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Sample records for suspension plasma sprayed

  1. Sintering of Fine Particles in Suspension Plasma Sprayed Coatings

    OpenAIRE

    Latka, Leszek; Goryachev, Sergey B.; Kozerski, Stefan; Pawlowski, Lech

    2010-01-01

    Suspension plasma spraying is a process that enables the production of finely grained nanometric or submicrometric coatings. The suspensions are formulated with the use of fine powder particles in water or alcohol with some additives. Subsequently, the suspension is injected into plasma jet and the liquid additives evaporate. The remaining fine solids are molten and subsequently agglomerate or remain solid, depending on their trajectory in the plasma jet. The coating’s microstructure results ...

  2. On reactive suspension plasma spraying of calcium titanate

    Czech Academy of Sciences Publication Activity Database

    Kotlan, Jiří; Pala, Zdeněk; Mušálek, Radek; Ctibor, Pavel

    2016-01-01

    Roč. 42, č. 3 (2016), s. 4607-4615 ISSN 0272-8842 R&D Projects: GA ČR GA15-12145S Institutional support: RVO:61389021 Keywords : Suspensions * X-raymethods * Perovskite s * Substrates * Suspension plasma spraying Subject RIV: JH - Ceramics, Fire-Resistant Materials and Glass Impact factor: 2.986, year: 2016 http://www.sciencedirect.com/science/article/pii/S0272884215022646

  3. On reactive suspension plasma spraying of calcium titanate

    Czech Academy of Sciences Publication Activity Database

    Kotlan, Jiří; Pala, Zdeněk; Mušálek, Radek; Ctibor, Pavel

    2016-01-01

    Roč. 42, č. 3 (2016), s. 4607-4615 ISSN 0272-8842 R&D Projects: GA ČR GA15-12145S Institutional support: RVO:61389021 Keywords : Suspensions * X-raymethods * Perovskites * Substrates * Suspension plasma spraying Subject RIV: JH - Ceramics, Fire-Resistant Materials and Glass Impact factor: 2.986, year: 2016 http://www.sciencedirect.com/science/article/pii/S0272884215022646

  4. Sintering of Fine Particles in Suspension Plasma Sprayed Coatings.

    Science.gov (United States)

    Latka, Leszek; Goryachev, Sergey B; Kozerski, Stefan; Pawlowski, Lech

    2010-07-01

    Suspension plasma spraying is a process that enables the production of finely grained nanometric or submicrometric coatings. The suspensions are formulated with the use of fine powder particles in water or alcohol with some additives. Subsequently, the suspension is injected into plasma jet and the liquid additives evaporate. The remaining fine solids are molten and subsequently agglomerate or remain solid, depending on their trajectory in the plasma jet. The coating's microstructure results from these two groups of particles arriving on a substrate or previously deposited coating. Previous experimental studies carried out for plasma sprayed titanium oxide and hydroxyapatite coatings enabled us to observe either a finely grained microstructure or, when a different suspension injection mode was used, to distinguish two zones in the microstructure. These two zones correspond to the dense zone formed from well molten particles, and the agglomerated zone formed from fine solid particles that arrive on the substrate in a solid state. The present paper focuses on the experimental and theoretical analysis of the formation process of the agglomerated zone. The experimental section establishes the heat flux supplied to the coating during deposition. In order to achieve this, calorimetric measurements were made by applying experimental conditions simulating the real coatings' growth. The heat flux was measured to be in the range from 0.08 to 0.5 MW/m²,depending on the experimental conditions. The theoretical section analyzes the sintering during the coating's growth, which concerns the fine particles arriving on the substrate in the solid state. The models of volume, grain boundary and surface diffusion were analyzed and adapted to the size and chemistry of the grains, temperature and time scales corresponding to the suspension plasma spraying conditions. The model of surface diffusion was found to best describe the sintering during suspension plasma spraying. The formation

  5. Sintering of Fine Particles in Suspension Plasma Sprayed Coatings

    Directory of Open Access Journals (Sweden)

    Leszek Latka

    2010-07-01

    Full Text Available Suspension plasma spraying is a process that enables the production of finely grained nanometric or submicrometric coatings. The suspensions are formulated with the use of fine powder particles in water or alcohol with some additives. Subsequently, the suspension is injected into plasma jet and the liquid additives evaporate. The remaining fine solids are molten and subsequently agglomerate or remain solid, depending on their trajectory in the plasma jet. The coating’s microstructure results from these two groups of particles arriving on a substrate or previously deposited coating. Previous experimental studies carried out for plasma sprayed titanium oxide and hydroxyapatite coatings enabled us to observe either a finely grained microstructure or, when a different suspension injection mode was used, to distinguish two zones in the microstructure. These two zones correspond to the dense zone formed from well molten particles, and the agglomerated zone formed from fine solid particles that arrive on the substrate in a solid state. The present paper focuses on the experimental and theoretical analysis of the formation process of the agglomerated zone. The experimental section establishes the heat flux supplied to the coating during deposition. In order to achieve this, calorimetric measurements were made by applying experimental conditions simulating the real coatings’ growth. The heat flux was measured to be in the range from 0.08 to 0.5 MW/m2,depending on the experimental conditions. The theoretical section analyzes the sintering during the coating’s growth, which concerns the fine particles arriving on the substrate in the solid state. The models of volume, grain boundary and surface diffusion were analyzed and adapted to the size and chemistry of the grains, temperature and time scales corresponding to the suspension plasma spraying conditions. The model of surface diffusion was found to best describe the sintering during suspension

  6. Suspensions Plasma Spraying of Ceramics with Hybrid Water-Stabilized Plasma Technology

    Czech Academy of Sciences Publication Activity Database

    Mušálek, Radek; Medřický, Jan; Tesař, T.; Kotlan, Jiří; Pala, Zdeněk; Lukáč, František; Chráska, Tomáš; Curry, N.

    2017-01-01

    Roč. 26, 1-2 (2017), s. 37-46 ISSN 1059-9630. [ISTC 2016: International Thermal Spray Conference. Shanghai, 10.05.2016-12.05.2016] R&D Projects: GA ČR GA15-12145S Institutional support: RVO:61389021 Keywords : alumina * ceramics * dense * hybrid plasma torch * suspension plasma spraying * water-stabilized plasma * yttria-stabilized zirconia (YSZ) Subject RIV: JK - Corrosion ; Surface Treatment of Materials OBOR OECD: Coating and films Impact factor: 1.488, year: 2016 http://link.springer.com/article/10.1007/s11666-016-0493-6

  7. Effect of suspension characteristics on in-flight particle properties and coating microstructures achieved by suspension plasma spray

    Science.gov (United States)

    Aubignat, E.; Planche, M. P.; Allimant, A.; Billières, D.; Girardot, L.; Bailly, Y.; Montavon, G.

    2014-11-01

    This paper focuses on the influence of suspension properties on the manufacturing of coatings by suspension plasma spraying (SPS). For this purpose, alumina suspensions were formulated with two different liquid phases: water and ethanol. Suspensions were atomized with a twin-fluid nozzle and injected in an atmospheric plasma jet. Suspension injection was optimized thanks to shadowgraphy observations and drop size distribution measurements performed by laser diffraction. In-flight particle velocities were evaluated by particle image velocimetry. In addition, splats were collected on glass substrates, with the same conditions as the ones used during the spray process. Scanning electron microscopy (SEM) and profilometry analyses were then performed to observe the splat morphology and thus to get information on plasma / suspension interactions, such as particle agglomeration. Finally, coatings were manufactured, characterized by SEM and compared to each other.

  8. Influence of Bondcoat Spray Process on Lifetime of Suspension Plasma-Sprayed Thermal Barrier Coatings

    Science.gov (United States)

    Gupta, M.; Markocsan, N.; Li, X.-H.; Östergren, L.

    2018-01-01

    Development of thermal barrier coatings (TBCs) manufactured by suspension plasma spraying (SPS) is of high commercial interest as SPS has been shown capable of producing highly porous columnar microstructures similar to the conventionally used electron beam-physical vapor deposition. However, lifetime of SPS coatings needs to be improved further to be used in commercial applications. The bondcoat microstructure as well as topcoat-bondcoat interface topography affects the TBC lifetime significantly. The objective of this work was to investigate the influence of different bondcoat deposition processes for SPS topcoats. In this work, a NiCoCrAlY bondcoat deposited by high velocity air fuel (HVAF) was compared to commercial vacuum plasma-sprayed NiCoCrAlY and PtAl diffusion bondcoats. All bondcoat variations were prepared with and without grit blasting the bondcoat surface. SPS was used to deposit the topcoats on all samples using the same spray parameters. Lifetime of these samples was examined by thermal cyclic fatigue testing. Isothermal heat treatment was performed to study bondcoat oxidation over time. The effect of bondcoat deposition process and interface topography on lifetime in each case has been discussed. The results show that HVAF could be a suitable process for bondcoat deposition in SPS TBCs.

  9. Development of suspension plasma sprayed alumina coatings with high enthalpy plasma torch

    Czech Academy of Sciences Publication Activity Database

    Tesař, Tomáš; Mušálek, Radek; Medřický, Jan; Kotlan, Jiří; Lukáč, František; Pala, Zdeněk; Ctibor, Pavel; Chráska, Tomáš; Houdková, Š.; Rimal, V.; Curry, N.

    2017-01-01

    Roč. 325, September (2017), s. 277-288 ISSN 0257-8972 R&D Projects: GA ČR GA15-12145S Institutional support: RVO:61389021 Keywords : Suspension plasma spraying * Aluminium oxide * Mechanical properties * Hardness * Adhesion * Wear resistance Subject RIV: JK - Corrosion ; Surface Treatment of Materials OBOR OECD: Coating and films Impact factor: 2.589, year: 2016 http://www.sciencedirect.com/science/article/pii/S0257897217306424

  10. Influence of Microstructure on Thermal Properties of Axial Suspension Plasma-Sprayed YSZ Thermal Barrier Coatings

    Czech Academy of Sciences Publication Activity Database

    Ganvir, A.; Curry, N.; Markocsan, N.; Nylen, P.; Joshi, S.; Vilémová, Monika; Pala, Zdeněk

    2016-01-01

    Roč. 25, 1-2 (2016), s. 202-212 ISSN 1059-9630. [ITSC 2015: International Thermal Spray Conference and Exposition. Long Beach, California, 11.05.2015-14.05.2015] Institutional support: RVO:61389021 Keywords : axial injection * column ar microstructure * porosity * suspension plasma spraying * thermal conductivity * thermal diffusivity Subject RIV: JK - Corrosion ; Surface Treatment of Materials Impact factor: 1.488, year: 2016 http://link.springer.com/article/10.1007%2Fs11666-015-0355-7

  11. Influence of Microstructure on Thermal Properties of Axial Suspension Plasma-Sprayed YSZ Thermal Barrier Coatings

    Czech Academy of Sciences Publication Activity Database

    Ganvir, A.; Curry, N.; Markocsan, N.; Nylen, P.; Joshi, S.; Vilémová, Monika; Pala, Zdeněk

    2016-01-01

    Roč. 25, 1-2 (2016), s. 202-212 ISSN 1059-9630. [ITSC 2015: International Thermal Spray Conference and Exposition. Long Beach, California, 11.05.2015-14.05.2015] Institutional support: RVO:61389021 Keywords : axial injection * columnar microstructure * porosity * suspension plasma spraying * thermal conductivity * thermal diffusivity Subject RIV: JK - Corrosion ; Surface Treatment of Materials Impact factor: 1.488, year: 2016 http://link.springer.com/article/10.1007%2Fs11666-015-0355-7

  12. Modeling of Micro- and Nanoparticle Characteristics in DC Suspension Plasma Spray

    Science.gov (United States)

    Shao, Xue-ming; Zhang, Kai; Xiong, Hong-bing

    2015-02-01

    Suspension plasma spray is a promising technology for surface coatings. In this work, a comprehensive numerical model was developed to investigate the multiphase flow of suspension droplets and nanoparticles in direct-current (DC) plasma spraying. A three-dimensional computational model was developed to describe the plasma jet flow fields coupled with the axial injection of suspension droplets in which the zirconia micro- and nanoparticles were dispersed. The suspension droplets were tracked using Lagrangian coordinates, considering particle heating, melting, and evaporation. After evaporation of the solvent surrounding the particle, the nanoparticles were discharged into the plasma flow. In addition to the viscous force exerted by the flow on the micrometer-sized particles, the Brownian force and the Saffman lift force were taken into account. The effects of the noncontinuum on particle momentum transfer and evaporation on heat transfer were also considered. The numerical predictions of gas flow temperature were compared with experimental data and numerical data obtained with a different computational fluid dynamics code. The agreement was reasonable. The trajectories, velocity, and temperature of nanoparticles were calculated, and compared with those of microparticles. The results showed that the Brownian force plays a major role in acceleration and heating of nanoparticles. Compared with the conventional plasma spray process with micrometer-sized feedstock, the nanoparticles in suspension plasma spraying were found to have a wider spatial distribution and higher temperature. The effects of operating parameters, such as the power input to the plasma gas and plasma gas composition, on the gas velocity and temperature were investigated. The parameters that have a significant effect on the heat and momentum transfer to the particles injected in the plasma jet were identified.

  13. Feasibility of suspension spraying of yttria-stabilized zirconia with water-stabilized plasma torch

    Czech Academy of Sciences Publication Activity Database

    Mušálek, Radek; Bertolissi, Gabriele; Medřický, J.; Kotlan, Jiří; Pala, Zdeněk; Curry, N.

    2015-01-01

    Roč. 268, April (2015), s. 58-62 ISSN 0257-8972. [Rencontres Internationales de la Projection Thermique/6./. Limoges, 11.12.2013-13.12.2013] R&D Projects: GA ČR(CZ) GPP108/12/P552 Institutional support: RVO:61389021 Keywords : Thermal spray coating * Suspension spraying * Thermal barrier coating * Water-stabilized plasma * High enthalpy plasma Subject RIV: JK - Corrosion ; Surface Treatment of Materials Impact factor: 2.139, year: 2015 http://www.sciencedirect.com/science/article/pii/S025789721400680X

  14. Manufacturing nanostructured YSZ coatings by suspension plasma spraying (SPS): effect of injection parameters

    International Nuclear Information System (INIS)

    Meillot, E; Vert, R; Caruyer, C; Damiani, D; Vardelle, M

    2011-01-01

    The suspension plasma spraying process is investigated using shadow imaging techniques to appreciate the different trajectories of the liquid jet interacting with a dc high-energy plasma flow. Then, the modelling of different liquid injections (isolated droplet, train of droplets and continuous jet) helps us to determine which injection type must be preferred. From that, coating depositions have been carried out with yttria zirconia suspension. Trajectory deviations at impact have been measured depending on the injection pressure and injection location. Coatings have been realized under the same operating investigations and their microstructures and mechanical properties have been characterized.

  15. Simulation of Effervescent Atomization and Nanoparticle Characteristics in Radio Frequency Suspension Plasma Spray

    Science.gov (United States)

    Xiong, Hong-Bing; Qian, Li-Juan; Lin, Jian-Zhong

    2012-03-01

    In this paper, a comprehensive model was developed to investigate the suspension spray for a radio frequency (RF) plasma torch coupled with an effervescent atomizer. Firstly, the RF plasma is simulated by solving the thermo-fluid transport equations with electromagnetic Maxwell equation. Secondly, primary atomization of the suspension is solved by a proposed one-dimensional breakup model and validated with the experimental data. Thirdly, the suspension droplets and discharged nanoparticles are modeled in Lagrangian manner, to calculate each particle tracking, acceleration, heating, melting and evaporation. Saffman lift force, Brownian force and non-continuum effect are considered for nanoparticle momentum transfer, as well as the effects of evaporation on heat transfer. This model predicts the nanoparticle trajectory, velocity, temperature and size in the RF suspension plasma spray. Effects of the torch and atomizer operating conditions on the particle characteristics are investigated. Such operating conditions include gas-to-liquid flow ratio, atomizer orifice diameter, injection pressure, power input level, plasmas gas flow rate, and powder material. The statistical distributions for the multiple particles are also discussed for different cases.

  16. Thermophysical properties of YSZ and YCeSZ suspension plasma sprayed coatings having different microstructures

    Czech Academy of Sciences Publication Activity Database

    Sokołowski, P.; Björklund, S.; Mušálek, Radek; Candidato, Jr., R.T.; Pawłowski, L.; Nait-Ali, B.; Smith, D.

    2017-01-01

    Roč. 318, May (2017), s. 28-38 ISSN 0257-8972. [International Meeting on Thermal Spraying (RIPT)/7./. Limoges, 09.12.2015-11.12.2015] R&D Projects: GA ČR GA15-12145S Institutional support: RVO:61389021 Keywords : Thermal Barrier Coatings (TBC) * Suspension Plasma Spraying * Thermal conductivity * Specific heat * Thermal dilatation * Response function method Subject RIV: JK - Corrosion ; Surface Treatment of Materials OBOR OECD: Coating and films Impact factor: 2.589, year: 2016 http://www.sciencedirect.com/science/article/pii/S0257897217302086

  17. Failure Analysis of Multilayered Suspension Plasma-Sprayed Thermal Barrier Coatings for Gas Turbine Applications

    Science.gov (United States)

    Gupta, M.; Markocsan, N.; Rocchio-Heller, R.; Liu, J.; Li, X.-H.; Östergren, L.

    2018-02-01

    Improvement in the performance of thermal barrier coatings (TBCs) is one of the key objectives for further development of gas turbine applications. The material most commonly used as TBC topcoat is yttria-stabilized zirconia (YSZ). However, the usage of YSZ is limited by the operating temperature range which in turn restricts the engine efficiency. Materials such as pyrochlores, perovskites, rare earth garnets are suitable candidates which could replace YSZ as they exhibit lower thermal conductivity and higher phase stability at elevated temperatures. The objective of this work was to investigate different multilayered TBCs consisting of advanced topcoat materials fabricated by suspension plasma spraying (SPS). The investigated topcoat materials were YSZ, dysprosia-stabilized zirconia, gadolinium zirconate, and ceria-yttria-stabilized zirconia. All topcoats were deposited by TriplexPro-210TM plasma spray gun and radial injection of suspension. Lifetime of these samples was examined by thermal cyclic fatigue and thermal shock testing. Microstructure analysis of as-sprayed and failed specimens was performed with scanning electron microscope. The failure mechanisms in each case have been discussed in this article. The results show that SPS could be a promising route to produce multilayered TBCs for high-temperature applications.

  18. Nanostructured Photocatalytic TiO2 Coating Deposited by Suspension Plasma Spraying with Different Injection Positions

    Science.gov (United States)

    Liu, Xuezhang; Wen, Kui; Deng, Chunming; Yang, Kun; Deng, Changguang; Liu, Min; Zhou, Kesong

    2018-02-01

    High plasma power is beneficial for the deposition efficiency and adhesive strength of suspension-sprayed photocatalytic TiO2 coatings, but it confronts two challenges: one is the reduced activity due to the critical phase transformation of anatase into rutile, and the other is fragmented droplets which cannot be easily injected into the plasma core. Here, TiO2 coatings were deposited at high plasma power and the position of suspension injection was varied with the guidance of numerical simulation. The simulation was based on a realistic three-dimensional time-dependent numerical model that included the inside and outside of torch regions. Scanning electron microscopy was performed to study the microstructure of the TiO2 coatings, whereas x-ray diffraction was adopted to analyze phase composition. Meanwhile, photocatalytic activities of the manufactured TiO2 coatings were evaluated by the degradation of an aqueous solution of methylene blue dye. Fragmented droplets were uniformly injected into the plasma jet, and the solidification pathway of melting particles was modified by varying the position of suspension injection. A nanostructured TiO2 coating with 93.9% anatase content was obtained at high plasma power (48.1 kW), and the adhesive coating bonding to stainless steel exhibited the desired photocatalytic activity.

  19. Adhesion of YSZ suspension plasma-sprayed coating on smooth and thin substrates

    International Nuclear Information System (INIS)

    Vert, R.; Meillot, E.; Chicot, D.; Dublanche-Tixier, C.; Vardelle, A.; Mariaux, G.

    2010-01-01

    The design concept of the gas-cooled fast reactor which is a 4. generation nuclear reactor, requires protective coatings able to operate at 850 C and protect the underlying structure in case of sudden increase of the functional temperature up to 1250 C and depressurization from 0.70 MPa to atmospheric pressure. The parts to be covered are made of 1 mm thick materials resistant to heat and erosion and exhibiting high mechanical properties at high temperatures, such as the Haynes (R)230 nickel-based alloy. In this study, the use of suspension plasma spraying to manufacture zirconia coatings is explored. The spraying conditions were optimized for the elaboration of coatings on stainless steel AISI 304L substrates and then adapted for Haynes 230 substrates. A special attention was paid to coating adhesion that was investigated by using a Vickers indentation cracking method. (authors)

  20. Thermal Conductivity Analysis and Lifetime Testing of Suspension Plasma-Sprayed Thermal Barrier Coatings

    Directory of Open Access Journals (Sweden)

    Nicholas Curry

    2014-08-01

    Full Text Available Suspension plasma spraying (SPS has become an interesting method for the production of thermal barrier coatings for gas turbine components. The development of the SPS process has led to structures with segmented vertical cracks or column-like structures that can imitate strain-tolerant air plasma spraying (APS or electron beam physical vapor deposition (EB-PVD coatings. Additionally, SPS coatings can have lower thermal conductivity than EB-PVD coatings, while also being easier to produce. The combination of similar or improved properties with a potential for lower production costs makes SPS of great interest to the gas turbine industry. This study compares a number of SPS thermal barrier coatings (TBCs with vertical cracks or column-like structures with the reference of segmented APS coatings. The primary focus has been on lifetime testing of these new coating systems. Samples were tested in thermo-cyclic fatigue at temperatures of 1100 °C for 1 h cycles. Additional testing was performed to assess thermal shock performance and erosion resistance. Thermal conductivity was also assessed for samples in their as-sprayed state, and the microstructures were investigated using SEM.

  1. The microstructural studies of suspension plasma sprayed zirconia coatings with the use of high-energy plasma torches

    Czech Academy of Sciences Publication Activity Database

    Sokołowski, P.; Nylen, P.; Mušálek, Radek; Łatka, L.; Kozerski, S.; Dietrich, D.; Lampke, T.; Pawłowski, L.

    2017-01-01

    Roč. 318, May (2017), s. 250-261 ISSN 0257-8972. [International Meeting on Thermal Spraying (RIPT)/7./. Limoges, 09.12.2015-11.12.2015] R&D Projects: GA ČR GA15-12145S Institutional support: RVO:61389021 Keywords : Water-stabilized plasma (WSP) * Gas-stabilized plasma (GSP) * Suspension injection * Columnar microstructure * Two-zones microstructure * Electron backscatter diffraction Subject RIV: JK - Corrosion ; Surface Treatment of Material s OBOR OECD: Coating and films Impact factor: 2.589, year: 2016 http://www. science direct.com/ science /article/pii/S0257897217302645

  2. Radio frequency (RF) suspension plasma sprayed ultra-fine hydroxyapatite (HA)/zirconia composite powders.

    Science.gov (United States)

    Kumar, Rajendra; Cheang, P; Khor, K A

    2003-07-01

    Ultra-fine hydroxyapatite (HA)/ZrO(2) composite powders was synthesised by radio frequency (RF) induction suspension plasma spray. A wet suspension of HA/ZrO(2) was employed as feedstock. The suspension was injected axially into the RF plasma to produce the nano-composite powders, which were subsequently accumulated in cyclone collectors. The particle size and morphology was resolved by using the Zeta potential nano-particle size analyser, scanning electron microscopy, transmission electron microscopy, field emission microscopy techniques. The phase composition, phase concentration, and, molecular structure of the powders were characterised using differential scanning calorimetry, Fourier transform infra-red and X-ray diffractometry with quantitative phase analysis empowered by the Rietveld method. Results indicated that nano-size, spherical HA/ZrO(2) composite powders were produced with varying morphological features that depend on the thermal treatment. Calcium zirconate (CaZrO(3)) was produced as a byproduct whose biocompatibility is not well documented. Results also showed that the HA decomposed into alpha and beta-TCP due to decreasing Ca/P ratio with the formation of CaZrO(3).

  3. Controlling Microstructure of Yttria-Stabilized Zirconia Prepared from Suspensions and Solutions by Plasma Spraying with High Feed Rates.

    Czech Academy of Sciences Publication Activity Database

    Mušálek, Radek; Medřický, Jan; Tesař, Tomáš; Kotlan, Jiří; Pala, Zdeněk; Lukáč, František; Illková, Ksenia; Hlína, Michal; Chráska, Tomáš; Sokołowski, P.; Curry, N.

    2017-01-01

    Roč. 26, č. 8 (2017), s. 1787-1803 ISSN 1059-9630 R&D Projects: GA ČR GA15-12145S Institutional support: RVO:61389021 Keywords : hybrid plasma torch * microstructure * solution * precursor spraying * suspension spraying * thermal barrier * coatings (TBCs) * water-stabilized plasma * yttria-stabilized zirconia (YSZ) Subject RIV: JK - Corrosion ; Surface Treatment of Materials OBOR OECD: Coating and films Impact factor: 1.488, year: 2016 https://link.springer.com/article/10.1007/s11666-017-0622-x

  4. Effect of Suspension Plasma-Sprayed YSZ Columnar Microstructure and Bond Coat Surface Preparation on Thermal Barrier Coating Properties

    Science.gov (United States)

    Bernard, Benjamin; Quet, Aurélie; Bianchi, Luc; Schick, Vincent; Joulia, Aurélien; Malié, André; Rémy, Benjamin

    2017-08-01

    Suspension plasma spraying (SPS) is identified as promising for the enhancement of thermal barrier coating (TBC) systems used in gas turbines. Particularly, the emerging columnar microstructure enabled by the SPS process is likely to bring about an interesting TBC lifetime. At the same time, the SPS process opens the way to a decrease in thermal conductivity, one of the main issues for the next generation of gas turbines, compared to the state-of-the-art deposition technique, so-called electron beam physical vapor deposition (EB-PVD). In this paper, yttria-stabilized zirconia (YSZ) coatings presenting columnar structures, performed using both SPS and EB-PVD processes, were studied. Depending on the columnar microstructure readily adaptable in the SPS process, low thermal conductivities can be obtained. At 1100 °C, a decrease from 1.3 W m-1 K-1 for EB-PVD YSZ coatings to about 0.7 W m-1 K-1 for SPS coatings was shown. The higher content of porosity in the case of SPS coatings increases the thermal resistance through the thickness and decreases thermal conductivity. The lifetime of SPS YSZ coatings was studied by isothermal cyclic tests, showing equivalent or even higher performances compared to EB-PVD ones. Tests were performed using classical bond coats used for EB-PVD TBC coatings. Thermal cyclic fatigue performance of the best SPS coating reached 1000 cycles to failure on AM1 substrates with a β-(Ni,Pt)Al bond coat. Tests were also performed on AM1 substrates with a Pt-diffused γ-Ni/γ'-Ni3Al bond coat for which more than 2000 cycles to failure were observed for columnar SPS YSZ coatings. The high thermal compliance offered by both the columnar structure and the porosity allowed the reaching of a high lifetime, promising for a TBC application.

  5. Suspension thermal spraying of hydroxyapatite: microstructure and in vitro behaviour.

    Science.gov (United States)

    Bolelli, Giovanni; Bellucci, Devis; Cannillo, Valeria; Lusvarghi, Luca; Sola, Antonella; Stiegler, Nico; Müller, Philipp; Killinger, Andreas; Gadow, Rainer; Altomare, Lina; De Nardo, Luigi

    2014-01-01

    In cementless fixation of metallic prostheses, bony ingrowth onto the implant surface is often promoted by osteoconductive plasma-sprayed hydroxyapatite coatings. The present work explores the use of the innovative High Velocity Suspension Flame Spraying (HVSFS) process to coat Ti substrates with thin homogeneous hydroxyapatite coatings. The HVSFS hydroxyapatite coatings studied were dense, 27-37μm thick, with some transverse microcracks. Lamellae were sintered together and nearly unidentifiable, unlike conventional plasma-sprayed hydroxyapatite. Crystallinities of 10%-70% were obtained, depending on the deposition parameters and the use of a TiO2 bond coat. The average hardness of layers with low (hydroxyapatite, with a Weibull modulus of ≈3.3. During soaking in simulated body fluid, glassy coatings were progressively resorbed and replaced by a new, precipitated hydroxyapatite layer, whereas coatings with 70% crystallinity were stable up to 14days of immersion. The interpretation of the precipitation behaviour was also assisted by surface charge assessments, performed through Z-potential measurements. During in vitro tests, HA coatings showed no cytotoxicity towards the SAOS-2 osteoblast cell line, and surface cell proliferation was comparable with proliferation on reference polystyrene culture plates. © 2013.

  6. Suspension thermal spraying of hydroxyapatite: Microstructure and in vitro behaviour

    Energy Technology Data Exchange (ETDEWEB)

    Bolelli, Giovanni, E-mail: giovanni.bolelli@unimore.it [Department of Engineering “Enzo Ferrari”, Università di Modena e Reggio Emilia, Via Vignolese 905, 41125 Modena, MO (Italy); Bellucci, Devis; Cannillo, Valeria; Lusvarghi, Luca; Sola, Antonella [Department of Engineering “Enzo Ferrari”, Università di Modena e Reggio Emilia, Via Vignolese 905, 41125 Modena, MO (Italy); Stiegler, Nico; Müller, Philipp; Killinger, Andreas; Gadow, Rainer [Institute for Manufacturing Technologies of Ceramic Components and Composites (IMTCCC), Universität Stuttgart, Allmandring 7b, 70569 Stuttgart (Germany); Altomare, Lina; De Nardo, Luigi [Dipartimento di Chimica, Materiali e Ingegneria Chimica “G. Natta”, Politecnico di Milano, Via Mancinelli 7, I-20131 Milano (Italy)

    2014-01-01

    In cementless fixation of metallic prostheses, bony ingrowth onto the implant surface is often promoted by osteoconductive plasma-sprayed hydroxyapatite coatings. The present work explores the use of the innovative High Velocity Suspension Flame Spraying (HVSFS) process to coat Ti substrates with thin homogeneous hydroxyapatite coatings. The HVSFS hydroxyapatite coatings studied were dense, 27–37 μm thick, with some transverse microcracks. Lamellae were sintered together and nearly unidentifiable, unlike conventional plasma-sprayed hydroxyapatite. Crystallinities of 10%–70% were obtained, depending on the deposition parameters and the use of a TiO{sub 2} bond coat. The average hardness of layers with low (< 24%) and high (70%) crystallinity was ≈ 3.5 GPa and ≈ 4.5 GPa respectively. The distributions of hardness values, all characterised by Weibull modulus in the 5–7 range, were narrower than that of conventional plasma-sprayed hydroxyapatite, with a Weibull modulus of ≈ 3.3. During soaking in simulated body fluid, glassy coatings were progressively resorbed and replaced by a new, precipitated hydroxyapatite layer, whereas coatings with 70% crystallinity were stable up to 14 days of immersion. The interpretation of the precipitation behaviour was also assisted by surface charge assessments, performed through Z-potential measurements. During in vitro tests, HA coatings showed no cytotoxicity towards the SAOS-2 osteoblast cell line, and surface cell proliferation was comparable with proliferation on reference polystyrene culture plates. - Highlights: • Thin, dense HA layers were originated by HVSFS deposition of molten agglomerates of ≈ 1 μm. • Tensile adhesion strength of HVSFS HA onto Ti well above the threshold of ISO 13779-2 • Crystallinity (10–70%) is determined by system temperature during deposition. • Crystallinity controls the reactivity during immersion in simulated body fluid. • SAOS-2 osteoblast-like cells adhered well and

  7. Advanced Nanoscale Coatings with Plasma Spray

    National Research Council Canada - National Science Library

    Atteridge, David

    2000-01-01

    .... A secondary research charter developed as this program proceeded was the assessment of the feasibility of using cored wire filled with WE-Co powder as a feed-stock for both plasma spray and twin-wire-arc spray (TWAS...

  8. Plasma-Sprayed Photocatalytic Zinc Oxide Coatings

    Science.gov (United States)

    Navidpour, A. H.; Kalantari, Y.; Salehi, M.; Salimijazi, H. R.; Amirnasr, M.; Rismanchian, M.; Azarpour Siahkali, M.

    2017-04-01

    Fabrication of semiconductor coatings with photocatalytic action for photodegradation of organic pollutants is highly desirable. In this research, pure zinc oxide, which is well known for its promising photocatalytic activity, was deposited on stainless-steel plates by plasma spraying. The phase composition and microstructure of the deposited films were studied by x-ray diffraction analysis and scanning electron microscopy, respectively. Despite the low-energy conditions of the plasma spraying process, the zinc oxide coatings showed good mechanical integrity on the substrate. Their photocatalytic activity was evaluated using aqueous solution of methylene blue at concentration of 5 mg L-1. The results showed the potential of the plasma spraying technique to deposit zinc oxide coatings with photocatalytic action under ultraviolet illumination. Ultraviolet-visible (UV-Vis) diffuse reflectance spectroscopy confirmed that the plasma spraying method could deposit zinc oxide films with higher photoabsorption ability relative to the initial powder.

  9. Properties of Plasma and HVOF Sprayed Coatings

    Directory of Open Access Journals (Sweden)

    Wojciech Żórawski

    2012-11-01

    Full Text Available The work compares the properties of plasma and HVOF thermally sprayed coatings obtained by blending the NiCrBSi and Fe2O3 powders. The deposition was performed by means of the Plancer PN-120 and the Diamond Jet guns for plasma spraying and HVOF spraying respectively. The SEM (EDS method was employed to study the microstructure of the produced coatings. Although the blended powders differ in particle size, shape, and distribution, it is possible to obtain composite coatings with an NiCrBSi matrix containing iron oxides. Except for a different microstructure, plasma and HVOF coatings have a different phase composition, which was examined using the Bruker D-8 Advance diffractometer. Studies of the coatings wear and scuffing resistance showed that an optimal content of Fe2O3 is about 26 % for plasma sprayed coatings and 22.5 % for HVOF deposited coatings.

  10. Creep of plasma sprayed zirconia

    Science.gov (United States)

    Firestone, R. F.; Logan, W. R.; Adams, J. W.

    1982-01-01

    Specimens of plasma-sprayed zirconia thermal barrier coatings with three different porosities and different initial particle sizes were deformed in compression at initial loads of 1000, 2000, and 3500 psi and temperatures of 1100 C, 1250 C, and 1400 C. The coatings were stabilized with lime, magnesia, and two different concentrations of yttria. Creep began as soon as the load was applied and continued at a constantly decreasing rate until the load was removed. Temperature and stabilization had a pronounced effect on creep rate. The creep rate for 20% Y2O3-80% ZrO2 was 1/3 to 1/2 that of 8% Y2O3-92% ZrO2. Both magnesia and calcia stabilized ZrO2 crept at a rate 5 to 10 times that of the 20% Y2O3 material. A near proportionality between creep rate and applied stress was observed. The rate controlling process appeared to be thermally activated, with an activation energy of approximately 100 cal/gm mole K. Creep deformation was due to cracking and particle sliding.

  11. Induction plasma-sprayed photocatalytically active titania coatings and their characterisation by micro-Raman spectroscopy

    Czech Academy of Sciences Publication Activity Database

    Burlacov, I.; Jirkovský, Jaromír; Muller, M.; Heimann, R. B.

    2006-01-01

    Roč. 201, 1-2 (2006), s. 255-264 ISSN 0257-8972 Grant - others:European Communities(XE) EVKI-2002-30025 Institutional research plan: CEZ:AV0Z40400503 Source of funding: R - rámcový projekt EK Keywords : titania (anatase) coatings * induction plasma spraying * suspension plasma spraying * Raman spectroscopy Subject RIV: CG - Electrochemistry Impact factor: 1.559, year: 2006

  12. Plasma spray technology process parameters and applications

    International Nuclear Information System (INIS)

    Sreekumar, K.P.; Karthikeyan, J.; Ananthapadmanabhan, P.V.; Venkatramani, N.; Chatterjee, U.K.

    1991-01-01

    The current trend in the structural design philosophy is based on the use of substrate with the necessary mechanical properties and a thin coating to exhibit surface properties. Plasma spray process is a versatile surface coating technique which finds extensive application in meeting advance technologies. This report describes the plasma spray technique and its use in developing coatings for various applications. The spray system is desribed in detail including the different variables such as power input to the torch, gas flow rate, powder properties, powder injection, etc. and their interrelation in deciding the quality of the coating. A brief write-up on the various plasma spray coatings developed for different applications is also included. (author). 15 refs., 15 figs., 2 tabs

  13. Consolidation of tungsten disilicide by plasma spraying

    Czech Academy of Sciences Publication Activity Database

    Brožek, Vlastimil; Ctibor, Pavel; Matějíček, Jiří; Rohan, Pavel; Janča, J.

    2007-01-01

    Roč. 52, č. 3 (2007), s. 311-320 ISSN 0001-7043 R&D Projects: GA ČR(CZ) GA104/05/0540 Institutional research plan: CEZ:AV0Z20430508 Keywords : Water stabilized plasma * tungsten disilicide * plasma deposition * thermal spray coatings Subject RIV: JJ - Other Materials

  14. Plasma sprayed coatings on crankshaft used steels

    Science.gov (United States)

    Mahu, G.; Munteanu, C.; Istrate, B.; Benchea, M.

    2017-08-01

    Plasma spray coatings may be an alternative to conventional heat treatment of main journals and crankpins of the crankshaft. The applications of plasma coatings are various and present multiple advantages compared to electric arc wire spraying or flame spraying. The study examines the layers sprayed with the following powders: Cr3C2- 25(Ni 20Cr), Al2O3- 13TiO2, Cr2O3-SiO2- TiO2 on the surface of steels used in the construction of a crankshaft (C45). The plasma spray coatings were made with the Spray wizard 9MCE facility at atmospheric pressure. The samples were analyzed in terms of micro and morphological using optical microscopy, scanning electron microscopy and X-ray diffraction. Wear tests on samples that have undergone simulates extreme working conditions of the crankshafts. In order to emphasize adherence to the base material sprayed layer, were carried out tests of microscratches and micro-indentation. Results have showed a relatively compact morphological aspect given by the successive coatings with splat-like specific structures. Following the microscratch analysis it can be concluded that Al2O3-13TiO2 coating has a higher purpose in terms of hardness compared to Cr3C2-(Ni 20Cr) and Cr2O3-SiO2- TiO2 powders. Thermal coatings of the deposited powders have increased the mechanical properties of the material. The results stand to confirm that plasma sprayed Al2O3-13TiO2 powder is in fact a efficient solution for preventing mechanical wear, even with a faulty lubrication system.

  15. Automatic targeting of plasma spray gun

    International Nuclear Information System (INIS)

    Abbatiello, L.A.; Neal, R.E.

    1978-01-01

    A means for monitoring the material portion in the flame of a plasma spray gun during spraying operations is described. A collimated detector, sensitive to certain wavelengths of light emission, is used to locate the centroid of the material with each pass of the gun. The response from the detector is then relayed to the gun controller to be used to automatically realign the gun

  16. Study on plasma sprayed boron carbide coating

    Science.gov (United States)

    Zeng, Yi; Lee, Soo W.; Ding, Chuanxian

    2002-03-01

    The microstructure, phase composition, and mechanical properties of boron carbide coatings formed by atmospheric plasma spraying (APS) are studied in the present work. The boron carbide coating with high microhardness and low porosity could be produced by APS. The decomposition of boron carbide powder during the plasma spray process would result in the formation of the BxC phase and an increase of the carbon phase, which is confirmed by transmission electron microscopy, x-ray photoelectron spectroscopy, and x-ray diffraction results.

  17. Plasma sprayed basalt/chromium oxide coatings

    Czech Academy of Sciences Publication Activity Database

    Ageorges, H.; Medarhri, Z.; Ctibor, Pavel; Fauchais, P.

    2007-01-01

    Roč. 11, č. 1 (2007), s. 71-82 ISSN 1093-3611 Institutional research plan: CEZ:AV0Z20430508 Keywords : Chromia, basalt * plasma spraying * microstructure * phase analysis Subject RIV: JH - Ceramics, Fire-Resistant Materials and Glass Impact factor: 0.268, year: 2007

  18. Dielectric properties of plasma sprayed silicates

    Czech Academy of Sciences Publication Activity Database

    Ctibor, Pavel; Sedláček, J.; Neufuss, Karel; Dubský, Jiří; Chráska, Pavel

    -, č. 31 (2005), s. 315-321 ISSN 0272-8842 R&D Projects: GA ČR(CZ) GA202/03/0708 Institutional research plan: CEZ:AV0Z20430508 Keywords : Optical microscopy * electrical properties * silicates * insulators * plasma spraying Subject RIV: JH - Ceramics, Fire-Resistant Materials and Glass Impact factor: 0.702, year: 2005

  19. Laser treatment of plasma sprayed HA coatings

    NARCIS (Netherlands)

    Khor, KA; Vreeling, A; Dong, ZL; Cheang, P

    1999-01-01

    Laser treatment was conducted on plasma sprayed hydroxyapatite (HA) coatings using a Nd-YAG pulse laser. Various laser parameters were investigated. The results showed that the HA surface melted when an energy level of greater than or equal to 2 J and a spot size of 2 mm was employed during

  20. Plasma spraying of cerium-doped YAG

    Czech Academy of Sciences Publication Activity Database

    Ctibor, Pavel; Kubát, J.; Pala, Zdeněk; Nevrlá, Barbara

    2014-01-01

    Roč. 29, č. 19 (2014), s. 2344-2351 ISSN 0884-2914 R&D Projects: GA ČR(CZ) GAP108/12/1872 Institutional support: RVO:61389021 Keywords : plasma spraying * water-stabilized plasma Subject RIV: JK - Corrosion ; Surface Treatment of Materials Impact factor: 1.647, year: 2014 http://dx.doi.org/10.1557/jmr.2014.251

  1. High quality ceramic coatings sprayed by high efficiency hypersonic plasma spraying gun

    International Nuclear Information System (INIS)

    Zhu Sheng; Xu Binshi; Yao JiuKun

    2005-01-01

    This paper introduced the structure of the high efficiency hypersonic plasma spraying gun and the effects of hypersonic plasma jet on the sprayed particles. The optimised spraying process parameters for several ceramic powders such as Al 2 O 3 , Cr 2 O 3 , ZrO 2 , Cr 3 C 2 and Co-WC were listed. The properties and microstructure of the sprayed ceramic coatings were investigated. Nano Al 2 O 3 -TiO 2 ceramic coating sprayed by using the high efficiency hypersonic plasma spraying was also studied. Compared with the conventional air plasma spraying, high efficiency hypersonic plasma spraying improves greatly the ceramic coatings quality but at low cost. (orig.)

  2. Plasma Processes: Plasma sprayed alumina coatings for radiation ...

    Indian Academy of Sciences (India)

    Conventional design of radiation detectors uses sintered ceramic insulating modules. The major drawback of these ceramic components is their inherent brittleness. Ion chambers, in which these ceramic spacers are replaced by metallic components with plasma spray coated alumina, have been developed in our Research ...

  3. Study of Multi-Function Micro-Plasma Spraying Technology

    International Nuclear Information System (INIS)

    Wang Liuying; Wang Hangong; Hua Shaochun; Cao Xiaoping

    2007-01-01

    A multi-functional micro-arc plasma spraying system was developed according to aerodynamics and plasma spray theory. The soft switch IGBT (Insulated Gate Bipolar Transistor) invert technique, micro-computer control technique, convergent-divergent nozzle structure and axial powder feeding techniques have been adopted in the design of the micro-arc plasma spraying system. It is not only characterized by a small volume, a light weight, highly accurate control, high deposition efficiency and high reliability, but also has multi-functions in plasma spraying, welding and quenching. The experimental results showed that the system can produce a supersonic flame at a low power, spray Al 2 O 3 particles at an average speed up to 430 m/s, and make nanostructured AT13 coatings with an average bonding strength of 42.7 MPa. Compared to conventional 9M plasma spraying with a higher power, the coatings with almost the same properties as those by conventional plasma spray can be deposited by multi-functional micro-arc plasma spraying with a lower power plasma arc due to an improved power supply design, spray gun structure and powder feeding method. Moreover, this system is suitable for working with thin parts and undertaking on site repairs, and as a result, the application of plasma spraying will be greatly extended

  4. Material design of ceramic coating by plasma spray method

    International Nuclear Information System (INIS)

    Nakamichi, M.; Kawamura, H.; Takabatake, T.

    1998-01-01

    In the ceramic coating on substrate, cracking and peeling occur due to the difference of thermal expansion between substrate material and coating material. For evaluation of peeling property of plasma sprayed coating, it is demanded that thermal properties of plasma sprayed coating are estimated in detail. In this study, the results of comparison of thermal properties between bulk material and plasma sprayed material are investigated to design the ceramic coating quantitatively. Thermal conductivity of plasma sprayed MgO.Al 2 O 3 is decreased by approximately 50% to that of sintered MgO.Al 2 O 3 . Thermal conductivity of plasma sprayed 410SS agreed well with the calculation results of relation between porosity and thermal conductivity of iron sintered material. Thermal expansions of atmospheric plasma sprayed MgO.Al 2 O 3 and bulk 410SS, respectively. Therefore, as to material design on ceramic coating, it was made clear that thermal conductivity is more important than thermal expansion. (orig.)

  5. Automated Plasma Spray (APS) process feasibility study: Plasma spray process development and evaluation

    Science.gov (United States)

    Fetheroff, C. W.; Derkacs, T.; Matay, I. M.

    1979-01-01

    An automated plasma spray (APS) process was developed to apply two layer (NiCrAlY and ZrO2-12Y2O3) thermal-barrier coatings to aircraft gas turbine engine blade airfoils. The APS process hardware consists of four subsystems: a mechanical blade positioner incorporating two interlaced six-degree-of-freedom assemblies; a noncoherent optical metrology subsystem; a microprocessor-based adaptive system controller; and commercial plasma spray equipment. Over fifty JT9D first stage turbine blades specimens were coated with the APS process in preliminary checkout and evaluation studies. The best of the preliminary specimens achieved an overall coating thickness uniformity of + or - 53 micrometers, much better than is achievable manually. Factors limiting this performance were identified and process modifications were initiated accordingly. Comparative evaluations of coating thickness uniformity for manually sprayed and APS coated specimens were initiated. One of the preliminary evaluation specimens was subjected to a torch test and metallographic evaluation.

  6. Research of Plasma Spraying Process on Aluminum-Magnesium Alloy

    Directory of Open Access Journals (Sweden)

    Patricija Kavaliauskaitė

    2016-04-01

    Full Text Available The article examines plasma sprayed 95Ni-5Al coatings on alu-minum-magnesium (Mg ≈ 2,6‒3,6 % alloy substrate. Alumi-num-magnesium samples prior spraying were prepared with mechanical treatment (blasting with Al2O3. 95Ni-5Al coatings on aluminum-magnesium alloys were sprayed with different parameters of process and coating‘s thickness, porosity, micro-hardness and microstructure were evaluated. Also numerical simulations in electric and magnetic phenomena of plasma spray-ing were carried out.

  7. Influence of spray parameters on the microstructure and mechanical properties of gas-tunnel plasma sprayed hydroxyapatite coatings

    International Nuclear Information System (INIS)

    Morks, M.F.; Kobayashi, Akira

    2007-01-01

    For biomedical applications, hydroxyapatite (HA) coatings were deposited on 304 stainless steel substrate by using a gas tunnel type plasma spraying process. The influences of spraying distances and plasma arc currents on the microstructure, hardness and adhesion properties of HA coatings were investigated. Microstructure observation by SEM showed that HA coatings sprayed at low plasma power have a porous structure and poor hardness. HA coatings sprayed at high plasma power and short spraying distance are characterized by good adhesion and low porosity with dense structure. Hardness increased for HA coatings sprayed at shorter spraying distance and higher plasma power, mainly due to the formation of dense coatings

  8. Plasma Spraying of Magnetite Coatings for M.W. Applications

    OpenAIRE

    Enikov, R.; Nedkov, I.; Oliver, D.

    1997-01-01

    The possibilities of arc - plasma spray deposition of polycrystalline ferromagnetic coating are investigated. Powder sintered microwave absorbing ferrite materials were deposited by arc-plasma jet on polycrystalline substrates. By varying the distance between plasma torch and substrates and the spray duration, coatings with different thickness and porosity were obtained. The coatings characteristics were studied by optical, SEM and XRD methods. The mechanism of the magnetic structure formatio...

  9. Latest Researches Advances of Plasma Spraying: From Splat to Coating Formation

    Science.gov (United States)

    Fauchais, P.; Vardelle, M.; Goutier, S.

    2016-12-01

    The plasma spray process with solid feedstock, mainly ceramics powders, studied since the sixties is now a mature technology. The plasma jet and particle in-flight characterizations are now well established. The use of computer-aided robot trajectory allows spraying on industrial parts with complex geometries. Works about splat formation have shown the importance of: the substrate preheating over the transition temperature to get rid of adsorbates and condensates, substrate chemistry, crystal structure and substrate temperature during the whole coating process. These studies showed that coating properties strongly depend on the splat formation and layering. The first part of this work deals with a summary of conventional plasma spraying key points. The second part presents the current knowledge in plasma spraying with liquid feedstock, technology developed for about two decades with suspensions of particles below micrometers or solutions of precursors that form particles a few micrometers sized through precipitation. Coatings are finely structured and even nanostructured with properties arousing the interest of researchers. However, the technology is by far more complex than the conventional ones. The main conclusions are that models should be developed further, plasma torches and injection setups adapted, and new measuring techniques to reliably characterize these small particles must be designed.

  10. Thermal Expansion of Vacuum Plasma Sprayed Coatings

    Science.gov (United States)

    Raj, S V.; Palczer, A. R.

    2010-01-01

    Metallic Cu-8%Cr, Cu-26%Cr, Cu-8%Cr-1%Al, NiAl and NiCrAlY monolithic coatings were fabricated by vacuum plasma spray deposition processes for thermal expansion property measurements between 293 and 1223 K. The corrected thermal expansion, (DL/L(sub 0) varies with the absolute temperature, T, as (DL/L(sub 0) = A(T - 293)(sup 3) + BIT - 293)(sup 2) + C(T - 293) + D, where, A, B, C and D are thermal, regression constants. Excellent reproducibility was observed for all of the coatings except for data obtained on the Cu-8%Cr and Cu-26%Cr coatings in the first heat-up cycle, which deviated from those determined in the subsequent cycles. This deviation is attributed to the presence of residual stresses developed during the spraying of the coatings, which are relieved after the first heat-up cycle. In the cases of Cu-8%Cr and NiAl, the thermal expansion data were observed to be reproducible for three specimens. The linear expansion data for Cu-8% Cr and Cu-26%Cr agree extremely well with rule of mixture (ROM) predictions. Comparison of the data for the Cu-8%Cr coating with literature data for Cr and Cu revealed that the thermal expansion behavior of this alloy is determined by the Cu-rich matrix. The data for NiAl and NiCrAlY are in excellent agreement with published results irrespective of composition and the methods used for processing the materials. The implications of these results on coating GRCop-84 copper alloy combustor liners for reusable launch vehicles are discussed.

  11. Plasma Spray Synthesis of High Purity Boron Nitride Nanotubes

    Data.gov (United States)

    National Aeronautics and Space Administration — The objective of this project is the efficient synthesis of high quality boron nitride nanotubes (BNNT’s) using the LaRC radio frequency plasma spray (RFPS)...

  12. Microstructural Evaluation of Suspension Thermally Sprayed WC-Co Nanocomposite Coatings

    Science.gov (United States)

    Ahmed, R.; Faisal, N. H.; Ali, O.; Al-Anazi, Nayef M.; Al-Mutairi, S.; Mamour, S.; Polychroniadis, E. K.; Goosen, M. F. A.

    Microstructural and sliding wear evaluations of nanostructured coatings deposited by Suspension High Velocity Oxy-Fuel (S-HVOF) spraying were conducted in as-sprayed and HIPed (Hot Isostatically Pressed) conditions. S-HVOF coatings were nanostructured via ball milling of the WC-12Co start powder, and deposited via an aqueous based suspension using modified HVOF (TopGun) spraying. Microstructural evaluations of these hardmetal coatings included TEM (Transmission Electron Microscopy), X-ray Diffraction (XRD) and Scanning Electron Microscopy (SEM). Sliding wear tests were conducted using a ball-on-flat test rig. Results indicated that nanostructured features inherited from the start powder in S-HVOF spraying were retained in the resulting coatings. The decarburisation of WC due to a higher surface area to volume ratio was also observed in the S-HVOF coatings. Nanostructured and amorphous phases caused by the high cooling rates during thermal spraying crystallized into complex eta-phases after the HIPing treatment. Sliding wear performance indicated that the coating wear was lower for the HIPed coatings.

  13. Engineering a new class of thermal spray nano-based microstructures from agglomerated nanostructured particles, suspensions and solutions: an invited review

    International Nuclear Information System (INIS)

    Fauchais, P; Montavon, G; Lima, R S; Marple, B R

    2011-01-01

    diagnostic tools and strategies, and experimental advances that have enabled the development of a wide range of coating structures exhibiting in numerous cases unique properties. Several examples are detailed. In this paper the following aspects are presented successively (i) the two spray techniques used for manufacturing such coatings: thermal plasma and HVOF, (ii) sensors developed for in-flight diagnostics of micrometre-sized particles and the interaction of a liquid and hot gas flow, (iii) three spray processes: conventional spraying using micrometre-sized agglomerates of nanometre-sized particles, suspension spraying and solution spraying and (iv) the emerging issues resulting from the specific structures of these materials, particularly the characterization of these coatings and (v) the potential industrial applications. Further advances require the scientific and industrial communities to undertake new research and development activities to address, understand and control the complex mechanisms occurring, in particular, thermal flow-liquid drops or stream interactions when considering suspension and liquid precursor thermal spray techniques. Work is still needed to develop new measurement devices to diagnose in-flight droplets or particles below 2 μm average diameter and to validate that the assumptions made for liquid-hot gas interactions. Efforts are also required to further develop some of the characterization protocols suitable to address the specificities of such nanostructured coatings, as some existing 'conventional' protocols usually implemented on thermal spray coatings are not suitable anymore, in particular to address the void network architectures from which numerous coatings properties are derived. (topical review)

  14. Spray Drying of Suspensions for Pharma and Bio Products: Drying Kinetics and Morphology

    DEFF Research Database (Denmark)

    Sloth, Jakob; Jørgensen, Kåre; Bach, Poul

    2009-01-01

    An experimental investigation of the spray drying behavior of droplets containing excipients and carrier materials used in the pharmaceutical and biotechnological industries has been conducted. Specifically, rice starch suspensions with different amounts of TiO2, maltodextrin, dextrin, NaCl and Na2......SO4 are dried. The drying rate is measured, and the morphology formation is mapped to obtain I more fundamental understanding of the drying process, which is very useful when designing product formulations. In the pilot spray dryer, droplet generation is based on the JetCutter technology and die...

  15. Dielectric and mechanical properties of plasma-sprayed olivine

    Czech Academy of Sciences Publication Activity Database

    Ctibor, Pavel; Neufuss, Karel; Pala, Zdeněk; Kotlan, Jiří; Soumar, J.

    2015-01-01

    Roč. 67, č. 2 (2015), s. 600-616 ISSN 1221-1451. [International Conference on Plasma Physics and Applications/16./. Magurele, Bucharest, 20.06.2013-25.06.2013] Institutional support: RVO:61389021 Keywords : olivine * plasma spraying * dielectric properties Subject RIV: JH - Ceramics, Fire-Resistant Materials and Glass Impact factor: 1.367, year: 2015 www.infim.ro/rrp

  16. Production of ceramic formed parts by means of plasma spraying

    International Nuclear Information System (INIS)

    Kirner, K.

    1989-01-01

    Open and closed pipes and tubes, nozzles and crucibles, conical parts and other molded articles of ceramic materials such as aluminium oxide, magnesium-aluminium spinel, zirconium oxide, zirconium silicate and special ceramics can be fabricated by spray application to a core which is afterwards removed. Because at the same time these are mainly high temperature materials and high temperature application areas, plasma spraying is preferred. The process and examples of application are described, the advantages and disadvantages are pointed out. (orig.) [de

  17. Plasma sprayed Fe(76)Nd(16)B(8) permanent magnets

    Science.gov (United States)

    Overfelt, R. A.; Anderson, C. D.; Flanagan, W. F.

    1986-01-01

    Thin coatings (0.16 mm) and thick coatings (0.50 mm) of Fe(76)Nd(16)B(8) were deposited on stainless-steel substrates by low pressure plasma spraying. Microscopic examination of the coatings in a light microscope revealed excessive porosity, but good bonding to the substrate. Fracture cross sections examined in a scanning electron microscope showed the grains to be equiaxed and approximately 1 micron or less in diameter in the as-sprayed condition. The intrinsic coercivities of the as-sprayed coatings varied from 5.8 to 10.9 kOe. The effects of postspray heat treatments on the intrinsic coercivity are also given.

  18. Reliability of plasma-sprayed coatings: monitoring the plasma spray process and improving the quality of coatings

    International Nuclear Information System (INIS)

    Fauchais, P; Vardelle, M; Vardelle, A

    2013-01-01

    As for every coating technology, the reliability and reproducibility of coatings are essential for the development of the plasma spraying technology in industrial manufacturing. They mainly depend on the process reliability, equipment and spray booth maintenance, operator training and certification, implementation and use of consistent production practices and standardization of coating testing. This paper deals with the first issue, that is the monitoring and control of the plasma spray process; it does not tackle the coating characterization and testing methods. It begins with a short history of coating quality improvement under plasma spray conditions over the last few decades, details the plasma spray torches used in the industry, the development of the measurements of in-flight and impacting particle parameters and then of sensors. It concludes with the process maps that describe the interrelations between the operating parameters of the spray process, in-flight particle characteristics and coating properties and with the potential of in situ monitoring of the process by artificial neural networks and fuzzy logic methods. (paper)

  19. Reliability of plasma-sprayed coatings: monitoring the plasma spray process and improving the quality of coatings

    Science.gov (United States)

    Fauchais, P.; Vardelle, M.; Vardelle, A.

    2013-06-01

    As for every coating technology, the reliability and reproducibility of coatings are essential for the development of the plasma spraying technology in industrial manufacturing. They mainly depend on the process reliability, equipment and spray booth maintenance, operator training and certification, implementation and use of consistent production practices and standardization of coating testing. This paper deals with the first issue, that is the monitoring and control of the plasma spray process; it does not tackle the coating characterization and testing methods. It begins with a short history of coating quality improvement under plasma spray conditions over the last few decades, details the plasma spray torches used in the industry, the development of the measurements of in-flight and impacting particle parameters and then of sensors. It concludes with the process maps that describe the interrelations between the operating parameters of the spray process, in-flight particle characteristics and coating properties and with the potential of in situ monitoring of the process by artificial neural networks and fuzzy logic methods.

  20. Production of press moulds by plasma spray forming process

    International Nuclear Information System (INIS)

    Borisov, Y.; Myakota, I.; Polyakov, S.

    2001-01-01

    Plasma spray forming process for production of press moulds which are used for manufacture of articles from plastics was developed. The press moulds were produced by plasma spraying of Cu-Al-Fe-alloy powder on surface of a master model. The master models were made from non-metallic materials with heat resistance below 70 C (wood, gypsum etc). Double cooling system which provides for a control of surface model temperature and quenching conditions of sprayed material was designed. It made possible on the one hand to support model surface temperature below 70 C and on the other hand to provide for temperature conditions of martensite transformation in Cu-Al-system with a fixation of metastable ductile α + β 1 -phase. This allowed to decrease residual stresses in sprayed layer (up to 0,5-2,5 MPa), to increase microhardness of the coating material (up to 1200-1800 MPa) and its ductility (σ B = 70-105 MPa, δ = 6-12 %). This plasma spray forming process makes possible to spray thick layers (5-20 mm and more) without their cracking and deformation. The process is used for a production of press moulds which are applied in shoes industry, for fabrication of toys, souvenirs etc. (author)

  1. Development & characterization of alumina coating by atmospheric plasma spraying

    Science.gov (United States)

    Sebastian, Jobin; Scaria, Abyson; Kurian, Don George

    2018-03-01

    Ceramic coatings are applied on metals to prevent them from oxidation and corrosion at room as well as elevated temperatures. The service environment, mechanisms of protection, chemical and mechanical compatibility, application method, control of coating quality and ability of the coating to be repaired are the factors that need to be considered while selecting the required coating. The coatings based on oxide materials provides high degree of thermal insulation and protection against oxidation at high temperatures for the underlying substrate materials. These coatings are usually applied by the flame or plasma spraying methods. The surface cleanliness needs to be ensured before spraying. Abrasive blasting can be used to provide the required surface roughness for good adhesion between the substrate and the coating. A pre bond coat like Nickel Chromium can be applied on to the substrate material before spraying the oxide coating to avoid chances of poor adhesion between the oxide coating and the metallic substrate. Plasma spraying produces oxide coatings of greater density, higher hardness, and smooth surface finish than that of the flame spraying process Inert gas is often used for generation of plasma gas so as to avoid the oxidation of the substrate material. The work focuses to develop, characterize and optimize the parameters used in Al2O3 coating on transition stainless steel substrate material for minimizing the wear rate and maximizing the leak tightness using plasma spray process. The experiment is designed using Taguchi’s L9 orthogonal array. The parameters that are to be optimized are plasma voltage, spraying distance and the cooling jet pressure. The characterization techniques includes micro-hardness and porosity tests followed by Grey relational analysis of the results.

  2. Plasma spraying of bioactive glass-ceramics containing bovine bone

    Directory of Open Access Journals (Sweden)

    Annamária Dobrádi

    2017-06-01

    Full Text Available Natural bone derived glass-ceramics are promising biomaterials for implants. However, due to their price and weak mechanical properties they are preferably applied as coatings on load bearing implants. This paper describes result obtained by plasma spraying of bioactive glass-ceramics containing natural bone onto selected implant materials, such as stainless steel, alumina, and titanium alloy. Adhesion of plasma sprayed coating was tested by computed X-ray tomography and SEM of cross sections. The results showed defect free interface between the coating and substrate, without cracks or gaps. Dissolution rate of the coating in simulated body fluid (SBF was readily controlled by the bone additives (phase composition, as well as microstructure. The SBF treatment of the plasma sprayed coating did not influence the boundary between the coating and substrate.

  3. Phase analysis of plasma-sprayed zirconia-yttria coatings

    Science.gov (United States)

    Shankar, N. R.; Berndt, C. C.; Herman, H.

    1983-01-01

    Phase analysis of plasma-sprayed 8 wt pct-yttria-stabilized zirconia (YSZ) thermal barrier coatings and powders was carried out by X-ray diffraction. Step scanning was used for increased peak resolution. Plasma spraying of the YSZ powder into water or onto a steel substrate to form a coating reduced the cubic and monoclinic phases with a simultaneous increase in the tetragonal phase. Heat treatment of the coating at 1150 C for 10 h in an Ar atmosphere increased the amount of cubic and monoclinic phases. The implications of these transformations on coating performance and integrity are discussed.

  4. Metallurgy and properties of plasma spray formed materials

    Science.gov (United States)

    Mckechnie, T. N.; Liaw, Y. K.; Zimmerman, F. R.; Poorman, R. M.

    1992-01-01

    Understanding the fundamental metallurgy of vacuum plasma spray formed materials is the key to enhancing and developing full material properties. Investigations have shown that the microstructure of plasma sprayed materials must evolve from a powder splat morphology to a recrystallized grain structure to assure high strength and ductility. A fully, or near fully, dense material that exhibits a powder splat morphology will perform as a brittle material compared to a recrystallized grain structure for the same amount of porosity. Metallurgy and material properties of nickel, iron, and copper base alloys will be presented and correlated to microstructure.

  5. Plasma Sprayed Coatings for RF Wave Absorption

    Czech Academy of Sciences Publication Activity Database

    Nanobashvili, S.; Matějíček, Jiří; Žáček, František; Stöckel, Jan; Chráska, Pavel; Brožek, Vlastimil

    307-311, - (2002), s. 1334-1338 ISSN 0022-3115 Grant - others:COST(XE) Euratom DV4/04(TWO) Institutional research plan: CEZ:AV0Z2043910 Keywords : boron carbide, thermal spray coatings, fusion materials, RF wave absorption Subject RIV: JK - Corrosion ; Surface Treatment of Materials Impact factor: 1.730, year: 2002

  6. PLASMA SPRAYING OF REFRACTORY CERMETS BY THE WATER-STABILIZED SPRAY (WSP®) SYSTEM

    Czech Academy of Sciences Publication Activity Database

    Ctibor, Pavel; Brožek, V.; Cheong, D.-I.; Chráska, Pavel

    2009-01-01

    Roč. 54, č. 3 (2009), s. 241-253 ISSN 0001-7043 Institutional research plan: CEZ:AV0Z20430508 Keywords : Plasma spraying * cermet coatings * microhardness * zirconium carbide * tungsten Subject RIV: JH - Ceramics, Fire-Resistant Materials and Glass

  7. Workplace exposure and release of ultrafine particles during atmospheric plasma spraying in the ceramic industry.

    Science.gov (United States)

    Viana, M; Fonseca, A S; Querol, X; López-Lilao, A; Carpio, P; Salmatonidis, A; Monfort, E

    2017-12-01

    Atmospheric plasma spraying (APS) is a frequently used technique to produce enhanced-property coatings for different materials in the ceramic industry. This work aimed to characterise and quantify the impact of APS on workplace exposure to airborne particles, with a focus on ultrafine particles (UFPs, nanoparticles (Particle number, mass concentrations, alveolar lung deposited surface area concentration, and size distributions, in the range 10nm-20μm were simultaneously monitored at the emission source, in the potential worker breathing zone, and in outdoor air. Different input materials (known as feedstock) were tested: (a) micron-sized powders, and (b) suspensions containing submicron- or nano-sized particles. Results evidenced significantly high UFP concentrations (up to 3.3×10 6 /cm 3 ) inside the spraying chamber, which impacted exposure concentrations in the worker area outside the spraying chamber (up to 8.3×10 5 /cm 3 ). Environmental release of UFPs was also detected (3.9×10 5 /cm 3 , outside the exhaust tube). Engineered nanoparticle (ENP) release to workplace air was also evidenced by TEM microscopy. UFP emissions were detected during the application of both micron-sized powder and suspensions containing submicron- or nano-sized particles, thus suggesting that emissions were process- (and not material-) dependent. An effective risk prevention protocol was implemented, which resulted in a reduction of UFP exposure in the worker area. These findings demonstrate the potential risk of occupational exposure to UFPs during atmospheric plasma spraying, and raise the need for further research on UFP formation mechanisms in high-energy industrial processes. Copyright © 2017 The Authors. Published by Elsevier B.V. All rights reserved.

  8. Improved Small-Particle Powders for Plasma Spraying

    Science.gov (United States)

    Nguyen, QuynhGiao, N.; Miller, Robert A.; Leissler, George W.

    2005-01-01

    Improved small-particle powders and powder-processing conditions have been developed for use in plasma spray deposition of thermal-barrier and environmental barrier coatings. Heretofore, plasma-sprayed coatings have typically ranged in thickness from 125 to 1,800 micrometers. As explained below, the improved powders make it possible to ensure complete coverage of substrates at unprecedently small thicknesses of the order of 25 micrometers. Plasma spraying involves feeding a powder into a hot, high-velocity plasma jet. The individual powder particles melt in the plasma jet as they are propelled towards a substrate, upon which they splat to build up a coating. In some cases, multiple coating layers are required. The size range of the powder particles necessarily dictates the minimum thickness of a coating layer needed to obtain uniform or complete coverage. Heretofore, powder particle sizes have typically ranged from 40 to 70 micrometers; as a result, the minimum thickness of a coating layer for complete coverage has been about 75 micrometers. In some applications, thinner coatings or thinner coating layers are desirable. In principle, one can reduce the minimum complete-coverage thickness of a layer by using smaller powder particles. However, until now, when powder particle sizes have been reduced, the powders have exhibited a tendency to cake, clogging powder feeder mechanisms and feed lines. Hence, the main problem is one of synthesizing smaller-particle powders having desirable flow properties. The problem is solved by use of a process that begins with a spray-drying subprocess to produce spherical powder particles having diameters of less than 30 micrometers. (Spherical-particle powders have the best flow properties.) The powder is then passed several times through a commercial sifter with a mesh to separate particles having diameters less than 15 micrometers. The resulting fine, flowable powder is passed through a commercial fluidized bed powder feeder into a

  9. Dielectric Strontium Zirconate Sprayed by a Plasma Torch.

    Czech Academy of Sciences Publication Activity Database

    Ctibor, Pavel; Sedláček, J.; Janata, Marek

    2017-01-01

    Roč. 10, č. 4 (2017), s. 225-230 ISSN 2008-2134 Institutional support: RVO:61389021 Keywords : Plasma spraying * Electrical properties * Strontium Zirconate * Insulators Subject RIV: JH - Ceramics, Fire-Resistant Materials and Glass OBOR OECD: Ceramics www.pccc.icrc.ac.ir/ Articles /18/1/18/1010/

  10. Abrasion resistance of alloy coatings deposited by plasma spraying

    Czech Academy of Sciences Publication Activity Database

    Ctibor, Pavel; Lescoffit, A.-E.; Teboul, B.; Neufuss, Karel; Voleník, Karel

    2009-01-01

    Roč. 54, č. 2 (2009), s. 113-126 ISSN 0001-7043 R&D Projects: GA AV ČR 1QS200430560 Institutional research plan: CEZ:AV0Z20430508 Keywords : Plasma spraying * alloy coatings * slurry abrasion * hardness and microhardness Subject RIV: JH - Ceramics, Fire-Resistant Materials and Glass

  11. PLASMA SPRAYING AND DIELECTRIC CHARACTERIZATION OF ZIRCONIUM SILICATE

    Czech Academy of Sciences Publication Activity Database

    Ctibor, Pavel; Sedláček, J.; Neufuss, Karel

    online, č. 2 (2007), s. 4-9 ISSN 1335-9053 R&D Projects: GA AV ČR 1QS200430560 Institutional research plan: CEZ:AV0Z20430508 Keywords : Plasma spraying * Electrical properties * Zircon * Silicates * Insulators Subject RIV: JH - Ceramics, Fire-Resistant Materials and Glass http://web.mtf.stuba.sk/sk/casopis/index.htm

  12. Mechanical and physical properties of plasma-sprayed stabilized zirconia

    Science.gov (United States)

    Siemers, P. A.; Mehan, R. L.

    1983-01-01

    Physical and mechanical properties were determined for plasma-sprayed MgO- or Y2O3-stabilized ZrO2 thermal barrier coatings. Properties were determined for the ceramic coating in both the freestanding condition and as-bonded to a metal substrate. The properties of the NiCrAlY bond coating were also investigated.

  13. Dielectric properties of plasma sprayed silicates subjected to additional annealing

    Czech Academy of Sciences Publication Activity Database

    Ctibor, Pavel; Sedláček, J.; Nevrlá, Barbara; Neufuss, Karel

    2017-01-01

    Roč. 10, č. 2 (2017), s. 105-114 ISSN 2008-2134 Institutional support: RVO:61389021 Keywords : Annealing * Dielectric properties * Plasma spraying * Silicates * Electrical properties * Insulators Subject RIV: JK - Corrosion ; Surface Treatment of Materials OBOR OECD: Coating and films http://pccc.icrc.ac.ir/Articles/1/18/990/

  14. Bond strength of plasma sprayed ceramic coatings on phosphate steels

    Czech Academy of Sciences Publication Activity Database

    Pokorný, P.; Mastný, L.; Sýkora, V.; Pala, Zdeněk; Brožek, Vlastimil

    2015-01-01

    Roč. 54, č. 2 (2015), s. 411-414 ISSN 0543-5846 R&D Projects: GA ČR(CZ) GAP108/12/1872 Institutional support: RVO:61389021 Keywords : phosphating * plasma spraying * ceramic coatings * corrosion * bond strength Subject RIV: CA - Inorganic Chemistry Impact factor: 0.959, year: 2014

  15. Plasma sprayed alumina coatings for radiation detector development

    Indian Academy of Sciences (India)

    Abstract. Conventional design of radiation detectors uses sintered ceramic insulating modules. The major drawback of these ceramic components is their inherent brittleness. Ion chambers, in which these ceramic spacers are replaced by metallic components with plasma spray coated alumina, have been developed in our ...

  16. Electroform/Plasma-Spray Laminates for X-Ray Optics

    Science.gov (United States)

    Ulmer, Melville P.; Graham, Michael; Vaynman, Semyon

    2007-01-01

    Electroform/plasma-spray laminates have shown promise as lightweight, strong, low-thermal-expansion components for xray optics. The basic idea is to exploit both (1) the well-established art of fabrication of optical components by replication and (2) plasma spraying as a means of reinforcing a thin replica optic with one or more backing layer(s) having tailorable thermomechanical properties. In x-ray optics as in other applications, replication reduces the time and cost of fabrication because grinding and polishing can be limited to a few thick masters, from which many lightweight replicas can thereafter be made. The first step in the fabrication of a component of the type in question is to make a replica optic by electroforming a thin layer of nickel on a master. Through proper control of the electroforming process conditions, it is possible to minimize residual stress and, hence, to minimize distortion in the replica. Next, a powder comprising ceramic particles coated with a metal compatible with the electroformed nickel is plasma-sprayed onto the backside of the nickel replica. Then through several repetitions and variations of the preceding steps or perhaps a small compressive stress, alternating layers of electroformed nickel and plasma-sprayed metal-coated ceramic powder are deposited. The thicknesses of the layers and the composition of the metal-coated ceramic powder are chosen to optimize the strength, areal mass density, and toughness of the finished component. An important benefit of using both electroforming and plasma spraying is the possibility of balancing stresses to a minimum level, which could be zero or perhaps a small net compressive stress designed to enhance the function of the component in its intended application.

  17. Plasma Sprayed Tungsten-based Coatings and their Usage in Edge Plasma Region of Tokamaks

    Czech Academy of Sciences Publication Activity Database

    Matějíček, Jiří; Weinzettl, Vladimír; Dufková, Edita; Piffl, Vojtěch; Peřina, Vratislav

    2006-01-01

    Roč. 51, č. 2 (2006), s. 179-191 ISSN 0001-7043 Grant - others:Evropská unie EFDA Task TW-5-TVM-PSW (EU – Euratom) Institutional research plan: CEZ:AV0Z20430508; CEZ:AV0Z10480505 Keywords : plasma sprayed coatings * fusion * plasma facing components * tungsten * tokamak Subject RIV: BL - Plasma and Gas Discharge Physics

  18. Functionally Graded Materials using Plasma Spray with Nano Structured Ceramic

    International Nuclear Information System (INIS)

    Sioh, E L; Tok, A I Y

    2013-01-01

    In this paper, nano structured FGM was fabricated using DC plasma spray technique. Nano structured and micro structured powder were used as the feeding powder with steel substrate. The spray parameters was optimized and characterisation of nano-ceramic FGM and micro-ceramic FGM were done using bending test and micro-hardness test. Experimental results have shown that the nano-structured FGM exhibit 20% improvement flexure strength and 10% in hardness. A comparison was made between sintered micro ceramic tile and nano ceramic FGM using simple drop test method.

  19. Characterization of Plasma Sprayed Beryllium ITER First Wall Mockups

    International Nuclear Information System (INIS)

    Castro, Richard G.; Vaidya, Rajendra U.; Hollis, Kendall J.

    1997-10-01

    ITER first wall beryllium mockups, which were fabricated by vacuum plasma spraying the beryllium armor, have survived 3000 thermal fatigue cycles at 1 MW/sq m without damage during high heat flux testing at the Plasma Materials Test Facility at Sandia National Laboratory in New Mexico. The thermal and mechanical properties of the plasma sprayed beryllium armor have been characterized. Results are reported on the chemical composition of the beryllium armor in the as-deposited condition, the through thickness and normal to the through thickness thermal conductivity and thermal expansion, the four-point bend flexure strength and edge-notch fracture toughness of the beryllium armor, the bond strength between the beryllium armor and the underlying heat sink material, and ultrasonic C-scans of the Be/heat sink interface

  20. Characterization of plasma sprayed beryllium ITER first wall mockups

    Energy Technology Data Exchange (ETDEWEB)

    Castro, R.G.; Vaidya, R.U.; Hollis, K.J. [Los Alamos National Lab., NM (United States). Material Science and Technology Div.

    1998-01-01

    ITER first wall beryllium mockups, which were fabricated by vacuum plasma spraying the beryllium armor, have survived 3000 thermal fatigue cycles at 1 MW/m{sup 2} without damage during high heat flux testing at the Plasma Materials Test Facility at Sandia National Laboratory in New Mexico. The thermal and mechanical properties of the plasma sprayed beryllium armor have been characterized. Results are reported on the chemical composition of the beryllium armor in the as-deposited condition, the through thickness and normal to the through thickness thermal conductivity and thermal expansion, the four-point bend flexure strength and edge-notch fracture toughness of the beryllium armor, the bond strength between the beryllium armor and the underlying heat sink material, and ultrasonic C-scans of the Be/heat sink interface. (author)

  1. Phase distributions in plasma-sprayed zirconia-yttria

    Science.gov (United States)

    Miller, R. A.; Garlick, R. G.; Smialek, J. L.

    1983-01-01

    The distribution of phases in plasma-sprayed zirconia-yttria has been determined over a range of yttria levels from 0 to 26.1 molpct YO(1.5) using room temperature X-ray diffractometry. Pure, plasma-sprayed zirconia is composed almost entirely of the monoclinic phase. At levels of yttria between 4 and 10 percent, a quenched-in tetragonal phase predominates, and at higher levels the cubic phase predominates. The phase distributions are compared with previously reported test lives of thermal barrier coatings formed from these materials. Regions of optimal lives were found to correlate with regions having high amounts of the tetragonal phase, small but nonzero amounts of the monoclinic phase, and little or none of the cubic phase. Possible relationships between phase composition and coating performance are discussed.

  2. PROCESSING AND CHARACTERISATION OF HIGH-VELOCITY SUSPENSION FLAME SPRAYED (HVSFS BIOACTIVE GLASS COATINGS

    Directory of Open Access Journals (Sweden)

    GIOVANNI BOLELLI

    2010-03-01

    Full Text Available The High-Velocity Suspension Flame Spraying (HVSFS technique was employed in order to deposit bioactive glass coatings onto titanium substrates. Two different glass compositions were examined: the classical 45S5 Bioglass and a newly-developed SiO2–CaO–K2O–P2O5 glass, labelled as “Bio-K”. Suitable raw materials were melted in a furnace and fritted by casting into water. The frit was dry-milled in a porcelain jar and subsequently attrition-milled in isopropanol. The resulting micronsized powders were dispersed in a water+isopropanol mixture, in order to prepare suitable suspensions for the HVSFS process. The deposition parameters were varied; however, all coatings were obtained by performing three consecutive torch cycles in front of the substrate. The thickness and porosity of the coatings were significantly affected by the chosen set of deposition parameters; however, in all cases, the layer produced during the third torch cycle was thicker and denser than the one produced during the first cycle. As the system temperature increases during the spraying process, the particles sprayed during the last torch cycle remain at T > Tg while they spread, so that interlamellar viscous flow sintering takes place, favouring the formation of such denser microstructure. Both coatings are entirely glassy; however, micro-Raman spectroscopy reveals that, whereas the 45S5 coating is structurally identical to the corresponding bulk glass, the “Bio-K” coating is somewhat different from the bulk one.

  3. Numerical Study of Suspension HVOF Spray and Particle Behavior Near Flat and Cylindrical Substrates

    Science.gov (United States)

    Jadidi, M.; Yeganeh, A. Zabihi; Dolatabadi, A.

    2018-01-01

    In thermal spray processes, it is demonstrated that substrate shape and location have significant effects on particle in-flight behavior and coatings quality. In the present work, the suspension high-velocity oxygen fuel (HVOF) spraying process is modeled using a three-dimensional two-way coupled Eulerian-Lagrangian approach. Flat and cylindrical substrates are placed at different standoff distances, and particles characteristics near the substrates and upon impact are studied. Suspension is a mixture of ethanol, ethylene glycol, and mullite solid powder (3Al2O3·2SiO2) in this study. Suspension droplets with predefined size distribution are injected into the combustion chamber, and the droplet breakup phenomenon is simulated using Taylor analogy breakup model. Furthermore, the eddy dissipation model is used to model the premixed combustion of oxygen-propylene, and non-premixed combustion of oxygen-ethanol and oxygen-ethylene glycol. To simulate the gas phase turbulence, the realizable k-ɛ model is applied. In addition, as soon as the breakup and combustion phenomena are completed, the solid/molten mullite particles are tracked through the domain. It is shown that as the standoff distance increases the particle temperature and velocity decrease and the particle trajectory deviation becomes more significant. The effect of stagnation region on the particle velocity and temperature is also discussed in detail. The catch rate, which is defined as the ratio of the mass of landed particles to injected particles, is calculated for different substrate shapes and standoff distances in this study. The numerical results presented here is consistent with the experimental data in the literature for the same operating conditions.

  4. Vacuum plasma spray applications on liquid fuel rocket engines

    Science.gov (United States)

    McKechnie, T. N.; Zimmerman, F. R.; Bryant, M. A.

    1992-07-01

    The vacuum plasma spray process (VPS) has been developed by NASA and Rocketdyne for a variety of applications on liquid fuel rocket engines, including the Space Shuttle Main Engine. These applications encompass thermal barrier coatings which are thermal shock resistant for turbopump blades and nozzles; bond coatings for cryogenic titanium components; wear resistant coatings and materials; high conductivity copper, NaRloy-Z, combustion chamber liners, and structural nickel base material, Inconel 718, for nozzle and combustion chamber support jackets.

  5. Plasma spraying of Fe-Cr-Al alloy powder

    Czech Academy of Sciences Publication Activity Database

    Voleník, Karel; Leitner, J.; Kolman, Blahoslav Jan; Písačka, Jan; Schneeweiss, Oldřich

    2008-01-01

    Roč. 46, č. 1 (2008), s. 17-25 ISSN 0023-432X R&D Projects: GA AV ČR IAA1041404 Institutional research plan: CEZ:AV0Z20430508; CEZ:AV0Z20410507 Keywords : Fe-Cr-Al alloy powder * plasma spraying * oxidation * vaporization * composition changes Subject RIV: JK - Corrosion ; Surface Treatment of Materials Impact factor: 1.345, year: 2007

  6. Phase Formation Control in Plasma Sprayed Alumina–Chromia Coatings

    Czech Academy of Sciences Publication Activity Database

    Dubský, Jiří; Chráska, Pavel; Kolman, Blahoslav Jan; Stahr, C.Ch.; Berger, L.-M.

    2011-01-01

    Roč. 55, č. 3 (2011), s. 294-300 ISSN 0862-5468 R&D Projects: GA ČR GA106/08/1240 Institutional research plan: CEZ:AV0Z20430508 Keywords : Alumina * Chromia * Plasma spraying * Phase stabilization Subject RIV: JH - Ceramics, Fire-Resistant Materials and Glass Impact factor: 0.382, year: 2011 http://www.ceramics-silikaty.cz/2011/2011_03_294.htm

  7. Molybdenum plasma spray powder, process for producing said powder, and coating made therefrom

    International Nuclear Information System (INIS)

    Lafferty, W.D.; Cheney, R.F.; Pierce, R.H.

    1979-01-01

    Plasma spray powders of molybdenum particles containing 0.5 to 15 weight percent oxygen and obtained by reacting molybdenum particles with oxygen or oxides in a plasma, form plasma spray coatings exhibiting hardness comparable to flame sprayed coatings formed from molybdenum wire and plasma coatings of molybdenum powders. Such oxygen rich molybdenum powders may be used to form wear resistant coatings, such as for piston rings. (author)

  8. Phase stabilization in plasma sprayed BaTiO3

    Czech Academy of Sciences Publication Activity Database

    Ctibor, Pavel; Seiner, Hanuš; Sedláček, J.; Pala, Zdeněk; Vaněk, Přemysl

    2013-01-01

    Roč. 39, č. 5 (2013), s. 5039-5048 ISSN 0272-8842 R&D Projects: GA ČR(CZ) GA101/09/0702 Institutional support: RVO:61389021 ; RVO:61388998 ; RVO:68378271 Keywords : Spectroscopy * BaTiO3 * Plasma spraying * Spark plasma sintering Subject RIV: JH - Ceramics, Fire-Resistant Materials and Glass; BJ - Thermodynamics (UT-L); JH - Ceramics, Fire-Resistant Materials and Glass (FZU-D) Impact factor: 2.086, year: 2013 http://www.sciencedirect.com/science/article/pii/S0272884212013582

  9. Plasma spraying of ceramic powders produced by the sol-gel technique

    International Nuclear Information System (INIS)

    Joshi, S.V.; Ganguli, D.

    1992-01-01

    The development of plasma-sprayed protective layers to enhance the surface properties of critical engineering components represents one of the most promising achievements of materials technology in recent times. The important aspects associated with plasma spraying of ceramic powders are discussed and the influence of the powder characteristics on the quality of sprayed coatings is highlighted. The advantages of the sol-gel technique for preparing spray grade powders are briefly outlined. The sol-gel synthesis of a Yttria-stabilized-zirconia powder is discussed as a case study. Results of powder characterization studies and evaluation of its plasma sprayed coating are also presented. (author). 28 refs., 5 figs., 1 tab

  10. Influence on Injection Mode on Properties of DC Plasma Jets for Thermal Plasma Spraying

    Czech Academy of Sciences Publication Activity Database

    Kavka, Tetyana; Mašláni, Alan; Arnold, J.; Henne, R.

    2004-01-01

    Roč. 54, suppl.C (2004), C766-C771 ISSN 0011-4626. [Symposium on Plasma Physics and Technology /21st/. Praha, 14.06.2004-17.06.2004] Grant - others:DFG(XX) HE2061/2-1-879/97; DFG(XX) HE2061-2-3 Institutional research plan: CEZ:AV0Z2043910 Keywords : plasma spraying, DC arc, injection Subject RIV: BL - Plasma and Gas Discharge Physics Impact factor: 0.292, year: 2004

  11. Post-treatment of Plasma-Sprayed Amorphous Ceramic Coatings by Spark Plasma Sintering

    Science.gov (United States)

    Chraska, T.; Pala, Z.; Mušálek, R.; Medřický, J.; Vilémová, M.

    2015-04-01

    Alumina-zirconia ceramic material has been plasma sprayed using a water-stabilized plasma torch to produce free standing coatings. The as-sprayed coatings have very low porosity and are mostly amorphous. The amorphous material crystallizes at temperatures above 900 °C. A spark plasma sintering apparatus has been used to heat the as-sprayed samples to temperatures above 900 °C to induce crystallization, while at the same time, a uniaxial pressure of 80 MPa has been applied to their surface. After such post-treatment, the ceramic samples are crystalline and have very low open porosity. The post-treated material exhibits high hardness and significantly increased flexural strength. The post-treated samples have a microstructure that is best described as nanocomposite with the very small crystallites embedded in an amorphous matrix.

  12. Superhydrophobic Ceramic Coatings by Solution Precursor Plasma Spray

    Science.gov (United States)

    Cai, Yuxuan

    Superhydrophobic surfaces exhibit superior water repellent properties, and they have remarkable potential to improve current energy infrastructure. Substantial research has been performed on the production of superhydrophobic coatings. However, superhydrophobic coatings have not yet been adopted in many industries where potential applications exist due to the limited durability of the coating materials and the complex and costly fabrication processes. Here presented a novel coating technique to manufacture ceramic superhydrophobic coatings rapidly and economically. A rare earth oxide (REO) was selected as the coating material due to its hydrophobic nature and strong mechanical properties, and deposited on stainless steel substrates by solution precursor plasma spray (SPPS). The as-sprayed coating demonstrated a hierarchically structured coating topography, which closely resembles superhydrophobic surfaces in nature. Compared to smooth REO surfaces, the SPPS superhydrophobic coating improved the water contact angle by as much as 65° after vacuum treatment at 1 Pa for 48 hours.

  13. Microstructure and abrasion resistance of plasma sprayed titania coatings

    Science.gov (United States)

    Ctibor, P.; Neufuss, K.; Chraska, P.

    2006-12-01

    Agglomerated titania nanopowder and a “classical” titania were sprayed by the high throughput water-stabilized plasma (WSP) and thoroughly compared. Optical microscopy with image analysis as well as mercury intrusion porosimetry were used for quantification of porosity. Results indicate that the “nano” coatings in general exhibit finer pores than coatings of the “conventional” micron-sized powders. Mechanical properties such as Vickers microhardness and slurry abrasion response were measured and linked to the structural investigation. Impact of the variation in the slurry composition on wear resistance of tested coatings and on character of the wear damage is discussed. The overall results, however, suggest that the “nano” coatings properties are better only for carefully selected sets of spraying parameters, which seem to have a very important impact.

  14. Structure Property Relationship of Suspension Thermally Sprayed WC-Co Nanocomposite Coatings

    Science.gov (United States)

    Ahmed, R.; Faisal, N. H.; Al-Anazi, Nayef M.; Al-Mutairi, S.; Toma, F.-L.; Berger, L.-M.; Potthoff, A.; Polychroniadis, E. K.; Sall, M.; Chaliampalias, D.; Goosen, M. F. A.

    2015-02-01

    Tribomechanical properties of nanostructured coatings deposited by suspension high velocity oxy-fuel (S-HVOF) and conventional HVOF (Jet Kote) spraying were evaluated. Nanostructured S-HVOF coatings were obtained via ball milling of the agglomerated and sintered WC-12Co feedstock powder, which were deposited via an aqueous-based suspension using modified HVOF (TopGun) process. Microstructural evaluations of these hardmetal coatings included transmission electron microscopy, x-ray diffraction, and scanning electron microscopy equipped with energy dispersive x-ray spectroscopy. The nanohardness and modulus of the coated specimens were investigated using a diamond Berkovich nanoindenter. Sliding wear tests were conducted using a ball-on-flat test rig. Results indicated that low porosity coatings with nanostructured features were obtained. High carbon loss was observed, but coatings showed a high hardness up to 1000 HV2.9N. S-HVOF coatings also showed improved sliding wear and friction behavior, which were attributed to nanosized particles reducing ball wear in three-body abrasion and support of metal matrix due to uniform distribution of nanoparticles in the coating microstructure.

  15. Linking Suspension Nasal Spray Drug Deposition Patterns to Pharmacokinetic Profiles: A Proof-of-Concept Study Using Computational Fluid Dynamics.

    Science.gov (United States)

    Rygg, Alex; Hindle, Michael; Longest, P Worth

    2016-06-01

    The objective of this study was to link regional nasal spray deposition patterns of suspension formulations, predicted with computational fluid dynamics, to in vivo human pharmacokinetic plasma concentration profiles. This is accomplished through the use of computational fluid dynamics simulations coupled with compartmental pharmacokinetic modeling. Results showed a rapid initial rise in plasma concentration that is due to the absorption of drug particles deposited in the nasal middle passages, followed by a slower increase in plasma concentration that is governed by the transport of drug particles from the nasal vestibule to the middle passages. Although drug deposition locations in the nasal cavity had a significant effect on the shape of the concentration profile, the absolute bioavailability remained constant provided that all the drug remained in the nose over the course of the simulation. Loss of drug through the nostrils even after long periods resulted in a significant decrease in bioavailability and increased variability. The results of this study quantify how differences in nasal drug deposition affect transient plasma concentrations and overall bioavailability. These findings are potentially useful for establishing bioequivalence for nasal spray devices and reducing the burden of in vitro testing, pharmacodynamics, and clinical studies. Copyright © 2016 American Pharmacists Association®. Published by Elsevier Inc. All rights reserved.

  16. Thin films by metal-organic precursor plasma spray

    International Nuclear Information System (INIS)

    Schulz, Douglas L.; Sailer, Robert A.; Payne, Scott; Leach, James; Molz, Ronald J.

    2009-01-01

    While most plasma spray routes to coatings utilize solids as the precursor feedstock, metal-organic precursor plasma spray (MOPPS) is an area that the authors have investigated recently as a novel route to thin film materials. Very thin films are possible via MOPPS and the technology offers the possibility of forming graded structures by metering the liquid feed. The current work employs metal-organic compounds that are liquids at standard temperature-pressure conditions. In addition, these complexes contain chemical functionality that allows straightforward thermolytic transformation to targeted phases of interest. Toward that end, aluminum 3,5-heptanedionate (Al(hd) 3 ), triethylsilane (HSi(C 2 H 5 ) 3 or HSiEt 3 ), and titanium tetrakisdiethylamide (Ti(N(C 2 H 5 ) 2 ) 4 or Ti(NEt 2 ) 4 ) were employed as precursors to aluminum oxide, silicon carbide, and titanium nitride, respectively. In all instances, the liquids contain metal-heteroatom bonds envisioned to provide atomic concentrations of the appropriate reagents at the film growth surface, thus promoting phase formation (e.g., Si-C bond in triethylsilane, Ti-N bond in titanium amide, etc.). Films were deposited using a Sulzer Metco TriplexPro-200 plasma spray system under various experimental conditions using design of experiment principles. Film compositions were analyzed by glazing incidence x-ray diffraction and elemental determination by x-ray spectroscopy. MOPPS films from HSiEt 3 showed the formation of SiC phase but Al(hd) 3 -derived films were amorphous. The Ti(NEt 2 ) 4 precursor gave MOPPS films that appear to consist of nanosized splats of TiOCN with spheres of TiO 2 anatase. While all films in this study suffered from poor adhesion, it is anticipated that the use of heated substrates will aid in the formation of dense, adherent films.

  17. Plasma-sprayed coatings for fusion reactor applications

    International Nuclear Information System (INIS)

    Mullendore, A.W.; Mattox, D.M.; Whitley, J.B.; Sharp, D.J.

    1979-01-01

    A series of plasma-sprayed coatings has been given a preliminary evaluation to assess the potential of this class of materials in fusion reactor applications. TiC, TiB 2 , Be and VBe 12 coatings on copper and stainless steel were tested for coating adherence, ion erosion resistance and susceptability to arc erosion. The coatings, in general, display a good resistance to thermal shock failure. The TiC and TiB 2 coatings exhibit favorable ion erosion characteristics and the resistance of the coatings to arc erosion was, in general, superior to that of stainless steel

  18. Comparison of W–TiC composite coatings fabricated by atmospheric plasma spraying and supersonic atmospheric plasma spraying

    International Nuclear Information System (INIS)

    Hou, Qing Yu; Luo, Lai Ma; Huang, Zhen Yi; Wang, Ping; Ding, Ting Ting; Wu, Yu Cheng

    2016-01-01

    Highlights: • W–TiC composite coatings were fabricated by APS and SAPS technologies. • TiC had filling effect on pores and coating/fixing effect on un-melted particles. • Porosity and oxygen content in SAPS coating were lower than that in APS coating. • Thermal conductivity of SAPS coating was higher than that of APS coating. • SAPS coating has better ability to resist to elastic fracture than APS coating does. - Abstract: Tungsten coatings with 1.5 wt.% TiC (W/TiC) were fabricated by atmospheric plasma spraying (APS) and supersonic atmospheric plasma spraying (SAPS) techniques, respectively. The results showed that the typical lamellar structure of plasma spraying and columnar crystalline grains formed in the coatings. Pores located mainly at lamellar gaps in association with oxidation were also observed. TiC phase, distributed at lamellar gaps filled the gaps; and that distributed around un-melted tungsten particles and splashed debris coated the particles or debris that were linked with the TiC at lamellar gaps. The coating and linking of the retained TiC phase prevented the tungsten particles to come off from the coatings. The porosity and the oxygen content of the SAPS-W/TiC were lower than those of the APS-W/TiC coating. The mechanical response of the coatings was strongly dependent on the H/E* ratio (H and E* are the hardness and effective Young’s modulus, respectively). The SAPS-W/TiC coating with a higher H/E* ratio had a better ability to resist to elastic fracture and better fracture toughness as compared with the APS-W/TiC coating with a smaller H/E* ratio. The thermal conductivity of the SAPS-W/TiC coating was greater than that of the APS-W/TiC coating.

  19. Gaseous material capacity of open plasma jet in plasma spray-physical vapor deposition process

    Science.gov (United States)

    Liu, Mei-Jun; Zhang, Meng; Zhang, Qiang; Yang, Guan-Jun; Li, Cheng-Xin; Li, Chang-Jiu

    2018-01-01

    Plasma spray-physical vapor deposition (PS-PVD) process, emerging as a highly efficient hybrid approach, is based on two powerful technologies of both plasma spray and physical vapor deposition. The maximum production rate is affected by the material feed rate apparently, but it is determined by the material vapor capacity of transporting plasma actually and essentially. In order to realize high production rate, the gaseous material capacity of plasma jet must be fundamentally understood. In this study, the thermal characteristics of plasma were measured by optical emission spectrometry. The results show that the open plasma jet is in the local thermal equilibrium due to a typical electron number density from 2.1 × 1015 to 3.1 × 1015 cm-3. In this condition, the temperature of gaseous zirconia can be equal to the plasma temperature. A model was developed to obtain the vapor pressure of gaseous ZrO2 molecules as a two dimensional map of jet axis and radial position corresponding to different average plasma temperatures. The overall gaseous material capacity of open plasma jet, take zirconia for example, was further established. This approach on evaluating material capacity in plasma jet would shed light on the process optimization towards both depositing columnar coating and a high production rate of PS-PVD.

  20. Corrosion performance of atmospheric plasma sprayed alumina coatings on AZ31B magnesium alloy under immersion environment

    OpenAIRE

    D. Thirumalaikumarasamy; K. Shanmugam; V. Balasubramanian

    2014-01-01

    Plasma sprayed ceramic coatings are successfully used in many industrial applications, where high wear and corrosion resistance with thermal insulation are required. The alumina powders were plasma sprayed on AZ31B magnesium alloy with three different plasma spraying parameters. In the present work, the influence of plasma spray parameters on the corrosion behavior of the coatings was investigated. The corrosion behavior of the coated samples was evaluated by immersion corrosion test in 3.5 w...

  1. Vacuum-plasma-sprayed silicon coatings for biomedical application

    International Nuclear Information System (INIS)

    Niu Yaran; Liu Xuanyong; Ding Chuanxian

    2008-01-01

    Silicon coating was deposited on titanium alloy substrates by vacuum plasma spraying technology. The morphologies and phase composition of the coatings were analyzed by field-emission scanning electron microscopy and X-ray diffraction. The thermal expansion coefficient of silicon coating was measured to be about 3.70 x 10 -6 K -1 . The bond strength of coating was approximately 20.6 MPa. The density, open porosity, roughness and Young's modulus of silicon coating were also measured. The as-sprayed silicon coating was treated by deionized water at 60 deg. C, 80 deg. C and 100 deg. C for a period of time and soaked in simulated body fluids to evaluate its bioactivity. The results showed that the water-treated coating could induce apatite to precipitate on its surface in simulated body fluid, indicating that the bioactivity of silicon coating was improved. The increase of temperature and duration of water treatment had a positive effect on the bioactivity of silicon coatings

  2. An integrated study of thermal spray process-structure-property correlations: A case study for plasma sprayed molybdenum coatings

    International Nuclear Information System (INIS)

    Vaidya, A.; Streibl, T.; Li, L.; Sampath, S.; Kovarik, O.; Greenlaw, R.

    2005-01-01

    Thermal spray coatings exhibit a wide variety of hierarchial and multiscale microstructural characteristics that lead to variation in their functional properties and performance. The array of defect structures, orthotropic behaviour and process-induced attributes (e.g. quenching stresses) all add to complexity in understanding and predicting their performance. A complete understanding of the plasma spray process includes examination of the particle-jet interaction, particle impact (to form the splats) and the particle-substrate interaction during coating deposition. This link has been established by using diagnostic tools in conjunction with a splat collection shutter and an 'in situ' curvature measurement instrument. In this study, commercial grade spherical molybdenum (Mo) powder was plasma sprayed and the spray stream was characterized for resulting particle state. A 'splat map' was deposited through a 'spray stream guillotine' to capture the fingerprint of the plume cross-section. Subsequently, coatings were deposited at these spray conditions on a newly developed 'in situ' curvature measurement instrument to measure coating residual stresses and to estimate the coating modulus. Splats and coatings were subsequently characterized by microdiffraction (for splat residual stresses), nano and microindentation for elastic and elastic-plastic properties and by electron microscopy. This complete history of the process followed by splat and coating characterization provides insight into the correlation between processing parameters, resultant particle states and final coating properties. The role of particle temperature and velocity on the splat (and coating) morphology and residual stress is explained in the results

  3. Plasma sprayed rutile titania-nanosilver antibacterial coatings

    Energy Technology Data Exchange (ETDEWEB)

    Gao, Jinjin [Key Lab of Inorganic Coating Materials, Shanghai Institute of Ceramics, Chinese Academy of Sciences, Shanghai 200050 (China); Zhao, Chengjian [National Key Laboratory of Human Factors Engineering, Department of ECLSS, China Astronaut Researching and Training Center, Beijing, 100094 (China); Zhou, Jingfang [Ian Wark Research Institute, University of South Australia, Mawson Lakes Campus, Mawson Lakes, SA, 5095 (Australia); Li, Chunxia [National Key Laboratory of Human Factors Engineering, Department of ECLSS, China Astronaut Researching and Training Center, Beijing, 100094 (China); Shao, Yiran; Shi, Chao [Key Lab of Inorganic Coating Materials, Shanghai Institute of Ceramics, Chinese Academy of Sciences, Shanghai 200050 (China); Zhu, Yingchun, E-mail: yzhu@mail.sic.ac.cn [Key Lab of Inorganic Coating Materials, Shanghai Institute of Ceramics, Chinese Academy of Sciences, Shanghai 200050 (China)

    2015-11-15

    Graphical abstract: - Highlights: • TiO{sub 2}/Ag feedstock powders containing 1–10,000 ppm silver nanoparticles were double sintered and deposited by plasma spray. • TiO{sub 2}/Ag coatings were composed of pure rutile phase and homogeneously-distributed metallic silver. • TiO{sub 2}/Ag coatings with more than 10 ppm silver nanoparticles exhibited strong antibacterial activity against E. coli and S. aureus. - Abstract: Rutile titania (TiO{sub 2}) coatings have superior mechanical properties and excellent stability that make them preferential candidates for various applications. In order to prevent infection arising from bacteria, significant efforts have been focused on antibacterial TiO{sub 2} coatings. In the study, titania-nanosilver (TiO{sub 2}/Ag) coatings with five different kinds of weight percentages of silver nanoparticles (AgNPs) were prepared by plasma spray. The feedstock powders, which had a composition of rutile TiO{sub 2} powders containing 1–10,000 ppm AgNPs, were double sintered and deposited on stainless steel substrates with optimized spraying parameters. X-Ray diffraction and scanning electron microscopy were used to analysize the phase composition and surface morphology of TiO{sub 2}/Ag powders and coatings. Escherichia coli (E. coli) and Staphylococcus aureus (S. aureus) were employed to examine the antibacterial activity of the as-prepared coatings by bacterial counting method. The results showed that silver existed homogeneously in the TiO{sub 2}/Ag coatings and no crystalline changed happened in the TiO{sub 2} structure. The reduction ratios on the TiO{sub 2}/Ag coatings with 10 ppm AgNPs were as high as 94.8% and 95.6% for E. coli and S. aureus, respectively, and the TiO{sub 2}/Ag coatings with 100–1000 ppm AgNPs exhibited 100% bactericidal activity against E. coli and S. aureus, which indicated the TiO{sub 2}/Ag coatings with more than 10 ppm AgNPs had strong antibacterial activity. Moreover, the main factors influencing the

  4. Research Into Ni-Cr-Si-B Coating Sprayed Onto Aluminium Substrate Using the Method of Plasma Spray

    Directory of Open Access Journals (Sweden)

    Raimonda Lukauskaitė

    2013-02-01

    Full Text Available The article deals with Ni base coatings deposited on aluminium substrate applying the method of plasma spray. The purpose of the conducted research is to improve the physical and mechanical properties of coatings on the surface of aluminium alloy work pieces. Spraying on aluminium alloys encounters serious problems, and therefore this work analyses the ways to make the situation more favourable. Before spraying, the surfaces of substrates were modified employing chemical and mechanical pre-treatment methods. The aim of pre-treating aluminium alloys was to remove oxide layers from the aluminium surface. Coating microstructures and porosity were characterised applying optical microscopy. Differences in the roughness of pre-treated surfaces have been determined referring to profilometry. The paper investigates the influence of the adhesion of plasma spray coatings on aluminium surface pretreatment. Microhardness technique was applied for measuring the hardness of coatings. The study also describes and compares the mechanical properties of Ni base coatings deposited on different pre-treated aluminium substrates using plasma spray.Article in Lithuanian

  5. Research Into Ni-Cr-Si-B Coating Sprayed Onto Aluminium Substrate Using the Method of Plasma Spray

    Directory of Open Access Journals (Sweden)

    Raimonda Lukauskaitė

    2012-12-01

    Full Text Available The article deals with Ni base coatings deposited on aluminium substrate applying the method of plasma spray. The purpose of the conducted research is to improve the physical and mechanical properties of coatings on the surface of aluminium alloy work pieces. Spraying on aluminium alloys encounters serious problems, and therefore this work analyses the ways to make the situation more favourable. Before spraying, the surfaces of substrates were modified employing chemical and mechanical pre-treatment methods. The aim of pre-treating aluminium alloys was to remove oxide layers from the aluminium surface. Coating microstructures and porosity were characterised applying optical microscopy. Differences in the roughness of pre-treated surfaces have been determined referring to profilometry. The paper investigates the influence of the adhesion of plasma spray coatings on aluminium surface pretreatment. Microhardness technique was applied for measuring the hardness of coatings. The study also describes and compares the mechanical properties of Ni base coatings deposited on different pre-treated aluminium substrates using plasma spray.Article in Lithuanian

  6. Equipment and technologies of air-plasma spraying of functional coatings

    Directory of Open Access Journals (Sweden)

    Kuzmin Viktor

    2017-01-01

    Full Text Available This article presents a short description of the DC plasma torch "PNK-50" structural features (ITAM SB RAS, Novosibirsk used for spraying of functional coatings with powder materials as well as gives the results of thermophysical and technological studies of spraying regimes. We present preliminary results of the plasma torch supersonic modification development and the results of industrial approbation of the plasma torch and of multi-purposes functional coatings deposition processes.

  7. Process maps for plasma spray: Part 1: Plasma-particle interactions

    International Nuclear Information System (INIS)

    Gilmore, Delwyn L.; Neiser, Richard A. Jr.; Wan, Yuepeng; Sampath, Sanjay

    2000-01-01

    This is the first paper of a two part series based on an integrated study carried out at Sandia National Laboratories and the State University of New York at Stony Brook. The aim of the study is to develop a more fundamental understanding of plasma-particle interactions, droplet-substrate interactions, deposit formation dynamics and microstructural development as well as final deposit properties. The purpose is to create models that can be used to link processing to performance. Process maps have been developed for air plasma spray of molybdenum. Experimental work was done to investigate the importance of such spray parameters as gun current, auxiliary gas flow, and powder carrier gas flow. In-flight particle diameters, temperatures, and velocities were measured in various areas of the spray plume. Samples were produced for analysis of microstructures and properties. An empirical model was developed, relating the input parameters to the in-flight particle characteristics. Multi-dimensional numerical simulations of the plasma gas flow field and in-flight particles under different operating conditions were also performed. In addition to the parameters which were experimentally investigated, the effect of particle injection velocity was also considered. The simulation results were found to be in good general agreement with the experimental data

  8. Tantalum oxide-based plasma-sprayed environmental barrier coatings

    Science.gov (United States)

    Weyant, Christopher M.

    Energy efficiency in gas turbine engines is linked to the high temperature capabilities of materials used in the hot section of the engine. To facilitate a significant increase in engine efficiency, tough structural ceramics have been developed that can handle the thermo-mechanical stresses that gas turbine components experience. Unfortunately, the high-temperature, high-pressure, and high-velocity combustion gases in a gas turbine contain water vapor and/or hydrogen which have been shown to volatilize the protective silica layer on silicon-based ceramics. This degradation leads to significant surface recession in ceramic gas turbine components. In order to maintain their structural integrity, an environmental barrier coating (EBC) could be used to protect ceramics from the harsh gas turbine environment. Due to its coefficient of thermal expansion and phase stability at elevated temperatures, tantalum oxide (Ta2O5) was examined as the base material for an air plasma-sprayed EBC on Si3N 4 ceramics. As-sprayed pure Ta2O5 was comprised of both low-temperature beta-Ta2O5 and high-temperature alpha-Ta 2O5 that was quenched into the structure. Residual stress measurements via X-ray diffraction determined the as-sprayed coating to be in tension and extensive vertical macrocracks were observed in the coating. Heat treatments of the pure coating led to conversion of alpha-Ta2 O5 to beta-Ta2O5, conversion of tensile stresses to compressive, localized buckling of the coating, and significant grain growth which caused microcracking in the coating. The pure coating was found to be an inadequate EBC. Al2O3 was investigated as a solid solution alloying addition designed to enhance the stability of beta-Ta2O 5, and reduce grain growth by slowing grain boundary diffusion. La 2O3 was investigated as an alloying addition designed to form second phase particles which would reduce grain growth through pinning. Al2O3 was successful at both stabilizing beta-Ta 2O5 and reducing grain

  9. The development of beryllium plasma spray technology for the International Thermonuclear Experimental Reactor (ITER)

    International Nuclear Information System (INIS)

    Castro, R.G.; Elliott, K.E.; Hollis, K.J.; Watson, R.D.

    1999-01-01

    Over the past five years, four international parties, which include the European Communities, Japan, the Russian Federation and the United States, have been collaborating on the design and development of the International Thermonuclear Experimental Reactor (ITER), the next generation magnetic fusion energy device. During the ITER Engineering Design Activity (EDA), beryllium plasma spray technology was investigated by Los Alamos National Laboratory as a method for fabricating and repairing and the beryllium first wall surface of the ITER tokamak. Significant progress has been made in developing beryllium plasma spraying technology for this application. Information will be presented on the research performed to improve the thermal properties of plasma sprayed beryllium coatings and a method that was developed for cleaning and preparing the surface of beryllium prior to depositing plasma sprayed beryllium coatings. Results of high heat flux testing of the beryllium coatings using electron beam simulated ITER conditions will also be presented

  10. Effect of Liquid Feed-Stock Composition on the Morphology of Titanium Dioxide Films Deposited by Thermal Plasma Spray.

    Science.gov (United States)

    Adán, C; Marugán, J; van Grieken, R; Chien, K; Pershin, L; Coyle, T; Mostaghimi, J

    2015-09-01

    Titanium dioxide coatings were deposited on the surface of titanium foils by Thermal Plasma Spray (TPS) process. Three different TiO2 coatings were prepared using the commercial TiO2-P25 nanopowder and titanium isopropoxide precursor solution as feed-stocks. Structure and morphology of the TiO2-P25 powder and the plasma sprayed coatings were analyzed by X-ray diffraction (XRD), Raman spectroscopy, N2 adsorption-desorption isotherms, UV-visible spectroscopy and Scanning Electron Microscopy (SEM). XRD and Raman results indicate that the TiO2 coatings were composed of an anatase/rutile mixture that is conditioned by the suspension composition used to be sprayed. Coatings prepared from TiO2-P25 nanoparticles in water suspension (NW-P25) and titanium isopropoxide solution suspension (NSP-P25) are incorporated into the coatings without phase transformation and their anatase/rutile ratio percentage remains very similar to the starting TiO2-P25 powder. On the contrary, when titanium isopropoxide solution is used for spraying (SP), the amount of rutile increases in the final TiO2 coating. SEM analysis also reveals different microstructure morphology, coating thickness, density and porosity of the three TiO2 films that depend significantly on the type of feed-stock employed. Interestingly, we have observed the role of titanium isopropoxide in the formation of more porous and cohesive layers of TiO2. The NSP-P25 coating, prepared with a mix of titanium isopropoxide solution based on TiO2 nanoparticles, presents higher deposition efficiencies and higher coating thickness than the film prepared with nanoparticles suspended in water (NW-P25) or with titanium isopropoxide solutions (SP). This is due to the precursor solution is acting as the cement between TiO2 nanoparticles, improving the cohesive strength of the coating. In sum, NSP-P25 and NW-P25 coatings display a good photocatalytic potential, based on their light absorption properties and mechanical stability. Band gap of

  11. The spray-drying process is sufficient to inactivate infectious porcine epidemic diarrhea virus in plasma.

    Science.gov (United States)

    Gerber, Priscilla F; Xiao, Chao-Ting; Chen, Qi; Zhang, Jianqiang; Halbur, Patrick G; Opriessnig, Tanja

    2014-11-07

    Porcine epidemic diarrhea virus (PEDV) is considered an emergent pathogen associated with high economic losses in many pig rearing areas. Recently it has been suggested that PEDV could be transmitted to naïve pig populations through inclusion of spray-dried porcine plasma (SDPP) into the nursery diet which led to a ban of SDPP in several areas in North America and Europe. To determine the effect of spray-drying on PEDV infectivity, 3-week-old pigs were intragastrically inoculated with (1) raw porcine plasma spiked with PEDV (RAW-PEDV-CONTROL), (2) porcine plasma spiked with PEDV and then spray dried (SD-PEDV-CONTROL), (3) raw plasma from PEDV infected pigs (RAW-SICK), (4) spray-dried plasma from PEDV infected pigs (SD-SICK), or (5) spray-dried plasma from PEDV negative pigs (SD-NEG-CONTROL). For the spray-drying process, a tabletop spray-dryer with industry-like settings for inlet and outlet temperatures was used. In the RAW-PEDV-CONTROL group, PEDV RNA was present in feces at day post infection (dpi) 3 and the pigs seroconverted by dpi 14. In contrast, PEDV RNA in feces was not detected in any of the pigs in the other groups including the SD-PEDV-CONTROL group and none of the pigs had seroconverted by termination of the project at dpi 28. This work provides direct evidence that the experimental spray-drying process used in this study was effective in inactivating infectious PEDV in the plasma. Additionally, plasma collected from PEDV infected pigs at peak disease did not contain infectious PEDV. These findings suggest that the risk for PEDV transmission through commercially produced SDPP is minimal. Copyright © 2014 Elsevier B.V. All rights reserved.

  12. A study on the effect of heat treatment on electrical properties of plasma sprayed YSZ

    International Nuclear Information System (INIS)

    Elshikh, S.S.M.

    2012-01-01

    Free standing samples of plasma sprayed (PS) zirconia partially stabilized with yettria (YSZ) were prepared with two machines of plasma spray deposition (Triplex gun- 100 kw, F-4 gun 64 kw) have different electrical power and spraying parameters, which produced different microstructures; contain different amounts and varieties of pores and micro-cracks.The study included heat treatment of samples at 1200 degree C for 1 h, 5 h, 10 h, 100 h and 500 h, to study the changes in macrostructure (pores and micro-cracks) which affect the electrical conductivity.The electrical properties (resistively, electrical conductivity) of plasma sprayed ZrO 2 stabilized by 8 wt. % Y 2 O 3 samples were determined by using electrical impedance spectroscopy (IS). Specimen's microstructure was examined by optical microscopy. By measuring electrical properties and connected porosity percent of the coatings obtained under various spraying conditions, it would be possible to select the optimum spraying condition to spray coatings which have high efficiency at high temperature.The results showed that the electrical conductivity of (YSZ) samples after heat treatment increased by a rate of (20%-30%) as compared to that of as sprayed.

  13. Influence of Cold-Sprayed, Warm-Sprayed, and Plasma-Sprayed Layers Deposition on Fatigue Properties of Steel Specimens

    Czech Academy of Sciences Publication Activity Database

    Čížek, J.; Matejková, M.; Dlouhý, I.; Šiška, Filip; Kay, C.M.; Karthikeyan, J.; Kuroda, S.; Kovařík, O.; Siegl, J.; Loke, K.; Khor, K.A.

    2015-01-01

    Roč. 24, č. 5 (2015), s. 758-768 ISSN 1059-9630 Institutional support: RVO:68081723 Keywords : Cold spray * Fatigue * Grit-blast Subject RIV: JL - Materials Fatigue, Friction Mechanics Impact factor: 1.568, year: 2015

  14. Fabrication of copper-based anodes via atmosphoric plasma spraying techniques

    Science.gov (United States)

    Lu, Chun [Monroeville, PA

    2012-04-24

    A fuel electrode anode (18) for a solid oxide fuel cell is made by presenting a solid oxide fuel cell having an electrolyte surface (15), mixing copper powder with solid oxide electrolyte in a mixing step (24, 44) to provide a spray feedstock (30,50) which is fed into a plasma jet (32, 52) of a plasma torch to melt the spray feed stock and propel it onto an electrolyte surface (34, 54) where the spray feed stock flattens into lamellae layer upon solidification, where the layer (38, 59) is an anode coating with greater than 35 vol. % based on solids volume.

  15. Modelling of structure and properties of plasma-sprayed carbide coatings

    International Nuclear Information System (INIS)

    Nitkiewicz, Z.; Iwaszko, J.

    1999-01-01

    Subject to examination were carbide coatings deposited on the steel substrate by plasma spraying. The coatings were remelted using diverse methods of treatment, ranging from a single and multiple treatment with continuous micro-plasma arc, through laser remelting, to treatment by the TIG welding method. Both structural changes in the remelted zone and some of the properties, such as microhardness and wear resistance were analysed. Comparative investigations were performed both prior to, and after remelting. The present work is a continuation of studies on plasma sprayed and micro-plasma remelted oxide coatings commenced in early 90's in the Materials Engineering Institute of the Technical University of Czestochowa. (author)

  16. Systematic Investigation on the Influence of Spray Parameters on the Mechanical Properties of Atmospheric Plasma-Sprayed YSZ Coatings

    Science.gov (United States)

    Mutter, Markus; Mauer, Georg; Mücke, Robert; Guillon, Olivier; Vaßen, Robert

    2018-02-01

    In the atmospheric plasma spray (APS) process, micro-sized ceramic powder is injected into a thermal plasma where it is rapidly heated and propelled toward the substrate. The coating formation is characterized by the subsequent impingement of a large number of more or less molten particles forming the so-called splats and eventually the coating. In this study, a systematic investigation on the influence of selected spray parameters on the coating microstructure and the coating properties was conducted. The investigation thereby comprised the coating porosity, the elastic modulus, and the residual stress evolution within the coating. The melting status of the particles at the impingement on the substrate in combination with the substrate surface condition is crucial for the coating formation. Single splats were collected on mirror-polished substrates for selected spray conditions and evaluated by identifying different types of splats (ideal, distorted, weakly bonded, and partially molten) and their relative fractions. In a previous study, these splat types were evaluated in terms of their effect on the above-mentioned coating properties. The particle melting status, which serves as a measure for the particle spreading behavior, was determined by in-flight particle temperature measurements and correlated to the coating properties. It was found that the gun power and the spray distance have a strong effect on the investigated coating properties, whereas the feed rate and the cooling show minor influence.

  17. Effect of Fluctuations of DC Current on Properties of Plasma Jet Generated in Plasma Spraying Torch with Gerdien Arc

    Czech Academy of Sciences Publication Activity Database

    Hrabovský, Milan; Kopecký, Vladimír; Chumak, Oleksiy; Kavka, Tetyana; Mašláni, Alan; Sember, Viktor; Ctibor, Pavel

    2009-01-01

    Roč. 13, č. 2 (2009), s. 229-240 ISSN 1093-3611 Institutional research plan: CEZ:AV0Z20430508 Keywords : Plasma torch * dc arc * plasma jet * fluctuations * plasma spraying Subject RIV: BL - Plasma and Gas Discharge Physics Impact factor: 0.333, year: 2009 http://www.begellhouse.com/journals/57d172397126f956,4e2a92412d8c6bb5.html

  18. A sputtered zirconia primer for improved thermal shock resistance of plasma-sprayed ceramic turbine seals

    Science.gov (United States)

    Bill, R. C.; Sovey, J.; Allen, G. P.

    1981-01-01

    It is shown that the application of sputtered Y2O3-stabilized ZrO2 (YSZ) primer in plasma-sprayed YSZ ceramic-coated turbine blades results in an improvement, by a factor of 5-6, in the thermal shock life of specimens with a sprayed, porous, Ni-Cr-Al-Y intermediate layer. Species with and without the primer were found to be able to survive 1000 cycles when the intermediate layer was used, but reduced laminar cracking was observed in the specimen with the primer. It is suggested that the sputtered YZS primer-induced properties are due to (1) more effective wetting and adherence of the plasma-sprayed YZS particles to the primer, and (2) the primer's retardation of impinging, molten plasma sprayed particles solidification rates, which result in a less detrimental residual stress distribution.

  19. Effect of laser induced plasma ignition timing and location on Diesel spray combustion

    International Nuclear Information System (INIS)

    Pastor, José V.; García-Oliver, José M.; García, Antonio; Pinotti, Mattia

    2017-01-01

    Highlights: • Laser plasma ignition is applied to a direct injection Diesel spray, compared with auto-ignition. • Critical local fuel/air ratio for LIP provoked ignition is obtained. • The LIP system is able to stabilize Diesel combustion compared to auto-ignition cases. • Varying LIP position along spray axis directly affects Ignition-delay. • Premixed combustion is reduced both by varying position and delay of the LIP ignition system. - Abstract: An experimental study about the influence of the local conditions at the ignition location on combustion development of a direct injection spray is carried out in an optical engine. A laser induced plasma ignition system has been used to force the spray ignition, allowing comparison of combustion’s evolution and stability with the case of conventional autoignition on the Diesel fuel in terms of ignition delay, rate of heat release, spray penetration and soot location evolution. The local equivalence ratio variation along the spray axis during the injection process was determined with a 1D spray model, previously calibrated and validated. Upper equivalence ratios limits for the ignition event of a direct injected Diesel spray, both in terms of ignition success possibilities and stability of the phenomena, could been determined thanks to application of the laser plasma ignition system. In all laser plasma induced ignition cases, heat release was found to be higher than for the autoignition reference cases, and it was found to be linked to a decrease of ignition delay, with the premixed peak in the rate of heat release curve progressively disappearing as the ignition delay time gets shorter. Ignition delay has been analyzed as a function of the laser position, too. It was found that ignition delay increases for plasma positions closer to the nozzle, indicating that the amount of energy introduced by the laser induced plasma is not the only parameter affecting combustion initiation, but local equivalence ratio

  20. Structure and properties of plasma sprayed BaTiO(3) coatings: Spray parameters versus structure and photocatalytic activity

    Czech Academy of Sciences Publication Activity Database

    Ctibor, Pavel; Ageorges, H.; Štengl, Václav; Murafa, Nataliya; Píš, I.; Zahoranová, T.; Nehasil, V.; Pala, Zdeněk

    2011-01-01

    Roč. 37, č. 7 (2011), s. 2561-2567 ISSN 0272-8842 R&D Projects: GA AV ČR IAAX00430803 Institutional research plan: CEZ:AV0Z20430508; CEZ:AV0Z40320502 Keywords : Spectroscopy * Optical properties * BaTiO3 * Plasma spraying * Photocatalysis Subject RIV: JH - Ceramics, Fire-Resistant Materials and Glass Impact factor: 1.751, year: 2011 http://www.sciencedirect.com/science/article/pii/S0272884211002173

  1. Spray-dried plasma and fresh frozen plasma modulate permeability and inflammation in vitro in vascular endothelial cells

    NARCIS (Netherlands)

    Wataha, K.; Menge, T.; Deng, X.; Shah, A.; Bode, A.; Holcomb, J.B.; Potter, D.; Kozar, R.; Spinella, P.C.; Pati, S.

    2013-01-01

    BACKGROUND: After major traumatic injury, patients often require multiple transfusions of fresh frozen plasma (FFP) to correct coagulopathy and to reduce bleeding. A spray-dried plasma (SDP) product has several logistical benefits over FFP use in trauma patients with coagulopathy. These benefits

  2. Effect of plasma spray operating conditions on plasma jet characteristics and coating properties

    Science.gov (United States)

    Malmberg, S.; Heberlein, J.

    1993-12-01

    Using statistical design of experiments, the arc current, total gas flow rate, percent secondary gas (He), and powder feed rate have been varied to assess the torch behavior and establish its correlation to coating properties. The torch response includes arc voltage drop, torch efficiency, and plasma jet geometry. High-speed images of the luminous plasma jet for each operating condition have been acquired with a LaserStrobeℳ videocamera, and image analysis has been used to quantify the jet length and jet fluctuations as additional torch responses. Porosity and unmelted particles, which are determined using image analysis of a micrograph of a NiAl coating cross section, were selected as principal coating characteristics. These findings are expected to be useful for optimization of new spray processes and for evaluation of new torch designs.

  3. Plasma spraying of zirconium carbide – hafnium carbide – tungsten cermets

    Czech Academy of Sciences Publication Activity Database

    Brožek, Vlastimil; Ctibor, Pavel; Cheong, D.-I.; Yang, S.-H.

    2009-01-01

    Roč. 9, č. 1 (2009), s. 49-64 ISSN 1335-8987 Institutional research plan: CEZ:AV0Z20430508 Keywords : Plasma spraying * cermet coatings * microhardness * zirconium carbide * hafnium carbide * tungsten * water stabilized plasma Subject RIV: JH - Ceramics, Fire-Resistant Materials and Glass

  4. Wet Slurry Abrasion Tests of Ceramic Coatings Deposited by Water-Stabilized Plasma Spraying

    Czech Academy of Sciences Publication Activity Database

    Nohava, Jiří

    2003-01-01

    Roč. 48, č. 2 (2003), s. 203-214 ISSN 0001-7043 R&D Projects: GA ČR GA106/01/0094 Institutional research plan: CEZ:AV0Z2043910 Keywords : plasma spraying, wear resistence, ceramic coating Subject RIV: BL - Plasma and Gas Discharge Physics

  5. Investigating Tribological Characteristics of HVOF Sprayed AISI 316 Stainless Steel Coating by Pulsed Plasma Nitriding

    Science.gov (United States)

    Mindivan, H.

    2018-01-01

    In this study, surface modification of aluminum alloy using High-Velocity Oxygen Fuel (HVOF) thermal spray and pulsed plasma nitriding processes was investigated. AISI 316 stainless steel coating on 1050 aluminum alloy substrate by HVOF process was pulsed plasma nitrided at 793 K under 0.00025 MPa pressure for 43200 s in a gas mixture of 75 % N2 and 25 % H2. The results showed that the pulse plasma nitriding process produced a surface layer with CrN, iron nitrides (Fe3N, Fe4N) and expanded austenite (γN). The pulsed plasma nitrided HVOF-sprayed coating showed higher surface hardness, lower wear rate and coefficient of friction than the untreated HVOF-sprayed one.

  6. Preparation and Characterization of Plasma-Sprayed Ultrafine Chromium Oxide Coatings

    International Nuclear Information System (INIS)

    Lin Feng; Jiang Xianliang; Yu Yueguang; Zeng Keli; Ren Xianjing; Li Zhenduo

    2007-01-01

    Ultrafine chromium oxide coatings were prepared by plasma spraying with ultrafine feedstock. Processing parameters of plasma spraying were optimized. Optical microscope (OM) was used to observe the microstructure of the ultrafine chromium oxide coatings. Scanning electron microscopy (SEM) was used to observe the morphology and particle size of ultrafine powder feedstock as well as to examine the microstructure of the chromium oxide coating. In addition, hardness and bonding strength of the ultrafine chromium oxide coatings were measured. The results showed that the optimized plasma spraying parameters were suitable for ultrafine chromium oxide coating and the properties and microstructure of the optimized ultrafine chromium oxide coating were superior compared to conventional chromium oxide wear resistant coatings

  7. D. C. plasma-sprayed coatings of nano-structured alumina-titania-silica

    CERN Document Server

    Jiang Xian Liang

    2002-01-01

    nano-crystalline powders of omega(Al sub 2 O sub 3) = 95%, omega(TiO sub 2) = 3%, and omega(SiO sub 2) = 2%, were reprocessed into agglomerated particles for plasma spraying, by using consecutive steps of ball milling, slurry forming, spray drying, and heat treatment. D.C. plasma was used to spray the agglomerated nano-crystalline powders, and resultant coatings were deposited on the substrate of stainless steel. Scanning electron microscopy (SEM) was used to examine the morphology of the agglomerated powders and the cross section of the alumina-titania-silica coatings. Experimental results show that the agglomerated nano-crystalline particles are spherical, with a size from (10-90) mu m. The flow ability of the nano-crystalline powders is greatly improved after the reprocessing. The coatings deposited by the plasma spraying are mainly of nano-structure. Unlike conventional plasma-sprayed coatings, no laminar layer could be found in the nano-structured coatings. Although the nano-structured coatings have a lo...

  8. 3D-simulation of residual stresses in TBC plasma sprayed coating

    International Nuclear Information System (INIS)

    Kundas, S.; Kashko, T.; Hurevich, V.E.; Lugscheider, E.; Hayn, G. von; Ilyuschenko, A.

    2001-01-01

    Thermal barrier coatings (TBC) are used in gas turbine technology in order to protect against overheating of the nickel alloy turbine blades. This coatings allows to increase turbine inlet temperatures and improve their efficiency. Plasma spraying processes are widely used since several years in thermal barrier coating technology. Although the plasma spraying process of TBC's is largely successful, a fundamental understanding of the process parameters influencing the TBC microstructure and mechanical properties is necessary. But this investigation has received much less attention so they could lead to considerable advances in performance of plasma sprayed thermal barrier coatings. The main reason of this mate is difficulties in experimental investigation of high temperature and high velocity process. One of the most effective ways to accelerate the process optimization is the application of computer simulation for the modeling of plasma spraying. This enables the achievement of a maximum of information about the investigated process by carrying out a minimum number of experiments. The main problem of plasma spray TBC coatings is crack information during the deposition process and coating cooling. The reasons for this are quenched and residual stresses in the coating-substrate system, and peculiarities of TBC coating properties. The problem of deposition and solidification of plasma sprayed coatings have received little attention to date and remains one of the unintelligible parts of process. A fundamental understanding of heat transfer in the coating-substrate system and particles deformation processes are, however, critical for the prediction of the microstructural characteristics of the deposited coatings, the understanding of the mechanisms involved in formation of thermal stresses and defects (cracks, debonding etc.). (author)

  9. Development and Application of Binary Suspensions in the Ternary System Cr2O3-TiO2-Al2O3 for S-HVOF Spraying

    Science.gov (United States)

    Potthoff, Annegret; Kratzsch, Robert; Barbosa, Maria; Kulissa, Nick; Kunze, Oliver; Toma, Filofteia-Laura

    2018-03-01

    Compositions in the system Cr2O3-TiO2-Al2O3 are among the most used ceramic materials for thermally sprayed coating solutions. Cr2O3 coatings present good sliding wear resistance; Al2O3 coatings show excellent insulation behavior and TiO2 striking corrosion properties. In order to combine these properties, coatings containing more than one oxide are highly interesting. The conventional spraying process is limited to the availability of binary feedstock powders with defined compositions. The use of suspensions offers the opportunity for tailor-made chemical compositions: within the triangle of Cr2O3-TiO2-Al2O3, each mixture of oxides can be created. Criteria for the selection of raw materials as well as the relevant aspects for the development of binary suspensions in the Cr2O3-TiO2-Al2O3 system to be used as feedstock for thermal spraying are presented. This formulation of binary suspensions required the development of water-based single-oxide suspensions with suitable behavior; otherwise, the interaction between the particles while mixing could lead up to a formation of agglomerates, which affect both the stability of the spray process and the coating properties. For the validation of this formulation procedure, binary Cr2O3-TiO2 and Al2O3-TiO2 suspensions were developed and sprayed using the S-HVOF process. The binary coatings were characterized and discussed in terms of microstructure and microhardness.

  10. Mechanical and Thermal Transport Properties of Suspension Thermal-Sprayed Alumina-Zirconia Composite Coatings

    Czech Academy of Sciences Publication Activity Database

    Oberste-Berghaus, J.; Legoux, J.-G.; Moreau, C.; Tarasi, F.; Chráska, Tomáš

    2008-01-01

    Roč. 17, č. 1 (2008), s. 91-104 ISSN 1059-9630 Institutional research plan: CEZ:AV0Z20430508 Keywords : thermal spraying * nanocrystalline composites * wear Subject RIV: JH - Ceramics, Fire-Resistant Materials and Glass Impact factor: 1.200, year: 2008

  11. [The antibacterial activity of plasma sprayed silver-containing hydroxyapatite coatings].

    Science.gov (United States)

    Wang, Yu-hua; Zhu, Zi-yuan; Zhang, Fu-qiang; Zhu, Cai-lian; Li, Ming-yu; Zheng, Xue-bin

    2009-06-01

    To study the antibacterial activity of plasma sprayed silver-containing hydroxyapative(HA) coatings. Silver-containing HA coatings were prepared on titanium substrated by vacuum plasma spraying (VPS). The samples were divided into 4 groups according to weight percent of the antimicrobial: group HA0 (0%),group HA1 (1%),group HA3 (3%) and group HA5 (5%). The antimicrobial properties against Streptococcus mutans were assayed with the pellicle-sticking method. When the weight percent of the silver was >3%, the silver-containing HA coatings exhibited significant anti-bacterial effects against Streptococcus mutans. The silver-containing HA coating has good inhibitory effect on Streptococcus mutans.

  12. The Influence of Anode Inner Contour on Atmospheric DC Plasma Spraying Process

    Directory of Open Access Journals (Sweden)

    Kui Wen

    2017-01-01

    Full Text Available In thermal plasma spraying process, anode nozzle is one of the most important components of plasma torch. Its inner contour controls the characteristics of plasma arc/jet, determining the motion and heating behaviors of the in-flight particles and hence influencing the coating quality. In this study, the effects of anode inner contour, standard cylindrical nozzle, and cone-shaped Laval nozzle with conical shape diverging exit (CSL nozzle on the arc voltage, net power, thermal efficiency, plasma jet characteristics, in-flight particle behaviors, and coating properties have been systematically investigated under atmospheric plasma spraying conditions. The results show that the cylindrical nozzle has a higher arc voltage, net power, and thermal efficiency, as well as the higher plasma temperature and velocity at the torch exit, while the CSL nozzle has a higher measured temperature of plasma jet. The variation trends of the plasma jet characteristics for the two nozzles are comparable under various spraying parameters. The in-flight particle with smaller velocity of CSL nozzle has a higher measured temperature and melting fraction. As a result, the coating density and adhesive strength of CSL nozzle are lower than those of cylindrical nozzle, but the deposition efficiency is greatly improved.

  13. Plasma spraying of hard magnetic coatings based on Sm-Co alloys

    International Nuclear Information System (INIS)

    KrasnoyarskiyRabochiy prospect, Krasnoyarsk, 660014 (Russian Federation))" data-affiliation=" (Siberian State Aerospace University named after Academician M.F. Reshetnev 31 KrasnoyarskiyRabochiy prospect, Krasnoyarsk, 660014 (Russian Federation))" >Saunin, V N; KrasnoyarskiyRabochiy prospect, Krasnoyarsk, 660014 (Russian Federation))" data-affiliation=" (Siberian State Aerospace University named after Academician M.F. Reshetnev 31 KrasnoyarskiyRabochiy prospect, Krasnoyarsk, 660014 (Russian Federation))" >Telegin, S V

    2015-01-01

    Our research is focused on the formation of hard magnetic coatings by plasma spraying an arc-melted Sm-Co powder. We have studied basic magnetic characteristics depending on the components ratio in the alloy. A sample with a 40 wt.% Sm coating exhibits the highest coercive force (63 kOe) as compared to near-to-zero coercive force in the starting powder. X-ray structure analysis of the starting alloy and the coating reveals that the amount of SmCo 5 phase in the sprayed coating increases occupying up to 2/3 of the sample. We have also studied temperature dependence of the coating and have been able to obtain plasma sprayed permanent magnets operating within the temperature range from -100 to +500 °C. The technique used does not involve any additional thermal treatment and allows a coating to be formed right on the magnetic conductor surface irrespective of the conductor geometry

  14. The effect of processing parameters on plasma sprayed beryllium for fusion applications

    International Nuclear Information System (INIS)

    Castro, R.G.; Stanek, P.W.; Jacobson, L.A.; Cowgill, D.F.; Snead, L.L.

    1993-01-01

    Plasma spraying is being investigated as a potential coating technique for applying thin (0.1--5mm) layers of beryllium on plasma facing surfaces of blanket modules in ITER and also as an in-situ repair technique for repairing eroded beryllium surfaces in high heat flux divertor regions. High density spray deposits (>98% of theoretical density) of beryllium will be required in order to maximize the thermal conductivity of the beryllium coatings. A preliminary investigation was done to determine the effect of various processing parameters (particle size, particle morphology, secondary gas additions and reduced chamber pressure) on the as-deposited density of beryllium. The deposits were made using spherical beryllium feedstock powder which was produced by centrifugal atomization at Los Alamos National Laboratory (LANL). Improvements in the as-deposited densities and deposit efficiencies of the beryllium spray deposits will be discussed along with the corresponding thermal conductivity and outgassing behavior of these deposits

  15. Numerical Coupling of the Particulate Phase to the Plasma Phase in Modeling of Multi-Arc Plasma Spraying

    International Nuclear Information System (INIS)

    Bobzin, K.; Öte, M.

    2017-01-01

    Inherent to Euler-Lagrange formulation, which can be used in order to describe the particle behavior in plasma spraying, particle in-flight characteristics are determined by calculating the impulse, heat and mass transfer between the plasma jet and individual powder particles. Based on the assumption that the influence of the particulate phase on the fluid phase is insignificant, impulse, heat and mass transfer from particles to the plasma jet can be neglected using the so-called numerical approach of “one-way coupling”. On the other hand, so-called “two-way coupling” considers the two-sided transfer between both phases. The former is a common simplification used in the literature to describe the plasma-particle interaction in thermal spraying. This study focuses on the significance of this simplification on the calculated results and shows that the use of this simplification leads to significant errors in calculated plasma and particle in-flight characteristics in three-cathode plasma spraying process. (paper)

  16. Deformation and strain distribution in plasma sprayed nickel-aluminum coating loaded by a spherical indenter

    Czech Academy of Sciences Publication Activity Database

    Prchlík, L.; Písačka, Jan; Sampath, S.

    2003-01-01

    Roč. 360, 1-2 (2003), s. 264-274 ISSN 0921-5093 R&D Projects: GA AV ČR KSK1010104 Keywords : indentation, stress-strain relationship, plasma spray Subject RIV: JJ - Other Materials Impact factor: 1.365, year: 2003

  17. Structure and mechanical properties of plasma sprayed coatings of titania and alumina

    Czech Academy of Sciences Publication Activity Database

    Ctibor, Pavel; Boháč, Petr; Stranyánek, Martin; Čtvrtlík, Radim

    2006-01-01

    Roč. 26, č. 16 (2006), s. 3509-3514 ISSN 0955-2219 Institutional research plan: CEZ:AV0Z20430508; CEZ:AV0Z10100523 Keywords : Plasma spraying * Optical microscopy * Mechanical properties * TiO2 * Al2O3 Subject RIV: JH - Ceramics, Fire-Resistant Materials and Glass Impact factor: 1.576, year: 2006

  18. Mechanical properties of plasma-sprayed layers of aluminium and aluminium alloy on AZ 91

    Czech Academy of Sciences Publication Activity Database

    Kubatík, Tomáš František; Ctibor, Pavel; Mušálek, Radek; Janata, Marek

    2017-01-01

    Roč. 51, č. 2 (2017), s. 323-327 ISSN 1580-2949 R&D Projects: GA ČR(CZ) GP14-31538P Institutional support: RVO:61389021 Keywords : plasma spraying of aluminium * adhesion of coating * wear * magnesium alloy AZ91 Subject RIV: JG - Metallurgy OBOR OECD: Materials engineering Impact factor: 0.436, year: 2016

  19. Structure and properties of plasma sprayed BaTiO3 coatings after thermal posttreatment

    Czech Academy of Sciences Publication Activity Database

    Ctibor, Pavel; Sedláček, J.; Pala, Zdeněk

    2015-01-01

    Roč. 41, č. 6 (2015), s. 7453-7460 ISSN 0272-8842 Institutional support: RVO:61389021 Keywords : Electrical properties * BaTiO3 * Plasma spraying * Annealing * Microstructure Subject RIV: JH - Ceramics, Fire-Resistant Materials and Glass Impact factor: 2.758, year: 2015 http://dx.doi.org/10.1016/j.ceramint.2015.02.065

  20. A sputtered zirconia primer for improved thermal shock resistance of plasma sprayed ceramic turbine seals

    Science.gov (United States)

    Bill, R. C.; Sovey, J.; Allen, G. P.

    1981-01-01

    The development of plasma-sprayed yttria stabilized zirconia (YSZ) ceramic turbine blade tip seal components is discussed. The YSZ layers are quite thick (0.040 to 0.090 in.). The service potential of seal components with such thick ceramic layers is cyclic thermal shock limited. The most usual failure mode is ceramic layer delamination at or very near the interface between the plasma sprayed YSZ layer and the NiCrAlY bondcoat. Deposition of a thin RF sputtered YSZ primer to the bondcoat prior to deposition of the thick plasma sprayed YSZ layer was found to reduce laminar cracking in cyclic thermal shock testing. The cyclic thermal shock life of one ceramic seal design was increased by a factor of 5 to 6 when the sputtered YSZ primer was incorporated. A model based on thermal response of plasma sprayed YSZ particles impinging on the bondcoat surface with and without the sputtered YSZ primer provides a basis for understanding the function of the primer.

  1. High Temperature Oxidation of Spark Plasma Sintered and Thermally Sprayed FeAl-Based Iron Aluminides

    Czech Academy of Sciences Publication Activity Database

    Haušild, P.; Karlík, M.; Skiba, T.; Sajdl, P.; Dubský, Jiří; Palm, M.

    2012-01-01

    Roč. 122, č. 3 (2012), s. 465-468 ISSN 0587-4246. [International Symposium on Physics of Materials (ISPMA)/12./. Prague, 04.09.2011-08.09.2011] Institutional support: RVO:61389021 Keywords : thermal spraying * plasma sintering Subject RIV: JH - Ceramics, Fire-Resistant Materials and Glass Impact factor: 0.531, year: 2012

  2. Plasma-Sprayed Fine-grained Zirconium Silicate and Its Dielectric Properties.

    Czech Academy of Sciences Publication Activity Database

    Ctibor, Pavel; Pala, Zdeněk; Nevrlá, Barbara; Neufuss, Karel

    2017-01-01

    Roč. 26, č. 5 (2017), s. 2388-2393 ISSN 1059-9495 R&D Projects: GA ČR GB14-36566G Institutional support: RVO:61389021 Keywords : electric al properties * insulators * plasma spraying * silica-substituted zirconia * zircon Subject RIV: JH - Ceramics, Fire-Resistant Materials and Glass OBOR OECD: Ceramics Impact factor: 1.331, year: 2016

  3. Superconducting and structural properties of plasma sprayed YBaCuO layers deposited on metallic substrates

    NARCIS (Netherlands)

    Hemmes, Herman K.; Jäger, D; Smithers, M.A.; Smithers, M.; van der Veer, J.; van der Veer, J.M.; Stover, D.; Rogalla, Horst

    1993-01-01

    The properties of plasma sprayed Y-Ba-Cu-O coatings deposited on metallic substrates are studied. Stainless steel, nickel steels and pure nickel are used as substrate. Y-Ba-Cu-O deposited on stainless steel and nickel steel reacts with the substrate. This interaction can be suppressed by using an

  4. The Influence of Nanodispersed Modifiers on the Structure and Properties of Plasma-Sprayed Coatings

    Directory of Open Access Journals (Sweden)

    Igor V. Smirnov

    2017-10-01

    Full Text Available Background. Currently, plasma-sprayed coatings are widely used to protect machine parts operating under conditions of high loads and temperatures, abrasive wear and exposure to corrosive media. Objective. The aim of the paper is to improve the physico-mechanical characteristics of plasma-sprayed coatings by modification of nano-sized particles of TiO2 oxides compounds. Methods. Experimental studies of corrosion resistance, microhardness, adhesion strength and residual stresses of plasma-sprayed coatings based on the oxide aluminum ceramic powder with the addition of nanodisperse TiO2 powder were conducted. Results. It is found that addition of TiO2 nanodisperse modifier to the oxide aluminum ceramic powder composition leads to corrosion resistance increase 2.8 times in a 10 % hydrochloric acid solution. The adhesive strength of ceramic nanomodified coatings is increased by 15–20 %. Conclusions. The positive influence of nanodispersed powders on the physico-mechanical and tribological characteristics of plasma-sprayed coatings is established.

  5. Microstructure and Properties of Plasma Sprayed Lead Zirconate Titanate (PZT) Ceramics

    Czech Academy of Sciences Publication Activity Database

    Ctibor, Pavel; Pala, Zdeněk; Boldyryeva, Hanna; Sedláček, J.; Kmetík, Viliam

    2012-01-01

    Roč. 2, č. 2 (2012), s. 64-75 ISSN 2079-6412 R&D Projects: GA TA ČR TA01010878 Institutional research plan: CEZ:AV0Z20430508 Keywords : plasma spraying * electroceramics * PZT * phase composition * permittivity Subject RIV: JK - Corrosion ; Surface Treatment of Materials http://www.mdpi.com/2079-6412/2/2/64

  6. Dielectric properties and vacancy-like defects in plasma-sprayed barium titanate.

    Czech Academy of Sciences Publication Activity Database

    Ctibor, Pavel; Čížek, J.; Sedláček, J.; Lukáč, František

    2017-01-01

    Roč. 100, č. 7 (2017), s. 2972-2983 ISSN 0002-7820 Institutional support: RVO:61389021 Keywords : barium titanate * plasma spraying * vacancies Subject RIV: JH - Ceramics, Fire-Resistant Materials and Glass OBOR OECD: Ceramics Impact factor: 2.841, year: 2016

  7. Methods of Increasing Thermal Conductivity of Plasma Sprayed Tungsten-Based Coatings

    Czech Academy of Sciences Publication Activity Database

    Matějíček, Jiří; Iždinský, K.; Vondrouš, P.

    2009-01-01

    Roč. 59, - (2009), s. 82-86 ISSN 1022-6680. [International Conference on New Materials for Extreme Environments/1st./. San Sebastian, 02.06.2008-04.06.2008] Institutional research plan: CEZ:AV0Z20430508 Keywords : Extreme environments * fusion materials * plasma sprayed coatings * thermal conductivity Subject RIV: JG - Metallurgy

  8. Plasma sprayed TiC coatings for first wall protection in fusion devices

    International Nuclear Information System (INIS)

    Groot, P.; Laan, J.G. van der; Laas, L.; Mack, M.; Dvorak, M.

    1989-01-01

    For protection of plasma facing components in nuclear fusion devices thick titanium carbide coatings are being developed. Coatings have been produced by plasma spraying at atmospheric pressure (APS) and low pressure (LPPS) and analyzed with respect to microstructure and chemical composition. Thermo-mechanical evaluation has been performed by applying short pulse laser heat flux tests. The influence of coating thickness and porosity on the resistance to spalling by thermal shocks appears to be more important than aspects of chemical composition. (author)

  9. Processing and temperature-dependent properties of plasma-sprayed tungsten–stainless steel composites

    Czech Academy of Sciences Publication Activity Database

    Matějíček, Jiří; Boldyryeva, Hanna

    T138, 014041 (2009), s. 1-4 ISSN 0031-8949. [International Workshop on Plasma-Facing Materials and Components for Fusion Applications/12th./. Jülich, 11.05.2009-14.05.2009] Institutional research plan: CEZ:AV0Z20430508 Keywords : Fusion materials * plasma sprayed coatings * tungsten * FGM Subject RIV: JG - Metallurgy Impact factor: 1.088, year: 2009 http://iopscience.iop.org/1402-4896/2009/T138/014041/pdf?ejredirect=.iopscience

  10. Plasma sprayed tungsten-based coatings and their performance under fusion relevant conditions

    Czech Academy of Sciences Publication Activity Database

    Matějíček, Jiří; Koza, Y.; Weinzettl, Vladimír

    75-79, č. 0 (2005), s. 395-399 ISSN 0920-3796. [Symposium of Fusion Technology/23rd./. Venice, 20.9.2004-24.9.2004] Institutional research plan: CEZ:AV0Z20430508 Keywords : plasma spraying * tungsten * plasma facing components Subject RIV: JG - Metallurgy Impact factor: 0.981, year: 2005 http://www.sciencedirect.com/science/article/pii/S0920379605000712

  11. Effects of RF plasma treatment on spray-pyrolyzed copper oxide films on silicon substrates

    Science.gov (United States)

    Madera, Rozen Grace B.; Martinez, Melanie M.; Vasquez, Magdaleno R., Jr.

    2018-01-01

    The effects of radio-frequency (RF) argon (Ar) plasma treatment on the structural, morphological, electrical and compositional properties of the spray-pyrolyzed p-type copper oxide films on n-type (100) silicon (Si) substrates were investigated. The films were successfully synthesized using 0.3 M copper acetate monohydrate sprayed on precut Si substrates maintained at 350 °C. X-ray diffraction revealed cupric oxide (CuO) with a monoclinic structure. An apparent improvement in crystallinity was realized after Ar plasma treatment, attributed to the removal of residues contaminating the surface. Scanning electron microscope images showed agglomerated monoclinic grains and revealed a reduction in size upon plasma exposure induced by the sputtering effect. The current-voltage characteristics of CuO/Si showed a rectifying behavior after Ar plasma exposure with an increase in turn-on voltage. Four-point probe measurements revealed a decrease in sheet resistance after plasma irradiation. Fourier transform infrared spectral analyses also showed O-H and C-O bands on the films. This work was able to produce CuO thin films via spray pyrolysis on Si substrates and enhancement in their properties by applying postdeposition Ar plasma treatment.

  12. The Role of Spraying Parameters and Inert Gas Shrouding in Hybrid Water-Argon Plasma Spraying of Tungsten and Copper for Nuclear Fusion Applications

    Czech Academy of Sciences Publication Activity Database

    Matějíček, Jiří; Kavka, Tetyana; Bertolissi, Gabriele; Ctibor, Pavel; Vilémová, Monika; Mušálek, Radek; Nevrlá, Barbara

    2013-01-01

    Roč. 22, č. 5 (2013), s. 744-755 ISSN 1059-9630 R&D Projects: GA MPO FR-TI2/702; GA TA ČR TA01010300 Institutional support: RVO:61389021 Keywords : plasma spraying * tungsten * copper * inert gas shrouding * water-argon plasma torch * gas shroud * hybrid plasma torch * influence of spray parameters * nuclear fusion * oxidation Subject RIV: JG - Metallurgy Impact factor: 1.491, year: 2013 http://link.springer.com/content/pdf/10.1007%2Fs11666-013-9895-x.pdf

  13. MODELING OF THE SPRAY DRYING PROCESS OF GREEN PROTEIN SUSPENSION CONCENTRATE (PGC

    Directory of Open Access Journals (Sweden)

    A. A. Shevtsov

    2015-01-01

    Full Text Available Development and implementation of high-tech and energy-efficient methods of feed production is important and ap¬propriate due to the fact that enterprises are not able to provide the market of feed consumers with high quality products at affordable prices. To solve this problem, an alternative technology for the production of protein green concentrate (PGC from the cormophyte mass of high protein plants was developed. The most energy-intensive process of obtaining PGC is spray drying. At the same time the problems of energy saving, and the product quality are solved by modeling. The drying model developed in this study is based on the falling edge of evaporation, which is used in many studies of drops drying. The problem of obtaining the basic equations of heat and mass transfer during the periods of constant and decreasing drying rate was to be solved. It is also supposed that the drying takes place during the periods of constant and decreasing drying rate. Basic equations of heat and mass transfer for both periods of drying were obtained. Changing of thermophysical characteristics were determined by statistical methods in the range of PGC humidity of 10 ... 75% and a temperature of 20 ... 100%. The model is solved by finite difference method with an accuracy of modeling results of 12%. Method of finite differences is a numerical method for solving differential equations based on the replacement of derivative differences schemes and is the grid method. Identification of model parameters to experimental data obtained in the experimental spray dryer was carried out. The solution allows the mathematical model to determine the change in moisture content (DS concentration and drop radial temperature in the spray drying of the PGC concentrate that is necessary both to select the geometrical sizes of the dryer and the drying process parameters controlling.

  14. Argon Shrouded Plasma Spraying of Tantalum over Titanium for Corrosion Protection in Fluorinated Nitric Acid Media

    Science.gov (United States)

    Vetrivendan, E.; Jayaraj, J.; Ningshen, S.; Mallika, C.; Kamachi Mudali, U.

    2018-02-01

    Argon shrouded plasma spraying (ASPS) was used to deposit a Ta coating on commercially pure Ti (CP-Ti) under inert argon, for dissolver vessel application in the aqueous spent fuels reprocessing plant with high plutonium content. Oxidation during plasma spraying was minimized by shrouding argon system. Porosity and oxide content were controlled by optimizing the spraying parameters, to obtain a uniform and dense Ta coating. The Ta particle temperature and velocity were optimized by judiciously controlling the spray parameters, using a spray diagnostic charge-coupled device camera. The corrosion resistance of the Ta coatings developed by ASPS was investigated by electrochemical studies in 11.5 M HNO3 and 11.5 M HNO3 + 0.05 M NaF. Similarly, the durability of the ASPS Ta coating/substrate was evaluated as per ASTM A262 Practice-C test in boiling nitric acid and fluorinated nitric acid for 240 h. The ASPS Ta coating exhibited higher corrosion resistance than the CP-Ti substrate, as evident from electrochemical studies, and low corrosion rate with excellent coating stability in boiling nitric, and fluorinated nitric acid. The results of the present study revealed that tantalum coating by ASPS is a promising strategy for improving the corrosion resistance in the highly corrosive reprocessing environment.

  15. Heat-Treated TiO2 Plasma Spray Deposition for Bioactivity Improvement in Ti-6Al-4V Alloy

    Science.gov (United States)

    Kumari, Renu; Majumdar, Jyotsna Dutta

    2017-12-01

    In the present study, titanium di-oxide (TiO2) coating has been developed on Ti-6Al-4V substrate by plasma spray deposition. Followed by plasma spraying, heat treatment of the sprayed sample has been carried out by isothermally holding it at 823 K (550 °C) for 2 h. Microstructural analysis shows the presence of porosity and unmelted particles on the as-sprayed surface, the area fraction of which reduces after heat treatment. X-ray diffraction analysis shows the phase transformation from anatase (in precursor powder) to rutile (in as-sprayed coating and the same after heat treatment). There is an improvement in nano-hardness, "Young's modulus" and wear resistance in plasma-sprayed TiO2 coating (as-sprayed as well as post-heat-treated condition) as compared to as-received Ti-6Al-4V, though post-heat treatment offers a superior hardness, "young's modulus" and wear resistance as compared to as-sprayed coating. The corrosion behavior in "hank's solution" shows decrease in corrosion resistance after plasma spraying and post-heat treatment as compared to as-received substrate. A significant decrease in contact angle and improvement in bioactivity (in terms of apatite deposition) were observed in TiO2-coated surface as compared to as-received Ti-6Al-4V.

  16. Novel Prospects for Plasma Spray-Physical Vapor Deposition of Columnar Thermal Barrier Coatings

    Science.gov (United States)

    Anwaar, Aleem; Wei, Lianglinag; Guo, Qian; Zhang, Baopeng; Guo, Hongbo

    2017-12-01

    Plasma spray-physical vapor deposition (PS-PVD) is an emerging coating technique that can produce columnar thermal barrier coatings from vapor phase. Feedstock treatment at the start of its trajectory in the plasma torch nozzle is important for such vapor-phase deposition. This study describes the effects of the plasma composition (Ar/He) on the plasma characteristics, plasma-particle interaction, and particle dynamics at different points spatially distributed inside the plasma torch nozzle. The results of calculations show that increasing the fraction of argon in the plasma gas mixture enhances the momentum and heat flow between the plasma and injected feedstock. For the plasma gas combination of 45Ar/45He, the total enthalpy transferred to a representative powder particle inside the plasma torch nozzle is highest ( 9828 kJ/kg). Moreover, due to the properties of the plasma, the contribution of the cylindrical throat, i.e., from the feed injection point (FIP) to the start of divergence (SOD), to the total transferred energy is 69%. The carrier gas flow for different plasma gas mixtures was also investigated by optical emission spectroscopy (OES) measurements of zirconium emissions. Yttria-stabilized zirconia (YSZ) coating microstructures were produced when using selected plasma gas compositions and corresponding carrier gas flows; structural morphologies were found to be in good agreement with OES and theoretical predictions. Quasicolumnar microstructure was obtained with porosity of 15% when applying the plasma composition of 45Ar/45He.

  17. Structure and property evaluation of a vacuum plasma sprayed nanostructured tungsten-hafnium carbide bulk composite

    International Nuclear Information System (INIS)

    Rea, K.E.; Viswanathan, V.; Kruize, A.; Hosson, J.Th.M. de; O'Dell, S.; McKechnie, T.; Rajagopalan, S.; Vaidyanathan, R.; Seal, S.

    2008-01-01

    Vacuum plasma spray (VPS) forming of tungsten-based metal matrix nanocomposites (MMCs) has shown to be a cost effective and time saving method for the formation of bulk monolithic nanostructured thermo-mechanical components. Spray drying of powder feedstock appears to have a significant effect on the improved mechanical properties of the bulk nanocomposite. The reported elastic modulus of the nanocomposite nearly doubles due to the presence of HfC nano particulates in the W matrix. High resolution transmission electron microscopy (HRTEM) revealed the retention of nanostructures at the select process conditions and is correlated with the enhanced mechanical properties of the nanocomposite

  18. The change of NiCrBSi alloys’ phase composition after plasma spraying

    Directory of Open Access Journals (Sweden)

    A. Dudek

    2008-08-01

    Full Text Available Material for investigations was NiCrBSi powder for components’ coatings which improve their corrosion resistance as well as resistance to friction wear and erosion. Plasma spraying method was used to produce a coating with thickness of 300 μm on low-alloy steel which was then remelted with the base material. Using X-ray quality analysis, phase composition was determined for: NiCrBSi powder, obtained coating and the alloyed surface layer. Crystallinity degree was also calculated for NiCrBSi layer sprayed on the base material.

  19. An electron microscopy study of the effect of Ce on plasma sprayed bronze coatings

    Science.gov (United States)

    Wensheng, Li; Wang, S. C.; Ma, Chao; Zhiping, Wang

    2012-07-01

    The Cu-Al eutectoid alloy is an excellent material for mould due to its superior low friction. The conventional sand casting technique, however, is not feasible to fabricate high Al bronze because of high hardness and brittleness. Plasma arc spray has been used to produce high Al/Fe bronze coatings for mould. The inherent impurities such as H, O, N, S during the spray, however, may affect the coating's mechanical strength. One approach is to utilise the active rare earth Ce to clean up these impurities. The study is to investigate the effect of Ce on the microstructure, which has few reported in the literature.

  20. Effect of thermal aging on the erosion resistance of air plasma sprayed zirconia thermal barrier coating

    International Nuclear Information System (INIS)

    Janos, B.Z.; Lugscheider, E.; Remer, P.

    1999-01-01

    To increase the performance, efficiency and reliability of thermal barrier coatings, it is important to understand the influence of the microstructure on the erosion resistance. Therefore, the erosion behavior of air-plasma-sprayed 7 wt% yttria stabilized zirconia (7YSZ) thermal barrier coatings (TBC) at elevated temperatures was investigated. The paper focuses on both the porosity of the coating as well as the thermal pre-treatment of the ceramic. To simulate operating conditions on the ceramic samples, high-temperature erosion experiments at 1093 C were carried out on as-sprayed samples as well as on samples, thermally aged at different temperatures up to 1482 C in air prior to erosion testing. A significant dependence of erosion rate on porosity and thermal pre-treatment was found. Finally, a technique was developed to predict the erosion rates of air-plasma-sprayed 7YSZ TBCs independent of aging conditions or porosity levels. Erosion rates seem to be highly correlated to the micro-hardness of the zirconia TBC. A power-law model was empirically derived to estimate erosion rates of plasma-sprayed 7YSZ ceramic thermal barrier coatings. (orig.)

  1. Mueller matrix polarimetry on plasma sprayed thermal barrier coatings for porosity measurement.

    Science.gov (United States)

    Luo, David A; Barraza, Enrique T; Kudenov, Michael W

    2017-12-10

    Yttria-stabilized zirconia (YSZ) is the most widely used material for thermal plasma sprayed thermal barrier coatings (TBCs) used to protect gas turbine engine parts in demanding operation environments. The superior material properties of YSZ coatings are related to their internal porosity level. By quantifying the porosity level, tighter control on the spraying process can be achieved to produce reliable coatings. Currently, destructive measurement methods are widely used to measure the porosity level. In this paper, we describe a novel nondestructive approach that is applicable to classify the porosity level of plasma sprayed YSZ TBCs via Mueller matrix polarimetry. A rotating retarder Mueller matrix polarimeter was used to measure the polarization properties of the plasma sprayed YSZ coatings with different porosity levels. From these measurements, it was determined that a sample's measured depolarization ratio is dependent on the sample's surface roughness and porosity level. To this end, we correlate the depolarization ratio with the samples' surface roughness, as measured by a contact profilometer, as well as the total porosity level, in percentage measured using a micrograph and stereological analysis. With the use of this technique, a full-field and rapid measurement of porosity level can be achieved.

  2. Optimizing the vacuum plasma spray deposition of metal, ceramic, and cermet coatings using designed experiments

    Science.gov (United States)

    Kingswell, R.; Scott, K. T.; Wassell, L. L.

    1993-06-01

    The vacuum plasma spray (VPS) deposition of metal, ceramic, and cermet coatings has been investigated using designed statistical experiments. Processing conditions that were considered likely to have a significant influence on the melting characteristics of the precursor powders and hence deposition efficiency were incorporated into full and fractional factorial experimental designs. The processing of an alumina powder was very sensitive to variations in the deposition conditions, particularly the injection velocity of the powder into the plasma flame, the plasma gas composition, and the power supplied to the gun. Using a combination of full and fractional factorial experimental designs, it was possible to rapidly identify the important spraying variables and adjust these to produce a deposition efficiency approaching 80 percent. The deposition of a nickel-base alloy metal powder was less sensitive to processing conditions. Generally, however, a high degree of particle melting was achieved for a wide range of spray conditions. Preliminary experiments performed using a tungsten carbide/cobalt cermet powder indicated that spray efficiency was not sensitive to deposition conditions. However, microstructural analysis revealed considerable variations in the degree of tungsten carbide dissolution. The structure and properties of the optimized coatings produced in the factorial experiments are also discussed.

  3. Plasma sprayed coatings on mild steel split moulds for uranium casting

    International Nuclear Information System (INIS)

    Sreekumar, K.P.; Padmanaban, P.V.A.; Venkatramani, N.; Singh, S.P.; Saha, D.P.; Date, V.G.

    2002-01-01

    High velocity high temperature plasma jets are used to deposit metals and ceramics on metallic substrates for oxidation and corrosion protection applications. Plasma sprayed ceramic coatings on metallic substrates are also used to prevent its reaction with molten metals. Metal-alumina duplex coatings on mild steel split moulds have been developed and successfully used for casting of uranium. Techno-economics of the coated moulds against the conventional graphite moulds are a major advantage. Mild steel moulds of 600 mm long and 75 mm in diameter have been plasma spray coated with alumina over a bond coat of molybdenum. In-plant tests showed an increase in number of castings per mould compared to the commonly used graphite moulds. (author)

  4. DEVELOPMENT OF COMPLEX EQUIPMENT FOR PLASMA SPRAY CERAMIC COATINGS

    Directory of Open Access Journals (Sweden)

    V. V. Okovity

    2017-01-01

    Full Text Available Develop a set equipment for plasma forming ceramic coatings. The article presents characteristics and parameters of the developed complex equipment for formation of plasma ceramic coatings as well as results of its testing. Methods of research is based on studies of structural elements composite plasma coatings system ZrO2 – Y2O3  obtained  using  developed complex equipment. One of the most effective ways to protect the components from high temperature corrosion and oxidation is formation on the surface of plasma thermal barrier coatings. For thermal barrier coating has very strict requirements: сharacterized by a smooth change of physico-mechanical properties (porosity, microhardness, elastic modulus in the cross section of the metal substrate to the outer ceramic layer; to withstand multiple cycles of thermal cycling from room temperature to the operating temperature; to maintain gastightness under operating conditions and thus ensure a sufficiently high level of adhesive strength. For realization of new technological schemes applying thermal barrier coatings with high operational characteristics was developed, patented and manufactured a range of new equipment. The experiments show that authors developed PBG-1 plasmatron and powder feeder PPBG-04 have at least 2–3 times the service life during the deposition of ceramic materials compared to the standard equipment of the company "Plasma-Technik", by changing the structure of the cathode-anode plasma torch assembly and construction of the delivery unit of the feeder to facilitate the uniform supply of the powder into the plasma jet and the best of his penetration. The result is better plasma coatings with improved operational characteristics: adhesion strength is increased to 1.3–2 times, material utilization in 1.5–1.6 times microhardness 1.2–1.4 times the porosity is reduced by 2–2.5 times.

  5. Strontium Zirconate TBC Sprayed by a High Feed-Rate Water-Stabilized Plasma Torch

    Science.gov (United States)

    Ctibor, P.; Nevrla, B.; Cizek, J.; Lukac, F.

    2017-12-01

    A novel thermal barrier coating (TBC) material, strontium zirconate SrZrO3, was sprayed by a high feed-rate water-stabilized plasma torch WSP 500. Stainless steel coupons were used as substrates. Coatings with a thickness of about 1.2 mm were produced, whereas the substrates were preheated over 450 °C. The torch worked at 150 kW power and was able to spray SrZrO3 with a high spray rate over 10 kg per hour. Microstructure and microhardness, phase composition, adhesion, thermal conductivity and thermal expansion were evaluated. The coating has low thermal conductivity under 1 W/m K in the interval from room temperature up to 1200 °C. Its crystallite size is slightly over 400 nm and thermal expansion 12.3 µm K-1 in the similar temperature range.

  6. Microstructural inhomogeneity in plasma-sprayed hydroxyapatite coatings and effect of post-heat treatment

    International Nuclear Information System (INIS)

    Lu Yupeng; Xiao Guiyong; Li Shitong; Sun Ruixue; Li Musen

    2006-01-01

    The microstructural inhomogeneity in the plasma-sprayed hydroxyapatite (HA) coatings was characterized by using electron probe microanalyser (EPMA). A simple and artful method was developed to detect the interface characteristics. All the samples for observation were ground and polished along the direction parallel to the coating surfaces. The BSE images directly and clearly showed the inhomogeneity in the as-sprayed coatings with the amorphous regions being bright gray and crystalline regions being dark gray. X-ray diffractometer (XRD) patterns indicated that after immersion in deionized water for 20 days, bone-like apatite and α-Ca 2 P 2 O 7 precipitated on the polished surfaces of the as-sprayed HA coatings. The post-heat treatment could eliminate the microstructural inhomogeneity in the coatings. Only β-Ca 2 P 2 O 7 precipitated on the surfaces of the heat-treated HA coatings. The immersed samples were re-polished till tiny substrate was bared to investigate the effect of immersion on interface. It was shown that the immersion decreased the cohesive strength of the as-sprayed coatings. There were more and broader cracks in the splats that came into contact with the substrate and amorphous phase increased toward the coating-substrate interface. Post-heat treatment was proved to reduce the peeling off of coating during re-polishing operation. It was proposed that the distributions of amorphous phase and cracks in as-sprayed coatings are detrimental to coating properties and should be modified through improving the plasma spraying processing

  7. Microstructural inhomogeneity in plasma-sprayed hydroxyapatite coatings and effect of post-heat treatment

    Energy Technology Data Exchange (ETDEWEB)

    Lu Yupeng [School of Materials Science and Engineering, South Campus of Shandong University, 73 Jingshi Road, Ji Nan 250062 (China)]. E-mail: Biosdu@sdu.edu.cn; Xiao Guiyong [School of Materials Science and Engineering, South Campus of Shandong University, 73 Jingshi Road, Ji Nan 250062 (China); Li Shitong [School of Materials Science and Engineering, South Campus of Shandong University, 73 Jingshi Road, Ji Nan 250062 (China); Sun Ruixue [School of Materials Science and Engineering, South Campus of Shandong University, 73 Jingshi Road, Ji Nan 250062 (China); Li Musen [School of Materials Science and Engineering, South Campus of Shandong University, 73 Jingshi Road, Ji Nan 250062 (China)

    2006-01-15

    The microstructural inhomogeneity in the plasma-sprayed hydroxyapatite (HA) coatings was characterized by using electron probe microanalyser (EPMA). A simple and artful method was developed to detect the interface characteristics. All the samples for observation were ground and polished along the direction parallel to the coating surfaces. The BSE images directly and clearly showed the inhomogeneity in the as-sprayed coatings with the amorphous regions being bright gray and crystalline regions being dark gray. X-ray diffractometer (XRD) patterns indicated that after immersion in deionized water for 20 days, bone-like apatite and {alpha}-Ca{sub 2}P{sub 2}O{sub 7} precipitated on the polished surfaces of the as-sprayed HA coatings. The post-heat treatment could eliminate the microstructural inhomogeneity in the coatings. Only {beta}-Ca{sub 2}P{sub 2}O{sub 7} precipitated on the surfaces of the heat-treated HA coatings. The immersed samples were re-polished till tiny substrate was bared to investigate the effect of immersion on interface. It was shown that the immersion decreased the cohesive strength of the as-sprayed coatings. There were more and broader cracks in the splats that came into contact with the substrate and amorphous phase increased toward the coating-substrate interface. Post-heat treatment was proved to reduce the peeling off of coating during re-polishing operation. It was proposed that the distributions of amorphous phase and cracks in as-sprayed coatings are detrimental to coating properties and should be modified through improving the plasma spraying processing.

  8. Effect of Post-spray Shot Peening Treatment on the Corrosion Behavior of NiCr-Mo Coating by Plasma Spraying of the Shell-Core-Structured Powders

    Science.gov (United States)

    Tian, Jia-Jia; Wei, Ying-Kang; Li, Cheng-Xin; Yang, Guan-Jun; Li, Chang-Jiu

    2018-01-01

    Corrosion of metal plays a detrimental role in service lifetime of parts or systems. Therefore, coating a protective film which is fully dense and defects free on the base metal is an effective approach to protect the base metal from corrosion. In this study, a dense NiCr-20Mo coating with excellent lamellar interface bonding was deposited by plasma spraying of the novel shell-core-structured Mo-clad-NiCr powders, and then post-spray shot peening treatment by cold spraying of steel shots was applied to the plasma-sprayed NiCr-20Mo coating to obtain a fully dense coating through eliminating possibly existed pores and un-bonded interfaces within the NiCr-20Mo coating. Corrosion behaviors of the NiCr-20Mo coatings before and after shot peening were tested to investigate the effect of the post-spray shot peening on the corrosion behavior of the NiCr-20Mo coating. Results showed that a much dense and uniform plasma-sprayed NiCr-20Mo coating with perfect lamellar bonding at most of interfaces was deposited. However, the electrochemical tests revealed the existence of through-thickness pores in the as-plasma-sprayed NiCr-20Mo coating. Through the post-spray shot peening treatment, a completely dense top layer in the coating was formed, and with the increase in the shot peening intensity from one pass to three passes, the dense top layer became thicker from 100 μm to reach 300 μm of the whole coating thickness. Thus, a fully dense bulk-like coating was obtained. Corrosion test results showed that the dense coating layer resulting from densification of shot peening can act as an effective barrier coating to prevent the penetration of the corrosive medium and consequently protect the substrate from corrosion effectively. Therefore, a fully dense bulk-like NiCr-20Mo coating with excellent corrosion resistance can be achieved through the plasma spraying of Mo-clad-NiCr powders followed by appropriate post-spray shot peening treatment.

  9. Method and Process Development of Advanced Atmospheric Plasma Spraying for Thermal Barrier Coatings

    Science.gov (United States)

    Mihm, Sebastian; Duda, Thomas; Gruner, Heiko; Thomas, Georg; Dzur, Birger

    2012-06-01

    Over the last few years, global economic growth has triggered a dramatic increase in the demand for resources, resulting in steady rise in prices for energy and raw materials. In the gas turbine manufacturing sector, process optimizations of cost-intensive production steps involve a heightened potential of savings and form the basis for securing future competitive advantages in the market. In this context, the atmospheric plasma spraying (APS) process for thermal barrier coatings (TBC) has been optimized. A constraint for the optimization of the APS coating process is the use of the existing coating equipment. Furthermore, the current coating quality and characteristics must not change so as to avoid new qualification and testing. Using experience in APS and empirically gained data, the process optimization plan included the variation of e.g. the plasma gas composition and flow-rate, the electrical power, the arrangement and angle of the powder injectors in relation to the plasma jet, the grain size distribution of the spray powder and the plasma torch movement procedures such as spray distance, offset and iteration. In particular, plasma properties (enthalpy, velocity and temperature), powder injection conditions (injection point, injection speed, grain size and distribution) and the coating lamination (coating pattern and spraying distance) are examined. The optimized process and resulting coating were compared to the current situation using several diagnostic methods. The improved process significantly reduces costs and achieves the requirement of comparable coating quality. Furthermore, a contribution was made towards better comprehension of the APS of ceramics and the definition of a better method for future process developments.

  10. Laser Remelting of Plasma-Sprayed Tungsten Coatings

    Czech Academy of Sciences Publication Activity Database

    Matějíček, Jiří; Holub, P.

    2014-01-01

    Roč. 23, č. 4 (2014), s. 750-754 ISSN 1059-9630 R&D Projects: GA ČR(CZ) GAP108/12/1872 Grant - others:European Project ExtreMat(XE) NMP-CT-2004-500253 Institutional support: RVO:61389021 Keywords : functionally graded coatings * laser remelting * plasma facing materials * thermal conductivity * water stabilized plasma Subject RIV: JK - Corrosion ; Surface Treatment of Materials Impact factor: 1.344, year: 2014 http://link.springer.com/article/10.1007%2Fs11666-014-0067-4

  11. In vitro corrosion investigations of plasma-sprayed hydroxyapatite ...

    Indian Academy of Sciences (India)

    Administrator

    (CaP) on corrosion behaviour of hydroxyapatite (HA) coatings in simulated body fluid (Ringer's solution). Three types of coatings, i.e. HA + 20 ... be placed in the human body is that it should be biocom- patible and not cause any adverse ... other constituents of the body fluid like water, sodium, chlorine, proteins, plasma and.

  12. Laser induced plasma methodology for ignition control in direct injection sprays

    International Nuclear Information System (INIS)

    Pastor, José V.; García-Oliver, José M.; García, Antonio; Pinotti, Mattia

    2016-01-01

    Highlights: • Laser Induced Plasma Ignition system is designed and applied to a Diesel Spray. • A method for quantification of the system effectiveness and reliability is proposed. • The ignition system is optimized in atmospheric and engine-like conditions. • Higher system effectiveness is reached with higher ambient density. • The system is able to stabilize Diesel combustion compared to auto-ignition cases. - Abstract: New combustion modes for internal combustion engines represent one of the main fields of investigation for emissions control in transportation Industry. However, the implementation of lean fuel mixture condition and low temperature combustion in real engines is limited by different unsolved practical issues. To achieve an appropriate combustion phasing and cycle-to-cycle control of the process, the laser plasma ignition system arises as a valid alternative to the traditional electrical spark ignition system. This paper proposes a methodology to set-up and optimize a laser induced plasma ignition system that allows ensuring reliability through the quantification of the system effectiveness in the plasma generation and positional stability, in order to reach optimal ignition performance. For this purpose, experimental tests have been carried out in an optical test rig. At first the system has been optimized in an atmospheric environment, based on the statistical analysis of the plasma records taken with a high speed camera to evaluate the induction effectiveness and consequently regulate and control the system settings. The same optimization method has then been applied under engine-like conditions, analyzing the effect of thermodynamic ambient conditions on the plasma induction success and repeatability, which have shown to depend mainly on ambient density. Once optimized for selected engine conditions, the laser plasma induction system has been used to ignite a direct injection Diesel spray, and to compare the evolution of combustion

  13. Investigation of Droplet Atomization and Evaporation in Solution Precursor Plasma Spray Coating

    Directory of Open Access Journals (Sweden)

    Hongbing Xiong

    2017-11-01

    Full Text Available Solution precursor plasma spray (SPPS is a novel and promising technique in producing nanostructured coatings. This technique involves complex heat, mass and momentum transfer among the liquid feedstock, droplets, plasma jet and the coating material. Nevertheless, the droplet atomization and evaporation in the plasma jet is one of the most essential parts to obtain the desired coating architecture. In the present work, a three-dimensional two-way-coupled Eulerian-Lagrangian code is used to simulate the interactions between the solution precursor and plasma. In order to obtain a more realistic understanding regarding droplet atomization and vaporization, the flash-boiling effect is modeled by an improved vaporization model. This model could provide accurate details for the droplet pyrolysis and help to optimize the solution precursor plasma spray process. We show that the fragmentation of the liquid stock and its vaporization mainly dominate the spraying details and can be decisive to the coating quality. We further investigate their role in SPPS and separately probe their inner link with the flow field relating to the distinctive area when droplets are flying through the thermal flow field. Our studies reveal that ethanol droplets, compared to those of water, show a superior characteristics in SPPS, owing to the low boiling point and low surface tension, conducive to the evaporation and atomization of droplets. In addition, the mixture of the plasma gas with hydrogen breaks the droplets more thoroughly compared to the pure plasma. The numerical results were compared and found to agree well with previous experimental and simulation work.

  14. Influence of process parameters on the deposition footprint in plasma-spray coating

    Science.gov (United States)

    Remesh, K.; Ng, H. W.; Yu, S. C. M.

    2003-09-01

    This paper presents an investigation of the influence of plasma spray process conditions on the in-flight particle behavior and their cumulative deposition to form a coating on the substrate. Three-dimensional computational fluid dynamics (CFD) analyses were performed to model the in-flight particle behavior in the plasma-spray process and their deposition on the substrate. The plasma spray was modeled as a jet issuing from the torch nozzle through the electrical heating of the arc gas. In the model, particles were injected into the plasma jet where they acquired heat and momentum from the plasma, some got melted and droplets were formed. By means of a droplet splatting model, the particle in-flight data generated by the CFD analyses were further processed to build up an imaginary three-dimensional deposition profile on a flat stationary substrate. It is found that the powder carrier gas flow rate influences the particle distribution on the substrate by imparting an injection momentum to the particles that were directed radially into the plasma jet in a direction perpendicular to the plasma jet. The larger sized particles will acquire higher injection momentum compared with the smaller sized particles. This causes particle distribution at the substrate surface that is elliptical in shape with the major axis of ellipse parallel to the particle injection port axis as illustrated in Fig. 1. Larger particles tend to congregate at the lower part of the ellipse, due to their greater momentum. The distribution of particle size, temperature, velocity, and count distribution at the substrate was analyzed. Further, based on the size and the computed particle temperature, velocity histories, and the impact sites on the substrate, the data were processed to build up a deposition profile with the Pasandideh-Fard model. The shapes of deposition profiles were found to be strongly driven by the segregation effect.

  15. Unlubricated Gross Slip Fretting Wear of Metallic Plasma Sprayed Coatings for Ti6A14V Surfaces

    National Research Council Canada - National Science Library

    Hager, Jr., Carl H; Sanders, Jeffrey H; Sharma, Shashi K

    2006-01-01

    ... to simulate cold engine startup. Alternative coatings such as plasma sprayed molybdenum and nickel were also evaluated because of their potential for reducing fretting wear under certain simulated engine conditions...

  16. Hybrid Plasma-Sprayed Thermal Barrier Coatings Using Powder and Solution Precursor Feedstock

    Science.gov (United States)

    Joshi, S. V.; Sivakumar, G.; Raghuveer, T.; Dusane, R. O.

    2014-04-01

    A novel approach of hybridizing the conventional atmospheric plasma spraying (APS) technique with the solution precursor plasma spray (SPPS) route to achieve thermal barrier coatings (TBCs) with tailored configurations is presented. Such a hybrid process can be conveniently adopted for forming composite, multi-layered and graded coatings employing simultaneous and/or sequential feeding of solution precursor as well as powder feedstock, yielding distinct TBC microstructures that bear promise to further extend coating durability. TBC specimens generated using conventional APS technique, the SPPS method and through APS-SPPS hybrid processing have been comprehensively characterized for microstructure, phase constitution, hardness and thermal cycling life, and the results were compared to demonstrate the advantages that can ensue from hybrid processing.

  17. Plasma-sprayed boron carbide coatings for first-wall protection

    Science.gov (United States)

    van der Laan, J. G.; Schnedecker, G.; van Osch, E. V.; Duwe, R.; Linke, J.

    1994-08-01

    Plasma-sprayed boron carbide coatings have been manufactured by different suppliers onto substrates of type 316L stainless steel. The coating thickness ranges from 0.3 to 2.0 mm. The larger thicknesses could only be achieved by application of an adaptive or gradient bond-layer between substrate and the boron carbide top coating. Measurements of the thermal diffusivity of coating materials are reported. Several high heat flux facilities have been used to study the thermal shock and erosion behaviour of the coated samples. A supporting numerical analysis of the thermal behaviour of the coating under normal and off-normal heat loads is presented, focussing on the differences between electron beam and laser beam tests due to volumetric energy deposition. Some aspects of the applicability of plasma sprayed B 4C coatings for first-wall protection in a next step device are discussed.

  18. An analytical methodology to predict the coating characteristics of plasma-sprayed ceramic powders

    International Nuclear Information System (INIS)

    Varacalle, D.J. Jr.

    1990-01-01

    Experimental and analytical studies have been conducted at the Idaho National Engineering Laboratory (INEL) to investigate gas, particle, and coating dynamics in the plasma spray process. Nine experiments were conducted using a Taguchi statistical parametric approach. The thermal plasma produced by the commercial plasma spray torch and the related plasma/particle interaction were then numerically modeled from the cathode tip to varied standoff distances in the free plume for the nine experiments, which ranged in power from 28 to 43 kW. The flow and temperature fields in the plasma were solved using the governing conservation equations with suitable boundary conditions. This information was then used as boundary conditions to solve the plasma/particle interaction problem for the nine experiments. The particle dynamics (10- to 75-μm particles) for a yttria-stabilized zirconia powder were then simulated by computer. Particle morphology is discussed with respect to the changes in the process parameters. The predicted temperature and velocity of the zirconia particles were then used as initial conditions to a coating dynamics code. The code predicts the thickness and porosity of the zirconia coatings for the specific process parameters. The predicted coating characteristics exhibit reasonable correlation with the actual characteristics obtained from the Taguchi experimental studies. 12 refs., 7 figs., 6 tabs

  19. Measurement of the non-thermal properties of a low pressure spraying plasma by electric and spectroscopic methods

    International Nuclear Information System (INIS)

    Jung, Yong Ho

    2003-02-01

    For the case of an atmospheric plasma, the local thermodynamic equilibrium (LTE) model can be applied to plasmas at a nozzle entrance and to those on the axis of the plasma flame, but it is not easy to justify applying the LTE model to off-center plasma and to a low-pressure spraying plasma. Although the energy distribution of the electrons is assumed to be Maxwellian for the most of spraying plasmas, the non-Maxwellian distribution is possible for the case of low-pressure spaying plasma and edge plasma of atmospheric spraying plasma. In this work, the non-Maxwellian distribution of electrons was measured by using an electric probe installed on the fast scanning probe system, and non-LTE effects were measured by using the optical emission spectroscopy system. Distribution of the electrons of a low-pressure spraying plasma is observed not as Maxwellian but as bi-Maxwellian by the measurement of the single probe. Bi-Maxwellian distribution appears in the edge of a low pressure spraying plasma and seems to be due to the reduction of the collisonality by the drastic variation of the plasma density. Non-LTE characteristics of a low-pressure spraying plasma can be deuced from the measured results of the optical emission spectroscopy and is analyzed by the collisional radiative equilibrium (CRE) model, where the Maxwellian and the non-Maxwellian distributions are assumed for comparison. For the electron temperature, the results from optical emission spectroscopy were similar to the results from the single probe (3∼5 % in error)

  20. Finite element analysis of residual stress in plasma-sprayed ceramic

    International Nuclear Information System (INIS)

    Mullen, R.L.; Hendricks, R.C.; McDonald, G.

    1985-01-01

    Residual stress in a ZrO 2 -Y 2 O 3 ceramic coating resulting from the plasma spraying operation is calculated. The calculations were done using the finite element method. Both thermal and mechanical analysis were performed. The resulting residual stress field was compared to the measurements obtained by Hendricks and McDonald. Reasonable agreement between the predicted and measured moment occurred. However, the resulting stress field is not in pure bending

  1. Plasma sprayed manganeseecobalt spinel coatings: Process sensitivity on phase, electrical and protective performance

    Czech Academy of Sciences Publication Activity Database

    Han Jung, S.; Pala, Zdeněk; Sampath, S.

    2016-01-01

    Roč. 304, February (2016), s. 234-243 ISSN 0378-7753 R&D Projects: GA ČR GB14-36566G Institutional support: RVO:61389021 Keywords : Interconnect protection * Cr-poisoning * Manganese cobalt spinel * Electrical conductivity * Plasma spray Subject RIV: JE - Non-nuclear Energetics, Energy Consumption ; Use Impact factor: 6.395, year: 2016 http://www.sciencedirect.com/science/article/pii/S0378775315305383

  2. Through-thickness Residual Stress Measurement by Neutron Diffraction in Cu+W Plasma Spray Coatings

    Czech Academy of Sciences Publication Activity Database

    Luzin, V.; Matějíček, Jiří; Gnäupel-Herold, T.

    2010-01-01

    Roč. 652, č. 652 (2010), s. 50-56 ISSN 1662-9752. [International Conference on Mechanical Stress Evaluation by Neutrons and Synchrotron Radiation/5th./. Mito, 10.11.2009-12.11.2009] R&D Projects: GA MŠk ME 901 Institutional research plan: CEZ:AV0Z20430508 Keywords : fusion materials * plasma sprayed coatings * residual stress * neutron diffraction Subject RIV: JG - Metallurgy http://www.scientific.net/MSF.652.50

  3. In-situ formation of multiphase air plasma sprayed barrier coatings for turbine components

    Science.gov (United States)

    Subramanian, Ramesh

    2001-01-01

    A turbine component (10), such as a turbine blade, is provided which is made of a metal alloy (22) and a base, planar-grained thermal barrier layer (28) applied by air plasma spraying on the alloy surface, where a heat resistant ceramic oxide overlay material (32') covers the bottom thermal barrier coating (28), and the overlay material is the reaction product of the precursor ceramic oxide overlay material (32) and the base thermal barrier coating material (28).

  4. Structure and properties of plasma sprayed BaTiO3 coatings

    Czech Academy of Sciences Publication Activity Database

    Ctibor, Pavel; Ageorges, H.; Sedláček, J.; Čtvrtlík, Radim

    2010-01-01

    Roč. 36, č. 7 (2010), s. 2155-2162 ISSN 0272-8842 R&D Projects: GA AV ČR KAN301370701 Institutional research plan: CEZ:AV0Z20430508; CEZ:AV0Z10100522 Keywords : Cermet * plasma spraying * microstructure * elastic modulus * wear resistance Subject RIV: JH - Ceramics, Fire-Resistant Materials and Glass Impact factor: 1.471, year: 2010

  5. Study on the plasma sprayed amorphous diopside and annealed fine-grained crystalline diopside

    Czech Academy of Sciences Publication Activity Database

    Ctibor, Pavel; Nevrlá, Barbara; Pala, Zdeněk; Sedláček, J.; Soumar, J.; Kubatík, Tomáš František; Neufuss, Karel; Vilémová, Monika; Medřický, Jan

    2015-01-01

    Roč. 41, č. 9 (2015), s. 10578-10586 ISSN 0272-8842 R&D Projects: GA ČR GB14-36566G Institutional support: RVO:61389021 Keywords : Dielectric properties * Plasma spraying * Diopside * Annealing Subject RIV: JH - Ceramics, Fire-Resistant Materials and Glass Impact factor: 2.758, year: 2015 http://www.sciencedirect.com/science/article/pii/S027288421500913X#

  6. The Influence of Interface Characteristics on the Adhesion/Cohesion of Plasma Sprayed Tungsten Coatings

    Czech Academy of Sciences Publication Activity Database

    Matějíček, Jiří; Vilémová, Monika; Mušálek, Radek; Sachr, P.; Horník, J.

    2013-01-01

    Roč. 3, č. 2 (2013), s. 108-125 ISSN 2079-6412 R&D Projects: GA ČR(CZ) GAP108/12/1872; GA MPO FR-TI2/702 Grant - others:EFDA(XE) WP12-MAT-01-HHFM Institutional support: RVO:61389021 Keywords : Tungsten * plasma spraying * adhesion * cohesion * PVD * interlayers Subject RIV: JG - Metallurgy http://www.mdpi.com/2079-6412/3/2/108

  7. Plasma Spraying and Characterization of Chromium Carbide-Nickel Chromium Coatings

    Czech Academy of Sciences Publication Activity Database

    Ctibor, Pavel; Prantnerová, M.

    2016-01-01

    Roč. 9, č. 4 (2016), s. 281-290, č. článku PCCC-2016-09-16-339. ISSN 2008-2134 Institutional support: RVO:61389021 Keywords : Plasma spraying * Chromium carbide * Slurry abrasion * Dry rubber wheel test * Friction * Microhardness Subject RIV: JH - Ceramics, Fire-Resistant Materials and Glass http://www.pccc.icrc.ac.ir/?xid=0113010121000001804&id=976

  8. Metallurgical bond between magnesium AZ91 alloy and aluminium plasma sprayed coatings

    Czech Academy of Sciences Publication Activity Database

    Kubatík, Tomáš František; Pala, Zdeněk; Neufuss, Karel; Vilémová, Monika; Mušálek, Radek; Stoulil, J.; Slepička, P.; Chráska, Tomáš

    2015-01-01

    Roč. 282, November (2015), s. 163-170 ISSN 0257-8972 R&D Projects: GA ČR(CZ) GP14-31538P Institutional support: RVO:61389021 Keywords : Plasma spraying * AZ91 magnesium alloy * Aluminium * Metallurgical bond * X-ray diffraction Subject RIV: JK - Corrosion ; Surface Treatment of Materials Impact factor: 2.139, year: 2015 http://www.sciencedirect.com/science/article/pii/S0257897215303297

  9. Photocatalytic Activity of Titanium Oxide – Iron Oxide Coatings Prepared by Plasma Spraying

    Czech Academy of Sciences Publication Activity Database

    Ctibor, Pavel; Štengl, Václav; Pala, Zdeněk

    2013-01-01

    Roč. 3, č. 4 (2013), s. 387-400 ISSN 2249-0205 R&D Projects: GA AV ČR IAAX00430803 Institutional support: RVO:61389021 ; RVO:61388980 Keywords : TiO2-Fe2O3 * plasma spraying * spectroscopy * band gap * photocatalysis Subject RIV: JG - Metallurgy; CA - Inorganic Chemistry (UACH-T) http://www.sciencedomain.org/issue.php?iid=242&id=16

  10. Simultaneous oxidation and decarburization of cast iron powder during plasma spraying

    Czech Academy of Sciences Publication Activity Database

    Voleník, Karel; Schneeweiss, Oldřich; Chráska, Tomáš; Dubský, Jiří; Písačka, Jan

    2009-01-01

    Roč. 47, č. 1 (2009), s. 19-24 ISSN 0023-432X R&D Projects: GA AV ČR IAA1041404 Institutional research plan: CEZ:AV0Z20430508; CEZ:AV0Z20410507 Keywords : cast iron powder * plasma spraying * oxidation * decarburization Subject RIV: JK - Corrosion ; Surface Treatment of Materials Impact factor: 1.345, year: 2007 http://kovmat.sav.sk/abstract.php?rr=47&cc=1&ss=19

  11. Strontium Zirconate TBC Sprayed by a High Feed-Rate Water-Stabilized Plasma Torch.

    Czech Academy of Sciences Publication Activity Database

    Ctibor, Pavel; Nevrlá, Barbara; Čížek, Jan; Lukáč, František

    2017-01-01

    Roč. 26, č. 8 (2017), s. 1804-1809 ISSN 1059-9630 R&D Projects: GA TA ČR(CZ) TE02000011 Institutional support: RVO:61389021 Keywords : adhesion * plasma spraying * strontium zirconate * thermal insulator Subject RIV: JK - Corrosion ; Surface Treatment of Materials OBOR OECD: Coating and films Impact factor: 1.488, year: 2016 https://link.springer.com/article/10.1007/s11666-017-0641-7

  12. Composite Coatings of Alumina-based Ceramics and Stainless Steel Manufactured by Plasma Spraying

    Czech Academy of Sciences Publication Activity Database

    Ctibor, Pavel; Ageorges, H.; Neufuss, Karel; Zahálka, F.

    2009-01-01

    Roč. 15, č. 2 (2009), s. 108-114 ISSN 1392-1320 R&D Projects: GA AV ČR 1QS200430560 Institutional research plan: CEZ:AV0Z20430508 Keywords : Cermet * plasma spraying * microstructure * elastic modulus * wear resistance Subject RIV: JH - Ceramics, Fire-Resistant Materials and Glass Impact factor: 0.299, year: 2009 http://internet.ktu.lt/en/science/journals/medz/medz0-97.html#Composite_Coatings_

  13. Comparative Evaluation of Osseointegration of Dental Endodontic Implants with and without Plasma- Sprayed Hydroxy apatite Coating

    OpenAIRE

    Moosavi SB; Fathi MH. BS; MSC; Feizi Gh; Mortazavi V

    2001-01-01

    Bone osseointegration around dental implant can cause earlier stabilization and fixation of implant and reduce healing time. Hydroxyapatite coating can affect bone osseointegration and enhance its rates. The aim of this study was comparison of osseointegration between plasma sprayed hydroxyapatite coated and uncoated dental implants in cats. Four endodontic implants including, vitallium and two stainless steel with and without hydroxyapatite coating were prepared and placed in mandibular cani...

  14. Characterization of nanostructured ceramic and cermet coatings deposited by plasma spraying

    OpenAIRE

    Sánchez Vilches, Enrique Javier; Bannier, Emilie; Vicent, Mónica; Moreno Berto, Arnaldo; Salvador Moya, María Dolores; Bonache Bezares, Victoria; Klyatskina, Elizabeta; Boccaccini, Aldo R.

    2011-01-01

    Industry has a growing need of advanced coatings for a variety of applications (aerospace, special machinery, medicine ...). Nanostructured coatings have the potential of providing novel materials with enhanced properties. This paper describes the results of recent research on wear resistant nanostructured coatings. Cermet (WC- Co) and ceramic (Al2O3-TiO2) coatings were obtained by atmospheric plasma spraying. Coating microstructure and phase composition were characterized using SEM, EDX and ...

  15. Synthesis of fluor-hydroxyapatite powder for plasma sprayed biomedical coatings: Characterization and improvement of the powder properties

    OpenAIRE

    Demnati, Imane; Grossin, David; Errassifi, Farid; Combes, Christèle; Rey, Christian; Le Bolay, Nadine

    2014-01-01

    International audience; Fluor-hydroxyapatite (FHA) powder was synthesized by double decomposition in a view to produce bioactive and thermally stable coatings by plasma spray process. This work aims at studying the influence of chemical composition, microstructure and surface energy on the flowability of the FHA particles which is known as a determinant property during plasma spraying for the quality of the product in terms of yield and homogeneity of composition. The as-synthesized FHA powde...

  16. Calcium titanate (CaTiO{sub 3}) dielectrics prepared by plasma spray and post-deposition thermal treatment

    Energy Technology Data Exchange (ETDEWEB)

    Ctibor, Pavel [Materials Engineering Department, Institute of Plasma Physics ASCR, v.v.i., Za Slovankou 3, Prague 8 (Czech Republic); Kotlan, Jiri, E-mail: kotlan@ipp.cas.cz [Materials Engineering Department, Institute of Plasma Physics ASCR, v.v.i., Za Slovankou 3, Prague 8 (Czech Republic); Department of Electrotechnology, Faculty of Electrical Engineering, Czech Technical University in Prague, Technicka 2, Prague 6 (Czech Republic); Pala, Zdenek [Materials Engineering Department, Institute of Plasma Physics ASCR, v.v.i., Za Slovankou 3, Prague 8 (Czech Republic); Sedlacek, Josef [Department of Electrotechnology, Faculty of Electrical Engineering, Czech Technical University in Prague, Technicka 2, Prague 6 (Czech Republic); Hajkova, Zuzana; Grygar, Tomas Matys [Institute of Inorganic Chemistry ASCR, v.v.i., Husinec-Rez 1001, Rez (Czech Republic)

    2015-12-15

    Highlights: • Calcium titanate was sprayed by two different plasma spray systems. • Significant improvement of dielectric properties after annealing was observed. • Calcium titanate self-supporting parts can be fabricated by plasma spraying. - Abstract: This paper studies calcium titanate (CaTiO{sub 3}) dielectrics prepared by plasma spray technology. A water stabilized plasma gun (WSP) as well as a widely used gas stabilized plasma gun (GSP) were employed in this study to deposit three sample sets at different spray conditions. Prepared specimens were annealed in air at atmospheric pressure for 2 h at various temperatures from 530 to 1170 °C. X-ray diffraction (XRD), Raman spectroscopy and porosity measurements were used for sample characterization. Dielectric spectroscopy was applied to obtain relative permittivity, conductivity and loss factor frequency dependence. Band gap energy was estimated from reflectance measurements. The work is focused on the explanation of changes in microstructure and properties of a plasma sprayed deposit after thermal annealing. Obtained results show significant improvement of dielectric properties after thermal annealing.

  17. Plasma Spraying of Silica-Rich Calcined Clay Shale

    Czech Academy of Sciences Publication Activity Database

    Dubský, Jiří; Chráska, Tomáš; Pala, Zdeněk; Nevrlá, Barbara; Chráska, Pavel

    2014-01-01

    Roč. 23, č. 4 (2014), s. 732-741 ISSN 1059-9630 R&D Projects: GA ČR GAP107/12/1922; GA ČR(CZ) GAP108/12/1872 Institutional support: RVO:61389021 Keywords : clay shale * crystallinity * grain size * mullite * water stabilized plasma * x-ray diffraction Subject RIV: JH - Ceramics, Fire-Resistant Materials and Glass Impact factor: 1.344, year: 2014 http://link.springer.com/article/10.1007%2Fs11666-014-0076-3

  18. Plasma sprayed TiO2: The influence of power of an electric supply on particle parameters in the flight and character of sprayed coating

    Czech Academy of Sciences Publication Activity Database

    Ctibor, Pavel; Hrabovský, Milan

    2010-01-01

    Roč. 30, č. 15 (2010), s. 3131-3136 ISSN 0955-2219 R&D Projects: GA AV ČR IAAX00430803 Institutional research plan: CEZ:AV0Z20430508 Keywords : Plasma spraying * DC plasma torch * Power supply * TiO2 * Wear testing * Bandgap Subject RIV: JH - Ceramics, Fire-Resistant Materials and Glass Impact factor: 2.574, year: 2010

  19. Low-Energy Plasma Spray (LEPS) Deposition of Hydroxyapatite/Poly-ɛ-Caprolactone Biocomposite Coatings

    Science.gov (United States)

    Garcia-Alonso, Diana; Parco, Maria; Stokes, Joseph; Looney, Lisa

    2012-01-01

    Thermal spraying is widely employed to deposit hydroxyapatite (HA) and HA-based biocomposites on hip and dental implants. For thick HA coatings (>150 μm), problems are generally associated with the build-up of residual stresses and lack of control of coating crystallinity. HA/polymer composite coatings are especially interesting to improve the pure HA coatings' mechanical properties. For instance, the polymer may help in releasing the residual stresses in the thick HA coatings. In addition, the selection of a bioresorbable polymer may enhance the coatings' biological behavior. However, there are major challenges associated with spraying ceramic and polymeric materials together because of their very different thermal properties. In this study, pure HA and HA/poly-ɛ-caprolactone (PCL) thick coatings were deposited without significant thermal degradation by low-energy plasma spraying (LEPS). PCL has never been processed by thermal spraying, and its processing is a major achievement of this study. The influence of selected process parameters on microstructure, composition, and mechanical properties of HA and HA/PCL coatings was studied using statistical design of experiments (DOE). The HA deposition rate was significantly increased by the addition of PCL. The average porosity of biocomposite coatings was slightly increased, while retaining or even improving in some cases their fracture toughness and microhardness. Surface roughness of biocomposites was enhanced compared with HA pure coatings. Cell culture experiments showed that murine osteoblast-like cells attach and proliferate well on HA/PCL biocomposite deposits.

  20. The Influence of Spray Parameters on the Characteristics of Hydroxyapatite In-Flight Particles, Splats and Coatings by Micro-plasma Spraying

    Science.gov (United States)

    Liu, Xiao-mei; He, Ding-yong; Wang, Yi-ming; Zhou, Zheng; Wang, Guo-hong; Tan, Zhen; Wang, Zeng-jie

    2018-02-01

    Hydroxyapatite (HA) is one of the most important bioceramic materials used in medical implants. The structure of HA coatings is closely related to their manufacturing process. In the present study, HA coatings were deposited on Ti-6Al-4V substrate by micro-plasma spraying. Results show that three distinct HA coatings could be obtained by changing the spraying power from 0.5 to 1.0 kW and spraying stand-off distance from 60 to 110 mm: (1) high crystallinity (93.3%) coatings with porous structure, (2) high crystallinity coatings (86%) with columnar structure, (3) higher amorphous calcium phosphate (ACP, 50%) coatings with dense structure. The in-flight particles melting state and splat topography was analyzed to better understand the formation mechanism of three distinct HA coatings. Results show that HA coatings sprayed at low spraying power and short stand-off distance exhibit high crystallinity and porosity is attributed to the presence of partially melted particles. High crystallinity HA coatings with (002) crystallographic texture could be deposited due to the complete melting of the in-flight particles and low cooling rate of the disk shape splats under higher spraying power and shorter SOD. However, splashed shape splats with relative high cooling can be provided by increasing SOD, which leads to the formation of ACP.

  1. Novel Approach in the Use of Plasma Spray: Preparation of Bulk Titanium for Bone Augmentations

    Directory of Open Access Journals (Sweden)

    Michaela Fousova

    2017-08-01

    Full Text Available Thermal plasma spray is a common, well-established technology used in various application fields. Nevertheless, in our work, this technology was employed in a completely new way; for the preparation of bulk titanium. The aim was to produce titanium with properties similar to human bone to be used for bone augmentations. Titanium rods sprayed on a thin substrate wire exerted a porosity of about 15%, which yielded a significant decrease of Young′s modulus to the bone range and provided rugged topography for enhanced biological fixation. For the first verification of the suitability of the selected approach, tests of the mechanical properties in terms of compression, bending, and impact were carried out, the surface was characterized, and its compatibility with bone cells was studied. While preserving a high enough compressive strength of 628 MPa, the elastic modulus reached 11.6 GPa, thus preventing a stress-shielding effect, a generally known problem of implantable metals. U-2 OS and Saos-2 cells derived from bone osteosarcoma grown on the plasma-sprayed surface showed good viability.

  2. Neutron and X-ray diffraction of plasma-sprayed zirconia-yttria thermal barrier coatings

    Science.gov (United States)

    Shankar, N. R.; Herman, H.; Singhal, S. P.; Berndt, C. C.

    1984-01-01

    ZrO2-7.8mol. pct. YO1.5, a fused powder, and ZrO2-8.7mol. pct. YO1.5, a prereacted powder, were plasma-sprayed onto steel substrates. Neutron diffraction and X-ray diffraction of the as-received powder, the powder plasma sprayed into water, as-sprayed coatings, and coatings heat-treated for 10 and 100 h were carried out to study phase transformations and ordering of the oxygen ions on the oxygen sublattice. The as-received fused powder has a much lower monoclinic percentage than does the pre-reacted powder, this resulting in a much lower monoclinic percentage in the coating. Heat treatment increases the percentages of the cubic and monoclinic phases, while decreasing the tetragonal content. An ordered tetragonal phase is detected by the presence of extra neutron diffraction peaks. These phase transformations and ordering will result in volume changes. The implications of these transformations on the performance of partially stabilized zirconia thermal barrier coatings is discussed.

  3. Effect of Solid Shield on Coating Properties in Atmospheric Plasma Spray Process

    Science.gov (United States)

    Liu, Ting; Zheng, Lili; Zhang, Hui

    2016-12-01

    This paper investigates the impact of shrouded shield structure on plasma spray processes and the selection of optimal shield structure. Response of plasma flame characteristics to solid shield structures is studied first, and experimental investigations are then performed for both atmospheric (APS) and shrouded (SPS) plasma spray processes. It is found that the usage of conical shield (divergence angle 5.5°) with 90 mm in length is effective to form a low-oxygen (3000 K) region in the plasma flame and this region can cover the majority area for particles passing by. The average particle temperature is higher in SPS than in APS with the given conditions, and such behavior is intensified as solid shield length increases. Using the SPS process, more disk-shaped splats are obtained, and the oxygen concentration in coating is significantly reduced. The degree of the oxidation in the coatings is further reduced as the length of the solid shield increases from 50 to 90 mm. Applying solid shield will lead to high flame temperature and low oxidation; however, the substrate overheating and velocity reduction may occur. For the cases studied, the optimal shield length is around 90 mm.

  4. Plasma Spray-Physical Vapor Deposition (PS-PVD) of Ceramics for Protective Coatings

    Science.gov (United States)

    Harder, Bryan J.; Zhu, Dongming

    2011-01-01

    In order to generate advanced multilayer thermal and environmental protection systems, a new deposition process is needed to bridge the gap between conventional plasma spray, which produces relatively thick coatings on the order of 125-250 microns, and conventional vapor phase processes such as electron beam physical vapor deposition (EB-PVD) which are limited by relatively slow deposition rates, high investment costs, and coating material vapor pressure requirements. The use of Plasma Spray - Physical Vapor Deposition (PS-PVD) processing fills this gap and allows thin (PVD coater at NASA Glenn Research Center. A design-of-experiments was used to examine the effects of process variables (Ar/He plasma gas ratio, the total plasma gas flow, and the torch current) on chamber pressure and torch power. Coating thickness, phase and microstructure were evaluated for each set of deposition conditions. Low chamber pressures and high power were shown to increase coating thickness and create columnar-like structures. Likewise, high chamber pressures and low power had lower growth rates, but resulted in flatter, more homogeneous layers

  5. Controlling of Nitriding Process on Reactive Plasma Spraying of Al Particles

    Energy Technology Data Exchange (ETDEWEB)

    Shahien, Mohammed [Graduate Student, Toyohashi University of Technology (Japan); Yamada, Motohiro; Yasui, Toshiaki; Fukumoto, Masahiro, E-mail: mo.shahien@yahoo.com [Toyohashi University of Technology (Japan)

    2011-10-29

    Reactive plasma spraying (RPS) has been considered as a promising technology for in-situ formation of aluminum nitride (AlN) thermally sprayed coatings. To fabricate thick A lN coatings in RPS process, controlling and improving the in-flight nitriding reaction of Al particles is required. In this study, it was possible to control the nitriding reaction by using ammonium chloride (NH{sub 4}Cl) powders. Thick and dense AlN coating (more than 300 {mu}m thickness) was successfully fabricated with small addition of NH{sub 4}Cl powders. Thus, addition of NH{sub 4}Cl prevented the Al aggregation by changing the reaction pathway to a mild way with no explosive mode (relatively low heating rates) and it acts as a catalyst, nitrogen source and diluent agent.

  6. Simulation on change of generic satellite radar cross section via artificially created plasma sprays

    International Nuclear Information System (INIS)

    Chung, Shen Shou Max; Chuang, Yu-Chou

    2016-01-01

    Recent advancements in antisatellite missile technologies have proven the effectiveness of such attacks, and the vulnerability of satellites in such exercises inspires a new paradigm in RF Stealth techniques suitable for satellites. In this paper we examine the possibility of using artificially created plasma sprays on the surface of the satellite’s main body to alter its radar cross section (RCS). First, we briefly review past research related to RF Stealth using plasma. Next, we discuss the physics between electromagnetic waves and plasma, and the RCS number game in RF Stealth design. A comparison of RCS in a generic satellite and a more complicated model is made to illustrate the effect of the RCS number game, and its meaning for a simulation model. We also run a comparison between finite-difference-time-domain (FDTD) and multilevel fast multipole method (MLFMM) codes, and find the RCS results are very close. We then compare the RCS of the generic satellite and the plasma-covered satellite. The incident radar wave is a differentiated Gaussian monopulse, with 3 dB bandwidth between 1.2 GHz and 4 GHz, and we simulate three kinds of plasma density, with a characteristic plasma frequency ω P   =  0.1, 1, and 10 GHz. The electron-neutral collision frequency ν en is set at 0.01 GHz. We found the RCS of plasma-covered satellite is not necessarily smaller than the originally satellite. When ω P is 0.1 GHz, the plasma spray behaves like a dielectric, and there is minor reduction in the RCS. When ω P is 1 GHz, the X–Y cut RCS increases. When ω P is 10 GHz, the plasma behaves more like a metal to the radar wave, and stronger RCS dependency to frequency appears. Therefore, to use plasma as an RCS adjustment tool requires careful fine-tuning of plasma density and shape, in order to achieve the so-called plasma stealth effect. (paper)

  7. Processing and temperature-dependent properties of plasma-sprayed tungsten-stainless steel composites

    Science.gov (United States)

    Matějíček, Jiří; Boldyryeva, Hanna

    2009-12-01

    Tungsten-stainless steel (W+SS) composites and functionally graded materials (FGMs) have a potential application as joining material in plasma facing components for nuclear fusion devices. Here, tungsten provides the heat-resistant plasma facing armor, while stainless steel is the main structural material. The composite or FGM can reduce the stress concentration at the interface by providing a gradual transition. In this study, W+SS composites of various compositions were produced by water-stabilized plasma spraying. With the help of in-flight particle and plume diagnostics, powder injection was optimized for each material, and the feed rates were adjusted to account for different deposition efficiencies. The composition, structure, and thermal and mechanical properties of the coatings were characterized. As these materials are expected to function at elevated temperatures, the evolution of their properties with temperature was also studied.

  8. Processing and temperature-dependent properties of plasma-sprayed tungsten-stainless steel composites

    International Nuclear Information System (INIS)

    Matejicek, JirI; Boldyryeva, Hanna

    2009-01-01

    Tungsten-stainless steel (W+SS) composites and functionally graded materials (FGMs) have a potential application as joining material in plasma facing components for nuclear fusion devices. Here, tungsten provides the heat-resistant plasma facing armor, while stainless steel is the main structural material. The composite or FGM can reduce the stress concentration at the interface by providing a gradual transition. In this study, W+SS composites of various compositions were produced by water-stabilized plasma spraying. With the help of in-flight particle and plume diagnostics, powder injection was optimized for each material, and the feed rates were adjusted to account for different deposition efficiencies. The composition, structure, and thermal and mechanical properties of the coatings were characterized. As these materials are expected to function at elevated temperatures, the evolution of their properties with temperature was also studied.

  9. The structure and thermal properties of plasma-sprayed beryllium for the International Thermonuclear Experimental Reactor (ITER)

    International Nuclear Information System (INIS)

    Castro, R.G.; Bartlett, A.; Elliott, K.E.; Hollis, K.J.

    1996-01-01

    Plasma spraying is being studied for in situ repair of damaged Be and W plasma facing surfaces for ITER, the next generation magnetic fusion energy device, and is also being considered for fabricating Be and W plasma-facing components for the first wall of ITER. Investigators at LANL's Beryllium Atomization and Thermal Spray Facility have concentrated on investigating the structure-property relation between as-deposited microstructures of plasma sprayed Be coatings and resulting thermal properties. In this study, the effect of initial substrate temperature on resulting thermal diffusivity of Be coatings and the thermal diffusivity at the coating/Be substrate interface (interface thermal resistance) was investigated. Results show that initial Be substrate temperatures above 600 C can improve the thermal diffusivity of the Be coatings and minimize any thermal resistance at the interface between the Be coating and Be substrate

  10. Plasma-Sprayed Hydroxylapatite-Based Coatings: Chemical, Mechanical, Microstructural, and Biomedical Properties

    Science.gov (United States)

    Heimann, Robert B.

    2016-06-01

    This contribution discusses salient properties and functions of hydroxylapatite (HA)-based plasma-sprayed coatings, including the effect on biomedical efficacy of coating thickness, phase composition and distribution, amorphicity and crystallinity, porosity and surface roughness, cohesion and adhesion, micro- and nano-structured surface morphology, and residual coating stresses. In addition, it will provide details of the thermal alteration that HA particles undergo in the extremely hot plasma jet that leads to dehydroxylated phases such as oxyhydroxylapatite (OHA) and oxyapatite (OA) as well as thermal decomposition products such as tri-(TCP) and tetracalcium phosphates (TTCP), and quenched phases such as amorphous calcium phosphate (ACP). The contribution will further explain the role of ACP during the in vitro interaction of the as-deposited coatings with simulated body fluid resembling the composition of extracellular fluid (ECF) as well as the in vivo responses of coatings to the ECF and the host tissue, respectively. Finally, it will briefly describe performance profiles required to fulfill biological functions of osteoconductive bioceramic coatings designed to improve osseointegration of hip endoprostheses and dental root implants. In large parts, the content of this contribution is a targeted review of work done by the author and his students and coworkers over the last two decades. In addition, it is considered a stepping stone toward a standard operation procedure aimed at depositing plasma-sprayed bioceramic implant coatings with optimum properties.

  11. Application of Plasma Sprayed Zirconia Coating in Dental Implant: Study in Implant.

    Science.gov (United States)

    Huang, Zhengfei; Wang, Zhifeng; Li, Chuanhua; Yin, Kaifeng; Hao, Dan; Lan, Jing

    2018-01-05

    The aim was to investigate the osseointegration of a novel coating-plasma-sprayed nanostructured zirconia (NSZ) in dental implant. Nanostructured zirconia coating on non-thread titanium implant was prepared by plasma spraying, the implant surface morphology, surface roughness and wettability were measured. In vivo, nanostructured zirconia-coated implants were inserted in rabbit tibia and animals were respectively sacrificed at 2, 4, 8 and 12 weeks after implantation. The bond strength between implant and bone was measured by removal torque (RTQ) test. The osseointegration was observed by scanning electron microscopy (SEM), micro computed tomography (Micro CT) and histological analyses. Quantified parameters were calculated, including removal torque, Bone Volume to Tissue Volume (BV/TV), Trabecular Thickness (Tb. Th), Trabecular Number (Tb. N), Trabecular Separation/Spacing (Tb. Sp), and Bone-Implant contact (BIC) percentage. The statistical differences were detected by two-tail Mann-Whitney U test (SPSS 20.0). The surface roughness (1.58µm) and wettability (54.61°) of nanostructured zirconia coated implant was more suitable than those of titanium implant (0.598µm and 74.38°) for osseointegration and hierarchical surface morphology could be seen on zirconia coating. The histological analyses showed that zirconia coated implant induced earlier and more condensed bone formation than titanium implant at 2 and 4 weeks. Quantified parameters showed the significant differences between these two groups at early healing period, but the differences between these two groups decreased with the increase of healing period. All these results demonstrated that plasma sprayed zirconia coated implant induced better bone formation than titanium implant at early stage.

  12. Corrosion performance of atmospheric plasma sprayed alumina coatings on AZ31B magnesium alloy under immersion environment

    Directory of Open Access Journals (Sweden)

    D. Thirumalaikumarasamy

    2014-12-01

    Full Text Available Plasma sprayed ceramic coatings are successfully used in many industrial applications, where high wear and corrosion resistance with thermal insulation are required. The alumina powders were plasma sprayed on AZ31B magnesium alloy with three different plasma spraying parameters. In the present work, the influence of plasma spray parameters on the corrosion behavior of the coatings was investigated. The corrosion behavior of the coated samples was evaluated by immersion corrosion test in 3.5 wt% NaCl solution. Empirical relationship was established to predict the corrosion rate of plasma sprayed alumina coatings by incorporating process parameters. The experiments were conducted based on a three factor, five-level, central composite rotatable design matrix. The developed relationship can be effectively used to predict the corrosion rate of alumina coatings at 95% confidence level. The results indicate that the input power has the greatest influence on corrosion rate, followed by stand-off distance and powder feed rate.

  13. Influences of spray parameters on the structure and corrosion resistance of stainless steel layers coated on carbon steel by plasma spray treatment

    International Nuclear Information System (INIS)

    Yeom, Kyong An; Lee, Sang Dong; Kwon, Hyuk Sang; Shur, Dong Soo; Kim, Joung Soo

    1996-01-01

    Stainless steel powders were sprayed on the grit-blasted SM45C carbon steel substrates using a plasma spray method. The influences of the spray parameters on the structure and corrosion resistance of the layers coated on the carbon steel were investigated. Corrosion behavior of the layers were analyzed by the anodic polarization tests in deaerated 0.1 M NaCl + 0.01 M NaOH solution at 80 deg C. The surface roughness and porosity were observed to decrease with decreasing the particle size. The surface hardness of the coating was always higher than that of the matrix, SM45C, implying that the higher resistance of the coating to erosion-corrosion than that of matrix, and increased as the spray power and the spray distance increase. Stainless steel coats showed more corrosion resistance than the carbon steel did, due to their passivity. The corrosion resistance of the coats, however, were inferior to that of the bulk stainless steels due to the inherent defects formed in the coats. The defects such as rough surface and pores provided the occluded sites favorable for the initiation of localized corrosion, resulting in the conclusion that finer the powder is, higher the corrosion resistance is. And the Cr oxides formation resulting in Cr depletion around the oxides reduced the corrosion resistance of the coats. (author)

  14. Microstructures of Metallic NiCrBSi Coatings Manufactured via Hybrid Plasma Spray and In Situ Laser Remelting Process

    OpenAIRE

    Serres, Nicolas; Hlawka, Françoise; Costil, Sophie; Langlade, Cécile; Machi, Frédérique

    2011-01-01

    International audience; This paper deals with coating alternatives to hard chromium plating. Thermal spraying is already used in industry, but results are not always satisfactory for reasons of porosity and microstructures. In this study, atmospheric plasma spraying (APS) and in situ laser irradiation by diode laser processes were combined to modify the structural characteristics of thick NiCrBSi alloy layers. The microstructure evolution was studied, and results show that in situ laser remel...

  15. Analysis of powder particles of high carbon cast iron after air plasma spraying

    Czech Academy of Sciences Publication Activity Database

    Schneeweiss, Oldřich; Voleník, Karel

    2009-01-01

    Roč. 189, č. 2 (2009), s. 39-44 ISSN 0304-3843. [ISIAME´08. International Symposium on the Industrial Applications of the Mössbauer Effect. Budapest, 17.08.2008-22.08.2008] R&D Projects: GA AV ČR IAA1041404 Institutional research plan: CEZ:AV0Z20410507; CEZ:AV0Z20430508 Keywords : plasma spraying * oxidation * Mössbauer spectroscopy Subject RIV: BM - Solid Matter Physics ; Magnetism Impact factor: 0.209, year: 2007

  16. Plasma-spray synthesis and characterization of ti-based nitride and oxide nanogranules

    Energy Technology Data Exchange (ETDEWEB)

    Antipas, Georgios S.E., E-mail: gantipas@metal.ntua.gr [School of Mining Engineering and Metallurgy, National Technical University of Athens, Athens (Greece)

    2014-09-15

    The synthesis of nanosized Ti-based nanogranules via plasma spraying is reported. The synthesis route involved use of both nitrogen and oxygen gases with varying results. In the case of nitrogen, a mixture of titanium nitrides were produced, yielding both the Ti2N and the sub-stoichiometric TiN0.61 compounds. In the case of oxygen, both the stoichiometric rutile and TiO ceramic phases were indexed. Based on EDS analysis, even fractional oxygen concentrations caused tungsten impurities which originated from the cathode electrode. The method yielded particle mass median sizes of the order of 15nm and the smallest particles detected were 5nm. (author)

  17. Plasma-sprayed zirconia gas path seal technology: A state-of-the-art review

    Science.gov (United States)

    Bill, R. C.

    1979-01-01

    The benefits derived from application of ceramic materials to high pressure turbine gas path seal components are described and the developmental backgrounds of various approaches are reviewed. The most fully developed approaches are those employing plasma sprayed zirconium oxide as the ceramic material. Prevention of cracking and spalling of the zirconium oxide under cyclic thermal shock conditions imposed by the engine operating cycle is the most immediate problem to be solved before implementation is undertaken. Three promising approaches to improving cyclic thermal shock resistance are described and comparative rig performance of each are reviewed. Advanced concepts showing potential for performance improvements are described.

  18. Photocatalytic activity of visible-light-active iron-doped coatings prepared by plasma spraying

    Czech Academy of Sciences Publication Activity Database

    Ctibor, Pavel; Pala, Zdeněk; Štengl, Václav; Mušálek, Radek

    2014-01-01

    Roč. 40, č. 1 (2014), s. 2365-2372 ISSN 0272-8842 R&D Projects: GA AV ČR IAAX00430803 Institutional support: RVO:61389021 ; RVO:61388980 Keywords : Spectroscopy * Bandgap * Plasma spraying * Photocatalysis * TiO2–Fe2O3 Subject RIV: JH - Ceramics, Fire-Resistant Materials and Glass; JH - Ceramics, Fire-Resistant Materials and Glass (UACH-T) Impact factor: 2.605, year: 2014 http://www.sciencedirect.com/science/article/pii/S0272884213009541#

  19. Microstructure and Oxidation Resistance of Laser Remelted Plasma Sprayed Nicraly Coating

    Directory of Open Access Journals (Sweden)

    Niemiec D.

    2016-06-01

    Full Text Available The article presents results of research relating to the impact of laser treatment done to the surface of plasma sprayed coatings NiCrAlY. Analysis consisted microstructure and oxidation resistance of coatings subjected to two different laser melting surfaces. The test were performed at a temperature 1000°C the samples were removed from the furnace after 25, 300, 500, 750 and 1000 hours. The investigations range included analysis of top surface of coatings by XRD characterization oxides formed types and microscopic investigations of coatings morphology

  20. The detailed analysis of the spray time effects of the aluminium coating using self-generated atmospheric plasma spray system on the microstructure and corrosion behaviour

    Directory of Open Access Journals (Sweden)

    Sh. Khandanjou

    Full Text Available In the present paper our aim is to investigate the effect of the spray time of the aluminium coated layers on the microstructure and corrosion behaviour. For this purpose we use the self-generated atmospheric plasma spray system for coating of aluminium on the carbon steel substrate. The different thicknesses of coating are created. To evaluate this effect we use the several analyses such as X-ray diffraction, scanning electron microscope, Micro hardness analysis by Vickers method, Adhesion strength analysis and electrochemical polarization test. The results are very interesting and show that due to low porosity, thicker layers are more homogeneous. The nanoparticles are observed in the thicker layers. The micro hardness tests show that the thicker layers have the better micro hardness value. Next, the adhesion strength tests illustrate that the highest adhesion strength are for longer spray times. On the other hand, the corrosion resistance behaviour of the coating is investigated by electrochemical polarization test. It is shown that the corrosion resistance increases by increasing the thickness due to low percentage of porosity. Keywords: Plasma spray, Thickness, Aluminium, Micro hardness, Corrosion resistance

  1. Microstructure and corrosive wear resistance of plasma sprayed Ni-based coatings after TIG remelting

    Science.gov (United States)

    Tianshun, Dong; Xiukai, Zhou; Guolu, Li; Li, Liu; Ran, Wang

    2018-02-01

    Ni based coatings were prepared on steel substrate by means of plasma spraying, and were remelted by TIG (tungsten inert gas arc) method subsequently. The microstructure, microhardness, electrochemical corrosion and corrosive wear resistance under PH = 4, PH = 7 and PH = 10 conditions of the coatings before and after remelting were investigated. The results showed that the TIG remelting obviously reduced the defects and dramatically decreased the coating’s porosity from 7.2% to 0.4%. Metallurgical bonding between the remelted coating and substrate was achieved. Meanwhile, the phase compositions of as-sprayed coating were γ-Ni, Mn5Si2 and Cr2B, while the phase compositions of the remelting coating were Fe3Ni, Cr23C6, Cr2B and Mn5Si2. The microhardness of the coating decreased from 724 HV to 608 HV, but the fracture toughness enhanced from 2.80 MPa m1/2 to 197.3 MPa m1/2 after remelting. After corrosive wear test, the average wear weight loss and 3D morphology of wear scar of two coatings indicated that the wear resistance of the remelted coating was remarkably higher than that of as-sprayed coating. Therefore, TIG remelting treatment was a feasible method to improve the coating’s microstructure and enhance its corrosive wear resistance.

  2. High Temperature Multilayer Environmental Barrier Coatings Deposited Via Plasma Spray-Physical Vapor Deposition

    Science.gov (United States)

    Harder, Bryan James; Zhu, Dongming; Schmitt, Michael P.; Wolfe, Douglas E.

    2014-01-01

    Si-based ceramic matrix composites (CMCs) require environmental barrier coatings (EBCs) in combustion environments to avoid rapid material loss. Candidate EBC materials have use temperatures only marginally above current technology, but the addition of a columnar oxide topcoat can substantially increase the durability. Plasma Spray-Physical Vapor Deposition (PS-PVD) allows application of these multilayer EBCs in a single process. The PS-PVD technique is a unique method that combines conventional thermal spray and vapor phase methods, allowing for tailoring of thin, dense layers or columnar microstructures by varying deposition conditions. Multilayer coatings were deposited on CMC specimens and assessed for durability under high heat flux and load. Coated samples with surface temperatures ranging from 2400-2700F and 10 ksi loads using the high heat flux laser rigs at NASA Glenn. Coating morphology was characterized in the as-sprayed condition and after thermomechanical loading using electron microscopy and the phase structure was tracked using X-ray diffraction.

  3. The influence of substrate temperature and spraying distance on the properties of plasma sprayed tungsten and steel coatings deposited in a shrouding chamber

    Czech Academy of Sciences Publication Activity Database

    Matějíček, Jiří; Vilémová, Monika; Nevrlá, Barbara; Kocmanová, Lenka; Veverka, Jakub; Halasová, Martina; Hadraba, Hynek

    2017-01-01

    Roč. 318, May (2017), s. 217-223 ISSN 0257-8972. [International Meeting on Thermal Spraying (RIPT)/7./. Limoges, 09.12.2015-11.12.2015] R&D Projects: GA ČR GB14-36566G EU Projects: European Commission(XE) 633053 - EUROfusion Institutional support: RVO:61389021 ; RVO:68081723 Keywords : Tungsten * Steel * Atmospheric plasma spraying * Shrouding * Substrate temperature * Fusion reactor materials * Plasma facing components Subject RIV: JK - Corrosion ; Surface Treatment of Materials; JK - Corrosion ; Surface Treatment of Materials (UFM-A) OBOR OECD: Coating and films; Coating and films (UFM-A) Impact factor: 2.589, year: 2016 http://www.sciencedirect.com/science/article/pii/S0257897216310520

  4. Anode-supported BaZr0.8Y0.2O3-δ membranes by tape casting and suspension spraying

    Science.gov (United States)

    Xiao, Jin; Yuan, Hongchun; Chen, Lei; Xiong, Chao; Ma, Jinxiang; Zhao, Yu; Chai, Jimin; Du, Wenhan; Zhu, Xifang

    2017-07-01

    Dense BaZr0.8Y0.2O3-δ (BZY) proton-conducting electrolyte membranes are successfully fabricated on NiO-BaZr0.1Ce0.7Y0.2O3-δ(NiO-BZCY) using tape casting combined with suspension spraying technique. The NiO-BZCY anode substrates were prepared by the tape-casting method and the BZY electrolyte membranes were prepared on the NiO-BZCY anodes by suspension spraying. The thermal decomposition of the anode green tape prepared by tape casting was investigated by thermogravimetry-differential thermal analysis while the phase structure and the morphology of the anode/electrolyte bi-layers were characterized by X-ray diffraction (XRD) and scanning electron microscopy (SEM). No obvious reaction was found between NiO and BZCY in anode substrates and gas-tight BZY membranes were achieved after co-sintering at 1450∘C. With Sm0.5Sr0.5CoO3-δ-Ce0.8Sm0.2O2-δ(SSC-SDC) as the composite cathode, a maximum power density of 121 mW cm-2 was obtained at 650∘C for the single cell with 23 μm thick BZY electrolyte. Resistances of the tested cell were investigated under open circuit conditions at different operating temperatures by impedance spectroscopy.

  5. Large-scale fabrication of superhydrophobic polyurethane/nano-Al2O3 coatings by suspension flame spraying for anti-corrosion applications

    Science.gov (United States)

    Chen, Xiuyong; Yuan, Jianhui; Huang, Jing; Ren, Kun; Liu, Yi; Lu, Shaoyang; Li, Hua

    2014-08-01

    This study aims to further enhance the anti-corrosion performances of Al coatings by constructing superhydrophobic surfaces. The Al coatings were initially arc-sprayed onto steel substrates, followed by deposition of polyurethane (PU)/nano-Al2O3 composites by a suspension flame spraying process. Large-scale corrosion-resistant superhydrophobic PU/nano-Al2O3-Al coatings were successfully fabricated. The coatings showed tunable superhydrophilicity/superhydrophobicity as achieved by changing the concentration of PU in the starting suspension. The layer containing 2.0 wt.%PU displayed excellent hydrophobicity with the contact angle of ∼151° and the sliding angle of ∼6.5° for water droplets. The constructed superhydrophobic coatings showed markedly improved anti-corrosion performances as assessed by electrochemical corrosion testing carried out in 3.5 wt.% NaCl solution. The PU/nano-Al2O3-Al coatings with superhydrophobicity and competitive anti-corrosion performances could be potentially used as protective layers for marine infrastructures. This study presents a promising approach for fabricatiing superhydrophobic coatings for corrosion-resistant applications.

  6. Fuel Retention Improvement at High Temperatures in Tungsten-Uranium Dioxide Dispersion Fuel Elements by Plasma-Spray Cladding

    Science.gov (United States)

    Grisaffe, Salvatore J.; Caves, Robert M.

    1964-01-01

    An investigation was undertaken to determine the feasibility of depositing integrally bonded plasma-sprayed tungsten coatings onto 80-volume-percent tungsten - 20-volume-percent uranium dioxide composites. These composites were face clad with thin tungsten foil to inhibit uranium dioxide loss at elevated temperatures, but loss at the unclad edges was still significant. By preheating the composite substrates to approximately 3700 degrees F in a nitrogen environment, metallurgically bonded tungsten coatings could be obtained directly by plasma spraying. Furthermore, even though these coatings were thin and somewhat porous, they greatly inhibited the loss of uranium dioxide. For example, a specimen that was face clad but had no edge cladding lost 5.8 percent uranium dioxide after 2 hours at 4750 dgrees F in flowing hydrogen. A similar specimen with plasma-spray-coated edges, however, lost only 0.75 percent uranium dioxide under the same testing conditions.

  7. Microstructure and mechanical properties of plasma sprayed HA/YSZ/Ti-6Al-4V composite coatings.

    Science.gov (United States)

    Khor, K A; Gu, Y W; Pan, D; Cheang, P

    2004-08-01

    Plasma sprayed hydroxyapatite (HA) coatings on titanium alloy substrate have been used extensively due to their excellent biocompatibility and osteoconductivity. However, the erratic bond strength between HA and Ti alloy has raised concern over the long-term reliability of the implant. In this paper, HA/yttria stabilized zirconia (YSZ)/Ti-6Al-4V composite coatings that possess superior mechanical properties to conventional plasma sprayed HA coatings were developed. Ti-6Al-4V powders coated with fine YSZ and HA particles were prepared through a unique ceramic slurry mixing method. The so-formed composite powder was employed as feedstock for plasma spraying of the HA/YSZ/Ti-6Al-4V coatings. The influence of net plasma energy, plasma spray standoff distance, and post-spray heat treatment on microstructure, phase composition and mechanical properties were investigated. Results showed that coatings prepared with the optimum plasma sprayed condition showed a well-defined splat structure. HA/YSZ/Ti-6Al-4V solid solution was formed during plasma spraying which was beneficial for the improvement of mechanical properties. There was no evidence of Ti oxidation from the successful processing of YSZ and HA coated Ti-6Al-4V composite powders. Small amount of CaO apart from HA, ZrO(2) and Ti was present in the composite coatings. The microhardness, Young's modulus, fracture toughness, and bond strength increased significantly with the addition of YSZ. Post-spray heat treatment at 600 degrees C and 700 degrees C for up to 12h was found to further improve the mechanical properties of coatings. After the post-spray heat treatment, 17.6% increment in Young's modulus (E) and 16.3% increment in Vicker's hardness were achieved. The strengthening mechanisms of HA/YSZ/Ti-6Al-4V composite coatings were related to the dispersion strengthening by homogeneous distribution of YSZ particles in the matrix, the good mechanical properties of Ti-6Al-4V and the formation of solid solution among HA

  8. Supersonic Plasma Spray Deposition of CoNiCrAlY Coatings on Ti-6Al-4V Alloy

    Science.gov (United States)

    Caliari, F. R.; Miranda, F. S.; Reis, D. A. P.; Essiptchouk, A. M.; Filho, G. P.

    2017-06-01

    Plasma spray is a versatile technology used for production of environmental and thermal barrier coatings, mainly in the aerospace, gas turbine, and automotive industries, with potential application in the renewable energy industry. New plasma spray technologies have been developed recently to produce high-quality coatings as an alternative to the costly low-pressure plasma-spray process. In this work, we studied the properties of as-sprayed CoNiCrAlY coatings deposited on Ti-6Al-4V substrate with smooth surface ( R a = 0.8 μm) by means of a plasma torch operating in supersonic regime at atmospheric pressure. The CoNiCrAlY coatings were evaluated in terms of their surface roughness, microstructure, instrumented indentation, and phase content. Static and dynamic depositions were investigated to examine their effect on coating characteristics. Results show that the substrate surface velocity has a major influence on the coating properties. The sprayed CoNiCrAlY coatings exhibit low roughness ( R a of 5.7 μm), low porosity (0.8%), excellent mechanical properties ( H it = 6.1 GPa, E it = 155 GPa), and elevated interface toughness (2.4 MPa m1/2).

  9. Application of Atmospheric Plasma-Sprayed Ferrite Layers for Particle Accelerators

    CERN Document Server

    Caspers, F; Federmann, S; Taborelli, M; Schulz, C; Bobzin, K; Wu, J

    2013-01-01

    A common problem in all kinds of cavity-like structures in particle accelerators is the occurrence of RF-resonances. Typically, ferrite plates attached to the walls of such structures as diagnostic devices, kickers or collimators, are used to dampen those undesired modes. However, the heat transfer rate from these plates to the walls is rather limited. Brazing ferrite plates to the walls is not possible in most cases due to the different thermal expansion coefficients. To overcome those limitations, atmospheric plasma spraying techniques have been investigated. Ferrite layers with a thickness from 50 μm to about 300 μm can be deposited on metallic surfaces like stainless steel exhibiting good thermal contact and still reasonable absorption properties. In this paper the technological aspects of plasma deposition are discussed and results of specifically developed RF loss measurement procedures for such thin magnetically lossy layers on metal are presented.

  10. Characterization of thick plasma spray tungsten coating on ferritic/martensitic steel F82H for high heat flux armor

    International Nuclear Information System (INIS)

    Yahiro, Y.; Mitsuhara, M.; Tokunakga, K.; Yoshida, N.; Hirai, T.; Ezato, K.; Suzuki, S.; Akiba, M.; Nakashima, H.

    2009-01-01

    Two types of plasma spray tungsten coatings on ferritic/martensitic steel F82H made by vacuum plasma spray technique (VPS) and air plasma spray technique (APS) were examined in this study to evaluate the possibility as plasma-facing armor. The VPS-W/F82H showed superior properties. The porosity of the VPS-W coatings was about 0.6% and most of the pores were smaller than 1-2 μm and joining of W/F82H and W/W was fairly good. Thermal load tests indicated high potential of this coating as plasma-facing armor under thermal loading. In case of APS-W/F82H, however, porosity was 6% and thermal load properties were much worse than VPS-W/F82H. It is likely that surface oxidation during plasma spray process reduced joining properties. Remarkably, both coatings created soft ferrite interlayer after proper heat treatments probably due to high residual stress at the interfaces after the production. This indicates the potential function of the interlayer as stress relieve and possible high performance of such coating component under thermal loads.

  11. Characterization of thick plasma spray tungsten coating on ferritic/martensitic steel F82H for high heat flux armor

    Science.gov (United States)

    Yahiro, Y.; Mitsuhara, M.; Tokunakga, K.; Yoshida, N.; Hirai, T.; Ezato, K.; Suzuki, S.; Akiba, M.; Nakashima, H.

    2009-04-01

    Two types of plasma spray tungsten coatings on ferritic/martensitic steel F82H made by vacuum plasma spray technique (VPS) and air plasma spray technique (APS) were examined in this study to evaluate the possibility as plasma-facing armor. The VPS-W/F82H showed superior properties. The porosity of the VPS-W coatings was about 0.6% and most of the pores were smaller than 1-2 μm and joining of W/F82H and W/W was fairly good. Thermal load tests indicated high potential of this coating as plasma-facing armor under thermal loading. In case of APS-W/F82H, however, porosity was 6% and thermal load properties were much worse than VPS-W/F82H. It is likely that surface oxidation during plasma spray process reduced joining properties. Remarkably, both coatings created soft ferrite interlayer after proper heat treatments probably due to high residual stress at the interfaces after the production. This indicates the potential function of the interlayer as stress relieve and possible high performance of such coating component under thermal loads.

  12. Thermal response of plasma sprayed tungsten coating to high heat flux

    International Nuclear Information System (INIS)

    Liu, X.; Yang, L.; Tamura, S.; Tokunaga, K.; Yoshida, N.; Noda, N.; Xu, Z.

    2004-01-01

    In order to investigate the thermal response of tungsten coating on carbon and copper substrates by vacuum plasma spray (VPS) or inert gas plasma spray (IPS), annealing and cyclic heat load experiments of these coatings were conducted. It is indicated that the multi-layered tungsten and rhenium interface of VPS-W/CFC failed to act as a diffusion barrier at elevated temperature and tungsten carbides were developed after 1 h incubation time when annealing temperature was higher than 1600 deg. C. IPS-W/Cu and W/C without an intermediate bonding layer were failed by the detachment of the tungsten coating at 900 and 1200 deg. C annealing for several hours, respectively. Cyclic heat load of electron beam with 35 MW/m 2 and 3-s pulse duration indicated that IPS-W/Cu samples failed with local detachment of the tungsten coating within 200 cycles and IPS-W/C showed local cracks by 300 cycles, but VPS-W/CFC withstood 1000 cycles without visible damages. However, crack creation and propagation in VPS-W/CFC were also observed under higher heat load

  13. Magneto-mechanical damping in plasma sprayed Fe-Cr-X alloys

    International Nuclear Information System (INIS)

    Karimi, A.; Giauque, P.H.; Martin, J.L.

    1995-01-01

    The damping capacity of ferromagnetic Fe-Cr based alloys related to the mobility of magnetic domains has been investigated using free and forced vibration techniques. The materials tested were coatings of 2-3 mm thickness deposited using vacuum plasma spraying and cast alloys prepared in a high frequency furnace under argon atmosphere. Three laboratory devices including torsion pendulum, resonant bar and cantilever were used to cover a wide range of frequencies and amplitudes varying between f = 1Hz to 10kHz, and ε 10 -6 to 10 -3 . The damping capacity of the plasma sprayed coatings was found to be comparable to the cast alloys, in spite of drastically different microstructures. The appropriate heat treatments improved damping capacity of both coatings and cast alloys by several times. The variation of the loss factor as function of vibration amplitude showed a maximum, but versus frequency exhibited slightly monotonous character. The magnetic domains were observed using the magneto-optical Kerr effect and their modification under heat treatments was associated with different values of the damping capacities. The coatings showed a higher 0.2% offset stress (600-650 Mpa) as compared to cast alloys with only 350-400 Mpa. (orig.)

  14. INTERACTION STUDIES OF CERAMIC VACUUM PLASMA SPRAYING FOR THE MELTING CRUCIBLE MATERIALS

    Directory of Open Access Journals (Sweden)

    JONG HWAN KIM

    2013-10-01

    Full Text Available Candidate coating materials for re-usable metallic nuclear fuel crucibles, TaC, TiC, ZrC, ZrO2, and Y2O3, were plasma-sprayed onto a niobium substrate. The microstructure of the plasma-sprayed coatings and thermal cycling behavior were characterized, and U-Zr melt interaction studies were carried out. The TaC and Y2O3 coating layers had a uniform thickness, and high density with only a few small closed pores showing good consolidation, while the ZrC, TiC, and ZrO2 coatings were not well consolidated with a considerable amount of porosity. Thermal cycling tests showed that the adhesion of the TiC, ZrC, and ZrO2 coating layers with niobium was relatively weak compared to the TaC and Y2O3 coatings. The TaC and Y2O3 coatings had better cycling characteristics with no interconnected cracks. In the interaction studies, ZrC and ZrO2 coated rods showed significant degradations after exposure to U-10 wt.% Zr melt at 1600°C for 15 min., but TaC, TiC, and Y2O3 coatings showed good compatibility with U-Zr melt.

  15. In situ carbon nanotube reinforcements in a plasma-sprayed aluminum oxide nanocomposite coating

    International Nuclear Information System (INIS)

    Balani, K.; Zhang, T.; Karakoti, A.; Li, W.Z.; Seal, S.; Agarwal, A.

    2008-01-01

    Carbon nanotubes (CNT) are potential reinforcements for toughening the ceramic matrix. The critical issue of avoiding CNT agglomeration and introducing CNT-matrix anchoring has challenged many researchers to improve the mechanical properties of the CNT reinforced nanocomposite. In the current work, dispersed CNTs are grown on Al 2 O 3 powder particles in situ by the catalytic chemical vapor deposition (CCVD) technique. Consequently, 0.5 wt.% CNT-reinforced Al 2 O 3 particles were successfully plasma sprayed to obtain a 400 μm thick coating on the steel substrate. In situ CNTs grown on Al 2 O 3 shows a promising enhancement in hardness and fracture toughness of the plasma-sprayed coating attributed to the existence of strong metallurgical bonding between Al 2 O 3 particles and CNTs. In addition, CNT tentacles have imparted multi-directional reinforcement in securing the Al 2 O 3 splats. High-resolution transmission electron microscopy shows interfacial fusion between Al 2 O 3 and CNT and the formation of Y-junction nanotubes

  16. Ultra-fast quantitation of voriconazole in human plasma by coated blade spray mass spectrometry.

    Science.gov (United States)

    Tascon, Marcos; Gómez-Ríos, Germán Augusto; Reyes-Garcés, Nathaly; Poole, Justen; Boyacı, Ezel; Pawliszyn, Janusz

    2017-09-10

    Voriconazole is a triazole broad-spectrum antifungal medication often used to treat fungal infections caused by Aspergillus and Fusarium species. One of the main challenges associated with the implementation of this medication is its narrow therapeutic concentration range, demonstrating toxicity at concentrations above 6μg/mL and limited efficacy at concentrations below 2μg/mL. As a result, methodologies which permit the rapid and accurate quantitation of voriconazole in patients are highly desirable. In this work two different approaches based on coated blade spray directly coupled to mass spectrometry (CBS-MS) are introduced; each enabling the quantitation of voriconazole in plasma samples with a simple and fast sample preparation and no chromatographic step. The first approach involves a rapid extraction (1min) of the target analyte from 300μL of human plasma using conventional laboratory vessels (e.g. vial, 96-well plate). Alternatively, the second strategy consists of a 2min extraction from a plasma droplet (10μL) placed on the coated area of the blade. Both procedures were successfully validated and good linearity (R 2 ≥0.998), accuracy (91-122%) and precision (voriconazole in human plasma samples. Indeed, the proposed methodology can be easily used either for routine drug monitoring or for in vitro pharmacokinetic studies in applications where very small sample volumes are available and great temporal resolution is needed. Copyright © 2017 Elsevier B.V. All rights reserved.

  17. Optical property of La1-xSrxTiO3+δ coatings deposited by plasma spraying technique

    Science.gov (United States)

    Zhu, Jinpeng; Gao, Lihong; Ma, Zhuang; Liu, Yanbo; Wang, Fuchi

    2015-11-01

    Perovskite La1-xSrxTiO3+δ oxide is used in various industrial applications because of its excellent physical and chemical properties, which beneficially affects the lifetime and performance of electronic and optical devices. This study illustrates the effects of the spray parameters on particles molten state, microstructure, and optical reflectivity from room temperature up to 1000 °C of single-phase La1-xSrxTiO3+δ (x = 0.1) coating deposited by atmospheric plasma spraying technique. The phase structure and surface morphology of the coating were examined using X-ray diffraction and scanning electron microscopy analysis, respectively, whereas the optical property coating was characterized by UV-visible-near infrared spectroscopy. Results show that plasma spray parameters significantly influenced the microstructure and optical performance of the La1-xSrxTiO3+δ coating, and oxygen deficiency during spraying considerably reduced the coating reflectivity. A high-reflectivity coating can be prepared by adopting optimized plasma spraying parameters and subsequent heat treatment.

  18. Comparison of solidity and fractal dimension of plasma sprayed splat with different spreading morphologies

    Energy Technology Data Exchange (ETDEWEB)

    Chen, Shu-ying; Ma, Guo-zheng, E-mail: magz0209@163.com; Wang, Hai-dou, E-mail: wanghaidou@aliyun.com.cn; He, Peng-fei; Liu, Ming; Wang, Hai-jun; Xu, Bin-shi

    2017-07-01

    Highlights: • The solidification mechanism of the plasma sprayed droplets deposited on substrate preheated with different temperature was discussed. • The solidified morphology of individual splat was detected by image analysis method. • The fractal dimension, solidity, area and perimeter, were employed to characterize the morphology of the splat. • The typical solidification modes of Fe-based alloy droplet could be divided into three types, namely, flower-like splat, splashed splat and disk-like splat, which may be attributed the differences of solidification rate of the droplets and adsorption on the substrates. - Abstract: The paper deals with the quantitative characterization of spreading morphologies of plasma sprayed Fe-based alloy droplets deposited on mirror polished steels with different preheated temperature. The plasma torch was utilized as heat producer. The influence of substrate temperature on the solidification mechanism of molten droplets was investigated. The image analysis method (IMA) was employed to identify single splat from the field emission scanning electron microscope (FE-SEM) morphology. The result shows that the substrate preheated temperature has a significant effect on the flattening behavior of molten droplets. With the increment of substrate temperature, the solidification mode of splat changes from flower-like and splashed splat to disk-like splat due to the modification of wettability and cooling velocity between molten droplet and substrate. Compared with area and perimeter, both fractal dimension (FD) and solidity could separately detect the solidification mode of splat to a certain extent, while the FD seems to be more excellent in characterizing irregular morphology of splat in contrast with solidity. However, the combination of FD and solidity is more efficient in classifying solidification mode of splat.

  19. Simple, precise and accurate HPLC method of analysis for nevirapine suspension from human plasma.

    Science.gov (United States)

    Halde, S; Mungantiwar, A; Chintamaneni, M

    2011-07-01

    A selective and sensitive high performance liquid chromatography with UV detector (HPLC-UV) method was developed and validated from human plasma. Nevirapine and internal standard (IS) zidovudine were extracted from human plasma by liquid-liquid extraction process using methyl tert-butyl ether. The samples were analysed using Inertsil ODS 3, 250×4.6 mm, 5 μ column using a mobile phase consists of 50 mM sodium acetate buffer solution (pH-4.00±0.05): acetonitrile (73:27 v/v). The method was validated over a concentration range of 50.00 ng/ml to 3998.96 ng/ml. The method was successfully applied to bioequivalence study of 10 ml single dose nevirapine oral suspension 50 mg/5 ml in healthy male volunteers.

  20. Plasma sprayed hydroxyapatite coatings on titanium substrates. Part 1: Mechanical properties and residual stress levels.

    Science.gov (United States)

    Tsui, Y C; Doyle, C; Clyne, T W

    1998-11-01

    Hydroxyapatite (HA) coatings have been sprayed on to substrates of Ti-6Al-4V, using a range of input power levels and plasma gas mixtures. Coatings have also been produced on substrates of mild steel and tungsten, in order to explore certain aspects of the mechanical behaviour of HA without the complication of yielding or creep in the substrate. Studies have been made of the phase constitution, porosity, degree of crystallinity, OH ion content, microstructure and surface roughness of the HA coatings. The Young's moduli in tension and in compression were evaluated by the cantilever beam bend test using a tungsten/HA composite beam. The flexural Young's modulus was determined using a free-standing deposit under the same test. Adhesion was characterised using the single-edge notch-bend test; this is considered superior to the tensile bond strength test in common use. Measured interfacial fracture energies were of the order 1-10 J m(-2). Stress levels were investigated using specimen curvature measurements in conjunction with a numerical process model. The quenching stress for HA was measured to be about 10-25 MPa and the residual stress level in HA coatings at room temperature are predicted to lie in the approximate range of 20-40 MPa (tensile). These residual stresses could be reduced in magnitude by maintaining the substrate at a low temperature (possibly below room temperature) during spraying and it may be worthwhile to explore this. Ideally, the HA coating should have low porosity, high cohesive strength, good adhesion to the substrate, a high degree of crystallinity and high chemical purity and phase stability. In practice, such combinations are rather difficult to achieve by just varying the spraying parameters.

  1. Overview on Recent Developments of Bondcoats for Plasma-Sprayed Thermal Barrier Coatings

    Science.gov (United States)

    Naumenko, D.; Pillai, R.; Chyrkin, A.; Quadakkers, W. J.

    2017-12-01

    The performance of MCrAlY (M = Ni, Co) bondcoats for atmospheric plasma-sprayed thermal barrier coatings (APS-TBCs) is substantially affected by the contents of Co, Ni, Cr, and Al as well as minor additions of Y, Hf, Zr, etc., but also by manufacturing-related properties such as coating thickness, porosity, surface roughness, and oxygen content. The latter properties depend in turn on the exact technology and set of parameters used for bondcoat deposition. The well-established LPPS process competes nowadays with alternative technologies such as HVOF and APS. In addition, new technologies have been developed for bondcoats manufacturing such as high-velocity APS or a combination of HVOF and APS for application of a flashcoat. Future developments of the bondcoat systems will likely include optimization of thermal spraying methods for obtaining complex bondcoat roughness profiles required for extended APS-TBC lifetimes. Introduction of the newest generation single-crystal superalloys possessing low Cr and high Al and refractory metals (Re, Ru) contents will require definition of new bondcoat compositions and/or multilayered bondcoats to minimize interdiffusion issues. The developments of new bondcoat compositions may be substantially facilitated using thermodynamic-kinetic modeling, the vast potential of which has been demonstrated in recent years.

  2. Processing of AlCoCrFeNiTi high entropy alloy by atmospheric plasma spraying

    Science.gov (United States)

    Löbel, M.; Lindner, T.; Kohrt, C.; Lampke, T.

    2017-03-01

    High Entropy Alloys (HEA) are gaining increasing interest due to their unique combination of properties. Especially the combination of high mechanical strength and hardness with distinct ductility makes them attractive for numerous applications. One interesting alloy system that exhibits excellent properties in bulk state is AlCoCrFeNiTi. A high strength, wear resistance and high-temperature resistance are the necessary requirements for the application in surface engineering. The suitability of blended, mechanically ball milled and inert gas atomized feedstock powders for the development of atmospheric plasma sprayed (APS) coatings is investigated in this study. The ball milled and inert gas atomized powders were characterized regarding their particle morphology, phase composition, chemical composition and powder size distribution. The microstructure and phase composition of the thermal spray coatings produced with different feedstock materials was investigated and compared with the feedstock material. Furthermore, the Vickers hardness (HV) was measured and the wear behavior under different tribological conditions was tested in ball-on-disk, oscillating wear and scratch tests. The results show that all produced feedstock materials and coatings exhibit a multiphase composition. The coatings produced with inert gas atomized feedstock material provide the best wear resistance and the highest degree of homogeneity.

  3. Characterization of gas tunnel type plasma sprayed hydroxyapatite-nanostructure titania composite coatings

    Science.gov (United States)

    Yugeswaran, S.; Kobayashi, A.; Ucisik, A. Hikmet; Subramanian, B.

    2015-08-01

    Hydroxyapatite (HA) can be coated onto metal implants as a ceramic biocompatible coating to bridge the growth between implants and human tissue. Meanwhile many efforts have been made to improve the mechanical properties of the HA coatings without affecting its bioactivity. In the present study, nanostructure titania (TiO2) was mixed with HA powder and HA-nanostructure TiO2 composite coatings were produced by gas tunnel type plasma spraying torch under optimized spraying conditions. For this purpose, composition of 10 wt% TiO2 + 90 wt% HA, 20 wt% TiO2 + 80 wt% HA and 30 wt% TiO2 + 70 wt% HA were selected as the feedstock materials. The phase, microstructure and mechanical properties of the coatings were characterized. The obtained results validated that the increase in weight percentage of nanostructure TiO2 in HA coating significantly increased the microhardness, adhesive strength and wear resistance of the coatings. Analysis of the in vitro bioactivity and cytocompatibility of the coatings were done using conventional simulated body fluid (c-SBF) solution and cultured green fluorescent protein (GFP) labeled marrow stromal cells (MSCs) respectively. The bioactivity results revealed that the composite coating has bio-active surface with good cytocompatibility.

  4. CHARACTERIZATION OF YTTRIA AND MAGNESIA PARTIALLY STABILIZED ZIRCONIA BIOCOMPATIBLE COATINGS DEPOSITED BY PLASMA SPRAYING

    Directory of Open Access Journals (Sweden)

    Roşu R. A.

    2013-09-01

    Full Text Available Zirconia (ZrO2 is a biocompatible ceramic material which is successfully used in medicine to cover the metallic implants by various methods. In order to avoid the inconvenients related to structural changes which may appear because of the temperature treatment while depositing the zirconia layer over the metallic implant, certain oxides are added, the most used being Y2O3, MgO and CaO. This paper presents the experimental results regarding the deposition of yttria (Y2O3 and magnesia (MgO partially stabilized zirconia layers onto titanium alloy substrate by plasma spraying method. X ray diffraction investigations carried out both on the initial powders and the coatings evidenced the fact that during the thermal spraying process the structure has not been significantly modified, consisting primarily of zirconium oxide with tetragonal structure. Electronic microscopy analyses show that the coatings are dense, uniform and cracks-free. Adherence tests performed on samples whose thickness ranges between 160 and 220 μm showed that the highest value (23.5 MPa was obtained for the coating of ZrO2 - 8 wt. % Y2O3 with 160 μm thickness. The roughness values present an increasing tendency with increasing the coatings thickness.

  5. Plasma-Sprayed ZnO/TiO2 Coatings with Enhanced Biological Performance

    Science.gov (United States)

    Zhao, Xiaobing; Peng, Chao; You, Jing

    2017-08-01

    Surface chemical composition and topography are two key factors in the biological performance of implants. The aim of this work is to deposit ZnO/TiO2 composite coatings on the surface of titanium substrates by plasma spraying technique. The effects of the amount of ZnO doping on the microstructure, surface roughness, corrosion resistance, and biological performance of the TiO2 coatings were investigated. The results indicated that the phase composition of the as-sprayed TiO2 coating was mainly rutile. Addition of 10% ZnO into TiO2 coating led to a slight shift of the diffraction peaks to lower angle. Anatase phase and Zn2TiO4 were formed in 20%ZnO/TiO2 and 30%ZnO/TiO2 coatings, respectively. Doping with ZnO changed the topography of the TiO2 coatings, which may be beneficial to enhance their biological performance. All coatings exhibited microsized surface roughness, and the corrosion resistance of ZnO/TiO2 coatings was improved compared with pure TiO2 coating. The ZnO/TiO2 coatings could induce apatite formation on their surface and inhibit growth of Staphylococcus aureus, but these effects were dose dependent. The 20%ZnO/TiO2 coating showed better biological performance than the other coatings, suggesting potential application for bone implants.

  6. IMPROVEMENT OF MECHANICAL PROPERTIES OF ALUMINA AND ZIRCONIA PLASMA SPRAYED COATINGS INDUCED BY LASER POST-TREATMENT

    Czech Academy of Sciences Publication Activity Database

    Ctibor, Pavel; Kraus, L.; Tuominen, J.; Vuoristo, P.; Chráska, Pavel

    2007-01-01

    Roč. 51, č. 4 (2007), s. 181-189 ISSN 0862-5468 R&D Projects: GA AV ČR 1QS200430560 Institutional research plan: CEZ:AV0Z20430508 Keywords : Alumina * plasma spraying * wear resistance * slurry abrasion Subject RIV: JH - Ceramics, Fire-Resistant Materials and Glass Impact factor: 0.488, year: 2007

  7. Dielectric and electrochemical properties through-thickness mapping on extremely thick plasma sprayed TiO2

    Czech Academy of Sciences Publication Activity Database

    Ctibor, Pavel; Sedláček, J.; Pala, Zdeněk

    2016-01-01

    Roč. 42, č. 6 (2016), s. 7183-7191 ISSN 0272-8842 Institutional support: RVO:61389021 Keywords : Electrical properties * TiO2 * Plasma spraying * Annealing * Microstructure Subject RIV: JH - Ceramics , Fire-Resistant Materials and Glass Impact factor: 2.986, year: 2016 http://www.sciencedirect.com/science/article/pii/S0272884216001395

  8. Improving dielectric properties of plasma sprayed calcium titanate (CaTiO3) coatings by thermal annealing

    Czech Academy of Sciences Publication Activity Database

    Kotlan, Jiří; Ctibor, Pavel; Pala, Zdeněk; Homola, P.; Nehasil, V.

    2014-01-01

    Roč. 40, č. 8 (2014), s. 13049-13055 ISSN 0272-8842 Institutional support: RVO:61389021 Keywords : X-raymethods * Dielectricproperties * Perovskites * Plasma spraying Subject RIV: JH - Ceramics, Fire-Resistant Materials and Glass Impact factor: 2.605, year: 2014 http://www.sciencedirect.com/science/article/pii/S027288421400724X

  9. Plasma Spraying and Characterization of Tungsten Carbide-Cobalt Coatings by the Water-Stabilized System WSP

    Czech Academy of Sciences Publication Activity Database

    Ctibor, Pavel; Kašparová, M.; Bellin, J.; Le Guen, E.; Zahálka, F.

    2009-01-01

    Roč. 2009, - (2009), s. 1-11 ISSN 1687-8434 R&D Projects: GA AV ČR 1QS200430560 Institutional research plan: CEZ:AV0Z20430508 Keywords : Tungsten karbide – cobalt, cermet * wear resistance * abrasion * plasma spraying Subject RIV: JG - Metallurgy http://www.hindawi.com/journals/amse/2009/254848.html

  10. A systematic review on the long-term success of calcium phosphate plasma-spray-coated dental implants

    NARCIS (Netherlands)

    Oirschot, B.A.J.A. van; Bronkhorst, E.M.; Beucken, J.J.J.P van den; Meijer, G.J.; Jansen, J.A.; Junker, R.

    2016-01-01

    The objectives of the current review were (1) to systematically appraise, and (2) to evaluate long-term success data of calcium phosphate (CaP) plasma-spray-coated dental implants in clinical trials with at least 5 years of follow-up. To describe the long-term efficacy of functional implants, the

  11. Effect of carob bean gum, spray dried porcine plasma and sanuinarine on fermentation activity in the gut of weanling pigs

    NARCIS (Netherlands)

    Pellikaan, W.F.; Andres-Elias, N.; Durand, A.; Bongers, L.J.G.M.; Laar-van Schuppen, van S.; Torrallardona, D.

    2010-01-01

    Sixty landrace piglets received either a control diet or a control diet with added carob bean gum (CBG), spray dried porcine plasma (SDPP) or sanguinarine, to test the effects on fermentation end-product profiles along the GI tract. After animals were euthanized digesta samples were obtained from

  12. Dielectric and electrochemical properties through-thickness mapping on extremely thick plasma sprayed TiO2

    Czech Academy of Sciences Publication Activity Database

    Ctibor, Pavel; Sedláček, J.; Pala, Zdeněk

    2016-01-01

    Roč. 42, č. 6 (2016), s. 7183-7191 ISSN 0272-8842 Institutional support: RVO:61389021 Keywords : Electrical properties * TiO2 * Plasma spraying * Annealing * Microstructure Subject RIV: JH - Ceramics, Fire-Resistant Materials and Glass Impact factor: 2.986, year: 2016 http://www.sciencedirect.com/science/article/pii/S0272884216001395

  13. Influence of plasma spraying deposition process on optical properties of hydroxyapatite

    Science.gov (United States)

    Belka, Radosław; Kowalski, Szymon; Żórawski, Wojciech; Suchańska, Małgorzata

    2015-09-01

    Hydroxyapatite (HAp) is a well-known bioceramic, nonorganic material of the bones of the vertebrate responsible for their mechanical durability. In human bones it occupies 60-80 % of the volume depending on a number of factors. Synthetic HAp is valued in bone endoprosthetic to its high biocompatibility. It is widely used to fill cavities of bone and as the coating of bone implants to increase their biocompatibility and adhesion to bone surface. In this paper a diffuse reflectance spectra of plasma-spraying deposited hydroxyapatite were presented and compared with pure powder samples. Optical band gap were estimated basing on Kubelka-Munk functions and Tauc plot extrapolation. We found that deposition process affects the value of band gap.

  14. Determination of the Mechanical Properties of Plasma-Sprayed Hydroxyapatite Coatings Using the Knoop Indentation Technique

    Science.gov (United States)

    Hasan, Md. Fahad; Wang, James; Berndt, Christopher

    2015-06-01

    The microhardness and elastic modulus of plasma-sprayed hydroxyapatite coatings were evaluated using Knoop indentation on the cross section and on the top surface. The effects of indentation angle, testing direction, measurement location and applied load on the microhardness and elastic modulus were investigated. The variability and distribution of the microhardness and elastic modulus data were statistically analysed using the Weibull modulus distribution. The results indicate that the dependence of microhardness and elastic modulus on the indentation angle exhibits a parabolic shape. Dependence of the microhardness values on the indentation angle follows Pythagoras's theorem. The microhardness, Weibull modulus of microhardness and Weibull modulus of elastic modulus reach their maximum at the central position (175 µm) on the cross section of the coatings. The Weibull modulus of microhardness revealed similar values throughout the thickness, and the Weibull modulus of elastic modulus shows higher values on the top surface compared to the cross section.

  15. Characteristics of nanostructured ZnO layers deposited in spray plasma device.

    Science.gov (United States)

    Baba, K; Nikravech, M; Vrel, D; Kanaev, A; Museur, L; Chehimi, M

    2012-06-01

    ZnO and Al doped ZnO thin film have been deposited on glass substrate by "spray plasma" process using an aqueous solution of Zn(NO3)2. XRD patterns revealed polycrystalline character with the typical hexagonal würtzite structure. The preferential c-axis orientation of crystallites depends highly on the operating conditions. Willamson-Hall method and AFM photographs showed a size of crystallites ranging between 20 and 80 nm and a roughness between 6 and 50 nm. Films exhibit a transmittance between 65 and 90% in the visible region. XPS revealed that the stoichiometry of deposited ZnO is Zn/O = 0.93. Fluorescence spectroscopy showed the presence of two bands at 360 nm (UV) and at 410 nm (Blue). The UV band can be attributed to exiton emission. Another important result concerns the non-existence of a "green" band at 500 nm.

  16. Impacts of friction stir processing on irradiation effects in vacuum-plasma-spray coated tungsten

    Energy Technology Data Exchange (ETDEWEB)

    Ozawa, Kazumi, E-mail: ozawa.kazumi@jaea.go.jp [Fusion Research and Development Directorate, Japan Atomic Energy Agency, 2-166 Obuchi-Omotedate, Rokkasho, Aomori 039-3212 (Japan); Tanigawa, Hiroyasu [Fusion Research and Development Directorate, Japan Atomic Energy Agency, 2-166 Obuchi-Omotedate, Rokkasho, Aomori 039-3212 (Japan); Morisada, Yoshiaki; Fujii, Hidetoshi [Joining and Welding Research Institute, Osaka University, 11-1 Mihogaoka, Ibaraki, Osaka 567-0047 (Japan)

    2015-10-15

    In order to examine the impacts of friction stir processing (FSP) on irradiation effects in vacuum-plasma-spray (VPS) coated tungsten (W), nano indentation hardness was evaluated of three kinds of W materials after self-ion-irradiation to 5.0–5.4 dpa at 500 and 800 °C. The VPS-FSP clearly got grains refined and isotropic compared to bulk-W and the as-VPS-W. Nano indentation hardness remains unchanged for the as-VPS-W and VPS-FSP × 2-W irradiated to 5.4 dpa at 500 °C and it decreased from 1 dpa at 800 °C, while typical irradiation induced hardening was observed for the bulk-W irradiated at 500 °C.

  17. Damping capacity and dynamic mechanical characteristics of the plasma-sprayed coatings

    International Nuclear Information System (INIS)

    Yu Liming; Ma Yue; Zhou Chungen; Xu Huibin

    2005-01-01

    The damping properties and dynamic mechanical performance of NiCrAlY coating, FeCrMo ferromagnetic coating, AlCuFeCr quasicrystalline coating and nanostructured ZrO 2 ceramic coating, which were prepared by plasma-spray method, were investigated. The measuring results of the dynamic mechanical thermal analyzer (DMTA) and the flexural resonance testing method show that the damping capacity (Q -1 ) of the coated sample has a notable improvement compared to the substrate, while the dynamic modulus has a dramatic decrease. The resonance frequency of the coated cantilever beam structure shifted to high-frequency, and the resonance amplitude, especially high mode resonance, was dramatically attenuated. The internal friction peaks were observed in the Q -1 -temperature spectrogram and a normal amplitude effects were shown in the coated samples damping characteristics. The damping mechanism based on the interaction between substrate and coating layer, and the microstructure of the coated sample were also discussed in this paper

  18. Chemical states and deuterium retention behavior of vacuum plasma sprayed tungsten coatings

    International Nuclear Information System (INIS)

    Niu Yaran; Suzuki, Sachiko; Zheng Xuebin; Ding Chuanxian; Chen Junling; Wang Wanjing; Oya, Yasuhisa; Okuno, Kenji

    2011-01-01

    Tungsten (W) coatings were prepared using vacuum plasma spraying (VPS) technology and then the chemical states and retention behaviors of deuterium in VPS-W coatings were analyzed by X-ray photoelectron spectroscopy (XPS) and thermal desorption spectroscopy (TDS). The results showed that chemical reacted oxygen (W-O bonds) and chemisorbed oxygen (O-O bonds) existed both on the surface and interior of tungsten coatings. Oxygen was chemically sputtered during D 2 + implantation. Two deuterium desorption stages at the temperature ranges around 300-700 K and 800-1150 K were observed for tungsten coatings. The retention behavior of deuterium in tungsten coatings was greatly different from that of bulk tungsten, which was related to the existence of oxygen.

  19. Failure modes of vacuum plasma spray tungsten coating created on carbon fibre composites under thermal loads

    Energy Technology Data Exchange (ETDEWEB)

    Hirai, T., E-mail: takeshi.hirai@iter.or [JET-EFDA, Culham Science Centre, OX14 3DB, Abingdon (United Kingdom); Forschungszentrum Juelich EURATOM-Association, FZJ, D-52425 Juelich (Germany); Bekris, N. [JET-EFDA, Culham Science Centre, OX14 3DB, Abingdon (United Kingdom); EFDA CSU, Culham Science Centre, Abingdon, Oxfordshire, OX14 3DB (United Kingdom); Coad, J.P. [JET-EFDA, Culham Science Centre, OX14 3DB, Abingdon (United Kingdom); Culham Science Centre, EURATOM-UKAEA Fusion Association, Abingdon, Oxfordshire, OX14 3DB (United Kingdom); Grisolia, C. [JET-EFDA, Culham Science Centre, OX14 3DB, Abingdon (United Kingdom); Association Euratom-CEA, Cadarache DSM/DRFC, F-13108, St-Paul-lez-Durance (France); Linke, J. [JET-EFDA, Culham Science Centre, OX14 3DB, Abingdon (United Kingdom); Forschungszentrum Juelich EURATOM-Association, FZJ, D-52425 Juelich (Germany); Maier, H. [JET-EFDA, Culham Science Centre, OX14 3DB, Abingdon (United Kingdom); Max-Planck-Institut fuer Plasmaphysik, EURATOM Association, D-85748 Garching bei Muenchen (Germany); Matthews, G.F. [JET-EFDA, Culham Science Centre, OX14 3DB, Abingdon (United Kingdom); Culham Science Centre, EURATOM-UKAEA Fusion Association, Abingdon, Oxfordshire, OX14 3DB (United Kingdom); Philipps, V.; Wessel, E. [JET-EFDA, Culham Science Centre, OX14 3DB, Abingdon (United Kingdom); Forschungszentrum Juelich EURATOM-Association, FZJ, D-52425 Juelich (Germany)

    2009-07-01

    Vacuum plasma spray tungsten (VPS-W) coating created on a carbon fibre reinforced composite (CFC) was tested under two thermal load schemes in the electron beam facility to examine the operation limits and failure modes. In cyclic ELM-like short transient thermal loads, the VPS-W coating was destroyed sub-layer by sub-layer at 0.33 GW/m{sup 2} for 1 ms pulse duration. At longer single pulses, simulating steady-state thermal loads, the coating was destroyed at surface temperatures above 2700 deg. C by melting of the rhenium containing multilayer at the interface between VPS-W and CFC. The operation limits and failure modes of the VPS-W coating in the thermal load schemes are discussed in detail.

  20. Fatigue properties of Fe-Al intermetallic coatings prepared by plasma spraying

    Czech Academy of Sciences Publication Activity Database

    Mušálek, Radek; Kovářík, O.; Skiba, Tomáš; Haušild, P.; Karlík, M.; Colmenares-Angulo, J.

    2010-01-01

    Roč. 18, č. 7 (2010), s. 1415-1418 ISSN 0966-9795. [FEAL 2009 - 5th Discussion Meeting on the Development of Innovative Iron Aluminium Alloys. Prague, 21.09.2009-24.09.2009] R&D Projects: GA MŠk ME 901 Institutional research plan: CEZ:AV0Z20430508 Keywords : Iron aluminides * Fatigue resistance and crack growth * plasma spraying * scanning electron microscopy Subject RIV: JK - Corrosion ; Surface Treatment of Materials Impact factor: 2.327, year: 2010 http://www.sciencedirect.com/science?_ob=GatewayURL&_method=citationSearch&_uoikey=B6TX8-4YGHK94-2&_origin=SDEMFRHTML&_version=1&md5=557fd571c715e5f2cff573d5255bb184

  1. Thermophysical, mechanical and microstructural characterization of aged free-standing plasma-sprayed zirconia coatings

    Energy Technology Data Exchange (ETDEWEB)

    Cernuschi, F. [CESI RICERCA, Via Rubattino 54, 20134 Milano (Italy)], E-mail: federico.cernuschi@cesiricerca.it; Bison, P.G.; Marinetti, S. [CNR ITC, Corso Stati Uniti 4, 35100 Padova (Italy); Scardi, P. [Department of Materials Engineering and Industrial Technologies, University of Trento, 38100 via Mesiano 77, Trento (Italy)

    2008-10-15

    The effect of porosity on the thermal diffusivity and elastic modulus has been studied on artificially aged, free-standing thermal barrier coatings (TBCs) produced by air plasma spray (APS). The activation energy of the sintering phenomenon was estimated from the variation in diffusivity with time and temperature. X-ray diffraction was used to evaluate the phase stability of 7 wt.% yttria partially stabilized zirconia (YPSZ) coatings. The thermal diffusivity and elastic modulus as measured by photothermal techniques and three-point bending, respectively, are reported as a function of the ageing time. Correlations between the thermal and mechanical parameters are investigated by suitable models based on the microstructural features revealed by electron microscopy. The reliability of porosity information provided by image analysis and used as input for the modelling is critically discussed.

  2. Thermophysical, mechanical and microstructural characterization of aged free-standing plasma-sprayed zirconia coatings

    International Nuclear Information System (INIS)

    Cernuschi, F.; Bison, P.G.; Marinetti, S.; Scardi, P.

    2008-01-01

    The effect of porosity on the thermal diffusivity and elastic modulus has been studied on artificially aged, free-standing thermal barrier coatings (TBCs) produced by air plasma spray (APS). The activation energy of the sintering phenomenon was estimated from the variation in diffusivity with time and temperature. X-ray diffraction was used to evaluate the phase stability of 7 wt.% yttria partially stabilized zirconia (YPSZ) coatings. The thermal diffusivity and elastic modulus as measured by photothermal techniques and three-point bending, respectively, are reported as a function of the ageing time. Correlations between the thermal and mechanical parameters are investigated by suitable models based on the microstructural features revealed by electron microscopy. The reliability of porosity information provided by image analysis and used as input for the modelling is critically discussed

  3. Mechanical Properties of Air Plasma Sprayed Environmental Barrier Coating (EBC) Materials

    Science.gov (United States)

    Richards, Bradley; Zhu, Dongming; Ghosn, Louis; Wadley, Haydn

    2015-01-01

    Development work in Environmental Barrier Coatings (EBCs) for Ceramic Matrix Composites (CMCs) has focused considerably on the identification of materials systems and coating architectures to meet application needs. The evolution of these systems has occurred so quickly that modeling efforts and requisite data for modeling lag considerably behind development. Materials property data exists for many systems in the bulk form, but the effects of deposition on the critical properties of strength and fracture behavior are not well studied. We have plasma sprayed bulk samples of baseline EBC materials (silicon, ytterbium disilicate) and tested the mechanical properties of these materials to elicit differences in strength and toughness. We have also endeavored to assess the mixed-mode fracture resistance, Gc, of silicon in a baseline EBC applied to SiCSiC CMC via four point bend test. These results are compared to previously determined properties of the comparable bulk material.

  4. Comparative Evaluation of Osseointegration of Dental Endodontic Implants with and without Plasma- Sprayed Hydroxy apatite Coating

    Directory of Open Access Journals (Sweden)

    Moosavi SB

    2001-05-01

    Full Text Available Bone osseointegration around dental implant can cause earlier stabilization and fixation of implant and reduce healing time. Hydroxyapatite coating can affect bone osseointegration and enhance its rates. The aim of this study was comparison of osseointegration between plasma sprayed hydroxyapatite coated and uncoated dental implants in cats. Four endodontic implants including, vitallium and two stainless steel with and without hydroxyapatite coating were prepared and placed in mandibular canines of 20 cats after completion of root canal treatment and osseous preparation. After a healing period of 4 months, investigation by scanning electron microscopy showed significant difference in ossointegration between coated and uncoated dental implants and average bone osseointegration of coated implants was more than uncoated implants.

  5. Net Shaped Component Fabrication of Refractory Metal Alloys using Vacuum Plasma Spraying

    Science.gov (United States)

    Sen, S.; ODell, S.; Gorti, S.; Litchford, R.

    2006-01-01

    The vacuum plasma spraying (VPS) technique was employed to produce dense and net shaped components of a new tungsten-rhenium (W-Re) refractory metal alloy. The fine grain size obtained using this technique enhanced the mechanical properties of the alloy at elevated temperatures. The alloy development also included incorporation of thermodynamically stable dispersion phases to pin down grain boundaries at elevated temperatures and thereby circumventing the inherent problem of recrystallization of refractory alloys at elevated temperatures. Requirements for such alloys as related to high temperature space propulsion components will be discussed. Grain size distribution as a function of cooling rate and dispersion phase loading will be presented. Mechanical testing and grain growth results as a function of temperature will also be discussed.

  6. Synthesis, characterization and physical properties of Al-Cu-Fe quasicrystalline plasma sprayed coatings

    Energy Technology Data Exchange (ETDEWEB)

    Daniel, Sordelet [Iowa State Univ., Ames, IA (United States)

    1995-11-09

    Our lab has been working with plasma spraying of both high pressure gas atomized (HPGA) and cast and crushed quasicrystal powders. A major component of this research includes comparative studies of PAS coatings formed with starting powders prepared by both techniques. In addition, a thorough investigation of the effects of starting powder particle size on coating microstructure is included. During the course of the overall research, an interest developed in forming Al-Cu-Fe materials with finer grain sizes. Therefore, a brief study was performed to characterize the effect of adding boron to Al-Cu-Fe materials prepared by different techniques. In addition to characterizing the microstructural features of the above materials, oxidation and wear behavior was also examined.

  7. Analytical interpretation of arc instabilities in a DC plasma spray torch: the role of pressure

    International Nuclear Information System (INIS)

    Rat, V; Coudert, J F

    2016-01-01

    Arc instabilities in a plasma spray torch are investigated experimentally and theoretically thanks to a linear simplified analytical model. The different parameters that determine the useful properties of the plasma jet at the torch exit, such as specific enthalpy and speed, but also pressure inside the torch and time variations of the flow rate are studied. The work is particularly focused on the link between the recorded arc voltage and the pressure in the cathode cavity. A frequency analysis of the recorded voltage and pressure allows the separation of different contributions following their spectral characteristics and highlights a resonance effect due to Helmholtz oscillations; these oscillations are responsible for the large amplitude fluctuations of all the parameters investigated. The influence of heat transfer, friction forces and residence time of the plasma in the nozzle are taken into account, thanks to different characteristics’ times. The volume of the cathode cavity in which the cold gas is stored before entering the arc region appears to be of prime importance for the dynamics of instabilities, particularly for the non-intuitive effect that induces flow-rate fluctuations in spite of the fact that the torch is fed at a constant flow rate. (paper)

  8. Report on Plasma Spraying of Full-Sized Foils (FY13)

    Energy Technology Data Exchange (ETDEWEB)

    Hollis, Kendall J. [Los Alamos National Lab. (LANL), Los Alamos, NM (United States)

    2014-02-27

    This report is the deliverable fulfilling task B40700. The application of the Zr diffusion barrier between the U-­Mo fuel and the Al cladding has been an ongoing area of research [1-8]. The goal of the research described in this report was to demonstrate the plasma spraying technique for depositing zirconium (Zr) onto full sized U-Mo foils to demonstrate scale up of the process from the mini foil samples (1”x4”x ~0.015”) coated previously. Full size denotes one of the actual fuel foil sizes for one of the five research reactors (MURR, NIST, MIT, HFIR, ATR) to be converted to LEU fuel in the US research reactor Convert program. The smallest full sized fuel foil is for the NIST reactor with a size of 11.37”x2.436”x0.020”. The largest full sized fuel foil is for the ATR reactor with a size of 48.01”x3.43”x0.020”. The widest full sized fuel foil is for the MURR reactor with a size of 24”x4.052”x0.020”. The current LANL vacuum plasma spray system can accommodate a foil length of 24” or less. Therefore, as a demonstration of the widest foil in the program and the maximum length foil that can be processed on the current LANL system, a nominal 24”x4”x0.020” foil was chosen as the goal for scale up activities.

  9. Determination of thermal conductivity from specific heat and thermal diffusivity measurements of plasma-sprayed cermets

    International Nuclear Information System (INIS)

    Roth, E.P.; Smith, M.F.

    1986-01-01

    The thermal conductivities of three plasma-sprayed cermets have been determined over the temperature range 23-630 degrees C from the measurement of the specific heat, thermal diffusivity, and density. These cermets are mixtures of Al and SiC prepared by plasma spray deposition and are being considered for various applications in magnetic confinement fusion devices. The samples consisted of three compositions: 61 vol% Al/39 vol% SiC, 74 vol% Al/26 vol% SiC, and 83 vol% Al/17 vol% SiC. The specific heat was determined by differential scanning calorimetry through the Al melt transition up to 720 0 C, while the thermal diffusivity was determined using the laser flash technique up to 630 0 C. The linear thermal expansion was measured and used to correct the diffusivity and density values. The thermal diffusivity showed a significant increase after thermal cycling due to a reduction in the intergrain contact resistance, increasing from 0.4 to 0.6 cm /SUP 2./ S -1 at 160 0 C. However, effective medium theory calculations indicated that the thermal conductivities of both the Al and the SiC were below the ideal defect-free limit even after high-temperature cycling. The specific heat measurements showed suppressed melting points in the plasmasprayed cermets. The 39 vol% SiC began a melt endotherm at 577 0 C, which peaked in the 640-650 0 C range depending on the sample thermal history. Chemical and X-ray diffraction analysis indicated the presence of free silicon in the cermet and in the SiC powder, which resulted in a eutectic Al/Si alloy

  10. Electrochemical characteristics of silver- and nickel-coated synthetic graphite prepared by a gas suspension spray coating method for the anode of lithium secondary batteries

    International Nuclear Information System (INIS)

    Choi, Won Chang; Byun, Dongjin; Lee, Joong Kee; Cho, Byung won

    2004-01-01

    Four kinds of synthetic graphite coated with silver and nickel for the anodes of lithium secondary batteries were prepared by a gas suspension spray coating method. The electrode coated with silver showed higher charge-discharge capacities due to a Ag-Li alloy, but rate capability decreased at higher charge-discharge rate. This result can be explained by the formation of an artificial Ag oxidation film with higher impedance, this lowered the rate capability at high charge-discharge rate due to its low electrical conductivity. Rate capability is improved, however, by coating nickel and silver together on the surface of synthetic graphite. The nickel which is inactive with oxidation reaction plays an important role as a conducting agent which enhanced the conductivity of the electrode

  11. Plasma Spraying of Copper by Hybrid Water-Gas DC Arc Plasma Torch

    Czech Academy of Sciences Publication Activity Database

    Kavka, Tetyana; Matějíček, Jiří; Ctibor, Pavel; Mašláni, Alan; Hrabovský, Milan

    2011-01-01

    Roč. 20, č. 4 (2011), s. 760-774 ISSN 1059-9630 R&D Projects: GA ČR GAP205/11/2070 Institutional research plan: CEZ:AV0Z20430508 Keywords : copper coatings * hybrid water-gas torch * metallic particle oxidation Subject RIV: BL - Plasma and Gas Discharge Physics Impact factor: 1.812, year: 2011 http://www.springerlink.com/content/78n3736855261197/fulltext.pdf

  12. Taste-masking effect of physical and organoleptic methods on peppermint-scented orally disintegrating tablet of famotidine based on suspension spray-coating method.

    Science.gov (United States)

    Sugiura, Takeshi; Uchida, Shinya; Namiki, Noriyuki

    2012-01-01

    Orally disintegrating tablets (ODTs) are useful for improving benefits for patients of various ages. Masking the unpleasant taste of a drug is an important factor in the compliance of patients who take ODTs. We evaluated the taste acceptability effects of various taste-masking methods on bitter famotidine ODTs as a clinical pharmacological study. The following methods were tested to compare taste-masking effects: physical masking by spray-coating famotidine with ethyl cellulose versus organoleptic masking with added sweetener and flavor. The ODT samples were prepared as single or combinations of each taste-masking method using a novel suspension spray-coating method including a placebo. A total of 31 healthy volunteers were enrolled in this randomized, double-blind study and asked to score their bitterness, sweetness and total palate impressions by 100 mm visual analogue scale (VAS). VAS scores were significantly improved by the physical and organoleptic methods as compared to without taste-masked ODTs. Furthermore, the combination of both taste-masking methods was most effective for improving palatability and VAS scores were similar to those of placebo ODTs. The results of this study suggest that different taste-masking mechanisms function cooperatively.

  13. Improved stability of plasma-sprayed dicalcium silicate/zirconia composite coating

    International Nuclear Information System (INIS)

    Xie Youtao; Liu Xuanyong; Zheng Xuebin; Ding Chuanxian; Chu, Paul K.

    2006-01-01

    Dicalcium silicate/zirconia composite coatings were produced on Ti-6Al-4V substrates using atmospheric plasma spraying. Different weight ratios of zirconia (50 wt.%, 70 wt.%, 90 wt.%) were mechanically blended with dicalcium silicate (C 2 S) powders as feedstocks. The composite coatings were immersed in a simulated body fluid (SBF) and a Tris-HCl solution for the in vitro appraisement of stability and long-term performance in a biological environment. The ion concentration changes of Ca, Si, and P in SBF and Tris-HCl solution were monitored using inductively-coupled plasma atomic emission spectroscopy (ICP-AES). Compared to the pure C 2 S coating, our results show that the dissolution rate of the composite coatings is effectively reduced and the stability is improved by the addition of zirconia. The high content of zirconia in the coatings ensures the long-term performance in biological environment, while dissolution of C 2 S in the coatings results in a higher Ca ion concentration in SBF and rapid precipitation of bone-like apatite on the composite coating surfaces indicating good bioconductivity of the coatings

  14. Modeling fragmentation of plasma-sprayed particles impacting on a solid surface at room temperature

    Science.gov (United States)

    McDonald, André; Xue, Michelle; Chandra, Sanjeev; Mostaghimi, Javad; Moreau, Christian

    2007-05-01

    Molybdenum particles were melted and accelerated by a plasma jet to impact on glass surfaces held at room temperature. A fast charge-coupled device (CCD) camera was triggered to capture images of the particles during spreading. Splats on the glass held at ambient temperature fragmented, leaving only a solidified central core. A 3D model of droplet impact and solidification was used to simulate the impact and spreading of these plasma-sprayed particles. The thermal contact resistance, which was estimated from an existing heat conduction model, was used as an input parameter in the 3D model. It was found that the thermal contact resistance between the splat central core and the glass was two orders of magnitude lower than that between the rest of the splat fluid and the surface. This suggests that the physical contact between the fluid in the splat central core and the glass surface can be improved by the large pressure generated during impact. To cite this article: A. McDonald et al., C. R. Mecanique 335 (2007).

  15. Absorption and Clearance of Pharmaceutical Aerosols in the Human Nose: Effects of Nasal Spray Suspension Particle Size and Properties.

    Science.gov (United States)

    Rygg, Alex; Hindle, Michael; Longest, P Worth

    2016-04-01

    The objective of this study was to use a recently developed nasal dissolution, absorption, and clearance (DAC) model to evaluate the extent to which suspended drug particle size influences nasal epithelial drug absorption for a spray product. Computational fluid dynamics (CFD) simulations of mucociliary clearance and drug dissolution were used to calculate total and microscale epithelial absorption of drug delivered with a nasal spray pump. Ranges of suspended particle sizes, drug solubilities, and partition coefficients were evaluated. Considering mometasone furoate as an example, suspended drug particle sizes in the range of 1-5 μm did not affect the total nasal epithelial uptake. However, the microscale absorption of suspended drug particles with low solubilities was affected by particle size and this controlled the extent to which the drug penetrated into the distal nasal regions. The nasal-DAC model was demonstrated to be a useful tool in determining the nasal exposure of spray formulations with different drug particle sizes and solubilities. Furthermore, the model illustrated a new strategy for topical nasal drug delivery in which drug particle size is selected to increase the region of epithelial surface exposure using mucociliary clearance while minimizing the drug dose exiting the nasopharynx.

  16. Advanced Vacuum Plasma Spray (VPS) for a Robust, Longlife and Safe Space Shuttle Main Engine (SSME)

    Science.gov (United States)

    Holmes, Richard R.; Elam, Sandra K.; McKechnie, Timothy N.; Power, Christopher A.

    2010-01-01

    In 1984, the Vacuum Plasma Spray Lab was built at NASA/Marshall Space Flight Center for applying durable, protective coatings to turbine blades for the space shuttle main engine (SSME) high pressure fuel turbopump. Existing turbine blades were cracking and breaking off after five hot fire tests while VPS coated turbine blades showed no wear or cracking after 40 hot fire tests. Following that, a major manufacturing problem of copper coatings peeling off the SSME Titanium Main Fuel Valve Housing was corrected with a tenacious VPS copper coating. A patented VPS process utilizing Functional Gradient Material (FGM) application was developed to build ceramic lined metallic cartridges for space furnace experiments, safely containing gallium arsenide at 1260 degrees centigrade. The VPS/FGM process was then translated to build robust, long life, liquid rocket combustion chambers for the space shuttle main engine. A 5K (5,000 Lb. thrust) thruster with the VPS/FGM protective coating experienced 220 hot firing tests in pristine condition with no wear compared to the SSME which showed blanching (surface pulverization) and cooling channel cracks in less than 30 of the same hot firing tests. After 35 of the hot firing tests, the injector face plates disintegrated. The VPS/FGM process was then applied to spraying protective thermal barrier coatings on the face plates which showed 50% cooler operating temperature, with no wear after 50 hot fire tests. Cooling channels were closed out in two weeks, compared to one year for the SSME. Working up the TRL (Technology Readiness Level) to establish the VPS/FGM process as viable technology, a 40K thruster was built and is currently being tested. Proposed is to build a J-2X size liquid rocket engine as the final step in establishing the VPS/FGM process TRL for space flight.

  17. Effects of isothermal treatment on microstructure and scratch test behavior of plasma sprayed zirconia coatings

    Directory of Open Access Journals (Sweden)

    Veloso Guilherme

    2004-01-01

    Full Text Available The increase of the petroleum cost in the last decades revitalized the interest for lighter and more economic vehicles. Simultaneously, the demand for safe and unpolluted transports grows. The application of thermal barriers coatings (TBC on combustion chamber and on flat surface of pistons reduces the thermal losses of the engines, resulting in higher temperatures in the combustion chamber. This fact contributes to the improvement of the thermal efficiency (performance and for the reduction of incomplete combustion. Supported on these initial ideas, thermal barriers coatings constituted by CaO partially stabilized zirconia were produced and their microstructure examined. This coating still presents some drawbacks associated with thermal stresses and permeability to oxidizing gases, which will, eventually, lead to failure of the TBC by spallation. The failure may, in general, be associated to one of three factors: oxide growth at the ceramic-metal interface, formed during thermal cycling; stress build-up due to thermal cycling; and metal-oxide interface segregation, mainly of S. However, it is also relevant to understand the behavior of TBC's under isothermal oxidation. Therefore, this paper investigates the effect of oxidation on the adherence of thermal sprayed coatings. The adherence was measured by linear scratching tests, widely used for thin coatings. Plasma sprayed calcia partially stabilized zirconia was used as TBC and Ni-5%Al as bond coat, with Al substrates. Coated samples were submitted to heat treatments at 500 °C, for 50 h. The microstructures were examined by optical light microscopy, X-ray diffraction, profilometry and SEM.

  18. Experimental and Numerical Study of the Effect of Gas-Shrouded Plasma Spraying on Cathode Coating of Alkaline Electrolysis Cells

    Science.gov (United States)

    Liu, T.; Reißner, R.; Schiller, G.; Ansar, A.

    2018-01-01

    The aim of this work is to improve the performance of electrodes prepared via atmospheric plasma spray by means of gas shrouding which is expected to apparently reduce the oxygen content of the plasma plume and subsequently improve the coating quality. Electrodes with dual-layer coating for alkaline water electrolysis were deposited on Ni-coated perforated substrates. Microstructure and morphology were studied by SEM. Element content was measured by EDS. Enthalpy probe was employed for measuring plasma temperature and velocity as well as the gas composition. For verifying and better understanding the shrouding effect numerical calculation was carried out according to the experimental settings. Electrochemical test was carried out to validate the shrouding effect. The results showed slight protecting effect of gas shrouding on plasma plume and the final coating. Over the dual-layer section, the measured oxygen fraction was 3.46 and 3.15% for the case without gas shrouding and with gas shrouding, respectively. With gas shrouding the coating exhibited similar element contents as the coating sprayed by VPS, while no obvious improvement was observed in the microstructure or the morphology. Evident electrochemical improvement was nevertheless achieved that with gas shrouding the electrode exhibited similar performance as that of the VPS-sprayed electrode.

  19. Thermal properties of plasma sprayed CeO2-ZrO2-Y2O3

    International Nuclear Information System (INIS)

    Suzuki, T.; Takeda, H.; Itoh, M.; Takahashi, Y.

    1985-01-01

    Thermal Barrier Coatings, TBC, has been developed as an effective procedure to increase the efficiency of a cooling system used in high temperature machine parts. Usually, TBC consists of a metal bond coat and a ceramic overcoat formed by plasma spraying. Y 2 O 3 stabilized ZrO 2 is conventional for the ceramic overcoat, since thermal conductivity and thermal expansion are critical properties for TBC ceramic layer. In this view, CeO 2 is unstable at high temperature. To apply CeO 2 properly, combination with stable ZrO 2 -Y 2 O 3 system is proposed. Then thermal properties of plasma properties of plasma sprayed CeO 2 -ZrO 2 -Y 2 O 3 layer were investigated. Thermal conductivity of CeO 2 -ZrO 2 -Y 2 O 3 is lower, and thermal expansion coefficient of CeO 2 -ZrO 2 -Y 2 O 3 is larger than those of ZrO 2 -Y 2 O 3 . From this investigation, the authors showed a possibility of plasma sprayed CeO 2 -ZrO 2 -Y 2 O 3 TBC superior to ZrO 2 -Y 2 O 3 TBC

  20. Very Low Pressure Plasma Spray—A Review of an Emerging Technology in the Thermal Spray Community

    Directory of Open Access Journals (Sweden)

    Mark F. Smith

    2011-12-01

    Full Text Available A fundamentally new family of thermal spray processes has emerged. These new processes, collectively known as very low pressure plasma spray or VLPPS, differ from traditional thermal spray processes in that coatings are deposited at unusually low chamber pressures, typically less than ~800 Pa (6 Torr. Depending upon the specific process, deposition may be in the form of very fine molten droplets, vapor phase deposition, or a mixture of vapor and droplet deposition. Resulting coatings are similar in quality to coatings produced by alternative coating technologies, such as physical vapor deposition (PVD or chemical vapor deposition (CVD, but deposition rates can be roughly an order of magnitude higher with VLPPS. With these new process technologies modified low pressure plasma spray (LPPS systems can now be used to produce dense, high quality coatings in the 1 to 100 micron thickness range with lamellar or columnar microstructures. A history of pioneering work in VLPPS technology is presented, deposition mechanisms are discussed, potential new applications are reviewed, and challenges for the future are outlined.

  1. Control of interparticle cohesion in PS304 plasma spray deposited solid lubricant coating powder feedstock

    Science.gov (United States)

    Stanford, Malcolm Keith

    The effects of eutectic barium fluoride - calcium fluoride particle morphology, particle size, size distribution and relative humidity level on PS304 powder feedstock flowability have been investigated in an effort to optimize the plasma spray deposition process. The eutectic fluorides were fabricated by comminution (angular particle morphology) and by gas atomization (spherical particle morphology). The angular fluorides were classified by screening to obtain 38--45mum, 45--106mum, 63--106mum, 45--53mum, 63--75mum and 90--106mum particle size distributions and the spherical fluorides were screened to obtain 45--106mum particles. The fluorides were added incrementally to the other powder constituents of the PS304 feedstock: nichrome, chromia, and silver powders. A linear relationship between feedstock flow rate and concentration of the fluorides was found from 0--10wt% using a Hall flowmeter. For the angular fluorides, the flow rate of the feedstock decreased linearly with increasing fluoride concentration. Flow of feedstock containing spherical fluorides was independent of fluoride concentration. Flow was degraded with decreasing fluoride particle size and with increasing particle size distribution due to interparticle friction. The angle of repose was distinct with respect to physical properties of the fluorides. The Hausner Ratio was less sensitive, though these data behaved predictably. Feedstock containing 10wt% 45--53mum and 90--106mum angular fluorides and 45--106mum angular and spherical fluorides were dried in a vacuum oven and cooled to room temperature under dry nitrogen. The flow of these powders was studied from 2--100% relative humidity (RH). The flow rate was only slightly degraded with increasing humidity below 66%RH, and a greater effect was apparent above 66%RH. No flow was observed above 88%RH for feedstock containing 45--106mum fluorides. The feedstock with narrower fluoride particle size distributions allowed flow up to 95%RH. These results

  2. Direct determination of trace phthalate esters in alcoholic spirits by spray-inlet microwave plasma torch ionization tandem mass spectrometry.

    Science.gov (United States)

    Miao, Meng; Zhao, Gaosheng; Xu, Li; Dong, Junguo; Cheng, Ping

    2018-03-01

    A direct analytical method based on spray-inlet microwave plasma torch tandem mass spectrometry was applied to simultaneously determine 4 phthalate esters (PAEs), namely, benzyl butyl phthalate, diethyl phthalate, dipentyl phthalate, and dodecyl phthalate with extremely high sensitivity in spirits without sample treatment. Among the 4 brands of spirit products, 3 kinds of PAE compounds were directly determined at very low concentrations from 1.30 to 114 ng·g -1 . Compared with other online and off-line methods, the spray-inlet microwave plasma torch tandem mass spectrometry technique is extremely simple, rapid, sensitive, and high efficient, providing an ideal screening tool for PAEs in spirits. Copyright © 2017 John Wiley & Sons, Ltd.

  3. Plasma spray deposition of Al-Al2O3 coatings doped with metal oxides: catalytic applications

    International Nuclear Information System (INIS)

    Pranevicius, L.; Pranevicius, L.L.; Valatkevicius, P.; Valincius, V.

    2000-01-01

    Al-Al 2 O 3 (70% γ-phase) coatings 30-50 μm thick well-adhered to the steel sheets and with a highly developed surface area (100-120 m 2 g -1 ) were formed employing plasma-spray technology at atmospheric pressure in air. The plasma-gun with two sequential powder feeders was developed offering the ability to control particle trajectories through the plasma flame, and thus their thermal history. The Al powder is mainly melted and oxidized. Al(OH) 3 powder passes through the plasma torch with partial dissociation and is incorporated in the matrix of growing film with subsequent decomposition during thermal annealing at 560 C for 90 min. The good adhesion results are explained by the surface pre-treatment effects taking place on the periphery of the plasma torch moving along the surface of steel sheets. The plasma sprayed Al-Al 2 O 3 coatings doped with CuO and Cr 2 O 3 oxides showed characteristic catalytic combustion behaviors. (orig.)

  4. Preparation and properties of plasma sprayed NiAl10 and NiAl40 coatings on AZ91 substrate.

    Czech Academy of Sciences Publication Activity Database

    Kubatík, Tomáš František; Lukáč, František; Stoulil, J.; Ctibor, Pavel; Průša, F.; Stehlíková, K.

    2017-01-01

    Roč. 319, June (2017), s. 145-154 ISSN 0257-8972 R&D Projects: GA ČR(CZ) GP14-31538P Institutional support: RVO:61389021 Keywords : Nickel aluminide * AZ91 magnesium alloy * Plasma spraying * Potentiodynamic measurement * Adhesion strength Subject RIV: JJ - Other Materials OBOR OECD: Materials engineering Impact factor: 2.589, year: 2016 http://www.sciencedirect.com/science/article/pii/S0257897217303250

  5. Tribological Behavior of Plasma-Sprayed Al2O3-20 wt.%TiO2 Coating

    Science.gov (United States)

    Cui, Shiyu; Miao, Qiang; Liang, Wenping; Zhang, Zhigang; Xu, Yi; Ren, Beilei

    2017-05-01

    Al2O3-20 wt.% TiO2 ceramic coatings were deposited on the surface of Grade D steel by plasma spraying of commercially available powders. The phases and the microstructures of the coatings were investigated by x-ray diffraction and scanning electron microscopy, respectively. The Al2O3-20 wt.% TiO2 composite coating exhibited a typical inter-lamellar structure consisting of the γ-Al2O3 and the Al2TiO5 phases. The dry sliding wear behavior of the coating was examined at 20 °C using a ball-on-disk wear tester. The plasma-sprayed coating showed a low wear rate ( 4.5 × 10-6 mm3 N-1 m-1), which was matrix ( 283.3 × 10-6 mm3 N-1 m-1), under a load of 15 N. In addition, the tribological behavior of the plasma-sprayed coating was analyzed by examining the microstructure after the wear tests. It was found that delamination of the Al2TiO5 phase was the main cause of the wear during the sliding wear tests. A suitable model was used to simulate the wear mechanism of the coating.

  6. RETRACTED: Chemical densification of plasma sprayed yttria stabilized zirconia (YSZ) coatings for high temperature wear and corrosion resistance

    Science.gov (United States)

    Ye, Yaping; Fehr, Karl Thomas; Faulstich, Martin; Wolf, Gerhard

    2012-12-01

    Plasma-sprayed yttria stabilized zirconia (YSZ) ceramic coatings have been widely used as wear- and corrosion-resistant coatings in high temperature applications and an aggressive environment due to their high hardness, wear resistance, heat and chemical resistance, and low thermal conductivity. The highly porous structure of plasma-sprayed ceramic coatings and their poor adhesion to the substrate usually lead to the coating degradation and failure. In this study, a two-layer system consisting of atmospheric plasma-sprayed 8 wt.% yttria-stabilized zirconia (8YSZ) and Ni-based alloy coatings was post-treated by means of a novel chemical sealing process at moderate temperatures of 600-800 °C. Microstructure characteristics of the YSZ coatings were studied using an electron probe micro-analyzer (EPMA). Results revealed that the ceramic top coat was densified by the precipitated zirconia in the open pores. Therefore, the sealed YSZ coatings exhibit reduced porosity, higher hardness and a better adhesion onto the bond coat. The mechanisms for the sealing process were also proposed.

  7. Erosion resistance and adhesion of composite metal/ceramic coatings produced by plasma spraying

    OpenAIRE

    Ramm , D.; Hutchings , I.; Clyne , T.

    1993-01-01

    Ceramic coatings can exhibit greater erosion resistance than most metallic coatings. Such coatings are conveniently produced by thermal spraying. Unfortunately, thermally sprayed ceramic coatings often exhibit poor adhesion, partly as a consequence of the development of residual stresses during spraying and subsequent cooling. Composite coatings have been studied using aluminium/alumina deposits on steel substrates. The incorporation of ceramics within a ductile matrix has potential for sharp...

  8. Effect of substrate preheating temperature and coating thickness on residual stress in plasma sprayed hydroxyapatite coating

    International Nuclear Information System (INIS)

    Tang, Dapei

    2015-01-01

    A thermal-mechanical coupling model was developed based on thermal-elastic- plastic theory according the special process of plasma spraying Hydroxyapatite (HA) coating upon Ti-6Al-4V substrate. On the one hand, the classical Fourier transient heat conduction equation was modified by introducing the effect item of deformation on temperature, on the other hand, the Johnson-Cook model, suitable for high temperature and high strain rate conditions, was used as constitutive equation after considering temperature softening effect, strain hardening effect and strain rate reinforcement effect. Based on the above coupling model, the residual stress field within the HA coating was simulated by using finite element method (FEM). Meanwhile, the substrate preheating temperature and coating thickness on the influence of residual stress components were calculated, respectively. The failure modes of coating were also preliminary analyzed. In addition, in order to verify the reliability of calculation, the material removal measurement technique was applied to determine the residual stress of HA coating near the interface. Some important conclusions are obtained. (paper)

  9. Cytotoxicity study of plasma-sprayed hydroxyapatite coating on high nitrogen austenitic stainless steels.

    Science.gov (United States)

    Ossa, C P O; Rogero, S O; Tschiptschin, A P

    2006-11-01

    Stainless steel has been frequently used for temporary implants but its use as permanent implants is restricted due to its low pitting corrosion resistance. Nitrogen additions to these steels improve both mechanical properties and corrosion resistance, particularly the pitting and crevice corrosion resistance. Many reports concerning allergic reactions caused by nickel led to the development of nickel free stainless steel; it has excellent mechanical properties and very high corrosion resistance. On the other hand, stainless steels are biologically tolerated and no chemical bonds are formed between the steel and the bone tissue. Hydroxyapatite coatings deposited on stainless steels improve osseointegration, due their capacity to form chemical bonds (bioactive fixation) with the bone tissue. In this work hydroxyapatite coatings were plasma-sprayed on three austenitic stainless steels: ASTM-F138, ASTM-F1586 and the nickel-free Böhler-P558. The coatings were analyzed by SEM and XDR. The cytotoxicity of the coatings/steels was studied using the neutral red uptake method by quantitative evaluation of cell viability. The three uncoated stainless steels and the hydroxyapatite coated Böhler-P558 did not have any toxic effect on the cell culture. The hydroxyapatite coated ASTM-F138 and ASTM-F1586 stainless steels presented cytotoxicity indexes (IC50%) lower than 50% and high nickel contents in the extracts.

  10. Bioconductivity and mechanical properties of plasma-sprayed dicalcium silicate/zirconia composite coating

    International Nuclear Information System (INIS)

    Xie Youtao; Liu Xuanyong; Ding Chuanxian; Chu, Paul K.

    2005-01-01

    Dicalcium silicate (C 2 S)/yttria stabilized zirconia (YSZ) composite coatings possessing better durability and more superior mechanical properties than pure C 2 S coatings were produced by atmospheric plasma spraying. The microstructure and phase composition of the composite coatings were determined by scanning electron microscopy and X-ray diffraction. The bioconductivity of the coatings was evaluated in vitro by incubating in simulated body fluids (SBF). Apatite was observed to precipitate even on coatings comprising more than 70% YSZ after immersion in SBF for 7 days. The changes of the mechanical properties of the composite coatings due to immersion in SBF were also investigated. The durability was found to increase with a larger YSZ content in the coatings. Deterioration of the mechanical properties can be attributed to the degraded interlamellar or cohesive bonding due to fast dissolution of C 2 S. This study reveals factors affecting the durability of the C 2 S/YSZ composite coatings in simulated physiological environment and suggests means for improvement to address clinical needs

  11. High-Temperature Solid Lubricant Coating by Plasma Spraying Using Metal-Metal Clad Powders

    Science.gov (United States)

    Zhang, Tiantian; Lan, Hao; Yu, Shouquan; Huang, Chuanbing; Du, Lingzhong; Zhang, Weigang

    2017-08-01

    NiCr/Ag-Mo composite coating was fabricated by atmospheric plasma spray technology using clad powders as the feedstock. Its tribological properties at variable temperature were evaluated using a ball-on-disk high-temperature tribometer in air. The results showed that compared with NiCr, the NiCr/Ag-Mo composite coating exhibited better lubrication effect and higher wear resistance at all test temperatures, especially above 600 °C. At 800 °C, NiCr/Ag-Mo composite coating showed the lowest friction coefficient of about 0.2 and its corresponding wear rate reached 2.5 × 10-5 mm3/Nm. Characterizations of NiCr/Ag-Mo composite coating revealed that at temperatures below 400 °C, Ag was smeared and spread onto the wear surface, reducing the friction and wear. At temperature above 500 °C, the Ag2MoO4 lubrication film formed by tribo-oxidation significantly improved the coating's lubrication effect and wear resistance.

  12. Anti-bacterial and cytotoxic properties of plasma sprayed silver-containing HA coatings.

    Science.gov (United States)

    Chen, Yikai; Zheng, Xuebin; Xie, Youtao; Ding, Chuanxian; Ruan, Hongjiang; Fan, Cunyi

    2008-12-01

    Silver-containing hydroxyapatite (HA) coatings have been prepared on titanium substrate by vacuum plasma spraying (VPS) method and anti-bacterial properties of the coatings were examined. Three types of bacteria stains, Escherichia coli, Pseudomonas aeruginosa, and Staphylococcus aureus, were employed in this test. The results showed that the silver-containing HA coatings exhibited significant anti-bacterial effects against the three bacteria with anti-bacterial ratios higher than 95%. The release of silver ions in the physiological environment ensured excellent anti-bacterial properties of the silver-containing HA coatings. International standard ISO 10993-12 was adopted for cytotoxicity evaluation using fibroblast cell line L929, and it was found that the cytotoxicity for the coatings ranked 0 that showed no cytotoxicity for the coatings. Hemolysis test was processed according to ASTM F 756 standard with anti-coagulated rabbit blood, and the hemolysis ratios of the coatings were below 0.4%, indicating of non-hemolysis for the coatings.

  13. Superhydrophobic ceramic coating: Fabrication by solution precursor plasma spray and investigation of wetting behavior.

    Science.gov (United States)

    Xu, Pengyun; Coyle, Thomas W; Pershin, Larry; Mostaghimi, Javad

    2018-03-16

    Superhydrophobic surfaces are often created by fabricating suitable surface structures from low-surface-energy organic materials using processes that are not suitable for large-scale fabrication. Rare earth oxides (REO) exhibit hydrophobic behavior that is unusual among oxides. Solution precursor plasma spray (SPPS) deposition is a rapid, one-step process that can produce ceramic coatings with fine scale columnar structures. Manipulation of the structure of REO coatings through variation in deposition conditions may allow the wetting behavior to be controlled. Yb 2 O 3 coatings were fabricated via SPPS. Coating structure was investigated by scanning electron microscopy, digital optical microscopy, and x-ray diffraction. The static water contact angle and roll-off angle were measured, and the dynamic impact of water droplets on the coating surface recorded. Superhydrophobic behavior was observed; the best coating exhibited a water contact angle of ∼163°, a roll-off angle of ∼6°, and complete droplet rebound behavior. All coatings were crystalline Yb 2 O 3 , with a nano-scale roughness superimposed on a micron-scale columnar structure. The wetting behaviors of coatings deposited at different standoff distances were correlated with the coating microstructures and surface topographies. The self-cleaning, water flushing and water jetting tests were conducted and further demonstrated the excellent and durable hydrophobicity of the coatings. Copyright © 2018 Elsevier Inc. All rights reserved.

  14. Plasma Sprayed Bondable Stainless Surface (BOSS) Coatings for Corrosion Protection and Adhesion Treatments

    Science.gov (United States)

    Davis, G. D.; Groff, G. B.; Rooney, M.; Cooke, A. V.; Boothe, R.

    1995-01-01

    Plasma-sprayed Bondable Stainless Surface (BOSS) coatings are being developed under the Solid Propulsion Integrity Program's (SPIP) Bondlines Package. These coatings are designed as a steel case preparation treatment prior to insulation lay-up. Other uses include the exterior of steel cases and bonding surfaces of nozzle components. They provide excellent bondability - rubber insulation and epoxy bonds fail cohesively within the polymer - for both fresh surfaces and surfaces having undergone natural and accelerated environmental aging. They have passed the MSFC requirements for protection of inland and sea coast environment. Because BOSS coatings are inherently corrosion resistant, they do not require preservation by greases or oils. The reduction/elimination of greases and oils, known bondline degraders, can increase SRM reliability, decrease costs by reducing the number of process steps, and decrease environmental pollution by reducing the amount of methyl chloroform used for degreasing and thus reduce release of the ozone-depleting chemical in accordance with the Clean Air Act and the Montreal Protocol. The coatings can potential extend the life of RSRM case segments and nozzle components by eliminating erosion due to multiple grit blasting during each use cycle and corrosion damage during marine recovery. Concurrent work for the Air Force show that other BOSS coatings give excellent bondline strength and durability for high-performance structures of aluminum and titanium.

  15. Plasma-Sprayed LSM Protective Coating on Metallic Interconnect of SOFC

    Directory of Open Access Journals (Sweden)

    Jia-Wei Chen

    2017-12-01

    Full Text Available In this study, a (La0.8Sr0.20.98MnO3 protective layer was prepared on the C276, Crofer22 APU, SUS304, and SUS430 alloys by the atmospheric plasma spraying technique (APS. The oxidation behavior and electrical property of these metal alloys have been investigated isothermally at 800 °C in air for up to 300 h. Results showed that the ferritic steels transform into MnCr2O4 spinels and a Cr2O3 layer during isothermal oxidation. The C276 alloy formed NiCr2O4 and FeCr2O4 layers; these are protective and act as an effective barrier against chromium migration into the outer oxide layer, and the alloy demonstrated good oxidation resistance and a reasonable match to the coefficient of thermal expansion of the substrate and a low-oxide scale area-specific resistance. The ASR effects on the formation of oxide scale have been investigated, and the ASR of coated samples was below 0.024 Ω·cm2. It has good electrical conductivity for SOFC in long-term use.

  16. Influence of a powder feed rate on the properties of the plasma sprayed chromium carbide- 25% nickel chromium coating

    Directory of Open Access Journals (Sweden)

    Mihailo R. Mrdak

    2014-04-01

    Full Text Available Normal 0 false false false MicrosoftInternetExplorer4 The plasma spray process is a leading technology of powder depositing in the production of coatings widely used in the aerospace industry for the protection of new parts and for the repair of worn ones. Cermet 75Cr3C2 - 25Ni(Cr coatings based on Cr3C2 carbides are widely used to protect parts as they retain high values of hardness, strength and resistance to wear up to a temperature of 850°C. This paper discusses the influence of the parameters of the plasma spray deposition of 75Cr3C2 - 25Ni(Cr powder on the structure and mechanical properties of the coating. The powder is deposited using plasma spraying at atmospheric pressure (APS. The plasma gas is He, which is an inert gas and does not react with the powder; it produces dense plasma with lower heat content and less incorporated ambient air in the plasma jet thus reducing temperature decomposition and decarburization of Cr3C2 carbide.. In this study, three groups of coatings were deposited with three different powder feed rates of: 30, 45 and 60 g/min. The  coating with the best properties was deposited on the inlet flange parts of the turbo - jet engine TV2-117A to reduce the influence of vibrations and wear. The structures and the mechanical properties of 75Cr3C2 - 25Ni(Cr coatings are analyzed in accordance with the Pratt & Whitney standard. Studies have shown that powder feed rates have an important influence on the mechanical properties and structures of 75Cr3C2 - 25Ni(Cr coatings. 

  17. Plasma Membrane Proteomics of Arabidopsis Suspension-Cultured Cells Associated with Growth Phase Using Nano-LC-MS/MS.

    Science.gov (United States)

    Li, Bin; Takahashi, Daisuke; Kawamura, Yukio; Uemura, Matsuo

    2018-01-01

    Arabidopsis thaliana suspension-cultured cells (T87 line) are important model system for studies of responses to biotic and abiotic stresses at the cellular level in vitro since the cells have certain advantages compared with the whole plant system. However, the physiological and morphological characteristics of the cells are influenced by the progress of the growth phase of cells, which may result in different stress tolerance. To obtain comprehensive proteome profiles of the plasma membrane of Arabidopsis thaliana T87 suspension-cultured cells at the lag, log, or stationary growth phase, a shotgun proteomics method using nano-LC-MS/MS is used. The results obtained indicate that proteome profiles of the plasma membrane with the progress of the growth phase of cells dynamically changed, which may be associated with the physiological and morphological characteristics of the plasma membrane of the suspension-cultured cells. The proteomics results are further applied to explain different responsive patterns in the plasma membrane to cold acclimation and ABA treatment, which lead to understanding of different freezing tolerance associated with the growth phase of the cells.

  18. Linear reciprocating wear behaviour of plasma-sprayed Al2O3 ...

    Indian Academy of Sciences (India)

    Balmukund Dhakar

    2017-08-31

    sprayed Al2O3–Cr2O3 coatings applied on steel substrates. ... torch prior to the deposition of coating material. 2.2 Characterisation of coating ..... and high temperature oxidation behaviour of wire arc sprayed iron based coatings.

  19. Novel Method to Predict In Vivo Liver-to-Plasma Kpuufor OATP Substrates Using Suspension Hepatocytes.

    Science.gov (United States)

    Riccardi, Keith; Lin, Jian; Li, Zhenhong; Niosi, Mark; Ryu, Sangwoo; Hua, Wenyi; Atkinson, Karen; Kosa, Rachel E; Litchfield, John; Di, Li

    2017-05-01

    The ability to predict human liver-to-plasma unbound partition coefficient (K puu ) is of great importance to estimate unbound liver concentration, develop PK/PD relationships, predict efficacy and toxicity in the liver, and model the drug-drug interaction potential for drugs that are asymmetrically distributed into the liver. A novel in vitro method has been developed to predict in vivo K puu with good accuracy using cryopreserved suspension hepatocytes in InVitroGRO HI media with 4% BSA. Validation was performed using six OATP substrates with rat in vivo K puu data from i.v. infusion studies where a steady state was achieved. Good in vitro-in vivo correlation (IVIVE) was observed as the in vitro K puu values were mostly within 2-fold of in vivo K puu Good K puu IVIVE in human was also observed with in vivo K puu data of dehydropravastatin from positron emission tomography and in vivo K puu data from PK/PD modeling for pravastatin and rosuvastatin. Under the specific K puu assay conditions, the drug-metabolizing enzymes and influx/efflux transporters appear to function at physiologic levels. No scaling factors are necessary to predict in vivo K puu from in vitro data. The novel in vitro K puu method provides a useful tool in drug discovery to project in vivo K puu . Copyright © 2017 by The American Society for Pharmacology and Experimental Therapeutics.

  20. Evaporation of Droplets in Plasma Spray-Physical Vapor Deposition Based on Energy Compensation Between Self-Cooling and Plasma Heat Transfer

    Science.gov (United States)

    Liu, Mei-Jun; Zhang, Meng; Zhang, Qiang; Yang, Guan-Jun; Li, Cheng-Xin; Li, Chang-Jiu

    2017-10-01

    In the plasma spray-physical vapor deposition process (PS-PVD), there is no obvious heating to the feedstock powders due to the free molecular flow condition of the open plasma jet. However, this is in contrast to recent experiments in which the molten droplets are transformed into vapor atoms in the open plasma jet. In this work, to better understand the heating process of feedstock powders in the open plasma jet of PS-PVD, an evaporation model of molten ZrO2 is established by examining the heat and mass transfer process of molten ZrO2. The results reveal that the heat flux in PS-PVD open plasma jet (about 106 W/m2) is smaller than that in the plasma torch nozzle (about 108 W/m2). However, the flying distance of molten ZrO2 in the open plasma jet is much longer than that in the plasma torch nozzle, so the heating in the open plasma jet cannot be ignored. The results of the evaporation model show that the molten ZrO2 can be partly evaporated by self-cooling, whereas the molten ZrO2 with a diameter <0.28 μm and an initial temperature of 3247 K can be completely evaporated within the axial distance of 450 mm by heat transfer.

  1. Early Experience with a Tapered Titanium Porous Plasma Sprayed Stem with Updated Design.

    Science.gov (United States)

    Manocchio, Antonio G; Berend, Keith R; Morris, Michael J; Adams, Joanne B; Lombardi, Adolph V

    2017-12-22

    The Taperloc® Complete femoral stem (Zimmer Biomet, Warsaw, Indiana) builds on the widespread clinical success of the original Taperloc design used since 1982. Enhancements to the Complete design include a lowered caput-collum-diaphyseal (CCD) angle from 138° to 133° for improved offset, optimized neck taper with polished neck flats to increase range of motion, reduced distal geometry to improve proximal canal fill, and gradual off-loading that is the goal of tapered geometry. A retrospective review was conducted to assess our early experience with the updated design. A query of our practice's arthroplasty registry revealed 97 consented patients (103 hips) who underwent primary cementless THA performed with a Taperloc® Complete femoral component between November 2010 and March 2011. A high offset option, accomplished by a constant 7.8mm medial shift of the trunnion, was utilized in 94 hips (91%). Mean age was 61.8 years and body mass index (BMI) was 31.3 kg/m2. Underlying diagnoses were osteoarthritis in 96 (93%), four avascular necrosis, two post-traumatic arthritis, and one acute fracture. Mean follow-up was 5.3 years (2-7). Harris hip scores improved from 53.6 preoperatively to 87.9 at most recent. One stem was revised for periprosthetic fracture. Other reoperations were one cup revised for iliopsoas impingement, one lateral femoral cutaneous neurectomy, and one incision and debridement for a non-healing wound. Postoperative radiographs revealed satisfactory position and alignment of components with no radiolucencies observed in all patients with no evidence of osteolysis, distal hypertrophy, or pedestal formation. In this group, good results with a low frequency of complications and stem revision were achieved with a tapered titanium porous plasma-sprayed femoral component with updated design features. No aseptic loosening or osteolysis occurred. Radiographic findings were excellent in all hips.

  2. Early Experience with a Short, Tapered Titanium Porous Plasma Sprayed Stem with Updated Design.

    Science.gov (United States)

    Lombardi, Adolph V; Manocchio, Antonio G; Berend, Keith R; Morris, Michael J; Adams, Joanne B

    2018-03-12

    Short stem femoral components in primary total hip arthroplasty (THA) have increased in popularity since the advent of minimally invasive surgical techniques. The concept of a short stem is particularly compatible with tapered designs where the goal is to offload forces proximally in the femur. The purpose of this retrospective review was to review our early experience with a short, tapered titanium femoral component with updated design features. Beginning in November 2011 through February 2012, 92 consented patients (93 hips), at a single center, were treated with primary cementless THA using a short stem, tapered femoral component (Taperloc® Complete Microplasty; Zimmer Biomet, Warsaw, Indiana) and were available for review with a minimum two-year follow-up. Mean patient age at surgery was 63.2 years and body mass index (BMI) was 30.8 kg/m2. Mean stem length used was 110.3mm (range, 95-125). Mean follow-up was 4.5 years (2-6). Harris hip scores improved from 52.5 preoperatively to 84.7 at most recent. One stem was revised the same day for periprosthetic fracture. One patient with early infection was treated with single-stage exchange followed by recurrence that was treated successfully with two-stage exchange. A non-healing wound in one patient was treated with incision and debridement. Radiographic assessment demonstrated no evidence of loosening, osteolysis, distal hypertrophy, or pedestal formation in any hip, and all components appeared well fixed and in appropriate alignment. In this series of patients treated with primary THA using a short, tapered titanium porous plasma-sprayed femoral component with updated design features, good results were achieved with a low incidence of complications and revision. No aseptic loosening or osteolysis has occurred. Radiographic assessment was excellent for all patients.

  3. Friction and wear behaviour of plasma sprayed Cr2O3-TiO2 coating

    Science.gov (United States)

    Bagde, Pranay; Sapate, S. G.; Khatirkar, R. K.; Vashishtha, Nitesh; Tailor, Satish

    2018-02-01

    Cr2O3-25TiO2 coating was deposited by atmospheric plasma spray (APS) coating technique. Effect of load (5–30 N) and sliding velocity (0.25, 0.75 m s‑1) on friction coefficient and abrasive wear behaviour of the Cr2O3-25TiO2 coating was studied. Mechanical and microstructural characterization of the Cr2O3-25TiO2 coating was carried out. With an increase in sliding velocity, abrasive wear rate and friction coefficient (COF) decreased while wear rate and friction coefficient showed an increasing trend with the load. The worn out surfaces were analyzed by SEM, EDS and XRD. At lower sliding velocity, XRD analysis revealed peaks of Ti2O3, Ti3O5, CrO2 and CrO3. In addition, peak of Ti4O7 was also detected at higher sliding velocity and at 30 N load. At higher sliding velocity medium to severe tribo oxidation was observed. XPS analysis of worn surfaces at both the sliding velocities, showed surface film of oxides of titanium and chromium along with Cr(OH)3. Magneli phase titanium oxides with sub stoichiometric composition, along with surface films of chromium oxides and hydroxides altered the friction and wear behaviour of the coating. The decrease in friction coefficient with an increase in sliding velocity was attributed to tribo oxides and tribochemical reaction films having lower shear strength with good lubricating properties. The mechanism of material removal involved plastic deformation at lower load whereas inter-granular and trans-granular fracture, delamination cracking and splat fracture was observed with an increase load from 10 N to 30 N.

  4. Wear Characteristics of Ceramic Coating Materials by Plasma Spray under the Lubricative Environment

    International Nuclear Information System (INIS)

    Kim, Chang Ho

    2001-02-01

    This paper is to investigate the wear behaviors of two types of ceramics, Al 2 O 3 and TiO 2 , by coated plasma thermal spray method under the lubricative environment. The lubricative environments are grease fluids, a general hydraulic fluids, and bearing fluids. The wear testing machine used a pin on disk type. Wear characteristics, which were friction force, friction coefficient and the specific wear rate, according to the lubricative environments were obtained at the four kinds of load, and the sliding velocity is 0.2m/sec. After the wear experiments, the wear surfaces of the each test specimen were observed by a scanning electronic microscope. The obtained results are as follows. : 1. The friction coefficients of TiO 2 coating materials are 0.11 ∼ 0.16 range and those of Al 2 O 3 are 0.24 ∼ 0.39. The friction coefficient of two coating materials is relative to the hardness of these materials. 2. The friction coefficient of TiO 2 coating materials in three lubricative environments is almost same to each other in spite of changing of applied loads. 3. The friction coefficient of Al 2 O 3 coating materials is more large in low load than high load. And the friction coefficient in grease is more large than a general hydraulic and bearing fluids had almost same friction coefficient. 4. The specific wear rate in TiO 2 is greatly increasing according to change the applied loads, but that in Al 2 O 3 is slightly. And the wear in grease is the least among three lubricating environments. 5. On the wear mechanism by SEM image observation, the wear of Al 2 O 3 is adhesive wear and TiO 3 is abrasive wear

  5. Surface characterization and cytotoxicity analysis of plasma sprayed coatings on titanium alloys

    Energy Technology Data Exchange (ETDEWEB)

    Rahman, Zia ur; Shabib, Ishraq [School of Engineering and Technology, Central Michigan University, Mount Pleasant, MI 48859 (United States); Science of Advanced Materials, Central Michigan University, Mount Pleasant, MI 48859 (United States); Haider, Waseem, E-mail: haide1w@cmich.edu [School of Engineering and Technology, Central Michigan University, Mount Pleasant, MI 48859 (United States); Science of Advanced Materials, Central Michigan University, Mount Pleasant, MI 48859 (United States)

    2016-10-01

    In the realm of biomaterials, metallic materials are widely used for load bearing joints due to their superior mechanical properties. Despite the necessity for long term metallic implants, there are limitations to their prolonged use. Naturally, oxides of titanium have low solubilities and form passive oxide film spontaneously. However, some inclusion and discontinuity spots in oxide film make implant to adopt the decisive nature. These defects heighten the dissolution of metal ions from the implant surface, which results in diminishing bio-integration of titanium implant. To increase the long-term metallic implant stability, surface modifications of titanium alloys are being carried out. In the present study, biomimetic coatings of plasma sprayed hydroxyapatite and titanium were applied to the surface of commercially pure titanium and Ti6Al4V. Surface morphology and surface chemistry were studied using scanning electron microscopy and X-ray photoelectron spectroscopy, respectively. Cyclic potentiodynamic polarization and electrochemical impedance spectroscopy were carried out in order to study their electrochemical behavior. Moreover, cytotoxicity analysis was conducted for osteoblast cells by performing MTS assay. It is concluded that both hydroxyapatite and titanium coatings enhance corrosion resistance and improve cytocompatibility. - Highlights: • Surface morphology and surface chemistry were studied using scanning electron microscopy and X-ray photoelectron spectroscopy. • The cyclic polarization tests revealed noticeable improvement towards the positive potentials for both Tip coatings. • CpTi-Hap and Ti6Al4V-Hap both demonstrate similar corrosion rate. • High cytotoxicity was observed for Mp when compared with Tip and Hap after 21 days of immersion. • Both Tip and Hap coatings promoted the osteoblast cell adhesion and exhibited stellar morphology.

  6. Evaluation of the behavior of shrouded plasma spray coatings in the platen superheater of coal-fired boilers

    Energy Technology Data Exchange (ETDEWEB)

    Sidhu, B.S.; Prakash, S. [GZS College of Engineering & Technology, Bathinda (India). Dept. of Mechanical Engineering

    2006-06-15

    Nickel- and cobalt-based coatings were formulated by a shrouded plasma spray process on boiler tube steels, namely, ASTM-SA210-grade A1 (GrA1), ASTM-SA213-T-11 (T11), and ASTM-SA213-T-22 (T22). The Ni-22Cr-10A1-1Y alloy powder was sprayed as a bond in each case before the final coating. The degradation behavior of the bared and coated steels was studied in the platen superheater of the coal-fired boiler. The samples were inserted through the soot blower dummy points with the help of stainless steel wires. The coatings were found to be effective in increasing resistance to degradation in the given boiler environment. The maximum protection was observed in the case of Stellite-6 (St-6) coating.

  7. Parametric appraisal of process parameters for adhesion of plasma sprayed nanostructured YSZ coatings using Taguchi experimental design.

    Science.gov (United States)

    Mantry, Sisir; Mishra, Barada K; Chakraborty, Madhusudan

    2013-01-01

    This paper presents the application of the Taguchi experimental design in developing nanostructured yittria stabilized zirconia (YSZ) coatings by plasma spraying process. This paper depicts dependence of adhesion strength of as-sprayed nanostructured YSZ coatings on various process parameters, and effect of those process parameters on performance output has been studied using Taguchi's L16 orthogonal array design. Particle velocities prior to impacting the substrate, stand-off-distance, and particle temperature are found to be the most significant parameter affecting the bond strength. To achieve retention of nanostructure, molten state of nanoagglomerates (temperature and velocity) has been monitored using particle diagnostics tool. Maximum adhesion strength of 40.56 MPa has been experimentally found out by selecting optimum levels of selected factors. The enhanced bond strength of nano-YSZ coating may be attributed to higher interfacial toughness due to cracks being interrupted by adherent nanozones.

  8. Structure and wear behavior of NiCr–Cr3C2 coatings sprayed by supersonic plasma spraying and high velocity oxy-fuel technologies

    International Nuclear Information System (INIS)

    Lin, Li; Li, Guo-Lu; Wang, Hai-Dou; Kang, Jia-Jie; Xu, Zhong-Lin; Wang, Hai-Jun

    2015-01-01

    Highlights: • The SPS and HVOF technologies are used to prepare NiCr–Cr 3 C 2 coatings. • Coating microstructure and properties are systematically investigated and compared. • Wear behaviors of coatings are comprehensively and thoroughly evaluated. - Abstract: The 25%NiCr–Cr 3 C 2 coatings in the experiment were sprayed on 1045 steel substrates by supersonic plasma spraying (SPS) and high velocity oxy-fuel (HVOF) technologies. The microstructures of the coatings were evaluated using environmental scanning electron microscopy (ESEM) and transmission electron microscopy (TEM) equipped with energy dispersive X-ray detector (EDX); the phase composition and chemical composition were analyzed by X-ray diffraction (XRD) and X-ray photoelectron spectroscopy (XPS); the distribution status and quantity of pores were assessed by an software named as ImageJ2x; the bonding strength, micro-hardness, elastic modulus were respectively experimented and analyzed by different equipments and methods. Besides, wear properties of coatings were determined by UMT-3MT. The results showed that both coatings fabricated by SPS and HVOF had a high micro-hardness, elastic modulus and low porosity; The phase composition of both coatings were similar to that of the NiCr–Cr 3 C 2 feedstock, while the coating deposited by HVOF (HVOF coating) produced a new compound Cr 23 C 6 and was somehow oxidized for the emerging of oxygen analyzed by XPS. Both coefficient of friction (COF) and the mass loss of coating deposited by SPS (SPS coating) were lower than those of HVOF coating under same test conditions. The HVOF coating had an obvious spalling and a deeper scratch. And there was a great deal of micro-cracks around the scratch, especially on both ends of scratch. The main wear mechanisms of both coatings were abrasive wear and lamellar spalling.

  9. A systematic review on the long-term success of calcium phosphate plasma-spray-coated dental implants.

    Science.gov (United States)

    van Oirschot, B A J A; Bronkhorst, E M; van den Beucken, J J J P; Meijer, G J; Jansen, J A; Junker, R

    2016-09-01

    The objectives of the current review were (1) to systematically appraise, and (2) to evaluate long-term success data of calcium phosphate (CaP) plasma-spray-coated dental implants in clinical trials with at least 5 years of follow-up. To describe the long-term efficacy of functional implants, the outcome variables were (a) percentage annual complication rate (ACR) and (b) cumulative success rate (CSR), as presented in the selected articles. The electronic search yielded 645 titles. On the basis of the inclusion criteria, 8 studies were finally included. The percentage of implants in function after the first year was estimated to be 98.4 % in the maxilla and 99.2 % in the mandible. The estimates of the weighted mean ACR-percentage increased over the years up to 2.6 (SE 0.7) during the fifth year of function for the maxilla and to 9.4 (SE 8.4) for the mandible in the tenth year of function. After 10 years, the mean percentage of successful implants was estimated to be 71.1 % in the maxilla and 72.2 % in the mandible. The estimates seem to confirm the proposed, long-term progressive bone loss pattern of CaP-ceramic-coated dental implants. Within the limits of this meta-analytic approach to the literature, we conclude that: (1) published long-term success data for calcium phosphate plasma-spray-coated dental implants are limited, (2) comparison of the data is difficult due to differences in success criteria among the studies, and (3) long-term CSRs demonstrate very weak evidence for progressive complications around calcium phosphate plasma-spray-coated dental implants.

  10. Effects caused by thermal shocks in plasma sprayed protective coatings from materials based on Al2O3

    International Nuclear Information System (INIS)

    Gorski, L.; Wolski, T.; Gostynski, D.

    1996-01-01

    Plasma sprayed coatings from the materials based on Al 2 O 3 with addition of NiO and TiO 2 have been studied. Thermal shock resistance of these coatings has been tested on special experimental arrangement in the stream of hot and cold gases. Changes in coating microstructure has been determined by light microscopy methods. Phase transition caused by the experiments are revealed by X-ray diffraction methods. The resistance for thermal fatigue processes depends on used coatings materials. (author). 21 refs, 21 figs, 1 tab

  11. Structural study near the film/substrate interface of a plasma sprayed tin coating on low carbon steel

    International Nuclear Information System (INIS)

    Vourlias, G.; Pistofidis, N.; Stergioudis, G.; Polychroniadis, E.K.

    2006-01-01

    The structure near the film/substrate interface of tin coatings deposited with the plasma spray technique on a low carbon steel substrate is examined with scanning electron microscopy (SEM), X-ray diffraction (XRD), conventional transmission electron microscopy (CTEM) and high resolution electron microscopy (HREM), focusing on the structural properties affecting the corrosion performance. This examination revealed the presence of several Fe-Sn phases, which ensure good adhesion of the coatings to the underlying steel. Furthermore, amorphous Sn or SnO x were also detected in the coating, which, being in low concentration, have no effect on the coating properties

  12. Atmospheric plasma sprayed (APS) coatings of Al2O3–TiO2 system for photocatalytic application

    Czech Academy of Sciences Publication Activity Database

    Štengl, Václav; Ageorges, H.; Ctibor, Pavel; Murafa, Nataliya

    2009-01-01

    Roč. 8, č. 5 (2009), s. 733-738 ISSN 1474-905X. [European Meeting on Solar Chemistry and Photocatalysis:Environmental Applications /5th./. Palermo, 04.10.2008-08.10.2008] R&D Projects: GA AV ČR IAAX00430803 Institutional research plan: CEZ:AV0Z40320502; CEZ:AV0Z20430508 Keywords : Alumina * titania * plasma spraying * reflectivity * bangap * phase composition Subject RIV: JK - Corrosion ; Surface Treatment of Materials Impact factor: 2.708, year: 2009

  13. Influence of in-flight particle state diagnostics on properties of plasma sprayed YSZ-CeO2 nanocomposite coatings

    Directory of Open Access Journals (Sweden)

    S. Mantry

    2014-07-01

    Full Text Available This article describes the influence of controlling in-flight hot particle characteristics on properties of plasma sprayed nanostructured yttria stabilized zirconia (YSZ coatings. This article depicts dependence of adhesion strength of as-sprayed nanostructured YSZ coatings on particle temperature, velocity and size of the splat prior to impact on the metallic substrate. Particle temperature measurement is based on two-color pyrometry and particle velocities are measured from the length of the particle traces during known exposure times. The microstructure and adhesion strength of as-sprayed nano-YSZ coatings were studied. Field emission scanning electron microscopy results revealed that morphology of coating exhibits bimodal microstructure consisting of nano-zones reinforced in the matrix of fully melted particles. The coating adhesion strength is noticed to be greatly affected by the melting state of agglomerates. Maximum adhesion strength of 42.39 MPa has been experimentally found out by selecting optimum levels of particle temperature and velocity. The enhanced bond strength of nano-YSZ coating may be attributed to higher interfacial toughness due to cracks being interrupted by adherent nano-zones.

  14. Effect of Samarium Oxide on the Electrical Conductivity of Plasma-Sprayed SOFC Anodes

    Science.gov (United States)

    Panahi, S. N.; Samadi, H.; Nemati, A.

    2016-10-01

    Solid oxide fuel cells (SOFCs) are rapidly becoming recognized as a new alternative to traditional energy conversion systems because of their high energy efficiency. From an ecological perspective, this environmentally friendly technology, which produces clean energy, is likely to be implemented more frequently in the future. However, the current SOFC technology still cannot meet the demands of commercial applications due to temperature constraints and high cost. To develop a marketable SOFC, suppliers have tended to reduce the operating temperatures by a few hundred degrees. The overall trend for SOFC materials is to reduce their service temperature of electrolyte. Meanwhile, it is important that the other components perform at the same temperature. Currently, the anodes of SOFCs are being studied in depth. Research has indicated that anodes based on a perovskite structure are a more promising candidate in SOFCs than the traditional system because they possess more favorable electrical properties. Among the perovskite-type oxides, SrTiO3 is one of the most promising compositions, with studies demonstrating that SrTiO3 exhibits particularly favorable electrical properties in contrast with other perovskite-type oxides. The main purpose of this article is to describe our study of the effect of rare-earth dopants with a perovskite structure on the electrical behavior of anodes in SOFCs. Sm2O3-doped SrTiO3 synthesized by a solid-state reaction was coated on substrate by atmospheric plasma spray. To compare the effect of the dopant on the electrical conductivity of strontium titanate, different concentrations of Sm2O3 were used. The samples were then investigated by x-ray diffraction, four-point probe at various temperatures (to determine the electrical conductivity), and a scanning electron microscope. The study showed that at room temperature, nondoped samples have a higher electrical resistance than doped samples. As the temperature was increased, the electrical

  15. Alumina-base plasma-sprayed materials part I: Phase stability of alumina and alumina-chromia

    Science.gov (United States)

    Chráska, P.; Dubsky, J.; Neufuss, K.; Písacka, J.

    1997-09-01

    Aluminum oxide is a relatively cheap, abundant material that is widely used for plasma- spray applications. This material, however, exists in many crystallographic modifications with different properties. In addition, most of these modifications are metastable and cannot be used in applications employed at elevated temperatures. Usually γ, δ, or other phases form after spraying, while α phase (corundum) is often the most desirable phase due to high corrosion resistance and hardness. This paper first reviews the method of α stabilization in the as- sprayed materials offered in literature. Then, as an example, it summarizes the results of an extensive study of chromia additions to alumina. Chromia was chosen because of its complete solid solubility in alumina and its crystal lattice type, which is similar to that of alumina. It was demonstrated that the addition of approximately 20 wt% chromia results in the formation of one solid solution of (Al- Cr)2O3 in the α- modification. Finally, this paper discusses the thermal stability of various alumina phases. Phase change routes of heating for different starting alumina modifications are discussed, and a case study of alumina- chromia is presented. Both types of as-sprayed structures, a mixture of α, δ, and γ phases, and 100% (Al- Cr)2O3 were annealed up to 1300 °C and the phase composition checked. At lower temperatures and shorter holding times, the amount of α phase decreases while another metastable θ phase appears, and the fraction of γ + δ, if present, increases. At temperature above 1100 °C, the amount of α phase increases again.

  16. Erosion resistance and adhesion of composite metal/ceramic coatings produced by plasma spraying

    International Nuclear Information System (INIS)

    Ramm, D.A.J.; Hutchings, I.M.; Clyne, T.W.

    1993-01-01

    Ceramic coatings can exhibit greater erosion resistance than most metallic coatings. Such coatings are conveniently produced by thermal spraying. Unfortunately, thermally sprayed ceramic coatings often exhibit poor adhesion, partly as a consequence of the development of residual stresses during spraying and subsequent cooling. Composite coatings have been studied using aluminium/alumina deposits on steel substrates. The incorporation of ceramics within a ductile matrix has potential for sharply reducing the erosive wear at high erodent impact angles, whilst retaining the good erosion resistance of ceramics at low angles. It is shown that the proportion of metal and ceramic at the free surface can be specified so as to optimise the erosion resistance. Experiments have also been carried out on the resistance of the coatings to debonding during four-point bending of the coated substrate. Progress is being made towards the tailoring of composition profiles in graded coatings so as to optimise the combination of erosion resistance and adhesion. (orig.)

  17. Non-Linear Mechanical Behavior of Plasma Sprayed Alumina Under Mechanical and Thermal Loading

    Czech Academy of Sciences Publication Activity Database

    Mušálek, Radek; Matějíček, Jiří; Vilémová, Monika; Kovářík, O.

    2010-01-01

    Roč. 19, 1-2 (2010), s. 422-428 ISSN 1059-9630. [ International Thermal Spray Conference (ITSC 2009):Expanding Thermal Spray Performance to New Markets and Applications. Las Vegas, NV, 04.05.2009-07.05.2009] R&D Projects: GA ČR GA106/08/1240; GA MŠk ME 901 Institutional research plan: CEZ:AV0Z20430508 Keywords : APS coatings * fatigue and fracture * hardness and (visco-) elastic properties * influence of spray parameters * stiffness * thermal cycling Subject RIV: JK - Corrosion ; Surface Treatment of Materials Impact factor: 1.844, year: 2010 http://www.springerlink.com/content/a8387uk8716x53x1/fulltext.pdf

  18. High heat loading properties of vacuum plasma spray tungsten coatings on reduced activation ferritic/martensitic steel

    Science.gov (United States)

    Tokunaga, K.; Hotta, T.; Araki, K.; Miyamoto, Y.; Fujiwara, T.; Hasegawa, M.; Nakamura, K.; Ezato, K.; Suzuki, S.; Enoeda, M.; Akiba, M.; Nagasaka, T.; Kasada, R.; Kimura, A.

    2013-07-01

    High density W coatings on reduced activation ferritic martensitic steel (RAF/M) have been produced by Vacuum Plasma Spraying technique (VPS) and heat flux experiments on them have been carried out to evaluate their possibility as a plasma-facing armor in a fusion device. In addition, quantitative analyses of temperature profile and thermal stress have been carried out using the finite element analysis (FEA) to evaluate its thermal properties. No cracks or exfoliation has been formed by steady state and cyclic heat loading experiments under heat loading at 700 °C of surface temperature. In addition, stress distribution and maximum stress between interface of VPS-W and RAF/M have been obtained by FEA. On the other hand, exfoliation has occurred at interlayer of VPS-W coatings near the interface between VPS-W and RAF/M at 1300 °C of surface temperature by cyclic heat loading.

  19. Velocity and size distribution measurement of suspension droplets using PDPA technique

    Science.gov (United States)

    Amiri, Shahin; Akbarnozari, Ali; Moreau, Christian; Dolatabadi, Ali

    2015-11-01

    The creation of fine and uniform droplets from a bulk of liquid is a vital process in a variety of engineering applications, such as atomization in suspension plasma spray (SPS) in which the submicron coating materials are injected to the plasma gas through the suspension droplets. The size and velocity of these droplets has a great impact on the interaction of the suspension with the gas flow emanating from a plasma torch and can consequently affect the mechanical and chemical properties of the resultant coatings. In the current study, an aqueous suspension of small glass particles (2-8 μm) was atomized by utilizing an effervescent atomizer of 1 mm orifice diameter which involves bubbling gas (air) directly into the liquid stream. The gas to liquid ratio (GLR) was kept constant at 6% throughout this study. The mass concentration of glass particles varied in the range between 0.5 to 5% in order to investigate the effect of suspension viscosity and surface tension on the droplet characteristics, such as velocity and size distributions. These characteristics were simultaneously measured by using a non-intrusive optical technique, Phase Doppler Particle Anemometry (PDPA), which is based on the light signal scattered from the droplets moving in a measurement volume. The velocity and size distribution of suspension droplets were finally compared to those of distilled water under identical conditions. The results showed a different atomization behaviors due to the reduction in surface tension of the suspension spray.

  20. Higher Temperature Thermal Barrier Coatings with the Combined Use of Yttrium Aluminum Garnet and the Solution Precursor Plasma Spray Process

    Science.gov (United States)

    Gell, Maurice; Wang, Jiwen; Kumar, Rishi; Roth, Jeffery; Jiang, Chen; Jordan, Eric H.

    2018-02-01

    Gas-turbine engines are widely used in transportation, energy and defense industries. The increasing demand for more efficient gas turbines requires higher turbine operating temperatures. For more than 40 years, yttria-stabilized zirconia (YSZ) has been the dominant thermal barrier coating (TBC) due to its outstanding material properties. However, the practical use of YSZ-based TBCs is limited to approximately 1200 °C. Developing new, higher temperature TBCs has proven challenging to satisfy the multiple property requirements of a durable TBC. In this study, an advanced TBC has been developed by using the solution precursor plasma spray (SPPS) process that generates unique engineered microstructures with the higher temperature yttrium aluminum garnet (YAG) to produce a TBC that can meet and exceed the major performance standards of state-of-the-art air plasma sprayed YSZ, including: phase stability, sintering resistance, CMAS resistance, thermal cycle durability, thermal conductivity and erosion resistance. The temperature improvement for hot section gas turbine materials (superalloys & TBCs) has been at the rate of about 50 °C per decade over the last 50 years. In contrast, SPPS YAG TBCs offer the near-term potential of a > 200 °C improvement in temperature capability.

  1. Friction and Wear Properties of Plasma Sprayed YSZ/Ni-Cr-Al Coated 6063-T6 Aluminum Alloy

    Directory of Open Access Journals (Sweden)

    Erzi E.

    2017-09-01

    Full Text Available In this study T6 heat treated 6063 aluminum alloys were used as substrate material. In order to form a bond between the substrate and the main coating, all samples were coated with Ni-Cr-Al powders. 8 wt% Yttria Stabilized Zirconia powders (YSZ were coated with plasma spray technique. Thickness of YSZ was 150 μm and bond coating was 36 m. XRD and SEM-EDS analyses were performed to characterize the coating layers. These YSZ coated and uncoated samples were subjected to wear testing under different spindle speed, loading and working distance. Wear test results were compared with the kinetic friction coefficients and weight loss values. Wear marks on YSZ coated and uncoated samples were investigated by SEM analysis. By coating with plasma spray technique, the wear resistance of Al alloys was increased without changing the friction coefficient. It was found that spindle speed had significant effect over the wear properties than the load applied. By YSZ coating, wear properties were increased 10 times.

  2. Performance of vacuum plasma spray and HVOF bond coatings at 900° and 1100 °C

    Energy Technology Data Exchange (ETDEWEB)

    Lance, Michael J. [ORNL; Haynes, James A. [ORNL; Pint, Bruce A. [ORNL

    2017-12-01

    The effects of Ti and B additions to a vacuum plasma sprayed (VPS) NiCoCrAlYHfSi bond coating on thermal barrier coating (TBC) performance were studied at 1100 °C and 900 °C and compared to high-velocity oxy-fuel (HVOF) bond coatings. Using alloy 247 substrates and air plasma sprayed Y2O3-stabilized ZrO2 top coatings, additions of B or Ti + B did not improve the average TBC lifetime in 1-h cycles at 1100 °C in air with 10% H2O. The addition of Ti resulted in a decrease in lifetime. Photo-stimulated luminescence spectroscopy was used to map residual stresses in the thermally-grown Al2O3 scale. At 900 °C, closer to a typical land based turbine operating bond coating temperature, specimens were examined after ten 500-h cycles in laboratory air and air with 10%H2O to study the effect of H2O. The addition of water vapor had little effect on the measured parabolic rate constants at 900 °C and a comparison of the oxide microstructures in both environments is reported.

  3. Production of composite Si nanoparticles by plasma spraying PVD and CH4 annealing for negative electrodes of lithium ion batteries

    Science.gov (United States)

    Ohta, Ryoshi; Ohta, Yutaro; Tashiro, Toru; Kambara, Makoto

    2015-09-01

    Si is a promising candidate as anode of next generation high density Li ion batteries. This material, however, needs to be nanostructured, nanoparticles and C coating of active material, to cope with huge volume change and associated rapid capacity decay. Si nanoparticles with 20-40 nm have been successfully produced by plasma spraying PVD and also Si-C core-shell composite particles by adding CH4 during processing. The battery performance has been improved with these nanopowders as anode, especially with the C coated Si particles. However, SiC that is inactive in battery reaction forms inevitably at high temperature during plasma spraying PVD and reduces the capacity density. In this work, therefore, post CH4 annealing was attempted to form Si-C nanocomposite particles while suppressing formation of SiC. The primary Si nanoparticles were unchanged in size after annealing and were coated with the finer carbonous particles that formed after CH4 infiltration through pores between nanoparticles. The batteries using annealed powders with C/Si molar ratio of 0.3 have shown two-fold capacity retention increase after 50 cycles with no capacity reduction associated with SiC formation as compared to the powders without C. This work was partly supported by the Funding Program for Next Generation World-Leading Researchers (NEXT Program) of Japan.

  4. Direct production of porous lanthanum strontium manganite (La(0.8)Sr(0.2)MnO(3)) in a reactive dc thermal plasma spray system

    Science.gov (United States)

    Kang, Hyun-Ki

    2000-10-01

    Synthesis of a La0.8Sr0.2MnO3 cathode layer in planar solid oxide fuel cell using a reactive d.c. thermal plasma spray system at atmospheric pressure and lower pressure (0.334 atm.) was proposed and studied. Two preparation methods using a reactive dc thermal plasma spray system were carried out to produce the cathode layer. One is the currently widely used d.c. thermal plasma spray method, which uses the completely prereacted La0.8Sr0.2MnO3 (LSMO) powders with a certain amount of pore former to produce the porous LSMO cathode layer. The second is our newly developed reactive d.c. thermal plasma spray method, which uses only mixed raw materials (La2O3, SrCO3, and MnCO3) in appropriate ratio to decrease the production cost of the LSMO cathode layer by decreasing process steps. In the case of the current d.c. thermal plasma spray methods, the coated LSMO layer was not completely crystallized due to the coexistence of amorphous phase. A stronger peak of the LSMO phase in our new developed method was obtained after spraying with the raw materials. CSIRO thermochemical analysis showed that the synthesis of La0.8 Sr0.2MnO3 from the mixed raw materials is possible at the temperature range of 1,300--2,600 K. The LSMO coating layers with well-crystallization and fine open pores were obtained at the stand-off distance of 90 mm and the input power of 35 kW on the mild steel substrate with the feeding rate of 2g/min, and the stand-off distance of 94 mm and the input power of 38 kW with the feeding rate of 2.2 g/min on the zirconia, substrate. Very fine particles (20 nm) from collected powder were examined by TEM. A model for particle vaporization, temperature and velocity profiles, and heat and mass transfer in the reactor was developed. Particle size has the greatest effect to the vaporization. The stand-off distance from the spray gun to the substrate is very important with respect to the temperature and velocity history of plasma flame. Finally these experiments have

  5. Yttria-stabilized zirkonia / gadolinium zirconate double-layer plasma-sprayed thermal barrier coating systems (TBCs)

    International Nuclear Information System (INIS)

    Bakan, Emine

    2015-01-01

    Thermal barrier coating (TBC) research and development is driven by the desirability of further increasing the maximum inlet temperature in a gas turbine engine. A number of new top coat ceramic materials have been proposed during the last decades due to limited temperature capability (1200 C) of the state-of-the-art yttria-stabilized zirconia (7 wt. % Y 2 O 3 -ZrO 2 , YSZ) at long term operation. Zirconate pyrochlores of the large lanthanides((Gd → La) 2 Zr 2 O 7 ) have been particularly attractive due to their higher temperature phase stability than that of the YSZ. Nonetheless, the issues related with the implementation of pyrochlores such as low fracture toughness and formation of deleterious interphases with thermally grown oxide (TGO, Al 2 O 3 ) were reported. The implication was the requirement of an interlayer between the pyrochlores and TGO, which introduced double-layer systems to the TBC literature. Furthermore, processability issues of pyrochlores associated with the different evaporation rates of lanthanide oxides and zirconia resulting in unfavorable composition variations in the coatings were addressed in different studies. After all, although the material properties are available, there is a paucity of data in the literature concerning the properties of the coatings made of pyrochlores. From the processability point of view the most reported pyrochlore is La 2 Zr 2 O 7 . Hence, the goal of this research was to investigate plasma-sprayed Gd 2 Zr 2 O 7 (GZO) coatings and YSZ/GZO double-layer TBC systems. Three main topics were examined based on processing, performance and properties: (i) the plasma spray processing of the GZO and its impact on the microstructural and compositional properties of the GZO coatings; (ii) the cycling lifetime of the YSZ/GZO double-layer systems under thermal gradient at a surface temperature of 1400 C; (iii) the properties of the GZO and YSZ coatings such as thermal conductivity, coefficient of thermal expansion as well

  6. Spray-inlet microwave plasma torch ionization tandem mass spectrometry for the direct detection of drug samples in liquid solutions.

    Science.gov (United States)

    Miao, Meng; Zhao, Gaosheng; Wang, Yaliang; Xu, Li; Dong, Junguo; Cheng, Ping

    2017-12-30

    Drug abuse or dependence results in a series of social problems, including crime and traffic accidents. Spray-inlet microwave plasma torch tandem mass spectrometry (MPT-MS/MS) was developed and used for the direct detection of such drugs in liquid solutions. Drug sample solutions were directly sprayed into the flame of an MPT by a sampling pump and the ions produced by Penning ionization and ion-molecule reactions were guided into a quadrupole time-of-flight (QTOF) tandem mass spectrometer for mass analysis. The MPT was operated at 40 W and 2.45 GHz in a 700 mL/min argon flow both for the inner and middle plasma. Intact quasi-molecular and molecular ions of various drugs were successfully characterized by spray-inlet MPT-MS/MS. The analysis of one sample was finished within 30 s. Furthermore, the method exhibited excellent efficiency, precision and sensitivity, and the limits of detection and limits of quantification of the samples in methanol were in the range of 5.25-60.0 and 17.5-200 ng g -1 , respectively. Excellent linearities with coefficients of determination (R 2 ) of 0.9627-0.9980 were verified in the range 0.05-50 μg g -1 . Four different beverages purchased locally were also analyzed with spray-inlet MPT-MS/MS, and caffeine was directly determined in two of the beverages. By adding six standard drug samples to sport drinks (each drug was 1 μg g -1 ) and Chinese spirit (each drug was 0.1 μg g -1 ), all the drugs except for caffeine were detected successfully. This study indicates that spay-inlet MPT-MS/MS is an effective method for direct and rapid identification of drug solutions, and it has substantial potential for fast and sensitive drug residue detection. Copyright © 2017 John Wiley & Sons, Ltd.

  7. Role of process conditions on the microstructure, stoichiometry and functional performance of atmospheric plasma sprayed La(Sr)MnO3 coatings

    Science.gov (United States)

    Han, Su Jung; Chen, Yikai; Sampath, Sanjay

    2014-08-01

    Strontium doped lanthanum manganite (LSM) perovskite coatings were produced via atmospheric plasma spray technique to examine their applicability as electrically conductive coatings to protect chromium-poisoning of cathode side metallic interconnects in solid oxide fuel cells. Various plasma spray process conditions were manipulated including plasma power, total gas flow and content of H2 in the plasma gas in order to understand their effects on coating properties as well as efficacy as a protectant against Cr-poisoning. In-flight temperatures and velocities of spray particles were monitored for the various plasma spray conditions enabling assessment of thermal and kinetic energies of LSM particles. As anticipated, coating density improves with increasing thermal and/or kinetic energies of the LSM particles. However, the LSM particles also experienced significant phase decomposition at higher thermal exposure and longer residence time conditions. Due to preferential loss of oxygen and manganese, La2O3 phase is also formed under certain processing regimes. The resultant mixed-phase coating is ineffective both from electrical transport and as a protective coating for the metallic interconnect. Concomitantly, coatings with limited decomposition show excellent conductivity and protection characteristics demonstrating the need for mechanism driven process optimization for these functional oxide coatings.

  8. Significance of in-situ dry-ice blasting on the microstructure, crystallinity and bonding strength of plasma-sprayed hydroxyapatite coatings.

    Science.gov (United States)

    Dong, Shujuan; Zeng, Jinyan; Li, Lifen; Sun, Junbin; Yang, Xiong; Liao, Hanlin

    2017-07-01

    To obtain hydroxyapatite (HA) coatings with high crystallinity which have long-term stability in clinical applications, coarse powders were usually injected to less energetic plasma. However, the HA coatings accumulated by partly melted particles usually have high porosity and poor mechanical properties, especially poor bonding strength. In this work, by profiting its quenching and mechanical impact, dry-ice blasting was in-situ employed during plasma spray process to improve the microstructure characterization and bonding strength of HA coatings. In addition, the influence of in-situ dry-ice blasting on the phase composition and crystallinity of plasma-sprayed HA coatings was investigated. The results show that a significant reduction of porosity and an apparent increase in bonding strength are revealed in plasma-sprayed HA coatings due to the cleaning effect of dry-ice blasting on the convex unmelted particles and splashing fragments. HA coatings prepared by the combination process of plasma spraying and dry-ice blasting have a compromise structure with minimum globular pores but with pronounced microcracks. The disappearance of CaO phase and the increase in crystallinity also derive from the application of dry-ice blasting. Copyright © 2017 Elsevier Ltd. All rights reserved.

  9. Avaliação da influência dos parâmetros de spray a plasma sobre a cristalinidade de recobrimentos de hidroxiapatita Effect of plasma spray process parameters on the crystallinity of hydroxyapatite coatings

    Directory of Open Access Journals (Sweden)

    S. N. da Silva

    1999-05-01

    Full Text Available Os parâmetros de spray a plasma influenciam na cristalinidade do recobrimento na medida em que determinadas condições de operação alteram a entalpia da tocha, produzindo variado grau de fusão das partículas do pó, além em de poder ainda causar modificações nas condições de resfriamento e solidificação. Neste trabalho, os efeitos dos principais parâmetros - corrente elétrica de ionização do plasma, proporção da mistura dos gases de reação e distância do bico da tocha (anodo até o substrato - sobre a cristalinidade de recobrimentos de hidroxiapatita foram avaliados. Os experimentos foram conduzidos utilizando o planejamento fatorial a três variáveis em dois níveis, com réplicas. O pó de hidroxiapatita utilizado foi da Calcitek-USA. O índice de cristalinidade dos recobrimentos nas diferentes condições foi determinado com base em método de análise quantitativa utilizando espectros de difração de raios X. O parâmetro de processo que mostrou ter maior efeito sobre a cristalinidade foi a distância tocha-substrato. O índice de cristalinidade medido para os recobrimentos produzidos variou de 20-68%. O tratamento térmico dos recobrimentos elevou o índice de cristalinidade para 99%.Plasma spraying process parameters greatly affect the coatings crystallinity since they can change the torch enthalpy, causing substantial melting of the particles and also affecting their cooling and solidification processes. In this work, the effect of the process parameters - current, proportion of primary/secondary gases and distance torch-substrate - on the crystallinity of hydroxyapatite coatings were evaluated. The experiments were carried out using a complete factorial design, with three parameters in two levels. The hydroxyapatite powder used was from Calcitek-USA. The crystallinity index was determined based on a quantitative procedure using the x-ray diffraction spectra. The process parameter which had the major effect on the

  10. Vacuum plasma sprayed coatings using ionic silver doped hydroxyapatite powder to prevent bacterial infection of bone implants.

    Science.gov (United States)

    Guimond-Lischer, Stefanie; Ren, Qun; Braissant, Olivier; Gruner, Philipp; Wampfler, Bruno; Maniura-Weber, Katharina

    2016-03-10

    Fast and efficient osseointegration of implants into bone is of crucial importance for their clinical success; a process that can be enhanced by coating the implant surface with hydroxyapatite (HA) using the vacuum plasma spray technology (VPS). However, bacterial infections, especially the biofilm formation on implant surfaces after a surgery, represent a serious complication. With ever-increasing numbers of antibiotic-resistant bacteria, there is great interest in silver (Ag) as an alternative to classical antibiotics due to its broad activity against Gram-positive and Gram-negative bacterial strains. In the present study, silver ions were introduced into HA spray powder by ion exchange and the HA-Ag powder was applied onto titanium samples by VPS. The Ag-containing surfaces were evaluated for the kinetics of the silver release, its antibacterial effect against Staphylococcus aureus as well as Escherichia coli, and possible cytotoxicity against human bone cells. The HA-Ag coatings with different concentrations of Ag displayed mechanical and compositional properties that fulfill the regulatory requirements. Evaluation of the Ag release kinetic showed a high release rate in the first 24 h followed by a decreasing release rate over the four subsequent days. The HA-Ag coatings showed no cytotoxicity to primary human bone cells while exhibiting antibacterial activity to E. coli and S. aureus.

  11. Structural characterization of an electrically insulating diffusion barrier on a plasma-sprayed ceramic for severe environment applications

    International Nuclear Information System (INIS)

    Joly, Alexandre; Brun, Patrice; Lacombe, Jacques; Tricot, Gregory; Denoirjean, Alain

    2013-01-01

    We investigate in this paper the physical properties and the structure of a protective barrier based on a thermal-sprayed alumina coating. This coating is known to form an electrically insulating barrier that efficiently protects stainless steel structures of melting furnaces subjected to high differences of voltage. Sealing the open and/or interconnected porosity of the alumina coating with aluminum phosphate is also known to improve the protection by mitigating leakage in the ceramic. The sealing procedure has been achieved by (i) impregnating the plasma-sprayed alumina coating with a mono aluminum phosphate (MAlP) solution and (ii) applying a thermal treatment to the system. A waterproof diffusion barrier presenting a good electric insulation is finally obtained and the protective performances were tested on specimens to assess their behavior under aggressive conditions. The formation procedure is characterized by parameters related to the solution and is dependent on the heating rate, the process temperature, and the isothermal duration of the thermal treatment. We show in this paper how these different parameters impact (i) the coating physical properties (thermal and electrical tests) and (ii) the coating structure that has been probed with 31 P solid state nuclear magnetic resonance (NMR). (authors)

  12. Microstructural Effects and Properties of Non-line-of-Sight Coating Processing via Plasma Spray-Physical Vapor Deposition

    Science.gov (United States)

    Harder, Bryan J.; Zhu, Dongming; Schmitt, Michael P.; Wolfe, Douglas E.

    2017-08-01

    Plasma spray-physical vapor deposition (PS-PVD) is a unique processing method that bridges the gap between conventional thermal spray and vapor phase methods, and enables highly tailorable coatings composed of a variety of materials in thin, dense layers or columnar microstructures with modification of the processing conditions. The strengths of this processing technique are material and microstructural flexibility, deposition speed, and potential for non-line-of-sight (NLOS) capability by vaporization of the feedstock material. The NLOS capability of PS-PVD is investigated here using yttria-stabilized zirconia and gadolinium zirconate, which are materials of interest for turbine engine applications. PS-PVD coatings were applied to static cylindrical substrates approximately 6-19 mm in diameter to study the coating morphology as a function of angle. In addition, coatings were deposited on flat substrates under various impingement configurations. Impingement angle had significant effects on the deposition mode, and microscopy of coatings indicated that there was a shift in the deposition mode at approximately 90° from incidence on the cylindrical samples, which may indicate the onset of more turbulent flow and PVD-like growth. Coatings deposited at non-perpendicular angles exhibited a higher density and nearly a 2× improvement in erosion performance when compared to coatings deposited with the torch normal to the surface.

  13. Thermal and Dry Sliding Wear Behavior of Plasma Sprayed Red Mud-Fly Ash Coatings on Mild Steel

    Directory of Open Access Journals (Sweden)

    H. Sutar

    2018-03-01

    Full Text Available The present work focuses to understand the limitations towards high temperature applications of plasma sprayed coatings like pure red mud, composited with varying weight % (10, 20 and 50 of fly ash on mild steel. Spraying is done at different operating power namely 9, 12 and 15 kW. Coating characteristics like morphology, thickness and phase formations are studied. The sustainability of these coatings towards high temperature at air environment up to 1000 °C is evaluated by finding their adhesion strength. DSC and TGA techniques are implemented to observe the coating behavior to heat. The coatings show remarkable resistance towards high temperature by virtue of adhesion strength compensation. It is feasible to use these coatings <800 °C, otherwise dislodging of coating from metal. Finally sliding wear performances are seen using a pin on disc tribometer at track diameter of 100 mm, sliding speed of 100 rpm (0.523 m/s and normal load of 10 N with 3 minute incremental time interval up to 51 minute. Sliding time is seen to be remarkable variable for wear rate. Reinforcement of fly ash leads to form stronger bond strength with mild steel. Wear experiments are designed by Taguchi optimization technique to conclude the optimum variable impacting it.

  14. Hot Corrosion of Yttrium Stabilized Zirconia Coatings Deposited by Air Plasma Spray on a Nickel-Based Superalloy

    Science.gov (United States)

    Vallejo, N. Diaz; Sanchez, O.; Caicedo, J. C.; Aperador, W.; Zambrano, G.

    In this research, the electrochemical impedance spectroscopy (EIS) and Tafel analysis were utilized to study the hot corrosion performance at 700∘C of air plasma-sprayed (APS) yttria-stabilized zirconia (YSZ) coatings with a NiCrAlY bond coat grown by high velocity oxygen fuel spraying (HVOF), deposited on an INCONEL 625 substrate, in contact with corrosive solids salts as vanadium pentoxide V2O5 and sodium sulfate Na2SO4. The EIS data were interpreted based on proposed equivalent electrical circuits using a suitable fitting procedure performed with Echem AnalystTM Software. Phase transformations and microstructural development were examined using X-ray diffraction (XRD), with Rietveld refinement for quantitative phase analysis, scanning electron microscopy (SEM) was used to determinate the coating morphology and corrosion products. The XRD analysis indicated that the reaction between sodium vanadate (NaVO3) and yttrium oxide (Y2O3) produces yttrium vanadate (YVO4) and leads to the transformation from tetragonal to monoclinic zirconia phase.

  15. SiC fiber and yttria-stabilized zirconia composite thick thermal barrier coatings fabricated by plasma spray

    Science.gov (United States)

    Ma, Rongbin; Cheng, Xudong; Ye, Weiping

    2015-12-01

    Approximately 4 mm-thick SiC fiber/yttria-stabilized zirconia (YSZ) composite thermal barrier coatings (TBCs) were prepared by atmospheric plasma spray (APS). The composite coatings have a 'reinforced concrete frame structure', which can protect the coating from failure caused by increasing thickness of coating. The SiC fiber plays an important role in reducing the residual stress level of the composite coatings. The thermal conductivity (TC) value of the composite coatings is 0.632 W/m K, which is about 50% reduction compared to that of typical APS YSZ TBCs. And the composite coatings have higher fracture toughness and better thermal shock resistance than the YSZ TBCs.

  16. UV-blocking properties of Zn/ZnO coatings on wood deposited by cold plasma spraying at atmospheric pressure

    Science.gov (United States)

    Wallenhorst, L.; Gurău, L.; Gellerich, A.; Militz, H.; Ohms, G.; Viöl, W.

    2018-03-01

    In this study, artificial ageing of beech wood coated with Zn/ZnO particles by means of a cold plasma spraying process as well as coating systems including a Zn/ZnO layer and additional conventional sealings were examined. As ascertained by colour measurements, the particle coatings significantly decreased UV light-induced discolouration. Even though no significant colour changes were observed for particle-coated and alkyd-sealed samples, ATR-FTIR measurements revealed photocatalytic degradation of the alkyd matrix. In contrast, the polyurethane sealing appeared to be stabilised by the Zn/ZnO coating. Furthermore, morphologic properties of the pure particle coatings were studied by SEM and roughness measurements. SEM measurements confirmed a melting and solidifying process during deposition.

  17. Corrosion behavior of plasma sprayed hydroxyapatite and hydroxyapatite-silicon oxide coatings on AISI 304 for biomedical application

    Science.gov (United States)

    Singh, Gurpreet; Singh, Hazoor; Sidhu, Buta Singh

    2013-11-01

    The objective of this study is to evaluate corrosion resistance of plasma sprayed hydroxyapatite (HA) and HAsbnd silicon oxide (SiO2) coated AISI 304 substrates. In HAsbnd SiO2 coatings, 10 wt% SiO2 and 20 wt% SiO2 was mixed with HA. The feedstock and coatings were characterized by X-ray diffraction and scanning electron microscopy/energy dispersive X-ray spectroscopy. The corrosion resistance was determined for the uncoated and coated samples. The corrosion resistance of the AISI 304 was found more after the deposition of the HAsbnd SiO2 coatings rather than HA coating and uncoated. All the coatings were crack free after 24 h dipping in Ringer's solution for electrochemical corrosion testing.

  18. Application of resonant ultrasound spectroscopy to determine elastic constants of plasma-sprayed coatings with high internal friction

    Czech Academy of Sciences Publication Activity Database

    Sedmák, P.; Seiner, Hanuš; Sedlák, Petr; Landa, Michal; Mušálek, Radek; Matějíček, Jiří

    2013-01-01

    Roč. 232, October (2013), s. 747-757 ISSN 0257-8972 R&D Projects: GA ČR(CZ) GA101/09/0702; GA ČR GA13-13616S; GA ČR(CZ) GPP108/12/P552; GA ČR(CZ) GAP108/12/1872 Grant - others:Rada Programu interní podpory projektů mezinárodní spolupráce AV ČR(CZ) M100761203 Program:M Institutional support: RVO:61388998 ; RVO:61389021 Keywords : plasma-sprayed coatings * elastic constants * resonant ultrasound spectroscopy * internal friction * anisotropy Subject RIV: BI - Acoustics; BI - Acoustics (UFP-V) Impact factor: 2.199, year: 2013 http://www.sciencedirect.com/science/article/pii/S0257897213006063

  19. Induction of osteoconductivity by BMP-2 gene modification of mesenchymal stem cells combined with plasma-sprayed hydroxyapatite coating

    Science.gov (United States)

    Wu, Jiang; Guo, Ying-qiang; Yin, Guang-fu; Chen, Huai-qing; Kang, Yunqing

    2008-11-01

    Success in bone implant depends greatly on the composition and surface features of the implant. The surface-modification measures not only favor the implant's osteoconductivity, but also promote both bone anchoring and biomechanical stability. This paper reports an approach to combine a hydroxyapatite (HA) coated substrate with a cellular vehicle for the delivery of bone morphogenetic protein-2 (BMP-2) synergistically enhancing the osteoconductivity of implant surfaces. We examined the attachment, growth and osteoinductive activity of transfected BMP-producing bone marrow mesenchymal stem cells (BMSCs) on a plasma-sprayed HA coated substrate. It was found that the HA coated substrate could allow the attachment and growth of BMP-2 gene modified BMSCs, and this combined application synergistically enhanced osteconductivity of the substrate surface. This synergistic method may be of osseointegration value in orthopedic and dental implant surgery.

  20. Oxidation and Ablation Resistance of Low Pressure Plasma-Sprayed ZrB2-Si Composite Coating

    Science.gov (United States)

    Niu, Yaran; Wang, Hongyan; Huang, Liping; Li, Hong; Liu, Xuanyong; Zheng, Xuebin; Ding, Chuanxian

    2014-02-01

    In the present work, ZrB2-based coating containing Si additive was prepared by low pressure plasma spray process. The chemical composition and microstructure of the ZrB2-Si coating were characterized by XRD, EDS and SEM. The oxidation behavior of the coating was investigated in ambient air for different duration time. The ablation-resistant property of the coating was carried out using a plasma flame. The results obtained indicate that the ZrB2-Si composite coating exhibited compact lamellar microstructure with a porosity less than 5%. The silicon phase was uniformly distributed in the ZrB2 matrix. The composite coating presented excellent oxidation-resistance at high temperature of 1500 °C, which resulted from the formed continuous and dense glassy silicon oxide film on its surface. The ablation resistance of the ZrB2-Si coating has been proved to be excellent, which could withstand the plasma flame (above 2000 °C, atmosphere) for 10 min.

  1. Influence of configuration and operating conditions on the electric arc instabilities of a plasma spray torch: role of acoustic resonance

    International Nuclear Information System (INIS)

    Coudert, J F; Rat, V

    2008-01-01

    A theoretical approach is proposed to explain the particularities of the power spectrum of a plasma spray torch voltage. This is founded on an acoustic resonance of the rear part of the plasma torch which is occupied by the cold gas before it reaches the arc region. The spectrum is characterized by the presence of a sharp peak in the range 3-8 kHz, with an amplitude that represents up to ±30% of the voltage mean value. The peak frequency presents an evolution that is governed by the torch operating conditions, the thermal properties of the plasma forming gas and the geometrical configuration of the electrode assembly. The theory is compared with experimental values of the peak frequency recorded for different operating conditions and torch configurations. The injection ring through which the gas is injected also plays an important role. The torch behaviour is carefully characterized in order to collect all the experimental data required for the analysis on the involved phenomena.

  2. Application of atmospheric solution precursor plasma spray to photocatalytic devices for small and medium industries in developing countries

    Science.gov (United States)

    Kindole, Dickson; Ando, Yasutaka

    2017-01-01

    For development of a functional film deposition process with high deposition rate, as a basic study, TiO2 films were deposited by atmospheric solution precursor plasma spray (ASPPS) process. Ethanol-diluted titanium tetraisobutoxide [TTIB: Ti(OC4H9)4] was used as a feedstock. To achieve a high plasma thermal energy at a low discharge power, N2-dominant Ar/N2 as the plasma working gas was used, for film deposition at various deposition distances. Consequently, photocatalytic TiO2 with a rutile/anatase mixture film structure was deposited evenly in this case. By conducting methylene blue decomposition and wettability tests, photocatalytic properties of the film were confirmed. When a TiO2 film was applied to photocatalytic dye-sensitized solar cells (DSSCs), the cells generated an electromotive force of 0.143V oc, which is close to those of commercial DSSCs. From these results, the ASPPS process was found to have high potential for high rate functional film deposition and was cost effective, making it suitable for developing countries.

  3. Thermoelectric properties of in-situ plasma spray synthesized sub-stoichiometry TiO2-x

    Science.gov (United States)

    Lee, Hwasoo; Han, Su Jung; Chidambaram Seshadri, Ramachandran; Sampath, Sanjay

    2016-11-01

    The thermoelectric properties of sub-stoichiometric TiO2-x deposits produced by cascaded-plasma spray process are investigated from room-temperature to 750 K. Sub-stoichiometric TiO2-x deposits are formed through in-situ reaction of the TiO1.9 within the high temperature plasma flame and manipulated through introduction of varying amounts of hydrogen in the plasma. Although the TiO2-x particles experience reduction within plasma, it can also re-oxidize through interaction with the surrounding ambient atmosphere, resulting in a complex interplay between process conditions and stoichiometry. The deposits predominantly contain rutile phase with presence of Magneli phases especially under significantly reducing plasma conditions. The resultant deposits show sensitivity to thermoelectric properties and under certain optimal conditions repeatedly show Seebeck coefficients reaching values of -230 μV K-1 at temperatures of 750 K while providing an electrical conductivity of 5.48 × 103 S m-1, relatively low thermal conductivity in the range of 1.5 to 2 W m-1 K-1 resulting in power factor of 2.9 μW cm-1 K-2. The resultant maximum thermoelectric figure of merit value reached 0.132 under these optimal conditions. The results point to a potential pathway for a large-scale fabrication of low-cost oxide based thermoelectric with potential applicability at moderate to high temperatures.

  4. The possibilities of atmospheric plasma-spraying application to obtain hydroxyapatite coatings on the stainless steel samples

    Directory of Open Access Journals (Sweden)

    Mihailović Marija D.

    2013-01-01

    Full Text Available For decades, the standard metallic materials for hip implants, besides the 316LVM stainless steel, were titanium- and cobalt/chromium-based alloys. Although bioinert, due to their corrosion resistance, they are not biocompatible. Contemporary surgical implants are not made just of bioinert metal anymore, but with deposited bioactive hydroxyapatite (HAp coating. Hydroxyapatite is chemically identical with the mineral constituent of bones and teeth, what besides its biocompatibility provides bioactivity as well. The HAp limitations are, however, weak tensile strength and low fatigue resistance for long term loadings, if used alone. This is the reason for HAp to be deposited onto the surgical implant, and to enable its bioactivity, what means intergrowth with bones, and therefore the long-lasting and mechanical stable non-cemented prosthesis. This is important predominantly because the need for such prostheses for younger population, and a better life quality. There are several contemporary techniques that have been used for deposition of these coatings onto the metal implant. The possibilities of atmospheric plasma-spraying for obtaining the stable HAp coatings on the 316LVM stainless steel, ordinary used as a standard material for hip implants production are presented in this paper. The coatings of a commercially available hydroxyapatite powder were plasma-sprayed onto the specimens of medical grade 316LVM stainless steel under various operating conditions. The optical microscopy was used for microstructure and porosity characterization, while coating morphology and Ca/P ratio were analyzed using SEM equipped with EDX. Coating microstructure varied from a porous to a glassy structure, depending on operating conditions applied and coating thickness. Coating porosity was determined to be at the lower required limit requested for the bone-coating intergrowth possibility, but nevertheless adhesion measurements showed good results. The Ca/P ratio was

  5. Effect of Bauxite addition on Adhesion Strength and Surface Roughness of Fly ash based Plasma Sprayed Coatings

    Science.gov (United States)

    Bhuyan, S. K.; Samal, S.; Pattnaik, D.; Sahu, A.; Swain, B.; Thiyagarajan, T. K.; Mishra, S. C.

    2018-03-01

    The environment is being contaminated with advancement of new technology, day by day. One of the primary sources for this contamination is the industrial waste. Industrialization is the prime reason behind the prosperity of any country to meet the materialistic demand. To run the industries, a huge amount of (electric) power is needed and hence need for thermal power plants to serve the purpose. In present scenario, coal fired thermal power plants are set up which generates a huge quantity of Fly ash. Consumption of industrial waste (Fly ash), continually a major concern for human race. In recent years, fly ash is being utilized for various purposes i.e. making bricks, mine reclamation, production of cements etc. The presence of Silica and Alumina in fly ash makes it useful for thermal barrier applications also. The plasma spray technology has the advantage of being able to process any types of metal/ceramic mineral, low-grade-ore minerals etc. to make value-added products and also to deposit ceramics, metals and a combination of these to deposit composite coatings with desired microstructure and required properties on a range of substrate materials. The present work focuses on utilization of fly ash mixing with bauxite (ore mineral) for a high valued application. Fly ash with 10 and 20% bauxite addition is used to deposit plasma spray overlay coatings at different power levels (10-20kW) on aluminum and mild steel substrates. Adhesion strength and surface roughness of the coatings are evaluated. Phase composition analysis of the coatings were done using X-ray diffraction analysis. Surface morphology of the coatings was studied using a scanning electron microscope (SEM). Maximum adhesion strength of 4.924 MPa is obtained for the composition fly ash and bauxite (10%), coated on mild steel at 16kW torch power level. The surface roughness (Ra) of the coatings is found to vary between 10.0102 to 17.2341 micron.

  6. The Effect of Carburization of Astm A36 Steel Substrate in Improving Wear Properties of Plasma Sprayed WC-12%Co Coating

    Science.gov (United States)

    Karuppuswamy, P.; Bhagyanathan, C.; Narendhar, C.; Kirupakaran, R. N.; Arun Kumar, S. D.

    Thermally sprayed coating is commonly used to modify the surface to improve the mechanical properties of the substrates to meet their functional requirements. Numerous research works were carried out to assess the suitability of the WC-Co coating for industrial applications using thermal spray process. Meanwhile, few researchers expressed about the deterrent effect of the decarburization on mechanical properties of the coating due to processing at high temperature in thermal spray process which reduces the efficiency of the coating process. In this research work, coating of WC-12%Co powder over ASTM A36 steel substrate through plasma spray process was considered to investigate the effect of introducing the carburization process on wear properties of the resultant coating. Carburization process was introduced on the ASTM A36 steel substrate before the application of the plasma spray coating to compensate the loss of carbon during the process. Characterization of the deposited coating was done by scanning electron microscope, X-ray diffraction, hardness, corrosive resistivity test and wear tests. The results of the tests indicated that introduction of the carburization process remarkably increased the hardness of the coating and corrosive resistivity besides improving the wear resistance.

  7. C18-attached membrane funnel-based spray ionization mass spectrometry for quantification of anti-diabetic drug from human plasma

    International Nuclear Information System (INIS)

    Li, Wan; Chen, Xiangfeng; Wong, Y.-L. Elaine; Hung, Y.-L. Winnie; Wang, Ze; Deng, Liulin; Dominic Chan, T.-W.

    2016-01-01

    In this work, sorbent-attached membrane funnel-based spray ionization mass spectrometry was explored for quantitative analysis of anti-diabetic drugs spiked in human plasma. C 18 -attached membrane funnel was fabricated for in situ extraction and clean-up to alleviate matrix suppression effect in the ionization process. Repaglinide was used as a target analyte of anti-diabetic drugs. Under optimal working conditions, good linearity (R 2  > 0.99) was obtained in the concentration range of 1–100 ng mL −1 . The method detection limit of target drugs spiked in the human plasma was around 0.30 ng mL −1 . Through the application of an isotope-labeled internal standard, the signal fluctuation caused by residual background matrices was largely alleviated and the precision of measurement (RSD) was below 15%. The recovery of repaglinide for 5, 25, and 100 ng mL −1 of spiked human plasma matrixes ranged from 87% to 112%. The developed method was successfully applied to determine repaglinide in plasma volunteers who orally received a dose of drug association. Our results demonstrated that membrane funnel-based spray is a simple and sensitive method for rapid screening analysis of complex biological samples. - Highlights: • Sorbent attached membrane funnel based spray platform was used for drug determination in human plasma. • The matrix suppression effect of human plasma was largely eliminated. • The method was applied to determine repaglinide in plasma volunteers. • Membrane funnel-based spray is promising for analysis of biological samples.

  8. In-flight oxidation of iron particles sprayed using gas and water stabilized plasma torch

    Czech Academy of Sciences Publication Activity Database

    Espie, G.; Denoirjean, A.; Fauchais, P.; Clabbe, J.C.; Dubský, Jiří; Schneeweiss, O.; Voleník, Karel

    2005-01-01

    Roč. 195, č. 1 (2005), s. 17-28 ISSN 0257-8972 Institutional research plan: CEZ:AV0Z20430508 Keywords : in-flight oxidation * gas stabilized plasma * water stabilized plasma Subject RIV: JH - Ceramics, Fire-Resistant Materials and Glass Impact factor: 1.646, year: 2005

  9. Characterization and durability testing of plasma-sprayed zirconia-yttria and hafnia-yttria thermal barrier coatings. Part 1: Effect of spray parameters on the performance of several lots of partially stabilized zirconia-yttria powder

    Science.gov (United States)

    Miller, Robert A.; Leissler, George W.; Jobe, J. Marcus

    1993-01-01

    Initial experiments conducted on thermal barrier coatings prepared in the newly upgraded research plasma spray facility and the burner rig test facilities are discussed. Part 1 discusses experiments which establish the spray parameters for three baseline zirconia-yttria coatings. The quality of five similar coating lots was judged primarily by their response to burner rig exposure supplemented by data from other sources such as specimen characterizations and thermal diffusivity measurements. After allowing for burner rig variability, although there appears to be an optimum density (i.e., optimum microstructure) for maximum burner rig life, the distribution tends to be rather broad about the maximum. In Part 2, new hafnia-yttria-based coatings were evaluated against both baseline and alternate zirconia-yttria coatings. The hafnia-yttria coatings and the zirconia-yttria coatings that were prepared by an alternate powder vendor were very sensitive to plasma spray parameters, in that high-quality coatings were only obtained when certain parameters were employed. The reasons for this important observation are not understood. Also not understood is that the first of two replicate specimens sprayed for Part 1 consistently performed better than the second specimen. Subsequent experiments did not display this spray order affect, possibly because a chiller was installed in the torch cooling water circuit. Also, large changes in coating density were observed after switching to a new lot of electrodes. Analyses of these findings were made possible, in part, because of the development of a sensitive density measurement technique described herein in detail. The measured thermal diffusivities did not display the expected strong relationship with porosity. This surprising result was believed to have been caused by increased microcracking of the denser coatings on the stainless steel substrates.

  10. Nondestructive inspection of plasma-sprayed metallic coatings for coal conversion equipment

    Energy Technology Data Exchange (ETDEWEB)

    Scott, G.W.; Snyder, S.D.; Simpson, W.A. Jr.

    1979-12-01

    This report describes the results of a project to develop nondestructive inspection techniques for metallic wear- and process-resistant coatings used in coal system components. Physical properties, especially porosity, and the nominal 0.25 mm (0.010 in.) thickness complicate the inspection of these coatings. The class of coatings selected for laboratory evaluation were CoCrAlY (cobalt-chromium-aluminum-yttrium) types; the specific material used was a Union Carbide spray powder, UCAR LCO-7, which is Co-22.8% Cr-12.9% Al-0.6% Y, sprayed onto alloy 800 substrates. The desired inspection techniques were to: (1) detect cracks or holes in the coating; (2) measure the coating thickness from the coated side; and (3) detect lamellar flaws or separations within the coating layer or between the coating and the substrate. Surface methods (such as liquid penetrant), eddy currents, and radiography were investigated for crack and hole detection; eddy currents, x-ray fluorescence, and ultrasonics were investigated for thickness measurement; and ultrasonics and infrared thermography were investigated for lamellar flaw detection. In general, we determined that significant development effort was required to adapt even the more common and highly developed techniques to the coating inspection problems. Significant progress was made in a number of the investigations undertaken, but financial restraints prevented completion of the planned work.

  11. Effect of helium plasma gas flow rate on the properties of WC-12 wt.%Co coatings sprayed by atmospheric plasma

    Directory of Open Access Journals (Sweden)

    Mihailo R. Mrdak

    2014-06-01

    Full Text Available The cermet coatings of WC-12wt.%Co are extensively used to improve the wear resistance of a wide range of technical components. This paper analyses the influence of the plasma gas flow of helium on the microstructure and mechanical properties of WC-12wt.%Co coatings deposited by plasma spraying at atmospheric pressure (APS. In order to obtain homogeneous and denser coatings, three different flows of He ( 8 l/min., 16 l/min. and 32 l/min were used in the research. With the application of He, coatings achieved higher values of hardness due to less degradation of the primary WC carbides. The main goal was to deposit dense and homogeneous layers of WC-12wt.%Co coatings with improved wear resistance for different applications. The test results of the microstructure of the layers were evaluated under a light microscope. The analysis of the microstructure and the mechanical properties of the deposited layers was made in accordance with the standard of Pratt-Whitney. The morphology of the powder particles and the microstructure of the best coating was examined on the SEM (scanning electron microscope. The evaluation of the mechanical properties of the layers was done by applying the HV0.3 method for microhardness testing and by applying tensile testing to test the bond strength. The research has shown that the flow of He plasma gas significantly affects the microstructure, the mechanical properties and the structure of WC-12 wt.%Co coatings.

  12. Effects of Bond Coating on NiCrBSi-Mo Composite Functional Coating Properties in Plasma Spraying NiCrBSi-Mo/Ni Coating

    OpenAIRE

    DU Ji-yu; LI Fang-yi; LU Hai-yang; SHANG Jian-tong; LI Zhen

    2017-01-01

    Nickel-based bond coating and composite functional coating were sprayed on leaf blade steel material FV520B successively by using air plasma spraying system. NiCrBSi-Mo powder deposition rate, coating porosity, bonding strength and surface hardness were tested. The results indicate that, for the NiCrBSi-Mo/Ni coating, bond coating with 180-220μm thickness can improve NiCrBSi-Mo powder deposition rate while the surface coating with lower porosity, higher bonding strength and high hardness is p...

  13. Uso de plasma suíno desidratado por Spray-Dryer na dieta de leitões desmamados precocemente The use of Spray-Dried porcine plasma in early-weaned pig diets

    Directory of Open Access Journals (Sweden)

    Eduardo Afonso F. Butolo

    1999-04-01

    Full Text Available O objetivo deste trabalho foi avaliar o uso do plasma suíno desidratado (PSD, na dieta de leitões desmamados aos 21 dias de idade. Cento e vinte leitões, com peso médio inicial de 5,75 kg, foram usados para testar os níveis de inclusão de 0; 2,5; 5,0; e 7,5% de plasma na fase 1 (0 a 14 dias e o seu efeito na fase 2 (14 a 28 dias. À exceção dos leitões mantidos em dieta controle, o restante foi alimentado com ração inicial com 2,5% PSD e 2,5% de hemácias desidratadas no período 15 a 28 dias pós-desmama. As dietas foram formuladas para conter nas fases 1 e 2, respectivamente, 1,40 e 1,20% de lisina, 0,54 e 0,41% de metionina e 15 e 8% de lactose. Foi usado delineamento experimental em blocos casualizados, com cinco repetições por tratamento e seis animais por unidade experimental. O consumo médio diário de ração aumentou linearmente, nas fases 1 e 2, com o aumento de PSD na ração. No período de 0 a 28 dias, houve resposta linear para o consumo médio diário de ração para os níveis de PSD da fase 1. O plasma estimulou maior consumo de ração pré-inicial, nas duas semanas subseqüentes ao desmame. Este efeito foi mantido durante a segunda fase (15 a 28 dias pós-desmame, quando foi usada na ração inicial combinação de 2,5% de plasma e 2,5% de hemácias desidratada.The objective of this work was to evaluate the spray-dried porcine plasma (SDPP in the diet of 21 day-weaned pig. One hundred and twenty piglets averaging 5.75 kg of initial weight were used to test the inclusion levels of 0, 2.5, 5.0, and 7.5% of porcine plasma on phase 1 (from 0 to 14 days and its effects on phase 2 (from 15 to 28 days. Except for the piglets in the control diet, all other animals were fed a starter diet with 2.5% of SDPP and 2.5% of spray-dried red blood cell (SDBC during 15 to 28-day-post weaning period. The diets were formulated to contain in the phases 1 and 2, respectively, 1.4 and 1.2% of lysine, .54 and .42% of methionine, and 15

  14. Emission characteristics of kerosene-air spray combustion with plasma assistance

    Directory of Open Access Journals (Sweden)

    Xingjian Liu

    2015-09-01

    Full Text Available A plasma assisted combustion system for combustion of kerosene-air mixtures was developed to study emission levels of O2, CO2, CO, and NOx. The emission measurement was conducted by Testo 350-Pro Flue Gas Analyzer. The effect of duty ratio, feedstock gas flow rate and applied voltage on emission performance has been analyzed. The results show that O2 and CO emissions reduce with an increase of applied voltage, while CO2 and NOx emissions increase. Besides, when duty ratio or feedstock gas flow rate decreases, the same emission results would appear. The emission spectrum of the air plasma of plasma assisted combustion actuator was also registered to analyze the kinetic enhancement effect of plasma, and the generation of ozone was believed to be the main factor that plasma makes a difference in our experiment. These results are valuable for the future optimization of kerosene-fueled aircraft engine when using plasma assisted combustion devices to exert emission control.

  15. Evaluation of bond strength of isothermally aged plasma sprayed thermal barrier coating

    International Nuclear Information System (INIS)

    Kim, Dae Jin; Lee, Dong Hoon; Koo, Jae Mean; Song, Sung Jin; Seok, Chang Sung; Kim, Mun Young

    2008-01-01

    In this study, disk type of thermal barrier coating system for gas turbine blade was isothermally aged in the furnace changing exposure time and temperature. For each aging condition, bond tests for three samples were conducted for evaluating degradation of adhesive or cohesive strength of thermal barrier coating system. For as-sprayed condition, the location of fracture in the bond test was in the middle of epoxy which have bond strength of 57 MPa. As specimens are degraded by thermal aging, bond strength gradually decreased and the location of failure was also changed from within top coat at the earlier stage of thermal aging to the interface between top coat and TGO at the later stage due to the delamination in the coating

  16. Evaluation of bond strength of isothermally aged plasma sprayed thermal barrier coating

    Energy Technology Data Exchange (ETDEWEB)

    Kim, Dae Jin; Lee, Dong Hoon; Koo, Jae Mean; Song, Sung Jin; Seok, Chang Sung [Sungkyunkwan University, Suwon (Korea, Republic of); Kim, Mun Young [Korea Plant Service and Engineering Co., Ltd., Seongnam (Korea, Republic of)

    2008-07-15

    In this study, disk type of thermal barrier coating system for gas turbine blade was isothermally aged in the furnace changing exposure time and temperature. For each aging condition, bond tests for three samples were conducted for evaluating degradation of adhesive or cohesive strength of thermal barrier coating system. For as-sprayed condition, the location of fracture in the bond test was in the middle of epoxy which have bond strength of 57 MPa. As specimens are degraded by thermal aging, bond strength gradually decreased and the location of failure was also changed from within top coat at the earlier stage of thermal aging to the interface between top coat and TGO at the later stage due to the delamination in the coating.

  17. Microscopic, crystallographic and adherence properties of plasma-sprayed calcium phosphate coatings on Ti-6Al-4V

    Science.gov (United States)

    Tufekci, Eser

    Recently, plasma-spayed titanium implants have become very popular in the dentistry because of their biocompatibility and ability of providing osseointegration with the surrounding bone. Although there are numerous published studies on these materials, information and standards are still lacking. This study investigated the miscrostructural, crystallographic and adherence properties of plasma-sprayed hydroxyapatite coatings on Ti-6Al-4V substrates. The microstructures of the coatings and the elemental interdiffusion near the coating/substrate interface were investigated using a scanning electron microscope (SEM) equipped with x-ray energy-dispersive spectroscopy (EDS). X-ray diffraction analyses performed on Ti-6Al-4V coupons prepared with different percent crystallinities have provided structural information such as degree of crystallinity, phases present, average crystallite size, as well as the residual stresses within the coating. For evaluation of the adherence of the coatings to the substrates, experimental rods were subjected to torsion. The fracture surfaces were analyzed using SEM/EDS to develop a new methodology to determine the percent adherence of the coatings. SEM studies indicated that the surface microstructures of commercial dental implants were consistent with the plasma-spraying. In cross-section, coatings exhibited minimal porosity and limited interdiffusion of titanium and calcium at the coating/substrate interface. X-ray diffraction analyses indicated that the highest crystallinity coatings consisted of almost entirely HA and an amorphous calcium phosphate phase. As the coating crystallinity decreased, increasing amounts of alpha- and beta-tricalcium phosphate and tetracalcium phosphate were detected. The mean percent crystallinity for the three sets of coatings ranged from 50-60%. The mean HA crystallite size for the three sets of coatings ranged from about 0.02-0.04 mum. Differences in mean interplanar spacings for three selected

  18. On the Validity of Continuum Computational Fluid Dynamics Approach Under Very Low-Pressure Plasma Spray Conditions

    Science.gov (United States)

    Ivchenko, Dmitrii; Zhang, Tao; Mariaux, Gilles; Vardelle, Armelle; Goutier, Simon; Itina, Tatiana E.

    2018-01-01

    Plasma spray physical vapor deposition aims to substantially evaporate powders in order to produce coatings with various microstructures. This is achieved by powder vapor condensation onto the substrate and/or by deposition of fine melted powder particles and nanoclusters. The deposition process typically operates at pressures ranging between 10 and 200 Pa. In addition to the experimental works, numerical simulations are performed to better understand the process and optimize the experimental conditions. However, the combination of high temperatures and low pressure with shock waves initiated by supersonic expansion of the hot gas in the low-pressure medium makes doubtful the applicability of the continuum approach for the simulation of such a process. This work investigates (1) effects of the pressure dependence of thermodynamic and transport properties on computational fluid dynamics (CFD) predictions and (2) the validity of the continuum approach for thermal plasma flow simulation under very low-pressure conditions. The study compares the flow fields predicted with a continuum approach using CFD software with those obtained by a kinetic-based approach using a direct simulation Monte Carlo method (DSMC). It also shows how the presence of high gradients can contribute to prediction errors for typical PS-PVD conditions.

  19. Self-healing atmospheric plasma sprayed Mn1.0Co1.9Fe0.1O4 protective interconnector coatings for solid oxide fuel cells

    Science.gov (United States)

    Grünwald, Nikolas; Sebold, Doris; Sohn, Yoo Jung; Menzler, Norbert Heribert; Vaßen, Robert

    2017-09-01

    Dense coatings on metallic interconnectors are necessary to suppress chromium poisoning of SOFC cathodes. Atmospherically plasma sprayed (APS) Mn1.0Co1.9Fe0.1O4 (MCF) protective layers demonstrated reduced chromium related degradation in laboratory and stack tests. Previous analyses revealed strong microstructural changes comparing the coating's as-sprayed and operated condition. This work concentrates on the layer-densification and crack-healing observed by annealing APS-MCF in air, which simulates the cathode operation conditions. The effect is described by a volume expansion induced by a phase transformation. Reducing conditions during the spray process lead to a deposition of the MCF in a metastable rock salt configuration. Annealing in air activates diffusion processes for a phase transformation to the low temperature stable spinel phase (T healing abilities of metastable APS coatings could be interesting for other applications.

  20. Characterization and durability testing of plasma-sprayed zirconia-yttria and hafnia-yttria thermal barrier coatings. Part 2: Effect of spray parameters on the performance of several hafnia-yttria and zirconia-yttria coatings

    Science.gov (United States)

    Miller, Robert A.; Leissler, George W.

    1993-01-01

    This is the second of two reports which discuss initial experiments on thermal barrier coatings prepared and tested in newly upgraded plasma spray and burner rig test facilities at LeRC. The first report, part 1, describes experiments designed to establish the spray parameters for the baseline zirconia-yttria coating. Coating quality was judged primarily by the response to burner rig exposure, together with a variety of other characterization approaches including thermal diffusivity measurements. That portion of the study showed that the performance of the baseline NASA coating was not strongly sensitive to processing parameters. In this second part of the study, new hafnia-yttria coatings were evaluated with respect to both baseline and alternate zirconia-yttria coatings. The hafnia-yttria and the alternate zirconia-yttria coatings were very sensitive to plasma-spray parameters in that high-quality coatings were obtained only when specific parameters were used. The reasons for this important observation are not understood.

  1. Effect of precursor solutions on ZnO film via solution precursor plasma spray and corresponding gas sensing performances

    Energy Technology Data Exchange (ETDEWEB)

    Yu, Z.X., E-mail: zexin.yu@utbm.fr [Univ Bourgogne Franche Comte, CNRS, Lab ICB, UMR 6303, Site UTBM, F-90010 Belfort (France); Ma, Y.Z., E-mail: yangzhou.ma@outlook.com [School of Materials Science and Engineering, Anhui University of Technology, Ma’anshan 243002 (China); Zhao, Y.L. [Univ Bourgogne Franche Comte, CNRS, Lab ICB, UMR 6303, Site UTBM, F-90010 Belfort (France); Huang, J.B.; Wang, W.Z. [Key Lab of Safety Science of Pressurized System, Ministry of Education, School of Mechanical and Power Engineering, East China University of Science and Technology, Shanghai 200237 (China); Moliere, M.; Liao, H.L. [Univ Bourgogne Franche Comte, CNRS, Lab ICB, UMR 6303, Site UTBM, F-90010 Belfort (France)

    2017-08-01

    Highlights: • C-axis preferential oriented grown ZnO films were firstly deposited via SPPS with different solutions. • ZnO films were hydrophobic due to cauliflower and honeycomb-like surface morphologies with high surface specific area. • Gas detecting performance of (002) plane oriented ZnO was predicted and compared by “first principle calculation method”. - Abstract: Solution precursor plasma spraying (SPPS) as a novel thermal spray method was employed to deposit nano-structured ZnO thin film using different formulations of the precursor solution. This article focuses on the influence of the solution composition on the preferential orientation of crystal growth, on crystal size and surface morphology of the resulting ZnO films. The trend of preferential growth along (002) lattice plane of ZnO film was studied by slow scanning X-ray diffraction using a specific coefficient P{sub (002).} It appears that the thermal spray process promotes the buildup of ZnO films preferentially oriented along the c-axis. The shape of single particle tends to change from round shaped beads to hexagonal plates by increasing the volume ratio of ethanol in the solvent. Both cauliflower and honeycomb-like surface morphologies featuring high specific surface area and roughness were obtained through the SPPS process by varying solution composition. These ZnO films are hydrophobic with contact angle as high as 136°, which is seemingly associated with micro reliefs developing high surface specific area. Then the gas sensing performances of ZnO films preferentially oriented along (002) face were tentatively predicted using the “first principle calculation method” and were compared with those of conventional films that are mainly oriented along the (101) face. The (002) face displays better hydrogen adsorption capability than the (101) face with much larger resulting changes in electrical resistance. In conclusion, the c-axis oriented ZnO films obtained through SSPS have

  2. DIAGNOSTICS OF HYBRID WATER/ARGON THERMAL PLASMA JET WITH WATER, ETHANOL AND THEIR MIXTURE INJECTION TO PLASMA

    Czech Academy of Sciences Publication Activity Database

    Hlína, Michal; Mašláni, Alan; Medřický, Jan; Kotlan, Jiří; Mušálek, Radek; Hrabovský, Milan

    2016-01-01

    Roč. 3, č. 2 (2016), s. 62-65 ISSN 2336-2626. [SPPT 2016 - 27th Symposium on Plasma Physics and Technology/27./. Prague, 20.06.2016-23.06.2016] R&D Projects: GA ČR GA15-12145S Institutional support: RVO:61389021 Keywords : plasma spraying * suspension * enthalpy probe * spectroscopy * air entrainment Subject RIV: BL - Plasma and Gas Discharge Physics http://ppt.fel.cvut.cz/

  3. In Situ Fabrication of AlN Coating by Reactive Plasma Spraying of Al/AlN Powder

    Directory of Open Access Journals (Sweden)

    Mohammed Shahien

    2011-10-01

    Full Text Available Reactive plasma spraying is a promising technology for the in situ formation of aluminum nitride (AlN coatings. Recently, it became possible to fabricate cubic-AlN-(c-AlN based coatings through reactive plasma spraying of Al powder in an ambient atmosphere. However, it was difficult to fabricate a coating with high AlN content and suitable thickness due to the coalescence of the Al particles. In this study, the influence of using AlN additive (h-AlN to increase the AlN content of the coating and improve the reaction process was investigated. The simple mixing of Al and AlN powders was not suitable for fabricating AlN coatings through reactive plasma spraying. However, it was possible to prepare a homogenously mixed, agglomerated and dispersed Al/AlN mixture (which enabled in-flight interaction between the powder and the surrounding plasma by wet-mixing in a planetary mill. Increasing the AlN content in the mixture prevented coalescence and increased the nitride content gradually. Using 30 to 40 wt% AlN was sufficient to fabricate a thick (more than 200 µm AlN coating with high hardness (approximately 1000 Hv. The AlN additive prevented the coalescence of Al metal and enhanced post-deposition nitriding through N2 plasma irradiation by allowing the nitriding species in the plasma to impinge on a larger Al surface area. Using AlN as a feedstock additive was found to be a suitable method for fabricating AlN coatings by reactive plasma spraying. Moreover, the fabricated coatings consist of hexagonal (h-AlN, c-AlN (rock-salt and zinc-blend phases and certain oxides: aluminum oxynitride (Al5O6N, cubic sphalerite Al23O27N5 (ALON and Al2O3. The zinc-blend c-AlN and ALON phases were attributed to the transformation of the h-AlN feedstock during the reactive plasma spraying. Thus, the zinc-blend c

  4. Dielectric properties of CaTiO3 coatings prepared by plasma spraying

    Czech Academy of Sciences Publication Activity Database

    Sedláček, J.; Ctibor, Pavel; Kotlan, J.; Pala, Zdeněk

    2013-01-01

    Roč. 29, č. 5 (2013), s. 384-389 ISSN 0267-0844 Institutional support: RVO:61389021 Keywords : Plasma * Ceramics * CaTiO3 * Permittivity * Resistivity Subject RIV: JG - Metallurgy Impact factor: 1.510, year: 2013 http://www.ingentaconnect.com/content/maney/se/2013/00000029/00000005/art00012

  5. Preparation and structures of plasma-sprayed γ- and α-Al2O3 coatings

    International Nuclear Information System (INIS)

    Heintze, G.N.; Uematsu, S.

    1992-01-01

    As-sprayed Al 2 O 3 coatings containing more than 99.5% γ-Al 2 O 3 were prepared by optimizing torch parameters. Lamellae were 1-4 μm thick with grains ranging from 0.1 to 1 μm in diameter. Using the same torch conditions, but slowly traversing the torch over the substrate, coatings containing α-Al 2 O 3 were produced. Three types of microstructures were observed in each pass of the torch: type I, in the lower region, believed to have nucleated as γ-Al 2 O 3 and transformed to α-Al 2 O 3 from the heat of the torch and coating; type II, above type I, which nucleated as α-Al 2 O 3 and had separate lamellae because solidifiction was completed before the next droplet arrived; type III, in the upper region, which nucleated as α-Al 2 O 3 and contained grains over 200 μm in length because the previous droplet had not finished solidifying before the next droplet impacted. Thermal expansion and pore size distributions were measured, as also were temperatures within the coatings during their deposition. (orig.)

  6. Frictional properties of CeO$_{2}$-Al$_{2}$O$_{3}$-ZrO$_{2}$ plasma-sprayed film under mixed and boundary lubricating conditions

    CERN Document Server

    Kita, H; Osumi, K; 10.2109/jcersj.112.615

    2004-01-01

    In order to find a counterpart for reducing the frictional coefficient of Al/sub 2/O/sub 3/-ZrO/sub 2/-CeO/sub 2/ plasma-sprayed film, the sliding properties in mixed and boundary lubricating conditions was investigated. It was found that combination of a CrN- coated cast iron pin and an Al/sub 2/O/sub 3/-ZrO/sub 2/-CeO/sub 2/ plasma sprayed plate provided the lowest frictional coefficient among several combinations chosen from practical materials. The coefficient of friction was much lower than that of the materials combination widely used for piston ring and cylinder liner. It was inferred that the combination of a pin made of hard materials with high density, a smooth surface such as CrN-coated cast iron and a porous plate can reduce the frictional coefficient because less sliding resistance is implemented and porosity retains oil.

  7. Application of Structure-Based Models of Mechanical and Thermal Properties on Plasma Sprayed Coatings

    Czech Academy of Sciences Publication Activity Database

    Vilémová, Monika; Matějíček, Jiří; Mušálek, Radek; Nohava, J.

    2012-01-01

    Roč. 21, 3-4 (2012), s. 372-382 ISSN 1059-9630 R&D Projects: GA MŠk ME 901 Institutional research plan: CEZ:AV0Z20430508 Keywords : analytical model * elastic modulus * finite element modeling * image analysis * modeling of properties * thermal conductivity * water stabilized plasma Subject RIV: JK - Corrosion ; Surface Treatment of Materials Impact factor: 1.481, year: 2012 http://www.springerlink.com/content/3m24812367315142/fulltext. pdf

  8. Structure and electronic properties features of amorphous chalhogenide semiconductor films prepared by ion-plasma spraying

    Energy Technology Data Exchange (ETDEWEB)

    Korobova, N., E-mail: korobova3@mail.ru; Timoshenkov, S. [Department of Microelectronics, National Research University of Electronic Technology (MIET), Zelenograd (Russian Federation); Almasov, N.; Prikhodko, O. [al-Farabi Kazakh National University, Almaty (Kazakhstan); Tsendin, K. [Ioffe Physical-Technical Institute, Russian Academy of Sciences, St. Petersburg (Russian Federation)

    2014-10-21

    Structure of amorphous chalcogenide semiconductor glassy As-S-Se films, obtained by high-frequency (HF) ion-plasma sputtering has been investigated. It was shown that the length of the atomic structure medium order and local structure were different from the films obtained by thermal vacuum evaporation. Temperature dependence of dark conductivity, as well as the dependence of the spectral transmittance has been studied. Conductivity value was determined at room temperature. Energy activation conductivity and films optical band gap have been calculated. Temperature and field dependence of the drift mobility of charge carriers in the HF As-S-Se films have been shown. Bipolarity of charge carriers drift mobility has been confirmed. Absence of deep traps for electrons in the As{sub 40}Se{sub 30}S{sub 30} spectrum of localized states for films obtained by HF plasma ion sputtering was determined. Bipolar drift of charge carriers was found in amorphous As{sub 40}Se{sub 30}S{sub 30} films obtained by ion-plasma sputtering of high-frequency, unlike the films of these materials obtained by thermal evaporation.

  9. Plasma sprayed TiO2: The influence of power of an electric supply on relations among stoichiometry, surface state and photocatalytic decomposition of acetone

    Czech Academy of Sciences Publication Activity Database

    Ctibor, Pavel; Štengl, Václav; Píš, I.; Zahoranová, T.; Nehasil, V.

    2012-01-01

    Roč. 38, č. 4 (2012), s. 3453-3458 ISSN 0272-8842 R&D Projects: GA AV ČR IAAX00430803 Institutional research plan: CEZ:AV0Z20430508; CEZ:AV0Z40320502 Keywords : Spectroscopy * TiO2 * Plasma spraying * Photocatalysis Subject RIV: JK - Corrosion ; Surface Treatment of Materials; CA - Inorganic Chemistry (UACH-T) Impact factor: 1.789, year: 2012 http://www.sciencedirect.com/science/article/pii/S0272884211011278

  10. Influence of the metallic matrix ratio on the wear resistance (dry and slurry abrasion) of plasma sprayed cermet (chromia / stainless steel) coatings

    Czech Academy of Sciences Publication Activity Database

    Ageorges, H.; Ctibor, Pavel; Medarhri, Z.; Touimi, S.; Fauchais, P.

    2006-01-01

    Roč. 201, č. 5 (2006), s. 2006-2011 ISSN 0257-8972 R&D Projects: GA AV ČR(CZ) 1QS200430560 Institutional research plan: CEZ:AV0Z20430508 Keywords : plasma spraying * composite coating * tribolog y * hardness * wear * abrasion * chromia/stainless steel Subject RIV: JH - Ceramics, Fire-Resistant Materials and Glass Impact factor: 1.559, year: 2006

  11. The role of amorphous phase content on the electrical properties of atmospheric plasma sprayed (Ba,Sr)TiO3 coatings

    Czech Academy of Sciences Publication Activity Database

    Kotlan, Jiří; Seshadri, R.C.; Sampath, S.; Ctibor, Pavel

    2016-01-01

    Roč. 42, č. 9 (2016), s. 11010-11014 ISSN 0272-8842 R&D Projects: GA ČR GB14-36566G Institutional support: RVO:61389021 Keywords : X-ray methods * Electrical properties * Perovskites * Atmospheric Plasma Spray Subject RIV: JH - Ceramics, Fire-Resistant Materials and Glass Impact factor: 2.986, year: 2016 http://www.sciencedirect.com/science/article/pii/S0272884216303856

  12. Characterisations Of Al2O3-13% Wt TiO2 Deposition On Mild Steel Via Plasma Spray Method

    International Nuclear Information System (INIS)

    Yusoff, N. H.; Isa, M. C.; Ghazali, M. J.; Muchtar, A.; Forghani, S.; Daud, A. R.

    2011-01-01

    To date, plasma sprayed alumina titania have been widely used as wear resistance coatings in textile, machinery and printing industries. Previous studies showed that the coating microstructures and properties were strongly depended on various parameters such as ceramic composition, grain size powders and spray parameters, thus, influencing the melting degree of the alumina titania during the deposition process. The aim of this study focuses on the evolution of the micron sizes of alumina-13%wt titania at different plasma spray power, ranging from 20kW to 40kW. It was noted that the coating porosity of alumina-13%wt titania were decreased from 6.2% to 4% by increasing the plasma power from 20 to 40 kW. At lower power value, partially melted powders were deposited, generating over 6% porosity within the microstructures. Percentage of porosity about 5.6% gave the best ratio of bi-modal structures, providing the highest microhardness value. Furthermore, the effect of microstructure and porosity formation on wear resistance was also discussed. Coatings with less porosity exhibited better resistance to wear, in which the wear resistance of coated mild steel possessed only ∼5 x 10 -4 cm 3 /Nm with 4% of porosity.

  13. Chemical stability and antimicrobial activity of plasma sprayed bioactive Ca2ZnSi2O7 coating.

    Science.gov (United States)

    Li, Kai; Yu, Jiangming; Xie, Youtao; Huang, Liping; Ye, Xiaojian; Zheng, Xuebin

    2011-12-01

    Calcium silicate ceramic coatings have received considerable attention in recent years due to their excellent bioactivity and bonding strength. However, their high dissolution rates limit their practical applications. In this study, zinc incorporated calcium silicate based ceramic Ca(2)ZnSi(2)O(7) coating was prepared on Ti-6Al-4V substrate via plasma spraying technology aiming to achieve higher chemical stability and additional antibacterial activity. Chemical stability of the coating was assessed by monitoring mass loss and ion release of the coating after immersion in the Tris-HCl buffer solution and examining pH value variation of the solution. Results showed that the chemical stability of zinc incorporated coating was improved significantly. Antimicrobial activity of the Ca(2)ZnSi(2)O(7) coating was evaluated, and it was found that the coating exhibited 93% antibacterial ratio against Staphylococcus aureus. In addition, in vitro bioactivity and cytocompatibility were confirmed for the Ca(2)ZnSi(2)O(7) coating by simulated body fluid test, MC3T3-E1 cells adhesion investigation and cytotoxicity assay.

  14. Porous tantalum coatings prepared by vacuum plasma spraying enhance bmscs osteogenic differentiation and bone regeneration in vitro and in vivo.

    Directory of Open Access Journals (Sweden)

    Ze Tang

    Full Text Available Tantalum, as a potential metallic implant biomaterial, is attracting more and more attention because of its excellent anticorrosion and biocompatibility. However, its significantly high elastic modulus and large mechanical incompatibility with bone tissue make it unsuitable for load-bearing implants. In this study, porous tantalum coatings were first successfully fabricated on titanium substrates by vacuum plasma spraying (VPS, which would exert the excellent biocompatibility of tantalum and alleviate the elastic modulus of tantalum for bone tissue. We evaluated cytocompatibility and osteogenesis activity of the porous tantalum coatings using human bone marrow stromal cells (hBMSCs and its ability to repair rabbit femur bone defects. The morphology and actin cytoskeletons of hBMSCs were observed via electron microscopy and confocal, and the cell viability, proliferation and osteogenic differentiation potential of hBMSCs were examined quantitatively by PrestoBlue assay, Ki67 immunofluorescence assay, real-time PCR technology and ALP staining. For in vivo detection, the repaired femur were evaluated by histomorphology and double fluorescence labeling 3 months postoperation. Porous tantalum coating surfaces promoted hBMSCs adhesion, proliferation, osteogenesis activity and had better osseointegration and faster new bone formation rate than titanium coating control. Our observation suggested that the porous tantalum coatings had good biocompatibility and could enhance osseoinductivity in vitro and promote new bone formation in vivo. The porous tantalum coatings prepared by VPS is a promising strategy for bone regeneration.

  15. Microstructure evolution and mechanical properties of TiCN-Cr nano/micro composite coatings prepared by reactive plasma spraying

    Science.gov (United States)

    Zhang, Fanyong; He, Jining; Chen, Kai; Qin, Yanfang; Li, Chao; Yin, Fuxing

    2018-01-01

    Nanostructured TiCN based composite coatings with various Cr content were prepared by reactive plasma spray (RPS) from mixed powder (Ti-graphite + Cr) under nitrogen atmosphere. Results showed that composite coatings consisted mainly of TiC0.7N0.3 phase and residual metal Cr. Metal Cr plates were homogeneously embedded in TiCN matrix with good interface bond. The TiCN-Cr composite coatings exhibited lower porosity than TiCN coatings, but increasing porosity with excess Cr addition (30 wt.%). The TiCN-20 wt.% Cr coating showed the highest hardness (1309 HV0.2) among composite coatings, slight lower than the TiCN matrix coating (1526 HV0.2). Compared with the TiCN matrix coating, the TiCN-Cr composite coatings showed higher variability in surface microhardness distribution. The TiCN-Cr composite coatings showed slight higher friction coefficients (0.4-0.6) than TiCN matrix coating (0.35). The wear resistance of TiCN-Cr composite coatings was improved with less mass loss compared with TiCN coating under the test load of 400 N. The TiCN-Cr composite coatings with high Cr content showed the mixture of abrasive and adhesive wear.

  16. Surface silver-doping of biocompatible glasses to induce antibacterial properties. Part II: Plasma sprayed glass-coatings.

    Science.gov (United States)

    Miola, M; Ferraris, S; Di Nunzio, S; Robotti, P F; Bianchi, G; Fucale, G; Maina, G; Cannas, M; Gatti, S; Massé, A; Vitale Brovarone, C; Verné, E

    2009-03-01

    A 57% SiO(2), 3% Al(2)O(3), 34% CaO and 6% Na(2)O glass (SCNA) has been produced in form of powders and deposited by plasma spray on titanium alloy and stainless steel substrates. The obtained coatings have been subjected to a patented ion-exchange treatment to introduce silver ions in the surface inducing an antibacterial behavior. Silver surface-enriched samples have been characterized by means of X-ray diffraction, SEM observation, EDS analysis, in vitro bioactivity tests, leaching tests by GFAAS (graphite furnace atomic adsorption spectroscopy) analyses, cells adhesion and proliferation, and antibacterial tests using Staphylococcus Aureus strain. In vitro tests results showed that the modified samples acquired an antimicrobial action against tested bacteria maintaining unaffected the biocompatibility of the glass. Furthermore the ion-exchange treatment can be successfully applied to glass-coated samples without affecting the properties of the coatings; the simplicity and reproducibility of the method make it suitable for glass or glass-ceramic coatings of different composition in order to produce coated devices for bone healing and/or prostheses, able to reduce bacterial colonization and infections risks.

  17. Phosphor-Doped Thermal Barrier Coatings Deposited by Air Plasma Spray for In-Depth Temperature Sensing

    Directory of Open Access Journals (Sweden)

    Di Peng

    2016-09-01

    Full Text Available Yttria-stabilized zirconia (YSZ-based thermal barrier coating (TBC has been integrated with thermographic phosphors through air plasma spray (APS for in-depth; non-contact temperature sensing. This coating consisted of a thin layer of Dy-doped YSZ (about 40 µm on the bottom and a regular YSZ layer with a thickness up to 300 µm on top. A measurement system has been established; which included a portable; low-cost diode laser (405 nm; a photo-multiplier tube (PMT and the related optics. Coating samples with different topcoat thickness were calibrated in a high-temperature furnace from room temperature to around 900 °C. The results convincingly showed that the current sensor and the measurement system was capable of in-depth temperature sensing over 800 °C with a YSZ top layer up to 300 µm. The topcoat thickness was found to have a strong effect on the luminescent signal level. Therefore; the measurement accuracy at high temperatures was reduced for samples with thick topcoats due to strong light attenuation. However; it seemed that the light transmissivity of YSZ topcoat increased with temperature; which would improve the sensor’s performance at high temperatures. The current sensor and the measurement technology have shown great potential in on-line monitoring of TBC interface temperature.

  18. Effects of spray-dried animal plasma on serous and intestinal redox status and cytokines of neonatal piglets.

    Science.gov (United States)

    Gao, Y Y; Jiang, Z Y; Lin, Y C; Zheng, C T; Zhou, G L; Chen, F

    2011-01-01

    The study investigated the effects of dietary supplementation with spray-dried animal plasma (SDAP) on growth performance, intestinal morphology, as well as serum and intestinal cytokines and antioxidant indicators of artificially reared neonatal piglets. Three diets, 1) control (a fish meal basal diet), 2) SDAP (containing 10% SDAP), and 3) autoclaved SDAP (auSDAP; containing 10% auSDAP), were fed to 36 weaned piglets (3 d old), which were randomly allotted to 3 groups. At 21 d of age, blood and intestinal mucosal samples were collected from all piglets after they were slaughtered. Compared with the control, both SDAP and auSDAP improved ADFI and duodenal villus height of piglets (P necrosis factor α, IL-6, transforming growth factor β, and soluble IL-2 receptor contents (P neonatal piglets, whereas the SDAP had a greater effect. The benefits of SDAP probably resulted from the promotion of the intestinal development, which were accompanied by the increased antioxidant capacity and the decreased production of inflammatory factors in the intestinal mucosa.

  19. Structural evolution of plasma-sprayed nanoscale 3 mol% and 5 mol% yttria-stabilized zirconia coatings during sintering

    Science.gov (United States)

    Zhao, Yan; Gao, Yang

    2017-12-01

    The microstructure of plasma-sprayed nanostructured yttria-stabilized zirconia (YSZ) coatings may change during high-temperature exposure, which would influence the coating performance and service lifetime. In this study, the phase structure and the microstructural evolution of 3YSZ (zirconia-3 mol% yttria) and 5YSZ (zirconia-5 mol% yttria) nanostructured coatings were investigated by means of sintering at 1400 °C for 50-100 h. The microhardness, elastic moduli, and thermal shock cycles of the 3YSZ and 5YSZ nanostructured coatings were also investigated. The results showed that the redistribution of yttrium ions at 1400 °C caused the continuous increase of monoclinic-phase zirconia, but no obvious inter-splat cracking formed at the cross-sections, even after 100 h. Large voids appeared around the nanoporous zone because of the sintering of nanoscale granules upon high-temperature exposure. The microhardness and elastic moduli of the nanostructured coatings first increased and then decreased with increasing sintering times. The growth rate of the nanograins in the 3YSZ coating was lower than that in 5YSZ, which slowed the changes in 3YSZ coating porosity during sintering. Although the 3YSZ coating was prone to monoclinic phase transition, the experimental results showed that the thermal shock resistance of the 3YSZ coating was better than that of the 5YSZ coating.

  20. Wear resistance and microstructural properties of Ni–Al/h-BN/WC–Co coatings deposited using plasma spraying

    Energy Technology Data Exchange (ETDEWEB)

    Hsiao, W.T. [Materials and Chemical Research Laboratories, Industrial Technology Research Institute, Chutung 310, Taiwan (China); Su, C.Y., E-mail: cysu@ntut.edu.tw [Graduate Institute of Manufacturing Technology, National Taipei University of Technology, Taipei 106, Taiwan (China); Huang, T.S. [China Steel Corporation, Kaohsiung, Taiwan (China); Liao, W.H. [Materials and Chemical Research Laboratories, Industrial Technology Research Institute, Chutung 310, Taiwan (China); Nano Technology Laboratory, Department of Materials Engineering, National Chung Hsing University, Taichung 402, Taiwan (China)

    2013-05-15

    Hexagonal boron nitride (h-BN) and tungsten carbide cobalt (WC–Co) were added to nickel aluminum alloy (Ni–Al) and deposited as plasma sprayed coatings to improve their tribological properties. The microstructure of the coatings was analyzed using a scanning electron microscope (SEM). Following wear test, the worn surface morphologies of the coatings were analyzed using a SEM to identify their fracture modes. The results of this study demonstrate that the addition of h-BN and WC–Co improved the properties of the coatings. Ni–Al/h-BN/WC–Co coatings with high hardness and favorable lubrication properties were deposited. - Highlights: • We mixed Ni–Al, h-BN and WC–Co powders and deposited them as composite coatings. • Adding WC–Co was found to increase the hardness and reduce the wear volume loss. • Adding h-BN was found to decrease the hardness and reduce the friction coefficient. • This composite coating was shown to have improved wear properties at 850 °C.

  1. Fabrication and evaluation of atmospheric plasma spraying WC-Co-Cu-MoS{sub 2} composite coatings

    Energy Technology Data Exchange (ETDEWEB)

    Yuan Jianhui [Key Laboratory of Inorganic Coating Materials, Shanghai Institute of Ceramics (SIC), Chinese Academy of Sciences (CAS), Dingxi 1295, Changning, Shanghai, 200050 (China); Zhu Yingchun, E-mail: yzhu@mail.sic.ac.cn [Key Laboratory of Inorganic Coating Materials, Shanghai Institute of Ceramics (SIC), Chinese Academy of Sciences (CAS), Dingxi 1295, Changning, Shanghai, 200050 (China); Zheng Xuebing; Ji Heng; Yang Tao [Key Laboratory of Inorganic Coating Materials, Shanghai Institute of Ceramics (SIC), Chinese Academy of Sciences (CAS), Dingxi 1295, Changning, Shanghai, 200050 (China)

    2011-02-03

    Research highlights: > Protective WC-Co-based coatings containing solid lubricant Cu and MoS{sub 2} used in wear applications were investigated in this study. > It was found that the MoS{sub 2} composition in the feed powder was kept in WC-Co-Cu-MoS{sub 2} coatings, and the decomposition and decarburization of WC in APS process were improved. > Combining the wear resistance of WC with the lubricating properties of Cu and MoS{sub 2} has an extremely beneficial effect on improving the tribological performance of the resulting coating. - Abstract: Protective WC-Co-based coatings containing solid lubricant Cu and MoS{sub 2} used in wear applications were investigated in this study. These coatings were deposited on mild steel substrates by atmospheric plasma spraying (APS). The feedstock powders were prepared by mechanically mixing the solid lubricant powders and WC-Co powder, followed by sintering and crushing the mixtures to avoid different particle flighting trajectories at plasma. The tribological properties of the coatings against stainless steel balls were examined by ball-on-disk (BOD) tribometer under normal atmospheric condition. The microstructure of the coatings was studied by optical microscope, scanning electron microscope and X-ray diffraction. It was found that the MoS{sub 2} composition in the feed powder was kept in WC-Co-Cu-MoS{sub 2} coatings, and the decomposition and decarburization of WC in APS process were improved, which were attributed to the protection of Cu around them. The friction and wear behaviors of all the WC-Co-Cu-MoS{sub 2} coatings were superior to that of WC-Co coating. Such behavior was associated to different wear mechanisms operating for WC-Co coating and the WC-Co-Cu-MoS{sub 2} coatings.

  2. Bond strength of plasma sprayed ceramic coatings on the phosphated steels

    Directory of Open Access Journals (Sweden)

    P. Pokorny

    2015-04-01

    Full Text Available In the presented work, results of adhesion measurements for different systems of steel sheet-phosphate interlayer-ceramiccoating are described. The interlayers were produced by zinc phosphating; alumina, olivine and zirconiasilica-alumina (e.g. eucor coatings were deposited by water stabilized plasma torch WSP®. However, successful application of the WSP technique depends on the choice of correct deposition parameters preserving the hydrated phosphates from thermal destruction by the molten ceramic particles. For the adhesion measurement ISO 4624standardized test was used. Corrosion resistivity was measured by polarisation resistance and free corrosion potential in 3 % NaCl solution.

  3. Coherent Forward Stimulated-Brillouin Scattering of a Spatially Incoherent Laser Beam in a Plasma and Its Effect on Beam Spray

    International Nuclear Information System (INIS)

    Grech, M.; Riazuelo, G.; Pesme, D.; Weber, S.; Tikhonchuk, V. T.

    2009-01-01

    A statistical model for forward stimulated-Brillouin scattering is developed for a spatially incoherent, monochromatic, laser beam propagating in a plasma. The threshold above which the laser beam spatial incoherence cannot prevent the coherent growth of forward stimulated-Brillouin scattering is computed. It is found to be well below the threshold for self-focusing. Three-dimensional simulations confirm its existence and reveal the onset of beam spray above it. From these results, we propose a new figure of merit for the control of propagation through a plasma of a spatially incoherent laser beam

  4. Experience of high-nitrogenous steel powder application in repairs and surface hardening of responsible parts for power equipment by plasma spraying

    Science.gov (United States)

    Kolpakov, A. S.; Kardonina, N. I.

    2016-02-01

    The questions of the application of novel diffusion-alloying high-nitrogenous steel powders for repair and surface hardening of responsible parts of power equipment by plasma spraying are considered. The appropriateness of the method for operative repair of equipment and increasing its service life is justified. General data on the structure, properties, and manufacture of nitrogen-, aluminum-, and chromium-containing steel powders that are economically alloyed using diffusion are described. It is noted that the nitrogen release during the decomposition of iron nitrides, when heating, protects the powder particles from oxidation in the plasma jet. It is shown that the coating retains 50% of nitrogen that is contained in the powder. Plasma spraying modes for diffusion-alloying high-nitrogenous steel powders are given. The service properties of plasma coatings based on these powders are analyzed. It is shown that the high-nitrogenous steel powders to a nitrogen content of 8.9 wt % provide the necessary wear resistance and hardness of the coating and the strength of its adhesion to the substrate and corrosion resistance to typical aggressive media. It is noted that increasing the coating porosity promotes stress relaxation and increases its thickness being limited with respect to delamination conditions in comparison with dense coatings on retention of the low defectiveness of the interface and high adhesion to the substrate. The examples of the application of high-nitrogenous steel powders in power engineering during equipment repairs by service companies and overhaul subdivisions of heat power plants are given. It is noted that the plasma spraying of diffusion-alloyed high-nitrogenous steel powders is a unique opportunity to restore nitrided steel products.

  5. Microstructure and Wear Behavior of Atmospheric Plasma-Sprayed AlCoCrFeNiTi High-Entropy Alloy Coating

    Science.gov (United States)

    Tian, Li-Hui; Xiong, Wei; Liu, Chuan; Lu, Sheng; Fu, Ming

    2016-12-01

    Due to the advantages such as high strength, high hardness and good wear resistance, high-entropy alloys (HEAs) attracted more and more attentions in recent decades. However, most reports on HEAs were limited to bulk materials. Although a few of studies on atmospheric plasma-sprayed (APS) HEA coatings were carried out, the wear behavior, especially the high-temperature wear behavior of those coatings has not been investigated till now. Therefore, in this study, APS was employed to deposit AlCoCrFeNiTi high-entropy alloy coating using mechanically alloyed AlCoCrFeNiTi powder as the feedstock. The phase structure of the initial powder, the feedstock powder and the as-sprayed coating was examined by an x-ray diffractometer. The surface morphology of the feedstock powder and the microstructure of the as-sprayed coating were analyzed by field emission scanning electron microscopy and energy-dispersive spectroscopy. The bonding strength and the microhardness of the as-sprayed coating were tested. The wear behavior of the coating at 25, 500, 700 and 900 °C was investigated by analysis of the wear surface morphology and measurements of the volume wear rate and the coefficient of friction.

  6. Laser surface treatment of plasma-sprayed yttria-stabilized zirconia coatings

    Directory of Open Access Journals (Sweden)

    Pinto, M. A.

    2005-12-01

    Full Text Available Un equipo láser continuo de CO2, con potencia nominal de 1 kW, se utilizó para sellar la superficie revestida con ZrO2 8 % Y2O3 por proyección por plasma sobre un substrato de acero AISI 1045. Se investigaron los efectos del tratamiento de fusión con láser sobre la microestrutura y la resistencia a la corrosión del recubrimiento. La resistencia a la corrosión se analizó por medidas electroquímicas en una solución de NaCl al 3 %. Las micrografias mostraron que la superficie del revestimiento presentó varias grietas pequeñas, sin embargo, no fueron observados poros. La microestructura de la capa sellada presentó una estructura en forma de columnas con crecimiento perpendicular a la superficie libre. El sellado a láser mejora la resistencia a la corrosión de los recubrimientos y aumenta la microdureza.

    Un equipo láser continuo de CO2, con potencia nominal de 1 kW, se utilizó para sellar la superficie revestida con ZrO2 8 % Y2O3 por proyección por plasma sobre un substrato de acero AISI 1045. Se investigaron los efectos del tratamiento de fusión con láser sobre la microestrutura y la resistencia a la corrosión del recubrimiento. La resistencia a la corrosión se analizó por medidas electroquímicas en una solución de NaCl al 3 %. Las micrografias mostraron que la superficie del revestimiento presentó varias grietas pequeñas, sin embargo, no fueron observados poros. La microestructura de la capa sellada presentó una estructura en forma de columnas con crecimiento perpendicular a la superficie libre. El sellado a láser mejora la resistencia a la corrosión de los recubrimientos y aumenta la microdureza.

  7. Effect of Gd2O3 on the microstructure and thermal properties of nanostructured thermal barrier coatings fabricated by air plasma spraying

    Directory of Open Access Journals (Sweden)

    Yixiong Wang

    2016-08-01

    Full Text Available The nanostructured 4–8 mol% Gd2O3−4.5 mol% Y2O3-ZrO2 (4–8 mol% GdYSZ coatings were developed by the atmospheric plasma spraying technique. The microstructure and thermal properties of plasma-sprayed 4–8 mol% GdYSZ coatings were investigated. The experimental results indicate that typical microstructure of the as-sprayed coatings were consisted of melted zones, nano-zones, splats, nano-pores, high-volume spheroidal pores and micro-cracks. The porosity of the 4, 6 and 8 mol% GdYSZ coatings was about 9.3%, 11.7% and 13.3%, respectively. It was observed that the addition of gadolinia to the nano-YSZ could significantly reduce the thermal conductivity of nano-YSZ. The thermal conductivity of GdYSZ decreased with increasing Gd2O3 addition. And the reduction in thermal conductivity is mainly attributed to the addition of Gd2O3, which results in the increase in oxygen vacancies, lattice distortion and porosity.

  8. C18-attached membrane funnel-based spray ionization mass spectrometry for quantification of anti-diabetic drug from human plasma.

    Science.gov (United States)

    Li, Wan; Chen, Xiangfeng; Wong, Y-L Elaine; Hung, Y-L Winnie; Wang, Ze; Deng, Liulin; Dominic Chan, T-W

    2016-08-24

    In this work, sorbent-attached membrane funnel-based spray ionization mass spectrometry was explored for quantitative analysis of anti-diabetic drugs spiked in human plasma. C18-attached membrane funnel was fabricated for in situ extraction and clean-up to alleviate matrix suppression effect in the ionization process. Repaglinide was used as a target analyte of anti-diabetic drugs. Under optimal working conditions, good linearity (R(2) > 0.99) was obtained in the concentration range of 1-100 ng mL(-1). The method detection limit of target drugs spiked in the human plasma was around 0.30 ng mL(-1). Through the application of an isotope-labeled internal standard, the signal fluctuation caused by residual background matrices was largely alleviated and the precision of measurement (RSD) was below 15%. The recovery of repaglinide for 5, 25, and 100 ng mL(-1) of spiked human plasma matrixes ranged from 87% to 112%. The developed method was successfully applied to determine repaglinide in plasma volunteers who orally received a dose of drug association. Our results demonstrated that membrane funnel-based spray is a simple and sensitive method for rapid screening analysis of complex biological samples. Copyright © 2016 Elsevier B.V. All rights reserved.

  9. Chemical stability and osteogenic activity of plasma-sprayed boron-modified calcium silicate-based coatings.

    Science.gov (United States)

    Lu, Xiang; Li, Kai; Xie, Youtao; Huang, Liping; Zheng, Xuebin

    2016-11-01

    In recent years, CaSiO 3 bio-ceramic coatings have attracted great attention because of their good bioactivity. However, their high degradation rates in physiological environment restrict their practical applications. In this work, boron-modified CaSiO 3 ceramic (Ca 11 Si 4 B 2 O 22 , B-CS) coating was developed on Ti substrates by plasma-spraying technique attempting to obtain enhanced chemical stability and osteogenic activity. The B-CS coating possessed significantly increased chemical stability due to the introduction of boron and consequently the modified crystal structure, while maintaining good bioactivity. Scanning electron microscope and immunofluorescence studies showed that better cellular adhesion and extinctive filopodia-like processes were observed on the B-CS coating. Compared with the pure CaSiO 3 (CS) coating, the B-CS coating promoted MC3T3-E1 cells attachment and proliferation. In addition, enhanced collagen I (COL-I) secretion, alkaline phosphatase activity, and extracellular matrix mineralization levels were detected from the B-CS coating. According to RT-PCR results, notable up-regulation expressions of mineralized tissue-related genes, such as runt-related transcription factor 2 (Runx2), bone sialoprotein and osteocalcin, and bone morphogenetic protein 7 (BMP-7) were observed on the B-CS coating compared with the CS coating. The above results suggested that Ca 11 Si 4 B 2 O 22 coatings possess excellent osteogenic activity and might be a promising candidate for orthopedic applications.

  10. Determination of Scattering and Absorption Coefficients for Plasma-Sprayed Yttria-Stabilized Zirconia Thermal Barrier Coatings at Elevated Temperatures

    Science.gov (United States)

    Eldridge, Jeffrey I.; Spuckler, Charles M.; Markham, James R.

    2009-01-01

    The temperature dependence of the scattering and absorption coefficients for a set of freestanding plasma-sprayed 8 wt% yttria-stabilized zirconia (8YSZ) thermal barrier coatings (TBCs) was determined at temperatures up to 1360 C in a wavelength range from 1.2 micrometers up to the 8YSZ absorption edge. The scattering and absorption coefficients were determined by fitting the directional-hemispherical reflectance and transmittance values calculated by a four-flux Kubelka Munk method to the experimentally measured hemispherical-directional reflectance and transmittance values obtained for five 8YSZ thicknesses. The scattering coefficient exhibited a continuous decrease with increasing wavelength and showed no significant temperature dependence. The scattering is primarily attributed to the relatively temperature-insensitive refractive index mismatch between the 8YSZ and its internal voids. The absorption coefficient was very low (less than 1 per centimeter) at wavelengths between 2 micrometers and the absorption edge and showed a definite temperature dependence that consisted of a shift of the absorption edge to shorter wavelengths and an increase in the weak absorption below the absorption edge with increasing temperature. The shift in the absorption edge with temperature is attributed to strongly temperature-dependent multiphonon absorption. While TBC hemispherical transmittance beyond the absorption edge can be predicted by a simple exponential decrease with thickness, below the absorption edge, typical TBC thicknesses are well below the thickness range where a simple exponential decrease in hemispherical transmittance with TBC thickness is expected. [Correction added after online publication August 11, 2009: "edge to a shorter wavelengths" has been updated as edge to shorter wavelengths."

  11. Design and optimization of coating structure for the thermal barrier coatings fabricated by atmospheric plasma spraying via finite element method

    Directory of Open Access Journals (Sweden)

    L. Wang

    2014-06-01

    Full Text Available The first prerequisite for fabricating the thermal barrier coatings (TBCs with excellent performance is to find an optimized coating structure with high thermal insulation effect and low residual stress. This paper discusses the design and optimization of a suitable coating structure for the TBCs prepared by atmospheric plasma spraying (APS using the finite element method. The design and optimization processes comply with the rules step by step, as the structure develops from a simple to a complex one. The research results indicate that the suitable thicknesses of the bond-coating and top-coating are 60–120 μm and 300–420 μm, respectively, for the single ceramic layer YSZ/NiCoCrAlY APS-TBC. The embedded interlayer (50 wt.%YSZ + 50 wt.%NiCoCrAlY will further reduce the residual stress without sacrificing the thermal insulation effect. The double ceramic layer was further considered which was based on the single ceramic layer TBC. The embedded interlayer and the upper additional ceramic layer will have a best match between the low residual stress and high thermal insulation effect. Finally, the optimized coating structure was obtained, i.e., the La2Ce2O7(LC/YSZ/Interlayer/NiCoCrAlY coating structure with appropriate layer thickness is the best choice. The effective thermal conductivity of this optimized LC/YSZ/IL/BL TBC is 13.2% lower than that of the typical single ceramic layer YSZ/BL TBC.

  12. Plasma spray formed near-net-shape MoSi2-Si3N4 bulk nanocomposites-structure property evaluation

    International Nuclear Information System (INIS)

    Hong, S.J.; Viswanathan, V.; Rea, K.; Patil, S.; Deshpande, S.; Georgieva, P.; McKechnie, T.; Seal, S.

    2005-01-01

    This article, for the first time, presents the challenges toward the successful consolidation of near-net-shape bulk MoSi 2 -Si 3 N 4 -SiC nanocomposite using plasma spray forming. A detailed characterization of the spray formed bulk nanocomponent has been performed using optical microscopy (OM), scanning electron microscopy (SEM), scanning transmission electron microscopy (STEM), and Vickers hardness testing. Vickers hardness (900 Hv) and fracture toughness (∼>5 MPa m 1/2 ) of the nanocomposite showed a little deviation from the expected, which might be due to the difference in the particle (Si 3 N 4 ) size and their distribution in the MoSi 2 matrix as a function of component thickness. Relatively higher hardness is attributed to the retention of the nanostructure in the composite. In addition, the as fabricated bulk nanocomposite showed enhanced oxidation resistance

  13. Improvement of wear resistance of machine elements by plasma spraying followed by hardening in the chlorine-barium melt

    International Nuclear Information System (INIS)

    Fominykh, V.V.; Stepanov, V.V.

    1979-01-01

    Proposed is the mathematical model, allowing to choose the optimal regime of sprayed coating hardening in the BaCl 2 salt melt. The method of hardening of machine elements by spraying wear resistance coatings of the Ni-Cr-B-Si alloys is described. It is established that diffusion heating followed by coating melting in the BaCl 2 solution increases the adhesion of sprayed layer to substrate metal. The formation of intermediate intermetallic compounds of the Ni 3 Si and Ni 3 Fe types takes place as a result of diffusion of interacting material atoms and valence electron joining

  14. Phase transformations in air plasma-sprayed yttria-stabilized zirconia thermal barrier coatings

    Directory of Open Access Journals (Sweden)

    Julián D. Osorio

    2014-01-01

    Full Text Available En este trabajo, las transformaciones de fase en Recubrimientos de Barrera Térmica (TBC constituidos por ZrO 2 – 8 wt.% Y2O3 (zirconia - 8 wt.% ytrria fueron estudiados a través de Difracción de Rayos X (XRD y refinamiento Rietveld. Las muestras de TBC fueron depositadas mediante aspersión por plasma atmosférico sobre un sustrato tipo Inconel 625 y fueron tratadas térmicamente con dos condiciones diferentes: en la primera se utilizó una temperatura de 1100oC con tiempos de exposición entre 1 hora y 1000 horas; en la segunda las muestras fueron sometidas a temperaturas entre 700oC y 1100o durante 50 horas. De acuerdo a los resultados obtenidos mediante refinamiento Rietveld el contenido de fase cúbica en el recubrimiento (TC se incrementa con el tiempo y la temperatura, desde 7.3 wt.% hasta 15.7 wt.% después de 1000 horas a 1100oC. La fase cúbica en grandes cantidades es indeseable debido a que presenta inferiores propiedades mecánicas cuando se compara con la fase tetragonal. Después de 800 horas de exposición a alta temperatura, el contenido de Y2O3 en la fase tetragonal se reduce hasta 6.6 wt.% y una fracción de la fase tetragonal transforma a monoclínica durante el enfriamiento. La fase monoclínica alcanza 18.0 wt.% después de 1000 horas. Esta fase es también indeseable porque además de tener una mayor conductividad térmica, la transformación de tetragonal a monoclínica viene acompañada de un cambio volumétrico de alrededor de 5% que promueve la formación y propagación de grietas, las cuales comprometen la integridad del recubrimiento.

  15. Evaluation of Surface Cleaning Procedures in Terms of Gas Sensing Properties of Spray-Deposited CNT Film: Thermal- and O2 Plasma Treatments

    Science.gov (United States)

    Kim, Joon Hyub; Song, Min-Jung; Kim, Ki Beom; Jin, Joon-Hyung; Min, Nam Ki

    2016-01-01

    The effect of cleaning the surface of single-walled carbon nanotube (SWNT) networks by thermal and the O2 plasma treatments is presented in terms of NH3 gas sensing characteristics. The goal of this work is to determine the relationship between the physicochemical properties of the cleaned surface (including the chemical composition, crystal structure, hydrophilicity, and impurity content) and the sensitivity of the SWNT network films to NH3 gas. The SWNT networks are spray-deposited on pre-patterned Pt electrodes, and are further functionalized by heating on a programmable hot plate or by O2 plasma treatment in a laboratory-prepared plasma chamber. Cyclic voltammetry was employed to semi-quantitatively evaluate each surface state of various plasma-treated SWNT-based electrodes. The results show that O2 plasma treatment can more effectively modify the SWNT network surface than thermal cleaning, and can provide a better conductive network surface due to the larger number of carbonyl/carboxyl groups, enabling a faster electron transfer rate, even though both the thermal cleaning and the O2 plasma cleaning methods can eliminate the organic solvent residues from the network surface. The NH3 sensors based on the O2 plasma-treated SWNT network exhibit higher sensitivity, shorter response time, and better recovery of the initial resistance than those prepared employing the thermally-cleaned SWNT networks. PMID:28042843

  16. Evaluation of Surface Cleaning Procedures in Terms of Gas Sensing Properties of Spray-Deposited CNT Film: Thermal- and O2 Plasma Treatments

    Directory of Open Access Journals (Sweden)

    Joon Hyub Kim

    2016-12-01

    Full Text Available The effect of cleaning the surface of single-walled carbon nanotube (SWNT networks by thermal and the O2 plasma treatments is presented in terms of NH3 gas sensing characteristics. The goal of this work is to determine the relationship between the physicochemical properties of the cleaned surface (including the chemical composition, crystal structure, hydrophilicity, and impurity content and the sensitivity of the SWNT network films to NH3 gas. The SWNT networks are spray-deposited on pre-patterned Pt electrodes, and are further functionalized by heating on a programmable hot plate or by O2 plasma treatment in a laboratory-prepared plasma chamber. Cyclic voltammetry was employed to semi-quantitatively evaluate each surface state of various plasma-treated SWNT-based electrodes. The results show that O2 plasma treatment can more effectively modify the SWNT network surface than thermal cleaning, and can provide a better conductive network surface due to the larger number of carbonyl/carboxyl groups, enabling a faster electron transfer rate, even though both the thermal cleaning and the O2 plasma cleaning methods can eliminate the organic solvent residues from the network surface. The NH3 sensors based on the O2 plasma-treated SWNT network exhibit higher sensitivity, shorter response time, and better recovery of the initial resistance than those prepared employing the thermally-cleaned SWNT networks.

  17. DEVELOPMENT OF WEAR RESISTANT COATINGS FORMED BY PLASMA SPRAYING OF ALLOY Ni–Fe–Cr–Si–B–C SYSTEM REINFORCED WITH CERAMICS Al2O3

    Directory of Open Access Journals (Sweden)

    A. S. Kalinichenko

    2016-01-01

    Full Text Available . Creating a functionally oriented, including nanostructured, anti-friction materials and coatings with qualitatively new complex of service properties is an important scientific and practical problem. In particular, for the cable industry it is urgent task of ensuring the high performance properties of fast deteriorating stretching and supporting rollers. Working surfaces of these parts operate under practically dry friction conditions with constantly updated material of stretching wire. Plasma spraying is one of the widely used methods of surface engineering to create wear resistant coatings and which is characterized with process flexibility and the ability to create coatings using various materials and alloys including composite ones. The installation UPU-3D with the PP-25 plasma torch was used for plasma spraying. The thickness of the sprayed layer was 0.8–1.1 mm. As a material for the deposition of composite coatings a powder mixture of self-fluxing nickel alloy PG-HN80SR4 (system Ni–Fe–Cr–Si–B–C and a neutral oxide ceramics Al2O3 was used. The amount of ceramics varied from 15 to 33 %. This ceramic oxide was selected due to the desire to reduce coatings’ costs while providing high durability. Carried out phase and microstructural studies have shown when ceramics was added in an amount more than 20 % a formation of conglomerates formed by not melted alumina particles often was observed. These conglomerates serve as crack formation centers in the coating. The phase composition of the coatings practically does not depend on the content of ceramics compounds. Tribological tests have shown that the best results were obtained when the content of the oxide ceramic in the coating was in the range from 15 to 20 %.

  18. Microstructure and Wear Behavior of FeCoCrNiMo0.2 High Entropy Coatings Prepared by Air Plasma Spray and the High Velocity Oxy-Fuel Spray Processes

    Directory of Open Access Journals (Sweden)

    Tianchen Li

    2017-09-01

    Full Text Available In the present research, the spherical FeCoCrNiMo0.2 high entropy alloy (HEA powders with a single FCC solid solution structure were prepared by gas atomization. Subsequently, the FeCoCrNiMo0.2 coatings with a different content of oxide inclusions were prepared by air plasma spraying (APS and high-velocity oxy-fuel spraying (HVOF, respectively. The microstructure, phase composition, mechanical properties, and tribological behaviors of these HEA coatings were investigated. The results showed that both HEA coatings showed a typical lamellar structure with low porosity. Besides the primary FCC phase, a mixture of Fe2O3, Fe3O4, and AB2O4 (A = Fe, Co, Ni, and B = Fe, Cr was identified as the oxide inclusions. The oxide content of the APS coating and HVOF coating was calculated to be 47.0% and 12.7%, respectively. The wear resistance of the APS coating was approximately one order of magnitude higher than that of the HVOF coating. It was mainly attributed to the self-lubricated effect caused by the oxide films. The mass loss of the APS coating was mainly ascribed to the breakaway of the oxide film, while the main wear mechanism of the HVOF coating was the abrasive wear.

  19. New tools to optimise spray dryers

    NARCIS (Netherlands)

    Verschueren, M.; Straatsma, J.; Schutyser, M.A.I.; Akkerman, C.; Jong, de P.

    2007-01-01

    Spray drying is an essential unit operation for the manufacture of many products with specific powder properties. It is characterised by atomisation of a solution or suspension into droplets, followed by subsequent drying of these droplets by evaporation of water or other solvents. Spray drying is

  20. Yb2Si2O7 Environmental Barrier Coatings Deposited by Various Thermal Spray Techniques: A Preliminary Comparative Study

    Science.gov (United States)

    Bakan, Emine; Marcano, Diana; Zhou, Dapeng; Sohn, Yoo Jung; Mauer, Georg; Vaßen, Robert

    2017-08-01

    Dense, crack-free, uniform, and well-adhered environmental barrier coatings (EBCs) are required to enhance the environmental durability of silicon (Si)-based ceramic matrix composites in high pressure, high gas velocity combustion atmospheres. This paper represents an assessment of different thermal spray techniques for the deposition of Yb2Si2O7 EBCs. The Yb2Si2O7 coatings were deposited by means of atmospheric plasma spraying (APS), high-velocity oxygen fuel spraying (HVOF), suspension plasma spraying (SPS), and very low-pressure plasma spraying (VLPPS) techniques. The initial feedstock, as well as the deposited coatings, were characterized and compared in terms of their phase composition. The as-sprayed amorphous content, microstructure, and porosity of the coatings were further analyzed. Based on this preliminary investigation, the HVOF process stood out from the other techniques as it enabled the production of vertical crack-free coatings with higher crystallinity in comparison with the APS and SPS techniques in atmospheric conditions. Nevertheless, VLPPS was found to be the preferred process for the deposition of Yb2Si2O7 coatings with desired characteristics in a controlled-atmosphere chamber.

  1. Establishing empirical relationships to predict porosity level and corrosion rate of atmospheric plasma-sprayed alumina coatings on AZ31B magnesium alloy

    Directory of Open Access Journals (Sweden)

    D. Thirumalaikumarasamy

    2014-06-01

    Full Text Available Plasma sprayed ceramic coatings are successfully used in many industrial applications, where high wear and corrosion resistance with thermal insulation are required. In this work, empirical relationships were developed to predict the porosity and corrosion rate of alumina coatings by incorporating independently controllable atmospheric plasma spray operational parameters (input power, stand-off distance and powder feed rate using response surface methodology (RSM. A central composite rotatable design with three factors and five levels was chosen to minimize the number of experimental conditions. Within the scope of the design space, the input power and the stand-off distance appeared to be the most significant two parameters affecting the responses among the three investigated process parameters. A linear regression relationship was also established between porosity and corrosion rate of the alumina coatings. Further, sensitivity analysis was carried out and compared with the relative impact of three process parameters on porosity level and corrosion rate to verify the measurement errors on the values of the uncertainty in estimated parameters.

  2. PLASMA SPRAYED Al₂O₃-13 WT.%TiO₂ COATING SEALED WITH ORGANIC-INORGANIC HYBRID AGENT AND ITS CORROSION RESISTANCE IN ACID ENVIRONMENT

    Directory of Open Access Journals (Sweden)

    Zehua Zhou

    2016-07-01

    Full Text Available A novel organic-inorganic hybrid material of γ-methacryloxypropyltrime-thoxysilane (KH570 -SiO₂ was fabricated by Sol-Gel method. The hybrid material was used as the sealing agent for the plasma sprayed Al₂O₃-13 wt.% TiO₂ coating. Infrared spectrum and grafted mechanism of the hybrid agent (HA were studied. Moreover, morphology and porosity, as well as characteristics of immersion plus electrochemical corrosion in acid environment of the coating with and without sealing treatment were evaluated, compared with those of the coating sealed with the conventional silicone resin agent (SRA. The results reveal that KH570 was successfully grafted onto the surface of SiO₂. The HA film sealed on the surface of the coating presents a little better quality than the SRA film. The porosities of the coatings after the sealing treatment decreased. Furthermore, the sealing treatment can improve efficiently the corrosion resistance of the coating in 5 vol.% HCl solution. The hybrid sealing agent can become a candidate for the plasma sprayed Al₂O₃-13 wt.% TiO₂ coating used in acid environment to overcome some disadvantages of organic agents such as severely environmental pollution.

  3. Direct introduction of volatile carbon compounds into the spray chamber of an inductively coupled plasma mass spectrometer: Sensitivity enhancement for selenium

    International Nuclear Information System (INIS)

    Kovacevic, Miroslav; Goessler, Walter

    2005-01-01

    The effect of signal enhancement of elements with ionization potentials in the range from 9 to 11 eV by carbon-containing compounds is a well-known phenomenon in inductively coupled plasma mass spectrometry (ICPMS). It has traditionally been exploited through the addition of organic solvents to the sample matrix or to the mobile phase to improve sensitivity. In the present work, aqueous solutions of volatile carbon compounds (acetone, methanol and acetic acid) were directly introduced into the thermostatted spray chamber rather than being added to the sample matrix. It is presumed that no aerosol is produced from these solutions and only vapors of organic compounds are swept into the plasma together with the sample aerosol. When a 0.40 mol l -1 aqueous solution of acetone was introduced directly into the spray chamber, the signals for arsenic and selenium were enhanced by a factor of 4.2. The usefulness of this approach was demonstrated through the achievement of lower instrumental detection limits for selenium at m/z 82 (0.1 ng ml -1 ) compared to the system without direct introduction of volatile carbon compounds (0.5 ng ml -1 ). The method was successfully applied in the determination of traces of selenium in natural water, urine and bovine liver reference material

  4. Influence of non-thermal plasma on structural and electrical properties of globular and nanostructured conductive polymer polypyrrole in water suspension.

    Science.gov (United States)

    Galář, Pavel; Khun, Josef; Kopecký, Dušan; Scholtz, Vladimír; Trchová, Miroslava; Fučíková, Anna; Jirešová, Jana; Fišer, Ladislav

    2017-11-08

    Non-thermal plasma has proved its benefits in medicine, plasma assisted polymerization, food industry and many other fields. Even though, the ability of non-thermal plasma to modify surface properties of various materials is generally known, only limited attention has been given to exploitations of this treatment on conductive polymers. Here, we show study of non-thermal plasma treatment on properties of globular and nanostructured polypyrrole in the distilled water. We observe that plasma presence over the suspension level doesn't change morphology of the polymer (shape), but significantly influences its elemental composition and physical properties. After 60 min of treatment, the relative concentration of chloride counter ions decreased approximately 3 and 4 times for nanostructured and globular form, respectively and concentration of oxygen increased approximately 3 times for both forms. Simultaneously, conductivity decrease (14 times for globular and 2 times for nanostructured one) and changes in zeta potential characteristics of both samples were observed. The modification evolution was dominated by multi-exponential function with time constants having values approximately 1 and 10 min for both samples. It is expected that these time constants are related to two modification processes connected to direct presence of the spark and to long-lived species generated by the plasma.

  5. Pulsed arc plasma jet synchronized with drop-on-demand dispenser

    Science.gov (United States)

    Mavier, F.; Lemesre, L.; Rat, V.; Bienia, M.; Lejeune, M.; Coudert, J.-F.

    2017-04-01

    This work concerns with the liquid injection in arc plasma spraying for the development of finely structured ceramics coatings. Nanostructured coatings can be now achieved with nanopowders dispersed in a liquid (SPS: Suspension Plasma Spraying) or with a salt dissolved into a liquid (SPPS: Solution Precursor Plasma Spraying) injected into the plasma jet. Controlling electric arc instabilities confined in non-transferred arc plasma torch is therefore a key issue to get reproducible coating properties. Adjustment of parameters with a mono-cathode arc plasma allows a new resonance mode called “Mosquito”. A pulsed arc plasma producing a periodic regular voltage signal with modulation of enthalpy is obtained. The basic idea is to synchronize the injection system with the arc to introduce the liquid material in each plasma oscillation in the same conditions, in order to control the plasma treatment of the material in-fly. A custom-developed pulsed arc plasma torch is used with a drop-on-demand dispenser triggered by the arc voltage. A delay is added to adjust the droplets emission time and their penetration into the plasma gusts. Indeed, the treatment of droplets is also shown to be dependent on this injection delay. A TiO2 suspension and an aqueous solution of aluminium nitrate were optimized to get ejectable inks forming individual droplets. The feasibility of the process was demonstrated for SPS and SPPS techniques. Coatings from the suspension and the solution were achieved. First synchronized sprayings show a good penetration of the droplets into the plasma. Coatings show a fine structure of cauliflowers shapes. The synchronization of the ejection allows a control of morphology and a better deposition efficiency. Further investigations will find the optimal operating parameters to show the full potential of this original liquid injection technique.

  6. Influence of microstructure on hardness of plasma sprayed Al2O3–TiO2–MgO coatings with interface diffusion by heat treatment

    Science.gov (United States)

    Chen, Kunlun; Song, Peng; Li, Chao; Lu, Jiansheng

    2017-12-01

    The effect of heat treatment on the microstructure and mechanical properties of Al2O3–TiO2 coatings doped with 5 wt% MgO was investigated in this paper. The composite coatings were prepared by atmospheric plasma spraying (APS) and heat treated at 1000 °C for 24 h in Ar. The coatings were analyzed using scanning electron microscopy with electron probe x-ray microanalysis and x-ray diffraction. The hardness was determined using a Vickers hardness test on the as-sprayed coatings and after heat treatment. The results showed that the interface diffusion between the Al-rich and Ti-rich layers resulted in mutual pinning within the coating during the heat treatment. The newly formed MgAl2O4 phase promoted cracking-healing behavior within the coating. We conclude that increase of the hardness of the coatings was mainly caused by the mutual pinning interface and crack healing.

  7. Elevated Temperature Solid Particle Erosion Performance of Plasma-Sprayed Co-based Composite Coatings with Additions of Al2O3 and CeO2

    Science.gov (United States)

    Nithin, H. S.; Desai, Vijay; Ramesh, M. R.

    2017-11-01

    In this paper, investigation into solid particle erosion behavior of atmospheric plasma-sprayed composite coating of CoCrAlY reinforced with Al2O3 and CeO2 oxides on Superni 76 at elevated temperature of 600 °C is presented. Alumina particles are used as erodent at two impact angles of 30° and 90°. The microstructure, porosity, hardness, toughness and adhesion properties of the as-sprayed coatings are studied. The effects of temperature and phase transformation in the coatings during erosion process are analyzed using XRD and EDS techniques. Optical profilometer is used for accurate elucidation of erosion volume loss. CoCrAlY/CeO2 coating showed better erosion resistance with a volume loss of about 50% of what was observed in case of CoCrAlY/Al2O3/YSZ coating. Lower erosion loss is observed at 90° as compared to 30° impact angle. The erosion mechanism evaluated using SEM micrograph revealed that the coatings experienced ductile fracture exhibiting severe deformation with unusual oxide cracks. Reinforced metal oxides provide shielding effect for erodent impact, enabling better erosion resistance. The oxidation of the coating due to high-temperature exposure reforms erosion process into oxidation-modified erosion process.

  8. Thermophysical Properties of Cold- and Vacuum Plasma-Sprayed Cu-Cr-X Alloys, NiAl and NiCrAlY Coatings II: Specific Heat Capacity

    Science.gov (United States)

    Raj, S. V.

    2017-11-01

    Part I of the paper discussed the temperature dependencies of the electrical resistivities, thermal conductivities, thermal diffusivities and total hemispherical emissivities of several vacuum plasma-sprayed (VPS) and cold-sprayed (CS) copper alloy monolithic coatings, VPS NiAl, VPS NiCrAlY, extruded GRCop-84 and as-cast Cu-17(wt.%)Cr-5%Al. Part II discusses the temperature dependencies of the constant-pressure specific heat capacities, C P, of these coatings. The data were empirically regression-fitted with the equation: \\varvec{C}_{P} = {AT}^{4} + {BT}^{3} + {CT}^{2} + DT + \\varvec{E}where T is the absolute temperature and A, B, C, D and E are regression constants. The temperature dependencies of the molar enthalpy, molar entropy and Gibbs molar free energy determined from experimental values of molar specific heat capacity are reported. Calculated values of C P using the Neumann-Kopp (NK) rule were in poor agreement with experimental data. Instead, a modification of the NK rule was found to predict values closer to the experimental data with an absolute deviation less than 6.5%. The specific molar heat capacities for all the alloys did not agree with the Dulong-Petit law, and C P > 3 R, where R is the universal gas constant, were measured for all the alloys except NiAl for which C P < 3 R at all temperatures.

  9. Influence of the spray velocity on arc-sprayed coating structures

    Science.gov (United States)

    Steffens, H.-D.; Nassenstein, K.

    1999-09-01

    Thermal spray processes such as plasma spraying and HVOF have gained markets due to a steady process of development of materials and equipment. One disadvantage of thermal spray processes is that costs must be competitive compared to techniques such as PTA and electroplating. In order to reduce costs, the more economical spray processes like conventional wire flame spraying, as well as arc spraying, are becoming more popular. There are modern arc spray gun designs on the market that meet the requirements of modern coating properties, for example aviation overhaul applications as well as the processing of cored wires. Nevertheless, the physical basis of arc spraying is well known. The aim of the present investigation is to show how the influence of spray velocity (not particle velocity) affects coating structure with respect to arc spray parameters.

  10. Corrosion behaviors and effects of corrosion products of plasma electrolytic oxidation coated AZ31 magnesium alloy under the salt spray corrosion test

    Science.gov (United States)

    Wang, Yan; Huang, Zhiquan; Yan, Qin; Liu, Chen; Liu, Peng; Zhang, Yi; Guo, Changhong; Jiang, Guirong; Shen, Dejiu

    2016-08-01

    The effects of corrosion products on corrosion behaviors of AZ31 magnesium alloy with a plasma electrolytic oxidation (PEO) coating were investigated under the salt spray corrosion test (SSCT). The surface morphology, cross-sectional microstructure, chemical and phase compositions of the PEO coating were determined using scanning electron microscopy (SEM) equipped with energy dispersive X-ray spectroscopy (EDS) and X-ray diffraction analysis (XRD), respectively. Further, the corrosion process of the samples under the SSCT was examined in a non-aqueous electrolyte (methanol) using electrochemical impedance spectroscopy (EIS) coupled with equivalent circuit. The results show that the inner layer of the coating was destroyed firstly and the corrosion products have significant effects on the corrosion behaviors of the coating. The results above are discussed and an electrochemical corrosion model is proposed in the paper.

  11. Application of Higher Density Iron Oxide Nanoparticle Pellicles to Enrich the Plasma Membrane and Its Proteome from Cells in Suspension.

    Science.gov (United States)

    Rose, Rebecca L; Choksawangkarn, Waeowalee; Fenselau, Catherine

    2018-01-01

    Enrichment of the plasma membrane represents one valuable method to characterize the surfaceome, along with other plasma membrane and structural proteins. Currently, the overlapping densities of many subcellular organelles hinder enrichment of the plasma membrane by centrifugation. However, external access to the plasma membrane of intact cells allows the attachment of a nanoparticle pellicle to enhance its density and facilitate enrichment. We describe the synthesis of iron oxide nanoparticles, attachment of the pellicle to suspended cells, and recovery of plasma membrane proteins for proteomic analysis.

  12. [The spectra of a laser-produced plasma source with CO2, O2 and CF4 liquid aerosol spray target].

    Science.gov (United States)

    Ni, Qi-Liang; Chen, Bo

    2008-11-01

    A laser-produced plasma (LPP) source with liquid aerosol spray target and nanosecond laser was developed, based on both soft X-ray radiation metrology and extreme ultraviolet projection lithography (EUVL). The LPP source is composed of a stainless steel solenoid valve whose temperature can be continuously controlled, a Nd : YAG laser with pulse width, working wavelength and pulse energy being 7 ns, 1.064 microm and 1J respectively, and a pulse generator which can synchronously control the valve and the laser. A standard General Valve Corporation series 99 stainless steel solenoid valve with copper gasket seals and a Kel-F poppet are used in order to minimize leakage and poppet deformation during high-pressure cryogenic operation. A close fitting copper cooling jacket surrounds the valve body. The jacket clamps a copper coolant carrying tube 3 mm in diameter, which is fed by an automatically pressurized liquid nitrogen-filled dewar. The valve temperature can be controlled between 77 and 473 K. For sufficiently high backing pressure and low temperature, the valve reservoir gas can undergo a gas-to-liquid phase transition. Upon valve pulsing, the liquid is ejected into a vacuum and breaks up into droplets, which is called liquid aerosol spray target. For the above-mentioned LPP source, firstly, by the use of Cowan program on the basis of non-relativistic quantum mechanics, the authors computed the radiative transition wavelengths and probabilities in soft X-ray region for O4+, O5+, O6+, O7+, F5+, F6+ and F7+ ions which were correspondingly produced from the interaction of the 10(11)-10(12) W x cm(-2) power laser with liquid O2, CO2 and CF4 aerosol spray targets. Secondly, the authors measured the spectra of liquid O2, CO2 and CF4 aerosol spray target LPP sources in the 6-20 nm band for the 8 x 10(11) W x cm(-2) laser irradiance. The measured results were compared with the Cowan calculated results ones, and the radiative transition wavelength and probability for the

  13. Spray cooling

    International Nuclear Information System (INIS)

    Rollin, Philippe.

    1975-01-01

    Spray cooling - using water spraying in air - is surveyed as a possible system for make-up (peak clipping in open circuit) or major cooling (in closed circuit) of the cooling water of the condensers in thermal power plants. Indications are given on the experiments made in France and the systems recently developed in USA, questions relating to performance, cost and environmental effects of spray devices are then dealt with [fr

  14. MgO thin films deposited by electrostatic spray pyrolysis for protecting layers in AC-plasma display panel

    CERN Document Server

    Kim, S G

    1999-01-01

    MgO thin films were deposited on SiO sub 2 (100) substrates by using electrostatic spray pyrolysis and Mg(tmhd) sub 2 as the precursor. The growth rates of the films varyed from 34 to 87 A/min and were measured for various substrate and guide temperatures. X-ray diffraction analysis provide evidence that the MgO films deposited at temperatures as low as 400 approx 500 .deg. C had preferred orientation to (100) plane perpendicular to the substrate surface. X-ray photoelectron spectroscopy and Auger electron spectroscopy data indicated that there were few organics incorporated in the films.

  15. Morphologic and Chemical Properties of PMMA/ATH Layers with Enhanced Abrasion Resistance Realised by Cold Plasma Spraying at Atmospheric Pressure

    Directory of Open Access Journals (Sweden)

    L. Wallenhorst

    2018-01-01

    Full Text Available This study investigated the morphologic and chemical properties of coatings based on PMMA/ATH powder and deposited by cold plasma spraying on wood and glass. Since the deposition of pure PMMA/ATH powder with air as process gas yielded coatings with insufficient abrasion resistance, two modifications of the basic process were investigated. Previous studies showed that replacing air as process gas with forming gas did not enhance the abrasion resistance, but the addition of a phenol-formaldehyde resin (PF succeeded in stabilising the particle coatings. In this work, results from morphologic and chemical analysis suggested an encasement of the PMMA/ATH particles by plasma-modified PF and thus a fusion of individual particles, explaining the enhanced bonding. Moreover, adhesion tests confirmed an outstanding bonding between the coating and wood as well as glass, which is assumed to result from interactions between the PF’s hydroxyl groups and functional groups on the substrates’ surfaces. Studies on the wettability revealed a hydrophobic character of such coatings, therefore generally indicating a possible application, for example, to reduce water uptake by wooden materials.

  16. Lu2O3-SiO2-ZrO2 Coatings for Environmental Barrier Application by Solution Precursor Plasma Spraying and Influence of Precursor Chemistry

    Science.gov (United States)

    Darthout, Émilien; Quet, Aurélie; Braidy, Nadi; Gitzhofer, François

    2014-02-01

    As environmental barrier coatings are subjected to thermal stress in gas turbine engines, the introduction of a secondary phase as zircon (ZrSiO4) is likely to increase the stress resistance of Lu2Si2O7 coatings generated by induction plasma spraying using liquid precursors. In a first step, precursor chemistry effect is investigated by the synthesis of ZrO2-SiO2 nanopowders by induction plasma nanopowder synthesis technique. Tetraethyl orthosilicate (TEOS) as silicon precursor and zirconium oxynitrate and zirconium ethoxide as zirconium precursors are mixed in ethanol and produce a mixture of tetragonal zirconia and amorphous silica nanoparticles. The use of zirconium ethoxide precursor results in zirconia particles with diameter below 50 nm because of exothermic thermal decomposition of the ethoxide and its high boiling point with respect to solvent, while larger particles are formed when zirconium oxynitrate is employed. The formation temperature of zircon from zirconia and silica oxides is found at 1425 °C. Second, coatings are synthesized in Lu2O3-ZrO2-SiO2 system. After heat treatment, the doping effect of lutetium on zirconia grains totally inhibits the zircon formation. Dense coatings are obtained with the use of zirconium ethoxide because denser particles with a homogeneous diameter distribution constitute the coating.

  17. Thermophysical Properties of Cold and Vacuum Plasma Sprayed Cu-Cr-X Alloys, NiAl and NiCrAlY Coatings. Part 1; Electrical and Thermal Conductivity, Thermal Diffusivity, and Total Hemispherical Emissivity

    Science.gov (United States)

    Raj, S. V.

    2017-01-01

    This two-part paper reports the thermophysical properties of several cold and vacuum plasma sprayed monolithic Cu and Ni-based alloy coatings. Part I presents the electrical and thermal conductivity, thermal diffusivity, and total hemispherical emissivity data while Part II reports the specific heat capacity data for these coatings. Metallic copper alloys, stoichiometric NiAl and NiCrAlY coatings were fabricated by either the cold sprayed or the vacuum plasma spray deposition processes for thermal property measurements between 77 and 1223 K. The temperature dependencies of the thermal conductivities, thermal diffusivities, electrical conductivities and total hemispherical emissivities of these cold and vacuum sprayed monolithic coatings are reported in this paper. The electrical and thermal conductivity data correlate reasonably well for Cu-8%Cr-1%Al, Cu-23%Cr-5%Al and NiAl in accordance with the Wiedemann-Franz (WF) law although a better fit is obtained using the Smith-Palmer relationship. The Lorentz numbers determined from the WF law are close to the theoretical value.

  18. Calcium titanate (CaTiO3) dielectrics prepared by plasma spray and post-deposition thermal treatment

    Czech Academy of Sciences Publication Activity Database

    Ctibor, Pavel; Kotlan, Jiří; Pala, Zdeněk; Sedláček, J.; Hájková, Zuzana; Matys Grygar, Tomáš

    2015-01-01

    Roč. 72, December (2015), s. 123-132 ISSN 0025-5408 Institutional support: RVO:61389021 ; RVO:61388980 Keywords : Ceramics * Plasma deposition * Impedance spectroscopy * Raman spectroscopy * Dielectrics Subject RIV: JH - Ceramics, Fire-Resistant Materials and Glass; JH - Ceramics, Fire-Resistant Materials and Glass (UACH-T) Impact factor: 2.435, year: 2015 http://www.sciencedirect.com/science/article/pii/S0025540815300623

  19. Microstructure and Properties of Plasma-Sprayed Mixture of Cr2O3 and TiO2

    Czech Academy of Sciences Publication Activity Database

    Ctibor, Pavel; Píš, I.; Kotlan, J.; Pala, Zdeněk; Štengl, Václav; Homola, P.

    2013-01-01

    Roč. 22, č. 7 (2013), s. 1163-1169 ISSN 1059-9630 Institutional support: RVO:61389021 ; RVO:61388980 Keywords : bandgap * Cr2O3 * photocatalysis * resistivity * spectroscopy * TiO2 Subject RIV: BL - Plasma and Gas Discharge Physics; CA - Inorganic Chemistry (UACH-T) Impact factor: 1.491, year: 2013 http://link.springer.com/article/10.1007%2Fs11666-013-9969-9

  20. Study on the Removal of SO2 from Simulated Flue Gas Using Dry Calcium-Spray with DBD Plasma

    International Nuclear Information System (INIS)

    Yi Chengwu; Wu Chundu; Chen Zhigang; Ou Hongxiang; Shao Xuejun

    2008-01-01

    In this study, lime-hydrate (Ca(OH) 2 ) desulfurizer was treated by plasma with strong ionization discharge of a dielectric barrier. The removal of SO 2 from simulated flue gas was investigated. The principles of SO 2 removal are discussed. Several factors affecting the efficiency of SO 2 removal were studied. They included the ratio of calcium to sulfur (Ca/S), desulfurizer granularity, residence time of the flue gas, voltage applied to the discharge electrode in the plasma generator, and energy consumption. Experimental results indicate that the increase in Ca/S ratio, the applied voltage and discharge power, the residence time, and the reduction in the desulfurizer granularity all can raise the SO 2 removal efficiency. The SO 2 removal efficiency was up to 91.3% under the following conditions, namely a primary concentration of SO2 of 2262 x 10 -6 (v/v) in the emission gas, 21%(v/v) of oxygen, 1.8% (v/v) of water, a Ca/S ratio of 1.48, a residence time of 2.8 s, a 3.4 kV voltage and a 10 kHz frequency power applied to the discharge electrodes in the plasma generator, and a flow rate of 100 m 3 /h for emission gas.

  1. Karakterizacija WCCo/NiCrBSi prevlake otporne na habanje / Characterization of wear resistant plasma sprayed WCCo/NiCrBSi self-fluxing coatings

    Directory of Open Access Journals (Sweden)

    Mihailo R. Mrdak

    2010-04-01

    Full Text Available U radu su analizirani mikrostruktura, mehaničke i tribološke karakteristike (APS prevlake WCCoNiCrBSi koja se primenjuje za reparaciju cilindara nosne noge helikoptera. Tribološka procena prevlake određena je primenom tribometra blok-na-prstenu. Spregnuti materijalblokovi sa prevlakom ispitani su na okaljenom i poboljšanom čeličnom prstenu. Za ukupno odstojanje od 3000 m bili su konstantna brzina 0,5 m/s i opterećenje 400 N. Prednost primene ove prevlake je u značajnom produženju resursa delova uz smanjenje troškova eksploatacije i održavanja. / In this paper, the microstructural, mechanical and tribological properties of WCCoNiCrBSi thermal spray coatings, applied to repair the cylinders of helicopter nasal feet, were analyzed. The process used for coating deposition on steel substrate was the Atmospheric Plasma Spraying (APS.The plasma spray process is a procedure widely used for applying coatings with increased resistance to wear. The combination of WCCo and NiCrBSi powders produced coatings for the protection of metal parts exposed to wear abrasion, erosion and cavitation to 540°C. The WCCoNiCrBSi 50/50% powder is specially developed for the production of coatings of high cohesion and adhesive strength. The coatings are very dense, hard and smooth. Microstructures present in the layers are tungsten carbides and chromium layers that increase resistance to wear and abrasion. Powder is deposited on the substrate rugged with Al2O3. The substrates were heated at temperatures up to 200°C. Powder deposition was performed with the optimal deposition parameters The microstructure and micro hardness of the coating layer was investigated on the cross section of samples using the Pratt & Whitney standard. Micro hardness was tested using the Vickers scale with a load of 300g. The microstructure of the layers was investigated on an optical microscope (OM with a magnification of 400X. Testing of bond strength between coatings and substrates

  2. Validating the poly-cyclodextrins based local drug delivery system on plasma-sprayed hydroxyapatite coated orthopedic implant with toluidine blue O.

    Science.gov (United States)

    Taha, M; Chai, F; Blanchemain, N; Goube, M; Martel, B; Hildebrand, H F

    2013-07-01

    Local antibiotics delivery is an efficient solution to reduce the risk of infections associated with orthopedic implant. This study aims to functionalize plasma-sprayed hydroxyapatite coated titanium (Ti-HA) hip joint implant material with cyclodextrins-polymer (polyCD)-based local drug delivery system for loading therapeutic molecules (e.g. antibiotics), to offer a sustainable drug delivery. The process of polyCD coating on Ti-HA material was optimized with the help of model guest molecule - toluidine blue O (TBO) for evaluating the efficacy of polyCD system. The obtained results clearly showed that polyCD's treatment can firmly coat on the Ti-HA material under the optimized processing parameters concerning the type of CD, thermal treatment temperature and duration. PolyCD system has been proven to have a high capacity of TBO adsorption and long release duration. In vitro study also showed non-cytotoxicity of polyCD functionalized samples to osteoblastic cells. Trial study with gentamicin revealed very promising potential of polyCD system for sustained delivery of antibiotics. To conclude, the study substantiates the prospective flexibility of drug choice when applying polyCD treated implants including antibiotics, antimitotic agents or other therapeutical molecules. One or more drugs can be loaded, thus synergism and multi-factorial effects are feasible. Copyright © 2013 Elsevier B.V. All rights reserved.

  3. Excellent stability of plasma-sprayed bioactive Ca3ZrSi2O9 ceramic coating on Ti-6Al-4V

    International Nuclear Information System (INIS)

    Liang Ying; Xie Youtao; Ji Heng; Huang Liping; Zheng Xuebin

    2010-01-01

    In this work, novel zirconium incorporated Ca-Si based ceramic powder Ca 3 ZrSi 2 O 9 was synthesized. The aim of this study was to fabricate Ca 3 ZrSi 2 O 9 coating onto Ti-6Al-4V substrate using atmospheric plasma-spraying technology and to evaluate its potential applications in the fields of orthopedics and dentistry. The phase composition, surface morphologies of the coating were examined by XRD and SEM, which revealed that the Ca 3 ZrSi 2 O 9 coating was composed of grains around 100 nm and amorphous phases. The bonding strength between the coating and the substrate was 28 ± 4 MPa, which is higher than that of traditional HA coating. The dissolution rate of the coating was assessed by monitoring the ions release and mass loss after immersion in the Tris-HCl buffer solution. The in vitro bioactivity of the coating was determined by observing the formation of apatite on its surface in simulated body fluids. It was found that the Ca 3 ZrSi 2 O 9 coating possessed both excellent chemical stability and good apatite-formation ability, suggesting its potential use as bone implants.

  4. Physicochemical Characterization and In Vivo Evaluation of Amorphous and Partially Crystalline Calcium Phosphate Coatings Fabricated on Ti-6Al-4V Implants by the Plasma Spray Method

    Directory of Open Access Journals (Sweden)

    Estevam A. Bonfante

    2012-01-01

    Full Text Available Objective. To characterize the topographic and chemical properties of 2 bioceramic coated plateau root form implant surfaces and evaluate their histomorphometric differences at 6 and 12 weeks in vivo. Methods. Plasma sprayed hydroxyapatite (PSHA and amorphous calcium phosphate (ACP surfaces were characterized by scanning electron microscopy (SEM, interferometry (IFM, X-ray diffraction (XRD, and Fourier transform infrared spectroscopy (FT-IR. Implants were placed in the radius epiphysis, and the right limb of dogs provided implants that remained for 6 weeks, and the left limb provided implants that remained 12 weeks in vivo. Thin sections were prepared for bone-to-implant contact (BIC and bone-area-fraction occupancy (BAFO measurements (evaluated by Friedman analysis <0.05. Results. Significantly, higher Sa (<0.03 and Sq (<0.02 were observed for ACP relative to PSHA. Chemical analysis revealed significantly higher HA, calcium phosphate, and calcium pyrophosphate for the PSHA surface. BIC and BAFO measurements showed no differences between surfaces. Lamellar bone formation in close contact with implant surfaces and within the healing chambers was observed for both groups. Conclusion. Given topographical and chemical differences between PSHA and ACP surfaces, bone morphology and histomorphometric evaluated parameters showed that both surfaces were osseoconductive in plateau root form implants.

  5. Effect of bovine colostrum, cheese whey, and spray-dried porcine plasma on the in vitro growth of probiotic bacteria and Escherichia coli.

    Science.gov (United States)

    Champagne, Claude P; Raymond, Yves; Pouliot, Yves; Gauthier, Sylvie F; Lessard, Martin

    2014-05-01

    The aim of this study is to evaluate the effects of defatted colostrum (Col), defatted decaseinated colostrum whey, cheese whey, and spray-dried porcine plasma (SDPP) as supplements of a growth medium (de Man - Rogosa - Sharpe (MRS) broth) on the multiplication of lactic acid bacteria, probiotic bacteria, and potentially pathogenic Escherichia coli. Using automated spectrophotometry (in vitro system), we evaluated the effect of the 4 supplements on maximum growth rate (μ(max)), lag time (LagT), and biomass (OD(max)) of 12 lactic acid bacteria and probiotic bacteria and of an E. coli culture. Enrichment of MRS broth with a Col concentration of 10 g/L increased the μ(max) of 5 of the 12 strains by up to 55%. Negative effects of Col or SDPP on growth rates were also observed with 3 probiotic strains; in one instance μ(max) was reduced by 40%. The most effective inhibitor of E. coli growth was SDPP, and this effect was not linked to its lysozyme content. The positive effect of enrichment with the dairy-based ingredient might be linked to enrichment in sugars and increased buffering power of the medium. These in vitro data suggest that both Col and SDPP could be considered as supplements to animal feeds to improve intestinal health because of their potential to promote growth of probiotic bacteria and to inhibit growth of pathogenic bacteria such as E. coli.

  6. Effect of chemical composition on hydrophobicity and zeta potential of plasma sprayed HA/CaO-P2O5 glass coatings.

    Science.gov (United States)

    Ferraz, M P; Monteiro, F J; Serro, A P; Saramago, B; Gibson, I R; Santos, J D

    2001-12-01

    Multilayered plasma sprayed coatings on the surface of Ti-6Al-4V alloys have been prepared, which were composed of an underlayer of HA and a surface layer of a CaO-P2O5 glass-HA composite, with 2 or 4wt% of glass. Contact angle and surface tension variation with time, for both water and a protein solution, were determined by the sessile and pendent drop methods respectively using the ADSA-P software. Wettability studies showed that hydrophobicity of the coatings increase with the glass addition. The work of adhesion of albumin was also altered in a controlled manner by the addition of the CaO-P2O5 glass, being lower on the composite coatings than on HA. Zeta potential (ZP) results showed that composite coatings presented a higher net negative charge than HA coatings and that ZP values were also influenced by the content of the glass. This study demonstrated that the surface properties of those coatings may be modified by the addition of CaO-P2O5 glass.

  7. High throughput production of nanocomposite SiO x powders by plasma spray physical vapor deposition for negative electrode of lithium ion batteries

    Directory of Open Access Journals (Sweden)

    Keiichiro Homma

    2014-04-01

    Full Text Available Nanocomposite Si/SiO x powders were produced by plasma spray physical vapor deposition (PS-PVD at a material throughput of 480 g h−1. The powders are fundamentally an aggregate of primary ~20 nm particles, which are composed of a crystalline Si core and SiO x shell structure. This is made possible by complete evaporation of raw SiO powders and subsequent rapid condensation of high temperature SiO x vapors, followed by disproportionation reaction of nucleated SiO x nanoparticles. When CH4 was additionally introduced to the PS-PVD, the volume of the core Si increases while reducing potentially the SiO x shell thickness as a result of the enhanced SiO reduction, although an unfavorable SiC phase emerges when the C/Si molar ratio is greater than 1. As a result of the increased amount of Si active material and reduced source for irreversible capacity, half-cell batteries made of PS-PVD powders with C/Si = 0.25 have exhibited improved initial efficiency and maintenance of capacity as high as 1000 mAh g−1 after 100 cycles at the same time.

  8. Furnace Cyclic Behavior of Plasma-Sprayed Zirconia-Yttria and Multi-Component Rare Earth Oxide Doped Thermal Barrier Coatings

    Science.gov (United States)

    Zhu, Dongming; Nesbitt, James A.; McCue, Terry R.; Barrett, Charles A.; Miller, Robert A.

    2002-01-01

    Ceramic thermal barrier coatings will play an increasingly important role in advanced gas turbine engines because of their ability to enable further increases in engine temperatures. However, the coating performance and durability become a major concern under the increasingly harsh thermal cycling conditions. Advanced zirconia- and hafnia-based cluster oxide thermal barrier coatings with lower thermal conductivity and improved thermal stability are being developed using a high-heat-flux laser-rig based test approach. Although the new composition coatings were not yet optimized for cyclic durability, an initial durability screening of numerous candidate coating materials was carried out using conventional furnace cyclic tests. In this paper, furnace thermal cyclic behavior of the advanced plasma-sprayed zirconia-yttria-based thermal barrier coatings that were co-doped with multi-component rare earth oxides was investigated at 1163 C using 45 min hot cycles. The ceramic coating failure mechanisms were studied by using scanning electron microscopy combined with X-ray diffraction phase analysis after the furnace tests. The coating cyclic lifetime will be discussed in relation to coating phase structures, total dopant concentrations, and other properties.

  9. Apparent ileal digestibility of nutrients and amino acids in soybean meal, fish meal, spray-dried plasma protein and fermented soybean meal to weaned pigs.

    Science.gov (United States)

    Jeong, Jin Suk; Park, Jae Won; Lee, Sang In; Kim, In Ho

    2016-05-01

    This study sought to determine whether fermentation could increase apparent ileal digestibility (AID) of dry matter (DM), nitrogen (N), energy (E) and amino acids (AA) in fermented soybean meal (FSBM) greater than that of soybean meal (SBM) in weaned pigs. Four weaned pigs (10.00 ± 0.30 kg) were surgically equipped with T-cannulas and randomly followed a 4 × 4 Latin square design of treatments (SBM, FSBM, fish meal and spray-dried plasma protein). Overall, the fermentation process was able to reduce the amount of anti-nutritional factors (ANF), including trypsin inhibitors, raffinose and stachyose, in the FSBM diet, which were significantly reduced by 39.4, 92.2, and 92.9%, respectively, as compared to the SBM diet. As a consequence of ANF reduction in FSBM, the AID of DM, N and E as well as AA was significantly greater with FSBM than SBM. Taken all together, the fermentation process improved the nutritional quality of SBM, due to ANF reduction, leading to improvement of digestibility of AA. As such, FSBM can be potentially used as a specialized feed ingredient, especially for young animal diets in an attempt to reduce diet costs. © 2015 Japanese Society of Animal Science.

  10. Dose-Dependent Effects of CeO2 on Microstructure and Antibacterial Property of Plasma-Sprayed TiO2 Coatings for Orthopedic Application

    Science.gov (United States)

    Zhao, Xiaobing; Liu, Gaopeng; Zheng, Hai; Cao, Huiliang; Liu, Xuanyong

    2015-02-01

    Titanium and its alloys have been used extensively for orthopedic and dental implants. Although these devices have achieved high rates of success, two major complications may be encountered: the lack of osseointegration and the biomaterial-related infection. Accordingly, cerium oxide (CeO2)-doped titanium oxide (TiO2) materials were coated on titanium by an atmospheric plasma spraying (APS) technique. The phase structures, morphologies, and surface chemical states of the obtained coatings were characterized by x-ray diffraction, scanning electron microscopy, and x-ray photoelectron spectroscopy techniques. The in vitro antibacterial and cytocompatibility of the materials were studied with Staphylococcus aureus ( S. aureus, ATCC25923) and osteoblast precursor cell line MC3T3-E1. The results indicated that the addition of CeO2 shifts slightly the diffraction peaks of TiO2 matrix to low angles but does not change its rutile phase structure. In addition, the CeO2/TiO2 composite coatings possess dose-dependent corrosion resistance and antimicrobial properties. And doping of 10 wt.% CeO2 exhibits the highest activity against S. aureus, improved corrosion resistance, and competitive cytocompatibility, which argues a promising option for balancing the osteogenetic and antibacterial properties of titanium implants.

  11. Determination of trace cadmium in rice by liquid spray dielectric barrier discharge induced plasma - chemical vapor generation coupled with atomic fluorescence spectrometry

    Science.gov (United States)

    Liu, Xing; Zhu, Zhenli; Bao, Zhengyu; Zheng, Hongtao; Hu, Shenghong

    2018-03-01

    Cadmium contamination in rice has become an increasing concern in many countries including China. A simple, cost-effective, and highly sensitive method was developed for the determination of trace cadmium in rice samples based on a new high-efficient liquid spray dielectric barrier discharge induced plasma (LSDBD) vapor generation coupled with atomic fluorescence spectrometry (AFS). The analytical procedure involves the efficient formation of Cd volatile species by LSDBD plasma induced chemical processes without the use of any reducing reagents (Na/KBH4 in conventional hydride generation). The effects of the addition of organic substances, different discharge parameters such as discharge voltage and discharge gap, as well as the foreign ion interferences were investigated. Under optimized conditions, a detection limit of 0.01 μg L- 1 and a precision of 0.8% (RSD, n = 5, 1 μg L- 1 Cd) was readily achieved. The calibration curve was linear in the range between 0.1 and 10 μg L- 1, with a correlation coefficient of R2 = 0.9995. Compared with the conventional acid-BH4- vapor generation, the proposed method not only eliminates the use of unstable and expensive reagents, but also offers high tolerance for coexisting ions, which is well suited to the direct analysis of environmental samples. The validation of the proposed method was demonstrated by the analysis of Cd in reference material of rice (GBW080684). It was also successfully applied to the determination of trace cadmium in locally collected 11 rice samples, and the obtained Cd concentrations are ranged from 7.2 to 517.7 μg kg- 1.

  12. A new HF-resistant tandem spray chamber for improved determination of trace elements and Pb isotopes using inductively coupled plasma-mass spectrometry

    International Nuclear Information System (INIS)

    Krachler, Michael; Rausch, Nicole; Feuerbacher, Helmut; Klemens, Patrick

    2005-01-01

    The use of a new HF-resistant tandem spray chamber arrangement consisting of a cyclonic spray chamber and a Scott-type spray chamber made from PFA and PEEK provides a straightforward approach for improving the performance of inductively coupled-mass spectrometry (ICP-MS). The characteristics of the tandem spray chamber were critically evaluated against a PEEK cyclonic and a PFA Scott-type spray chamber, respectively. Sensitivity across the entire mass range was increased by about three times compared to the conventional setup utilizing only one spray chamber. Precision of the results, especially at low signal intensities, improved by 160% and 31% compared to the cyclonic and Scott-type spray chamber, respectively. Using the tandem spray chamber, the oxide formation rate was lowered by about 50%. Signals as low as 30 counts could be determined under routine measurement conditions with a RSD of 2.4% thus allowing to precisely quantify small concentration differences at the ng l -1 concentration level. The excellent precision (0.02-0.07%) of 206 Pb / 207 Pb and 206 Pb / 208 Pb ratios determined in pore water samples was rather limited by the instrumental capabilities of the single collector ICP-MS instrument than by the performance of the tandem spray chamber

  13. Aging of vacuum plasma sprayed MCrAlY protective layers and their interaction with nickel- and cobalt-based γ/γ'-superalloys

    International Nuclear Information System (INIS)

    Terberger, Philipp J.

    2015-01-01

    γ/γ' single crystal superalloys with plasma-sprayed thermal barrier coating systems are used as turbine rotor blades in gas turbines if the blades are exposed to high temperatures and high mechanical loads. A bond coat (BC) is part of the thermal barrier coating system. It protects the substrate from oxidation and ensures good bonding of the ceramic coating that serves as a thermal insulator. MCrAlY (M=Ni,Co) alloys are commonly used as BCs. They form a protective Al 2 O 3 layer. This study investigates four different vacuum plasma-sprayed MCrAlY BCs with and without Re after thermal treatment of up to 1000 h at 1044 C in air. The employed substrates are the Ni-based superalloy ERBO1 and the novel Co-based γ/γ' superalloy ERBOCo-1. Additionally, the ternary γ/γ' alloy Co-9Al-9W (in at.%) was aged with a BC for up to 500 h at 900 C. Up to now little is known about the interaction of the Co-based substrates and the BCs. Oxidation and Al depletion of the BC as well as the interdiffusion of BCs and substrates are analysed primarily on the basis of SEM/EDX and XRD. The effect of Y and Hf on the microstructure of the oxide scale is discussed. Rate constants show that Hf results in higher oxidation rates while Re slows down the oxidation. The influence of the alloying elements on the BC microstructure is described. For example, Co prevents the formation of γ' phase, Re slows down diffusion and results in the formation of brittle phases. The choice of substrate material has no measurable influence on the oxidation. Qualitative and quantitative analysis of the interdiffusion zone (IDZ) shows that the choice of substrate surface pre-treatment (grit blasting or grinding) has a major influence on the interdiffusion behaviour with the BC. Grinding results in a thinner IDZ and fewer topologically closed packed (TCP) phases. The reason for this is the recrystallisation of the single crystal substrate. A study of the influence of the substrate crystal

  14. Effect of dietary inclusion of spray-dried porcine plasma on performance, some physiological and immunological response of broiler chickens challenged with Salmonella sofia.

    Science.gov (United States)

    Beski, S S M; Swick, R A; Iji, P A

    2016-10-01

    This study was conducted to investigate the effect of spray-dried porcine plasma (SDPP) in broiler chickens under Salmonella sofia disease challenge. The experiment comprised five starter diets: positive control (no supplement), diet supplemented with in-feed antibiotics (IFA; salinomycin 0.05% + zinc bacitracin 0.033%) and diets supplemented with SDPP at 10 or 20 g/kg diet. All four of these groups were challenged with S. sofia, while a fifth group was unchallenged and used as the negative control. The experimental diets were fed to 14 days; then, the birds were switched to commercial-type grower and finisher diets. Oral inoculation of the challenged groups with S. sofia occurred on day 8, 10 and 12. Body weight was significantly higher in the birds fed diets containing IFA and SDPP than in the challenged control group, but it was only significant in starter and grower phases. In general, there was an improvement in the weights of the immune-related organs, but it was only significant for the weight of the bursa of SDPP-fed birds at 13 days. At day 13, blood potassium content was lower and the concentrations of IgG and IgM tended to be lower in the birds fed on low-SDPP starter diets than those of the other groups. There were significant differences in the concentration of lactic acid in the ileum and acetic acid, formic acid, butyric acid and propionic acid in the caeca. Inclusion of SDPP to the starter diets of broiler chicks had positive effects on broiler performance, immunity and gut health during exposure to highly pathogenic conditions. Journal of Animal Physiology and Animal Nutrition © 2015 Blackwell Verlag GmbH.

  15. Porcine epidemic diarrhea virus RNA present in commercial spray-dried porcine plasma is not infectious to naïve pigs.

    Directory of Open Access Journals (Sweden)

    Tanja Opriessnig

    Full Text Available Porcine epidemic diarrhea virus emerged in North America in April 2013 and has since been identified in 30 U.S. States, Canada and Mexico. The rapid spread of PEDV has raised concerns about the role of feed and particularly pork-by-product components such as spray-dried porcine plasma (SDPP in PEDV transmission. The aim of this study was to determine the infectivity of PEDV RNA present in commercial SDPP. Specifically, 40 3-week-old PEDV naïve pigs were randomly assigned to one of five treatment groups. At day post inoculation (dpi 0, NEG-CONTROL pigs were sham-inoculated, PEDV-CONTROL pigs received cell culture propagated PEDV, and SDPP-CONTROL pigs were switched to a diet with 5% SDPP containing 5.1±0.1 log10 PEDV RNA copies/g. To evaluate a potential positive effect of anti-PEDV antibodies in SDPP on PEDV challenge, four days prior to PEDV challenge the pigs in the SDPP-PEDV group were switched to and remained on a 5% SDPP diet through dpi 28. Another group, EGG-PEDV, was orally administered a commercial egg-derived liquid PEDV globulin product from dpi -4 through 6. All PEDV-CONTROL pigs began shedding PEDV in feces by dpi 3 and seroconverted between dpi 7 and 14, whereas pigs in NEG-CONTROL and SDPP-CONTROL groups remained PEDV RNA negative and did not seroconvert to PEDV for the study duration. This indicates no evidence of infectivity of the PEDV RNA in the SDPP lot utilized. Furthermore, under the study conditions SDPP or egg-derived liquid PEDV globulin addition did not significantly alter PEDV-shedding or overall disease course after experimental challenge.

  16. Ablation Behavior of Plasma-Sprayed La1-xSrxTiO3+δ Coating Irradiated by High-Intensity Continuous Laser.

    Science.gov (United States)

    Zhu, Jinpeng; Ma, Zhuang; Gao, Yinjun; Gao, Lihong; Pervak, Vladimir; Wang, Lijun; Wei, Chenghua; Wang, Fuchi

    2017-10-11

    Laser protection for optical components, particularly those in high-power laser systems, has been a major concern. La 1-x Sr x TiO 3+δ with its good optical and thermal properties can be potentially applied as a high-temperature optical protective coating or high-reflectivity material for optical components. However, the high-power laser ablation behavior of plasma-sprayed La 1-x Sr x TiO 3+δ (x = 0.1) coatings has rarely been investigated. Thus, in this study, laser irradiation experiments were performed to study the effect of high-intensity continuous laser on the ablation behavior of the La 1-x Sr x TiO 3+δ coating. The results show that the La 1-x Sr x TiO 3+δ coating undergoes three ablation stages during laser irradiation: coating oxidation, formation and growth of new structures (columnar and dendritic crystals), and mechanical failure. A finite-element simulation was also conducted to explore the mechanism of the ablation damage to the La 1-x Sr x TiO 3+δ coating and provided a good understanding of the ablation behavior. The apparent ablation characteristics are attributed to the different temperature gradients determined by the reflectivity and thermal diffusivity of the La 1-x Sr x TiO 3+δ coating material, which are critical factors for improving the antilaser ablation property. Now, the stainless steel substrate deposited by it can effectively work as a protective shield layer against ablation by laser irradiation.

  17. First Results of a New Vacuum Plasma Sprayed (VPS Titanium-Coated Carbon/PEEK Composite Cage for Lumbar Interbody Fusion

    Directory of Open Access Journals (Sweden)

    Sven Hoppe

    2018-03-01

    Full Text Available The aim of this study was to assess the performance of a new vacuum plasma sprayed (VPS titanium-coated carbon/polyetheretherketone (PEEK cage under first use clinical conditions. Forty-two patients who underwent a one or two segment transforaminal lumbar interbody fusion (TLIF procedure with a new Ca/PEEK composite cage between 2012 and 2016 were retrospectively identified by an electronic patient chart review. Fusion rates (using X-ray, patient’s satisfaction, and complications were followed up for two years. A total of 90.4% of the patients were pain-free and satisfied after a follow up (FU period of 29.1 ± 9 (range 24–39 months. A mean increase of 3° in segmental lordosis in the early period (p = 0.002 returned to preoperative levels at final follow-ups. According to the Bridwell classification, the mean 24-month G1 fusion rate was calculated as 93.6% and the G2 as 6.4%. No radiolucency around the cage (G3 or clear pseudarthrosis could be seen (G4. In conclusion, biological properties of the inert, hydrophobic surface, which is the main disadvantage of PEEK, can be improved with VPS titanium coating, so that the carbon/PEEK composite cage, which has great advantages in respect of biomechanical properties, can be used safely in TLIF surgery. High fusion rates, good clinical outcome, and low implant-related complication rates without the need to use rhBMP or additional iliac bone graft can be achieved.

  18. Experimental Analysis of Spray Dryer Used in Hydroxyapatite Thermal Spray Powder

    Science.gov (United States)

    Murtaza, Q.; Stokes, J.; Ardhaoui, M.

    2012-09-01

    The spray drying process of hydroxyapatite (HA) powder used as a plasma spray powder on human hip implants was examined. The Niro-Minor mixed spray dryer was studied because it incorporates both co-current and counter-current air mixing systems. The process parameters of the spray drying were investigated: temperature, flow rate of the inlet hot air in the spray dryer, viscosity of feed/HA slurry, and responses (chamber and cyclone powder size, deposition of powder on the wall of spray dryer, and overall thermal efficiency). The statistical analysis (ANOVA test) showed that for the chamber particle size, viscosity was the most significant parameter, while for the cyclone particle size, the main effects were temperature, viscosity, and flow rate, but also their interaction effects were significant. The spray dried HA powder showed the two main shapes were a doughnut and solid sphere shape as a result of the different input.

  19. Microstructures and properties of double-ceramic-layer thermal barrier coatings of La2(Zr0.7Ce0.3)2O7/8YSZ made by atmospheric plasma spraying

    Science.gov (United States)

    Chen, Shuhai; Xiang, Jianying; Huang, Jihua; Zhao, Xingke

    2015-06-01

    A double-ceramic-layer (DCL) thermal barrier coatings (TBC) of La2(Zr0.7Ce0.3)2O7/8YSZ (LZ7C3/8YSZ) was prepared by atmospheric plasma spraying (APS). The phase structure, composition, thermal conductivity, surface and cross-sectional morphologies, adhesion strength and thermal shock behavior of the LZ7C3/8YSZ coating were investigated. The X-ray diffraction pattern showed that the phase structures of top coat LZ7C3 was different from the powder for spraying, which consists of pyrochlore LZ and fluorite LC structures. Main peaks between LZ and LC in as-sprayed LZ7C3 have almost overlapping diffracted angles and approximately equal diffracted intensity. Thermal shock lifetime and adhesion strength of the DCL LZ7C3/8YSZ coating are enhanced significantly as compared to single LZ7C3 coating, and are very close to that of single 8YSZ coating. The mechanisms of performance improvement are considered to be effictive reduction of stress concentration between substrate and LZ7C3 coating by 8YSZ buffer effect, and the gentle thermal gradient initiated at the time of quenching in water. The DCL LZ7C3/8YSZ coating has lower thermal conductivity than 8YSZ, which was only 25% of 8YSZ bulk material and 65% of 8YSZ coating by APS.

  20. No transmission of hepatitis E virus in pigs fed diets containing commercial spray-dried porcine plasma: a retrospective study of samples from several swine trials.

    Science.gov (United States)

    Pujols, Joan; Rodríguez, Carmen; Navarro, Nuria; Pina-Pedrero, Sonia; Campbell, Joy M; Crenshaw, Joe; Polo, Javier

    2014-12-24

    Hepatitis E virus (HEV) has been reported in the human population and pigs are a recognized reservoir for HEV and a possible source of HEV transmission to humans. Spray-dried porcine plasma (SDPP) is an ingredient commonly used in feed for pigs around the world. Even though processing conditions used to produce SDPP should be adequate to inactivate HEV, it was of interest to analyze commercial SDPP samples for presence of genome and antibodies (AB) against HEV and to retrospectively analyze serum samples collected from pigs used in past experiments that had been fed diets containing either 0% or 8% SDPP to detect potential transmission of HEV as determined by seroconversion. Eighty-five commercial SDPP samples were analyzed by ELISA and 100% of them contained AB against HEV, while 22.4% (11 of 49 samples analyzed) were positive for HEV RNA. Frozen sera samples (n = 140) collected from 70 pigs used in past experiments that had been fed diets containing either 0% or 8% commercial SDPP was analyzed by ELISA for AB against HEV. Age of pigs at sera sampling ranged from 3 to 15 weeks and feeding duration of diets ranged from approximately 4 to 9 weeks. One lot of SDPP used in one experiment was analyzed and confirmed to contain HEV RNA. Regardless of the diet fed, some sera samples collected at the beginning of an experiment contained AB titer against HEV. These sera samples were collected from weaned pigs prior to feeding of the experimental diets and the HEV titer was probably from maternal origin. However, by the end of the experiments, HEV titer was not detected or had declined by more than 50% of the initial titer concentration. To our knowledge, this is the first study reporting presence of HEV AB titer and RNA in SDPP. Retrospective analysis of serum collected from pigs fed diets with SDPP revealed no indication of seroconversion to HEV. The results indicate that feeding SDPP in diets for pigs does not represent a risk of transmitting HEV, even though HEV

  1. Nicotine Nasal Spray

    Science.gov (United States)

    Nicotine nasal spray is used to help people stop smoking. Nicotine nasal spray should be used together with a ... support groups, counseling, or specific behavior change techniques. Nicotine nasal spray is in a class of medications ...

  2. Synthesis and characterization of Yb and Er based monosilicate powders and durability of plasma sprayed Yb2SiO5 coatings on C/C–SiC composites

    International Nuclear Information System (INIS)

    Khan, Zuhair S.; Zou Binglin; Huang Wenzhi; Fan Xizhi; Gu Lijian; Chen Xiaolong; Zeng Shuibing; Wang Chunjie; Cao Xueqiang

    2012-01-01

    Highlights: ► Ultra-pure rare-earth monosilicate powders based on Er and Yb have been fabricated by solid-state reaction. ► Spray-drying treatment results in powders with free flowing characteristics and rounded surface morphologies. ► CTEs are found to be 7.1 ppm/°C for Yb 2 SiO 5 and 7.5 ppm/°C for Er 2 SiO 5 . ► Plasma spraying has been used to deposit Yb 2 SiO 5 coatings on C/C–SiC substrate. ► Coatings remain strongly intact with the substrate on thermal cycling between ∼400 °C and 1500 °C in gas burner rig experiment. - Abstract: Rare-earth silicates such as Yb 2 SiO 5 and Er 2 SiO 5 are promising environmental barrier coating materials for ceramic matrix composites. In this work, Yb 2 SiO 5 and Er 2 SiO 5 ceramic powders have been synthesized by solid-state reaction using Yb 2 O 3 , Er 2 O 3 and SiO 2 as starting materials. The fabricated powders were subjected to spray drying treatment for subsequent synthesis of coatings by plasma spraying. The spray drying resulted in well-dispersed and spherical powder particles with good flowability. Analytical techniques such as X-ray diffraction (XRD), scanning electron microscopy (SEM), thermogravimetry and differential scanning calorimetry (TGA/DSC) and dilatometry were applied to study the microstructural and thermal characteristics of the powders. Ultra-high purity monosilicate powders formed as a result of heating treatments at 1400 °C in a box furnace for 20 h. TG/DSC revealed the genesis temperatures of the silicate formation (low temperature polymorphs) and also showed that the solid-state reactions to form Yb and Er based monosilicates proceeded without any weight-loss in the tested temperature range. The values of coefficients of thermal expansion (CTE) of the fabricated compounds are found to be 7.1 ppm/°C for Yb 2 SiO 5 and 7.5 ppm/°C for Er 2 SiO 5 by dilatometric measurements. Besides these studies, coating formation by plasma spraying of spray-dried Yb 2 SiO 5 powders on the ceramic

  3. Resuscitation of Hypotensive Traumatic Brain Injured Animals With Spray-Dried Plasma Does Not Adversely Alter Physiology and Improves Blood-Brain Barrier Function.

    Science.gov (United States)

    McDaniel, Steven; Golla, Stephanie; Moore, Anthony N; DaCorta, Joe; Bode, Arthur; Pati, Shibani; Dash, Pramod K; Zhao, Jing

    2017-07-01

    According to the Defense and Veterans Brain Injury Center and the Armed Forces Health Surveillance Center, the number of soldiers who have sustained a traumatic brain injury (TBI) has risen dramatically over the past decade. Studies have shown that brain damage can be exacerbated if blood loss occurs (often occurring in polytrauma). As blood supply is critical for brain function and survival, TBI patients must be properly resuscitated to maintain blood volume, blood pressure, and cerebral perfusion. Recent studies have suggested that blood loss can damage the vascular endothelium and enhance blood-brain barrier (BBB) permeability. Brain endothelial cells and the tight junctions between them are key structural components of the BBB. As the BBB is critical for isolating the brain from potential pathogens and for regulating the influx of molecules into the brain, evaluation of resuscitation fluids for their efficacy to improve BBB function has clinical relevance. Although whole blood and fresh frozen plasma (FFP) contain the essential coagulation factors, ions, and other factors, the transport and storage of these products in remote, austere environments can be challenging. The use of spray-dried plasma (SDP) has several advantages including storage at ambient temperature, can be readily reconstituted before use, and infectious materials can be inactivated during the drying process. In this study, we compared FFP and SDP for their effects on blood pressure, cerebral blood flow, BBB integrity, and markers of endothelial cells and tight junction proteins, in TBI animals with blood loss. All procedures were reviewed and approved by the UTHealth animal welfare committee. Sprague Dawley rats received controlled cortical impact brain injury followed by removal of 25% blood volume. Animals were resuscitated 40 minutes later with either FFP or concentrated SDP (Resusix) Heart rate and blood pressure were monitored continuously using catheters implanted into the femoral artery

  4. Surface reactions of a plasma-sprayed CaO-P2O5-SiO2-based glass with albumin, fibroblasts and granulocytes studied by XPS, fluorescence and chemiluminescence.

    Science.gov (United States)

    Polzonetti, G; Iucci, G; Frontini, A; Infante, G; Furlani, C; Avigliano, L; Del Principe, D; Palumbo, G; Rosato, N

    2000-08-01

    X-ray photoelectron spectroscopy (XPS) was used to define the chemical composition of the outermost surface layer and the surface modification of a plasma-coated phospho-silicate glass (identified as BVA) when immersed in K-phosphate buffer or in phosphate buffered human albumin solution. Its behavior was compared with that of a soda-lime-based glass (identified as BVH) treated in the same way. The surface % composition of plasma-sprayed glass was consistent with bulk composition. After incubation with buffer, a Ca-P-rich layer developed only on the surface of BVA glass. Human serum albumin was bound reversibly to both glasses maintaining its native state. However, the protein completely covered the BVA glass surface within 24 h, with the formation of a mixed albumin-Ca-P layer, while 4 days incubation was necessary for complete coverage of BVH glass surface. Murine fibroblasts seeded on plasma-coated BVA glass showed a proliferation pattern similar to that of control cells grown on Petri dish, while cells seeded on BVH had more restricted growth. A limited response was induced in polymorphonuclear granulocytes by both bulk glasses powder. In conclusion, the glass identified as BVA has the suitable characteristics of its surface layers to be considered biologically active from both a chemical and a cellular point of view.

  5. Contribution to the 3D time-dependent modeling of the arc dynamic behavior in a DC plasma spray torch; Contribution a la modelisation instationnaire et tridimensionnelle du comportement dynamique de l'arc dans une torche de projection plasma

    Energy Technology Data Exchange (ETDEWEB)

    Baudry, C

    2003-11-15

    This work is devoted to the tri-dimensional time-dependent modeling of the arc behavior in a plasma spray torch. It has been carried out in the fame of a collaboration with the Thermal Spray Laboratory of CEA-DAM, Le Ripault and the laboratory of Fluid Mechanics and Heat Transfers of EDF. After a summary of the operation modes of a DC plasma torch and the effect of anode erosion on the torch working, the structure of an electric arc is depicted as well as the main models of non-transferred electric arcs proposed in the literature. This review allows the determination of the main assumption and boundary conditions for a 'realistic' model of the electric arc. Then, the equations, assumptions and boundary conditions of the model we have developed are presented and, the CFD code ESTET 3.4 used to solve the model equations. The model is based on a specific value of the local electric field to predict the breakdown of the arc while its re-striking is favored by a hot gas column at the spot where the highest value of the electric field is calculated. This model gives a realistic prediction of the time-dependent arc behavior according to the plasma-forming gas nature and of the temperature and velocity of the gas flow at the nozzle exit. However, it overestimates the torch voltage and dimensions of the anode arc root attachment spot. (author)

  6. Sensitive determination of Hg together with Mn, Fe, Cu by combined photochemical vapor generation and pneumatic nebulization in the programmable temperature spray chamber and inductively coupled plasma optical emission spectrometry.

    Science.gov (United States)

    Giersz, Jacek; Bartosiak, Magdalena; Jankowski, Krzysztof

    2017-05-15

    Continuous photo-induced generation of mercury cold vapor has been successfully coupled with conventional pneumatic nebulization in programmable temperature spray chamber (PCVG-PN-PTSC) allowing fast, sensitive and easy multi-element analysis. The applied technique enabled simultaneous determination of non-volatile forming elements (Fe, Cu, Mn) and volatile Hg, while 15% v/v formic acid is present in the sample. PTSC elevated temperature (40°C) causes partial conversion of sample matrix into vapor form, thus improving plasma robustness. The efficiency of Hg vapor generation and its transport to the plasma is close to 100%. Moreover, spray chamber temperature stabilization improved the precision of the measurements (Hg signal RSD below 0.5%). The achieved limit of detection for Hg (90pgmL -1 ) at 194.23nm with no monochromator purge is better by almost two orders of magnitude than that obtained by conventional PN-ICP-OES. On the other hand, LODs for non-vapor forming elements are comparable to those obtained with pneumatic nebulization. The linear dynamic ranges for all examined elements are at least three orders of magnitude up to 1000ngmL -1 . None mutual interference between examined analytes (Hg, Fe, Cu, Mn) has been observed. The method was validated by the analysis of two CRM materials of different matrix composition (waste water ERM CA713 and estuarine sediment ERM CC580) giving satisfactory results. As low as 2 ppb of Hg can he directly determined in waste water. The proposed procedure uses mild reagents and allows for fast multi-element analysis, and matches green chemistry requirements. Copyright © 2017 Elsevier B.V. All rights reserved.

  7. Fixed automated spray technology.

    Science.gov (United States)

    2011-04-19

    This research project evaluated the construction and performance of Boschungs Fixed Automated : Spray Technology (FAST) system. The FAST system automatically sprays de-icing material on : the bridge when icing conditions are about to occur. The FA...

  8. Hair spray poisoning

    Science.gov (United States)

    ... this page: //medlineplus.gov/ency/article/002705.htm Hair spray poisoning To use the sharing features on this page, please enable JavaScript. Hair spray poisoning occurs when someone breathes in (inhales) ...

  9. Oxymetazoline Nasal Spray

    Science.gov (United States)

    Oxymetazoline nasal spray is used to relieve nasal discomfort caused by colds, allergies, and hay fever. It ... also used to relieve sinus congestion and pressure. Oxymetazoline nasal spray should not be used to treat ...

  10. EDITORIAL: Colloidal suspensions Colloidal suspensions

    Science.gov (United States)

    Petukhov, Andrei; Kegel, Willem; van Duijneveldt, Jeroen

    2011-05-01

    Special issue in honour of Henk Lekkerkerker's 65th birthday Professor Henk N W Lekkerkerker is a world-leading authority in the field of experimental and theoretical soft condensed matter. On the occasion of his 65th birthday in the summer of 2011, this special issue celebrates his many contributions to science. Henk Lekkerkerker obtained his undergraduate degree in chemistry at the University of Utrecht (1968) and moved to Calgary where he received his PhD in 1971. He moved to Brussels as a NATO fellow at the Université Libre de Bruxelles and was appointed to an assistant professorship (1974), an associate professorship (1977) and a full professorship (1980) in physical chemistry at the Vrije Universiteit Brussel. In 1985 he returned to The Netherlands to take up a professorship at the Van 't Hoff Laboratory, where he has been ever since. He has received a series of awards during his career, including the Onsager Medal (1999) of the University of Trondheim, the Bakhuys Roozeboom Gold Medal (2003) of the Royal Dutch Academy of Arts and Sciences (KNAW), the ECIS-Rhodia European Colloid and Interface Prize (2003), and the Liquid Matter Prize of the European Physical Society (2008). He was elected a member of KNAW in 1996, was awarded an Academy Chair position in 2005, and has held several visiting lectureships. Henk's work focuses on phase transitions in soft condensed matter, and he has made seminal contributions to both the theoretical and experimental aspects of this field. Here we highlight three major themes running through his work, and a few selected publications. So-called depletion interactions may lead to phase separation in colloid-polymer mixtures, and Henk realised that the partitioning of polymer needs to be taken into account to describe the phase behaviour correctly [1]. Colloidal suspensions can be used as model fluids, with the time- and length-scales involved leading to novel opportunities, notably the direct observation of capillary waves at a

  11. Tribological Properties of WC-Co/NiCrBSi and Mo/NiCrBSi Plasma Spray Coatings under Boundary Lubrication Conditions

    Directory of Open Access Journals (Sweden)

    A. Vencl

    2017-06-01

    Full Text Available The tungsten carbide based WC-Co/NiCrBSi (50/50 and molybdenum based Mo/NiCrBSi (75/25 coatings were investigated under boundary lubricated sliding conditions, and their tribological properties were analysed and compared. These two coatings are in service for a long time, but there are very few papers dealing with their tribological properties, especially in lubricated sliding conditions. The NiCrBSi self-fluxing alloy is one of the popularly used materials for thermal sprayed coating, with relatively high hardness, reasonable wear resistance and high temperature corrosion. Tungsten carbide (WC is one of the most widely used commercial hard coating materials, and is added to the NiCrBSi coating to improve its hardness and wear resistance. Molybdenum (Mo is added to the NiCrBSi coating to reduce its coefficient of friction, i.e. to improve its dry sliding wear resistance. The results showed that WC-Co/NiCrBSi coating was more wear resistant, but caused higher wear of the counter-body material. Coefficients of friction were similar for both coatings.

  12. Suspension Trauma / Orthostatic Intolerance

    Science.gov (United States)

    ... Technology Assessment Printer Friendly Version Suspension Trauma/Orthostatic Intolerance Safety and Health Information Bulletin SHIB 03-24- ... with important information about the hazards of orthostatic intolerance and suspension trauma when using fall arrest systems. ...

  13. Long-acting combination anti-HIV drug suspension enhances and sustains higher drug levels in lymph node cells than in blood cells and plasma.

    Science.gov (United States)

    Kraft, John C; McConnachie, Lisa A; Koehn, Josefin; Kinman, Loren; Collins, Carol; Shen, Danny D; Collier, Ann C; Ho, Rodney J Y

    2017-03-27

    The aim of the present study was to determine whether a combination of anti-HIV drugs - tenofovir (TFV), lopinavir (LPV) and ritonavir (RTV) - in a lipid-stabilized nanosuspension (called TLC-ART101) could enhance and sustain intracellular drug levels and exposures in lymph node and blood cells above those in plasma. Four macaques were given a single dose of TLC-ART101 subcutaneously. Drug concentrations in plasma and mononuclear cells of the blood (PBMCs) and lymph nodes (LNMCs) were analysed using a validated combination LC-MS/MS assay. For the two active drugs (TFV, LPV), plasma and PBMC intracellular drug levels persisted for over 2 weeks; PBMC drug exposures were three- to four-fold higher than those in plasma. Apparent terminal half-lives (t1/2) of TFV and LPV were 65.3 and 476.9 h in plasma, and 169.1 and 151.2 h in PBMCs. At 24 and 192 h, TFV and LPV drug levels in LNMCs were up to 79-fold higher than those in PBMCs. Analysis of PBMC intracellular TFV and its active metabolite TFV-diphosphate (TFV-DP) indicated that intracellular exposures of total TFV and TFV-DP were markedly higher and persisted longer than in humans and macaques dosed with oral TFV prodrugs, tenofovir disoproxil fumarate (TDF) or tenofovir alafenamide (TAF). A simple, scalable three-drug combination, lipid-stabilized nanosuspension exhibited persistent drug levels in cells of lymph nodes and the blood (HIV host cells) and in plasma. With appropriate dose adjustment, TLC-ART101 may be a useful HIV treatment with a potential to impact residual virus in lymph nodes.

  14. Effects of gamma irradiation on the plasma membrane of suspension-cultured apple cells. Rapid irreversible inhibition of H+-ATPase activity

    International Nuclear Information System (INIS)

    Dong, C.-Z.; Montillet, J.-L.; Triantaphylides, C.

    1994-01-01

    The effects of ionizing radiation, used in post-harvest treatment of fruit and vegetables. were investigated on cultured apple cells (Pyrus malus L. cv. Royal Red) on a short-term period. Irradiation (2 kGy) induced an increase of passive ion effluxes from cells and a decrease of cell capacity to regulate external pH. These alterations are likely due to effects on plasma membrane structure and function and were further investigated by studying the effects of irradiation on plasma membrane H + -ATPase activity. Plasma membrane-enriched vesicles were prepared and the H + -ATPase activity was characterized. Irradiation of the vesicles induced a dose dependent inhibition of H + -ATPase activity. The loss of enzyme activity was immediate, even at low doses (0.5 kGy), and was not reversed by the addition of 2mM dithiothreitol. This inhibition may be the result of an irreversible oxidation of enzyme sulfhydryl moieties and/or the result of changes induced within the lipid bilayer affecting the membrane-enzyme interactions. Further analysis of the H + -ATPase activity was carried out on vesicles obtained from irradiated cells confirming the previous results. In vivo recovery of activity was not observed within 5 h following the treatment, thus explaining the decrease of cell capacity to regulate external pH. This rapid irreversible inhibition of the plasma membrane H + -ATPase must be considered as one of the most important primary biochemical events occurring in irradiated plant material. (author)

  15. Alamethicin permeabilizes the plasma membrane and mitochondria but not the tonoplast in tobacco (Nicotiana tabacum L. cv Bright Yellow) suspension cells

    DEFF Research Database (Denmark)

    Matic, S.; Geisler, D.A.; Møller, I.M.

    2005-01-01

    remained intact, as indicated by an unaffected tonoplast proton gradient. Low-flux permeabilization of plasma membranes and mitochondria at moderate AlaM concentrations was reversible and did not affect cell vigour. Higher AlaM concentrations induced cell death. After the addition of catalase that removes...

  16. Influence of non-thermal plasma on structural and electrical properties of globular and nanostructured conductive polymer polypyrrole in water suspension

    Czech Academy of Sciences Publication Activity Database

    Galář, P.; Khun, J.; Kopecký, D.; Scholtz, V.; Trchová, Miroslava; Fučíková, A.; Jirešová, J.; Fišer, L.

    2017-01-01

    Roč. 7, 08 November (2017), s. 1-10, č. článku 15068. ISSN 2045-2322 R&D Projects: GA ČR(CZ) GA17-04109S Institutional support: RVO:61389013 Keywords : conductive polymer * polypyrrole * plasma Subject RIV: CD - Macromolecular Chemistry OBOR OECD: Polymer science Impact factor: 4.259, year: 2016

  17. Peculiar features of metallurgical processes at plasma-arc spraying of coatings, made of steel wire with powder fillers B4C and B4C+ZrO2

    Directory of Open Access Journals (Sweden)

    Георгій Михайлович Григоренко

    2016-11-01

    Full Text Available The interaction of metallurgical processes occurring in plasma-arc spraying between the steel shell and the carbide fillers of B4C and B4C cored wires with the addition of nanocrystalline ZrO2 powder has been analyzed. Iron-boron compounds alloyed with carbon are formed in ingots as a result of ferritiс coating of wire interacrion with fillers while the ferritic matrix contains boride and carboboride eutectics. Average microhardness of the carboboride compounds and the matrix is high – 17,78; 16,40 and 8,69; 9,95 GPa for the ingots with с B4C and B4C+ZrO2 respectively. The best quality coatings with low porosity (~1%, lamellar structure consisting of ferrite matrix reinforced with dispersed Fe borides, were obtained at a higher heat input (plasmatron current 240-250 A. The average amount of oxides in the coatings makes 15%. 0,5% addition of nanopowder ZrO2 accelerates dispersed iron-boron compounds forming, promotes their uniform distribution in the structure and improves coating microhardness up to 7,0 GPa. Application of the differential thermal analysis method to simulate the interaction processes between the steel shell and the filler during the heating of wire in the shielding gas makes it possible to promote formation of new phases (borides and carboborides of iron and to predict the phase composition of the coatings

  18. Hot corrosion of the ceramic composite coating Ni{sub 3}Al-Al{sub 2}O{sub 3}-Al{sub 2}O{sub 3}/MgO plasma sprayed on 316L stainless steel

    Energy Technology Data Exchange (ETDEWEB)

    Shirazi, Amir Khodaparast; Kiahosseini, Seyed Rahim [Islamic Azad Univ., Damghan (Iran, Islamic Republic of). Dept. of Engineering

    2017-08-15

    Ni{sub 3}Al-Al{sub 2}O{sub 3}-Al{sub 2}O{sub 3}/MgO three-layered coatings with thicknesses of 50, 100, and 150 μm for Al{sub 2}O{sub 3}/MgO and 100 μm for the other layers were deposited on 316L stainless steel using plasma spraying. X-ray diffraction, atomic force microscopy, furnace hot corrosion testing in the presence of a mixture of Na{sub 2}SO{sub 4} and V{sub 2}O{sub 5} corrosive salts and scanning electron microscopy were used to determine the structural, morphological and hot corrosion resistance of samples. Results revealed that the crystalline grains of MgO and Al{sub 2}O{sub 3} coating were very small. Weight loss due to hot corrosion decreased from approximately 4.267 g for 316L stainless steel without coating to 2.058 g. The samples with 150 μm outer coating showed improved resistance with the increase in outer layer thickness. Scanning electron microscopy of the coated surface revealed that the coating's resistance to hot corrosion is related to the thickness and the grain size of Al{sub 2}O{sub 3}/MgO coatings.

  19. Charge steering of laser plasma accelerated fast ions in a liquid spray - creation of MeV negative ion and neutral atom beams

    Czech Academy of Sciences Publication Activity Database

    Schnürer, M.; Abicht, F.; Prasad, R.; Borghesi, Marco; Priebe, G.; Braenzel, J.; Andreev, A.; Nickles, P.V.; Jequier, S.; Tikhonchuk, V.; Ter-Avetisyan, Sargis

    2013-01-01

    Roč. 20, č. 11 (2013), "113105-1"-"113105-6" ISSN 1070-664X R&D Projects: GA MŠk ED1.1.00/02.0061; GA MŠk EE2.3.20.0279 Grant - others:ELI Beamlines(XE) CZ.1.05/1.1.00/02.0061; LaserZdroj (OP VK 3)(XE) CZ.1.07/2.3.00/20.0279 Institutional support: RVO:68378271 Keywords : electron-capture * molecular-hydrogen * cross-sections * high-intensity * exchange * implantation Subject RIV: BL - Plasma and Gas Discharge Physics Impact factor: 2.249, year: 2013

  20. Spraying food sources with pyrethroid to control peridomestic triatomines

    Directory of Open Access Journals (Sweden)

    Maria Hismenia Maximo Garcia

    2013-09-01

    Full Text Available Introduction We attempted to supplement traditional insecticide spraying by treating peridomiciliar food sources with a powder formulation. Methods Two groups of houses were treated with deltamethrin suspension concentrate (SC, one of which had its primary peridomestic food sources treated with deltamethrin 2P. Results Triatoma brasiliensis was the most commonly captured triatomine. Birds, dogs and rodents were the major food sources identified by the precipitin reaction; 554 domestic animals received powder treatment. A sharp reduction in infestation rates was observed in the two groups up to 360 days after spraying. Conclusion The combination SC + 2P did not improve the control of triatomines.

  1. Cold spray nozzle design

    Science.gov (United States)

    Haynes, Jeffrey D [Stuart, FL; Sanders, Stuart A [Palm Beach Gardens, FL

    2009-06-09

    A nozzle for use in a cold spray technique is described. The nozzle has a passageway for spraying a powder material, the passageway having a converging section and a diverging section, and at least the diverging section being formed from polybenzimidazole. In one embodiment of the nozzle, the converging section is also formed from polybenzimidazole.

  2. Spray Rolling Aluminum Strip

    Energy Technology Data Exchange (ETDEWEB)

    Lavernia, E.J.; Delplanque, J-P; McHugh, K.M.

    2006-05-10

    Spray forming is a competitive low-cost alternative to ingot metallurgy for manufacturing ferrous and non-ferrous alloy shapes. It produces materials with a reduced number of processing steps, while maintaining materials properties, with the possibility of near-net-shape manufacturing. However, there are several hurdles to large-scale commercial adoption of spray forming: 1) ensuring strip is consistently flat, 2) eliminating porosity, particularly at the deposit/substrate interface, and 3) improving material yield. Through this program, a new strip/sheet casting process, termed spray rolling, has been developed, which is an innovative manufacturing technique to produce aluminum net-shape products. Spray rolling combines the benefits of twin-roll casting and conventional spray forming, showing a promising potential to overcome the above hurdles associated with spray forming. Spray rolling requires less energy and generates less scrap than conventional processes and, consequently, enables the development of materials with lower environmental impacts in both processing and final products. Spray Rolling was developed as a collaborative project between the University of California-Davis, the Colorado School of Mines, the Idaho National Engineering and Environmental Laboratory, and an industry team. The following objectives of this project were achieved: (1) Demonstration of the feasibility of the spray rolling process at the bench-scale level and evaluation of the materials properties of spray rolled aluminum strip alloys; and (2) Demonstration of 2X scalability of the process and documentation of technical hurdles to further scale up and initiate technology transfer to industry for eventual commercialization of the process.

  3. The modeling of coating thickness, heat transfer, and fluid flow and its correlation with the thermal barrier coating microstructure for a plasma sprayed gas turbine application

    Science.gov (United States)

    Nylén, P.; Wigren, J.; Pejryd, L.; Hansson, M.-O.

    1999-09-01

    The plasma sprya deposition of a zirconia thermal barrier coating (TBC) on a gas turbine component was examined using analytical and experimental techniques. The coating thickness was simulated by the use of commercial off-line software. The impinging jet was modeled by means of a finite difference elliptic code using a simplified turbulence model. Powder particle velocity, temperature history, and trajectory were calculated using a stochastic discrete particle model. The heat transfer and fluid flow model were then used to calculate transient coating and substrate temperatures using the finite element method. The predicted thickness, temperature, and velocity of the particles and the coating temperatures were compared with these measurements, and good correlations were obtained. The coating microstructure was evaluated by optical and scanning microscopy techniques. Special attention was paid to the crack structures within the top coating. Finally, the correlation between the modeled parameters and the deposit microstructure was studied.

  4. Clay as a matrix former for spray drying of drug nanosuspensions.

    Science.gov (United States)

    Dong, Yuancai; Ng, Wai Kiong; Hu, Jun; Shen, Shoucang; Tan, Reginald B H

    2014-04-25

    Utilization of sugars (e.g. lactose, sucrose) as matrix formers for spray drying of drug nanosuspensions is associated with two drawbacks: (1) sugars are incapable of preventing agglomeration of drug nanoparticles (NPs) in the suspension state; and (2) the spray-dried sugars are usually amorphous and hygroscopic. This work aimed to apply a clay, montmorillonite (MMT) as an alternative matrix former for spray drying of drug nanosuspensions with fenofibrate (feno) as a model compound. Drug nanosuspensions were synthesized by liquid antisolvent precipitation with different amount of MMT followed by spray drying. It is found that MMT is able to reduce the agglomeration of drug nanoparticles in the suspension state, as observed from the gradual alleviation of the clogging with the increased clay during the spray drying. The spray-dried feno NPs/MMT powders exhibited a much lower moisture sorption than spray-dried feno NPs/lactose powders as evidenced by the dynamic vapor sorption (DVS) analysis. The dissolution within 5 min for the spray-dried feno NPs/MMT powders at drug:MMT weight ratio of 1:3 was 81.4 ± 1.8% and the total dissolution within 60 min was 93.4 ± 0.9%. Our results demonstrate that MMT is a useful matrix former for preservation of the high dissolution rate of nanosized drug particles after drying. Copyright © 2014 Elsevier B.V. All rights reserved.

  5. Thermal Spraying of Bioactive Polymer Coatings for Orthopaedic Applications

    Science.gov (United States)

    Chebbi, A.; Stokes, J.

    2012-06-01

    Flame sprayed biocompatible polymer coatings, made of biodegradable and non-biodegradable polymers, were investigated as single coatings on titanium and as top coatings on plasma sprayed Hydroxyapatite. Biocompatible polymers can act as drug carriers for localized drug release following implantation. The polymer matrix consisted of a biodegradable polymer, polyhydroxybutyrate 98%/ polyhydroxyvalerate 2% (PHBV) and a non-biodegradable polymer, polymethylmethacrylate (PMMA). Screening tests were performed to determine the suitable range of spraying parameters, followed by a Design of Experiments study to determine the effects of spraying parameters on coating characteristics (thickness, roughness, adhesion, wettability), and to optimize the coating properties accordingly. Coatings characterization showed that optimized flame sprayed biocompatible polymers underwent little chemical degradation, did not produce acidic by-products in vitro, and that cells proliferated well on their surface.

  6. SPRAY CALCINATION REACTOR

    Science.gov (United States)

    Johnson, B.M.

    1963-08-20

    A spray calcination reactor for calcining reprocessin- g waste solutions is described. Coaxial within the outer shell of the reactor is a shorter inner shell having heated walls and with open regions above and below. When the solution is sprayed into the irner shell droplets are entrained by a current of gas that moves downwardly within the inner shell and upwardly between it and the outer shell, and while thus being circulated the droplets are calcined to solids, whlch drop to the bottom without being deposited on the walls. (AEC) H03 H0233412 The average molecular weights of four diallyl phthalate polymer samples extruded from the experimental rheometer were redetermined using the vapor phase osmometer. An amine curing agent is required for obtaining suitable silver- filled epoxy-bonded conductive adhesives. When the curing agent was modified with a 47% polyurethane resin, its effectiveness was hampered. Neither silver nor nickel filler impart a high electrical conductivity to Adiprenebased adhesives. Silver filler was found to perform well in Dow-Corning A-4000 adhesive. Two cascaded hot-wire columns are being used to remove heavy gaseous impurities from methane. This purified gas is being enriched in the concentric tube unit to approximately 20% carbon-13. Studies to count low-level krypton-85 in xenon are continuing. The parameters of the counting technique are being determined. The bismuth isotopes produced in bismuth irradiated for polonium production are being determined. Preliminary data indicate the presence of bismuth207 and bismuth-210m. The light bismuth isotopes are probably produced by (n,xn) reactions bismuth-209. The separation of uranium-234 from plutonium-238 solutions was demonstrated. The bulk of the plutonium is removed by anion exchange, and the remainder is extracted from the uranium by solvent extraction techniques. About 99% of the plutonium can be removed in each thenoyltrifluoroacetone extraction. The viscosity, liquid density, and

  7. User friendliness, efficiency & spray quality of stirrup pumps versus hand compression pumps for indoor residual spraying.

    Science.gov (United States)

    Kumar, Vijay; Kesari, Shreekant; Chowdhury, Rajib; Kumar, Sanjiv; Sinha, Gunjan; Hussain, Saddam; Huda, M Mamun; Kroeger, Axel; Das, Pradeep

    2013-01-01

    Indoor residual spraying (IRS) is a proven tool to reduce visceral leishmaniasis vectors in endemic villages. In India IRS is being done with stirrup pumps, whereas Nepal, Bangladesh, and other countries use compression pumps. The present study was conducted with the objectives to compare the efficiency, cost and user friendliness of stirrup and compression pumps. The study was carried out in Gorigawan village of the Vaishali district in north Bihar and included a total population of 3259 inhabitants in 605 households. Spraying with 50 per cent DDT was done by two teams with 6 persons per team under the supervision of investigators over 5 days with each type of pump (10 days in total using 2 stirrup pumps and 3 compression pumps) by the same sprayers in an alternate way. The spraying technique was observed using an observation check list, the number of houses and room surfaces sprayed was recorded and an interview with sprayers on their satisfaction with the two types of pumps was conducted. On average, 65 houses were covered per day with the compression pump and 56 houses were covered with the stirrup pump. The surface area sprayed per squad per day was higher for the compression pump (4636 m²) than for the stirrup pump (4102 m²). Observation showed that it was easy to maintain the spray swath with the compression pump but very difficult with the stirrup pump. The wastage of insecticide suspension was negligible for the compression pump but high for the stirrup pump. The compression pump was found to be more user friendly due to its lower weight, easier to operate, lower operation cost, higher safety and better efficiency in terms of discharge rate and higher area coverage than the stirrup pump.

  8. Thermal Arc Spray Overview

    Science.gov (United States)

    Hafiz Abd Malek, Muhamad; Hayati Saad, Nor; Kiyai Abas, Sunhaji; Mohd Shah, Noriyati

    2013-06-01

    Usage of protective coating for corrosion protection was on highly demand during the past decade; and thermal spray coating played a major part during that time. In recent years, the thermal arc spray coating becomes a popular coating. Many big players in oil and gas such as PETRONAS, EXXON MOBIL and SHELL in Malaysia tend to use the coating on steel structure as a corrosion protection. Further developments in coating processes, the devices, and raw materials have led to expansion of functional coatings and applications scope from conventional coating to specialized industries. It is widely used because of its ability to withstand high process temperature, offer advantages in efficiency, lower cost and acts as a corrosion protection. Previous research also indicated that the thermal arc spray offers better coating properties compared to other methods of spray. This paper reviews some critical area of thermal spray coating by discussing the process/parameter of thermal arc spray technology and quality control of coating. Coating performance against corrosion, wear and special characteristic of coating are also described. The field application of arc spray technology are demonstrated and reviewed.

  9. Zn2+ in-situ substitution behavior during the formation of BaTiO3 coatings from plasma-sprayed powders collected in liquid nitrogen

    Science.gov (United States)

    Liu, Zhe; Xing, Zhiguo; Wang, Haidou; Xue, Zifan; Chen, Shuying; Cui, Xiufang; Jin, Guo

    2018-04-01

    The dielectric performance of BaTiO3 ceramic coatings is enhanced significantly by the addition of ZnO. In this study, the maximum relative permittivity value (εr ≈ 923) was measured in BaTiO3 coatings with ZnO added at 6 wt%. The Curie temperature (Tc) was in the range of 111 °C-121 °C for all of the ZnO-modified BaTiO3 coatings. Tc shifted to low temperatures as the ZnO content increased. Detailed analyses were performed to determine the phase composition and optical band gaps of powders collected in liquid nitrogen, which showed that the Zn2+ ions were incorporated into the BaTiO3 lattice where they substituted into the Ti4+ sites, and the composite powders (BaTiO3 + 6 wt% ZnO) tolerated high temperatures in the plasma beam. In addition, some residual Zn accumulated in the grain boundary in the form of ZnO. X-ray diffraction and Raman spectroscopy showed that the substitution led to changes in the compositional and structural properties. The red shift in the optical band gap of BaTiO3 indicated that the ZnTi'' defects caused by the dopants acted as carriers in the doped BaTiO3 coatings.

  10. Effect of dry- versus wet-autoclaving of spray-dried egg albumen compared with casein as protein sources on apparent nitrogen and energy balance, plasma urea nitrogen and glucose concentrations, and growth performance of neonatal swine.

    Science.gov (United States)

    Watkins, K L; Veum, T L

    2010-08-01

    Forty crossbred neonatal pigs with an average initial age of 4 d and BW of 2.16 kg were used in a 28-d experiment to evaluate the nutritional effects of autoclaving a commercial sugar-free, spray-dried egg albumen (EA) compared with casein. Basal diet protein sources were lactic acid casein and EA. Two more dietary treatments were made by replacing the EA with dry-autoclaved EA (DAEA) or wet-autoclaved EA (WAEA, EA and water mixed in a 1.0:1.2 ratio before autoclaving). The DAEA and WAEA were autoclaved at 121 degrees C and 1.75 kg/cm(2) pressure for 30 min, and WAEA was oven-dried after autoclaving. Analyzed trypsin inhibitor units/mg of EA, DAEA, and WAEA were 535.0, 9.0, and 6.5, respectively. Pigs were fed the diets in gruel form to appetite in individual metabolism cages every 2 h during the experiment. Blood samples were taken on d 7, 14, and 21, and total urine and fecal grab-samples were collected from d 14 to 21 of the experiment. Response criteria were N and energy balance, plasma urea N (PUN) and glucose concentrations, and growth performance. The WAEA was a higher quality protein source for neonatal pigs than DAEA. Pigs fed the diet containing WAEA absorbed and retained more (P neonatal pigs than DAEA or EA, whereas lactic casein was a higher quality protein source for neonatal pigs than EA, DAEA, or WAEA.

  11. Fentanyl Nasal Spray

    Science.gov (United States)

    Fentanyl nasal spray is used to treat breakthrough pain (sudden episodes of pain that occur despite round ... effects of the medication) to narcotic pain medications. Fentanyl is in a class of medications called narcotic ( ...

  12. Fentanyl Sublingual Spray

    Science.gov (United States)

    Fentanyl sublingual spray is used to treat breakthrough pain (sudden episodes of pain that occur despite round ... effects of the medication) to narcotic pain medications. Fentanyl is in a class of medications called narcotic ( ...

  13. Dynamics of flare sprays

    International Nuclear Information System (INIS)

    Tandberg-Hanssen, E.; Hansen, R.T.

    1980-01-01

    During solar cycle No. 20 new insight into the flare-spray phenomenon has been attained due to several innovations in solar optical-observing techniques (higher spatial resolution cinema-photography, tunable pass-band filters, multi-slit spectroscopy and extended angular field coronographs). From combined analysis of 13 well-observed sprays which occured between 1969-1974 we conclude that (i) the spray material originates from a preexisting active region filament which undergoes increased absorption some tens of minutes prior to the abrupt chromospheric brightening at the 'flare-start', and (ii) the spray material is confined within a steadily expanding, loop-shaped (presumably magnetically controlled) envelope with part of the material draining back down along one or both legs of the loop. (orig.)

  14. Butorphanol Nasal Spray

    Science.gov (United States)

    ... Butorphanol is in a class of medications called opioid agonist-antagonists. It works by changing the way ... stop using butorphanol nasal spray, you may experience withdrawal symptoms such as nervousness, agitation, shakiness, diarrhea, chills, ...

  15. Nanosized aerosols from consumer sprays: experimental analysis and exposure modeling for four commercial products

    Science.gov (United States)

    Lorenz, Christiane; Hagendorfer, Harald; von Goetz, Natalie; Kaegi, Ralf; Gehrig, Robert; Ulrich, Andrea; Scheringer, Martin; Hungerbühler, Konrad

    2011-08-01

    Consumer spray products are already on the market in the cosmetics and household sector, which suggest by their label that they contain engineered nanoparticles (ENP). Sprays are considered critical for human health, because the lungs represent a major route for the uptake of ENP into the human body. To contribute to the exposure assessment of ENP in consumer spray products, we analyzed ENP in four commercially available sprays: one antiperspirant, two shoe impregnation sprays, and one plant-strengthening agent. The spray dispersions were analyzed by inductively coupled plasma mass spectrometry (ICPMS) and (scanning-) transmission electron microscopy ((S)TEM). Aerosols were generated by using the original vessels, and analyzed by scanning mobility particle sizer (SMPS) and (S)TEM. On the basis of SMPS results, the nanosized aerosol depositing in the respiratory tract was modeled for female and male consumers. The derived exposure levels reflect a single spray application. We identified ENP in the dispersions of two products (shoe impregnation and plant spray). Nanosized aerosols were observed in three products that contained propellant gas. The aerosol number concentration increased linearly with the sprayed amount, with the highest concentration resulting from the antiperspirant. Modeled aerosol exposure levels were in the range of 1010 nanosized aerosol components per person and application event for the antiperspirant and the impregnation sprays, with the largest fraction of nanosized aerosol depositing in the alveolar region. Negligible exposure from the application of the plant spray (pump spray) was observed.

  16. An evaporation model of colloidal suspension droplets

    Science.gov (United States)

    Sartori, Silvana; Li\\ Nán, Amable; Lasheras, Juan C.

    2009-11-01

    Colloidal suspensions of polymers in water or other solvents are widely used in the pharmaceutical industry to coat tablets with different agents. These allow controlling the rate at which the drug is delivered, taste or physical appearance. The coating is performed by simultaneously spraying and drying the tablets with the colloidal suspension at moderately high temperatures. The spreading of the coating on the pills surface depends on the droplet Webber and Reynolds numbers, angle of impact, but more importantly on the rheological properties of the drop. We present a model for the evaporation of a colloidal suspension droplet in a hot air environment with temperatures substantially lower than the boiling temperature of the carrier fluid. As the liquid vaporizes from the surface, a compacting front advances into the droplet faster than the liquid surface regresses, forming a shell of a porous medium where the particles reach their maximum packing density. While the surface regresses, the evaporation rate is determined by both the rate at which heat is transported to the droplet surface and the rate at which liquid vapor is diffused away from it. This regime continues until the compacting front reaches the center of the droplet, at which point the evaporation rate is drastically reduced.

  17. Development of process data capturing, analysis and controlling for thermal spray techniques - SprayTracker

    Science.gov (United States)

    Kelber, C.; Marke, S.; Trommler, U.; Rupprecht, C.; Weis, S.

    2017-03-01

    Thermal spraying processes are becoming increasingly important in high-technology areas, such as automotive engineering and medical technology. The method offers the advantage of a local layer application with different materials and high deposition rates. Challenges in the application of thermal spraying result from the complex interaction of different influencing variables, which can be attributed to the properties of different materials, operating equipment supply, electrical parameters, flow mechanics, plasma physics and automation. In addition, spraying systems are subject to constant wear. Due to the process specification and the high demands on the produced coatings, innovative quality assurance tools are necessary. A central aspect, which has not yet been considered, is the data management in relation to the present measured variables, in particular the spraying system, the handling system, working safety devices and additional measuring sensors. Both the recording of all process-characterizing variables, their linking and evaluation as well as the use of the data for the active process control presuppose a novel, innovative control system (hardware and software) that was to be developed within the scope of the research project. In addition, new measurement methods and sensors are to be developed and qualified in order to improve the process reliability of thermal spraying.

  18. Effects caused by thermal shocks in plasma sprayed protective coatings from materials based on Al{sub 2}O{sub 3}; Zmiany wywolane wstrzasami cieplnymi w powlokach ochronnych natryskiwanych plazmowo z materialow na bazie Al{sub 2}O{sub 3}

    Energy Technology Data Exchange (ETDEWEB)

    Gorski, L.; Wolski, T. [Institute of Atomic Energy, Otwock-Swierk (Poland); Gostynski, D. [Przedsiebiorstwo Nowych Technologii, Swierk-Otwock (Poland)

    1996-12-31

    Plasma sprayed coatings from the materials based on Al{sub 2}O{sub 3} with addition of NiO and TiO{sub 2} have been studied. Thermal shock resistance of these coatings has been tested on special experimental arrangement in the stream of hot and cold gases. Changes in coating microstructure has been determined by light microscopy methods. Phase transition caused by the experiments are revealed by X-ray diffraction methods. The resistance for thermal fatigue processes depends on used coatings materials. (author). 21 refs, 21 figs, 1 tab.

  19. Suture midface suspension

    Directory of Open Access Journals (Sweden)

    Murthy Rachna

    2006-11-01

    Full Text Available Abstract Objective To describe a simple and effective facelift technique useful as an adjunct to other oculoplastic procedures Methods Retrospective, non-comparative case series. Thirty five patients undergoing suture midface suspension from 1998 to 2000. Suspension sutures were passed from the nasolabial fold to the temporalis fascia to elevate the midface and the corner of the mouth. Results A satisfactory and stable outcome is obtained in 2 years of follow up. Conclusion Suture midface suspension is a safe and effective technique for the management of midface descent.

  20. Sea Spray Aerosols

    DEFF Research Database (Denmark)

    Butcher, Andrew Charles

    entrainment may account for the large discrepancy in energy input for the two systems. In the third study, the temperature dependence of sea spray aerosol production is probed with the use of a highly stable temperature controlled plunging jet. Similar to previous studies, particle production increases...... of a cloud condensation nuclei ounter. Proxy solutions with high inorganic salt concentrations and some organics produce sea spray aerosol particles with little change in cloud condensation activity relative to pure salts. Comparison is made between a frit based method for bubble production and a plunging...... a relationship between plunging jet particle ux, oceanic particle ux, and energy dissipation rate in both systems. Previous sea spray aerosol studies dissipate an order of magnitude more energy for the same particle ux production as the open ocean. A scaling factor related to the energy expended in air...

  1. Droplets and sprays

    CERN Document Server

    Sazhin, Sergei

    2014-01-01

    Providing a clear and systematic description of droplets and spray dynamic models, this book maximises reader insight into the underlying physics of the processes involved, outlines the development of new physical and mathematical models, and broadens understanding of interactions between the complex physical processes which take place in sprays. Complementing approaches based on the direct application of computational fluid dynamics (CFD), Droplets and Sprays treats both theoretical and practical aspects of internal combustion engine process such as the direct injection of liquid fuel, subcritical heating and evaporation. Includes case studies that illustrate the approaches relevance to automotive applications,  it is also anticipated that the described models can find use in other areas such as in medicine and environmental science.

  2. Urinary incontinence - retropubic suspension

    Science.gov (United States)

    ... your doctor will have you try bladder retraining, Kegel exercises, medicines, or other options. If you tried ... retropubic colposuspension; Needle suspension; Burch colposuspension Patient Instructions Kegel exercises - self-care Self catheterization - female Suprapubic catheter ...

  3. Rheology of organoclay suspension

    CSIR Research Space (South Africa)

    Hato, MJ

    2011-05-01

    Full Text Available The authors have studied the rheological properties of clay suspensions in silicone oil, where clay surfaces were modified with three different types of surfactants. Dynamic oscillation measurements showed a plateau-like behavior for all...

  4. Sprayed concrete linings

    Energy Technology Data Exchange (ETDEWEB)

    Hindle, D.

    1999-12-01

    Sprayed concrete, or shotcrete, was invented in the 1920s for preserving dinosaur skeletons and was used underground initially in coalmines for the preservation and fine proofing of timber supports. Its use as a support lining in rock tunnelling was developed in the 1950s and 60s. The article surveys equipment available from major manufacturers and suppliers of concrete spraying equipment (Aliva, Cifa, GIA, Industri, Ingersoll Rand, etc.), specialist cement and additive manufacturers (Castle, Cement, Moria Carbotech). manufacturers of lattice girders and fibre reinforcement, and manufacturers of instrumentation for tunnel linings. 5 tabs., 9 photos.

  5. The Mystical Suspension

    Directory of Open Access Journals (Sweden)

    Héctor Santiesteban Oliva

    2016-11-01

    Full Text Available Mistical suspension, silence, time, absolute, ontology, ineffability, aletheiaIn the mystical ecstasy there is a sensorial and intellectual suspension when contemplating the absolute, the ontological Being. Silence is not only significant: it is revealing. The greatest expression of experience inner silence . The word is insufficient when the ontological reality is revealed. Revelation or truth , the Greek concept of aletheia, takes on greater significance in that transcendental experience. It is also suspended phenomenological time and remains eternity open.

  6. Particulate generation in plasma sprayed hydroxyapatite coatings

    Energy Technology Data Exchange (ETDEWEB)

    Gross, K.A.; Ray, N. [Monash Univ., Clayton (Australia). Dept. of Materials Engineering; Roekkum, M. [Oslo Univ. (Norway). Center for Orthopaedics

    2001-07-01

    A hydroxyapatite coated femoral stem, matching a retrieved recovered from a case of third body wear, was analysed to investigate particle release from the hydroxyapatite coating. The stem was sectioned into 12 pieces, mounted in epoxy resin and polished to reveal the microstructure. One section was analysed with X-ray diffraction and Fourier transform infra-red spectroscopy. It was found that the coating contained a large amorphous phase content indicating that the coating has the potential for rapid dissolution. The small crystalline particles in the coating were mainly in the 1-8 micron size range. Exposure to dilute nitric acid showed that the coating is capable of releasing particles into the peri-implant area. (orig.)

  7. Microstructural Characteristics and Performances of Cr2O3 and Cr2O3 -15%TiO2 S-HVOF Coatings Obtained from Water-Based Suspensions

    Science.gov (United States)

    Toma, Filofteia-Laura; Potthoff, Annegret; Barbosa, Maria

    2018-01-01

    Cr2O3-based coatings offer high hardness, excellent sliding wear performance, and corrosion resistance. Therefore, they are widely applied in the paper industry, as well as for pumps and mechanical sealing systems. Compared to the conventional spray processes, the technology of suspension-HVOF spraying (S-HVOF) allows the production of dense, finely structured coatings with smoother surfaces and improved mechanical properties by using submicron-scaled raw materials. This work investigates the microstructure and performances of Cr2O3 and Cr2O3-15%TiO2 coatings obtained by S-HVOF starting from water-based suspensions. For the development of the suspensions with binary composition, two routes were used to produce ready-to-spray suspensions: (a) mixture of two stable suspensions in the desired ratio, and (b) dispersion of an appropriate alloyed material in the solvent. In order to evaluate the potential of suspension spraying over the conventional APS and HVOF processes, the mechanical properties, corrosion, and sliding wear resistances of the S-HVOF coatings were compared with those of the coatings produced from feedstock spray powders. From the experimental results, it was observed that, in most of the cases, the suspension-sprayed coatings showed denser microstructures, enhanced mechanical properties, wear resistance, and superior corrosion performances.

  8. Plasma technology

    International Nuclear Information System (INIS)

    Drouet, M.G.

    1984-03-01

    IREQ was contracted by the Canadian Electrical Association to review plasma technology and assess the potential for application of this technology in Canada. A team of experts in the various aspects of this technology was assembled and each team member was asked to contribute to this report on the applications of plasma pertinent to his or her particular field of expertise. The following areas were examined in detail: iron, steel and strategic-metals production; surface treatment by spraying; welding and cutting; chemical processing; drying; and low-temperature treatment. A large market for the penetration of electricity has been identified. To build up confidence in the technology, support should be provided for selected R and D projects, plasma torch demonstrations at full power, and large-scale plasma process testing

  9. Effect of microstructure and microhardness on the wear resistance of zirconia-alumina, zirconia-yttria and zirconia-ceria coatings manufactured by atmospheric plasma spraying; fecto de la microestructura y de la microdureza sobre la resistencia al desgaste de recubrimientos elaborados por proyeccion termica por plasma atmosferico a partir de circona-alumina, circona-itria y circona-ceria

    Energy Technology Data Exchange (ETDEWEB)

    Giovanni Gonzalez, A.; Ageorges, H.; Rojas, O.; Lopez, E.; Milena Hurtado, F.; Vargas, F.

    2015-10-01

    The effect of the structure and microhardness on the wear resistance of zirconia-alumina (ATZ), zirconia-yttria (YSZ) and zirconia-ceria (CSZ) coatings manufactured by atmospheric plasma spraying was studied. The microstructure and the fracture on the cross section of the coatings were analyzed using Scanning Electron Microscopy, the phases were identified using X-Ray Diffraction, the microhardness was measured by Vickers indentation and the wear resistance was evaluated by ball on disc test. The results showed that zirconia-alumina coating exhibits the best performance in the wear test. This behavior is closely related to their microstructure and higher microhardness, despite of its significant quantity of the monoclinic zirconia phase, which has lower mechanical properties than tetragonal zirconia phase. Tetragonal zirconia phase was predominant in the zirconia-yttria and zirconia-ceria coatings and despite this behavior; they did not have a good performance in the wear tests. This low wear resistance was mainly influenced by the columnar structure within their lamellae, which caused a greater detachment of particles in the contact surface during the ball-disc tests, increasing its wear. (Author)

  10. Replacement of Chromium Electroplating on Gas Turbine Engine Components Using Thermal Spray Coatings

    National Research Council Canada - National Science Library

    Sartwell, Bruce D; Legg, Keith O; Schell, Jerry; Bondaruk, Bob; Alford, Charles; Natishan, Paul; Lawrence, Steven; Shubert, Gary; Bretz, Philip; Kaltenhauser, Anne

    2005-01-01

    .... This document constitutes the final report on a project to qualify high-velocity oxygen-fuel (HVOF) and plasma thermal spray coatings as a replacement for hard chrome plating on gas turbine engine components...

  11. Laser diagnosis and plasma technology: fundamentals for reduction of emissions and fuel consumption in DI internal combustion engines. Spray/wall-interaction under diesel engine conditions. Final report; Laserdiagnostische und plasmatechnologische Grundlagen zur Verminderung von Emissionen und Kraftstoffverbrauch von DI-Verbrennungsmotoren. Spray/Wand-Wechselwirkung bei der motorischen Einspritzung. Abschlussbericht

    Energy Technology Data Exchange (ETDEWEB)

    Renz, U.; Meingast, U.

    2001-02-01

    Spray/wall-interaction under diesel engine conditions is not yet investigated extensively in detail with high spatial resolution and high time resolution as those experiments require extremely accurate techniques. Numerical modelling to predict fluiddynamic and heat transfer processes are validated mostly under non engine conditions. The processes during spray/wall interaction under internal combustion engine conditions were investigated experimentally in an injection chamber using enhanced laser optical methods. To enable validation and development of numerical spray/wall models the data was collected under well known and reproducible conditions. Microscopic visualisation tools, Phase-Doppler Anemometry (PDA) to measure droplet diameter and velocity as well as fluorescence based film measurement technique and high speed surface thermocouples to determine the wall heat flux were used. The numerical predictions of the spray wall interaction using Computational Fluid Dynamics (CFD) including two spray/wall models from the literature show qualitatively good agreement with the experiments. However, quantitatively some insufficiencies are observed because the models base on experiments under atmospheric conditions disregarding the influences of high pressure and high temperature. Here more detailed investigation is necessary in the future. The present results build up a comprehensive basis to validate future models and their interaction. Progress was done in using measurement techniques to investigate complex mechanisms under challenging conditions. (orig.) [German] Die Spray/Wand Wechselwirkung unter dieselmotorischen Bedingungen ist bisher nicht mit hoher Zeit- und Ortsaufloesung umfassend charakterisiert worden, weil deren Untersuchung hohe Anforderungen an die Messtechniken stellt. Numerische Modelle zur Vorhersage der Stroemungs- und Waermetransportvorgaenge sind nur teilweise unter reale Bedingungen verifiziert worden. Die Vorgaenge beim Auftreffen eines

  12. Thermal spray for commercial shipbuilding

    Science.gov (United States)

    Rogers, F. S.

    1997-09-01

    Thermal spraying of steel with aluminum to protect it from corrosion is a technology that has been proven to work in the marine environment. The thermal spray coating system includes a paint sealer that is applied over the thermally sprayed aluminum. This extends the service life of the coating and provides color to the end product. The thermal spray system protects steel both through the principle of isolation (as in painting) and galvanizing. With this dual protection mechanism, steel is protected from corrosion even when the coating is damaged. The thermal- sprayed aluminum coating system has proved the most cost- effective corrosion protection system for the marine environment. Until recently, however, the initial cost of application has limited its use for general application. Arc spray technology has reduced the application cost of thermal spraying of aluminum to below that of painting. Commercial shipbuilders could use this technology to enhance their market position in the marine industry.

  13. Review of US Nanocorp - SNL Joint Development of Thermal-Sprayed Thin-Film Cathodes for Thermal Batteries

    Energy Technology Data Exchange (ETDEWEB)

    GUIDOTTI,RONALD A.; REINHARDT,FREDERICK W.; DAI,JINXIANG; XIAO,T. DANNY; REISNER,DAVID E.

    2000-11-14

    The use of plasma spray to deposit thin metal-sulfide cathode films is described in this paper. Conventional electroactive stack components in thermal batteries are constructed from pressed-powder parts that are difficult to fabricate in large diameters in thicknesses <0.010. Plasma-sprayed electrodes do not steer from this difficulty, allowing greater energy densities and specific energies to be realized. Various co-spraying agents have been found suitable for improving the mechanical as well as electrochemical properties of plasma-sprayed cathodes for thermal batteries. These electrodes generally show equal or improved performance over conventional pressed-powder electrodes. A number of areas for future growth and development of plasma-spray technology is discussed.

  14. Pharmacokinetics and Bioavailability of the GnRH Analogs in the Form of Solution and Zn2+-Suspension After Single Subcutaneous Injection in Female Rats.

    Science.gov (United States)

    Suszka-Świtek, Aleksandra; Ryszka, Florian; Dolińska, Barbara; Dec, Renata; Danch, Alojzy; Filipczyk, Łukasz; Wiaderkiewicz, Ryszard

    2017-04-01

    Although many synthetic gonadoliberin analogs have been developed, only a few of them, including buserelin, were introduced into clinical practice. Dalarelin, which differs from buserelin by just one aminoacid in the position 6 (D-Ala), is not widely used so far. Gonadotropin-releasing hormone (GnRH) analogs are used to treat many different illnesses and are available in different forms like solution for injection, nasal spray, microspheres, etc. Unfortunately, none of the above drug formulations can release the hormones for 24 h. We assumed that classical suspension could solve this problem. Two sets of experiments were performed. In the first one, buserelin and dalarelin were injected into mature female rats in two forms: suspension, in which the analogs are bounded by Zn 2+ ions and solution. The pharmacokinetic parameters and bioavailability of the analogs were calculated, based on their concentration in the plasma measured by high-performance liquid chromatography method (HPLC). In the second experiment, the hormones in two different forms were injected into superovulated immature female rats and then the concentration of Luteinizing hormone (LH), Follicle-stimulating hormone (FSH) and 17β-estradiol in the serum was measured by radioimmunological method. The Extent of Biological Availability (EBA), calculated on the base of AUC 0-∞ , showed that in the form of solution buserelin and dalarelin display, respectively, only 13 and 8 % of biological availability of their suspension counterparts. Comparing both analogs, the EBA of dalarelin was half (53 %) that of buserelin delivered in the form of solution and 83 % when they were delivered in the form of suspension. The injection of buserelin or dalarelin, in the form of solution or suspension, into superovulated female rats increased LH, FSH and estradiol concentration in the serum. However, after injection of the analogs in the form of suspension, the high concentration of LH and FSH in the serum persisted

  15. Thermal Spray Coatings for Fusion Applications — Review

    Czech Academy of Sciences Publication Activity Database

    Matějíček, Jiří; Chráska, Pavel; Linke, J.

    2007-01-01

    Roč. 16, č. 1 (2007), s. 64-83 ISSN 1059-9630 Grant - others:-(XE) EFDA Task DV4/04 (TW0; -(XE) EFDA Task TW5-TVM-PSW Institutional research plan: CEZ:AV0Z20430508 Keywords : beryllium * boron carbide * plasma facing components * plasma sprayed coatings * thermonuclear fusion * tungsten Subject RIV: JG - Metallurgy Impact factor: 1.204, year: 2007

  16. Improved Orifice Plate for Spray Gun

    Science.gov (United States)

    Cunningham, W.

    1986-01-01

    Erratic spray pattern of commercial spray gun changed to repeatable one by simple redesign of two parts. In modified spray gun orifice plate and polytetrafluoroethylene bushing redesigned to assure centering and alignment with nozzle. Such improvement useful in many industrial applications requiring repeatable spray patterns. Might include spraying of foam insulation, paint, other protective coatings, detergents, abrasives, adhesives, process chemicals, or fuels. Unmodified spray gun produces erratic spray because lateral misalignment between orifice plate and nozzle.

  17. Structural and photocatalytic characteristics of TiO2 coatings produced by various thermal spray techniques

    Czech Academy of Sciences Publication Activity Database

    Ctibor, Pavel; Štengl, Václav; Pala, Zdeněk

    2013-01-01

    Roč. 2, č. 3 (2013), s. 218-226 ISSN 2226-4108 R&D Projects: GA ČR(CZ) GAP108/12/1872 Institutional support: RVO:61389021 ; RVO:61388980 Keywords : plasma spraying * high velocity oxy–fuel (HVOF) spraying * flame spraying * titanium dioxide (TiO2) * photocatalysis * band gap Subject RIV: BL - Plasma and Gas Discharge Physics; CA - Inorganic Chemistry (UACH-T) http://www.springerlink.com/openurl.asp?genre=article&id=doi:10.1007/s40145-013-0063-z

  18. Magnetic Suspension Technology Workshop

    International Nuclear Information System (INIS)

    Keckler, C.R.; Groom, N.J.; Britcher, C.P.

    1993-01-01

    In order to identify the state of magnetic suspension technology in such areas as rotating systems, pointing of experiments or subsystems, payload isolation, and superconducting materials, a workshop on Magnetic Suspension Technology was held at the Langley Research Center in Hampton, Virginia, on 2-4 Feb. 1988. The workshop included five technical sessions in which a total of 24 papers were presented. The technical sessions covered the areas of pointing, isolation, and measurement, rotating systems, modeling and control, and superconductors. A list of attendees is provided. Separate abstracts have been prepared for articles from this report

  19. Sea Spray Aerosols

    DEFF Research Database (Denmark)

    Butcher, Andrew Charles

    emissions produced directly from bubble bursting as the result of air entrainment from breaking waves and particles generated from secondary emissions of volatile organic compounds. In the first paper, we study the chemical properties of particles produced from several sea water proxies with the use...... of a cloud condensation nuclei ounter. Proxy solutions with high inorganic salt concentrations and some organics produce sea spray aerosol particles with little change in cloud condensation activity relative to pure salts. Comparison is made between a frit based method for bubble production and a plunging...... a relationship between plunging jet particle ux, oceanic particle ux, and energy dissipation rate in both systems. Previous sea spray aerosol studies dissipate an order of magnitude more energy for the same particle ux production as the open ocean. A scaling factor related to the energy expended in air...

  20. Flame spraying of polymers

    International Nuclear Information System (INIS)

    Varacalle, D.J. Jr.; Zeek, D.P.; Couch, K.W.; Benson, D.M.; Kirk, S.M.

    1997-01-01

    Statistical design-of-experiment studies of the thermal spraying of polymer powders are presented. Studies of the subsonic combustion (i.e., Flame) process were conducted in order to determine the quality and economics of polyester and urethane coatings. Thermally sprayed polymer coatings are of interest to several industries for anticorrosion applications, including the chemical, automotive, and aircraft industries. In this study, the coating design has been optimized for a site-specific application using Taguchi-type fractional-factorial experiments. Optimized coating designs are presented for the two powder systems. A substantial range of thermal processing conditions and their effect on the resultant polymer coatings is presented. The coatings were characterized by optical metallography, hardness testing, tensile testing, and compositional analysis. Characterization of the coatings yielded the thickness, bond strength, Knoop microhardness, roughness, deposition efficiency, and porosity. Confirmation testing was accomplished to verify the coating designs