WorldWideScience

Sample records for submerged arc furnaces

  1. Process Modeling and Optimization of a Submerged Arc Furnace for Phosphorus Production

    NARCIS (Netherlands)

    Scheepers, E.; Yang, Y.; Adema, A.T.; Boom, R.; Reuter, M.A.

    2010-01-01

    This article presents a process model of a phosphorus-producing, submerged arc furnace. The model successfully incorporates accurate, multifield thermodynamic, kinetic, and industrial data with computational flow dynamic calculations and thus further unifies the sciences of kinetics and equilibrium

  2. Similarity of Ferrosilicon Submerged Arc Furnaces With Different Geometrical Parameters

    Directory of Open Access Journals (Sweden)

    Machulec B.

    2017-12-01

    Full Text Available In order to determine reasons of unsatisfactory production output regarding one of the 12 MVA furnaces, a comparative analysis with a furnace of higher power that showed a markedly better production output was performed. For comparison of ferrosilicon furnaces with different geometrical parameters and transformer powers, the theory of physical similarity was applied. Geometrical, electrical and thermal parameters of the reaction zones are included in the comparative analysis. For furnaces with different geometrical parameters, it is important to ensure the same temperature conditions of the reaction zones. Due to diverse mechanisms of heat generation, different criteria for determination of thermal and electrical similarity for the upper and lower reaction zones were assumed contrary to other publications. The parameter c3 (Westly was assumed the similarity criterion for the upper furnace zones where heat is generated as a result of resistive heating while the parameter J1 (Jaccard was assumed the similarity criterion for the lower furnace zones where heat is generated due to arc radiation.

  3. Pragmatic analysis of the electric submerged arc furnace continuum

    Science.gov (United States)

    Karalis, K.; Karkalos, N.; Antipas, G. S. E.; Xenidis, A.

    2017-09-01

    A transient mathematical model was developed for the description of fluid flow, heat transfer and electromagnetic phenomena involved in the production of ferronickel in electric arc furnaces. The key operating variables considered were the thermal and electrical conductivity of the slag and the shape, immersion depth and applied electric potential of the electrodes. It was established that the principal stimuli of the velocities in the slag bath were the electric potential and immersion depth of the electrodes and the thermal and electrical conductivities of the slag. Additionally, it was determined that, under the set of operating conditions examined, the maximum slag temperature ranged between 1756 and 1825 K, which is in accordance with industrial measurements. Moreover, it was affirmed that contributions to slag stirring due to Lorentz forces and momentum forces due to the release of carbon monoxide bubbles from the electrode surface were negligible.

  4. Dissipation of Electrical Energy in Submerged Arc Furnaces Producing Silicomanganese and High-Carbon Ferromanganese

    Science.gov (United States)

    Steenkamp, Joalet Dalene; Hockaday, Christopher James; Gous, Johan Petrus; Nzima, Thabo Witness

    2017-09-01

    Submerged-arc furnace technology is applied in the primary production of ferroalloys. Electrical energy is dissipated to the process via a combination of arcing and resistive heating. In processes where a crater forms between the charge zone and the reaction zone, electrical energy is dissipated mainly through arcing, e.g., in coke-bed based processes, through resistive heating. Plant-based measurements from a device called "Arcmon" indicated that in silicomanganese (SiMn) production, at times up to 15% of the electrical energy used is transferred by arcing, 30% in high-carbon ferromanganese (HCFeMn) production, compared with 5% in ferrochromium and 60% in ferrosilicon production. On average, the arcing is much less at 3% in SiMn and 5% in HCFeMn production.

  5. Fingerprint of a submerged-arc furnace : Optimising energy consumption through data mining, dynamic modelling and computational fluid dynamics

    NARCIS (Netherlands)

    Scheepers, E.

    2008-01-01

    This study imparts a scientific perception of a phosphorous-producing submerged arc furnace never seen before; a proverbial fingerprint that can improve problem identification, disturbance diagnostics, process prediction, dynamic modelling and model predictive control of this type of furnace. It

  6. Acoustic characteristics of electric arc furnaces

    Science.gov (United States)

    Cherednichenko, V. S.; Bikeev, R. A.; Cherednichenko, A. V.; Ognev, A. M.

    2016-06-01

    A mathematical model is constructed to describe the appearance and development of the noise characteristics of superpower electric arc furnaces. The noise formation is shown to be related to the pulsation of the axial plasma flows in arc discharges because of the electrodynamic pressure oscillations caused by the interaction of the self-magnetic field with the current passing in an arc. The pressure in the arc axis changes at a frequency of 100 Hz at the maximum operating pressure of 66 kPa for an arc current of 80 kA. The main ac arc sound frequencies are multiples of 100 Hz, which is supported in the practice of operation of electric arc furnaces. The sound intensity in the furnace laboratory reaches 160 dB and is decreased to 115-120 dB in the working furnace area due to shielding by the furnace jacket, the molten metal, and the molten slag. The appropriateness of increasing the hermetic sealing of electric furnaces and creating furnaces operating at low currents and high transformer voltages is corroborated.

  7. Laser Beam Submerged Arc Hybrid Welding

    Science.gov (United States)

    Reisgen, Uwe; Olschok, Simon; Jakobs, Stefan; Schleser, Markus; Mokrov, Oleg; Rossiter, Eduardo

    The laser beam-submerged arc hybrid welding method originates from the knowledge that, with increasing penetration depth, the laser beam process has a tendency to pore formation in the lower weld regions. The coupling with the energy-efficient submerged-arc process improves degassing and reduces the tendency to pore formation. The high deposition rate of the SA process in combination with the laser beam process offers, providing the appropriate choice of weld preparation, the possibility of welding plates with a thickness larger than 20° mm in a single pass, and also of welding thicker plates with the double-sided single pass technique.

  8. Arc characteristics of submerged arc welding with stainless steel wire

    Science.gov (United States)

    Li, Ke; Wu, Zhi-sheng; Liu, Cui-rong; Chen, Feng-hua

    2014-08-01

    The arc characteristics of submerged arc welding (SAW) with stainless steel wire were studied by using Analysator Hannover (AH). The tests were carried out under the same preset arc voltage combined with different welding currents. By comparing the probability density distribution (PDD) curves of arc voltage and welding current, the changes were analyzed, the metal transfer mode in SAW was deduced, and the characteristics of a stable arc were summarized. The analysis results show that, with an increase of welding parameters, the short-circuiting peak in the PDD curves of arc voltage decreases gradually until it disappears, and the dominant metal transfer mode changes from flux-wall guided transfer to projected transfer and then to streaming transfer. Moreover, when the PDD curves of arc voltage are both unimodal and generally symmetrical, the greater the peak probability and the smaller the peak span, the more stable the arc becomes.

  9. MODELING PARAMETERS OF ARC OF ELECTRIC ARC FURNACE

    Directory of Open Access Journals (Sweden)

    R.N. Khrestin

    2015-08-01

    Full Text Available Purpose. The aim is to build a mathematical model of the electric arc of arc furnace (EAF. The model should clearly show the relationship between the main parameters of the arc. These parameters determine the properties of the arc and the possibility of optimization of melting mode. Methodology. We have built a fairly simple model of the arc, which satisfies the above requirements. The model is designed for the analysis of electromagnetic processes arc of varying length. We have compared the results obtained when testing the model with the results obtained on actual furnaces. Results. During melting in real chipboard under the influence of changes in temperature changes its properties arc plasma. The proposed model takes into account these changes. Adjusting the length of the arc is the main way to regulate the mode of smelting chipboard. The arc length is controlled by the movement of the drive electrode. The model reflects the dynamic changes in the parameters of the arc when changing her length. We got the dynamic current-voltage characteristics (CVC of the arc for the different stages of melting. We got the arc voltage waveform and identified criteria by which possible identified stage of smelting. Originality. In contrast to the previously known models, this model clearly shows the relationship between the main parameters of the arc EAF: arc voltage Ud, amperage arc id and length arc d. Comparison of the simulation results and experimental data obtained from real particleboard showed the adequacy of the constructed model. It was found that character of change of magnitude Md, helps determine the stage of melting. Practical value. It turned out that the model can be used to simulate smelting in EAF any capacity. Thus, when designing the system of control mechanism for moving the electrode, the model takes into account changes in the parameters of the arc and it can significantly reduce electrode material consumption and energy consumption

  10. Submerged arc welding of heavy plate

    Science.gov (United States)

    Wilson, R. A.

    1972-01-01

    The submerged arc process is particularly suitable for heavy plate welding because of its ability to combine very high deposit rates along with excellent quality. It does these things without the smoke and spatter often accompanying other processes. It is available today in several forms that are pointed to the fabricators of heavy sections with long, short or round about welds. Tandem arc full automatic equipment is particularly suitable for those long heavy welds where speed and deposit rate are of the first order. An attachment called long stick-out which makes use of the IR drop on long electrode extensions can be included on this equipment to increase deposition rates 50% or more.

  11. Utilization of steel melting electric arc furnace slag for development ...

    Indian Academy of Sciences (India)

    Administrator

    Steel melting through electric arc furnace route is gaining popularity due to its many advantages, but generates a new waste, electric arc furnace slag, which is getting accumulated and land/mine filling and road construction are the only ... is a key factor, in such constructions as breakwater blocks, foundations, shoring walls, ...

  12. Artificial neural networks in predicting current in electric arc furnaces

    Science.gov (United States)

    Panoiu, M.; Panoiu, C.; Iordan, A.; Ghiormez, L.

    2014-03-01

    The paper presents a study of the possibility of using artificial neural networks for the prediction of the current and the voltage of Electric Arc Furnaces. Multi-layer perceptron and radial based functions Artificial Neural Networks implemented in Matlab were used. The study is based on measured data items from an Electric Arc Furnace in an industrial plant in Romania.

  13. Hydrogen mitigation in submerged arc welding

    Science.gov (United States)

    Klimowicz, Steven

    With the role of hydrogen in weld metal well understood in its relation to cold cracking, there has been a push to produce welds with lower and lower diffusible hydrogen contents. The push for lower diffusible hydrogen contents has placed pressure on consumables manufactures to create consumables that can achieve the requirements for lower diffusible hydrogen content. Currently EM12K flux is produced so that it can achieve below 4 ml of diffusible hydrogen for every 100g of weld metal deposited (ml/100g) for submerged arc welding (SAW). The recent trend for industry is to preferentially achieve diffusible hydrogen contents below 3 ml/100g. Making it necessary to find a way to modify the flux to achieve a lower diffusible hydrogen content for the welds it produces. To achieve this goal a two phase plan was developed. The first phase was to characterize the entire welding system for hydrogen. Since the goal of the project is hydrogen mitigation, any amount of hydrogen that could be reduced is helpful and therefore must first be discovered. Sources of hydrogen may be found by analyzing the welding wire and base metal, as well as breaking the flux down into its components and production steps. The wire was analyzed for total hydrogen content as was the base metal. The flux and its components were analyzed using differential thermal analysis-simultaneous thermal analysis (DTA-STA) and later vacuum degassing for moisture content. The analysis of the wire showed that the copper coating on the wire was the largest contributor of hydrogen. There was lubricant present on the wire surface as well, but it did not contribute as much as the copper coating. It was found that a simple low temperature baking of the wire was enough to remove the lubricant and coating moisture. The base metal was found to have a similar total hydrogen content to that of the wire. The breakdown of the flux and production process for moisture content analysis revealed that the production process

  14. Innovation in electric arc furnaces scientific basis for selection

    CERN Document Server

    Toulouevski, Yuri N

    2013-01-01

    This book equips a reader with knowledge necessary for critical analysis of  innovations in electric arc furnaces and helps to select the most effective ones and for their successful implementation. The book also covers general issues related to history of development, current state and prospects of steelmaking in Electric Arc Furnaces. Therefore, it can be useful for everybody who studies metallurgy, including students of colleges and universities. The modern concepts of mechanisms of Arc Furnace processes are are discussed in the book at the level sufficient to solve practical problems: To help readers lacking knowledge required in the field of heat transfer as well as hydro-gas dynamics, it contains several chapters which provide the required minimum of information in these fields of science. In order to better assess different innovations, the book describes experience of the application of similar innovations in open-hearth furnaces and oxygen converters. Some promising ideas on key issues regarding int...

  15. Electric Arc Furnace Modeling with Artificial Neural Networks and Arc Length with Variable Voltage Gradient

    Directory of Open Access Journals (Sweden)

    Raul Garcia-Segura

    2017-09-01

    Full Text Available Electric arc furnaces (EAFs contribute to almost one third of the global steel production. Arc furnaces use a large amount of electrical energy to process scrap or reduced iron and are relevant to study because small improvements in their efficiency account for significant energy savings. Optimal controllers need to be designed and proposed to enhance both process performance and energy consumption. Due to the random and chaotic nature of the electric arcs, neural networks and other soft computing techniques have been used for modeling EAFs. This study proposes a methodology for modeling EAFs that considers the time varying arc length as a relevant input parameter to the arc furnace model. Based on actual voltages and current measurements taken from an arc furnace, it was possible to estimate an arc length suitable for modeling the arc furnace using neural networks. The obtained results show that the model reproduces not only the stable arc conditions but also the unstable arc conditions, which are difficult to identify in a real heat process. The presented model can be applied for the development and testing of control systems to improve furnace energy efficiency and productivity.

  16. Peculiarities of thermal dissociation of oxides during submerged arc welding

    Directory of Open Access Journals (Sweden)

    Leonid Zhdanov

    2013-12-01

    Full Text Available A method of settlement of the process of thermal dissociation of oxides in reaction zone during the submerged arc welding and welding deposition is presented. Combined non-linear equations for definition of gas-vapour mixture composition were developed. They describe the dissociation of MeO, MeO2 and Me2O3 types of oxides. Calculations of the processes of oxide dissociation were performed for the oxides that are commonly included into welding fluxes. Their results and analysis are presented. The method proposed appeared to be adequate and applicable for analysis of processes during submerged arc operation that run in the gas phase.

  17. Implementation of Submerged Arc Welding Training. Final Report.

    Science.gov (United States)

    Bowick, Earl; Todd, John

    A unit on submerged arc welding (SAW) was developed and integrated into the welding program at Seattle Central Community College (Washington) during the period December 1983 through May 1984. During this time, 10 major users of SAW in the area were contacted and mailed questionnaires. Follow up consisted of telephone calls and personal contact as…

  18. Method of operating a centrifugal plasma arc furnace

    Science.gov (United States)

    Kujawa, S.T.; Battleson, D.M.; Rademacher, E.L. Jr.; Cashell, P.V.; Filius, K.D.; Flannery, P.A.; Whitworth, C.G.

    1998-03-24

    A centrifugal plasma arc furnace is used to vitrify contaminated soils and other waste materials. An assessment of the characteristics of the waste is performed prior to introducing the waste into the furnace. Based on the assessment, a predetermined amount of iron is added to each batch of waste. The waste is melted in an oxidizing atmosphere into a slag. The added iron is oxidized into Fe{sub 3}O{sub 4}. Time of exposure to oxygen is controlled so that the iron does not oxidize into Fe{sub 2}O{sub 3}. Slag in the furnace remains relatively non-viscous and consequently it pours out of the furnace readily. Cooled and solidified slag produced by the furnace is very resistant to groundwater leaching. The slag can be safely buried in the earth without fear of contaminating groundwater. 3 figs.

  19. OPERATION OF THE ELECTRIC ARC FURNACE WITH LIQUID RESIDUES METAL

    Directory of Open Access Journals (Sweden)

    A. B. Steblov

    2016-01-01

    Full Text Available Investigations have shown a positive impact of increasing the mass of the liquid residue (swamps in an electric arc furnace EAF-160, from 10 to 20–30 tonnes on increasing of usable output and reducing the specific energy consumption per ton of liquid metal.

  20. Utilization of steel melting electric arc furnace slag for development ...

    Indian Academy of Sciences (India)

    ... but generates a new waste, electric arc furnace slag, which is getting accumulated and land/mine filling and road construction are the only utilization. This slag has been tried to be value added and utilized to develop vitreous ceramic tiles. Slag, to the extent of 30–40 wt% with other conventional raw materials, were used ...

  1. Method for processing aluminum spent potliner in a graphite electrode ARC furnace

    Science.gov (United States)

    O'Connor, William K.; Turner, Paul C.; Addison, Gerald W.

    2002-12-24

    A method of processing spent aluminum pot liner containing carbon, cyanide compositions, fluorides and inorganic oxides. The spent aluminum pot liner is crushed iron oxide is added to form an agglomerated material. The agglomerated material is melted in an electric arc furnace having the electrodes submerged in the molten material to provide a reducing environment during the furnace operation. In the reducing environment, pot liner is oxidized while the iron oxides are reduced to produce iron and a slag substantially free of cyanide compositions and fluorides. An off-gas including carbon oxides and fluorine is treated in an air pollution control system with an afterburner and a scrubber to produce NaF, water and a gas vented to the atmosphere free of cyanide compositions, fluorine and CO.

  2. Optimizing of Work Arc Furnace to Decopperisation of Flash Slag

    Directory of Open Access Journals (Sweden)

    Bydałek A.W.

    2015-09-01

    Full Text Available Discusses an attempt to optimize the operation of an electric furnace slag to be decopperisation suspension of the internal recycling process for the production of copper. The paper presents a new method to recover copper from metallurgical slags in arc-resistance electric furnace. It involves the use of alternating current for a first period reduction, constant or pulsed DC in the final stage of processing. Even distribution of the electric field density in the final phase of melting caused to achieve an extremely low content of metallic copper in the slag phase. They achieved by including the economic effects by reducing the time reduction.

  3. Compacting of fly dusts from cupola and electric arc furnace

    Directory of Open Access Journals (Sweden)

    D. Baricová

    2012-01-01

    Full Text Available Recycling and utilization of dust waste is important not only from the point of view of its usage as an alternative source of raw materials, but regarding the environmental problems also. Dust emissions arise from thermal and chemical or physical processes and mechanical actions. Two kinds of fl y dusts from cupola furnaces (hot and cold blast cupola furnace and fl y dust from electric arc furnace were used by experiments. They were pelletized only with addition of water and briquetted with diff erent addition of water glass, bentonite and cement. Quality of briquettes was tested by compression – strength test and by break down test in green state, after drying and afterstoring (1 month.

  4. Slag Metal Reactions during Submerged Arc Welding of Alloy Steels

    Science.gov (United States)

    Mitra, U.; Eagar, T. W.

    1984-01-01

    The transfer of Cr, Si, Mn, P, S, C, Ni, and Mo between the slag and the weld pool has been studied for submerged arc welds made with calcium silicate and manganese silicate fluxes. The results show a strong interaction between Cr and Si transfer but no interaction with Mn. The manganese silicate flux produces lower residual sulfur while the calcium silicate fluxes are more effective for removal of phosphorus. The effective oxygen reaction temperature lies between 1700 and 2000 °C for all elements studied. Evidence of Cr and Mn loss by metal vaporization is also presented.

  5. Power quality analysis of DC arc furnace operation using the Bowman model for electric arc

    Science.gov (United States)

    Gherman, P. L.

    2018-01-01

    This work is about a relatively new domain. The DC electric arc is superior to the AC electric arc and it’s not used in Romania. This is why we analyzed the work functions of these furnaces by simulation and model checking of the simulation results.The conclusions are favorable, to be carried is to develop a real-time control system of steel elaboration process.

  6. Methods of steel manufacturing - The electric arc furnace

    Science.gov (United States)

    Dragna, E. C.; Ioana, A.; Constantin, N.

    2018-01-01

    Initially, the carbon content was reduced by mixing “the iron” with metallic ingots in ceramic crucibles/melting pots, with external heat input. As time went by the puddling procedure was developed, a procedure which also assumes a mixture with oxidized iron ore. In 1856 Bessemer invented the convertor, thus demonstrating that steel can be obtained following the transition of an air stream through the liquid pig iron. The invention of Thomas, a slightly modified basic-lined converter, fostered the desulphurization of the steel and the removal of the phosphate from it. During the same period, in 1865, in Sireuil, the Frenchman Martin applies Siemens’ heat regeneration invention and brings into service the furnace with a charge composed of iron pig, scrap iron and iron ore, that produces a high quality steel [1]. An act worthy of being highlighted within the scope of steelmaking is the start-up of the converter with oxygen injection at the upper side, as there are converters that can produce 400 tons of steel in approximately 50 minutes. Currently, the share of the steel produced in electric arc furnaces with a charge composed of scrap iron has increased. Due to this aspect, the electric arc furnace was able to impose itself on the market.

  7. Recycling MgO-C refractory in electric arc furnaces

    Energy Technology Data Exchange (ETDEWEB)

    Conejo, A.N. [Metallurgy Department, Morelia Technological Institute, Morelia (Mexico); Lule, R.G.; Lopez, F. [Process Engineering Department-Steelmaking Shop, Lazaro Cardenas City (Mexico); Rodriguez, R. [Refractories Department, Lazaro Cardenas City (Mexico)

    2006-11-15

    MgO-C refractory recycling from electric arc furnaces and ladle furnaces has been carried out during the melting of direct reduced iron (DRI). Metallurgical trials to define the effects of refractory recycling on energy consumption, melting time, flux consumption and refractory consumption are reported in this work. The method of preparation as well as the method of injection is also included in this study. Based on current results, the practice of recycling spent refractory is highly recommended. Visual inspection indicates the potential benefits in slag foaming which starts to form at the beginning of the heat thus allowing the use of full power transformer and in turn results in faster melting rates. (author)

  8. Investigation of Voltage Unbalance Problems In Electric Arc Furnace Operation Model

    Directory of Open Access Journals (Sweden)

    Yacine DJEGHADER

    2013-06-01

    Full Text Available In modern steel industry, Electric Arc Furnaces are widely used for iron and scarp melting. The operation of electric arc furnace causes many power quality problems such as harmonics, unbalanced voltage and flicker. The factors that affect Electric arc furnace operation are the melting or refining materials, melting stage, electrodes position (arc length, electrode arm control and short circuit power of the feeder, so, arc voltages, current and power are defined as a nonlinear function of arc length. This study focuses on investigation of unbalanced voltage due to Electrics Arc Furnace operation mode. The simulation results show the major problem of unbalanced voltage affecting secondary of furnace transformer is caused by the different continues movement of electrodes.

  9. Carbothermic reduction of electric arc furnace dust and calcination of waelz oxide by semi-pilot scale rotary furnace

    National Research Council Canada - National Science Library

    Morcali M.H; Yucel O; Aydin A; Derin B

    2012-01-01

    The paper gives a common outline about the known recycling techniques from electric arc furnace dusts and describes an investigation of a pyrometallurgical process for the recovery of zinc and iron...

  10. Improving the Quality of Electric Energy to Electric Arc Furnace

    Directory of Open Access Journals (Sweden)

    Adrian-Ioan Toma

    2011-10-01

    Full Text Available This paper presents a study of power quality problems created by an electric arc furnace (EAF with eccentric bottom tap (EBT at power system. The analysis have been done to EAF of 100 t capacity used for steel melting. Experimental results show this EAF is substantial source of electric disturbances, such as voltage fluctuations, flicker, harmonics, and unbalance between phases. Improvement of the quality of electric energy at EAF imposes a careful technical and economical analysis. Of all possible solutions for improvement of the power quality for an EAF (passive filter, STATCOM or SVC, SVC is the ideal solution.

  11. Investigation of Electric Arc Furnace Chemical Reactions and stirring effect

    OpenAIRE

    Deng, Lei

    2012-01-01

    Chemical energy plays a big role in the process of modern Electric Arc Furnace (EAF). The objective of this study is to compare the results of chemical reaction enthalpies calculated by four different methods. In general, the “PERRY-NIST-JANAF method” is used to calculate the chemical energies. However, this method heavily depend on heat capacities of the substances which have to be deduced from  “Perry’s Chemical Engineers’ Handbook” and “NIST-JANAF Thermochemical Tables”, even the calculati...

  12. ADDITION OF ELECTRIC ARC FURNACE DUST IN HOT METAL

    Directory of Open Access Journals (Sweden)

    Felipe Fardin Grillo

    2013-03-01

    Full Text Available This research aims to study the process of incorporation of the mass in final hot metal and volatilization mass contained in the electric arc furnace dust (EAFD, by addition in hot metal at a temperature of 1,400°C; 1,450°C and 1,500°C altering experimental conditions such as the percentage of EAFD to be added and the percentage of silicon in hot metal. Previously, the EAFD was characterized using techniques of chemical analysis and size analysis. After characterization, the EAFD to be added to the hot metal was agglomerated in the form of briquettes. The achievement of fusion experiments in laboratory scale was placed in a vertical tubular furnace with temperature control. A flow of inert gas (argon was maintained inside the furnace during the experiments. The result of the sample EAFD volatilized shows that there is an increase in the zinc concentration when compared with the concentration of zinc present in EAFD “as received”.

  13. Characterization study of electric arc furnace dust phases

    Directory of Open Access Journals (Sweden)

    Janaína Gonçalves Maria da Silva Machado

    2006-03-01

    Full Text Available Electric arc furnace dust (EAFD is a solid waste generated in the collection of particulate material during steelmaking process in electric arc furnace. The aim of this work is to carry out a chemical and structural characterization of two EAFD samples with different Zn contents. Optical emission spectroscopy via inductively coupled plasma (ICP, X ray diffractometry (XRD and Mössbauer spectroscopy analysis were carried out in such EAFD samples. From XRD measurements, the samples exhibits the following phases: ZnFe2O4, Fe3O4, MgFe2O4, FeCr2O4, Ca0.15Fe2.85O4, MgO, Mn3O4, SiO2 and ZnO. The phases detected by Mössbauer spectroscopy were: ZnFe2O4, Fe3O4, Ca0.15Fe2.85O4 and FeCr2O4. Magnesium ferrite (MgFe2O4, observed in the XRD patterns as overlapped peaks, was not identified in the Mössbauer spectroscopy analysis.

  14. Critical Assessment of Temperature Distribution in Submerged Arc Welding Process

    Directory of Open Access Journals (Sweden)

    Vineet Negi

    2013-01-01

    Full Text Available Temperature distribution during any welding process holds the key for understanding and predicting several important welding attributes like heat affected zone, microstructure of the weld, residual stress, and distortion during welding. The accuracy of the analytical approaches for modeling temperature distribution during welding has been constrained by oversimplified assumptions regarding boundary conditions and material properties. In this paper, an attempt has been made to model the temperature distribution during submerged arc welding process using finite element modeling technique implemented in ANSYS v12. In the present analysis, heat source is assumed to be double-ellipsoidal with Gaussian volumetric heat generation. Furthermore, variation of material properties with temperature and both convective and radiant heat loss boundary condition have been considered. The predicted temperature distribution is then validated against the experimental results obtained by thermal imaging of the welded plate, and they are found to be in a good agreement.

  15. Slag-metal equilibrium during submerged arc welding

    Science.gov (United States)

    Chai, C. S.; Eagar, T. W.

    1981-09-01

    A thermodynamic model of the equilibria existing between the slag and the weld metal during submerged arc welding is presented. As formulated, the model applies only to fused neutral fluxes containing less than 20 pct CaF2, however some results indicate that the model may be useful in more general cases as well. The model is shown to be capable of predicting the gain or loss of both Mn and Si over a wide range of baseplate, electrode and flux compositions. At large deviations from the predicted equilibrium, the experimental results indicate considerable variability in the amount of Mn or Si transferred between the slag and metal phases, while closer to the calculated equilibrium, the extent of metal transfer becomes more predictable. The variability in metal transfer rate at large deviations from equilibrium may be explained by variations between the bulk and the surface concentrations of Mn and Si in both metal and slag phases.

  16. Modeling of Radiative Heat Transfer in an Electric Arc Furnace

    Science.gov (United States)

    Opitz, Florian; Treffinger, Peter; Wöllenstein, Jürgen

    2017-12-01

    Radiation is an important means of heat transfer inside an electric arc furnace (EAF). To gain insight into the complex processes of heat transfer inside the EAF vessel, not only radiation from the surfaces but also emission and absorption of the gas phase and the dust cloud need to be considered. Furthermore, the radiative heat exchange depends on the geometrical configuration which is continuously changing throughout the process. The present paper introduces a system model of the EAF which takes into account the radiative heat transfer between the surfaces and the participating medium. This is attained by the development of a simplified geometrical model, the use of a weighted-sum-of-gray-gases model, and a simplified consideration of dust radiation. The simulation results were compared with the data of real EAF plants available in literature.

  17. Optimisation of metal charge material for electric arc furnace

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    T. Lis

    2011-10-01

    Full Text Available The analysis of the changes in the crude steel production volumes implies gradual increase of production since the mid 20th century. This tendency has been slightly hampered by the economic depression. At the same time, the market requirements enforce improvement of the quality of the products manufactured on simultaneous minimisation of the production costs. One of the tools applied to solve these problems is mathematical optimisation. The author of this paper has presented an example of application of the multi-criteria optimisation method to improvement of efficiency of steel smelting in an electric arc furnace (EAF through appropriate choice of the charge scrap. A measurable effect of applying such a methodology of choosing the metal charge is the ability to reduce the unit cost of steel smelting.

  18. Iron loss in high-power arc steelmaking furnaces

    Directory of Open Access Journals (Sweden)

    V. P. Karasyov

    2016-07-01

    Full Text Available There is considered the power operating mode of a high-power arc steelmaking furnaces (ASMF in the period of the flat bath. It is revealed that electric energy is mainly spent for heating and overheating the foamed slag. Heat transferring from slag to metal is carried out by the convective agitation of the bath. For agitation there is used intensive purging of the bath with oxygen that causes increased iron losses with the running foamed slag. There are noted the negative points of working with the foamed slag. It is recommended to expand R&D in the field of optimizing the power operating mode of high-power ASMF.

  19. Nickel recovery from electric arc furnace slag by magnetic separation

    Directory of Open Access Journals (Sweden)

    Sakaroglou Marianna

    2017-01-01

    Full Text Available During the pyrometallurgical treatment of the nickel-bearing laterite in the plant of G.M.M. S.A. LARCO, slag is produced after treatment in electric-arc furnace (EAF that contains 0.10 to 0.20 % Ni. Taking into account the great quantity of slag produced per year, the recovery of nickel from the EAF slag will add benefits to the entire process. The target of the current work is to investigate the possibility of nickel recovery from EAF slag by magnetic separation. To meet the target, the effect of the following parameters was studied: grain size, magnetic field intensity, thickness of slag layer, moisture content, and re-grinding of the coarser slag particles. The results show that it is possible to obtain a magnetic product with nickel grade close to that of the primary raw material or even better, with sufficient nickel recovery.

  20. The Development of a Composite Consumable Insert for Submerged ARC Welding

    National Research Council Canada - National Science Library

    1980-01-01

    .... When the submerged arc process was utilized to weld the butt joint in large flat plate structures, the repositioning of the plate for welding of the reverse side was a costly time consuming procedure...

  1. Meta Modelling of Submerged-Arc Welding Design based on Fuzzy Algorithm

    Science.gov (United States)

    Song, Chang-Yong; Park, Jonghwan; Goh, Dugab; Park, Woo-Chang; Lee, Chang-Ha; Kim, Mun Yong; Kang, Jinseo

    2017-12-01

    Fuzzy algorithm based meta-model is proposed for approximating submerged-arc weld design factors such as weld speed and weld output. Orthogonal array design based on the submerged-arc weld numerical analysis is applied to the proposed approach. The nonlinear finite element analysis is carried out to simulate the submerged-arc weld numerical analysis using thermo-mechanical and temperature-dependent material properties for general mild steel. The proposed meta-model based on fuzzy algorithm design is generated with triangle membership functions and fuzzy if-then rules using training data obtained from the Taguchi orthogonal array design data. The aim of proposed approach is to develop a fuzzy meta-model to effectively approximate the optimized submerged-arc weld factors. To validate the meta-model, the results obtained from the fuzzy meta-model are compared to the best cases from the Taguchi orthogonal array.

  2. Thermal Treatment of Solid Wastes Using the Electric Arc Furnace

    Energy Technology Data Exchange (ETDEWEB)

    O' Connor, W.K.; Turner, P.C.

    1999-09-01

    A thermal waste treatment facility has been developed at the Albany Research Center (ARC) over the past seven years to process a wide range of heterogeneous mixed wastes, on a scale of 227 to 907 kg/h (500 to 2,000 lb/h). The current system includes a continuous feed system, a 3-phase AC, 0.8 MW graphite electrode arc furnace, and a dedicated air pollution control system (APCS) which includes a close-coupled thermal oxidizer, spray cooler, baghouse, and wet scrubber. The versatility of the complete system has been demonstrated during 5 continuous melting campaigns, ranging from 11 to 25 mt (12 to 28 st) of treated wastes per campaign, which were conducted on waste materials such as (a) municipal incinerator ash, (b) simulated low-level radioactive, high combustible-bearing mixed wastes, (c) simulated low-level radioactive liquid tank wastes, (d) heavy metal contaminated soils, and (e) organic-contaminated dredging spoils. In all cases, the glass or slag products readily passed the U.S. Environmental Protection Agency (EPA) Toxicity Characteristic Leachability Program (TCLP) test. Additional studies are currently under way on electric utility wastes, steel and aluminum industry wastes, as well as zinc smelter residues. Thermal treatment of these solid waste streams is intended to produce a metallic product along with nonhazardous glass or slag products.

  3. Stainless steel submerged arc weld fusion line toughness

    Energy Technology Data Exchange (ETDEWEB)

    Rosenfield, A.R.; Held, P.R.; Wilkowski, G.M. [Battelle, Columbus, OH (United States)

    1995-04-01

    This effort evaluated the fracture toughness of austenitic steel submerged-arc weld (SAW) fusion lines. The incentive was to explain why cracks grow into the fusion line in many pipe tests conducted with cracks initially centered in SAWS. The concern was that the fusion line may have a lower toughness than the SAW. It was found that the fusion line, Ji. was greater than the SAW toughness but much less than the base metal. Of greater importance may be that the crack growth resistance (JD-R) of the fusion line appeared to reach a steady-state value, while the SAW had a continually increasing JD-R curve. This explains why the cracks eventually turn to the fusion line in the pipe experiments. A method of incorporating these results would be to use the weld metal J-R curve up to the fusion-line steady-state J value. These results may be more important to LBB analyses than the ASME flaw evaluation procedures, since there is more crack growth with through-wall cracks in LBB analyses than for surface cracks in pipe flaw evaluations.

  4. INFLUENCE OF LINING THERMAL PERFORMANCE IN ELECTRIC-ARC FURNACES ON POWER CONSUMPTION

    Directory of Open Access Journals (Sweden)

    S.. V. Korneev

    2014-01-01

    Full Text Available The paper presents an analysis of specific features of lining thermal performance in electric-arc furnaces at various technological periods. It has been  shown that on the basis of mathematical modeling methods for thermal processes it is possible to predict power consumption of furnaces at the operational split schedule with due account of such furnace characteristics as capacity, lining materials, furnace idle times under closed and open conditions etc. The paper shows distinctions in thermal performance of acid and the basic linings in the electric-arc furnaces. The proposed approach allows to analyze thermal losses by heat conductivity and on accumulation by a refractory lining and rather accurately to determine the required balance sheet items while calculating power consumption during various periods of scrap melting for furnaces of various capacity.

  5. A bench arc-furnace facility for fullerene and single-wall nanotubes synthesis

    Directory of Open Access Journals (Sweden)

    Huber John G

    2001-01-01

    Full Text Available A metallic-sample arc-furnace was modified to synthesize fullerenes and nanotubes. The (reversible changes and the process for producing single-wall nanotubes (SWNTs are described.

  6. Mathematical Modeling of the Melting Rate of Metallic Particles in the Electric Arc Furnace

    National Research Council Canada - National Science Library

    González, O. J. P; Ramírez-Argáez, Marco A; Conejo, A. N

    2010-01-01

    A computational fluid dynamics model coupled to a lagrangian model of melting/solidifying particles has been developed to describe the melting kinetics of metallic particles in an industrial Electric Arc Furnace (EAF...

  7. STUDY OF OPERATION OF ARC STEEL FURNACE WITH CONOID BAY FLUSHING OF STEEL

    Directory of Open Access Journals (Sweden)

    M. A. Murikov

    2008-01-01

    Full Text Available The construction of the arc steel-furnace bay, the application of which allows to increase the speed of flush outflow, to provide reduction of the slag carry-over with metal, is offered.

  8. Multi-Objective Optimization of Submerged Arc Welding Process

    Directory of Open Access Journals (Sweden)

    Saurav Datta

    2010-06-01

    Full Text Available Submerged arc welding (SAW is an important metal fabrication technology specially applied to join metals of large thickness in a single pass. In order to obtain an efficient joint, several process parameters of SAW need to be studied and precisely selected to improve weld quality. Many methodologies were proposed in the past research to address this issue. However, a good number of past work seeks to optimize SAWprocess parameters with a single response only. In practical situations, not only is the influence of process parameters and their interactive effects on output responses are to be critically examined but also an attempt is to be made to optimize more than one response, simultaneously. To this end, the present study considers four process control parameters viz. voltage (OCV, wire feed rate, traverse speed and electrode stick-out. The selected weld quality characteristics related to features of bead geometry are depth of penetration, reinforcement and bead width. In the present reporting, an integrated approach capable of solving the simultaneous optimization of multi-quality responses in SAW was suggested. In the proposed approach, the responses were transformed into their individual desirability values by selecting appropriate desirability function. Assuming equal importance for all responses, these individual desirability values were aggregated to calculate the overall desirability values. Quadratic Response Surface Methodology (RSM was applied to establish a mathematical model representing overall desirability as a function involving linear, quadratic and interaction effect of process control parameters. This model was optimized finally within the experimental domain using PSO (Particle Swarm Optimization algorithm. A confirmatory test showed a satisfactory result. A detailed methodology of RSM, desirability function (DF and a PSO-based optimization approach was illustrated in the paper.

  9. Phosphorus removal by electric arc furnace steel slag adsorption

    Science.gov (United States)

    Lim, J. W.; Lee, K. F.; Chong, Thomas S. Y.; Abdullah, L. C.; Razak, M. A.; Tezara, C.

    2017-10-01

    As to overcome the eutrophication in lakes and reservoirs which is resulted from excessive input of phosphorus due to rapid urbanization or uncontrolled agricultural activities, Electric Arc Furnace steel slag (EAFS), a steelmaking by-product, in which the disposal of this industrial waste considered economically unfavourable yet it’s physical and chemical properties exhibits high potential to be great P adsorbent. The objective of this study was to identify most suitable mathematical model in description of adsorption by using traditional batch experiment and to investigate the effect on Phosphorus removal efficiency and Phosphorus removal capacity by EAFS adsorption through variation of parameters such as pH, size of slag and initial concentration of Phosphorus. Result demonstrated that, Langmuir is suitable in describing Phosphorus removal mechanisms with the Maximum Adsorption Capacity, Q m of 0.166 mg/g and Langmuir Constant, KL of 0.03519 L/mg. As for effect studies, smaller size of adsorbent shows higher percentage (up to 37.8%) of Phosphorus removal compared to the larger size. Besides that, the experiment indicated a more acidic environment is favourable for Phosphorus removal and the amount of Phosphorus adsorbed at pH 3.0 was the highest. In addition, the adsorption capacity increases steadily as the initial Phosphorus concentration increases but it remained steady at 100mg P/L. Eventually, this study serves as better understanding on preliminary studies of P removal mechanisms by EAFS.

  10. Emissions of dioxin and dibenzofuran from electric arc furnaces

    Directory of Open Access Journals (Sweden)

    Figueira, S. L.

    2005-06-01

    Full Text Available This paper describes work done in order to clarify the formation mechanism of highly toxic micropoUutants, such as dioxins and dibenzofurans, from electric arc furnaces used in the production of carbon steel from scrap. The study is allowing to derive relationships between the levels of airborne micropoUutants and the operational parameters of the production process so that an abatement of pollution could be achieved. By using the European standard method CEN 1948 for dioxin like compounds sampling and measurement, it was possible to determine the characteristic fingerprint of micropoUutants emitted by this particular stationary source.

    Este artículo contiene resultados del trabajo ejecutado para el esclarecimiento de los mecanismos de formación de los micropolutantes muy tóxicos, como dioxinas y dibenzofuranos, que son emitidos por los hornos de arco eléctrico utilizados en la producción de acero. Estos estudios han permitido relacionar las concentraciones de polutantes emitidos a la atmósfera con las condiciones operación del homo eléctrico. Utilizando el método normalizado CEN 1948 para captación y análisis de muestras de compuestos análogos a las dioxinas ha sido posible determinar el perfil característico de los micropolutantes emitidos por esta fuente

  11. Stabilization of electric-arc furnace dust in concrete

    Directory of Open Access Journals (Sweden)

    Carlos Alberto Caldas de Souza

    2010-12-01

    Full Text Available Electric-arc furnace dust (EAFD is a by-product of steel production and recycling. This fine-grained material contains high amounts of zinc and iron as well as significant amounts of potentially toxic elements such as lead, cadmium and chromium. Therefore, the treatment and stabilization of this industrial residue is necessary. Concrete is a well-known suitable environment for stabilization/solidification of materials which have leachable elements in need of fixation. The effect of the EAFD content on the mechanical and chemical performance of Portland cement concrete is investigated in this paper. The effect of the EAFD content on the setting time of cement slurry was also analyzed. The axial compressive strength of the concrete samples increases with the EAFD addition in the range of 10 to 20 wt. (% EAFD; also the tensile strength increases with the EAFD addition. An increase in EAFD content significantly increases the setting time of the concrete. The acetic acid leaching and water solubilization tests indicate low mobility of the potentially toxic elements from the EAFD concrete composite. The results of the immersion tests show that the addition of EAFD to the concrete seems to reduce chloride penetration, which may help prevent pitting corrosion in reinforced concrete.

  12. Calculation of gas release from DC and AC arc furnaces in a foundry

    Science.gov (United States)

    Krutyanskii, M. M.; Nekhamin, S. M.; Rebikov, E. M.

    2016-12-01

    A procedure for the calculation of gas release from arc furnaces is presented. The procedure is based on the stoichiometric ratios of the oxidation of carbon in liquid iron during the oxidation heat period and the oxidation of iron from a steel charge by oxygen in the period of solid charge melting during the gas exchange of the furnace cavity with the external atmosphere.

  13. Microstructural changes of a thermally aged stainless steel submerged arc weld overlay cladding of nuclear reactor pressure vessels

    Science.gov (United States)

    Takeuchi, T.; Kameda, J.; Nagai, Y.; Toyama, T.; Matsukawa, Y.; Nishiyama, Y.; Onizawa, K.

    2012-06-01

    The effect of thermal aging on microstructural changes in stainless steel submerged arc weld-overlay cladding of reactor pressure vessels was investigated using atom probe tomography (APT). In as-received materials subjected to post-welding heat treatments (PWHTs), with a subsequent furnace cooling, a slight fluctuation of the Cr concentration was observed due to spinodal decomposition in the δ-ferrite phase but not in the austenitic phase. Thermal aging at 400 °C for 10,000 h caused not only an increase in the amplitude of spinodal decomposition but also the precipitation of G phases with composition ratios of Ni:Si:Mn = 16:7:6 in the δ-ferrite phase. The degree of the spinodal decomposition in the submerged arc weld sample was similar to that in the electroslag weld one reported previously. We also observed a carbide on the γ-austenite and δ-ferrite interface. There were no Cr depleted zones around the carbide.

  14. Behavior of an indigenously fabricated transferred arc plasma furnace for smelting studies

    Science.gov (United States)

    A, K. MANDAL; R, K. DISHWAR; O, P. SINHA

    2018-03-01

    The utilization of industrial solid waste for metal recovery requires high-temperature tools due to the presence of silica and alumina, which is reducible at high temperature. In a plasma arc furnace, transferred arc plasma furnace (TAP) can meet all requirements, but the disadvantage of this technology is the high cost. For performing experiments in the laboratory, the TAP was fabricated indigenously in a laboratory based on the different inputs provided in the literature for the furnace design and fabrication. The observed parameters such as arc length, energy consumption, graphite electrode consumption, noise level as well as lining erosion were characterized for this fabricated furnace. The nitrogen plasma increased by around 200 K (200 °C) melt temperature and noise levels decreased by ∼10 dB compared to a normal arc. Hydrogen plasma offered 100 K (100 °C) higher melt temperature with ∼5 dB higher sound level than nitrogen plasma. Nitrogen plasma arc melting showed lower electrode and energy consumption than normal arc melting, whereas hydrogen plasma showed lower energy consumption and higher electrode consumption in comparison to nitrogen plasma. The higher plasma arc temperature resulted in a shorter meltdown time than normal arc with smoother arcing. Hydrogen plasma permitted more heats, reduced meltdown time, and lower energy consumption, but with increased graphite consumption and crucible wear. The present study showed that the fabricated arc plasma is better than the normal arc furnace with respect to temperature generation, energy consumption, and environmental friendliness. Therefore, it could be used effectively for smelting-reduction studies.

  15. Characterization of steel mill electric-arc furnace dust.

    Science.gov (United States)

    Sofilić, Tahir; Rastovcan-Mioc, Alenka; Cerjan-Stefanović, Stefica; Novosel-Radović, Vjera; Jenko, Monika

    2004-06-18

    In order to make a complete characterization of electric-arc furnace (EAF) dust, as hazardous industrial waste, and to solve its permanent disposal and/or recovery, bearing in mind both the volumes formed in the Croatian steel industry and experiences of developed industrial countries, a study of its properties was undertaken. For this purpose, samples of EAF dust, taken from the regular production process in the Zeljezara Sisak Steel Mill between December 2000 and December 2001, were subjected to a series of tests. The chemical composition of EAF dust samples was investigated by means of a several different analytical methods. The results from the chemical analysis show that the approximate order of abundance of major elements in EAF dusts is as follows: Fe, Zn, Mn, Ca, Mg, Si, Pb, S, Cr, Cu, Al, C, Ni, Cd, As and Hg. Granular-metric composition of single samples was determined by applying sieve separation. Scanning electron micro-structural examination of EAF dust microstructure was performed and results indicated that all twelve EAF dusts were composed of solid spherical agglomerates with Fe, Zn, Pb, O, Si and Ca as the principal element. The investigation of grain morphology and the mineralogical composition of EAF dust were taken by combination of high resolution Auger electron spectroscopy (HR AES), X-ray photoelectron spectroscopy (XPS) and X-ray powder diffraction analysis. The analysis of XPS-spectra determined the presence of zinc in the form of ZnO phase and the presence of lead in the form of PbO phase, i.e. PbSO3/PbSO4 forms. The results of the X-ray diffraction phase analysis show that the basis of the examined EAF dust samples is made of a mixture of metal oxides, silicates and sulphates. The metal concentration, anions, pH value and conductivity in water eluates was determined in order to define the influence of EAF dust on the environment.

  16. Innovation approaches to controlling the electric regimes of electric arc furnaces

    Science.gov (United States)

    Bikeev, R. A.; Serikov, V. A.; Ognev, A. M.; Rechkalov, A. V.; Cherednichenko, V. S.

    2015-12-01

    The processes of current passage in an ac electric arc furnace (EAF) are subjected to industrial experiments and mathematical simulation. It is shown that, when a charge is melted, arcs between charge fragments exist in series with main arc discharges, and these arcs influence the stability of the main arc discharges. The measurement of instantaneous currents and voltages allowed us to perform a real-time calculation of the electrical characteristics of a three-phase circuit and to determine the θ parameter, which characterizes the nonlinearity of the circuit segment between electrodes. Based on these studies, we created an advanced system for controlling the electric regime of EAF.

  17. IRON ORE SINTER PRODUCTION USING ELECTRIC ARC FURNACE DUST AS RAW MATERIAL

    Directory of Open Access Journals (Sweden)

    Victor Bridi Telles

    2013-03-01

    Full Text Available The steel production through Electric Arc Furnaces (EAF generates approximately 15% to 20% of Electric Arc Furnace Dust (EAFD. This waste is considered dangerous due to the presence of metals as lead and cadmium that leach in contact with water. Because of this, the EAFD recycling becomes an alternative to diminish the costs with landfills and environmental harms caused by the waste. The iron ore sintering is a process that reuses most part of powders generated by the steelmaking. However the EAFD is not reused in this process because it contains zinc. The zinc is highly detrimental inside blast furnaces causing heavy crusts and affecting the thermodynamic equilibrium of the process. Therefore, this work studies the EAFD reuse in the iron ore sintering process to produce iron ore sinter with zinc contents between the limits established for blast furnaces.

  18. Parameter Estimation for an Electric Arc Furnace Model Using Maximum Likelihood

    Directory of Open Access Journals (Sweden)

    Jesser J. Marulanda-Durango

    2012-12-01

    Full Text Available In this paper, we present a methodology for estimating the parameters of a model for an electrical arc furnace, by using maximum likelihood estimation. Maximum likelihood estimation is one of the most employed methods for parameter estimation in practical settings. The model for the electrical arc furnace that we consider, takes into account the non-periodic and non-linear variations in the voltage-current characteristic. We use NETLAB, an open source MATLAB® toolbox, for solving a set of non-linear algebraic equations that relate all the parameters to be estimated. Results obtained through simulation of the model in PSCADTM, are contrasted against real measurements taken during the furnance's most critical operating point. We show how the model for the electrical arc furnace, with appropriate parameter tuning, captures with great detail the real voltage and current waveforms generated by the system. Results obtained show a maximum error of 5% for the current's root mean square error.

  19. Possibilities of Application of Carbon-Fluorine Containing Additions in Submerged-Arc Welding

    Science.gov (United States)

    Kozyrev, N. A.; Kryukov, N. E.; Kryukov, R. E.; Igushev, V. F.; Kovalskii, I. I.

    2015-09-01

    The paper provides results of comparative analysis of the effect of carbonaceous components introduced into welding fluxes on molten metal - slag interaction. A positive influence of carbonaceous additives on gas content and mechanical properties of welds is demonstrated. Carbon and fluorine containing additives are emphasized to be promising for automatic submerged arc welding.

  20. Minimizing Energy Cost in Electric Arc Furnace Steel Making by Optimal Control Designs

    Directory of Open Access Journals (Sweden)

    Er-wei Bai

    2014-01-01

    Full Text Available Production cost in steel industry is a challenge issue and energy optimization is an important part. This paper proposes an optimal control design aiming at minimizing the production cost of the electric arc furnace steel making. In particular, it is shown that with the structure of an electric arc furnace, the production cost which is a linear programming problem can be solved by the tools of linear quadratic regulation control design that not only provides an optimal solution but also is in a feedback form. Modeling and control designs are validated by the actual production data sets.

  1. Characterisation of submerged arc welding process using infrared imaging technique

    CSIR Research Space (South Africa)

    Zondi, MC

    2017-09-01

    Full Text Available Infrared (IR) thermography is a technique used to measure temperature distribution of heat generation in manufacturing processes such as welding. IR thermography is a non-destructive and non-contact method, which makes it favoured for the arc...

  2. Identification and modelling of a three phase arc furnace for voltage disturbance simulation

    Energy Technology Data Exchange (ETDEWEB)

    Collantes-Bellido, R.; Gomez, T. [Univ. Pontificia Comillas, Madrid (Spain). Inst. de Investigacion Tecnologica

    1997-10-01

    This paper presents a new arc furnace model which copes with the two main voltage disturbances normally associated with arc furnaces: voltage fluctuations and harmonics. The model is based on the stochastic nature of the electric arc current-voltage characteristic. The model has been estimated from measurements made in two actual electric plants. Although a single-phase model has been normally proposed, this paper develops a three-phase model in order to fully represent the unbalances that are present in real plants and which play a central role in the behavior of compensation devices such as SVCs. The model has been implemented using the SIMULINK environment in order to facilitate later simulation of advanced disturbance control systems. Finally, the simulation results are compared with actual data in order to validate the accuracy of the model.

  3. XRD and DTA Analysis of Developed Agglomerated Fluxes for Submerged Arc Welding

    Directory of Open Access Journals (Sweden)

    Ajay Kumar

    2013-01-01

    Full Text Available A unique study of structural and chemical analysis of crystalline phases in developed agglomerated fluxes was carried out. Thirty-two fluxes were developed by using a mixture of oxides, halides, carbonates, silicates, and ferroalloys for submerged arc welding. The present paper focuses on only ten (out of thirty-two fluxes which were analyzed by X-ray diffraction (XRD to know the different types of oxides formed and changed in oxidation number of metallic centers after sintering process at around 850∘C. To know the effect of temperature over phase transformation and melting of different compounds, differential thermal analysis (DTA was carried out from 1000 to 1400∘C. This study aims to know the quantity of ions present (percentage and melting behavior of developed agglomerated fluxes for submerged arc welding process.

  4. Carbothermic reduction of electric arc furnace dust and calcination of waelz oxide by semi-pilot scale rotary furnace

    Directory of Open Access Journals (Sweden)

    Morcali M.H.

    2012-01-01

    Full Text Available The paper gives a common outline about the known recycling techniques from electric arc furnace dusts and describes an investigation of a pyrometallurgical process for the recovery of zinc and iron from electric arc furnace dusts (EAFD. In the waelz process, the reduction of zinc and iron from the waste oxides using solid carbon (lignite coal was studied. In the reduction experiments; temperature, time and charge type (powder and pellet were investigated in detail. It was demonstrated that zinc and iron recovery (% increases with increasing temperature as well as time. Pelletizing was found to be a better method than using the powder as received for the zinc recovery and iron conversion (. In the calcination (roasting process, crude zinc oxide, which evaporated from non-ferric metals were collected as condensed product (crude waelz oxide, was heated in air atmosphere. Lead, cadmium as well as chlorine and other impurities were successfully removed from crude waelz oxide by this method. In the calcination experiments; temperature and time are investigated in detail. It was demonstrated that zinc purification (% increases with increasing temperature. The highest zinc refining (% was obtained at 1200°C for 120 minutes. A kinetic study was also undertaken to determine the activation energy of the process. Activation energies were 242.77 kJ/mol for the zinc recovery with powder forms, 261.99 kJ/mol for the zinc recovery with pellet forms respectively. It was found that, initially, the reaction was chemically controlled.

  5. Arc furnace recycling of chromium--nickel from stainless steel wastes

    Energy Technology Data Exchange (ETDEWEB)

    Barnard, P.G.; Dressel, W.M.; Fine, M.M.

    1977-01-01

    Losses of alloying metals in furnace flue dusts, grinding swarfs, and mill scale produced during the manufacture of stainless steel are substantial. About 25 million lb Cr, 8.7 million lb Ni, and 150,000 lb Mo and other critical metals can be made available annually for recycling by a process developed by the Bureau of Mines. Stainless steel wastes pelletized with a portland cement binder were reduced in a small electric-arc furnace by a two-stage process to produce a recyclable alloy containing Cr, Ni, Mn, and Fe. The initial reduction was with carbon; the second, with ferrosilicon. Results are compared with previously reported laboratory induction melting tests. A 2,000-lb demonstration test of the process in a commercial electric-arc furnace is also described. Data are also presented on three 1,500-lb tests made using various slag conditions in the electric-arc furnace. Recoveries up to 99% of the Fe, Cr, and Ni contents of stainless steel wastes were obtained in using the process.

  6. Obtaining in an electric arc furnace alloys of the Fe-Mn-Cr-C system and slag destined to the development of welding consumables

    Directory of Open Access Journals (Sweden)

    Lorenzo Perdomo-González

    2018-01-01

    Full Text Available The production of chromium manganese ferroalloys for the use in the development of alloying loads of welding consumables is presented. On the basis of variations in the proportions of the chromium and manganese minerals in the loads, different combinations are established, which allow obtaining multicomponent ferroalloys with composition ranging from 9 to 32 % chromium and from 24 to 65 % manganese. The melting-reduction process is carried out in an electric arc furnace with a graphite crucible and with the presence of coke as a reducing component which guarantees the obtaining of high carbon alloys (5–6 %. The use of the multicomponent ferroalloy in the formulation of welding consumables simplifies and makes cheaper the obtaining of these materials. As result of metallurgical processing, slag formed by the silicon, aluminum, magnesium, manganese and calcium oxides are obtained, which are feasible to use in the production of flux matrices for submerged arc welding process.

  7. Waste form development for a DC arc furnace

    Energy Technology Data Exchange (ETDEWEB)

    Feng, X.; Bloomer, P.E.; Chantaraprachoom, N.; Gong, M.; Lamar, D.A.

    1996-09-01

    A laboratory crucible study was conducted to develop waste forms to treat nonradioactive simulated {sup 238}Pu heterogeneous debris waste from Savannah River, metal waste from the Idaho National Engineering Laboratory (INEL), and nominal waste also from INEL using DC arc melting. The preliminary results showed that the different waste form compositions had vastly different responses for each processing effect. The reducing condition of DC arc melting had no significant effects on the durability of some waste forms while it decreased the waste form durability from 300 to 700% for other waste forms, which resulted in the failure of some TCLP tests. The right formulations of waste can benefit from devitrification and showed an increase in durability by 40%. Some formulations showed no devitrification effects while others decreased durability by 200%. Increased waste loading also affected waste form behavior, decreasing durability for one waste, increasing durability by 240% for another, and showing no effect for the third waste. All of these responses to the processing and composition variations were dictated by the fundamental glass chemistry and can be adjusted to achieve maximal waste loading, acceptable durability, and desired processing characteristics if each waste formulation is designed for the result according to the glass chemistry.

  8. Caustic leach-electrowin process for treating electric arc furnace baghouse dust. Final report. 2 volumes

    Energy Technology Data Exchange (ETDEWEB)

    1983-03-01

    This report investigates the feasibility of one method of removing zinc and lead from electric arc furnace baghouse dust on a laboratory scale. Recent studies and literature are reviewed with attention being given to the formation and characterization of dust. Alternative treatment and disposal options are briefly described. Caustic leach-electrowin testwork is reported. Based on the results of the testwork, flowsheets and material balances are derived and used for the conceptual design of a slave plant to treat 15,000 tonnes per year of dust to produce zinc metal. Target economics, comprising preliminary estimates of capital and operating costs and revenues using somewhat optimistic assumptions, are calculated based on recycling of leach residue to the electric arc furnaces. Economic, commercial and other considerations pertaining to treating dust at a slave plant as compared to a centralized facility are discussed. Conclusions and recommendations for further work are enumerated. 10 figs., 14 tabs.

  9. Optimal Design of TCR/FC in Electric Arc Furnaces for Power Quality Improvement in Power Systems

    Directory of Open Access Journals (Sweden)

    Mahdi TORABIAN ESFAHANI

    2009-12-01

    Full Text Available Electric Arc Furnaces (EAFs are unbalanced, nonlinear and time varying loads, which can cause many problems in the power system quality. As the use of arc furnace loads increases in industry, the importance of the power quality problems also increase. So in order to optimize the usages of electric power in EAFs, it is necessary to minimize the effects of arc furnace loads on power quality in power systems as much as possible. Therefore, in this paper, design and simulation of an electric plant supplying an arc furnace is considered. For this purpose, a three phase arc furnace model, which can simulate all the mentioned power quality indices, is developed based on Hyperbolic -Exponential model (V-I model. Then by considering the high changes of reactive power and voltage flicker of nonlinear furnace load, a thyristor controlled reactor compensation with fixed capacitor (TCR/FC are designed and simulated. In this procedure, the reactive power is measured so that maximum speed and accuracy are achieved. Finally, simulation results verify the accuracy of the load modelling and show the effectiveness of the proposed TCR/FC model for reactive compensating of the EAF.

  10. DC graphite arc furnace, a simple system to reduce mixed waste volume

    Energy Technology Data Exchange (ETDEWEB)

    Wittle, J.K.; Hamilton, R.A.; Trescot, J. [and others

    1995-12-31

    The volume of low-level radioactive waste can be reduced by the high temperature in a DC Graphite Arc Furnace. This volume reduction can take place with the additional benefit of having the solid residue being stabilized by the vitrified product produced in the process. A DC Graphite Arc Furnace is a simple system in which electricity is used to generate heat to vitrify the material and thermally decompose any organic matter in the waste stream. Examples of this type of waste are protective clothing, resins, and grit blast materials produced in the nuclear industry. The various Department of Energy (DOE) complexes produce similar low-level waste streams. Electro-Pyrolysis, Inc. and Svedala/Kennedy Van Saun are engineering and building small 50-kg batch and up to 3,000 kg/hr continuous feed DC furnaces for the remediation, pollution prevention, and decontamination and decommissioning segments of the treatment community. This process has been demonstrated under DOE sponsorship at several facilities and has been shown to produce stable waste forms from surrogate waste materials.

  11. Thermodynamic modelling of the formation of zinc-manganese ferrite spinel in electric arc furnace dust

    Energy Technology Data Exchange (ETDEWEB)

    Pickles, C.A., E-mail: pickles-c@mine.queensu.ca [Robert M. Buchan Department of Mining, Queen' s University, Kingston, Ontario, K7L-3N6 (Canada)

    2010-07-15

    Electric arc furnace dust is generated when automobile scrap, containing galvanized steel, is remelted in an electric arc furnace. This dust is considered as a hazardous waste in most countries. Zinc is a major component of the dust and can be of significant commercial value. Typically, the majority of the zinc exists as zinc oxide (ZnO) and as a zinc-manganese ferrite spinel ((Zn{sub x}Mn{sub y}Fe{sub 1-x-y})Fe{sub 2}O{sub 4}). The recovery of the zinc from the dust in metal recycling and recovery processes, particularly in the hydrometallurgical extraction processes, is often hindered by the presence of the mixed ferrite spinel. However, there is a paucity of information available in the literature on the formation of this spinel. Therefore, in the present research, the equilibrium module of HSC Chemistry 6.1 was utilized to investigate the thermodynamics of the formation of the spinel and the effect of variables on the amount and the composition of the mixed ferrite spinel. It is proposed that the mixed ferrite spinel forms due to the reaction of iron-manganese particulates with both gaseous oxygen and zinc, at the high temperatures in the freeboard of the furnace above the steel melt. Based on the thermodynamic predictions, methods are proposed for minimizing the formation of the mixed ferrite spinel.

  12. DC Electric Arc Furnace Application for Production of Nickel-Boron Master Alloys

    Science.gov (United States)

    Alkan, Murat; Tasyürek, Kerem Can; Bugdayci, Mehmet; Turan, Ahmet; Yücel, Onuralp

    2017-09-01

    In this study, nickel-boron (Ni-B) alloys were produced via a carbothermic reduction starting from boric acid (H3BO3) with high-purity nickel oxide (NiO), charcoal, and wood chips in a direct current arc furnace. In electric arc furnace experiments, different starting mixtures were used, and their effects on the chemical compositions of the final Ni-B alloys were investigated. After the reduction and melting stages, Ni-B alloys were obtained by tapping from the bottom of the furnace. The samples from the designated areas were also taken and analyzed. The chemical composition of the final alloys and selected samples were measured with wet chemical analysis. The Ni-B alloys had a composition of up to 14.82 mass% B. The phase contents of the final alloys and selected samples were measured using x-ray diffraction (XRD). The XRD data helped predict possible reactions and reaction mechanisms. The material and energy balance calculations were made via the XRD Rietveld and chemical compositions. Nickel boride phases started to form 600 mm below the surface. The targeted NiB phase was detected at the tapping zone of the crucible (850-900 mm depth). The energy consumption was 1.84-4.29 kWh/kg, and the electrode consumption was 10-12 g/kg of raw material charged.

  13. Material properties of the F82H melted in an electric arc furnace

    Energy Technology Data Exchange (ETDEWEB)

    Sakasegawa, Hideo, E-mail: sakasegawa.hideo@jaea.go.jp [Japan Atomic Energy Agency, Rokkasho, Aomori (Japan); Tanigawa, Hiroyasu [Japan Atomic Energy Agency, Rokkasho, Aomori (Japan); Kano, Sho; Abe, Hiroaki [Institute for Materials Research, Tohoku university, Sendai, Miyagi (Japan)

    2015-10-15

    Highlights: • We studied material properties of reduced activation ferritic/martensitic steel. • We melted F82H using a 20 tons electric arc furnace for the first time. • Mass effect likely affected material properties. • MX (M: Metal, C: Carbon and/or Nitrogen) precipitates mainly formed on grain and sub grain boundaries. - Abstract: Fusion DEMO reactor requires over 11,000 tons of reduced activation ferritic/martensitic steel. It is necessary to develop the manufacturing technology for fabricating such large-scale steel with appropriate mechanical properties. In this work, we focused fundamental mechanical properties and microstructures of F82H-BA12 heat which was melted using a 20 tons electric arc furnace followed by electroslag remelting process. Its raw material of iron was blast furnace iron, because the production volume of electrolytic iron which has been used in former heats, is limited. After melting and forging, this F82H-BA12 heat was heat-treated in four different conditions to consider their fluctuations and to optimize them, and tensile and Charpy impact tests were then performed. The result of these mechanical properties were comparable to those of former F82H heats less than 5 tons which were melted applying vacuum induction melting.

  14. About the Possibility of Power Controlling in the Three-Phase Electric Arc Furnaces Using PSCAD EMTDC Simulation Program

    Directory of Open Access Journals (Sweden)

    PANOIU, M.

    2007-04-01

    Full Text Available The electric arc is a nonlinear element. For this reason it must be used special techniques of modeling the electric arc that should reflect as closely as possible the behavior of the real electric arc. In this paper, the modeling of the functioning of the electrical installation of the electric arc furnace was done using the PSCAD-EMTDC simulation program. The electric arc furnaces do not absorb sinusoidal currents and generally consume reactive power. These two phenomena produce some disturbances like the dysfunction of the equipment in the worst cases. It is perform a study of the possibilities of controlling the electric arc power, in order to obtained maximum of the active power and reducing the reactive and distorted power.

  15. Laser Submerged Arc Welding (LUPuS) with Solid State Lasers

    Science.gov (United States)

    Reisgen, Uwe; Olschok, Simon; Jakobs, Stefan

    The laser beam-submerged arc hybrid welding method originates from the knowledge that, with increasing penetration depth, the laser beam process has a tendency to pore formation in the lower weld regions. The coupling with the energy-efficient submerged-arc process improves degassing and reduces the tendency to pore formation. The newly developed hybrid welding process allows the welding of plates with a thickness larger than 20 mm in a single pass and the welding of thicker plates with the double-sided single pass technique. In this special hybrid process, the use of CO2-lasers causes problems when forward sliding flux of slag meets the laser beam path and forms an uncontrollable plasma plume in the beam path. This plasma then shields the work piece from the laser power and thus provokes the collapse of the laser keyhole and leads to process instability. The substitution of the CO2-laser with a modern solid-state laser significantly improves the performance and the stability of the hybrid process. This contribution will demonstrate the latest results and improvements by means of welding results gained with steel plates with a thickness of up to 40mm.

  16. Study the Effect of SiO2 Based Flux on Dilution in Submerged Arc Welding

    Science.gov (United States)

    kumar, Aditya; Maheshwari, Sachin

    2017-08-01

    This paper highlights the method for prediction of dilution in submerged arc welding (SAW). The most important factors of weld bead geometry are governed by the weld dilution which controls the chemical and mechanical properties. Submerged arc welding process is used generally due to its very easy control of process variables, good penetration, high weld quality, and smooth finish. Machining parameters, with suitable weld quality can be achieved with the different composition of the flux in the weld. In the present study Si02-Al2O3-CaO flux system was used. In SiO2 based flux NiO, MnO, MgO were mixed in various proportions. The paper investigates the relationship between the process parameters like voltage, % of flux constituents and dilution with the help of Taguchi’s method. The experiments were designed according to Taguchi L9 orthogonal array, while varying the voltage at two different levels in addition to alloying elements. Then the optimal results conditions were verified by confirmatory experiments.

  17. The thermal treatment of electric arc furnace dust under low gas phase pressure

    Directory of Open Access Journals (Sweden)

    W. Derda

    2009-04-01

    Full Text Available The paper presents the results of laboratory tests on the process of thermal reduction of electric arc furnace dust (EAFD in the temperature range from 1273 to 1473 K. Before proceeding to the experimental tests, a thermodynamic analysis was made using the computer program FactSage® with the aim of determining the optimal conditions for the dust components reduction reaction to proceed. The results of tests carried out, respectively, under atmospheric pressure conditions and under reduced pressure conditions are presented, where carbon in the form of graphite and blast-furnace dust (containing approx. 40 % of carbon was used as the reducer. The test results represent the effect of reduced pressure on the potential for intensifying the process of zinc removal from the dust. The degree of zinc extraction was considerably higher compared to the results of tests carried out under atmospheric pressure conditions.

  18. CARACTERIZATION OF Cu-Al-Mn ALLOYS FABRICATED USING ARC FURNACE

    Directory of Open Access Journals (Sweden)

    Diego E. Velázquez

    2016-06-01

    Full Text Available Two alloys of Cu-Al-Mn fabricated using an arc furnace built at the Instituto de Física de Materiales Tandil (IFIMAT were studied. The manufacture of alloys containing Mn is difficult, due to their high melting point and its low vapor pressure. Moreover, Mn at high temperature easily reacts with the materials used to build crucibles or capsules. In the casting arc difficulties arise to prevent volatilization, so it is very important the choice of electrode, the source setting, cooling, and the arrangement of the pure materials into the crucible. Critical temperatures of martensitic transformation and order were determined by Differential Scanning Calorimetry (DSC. Using Optical Microscopy (OM the presence of martensite phase was determined. From the results obtained it is concluded that this method is suitable for producing Cu-Al-Mn alloys.

  19. Mass and elemental distributions of atmospheric particles nearby blast furnace and electric arc furnace operated industrial areas in Australia

    Energy Technology Data Exchange (ETDEWEB)

    Mohiuddin, Kazi, E-mail: kazi.mohiuddin@students.mq.edu.au [Graduate School of the Environment, Department of Environment and Geography, Faculty of Science, Macquarie University, NSW (Australia); Strezov, Vladimir; Nelson, Peter F. [Graduate School of the Environment, Department of Environment and Geography, Faculty of Science, Macquarie University, NSW (Australia); Stelcer, Eduard [Australian Nuclear Science and Technology Organisation, Lucas Heights, NSW (Australia); Evans, Tim [Graduate School of the Environment, Department of Environment and Geography, Faculty of Science, Macquarie University, NSW (Australia)

    2014-07-01

    The improved understanding of mass and elemental distributions of industrial air particles is important due to their heterogeneous atmospheric behaviour and impact on human health and the environment. In this study, particles of different size ranges were collected from three sites in Australia located in the vicinity of iron and steelmaking industries and one urban background site with very little industrial influence. In order to determine the importance of the type of industrial activity on the urban atmospheric quality, the industrial sites selected in this study were in the close proximity to two blast furnace operated and one electric arc furnace based steelmaking sites. The chemical compositions of the collected air particles were analysed using the proton induced X-ray emission (PIXE) technique. This study revealed significantly higher metal concentrations in the atmospheric particles collected in the industrial sites, comparing to the background urban site, demonstrating local influence of the industrial activities to the air quality. The modality types of the particles were found to be variable between the mass and elements, and among elements in the urban and industrial areas indicating that the elemental modal distribution is as important as particle mass for particle pollution modelling. The highest elemental number distribution at all studied sites occurred with particle size of 0.1 μm. Iron was found as the main dominant metal at the industrial atmosphere in each particle size range. The industrial Fe fraction in the submicron and ultrafine size particles was estimated at up to 95% which may be released from high temperature industrial activities with the iron and steelmaking industries being one of the major contributors. Hence, these industrial elemental loadings can highly influence the atmospheric pollution at local urban and regional levels and are required to consider in the atmospheric modelling settings. - Highlights: • Urban and

  20. CHARACTERIZATION OF THE DUST GENERATED IN THE RECYCLING PROCESS OF THE ELECTRIC ARC FURNACE DUST

    Directory of Open Access Journals (Sweden)

    Fábio Gonçalves Rizz

    2013-10-01

    Full Text Available Electric Arc Furnace Dust (EAFD is a solid waste generated by the production of steel through the Electric Arc Furnace. This waste is labeled dangerous, which motivates studies aiming its recycling. Experiments were made to study a pyrometallurgical process for the recycling of the dust, using the insertion of dust briquettes in molten pig iron in three temperatures. In the briquettes, there were made additions of calcium fluoride in four different concentrations. This paper has the objective to characterize the dust that results from this process, verifying the influence of the temperature and the concentration of calcium fluoride in the briquette in the morphology and chemical composition of the new dust, determining the optimal conditions for the recovery of the zinc content of the dust. This newly generated dust was analyzed in an Scanning Electronic Microscope, used to capture micrographs and chemical composition by EDS. The micrographs show that the temperature and the calcium fluoride concentration interfere in the way the dust particles agglomerate. Chemical analysis points that the higher zinc recuperation occurrs in the experiments at 1500°C with 7% addition of calcium fluoride.

  1. Waste Heat Recovery from High Temperature Off-Gases from Electric Arc Furnace

    Energy Technology Data Exchange (ETDEWEB)

    Nimbalkar, Sachin U [ORNL; Thekdi, Arvind [E3M Inc; Keiser, James R [ORNL; Storey, John Morse [ORNL

    2014-01-01

    This article presents a study and review of available waste heat in high temperature Electric Arc Furnace (EAF) off gases and heat recovery techniques/methods from these gases. It gives details of the quality and quantity of the sensible and chemical waste heat in typical EAF off gases, energy savings potential by recovering part of this heat, a comprehensive review of currently used waste heat recovery methods and potential for use of advanced designs to achieve a much higher level of heat recovery including scrap preheating, steam production and electric power generation. Based on our preliminary analysis, currently, for all electric arc furnaces used in the US steel industry, the energy savings potential is equivalent to approximately 31 trillion Btu per year or 32.7 peta Joules per year (approximately $182 million US dollars/year). This article describes the EAF off-gas enthalpy model developed at Oak Ridge National Laboratory (ORNL) to calculate available and recoverable heat energy for a given stream of exhaust gases coming out of one or multiple EAF furnaces. This Excel based model calculates sensible and chemical enthalpy of the EAF off-gases during tap to tap time accounting for variation in quantity and quality of off gases. The model can be used to estimate energy saved through scrap preheating and other possible uses such as steam generation and electric power generation using off gas waste heat. This article includes a review of the historical development of existing waste heat recovery methods, their operations, and advantages/limitations of these methods. This paper also describes a program to develop and test advanced concepts for scrap preheating, steam production and electricity generation through use of waste heat recovery from the chemical and sensible heat contained in the EAF off gases with addition of minimum amount of dilution or cooling air upstream of pollution control equipment such as bag houses.

  2. Parameter optimization of flux-aided backing-submerged arc welding by using Taguchi method

    Science.gov (United States)

    Pu, Juan; Yu, Shengfu; Li, Yuanyuan

    2017-07-01

    Flux-aided backing-submerged arc welding has been conducted on D36 steel with thickness of 20 mm. The effects of processing parameters such as welding current, voltage, welding speed and groove angle on welding quality were investigated by Taguchi method. The optimal welding parameters were predicted and the individual importance of each parameter on welding quality was evaluated by examining the signal-to-noise ratio and analysis of variance (ANOVA) results. The importance order of the welding parameters for the welding quality of weld bead was: welding current > welding speed > groove angle > welding voltage. The welding quality of weld bead increased gradually with increasing welding current and welding speed and decreasing groove angle. The optimum values of the welding current, welding speed, groove angle and welding voltage were found to be 1050 A, 27 cm/min, 40∘ and 34 V, respectively.

  3. Mechanical Characteristics of Submerged Arc Weldment in API Gas Pipeline Steel of Grade X65

    Science.gov (United States)

    Hashemi, S. H.; Mohammadyani, D.

    2011-01-01

    The mechanical properties of submerged arc weldment (SAW) in gas transportation pipeline steel of grade API X65 (65 ksi yield strength) were investigated. This steel is produced by thermo mechanical control rolled (TMC), and is largely used in Iran gas piping systems and networks. The results from laboratory study on three different regions; i.e. base metal (BM), fusion zone (FZ) and heat affected zone (HAZ) were used to compare weldment mechanical characteristics with those specified by API 5L (revision 2004) standard code. Different laboratory experiments were conducted on test specimens taken from 48 inch outside diameter and 14.3 mm wall thickness gas pipeline. The test results showed a gradient of microstructure and Vickers hardness data from the centerline of FZ towards the unaffected MB. Similarly, lower Charpy absorbed energy (compared to BM) was observed in the FZ impact specimens. Despite this, the API specifications were fulfilled in three tested zones, ensuring pipeline structural integrity under working conditions.

  4. Recycling of electric arc furnace dust; Reciclagem de poeira de aciaria eletrica

    Energy Technology Data Exchange (ETDEWEB)

    Marques Sobrinho, Vicente de Paulo Ferreira; Oliveira, Jose Roberto de, E-mail: vicente@ifes.edu.b [Instituto Federal de Ciencia e Tecnologia do Espirito Santo (IFES), Vitoria, ES (Brazil); Tenorio, Jorge Alberto Soares; Espinosa, Denise Crocce Romano [Universidade de Sao Paulo (EPUSP), SP (Brazil). Escola Politecnica

    2010-07-01

    This research aims to study the process of incorporation of the metal iron in electric arc furnace dust (EAFD), from a steel mill producing long steel by liquid iron in addition to the changing temperature of 1400 degrees Celsius of EAFD 'as received', the percentage of EAFD to be added (5, 10 and 20% of initial weight of sample pig iron) and the time of withdrawal of the sample of pig iron and slag (30 minutes after the addition of EAFD). Previously, the EAFD will be characterized using the following techniques: chemical analysis, size analysis, specific surface area, Xray diffraction, scanning electron microscopy (SEM) and Energy Dispersive Spectroscopy (EDS) microanalysis. . After characterization, the EAFD will be added to the bath of liquid pig iron. It is expected that the results obtained at the end of the research allow the evaluation of the iron metal incorporation of EAFD in pig iron bath. (author)

  5. Neutralization of cement-asbestos waste by melting in an arc-resistance furnace.

    Science.gov (United States)

    Witek, Jerzy; Kusiorowski, Robert

    2017-11-01

    The paper presents the results of research on asbestos waste disposal by the melting process. The tests were carried out in a laboratory arc-resistance electric furnace. The obtained results showed that the fibrous structure of asbestos contained in cement-asbestos waste was completely destroyed. This led to the formation of new mineral phases without dangerous properties. The melting test was conducted on raw cement-asbestos samples without any additives and with a content of mineral compounds, the aim of which was to support the melting process. The additives were selected among others on the basis of the computer simulation results carried out using FactSage database computing system. The research results indicate that the melting process of asbestos wastes is a potential and interesting method of neutralizing hazardous asbestos waste, which allows for further treatment and material recycling. Copyright © 2017 Elsevier Ltd. All rights reserved.

  6. Removal of Heavy Metals from Steel Making Waste Water by Using Electric Arc Furnace Slag

    Directory of Open Access Journals (Sweden)

    C. L. Beh

    2012-01-01

    Full Text Available This work investigated the reduction of chemical oxygen demand (COD, biological oxygen demand (BOD, total suspended solids (TSS and the concentration of heavy metals of wastewater from a steel making plant. Adsorption experiments were carried out by electric arc furnace slag (EAFS in a fixed-bed column mode. The raw wastewater did not meet the standard B limitations, having high values of BOD, COD, TSS, Iron, Zinc, Manganese and Copper. After passing through the fixed bed column, BOD, COD and TSS values decreased to 1.6, 6.3 and <2 mgL-1, respectively while the concentration of Iron, Zinc, Manganese and Copper were 0.08, 0.01, 0.03 and 0.07 mgL-1, respectively. The results confirmed that EAFS can be used as an efficient adsorbent for producing treated water that comply with the Standard B limitations for an industrial effluent.

  7. Preparation of the melting tank for melting magnesite in an electric-arc furnace

    Energy Technology Data Exchange (ETDEWEB)

    Skorodumov, V.V.; Mechev, V.V.; Storozhev, Y.I.; Vlasov, N.M.; Zhilin, G.P.

    1986-05-01

    An average quantitative evaluation of the effect of the fill of crystalline MgO on the main melting characteristics of magnesite in an OKB-955 electric-arc furnace is shown. The diameter of the electrode discharge was 1050 mm and the melting regime was maintained automatically at a voltage of 95-97 V and a current of 6.8 kA. Melting of various grades of magnesite was carried out. The authors found that when a heat-conducting lining is used in the hearth, the yield of first and second grade periclase from the solid melting products is increased 5%. The fairly significant effectiveness of the use of a heat-conducting layer in the hearth lining of a melting tank is demonstrated. This layer makes it possible to improve the technieconomic characteristics of the process and to upgrade the quality of the periclase.

  8. Waste stabilization/solidification of an electric arc furnace dust using fly ash-based geopolymers

    Energy Technology Data Exchange (ETDEWEB)

    C. Fernandez Pereira; Y. Luna; X. Querol; D. Antenucci; J. Vale [University of Seville, Seville (Spain). School of Industrial Engineering

    2009-07-15

    The stabilization/solidification (S/S) of a carbon steel electric arc furnace (EAF) dust containing hazardous metals such as Pb, Cd, Cr or Zn using geopolymerization technology is described in this paper. Different reagents such as sodium hydroxide, potassium hydroxide, sodium silicate, potassium silicate, kaolinite, metakaolinite and blast furnace slag have been used. Mixtures of EAF waste with these geopolymeric materials and class F fly ash have been processed for studying the potential of geopolymers as waste immobilizing agents. Compressive strength tests and leaching tests for determining the efficiency of heavy metal immobilisation have been carried out. Comparison of fly ash-based geopolymer systems with classic Portland cement stabilization methods has also been accomplished. Compressive strength values far better than those achieved by hydraulic S/S methods were easily obtained by geopolymer solids at 28 days. Regarding leachability, the geopolymer S/S solids also manifested in general a better behaviour, showing very promising results. 40 refs., 1 fig., 9 tabs.

  9. Thermodynamic analysis of the selective carbothermic reduction of electric arc furnace dust.

    Science.gov (United States)

    Pickles, C A

    2008-01-31

    Electric arc furnace (EAF) dust, which is produced as a result of the melting of automobile scrap in an electric arc furnace, contains considerable amounts of zinc and lead, which are of significant economic value. Typically, the other major components are iron oxide and calcium oxide with minor amounts of other metal oxides. In this research, a detailed thermodynamic study of the pyrometallurgical processing of the dust, using carbon as a reducing agent was performed. The SOLGASMIX solver of Outokumpu HSC Chemistry((R)) 5.1 was used to calculate the equilibrium composition under reducing conditions. The control input dust composition was as follows (in mass percent): 8.100% CaO, 8.250% 2CaO.SiO(2), 11.200% CaCO(3), 8.830% CaO.Fe(2)O(3), 7.840% Fe(3)O(4), 3.770% PbO, 38.150% ZnFe(2)O(4) and 13.860% ZnO. Selective reduction and separation of both the zinc and the lead as metallic vapours, from the iron, in oxide form, was examined. The separation of the zinc or the lead from the iron, was defined quantitatively in terms of the selectivity factor (logbeta) as follows. Equation [see the text] where the subscript symbols refer to the metal being present in gaseous (g), metallic solid (m), solid oxide (o) or metallic liquid (l) form, respectively. The standard calculations were performed for one hundred grams of dust at atmospheric pressure. The variables investigated were as follows; temperature in the range of 1273-1873K, reactant ratio (i.e. moles of carbon per gram of dust), dust composition, addition of inert gas and reduced total pressure. The calculated values were in reasonable agreement with those from previously published studies and also industrial results.

  10. Effect of Post-Welding Heat Treatment on Mechanical Properties of Joints of Steel P92 Formed by Submerged Arc Welding

    Science.gov (United States)

    Mohyla, P.; Foldynová, K.

    2014-07-01

    Results of mechanical tests and metallographic studies of welded joints of steel P92 obtained by submerged arc welding are presented. The effect of the post-welding heat treatment on the mechanical properties of the welds is described.

  11. Numerical simulation of temperature field in multiple-wire submerged arc welding of X80 pipeline steel

    Science.gov (United States)

    Yan, Chunyan; Jiang, Han; Wu, Lichao; Kan, Chenxia; Yu, Wen

    2018-01-01

    Three dimensional (3D) finite element (FE) simulation was implemented to predict the temperature distribution during multiple-wire submerged arc welding (SAW) throughout the welded joint of X80 pipeline steel. A moving heat source model based on Goldak’s double-ellipsoid heat flux distribution was applied in the simulation to capture the heating effect of the welding arc. Effects of welding speed, wire spacing and leading wire current on temperature distribution were further investigated. The simulation results show that both welding speed and wire spacing have significant effects on welding temperature distribution in X80 pipeline steel welded joint.

  12. Finite element modelling of electric currents in AC submerged arc furnaces

    CSIR Research Space (South Africa)

    Mc Dougall, I

    2007-01-01

    Full Text Available . ANSYS/Multiphysics was used to predict the current density distribution in the electrodes, raw material, slag and molten metal as a result of the three phases AC current. The effect of the electrode immersion on the current path was studied...

  13. Double-Sided Single-Pass Submerged Arc Welding for 2205 Duplex Stainless Steel

    Science.gov (United States)

    Luo, Jian; Yuan, Yi; Wang, Xiaoming; Yao, Zongxiang

    2013-09-01

    The duplex stainless steel (DSS), which combines the characteristics of ferritic steel and austenitic steel, is used widely. The submerged arc welding (SAW) method is usually applied to join thick plates of DSS. However, an effective welding procedure is needed in order to obtain ideal DSS welds with an appropriate proportion of ferrite (δ) and austenite (γ) in the weld zone, particularly in the melted zone and heat-affected zone. This study evaluated the effectiveness of a high efficiency double-sided single-pass (DSSP) SAW joining method for thick DSS plates. The effectiveness of the converse welding procedure, characterizations of weld zone, and mechanical properties of welded joint are analyzed. The results show an increasing appearance and continuous distribution feature of the σ phase in the fusion zone of the leading welded seam. The converse welding procedure promotes the σ phase to precipitate in the fusion zone of leading welded side. The microhardness appears to significantly increase in the center of leading welded side. Ductile fracture mode is observed in the weld zone. A mixture fracture feature appears with a shear lip and tears in the fusion zone near the fusion line. The ductility, plasticity, and microhardness of the joints have a significant relationship with σ phase and heat treatment effect influenced by the converse welding step. An available heat input controlling technology of the DSSP formation method is discussed for SAW of thick DSS plates.

  14. Submerged-arc welding slags: characterization and leaching strategies for the removal of aluminum and titanium.

    Science.gov (United States)

    Annoni, Raquel; Souza, Poliana Santos; Petrániková, Martina; Miskufova, Andrea; Havlík, Tomáš; Mansur, Marcelo Borges

    2013-01-15

    In the present study, submerged-arc welding slags were characterized by applying a variety of methods, including X-ray fluorescence, X-ray diffraction, particle size, Raman spectroscopy, and scanning electron microscope with energy dispersive X-ray analysis. The content of Al proved to be quite similar within neutral and acid slags (10-14%), while that of Ti proved to be much higher in acid slags (approximately 10%) than in neutral slags (<1%). The presence of spinel structures associated with Al species could also be identified in the analyzed samples. This characterization study was accompanied by leaching tests performed under changing operating conditions in an attempt to evaluate to what extent the Al and Ti bearing components could be removed from the slags. The leaching work involved three distinct strategies: (i) NaOH leaching followed by H(2)SO(4) leaching, (ii) acid leaching (HCl and H(2)SO(4)) using oxidizing/reducing agents, and (iii) slag calcination followed by H(2)SO(4) leaching. In the best result, 80% of Al was extracted in one single leaching stage after calcination of the acid slag with NaCl+C at 900 °C. By contrast, the removal of Ti proved to be unsatisfactory. Copyright © 2012 Elsevier B.V. All rights reserved.

  15. Development of Process Maps in Two-Wire Tandem Submerged Arc Welding Process of HSLA Steel

    Science.gov (United States)

    Kiran, D. V.; Alam, S. A.; De, A.

    2013-04-01

    Appropriate selection of welding conditions to guarantee requisite weld joint mechanical properties is ever difficult because of their complex interactions. An approach is presented here to identify suitable welding conditions in typical two-wire tandem submerged arc welding (SAW-T) that involves many welding variables. First, an objective function is defined, which depicts the squared error between the mechanical properties of weld joint and of base material. A set of artificial neural network (ANN)-based models are developed next to estimate the weld joint properties as function of welding conditions using experimentally measured results. The neural network model-based predictions are used next to create a set of process map contours that depict the minimum achievable values of the objective function and the corresponding welding conditions. In typical SAW-T of HSLA steel, welding speed from 9.0 to 11.5 mm/s, leading wire current from 530 to 580 A, and trailing wire negative current from 680 to 910 A are found to be the most optimal.

  16. Optimization of submerged arc welding process parameters using quasi-oppositional based Jaya algorithm

    Energy Technology Data Exchange (ETDEWEB)

    Rao, R. Venkata; Rai, Dhiraj P. [Sardar Vallabhbhai National Institute of Technology, Gujarat (India)

    2017-05-15

    Submerged arc welding (SAW) is characterized as a multi-input process. Selection of optimum combination of process parameters of SAW process is a vital task in order to achieve high quality of weld and productivity. The objective of this work is to optimize the SAW process parameters using a simple optimization algorithm, which is fast, robust and convenient. Therefore, in this work a very recently proposed optimization algorithm named Jaya algorithm is applied to solve the optimization problems in SAW process. In addition, a modified version of Jaya algorithm with oppositional based learning, named “Quasi-oppositional based Jaya algorithm” (QO-Jaya) is proposed in order to improve the performance of the Jaya algorithm. Three optimization case studies are considered and the results obtained by Jaya algorithm and QO-Jaya algorithm are compared with the results obtained by well-known optimization algorithms such as Genetic algorithm (GA), Particle swarm optimization (PSO), Imperialist competitive algorithm (ICA) and Teaching learning based optimization (TLBO).

  17. An effect of heat insulation parameters on thermal losses of water-cooled roofs for secondary steelmaking electric arc furnaces

    Directory of Open Access Journals (Sweden)

    E. Mihailov

    2016-07-01

    Full Text Available The aim of this work is research in the insulation parameters effect on the thermal losses of watercooled roofs for secondary steelmaking electric arc furnaces. An analytical method has been used for the investigation in heat transfer conditions in the working area. The results of the research can be used to choose optimal cooling parameters and select a suitable kind of insulation for water-cooled surfaces.

  18. Thermal Analysis on the Pyrolysis of Tetrabromobisphenol A and Electric Arc Furnace Dust Mixtures

    Science.gov (United States)

    Al-Harahsheh, Mohammad; Al-Otoom, Awni; Al-Jarrah, Muhannad; Altarawneh, Mohammednoor; Kingman, Sam

    2018-02-01

    The pyrolysis of Tetrabromobisphenol A (TBBPA) mixed with electric arc furnace dust (EAFD) was studied using thermogravimetric analysis (TGA) and theoretically analyzed using thermodynamic equilibrium calculations. Mixtures of both materials with varying TBBPA loads (1:1 and 1:3) were prepared and pyrolyzed in a nitrogen atmosphere under dynamic heating conditions at heating rates of 5 and 10 °C/min. The mixtures degraded through several steps, including decomposition of TBBPA yielding mainly HBr, bromination of metal oxides, followed by their evaporation in the sequence of CuBr3, ZnBr2, PbBr2, FeBr2, MnBr2, KBr, NaBr, CaBr2, and MgBr2, and finally reduction of the remaining metal oxides by the char formed from decomposition of TBBPA. Thermodynamic calculations suggest the possibility of selective bromination of zinc and lead followed by their evaporation, leaving iron in its oxide form, while the char formed may serve as a reduction agent for iron oxides into metallic iron. However, at higher TBBPA volumes, iron bromide forms, which can also be evaporated at a temperature higher than those of ZnBr2 and PbBr2. Results from this work provide practical insight into selective recovery of valuable metals from EAFD while at the same time recycling the hazardous bromine content in TBBPA.

  19. Thermal Analysis on the Pyrolysis of Tetrabromobisphenol A and Electric Arc Furnace Dust Mixtures

    Science.gov (United States)

    Al-Harahsheh, Mohammad; Al-Otoom, Awni; Al-Jarrah, Muhannad; Altarawneh, Mohammednoor; Kingman, Sam

    2017-11-01

    The pyrolysis of Tetrabromobisphenol A (TBBPA) mixed with electric arc furnace dust (EAFD) was studied using thermogravimetric analysis (TGA) and theoretically analyzed using thermodynamic equilibrium calculations. Mixtures of both materials with varying TBBPA loads (1:1 and 1:3) were prepared and pyrolyzed in a nitrogen atmosphere under dynamic heating conditions at heating rates of 5 and 10 °C/min. The mixtures degraded through several steps, including decomposition of TBBPA yielding mainly HBr, bromination of metal oxides, followed by their evaporation in the sequence of CuBr3, ZnBr2, PbBr2, FeBr2, MnBr2, KBr, NaBr, CaBr2, and MgBr2, and finally reduction of the remaining metal oxides by the char formed from decomposition of TBBPA. Thermodynamic calculations suggest the possibility of selective bromination of zinc and lead followed by their evaporation, leaving iron in its oxide form, while the char formed may serve as a reduction agent for iron oxides into metallic iron. However, at higher TBBPA volumes, iron bromide forms, which can also be evaporated at a temperature higher than those of ZnBr2 and PbBr2. Results from this work provide practical insight into selective recovery of valuable metals from EAFD while at the same time recycling the hazardous bromine content in TBBPA.

  20. Thermodynamic analysis of the selective chlorination of electric arc furnace dust

    Energy Technology Data Exchange (ETDEWEB)

    Pickles, C.A., E-mail: pickles-c@mine.queensu.ca [Department of Mining Engineering, Queen' s University, Kingston, Ontario, K7L 3N6 (Canada)

    2009-07-30

    The remelting of automobile scrap in an electric arc furnace (EAF) results in the production of a dust, which contains high concentrations of the oxides of zinc, iron, calcium and other metals. Typically, the lead and zinc are of commercial value, while the other metals are not worth recovering. At the present time, EAF dusts are treated in high temperature Waelz rotary kiln-type processes, where the lead and zinc oxides are selectively reduced and simultaneously reoxidized and a crude zinc oxide is produced. Another alternative processing route is selective chlorination, in which the non-ferrous metals are preferentially chlorinated to their gaseous chlorides and in this manner separated from the iron. In the present research, a detailed thermodynamic analysis of this chlorination process has been performed and the following factors were investigated; temperature, amount of chlorine, lime content, silica content, presence of an inert gas and the oxygen potential. High lead and zinc recoveries as gaseous chlorides could be achieved but some of the iron oxide was also chlorinated. Additionally, the calcium oxide in the dust consumes chlorine, but this can be minimized by adding silica, which results in the formation of stable calcium silicates. The optimum conditions were determined for a typical dust composition. The selectivities achieved with chlorination were lower than those for reduction, as reported in the literature, but there are other advantages such as the potential recovery of copper.

  1. Recovery of Zn from acid mine water and electric arc furnace dust in an integrated process.

    Science.gov (United States)

    Carranza, Francisco; Romero, Rafael; Mazuelos, Alfonso; Iglesias, Nieves

    2016-01-01

    In this paper, the purification of acid mine water and the treatment of electric arc furnace dust (EAFD) are integrated into one process with the aim of recovering the Zn content of both effluent and waste. Zinc recovery can reduce the cost of their environmental management: purified acid mine water is discharged after removing all metals; EAFD ceases to be hazardous waste; and Zn is valorised. The process consists of the recovery of Zn as zinc oxide and its purification into commercial products. First, EAFD is leached with acid water and the dissolved metals are selectively precipitated as hydroxides. After EADF leaching, ferrous iron is bio-oxidized and Fe and Al are then precipitated; in the following stage, Cu, Ni, Co and Cd are cemented and finally Zn is precipitated as ZnO. In order to purify water that finally is discharged to a river, lime is used as the neutralizing agent, which results in a precipitate of mainly gypsum, MnO, and ZnO. From the impure zinc oxide produced, various alternatives for the attainment of commercial products, such as basic zinc carbonate and electrolytic zinc, are studied in this work. Copyright © 2015 Elsevier Ltd. All rights reserved.

  2. Electric arc furnace dust as an alternative low-cost oxygen carrier for chemical looping combustion.

    Science.gov (United States)

    Kuo, Yu-Lin; Huang, Wei-Chen; Tseng, Yao-Hsuan; Chang, Shu-Huai; Ku, Young; Lee, Hao-Yeh

    2018-01-15

    The relative abundance and low cost of electric arc furnace dust (EAFD) make it a viable oxygen carrier for chemical looping combustion (CLC) system. Under a reducing agent, zinc ferrite (ZnFe2O4) phase in EAFD releases zinc vapor in a complex gas-solid reaction. In an effort to suppress the emission of zinc vapor, the reaction mechanism of ZnFe2O4 prepared as an oxygen carrier in a redox cycling test is primarily discussed, as well as the issue of coupling with an inert Al2O3 support. The study focused the investigation on redox cycling behavior and CO2 conversion in ZnFe2O4/Al2O3 and EAFD/Al2O3 systems using a thermogravimetric analyzer (TGA) and fixed-bed reactor (FxBR). In a lab-scaled semi-fluidized bed reactor (semi-FzBR) of EAFD/Al2O3 as an oxygen carrier system, a high CO gas yield approximately 0.98 after fifty redox cycles is also experimentally obtained. It can be anticipated that the use of EAFD/Al2O3 system as an oxygen carrier in a reversible CLC process could be economical and environmentally beneficial. Copyright © 2017 Elsevier B.V. All rights reserved.

  3. Method and Mechanisms of Soil Stabilization Using Electric Arc Furnace Dust

    Science.gov (United States)

    Al-Amoudi, Omar S. Baghabra; Al-Homidy, Abdullah A.; Maslehuddin, Mohammed; Saleh, Tawfik A.

    2017-04-01

    This paper reports the method and mechanism for improving the strength of marl and desert sand utilizing electric arc furnace dust (EAFD), an industrial by-product, in lieu of cement or lime. EAFD was used in conjunction with a small quantity (2%) of cement. The mechanical properties and durability characteristics of marl and sand mixed with 2% cement plus 5-, 10-, 20- or 30%-EAFD, by weight of the soil, were evaluated. The soil-cement-EAFD mixtures were used to determine their unconfined compressive strength (UCS), soaked California Bearing Ratio (CBR) and durability. The risk of leaching of toxic heavy metals, such as lead and cadmium, from the stabilized soils to the groundwater was also investigated. The mechanisms of stabilization of the selected soils due to the use of EAFD along with a small quantity of cement are also elucidated. The usage of 20 to 30% EAFD with 2% cement was noted to considerably improve the mechanical properties and durability of both marl and sand.

  4. Preparation of concrete mixtures with electric arc furnace slag and recycled ground glass

    Science.gov (United States)

    Pérez Rojas, Y.; López, E. Vera; López Rodríguez, M.; Díaz Pita, J.

    2017-12-01

    The present work includes the first advances in the development of investigations that seek to include Ground Grinding Glass (GRR) and the Electric Arc Furnace Slag (EAFS) in the production of mixtures of hydraulic concrete mixing them simultaneously, so that it satisfies the specifications techniques to be used in the construction of rigid pavements. Firstly, we cite the tests carried out on the different materials to obtain their physical, chemical and mechanical characterization and determine their compliance, as well as the measurement of certain characteristics that may be somewhat empirical to standardize their control. Technique such as X-Ray Diffraction (XRD), X-ray Fluorescence Spectrometry (XFR) and Scanning Electron Microscopy (SEM) have been used. Once the results of the characterization tests and their correspondence with the Colombian technical standards have been obtained, it has become possible to select the use of the Transparent Recycled Ground Glass (TRGG) as the most suitable for the replacement of the sand in the dosage of new mixtures modified concrete.

  5. Integrated hydrometallurgical process for production of zinc from electric arc furnace dust in alkaline medium.

    Science.gov (United States)

    Youcai, Z; Stanforth, R

    2000-12-30

    In this study, a novel and integrated hydrometallurgical process for the production of zinc powder from electric arc furnace (EAF) dust in alkaline medium is reported. The dust is firstly hydrolysed in water, and then fused in caustic soda at 350 degrees C for 1h, followed by leaching in alkaline solution in which both zinc and lead are effectively extracted. Zinc powder is then produced by electrowinning from the leach solution after the lead is selectively removed by precipitation using sodium sulphide as precipitant. The EAF dust tested contained 25% Zn, 1.8% Pb and 33% Fe. It was found that 38% of zinc and 68% of lead could be extracted from the dust when leached directly in caustic soda solution. Leaching of zinc increased to 80% when dust was directly fused with caustic soda followed by alkaline leaching. However, the leaching further increased to 95% when the dust was hydrolysed first with water before fusion. Zinc powder with a purity of 99.95% was then produced by electrowinning from the lead depleted solution. Stainless electrodes were used as both anode and cathode.

  6. Rheological Characterization of Warm-Modified Asphalt Mastics Containing Electric Arc Furnace Steel Slags

    Directory of Open Access Journals (Sweden)

    M. Pasetto

    2016-01-01

    Full Text Available The environmental sustainability of road materials and technologies plays a key role in pavement engineering. In this sense, the use of Warm Mix Asphalt (WMA, that is, a modified asphalt concrete that can be produced and applied at lower temperature, is considered an effective solution leading to environmental and operational benefits. The environmental sustainability of WMA can be further enhanced with the inclusion of steel slag in partial substitution of natural aggregates. Nevertheless, such innovative material applied at lower temperatures containing warm additives and steel slag should be able to guarantee at least the same performance of traditional hot mix asphalts, thus assuring acceptable mechanical properties and durability. Therefore, the purpose of this study is to investigate the rheological behaviour of bituminous mastics obtained combining a warm-modified binder and a filler (material passing to 0.063 mm coming from electric arc furnace steel slag. To evaluate the influence of both warm additive and steel slag, a plain binder and limestone filler were also used for comparison purposes. Complex modulus and permanent deformation resistance of bitumens and mastics were assessed using a dynamic shear rheometer. Experimental results showed that steel slag warm mastics assure enhanced performance demonstrating promising applicability.

  7. Review of Innovative Energy Savings Technology for the Electric Arc Furnace

    Science.gov (United States)

    Lee, Baek; Sohn, Il

    2014-09-01

    A review of the energy innovations for the electric arc furnace (EAF) steelmaking route is discussed. Preheating of scrap using vertical and horizontal shafts that have been commercially successful in lowering the energy consumption to as much as 90 kWh/t reaching almost the operational limit to heating input scrap materials into the EAF is discussed. Bucket-type and twin-shell preheaters have also shown to be effective in lowering the overall power consumption by 60 kWh/t, but these have been less effective than the vertical shaft-type preheaters. Beyond the scrap preheating technologies, the utilization of waste heat of the slags from the laboratory scale to the pilot scale has shown possible implementation of a granulation and subsequent heat exchange with forced air for energy recovery from the hot slags. Novel techniques to increase metal recovery have shown that laboratory-scale testing of localized Fe concentration into the primary spinel crystals was possible allowing the separation of an Fe-rich crystal from an Fe-depleted amorphous phase. A possible future process for converting the thermal energy of the CO/CO2 off-gases from the EAF into chemical energy was introduced.

  8. Achieving zero waste of municipal incinerator fly ash by melting in electric arc furnaces while steelmaking.

    Science.gov (United States)

    Yang, Gordon C C; Chuang, Tsun-Nan; Huang, Chien-Wen

    2017-04-01

    The main objective of this work was to promote zero waste of municipal incinerator fly ash (MIFA) by full-scale melting in electric arc furnaces (EAFs) of steel mini mills around the world. MIFA, generally, is considered as a hazardous waste. Like in many countries, MIFA in Taiwan is first solidified/stabilized and then landfilled. Due to the scarcity of landfill space, the cost of landfilling increases markedly year by year in Taiwan. This paper presents satisfactory results of treating several hundred tons of MIFA in a full-scale steel mini mill using the approach of "melting MIFA while EAF steelmaking", which is somewhat similar to "molten salt oxidation" process. It was found that this practice yielded many advantages such as (1) about 18wt% of quicklime requirement in EAF steelmaking can be substituted by the lime materials contained in MIFA; (2) MIFA would totally end up as a material in fractions of recyclable EAF dust, oxidized slag and reduced slag; (3) no waste is needed for landfilling; and (4) a capital cost saving through the employment of existing EAFs in steel mini mills instead of building new melting plants for the treatment of MIFA. Thus, it is technically feasible to achieve zero waste of MIFA by the practice of this innovative melting technology. Copyright © 2017 Elsevier Ltd. All rights reserved.

  9. Emissions of polyciclic aromatic hydrocarbons and polyciclic carbonyl biphenils from electric arc furnaces

    Directory of Open Access Journals (Sweden)

    P. Gomes, J. F.

    2008-06-01

    Full Text Available This paper describes work done in order to determine the emissions of highly toxic organic micropollutants from electric arc furnaces used in the production of carbon steel from scrap. The study will be allowing to derive relationships between the levels of airborne micropollutants and the operational parameters of the production process so that an abatement of pollution could be achieved. By using the European standard method CEN 1948 for dioxin like compounds sampling and measurement, it was possible to determine the characteristic fingerprint of micropollutants such as polyciclic aromatic hydrocarbons (PAHs and polycyclic carbonyl biphenils (PCBs emitted by this particular stationary source.

    Este artículo contiene resultados del trabajo ejecutado para estudiar la determinación de las emisiones de los micropolutantes orgánicos muy tóxicos que se emiten por los hornos eléctricos de arco utilizados en la producción de acero. Este estudio inicial va a permitir relacionar las concentraciones de polutantes emitidos a la atmósfera con las condiciones de operación del horno eléctrico de arco. Utilizando el método normalizado CEN 1948 para captación y análisis de muestras de compuestos análogos a las dioxinas ha sido posible determinar el perfil característico de los micropolutantes tales como PAHs y PCBs emitidos por esta fuente.

  10. Extraction of non-ferrous metals from electric arc furnace dust

    Energy Technology Data Exchange (ETDEWEB)

    Xia, D.K.; Pickles, C.A. [Queen`s Univ., Dept. of Materials and Metallurgical Engineering, Kingston, ON (Canada)

    1998-12-31

    The pyrometallurgical and hydrometallurgical treatments of electric arc furnace (EAF) dust have been studied. Approximately 10 to 20 kilograms of EAF dust are generated per tonne of steel produced. In North America, the quantity of dust generated is about 700,000 tonnes per year. The dust is considered to be a hazardous waste in most industrialized countries because it fails the toxicity test for lead, cadmium and chromium. Traditionally, the dust has been stockpiled, but this treatment is no longer viable because of more stringent environmental regulations. Most of the commercially available processes for the treatment of EAF dusts are pyrometallurgical, particularly the rotary kiln processes. However, the efficiency of metals recovery with this process is low. Hydrometallurgical processes can also be used to treat EAF dusts. The advantage of this process is that a small scale, on-site operation could be economic because of its low capital and operating costs. The potential for metals recovery is also higher. Research has been conducted on a hybrid pyro- and hydrometallurgical process but more work is needed in this area. 87 refs., 12 tabs., 4 figs.

  11. Hydrometallurgical process for zinc recovery from electric arc furnace dust (EAFD): part I: Characterization and leaching by diluted sulphuric acid.

    Science.gov (United States)

    Oustadakis, P; Tsakiridis, P E; Katsiapi, A; Agatzini-Leonardou, S

    2010-07-15

    The present paper is the first of a series of two articles dealing with the development of an integrated process for the recovery of zinc from electric arc furnace dust (EAFD), a hazardous industrial waste generated in the collection of particulate material during steelmaking process via electric arc furnace. Part I presents the EAFD characterization and its leaching process by diluted sulphuric acid, whereas Part II deals with the purification of the leach liquor and the recovery of zinc by solvent extraction/electrowinning. The characterization of the examined electric arc furnace dust was carried out by using granulometry analysis, chemical analysis, X-ray diffraction (XRD), thermogravimetric/differential thermal analysis (TG/DTA) and scanning electron microscopy (SEM). The leaching process was based on the Zn extraction with diluted sulphuric acid from EAFD under atmospheric conditions and without using any preliminary treatment. Statistical design and analysis of experiments were used, in order to determine the main effects and interactions of the leaching process factors, which were: acid normality, temperature and solid to liquid ratio. The zinc recovery efficiency on the basis of EAFD weight reached 80%. X-ray diffraction and scanning electron microscopy were used for the characterization of the leached residues. 2010 Elsevier B.V. All rights reserved.

  12. Effect of Different Current Values on Microstructure and Mechanical Properties of Microalloyed Steels Joined by the Submerged Arc Welding Method

    Directory of Open Access Journals (Sweden)

    Hasan Karabulut

    2016-11-01

    Full Text Available In this study, microalloyed steels were joined by using the submerged arc welding method at different welding currents of 350 A, 400 A and 450 A. The effects of selected welding parameters on the microstructure and mechanical properties of welded materials were investigated. Tensile tests and microhardness measurements were performed. Microstructural changes have been identified in the welding zone. The results showed an increase in hardness and tensile strength depending on the current intensity. The heat affected zone was observed much wider with the increase in welding current.

  13. Modeling and Simulation of the Off-gas in an Electric Arc Furnace

    Science.gov (United States)

    Meier, Thomas; Gandt, Karima; Echterhof, Thomas; Pfeifer, Herbert

    2017-12-01

    The following paper describes an approach to process modeling and simulation of the gas phase in an electric arc furnace (EAF). The work presented represents the continuation of research by Logar, Dovžan, and Škrjanc on modeling the heat and mass transfer and the thermochemistry in an EAF. Due to the lack of off-gas measurements, Logar et al. modeled a simplified gas phase under consideration of five gas components and simplified chemical reactions. The off-gas is one of the main continuously measurable EAF process values and the off-gas flow represents a heat loss up to 30 pct of the entire EAF energy input. Therefore, gas phase modeling offers further development opportunities for future EAF optimization. This paper presents the enhancement of the previous EAF gas phase modeling by the consideration of additional gas components and a more detailed heat and mass transfer modeling. In order to avoid the increase of simulation time due to more complex modeling, the EAF model has been newly implemented to use an efficient numerical solver for ordinary differential equations. Compared to the original model, the chemical components H2, H2O, and CH4 are included in the gas phase and equilibrium reactions are implemented. The results show high levels of similarity between the measured operational data from an industrial scale EAF and the theoretical data from the simulation within a reasonable simulation time. In the future, the dynamic EAF model will be applicable for on- and offline optimizations, e.g., to analyze alternative input materials and mode of operations.

  14. Preliminary Results from Electric Arc Furnace Off-Gas Enthalpy Modeling

    Energy Technology Data Exchange (ETDEWEB)

    Nimbalkar, Sachin U [ORNL; Thekdi, Arvind [E3M Inc; Keiser, James R [ORNL; Storey, John Morse [ORNL

    2015-01-01

    This article describes electric arc furnace (EAF) off-gas enthalpy models developed at Oak Ridge National Laboratory (ORNL) to calculate overall heat availability (sensible and chemical enthalpy) and recoverable heat values (steam or power generation potential) for existing EAF operations and to test ORNL s new EAF waste heat recovery (WHR) concepts. ORNL s new EAF WHR concepts are: Regenerative Drop-out Box System and Fluidized Bed System. The two EAF off-gas enthalpy models described in this paper are: 1.Overall Waste Heat Recovery Model that calculates total heat availability in off-gases of existing EAF operations 2.Regenerative Drop-out Box System Model in which hot EAF off-gases alternately pass through one of two refractory heat sinks that store heat and then transfer it to another gaseous medium These models calculate the sensible and chemical enthalpy of EAF off-gases based on the off-gas chemical composition, temperature, and mass flow rate during tap to tap time, and variations in those parameters in terms of actual values over time. The models provide heat transfer analysis for the aforementioned concepts to confirm the overall system and major component sizing (preliminary) to assess the practicality of the systems. Real-time EAF off-gas composition (e.g., CO, CO2, H2, and H2O), volume flow, and temperature data from one EAF operation was used to test the validity and accuracy of the modeling work. The EAF off-gas data was used to calculate the sensible and chemical enthalpy of the EAF off-gases to generate steam and power. The article provides detailed results from the modeling work that are important to the success of ORNL s EAF WHR project. The EAF WHR project aims to develop and test new concepts and materials that allow cost-effective recovery of sensible and chemical heat from high-temperature gases discharged from EAFs.

  15. Modeling and Simulation of the Off-gas in an Electric Arc Furnace

    Science.gov (United States)

    Meier, Thomas; Gandt, Karima; Echterhof, Thomas; Pfeifer, Herbert

    2017-09-01

    The following paper describes an approach to process modeling and simulation of the gas phase in an electric arc furnace (EAF). The work presented represents the continuation of research by Logar, Dovžan, and Škrjanc on modeling the heat and mass transfer and the thermochemistry in an EAF. Due to the lack of off-gas measurements, Logar et al. modeled a simplified gas phase under consideration of five gas components and simplified chemical reactions. The off-gas is one of the main continuously measurable EAF process values and the off-gas flow represents a heat loss up to 30 pct of the entire EAF energy input. Therefore, gas phase modeling offers further development opportunities for future EAF optimization. This paper presents the enhancement of the previous EAF gas phase modeling by the consideration of additional gas components and a more detailed heat and mass transfer modeling. In order to avoid the increase of simulation time due to more complex modeling, the EAF model has been newly implemented to use an efficient numerical solver for ordinary differential equations. Compared to the original model, the chemical components H2, H2O, and CH4 are included in the gas phase and equilibrium reactions are implemented. The results show high levels of similarity between the measured operational data from an industrial scale EAF and the theoretical data from the simulation within a reasonable simulation time. In the future, the dynamic EAF model will be applicable for on- and offline optimizations, e.g., to analyze alternative input materials and mode of operations.

  16. Recycling of rubber tires in electric arc furnace steelmaking: simultaneous combustion of metallurgical coke and rubber tyres blends

    Energy Technology Data Exchange (ETDEWEB)

    Magdalena Zaharia; Veena Sahajwalla; Byong-Chul Kim; Rita Khanna; N. Saha-Chaudhury; Paul O' Kane; Jonathan Dicker; Catherine Skidmore; David Knights [University of New South Wales, Sydney, NSW (Australia). School of Materials Science and Engineering

    2009-05-15

    The present study investigates the effect of addition of waste rubber tires on the combustion behavior of its blends with coke for carbon injection in electric arc furnace steelmaking. Waste rubber tires were mixed in different proportions with metallurgical coke (MC) (10:90, 20:80, 30:70) for combustion and pyrolysis at 1473 K in a drop tube furnace (DTF) and thermogravimetric analyzer (TGA), respectively. Under experimental conditions most of the rubber blends indicated higher combustion efficiencies compared to those of the constituent coke. In the early stage of combustion the weight loss rate of the blends is much faster compared to that of the raw coke due to the higher volatile yield of rubber. The presence of rubber in the blends may have had an impact upon the structure during the release and combustion of their high volatile matter (VM) and hence increased char burnout. Measurements of micropore surface area and bulk density of the chars collected after combustion support the higher combustion efficiency of the blends in comparison to coke alone. The surface morphology of the 30% rubber blend revealed pores in the residual char that might be attributed to volatile evolution during high temperature reaction in oxygen atmosphere. Physical properties and VM appear to have a major effect upon the measured combustion efficiency of rubber blends. The study demonstrates that waste rubber tires can be successfully co-injected with metallurgical coke in electric arc furnace steelmaking process to provide additional energy from combustion. 44 refs., 11 figs., 2 tabs.

  17. Experimental Investigation for Multi-Response Optimization of Bead Geometry in Submerged Arc Welding using Grey Analysis

    Science.gov (United States)

    Bhattacharya, A.; Batish, A.; Kumar, P.

    2012-06-01

    The present study was aimed at studying the effect of type and composition of flux, welding current, arc voltage, and travel speed on depth of penetration, bead height and bead width (bead geometry responses) and to optimize the process considering multi-response criteria in a submerged arc welding process. Using the grey relational analysis technique three responses were combined into a single grey relational grade and was analyzed using Analysis of Variance. Since the three responses had conflicting requirements, optimization of the complicated multiple performance characteristics was greatly simplified through this approach. The emperical relationship between the multi-response grey relational grade and the input parameters was developed using regression analysis which was used to predict the value of the grey relational grade using the optimal parameter levels.

  18. Fatigue crack growth behavior of pressure vessel steels and submerged arc weldments in a high-temperature pressurized water environment

    Science.gov (United States)

    Liaw, P. K.; Logsdon, W. A.; Begley, J. A.

    1989-10-01

    The fatigue crack growth rate (FCGR) properties of SA508 C1 2a and SA533 Gr A C1 2 pressure vessel steels and the corresponding automatic submerged are weldments were developed in a high-temperature pressurized water (HPW) environment at 288 °C (550°F) and 7.2 MPa (1044 psi) at load ratios of 0.02 and 0.50. The HPW enviromment FCGR properties of these pressure vessel steels and submerged arc weldments were generally conservative, compared with the approrpriate American Society of Mechanical Engineers (ASME) Section XI water environmental reference curve. The growth rate of fatigue cracks in the base materials, however, was considerably faster in the HPW environment than in a corresponding 288°C (550°F) base line air environment. The growth rate of fatigue cracks in the two submerged are weldments was also accelerated in the HPW environment but to a significantly lesser degree than that demonstrated by the corresponding base materials. In the air environment, fatigue striations were observed, independent of material and load ratio, while in the HPW environment, some intergranular facets were present. The greater environmental effect on crack growth rates displayed by the base materials, as compared with the weldments, was attributed to a different sulfide composition and morphology.

  19. Effect of Hot-Bending Process on Microstructure and Mechanical Property of K65 Submerged ARC Welded Pipe

    Science.gov (United States)

    Dong, Liming; Zhang, Yu; Pan, Xin; Wang, Yinbai

    Hot-bended pipes are essential parts in the construction of long distance pipeline. They are usually made from longitudinally submerged arc welding (LSAW) pipes subjected to hot bending process including quenching and tempering process, which often deteriorates the impact property of the welded pipe. A hot-bended LSAW pipe with a wall thickness of 30.8 mm was fabricated by double-sided four wires submerged arc welding with solid wire and fused flux. Microstructural and property of both as-weld and as-bended pipe were examined. The pipes in two states show a similar tensile strength of 665-670 MPa, and fail in the heat affected zone during the tensile test. The weld metal of as-welded pipe consists of acicular ferrite and small fraction bainite and M-A constituents, while mixture of polygonal ferrite, degenerate perlite and precipitated carbides of metal elements was found in the weld metal of the as-bended pipe. The hot bending process decreases the fraction of acicular ferrite from 66.4 to 47.5%, and the fraction of high angle grain boundary from 76.8 to 67.1%. Therefore, both the type of microstructure and the fraction of ductile microstructures were the influencing factors of weld metal impact toughness, which lead to a reduction from 162 J to 84 J at -40°C.

  20. The geometry of the strip electrode used in the process of submerged arc hardfacing of continuous casting rolls

    Directory of Open Access Journals (Sweden)

    Леонід Кімович Лещинськiй

    2015-03-01

    Full Text Available The results of the investigation of the influence of the size of the strip electrode on the dilution of the base metal used in the process of submerged arc hardfacing of continuous casting rolls are presented. Increasing the thickness and decreasing the width of the strip electrode (60´0,5 mm, 45´0,7 mm, 30´1,0 mm results in the changing of the shape and dimensions of the fusion zone of the base metal to enhance the depth and reduce the non-uniformity of fusion penetration. The experimental data show that the dilution ratio of the base metal using the strip electrode 45´0,7 mm, containing 13,5 % chromium, made it possible to obtain more than 11 % chromium in the chemical composition of the third deposited layer. In the process of submerged arc hardfacing increasing the travel speed of the strip electrode (heat source up to 12 m/hour enhance the dilution ratio of the base metal. Despite this, the chromium content of the third layer is not less than 11 %. At the same time, the improved parameters of the hardfacing process allowed to achieve the better weld shape and to reduce the number of welding defects. When deposited on continuous casting rolls, the chemical composition of the deposited metal insures the corrosion resistance of the rolls and increases their longevity

  1. Usage of Thermodynamic Activity for Optimization of Power Expenses in Respect of Casting Process in Arc Steel-Melting Furnace

    Directory of Open Access Journals (Sweden)

    A. N. Chichko

    2006-01-01

    Full Text Available The equilibrium between carbon and oxygen has been investigated during oxidizing refining in an arc steel-melting furnace. It is shown that there is a possibility to apply an equilibrium thermodynamic. It has been established that during oxidizing refining FeO concentration in slag practically does not depend on C concentration in metal. It is demonstrated that in a number of cases metal carbon oxidation is characterized by the presence of a transit period that may be attributed to incomplete slag-formation process.

  2. Study of the instability of black slags from electric arc furnace steel industry

    Directory of Open Access Journals (Sweden)

    Frías, M.

    2002-09-01

    Full Text Available In Spain, the steel manufacture produces important quantities of by-products, representing between 15 and 20 % of total steel production. Most by-products are deposited on open air spaces causing serious economical and environmental problems, internationally, different recycling wais are studied, being the main alternative for these by-products as recycled aggregate. The possibility of recycling these by-products in construction sector depends on its possible volume instability because of the presence of some undesirable compounds. In current paper, two different black slags from electric arc furnace steel industry were chemically characterized, paying attention to some well-known compounds by theirs expansion effects, such as: free CaO, free MgO, chlorides and sulphates. The analytical results carried out in the current research detected the presence of insignificant or null amounts of harmful compounds. Therefore, they should not have any negative incidence on phenomena of volume instability.

    En España la fabricación de acero produce grandes cantidades de residuos industriales, las cuales representan entre el 15-20 % de la producción total de acero, en su mayor parte se depositan en vertederos, causando serios problemas económicos y medioambientales a todos los sectores implicados. A nivel internacional, se están estudiando diferentes vías de reutilización, siendo su uso principal como árido de reciclado. La posibilidad de reutilizar estos subproductos industriales en el sector de la construcción se basa en su posible inestabilidad volumétrica, debido a la presencia de ciertos compuestos no deseados. En este trabajo se caracterizan químicamente 2 escorias negras de horno de arco eléctrico con diferente procedencia y se cuantifican algunos de los principales compuestos conocidos por sus efectos expansivos, como: cal libre, magnesia libre, cloruros y sulfatos. Los resultados analíticos de estas dos escorias negras muestran

  3. Environmental cracking behavior of submerged arc-welded supermartensitic stainless steel weldments

    Science.gov (United States)

    Srinivasan, P. Bala; Sharkawy, S. W.; Dietzel, W.

    2004-04-01

    Supermartensitic stainless steel welds produced by submerged are welding were assessed for their microstructure and properties. Slow strain rate tests conducted on these specimens revealed that both the parent material and the weld metals are susceptible to cracking under conditions of hydrogen (H) charging.

  4. Peningkatan Efesiensi Produksi Electric Arc Furnace Dengan Injeksi Oksigen Untuk Menghemat Biaya Energi Listrik Pada Industri Baja

    Directory of Open Access Journals (Sweden)

    Arief Wisnu Wardhana

    2007-02-01

    Full Text Available The highest production in steel making process is the cost of melting in the Electric Arc Furnace (EAF. The higher the electricity cost , the higher the production cost would be. Some means have to be done , therefore, in the melting process, in order to achieve higher efficiency. One of them is by installing a water cooling panel system at the furnace’s wall and roof. Another way is by chemical reaction through oxygen injection into EAF. The combination of the two will result in tap voltage at higher current and long arc setting. By obtaining higher power factor and long arc, we can achieve higher productivity and electricity cost saving. Experience and data shows that the power factor and long arc obtained can save up to 1.9 Kwh per Nm3 oxygen . Using the data, if oxygen were increased until 30N m3/ton , the fixed production cost would increased approximately 5 % for every increase of Rp.100,-/Kwh in electricity cost. Therefore, in order to stabilize the production cost, energy transformation capacity should be increased to become 130 MVA which is combined with an adequate oxygen injection management

  5. Investigation of possibility for stabilization and valorization of electric ARC furnace dust and glass from electronic waste

    Directory of Open Access Journals (Sweden)

    Ranitović M.

    2014-01-01

    Full Text Available This paper presents investigation of possibility for electric arc furnace dust (EAFD and electronic waste (e-waste valorization trough stabilization process, in order to achieve concurrent management of these two serious ecological problems. EAFD is an ineviTab. waste material coming from the electric arc furnace steel production process, classified as a hazardous waste. Furthermore, it is well known that residual materials generated in the ewaste recycling process, like LCD (Liquid crystal displays waste glass, are not suiTab. for landfill or incineration. In this study, these two materials were used for investigation of possibility for their valorization in ceramic industry. Thus, an innovative synergy of waste streams from metallurgical and e-waste recycling industry is presented. Investigation included a complex characterization of raw materials and their mixtures, using chemical methods, optical microscopy, scanning electron microscopy, as well as methods for determining the physical and mechanical properties. Based on these results, it was found that material suiTab. for use in ceramics industry as a partial substituent of quartzite and fluxing components can be produced. Besides solving the environmental problem related to EAFD and LCD disposal, by replacement of raw materials certain economic effects can be achieved. [Projekat Ministarstva nauke Republike Srbije, br. 34033

  6. Nuclear Technology. Course 28: Welding Inspection. Module 28-3, Tungsten Inert Gas (TIG), Metal Inert Gas (MIG) and Submerged Arc Welding.

    Science.gov (United States)

    Espy, John

    This third in a series of ten modules for a course titled Welding Inspection presents the apparatus, process techniques, procedures, applications, associated defects, and inspection for the tungsten inert gas, metal inert gas, and submerged arc welding processes. The module follows a typical format that includes the following sections: (1)…

  7. The influence of plate thickness on the welding residual stresses from submerged arc welding in offshore steel structures

    DEFF Research Database (Denmark)

    Andreassen, Michael Joachim; Yu, Zhenzhen; Liu, Stephen

    2017-01-01

    to an improved design, which consequently may be included in future norms and standards. Submerged Arc Welding (SAW) was used to make a fully penetrated butt weld in 10 mm and 40 mm thick steel plates with the same welding parameters as used in the production procedures. The base material is thermomechanical hot......Welding-induced residual tensile stresses and distortion have become a major concern in relation to the structural integrity of welded structures within the offshore wind industry. The stresses have a negative impact on the integrity of the welded joint, as they promote distortion, reduce fatigue...... life, and attribute to the corrosion cracking and brittle fracture in the weld components. This study investigates the influence of plate thickness on the welding-induced residual stresses. The residual stresses are investigated through experiments and in accordance with existing production procedures...

  8. Characterization of HAZ of API X70 Microalloyed Steel Welded by Cold-Wire Tandem Submerged Arc Welding

    Science.gov (United States)

    Mohammadijoo, Mohsen; Kenny, Stephen; Collins, Laurie; Henein, Hani; Ivey, Douglas G.

    2017-05-01

    High-strength low-carbon microalloyed steels may be adversely affected by the high-heat input and thermal cycle that they experience during tandem submerged arc welding. The heat-affected zone (HAZ), particularly the coarse-grained heat-affected zone (CGHAZ), i.e., the region adjacent to the fusion line, has been known to show lower fracture toughness compared with the rest of the steel. The deterioration in toughness of the CGHAZ is attributed to the formation of martensite-austenite (M-A) constituents, local brittle zones, and large prior austenite grains (PAG). In the present work, the influence of the addition of a cold wire at various wire feed rates in cold-wire tandem submerged arc welding, a recently developed welding process for pipeline manufacturing, on the microstructure and mechanical properties of the HAZ of a microalloyed steel has been studied. The cold wire moderates the heat input of welding by consuming the heat of the trail electrode. Macrostructural analysis showed a decrease in the CGHAZ size by addition of a cold wire. Microstructural evaluation, using both tint etching optical microscopy and scanning electron microscopy, indicated the formation of finer PAGs and less fraction of M-A constituents with refined morphology within the CGHAZ when the cold wire was fed at 25.4 cm/min. This resulted in an improvement in the HAZ impact fracture toughness. These improvements are attributed to lower actual heat introduced to the weldment and lower peak temperature in the CGHAZ by cold-wire addition. However, a faster feed rate of the cold wire at 76.2 cm/min adversely affected the toughness due to the formation of slender M-A constituents caused by the relatively faster cooling rate in the CGHAZ.

  9. The modeling of heat affected zone (HAZ in submerged arc welding (SAW surfacing steel element

    Directory of Open Access Journals (Sweden)

    J. Winczek

    2016-04-01

    Full Text Available In the work the bimodal heat source model in the description of the temperature field is presented. The electric arc was treated physically as one heat source, whose heat was divided: part of the heat is transferred by the direct impact of the electric arc, but another part of the heat is transferred to the weld by the melted material of the electrode. Computations of the temperature field during SAW surfacing of S355 steel element are carried out. The macrographic and metallographic analysis of the weld confirmed the depth and shapes of the fusion line and HAZ defined by the numerical simulation.

  10. Experimental evaluation of high performance base course and road base asphalt concrete with electric arc furnace steel slags.

    Science.gov (United States)

    Pasetto, Marco; Baldo, Nicola

    2010-09-15

    The paper presents the results of a laboratory study aimed at verifying the use of two types of electric arc furnace (EAF) steel slags as substitutes for natural aggregates, in the composition of base course and road base asphalt concrete (BBAC) for flexible pavements. The trial was composed of a preliminary study of the chemical, physical, mechanical and leaching properties of the EAF steel slags, followed by the mix design and performance characterization of the bituminous mixes, through gyratory compaction tests, permanent deformation tests, stiffness modulus tests at various temperatures, fatigue tests and indirect tensile strength tests. All the mixtures with EAF slags presented better mechanical characteristics than those of the corresponding asphalts with natural aggregate and satisfied the requisites for acceptance in the Italian road sector technical standards, thus resulting as suitable for use in road construction. Copyright 2010 Elsevier B.V. All rights reserved.

  11. The influence of the structure of the metal load removal from liquid steel in electric arc furnaces

    Science.gov (United States)

    Pǎcurar, Cristina; Hepuť, Teodor; Crisan, Eugen

    2016-06-01

    One of the main technical and economic indicators in the steel industry and steel respectively the development it is the removal of liquid steel. This indicator depends on several factors, namely technology: the structure and the quality metal load, the degree of preparedness of it, and the content of non-metallic material accompanying the unit of drawing up, the technology for the elaboration, etc. research has been taken into account in drawing up steel electric arc furnace type spring EBT (Electric Bottom taping), seeking to load and removing components of liquid steel. Metal load has been composed of eight metal grades, in some cases with great differences in terms of quality. Data obtained were processed in the EXCEL spreadsheet programs and MATLAB, the results obtained being presented both graphically and analytically. On the basis of the results obtained may opt for a load optimal structure metal.

  12. Where Diffusion of Clean Technologies and Barriers to Innovation Clash: Application to the Global Diffusion of the Electrical Arc Furnace

    Directory of Open Access Journals (Sweden)

    José Antonio Moya

    2017-01-01

    Full Text Available This paper analyses the role of barriers preventing the worldwide take-up of a clean technology: the electrical arc furnace. It also identifies which barriers affect a parameter that summarises the combined effect of all of them. The first step, determination of the combined effect of the barriers, is carried out using a novel approach to model the diffusion of innovations. This new approach is composed only by terms that account for the driver of innovations and the parameter that summarises the effect of barriers. The objective quantification of the effect of barriers in the diffusion of innovations opens up new opportunities for designing policies to overcome the barriers identified as the most relevant, for identifying the effect of existing policies, for relating innovation indicators with those barriers or for better incorporating the effect of barriers in bottom-up models that forecast the technological evolution of the economy.

  13. A two-stage metal valorisation process from electric arc furnace dust (EAFD

    Directory of Open Access Journals (Sweden)

    H. Issa

    2016-04-01

    Full Text Available This paper demonstrates possibility of separate zinc and lead recovery from coal composite pellets, composed of EAFD with other synergetic iron-bearing wastes and by-products (mill scale, pyrite-cinder, magnetite concentrate, through a two-stage process. The results show that in the first, low temp erature stage performed in electro-resistant furnace, removal of lead is enabled due to presence of chlorides in the system. In the second stage, performed at higher temperatures in Direct Current (DC plasma furnace, valorisation of zinc is conducted. Using this process, several final products were obtained, including a higher purity zinc oxide, which, by its properties, corresponds washed Waelz oxide.

  14. The degree of non-equilibrium microstructure of hardened steel samples taken during its melting in an electric arc furnace

    Directory of Open Access Journals (Sweden)

    Олександр Михайлович Скребцов

    2015-10-01

    Full Text Available Austenite to ferrite and pearlite transformation has not been studied enough for low-carbon peritectic steels. Experiments were carried out in the electric arc furnace. Samples of the liquid metal were taken during smelting; three sample at melting, oxidation and reduction as well as one sample from the bucket were taken. The optical binocular microscope Axio Imagez A2m (production of the German company Zeis AG was used to analyze the samples for the chemical composition of the elements and for the microstructure(ferrite and pearlite amount. It makes it possible to determine ferrite-to-pearlite relation in steel by means of the special program Thixomet Pro. Experimental percentage of ferrite was compared with the equilibrium percentage of ferrite calculated from the carbon content in the sample from the Fe-C phase diagram. It has been found that during charge melting experimental ferrite content is 0,52-1,7 equilibrium ferrite content. During the recovery period the microstructural heterogeneity stabilizes and is equal to 0,91-0,93 equilibrium heterogeneity. This ratio is in good agreement with the data available in literature. The amount of rejected finished metal as function of the temperature of the melt at the outlet of the furnace has been determined as well. The amount of rejected steel is minimum if steel is 1,052-1,07 times overheated above the liquidus point which is equal to the temperature of equilibrium microheterogeneity of the molten metal

  15. Effect of Submerged Arc Welding Parameters on the Microstructure of SA516 and A709 Steel Welds

    Science.gov (United States)

    Amanie, James

    The effects of submerged arc welding (SAW) current and speed on the microstructures of SA516 grade 70 and A709 grade 50 steel welds were studied in this research. Steel plates 17 mm-thick were submerged arc welded using different welding currents (from 700 to 850 A) and welding speeds (from 5.3 to 15.3 mm/s). The effect of heat input on the weld metal chemistry, morphologies and chemistry of inclusions and nucleation of acicular ferrite (AF), grain boundary ferrite (GBF) and Widmanstatten ferrite (WF) were evaluated. Optical microscopy (OM), scanning electron microscopy (SEM), energy dispersive X-ray spectroscopy (EDS) microanalysis and transmission electron microscopy (TEM) were used to examine the microstructures of the developed weld joints. PAX-it image analysis software program was utilized for quantitative analysis of the microstructures. The results showed that it is difficult to ascribe changes in the microstructure that occurred in the heat affected zone (HAZ) and the weld metal regions to a single welding process parameter. Inclusion analysis revealed two types of inclusions formed in the weld metals for both steels. They are spherical and faceted inclusions. It was also observed that acicular ferrite nucleated only on the spherical inclusions. EDS analysis showed that the two inclusions have different chemical compositions. The results further showed that the total oxygen content of the weld metals of both steels generally increased with welding current, but decreased with increasing welding speed. The prior austenite grain width decreased with increasing welding speed, but increased with increasing welding current (increased heat input). For both SA516 and A709 steel welds, the proportion of acicular ferrite (AF) in the weld metals increased initially, while those of grain boundary ferrite (GBF) and Widmanstatten ferrite (WF) decreased with increasing welding current when welding current was increased from 700 A to 800 A. With further increase in the

  16. The oxidation and reduction of chromium of stainless steels in an eletric arc furnace

    Directory of Open Access Journals (Sweden)

    B. Arh

    2011-07-01

    Full Text Available The oxidation of chromium during the elaboration of stainless steels occurs with oxygen in solution blown inthe melt and with oxides in the slag. A higher content of silicon in the furnace charge decreases the extent of oxidation of chromium, however, the efficient reduction of chromium from the slag is of essential importance for a minimal loss of chromium. In this survey, the theory of the oxidation of chromium, its reduction from the slag and the conditions for the formation of foaming slag are discussed.

  17. Development of API 5L X80 pipes by UOE process, using SAW (Submerged Arc Welding) welding; Desenvolvimento de tubos API 5L X80 pelo processo UOE, utilizando soldagem SAW (Submerged Arc Welding)

    Energy Technology Data Exchange (ETDEWEB)

    Kojima, Sergio S.; Roza, Juliana E. [Tenaris Confab, Pindamonhangaba, SP (Brazil)

    2004-07-01

    High strength API X80 grade pipe constitute a new class of product manufactured either by the TMCP or TMCR process, which aim to obtain high values of yield strength, tensile strength and good toughness required by line pipe specifications, which are becoming more rigorous everyday. High strength steels have many advantages, due to low overall project costs associated principally with reduced wall thickness causing low transport and pipe installation costs. X80 material can be used in Onshore and Offshore constructions. This paper deals with X80 material produced by TMCR and welded by the longitudinal SAW process (submerged arc welding) by TENARIS CONFAB. The material was characterized by conducting tensile and Charpy impact tests, hardness measurements and metallographic analysis. The mechanical properties and microstructural features of the material are discussed and the advantages of using X80 grade steels in offshore projects are highlighted. The results obtained were found to be in accordance with the requirements of API 5L Standard (2000), 42nd edition. (author)

  18. Fabrication of TiO2/Carbon Photocatalyst using Submerged DC Arc Discharged in Ethanol/Acetic Acid Medium

    Science.gov (United States)

    Saraswati, T. E.; Nandika, A. O.; Andhika, I. F.; Patiha; Purnawan, C.; Wahyuningsih, S.; Rahardjo, S. B.

    2017-05-01

    This study aimed to fabricate a modified photocatalyst of TiO2/C to enhance its performance. The fabrication was achieved using the submerged direct current (DC) arc-discharge method employing two graphite electrodes, one of which was filled with a mixture of carbon powder, TiO2, and binder, in ethanol with acetic acid added in various concentrations. The arc-discharge method was conducted by flowing a current of 10-20 A (~20 V). X-ray diffraction (XRD) patterns showed significant placements of the main peak characteristics of TiO2, C graphite, and titanium carbide. The surface analysis using Fourier transform infrared spectroscopy (FTIR) revealed that fabricated TiO2/C nanoparticles had stretching vibrations of Ti-O, C-H, C═O, C-O, O-H and C═C in the regions of 450-550 cm-1, 2900-2880 cm-1, 1690-1760 cm-1, 1050-1300 cm-1, 3400-3700 cm-1 and ~1600 cm-1, respectively. In addition, the study investigated the photocatalysts of unmodified and modified TiO2/C for photodegradation of methylene blue (MB) dye solution under mercury lamp irradiation. The effectiveness of the degradation was defined by the decrease in 60-minute absorbance under a UV-Vis spectrophotometer. Modified TiO2/C proved to be significantly more efficient in reducing dye concentrations, reaching ~70%. It indicated that the oxygen-containing functional groups have been successfully attached to the surface of the nanoparticles and played a role in enhancing photocatalytic activity.

  19. Optimization of Welding Parameters of Submerged Arc Welding Using Analytic Hierarchy Process (AHP) Based on Taguchi Technique

    Science.gov (United States)

    Sarkar, A.; Roy, J.; Majumder, A.; Saha, S. C.

    2014-04-01

    The present paper reports a new procedure using an analytic hierarchy process (AHP) based Taguchi method for the selection of the best welding parameters to fabricate submerged arc welding of plain carbon steel. Selection of best welding parameters is an unstructured decision problem involving process parameters for multiple weldments. In the present investigation, three process parameter variables i.e. wire feed rate (Wf), stick out (So) and traverse speed (Ts) and the three response parameters i.e. penetration, bead width and bead reinforcement have been considered. The objective of the present work is thus to improve the quality of the welded elements by using AHP analysis based Taguchi method. Taguchi L16 orthogonal array is used to perform with less number of experimental runs. Taguchi approach is insufficient to solve a multi response optimization problem. In order to overcome this limitation, a multi criteria decision making method, AHP is applied in the present study. The optimal condition to have a quality weld (i.e. bead geometry) is found at 210 mm/min of wire feed rate, 15 mm of stick out and 0.75 m/min of traverse speed and also observed that the effect of wire feed rate on the overall bead geometry properties is more significant than other welding parameters. Finally, a confirmatory test has been carried out to verify the optimal setting so obtained.

  20. Effect of Flux Composition on the Percentage Elongation and Tensile Strength of Welds in Submerged Arc Welding

    Directory of Open Access Journals (Sweden)

    Singh Brijpal

    2016-09-01

    Full Text Available This experimental study reveals the effects of CaF2, FeMn and NiO additions to the base fluxes on tensile strength and percentage elongation of the weld metal. The aim of this study is to develop suitable flux for mild steel for high tensile strength, impact strength and ductility. Bead on plate welds were made using submerged arc welding process. Mathematical model for percentage elongation and UTS of mild steel welds were made. The elements transfer to the welds have been correlated with the above mechanical performance characteristics. The effect of oxygen content on weld elongation and UTS also has been deduced. This study shows that CaF2 and NiO are the significant factors for tensile strength while FeMn is not significant for tensile strength. However, for elongation besides CaF2, the interaction of CaF2 and FeMn was also found significant. The effects of basicity index of the flux and carbon equivalent of the welds on tensile strength and percentage elongation of the welds have also been evaluated.

  1. Thermal Behavior of an HSLA Steel and the Impact in Phase Transformation: Submerged Arc Welding (SAW) Process Approach to Pipelines

    Science.gov (United States)

    Costa, P. S.; Reyes-Valdés, F. A.; Saldaña-Garcés, R.; Delgado, E. R.; Salinas-Rodríguez, A.

    Heat input during welding metal fusion generates different transformations, such as grain growth, hydrogen cracking, and the formation of brittle structures, generally associated with the heat-affected zone (HAZ). For this reason, it is very important to know the behavior of this area before welding. This paper presents a study of the thermal behavior and its effect on phase transformations in the HAZ, depending on cooling rates (0.1-200 °C/s) to obtain continuous cooling transformation (CCT) curves for an high-strength low-alloy (HSLA) steel. In order to determine the formed phases, optical microscopy and Vickers microhardness measurement were used. The experimental CCT curve was obtained from an HSLA steel, and the results showed that, with the used cooling conditions, the steel did not provide formation of brittle structures. Therefore, it is unlikely that welds made by submerged arc welding (SAW) may lead to hydrogen embrittlement in the HAZ, which is one of the biggest problems of cracking in gas conduction pipelines. In addition, with these results, it will be possible to control the microstructure to optimize the pipe fabrication with SAW process in industrial plants.

  2. Effects of flux composition on the element transfer and mechanical properties of weld metal in submerged arc welding

    Science.gov (United States)

    Bang, Kook-soo; Park, Chan; Jung, Hong-chul; Lee, Jong-bong

    2009-06-01

    Submerged arc welding was performed using metal-cored wires and fluxes with different compositions. The effects of wire/flux combination on the chemical composition, tensile strength, and impact toughness of the weld metal were investigated and interpreted in terms of element transfer between the slag and the weld metal, i.e., Δ quantity. Both carbon and manganese show negative Δ quantity in most combinations, indicating the transfer of the elements from the weld metal to the slag during welding. The amount of transfer, however, is different depending on the flux composition. More basic fluxes yield less negative Δ C and Δ Mn through the reduction of oxygen content in the weld metal and presumably higher Mn activity in the slag, respectively. The transfer of silicon, however, is influenced by Al2O3, TiO2 and ZrO2 contents in the flux. Δ Si becomes less negative and reaches a positive value of 0.044 as the oxides contents increase. This is because Al, Ti, and Zr could replace Si in the SiO2 network, leaving more Si free to transfer from the slag to the weld metal. Accordingly, the Pcm index of weld metals calculated from chemical compositions varies from 0.153 to 0.196 depending on the wire/flux combination, and it almost has a linear relationship with the tensile strength of the weld metal.

  3. Numerical analysis on temperature field in single-wire flux-aided backing-submerged arc welding

    Science.gov (United States)

    Pu, Juan; Wu, Ming Fang; Pan, Haichao

    2017-07-01

    Single-wire flux-aided backing-submerged arc welding (FAB-SAW) technology has been widely used to weld thick steel plate due to its easy assembly and high heat input. The microstructure and property of welded joint are closely related to the thermal field of FAB-SAW process. In this research, the feature of thermal field for single-wire FAB-SAW was investigated. Based on the heat transfer mechanism, a three-dimensional transient model for thermal field was developed based on the influence of steel thickness, groove angle and ceramic backing. The temperature profile in single-wire FAB-SAW of D36 steel under different welding conditions was simulated by ANSYS. The characteristic of thermal field was analyzed and the influences of groove angle on temperature field for different plate thicknesses were discussed. The calculated geometries and dimensions of weld cross-section under different conditions show a good agreement with the experimental results. This newly built model can describe the thermal field accurately, which would be helpful to understanding the thermophysical mechanism of FAB-SAW and optimizing the welding process.

  4. Influence of Mechanically Activated Electric Arc Furnace Slag on Compressive Strength of Mortars Incorporating Curing Moisture and Temperature Effects

    Directory of Open Access Journals (Sweden)

    Muhammad Nasir Amin

    2017-07-01

    Full Text Available In this study, the influence of mechanically activated electric arc furnace slag (EAFS was investigated through compressive strength tests on 50 mm mortar cubes. The objective was to convert the wasteful EAFS into a useful binding material to reduce the cement content in concrete without compromising strength and economy. Four different groups of mortar were cast which include control mortar, reference fly ash mortar, mortar containing EAFS to determine its optimum fineness and replacement with cement, mortar blend containing fly ash and EAFS of optimum fineness. EAFS were identified with respect to its fineness as slag ground (SG, slag-fine (SF 100% passing 75 µm sieve, and slag-super-fine (SSF 100% passing 45 µm sieve. Compressive strength was measured according to ASTM C109. Specimens were cured under different temperatures and moisture to incorporate the effects of normal and hot environmental conditions. Compressive strength of mortars increases with fineness of EAFS and its strength activity index matches the ASTM C989 blast furnace slag (BFS Grade 80 up to 30% cement substitution and Grade 100 when 10% cement substituted with SSF. The influence of curing temperatures was also significant in mortars containing SG or 10% SF where strength decreased with increasing curing temperature. However, a 20–30% and 20% cement substitution with SF produced strength comparable to control and reference fly ash mortars under moderate (40 °C and high curing temperature (60 °C, respectively. The utilization of EAFS as binder in concrete may reduce needs for cement, as well as save environment and natural resources from depletion.

  5. Electric arc furnace dust utilization in iron ore sintering: influence of particle size; Utilizacao da poeira de aciaria eletrica na sinterizacao de minerio de ferro: influencia da granulometria

    Energy Technology Data Exchange (ETDEWEB)

    Telles, V.B.; Junca, E.; Rodrigues, G.F.; Espinosa, D.C.R.; Tenorio, J.A.S., E-mail: victor_bridit@hotmail.co [Universidade de Sao Paulo (USP), SP (Brazil). Dept. de Engenharia Metalurgica e de Materiais

    2010-07-01

    The aim of this work was to study the utilization of electric arc furnace dust (EAFD) generated in steelmaking by electric arc furnace (EAF) as raw material in iron ore sintering. The waste was characterized by size, chemical composition and X-ray diffraction. The physical characterization showed that 90% of the particles have a size less then 1,78 {mu}m and the material have the tendency to agglomerate. The waste were submitted to a pre-agglomeration prior to its incorporation in the sinter. The influence on the addition of the waste with different granulometry in the iron or sinter production were analyzed by sinter characterization and sintering parameters. (author)

  6. Stability of nonlinear load electric arc furnaces in the presence of reactive power sources

    Directory of Open Access Journals (Sweden)

    Pegah Sagha

    2014-04-01

    Full Text Available This paper first discusses about Electric arc.the model used in this paper is a dynamic model shown with a differential equation. Then, this model is placed with power system model which is considered as a thevenin equivalent model,and whole dynamical system is derived. With linearization around the work places, Jacobian Matrix of the system was extracted and the stability of equilibrium points specificed. Infollow, restricted equation to the central manifold for system intended is achieved and using that, possible events in the system the critical values of the bifurcation parameter is investigated. At the end, the analytical result is compared with the simulation results obtained with the help of Auto software. Finally, we will conclude that, using one type of the analytical method, one split of power system is characterized, but with using Auto software, all bifurcation are identified in the power system.

  7. Physico-chemical characteristics of blended cement pastes containing electric arc furnace slag with and without silica fume

    Directory of Open Access Journals (Sweden)

    M.S. Amin

    2015-12-01

    Full Text Available Filled-pozzolanic cement pastes were made by different replacements of OPC by electric arc furnace slag (EAFS with silica fume (SF at water/cement ratio of 0.27. The pastes were hydrated up to 90 days. At each time interval, the physico-chemical characteristics of the hardened cement pastes were studied and related to the structure of the hardened pastes and the role of EAFS replacement as a filler in the hardened OPC-EAFS pastes. It was found that the optimum replacement of OPC by EAFS for the improvement in hydraulic properties of filled cement pastes is 6%. High replacement of OPC by EAFS (10% or 15% causes a notable deterioration in the compressive strength at all ages of hydration. The replacement of EAFS in Mix (90% OPC + 10% EAFS by 4% SF causes a marked improvement in the mechanical properties for the hardened pastes of Mix (90% OPC + 6% EAFS + 4% SF. The DSC thermograms for all pastes indicated the formation of nearly amorphous calcium silicate hydrates, calcium sulphoaluminate hydrates, calcium aluminate hydrates and portlandite. The SEM micrographs showed that the partial substitution of OPC by EAFS and/or SF leads to more dense structures as compared to the neat OPC paste.

  8. HYDRAULIC AND LEACHING BEHAVIOUR OF BELITE CEMENTS PRODUCED WITH ELECTRIC ARC FURNACE STEEL SLAG AS RAW MATERIAL

    Directory of Open Access Journals (Sweden)

    Iacobescu R. I.

    2013-06-01

    Full Text Available Three belite-rich cements consisting of a clinker made with 0 (BC, 5 (BC5 and 10 wt. % (BC10 electric arc furnace steel slag (EAFS as raw material, were studied for their hydraulic and leaching behaviour. Hydration behaviour was studied by FTIR, TG/DTG and SEM analyses. The cements with EAFS resulted in a higher C2S/C3S and C4AF/C3A ratio compared to the reference body. As a result, the rate of hydration was low at early days whereas the structure was porous with scattered AFm and C–S–H crystals. At 28 days, a comparable dense microstructure consisting largely of C–S–H is observed in all mortars. Leaching was studied for V and Cr by means of tank test according to standard NEN 7345. The results showed V release below 2 μg/l. Chromium release calculated per 24 h was 1.4 μg/l in BC5 and 2.4 μg/l in BC10, which is much lower than the parametric value of 50 μg/l specified by the European Directive for drinking water (98/83/EC.

  9. DEVELOPMENT OF SOFTWARE “PRODSP-1.0” FOR OPTIMIZATION OF THE DEPHOSPHORIZATION PROCESSES IN ARC STEEL-FURNACES FOR TECHNOLOGICAL LINE-UP OF RUP “BMZ”

    Directory of Open Access Journals (Sweden)

    A. A. Chichko

    2006-01-01

    Full Text Available The software “ProDSP-1,0” allowing to forecast the dynamics of the dephosphorizaiton process at casting course in arc steel-furnace, is worked out. The examples of working of different program operating regimes, showing the possibilities of phosphorus control in steel-furnace of RUP ‘'BMZ'' are given.

  10. The effects of post combustion and post combustion gases in the electric arc furnace

    Science.gov (United States)

    Eastep, Lisa Nicole

    In order to decrease energy consumption and increase scrap melting and productivity, post combustion (PC) technology is being implemented in several steelmaking processes, including bath smelting, the BOF and the EAF. In order to get the full benefit from this technology, the principles that govern it and the effects, both beneficial and adverse, must be determined. To this end, the CISR has been investigating two PC processes in the. EAF, the foamy slag approach and free space approach and the oxidation of scrap by post combustion gases. The free space approach, which is the subject of this work, consists of injectors blowing PC oxygen into the upper portion of the furnace. Air Liquide is developing an example of this system. Post Combustion consists of two sets of reactions: (1) the combustion of CO with oxygen and (2) the oxidation of scrap, liquid iron and C by the CO2 (the "de-post combustion" reactions). This project consists of two parts investigating both types of reactions. A computer simulation of a free space PC system is being developed and the kinetics of the oxidation of solid iron by CO 2 are being measured at high temperatures. Initial work included computer simulations of the process assuming a two-dimension geometry. These two dimension models were beneficial in gaining experience with the computer software package and provided some insights into the PC process. However, they could not adequately describe the conditions in the furnace. Therefore, a three-dimension model has been developed. Computer simulations including the post combustion reaction of CO and O2 combining to form CO2 and the de-post combustion reaction between CO2 and the carbon present in the bath have been conducted. It was found that the post combustion ratio (PCR) increased with increasing exhaust temperatures and with an increase in oxygen flow rate. Also, when the oxygen was injected at a lower flow rate with an angle, bands of temperature and composition results with the

  11. SURFACE CHARACTER OF IRON OXIDE/CARBON NANOPARTICLES SYNTHESIZED BY SUBMERGED ARC DISCHARGE METHOD IN ETHANOL/UREA MEDIUM

    Directory of Open Access Journals (Sweden)

    Teguh Endah Saraswati

    2017-08-01

    Full Text Available Synthesis of iron oxide nanoparticles modified with carbon has been successfully performed by submerged arc-discharge method in ethanol/urea medium. Iron oxide used in the fabrication process was prepared by iron electrolysis in an electrolyte solution of NaCl. Fabrication of nanoparticles in this method uses two graphite electrodes. One of them was made in a pointed shape and the other graphite electrodes hollowed out and filled with a mixture of iron oxide, graphite and glue silica (as binder with a ratio of 1:3:1 (w/w/w. The liquid medium used in this method is a mixture solution of ethanol 50% and urea (0%, 10%, 25% and 50% with a volume ratio of 1:1 (v/v. The crystalline of iron oxide was characterized using X-Ray Diffraction (XRD, compared to JCPDS No. 89-0597, No. 89-0691 and No. 39-1346. Variations in the urea concentration in the liquid medium provided the changes of the surface character of the synthesized nanoparticles. The changes of surface character were analyzed by the Fourier Transform Infra Red (FTIR spectra and nanoparticle dispersion in water and ethanol. FTIR spectra showed the absorption of Fe-O, CH, CN, C = O, OH and NH at 460-555 cm-1, 650-1000 cm-1, 1000-1350 cm-1, 1640-1680 cm-1, 2400-3400 cm-1, 3200-3400 cm-1, 3100-3500 cm-1, respectively. The best hydrophilic surface character achieved when the nanoparticle was synthesized in medium of ethanol 50% with the addition of urea50%. The existence of a functional group attached on the surface of nanoparticles synthesized in ethanol/urea makes these nanoparticles had better dispersion than nanoparticles synthesized in ethanol medium without urea addition.

  12. A Laboratory Study of the Treatability of Synthetic Stormwater Under Varying Conditions Using Electric Arc Furnace Steel Slag

    Directory of Open Access Journals (Sweden)

    Nnaemeka C. Okochi

    2012-03-01

    Full Text Available The investigation of electric arc furnace (EAF steel slag as a viable add-on technology to existing stormwater systems for the removal of dissolved phosphorus (P was extended to explore the effects of varying environmental and treatment system conditions. Parameters such as stormwater composition, P concentration, metal concentration, pH, temperature, slag mass and slag particle size were varied. Observations relating to the method of P removal via EAF slag were also carefully considered to explain removal mechanisms involved. Results demonstrated that, although physisorption contributed to P reduction, it was not the key P removal mechanism. Instead, precipitation was observed to be a key removal pathway as evidenced by the correlation between the loss of iron (Fe from slag and the amount of P removed from solution. The reduced removal of P by slag in a copper-dominant stormwater solution was attributed to the formation of a stable complex formed by the interaction of copper with the slag via the ion-exchange surface model. The stability of this complex inhibits the loss of Fe from the EAF slag and, consequently, P removal by means of precipitation. In terms of the effect of changing environmental and treatment system conditions on the P removal process, stormwater composition, P concentration, metal concentration, pH, temperature, slag mass and slag particle size were found to significantly influence the effectiveness of EAF slag in removing P from a given stormwater system. It was also established that a number of combinations of these factors influence P uptake differently.

  13. Stabilization and solidification of electric arc furnace dust originating from steel industry by using low grade MgO

    Directory of Open Access Journals (Sweden)

    Bayraktar Ahmet Can

    2015-12-01

    Full Text Available In this study, solidification/stabilization (S/S of electric arc furnace dust (EAFD which is generated during the production of steel from scrap metals and classified as hazardous waste were investigated by using different ratios of cement and low grade MgO (LG MgO as binding agents. Type I PC 42.5 R portland cement and LG MgO which contains 70–80% MgO were used. S/S blocks that contain different ratios of binding agents which have 1/0.5 – 1/1 – 1/2 – 1/3 – 1/4 – 1/5 cement/LG MgO ratio and S/S blocks which contain only cement and no LG MgO agents were prepared. These blocks, which contain 3 different waste ratios according to weight, 20%, 30% and 40% respectively, were produced and exposed to 28-day water purification. At the end of the purification process, S/S blocks were extracted using TCLP (Toxicity Characteristic Leaching Procedure tests in order to determine the leaching behavior of Zn, Pb, and Cd in S/S blocks. By the end of this study, it was concluded that the recovery of EAFD is possible and applicable by immobilization. The findings of the study concluded that environmental performances or structural properties of blocks contain 30% waste by weight are suitable. This method is a proper one for recovering and treatment of EAFD with mixture of cement and LG MgO.

  14. Irradiation behavior of a submerged arc welding material with different copper content; Bestrahlungsverhalten einer UP-Versuchsschweissnaht mit unterschiedlichen Kupfergehalten

    Energy Technology Data Exchange (ETDEWEB)

    Langer, R. [Siemens AG Energieerzeugung KWU, Erlangen (Germany); Bartsch, R. [Kernkraftwerk Obrigheim GmbH (Germany)

    1998-11-01

    Che report presents results of an irradiation program on specimens of submerged arc weldings with copper contents of 0.14% up to 0.42% and a fluence up to 2.2E19 cm{sup -2} (E>1MeV). Unirradiated and irradiated tensile- Charpy-, K{sub lc}- and Pellini-specimens were tested of material with a copper content of 0.22%. On the other materials Charpy tests and tensile tests were performed. The irradiation of the specimens took place in the KWO - ``RPV, a PWR with low flux and in the VAK - RPV, a small BWR with high flux. - The irradiation induced embrittlemnt shows a copper dependence up to about 30%. The specimens with a copper content higher than 0.30% show no further embrittlement. Irradiation in different reactors with different flux (factor > 33) shows the same state of embrittlement. Determination of a K{sub lc}, T-curve with irradiated specimens is possible. The conservative of the RT{sub NDT} - concept could be confirmed by the results of Charpy-V, drop weight- and K{sub lc}-test results. [Deutsch] Zur zusaetzlichen Absicherung des KWO-RDB wurde Ende 1979 eine UP-Versuchsschweissnaht mit vergleichbarer chemischer Zusammensetzung und vergleibaren mechanisch-technologischen Werkstoffen im unbestrahlten Ausgangszustand wie die RDB Core-Rundnaht hergestellt. Teile der Naht wurden durch Verkupfern der Schweissdraehte auf unterschiedliche Gehalte von Cu=0,14% bis 0,42% eingestellt. Aus dieser Schweissverbindung wurden Proben im VAK und KWO-RDB bestrahlt. Im Rahmen der Aktivitaeten zur Absicherung des KWO-RDBs erfolgte 1995 die Pruefung der bestrahlten Proben. Die mechanisch technologischen Werkstoffwerte vor und nach Bestrahlung werden gegenuebergestellt und praesentiert. Mit dem Ergebnis wurde ein weiterer Nachweis fuer die Konservativitaet des RT{sub NDT}-Konzeptes erbracht. Es wurde nachgewiesen, dass fuer den untersuchten Bereich kein Dose-Rate Effekt bzw. Bestrahlungszeiteinfluss existiert. Fuer UP-Schweissungen mit den vorliegenden Fertigungsparametern und bei

  15. The application of imperialist competitive algorithm for optimization of deposition rate in submerged arc welding process using TiO{sub 2} nano particle

    Energy Technology Data Exchange (ETDEWEB)

    Ghaderi, Mohammad Reza; Eslampanah, Amirhossein; Ghaderi, Kianoosh [Islamic Azad University, Sanandaj (Iran, Islamic Republic of); Aghakhani, Masood [Razi University, Kermanshah (Iran, Islamic Republic of)

    2015-01-15

    We used a novel optimization algorithm based on the imperialist competitive algorithm (ICA) to optimize the deposition rate in the submerged arc welding (SAW) process. This algorithm offers some advantages such as simplicity, accuracy and time saving. Experiments were conducted based on a five factor, five level rotatable central composite design (RCCD) to collect welding data for deposition rate as a function of welding current, arc voltage, contact tip to plate distance, welding speed and thickness of TiO{sub 2} nanoparticles coated on the plates of mild steel. Furthermore, regression equation for deposition rate was obtained using least squares method. The regression equation as the cost function was optimized using ICA. Ultimately, the levels of input variables to achieve maximum deposition rate were obtained using ICA. Computational results indicate that the proposed algorithm is quite effective and powerful in optimizing the cost function.

  16. STUDY OF THE INFLUENCE OF THE HEAT INPUT ON MECHANICAL PROPERTIES OF C-Mn STEEL WELD METALS OBTAINED BY SUBMERGED ARC PROCESS

    Directory of Open Access Journals (Sweden)

    Erick de Sousa Marouço

    2013-06-01

    Full Text Available The present work is part of a research program that aims to evaluate the technical feasibility of increasing productivity in the manufacturing of tubular components for offshore oil industry, which are fully welded by automatic submerged arc welding process, with high heat input, but with no impairment on the impact toughness of the weld metal. Multipass welds were produced by the submerged arc welding process, with a combination of F7A4-EM12K (wire/flux, by using a 3.2 mm-diameter wire, preheating at 80°C, with direct current, in flat position, with heat input varying from 3.5 kJ/mm to 12 kJ/mm. After welding, tensile tests and Charpy-V impact tests at –60°C, –40°C, –20°C, 0°C and 20°C were carried out, as well as metallographic examination by both optical (OM and scanning electron microscopy (SEM, of specimens obtained entirely from the weld metal, allowing the discussion over the toughness X microstructure relationship. The weld metals have shown higher toughness levels in relation to the minimum required for use with low-alloy C-Mn steels welding with requirements of impact toughness of 27 J at 0°C for heat input up to 12 kJ/mm allowing an increase in productivity of 58% on the effective manufacturing time.

  17. Formation of the ZnFe{sub 2}O{sub 4} phase in an electric arc furnace off-gas treatment system

    Energy Technology Data Exchange (ETDEWEB)

    Suetens, T., E-mail: thomas.suetens@mtm.kuleuven.be; Guo, M., E-mail: muxing.guo@mtm.kuleuven.be; Van Acker, K., E-mail: karel.vanacker@lrd.kuleuven.be; Blanpain, B., E-mail: bart.blanpain@mtm.kuleuven.be

    2015-04-28

    Highlights: • EAF dust was characterized with particle size analysis, XRF, and EPMA. • Slag particles showed no sign of reaction with Zn vapor. • Fe{sub 2}O{sub 3} particles showed different degrees of reaction based on their size. • The thermodynamic stability of Zn vapor in EAF off-gas ducts was reevaluated. • In presence of Fe{sub 2}O{sub 3}, Zn vapor reacts to form ZnFe{sub 2}O{sub 4} and ZnO. - Abstract: To better understand the phenomena of ZnFe{sub 2}O{sub 4} spinel formation in electric arc furnace dust, the dust was characterized with particle size analysis, X-ray fluorescence (XRF), electron backscatter diffraction (EBSD), and electron probe micro-analysis (EPMA). Different ZnFe{sub 2}O{sub 4} formation reaction extents were observed for iron oxide particles with different particle sizes. ZnO particles were present as both individual particles and aggregated on the surface of larger particles. Also, the slag particles found in the off-gas were shown not to react with the zinc vapor. After confirming the presence of a ZnFe{sub 2}O{sub 4} formation reaction, the thermodynamic feasibility of in-process separation – a new electric arc furnace dust treatment technology – was reevaluated. The large air intake and the presence of iron oxide particles in the off-gas were included into the thermodynamic calculations. The formation of the stable ZnFe{sub 2}O{sub 4} spinel phase was shown to be thermodynamically favorable in current electric arc furnace off-gas ducts conditions even before reaching the post combustion chamber.

  18. Intelligent Support System of Steel Technical Preparation in an Arc Furnace: Functional Scheme of Interactive Builder of the Multi Objective Optimization Problem

    Science.gov (United States)

    Logunova, O. S.; Sibileva, N. S.

    2017-12-01

    The purpose of the study is to increase the efficiency of the steelmaking process in large capacity arc furnace on the basis of implementation a new decision-making system about the composition of charge materials. The authors proposed an interactive builder for the formation of the optimization problem, taking into account the requirements of the customer, normative documents and stocks of charge materials in the warehouse. To implement the interactive builder, the sets of deterministic and stochastic model components are developed, as well as a list of preferences of criteria and constraints.

  19. Effects of body formulation and firing temperature to properties of ceramic tile incorporated with electric arc furnace (EAF) slag waste

    Science.gov (United States)

    Sharif, Nurulakmal Mohd; Lim, Chi Yang; Teo, Pao Ter; Seman, Anasyida Abu

    2017-07-01

    Significant quantities of sludge and slag are generated as waste materials or by-products from steel industries. One of the by-products is Electric Arc Furnace (EAF) steel slag which consists of oxides such as CaO, Al2O3 and FeO. This makes it possible for slag to partially replace the raw materials in ceramic tile production. In our preliminary assessment of incorporating the EAF slag into ceramic tile, it was revealed that at fixed firing temperature of 1150°C, the tile of composition 40 wt.% EAF slag - 60 wt.% ball clay has comparable properties with commercial ceramic tile. Thus, this current study would focus on effects of body formulation (different weight percentages of K-feldspar and silica) and different firing temperatures to properties of EAF slag added ceramic tile. EAF slag from Southern Steel Berhad (SSB) was crushed into micron size (EAF slag content was 40 wt.%) and milled with ball clay, K-feldspar and silica before compacted and fired at 1125°C and 1150°C. The EAF slag added tile was characterized in terms of water absorption, apparent porosity, bulk density, modulus of rupture (MOR) and phase analysis via X-ray diffraction (XRD). The composition of 40 wt.% EAF slag - 30 wt.% ball clay - 10 wt.% K-feldspar - 20 wt.% silica (10F_20S), fired at 1150°C showed the lowest water absorption, apparent porosity and highest bulk density due to enhancement of densification process during firing. However, the same composition of ceramic tile (10F_20S) had the highest MOR at lower firing temperature of 1125°C, contributed by presence of the highest total amount of anorthite and wollastonite reinforcement crystalline phases (78.40 wt.%) in the tile. Overall, both the water absorption and MOR of all ceramic tiles surpassed the requirement regulated by MS ISO 13006:2014 Standard (Annex G: Dry-pressed ceramic tile with low water absorption, Eb ≤ 0.50 % and minimum MOR of 35 MPa).

  20. Evaluation of recycled MgO-C bricks and dead-burned dolomite fines in setting slag foaming in the electric arc furnace

    Directory of Open Access Journals (Sweden)

    Thiago da Costa Avelar

    Full Text Available Abstract Production cost reduction for the Electric Arc Furnace (EAF technology is strongly dependent on the efficiency of the electrical energy being introduced into the metal bath. Besides EAF technology, the slag foaming process is currently applied to some other equipment for steel production aiming to save energy, productivity improvements, enhance the refractory service life and inhibit steel re-oxidation. In this way, this study involved the recycling options of Crushed MgO-C spent refractories removed from the EAF without complex and costly beneficiation, with emphasis on its application as a slag conditioner, since its composition presents high MgO content. The experiments were performed in a laboratory induction furnace and the temperature was controlled at 1700°C.The initial height of the slag was recorded and foaming briquettes added into the furnace. The experiments were carried out for 30 minutes. When the foaming process was finalized, an aliquot from the slag was collected to be analyzed by chemical analysis. Then, the metal with slag was tapped into a mold. The results indicated that the best viscosity was 0.39poise. The maximum height of foam formation was observed for a binary basicity greater than 1.2. The concentration of MgO in the slag is close to the saturation point.

  1. A combined arc-melting and tilt-casting furnace for the manufacture of high-purity bulk metallic glass materials

    Science.gov (United States)

    Soinila, E.; Pihlajamäki, T.; Bossuyt, S.; Hänninen, H.

    2011-07-01

    An arc-melting furnace which includes a tilt-casting facility was designed and built, for the purpose of producing bulk metallic glass specimens. Tilt-casting was chosen because reportedly, in combination with high-purity processing, it produces the best fatigue endurance in Zr-based bulk metallic glasses. Incorporating the alloying and casting facilities in a single piece of equipment reduces the amount of laboratory space and capital investment needed. Eliminating the sample transfer step from the production process also saves time and reduces sample contamination. This is important because the glass forming ability in many alloy systems, such as Zr-based glass-forming alloys, deteriorates rapidly with increasing oxygen content of the specimen. The challenge was to create a versatile instrument, in which high purity conditions can be maintained throughout the process, even when melting alloys with high affinity for oxygen. Therefore, the design provides a high-vacuum chamber to be filled with a low-oxygen inert atmosphere, and takes special care to keep the system hermetically sealed throughout the process. In particular, movements of the arc-melting electrode and sample manipulator arm are accommodated by deformable metal bellows, rather than sliding O-ring seals, and the whole furnace is tilted for tilt-casting. This performance of the furnace is demonstrated by alloying and casting Zr55Cu30Al10Ni5 directly into rods up to ø 10 mm which are verified to be amorphous by x-ray diffraction and differential scanning calorimetry, and to exhibit locally ductile fracture at liquid nitrogen temperature.

  2. A Study on the Application of Submerged Arc Welding for Thin Plate of A-Grade 3.2 Thickness Steel in Ship Structure

    Science.gov (United States)

    Lee, Jeong-Soo; Yun, Jin-Oh; Lim, Dong-Yong; Jang, Yong-Won; Kim, Bong-Joon; Oh, Chong-In

    2010-06-01

    This paper is focused on application submerged arc welding process, which offers many advantages compared to conventional CO2 welding process, for thin plate in ship structure. For this purpose, optimized welding conditions are determined according to combination of wire & flux, relationship between welding parameters, bead shapes and mechanical tests such as tensile, bend and hardness. Also finite element(FE) based numerical simulation of thermal history and welding residual stress in welded joint of A-grade 3.2 thickness steel has been checked to qualitative tendency in this paper. In conclusion our company applied to this method in work piece and it was no problem. From the result of this study, it makes substantial saving of time and manufacturing cost and raises the welding quality of product.

  3. Behaviour of radionuclides during accidental melting of orphan sources in electric arc furnaces by means of C.F.D. gas flow modeling

    Energy Technology Data Exchange (ETDEWEB)

    Penalva, I.; Damborenea, J.; Legarda, F. [University of the Basque Country, Nuclear Engineering and Fluids Mechanics (Spain); Zuloaga, P.; Ordonez, M. [Empresa Nacional de Residuos Radiactivos, SA (ENRESA), Madrid (Spain); Serrano, I. [Consejo de Seguridad Nuclear, Madrid (Spain)

    2006-07-01

    The appearance of orphan sources in steelmaking facilities has become a fact nowadays. Radiation sources, hidden within the scrap, may come into the scrap yard and become part of the melting. As a result, dispersion of the radioactive material that makes up the source takes place throughout the facility. The University of the Basque Country (U.P.V.-E.H.U.), in collaboration with the Empresa Nacional de Residuos Radiactivos, S.A. (E.N.R.E.S.A.) and the Consejo de Seguridad Nuclear (C.S.N.), has carried out a Research Project to analyze this accidental melting of radioactive sources in electric arc furnaces (E.A.F.). The whole steelmaking process can be analyzed in several discrete phases. Radioactive sources that may be incorporated to this process will be exposed to the different critical conditions prevailing during each phase. In this sense, Computational Fluid Dynamics (C.F.D.) has been used in order to recreate such conditions and so, determine the characteristics of the dispersion of radioactivity. Two different situations have been studied in detail using C.F.D. techniques: thermal conditions around a scrap-basket that contains the source just before entering the furnace and the deposition of steelmaking dust containing {sup 137}Cs on the inner surface of flue pipes. Before entering the furnace, scrap is usually placed inside a basket that remains above the furnace during some time. Once the furnace is open the scrap is dropped into the furnace to complete the loading process. C.F.D. techniques have been used to analyze the thermal conditions around the basket in order to assess the possibility of a break of the radioactive source hidden within the scrap, concluding that commercial sources will maintain their integrity during the whole loading process. On the other hand, after entering the furnace dispersion of the radioactive material will take place. Physical and chemical properties of the active elements (chemical form, composition, melting point, etc

  4. Modeling and Analysis of the Weld Bead Geometry in Submerged Arc Welding by Using Adaptive Neurofuzzy Inference System

    Directory of Open Access Journals (Sweden)

    Nuri Akkas

    2013-01-01

    Full Text Available This study is aimed at obtaining a relationship between the values defining bead geometry and the welding parameters and also to select optimum welding parameters. For this reason, an experimental study has been realized. The welding parameters such as the arc current, arc voltage, and welding speed which have the most effect on bead geometry are considered, and the other parameters are held as constant. Four, three, and five different values for the arc current, the arc voltage, and welding speed are used, respectively. So, sixty samples made of St 52-3 material were prepared. The bead geometries of the samples are analyzed, and the thickness and penetration values of the weld bead are measured. Then, the relationship between the welding parameters is modeled by using artificial neural network (ANN and neurofuzzy system approach. Each model is checked for its adequacy by using test data which are selected from experimental results. Then, the models developed are compared with regard to accuracy. Also, the appropriate welding parameters values can be easily selected when the models improve.

  5. Advances in chemical and physical properties of electric arc furnace carbon steel slag by hot stage processing and mineral mixing.

    Science.gov (United States)

    Liapis, Ioannis; Papayianni, Ioanna

    2015-01-01

    Slags are recognised as a highly efficient, cost effective tool in the metal processing industry, by minimising heat losses, reducing metal oxidation through contact with air, removing metal impurities and protecting refractories and graphite electrodes. When compared to natural aggregates for use in the construction industry, slags have higher specific weight that acts as an economic deterrent. A method of altering the specific weight of EAFC slag by hot stage processing and mineral mixing, during steel production is presented in this article. The method has minimal interference with the production process of steel, even by limited additions of appropriate minerals at high temperatures. Five minerals are examined, namely perlite, ladle furnace slag, bauxite, diatomite and olivine. Measurements of specific weight are accompanied by X-ray diffraction (XRD) and fluorescence (XRF) analysis and scanning electron microscopy spectral images. It is also shown how altering the chemical composition is expected to affect the furnace refractory lining. Additionally, the process has been repeated for the most suitable mix in gas furnace and physical properties (FI, SI, LA, PSV, AAV, volume stability) examined. Alteration of the specific weight can result in tailoring slag properties for specific applications in the construction sector. Copyright © 2014 Elsevier B.V. All rights reserved.

  6. Advances in chemical and physical properties of electric arc furnace carbon steel slag by hot stage processing and mineral mixing

    Energy Technology Data Exchange (ETDEWEB)

    Liapis, Ioannis, E-mail: iliapis@sidenor.vionet.gr [AEIFOROS SA, 12th km Thessaloniki-Veroia Rd, PO Box 59, 57008 Ionia, Thessaloniki (Greece); Papayianni, Ioanna [Laboratory of Building Materials, Department of Civil Engineering, Aristotle University of Thessaloniki, 54124 Thessaloniki (Greece)

    2015-02-11

    Highlights: • Addition of 10% perlite decreases specific weight of the slag by approx. 7.5%. • Slag-crucible interaction and thin coating layer result in variations in XRF. • XRD shows high glass content and smaller crystalline sizes due to rapid cooling. • SEM shows higher homogeneity and lower crystallisation for SiO{sub 2}/CaO-rich samples. • Physical properties (LA, PSV, AAV) of modified slag show limited deterioration. - Abstract: Slags are recognised as a highly efficient, cost effective tool in the metal processing industry, by minimising heat losses, reducing metal oxidation through contact with air, removing metal impurities and protecting refractories and graphite electrodes. When compared to natural aggregates for use in the construction industry, slags have higher specific weight that acts as an economic deterrent. A method of altering the specific weight of EAFC slag by hot stage processing and mineral mixing, during steel production is presented in this article. The method has minimal interference with the production process of steel, even by limited additions of appropriate minerals at high temperatures. Five minerals are examined, namely perlite, ladle furnace slag, bauxite, diatomite and olivine. Measurements of specific weight are accompanied by X-ray diffraction (XRD) and fluorescence (XRF) analysis and scanning electron microscopy spectral images. It is also shown how altering the chemical composition is expected to affect the furnace refractory lining. Additionally, the process has been repeated for the most suitable mix in gas furnace and physical properties (FI, SI, LA, PSV, AAV, volume stability) examined. Alteration of the specific weight can result in tailoring slag properties for specific applications in the construction sector.

  7. Investigation of the Effects of Submerged Arc Welding Process Parameters on the Mechanical Properties of Pressure Vessel Steel ASTM A283 Grade A

    Directory of Open Access Journals (Sweden)

    Prachya Peasura

    2017-01-01

    Full Text Available The pressure vessel steel is used in boilers and pressure vessel structure applications. This research studied the effects of submerged arc welding (SAW process parameters on the mechanical properties of this steel. The weld sample originated from ASTM A283 grade A sheet of 6.00-millimeter thickness. The welding sample was treated using SAW with the variation of three process factors. For the first factor, welding currents of 260, 270, and 280 amperes were investigated. The second factor assessed the travel speed, which was tested at both 10 and 11 millimeters/second. The third factor examined the voltage parameter, which was varied between 28 and 33 volts. Each welding condition was conducted randomly, and each condition was tested a total of three times, using full factorial design. The resulting materials were examined using tensile strength and hardness tests and were observed with optical microscopy (OM and scanning electron microscopy (SEM. The results showed that the welding current, voltage, and travel speed significantly affected the tensile strength and hardness (P value < 0.05. The optimum SAW parameters were 270 amperes, 33 volts, and 10 millimeters/second travel speed. High density and fine pearlite were discovered and resulted in increased material tensile strength and hardness.

  8. The Effect of Welding Parameters on Microstructural and Mechanical Properties of HSLA S960QL Type Steel with Submerged Arc Welding

    Directory of Open Access Journals (Sweden)

    Mehmet TÜRKER

    2017-08-01

    Full Text Available In this study, S960QL steels were welded with submerged arc welding process in order to examine microstructural and mechanical properties. For the microstructural investigation, microscopical examination methods were used for weld zones. Tensile, impact toughness and micro hardness tests were made for different samples obtained from the weld zone and the base metal. The examinations of fracture surfaces were made by using optical microscope and scanning electron microscope. The flat type tensile strength values were near to the base materials. Charpy impact toughness tests were made for the base metal, the weld metal center line, the fusion line, the zone between weld metal centerline and the fusion line. Impact energy of the weld metal was obtained lower than the base metal. The lowest impact energy was obtained at the fusion line. Heat affected zone had the highest value in micro hardness tests. In microstructure evaluation, the interface of the fusion zone-heat affected zone and heat affected zone had coarser grain structure than the base metal. Alloy carbides dissolved because of the high temperature values occurred at heat affected zone.

  9. Pengaruh Perubahan Arus dan Kecepatan serta Kelembapan Flux Terhadap Hasil Impact dan Kekerasan serta Macrostructure Fillet Weld Hasil Pengelasan Submerged Arc Welding (SAW

    Directory of Open Access Journals (Sweden)

    Famessa Fitria Lestari

    2014-03-01

    Full Text Available Submerged Arc Welding (SAW adalah salah satu jenis pengelasan busur listrik elektroda terumpan (consumable electrode yang prosesnya berlangsung dalam rendaman flux. Hasil pengelasan menggunakan SAW yang baik akan didapatkan jika dilakukan pemilihan parameter arus dan kecepatan serta kelembapan flux yang tepat selama proses pengelasan. Pengelasan dilakukan dengan mesin SAW tipe S6TF F2 yang diproduksi oleh ESAB dengan posisi 1F sebanyak dua layer. Percobaan pertama, dilakukan dengan memvariasikan parameter arus dan kecepatan untuk menghasilkan heat input yang sama sedangkan potensial dibuat sama. Percobaan kedua, dilakukan dengan memvariasikan kecepatan sedangkan parameter lain dibuat konstan sehingga menghasilkan heat input yang berbeda. Sedangkan untuk percobaan ketiga, dilakukan dengan memvariasikan kelembapan. Dari pengujian didapatkan bahwa dengan memvariasikan arus dan kecepatan untuk mendapatkan heat input yang sama menghasilkan dimensi HAZ yang berbeda. Dengan menggunakan flux yang lembap, maka akan terbentuk cacat berupa porositas. Hasil uji impact didapat  impact stregth tertinggi pengelasan terdapat pada kecepatan 33 cm/min, arus 350 A dan kelembapan flux 0 %. Nilai kekerasan di daerah weld metal dan HAZ untuk seluruh specimen menunjukkan tipikal yang sama kecuali pada spesimen F2.

  10. Inclusions and Microstructure of Ce-Added Weld Metal Coarse Grain Heat-Affected Zone in Twin-Wire Submerged-Arc Welding

    Science.gov (United States)

    Yu, S. F.; Yan, N.; Chen, Y.

    2016-06-01

    In high heat-input multi-pass twin-wire submerged-arc welding, weld metal of previous pass will be affected by the heat input of subsequent one and form coarse-grained heat-affected zone (CGHAZ). This study focused on the effects of welding thermal cycle on the inclusions and microstructure of Ce-alloyed weld metal CGHAZ. According to the study of inclusions and microstructure of weld metal CGHAZ, it was found that the composition and type of the inclusions did not change under the effect of welding thermal cycle. Although the inclusions were coarsened slightly, the promoting ability to acicular ferrite (AF) was not deprived after thermal cycling. There are three types of AF in weld metal CGHAZ, which include oxy-sulfides of Ce inclusions-promoted AF, home-position-precipitated AF, and sympathetic AF. Results showed more than 80% of microstructure was AF, which greatly benefited the mechanical properties of weld metal CGHAZ, even though granular bainite and M-A constituents were generated.

  11. Joining of Materials with Diferent Properties Through Submerged Arc Welding Process and Destructive and Non-Destructive Testing of the Joints

    Directory of Open Access Journals (Sweden)

    Yakup Kaya

    2013-01-01

    Full Text Available In this study, X60, X65 and X70 steels used in petroleum and natural gas pipeline were joined with Submerged Arc Welding by using different type of welding fluxes (LN761 and P223 and wires (S1 and S2Mo. Initially, visual and radiographic inspection techniques were subjected to welded joints for determining surface and subsurface defects. After that, spectral analyses were carried out in order to determine the compositions of wire-flux-base metal on the joints. Impact toughness test were performed for determining toughness properties the joints. Furthermore, hardness and microstructure studies were also carried out on the samples. As a result of the visual and radiographic inspection on the welded samples, there were no weld defects on joints were observed. It was clearly understood that carbon ratio in the compositions of weld metal higher than base metal but lower than filler metal in terms of spectral analyses results. According to impact toughness test results, the joints obtained by using S2Mo welding wire and P223 welding flux had better impact toughness value than the joints obtained by S1 welding wire and LN 761 welding flux. With respect to hardness test, the highest hardness values were measured on weld metal. When the microstructure images were examined, it is clearly understood that similar images for all the joints were shown adjacent zones to weld metals heat affected zones and welding boundary, due to heat input constant.

  12. Effect of B2O3 containing fluxes on the microstructure and mechanical properties in submerged arc welded mild steel plates

    Science.gov (United States)

    Gupta, P.; Roy, J.; Rai, R. N.; Prasada Rao, A. K.; Saha, S. C.

    2016-02-01

    This paper represents a study on the effect of B2O3 additions in fluxes on the microstructure and mechanical properties of the weld metal formed during Submerged Arc Welding of Mild Steel plates. Five fluxes with about 2.5, 5, 7.5, 10 and 12.5% B2O3 were used with a low carbon electrode. Welding process parameters were kept constant for all the conditions. The microstructure of weld metal for each flux consisted mainly of acicular ferrite, polygonal ferrite, grain boundary ferrites and equiaxed pearlite. It was noted that the Vicker's hardness value was a function of boron content and shows a mixed trend. Impact Energy and Tensile Strength were increased with the increase in boron content in welds this can be attributed to relation with the higher acicular ferrite percentage. However an optimum level of toughness and tensile strength was available with 7.5% and 5% of B2O3 respectively. A qualitative comparison has also be done with fresh flux by means of full metallography and mechanically.

  13. Irradiation effects on fracture toughness of two high-copper submerged-arc welds, HSSI Series 5. Volume 1, Main report and Appendices A, B, C, and D

    Energy Technology Data Exchange (ETDEWEB)

    Nanstad, R.K.; Haggag, F.M.; McCabe, D.E.; Iskander, S.K.; Bowman, K.O. [Oak Ridge National Lab., TN (United States); Menke, B.H. [Materials Engineering Associates, Inc., Lanham, MD (United States)

    1992-10-01

    The Fifth Irradiation Series in the Heavy-Section Steel Irradiation Program obtained a statistically significant fracture toughness data base on two high-copper (0.23 and 0.31 wt %) submerged-arc welds to determine the shift and shape of the K{sub Ic} curve as a consequence of irradiation. Compact specimens with thicknesses to 101.6 mm (4 in) in the irradiated condition and 203.2 mm (8 in) in the unirradiated condition were tested, in addition to Charpy impact, tensile, and drop-weight specimens. Irradiations were conducted at a nominal temperature of 288{degree}C and an average fluence of 1.5 {times} 10{sup 19} neutrons/cm{sup 2} (>l MeV). The Charpy 41-J temperature shifts are about the same as the corresponding drop-weight NDT temperature shifts. The irradiated welds exhibited substantial numbers of cleavage pop-ins. Mean curve fits using two-parameter (with fixed intercept) nonlinear and linearized exponential regression analysis revealed that the fracture toughness 100 MPa{lg_bullet}{radical}m shifts exceeded the Charpy 41-J shifts for both welds. Analyses of curve shape changes indicated decreases in the slopes of the fracture toughness curves, especially for the higher copper weld. Weibull analyses were performed to investigate development of lower bound curves to the data, including the use of a variable K{sub min} parameter which affects the curve shape.

  14. Improved Casting Furnace Conceptual Design

    Energy Technology Data Exchange (ETDEWEB)

    Fielding, Randall Sidney [Idaho National Lab. (INL), Idaho Falls, ID (United States); Tolman, David Donald [Idaho National Lab. (INL), Idaho Falls, ID (United States)

    2017-02-01

    In an attempt to ensure more consistent casting results and remove some schedule variance associated with casting, an improved casting furnace concept has been developed. The improved furnace uses the existing arc melter hardware and glovebox utilities. The furnace concept was designed around physical and operational requirements such as; a charge sized of less than 30 grams, high heating rates and minimal additional footprint. The conceptual model is shown in the report as well as a summary of how the requirements were met.

  15. [Utilization of a transferred arc-plasma rotating furnace to melt and found oxide mixtures at around 2000 degrees C (presentation of the film VULCANO)].

    Science.gov (United States)

    Cognet, G; Laffont, G; Jegou, C; Pierre, J; Journeau, C; Sudreau, F; Roubaud, A

    1999-03-01

    Unless security measures are taken, a hypothetical accident resulting from the loss of the cooling circuit in a pressurized water nuclear reactor could cause the heart of the reactor to melt forming a bath, called the corium, mainly composed of uranium, zirconium and iron oxides as well as the structural steel. This type of situation would be similar to the Three Mile Island accident in 1979. In order to limit the consequences of such an accident, the Atomic Energy Commission has implemented a large study program [1] to improve our understanding of corium behavior and determine solutions to stabilize it and avoid its propagation outside the unit. The VULCANO installation was designed in order to perform the trials using real materials which are indispensable to study all the phenomena involved. A film on the VULCANO trials was presented at the Henri Moissan commemorative session organized by the French National Academy of Pharmacy. The rotating furnace used to melt and found the mixture simulating the corium is a direct descendant of the pioneer work by Henri Moissan. An electrical arc is directed at the center of the load to melt which is maintained against the walls by centrifugal force. After six high-temperature trials performed with compositions without uranium oxide, the first trial with real corium showed that the magma spread rather well, a result which is quite favorable for cooling.

  16. Effects of Surface Alloying and Laser Beam Treatment on the Microstructure and Wear Behaviour of Surfaces Modified Using Submerged Metal Arc Welding

    Directory of Open Access Journals (Sweden)

    Regita BENDIKIENE

    2016-05-01

    Full Text Available In this study, the effects of surface alloying of cheap plain carbon steel using submerged metal arc technique and subsequent laser beam treatment on the microstructure and wear behaviour of surfaced layers were studied. This method is the cheapest one to obtain high alloyed coatings, because there is no need to apply complex technologies of powder making (metal powder is spread on the surface of base metal or inserted into the flux, it is enough to grind, granulate and blend additional materials. On the other hand, strengthening of superficial layers of alloys by thermal laser radiation is one of the applications of laser. Surface is strengthened by concentrated laser beam focused into teeny area (from section of mm till some mm. Teeny area of metal heat up rapidly and when heat is drain to the inner metal layers giving strengthening effect. Steel surface during this treatment exceeds critical temperatures, if there is a need to strengthen deeper portions of the base metal it is possible even to fuse superficial layer. The results presented in this paper are based on micro-structural and micro-chemical analyses of the surfaced and laser beam treated surfaces and are supported by analyses of the hardness, the wear resistance and resultant microstructures. Due to the usage of waste raw materials a significant improvement (~ 30 % in wear resistance was achieved. The maximum achieved hardness of surfaced layer was 62 HRC, it can be compared with high alloyed conventional steel grade. Wear properties of overlays with additional laser beam treatment showed that weight loss of these layers was ~10 % lower compared with overlays after welding; consequently it is possible to replace high alloyed conventional steel grades forming new surfaces or restoring worn machine elements and tools.DOI: http://dx.doi.org/10.5755/j01.ms.22.1.7621

  17. Optimization of pH in Ammonia, Heavy Metals, and Chlorophyll-a Removal by using Electric Arc Furnace Slag and Activated Carbon Cassava Peel

    Directory of Open Access Journals (Sweden)

    Zayadi Nabilah

    2017-01-01

    Full Text Available The wastewater contain high concentrations of inorganic and organic pollutant and that could be toxic to aquatic life and may lead to toxic environment of the water bodies. The poolutants able to accumulate in living tissues, causing various illnesses. In this study, parameters that affected the removal of heavy metals, ammonia (NH4-N and chlorophyll-a were investigated in a synthetic water of mixed metals, NH4-N, and alga synthetic solution. The removal was strongly affected by pH by using activated carbon cassava peel (CPAC and Electric Arc Furnace Slag (EAFS as media For CPAC, optimum condition for removing heavy metals, NH4-N and chlorophyll-a can be achieved at pH 7.5 where removal up to 95% for heavy metals, 49.2% for NH4-N and 56.8% for chlorophylla. While for EAFS, the optimum condition for removing heavy metals, NH4-N and chlorophyll-a can be achieved at pH 7.5 where removal up to 93% for heavy metals, 77.7% for NH4-N and 80.7% for chlorophyll-a. In order to obtain the maximum removal of heavy metals, NH4-N and chlorophyll-a, two conditions obtaining CPAC and EAFS were considered. The optimum condition for removing heavy metals, NH4-N and chlorophyll-a by 1/3 CPAC + 2/3 EAFS was pH 7.5 as well where removal up to 95% for heavy metals, 86.2% for NH4-N and 90.9% for chlorophylla. By using 1/3 EAFS + 2/3 CPAC, the optimum removal of heavy metals, NH4-N and chlorophyll-a was at pH 7.5 where removal up to 96% for heavy metals, 80.7% for NH4-N and 86.4% for chlorophyll-a. This study highlighted that EAFS and CPAC peel are promising method in removing Zn, Al, Fe ions, NH4-N and chlorophyll-a from aqueous solution.

  18. A Heat and Mass Transfer Model of a Silicon Pilot Furnace

    Science.gov (United States)

    Sloman, Benjamin M.; Please, Colin P.; Van Gorder, Robert A.; Valderhaug, Aasgeir M.; Birkeland, Rolf G.; Wegge, Harald

    2017-10-01

    The most common technological route for metallurgical silicon production is to feed quartz and a carbon source ( e.g., coal, coke, or charcoal) into submerged-arc furnaces, which use electrodes as electrical conductors. We develop a mathematical model of a silicon furnace. A continuum approach is taken, and we derive from first principles the equations governing the time evolution of chemical concentrations, gas partial pressures, velocity, and temperature within a one-dimensional vertical section of a furnace. Numerical simulations are obtained for this model and are shown to compare favorably with experimental results obtained using silicon pilot furnaces. A rising interface is shown to exist at the base of the charge, with motion caused by the heating of the pilot furnace. We find that more reactive carbon reduces the silicon monoxide losses, while reducing the carbon content in the raw material mixture causes greater solid and liquid material to build-up in the charge region, indicative of crust formation (which can be detrimental to the silicon production process). We also comment on how the various findings could be relevant for industrial operations.

  19. Influence of Na2O/Al2O3 and SiO2/Al2O3 ratios on the immobilization of Pb from electric arc furnace into the fly ash based geopolymers

    Directory of Open Access Journals (Sweden)

    Zejak R.

    2013-04-01

    Full Text Available Electric arc furnace dust (EAFD is by-product of iron and steel scrap remelting in electric arc furnace. This waste is classified as a hazardous material due to the leaching of heavy metals into the environment. Geopolymeryzation of fly ash into construction materials called - geopolymer is a considering as a possible way of immobilization of heavy metals from EAFD. Mechanical properties and chemical stability of geopolymers are mostly determined by the ratio between main oxides, Na2O, Al2O3 and SiO2. In this paper we have investigated possibility of Pb immobilization from EAFD into the fly ash based geopolymer. Geopolymers are synthesized at different Na2O/Al2O3 and SiO2/Al2O3 ratios. Compressive strength and chemical stability of geopolymers with respect to the leaching of Pb in water according to the EN 12457 regulation were tested. The results have shown that Na2O/Al2O3 and SiO2/Al2O3 ratios have influence on the compressive strength of geopolymers and Pb release in the water environment.

  20. Predicting the combined effect of TiO{sub 2} nano-particles and welding input parameters on the hardness of melted zone in submerged arc welding by fuzzy logic

    Energy Technology Data Exchange (ETDEWEB)

    Aghakhani, Masood; Ghaderi, Mohammad Reza; Jalilian, Maziar Mahdipour; Derakhshan, Ali Ashraf [Razi University, Kermanshah (Iran, Islamic Republic of)

    2013-07-15

    Submerged arc welding (SAW) is a high-quality arc welding process used in heavy industries for welding thick plates. In this process, selecting appropriate values for the input parameters is required for high productivity and cost effectiveness. A very important weld quality characteristic affected by welding input parameters is the hardness of melted zone (HMZ). This paper reports the applicability of fuzzy logic (FL) to predict HMZ in the SAW process which is affected by the combined effect of TiO{sub 2} nano-particles and welding input parameters. The arc voltage, welding current, welding speed, contact tip-to-plate distance, and TiO{sub 2} nano-particles were used as input parameters and HMZ as the response to develop FL model. A five-level five-factor central composite rotatable design (CCRD) was used in the experiments to generate experimental data. Experiments were performed, and HMZs were measured. The predicted results from FL were compared with the experimental data. The correlation factor value obtained was 99.99% between the measured and predicted values of HMZ. The results showed that FL is an accurate and reliable technique for predicting HMZ because of its low error rate.

  1. Addition of electric arc furnace dust in hot metal changing the form of addition; Adicao de poeira de aciaria eletrica em ferro-gusa liquido alterando a forma de adicao

    Energy Technology Data Exchange (ETDEWEB)

    Marques Sobrinho, Vicente de Paulo Ferreira; Oliveira, Jose Roberto de; Vieira, Estefano Aparecido, E-mail: vicente@ifes.edu.br [Institulo Federal do Espirito Santo (IFES), ES (Brazil); Telles, Victor Bridi; Grillo, Felipe Fardin; Tenorio, Jorge Alberto Soares; Espinosa, Denise Crocce Romano [Universidade de Sao Paulo (USP), SP (Brazil). Escola Politecnica

    2014-07-01

    This research aims to study the incorporation of the mass of electric arc furnace dust (EAFD), by addition in hot metal (1.78% Si) at a temperature of 1,400 degrees Celsius. The EAFD is from a steel plant producing long steel. The addition of the EAFD was as received, in the form of briquettes without agitation of the hot metal and in the form of briquettes with agitation of the hot metal. Previously, the EAFD was characterized using the following techniques: chemical analysis, size analysis, X-ray diffraction, scanning electron microscopy (SEM) and energy dispersive spectroscopy (EDS) microanalysis. The achievement of fusion experiments in laboratory scale, took place in a vertical tubular furnace with temperature control. The fusion experiments to assess the incorporation of EAFD mass used graphite crucibles. After cooling, the hot metal and the slag, remaining in the crucible, were weighed to do a mass balance. A flow of inert gas (argon) was maintained inside the furnace during the experiments. Results show that the experiment with addition of EAFD as received presents the best result of incorporating the mass of the final hot metal (1.73%) combined with the lowest percentage of volatilized mass of EAFD (46.52%). The experiment addition of EAFD in the form of briquette with agitation of hot metal presents the lowest percentage of slag mass (4.58%). The zinc content of volatilized EAFD (64.30%) is higher than the zinc content of the imported ore concentrate (52%) and zinc content of the national ore concentrate (12% to 39%). The presence of lead and cadmium in the slag characterizing it as a hazardous solid waste. (author)

  2. Producción de aceros al carbono en hornos de arco eléctrico en condiciones de mineral de manganeso. // Steel production in electric arc furnaces in the condition of use of manganese.

    Directory of Open Access Journals (Sweden)

    E. E. Navas Medina

    2007-05-01

    Full Text Available El presente trabajo constituye una segunda etapa de investigación relacionada con la producción de acero en hornos de arcoeléctrico con revestimiento básico en condiciones de utilización de mineral de manganeso como sustituto del ferromanganeso.En la investigación se caracteriza el acero producido utilizando el mineral de manganeso en dos variantes tecnológicasdiferentes y se determinan parámetros importantes, tales como la estructura del acero obtenido, la influencia de lacomposición química y la temperatura en la reducción del Mn. Adicionalmente, se determina la composición química de laescoria, su basicidad e influencia en el aprovechamiento del Mn del mineral, así como, lo que significa la sustitución delFeMn en la problemática medioambiental.Palabras claves: Producción de aceros al carbono, hornos de arco eléctricos, mineral de manganeso.______________________________________________________________________________Abstract:This present work constitutes the second stage of investigation in relation with the steel production bymeans of electric arc furnaces in the condition of use of manganese ores as a substitute of theferromanganese. In the investigation, the steel manufactured is analyzed the manganese ore in twodifferent technological variants and some important parameters are determined such as: the chemicalcomposition's structure of the steel, the influence of temperature in the reduction of Mn. Moreover, ananalysis of the chemical composition of the slag and the influence in the environmental is realized.Key words: Carbon steel production, electric arc furnaces, manganese mineral.

  3. ANALISA ELECTRODE CONSUMABLE TYPE OK AUTROD 12.10 DENGAN PENGELASAN SUBMERGED ARC WELDING (SAW PADA BLOCK KAPAL DCV 18500 DWT DI PT. JASA MARINA INDAH SEMARANG

    Directory of Open Access Journals (Sweden)

    Kiryanto Kiryanto

    2012-02-01

    Full Text Available In this of globalization is growing very rapidly advancing technology. As well as in shipyard industry is toshipbuilding process. Submerged Arch Welding (SAW is as joint methode of ship construction. Purpose ofresearch know number of electrodes wich requirement on block welding the ship DCV 18500 DWT in JasaMarina Indah Shipyard Semarang.The specimen experiment used is ST 42 low carbon steel. Variation of plates tickness is 12, 13, 14, 17, 19 and24 mm. Research step is carried out by making the specimen with variation thickness respectively. Specimendimensions length x width is 500 mm x 50 mm. The number of each specimen was made of three pieces. Thendo the measurement welding length, length and weight electrodes and slag welding.The analysis result of data welding on the specimen can be known number of electrode s and fluxs inSubmerged Arch Welding (SAW. The aplication of this research is the block DB 5(p/c/s, SS5A(p/s, SS5B(p/s, UD 5C, and TB 102 (p/c/s. Weight of consumable electrodes is 2185.31 kg (73 roll and number offlux used wight is 2967.95 kg (119 bag.

  4. Advanced characterization techniques in understanding the roles of nickel in enhancing strength and toughness of submerged arc welding high strength low alloy steel multiple pass welds in the as-welded condition

    Science.gov (United States)

    Sham, Kin-Ling

    Striving for higher strength along with higher toughness is a constant goal in material properties. Even though nickel is known as an effective alloying element in improving the resistance of a steel to impact fracture, it is not fully understood how nickel enhances toughness. It was the goal of this work to assist and further the understanding of how nickel enhanced toughness and maintained strength in particular for high strength low alloy (HSLA) steel submerged arc welding multiple pass welds in the as-welded condition. Using advanced analytical techniques such as electron backscatter diffraction, x-ray diffraction, electron microprobe, differential scanning calorimetry, and thermodynamic modeling software, the effect of nickel was studied with nickel varying from one to five wt. pct. in increments of one wt. pct. in a specific HSLA steel submerged arc welding multiple pass weldment. The test matrix of five different nickel compositions in the as-welded and stress-relieved condition was to meet the targeted mechanical properties with a yield strength greater than or equal to 85 ksi, a ultimate tensile strength greater than or equal to 105 ksi, and a nil ductility temperature less than or equal to -140 degrees F. Mechanical testing demonstrated that nickel content of three wt. pct and greater in the as-welded condition fulfilled the targeted mechanical properties. Therefore, one, three, and five wt. pct. nickel in the as-welded condition was further studied to determine the effect of nickel on primary solidification mode, nickel solute segregation, dendrite thickness, phase transformation temperatures, effective ferrite grain size, dislocation density and strain, grain misorientation distribution, and precipitates. From one to five wt. pct nickel content in the as-welded condition, the primary solidification was shown to change from primary delta-ferrite to primary austenite. The nickel partitioning coefficient increased and dendrite/cellular thickness was

  5. Static and dynamic fracture toughness of 25mm thick single edge notch bend (SENB) specimen of C-Mn pressure vessel submerged arc weld metal and flaw assessment under dynamic loading

    Science.gov (United States)

    Xu, W.; Wiesner, C. S.

    2003-09-01

    Although there are well established procedures for assessing the significance of defects in welded structures in a number of countries, such as BS7910 and R6 procedures in the UK, the Japanese WES 2807 procedure, the API and MPC procedures in the USA and the recently completed SINT AP procedure resulting from European collaboration, there are no clear guidelines for assessment of the effects of dynamic loading. In principle, the standard procedure can be applied for any rate of loading but there is little or no experience of how to allow for the effects of dynamic loading on load magnitude and material properties. Submerge arc weldments of 100mm thick have been manufactured. The effect of loading rate was investigated by testing 25mm thick SENB specimens. The fracture toughness of the weld metal exhibited marked loading rate sensitivity; shift in fracture toughness transition temperature for high loading rate tests of up to 115^{circ}C for 25mm specimens. Finite element (FE) analyses have been carried out to obtain plastic collapse load solutions for SENB fracture mechanics test piece. A simple equation for estimate of dynamic plastic yielding load has been suggested. Flaw assessment under dynamic loading has been demonstrated using the results of dynamic fracture toughness and plastic yiending load. The general methods of assessment of the significance of defects in BS7910 is shown to be applicable to assessments under dynamic loading up to impact.

  6. Utilización de las escorias de los hornos de arco eléctrico y de cuchara como materiales de construcción. // Use of slags from ladle and electric arc furnaces as construction materials.

    Directory of Open Access Journals (Sweden)

    R. Zaragoza Valdés

    2001-01-01

    Full Text Available La necesidad que tiene la humanidad de que las producciones sean cada día mas limpias, así como la que tiene el país del aumento dela rentabilidad de las empresas, hace necesario el estudio del uso de las escorias que se obtienen en la producción de acero, principalresidual de este tipo de producción. En el trabajo se estudia la utilización de la escoria del Horno de Arco Eléctrico (HAE comomaterial de relleno en la confección de bloques de hormigón para la construcción de edificaciones, sustituyendo la grava de granito.Se estudia, además, el uso de la escoria de los hornos cuchara (HC como sustituto del clinquer en la fabricación de cementosportland. Se obtienen resultados positivos para la protección del medio ambiente y la economía de la empresa metalúrgica.Palabras claves: producción de acero, escorias, medio ambiente, cementos, materiales para la construcción.________________________________________________________________________________Abstract:The existing necessity of clean productions as welll as the profitability of enterprises that the Cuban economy is demanding makes itnecessary to carry out a study of slags that constitute t he main residue of the steel production. This paper presents the use of slags comingfrom electric arc furnaces (EAF as a substitute for gravel in the production of concrete bricks. The use of slags coming from ladle furnaces(LF to replace clinker in the production of Portland Cement is also shown. Positive results are obtained such as the protection of theenvironment and the economic growth of the enterperise.Key words:Steel making, slags, environment protection, cement, construction materials.

  7. Utilización del polvo de acería de horno de arco eléctrico. // Use of powder produced by electric arc furnaces at steel plants.

    Directory of Open Access Journals (Sweden)

    D. Tápanes Robau

    2001-01-01

    Full Text Available El polvo de las Acerías de Horno de Arco Eléctrico se produce como consecuencia de la producción de Acero, durante ladepuración de los gases, y, en menor medida, en sus equipos de captación de aire. Estos polvos deben ser captados por lossistemas de depuración del taller. Con el presente trabajo pretendemos darle utilidad a un producto de desecho como es elpolvo, mejorar las condiciones ambientales en el taller, elevar la calidad del pavimento u hormigón asfáltico mediante lavariación de sus propiedades y disminuir el costo de la tonelada de acero mediante la comercialización de estos productosde desecho.Palabras claves: Polvos, aglutinantes, composición química, pruebas realizadas._______________________________________________________________________________SummaryThe powder generated by electric arc furnaces at steel plants is the result of processes such as the production of steel, thepurification of gases and, capturing air equipment .This article shows a method for recycling waste material – powder in this case- which also contributes to improve the steelplant environment, provides the possibility of improving asphalt paving and makes the production of steel cheaper throughthe commercialization of waste materials.Key words: Powder, binder, tests, chemical composition.

  8. Effect of addition of arc furnace dust in the microstructural properties of fly ash alkali-activated; Estudo do efeito da adicao do po de aciaria nas propriedades microestruturais de matrizes a base de cinzas volantes alcali-ativadas

    Energy Technology Data Exchange (ETDEWEB)

    Vargas, Alexandre Silva de [Centro de Estudos Superiores Feevale, Novo Hamburgo, RS (Brazil); Pavao, Bruno Barreto; Masuero, Angela Boreges; Dal Molin, Denise Carpena Coitinho; Vilela, Antonio Cezar Faria [Universidade Federal do Rio Grande do Sul (UFRS), RS (Brazil)

    2010-07-01

    The search for alternative materials for construction, with less environmental impact, has been the subject of several studies. The alkali-activated cements have shown potential for the reuse of waste, and can be used in the technology of solidification/stabilization. Thus, this study aims to evaluate the main effect of adding arc furnace dust (AFD) in the microstructural properties of matrices based on fly ash alkali-activated. Three levels of AFD were studied: 0, 5, 15 and 25%. The curing was set at 70°C/24 h, and after, kept at room temperature until the age of analysis - 1, 28 and 180 days, with XRD and FTIR analysis. In the XRD spectres it was found that compounds of albite and natron decrease the intensity of their peaks in that there is an increase in the levels of AFD. Concerning to the FTIR, we observed that the band characteristic of the fly ash (FA) 1084 cm{sup -1} was shifted to bands near 1000 cm{sup -1}, which shows that the residue does not interfere in the polymerization and aluminosilicate gel formation. Therefore, under the microstructural aspect, there were no major changes that would impair the use of this residue in alkali-activated matrices. (author)

  9. Pengaruh Beban Kerja dan Faktor Lingkungan Fisik Terhadap Tekanan Darah, Denyut Nadi dan Tingkat Kelelahan Pekerja Bagian ARC FURNACE dan ROLLING MILL PT. Inti General Yaja Steel Semarang

    Directory of Open Access Journals (Sweden)

    Ulfa Nurullita

    2015-12-01

    Full Text Available ABSTRACT Background: The existence of work efficiency can be reached with balancing work capacity and increase capacity in the working environment. One factor  in the  working  environment that cause work  inefficiency  is physical factor namely  heat stress, noise and lighting. The influence of physical  factors are indicated by  physical performance of the worker’s blood pressure  and fatigue level. Objective: to find out  the influence of work capacity and physical factors in the working  environment on the blood pressure, pulse, fatigue level of worker in  Arc Furnacearea  and Rolling Mill section, PT Inti General Yaja Steel Semarang. Methode: Type of the research was quasy experimental  with one group pre and post test design. The population were 178 worker  and  47 workers were  taken in this research. Confounding factors was cigarettes, cafein, drug consumption, and nutrition status. Result: There was  found differences of blood pressure before working  and after working (systole; p- Wilcoxon Sign Ranks = 0,001, diatole; p- Wilcoxon Sign Ranks, = 0,003. The average before working (systole=119,7 mmHg, diastole= 84 mmHg was higher than after working (systole=107,2 mmHg, diastole= 78,9 mmHg. There was  also  differences of  pulse rate before working  and after working  (p-paired t test= 0,001. The average of pulse before working (81,5 times/minute was lower than after working (87,5 times/minute. There was found differences of fatigue level before working and after working (p- Wilcoxon Sign Ranks=0,001. The average of fatigue level before working was measured  253,2 millisecond lower than after working  (290,7 milisecond. Conclusion: There is found  differences  of blood pressure, pulse and fatigue level before working  and after working. There are no differences of blood pressure transition, pulse transition and fatigue transition  based on heat stress, noise, lighting, work capacity, cigarettes, cafein, drug

  10. US State Submerged Lands

    Data.gov (United States)

    National Oceanic and Atmospheric Administration, Department of Commerce — The Submerged Lands Act (43 U.S.C. Section 1301 et seq.) grants coastal states title to natural resources located within their coastal submerged lands and navigable...

  11. High temperature aircraft research furnace facilities

    Science.gov (United States)

    Smith, James E., Jr.; Cashon, John L.

    1992-01-01

    Focus is on the design, fabrication, and development of the High Temperature Aircraft Research Furnace Facilities (HTARFF). The HTARFF was developed to process electrically conductive materials with high melting points in a low gravity environment. The basic principle of operation is to accurately translate a high temperature arc-plasma gas front as it orbits around a cylindrical sample, thereby making it possible to precisely traverse the entire surface of a sample. The furnace utilizes the gas-tungsten-arc-welding (GTAW) process, also commonly referred to as Tungsten-Inert-Gas (TIG). The HTARFF was developed to further research efforts in the areas of directional solidification, float-zone processing, welding in a low-gravity environment, and segregation effects in metals. The furnace is intended for use aboard the NASA-JSC Reduced Gravity Program KC-135A Aircraft.

  12. Estudo microestrutural de aço carbono soldado com o processo arco submerso e adições de Fe-Ti Microstructural study of carbon steel welded with the submerged arc process and additions of Fe-Ti

    Directory of Open Access Journals (Sweden)

    Aleir Fontana de Paris

    2012-03-01

    Full Text Available Os cordões de solda apresentam normalmente uma estrutura colunar grosseira, o que diminui as propriedades mecânicas do conjunto soldado. No caso da soldagem com arco submerso, o emprego de alta energia proporciona uma solda com características peculiares como a elevada taxa de fusão e consequentemente grande volume de metal fundido. Foi comprovado que a redução no tamanho e/ou modificações na forma dos cristais obtidos aumenta a tenacidade da junta soldada. Estudos realizados mostraram que a adição de titânio, até certo limite, modificaria a microestrutura obtida bem como o tamanho dos grãos solidificados. Neste trabalho, foi empregada uma liga metálica de Fe-Ti adicionada no momento de soldagem, tipo bead-on-plate, sobre aço estrutural ASTM A 36, com espessura de 10 mm. As adições de titânio variaram entre 0,48 ppm e 29,1 ppm, e a soldagem foi executada com uma energia de 1170 kJ/m. Os resultados mostraram modificações da fase ferrita acicular bem como da ferrita poligonal presentes na solda.The welds usually have a coarse columnar structure, which reduces the mechanical properties of welded assembly. In the case of submerged arc welding, the use of high-energy provides a weld with specific characteristics such as high melting rate and consequently a large volume of molten metal. It was established that the reduction in size and/or changes in the shape of the crystals obtained increases the toughness of the weld. Studies have shown that the addition of titanium to a certain limit, modify the microstructure obtained and the size of the grains solidified. In this study, we used an alloy of Fe-Ti added at the time of welding-type bead-on-plate on structural steel ASTM A 36 with a thickness of 10 mm. The additions of titanium ranged between 0.48 ppm and 29.1 ppm, and welding was performed with an energy of 1170 kJ/m The results showed changes in the phase acicular ferrite and polygonal ferrite present in the weld.

  13. Heat treatment furnace

    Energy Technology Data Exchange (ETDEWEB)

    Seals, Roland D; Parrott, Jeffrey G; DeMint, Paul D; Finney, Kevin R; Blue, Charles T

    2014-10-21

    A furnace heats through both infrared radiation and convective air utilizing an infrared/purge gas design that enables improved temperature control to enable more uniform treatment of workpieces. The furnace utilizes lamps, the electrical end connections of which are located in an enclosure outside the furnace chamber, with the lamps extending into the furnace chamber through openings in the wall of the chamber. The enclosure is purged with gas, which gas flows from the enclosure into the furnace chamber via the openings in the wall of the chamber so that the gas flows above and around the lamps and is heated to form a convective mechanism in heating parts.

  14. Feasibility study of utilizing solar furnace technology in steel making industry

    Energy Technology Data Exchange (ETDEWEB)

    Abbaspoursani, K. [The Faculty of Mechanical Engineering, Takestan Islamic Azad University (Iran, Islamic Republic of)], Email: a.abbaspour@tiau.ac.ir; Tofigh, A.A.; Nahang Toudeshki, S.; Hadadian, A. [Department of Energy, Materials and Energy Research Center (Iran, Islamic Republic of)], Email: Ali.A.Tofigh@gmail.com, email: toudeshki@hotmail.com, email: Arash.Hadadian@gmail.com; Farahmandpour, B. [Iranian Fuel Conservation company (Iran, Islamic Republic of)], Email: farahmandpour@gmail.com

    2011-07-01

    In Iran, the casting industry consumes 33.6% of electricity production, and most of this electricity is used in the melting process. Currently, scrap preheating is done using electric arc furnaces and the aim of this study is to assess the feasibility of replacing electric arc furnaces with solar furnaces. The performance of solar furnaces in the Iran Alloy Steel Company under Yazd climate conditions was studied. It was found that the solar irradiation time and solar insulation are sufficient to operate a solar furnace with the capacity to preheat 250 thousand tons per year of scrap to 500 degrees celsius. Results showed that such a furnace would decrease energy consumption by 40 GWh per year and that it would take 5 years to return the investment. This study demonstrated that operating a solar furnace in the Iran Alloy Steel Company under Yazd climate conditions is feasible and would result in economic and environmental benefits.

  15. Paired Straight Hearth Furnace - Transformational Ironmaking Process

    Energy Technology Data Exchange (ETDEWEB)

    Lu, Wei-Kao [McMaster Univ., Hamilton, ON (Canada); Debski, Paul [Andritz Metals Inc.,Canonsburg, PA (United States)

    2014-11-19

    The U. S. steel industry has reduced its energy intensity per ton of steel shipped by 33% since 1990. However, further significant gains in energy efficiency will require the development of new, transformational iron and steelmaking processes. The Paired Straight Hearth Furnace (PSH) process is an emerging alternative high productivity, direct reduced iron (DRI) technology that may achieve very low fuel rates and has the potential to replace blast furnace ironmaking. The PSH furnace can operate independently or may be coupled with other melting technologies to produce liquid hot metal that is both similar to blast furnace iron and suitable as a feedstock for basic oxygen steelmaking furnaces. The PSH process uses non-metallurgical coal as a reductant to convert iron oxides such as iron ore and steelmaking by-product oxides to DRI pellets. In this process, a multi-layer, nominally 120mm tall bed of composite “green balls” made from oxide, coal and binder is built up and contained within a moving refractory hearth. The pellet bed absorbs radiant heat energy during exposure to the high temperature interior refractory surfaces of the PSH while generating a strongly reducing gas atmosphere in the bed that yields a highly metalized DRI product. The PSH concept has been well tested in static hearth experiments. A moving bed design is being developed. The process developers believe that if successful, the PSH process has the potential to replace blast furnaces and coke ovens at a fraction of the operating and capital cost while using about 30% less energy relative to current blast furnace technology. DRI output could also feed electric arc furnaces (EAFs) by displacing a portion of the scrap charge.

  16. Secondary Aluminum Melting Research in a Laboratory Scale Reverberatory Furnace

    Energy Technology Data Exchange (ETDEWEB)

    Clark, J.A., III

    2003-01-01

    The Albany Research Center (ARC), U.S. Department of Energy, has developed a 175-pound capacity, natural gas, direct-fired reverberatory furnace. The high temperature reactions present during the aluminum remelt process are being investigated. Preventing dross formation has been the key aim to date. Reducing losses to dross by 25-50% will potentially lead to an annual energy savings of over 75 trillion BTU's by the year 2020. Schematics and operation characteristics of the ARC Laboratory Scale Reverberatory Furnace (LSRF) will be presented. Potential gas-solid, gas-liquid, and liquid-solid interactions between the hot combustion gases, aluminum, and refractories will be discussed.

  17. Electric Arc Furnace as a Source of Emission of Polychlorinated Dibenzo-p-Dioxins and Polychlorinated Dibenzofurans in Perspective of the Council Directive 96/61 EC Concerning Integrated Pollution Prevention and Control

    Directory of Open Access Journals (Sweden)

    Sofilić, T.

    2008-01-01

    daily care for environmental protection and preservation. This Directive integrates control of emissions and overall impact of industrial installations on the environment, meaning recognition of the entire impact from particular industrial processes on the environment (air, water, soil, waste, noise, use of raw materials, energy efficiency, prevention of accidents, etc.. The IPPC Directive has introduced a system of authorization (environmental permit that needs to be obtained in order to perform business activities and run processes using the best available techniques (BAT.Taking into account the harmful impact of PCDDs/Fs on the environment, and their unavoidability in metallurgical processes, a series of methods has been developed for their partial prevention or at least reduction of their concentration in smoke gas discharge, and thus prevent environmental pollution through these very harmful compounds. In order to prevent the occurrence of PCDDs/Fs metallurgical processes often use methods based on the principle of selective catalyst reduction. For removal of the already generated PCDDs/Fs from waste gases methods of thermal decomposition at high temperatures or various sorption, i. e. "dry" and "wet" cleaning techniques are used.As the implementation of the IPPC Directive is a complex procedure requiring highly educated experts, significant investments into production processes and their modernization, or sometimeseven replacement, steel shops need to timely prepare themselves for the obligations in order to harmonize the existing regulation with the requirements of the IPPC Directive.The requirements of the Directive have to be studied thoroughly. The required steps have to be carefully thought through, previously identifying the cost and time frame necessary to bring the existing electric arc furnace (EAF steel production processes into conformance with the requirements of the IPPC Directive.The paper discusses the requirements of the IPPC Directive that are

  18. Calculations in furnace technology

    CERN Document Server

    Davies, Clive; Hopkins, DW; Owen, WS

    2013-01-01

    Calculations in Furnace Technology presents the theoretical and practical aspects of furnace technology. This book provides information pertinent to the development, application, and efficiency of furnace technology. Organized into eight chapters, this book begins with an overview of the exothermic reactions that occur when carbon, hydrogen, and sulfur are burned to release the energy available in the fuel. This text then evaluates the efficiencies to measure the quantity of fuel used, of flue gases leaving the plant, of air entering, and the heat lost to the surroundings. Other chapters consi

  19. Simultaneous obtention of multicomponent ferroalloy and slag from black sands for the development of electrical arc welding consumables; Obtencion simultanea de ferroaleacion multicomponents y escoria a partir de areas negras, para el desarrollo de consumibles de doldadura por arco electrico

    Energy Technology Data Exchange (ETDEWEB)

    Cruz-Crespo, A.; Gomez-Rodriguez, L.; Garcia-Sanchez, L. L.; Quintana-Puchol, R.; Cerpa-Naranjo, A.; Cores-Sanchez, A.

    2004-07-01

    In this paper, chemical and mineralogical characterizations of the black sands of the Mejias placer of Sagua de Tanamo (the most important beach littoral placer of the northwest of oriental Cuba) are exposed. Starting from these characterizations a calculation strategy is developed for the making of the metallurgical load that allows to obtain simultaneously, when processed by carbothermic reduction in an electrical arc furnace, a multicomponent ferroalloy and a useful slag for the making of electric arch welding consumables. The powder of the obtained slag is agglomerated with liquid glass. The resulting pellets, due to their behavior on the submerged arc welding (SAW) present technological and metallurgical properties that correspond with the requirements of an agglomerated flux matrix. The chemical composition of the multicomponent ferroalloy is constituted by metallic elements of high metallurgical and alloyed values (V, Cr, Mo, Ti, Nb). It is appropriate for the formulation of consumables for manual welding (SMAW) and SAW, as well. (Author) 15 refs.

  20. Cars submerged in water.

    NARCIS (Netherlands)

    2010-01-01

    Crashes in which cars are submerged in deep water or in a ditch are often complicated and serious. Considering their severity and the fact that approximately half the fatalities in this crash type are not due to drowning but to injury, preventive measures are to be preferred above measures that have

  1. ???????? ??????? ???????? ????? ?? ?????? ArcGIS ??? ?????? ??????????????? ?????????? ????? ???????????? ?????????? ???????????

    OpenAIRE

    ?????, ?.; ???????????, ?.; ????????, ?.

    2016-01-01

    ?????????? ?????? ????????? ???????????????? ??????? ??? ???????? ????? ??? ???????????? ????????? ????? ?????? ?? ????????? ???????????? ?????????? ???????????. ??????? ??????? ??????? ???????, ???????????? ?? ???? ??????????? ???????????? ArcGIS. ?????????? ?????????? ?????????? ???????? ?? ??????????? ?????????? ? ????????????? ??????? ArcGIS Online ?? ??????? Collector for ArcGIS. ???????? ???? ???????? ????????????????? ??????? ??? ????? ?????? ? ?????????????? ?????? ????? ???????? ?? ?...

  2. FURNACES OF ROTARY HEATING

    Directory of Open Access Journals (Sweden)

    S. L. Ровин

    2004-01-01

    Full Text Available In the article there are analyzed the different ways of thermal treatment and melting of polydisperse materials and there are presented the developed by authors original coaxial-cylinder furnace settings, allowing to increase considerably the efficiency and productivity of technological process.  

  3. Optimization of submerged vane parameters

    Indian Academy of Sciences (India)

    Submerged vanes are airfoils which are in general placed at certain angle with respect to the flow direction in a channel to induce artificial circulations downstream. By virtue of these artificially generated circulations, submerged vanes were utilized to protect banks of rivers against erosion, to control shifting of rivers, to avoid ...

  4. Optimization of submerged vane parameters

    Indian Academy of Sciences (India)

    H Sharma

    velocities simulated from CFD using standard k-x model were very much in accordance with what it was measured by Wang and Odgaard [4]. Thus, model can be used to study the turbulence characteristics around submerged vanes and to predict various parameters downstream of the submerged vanes. After the model ...

  5. Submerged AUV Charging Station

    Science.gov (United States)

    Jones, Jack A.; Chao, Yi; Curtin, Thomas

    2014-01-01

    Autonomous Underwater Vehicles (AUVs) are becoming increasingly important for military surveillance and mine detection. Most AUVs are battery powered and have limited lifetimes of a few days to a few weeks. This greatly limits the distance that AUVs can travel underwater. Using a series of submerged AUV charging stations, AUVs could travel a limited distance to the next charging station, recharge its batteries, and continue to the next charging station, thus traveling great distances in a relatively short time, similar to the Old West “Pony Express.” One solution is to use temperature differences at various depths in the ocean to produce electricity, which is then stored in a submerged battery. It is preferred to have the upper buoy submerged a reasonable distance below the surface, so as not to be seen from above and not to be inadvertently destroyed by storms or ocean going vessels. In a previous invention, a phase change material (PCM) is melted (expanded) at warm temperatures, for example, 15 °C, and frozen (contracted) at cooler temperatures, for example, 8 °C. Tubes containing the PCM, which could be paraffin such as pentadecane, would be inserted into a container filled with hydraulic oil. When the PCM is melted (expanded), it pushes the oil out into a container that is pressurized to about 3,000 psi (approx equals 20.7 MPa). When a valve is opened, the high-pressure oil passes through a hydraulic motor, which turns a generator and charges a battery. The low-pressure oil is finally reabsorbed into the PCM canister when the PCM tubes are frozen (contracted). Some of the electricity produced could be used to control an external bladder or a motor to the tether line, such that depth cycling is continued for a very long period of time. Alternatively, after the electricity is generated by the hydraulic motor, the exiting low-pressure oil from the hydraulic motor could be vented directly to an external bladder on the AUV, such that filling of the bladder

  6. Driven Motion and Instability of an Atmospheric Pressure Arc

    Energy Technology Data Exchange (ETDEWEB)

    Max Karasik

    1999-12-01

    Atmospheric pressure arcs are used extensively in applications such as welding and metallurgy. However, comparatively little is known of the physics of such arcs in external magnetic fields and the mechanisms of the instabilities present. In order to address questions of equilibrium and stability of such arcs, an experimental arc furnace is constructed and operated in air with graphite cathode and steel anode at currents 100-250 A. The arc is diagnosed with a gated intensified camera and a collimated photodiode array, as well as fast voltage and current probes.

  7. Numerical modeling of transferred arc melting bath heating; Modelisation numerique du chauffage de bains par arc transfere

    Energy Technology Data Exchange (ETDEWEB)

    Bouvier, A. [Electricite de France, 77 - Moret sur Loing (France). Direction des Etudes et Recherches; Trenty, L.; Guillot, J.B. [Ecole Centrale de Paris, Laboratoire EM2C. CNRS, 92 - Chatenay-Malabry (France); Delalondre, C. [Electricite de France (EDF), 78 - Chatou (France). Direction des Etudes et Recherches

    1997-12-31

    This paper presents the modeling of a transferred electric arc inside a bath of melted metal. After a recall of the context of the study, the problem of the modeling, which involves magnetohydrodynamic coupling inside the arc and the bath, is described. The equations that govern the phenomena inside the arc and the bath are recalled and the approach used for the modeling of the anode region of the arc is explained using a 1-D sub-model. The conditions of connection between arc and bath calculations are explained and calculation results obtained with a 200 kW laboratory furnace geometry are presented. (J.S.) 8 refs.

  8. Effect of heat input on dilution and heat affected zone in submerged ...

    Indian Academy of Sciences (India)

    Submerged arc welding (SAW) is a fusion joining process, known for its high deposition capabilities. This process is useful in joining thick section components used in various industries. Besides joining, SAW can also be used for surfacing applications. Heat Affected Zone (HAZ) produced within the base metal as a result of ...

  9. Effect of heat input on dilution and heat affected zone in submerged ...

    Indian Academy of Sciences (India)

    Effect of heat input on dilution and heat affected zone in submerged arc welding process. HARI OM1,∗ and SUNIL PANDEY2. 1Department of Mechanical Engineering, YMCA University of Science and. Technology, Sector 06, Faridabad 121 006, India. 2Department of Mechanical Engineering, Indian Institute of Technology ...

  10. Cathodic arcs

    Energy Technology Data Exchange (ETDEWEB)

    Anders, Andre

    2003-10-29

    Cathodic arc plasma deposition has become the technology of choice for hard, wear and corrosion resistant coatings for a variety of applications. The history, basic physics of cathodic arc operation, the infamous macroparticle problem and common filter solutions, and emerging high-tech applications are briefly reviewed. Cathodic arc plasmas standout due to their high degree of ionization, with important consequences for film nucleation, growth, and efficient utilization of substrate bias. Industrial processes often use cathodic arc plasma in reactive mode. In contrast, the science of arcs has focused on the case of vacuum arcs. Future research directions include closing the knowledge gap for reactive mode, large area coating, linear sources and filters, metal plasma immersion process, with application in high-tech and biomedical fields.

  11. INFLUENCE OF THE MODERN SYSTEMS OF THE BLAST STEEL-FURNACE ELECTRICAL PARAMETERS CONTROL ON CAPACITY AND TECHNICAL AND ECONOMICAL INDICES OF MELTING

    Directory of Open Access Journals (Sweden)

    D. N. Andrianov

    2006-01-01

    Full Text Available The reduction of time under the current, electric energy rate, electrodes rate at working of arc steel-furnace with new transformer of capacity 95 MBA and with regulating system SIMELT-AC-NEC are noted.

  12. Drought and submergence tolerance in plants

    Science.gov (United States)

    Du, Hewei; Zhou, Yufan; Oksenberg, Nir; Ronald, Pamela

    2017-11-14

    The invention provides methods of genetically modified plants to increase tolerance to drought and/or submergence. The invention additionally provides plants having increased drought and/or submergence tolerance engineered using such methods.

  13. Furnace brazing under partial vacuum

    Science.gov (United States)

    Mckown, R. D.

    1979-01-01

    Brazing furnace utilizing partial-vacuum technique reduces tooling requirements and produces better bond. Benefit in that partial vacuum helps to dissociate metal oxides that inhibit metal flow and eliminates heavy tooling required to hold parts together during brazing.

  14. Review of furnace modeling

    Energy Technology Data Exchange (ETDEWEB)

    Krishna, C. R.

    1978-06-01

    There has been a spurt of recent activity in developing and applying numerical modeling to combustors and furnaces. The purpose of this review is to provide a brief overview of these recent developments and draw conclusions on the scope for further work in the area of modeling. A brief qualitative review of the various models that have been developed is presented. The models show a progressive recognition of the complexity of turbulence-chemistry interactions and attempts to include more recent submodels of such interactions. There are attempts to incorporate the three-dimensional character of fluid flows and solve the elliptic equations arising in recirculating flows. Flux models of radiation transfer are being included in the energy transport equations. Efficient numerical algorithms are being developd to solve the finite difference form of a set of elliptic, partial differential equations. The test of the success of modeling lies, obviously, in comparison with experimental measurements. Such experiments are being undertaken, but, the techniques of measurements also need development before detailed comparison can be made. The measurements made seem to indicate qualitative agreement of model predictions with limited laboratory measurements. It is concluded from the review that there is still need for development in several areas including turbulence (and turbulence-chemistry interactions) modeling, liquid and solid fuel introduction, interaction with the flow and combustion, models for soot formation, and experimental validation.

  15. Fossil fuel furnace reactor

    Science.gov (United States)

    Parkinson, William J.

    1987-01-01

    A fossil fuel furnace reactor is provided for simulating a continuous processing plant with a batch reactor. An internal reaction vessel contains a batch of shale oil, with the vessel having a relatively thin wall thickness for a heat transfer rate effective to simulate a process temperature history in the selected continuous processing plant. A heater jacket is disposed about the reactor vessel and defines a number of independent controllable temperature zones axially spaced along the reaction vessel. Each temperature zone can be energized to simulate a time-temperature history of process material through the continuous plant. A pressure vessel contains both the heater jacket and the reaction vessel at an operating pressure functionally selected to simulate the continuous processing plant. The process yield from the oil shale may be used as feedback information to software simulating operation of the continuous plant to provide operating parameters, i.e., temperature profiles, ambient atmosphere, operating pressure, material feed rates, etc., for simulation in the batch reactor.

  16. Submerged membrane distillation for desalination of water

    KAUST Repository

    Francis, Lijo

    2016-10-27

    Submerged membrane modules for use for desalination of water are disclosed. In one or more aspects, the membrane modules can be submerged either in a feed solution tank or the feed solution can pass through the lumen side of the membrane submerged within the tank. The feed solution can be a water-based feed stream containing an amount of salt.

  17. The use of submerged-arc welding flux slag as raw material for the fabrication of multiple-use mortars and bricks Uso de escória de fluxo de soldagem a arco submerso como matéria-prima para a fabricação de argamassas de múltiplo uso e tijolos

    Directory of Open Access Journals (Sweden)

    Caroline Espinosa Viana

    2009-09-01

    Full Text Available This work has as objective to analyze the recycling possible uses of the slag of welding flux (SWF in the civil construction. It was searched the liability of SWF as substitute of sand in the production of multiple-use mortars and clay for the production of ceramic bricks. SWF has origin in the submerged-arc welding (SAW, and have been used slags of the acid, neutral and basic types, according to its neutrality. Mortars have been made containing the three types of SWF and in addition a reference mortar made with sand. Physical and mineralogical characteristics of each SWF were studied, and the physical properties (consistency and density and mechanical properties (compressive and tensile strengths of the mortars were analyzed. Ceramic pieces have been made containing kaolinitic sedimentary clay up to 10 wt. % of SWF. The pieces were prepared by uniaxial pressing and fired at 950ºC. The following properties after firing were determined: linear shrinkage, water absorption, apparent porosity, apparent density, and flexural strength. The results show that for multiple-use mortars, SWF reached excellent results, being an overall substitute for sand as fine aggregate. For ceramic bricks, SWF can also be used as partial substitute for red clay. Both applications of SWF significantly contributes for the reduction of the ambient impact: on one hand, reducing the extraction of natural sand and clay, on other hand, contributing for the reduction of the risk of ground water contamination due to the inadequate disposal of the SWF.Este trabalho tem como objetivo avaliar possíveis usos para a reciclagem da escória de fluxo de soldagem (EFS na construção civil. Foi pesquisada a possibilidade do uso da EFS como substituto da areia na produção de argamassas de múltiplo-uso e substituição da argila na produção de tijolos. A EFS tem origem na soldagem a arco submerso (SAS, e foram usadas escórias dos tipos ácida, neutra e básica, conforme sua

  18. A comparative study of modelling AC electric arc by one-dimensional interpolation for power system harmonics analysis

    Directory of Open Access Journals (Sweden)

    Liu Yu-Jen

    2016-01-01

    Full Text Available Electric arc is a discharge phenomenon caused by particular electrical events and arc produced facilities in power system, for example the occurrence of short-circuit fault in feeders and the use of electric arc furnace for steel-making. All of these electric arcs have a highly nonlinear nature and can be considered as a significant source of power quality problems. To investigate the impacts of the electric arcs on power quality studies the development of the electric arc models for simulation analysis is became necessary. This paper thus presents the use of different one-dimensional interpolation methods for modelling the alternating current electric arc. The performances of different methods are compared by simulation results that are derived from the modelling of an alternating current electric arc furnace load and a low-frequency fluorescent tube.

  19. Synthesis of aluminium nanoparticles by arc evaporation of an ...

    Indian Academy of Sciences (India)

    Administrator

    Abstract. Aluminium nanoparticles (Al Nps) are synthesized using arc discharge method by applying direct current between aluminium electrodes in liquid environment without any use of vacuum equipment, heat exchangers, high temperatures furnaces and inert gases. After synthesis of Al Nps, in situ coating process on.

  20. High Efficiency Solar Furnace Core Project

    Data.gov (United States)

    National Aeronautics and Space Administration — It is proposed to develop a high efficiency solar furnace core that greatly lessens the heat losses from the furnace core, either greatly reducing the amount of...

  1. Electrostatic Levitation Furnace for the ISS

    Science.gov (United States)

    Murakami, Keiji; Koshikawa, Naokiyo; Shibasaki, Kohichi; Ishikawa, Takehiko; Okada, Junpei; Takada, Tetsuya; Arai, Tatsuya; Fujino, Naoki; Yamaura, Yukiko

    2012-01-01

    JAXA (Japan Aerospace Exploration Agency) has just started the development of Electrostatic Levitation Furnace to be launched in 2014 for the ISS. This furnace can control the sample position with electrostatic force and heat it above 2000 degree Celsius using semiconductor laser from four different directions. The announcement of Opportunity will be issued soon for this furnace. In this paper, we will show the specifications of this furnace and also the development schedule

  2. Training Guidelines: Glass Furnace Operators.

    Science.gov (United States)

    Ceramics, Glass, and Mineral Products Industry Training Board, Harrow (England).

    Technological development in the glass industry is constantly directed towards producing high quality glass at low operating costs. Particularly, changes have taken place in melting methods which mean that the modern furnace operator has greater responsibilities than any of his predecessors. The complexity of control systems, melting rates, tank…

  3. Caracterização e avaliação da resistência à corrosão na soldagem de tubulação de aço inoxidável duplex UNS S31803 pelo processo a arco submerso Characterization and evaluation of corrosion resistance of welded joint of duplex stainless steel pipe UNS S31803 by submerged arc process

    Directory of Open Access Journals (Sweden)

    Juan Manuel Pardal

    2011-12-01

    Full Text Available O presente trabalho apresenta os resultados da caracterização e avaliação da resistência à corrosão de uma junta soldada correspondente a uma tubulação de aço inoxidável duplex (AID UNS S31803 de 35 mm de espessura de parede soldada pelos processos de soldagem TIG (GTAW na raiz e arco submerso (SAW no enchimento e acabamento. Foram empregados como consumíveis de soldagem metais de adição de liga 25Cr-9Ni-4Mo (% em peso. Os resultados da caracterização das propriedades mecânicas, composição química e resistência à corrosão em diversas regiões da junta soldada foram comparados com os obtidos para o metal de base da tubulação, assim como com os valores mínimos exigidos pelas normas de projeto. Os resultados obtidos demonstram claramente a possibilidade da implementação do processo SAW na pré fabricação de tubulações de paredes espessas de AID, tendo em vista os resultados das propriedades analisadas e a grande demanda na construção e montagem de tubulações desta família de aço inoxidáveis na indústria offshore.This work presents the mechanical properties, microstructural and corrosion resistance evaluation of a welded joint of duplex stainless steel (DSS pipe with 35 mm wall thickness. The joint was welded by gas tungsten arc welding (GTAW process in the root passes and submerged arc welding (SAW in the filling and cap passes using filler metals with composition 25Cr-9Ni-4Mo (%wt.. The results of mechanical properties, chemical composition and corrosion resistance characterization in different regions of the welded joint were compared to the base metal and to the specifications required by the standards applied in the project. The main focus of this work was to show the successful utilization of SAW process in the welding of thick wall pipes of DSS. The application of high productivity process such as SAW has a crescent demand in offshore industry.

  4. Alkaline carbonates in blast furnace process

    Directory of Open Access Journals (Sweden)

    P. Besta

    2014-10-01

    Full Text Available The production of iron in blast furnaces is a complex of physical, chemical and mechanical processes. The input raw materials contain not only metallic components, but also a number of negative elements. The most important negative elements include alkaline carbonates. They can significantly affect the course of the blast furnace process and thus the overall performance of the furnace. As a result of that, it is essential to accurately monitor the alkali content in the blast furnace raw materials. The article analyzes the alkali content in input and output raw materials and their impact on the blast furnace process.

  5. Flow and scour around vertical submerged structures

    Indian Academy of Sciences (India)

    Although past investigations establish the effect of various parameters on scour around vertical submerged structures for live and clear water condition, yet further studies are required to analyze the scour around group of submerged structures for various bed sediments, understand the flow physics around the group and ...

  6. Anomalous behavior of the steel alloying elements in the genetic structure of the solid metal at its smelting in electric furnaces

    Directory of Open Access Journals (Sweden)

    Олександр Михайлович Скребцов

    2016-07-01

    Full Text Available Melting process in an electric arc furnace and transformations taking place in solidified metals are not thoroughly understood yet. This article is devoted to these phenomena in liquid and solid metal and therefore is relevant at the moment. The authors sampled molten metal during all periods of mild steel smelting in an electric arc furnace beginning from melting the charge up to metal outlet out of the furnace into the ladle. Samples were analyzed for chemical elements content, and the microstructure of solidified samples (the ratio of ferrite and pearlite. It has been found that elements expanding γ – phase domain of existence (Mn, Ni during oxidation act similarly at deoxidation, but much weaker. This fact is interesting for science, it is advisable that these phenomena should be checked for the metal melted in other melting units – induction and crucible furnaces

  7. Fabrication of graphene from graphite by a thermal assisted vacuum arc discharge system

    Science.gov (United States)

    Cheng, Guo-Wei; Chu, Kevin; Chen, Jeng Shiung; Tsai, Jeff T. H.

    2017-04-01

    In this study, graphene was fabricated on copper foils using a high temperature furnace embedded in a vacuum arc discharge method. Combining the advantages of chemical vapor deposition and vacuum arc discharge, single-layer graphene can be fabricated at 600 °C base temperature from the mini furnace embedded with a fast heating via the photon radiation from the vacuum arc to 1100 °C on the substrates' surface. The optimal fabrication condition was determined through a series of experiments on ambient pressure, processing time, arc currents, and the cooling process. Observations by scanning electron microscopy, Raman spectroscopy, and optical microscopy showed that the main products were single-layer graphene, which has a uniform thickness across the entire substrate. The results demonstrated that the combination of a vacuum arc with a thermal method that uses graphite as a carbon source provides a low-cost and straight forward method to synthesize graphene films for graphene-based applications.

  8. Submergence rice cultivation in southern Bangladesh: farmers opinion and adaptations practices

    Directory of Open Access Journals (Sweden)

    AKM Abdul Ahad Biswas

    2015-12-01

    Full Text Available Rice productivity in coastal Bangladesh is lower than the national average and total coastal area is considered to be submergence-prone and higher vulnerable in July to January cropping season. The selected study areas are Kalapara and Patuakhali Sadar Upazila that are too vulnerable to agriculture practices. Field survey was conducted during 01st June to 30th July, 2015 to investigate the impact of submergence on Aman rice cultivation (ARC, existing adopted local adaptation practices with impacts and options to address the submergence problem. Primary data was collected through Focus Group Discussion (FGD, Individual Interview and Key Informant Interview methods and secondary data was collected from different secondary sources. A well-structured pretested questionnaire schedule was developed keeping in mind the objectives and variables under this study. After cyclone SIDR and AILA devastation, the rate of traditional ARC is decreasing every year and in 2015 it was 26.51%. Recently farmers have adopted new cropping practices and strategies like modern ARC in Aman season as single crop; Boro-Aus-Aman season as triple crop and Aus-Aman season as double crop are practicing. Approximately all farmers have adopted to grow stress tolerant rice varieties (STRV; farmer’s curiosities to familiar with and to have the STRV are encouraging. Farmers were fully adopted BRRIdhan52 rice cultivation with positive perceptions of higher yield and lower production cost. Therefore it can be concluded that the intensity of adoption of adaptation and mitigation measures are significantly influenced positively by the STRV yield capability; farmer’s participation in intervention programs; livelihood diversification; frequency of extension personnel contact; submergence and inundation characteristics; tolerance attributes of STRV and availability of STRV cultivation information.International Journal of Environment Vol.4(4 2015: 100-113

  9. Chapters in the industrial history of plasma arcs: The precursors (1800-1900); fixation of atmospheric nitrogen (1898-1920)

    Science.gov (United States)

    Bailleux, C.

    1981-12-01

    Early experiments involving plasma arc discharges are recalled, including Humphry Davy's electric egg, and Birkeland's disastrous attempt to build an electric cannon. The development of arc furnaces is traced, and the search for new sources of nitrogen at the turn of the century is described.

  10. Arc melter demonstration baseline test results

    Energy Technology Data Exchange (ETDEWEB)

    Soelberg, N.R.; Chambers, A.G.; Anderson, G.L.; Oden, L.L.; O`Connor, W.K.; Turner, P.C.

    1994-07-01

    This report describes the test results and evaluation for the Phase 1 (baseline) arc melter vitrification test series conducted for the Buried Waste Integrated Demonstration program (BWID). Phase 1 tests were conducted on surrogate mixtures of as-incinerated wastes and soil. Some buried wastes, soils, and stored wastes at the INEL and other DOE sites, are contaminated with transuranic (TRU) radionuclides and hazardous organics and metals. The high temperature environment in an electric arc furnace may be used to process these wastes to produce materials suitable for final disposal. An electric arc furnace system can treat heterogeneous wastes and contaminated soils by (a) dissolving and retaining TRU elements and selected toxic metals as oxides in the slag phase, (b) destroying organic materials by dissociation, pyrolyzation, and combustion, and (c) capturing separated volatilized metals in the offgas system for further treatment. Structural metals in the waste may be melted and tapped separately for recycle or disposal, or these metals may be oxidized and dissolved into the slag. The molten slag, after cooling, will provide a glass/ceramic final waste form that is homogeneous, highly nonleachable, and extremely durable. These features make this waste form suitable for immobilization of TRU radionuclides and toxic metals for geologic timeframes. Further, the volume of contaminated wastes and soils will be substantially reduced in the process.

  11. Iodine Removal Efficiency in Non-Submerged and Submerged Self-Priming Venturi Scrubber

    Energy Technology Data Exchange (ETDEWEB)

    Ali, Majid; Yan, Changqi; Sun, Zhongning; Gu, Haifeng; Wang, Junlong; Mehboob; Khurram [Harbin Engineering Univ., Harbin (China)

    2013-04-15

    The objective of this conducted research is to study the iodine removal efficiency in a self-priming venturi scrubber for submerged and non-submerged operating conditions experimentally and theoretically. The alkaline solution is used as an absorbent, which is prepared by dissolving sodium hydroxide (NaOH) and sodium thiosulphate (Na{sub 2}S{sub 2}O{sub 3}) in water to remove the gaseous iodine (I{sub 2}) from the gas. Iodine removal efficiency is examined at various gas flow rates and inlet concentrations of iodine for submerged and non-submerged operating conditions. In the non-submerged venturi scrubber, only the droplets take part in iodine removal efficiency. However, in a submerged venturi scrubber condition, the iodine gas is absorbed from gas to droplets inside the venturi scrubber and from bubbles to surrounding liquid at the outlet of a venturi scrubber. Experimentally, it is observed that the iodine removal efficiency is greater in the submerged venturi scrubber as compare to a non-submerged venturi scrubber condition. The highest iodine removal efficiency of 0.99±0.001 has been achieved in a submerged self-priming venturi scrubber condition. A mathematical correlation is used to predict the theoretical iodine removal efficiency in submerged and non-submerged conditions, and it is compared against the experimental results. The Wilkinson et al. correlation is used to predict the bubble diameter theoretically whereas the Nukiyama and Tanasawa correlation is used for droplet diameter. The mass transfer coefficient for the gas phase is calculated from the Steinberger and Treybal correlation. The calculated results for a submerged venturi scrubber agree well with experimental results but underpredicts in the case of the non-submerged venturi scrubber.

  12. IODINE REMOVAL EFFICIENCY IN NON-SUBMERGED AND SUBMERGED SELF-PRIMING VENTURI SCRUBBER

    Directory of Open Access Journals (Sweden)

    MAJID ALI

    2013-04-01

    Full Text Available The objective of this conducted research is to study the iodine removal efficiency in a self-priming venturi scrubber for submerged and non-submerged operating conditions experimentally and theoretically. The alkaline solution is used as an absorbent, which is prepared by dissolving sodium hydroxide (NaOH and sodium thiosulphate (Na2S2O3 in water to remove the gaseous iodine (I2 from the gas. Iodine removal efficiency is examined at various gas flow rates and inlet concentrations of iodine for submerged and non-submerged operating conditions. In the non-submerged venturi scrubber, only the droplets take part in iodine removal efficiency. However, in a submerged venturi scrubber condition, the iodine gas is absorbed from gas to droplets inside the venturi scrubber and from bubbles to surrounding liquid at the outlet of a venturi scrubber. Experimentally, it is observed that the iodine removal efficiency is greater in the submerged venturi scrubber as compare to a non-submerged venturi scrubber condition. The highest iodine removal efficiency of 0.99±0.001 has been achieved in a submerged self-priming venturi scrubber condition. A mathematical correlation is used to predict the theoretical iodine removal efficiency in submerged and non-submerged conditions, and it is compared against the experimental results. The Wilkinson et al. correlation is used to predict the bubble diameter theoretically whereas the Nukiyama and Tanasawa correlation is used for droplet diameter. The mass transfer coefficient for the gas phase is calculated from the Steinberger and Treybal correlation. The calculated results for a submerged venturi scrubber agree well with experimental results but underpredicts in the case of the non-submerged venturi scrubber.

  13. Measurement of airflow in residential furnaces

    Energy Technology Data Exchange (ETDEWEB)

    Biermayer, Peter J.; Lutz, James; Lekov, Alex

    2004-01-24

    In order to have a standard for furnaces that includes electricity consumption or for the efficiency of furnace blowers to be determined, it is necessary to determine the airflow of a furnace or furnace blower. This study focused on airflow testing, in order to determine if an existing test method for measuring blower airflow could be used to measure the airflow of a furnace, under conditions seen in actual installations and to collect data and insights into the operating characteristics of various types of furnace blowers, to use in the analysis of the electricity consumption of furnaces. Results of the measured airflow on furnaces with three types of blower and motor combinations are presented in the report. These included: (1) a forward-curved blower wheel with a typical permanent split capacitor (PSC) motor, (2) a forward-curved blower wheel with an electronically-commutated motor (ECM), and (3) a prototype blower, consisting of a backward-inclined blower wheel matched to an ECM motor prototype, which is being developed as an energy-saving alternative to conventional furnace blowers. The testing provided data on power consumption, static and total pressure, and blower speed.

  14. Materials treatment at solar furnaces

    Energy Technology Data Exchange (ETDEWEB)

    Martinez, D.

    2002-07-01

    In the modern age, beginning in the fifties, solar furnaces have been used as a tool for research in materials technologies and treatment, as well as chemical reactor test beds. However, this is not the first time man has attempted to use sunlight as a means of manipulating the materials that surround us. During the Renaissance, Leonardo da Vinci proposed the construction of a six-kilometer parabolic mirror able to heat any boiler for a dye factory and the sculptor Andrea del Verrochio used a solar mirror to weld the parts of a spherical copper support for a lantern at Santa Maria del Fiore in Florence. At present, the materials treatment work in solar furnaces may be summarized as follows: the study of physical-thermal properties of materials at high temperatures-innovative treatments impossible to carry out with the conventional manufacturing processes, which improve certain properties of materials that are going to work under very severe conditions improving the results of industrial materials treatments such as laser surface tempering testing under laboratory conditions of materials which will have to undergo extreme conditions at high temperatures (ceramic coating of aircraft and space vehicles, turbine blades, power brake discs, electrical contacts, nuclear reactors, etc.) With regard to high temperature chemical applications, experiments are being carried out in detoxification, gasification of solid fuels, chemical reaction kinetics studies and direct absorption particle reactors. (Author) 31 refs.

  15. Materials treatment at Solar Furnaces

    Energy Technology Data Exchange (ETDEWEB)

    Martinez, D. [Ciemat. Plataforma Solar de Almeria. Almeria (Spain)

    2000-07-01

    In the modern age, beginning in the fifties, solar furnaces have been used as a tool for research in materials technologies and treatment, as well as chemical reactor test beds. However, this is not the first time man has attempted to use sunlight as a means of manipulating the materials that surround us. During the Renaissance, Leonardo da Vinci proposed the construction of a six-kilometer parabolic mirror able to heat any boiler for a dye factory and the sculptor Andrea del Verrochio used a solar mirror to weld the parts of a spherical copper support for a lantern at Santa Maria del Fiore in Florence. At present, the materials treatment work in solar furnaces may be summarized as follows: -the study of physical-thermal properties of materials at high temperatures -innovative treatments impossible to carry out with the conventional manufacturing processes, which improve certain properties of materials that are going to work under very severe conditions -improving the results of industrial materials treatments such as laser surface tempering -testing under laboratory conditions of materials which will have to undergo extreme conditions at high temperatures (ceramic coating of aircraft and space vehicles, turbine blades, power brake discs, electrical contacts, nuclear reactors, etc.) With regard to high temperature chemical applications, experiments are being carried out in detoxification, gasification of solid fuels, chemical reaction kinetics studies and direct absorption particle reactors. (Author) 31 refs.

  16. Refractory of Furnaces to Reduce Environmental Impact

    Energy Technology Data Exchange (ETDEWEB)

    Hanzawa, Shigeru, E-mail: hanzawa@ngk.co.jp [NGK Insulators, LTD., Mizuho, Nagoya (Japan)

    2011-10-29

    The energy load of furnaces used in the manufacturing process of ceramics is quite large. Most of the environmental impact of ceramics manufacturing is due to the CO{sub 2} produced from this high energy load. To improve this situation, R and D has focused on furnace systems and techniques of control in order to reduce energy load. Since furnaces are comprised of refractory, consideration of their mechanical and thermal characteristics is important. Herein are described several refractory types which were chosen through comparison of the characteristics which contribute to heat capacity reduction, heat insulating reinforcement and high emissivity, thereby improving thermal radiation heat transfer efficiency to the ceramic articles. One selected refractory material which will reduce the environmental impact of a furnace, chosen considering low heat capacity and high emissivity characteristics, is SiC. In this study, thermal radiation heat transfer efficiency improvement and its effect on ceramic articles in the furnace and oxidation behaviour were investigated at 1700K. A high density SiC refractory, built into the furnace at construction, has relatively high oxidation durability and has the ability to reduce environmental impact-CO{sub 2} by 10 percent by decreasing the furnace's energy load. However, new oxidation prevention techniques for SiC will be necessary for long-term use in industrial furnaces, because passive to active oxidation transition behaviour of commercial SiC refractory is coming to close ideal.

  17. Critical Analysis of Moving Heat Source Shape for ARC Welding Process of High Deposition Rate

    Czech Academy of Sciences Publication Activity Database

    Ghosh, A.; Hloch, Sergej; Chattopadhyaya, S.

    2014-01-01

    Roč. 21, č. 1 (2014), s. 95-98 ISSN 1330-3651 Institutional support: RVO:68145535 Keywords : Gaussian heat distribution * oval heat source shape * Submerged Arc Welding Subject RIV: JQ - Machines ; Tools Impact factor: 0.579, year: 2014 http://hrcak.srce.hr/index.php?show=clanak&id_clanak_jezik=172337

  18. Behavior of sustained high-current arcs on molten-alloy electrodes during vacuum consumable-arc remelting

    Science.gov (United States)

    Zanner, F. J.; Bertram, L. A.

    Vacuum consumable arc remelting is a casting process carried out in a vacuum with the aim of remelting the consumable electrode in such a way that the new ingot has improved chemical and physical homogeneity. The power which causes the melting is supplied by a vacuum arc burning between the electrodes. In order to determine the furnace partitions of electrical power and current, experiments were conducted on molten faced round electrodes. The quasi-steady melt rate was determined for both horizontally opposed 15 cm dia. Ni electrodes and for vertically suspended 40 cm dia. Inconel 718 electrodes.

  19. Gas arc constriction for plasma arc welding

    Science.gov (United States)

    McGee, William F. (Inventor); Rybicki, Daniel J. (Inventor)

    1994-01-01

    A welding torch for plasma arc welding apparatus has an inert gas applied circumferentially about the arc column externally of the constricting nozzle so as to apply a constricting force on the arc after it has exited the nozzle orifice and downstream of the auxiliary shielding gas. The constricting inert gas is supplied to a plenum chamber about the body of the torch and exits through a series of circumferentially disposed orifices in an annular wall forming a closure at the forward end of the constricting gas plenum chamber. The constricting force of the circumferential gas flow about the arc concentrates and focuses the arc column into a more narrow and dense column of energy after exiting the nozzle orifice so that the arc better retains its energy density prior to contacting the workpiece.

  20. Impeller Submergence Depth for Stirred Tanks

    Directory of Open Access Journals (Sweden)

    Thiyam T. Devi

    2011-11-01

    Full Text Available Impeller submergence governs the performance of mixing tanks employed in oxygen transfer operation. Present work experimentally investigates the effect of impeller submergence depths on oxygen transfer and corresponding power consumption. It has been found that at higher range of impeller submergence, mixing tanks consume less power and gives higher values of oxygen transfer coefficient. Optimal range of submergence depth is 0.7 to 0.9 times the impeller diameter. Copyright ©2011 BCREC UNDIP. All rights reserved.(Received: 4th March 2011; Revised: 12nd July 2011; Accepted: 14th July 2011[How to Cite: T.T. Devi, A.P. Sinha, M. Thakre, and B. Kumar. (2011. Impeller Submergence Depth for Stirred Tanks. Bulletin of Chemical Reaction Engineering & Catalysis, 6 (2: 123-128. doi:10.9767/bcrec.6.2.826.123-128][How to Link / DOI: http://dx.doi.org/10.9767/bcrec.6.2.826.123-128 || or local: http://ejournal.undip.ac.id/index.php/bcrec/article/view/826] | View in 

  1. Characterization of Ladle Furnace Slag from Carbon Steel Production as a Potential Adsorbent

    Directory of Open Access Journals (Sweden)

    Ankica Rađenović

    2013-01-01

    Full Text Available A promising type of steel slag for applications is the ladle furnace (LF slag, which is also known as the basic slag, the reducing slag, the white slag, and the secondary refining slag. The LF slag is a byproduct from further refining molten steel after coming out of a basic oxygen furnace (BOF or an electric arc furnace (EAF. The use of the LF slag in further applications requires knowledge of its characteristics. The LF slag characterization in this paper has been performed using the following analytical methods: chemical analysis by energy dispersive spectrometry (EDS, mineralogical composition by X-ray diffraction (XRD, surface area properties by the Brunauer-Emmett-Teller (BET and the Barrett-Joyner-Halenda (BJH methods, surface chemistry by infrared absorption (FTIR spectroscopy, and morphological analysis by scanning electron microscopy (SEM. The results showed that the main compounds are calcium, silicon, magnesium, and aluminium oxides, and calcium silicates under their various allotropic forms are the major compounds in the LF slag. Surface area properties have shown that the LF slag is a mesoporous material with relatively great BET surface area. The ladle furnace slag is a nonhazardous industrial waste because the ecotoxicity evaluation by its eluate has shown that the LF slag does not contain constituents which might in any way affect the environment harmfully.

  2. Cast construction elements for heat treatment furnaces

    Directory of Open Access Journals (Sweden)

    B. Piekarski

    2011-07-01

    Full Text Available The study presents sketches and photos of the cast creep-resistant components used in various types of heat treatment furnaces. The shape of the elements results from the type of the operation carried out in the furnace, while dimensions are adjusted to the size of the furnace working chamber. The castings are mainly made from the high-alloyed, austenitic chromium-nickel or nickel-chromium steel, selecting the grade in accordance with the furnace operating conditions described by the rated temperature, the type and parameters of the applied operating atmosphere, and the charge weight. Typical examples in this family of construction elements are: crucibles, roller tracks, radiant tubes and guides. The majority of castings are produced in sand moulds.

  3. Blast furnace supervision and control system

    Energy Technology Data Exchange (ETDEWEB)

    Remorino, M.; Lingiardi, O.; Zecchi, M. [Siderar S.A.I.C./Ingdesi, San Nicolas (Argentina)

    1997-12-31

    On December 1992, a group of companies headed by Techint, took over Somisa, the state-owned integrated steel plant located at San Nicolas, Province of Buenos Aires, Argentina, culminating an ambitious government privatization scheme. The blast furnace 2 went into a full reconstruction and relining in January 1995. After a 140 MU$ investment the new blast furnace 2 was started in September 1995. After more than one year of operation of the blast furnace the system has proven itself useful and reliable. The main reasons for the success of the system are: same use interface for all blast furnace areas -- operation, process, maintenance and management, (full horizontal and vertical integration); and full accessibility to all information and process tools though some restrictions apply to field commands (people empowerment). The paper describes the central system.

  4. Multiple hearth furnace for reducing iron oxide

    Energy Technology Data Exchange (ETDEWEB)

    Brandon, Mark M [Charlotte, NC; True, Bradford G [Charlotte, NC

    2012-03-13

    A multiple moving hearth furnace (10) having a furnace housing (11) with at least two moving hearths (20) positioned laterally within the furnace housing, the hearths moving in opposite directions and each moving hearth (20) capable of being charged with at least one layer of iron oxide and carbon bearing material at one end, and being capable of discharging reduced material at the other end. A heat insulating partition (92) is positioned between adjacent moving hearths of at least portions of the conversion zones (13), and is capable of communicating gases between the atmospheres of the conversion zones of adjacent moving hearths. A drying/preheat zone (12), a conversion zone (13), and optionally a cooling zone (15) are sequentially positioned along each moving hearth (30) in the furnace housing (11).

  5. Chamberless residential warm air furnace design

    Energy Technology Data Exchange (ETDEWEB)

    Godfree, J. [Product Design consultant, Pugwash (Canada)

    1996-07-01

    This brief paper is an introduction to the concept of designing residential warm air furnaces without combustion chambers. This is possible since some small burners do not require the thermal support of a combustion chamber to complete the combustion process.

  6. METALLURGICAL ADVANTAGES OF ROTATION TILTING FURNACES

    Directory of Open Access Journals (Sweden)

    S. L. Rovin

    2010-01-01

    Full Text Available It is shown that introduction of rotary tilting furnaces can be a basis for considerable resources saving, lowering of power inputs, reduction of products cost for Byelorussian machine-building enterprises.

  7. Modular Distributed Concentrator for Solar Furnace Project

    Data.gov (United States)

    National Aeronautics and Space Administration — This research proposes to develop a lightweight approach to achieving the high concentrations of solar energy needed for a solar furnace achieving temperatures of...

  8. Waste and dust utilisation in shaft furnaces

    OpenAIRE

    Senk, D.; Babich, A.; Gudenau, H. W.

    2005-01-01

    Wastes and dusts from steel industry, non-ferrous metallurgy and other branches can be utilized e.g. in agglomeration processes (sintering, pelletizing or briquetting) and by injection into shaft furnaces. This paper deals with the second way. Combustion and reduction behaviour of iron- and carbon-rich metallurgical dusts and sludges containing lead, zinc and alkali as well as other wastes with and without pulverized coal (PC) has been studied when injecting into shaft furnaces. Following sha...

  9. Multielement stoichiometry of submerged macrophytes across Yunnan plateau lakes (China)

    National Research Council Canada - National Science Library

    Xing, Wei; Wu, Haoping; Shi, Qiao; Hao, Beibei; Liu, Han; Wang, Zhixiu; Liu, Guihua

    2015-01-01

    .... We predicted that tissue element composition in submerged macrophytes is affected by lake trophic level and taxonomy, and submerged macrophytes have weak stoichiometric homeostasis for all above 16 elements...

  10. Solar Convective Furnace for Metals Processing

    Science.gov (United States)

    Patidar, Deepesh; Tiwari, Sheetanshu; Sharma, Piyush; Pardeshi, Ravindra; Chandra, Laltu; Shekhar, Rajiv

    2015-11-01

    Metals processing operations, primarily soaking, heat treatment, and melting of metals are energy-intensive processes using fossil fuels, either directly or indirectly as electricity, to operate furnaces at high temperatures. Use of concentrated solar energy as a source of heat could be a viable "green" option for industrial heat treatment furnaces. This paper introduces the concept of a solar convective furnace which utilizes hot air generated by an open volumetric air receiver (OVAR)-based solar tower technology. The potential for heating air above 1000°C exists. Air temperatures of 700°C have already been achieved in a 1.5-MWe volumetric air receiver demonstration plant. Efforts to retrofit an industrial aluminium soaking furnace for integration with a solar tower system are briefly described. The design and performance of an OVAR has been discussed. A strategy for designing a 1/15th-scale model of an industrial aluminium soaking furnace has been presented. Preliminary flow and thermal simulation results suggest the presence of recirculating flow in existing furnaces that could possibly result in non-uniform heating of the slabs. The multifarious uses of concentrated solar energy, for example in smelting, metals processing, and even fuel production, should enable it to overcome its cost disadvantage with respect to solar photovoltaics.

  11. Information modeling system for blast furnace control

    Science.gov (United States)

    Spirin, N. A.; Gileva, L. Y.; Lavrov, V. V.

    2016-09-01

    Modern Iron & Steel Works as a rule are equipped with powerful distributed control systems (DCS) and databases. Implementation of DSC system solves the problem of storage, control, protection, entry, editing and retrieving of information as well as generation of required reporting data. The most advanced and promising approach is to use decision support information technologies based on a complex of mathematical models. The model decision support system for control of blast furnace smelting is designed and operated. The basis of the model system is a complex of mathematical models created using the principle of natural mathematical modeling. This principle provides for construction of mathematical models of two levels. The first level model is a basic state model which makes it possible to assess the vector of system parameters using field data and blast furnace operation results. It is also used to calculate the adjustment (adaptation) coefficients of the predictive block of the system. The second-level model is a predictive model designed to assess the design parameters of the blast furnace process when there are changes in melting conditions relative to its current state. Tasks for which software is developed are described. Characteristics of the main subsystems of the blast furnace process as an object of modeling and control - thermal state of the furnace, blast, gas dynamic and slag conditions of blast furnace smelting - are presented.

  12. Technology evaluation report of Retech, Inc., Plasma Centrifugal Furnace, volume 1

    Science.gov (United States)

    1992-07-01

    A demonstration of the Retech, Inc. Plasma Centrifugal Furnace (PCF) was conducted under the Superfund Innovative Technology Evaluation (SITE) Program at the Department of Energy's (DOE's) Component Development and Integration Facility in Butte, Montana. The furnace uses heat generated from a plasma arc to melt and vitrify solid feed material. The feed soil was a mixture of Silver Bow Creek soil and 10 percent by weight No. 2 diesel oil, spiked to provide 28,000 ppm zinc oxide and 1000 ppm hexichlorobenzene in the soil/oil mixture. Pre-treatment soil and scrubber liquor/makeup sampling was performed to characterize the material inputs to the process. Following treatment, the vitrified soil, scrubber liquor, and stack gas were sampled to determine the technology's suitability for use in destroying and immobilizing contaminants in the test soil. The results from the test were used to draw conclusions on the technology. The conclusions derived from the test results are presented.

  13. Plasma-thermal electric furnace for gasification of carbon-containing waste

    Directory of Open Access Journals (Sweden)

    Anshakov A.S.

    2017-01-01

    Full Text Available The plasma-thermal electric furnace for gasification of various carbonaceous wastes (domestic, biological, agricultural, and other organic waste has been created for the first time. Its constituent parts are: hydraulic drive for supplying the packed waste into the reaction zone; gas burner with the thermal power of 42 kW; electric-arc plasmatron with a power of 50 kW; chamber for ash residue melting. The test operation of the electric furnace showed that plasma gasification of carbon-containing materials produces synthesis gas suitable for the needs of heat and electric power industry. The results of thermodynamic calculations are in satisfactory agreement with the experimental data.

  14. Estimating the Condition of the Heat Resistant Lining in an Electrical Reduction Furnace

    Directory of Open Access Journals (Sweden)

    Jan G. Waalmann

    1988-01-01

    Full Text Available This paper presents a system for estimating the condition of the heat resistant lining in an electrical reduction furnace for ferrosilicon. The system uses temperature measured with thermocouples placed on the outside of the furnace-pot. These measurements are used together with a mathematical model of the temperature distribution in the lining in a recursive least squares algorithm to estimate the position of 'the transformation front'. The system is part of a monitoring system which is being developed in the AIP-project: 'Condition monitoring of strongly exposed process equipment in thc ferroalloy industry'. The estimator runs on-line, and results arc presented in colour-graphics on a display unit. The goal is to locate the transformation front with an accuracy of +- 5cm.

  15. DC arc weld starter

    Science.gov (United States)

    Campiotti, Richard H.; Hopwood, James E.

    1990-01-01

    A system for starting an arc for welding uses three DC power supplies, a high voltage supply for initiating the arc, an intermediate voltage supply for sustaining the arc, and a low voltage welding supply directly connected across the gap after the high voltage supply is disconnected.

  16. Oxygen dynamics in submerged rice (Oryza sativa L.)

    DEFF Research Database (Denmark)

    Colmer, Timothy D.; Pedersen, Ole

    2008-01-01

    Complete submergence of plants prevents direct O2 and CO2 exchange with air. Underwater photosynthesis can result in marked diurnal changes in O2 supply to submerged plants. Dynamics in pO2 had not been measured directly for submerged rice (Oryza sativa), but in an earlier study, radial O2 loss...

  17. Benthic bacterial diversity in submerged sinkhole ecosystems.

    Science.gov (United States)

    Nold, Stephen C; Pangborn, Joseph B; Zajack, Heidi A; Kendall, Scott T; Rediske, Richard R; Biddanda, Bopaiah A

    2010-01-01

    Physicochemical characterization, automated ribosomal intergenic spacer analysis (ARISA) community profiling, and 16S rRNA gene sequencing approaches were used to study bacterial communities inhabiting submerged Lake Huron sinkholes inundated with hypoxic, sulfate-rich groundwater. Photosynthetic cyanobacterial mats on the sediment surface were dominated by Phormidium autumnale, while deeper, organically rich sediments contained diverse and active bacterial communities.

  18. Production of extracellular aspartic protease in submerged ...

    African Journals Online (AJOL)

    Yomi

    29(1): 1-6. Fraile ER, Bernardinelli SE, Handel M, Jauregui AM (1978). Selección de cepas de Mucor sp productoras de enzimas coagulantes de leche. Rev. Arg. Microbiol. 10(2): 65-69. Ghareib M, Hamdy HS, Khalil AA (2001). Production of intracellular milk clotting enzyme in submerged cultures of Fusarium subglutinans.

  19. Topology optimization for submerged buoyant structures

    NARCIS (Netherlands)

    Picelli, R.; van Dijk, R.; Vicente, W.M.; Pavanello, R.; Langelaar, M.; van Keulen, A.

    2017-01-01

    This paper presents an evolutionary structural topology optimization method for the design of completely submerged buoyant modules with design-dependent fluid pressure loading. This type of structure is used to support offshore rig installation and pipeline transportation at all water depths. The

  20. Production of extracellular aspartic protease in submerged ...

    African Journals Online (AJOL)

    Fungal milk-clotting enzymes have gained value as bovine Chymosin substitutes in the cheese industry. In this work, the effects of culture conditions on the production of extracellular milk clotting enzymes from Mucor mucedo DSM 809 in submerged fermentation were studied. The maximum activity was observed after 48 h ...

  1. Geologic framework of the Aleutian arc, Alaska

    Science.gov (United States)

    Vallier, Tracy L.; Scholl, David W.; Fisher, Michael A.; Bruns, Terry R.; Wilson, Frederic H.; von Huene, Roland E.; Stevenson, Andrew J.

    1994-01-01

    The Aleutian arc is the arcuate arrangement of mountain ranges and flanking submerged margins that forms the northern rim of the Pacific Basin from the Kamchatka Peninsula (Russia) eastward more than 3,000 km to Cooke Inlet (Fig. 1). It consists of two very different segments that meet near Unimak Pass: the Aleutian Ridge segment to the west and the Alaska Peninsula-the Kodiak Island segment to the east. The Aleutian Ridge segment is a massive, mostly submerged cordillera that includes both the islands and the submerged pedestal from which they protrude. The Alaska Peninsula-Kodiak Island segment is composed of the Alaska Peninsula, its adjacent islands, and their continental and insular margins. The Bering Sea margin north of the Alaska Peninsula consists mostly of a wide continental shelf, some of which is underlain by rocks correlative with those on the Alaska Peninsula.There is no pre-Eocene record in rocks of the Aleutian Ridge segment, whereas rare fragments of Paleozoic rocks and extensive outcrops of Mesozoic rocks occur on the Alaska Peninsula. Since the late Eocene, and possibly since the early Eocene, the two segments have evolved somewhat similarly. Major plutonic and volcanic episodes, however, are not synchronous. Furthermore, uplift of the Alaska Peninsula-Kodiak Island segment in late Cenozoic time was more extensive than uplift of the Aleutian Ridge segment. It is probable that tectonic regimes along the Aleutian arc varied during the Tertiary in response to such factors as the directions and rates of convergence, to bathymetry and age of the subducting Pacific Plate, and to the volume of sediment in the Aleutian Trench.The Pacific and North American lithospheric plates converge along the inner wall of the Aleutian trench at about 85 to 90 mm/yr. Convergence is nearly at right angles along the Alaska Peninsula, but because of the arcuate shape of the Aleutian Ridge relative to the location of the plates' poles of rotation, the angle of convergence

  2. The induction furnace as a melting facility in steel production. Pt. 1. Features of induction furnaces used in steel production; Der Induktionsofen als Schmelzaggregat fuer die Stahlerzeugung. T. 1. Merkmale von Induktionsoefen in der Stahlerzeugung

    Energy Technology Data Exchange (ETDEWEB)

    Chaabet, Mohamed; Doetsch, Erwin [ABP Induction Systems GmbH, Dortmund (Germany)

    2011-12-15

    Global steel output has now been growing extremely rapidly for a prolonged time; in the past ten years alone, annual production has risen from 851 million t/a (in 2001) to 1417 million t/a (2010), as a result, primarily, of growth in China. Electric steel production using the electric arc furnace as the classical melting facility is around 45 % world-wide, with a rising trend (but excluding the special case of China, where oxygen-route steel holds a 90 % share of production). Following the development of induction technology and inverter outputs of over 40 MW for crucible furnaces with capacities of above 65 t, the induction furnace is now available as an alternative electrical melting installation for use in smaller mini steel mills. The benefits of this technology can be found in high feed-material efficiencies and low environmental and workplace burdens, in addition to the absence of electrode costs and the only modest demands made on the power-supply grid. These features of the induction furnace and their special significance for steel production are examined in Part 1 of this article. The second part of the article then focuses on examples of the use of induction furnaces in the steelmaking plant. (orig.)

  3. Electric arc vitrification of REFIOM

    Energy Technology Data Exchange (ETDEWEB)

    Fautre, R.; Meunier, R. [Electricite de France, Research and Development Div., Les Renardieres, 77 - Moret sur Loing (France)

    1997-07-01

    The REFIOM produced by the neutralization of incineration fumes accounts for 3 to 5 % of incinerated Municipal Solid Waste. Each year, 370,000 tons of REFIOM are produced in France. The product contains pollutants (heavy metals and salts) which must be stabilized before storage in an hazardous waste dump (Class 1 waste dump in France). Since 1992, the Research and Development Division of Electricite de France has been developing an electric arc REFIOM vitrification process which ensures the confinement of polluting elements in a vitrified or crystallized matrix. Reprocessing the elements vaporized during melting allows a complete vitrification of the pollutants and limits the ultimate waste to less than 1 %. This process stabilizes the REFIOM and converts it into inert vitrified granules which can be recycled. Studies are underway to characterize the vitrified product: long term behavior, leaching tests, mechanical and geotechnical tests. The main partners are C.E.A. for long term behavior, SCREG for mechanical tests, C.E.P for leaching tests. The good results obtained confirm the long term durability of the vitrified product. The evolution of the French regulation is required to allow the valorization of the vitrified product for road building purposes. The experience acquired with our pilot furnace allowed us ro define the basic specifications for an industrial pilot. This is a necessary step prior to commercializing the process. (authors)

  4. Rethinking Recycling in Arcs

    Science.gov (United States)

    Kelemen, P.; Behn, M. D.; Jagoutz, O.

    2012-12-01

    Hacker et al EPSL 2011 and Behn et al Nature Geosci 2011 investigated pathways for return of buoyant, subducted material to arc crust. These include (1) diapirs rising into the hot mantle wedge, with extensive melts adding a component to arc magmas, (2) flow of material back up a relatively cold "subduction channel", adding solids to the lower crust and small-degree partial melts to the upper crust, (3) flow from the forearc along the base of arc crust, and (4) imbrication of forearc material into arc crust. These processes add felsic, incompatible-element-rich components to arc crust. The flux of incompatible elements such as Th in arc lavas, thought to be mainly recycled from subducted sediments, is > sediment subduction flux. There are large uncertainties: arc crustal growth rates are imprecise; young, primitive arc lavas may not be representative of magmatic flux into arc crust; sediment subduction flux may have varied. Nevertheless, this result is found for all arcs examined, using recently published growth rates. Perhaps arc growth rates that include subduction erosion are systematically overestimated. Instead or in addition, maybe significant Th comes from material other than sediments. Here, we consider the implications of pathways 1-4 for arc growth rates and incompatible element enrichment, in the context of subduction erosion and arc-arc collision. Subducting arc lithologies can become separated, with only felsic components returned to arc crust. Buoyant lithologies are mobile in viscous instabilities at > 700-800°C. Whereas thin layers such as sediments may become mobile all at once, instabilities may periodically strip the hottest parts from the top of thick buoyant layers, replacing them with hot mantle. In arc-arc collision, the top of a subducting plate starts at about 0°C on the seafloor, so heating is slow. In subduction erosion, forearc material in the subducting package can be > 200°C before erosion so buoyant lithologies reach 700-800

  5. Arc initiation in cathodic arc plasma sources

    Science.gov (United States)

    Anders, Andre

    2002-01-01

    A "triggerless" arc initiation method and apparatus is based on simply switching the arc supply voltage to the electrodes (anode and cathode). Neither a mechanical trigger electrode nor a high voltage flashover from a trigger electrode is required. A conducting path between the anode and cathode is provided, which allows a hot spot to form at a location where the path connects to the cathode. While the conductive path is eroded by the cathode spot action, plasma deposition ensures the ongoing repair of the conducting path. Arc initiation is achieved by simply applying the relatively low voltage of the arc power supply, e.g. 500 V-1 kV, with the insulator between the anode and cathode coated with a conducting layer and the current at the layer-cathode interface concentrated at one or a few contact points. The local power density at these contact points is sufficient for plasma production and thus arc initiation. A conductive surface layer, such as graphite or the material being deposited, is formed on the surface of the insulator which separates the cathode from the anode. The mechanism of plasma production (and arc initiation) is based on explosive destruction of the layer-cathode interface caused by joule heating. The current flow between the thin insulator coating and cathode occurs at only a few contact points so the current density is high.

  6. Industrial and process furnaces principles, design and operation

    CERN Document Server

    Jenkins, Barrie

    2014-01-01

    Furnaces sit at the core of all branches of manufacture and industry, so it is vital that these are designed and operated safely and effi-ciently. This reference provides all of the furnace theory needed to ensure that this can be executed successfully on an industrial scale. Industrial and Process Furnaces: Principles, 2nd Edition provides comprehensive coverage of all aspects of furnace operation and design, including topics essential for process engineers and operators to better understand furnaces. This includes: the combustion process and its control, furnace fuels, efficiency,

  7. Cogeneration from glass furnace waste heat recovery

    Energy Technology Data Exchange (ETDEWEB)

    Hnat, J.G.; Cutting, J.C.; Patten, J.S.

    1982-06-01

    In glass manufacturing 70% of the total energy utilized is consumed in the melting process. Three basic furnaces are in use: regenerative, recuperative, and direct fired design. The present paper focuses on secondary heat recovery from regenerative furnaces. A diagram of a typical regenerative furnace is given. Three recovery bottoming cycles were evaluated as part of a comparative systems analysis: steam Rankine Cycle (SRC), Organic Rankine Cycle (ORC), and pressurized Brayton cycle. Each cycle is defined and schematicized. The net power capabilities of the three different systems are summarized. Cost comparisons and payback period comparisons are made. Organic Rankine cycle provides the best opportunity for cogeneration for all the flue gas mass flow rates considered. With high temperatures, the Brayton cycle has the shortest payback period potential, but site-specific economics need to be considered.

  8. Monochromatic imaging studies of a low pressure arc burning on molten Inconel 718 alloy electrodes during vacuum arc remelting

    Energy Technology Data Exchange (ETDEWEB)

    Williamson, R.L.; Zanner, F.J.; Hareland, W.A.

    1988-01-01

    Vacuum arc remelting (VAR) is a melting and solidification process used to produce high quality ingots of chemically reactive or segregation sensitive alloys. Melting is accomplished through the use of a sustained high current (several kiloamperes) dc arc. Energy from the arc is used to melt a consumable electrode (cathode) which is cast from the alloy to be remelted. The molten material drips down into a water-cooled copper crucible (anode) where it solidifies as a larger diameter, homogeneous, porosity-free, cylindrical ingot. Solidification is driven mainly by radial heat extraction from the molten pool atop the ingot and is influenced by magnetically and buoyancy driven fluid flows that are coupled to the arc behavior. The paper reports the initial results of efforts to characterize the VAR furnace arc during remelting of Inconel 718 alloy using monochromatic imaging. This technique allows one to examine how individual atomic species are distributed throughout the arc plasma in the electrode gap. Because only species existing in excited electronic states are able to emit light, the images also give insight into the energy distribution in the gap. Chromium and manganese distributions were investigated. Chromium was chosen to represent one of the major alloy constituents, while manganese represents a highly volatile trace component. 13 refs., 7 figs.

  9. Measure Guideline. High Efficiency Natural Gas Furnaces

    Energy Technology Data Exchange (ETDEWEB)

    Brand, L. [Partnership for Advanced Residential Retrofit (PARR), Des Plaines, IL (United States); Rose, W. [Partnership for Advanced Residential Retrofit (PARR), Des Plaines, IL (United States)

    2012-10-01

    This measure guideline covers installation of high-efficiency gas furnaces, including: when to install a high-efficiency gas furnace as a retrofit measure; how to identify and address risks; and the steps to be used in the selection and installation process. The guideline is written for Building America practitioners and HVAC contractors and installers. It includes a compilation of information provided by manufacturers, researchers, and the Department of Energy as well as recent research results from the Partnership for Advanced Residential Retrofit (PARR) Building America team.

  10. Measure Guideline: High Efficiency Natural Gas Furnaces

    Energy Technology Data Exchange (ETDEWEB)

    Brand, L.; Rose, W.

    2012-10-01

    This Measure Guideline covers installation of high-efficiency gas furnaces. Topics covered include when to install a high-efficiency gas furnace as a retrofit measure, how to identify and address risks, and the steps to be used in the selection and installation process. The guideline is written for Building America practitioners and HVAC contractors and installers. It includes a compilation of information provided by manufacturers, researchers, and the Department of Energy as well as recent research results from the Partnership for Advanced Residential Retrofit (PARR) Building America team.

  11. Waste and dust utilisation in shaft furnaces

    Directory of Open Access Journals (Sweden)

    Senk, D.

    2005-12-01

    Full Text Available Wastes and dusts from steel industry, non-ferrous metallurgy and other branches can be utilized e.g. in agglomeration processes (sintering, pelletizing or briquetting and by injection into shaft furnaces. This paper deals with the second way. Combustion and reduction behaviour of iron- and carbon-rich metallurgical dusts and sludges containing lead, zinc and alkali as well as other wastes with and without pulverized coal (PC has been studied when injecting into shaft furnaces. Following shaft furnaces have been examined: blast furnace, cupola furnace, OxiCup furnace and imperial-smelting furnace. Investigations have been done at laboratory and industrial scale. Some dusts and wastes under certain conditions can be not only reused but can also improve combustion efficiency at the tuyeres as well as furnace performance and productivity.

    Los residuos y polvos de filtro provenientes de la industria siderúrgica, de la obtención de metales no ferrosos y de otras industrias, pueden ser utilizados, por ejemplo, en procesos de aglomeración como sintetizado, peletizado o briqueteado. En su caso, estos pueden ser inyectados en los hornos de cuba. Este artículo se enfoca a la inyección de estos materiales en los hornos de cuba. El comportamiento de la combustión y reducción de los polvos ricos en hierro y carbono y también lodos que contienen plomo, zinc y compuestos alcalinos y otros residuos con o sin carbón pulverizado (CP fue examinado, cuando se inyectaron en hornos de cuba. Los siguientes hornos de cuba fueron examinados: Horno alto, cubilote, OxiCup y horno de cuba Imperial Smelting. Las investigaciones se llevaron a cabo a escala de laboratorio e industrial. Algunos residuos y polvos bajo ciertas condiciones, no sólo pueden ser reciclados, sino también mejoran la eficiencia de combustión en las toberas, la operación y productividad del horno.

  12. Pump Coastdown with the Submerged Flywheel

    Energy Technology Data Exchange (ETDEWEB)

    Yoon, Hyun-Gi; Seo, KyoungWoo; Kim, Seong Hoon [Korea Atomic Energy Research Institute, Daejeon (Korea, Republic of)

    2016-10-15

    Many research reactors are generally designed as open pool types in consideration of the heat removal of the nuclear fuels, reactor operation and accessibility. Reactor structure assembly is generally placed at the pool bottom as shown in Fig. 1. Primary cooling system pump circulates the coolant from the reactor structure to the heat exchanger in order to continuously remove the heat generated from the reactor core in the research reactor as shown in Fig. 1. The secondary cooling system releases the transferred heat to the atmosphere by the cooling tower. Coastdown flow rate of the primary cooling system pump with the submerged flywheel are calculated analytically in case of the accident situation. Coastdown flow rate is maintained until almost 80 sec when the pump stops normally. But, coastdown flow rate is rapidly decreased when the flywheel is submerged because of the friction load on the flywheel surface.

  13. Wire + Arc Additive Manufacturing

    OpenAIRE

    Williams, Stewart W.; Martina, Filomeno; Addison, Adrian C.; Ding, Jialuo; Pardal, Goncalo; Colegrove, Paul A.

    2016-01-01

    Depositing large components (>10 kg) in titanium, aluminium, steel and other metals is possible using Wire + Arc Additive Manufacturing. This technology adopts arc welding tools and wire as feedstock for additive manufacturing purposes. High deposition rates, low material and equipment costs, and good structural integrity make Wire+Arc Additive Manufacturing a suitable candidate for replacing the current method of manufacturing from solid billets or large forgings, especially with regards to ...

  14. Welding arc plasma physics

    Science.gov (United States)

    Cain, Bruce L.

    1990-01-01

    The problems of weld quality control and weld process dependability continue to be relevant issues in modern metal welding technology. These become especially important for NASA missions which may require the assembly or repair of larger orbiting platforms using automatic welding techniques. To extend present welding technologies for such applications, NASA/MSFC's Materials and Processes Lab is developing physical models of the arc welding process with the goal of providing both a basis for improved design of weld control systems, and a better understanding of how arc welding variables influence final weld properties. The physics of the plasma arc discharge is reasonably well established in terms of transport processes occurring in the arc column itself, although recourse to sophisticated numerical treatments is normally required to obtain quantitative results. Unfortunately the rigor of these numerical computations often obscures the physics of the underlying model due to its inherent complexity. In contrast, this work has focused on a relatively simple physical model of the arc discharge to describe the gross features observed in welding arcs. Emphasis was placed of deriving analytic expressions for the voltage along the arc axis as a function of known or measurable arc parameters. The model retains the essential physics for a straight polarity, diffusion dominated free burning arc in argon, with major simplifications of collisionless sheaths and simple energy balances at the electrodes.

  15. Coastline Protection by a Submerged Breakwater

    Science.gov (United States)

    Valentine, B. D.; Hayatdavoodi, M.; Ertekin, R. C.

    2016-02-01

    Coastal communities are in danger of the impact caused by storm surge and waves. Storm surge brings the water level to a higher elevation and farther inland. This rise in water level increases the chance of a higher number and larger set of waves approaching shorelines, and it can potentially devastate the coastal infrastructure. In this study, we evaluate the performance of a submerged, horizontal breakwater located near shore. Unlike other types of breakwaters, such as the ones that extend to the surface, either fixed or floating, a submerged horizontal breakwater does not create any visual distraction or limit most of the recreational and commercial activities in the nearshore areas. The Level I Green-Naghdi (GN) nonlinear water wave equations are utilized here to study the wave transformation over a submerged breakwater that is located in shallow water. The GN theory is based on the theory of directed fluid sheets and assumes an incompressible and inviscid fluid; no assumption on the rotationality of the flow is required. In this approach, the nonlinear boundary conditions and the averaged conservation laws are satisfied exactly. The reflection and transmission coefficients due to nonlinear shallow water waves are determined implementing two approaches which use Goda's (1976) and Grue's (1992) methods. The results are compared with the existing laboratory experiments, and close agreement is observed overall. Preliminary results of the performance of the breakwater on dissipating storm waves during Hurricane Ike (2008), approaching the shore of Galveston, Texas, are presented.

  16. ROTARY FURNACES FOR THERMAL PROCESSING AND DRYING OF POLYDISPERSE MATERIALS

    Directory of Open Access Journals (Sweden)

    S. L. Rovin

    2006-01-01

    Full Text Available It is shown that rotary furnaces and drying ovens are a perspective type of furnaces, allowing to solve a number of problems in conditions of flexible production and strong resources economy

  17. Graphite electrode arc melter demonstration Phase 2 test results

    Energy Technology Data Exchange (ETDEWEB)

    Soelberg, N.R.; Chambers, A.G.; Anderson, G.L.; O`Connor, W.K.; Oden, L.L.; Turner, P.C.

    1996-06-01

    Several U.S. Department of Energy organizations and the U.S. Bureau of Mines have been collaboratively conducting mixed waste treatment process demonstration testing on the near full-scale graphite electrode submerged arc melter system at the Bureau`s Albany (Oregon) Research Center. An initial test series successfully demonstrated arc melter capability for treating surrogate incinerator ash of buried mixed wastes with soil. The conceptual treatment process for that test series assumed that buried waste would be retrieved and incinerated, and that the incinerator ash would be vitrified in an arc melter. This report presents results from a recently completed second series of tests, undertaken to determine the ability of the arc melter system to stably process a wide range of {open_quotes}as-received{close_quotes} heterogeneous solid mixed wastes containing high levels of organics, representative of the wastes buried and stored at the Idaho National Engineering Laboratory (INEL). The Phase 2 demonstration test results indicate that an arc melter system is capable of directly processing these wastes and could enable elimination of an up-front incineration step in the conceptual treatment process.

  18. INVESTIGATIONS ON OPERATION OF ROTARY TILTING FURNACES

    Directory of Open Access Journals (Sweden)

    S. L. Rovin

    2016-01-01

    Full Text Available Rotary tilting furnace (RTF is a new type of fuel furnaces, that provide the most efficient heating and recycling of polydisperse materials. The paper describes results of the investigations on thermal processes in the RTF, movement of materials and non-isothermal gas flow during kiln rotary process. The investigations have been carried out while using physical and computer simulations and under actual operating conditions applying the pilot plant. Results of the research have served as a basis for development of recommendations on the RTF calculations and designing and they have been also used for constructional design of a rotary tilting furnace for heating and melting of cast iron chips, reduction smelting of steel mill scale, melting of aluminum scrap, melting of lead from battery scrap. These furnaces have a high thermal efficiency (~50 %, technological flexibility, high productivity and profitability. Proven technical solutions for recycling of ferrous and non-ferrous metals develop the use of RTF in the foundry and metallurgical industry as the main technological unit for creation of cost-effective small-tonnage recycling of metal waste generated at the plants. The research results open prospects for organization of its own production for high-quality charging material in Belarus in lieu of imported primary metal. The proposed technology makes it possible to solve environmental challenge pertaining to liquidation of multi-tonnage heaps of metal-containing wastes.

  19. Energy Saving Devices on Gas Furnaces.

    Science.gov (United States)

    1980-03-01

    DEVICES FOR GAS FURNACES THOMAS E. BRISBANE ,o"’ P. B. SHEPHERD JOHNS-MANVILLE SALES CORPORATION RESEARCH & DEVELOPMENT CENTER KEN- CARYL RANCH, DENVER...by Mr. Thomas E. Brisbane under the direction of Dr. S. Karaki, Professor of Civil Engineering and Director, Solar Energy Application Laboratory. Mr

  20. Protecting brazing furnaces from air leaks

    Science.gov (United States)

    Armenoff, C. T.; Mckown, R. D.

    1980-01-01

    Inexpensive inert-atmosphere shielding protects vacuum brazing-furnace components that are likely to spring leak. Pipefittings, gages, and valves are encased in transparent plastic shroud inflated with argon. If leak develops, harmless argon will enter vacuum chamber, making it possible to finish ongoing brazing or heat treatment before shutting down for repair.

  1. Calibration procedure for fire resistance furnaces

    NARCIS (Netherlands)

    Twilt, L.; Leur, P.H.E. van de; Wickström, U.

    1996-01-01

    On behalf of CEN/TC 127 "Fire Safety in Buildings", a series of tests has been carried out to evaluate and complete the draft calibration procedure for fire resistance furnaces [4]. Fourteen laboratories in nine European countries participated in the test series, each carrying out one calibration

  2. Blast furnace hearth lining: post mortem analysis

    Energy Technology Data Exchange (ETDEWEB)

    Almeida, Bruno Vidal de; Vernilli Junior, Fernando, E-mail: bva@usp.br [Universidade de Sao Paulo (USP), Lorena, SP (Brazil). Escola de Engenharia; Neves; Elton Silva; Silva, Sidiney Nascimento [Companhia Siderugica Nacional (CSN), Rio de Janeiro, RJ (Brazil)

    2017-05-15

    The main refractory lining of blast furnace hearth is composed by carbon blocks that operates in continuous contact with hot gases, liquid slag and hot metal, in temperatures above 1550 deg C for 24 hours a day. To fully understand the wear mechanism that acts in this refractory layer system it was performed a Post Mortem study during the last partial repair of this furnace. The samples were collected from different parts of the hearth lining and characterized using the following techniques: Bulk Density and Apparent Porosity, X-Ray Fluorescence, X-ray Diffraction, Scanning Electron Microscopy with Energy-dispersive X-Ray Spectroscopy. The results showed that the carbon blocks located at the opposite side of the blast furnace tap hole kept its main physicochemical characteristics preserved even after the production of 20x10{sup 6} ton of hot metal. However, the carbon blocks around the Tap Hole showed infiltration by hot metal and slag and it presents a severe deposition of zinc and sulfur over its carbon flakes. The presence of these elements is undesired because it reduces the physic-chemical stability of this refractory system. This deposition found in the carbon refractory is associated with impurities present in the both coke and the sinter feed used in this blast furnace in the last few years. (author)

  3. REACTIVATION OF FERRIC OXIDES IN ROTARY FURNACES

    Directory of Open Access Journals (Sweden)

    S. L. Rovin

    2011-01-01

    Full Text Available The advantages of rotary furnaces, developed by specialists of GGTU named after P. O. Suhoj and UP «Tehnolit» for carrying out of ferric oxide recycling with regard to conditions of the Republic of Belarus, are described.

  4. Effect of electropolishing on vacuum furnace design

    Directory of Open Access Journals (Sweden)

    Sutanwi Lahiri

    2015-03-01

    Full Text Available The use of thermal shields of materials having low emissivity in vacuum furnaces is well-known. However, the surface condition of the heat shields is one of the most important factors governing their efficiency as radiation resistances. The emissivity of the thermal shields dictates the power rating of the heaters in furnace design. The unpolished materials used in the heater tests showed poor performance leading to loss of a signi­ficant percentage of the input power. The present work deals with the refur­bishment of the radiation heat shields used in a furnace for heating graphite structure. The effect of refurbishment of the heat shields by the buffing and subsequently electro­polishing was found to improve the performance of the shields as heat reflectors. The com­position of the electrolyte was chosen in such a way that the large shields of Mo, Inconel and SS can be polished using the same reagents in different ratios. The present work deals with the development of a standard electropolishing procedure for large metallic sheets and subsequently qualifying them by roughness and emissivity measure­ments. The improvement noted in the shielding efficiency of the furnace in the subsequent runs is also discussed here.

  5. Design and Testing of a Cupola Furnace for Micheal Okpara ...

    African Journals Online (AJOL)

    ... for the present study. It is thus recommended that this novelty design be used as a foundation for building bigger furnaces and for the sensitisation of students' awareness in foundry technology and practices. Keywords: furnace lining, refractory materials, critical radius of insulation, furnace fuel, heat transfer, cupola zones ...

  6. IODINE REMOVAL EFFICIENCY IN NON-SUBMERGED AND SUBMERGED SELF-PRIMING VENTURI SCRUBBER

    OpenAIRE

    Ali, Majid; CHANGQI, YAN; ZHONGNING, SUN; HAIFENG, GU; JUNLONG, WANG; MEHBOOB, KHURRAM

    2013-01-01

    The objective of this conducted research is to study the iodine removal efficiency in a self-priming venturi scrubber for submerged and non-submerged operating conditions experimentally and theoretically. The alkaline solution is used as an absorbent, which is prepared by dissolving sodium hydroxide (NaOH) and sodium thiosulphate (Na2S2O3) in water to remove the gaseous iodine (I2) from the gas. Iodine removal efficiency is examined at various gas flow rates and inlet concentrations of iodine...

  7. Thermal Analysis of an Industrial Furnace

    Directory of Open Access Journals (Sweden)

    Mirko Filipponi

    2016-10-01

    Full Text Available Industries, which are mainly responsible for high energy consumption, need to invest in research projects in order to develop new managing systems for rational energy use, and to tackle the devastating effects of climate change caused by human behavior. The study described in this paper concerns the forging industry, where the production processes generally start with the heating of steel in furnaces, and continue with other processes, such as heat treatments and different forms of machining. One of the most critical operations, in terms of energy loss, is the opening of the furnace doors for insertion and extraction operations. During this time, the temperature of the furnaces decreases by hundreds of degrees in a few minutes. Because the dispersed heat needs to be supplied again through the combustion of fuel, increasing the consumption of energy and the pollutant emissions, the evaluation of the amount of lost energy is crucial for the development of systems which can contain this loss. To perform this study, CFD simulation software was used. Results show that when the door opens, because of temperature and pressure differences between the furnace and the ambient air, turbulence is created. Results also show that the amount of energy lost for an opening of 10 min for radiation, convection and conduction is equal to 5606 MJ where convection is the main contributor, with 5020 MJ. The model created, after being validated, has been applied to perform other simulations, in order to improve the energy performance of the furnace. Results show that reducing the opening time of the door saves energy and limits pollutant emissions.

  8. TWIN CARBON ARC TORCH

    African Journals Online (AJOL)

    its predominate applications in heating, brazing, and welding have been supplanted by the highly developed oxyacetylene torch. As seen in Fig. l, the twin carbon arc torch (henceforth referred to in this article as simply the carbon-arc torch) consists of a hand held apparatus made of two ('twin') carbon or graphite electrodes ...

  9. Submergence tolerance in Hordeum marinum

    DEFF Research Database (Denmark)

    Pedersen, Ole; Malik, Al I.; Colmer, Timothy D.

    2010-01-01

    Floodwaters differ markedly in dissolved CO(2), yet the effects of CO(2) on submergence responses of terrestrial plants have rarely been examined. The influence of dissolved CO(2) on underwater photosynthesis and growth was evaluated for three accessions of the wetland plant Hordeum marinum Huds......) movement, would all contribute to submergence tolerance in H. marinum. The present study demonstrates that dissolved CO(2) levels can determine submergence tolerance of terrestrial plants. So, submergence experiments should be conducted with defined CO(2) concentrations and enrichment might be needed...

  10. AUTOMATION OF GLASS TEMPERING FURNACE BY USING PLC

    Directory of Open Access Journals (Sweden)

    Abdullah BÜYÜKYILDIZ

    2007-02-01

    Full Text Available In this study, a furnace which is used for observation of environments under high temperature, and also used for manufacturing of glasses which are resisted to high temperature has been designed and implemented. Automation of this system has been done by using PLC. Operating parameters of furnace such as materials entering, the furnace, the local temperature control of furnace, cooling control and materials outing have been sensed with Hall Effect Sensor. Furthermore, the observation of parameters of furnace on screen has been provided with SCADA software. Obtained products have been shown the system works successfully.

  11. Driven motion and instability of an atmospheric pressure arc

    Science.gov (United States)

    Karasik, Max

    Atmospheric pressure arcs are used extensively in applications such as welding and metallurgy. However, comparatively little is known of the physics of such arcs in external magnetic fields and the mechanisms of the instabilities present. In order to address questions of equilibrium and stability of such arcs, an experimental are furnace is constructed and operated in air with graphite cathode and steel anode at currents 100--250 A. The arc is diagnosed with a gated intensified camera and a collimated photodiode array, as well as fast voltage and current probes. Experiments are carried out on the response of the are to applied transverse DC and AC (up to ≈1 kHz) magnetic fields. The arc is found to deflect parabolically for DC field and assumes a growing sinusoidal structure for AC field. A simple analytic two-parameter fluid model of the are dynamics is derived, in which the inertia of the magnetically pumped cathode jet balances the applied J⃗xB⃗ force. Time variation of the applied field allows evaluation of the parameters individually. A fit of the model to the experimental data gives a value for the average jet speed an order of magnitude below Maecker's estimate of the maximum jet speed. A spontaneous instability of the same arc is investigated experimentally and modeled analytically. The presence of the instability is found to depend critically on cathode dimensions. For cylindrical cathodes, instability occurs only for a narrow range of cathode diameters. Cathode spot motion is proposed as the mechanism of the instability. A simple fluid model combining the effect of the cathode spot motion and the inertia of the cathode jet successfully describes the arc shape during low amplitude instability. The amplitude of cathode spot motion required by the model is in agreement with measurements. The average jet velocity required is approximately equal to that inferred from the transverse magnetic field experiments. Reasons for spot motion and for cathode

  12. Comparison of Welding Residual Stresses of Hybrid Laser-Arc Welding and Submerged Arc Welding in Offshore Steel Structures

    DEFF Research Database (Denmark)

    Andreassen, Michael Joachim; Yu, Zhenzhen; Liu, Stephen

    2016-01-01

    In the offshore industry, welding-induced distortion and tensile residual stresses have become a major concern in relation to the structural integrity of a welded structure. Particularly, the continuous increase in size of welded plates and joints needs special attention concerning welding induced...... residual stresses. These stresses have a negative impact on the integrity of the welded joint as they promote distortion, reduce fatigue life, and contribute to corrosion cracking and premature failure in the weld components. This paper deals with the influence and impact of welding method on the welding...... induced residual stresses. It is also investigated whether the assumption of residual stresses up to yield strength magnitude are present in welded structures as stated in the design guidelines. The fatigue strength for welded joints is based on this assumption. The two welding methods investigated...

  13. Comparison of Welding Residual Stresses of Hybrid Laser-Arc Welding and Submerged Arc Welding in Offshore Steel Structures

    OpenAIRE

    Andreassen, Michael Joachim; Yu, Zhenzhen; Liu, Stephen; Guerrero-Mata, Martha Patricia

    2016-01-01

    In the offshore industry, welding-induced distortion and tensile residual stresses have become a major concern in relation to the structural integrity of a welded structure. Particularly, the continuous increase in size of welded plates and joints needs special attention concerning welding induced residual stresses. These stresses have a negative impact on the integrity of the welded joint as they promote distortion, reduce fatigue life, and contribute to corrosion cracking and premature fail...

  14. Calibration of submerged multi-sluice gates

    Directory of Open Access Journals (Sweden)

    Mohamed F. Sauida

    2014-09-01

    The main objective of this work is to study experimentally and verify empirically the different parameters affecting the discharge through submerged multiple sluice gates (i.e., the expansion ratios, gates operational management, etc.. Using multiple regression analysis of the experimental results, a general equation for discharge coefficient is developed. The results show, that the increase in the expansion ratio and the asymmetric operation of gates, give higher values for the discharge coefficient. The obtained predictions of the discharge coefficient using the developed equations are compared to the experimental data. The present developed equations showed good consistency and high accuracy.

  15. Differential Inactivation of Fungal Spores in Water and on Seeds by Ozone and Arc Discharge Plasma.

    Science.gov (United States)

    Kang, Min Ho; Pengkit, Anchalee; Choi, Kihong; Jeon, Seong Sil; Choi, Hyo Won; Shin, Dong Bum; Choi, Eun Ha; Uhm, Han Sup; Park, Gyungsoon

    2015-01-01

    Seed sterilization is essential for preventing seed borne fungal diseases. Sterilization tools based on physical technologies have recently received much attention. However, available information is very limited in terms of efficiency, safety, and mode of action. In this study, we have examined antifungal activity of ozone and arc discharge plasma, potential tools for seed sterilization. In our results, ozone and arc discharge plasma have shown differential antifungal effects, depending on the environment associated with fungal spores (freely submerged in water or infected seeds). Ozone inactivates Fusarium fujikuroi (fungus causing rice bakanae disease) spores submerged in water more efficiently than arc discharge plasma. However, fungal spores associated with or infecting rice seeds are more effectively deactivated by arc discharge plasma. ROS generated in water by ozone may function as a powerful fungicidal factor. On the other hand, shockwave generated from arc discharge plasma may have greatly contributed to antifungal effects on fungus associated with rice seeds. In support of this notion, addition of ultrasonic wave in ozone generating water has greatly increased the efficiency of seed disinfection.

  16. Differential Inactivation of Fungal Spores in Water and on Seeds by Ozone and Arc Discharge Plasma.

    Directory of Open Access Journals (Sweden)

    Min Ho Kang

    Full Text Available Seed sterilization is essential for preventing seed borne fungal diseases. Sterilization tools based on physical technologies have recently received much attention. However, available information is very limited in terms of efficiency, safety, and mode of action. In this study, we have examined antifungal activity of ozone and arc discharge plasma, potential tools for seed sterilization. In our results, ozone and arc discharge plasma have shown differential antifungal effects, depending on the environment associated with fungal spores (freely submerged in water or infected seeds. Ozone inactivates Fusarium fujikuroi (fungus causing rice bakanae disease spores submerged in water more efficiently than arc discharge plasma. However, fungal spores associated with or infecting rice seeds are more effectively deactivated by arc discharge plasma. ROS generated in water by ozone may function as a powerful fungicidal factor. On the other hand, shockwave generated from arc discharge plasma may have greatly contributed to antifungal effects on fungus associated with rice seeds. In support of this notion, addition of ultrasonic wave in ozone generating water has greatly increased the efficiency of seed disinfection.

  17. GAS MOVEMENT IN ROTARY TILTING FURNACES

    Directory of Open Access Journals (Sweden)

    S. L. Rovin

    2016-01-01

    Full Text Available The article presents the results of studies of gas movement and heat and mass transfer processes in the rotary tilting furnace (RTF at the heat treatment of disperse materials. The study was performed through computer modeling using software packages ANSYS CFX and Solid Works Flow Simulation. The results were used to design RTF with different capacity and application and helped to improve their technical and economic characteristics.

  18. Damage detection in submerged plates using ultrasonic guided waves

    Indian Academy of Sciences (India)

    Suitable ultrasonic guided wave modes with optimum scanning capabilities have been generated and identified in submerged plate system. Finally, the propagation of selected modes through submerged notched plates is investigated. Sensitivity of leaky waves to the notches has been studied. The methodology would help ...

  19. Automating a submerged pump method for operating oil wells

    Energy Technology Data Exchange (ETDEWEB)

    Popa, I.

    1984-01-01

    The basic parameters of wells which operate in a mode of submerged operation are presented. The basic systems for measuring and testing the parameters of submerged operation are described. Worldwide experience in solving this particular problem is analyzed. Romanian (SRR) use of systems for automation, remote signaling and remote management is examined.

  20. Impacts of climate change on submerged and emergent wetland plants

    Science.gov (United States)

    Frederick T. Short; Sarian Kosten; Pamela A. Morgan; Sparkle L Malone; Gregg E. Moore

    2016-01-01

    Submerged and emergent wetland plant communities are evaluated for their response to global climate change (GCC), focusing on seagrasses, submerged freshwater plants, tidal marsh plants, freshwater marsh plants and mangroves. Similarities and differences are assessed in plant community responses to temperature increase, CO2increase, greater UV-B exposure, sea...

  1. Identification of a novel submergence response gene regulated by ...

    African Journals Online (AJOL)

    Tuoyo Aghomotsegin

    2016-12-07

    Dec 7, 2016 ... 3Engineering Research Center of Ecology and Agricultural Use of Wetland, Ministry of Education, Yangzte University,. Jingzhou 434025, P.R. .... intolerance to submergence) and M202(Sub1A) by qRT-. PCR. We identified a novel gene responsive to submergence, called RS1. The expression patterns of.

  2. Identification of a novel submergence response gene regulated by ...

    African Journals Online (AJOL)

    Our results also show that RS1 is highly expressed under submergence, drought, and NaCl stresses, but not under cold or dehydration stress. Hormone ABA treatment induces, whereas GA treatment decreases, RS1 expression. The RS1 and Sub1A genes are co-regulated under submergence. Overexpression of RS1 in ...

  3. Conductivity as an indicator of surface water quality in the proximity ...

    African Journals Online (AJOL)

    2015-10-05

    Oct 5, 2015 ... cal carbo-thermic reduction of chromite in submerged arc furnaces (SAFs) and direct current arc furnaces (DCFs) (Beukes et al., 2010). One of the main environmental and health-related issues associated with FeCr production is the possible genera- tion of Cr(VI). Since it is impossible to completely exclude ...

  4. Reduce Air Infiltration in Furnaces (English/Chinese) (Fact Sheet)

    Energy Technology Data Exchange (ETDEWEB)

    2011-10-01

    Chinese translation of the Reduce Air Infiltration in Furnaces fact sheet. Provides suggestions on how to improve furnace energy efficiency. Fuel-fired furnaces discharge combustion products through a stack or a chimney. Hot furnace gases are less dense and more buoyant than ambient air, so they rise, creating a differential pressure between the top and the bottom of the furnace. This differential, known as thermal head, is the source of a natural draft or negative pressure in furnaces and boilers. A well-designed furnace (or boiler) is built to avoid air leakage into the furnace or leakage of flue gases from the furnace to the ambient. However, with time, most furnaces develop cracks or openings around doors, joints, and hearth seals. These openings (leaks) usually appear small compared with the overall dimensions of the furnace, so they are often ignored. The negative pressure created by the natural draft (or use of an induced-draft fan) in a furnace draws cold air through the openings (leaks) and into the furnace. The cold air becomes heated to the furnace exhaust gas temperature and then exits through the flue system, wasting valuable fuel. It might also cause excessive oxidation of metals or other materials in the furnaces. The heat loss due to cold air leakage resulting from the natural draft can be estimated if you know four major parameters: (1) The furnace or flue gas temperature; (2) The vertical distance H between the opening (leak) and the point where the exhaust gases leave the furnace and its flue system (if the leak is along a vertical surface, H will be an average value); (3) The area of the leak, in square inches; and (4) The amount of operating time the furnace spends at negative pressure. Secondary parameters that affect the amount of air leakage include these: (1) The furnace firing rate; (2) The flue gas velocity through the stack or the stack cross-section area; (3) The burner operating conditions (e.g., excess air, combustion air temperature

  5. Effectiveness of recycling light in ultra-bright short-arc discharge lamps.

    Science.gov (United States)

    Malul, Asher; Nakar, Doron; Feuermann, Daniel; Gordon, Jeffrey M

    2007-10-17

    Recycling light back into a plasma lamp's radiant zone can enhance its radiance. Measurements are reported for the effectiveness, spectral properties and modified plasma radiance maps that result from light recycling with a specular hemispherical mirror in commercial 150 W ultrabright Xenon short-arc discharge lamps, motivated by projection, biomedical and high-temperature furnace applications. For certain spectral windows and plasma arc regions, radiance can be heightened by up to 70%. However, the overall light recycling efficiency is reduced to about half this value due to lamp geometry. The manner in which light-plasma interactions affect light recycling efficacy is also elucidated.

  6. Development and implementation of bottom ash crushing system in Submerged Scrapper Conveyor (SSC for Coal-fired Power Plant

    Directory of Open Access Journals (Sweden)

    Basim Ismail Firas

    2017-01-01

    Full Text Available The existence of Submerged Scrapper Conveyor (SSC in coal-fired power plant is to handle the by-product of bottom ash. However, soot-blowing will be performed sometimes, in order to remove slag formed at the boiler furnace wall. Thence, this lead to a sudden loading of large amount of slags and bottom ash at SSC after soot-blowing, causing SSC conveying system to jam and conveying chain breakage. In this paper, a new SSC design with additional crushing system is proposed. By implementing the new design proposed, it is expected to improve the overall current performances, and to reduce the trip issue of SSC in coal-fired power plant. The new 3D model of SSC is designed, and stress-strain simulation of the model is analysed by using software of PTC Creo Parametric. Final cost and safety factor analysis of model is made to prove its validation.

  7. Laser-matter Interaction with Submerged Samples

    Energy Technology Data Exchange (ETDEWEB)

    Mariella, R; Rubenchik, A; Norton, M; Donohue, G; Roberts, K

    2010-03-25

    With the long-term goal in mind of investigating if one could possibly design a 'universal solid-sample comminution technique' for debris and rubble, we have studied pulsed-laser ablation of solid samples that were contained within a surrounding fluid. Using pulses with fluences between 2 J and 0.3 J, wavelengths of 351 and 527 nm, and samples of rock, concrete, and red brick, each submerged in water, we have observed conditions in which {micro}m-scale particles can be preferentially generated in a controlled manner, during the laser ablation process. Others have studied laser peening of metals, where their attention has been to the substrate. Our study uses non-metallic substrates and analyzes the particles that are ablated from the process. The immediate impact of our investigation is that laser-comminution portion of a new systems concept for chemical analysis has been verified as feasible.

  8. Modeling tabular icebergs submerged in the ocean

    Science.gov (United States)

    Stern, A. A.; Adcroft, A.; Sergienko, O.; Marques, G.

    2017-08-01

    Large tabular icebergs calved from Antarctic ice shelves have long lifetimes (due to their large size), during which they drift across large distances, altering ambient ocean circulation, bottom-water formation, sea-ice formation, and biological primary productivity in the icebergs' vicinity. However, despite their importance, the current generation of ocean circulation models usually do not represent large tabular icebergs. In this study, we develop a novel framework to model large tabular icebergs submerged in the ocean. In this framework, tabular icebergs are represented by pressure-exerting Lagrangian elements that drift in the ocean. The elements are held together and interact with each other via bonds. A breaking of these bonds allows the model to emulate calving events (i.e., detachment of a tabular iceberg from an ice shelf) and tabular icebergs breaking up into smaller pieces. Idealized simulations of a calving tabular iceberg, its drift, and its breakup demonstrate capabilities of the developed framework.

  9. Crassulacean acid metabolism in submerged aquatic plants

    Science.gov (United States)

    Keeley, Jon E.; Sybesme, C.

    1984-01-01

    CO2-fixation in the dark is known to occur in various organs of many plants. However, only in species possessing crassulacean acid metabolism (CAM) does dark CO2-fixation contribute substantially to the carbon economy of the plant. Until very recently CAM was known only from terrestrial species, largely drought adapted succulents. The discovery of CAM in the submerged aquatic fern ally Isoetes howellii (Isoetaceae)(Keeley 1981) adds a new dimension to our understanding of crassulacean acid metabolism. In this paper I will summarize 1) the evidence of CAM in Isoetes howellii, 2) the data on the distribution of CAM in aquatic species, and 3) the work to date on the functional significance of CAM in aquatic species.

  10. Melting and casting of alloys in a solar furnace

    Energy Technology Data Exchange (ETDEWEB)

    Suresh, D. (Indian Inst. of Science, Bangalore, India); Rohatgi, P.K.

    1979-01-01

    A feasibility study conducted using a small working model of a solar furnace is reported in which the melting and casting of various alloys was tested. The prototype furnace had either a spun copper or aluminum hemispherical concentrator, and was manually tracked. A later self-tracking version consisted of a paraboloidal cofiguration fabricated from a wire mesh antenna covered with aluminized polyester. The experimental results show that a simple and inexpensive solar furnace could be commercialized in the near future. (SPH)

  11. Pellet reduction properties under different blast furnace operating conditions

    OpenAIRE

    Leimalm, Ulrika

    2006-01-01

    One of the aims of modern blast furnace (BF) ironmaking is to reduce coke consumption. One way is to increase the injection of reduction agents, such as pulverized coal. An increase in pulverized coal injection rate (PCR) will affect the blast furnace process and the conditions for iron oxide reduction. Changes in PCR influence the composition of the ascending gases and the in-furnace temperature isotherms. The performed tests involve full-scale, pilot and laboratory investigations. Raw mater...

  12. Workshop on ROVs and deep submergence

    Science.gov (United States)

    The deep-submergence community has an opportunity on March 6 to participate in a unique teleconferencing demonstration of a state-of-the-art, remotely operated underwater research vehicle known as the Jason-Medea System. Jason-Medea has been developed over the past decade by scientists, engineers, and technicians at the Deep Submergence Laboratory at Woods Hole Oceanographic Institution. The U.S. Navy, the Office of the Chief of Naval Research, and the National Science Foundation are sponsoring the workshop to explore the roles that modern computational, communications, and robotics technologies can play in deep-sea oceanographic research.Through the cooperation of Electronic Data Systems, Inc., the Jason Foundation, and Turner Broadcasting System, Inc., 2-1/2 hours of air time will be available from 3:00 to 5:30 PM EST on March 6. Twenty-seven satellite downlink sites will link one operating research vessel and the land-based operation with workshop participants in the United States, Canada, the United Kingdom, and Bermuda. The research ship Laney Chouest will be in the midst of a 3-week educational/research program in the Sea of Cortez, between Baja California and mainland Mexico. This effort is focused on active hydrothermal vents driven by heat flow from the volcanically active East Pacific Rise, which underlies the sediment-covered Guaymas Basin. The project combines into a single-operation, newly-developed robotic systems, state-of-the-art mapping and sampling tools, fiber-optic data transmission from the seafloor, instantaneous satellite communication from ship to shore, and a sophisticated array of computational and telecommunications networks. During the workshop, land-based scientists will observe and participate directly with their seagoing colleagues as they conduct seafloor research.

  13. Submerged membrane distillation for seawater desalination

    KAUST Repository

    Francis, Lijo

    2014-08-11

    A submerged membrane distillation (SMD) process for fresh water production from Red Sea water using commercially available hollow fiber membranes has been successfully employed and compared with the conventional direct contact membrane distillation (DCMD) process. The hollow fiber membranes have been characterized for its morphology using field effect scanning electron microscope. In SMD process, a bunch of hollow fiber membranes are glued together at both ends to get a simplified open membrane module assembly submerged into the coolant tank equipped with a mechanical stirrer. Hot feed stream is allowed to pass through the lumen side of the membrane using a feed pump. Continuous stirring at the coolant side will reduce the temperature and concentration polarization. During the conventional DCMD process, using feed-coolant streams with co-current and counter-current flows has been tested and the results are compared in this study. In SMD process, a water vapor flux of 10.2 kg m-2 h-1 is achieved when using a feed inlet temperature of 80°C and coolant temperature of 20°C. Under the same conditions, during conventional DCMD process, a water vapor flux of 11.6 and 10.1 kg m-2 h-1 were observed during counter-current and co-current flow streams, respectively. Results show that the water production in the SMD process is comparable with the conventional DCMD process, while the feed-coolant flow streams are in the co-current direction. During conventional DCMD operation, a 15% increase in the water production is observed when feed-coolant streams are in the counter-current direction compared to the co-current direction. © 2014 © 2014 Balaban Desalination Publications. All rights reserved.

  14. The effect of out-of-furnace treatment on the properties of high-grade medium-carbon structural steel

    Directory of Open Access Journals (Sweden)

    T. Lipiński

    2010-01-01

    Full Text Available The experimental material consisted of high-grade, medium-carbon, semi-finished structural steel. The production process involved two melting technologies: in a 140-ton basic arc furnace with desulphurisation and argon refining variants, and in a 100-ton oxygen converter. Following heat treatment, rolled samples with a diameter of 10 mm were subjected to fatigue tests. Heat treatment involved quenching from a temperature of 1153 K and tempering at a temperature of 473, 673 and 783 K. Fatigue tests were performed with the use of a rotary bending machine at a frequency of 6000 cpm. The results were processed and presented in graphic form.

  15. Biological Kraft Chemical Recycle for Augmentation of Recovery Furnace Capacity

    Energy Technology Data Exchange (ETDEWEB)

    Stuart E. Strand

    2001-12-06

    The chemicals used in pulping of wood by the kraft process are recycled in the mill in the recovery furnace, which oxidizes organics while simultaneously reducing sulfate to sulfide. The recovery furnace is central to the economical operation of kraft pulp mills, but it also causes problems. The total pulp production of many mills is limited by the recovery furnace capacity, which cannot easily be increased. The furnace is one of the largest sources of air pollution (as reduced sulfur compounds) in the kraft pulp mill.

  16. Slag wool manufacturing from blast furnace slag

    Directory of Open Access Journals (Sweden)

    Володимир Петрович Руських

    2016-11-01

    Full Text Available Slag wool is the most expensive and valuable product of blast furnace slag processing. Slag wool is in great demand nowadays. The article highlights the factors influencing the mineral wool quality: chemical composition that determines the acidity of the module, the temperature of the molten slag and the required slag jet thickness consistency. Mineral wool is produced by blowing air or steam into a jet of molten slag. As a result of it the slag crushes into droplets stretching. The resulting wool contains 5% slag and 95% air. The quality of the obtained slag wool depends on the module acidity of the slag. The blast furnace slags of «Ilyich iron and steel works of Mariupol» and «Azovstal iron & steel works» are the main (short slags – they give short fibers. To obtain high-quality long fiber wool it is necessary to add admixtures into basic blast furnace slag to reduce its basicity. As a result of the fuel and energy rising prices and the necessity to reduce the slag wool cost it is necessary to develop a new technology with fiery-liquid slag, with the removal of iron compounds and sulphur from the melts and the introduction of corrective additives to improve the quality of slag wool. Good thermal conductivity (about 0,03 kcal/m∙h∙°C and other indicators (resistance, volume weight make it possible to use the materials from slag wool (pads, rigid and semi-rigid plates as heat and sound insulating materials

  17. Characterization of the atomic emission in inconel 718 alloy metal vapor arcs

    Energy Technology Data Exchange (ETDEWEB)

    Williamson, R.L.; Peebles, H.C.; Bertram, L.A.; Hareland, W.A.; Zanner, F.J.

    1986-01-01

    Visible and uv emission spectroscopy was used to identify and study various atomic species in the plasma of a vacuum arc furnace during a remelt of Inconel 718. The studies were carried out at a base pressure of 10 mtorr, and with the furnace backfilled with CO to a total pressure of 100 mtorr. Various emitting species were identified, and the internal energy distributions of a number of these species were mapped out using Boltzmann plots. Internal temperatures of 6000 to 7000/sup 0/K were measured for the neutral atomic species in the low pressure arc, while a value of 11,600/sup 0/K was obtained for the ion temperature. In addition, the density of the highly volatile element Mn in the interelectrode region was found to be greatly enhanced compared to its relative abundance in the bulk alloy, indicating the importance of vaporization in determining the atomic composition of the arc plasma. Increasing the furnace pressure resulted in an increase in the temperature of the neutral species of 1500 to 4000/sup 0/K, and an apparent suppression of the Mn vaporization rate.

  18. Carbon Tubular Morphologies in Blast Furnace Coke

    Directory of Open Access Journals (Sweden)

    Stanislav S. Gornostayev

    2008-01-01

    Full Text Available The paper reports on the first occurrence of microscale carbon tubular morphologies (CMTs in a blast furnace (BF coke. The CMTs were probably formed as a result of the conversion of solid disordered carbon via liquid phase metal particles involving a gas phase containing a substantial amount of N2 and O2. The presence of CMTs may lie behind the generation of the smallest fraction of fines in BF exhaust dust. If the amount of CMTs present in the BF exhausts gases at any particular metallurgical site proves to be substantial, it could become a subject of environmental concern.

  19. PERFORMANCE TESTING AND ANALYSIS OF CUPOLA FURNACE

    OpenAIRE

    PROF.HEMANT R. BHAGAT-PATIL; MEGHA S. LONDHEKAR

    2013-01-01

    In today’s industrial scenario huge losses/wastage occur in the manufacturing shop floor and foundry industries. The efficiency of any foundry largely depends on the efficiency of the melting process amulti-step operation where the metal is heated, treated, alloyed, and transported into die or mold cavities to form a casting. In this paper we represents the performance testing and analysis of Cupola Furnace, and reduces the problems occurs to give the best results. Our main focus in this work...

  20. Dental Porcelain Furnaces: Test and Evaluation.

    Science.gov (United States)

    1988-01-01

    Due to the low cost of this unit it should be considered for any laboratory with a moderate to high metal-ceramic fixed partial denture work load. New...either with or without vacuum. * Slow cooling cycle: This feature allows the units to be removed slowly from the muffle following the firing cycle...DEGREES HIGH TEMPERATURE 940 DEGREES TEMPERATURE RATE 55 DEG/MIN TIME AT TEMP 0.0 MINUTES REMOVAL TIME 0.3 MINUTES FURNACE TEMP 497 DEGREES CHAMBER VACUUM

  1. Vacuum Arc Ion Sources

    CERN Document Server

    Brown, I.

    2013-12-16

    The vacuum arc ion source has evolved into a more or less standard laboratory tool for the production of high-current beams of metal ions, and is now used in a number of different embodiments at many laboratories around the world. Applications include primarily ion implantation for material surface modification research, and good performance has been obtained for the injection of high-current beams of heavy-metal ions, in particular uranium, into particle accelerators. As the use of the source has grown, so also have the operational characteristics been improved in a variety of different ways. Here we review the principles, design, and performance of vacuum arc ion sources.

  2. Glass Furnace Combustion and Melting Research Facility.

    Energy Technology Data Exchange (ETDEWEB)

    Connors, John J. (PPG Industries, Inc., Pittsburgh, PA); McConnell, John F. (JFM Consulting, Inc., Pittsburgh, PA); Henry, Vincent I. (Henry Technology Solutions, LLC, Ann Arbor, MI); MacDonald, Blake A.; Gallagher, Robert J.; Field, William B. (Lilja Corp., Livermore, CA); Walsh, Peter M.; Simmons, Michael C. (Lilja Corp., Livermore, CA); Adams, Michael E. (Lilja Corp., Rochester, NY); Leadbetter, James M. (A.C. Leadbetter and Son, Inc., Toledo, OH); Tomasewski, Jack W. (A.C. Leadbetter and Son, Inc., Toledo, OH); Operacz, Walter J. (A.C. Leadbetter and Son, Inc., Toledo, OH); Houf, William G.; Davis, James W. (A.C. Leadbetter and Son, Inc., Toledo, OH); Marvin, Bart G. (A.C. Leadbetter and Son, Inc., Toledo, OH); Gunner, Bruce E. (A.C. Leadbetter and Son, Inc., Toledo, OH); Farrell, Rick G. (A.C. Leadbetter and Son, Inc., Toledo, OH); Bivins, David P. (PPG Industries, Inc., Pittsburgh, PA); Curtis, Warren (PPG Industries, Inc., Pittsburgh, PA); Harris, James E. (PPG Industries, Inc., Pittsburgh, PA)

    2004-08-01

    The need for a Combustion and Melting Research Facility focused on the solution of glass manufacturing problems common to all segments of the glass industry was given high priority in the earliest version of the Glass Industry Technology Roadmap (Eisenhauer et al., 1997). Visteon Glass Systems and, later, PPG Industries proposed to meet this requirement, in partnership with the DOE/OIT Glass Program and Sandia National Laboratories, by designing and building a research furnace equipped with state-of-the-art diagnostics in the DOE Combustion Research Facility located at the Sandia site in Livermore, CA. Input on the configuration and objectives of the facility was sought from the entire industry by a variety of routes: (1) through a survey distributed to industry leaders by GMIC, (2) by conducting an open workshop following the OIT Glass Industry Project Review in September 1999, (3) from discussions with numerous glass engineers, scientists, and executives, and (4) during visits to glass manufacturing plants and research centers. The recommendations from industry were that the melting tank be made large enough to reproduce the essential processes and features of industrial furnaces yet flexible enough to be operated in as many as possible of the configurations found in industry as well as in ways never before attempted in practice. Realization of these objectives, while still providing access to the glass bath and combustion space for optical diagnostics and measurements using conventional probes, was the principal challenge in the development of the tank furnace design. The present report describes a facility having the requirements identified as important by members of the glass industry and equipped to do the work that the industry recommended should be the focus of research. The intent is that the laboratory would be available to U.S. glass manufacturers for collaboration with Sandia scientists and engineers on both precompetitive basic research and the

  3. Arsenic immobilization of Teniente furnace dust

    Energy Technology Data Exchange (ETDEWEB)

    Ichimura, R. [Japan Oil, Gas, and Metals National Corp., Kawasaki (Japan); Tateiwa, H. [Mitsui Mining and Smelting Co. Ltd., Saitama (Japan); Almendares, C. [Centro de Investigacion Minera y Metalurgica, Santiago (Chile); Sanchez, G. [CODELCO, Santiago (Chile). Division Ventanas

    2007-07-01

    A 5-year joint Japanese-Chilean project to modify the treatment of furnace dust from a converter in Chile producing harmful amounts of arsenic and lead was described. A pilot plant was constructed to evaluate the method's commercialization potential. Flue dust was recovered by a dust collector installed to capture suspended dust generated by the smelting furnace. Arsenic content was approximately 15 per cent. Ninety per cent of the arsenic was then liquidated to lixivia and dissolved by leaching flue dust with sulphuric acid. The leaching rate decreased when flue dust had a high content of residual sulfide ore. A flotation device was then incorporated in the treatment process in order to increase the copper recovery rate. A solvent recovery process was then adopted to recover the copper and zinc contained in the solution after the arsenic recovery. An economic evaluation of the process indicated that efforts should be made to improve the efficiency of the dust treatment method. 5 refs., 6 tabs., 10 figs.

  4. Study of the instability of black slags from electric arc furnace steel industry

    OpenAIRE

    Frías, M.; Sánchez de Rojas, M. I.; Uría, A.

    2002-01-01

    [ES] En España la fabricación de acero produce grandes cantidades de residuos industriales, las cuales representan entre el 15-20% de la producción total de acero, en su mayor parte se depositan en vertederos, causando serios problemas económicos y medioambientales a todos los sectores implicados. A nivel internacional, se están estudiando diferentes vías de reutilización, siendo su uso principal como árido de reciclado. La posibilidad de reutilizar estos subproductos industriales en...

  5. Study of the instability of black slags from electric arc furnace steel industry

    OpenAIRE

    Frías, M.; Sánchez de Rojas, M. I.; Uría, A.

    2002-01-01

    In Spain, the steel manufacture produces important quantities of by-products, representing between 15 and 20 % of total steel production. Most by-products are deposited on open air spaces causing serious economical and environmental problems, internationally, different recycling wais are studied, being the main alternative for these by-products as recycled aggregate. The possibility of recycling these by-products in construction sector depends on its possible volume instability because of the...

  6. Recycling of electric arc furnace (EAF dust for use in steel making process

    Directory of Open Access Journals (Sweden)

    José Alencastro de Araújo

    2014-07-01

    Full Text Available The EAF dust is listed as hazardous waste from specific source, K061, according to ABNT 10004:2004 and constitutes one of the major problems of electrical steel plant. This work suggests recycling of the EAF dust by sintering of a composite, pre-cast agglomerate (PCA consisting of EAF dust agglomerate to coke particles, mill scale and ceramic fluorite into pellets. The work was divided into three stages, in the first stage the technical viability of using only solid waste industrial to produce a PCA was observed, in the second phase, the main effects between the components of the PCA to obtain the optimal formulation was tested. In the third phase the intensity of the variables, coke and fluorite ceramics, for removing zinc of PCA was checked. Every stage was chemically analyzed by X-ray fluorescence spectrometer and X-ray diffraction. The first two stages of the production PCA were carried out in a pilot plant sintering downstream and the third phase in a pilot plant upstream. As a result of the process two by-products were obtained, the pre-cast agglomerated, PCA, with total iron content exceeding 70%, object of the process of sintering and zinc dust, containing more than 50% zinc resulting from volatilization of this metal during the sintering process and collected by bag filter. In addition, approximately 90% of lead and cadmium contained in the initial EAF dust was extracted.

  7. Reactivity and expansion of electric arc furnace slag in their application in construction

    Directory of Open Access Journals (Sweden)

    Vázquez Rafionich, E.

    2001-12-01

    Full Text Available EAF-slag have adequate technical properties for its use as aggregates. The MgO content is the main responsable of the expansions. The expansion produced affect in different way the new material depending of the rigidity of the matrices formed. EAF-slag shows hidraulicity and forms as reaction products CSH, calcium aluminiunsilicates and amorphous phases that can increase the strength of concretes containing slags. The Le Chatelier , autoclave expansion and volume expansion tests can not be used in detecting the potential expansion of slag when used as aggregate in rigid matrix (concrete. Two new methods of measuring the potential expansion of EAF-slag are proposed.

    La escoria de acero de horno de arco eléctrico presenta propiedades técnicas adecuadas para su uso como árido. El contenido de MgO es el principal causante de expansiones que afectan de forma distinta en función de la rigidez del sistema en que están integradas. Muestran una hidraulicidad que se traduce en formación de CSH, un silico aluminato cálcico y materia amorfa que pueden actuar como aglomerante débil, aumentando la resistencia de hormigones que las contienen. Ni los ensayos de Le Chatelier y autoclave convencionales, ni el llamado "steam test" (UNE-EN 1744-1 sirven para medir el potencial expansivo de las escorias cuando se encuentra en una matriz rígida. Se proponen nuevos métodos de medir el potencial de expansión de las escorias.

  8. suitability of electric arc furnace (eaf) slag as partial replacement for ...

    African Journals Online (AJOL)

    Administrator

    sustainable development (IISI, 2005). Table 1: Chemical Compositions of Slags in Steel ... replaced cement in mortar mix preparation. (Aderibigbe et al, 1982. As the technology of ... Table 3: Comparison of Density and Compressive Strength of Mortar Mixes from EAF Slag and River. Sand. SLAG MORTAR. RIVER SAND ...

  9. Arc Heated Scramjet Test Facility

    Data.gov (United States)

    Federal Laboratory Consortium — The Arc Heated Scramjet Test Facility is an arc heated facility which simulates the true enthalpy of flight over the Mach number range of about 4.7 to 8 for free-jet...

  10. Durability performance of submerged concrete structures - phase 2.

    Science.gov (United States)

    2015-09-01

    This project determined that severe corrosion of steel can occur in the submerged : portions of reinforced concrete structures in marine environments. Field studies of decommissioned : pilings from Florida bridges revealed multiple instances of stron...

  11. Submerged Aquatic Vegetation of Bogue Sound, North Carolina 1992 Geodatabase

    Data.gov (United States)

    National Oceanic and Atmospheric Administration, Department of Commerce — During 1992, 1:20,000 scale aerial photography for Bogue Sound, North Carolina was collected as part of an effort to map submerged aquatic vegetation (SAV) in...

  12. Submerged Aquatic Vegetation of Bogue Sound, North Carolina 1992 Substrate

    Data.gov (United States)

    National Oceanic and Atmospheric Administration, Department of Commerce — During 1992, 1:20,000 scale aerial photography for Bogue Sound, North Carolina was collected as part of an effort to map submerged aquatic vegetation (SAV) in...

  13. Marine algal flora of submerged Angria Bank (Arabian Sea)

    Digital Repository Service at National Institute of Oceanography (India)

    Untawale, A.G.; Reddy, C.R.K.; Ambiye, V.

    Submerged Angria Bank was surveyed for the deep water marine algal flora. About 57 species were reported from this bank for the first time. Rhodophyta dominated (30 species) followed by Chlorophyta (18 species) and Phaeophyta (9 species). A few...

  14. Submerged Aquatic Vegetation of Bogue Sound, North Carolina 1992 Biotic

    Data.gov (United States)

    National Oceanic and Atmospheric Administration, Department of Commerce — During 1992, 1:20,000 scale aerial photography for Bogue Sound, North Carolina was collected as part of an effort to map submerged aquatic vegetation (SAV) in...

  15. Submerged Aquatic Vegetation of Bogue Sound, North Carolina 1992 Geoform

    Data.gov (United States)

    National Oceanic and Atmospheric Administration, Department of Commerce — During 1992, 1:20,000 scale aerial photography for Bogue Sound, North Carolina was collected as part of an effort to map submerged aquatic vegetation (SAV) in...

  16. Supporting Calculations For Submerged Bed Scrubber Condensate Disposal Preconceptual Study

    Energy Technology Data Exchange (ETDEWEB)

    Pajunen, A. J.; Tedeschi, A. R.

    2012-09-18

    This document provides supporting calculations for the preparation of the Submerged Bed Scrubber Condensate Disposal Preconceptual Study report The supporting calculations include equipment sizing, Hazard Category determination, and LAW Melter Decontamination Factor Adjustments.

  17. Estimation of slagging in furnaces; Kuonaavuuden ennustaminen kivihiilen poelypoltossa

    Energy Technology Data Exchange (ETDEWEB)

    Jacobson, T.; Jaeaeskelaeinen, K.; Oeini, J.; Koskiahde, A.; Jokiniemi, J.; Pyykkoenen, J. [Imatran Voima Oy, Vantaa (Finland)

    1997-10-01

    Understanding and estimation of slagging in furnaces is essential in the design of new power plants with high steam values or in modifications like low-NO{sub x} retrofits in existing furnaces. Major slagging yields poor efficiency, difficult operation and high maintenance costs of the plant. The aim of the project is to develop a computational model for slagging in pulverized coal combustion. The model is based on Computer Controlled Scanning Electron Microscopy (CCSEM) analysis of mineral composition of the coal and physical models for behaviour of minerals inside a furnace. The analyzed mineral particles are classified to five composition classes and distributed to calculational coal particles if internal minerals of coal. The calculational coal particles and the external minerals are traced in the furnace to find out the behaviour of minerals inside the furnace. If the particle tracing indicates that the particle hits the heat transfer surface of the furnace the viscosity of the particle is determined to see if particle is sticky. The model will be implemented to 3D computational fluid dynamics based furnace simulation environment Ardemus which predicts the fluid dynamics, heat transfer and combustion in a furnace. (orig.)

  18. Heat pipes and use of heat pipes in furnace exhaust

    Science.gov (United States)

    Polcyn, Adam D.

    2010-12-28

    An array of a plurality of heat pipe are mounted in spaced relationship to one another with the hot end of the heat pipes in a heated environment, e.g. the exhaust flue of a furnace, and the cold end outside the furnace. Heat conversion equipment is connected to the cold end of the heat pipes.

  19. Development of a cylindrical gas-fired furnace for reycling ...

    African Journals Online (AJOL)

    This study presents the development of a cylindrical gas-fired furnace, which could be used for recycling aluminum in small-scale foundries in Nigeria. The crucible, combustion chamber, suspension shaft and bearings were appropriately sized. The furnace chamber was 410 mm high and 510 mm diameter and had a ...

  20. CHARCOAL PACKED FURNACE FOR LOW-TECH CHARRING OF BONE

    DEFF Research Database (Denmark)

    Jacobsen, P.; Dahi, Elian

    1997-01-01

    A low-tech furnace for charring of raw bone using char coal is developed and tested. The furnace consists of a standard oil drum, fitted with simple materials as available in every market in small towns in developing counties. 80 kg of raw bone and 6 kg of charcoal are used for production of 50 k...

  1. Design and Construction of Oil Fired Compact Crucible Furnace ...

    African Journals Online (AJOL)

    As a prelude to necessary industrialization, foundries are springing up in various parts of Nigeria and most of these foundries rely on oil fired furnaces in their operation. This study is aimed at developing an oil fired crucible furnace from locally sourced materials for foundries in Nigeria. In our design, a new system of fuel ...

  2. THE MOVEMENT AND MIXING OF DISPERSED MATERIALS IN ROTARY FURNACES

    Directory of Open Access Journals (Sweden)

    S. L. Rovin

    2017-01-01

    Full Text Available This article describes motion and heat and mass transfer in the layer of dispersed material in a rotary furnace. Presents the results of a comprehensive study of these processes, including pilot studies, computer modeling and simulation, which allow to optimize the design and process parameters of rotary furnaces.

  3. Impeded Carbohydrate Metabolism in Rice Plants under Submergence Stress

    Directory of Open Access Journals (Sweden)

    Malay Kumar ADAK

    2011-06-01

    Full Text Available The detrimental effects of submergence on physiological performances of some rice varieties with special references to carbohydrate metabolisms and their allied enzymes during post-flowering stages have been documented and clarified in the present investigation. It was found that photosynthetic rate and concomitant translocation of sugars into the panicles were both related to the yield. The detrimental effects of the complete submergence were recorded in generation of sucrose, starch, sucrose phosphate synthase and phosphorylase activity in the developing panicles of the plants as compared to those under normal or control (i.e. non-submerged condition. The accumulation of starch was significantly lower in plants under submergence and that was correlated with ADP-glucose pyrophosphorylase activity. Photosynthetic rate was most affected under submergence in varying days of post-flowering and was also related to the down regulation of Ribulose bisphosphate carboxylase activity. However, under normal or control condition, there recorded a steady maintenance of photosynthetic rate at the post-flowering stages and significantly higher values of Ribulose bisphosphate carboxylase activity. Still, photosynthetic rate of the plants under both control and submerged conditions had hardly any significant correlation with sugar accumulation and other enzymes of carbohydrate metabolism like invertase with grain yield. Finally, plants under submergence suffered significant loss of yield by poor grain filling which was related to impeded carbohydrate metabolism in the tissues. It is evident that loss of yield under submergence is attributed both by lower sink size or sink capacity (number of panicles, in this case as well as subdued carbohydrate metabolism in plants and its subsequent partitioning into the grains.

  4. Incipient motion of sediment in presence of submerged flexible vegetation

    OpenAIRE

    Wang, Hao; Tang, Hong-Wu; Zhao, Han-Qing; Xuan-yu ZHAO; Lü, Sheng-qi

    2015-01-01

    The presence of submerged vegetation on river beds can change the water flow structure and alter the state of sediment motion. In this study, the incipient motion of sediment in the presence of submerged flexible vegetation in open channels was investigated in a laboratory experiment. The vegetation was simulated with flexible rubber cylinders arranged in parallel arrays. The effect of the vegetation density, water depth, and sediment grain size on the incipient motion was investigated. The e...

  5. ALICE-ARC integration

    DEFF Research Database (Denmark)

    Anderlik, Csaba; Gregersen, Anders Rhod; Kleist, Josva

    2008-01-01

    Data Grid Facility (NDGF). In this paper we will present our approach to integrate AliEn and ARC, in the sense that ALICE data management and job processing can be carried out on the NDGF infrastructure, using the client tools available in AliEn. The interoperation has two aspects, one is the data...

  6. ALICE - ARC integration

    DEFF Research Database (Denmark)

    Anderlik, Csaba; Gregersen, Anders Rhod; Kleist, Josva

    Data Grid Facility (NDGF). In this paper we will present our approach to integrate AliEn and ARC, in the sense that ALICE data management and job processing can be carried out on the NDGF infrastructure, using the client tools available in AliEn. The interoperation has two aspects, one is the data...

  7. Jeanne d'Arc

    CERN Document Server

    Guillemin,H

    1970-01-01

    L'historien H.Guillemin a fouillé pendant des nombreux mois tous les documents qu'il a pu trouver concernant ce fameux énigme qui était Jeanne d'Arc. Le résultat de ses recherches il a écrit dans un merveilleux livre pour dire la vérité sur Jeanne

  8. Considerations for Scale-Up of Ferronickel Electric Smelting Furnaces

    Science.gov (United States)

    Hundermark, R. J.; Nelson, L. R.

    2017-02-01

    In ferronickel smelting, the selective carbothermic reduction of calcined nickel laterite ores in large electric furnaces yields a crude ferronickel product. The optimal process for nickel laterite smelting requires a fine balance between the metallurgical requirements of the process (feed composition, nickel recovery, energy consumption, product quality) and the capabilities of the feeding, tapping and off-gas systems, and especially of the furnace crucible and electrical system. The scale-up of nickel laterite smelting operations over the last 50 years has seen a tenfold increase in furnace power input. Furnace operations within the industry are examined to identify common trends and some new metrics are proposed which incorporate the combination of electrode power densities and the impact of alloy nickel grade on gas generation rates, and hence local electrode gas fluxes, which may impact on future scale-up of ferronickel furnaces.

  9. Heat transfer model for quenching by submerging

    Energy Technology Data Exchange (ETDEWEB)

    Passarella, D N; Varas, F [Departamento de Matematica Aplicada II, E.T.S. de Ing. de Telecomunicacion, Universidad de Vigo, Campus Marcosende, 36310 Vigo (Spain); MartIn, E B, E-mail: diego@dma.uvigo.es, E-mail: fvaras@uvigo.es, E-mail: emortega@uvigo.es [Area de Mecanica de Fluidos, E.T.S. de Ing. Industriales, Universidad de Vigo, Campus Marcosende, 36310 Vigo (Spain)

    2011-05-01

    In quenching by submerging the workpiece is cooled due to vaporization, convective flow and interaction of both mechanisms. The dynamics of these phenomena is very complex and the corresponding heat fluxes are strongly dependent on local flow variables such as velocity of fluid and vapor fraction. This local dependence may produce very different cooling rates along the piece, responsible for inappropriate metallurgical transformations, variability of material properties and residual stresses. In order to obtain an accurate description of cooling during quenching, a mathematical model of heat transfer is presented here. The model is based on the drift-flux mixture-model for multiphase flows, including an equation of conservation of energy for the liquid phase and specific boundary conditions that account for evaporation and presence of vapor phase on the surface of the piece. The model was implemented on Comsol Multiphysics software. Generation of appropriate initial and boundary conditions, as well as numerical resolution details, is briefly discussed. To test the model, a simple flow condition was analyzed. The effect of vapor fraction on heat transfer is assessed. The presence of the typical vapor blanket and its collapse can be recovered by the model, and its effect on the cooling rates on different parts of the piece is analyzed. Comparisons between numerical results and data from literature are made.

  10. Torrefied biomasses in a drop tube furnace to evaluate their utility in blast furnaces.

    Science.gov (United States)

    Chen, Wei-Hsin; Du, Shan-Wen; Tsai, Chien-Hsiung; Wang, Zhen-Yu

    2012-05-01

    Torrefaction and burning characteristics of bamboo, oil palm, rice husk, bagasse, and Madagascar almond were studied and compared with a high-volatile bituminous coal using a drop tube furnace to evaluate the potential of biomass consumed in blast furnaces. Torrefaction at 250 and 300°C for 1h duration was carried out. Analysis using the ash tracer method indicated that the extent of atomic carbon reduction in the biomasses was less than that of atomic hydrogen and oxygen. Torrefaction also lowered the sulfur content in bamboo and oil palm over 33%. An examination of the R-factor and burnout of the samples suggests that more volatiles were released and a higher burnout was achieved with raw and torrefied biomasses at 250°C than at 300°C; however, torrefaction at 300°C is a feasible operating condition to transform biomass into a solid fuel resembling a high-volatile bituminous coal used for blast furnaces. Copyright © 2012 Elsevier Ltd. All rights reserved.

  11. Arc behavior in low-voltage arc chambers

    Science.gov (United States)

    Mutzke, A.; Rüther, T.; Lindmayer, M.; Kurrat, M.

    2010-02-01

    The arc behavior in an arrangement of parallel arc rails with a splitter plate in between has been investigated experimentally and in numerical computations. Thereby, the arc is simulated by coupling finite-volume modeling for the gasdynamics and finite-elements modeling for the electromagnetics. The formation of arc roots on the splitter plate can be described by a thin layer of elements with a current-density dependent specific resistance. The simulations were extended to model the experimental arrangement exactly. Additionally, net emission coefficients and radiation heat conductivity of air plasma instead of a simplified T4 net emission of a black body were used to model the radiative cooling of the arc. The results of the arc voltage, the arc movement and the splitting process have been compared to measurements and high speed movies of the arc and yield good correlation. Moreover, the simulations allow good insight into the temperature distribution of the arc and the movement of the pressure waves caused at the arc ignition.

  12. Submerged cultivation of medicinal mushrooms: bioprocesses and products (review).

    Science.gov (United States)

    Elisashvili, Vladimir

    2012-01-01

    Medicinal mushrooms belonging to higher Basidiomycetes are an immensely rich yet largely untapped resource of useful, easily accessible, natural compounds with various biological activities that may promote human well-being. The medicinal properties are found in various cellular components and secondary metabolites (polysaccharides, proteins and their complexes, phenolic compounds, polyketides, triterpenoids, steroids, alkaloids, nucleotides, etc.), which have been isolated and identified from the fruiting bodies, culture mycelium, and culture broth of mushrooms. Some of these compounds have cholesterol-lowering, anti-diabetic, antioxidant, antitumor, immunomodulating, antimicrobial, and antiviral activities ready for industrial trials and further commercialization, while others are in various stages of development. Recently, the submerged cultivation of medicinal mushrooms has received a great deal of attention as a promising and reproducible alternative for the efficient production of mushroom mycelium and metabolites. Submerged cultivation of mushrooms has significant industrial potential, but its success on a commercial scale depends on increasing product yields and development of novel production systems that address the problems associated with this technique of mushroom cultivation. In spite of many researchers' efforts for the production of bioactive metabolites by mushrooms, the physiological and engineering aspects of submerged cultures are still far from being thoroughly studied. The vast majority of studies have focused on polysaccharide and ganoderic acid production in submerged cultivation of medicinal mushrooms, and very little has been written so far on the antioxidant and hemagglutinating activity of submerged mushroom cultures. The purpose of this review is to provide an update of the present state of the art and future prospects of submerged cultivation of medicinal mushrooms to produce mycelium and bioactive metabolites, and to make a

  13. An update on blast furnace granular coal injection

    Energy Technology Data Exchange (ETDEWEB)

    Hill, D.G. [Bethlehem Steel Corp., Burns Harbor, IN (United States); Strayer, T.J.; Bouman, R.W. [Bethlehem Steel Corp., PA (United States)

    1997-12-31

    A blast furnace coal injection system has been constructed and is being used on the furnace at the Burns Harbor Division of Bethlehem Steel. The injection system was designed to deliver both granular (coarse) and pulverized (fine) coal. Construction was completed on schedule in early 1995. Coal injection rates on the two Burns Harbor furnaces were increased throughout 1995 and was over 200 lbs/ton on C furnace in September. The injection rate on C furnace reached 270 lbs/ton by mid-1996. A comparison of high volatile and low volatile coals as injectants shows that low volatile coal replaces more coke and results in a better blast furnace operation. The replacement ratio with low volatile coal is 0.96 lbs coke per pound of coal. A major conclusion of the work to date is that granular coal injection performs very well in large blast furnaces. Future testing will include a processed sub-bituminous coal, a high ash coal and a direct comparison of granular versus pulverized coal injection.

  14. Resistance heated melting and holding furnaces for aluminium casting

    Energy Technology Data Exchange (ETDEWEB)

    Atkins, R.

    1989-02-01

    Resistance heated furnaces are ideal for holding and melter/holding applications in aluminium foundries. Electric resistance bale out furnaces can be fed with liquid metal and used as holding furnaces. They are also capable of melting at rates of 150/160 kg per hour at 720C. Improvements in element material have resulted in designs capable of maximum melt rates approaching that of fuel fired furnaces. A well proven design is available utilising semi-embedded elements in 2 versions to provide minimum energy consumption at lowest capital cost. A recent development is element panels produced by a new technique and using different materials which means the elements can be fully enclosed without any loss of performance. For larger aluminium pressure diecasting with substantial bulk melting facilities, insulated box furnaces have proved to be very attractive for holding metal at the diecasting machine. Electric immersion furnaces are also beginning to be used. These have the advantage of high efficiency and improved temperature control. The article concludes by discussing the implementation of energy management systems in conjunction with electric melting, and the introduction of electric ladles for keeping aluminium hot when transferring it from bulk furnaces.

  15. A novel post-arc current measuring equipment based on vacuum arc commutation and arc blow

    Science.gov (United States)

    Liao, Minfu; Ge, Guowei; Duan, Xiongying; Huang, Zhihui

    2017-07-01

    The paper proposes a novel post-arc current measuring equipment (NPACME), which is based on the vacuum arc commutation and magnetic arc blow. The NPACME is composed of the vacuum circuit breaker (VCB), shunt resistor, protective gap, high-precision current sensor and externally applied transverse magnetic field (ETMF). The prototype of the NPACME is designed and controlled by optical fiber communications. The vacuum arc commutation between the vacuum arc and the shunt resistor with ETMF is investigated. The test platform is established in the synthetic short-circuit test and the vacuum arc is observed by the high speed CMOS camera. The mathematic description of the vacuum arc commutation is obtained. Based on the current commutation characteristic, the parameters of the NPACME are optimized and the post-arc current is measured. The measuring result of the post-arc current is accurate with small interference and the post-arc charge is obtained. The experimental results verify that the NPACME is correct and accurate, which can be used to measure the post-arc characteristic in breaking test.

  16. Circular arc structures

    KAUST Repository

    Bo, Pengbo

    2011-07-01

    The most important guiding principle in computational methods for freeform architecture is the balance between cost efficiency on the one hand, and adherence to the design intent on the other. Key issues are the simplicity of supporting and connecting elements as well as repetition of costly parts. This paper proposes so-called circular arc structures as a means to faithfully realize freeform designs without giving up smooth appearance. In contrast to non-smooth meshes with straight edges where geometric complexity is concentrated in the nodes, we stay with smooth surfaces and rather distribute complexity in a uniform way by allowing edges in the shape of circular arcs. We are able to achieve the simplest possible shape of nodes without interfering with known panel optimization algorithms. We study remarkable special cases of circular arc structures which possess simple supporting elements or repetitive edges, we present the first global approximation method for principal patches, and we show an extension to volumetric structures for truly threedimensional designs. © 2011 ACM.

  17. Coastline shifts and probable ship landing site submerged off ancient Locri-Epizefiri, southern Italy

    Science.gov (United States)

    Tennent, J.M.; Stanley, J.-D.; Hart, P.E.; Bernasconi, M.P.

    2009-01-01

    A geophysical survey provides new information on marine features located seaward of Locri-Epizefiri (Locri), an ancient Greek settlement on the Ionian coastal margin in southern Italy. The study supplements previous work by archaeologists who long searched for the site's harbor and recently identified what was once a marine basin that is now on land next to the city walls of Locri. Profiles obtained offshore, between the present coast and outer shelf, made with a high-resolution, seismic subbottom-profiling system, record spatial and temporal variations of buried Holocene deposits. Two of these submerged features are part of a probable now-submerged ship landing facility. The offshore features can be linked to coastline displacements that occurred off Locri: a sea-to-land shift before Greek settlement, followed by a shoreline reversal from the archaeological site back to sea, and more recently, a return landward. The seaward directed coastal shift that occurred after Locri's occupation by Greeks was likely caused by land uplift near the coastal margin and tectonic seaward shift of the coast, as documented along this geologically active sector of the Calabrian Arc. The seismic survey records an angular, hook-shaped, low rise that extends from the present shore and is now buried on the inner shelf. The rise, enclosing a core lens of poorly stratified to transparent acoustic layers, bounds a broad, low-elevation zone positioned immediately seaward of the shoreline. Close proximity of the raised feature to the low-elevation area suggests it may have been a fabricated structure that functioned as a wave-break for a ship-landing site. The study indicates that the basin extended offshore as a function of the coastline's seaward migration during and/or after Greek occupation of Locri.

  18. The technological raw material heating furnaces operation efficiency improving issue

    Science.gov (United States)

    Paramonov, A. M.

    2017-08-01

    The issue of fuel oil applying efficiency improving in the technological raw material heating furnaces by means of its combustion intensification is considered in the paper. The technical and economic optimization problem of the fuel oil heating before combustion is solved. The fuel oil heating optimal temperature defining method and algorithm analytically considering the correlation of thermal, operating parameters and discounted costs for the heating furnace were developed. The obtained optimization functionality provides the heating furnace appropriate thermal indices achievement at minimum discounted costs. The carried out research results prove the expediency of the proposed solutions using.

  19. Controlling Arc Length in Plasma Welding

    Science.gov (United States)

    Iceland, W. F.

    1986-01-01

    Circuit maintains arc length on irregularly shaped workpieces. Length of plasma arc continuously adjusted by control circuit to maintain commanded value. After pilot arc is established, contactor closed and transfers arc to workpiece. Control circuit then half-wave rectifies ac arc voltage to produce dc control signal proportional to arc length. Circuit added to plasma arc welding machines with few wiring changes. Welds made with circuit cleaner and require less rework than welds made without it. Beads smooth and free of inclusions.

  20. Baseline tests for arc melter vitrification of INEL buried wastes. Volume 1: Facility description and summary data report

    Energy Technology Data Exchange (ETDEWEB)

    Oden, L.L.; O`Connor, W.K.; Turner, P.C.; Soelberg, N.R.; Anderson, G.L.

    1993-11-19

    This report presents field results and raw data from the Buried Waste Integrated Demonstration (BWID) Arc Melter Vitrification Project Phase 1 baseline test series conducted by the Idaho National Engineering Laboratory (INEL) in cooperation with the U.S. Bureau of Mines (USBM). The baseline test series was conducted using the electric arc melter facility at the USBM Albany Research Center in Albany, Oregon. Five different surrogate waste feed mixtures were tested that simulated thermally-oxidized, buried, TRU-contaminated, mixed wastes and soils present at the INEL. The USBM Arc Furnace Integrated Waste Processing Test Facility includes a continuous feed system, the arc melting furnace, an offgas control system, and utilities. The melter is a sealed, 3-phase alternating current (ac) furnace approximately 2 m high and 1.3 m wide. The furnace has a capacity of 1 metric ton of steel and can process as much as 1,500 lb/h of soil-type waste materials. The surrogate feed materials included five mixtures designed to simulate incinerated TRU-contaminated buried waste materials mixed with INEL soil. Process samples, melter system operations data and offgas composition data were obtained during the baseline tests to evaluate the melter performance and meet test objectives. Samples and data gathered during this program included (a) automatically and manually logged melter systems operations data, (b) process samples of slag, metal and fume solids, and (c) offgas composition, temperature, velocity, flowrate, moisture content, particulate loading and metals content. This report consists of 2 volumes: Volume I summarizes the baseline test operations. It includes an executive summary, system and facility description, review of the surrogate waste mixtures, and a description of the baseline test activities, measurements, and sample collection. Volume II contains the raw test data and sample analyses from samples collected during the baseline tests.

  1. Hybrid laser-arc welding

    DEFF Research Database (Denmark)

    Hybrid laser-arc welding (HLAW) is a combination of laser welding with arc welding that overcomes many of the shortfalls of both processes. This important book gives a comprehensive account of hybrid laser-arc welding technology and applications. The first part of the book reviews...... the characteristics of the process, including the properties of joints produced by hybrid laser-arc welding and ways of assessing weld quality. Part II discusses applications of the process to such metals as magnesium alloys, aluminium and steel as well as the use of hybrid laser-arc welding in such sectors as ship...... building and the automotive industry. With its distinguished editor and international team of contributors, Hybrid laser-arc welding, will be a valuable source of reference for all those using this important welding technology. Professor Flemming Ove Olsen works in the Department of Manufacturing...

  2. CMOS Thermal Ox and Diffusion Furnace: Tystar Tytan 2000

    Data.gov (United States)

    Federal Laboratory Consortium — Description:CORAL Names: CMOS Wet Ox, CMOS Dry Ox, Boron Doping (P-type), Phos. Doping (N-Type)This four-stack furnace bank is used for the thermal growth of silicon...

  3. Silica crown refractory corrosion in glass melting furnaces

    National Research Council Canada - National Science Library

    Balandis A; Nizeviciene D

    2011-01-01

    ... of glass furnaces, when the rate of corrosion of crowns were about 2 times greater. The change of these parameters, the chemical composition and formation of the microcracks in the used silica refractories material were studied...

  4. Alloying and Casting Furnace for Shape Memory Alloys Project

    Data.gov (United States)

    National Aeronautics and Space Administration — The concept in the proposed project is to create a melting, alloying and casting furnace for the processing titanium based SMA using cold crucible techniques. The...

  5. Design considerations for solar furnace focal zone apparatus

    Energy Technology Data Exchange (ETDEWEB)

    Sievers, R.H. Jr.; Knasel, T.M.; McDonnell, M.; Gordon, B.; Woods, S.; Malinowski, R.

    1981-01-01

    Science Applications, Inc. has used the principal solar furnaces in conjunction with its study of the effect of high thermal fluxes and fluences on soil surfaces for the Defense Nuclear Agency. Apparatus to perform these tests has evolved from tests on the furnaces at the White Sands Missile Range, Georgia Institute of Technology in Atlanta; Centre National de Recherche Scientifique in Font Romeu, France; and Kirtland AFB, NM over the past 6 years. The apparatus is still evolving as it is adapted to additional furnaces and to obtain a greater variety of data. The evolution of the apparatus is traced to illustrate the interaction of experiment objectives; furnace capabilities, configuration, and support; apparatus design; data collection; and response to lessons learned.

  6. Hopewell Furnace NHS Small Scale Features (Linear Features)

    Data.gov (United States)

    National Park Service, Department of the Interior — This shapefile represents the linear small scale features found at Hopewell Furnace National Historic Site based on the Cultural Landscape Report completed in...

  7. DEVELOPMENT OF A FURNACE TO FABRICATE SILICON SOLAR CELLS

    Directory of Open Access Journals (Sweden)

    Sérgio Boscato Garcia

    2012-06-01

    Full Text Available Solar cell world market had an exponential growth in the last decade and nowadays it continues in expansion. To produce solar cells, dopants need to be introduced into the crystalline silicon wafer in order to form the pn junction. This process is carried out in diffusion furnaces. The aim of this paper is to present the development of a compact diffusion furnace to process up to 156 mm × 156 mm silicon wafers and to operate at temperature up to 1100°C. The furnace is automated and it is constituted by a heating system with three zones and systems to introduce the wafers inside the furnace as well as to control of gas flows. This equipment is the first one developed in Brazil to promote impurity diffusions in order to produce silicon solar cells and it was manufactured jointly with a Brazilian company.

  8. Optimization of the melting process of electrical furnaces in drenas

    Directory of Open Access Journals (Sweden)

    A. Haxhiaj

    2012-10-01

    Full Text Available The weight, composition and loads are the main parameters of the melting process in electrical furnace. The charge is roasted in rotary furnace. Roasting of charge which consists of Drenas and Albanians ore is done at about 950°C. Also, article has the experimental analyses that modify some parameters of the production which are the reduction of quantity of limestone and the increase of quantity of quartz in the charge. The paper analysis the possibility of mixing the ore from Kosova with lateritic ore from Albania with the aim of reducing the acidity of weight which is loaded in the electrical furnace. The composition of the furnace must satisfy the ratio 1:10 of ore from Kosova and Albania.

  9. Rice SUB1A constrains remodelling of the transcriptome and metabolome during submergence to facilitate post-submergence recovery.

    Science.gov (United States)

    Locke, Anna M; Barding, Gregory A; Sathnur, Sumukh; Larive, Cynthia K; Bailey-Serres, Julia

    2017-11-02

    The rice (Oryza sativa L.) ethylene-responsive transcription factor gene SUB1A-1 confers tolerance to prolonged, complete submergence by limiting underwater elongation growth. Upon desubmergence, SUB1A-1 genotypes rapidly recover photosynthetic function and recommence development towards flowering. The underpinnings of the transition from stress amelioration to the return to homeostasis are not well known. Here, transcriptomic and metabolomic analyses were conducted to identify mechanisms by which SUB1A improves physiological function over the 24 hr following a sublethal submergence event. Evaluation of near-isogenic genotypes after submergence and over a day of reaeration demonstrated that SUB1A transiently constrains the remodelling of cellular activities associated with growth. SUB1A influenced the abundance of ca. 1,400 transcripts and had a continued impact on metabolite content, particularly free amino acids, glucose, and sucrose, throughout the recovery period. SUB1A promoted recovery of metabolic homeostasis but had limited influence on mRNAs associated with growth processes and photosynthesis. The involvement of low energy sensing during submergence and recovery was supported by dynamics in trehalose-6-phosphate and mRNAs encoding key enzymes and signalling proteins, which were modulated by SUB1A. This study provides new evidence of convergent signalling pathways critical to the rapidly reversible management of carbon and nitrogen metabolism in submergence resilient rice. © 2017 John Wiley & Sons Ltd.

  10. Pemesinan Nonkonvensional Plasma Arc Cutting

    OpenAIRE

    Akhmad, Al Antoni

    2009-01-01

    Dalam proses pemesinan dikenal 2 jenis proses pemesian, yaitu pemesinan konvensional dan pemesinan nonkonvensional. Salah satu jenis pemesinan nonkonvensional ini adalah Plasma Arc Cutting. Plasma Arc Cutting sangat banyak digunakan dalam berbagai industri yang mengunakan bahan baku logam. Jenis torch pada Plasma Arc Cutting ini ada banyak. Setiap jenis torch mempunyai karakteristik tertentu dan fungsi tertentu. In machining process known 2 kind machining process, conventional machining and n...

  11. The Flexibility of Pusher Furnace Grate

    Directory of Open Access Journals (Sweden)

    Słowik J.A.

    2016-12-01

    Full Text Available The lifetime of guide grates in pusher furnaces for heat treatment could be increased by raising the flexibility of their structure through, for example, the replacement of straight ribs, parallel to the direction of grate movement, with more flexible segments. The deformability of grates with flexible segments arranged in two orientations, i.e. crosswise (perpendicular to the direction of compression and lengthwise (parallel to the direction of compression, was examined. The compression process was simulated using SolidWorks Simulation program. Relevant regression equations were also derived describing the dependence of force inducing the grate deformation by 0.25 mm ‒ modulus of grate elasticity ‒ on the number of flexible segments in established orientations. These calculations were made in Statistica and Scilab programs. It has been demonstrated that, with the same number of segments, the crosswise orientation of flexible segments increases the grate structure flexibility in a more efficient way than the lengthwise orientation. It has also been proved that a crucial effect on the grate flexibility has only the quantity and orientation of segments (crosswise / lengthwise, while the exact position of segments changes the grate flexibility by less than 1%.

  12. Investigation of radiative heat transfer in fixed bed biomass furnaces

    Energy Technology Data Exchange (ETDEWEB)

    T. Klason; X.S. Bai; M. Bahador; T.K. Nilsson; B. Sunden [Lund Institute of Technology, Lund (Sweden). Division of Fluid Mechanics

    2008-08-15

    This paper presents an investigation of the radiative heat transfer process in two fixed bed furnaces firing biomass fuels and the performance of several widely used models for calculation of radiative heat transfer in the free-room of fixed bed furnaces. The effective mean grey gas absorption coefficients are calculated using an optimised version of the exponential wide band model (EWBM) based on an optical mean beam length. Fly-ash and char particles are taken into account using Mie scattering. In the investigated updraft small-scale fixed bed furnace radiative transfer carries heat from the bed to the free-room, whereas in the cross-current bed large-scale industry furnace, radiative transfer brings heat from the hot zones in the free-room to the drying zone of the bed. Not all the investigated models can predict these heat transfer trends, and the sensitivity of results to model parameters is fairly different in the two furnaces. In the small-scale furnace, the gas absorption coefficient predicted by using different optical lengths has great impact on the predicted temperature field. In the large-scale furnaces, the predicted temperature field is less sensitive to the optical length. In both furnaces, with the same radiative properties, the low-computational-cost P1 model predicts a temperature field in the free-room similar to that by the more time consuming SLW model. In general, the radiative heat transfer rates to the fuel bed are not very sensitive to the radiative properties, but they are sensitive to the different radiative heat transfer models. For a realistic prediction of the radiative heat transfer rate to the fuel bed or to the walls, more computationally demanding models such as the FGG or SLW models should be used. 37 refs., 7 figs., 2 tabs.

  13. Of Eggs and Arcs

    Science.gov (United States)

    Burns, Joseph A.; Thomas, P. C.; Helfenstein, P.; Tiscareno, M. S.; Hedman, M. M.; Agarwal, M.

    2012-10-01

    New scenarios for the origins of Saturn’s rings/interior moons have directed scientific attention to the region just exterior to Saturn’s main rings. Four satellites (Aegaeon = Ae; Anthe = An; Methone = Me; Pallene = Pa) discovered by the Cassini mission on either side of Mimas’s orbit perhaps comprise a distinct class of ring-moon. They are tiny (R = 0.3-2.5 km); three (AeAnMe) are trapped in co-rotation resonances with Mimas and reside within ring-arcs; and at least two (MePa) have remarkably regular shapes. Images with pixel scales as fine as 27 m taken in May 2012 reveal Methone to be ovoid within 10 m (from sub-pixel limb detection) and devoid of any craters (>130 m) across its 9 km2 of surface; Pallene and even tiny Aegaeon have similar appearances in lesser-quality images. Numerical simulations demonstrate that particles comprising the surrounding ring-arcs populate the same resonances as their embedded moons; escape speeds from the moons are transfer of particles back and forth between the ring-arcs and any embedded bodies. In this environment, the moons’ shapes are smooth equipotentials; electrostatic effects may also determine how grains settle to surfaces. Considering these shapes to represent equipotential surfaces for rotating, tidally distorted, homogeneous bodies, we infer mean satellite densities of 250+/-60 (Pa), 310+/-30 (Me), and 540+/-120 (Ae) kg m-3. About half of Methone’s leading hemisphere is covered by a sharply bounded, lemon-shaped, relatively dark region, having a form reminiscent of Mimas’s thermal anomaly (Howett et al. 2011). Its (601 nm) albedo is 13% lower than the bounding brighter material. An irregularly shaped, even-darker (by 4%) blotch straddles the apex of the moon’s motion. Impacts with circum-planetary meteoroids and plasma are likely responsible for these features.

  14. Mathematical model and software for control of commissioning blast furnace

    Science.gov (United States)

    Spirin, N. A.; Onorin, O. P.; Shchipanov, K. A.; Lavrov, V. V.

    2016-09-01

    Blowing-in is a starting period of blast furnace operation after construction or major repair. The current approximation methods of blowing-in burden analysis are based on blowing-in practice of previously commissioned blast furnaces. This area is theoretically underexplored; there are no common scientifically based methods for selection of the burden composition and blast parameters. The purpose of this paper is development and scientific substantiation of the methods for selection of the burden composition and blast parameters in the blast furnace during the blowing-in period. Research methods are based on physical regularities of main processes running in the blast furnace, system analysis, and application of modern principles for development and construction of mathematical models, algorithms and software designed for automated control of complex production processes in metallurgy. As consequence of the research made by the authors the following results have been achieved: 1. A set of mathematical models for analysis of burden arrangement throughout the height of the blast furnace and for selection of optimal blast and gas dynamic parameters has been developed. 2. General principles for selection of the blowing-in burden composition and blast and gas dynamic parameters have been set up. 3. The software for the engineering and process staff of the blast furnace has been developed and introduced in the industry.

  15. Joan of Arc.

    Science.gov (United States)

    Foote-Smith, E; Bayne, L

    1991-01-01

    For centuries, romantics have praised and historians and scientists debated the mystery of Joan of Arc's exceptional achievements. How could an uneducated farmer's daughter, raised in harsh isolation in a remote village in medieval France, have found the strength and resolution to alter the course of history? Hypotheses have ranged from miraculous intervention to creative psychopathy. We suggest, based on her own words and the contemporary descriptions of observers, that the source of her visions and convictions was in part ecstatic epileptic auras and that she joins the host of creative religious thinkers suspected or known to have epilepsy, from St. Paul and Mohammed to Dostoevsky, who have changed western civilization.

  16. Assessing energy efficiency of electric car bottom furnaces intended for thermal energization of minerals

    Science.gov (United States)

    Nizhegorodov, A. I.

    2017-01-01

    The paper deals with a new concept of electric furnaces for roasting and thermal energization of vermiculite and other minerals with vibrational transportation of a single-layer mass under constant thermal field. The paper presents performance calculation and comparative assessment of energy data for furnaces of different modifications: flame and electric furnaces with three units, furnaces with six units and ones with series-parallel connection of units, and furnaces of new concept.

  17. EAARL-B Submerged Topography—Saint Croix, U.S. Virgin Islands, 2014

    Data.gov (United States)

    U.S. Geological Survey, Department of the Interior — A submerged topography digital elevation model (DEM) mosaic for a portion of the submerged environs of Saint Croix, U.S. Virgin Islands, was produced from remotely...

  18. EAARL-B Submerged Topography--Saint Thomas, U.S. Virgin Islands, 2014

    Data.gov (United States)

    U.S. Geological Survey, Department of the Interior — A submerged topography Digital Elevation Model (DEM) mosaic for a portion of the submerged environs of Saint Thomas, U.S. Virgin Islands, was produced from remotely...

  19. Long-term allelopathic control of phytoplankton by the submerged macrophyte Elodea nuttallii

    NARCIS (Netherlands)

    Vanderstukken, M.; Declerck, S.A.J.; Decaestecker, E.; Muylaert, K.

    2014-01-01

    Keywords: allelochemicals; chemical ecology; competition; nutrient limitation; shallow lakes Summary 1.It is well known that submerged macrophytes can suppress phytoplankton blooms in lakes and thus promote water quality and biodiversity. One of the possible mechanisms through which submerged

  20. Invasive Crayfish Threaten the Development of Submerged Macrophytes in Lake Restoration

    NARCIS (Netherlands)

    Wal, van der J.E.M.; Dorenbosch, M.; Immers, A.K.; Vidal Forteza, C.; Geurts Van Kessel, J.M.M.; Peeters, E.T.H.M.; Koese, B.; Bakker, E.S.

    2013-01-01

    Submerged macrophytes enhance water transparency and aquatic biodiversity in shallow water ecosystems. Therefore, the return of submerged macrophytes is the target of many lake restoration projects. However, at present, north-western European aquatic ecosystems are increasingly invaded by omnivorous

  1. Invasive crayfish threaten the development of submerged macrophytes in lake restoration

    NARCIS (Netherlands)

    Van der Wal, J.E.M.; Dorenbosch, M.; Immers, A.; Vidal Forteza, C.; Geurts, J.J.M.; Peeters, E.T.H.M.; Koese, B.; Bakker, E.S.

    2013-01-01

    Submerged macrophytes enhance water transparency and aquatic biodiversity in shallow water ecosystems. Therefore, the return of submerged macrophytes is the target of many lake restoration projects. However, at present, north-western European aquatic ecosystems are increasingly invaded by omnivorous

  2. Through-flow of water in leaves of a submerged plant is influenced by the apical opening

    DEFF Research Database (Denmark)

    Pedersen, Ole; Jørgensen, Lise Bolt; Sand-Jensen, Kaj

    1997-01-01

    Submerged plant, apical opening, hydathode, Sparganium, hydraulic architecture, leaf specific conductivity......Submerged plant, apical opening, hydathode, Sparganium, hydraulic architecture, leaf specific conductivity...

  3. TECHNOLOGICAL PECULIARITIES O F MELTING AND OUT-OF-FURNACE PROCESSING OF BALANCED STEELS IN CONDITIONS OF ELECTRIC FURNACE STEELMAKING AND CONTINUOUS CASTING

    Directory of Open Access Journals (Sweden)

    S. V. Terletski

    2007-01-01

    Full Text Available The technological peculiarities of melting and out-of-furnace processing of balanced steels in conditions of electric furnace steelmaking and continuous cast of RUP “BMZ” are considered.

  4. Proposed gas generation assembly would recover deeply submerged objects

    Science.gov (United States)

    Sprague, C. W.

    1968-01-01

    Gas generation system, used for recovery of submerged objects, generates hydrogen gas by the reaction of sodium with sea water. The assembly consists of flooded flotation tanks cabled together, equipped with relief valves to equalize pressure as the array ascends and hydrostatic pressure diminishes, and carrying remotely activated welding units.

  5. Benthic Bacterial Diversity in Submerged Sinkhole Ecosystems▿ †

    Science.gov (United States)

    Nold, Stephen C.; Pangborn, Joseph B.; Zajack, Heidi A.; Kendall, Scott T.; Rediske, Richard R.; Biddanda, Bopaiah A.

    2010-01-01

    Physicochemical characterization, automated ribosomal intergenic spacer analysis (ARISA) community profiling, and 16S rRNA gene sequencing approaches were used to study bacterial communities inhabiting submerged Lake Huron sinkholes inundated with hypoxic, sulfate-rich groundwater. Photosynthetic cyanobacterial mats on the sediment surface were dominated by Phormidium autumnale, while deeper, organically rich sediments contained diverse and active bacterial communities. PMID:19880643

  6. Effects of submerged and anaerobic fermentations on cassava flour ...

    African Journals Online (AJOL)

    Oke Oluwatoyin Victoria

    2015-03-18

    Mar 18, 2015 ... Cassava tubers for processing into cassava flour, Lafun a Nigerian locally fermented product was subjected to two different types of fermentations: submerged and anaerobic fermentation for 72 h. Physicochemical changes that occurred during fermentation and their influence on the functional, rheological ...

  7. Reactive oxygen species mediate growth and death in submerged plants

    Directory of Open Access Journals (Sweden)

    Bianka eSteffens

    2013-06-01

    Full Text Available Aquatic and semi-aquatic plants are well adapted to survive partial or complete submergence which is commonly accompanied by oxygen deprivation. The gaseous hormone ethylene controls a number of adaptive responses to submergence including adventitious root growth and aerenchyma formation. Reactive oxygen species (ROS act as signaling intermediates in ethylene-controlled submergence adaptation and possibly also independent of ethylene. ROS levels are controlled by synthesis, enzymatic metabolism and nonenzymatic scavenging. While the actors are by and large known, we still have to learn about altered ROS at the subcellular level and how they are brought about, and the signaling cascades that trigger a specific response. This review briefly summarizes our knowledge on the contribution of ROS to submergence adaptation and describes spectrophotometrical, histochemical and live cell imaging detection methods that have been used to study changes in ROS abundance. Electron paramagnetic resonance (EPR spectroscopy is introduced as a method that allows identification and quantification of specific ROS in cell compartments. The use of advanced technologies such as EPR spectroscopy will be necessary to untangle the intricate and partially interwoven signaling networks of ethylene and ROS.

  8. Surface Intermediate Zone of Submerged Turbulent Buoyant Jet in Current

    DEFF Research Database (Denmark)

    Chen, H. B.; Larsen, Torben

    1995-01-01

    This paper deals with the intermediate zone between the jet and plume stages of a submerged buoyant discharge from sea outfall in current. The stability criteria, plume width and height after the intermediate zone and the dilution within the intermediate region have been studied theoretically and...

  9. Effects of prolonged elevated water salinity on submerged ...

    African Journals Online (AJOL)

    environmental change, global warming. * To whom all correspondence should be addressed. e-mail: ian.russell@sanparks.org. Received 9 March 2017; accepted in revised form 10 October 2017. INTRODUCTION. Estuarine submerged macrophyte communities can be highly variable at both spatial and temporal scales, ...

  10. Protein enrichment of cassava peel by submerged fermentation ...

    African Journals Online (AJOL)

    PRECIOUS

    2010-01-11

    Jan 11, 2010 ... Key words: Cassava peel, Trichoderma viride, enzyme, submerged fermentation, protein, amino acids. INTRODUCTION. Protein-energy malnutrition remains a major public health problem in many developing countries and there is the need to increase daily intake of protein, especially animal protein, using ...

  11. Relationships between the biomass of waterfowl and submerged ...

    African Journals Online (AJOL)

    The Wilderness Lakes system, comprising three estuarine lakes (Eilandvlei, Langvlei and Rondevlei), supports a diverse waterbird community, which includes 12 duck species and the abundant Red-knobbed Coot Fulica cristata. Biannual counts of waterfowl (ducks and Red-knobbed Coot) and assessments of submerged ...

  12. Protein enrichment of cassava peel by submerged fermentation with ...

    African Journals Online (AJOL)

    Protein enrichment of cassava peel by submerged fermentation with Trichoderma viride (ATCC 36316). OO Ezekiel, OC Aworh, HP Blaschek, TC Ezeji. Abstract. Cassava (Manihot esculenta Crantz) peel is one of the solid wastes produced as a consequence of cassava processing. It is low in protein but contains a large ...

  13. Nitrification in a submerged attached growth bioreactor using Luffa ...

    African Journals Online (AJOL)

    A laboratory-scale submerged attached growth bioreactor using Luffa cylindrica as support material for the immobilization of nitrifying bacteria was applied for polishing the effluent of an UASB reactor treating domestic wastewater under the tropical conditions of northeast Brazil, in the City of Campina Grande (7o 13' 11” ...

  14. Effects of submerged vegetation on water clarity across climates

    NARCIS (Netherlands)

    Kosten, S.; Lacerot, G.; Jeppesen, E.; Motta Marques, D.M.L.; Nes, van E.H.; Mazzeo, N.; Scheffer, M.

    2009-01-01

    A positive feedback between submerged vegetation and water clarity forms the backbone of the alternative state theory in shallow lakes. The water clearing effect of aquatic vegetation may be caused by different physical, chemical, and biological mechanisms and has been studied mainly in temperate

  15. Simulations of Atmospheric Plasma Arcs

    Science.gov (United States)

    Pearcy, Jacob; Chopra, Nirbhav; Jaworski, Michael

    2017-10-01

    We present the results of computer simulation of cylindrical plasma arcs with characteristics similar to those predicted to be relevant in magnetohydrodynamic (MHD) power conversion systems. These arcs, with core temperatures on the order of 1 eV, place stringent limitations on the lifetime of conventional electrodes used in such systems, suggesting that a detailed analysis of arc characteristics will be crucial in designing more robust electrode systems. Simulations utilize results from NASA's Chemical Equilibrium with Applications (CEA) program to solve the Elenbaas-Heller equation in a variety of plasma compositions, including approximations of coal-burning plasmas as well as pure gas discharges. The effect of carbon dioxide injection on arc characteristics, emulating discharges from molten carbonate salt electrodes, is also analyzed. Results include radial temperature profiles, composition maps, and current-voltage (IV) characteristics of these arcs. Work supported by DOE contract DE-AC02-09CH11466.

  16. Arc model for slag coated electrodes

    Energy Technology Data Exchange (ETDEWEB)

    Satheesh Kumar, A.; Gupta, B.; Tewari, D.P. [Department of Physics, IIT, New Delhi (India)

    1998-12-31

    A model for arcs in the cathode region in the presence of a slag layer is given. The arc has been assumed to be comprised of two sections; one in the slag layer and the other in the plasma boundary layer. A model for the arc consisting of an arc column, a spreading region and a diffuse region has been considered. The dimensions of the arc, such as arc height and diameter, have been obtained. The boundary layer voltage drop, comprised of the arc column voltage drop, spreading region voltage drop and diffuse region drop, and the arc current have also been obtained. (Author)

  17. Numerical Model with Arc Length Variation of Welding Arc with Constant Voltage Power Source

    OpenAIRE

    Tanaka, Manabu; Tsujimura, Yoshihiro; Tashiro, Shinichi

    2012-01-01

    In the present paper, Tungsten Inert Gas (TIG) arc with Constant Voltage (CV) power source is modeled if arc length changes. And TIG arc with Constant Current (CC) power source is also modeled if arc length changes. The TIG arc is assumed on base material of water-cooled copper. For the CV power source, Maximum temperature of arc plasma and arc current increase with decrease of arc length. For the CC power source, arc voltage changes but maximum temperatures of arc plasma is almost constant i...

  18. Predicting the dilution of plasma transferred arc hardfacing of stellite on carbon steel using response surface methodology

    Science.gov (United States)

    Lakshminarayanan, A. K.; Balasubramanian, V.; Varahamoorthy, R.; Babu, S.

    2008-12-01

    Control of dilution is important in hardfacing, where low dilution is typically desirable. At present, most fabrication industries use shielded metal are welding, gas metal arc welding, gas tungsten arc welding and submerged are welding processes for hardfacing purposes. In these processes, the percentage of the dilution level is higher, ranging between 10% and 30%. In Plasma Transferred Arc (PTA) hardfacing, a solidified metallurgical bond between the deposit and the substrate is obtained with minimum dilution (less than 10%). This paper highlights the application of response surface methodology to predict and optimize the percentage of the dilution of a cobalt-based hardfaced surface produced by the PTA process. Experiments were conducted based on a fully replicable five-factor, five-level central composite rotatable design and a mathematical model was developed using response surface methodology. Furthermore, the response surface methodology was used to optimize the process parameters that yield the lowest percentage of dilution.

  19. Jeanne d’Arc

    OpenAIRE

    Anonymous

    2016-01-01

    Malgré les nombreuses informations historiques dont on dispose à son sujet, Jeanne d’Arc reste un personnage médiéval atypique et mystérieux. En effet, si son action est bien connue grâce aux comptes rendus de ses deux procès, celle-ci reste difficilement compréhensible. Comment expliquer qu’une jeune paysanne de Domrémy, ne sachant ni lire ni écrire, parvienne à prendre la tête d’une armée, à faire lever le siège d’Orléans et à permettre le sacre du roi Charles VII à Reims ? De plus, les ten...

  20. Arc Interference Behavior during Twin Wire Gas Metal Arc Welding Process

    Directory of Open Access Journals (Sweden)

    Dingjian Ye

    2013-01-01

    Full Text Available In order to study arc interference behavior during twin wire gas metal arc welding process, the synchronous acquisition system has been established to acquire instantaneous information of arc profile including dynamic arc length variation as well as relative voltage and current signals. The results show that after trailing arc (T-arc is added to the middle arc (M-arc in a stable welding process, the current of M arc remains unchanged while the agitation increases; the voltage of M arc has an obvious increase; the shape of M arc changes, with increasing width, length, and area; the transfer frequency of M arc droplet increases and the droplet itself becomes smaller. The wire extension length of twin arc turns out to be shorter than that of single arc welding.

  1. Model reduction for experimental thermal characterization of a holding furnace

    Science.gov (United States)

    Loussouarn, Thomas; Maillet, Denis; Remy, Benjamin; Dan, Diane

    2017-09-01

    Vacuum holding induction furnaces are used for the manufacturing of turbine blades by loss wax foundry process. The control of solidification parameters is a key factor for the manufacturing of these parts. The definition of the structure of a reduced heat transfer model with experimental identification through an estimation of its parameters is required here. Internal sensors outputs, together with this model, can be used for assessing the thermal state of the furnace through an inverse approach, for a better control. Here, an axisymmetric furnace and its load have been numerically modelled using FlexPDE, a finite elements code. The internal induction heat source as well as the transient radiative transfer inside the furnace are calculated through this detailed model. A reduced lumped body model has been constructed to represent the numerical furnace. The model reduction and the estimation of the parameters of the lumped body have been made using a Levenberg-Marquardt least squares minimization algorithm, using two synthetic temperature signals with a further validation test.

  2. Gas dynamics of reactive gases in swirling-type furnace

    Science.gov (United States)

    Akhmetshina, A. I.; Pavlov, G. I.; Sabirzyanov, A. N.; Tikhonov, O. A.

    2017-09-01

    It is known from the literature that for the complete reaction of two gases (fuel and oxidizer), it is necessary to fulfill three basic conditions: the stoichiometric ratio of reactive gases, qualitative mixing and ensuring the cooling of combustion products without "quenching". Of the above-stated conditions it is more difficult to organize a qualitative mixture formation. This physical process requires additional expenditure of energy flow. In this work we present the results of experimental and theoretical studies of the gas dynamics of a reactive gas mixture in a swirling-type furnace. The design scheme of the furnace includes two reaction zones for combustible components: the first zone is the zone of generation of combustible gases which composition is constant; the second zone of the furnace - zone of a homogeneous combustion reaction.

  3. A feasibility assessment of cogeneration from a regenerative glass furnace

    Energy Technology Data Exchange (ETDEWEB)

    Hnat, J.G.; Coles, W.F.

    1985-07-01

    In typical oil/gas-fired regenerative glass furnaces, approximately one-third of the total thermal input is exhausted out the stack at temperatures in the range of 700-1000/sup 0/F. The results of a site specific feasibility assessment of cogeneration from the stack gas waste heat of a regenerative glass furnace is summarized. Three different cogeneration concepts were evaluated for heat recovery. They included: a) a conventional steam Rankine cycle, b) an organic Rankine cycle, and c) a pressurized Brayton cycle. The performance and economics of the three cogeneration heat recovery systems are compared for a range of flue gas temperatures and flow rates which encompass expected operating conditions for a nominal furnace campaign period.

  4. Applying the seedling-emergence method under waterlogged conditions to detect the seed bank of aquatic plants in submerged sediments

    NARCIS (Netherlands)

    Boedeltje, G; ter Heerdt, GNJ; Bakker, JP

    Seed bank studies focused on submerged aquatic plants are generally performed under submerged conditions, using the seedling-emergence method. However, if a study targets at both submerged species and helophytes, submerged conditions are generally not suitable. We tested the emergence of seedlings

  5. On arc efficiency in gas tungsten arc welding

    Directory of Open Access Journals (Sweden)

    Nils Stenbacka

    2013-12-01

    Full Text Available The aim of this study was to review the literature on published arc efficiency values for GTAW and, if possible, propose a narrower band. Articles between the years 1955 - 2011 have been found. Published arc efficiency values for GTAW DCEN show to lie on a wide range, between 0.36 to 0.90. Only a few studies covered DCEP - direct current electrode positive and AC current. Specific information about the reproducibility in calorimetric studies as well as in modeling and simulation studies (considering that both random and systematic errors are small was scarce. An estimate of the average arc efficiency value for GTAW DCEN indicates that it should be about 0.77. It indicates anyway that the GTAW process with DCEN is an efficient welding method. The arc efficiency is reduced when the arc length is increased. On the other hand, there are conflicting results in the literature as to the influence of arc current and travel speed.

  6. High quality and efficiency arc welding for steel frames of high-rise buildings; Chokoso biru tekkotsumuke kohinshitsu koseino yosetsu gijutsu no kaihatsu

    Energy Technology Data Exchange (ETDEWEB)

    Kurehashi, T.; Taniyama, N.; Nakanishi, Y.; Katayama, N. [Ishikawajima-Harima Heavy Industries Co. Ltd., Tokyo (Japan)

    1997-03-01

    High current density narrow gap submerged arc welding method has been developed, high in quality and efficiency, for the preparation of steel frames for high-rise buildings. The conventional method is a heavy current, great heat input welding method using plural large-diameter wires. It demands huge facilities for power supply whose installation and management are quite complicated, and often gives rise to the anxiety that the produced weld may be defective, contain cracks, or reduced in toughness. In the method introduced here, the time-proved submerged arc welding method is applied to all the layers. In the newly developed high current density submerged arc welding technology, deep penetration and rich deposition protect toughness from deterioration, the quantity of input heat can be limited without lowering efficiency, and gaps can be made narrower for a reduction in the gap area. Penetration shapes are stable, welding heat input is appropriately specified for each welding pass, and fluctuation is reduced in the welding current and voltage. Thanks to heat input conditioned for each welding pass, welds are excellent in quality. The slag is easier to peel off, and incurs less defects, and the high melting speed results in excellent joint performance. 6 refs., 7 figs., 3 tabs.

  7. DUCT RETROFIT STRATEGY TO COMPLEMENT A MODULATING FURNACE.

    Energy Technology Data Exchange (ETDEWEB)

    ANDREWS,J.W.

    2002-10-02

    Some recent work (Walker 2001, Andrews 2002) has indicated that installing a modulating furnace in a conventional duct system may, in many cases, result in a significant degradation in thermal distribution efficiency. The fundamental mechanism was pointed out nearly two decades ago (Andrews and Krajewski 1985). The problem occurs in duct systems that are less-than-perfectly insulated (e.g., R-4 duct wrap) and are located outside the conditioned space. It stems from the fact that when the airflow rate is reduced, as it will be when the modulating furnace reduces its heat output rate, the supply air will have a longer residence time in the ducts and will therefore lose a greater percentage of its heat by conduction than it did at the higher airflow rate. The impact of duct leakage, on the other hand, is not expected to change very much under furnace modulation. The pressures in the duct system will be reduced when the airflow rate is reduced, thus reducing the leakage per unit time. This is balanced by the fact that the operating time will increase in order to meet the same heating load as with the conventional furnace operating at higher output and airflow rates. The balance would be exact if the exponent in the pressure vs. airflow equation were the same as that in the pressure vs. duct leakage equation. Since the pressure-airflow exponent is usually {approx}0.5 and the pressure-leakage exponent is usually {approx}0.6, the leakage loss as a fraction of the load should be slightly lower for the modulating furnace. The difference, however, is expected to be small, determined as it is by a function with an exponent equal to the difference between the above two exponents, or {approx}0.1. The negative impact of increased thermal conduction losses from the duct system may be partially offset by improved efficiency of the modulating furnace itself. Also, the modulating furnace will cycle on and off less often than a single-capacity model, and this may add a small amount

  8. Modeling the Gas-Solid Flow in Calcining Furnace

    Directory of Open Access Journals (Sweden)

    Haiyan Luo

    2011-03-01

    Full Text Available Gas-solid two-phase flow in calcining furnace is investigated in this paper. The turbulent fluid phase is calculated using the RNG k-e two-equation model in the Eulerain framework while the solid phase being handled via the particle stochastic trajectory model is calculated in the Lagrangian framework. Flow pattern characteristics of the fluid phase and the particle trajectories of the solid phase were predicted subject to a range of flow conditions and different particle sizes. The computed results provided useful information in the preview of kinetics regulation of the gas-solid two-phase in calcining furnace.

  9. PSI's 1kW imaging furnace-A tool for high-temperature chemical reactivity studies

    Energy Technology Data Exchange (ETDEWEB)

    Guesdon, C.; Alxneit, I.; Tschudi, H.R.; Wuillemin, D.; Brunner, Y.; Winkel, L.; Sturzenegger, M. [Laboratory for High-Temperature Solar Technology, Paul Scherrer Institut, 5232 Villigen PSI (Switzerland); Petrasch, J. [Professorship for Renewable Energy Carriers, ETHZ Zentrum, 8092 Zurich (Switzerland)

    2006-10-15

    A new experiment has been installed to conduct studies at temperatures as high as 2500K on chemical reactions that involve solids or melts and the release of condensable gases. The sample is radiatively heated by a 1kW xenon short arc lamp placed in the upper focus of a vertically oriented ellipsoid of revolution. The optimal optical configuration has been determined by a Monte-Carlo Ray tracing method. Several methods to machine the reflector have been evaluated by experimentally determining the optical quality of the surface of plane test pieces. In the imaging furnace the sample is placed on a water-cooled support and heated by the concentrated radiation. This arrangement allows for fast heating and impedes the reaction of the sample with crucible material. A remotely controlled hammer allows for freezing the high-temperature composition of the sample by a fast quench. Thus, the sample can be later analyzed by conventional methods such as XRD or TEM. To allow for measurements under defined atmospheres and to protect the ellipsoidal reflector from liberated condensable products, the entire sample stage is enclosed by a hemispherical glass dome. The dome itself is protected from condensable compounds by a laminar flow of inert gas. Experiments with an incense cone at the place of the sample to visualize the gas flow showed that a steady layer of inert gas protects the dome from smoke, if the inert gas flow is properly adjusted. Measured peak flux densities clearly exceed 500Wcm{sup -2} required to access temperatures of at least 2500K. Decomposition experiments on copper sulfides confirmed the operation of the furnace. In the near future flash assisted multi-wavelength pyrometry (FAMP) will be implemented to measure sample temperatures online. Though the imaging furnace was developed to study the decomposition of metal sulfides it is obviously suited to conduct high-temperature studies on most materials relevant for high-temperature solar technology. (author)

  10. Source Components and Mass Transfer in the Aleutian Arc from Hf, Nd and Pb Isotopes

    Science.gov (United States)

    Brown, S. T.; Yogodzinski, G. M.; Vervoort, J. D.; Kelemen, P. B.

    2008-12-01

    Hafnium, Nd and Pb isotopic and trace element data from the eastern Aleutian arc, including new samples from dredged back arc volcanoes, are used to evaluate the sources of Hf and other high field strength elements (HFSE) in island arc lavas. A relatively simple subduction system and on-going efforts to accurately characterize the subducting sediment make the Aleutian arc an ideal natural laboratory to test models of mass transfer from the subducting plate through the sub arc mantle and back to the surface. Aleutian lavas sampled from the arc front have less radiogenic Nd and Hf isotope ratios than estimates of the local mantle wedge, consistent with the addition of small amounts of subducting sediment to the melt source. In general ɛNd and ɛHf increase westward, apparently due to decreasing subduction rates and sediment flux to the trench. In detail, Nd and Hf isotopes are well correlated west of Seguam Island but are decoupled to the east, where ɛHf decreases continuously and ɛNd is weakly correlated with the sediment flux. Correlations between sediment flux, Nd and Hf isotopes indicate that sediment-derived Nd and Hf are incorporated into the source of Aleutian magmas. This implies that Hf (+ other HFSE's?) is not conserved in the subducted sediment. An eastward increase in the terrigenous component of subducting sediments, which likely include a greater proportion of detrital zircon, may be the source of relatively unradiogenic Hf in eastern Aleutian lavas. This suggests that Hf, derived in part from detrital zircon, may be transferred from the subducting plate to the sub arc mantle. Dredged lavas from submerged, back-arc volcanoes located between Umnak Island and the Islands of Four Mountains display stronger isotopic diversity (e.g.,ɛHf= 11.6-19.9, ɛNd= 5.8-9.4, and 206Pb/204Pb= 18.4-19.0) than nearby emergent and arc front volcanoes. This suggests that the small seafloor volcanoes effectively sample isotopic end-members, which likely originate from

  11. Methods for geothermal reservoir detection emphasizing submerged environments

    Energy Technology Data Exchange (ETDEWEB)

    Case, C.W.; Wilde, P.

    1976-05-21

    This report has been prepared for the California State Lands Commission to aid them in evaluating exploration programs for geothermal reservoirs, particularly in submerged land environments. Three charts show: (1) a logical progression of specific geologic, geochemical, and geophysical exploration techniques for detecting geothermal reservoirs in various geologic environments with emphasis on submerged lands, (2) various exploration techniques which can be used to develop specific information in geothermal areas, and (3) if various techniques will apply to geothermal exploration according to a detailed geologic classification. A narrative in semi-outline form supplements these charts, providing for each technique; a brief description, advantages, disadvantages, special geologic considerations, and specific references. The specific geologic situation will control the exploration criterion to be used for reservoir detection. General guidelines are established which may be of use in evaluating such a program, but the optimum approach will vary with each situation.

  12. Arc of opportunity.

    Science.gov (United States)

    Delaney, Adam Vai

    2011-07-01

    Born in Port Moresby, Papua New Guinea, the author had a 20 year career in diplomacy, political affairs, and development policy analysis at the Pacific Islands Forum, the United Nations in New York; the Prime Minister's Department in Papua New Guinea (PNG) and in the Foreign Ministry of PNG. He has also been involved in theatre for over a decade in PNG, and participated in a three-month program at the Eugene O'Neill Theatre Center in Connecticut, USA. He is currently the Business Development Manager at the Torres Strait Regional Authority (Commonwealth) on Thursday Island. Since 1975 the Australian government's overseas development policy has supported various sectoral programs in its neighbouring countries, in particular Papua New Guinea and the Solomon Islands. The "creative" field has not been prominent in this strategy. While natural resources and the sports sectors have gained much greater attention, in terms of being viable international commercial enterprises, the arts, have remained stagnant. In this paper the need for joint programs genuinely supporting "wellbeing" and promoting social enterprise throughout the "arc of opportunity" is described to harness Melanesian creativity to compete successfully in world-markets, starting with penetration of the largest economy at its door-step: Australia.

  13. Antitumor activity of submerged biomass of Hericium erinaceus

    OpenAIRE

    Avtonomova, A.; Bakanov, A.; Vinokurov, V.; Bukhman, V.; Krasnopolskaya, L.

    2011-01-01

    Submerged cultivation of Hericium erinaceus in various media has been studied. The yield of biomass was shown to depend mainly on the carbon source, whereas the content of watersoluble polysaccharides depended primarily on the nitrogen source. Using optimal medium composition, the biomass yield of 22-23 g/l in 7 days was achieved. The antitumor activity was studied in vivo with using 2 tumor strains. The inhibition ratio of tumor in these experience reached 86%. An exposure of mice with tumor...

  14. Submerged beachrock preservation in the context of wave ravinement

    Science.gov (United States)

    Pretorius, Lauren; Green, Andrew N.; Andrew Cooper, J.

    2018-02-01

    This study examines a Holocene-aged submerged shoreline, Limestone Reef, located in the shallow subtidal zone of South Africa's east coast. It comprises an elongate, coast-oblique, slab-like outcrop of beachrock situated above the contemporary fair-weather wave base. It is currently undergoing mechanical disintegration. Its unique and rare preservation in a high-energy setting affords an opportunity to examine the mechanical processes occurring during wave ravinement associated with rising sea level. The submerged shoreline and the adjacent shoreface were examined using high-resolution seismic reflection, side-scan sonar and shallow-water multibeam echosounding techniques. Limestone Reef rests on top of unconsolidated Holocene deposits. The structure's surface is characterised by reef-perpendicular gullies with rubble derived from the slab fringing its seaward edge. Limestone Reef slopes gently seawards and has a steep landward-facing edge where gullies are most prominently developed. Teardrop-shaped rippled scour depressions, marked by high backscatter, are located seawards of the submerged shoreline. These elongate in a seaward direction and are filled with bioclastic gravels and residual rubble from Limestone Reef. The gullies in the upstanding structure are indicative of wave plucking and abrasion of the shoreline. The material exposed by the rippled scour depressions is identical to that comprising the postglacial ravinement surface identified in the offshore stratigraphy. These deposits are considered to represent the contemporary, actively forming wave ravinement surface. The results suggest that wave ravinement of submerged shorelines is a discontinuous process dominated by the seaward entrainment of material from its landward edge controlled by high-energy drawback during storm surges. The ravinement process appears to operate at the seasonal scale and averages out over the long-term millennial scale for the continuous surface.

  15. Submerged Pagodas of Mahabalipuram - Study based on underwater investigations

    Digital Repository Service at National Institute of Oceanography (India)

    Sundaresh; Gaur, A.S.; Tripati, S.; Vora, K.H.; Rao, K.M.

    - gested that this place could have served as an ancient port (Dayalan, 1992). Mahabalipuram was well known to earlier mariners as 'Seven Pagodas' since the 1 7h century AD. it is generally believed that out of 7 temples originally con- structed, all... based on the local traditions and available literature. The local tradition and the people of Mahabalipuram believe that five temples similar to the Shore Temple have been submerged in the sea. On the basis of local traditions Ancient Tamil...

  16. Instrumentation, control, and automation for submerged anaerobic membrane bioreactors

    OpenAIRE

    Robles Martínez, Ángel; Durán Pinzón, Freddy; Ruano García, María Victoria; Ribes Bertomeu, José; Rosado Muñoz, Alfredo; SECO TORRECILLAS, AURORA; Ferrer, J.

    2015-01-01

    A submerged anaerobic membrane bioreactor (AnMBR) demonstration plant with two commercial hollow-fibre ultrafiltration systems (PURON® , Koch Membrane Systems, PUR-PSH31) was designed and operated for urban wastewater treatment. An instrumentation, control, and automation (ICA) system was designed and implemented for proper process performance. Several single-input-single-output (SISO) feedback control loops based on conventional on off and PID algorithms were implemented to control the follo...

  17. On the submerging of a spherical intruder into granular beds

    Science.gov (United States)

    Wu, Chuan-Yu; Zhang, Ling; Chen, Lan

    2017-06-01

    Granular materials are complex systems and their mechanical behaviours are determined by the material properties of individual particles, the interaction between particles and the surrounding media, which are still incompletely understood. Using an advanced discrete element method (DEM), we simulate the submerging process of a spherical projectile (an intruder) into granular materials of various properties with a zero penetration velocity (i.e. the intruder is touching the top surface of the granular bed and released from stationary) and examine its settling behaviour. By systematically changing the density and size of the intruder and the particle density (i.e. the density of the particles in the granular bed), we find that the intruder can sink deep into the granular bed even with a zero penetration velocity. Furthermore, we confirm that under certain conditions the granular bed can behave like a Newtonian liquid and the submerging intruder can reach a constant velocity, i.e. the terminal velocity, identical to the settling of a sphere in a liquid, as observed experimentally. A mathematical model is also developed to predict the maximum penetration depth of the intruder. The model predictions are compared with experimental data reported in the literature,good agreement was obtained, demonstrating the model can accurately predict the submerging behaviour of the intruder in the granular media.

  18. Research efforts for detection and recovery of submerged oil

    Energy Technology Data Exchange (ETDEWEB)

    Hansen, K. [United States Coast Guard, Groton, CT (United States). Research and Development Center

    2009-07-01

    Submerged oil can sink and destroy shellfish and other marine populations in addition to causing closure of water intakes at industrial facilities and power plants. However, current methods to find and recover oil from spills involving submerged oil are inadequate. The underwater environment presents major challenges such as poor visibility, difficulty in tracking oil spill movement, colder temperatures, inadequate containment methods and problems with the equipment's interaction with water. This paper reported on a multi-year project launched by the Research and Development Center of the United States Coast Guard to develop a complete approach for spills of submerged oil. The project involved detection technologies and recovery methods for oil on the bottom of any body of water. Proof of concept (POC) and prototype tests of potential detection technologies were evaluated during tests at the Ohmsett facility in Leonardo, New Jersey. The technologies included sonar, laser fluorometry, real-time mass spectrometry and in-situ fluorometry. This paper described the development of a complete specification for an integrated recovery system along with a plan for future development. 9 refs., 2 tabs., 11 figs.

  19. Measurement of Submerged Oil/Gas Leaks using ROV Video

    Science.gov (United States)

    Shaffer, Franklin; de Vera, Giorgio; Lee, Kenneth; Savas, Ömer

    2013-11-01

    Drilling for oil or gas in the Gulf of Mexico is increasing rapidly at depths up to three miles. The National Commission on the Deepwater Horizon Oil Leak concluded that inaccurate estimates of the leak rate from the Deepwater Horizon caused an inadequate response and attempts to cap the leak to fail. The first response to a submerged oil/gas leak will be to send a Remotely Operated Vehicle (ROV) down to view the leak. During the response to the Deepwater Horizon crisis, the authors Savas and Shaffer were members of the Flow Rate Technical Group's Plume Team who used ROV video to develop the FRTG's first official estimates of the oil leak rate. Savas and Shaffer developed an approach using the larger, faster jet features (e.g., turbulent eddies, vortices, entrained particles) in the near-field developing zone to measure discharge rates. The authors have since used the Berkeley Tow Tank to test this approach on submerged dye-colored water jets and compressed air jets. Image Correlation Velocimetry has been applied to measure the velocity of visible features. Results from tests in the Berkeley Tow Tank and submerged oil jets in the OHMSETT facility will be presented.

  20. Production of Alpha Amylase by Bacillus cereus in Submerged Fermentation

    Directory of Open Access Journals (Sweden)

    Helen H. Raplong

    2014-09-01

    Full Text Available Microorganisms have the ability to secrete enzymes when they are grown in the presence of certain substrates. Amylases are among the most important industrial enzymes and are of great significance in biotechnological studies. Bacteria belonging to the genus Bacillus were isolated using mannitol egg yolk polymyxin B (MYP agar a highly selective media for Bacillus cereus isolation. The isolates were tested for α-amylase production on nutrient agar supplemented with starch and in submerged fermentation. The bacteria isolated and identified (using the Microgen Bacillus identification kit were all Bacillus cereus and SB2 had the largest zone of hydrolysis of 12mm on nutrient agar supplemented with starch as well as the highest enzyme activity of 1.62U/ml. Amylase activity of 2.56U/ml was obtained after 24 hours incubation in submerged fermentation. When amylase enzyme production parameters where optimized, maximum amylase activity was obtained at a pH of 6.5, temperature of 350C, incubation time of 24 hours and 4% inoculums concentration. Bacillus cereus SB2 is a potential isolate for alpha-amylase production with soluble starch as the sole carbon source in submerged fermentation.

  1. On the submerging of a spherical intruder into granular beds

    Directory of Open Access Journals (Sweden)

    Wu Chuan-Yu

    2017-01-01

    Full Text Available Granular materials are complex systems and their mechanical behaviours are determined by the material properties of individual particles, the interaction between particles and the surrounding media, which are still incompletely understood. Using an advanced discrete element method (DEM, we simulate the submerging process of a spherical projectile (an intruder into granular materials of various properties with a zero penetration velocity (i.e. the intruder is touching the top surface of the granular bed and released from stationary and examine its settling behaviour. By systematically changing the density and size of the intruder and the particle density (i.e. the density of the particles in the granular bed, we find that the intruder can sink deep into the granular bed even with a zero penetration velocity. Furthermore, we confirm that under certain conditions the granular bed can behave like a Newtonian liquid and the submerging intruder can reach a constant velocity, i.e. the terminal velocity, identical to the settling of a sphere in a liquid, as observed experimentally. A mathematical model is also developed to predict the maximum penetration depth of the intruder. The model predictions are compared with experimental data reported in the literature,good agreement was obtained, demonstrating the model can accurately predict the submerging behaviour of the intruder in the granular media.

  2. [Spectra and thermal analysis of the arc in activating flux plasma arc welding].

    Science.gov (United States)

    Chai, Guo-Ming; Zhu, Yi-Feng

    2010-04-01

    In activating flux plasma arc welding the welding arc was analyzed by spectra analysis technique, and the welding arc temperature field was measured by the infrared sensing and computer image technique. The distribution models of welding arc heat flow density of activating flux PAW welding were developed. The composition of welding arc affected by activated flux was studied, and the welding arc temperature field was studied. The results show that the spectral lines of argon atom and ionized argon atom of primary ionization are the main spectra lines of the conventional plasma welding arc. The spectra lines of weld metal are inappreciable in the spectra lines of the conventional plasma welding arc. The gas particle is the main in the conventional plasma welding arc. The conventional plasma welding arc is gas welding arc. The spectra lines of argon atom and ionized argon atom of primary ionization are intensified in the activating flux plasma welding arc, and the spectra lines of Ti, Cr and Fe elements are found in the activating flux plasma welding arc. The welding arc temperature distribution in activating flux plasma arc welding is compact, the outline of the welding arc temperature field is narrow, the range of the welding arc temperature distribution is concentrated, the welding arc radial temperature gradient is large, and the welding arc radial temperature gradient shows normal Gauss distribution.

  3. Computational fluid dynamics simulations of a glass melting furnace

    Energy Technology Data Exchange (ETDEWEB)

    Egelja, A.; Lottes, S. A.

    2000-05-09

    The glass production industry is one of the major users of natural gas in the US, and approximately 75% of the energy produced from natural gas is used in the melting process. Industrial scale glass melting furnaces are large devices, typically 5 or more meters wide, and twice as long. To achieve efficient heat transfer to the glass melt below, the natural gas flame must extend over a large portion of the glass melt. Therefore modern high efficiency burners are not used in these furnaces. The natural gas is injected as a jet, and a jet flame forms in the flow of air entering the furnace. In most current glass furnaces the energy required to melt the batch feed stock is about twice the theoretical requirement. An improved understanding of the heat transfer and two phase flow processes in the glass melt and solid batch mix offers a substantial opportunity for energy savings and consequent emission reductions. The batch coverage form and the heat flux distribution have a strong influence on the glass flow pattern. This flow pattern determines to a significant extent the melting rate and the quality of glass.

  4. Heuristic algorithms for scheduling heat-treatment furnaces of steel ...

    Indian Academy of Sciences (India)

    treatment furnaces in a steel-casting foundry, a special problem of batch processor scheduling, ... production management is to maximize throughput and reduce flow time and WIP. This motivated the choice of ..... A computational experiment is appropriate in order to provide a perspective on the relative effectiveness of any ...

  5. Reliability of graphite furnace atomic absorption spectrometry as ...

    African Journals Online (AJOL)

    Purpose: To evaluate the comparative efficiency of graphite furnace atomic absorption spectrometry (GFAAS) and hydride generation atomic absorption spectrometry (HGAAS) for trace analysis of arsenic (As) in natural herbal products (NHPs). Method: Arsenic analysis in natural herbal products and standard reference ...

  6. Better VPS Fabrication of Crucibles and Furnace Cartridges

    Science.gov (United States)

    Holmes, Richard R.; Zimmerman, Frank R.; O'Dell, J. Scott; McKechnie, Timothy N.

    2003-01-01

    An experimental investigation has shown that by (1) vacuum plasma spraying (VPS) of suitable refractory metal alloys on graphite mandrels, and then (2) heat-treating the VPS alloy deposits under suitable conditions, it is possible to fabricate improved crucibles and furnace cartridges that could be used at maximum temperatures between 1,400 and 1,600 C and that could withstand chemical attack by the materials to be heated in the crucibles and cartridges. Taken by itself, the basic concept of fabricating furnace cartridges by VPS of refractory materials onto graphite mandrels is not new; taken by itself, the basic concept of heat treatment of VPS deposits for use as other than furnace cartridges is also not new; however, prior to this investigation, experimental crucibles and furnace cartridges fabricated by VPS had not been heat treated and had been found to be relatively weak and brittle. Accordingly, the investigation was directed toward determining whether certain combinations of (1) refractory alloy compositions, (2) VPS parameters, and (3) heat-treatment parameters could result in VPS-fabricated components with increased ductility.

  7. Optimization of burners in oxygen-gas fired glass furnace

    NARCIS (Netherlands)

    Kersbergen, M.J. van; Beerkens, R.G.C.; Sarmiento-Darkin, W.; Kobayashi, H.

    2012-01-01

    The energy efficiency performance, production stability and emissions of oxygen-fired glass furnaces are influenced by the type of burner, burner nozzle sizes, burner positions, burner settings, oxygen-gas ratios and the fuel distribution among all the burners. These parameters have been optimized

  8. Analysis of combustion efficiency in a pelletizing furnace

    Directory of Open Access Journals (Sweden)

    Rafael Simões Vieira de Moura

    Full Text Available Abstract The objective of this research is to assess how much the improvement in the combustion reaction efficiency can reduce fuel consumption, maintaining the same thermal energy rate provided by the reaction in a pelletizing furnace. The furnace for pelletizing iron ore is a complex thermal machine, in terms of energy balance. It contains recirculation fan gases and constant variations in the process, and the variation of a single process variable can influence numerous changes in operating conditions. This study demonstrated how the main variables related to combustion in the burning zone influence fuel consumption (natural gas from the furnace of the Usina de Pelotização de Fábrica (owned by VALE S/A, without changing process conditions that affect production quality. Variables were analyzed regarding the velocity and pressure of the fuel in the burners, the temperature of the combustion air and reactant gases, the conversion rate and the stoichiometric air/fuel ratio of the reaction. For the analysis, actual data of the furnace in operation was used, and for the simulation of chemical reactions, the software Gaseq® was used. The study showed that the adjustment of combustion reaction stoichiometry provides a reduction of 9.25% in fuel consumption, representing a savings of US$ 2.6 million per year for the company.

  9. Chloride ingress of carbonated blast furnace slag cement mortars

    NARCIS (Netherlands)

    Holthuizen, P.E.; Çopuroglu, O.; Polder, R.B.

    2017-01-01

    In the Netherlands civil engineering structures, such as overpasses, bridges and tunnels are generally built using blast furnace slag cement (BFSC, CEM III/B) concrete, because of its high resistance against chloride penetration. Although the Dutch experience regarding durability performance of BFSC

  10. Heuristic algorithms for scheduling heat-treatment furnaces of steel ...

    Indian Academy of Sciences (India)

    The scheduling of furnaces for heat-treatment of castings is of considerable interest as a large proportion of the total production time is the processing times of these ... Department of Management Studies, Indian Institute of Science, Bangalore 560 012; Singapore-MIT Alliance, School of Mechanical and Aerospace ...

  11. Reliability of graphite furnace atomic absorption spectrometry as ...

    African Journals Online (AJOL)

    Original Research Article. Reliability of graphite furnace atomic absorption spectrometry as alternative method for trace analysis of arsenic in natural medicinal products. Reem Saadi Khalid1*, ABM Helaluddin1, Reem Saadi Khalid1, Mohamed. Alaama1, Abdualrahman M Abdualkader1, Abdulrazak Kasmuri2 and Syed Atif.

  12. Analysis of a furnace for heat generation using polydisperse biomass

    Energy Technology Data Exchange (ETDEWEB)

    Magalhaes, Edney Alves; Silva, Juarez de Sousa e; Silva, Jadir Nogueira da; Oliveira Filho, Delly [Universidade Federal de Vicosa (DEA/UFV), MG (Brazil). Dept. de Engenharia Agricola; Donzeles, Sergio Mauricio Lopes [Empresa de Pesquisa Agropecuaria de Minas Gerais (EPAMIG), Vicosa, MG (Brazil)

    2008-07-01

    In many agro-industrial activities, the processing of raw material generates a substantial amount of fine materials. Examples include the production of soluble coffee, processing of rice, and wood processing, among others. In many regions, these by-products keep piling up on the courtyard of companies or become an environmental problem for land dumps. However, detailed tests of these byproducts indicate that they are excellent sources of energy. With this in mind, a furnace was developed to generate clean and hot air, using the alimentation system for pneumatic transport. Wood sawdust was used as fuel for analysis. The obtained results were considered satisfactory, proven by the small heat losses, primarily by the non-burned carbon monoxide (less than 0.2%) and the cooling of the furnace (less than 2.5%) whereas the losses by the exhaust gases were a little more than 23%. The thermal efficiency of the furnace was considered high when compared to others with an indirect heating system, obtaining an average value of 73%. The developed furnace, beyond being efficient, allows the use of the waste from the wood industry, which is important in the reduction of environmental impacts and minimizing production costs associated with the acquisition of conventional energy. (author)

  13. Electrode immersion depth determination and control in electroslag remelting furnace

    Energy Technology Data Exchange (ETDEWEB)

    Melgaard, David K. (Albuquerque, NM); Beaman, Joseph J. (Austin, TX); Shelmidine, Gregory J. (Tijeras, NM)

    2007-02-20

    An apparatus and method for controlling an electroslag remelting furnace comprising adjusting electrode drive speed by an amount proportional to a difference between a metric of electrode immersion and a set point, monitoring impedance or voltage, and calculating the metric of electrode immersion depth based upon a predetermined characterization of electrode immersion depth as a function of impedance or voltage.

  14. COMPUTER SIMULATION OF DISPERSED MATERIALS MOTION IN ROTARY TILTING FURNACES

    Directory of Open Access Journals (Sweden)

    S. L. Rovin

    2016-01-01

    Full Text Available The article presents the results of computer simulation of dispersed materials motion in rotary furnaces with an inclined axis of rotation. Has been received new data on the dynamic layer work that enhances understanding of heat and mass transfer processes occurring in the layer. 

  15. REFINERY STAGE OF OXIDES RESTORATION IN ROTATIONAL FURNACES

    Directory of Open Access Journals (Sweden)

    S. L. Rovin

    2012-01-01

    Full Text Available The article is devoted to research of process of the iron-containing waste recycling in rotary tilting furnaces, in particular, to the phenomenon of formation of ball iron at transition from hard-phase to liquid-phase stage of iron restoration from scale.

  16. APPLICATIONS ANALYSIS REPORT: BABCOCK AND WILCOX CYCLONE FURNACE

    Science.gov (United States)

    This document is an evaluation of the performance of the Babcock & Wilcox (B&W) Cyclone Furnace Vitrification Technology and its applicability as a treatment technique for soils contaminated with heavy metals, radionuclides, and organics. oth the technical and economic aspects of...

  17. Sliding mode controllers for a tempered glass furnace.

    Science.gov (United States)

    Almutairi, Naif B; Zribi, Mohamed

    2016-01-01

    This paper investigates the design of two sliding mode controllers (SMCs) applied to a tempered glass furnace system. The main objective of the proposed controllers is to regulate the glass plate temperature, the upper-wall temperature and the lower-wall temperature in the furnace to a common desired temperature. The first controller is a conventional sliding mode controller. The key step in the design of this controller is the introduction of a nonlinear transformation that maps the dynamic model of the tempered glass furnace into the generalized controller canonical form; this step facilitates the design of the sliding mode controller. The second controller is based on a state-dependent coefficient (SDC) factorization of the tempered glass furnace dynamic model. Using an SDC factorization, a simplified sliding mode controller is designed. The simulation results indicate that the two proposed control schemes work very well. Moreover, the robustness of the control schemes to changes in the system's parameters as well as to disturbances is investigated. In addition, a comparison of the proposed control schemes with a fuzzy PID controller is performed; the results show that the proposed SDC-based sliding mode controller gave better results. Copyright © 2015 ISA. Published by Elsevier Ltd. All rights reserved.

  18. Analyses of laser and furnace treated sol-gel coatings

    NARCIS (Netherlands)

    De Hosson, JT; De Haas, M; Sudarshan, TS; Jeandin, M; Khor, KA

    1998-01-01

    Here we explore a new method that allows thin films to be made with almost any composition and degree of porosity by means of a combination of sol-gel and laser technology. Results are presented for furnace and laser treated TEOTI-(tetraethylorthotitanate as sol precursor) coated silicon samples.

  19. Brayton-Cycle Heat Recovery System Characterization Program. Glass-furnace facility test plan

    Energy Technology Data Exchange (ETDEWEB)

    1980-08-29

    The test plan for development of a system to recover waste heat and produce electricity and preheated combustion air from the exhaust gases of an industrial glass furnace is described. The approach is to use a subatmospheric turbocompressor in a Brayton-cycle system. The operational furnace test requirements, the operational furnace environment, and the facility design approach are discussed. (MCW)

  20. 46 CFR 59.15-5 - Stayed furnaces and combustion chambers.

    Science.gov (United States)

    2010-10-01

    ... 46 Shipping 2 2010-10-01 2010-10-01 false Stayed furnaces and combustion chambers. 59.15-5 Section... and combustion chambers. (a) Where the plate forming the walls of stayed furnaces or combustion... wall of a stayed furnace or combustion chamber, the defective portion of the plate shall be cut away...

  1. High pressure neon arc lamp

    Science.gov (United States)

    Sze, Robert C.; Bigio, Irving J.

    2003-07-15

    A high pressure neon arc lamp and method of using the same for photodynamic therapies is provided. The high pressure neon arc lamp includes a housing that encloses a quantity of neon gas pressurized to about 500 Torr to about 22,000 Torr. At each end of the housing the lamp is connected by electrodes and wires to a pulse generator. The pulse generator generates an initial pulse voltage to breakdown the impedance of the neon gas. Then the pulse generator delivers a current through the neon gas to create an electrical arc that emits light having wavelengths from about 620 nanometers to about 645 nanometers. A method for activating a photosensitizer is provided. Initially, a photosensitizer is administered to a patient and allowed time to be absorbed into target cells. Then the high pressure neon arc lamp is used to illuminate the target cells with red light having wavelengths from about 620 nanometers to about 645 nanometers. The red light activates the photosensitizers to start a chain reaction that may involve oxygen free radicals to destroy the target cells. In this manner, a high pressure neon arc lamp that is inexpensive and efficiently generates red light useful in photodynamic therapy is provided.

  2. Antioxidant Properties of the Edible Basidiomycete Armillaria mellea in Submerged Cultures

    OpenAIRE

    Lung, Ming-Yeou; Chang, Yu-Cheng

    2011-01-01

    Antioxidant components, ascorbic acid, total flavonoids and total phenols are produced effectively by Armillaria mellea submerged cultures. Dried mycelia and mycelia-free broths obtained by A. mellea submerged cultures are extracted with methanol and hot water and investigated for antioxidant properties. Methanolic extracts from dried mycelia (MEM) and mycelia-free broth (MEB) and hot water extracts from dried mycelia (HWEM) by A. mellea submerged cultures show good antioxidant properties as ...

  3. Enhanced effects of biotic interactions on predicting multispecies spatial distribution of submerged macrophytes after eutrophication

    OpenAIRE

    Song, Kun; Cui, Yichong; Zhang, Xijin; Pan, Yingji; Xu, Junli; Xu, Kaiqin; Da, Liangjun

    2017-01-01

    Abstract Water eutrophication creates unfavorable environmental conditions for submerged macrophytes. In these situations, biotic interactions may be particularly important for explaining and predicting the submerged macrophytes occurrence. Here, we evaluate the roles of biotic interactions in predicting spatial occurrence of submerged macrophytes in 1959 and 2009 for Dianshan Lake in eastern China, which became eutrophic since the 1980s. For the four common species occurred in 1959 and 2009,...

  4. Laboratory Scale Thermal Plasma Arc Vitrification Studies of Heavy Metal-Laden Waste.

    Science.gov (United States)

    Cortez, R; Zaghloul, H H; Stephenson, L D; Smith, E D; Wood, J W; Cahil, D G

    1996-11-01

    Plasma processing has been identified as a useful tool for immobilizing heavy metal-contaminated wastes into safe, leach-resistant slag. Although much effort has gone into developing this technology on a pilot scale, not much information has been published on basic research topics. A laboratory-scale plasma arc furnace located at the University of Illinois was operated in cooperation with the U.S. Army Construction Engineering Research Laboratories in an effort to establish an understanding of the chemical and physical processes (such as metal volatilization and resultant gas evolution) that occur during thermal plasma treatment of metal-spiked samples. Experiments were conducted on nickel and chromium using a highly instrumented furnace equipped with a 75 kW transferred arc plasma torch. The volatility of nickel and chromium was examined as a function of varying oxygen partial pressures. Oxidizing conditions reduced the total dust gathered for both the nickel and chromium samples, although each dust sample was found to be metal-enriched. Plasma treating increased the leach-resistance of the slags by at least one order of magnitude when compared to unprocessed specimens. The leach- resistance of the nickel-containing slags increased in the presence of oxygen, whereas chromium samples remained relatively constant.

  5. Metallurgy of mercury in Almaden: from aludel furnaces until Pacific furnaces; La metalurgia del mercurio en Almaden: desde los hornos de aludeles a los hornos Pacific

    Energy Technology Data Exchange (ETDEWEB)

    Tejero-Manzanares, J.; Garrido Saenz, I.; Mata Cabrera, F.; Rubio Mesas, M. L.

    2014-07-01

    This paper shows the different types of furnaces for roasting cinnabar, used in the metallurgy of quicksilver over the centuries of exploitation of the Almaden Mines (Spain). Some of these techniques are part of our industrial heritage. They have contributed to name UNESCO World Heritage Site the vast technological legacy of these mines recently. This research contributes to close the long way of metallurgical activity from aludel furnaces until Pacif furnaces, first and lasted technology to produce on an industrial scale. It is delved into the most relevant aspects having to do with the type, evolution and number of furnaces existing on each of the periods. (Author)

  6. Numerical Computation of Net Radiative Heat Transfer within a Non Absorbing Furnace Enclosure

    Directory of Open Access Journals (Sweden)

    Shuaibu Ndache MOHAMMED

    2006-07-01

    Full Text Available The numerical evaluation of the net radiative heat transfer rate in a single zone, non absorbing furnace enclosure is reported. In this analysis, simplified mathematical furnace model namely, the long furnace model is used to determine furnace performance. The formulation assumes some known temperature values. Thus, heat transfer equations were set up and solved numerically. A FORTRAN computer program was developed and debugged. Results obtained from this study compare favourably well with the results from the traditional graphical method. Also, the computer program developed can handle variations in furnace operating conditions, temperatures, thermal properties and dimensions.

  7. GigaUnit Transplant System: A New Mechanical Tool for Transplanting Submerged Aquatic Vegetation

    National Research Council Canada - National Science Library

    Shafer, Deborah J

    2008-01-01

    Submerged aquatic vegetation (SAV) performs many important ecosystem functions, including wave attenuation and sediment stabilization, water quality improvement, primary production, food web support for secondary consumers...

  8. CFD simulation of gas and particles combustion in biomass furnaces

    Energy Technology Data Exchange (ETDEWEB)

    Griselin, Nicolas

    2000-11-01

    In this thesis, gas and particle combustion in biomass furnaces is investigated numerically. The aim of this thesis is to use Computational Fluid Dynamics (CFD) technology as an effective computer based simulation tool to study and develop the combustion processes in biomass furnaces. A detailed model for the numerical simulation of biomass combustion in a furnace, including fixed-bed modeling, gas-phase calculation (species distribution, temperature field, flow field) and gas-solid two-phase interaction for flying burning particles is presented. This model is used to understand the mechanisms of combustion and pollutant emissions under different conditions in small scale and large scale furnaces. The code used in the computations was developed at the Division of Fluid Mechanics, LTH. The flow field in the combustion enclosure is calculated by solving the Favre-averaged Navier-Stokes equations, with standard {kappa} - {epsilon} turbulence closure, together with the energy conservation equation and species transport equations. Discrete transfer method is used for calculating the radiation source term in the energy conservation equation. Finite difference is used to solve the general form of the equation yielding solutions for gas-phase temperatures, velocities, turbulence intensities and species concentrations. The code has been extended through this work in order to include two-phase flow simulation of particles and gas combustion. The Favre-averaged gas equations are solved in a Eulerian framework while the submodels for particle motion and combustion are used in the framework of a Lagrangian approach. Numerical simulations and measurement data of unburned hydrocarbons (UHC), CO, H{sub 2}, O{sub 2} and temperature on the top of the fixed bed are used to model the amount of tar and char formed during pyrolysis and combustion of biomass fuel in the bed. Different operating conditions are examined. Numerical calculations are compared with the measured data. It is

  9. Carbothermal reduction process of silica formed from shirasu volcanic ash using solar furnace

    Directory of Open Access Journals (Sweden)

    Hatakeyama Keisuke

    2016-01-01

    Full Text Available Metallurgical grade silicon was formed using Shirasu volcanic ash as starting material with solar furnace. The solar furnace was composed of two parts: Fresnel lens and reacting furnace. The reacting furnace was composed of a cylindrical vacuum chamber and quartz glass plate functioning to guide the concentrated sunlight into the furnace, and was placed at the focal point of the Fresnel lens. The sample was made from a mixture of silica formed from Shirasu volcanic ash and carbon, and placed in the carbon crucible inside the reacting furnace. The sample was irradiated for 3 hours, and the furnace was left until it cooled down to room temperature. After the cooling process, the sample was mixed and placed in the carbon crucible, and it was irradiated and cooled with the same processes again. After the experiment, the sample was evaluated by X-ray diffraction and the production of silicon was confirmed.

  10. Restoring Ecological Function to a Submerged Salt Marsh

    Science.gov (United States)

    Stagg, C.L.; Mendelssohn, I.A.

    2010-01-01

    Impacts of global climate change, such as sea level rise and severe drought, have altered the hydrology of coastal salt marshes resulting in submergence and subsequent degradation of ecosystem function. A potential method of rehabilitating these systems is the addition of sediment-slurries to increase marsh surface elevation, thus ameliorating effects of excessive inundation. Although this technique is growing in popularity, the restoration of ecological function after sediment addition has received little attention. To determine if sediment subsidized salt marshes are functionally equivalent to natural marshes, we examined above- and belowground primary production in replicated restored marshes receiving four levels of sediment addition (29-42 cm North American Vertical Datum of 1988 [NAVD 88]) and in degraded and natural ambient marshes (4-22 cm NAVD 88). Moderate intensities of sediment-slurry addition, resulting in elevations at the mid to high intertidal zone (29-36 cm NAVD 88), restored ecological function to degraded salt marshes. Sediment additions significantly decreased flood duration and frequency and increased bulk density, resulting in greater soil drainage and redox potential and significantly lower phytotoxic sulfide concentrations. However, ecological function in the restored salt marsh showed a sediment addition threshold that was characterized by a decline in primary productivity in areas of excessive sediment addition and high elevation (>36 cm NAVD 88). Hence, the addition of intermediate levels of sediment to submerging salt marshes increased marsh surface elevation, ameliorated impacts of prolonged inundation, and increased primary productivity. However, too much sediment resulted in diminished ecological function that was equivalent to the submerged or degraded system. ?? 2010 Society for Ecological Restoration International.

  11. Enhanced Sorbitol Production under Submerged Fermentation using Lactobacillus plantarum

    Directory of Open Access Journals (Sweden)

    Khan Nadiya Jan

    2017-04-01

    Full Text Available Background and Objective: Sorbitol is a non-toxic and slightly hygroscopic compound with different applications. Zymomonas mobiles produces sorbitol from sucrose or mixtures of glucose and fructose (formation is coupled with the dehydrogenation of glucose to glucono-δ- lactone. Recombinant Zymomonas mobilis may produce sorbitol and gluconic acid from glucose and fructose using different divalent metal ions with reduced the ethanol yield andsignificantly increased yield of sorbitol. Current study envisaged to alter the media components, physical process parameters and supplementation of amino acids for enhanced sorbitol production.Material and Methods: Several process variables were evaluated on sorbitol production including carbon sources (glucose, fructose, maltose, sucrose, carbon concentrations (5, 10, 20 and 25 g l-1, nitrogen sources (peptone, tryptone, yeast extract, beef extract and organic nitrogen mix, temperatures (25, 29, 33, 37, 41°C, pH (6, 6.5, 7 , 7.5 ,8, agitation rate (50, 100, 150, 200 rpm and amino acids (cysteine, cystine, tryptophanin batch cultivation ofLactobacillus plantarum NCIM 2912. Shake flask cultivation performed under optimum conditions like temperature 37°C, pH 7.0 and agitation rate of 150 rpm, resulted in enhanced sorbitol production. Comparative study of sorbitol production in solid state fermentation and submerged fermentation was also evaluated.Results and Conclusion: Batch cultivation under submerged conditions further performed in 7.5-l lab scale bioreactor (working volume 3.0-l under optimized conditions resulted in maximum cell biomass of 8.95±0.03 g g-1 and a sorbitol content of 9.78±0.04 g l-1 after 42.0 h of fermentation. Scale up study on bioreactor resulted in maximum sorbitol yield (Yp/x and productivity of 1.11 g g-1 and 0.50 g l-1 h under submerged fermentation, respectively.Conflict of interest: The authors declare no conflict of interest.

  12. Gas Tungsten Arc Welding and Plasma Arc Cutting. Teacher Edition.

    Science.gov (United States)

    Fortney, Clarence; And Others

    This welding curriculum guide treats two topics in detail: the care of tungsten electrodes and the entire concept of contamination control and the hafnium electrode and its importance in dual-air cutting systems that use compressed shop air for plasma arc cutting activities. The guide contains three units of instruction that cover the following…

  13. [Genetic algorithm for fermentation kinetics of submerged fermentation by Morchella].

    Science.gov (United States)

    Wang, Ying; Piao, Meizi; Sun, Yonghai

    2008-08-01

    Fermentation kinetics is important for optimizing control and up-scaling fermentation process. We studied submerged fermentation kinetics of Morchella. Applying the genetic Algorithm in the Matlab software platform, we compared suitability of the Monod and Logistic models, both are commonly used in process of fungal growth, to describe Morchella growth kinetics. Meanwhile, we evaluated parameters involved in the models for Morchella growth, EPS production and substrate consumption. The results indicated that Logistic model fit better with the experimental data. The average error of this model was 5.8%. This kinetics model can be useful for optimizing and up-scaling fungal fermentation process.

  14. Liquid Film Diffusion on Reaction Rate in Submerged Biofilters

    DEFF Research Database (Denmark)

    Christiansen, Pia; Hollesen, Line; Harremoës, Poul

    1995-01-01

    Experiments were carried out in order to investigate the influence of liquid film diffusion on reaction rate in a submerged biofilter with denitrification and in order to compare with a theoretical study of the mass transfer coefficient. The experiments were carried out with varied flow, identified...... by the empty bed velocity of inflow and recirculation, respectively 1.3, 2.8, 5.6 and 10.9 m/h. The filter material consisted of 3 mm biostyren spheres. The results indicate that the influence of liquid film diffusion on reaction rate can be ignored....

  15. Getting to know ArcGIS desktop

    National Research Council Canada - National Science Library

    Ormsby, Tim

    2010-01-01

    .... Key concepts are combined with detailed illustrations and step-by-step exercises to acquaint readers with the building blocks of ArcGIS Desktop including ArcMap, for displaying and querying maps...

  16. Fuzzy Logic Temperature Control System For The Induction Furnace

    Directory of Open Access Journals (Sweden)

    Lei Lei Hnin

    2015-08-01

    Full Text Available This research paper describes the fuzzy logic temperature control system of the induction furnace. Temperature requirement of the heating system varies during the heating process. In the conventional control schemes the switching losses increase with the change in the load. A closed loop control is required to have a smooth control on the system. In this system pulse width modulation based power control scheme for the induction heating system is developed using the fuzzy logic controller. The induction furnace requires a good voltage regulation to have efficient response. The controller controls the temperature depending upon weight of meat water and time. This control system is implemented in hardware system using microcontroller. Here the fuzzy logic controller is designed and simulated in MATLAB to get the desire condition.

  17. Orgin of Slag from Early Medieval Age Furnaces in Nitra

    Directory of Open Access Journals (Sweden)

    Julius Dekan

    2005-01-01

    Full Text Available Two types of archaeological artefacts from remains of Early Medieval Age furnaces excavated in Nitra are analysed. They are supposed to originate from slag of glass and iron production. Employing Mossbauer spectrometry, iron crystallographic sites are identified and compared. In all samples, Fe2+ and Fe3+ structural positions were revealed. Some of the archeological artefacts including those that were supposed to originate from glass production show a presence of metallic iron and/or magnetic oxides. Based on the results of Mossbauer effect measurements performed at room temperature as well as 77 K (liquid nitrogen temperature analytical evidence is provided that the iron sites identified are not as those usually encountered in glasses. Consequently, a conclusion is proposed that neither of the investigated furnaces was used for glass production.

  18. Annealing furnace for III-V semiconductor devices

    Science.gov (United States)

    O'Connor, J. M.; Hier, H. S.; Ketchum, R. M.

    1986-02-01

    A furnace for annealing ion implantation damage in III-V semiconductors has been built and tested. Designed for research applications, the furnace can accommodate odd shapes of material up to 2 in. in diameter. Samples are loaded onto a novel cantilevered support and are not moved during the annealing operation, facilitating proximity annealing techniques. Both chambers of this dual chambered system are O-ring sealed for added safety during annealing in an arsine gas ambient. Electron mobilities between 4400 and 4600 cm2/V s at 300 K are routinely measured for 2×1017 cm-3 gallium arsenide material annealed in this sytem. The system has been used to anneal indium phosphide as well as gallium arsenide wafers.

  19. Advanced wood burning furnaces. 2. rev. ed.; Moderne Holzfeuerungsanlagen

    Energy Technology Data Exchange (ETDEWEB)

    Schneider, W. (comp.)

    2001-07-01

    New and environment-friendly technologies meet high requirements in terms of emission reduction and comfort of operation. In the field of wood burning furnaces, there is still a lack of knowledge which results in excessive cost, environmental pollution and loss of image. This brochure shows how wood furnaces should be operated correctly and also reviews the state of the art. [German] Durch die technische Entwicklung neuer, wirkungsvoller und vor allem umweltfreundlicher Heiztechniken wird zudem den in den letzten Jahren gestiegenen Anforderungen an den Emissionsschutz und den Bedienungskomfort Rechnung getragen. Mit Holz wird jedoch z. T. nicht immer richtig geheizt. Das kostet Geld und fuehrt zu vermeidbaren Umweltbelastungen und Imageschaeden. Ziel dieser Broschuere ist es daher, mit den Techniken des Heizens mit Holz vertraut zu machen und einen Ueberblick ueber den heutigen Stand zu geben. (orig.)

  20. SIMULATION ANALYSIS OF PREHEATER CHARGE TO THE ROTARY FURNACE

    Directory of Open Access Journals (Sweden)

    Jan Mikula

    2015-08-01

    Full Text Available Mathematical modeling of heat aggregates is one of the fundamental methods of the mathematical modelling research. A mathematical model based on the method of elementary balances was created for the thermal treatment of granular and lumpy materials. The adaptation of the selected aggregate model is based on prior knowledge and experiments. The paper presents an adaptation of the mathematical model for the magnesite processing rotary furnace using the mode of caustic and clinker production. A simulation of the charge preheater impact based on the thin layer principle is implemented into the model. The main advantages of using this type of preheater of rotary furnace are smaller dimensions for a large exchange surface and low pressure losses.

  1. Thermal Spray Coatings for Blast Furnace Tuyere Application

    Science.gov (United States)

    Pathak, A.; Sivakumar, G.; Prusty, D.; Shalini, J.; Dutta, M.; Joshi, S. V.

    2015-12-01

    The components in an integrated steel plant are invariably exposed to harsh working environments involving exposure to high temperatures, corrosive gases, and erosion/wear conditions. One such critical component in the blast furnace is the tuyere, which is prone to thermal damage by splashing of molten metal/slag, erosive damage by falling burden material, and corrosion from the ensuing gases. All the above, collectively or independently, accelerate tuyere failure, which presents a potential explosion hazard in a blast furnace. Recently, thermal spray coatings have emerged as an effective solution to mitigate such severe operational challenges. In the present work, five different coatings deposited using detonation spray and air plasma spray techniques were comprehensively characterized. Performance evaluation involving thermal cycling, hot corrosion, and erosion tests was also carried out. Based on the studies, a coating system was suggested for possible tuyere applications and found to yield substantial improvement in service life during actual field trials.

  2. High temperature furnace for nuclear magnetic resonance experiments

    Energy Technology Data Exchange (ETDEWEB)

    Jaeger, C.; Scheler, G. (Friedrich-Schiller-Universitaet, Jena (German Democratic Republic). Sektion Physik)

    1984-01-01

    A furnace is described for NMR experiments in the temperature range 300 to 1,100 K. It can be used both in a superconducting solenoid (Oxford Instruments, B/sub 0/ = 6.4 T, bore 52 mm) and in iron magnets with a gap d >= 48 mm. All for NMR experiments important nuclei can be measured without /sup 29/Si. The NMR probe can be used both for instationary and stationary experiments.

  3. Soil Stabilisation Using Ground Granulated Blast Furnace Slag

    OpenAIRE

    Ashish Kumar Pathak; Dr. V. Pandey

    2014-01-01

    Stabilisation is a broad sense for the various methods employed and modifying the properties of a soil to improve its engineering performance and used for a variety of engineering works. In today‟s day soil stabilisation is the major problem for civil engineers, either for construction of road and also for increasing the strength or stability of soil and reduces the construction cost. In this thesis the soil are stabilised by ground granulated blast furnace slag (GGBS) and this material is ob...

  4. Characterization of calcium carbonate sorbent particle in furnace environment

    Energy Technology Data Exchange (ETDEWEB)

    Lee, Kang Soo [Aerosol and Particle Technology Laboratory, Department of Mechanical Engineering, KAIST 291 Daehak-ro, Yuseong-gu, Daejeon, 305-701 (Korea, Republic of); Jung, Jae Hee [Environment Sensor System Research Center, KIST 39-1 Hawolgok-dong, Seongbuk-gu, Seoul, 136-791 (Korea, Republic of); Keel, Sang In; Yun, Jin Han; Min, Tai Jin [Environmental Systems Research Division, KIMM 104 Sinseongno, Yuseong-gu, Daejeon, 305-343 (Korea, Republic of); Kim, Sang Soo, E-mail: sskim@kaist.ac.kr [Aerosol and Particle Technology Laboratory, Department of Mechanical Engineering, KAIST 291 Daehak-ro, Yuseong-gu, Daejeon, 305-701 (Korea, Republic of)

    2012-07-01

    The oxy-fuel combustion system is a promising technology to control CO{sub 2} and NO{sub X} emissions. Furthermore, sulfation reaction mechanism under CO{sub 2}-rich atmospheric condition in a furnace may lead to in-furnace desulfurization. In the present study, we evaluated characteristics of calcium carbonate (CaCO{sub 3}) sorbent particles under different atmospheric conditions. To examine the physical/chemical characteristics of CaCO{sub 3}, which is used as a sorbent particle for in-furnace desulfurization in the oxy-fuel combustion system, they were injected into high temperature drop tube furnace (DTF). Experiments were conducted at varying temperatures, residence times, and atmospheric conditions in a reactor. To evaluate the aerosolizing characteristics of the CaCO{sub 3} sorbent particle, changes in the size distribution and total particle concentration between the DTF inlet and outlet were measured. Structural changes (e.g., porosity, grain size, and morphology) of the calcined sorbent particles were estimated by BET/BJH, XRD, and SEM analyses. It was shown that sorbent particles rapidly calcined and sintered in the air atmosphere, whereas calcination was delayed in the CO{sub 2} atmosphere due to the higher CO{sub 2} partial pressure. Instead, the sintering effect was dominant in the CO{sub 2} atmosphere early in the reaction. Based on the SEM images, it was shown that the reactions of sorbent particles could be explained as a grain-subgrain structure model in both the air and CO{sub 2} atmospheres.

  5. Silica crown refractory corrosion in glass melting furnaces

    OpenAIRE

    Balandis A.; Nizeviciene D.

    2011-01-01

    The critical parameters of silica refractories, such as compressive strength, bulk, density, quantity of silica, microstructure and porosity were evaluated of unused and used bricks to line the crowns of glass furnaces, when the rate of corrosion of crowns were about 2 times greater. The change of these parameters, the chemical composition and formation of the microcracks in the used silica refractories material were studied. It was established that the short time at service of containe...

  6. Demonstration and testing of high performance slot furnace. Final report

    Energy Technology Data Exchange (ETDEWEB)

    Bjerklie, J.W.; LaHaye, P.G.

    1978-04-01

    A demonstration and test program was conducted on a high temperature, 108'' slot, forge furnace. The efficacy of slot closures, medium weight insulation, massive-recirculation burners, temperature and O/sub 2/ controls, and ceramic recuperators was determined and compared to an unimproved furnace. Fired with No. 2 fuel oil at a maximum rate of 35 gph at start-up, the furnace was loaded manually employing 2/sup 1///sub 2/'' dia by 24'' long, round stock to simulate a typical forge shop load. Under these conditions, the furnace, with all improvements operative, achieved a steady state specific heat consumption (SHC) value of 850 Btu/lb of steel processed at an operating set point of 2400/sup 0/F and a steel processing rate of 3000 lbs/h. The value of each energy conserving improvement individually was determined and demonstrated. The largest single improvement was due to the ceramic recuperator (38%), followed by the door closures (11%), the massive-recirculation burners (10 to 20%), and improved wall thermal insulation (4%). The controls with the burner allowed essentially smoke-free operation to excess air levels of less than 5%. The economic impact of incorporating the energy-conserving recommendations of this study, using the industry ''norms'' for a conventionally equipped forge shop, was determined. Referred to the financial ''operating statement'', the improvement realized in the before-tax income of the forge shop would be increased approximately 20% assuming a current level of 10% profit before taxes.

  7. Blast furnace coke substitutes from Victorian brown coal

    OpenAIRE

    Mollah, Mamun

    2017-01-01

    Iron is usually produced from its ores using coke in a blast furnace (BF). Coke, a hard and macroporous carbon material, is produced from special coals (coking coals) and acts as fuel, smelting agent, and the permeable support for the charge to the BF. No material can completely replace coke in a BF. Coking coals are becoming harder (and more expensive) to obtain. Victorian brown coal (VBC) is accessible, cheap, with low mineral concentrations, which is favourable for iron production in a BF....

  8. Detailed model for practical pulverized coal furnaces and gasifiers

    Energy Technology Data Exchange (ETDEWEB)

    Smith, P.J.; Smoot, L.D.

    1989-08-01

    This study has been supported by a consortium of nine industrial and governmental sponsors. Work was initiated on May 1, 1985 and completed August 31, 1989. The central objective of this work was to develop, evaluate and apply a practical combustion model for utility boilers, industrial furnaces and gasifiers. Key accomplishments have included: Development of an advanced first-generation, computer model for combustion in three dimensional furnaces; development of a new first generation fouling and slagging submodel; detailed evaluation of an existing NO{sub x} submodel; development and evaluation of an improved radiation submodel; preparation and distribution of a three-volume final report: (a) Volume 1: General Technical Report; (b) Volume 2: PCGC-3 User's Manual; (c) Volume 3: Data Book for Evaluation of Three-Dimensional Combustion Models; and organization of a user's workshop on the three-dimensional code. The furnace computer model developed under this study requires further development before it can be applied generally to all applications; however, it can be used now by specialists for many specific applications, including non-combusting systems and combusting geseous systems. A new combustion center was organized and work was initiated to continue the important research effort initiated by this study. 212 refs., 72 figs., 38 tabs.

  9. Silica crown refractory corrosion in glass melting furnaces

    Directory of Open Access Journals (Sweden)

    Balandis A.

    2011-01-01

    Full Text Available The critical parameters of silica refractories, such as compressive strength, bulk, density, quantity of silica, microstructure and porosity were evaluated of unused and used bricks to line the crowns of glass furnaces, when the rate of corrosion of crowns were about 2 times greater. The change of these parameters, the chemical composition and formation of the microcracks in the used silica refractories material were studied. It was established that the short time at service of container glass furnace crown can be related to low quality of silica brick: high quantity of CaO and impurities, low quantity of silica, low quantity of silica, transferred to tridymite and cristobalite and formation of 5-10 μm and more than 100 μm cracks in the crown material. The main reason of corrosion high quality silica bricks used to line the crown of electrovacuum glass furnace is the multiple cyclic change of crown temperature at 1405 - 1430°C range in the initial zone of crown and at 1575 - 1605°C range in the zone of highest temperatures.

  10. TECHNOLOGICAL FACTORS THAT CAUSED UNUSUAL DETERIORATION IN FURNACE TUBES

    Directory of Open Access Journals (Sweden)

    Nelson Felipe Llovet de Armas

    2017-04-01

    Full Text Available A refinery furnace used for heating crude oil showed abundant pelicules with unusual thicknesses in some pipes located in the convection zone, next to the wall of the furnace. The purpose of this research consisted in identifying the type of corrosion and determine the causes that originated the formation of the unusual pelicules. With the objective of elucidating which technological factors propitiated this deterioration, a visual inspection of the furnace was carried out to evaluate its structural state. From the values reported as thermocouples, temperature profiles of operation in the convection zone were obtained. The pelicules obtained were characterized using the X-ray diffraction technique and a metallographic microscope of reflected light. The results showed several deposits among the convection tubes; which cannot be eliminated because there isn't an adequate system of removal. This problem is accentuated by the substitution of old refractory bricks by modern monolithic panels. Such situation favored the formation of canalizations or preferential zones that propitiated the increase of the velocity of gases to high temperature and a rise of the concentration of O2 on low alloy steel pipes. These factors caused an anomalous behavior of the temperatures of operation and the formation of pelicules of mill scale type, of macrocrystalline structures, constituted for few adherent iron oxides and unusual thicknesses. These results show a severe oxidation in high temperatures.

  11. The next-generation ARC middleware

    DEFF Research Database (Denmark)

    Appleton, O.; Cameron, D.; Cernak, J.

    2010-01-01

    The Advanced Resource Connector (ARC) is a light-weight, non-intrusive, simple yet powerful Grid middleware capable of connecting highly heterogeneous computing and storage resources. ARC aims at providing general purpose, flexible, collaborative computing environments suitable for a range of uses...... the next-generation ARC middleware, implemented as Web Services with the aim of standard-compliant interoperability....

  12. Magnification Bias in Gravitational Arc Statistics

    Energy Technology Data Exchange (ETDEWEB)

    Caminha, G. B. [Rio de Janeiro, CBPF; Estrada, J. [Fermilab; Makler, M. [Rio de Janeiro, CBPF

    2013-08-29

    The statistics of gravitational arcs in galaxy clusters is a powerful probe of cluster structure and may provide complementary cosmological constraints. Despite recent progresses, discrepancies still remain among modelling and observations of arc abundance, specially regarding the redshift distribution of strong lensing clusters. Besides, fast "semi-analytic" methods still have to incorporate the success obtained with simulations. In this paper we discuss the contribution of the magnification in gravitational arc statistics. Although lensing conserves surface brightness, the magnification increases the signal-to-noise ratio of the arcs, enhancing their detectability. We present an approach to include this and other observational effects in semi-analytic calculations for arc statistics. The cross section for arc formation ({\\sigma}) is computed through a semi-analytic method based on the ratio of the eigenvalues of the magnification tensor. Using this approach we obtained the scaling of {\\sigma} with respect to the magnification, and other parameters, allowing for a fast computation of the cross section. We apply this method to evaluate the expected number of arcs per cluster using an elliptical Navarro--Frenk--White matter distribution. Our results show that the magnification has a strong effect on the arc abundance, enhancing the fraction of arcs, moving the peak of the arc fraction to higher redshifts, and softening its decrease at high redshifts. We argue that the effect of magnification should be included in arc statistics modelling and that it could help to reconcile arcs statistics predictions with the observational data.

  13. STRUVE arc and EUPOS® stations

    Science.gov (United States)

    Lasmane, Ieva; Kaminskis, Janis; Balodis, Janis; Haritonova, Diana

    2013-04-01

    The Struve Geodetic Arc was developed in Years 1816 to 1855, 200 years ago. Historic information on the points of the Struve Geodetic Arc are included in the UNESCO World Heritage list in 2005. Nevertheless, the sites of many points are still not identified nor included in the data bases nowadays. Originally STRUVE arc consisted of 258 main triangles with 265 triangulation points. Currently 34 of the original station points are identified and included in the in the UNESCO World Heritage list. identified original measurement points of the Meridian Arc are located in Sweden (7 points), Norway (15), Finland (83), Russia (1), Estonia (22), Latvia (16), Lithuania (18), Belorussia (28), Ukraine (59) and Moldova (27). In Year 2002 was initiated another large coverage project - European Position Determination System "EUPOS®". Currently there are about 400 continuously operating GNSS (Global Navigation Satellite Systems) stations covering EU countries Estonia, Latvia, Lithuania, Poland, Czech Republic, Slovakia, Hungary, Bulgaria, Romania and East European countries Ukraine and Moldavia. EUPOS® network is a ground based GNSS augmentation system widely used for geodesy, land surveying, geophysics and navigation. It gives the opportunity for fast and accurate position determination never available before. It is an honorable task to use the EUPOS® system for research of the Struve triangulation former sites. Projects with Struve arc can popularize geodesy, geo-information and its meaning in nowadays GIS and GNSS systems. Struve Arc and its points is unique cooperation cross-border object which deserve special attention because of their natural beauty and historical value for mankind. GNSS in geodesy discovers a powerful tool for the verification and validation of the height values of geodetic leveling benchmarks established historically almost 200 years ago. The differential GNSS and RTK methods appear very useful to identify vertical displacement of landscape by means of

  14. Cathodic disbonding of organic coatings on submerged steel

    Energy Technology Data Exchange (ETDEWEB)

    Knudsen, Ole oeystein

    1998-12-31

    In offshore oil production, submerged steel structures are commonly protected by an organic coating in combination with cathodic protection. The main advantage is that the coating decreases the current demand for cathodic protection. But the coating degrades with time. This thesis studies one of the most important mechanisms for coating degradation in seawater, cathodic disbonding. Seven commercial coatings and two model coatings with various pigmentations have been studied. Parameter studies, microscopy and studies of free films were used in the mechanism investigations. Exposure to simulated North Sea conditions was used in the performance studies. The effect of aluminium and glass barrier pigments on cathodic disbonding was investigated. The mechanism for the effect of the aluminium pigments on cathodic disbonding was also investigated. The transport of charge and oxygen to the steel/coating interface during cathodic disbonding was studied for two epoxy coatings. Cathodic disbonding, blistering and current demand for cathodic protection was measured for nine commercial coatings for submerged steel structures, using the ASTM-G8 standard test and a long term test under simulated North Sea conditions. The relevance of the ASTM-G8 test as a prequalification test was evaluated. 171 refs., 40 figs., 6 tabs.

  15. Period Doubling in Bubbling from a Submerged Nozzle

    Science.gov (United States)

    Dennis, Jordan; Grace, Laura; Lehman, Susan

    The timing of bubbles rising from a nozzle submerged in a viscous solution was measured to examine the period-doubling route to chaos in this system. A narrow nozzle was submerged in a mixture of water and glycerin, and nitrogen was supplied to the nozzle at a varying flow rate. The bubbles were detected using a laser and photodiode system; when the bubbles rise through the laser beam, they scatter the light so that the signal at the photodiode decreases. The period between bubbles as well as the duration of each bubble (a function of bubble size and bubble velocity) was determined, and examined as the nitrogen flow rate increased, for solutions with five different concentrations of glycerin. Bubbles were also recorded visually using a high-speed camera. Within the flow rates tested, we observed a bifurcation of the period to period-2 behavior for all solutions tested, and a further bifurcation to period-4 for all solutions except pure glycerin. The solution viscosity affected both the onset of the bifurcation and the precise bubble behavior during the bifurcation. Unusually, a short period/long period pair of bubbles recurring at a regular interval was sometimes observed in the low flow regime which is typically period-1, an observation which requires further investigation. Research supported by NSF DMR 1560093.

  16. Magnetic imaging of a submerged Roman harbour, Caesarea Maritima, Israel

    Science.gov (United States)

    Boyce, J. I.; Reinhardt, E. G.; Raban, A.; Pozza, M. R.

    2003-04-01

    The harbour built by King Herod's engineers at Caesarea represented a major advance in Roman harbour construction that incorporated the use of large (390 m^3), form-filled hydraulic concrete blocks to build an extensive foundation for the harbour moles and breakwater barriers. Marine geophysical surveys were recently conducted across the submerged harbour in an attempt to map the configuration of the buried concrete foundation. A total of 107 line km of high-resolution marine magnetic surveys (nominal 15 m line separations) and bathymetry data were acquired over a 1 km^2 area of the submerged harbour using an Overhauser marine magnetometer, integrated DGPS and single-beam (200 KHz) echosounder. The feasibility of magnetic detection of the concrete was established before the survey by magnetic susceptibility testing of concrete core samples. All concrete samples contained appreciable amounts of fe-oxide-rich volcanic ash ('pozzolana') and showed uniformly high susceptibility values (k > 10^-^4 cgs) when compared to harbour bottom sediments and building stones (k construction of the harbour moles and quays.

  17. THE INFLUENCE OF SUBMERGED MACROPHYTES ON SEDIMENTARY DIATOM ASSEMBLAGES(1).

    Science.gov (United States)

    Vermaire, Jesse C; Prairie, Yves T; Gregory-Eaves, Irene

    2011-12-01

    Submerged macrophytes are a central component of lake ecosystems; however, little is known regarding their long-term response to environmental change. We have examined the potential of diatoms as indicators of past macrophyte biomass. We first sampled periphyton to determine whether habitat was a predictor of diatom assemblage. We then sampled 41 lakes in Quebec, Canada, to evaluate whether whole-lake submerged macrophyte biomass (BiomEpiV) influenced surface sediment diatom assemblages. A multivariate regression tree (MRT) was used to construct a semiquantitative model to reconstruct past macrophyte biomass. We determined that periphytic diatom assemblages on macrophytes were significantly different from those on wood and rocks (ANOSIM R = 0.63, P macrophyte, nutrient-limited lakes (BiomEpiV ≥525 μg · L(-1) ; total phosphorus [TP] macrophyte, nutrient-limited lakes (BiomEpiV eutrophic lakes (TP ≥35 μg · L(-1) ; six lakes). A semiquantitative model correctly predicted the MRT group of the lake 71% of the time (P macrophytes have a significant influence on diatom community structure and that sedimentary diatom assemblages can be used to infer past macrophyte abundance. © 2011 Phycological Society of America.

  18. Comparison of possibilities the blast furnace and cupola slag utilization by concrete production

    Directory of Open Access Journals (Sweden)

    D. Baricová

    2010-04-01

    Full Text Available In process of pig iron and cast iron production secondary raw materials and industrial wastes are formed The most abundant secondaryproduct originating in these processes are furnace slag. Blast furnace slag and cupola furnace slag originates from melting of gangue parts of metal bearing materials, slag forming additions and coke ash. In general, slag are compounds of oxides of metallic and non-metallic elements, which form chemical compounds and solutions with each other and also contain small volume of metals, sulfides of metals and gases. Chemical, mineralogical and physical properties of slag determinate their utilisation in different fields of industry.The paper presents results from the research of the blast furnace and cupola furnace slag utilization in the concrete production. Pilotexperiments of the concrete production were performed, by that the blast furnace and cupola furnace slag with a fractions of 0–4mm;4–8mm; 8–16mm were used as a natural substitute. A cupola furnace slag and combination of the blast furnace and cupola furnace slagwere used in the experiments. The analysis results show that such concretes are suitable for less demanding applications.

  19. Wait or escape? Contrasting submergence tolerance strategies of Rorippa amphibia, Rorippa sylvestris and their hybrid

    NARCIS (Netherlands)

    Akman, M.; Bhikharie, A.V.; McLean, E.H.; Boonman, A.; Visser, E.J.W.; Schranz, M.E.; van Tienderen, P.H.

    2012-01-01

    Background and Aims Differential responses of closely related species to submergence can provide insight into the evolution and mechanisms of submergence tolerance. Several traits of two wetland species from habitats with contrasting flooding regimes, Rorippa amphibia and Rorippa sylvestris, as well

  20. Growth rate, protein:RNA ratio and stoichiometric homeostasis of submerged macrophytes under eutrophication stress

    OpenAIRE

    Xing W.; Shi Q.; Liu H.; Liu G.

    2016-01-01

    Growth rate hypothesis (GRH) and stoichiometric homeostasis of photoautotrophs have always been questioned. However, little is known about GRH and stoichiometric homeostasis of aquatic plants, especially submerged macrophytes. Therefore, we aim to test the GRH and explore stoichiometric homeostasis of four freshwater submerged macrophytes under eutrophication stress. At the single species level and the multi-species level, N:P ratios ...

  1. Evidence of shoreline shift on the northern Saurashtra coast: Study based on the submerged temple complex at Pindara

    Digital Repository Service at National Institute of Oceanography (India)

    Gaur, A.S.; Sundaresh

    . It is difficult to assign a particular reason for the submergence of the temple in discussion, however minor sea level rise and seismic activity might have played a vital role in submergence of the temple complex....

  2. Submerged beach ridge lineation and associated sedentary fauna in the innershelf of Gopalpur Coast, Orissa, Bay of Bengal

    Digital Repository Service at National Institute of Oceanography (India)

    Rao, K.M.; Murthy, K.S.R.; Reddy, N.P.C.; Subrahmanyam, A.S.; Lakshminarayana, S.; Rao, M.M.M.; Sarma, K.V.L.N.S.; Premkumar, M.K.; Sree, A.; Bapuji, M.

    . (e - mail: kmrao@kadali.nio.org) RESEARCH COMMUNICATIONS CURRENT SCIENCE, VOL. 81, NO. 7, 10 OCTOBER 2001 829 mic profiling to locate the submerged roc k outcrops. Though the submerged topographic features were r e por - ted by some...

  3. EAARL-B Submerged Topography–Saint Croix, U.S. Virgin Islands, 2014

    Data.gov (United States)

    U.S. Geological Survey, Department of the Interior — A submerged topography Digital Elevation Model (DEM) mosaic for a portion of the submerged environs of Saint Croix, U.S. Virgin Islands, was produced from remotely...

  4. THE STUDY ON THE DURABILITY OF SUBMERGED STRUCTURE DISPLACEMENT DUE TO CONCRETE FAILURE

    Directory of Open Access Journals (Sweden)

    M. Mohd

    2016-09-01

    Full Text Available Concrete structures that exposed to marine environments are subjected to multiple deterioration mechanisms. An overview of the existing technology for submerged concrete, pressure resistant, concrete structures which related such as cracks, debonds, and delamination are discussed. Basic knowledge related to drowning durability such as submerged concrete structures in the maritime environment are the durability of a concrete and the ability to resist to weathering, chemical attack, abrasion or other deterioration processes. The measuring techniques and instrumentation for geometrical monitoring of submerged structural displacements have traditionally been categorized into two groups according to the two main groups, namely as geodetic surveying and geotechnical structural measurements of local displacements. This paper aims to study the durability of submerged concrete displacement and harmful effects of submerged concrete structures.

  5. [Effects of light on submerged macrophytes in eutrophic water: research progress].

    Science.gov (United States)

    Li-Sha, Zou; Ze-Yu, Nie; Xiao-Yan, Yao; Ji-Yan, Shi

    2013-07-01

    The restoration of submerged macrophytes is the key to remediate eutrophic water and maintain the health of aquatic ecosystem, while light is the main limiting factor. This paper summarized the factors affecting the light extinction in water and the mechanisms of light intensity affecting the physiology of submerged macrophytes, with the focuses on the metabolic mechanisms of carbon, nitrogen, and phosphorus, the responses of antioxidant enzyme system, and the feedbacks of pigment composition and concentration in the common submerged macrophytes under low light stress. Several engineering techniques applied in the ecological restoration of submerged macrophytes were presented, and the framework of the restoration of submerged macrophytes in eutrophic water was proposed. Some problems in current research and several suggestions on future research were addressed, which could help the related research and engineering practices.

  6. Study of effect of electric arc furnace slag on expansion of mortars subjected to alkali-aggregate reaction

    Directory of Open Access Journals (Sweden)

    L. SOUZA

    Full Text Available Abstract Alkali-aggregate reaction is a chemical reaction between cement alkalis and some reactive mineral present in some aggregates, leading to concrete expansion and cracking. One kind usually observed and studied in Brazil is the alkali-silica reaction, due to its fast development. There are several methods that are effective to control and mitigate this reaction, and one of them is the partial replacement of cement by mineral additions such as pozzolans like fly-ash, silica fume and slag. In this study, we propose the use of electrical steel slag as a partial replacement of cement, evaluating its effectiveness by NBR 15577:2008, employing different proportions as replacement. It seems that the electrical steel slag, despite its expansive behavior, has been effective in the control of the ASR.

  7. Leaf gas films contribute to rice (Oryza sativa) submergence tolerance during saline floods

    DEFF Research Database (Denmark)

    Herzog, Max; Konnerup, Dennis; Pedersen, Ole

    2018-01-01

    Floods and salinization of agricultural land adversely impact global rice production. We investigated whether gas films on leaves of submerged rice delay salt entry during saline submergence. Two-week-old plants with leaf gas films (+GF) or with gas films experimentally removed (-GF) were submerg...

  8. Revitalize the US silicon/ferrosilicon industry through energy-efficient technology. Part 1, Final report

    Energy Technology Data Exchange (ETDEWEB)

    Larson, H.R.; Welborn, J.H.

    1995-02-01

    It is concluded that silicon metal and ferrosilicon can be very effectively produced in a DC submerged arc furnace. Specific energy consumption factors measured were favorable to the technology. Significant energy savings over conventional AC practice are likely. Hollow electrode feeding of the furnace does not appear feasible. Electrode consumption was 0.144 lbs/lb so silicon while making metal, much of which occurred above the burden pile. Silicon loss to fume averaged 19.5% of the silicon charge. In this furnace, 50% FeSi was more difficult to produce than silicon metal, and the furnace could not be run with full burden; it was operated successfully about 3/4 full. In the silicon metal portion, the furnace was operated in a fully submerged mode for several 3-day test campaigns. The industry must seriously consider the identified benefits of DC plasma arc technology for retrofit or new added silicon capacity.

  9. Blast furnace coke properties and the influence on off-gas dust

    OpenAIRE

    Lundgren, Maria

    2010-01-01

    In blast furnace ironmaking, efforts are made to decrease the coke consumption mainly by increasing the pulverized coal injection rate. This will cause changes in in-furnace reduction conditions, burden distribution and demands on raw material strength, etc. In order to maintain stable operation and minimize material losses through the off-gas, it is important to understand fines generation and behaviour in the blast furnace.  The strength and reactivity of coke at high temperature, measured ...

  10. Precision control of high temperature furnaces using an auxiliary power supply and charged practice current flow

    Science.gov (United States)

    Pollock, George G.

    1997-01-01

    Two power supplies are combined to control a furnace. A main power supply heats the furnace in the traditional manner, while the power from the auxiliary supply is introduced as a current flow through charged particles existing due to ionized gas or thermionic emission. The main power supply provides the bulk heating power and the auxiliary supply provides a precise and fast power source such that the precision of the total power delivered to the furnace is improved.

  11. Precision control of high temperature furnaces using an auxiliary power supply and charged particle current flow

    Science.gov (United States)

    Pollock, G.G.

    1997-01-28

    Two power supplies are combined to control a furnace. A main power supply heats the furnace in the traditional manner, while the power from the auxiliary supply is introduced as a current flow through charged particles existing due to ionized gas or thermionic emission. The main power supply provides the bulk heating power and the auxiliary supply provides a precise and fast power source such that the precision of the total power delivered to the furnace is improved. 5 figs.

  12. Optimized Choice for Pollution Control Systems in Smelting Furnaces with Green Approach

    OpenAIRE

    Parviz Jafari-Fesharaki; Elham Ghazanchaei; Beheshteh Jebelli

    2015-01-01

     Furnace division is one of the most polluted divisions ever known in the steel industry associated with several environmental pollutions. This study attempted to choose optimally, a pollution control system for dust emission from steel furnaces with the Green and environmentally friendly approach. Three electric smelting furnaces with 3, 6 and 12-ton output capacity were selected. The level of energy cost and consumption, capital and environmental damage, and indexes of environmental sustain...

  13. Thermal Oxidation of Tail Gases from the Production of Oil-furnace Carbon Black

    OpenAIRE

    Bosak, Z.; Barta, D.; Zečević, N.; S. Šiklušić

    2009-01-01

    This paper describes the production technology of oil-furnace carbon black, as well as the selected solution for preventing the emissions of this process from contaminating the environment.The products of industrial oil-furnace carbon black production are different grades of carbon black and process tail gases. The qualitative composition of these tail gases during the production of oil-furnace carbon black are: carbon(IV) oxide, carbon(II) oxide, hydrogen, methane, hydrogen sulfide, nitrogen...

  14. Development of charge calculation program for target steel in induction furnace

    OpenAIRE

    Saliu O. SEIDU; Adetunji ONIGBAJUMO

    2015-01-01

    This paper presents the development of charge calculation program for target steel in induction furnace. The simulation modelling function developed is based on mass balance analysis of the furnace production. The process engineering of the furnace follows linear algebraic mathematical function. Visual basic programming language (C#) is used in the coding and interface integration. This is used to develop a unit process based simulation program with user friendly interface f...

  15. Filters for cathodic arc plasmas

    Science.gov (United States)

    Anders, Andre; MacGill, Robert A.; Bilek, Marcela M. M.; Brown, Ian G.

    2002-01-01

    Cathodic arc plasmas are contaminated with macroparticles. A variety of magnetic plasma filters has been used with various success in removing the macroparticles from the plasma. An open-architecture, bent solenoid filter, with additional field coils at the filter entrance and exit, improves macroparticle filtering. In particular, a double-bent filter that is twisted out of plane forms a very compact and efficient filter. The coil turns further have a flat cross-section to promote macroparticle reflection out of the filter volume. An output conditioning system formed of an expander coil, a straightener coil, and a homogenizer, may be used with the magnetic filter for expanding the filtered plasma beam to cover a larger area of the target. A cathodic arc plasma deposition system using this filter can be used for the deposition of ultrathin amorphous hard carbon (a-C) films for the magnetic storage industry.

  16. Numerical study on tsunami hazard mitigation using a submerged breakwater.

    Science.gov (United States)

    Ha, Taemin; Yoo, Jeseon; Han, Sejong; Cho, Yong-Sik

    2014-01-01

    Most coastal structures have been built in surf zones to protect coastal areas. In general, the transformation of waves in the surf zone is quite complicated and numerous hazards to coastal communities may be associated with such phenomena. Therefore, the behavior of waves in the surf zone should be carefully analyzed and predicted. Furthermore, an accurate analysis of deformed waves around coastal structures is directly related to the construction of economically sound and safe coastal structures because wave height plays an important role in determining the weight and shape of a levee body or armoring material. In this study, a numerical model using a large eddy simulation is employed to predict the runup heights of nonlinear waves that passed a submerged structure in the surf zone. Reduced runup heights are also predicted, and their characteristics in terms of wave reflection, transmission, and dissipation coefficients are investigated.

  17. Numerical Study on Tsunami Hazard Mitigation Using a Submerged Breakwater

    Directory of Open Access Journals (Sweden)

    Taemin Ha

    2014-01-01

    Full Text Available Most coastal structures have been built in surf zones to protect coastal areas. In general, the transformation of waves in the surf zone is quite complicated and numerous hazards to coastal communities may be associated with such phenomena. Therefore, the behavior of waves in the surf zone should be carefully analyzed and predicted. Furthermore, an accurate analysis of deformed waves around coastal structures is directly related to the construction of economically sound and safe coastal structures because wave height plays an important role in determining the weight and shape of a levee body or armoring material. In this study, a numerical model using a large eddy simulation is employed to predict the runup heights of nonlinear waves that passed a submerged structure in the surf zone. Reduced runup heights are also predicted, and their characteristics in terms of wave reflection, transmission, and dissipation coefficients are investigated.

  18. Phytoremediation of arsenic in submerged soil by wetland plants.

    Science.gov (United States)

    Jomjun, Nateewattana; Siripen, Trichaiyaporn; Maliwan, Saeouy; Jintapat, Nateewattana; Prasak, Thavornyutikarn; Somporn, Choonluchanon; Petch, Pengchai

    2011-01-01

    Wetland aquatic plants including Canna glauca L., Colocasia esculenta L. Schott, Cyperus papyrus L. and Typha angustifolia L. were used in the phytoremediation of submerged soil polluted by arsenic (As). Cyperus papyrus L. was noticed as the largest biomass producer which has arsenic accumulation capacity of 130-172 mg As/kg plant. In terms of arsenic removal rate, however, Colocasia esculenta L. was recognized as the largest and fastest arsenic remover in this study. Its arsenic removal rate was 68 mg As/m2/day while those rates of Canna glauca L., Cyperus papyrus L. and Typha angustifolia L. were 61 mg As/m2/day, 56 mg As/m2/day, and 56 mg As/m2/day, respectively. Although the 4 aquatic plants were inferior in arsenic accumulation, their high arsenic removal rates were observed. Phytostabilization should be probable for the application of these plants.

  19. Minimizing downstream scour due to submerged hydraulic jump using corrugated

    Directory of Open Access Journals (Sweden)

    Hossam Mohamed Ali

    2014-12-01

    Full Text Available Local scour downstream of hydraulic structures due to hydraulic jump is considered one of the tedious and complicated problems facing their stability. Throughout this paper, an experimental study was conducted to study the effect of using different spaced corrugated aprons on the downstream local scour due to submerged jump. Sixty runs were carried out in a horizontal rectangular flume to determine the optimal corrugation wavelength which minimizing the scour. A case of flat apron included to estimate the influence of corrugated aprons on scour holes dimensions. Two types of non-cohesive soil were used. Experiments were performed for a range of Froude numbers between 1.68 and 9.29. The results showed that using spaced triangular corrugated aprons minimize the scour depth and length of fine sand by average percentage of 63.4% and 30.2%, respectively and for coarse sand by 44.2% and 20.6% in comparing with classical jump.

  20. Microbial production of four biodegradable siderophores under submerged fermentation.

    Science.gov (United States)

    Fazary, Ahmed E; Al-Shihri, Ayed S; Alfaifi, Mohammad Y; Saleh, Kamel A; Alshehri, Mohammed A; Elbehairi, Serag Eldin I; Ju, Yi-Hsu

    2016-07-01

    Four siderophore analogues were isolated and purified from Escherichia coli, Bacillus spp. ST13, and Streptomyces pilosus microorganisms under some specific submerged fermentation conditions. In order to evaluate the highest production of this siderophore analogues through the growth, a rapid spectrophotometric screening semi-quantitative method was used, in which interestingly the analogues were isolated in its own form not its iron chelate. After chromatographic separation, the chemical structures of the isolated and purified siderophores were illustrated using detailed spectroscopic techniques. The biodegradation studies were done on that four novel isolated and purified siderophores following OECD protocols. In addition, the bioactivities of these siderophores and their iron complexes were examined and evaluated. Copyright © 2016 Elsevier B.V. All rights reserved.