Degradation of superheater tubes made of austenitic T321H steel after long term service

Energy Technology Data Exchange (ETDEWEB)

Hernas, Adam [Silesian Technical Univ., Katowice (Poland). Faculty of Material Science; Augustyniak, Boleslaw; Chmielewski, Marek [Gdansk Univ. of Technology (Poland). Mechanical Dept.; Sablik, M.J. [Applied Magnetic and Physical Modeling, LLC, San Antonio, TX (United States)

2010-07-01

There are presented results of complementary tests performed for the evaluation of creep damage in austenitic steel grade T321H exploited over 200,000 hours in the secondary superheater part of a power plant boiler. The following techniques have been applied: SEM microscopy, X-ray diffraction, tensile tests, hardness measurements and novel eddy current inspection. The novel eddy current inspection is proposed as a non-destructive method of estimating the creep damage stage of austenite steel boiler tubes after long-term service in power plants. We compare the results provided by the different techniques and discuss the correlations and also point out the problems which need to be addressed in order to elaborate the remaining life assessment of austenitic boiler tubes. (orig.)

Evaluation of High Temperature Corrosion Resistance of Finned Tubes Made of Austenitic Steel And Nickel Alloys

Directory of Open Access Journals (Sweden)

Turowska A.

2016-06-01

Full Text Available The purpose of the paper was to evaluate the resistance to high temperature corrosion of laser welded joints of finned tubes made of austenitic steel (304,304H and nickel alloys (Inconel 600, Inconel 625. The scope of the paper covered the performance of corrosion resistance tests in the atmosphere of simulated exhaust gases of the following chemical composition: 0.2% HCl, 0.08% SO2, 9.0% O2 and N2 in the temperature of 800°C for 1000 hours. One found out that both tubes made of austenitic steel and those made of nickel alloy displayed good resistance to corrosion and could be applied in the energy industry.

Wastage-resistant characteristics of 12Cr steel tube material. Small leak sodium-water reaction test

International Nuclear Information System (INIS)

Shimoyama, Kazuhito

2004-03-01

In the water leak accident of a steam generator designed for a sodium cooled reactor in the Feasibility Study, the localization of tube failure propagation by using an advanced water leak detector will be required from the viewpoints of the safety and economical efficiency of the plant. So far, the conventional knowledge and analytical tools have been used in the investigation and evaluation of water leak phenomenon; nevertheless, there was neither test data nor the study of quantitative evaluation on the corrosion behavior, so-called wastage-resistant characteristics, of 12Cr steel tube material in sodium-water reactions. Wastage tests for the 12Cr steel tube material were conducted in small water leaks by use of the Sodium-Water Reaction Test Rig (SWAT-1R), and the data of wastage rate were obtained in the parameter of water leak rate under the constant sodium temperature and distance between leak and target tubes. The test results lead to the following conclusions: (1) The wastage-resistibility of 12Cr steel is 1.6 times greater than that of 9Cr steel and is 2.7 times greater than that of 2.25Cr-1Mo steel. (2)The wastage-resistibility of 12Cr steel increases in smaller water leaks; especially in water leak rates of 1 g/sec or less, it is more excellent than that of SUS321 stainless steel used as Monju superheater tube material. (3) Based on the correlation of wastage rate for the 9Cr steel, the correlation for the 12Cr steel has been obtained to be used for the evaluation of tube failure propagation. As the correlation of wastage rate for the 12Cr steel is based on the correlation for the 9Cr steel, it gives enough conservatism in smaller water leaks. To serve in accurately evaluating the tube failure propagation in smaller water leaks, it is necessary to obtain new correlation of wastage rate for the 12Cr steel based on the data in the wide range of water leak rates. (author)

Tube manufacturing and characterization of oxide dispersion strengthened ferritic steels

International Nuclear Information System (INIS)

Ukai, Shigeharu; Mizuta, Shunji; Yoshitake, Tunemitsu; Okuda, Takanari; Fujiwara, Masayuki; Hagi, Shigeki; Kobayashi, Toshimi

2000-01-01

Oxide dispersion strengthened (ODS) ferritic steels have an advantage in radiation resistance and superior creep rupture strength at elevated temperature due to finely distributed Y 2 O 3 particles in the ferritic matrix. Using a basic composition of low activation ferritic steel (Fe-12Cr-2W-0.05C), cladding tube manufacturing by means of pilger mill rolling and subsequent recrystallization heat-treatment was conducted while varying titanium and yttria contents. The recrystallization heat-treatment, to soften the tubes hardened due to cold-rolling and to subsequently improve the degraded mechanical properties, was demonstrated to be effective in the course of tube manufacturing. For a titanium content of 0.3 wt% and yttria of 0.25 wt%, improvement of the creep rupture strength can be attained for the manufactured cladding tubes. The ductility is also adequately maintained

Freezing controlled penetration of molten metals flowing through stainless steel tubes

International Nuclear Information System (INIS)

Sienicki, J.J.; Spencer, B.W.; Vetter, D.L.; Wesel, R.H.

1985-01-01

The freezing controlled penetration potential of molten metals flowing within stainless steel structure is important to the safety assessment of hypothetical severe accidents in liquid metal reactors. A series of scoping experiments has been performed in which molten stainless steel and nickel at various initial temperatures and driving pressures were injected downward and upward into 6.4 and 3.3 mm ID stainless steel tubes filled with argon gas and initially at room temperature. In all tests, there was no evidence that the solid tube wall was wetted by the molten metals. The penetration phenomena are markedly different for downward versus upward injections. The dependency upon tube orientation is explained in terms of the absence of wetting. Complete plugs were formed in all experiments halting the continued injection of melt. Calculations with a fluid dynamics/heat transfer computer code show that the injected masses limited by plugging are consistent with freezing through the growth of a stable solidified layer (crust) of metal upon the solid tube wall. 23 refs., 5 figs., 2 tabs

76 FR 64312 - Light-Walled Welded Rectangular Carbon Steel Tubing From Taiwan: Final Results of the Expedited...

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2011-10-18

... Rectangular Carbon Steel Tubing From Taiwan: Final Results of the Expedited Sunset Review of the Antidumping... the antidumping duty order on light-walled welded rectangular carbon steel tubing from Taiwan pursuant... steel tubing from Taiwan pursuant to section 751(c) of the Act. See Initiation of Five-Year (``Sunset...

76 FR 66893 - Certain Circular Welded Carbon Steel Pipes and Tubes From India, Thailand, and Turkey; Final...

Science.gov (United States)

2011-10-28

...] Certain Circular Welded Carbon Steel Pipes and Tubes From India, Thailand, and Turkey; Final Results of... circular welded carbon steel pipes and tubes from India, Thailand, and Turkey, pursuant to section 751(c..., Thailand, and Turkey. See Antidumping Duty Order; Certain Welded Carbon Steel Standard Pipes and Tubes from...

Cryogenic Thermal Emittance Measurements on Small-Diameter Stainless Steel Tubing

Science.gov (United States)

Jahromi, Amir E.; Tuttle, James G.; Canavan, Edgar R.

2017-01-01

The Mid Infrared Instrument aboard the James Webb Space Telescope includes a mechanical cryocooler which cools its detectors to their 6 K operating temperature. The refrigerant flows through several meters of 2 mm diameter 304L stainless steel tubing, with some sections gold plated, and some not, which are exposed to their environment. An issue of water freezing onto the tube surfaces is mitigated by running a warm gas through the lines to sublimate the frozen water. To model the effect of this process on nearby instruments, an accurate measure of the tube emittance is needed. Previously we reported the absorptance of the gold plated stainless steel tubing as a function of source temperature (i.e. its environment). In this work the thermal emittance of the uncoated tubing is measured as a function of its temperature between 100 and 280 K. These values lead to an accurate prediction of the minimum length of time required to thermally recycle the system. We report the technique and present the results.

Experimental investigation on temperature distribution of foamed concrete filled steel tube column under standard fire

Science.gov (United States)

Kado, B.; Mohammad, S.; Lee, Y. H.; Shek, P. N.; Kadir, M. A. A.

2018-04-01

Standard fire test was carried out on 3 hollow steel tube and 6 foamed concrete filled steel tube columns. Temperature distribution on the columns was investigated. 1500 kg/m3 and 1800 kg/m3 foamed concrete density at 15%, 20% and 25% load level are the parameters considered. The columns investigated were 2400 mm long, 139.7 mm outer diameter and 6 mm steel tube thickness. The result shows that foamed concrete filled steel tube columns has the highest fire resistance of 43 minutes at 15% load level and low critical temperature of 671 ºC at 25% load level using 1500 kg/m3 foamed concrete density. Fire resistance of foamed concrete filled column increases with lower foamed concrete strength. Foamed concrete can be used to provide more fire resistance to hollow steel column or to replace normal weight concrete in concrete filled columns. Since filling hollow steel with foamed concrete produce column with high fire resistance than unfilled hollow steel column. Therefore normal weight concrete can be substituted with foamed concrete in concrete filled column, it will reduces the self-weight of the structure because of its light weight at the same time providing the desired fire resistance.

Modelling of the ultrasonic inspection of steel tubes with longitudinal defects; Modelisation du controle ultrasonore de tubes d`acier presentant des defauts de type ``entaille longitudinale``

Energy Technology Data Exchange (ETDEWEB)

Mephane, M

1998-12-31

A model has been developed in order to simulate the ultrasonic inspection of steel tubes in the Vallourec control configuration. The model permits to simulate the control of steel tubes showing longitudinal defects located near the internal or external surface of tubes which appear during the rolling process. To detect this kind of defect, the probe is placed in an incident place perpendicular to the tube`s axis. The probe is in front of the external surface of the tube. The main characteristics of the model is to assume that the field radiated in the material does not depend on the probe`s position. This assumption permits to treat separately the field retracted in the material and the interaction between the defect and the ultrasonic beam. The focal plane is located in the material, so the plane waves approximation is applied where the waves front are assumed plane and parallel. The parallel refracted beam becomes divergent after reflection on the internal surface of tube. To treat the beam divergence, an amplitude weighting coefficient is then calculated by mean of the energy conservation of a tube of rays before and after reflection, following the Snell laws. This model can predict the edge diffraction echoes, the echoes issued from the corner effect, and also the mode conversion echoes. It has been validated on artificial notches, and on some natural defects. A comparison between experimental and modelling results shows a good agreement. (author) 39 refs.

Effect of rolling temperature on 12Kh18N10T steel tube hardening

International Nuclear Information System (INIS)

Yushkevich, P.M.; Stepanovich, V.E.; Manankova, L.V.; Usenko, V.N.; Semenov, I.A.

1984-01-01

Mechanical properties and substructure of tubes at the constant reduction degree k(the ratio of deformation over wall thickness to deformation over diameter), depending on strain degree during cold and hot tube rolling, have been studied. The investigations are carried out using hot-rolled tubes with the dimensions 88x8 mm of 12Kh1hN10T steel. With the decrease of strain over the wall of the tube, produced of 12Kh18N10T steel as to strain over diameter the values of yield strength and ultimate strength increase with simultaneous decrease in ductility during warm rolling and yield strength and ultimate strength decrease with the increase in ductility-during cold rolling. During warm rolling of the tubes at 250 deg C the hardening of 12Kh18N10T steel is higher, than at the rolling temperature 150 deg C. The optimum temperature range of warm rolling is 120-150 deg C. Grain orientation in the metal of the tubes and degree of texture perfection increase with the temperature increase of the tube warm drolling as compared with col rolli

Development of austenitic stainless steel tubes for nuclear reactor cladding

International Nuclear Information System (INIS)

Padilha, A.F.; Ferreira, P.I.; Andrade, P.I.; Andrade, A.H.P. de; Meyerhof, S.; Mauricio, J.

1984-01-01

In the development of thin wall tubes for nuclear reactor fuel cladding applications, a great number of activities, related to the fabrication process as the qualification are involved. A test program was envisaged to verify the quality of seam welded stainless steel tubes (AISI 304), obtained as a result of an effort by the IPEN-CNEN/SP and the brazilian industry. The relevant aspects involved in the preparation of the tubes and some preliminary test results are presented. (Author) [pt

Experimental Study on Stress Monitoring of Sand-Filled Steel Tube during Impact Using Piezoceramic Smart Aggregates.

Science.gov (United States)

Du, Guofeng; Zhang, Juan; Zhang, Jicheng; Song, Gangbing

2017-08-22

The filling of thin-walled steel tubes with quartz sand can help to prevent the premature buckling of the steel tube at a low cost. During an impact, the internal stress of the quartz sand-filled steel tube column is subjected to not only axial force but also lateral confining force, resulting in complicated internal stress. A suitable sensor for monitoring the internal stress of such a structure under an impact is important for structural health monitoring. In this paper, piezoceramic Smart Aggregates (SAs) are embedded into a quartz Sand-Filled Steel Tube Column (SFSTC) to monitor the internal structural stress during impacts. The piezoceramic smart aggregates are first calibrated by an impact hammer. Tests are conducted to study the feasibility of monitoring the internal stress of a structure. The results reflect that the calibration value of the piezoceramic smart aggregate sensitivity test is in good agreement with the theoretical value, and the output voltage value of the piezoceramic smart aggregate has a good linear relationship with external forces. Impact tests are conducted on the sand-filled steel tube with embedded piezoceramic smart aggregates. By analyzing the output signal of the piezoceramic smart aggregates, the internal stress state of the structure can be obtained. Experimental results demonstrated that, under the action of impact loads, the piezoceramic smart aggregates monitor the compressive stress at different locations in the steel tube, which verifies the feasibility of using piezoceramic smart aggregate to monitor the internal stress of a structure.

Studies on defect detectability in banded stainless steel tubes

International Nuclear Information System (INIS)

Shyamsunder, M.T.; Rao, B.P.C.; Babu Rao, C.; Jayakumar, T.; Kalyanasundaram, P.; Baldev Raj

1996-01-01

During inspection of one batch of stainless steel cladding tubes, a few of the tubes gave rise to continuous large amplitude indications throughout the length of the tube. It was observed that the presence of any defects in such tubes would be impossible to detect, due to the poor signal-to-noise ratio. Detailed investigations regarding the surface profile of the tubes were carried out using a novel technique called the projected interferometry method revealed periodic diametral variations and the same were further confirmed by cross sectional profiling. The feasibility of detecting defects in such banded tubes, using eddy current testing were carried out on tubes with artificial defects. This paper discusses the use of three different eddy current methods and their relative performances for inspection. The specific advantages of the phased array eddy current testing method in unambiguous defect detection in situations similar to the one encountered during the present investigations are also discussed. (author)

A thin-lip rupture of carbon steel superheater boiler tube

International Nuclear Information System (INIS)

Khalil, E.O.; Alzoye, K.S.; Elwaer, A.M.

1993-01-01

A ruptured A 42 medium carbon steel tube was collected by the engineering department in one of our steam power stations. Inspection of ruptured tube revealed a thin - lip fracture with brownish thin layer of oxide film on inner tube surfaces. There was no evidence of pitting, the outer surfaces of the tube exhibited a general oxidized conditions. A micro section taken near the fracture surface consists of ferrite and martensite, the amount of martensite decreased as we away from the fracture surface. Presence of martensite phase in the microstructure indicates that the tube material has been overheated. An erosion corrosion mechanism in conjunction with overheated. An erosion corrosion mechanism in conjunction with overheating resulted in strength deterioration with consequent premature failure. 4 fig., 1 tab

77 FR 5240 - Light-Walled Welded Rectangular Carbon Steel Tubing From Taiwan: Continuation of Antidumping Duty...

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2012-02-02

... Rectangular Carbon Steel Tubing From Taiwan: Continuation of Antidumping Duty Order AGENCY: Import... revocation of the antidumping duty order on light-walled welded rectangular carbon steel tubing from Taiwan would likely lead to a continuation or recurrence of dumping and material injury to an industry in the...

Vibration impact acoustic emission technique for identification and analysis of defects in carbon steel tubes: Part B Cluster analysis

Energy Technology Data Exchange (ETDEWEB)

Halim, Zakiah Abd [Universiti Teknikal Malaysia Melaka (Malaysia); Jamaludin, Nordin; Junaidi, Syarif [Faculty of Engineering and Built, Universiti Kebangsaan Malaysia, Bangi (Malaysia); Yahya, Syed Yusainee Syed [Universiti Teknologi MARA, Shah Alam (Malaysia)

2015-04-15

Current steel tubes inspection techniques are invasive, and the interpretation and evaluation of inspection results are manually done by skilled personnel. Part A of this work details the methodology involved in the newly developed non-invasive, non-destructive tube inspection technique based on the integration of vibration impact (VI) and acoustic emission (AE) systems known as the vibration impact acoustic emission (VIAE) technique. AE signals have been introduced into a series of ASTM A179 seamless steel tubes using the impact hammer. Specifically, a good steel tube as the reference tube and four steel tubes with through-hole artificial defect at different locations were used in this study. The AEs propagation was captured using a high frequency sensor of AE systems. The present study explores the cluster analysis approach based on autoregressive (AR) coefficients to automatically interpret the AE signals. The results from the cluster analysis were graphically illustrated using a dendrogram that demonstrated the arrangement of the natural clusters of AE signals. The AR algorithm appears to be the more effective method in classifying the AE signals into natural groups. This approach has successfully classified AE signals for quick and confident interpretation of defects in carbon steel tubes.

Vibration impact acoustic emission technique for identification and analysis of defects in carbon steel tubes: Part B Cluster analysis

International Nuclear Information System (INIS)

Halim, Zakiah Abd; Jamaludin, Nordin; Junaidi, Syarif; Yahya, Syed Yusainee Syed

2015-01-01

Current steel tubes inspection techniques are invasive, and the interpretation and evaluation of inspection results are manually done by skilled personnel. Part A of this work details the methodology involved in the newly developed non-invasive, non-destructive tube inspection technique based on the integration of vibration impact (VI) and acoustic emission (AE) systems known as the vibration impact acoustic emission (VIAE) technique. AE signals have been introduced into a series of ASTM A179 seamless steel tubes using the impact hammer. Specifically, a good steel tube as the reference tube and four steel tubes with through-hole artificial defect at different locations were used in this study. The AEs propagation was captured using a high frequency sensor of AE systems. The present study explores the cluster analysis approach based on autoregressive (AR) coefficients to automatically interpret the AE signals. The results from the cluster analysis were graphically illustrated using a dendrogram that demonstrated the arrangement of the natural clusters of AE signals. The AR algorithm appears to be the more effective method in classifying the AE signals into natural groups. This approach has successfully classified AE signals for quick and confident interpretation of defects in carbon steel tubes.

Vibration impact acoustic emission technique for identification and analysis of defects in carbon steel tubes: Part A Statistical analysis

Energy Technology Data Exchange (ETDEWEB)

Halim, Zakiah Abd [Universiti Teknikal Malaysia Melaka (Malaysia); Jamaludin, Nordin; Junaidi, Syarif [Faculty of Engineering and Built, Universiti Kebangsaan Malaysia, Bangi (Malaysia); Yahya, Syed Yusainee Syed [Universiti Teknologi MARA, Shah Alam (Malaysia)

2015-04-15

Current steel tubes inspection techniques are invasive, and the interpretation and evaluation of inspection results are manually done by skilled personnel. This paper presents a statistical analysis of high frequency stress wave signals captured from a newly developed noninvasive, non-destructive tube inspection technique known as the vibration impact acoustic emission (VIAE) technique. Acoustic emission (AE) signals have been introduced into the ASTM A179 seamless steel tubes using an impact hammer, and the AE wave propagation was captured using an AE sensor. Specifically, a healthy steel tube as the reference tube and four steel tubes with through-hole artificial defect at different locations were used in this study. The AE features extracted from the captured signals are rise time, peak amplitude, duration and count. The VIAE technique also analysed the AE signals using statistical features such as root mean square (r.m.s.), energy, and crest factor. It was evident that duration, count, r.m.s., energy and crest factor could be used to automatically identify the presence of defect in carbon steel tubes using AE signals captured using the non-invasive VIAE technique.

Cryogenic Thermal Absorptance Measurements on Small-Diameter Stainless Steel Tubing

Science.gov (United States)

Tuttle, James; Jahromi, Amir; Canavan, Edgar; DiPirro, Michael

2015-01-01

The Mid Infrared Instrument (MIRI) on the James Webb Space Telescope includes a mechanical cryocooler which cools its detectors to their 6 Kelvin operating temperature. The coolant gas flows through several meters of small-diameter stainless steel tubing, which is exposed to thermal radiation from its environment. Over much of its length this tubing is gold-plated to minimize the absorption of this radiant heat. In order to confirm that the cryocooler will meet MIRI's requirements, the thermal absorptance of this tubing was measured as a function of its environment temperature. We describe the measurement technique and present the results.

Assessment of the tolerances of the A-TIG process applied to the welding of stainless steel tubes of 6 mm thickness

International Nuclear Information System (INIS)

Dinechin, G. de; Chagnot, C.; Castilan, F.; Blanchot, O.; Baude, D.

2001-01-01

The aim of this work is to better understand the limits of the Activated Tungsten Inert Gas (A-TIG) process for the end to end automatic welding of austenitic stainless steel tubes of 6 mm thickness. From tests carried out with two standard fluxes, it has been shown that the process is tolerant for the arc height and for the application defects of the activating flux. A particular care has to be given to the choice of the welding intensity: a sufficient range is required to maintain the stability of the process and to take into account the size limits of the manufacture of the tubes. (O.M.)

Determination of sulfur in steels by isotope dilution mass spectrometry after dissolution with sealed tube

International Nuclear Information System (INIS)

Watanabe, Kazuo

1981-01-01

The scaled tube dissolution technique was studied for the complete conversion of sulfur in steels to sulfate. Isotope dilution mass spectrometry was used for the determination of sulfur in the sulfate. Sample (0.5 g) was dissolved in nitric acid (7 ml) and hydrochloric acid (3 ml) in a scaled borosilicate glass tube on being heated above 180 0 C overnight. Nitrate ions were removed by repeated evaporation with hydrochloric acid. The residue was dissolved in hydrochloric acid. Sulfate was reduced with a mixture of hydrochloric, hydroiodic and hypophosphorous acids; hydrogen sulfide evolved was absorbed in cadmium acetate solution, then converted to silver sulfide, which was burned to sulfur dioxide in pure oxygen at low pressure, for isotopic analysis. Analytical blank in whole procedure was 0.8 μg of sulfur. This technique was applied to the determination of sulfur in NBS low alloy steels. The principal cause of low values obtained by the open beaker dissolution technique was evaporation losses of sulfur as sulfur dioxide during the dissolution. (author)

NDE of explosion welded copper stainless steel first wall mock-up

International Nuclear Information System (INIS)

Taehtinen, S.; Kauppinen, P.; Jeskanen, H.; Lahdenperae, K.; Ehrnsten, U.

1997-04-01

The study showed that reflection type C-mode scanning acoustic microscope (C-SAM) and internal ultrasonic inspection (IRIS) equipment can be applied for ultrasonic examination of copper stainless steel compound structures of ITER first wall mock-ups. Explosive welding can be applied to manufacture fully bonded copper stainless steel compound plates. However, explosives can be applied only for mechanical tightening of stainless steel cooling tubes within copper plate. If metallurgical bonding between stainless steel tubes and copper plate is required Hot Isostatic Pressing (HIP) method can be applied. (orig.)

76 FR 78612 - Certain Welded Carbon Steel Standard Pipes and Tubes From India: Rescission of Antidumping Duty...

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2011-12-19

... Corporation, we initiated reviews of Arihant Domestic Appliances Ltd., Good Luck Steel Tubes Ltd. and all affiliates, Good Luck Industries, Innoventive Industries Ltd., Jindal Group and all affiliates, Jindal... for a review of the order with respect to Arihant Domestic Appliances Ltd., Good Luck Steel Tubes Ltd...

Laser Welding Of Finned Tubes Made Of Austenitic Steels

Directory of Open Access Journals (Sweden)

Stolecki M.

2015-09-01

Full Text Available This paper describes the technology of welding of finned tubes made of the X5CrNi1810 (1.4301 austenitic steel, developed at Energoinstal SA, allowing one to get high quality joints that meet the requirements of the classification societies (PN-EN 15614, and at the same time to significantly reduce the manufacturing costs. The authors described an automatic technological line equipped with a Trumph disc laser and a tube production technological process. To assess the quality of the joints, one performed metallographic examinations, hardness measurements and a technological attempt to rupture the fin. Analysis of the results proved that the laser-welded finned tubes were performed correctly and that the welded joints had shown no imperfections.

Water corrosion resistance of ODS ferritic-martensitic steel tubes

International Nuclear Information System (INIS)

Narita, Takeshi; Ukai, Shigeharu; Kaito, Takeji; Ohtsuka, Satoshi; Matsuda, Yasuji

2008-01-01

Oxide dispersion strengthened (ODS) ferritic-martensitic steels have superior radiation resistance; it is possible to achieve a service temperature of up to around 973 K because of their superior creep strength. These advantages of ODS steels facilities their application to long-life cladding tubes in advanced fast reactor fuel elements. In addition to neutron radiation resistance, sufficient general corrosion resistance to maintain the strength of the cladding, and the stress corrosion cracking (SCC) resistance for spent-fuel-pool cooling systems and high-temperature oxidation for the fuel-clad chemical interaction (FCCI) of ODS ferritic steel are required. Although the addition of Cr to ODS is effective in preventing water corrosion and high-temperature oxidation, an excessively high amount of Cr leads to embrittlement due to the formation of a Cr-rich α' precipitate. The Cr content in 9Cr-ODS martensite and 12Cr-ODS ferrite, the ODS steels developed by the Japan Atomic Energy Agency (JAEA), is controlled. In a previous paper, it has been demonstrated that the resistances of 9Cr- and 12Cr-ODS ferritic-martensitic steels for high-temperature oxidation are superior to those of conventional 12Cr ferritic steel. However, the water corrosion data of ODS ferritic-martensitic steels are very limited. In this study, a water corrosion test was conducted on ODS steels in consideration of the spent-fuel-pool cooling condition, and the results were compared with those of conventional austenitic stainless steel and ferritic-martensitic stainless steel. (author)

Statistics applied to the testing of cladding tubes

International Nuclear Information System (INIS)

Perdijon, J.

1987-01-01

Cladding tubes, either steel or zircaloy, are generally given a 100 % inspection through ultrasonic non-destructive testing. This inspection may be completed beneficially with an eddy current test, as this is not sensitive to the same defects as those typically traced by ultrasonic testing. Unfortunately, the two methods (as with other non-destructive tests) exhibit poor precision; this means that a flaw, whose size is close to that denoted as rejection limit, may be accepted or rejected. Currently, rejection, i.e. the measurement above which a tube is rejected, is generally determined through measuring a calibration tube at regular time intervals, and the signal of a given tube is compared to that of the most recently completed calibration. This measurement is thus subject to variations which can be attributed to an actual shift of adjustments as well as to poor precision. For this reason, monitoring instrument adjustments using the so-called control chart method are proposed

Joining method for pressure tube and martensitic stainless steel tube

International Nuclear Information System (INIS)

Kimoto, Hiroshi; Koike, Hiromitsu.

1993-01-01

In a joining portion of zirconium alloy and a stainless steel, the surface of martensitic stainless steel being in contact with Zr and Zr alloy is applied with a laser quenching solidification treatment before expanding joining of them to improve the surface. This can provide the surface with refined coagulated cell tissues and make deposits and impurities homogeneous and solubilized. As a result, the surface of the martensitic stainless steel has highly corrosion resistance, to suppress contact corrosion with Zr and Zr alloy. Accordingly, even if it is exposed to high temperature water of 200 to 350degC, failures of Zr and Zr alloy can be suppressed. (T.M.)

Detection and evaluation of embedded mild steel can material into 18 Cr-oxide dispersion strengthened steel tubes by magnetic Barkhausen emission

Science.gov (United States)

Kishore, G. V. K.; Kumar, Anish; Rajkumar, K. V.; Purnachandra Rao, B.; Pramanik, Debabrata; Kapoor, Komal; Jha, Sanjay Kumar

2017-12-01

The paper presents a new methodology for detection and evaluation of mild steel (MS) can material embedded into oxide dispersion strengthened (ODS) steel tubes by magnetic Barkhausen emission (MBE) technique. The high frequency MBE measurements (125 Hz sweep frequency and 70-200 kHz analyzing frequency) are found to be very sensitive for detection of presence of MS on the surface of the ODS steel tube. However, due to a shallow depth of information from the high frequency MBE measurements, it cannot be used for evaluation of the thickness of the embedded MS. The low frequency MBE measurements (0.5 Hz sweep frequency and 2-20 kHz analyzing frequency) indicate presence of two MBE RMS voltage peaks corresponding to the MS and the ODS steel. The ratio of the two peaks changes with the thickness of the MS and hence, can be used for measurement of the thickness of the MS layer.

Seismic performance of recycled concrete-filled square steel tube columns

Science.gov (United States)

Chen, Zongping; Jing, Chenggui; Xu, Jinjun; Zhang, Xianggang

2017-01-01

An experimental study on the seismic performance of recycled concrete-filled square steel tube (RCFST) columns is carried out. Six specimens were designed and tested under constant axial compression and cyclic lateral loading. Two parameters, replacement percentage of recycled coarse aggregate (RCA) and axial compression level, were considered in the test. Based on the experimental data, the hysteretic loops, skeleton curves, ductility, energy dissipation capacity and stiffness degradation of RCFST columns were analyzed. The test results indicate that the failure modes of RCFST columns are the local buckling of the steel tube at the bottom of the columns, and the hysteretic loops are full and their shapes are similar to normal CFST columns. Furthermore, the ductility coefficient of all specimens are close to 3.0, and the equivalent viscous damping coefficient corresponding to the ultimate lateral load ranges from 0.323 to 0.360, which demonstrates that RCFST columns exhibit remarkable seismic performance.

Cryogenic testing of fluoropolymer-coated stainless steel tubing

International Nuclear Information System (INIS)

Dooley, J.B.

1989-11-01

Stainless steel tubing coated internally with two different types of fluorinated polymers were subjected to microscopic examination after a welding operation had been performed on the tubing. The welded assemblies were photographed and subjected to repeated cycles between liquid helium and room temperature. The green tetrafluoroethylene (TFE) coating peeled back in the area subjected to welding heat and displayed cracking all over its surface without regard to proximity to the weld area. The dark fluorinated ethylene propylene (FEP) coating showed a tendency to char or burn away progressively in the weld area. The dark (FEP) coating did not crack as extensively as the green TFE coating, but did show a few areas of ''crazing'' or cracking of the topmost surface after cryogenic exposure. 12 figs

Removal of oil films from stainless steel tubes

Energy Technology Data Exchange (ETDEWEB)

Yan, J.F.; Saez, A.E.; Grant, C.S. [North Carolina State Univ., Raleigh, NC (United States). Dept. of Chemical Engineering

1997-01-01

The contamination of metal surfaces with oil is a widespread problem in the chemical, metalworking, and automotive industries. The main source of oil fouling comes from the process fluids in various operations. For example, in a heat exchanger, the oil contaminates the equipment surface causing a lower heat-transfer efficiency. The fouled equipment leads to increased costs due to added heat-transfer area, maintenance, energy, and production losses caused by unit downtime. The removal of oil films from the inner surface of a stainless steel tube cell using aqueous cleaning solutions was studied. The two oils used in the cleaning experiments, Sunquench 1042 and heavy mineral oil, contained P{sup 32} labeled tributyl phosphate (TBP) as a radioactive tracer. The {beta}{sup {minus}} particles emitted from the radioactive TBP were detected by a CaF{sub 2} scintillator and used as a measure of the amount of oil remaining in the tube cell. Cleaning experiments performed at different flow rates, surface treatment, and surfactant concentrations indicated that initially the oil films were removed rapidly. At the end of the experiments, the oil removal rate reduced significantly, eventually becoming negligible. The stainless steel morphology affected oil removal significantly, and the rougher tube tended to retard the oil removal. The rate and extent of the decontamination were significantly increased in the presence of sodium dodecyl sulfate, a nonionic surfactant. Experimental data were compared to a hydrodynamic model based on the removal of a liquid contaminant from a solid surface by an immiscible fluid. The model deviated from the experimental data due to the presence of instabilities at the oil-water interface.

Production and construction technology of C100 high strength concrete filled steel tube

Science.gov (United States)

Wu, Yanli; Sun, Jinlin; Yin, Suhua; Liu, Yu

2017-10-01

In this paper, the effect of the amount of cement, water cement ratio and sand ratio on compressive strength of C100 concrete was studied. The optimum mix ratio was applied to the concrete filled steel tube for the construction of Shenyang Huangchao Wanxin mansion. The results show that the increase of amount of cement, water cement ratio can improve the compressive strength of C100 concrete but increased first and then decreased with the increase of sand ratio. The compressive strength of C100 concrete can reach 110MPa with the amount of cement 600kg/m3, sand ratio 40% and water cement ratio 0.25.

Hybrid friction diffusion bonding of 316L stainless steel tube-to-tube sheet joints for coil-wound heat exchangers

Energy Technology Data Exchange (ETDEWEB)

Haneklaus, Nils; Cionea, Cristian; Reuven, Rony; Frazer, David; Hosemann, Peter; Peterson, Per F. [Dept of Nuclear Engineering, University of California, Berkeley (United States)

2016-11-15

Hybrid friction diffusion bonding (HFDB) is a solid-state bonding process first introduced by Helmholtz-Zentrum Geesthacht to join aluminum tube-to-tube sheet joints of Coil-wound heat exchangers (CWHE). This study describes how HFDB was successfully used to manufacture 316L test samples simulating tube-to-tube sheet joints of stainless steel CWHE for molten salt coolants as foreseen in several advanced nuclear- and thermal solar power plants. Engineering parameters of the test sample fabrication are presented and results from subsequent non-destructive vacuum decay leak testing and destructive tensile pull-out testing are discussed. The bonded areas of successfully fabricated samples as characterized by tube rupture during pull-out tensile testing, were further investigated using optical microscopy and scanning electron microscopy including electron backscatter diffraction.

Irradiation behavior evaluation of oxide dispersion strengthened ferritic steel cladding tubes irradiated in JOYO

Energy Technology Data Exchange (ETDEWEB)

Yamashita, Shinichiro, E-mail: yamashita.shinichiro@jaea.go.jp; Yano, Yasuhide; Ohtsuka, Satoshi; Yoshitake, Tsunemitsu; Kaito, Takeji; Koyama, Shin-ichi; Tanaka, Kenya

2013-11-15

Irradiation behavior of ODS steel cladding tubes was evaluated for the further progress in understanding of the neutron-irradiation effects on ODS steel. Two types of ODS (9Cr–ODS{sub F}/M, 12Cr–ODS{sub F}) steel cladding tubes with differences in basic compositions and matrix phases were irradiated in JOYO. Post-irradiation examination data concerning hardness, ring tensile property, and microstructure were obtained. Hardness measurement after irradiation showed that there was an apparent irradiation temperature dependence on hardness for 9Cr–ODS{sub F}/M steel whereas no distinct temperature dependence for 12Cr–ODS{sub F} steel. Also, there was no significant change in tensile strengths after irradiation below 923 K, but those above 1023 K up to 6.6 × 10{sup 26} n/m{sup 2} (E > 0.1 MeV) were decreased by about 20%. TEM observations showed that the radiation-induced defect cluster formation during irradiation was suppressed because of high density sink site for defect such as initially-existed dislocation, and precipitate interfaces. In addition, oxide particles were stable up to the maximum doses of this irradiation test.

Analysis of stress-induced Burgers vector anisotropy in pressurized tube specimens of irradiated ferritic-martensitic steel: JLF-1

International Nuclear Information System (INIS)

Gelles, D.S.; Shibayama, T.

1998-01-01

A procedure for determining the Burgers vector anisotropy in irradiated ferritic steels allowing identification of all a and all a/2 dislocations in a region of interest is applied to a pressurized tube specimen of JLF-1 irradiated at 430 C to 14.3 x 10 22 n/cm 2 (E > 0.1 MeV) or 61 dpa. Analysis of micrographs indicates large anisotropy in Burgers vector populations develop during irradiation creep

Thermal creep properties of alloy D9 stainless steel and 316 stainless steel fuel clad tubes

International Nuclear Information System (INIS)

Latha, S.; Mathew, M.D.; Parameswaran, P.; Bhanu Sankara Rao, K.; Mannan, S.L.

2008-01-01

Uniaxial thermal creep rupture properties of 20% cold worked alloy D9 stainless steel (alloy D9 SS) fuel clad tubes for fast breeder reactors have been evaluated at 973 K in the stress range 125-250 MPa. The rupture lives were in the range 90-8100 h. The results are compared with the properties of 20% cold worked type 316 stainless steel (316 SS) clad tubes. Alloy D9 SS were found to have higher creep rupture strengths, lower creep rates and lower rupture ductility than 316 SS. The deformation and damage processes were related through Monkman Grant relationship and modified Monkman Grant relationship. The creep damage tolerance parameter indicates that creep fracture takes place by intergranular cavitation. Precipitation of titanium carbides in the matrix and chromium carbides on the grain boundaries, dislocation substructure and twins were observed in transmission electron microscopic investigations of alloy D9 SS. The improvement in strength is attributed to the precipitation of fine titanium carbides in the matrix which prevents the recovery and recrystallisation of the cold worked microstructure

Evaluation of examination techniques for ferritic stainless steel feedwater heater tubing

International Nuclear Information System (INIS)

Nugent, M.J.; Catapano, M.C.

1995-01-01

Ferritic stainless steel has been finding increased application in utility plant feedwater heaters due to good strength and corrosion resistance and absence of potential copper contamination of feedwater system. Ferritic stainless steel is highly magnetic and is generally not inspectable using conventional eddy current testing techniques. A variety of techniques have been developed for inspection of this tubing material used in typical heat exchanger applications. Through a project funded by the Empire State Electric Energy Research Corporation (ESEERCO), the evaluation of data generated by four present state of the art NDE testing techniques were evaluated on a controlled mock-up of the heater tubing with service related defects. The primary objective was to determine the strengths and limitations of each method. The testing of two in service feedwater heaters at the Consolidated Edison Company of New York, Inc. (Con Edison's) Arthur Kill Generating Station also allowed further evaluations based on actual field conditions

Study on the Hot Extrusion Process of Advanced Radiation Resistant Oxide Dispersion Strengthened Steel Tubes

Energy Technology Data Exchange (ETDEWEB)

Choi, Byoungkwon; Noh, Sanghoon; Kim, Kibaik; Kang, Suk Hoon; Chun, Youngbum; Kim, Tae Kyu [Korea Atomic Energy Research Institute, Daejeon (Korea, Republic of)

2014-05-15

Ferritic/martensitic steel has a better thermal conductivity and swelling resistance than austenitic stainless steel. Unfortunately, the available temperature range of ferritic/martensitic steel is limited at up to 650 .deg. C. Oxide dispersion strengthened (ODS) steels have been developed as the most prospective core structural materials for next generation nuclear systems because of their excellent high strength and irradiation resistance. The material performances of this new alloy are attributed to the existence of uniformly distributed nano-oxide particles with a high density, which is extremely stable at high temperature in a ferritic/martensitic matrix. This microstructure can be very attractive in achieving superior mechanical properties at high temperatures, and thus, these favorable microstructures should be obtained through the controls of the fabrication process parameters during the mechanical alloying and hot consolidation procedures. In this study, a hot extrusion process for advanced radiation resistant ODS steel tube was investigated. ODS martensitic steel was designed to have high homogeneity, productivity, and reproducibility. Mechanical alloying and hot consolidation processes were employed to fabricate the ODS steels. A microstructure observation and creep rupture test were examined to investigate the effects of the optimized fabrication conditions. Advanced radiation resistant ODS steel has been designed to have homogeneity, productivity, and reproducibility. For these characteristics, modified mechanical alloying and hot consolidation processes were developed. Microstructure observation revealed that the ODS steel has uniformly distributed fine-grain nano-oxide particles. The fabrication process for the tubing is also being propelled in earnest.

Study on the Hot Extrusion Process of Advanced Radiation Resistant Oxide Dispersion Strengthened Steel Tubes

International Nuclear Information System (INIS)

Choi, Byoungkwon; Noh, Sanghoon; Kim, Kibaik; Kang, Suk Hoon; Chun, Youngbum; Kim, Tae Kyu

2014-01-01

Ferritic/martensitic steel has a better thermal conductivity and swelling resistance than austenitic stainless steel. Unfortunately, the available temperature range of ferritic/martensitic steel is limited at up to 650 .deg. C. Oxide dispersion strengthened (ODS) steels have been developed as the most prospective core structural materials for next generation nuclear systems because of their excellent high strength and irradiation resistance. The material performances of this new alloy are attributed to the existence of uniformly distributed nano-oxide particles with a high density, which is extremely stable at high temperature in a ferritic/martensitic matrix. This microstructure can be very attractive in achieving superior mechanical properties at high temperatures, and thus, these favorable microstructures should be obtained through the controls of the fabrication process parameters during the mechanical alloying and hot consolidation procedures. In this study, a hot extrusion process for advanced radiation resistant ODS steel tube was investigated. ODS martensitic steel was designed to have high homogeneity, productivity, and reproducibility. Mechanical alloying and hot consolidation processes were employed to fabricate the ODS steels. A microstructure observation and creep rupture test were examined to investigate the effects of the optimized fabrication conditions. Advanced radiation resistant ODS steel has been designed to have homogeneity, productivity, and reproducibility. For these characteristics, modified mechanical alloying and hot consolidation processes were developed. Microstructure observation revealed that the ODS steel has uniformly distributed fine-grain nano-oxide particles. The fabrication process for the tubing is also being propelled in earnest

Acoustic emission characteristics of stress corrosion cracks in a type 304 stainless steel tube

Energy Technology Data Exchange (ETDEWEB)

Hwang, Woong Gi; Bae, Seung Gi; Lee, Bo Young [School of Aerospace and Mechanical Engineering, Korea Aerospace University, Goyang (Korea, Republic of); Kim, Jae Seong [Center for Robot Technology and Manufacturing, Institute for Advanced Engineering, Yongin (Korea, Republic of); Kang, Sung Sik [Dept. of Nuclear Safety Research, Daejeon (Korea, Republic of); Kwag, Nog Won [Ultrasonic Division, RM910, Byucksan Digital Valley II, Seoul (Korea, Republic of)

2015-06-15

Acoustic emission (AE) is one of the promising methods for detecting the formation of stress corrosion cracks (SCCs) in laboratory tests. This method has the advantage of online inspection. Some studies have been conducted to investigate the characteristics of AE parameters during SCC propagation. However, it is difficult to classify the distinct features of SCC behavior. Because the previous studies were performed on slow strain rate test or compact tension specimens, it is difficult to make certain correlations between AE signals and actual SCC behavior in real tube-type specimens. In this study, the specimen was a AISI 304 stainless steel tube widely applied in the nuclear industry, and an accelerated test was conducted at high temperature and pressure with a corrosive environmental condition. The study result indicated that intense AE signals were mainly detected in the elastic deformation region, and a good correlation was observed between AE activity and crack growth. By contrast, the behavior of accumulated counts was divided into four regions. According to the waveform analysis, a specific waveform pattern was observed during SCC development. It is suggested that AE can be used to detect and monitor SCC initiation and propagation in actual tubes.

Proposals for Calculation of Bucking Coefficient for Concrete-Filled Steel Tube Columns

Science.gov (United States)

Krishan, A. L.; Sagadatov, A. I.; Surovtsov, M. M.

2017-11-01

This paper demonstrates that the methodology currently standardized in Russia to factor in the flexibility of reinforced concrete components under extra-central compression produce results that satisfactorily match the experimental values; however, that only holds for the components with a flexibility of λ=40÷60. Given the complex stress state of the concrete core and the steel shell as well as due to the concrete-filled steel tube columns being prone to deformation, this method cannot be used to reliably calculate their load capacity. The literature review has revealed many researchers’ suggestions to factor in the flexibility of concrete-filled steel tubes by means of the buckling coefficient that reduces the limit value of longitudinal force a short compressed element can take. We have analyzed the methods currently standardized in Europe and China as well as more advanced methods proposed by Chinese scientists. Calculating by these methods led to the results that excessively deviated from experimental values. By statistically analyzing a large volume of own and third-party research data as well as the data obtained by non-linear deformation computing, we have derived a new formula to determine the bucking coefficient depending on the relative flexibility.

Choice of steel for the ISABELLE magnet tubes

International Nuclear Information System (INIS)

Dew-Hughes, D.; Lee, K.S.

1979-01-01

It is concluded that the low temperature ductility of cast duplex stainless steels can be reduced by high ferrite content, excessive amounts of nitrogen or strong carbide forming elements, and lack of heat treatment particularly at higher ferrite levels. While all samples investigated, with the exception of No. 14 (non-heat treated 12% delta), had mechanical properties more than adequate for the intended service, it was felt advisable to modify the specifications for the tube steels. The requirement is for CF8 as per ASTM specification number A743 with the following modifications: nitrogen content must not exceed 0.08%; niobium content must not exceed 0.1% and total of all carbide formers (Nb, Ti, V, W) must not exceed 0.2%; ferrite content of the casting, as determined from the heat chemistry using the DeLong diagram, must not exceed 10%. A743 already calls for suitable solution heat treatment

Evolution of umbilicals in Brazil: optimizing deepwater umbilical applications with thermoplastic hoses and steel tubes

Energy Technology Data Exchange (ETDEWEB)

Guerra Neto, Mauro Del [DuPont do Brasil S.A., Barueri, SP (Brazil)

2008-07-01

Subsea umbilicals in the past 25 years have evolved in parallel with other subsea oil and gas technologies, as the search for hydrocarbons needed to drive the global economy has led offshore exploration and development companies to seek reserves ever-farther from shore in water thousands of meters deep. Relegated to little more than afterthought status before the push into deep water, modern umbilicals have now become crucial components linking deep water producers to their subsea wells, controlling subsea production systems through hydraulic and electrical power and injecting production chemicals for corrosion-, scale-, and hydrate-inhibition at subsea well heads. Particularly in subsea developments involving several deep water wells, umbilicals today are integral to both the production-system design and the chosen operating strategy. Failure of an umbilical linking a subsea well head in deep water to a host production facility can inflict severe economic consequences upon an operator by impairing production operations or halting production altogether. The additional cost of repairing or replacing a failed umbilical can run into the millions of dollars. As offshore oil and gas production has moved into ever-deeper water, umbilical manufacturers have begun introducing new stronger materials to handle the inherently higher pressures and temperatures. Today, two types of construction are used for fluid conduits in umbilical systems deployed in deep water: thermoplastic hoses and steel tubes. Steel tubes are generally more expensive than thermoplastic hoses, relatively stiff and considered to have high tensile strength, while thermoplastic hoses are extremely flexible and exhibit lower tensile strength. This lower tensile strength of the hoses may be compensated by including steel wire armoring in the umbilical. This also provides the added benefits of additional mechanical protection compared with the equivalent unarmored steel-tubes umbilicals. When either

Hollow-Core FRP–Concrete–Steel Bridge Columns under Torsional Loading

Directory of Open Access Journals (Sweden)

Sujith Anumolu

2017-11-01

Full Text Available This paper presents the behavior of hollow-core fiber-reinforced polymer–concrete–steel (HC-FCS columns under cyclic torsional loading combined with constant axial load. The HC-FCS consists of an outer fiber-reinforced polymer (FRP tube and an inner steel tube, with a concrete shell sandwiched between the two tubes. The FRP tube was stopped at the surface of the footing, and provided confinement to the concrete shell from the outer direction. The steel tube was embedded into the footing to a length of 1.8 times the diameter of the steel tube. The longitudinal and transversal reinforcements of the column were provided by the steel tube only. A large-scale HC-FCS column with a diameter of 24 in. (610 mm and applied load height of 96 in. (2438 mm with an aspect ratio of four was investigated during this study. The study revealed that the torsional behavior of the HC-FCS column mainly depended on the stiffness of the steel tube and the interactions among the column components (concrete shell, steel tube, and FRP tube. A brief comparison of torsional behavior was made between the conventional reinforced concrete columns and the HC-FCS column. The comparison illustrated that both column types showed high initial stiffness under torsional loading. However, the HC-FCS column maintained the torsion strength until a high twist angle, while the conventional reinforced concrete column did not.

EXPERIMENTAL STUDIES ON THE QUASI-STATIC AXIAL CRUSHING BEHAVIOR OF FOAM-FILLED STEEL EXTRUSION TUBES

OpenAIRE

AL EMRAN ISMAIL

2010-01-01

The concerns of automotive safety have been given special attention in order to reduce human fatalities or injuries. One of the techniques to reduce collision impact or compression energy is by filling polymeric foam into metallic tubes. In this work, polyurethane foam was introduced into the steel extrusion tubes and quasi-statically compressed at constant cross-head displacement. Different tube thicknesses and foam densities were used and these parameters were related to the crashwor...

Technical - economical opportunity of replacing rubber coated steel in tubes and reinforcements by polyethylene of high density for corrosive media

International Nuclear Information System (INIS)

Alessandrescu, A.; Dogaru, D.

2004-01-01

The polyethylene of high density, PEHD, is currently used for methane gas, drinking water (hot and cool) tube systems as well as for interior and exterior installations for domestic and industrial consumers. In this paper one proposes an extension of the range of PEHD utilizations to irrigation grids, transport and distribution of the food and industrial liquids, for coating the optical fibres, replacing the systems of tubes with anti corrosive properties (stainless steels, carbon steels coated with rubber), protection of hot fluid transport tubes, fire extinguishers, etc.). To evidence the advantages of replacing the rubber coated steel tubing by PEHD tubes a comparative technical-economical thorough analysis was conducted in the Heavy Water Plant . The paper presents: - the PEHD, a thermoplastic material for fluid transport under pressure; - physico-chemical and mechanical properties of the PEHD products; - types of characteristic dimensions of the PEHD products; - techniques of joining used in mounting PEHD grids; - tools and devices used in welding. Presented are the general properties and computing elements for tubes, assembling procedures, testing and quality control in the mountings of PEHD tube systems. In conclusion, using PEHD in the fields mentioned is advantageous from both technical and economical point of view as compared with rubber coated tubing

Investigation of in-plane moment connections of I-beams to square concrete-filled steel tube columns under gravity loads

Directory of Open Access Journals (Sweden)

Abdelrahim K. Dessouki

2015-04-01

Full Text Available This paper focuses on experimental and analytical behavior of the ultimate moment of the connections of steel I-beams to square concrete-filled steel tube columns. External stiffeners around the columns are used at the beam flange levels. Five specimens are tested monotonically. The test parameters are the column stiffener dimensions and filling the steel tube column with concrete. Two types of failure modes are observed; beam flange failure and stiffener failure. The experimental results show that the ultimate moment of the connection is increased by increasing stiffener’s dimensions and filling the steel tube column with concrete. ANSYS finite element program is used to simulate the behavior, taking into account both geometric and material nonlinearities. Analytical results that are in fair agreement with the experimental ones are then used to discuss the influence of the main geometric parameters on the connection behavior. The parameters are the stiffener and column dimensions as well as filling the steel tube column with concrete. Different square column cross sections are chosen to cover the three classes of section classifications according to Egyptian code of practice, which are: compact, non compact or slender. The increase in the ultimate moment of the connections is based upon both column cross sections’ compactness and stiffener dimensions while the maximum advantages occur with slender columns.

Controlled chloride cracking of austenitic stainless steel tube samples

OpenAIRE

Raseroka, M.S.; Pistorius, P.C.

2009-01-01

An experimental rig has been constructed to produce chloride stress corrosion cracks in Type 304L stainless steel tube samples. The samples are to be used to test possible in situ repair methods in future work. The factor which influences the time to failure most strongly is the sample temperature; the distribution of cracks within the sample is affected by local temperature variations and by the position of the water line. Low-frequency oscillations in stress, caused by the on-off temperatur...

Material physical properties of 11Cr-ferritic/martensitic steel (PNC-FMS) wrapper tube materials

International Nuclear Information System (INIS)

Yano, Yasuhide; Kaito, Takeji; Ohtsuka, Satoshi; Tanno, Takashi; Uwaba, Tomoyuki; Koyama, Shinichi

2012-09-01

It is necessary to develop core materials for fast reactors in order to achieve high-burnup. Ferritic steels are expected to be good candidate core materials to achieve this objective because of their excellent void swelling resistance. Therefore, oxide dispersion strengthened (ODS) ferritic steel and 11Cr-ferritic/martensitic steel (PNC-FMS) have been respectively developed for cladding and wrapper tube materials in Japan Atomic Energy Agency. In this study, various physical properties of PNC-FMS wrapper materials were measured and equations and future standard measurement technique of physical properties for the design and evaluation were conducted. (author)

Influence of Mn contents in 0Cr18Ni10Ti thin wall stainless steel tube on TIG girth weld quality

Science.gov (United States)

Liu, Bo

2017-03-01

Three kinds of cold worked 0Cr18Ni10Ti thin wall stainless steel tubes with the manganese contents of 1.27%, 1.35% and 1.44% and the cold worked 0Cr18Ni10Ti stainless steel end plug with manganese content of 1.35% were used for TIG girth welding in the present investigation. The effect of different manganese contents in stainless steel tube on weld quality was studied. The results showed that under the same welding conditions, the metallographic performance of the girth weld for the thin wall stainless steel tube with the manganese element content 1.44% welded with end plug was the best. Under the appropriate welding conditions, the quality of the girth weld increased with the increase of the manganese content till 1.44%. It was found that in the case of the Mn content of 1.44%, and under the proper welding condition the welding defects, such as welding cracks were effectively avoided, and the qualified weld penetration can be obtained.. It is concluded that the appropriate increase of the manganese content can significantly improve the TIG girth weld quality of the cold worked 0Cr18Ni10Ti stainless steel tube.

Lifespan estimation of seal welded super stainless steels for water condenser of nuclear power plants

Science.gov (United States)

Kim, Young Sik; Park, Sujin; Chang, Hyun Young

2014-01-01

When sea water was used as cooling water for water condenser of nuclear power plants, commercial stainless steels can not be applied because chloride concentration exceeds 20,000 ppm. There are many opinions for the materials selection of tube and tube sheets of a condenser. This work reviewed the application guide line of stainless steels for sea-water facilities and the estimation equations of lifespan were proposed from the analyses of both field data for sea water condenser and experimental results of corrosion. Empirical equations for lifespan estimation were derived from the pit initiation time and re-tubing time of stainless steel tubing in sea water condenser of nuclear power plants. The lifespan of seal-welded super austenitic stainless steel tube/tube sheet was calculated from these equations. Critical pitting temperature of seal-welded PRE 50 grade super stainless steel was evaluated as 60 °C. Using the proposed equation in engineering aspect, tube pitting corrosion time of seal-welded tube/tube sheet was calculated as 69.8 years and re-tubing time was estimated as 82.0 years.

Residual stresses in a composite steel tube measured by neutron diffraction

International Nuclear Information System (INIS)

Taran, Yu.V.; Balagurov, A.M.; Zlokazov, V.B.; Schreiber, J.; Stuhr, U.; Kockelmann, H.

2006-01-01

The triaxial residual stresses in a composite tube from an austenitic stainless steel with a welded ferritic steel cladding were measured by the time-of-flight neutron diffraction method on the POLDI instrument at the PSI SINQ facility. The POLDI results are compared to the results obtained by the destructive turning out method and theoretical predictions of calculations by the finite element method. Only for the tangential component of the stress tensor the semiquantitative agreement of all used methods was observed. There is a clear discrepancy between the results of the different methods in the axial component. For the radial component all methods reveal quite small stresses, however, with some distinct differences in their distributions

78 FR 65272 - Circular Welded Carbon Steel Pipes and Tubes From Thailand: Final Results of Antidumping Duty...

Science.gov (United States)

2013-10-31

..., Saha Thai Steel Pipe (Public) Company, Ltd. (Saha Thai), and Pacific Pipe Company Limited (Pacific Pipe... Pipe (Public) Company, Ltd 0.00 Pacific Pipe Company Limited * * No shipments or sales subject to this... parties to comment on the Preliminary Results. Saha Thai, Wheatland Tube Company, and United States Steel...

Abrasive Wear of Alloyed Cast Steels Applied for Heavy Machinery

Directory of Open Access Journals (Sweden)

Studnicki A.

2015-03-01

Full Text Available In the paper the results and analysis of abrasive wear studies were shown for two grades of cast steels: low-alloyed cast steel applied for heavy machinery parts such as housing, covers etc. and chromium cast steels applied for kinetic nodes of pin-sleeve type. Studies were performed using the modified in Department of Foundry pin-on-disc method.

Damage assessment for seismic response of recycled concrete filled steel tube columns

Science.gov (United States)

Huang, Yijie; Xiao, Jianzhuang; Shen, Luming

2016-09-01

A model for evaluating structural damage of recycled aggregate concrete filled steel tube (RCFST) columns under seismic effects is proposed in this paper. The proposed model takes the lateral deformation and the effect of repeated cyclic loading into account. Available test results were collected and utilized to calibrate the parameters of the proposed model. A seismic test for six RCFST columns was also performed to validate the proposed damage assessment model. The main test parameters were the recycled coarse aggregate (RCA) replacement percentage and the bond-slip property. The test results indicated that the seismic performance of the RCFST member depends on the RCA contents and their damage index increases as the RCA replacement percentage increases. It is also indicated that the damage degree of RCFST changes with the variation of the RCA replacement percentage. Finally, comparisons between the RCA contents, lateral deformation ratio and damage degree were implemented. It is suggested that an improvement procedure should be implemented in order to compensate for the performance difference between the RCFST and normal concrete filled steel tubes (CFST).

76 FR 3612 - Circular Welded Carbon Steel Pipes and Tubes From Taiwan; Extension of Time Limit for Preliminary...

Science.gov (United States)

2011-01-20

... DEPARTMENT OF COMMERCE International Trade Administration [A-583-008] Circular Welded Carbon Steel... Steel Pipes and Tubes From Taiwan: Notice of Partial Rescission of Antidumping Duty Administrative... complete the preliminary results of this review within the original time frame because we require...

Simulation of Drawing of Small Stainless Steel Platinum Medical Tubes--Influence of the Tool Parameters on the Forming Limit

International Nuclear Information System (INIS)

Linardon, Camille; Affagard, Jean-Sebastien; Chagnon, Gregory; Favier, Denis; Gruez, Benoit

2011-01-01

Tube cold drawing processes are used to reduce tube diameters and thickness, while pulling them through a conical converging die with or without inner plug. An accurate modelling of the material deformation and friction behaviour is required in order to well describe these processes.The study concerns a stainless steel platinum alloy. The material behaviour is characterised through tensile tests at strain rates as close as possible to the high strain rates reached during the drawing process. The results are fitted with an isotropic temperature-independent Johnson Cook constitutive equation. The modelling of floating plug drawing is performed on a ABAQUS/Explicit model. Friction coefficient is difficult to estimate with mechanical experimental tests, thus an inverse analysis is carried out to fit this parameter thanks to finite element simulation and experimental drawing tests. Drawing force measurements are recorded during the forming process. The Cockroft-Latham criterion is applied to understand the different process parameters influence on tube drawing and its accuracy for drawing process is evaluated.

Investigation on the fiber based approach to estimate the axial load carrying capacity of the circular concrete filled steel tube (CFST)

Science.gov (United States)

Piscesa, B.; Attard, M. M.; Suprobo, P.; Samani, A. K.

2017-11-01

External confining devices are often used to enhance the strength and ductility of reinforced concrete columns. Among the available external confining devices, steel tube is one of the most widely used in construction. However, steel tube has some drawbacks such as local buckling which needs to be considered when estimating the axial load carrying capacity of the concrete-filled-steel-tube (CFST) column. To tackle this problem in design, Eurocode 4 provided guidelines to estimate the effective yield strength of the steel tube material. To study the behavior of CFST column, in this paper, a non-linear analysis using a fiber-based approach was conducted. The use of the fiber-based approach allows the engineers to predict not only the axial load carrying capacity but also the complete load-deformation curve of the CFST columns for a known confining pressure. In the proposed fiber-based approach, an inverse analysis is used to estimate the constant confining pressure similar to design-oriented models. This paper also presents comparisons between the fiber-based approach model with the experimental results and the 3D non-linear finite element analysis.

Fabrication of a segmented composite stainless steel-alumina discharge tube for a theta-pinch coil

International Nuclear Information System (INIS)

Dickinson, J.M.; Stoddard, S.D.; Muller, J.F.

1975-11-01

An 80-mm-diam segmented discharge tube that simulated in a simplified way the blanket and first wall of the Reference Theta-Pinch Reactor (RTPR) has been constructed. The segments were fabricated by plasma-arc spraying an alumina coating on tubular stainless steel trapezoids. These were laid up to form a cylinder that was contained in a fully dense alumina vacuum tube. The fabrication processes are discussed in detail

Effect of young’s modulus on springback for low, medium and high carbon steels during cold drawing of seamless tubes

Science.gov (United States)

Karanjule, D. B.; Bhamare, S. S.; Rao, T. H.

2018-04-01

Cold drawing is widely used deformation process for seamless tube manufacturing. Springback is one of the major problem faced in tube drawing. Springback is due to the elastic energy stored in the tubes during forming process. It is found that this springback depends upon Young’s modulus of the material. This paper reports mechanical testing of three grades of steels viz. low carbon steel, medium carbon steel and high carbon steel to measure their Young’s modulus and corresponding springback. The results shows that there is 10-20 % variation in the Young’s modulus and inverse proportion between the springback and Young’s modulus. More the percentage of carbon, more the strength, less the value of Young’s modulus and more will springback. The study further leads to identify optimum die semi angle of 15 degree, land width of 10 mm and drawing speed of 8, 6 and 4 m/min for least springback in all the three grades respectively and die semi angle as a most dominant factor causing springback.

75 FR 1335 - Circular Welded Carbon Steel Pipes and Tubes from Taiwan; Extension of Time Limit for Preliminary...

Science.gov (United States)

2010-01-11

... DEPARTMENT OF COMMERCE International Trade Administration [A-583-008] Circular Welded Carbon Steel... review of the antidumping duty order on circular welded carbon steel pipes and tubes from Taiwan.\\1\\ On... review within the original time frame because we require additional time to obtain information from the...

Creep rupture properties of solution annealed and cold worked type 316 stainless steel cladding tubes

International Nuclear Information System (INIS)

Mathew, M.D.; Latha, S.; Mannan, S.L.; Rodriguez, P.

1990-01-01

Austenitic stainless steels (mainly type 316 and its modifications) are used as fuel cladding materials in all current generation fast breeder reactors. For the Fast Breeder Test Reactor (FBTR) at Kalpakkam, modified type 316 stainless steel (SS) was chosen as the material for fuel cladding tubes. In order to evaluate the influence of cold work on the performance of the fuel element, the investigation was carried out on cladding tubes in three metallurgical conditions (solution annealed, ten percent cold worked and twenty percent cold worked). The results indicate that: (i) The creep strength of type 316 SS cladding tube increases with increasing cold work. (ii) The benificial effects of cold work are retained at almost all the test conditions investigated. (iii) The Larson Miller parameter analysis shows a two slope behaviour for 20PCW material suggesting that caution should be exercised in extrapolating the creep rupture life to stresses below 125 MPa. At very low stress levels, the LMP values fall below the values of the 10 PCW material. (author). 6 refs., 19 figs. , 10 tabs

Study on Axial Compressive Capacity of FRP-Confined Concrete-Filled Steel Tubes and Its Comparisons with Other Composite Structural Systems

Directory of Open Access Journals (Sweden)

Jun Deng

2017-01-01

Full Text Available Concrete-filled steel tubular (CFST columns have been widely used for constructions in recent decades because of their high axial strength. In CFSTs, however, steel tubes are susceptible to degradation due to corrosion, which results in the decrease of axial strength of CFSTs. To further improve the axial strength of CFST columns, carbon fiber reinforced polymer (CFRP sheets and basalt fiber reinforced polymer (BFRP sheets are applied to warp the CFSTs. This paper presents an experimental study on the axial compressive capacity of CFRP-confined CFSTs and BFRP-confined CFSTs, which verified the analytical model with considering the effect of concrete self-stressing. CFSTs wrapped with FRP exhibited a higher ductile behavior. Wrapping with CFRP and BFRP improves the axial compressive capacity of CFSTs by 61.4% and 17.7%, respectively. Compared with the previous composite structural systems of concrete-filled FRP tubes (CFFTs and double-skin tubular columns (DSTCs, FRP-confined CFSTs were convenient in reinforcing existing structures because of softness of the FRP sheets. Moreover, axial compressive capacity of CFSTs wrapped with CFRP sheets was higher than CFFTs and DSTCs, while the compressive strength of DSTCs was higher than the retrofitted CFSTs.

On the Effects of Tube Butting on the Structural Performance of Steel Bicycle Frames

Directory of Open Access Journals (Sweden)

Derek Covill

2018-02-01

Full Text Available Previous studies have shown how finite element analysis (FEA can be used to support designers and frame builders in the selection of butted tubes to tune the stiffness and strength behaviour of steel bicycles. The aim of this paper was therefore to analyse the effects of tube butting on the stiffness, stress distribution and energy absorption behaviour of bicycle frames using numerical simulations. Butted tubes were shown to provide a highly effective means to decrease mass whilst producing a disproportionately small change in stress compared with a straight gauge tubeset with a maximum material condition although there was no added benefit in terms of stiffness or strain energy. Conversely, decreasing the wall thickness produced an increase in stress at the tube ends that was disproportionate to the change in mass. This work can now be extended to analyse a fuller set of butted profiles for a range of tube types.

Study on tube rupture strength evaluation method for rapid overheating

International Nuclear Information System (INIS)

Komine, Ryuji; Wada, Yusaku

1998-08-01

A sodium-water reaction derived from the single tube break in steam generator might overheat neighbor tubes rapidly under internal pressure loadings. If the temperature of tube wall becomes too high, it has to be evaluated that the stress of tube does not exceed the material strength limit to prevent the propagation of tube rupture. In the present study this phenomenon was recognized as the fracture of cylindrical tube with the large deformation due to overheating, and the evaluation method was investigated based on both of experimental and analytical approaches. The results obtained are as follows. (1) As for the nominal stress estimation, it was clarified through the experimental data and the detailed FEM elasto-plastic large deformation analysis that the formula used in conventional designs can be applied. (2) Within the overheating temperature limits of tubes, the creep effect is dominant, even if the loading time is too short. So the strain rate on the basis of JIS elevated temperature tensile test method for steels and heat-resisting alloys is too late and almost of total strain is composed by creep one. As a result the time dependent effect cannot be evaluated under JIS strain rate condition. (3) Creep tests in shorter time condition than a few minutes and tensile tests in higher strain rate condition than 10%/min of JIS are carried out for 2 1/4Cr-1Mo(NT) steel, and the standard values for tube rupture strength evaluation are formulated. (4) The above evaluation method based on both of the stress estimation and the strength standard values application is justified by using the tube burst test data under internal pressure. (5) The strength standard values on Type 321 ss is formulated in accordance with the procedure applied for 2 1/4Cr-1Mo(NT) steel. (author)

Poly(ionic liquids)-coated stainless-steel wires packed into a polyether ether ketone tube for in-tube solid-phase microextraction.

Science.gov (United States)

Feng, Juanjuan; Wang, Xiuqin; Tian, Yu; Luo, Chuannan; Sun, Min

2017-12-01

An in-tube solid-phase microextraction device was developed by packing poly(ionic liquids)-coated stainless-steel wires into a polyether ether ketone tube. An anion-exchange process was performed to enhance the extraction performance. Surface properties of poly(ionic liquids)-coated stainless-steel wires were characterized by scanning electron microscopy and energy dispersive X-ray spectrometry. The extraction device was connected to high-performance liquid chromatography equipment to build an online enrichment and analysis system. Ten polycyclic aromatic hydrocarbons were used as model analytes, and important conditions including extraction time and desorption time were optimized. The enrichment factors from 268 to 2497, linear range of 0.03-20 μg/L, detection limits of 0.010-0.020 μg/L, extraction and preparation repeatability with relative standard deviation less than 1.8 and 19%, respectively were given by the established online analysis method. It has been used to detect polycyclic aromatic hydrocarbons in environmental samples, with the relative recovery (5, 10 μg/L) in the range of 85.1-118.9%. © 2017 WILEY-VCH Verlag GmbH & Co. KGaA, Weinheim.

Electroplating of nanostructured polyaniline-polypyrrole composite coating in a stainless-steel tube for on-line in-tube solid phase microextraction.

Science.gov (United States)

Asiabi, Hamid; Yamini, Yadollah; Seidi, Shahram; Esrafili, Ali; Rezaei, Fatemeh

2015-06-05

In this work, a novel and efficient on-line in-tube solid phase microextraction method followed by high performance liquid chromatography was developed for preconcentration and determination of trace amounts of parabens. A nanostructured polyaniline-polypyrrole composite was electrochemically deposited on the inner surface of a stainless steel tube and used as the extraction phase. Several important factors that influence the extraction efficiency, including type of solid-phase coating, extraction and desorption times, flow rates of the sample solution and eluent, pH, and ionic strength of the sample solution were investigated and optimized. Under the optimal conditions, the limits of detection were in the range of 0.02-0.04 μg L(-1). This method showed good linearity for parabens in the range of 0.07-50 μg L(-1), with coefficients of determination better than 0.998. The intra- and inter-assay precisions (RSD%, n=3) were in the range of 5.9-7.0% and 4.4-5.7% at three concentration levels of 2, 10, and 20 μg L(-1), respectively. The extraction recovery values for the spiked samples were in the acceptable range of 80.3-90.2%. The validated method was successfully applied for analysis of methyl-, ethyl-, and propyl parabens in some water, milk, and juice samples. Copyright © 2015 Elsevier B.V. All rights reserved.

Proving the viability of manufacturing of multi-layer steel/vanadium alloy/steel composite tubes by numerical simulations and experiment

Science.gov (United States)

Nechaykina, T.; Nikulin, S.; Rozhnov, A.; Molotnikov, A.; Zavodchikov, S.; Estrin, Y.

2018-05-01

Vanadium alloys are promising structural materials for fuel cladding tubes for fast-neutron reactors. However, high solubility of oxygen and nitrogen in vanadium alloys at operating temperatures of 700 °C limits their application. In this work, we present a novel composite structure consisting of vanadium alloy V-4Ti-4Cr (provides high long-term strength of the material) and stainless steel Fe-0.2C-13Cr (as a corrosion resistant protective layer). It is produced by co-extrusion of these materials forming a three-layered tube. Finite element simulations were utilised to explore the influence of the various co-extrusion parameters on manufacturability of multi-layered tubes. Experimental verification of the numerical modelling was performed using co-extrusion with the process parameters suggested by the numerical simulations. Scanning electron microscopy and microhardness measurements revealed a defect-free diffusion layer at the interfaces between both materials indicating a good quality bonding for these co-extrusion conditions.

A comparative study of the mechanical properties and the behavior of carbon and boron in stainless steel cladding tubes fabricated by PM HIP and traditional technologies

Energy Technology Data Exchange (ETDEWEB)

Shulga, A.V., E-mail: avshulga@mephi.ru [Moscow Engineering Physics Institute, State University, 31 Kashirskoe Sh., Moscow 115409 (Russian Federation)

2013-03-15

Highlights: ► The ring tensile test method was optimized and successfully used. ► The cladding tubes fabricated by PM HIP and traditional technologies were tested. ► Improvement of the cladding tubes properties fabricated by PM HIP was found. ► Correlation of the homogeneity of carbon, boron with the properties was revealed. -- Abstract: The ring tensile test method was optimized and successfully used to obtain precise data for specimens of the cladding tubes of AISI type 316 austenitic stainless steels and ferritic–martensitic stainless steel. The positive modifications in the tensile properties of the stainless steel cladding tubes fabricated by powder metallurgy and hot isostatic pressing of melt atomized powders (PM HIP) when compared with the cladding tubes produced by traditional technology were found. Presently, PM HIP is also used in the fabrication of oxide dispersion strengthened (ODS) ferritic–martensitic steels. The high degree of homogeneity of the distribution of carbon and boron as well the high dispersivity of the phase-structure elements in the specimens manufactured via PM HIP were determined by direct autoradiography methods. These results correlate well with the increase of the tensile properties of the specimens produced by PM HIP technology.

Mechanical analysis of ferritic stainless steel applied in radiation tubes in high temperature; Analise mecanica de acos inoxidaveis ferriticos aplicados em tubos de radiacao em altas temperaturas

Energy Technology Data Exchange (ETDEWEB)

Moreto, J.A.; Ponte, H.A.; Oliveira, V.L.; Silva, C.A. [Universidade Federal do Parana (UFPR), Curitiba, PR (Brazil)

2008-07-01

Nowadays Brazilian oil refineries face an important challenge: to adjust their units to the processing of more aggressive crudes. The use of this kind of oil has caused an increase on corrosion on process streams in high temperatures. This study's objective is to evaluate the changes in mechanic properties and phases processing occurred in tubes from de radiation furnaces type A268/446 Tp ferritic stainless steel tubes used in conditions of high temperatures. For comparison samples of the APM/Kanthal alloy tube were examined. Hot tensile tests were performed in the studied materials evidence bodies. The evidence bodies for the hot tensile tests were extracted from the longitudinal position of the tubes and were machined with cylindrical shape with threads. There was a series of trials for each tube (at different traction speeds) at temperature of 600 deg C. With the traction test it was possible to evaluate resistance and ductility characteristics and was used to establish criteria for quality control to ensure satisfactory performance in certain applications. Data testing creep were performed in the evidence bodies taken from the longitudinal position of the tubes in constant charge form. Data testing creep were executed in the constant stress mode at various levels of temperature. Through data testing creep it was possible to predict for how long the material is good for use. Data from testing creep were treated by the method of Larson and Miller. (author)

77 FR 41967 - Certain Circular Welded Carbon Steel Pipes and Tubes From India, Thailand, and Turkey; Certain...

Science.gov (United States)

2012-07-17

... Determination of Sales at Less Than Fair Value: Certain Circular Welded Non-Alloy Steel Pipe From Korea, 57 FR... pipe tubing used for farming and support members for reconstruction or load bearing purposes in the...

Non destructive methods applied on condenser tubes of copper alloys, stainless steel and titanium in the various standards and specifications

International Nuclear Information System (INIS)

Richter, H.; Heckhaeuser, H.

1982-01-01

For condenser tubes the Eddy current method is mostly applied and is found to be a suitable instrument to fulfil the demand to segregate tubes with harmful, injurious defects. Depending on individual special requirements ultrasonic testing may be performed as a additional test to increase the defect detection probability. Most standards applicable for condenser tubes do give preference the exclusive requirements ''test standard'' and ''sensitivity level'' which practically cannot maintain identical or strictly comparable test results relating to different equipment and test data. For a mutual understanding between the various partners involved additional test data should be taken into consideration as to allow clear interpretations of results anticipated. The type of artificial defects specified should take into account, that the exclusive mean of this defect is to establish the sensitivity and not to simulate any natural defect occuring in the tube to be tested. Regarding the physical interactions of EC and UT is recommended to specify bore holes drilled through the wall for EC and longitudinal notches on outside and/or inside surface for UT. For setting purpose the size of bore hole and notch should be selected such as to maintain easy reproducable preparation and sufficient clear and reliable responses

Internal-bore-welding of 2 1/4 Cr--1 Mo steel tube-to-tubesheet joints

International Nuclear Information System (INIS)

Moorhead, A.J.; Slaughter, G.M.

1976-01-01

In order to avoid the disadvantages of the conventional face-side tube-to-tubesheet weld, the steam generators for the Clinch River Breeder Reactor Plant (a power-producing demonstration LMFBR) will be built using a relatively new technique known as internal-bore-welding (IBW). In IBW the tube does not pass through the tubesheet but rather is welded to a short stub machined on the tube side of the tubesheet. This joint has the important advantages of being inspectable by radiography and eliminating the crevice; however, it is much more difficult to weld than is the face-side design. Because of the close proximity of the tubes, there is not room for an orbiting-arc welding head on the outside of the tube. Consequently, this weld must be made by welding from the inside- or bore-side of the tube. The results are presented of the initial phases of a program undertaken at ORNL to develop improved bore-side welding equipment, to gain further understanding of this technique, and to develop mechanical property data for autogeneous welds in 2 1/4 Cr-1 Mo steel tube and tubesheet materials

FAILURE ANALYSIS IN TUBING OF AIR PREHEATER OF BOILER FROM A SUGARCANE MILL

Directory of Open Access Journals (Sweden)

Joner Oliveira Alves

2014-10-01

Full Text Available The increased demand for energy from sugarcane bagasse has made the sugar and alcohol mills search alternatives to reduce maintenance of the boilers, releasing more time to the production. The stainless steel use has become one of the main tools for such reduction. However, specification errors can lead to premature failures. This work reports the factors that led tubes of AISI 409 stainless steel fail after half season when applied in a air preheater of boiler from a sugarcane mill. In such application, the AISI 304 lasts about 15 seasons and the carbon steel about 3. A tube sent by the sugar mill was characterized by wet chemical analysis, optical microscopy and EDS. Results indicated chloride formation on the internal walls of the tube, which combined with the environment, accelerated the corrosion process. The carbon steel showed high lifetime due to a 70% higher thickness. Due to the work condictions is recommended the use of stainless steels with higher corrosion resistance, such as the traditional AISI 304 or the ferritic AISI 444, the last presents better thermal exchange.

A comparative study of the mechanical properties and the behavior of carbon and boron in stainless steel cladding tubes fabricated by PM HIP and traditional technologies

Science.gov (United States)

Shulga, A. V.

2013-03-01

The ring tensile test method was optimized and successfully used to obtain precise data for specimens of the cladding tubes of AISI type 316 austenitic stainless steels and ferritic-martensitic stainless steel. The positive modifications in the tensile properties of the stainless steel cladding tubes fabricated by powder metallurgy and hot isostatic pressing of melt atomized powders (PM HIP) when compared with the cladding tubes produced by traditional technology were found. Presently, PM HIP is also used in the fabrication of oxide dispersion strengthened (ODS) ferritic-martensitic steels. The high degree of homogeneity of the distribution of carbon and boron as well the high dispersivity of the phase-structure elements in the specimens manufactured via PM HIP were determined by direct autoradiography methods. These results correlate well with the increase of the tensile properties of the specimens produced by PM HIP technology.

Evolution of microstructure in stainless martensitic steel for seamless tubing

Science.gov (United States)

Pyshmintsev, I. Yu.; Bityukov, S. M.; Pastukhov, V. I.; Danilov, S. V.; Vedernikova, L. O.; Lobanov, M. L.

2017-12-01

Scanning electron microscopy with orientation analysis by the electron backscatter diffraction (EBSD) method is used to study microstructures and textures formed in the 0.08C-13Cr-3Ni-Mo-V-Nb steel through seamless tube production route: after hot deformation by extrusion; after quenching from various temperatures and subsequent high tempering. It is shown that the martensitic microstructure formed both after hot deformation and after quenching is characterized by the presence of deformation crystallographic texture, which is predetermined by the texture of austenite. The effect of heat treatment on texture, packet refinement, lath width, precipitation of carbides and Charpy impact energy is analyzed.

Comparison of the performance of concrete-filled steel tubular and hollow steel diagrid buildings

Science.gov (United States)

Peter, Minu Ann; S, Sajith A.; Nagarajan, Praveen

2018-03-01

In the recent construction scenario, diagrid structures are becoming a popular high-rise building structural system. Diagrid structures consist of diagonals in the perimeter and an interior core. The corner and interior vertical columns are not required due to the structural efficiency of diagrid structural systems. Steel and concrete are commonly used material for diagrid. An alternate material for diagrid is concrete-filled steel tube (CFST). CFST incorporates the advantages of both steel and concrete. In CFST, the inward buckling of the steel tube is effectively prevented by the filled concrete. The compressive strength of concrete increases due to the tri-axial state of stress in concrete induced by the steel tube. The longitudinal as well as lateral reinforcement to the concrete core is also provided by the steel tube. This paper compares the performance of CFST and steel diagrid buildings using linear static analysis. For this purpose, a 12 storey and 36 storey building are analysed using finite element method and CFST diagrid building is found to perform better.

The control of stainless steel tubes and wires of small diameter by the Eddy current method

International Nuclear Information System (INIS)

Stossel, A.; Gallet, G.

1978-01-01

Stainless steel tubes and wires with an outer diameter greater than 1 mm were studied by Eddy currents. The sensor characteristics and the detection of defects in function of frequency are presented together with the results obtained in the detection of dimensional and metallurgical defects [fr

Attachment of and biofilm formation by Enterobacter sakazakii on stainless steel and enteral feeding tubes.

Science.gov (United States)

Kim, Hoikyung; Ryu, Jee-Hoon; Beuchat, Larry R

2006-09-01

Enterobacter sakazakii has been reported to form biofilms, but environmental conditions affecting attachment to and biofilm formation on abiotic surfaces have not been described. We did a study to determine the effects of temperature and nutrient availability on attachment and biofilm formation by E. sakazakii on stainless steel and enteral feeding tubes. Five strains grown to stationary phase in tryptic soy broth (TSB), infant formula broth (IFB), or lettuce juice broth (LJB) at 12 and 25 degrees C were examined for the extent to which they attach to these materials. Higher populations attached at 25 degrees C than at 12 degrees C. Stainless steel coupons and enteral feeding tubes were immersed for 24 h at 4 degrees C in phosphate-buffered saline suspensions (7 log CFU/ml) to facilitate the attachment of 5.33 to 5.51 and 5.03 to 5.12 log CFU/cm(2), respectively, before they were immersed in TSB, IFB, or LJB, followed by incubation at 12 or 25 degrees C for up to 10 days. Biofilms were not produced at 12 degrees C. The number of cells of test strains increased by 1.42 to 1.67 log CFU/cm(2) and 1.16 to 1.31 log CFU/cm(2) in biofilms formed on stainless steel and feeding tubes, respectively, immersed in IFB at 25 degrees C; biofilms were not formed on TSB and LJB at 25 degrees C, indicating that nutrient availability plays a major role in processes leading to biofilm formation on the surfaces of these inert materials. These observations emphasize the importance of temperature control in reconstituted infant formula preparation and storage areas in preventing attachment and biofilm formation by E. sakazakii.

Application of several plasticity models to the analysis of a tube subjected to traction and combined torsion

International Nuclear Information System (INIS)

Caumette, Pierre; Cheissoux, J.L.

1982-01-01

The progressive deformation of a thin-walled steel tube is analysed when the tube is submitted to cyclic torsion under constant loading. Isotopic and kinematic hardening models are applied, assuming a bilinear stress-strain law (constant hardening modulus) [fr

[How to do - the chest tube drainage].

Science.gov (United States)

Klopp, Michael; Hoffmann, Hans; Dienemann, Hendrik

2015-03-01

A chest tube is used to drain the contents of the pleural space to reconstitute the physiologic pressures within the pleural space and to allow the lungs to fully expand. Indications for chest tube placement include pneumothorax, hemothorax, pleural effusion, pleural empyema, and major thoracic surgery. The most appropriate site for chest tube placement is the 4th or 5th intercostal space in the mid- or anterior- axillary line. Attention to technique in placing the chest tube is vital to avoid complications from the procedure. Applying the step-by-step technique presented, placement of a chest tube is a quick and safe procedure. Complications - frequently occurring when the tube is inserted with a steel trocar - include hemothorax, dislocation, lung lacerations, and injury to organs in the thoracic or abdominal cavity." © Georg Thieme Verlag KG Stuttgart · New York.

Experimental investigations on steel-concrete composite columns for varying parameters

Science.gov (United States)

Aparna, V.; Vivek, D.; Neelima, Kancharla; Karthikeyan, B.

2017-07-01

In this study, the experimental investigations on steel tubes filled with different types of concrete are presented. Steel tubes filled with fibre reinforced concrete using lathe waste and steel tube with concerned confined with steel mesh were investigated. The combinations were compared with steel tubes with conventional concrete. A total of 4 concrete filled steel tube (CFST) combinations were made with tubes of diameter 100 mm with wall thickness 1.6 mm and a height of 300 mm. Axial compression test to examine the resisting capacity of the columns and push-out test for noting the bond strength were performed. Coupon tests were also conducted to determine the mechanical properties of steel. The structural behaviour of the composite columns was evaluated from on the test results. It was observed that steel tube filled fibre reinforced possessed better bond strength and resistance to axial load.

Spectral Analysis of CO2 Corrosion Product Scales on 13Cr Tubing Steel

International Nuclear Information System (INIS)

Guan-fa, Lin; Zhen-quan, Bai; Yao-rong, Feng; Xun-yuan, Xu

2008-01-01

CO 2 corrosion product scales formed on 13 Cr tubing steel in autoclave and in the simulated corrosion environment of oil field are investigated in the paper. The surface and cross-section profiles of the scales were observed by scanning electron microscopy (SEM), the chemical compositions of the scales were analyzed using energy dispersion analyzer of X-ray (EDAX), X-ray diffraction (XRD) and X-ray photoelectron spectroscopy (XPS) to confirm the corrosion mechanism of the 13 Cr steel in the simulated CO 2 corrosion environment. The results show that the corrosion scales are formed by the way of fashion corrosion, consist mainly of four elements, i.e. Fe, Cr, C and O, and with a double-layer structure, in which the surface layer is constituted of bulky and incompact crystals of FeCO 3 , and the inner layer is composed of compact fine FeCO 3 crystals and amorphous Cr(OH) 3 . Because of the characteristics of compactness and ionic permeating selectivity of the inner layer of the corrosion product scales, 13 Cr steel is more resistant in CO 2 corrosion environment

PZT-Based Detection of Compactness of Concrete in Concrete Filled Steel Tube Using Time Reversal Method

Directory of Open Access Journals (Sweden)

Shi Yan

2014-01-01

Full Text Available A smart aggregate-based approach is proposed for the concrete compactness detection of concrete filled steel tube (CFST columns. The piezoceramic-based smart aggregates (SAs were embedded in the predetermined locations prior to the casting of concrete columns to establish a wave-based smart sensing system for the concrete compactness detection purpose. To evaluate the efficiency of the developed approach, six specimens of the CFST columns with the rectangular cross-section were produced by placing some artificial defects during casting of concrete for simulating various uncompacted voids such as cavities, cracks, and debond. During the test, the time reversal technology was applied to rebuild the received signals and launch the reversed signals again by SAs, to overcome the issue of the lack of the prototype. Based on the proposed nonprototype, two indices of time reversibility (TR and symmetry (SYM were applied to relatively evaluate the level of concrete compactness in the range of the two SAs. The experimental results show that the developed method can effectively detect the compactness of concrete in CFST columns.

Microstructure evolution in TRIP-aided seamless steel tube during T-shape hydroforming process

Energy Technology Data Exchange (ETDEWEB)

Liu, Jiyuan [State Key Laboratory of Rolling and Automation, Northeastern University, Shenyang 110004, Liaoning Provence (China); Zhang, Zicheng, E-mail: zhangzicheng2004@126.com [School of Mechanical Engineering and Automation, Northeastern University, Shenyang 110004, Liaoning Provence (China); Manabe, Ken-ichi [Department of Mechanical Engineering, Tokyo Metropolitan University, 1-1 Minami-Osawa, Hachioji-shi, Tokyo 192-0397 (Japan); Li, Yanmei [State Key Laboratory of Rolling and Automation, Northeastern University, Shenyang 110004, Liaoning Provence (China); Misra, R.D.K. [Center for Structural and Functional Materials, University of Louisiana at Lafayette, 44130 Lafayette, LA 70504-4130 (United States)

2014-08-15

Transformation-induced plasticity aided seamless steel tube comprising of ferrite, bainite, and metastable austenite was processed through forging, piercing, cold-drawing, and two-stage heat treatment. T-shape hydroforming is a classic forming method for experimental research and practical production. The current work studied austenite-to-martensite transformation and microcrack initiation and propagation of the tube during T-shape hydroforming using electron backscattering diffraction, scanning electron microscopy, and transmission electron microscopy. The strain distribution in the bcc-phase and fcc-phase was studied by evaluating changes in the average local misorientation. Compared to the compressive stress, metastable austenite with similar strain surrounding or inside the grains transformed easier under tensile loading conditions. The inclusions were responsible for microcrack initiation. The propagation of the cracks is hindered by martensite/austenite constituent due to transformation induced plasticity effect. The volume fraction of untransformed retained austenite decreased with increase in strain implying transformation-induced plasticity effect. - Highlights: • Hydroformed tubes processed via TRIP concept • EBSD provided estimate of micro local strain. • Retained austenite hinders propagation of microcracks.

Decompression Device Using a Stainless Steel Tube and Wire for Treatment of Odontogenic Cystic Lesions: A Technical Report.

Science.gov (United States)

Jung, Eun-Joo; Baek, Jin-A; Leem, Dae-Ho

2014-11-01

Decompression is considered an effective treatment for odontogenic cystic lesions in the jaw. A variety of decompression devices are successfully used for the treatment of keratocystic odontogenic tumors, radicular cysts, dentigerous cysts, and ameloblastoma. The purpose of these devices is to keep an opening between the cystic lesion and the oral environment during treatment. The aim of this report is to describe an effective decompression tube using a stainless steel tube and wire for treatment of jaw cystic lesions.

Application Feasibility of PRE 50 grade Super Austenitic Stainless Steel as a Steam Generator Tubing

Energy Technology Data Exchange (ETDEWEB)

Park, Yong Soo [Yonsei University, Seoul (Korea, Republic of); Kim, Young sik [Andong National University, Andong (Korea, Republic of); Kim, Taek Jun; Kim, Sun Tae; Park, Hui Sang [Yonsei University, Seoul (Korea, Republic of)

1997-07-01

The aim of this study is to evaluate the properties of the super austenitic stainless steel, SR-50A for application as steam generator tubing material. The microstructure, mechanical properties, corrosion properties, were analyzed and the results were compared between super austenitic stainless steel and Alloy 600 and Alloy 690. Super austenitic stainless steel, SR-50A is superior to Alloy 600, Alloy 690 and Alloy 800 in the mechanical properties(tensile strength, yield strength, and elongation). It was investigated that thermal conductivity of SR-50A was higher than Alloy 600. As a result of thermal treatment on super stainless steel, SR-50A, caustic SCC resistance was increased and its resistance was as much as Alloy 600TT and Alloy 690TT. In this study, optimum thermal treatment condition to improve the caustic corrosion properties was considered as 650 deg C or 550 deg C 15 hours. However, it is necessary to verify the corrosion mechanism and to prove the above results in the various corrosive environments. 27 refs., 6 tabs., 59 figs. (author)

Texture evolution in Oxide Dispersion Strengthened (ODS) steel tubes during pilgering process

Science.gov (United States)

Vakhitova, E.; Sornin, D.; Barcelo, F.; François, M.

2017-10-01

Oxide Dispersion Strengthened (ODS) steels are foreseen as fuel cladding material in the coming generation of Sodium Fast Reactors (SFR). Cladding tubes are manufactured by hot extrusion and subsequent cold forming steps. In this study, a 9 wt% Cr ODS steel exhibiting α-γ phase transformation at high temperature is cold formed under industrial conditions with a large section reduction in two pilgering steps. The influence of pilgering process parameters and intermediate heat treatment on the microstructure evolution is studied experimentally using Electron Backscattering Diffraction (EBSD) and X-ray Diffraction (XRD) methods. Pilgered samples show elongated grains and a high texture formation with a preferential orientation along the rolling direction. During the heat treatment, grain morphology is recovered from elongated grains to almost equiaxed ones, while the well-known α-fiber texture presents an unexpected increase in intensity. The remarkable temperature stability of this fiber is attributed to a crystallographic structure memory effect during phase transformations.

Sensitivity of the magnetization curves of different austenitic stainless tube and pipe steels to mechanical fatigue

International Nuclear Information System (INIS)

Niffenegger, M.; Leber, H.J.

2008-01-01

In meta-stable austenitic stainless steels, fatigue is accompanied by a partial strain-induced transformation of paramagnetic austenite to ferromagnetic martensite [G.B. Olsen, M. Cohen, Kinetics of strain induced martensite nucleation, Metall. Trans. 6 (1975) 791-795]. The associated changes of magnetic properties as the eddy current impedance, magnetic permeability or the remanence field may serve as an indication for the degree of fatigue and therefore the remaining lifetime of a component, even though the exact causal relationship between martensite formation and fatigue is not fully understood. However, measuring these properties by magnetic methods may be limited by the low affinity for strain-induced martensite formation. Thus other methods have to be found which are able to detect very small changes of ferromagnetic contents. With this aim the influence of cyclic strain loading on the magnetization curves of the austenitic stainless tube and pipe steels TP 321, 347, 304L and 316L is analysed in the present paper. The measured characteristic magnetic properties, which are the saturation magnetization, residual magnetization, coercive field and the field dependent permeability (AC-magnetization), are sensitive to fatigue and the corresponding material changes (martensitic transformation). In particular, the AC-magnetization was found to be very sensitive to small changes of the amount of strain induced martensite and therefore also to the degree of fatigue. Hence we conclude that applying magnetic minor loops are promising for the non-destructive evaluation of fatigue in austenitic stainless steel, even if a very small amount of strain induced martensite is formed

Starting of H9ANFNb(P91) steel tubing production for energetics in domestic steel-works; Uruchomienie w krajowych hutach produkcji rur ze stali H9AMFNb(P91) przeznaczonych dla energetyki

Energy Technology Data Exchange (ETDEWEB)

Wiedermann, J. [Instytut Metalurgii Zelaza, Gliwice (Poland); Bieniek, K. [Huta Jednosc, Siemianowice Slaskie (Poland); Pogoda, K. [Huta Batory, Chorzow (Poland)

1996-12-31

The results of primary investigations and attempt of ferritic steel H9AMFNb production in domestic steel-works have been reported. The prototype series of tubes for energetic boilers have been tested and their mechanical properties determined. It has been found the applicability of the material for use in energetics. 9 refs, 4 figs, 3 tabs.

Importance of crevices formed between tubes and tube plate for the operational behaviour of heat exchangers

International Nuclear Information System (INIS)

Achten, N.; Herbsleb, G.; Wieling, N.

1986-01-01

It must be guaranteed by construction and manufacture of heat exchangers that primary and secondary medium are completely separated from each other. When this requirement is fullfilled, the operational use of heat exchangers can be impaired by corrosion reactions within the crevice formed between tube and tube plate which may result in corrosion damage. The various techniques which are in use to connect tubes and tube plate and which are described in the present report, must be valued with respect to the tightness of the connection as well as to the formation of crevices between tubes and tube plate. Corrosion resistant copperbase alloys and stainless steels are the most important materials which are in use for the construction of heat exchangers. The mechanisms of crevice corrosion with unalloyed and low alloy carbon steels, stainless steels, and mixed connections between tube and tube plate with these materials are described in detail. Crevice corrosion may be caused also by the formation of galvanic cells between materials of differing electrochemical response. Furthermore, the concentration of aggressive media in crevices between tubes and tube plate can lead to corrosion damage of heat exchanger tubes. For the service operation of heat exchangers without any hazard of corrosion damage in crevices between tubes and tube plate, such crevices must be avoided by proper construction and manufacture. As a model for suitable measures to avoid crevices, the manufacture of steam generators for PWR's is described. (orig.) [de

Fracture of longitudinally cracked ductile tubes

International Nuclear Information System (INIS)

Larsson, H.; Bernard, J.

1978-01-01

Various bulging factor and plasticity correction factor formulations are discussed and a new plasticity correction factor leading to a simple failure law is proposed. Failure stresses predicted by the usual Linear Elastic Fracture Mechanics formula corrected for plasticity are shown to be identical with the Dowling and Townley two-criteria approach if the relevant parameters are chosen in a suitable manner. Burst tests on AISI 304 stainless steel tubes performed at the Joint Research Centre, Ispra are described. The strengthening effect of the sealing patch was taken into account by replacing the Folias bulging factor by a smaller empirical factor determined by Bernard and Henry from fatigue crack growth tests. A flow stress sigma and a toughness Ksub(c) were derived which apply to the prediction of the onset of stable crack growth in 304 stainless steel tubes at room temperature. For other ductile materials and temperatures tentative formulae are proposed. (author)

Effect of Elemental Sulfur and Sulfide on the Corrosion Behavior of Cr-Mo Low Alloy Steel for Tubing and Tubular Components in Oil and Gas Industry.

Science.gov (United States)

Khaksar, Ladan; Shirokoff, John

2017-04-20

The chemical degradation of alloy components in sulfur-containing environments is a major concern in oil and gas production. This paper discusses the effect of elemental sulfur and its simplest anion, sulfide, on the corrosion of Cr-Mo alloy steel at pH 2 and 5 during 10, 20 and 30 h immersion in two different solutions. 4130 Cr-Mo alloy steel is widely used as tubing and tubular components in sour services. According to the previous research in aqueous conditions, contact of solid sulfur with alloy steel can initiate catastrophic corrosion problems. The corrosion behavior was monitored by the potentiodynamic polarization technique during the experiments. Energy dispersive X-ray spectroscopy (EDS) and scanning electron microscopy (SEM) have been applied to characterize the corrosion product layers after each experiment. The results show that under the same experimental conditions, the corrosion resistance of Cr-Mo alloy in the presence of elemental sulfur is significantly lower than its resistance in the presence of sulfide ions.

75 FR 4529 - Circular Welded Carbon Steel Pipes and Tubes From Thailand: Final Results of Antidumping Duty New...

Science.gov (United States)

2010-01-28

... Compliance Analyst, Office 6, Verification of the Sales Response of Pacific Pipe Public Company, Limited in... Pipe Public Company, Limited, dated August 24, 2009 (Bona Fides Preliminary Memorandum). The Department... Circular Welded Carbon Steel Pipes and Tubes from Thailand: Pacific Pipe Public Company, Limited, dated...

On the heat transfer in the pool boiling at tightly finned steel tubes; Zum Waermeuebergang beim Behaeltersieden an eng berippten Stahlrohren

Energy Technology Data Exchange (ETDEWEB)

Bujok, Patrick; Wang, Yabai; Luke, Andrea [Kassel Univ. (Germany). Lehrstuhl fuer Technische Thermodynamik

2012-07-01

Process-integrated energy efficiency in power plants and process plants can only be achieved with new innovative apparatus concepts. There exist no sufficient reference applications, no data to assist in interpretation a well as no certificates of operational safety for these apparatus concepts. Thus, these concepts are not applied despite of the significant energetic advantages. Under this aspect, industrial companies (plant fabricators, plant operators and engineering offices) and five universities have affiliated to a multi-institutional project in order to explore unused opportunities on the integration of heat. The Department of Technical Thermodynamics at the University of Kassel (Federal Republic of Germany) regards to apparatuses which effectively and securely transfer a heat flow at especially low differences of temperatures between the heat dissipating and heat absorbing side of an evaporator with structured ducts. It has been known for many decades that ribbed structures are one of the most efficient methods to transfer heat. Ribbed ducts in heat exchangers are used in the refrigeration technology as well as in the technology of air conditioning. Nevertheless, plain tubes still are the technical standard in the chemical and process industry. The objective of this research project consists of a presentation of macrostructures and microstructures which can be produced efficiently with regard to the heat transfer, at a relatively low cost as well as in large quantities with a consistent structure. Furthermore, a substantial database for the design of evaporators with such surface textures is set up. Thus, evaporators being produced by the project partner Wieland-Werke AG (Ulm, Federal Republic of Germany) were investigated on a laboratory scale as well as in small tube bundles. Subsequently, selected structures were applied in the technical centre of the project partner Linde AG (Pullach, Federal Republic of Germany) in order to validate the transferability

Characterization of tube support alloys

International Nuclear Information System (INIS)

Vaia, A.R.

1985-01-01

The involvement and relationship of carbon steel corrosion products in the tube denting phenomenon promoted an intensive research effort to: 1) understand, reproduce, and arrest the denting process, and 2) evaluate alternative tube support materials to provide additional corrosion resistance. The paper summarizes a corrosion testing program for the verification of type 405 stainless steel under acid or all volatile treatment conditions

High temperature (salt melt) corrosion tests with ceramic-coated steel

Energy Technology Data Exchange (ETDEWEB)

Schütz, Adelheid [University Bayreuth, Metals and Alloys, Ludwig-Thoma-Str. 36b, D-95447 Bayreuth (Germany); Günthner, Martin; Motz, Günter [University Bayreuth, Ceramic Materials Engineering, L.-Thoma-Str. 36b, D-95447 Bayreuth (Germany); Greißl, Oliver [EnBW Kraftwerke AG, Schelmenwasenstraße 13-15, D-70567 Stuttgart (Germany); Glatzel, Uwe, E-mail: uwe.glatzel@uni-bayreuth.de [University Bayreuth, Metals and Alloys, Ludwig-Thoma-Str. 36b, D-95447 Bayreuth (Germany)

2015-06-01

Thermal recycling of refuse in waste-to-energy plants reduces the problems connected to waste disposal, and is an alternative source of electric energy. However, the combustion process in waste incinerators results in a fast degradation of the steam-carrying superheater steel tubes by corrosive attack and abrasive wear. Higher firing temperatures are used to increase their efficiency but lead to higher corrosion rates. It is more economical to apply protective coatings on the superheater steel tubes than to replace the base material. In-situ tests were conducted in a waste-to-energy plant first in order to identify and quantify all involved corrosive elements. Laboratory scale experiments with salt melts were developed accordingly. The unprotected low-alloyed steel displayed substantial local corrosion. Corrosion was predominant along the grain boundaries of α-ferrite. The corrosion rate was further increased by FeCl{sub 3} and a mixture of HCL and FeCl{sub 3}. Coatings based on pre-ceramic polymers with specific filler particles were engineered to protect superheater tubes. Tests proved their suitability to protect low-alloYed steel tubes from corrosive attack under conditions typical for superheaterS in waste incinerators, rendering higher firing temperatures in waste-to-energy plants possible. - Highlights: • Corrosion wall thickness losses of 400 μm/2 weeks occurred in a waste incinerator. • Abrasion is a major problem on superheater tubes in waste incinerators. • Laboratory salt melt tests can simulate metal corrosion in waste incinerators. • Corrosion protection coatings for steel (temperature: max. 530 °C) were developed. • Higher steam temperatures are possible in WIs with the developed coatings.

Standard test method for electrochemical critical pitting temperature testing of stainless steels

CERN Document Server

American Society for Testing and Materials. Philadelphia

1999-01-01

1.1 This test method covers a procedure for the evaluation of the resistance of stainless steel and related alloys to pitting corrosion based on the concept of the determination of a potential independent critical pitting temperature (CPT). 1.2 This test methods applies to wrought and cast products including but not restricted to plate, sheet, tubing, bar, forgings, and welds, (see Note 1). Note 1—Examples of CPT measurements on sheet, plate, tubing, and welded specimens for various stainless steels can be found in Ref (1). See the research reports (Section 14). 1.3 The standard parameters recommended in this test method are suitable for characterizing the CPT of austenitic stainless steels and other related alloys with a corrosion resistance ranging from that corresponding to solution annealed UNS S31600 (Type 316 stainless steel) to solution annealed UNS S31254 (6 % Mo stainless steel). 1.4 This test method may be extended to stainless steels and other alloys related to stainless steel that have a CPT...

Standardized procedure for eddy-current testing of stainless steel, thin-walled nuclear fuel element cladding tubes

Energy Technology Data Exchange (ETDEWEB)

Barat, P; Raj, B; Bhattacharya, D K [Reactor Research Centre, Kalpakkam (India)

1982-10-01

Thin-walled nuclear fuel cladding tubes made of AISI 316 stainless steel have been examined by eddy-current testing. Standardization of the procedures has required investigations on optimizing the test frequency, finding a method to locate a defect with respect to the probe reference end, and the use of standard defects and sequential metallography of natural defects detected by eddy-current testing, to understand the influence of the nature of defects on the impedance output signals. Test frequency and method of locating the defect were optimized by the use of standard defects made by machining in reference cladding tubes. Subsequent metallography of natural defects detected by eddy-current testing revealed mainly clusters of inclusions but also other types of defects. The effect of the distribution of inclusions along the length of the tube on the impedance output is discussed.

Method for shaping polyethylene tubing

Science.gov (United States)

Kramer, R. C.

1981-01-01

Method forms polyethylene plastic tubing into configurations previously only possible with metal tubing. By using polyethylene in place of copper or stain less steel tubing inlow pressure systems, fabrication costs are significantly reduced. Polyethylene tubing can be used whenever low pressure tubing is needed in oil operations, aircraft and space applications, powerplants, and testing laboratories.

Multifrequency Eddy current testing of heat exchange tubes with a rotating probe

International Nuclear Information System (INIS)

Levy, R.

1982-01-01

Multi-frequency eddy current analyses have been used in France industrially since 1975. In light of the experienced gained during many steam generator inspections, this technique was applied to the examination of sheet and tube heat exchangers featuring tubes in very different materials such as copper, stainless steel and titanium. The principle of multi-frequency Eddy current inspection is first reviewed, using the example of a condenser with nickel alloy tubes (Inconel, Incoloy). This is followed by the description of a specific application of this technique to a condenser with titanium tubes, analyzed with a rotating local probe [fr

Apparatus and method for applying an end plug to a fuel rod tube end

International Nuclear Information System (INIS)

Rieben, S.L.; Wylie, M.E.

1987-01-01

An apparatus is described for applying an end plug to a hollow end of a nuclear fuel rod tube, comprising: support means mounted for reciprocal movement between remote and adjacent positions relative to a nuclear fuel rod tube end to which an end plug is to be applied; guide means supported on the support means for movement; and drive means coupled to the support means and being actuatable for movement between retracted and extended positions for reciprocally moving the support means between its respective remote and adjacent positions. A method for applying an end plug to a hollow end of a nuclear fuel rod tube is also described

Tensile properties and flow behavior analysis of modified 9Cr-1Mo steel clad tube material

Science.gov (United States)

Singh, Kanwarjeet; Latha, S.; Nandagopal, M.; Mathew, M. D.; Laha, K.; Jayakumar, T.

2014-11-01

The tensile properties and flow behavior of modified 9Cr-1Mo steel clad tube have been investigated in the framework of various constitutive equations for a wide range of temperatures (300-923 K) and strain rates (3 × 10-3 s-1, 3 × 10-4 s-1 and 3 × 10-5 s-1). The tensile flow behavior of modified 9Cr-1Mo steel clad tube was most accurately described by Voce equation. The variation of instantaneous work hardening rate (θ = dσ/dε) and σθ with stress (σ) indicated two stage behavior characterized by rapid decrease at low stresses (transient stage) followed by a gradual decrease in high stresses (Stage III). The variation of work hardening parameters and work hardening rate in terms of θ vs. σ and σθ vs. σ with temperature exhibited three distinct regimes. Rapid decrease in flow stress and work hardening parameters and rapid shift of θ vs. σ and σθ vs. σ towards low stresses with increase in temperature indicated dynamic recovery at high temperatures. Tensile properties of the material have been best predicted from Voce equation.

Tensile properties and flow behavior analysis of modified 9Cr–1Mo steel clad tube material

International Nuclear Information System (INIS)

Singh, Kanwarjeet; Latha, S.; Nandagopal, M.; Mathew, M.D.; Laha, K.; Jayakumar, T.

2014-01-01

The tensile properties and flow behavior of modified 9Cr–1Mo steel clad tube have been investigated in the framework of various constitutive equations for a wide range of temperatures (300–923 K) and strain rates (3 × 10 −3 s −1 , 3 × 10 −4 s −1 and 3 × 10 −5 s −1 ). The tensile flow behavior of modified 9Cr–1Mo steel clad tube was most accurately described by Voce equation. The variation of instantaneous work hardening rate (θ = dσ/dε) and σθ with stress (σ) indicated two stage behavior characterized by rapid decrease at low stresses (transient stage) followed by a gradual decrease in high stresses (Stage III). The variation of work hardening parameters and work hardening rate in terms of θ vs. σ and σθ vs. σ with temperature exhibited three distinct regimes. Rapid decrease in flow stress and work hardening parameters and rapid shift of θ vs. σ and σθ vs. σ towards low stresses with increase in temperature indicated dynamic recovery at high temperatures. Tensile properties of the material have been best predicted from Voce equation

Design of welding parameters for laser welding of thin-walled stainless steel tubes using numerical simulation

Science.gov (United States)

Nagy, M.; Behúlová, M.

2017-11-01

Nowadays, the laser technology is used in a wide spectrum of applications, especially in engineering, electronics, medicine, automotive, aeronautic or military industries. In the field of mechanical engineering, the laser technology reaches the biggest increase in the automotive industry, mainly due to the introduction of automation utilizing 5-axial movements. Modelling and numerical simulation of laser welding processes has been exploited with many advantages for the investigation of physical principles and complex phenomena connected with this joining technology. The paper is focused on the application of numerical simulation to the design of welding parameters for the circumferential laser welding of thin-walled exhaust pipes from theAISI 304 steel for automotive industry. Using the developed and experimentally verified simulation model for laser welding of tubes, the influence of welding parameters including the laser velocity from 30 mm.s-1 to 60 mm.s-1 and the laser power from 500 W to 1200 W on the temperature fields and dimensions of fusion zone was investigated using the program code ANSYS. Based on obtained results, the welding schedule for the laser beam welding of thin-walled tubes from the AISI 304 steel was suggested.

Magnetic evaluation of the external surface in cast heat-resistant steel tubes with different aging states

Science.gov (United States)

Arenas, Mónica P.; Silveira, Rosa M.; Pacheco, Clara J.; Bruno, Antonio C.; Araujo, Jefferson F. D. F.; Eckstein, Carlos B.; Nogueira, Laudemiro; de Almeida, Luiz H.; Rebello, João M. A.; Pereira, Gabriela R.

2018-06-01

Heat-resistant austenitic stainless steels have become the principal alloys for use in steam reformer tubes in the petrochemical industry due to its mechanical properties. These tubes are typically exposed to severe operational conditions leading to microstructural transformations such as the aging phenomenon. The combination of high temperatures and moderate stresses causes creep damages, being necessary to monitor its structural condition by non-destructive techniques. The tube external wall is also subjected to oxidizing atmospheres, favoring the formation of an external surface, composed by an oxide scale and a chromium depleted zone. This external surface is usually not taken into account in the tube evaluation, which can lead to erroneous estimations of the service life of these components. In order to observe the magnetic influence of this layer, two samples, exposed to different operational temperatures, were characterized by non-destructive eddy current testing (ECT), scanning DC-susceptometer and magnetic force microscopy (MFM). It was found that the external surface thickness influences directly in the magnetic response of the samples.

Process of corrosion protection for a steam generator tube and device to apply it

International Nuclear Information System (INIS)

Malagola, P.; Vassal, J.M.

1985-01-01

The steam generator tube is fixed by crimping in a tube plate; a metallic layer compatible with the tube material is electrodeposited on the inner side of the tube after its mounting in the tube plate, on both side of the plate face in contact with the water to be steamed, along a length approximately longer than the transition zone between the crimped part of the tube and the part which is not crimped. The external side of the tube can be also covered by a metallic layer before its mounting through the tube plate. The metallic layer can be nickel. The invention applies, more particularly, to PWR steam generators [fr

Friction Stir Processing of ODS and FM Steels

Energy Technology Data Exchange (ETDEWEB)

Kang, Suk Hoon; Chun, Young Bum; Noh, Sang Hoon; Jang, Jin Sung; Kim, Tae Kyu [Korea Atomic Energy Research Institute, Daejeon (Korea, Republic of)

2013-10-15

In ODS steels, it is well known that uniform nano-oxide dispersoids act as pinning points to obstruct dislocation and grain boundary motion, however, those advantages will be disappeared while the material is subjected to the high temperature of conventional fusion welding. Rotary friction welding, also referred to as friction stir welding (FSW), has shown great promise as a method for welding traditionally difficult to weld materials such as aluminum alloys. This relatively new technology has more recently been applied to higher melting temperature alloys such as steels, nickel-based and titanium alloys. Friction stir processing (FSP) is a method of changing the properties of a metal through intense, localized plastic deformation. FSW is the precursor of the FSP technique. When ideally implemented, this process mixes the material without changing the phase and creates a microstructure with fine, equiaxed grains. This homogeneous grain structure, separated by high-angle boundaries, allows some alloys to take on superplastic properties. In this study, FSW is used as a substitutive welding process between FMS tube and ODS parts. The dimension of tube is 7.0 OD, 0.5 T. During the FSW, dynamic-recrystallized grains are developed; the uniform oxides dispersion is preserved in the metal matrix. The microstructure and microtexture of the material near the stir zone is found to be influenced by the rotational behavior of the tool. The additive effect from FSP on sample surface is considered. Since the mechanical alloying (MA) and FSP commonly apply extreme shear deformation on materials, the dispersion of oxide particle in ODS steels is very active during both processes. Friction stir welding appears to be a very promising technique for the welding of FMS and ODS steels in the form of sheet and tube. FSW could successfully produce defect-free welds on FMS tubes and ODS ring assembly. FSW produces a fine grain structure consisting of ferrite and martensite, and the oxide

Friction Stir Processing of ODS and FM Steels

International Nuclear Information System (INIS)

Kang, Suk Hoon; Chun, Young Bum; Noh, Sang Hoon; Jang, Jin Sung; Kim, Tae Kyu

2013-01-01

In ODS steels, it is well known that uniform nano-oxide dispersoids act as pinning points to obstruct dislocation and grain boundary motion, however, those advantages will be disappeared while the material is subjected to the high temperature of conventional fusion welding. Rotary friction welding, also referred to as friction stir welding (FSW), has shown great promise as a method for welding traditionally difficult to weld materials such as aluminum alloys. This relatively new technology has more recently been applied to higher melting temperature alloys such as steels, nickel-based and titanium alloys. Friction stir processing (FSP) is a method of changing the properties of a metal through intense, localized plastic deformation. FSW is the precursor of the FSP technique. When ideally implemented, this process mixes the material without changing the phase and creates a microstructure with fine, equiaxed grains. This homogeneous grain structure, separated by high-angle boundaries, allows some alloys to take on superplastic properties. In this study, FSW is used as a substitutive welding process between FMS tube and ODS parts. The dimension of tube is 7.0 OD, 0.5 T. During the FSW, dynamic-recrystallized grains are developed; the uniform oxides dispersion is preserved in the metal matrix. The microstructure and microtexture of the material near the stir zone is found to be influenced by the rotational behavior of the tool. The additive effect from FSP on sample surface is considered. Since the mechanical alloying (MA) and FSP commonly apply extreme shear deformation on materials, the dispersion of oxide particle in ODS steels is very active during both processes. Friction stir welding appears to be a very promising technique for the welding of FMS and ODS steels in the form of sheet and tube. FSW could successfully produce defect-free welds on FMS tubes and ODS ring assembly. FSW produces a fine grain structure consisting of ferrite and martensite, and the oxide

On high temperature strength of carbon steels

International Nuclear Information System (INIS)

Ichinose, Hiroyuki; Tamura, Manabu; Kanero, Takahiro; Ihara, Yoshihito

1977-01-01

In the steels for high temperature use, the oxidation resistance is regarded as important, but carbon steels show enough oxidation resistance to be used continuously at the temperature up to 500 deg. C if the strength is left out of consideration, and up to 450 deg. C even when the strength is taken into account. Moreover, the production is easy, the workability and weldability are good, and the price is cheap in carbon steels as compared with alloy steels. In the boilers for large thermal power stations, 0.15-0.30% C steels are used for reheater tubes, main feed water tubes, steam headers, wall water tubes, economizer tubes, bypass pipings and others, and they account for 70% of all steel materials used for the boilers of 350 MW class and 30% in 1000 MW class. The JIS standard for the carbon steels for high temperature use and the related standards in foreign countries are shown. The high temperature strength of carbon steels changes according to the trace elements, melting and heat treatment as well as the main compositions of C, Si and Mn. Al and N affect the high temperature strength largely. The characteristics of carbon steels after the heating for hours, the factors controlling the microstructure and high temperature strength, and the measures to improve the high temperature strength of carbon steels are explained. (Kako, I.)

Wastage Behavior of Modified 9Cr-1Mo Steel Tube Material by Sodium-Water Reaction

International Nuclear Information System (INIS)

Jeong, Ji Young; Kim, Jong Man; Kim, Tae Joon; Choi, Jong Hyeun; Kim, Byung Ho; Park, Nam Cook

2009-01-01

The development of a sodium-heated steam generator with safety and reliability is an essential requirement from the viewpoint of the economic efficiency of a sodium-cooled fast reactor. In most cases, these steam generators, which are in the process of development or operating, are of a shell-in tube type, with a high pressure water/steam inside the tubes and low pressure sodium on the shell-side, with a single wall tube as a barrier between these fluids. Therefore, if there is a hole or a crack in a heat transfer tube, a leakage of water/steam into the sodium may occur, resulting in a sodium-water reaction. When such a leak occurs, so-called 'wastage' is the result which may cause damage to or a failure of the adjacent tubes. If a steam generator is operated for some time in this condition, it is possible that it might create an intermediate leak state which would then give rise to the problems of a multi-target wastage in a very short time. Therefore, it is very important to predict these phenomena quantitatively from the view of designing a steam generator and its leak detection systems. The objective of this study is a basic investigating of the sodium-water reaction phenomena by small water/steam leaks. For this, wastage tests for modified 9Cr-1Mo steel were conducted

A standardized procedure for eddy-current testing of stainless steel, thin-walled nuclear fuel element cladding tubes

International Nuclear Information System (INIS)

Barat, P.; Raj, B.; Bhattacharya, D.K.

1982-01-01

Thin-walled nuclear fuel cladding tubes made of AISI 316 stainless steel have been examined by eddy-current testing. Standardization of the procedures has required investigations on optimizing the test frequency, finding a method to locate a defect with respect to the probe reference end, and the use of standard defects and sequential metallography of natural defects detected by eddy-current testing, to understand the influence of the nature of defects on the impedance output signals. Test frequency and method of locating the defect were optimized by the use of standard defects made by machining in reference cladding tubes. Subsequent metallography of natural defects detected by eddy-current testing revealed mainly clusters of inclusions but also other types of defects. The effect of the distribution of inclusions along the length of the tube on the impedance output is discussed. (author)

Influence of increasing phosphate/silikate contents on the pitting and general corrosion of galvanized steel tubing and the corrosion of copper in warm water mixed installation systems

International Nuclear Information System (INIS)

Ehreke, J.; Stichel, W.

1989-01-01

In hot tap water (65 0 C) the influence of a mixture of phosphate/silicate inhibitor on the general, the pitting and the galvanic corrosion of galvanized steel tubes and the general corrosion of copper in mixed installations of both metals was investigated. Increasing concentration of inhibitors descreases the general corrosion rate of galvanized steel and copper. A worth mentioning reduction of pitting and galvanic corrosion of steel could be reached only with high concentrations of 5 mg/l P 2 O 5 and 30 mg/l SiO 2 . Galvannealed tubes are much more sensitive to pitting corrosion than galvanized ones. Referring to this they could not be inhibited. (orig.) [de

The creep and stress-rupture behaviour under internal pressure of tubes made from austenitic stainless steel X8 CrNiMoNb 1616 (Material No. 1.4981)

International Nuclear Information System (INIS)

Schaefer, L.; Polifka, F.; Kempe, H.

1979-05-01

Creep and stress rupture tests have been performed at 600, 650, 700 and 750 0 C on tubes made from three different heats from the austenitic stainless steel X8 CrNiMoNb 1616 (Material No. 1.4981). The tubes were loaded by internal pressure and the tangential (hoop) creep strain was measured continuously. The results are presented in form of creep curves, stress-time to rupture curves and curves for a creep limit. The average and minimum creep rates as a function of the applied stress have been evaluated and are described with a creep law analogous to Norton's creep law. An interpolation and extrapolation of the stress-rupture-strength and the creep strength are possible using the time-temperature-parameter-plot after Larson and Miller. (orig.) [de

Ferritic steels for French LMFBR steam generators

International Nuclear Information System (INIS)

Aubert, M.; Mathieu, B.; Petrequin, P.

1983-06-01

Austenitic stainless steels have been widely used in many components of the French LMFBR. Up to now, ferritic steels have not been considered for these components, mainly due to their relatively low creep properties. Some ferritic steels are usable when the maximum temperatures in service do not exceed about 530 0 C. It is the case of the steam generators of the Phenix plant, where the exchange tubes of the evaporator are made of 2,25% Cr-1% Mo steel, stabilized or not by addition of niobium. These ferritic alloys have worked successfully since the first steam production in October 1973. For the SuperPhenix power plant, an ''all austenitic stainless alloy'' apparatus has been chosen. However, for the future, ferritic alloys offer potential for use as alternative materials in the evaporators: low alloys steels type 2,25% Cr-1% Mo (exchange tubes, tube-sheets, shells), or at higher chromium content type 9% Cr-2% Mo NbV (exchange tubes) or 12M Cr-1% Mo-V (tube-sheets). Most of these steels have already an industrial background, and are widely used in similar applications. The various potential applications of these steels are reviewed with regards to the French LMFBR steam generators, indicating that some points need an effort of clarification, for instance the properties of the heterogeneous ferritic/austenitic weldments

Corrosion resistant steel

International Nuclear Information System (INIS)

Zubchenko, A.S.; Borisov, V.P.; Latyshev, V.B.

1980-01-01

Corrosion resistant steel for production of sheets and tubes containing C, Mn, Cr, Si, Fe is suggested. It is alloyed with vanadium and cerium for improving tensile properties and ductility. The steel can be melted by a conventional method in electric-arc or induction furnaces. The mentioned steel is intended to be used as a substitute for nickel-bearing austenitic steels

Research on the Cross Section Precision of High-strength Steel Tube with Rectangular Section in Rotary Draw Bending

Science.gov (United States)

Yang, Hongliang; Zhao, Hao; Xing, Zhongwen

2017-11-01

For the demand of energy conservation and security improvement, high-strength steel (HSS) is increasingly being used to produce safety related automotive components. However, cross-section distortion occurs easily in bending of HSS tube with rectangular section (RS), affecting the forming precision. HSS BR1500HS tube by rotary draw bending is taken as the study object and a description method of cross-section distortion is proposed in this paper. The influence on cross-section precision of geometric parameters including cross-section position, thickness of tube, bend radius etc. are studied by experiment. Besides, simulation of the rotary draw bending of HSS tube with rectangular section by ABAQUS are carried out and compared to the experiment. The results by simulation agree well with the experiment and show that the cross-section is approximately trapezoidal after distortion; the maximum of distortion exists at 45 ∼ 60° of the bending direction; and the absolute and relative distortion values increase with the decreasing of tube thickness or bending radius. Therefore, the results can provide a reference for the design of geometric parameters of HSS tube with rectangular section in rotary draw bending.

Tensile properties and flow behavior analysis of modified 9Cr–1Mo steel clad tube material

Energy Technology Data Exchange (ETDEWEB)

Singh, Kanwarjeet, E-mail: kanwar722@yahoo.com; Latha, S.; Nandagopal, M.; Mathew, M.D.; Laha, K.; Jayakumar, T.

2014-11-15

The tensile properties and flow behavior of modified 9Cr–1Mo steel clad tube have been investigated in the framework of various constitutive equations for a wide range of temperatures (300–923 K) and strain rates (3 × 10{sup −3} s{sup −1}, 3 × 10{sup −4} s{sup −1} and 3 × 10{sup −5} s{sup −1}). The tensile flow behavior of modified 9Cr–1Mo steel clad tube was most accurately described by Voce equation. The variation of instantaneous work hardening rate (θ = dσ/dε) and σθ with stress (σ) indicated two stage behavior characterized by rapid decrease at low stresses (transient stage) followed by a gradual decrease in high stresses (Stage III). The variation of work hardening parameters and work hardening rate in terms of θ vs. σ and σθ vs. σ with temperature exhibited three distinct regimes. Rapid decrease in flow stress and work hardening parameters and rapid shift of θ vs. σ and σθ vs. σ towards low stresses with increase in temperature indicated dynamic recovery at high temperatures. Tensile properties of the material have been best predicted from Voce equation.

Galvanic Liquid Applied Coating System for Protection of Embedded Steel Surfaces from Corrosion

Science.gov (United States)

Curran, Joseph; MacDowell, Louis; Voska, N. (Technical Monitor)

2002-01-01

The corrosion of reinforcing steel in concrete is an insidious problem for the Kennedy Space Center, government agencies, and the general public. Existing corrosion protection systems on the market are costly, complex, and time-consuming to install, require continuous maintenance and monitoring, and require specialized skills for installation. NASA's galvanic liquid-applied coating offers companies the ability to conveniently protect embedded steel rebar surfaces from corrosion. Liquid-applied inorganic galvanic coating contains one ore more of the following metallic particles: magnesium, zinc, or indium and may contain moisture attracting compounds that facilitate the protection process. The coating is applied to the outer surface of reinforced concrete so that electrical current is established between metallic particles and surfaces of embedded steel rebar; and electric (ionic) current is responsible for providing the necessary cathodic protection for embedded rebar surfaces.

Wastage Behavior of Modified 9Cr-1Mo Steel Tube Material by Sodium-Water Reaction (II)

International Nuclear Information System (INIS)

Jeong, Ji Young; Kim, Jong Man; Kim, Tae Joon; Choi, Jong Hyeun; Kim, Byung Ho; Lee, Yong Bum; Park, Nam Cook

2010-01-01

The Korea Advanced LIquid MEtal Reactor (KALIMER) steam generator is a helical coil, vertically oriented, shell-and-tube type heat exchanger with fixed tube-sheet. The conceptual design and outline drawing of the steam generator are shown. Flow is counter-current, with sodium on the shell side and water/steam on the tube side. Sodium flow enters the steam generator through the upper inlet nozzles and then flows down through the tube bundle. Feedwater enters the steam generator through the feedwater nozzles at the bottom of steam generator. Therefore, if there is a hole or a crack in a heat transfer tube, a leakage of water/steam into the sodium may occur, resulting in a sodium-water reaction. When such a leak occurs, so-called 'wastage' is the result which may cause damage to or a failure of the adjacent tubes. If a steam generator is operated for some time in this condition, it is possible that it might create an intermediate leak state which would then give rise to the problems of a multi-target wastage in a very short time. Therefore, it is very important to predict these phenomena quantitatively from the view of designing a steam generator and its leak detection systems. The objective of this study is a basic investigating of the sodium-water reaction phenomena by small water/steam leaks. For this, wastage tests for modified 9Cr-1Mo steel tube material were conducted, and an empirical formula of the wastage rate for this material was obtained from the results

Low friction and high strength of 316L stainless steel tubing for biomedical applications

International Nuclear Information System (INIS)

Amanov, Auezhan; Lee, Soo–Wohn; Pyun, Young–Sik

2017-01-01

We propose herein a nondestructive surface modification technique called ultrasonic nanocrystalline surface modification (UNSM) to increase the strength and to improve the tribological performance of 316L stainless steel (SS) tubing. Nanocrystallization along nearly the complete tube thickness of 200 μm was achieved by UNSM technique that was confirmed by electron backscatter diffraction (EBSD). Nano-hardness of the untreated and UNSM-treated specimens was measured using a nanoindentation. Results revealed that a substantial increase in hardness was obtained for the UNSM-treated specimen that may be attributed to the nanocrystallization and refined grains. Stress-strain behavior of the untreated and UNSM-treated specimens was assessed by a 3-point bending test. It was found that the UNSM-treated specimen exhibited a much higher strength than that of the untreated specimen. In addition, the tribological behavior of the untreated and UNSM-treated specimens with an outer diameter (OD) of 1.6 mm and an inner diameter (ID) of 1.2 mm was investigated using a cylinder-on-cylinder (crossed tubes of equal radius) tribo-tester against itself under dry conditions at ambient temperature. The friction coefficient and wear resistance of the UNSM-treated specimen were remarkably improved compared to that of the untreated specimen. The significant increase in hardness after UNSM treatment is responsible for the improved friction coefficient and wear resistance of the tubing. Thus, the UNSM technique was found to be beneficial to improving the mechanical and tribological properties of 316L SS tubing for various potential biomedical applications, in particular for coronary artery stents. - Highlights: • A newly developed setting for tubing was employed. • A nanocrystalline surface was produced by UNSM technique. • High hardness and strength were obtained by UNSM technique. • Friction and wear behavior was improved by UNSM technique.

Low friction and high strength of 316L stainless steel tubing for biomedical applications

Energy Technology Data Exchange (ETDEWEB)

Amanov, Auezhan, E-mail: aamanov@outlook.com [Department of Mechanical Engineering, Sun Moon University, Asan 31460 (Korea, Republic of); Lee, Soo–Wohn [Department of Metals and Materials Engineering, Sun Moon University, Asan 31460 (Korea, Republic of); Pyun, Young–Sik [Department of Mechanical Engineering, Sun Moon University, Asan 31460 (Korea, Republic of)

2017-02-01

We propose herein a nondestructive surface modification technique called ultrasonic nanocrystalline surface modification (UNSM) to increase the strength and to improve the tribological performance of 316L stainless steel (SS) tubing. Nanocrystallization along nearly the complete tube thickness of 200 μm was achieved by UNSM technique that was confirmed by electron backscatter diffraction (EBSD). Nano-hardness of the untreated and UNSM-treated specimens was measured using a nanoindentation. Results revealed that a substantial increase in hardness was obtained for the UNSM-treated specimen that may be attributed to the nanocrystallization and refined grains. Stress-strain behavior of the untreated and UNSM-treated specimens was assessed by a 3-point bending test. It was found that the UNSM-treated specimen exhibited a much higher strength than that of the untreated specimen. In addition, the tribological behavior of the untreated and UNSM-treated specimens with an outer diameter (OD) of 1.6 mm and an inner diameter (ID) of 1.2 mm was investigated using a cylinder-on-cylinder (crossed tubes of equal radius) tribo-tester against itself under dry conditions at ambient temperature. The friction coefficient and wear resistance of the UNSM-treated specimen were remarkably improved compared to that of the untreated specimen. The significant increase in hardness after UNSM treatment is responsible for the improved friction coefficient and wear resistance of the tubing. Thus, the UNSM technique was found to be beneficial to improving the mechanical and tribological properties of 316L SS tubing for various potential biomedical applications, in particular for coronary artery stents. - Highlights: • A newly developed setting for tubing was employed. • A nanocrystalline surface was produced by UNSM technique. • High hardness and strength were obtained by UNSM technique. • Friction and wear behavior was improved by UNSM technique.

Non-destructive controls in the steel tube industry

International Nuclear Information System (INIS)

Mondot, J.

1978-01-01

The main non-destructive control methods in the tube industry are reviewed: eddy currents, particularly well adapted to small tubes; magnetoscopic testing for weldless tubes; ultrasonic waves widely used for thick weldless tubes and weldings; radiography, to examine tube ends and the known questionable zones; measure of diameters by laser [fr

Ferromagnetic material inspection for feedwater heater and condenser tubes

International Nuclear Information System (INIS)

Anon.

1987-01-01

In recent years, special ferritic stainless steels, such as AL29-4C/sup TM/, Sea-Cure/sup TM/, E-Brite/sup TM/, 439, and similar alloys have been introduced as tube material in condensers, feedwater heaters, moisture separator/reheaters, and other heat exchangers. In addition, carbon steel tubes are widely used in feedwater heaters and heat exchangers in chemical plants. The main problem with the in-service inspection of these ferritic alloys and carbon steel tubes lies in their highly ferromagnetic properties. These properties severely limit the application of the standard eddy current techniques. The effort was undertaken under EPRI sponsorship to develop a reliable technique for in-service inspection of ferromagnetic tubes. The new method combines the measurement of magnetic flux leakage generated around the defects with measurement of total flux in the tube wall. The heart of the inspection system is a special ID probe that magnetizes the tube and generates signals for any tube defect. A permanent record of inspection is provided with a strip-chart or magnetic tape recorder. The laboratory and field evaluation of this new system demonstrated its very good sensitivity to small defects, its reliability, and its ruggedness. Defects as small as 10% external wall loss in heavy wall carbon steel tube were detected. Tubes in the power plant were inspected at a rate of 300-500 tubes per eight-hour shift. The other advantages of this newly developed technique are its simplicity, low cost of instrumentation, easy data interpretation, and full portability

Inner surface modification of a tube by magnetic glow-arc plasma source ion implantation

International Nuclear Information System (INIS)

Zhang Guling; Chinese Academy of Sciences, Beijing; Wang Jiuli; Feng Wenran; Chen Guangliang; Gu Weichao; Niu Erwu; Fan Songhua; Liu Chizi; Yang Size; Wu Xingfang

2006-01-01

A new method named the magnetic glow-arc plasma source ion implantation (MGA-PSII) is proposed for inner surface modification of tubes. In MGA-PSII, under the control of an axial magnetic field, which is generated by an electric coil around the tube sample, glow arc plasma moves spirally into the tube from its two ends. A negative voltage applied on the tube realized its inner surface implantation. Titanium nitride (TiN) films are prepared on the inner surface of a stainless steel tube in diameter 90 mm and length 600 mm. Hardness tests show that the hardness at the tube centre is up to 20 GPa. XRD, XPS and AES analyses demonstrate that good quality of TiN films can be achieved. (authors)

Inner Surface Modification of a Tube by Magnetic Glow-Arc Plasma Source Ion Implantation

Science.gov (United States)

Zhang, Gu-Ling; Wang, Jiu-Li; Wu, Xing-Fang; Feng, Wen-Ran; Chen, Guang-Liang; Gu, Wei-Chao; Niu, Er-Wu; Fan, Song-Hua; Liu, Chi-Zi; Yang, Si-Ze

2006-05-01

A new method named the magnetic glow-arc plasma source ion implantation (MGA-PSII) is proposed for inner surface modification of tubes. In MGA-PSII, under the control of an axial magnetic field, which is generated by an electric coil around the tube sample, glow arc plasma moves spirally into the tube from its two ends. A negative voltage applied on the tube realized its inner surface implantation. Titanium nitride (TiN) films are prepared on the inner surface of a stainless steel tube in diameter 90 mm and length 600 mm. Hardness tests show that the hardness at the tube centre is up to 20 GPa. XRD, XPS and AES analyses demonstrate that good quality of TiN films can be achieved.

Influence of weld-induced residual stresses on the hysteretic behavior of a girth-welded circular stainless steel tube

Science.gov (United States)

Lee, Chin-Hyung; Nguyen Van Do, Vuong; Chang, Kyong-Ho; Jeon, Jun-Tai; Um, Tae-Hwan

2018-04-01

The present study attempts to characterize the relevance of welding residual stresses to the hysteretic behaviour of a girth-welded circular stainless steel tube under cyclic mechanical loadings. Finite element (FE) thermal simulation of the girth butt welding process is first performed to identify the weld-induced residual stresses by using the one-way coupled three-dimensional (3-D) thermo-mechanical FE analysis method. 3-D elastic-plastic FE analysis equipped with the cyclic plasticity constitutive model capable of describing the cyclic response is next carried out to scrutinize the effects that the residual stresses have on the hysteretic performance of the girth-welded steel tube exposed to cyclic axial loading, which takes the residual stresses and plastic strains calculated from the preceding thermo-mechanical analysis as the initial condition. The analytical results demonstrate that the residual stresses bring about premature yielding and deterioration of the load carrying capacity in the elastic and the transition load ranges, whilst the residual stress effect is wiped out quickly in the plastic load domain since the residual stresses are nearly wholly relaxed after application of the cyclic plastic loading.

The effect of various deformation processes on the corrosion behavior of casing and tubing carbon steels in sweet environment

Science.gov (United States)

Elramady, Alyaa Gamal

The aim of this research project is to correlate the plastic deformation and mechanical instability of casing steel materials with corrosion behavior and surface change, in order to identify a tolerable degree of deformation for casing steel materials. While the corrosion of pipeline and casing steels has been investigated extensively, corrosion of these steels in sweet environments with respect to plastic deformation due to bending, rolling, autofrettage, or handling needs more investigation. Downhole tubular expansion of pipes (casings) is becoming standard practice in the petroleum industry to repair damaged casings, shutdown perforations, and ultimately achieve mono-diameter wells. Tubular expansion is a cold-drawing metal forming process, which consists of running conical mandrels through casings either mechanically using a piston or hydraulically by applying a back pressure. This mechanism subjects the pipes to large radial plastic deformations of up to 30 pct. of the inner diameter. It is known that cold-working is a way of strengthening materials such as low carbon steel, but given that this material will be subjected to corrosive environments, susceptibility to stress corrosion cracking (SCC) should be investigated. This research studies the effect of cold-work, in the form of cold-rolling and cold-expansion, on the surface behavior of API 5CT steels when it is exposed to a CO2-containing environment. Cold-work has a pronounced influence on the corrosion behavior of both API 5CT K55 and P110 grade steels. The lowest strength grade steel, API 5CT K55, performed poorly in a corrosive environment in the slow strain rate test. The ductile material exhibited the highest loss in strength and highest susceptibility to stress corrosion cracking in a CO 2-containing environment. The loss in strength declined with cold-rolling, which can be ascribed to the surface compressive stresses induced by cold-work. On the other hand, API 5CT P110 grade steels showed higher

Some aspects of metallurgical assessment of boiler tubes-Basic principles and case studies

International Nuclear Information System (INIS)

Chaudhuri, Satyabrata

2006-01-01

Microstructural changes in boiler tubes during prolong operation at high temperature and pressure decrease load bearing capacity limiting their useful lives. When the load bearing capacity falls below a critical level depending on operating parameters and tube geometry, failure occurs. In order to avoid such failures mainly from the view point of economy and safety, this paper describes some basic principles behind remaining life assessment of service exposed components and also a few case studies related to failure of a reheater tube of 1.25Cr-0.5Mo steel, a carbon steel tube and final superheater tubes of 2.25Cr-1Mo steel and remaining creep life assessment of service exposed but unfailed platen superheater and reheater tubes of 2.25Cr-1Mo steel. Sticking of fly ash particles causing reduction in effective tube wall thickness is responsible for failure of reheater tubes. Decarburised metal containing intergranular cracks at the inner surface of the carbon steel tube exhibiting a brittle window fracture is an indicative of hydrogen embrittlement responsible for this failure. In contrast, final superheater tube showed that the failure took place due to short-term overheating. The influence of prolong service revealed that unfailed reheater tubes exhibit higher tensile properties than that of platen superheater tubes. In contrast both the tubes at 50 MPa meet the minimum creep rupture properties when compared with NRIM data. The remaining creep life of platen superheater tube as estimated at 50 MPa and 570 deg. C (1058 o F) is more than 10 years and that of reheater tube at 50 MPa and 580 deg. C (1076 o F) is 9 years

Thermomechanical Model and Bursting Tests to Evaluate the Risk of Swelling and Bursting of Modified 9Cr-1Mo Steel Steam Generator Tubes during a Sodium-Water Reaction Accident

Directory of Open Access Journals (Sweden)

C. Bertrand

2014-01-01

Full Text Available The MECTUB code was developed to evaluate the risk of swelling and bursting of Steam Generator (SG tubes. This code deals with the physic of intermediate steam-water leaks into sodium which induce a Sodium-Water Reaction (SWR. It is based on a one-dimensional calculation to describe the thermomechanical behavior of tubes under a high internal pressure and a fast external overheating. The mechanical model of MECTUB is strongly correlated with the kind of the material of the SG tubes. It has been developed and validated by using experiments performed on the alloy 800. A change to tubes made of Modified 9Cr-1Mo steel requires more knowledge of Modified 9Cr-1Mo steel behavior which influences the bursting time at high temperatures (up to 1200°C. Studies have been initiated to adapt the mechanical model and to qualify it for this material. The first part of this paper focuses on the mechanical law modelling (elasticity, plasticity, and creep for Modified 9Cr-1Mo steel and on overheating thermal data. In a second part, the results of bursting tests performed on Modified 9Cr-1Mo tubes in the SQUAT facility of CEA are used to validate the mechanical model of MECTUB for the Modified 9Cr-1Mo material.

Reliability and durability of the 12Kh1MF steel tubes of electroslag remelting and their welded joints

International Nuclear Information System (INIS)

Lanskaya, K.A.; Kulikova, L.V.; Mazel', R.E.; Khromchenko, F.A.; Strizhenova, V.F.

1978-01-01

Results of investigating the positive effect of electrolag remelting (ESR) on the properties of the base metal and welded joint of the 12Kh1MF steel steam pipes with the aim of increasing their durability up to 20,000 hrs, are presented. To estimate the quality and properties of tube billet metal, microstructure, content and nature of nonmetallic inclusions, content of gases, austenite grain size, austenite transformations during continuous cooling, metal ductility, mechanical properties at different temperatures and heat resisting properties, have been investigated. It is established, that the base metal in tubes of electroslag remelting possess higher heat resistance, while welded joints besides, have high deformability and resistance to brittle fracture

Investigation of Mild Steel Thin-Wall Tubes in Unfilled and Foam-Filled Triangle, Square, and Hexagonal Cross Sections Under Compression Load

Science.gov (United States)

Rajak, Dipen Kumar; Kumaraswamidhas, L. A.; Das, S.

2018-02-01

This study has examined proposed structures with mild steel-reinforced LM30 aluminum (Al) alloy having diversely unfilled and 10 wt.% SiCp composite foam-filled tubes for improving axial compression performance. This class of material has novel physical, mechanical, and electrical properties along with low density. In the present experiment, Al alloy foams were prepared by the melt route technique using metal hydride powder as a foaming agent. Crash energy phenomena for diverse unfilled and foam-filled in mild steel thin-wall tubes (triangular, square and hexagonal) were studied as well. Compression deformation investigation was conducted at strain rates of 0.001-0.1/s for evaluating specific energy absorption (SEA) under axial loading conditions. The results were examined to measure plateau stress, maximum densification strain, and deformation mechanism of the materials. Specific energy absorption and total energy absorption capacities of the unfilled and filled sections were determined from the compressive stress-strain curves, which were then compared with each other.

Wastage Characteristics of a Modified 9Cr-1Mo Steel Tube Material for a SFR SG

International Nuclear Information System (INIS)

Jeong, Ji-Young; Kim, Jong-Man; Kim, Tae-Joon; Choi, Jong-Hyeun; Kim, Byung-Ho; Park, Nam-Cook

2009-01-01

The development of a sodium heated steam generator with a safety and reliability is an essential requirement from the viewpoint of the economical efficiency of a sodium cooled fast reactor. In most cases these steam generators which are in the process of development, or operating, are of a shell-in tube type, with a high pressure water/steam inside the tubes and low pressure sodium on the shell-side, with a single wall tube as a barrier between these fluids. Therefore, if there is a hole or a crack in a heat transfer tube, a leakage of water/steam into the sodium may occur, resulting in a sodium-water reaction. When such a leak occurs, important phenomena, so-called 'wastage' is the result which may cause damage to or a failure of the adjacent tubes. If a steam generator is operated for some time with this condition, it is possible that it might create an intermediate leak state which would then give rise to the problems of a multi-target wastage in a very short time. Therefore, it is very important to predict these phenomena quantitatively from the view of designing a steam generator and its leak detection systems. The objective of this study is a basic investigating of the sodium-water reaction phenomena by small water/steam leaks. For this, wastage tests for modified 9Cr-1Mo steel are being prepared

Apparatus for spot welding sheathed thermocouples to the inside of small-diameter tubes at precise locations

International Nuclear Information System (INIS)

Baucum, W.E.; Dial, R.E.

1976-01-01

Equipment and procedures used to spot weld tantalum- or stainless-steel-sheathed thermocouples to the inside diameter of Zircaloy tubing to meet the requirements of the Multirod Burst Test (MRBT) Program at ORNL are described. Spot welding and oxide cleaning tools were fabricated to remove the oxide coating on the Zircaloy tubing at local areas and spot weld four thermocouples separated circumferentially by 90 0 at any axial distribution desired. It was found necessary to apply a nickel coating to stainless-steel-sheathed thermocouples to obtain acceptable welds. The material and shape of the inner electrode and resistance between inner and outer electrodes were found to be critical parameters in obtaining acceptable welds

Nondestructive testing of multi-layer tubes during fabrication

International Nuclear Information System (INIS)

Troitskij, V.A.; Biletskij, S.M.; Trushchenko, A.A.

1985-01-01

Design of multilayer steel tubes for gas pipelines and technology of their fabrication are described in brief. Testing of the ground metal and welded joints of tubes used in their fabrication are considered. These methods comprise ultrasonic (US) testing of band, US testing and vacuum-bubble testing (VBT) of inner lap joints of shells X-ray TV control (XTVC) of ring welds, US testing of edge sections of shells with a continuous wall. Equipment applied in testing is described. XTVC is exercised by means of the RUP-150/300-10 X-ray apparatus, RI-60TEh introscope, sensitivity of testing is not worse than 4%, the rate equals 1-2 m/min

Pressure tests to assess the significance of defects in boiler and superheater tubing

International Nuclear Information System (INIS)

Guest, J.C.; Hutchings, J.A.

1975-01-01

Internal pressure tests on 9 per cent Cr-1 per cent Mo steel tubing containing artificial defects demonstrated that the resultant loss of strength was less than a simple calculation based on the reduced tube thickness would suggest. Bursting tests on tubes containing longitudinal defects of varying length, depth and acuity showed notch strengthening at ambient temperature and at 550 0 C. A flow stress concept developed for simple bursting tests was shown to apply to creep conditions at 550 0 C. Results of creep and short-term bursting tests show that the length as well as the depth of the defect is an important factor affecting the life of bursting strength of the tubes. Defects less than 10 per cent of the tube thickness were found to have an insignificant effect. (author)

Method of fabricating a poision tube for reactor control rods

Energy Technology Data Exchange (ETDEWEB)

Mori, Yasuhiko; Yoshida, Toshimi; Masaoka, Isao; Naruse, Akisuke

1983-04-28

A method to unify the neutron absorbing performance, enhance the workability in the insertion of neutron absorber tube and further decrease the stresses acting on the neutron absorber coating tube is described. The neutron absorber coated rod comprising neutron absorbing substance and a metal pipe is fabricated by compressing a metal pipe filled with the neutron absorber. Specifically, neutron absorbing substance such as boron carbide powder or the like is filled in a metal pipe such as made of stainless steel tube by way of vibration packing or the like. Then, after heating the metal pipe, it is applied with compression working such as swaging into a fine tube to increase the packing density of the absorbing substance filled in the pipe to greater than 60% of the theoretical density and completely contacted closely to the inner wall of the pipe. The neutron absorber coated rod thus fabricated can be inserted to an external coating tube with ease at a predetermined gap.

Proposed examination of defect detection of magnetic tube where alternating probe in type of insertion is used

International Nuclear Information System (INIS)

Kiya, Atsushi; Gotoh, Yuji; Sakurai, Kenta

2008-01-01

In various plants in the thermal power plant and the nuclear plant, a lot of steel tubes are used for various places such as heat exchangers, and these steel tubes should inspect regular for a healthy securing of the plant. Then, the outer side defect inspection of the magnetic substance steel tube using an electromagnetic phenomenon was examined in this research. It is shown that the inspection of the outer side defect on a steel tube with baffle is possible using the proposed method. (author)

Application of electrochemical impedance spectroscopy to monitor seawater fouling on stainless steels and copper alloys

International Nuclear Information System (INIS)

Feron, D.

1991-01-01

Electrochemical impedance spectroscopy may be applied to detect and to follow seawater fouling. Experiments have been conducted with natural seawater flowing inside tube-electrodes at temperatures between 30 deg C and 85 deg C. With stainless steel tubes, mineral and organic foulings have been followed; a linear relationship between the dry weight of the organic fouling and its electrical resistance, has been observed. On copper alloy tubes, only mineral deposits have occurred and so have been detected by impedance spectroscopy. (Author). 5 refs., 6 figs

Chemical cleaning specification: few tube test model

International Nuclear Information System (INIS)

Hampton, L.V.; Simpson, J.L.

1979-09-01

The specification is for the waterside chemical cleaning of the 2 1/4 Cr - 1 Mo steel steam generator tubes. It describes the reagents and conditions for post-chemical cleaning passivation of the evaporator tubes

Protective coating of inner surface of steel tubes via vacuum arc deposition

Energy Technology Data Exchange (ETDEWEB)

Maile, K.; Roos, E.; Lyutovich, A.; Boese, J.; Itskov, M. [Stuttgart Univ. (DE). Materialpruefungsanstalt (MPA); Ashurov, Kh.; Mirkarimov, A.; Kazantsev, S.; Kadirov, Kh. [Uzbek Academy of Science, Tashkent (Uzbekistan). Arifov Inst. of Electronics

2010-07-01

The Vacuum Arc Deposition (VAD) technique based on sputtering a chosen electrode material and its deposition via plasma allows highly-productive technology for creating a wide class of protecting coatings on complex structures. In this work, VAD was applied as a method for the protection of the inner surface of tubes for power-plant boilers against steam oxidation. For this aim, a source cathode of an alloy with high chromium and nickel content was employed in two different VAD treatment systems: a horizontal vacuum chamber (MPA) and a vertical system where the work-piece of the tubes to be protected served as a vacuum changer (Arifov Institute of Electronics). Surface coating with variation of deposition parameters and layer thickness was performed. Characterisation of coated tubes has shown that the method realised in this work allows attainment of material transfer from the cathode to the inner surface with nearly equal chemical composition. It was demonstrated that the initial martensitic structure of the tubes was kept after the vacuum-arc treatment which can provide for both the high mechanical robustness and the corrosion-resistance of the final material. (orig.)

Experimental investigation of heat transfer of R134a in pool boiling on stainless steel and aluminum tubes

Science.gov (United States)

Wengler, C.; Addy, J.; Luke, A.

2018-03-01

Due to high energy demand required for chemical processes, refrigeration and process industries the increase of efficiency and performance of thermal systems especially evaporators is indispensable. One of the possibilities to meet this purpose are investigations in enhancement of the heat transfer in nucleate boiling where high heat fluxes at low superheat are transferred. In the present work, the heat transfer in pool boiling is investigated with pure R134a over wide ranges of reduced pressures and heat fluxes. The heating materials of the test tubes are aluminum and stainless steel. The influence of the thermal conductivity on the heat transfer coefficients is analysed by the surface roughness of sandblasted surfaces. The heat transfer coefficient increases with increasing thermal conductivity, surface roughness and reduced pressures. The experimental results show a small degradation of the heat transfer coefficients between the two heating materials aluminum and stainless steel. In correlation with the VDI Heat Atlas, the experimental results are matching well with the predictions but do not accurately consider the stainless steel material reference properties.

Stainless Steel to Titanium Bimetallic Transitions

Energy Technology Data Exchange (ETDEWEB)

Kaluzny, J. A. [Fermilab; Grimm, C. [Fermilab; Passarelli, D. [Fermilab

2015-01-01

In order to use stainless steel piping in an LCLS-II (Linac Coherent Light Source Upgrade) cryomodule, stainless steel to titanium bimetallic transitions are needed to connect the stainless steel piping to the titanium cavity helium vessel. Explosion bonded stainless steel to titanium transition pieces and bimetallic transition material samples have been tested. A sample transition tube was subjected to tests and x-ray examinations between tests. Samples of the bonded joint material were impact and tensile tested at room temperature as well as liquid helium temperature. The joint has been used successfully in horizontal tests of LCLS-II cavity helium vessels and is planned to be used in LCLS-II cryomodules. Results of material sample and transition tube tests will be presented.

Tube manufacturing trials by different routes in 9CrW-ODS martensitic steels

International Nuclear Information System (INIS)

Ukai, S.; Narita, T.; Alamo, A.; Parmentier, P.

2004-01-01

In the collaboration work between JNC and CEA-Saclay, JNC and CEA independently manufactured ODS martensitic cladding tubes by their own fabrication routes. Manufacturing started from the same hollow shape mother tubes with a composition of 9Cr-2W-0.1Ti-0.24Y 2 O 3 . The HPTR cold-rolling process was used by both JNC and CEA, but the applied fabrication routes included different cross-section reduction ratios, number of passes and intermediate heat treatments. The manufactured claddings exhibited an isotropic grain structure and equivalent tensile strength in the longitudinal and transverse directions. Even though different cross-section reduction ratios and intermediate annealing treatments were used, both cladding tubes manufactured by JNC and CEA showed similar levels of tensile and internal creep rupture strength

Optimization of the cold processing of 15-15Ti AIM1 austenitic steel cladding tubes

International Nuclear Information System (INIS)

Courtin, Laurine

2015-01-01

In order to face the next century energy demand growth, the worldwide development of the 4. generation of nuclear reactors is considered. The construction of a sodium-cooled fast reactor prototype (ASTRID) is currently envisaged at the CEA. The reference material selected for the fuel cladding of its first core is the 15-15Ti-AIM1 austenitic steel (Austenitic Improved Material). The goal of this PhD thesis work is to investigate the different ways of optimization for the cold working steps undergone by the claddings during their manufacture in order to improve their swelling resistance. The main investigations are focused on the conditions of the cold-working steps and the thermal treatments applied throughout the shaping of the claddings, especially of the last solution annealing treatment. The effects of these parameters on the microstructure are investigated (structural refinement, precipitation and the additive elements dissolution and arrangement of the dislocations). This study is divided into three main steps: An analysis of the fabrication routes applied in the past along with the study of the 'cold-work' and the thermal treatments conditions; An assessment of new shaping processes, such as the 'cold-pilgering' and the hammering, in order to verify the conformity of the manufactured tubes with respect to the required specifications; An attempt of optimization of the cold-work routes and the microstructure of the final material. The results of microstructure characterization and the mechanical behavior allow envisaging favorably the use of an alternative process such as the cold pilgering to manufacture claddings. (author) [fr

Blast and Fragment Protective Sandwich Panel Concepts for Stainless Steel Monohull Designs

Science.gov (United States)

2008-10-21

steel, and that of the piston and flyer plate is heat-treated AISI 4140 steel. For the anvil tube the strain hardening law a = K • en is used. For...steel and for heat-treated AISI 4140 steel are given in Table 4. The anvil tube and the piston were modeled with 4-node axisymmetric elements with...Symbol Unit AISI 4340 steel AISI 4140 steel Young’s modulus E GPa 205 205 Poisson’s ratio V - 0.29 0.29 Density A) kg/m 3 7850 7850 Yield stress CTQ

New configuration for efficient and durable copper coating on the outer surface of a tube

Directory of Open Access Journals (Sweden)

Irfan Ahmad

2017-03-01

Full Text Available A well-adhered copper coating on stainless steel power coupler parts is required in superconducting radio frequency (SRF accelerators. Radio frequency power coupler parts are complex, tubelike stainless steel structures, which require copper coating on their outer and inner surfaces. Conventional copper electroplating sometimes produces films with inadequate adhesion strength for SRF applications. Electroplating also requires a thin nickel strike layer under the copper coating, whose magnetic properties can be detrimental to SRF applications. Coaxial energetic deposition (CED and sputtering methods have demonstrated efficient conformal coating on the inner surfaces of tubes but coating the outer surface of a tube is challenging because these coating methods are line of sight. When the substrate is off axis and the plasma source is on axis, only a small section of the substrate’s outer surface is exposed to the source cathode. The conventional approach is to rotate the tube to achieve uniformity across the outer surface. This method results in poor film thickness uniformity and wastes most of the source plasma. Alameda Applied Sciences Corporation (AASC has developed a novel configuration called hollow external cathode CED (HEC-CED to overcome these issues. HEC-CED produces a film with uniform thickness and efficiently uses all eroded source material. The Cu film deposited on the outside of a stainless steel tube using the new HEC-CED configuration survived a high pressure water rinse adhesion test. HEC-CED can be used to coat the outside of any cylindrical structure.

Study of tensile test behavior of austenitic stainless steel type 347 seamless thin-walled tubes in cold worked condition

Energy Technology Data Exchange (ETDEWEB)

Terui, Clarice, E-mail: clarice.terui@marinha.mil.br [Centro Tecnológico da Marinha em São Paulo (CINA/CTMSP), Iperó, SP (Brazil). Centro Industrial Nuclear da Marinha; Lima, Nelson B. de, E-mail: nblima@ipen.br [Instituto de Pesquisas Energeticas e Nucleares (IPEN/CNE-SP), Sao Paulo, SP (Brazil)

2017-07-01

These austenitic stainless steel type 347 seamless thin-walled tubes are potential candidates to be used in fuel elements of nuclear power plants (as PWR - Pressurized Water Reactor). So, their metallurgical condition and mechanical properties, as the tensile strength and yield strength, normally are very restrict in demanding project and design requirements. Several full size tensile tests at room temperature and high temperature (315 deg C) were performed in these seamless tubes in cold-worked condition. The results of specified tensile and yield strengths were achieved but the elongation of the tube, in the geometry of the component, could not be measured at high temperature due to unconventional mode of rupture (helical mode without separation of parts). The average value of elongation was obtained from stress-strain curves of hot tensile tests and was around 5%. The results obtained in this research show that this behavior of the full size tensile test samples of thin-walled tube (wall thickness less than 0.5 mm) in high temperature (315°C) is due to the combination of the manufacturing process, the material (crystallographic structure and chemical composition) and the final geometry of the component. In other words, the strong crystallographic texture of material induced by tube drawing process in addition with the geometry of the component are responsible for the behavior in hot uniaxial tensile tests. (author)

Manufacture of seamless stainless steel tubings and related equipment

International Nuclear Information System (INIS)

Wali, D.K.; Chaudhary, S.

1997-01-01

Production of seamless tubes for special application is one of the important production activities of Nuclear Fuel Complex (NFC), Hyderabad. NFC had set up facility of Hot Extrusion Press and Cold Pilger Mills with related finishing and inspection equipment for manufacturing quality seamless tubes of zirconium alloy for application in nuclear power reactors in early 70''s. Being aware that the demand for seamless tube in a developing economy gradually increases till it reaches around 30 to 40% of the total requirement of tubes and pipes and also of the fact that manufacturing technology developed for production of zircaloy seamless tubes for nuclear application, can easily be harnessed and spinned off for production of seamless tubes in materials generally difficult to hot roll (in other than extrusion process), NFC augmented its seamless tube manufacturing facility by adding, a vertical piercing press, series of induction furnaces and large size pilger mills to meet existing market demand of power sector, engineering, fertilisers and petro chemical industries and any other specialised applications

EVALUATION OF METHODS FOR ESTIMATING FATIGUE PROPERTIES APPLIED TO STAINLESS STEELS AND ALUMINUM ALLOYS

Directory of Open Access Journals (Sweden)

Taylor Mac Intyer Fonseca Junior

2013-12-01

Full Text Available This work evaluate seven estimation methods of fatigue properties applied to stainless steels and aluminum alloys. Experimental strain-life curves are compared to the estimations obtained by each method. After applying seven different estimation methods at 14 material conditions, it was found that fatigue life can be estimated with good accuracy only by the Bäumel-Seeger method for the martensitic stainless steel tempered between 300°C and 500°C. The differences between mechanical behavior during monotonic and cyclic loading are probably the reason for the absence of a reliable method for estimation of fatigue behavior from monotonic properties for a group of materials.

Self-sensing concrete-filled FRP tubes using FBG strain sensors

Science.gov (United States)

Yan, Xin; Li, Hui

2007-07-01

Concrete-filled fiber-reinforced polymer (FRP) tube is a type of newly developed structural column. It behaves brittle failure at its peak strength, and so the health monitoring on the hoop strain of the FRP tube is essential for the life cycle safety of the structure. Herein, three types of FRP tubes including 5-ply tube, 2-ply tube with local reinforcement and FRP-steel composite tube were embedded with the optic fiber Bragg grating (FBG) strain sensors in the inter-ply of FRP or the interface between FRP and steel in the middle height and the hoop direction. The compressive behaviors of the concrete-filled FRP tubes were experimentally studied. The hoop strains of the FRP tubes were recorded in real time using the embedded FBG strain sensors as well as the embedded or surface electric resistance strain gauges. Results indicated that the FBG strain sensors can faithfully record the hoop strains of the FRP tubes in compression as compared with the embedded or surface electric resistance strain gauges, and the strains recorded can reach more than μɛ.

Formability of Micro-Tubes in Hydroforming

International Nuclear Information System (INIS)

Hartl, Christoph; Anyasodor, Gerald; Lungershausen, Joern

2011-01-01

Micro-hydroforming is a down-scaled metal forming process, based on the expansion of micro-tubes by internal pressurization within a die cavity. The objective of micro-hydroforming is to provide a technology for the economic mass production of complex shaped hollow micro-components. Influence of size effects in metal forming processes increases with scaling down of metal parts. Investigations into the change in formability of micro-tubes due to metal part scaling down constituted an important subject within the conducted fundamental research work. Experimental results are presented, concerning the analysis of the formability of micro-tubes made from stainless steel AISI 304 with an outer diameter of 800 μm and a wall thickness of 40 μm. An average ratio of tube wall thickness to grain size of 1.54 of up to 2.56 was analyzed. Miniaturised mechanical standard methods as well as bulge tests with internal hydrostatic pressurization of the tubular specimens were applied to analyze the influence of size-dependent effects. A test device was developed for the bulge experiments which enabled the pressurization of micro-tubes with internal pressures up to 4000 bar. To determine the attainable maximum achievable expansion ratio the tubes were pressurized in the bulge tests with increasing internal pressure until instability due to necking and subsequent bursting occurred. Comparisons with corresponding tests of macro-tubes, made from the here investigated material, showed a change in formability of micro-tubes which was attributed to the scaling down of the hydroforming process. In addition, a restricted applicability of existing theoretical correlations for the determination of the maximum pressure at bursting was observed for down-scaled micro-hydroforming.

The PISC programme on defective steam generator tubes inspection. A status report

International Nuclear Information System (INIS)

Birac, C.; Comby, R.; Maciga, G.; Von Estorff, U.; Zanella, G.L.

1994-06-01

The general objective of the PISC Program (Programme for the Inspection of Steel Components) is to assess experimentally procedures and techniques in use for the in-service inspection of pressure components. The program is mainly a round robin test, the results of which are compared with real characteristics of the flaws obtained by destructive analysis. Materials tested are INCONEL 600 tubes, diameter 22.22 mm, wall thickness 1.27 mm. The technique applied is eddy current testing. The program of capability tests on loose tubes was started in 1990, the round robin tests ended in 1993. The preliminary results are presented. (R.P.). 8 refs., 9 figs., 4 tabs

Reversible and irreversible wrinkling in tube hydroforming process

Science.gov (United States)

El-Aty, Ali Abd; Ahmed, Tauseef; Farooq, Ahmed

2017-07-01

The aim of this research is to analyzeandoptimize the hydroforming process parameters in order to achieve a sound bulged tube without failure. Theoretical constitutive model is formulated to develop a working diagram including process window, which represents the optimize region to carry out the hydroforming process and predict the type of tube failure during the process accurately. The model is applied into different bulging ratios for low carbon steel (C1010). From this study, it is concluded that the tubes with bulging ratios up to 50% and 70% are successfully formed without defects. The tubes with bulging ratio of 90% are successfully formed by hydroforming with optimized the loading path (axial feed versus internal pressure) within the process window. The working diagram is modified due to different types of formation of wrinkling during the hydroforming process. The formation of wrinkles with increasing axial feed can be useful in terms of the achievement of higher bulging ratio and/or less thinning and this type of wrinkles can be overcome through the internal pressure in the later stage of the hydroforming process. On the other hand, the formation of wrinkles may be harmful, if it cannot be reversed.

Construction Simulation Analysis of 60m-span Concrete Filled Steel Tube arch bridge

Science.gov (United States)

Shi, Jing Xian; Ding, Qing Hua

2018-06-01

The construction process of the CFST arch bridge is complicated. The construction process not only affects the structural stress in the installation, but also determines the form a bridge and internal force of the bridge. In this paper, a 60m span concrete filled steel tube tied arch bridge is taken as the background, and a three-dimensional finite element simulation model is established by using the MIDAS/Civil bridge structure analysis software. The elevation of the main arch ring, the beam stress, the forces in hanger rods and the modal frequency of the main arch during the construction stage are calculated, and the construction process is simulated and analyzed. Effectively and reasonably guide the construction and ensure that the line and force conditions of the completed bridge meet the design requirements and provides a reliable technical guarantee for the safe construction of the bridge.

Mechanical reliability analysis of tubes intended for hydrocarbons

Energy Technology Data Exchange (ETDEWEB)

Nahal, Mourad; Khelif, Rabia [Badji Mokhtar University, Annaba (Algeria)

2013-02-15

Reliability analysis constitutes an essential phase in any study concerning reliability. Many industrialists evaluate and improve the reliability of their products during the development cycle - from design to startup (design, manufacture, and exploitation) - to develop their knowledge on cost/reliability ratio and to control sources of failure. In this study, we obtain results for hardness, tensile, and hydrostatic tests carried out on steel tubes for transporting hydrocarbons followed by statistical analysis. Results obtained allow us to conduct a reliability study based on resistance request. Thus, index of reliability is calculated and the importance of the variables related to the tube is presented. Reliability-based assessment of residual stress effects is applied to underground pipelines under a roadway, with and without active corrosion. Residual stress has been found to greatly increase probability of failure, especially in the early stages of pipe lifetime.

Magnetic and microstructural investigation of pipeline steel

International Nuclear Information System (INIS)

Groessinger, R.; Mehmood, N.; Hiram Espina, J.; Keplinger, F.

2008-01-01

Full text: Magnetic studies (as e.g. hysteresis loop, minor loops initial susceptibility, Barkhausen noise etc.) on pipeline tubes can be used to detect local errors, scratches, stress centres etc. There exist up to now several papers characterising the stress-state of such steels however not yet a systematic investigation correlating the microstructure with intrinsic magnetic properties of the material. Within this paper three different types of steel, which are generally used for pipelines, will be investigated with respect to their microstructure, their magnetic properties (hysteresis) and their magnetostriction. In order to investigate the effect of texture, one sample was cut parallel to the tube direction (longitudinal), one was cut perpendicular to the tube direction (transversal). The microstructure was investigated using a light microscope. The topological structure was investigated using an AFM, the domain structure was observed by a MFM. From all steels frame shaped samples were made which were used to measure the hysteresis loop in a magnetically closed arrangement. (author)

Mechanical properties of friction stir welded 11Cr-ferritic/martensitic steel

International Nuclear Information System (INIS)

Yano, Y.; Sato, Y.S.; Sekio, Y.; Ohtsuka, S.; Kaito, T.; Ogawa, R.; Kokawa, H.

2013-01-01

Friction stir welding was applied to the wrapper tube materials, 11Cr-ferritic/martensitic steel, designed for fast reactors and defect-free welds were successfully produced. The mechanical and microstructural properties of the friction stir welded steel were subsequently investigated. The hardness values of the stir zone were approximately 550 Hv (5.4 GPa) with minimal dependence on the rotational speed, even though they were much higher than those of the base material. However, tensile strengths and elongations of the stir zones were high at 298 K, compared to those of the base material. The excellent tensile properties are attributable to the fine grain formation during friction stir welding

SG tube identification

International Nuclear Information System (INIS)

Hoogstraten, P. van

1994-01-01

A ''Tracker'' system is described which is designed to identify any tube in a reactor steam generator quickly and safely. Occupational radiation doses to maintenance workers are reduced by using a Tracker and emergency down times are shortened. The system employs a television camera and light source in a stainless steel box with a large window. Both the camera and spotlight can be panned and tilted to reach any point on the tubesheet and are remotely controlled. An operator at a safe working distance can identify any tube visible on a real time video by comparison with the tubesheet pattern stored earlier in the computer memory. The identified tube can then be spotlighted and dealt with quickly by a maintenance worker inside the channel head. (UK)

Chromium steel corrosion rates and mechanisms in aqueous nickel chloride at 300C

International Nuclear Information System (INIS)

Forrest, J.E.; Broomfield, J.P.; Mitra, P.K.

1985-01-01

Rapid corrosion of PWR steam generator carbon steel support structures and consequential denting of steam generator tubes led to investigation of alternative support designs and materials. In recent designs of steam generators the carbon steel drilled hole tube support plate has been replaced by one of quatrefoil or trefoil shape to minimize the contact area. These plates are now made of more corrosion resistant chromium steel (approx. 12%Cr) to ensure that they are less vulnerable to attack in the event of adverse boiler water chemistry. This study was initiated to examine the corrosion behavior of a range of chromium steels in the acid chloride environments characteristic of tube/support plate crevices under adverse boiler water conditions. Objectives of the study were to: 1) determine the relative susceptibility of candidate tube support plate steels to acid chloride corrosion; 2) investigate the corrosion product morphology and its relationship to the corrosion mechanism; 3) determine the effect of environment aggressiveness on 12%Cr (A405) steel corrosion rates and mechanisms; and 4) investigate the effect of restraint stress/environment on denting potential of A405. Experimental method and results are discussed

Combination of helical ferritic-steel inserts and flux-tube-expansion divertor for the heat control in tokamak DEMO reactor

International Nuclear Information System (INIS)

Takizuka, T.; Tokunaga, S.; Hoshino, K.; Shimizu, K.; Asakura, N.

2015-01-01

Edge localized modes (ELMs) in the H-mode operation of tokamak reactors may be suppressed/mitigated by the resonant magnetic perturbation (RMP), but RMP coils are considered incompatible with DEMO reactors under the strong neutron flux. We propose an innovative concept of the RMP without installing coils but inserting ferritic steels of the helical configuration. Helically perturbed field is naturally formed in the axisymmetric toroidal field through the helical ferritic steel inserts (FSIs). When ELMs are avoided, large stationary heat load on divertor plates can be reduced by adopting a flux-tube-expansion (FTE) divertor like an X divertor. Separatrix shape and divertor-plate inclination are similar to those of a simple long-leg divertor configuration. Combination of the helical FSIs and the FTE divertor is a suitable method for the heat control to avoid transient ELM heat pulse and to reduce stationary divertor heat load in a tokamak DEMO reactor

Corrosion resistance of «tube – tubesheet» weld joint obtained by friction welding

Directory of Open Access Journals (Sweden)

RIZVANOV Rif Garifovich

2017-08-01

Full Text Available Shell-and-tube heat exchangers are widely applied for implementation of various processes at ventures of fuel and energy complex. Cost of production and reliability of heat exchangers of this type is to a wide extent determined by corresponding characteristics of tube bundle, «tube – tubesheet» is its typical joint in particular when welding operations are used in order to attach tubes to tubesheet in addition to expansion. When manufacturing such equipment of heat-resistant chrome-bearing or chromium-molybdenum steels including steel 15H5M, the process of fixed joint manufacturing gets significantly more complicated and costly due to the necessity to use thermal treatment before, during and after welding (this problem is particularly applicable for manufacturing of large-size equipment. One of the options to exclude thermal treatment from manufacturing process is to use «non-arc» welding methods – laser welding, explosion welding as well as friction welding. Use of each of the welding methods mentioned above during production of heat-exchange equipment has its process challenges and peculiarities. This article gives a comparative analysis of weld structure and distribution of electrode potentials of welded joints and parent metal of the joints simulating welding of tube to tubesheet of steel 15H5M using the following welding methods: shielded manual arc welding, tungsten-arc inert-gas welding and friction welding. Comparative analysis of macro- and microstructures of specific zones of the studied welded joints showed that the joints produced by arc welding methods do not exhibit evident inhomogeneity of the structure after application of thermal treatment which is explained by the correctness of thermal treatment. Joints obtained via friction welding are characterized by structural inhomogeneity of the welded joint zone metal microstructure. The ultra-fine-grained structure obtained as a result of friction welding makes it possible to

Analysis and experimental study on the effect of a resonant tube on the performance of acoustic levitation devices

Science.gov (United States)

Jiang, Hai; Liu, Jianfang; Lv, Qingqing; Gu, Shoudong; Jiao, Xiaoyang; Li, Minjiao; Zhang, Shasha

2016-09-01

The influence of a resonant tube on the performance of acoustic standing wave-based levitation device (acoustic levitation device hereinafter) is studied by analyzing the acoustic pressure and levitation force of four types of acoustic levitation devices without a resonance tube and with resonance tubes of different radii R using ANSYS and MATLAB. Introducing a resonance tube either enhances or weakens the levitation strength of acoustic levitation device, depending on the resonance tube radii. Specifically, the levitation force is improved to a maximum degree when the resonance tube radius is slightly larger than the size of the reflector end face. Furthermore, the stability of acoustic levitation device is improved to a maximum degree by introducing a resonance tube of R=1.023λ. The experimental platform and levitation force measurement system of the acoustic levitation device with concave-end-face-type emitter and reflector are developed, and the test of suspended matters and liquid drops is conducted. Results show that the Φ6.5-mm steel ball is suspended easily when the resonance tube radius is 1.023λ, and the Φ5.5-mm steel ball cannot be suspended when the resonance tube radius is 1.251λ. The levitation capability of the original acoustic levitation device without a resonance tube is weakened when a resonance tube of R=1.251λ is applied. These results are consistent with the ANSYS simulation results. The levitation time of the liquid droplet with a resonance tube of R=1.023λ is longer than without a resonance tube. This result is also supported by the MATLAB simulation results. Therefore, the performance of acoustic levitation device can be improved by introducing a resonant tube with an appropriate radius.

Analysis and experimental study on the effect of a resonant tube on the performance of acoustic levitation devices

Directory of Open Access Journals (Sweden)

Hai Jiang

2016-09-01

Full Text Available The influence of a resonant tube on the performance of acoustic standing wave-based levitation device (acoustic levitation device hereinafter is studied by analyzing the acoustic pressure and levitation force of four types of acoustic levitation devices without a resonance tube and with resonance tubes of different radii R using ANSYS and MATLAB. Introducing a resonance tube either enhances or weakens the levitation strength of acoustic levitation device, depending on the resonance tube radii. Specifically, the levitation force is improved to a maximum degree when the resonance tube radius is slightly larger than the size of the reflector end face. Furthermore, the stability of acoustic levitation device is improved to a maximum degree by introducing a resonance tube of R=1.023λ. The experimental platform and levitation force measurement system of the acoustic levitation device with concave-end-face-type emitter and reflector are developed, and the test of suspended matters and liquid drops is conducted. Results show that the Φ6.5-mm steel ball is suspended easily when the resonance tube radius is 1.023λ, and the Φ5.5-mm steel ball cannot be suspended when the resonance tube radius is 1.251λ. The levitation capability of the original acoustic levitation device without a resonance tube is weakened when a resonance tube of R=1.251λ is applied. These results are consistent with the ANSYS simulation results. The levitation time of the liquid droplet with a resonance tube of R=1.023λ is longer than without a resonance tube. This result is also supported by the MATLAB simulation results. Therefore, the performance of acoustic levitation device can be improved by introducing a resonant tube with an appropriate radius.

Development of weld plugging for steam generator tubes of FBR

International Nuclear Information System (INIS)

Shimoyama, T.; Matsuyama, T.; Matsumoto, O.; Nagura, Y.; Nakamura, H.; Tohguchi, Y.; Kurokawa, M.; Fukada, T.

2002-01-01

This study was undertaken to develop a method of weld plugging of the heat-exchanger tubes of steam generator of Prototype FBR 'MONJU' in case these tubes are damaged for some reason. We studied mainly the shape of plug, welding procedure and effect of postweld heat treatment (PWHT). Evaporator tube sheet, tube and plug are made of 2-1/4Cr-1Mo steel and usually preheating and PWHT will be required for welding of this steel. The results of this study is as follows. 1) Plug was designed to make butt joint welding with grooved tube sheet around the tube hole to satisfy the requirements of plug designing, stress analysis, and good weldability. 2) TIG welding process was selected and certified its good weldability and good performance. 3) PWHT can be done by using high frequency induction heating method locally and also designing the plug to weld joint with tube sheet which was grooved around the tube hole. 4) Mock up test was done and it was certified that this plugging procedure has good weldability and good performance ability for Non Destructive Inspection. (author)

X-ray tube transformer

International Nuclear Information System (INIS)

1980-01-01

An X-ray generator is described which comprises a transmission line transformer including an electrical conductor with a cavity and a second electrical conductor including helical windings disposed along a longitudinal axis within the cavity of the first conductor. The windings have a pitch which varies per unit length along the axis. There is dielectric material in the cavity for insulation and to couple electromagnetically the two conductors in response to an electric current flowing through the conductors, which have an impedance between them; this varies with distance along the axis of the helix of the second conductor. An X-ray tube is disposed along the longitudinal axis within the cavity, for radiating X-rays. The invention increases the voltage of applied voltage pulses at the remote tube-head with a transformer formed by using a spiral delay line geometry to give a tapered-impedance coaxial high voltage multiplier for pulse voltage operation. This transformer is smaller and lighter than previous designs for the same high peak voltage and power ratings. This is important because the penetration capabilities of Flash X-ray equipment increase with voltage, particularly in heavy materials such as steel. (U.K.)

Long term properties and microstructural evolution of 18Cr-10Ni-3Cu-Ti-Nb austenitic stainless steel for boiler tube application

Energy Technology Data Exchange (ETDEWEB)

Minami, Y.; Fukui, T.; Ono, T. [TenarisNKK Tubes, Kawasaki, Kanagawa (Japan); Caminada, S. [TenarisDalmine, Dalmine, BG (Italy)

2010-07-01

The allowable tensile stress of 0.1C-18Cr-10Ni-3Cu-Ti-Nb steel (TEMPALOY AA-1; ASME C.C. 2512) is more than 30% higher compared with that of ASME SA-213 Grade TP347H in the temperature range 600-700 C. This high creep rupture strength is obtained by the precipitation of MC and M{sub 23}C{sub 6} carbides, and Cu-rich phase. Long term creep rupture tests over 10{sup 5}h enabled to verify the superior creep rupture strength of this steel. The investigation of microstructural evolution on the creep ruptured and aged specimens has shown the high structural stability of this material. Hardness and impact properties after high temperature aging reveal similar performance as conventional 18-8 stainless steels. Excellent steam oxidation resistance can be achieved by a shot-blasting method. The scale thickness of shot-blasted tube after 1000h at 750 C is below a few micron meters. These results have revealed that the mechanical properties and environmental resistance of this steel enable the use of TEMPALOY AA-1 in the latest generation of advanced USC boiler. (orig.)

Experimental study of micro-shock tube flow

Energy Technology Data Exchange (ETDEWEB)

Park, Jin Ouk; Kim, Gyu Wan; Rasel, Md. Alim Iftakhar [Dept. of Mechanical Engineering, Andong National University, Andong (Korea, Republic of); Kim, Heuy Dong [Fire Research Center, Korea Institute of Civil Engineering and Building Technology, Hwasung (Korea, Republic of)

2015-03-15

The flow characteristics in micro shock tube are investigated experimentally. Studies were carried out using a stainless steel micro shock tube. Shock and expansion wave was measured using 8 pressure sensors. The initial pressure ratio was varied from 4.3 to 30.5, and the diameter of tube was also changed from 3 mm to 6 mm. Diaphragm conditions were varied using two types of diaphragms. The results obtained show that the shock strength in the tube becomes stronger for an increase in the initial pressure ratio and diameter of tube. For the thinner diaphragm, the highest shock strength was found among varied diaphragm condition. Shock attenuation was highly influenced by the diameter of tube.

The modified life law applied to 1045 steel

International Nuclear Information System (INIS)

Dowdell, D.J.; Leipholz, H.H.E.

1985-01-01

In lifetime prediction of components subject to cyclic loading of varying intensity the concept of damage summation is used. Data for such summation is usually taken from constant amplitude load-life curves. The simplest, and most common damage summation is the linear damage summation, or Miner's rule. Experimental evidence supporting the modified life law is presented. Fatigue tests were performed on smooth specimens of SAE 1045 steel. Strain was taken as the damage parameter. Tests were run on MTS fatigue machines in conjunction with a digital process control computer. By varying the proportion of cycles applied at each load level, the damage corresponding to each level could be found by solving three simultaneous equations in Miner's Rule

Influence of structure and properties of tubular billets of the 12 Kh 18N10T steel on deformability of tubes at cold-rolling mills

International Nuclear Information System (INIS)

Vil'yams, O.S.; Bol'shova, N.M.; Olejnik, O.V.; Velikotnaya, E.S.

1979-01-01

Metallographic analysis of the defects of the ''oblique cracks'' type on the surface of hot-rolled tubes of the 12Kh18N10T steel has been carried out. Recommended is the complex of mechanical properties and the structure factors (grain size) of conversion hot-rolled tubes, providing the combination of ductility and high rapture strength during rolling at pilger mills. At a grain size not coarser than number 5, a billet must have σsub(T) 5 >=40 %. Hot-rolled coarse-grained billet is not recommended for warm rolng because of high strain hardening

Assessment of long-term creep strength of grade 91 steel

Energy Technology Data Exchange (ETDEWEB)

Kimura, Kazuhiro; Sawada, Kota; Kushima, Hideaki [National Inst. for Materials Science, Tsukuba, Ibaraki (Japan)

2010-07-01

In 2004 and 2005 long-term creep rupture strength of ASME Grade 91 type steels of plate, pipe, forging and tube materials was evaluated in Japan by means of region splitting analysis method in consideration of 50% of 0.2% offset yield stress. According to the evaluated 100,000h creep rupture strength of 94MPa for plate, pipe and forging steels and 92MPa for tube steel at 600 C, allowable tensile stress of the steels regulated in the Interpretation for the Technical Standard for Thermal Power Plant was slightly reduced. New creep rupture data of the steels obtained in the long-term indicate further reduction of long-term creep rupture strength. Not only creep rupture strength, but also creep deformation property of the ASME Grade 91 steel was investigated and need of reevaluation of long-term creep strength of Grade 91 steel was indicated. A refinement of region splitting analysis method for creep rupture like prediction was discussed. (orig.)

Heat exchanger tubing materials for CANDU nuclear generating stations

International Nuclear Information System (INIS)

Taylor, G.F.

1977-07-01

The performance of steam generator tubing (nickel-chromium-iron alloy in NPD and nickel-copper alloy in Douglas Point and Pickering generating stations) has been outstanding and no corrosion-induced failures have occurred. The primary coolant will be allowed to boil in the 600 MW (electrical) CANDU-PHW reactors. An iron-nickel-chromium alloy has been selected for the steam generator tubing because it will result in lower radiation fields than the alloys used before. It is also more resistant than nickel-chromium-iron alloy to stress corrosion cracking in the high purity water of the primary circuit, an unlikely but conceivable hazard associated with higher operating temperatures. Austenitic alloy and ferritic-austenitic stainless steel tubing have been selected for the moderator coolers in CANDU reactors being designed and under construction. These materials will reduce the radiation fields around the moderator circuit while retaining the good resistance to corrosion in service water that has characterized the copper-nickel alloys now in use. Brass and bronze tubes in feedwater heaters and condensers have given satisfactory service but do, however, complicate corrosion control in the steam cycle and, to reduce the transport of corrosion products from the feedtrain to the steam generator, stainless steel is preferred for feedwater heaters and stainlss steel or titanium for condensers. (author)

Improvement of the corrosion resistance by using enamel coating applied to the carbon steel fin tubes of the HRSG

Energy Technology Data Exchange (ETDEWEB)

Kim, Won Seok; Lee, Jong Wook [BHI, Haman (Korea, Republic of)

2014-07-15

Gas side corrosion affects all heat recovery steam generators (HRSGs). Consequences range from unsightliness and reduced performance to reliability problems and potential safety hazards. The enamel coating used for the HRSG fin tubes was visually and microscopically inspected, analyzed and compared with original one. From the results of the analysis, there was not much different between the coating and the original in the comparison of the strength, SEM (scanning electron microscope), and thermal expansion. For the overall heat transfer due to the coating, it was found that the coating fin tubes have about 2% degradation in comparison with the original ones. However, the use of enamel coating can help strongly to delay the corrosion problem by flue gases in the HRSG.

Cracking resistance study of steel for gas pipelines; Badania odpornosci stali przeznaczonej na rurociagi gazowe

Energy Technology Data Exchange (ETDEWEB)

Wasiak, J.; Bilous, W.; Hajewska, E.; Szteke, W.; Wagner, T. [Institute of Atomic Energy, Otwock-Swierk (Poland)

1996-12-31

The results of cracking resistance of steel tubes for gas pipelines have been performed. The temperature dependence of mechanical properties of X56 steel used as tube material have been shown. 2 refs, 6 figs, 4 tabs.

Technology development on production of test specimens from irradiated capsule outer-tube and mechanical evaluation test of stainless steel with high dose carried out by the technology

International Nuclear Information System (INIS)

Hayashi, Koji; Shibata, Akira; Iwamatsu, Shigemi; Sozawa, Shizuo; Takada, Fumiki; Ohmi, Masao; Nakagawa, Tetsuya

2008-03-01

The irradiation capsule 74M-52J was irradiated during total 136 cycles at reactor core of JMTR and the maximum neutron dose reached on 3.9x10 26 n/m 2 at the capsule outer-tube made of a type 304 stainless steel. In order to produce mechanical test specimens from the outer-tube, a punching technique was developed as a simple remote-handling method in a hot-cell. From comparison between the punching and the mechanical cutting methods, it was clarified that the punching technique was applicable to practical use. Moreover, an evaluation test of mechanical properties using specimens sampled from the 74M-52 was performed with in-water high temperature condition, less than 288degC. The result shows that the residual elongation is 18% at 150degC and 13% at 288degC. It was confirmed that the type 304 stainless steel irradiated up to such high dose shows enough ductility. (author)

Outgassing rate of the copper-plated beam tube for ISABELLE

International Nuclear Information System (INIS)

Hseuh, H.C.; Gaudet, E.F.

1981-01-01

The ultrahigh vacuum system of the intersecting storage accelerator, ISABELLE, will consist of two interlaced rings of stainless steel beam tubes with a circumference 2-1/2 miles each. To obtain a good heat conduction during bakeout and to reduce the resistive wall instability during beam operation, a lmm thick copper coating will be electroplated to the outer surface of this 1.5 mm thick beam tube. To minimize the beam loss due to beam-gas collision, the pressure inside the beam tube is required to be 1 x 10 -11 Torr (N 2 equivalent) or less. To achieve this ultrahigh vacuum, the outgassing rate of the 304 LN stainless steel tubes has been reduced to approx. 1 x 10 -13 Torr. l/cm 2 . sec by vacuum firing at 950 0 C for one hour. However, during acid-bath electroplating of copper, significant amount of hydrogen will be reintroduced and trapped in stainless steel which will substantially increase the outgassing rate (to approx. 2 x 10 -12 Torr . l/cm 2 sec). The outgassing characteristics of these copper-plated beam tubes are studied and discussed within the scope of diffusion and energy of activation. Methods to reduce the outgassing rate to an acceptable level (approx. 1 x 10 -13 Torr . l/cm 2 . sec) are also given

On-line electrochemically controlled in-tube solid phase microextraction of inorganic selenium followed by hydride generation atomic absorption spectrometry

Energy Technology Data Exchange (ETDEWEB)

Asiabi, Hamid [Department of Chemistry, Tarbiat Modares University, P.O. Box 14115-175, Tehran (Iran, Islamic Republic of); Yamini, Yadollah, E-mail: yyamini@modares.ac.ir [Department of Chemistry, Tarbiat Modares University, P.O. Box 14115-175, Tehran (Iran, Islamic Republic of); Seidi, Shahram [Department of Analytical Chemistry, Faculty of Chemistry, K.N. Toosi University of Technology, Tehran (Iran, Islamic Republic of); Shamsayei, Maryam; Safari, Meysam; Rezaei, Fatemeh [Department of Chemistry, Tarbiat Modares University, P.O. Box 14115-175, Tehran (Iran, Islamic Republic of)

2016-05-30

In this work, for the first time, a rapid, simple and sensitive microextraction procedure is demonstrated for the matrix separation, preconcentration and determination of inorganic selenium species in water samples using an electrochemically controlled in-tube solid phase microextraction (EC-in-tube SPME) followed by hydride generation atomic absorption spectrometry (HG-AAS). In this approach, in which EC-in-tube SPME and HG-AAS system were combined, the total analysis time, was decreased and the accuracy, repeatability and sensitivity were increased. In addition, to increases extraction efficiency, a novel nanostructured composite coating consisting of polypyrrole (PPy) doped with ethyleneglycol dimethacrylate (EGDMA) was prepared on the inner surface of a stainless-steel tube by a facile electrodeposition method. To evaluate the offered setup and the new PPy-EGDMA coating, it was used to extract inorganic selenium species in water samples. Extraction of inorganic selenium species was carried out by applying a positive potential through the inner surface of coated in-tube under flow conditions. Under the optimized conditions, selenium was detected in amounts as small as 4.0 parts per trillion. The method showed good linearity in the range of 0.012–200 ng mL{sup −1}, with coefficients of determination better than 0.9996. The intra- and inter-assay precisions (RSD%, n = 5) were in the range of 2.0–2.5% and 2.7–3.2%, respectively. The validated method was successfully applied for the analysis of inorganic selenium species in some water samples and satisfactory results were obtained. - Graphical abstract: An electrochemically controlled in-tube solid phase microextraction followed by hydride generation atomic absorption spectrometry was developed for extraction and determination ultra-trace amounts of Se in aqueous solutions. - Highlights: • A nanostructured composite coating consisting of PPy doped with EGDMA was prepared. • The coating was

Precision heat forming of tetrafluoroethylene tubing

Science.gov (United States)

Ruiz, W. V.; Thatcher, C. S. (Inventor)

1981-01-01

An invention that provides a method of altering the size of tetrafluoroethylene tubing which is only available in limited combination of wall thicknesses and diameter are discussed. The method includes the steps of sliding the tetrafluoroethylene tubing onto an aluminum mandrel and clamping the ends of the tubing to the mandrel by means of clamps. The tetrafluorethylene tubing and mandrel are then placed in a supporting coil which with the mandrel and tetrafluorethylene tubing are then positioned in a insulated steel pipe which is normally covered with a fiber glass insulator to smooth out temperature distribution therein. The entire structure is then placed in an event which heats the tetrafluorethylene tubing which is then shrunk by the heat to the outer dimension of the aluminum mandrel. After cooling the aluminum mandrel is removed from the newly sized tetrafluorethylene tubing by a conventional chemical milling process.

Creep failure analysis of butt welded tubes

International Nuclear Information System (INIS)

Browne, R.J.; Parker, J.D.; Walters, D.J.

1981-01-01

As part of a major research programme to investigate the influence of butt welds on the life expectancy of tubular components, a series of internal-pressure, stress-rupture tests have been carried out. Thick walled 1/2Cr 1/2Mo 1/4V tube specimens were welded with mild steel, 1Cr 1/2Mo steel, 2 1/4Cr 1Mo steel or nominally matching 1/2Cr 1/2Mo 1/4V steel to give a wide range of weld metal creep strengths relative to the parent tube. The weldments were tested at 565 0 C at two values of internal pressure, and gave failure lives of up to 44,000 hrs. Finite element techniques have been used to determine the stationary state stress distribution in the weldment which was represented by a three material model. Significant stress redistribution was indicated and these results enabled the position and orientation of cracking and the rupture life to be predicted. The theoretical and experimental results have been used to highlight the limitations of current design methods which are based on the application of the mean diameter hoop stress to the parent material stress rupture data. (author)

Online in-tube microextractor coupled with UV-Vis spectrophotometer for bisphenol A detection.

Science.gov (United States)

Poorahong, Sujittra; Thammakhet, Chongdee; Thavarungkul, Panote; Kanatharana, Proespichaya

2013-01-01

A simple and high extraction efficiency online in-tube microextractor (ITME) was developed for bisphenol A (BPA) detection in water samples. The ITME was fabricated by a stepwise electrodeposition of polyaniline, polyethylene glycol and polydimethylsiloxane composite (CPANI) inside a silico-steel tube. The obtained ITME coupled with UV-Vis detection at 278 nm was investigated. By this method, the extraction and pre-concentration of BPA in water were carried out in a single step. Under optimum conditions, the system provided a linear dynamic range of 0.1 to 100 μM with a limit of detection of 20 nM (S/N ≥3). A single in-tube microextractor had a good stability of more than 60 consecutive injections for 10.0 μM BPA with a relative standard deviation of less than 4%. Moreover, a good tube-to-tube reproducibility and precision were obtained. The system was applied to detect BPA in water samples from six brands of baby bottles and the results showed good agreement with those obtained from the conventional GC-MS method. Acceptable percentage recoveries from the spiked water samples were obtained, ranging from 83-102% for this new method compared with 73-107% for the GC-MS standard method. This new in-tube CPANI microextractor provided an excellent extraction efficiency and a good reproducibility. In addition, it can also be easily applied for the analysis of other polar organic compounds contaminated in water sample.

Premature failure of dissimilar metal weld joint at intermediate temperature superheater tube

OpenAIRE

Al Hajri, Mohammed; Malik, Anees U.; Meroufel, Abdelkader; Al-Muaili, Fahd

2015-01-01

Dissimilar metal weld (DMW) joint between alloyed steel (AS) and stainless steel (SS) failed at one of intermediate temperature superheater (ITSH) tube in steam/power generation plant boiler. The premature failure was detected after a relatively short time of operation (8 years) where the crack propagated circumferentially from AS side through the ITSH tube. Apart from physical examination, microstructural studies based on optical microscopy, SEM and EDX analysis were performed. The results o...

Residual stresses estimation in tubes after rapid heating of surface

International Nuclear Information System (INIS)

Serikov, S.V.

1992-01-01

Results are presented on estimation of residual stresses in tubes of steel types ShKh15, EhP836 and 12KIMF after heating by burning pyrotechnic substance inside tubes. External tube surface was heated up to 400-450 deg C under such treatment. Axial stresses distribution over tube wall thickness was determined for initial state, after routine heat treatment and after heating with the use of fireworks. Inner surface heating was shown to essentially decrease axial stresses in tubes

Easy come, easy go: a simple and effective orthodontic enamel anchor for endotracheal tube stabilization in a child with extensive facial burns.

Science.gov (United States)

Sakata, Shinichiro; Hallett, Kerrod B; Brandon, Matthew S; McBride, Craig A

2009-11-01

Endotracheal tube stabilization in patients with facial burns is crucial and often challenging. We present a simple method of securing an endotracheal tube using two orthodontic brackets bonded to the maxillary central incisor teeth and a 0.08'' stainless steel ligature wire. Our technique is less traumatic, and is easier to maintain oral hygiene than with previously described methods. This anchorage system takes 5 min to apply and can be removed on the ward without the need for a general anaesthetic.

Possibilities of the metallurgical base in the manufacture of tubes for nuclear power plant steam generators

International Nuclear Information System (INIS)

Prnka, T.; Walder, V.; Dolenek, J.

Current possibilities are briefly summarized of metallurgy in the manufacture of high-quality tubes for nuclear power plant steam generators, mainly for fast reactor power plants. Discussed are steel making possibilities, semi-finished product and tube forming with special regard to 2.25Cr1MoNiNb steel problems, heat treatment, finishing, and testing. Necessary equipment and technology for the production of steam generator tubes are less common in the existing practice and are demanding on investment; their introduction, however, is inevitable for securing quality production of steam generator tubes. (Kr)

Structural analysis of fuel rod applied to pressurized water reactors

Energy Technology Data Exchange (ETDEWEB)

Faria, Danilo P.; Pinheiro, Andre Ricardo M.; Lotto, André A., E-mail: danilo.pinheiro@marinha.mil.br [Centro Tecnológico da Marinha em São Paulo (CTMSP), São Paulo, SP (Brazil)

2017-07-01

The design of fuel assemblies applied to Pressurized Water Reactors (PWR) has several requirements and acceptance criteria that must be attended for licensing. In the case of PWR fuel rods, an important mechanical structural requirement is to keep the radial stability when submitted to the coolant external pressure. In the framework of the Accident Tolerant Fuel (ATF) program new materials have been studied to replace zirconium based alloys as cladding, including iron-based alloys. In this sense, efforts have been made to evaluate the behavior of these materials under PWR conditions. The present work aims to evaluate the collapse cold pressure of a stainless steel thin-walled tube similar to that used as cladding material of fuel rods by means of the comparison of numeric data, and experimental results. As a result of the simulations, it was observed that the collapse pressure has a value intermediate value between those found by regulatory requirements and analytical calculations. The experiment was carried out for the validation of the computational model using test specimens of thin-walled tubes considering empty tube. The test specimens were sealed at both ends by means of welding. They were subjected to a high pressure device until the collapse of the tubes. Preliminary results obtained from experiments with the empty test specimens indicate that the computational model can be validated for stainless steel cladding, considering the difference between collapse pressure indicated in the regulatory document and the actual limit pressure concerning to radial instability of tubes with the studied characteristics. (author)

Heat transfer and carryover of low pressure water in a heated vertical tube

International Nuclear Information System (INIS)

Smith, T.A.

1976-01-01

Local heat transfer coefficients in the stable film boiling and dispersed flow regimes were studied for the upward flow of low pressure water in a heated vertical tube. Wall temperatures were maintained constant with time and along the tube so that both axial and time temperature gradients approached zero. Heat flux along the tube was not constant but was applied so as to maintain a steady state temperature profile. A preheater was used to bring the liquid to saturation before it entered the main portion of the test section and in some cases the equilibrium quality was greater than zero at the entrance to the main test section. The test section was made of stainless steel, and the lower portion, the preheater, was heated directly by dc current. Copper block heat spikes were clamped to the upper test section and were used to apply the heat flux to maintain the wall temperature constant with time. Several theories for the different possible types of flow (laminar or turbulent, tube or film) were compared with the experimental data. The carry-over point for low flooding rates (1 inch/sec or less) was inferred from these comparisons and gave good agreement with the Plummer critical mass criterion for liquid carry-over

Failure analysis of boiler tube

International Nuclear Information System (INIS)

Mehmood, K.; Siddiqui, A.R.

2007-01-01

Boiler tubes are energy conversion components where heat energy is used to convert water into high pressure superheated steam, which is then delivered to a turbine for electric power generation in thermal power plants or to run plant and machineries in a process or manufacturing industry. It was reported that one of the tubes of a fire-tube boiler used in a local industry had leakage after the formation of pits at the external surface of the tube. The inner side of the fire tube was working with hot flue gasses with a pressure of 10 Kg/cm/sup 2/ and temperature 225 degree C. The outside of the tube was surrounded by feed water. The purpose of this study was to determine the cause of pits developed at the external surface of the failed boiler tube sample. In the present work boiler tube samples of steel grade ASTM AI61/ASTM A192 were analyzed using metallographic analysis, chemical analysis, and mechanical testing. It was concluded that the appearance of defects on the boiler tube sample indicates cavitation type corrosion failure. Cavitation damage superficially resembled pitting, but surface appeared considerably rougher and had many closely spaced pits. (author)

Dynamic Response of a Long-Span Concrete-Filled Steel Tube Tied Arch Bridge and the Riding Comfort of Monorail Trains

Directory of Open Access Journals (Sweden)

Hongye Gou

2018-04-01

Full Text Available In this study, a dynamic response analysis procedure is proposed and applied to investigate the dynamic responses of a straddle-type concrete-filled steel tube tied arch bridge under train and truck loadings. A numerical model of the coupled monorail train–bridge system is established to investigate the dynamic behaviors of the bridge under moving trains. A refined three-dimensional finite element model is built for the bridge and a 15 degrees-of-freedom vehicle model is presented for the train. The numerical model is validated using in-situ test results and then used to analyze the dynamic displacement and acceleration of the bridge and the trains on the bridge. Based on the simulation results, the impact factor of the bridge is investigated and the riding comfort of the trains is evaluated. The investigation results show that the impact factor of vehicle loads reaches the maximum value when the resonance of the bridge is induced by the moving vehicles. The effect of train braking predominates the longitudinal vibration of the bridge but is negligible in the transverse and vertical directions. The vehicle speed is the dominating factor for the riding comfort of the train.

Calculation and experimental technique of determination of rolling procedure for cold-rolling tube mills

International Nuclear Information System (INIS)

Igoshin, V.F.; Aleshin, V.A.; Khoroshikh, Yu.G.; Bogatov, A.A.; Mizhiritskij, O.I.

1983-01-01

Calculation and experimental technique of determination of tube cold rolling procedure has been developed. Rolling procedure based on the usage of regression equation epsilon=1.24 psi, where psi is the relative reduction of area, delta-permissible reduction during rolling, has been tested on 08Kh18N10T steel. The effect of tube geometry, tool calibration parameters, lubrication conditions etc. on metal deformability in taking into account experimentally. The use of the technique proposed has allowed to shorten the time of mastering of the production of tubes from different steels

Eddy current technique applied to automated tube profilometry

International Nuclear Information System (INIS)

Dobbeni, D.; Melsen, C. van

1982-01-01

The use of eddy current methods in the first totally automated pre-service inspection of the internal diameter of PWR steam generator tubes is described. The technique was developed at Laborelec, the Belgian Laboratory of the Electricity Supply Industry. Details are given of the data acquisition system and of the automated manipulator. Representative tube profiles are illustrated. (U.K.)

Effect of Nano and Micro Friction Modifier Based Lubricants on Wear behavior between Steel-Steel Contacts

Directory of Open Access Journals (Sweden)

S. Bhaumik

2017-03-01

Full Text Available The wear and surface morphology between steel (EN24, 22-24Rc-steel (EN 31, 58-60Rc contacts was investigated in presence of friction modifiers based (micro-graphite/nano particles- multi wall carbon nano tubes and zinc oxide mineral oil. Though a decrease in wear was observed (upto a certain concentration of nano friction modifiers but a weight-gain in pins after the tests was observed for all tests with ZnO nanoparticles while weight loss was observed in tests with multi wall carbon nano tubes and graphite particles based oil samples. Surface characterization of the worn surfaces showed more surface deteriorations in case of mineral oil (no friction modifiers and mineral oil with graphite as compared with nano particles/tubes based lubricants. The occurrence of a tribo film due to the deposition of nano particle and the formation of a modified layer on the pin surfaces are likely to be responsible for the reduction of coefficient of friction and better surface roughness. Apart from investigating the wear behaviour between two steel surfaces under micro and nano particles based lubricant and analysing the surfaces of the samples a part of the work was also focussed on the weight gain after tribo tests with ZnO nano particle additions.

Factors affecting stress assisted corrosion cracking of carbon steel under industrial boiler conditions

Science.gov (United States)

Yang, Dong

Failure of carbon steel boiler tubes from waterside has been reported in the utility boilers and industrial boilers for a long time. In industrial boilers, most waterside tube cracks are found near heavy attachment welds on the outer surface and are typically blunt, with multiple bulbous features indicating a discontinuous growth. These types of tube failures are typically referred to as stress assisted corrosion (SAC). For recovery boilers in the pulp and paper industry, these failures are particularly important as any water leak inside the furnace can potentially lead to smelt-water explosion. Metal properties, environmental variables, and stress conditions are the major factors influencing SAC crack initation and propagation in carbon steel boiler tubes. Slow strain rate tests (SSRT) were conducted under boiler water conditions to study the effect of temperature, oxygen level, and stress conditions on crack initation and propagation on SA-210 carbon steel samples machined out of boiler tubes. Heat treatments were also performed to develop various grain size and carbon content on carbon steel samples, and SSRTs were conducted on these samples to examine the effect of microstructure features on SAC cracking. Mechanisms of SAC crack initation and propagation were proposed and validated based on interrupted slow strain tests (ISSRT). Water chemistry guidelines are provided to prevent SAC and fracture mechanics model is developed to predict SAC failure on industrial boiler tubes.

Steam generator tubing development for commercial fast breeder reactors

International Nuclear Information System (INIS)

Sessions, C.E.; Uber, C.F.

1981-01-01

The development work to design, manufacture, and evaluate pre-stressed double-wall 2/one quarter/ Cr-1 Mo steel tubing for commercial fast breeder reactor steam generator application is discussed. The Westinghouse plan for qualifying tubing vendors to produce this tubing is described. The results achieved to date show that a long length pre-stressed double-wall tube is both feasible and commercially available. The evaluation included structural analysis and experimental measurement of the pre-stress within tubes, as well as dimensional, metallurgical, and interface wear tests of tube samples produced. This work is summarized and found to meet the steam generator design requirements. 10 refs

Tube welding by the pulsed tig method

International Nuclear Information System (INIS)

Dick, N.T.

1973-01-01

During the construction of the helical wound boiler pods for the AGR stations at Hartlepool and Heysham, automatic TIG-welding techniques were used. In some cases limited access excluded the use of wire feed techniques and autogenous techniques had to be used. To resolve the problem of excessive concavity which occurred when using constant current autogenous techniques on 14.5 mm OD mild steel tubes of 1.8 mm thickness, pulsed-TIG welding was applied. By modifying the trailing edge of the pulse to produce a crater fill with each pulse, susceptibility to porosity and solidification cracking was reduced. The incorporation of digital counter permitted pulse duration, background duration, and electrode indexing distance to be monitored. (U.K.)

Spring/dimple instrument tube restraint

International Nuclear Information System (INIS)

DeMario, E.E.; Lawson, C.N.

1993-01-01

A nuclear fuel assembly for a pressurized water nuclear reactor has a spring and dimple structure formed in a non-radioactive insert tube placed in the top of a sensor receiving instrumentation tube thimble disposed in the fuel assembly and attached at a top nozzle, a bottom nozzle, and intermediate grids. The instrumentation tube thimble is open at the top, where the sensor or its connection extends through the cooling water for coupling to a sensor signal processor. The spring and dimple insert tube is mounted within the instrumentation tube thimble and extends downwardly adjacent the top. The springs and dimples restrain the sensor and its connections against lateral displacement causing impact with the instrumentation tube thimble due to the strong axial flow of cooling water. The instrumentation tube has a stainless steel outer sleeve and a zirconium alloy inner sleeve below the insert tube adjacent the top. The insert tube is relatively non-radioactivated inconel alloy. The opposed springs and dimples are formed on diametrically opposite inner walls of the insert tube, the springs being formed as spaced axial cuts in the insert tube, with a web of the insert tube between the cuts bowed radially inwardly for forming the spring, and the dimples being formed as radially inward protrusions opposed to the springs. 7 figures

Topic 1. Steels for light water reactor pressure vessels

International Nuclear Information System (INIS)

Brumovsky, M.; Brynda, J.; Kepka, M.; Barackova, L.; Vacek, M.; Havel, S.; Cukr, B.; Protiva, K.; Petrman, I.; Tvrdy, M.; Hyspecka, L.; Mazanec, K.; Kupca, L.; Brezina, M.

1980-01-01

Part 1 of the Proceedings consists of papers on the criteria for the selection and comparison of the properties of steel for pressure vessels and on the metallurgy of the said steels, the selection of suitable material for internal tubing systems, the manufacture of high-alloy steels for WWER components, the mechanical and metallurgical properties of steel 22K for WWER 440 pressure components, and of steel 10MnNi2Mo for the WWER primary coolant circuit, and the metallographic assessment of steel 0Kh18N10T. (J.P.)

Peculiar Features of Thermal Aging and Degradation of Rapidly Quenched Stainless Steels under High-Temperature Exposures

Science.gov (United States)

Shulga, A. V.

2017-12-01

This article presents the results of comparative studies of mechanical properties and microstructure of nuclear fuel tubes and semifinished stainless steel items fabricated by consolidation of rapidly quenched powders and by conventional technology after high-temperature exposures at 600 and 700°C. Tensile tests of nuclear fuel tube ring specimens of stainless austenitic steel of grade AISI 316 and ferritic-martensitic steel are performed at room temperature. The microstructure and distribution of carbon and boron are analyzed by metallography and autoradiography in nuclear fuel tubes and semifinished items. Rapidly quenched powders of the considered steels are obtained by the plasma rotating electrode process. Positive influence of consolidation of rapidly quenched powders on mechanical properties after high-temperature aging is confirmed. The correlation between homogeneous distribution of carbon and boron and mechanical properties of the considered steel is determined. The effects of thermal aging and degradation of the considered steels are determined at 600°C and 700°C, respectively.

Corrosion behaviour and biocorrosion of galvanized steel water distribution systems.

Science.gov (United States)

Delaunois, F; Tosar, F; Vitry, V

2014-06-01

Galvanized steel tubes are a popular mean for water distribution systems but suffer from corrosion despite their zinc or zinc alloy coatings. First, the quality of hot-dip galvanized (HDG) coatings was studied. Their microstructure, defects, and common types of corrosion were observed. It was shown that many manufactured tubes do not reach European standard (NBN EN 10240), which is the cause of several corrosion problems. The average thickness of zinc layer was found at 41μm against 55μm prescribed by the European standard. However, lack of quality, together with the usual corrosion types known for HDG steel tubes was not sufficient to explain the high corrosion rate (reaching 20μm per year versus 10μm/y for common corrosion types). Electrochemical tests were also performed to understand the corrosion behaviours occurring in galvanized steel tubes. Results have shown that the limiting step was oxygen diffusion, favouring the growth of anaerobic bacteria in steel tubes. EDS analysis was carried out on corroded coatings and has shown the presence of sulphur inside deposits, suggesting the likely bacterial activity. Therefore biocorrosion effects have been investigated. Actually sulphate reducing bacteria (SRB) can reduce sulphate contained in water to hydrogen sulphide (H2S), causing the formation of metal sulphides. Although microbial corrosion is well-known in sea water, it is less investigated in supply water. Thus, an experimental water main was kept in operation for 6months. SRB were detected by BART tests in the test water main. Copyright © 2014 Elsevier B.V. All rights reserved.

Peak potential meter applied to X-ray tubes in mammal radiography systems

International Nuclear Information System (INIS)

Schiabel, Homero; Frere, Annie F.; Andreeta, Jose P.

1989-01-01

It is of a great importance to identify accurately the real peak potential (or simply, KVp) applied to a X-ray tube purposed to medical diagnosis, since it defines the beam energetic quality in terms of photons penetration power. Mainly in mammographic systems. it is of fundamental relevance the KVp accurate measurement because the soft tissues involved in this kind of examination provides different absorption - and, hence, clear contrast on mammographic film - just in a very restrict energetic range. Thus a device to measure KVp with adequate accuracy in mammographic units, using the basic principles of scintillation detection, was developed. This system is therefore composed of a NaI(Tl) crystal which is a X-ray sensor - replacing radiographic films which usually are a source of errors in these measurements - , a photo multiplier tube and changed into amplified electric pulses. Finally the electronic circuit, after adequate pulses treatment, shows instantaneously the actual KVp value in the test on displays. (author)

Composite tube cracking in kraft recovery boilers: A state-of-the-art review

Energy Technology Data Exchange (ETDEWEB)

Singbeil, D.L.; Prescott, R. [Pulp and Paper Research Inst. of Canada, Vancouver, British Columbia (Canada); Keiser, J.R.; Swindeman, R.W. [Oak Ridge National Lab., TN (United States)

1997-07-01

Beginning in the mid-1960s, increasing energy costs in Finland and Sweden made energy recovery more critical to the cost-effective operation of a kraft pulp mill. Boiler designers responded to this need by raising the steam operating pressure, but almost immediately the wall tubes in these new boilers began to corrode rapidly. Test panels installed in the walls of the most severely corroding boiler identified austenitic stainless steel as sufficiently resistant to the new corrosive conditions, and discussions with Sandvik AB, a Swedish tube manufacturer, led to the suggestion that coextruded tubes be used for water wall service in kraft recovery boilers. Replacement of carbon steel by coextruded tubes has solved most of the corrosion problems experienced by carbon steel wall tubes, however, these tubes have not been problem-free. Beginning in early 1995, a multidisciplinary research program funded by the US Department of Energy was established to investigate the cause of cracking in coextruded tubes and to develop improved materials for use in water walls and floors of kraft recovery boilers. One portion of that program, a state-of-the-art review of public- and private-domain documents related to coextruded tube cracking in kraft recovery boilers is reported here. Sources of information that were consulted for this review include the following: tube manufacturers, boiler manufacturers, public-domain literature, companies operating kraft recovery boilers, consultants and failure analysis laboratories, and failure analyses conducted specifically for this project. Much of the information contained in this report involves cracking problems experienced in recovery boiler floors and those aspects of spout and air-port-opening cracking not readily attributable to thermal fatigue. 61 refs.

Application of non-destructive liner thickness measurement technique for manufacturing and inspection process of zirconium lined cladding tube

International Nuclear Information System (INIS)

Nakazawa, Norio; Fukuda, Akihiro; Fujii, Noritsugu; Inoue, Koichi

1986-01-01

Recently, in order to meet the difference of electric power demand owing to electric power situation, large scale load following operation has become necessary. Therefore, the development of the cladding tubes which withstand power variation has been carried out, as the result, zirconium-lined zircaloy 2 cladding tubes have been developed. In order to reduce the sensitivity to stress corrosion cracking, these zirconium-lined cladding tubes require uniform liner thickness over the whole surface and whole length. Kobe Steel Ltd. developed the nondestructive liner thickness measuring technique based on ultrasonic flaw detection technique and eddy current flaw detection technique. These equipments were applied to the manufacturing and inspection processes of the zirconium-lined cladding tubes, and have demonstrated superiority in the control and assurance of the liner thickness of products. Zirconium-lined cladding tubes, the development of the measuring technique for guaranteeing the uniform liner thickness and the liner thickness control in the manufacturing and inspection processes are described. (Kako, I.)

Process analysis of two-layered tube hydroforming with analytical and experimental verification

International Nuclear Information System (INIS)

Seyedkashi, S. M. Hossein; Panahizadeh R, Valiollah; Xu, Haibin; Kim, Sang Yun; Moon, Young Hoon

2013-01-01

Two-layered tubular joints are suitable for special applications. Designing and manufacturing of two layered components require enough knowledge about the tube material behavior during the hydroforming process. In this paper, hydroforming of two-layered tubes is investigated analytically, and the results are verified experimentally. The aim of this study is to derive an analytical model which can be used in the process design. Fundamental equations are written for both of the outer and inner tubes, and the total forming pressure is obtained from these equations. Hydroforming experiments are carried out on two different combinations of materials for inner and outer tubes; case 1: copper/aluminum and case 2: carbon steel/stainless steel. It is observed that experimental results are in good agreement with the theoretical model obtained for estimation of forming pressure able to avoid wrinkling.

The performance of a surface-applied corrosion inhibitor for the carbon steel in saturated Ca(OH)2 solutions

International Nuclear Information System (INIS)

Zheng, Haibing; Li, Weihua; Ma, Fubin; Kong, Qinglin

2014-01-01

In the present work, the performance of an amino alcohol based surface applied inhibitor was studied by the electrochemical techniques in saturated Ca(OH) 2 solutions. The surface morphology of the carbon steel was observed by scanning electron microscope, and the energy diffraction spectrum was also tested. Results showed that the inhibitor used in this work demonstrated obvious inhibition efficiency on the carbon steel in saturated Ca(OH) 2 solutions. The inhibition mechanism of the inhibitor lies in the quick adsorption of the active component on carbon steel surface

Failure Investigation & Design Optimization of a Photo-Multiplier Tube Assembly Under Thermal Loading

Science.gov (United States)

Dahya, Kevin

2004-01-01

Analysis of GLAST ACD Photo-Multiplier Tube (PMT) assembly under thermal loading demonstrates that the glass tube experiences high stresses due to Coefficient of Thermal Expansion mismatch, as well as increased stress due to high stiffness and incompressibility of potting compound. Further investigation shows adverse loading effects due to the magnetic shield, a thin piece of steel wrapped around the PMT. This steel, Mu Metal, contained an overlap region that directly attributed to crack propagation in the outside surface of the tube. Sensitivities to different configurations were studied to reduce the stress and provide a more uniform loading throughout the PMT to ensure mission success. Studies indicate substituting a softer and more compressible potting compound and moving the Mu metal from the glass tube to the outside wall of the aluminum housing yields lower stress.

Joining dissimilar stainless steels for pressure vessel components

International Nuclear Information System (INIS)

Zheng Sun; Huai-Yue Han

1994-01-01

A series of studies was carried out to examine the weldability and properties of dissimilar steel joints between martensitic and austenitic stainless steels - F6NM (OCrl3Ni4Mo) and AISI 347, respectively. The weldability tests included weld thermal simulation of the martensitic steel for investigating the influence of weld thermal cycles and post-weld heat treatment (PWHT) on the mechanical properties of the heat-affected zone (HAZ); implant testing for examining the tendency for cold cracking of martensitic steel; rigid restraint testing for determining hot crack susceptibility of the multi-pass dissimilar steel joints. The joints were subjected to various mechanical tests including a tensile test, bending test and impact test at various temperatures, as well as slow strain-rate test for examining the stress corrosion cracking tendency in the simulated environment of a primary circuit of a PWR. Based on the weldability tests, a welding procedure - tungsten inert gas (TIG) welding for root passes with HNiCrMo-2B wire followed by manual metal arc (MMA) welding using coated electrode ENiCrFe-3B - was developed and a PWHT at 600 deg C/2h was recommended. Furthermore, the welding of tube/tube joints between these dissimilar steels is described. (21 refs., 11 figs., 14 tabs.)

Determination of half value layer and applied voltage from emitted spectra by an X-ray tube

International Nuclear Information System (INIS)

Santos, Josilene C.; Gonzales, Alejandro H.L.; Terini, Ricardo A.; Costa, Paulo R.

2016-01-01

This work describes a method for assessment of half value layer (HVL) and peak tube voltage (kVp) applied in an X-ray tube by means of experimental X-ray spectra measured using a CdTe detector. It was assessed some parameters that can affect the evaluation of these quantities such as dead time, count rate and tube current (mA). For this study, two sets of X-ray spectra were measured: Set A), spectra measurements using Cu filters with different thicknesses (1.8 - 5.4 mm) and fixed tube current; Set B), spectra measurements keeping a fixed Cu filtration and varying tube current (0.5 - 3.0 mA). The experimental setup for the Set A spectra measurements allowed the assessment of the HVL and kVp for different count rates and dead time in the detection system, while the Set B setup allowed to assess the dependence of these quantities with the tube current. The spectrometer was energy calibrated using standard X/γ rays radioactive sources. The tube voltage values were estimated by means of experimental measured X-ray spectra, using linear regression in order to search the end point of each spectrum. The spectra correction was performed using the stripping procedure developed for the Matlab® software and the HVL values were derived from these corrected spectra. For comparison, HVL was also determined using a 30 cm"3 ion chamber and high purity Al filters. The results show that it is possible to determine the kVp with accuracy and reproducibility using spectra with dead time of up to 10%. In spite of this, the values obtained showed a deviation of up to 7 kV, for spectra measured using the same nominal tube voltage different tube current values, indicating dependence between these two parameters. (author)

Demonstration Project Relating to Stress Analysis of SWAGE-Autofrettaged and Re-Autofrettaged Gun Tubes

National Research Council Canada - National Science Library

Parker, Anthony P

2008-01-01

... treatment hydraulic re-autofrettage of a swaged tube. APP collaborated with Benet staff in: (a) Predicting permanent OD strains for a re-autofrettaged gun tube manufactured from HB7 steel. and (b...

Premature failure of dissimilar metal weld joint at intermediate temperature superheater tube

Directory of Open Access Journals (Sweden)

Mohammed Al Hajri

2015-04-01

Full Text Available Dissimilar metal weld (DMW joint between alloyed steel (AS and stainless steel (SS failed at one of intermediate temperature superheater (ITSH tube in steam/power generation plant boiler. The premature failure was detected after a relatively short time of operation (8 years where the crack propagated circumferentially from AS side through the ITSH tube. Apart from physical examination, microstructural studies based on optical microscopy, SEM and EDX analysis were performed. The results of the investigation point out the limitation of Carbides precipitation at the alloyed steel/welding interface. This is synonym of creep stage I involvement in the failure of ITSH. Improper post-welding operation and bending moment are considered as root causes of the premature failure.

design chart procedures for polygonal concrete-filled steel columns

African Journals Online (AJOL)

ADMIN

hexagonal and octagonal steel-concrete composite columns subjected to ... This paper also outlines procedures that will enable preparation of ... buildings and in a variety of large-span building ... Likewise, hot-rolled steel tubes are used while ... small moderate large. Fig. 2. Possible arrangement of composite polygonal ...

Experiment on interface separation detection of concrete-filled steel tubular arch bridge using accelerometer array

Science.gov (United States)

Pan, Shengshan; Zhao, Xuefeng; Zhao, Hailiang; Mao, Jian

2015-04-01

Based on the vibration testing principle, and taking the local vibration of steel tube at the interface separation area as the study object, a real-time monitoring and the damage detection method of the interface separation of concrete-filled steel tube by accelerometer array through quantitative transient self-excitation is proposed. The accelerometers are arranged on the steel tube area with or without void respectively, and the signals of accelerometers are collected at the same time and compared under different transient excitation points. The results show that compared with the signal of compact area, the peak value of accelerometer signal at void area increases and attenuation speed slows down obviously, and the spectrum peaks of the void area are much more and disordered and the amplitude increases obviously. whether the input point of transient excitation is on void area or not is irrelevant with qualitative identification results. So the qualitative identification of the interface separation of concrete-filled steel tube based on the signal of acceleration transducer is feasible and valid.

Biocide-mediated corrosion of coiled tubing.

Science.gov (United States)

Sharma, Mohita; An, Dongshan; Liu, Tao; Pinnock, Tijan; Cheng, Frank; Voordouw, Gerrit

2017-01-01

Coiled tubing corrosion was investigated for 16 field water samples (S5 to S20) from a Canadian shale gas field. Weight loss corrosion rates of carbon steel beads incubated with these field water samples averaged 0.2 mm/yr, but injection water sample S19 had 1.25±0.07 mm/yr. S19 had a most probable number of zero acid-producing bacteria and incubation of S19 with carbon steel beads or coupons did not lead to big changes in microbial community composition. In contrast other field water samples had most probable numbers of APB of 102/mL to 107/mL and incubation of these field water samples with carbon steel beads or coupons often gave large changes in microbial community composition. HPLC analysis indicated that all field water samples had elevated concentrations of bromide (average 1.6 mM), which may be derived from bronopol, which was used as a biocide. S19 had the highest bromide concentration (4.2 mM) and was the only water sample with a high concentration of active bronopol (13.8 mM, 2760 ppm). Corrosion rates increased linearly with bronopol concentration, as determined by weight loss of carbon steel beads, for experiments with S19, with filtered S19 and with bronopol dissolved in defined medium. This indicated that the high corrosion rate found for S19 was due to its high bronopol concentration. The corrosion rate of coiled tubing coupons also increased linearly with bronopol concentration as determined by electrochemical methods. Profilometry measurements also showed formation of multiple pits on the surface of coiled tubing coupon with an average pit depth of 60 μm after 1 week of incubation with 1 mM bronopol. At the recommended dosage of 100 ppm the corrosiveness of bronopol towards carbon steel beads was modest (0.011 mm/yr). Higher concentrations, resulting if biocide is added repeatedly as commonly done in shale gas operations, are more corrosive and should be avoided. Overdosing may be avoided by assaying the presence of residual biocide by HPLC

High temperature oxidation in boiler environment of chromized steel

Science.gov (United States)

Alia, F. F.; Kurniawan, T.; Asmara, Y. P.; Ani, M. H. B.; Nandiyanto, A. B. D.

2017-10-01

The demand for increasing efficiency has led to the development and construction of higher operating temperature power plant. This condition may lead to more severe thickness losses in boiler tubes due to excessive corrosion process. Hence, the research to improve the corrosion resistance of the current operated material is needed so that it can be applied for higher temperature application. In this research, the effect of chromizing process on the oxidation behaviour of T91 steel was investigated under steam condition. In order to deposit chromium, mixture of chromium (Cr) powder as master alloy, halide salt (NH4Cl) powder as activator and alumina (Al2O3) powder as inert filler were inserted into alumina retort together with the steel sample and heated inside furnace at 1050°C for ten hours under argon gas environment. Furthermore, for the oxidation process, steels were exposed at 700°C at different oxidation time (6h-24h) under steam condition. From FESEM/EDX analysis, it was found that oxidation rate of pack cemented steel was lower than the un-packed steel. These results show that Cr from chromizing process was able to become reservoir for the formation of Cr2O3 in high temperature steam oxidation, and its existence can be used for a longer oxidation time.

Corrosion performance of tube support materials

International Nuclear Information System (INIS)

Malagola, P.

1985-01-01

The problem of denting in steam generators leads to change in the conception of the tube support plates. A new material is now used for this component, a 13% Cr steel, which composition has been adjusted for weldability and mechanical resistance criteria. The geometry of trefoil support plate (TSP) has also been improved, using a broached TSP (quadrifoiled holes) instead of a drilled TSP. Tests have been performed on 13% Cr and C-steel broached TSP, and drilled TSP, to confirm the better resistance to denting of this new configuration

Improving production technology of tube steel grades in converter process

Directory of Open Access Journals (Sweden)

P. V. Kovalev

2016-10-01

Full Text Available Nature of formation and evolution special features of nonmetallic inclusions during ladle refining of converter HSLA steels for pipelines have been studied. Nonmetallic inclusions of the CaO-2O3-MgO system, close to calcium monoaluminate CaO∙Al2O3 with up to 5-6% of MgO, have been found as favorable from morphology point of view. These small inclusions nucleate on endogenous MgO substrates at sufficient high content of calcium in steel melt. Hot rolled plates can be rejected due to the coarse calcium bi- and hexa-aluminate inclusions (CaO∙22O3 and CaO∙62O3, usually containing exogenous MgO. These coarse inclusions form under calcium deficiency conditions, especially in the case of longtime steel holding in a ladle.

Area effect on galvanic corrosion of condenser materials with titanium tubes in nuclear power plants

International Nuclear Information System (INIS)

Hwang, Seong Sik; Kim, Joung Soo; Kim, Uh Chul

1993-01-01

Titanium tubes have recently been used in condensers of nuclear power plants since titanium has very good corrosion resistance to seawater. However, when it is connected to Cu alloys as tube sheet materials and these Cu alloys are connected to carbon steels as water box materials, it makes significant galvanic corrosion on connected materials. It is expected from electrochemical tests that the corrosion rate of carbon steel will increase when it is galvanically coupled with Ti or Cu in sea water and the corrosion rate of Cu will increase when it is coupled with Ti, of this couple is exposed to sea water for a long time. It is also expected that the surface area ratios, R 1 (surface area of carbon steel/surface area of Ti) and R 2 (surface area of carbon steel/surface area of Cu) are very improtant for the galvanic corrosion of carbon steel and that these should not be kept to low values in order to minimize the galvanic corrosion on the carbon steel of the water box. Immersed galvanic corrosion tests show that the corrosion rate of carbon steel is 4.4 mpy when this ratio is 10 -2 . The galvanic corrosion rate of this carbon steel is increased from 4.4 mpy to 13 mpy at this area ratio, 1, when this connected galvanic specimen is galvanically coupled with a Ti tube. This can be rationalized by the combined effects of R 1 and R 2 on the polarization curve. (Author)

Development of on-line wall thickness gauge for small size seamless tube. Shokei seamless netsukan nikuatsukei no kaihatsu

Energy Technology Data Exchange (ETDEWEB)

Okumura, T; Konya, N; Oka, H; Kasuya, T [Kawasaki Steel Corp., Tokyo (Japan)

1991-03-01

In order to heighten the accuracy of small size seamless tube wall thickness, hot wall thickness gauge was developed to be installed, immediately behind the finishing/rolling mill, for the on-line measurement, of which the method was by the parallel-beam transmissivity of gamma-ray. The measurement unit, aiming at flexible manufacturing system (FMS), is completely automated in correcting the accuracy, changing the sizes, etc. The damping characteristics of gamma-ray beam can be expressed by a characteristic function, taking the outside diameter and wall thickness of subject tube as parameters. The functional calculation, as based on measurement of transmitted quantity of gamma-ray through the three-dimensional steel material, changes, depending upon the outside diameter, wall thickness and material specification of subject tube. System was so applied as to calculate it therefore on a case-by-case basis. Though in the vicinity of tube end, the transmitted quantity of gamma-ray is largely influenced by the horizontal dislocation, that influence is slack in the middle part of tube. Therefore, the cross sectional division was made dense and sparse in the end part and middle part, respectively of tube, which division could diminish the error from several percent to less than 0.1%. The static noise was compressed by the optimized digital filter. That gauge is presently applied for the operational administration of small size seamless tube rolling. 2 refs., 11 figs., 2 tabs.

Modeling of Passive Constrained Layer Damping as Applied to a Gun Tube

Directory of Open Access Journals (Sweden)

Margaret Z. Kiehl

2001-01-01

Full Text Available We study the damping effects of a cantilever beam system consisting of a gun tube wrapped with a constrained viscoelastic polymer on terrain induced vibrations. A time domain solution to the forced motion of this system is developed using the GHM (Golla-Hughes-McTavish method to incorporate the viscoelastic properties of the polymer. An impulse load is applied at the free end and the tip deflection of the cantilevered beam system is determined. The resulting GHM equations are then solved in MATLAB by transformation to the state-space domain.

Failure analysis of large tube of maraging steel 350 (145 mm dia, 1 mm wall thickness)

International Nuclear Information System (INIS)

Shamim, A.

1997-01-01

A steady of opening mode of crack initiation in maraging steel 350 rotor tubes aged and rolled condition (1 mm thick sheet) has been constructed, with the aid of a (NEOPHOT 2) microscope. Observations were made from several orientations including the top view of the specimen which showed the profile and the edge view of the specimen which showed the entire notch front along the specimen thickness. It was found that the edge view exhibited the first signs of permanent deformation. These changes took the form of deformation bends which were aligned in direction of the tensile axis and apparently defined limiting regions of homogeneous slip. It is felt that the appearance of microcracks at loads approaching the breaking strength was of fundamental importance in the formation of the final fracture surface. Many of these microcracks were initiated at intermetallic particles and other metallurgically weak regions on the notch surface. (author)

Effect of layerwise structural inhomogeneity on stress- corrosion cracking of steel tubes

Science.gov (United States)

Perlovich, Yu A.; Krymskaya, O. A.; Isaenkova, M. G.; Morozov, N. S.; Fesenko, V. A.; Ryakhovskikh, I. V.; Esiev, T. S.

2016-04-01

Based on X-ray texture and structure analysis data of the material of main gas pipelines it was shown that the layerwise inhomogeneity of tubes is formed during their manufacturing. The degree of this inhomogeneity affects on the tendency of tubes to stress- corrosion cracking under exploitation. Samples of tubes were cut out from gas pipelines located under various operating conditions. Herewith the study was conducted both for sections with detected stress-corrosion defects and without them. Distributions along tube wall thickness for lattice parameters and half-width of X-ray lines were constructed. Crystallographic texture analysis of external and internal tube layers was also carried out. Obtained data testifies about considerable layerwise inhomogeneity of all samples. Despite the different nature of the texture inhomogeneity of gas pipeline tubes, the more inhomogeneous distribution of texture or structure features causes the increasing of resistance to stress- corrosion. The observed effect can be explained by saturation with interstitial impurities of the surface layer of the hot-rolled sheet and obtained therefrom tube. This results in rising of lattice parameters in the external layer of tube as compared to those in underlying metal. Thus, internal layers have a compressive effect on external layers in the rolling plane that prevents cracks opening at the tube surface. Moreover, the high mutual misorientation of grains within external and internal layers of tube results in the necessity to change the moving crack plane, so that the crack growth can be inhibited when reaching the layer with a modified texture.

Physical characterization of steel and stainless steel metal powders

International Nuclear Information System (INIS)

Lavilla, A.O.; Lucchesi, C.G.; Sandin, O.O.

1991-01-01

A methodology has been developed for the physical characterization of steel powders (obtained by atomization) for later sintering and for the construction of porous sheets and filtrating tubes, capable of operating at temperatures between 600 deg C and 800 deg C in corrosive atmospheres. This methodology was based on the equipment and methods used for the physical characterization of uranium oxide powders. (Author) [es

Development of oxide dispersion strengthened steels for FBR core application. 2. Morphology improvement by martensite transformation

International Nuclear Information System (INIS)

Ukai, Shigeharu; Nishida, Toshio; Yoshitake, Tunemitsu; Okuda, Takanari

1998-01-01

Previously manufactured oxide dispersion strengthened (ODS) ferritic steel cladding tubes had inferior internal creep rupture strength in the circumferential hoop direction. This unexpected feature of ODS cladding tubes was substantially ascribed to the needle-like grain structure aligned with the forming direction. In this study, the grain morphology was controlled by using the martensite transformation in ODS martensitic steels to produce an equi-axial grain structure. A major improvement in the strength anisotropy was successfully achieved. The most effective yttria addition was about 1 mass% in improving the strength of the ODS martensitic steels. A simple addition of titanium was particularly effective in increasing the strength level of the ODS martensitic steels to that of ODS ferritic steels. (author)

Steel-reinforced concrete-filled steel tubular columns under axial and lateral cyclic loading

Science.gov (United States)

Farajpourbonab, Ebrahim; Kute, Sunil Y.; Inamdar, Vilas M.

2018-03-01

SRCFT columns are formed by inserting a steel section into a concrete-filled steel tube. These types of columns are named steel-reinforced concrete-filled steel tubular (SRCFT) columns. The current study aims at investigating the various types of reinforcing steel section to improve the strength and hysteresis behavior of SRCFT columns under axial and lateral cyclic loading. To attain this objective, a numerical study has been conducted on a series of composite columns. First, FEM procedure has been verified by the use of available experimental studies. Next, eight composite columns having different types of cross sections were analyzed. For comparison purpose, the base model was a CFT column used as a benchmark specimen. Nevertheless, the other specimens were SRCFT types. The results indicate that reinforcement of a CFT column through this method leads to enhancement in load-carrying capacity, enhancement in lateral drift ratio, ductility, preventing of local buckling in steel shell, and enhancement in energy absorption capacity. Under cyclic displacement history, it was observed that the use of cross-shaped reinforcing steel section causes a higher level of energy dissipation and the moment of inertia of the reinforcing steel sections was found to be the most significant parameter affecting the hysteresis behavior of SRCFT columns.

Degradation of mechanical properties of CrMo creep resistant steel operating under conditions of creep

Directory of Open Access Journals (Sweden)

J. Michel

2012-01-01

Full Text Available Mechanical properties of a steam tube made of CrMo creep resistant steel are analysed in this contribution after up to 2,6•105 hours service life in creep conditions at temperature 530 °C and calculated stress level in the tube wall 46,5 MPa. During service life there were in the steel gradual micro structure changes, fi rst pearlite spheroidization, precipitation, coaugulation and precipitate coarsening. Nevertheless the strength and deformation properties of the steel (Re, Rm, A5, Z, and the resistance to brittle fracture and the creep strength limit, were near to unchanged after 2,1•105 hours in service. The steam tube is now in service more than 2,6•105 h.

A broken fenestrated tracheostomy tube fragment removed from the ...

African Journals Online (AJOL)

Tracheostomy tubes are composed of various materials: metals. – copper, silver, steel, nickel, zinc, polyvinyl chloride (PVC) and silicone.9 Multiple factors ... corrosive cleaning solutions and weakly corrosive alkaline bronchial secretions.

Creep behaviour of modified 9Cr-1Mo ferritic steel

International Nuclear Information System (INIS)

Choudhary, B.K.; Isaac Samuel, E.

2011-01-01

Creep deformation and fracture behaviour of indigenously developed modified 9Cr-1Mo steel for steam generator (SG) tube application has been examined at 823, 848 and 873 K. Creep tests were performed on flat creep specimens machined from normalised and tempered SG tubes at stresses ranging from 125 to 275 MPa. The stress dependence of minimum creep rate obeyed Norton's power law. Similarly, the rupture life dependence on stress obeyed a power law. The fracture mode remained transgranular at all test conditions examined. The analysis of creep data indicated that the steel obey Monkman-Grant and modified Monkman-Grant relationships and display high creep damage tolerance factor. The tertiary creep was examined in terms of the variations of time to onset of tertiary creep with rupture life, and a recently proposed concept of time to reach Monkman-Grant ductility, and its relationship with rupture life that depends only on damage tolerance factor. SG tube steel exhibited creep-rupture strength comparable to those reported in literature and specified in the nuclear design code RCC-MR.

Tubes légers à haute résistance pour des applications pétrolières marines Light High Strength Tubes for Offshore Petroeleum Applications

Directory of Open Access Journals (Sweden)

Corteville J.

2006-11-01

Full Text Available Les besoins nouveaux en tubes à haute résistance, créés par le développement actuel des gisements pétroliers marins, nous ont conduits à étudier des tubes composites particuliers, élaborés par enrouiement hélicoïdal de rubans d'acier minces à haute résistance enrobés d'une résine époxy polymérisable. Un mode de recouvrement adapté des rubans d'acier confère au composite une bonne étanchéité et des caractéristiques mécaniques élevées. Les propriétés physiques et chimiques de la matrice de résine permettent également d'obtenir une faible densité et une résistance convenable à la corrosion par les fluides pétroliers, l'eau de mer ou les boues de forage. Cette étude préliminaire comporte une analyse théorique simplifiée de ce type de structure composite, puis une partie expérimentale destinée a sélectionner les caractéristiques optimales de l'acier et de la résine et à vérifier les propriétés mécaniques et physico-chimiques obtenues sur ces tubes. Enfin, des exemples d'application en mer profonde destinés à comparer ces tubes composites aux tubes en acier sont présentés. Les premières conclusions de cette étude semblent confirmer l'intérêt de ce type de matériau pour ces applications. The new requirements for high-strength tubes created by thé current development of offshore oilfields led thé authors ta study thé development ot spécial composite tubes formed by thé spiral winding of high-strength thin steel strips coated with a polymerïzable epoxy resin. A particular method of overlapping thé steel strips makes the composite leakproof and leads to good mechanical properties: The physical and chemical properties of thé resin matrix also make for a low specific gravity and suitable résistance to corrosion coused by petroleum fluids, seawater or drilling mud. This preliminary article presents a simplified theoretical analysis of this type of composite structure, followed by an exp

Outcomes of experimental researches on stainless steel decontamination from radioactive contamination using electric slag remelting method

International Nuclear Information System (INIS)

Vurim, A.D.; Pakhnitz, A.V.; Trukhachev, A.G.; Bukhtoyarov, O.I.; Goncharov, A.Ye.

2003-01-01

Full text: Institute of Atomic Energy prepared and conducted the experiments the purpose of researching a possibility of applying of stainless steel electric slag remelting for its decontamination from radioactive contamination. The activities were conducted at participating of the specialists of Kurgan State University, Kurgan (Russian Federation). A stand, which includes the electroslag furnace (power - 150 kW, current - to 3000 A) and auxiliary equipment (the system of common and special ventilation, system of remote control, system of parameters measuring and registering and others) was created to conduct the experiments. The properties of slag compositions were researched in the course of experiments preparation. Oxide (CaO-Al 2 O 3 - CaO-SiO 2 - MgO-B 2 O 3 ) and fluoride-oxide (CaF 2 -SiO 2 - MgF 2 -SiO 2 ) slag systems and some their modifications were chosen to research physical and chemical properties. Physical and chemical properties of the slag systems were experimentally researched and it included: measuring of surface tension using the method of maximum pressure in a gas bubble (at the same time density was measured); measuring of slag alloys electrical conductivity; measuring of melt volt-ampere characteristics. The flue tubes of high temperature reactor gas cooling KET technological channels were chosen as a source of radioactive contaminated stainless steel. This reactor is meant for testing of the fuel pin and FA of the nuclear pulse propulsion. Decontamination effect for all the remelted flue tubes was indirectly confirmed by the outcomes of measuring of radioactive radiation dose rate of the materials, extracted of the crystallizer after experiments finishing. The outcomes of the experiments show that the following processes pass at electroslag remelting of radioactively contaminated steel: uranium extraction from steel; uranium transfer from steel to slag; saving or insignificant modification of steel initial composition; radionuclides deposing

Influence of the maximum applied magnetic field on the angular dependence of Magnetic Barkhausen Noise in API5L steels

Energy Technology Data Exchange (ETDEWEB)

Martínez-Ortiz, P. [Laboratorio de Evaluación No Destructiva Electromagnética (LENDE), ESIME-SEPI, Edif. Z-4, Instituto Politécnico Nacional, Zacatenco, México D.F. (Mexico); Pérez-Benítez, J.A., E-mail: japerezb@ipn.mx [Laboratorio de Evaluación No Destructiva Electromagnética (LENDE), ESIME-SEPI, Edif. Z-4, Instituto Politécnico Nacional, Zacatenco, México D.F. (Mexico); Espina-Hernández, J.H. [Laboratorio de Evaluación No Destructiva Electromagnética (LENDE), ESIME-SEPI, Edif. Z-4, Instituto Politécnico Nacional, Zacatenco, México D.F. (Mexico); Caleyo, F. [Departamento de Ingeniería Metalúrgica, ESIQIE, UPALM Edif. 7, Instituto Politécnico Nacional, Zacatenco, C.P. 07738 México D.F. (Mexico); Mehboob, N.; Grössinger, R. [Institute of Solid State Physics, Vienna University of Technology, Vienna A-1040 (Austria); Hallen, J.M. [Departamento de Ingeniería Metalúrgica, ESIQIE, UPALM Edif. 7, Instituto Politécnico Nacional, Zacatenco, C.P. 07738 México D.F. (Mexico)

2016-03-01

This work studies the influence of the maximum applied magnetic field on the angular dependence of the energy of the Magnetic Barkhausen Noise signal in three different API5L pipeline steels. The results show that the shape of the angular dependence of the Magnetic Barkhausen Noise energy changes with the increase of the amplitude of the applied magnetic field. This phenomenon is a consequence of the presence of unlike magnetization processes at different magnitudes of the applied magnetic field. The outcomes reveal the importance of controlling the value of the maximum applied field as parameter for the improvement of the MBN angular dependence measurements. - Highlights: • Study the angular dependence of MBN with applied field in three pipeline steels. • Reveals the change of this angular dependence with the increase applied field. • Explains this dependence based on the domain wall dynamics theory.

Influence of the maximum applied magnetic field on the angular dependence of Magnetic Barkhausen Noise in API5L steels

International Nuclear Information System (INIS)

Martínez-Ortiz, P.; Pérez-Benítez, J.A.; Espina-Hernández, J.H.; Caleyo, F.; Mehboob, N.; Grössinger, R.; Hallen, J.M.

2016-01-01

This work studies the influence of the maximum applied magnetic field on the angular dependence of the energy of the Magnetic Barkhausen Noise signal in three different API5L pipeline steels. The results show that the shape of the angular dependence of the Magnetic Barkhausen Noise energy changes with the increase of the amplitude of the applied magnetic field. This phenomenon is a consequence of the presence of unlike magnetization processes at different magnitudes of the applied magnetic field. The outcomes reveal the importance of controlling the value of the maximum applied field as parameter for the improvement of the MBN angular dependence measurements. - Highlights: • Study the angular dependence of MBN with applied field in three pipeline steels. • Reveals the change of this angular dependence with the increase applied field. • Explains this dependence based on the domain wall dynamics theory.

Brazing technology of Ti alloy/stainless steel dissimilar metal joint at system integrated modular advanced reactor

International Nuclear Information System (INIS)

Kwon, Sang Chul; Kim, Sung Ho; Kim, Yong Wan; Kim, Jong In

2001-02-01

For the technoldogy development of brazing Ti alloy to stainless steel joints used at SMART, the status of brazing technology development, brazing processes, and the brazing technology of Ti alloy and stainless steel are reviewed. Because fusion welding process cannot be applied due to the formation of intermetallic compounds in the weld metal, brazing joint was selected at the design. The joint part is assembled with a thread composed with male part of Ti alloy tube and female part of stainless tube. The gap in the thread will be filled with brazing filler metal. However, brittle Ti-Fe intermetallic compounds are formed at the surface of stainless steel through the diffusion of Ti at the melt. Brazing conditions should be set-up to reduce the formation of intermetallic compounds. For that, 3 kinds of Ag filler metals were selected as the candidates and heating will be done with induction and electric furnaces. Through measuring of joint strength according to the control of pre- and post-braze treatment, heating rate and heating time, optimal brazing method will be fixed. To qualify the brazing procedure and performance and to check defects in final product, the inspection plan will be established according to the req2wuirements of AWS and ASME

Brazing technology of Ti alloy/stainless steel dissimilar metal joint at system integrated modular advanced reactor

Energy Technology Data Exchange (ETDEWEB)

Kwon, Sang Chul; Kim, Sung Ho; Kim, Yong Wan; Kim, Jong In

2001-02-01

For the technoldogy development of brazing Ti alloy to stainless steel joints used at SMART, the status of brazing technology development, brazing processes, and the brazing technology of Ti alloy and stainless steel are reviewed. Because fusion welding process cannot be applied due to the formation of intermetallic compounds in the weld metal, brazing joint was selected at the design. The joint part is assembled with a thread composed with male part of Ti alloy tube and female part of stainless tube. The gap in the thread will be filled with brazing filler metal. However, brittle Ti-Fe intermetallic compounds are formed at the surface of stainless steel through the diffusion of Ti at the melt. Brazing conditions should be set-up to reduce the formation of intermetallic compounds. For that, 3 kinds of Ag filler metals were selected as the candidates and heating will be done with induction and electric furnaces. Through measuring of joint strength according to the control of pre- and post-braze treatment, heating rate and heating time, optimal brazing method will be fixed. To qualify the brazing procedure and performance and to check defects in final product, the inspection plan will be established according to the req2wuirements of AWS and ASME.

Method of and apparatus for use in joining tubular components and tube assemblies made thereby

International Nuclear Information System (INIS)

Percival, S.R.

1979-01-01

A method of joining difficult to weld materials involves the forming of a rolled joint. A particular application is the joining of zirconium alloy calandria tubes to stainless steel tube-plates in a SGHWR. (UK)

Detection of ''beading faults'' in welded tubes

International Nuclear Information System (INIS)

Mondot, J.

In the steel tube industry the word ''beading'' refers to a highly localised leak affecting the welded zone. During the pneumatic test its flow rate is generally very low no more than a few thousandths of a mm 3 /second. Detection of such a fault by this test is consequently slow, and those which are choked or at the limit of leakage may escape detection. For greater safety, the tube technician is now using non-destructive testing methods such as eddy-currents and ultrasonics [fr

Estimation of cobalt release from feed water heater tubes of BWRs

International Nuclear Information System (INIS)

Uchida, S.; Kitamura, M.; Ozawa, Y.

1983-01-01

To evaluate the release source of cobalt from heater tubes of the feed water line, release rate measurements were carried out by detecting 60 Co released from irradiated stainless steel in contact with neutral water at an oxygen concentration of 20 ppb. The dependences of cobalt release rate on temperature, flow velocity and exposure time were studied after 670 hours of release experiments, and an empirical equation (which is presented) was obtained in the temperature range from 150 to 240 deg C. A decrease in the cobalt release rate above 250 deg C was considered due to the formation of a protective oxide layer. From these data, the amount of cobalt released from individual feed water heaters was evaluated. It was demonstrated that low cobalt containing stainless steel was economically applied only in the higher temperature region of the heater (20% of the total surface) to reduce cobalt feed rate into the reactor (to approx. 1/2). (author)

On the performance of circular concrete-filled high strength steel columns under axial loading

Directory of Open Access Journals (Sweden)

Mohamed Mahmoud El-Heweity

2012-06-01

Full Text Available This work presents a numerical study to investigate the performance of circular high-strength steel tubes filled with concrete (CFT under monotonic axial loading. A model is developed to implement the material constitutive relationships and non-linearity. Calibration against previous experimental data shows good agreement. A parametric study is then conducted using the model and compared with codes provisions. Strength and ductility of confined concrete are of primary concern. Variables considered are yield stress of steel tube and column diameter. The assessment of column performance is based on axial load carrying capacities and enhancements of both strength and ductility due to confinement. Two parameters namely strength enhancement factor (Kf and ductility index (μ are clearly defined and introduced for assessment. Results indicate that both concrete strength and ductility of CFT columns are enhanced but to different extents. The ductile behaviors are significantly evident. The increase in yield stress of steel tube has a minimal effect on concrete strength but pronounced effect on concrete ductility. However, reduction in ductility is associated with using high-tensile steel of Grade 70. The overall findings indicate that the use of high-strength tube in CFT columns is not promising. This finding may seriously be considered in seismic design.

Flaw Detection using Electromagneticc Acourstic Resonance for a Tube of NPP

Energy Technology Data Exchange (ETDEWEB)

Lee, Dong Min; Kim, Yong Kwon; Choi, Sang Hoon [KEPCO, Daejeon (Korea, Republic of)

2016-05-15

We present preliminary experimental verification of the proposed method and show that the defects on steel tubes can be detected based on changes in resonant frequencies. The result of this study showed that the electromagnetic acoustic resonance technique can detect notch defects on the tube and the changes in resonant frequencies are approximately proportional to the width of defect.

Composition and corrosion properties of high-temperature oxide films on steel type 18-10

International Nuclear Information System (INIS)

Vakulenko, B.F.; Morozov, O.N.; Chernysheva, M.V.

1985-01-01

The composition and propeties of oxide films, formed in the process of tube production of steel type 18-10, as well as the behaviour of the steels coated with oxide films under operating conditions of NPP heat-exchange equipment at the 20-300 deg C temperatures are determined. It is found, that the films have a good adhesion to the steel surface and repeat the metal structure without interfering with, the surface defect determination. Introduction of the NaNO 2 corrosion inhibitor decreases the film destruction rate to the level of the base metal corrosion. It is found acceptable to use tubes of steel 18-10 coated with dense oxide films in the heat-exchange and water supply systems of NPP

Study of the experimental parameters associated to the determination of residual macro stresses in stainless steel tubes, through x-ray diffraction method

International Nuclear Information System (INIS)

Guimaraes, L.R.

1990-01-01

The basic principles related to the determination of residual macro stresses by X-rays diffractometry are present, whereas different techniques associated with the respective experimental errors are discussed. The residual stresses in two 304 L stainless steel tubes were measured using three models of diffractometers, Rigaku SG-8, Jeol JDX-11PA and Rigaku Strainflex. The measured values of stresses as well as the reproducibilities are examined. The suitability of peak location method, by fitting three data points to the parabolic function, is discussed through values of position and intensity obtained by two of the above diffractometers. (author)

Study of the experimental parameters associated to the determination of residual macro stresses in stainless steel tubes through x-rays diffraction method

International Nuclear Information System (INIS)

Guimaraes, L.R.

1990-01-01

The basic principles related to the determination of residual macro stresses by X-rays diffractometry are present, whereas different techniques associated with the respective experimental errors are discussed. The residual stresses in two 304 L stainless steel tubes were measured using three models of diffractometers, Rigaku SG-8, Jeol JDX-11PA and Rigaku Strainflex. The measured values of stresses as well as the reproducibilities are examined. The suitability of peak location method, by fitting three data points to the parabolic function, is discussed through values of position and intensity obtained by two of the above diffractometers. (author)

Lightweight, Low-CTE Tubes Made From Biaxially Oriented LCPs

Science.gov (United States)

Rubin, Leslie; Federico, Frank; Formato, Richard; Larouco, John; Slager, William

2004-01-01

Tubes made from biaxially oriented liquid-crystal polymers (LCPs) have been developed for use as penetrations on cryogenic tanks. ( Penetrations in this context denotes feed lines, vent lines, and sensor tubes, all of which contribute to the undesired conduction of heat into the tanks.) In comparison with corresponding prior cryogenic-tank penetrations made from stainless steels and nickel alloys, the LCP penetrations offer advantages of less weight and less thermal conduction. An additional major advantage of LCP components is that one can tailor their coefficients of thermal expansion (CTEs). The estimated cost of continuous production of LCP tubes of typical sizes is about $1.27/ft ($4.17/m) [based on 1998 prices]. LCP tubes that are compatible with liquid oxygen and that feature tailored biaxial molecular orientation and quasi-isotropic properties (including quasi-isotropic CTE) have been fabricated by a combination of proprietary and patented techniques that involve the use of counterrotating dies (CRDs). Tailoring of the angle of molecular orientation is what makes it possible to tailor the CTE over a wide range to match the CTEs of adjacent penetrations of other tank components; this, in turn, makes it possible to minimize differential-thermal expansion stresses that arise during thermal cycling. The fabrication of biaxially oriented LCP tubes by use of CRDs is not new in itself. The novelty of the present development lies in tailoring the orientations and thus the CTEs and other mechanical properties of the LCPs for the intended cryogenic applications and in modifications of the CRDs for this purpose. The LCP tubes and the 304-stainless-steel tubes that the LCP tubes were intended to supplant were tested with respect to burst strength, permeability, thermal conductivity, and CTE.

Phase formation at bonded vanadium and stainless steel interfaces

International Nuclear Information System (INIS)

Summers, T.S.E.

1992-01-01

The interface between vanadium bonded to stainless steel was studies to determine whether a brittle phase formed during three joining operations. Inertia friction welds between V and 21-6-9 stainless steel were examined using TEM. In the as-welded condition, a continuous, polygranular intermetallic layer about 0.25 μm thick was present at the interface. This layer grew to about 50 μm thick during heat treatment at 1000 degrees C for two hours. Analysis of electron diffraction patterns confirmed that this intermetallic was the ω phase. The interface between vanadium and type 304, SANDVIK SAF 2205, and 21-6-9 stainless steel bonded by a co-extrusion process had intermetallic particles at the interface in the as-extruded condition. Heat treatment at 1000 degrees C for two hours caused these particles to grow into continuous layers in all three cases. Based on the appearance, composition and hardness of this interfacial intermetallic, it was also concluded to be ω phase. Bonding V to type 430 stainless steel by co-extrusion caused V-rich carbides to form at the interface due to the higher concentration of C in the type 430 than in the other stainless steels investigated. The carbide particles initially present grew into a continuous layer during a two-hour heat treatment at 1000 degrees C. Co-hipping 21-6-9 stainless steel tubing with V rod resulted in slightly more concentric specimens than the co-extruded ones, but a continuous layer of the ω phase formed during the hipping operation. This brittle layer could initiate failure during subsequent forming operations. The vanadium near the stainless steel interface in the co-extruded and co-hipped tubing in some cases was harder than before heat treatment. It was concluded that this hardening was due to thermal straining during cooling following heat treatment and that thermal strains might present a greater problem than seen here when longer tubes are used in actual applications

Magnetic memory signals variation induced by applied magnetic field and static tensile stress in ferromagnetic steel

International Nuclear Information System (INIS)

Huang, Haihong; Yang, Cheng; Qian, Zhengchun; Han, Gang; Liu, Zhifeng

2016-01-01

Stress can induce a spontaneous magnetic field in ferromagnetic steel under the excitation of geomagnetic field. In order to investigate the impact of applied magnetic field and tensile stress on variation of the residual magnetic signals on the surface of ferromagnetic materials, static tensile tests of Q235 structural steel were carried out, with the normal component of the residual magnetic signals, H p (y), induced by applied magnetic fields with different intensities measured through the tensile tests. The H p (y), its slope coefficient K S and maximum gradient K max changing with the applied magnetic field H and tensile stress were observed. Results show that the magnitude of H p (y) and its slope coefficient K S increase linearly with the increase of stress in the elastic deformation stage. Under yield stress, H p (y) and K S reach its maximum, and then decrease slightly with further increase of stress. Applied magnetic field affects the magnitude of H p (y) instead of changing the signal curve′s profile; and the magnitude of H p (y), K S , K max and the change rate of K S increase with the increase of applied magnetic field. The phenomenon is also discussed from the viewpoint of magnetic charge in ferromagnetic materials. - Highlights: • We investigated how applied magnetic field and tensile stress impact H p (y) signals. • Magnitude of H p (y), K S and K max increase with the increase of applied magnetic field. • Both applied magnetic field and tensile stress impact material magnetic permeability. • Applied magnetic field can help to evaluate the stress distribution of components.

Fatigue crack growth behaviour of 21/4Cr1Mo steel tube at elevated temperature

International Nuclear Information System (INIS)

Bulloch, J.H.; Buchanan, L.W.

1987-01-01

The fatigue crack growth characteristics of 21/4Cr1Mo steel tube have been examined at 588 0 C over the frequency range 0.02-20 Hz and dwell time range 10-960 min. All tests were conducted under load control in laboratory air at an R-ratio of 0.5. The elevated temperature fatigue crack growth characteristics were adequately described in terms of the stress intensity range ΔKAPPA. The continuous cyclic test data exhibited a significant effect of frequency that agreed well with predicted effects using a simple mathematical model of the high temperature fatigue process. With the dwell time range of 10-100 min there was a significant dwell time effect on the critical ΔKAPPA level for creep-fatigue interactive growth. At dwell times > 100 min the dwell time effect saturates. When creep-fatigue interactive growth occurs, growth rates reside above the maximum for continuum-controlled fatigue crack growth, and exhibit a da/dN varies as ΔKAPPA 10 dependence; failure is then intergranular in nature. (author)

Influence of applied stress on swelling behavior in Type 304 stainless steel

International Nuclear Information System (INIS)

Igata, N.; Fujihira, T.; Kohno, Y.; Tsunakawa, M.

1984-01-01

The swelling behavior of Type 304 stainless steel during stress application was investigated by means of electron irradiation using a high-voltage electron microscope (HVEM). The dose dependence of swelling under stress is similar to the linearafter-incubation swelling scheme of other electron irradiation studies. The effect of applied stress on the swelling characteristics appeared through the control of incubation regime of swelling rather than of the swelling rate. The incubation dose first increases, then decreases, and increases again with increasing applied stress. The prominent finding in this study, based on the advantage of HVEM in situ observation, is that the saturated void density is equal to the number density of interstitial dislocation loops observed in the early stage of irradiation. Essentially, applied stress affects the loop nucleation process. The dislocation loop density then affects the incubation dose of swelling through its control of dislocation behavior and the saturation dose of dislocation density

Boiler tube failure prevention in fossil fired boilers

International Nuclear Information System (INIS)

Townsend, R.D.

1993-01-01

It is the common experience of power generating companies worldwide that the main causes of forced outages on power plant are those due to boiler tube failures on fossil units. The main reason for the large number of failures are the severe environmental conditions in fossil boilers as the effects of stress, temperature, temperature gradients, corrosion, erosion and vibration combine to produce degradation of the tube steel. Corrosion by oxidation, by combustion products and by impure boiler water can significantly reduce the tube wall thickness and result in failure of a tube many years before its designed service life. Errors can also occur in the design manufacturer, storage, operation, and maintenance of boiler tubing and the wrong material installed in a critical location can lead to premature failure. Altogether, experts in the US and UK, from many different disciplines, have identified seven broad categories of boiler tube failure mechanisms. 1 tab., 2 figs

Qualification of stainless steel for OTEC heat exchanger tubes

Energy Technology Data Exchange (ETDEWEB)

LaQue, F.L.

1979-01-01

The history of the AL-6X alloy is reviewed and its credentials as a candidate for use as tubing in Ocean Thermal Energy Conversion Heat Exchangers are examined. Qualification is based on results of accelerated tests using ferric chloride for resistance to crevice corrosion and pitting, long-time crevice corrosion and pitting tests in natural sea water and anticipated resistance to attack by ammonia and mixtures of ammonia and sea water. Since the alloy has no natural resistance to fouling by marine organisms, it must be able to accomodate action to prevent fouling by chlorination or to remove it by mechanical cleaning techniques or appropriate chemical cleaning methods. The satisfactory behavior indicated by the various accelerated and long-time corrosion tests has been confirmed by excellent performance of several million feet of tubing in condensers in coastal power plants. Early evaluation tests demonstrated the need for proper heat treatment to avoid the presence of a sigma phase, which promoted severe pitting of some, but not all, specimens in tests in natural sea water. The available data qualify the AL-6X alloy as being a satisfactory alternate to titanium for tubes in OTEC heat exchangers.

Electrochemical aspects of stainless steel behaviour in biocorrosive environment

International Nuclear Information System (INIS)

Feron, D.

1990-01-01

Electrochemical measurements have been used to evaluate and follow, to understand and control microbial induced corrosion of stainless steels. Results include seawater loop tests and laboratory-based microbiological experiments. With natural flowing seawater, impedance spectroscopy measurements have been used to evaluate and follow biofilms on stainless steel tube-electrodes. With batch cultures of single bacterial strain (Sulphate Reducing Bacteria), open-circuit potential measurements and polarization curves performed on 316 L and 430 Ti stainless steels, have shown that the corrosion behaviour of these stainless steels is mainly dependent on the sulphide content of the culture media [fr

Manufacturing test of large scale hollow capsule and long length cladding in the large scale oxide dispersion strengthened (ODS) martensitic steel

International Nuclear Information System (INIS)

Narita, Takeshi; Ukai, Shigeharu; Kaito, Takeji; Ohtsuka, Satoshi; Fujiwara, Masayuki

2004-04-01

Mass production capability of oxide dispersion strengthened (ODS) martensitic steel cladding (9Cr) has being evaluated in the Phase II of the Feasibility Studies on Commercialized Fast Reactor Cycle System. The cost for manufacturing mother tube (raw materials powder production, mechanical alloying (MA) by ball mill, canning, hot extrusion, and machining) is a dominant factor in the total cost for manufacturing ODS ferritic steel cladding. In this study, the large-sale 9Cr-ODS martensitic steel mother tube which is made with a large-scale hollow capsule, and long length claddings were manufactured, and the applicability of these processes was evaluated. Following results were obtained in this study. (1) Manufacturing the large scale mother tube in the dimension of 32 mm OD, 21 mm ID, and 2 m length has been successfully carried out using large scale hollow capsule. This mother tube has a high degree of accuracy in size. (2) The chemical composition and the micro structure of the manufactured mother tube are similar to the existing mother tube manufactured by a small scale can. And the remarkable difference between the bottom and top sides in the manufactured mother tube has not been observed. (3) The long length cladding has been successfully manufactured from the large scale mother tube which was made using a large scale hollow capsule. (4) For reducing the manufacturing cost of the ODS steel claddings, manufacturing process of the mother tubes using a large scale hollow capsules is promising. (author)

Composite Coiled Tubing for Extended Reach in Horizontal Oil Wells

DEFF Research Database (Denmark)

Costache, Andrei; Berggreen, Christian

2017-01-01

Conventional steel coiled tubing cannot reach along the entire length of very long horizontal oil wells. A lighter and more buoyant coiled tube is made possible using composite materials. The high stiffness to weight ratio of fiber reinforced polymers, coupled with a lower coefficient of friction......, has the potential of greatly extending the reach in horizontal oil wells. This study shows how to design composite coiled tubing and gives a comprehensive discussion about the most influential parameters. Several solutions, using glass-fiber and carbon are considered. Finite element models are used...

Method for decontaminating stainless cladding tubes

International Nuclear Information System (INIS)

Komatsu, Fumiaki.

1986-01-01

Purpose: To form an oxide film over the surface of stainless cladding tubes and to efficiently remove radioactive materials from the steel surface together with the oxide layer by the use of an acid water solution. Method: After the removal of water from cladding tubes that have passed through the re-processing process, an oxide film is formed on the surface of the cladding tubes by heating over 400 deg C in an oxidizing atmosphere and thereafter washed again in an acid water solution. When the cladding tubes are thus oxidized once, the stainless base metal itself is oxidized, an oxide layer of several 10 μm or more being formed thereon. In consequence, since the oxide layer is far inferior in corrosion resistance to stainless metals, a pickling liquid easily penetrates into the stainless metal through the oxide layer, thereby remarkably promoting the peeling of the layer from the base metal surface and also improving the residual radioactive material removing efficiency together. (Takahashi, M.)

The root caused analysis of leakaged heat exchanger tube

International Nuclear Information System (INIS)

Shamsudin, Shaiful Rizam; Salleh, M.A.A. Mohd; Rahmat, Azmi; Anuar, Mohd Arif; Harun, Mohd; Zayid, Hafizal; Noor, Mazlee Mohd

2015-01-01

AISI type 316L stainless steel was used as a heat exchanger tube material in an inter-cooler column. After less than a year of operation, severe corrosion failures occurred and a transverse opening leakage was observed on one of the heat exchanger tubes. The failed tube was carefully analyzed using various metallurgical laboratory equipments. The root cause of the tube leakage was believed due to the presence of horizontal micro and macro pores as a hydrogen gas entrapment during casting of the parent ingot. The overlapped and gaping pores formed notch on the shell side of the tube surface, and it increasingly evident when the use of a high-energy water-jet and metal brush as cleaning procedure results in an establishment of pitting type local-action corrosion cells penetrated the tube wall. As a result, corrosive fluid in the tube side dissolved into the cooling water, accelerating the corrosion process.

Materials Integrity Analysis for Application of Hyper Duplex Stainless Steels to Korean Nuclear Power Plants

International Nuclear Information System (INIS)

Chang, Hyun Young; Park, Heung Bae; Park, Yong Soo; Kim, Soon Tae; Kim, Young Sik; Kim, Kwang Tae; Jhang, Yoon Young

2010-01-01

Hyper duplex stainless steels have been developed in Korea for the purpose of application to the seawater system of Korean nuclear power plants. This system supplies seawater to cooling water heat exchanger tubes, related pipes and chlorine injection system. In normal operation, seawater is supplied to heat exchanger through the exit of circulating water pump headers, and the heat exchanged sea water is extracted to the discharge pipes in circulating water system connected to the circulating water discharge lines. The high flow velocity of some part of seawater system in nuclear power plants accelerates damages of components. Therefore, high strength and high corrosion resistant steels need to be applied for this environment. Hyper duplex stainless steel (27Cr-7.0Ni-2.5Mo-3.2W-0.35N) has been newly developed in Korea and is being improved for applying to nuclear power plants. In this study, the physical and mechanical properties and corrosion resistance of newly developed materials are quantitatively evaluated in comparative to commercial stainless steels in other countries. The properties of weld and HAZ (heat affected zone) are analyzed and the best compositions are suggested. The optimum conditions in welding process are derived for ensuring the volume fraction of ferrite(α) and austenite(γ) in HAZ and controlling weld cracks. For applying these materials to the seawater heat exchanger, CCT and CPT in weldments are measured. As a result of all experiments, it was found that the newly developed hyper duplex stainless steel WREMBA has higher corrosion resistance and mechanical properties than those of super austenitic stainless steels including welded area. It is expected to be a promising material for seawater systems of Korean nuclear power plants

SEISMIC RESISTING PERFORMANCE OF A NEW DOUBLE TUBE HYBRID SYSTEM FOR MULTI-STORY BUILDINGS

OpenAIRE

Nasruddin

2012-01-01

Investigation on Double Tube Hybrid System (DTHS) through experimental work and analytical study are conducted as a part of the proposal on the seismic design method for Double Tubes Hybrid System (DTHS) for buildings. This structural system comprises Energy Dissipation Structural Walls (EDSW) as the interior tube and Spandrel Wall Frame (SWF) as the exterior tube. EDSW is composed of two reinforced concrete walls linked by steel coupling girders. The RC walls are not anchored to the foundati...

Thermal transport properties of helium, helium--air mixtures, water, and tubing steel used in the CACHE program to compute HTGR auxiliary heat exchanger performance

International Nuclear Information System (INIS)

Tallackson, J.R.

1976-02-01

A description is presented of the thermal transport properties of the materials involved in digital computer calculations of heat transfer rates by the core auxiliary heat exchangers in large HTGR nuclear steam supply systems. These materials are pure helium, mixtures of helium with common gases having molecular weights in the range of 28 to 32, alloy steel tubing, and water. For use in programmed computations the viscosity, thermal conductivity, and specific heat are represented primarily by equations augmented by curves and tabulations. Materials supporting the development and selection of the property equations are included

Organic monolith frits encased in polyether ether ketone tubing with improved durability for liquid chromatography.

Science.gov (United States)

Park, Sin Young; Cheong, Won Jo

2015-09-01

This study introduces a preparation method for polymer-encased monolith frits with improved durability for liquid chromatography columns. The inner surface of the polyether ether ketone tubing is pretreated with sulfuric acid in the presence of catalysts (vanadium oxide and sodium sulfate). The tubing was rinsed with water and acetone, flushed with nitrogen, and treated with glycidyl methacrylate. After washing, the monolith reaction mixture composed of lauryl methacrylate, ethylene glycol dimethacrylate, initiator, and porogenic solvent was filled in the tubing and subjected to in situ polymerization. The tubing was cut into thin slices and used as frits for microcolumns. To check their durability, the frit slices were placed in a vial and a heavy impact was applied on the vial by a vortex mixer for various periods. The frits made in the presence of catalysts were found to be more durable than those made without catalysts. Furthermore, when the monolith-incorporated tubing was used as a chromatography column, the column prepared in the presence of catalysts resulted in a better separation efficiency. The separation performance of the columns installed with the polyether ether ketone encased monolith frits was comparable to that of the columns installed with the commercial stainless-steel screen frits. © 2015 WILEY-VCH Verlag GmbH & Co. KGaA, Weinheim.

Hydrogen attack evaluation of boiler tube using ultrasonic wave

International Nuclear Information System (INIS)

Won, Soon Ho; Hyun, Yang Ki; Lee, Jong O; Cho, Kyung Shik; Lee, Jae Do

2001-01-01

The presence of hydrogen in industrial plants is a source of damage. Hydrogen attack is one such form of degradation and often causing large tube ruptures that necessitate an immediate shutdown. Hydrogen attack may reduce the fracture toughness as well as the strength of steels. This reduction is caused partially by the presence of cavities and microcracks at the grain boundaries. In the past several techniques have been used with limited results. This paper describes the application of an ultrasonic velocity, attenuation and backscatter techniques for detecting the presence of hydrogen damage in utility boiler tubes. Ultrasonic tests showed a decrease in wave velocity and an increase in attenuation. Such results demonstrate the potential for ultrasonic nondestructive testing to quantify damage. Based on this study, recommendations are that both velocity and attenuation be used to detect hydrogen attack in steels.

Magnetic memory signals variation induced by applied magnetic field and static tensile stress in ferromagnetic steel

Energy Technology Data Exchange (ETDEWEB)

Huang, Haihong, E-mail: huanghaihong@hfut.edu.cn; Yang, Cheng; Qian, Zhengchun; Han, Gang; Liu, Zhifeng

2016-10-15

Stress can induce a spontaneous magnetic field in ferromagnetic steel under the excitation of geomagnetic field. In order to investigate the impact of applied magnetic field and tensile stress on variation of the residual magnetic signals on the surface of ferromagnetic materials, static tensile tests of Q235 structural steel were carried out, with the normal component of the residual magnetic signals, H{sub p}(y), induced by applied magnetic fields with different intensities measured through the tensile tests. The H{sub p}(y), its slope coefficient K{sub S} and maximum gradient K{sub max} changing with the applied magnetic field H and tensile stress were observed. Results show that the magnitude of H{sub p}(y) and its slope coefficient K{sub S} increase linearly with the increase of stress in the elastic deformation stage. Under yield stress, H{sub p}(y) and K{sub S} reach its maximum, and then decrease slightly with further increase of stress. Applied magnetic field affects the magnitude of H{sub p}(y) instead of changing the signal curve′s profile; and the magnitude of H{sub p}(y), K{sub S}, K{sub max} and the change rate of K{sub S} increase with the increase of applied magnetic field. The phenomenon is also discussed from the viewpoint of magnetic charge in ferromagnetic materials. - Highlights: • We investigated how applied magnetic field and tensile stress impact H{sub p}(y) signals. • Magnitude of H{sub p}(y), K{sub S} and K{sub max} increase with the increase of applied magnetic field. • Both applied magnetic field and tensile stress impact material magnetic permeability. • Applied magnetic field can help to evaluate the stress distribution of components.

Expansion lyre-shaped tube

International Nuclear Information System (INIS)

Andro, Jean.

1973-01-01

The invention relates the expansion lyre-shaped tube portions formed in dudgeoned tubular bundles between two bottom plates. An expansion lyre comprises at least two sets of tubes of unequal lengths coplanar and symmetrical with respect to the main tube axis, with connecting portions between the tubes forming said sets. The invention applies to apparatus such as heat exchangers, heaters, superheaters or breeders [fr

A computational approach for thermomechanical fatigue life prediction of dissimilarly welded superheater tubes

Energy Technology Data Exchange (ETDEWEB)

Krishnasamy, Ram-Kumar; Seifert, Thomas; Siegele, Dieter [Fraunhofer-Institut fuer Werkstoffmechanik (IWM), Freiburg im Breisgau (Germany)

2010-07-01

In this paper a computational approach for fatigue life prediction of dissimilarly welded superheater tubes is presented and applied to a dissimilar weld between tubes made of the nickel base alloy Alloy617 tube and the 12% chromium steel VM12. The approach comprises the calculation of the residual stresses in the welded tubes with a multi-pass dissimilar welding simulation, the relaxation of the residual stresses in a post weld heat treatment (PWHT) simulation and the fatigue life prediction using the remaining residual stresses as initial condition. A cyclic fiscoplasticity model is used to calculate the transient stresses and strains under thermocyclic service loadings. The fatigue life is predicted with a damage parameter which is based on fracture mechanics. The adjustable parameters of the model are determined based on LCF and TMF experiments. The simulations show, that the residual stresses that remain after PWHT further relax in the first loading cycles. The predicted fatigue lives depend on the residual stresses and, thus, on the choice of the loading cycle in which the damage parameter is evaluated. It the first loading cycle, where residual stresses are still present, is considered, lower fatigue lives are predicted compared to predictions considering loading cycles with relaxed residual stresses. (orig.)

Analysis of a multi pass weld of a thick walled tube made of austenitic stainless steel X6 CrNiNb 18 10

International Nuclear Information System (INIS)

Scholtes, B.; Zinn, W.; Ilg, U.; Backfisch, W.; Gibmeier, J.; Kirch, D.

2006-01-01

In this paper, microstructure and residual stresses of a multi pass welding of a thick-walled tube made of austenitic stainless steel X6 CrNiNb 18 10 (1.4550) are systematically characterized and assessed. Results of microstructural and phase analyses, residual stress and hardness measurements as well as of a tensile test using micro specimen and SEM analyses are presented. Using these data, plastic deformations occurring during the welding process in the vicinity of the weld seam are evaluated. Finally, consequences of an additional heat treatment at 400 C/24 h are studied. (Abstract Copyright [2006], Wiley Periodicals, Inc.) [de

Evaluation of the TIG welding mechanical behavior in AISI 316 tubes for fuel rods

International Nuclear Information System (INIS)

Bittencourt, M.S.Q.; Carvalho Perdigao, S. de

1985-10-01

The effect of service temperature, the mechanical resistance and the creep behaviour of a steel which is intendend to be used as fuel rods in Nuclear Reactors was investigated. The tests were performed in seamless tubes of austenitic stainless steel, AISI 316, 20% cold worked, TIG welded. (Author) [pt

Manufacture of thin-walled clad tubes by pressure welding of roll bonded sheets

Science.gov (United States)

Schmidt, Hans Christian; Grydin, Olexandr; Stolbchenko, Mykhailo; Homberg, Werner; Schaper, Mirko

2017-10-01

Clad tubes are commonly manufactured by fusion welding of roll bonded metal sheets or, mechanically, by hydroforming. In this work, a new approach towards the manufacture of thin-walled tubes with an outer diameter to wall thickness ratio of about 12 is investigated, involving the pressure welding of hot roll bonded aluminium-steel strips. By preparing non-welded edges during the roll bonding process, the strips can be zip-folded and (cold) pressure welded together. This process routine could be used to manufacture clad tubes in a continuous process. In order to investigate the process, sample tube sections with a wall thickness of 2.1 mm were manufactured by U-and O-bending from hot roll bonded aluminium-stainless steel strips. The forming and welding were carried out in a temperature range between RT and 400°C. It was found that, with the given geometry, a pressure weld is established at temperatures starting above 100°C. The tensile tests yield a maximum bond strength at 340°C. Micrograph images show a consistent weld of the aluminium layer over the whole tube section.

The results of investigation and the analysis of the mechanical properties of L485MB steel used for gas-pipelines construction

International Nuclear Information System (INIS)

Wasiak, J.; Szteke, W.; Bilous, W.; Hajewska, E.; Wagner, T.; Przyborska, M.

2001-01-01

In the paper results of mechanical properties investigation carried out on two sectors of the tube made of L485MB steel cutting out from the gas pipeline after stress test are described. The calculation of the critical dimensions of cracks in examined material is given. The diagnostic programme SACC serving to the evaluation of the exploitation safety of elements with cracks was applied. (author)

Creep and creep rupture properties of cladding tube (type 316) in high temperature sodium

International Nuclear Information System (INIS)

Atsumo, H.

1977-01-01

The thin walled small sized seamless AISI 316 steel tubes, which are designated to be domestically used as the fuel cladding tube for sodium cooled fast breeder reactors in Japan, are irradiated in the following sodium of high temperature in the range of 370 deg. C to 700 deg. C, and receive gradually increased internal pressure caused by the fission produced gas generating from the nuclear fuel burn-up inside the cladding tube. Consequently, the creep behavior of fuel cladding tubes under a high temperature sodium environment is an important problem which must be determined and clarified together with their characteristic features under irradiation and in air. In relation to the creep performance of fuel cladding tubes made of AISI 316 steel and other comparable austenitic stainless steels, hardly any studies are found that are made systematically to examine the effect of sodium with sodium purity as parameter or any comparative studies with in-air data at various different temperatures. The present research work was aimed to obtain certain basic design data relating to in-sodium creep performance of the domestic made fuel cladding tubes for fast breeder reactors, and also to gain further date as considered necessary under several sodium conditions. That is, together with establishment of the technology for tensile creep test and internal pressure creep rupture test in flowing sodium of high temperature, a series of tests and studies were performed on the trial made cladding tubes of AISI Type-316 steel. In the first place, two kinds of purity conditions of sodium, close to the actual reactor-operating condition, (oxygen concentration of 10 ppm and 5 ppm respectively) were established, and then uniaxial tensile creep test and rupture test under various temperatures were performed and the resulting data were compared and evaluated against the in-air data. Then, secondly, an internal pressure creep rupture test was conducted under a single purity sodium environment

Visual beam tube inspection at the TRIGA reactor Vienna

International Nuclear Information System (INIS)

Boeck, H.; Musilek, A.; Villa, M.

2006-01-01

Of the four TRIGA beam tubes two have been visually inspected in 1985. Prior to the inspection the reactor was shut down for 3 weeks. The fuel elements around the beam tubes were removed. Stainless steel dummy elements were inserted in the fuel positions to shield the core radiation. The active part of the Fast Rabbit Tube was removed into the beam tube loading device and transferred to an interim storage: Front dose rate was ∼ 50 mSv/h. Generally the beam tube was very clean, after the last inspection about 30 years ago. A1 cm cut was observed at the beam tube front end. A rigid endoscope was used to check the beam tube's inner surface using a 90 degree deflection objective and photo- and video equipment. The direct dose rate in front of the beam tube was about 30 mSv/h. The beam tube was vacuum cleaned. A corroded shielding tank containing boric acid has leaked. A wooden collimator partially disintegrating due to extreme temperature was removed from beam tube D. Documentation of the inspection for visible defects is produced for later comparison

Resistance to pitting corrosion in ferritic and austenitic/ferritic steels

International Nuclear Information System (INIS)

De Bouvier, O.

1995-01-01

Stainless steel tubes carrying raw water are potentially vulnerable to pitting corrosion. With a view to minimizing the corrosion risk in the river-water-cooled condensers at PWR power plant, a study was conducted to determine initiation conditions and incubation durations for pitting corrosion in stagnant water. As a result, condenser tubes in Z2 CI 18 (439) or Z2 CT 18-10 (304L) steels were phased out in favour of Z2 CND 16-32 (316L) stainless steel. The same question can be yield for other applications and especially for all types of exchangers for use in electrical applications. This study sought to assess alternative methods for estimating pitting corrosion, and to check the results of these methods against the actual behaviour of studied steels. The study covered ferritic steels (439, 444, 290Mo), austenitic steel (316L) and austenitic/ferritic steels (Uranus 35N, 45N, 47N, 52N). Two approaches were adopted: laboratory tests to compare pitting corrosion risks on different materials, and tests for characterizing the behaviour of steels exposed to river water. The study begins with a laboratory tests that yield an arbitrary parameter for quantifying pitting corrosion resistance. One method involves measuring the pitting temperature in an aggressive ferric chloride solution. Other methods measure the pitting potential, either statistically (Multipit method) or deterministically (polarization curve). We then go on to discuss tests under simulated life-like conditions, involving repeated immersions in water from the Seine. (author). 9 refs., 13 figs, 9 tabs

The development and application of overheating failure model of FBR steam generator tubes. 3

International Nuclear Information System (INIS)

Miyake, Osamu; Hamada, Hirotsugu; Tanabe, Hiromi; Wada, Yusaku; Miyakawa, Akira; Okabe, Ayao; Nakai, Ryodai; Hiroi, Hiroshi

2002-03-01

The model has been developed for the assessment of the overheating tube failure in an event of sodium-water reaction accident of fast breeder reactor's steam generators (SGs). The model has been applied to the Monju SG studies. Major results obtained in the studies are as follows: 1. To evaluate the structural integrity of tube material, the strength standard for 2. 25Cr-1Mo steel was established taking account of time dependent effect based on the high temperature (700-1200degC) creep data. This standard has been validated with the tube rupture simulation test data. 2. The conditions for overheating by the high temperature reaction were determined by use of the SWAT-3 experimental data. The realistic local heating conditions (reaction zone temperature and related heat transfer conditions) for the sodium-water reaction were proposed as the cosine-shaped temperature profile. 3. For the cooling effects inside of target tubes, LWR's studies of critical heat flux (CHF) and post-CHF heat transfer correlations have been examined and considered in the model. 4. The model has been validated with experimental data obtained by SWAT-3 and LLTR. The results were satisfactory with conservatism. The PFR superheater leak event in 1987 was studied, and the cause of event and the effectiveness of the improvement after the leak event could be identified by the analysis. 5. The model has been applied to the Monju SG studies. It is revealed consequently that no tube failure occurs in 100%, 40%, and 10% water flow operating conditions when an initial leak is detected by the cover gas pressure detection system. (author)

High-speed imaging of inhomogeneous ignition in a shock tube

Science.gov (United States)

Tulgestke, A. M.; Johnson, S. E.; Davidson, D. F.; Hanson, R. K.

2018-05-01

Homogeneous and inhomogeneous ignition of real and surrogate fuels were imaged in two Stanford shock tubes, revealing the influence of small particle fragmentation. n-Heptane, iso-octane, and Jet A were studied, each mixed in an oxidizer containing 21% oxygen and ignited at low temperatures (900-1000 K), low pressures (1-2 atm), with an equivalence ratio of 0.5. Visible images (350-1050 nm) were captured through the shock tube endwall using a high-speed camera. Particles were found to arrive near the endwalls of the shock tubes approximately 5 ms after reflection of the incident shock wave. Reflected shock wave experiments using diaphragm materials of Lexan and steel were investigated. Particles collected from the shock tubes after each experiment were found to match the material of the diaphragm burst during the experiment. Following each experiment, the shock tubes were cleaned by scrubbing with cotton cloths soaked with acetone. Particles were observed to fragment after arrival near the endwall, often leading to inhomogeneous ignition of the fuel. Distinctly more particles were observed during experiments using steel diaphragms. In experiments exhibiting inhomogeneous ignition, flames were observed to grow radially until all the fuel within the cross section of the shock tube had been consumed. The influence of diluent gas (argon or helium) was also investigated. The use of He diluent gas was found to suppress the number of particles capable of causing inhomogeneous flames. The use of He thus allowed time history studies of ignition to extend past the test times that would have been limited by inhomogeneous ignition.

Analysis of defect tubes of fast reactor heat exchanger

International Nuclear Information System (INIS)

Rukhlyada, N.Ya.

2014-01-01

The experimental Auger electron spectroscopy and X-ray diffraction microanalysis data of laboratory investigations of defect tubes of heat exchanger with sodium coolant are presented. Element distribution through depth of corrosion layers form on the side of coolant (sodium) and on the surface contacting with steam in heat exchanger tube is studied. Sodium presence through all thickness of the tube is determined. It is shown that treatment of 12Cr18N9 steel surface by plasma pulses decreases intergranular corrosion susceptibility. It is related with structural changes of surface layer (∼ 20 μm), its enrichment by chromium and formation of chromium oxide protective film [ru

Tribological Properties of Nanometric Atomic Layer Depositions Applied on AISI 420 Stainless Steel

Directory of Open Access Journals (Sweden)

E. Marin

2013-09-01

Full Text Available Atomic Layer Deposition ( ALD is a modern technique that Allows to deposit nanometric, conformal coatings on almost any kind of substrates, from plastics to ceramic, metals or even composites. ALD coatings are not dependent on the morphology of the substrate and are only regulated by the composition of the precursors, the chamber temperature and the number of cycles. In this work, mono- and bi -layer nanometric, protective low-temperature ALD Coatings, based on Al2O3 and TiO2 were applied on AISI 420 Stainless Steel in orderto enhance its relatively low corrosion resistance in chloride containing environments. Tribological testing were also performed on the ALD coated AISI 420 in order to evaluate the wear and scratch resistance of these nanometric layers and thus evaluate their durability. Scratch tests were performed using a standard Rockwell C indenter, under a variable load condition, in order to evaluate the critical loading condition for each coating. Wear testing were performed using a stainless steel counterpart, in ball-on-discconfiguration, in order to measure the friction coefficient and wear to confront the resistance. All scratch tests scars and wear tracks were then observed by means of Scanning Electron Microscopy (SEM in order to understand the wear mechanisms that occurred on the sample surfaces. Corrosion testing, performed under immersion in 0.2 M NaCl solutions, clearly showed that the ALD coatings have a strong effect in protecting the Stainless Steel Substrate against corrosion, reducing the corrosion current density by two orders of magnitude.Tribological The preliminary results showed that ALD depositions obtained at low Temperatures have a brittle behavior caused by the amorphous nature of their structure, and thus undergo delamination phenomena during Scratch Testing at relatively low applied loads. During ball-on-disc testing, the coatings were removed from the substrate, in particular for monolayer ALD configurations

Design of an accelerator tube for 500 keV/10 mA electron beam machine

International Nuclear Information System (INIS)

Maksum, W.; Sudjatmoko; Suprapto

1999-01-01

A design of an accelerator tube for 500 keV/10 mA electron beam machine was carried out. This tube was used for focussing and accelerating of electron beams. The tube was designed to consist of some electrodes insulator tubes and a voltage divider. The electrodes was made of stainless steel due to its low outgassing constant and stainless, the insulator was made of pyrex glass due to its low outgassing constant and high temperature proof and the voltage divider was made of high-ohmic resistors used for accelerating potential distribution at the electrodes. The stainless steel electrodes were comic shaped 3 mm thick with 134 mm inlet diameter and 60 mm outlet diameter. The number for this electrodes was 34 so that the potential gap between adjacent electrodes not exceed 15 kV. The insulators were 5 mm thick, 150 mm outer diameter, 140 mm inner diameter and 32 mm long. The insulators were joined to the electrodes by using an epoxy form an accelerator tube. The designed accelerator tube could be constructed and operated at a vacuum of 10 -6 torr and accelerated electron beam at an energy of 500 keV. (author)

Numerical analysis of concrete-filled tubes with stiffening plates under large deformation axial loading

OpenAIRE

Albareda Valls, Albert

2013-01-01

Concrete-filled tubes have been increasingly used these recent decades thanks to their improved structural behavior, especially under compression.Concrete filling in these sections improves ¡ts compressive strength thanks to lateral pressure coming from confinement effect provided by the steel tube. At elevated percentages of loading,concrete suffers an important volumetric expansion, which is clearly restricted by the tube. Therefore, the core is subjected to a severe lateral pressure tha...

Mechanical response of FFTF reference and P1 cladding tubes under transient heating

International Nuclear Information System (INIS)

Youngahl, C.A.; Ariman, T.; Lepacek, B.E.

1977-01-01

Burst tests of Type 316 stainless steel cladding tube samples subjected to increasing temperature and relatively constant internal pressure were conducted to assist in the pretest analysis of the P1 experiment performed in the Sodium Loop Safety Facility. This paper reports and analyzes the burst test results and those of subsequent transient heating work. The use of a modified extensometer in obtaining mechanical response data for stainless steel in the high temperature range is illustrated, some of such data is provided, and the potential of further experiments and analysis is indicated. Tubing of the same design as Fast Flux Test Facility (FFTF) cladding (20% cold worked, 0.230 in. OD, 15 mil wall) was tested as-received and after annealing or electrolytic thinning. P1 tubing (38% cold worked, 0.230 in. OD, 10 mil wall) was tested before and after aging under conditions anticipated in the P1 reactor experiment. The P1 cladding was designed to simulate FFTF tubing that had experienced irradiation embrittlement and attack by cesium oxide and sodium impurities

Experimental heat transfer in tube bundle

International Nuclear Information System (INIS)

Khattab, M.; Mariy, A.; Habib, M.

1983-01-01

Previous work has looked for the problem of heat transfer with flow parallel to rod bundle either by treating each rod individually as a separate channel or by treating the bundle as one unit. The present work will consider the existence of both the central and corner rods simultaneously inside the cluster itself under the same working conditions. The test section is geometrically similar to the fuel assembly of the Egyptian Research Reactor-1. The hydro-thermal performance of bundle having 16 - stainless steel tubes arranged in square array of 1.5 pitch to diameter ratio is investigated. Surface temperature and pressure distributions are determined. Average heat transfer coefficient for both central and corner tubes are correlated. Also, pressure drop and friction factor correlations are predicted. The maximum experimental range of the measured parameters are determined in the nonboiling region at 1400 Reynolds number and 3.64 W/cm 2 . It is found that the average heat transfer coefficient of the central tube is higher than that of the corner tube by 27%. Comparison with the previous work shows satisfactory agreement particularly with the circular tubes correlation - Dittus et al. - at 104 Reynolds number

Alloy-steel bolting materials for special applications

International Nuclear Information System (INIS)

Anon.

1981-01-01

This specification covers regular and special-quality alloy steel bolting materials which may be used for nuclear and other special applications. Bolting materials as used in the specification cover rolled or forged bars, rotary pierced or extruded seamless tubes, bored bars, or forged hollows from forged or rolled bar segments to be machined into bolts, studs, washers, and nuts. Several grades of steel are covered and supplementary requirements of an optional nature are provided for use when special quality is desired

The effect of welding line heat-affected-zone on the formability of tube hydroforming process

Science.gov (United States)

ChiuHuang, Cheng-Kai; Hsu, Cheng-En; Lee, Ping-Kun

2016-08-01

Tube hydroforming has been used as a lightweight design approach to reduce CO2 emission for the automotive industry. For the high strength steel tube, the strength and quality of the welding line is very important for a successful tube hydroforming process. This paper aims to investigate the effect of the welding line's strength and the width of the heat-affected zone on the tube thinning during the hydroforming process. The simulation results show that both factors play an important role on the thickness distribution during the tube expansion.

The effect of welding line heat-affected-zone on the formability of tube hydroforming process

International Nuclear Information System (INIS)

ChiuHuang, Cheng-Kai; Hsu, Cheng-En; Lee, Ping-Kun

2016-01-01

Tube hydroforming has been used as a lightweight design approach to reduce CO_2 emission for the automotive industry. For the high strength steel tube, the strength and quality of the welding line is very important for a successful tube hydroforming process. This paper aims to investigate the effect of the welding line's strength and the width of the heat-affected zone on the tube thinning during the hydroforming process. The simulation results show that both factors play an important role on the thickness distribution during the tube expansion. (paper)

Experimental study on the combustion characteristics of liquid fuel in the straight tubes

Energy Technology Data Exchange (ETDEWEB)

Yang, Fei; Li, JunWei; Zhou, ZhaoQiu; Zhang, Xin; Wang, NingFei [Beijing Institute of Technology, Beijing (China). School of Aerospace Engineering

2013-07-01

This study investigates combustion characteristics of liquid hydrocarbon fuel (n-heptane, c7h16) under different operating conditions. In the paper we designed a burner consisting of a stainless steel capillary which is used to dump the fuel and a larger stainless steel tube (or quartz tube) used as a combustion chamber. The inner diameter (ID) of the capillary is 0.24 mm, the inner and external diameter of the larger tube is 4 and 6 mm, respectively. According to the experimental results, the combustion process reaches a stable status after about 100 s. Wall temperature distribution and combustion products are analyzed under conditions with different equivalence ratios, gas flow velocities and materials. As equivalence ratio (ER) whose range is in 0.56-1.08 increases, the wall temperature declines, and wall temperature gradient increases slightly. The range of gas flow velocity is in 0.6-1 m/s, the overall trend of wall temperature distribution is the second point from left boundary as a line, the wall temperature distribution of the four points in the right side increases with the flow velocity increasing, but the left point is rapidly declining. When the burner made of stainless steel, the wall temperature distribution varies slightly due to the larger thermal conductivity of stainless steel than that of quartz, which makes the heat transfer in stainless steel faster and the temperature distribution is more uniform. The thermodynamic calculation software is also used to study the compositions of combustion products. In a word, this structure of the burner shows poor combustion characteristics, we should change the structure and the experimental conditions to achieve better combustion characteristics in the future.

A novel investigation of heat transfer characteristics in rifled tubes

Science.gov (United States)

Jegan, C. Dhayananth; Azhagesan, N.

2018-05-01

The experimental investigation of heat transfer of water flowing in a rifled tube was explored at different pressures and at various operating conditions in a rifled tube heat exchanger. The specifications for the inner and outer diameters of the inner tube are 25.8 and 50.6 mm, respectively. The working fluids used in shell side and tube side are cold and hot water. The rifled tube was made of the stainless steel with 4 ribs, 50.6 mm outer diameter, 0.775 mm rib height, 58o helix angle and the length 1500 mm. The effect of pressure, wall heat flux and friction factor were discussed. The results confirm that even at low pressures the rifled tubes has an obvious enhancement in heat transfer compared with smooth tube. Results depicts that the Nusselt number increases with Reynolds number and the friction factor decreases with increase in Reynolds number and the heat transfer rate is higher for the rifled tube when compared to smooth tube, because of strong swirl flow due to centrifugal action. It also confirms that, the friction factor obtained from the rifled tube is significantly higher than that of smooth tube.

Steamside Oxidation Behavior of Experimental 9%Cr Steels

Energy Technology Data Exchange (ETDEWEB)

Dogan, O.N.; Holcomb, G.R.; Alman, D.E.; Jablonski, P.D.

2007-10-01

Reducing emissions and increasing economic competitiveness require more efficient steam power plants that utilize fossil fuels. One of the major challenges in designing these plants is the availability of materials that can stand the supercritical and ultra-supercritical steam conditions at a competitive cost. There are several programs around the world developing new ferritic and austenitic steels for superheater and reheater tubes exposed to the advanced steam conditions. The new steels must possess properties better than current steels in terms of creep strength, steamside oxidation resistance, fireside corrosion resistance, and thermal fatigue resistance. This paper introduces a series of experimental 9%Cr steels containing Cu, Co, and Ti. Stability of the phases in the new steels is discussed and compared to the phases in the commercially available materials. The steels were tested under both the dry and moist conditions at 650ºC for their cyclical oxidation resistance. Results of oxidation tests are presented. Under the moist conditions, the experimental steels exhibited significantly less mass gain compared to the commercial P91 steel. Microstructural characterization of the scale revealed different oxide compositions.

Pipes out of the chromium-molybdenum 12Kh2M1 steel intended for power units

International Nuclear Information System (INIS)

Saf'yanov, A.V.; Plyatskovskij, O.A.; Khokhlov-Nekrasov, O.G.; Palatnikova, E.S.; Karpenko, N.P.

1977-01-01

Vanadiumless steel 12Kh2M1 (2.25%Cr, 1%Mo) known to be applied abroad has been used for production of 325x60 mm tubes. The technology involves heating of the blanks to 1270-1300 deg C, their piercing in a double-roller mill, rolling on a pilger mill 8-16'' in thick wall caliber rolls, thermal treatment (normalizing at 930-960 deg C for 1 hour and tempering at 730+-10 deg C for 4 hours and etching (12-22% H 2 SO 4 and up to 143 g/l FeSO 4 ) for 3-4 hours at 55-65 deg C. Good technological properties of the steel and its capacity of working at 540-580 deg C are confirmed. Vanadium alloying of boiler steels does not provide for essential improvement of oxydation resistance and long term strength, but decreases the workability and enhances scatter of working parameters on account of minor variations of chemical composition

A heat transfer study for vertical straight-tube steam generators heated by liquid metal

International Nuclear Information System (INIS)

Valette, M.

1984-04-01

A single-tube mockup of a vertical straight-tube steam generator heated by sodium-potassium alloy NaK was submitted to thermal and hydraulic testing in conditions representative of fast breeder reactor operation. The mockup consisted of a 10mm I.D. ferritic steel heat exchange tube centered inside a cylindrical stainless steel shell. The complete assembly was 20.9 meters long. Water flowed upward inside the exchange tube, and NaK flowed downward in the annular gap between the tube and the shell. The steam outlet pressure ranged from 90 to 195 bars, while the liquid metal temperature at the mockup inlet was between 480 and 580 0 C. The water flowrate in the tube ranged from 153 to 2460 kg.m -2 .s -1 . During the tests the fluid inlet and outlet temperatures, flowrate and pressures were measured, as was the NaK temperature profile over the full length of the device. The test results were subsequently compared with heat exchange and pressure drop values calculated using the standard formulas for straight-tube heat exchangers. The heat exchange coefficients predicted by these correlations in the boiling zone were found to be largely overestimated, while the calculated pressure drop values proved satisfactory. A set of modified correlations is proposed to account for the observed phenomena, and for use in designing commercial units, provided the sodium flow in the tube bundle is adequately distributed

Carbon steel corrosion prevention during chemical cleaning of steam generator secondary side components

International Nuclear Information System (INIS)

Fulger, M.; Lucan, D.; Velciu, L.

2009-01-01

During operation of a nuclear power plant, many contaminants, such as solid particles or dissolved species are formed in the secondary circuit, go into steam generator and deposit as scales on heat transfer tubing, support plate or as sludge on tube sheet. By accumulation of these impurities, heat transfer is reduced and the integrity of the steam generator tubing is influenced. Chemical cleaning is a qualified, efficient measure to improve steam generator corrosion performance. The corrosion mechanism can be counteracted by the chemical cleaning of the deposits on the tube sheet and the scales on the heat transfer tubing. The major component of the scales is magnetite, which can be dissolved using an organic chelating agent (ethylenediaminetetraacetic acid, EDTA) in combination with a complexing agent such as citric acid in an alkaline reducing environment. As the secondary side of SG is a conglomerate of alloys it is necessary to choose an optimal chemical cleaning solution for an efficient cleaning properties and at the same time with capability of corrosion prevention of carbon steel components during the process. The paper presents laboratory tests initiated to confirm the ability of this process to clean the SG components. The experiments followed two paths: - first, carbon steel samples have been autoclavized in specific secondary circuit solutions of steam generator to simulate the deposits constituted during operation of this equipment; - secondly, autoclavized samples have been cleaned with a solvent composed of EDTA citric acid, hydrazine of pH = 5 and temperature of 85 deg. C. Before chemical cleaning, the oxide films were characterized by surface analysis techniques including optical microscopy, scanning electron microscopy (SEM) and electrochemical impedance spectroscopy (EIS). Applied to dissolve corrosion products formed in a steam generator, the solvents based on chelating agents are aggressive toward carbon steels and corrosion inhibitors are

Failure investigation of super heater tubes of coal fired power plant

Directory of Open Access Journals (Sweden)

A.K. Pramanick

2017-10-01

Full Text Available Cause of failure of two adjacent super heater tubes made of Cr-Mo steel of a coal based 60 MW thermal power plant has been portrayed in present investigation. Oxide deposits were found on internal surface of tubes. Deposits created significant resistance to heat transfer and resulted in undesirable rise in component temperature. This situation, in turn, aggravated the condition of gas side that was exposed to high temperature. Localized heating coarsened carbides as well as propelled precipitation of new brittle phases along grain boundary resulting in embrittlement of tube material. Continuous exposure to high temperature softened the tube material and tube wall was thinned down with bulging toward outside. Creep void formation along grain boundary was observed and steered intergranular cracking. All these effects contributed synergistically and tubes were failed ultimately due to overload under high Hoop stress.

Dynamic and Static Behavior of Hollow-Core FRP-Concrete-Steel and Reinforced Concrete Bridge Columns under Vehicle Collision

Directory of Open Access Journals (Sweden)

Omar I. Abdelkarim

2016-12-01

Full Text Available This paper presents the difference in behavior between hollow-core fiber reinforced polymer-concrete-steel (HC-FCS columns and conventional reinforced concrete (RC columns under vehicle collision in terms of dynamic and static forces. The HC-FCS column consisted of an outer FRP tube, an inner steel tube, and a concrete shell sandwiched between the two tubes. The steel tube was hollow inside and embedded into the concrete footing with a length of 1.5 times the tube diameter while the FRP tube stopped at the top of footing. The RC column had a solid cross-section. The study was conducted through extensive finite element impact analyses using LS-DYNA software. Nine parameters were studied including the concrete material model, unconfined concrete compressive strength, material strain rate, column height-to-diameter ratio, column diameter, column top boundary condition, axial load level, vehicle velocity, and vehicle mass. Generally, the HC-FCS columns had lower dynamic forces and higher static forces than the RC columns when changing the values of the different parameters. During vehicle collision with either the RC or the HC-FCS columns, the imposed dynamic forces and their equivalent static forces were affected mainly by the vehicle velocity and vehicle mass.

Evaluation of the eddy-current method for the inspection of steam generator tubing: denting

International Nuclear Information System (INIS)

Brown, S.D.; Flora, J.H.

1977-01-01

Continued evaluation of existing eddy-current in-service inspection (ISI) methods for steam generator tubing has emphasized the effects of denting. Denting is a circumferential deformation of the tube in the support region as a result of the formation of a magnetite, Fe 3 O 4 , corrosion product on the carbon steel tube support plate in the crevice between the support plate and the tube wall. The effects of denting on eddy current inspection are twofold: (1) The detection and measurement of defects in the dented region is hampered by the distortion of the eddy-current response signals caused by the dents and (2) large dents may prevent the passage of high fill factor probes forcing the inspection teams to use a smaller probe in undented regions. Unless appropriate measures are taken, less reliable detection of defects and estimation of their depth can result. The report presents an experimental evaluation of existing eddy-current ISI methods when used to inspect dented regions. Tubes were mechanically dented to simulate various degrees of service induced denting. These tubes were then inserted in carbon steel tube support plates and the crevice region between the support plate and tube was subsequently packed with powdered magnetite. Diametral dent sizes considered during this program varied between 1 and 10 mils. Eddy-current signal patterns and strip chart recordings were obtained using a variety of test parameters, such as frequency, phase rotation and coil configuration, on tube samples containing various degrees of denting and with several types of defects in the dented system

Mechanical Behavior of Recycled Aggregate Concrete-Filled Steel Tubular Columns before and after Fire

Directory of Open Access Journals (Sweden)

Wenchao Liu

2017-03-01

Full Text Available Recycled aggregate concrete (RAC is an environmentally friendly building material. This paper investigates the mechanical behavior of recycled aggregate concrete filled steel tube (RACFST columns exposed to fire. Two groups of 12 columns were designed and tested, under axial compression, before and after fire, to evaluate the degradation of bearing capacity due to fire exposure. Six specimens were subjected to axial compression tests at room temperature and the other six specimens were subjected to axial compression tests after a fire exposure. The main parameters of the specimens include the wall thickness of the steel tube (steel content and the type of concrete materials. Several parameters as obtained from the experimental results were compared and analyzed, including the load-bearing capacity, deformation capacity, and failure characteristics of the specimens. Meanwhile, rate of loss of bearing capacity of specimens exposed to fire were calculated based on the standards EC4 and CECS28:90. The results show that concrete material has a large influence on the rate of loss of bearing capacity in the case of a relatively lower steel ratio. While steel content has little effect on the rate of loss of bearing capacity of concrete-filled steel tube (CFST columns after fire, it has a relatively large influence on the loss rate of bearing capacity of the RACFST columns. The loss of bearing capacity of the specimens from the experiment is more serious than that from the calculation. As the calculated values are less conservative, particular attention should be given to the application of recycled aggregate concrete in actual structures.

Mechanical Behavior of Recycled Aggregate Concrete-Filled Steel Tubular Columns before and after Fire.

Science.gov (United States)

Liu, Wenchao; Cao, Wanlin; Zhang, Jianwei; Wang, Ruwei; Ren, Lele

2017-03-09

Recycled aggregate concrete (RAC) is an environmentally friendly building material. This paper investigates the mechanical behavior of recycled aggregate concrete filled steel tube (RACFST) columns exposed to fire. Two groups of 12 columns were designed and tested, under axial compression, before and after fire, to evaluate the degradation of bearing capacity due to fire exposure. Six specimens were subjected to axial compression tests at room temperature and the other six specimens were subjected to axial compression tests after a fire exposure. The main parameters of the specimens include the wall thickness of the steel tube (steel content) and the type of concrete materials. Several parameters as obtained from the experimental results were compared and analyzed, including the load-bearing capacity, deformation capacity, and failure characteristics of the specimens. Meanwhile, rate of loss of bearing capacity of specimens exposed to fire were calculated based on the standards EC4 and CECS28:90. The results show that concrete material has a large influence on the rate of loss of bearing capacity in the case of a relatively lower steel ratio. While steel content has little effect on the rate of loss of bearing capacity of concrete-filled steel tube (CFST) columns after fire, it has a relatively large influence on the loss rate of bearing capacity of the RACFST columns. The loss of bearing capacity of the specimens from the experiment is more serious than that from the calculation. As the calculated values are less conservative, particular attention should be given to the application of recycled aggregate concrete in actual structures.

Drift tubes for the SAMUS muon spectrometer of the DO detector

International Nuclear Information System (INIS)

Antipov, Yu.M.; Bezzubov, V.A.; Denisov, D.S.; Evdokimov, V.N.; Pishal'nikov, Yu.M.; Stoyanova, D.A.

1989-01-01

The construction and manufacturing procedure of 6000 drift tubes for the SAMUS muon spectrometer of the DO detector are described in detail. The diameter of the stainless steel tubes is 30mm, their length varies within the range from 0.2 to 3.8 m. A testing procedure of the main parameters of the tubes is proposed and the results of testing all the tubes after manufacturing are given. With the pure methane filling the maximum drift time for electrons is 0.16 μs, the plateau of effective detection of minimum ionizing particles is equal to 1.0 kV and the coordinate resolution is 0.3 mm. 12 refs.; 9 figs.; 4 tabs

Creep-rupture, steam oxidation and recovery behaviours upon dynamic transients up to 1300 C of cold-worked 304 stainless steel tubes dedicated to nuclear core fuel cladding

International Nuclear Information System (INIS)

Portier, L.; Brachet, J.C.; Vandenberghe, V.; Guilbert, T.; Lezaud-Chaillioux, V.; Bernard, C.; Rabeau, V.

2011-01-01

An ambitious mechanical tests program was conducted on the fuel rod cladding of the CABRI facility between 2004 and 2009 to re-evaluate the cladding tubes materials behaviour. As an offspring of this major scientific investment several conclusions of interest could be drawn on the 304 stainless steel material. In particular, the specific behaviour of the materials during hypothetical and extreme 'dry-out' conditions was investigated. In such a scenario, the cladding tube materials should experience a very brief incursion at high temperatures, in a steam environment, up to 1300 C, before cladding rewetting. Some of the measurements performed in the range of interest for the safety case were on purpose developed beyond the conservatively safe domain. Some of the results obtained for these non-conventional heating rates, pressures and temperature ranges will be presented. First in order to assess the high temperature creep-rupture material behaviour under internal pressure upon dynamic transient conditions, tests have been performed on cold-worked 304 stainless cladding tubes in a steam environment, for heating rates up to 100 C*s -1 and pressure ramp rates up to 10 bar*s -1 thanks to the use of the EDGAR facility. Other tests performed at a given pressure allowed us to check the steady-state secondary creep rate of the materials in the 1100-1200 C temperature range. It was also possible to determine the rupture strength value and the failure mode as a function of the thermal and pressure loading history applied. It is worth noticing that, for very specific conditions, a surprising pure intergranular brittle failure mode of the clad has been observed. Secondly, in order to check the materials oxidation resistance of the materials, two-side steam oxidation tests have been performed at 1300 C, using the DEZIROX facility. It was shown that, thanks to the use of Ring Compression tests, the 304 cladding tube keeps significant ductility for oxidation times up to at least

Phase identification and internal stress analysis of steamside oxides on superheater tubes by means of X-ray diffraction

Energy Technology Data Exchange (ETDEWEB)

Pantleon, Karen; Montgomery, Melanie [Technical Univ. of Denmark, Lyngby (Denmark). Inst. of Manufacturing Engineering and Management

2005-05-01

For superheater tubes, the adherence of the inner steamside oxide is especially important as spallation of this oxide results in a) blockage of loops which cause insufficient steam flow through the superheaters and subsequently overheating and tube failure and b) spalled oxide can cause erosion of turbine blades. Oxide spallation is a serious problem for austenitic steels where the significant differences of the thermal expansion coefficients of steel and oxide cause relatively high thermal stresses. Usually, various oxides layered within the scale are suggested from microscopical observations of the morphology and/or topography of the oxide scale accompanied by the analysis of chemical elements present. Reports about the application of X-ray diffraction on the study of steamside oxide formation are very scarce in literature. If applied at all, XRD-studies are restricted to ideally flat samples oxidized under laboratory conditions, but relation to real operating conditions and the effect of the real sample geometry is missing. Within the frame of the project, steamside oxides on plant exposed components of ferritic/ martensitic X20CrMoV12-1 as well as fine- and coarse-grained austenitic TP347H were studied by means of X-ray diffraction. Depth dependent phase analysis on sample segments cut from the tubes was carried out by means of grazing incidence diffraction and, in order to obtain information from a larger depth, conventional XRD was combination with stepwise mechanical removal of the steamside oxides. After each removal step phase analysis was performed both on the segments and on the removed powders. Phase specific stress analysis was carried out on rings cut from the tube. Results show that steamside oxides on X20CrMoV12-1 consist of pure Hematite at the surface followed by a relatively thick layer of pure Magnetite. Both phases are under relatively high tensile stresses. While the phase composition of the Hematite layer appears to be the same for all

Reliability of non-heated tube bends of boilers

International Nuclear Information System (INIS)

Bugaj, N.V.; Akhremenko, V.L.; Zamotaev, V.S.

1984-01-01

Bend failures are described for non-heated boiler tubes of 12Kh1MF and 20 steels. Methods of reliability evaluations are presented which permit revealing and replacing the bends with inadequate resources. Influences of operation conditions on bend durability is shown as well as the factors which are dominating at bend failures

Effective stress of a 4.2 K beam tube in a quenching collider 50 mm dipole magnet for the SSC

International Nuclear Information System (INIS)

Leung, K.K.; Shu, Q.S.; Snitchler, G.; Ku, K.; Zbasnik, J.

1994-01-01

Two mechanical design requirements are defined for the SSC Collider beam tube. First, the vacuum requirement (luminosity lifetime = 150 hrs). It requires the design of a pressure boundary within the cold mass vessel to provide a vacuum tunnel for the proton beam and to minimize the synchrotron radiation gas desorption with a suitable material. The Collider beam tube design is under an intensive activity to search for a material that will meet the luminosity requirement without a distributed pump or liner. Second is the tube wall's resistivity requirement (σ*t = 2E5 Ω). For a 4.2 K beam tube, the Cu thickness is 100 μm (RRR = 30,6.7 T, σ = 2E9Ω-m). The copper yield strength is relatively low in comparison to steel and, therefore, the design of the steel layer is governed by the copper layer yield stress limit. A beam tube subjected to eddy current load in a quenching dipole requires an optimum diameter design to provide maximum aperture and adequate cooling space for the liquid Helium flow to cool the beam tube. This paper presents a mechanical design procedure using an established finite element analysis and modelling method to produce a design with safety, matching the dipole cold mass vessel as designed by the ASME code, and to generate a steel tube wall thickness to ensure the copper coating stress below the yield stress limit in a quenching dipole

Effective stress of a 4.2 K beam tube in a quenching collider 50 mm dipole magnet for the SSC

International Nuclear Information System (INIS)

Leung, K.; Shu, Q.; Snitchler, G.; Yu, K.; Zbasnik, J.

1993-05-01

Two mechanical design requirements are defined for the SSC Collider beam tube. First, the vacuum requirement (luminosity lifetime = 150 hrs). It requires the design of a pressure boundary within the cold mass vessel to provide a vacuum tunnel for the proton beam and to minimize the synchrotron radiation gas desorbtion with a suitable material. The Collider beam tube design is under an intensive activity to search for a material that will meet the luminosity requirement without a distributed pump or liner. Second is the tube wall's resistivity requirement (σ*t = 2E5 Ω -1 ). For a 4.2 K beam tube the Cu thickness is 100 μm (RRR=30,6.7 T, σ=2E9Ω -1 m -1 ). The copper yield strength is relatively low in comparison to steel and, therefore, the design of the steel layer is governed by the copper layer yield stress limit. A beam tube subjected to eddy current load in a quenching dipole requires an optimum diameter design to provide maximum aperture and adequate cooling space for the liquid Helium flow to cool the beam tube. This paper presents a mechanical design procedure using an established finite element analysis and modeling method to produce a design with safety, matching the dipole cold mass vessel as designed by the ASME code, and to generate a steel tube wall thickness to ensure the copper coating stress below the yield stress limit in a quenching dipole

Manufacturing of tailored tubes with a process integrated heat treatment

Science.gov (United States)

Hordych, Illia; Boiarkin, Viacheslav; Rodman, Dmytro; Nürnberger, Florian

2017-10-01

The usage of work-pieces with tailored properties allows for reducing costs and materials. One example are tailored tubes that can be used as end parts e.g. in the automotive industry or in domestic applications as well as semi-finished products for subsequent controlled deformation processes. An innovative technology to manufacture tubes is roll forming with a subsequent inductive heating and adapted quenching to obtain tailored properties in the longitudinal direction. This processing offers a great potential for the production of tubes with a wide range of properties, although this novel approach still requires a suited process design. Based on experimental data, a process simulation is being developed. The simulation shall be suitable for a virtual design of the tubes and allows for gaining a deeper understanding of the required processing. The model proposed shall predict microstructural and mechanical tube properties by considering process parameters, different geometries, batch-related influences etc. A validation is carried out using experimental data of tubes manufactured from various steel grades.

A study on corrosion resistance of dissimilar welds between Monel 400 and 316L austenitic stainless steel

Science.gov (United States)

Mani, Cherish; Karthikeyan, R.; Vincent, S.

2018-04-01

An attempt has been made to study the corrosion resistance of bi-metal weld joints of Monel 400 tube to stainless steel 316 tube by GTAW process. The present research paper contributes to the ongoing research work on the use of Monel400 and 316L austenitic stainless steel in industrial environments. Potentiodynamic method is used to investigate the corrosion behavior of Monel 400 and 316L austenitic stainless steel welded joints. The analysis has been performed on the base metal, heat affected zone and weld zone after post weld heat treatment. Optical microscopy was also performed to correlate the results. The heat affected zone of Monel 400 alloy seems to have the lowest corrosion resistance whereas 316L stainless steel base metal has the highest corrosion resistance.

Fireside corrosion and steamside oxidation of 9-12% Cr martensitic steels exposed for long term testing

DEFF Research Database (Denmark)

Montgomery, Melanie; Jensen, S. A.; Rasmussen, F.

2009-01-01

MoV121 and HCM12 for the 12% Cr steels. The test tubes were welded in as part of the existing final superheaters in actual plants and exposure has been conducted over a ten year period (1994-2005). Compared to the older steel types, T92 and HCM12 utilise tungsten to improve their creep strength. From......To obtain long term corrosion and steam oxidation data for the 9-12%Cr ferritic steels, test tube sections have been exposed in Amager 3 and Avedore 1 coal fired power plants in Denmark (formerly run by ENERGI E2). Thus direct comparisons can be made for T91 and T92 for the 9% Cr steels and X20Cr...... Avedore I testing, T91 and T92 can be compared for exposure times up to similar to 48 000 h exposure. From Amager 3 testing, X20, HCM12 and T92 were tested; T92 has been exposed for up to 31 000 h and X20 and HCM12 have had 84 500 h exposure. Tube sections were removed for various exposure durations...

Leak behavior of steam generator tube-to-tubesheet joints under creep condition: Experimental study

International Nuclear Information System (INIS)

Bahn, Chi Bum; Majumdar, Saurin; Kasza, Ken E.; Shack, William J.

2013-01-01

To address concerns regarding excessive leakage from throughwall cracks in steam generator tube-to-tubesheet joints under severe accident conditions, leak rate testing was conducted using tube-to-collar joint specimens. The tube interior and the interface between tube and collar (crevice) were pressurized independently using nitrogen gas. The leak rate through the crevice was almost zero when the specimens were pressurized at ∼500 °C; this low leak rate is attributed to thermal mismatch effects preventing much leakage. The near zero leak rate was maintained until the onset of large leakage at higher temperatures. The leak rate behavior after the onset of the large leakage was not much affected by the crevice length or heat-to-heat variation of Alloy 600 tubes. This suggests that once the crevice gap opens, the creep rate of the low alloy steel collar becomes dominant. Specimens with different tube diameters behaved essentially the same way. To simulate a flawed steam generator tube in the tubesheet, the crevice region was pressurized through a hole in the tube. This simulation resulted in essentially the same behavior as those specimens whose tubes and crevices were pressurized independently. Oxidation of low alloy steel collars in air tests can increase the flow resistance, and thus tests using nitrogen gas would provide more conservative leak rate data. Highlights: ► Leak rates were measured by using tube-to-collar joint specimens under creep condition. ► Leak rate through the joint interface was almost zero at ∼500 °C due to thermal mismatch. ► The near zero leak rate was maintained until the onset of large leakage at ∼680 °C. ► The leak behavior after the onset of the large leakage was not affected by hydraulic expansion length or tube heats.

Oxide fuel fabrication technology development of the FaCT project (5). Current status on 9Cr-ODS steel cladding development for high burn-up fast reactor fuel

International Nuclear Information System (INIS)

Ohtsuka, Satoshi; Kaito, Takeji; Yano, Yasuhide; Yamashita, Shinichiro; Ogawa, Ryuichiro; Uwaba, Tomoyuki; Koyama, Shinichi; Tanaka, Kenya

2011-01-01

This paper describes evaluation results of in-reactor integrity of 9Cr and 12Cr-ODS steel cladding tubes and the plan for reliability improvement in homogeneous tube production, both of which are key points for the commercialized use of ODS steels as long-life fuel cladding tubes. A fuel assembly in the BOR-60 irradiation test including 9Cr and 12Cr-ODS fuel pins has achieved the highest burn-up, i.e. peak burn-up of 11.9at% and peak neutron dose of 51dpa, without any fuel pin rupture and microstructure instability. In another fuel assembly containing 9Cr and 12Cr-ODS steel fuel pins whose peak burn-up was 10.5at%, one 9Cr-ODS steel fuel pin failed near the upper end of the fuel column. A peculiar microstructure change occurred in the vicinity of the ruptured area. The primary cause of this fuel pin rupture and microstructure change was shown to be the presence of metallic Cr inclusions in the 9Cr-ODS steel tube, which had passed an ultrasonic inspection test for defects. In the next stage from 2011 to 2013, the fabrication technology of full pre-alloy 9Cr-ODS steel cladding tube will be developed, where the handling of elemental powder is prohibited in the process. (author)

The Sun-Duffey mass effluents calculation model applied to bottom reflooding tests of a single tube performed at the CDTN

International Nuclear Information System (INIS)

Ladeira, L.C.D.; Rezende, H.C.

1993-01-01

A simple generalized model, developed by K.H. Sun and R.B. Duffey, is applied in this work to calculate the ratio of mass effluents during bottom reflooding of a single tube carried out at the CDTN/CNEN. The results of the benchmark experiments indicate that the accuracy on mass effluence ratio prediction can be within 15% by using the Sun-Duffey model. The reasonable agreement obtained between experimental data and model predictions suggest that it could be used for analysis of single tube reflood tests, in similar conditions. (author)

Stress effects in cylindrical tubes of austenitic and ferritic/martensitic steels with oxide scales. Materials selection for a HPLWR

International Nuclear Information System (INIS)

Steiner, H.

2002-11-01

In the frame of the studies for a high performance concept of a light water reactor (LWR) different materials for the cladding are investigated, among them are austenitic and ferritic/martensitic (f/m) steels of different Cr content. Due to the envisaged very extended life times of the fuel elements in the reactor, corrosion problems may arise. Thus, cracking and/or spalling effects in oxide scales on metallic components may play an important role in the corrosion process as they lead, in general, to a drastic enhancement in the oxidation rates. Analytical models for different fundamental stress problems in the compound oxide scale/metallic substrate have been developed and implemented in the computer code OXSPA. These models concern the growth stresses in the cylindrical tubes, the stresses due to temperature changes and radial temperature gradients and the stresses due to inside and outside pressures. (orig.)

Determination of optimum parameters effect on kerf width of 316L stainless steel tube in Nd:YAG laser cutting

Energy Technology Data Exchange (ETDEWEB)

Ahn, J.M.; Kim, T.H. [Dept. of Metallurgical System Engineering, YONSEI Univ., Seoul (Korea); Kim, H.Y. [Korea Environment and Merchandise Testing Inst., Seoul (Korea)

2005-07-01

The effects of following four factors, which are laser power, assist gas pressure, cooling rate and scanning speed on the quality characteristics of laser cut 316L stainless steel tubes have been studied. 2{sup 4} full factorial design and central composite design were used to evaluate optimum condition of process parameters. Regression analysis was used to develop empirical models for the combined effects of the independent process parameters on laser cut quality. As the results, it was observed that laser power, assist gas pressure and scanning speeds did the major effects on kerf width. The smallest kerf width was obtained with the condition of low laser power, assist gas pressure, scanning speed and moderate cooling rate. Calculated regression model was kerf width = 64.47 + 0.91W + 1.25P + 0.41S + 0.41C{sup 2} - 0.45P{sup 2}. (orig.)

Influence of connection tubing in modern size exclusion chromatography and its impact on the characterization of mAbs.

Science.gov (United States)

Fekete, Szabolcs; Guillarme, Davy

2018-02-05

The goal of the study was to evaluate the impact of connection tubing in modern size exclusion chromatography (SEC), since it may strongly impact the apparent column efficiency, as the compounds are not retained in SEC. For this purpose, a reference SEC column of 150×4.6mm, 1.8μm was considered, and various proteins were tested as model compounds. Different tube geometries (lengths and internal diameters) and materials (stainless steel and PEEK) were evaluated in a systematic way. Large proteins always showed larger tube dispersion vs. small molecules, especially when the residence time in the tube was long (at low flow rate). This confirms the need to drastically reduce the tube volume (using the shortest and narrowest connector tubing) to attain the full benefits of UHPSEC columns. In addition, PEEK tubing were found to be more appropriate than stainless steel tubing, since adsorption of proteins was less pronounced, and higher plate count can be obtained. Finally, after a careful system optimization, up to 40% increase of apparent column efficiency can be achieved compared to a regular UHPLC system, when using a 150×4.6mm UHPSEC columns packed with sub-3μm particles. Copyright © 2017 Elsevier B.V. All rights reserved.

Ultrasonic inspection of inpile tubes

International Nuclear Information System (INIS)

Boyd, D.M.; Bossi, H.

1985-01-01

The in-service inspection (ISI) of inpile tubes can be performed accurately and safely with a semiautomatic ultrasonic inspection system. The ultrasonic technique uses a set of multiple transducers to detect and size cracks, voids, and laminations radially and circumferentially. Welds are also inspected for defects. The system is designed to inspect stainless steel and Inconel tubes ranging from 53.8 mm (2.12 in.) to 101.6 mm (4 in.) inner diameter with wall thickness on the order of 5 mm. The inspection head contains seven transducers mounted in a surface-following device. Six angle-beam transducers generate shear waves in the tubes. Two of the six are oriented to detect circumferential cracks, and two detect axial cracks. Although each of these four transducers is used in the pulse-echo mode, they are oriented in aligned sets so pitch-catch operation is possible if desired. The remaining angle-beam transducers are angulated to detect flaws that are off axial or circumferential orientation. The seventh transducer is used for longitudinal inspection and detects and sizes laminar-type defects

Investigation of Stress-Strain-Time Relationships of Concrete Filled Steel Tube Columns

Directory of Open Access Journals (Sweden)

Mutlu Seçer

2010-01-01

Full Text Available In this study, time dependent creep and shrinkage behaviors of concrete filled steel box section columns are investigated by using various methods. Time dependent behavior is examined by using effective modulus method, age-adjusted effective modulus method, creep rate method and Dischinger method. Shrinkage and creep strains are modeled using ACI 209 specification. In the study, in order to investigate time dependent behavior numerically, a concrete filled steel box section column is selected in a twenty story building and the time dependent stress decrease in concrete and stress increase in steel box section and the changes in strain components are calculated. Stress – time, strain – time and strain components – time graphics are shown and the advantages and the disadvantages of the numerical methods in modeling the time dependent behavior are revealed respectively.

Plasma sputtering robotic device for in-situ thick coatings of long, small diameter vacuum tubes

Energy Technology Data Exchange (ETDEWEB)

Hershcovitch, A., E-mail: hershcovitch@bnl.gov; Blaskiewicz, M.; Brennan, J. M.; Fischer, W.; Liaw, C.-J.; Meng, W.; Todd, R. [Brookhaven National Laboratory, Upton, New York 11973 (United States); Custer, A.; Dingus, A.; Erickson, M.; Jamshidi, N.; Laping, R.; Poole, H. J. [PVI, Oxnard, California 93031 (United States)

2015-05-15

A novel robotic plasma magnetron mole with a 50 cm long cathode was designed, fabricated, and operated. The reason for this endeavor is to alleviate the problems of unacceptable resistive heating of stainless steel vacuum tubes in the BNL Relativistic Heavy Ion Collider (RHIC). The magnetron mole was successfully operated to copper coat an assembly containing a full-size, stainless steel, cold bore, RHIC magnet tubing connected to two types of RHIC bellows, to which two additional pipes made of RHIC tubing were connected. To increase the cathode lifetime, a movable magnet package was developed, and the thickest possible cathode was made, with a rather challenging target to substrate (de facto anode) distance of less than 1.5 cm. Achieving reliable steady state magnetron discharges at such a short cathode to anode gap was rather challenging, when compared to commercial coating equipment, where the target to substrate distance is 10's cm; 6.3 cm is the lowest experimental target to substrate distance found in the literature. Additionally, the magnetron developed during this project provides unique omni-directional uniform coating. The magnetron is mounted on a carriage with spring loaded wheels that successfully crossed bellows and adjusted for variations in vacuum tube diameter, while keeping the magnetron centered. Electrical power and cooling water were fed through a cable bundle. The umbilical cabling system is driven by a motorized spool. Excellent coating adhesion was achieved. Measurements indicated that well-scrubbed copper coating reduced secondary electron yield to 1, i.e., the problem of electron clouds can be eliminated. Room temperature RF resistivity measurement indicated that a 10 μm copper coated stainless steel RHIC tube has a conductivity close to that of pure copper tubing. Excellent coating adhesion was achieved. The device details and experimental results are described.

The development and application of overheating failure model of FBR steam generator tubes. 2

International Nuclear Information System (INIS)

Miyake, Osamu; Hamada, Hirotsugu; Tanabe, Hiromi

2001-11-01

The JNC technical report 'The Development and Application of Overheating Failure Model of FBR Steam Generator Tubes' summarized the assessment method and its application for the overheating tube failure in an event of sodium-water reaction accident of fast breeder reactor's steam generators (SGs). This report describes the following items studied after the publication of the above technical report. 1. On the basis of the SWAT-3 experimental data, realistic local heating conditions (reaction zone temperature and related heat transfer conditions) for the sodium-water reaction were proposed. New correlations are cosine-shaped temperature profiles with 1,170 C maximum for the 100% and 40% Monju operating conditions, and those with 1,110 C maximum for the 10% condition. 2. For the cooling effects inside of target tubes, LWR's studies of critical heat flux (CHF) and post-CHF heat transfer correlations have been examined and considered in the assessment. The revised assessment adopts the Katto's correlation for CHF, and the Condie-Bengston IV correlation for post-CHF. 3. Other additional examination for the assessment includes treatments of the whole heating effect (other than the local reaction zone) due to the sodium-water reaction, and the temperature-dependent thermal properties of the heat transfer tube material (2.25Cr-1Mo steel). The revised overheating tube failure assessment method has been applied to the Monju SG studies. It is revealed consequently that no tube failure occurs in 100%, 40%, and 10% operating conditions when an initial leak is detected by the cover gas pressure detection system. The assessment for the SG system improved for the detection and blowdown systems shows even better safety margins against the overheating tube failure. (author)

Representative stresses for creep deformation and failure of pressurised tubes and pipes

International Nuclear Information System (INIS)

Cane, B.J.; Browne, R.J.

1982-01-01

Results of a series of tube and uniaxial tests on two casts of 1/2CrMoV pipe steel are examined to determine the representative stress which must be applied to uniaxial data in order to predict the strain rates and lives of pressurised tubes and pipes. The stress criterion for deformation is shown to correlate with the analytically derived reference stress (σsub(R)) at low pressure while at high pressures a modified reference stress (> σsub(R)) must be used. The rupture life exhibits a similar correlation such that the representative stress for rupture is given by σsub(R) at low stresses yet, at high stresses, it is greater than σsub(R) and attains a value comparable with the mean diameter hoop stress. The latter thus describes the rupture life at high pressures but significantly underestimates the life at low pressures approaching those in service. Consideration is given to the multiaxial stress rupture criterion and the effect of geometry in constant load tests. (author)

Chemistry and melting characteristics of fireside deposits taken from boiler tubes in waste incinerators

International Nuclear Information System (INIS)

Otsuka, Nobuo

2011-01-01

Highlights: → We examine tube deposits taken from boilers of municipal solid waste incinerators. → Literature survey is done on the corrosion mechanism of tube steels. → Chemical analyses, X-ray diffraction, DSC, and corrosion test were conducted. → Melting behavior of salt constituents affected the corrosiveness of the deposits. - Abstract: Twenty-three tube deposits taken from seven heat-recovery boilers of municipal solid waste incinerators were examined by chemical analyses and X-ray diffraction. These deposits were measured by Differential Scanning Calorimeter (DSC) in N 2 to investigate their melting characteristics. Sixteen deposits were used to evaluate their corrosiveness to carbon steel by high-temperature corrosion test conducted at 400 o C for 20 h in 1500 ppm HCl - 300 ppm SO 2 - 7.5%O 2 - 7.5%CO 2 - 20%H 2 O - N 2 . Total heat of endothermic reactions of the deposits taking place between 200 and 400 o C can be related to the corrosion rate of carbon steel at 400 o C. Corrosion initiated at temperatures when the deposits started to melt, became severe when fused salt constituents increased, and alleviated when the majority of the deposits became fused. The corrosion can be interpreted as fused salt corrosion caused by chloride and sulfate salts.

Fluid-Elastic Instability Tests on Parallel Triangular Tube Bundles with Different Mass Ratio Values under Increasing and Decreasing Flow Velocities

Directory of Open Access Journals (Sweden)

Xu Zhang

2016-01-01

Full Text Available To study the effects of increasing and decreasing flow velocities on the fluid-elastic instability of tube bundles, the responses of an elastically mounted tube in a rigid parallel triangular tube bundle with a pitch-to-diameter ratio of 1.67 were tested in a water tunnel subjected to crossflow. Aluminum and stainless steel tubes were tested, respectively. In the in-line and transverse directions, the amplitudes, power spectrum density functions, response frequencies, added mass coefficients, and other results were obtained and compared. Results show that the nonlinear hysteresis phenomenon occurred in both tube bundle vibrations. When the flow velocity is decreasing, the tubes which have been in the state of fluid-elastic instability can keep on this state for a certain flow velocity range. During this process, the response frequencies of the tubes will decrease. Furthermore, the response frequencies of the aluminum tube can decrease much more than those of the stainless steel tube. The fluid-elastic instability constants fitted for these experiments were obtained from experimental data. A deeper insight into the fluid-elastic instability of tube bundles was also obtained by synthesizing the results. This study is beneficial for designing and operating equipment with tube bundles inside, as well as for further research on the fluid-elastic instability of tube bundles.

Removing Eddy-current probe wobble noise from steam generator tubes testing using wavelet transform

International Nuclear Information System (INIS)

Lopez, Luiz Antonio Negro Martin; Ting, Daniel Kao Sun; Upadhyaya, Belle R.

2005-01-01

One of the most import nondestructive evaluation (NDE) applied to steam generator tubes inspection is the electromagnetic Eddy-Current testing (ECT). The signals generated in this NDE, in general, contain many noises which make difficult the interpretation and analysis of ECT signals. One of the noises present in the signals is the probe wobble noise, which is caused by the existing slack between the probe and the tube. In this work, Wavelet Transform (WT) is used in the probe wobble de-noising. WT is a relatively recent mathematical tool, which allows local analysis of non stationary signals such as ECT signals. This is a great advantage of WT when compared with other analysis tools such as Fourier Transform. However, using WT involves wavelets and coefficients selection as well as choosing the number of decomposition level needed. This work presents a probe wobble de-noising method when used in conjunction with the traditional ECT evaluation. Comparative results using several WT applied do Eddy-Current signals are presented in a reliable way, in other words, without loss of inherent defect information. A stainless steel tube, with 2 artificial defects generated by electro-erosion, was inspected by a ZETEC MIZ-17ET ECT equipment. The signals were de-noised through several different WT and the results are presented. The method offer good results and is a promising method because allows for the removal of Eddy-Current signals probe wobble effect without loss of essential signal information. (author)

A calculating method of tube-to-tubesheet joints design for steam generator

International Nuclear Information System (INIS)

Zhang Fuyuan

1993-01-01

A theoretical calculating method of the hydraulically expanded tube-to-tubesheet joints design is described. As a mathematical model, the total expanded process of the joints is divided in four stages. with the elastic and plastic theories, the stress, strain and displacement of the tube or tube and tubesheet are analysed by stages, then expansion pressure, deformation, residual stress and push-out force are evaluated. The method may be used to design the steam generators and steel tubular heat exchangers. The paper points out that the hydraulic-expansion plus local roller expansion (hybrid expansion) is better than the only hydraulic-expansion for the tube-to-tubesheet joints of the nuclear steam generators

The resistance to PWSCC of explosively expanded Alloy 600 tube-to-tubesheet joints

International Nuclear Information System (INIS)

Gold, R.E.; Pement, F.W.; Tarabek, S.A.; Economy, G.

1992-01-01

Experimental evaluations were performed to determine the approximate magnitude of the residual stresses associated with explosively expanded steam generator tubing, and to assess the resistance to primary water stress corrosion cracking (PWSCC) of these expansions. Indexing of residual stresses was performed by means of magnesium chloride exposures of surrogate stainless steel mockups. The PWSCC resistance was evaluated by the testing of pressurized mockups of explosively expanded mill annealed Alloy 600 tubing in a highly accelerated Alloy 600 tubing in a highly accelerated steam test environment. Shot peening of the inside tube surfaces was demonstrated to be effective in modifying the residual stresses, providing additional resistance to PWSCC

Lifetime forecasting of a WWER NPP steam generator tube bundle from stress corrosion conditions

International Nuclear Information System (INIS)

Sereda, E.V.; Gorbatykh, V.P.

1984-01-01

An approach is outlined to the description of corrosion cracking of austenitic stainless steels in hot chloride solutions to predict the failure of WWER NPP steam generator heat exchange tubes. The dependence of the corrosion cracking development rate on the chloride concentration and characteristic electrochemical potentials is suggsted. The approach permits also to determine the quantity of damaged tubes versus the operation parameters

Stress-Assisted Corrosion in Boiler Tubes

Energy Technology Data Exchange (ETDEWEB)

Preet M Singh; Steven J Pawel

2006-05-27

A number of industrial boilers, including in the pulp and paper industry, needed to replace their lower furnace tubes or decommission many recovery boilers due to stress-assisted corrosion (SAC) on the waterside of boiler tubes. More than half of the power and recovery boilers that have been inspected reveal SAC damage, which portends significant energy and economic impacts. The goal of this project was to clarify the mechanism of stress-assisted corrosion (SAC) of boiler tubes for the purpose of determining key parameters in its mitigation and control. To accomplish this in-situ strain measurements on boiler tubes were made. Boiler water environment was simulated in the laboratory and effects of water chemistry on SAC initiation and growth were evaluated in terms of industrial operations. Results from this project have shown that the dissolved oxygen is single most important factor in SAC initiation on carbon steel samples. Control of dissolved oxygen can be used to mitigate SAC in industrial boilers. Results have also shown that sharp corrosion fatigue and bulbous SAC cracks have similar mechanism but the morphology is different due to availability of oxygen during boiler shutdown conditions. Results are described in the final technical report.

Re-oxidation phenomena during the filtration of steel by means of ceramic filters

Czech Academy of Sciences Publication Activity Database

Stránský, K.; Bažant, J.; Dobrovská, J.; Rek, Antonín; Horáková, D.

2009-01-01

Roč. 43, č. 5 (2009), s. 261-265 ISSN 1580-2949 Institutional research plan: CEZ:AV0Z20650511 Keywords : filtration of steel * ceramic filters * capillary tube re-oxidation * micro-cleanliness of steel Subject RIV: JG - Metallurgy Impact factor: 0.143, year: 2009 http://www.imt.si/Revija/izvodi/mit095/stransky.pdf

Behavior of Hollow Thin Welded Tubes Filled with Sand Slag Concrete

Directory of Open Access Journals (Sweden)

Noureddine Ferhoune

2016-01-01

Full Text Available This paper presents the axial bearing capacity of thin welded rectangular steel stubs filled with concrete sand. A series of tests was conducted to study the behavior of short composite columns under axial compressive load; the cross section dimensions were 100 × 70 × 2 mm. A total of 20 stubs have been tested, as follows: 4 hollow thin welded tubes were tested to axial and eccentric load compression, 4 were filled with ordinary concrete appointed by BO columns, 6 were filled with concrete whose natural sand was completely substituted by a crystallized sand slag designated in this paper by BSI, and 6 were tucked in concrete whose natural sand was partially replaced by a crystallized sand slag called BSII. The main parameters studied are the height of the specimen (300 mm–500 mm, eccentricity of load and type of filling concrete. Based on test results obtained, it is confirmed that the length of the tubes has a considerable effect on the bearing capacity and the failure mode. In all test tubes, fracture occurred by the convex local buckling of steel section due to the outward thrust of the concrete; it was observed that the sand concrete improves the bearing capacity of tubes compounds compared to those filled with ordinary concrete.

Failure of Titanium Condenser Tubes after 24 Years Power Plant Service

DEFF Research Database (Denmark)

Montgomery, Melanie; Enemark, Allan; Hangaard, Anders

2014-01-01

The titanium condenser has been in operation for 24 years at Amager unit 3 power plant. In February 2012, the plant was contaminated by seawater due to a failed condenser tube and some tubes were plugged. A month later, the plant tripped again. Small leaks were found again and finally approx. 200...... a plant trip. In addition, small amounts of titanium hydride were revealed to be present in the tubes within the tubesheet indicating that the carbon steel tubesheet was corroding due to ingress of salt water. Although this was not the reason for the failure, it indicated the need for repair of the epoxy...

Motor Challenge: Improving Efficiency of Tube Drawing Bench Reduces Energy Use by 34%

International Nuclear Information System (INIS)

Erika Ericksen

1999-01-01

The case study reveals how a manufacturer of high-precision, small-diameter steel tubing has reduced energy consumption and realized considerable electrical, labor, and materials cost savings with a more energy-efficient motor

Evaluation of ultrasound inspection of steel H K-40 tubes used in oil processing plant furnaces; Avaliacao da inspecao ultra-sonica de tubos de aco HK-40 usado em fornos de plantas de processamento de petroleo

Energy Technology Data Exchange (ETDEWEB)

Staszczak, Eduardo Jose; Rebello, Joao Marcos Alcoforado; Riguera, Glaucio [Universidade Federal, Rio de Janeiro, RJ (Brazil). Coordenacao dos Programas de Pos-graduacao de Engenharia. Lab. de Ensaios Nao-Destrutivos; Martins, Marcus Vinicius M.; Carneval, Ricardo de Oliveira [PETROBRAS, Rio de Janeiro, RJ (Brazil). Centro de Pesquisas

2003-06-01

The ultra-sound inspection is usually an alternative to the techniques used for the inspection of tubes of steel H K-40. Even so up to now it was not very analyzed it remains so much to real potentiality of the technique in what it refers to the minimum size of discontinuities for its detection with relationship to the characterization of the size of discontinuities and the respective ultra-sound signal. This work besides reviewing fundamental aspects of the problems of inspection of these tubes tries to relate the form of the ultra-sound signal with the size of the found discontinuities. (author)

Microstructural characterization of cermet-steel interface in rock drilling tool

International Nuclear Information System (INIS)

Ybarra, L.A.C.; Molisani, A.L.; Yoshimura, H.N.

2010-01-01

Rock drilling tools basically present a WC cermet bonded to a steel shank. The interface cermet-steel plays fundamental role during drilling operation, since the fracture of this interface is the main failure mode of the tools. In this work, the microstructure of this interface in crown samples (type A), prepared in an industrial like process, was evaluated. In this process, a WC-containing powder was infiltrated with a copper alloy at 1100 deg C in a graphite mold previously mounted with a 1020 steel tube. The powder was characterized by XRD analysis and the cross-section microstructure of cermet-steel was analyzed using SEM-EDS. It was observed that Ni and small amount of Cu from cermet matrix diffused into the superficial region of the steel, and the Cu alloy dissolved and penetrated along the steel grain boundaries, resulting in good metallurgical bonding of the interface.(author)

Demonstration for the Applicability of the EPRI ETSS on the SG Tube Wear Defects Formed at the Tube Support Structure

International Nuclear Information System (INIS)

Shin, Ki Seok; Cheon, Keun Young; Nam, Min Woo; Min, Kyong Mahn

2013-01-01

In this paper, the authorized EPRI ETSS 27906.2 applied to the detection of tapered wear volumetric indications and depth sizing within the free span area, loose part not present was reviewed and applied to the site SG tubes for getting the actual value of the wear depth and providing structural integrity interpretation based on engineering evaluation. The experiment to demonstrate the applicability of EPRI ETSS was performed by the employment of the newly prepared STD tube and resulted in ensuring the effectiveness and equivalency of the EPRI ETSS as well. The authorized EPRI ETSS 27906.2 for getting the actual value of the wear depth and providing structural integrity interpretation based on engineering evaluation was reviewed and applied to the site SG tubes. The testing results were reviewed with the influences of SG tube material and the support structure. The impact of the tube materials was insignificant and that of the tube support structure showed somewhat conservative results. The testing resulted in successful demonstration of applicability of the EPRI ETSS on the SG tube wear defects at the tube support. One of the major flaw mechanisms detected in the currently operating domestic OPR-1000 pressurized water reactors(PWR's) steam generator(SG) tubes is wear defect. In general, wear defect has been constantly detected in the upper tube bundle imposed to the flow induced vibration interaction between tube and its support structure, and the quantity of the affected tubes has also shown the tendency to increase as plant operation life is added. In order to take appropriate measures and maintain the structural integrity for the SG tubes, wear defect is currently categorized as active damage mechanism and the tubes containing 40% or greater wear depth of the nominal tube wall thickness shall be plugged per SGMP(SG Management Program) Recently, a fairly large amplitude of wear defects on the Batwing(BW), one of the upper tube support structures in the SG tubes

Demonstration for the Applicability of the EPRI ETSS on the SG Tube Wear Defects Formed at the Tube Support Structure

Energy Technology Data Exchange (ETDEWEB)

Shin, Ki Seok; Cheon, Keun Young; Nam, Min Woo [Korea Hydro and Nuclear Power Co. Ltd, Daejeon (Korea, Republic of); Min, Kyong Mahn [Universal Monitoring and Inspection Inc., Daejeon (Korea, Republic of)

2013-10-15

In this paper, the authorized EPRI ETSS 27906.2 applied to the detection of tapered wear volumetric indications and depth sizing within the free span area, loose part not present was reviewed and applied to the site SG tubes for getting the actual value of the wear depth and providing structural integrity interpretation based on engineering evaluation. The experiment to demonstrate the applicability of EPRI ETSS was performed by the employment of the newly prepared STD tube and resulted in ensuring the effectiveness and equivalency of the EPRI ETSS as well. The authorized EPRI ETSS 27906.2 for getting the actual value of the wear depth and providing structural integrity interpretation based on engineering evaluation was reviewed and applied to the site SG tubes. The testing results were reviewed with the influences of SG tube material and the support structure. The impact of the tube materials was insignificant and that of the tube support structure showed somewhat conservative results. The testing resulted in successful demonstration of applicability of the EPRI ETSS on the SG tube wear defects at the tube support. One of the major flaw mechanisms detected in the currently operating domestic OPR-1000 pressurized water reactors(PWR's) steam generator(SG) tubes is wear defect. In general, wear defect has been constantly detected in the upper tube bundle imposed to the flow induced vibration interaction between tube and its support structure, and the quantity of the affected tubes has also shown the tendency to increase as plant operation life is added. In order to take appropriate measures and maintain the structural integrity for the SG tubes, wear defect is currently categorized as active damage mechanism and the tubes containing 40% or greater wear depth of the nominal tube wall thickness shall be plugged per SGMP(SG Management Program) Recently, a fairly large amplitude of wear defects on the Batwing(BW), one of the upper tube support structures in the SG

Factors determining the stainless steel decontamination efficiency for the steam generator heat exchanger tubes at NPPs with the WWERs

International Nuclear Information System (INIS)

Kamenskij, A.N.; Balaban-Irmenin, Yu.V.

1983-01-01

To raise the efficiency of the redox method and decrease the amount of radioactive wastes, a possibility of improving the decontamination process for NPP heat exchanger tubes made of stainless steel is studied. In the home practice the redox method of equipment decontamination is carried out as a multi-cycle process. In each cycle the surface is treated first with a permanganate alkaline solution ther with an oxalic acid solution, with a condensate washing-at between the treatments. Using samples cut out of the steam generator pipelines of the first and third power units of the Novovoronezh NPP the effect of the oXalic acid concentration, as well as washout time and conditions on the decontamination factor are studied. On the basis of analysis of the obtained data a conclusion is drawn that using oxalic acid of low concentrations and increasing its concentrations from cycle to cycle maximum decontamination factor values can be obtained at a minimum salt content in radioactive wastes

The failure mode of natural silk epoxy triggered composite tubes

International Nuclear Information System (INIS)

Eshkour, R A; Ariffin, A K; Zulkifli, R; Sulong, A B; Azhari, C H

2012-01-01

In this study the quasi static compression test over natural silk epoxy triggered composite tubes has been carried out, the natural silk epoxy composite tubes consist of 24 layer of woven natural silk as reinforcement and thermoset epoxy resin as matrix which both of them i e natural silk and epoxy have excellent mechanical properties More over the natural silk have better moisture resistance in comparison with other natural reinforcements, the length of tubes are 50, 80 and 120 mm The natural silk epoxy composite tubes are associated with an external trigger which includes 4 steel pieces welded on downside flat plate fixture The hand lay up fabrication method has been used to make the natural silk epoxy composite tubes Instron universal testing machine with 250 KN load capacity has been employed to accomplish this investigation The failure modes of natural silk epoxy triggered composite tubes has been investigated by representative photographs which has been taken by a high resolution camera(12 2 Mp) during the quasi static compression test, from the photographs is observed the failure modes is progressive local buckling

The Use of Austenitic Stainless Steel versus Monel (Ni-Cu) Alloy in Pressurized Gaseous Oxygen (GOX) Life Support Systems.

Science.gov (United States)

1985-03-01

Carbon Steel AISI 1025 2. AISI 4140 3. Ductile Iron 4. 304 Stainless Steel 5. 17-4 PH Stainless Steel 6. 410 Stainless Steel 7. Lead Babbit 8. Tin Babbit...9. Inconel 718 i0. Aluminum 1100 30 6- AISI 4140 steel, all the results were negative (no ignitions). The single exception was with a sample of 4140 ...rates for austenitic stainless steel ( AISI 316), Monel (63% Ni - 34% Cu) and carbon steel (AMS 5050) tubing in this environment. 12 - 14-660 A 7

Corrosion behaviour of hyper duplex stainless steel in various metallurgical conditions for sea water cooled condensers

International Nuclear Information System (INIS)

Singh, Umesh Pratap; Kain, Vivekanand; Chandra, Kamlesh

2011-01-01

The sea water cooled condensers have to resist severe corrosion as marine environment is the most corrosive natural environment. Copper alloys are being phased out due to difficulties in water chemistry control and Titanium base alloys are extremely expensive. Austenitic stainless steels (SS) remain prone to localized corrosion in marine environments hence not suitable. These heat exchangers operate at temperatures not exceeding 50 deg C and at very low pressures. The tubes of these heat exchangers are joined to the carbon steel tube sheets by roll expansion or by roll expansion followed by seam welding. These conditions are expected to affect the localized corrosion resistance of the tube in roll joined region due to cold working and in the tube-tube sheet welded joint due to thermal effects of welding. In this study, the localized corrosion behaviour of a Hyper Duplex Stainless Steel (HDSS) has been evaluated, and compared with other materials e.g. types 304L SS, 316L SS, Duplex SS 2205, Titanium grade - 2, and Al Brass. The evaluation is done in three metallurgical conditions (a) as received, (b) cold rolled and (c) welded condition in synthetic sea water at room temperature and at 50 deg C to assess the resistance to crevice, pitting and stress corrosion cracking using standard ASTM exposure and electrochemical techniques. The results provide comparative assessment of these alloys and show their susceptibility in the three metallurgical conditions as encountered in condensers. Hyper-duplex SS has been shown to be highly resistant in sea water for the condenser tubing application. (author)

SUS 321 HTB boiler tubing with fire grained internal surface resistant to steam-induced oxidation

International Nuclear Information System (INIS)

Kanero, Takahiro; Minami, Yuusuke; Kodera, Toshihide

1981-01-01

Considerable amount of scale is produced by high temperature steam on the austenitic stainless steel tubes used for the superheaters and reheaters of large boilers for power generation. The scale of outer layer separates off due to the thermal stress at the time of starting-up and stopping, and causes the blocking of pipes and the erosion of turbine blades. Following the increase of nuclear power generation, large boilers are used for medium load, accordingly it is expected that the troubles like these increase. In this paper, the manufacturing method and the properties of SUS 321 HTB with fine grain internal surface are reported, which was developed to reduce the rate of growth of scale and to prevent the separation of scale. In order to prevent the separation of scale from austenitic stainless steel tubes, the reduction of scale thickness, surface treatment such as chrome plating, the use of alloys with excellent oxidation resistance, the formation of chrome-rich film rapidly, the heat treatment of cold-worked tubes and so on were carried out. The nitrification of SUS 321 H steel brought about two-phase structure of the fine grain internal surface with excellent oxidation resistance and the rest of coarse grains with high creep strength. (Kako, I.)

The effect of product quality on the integrity of advanced surface engineering treatments applied to high speed steel circular saw blades

International Nuclear Information System (INIS)

Bradbury, S.R.; Sarwar, M.

1996-01-01

Advanced surface engineering technologies have been successfully applied to high speed steel drills and carbide single-point cutting tools, but, as yet, limited benefits have been realized when applying the same technologies to multi-point cutting tools of commercial quality. This paper discusses the factors that have limited the benefits of advanced surface engineering treatments when applied to high speed steel circular saw blades. Common manufacturing defects have been identified on the teeth of the blades. Tests which evaluate the blade performance throughout its useful life and examination by scanning electron microscopy (SEM) have shown that these defects adversely affect the performance and wear resistance of surface engineered blades. Further investigations suggest that significant improvements in coating integrity can be achieved through the careful preparation of the substrate surface and refinement of the cutting edge geometry prior to treatment. For this application, the need for refinement and enhancement of current manufacturing practices is demonstrated if the full benefits of advanced surface engineering are to be realized. (orig.)

Analysis of oxygen content in steel by means of 14 MeV neutrons

International Nuclear Information System (INIS)

Chuang, L.S.; Wong, K.C.; Chiu, W.Y.

1975-01-01

A sealed-tube type 14 MeV neutron generator with maximum neutron output of 10 11 n/sec, incorporating a pneumatic sample transfer system of single-tube type and with a single rotation of the sample during neutron irradiation, is used to develop a method suitable for routine work in industrial applications. A pulse shape analyser system incorporating an organic scintillation detector is used for monitoring neutron flux level during the neutron irradiation of the sample. Polyethylene, of oxygen content 163 ppm determined by comparison with lucite, is used as the steel sample carrier. A 3 x 3 in. NaI(Tl) crystal is used with a single channel analyser to count the 6.1 and 7.1 MeV gamma rays emitted from 16 N as a result of the reaction 16 O(n,p) 16 N. As the present activation analysis makes use of the comparison method, a steel-mylar standard made of layered steel and mylar discs is prepared and a calibration curve constructed. A method of correcting the oxygen contribution in the polyethylene sample carrier is devised and the content of oxygen in the steel standard is determined. A survey of neutron flux distribution is also attempted and it is found that nearly symmetrical distribution of the flux, about the centre of the sample carrier which is placed with its axis in parallel to the plane of the disc-shaped target of the neutron-generating tube, is far from being flat. (Auth.)

Foucault current testing of ferritic steel fuel cans

International Nuclear Information System (INIS)

Stossel, A.

1984-10-01

The analysis of impedance involved by a Foucault current test of ferritic steel tubes, is quite different from the classical analysis which refers to non-magnetic tubes; more particularly, volume defects are considered as magnetic anomalies. Contrarily to current instructions which recommend to test the product in a satured magnetic state, it is very interesting to work with a continuous energizing field, comparatively low, corresponding to a sequenced magnetization, of which value is obtained according to the magnetic structure of the product. This analysis is useful when testing fast reactor fuel cans [fr

Development of Stronger and More Reliable Cast Austenitic Stainless Steels (H-Series) Based on Scientific and Design Methodology

Energy Technology Data Exchange (ETDEWEB)

Pankiw, Roman I; Muralidharan, G. (Murali); Sikka, Vinod K.

2006-06-30

The goal of this project was to increase the high-temperature strength of the H-Series of cast austenitic stainless steels by 50% and the upper use temperature by 86 to 140 degrees fahrenheit (30 to 60 degrees celsius). Meeting this goal is expected to result in energy savings of 35 trillion Btu/year by 2020 and energy cost savings of approximately $230 million/year. The higher-strength H-Series cast stainless steels (HK and HP type) have applications for the production of ethylene in the chemical industry, for radiant burner tubes and transfer rolls for secondary processing of steel in the steel industry, and for many applications in the heat treating industry, including radiant burner tubes. The project was led by Duraloy Technologies, Inc., with research participation by Oak Ridge National Laboratory (ORNL) and industrial participation by a diverse group of companies.

Development of ODS (oxide dispersion strengthened) ferritic-martensitic steels for fast reactor fuel cladding

International Nuclear Information System (INIS)

Ukai, Shigeharu

2000-01-01

In order to attain higher burnup and higher coolant outlet temperature in fast reactor, oxide dispersion strengthened (ODS) ferritic-martensitic steels were developed as a long life fuel cladding. The improvement in formability and ductility, which are indispensable in the cold-rolling method for manufacturing cladding tube, were achieved by controlling the microstructure using techniques such as recrystallization heat-treatment and α to γ phase transformation. The ODS ferritic-martensitic cladding tubes manufactured using these techniques have the highest internal creep rupture strength in the world as ferritic stainless steels. Strength level approaches adequate value at 700degC, which meets the requirement for commercial fast reactors. (author)

Molybdenum Tube Characterization report

Energy Technology Data Exchange (ETDEWEB)

Beaux II, Miles Frank [Los Alamos National Lab. (LANL), Los Alamos, NM (United States); Usov, Igor Olegovich [Los Alamos National Lab. (LANL), Los Alamos, NM (United States)

2017-02-07

Chemical vapor deposition (CVD) techniques have been utilized to produce free-standing molybdenum tubes with the end goal of nuclear fuel clad applications. In order to produce tubes with properties desirable for this application, deposition rates were lowered requiring long deposition durations on the order of 50 hours. Standard CVD methods as well as fluidized-bed CVD (FBCVD) methods were applied towards these objectives. Characterization of the tubes produced in this manner revealed material suitable for fuel clad applications, but lacking necessary uniformity across the length of the tubes. The production of freestanding Mo tubes that possess the desired properties across their entire length represents an engineering challenge that can be overcome in a next iteration of the deposition system.

Chromium Enrichment on P11 Ferritic Steel by Pack Cementation

OpenAIRE

Fauzi F. A.; Kurniawan T.; Salwani M. S.; Bin Y. S.; Harun W. S. W.

2016-01-01

The future thermal power plant is expected to operate at higher temperature to improve its efficiency and to reduce greenhouse gas emission. This target requires better corrosion properties of ferritic steels, which commonly used as materials for superheater and reheater of boiler tubes. In this work, chromium enrichment on the surface of ferritic steel is studied. The deposited chromium is expected to become a reservoir for the formation of chromia protective layer. Chromium was deposited on...

Damage characterization of an ASTM A 213 grade 91 tube after 116.000 h of service in a reforming plant

International Nuclear Information System (INIS)

Tonti, Andrea; Lega, Daniela; Antonini, Alessandra; Romitelli, Manuela; Alvino, Antonello

2015-01-01

ASTM A213 T91 steel is used in power plants and petrochemical industry, for long-term service components. The improved mechanical properties of grade 91 are strictly related to its specific microstructure: a tempered martensite matrix with fine precipitates embedded in. Despite low alloy heat resistant ferritic steels, that have a well known operational experience, T91 service performances are still faintly consolidated, because this material has serviced only in a limited number of plants, since the eighties. Most of the available data were obtained by laboratory tests on relatively short term creep strength and corrosion properties. The investigations reported in this paper represent an important opportunity to describe and better evaluate the damage evolution of the grade T91 steel after more than 100000 h of exposure in severe conditions (580 °C, 18–26 bar, combustion environment). Our results suggest that the steel suffered by different damage forms, which appear on definite portions of the tube cross section. The main degradation forms observed, in fact, into the tube bulk are both the martensite recovery and the microstructural evolution. This latter promoted mostly Laves phase precipitation and coarsening. On the other hand, both the outer and the inner wall side, suffered mainly by severe oxidation/carburization. Especially on the outer surface, the massive carbide precipitation has caused an evident loss of ductility so that the mechanical properties of the tube appear appreciably reduced. - Highlights: • ASTM A213 T91 steel is used in petrochemical industry, for long-term service components. • The investigations reported an evaluation of the damage evolution of the grade T91 steel. • Our results suggest that the steel suffered both the martensite recovery and the microstructural evolution. • The outer and the inner wall side, suffered mainly by severe oxidation/carburization. • Carbide precipitation caused loss of ductility so that the

Development of oxide dispersion strengthened 9Cr ferritic-martensitic steel clad tube for fast reactor

International Nuclear Information System (INIS)

Laha, K.; Saroja, S.; Mathew, M.D.; Jayakumar, T.; Vijay, R.; Venugopal Reddy, A.; Lakshminarayana, B.; Kapoor, Komal; Jha, S.K.; Tonpe, S.S.

2012-01-01

One of the key issues in the economical operation of FBR is to achieve high burn-up of fuel (200-250 GWd/t) which considerably reduces the fuel cycle cost. This imposes stringent requirements of void swelling resistance upto 200 dpa for the core structural materials. Presently used alloy 09 (a modified austenitic stainless steel, 15Cr-15Ni-Ti) for PFBR has void swelling limit less than 150 dpa. Because of the inherent void swelling resistance, 9-12Cr steels ferritic/martensitic steels are qualified for irradiation upto 200 dpa but their low creep strength at temperatures above 600 deg C restricts their application as a clad material. Oxide dispersion strengthening is found to be promising means of extending the creep resistance of ferritic/martensitic steels beyond 650 deg C without sacrificing the inherent advantages of high thermal conductivity and low swelling of ferritic steels

Ratcheting tests on stainless steel 316 L at room temperature

International Nuclear Information System (INIS)

Cousseran, Pierre; Lebey, Jacques; Roche, Roland; Corbel, P.

1980-06-01

An experimental study on progressive distortion (tension-torsion) of simple structures (thin tubes) has been undertaken at the CEA. Results of tests performed on 316 L steel at room temperature are reported in this paper. There are chiefly: - plastic iso-deformation curves in the field of the 2 loadings applied to the specimen, i.e. the constant primary loading P (tension) and the secondary loading ΔQ (cyclic torsion at controled deformation); - indications on the evolution of torque and of torsion plastic deformation, during the cycling; - a convenient rule for evaluation of the progressive distortion is proposed. It is based on the use of an effective stress Psub(eff), which is determined from the tensile characteristics of the material, of when creep occurs, from creep curves [fr

Computerized ultrasonic quality control system in the production of helical welded tubes

International Nuclear Information System (INIS)

Tar, J.

1976-01-01

The inspection of helical welded steel tubes by means of an ultrasonic automatic equipment is described. This equipment is able to recognize the defects of the weld, to identify them and to continuously report back the informations necessary for their elimination

Flexural Behavior of GFRP Tubes Filled with Magnetically Driven Concrete.

Science.gov (United States)

Xie, Fang; Chen, Ju; Dong, Xinlong; Feng, Bing

2018-01-08

Experimental investigation of GFRP (glass fiber reinforced polymer) tubes that were filled with magnetically driven concrete was carried out to study the flexural behavior of specimens under bending. Specimens having different cross section and lengths were tested. The test specimens were fabricated by filling magnetically driven concrete into the GFRP tubes and the concrete was vibrated using magnetic force. Specimens vibrated using vibrating tube were also tested for comparison. In addition, specimens having steel reinforcing bars and GFRP bars were both tested to study the effect of reinforcing bars on the magnetically driven concrete. The load-displacement curves, load-strain curves, failure mode, and ultimate strengths of test specimens were obtained. Design methods for the flexural stiffness of test specimens were also discussed in this study.

Corrosion behaviour of a stream generator tube material in simulated steam generator feedwater containing chlorides and sulphates

Energy Technology Data Exchange (ETDEWEB)

Bojinov, M.; Kinnunen, P.; Laitinen, T.; Maekelae, K.; Saario, T.; Sirkiae, P.; Yliniemi, K. [VTT Manufacturing Technology, Espoo (Finland); Buddas, T.; Halin, M.; Tompuri, K. [Fortum Power and Heat Oy, Loviisa Power Plant (Finland)

2002-07-01

The goal of the present work has been to assess the effect of relatively high concentrations of anionic impurities (Cl{sup -}, SO{sub 4}{sup 2-}) on the corrosion behaviour of Ti-stabilised stainless steel SG tubes in simulated steam generator feed-water. The main observations of this work can be summarised as follows: Sulphate ions seem to be more aggressive than chloride ions towards the primary passive film on 08X18H10T stainless steel. The results may indicate that it is more important to have a low concentration of sulphate ions than of chloride ions in secondary side water when the effects of chemical conditions on tube degradation are considered. The presence of chloride ions seems to weaken the detrimental effect of sulphate ions on the stability of oxide films growing on 08X18H10T stainless steel. No localised corrosion features of 08X18H10T stainless steel were detected in the voltammetric and impedance measurements in solutions containing up to 5000 ppb sulphates, chlorides or both of the anions. (authors)

Corrosion behaviour of a stream generator tube material in simulated steam generator feedwater containing chlorides and sulphates

International Nuclear Information System (INIS)

Bojinov, M.; Kinnunen, P.; Laitinen, T.; Maekelae, K.; Saario, T.; Sirkiae, P.; Yliniemi, K.; Buddas, T.; Halin, M.; Tompuri, K.

2002-01-01

The goal of the present work has been to assess the effect of relatively high concentrations of anionic impurities (Cl - , SO 4 2- ) on the corrosion behaviour of Ti-stabilised stainless steel SG tubes in simulated steam generator feed-water. The main observations of this work can be summarised as follows: Sulphate ions seem to be more aggressive than chloride ions towards the primary passive film on 08X18H10T stainless steel. The results may indicate that it is more important to have a low concentration of sulphate ions than of chloride ions in secondary side water when the effects of chemical conditions on tube degradation are considered. The presence of chloride ions seems to weaken the detrimental effect of sulphate ions on the stability of oxide films growing on 08X18H10T stainless steel. No localised corrosion features of 08X18H10T stainless steel were detected in the voltammetric and impedance measurements in solutions containing up to 5000 ppb sulphates, chlorides or both of the anions. (authors)

Plugging criteria for steam generator tubes with axial cracks near tube support plates

International Nuclear Information System (INIS)

Mattar Neto, Miguel

2000-01-01

Stress corrosion cracking with intergranular attack occurs on the secondary side of steam generator (SG) tubes where impurities concentrate due to boiling under restricted flow conditions. In the most of cases, it can be called ODSCC (Outer Diameter Stress Corrosion Cracking). The typical locations are areas near support plates, in sludge piles and at top of tubesheet crevices. Though it can also occur on free spans under the relatively thin deposits that build up on the tube surfaces. ODSCC near tube plate supports have been the cause of plugging of many tubes. Thus, studies on SG tubes plugging criteria related to this degradation mechanism are presented in this paper. Th purpose is to avoid unnecessary tube plugging from either safety or reliability standpoint. Based on these studies some conclusions on the plugging criteria and on the difficulties to apply them are addressed. (author)

Welding of stainless steel clad fuel rods for nuclear reactors

International Nuclear Information System (INIS)

Neves, Mauricio David Martins das

1986-01-01

This work describes the obtainment of austenitic stainless steel clad fuel rods for nuclear reactors. Two aspects have been emphasized: (a) obtainment and qualification of AISI 304 and 304 L stainless steel tubes; b) the circumferential welding of pipe ends to end plugs of the same alloy followed by qualification of the welds. Tubes with special and characteristic dimensions were obtained by set mandrel drawing. Both, seamed and seamless tubes of 304 and 304 L were obtained.The dimensional accuracy, surface roughness, mechanical properties and microstructural characteristics of the tubes were found to be adequate. The differences in the properties of the tubes with and without seams were found to be insignificant. The TIG process of welding was used. The influence of various welding parameters were studied: shielding gas (argon and helium), welding current, tube rotation speed, arc length, electrode position and gas flow. An inert gas welding chamber was developed and constructed with the aim of reducing surface oxidation and the heat affected zone. The welds were evaluated with the aid of destructive tests (burst-test, microhardness profile determination and metallographic analysis) and non destructive tests (visual inspection, dimensional examination, radiography and helium leak detection). As a function of the results obtained, two different welding cycles have been suggested; one for argon and another for helium. The changes in the microstructure caused by welding have been studied in greater detail. The utilization of work hardened tubes, permitted the identification by optical microscopy and microhardness measurements, of the different zones: weld zone; heat affected zone (region of grain growth, region of total and partial recrystallization) and finally, the zone not affected by heat. Some correlations between the welding parameters and metallurgical phenomena such as: solidification, recovery, recrystallization, grain growth and precipitation that occurred

Metallurgical Analysis of Cracks Formed on Coal Fired Boiler Tube

Science.gov (United States)

Kishor, Rajat; Kyada, Tushal; Goyal, Rajesh K.; Kathayat, T. S.

2015-02-01

Metallurgical failure analysis was carried out for cracks observed on the outer surface of a boiler tube made of ASME SA 210 GR A1 grade steel. The cracks on the surface of the tube were observed after 6 months from the installation in service. A careful visual inspection, chemical analysis, hardness measurement, detailed microstructural analysis using optical and scanning electron microscopy coupled with energy dispersive X-ray spectroscopy were carried out to ascertain the cause for failure. Visual inspection of the failed tube revealed the presence of oxide scales and ash deposits on the surface of the tube exposed to fire. Many cracks extending longitudinally were observed on the surface of the tube. Bulging of the tube was also observed. The results of chemical analysis, hardness values and optical micrographs did not exhibit any abnormality at the region of failure. However, detailed SEM with EDS analysis confirmed the presence of various oxide scales. These scales initiated corrosion at both the inner and outer surfaces of the tube. In addition, excessive hoop stress also developed at the region of failure. It is concluded that the failure of the boiler tube took place owing to the combined effect of the corrosion caused by the oxide scales as well as the excessive hoop stress.

Controlling DC permeability in cast steels

Energy Technology Data Exchange (ETDEWEB)

Sumner, Aaran, E-mail: aaran.sumner@nottingham.ac.uk [University of Nottingham, Nottingham University Park Campus, Nottingham NG7 2RD, England (United Kingdom); Gerada, Chris, E-mail: chris.gerada@nottingham.ac.uk [Electrical Machines, University of Nottingham, Tower Building, Nottingham NG7 2RD, England (United Kingdom); Brown, Neil, E-mail: neil.brown@cummins.com [Advanced Electrical Machines Research and Technology at Cummins Power Generation, Peterborough PE2 6FZ, England (United Kingdom); Clare, Adam, E-mail: adam.clare@nottingham.ac.uk [Advanced Manufacturing, University of Nottingham, University Park Campus, Nottingham NG7 2RD, England (United Kingdom)

2017-05-01

Annealing (at multiple cooling rates) and quenching (with tempering) was performed on specimens of cast steel of varying composition. The aim was to devise a method for selecting the steel with the highest permeability, from any given range of steels, and then increasing the permeability by heat treatment. Metallographic samples were imaged using optical microscopy to show the effect of the applied heat treatments on the microstructure. Commonly cast steels can have DC permeability altered by the careful selection of a heat treatment. Increases of up to 381% were achieved by annealing using a cooling rate of 6.0 °C/min. Annealing was found to cause the carbon present in the steel to migrate from grain boundaries and from within ferrite crystals into adjacent pearlite crystals. The migration of the carbon resulted in less carbon at grain boundaries and within ferrite crystals reducing the number of pinning sites between magnetic domains. This gives rise to a higher permeability. Quenching then tempering was found to cause the formation of small ferrite crystals with the carbon content of the steel predominately held in the martensitic crystal structures. The results show that with any given range of steel compositions the highest baseline DC permeability will be found with the steel that has the highest iron content and the lowest carbon content. For the samples tested in this paper a cooling rate of 4.5 °C/min resulted in the relative permeability of the sample with the highest baseline permeability, AS4, increasing from 783 to 1479 at 0.5 T. This paper shows how heat treatments commonly applied to hypoeutectoid cast steels, to improve their mechanical performance, can be used to also enhance electromagnetic properties of these alloys. The use of cast steels allows the creation of DC components for electrical machines not possible by the widely used method of stacking of electrical grade sheet steels. - Highlights: • A range of structural steels had their

Controlling DC permeability in cast steels

International Nuclear Information System (INIS)

Sumner, Aaran; Gerada, Chris; Brown, Neil; Clare, Adam

2017-01-01

Annealing (at multiple cooling rates) and quenching (with tempering) was performed on specimens of cast steel of varying composition. The aim was to devise a method for selecting the steel with the highest permeability, from any given range of steels, and then increasing the permeability by heat treatment. Metallographic samples were imaged using optical microscopy to show the effect of the applied heat treatments on the microstructure. Commonly cast steels can have DC permeability altered by the careful selection of a heat treatment. Increases of up to 381% were achieved by annealing using a cooling rate of 6.0 °C/min. Annealing was found to cause the carbon present in the steel to migrate from grain boundaries and from within ferrite crystals into adjacent pearlite crystals. The migration of the carbon resulted in less carbon at grain boundaries and within ferrite crystals reducing the number of pinning sites between magnetic domains. This gives rise to a higher permeability. Quenching then tempering was found to cause the formation of small ferrite crystals with the carbon content of the steel predominately held in the martensitic crystal structures. The results show that with any given range of steel compositions the highest baseline DC permeability will be found with the steel that has the highest iron content and the lowest carbon content. For the samples tested in this paper a cooling rate of 4.5 °C/min resulted in the relative permeability of the sample with the highest baseline permeability, AS4, increasing from 783 to 1479 at 0.5 T. This paper shows how heat treatments commonly applied to hypoeutectoid cast steels, to improve their mechanical performance, can be used to also enhance electromagnetic properties of these alloys. The use of cast steels allows the creation of DC components for electrical machines not possible by the widely used method of stacking of electrical grade sheet steels. - Highlights: • A range of structural steels had their

Influence of a boatlanding and j-tubes on wave loads and wall thickness of the monopile support structure design

NARCIS (Netherlands)

Segeren, M.L.A.

2011-01-01

Support structures for offshore wind turbines play a significant part in the cost of offshore wind energy. With current access systems a conventional boat landing is not necessary. Secondary steel, such as a boat landing and J-tube, influences wave loads. A way of taking the secondary steel items

Evaluation of the Possibility of Obtaining Tube-to-Tube Sheet Welded Joints of 15Cr5Mo Steel by Alternative Technological Process

Science.gov (United States)

Rizvanov, R. G.; Mulikov, D. Sh.; Karetnikov, D. V.; Fairushin, A. M.; Tokarev, A. S.

2018-03-01

This paper presents the results of the tests of joints of chrome-molybdenum steel, obtained by rotary friction welding. On their basis, conclusions were drawn about the weldability of this type of steel by friction welding, and also the applicability of this welding technology in the manufacture of heat exchange equipment.

Když se řekne YouTube

OpenAIRE

Voců, Ondřej

2011-01-01

This article describes basic characteristics of YouTube portal, explains its importance and provided services. The first part of this article is applied to basic characteristics of YouTube portal, the second part deals with processes related to videos on YouTube. YouTube users, YouTube partners and projects are mainspring of the third part of this article. Special subchapter outlines possibilites of YouTube in relation to information studies and librarianship. At the end of the fourth chapter...

Extreme embrittlement of austenitic stainless steel irradiated to 75--81 dpa at 335--360 C

International Nuclear Information System (INIS)

Porollo, S.I.; Vorobjev, A.N.; Konobeev, Yu.V.; Garner, F.A.

1998-01-01

This paper presents the results of an experiment conducted in the BN-350 fast reactor in Kazakhstan that involved the irradiation of argon-pressurized thin-walled tubes (0--2000 MPa hoop stress) constructed from Fe-16Cr-15Ni-3Mo-Nb stabilized steel in contact with the sodium coolant, which enters the reactor at ∼270 C. Tubes in the annealed condition reached 75 dpa at 335 C, and another set in the 20% cold-worked condition reached 81 dpa at 360 C. Upon disassembly all tubes, except those in the stress-free condition, were found to have failed in an extremely brittle fashion. The stress-free tubes exhibited diameter changes that imply swelling levels ranging from 9 to 16%. It is expected that stress-enhancement of swelling induced even larger swelling levels in the stressed tubes. The embrittlement is explained in terms of the sensitivity of the swelling regime to displacement rate and the large, unprecedented levels of swelling reached at 335--360 C at these high neutron fluences. The failure mechanism appears to be identical to that observed at similar swelling levels in other austenitic steels irradiated in US fast reactors at 400--425 C, whereby stress-concentration between voids and nickel segregation at void surfaces predisposes the steel to an epsilon martensite transformation followed by formation of alpha martensite at crack tips. The very slow strain rate inherent in such creep tests and the relatively high helium levels may also contribute to the failure

Manufacturing and mechanical property test of the large-scale oxide dispersion strengthened martensitic mother tube by hot isostatic pressing and hot extrusion process

International Nuclear Information System (INIS)

Narita, Takeshi; Ukai, Shigeharu; Kaito, Takeji; Ohtsuka, Satoshi; Fujiwara, Masayuki

2003-09-01

Mass production capability of Oxide Dispersion Strengthened (ODS) ferritic steel cladding (9Cr) is evaluated in the Phase II of the Feasibility Studies on Commercialized Fast Reactor Cycle System. The cost for manufacturing mother tube is a dominant factor in the total cost for manufacturing ODS ferritic cladding. In this study, the large-scale 9Cr-ODS martensitic mother tube was produced by overseas supplier with mass production equipments for commercialized ODS steels. The process of manufacturing the ODS mother tube consists of raw material powder production, mechanical alloying by high energy ball mill, hot isostatic pressing(HIP), and hot extrusion. Following results were obtained in this study. (1) Micro structure of the ODS steels is equivalent to that of domestic products, and fine oxides are uniformly distributed. The mechanical alloying by large capacity (1 ton) ball mill can be satisfactorily carried out. (2) A large scale mother tube (65 mm OD x 48 mm ID x 10,000 mm L), which can produce about 60 pieces of 3 m length ODS ferritic claddings by four times cold rolling, have been successfully manufactured through HIP and Hot Extrusion process. (3) Rough surface of the mother tubes produced in this study can be improved by selecting the reasonable hot extrusion condition. (4) Hardness and tensile strength of the manufactured ODS steels are lower than domestic products with same chemical composition. This is owing to the high aluminum content in the product, and those properties could be improved by decreasing the aluminum content in the raw material powder. (author)

Failure analysis of retired steam generator tubings

Energy Technology Data Exchange (ETDEWEB)

Kim, Hong Pyo; Kim, J. S.; Hwang, S. S. and others

2005-04-15

Degradation of steam generator leads to forced outage and extension of outage, which causes increase in repair cost, cost of purchasing replacement power and radiation exposure of workers. Steam generator tube rupture incident occurred in Uljin 4 in 2002, which made public sensitive to nuclear power plant. To keep nuclear energy as a main energy source, integrity of steam generator should be demonstrated. Quantitative relationship between ECT(eddy current test) signal and crack size is needed in assesment of integrity of steam generator in pressurized water reactor. However, it is not fully established for application in industry. Retired steam generator of Kori 1 has many kinds of crack such as circumferential and axial primary water stress corrosion crack and outer diameter stress corrosion crack(ODSCC). So, it can be used in qualifying and improving ECT technology and in condition monitoring assesment for crack detected in ISI(in service inspection). In addition, examination of pulled tube of Kori 1 retired steam generator will give information about effectiveness of non welded sleeving technology which was employed to repair defect tubes and remedial action which was applied to mitigate ODSCC. In this project, hardware such as semi hot lab. for pulled tube examination and modification transportation cask for pulled tube and software such as procedure of transportation of radioactive steam generator tube and non-destructive and destructive examination of pulled tube were established. Non-destructive and destructive examination of pulled tubes from Kori 1 retired steam generator were performed in semi hot lab. Remedial actions applied to Kori 1 retired steam generator, PWSCC trend and bulk water chemistry and crevice chemistry in Kori 1 were evaluated. Electrochemical decontamination technology for pulled tube was developed to reduce radiation exposure and enhance effectiveness of pulled tube examination. Multiparameter algorithm developed at ANL, USA was

Nanostructured polypyrrole for automated and electrochemically controlled in-tube solid-phase microextraction of cationic nitrogen compounds

International Nuclear Information System (INIS)

Asiabi, Hamid; Yamini, Yadollah; Rezaei, Fatemeh; Seidi, Shahram

2015-01-01

The authors describe an efficient method for microextraction and preconcentration of trace quantities of cationic nitrogen compounds, specifically of anilines. It relies on a combination of electrochemically controlled solid-phase microextraction and on-line in-tube solid-phase microextraction (SPME) using polypyrrole-coated capillaries. Nanostructured polypyrrole was electrically deposited on the inner surface of a stainless steel tube and used as the extraction phase. It also acts as a polypyrrole electrode that was used as a cation exchanger, and a platinum electrode that was used as the anode. The solution to be extracted is passed over the inner surface of the polypyrrole electrode, upon which cations are extracted by applying a negative potential under flow conditions. This method represents an ideal technique for SPME of protonated anilines because it is fast, easily automated, solvent-free, and inexpensive. Under optimal conditions, the limits of detection are in the 0.10–0.30 μg L -1 range. The method works in the 0.10 to 300 μg L -1 concentration range. The inter- and intra-assay precisions (RSD%; for n = 3) range from 5.1 to 7.5 % and from 4.7 to 6.0 % at the concentration levels of 2, 10 and 20 μg L -1 , respectively. The EC-in-tube SPME method was successfully applied to the analysis of methyl-, 4-chloro-, 3-chloro and 3,4-dichloroanilines in (spiked) water samples. (author)

Plasma Sputtering Robotic Device for In-Situ Thick Coatings of Long, Small Diameter Vacuum Tubes

Science.gov (United States)

Hershcovitch, Ady

2014-10-01

A novel robotic plasma magnetron mole with a 50 cm long cathode was designed fabricated & operated. Reason for this endeavor is to alleviate the problems of unacceptable ohmic heating of stainless steel vacuum tubes and of electron clouds, due to high secondary electron yield (SEY), in the BNL Relativistic Heavy Ion Collider (RHIC). The magnetron mole was successfully operated to copper coat an assembly containing a full-size, stainless steel, cold bore, RHIC magnet tubing connected to two types of RHIC bellows, to which two additional pipes made of RHIC tubing were connected. To increase cathode lifetime, movable magnet package was developed, and thickest possible cathode was made, with a rather challenging target to substrate (de facto anode) distance of less than 1.5 cm. Achieving reliable steady state magnetron discharges at such a short cathode to anode gap was rather challenging, when compared to commercial coating equipment, where the target to substrate distance is 10's cm; 6.3 cm is the lowest experimental target to substrate distance found in the literature. Additionally, the magnetron developed during this project provides unique omni-directional uniform coating. The magnetron is mounted on a carriage with spring loaded wheels that successfully crossed bellows and adjusted for variations in vacuum tube diameter, while keeping the magnetron centered. Electrical power and cooling water were fed through a cable bundle. The umbilical cabling system is driven by a motorized spool. Excellent coating adhesion was achieved. Measurements indicated that well-scrubbed copper coating reduced SEY to 1, i.e., the problem of electron clouds can be eliminated. Room temperature RF resistivity measurement indicated that 10 μm Cu coated stainless steel RHIC tube has conductivity close to that of pure copper tubing. Excellent coating adhesion was achieved. Device detail and experimental results will be presented. Work supported by Brookhaven Science Associates, LLC under

The effect of reduced oxygen content powder on the impact toughness of 316 steel powder joined to 316 steel by low temperature HIP

International Nuclear Information System (INIS)

Lind, Anders; Sundstroem, Johan; Peacock, Alan

2005-01-01

During the manufacture of the blanket modules, 316L steel powder is simultaneously consolidated and joined to tubes and blocks of 316L materials by hot isostatic pressing (HIP). The high processing temperature can detrimentally increase the grain size of the water-cooling tubes in the structure and the blocks reducing their strength. It is well known [L. Arnberg, A. Karlsson, Influence of powder surface oxidation on some properties of a HIPed martensitic chromium steel, Int. J. Powder Metall. 24 (2) (1988) 107-112] that surface oxides on the powder particles negatively influence the impact toughness of material and joints consolidated in this way. At a high HIP temperature, the oxides are at least partly transformed, thereby improving the impact toughness [L. Nyborg, I. Olefjord, Surface analysis of PM martensitic steel before and after consolidation. Part 2. Surface analysis of compacted material, Powder Metall. 31 (1) (1988) 40-44]. In order to get acceptable mechanical properties of materials produced at a low HIP temperature, the oxygen content on the powder surfaces needs to be reduced. In order to study the effect of reducing the powder oxygen content, it was reduced and the results were compared to those of specimens with ordinary oxygen content. The effect on the impact toughness and the tensile strength of low temperature (1020 and 1060 deg. C) HIP joints between steel blocks and powder consolidated material with low and ordinary oxygen content was measured

Interlayers Applied to CVD Diamond Deposition on Steel Substrate: A Review

Directory of Open Access Journals (Sweden)

Djoille Denner Damm

2017-09-01

Full Text Available Academics and industry have sought after combining the exceptional properties of diamonds with the toughness of steel. Since the early 1990s several partial solutions have been found but chemical vapor deposition (CVD diamond deposition on steel substrate continues to be a persistent problem. The main drawbacks are the high carbon diffusion from gas phase into substrate, the transition metals on the material surface that catalyze sp2 bond formation, instead of sp3 bonds, and the high thermal expansion coefficient (TEC mismatch between diamond and steels. An intermediate layer has been found necessary to increase diamond adhesion. Literature has proposed many efficient intermediate layers as a diffusion barrier for both, carbon and iron, but most intermediate layers shown have not solved TEC mismatch. In this review, we briefly discuss the solutions that exclusively work as diffusion barrier and discuss in a broader way the ones that also solve, or may potentially solve, the TEC mismatch problem. We examine some multilayers, the iron borides, the chromium carbides, and vanadium carbides. We go through the most relevant results of the last two and a half decades, including recent advances in our group. Vanadium carbide looks promising since it has shown excellent diffusion barrier properties, its TEC is intermediary between diamond and steel and, it has been thickened to manage thermal stress relief. We also review a new deposition technique to set up intermediate layers: laser cladding. It is promising because of its versatility in mixing different materials and fusing and/or sintering them on a steel surface. We conclude by remarking on new perspectives.

Development of structural steels for nuclear application

Energy Technology Data Exchange (ETDEWEB)

Hong, Jun Hwa; Chi, S. H.; Ryu, W. S.; Lee, B. S.; Kim, D. H.; Kim, J. H.; Oh, Y. J.; Byun, T. S.; Yoon, J. H.; Park, D. K.; Oh, J. M.; Cho, H. D.; Kim, H.; Kim, H. D.; Kang, S. S.; Kim, J. W.; Ahn, S. B.

1997-08-01

To established the bases of nuclear structural material technologies, this study was focused on the localization and improvement of nuclear structural steels, the production of material property data, and technology developments for integrity evaluation. The important test and analysis technologies for material integrity assessment were developed, and the materials properties of the pressure vessel steels were evaluated systematically on the basis of those technologies, they are microstructural characteristics, tensile and indentation deformation properties, impact properties, and static and dynamic fracture toughness, fatigue and corrosion fatigue etc. Irradiation tests in the research reactors were prepared or completed to obtain the mechanical properties of irradiated materials. The improvement of low alloy steel was also attempted through the comparative study on the manufacturing processes, computer assisted alloy and process design, and application of the inter critical heat treatment. On the other hand, type 304 stainless steels for reactor internals were developed and tested successfully. High strength type 316LN stainless steels for reactor internals were developed and the microstructural characteristics, corrosion resistance, mechanical properties at high temperatures, low cycle fatigue property etc. were tested and analyzed in the view point of the effect of nitrogen. Type 347 stainless steels with high corrosion resistance and toughness for pipings and tubes and low-activated Cr-Mn steels were also developed and their basic properties were evaluated. Finally, the martensitic stainless steels for turbine blade were developed and tests. (author). 242 refs., 100 tabs., 304 figs.

Development of structural steels for nuclear application

International Nuclear Information System (INIS)

Hong, Jun Hwa; Chi, S. H.; Ryu, W. S.; Lee, B. S.; Kim, D. H.; Kim, J. H.; Oh, Y. J.; Byun, T. S.; Yoon, J. H.; Park, D. K.; Oh, J. M.; Cho, H. D.; Kim, H.; Kim, H. D.; Kang, S. S.; Kim, J. W.; Ahn, S. B.

1997-08-01

To established the bases of nuclear structural material technologies, this study was focused on the localization and improvement of nuclear structural steels, the production of material property data, and technology developments for integrity evaluation. The important test and analysis technologies for material integrity assessment were developed, and the materials properties of the pressure vessel steels were evaluated systematically on the basis of those technologies, they are microstructural characteristics, tensile and indentation deformation properties, impact properties, and static and dynamic fracture toughness, fatigue and corrosion fatigue etc. Irradiation tests in the research reactors were prepared or completed to obtain the mechanical properties of irradiated materials. The improvement of low alloy steel was also attempted through the comparative study on the manufacturing processes, computer assisted alloy and process design, and application of the inter critical heat treatment. On the other hand, type 304 stainless steels for reactor internals were developed and tested successfully. High strength type 316LN stainless steels for reactor internals were developed and the microstructural characteristics, corrosion resistance, mechanical properties at high temperatures, low cycle fatigue property etc. were tested and analyzed in the view point of the effect of nitrogen. Type 347 stainless steels with high corrosion resistance and toughness for pipings and tubes and low-activated Cr-Mn steels were also developed and their basic properties were evaluated. Finally, the martensitic stainless steels for turbine blade were developed and tests. (author). 242 refs., 100 tabs., 304 figs

Sliding wear characteristics of carburized steels and thermally refined steels implanted with nitrogen ions

International Nuclear Information System (INIS)

Terashima, Keiichi; Koda, Hiroyuki; Takeuchi, Eiichi.

1995-01-01

In order to concretely examine the application of surface reforming by ion implantation, nitrogen ion implantation was applied to the thermally refined steels S45C and SCM440 and the carburized steel SCM415, which are high versatile steels for mechanical structures, and their friction and wear characteristics were examined. The results are summarized as follows. In the surface-reformed material, in which nitrogen was implanted for the purpose of improving the seizure durability of the carburized steel, the load-frictional coefficient curve in lubricated sliding friction was similar to that of the material without implantation, but it was recognized that the load at which seizure occurred reached 2000 kgf or more, and as the amount of implantation was more, the material withstood higher load. In the lubricated sliding friction using a pin-ring type wear testing machine of the thermally refined steels and those to which implantation was applied, it was recognized that the specific wear amount was less in the implanted steels than in those without implantation. The results of the analysis of the implanted surface layers and the friction surfaces are reported. (K.I.)

Plastic Deformation of Metal Tubes Subjected to Lateral Blast Loads

Directory of Open Access Journals (Sweden)

Kejian Song

2014-01-01

Full Text Available When subjected to the dynamic load, the behavior of the structures is complex and makes it difficult to describe the process of the deformation. In the paper, an analytical model is presented to analyze the plastic deformation of the steel circular tubes. The aim of the research is to calculate the deflection and the deformation angle of the tubes. A series of assumptions are made to achieve the objective. During the research, we build a mathematical model for simply supported thin-walled metal tubes with finite length. At a specified distance above the tube, a TNT charge explodes and generates a plastic shock wave. The wave can be seen as uniformly distributed over the upper semicircle of the cross-section. The simplified Tresca yield domain can be used to describe the plastic flow of the circular tube. The yield domain together with the plastic flow law and other assumptions can finally lead to the solving of the deflection. In the end, tubes with different dimensions subjected to blast wave induced by the TNT charge are observed in experiments. Comparison shows that the numerical results agree well with experiment observations.

Selected properties of new „duplex” cast steel

Directory of Open Access Journals (Sweden)

S. Pietrowski

2011-10-01

Full Text Available In this paper selected properties of new „duplex” cast steel are presented. The new cast steel was devised in HYDRO-VACUUM company in Grudziądz, where “duplex” cast steel for pump elements is smelted. The goal was to devise a new grade of “duplex” cast steel of better physicochemical properties and cheaper than now applied. It was demonstrated, that there is the possibility of devising the new grade of “duplex” cast steel. It is characterized by higher mechanical properties, similar wear resistance and greater corrosion resistance in 15% water solution of H2SO4 in comparison to now applied “duplex” cast steel. The chemical composition was selected to obtain in microstructure about of 50% ferrite and 50% austenite. It guarantee the highest properties and the lowest costs of its smelting.In the paper results of: the microstructure, Rm, Rp0,2, A5, HB, wear resistance and corrosion resistance in water solution of 15% HCl and H2SO4 acids of new cast steel was presented. They were compared with now applied in HYDRO-VACUUM company “duplex” cast steel.

Method and apparatus for sizing nuclear fuel rod cladding tubes

International Nuclear Information System (INIS)

Koehler, L.

1976-01-01

Nuclear fuel rod cladding tubes are sized internally to diameters precisely fitting nuclear fuel pellets with which the tubes are charged by externally applying hydraulic pressure to short lengths of each tube. The pressure is applied while the tube is stationary. The tube is then moved to bring a new length within the hydraulic pressure zone. The volume of the hydraulic liquid used and the pressure applied to this liquid is such that the liquid is compressed slightly so that the length being sized yields, the expansion of the liquid then completing the sizing. The lengths being sized step-by-step are internally supported by either the fuel pellets or a mandrel having the same diameter as the pellets

X-ray tube current control

International Nuclear Information System (INIS)

Dupuis, W.A.; Resnick, T.A.

1982-01-01

A closed loop feedback system for controlling the current output of an x-ray tube. The system has circuitry for improving the transient response and stability of the x-ray tube current over a substantial nonlinear portion of the tube current production characteristic. The system includes a reference generator for applying adjustable step function reference signals representing desired tube currents. The system also includes means for instantaneous sensing of actual tube current. An error detector compares the value of actual and reference tube current and produces an error signal as a function of their difference. The system feedback loop includes amplification circuitry for controlling x-ray tube filament dc voltage to regulate tube current as a function of the error signal value. The system also includes compensation circuitry, between the reference generator and the amplification circuitry, to vary the loop gain of the feedback control system as a function of the reference magnitude

Phase Identification and Internal Stress Analysis of Steamside Oxides on Plant Exposed Superheater Tubes

DEFF Research Database (Denmark)

Pantleon, Karen; Montgomery, Melanie

2012-01-01

During long-term, high-temperature exposure of superheater tubes in thermal power plants, various oxides are formed on the inner side (steamside) of the tubes, and oxide spallation is a serious problem for the power plant industry. Most often, oxidation in a steam atmosphere is investigated...... in laboratory experiments just mimicking the actual conditions in the power plant for simplified samples. On real plant-exposed superheater tubes, the steamside oxides are solely investigated microscopically. The feasibility of X-ray diffraction for the characterization of steamside oxidation on real plant......-exposed superheater tubes was proven in the current work; the challenges for depth-resolved phase analysis and phase-specific residual stress analysis at the inner side of the tubes with concave surface curvature are discussed. Essential differences between the steamside oxides formed on two different steels...

Wastage of Steam Generator Tubes by Sodium-Water Reaction

International Nuclear Information System (INIS)

Jeong, Ji Young; Kim, Jong Man; Kim, Tae Joon; Choi, Jong Hyeun; Kim, Byung Ho; Lee, Yong Bum; Park, Nam Cook

2010-01-01

The Korea Advanced LIquid MEtal Reactor (KALIMER) steam generator is a helical coil, vertically oriented, shell-and-tube type heat exchanger with fixed tube-sheet. The conceptual design and outline drawing of the steam generator are shown in Figure 1. Flow is counter-current, with sodium on the shell side and water/steam on the tube side. Sodium flow enters the steam generator through the upper inlet nozzles and then flows down through the tube bundle. Feedwater enters the steam generator through the feedwater nozzles at the bottom of steam generator. Therefore, if there is a hole or a crack in a heat transfer tube, a leakage of water/steam into the sodium may occur, resulting in a sodium-water reaction. When such a leak occurs, so-called 'wastage' is the result which may cause damage to or a failure of the adjacent tubes. If a steam generator is operated for some time in this condition, it is possible that it might create an intermediate leak state which would then give rise to the problems of a multi-target wastage in a very short time. Therefore, it is very important to predict these phenomena quantitatively from the view of designing a steam generator and its leak detection systems. For this, multi-target wastage tests for modified 9Cr-1Mo steel tube bundle by intermediate leaks are being prepared

Analysis of aldehydes in human exhaled breath condensates by in-tube SPME-HPLC.

Science.gov (United States)

Wang, ShuLing; Hu, Sheng; Xu, Hui

2015-11-05

In this paper, polypyrrole/graphene (PPy/G) composite coating was prepared by a facile electrochemical polymerization strategy on the inner surface of a stainless steel (SS) tube. Based on the coating tube, a novel online in-tube solid-phase microextraction -high performance liquid chromatography (IT-SPME-HPLC) was developed and applied for the extraction of aldehydes in the human exhaled breath condensates (EBC). The hybrid PPy/G nanocomposite exhibits remarkable chemical and mechanical stability, high selectivity, and satisfactory extraction performance toward aldehyde compounds. Moreover, the proposed online IT-SPME-HPLC method possesses numerous superiorities, such as time and cost saving, process simplicity, high precision and sensitivity. Some parameters related to extraction efficiency were optimized systematically. Under the optimal conditions, the recoveries of the aldehyde compounds at three spiked concentration levels varied in the range of 85%-117%. Good linearity was obtained with excellent correlation coefficients (R(2)) being larger than 0.994. The relative standard deviations (n = 5) of the method ranged from 1.8% to 11.3% and the limits of detection were between 2.3 and 3.3 nmol L(-1). The successful application of the proposed method in human EBC indicated that it is a promising approach for the determination of trace aldehyde metabolites in complex EBC samples. Copyright © 2015 Elsevier B.V. All rights reserved.

Behaviour and microstructure of stainless steels irradiated in the french fast breeder reactors

International Nuclear Information System (INIS)

Dubuisson, P.; Gilbon, D.

1991-01-01

The burn-up of Fast Breeder Reactors is limited by the irradiation induced dimensional changes and mechanical properties of structural materials used for replaceable in-core components. This paper describes the behaviour improvements and also the radiation-induced microstructures of the different steels used for fuel pin cladding and wrapper tubes in French reactors. Materials of fuel pin cladding are austenitic steels whose main problem is swelling. Improvements in swelling resistance by cold-working, titanium additions and modifications of matrix (Fe-Cr-Ni) from SA 316 to CW 15-15 Ti are shown. These improvements are correlated with a best stability of microstructure under irradiation. Beneficial effects of phosphorus addition and multistabilisation (NbVTi) on radiation induced microstructure and swelling resistance are also shown. Austenitic steels used for wrapper tubes are limited both by swelling and by void embrittlement. The ferritic F17 (17Cr), ferritic-martensitic EM12 (9Cr-2MoNbV) and martensitic EM10 (9Cr-1Mo) steels present high swelling resistance. Nevertheless radiation-induced embrittlement is observed in EM12 and especially in F17. This embrittlement results from a fine and uniform radiation enhanced precipitation in ferrite grains. By contrast, the microstructure of fully martensitic EM10 steel is mush more stable and its ductile-brizzle transition temperature stays below 0 0 C. 12 figs

Tube Bulge Process : Theoretical Analysis and Finite Element Simulations

International Nuclear Information System (INIS)

Velasco, Raphael; Boudeau, Nathalie

2007-01-01

This paper is focused on the determination of mechanics characteristics for tubular materials, using tube bulge process. A comparative study is made between two different models: theoretical model and finite element analysis. The theoretical model is completely developed, based first on a geometrical analysis of the tube profile during bulging, which is assumed to strain in arc of circles. Strain and stress analysis complete the theoretical model, which allows to evaluate tube thickness and state of stress, at any point of the free bulge region. Free bulging of a 304L stainless steel is simulated using Ls-Dyna 970. To validate FE simulations approach, a comparison between theoretical and finite elements models is led on several parameters such as: thickness variation at the free bulge region pole with bulge height, tube thickness variation with z axial coordinate, and von Mises stress variation with plastic strain. Finally, the influence of geometrical parameters deviations on flow stress curve is observed using analytical model: deviations of the tube outer diameter, its initial thickness and the bulge height measurement are taken into account to obtain a resulting error on plastic strain and von Mises stress

The retention of iodine in stainless steel sample lines

Energy Technology Data Exchange (ETDEWEB)

Evans, G.J.; Deir, C. [Univ. of Toronto (Canada); Ball, J.M. [Whiteshell Laboratories, Pinawa (Canada)

1995-02-01

Following an accident in a multi-unit CANDU nuclear generating station, decontamination of air vented from containment would play a critical role in minimizing the release of iodine to the environment. The concentration of gas phase iodine in containment air would be measured using the post accident radiation monitoring system, requiring that air samples be passed through a considerable length of tubing to a remote location where the desired measurements could safely be made. A significant loss of iodine, due to adsorption on the sample line surfaces, could greatly distort the measurement. In this study, the retention of I{sub 2}(g) on stainless steel was evaluated in bench scale experiments in order to evaluate, and if possible minimise, the extent of any such line losses. Experiments at the University of Toronto were performed using 6 inch lengths of 1/4 inch stainless steel tubing. Air, containing I-131 labelled I{sub 2}(g), ranging in concentration from 10{sup {minus}10} to 10{sup {minus}6} mol/dm{sup 3} and relative humidity (:RH) from 20 to 90 %, was passed through tubing samples maintained at temperatures ranging from 25 to 90{degrees}C. Adsorption at low gas phase iodine concentrations differed substantially from that at higher concentrations. The rate of deposition was proportional to the gas phase concentration, giving support to the concept of a first order deposition velocity. The surface loading increased with increasing relative humidity, particularly at low RH values, while the deposition rate decreased with increasing temperature. Surface water on the steel may play an important role in the deposition process. The chemisorbed iodine was located primarily in areas of corrosion. Furthermore, water used to wash the steel contained Fe, Mn and iodine in the form of iodide, suggesting that I{sub 2} reacted to form metal iodides. The deposition of I{sub 2} was also found to depend on the initial surface condition.

Laser cutting of thick steel plates and simulated steel components using a 30 kW fiber laser

International Nuclear Information System (INIS)

Tamura, Koji; Ishigami, Ryoya; Yamagishi, Ryuichiro

2016-01-01

Laser cutting of thick steel plates and simulated steel components using a 30 kW fiber laser was studied for application to nuclear decommissioning. Successful cutting of carbon steel and stainless steel plates up to 300 mm in thickness was demonstrated, as was that of thick steel components such as simulated reactor vessel walls, a large pipe, and a gate valve. The results indicate that laser cutting applied to nuclear decommissioning is a promising technology. (author)

Use of CATHENA to model calandria-tube/moderator heat transfer after pressure-tube/calandria-tube ballooning contact

International Nuclear Information System (INIS)

Fan, H.Z.; Bilanovic, Z.; Nitheanandan, T.

2004-01-01

A study was performed to assess the effect of the calandria-tube/moderator heat transfer after pressure-tube/calandria tube ballooning contact using CATHENA. Results of this study indicated that the analytical tool, CATHENA, can be applied for pool boiling heat transfer on the external surface of a large diameter tube, such as the calandria tube used in CANDU reactors. The methodology in such CANDU-generic study can be used to simulate the tube surface with multiple boiling regimes and to assess the benefits of closely coupling thermalhydraulics modelling and fuel/fuel channel behaviour modelling. CATHENA (Canadian Algorithm for THErmalhydraulic Network Analysis) is a one-dimensional, two-fluid thermalhydraulic simulation code designed by AECL to analyse two-phase flow and heat transfer in piping networks. The detailed heat transfer package in CATHENA allows a connection to be established from the multiple solid surfaces of tubes to the surrounding large amount of moderator water, which acts as a heat sink during a postulated loss of coolant event. The generalized heat transfer package within CATHENA allows the tube walls to be divided into several layers in the radial direction and several sectors in the circumferential direction, to account for heat transfer conditions in these two directions. The CATHENA code with the generalized heat transfer package is capable of capturing key pool-boiling phenomena such as nucleate, transition and film boiling heat transfer as well as an ability to model the rewet phenomenon to some extent. A CATHENA input model was generated and used in simulations of selected contact boiling experiment test cases. The transient wall temperatures have been calculated in different portions of the calandria tube. By using this model an adequate agreement was achieved between CATHENA calculation and experimental measurement The CATHENA code enables one to investigate the transient and local thermal-mechanical behaviour of the calandria tube

Ultrasonic imaging of tube/support structure of power plant steam generators

International Nuclear Information System (INIS)

Saniie, J.; Nagle, D.T.

1987-01-01

The corrosion and erosion of steam generator tubing in nuclear power plants can present problems of both safety and economics. In steam generators, the inconel tubes are fit loosely through holes drilled in carbon steel support plates. Corrosion is of particular concern with such tube/support plate structures. Non-protective magnetite can build up on the inner surface of the support plate holes, and allowed to continue unchecked, will fill the gap, eventually denting and fracturing the tube walls. Therefore, periodic nondestructive inspection can be valuable in characterizing corrosion and can be used in evaluating the effectiveness of chemical treatments used to control or reduce corrosion. Presently, they are investigating the feasibility and practicality of using ultrasound in routing testing for gap measurement, for evaluating the corrosion and assessing the degree of denting. The tube/support structure can be modeled as a multilayer, reverberant target, which when tested with ultrasound results in two sets of reverberating echoes [1]. One set corresponds to the tube wall and the other to the support plate. These echoes must be decomposed and identified in order to evaluate the tube/support structure. This report presents experimental results along with a discussion of various measurements and processing techniques for decomposing and interpreting tube/support echoes at different stages of corrosion

Influence of test tube material on subcooled flow boiling critical heat flux in short vertical tube

International Nuclear Information System (INIS)

Hata, Koichi; Shiotsu, Masahiro; Noda, Nobuaki

2007-01-01

The steady state subcooled flow boiling critical heat flux (CHF) for the flow velocities (u=4.0 to 13.3 m/s), the inlet subcoolings (ΔT sub,in =48.6 to 154.7 K), the inlet pressure (P in =735.2 to 969.0 kPa) and the increasing heat input (Q 0 exp(t/τ), τ=10, 20 and 33.3 s) are systematically measured with the experimental water loop. The 304 Stainless Steel (SUS304) test tube of inner diameter (d=6 mm), heated length (L=66 mm) and L/d=11 with the inner surface of rough finished (Surface roughness, Ra=3.18 μm), the Cupro Nickel (Cu-Ni 30%) test tube of d=6 mm, L=60 mm and L/d=10 with Ra=0.18 μm and the Platinum (Pt) test tubes of d=3 and 6 mm, L=66.5 and 69.6 mm, and L/d=22.2 and 11.6 respectively with Ra=0.45 μm are used in this work. The CHF data for the SUS304, Cu-Ni 30% and Pt test tubes were compared with SUS304 ones for the wide ranges of d and L/d previously obtained and the values calculated by the authors' published steady state CHF correlations against outlet and inlet subcoolings. The influence of the test tube material on CHF is investigated into details and the dominant mechanism of subcooled flow boiling critical heat flux is discussed. (author)

Influence of Test Tube Material on Subcooled Flow Boiling Critical Heat Flux in Short Vertical Tube

International Nuclear Information System (INIS)

Koichi Hata; Masahiro Shiotsu; Nobuaki Noda

2006-01-01

The steady state subcooled flow boiling critical heat flux (CHF) for the flow velocities (u = 4.0 to 13.3 m/s), the inlet subcooling (ΔT sub,in = 48.6 to 154.7 K), the inlet pressure (P in = 735.2 to 969.0 kPa) and the increasing heat input (Q 0 exp(t/t), t = 10, 20 and 33.3 s) are systematically measured with the experimental water loop. The 304 Stainless Steel (SUS304) test tubes of inner diameters (d = 6 mm), heated lengths (L = 66 mm) and L/d = 11 with the inner surface of rough finished (Surface roughness, R a = 3.18 μm), the Cupro Nickel (Cu-Ni 30%) test tubes of d = 6 mm, L = 60 mm and L/d = 10 with R a = 0.18 μm and the Platinum (Pt) test tubes of d = 3 and 6 mm, L = 66.5 and 69.6 mm, and L/d 22.2 and 11.6 respectively with R a = 0.45 μm are used in this work. The CHF data for the SUS304, Cu-Ni 30% and Pt test tubes were compared with SUS304 ones for the wide ranges of d and L/d previously obtained and the values calculated by the authors' published steady state CHF correlations against outlet and inlet subcooling. The influence of the test tube material on CHF is investigated into details and the dominant mechanism of subcooled flow boiling critical heat flux is discussed. (authors)

Cracking and Corrosion of Composite Tubes in Black Liquor Recovery Boiler Primary Air Ports

Energy Technology Data Exchange (ETDEWEB)

Keiser, James R.; Singbeil, Douglas L.; Sarma, Gorti B.; Kish, Joseph R.; Yuan, Jerry; Frederick, Laurie A.; Choudhury, Kimberly A.; Gorog, J. Peter; Jetté, Francois R.; Hubbard, Camden R.; Swindeman, Robert W.; Singh, Prett M.; Maziasz, Phillip J.

2006-10-01

Black liquor recovery boilers are an essential part of kraft mills. Their design and operating procedures have changed over time with the goal of providing improved boiler performance. These performance improvements are frequently associated with an increase in heat flux and/or operating temperature with a subsequent increase in the demand on structural materials associated with operation at higher temperatures and/or in more corrosive environments. Improvements in structural materials have therefore been required. In most cases the alternate materials have provided acceptable solutions. However, in some cases the alternate materials have solved the original problem but introduced new issues. This report addresses the performance of materials in the tubes forming primary air port openings and, particularly, the problems associated with use of stainless steel clad carbon steel tubes and the solutions that have been identified.

Steels from materials science to structural engineering

CERN Document Server

Sha, Wei

2013-01-01

Steels and computer-based modelling are fast growing fields in materials science as well as structural engineering, demonstrated by the large amount of recent literature. Steels: From Materials Science to Structural Engineering combines steels research and model development, including the application of modelling techniques in steels.  The latest research includes structural engineering modelling, and novel, prototype alloy steels such as heat-resistant steel, nitride-strengthened ferritic/martensitic steel and low nickel maraging steel.  Researchers studying steels will find the topics vital to their work.  Materials experts will be able to learn about steels used in structural engineering as well as modelling and apply this increasingly important technique in their steel materials research and development. 

Inclusion control in high-performance steels

International Nuclear Information System (INIS)

Holappa, L.E.K.; Helle, A.S.

1995-01-01

Progress of clean steel production, fundamentals of oxide and sulphide inclusions as well as inclusion morphology in normal and calcium treated steels are described. Effects of cleanliness and inclusion control on steel properties are discussed. In many damaging constructional and engineering applications the nonmetallic inclusions have a quite decisive role in steel performance. An example of combination of good mechanical properties and superior machinability by applying inclusion control is presented. (author)

Influence of biofilm lubricity on shear-induced transmission of staphylococcal biofilms from stainless steel to silicone rubber.

Science.gov (United States)

Gusnaniar, Niar; Sjollema, Jelmer; Jong, Ed D; Woudstra, Willem; de Vries, Joop; Nuryastuti, Titik; van der Mei, Henny C; Busscher, Henk J

2017-11-01

In real-life situations, bacteria are often transmitted from biofilms growing on donor surfaces to receiver ones. Bacterial transmission is more complex than adhesion, involving bacterial detachment from donor and subsequent adhesion to receiver surfaces. Here, we describe a new device to study shear-induced bacterial transmission from a (stainless steel) pipe to a (silicone rubber) tube and compare transmission of EPS-producing and non-EPS-producing staphylococci. Transmission of an entire biofilm from the donor to the receiver tube did not occur, indicative of cohesive failure in the biofilm rather than of adhesive failure at the donor-biofilm interface. Biofilm was gradually transmitted over an increasing length of receiver tube, occurring mostly to the first 50 cm of the receiver tube. Under high-shearing velocity, transmission of non-EPS-producing bacteria to the second half decreased non-linearly, likely due to rapid thinning of the lowly lubricious biofilm. Oppositely, transmission of EPS-producing strains to the second tube half was not affected by higher shearing velocity due to the high lubricity and stress relaxation of the EPS-rich biofilms, ensuring continued contact with the receiver. The non-linear decrease of ongoing bacterial transmission under high-shearing velocity is new and of relevance in for instance, high-speed food slicers and food packaging. © 2017 The Authors. Microbial Biotechnology published by John Wiley & Sons Ltd and Society for Applied Microbiology.

Effects of manufacturing process on impact properties and microstructures of ODS steels

Energy Technology Data Exchange (ETDEWEB)

Tanno, Takashi, E-mail: tanno.takashi@jaea.go.jp; Ohtsuka, Satoshi; Yano, Yasuhide; Kaito, Takeji; Tanaka, Kenya

2014-12-15

Oxide dispersion strengthened (ODS) steels are notable advanced alloys with durability to a high-temperature and high-dose neutron irradiation environment because of their good swelling resistance and mechanical properties under neutron irradiation. 9–12Cr-ODS martensite steels have been developed in the Japan Atomic Energy Agency as the primary candidate material for the fast reactor fuel cladding tubes. They would also be good candidates for the fusion reactor blanket material which is exposed to high-dose neutron irradiation. In this work, modification of the manufacturing process of 11Cr-ODS steel was carried out to improve its impact property. Two types of 11Cr-ODS steels were manufactured: pre-mix and full pre-alloy ODS steels. Miniature Charpy impact tests and metallurgical observations were carried out on these steels. The impact properties of full pre-alloy ODS steels were shown to be superior to those of pre-mix ODS steels. It was demonstrated that the full pre-alloy process noticeably improved the microstructure homogeneity (i.e. reduction of inclusions and pores)

Studies on Stress Corrosion Cracking of Super 304H Austenitic Stainless Steel

Science.gov (United States)

Prabha, B.; Sundaramoorthy, P.; Suresh, S.; Manimozhi, S.; Ravishankar, B.

2009-12-01

Stress corrosion cracking (SCC) is a common mode of failure encountered in boiler components especially in austenitic stainless steel tubes at high temperature and in chloride-rich water environment. Recently, a new type of austenitic stainless steels called Super304H stainless steel, containing 3% copper is being adopted for super critical boiler applications. The SCC behavior of this Super 304H stainless steel has not been widely reported in the literature. Many researchers have studied the SCC behavior of steels as per various standards. Among them, the ASTM standard G36 has been widely used for evaluation of SCC behavior of stainless steels. In this present work, the SCC behavior of austenitic Fe-Cr-Mn-Cu-N stainless steel, subjected to chloride environments at varying strain conditions as per ASTM standard G36 has been studied. The environments employed boiling solution of 45 wt.% of MgCl2 at 155 °C, for various strain conditions. The study reveals that the crack width increases with increase in strain level in Super 304H stainless steels.

Numerical studies on heat transfer and pressure drop characteristics of flat finned tube bundles with various fin materials

Science.gov (United States)

Peng, Y.; Zhang, S. J.; Shen, F.; Wang, X. B.; Yang, X. R.; Yang, L. J.

2017-11-01

The air-cooled heat exchanger plays an important role in the field of industry like for example in thermal power plants. On the other hand, it can be used to remove core decay heat out of containment passively in case of a severe accident circumstance. Thus, research on the performance of fins in air-cooled heat exchangers can benefit the optimal design and operation of cooling systems in nuclear power plants. In this study, a CFD (Computational Fluid Dynamic) method is implemented to investigate the effects of inlet velocity, fin spacing and tube pitch on the flow and the heat transfer characteristics of flat fins constructed of various materials (316L stainless steel, copper-nickel alloy and aluminium). A three dimensional geometric model of flat finned tube bundles with fixed longitudinal tube pitch and transverse tube pitch is established. Results for the variation of the average convective heat transfer coefficient with respect to cooling air inlet velocity, fin spacing, tube pitch and fin material are obtained, as well as for the pressure drop of the cooling air passing through finned tube. It is shown that the increase of cooling air inlet velocity results in enhanced average convective heat transfer coefficient and decreasing pressure drop. Both fin spacing and tube pitch engender positive effects on pressure drop and have negative effects on heat transfer characteristics. Concerning the fin material, the heat transfer performance of copper-nickel alloy is superior to 316L stainless steel and inferior to aluminium.

Fatigue Life of High-Strength Steel Offshore Tubular Joints

DEFF Research Database (Denmark)

Petersen, Rasmus Ingomar; Agerskov, Henning; Lopez Martinez, Luis

1996-01-01

In the present investigation, the fatigue life of tubular joints in offshore steel structures is studied. Two test series on full-scale tubular joints have been carried through. One series was on joints in conventional offshore structural steel, and the other series was on joints in high-strength......In the present investigation, the fatigue life of tubular joints in offshore steel structures is studied. Two test series on full-scale tubular joints have been carried through. One series was on joints in conventional offshore structural steel, and the other series was on joints in high......-strength steel with a yield stress of 820-830 MPa and with high weldability and toughness properties. The test specimens of both series had the same geometry. The present report concentrates on the results obtained in the investigation on the high-strength steel tubular joints.The test specimens were fabricated...... from Ø 324-610 mm tubes, and the joints were loaded in in-plane bending. Both fatigue tests under constant amplitude loading and tests with a stochastic loading that is realistic in relation to offshore structures, are included in the investigation.A comparison between constant amplitude and variable...

Study on corrosion of thermal power plant condenser tubes

Energy Technology Data Exchange (ETDEWEB)

Mohammadi, Abdolreza Rashidi; Zhaam, Ali Akbar [Niroo Research Institute, end of Poonak Bakhtari blvd., Shahrak Ghods, Tehran (Iran)

2004-07-01

The aim of this investigation is to study kinds of corrosion mechanisms in thermal power plant condenser tubes. Condenser is a shell and tube heat exchanger in which cooling water flows through its tubes. While the steam from low pressure turbine passes within condenser tubes, it is condensed by cooling water. The exhausted steam from low pressure turbine is condensed on external surface of condenser tubes and heat is transferred to cooling water which flow into tubes. Tubes composition is usually copper-based alloys, stainless steel or titanium. Annual damages due to corrosion cause much cost for replacement and repairing metallic equipment and installations in electric power industry. Because of existence of different contaminants in water and steam cycle, condenser tubes surfaces are exposed to corrosion. Contaminants like oxygen, carbon dioxide, chloride ion and ammonia in water and steam cycle originate several damages such as pitting and crevice corrosion, erosion, galvanic attack, SCC, condensed corrosion, de-alloying in thermal power plant condenser. The paper first states how corrosion damage takes place in condensers and then introduces types of usual alloys used in condensers and also their corrosion behavior. In continuation, a brief explanation is presented about kinds of condenser failures due to corrosion. Then, causes and locations of different mechanisms of corrosion events on condenser tubes and effects of different parameters such as composition, temperature, chloride and sulfide ion concentration, pH, water velocity and biological precipitation are examined and finally protection methods are indicated. Also some photos of tubes specimens related to power plants are studied and described in each case of mentioned mechanisms. (authors)

Effects of X-ray tube parameters on thickness measure precision in X-ray profile gauge

International Nuclear Information System (INIS)

Miao Jichen; Wu Zhifang; Xing Guilai

2011-01-01

Instantaneous profile gauge technology has been widely used in metallurgy industry because it can on-line get the profile of steel strip. It has characters of high measure precision and wide measure range, but the X-ray tube parameters only can be set few different values during measurement. The relations of thickness measure precision and X-ray tube current, X-ray tube voltage were analyzed. The results show that the X-ray tube current affects the thickness measure precision and the X-ray tube voltage determines the thickness measure range. The method of estimating the X-ray current by thickness measure precision was provided in the end. This method is the base of X-ray source selection and X-ray source parameter's setting in the instantaneous profile gauge. (authors)

Boron autoradiography method applied to the study of steels

International Nuclear Information System (INIS)

Gugelmeier, R.; Barcelo, G.N.; Boado, J.H.; Fernandez, C.

1986-01-01

The boron state, contained in the steel microestructure, is determined. The autoradiography by neutrons is used, permiting to obtain boron distribution images by means of additional information which is difficult to acquire by other methods. The application of the method is described, based on the neutronic irradiation of a polished steel sample, over which a celulose nitrate sheet or other appropriate material is fixed to constitute the detector. The particles generated by the neutron-boron interaction affect the detector sheet, which is subsequently revealed with a chemical treatment and can be observed at the optical microscope. In the case of materials used for the construction of nuclear reactors, special attention must be given to the presence of boron, since owing to the exceptionaly high capacity of neutron absorption, lowest quantities of boron acquire importance. The adaption of the method to metallurgical problems allows the obtainment of a correlation between the boron distribution images and the material's microstructure. (M.E.L.) [es

Eddy current and quench loads and stress of SSC collider 4-K liner and the bore tube during magnet quench

International Nuclear Information System (INIS)

Leung, K.K.; Shu, Q.S.

1993-07-01

This paper describes the response of the eddy current and quench loads on a proposed Superconducting SuperCollider 4-K liner system. The liner within a bore tube is designed to remove the radiated power and the photodesorbed gas that impair the beam tube vacuum. The bimetallic liner tube is subjected to cooldown and eddy current loads. The square liner tube is a two-shell laminated Nitronic-40 steel is used for strength and a copper inner layer for low impedance to the image currents. Perforated holes are used to remove the photodesorbed gases for vacuum maintenance. The holes are located in a low-stress area of the liner. Rectangular holes in a four-pole symmetry pattern are required for beam dynamic stability. The liner is conductivity cooled by the round steel bore tube with a 2-mm wall. The copper layer must not be stressed over the yield strength limit because copper properties such as conductivity are known to change when the copper is stressed over yield strength. This analysis will address liner system response under thermal, eddy current, and vaporized liquid helium loads in a quenching dipole magnet

The use of titanium for condenser tube bundles

International Nuclear Information System (INIS)

Dobrovitch, N.

2002-01-01

In a power plant, the condenser is a strategic heat exchanger with regards to the efficiency of the steam turbine and its reliability guarantees the performance and continuous operation of the plant. Until the early 1980's, copper alloys were routinely used in condenser tubes, thanks to their high heat transfer rates. Yet numerous problems arose from the use of this material, such as stress cracking corrosion, ammoniacal corrosion, fouling, erosion, dezincification, abrasion, erosion-corrosion,... and lately the problem of inadequateness of copper with nuclear steam generators (in nuclear power plant the abrasion problem of the copper alloy tubes created a deposit problem in the steam generator conducting to the replacement of all the condensers). The trend was then to consider new tube materials, such stainless steel and titanium, firstly for particular operating conditions and now for most of the projects, with several objectives, such as: 1) improve the reliability (titanium in particular can bring major improvements such as higher water velocities promoting better heat coefficients, excellent resistance to abrasion, erosion and corrosion thereby improving resistance to fouling; 2) find more cost-effective solutions. The first investment is higher but money is saved on maintenance costs and on time reliability of the material. Titanium tube manufacturing has greatly evolved for the last 20 years. Tubes are mostly welded tubes from ASTM SB 338 grade 1 made on a continuous manufacturing line. All manufacturing operations (welding, annealing, non-destructive testing) are fully automated to produce high quality tubes in large quantities. The most common way to attach tubes to a tubesheet is to roller expand them. (A.C.)

The root caused analysis of leakaged heat exchanger tube; Ursachenanalyse einer Leckage an einem Waermeuebertraegerrohr

Energy Technology Data Exchange (ETDEWEB)

Shamsudin, Shaiful Rizam; Salleh, M.A.A. Mohd; Rahmat, Azmi; Anuar, Mohd Arif [Universiti Malaysia Perlis (UniMAP) (Malaysia). Center of Excellence Geopolymer and Green Technology (CEGeoGTech); Harun, Mohd; Zayid, Hafizal [Malaysian Nuclear Agency, Selangor (Malaysia). Industry Technology Div.; Noor, Mazlee Mohd [Universiti Malaysia Perlis (UniMAP) (Malaysia). School of Materials Engineering

2015-05-01

AISI type 316L stainless steel was used as a heat exchanger tube material in an inter-cooler column. After less than a year of operation, severe corrosion failures occurred and a transverse opening leakage was observed on one of the heat exchanger tubes. The failed tube was carefully analyzed using various metallurgical laboratory equipments. The root cause of the tube leakage was believed due to the presence of horizontal micro and macro pores as a hydrogen gas entrapment during casting of the parent ingot. The overlapped and gaping pores formed notch on the shell side of the tube surface, and it increasingly evident when the use of a high-energy water-jet and metal brush as cleaning procedure results in an establishment of pitting type local-action corrosion cells penetrated the tube wall. As a result, corrosive fluid in the tube side dissolved into the cooling water, accelerating the corrosion process.

76 FR 66899 - Certain Circular Welded Non-Alloy Steel Pipe From Brazil, Mexico, the Republic of Korea, and...

Science.gov (United States)

2011-10-28

... construction, shipbuilding, trucking, farm equipment, and related industries. Unfinished conduit pipe is also..., shipbuilding, trucking, farm-equipment, and related industries. Unfinished conduit pipe is also included in the... Steel Tube Works Co., Ltd 11.63 Pusan Steel Pipe Co., Ltd 4.91 All Others 6.37 Taiwan: Kao Hsing Chang...

Non-contact Measurement of Remaining Thickness of Corroding Superheater Tubes. Phase 1

Energy Technology Data Exchange (ETDEWEB)

Borggreen, Kjeld; Storesund, Jan

2006-10-15

Corrosion of superheaters has become a severe problem in many biomass boilers and incineration plants. This new situation calls for frequent tube wall thickness testing of the superheaters during very short shut-downs. To meet this demand Electro Magnetic Acoustic Transducer (EMAT) candidates as substitute for conventional manually operated contact UT-transducers. The EMAT can contactlessly generate an ultrasonic wave in the interphase between the external oxide and the metal. This means that measurements can be undertaken much quicker and with a much higher coverage simultaneously, without preceding blast operations. It is the aim of the project to demonstrate the usefulness of two simple EMAT systems, Panametrics and Sonatest, for fast and reliable tube thickness inspections in difficult-to-access superheater sections. The present Phase 1 of the project involves testing of the performance of the two systems in laboratory with the following results: 1. Both instruments work well on plate, tube, and pipe samples assuming the presence of an external oxide layer formed at a temperature above approximately 400 deg C. 2. Both instruments work well on all types of ferritic and martensitic steels but not on austenitic steels. 3. Both instruments work well independent of the thickness of the active oxide layer. 4. Both instruments work well independent of tube diameter, wall thickness, and sample width. 5. Both instruments work well over a very large range of wall thicknesses. Minimum tube wall thickness is less than 1.8 mm. 6. The tolerable lift-off (free distance between transducer and tube surface) is 2.4 - 3.0 mm for Panametrics system and 3.6 - 4.8 mm for Sonatest's system. The tolerable lift-off is a measure of the thickness of ash deposits, which can be tolerated on the tube surface as well as the misplacement, which can be tolerated in case of remote tube testing. 7. The tolerable off-set between tube axis and probe axis is very large for both instruments (10

77 FR 2318 - Certain Circular Welded Pipe and Tube From Brazil, India, Korea, Mexico, Taiwan, Thailand, and...

Science.gov (United States)

2012-01-17

..., Taiwan, Thailand, and Turkey; Scheduling of Full Five-Year Reviews AGENCY: United States International... Turkey, the antidumping duty orders on welded carbon steel pipe and tube from India, Thailand, and Turkey...

Theoretical-experimental assessment of the variables affecting fretting of Atucha I nuclear power plant utility steam generators tubes

International Nuclear Information System (INIS)

Kulichevsky, Raul M.

1995-01-01

Fretting wear of Steam Generator tubes caused by flow induced vibrations generates uncertainty on their integrity. The knowledge of the controlling variables of the wear process may give a criterion to evaluate the tubes residual life. Information on vibratory response and dynamic interaction between tubes and their supports are prerequisites for understanding the relationship between fretting wear and tube vibration. Experimental results of the vibratory response of an Atucha-I nuclear power plant type U-tube, the influence of tube/support clearance on this response and a study of tube/support dynamic interaction, which allow the verification of a finite element model of this type of tubes, are presented in this work. Also wear results for the Incoloy 800/DIN 1.4550 austenitic stainless steel pair of materials and a first evaluation of the wear constant of this pair are presented. (author)

The development of an auto-sealing system using an electrically shrinkable tube under a low-pressure condition

Energy Technology Data Exchange (ETDEWEB)

Okano, Yoshihiro; Kitagawa, Takao [NKK Corp, Tsu, Mie (Japan); Shoji, Norio [NKK Corp., Yokohama (Japan); Namioka, Toshiyuki [Nippon Kokan Koji Corp., Yokohama (Japan). Research and Development Dept.; Komura, Minoru [Nitto Denko Corp., Fukaya, Saitama (Japan)

1997-04-01

This article describes the development of a system to create high quality, automatic sealing of field joints of polyethylene coated pipelines. The system uses a combination of an electrically heated shrinkable tube and a low-pressure chamber. The self-heating shrinkable tube includes electric heater wires that heat when connected to electricity. A method was developed to eliminate air trapped between the tube and the steel pipe by shrinking the tube under a low-pressure condition. The low-pressure condition was automatic and easily attained by using a vacuum chamber. It was verified that the system produced high quality sealing of the field joints.

The role of cold work and applied stress on surface oxidation of 304 stainless steel

Energy Technology Data Exchange (ETDEWEB)

Lozano-Perez, Sergio, E-mail: sergio.lozano-perez@materials.ox.ac.uk [Department of Materials, University of Oxford, Parks Rd., Oxford OX1 3PH (United Kingdom); Kruska, Karen [Department of Materials, University of Oxford, Parks Rd., Oxford OX1 3PH (United Kingdom); Iyengar, Ilya [Winchester College, College Street, Winchester SO23 9LX (United Kingdom); Terachi, Takumi; Yamada, Takuyo [Institute of Nuclear Safety System (INSS), 64 Sata, Mihama-cho, Mikata-gun, Fukui 919-1205 (Japan)

2012-03-15

Highlights: Black-Right-Pointing-Pointer FIB 3D sequential sectioning is an ideal technique to characterize surface oxidation. Black-Right-Pointing-Pointer 3D models of the oxide can be produced with nanometre resolution. Black-Right-Pointing-Pointer The effects of stress and cold work in grain boundary oxidation have been analysed. Black-Right-Pointing-Pointer At least three different oxidation modes are observed when stress is applied. - Abstract: FIB 3-dimensional (3D) sequential sectioning has been used to characterize environmental degradation of 304 stainless steels in pressurized water reactor (PWR) simulated primary water. In particular, the effects of cold work and applied stress on oxidation have been studied in detail. It was found that a description of the oxidation behaviour of this alloy is only complete if it is treated statistically, since it can suffer from high variability depending on the feature described.

Feasibility study of aluminum beam tube for the collider: An option for no-coating and no-liner

International Nuclear Information System (INIS)

Chou, W.

1994-07-01

This report proposes to use a single-layer beam tube made of high strength, high resistivity aluminum alloy (such as 7039-T61 or A7N01) to replace the double-layer copper coated stainless steel tube in the SSC Collider. The main reasons are: (1) a potential saving of about $23 million which is basically the baseline cost of the copper coating and (2) the use of an extruded aluminum tube consisting of a beam chamber and a pumping chamber may solve the vacuum problem without any liner

78 FR 34340 - Welded Carbon Steel Standard Pipe and Tube Products From Turkey: Preliminary Results of...

Science.gov (United States)

2013-06-07

... Pipe and Tube Products From Turkey: Preliminary Results of Antidumping Duty Administrative Review; 2011... tube products (welded pipe and tube) from Turkey.\\2\\ The period of review is May 1, 2011, to April 30... A.S. (BMB) had reviewable sales during this period of review. DATES: As of June 7, 2013. FOR FURTHER...

Adsorptive behavior and solid-phase microextraction of bare stainless steel sample loop in high performance liquid chromatography.

Science.gov (United States)

Zhang, Wenpeng; Zhang, Zixin; Meng, Jiawei; Zhou, Wei; Chen, Zilin

2014-10-24

In this work, we interestingly happened to observe the adsorption of stainless steel sample loop of HPLC. The adsorptive behaviors of the stainless steel loop toward different kinds of compounds were studied, including polycyclic aromatic hydrocarbons (PAHs), halogeno benzenes, aniline derivatives, benzoic acid derivatives, phenols, benzoic acid ethyl ester, benzaldehyde, 1-phenyl-ethanone and phenethyl alcohol. The adsorptive mechanism was probably related to hydrophobic interaction, electron-rich element-metal interaction and hydrogen bond. Universal adsorption of stainless steels was also testified. Inspired by its strong adsorptive capability, bare stainless steel loop was developed as a modification-free in-tube device for solid-phase microextraction (SPME), which served as both the substrate and sorbent and possessed ultra-high strength and stability. Great extraction efficiency toward PAHs was obtained by stainless steel loop without any modification, with enrichment factors of 651-834. By connecting the stainless steel loop onto a six-port valve, an online SPME-HPLC system was set up and an SPME-HPLC method has been validated for determination of PAHs. The method has exceptionally low limits of detection of 0.2-2pg/mL, which is significantly lower than that of reported methods with different kinds of sorbents. Wide linear range (0.5-500 and 2-1000pg/mL), good linearity (R(2)≥0.9987) and good reproducibility (RSD≤2.9%) were also obtained. The proposed method has been applied to determine PAHs in environmental samples. Good recoveries were obtained, ranging from 88.5% to 93.8%. Copyright © 2014 Elsevier B.V. All rights reserved.

Investigations of the Failure in Boilers Economizer Tubes Used in Power Plants

Science.gov (United States)

Moakhar, Roozbeh Siavash; Mehdipour, Mehrad; Ghorbani, Mohammad; Mohebali, Milad; Koohbor, Behrad