action of mechanical loading and corrosion environments; therefore, their corrosion resistance is important. Surface nanocrystalline structure was generated on middle carbon steels by severe plastic deformation using the method of mechanical pulse friction treatment. This treatment additionally includes high temperature phase transformation and alloying. Using a complex of the corrosive, electrochemical and physical investigations, it was established that nanocrystalline structures can be characterized by lower or increased corrosion resistance in comparison with the reference material. It is caused by the action of two confronting factors: arising energy level and anticorrosive alloying of the surface layer.

  17. Hot corrosion resistance of nickel-chromium-aluminum alloys

    Science.gov (United States)

    Santoro, G. J.; Barret, C. A.

    1977-01-01

    The hot corrosion resistance of nickel-chromium-aluminum alloys was examined by cyclically oxidizing sodium sulfate-coated specimens in still air at 900, 1000, and 1100 C. The compositions tested were within the ternary region: Ni, Ni-50 at.% Cr, and Ni-50 at.% Al. At each temperature the corrosion data were statistically fitted to a third order regression equation as a function of chromium and aluminum contents. From these equations corrosion isopleths were prepared. Compositional regions with the best hot corrosion resistance were identified.

  18. Corrosion Resistance of Some Stainless Steels in Chloride Solutions

    Directory of Open Access Journals (Sweden)

    Kasprzyk D.

    2017-06-01

    Full Text Available The present work compares corrosion behaviour of four types of S30403, S31603, S32615 austenitic and S32404 austenitic-ferritic stainless steels in chloride solutions (1%, 3% NaCl and in Ringer solution, at 37°C temperature. Corrosion resistance was determined by potentiodynamic polarization measurements and a thirty day immersion test conducted in Ringer solution. The immersion test was performed in term of biomedical application. These alloy were spontaneously passivated in all electrolytes, wherein S30403, S31603 and S32404 undergo pitting corrosion. Only S32615 containing 5.5% Si shows resistance to pitting corrosion.

  19. Monitoring Microbially Influenced Corrosion

    DEFF Research Database (Denmark)

    Hilbert, Lisbeth Rischel

    Abstract Microbially influenced corrosion (MIC) of carbon steel may occur in media with microbiological activity of especially sulphate-reducing bacteria (SRB). The applicability and reliability of a number of corrosion monitoring techniques for monitoring MIC has been evaluated in experiments...... and diffusional effects and unreliable corrosion rates, when biofilm and ferrous sulphide corrosion products cover the steel surface. Corrosion rates can be overestimated by a factor of 10 to 100 by electrochemical techniques. Weight loss coupons and ER are recommended as necessary basic monitoring techniques....... EIS might be used for detection of MIC as the appearance of very large capacitances can be attributed to the combined ferrous sulphide and biofilm formation. Capacitance correlates directly with sulphide concentration in sterile sulphide media. Keywords: Corrosion monitoring, carbon steel, MIC, SRB...

  20. The study of epoxy polyamide and polyvinyl resins as corrosion ...

    African Journals Online (AJOL)

    The corrosion resistance of two commonly used protective coatings (epoxy polyamide and polyvinyl resins) in the Niger Delta area of Nigeria has been assessed. The coatings on low carbon steel were subjected to varying conditions of pH, temperature and exposure time and the corrosion rates calculated. At a pH of 2, 3, 4, ...

  1. INHIBITION OF CORROSION OF ZINC IN (HNO3 + HCl) ACID ...

    African Journals Online (AJOL)

    2015-05-01

    May 1, 2015 ... ABSTRACT. Corrosion of Zinc metal in (HNO3 + HCl) binary acid mixture and inhibition efficiency of aniline has been studied by weight loss method and polarization technique. Corrosion rate increases with the concentration of acid mixture and the temperature. Inhibition efficiency. (I.E.) of aniline increases ...

  2. Costus afer leave extract as nontoxic corrosion inhibitor for mild ...

    African Journals Online (AJOL)

    The corrosion inhibition performance of the ethanol extracts of Costus afer leaves (EECAL) on the corrosion of mild steel in 5 M H2SO4 solutions at 303K and elevated temperatures of 313, 323 and 333 K was investigated using weight loss method (gravimetric) and hydrogen evolution (gasometric) techniques respectively.

  3. Corrosion behaviour, microstructure and phase transitions of Zn ...

    Indian Academy of Sciences (India)

    This paper is aimed at investigating the corrosion behaviour, microstructure and phase transitions of Zn-based alloys with different compositions. The corrosion tests are carried out both in acidic medium using 1 N HCl solution and in temperature dependence of thermogravimetric analysis (TGA). In the two different media, ...

  4. Irradiation-Accelerated Corrosion of Reactor Core Materials. Final Report

    Energy Technology Data Exchange (ETDEWEB)

    Jiao, Zhujie [Univ. of Michigan, Ann Arbor, MI (United States); Was, Gary [Univ. of Michigan, Ann Arbor, MI (United States); Bartels, David [Univ. of Notre Dame, IN (United States)

    2015-04-02

    This project aims to understand how radiation accelerates corrosion of reactor core materials. The combination of high temperature, chemically aggressive coolants, a high radiation flux and mechanical stress poses a major challenge for the life extension of current light water reactors, as well as the success of most all GenIV concepts. Of these four drivers, the combination of radiation and corrosion places the most severe demands on materials, for which an understanding of the fundamental science is simply absent. Only a few experiments have been conducted to understand how corrosion occurs under irradiation, yet the limited data indicates that the effect is large; irradiation causes order of magnitude increases in corrosion rates. Without a firm understanding of the mechanisms by which radiation and corrosion interact in film formation, growth, breakdown and repair, the extension of the current LWR fleet beyond 60 years and the success of advanced nuclear energy systems are questionable. The proposed work will address the process of irradiation-accelerated corrosion that is important to all current and advanced reactor designs, but remains very poorly understood. An improved understanding of the role of irradiation in the corrosion process will provide the community with the tools to develop predictive models for in-reactor corrosion, and to address specific, important forms of corrosion such as irradiation assisted stress corrosion cracking.

  5. Long Term Corrosion Potential and Corrosion Rate of Creviced Alloy 22 in Chloride Plus Nitrate Brines

    Energy Technology Data Exchange (ETDEWEB)

    Evans, K J; Stuart, M L; Etien, R A; Hust, G A; Estill, J C; Rebak, R B

    2005-11-05

    Alloy 22 is a nickel base alloy highly resistant to all forms of corrosion. In conditions where tight crevices exist in hot chloride containing solutions and at anodic potentials, Alloy 22 may suffer crevice corrosion, a form of localized attack. The occurrence (or not) of crevice corrosion in a given environment (e.g. salt concentration and temperature), is governed by the values of the critical potential (E{sub crit}) for crevice corrosion and the corrosion potential (E{sub corr}) that the alloy may establish in the studied environment. If E{sub corr} is equal or higher than E{sub crit}, crevice corrosion may be expected. In addition, it is generally accepted that as Alloy 22 becomes passive in a certain environment, its E{sub corr} increases and its corrosion rate (CR) decreases. This paper discusses the evolution of E{sub corr} and corrosion rate (CR) of creviced Alloy 22 specimens in six different mixtures of sodium chloride (NaCl) and potassium nitrate (KNO{sub 3}) at 100 C. The effect of immersion time on the value of E{sub crit} was also determined. Two types of specimens were used, polished as-welded (ASW) and as-welded plus solution heat-treated (ASW+SHT). The latter contained the black annealing oxide film on the surface. Results show that, as the immersion time increases, E{sub corr} increased and the CR decreased. Even for highly concentrated brine solutions at 100 C the CR was < 30 nm/year after more than 250 days immersion. Some of the exposed specimens (mainly the SHT specimens) suffered crevice corrosion at the open circuit potential in the naturally aerated brines. Immersion times of over 250 days did not reduce the resistance of Alloy 22 to localized corrosion.

  6. Investigation of Anti-Relaxation Coatings for Alkali-Metal Vapor Cells using Surface Science Techniques

    Science.gov (United States)

    2011-02-01

    selected paraffin waxes that have been suc- cessfully implemented as anti-relaxation coatings in alkali vapor cells, including the n-alkanes eicosane ...temperatures below 60◦C. Pure linear-chain alka- nes (including eicosane , dotriacontane, and tetracontane) all display relatively sharp peaks indicative

  7. Combined strategies for improving production of a thermo-alkali stable laccase in Pichia pastoris

    Directory of Open Access Journals (Sweden)

    Jiayi Wang

    2017-07-01

    Conclusions: The productivity of the thermo-alkali stable laccase from B. licheniformis expressed in P. pastoris was significantly improved through the combination of site-directed mutagenesis and optimization of the cultivation process. The mutant enzyme retains good stability under high temperature and alkaline conditions, and is a good candidate for industrial application in dye decolorization.

  8. Microbiologically Influenced Corrosion

    Science.gov (United States)

    2015-11-05

    inCluding oil and gas, from to 2011 [2]. Over that period of time approximately of all releases were attributed to corrosion . National ;sociati<Jn...c>fComJsicmEngineers (NACE) International [3] the cost of corrosion for onshore gas and liquid nsn1ission pipelines was $7 billion. However, there...are no statistics related to microbiologically influenced (MIC) of low alloy steel pipelines. Russian inves- [4] estimated that 30% of the corrosion

  9. Corrosion of galvanized pipes in the hot water supply system

    Directory of Open Access Journals (Sweden)

    Andrianov Alexey

    2017-01-01

    Full Text Available The paper describes the problem of steel pipes corrosion in domestic hot water supply systems. A case study of abnormally high rate of corrosion of galvanized steel pipes in a hot water supply system, installed in a complex of residential and public buildings, was considered. The rapid corrosion led to premature failure of these pipelines. Onsite visual inspection, chemical analysis of the tap water with LSI/RSI calculation and scanning electron microscopy and energy-dispersive X-ray spectroscopy analysis were used during this study. The basic factors that lead to pitting corrosion were established: quality of source water (its high corrosion activity, high temperature and local increase in oxygen content near the pipe surface. A possibility of microbial corrosion was also assumed.

  10. Corrosion resistance of high-performance materials titanium, tantalum, zirconium

    CERN Document Server

    2012-01-01

    Corrosion resistance is the property of a material to resist corrosion attack in a particular aggressive environment. Although titanium, tantalum and zirconium are not noble metals, they are the best choice whenever high corrosion resistance is required. The exceptionally good corrosion resistance of these high–performance metals and their alloys results from the formation of a very stable, dense, highly adherent, and self–healing protective oxide film on the metal surface. This naturally occurring oxide layer prevents chemical attack of the underlying metal surface. This behavior also means, however, that high corrosion resistance can be expected only under neutral or oxidizing conditions. Under reducing conditions, a lower resistance must be reckoned with. Only very few inorganic and organic substances are able to attack titanium, tantalum or zirconium at ambient temperature. As the extraordinary corrosion resistance is coupled with an excellent formability and weldability these materials are very valua...

  11. Evaluation of the corrosion inhibition potentials of green-tip forest lily ...

    African Journals Online (AJOL)

    Plant extracts are excellent alternatives as corrosion inhibitors because of availability, low toxicity, biodegradability and low cost. In this study, corrosion tests were performed on mild steel to evaluate the effect of concentration of inhibitor, varying immersion period and temperature on the corrosion inhibition properties of ...

  12. Corrosion inhibition of carbon steel by an amine- fatty acid in acidic ...

    African Journals Online (AJOL)

    The corrosion inhibition of carbon steel in 3% de-aerated NaCl acidic solution with amine–fatty acid corrosion inhibitor, KI384, was investigated at different temperatures using potentiodynamic polarization technique. The Corrosion rate was calculated in the presence and absence of inhibitor. The inhibition increased with ...

  13. Corrosion Inhibition of Titanium in Acidic Media Containing Fluoride with Bixin

    OpenAIRE

    Jinendra Singh Chauhan; D. K. Gupta

    2009-01-01

    The bixin in acidic media were tested for corrosion inhibition of Ti in 0.5 N sulphuric acid and 0.1 N HCl solution at 30 to 40 °C temperature range by electrochemical methods. It reveals that bixin works as a corrosion inhibitor in halide media and protect the metals from the corrosion with great efficiency

  14. Corrosion Inhibition of Titanium in Acidic Media Containing Fluoride with Bixin

    Directory of Open Access Journals (Sweden)

    Jinendra Singh Chauhan

    2009-01-01

    Full Text Available The bixin in acidic media were tested for corrosion inhibition of Ti in 0.5 N sulphuric acid and 0.1 N HCl solution at 30 to 40 °C temperature range by electrochemical methods. It reveals that bixin works as a corrosion inhibitor in halide media and protect the metals from the corrosion with great efficiency

  15. Coatings and Corrosion Laboratory

    Data.gov (United States)

    Federal Laboratory Consortium — Purpose: The mission of the Coatings and Corrosion Laboratory is to develop and analyze the effectiveness of innovative coatings test procedures while evaluating the...

  16. Corrosion detection and monitoring in steam generators by means of ultrasound; Deteccion y monitoreo de corrosion por medio de ultrasonido en generadores de vapor

    Energy Technology Data Exchange (ETDEWEB)

    Chacon Nava, Jose G.; Calva, Mauricio [Instituto de Investigaciones Electricas, Cuernavaca (Mexico); Fuentes Samaniego, Raul [Universidad Autonoma de Nuevo Leon (Mexico); Peraza Garcia, Alejandro [Instituto de Investigaciones Electricas, Cuernavaca (Mexico)

    1987-12-31

    The tube and component failures in steam generators due to corrosion cause huge economical losses. In this article the internal corrosion processes (hydrogen attack) and high temperature corrosion are described, as well as the ultrasound techniques used for its detection. The importance of obtaining corrosion rates, which are fundamental parameters for the detection of the tube`s residual life. The purpose is to prevent possible failures that would diminish the power plant availability. [Espanol] Las fallas de tuberia en componentes de generadores de vapor debidas a corrosion ocasionan considerables perdidas economicas. En este articulo se describen los procesos de corrosion interna (ataque por hidrogeno) y corrosion en alta temperatura, asi como tecnicas de ultrasonido empleadas para su deteccion. Se destaca la importancia de obtener valores de velocidad de corrosion, que es un parametro fundamental para la determinacion de la vida residual de tuberias. El proposito es poder prevenir posibles fallas que disminuyan la disponibilidad de centrales termoelectricas.

  17. Corrosion in the oil industry

    Energy Technology Data Exchange (ETDEWEB)

    Brondel, D. (Sedco Forex, Montrouge (France)); Edwards, R. (Schlumberger Well Services, Columbus, OH (United States)); Hayman, A. (Etudes et Productions Schlumberger, Clamart (France)); Hill, D. (Schlumberger Dowell, Tulsa, OK (United States)); Mehta, S. (Schlumberger Dowell, St. Austell (United Kingdom)); Semerad, T. (Mobil Oil Indonesia, Inc., Sumatra (Indonesia))

    1994-04-01

    Corrosion costs the oil industry billions of dollars a year, a fact that makes the role of the corrosion engineer an increasingly important one. Attention is paid to how corrosion affects every aspect of exploration and production, from offshore rigs to casing. Also the role of corrosion agents such as drilling and production fluids is reviewed. Methods of control and techniques to monitor corrosion are discussed, along with an explanation of the chemical causes of corrosion. 21 figs., 32 refs.

  18. The Durability and Performance of Short Fibers for a Newly Developed Alkali-Activated Binder

    Directory of Open Access Journals (Sweden)

    Henrik Funke

    2016-03-01

    Full Text Available This study reports the development of a fiber-reinforced alkali-activated binder (FRAAB with an emphasis on the performance and the durability of the fibers in the alkaline alkali-activated binder (AAB-matrix. For the development of the matrix, the reactive components granulated slag and coal fly ash were used, which were alkali-activated with a mixture of sodium hydroxide (2–10 mol/L and an aqueous sodium silicate solution (SiO2/Na2O molar ratio: 2.1 at ambient temperature. For the reinforcement of the matrix integral fibers of alkali-resistant glass (AR-glass, E-glass, basalt, and carbon with a fiber volume content of 0.5% were used. By the integration of these short fibers, the three-point bending tensile strength of the AAB increased strikingly from 4.6 MPa (no fibers up to 5.7 MPa (carbon after one day. As a result of the investigations of the alkali resistance, the AR-glass and the carbon fibers showed the highest durability of all fibers in the FRAAB-matrix. In contrast to that, the weight loss of E-glass and basalt fibers was significant under the alkaline condition. According to these results, only the AR-glass and the carbon fibers reveal sufficient durability in the alkaline AAB-matrix.

  19. Universality of the shear viscosity of alkali metals

    Science.gov (United States)

    Meyer, N.; Xu, H.; Wax, J.-F.

    2017-09-01

    The universality of the shear viscosity of alkali metals is studied up to high pressure. Equilibrium molecular dynamics simulations are used to calculate the stress autocorrelation function, which allows us to obtain the value of shear viscosity using the Green-Kubo formula. Atomic interactions are computed from Fiolhais pseudopotential and are validated by comparison between pair distribution functions and mean-squared displacements obtained from classical and ab initio molecular dynamics simulations. The description of the interactions is accurate at least up to 12 GPa, 9.4 GPa, 6.6 GPa, and 3 GPa for Na, K, Rb, and Cs, respectively, and to a lesser extent up to 4.8 GPa for Li. A good agreement between simulation and experimental viscosity results along the liquid-gas coexistence curve is found. The viscosity appears to be a universal property over a wide range of the liquid phase of the phase diagram, between 0.85 and 1.5 times the ambient melting density and up to seven times the ambient melting temperature. Scaling laws are proposed following relations formulated in [Meyer, Xu, and Wax, Phys. Rev. B 93, 214203 (2016), 10.1103/PhysRevB.93.214203] so that it is possible to predict the viscosity value of any alkali metal with an accuracy better than 10% over the corresponding density and temperature range.

  20. EPR and optical absorption studies on manganese ion doped in mixed alkali cadmium phosphate glasses

    Science.gov (United States)

    Giridhar, G.; Rangacharyulu, M.; Ravikumar, R. V. S. S. N.; Sambasiva Rao, P.

    2009-07-01

    Electron paramagnetic resonance (EPR) spectra of Mn(II) ions in cadmium phosphate glasses are presented with mixed alkali variation as xLi2O + (20 - x) Na2O + 20 CdO + 59.5 P2O5 + 0.5 MnO glass system with 5 EPR spectra of Mn(II) ions doped samples exhibit a sextet centered at g = 2·0. The optical absorption spectrum at room temperature shows three bands for Mn(II) ions in octahedral symmetry. The crystal field (Dq) and Racah parameters (B and C) are evaluated. From EPR and optical spectral studies reveals the nature of the bonding is dominantly ionic and its site symmetry is octahedral. At equal composition of alkali content, i.e. for x = 10 the glass system shows the mixed alkali effect.

  1. Thermal properties of alkali-activated aluminosilicates

    Science.gov (United States)

    Florian, Pavel; Valentova, Katerina; Fiala, Lukas; Zmeskal, Oldrich

    2017-07-01

    The paper is focused on measurements and evaluation of thermal properties of alkali-activated aluminosilicates (AAA) with various carbon admixtures. Such composites consisting of blast-furnace slag, quartz sand, water glass as alkali activator and small amount of electrically conductive carbon admixture exhibit better electric and thermal properties than the reference material. Such enhancement opens up new practical applications, such as designing of snow-melting, de-icing or self-sensing systems that do not need any external sensors to detect current condition of building material. Thermal properties of the studied materials were measured by the step-wise transient method and mutually compared.

  2. [Study of an optical fiber grating sensor for monitoring corrosion of reinforcing steel].

    Science.gov (United States)

    Li, Jun; Wu, Jin; Gao, Jun-qi

    2010-01-01

    Based on the principle of the fiber Bragg grating strain sensor as well as the volume expansion of the reinforcing steel due to corrosion, an optical fiber grating sensor for monitoring corrosion of reinforcing steel and the method of temperature compensation were studied in the present paper. The sensor construction is that one Bragg grating is stuck on the inner center of two bars against each other, and the reinforcement volume as well as the diameter will expand due to corrosion. Based upon sensing mechanism, monitoring will be carried out by transforming the diameter increase to the fiber strain, and as a result the degree and rate of reinforcement corrosion can be obtained. The principle of corrosion monitoring is that the strain induced by corrosion and temperature fluctuation is measured by a reinforcing steel fiber grating sensor. At the same time, the strain induced by temperature fluctuation is also measured by an individual stainless fiber grating sensor. Therefore by two independent fiber grating sensors, the volume changed by corrosion can be separated. By the concrete encapsulating and embedding method of FBG corrosion sensor, the degree of corrosion of reinforcing reinforcement will be measured directly, which is not affected by corrosion factors and can be used in the early corrosion monitoring of reinforcement in concrete structures. Finally the relationship between corrosion rate and shift in center wavelength was calibrated by experiment.

  3. From laboratory corrosion tests to a corrosion lifetime for wood fasteners : progress and challenges

    Science.gov (United States)

    Samuel L. Zelinka; Dominique Derome; Samuel V. Glass

    2010-01-01

    Determining a “corrosion-lifetime” for fasteners embedded in wood treated with recently adopted preservative systems depends upon successfully relating results of laboratory tests to in-service conditions. In contrast to laboratory tests where metal is embedded in wood at constant temperature and moisture content, the in-service temperature and moisture content of wood...

  4. 40 CFR 721.4660 - Alcohol, alkali metal salt.

    Science.gov (United States)

    2010-07-01

    ... 40 Protection of Environment 30 2010-07-01 2010-07-01 false Alcohol, alkali metal salt. 721.4660... Substances § 721.4660 Alcohol, alkali metal salt. (a) Chemical substance and significant new uses subject to reporting. (1) The chemical substance generically identified as alcohol, alkali metal salt (PMN P-91-151) is...

  5. 40 CFR 721.4740 - Alkali metal nitrites.

    Science.gov (United States)

    2010-07-01

    ... 40 Protection of Environment 30 2010-07-01 2010-07-01 false Alkali metal nitrites. 721.4740... Substances § 721.4740 Alkali metal nitrites. (a) Chemical substances and significant new use subject to reporting. (1) The category of chemical substances which are nitrites of the alkali metals (Group IA in the...

  6. Corrosion detector apparatus for universal assessment of pollution in data centers

    Science.gov (United States)

    Hamann, Hendrik F.; Klein, Levente I.

    2015-08-18

    A compact corrosion measurement apparatus and system includes an air fan, a corrosion sensor, a temperature sensor, a humidity sensor, a heater element, and an air flow sensor all under control to monitor and maintain constant air parameters in an environment and minimize environmental fluctuations around the corrosion sensor to overcome the variation commonly encountered in corrosion rate measurement. The corrosion measurement apparatus includes a structure providing an enclosure within which are located the sensors. Constant air flow and temperature is maintained within the enclosure where the corrosion sensor is located by integrating a variable speed air fan and a heater with the corresponding feedback loop control. Temperature and air flow control loops ensure that corrosivity is measured under similar conditions in different facilities offering a general reference point that allow a one to one comparison between facilities with similar or different pollution levels.

  7. Characterization of stress corrosion cracks in Ni-based weld alloys 52, 52M and 152 grown in high-temperature water

    Energy Technology Data Exchange (ETDEWEB)

    Xie, Yi [Nuclear Engineering Program, The Ohio State University, Columbus, OH 43210 (United States); Wu, Yaqiao; Burns, Jatuporn [Department of Materials Science and Engineering, Boise State University, Boise, ID 83725 (United States); Center for Advanced Energy Studies, 995 University Blvd, Idaho Falls, ID 83401 (United States); Zhang, Jinsuo, E-mail: zhang.3558@osu.edu [Nuclear Engineering Program, The Ohio State University, Columbus, OH 43210 (United States)

    2016-02-15

    Ni-based weld alloys 52, 52M and 152 are extensively used in repair and mitigation of primary water stress corrosion cracking (SCC) in nuclear power plants. In the present study, a series of microstructure and microchemistry at the SCC tips of these alloys were examined with scanning electron microscopy (SEM), electron backscatter diffraction (EBSD), transmission electron microscopy (TEM), energy-dispersive X-ray spectroscopy (EDS), scanning transmission electron microscopy (STEM) and energy filtered transmission electron microscopy (EFTEM). The specimens have similar chemical compositions and testing conditions. Intergranular (IG) and transgranular (TG) SCC was observed in all of them. The cracks were filled with nickel-oxides and partial precipitations of chrome carbides (CrCs), niobium carbides (NbCs), titanium nitrides (TiNs) and silicon carbides (SiCs), while iron (Fe) was largely dissolved into the solution. However, the crack densities, lengths and distributions were different for all three specimens. - Highlights: • Microstructure and microchemistry at the SCC tips of Ni-based weld alloys 52, 52M and 152 were examined. • The crack densities, lengths and distributions were found to be different for different alloys. • IGSCC and TGSCC were observed on alloy 52, only TGSCC was observed on alloy 52M and 152. • The cracks were filled by Ni-oxides and precipitated CrCs, NbCs, TiNs and SiCs.

  8. Effect of alkali treatments on the nutritive value of common bean (Phaseolus vulgaris).

    Science.gov (United States)

    Jyothi, V; Sumathi, S

    1995-10-01

    The effect of alkali treatments of common bean seeds with red seed coat on the stability of antinutritional factors such as tannins, phytates and trypsim inhibitors, vitamins such as niacin and riboflavin and on protein quality has been studied. The samples were processed by soaking and pressure cooking in alkalies such as sodium hydroxide, sodium carbonate and sodium bicarbonate. At low temperature sodium carbonate and at high temperature sodium bicarbonate were found to be most effective in the extraction of tannins. At both low and high temperatures sodium carbonate was found to be more efficient in destruction of phytates. In the case of trypsin inhibitors, extraction at both low and high temperatures with sodium bicarbonate was most effective. Sodium hydroxide treatment was found to be better as far as the retention of niacin and riboflavin was considered.

  9. Femtosecond laser ablated durable superhydrophobic PTFE films with micro-through-holes for oil/water separation: Separating oil from water and corrosive solutions

    Science.gov (United States)

    Yong, Jiale; Fang, Yao; Chen, Feng; Huo, Jinglan; Yang, Qing; Bian, Hao; Du, Guangqing; Hou, Xun

    2016-12-01

    Separating the mixture of water and oil by the superhydrophobic porous materials has attracted increasing research interests; however, the surface microstructures and chemical composition of those materials are easily destroyed in a harsh environment, resulting in materials losing the superhydrophobicity as well as the oil/water separation function. In this paper, a kind of rough microstructures was formed on polytetrafluoroethylene (PTFE) sheet by femtosecond laser treatment. The rough surfaces showed durable superhydrophobicity and ultralow water adhesion even after storing in various harsh environment for a long time, including strong acid, strong alkali, and high temperature. A micro-through-holes array was further generated on the rough superhydrophobic PTFE film by a subsequent mechanical drilling process. The resultant sample was successfully applied in the field of oil/water separation due to the inverse superhydrophobicity and superoleophilicity. The designed separation system is also very efficient to separate the mixtures of oil and corrosive acid/alkali solutions, exhibiting the strong potential for practical application.

  10. Effect of Low-Cycle Thermocycling Treatment on Corrosion and Mechanical Properties of Corrosion-Resistant Steel 12Kh18N10T Irradiated with Neutrons

    Science.gov (United States)

    Yarovchuk, A. V.; Maksimkin, O. P.; Tsay, K. V.

    2017-11-01

    The effect of thermocycling treatment on the susceptibility to local corrosion and mechanical characteristics of corrosion-resistant steel 12Kh18N10T in different states (after austenitizing, cold rolling, and neutron irradiation) is considered. The possibility of partial recovery of the corrosion and mechanical characteristics of irradiated reactor steel due to low-cycle thermocycling in a temperature range exceeding the irradiation temperature is demonstrated.

  11. Transport coefficients in the strongly coupled liquid alkali metals

    Energy Technology Data Exchange (ETDEWEB)

    March, N.H. [Department of Physics, University of Antwerp, Groenenborgerlaan 171, B-2020 Antwerp (Belgium); Oxford University, Oxford (United Kingdom); Alonso, J.A., E-mail: jaalonso@fta.uva.es [Departamento de Física Teórica, Atómica y Óptica, Universidad de Valladolid, 47011 Valladolid (Spain)

    2013-04-01

    By appealing to a generalization of the Stokes–Einstein formula, we predict that the ratio ζ/η between the bulk and shear viscosities is the same for all alkali liquid metals at the melting temperature. From experimental information we conclude that ζ/η=3.0±0.7. Next, we have explored an inequality for ζ/η derived by Buchel from a strong coupling model limit via anti-de Sitter/Conformal Field Theory duality. Simulation data along the liquid–vapor coexistence curve for Rb from the triple point to the critical point indicates that the inequality is well satisfied for temperatures between 400 K and 1900 K.

  12. High effective silica fume alkali activator

    Indian Academy of Sciences (India)

    Unknown

    ⋅03; C2S–27⋅90; C4AF–10⋅21. Figure 1. Development of compressive strength of mortars depending on the alkali activator used and the composition of the binder and the time of hardening. 1. Slag + NaOH; 2. Silica fume activator + slag; 3.

  13. High effective silica fume alkali activator

    Indian Academy of Sciences (India)

    Growing demands on the engineering properties of cement based materials and the urgency to decrease unsuitable ecologic impact of Portland cement manufacturing represent significant motivation for the development of new cement corresponding to these aspects. One category represents prospective alkali activated ...

  14. Positronium impact ionization of Alkali atoms

    CERN Document Server

    Ghosh, D

    2015-01-01

    Target ionization processes of alkali atoms by Positronium impact are investigated. Calculations are performed in the frame work of model potential formalism using the Coulomb distorted eikonal approximation. Interesting qualitative features are noted both in the scattered Ps and the ejected electron distributions in differential as well as double differential levels of the collision cross sections.

  15. Monitoring corrosion rates and localised corrosion in low conductivity water

    DEFF Research Database (Denmark)

    Hilbert, Lisbeth Rischel

    2006-01-01

    Monitoring of low corrosion rates and localised corrosion in a media with low conductivity is a challenge. In municipal district heating, quality control may be improved by implementing on-line corrosion monitoring if a suitable technique can be identified to measure both uniform and localised...... corrosion. Electrochemical techniques (LPR, EIS, crevice corrosion current) as well as direct measurement techniques (high-sensitive electrical resistance, weight loss) have been applied in operating plants. Changes in the corrosion processes are best monitored in non-aggressive, low conductivity media...... with sensitive electrical resistance technique and crevice corrosion current measurements....

  16. Investigation of Electronic Corrosion at Device Level

    DEFF Research Database (Denmark)

    Jellesen, Morten Stendahl; Minzari, Daniel; Rathinavelu, Umadevi

    2010-01-01

    board assembly (PCBA) in the device is more prone to corrosion reliability and this was further analysed using thermography to detect areas that have high risk of condensation due to lower temperature under working condition. Tested PCBAs are subjected to detailed investigation before and after testing...

  17. CORROSION OF LEAD SHIELDING IN MODEL 9975 PACKAGE

    Energy Technology Data Exchange (ETDEWEB)

    Subramanian, K

    2006-03-15

    Experiments were performed to determine the corrosion rate of lead when exposed to off-gas or degradation products of organic materials used in the model 9975 package.[1] The experiments were completed within the framework of a parametric test matrix with variables of organic configuration, temperature, humidity and the effect of durations of exposure on the corrosion of lead in the 9975 package. The room temperature vulcanizing (RTV) sealant was the most corrosive organic species in the testing, followed by the polyvinyl acetate (PVAc) glue. The Celotex{copyright} material uniquely induced measurable corrosion only in situations with condensed water, and to a much lesser extent than the PVAc glue and RTV. The coupons exhibited faster corrosion at higher temperatures than at room temperatures. There was a particularly pronounced effect of condensed water as the coupons exposed in the cells with condensed water exhibited much higher corrosion rates. In the 9975 package, the PVAc glue was determined to be the most aggressive due to it's proximity in the design. The condition considered most representative of the package conditions is that of the coupon exposed to the Celotex{copyright}/glue organic exposed in the ambient humidity conditions. The corrosion rate of 2 mpy measured in the laboratory experiments for this condition is considered to be a bounding condition to the 9975 package conditions when the laboratory results are extrapolated to actual package conditions, and is recommended as a conservative estimate for package performance calculations.

  18. Assessing corrosion in oil refining and petrochemical processing

    Directory of Open Access Journals (Sweden)

    John Randy C.

    2004-01-01

    Full Text Available This paper summarizes the development of an information system used to manage corrosion of metals and alloys by high temperature gases found in many different oil refining, petrochemical, power generation, and chemical processes. The database currently represents about 7.9 million h of exposure time for about 5,500 tests with 89 commercial alloys for a temperature range of 200 - 1,200°C. The system manages corrosion data from well-defined exposures and determines corrosion product stabilities. New models used in the analysis of thermochemical data for the Fe-Ni-Cr-Co-C-O-S-N-H system are being compiled. All known phases based upon combinations of the elements have been analyzed to allow complete assessments of corrosion product stabilities. Use of these data allows prediction of stable corrosion products and hence identification of the possible dominant corrosion mechanisms. The system has the potential to be used in corrosion research, alloy development, failure analysis, lifetime prediction, and process operations evaluations. The corrosion mechanisms emphasized are oxidation, sulfidation, sulfidation/oxidation, and carburization.

  19. Evaluation of corrosion products formed by sulfidation as inhibitors of the naphthenic corrosion of AISI-316 steel

    Science.gov (United States)

    Sanabria-Cala, J. A.; Montañez, N. D.; Laverde Cataño, D.; Y Peña Ballesteros, D.; Mejía, C. A.

    2017-12-01

    Naphthenic acids present in oil from most regions worldwide currently stand as the main responsible for the naphthenic corrosion problems, affecting the oil-refining industry. The phenomenon of sulfidation, accompanying corrosion processes brought about by naphthenic acids in high-temperature refining plant applications, takes place when the combination of sulfidic acid (H2S) with Fe forms layers of iron sulphide (FeS) on the material surface, layers with the potential to protect the material from attack by other corrosive species like naphthenic acids. This work assessed corrosion products formed by sulfidation as inhibitors of naphthenic corrosion rate in AISI-316 steel exposed to processing conditions of simulated crude oil in a dynamic autoclave. Calculation of the sulfidation and naphthenic corrosion rates were determined by gravimetry. The surfaces of the AISI-316 gravimetric coupons exposed to acid systems; were characterized morphologically by X-Ray Diffraction (XRD) and X-ray Fluorescence by Energy Dispersive Spectroscopy (EDS) combined with Scanning Electron Microscopy (SEM). One of the results obtained was the determination of an inhibiting effect of corrosion products at 250 and 300°C, where lower corrosion rate levels were detected. For the temperature of 350°C, naphthenic corrosion rates increased due to deposition of naphthenic acids on the areas where corrosion products formed by sulfidation have lower homogeneity and stability on the surface, thus accelerating the destruction of AISI-316 steel. The above provides an initial contribution to oil industry in search of new alternatives to corrosion control by the attack of naphthenic acids, from the formation of FeS layers on exposed materials in the processing of heavy crude oils with high sulphur content.

  20. HTPro: Low-temperature Surface Hardening of Stainless Steel

    DEFF Research Database (Denmark)

    Christiansen, Thomas Lundin; Somers, Marcel A. J.

    2013-01-01

    Low-temperature surface hardening of stainless steel provides the required performance properties without affecting corrosion resistance.......Low-temperature surface hardening of stainless steel provides the required performance properties without affecting corrosion resistance....

  1. Prediction of Corrosion of Advanced Materials and Fabricated Components

    Energy Technology Data Exchange (ETDEWEB)

    A. Anderko; G. Engelhardt; M.M. Lencka (OLI Systems Inc.); M.A. Jakab; G. Tormoen; N. Sridhar (Southwest Research Institute)

    2007-09-29

    The goal of this project is to provide materials engineers, chemical engineers and plant operators with a software tool that will enable them to predict localized corrosion of process equipment including fabricated components as well as base alloys. For design and revamp purposes, the software predicts the occurrence of localized corrosion as a function of environment chemistry and assists the user in selecting the optimum alloy for a given environment. For the operation of existing plants, the software enables the users to predict the remaining life of equipment and help in scheduling maintenance activities. This project combined fundamental understanding of mechanisms of corrosion with focused experimental results to predict the corrosion of advanced, base or fabricated, alloys in real-world environments encountered in the chemical industry. At the heart of this approach is the development of models that predict the fundamental parameters that control the occurrence of localized corrosion as a function of environmental conditions and alloy composition. The fundamental parameters that dictate the occurrence of localized corrosion are the corrosion and repassivation potentials. The program team, OLI Systems and Southwest Research Institute, has developed theoretical models for these parameters. These theoretical models have been applied to predict the occurrence of localized corrosion of base materials and heat-treated components in a variety of environments containing aggressive and non-aggressive species. As a result of this project, a comprehensive model has been established and extensively verified for predicting the occurrence of localized corrosion as a function of environment chemistry and temperature by calculating the corrosion and repassivation potentials.To support and calibrate the model, an experimental database has been developed to elucidate (1) the effects of various inhibiting species as well as aggressive species on localized corrosion of nickel

  2. Corrosion and Materials Performance in biomass fired and co-fired power plants

    DEFF Research Database (Denmark)

    Montgomery, Melanie; Larsen, OH; Biede, O

    2003-01-01

    not previously encountered in coal-fired power plants. The type of corrosion attack can be directly ascribed to the composition of the deposit and the metal surface temperature. In woodchip boilers, a similar corrosion rate and corrosion mechanism has on some occasions been observed. Co-firing of straw (10......In Denmark, biomass such as straw or woodchip is utilized increasingly as a fuel for generating energy. When straw is combusted, potassium chloride and potassium sulfate are present in ash products, which condense on superheater components. This gives rise to specific chlorine corrosion problems...... and 20% energy basis) with coal has shown corrosion rates lower than those in straw-fired plants. With both 10 and 20% straw, no chlorine corrosion was seen. This paper will describe the results from in situ investigations undertaken in Denmark on high temperature corrosion in biomass fired plants...

  3. Evaluation of Corrosion Performance of Titanium/Steel Joint Brazed by Cu-Based Filler Metal

    Science.gov (United States)

    Elrefaey, A.; Wojarski, L.; Tillmann, W.

    2012-05-01

    Furnace vacuum brazing has been employed to join commercially pure titanium and low carbon steel using copper-based filler metal with the composition of Cu-10.6Mn-1.9Ni, at.%. Three different brazing temperatures 930, 970, and 1000 °C and a holding time of 15 min were studied and evaluated. The corrosion behavior of the joint in 0.1 M sulfuric acid was investigated using immersion and electrochemical tests. Measurements of corrosion potential, corrosion current density, corrosion rate, polarization resistance, weight loss, and morphology of corrosion attack were used in this study. Experimental results showed that severe corrosion attack of the steel side at the interfacial area is clearly observed. Despite the difference in corrosion rate values obtained by electrochemical and weight loss measurements, the trend of results was identical to a large extent. Corrosion resistance of the joint showed a general tendency to increase with rising brazing temperature. The lowest corrosion rate was obtained for the couple bonded at 1000 °C. Meanwhile, at the lowest joining temperature of 930 °C, corrosion rate showed a higher value. The results of joints corrosion resistance were attributed to the difference in microstructure features and chemical analysis.

  4. Microbiologically influenced corrosion of orthodontic metallic appliances.

    Science.gov (United States)

    Kameda, Takashi; Oda, Hirotake; Ohkuma, Kazuo; Sano, Natsuki; Batbayar, Nomintsetseg; Terashima, Yukari; Sato, Soh; Terada, Kazuto

    2014-01-01

    Biocorrosion (microbiologically influenced corrosion; MIC) occur in aquatic habitats varying in nutrient content, temperature, stress and pH. The oral environment of organisms, including humans, should be one of the most hospitable for MIC. Corrosion of metallic appliances in the oral region is one cause of metal allergy in patients. In this study, an inductively coupled plasma-optical emission spectrometer revealed elution of Fe, Cr and Ni from stainless steel (SUS) appliances incubated with oral bacteria. Three-dimensional laser confocal microscopy also revealed that oral bacterial culture promoted increased surface roughness and corrosion pits in SUS appliances. The pH of the supernatant was lowered after co-culture of appliances and oral bacteria in any combinations, but not reached at the level of depassivation pH of their metallic materials. This study showed that Streptococcus mutans and Streptococcus sanguinis which easily created biofilm on the surfaces of teeth and appliances, did corrode orthodontic SUS appliances.

  5. Construction and testing of a flue-gas corrosion probe

    Energy Technology Data Exchange (ETDEWEB)

    Federer, J.I.; McEvers, J.A.

    1990-08-01

    The selection of suitable materials for industrial, waste-heat- recovery systems requires assessment of corrosion of materials in various flue-gas environments. Such assessments involve exposing candidate materials to high-temperature flue gases and analyzing the effects of the exposure conditions. Because corrosion is related to flue-gas chemical composition and temperature, variations in temperature complicate the determination of corrosion rates and corrosion mechanisms. Conversely, a relatively constant temperature allows a more accurate determination of the effects of exposure conditions. For this reason, controlled-temperature flue-gas corrosion probes were constructed and tested for exposure tests of materials. A prototype probe consisted of a silicon carbide tube specimen, supporting hardware, and instrumentation for controlling temperature by internal heating and cooling. An advanced probe included other tubular specimens. Testing of the probes in an industrial-type furnace at a nominal flue-gas temperature of 1200{degree}C revealed that temperature control was inadequate. The cooling mode imposed a substantial axial-temperature gradient on the specimens; while the heating mode imposed a smaller gradient, the heating capacity was very limited. 10 refs., 10 figs., 2 tabs.

  6. Cold end corrosion causes and cures

    Energy Technology Data Exchange (ETDEWEB)

    Ganapathy, V.

    1989-01-01

    Calculating dew points of various acid gases and options for reducing cold end corrosion of heat recovery exchangers are presented. Whenever fossil fuels containing sulfur are fired in heater or boilers, sulfur dioxide, and to a small extent sulfur trioxide, are formed in addition to CO/sub 2/ and water vapor. The SO/sub 3/ combines with water vapor in the flue gas to form sulfuric acid and condenses on heat transfer surfaces, which could lead to corrosion and destruction of the surfaces. This condensation occurs on surfaces that are at or below the dew point of the acid gas. Also, when cooled below the water vapor dew point, CO/sub 2/ can combine with water vapor to form carbonic acid, which though weak, can attack mild steel. While thermal efficiency of the equipment is increased with reduction in exit gas temperature (or enthalpy), lower temperatures than the acid gas dew point are not advisable for metallic surfaces in contact with the gas. In municipal solid waste fired plants, in addition to sulfuric acid, one has to deal with hydrochloric and hydrobromic acid formation. This article deals with methods for solving cold, or back end corrosion as it is called, with the most commonly used heat recovery equipment, namely economizers or water heaters. These are used to preheat feed water entering the system and operate at low metal temperatures, thereby increasing their susceptibility to corrosion by sulfuric, hydrochloric, hydrobromic and carbonic acid.

  7. Local structure of alkalis in mixed-alkali borate glass to elucidate the origin of mixed-alkali effect

    Directory of Open Access Journals (Sweden)

    Yomei Tokuda

    2015-12-01

    Full Text Available We report the structural analysis of Na+ and Cs+ in sodium cesium borate crystals and glasses using 23Na and 133Cs magic-angle spinning nuclear magnetic resonance (MAS NMR spectroscopy. The composition dependence of NMR spectra of the borate was similar to that of the silicate: (1 the peak position of cesium borate crystals shifted to upfield for structures with larger Cs+ coordination numbers, (2 the MAS NMR spectra of xNa2O-yCs2O-3B2O3 (x = 0, 0.25, 0.5, 0.75, 1.0, x + y = 1 glass showed that the average coordination number (CN of both the alkali cations decreases with increasing Cs+/(Na+ + Cs+ ratio. However, the degree of decrement in borates is much smaller than that in silicates. We have considered that the small difference in CN is due to 4-coordinated B, because it is electrically compensated by the alkali metal ions resulting in the restriction of having various coordinations of O to alkali metal.

  8. Effect of alkali lignins with different molecular weights from alkali pretreated rice straw hydrolyzate on enzymatic hydrolysis.

    Science.gov (United States)

    Li, Yun; Qi, Benkun; Luo, Jianquan; Wan, Yinhua

    2016-01-01

    This study investigated the effect of alkali lignins with different molecular weights on enzymatic hydrolysis of lignocellulose. Different alkali lignins fractions, which were obtained from cascade ultrafiltration, were added into the dilute acid pretreated (DAP) and alkali pretreated (AP) rice straws respectively during enzymatic hydrolysis. The results showed that the addition of alkali lignins enhanced the hydrolysis and the enhancement for hydrolysis increased with increasing molecular weights of alkali lignins, with maximum enhancement being 28.69% for DAP and 20.05% for AP, respectively. The enhancement was partly attributed to the improved cellulase activity, and filter paper activity increased by 18.03% when adding lignin with highest molecular weight. It was found that the enhancement of enzymatic hydrolysis was correlated with the adsorption affinity of cellulase on alkali lignins, and the difference in surface charge and hydrophobicity of alkali lignins were responsible for the difference in affinity between cellulase and lignins. Copyright © 2015 Elsevier Ltd. All rights reserved.

  9. Anomalous dissolution of metals and chemical corrosion

    Directory of Open Access Journals (Sweden)

    DRAGUTIN M. DRAZIC

    2005-03-01

    Full Text Available An overview is given of the anomalous behavior of some metals, in particular Fe and Cr, in acidic aqueous solutions during anodic dissolution. The anomaly is recognizable by the fact that during anodic dissolutionmore material dissolves than would be expected from the Faraday law with the use of the expected valence of the formed ions. Mechanical disintegration, gas bubble blocking, hydrogen embrittlement, passive layer cracking and other possible reasons for such behavior have been discussed. It was shown, as suggested by Kolotyrkin and coworkers, that the reason can be, also, the chemical reaction in which H2O molecules with the metal form metal ions and gaseous H2 in a potential independent process. It occurs simultaneously with the electrochemical corrosion process, but the electrochemical process controls the corrosion potential. On the example of Cr in acid solution itwas shown that the reason for the anomalous behavior is dominantly chemical dissolution, which is considerably faster than the electrochemical corrosion, and that the increasing temperature favors chemical reaction, while the other possible reasons for the anomalous behavior are of negligible effect. This effect is much smaller in the case of Fe, but exists. The possible role of the chemical dissolution reacton and hydrogen evolution during pitting of steels and Al and stress corrosion cracking or corrosion fatigue are discussed.

  10. Release of alkali salts and coal volatiles affecting internal components in fluidized bed combustion systems

    Directory of Open Access Journals (Sweden)

    Arias del Campo, E.

    2003-12-01

    Full Text Available In spite of the potential advantages of atmospheric fluidized bed systems, experience has proved that, under certain environments and operating conditions, a given material employed for internal components could lead to catastrophic events. In this study, an attempt is made to establish material selection and operational criteria that optimize performance and availability based on theoretical considerations of the bed hydrodynamics, thermodynamics and combustion process. The theoretical results may indicate that, for high-volatile coals with particle diameters (dc of 1-3 mm and sand particle size (ds of 0.674 mm, a considerable proportion of alkali chlorides may be transferred into the freeboard region of fluidized bed combustors as vapor phase, at bed temperatures (Tb < 840 °C, excess air (XSA ≤ 20 %, static bed height (Hs ≤ 0.2 m and fluidizing velocity (Uo < 1 m/s. Under these operating conditions, a high alkali deposition may be expected to occur in heat exchange tubes located above the bed. Conversely, when the combustors operate at Tb > 890 °C and XSA > 30 %, a high oxidation rate of the in-bed tubes may be present. Nevertheless, for these higher Tb values and XSA < 10 %, corrosion attack of metallic components, via sulfidation, would occur since the excessive gas-phase combustion within the bed induced a local oxygen depletion.

    A pesar de las ventajas potenciales de los sistemas atmosféricos de lecho fluidizado, la experiencia ha demostrado que, bajo ciertas atmósferas y condiciones de operación, un material que se emplea como componente interno podría experimentar una falla y conducir a eventos catastróficos. En este estudio, se intenta establecer un criterio tanto operativo como de selección del material que permita optimizar su disponibilidad y funcionalidad basados en consideraciones teóricas de la hidrodinámica del lecho, la termodin

  11. The effect of radiation on the anaerobic corrosion of steel

    Science.gov (United States)

    Smart, N. R.; Rance, A. P.; Werme, L. O.

    2008-09-01

    To ensure the safe encapsulation of spent nuclear fuel elements for geological disposal, SKB of Sweden are considering using a canister, which consists of an outer copper canister and a cast iron insert. Previous work has investigated the rate of gas generation due to the anaerobic corrosion of ferrous materials over a range of conditions. This paper examines the effect of radiation on the corrosion of steel in repository environments. Tests were carried out at two temperatures (30 °C and 50 °C), two dose rates (11 Gray h -1 and 300 Gray h -1) and in two different artificial groundwaters, for exposure periods of several months. Radiation was found to enhance the corrosion rate at both dose rates but the greatest enhancement occurred at the higher dose rate. The corrosion products were predominantly magnetite, with some indications of unidentified higher oxidation state corrosion products being formed at the higher dose rates.

  12. Carbon Dioxide Corrosion:

    DEFF Research Database (Denmark)

    Fosbøl, Philip Loldrup

    2008-01-01

    consists mainly of CO2-Na2CO3-NaHCO3-MEG-H2O. Sodium is injected in the pipelines as NaOH in order to pH-stabilize the pipeline to avoid corrosion and MEG is injected in order to prevent gas hydrates. There are a great number of models available in the literature which may predict CO2 corrosion...

  13. The protective properties of thin alumina films deposited by metal organic chemical vapour deposition against high-temperature corrosion of stainless steels

    NARCIS (Netherlands)

    Morssinkhof, R.W.J.; Fransen, T.; Heusinkveld, M.M.D.; Gellings, P.J.

    1989-01-01

    Coatings of Al2O3 were deposited on Incoloy 800H and AISI 304 by means of metal organic chemical vapour deposition. Diffusion limitation was the rate-determining step above 420 °C. Below this temperature, the activation energy of the reaction appeared to be 30 kJ mol−1. Coating with Al2O3 increases

  14. Removal of Retired Alkali Metal Test Systems

    Energy Technology Data Exchange (ETDEWEB)

    Brehm, W. F.; Church, W. R.; Biglin, J. W.

    2003-02-26

    This paper describes the successful effort to remove alkali metals, alkali metal residues, and piping and structures from retired non-radioactive test systems on the Hanford Site. These test systems were used between 1965 and 1982 to support the Fast Flux Test Facility and the Liquid Metal Fast Breeder Reactor Program. A considerable volume of sodium and sodium-potassium alloy (NaK) was successfully recycled to the commercial sector; structural material and electrical material such as wiring was also recycled. Innovative techniques were used to safely remove NaK and its residues from a test system that could not be gravity-drained. The work was done safely, with no environmental issues or significant schedule delays.

  15. Geopolymers and Related Alkali-Activated Materials

    Science.gov (United States)

    Provis, John L.; Bernal, Susan A.

    2014-07-01

    The development of new, sustainable, low-CO2 construction materials is essential if the global construction industry is to reduce the environmental footprint of its activities, which is incurred particularly through the production of Portland cement. One type of non-Portland cement that is attracting particular attention is based on alkali-aluminosilicate chemistry, including the class of binders that have become known as geopolymers. These materials offer technical properties comparable to those of Portland cement, but with a much lower CO2 footprint and with the potential for performance advantages over traditional cements in certain niche applications. This review discusses the synthesis of alkali-activated binders from blast furnace slag, calcined clay (metakaolin), and fly ash, including analysis of the chemical reaction mechanisms and binder phase assemblages that control the early-age and hardened properties of these materials, in particular initial setting and long-term durability. Perspectives for future research developments are also explored.

  16. Corrosion on spinal implants.

    Science.gov (United States)

    Kirkpatrick, John S; Venugopalan, Ramakrishna; Beck, Preston; Lemons, Jack

    2005-06-01

    Modular spine implants are used as an aid to obtaining fusion, but fretting and corrosion occur between modular components in a biologic environment. Forty-eight spinal implant constructs manufactured by a variety of companies were retrieved from 47 patients and were subjected to surface analysis stereomicroscopy. Stainless-steel implants (n = 23) had either semirigid constructs with mild or no surface alteration (n = 7) or rigid constructs with moderate or severe alteration (n = 16). Surface damage was consistent with previously observed mechanically assisted crevice corrosion phenomena. Titanium alloy implants (n = 25) showed no significant corrosion but had three constructs with fatigue failure of anchoring screws. One cobalt alloy construct showed no evidence of corrosion. Long-term effects of fretting and corrosion are unclear, and minimization of these phenomena seems justified. Selection of modular components with similar materials and surface finish may help the surgeon minimize localized changes over time. Stainless-steel implants with rigid interconnections and those with different surface finishes between rods and connectors are most susceptible to corrosion.

  17. Two photon states in alkali metal clusters

    Energy Technology Data Exchange (ETDEWEB)

    Leonardi, R.; Lipparini, E. (Trento Univ. (Italy). Dipartimento di Fisica Istituto Nazionale di Fisica Nucleare, Trento (Italy))

    1991-09-01

    We study the problem of two-photon absorption in alkali metal cluster: a) by using a sum rule approach for double dipole excitation operators to have some insight on the nature of the corresponding excited states b) by using a simple random phase approximation (RPA) model to develope an harmonic model for the excited states of the system which allows an explicit prediction for the probability to excite states in the vibrational band build on the surface plasma resonance. (orig.).

  18. Fission of ionized alkali metal clusters

    Energy Technology Data Exchange (ETDEWEB)

    Lipparini, E.; Vitturi, A. (Trento Univ. (Italy). Dipartimento di Fisica Istituto Nazionale di Fisica Nucleare, Povo (Italy))

    1990-09-01

    We study the symmetric fragmentation of ionized alkali clusters within a liquid-drop type model. The interplay of surface and Coulomb interactions leads to a stability condition against small deformations which depends on the ratio Z{sup 2}/N. For systems which are stable small-amplitude oscillations we consider the possibility of large-amplitude modes eventually leading to fission and give, in terms of the same quantity, an estimate of the potential barrier for this fission channel. (orig.).

  19. Two photon states in alkali metal clusters

    Science.gov (United States)

    Leonardi, R.; Lipparini, E.

    1991-09-01

    We study the problem of two-photon absorption in alkali metal clusters: a) by using a sum rule approach for double dipole excitation operators to have some insight on the nature of the corresponding excited states; b) by using a simple random phase approximation [RPA] model to develope an harmonic model for the excited states of the system which allows an explicit prediction for the probability to excite states in the vibrational band build on the surface plasma resonance.

  20. Static diode pumped alkali lasers: Model calculations of the effects of heating, ionization, high electronic excitation and chemical reactions

    Science.gov (United States)

    Barmashenko, B. D.; Rosenwaks, S.; Heaven, M. C.

    2013-04-01

    The effects of heating, ionization, high electronic excitation and chemical reactions on the operation of diode pumped alkali lasers (DPALs) with a static, non-flowing gain medium are calculated using a semi-analytical model. Unlike other models, assuming a three-level scheme of the laser and neglecting influence of the temperature on the lasing power, it takes into account the temperature rise and losses of neutral alkali atoms due to ionization and chemical reactions, resulting in decrease of the pump absorption and slope efficiency. Good agreement with measurements in a static DPAL [B.V. Zhdanov, J. Sell, R.J. Knize, Electron. Lett. 44 (2008) 582] is obtained. It is found that the ionization processes have a small effect on the laser operation, whereas the chemical reactions of alkali atoms with hydrocarbons strongly affect the lasing power.

  1. Measurement of alkali vapors in PFBC exhaust. Final report

    Energy Technology Data Exchange (ETDEWEB)

    Lee, S.H.D.; Swift, W.M.

    1994-01-01

    Under the auspices of the US Department of Energy through Morgantown Energy Technology Center, laboratory-scale studies were conducted to develop a regenerable activated-bauxite adsorbent (RABA) for use in an in situ regenerable activated-bauxite sorber alkali monitor (RABSAM). The RABSAM is a sampling probe that does not require a high-temperature/high-pressure sampling line for reliable measurement of alkali vapor in the exhaust of pressurized fluidized-bed combustor (PFBC). The RABA can be generated from the commercial grade activated bauxite by deactivating (or reacting) clay impurities in activated bauxite with NaCl or LiCl vapor. Under the atmospheric deactivation process, however, only a partial deactivation of clay impurities is achieved, probably due to limited access of NaCl or LiCl vapor into micropores of activated bauxite. Because LiCl vapor chemically reacts with alumina substrate of activated bauxite, resulting in pore enlargement, loss of pore surface area, and a decrease in the subsequent NaCl-vapor sorption capacity of the RABA, NaCl is a more suitable deactivation agent than LiCl vapor. In a simulated PFBC exhaust environment, the RABA behaves similarly to fresh activated bauxite in capturing NaCl vapor from the simulated PFBC exhaust. Based on results of this work, we recommend generating chemically and thermally stable RABA by deactivating clay impurities of commercial grade activated bauxite with NaCl or KCl vapor under simulated PFBC exhaust environment, that is, high-temperature, high-pressure, and high concentrations of NaCl or KCl vapor in simulated PFBC exhaust compositions.

  2. Metallic corrosion in the polluted urban atmosphere of Hong Kong.

    Science.gov (United States)

    Liu, Bo; Wang, Da-Wei; Guo, Hai; Ling, Zhen-Hao; Cheung, Kalam

    2015-01-01

    This study aimed to explore the relationship between air pollutants, particularly acidic particles, and metallic material corrosion. An atmospheric corrosion test was carried out in spring-summer 2012 at a polluted urban site, i.e., Tung Chung in western Hong Kong. Nine types of metallic materials, namely iron, Q235 steel, 20# steel, 16Mn steel, copper, bronze, brass, aluminum, and aluminum alloy, were selected as specimens for corrosion tests. Ten sets of the nine materials were all exposed to ambient air, and then each set was collected individually after exposure to ambient air for consecutive 6, 13, 20, 27, 35, 42, 49, 56, 63, and 70 days, respectively. After the removal of the corrosion products on the surface of the exposed specimens, the corrosion rate of each material was determined. The surface structure of materials was observed using scanning electron microscopy (SEM) before and after the corrosion tests. Environmental factors including temperature, relative humidity, concentrations of gaseous pollutants, i.e., sulfur dioxide (SO₂), nitrogen dioxide (NO₂), carbon monoxide (CO), ozone (O₃), and particulate-phase pollutants, i.e., PM₂.₅ (FSP) and PM₁₀ (RSP), were monitored. Correlation analysis between environmental factors and corrosion rate of materials indicated that iron and carbon steel were damaged by both gaseous pollutants (SO₂ and NO₂) and particles. Copper and copper alloys were mainly corroded by gaseous pollutants (SO₂ and O₃), while corrosion of aluminum and aluminum alloy was mainly attributed to NO₂ and particles.

  3. Integrated sensor network for monitoring steel corrosion in concrete structures

    Directory of Open Access Journals (Sweden)

    José Enrique Ramón

    2016-06-01

    Full Text Available Corrosion is one of the main triggering factors affecting the service life and durability of structures. Several methods are used for corrosion studies but electrochemical techniques are the most commonly applied. Corrosion processes monitoring and control by means of non-destructive techniques, such as the implementation of embedded sensors, has been the target of many works.  It is possible to obtain relevant information of structural corrosion processes in real time. This document describes a system including specific equipment and which allows obtaining relevant information about these corrosion processes. This system is formed by a sensor network. There are several types of electrodes, which are distributed throughout the structure under study and a specific equipment developed by the research group, which is used to determine pertinent parameters such as the corrosion potential (Ecorr and the corrosion density (icorr by applying sequences of potentiostatic pulses. The system allows to reliably determine the corrosion rate in different areas of the structure. The sensor, due to its configuration, provides information of a specific area of the structure, but on the other hand it is involved in the galvanic events that can occur along the structure by differential aeration, galvanic cells, etc. because the sensor is not isolated from the structure.  This system also procures information of buried and submerged elements. Besides, it is possible to obtain information related to temperature, concrete resistance. The system includes specific potentiometric sensors to monitor chloride access and carbonatation processes.

  4. Residual stresses in high temperature corrosion of pure zirconium using elasto-viscoplastic model: Application to the deflection test in monofacial oxidation

    Science.gov (United States)

    Fettré, D.; Bouvier, S.; Favergeon, J.; Kurpaska, L.

    2015-12-01

    The paper is devoted to modeling residual stresses and strains in an oxide film formed during high temperature oxidation. It describes the deflection test in isothermal high-temperature monofacial oxidation (DTMO) of pure zirconium. The model incorporates kinetics and mechanism of oxidation and takes into account elastic, viscoplastic, growth and chemical strains. Different growth strains models are considered, namely, isotropic growth strains given by Pilling-Bedworth ratio, anisotropic growth strains defined by Parise and co-authors and physically based model for growth strain proposed by Clarke. Creep mechanisms based on dislocation slip and core diffusion, are used. A mechanism responsible for through thickness normal stress gradient in the oxide film is proposed. The material parameters are identified using deflection tests under 400 °C, 500 °C and 600 °C. The effect of temperature on creep and stress relaxation is analyzed. Numerical sensitivity study of the DTMO experiment is proposed in order to investigate the effects of the initial foil thickness and platinum coating on the deflection curves.

  5. Role of adiabaticity in controlling alkali-metal fine-structure mixing induced by rare gases

    Science.gov (United States)

    Eshel, Ben; Cardoza, Joseph A.; Weeks, David E.; Perram, Glen P.

    2017-04-01

    The collision cross sections for alkali-metal-rare-gas spin orbit mixing between the n2P3 /2→n2P1 /2 levels trend strongly with the Massey parameter, or adiabaticity of the collisions. The strength of the interaction, as characterized by the C6 dispersion coefficient, is a secondary influence on the rates. An analytic expression for the probability of energy transfer in alkali-metal-rare-gas collisions is derived using time-dependent perturbation theory. The model agrees well with a broad literature survey of the observed temperature-dependent cross sections. A simple interaction potential successfully organizes the alkali-metal-rare-gas database. The rates become very large for high-lying states, as the collisions are quite sudden and the radius of the valence electron is large. In contrast, the highly adiabatic cesium 62P mixing rates are six to eight orders of magnitude smaller. The mixing rate for the Rb-He diode pumped alkali laser system varies from 0.20 -1.53 ×10-11cm 3/at .s for T =279 -893 K .

  6. Preparation and Performance of a New-Type Alkali-Free Liquid Accelerator for Shotcrete

    Directory of Open Access Journals (Sweden)

    Yanping Sheng

    2017-01-01

    Full Text Available A new type of alkali-free liquid accelerator for shotcrete was prepared. Specifically, the setting time and strength and shrinkage performance of two kinds of Portland cement with the accelerator were fully investigated. Moreover, the accelerating mechanism of alkali-free liquid accelerator and the hydration process of the shotcrete with accelerator were explored. Results show that alkali-free liquid accelerator significantly shortened the setting time of cement paste, where the initial setting time of cement paste with 8 wt% of the accelerator was about 3 min and the final setting time was about 7 min. Compressive strength at 1 day of cement mortar with the accelerator could reach 23.4 MPa, which increased by 36.2% compared to the strength of cement mortar without the accelerator, and the retention rate of 28-day compressive strength reached 110%. In addition, the accelerator still shows a good accelerating effect under low temperature conditions. However, the shrinkage rate of the concrete increased with the amount of the accelerator. 5~8% content of accelerator is recommended for shotcrete in practice. XRD and SEM test results showed that the alkali-free liquid accelerator promoted the formation of ettringite crystals due to the increase of Al3+ and SO42- concentration.

  7. Modelling reinforcement corrosion in concrete

    DEFF Research Database (Denmark)

    Michel, Alexander; Geiker, Mette Rica; Stang, Henrik

    2012-01-01

    A physio-chemical model for the simulation of reinforcement corrosion in concrete struc-tures was developed. The model allows for simulation of initiation and subsequent propaga-tion of reinforcement corrosion. Corrosion is assumed to be initiated once a defined critical chloride threshold...... is reached causing the formation of anodic and cathodic regions along the reinforcement. Critical chloride thresholds, randomly distributed along the reinforcement sur-face, link the initiation and propagation phase of reinforcement corrosion. To demonstrate the potential use of the developed model......, a numerical example is pre-sented, that illustrates the formation of corrosion cells as well as propagation of corrosion in a reinforced concrete structure....

  8. Coupled ion redistribution and electronic breakdown in low-alkali boroaluminosilicate glass

    Energy Technology Data Exchange (ETDEWEB)

    Choi, Doo Hyun, E-mail: cooldoo@add.re.kr [Agency for Defense Development, Daejeon 305-600 (Korea, Republic of); Randall, Clive, E-mail: car4@psu.edu; Furman, Eugene, E-mail: euf1@psu.edu; Lanagan, Michael, E-mail: mxl46@psu.edu [Center for Dielectrics and Piezoelectrics, Materials Research Institute, The Pennsylvania State University, N-329 Millennium Science Complex, University Park, Pennsylvania 16802 (United States)

    2015-08-28

    Dielectrics with high electrostatic energy storage must have exceptionally high dielectric breakdown strength at elevated temperatures. Another important consideration in designing a high performance dielectric is understanding the thickness and temperature dependence of breakdown strengths. Here, we develop a numerical model which assumes a coupled ionic redistribution and electronic breakdown is applied to predict the breakdown strength of low-alkali glass. The ionic charge transport of three likely charge carriers (Na{sup +}, H{sup +}/H{sub 3}O{sup +}, Ba{sup 2+}) was used to calculate the ionic depletion width in low-alkali boroaluminosilicate which can further be used for the breakdown modeling. This model predicts the breakdown strengths in the 10{sup 8}–10{sup 9 }V/m range and also accounts for the experimentally observed two distinct thickness dependent regions for breakdown. Moreover, the model successfully predicts the temperature dependent breakdown strength for low-alkali glass from room temperature up to 150 °C. This model showed that breakdown strengths were governed by minority charge carriers in the form of ionic transport (mostly sodium) in these glasses.

  9. Transesterification of used cooking oil over alkali metal (Li, Na, K supported rice husk silica as potential solid base catalyst

    Directory of Open Access Journals (Sweden)

    Noor Hindryawati

    2014-06-01

    Full Text Available Investigation was conducted on three alkali metals (Li, Na, and K supported by rice husk silica as catalysts for methyl esters production. A simple pseudo-heterogeneous transesterification process of used cooking oil with methanol was conducted to produce methyl esters using calcined alkali metal supported rice husk silica as a solid catalyst. Alkali metal silicate catalysts showed longer lasting activity than the traditional alkali catalysts. The optimum conditions for the process were: alkali metals silicate calcination temperature 500 °C, time 3 h; catalyst amount 3%; methanol to oil molar ratio 9:1; and a reaction temperature of 65 °C. The process was able to transesterify oil to methyl esters in the range of 96.5–98.2% in 1 h for all series. The catalyst is able to tolerant free fatty acid and moisture up to 1.25% and 1.75%, respectively. The catalyst was easily separated from the reaction mixture by filtration and able to reuse six times. The final product met the selected biodiesel fuel properties in accordance with European Standard (EN 14214.

  10. External Corrosion of Pipes in District Heating Systems; Utvaendig korrosion paa fjaerrvaermeroer

    Energy Technology Data Exchange (ETDEWEB)

    Sund, Goeran [Det Norske Veritas, Stockholm (Sweden)

    2002-07-01

    Corrosion damages of pipes in district heating systems can occur both external and internal. The aim with this work has been to clarify external corrosion damages of pipes, and try to correlate the damages to the corrosivity of different soils and waters. For the analysis the Swedish District Heating Association's district heating system statistics has been used. The district heating system statistics shows that the cost for corrosion damages is high, and pipes older than 20 years have increased risk for corrosion. The knowledge about corrosion concerning steel poles and water pipes in soils can not be applied to external corrosion of steel pipes in district heating systems. The corrosion rate of steel poles in soils is low. The corrosion of steel pipes in district heating systems can locally give high rates, up to 0,5 mm/year. The mechanism for this type of corrosion is different compared to the corrosion mechanism of poles in soils. The temperature is higher and aggressive water, with road-salt and chloride content, falls in drops on the steel pipe, and impurities evaporate on the steel surface. These factors increase the corrosion rate. If the material thickness is 5 mm, fracture can occur in the pipe within ten years. The number of copper pipe corrosion damage is limited. The most determining corrosion factors of copper pipes are pH-value and impurities as chloride and sulphate in the water. Stainless steel pipes of type 304 can not be used in soils due to the risk of local corrosion. Higher alloyed stainless steels, with molybdenum and higher chromium content should be used. It is concluded that failures can occur due to external corrosion of steel pipes. This failure is expensive and can lead to human damage. One way to eliminate failures of steel pipes is to carry out risk analysis.

  11. Role of alkali metal promoter in enhancing lateral growth of monolayer transition metal dichalcogenides

    Science.gov (United States)

    Kim, Hyun; Han, Gang Hee; Yun, Seok Joon; Zhao, Jiong; Keum, Dong Hoon; Jeong, Hye Yun; Hue Ly, Thuc; Jin, Youngjo; Park, Ji-Hoon; Moon, Byoung Hee; Kim, Sung-Wng; Lee, Young Hee

    2017-09-01

    Synthesis of monolayer transition metal dichalcogenides (TMDs) via chemical vapor deposition relies on several factors such as precursor, promoter, substrate, and surface treatment of substrate. Among them, the use of promoter is crucial for obtaining uniform and large-area monolayer TMDs. Although promoters have been speculated to enhance adhesion of precursors to the substrate, their precise role in the growth mechanism has rarely been discussed. Here, we report the role of alkali metal promoter in growing monolayer TMDs. The growth occurred via the formation of sodium metal oxides which prevent the evaporation of metal precursor. Furthermore, the silicon oxide substrate helped to decrease the Gibbs free energy by forming sodium silicon oxide compounds. The resulting sodium metal oxide was anchored within such concavities created by corrosion of silicon oxide. Consequently, the wettability of the precursors to silicon oxide was improved, leading to enhance lateral growth of monolayer TMDs.

  12. Surface films and corrosion of copper

    Energy Technology Data Exchange (ETDEWEB)

    Hilden, J.; Laitinen, T.; Maekelae, K.; Saario, T.; Bojinov, M. [VTT Manufacturing Technology, Espoo (Finland)

    1999-03-01

    In Sweden and Finland the spent nuclear fuel is planned to be encapsulated in cast iron canisters that have an outer shield made of copper. The copper shield is responsible for the corrosion protection of the canister construction. General corrosion of the copper is not expected to be the limiting factor in the waste repository environment when estimating the life-time of the canister construction. However, different forms of localised corrosion, i.e. pitting, stress corrosion cracking, or environmentally assisted creep fracture may cause premature failure of the copper shield. Of the probable constituents in the groundwater, nitrites, chlorides, sulphides and carbonates have been suggested to promote localised corrosion of copper. The main assumption made in planning this research program is that the surface films forming on copper in the repository environment largely determine the susceptibility of copper to the different forms of localised corrosion. The availability of reactants, which also may become corrosion rate limiting, is investigated in several other research programs. This research program consists of a set of successive projects targeted at characterising the properties of surface films on copper in repository environment containing different detrimental anions. A further aim was to assess the significance of the anion-induced changes in the stability of the oxide films with regard to localised corrosion of copper. This report summarises the results from a series of investigations on properties of surface films forming on copper in water of pH = 8.9 at temperature of 80 deg C and pressure of 2 MPa. The main results gained so far in this research program are as follows: The surface films forming on copper in the thermodynamic stability region of monovalent copper at 80 deg C consist of a bulk part (about 1 mm thick) which is a good ionic and electronic conductor, and an outer, interfacial layer (0.001 - 0.005 mm thick) which shows p-type semiconductor

  13. Effective Utilization for Data of Natural Environment Corrosion of Materials

    Directory of Open Access Journals (Sweden)

    Haitao Wang

    2015-05-01

    Full Text Available An analysis architecture is built to make full use of natural environment corrosion of materials data. All environmental factors, such as average temperature, average relative humidity, rainfall hours, sunshine duration, chloride ion settlement, etc., in nine atmospheric test stations, including Beijing, Wuhan, Jiangjin, and Wanning, and seawater temperature, salinity, dissolved oxygen, pH values, etc. in four marine test stations, including Qingdao, Zhoushan, Xiamen, and Yulin, are modelled monthly using a statistical analysis technique. Normal distribution, logarithmic normal distribution, Weibull distribution, and uniform distribution of the samples are checked by the Shapiro-Wilk and Kolmogorov-Smirnov methods. Subsequently, the probability distribution function, the expected population value and variance, and the confidence interval are estimated. Corrosion data for twenty-two kinds of carbon steels, low alloy steels, and stainless steels, including A3, 3C, 16Mn, 10CrMoAl, 1Cr18Ni9Ti, in atmospheric and marine test stations are analyzed. The main environmental factors for atmospheric and marine corrosion of each type of steel are determined by grey relational analysis. Subsequently, a predictive model incorporating the main corrosion environmental factors, exposure time, and corrosion rate is built by the BP artificial neural network. After the evolution of corrosion pit depth is predicted by the artificial neural network, a fracture mechanics calculation is used to evaluate the residual life of a structure with corrosion pit defects.

  14. Microbially induced corrosion of carbon steel in deep groundwater environment

    Directory of Open Access Journals (Sweden)

    Pauliina eRajala

    2015-07-01

    Full Text Available The metallic low and intermediate level radioactive waste generally consists of carbon steel and stainless steels. The corrosion rate of carbon steel in deep groundwater is typically low, unless the water is very acidic or microbial activity in the environment is high. Therefore, the assessment of microbially induced corrosion of carbon steel in deep bedrock environment has become important for evaluating the safety of disposal of radioactive waste. Here we studied the corrosion inducing ability of indigenous microbial community from a deep bedrock aquifer. Carbon steel coupons were exposed to anoxic groundwater from repository site 100 m depth (Olkiluoto, Finland for periods of three and eight months. The experiments were conducted at both in situ temperature and room temperature to investigate the response of microbial population to elevated temperature. Our results demonstrate that microorganisms from the deep bedrock aquifer benefit from carbon steel introduced to the nutrient poor anoxic deep groundwater environment. In the groundwater incubated with carbon steel the planktonic microbial community was more diverse and 100-fold more abundant compared to the environment without carbon steel. The betaproteobacteria were the most dominant bacterial class in all samples where carbon steel was present, whereas in groundwater incubated without carbon steel the microbial community had clearly less diversity. Microorganisms induced pitting corrosion and were found to cluster inside the corrosion pits. Temperature had an effect on the species composition of microbial community and also affected the corrosion deposits layer formed on the surface of carbon steel.

  15. Microbially induced corrosion of carbon steel in deep groundwater environment.

    Science.gov (United States)

    Rajala, Pauliina; Carpén, Leena; Vepsäläinen, Mikko; Raulio, Mari; Sohlberg, Elina; Bomberg, Malin

    2015-01-01

    The metallic low and intermediate level radioactive waste generally consists of carbon steel and stainless steels. The corrosion rate of carbon steel in deep groundwater is typically low, unless the water is very acidic or microbial activity in the environment is high. Therefore, the assessment of microbially induced corrosion of carbon steel in deep bedrock environment has become important for evaluating the safety of disposal of radioactive waste. Here we studied the corrosion inducing ability of indigenous microbial community from a deep bedrock aquifer. Carbon steel coupons were exposed to anoxic groundwater from repository site 100 m depth (Olkiluoto, Finland) for periods of 3 and 8 months. The experiments were conducted at both in situ temperature and room temperature to investigate the response of microbial population to elevated temperature. Our results demonstrate that microorganisms from the deep bedrock aquifer benefit from carbon steel introduced to the nutrient poor anoxic deep groundwater environment. In the groundwater incubated with carbon steel the planktonic microbial community was more diverse and 100-fold more abundant compared to the environment without carbon steel. The betaproteobacteria were the most dominant bacterial class in all samples where carbon steel was present, whereas in groundwater incubated without carbon steel the microbial community had clearly less diversity. Microorganisms induced pitting corrosion and were found to cluster inside the corrosion pits. Temperature had an effect on the species composition of microbial community and also affected the corrosion deposits layer formed on the surface of carbon steel.

  16. Effect of Pre-Ageing Thermal Conditions on the Corrosion Properties ...

    African Journals Online (AJOL)

    From the results, the corrosion rate decreases with increasing pre-ageing time and temperatures. Equally, from the linear polarization data/curves, the corrosion rate of the treated alloy decreases at all ageing temperatures along with the ageing time. The Optical Microscope (OM) results of as-corroded samples revealed that ...

  17. Strength and Drying Shrinkage of Alkali-Activated Slag Paste and Mortar

    Directory of Open Access Journals (Sweden)

    Mao-chieh Chi

    2012-01-01

    Full Text Available The aim of this study is to investigate the strengths and drying shrinkage of alkali-activated slag paste and mortar. Compressive strength, tensile strength, and drying shrinkage of alkali-activated slag paste and mortar were measured with various liquid/slag ratios, sand/slag ratios, curing ages, and curing temperatures. Experimental results show that the higher compressive strength and tensile strength have been observed in the higher curing temperature. At the age of 56 days, AAS mortars show higher compressive strength than Portland cement mortars and AAS mortars with liquid/slag ratio of 0.54 have the highest tensile strength in all AAS mortars. In addition, AAS pastes of the drying shrinkage are higher than AAS mortars. Meanwhile, higher drying shrinkage was observed in AAS mortars than that observed comparable Portland cement mortars.

  18. Emission Channeling Studies of the Lattice Site of Oversized Alkali Atoms Implanted in Metals

    CERN Multimedia

    2002-01-01

    % IS340 \\\\ \\\\ As alkali atoms have the largest atomic radius of all elements, the determination of their lattice configuration following implantation into metals forms a critical test for the various models predicting the lattice site of implanted impurity atoms. The site determination of these large atoms will especially be a crucial check for the most recent model that relates the substitutional fraction of oversized elements to their solution enthalpy. Recent exploratory $^{213}$Fr and $^{221}$Fr $\\alpha$-emission channeling experiments at ISOLDE-CERN and hyperfine interaction measurements on Fr implanted in Fe gave an indication for anomalously large substitutional fractions. To investigate further the behaviour of Fr and other alkali atoms like Cs and Rb thoroughly, more on-line emission channeling experiments are needed. We propose a number of shifts for each element, where the temperature of the implanted metals will be varied between 50$^\\circ$ and 700$^\\circ$~K. Temperature dependent measurements wi...

  19. Impact of Soil Composition and Electrochemistry on Corrosion of Rock-cut Slope Nets along Railway Lines in China.

    Science.gov (United States)

    Chen, Jiao; Chen, Zhaoqiong; Ai, Yingwei; Xiao, Jingyao; Pan, Dandan; Li, Wei; Huang, Zhiyu; Wang, Yumei

    2015-10-09

    Taking the slope of Suiyu Railway to study, the research separately studied soil resistivity, soil electrochemistry (corrosion potential, oxidization reduction potential, electric potential gradient and pH), soil anions (total soluble salt, Cl(-), SO4(2-) and ), and soil nutrition (moisture content, organic matter, total nitrogen, alkali-hydrolysable nitrogen, available phosphorus, and available potassium) at different slope levels, and conducted corrosion grade evaluation on artificial soil according to its single index and comprehensive indexes. Compared with other factors, water has the biggest impact on the corrosion of slope protection net, followed by anion content. Total soluble salt has the moderate impact on the corrosion of slope protection net, and stray current has the moderate impact on the corrosion of mid-slope protection net. Comprehensive evaluation on the corrosive degree of soil samples indicates that the corrosion of upper slope is moderate, and the corrosion of mid-slope and lower slope is strong. Organic matter in soil is remarkably relevant to electric potential gradient. Available nitrogen, available potassium and available phosphorus are remarkably relevant to anions. The distribution of soil nutrient is indirectly relevant to slope type.

  20. Impact of Soil Composition and Electrochemistry on Corrosion of Rock-cut Slope Nets along Railway Lines in China

    Science.gov (United States)

    Chen, Jiao; Chen, Zhaoqiong; Ai, Yingwei; Xiao, Jingyao; Pan, Dandan; Li, Wei; Huang, Zhiyu; Wang, Yumei

    2015-01-01

    Taking the slope of Suiyu Railway to study, the research separately studied soil resistivity, soil electrochemistry (corrosion potential, oxidization reduction potential, electric potential gradient and pH), soil anions (total soluble salt, Cl−, SO42− and ), and soil nutrition (moisture content, organic matter, total nitrogen, alkali-hydrolysable nitrogen, available phosphorus, and available potassium) at different slope levels, and conducted corrosion grade evaluation on artificial soil according to its single index and comprehensive indexes. Compared with other factors, water has the biggest impact on the corrosion of slope protection net, followed by anion content. Total soluble salt has the moderate impact on the corrosion of slope protection net, and stray current has the moderate impact on the corrosion of mid-slope protection net. Comprehensive evaluation on the corrosive degree of soil samples indicates that the corrosion of upper slope is moderate, and the corrosion of mid-slope and lower slope is strong. Organic matter in soil is remarkably relevant to electric potential gradient. Available nitrogen, available potassium and available phosphorus are remarkably relevant to anions. The distribution of soil nutrient is indirectly relevant to slope type. PMID:26450811