Investigation of Forming Performance of Laminated Steel Sheets Using Finite Element Analyses

International Nuclear Information System (INIS)

Liu Wenning; Sun Xin; Ruokolainen, Robert; Gayden Xiaohong

2007-01-01

Laminated steel sheets have been used in automotive structures for reducing in-cabin noise. However, due to the marked difference in material properties of the different laminated layers, integrating laminated steel parts into the manufacturing processes can be challenging. Especially, the behavior of laminated sheets during forming processes is very different from that of monolithic steel sheets. During the deep-draw forming process, large shear deformation and corresponding high interfacial stress may initiate and propagate interfacial cracks between the core polymer and the metal skin, hence degrading the performance of the laminated sheets. In this paper, the formability of the laminated steel sheets is investigated by means of numerical analysis. The goal of this work is to gain insight into the relationship between the individual properties of the laminated sheet layers and the corresponding formability of the laminated sheet as a whole, eventually leading to reliable design and successful forming process development of such materials. Finite element analyses of laminate sheet forming are presented. Effects of polymer core thickness and viscoelastic properties of the polymer core, as well as punching velocity, are also investigated

Tensile property improvement of TWIP-cored three-layer steel sheets fabricated by hot-roll-bonding with low-carbon steel or interstitial-free steel

Science.gov (United States)

Park, Jaeyeong; Kim, Jung-Su; Kang, Minju; Sohn, Seok Su; Cho, Won Tae; Kim, Hyoung Seop; Lee, Sunghak

2017-01-01

TWIP-cored three-layer steel sheets were newly fabricated by hot rolling of TWIP steel sheet surrounded by low-carbon (LC) or interstitial-free (IF) steel sheets. TWIP/LC or TWIP/IF interfaces were well bonded without pores or voids, while a few pearlites were thinly formed along the interfaces. The strengths and elongation of the TWIP-cored sheets increased as the volume fraction of TWIP-cored region increased, and were also well matched with the ones calculated by a rule of mixtures based on volume fraction or force fraction. According to digital image correlation and electron back-scatter diffraction analyses, very high strain hardening effect in the initial deformation stage and active twin formation in the interfacial region beneficially affected the overall homogeneous deformation in the TWIP-cored sheets without any yield point phenomenon occurring in the LC sheet and serrations occurring in the TWIP sheet, respectively. These TWIP-cored sheets can cover a wide range of yield strength, tensile strength, and ductility levels, e.g., 320~498 MPa, 545~878 MPa, and 48~54%, respectively, by controlling the volume fraction of TWIP-cored region, and thus present new applications to multi-functional automotive steel sheets requiring excellent properties.

46 CFR 154.170 - Outer hull steel plating.

Science.gov (United States)

2010-10-01

... 46 Shipping 5 2010-10-01 2010-10-01 false Outer hull steel plating. 154.170 Section 154.170... STANDARDS FOR SELF-PROPELLED VESSELS CARRYING BULK LIQUEFIED GASES Design, Construction and Equipment Hull Structure § 154.170 Outer hull steel plating. (a) Except as required in paragraph (b) of this section, the...

Application of MMC model on simulation of shearing process of thick hot-rolled high strength steel plate

Energy Technology Data Exchange (ETDEWEB)

Dong, Liang; Li, Shuhui [Shanghai Key Laboratory of Digital Manufacture for Thin-walled Structures, Shanghai Jiao Tong University, Shanghai 200240 (China); Yang, Bing; Gao, Yongsheng [Automotive Steel Research Institute, R and D Center, BaoShan Iron and Steel Co.,Ltd, Shanghai 201900 (China)

2013-12-16

Shear operation is widely used as the first step in sheet metal forming to cut the sheet or plate into the required size. The shear of thick hot-rolled High Strength Steel (HSS) requires large shearing force and the sheared edge quality is relatively poor because of the large thickness and high strength compared with the traditional low carbon steel. Bad sheared edge quality will easily lead to edge cracking during the post-forming process. This study investigates the shearing process of thick hot-rolled HSS plate metal, which is generally exploited as the beam of heavy trucks. The Modified Mohr-Coulomb fracture criterion (MMC) is employed in numerical simulation to calculate the initiation and propagation of cracks during the process evolution. Tensile specimens are designed to obtain various stress states in tension. Equivalent fracture strains are measured with Digital Image Correlation (DIC) equipment to constitute the fracture locus. Simulation of the tension test is carried out to check the fracture model. Then the MMC model is applied to the simulation of the shearing process, and the simulation results show that the MMC model predicts the ductile fracture successfully.

Application of MMC model on simulation of shearing process of thick hot-rolled high strength steel plate

International Nuclear Information System (INIS)

Dong, Liang; Li, Shuhui; Yang, Bing; Gao, Yongsheng

2013-01-01

Shear operation is widely used as the first step in sheet metal forming to cut the sheet or plate into the required size. The shear of thick hot-rolled High Strength Steel (HSS) requires large shearing force and the sheared edge quality is relatively poor because of the large thickness and high strength compared with the traditional low carbon steel. Bad sheared edge quality will easily lead to edge cracking during the post-forming process. This study investigates the shearing process of thick hot-rolled HSS plate metal, which is generally exploited as the beam of heavy trucks. The Modified Mohr-Coulomb fracture criterion (MMC) is employed in numerical simulation to calculate the initiation and propagation of cracks during the process evolution. Tensile specimens are designed to obtain various stress states in tension. Equivalent fracture strains are measured with Digital Image Correlation (DIC) equipment to constitute the fracture locus. Simulation of the tension test is carried out to check the fracture model. Then the MMC model is applied to the simulation of the shearing process, and the simulation results show that the MMC model predicts the ductile fracture successfully

Progress in thermomechanical control of steel plates and their commercialization

Science.gov (United States)

Nishioka, Kiyoshi; Ichikawa, Kazutoshi

2012-01-01

The water-cooled thermomechanical control process (TMCP) is a technology for improving the strength and toughness of water-cooled steel plates, while allowing control of the microstructure, phase transformation and rolling. This review describes metallurgical aspects of the microalloying of steel, such as niobium addition, and discusses advantages of TMCP, for example, in terms of weldability, which is reduced upon alloying. Other covered topics include the development of equipment, distortions in steel plates, peripheral technologies such as steel making and casting, and theoretical modeling, as well as the history of property control in steel plate production and some early TMCP technologies. We provide some of the latest examples of applications of TMCP steel in various industries such as shipbuilding, offshore structures, building construction, bridges, pipelines, penstocks and cryogenic tanks. This review also introduces high heat-affected-zone toughness technologies, wherein the microstructure of steel is improved by the addition of fine particles of magnesium-containing sulfides and magnesium- or calcium-containing oxides. We demonstrate that thanks to ongoing developments TMCP has the potential to meet the ever-increasing demands of steel plates. PMID:27877477

Progress in thermomechanical control of steel plates and their commercialization

Directory of Open Access Journals (Sweden)

Kiyoshi Nishioka and Kazutoshi Ichikawa

2012-01-01

Full Text Available The water-cooled thermomechanical control process (TMCP is a technology for improving the strength and toughness of water-cooled steel plates, while allowing control of the microstructure, phase transformation and rolling. This review describes metallurgical aspects of the microalloying of steel, such as niobium addition, and discusses advantages of TMCP, for example, in terms of weldability, which is reduced upon alloying. Other covered topics include the development of equipment, distortions in steel plates, peripheral technologies such as steel making and casting, and theoretical modeling, as well as the history of property control in steel plate production and some early TMCP technologies. We provide some of the latest examples of applications of TMCP steel in various industries such as shipbuilding, offshore structures, building construction, bridges, pipelines, penstocks and cryogenic tanks. This review also introduces high heat-affected-zone toughness technologies, wherein the microstructure of steel is improved by the addition of fine particles of magnesium-containing sulfides and magnesium- or calcium-containing oxides. We demonstrate that thanks to ongoing developments TMCP has the potential to meet the ever-increasing demands of steel plates.

Improvement of formability of high strength steel sheets in shrink flanging

International Nuclear Information System (INIS)

Hamedon, Z; Abe, Y; Mori, K

2016-01-01

In the shrinkage flanging, the wrinkling tends to occur due to compressive stress. The wrinkling will cause a difficulty in assembling parts, and severe wrinkling may leads to rupture of parts. The shrinkage flange of the ultra-high strength steel sheets not only defects the product by the occurrence of the wrinkling but also causes seizure and wear of the dies and shortens the life of dies. In the present study, a shape of a punch having gradual contact was optimized in order to prevent the wrinkling in shrinkage flanging of ultra-high strength steel sheets. The sheet was gradually bent from the corner of the sheet to reduce the compressive stress. The wrinkling in the shrink flanging of the ultra-high strength steel sheets was prevented by the punch having gradual contact. It was found that the punch having gradual contact is effective in preventing the occurrence of wrinkling in the shrinkage flanging. (paper)

Mechanical characterization of auxetic stainless steel thin sheets with reentrant structure

Science.gov (United States)

Lekesiz, H.; Bhullar, S. K.; Karaca, A. A.; Jun, M. B. G.

2017-08-01

Smart materials in auxetic form present a great potential for various medical applications due to their unique deformation mechanisms along with durable infrastructure. Both analytical and finite element (FE) models are extensively used in literature to characterize mechanical response of auxetic structures but these structures are mostly thick enough to be considered as bulk material and 3D inherently. Auxetic plates in very thin form, a.e. foil, may bring numerous advantages such as very light design and better biodegradability when needed. However, there is a gap in literature on mechanical characterization of auxetic thin plates. In this study, structural analysis of very thin auxetic plates under uniaxial loading is investigated using both FE method and experimental method. 25 μm thick stainless steel (316L) plates are fabricated with reentrant texture for three different unit cell dimensions and tested under uniaxial loading using universal testing machine. 25 and 50 μm thick sheets with same cell dimensions were analyzed using implicit transient FE model including strain hardening and failure behaviors. FE results cover all the deformation schemes seen in actual tests and total deformation level matches with test results. Effect of plate thickness and cell geometry on auxetic behavior is discussed in detail using FE results. Finally, based on FE analysis results, an optimum geometry for prolonged auxetic behavior, high flexibility and high durability is suggested for future potential applications.

Magnetic properties and recrystallization texture of phosphorus-added non-oriented electrical steel sheets

International Nuclear Information System (INIS)

Tanaka, I.; Yashiki, H.

2006-01-01

The effect of phosphorus on magnetic properties and recrystallization texture has been investigated in non-oriented electrical steel sheets to develop low core loss and high permeability core materials. Specimens with different phosphorus contents were cold-rolled to various thicknesses, i.e. with various cold-rolling reductions, and annealed for recrystallization and grain growth. Although magnetic induction of the steel with low phosphorus content dramatically dropped with reducing thickness, i.e. with increasing in cold-rolling reduction, that of the steel with high phosphorus content only slightly decreased. The most effective way to reduce core loss was to reduce thickness of electrical steel sheets. Therefore, phosphorus-added thin gauge non-oriented electrical steel sheets have achieved low core loss and high permeability. The typical magnetic properties of phosphorus-added non-oriented electrical steel sheets 0.27mm in sheet thickness were 16.6W/kg in W 10/400 and 1.73T in B 50 . These excellent magnetic properties were due to the recrystallization texture control. {111} component in recrystallization texture was suppressed by the phosphorus segregation at initial grain boundaries. Accordingly, phosphorus would greatly contribute to the improvement of magnetic properties

The development of PVC-laminated steel sheet by an electron beam curing method

International Nuclear Information System (INIS)

Masuhara, Ken-ichi; Koshiishi, Kenji; Tomosue, Takao; Mori, Koji; Honma, Nobuyuki

1988-01-01

Polyvinyl chloride (PVC) film-laminated steel sheets are used for household electric appliances and building materials. Those are produced usually by pressing a PVC film onto a steel sheet imediately after a themosetting adhesive has been applied to the sheet and curing. However, a major problem of this method is that the appearance of the PVC films such as gloss and embossment changes during pressing due to the heat that is required for causing bonding, therefore, the development of an adhesive which can be cured at lower temperature is necessary. Nisshin Steel Co., Ltd. has developed PVC film-laminated steel sheets for which electron beam (EB) curable adhesives are used to overcome this problem. The advantage of these adhesives is that they can be quickly cured at room temperature. The production procedure of PVC-laminated steel sheets by EB curing is outlined. But this method has encountered two problems: poor adhesion between substrates and adhesive due to the residual stress, and the deterioration of the PVC films due to EB irradiation. EB curable adhesives are mainly composed of acrylic ester oligomers and monomers, and thier adhesion was improved by organic pretreatment. On the other hand, EB-proof PVC films were developed. The general properties of PVC-laminated steel sheets produced by EB curing are reported. (K.I.)

Behavior of Equipment Support Beam Joint Directly Connected to A Steel-plate Concrete(SC) Wall

International Nuclear Information System (INIS)

Kim, K. S.; Kwon, K. J.

2008-01-01

To decrease the time for building nuclear power plants, a modular construction method, 'Steel-plate Concrete(SC)', has been investigated for over a decade. To construct a SC wall, a pair of steel plates are placed in parallel similar to a form-work in conventional reinforced concrete (RC) structures, and concrete is filled between the steel plates. Instead of removing the steel plates after the concrete has cured, the steel plates serve as components of the structural member. The exposed steel plate of SC structures serves as the base plate for the equipment support, and the headed studs welded to the steel plates are used as anchor bolts. Then, a support beam can be directly welded to the surface of the steel plate in any preferred position. In this study, we discuss the behavior and evaluation method of the equipment support joint directly connected to exposed steel plate of SC wall

Design of Helical Self-Piercing Rivet for Joining Aluminum Alloy and High-Strength Steel Sheets

International Nuclear Information System (INIS)

Kim, W. Y.; Kim, D. B.; Park, J. G; Kim, D. H.; Kim, K. H.; Lee, I. H.; Cho, H. Y.

2014-01-01

A self-piercing rivet (SPR) is a mechanical component for joining dissimilar material sheets such as those of aluminum alloy and steel. Unlike conventional rivets, the SPR directly pierces sheets without the need for drilling them beforehand. However, the regular SPR can undergo buckling when it pierces a high-strength steel sheet, warranting the design of a helical SPR. In this study, the joining and forging processes using the helical SPR were simulated using the commercial FEM code, DEFORM-3D. High-tensile-strength steel sheets of different strengths were joined with aluminum alloy sheets using the designed helical SPR. The simulation results were found to agree with the experimental results, validating the optimal design of a helical SPR that can pierce high-strength steel sheets

Design of Helical Self-Piercing Rivet for Joining Aluminum Alloy and High-Strength Steel Sheets

Energy Technology Data Exchange (ETDEWEB)

Kim, W. Y.; Kim, D. B.; Park, J. G; Kim, D. H.; Kim, K. H.; Lee, I. H.; Cho, H. Y. [Chungbuk National University, Cheongju (Korea, Republic of)

2014-07-15

A self-piercing rivet (SPR) is a mechanical component for joining dissimilar material sheets such as those of aluminum alloy and steel. Unlike conventional rivets, the SPR directly pierces sheets without the need for drilling them beforehand. However, the regular SPR can undergo buckling when it pierces a high-strength steel sheet, warranting the design of a helical SPR. In this study, the joining and forging processes using the helical SPR were simulated using the commercial FEM code, DEFORM-3D. High-tensile-strength steel sheets of different strengths were joined with aluminum alloy sheets using the designed helical SPR. The simulation results were found to agree with the experimental results, validating the optimal design of a helical SPR that can pierce high-strength steel sheets.

Corrosion Behaviour of Nickel Plated Low Carbon Steel in Tomato Fluid

Directory of Open Access Journals (Sweden)

Oluleke OLUWOLE

2010-12-01

Full Text Available This research work investigated the corrosion resistance of nickel plated low carbon steel in tomato fluid. It simulated the effect of continuous use of the material in a tomato environment where corrosion products are left in place. Low carbon steel samples were nickel electroplated at 4V for 20, 25, 30 and 35 mins using Watts solution.The plated samples were then subjected to tomato fluid environment for for 30 days. The electrode potentials mV (SCE were measured every day. Weight loss was determined at intervals of 5 days for the duration of the exposure period. The result showed corrosion attack on the nickel- plated steel, the severity decreasing with the increasing weight of nickel coating on substrate. The result showed that thinly plated low carbon steel generally did not have any advantage over unplated steel. The pH of the tomato solution which initially was acidic was observed to progress to neutrality after 4 days and then became alkaline at the end of the thirty days test (because of corrosion product contamination of the tomatocontributing to the reduced corrosion rates in the plated samples after 10 days. Un-plated steel was found to be unsuitable for the fabrication of tomato processing machinery without some form of surface treatment - thick nickel plating is suitable as a protective coating in this environment.

Investigation of the Formability of TRIP780 Steel Sheets

Science.gov (United States)

Song, Yang

The formability of a metal sheet is dependent on its work hardening behaviour and its forming limits; and both aspects must be carefully determined in order to accurately simulate a particular forming process. This research aims to characterize the formability of a TRIP780 sheet steel using advanced experimental testing and analysis techniques. A series of flat rolling and tensile tests, as well as shear tests were conducted to determine the large deformation work hardening behaviour of this TRIP780 steel. Nakazima tests were carried out up to fracture to determine the forming limits of this sheet material. A highly-automated method for generating a robust FLC for sheet materials from DIC strain measurements was created with the help of finite element simulations, and evaluated against the conventional method. A correction algorithm that aims to compensate for the process dependent effects in the Nakazima test was implemented and tested with some success.

Laser cutting of thick steel plates and simulated steel components using a 30 kW fiber laser

International Nuclear Information System (INIS)

Tamura, Koji; Ishigami, Ryoya; Yamagishi, Ryuichiro

2016-01-01

Laser cutting of thick steel plates and simulated steel components using a 30 kW fiber laser was studied for application to nuclear decommissioning. Successful cutting of carbon steel and stainless steel plates up to 300 mm in thickness was demonstrated, as was that of thick steel components such as simulated reactor vessel walls, a large pipe, and a gate valve. The results indicate that laser cutting applied to nuclear decommissioning is a promising technology. (author)

75 FR 59744 - Stainless Steel Sheet and Strip From Germany, Italy, Japan, Korea, Mexico, and Taiwan

Science.gov (United States)

2010-09-28

...)] Stainless Steel Sheet and Strip From Germany, Italy, Japan, Korea, Mexico, and Taiwan AGENCY: United States... duty orders on stainless steel sheet and strip from Germany, Italy, Japan, Korea, Mexico, and Taiwan... stainless steel sheet and strip from Germany, Italy, Japan, Korea, Mexico, and Taiwan would be likely to...

An Experimental Study on the Shear Hysteresis and Energy Dissipation of the Steel Frame with a Trapezoidal-Corrugated Steel Plate.

Science.gov (United States)

Shon, Sudeok; Yoo, Mina; Lee, Seungjae

2017-03-06

The steel frame reinforced with steel shear wall is a lateral load resisting system and has higher strength and shear performance than the concrete shear wall system. Especially, using corrugated steel plates in these shear wall systems improves out-of-plane stiffness and flexibility in the deformation along the corrugation. In this paper, a cyclic loading test of this steel frame reinforced with trapezoidal-corrugated steel plate was performed to evaluate the structural performance. The hysteresis behavior and the energy dissipation capacity of the steel frame were also compared according to the corrugated direction of the plate. For the test, one simple frame model without the wall and two frame models reinforced with the plate are considered and designed. The test results showed that the model reinforced with the corrugated steel plate had a greater accumulated energy dissipation capacity than the experimental result of the non-reinforced model. Furthermore, the energy dissipation curves of two reinforced frame models, which have different corrugated directions, produced similar results.

Mechanical Behavior of BFRP-Steel Composite Plate under Axial Tension

Directory of Open Access Journals (Sweden)

Yunyu Li

2014-06-01

Full Text Available Combining the advantages of basalt fiber-reinforced polymer (BFRP material and steel material, a novel BFRP-steel composite plate (BSP is proposed, where a steel plate is sandwiched between two outer BFRP laminates. The main purpose of this research is to investigate the mechanical behavior of the proposed BSP under uniaxial tension and cyclic tension. Four groups of BSP specimens with four different BFRP layers and one control group of steel plate specimens were prepared. A uniaxial tensile test and a cyclic tensile test were conducted to determine the initial elastic modulus, postyield stiffness, yield strength, ultimate bearing capacity and residual deformation. Test results indicated that the stress-strain curve of the BSP specimen was bilinear prior to the fracture of the outer BFRP, and the BSP specimen had stable postyield stiffness and small residual deformation after the yielding of the inner steel plate. The postyield modulus of BSP specimens increased almost linearly with the increasing number of outer BFRP layers, as well as the ultimate bearing capacity. Moreover, the predicted results from the selected models under both monotonic tension and cyclic tension were in good agreement with the experimental data.

Strategic surface topographies for enhanced lubrication in sheet forming of stainless steel

DEFF Research Database (Denmark)

Nilsson, Morten Sixten; Olsson, David Dam; Petrushina, Irina

2010-01-01

Strategic stainless steel surfaces have been developed for which the tribological properties are significantly improved for sheet-metal forming compared with the as-received surfaces. The improvements have been achieved by modification of the surface to promote Micro-Plasto Hydrodynamic Lubrication....... The technique, which has been developed, is based on an electrochemical treatment changing the topography of the stainless steel surface. Comparative testing of the new surface topographies in ironing and deep drawing of stainless steel sheet shows significant improvements and possibilities of replacing...

Blast response of corroded steel plates

Energy Technology Data Exchange (ETDEWEB)

Eslamimajd, Alireza; RahbarRanji, Ahmad [AmirKabir University of Technology, Tehran (Korea, Republic of)

2014-05-15

Numerical results for one- and both-sided corroded steel plates subjected to blast loading are presented. Finite element analysis, with ABAQUS software, is employed to determine the deformation and stress distributions. The results for the case of triangular pulse pressure on un-corroded plates are validated against literature-based data and then, detailed parametric studies are carried-out. The effects of influential parameters including, plate aspect ratio, degree of pit and different ratio of pit depth at each sides of the plate are investigated. The results show that position of pitted surface in respect to applied pressure is the most influential parameter on reduction of dynamic load carrying capacity of pitted plates. By increasing degree of pitting, reduction of dynamic load carrying capacity decrease more.

Performance of Retrofitted Self-Compacting Concrete-Filled Steel Tube Beams Using External Steel Plates

Directory of Open Access Journals (Sweden)

Ahmed A. M. AL-Shaar

2018-01-01

Full Text Available Self-compacting concrete-filled steel tube (SCCFST beams, similar to other structural members, necessitate retrofitting for many causes. However, research on SCCFST beams externally retrofitted by bolted steel plates has seldom been explored in the literature. This paper aims at experimentally investigating the retrofitting performance of square self-compacting concrete-filled steel tube (SCCFST beams using bolted steel plates with three different retrofitting schemes including varied configurations and two different steel plate lengths under flexure. A total of 18 specimens which consist of 12 retrofitted SCCFST beams, three unretrofitted (control SCCFST beams, and three hollow steel tubes were used. The flexural behaviour of the retrofitted SCCFST beams was examined regarding flexural strength, failure modes, and moment versus deflection curves, energy absorption, and ductility. Experimental results revealed that the implemented retrofitting schemes efficiently improve the moment carrying capacity and stiffness of the retrofitted SCCFST beams compared to the control beams. The increment in flexural strength ranged from 1% to 46%. Furthermore, the adopted retrofitting schemes were able to restore the energy absorption and ductility of the damaged beams in the range of 35% to 75% of the original beam ductility. Furthermore, a theoretical model was suggested to predict the moment capacity of the retrofitted SCCFST beams. The theoretical model results were in good agreement with the test results.

A Flat Solar Collector Built from Galvanized Steel Plate, Working by Thermosyphonic Flow, Optimized for Mexican Conditions

OpenAIRE

Marroquín de Jesús, Á.; Olivares-Ramírez, J.M.; Ramos-López, G.A.; Pless, R.C.

2009-01-01

Design, construction, and testing of the thermal performance of a flat solar collector for domestic water heating are described. The absorbing plate is built from readily available materials: two sheets of galvanized steel, one of the channelled type, the other one flat, which are joined by electric welding. The absorber is connected to a 198-L thermotank, insulated with polyurethane foam. In terms of receiving surface, the prototype tested here has an area of 1.35 m², about 20% smaller than ...

A Flat Solar Collector Built from Galvanized Steel Plate, Working by Thermosyphonic Flow, Optimized for Mexican Conditions

OpenAIRE

Á. Marroquín de Jesús; J.M. Olivares–Ramírez; G.A. Ramos–López; R.C. Pless

2009-01-01

Design, construction, and testing of the thermal performance of a flat solar collector for domestic water heating are described. The absorbing plate is built from readily available materials: two sheets of galvanized steel, one of the channelled type, the other one flat, which are joined by electric welding. The absorber is connected to a 198–L thermotank, insulated with polyurethane foam. In terms of receiving surface, the prototype tested here has an area of 1.35 m2, about 20% smaller than ...

Testing new tribo-systems for sheet metal forming of advanced high strength steels and stainless steels

DEFF Research Database (Denmark)

Bay, Niels; Ceron, Ermanno

2014-01-01

of a methodology for off-line testing of new tribo-systems for advanced high strength steels and stainless steels. The methodology is presented and applied to an industrial case, where different tribo-systems are tested. A universal sheet tribotester has been developed, which can run automatically repetitive......Testing of new tribo-systems in sheet metal forming has become an important issue due to new legislation, which forces industry to replace current, hazardous lubricants. The present paper summarizes the work done in a recent PhD project at the Technical University of Denmark on the development...

The crack growth resistance of thin steel sheets under eccentric ...

Indian Academy of Sciences (India)

Ľ AMBRIŠKO

2018-03-10

Mar 10, 2018 ... of zinc-coated automotive steel sheets (IF – deep drawing interstitial free steel ..... to determine; therefore, the Ji was determined for observ- able crack initiation .... M R S, da Silva L F M and de Castro P M S T 2011. Analysis of ...

Electroless nickel plating on stainless steels and aluminum

Science.gov (United States)

1966-01-01

Procedures for applying an adherent electroless nickel plating on 303 SE, 304, and 17-7 PH stainless steels, and 7075 aluminum alloy was developed. When heat treated, the electroless nickel plating provides a hard surface coating on a high strength, corrosion resistant substrate.

75 FR 81309 - Stainless Steel Plate from Belgium, Italy, Korea, South Africa, and Taiwan

Science.gov (United States)

2010-12-27

... (Second Review)] Stainless Steel Plate from Belgium, Italy, Korea, South Africa, and Taiwan AGENCY: United... on stainless steel plate from Belgium, Italy, Korea, South Africa, and Taiwan. SUMMARY: The... on stainless steel plate from Belgium, Italy, Korea, South Africa, and Taiwan would be likely to lead...

Reduction of core loss in non-oriented (NO) electrical steel by electroless-plated magnetic coating

International Nuclear Information System (INIS)

Chivavibul, Pornthep; Enoki, Manabu; Konda, Shigeru; Inada, Yasushi; Tomizawa, Tamotsu; Toda, Akira

2011-01-01

An important issue in development of electrical steels for core-laminated products is to reduce core loss to improve energy conversion efficiency. This is usually obtained by tailoring the composition, microstructure, and texture of electrical steels themselves. A new technique to reduce core loss in electrical steel has been investigated. This technique involves electroless plating of magnetic thin coating onto the surface of electrical steel. The material system was electroless Ni-Co-P coatings with different thicknesses (1, 5, and 10 μm) deposited onto the surface of commercially available Fe-3% Si electrical steel. Characterization of deposited Ni-Co-P coating was carried out using X-ray diffraction (XRD), scanning electron microscope (SEM), and energy dispersive X-ray (EDX) spectrometer. The deposited Ni-Co-P coatings were amorphous and composed of 56-59% Ni, 32-35% Co, and 8-10% P by mass. The effect of coatings on core loss of the electrical steel was determined using single sheet test. A core loss reduction of 4% maximum was achieved with the Ni-Co-P coating of 1 μm thickness at 400 Hz and 0.3 T. - Research Highlights: → New approach to reduce core loss of electrical steel by magnetic coating. → Ni-Co-P coating influences core loss of NO electrical steel. → Core loss increases in RD direction but reduces in TD direction.

Effect of Plate Curvature on Blast Response of Structural Steel Plates

Science.gov (United States)

Veeredhi, Lakshmi Shireen Banu; Ramana Rao, N. V.; Veeredhi, Vasudeva Rao

2018-04-01

In the present work an attempt is made, through simulation studies, to determine the effect of plate curvature on the blast response of a door structure made of ASTM A515 grade 50 steel plates. A door structure with dimensions of 5.142 m × 2.56 m × 10 mm having six different radii of curvatures is analyzed which is subjected to blast load. The radii of curvature investigated are infinity (flat plate), 16.63, 10.81, 8.26, 6.61 and 5.56 m. In the present study, a stand-off distance of 11 m is considered for all the cases. Results showed that the door structure with smallest radius of curvature experienced least plastic deformation and yielding when compared to a door with larger radius of curvature with same projected area. From the present Investigation, it is observed that, as the radius of curvature of the plate increases, the deformation mode gradually shifts from indentation mode to flexural mode. The plates with infinity and 16.63 m radius of curvature have undergone flexural mode of deformation and plates with 6.61 and 5.56 m radius of curvature undergo indentation mode of deformation. Whereas, mixed mode of deformation that consists of both flexural and indentation mode of deformations are seen in the plates with radius of curvature 10.81 and 8.26 m. As the radius of curvature of the plate decreases the ability of the plate to mitigate the effect the blast loads increased. It is observed that the plate with smaller radius of curvature deflects most of the blast energy and results in least indentation mode of deformation. The most significant observation made in the present investigation is that the strain energy absorbed by the steel plate gets reduced to 1/3 rd when the radius of curvature is approximately equal to the stand-off distance which could be the critical radius of curvature.

Air-coupled ultrasonic through-transmission thickness measurements of steel plates.

Science.gov (United States)

Waag, Grunde; Hoff, Lars; Norli, Petter

2015-02-01

Non-destructive ultrasonic testing of steel structures provide valuable information in e.g. inspection of pipes, ships and offshore structures. In many practical applications, contact measurements are cumbersome or not possible, and air-coupled ultrasound can provide a solution. This paper presents air-coupled ultrasonic through-transmission measurements on a steel plate with thicknesses 10.15 mm; 10.0 mm; 9.8 mm. Ultrasound pulses were transmitted from a piezoelectric transducer at normal incidence, through the steel plate, and were received at the opposite side. The S1, A2 and A3 modes of the plate are excited, with resonance frequencies that depend on the material properties and the thickness of the plate. The results show that the resonances could be clearly identified after transmission through the steel plate, and that the frequencies of the resonances could be used to distinguish between the three plate thicknesses. The S1-mode resonance was observed to be shifted 10% down compared to a simple plane wave half-wave resonance model, while the A2 and S2 modes were found approximately at the corresponding plane-wave resonance frequencies. A model based on the angular spectrum method was used to predict the response of the through-transmission setup. This model included the finite aperture of the transmitter and receiver, and compressional and shear waves in the solid. The model predicts the frequencies of the observed modes of the plate to within 1%, including the down-shift of the S1-mode. Copyright © 2014 Elsevier B.V. All rights reserved.

Determination of the forming limit diagram of zinc electro-galvanized steel sheets

Directory of Open Access Journals (Sweden)

W. Fracz

2012-04-01

Full Text Available Forming limit curves (FLC of deep drawing steel sheets have been determined experimentally and calculated on the base of the material tensile properties following the Hill, Swift, Marciniak-Kuczyński and Sing-Rao methods. Only the FLC modeled from a singly linear forming limit stress curve exhibits good consistence with experimental curve. It was established that a linearized limit stress locus describes adequately the actual localized neck conditions for the material chosen in this study. The quantitative X-ray microanalysis of the Fe contents in the sheet surface layer composition was used to determine cracking limit curve (CLC of electro-galvanized steel sheet. The change in zinc layer (and base sheet metal thickness was used as a criteria in calculation of the CLC.

The crack growth resistance of thin steel sheets under eccentric ...

Indian Academy of Sciences (India)

Ľ AMBRIŠKO

2018-03-10

Mar 10, 2018 ... Abstract. The stable crack growth in thin steel sheets is the topic of this paper. The crack opening was observed using a videoextensometry system, allowing the crack extension determination. JR-curve and dR-curve were established from obtained data. The ductile tearing properties of different thin sheets ...

Immobilization of mesoporous silica particles on stainless steel plates

International Nuclear Information System (INIS)

Pasqua, Luigi; Morra, Marco

2017-01-01

A preliminary study aimed to the nano-engineering of stainless steel surface is presented. Aminopropyl-functionalized mesoporous silica is covalently and electrostatically anchored on the surface of stainless steel plates. The anchoring is carried out through the use of a nanometric spacer, and two different spacers are proposed (both below 2 nm in size). The first sample is obtained by anchoring to the stainless steel amino functionalized, a glutaryl dichloride spacer. This specie forms an amide linkage with the amino group while the unreacted acyl groups undergo hydrolysis giving a free carboxylic group. The so-obtained functionalized stainless steel plate is used as substrate for anchoring derivatized mesoporous silica particles. The second sample is prepared using 2-bromo-methyl propionic acid as spacer (BMPA). Successively, the carboxylic group of propionic acid is condensed to the aminopropyl derivatization on the external surface of the mesoporous silica particle through covalent bond. In both cases, a continuous deposition (coating thickness is around 10 μm) is obtained, in fact, XPS data do not reveal the metal elements constituting the plate. The nano-engineering of metal surfaces can represent an intriguing opportunity for producing long-term drug release or biomimetic surface.

Immobilization of mesoporous silica particles on stainless steel plates

Energy Technology Data Exchange (ETDEWEB)

Pasqua, Luigi, E-mail: luigi.pasqua@unical.it [University of Calabria, Department of Environmental and Chemical Engineering (Italy); Morra, Marco, E-mail: mmorra@nobilbio.com [Via Valcastellana 26 (Italy)

2017-03-15

A preliminary study aimed to the nano-engineering of stainless steel surface is presented. Aminopropyl-functionalized mesoporous silica is covalently and electrostatically anchored on the surface of stainless steel plates. The anchoring is carried out through the use of a nanometric spacer, and two different spacers are proposed (both below 2 nm in size). The first sample is obtained by anchoring to the stainless steel amino functionalized, a glutaryl dichloride spacer. This specie forms an amide linkage with the amino group while the unreacted acyl groups undergo hydrolysis giving a free carboxylic group. The so-obtained functionalized stainless steel plate is used as substrate for anchoring derivatized mesoporous silica particles. The second sample is prepared using 2-bromo-methyl propionic acid as spacer (BMPA). Successively, the carboxylic group of propionic acid is condensed to the aminopropyl derivatization on the external surface of the mesoporous silica particle through covalent bond. In both cases, a continuous deposition (coating thickness is around 10 μm) is obtained, in fact, XPS data do not reveal the metal elements constituting the plate. The nano-engineering of metal surfaces can represent an intriguing opportunity for producing long-term drug release or biomimetic surface.

Fabrication of Hadfield-Cored Multi-layer Steel Sheet by Roll-Bonding with 1.8-GPa-Strength-Grade Hot-Press-Forming Steel

Science.gov (United States)

Chin, Kwang-Geun; Kang, Chung-Yun; Park, Jaeyeong; Lee, Sunghak

2018-05-01

An austenitic Hadfield steel was roll-bonded with a 1.8-GPa-strength-grade martensitic hot-press-forming (HPF) steel to fabricate a multi-layer steel (MLS) sheet. Near the Hadfield/HPF interface, the carburized and decarburized layers were formed by the carbon diffusion from the Hadfield (1.2%C) to HPF (0.35%C) layers, and could be regarded as kinds of very thin multi-layers of 35 μm in thickness. The tensile test and fractographic data indicated that the MLS sheet was fractured abruptly within the elastic range by the intergranular fracture occurred in the carburized layer. This was because C was mainly segregated at prior austenite grain boundaries in the carburized layer, which weakened grain boundaries to induce the intergranular fracture. In order to solve the intergranular facture problem, the MLS sheet was tempered at 200 °C. The stress-strain curve of the tempered MLS sheet lay between those of the HPF and Hadfield sheets, and a rule of mixtures was roughly satisfied. Tensile properties of the MLS sheet were dramatically improved after the tempering, and the intergranular fracture was erased completely. In particular, the yield strength up to 1073 MPa along with the high strain hardening and excellent ductility of 32.4% were outstanding because the yield strength over 1 GPa was hardly achieved in conventional austenitic steels.

Fabrication and properties of strip casting 4.5 wt% Si steel thin sheet

Energy Technology Data Exchange (ETDEWEB)

Zu, Guoqing, E-mail: gz854@uowmail.edu.au [State Key Laboratory of Rolling and Automation, Northeastern University, Shenyang 110819 (China); School of Mechanical, Materials and Mechatronic Engineering, University of Wollongong, NSW 2522 (Australia); Zhang, Xiaoming [State Key Laboratory of Rolling and Automation, Northeastern University, Shenyang 110819 (China); Zhao, Jingwei [School of Mechanical, Materials and Mechatronic Engineering, University of Wollongong, NSW 2522 (Australia); Wang, Yuqian [State Key Laboratory of Rolling and Automation, Northeastern University, Shenyang 110819 (China); Yan, Yi [School of Mechanical, Materials and Mechatronic Engineering, University of Wollongong, NSW 2522 (Australia); Li, Chengang; Cao, Guangming [State Key Laboratory of Rolling and Automation, Northeastern University, Shenyang 110819 (China); Jiang, Zhengyi [School of Mechanical, Materials and Mechatronic Engineering, University of Wollongong, NSW 2522 (Australia)

2017-02-15

Three 4.5 wt% Si steel thin sheets with different thicknesses were efficiently fabricated by twin-roll strip casting, warm rolling and cold rolling followed by final annealing. A comprehensive investigation from the workability of the as-cast strip to the magnetic property of the produces was performed to illustrate the superiority of the new materials. The results show that the as-cast strip, which has a much lower Vickers hardness than that of the 6.5 wt% Si steel, is suitable for rolling processing. The X-ray diffraction (XRD) and transmission electron microscopy (TEM) studies confirm that no ordering phase exists in the as-cast strip. The cold-rolled thin sheets exhibit good surface quality without edge cracks. Furthermore, all the three 4.5 wt% Si steel thin sheets possess relative strong <100>//ND texture and present high magnetic inductions and low iron losses after finial annealing. - Highlights: • 4.5 wt% Si as-cast sheet with excellent workability was produced by strip casting. • Three 4.5 wt% Si thin sheets were effectively fabricated by warm and cold rolling. • The microstructure and macro-texture of the thin sheets were elucidated. • High magnetic inductions and low iron losses were achieved simultaneously.

75 FR 76700 - Stainless Steel Sheet and Strip in Coils From Taiwan: Final Results of Antidumping Duty...

Science.gov (United States)

2010-12-09

... is a trademark of Imphy, S.A. Certain martensitic precipitation-hardenable stainless steel is also... DEPARTMENT OF COMMERCE International Trade Administration [A-583-831] Stainless Steel Sheet and... antidumping duty order on stainless steel sheet and strip in coils (SSSSC) from Taiwan. This review covers...

Application of low energy electron beam to precoated steel plates

International Nuclear Information System (INIS)

Koshiishi, Kenji

1989-01-01

Recently in the fields of home electric appliances, machinery and equipment and interior building materials, the needs for the precoated steel plates having the design and function of high class increase rapidly. In order to cope with such needs, the authors have advanced the examination on the application of electron beam hardening technology to precoated steel plates, and developed the precoated steel plates of high grade and high design 'Super Tecstar EB Series' by utilizing low energy electron beam. The features of this process are (1) hardening can be done at room temperature in a short time-thermally weak films can be adhered, (2) high energy irradiation-the hardening of thick enamel coating and the adhesion of colored films are feasible, (3) the use of monomers of low molecular weight-by high crosslinking, the performance of high sharpness, high hardness, anti-contamination property and so on can be given. The application to precoated steel plate production process is the coating and curing of electron beam hardening type paints, the coating of films with electron beam hardening type adhesives, and the reforming of surface polymer layers by impregnating monomers and causing graft polymerization with electron beam irradiation. The outline of the Super Tecstar EB Series is described. (K.I.)

Prediction of forming limit in hydro-mechanical deep drawing of steel sheets using ductile fracture criterion

Science.gov (United States)

Oh, S.-T.; Chang, H.-J.; Oh, K. H.; Han, H. N.

2006-04-01

It has been observed that the forming limit curve at fracture (FLCF) of steel sheets, with a relatively higher ductility limit have linear shapes, similar to those of a bulk forming process. In contrast, the FLCF of sheets with a relatively lower ductility limit have rather complex shapes approaching the forming limit curve at neck (FLCN) towards the equi-biaxial strain paths. In this study, the FLCFs of steel sheets were measured and compared with the fracture strains predicted from specific ductile fracture criteria, including a criterion suggested by the authors, which can accurately describe FLCFs with both linear and complex shapes. To predict the forming limit for hydro-mechanical deep drawing of steel sheets, the ductile fracture criteria were integrated into a finite element simulation. The simulation, results based on the criterion suggested by authors accurately predicted the experimetal, fracture limits of steel sheets for the hydro-mechanical deep drawing process.

Experimental Study on Temperature Behavior of SSC (Stiffened Steel Plate Concrete) Structures

International Nuclear Information System (INIS)

Lee, K. J.; Ham, K. W.; Park, D. S.; Kwon, K. J.

2008-01-01

SSC(Stiffened Steel plate Concrete) module method uses steel plate instead of reinforcing bar and mold in existing RC structure. Steel plate modules are fabricated in advance, installed and poured with concrete in construction field, so construction period is remarkably shortened by SC module technique. In case of existence of temperature gap between internal and external structure surface such as containment building, thermal stress is taken place and as a result of it, structural strength is deteriorated. In this study, we designed two test specimens and several tests with temperature heating were conducted to evaluate temperature behavior of SSC structures and RC structure

Fragmentation of armor piercing steel projectiles upon oblique perforation of steel plates

Directory of Open Access Journals (Sweden)

Aizik F.

2012-08-01

Full Text Available In this study, a constitutive strength and failure model for a steel core of a14.5 mm API projectile was developed. Dynamic response of a projectile steel core was described by the Johnson-Cook constitutive model combined with principal tensile stress spall model. In order to obtain the parameters required for numerical description of projectile core material behavior, a series of planar impact experiments was done. The parameters of the Johnson-Cook constitutive model were extracted by matching simulated and experimental velocity profiles of planar impact. A series of oblique ballistic experiments with x-ray monitoring was carried out to study the effect of obliquity angle and armor steel plate thickness on shattering behavior of the 14.5 mm API projectile. According to analysis of x-ray images the fragmentation level increases with both steel plate thickness and angle of inclination. The numerical modeling of the ballistic experiments was done using commercial finite element code, LS-DYNA. Dynamic response of high hardness (HH armor steel was described using a modified Johnson-Cook strength and failure model. A series of simulations with various values of maximal principal tensile stress was run in order to capture the overall fracture behavior of the projectile’s core. Reasonable agreement between simulated and x-ray failure pattern of projectile core has been observed.

Investigation of sheet steel St 37.2 under mechanical impact

International Nuclear Information System (INIS)

Berg, H.P.; Brennecke, P.; Koester, R.; Friehmelt, V.

1990-01-01

Special waste originating, e.g. from chemical industry and radioactive wastes are emplaced in disposal mines. Slinger stowing is an approved technique to fill up residual voids in emplacement rooms. If it should be applied, possible mechanical loads on the integrity of sheet steel containers have to be considered. By theoretical calculations and by experiments under variation of different parameters using test specimen and backfill material from the Konrad mine using the container type V as an example it has been shown that sheet steel St 37.2 with a wall thickness of 3 mm will withstand mechanical impact imposed by backfill particles having a speed of 24 m/s. (orig.) [de

Experimental study on behavior of RC panels covered with steel plates subjected to missile impact

International Nuclear Information System (INIS)

Jun Hashimoto; Katsuki Takiguchi; Koshiro Nishimura; Kazuyuki Matsuzawa; Mayuko Tsutsui; Yasuhiro Ohashi; Isao Kojima; Haruhiko Torita

2005-01-01

This paper describes an experimental study on the behavior of concrete panels with steel plate subjected to missile impact. Two tests were carried out, divided in accordance with the types of projectile, non-deformable and deformable. In all, 40 specimens of 750 mm square were prepared. The panel specimen was suspended vertically by two steel wire ropes to allow free movement after projectile impact, and was subjected to a projectile. As a result, it is confirmed that a RC panel with steel plate on its back side has higher impact resistance performance than a RC panel and that thickness of concrete panel, thickness of steel plate and the impact velocity of the projectile have a great effect on the failure modes of steel concrete panels. Moreover, based on the experimental results, the quantitative evaluation method for impact resistance performance of RC panels covered with steel plates is examined. The formula for perforation velocity of a half steel concrete panel, proposed in accordance with the bulging height, is effective to evaluate the impact resistance performance of RC panels with steel plates. (authors)

75 FR 6631 - Stainless Steel Sheet and Strip in Coils from Japan: Final Results of Antidumping Duty...

Science.gov (United States)

2010-02-10

...\\``Gilphy 36'' is a trademark of Imphy, S.A. Certain martensitic precipitation-hardenable stainless steel is... DEPARTMENT OF COMMERCE International Trade Administration [A-588-845] Stainless Steel Sheet and... antidumping duty order on stainless steel sheet and strip in coils (SSSSC) from Japan. This review covers two...

The stretch zone of automotive steel sheets

Indian Academy of Sciences (India)

The stretch zone of automotive steel sheets. L' AMBRIŠKO1,∗ and L PEŠEK2. 1Institute of Structural Engineering, Faculty of Civil Engineering,. Technical University of Košice, Vysokoškolská 4, 042 00 Košice, Slovak Republic. 2Department of Materials Science, Faculty of Metallurgy,. Technical University of Košice, Letná 9, ...

75 FR 6627 - Stainless Steel Sheet and Strip in Coils From Mexico; Final Results of Antidumping Duty...

Science.gov (United States)

2010-02-10

... martensitic precipitation-hardenable stainless steel is also excluded from the scope of the order. This high... DEPARTMENT OF COMMERCE International Trade Administration [A-201-822] Stainless Steel Sheet and... review of the antidumping duty order on stainless steel sheet and strip (S4) in coils from Mexico. See...

Mechanical System Analysis of C-Frame for Steel Plate Thickness Gauge

International Nuclear Information System (INIS)

Sri Sudadiyo

2007-01-01

Nuclear base instrument is not only applied in the area of research such as medical and agriculture sciences, but also in the field of industry especially for thickness gauge. To the present at the steel industry, the gauge that is applied to cut plate thickness using infra-red ray method, it cannot result in accurately data. To solve that case, it is developed a thickness gauge of steel plate by using gamma ray method that it is named C-Frame. This thickness gauge is hoped that it could control in cutting the steel plate by on-line, accurate, and safe, therefore, it could socialize the advanced technology in the nuclear field to support the production process in domestic industries (national industries). The present study yields the calculations of mechanical system of that C-Frame including structure, detector support, source container of radioisotope, and transmission system, be also computed by running Professional Microsoft Fortran Version 5.10, NISA-II program, and AutoCAD program. From the obtained results could be known that the design meets the requirement, so that could be employed properly to measure the thickness of plate in the steel industries. (author)

The role of textures in the forming of automotive sheet steels

International Nuclear Information System (INIS)

Sanak Mishra

1996-01-01

Crystallographic textures generally have a strong bearing on the drawability of sheet steels. Particularly in the case of automotive sheets, texture control is of paramount importance. In the last two decades, therefore, texture research has assumed much significance in the steel industry. X-ray diffraction continues to remain the most used tool for the study of textures. Early researches, from about 1940 to 1980, were invariably carried out by the pole figure method. However, for more quantitative results the ODF (Orientation Distribution Functions) analysis technique was developed. Since 1980, the ODF analysis has come to be used extensively. In the present paper, several unique features of textures in automotive grade deep drawing steels, as revealed from X-ray ODFS, will be presented. The relative importance of the various textural components with respect to forming will also be dealt with

SPR Characteristics Curve and Distribution of Residual Stress in Self-Piercing Riveted Joints of Steel Sheets

OpenAIRE

Haque, Rezwanul; Wong, Yat C.; Paradowska, Anna; Blacket, Stuart; Durandet, Yvonne

2017-01-01

Neutron diffraction was used to describe the residual stress distributions in self-piercing riveted (SPR) joints. The sheet material displayed a compressive residual stress near the joint, and the stress gradually became tensile in the sheet material far away from the joint. The stress in the rivet leg was lower in the thick joint of the softer steel sheet than in the thin joint of the harder steel sheet. This lower magnitude was attributed to the lower force gradient during the rivet flaring...

Development of improved SGV480 steel plate for containment vessel in PWR plants

Energy Technology Data Exchange (ETDEWEB)

Murakami, Norioki [Advanced Nuclear Equipment Research Inst., Tokyo (Japan); Morikage, Yasushi; Okayama, Yutaka; Higashikubo, Tomohiro

2001-01-01

When a nuclear containment vessel made of steel plate at PWR plants in Japan is produced, SGV480 steel plate made by annealing method according to JIS G3118 is usually used in main. And, when thickness of welding portion of the vessel is larger than 38 mm, as heat treatment after welding is regulated to carry out according to the ministerial ordinance, it is difficult in actual to carry out the heat treatment of the actual welded portions. In a leading plant, approval of welding using a special method without heat treatment less than 47.25 mm of SGV480 carbon steel plate for JIS G3118 middle and ordinary pressure vessel was carried out to supply it for actual use. And, it is required for protection of welding fracture to carry out pre-heat treatment before welding. Because of increasing plate thickness requiring for lower temperature and more seismic resistance in construction condition, in order to produce a containment vessel without heat treatment after welding, more toughness is required for using material and welded portion. Therefore, a new SGV480 steel plate was developed by using TMCP method of modern steel manufacturing technology, to establish lower carbon equivalence and finer texture with upgrading of both toughness and weldability, without heat treatment after welding and pre-heat treatment before welding, at the Shin-Nippon Steel Co, Ltd. and Kawasaki Steel, Co. Ltd., respectively. (G.K.)

Free vibration analysis of corroded steel plates

Energy Technology Data Exchange (ETDEWEB)

Eslami-Majd, Alireza; Rahbar-Ranji, Ahmad [AmirKabir University of Technology, Tehran (Iran, Islamic Republic of)

2014-06-15

Vibration analysis of unstiffened/stiffened plates has long been studied due to its importance in the design and condition assessments of ship and offshore structures. Corrosion is inevitable in steel structures and has been so far considered in strength analysis of structures. We studied the free vibration of pitted corroded plates with simply supported boundary conditions. Finite element analysis, with ABAQUS, was used to determine the natural frequencies and mode shapes of corroded plates. Influential parameters including plate aspect ratio, degree of pit, one-sided/both-sided corroded plate, and different corrosion patterns were investigated. By increasing the degree of corrosion, reduction of natural frequency increases. Plate aspect ratio and plate dimensions have no influence on reduction of natural frequency. Different corrosion patterns on the surface of one-sided corroded plates have little influence on reduction of natural frequency. Ratio of pit depth over plate thickness has no influence on the reduction of natural frequency. The reduction of natural frequency in both-sided corroded plates is higher than one-sided corroded plates with the same amount of total corrosion loss. Mode shapes of vibration would change due to corrosion, except square mode shapes.

Equal-channel angular sheet extrusion of interstitial-free (IF) steel: Microstructural evolution and mechanical properties

International Nuclear Information System (INIS)

Saray, O.; Purcek, G.; Karaman, I.; Neindorf, T.; Maier, H.J.

2011-01-01

Highlights: → IF-steel sheets can successfully be processed in the continuous manner using the equal-channel angular sheet extrusion (ECASE). → The ECASE produces the microstructures including dislocation cell and micro-shear bands inside the grains with mainly low-angle grain boundaries. → The ECASE results in a considerable increase in the strength but limited ductility. → A good strength-ductility balance in the ECASE-processed IF-steel sheets can be managed with a suitable annealing parameters. - Abstract: Interstitial-free steel (IF-steel) sheets were processed at room temperature using a continuous severe plastic deformation (SPD) technique called equal-channel angular sheet extrusion (ECASE). After processing, the microstructural evolution and mechanical properties have been systematically investigated. To be able to directly compare the results with those from the same material processed using discontinuous equal channel angular extrusion, the sheets were ECASE processed up to eight passes. The microstructural investigations revealed that the processed sheets exhibited a dislocation cell and/or subgrain structures with mostly low angle grain boundaries. The grains after processing have relatively high dislocation density and intense micro-shear band formation. The electron backscattering diffraction (EBSD) examination showed that the processed microstructure is not fully homogeneous along the sheet thickness due probably to the corner angle of 120 deg. in the ECASE die. It was also observed that the strengths of the processed sheets increase with the number of ECASE passes, and after eight passes following route-A and route-C, the yield strengths reach 463 MPa and 459 MPa, respectively, which is almost 2.5 times higher than that of the initial material. However, the tensile ductility considerably dropped after the ECASE. The limited ductility was attributed to the early plastic instability in the tensile samples due to the inhomogeneous

75 FR 81221 - Stainless Steel Sheet and Strip in Coils From Mexico; Preliminary Results of the Five-Year...

Science.gov (United States)

2010-12-27

... trademark of Imphy, S.A. Certain martensitic precipitation-hardenable stainless steel is also excluded from... DEPARTMENT OF COMMERCE International Trade Administration [A-201-822 ] Stainless Steel Sheet and... of the antidumping duty order on stainless steel sheet and strip (``SSSS'') in coils from Mexico...

Mechanical Behavior of Steel Fiber-Reinforced Concrete Beams Bonded with External Carbon Fiber Sheets.

Science.gov (United States)

Gribniak, Viktor; Tamulenas, Vytautas; Ng, Pui-Lam; Arnautov, Aleksandr K; Gudonis, Eugenijus; Misiunaite, Ieva

2017-06-17

This study investigates the mechanical behavior of steel fiber-reinforced concrete (SFRC) beams internally reinforced with steel bars and externally bonded with carbon fiber-reinforced polymer (CFRP) sheets fixed by adhesive and hybrid jointing techniques. In particular, attention is paid to the load resistance and failure modes of composite beams. The steel fibers were used to avoiding the rip-off failure of the concrete cover. The CFRP sheets were fixed to the concrete surface by epoxy adhesive as well as combined with various configurations of small-diameter steel pins for mechanical fastening to form a hybrid connection. Such hybrid jointing techniques were found to be particularly advantageous in avoiding brittle debonding failure, by promoting progressive failure within the hybrid joints. The use of CFRP sheets was also effective in suppressing the localization of the discrete cracks. The development of the crack pattern was monitored using the digital image correlation method. As revealed from the image analyses, with an appropriate layout of the steel pins, brittle failure of the concrete-carbon fiber interface could be effectively prevented. Inverse analysis of the moment-curvature diagrams was conducted, and it was found that a simplified tension-stiffening model with a constant residual stress level at 90% of the strength of the SFRC is adequate for numerically simulating the deformation behavior of beams up to the debonding of the CFRP sheets.

Evaluation of essential work of fracture in a dual phase high strength steel sheet

International Nuclear Information System (INIS)

Gutierrez, D.; Perez, L. I.; Lara, A.; Casellas, D.; Prado, J. M.

2013-01-01

Fracture toughness of advanced high strength steels (AHSS), can be used to optimize crash behavior of structural components. However it cannot be readily measured in metal sheet because of the sheet thickness. In this work, the Essential Work of Fracture (EWF) methodology is proposed to evaluate the fracture toughness of metal sheets. It has been successfully applied in polymers films and some metal sheets. However, their information about the applicability of this methodology to AHSS is relatively scarce. In the present work the fracture toughness of a Dual Phase (strength of 800 MPa) and drawing steel sheets has been measured by means of the EWF. The results show that the test requirements are met and also show the clear influence of notch radii on the measured values, specially for the AHSS grade. Thus, the EWF is postulated as a methodology to evaluate the fracture toughness in AHSS sheets. (Author) 18 refs.

Copper contamination in thin stainless steel sheet

International Nuclear Information System (INIS)

Holbert, R.K. Jr.; Dobbins, A.G.; Bennett, R.K. Jr.

1986-01-01

The standard welding technique used at Oak Ridge Y-12 Plant for joining thin stainless sheet is the gas tungsten arc (GTA) welding process. One of the reoccurring problems with the sheet welds is surface cracking in the heat-affected zone (HAZ). Metallography shows that the cracks are only about 0.05 mm (0.002 in.) deep which is significant in a 0.25 mm (0.01 in.) thick sheet. Thus, welding requirements do not permit any surfacing cracking as detected by a fluorescent dye penetrant test conducted on every part after welding. Surface cracks have been found in both of the two most common weld designs in the thin sheet fabricated at the Oak Ridge Y-12 Plant. These butt joints are welded between two 0.25 mm thick stainless steel sheets and a tube with eyelet welded to a 25 mm (0.98 in.) thick sheet. The weld between the two sheets is made on a semiautomatic seam welding unit, whereas the tube-to-eyelet-to-sheet welds are done manually. The quality of both welds is very dependent on the welding procedure and the way the parts are placed in the weld fixturing. Metallographic examination has indicated that some welded parts with surface cracking in the weld region had copper particles on the surface, and the question of copper contamination has been raised. With the aid of a scanning electron microscope and an electron microprobe, the existence of copper in an around the surface cracks has been verified. The copper is on the surface of the parts prior to welding in the form of small dust particles

AISI/DOE Technology Roadmap Program: Improved Surface Quality of Exposed Automotive Sheet Steels

Energy Technology Data Exchange (ETDEWEB)

John G. Speer; David K. Matlock; Noel Meyers; Young-Min Choi

2002-10-10

Surface quality of sheet steels is an important economic and technical issue for applications such as critical automotive surfaces. This project was therefore initiated to develop a more quantitative methodology for measuring surface imperfections, and to assess their response to forming and painting, particularly with respect to their visibility or invisibility after painting. The objectives were met, and included evaluation of a variety of imperfections present on commercial sheet surfaces or simulated using methods developed in the laboratory. The results are expected to have significant implications with respect to the methodology for assessing surface imperfections, development of quantitative criteria for surface inspection, and understanding and improving key painting process characteristics that influence the perceived quality of sheet steel surfaces.

Development and Technology of Large Thickness TMCP Steel Plate with 390MPA Grade Used for Engineering Machinery

Science.gov (United States)

Wang, Xiaoshu; Zhang, Zhijun; Zhang, Peng

Recently, with the rapid upgrading of the equipment in the steel Corp, the rolling technology of TMCP has been rapidly developed and widely applied. A large amount of steel plate has been produced by using the TMCP technology. The TMCP processes have been used more and more widely and replaced the heat treatment technology of normalizing, quenching and tempering heat process. In this paper, low financial input is considered in steel plate production and the composition of the steel has been designed with low C component, a limited alloy element of the Nb, and certain amounts of Mn element. During the continuous casting process, the size of the continuous casting slab section is 300 mm × 2400 mm. The rolling technology of TMCP is controlled at a lower rolling and red temperature to control the transformation of the microstructure. Four different rolling treatments are chosen to test its effects on the 390MPa grade low carbon steel of bainitic microstructure and properties. This test manages to produce a proper steel plate fulfilling the standard mechanical properties. Specifically, low carbon bainite is observed in the microstructure of the steel plate and the maximum thickness of steel plate under this TMCP technology is up to 80mm. The mechanical property of the steel plate is excellent and the KV2 at -40 °C performs more than 200 J. Moreover, the production costs are greatly reduced when the steel plate is produced by this TMCP technology when replacing the current production process of quenching and tempering. The low cost steel plate could well meet the requirements of producing engineering machinery in the steel market.

Design Review Report for Concrete Cover Block Replaced by Steel Plate

Energy Technology Data Exchange (ETDEWEB)

JAKA, O.M.

2000-07-27

The design for the steel cover plates to replace concrete cover blocks for U-109 was reviewed and approved in a design review meeting. The design for steel plates to replace concrete blocks were reviewed and approved by comparison and similarity with U-109 for the following additional pits: 241-U-105. 241-I-103, 241-Ax-101. 241-A-101, 241-SX-105, 241-S-A, 241-S-C, 241-SX-A.

78 FR 4385 - Certain Cut-to-Length Carbon-Quality Steel Plate Products From the Republic of Korea: Preliminary...

Science.gov (United States)

2013-01-22

...-Quality Steel Plate Products From the Republic of Korea: Preliminary Results of Antidumping Duty... the antidumping duty order on certain cut-to- length carbon-quality steel plate products (CTL plate... Carbon-Quality Steel Plate Products from the Republic of Korea'' dated concurrently with this notice...

76 FR 46323 - Stainless Steel Sheet and Strip From Germany, Italy, Japan, Korea, Mexico, and Taiwan

Science.gov (United States)

2011-08-02

...)] Stainless Steel Sheet and Strip From Germany, Italy, Japan, Korea, Mexico, and Taiwan Determination On the... injury to an industry in the United States within a reasonably foreseeable time and that revocation of... antidumping duty orders on stainless steel sheet and strip from Japan, Korea, and Taiwan \\3\\ would be likely...

Stålplader gav dobbelt bæreevne (Steel plates doubled the load bearing capacity)

DEFF Research Database (Denmark)

Nielsen, Jan Broch

1999-01-01

Abstract from an examination of motor road bridge beams reinforced with steel plates on the sides and bottom. The plates doubled the load bearing capacity of the beams.......Abstract from an examination of motor road bridge beams reinforced with steel plates on the sides and bottom. The plates doubled the load bearing capacity of the beams....

Characterizing Grain-Oriented Silicon Steel Sheet Using Automated High-Resolution Laue X-ray Diffraction

Science.gov (United States)

Lynch, Peter; Barnett, Matthew; Stevenson, Andrew; Hutchinson, Bevis

2017-11-01

Controlling texture in grain-oriented (GO) silicon steel sheet is critical for optimization of its magnetization performance. A new automated laboratory system, based on X-ray Laue diffraction, is introduced as a rapid method for large scale grain orientation mapping and texture measurement in these materials. Wide area grain orientation maps are demonstrated for both macroetched and coated GO steel sheets. The large secondary grains contain uniform lattice rotations, the origins of which are discussed.

Evaluation of Steel Shear Walls Behavior with Sinusoidal and Trapezoidal Corrugated Plates

Directory of Open Access Journals (Sweden)

Emad Hosseinpour

2015-01-01

Full Text Available Reinforcement of structures aims to control the input energy of unnatural and natural forces. In the past four decades, steel shear walls are utilized in huge constructions in some seismic countries such as Japan, United States, and Canada to lessen the risk of destructive forces. The steel shear walls are divided into two types: unstiffened and stiffened. In the former, a series of plates (sinusoidal and trapezoidal corrugated with light thickness are used that have the postbuckling field property under overall buckling. In the latter, steel profile belt series are employed as stiffeners with different arrangement: horizontal, vertical, or diagonal in one side or both sides of wall. In the unstiffened walls, increasing the thickness causes an increase in the wall capacity under large forces in tall structures. In the stiffened walls, joining the stiffeners to the wall is costly and time consuming. The ANSYS software was used to analyze the different models of unstiffened one-story steel walls with sinusoidal and trapezoidal corrugated plates under lateral load. The obtained results demonstrated that, in the walls with the same dimensions, the trapezoidal corrugated plates showed higher ductility and ultimate bearing compared to the sinusoidal corrugated plates.

CO2 Laser Cutting of Hot Stamping Boron Steel Sheets

OpenAIRE

Pasquale Russo Spena

2017-01-01

This study investigates the quality of CO2 laser cutting of hot stamping boron steel sheets that are employed in the fabrication of automotive body-in-white. For this purpose, experimental laser cutting tests were conducted on 1.2 mm sheets at varying levels of laser power, cutting speed, and oxygen pressure. The resulting quality of cut edges was evaluated in terms of perpendicularity tolerance, surface irregularity, kerf width, heat affected zone, and dross extension. Experimental tests wer...

Electroless Plated Nanodiamond Coating for Stainless Steel Passivation

International Nuclear Information System (INIS)

Li, D.; Korinko, P.; Spencer, W.; Stein, E.

2016-01-01

Tritium gas sample bottles and manifold components require passivation surface treatments to minimize the interaction of the hydrogen isotopes with surface contamination on the stainless steel containment materials. This document summarizes the effort to evaluate electroless plated nanodiamond coatings as a passivation layer for stainless steel. In this work, we developed an electroless nanodiamond (ND)-copper (Cu) coating process to deposit ND on stainless steel parts with the diamond loadings of 0%, 25% and 50% v/v in a Cu matrix. The coated Conflat Flanged Vessel Assemblies (CFVAs) were evaluated on surface morphology, composition, ND distribution, residual hydrogen release, and surface reactivity with deuterium. For as-received Cu and ND-Cu coated CFVAs, hydrogen off-gassing is rapid, and the off-gas rates of H 2 was one to two orders of magnitude higher than that for both untreated and electropolished stainless steel CFVAs, and hydrogen and deuterium reacted to form HD as well. These results indicated that residual H 2 was entrapped in the Cu and ND-Cu coated CFVAs during the coating process, and moisture was adsorbed on the surface, and ND and/or Cu might facilitate catalytic isotope exchange reaction for HD formation. However, hydrocarbons (i.e., CH 3 ) did not form, and did not appear to be an issue for the Cu and ND-Cu coated CFVAs. After vacuum heating, residual H 2 and adsorbed H 2 O in the Cu and ND-Cu coated CFVAs were dramatically reduced. The H 2 off-gassing rate after the vacuum treatment of Cu and 50% ND-Cu coated CFVAs was on the level of 10 -14 l mbar/s cm 2 , while H 2 O off-gas rate was on the level of 10 -15 l mbar/s cm 2 , consistent with the untreated or electropolished stainless steel CFVA, but the HD formation remained. The Restek EP bottle was used as a reference for this work. The Restek Electro-Polished (EP) bottle and their SilTek coated bottles tested under a different research project exhibited very little hydrogen off-gassing and

Influence of magnetostriction on hysteresis loss of electrical steel sheet

Energy Technology Data Exchange (ETDEWEB)

Tada, Hirotoshi, E-mail: tada.547.hirotoshi@jp.nssmc.com [Steel Research Laboratories, Nippon Steel and Sumitomo Metal Corporation, 1-8 Fuso-cho, Amagasaki, Hyogo 660-0891 (Japan); Fujimura, Hiroshi; Yashiki, Hiroyoshi [Steel Research Laboratories, Nippon Steel and Sumitomo Metal Corporation, 1-8 Fuso-cho, Amagasaki, Hyogo 660-0891 (Japan)

2013-01-15

To reveal influence of magnetostriction on hysteresis loss of electrical steel sheet, hysteresis loss and magnetostriction of non-oriented electrical steel sheets (NOs) with various Si and Al content and grain size and grain oriented electrical steel sheet (GO) were measured under compressive or tensile stress. Here, Si and Al content and stress were focused on as the way to change magnetostriction. Stress direction and magnetizing direction were parallel to the rolling direction. Following three main results were obtained. The first is hysteresis loss of NO with same grain size which increased with magnetostriction independently of Si and Al content and stress. The second is hysteresis loss of NO was larger than that of GO under same magnetostriction. The third is hysteresis loss of NO at magnetostriction of zero was inversely proportional to grain size. Even if the grain size of NO increased to be similar size of GO without changing texture, the hysteresis loss of NO at magnetostriction of zero would be larger than that of GO because of the difference in texture. - Highlights: Black-Right-Pointing-Pointer Hysteresis loss and magnetostriction of NO and GO were measured under stress. Black-Right-Pointing-Pointer Hysteresis loss of NO was proportional to magnetostriction. Black-Right-Pointing-Pointer Hysteresis loss of GO was proportional to magnetostriction. Black-Right-Pointing-Pointer Hysteresis loss of NO was larger than that of GO under samemagnetostriction. Black-Right-Pointing-Pointer Hysteresis loss was separated into 4 components.

75 FR 62101 - Stainless Steel Sheet and Strip in Coils From the Republic of Korea: Final Results of Expedited...

Science.gov (United States)

2010-10-07

...\\ ``Gilphy 36'' is a trademark of Imphy, S.A. Certain martensitic precipitation-hardenable stainless steel is... DEPARTMENT OF COMMERCE International Trade Administration [C-580-835] Stainless Steel Sheet and... countervailing duty order (``CVD'') on stainless steel sheet and strip in coils from the Republic of Korea...

75 FR 81214 - Stainless Steel Sheet and Strip in Coils From Italy: Preliminary Results of the Full Second Five...

Science.gov (United States)

2010-12-27

... martensitic precipitation-hardenable stainless steel is also excluded from the scope of the order. This high... DEPARTMENT OF COMMERCE International Trade Administration [A-475-824] Stainless Steel Sheet and... sunset review of the antidumping duty order on stainless steel sheet and strip in coils from Italy...

Standard test method for electrochemical critical pitting temperature testing of stainless steels

CERN Document Server

American Society for Testing and Materials. Philadelphia

1999-01-01

1.1 This test method covers a procedure for the evaluation of the resistance of stainless steel and related alloys to pitting corrosion based on the concept of the determination of a potential independent critical pitting temperature (CPT). 1.2 This test methods applies to wrought and cast products including but not restricted to plate, sheet, tubing, bar, forgings, and welds, (see Note 1). Note 1—Examples of CPT measurements on sheet, plate, tubing, and welded specimens for various stainless steels can be found in Ref (1). See the research reports (Section 14). 1.3 The standard parameters recommended in this test method are suitable for characterizing the CPT of austenitic stainless steels and other related alloys with a corrosion resistance ranging from that corresponding to solution annealed UNS S31600 (Type 316 stainless steel) to solution annealed UNS S31254 (6 % Mo stainless steel). 1.4 This test method may be extended to stainless steels and other alloys related to stainless steel that have a CPT...

Laser cutting of thick steel plates with 30 kW fiber laser for nuclear decommissioning

International Nuclear Information System (INIS)

Tamura, Koji

2015-01-01

Laser cutting technologies of the thick steel plates for the nuclear decommissioning were developed with a 30 kW fiber laser. Plates of stainless steel and carbon steel more than 100 mm thick were successfully cut, indicating that this technology is promising for the application to the nuclear decommissioning. (author)

MEMBRANE ACTION IN PROFILED STEEL SHEETING DRY BOARD (PSSDB FLOOR SLAB SYSTEM

Directory of Open Access Journals (Sweden)

MAHMOOD SERAJI

2013-02-01

Full Text Available Profiled steel sheeting dry board (PSSDB system is a lightweight composite structural system that made of the profiled steel sheeting (PSS connected to the dry board (DB by self-drilling and self-tapping screws. The objective of this paper is to study the effect of membrane action in improving the flexural capacities of the PSSDB system. According to the literatures, common failure of the PSSDB floor is due to local buckling in the top flanges of steel sheeting at the centre of a simply supported slab. Restraining the horizontal movement at supports may develop the membrane action (MA in the slab that can remarkably enhance the flexural rigidities of the floor. Experimental tests were conducted along with developing nonlinear finite element model to explore the effect of MA in the PSSDB floor. Experimental results of the PSSDB panel with simply end support were exploited to verify the nonlinear finite element results. The developed finite element model was then modified by restraining the horizontal movement of the slab at the supports. The obtained results disclosed that the developed compressive membrane action enhanced the stiffness of the slab at serviceability load by about 240%.

75 FR 62104 - Certain Stainless Steel Sheet and Strip in Coils From Germany, Japan, the Republic of Korea, and...

Science.gov (United States)

2010-10-07

... trademark of Imphy, S.A. Certain martensitic precipitation-hardenable stainless steel is also excluded from...-831] Certain Stainless Steel Sheet and Strip in Coils From Germany, Japan, the Republic of Korea, and... duty orders on certain stainless steel sheet and strip in coils from Germany, Italy, Japan, the...

Characterization of the behaviour of electro-galvanised steel sheets in terms of corrosion

International Nuclear Information System (INIS)

Finoly, Guylene

1992-01-01

This research thesis reports the development of a test method for the characterization of the behaviour of electro-galvanised steel sheets (i.e. zinc coated steel sheets as those used in the automotive industry) with respect to corrosion, and the definition of a classification of these materials with respect to their surface activity. After an overview of the different existing methods of determination of corrosion rate, the author reports the development of an experimental device adapted to the electrochemical study of electro-galvanised sheets, i.e. adapted to their low thickness (0,7 mm) and coating characteristics (10 μm thick). This device is then used in the case of solid zinc. The authors reports the study of the behaviour of sheets in a NaCl solution in order to meet industrial conditions used to activate the surface before the phosphate conversion process which aims at ensuring paint adherence. A test is proposed and validated by comparison with other electrochemical or chemical methods, and used to study the behaviour of electro-galvanised sheets submitted to a phosphate conversion coating process [fr

Flat-plate solar array project. Volume 3: Silicon sheet: Wafers and ribbons

Science.gov (United States)

Briglio, A.; Dumas, K.; Leipold, M.; Morrison, A.

1986-01-01

The primary objective of the Silicon Sheet Task of the Flat-Plate Solar Array (FSA) Project was the development of one or more low cost technologies for producing silicon sheet suitable for processing into cost-competitive solar cells. Silicon sheet refers to high purity crystalline silicon of size and thickness for fabrication into solar cells. Areas covered in the project were ingot growth and casting, wafering, ribbon growth, and other sheet technologies. The task made and fostered significant improvements in silicon sheet including processing of both ingot and ribbon technologies. An additional important outcome was the vastly improved understanding of the characteristics associated with high quality sheet, and the control of the parameters required for higher efficiency solar cells. Although significant sheet cost reductions were made, the technology advancements required to meet the task cost goals were not achieved.

76 FR 49726 - Continuation of Antidumping and Countervailing Duty Orders: Stainless Steel Sheet and Strip in...

Science.gov (United States)

2011-08-11

... martensitic precipitation-hardenable stainless steel, and (12) three specialty stainless steels typically used...\\ ``Gilphy 36'' is a trademark of Imphy, S.A. Certain martensitic precipitation-hardenable stainless steel is...-831] Continuation of Antidumping and Countervailing Duty Orders: Stainless Steel Sheet and Strip in...

76 FR 25668 - Stainless Steel Sheet and Strip in Coils From Mexico: Final Results of the Five-Year (“Sunset...

Science.gov (United States)

2011-05-05

... ``Gilphy 36.'' \\3\\ Certain martensitic precipitation-hardenable stainless steel is also excluded from the... DEPARTMENT OF COMMERCE International Trade Administration [A-201-822] Stainless Steel Sheet and... Commerce (``Department'') finds that revocation of the antidumping duty order on stainless steel sheet and...

Numerical Study on Ultimate Behaviour of Bolted End-Plate Steel Connections

Directory of Open Access Journals (Sweden)

R.E.S. Ismail

Full Text Available Abstract Bolted end-plate steel connections have become more popular due to ease of fabrication. This paper presents a three dimension Finite Element Model (FEM, using the multi-purpose software ABAQUS, to study the effect of different geometrical parameters on the ultimate behavior of the connection. The proposed model takes into account material and geometrical non-linearities, initial imperfection, contact between adjacent surfaces and the pretension force in the bolts. The Finite Element results are calibrated with published experimental results ''briefly reviewed in this paper'' and verified that the numerical model can simulate and analyze the overall and detailed behavior of different types of bolted end-plate steel connections. Using verified FEM, parametric study is then carried out to study the ultimate behavior with variations in: bolt diameter, end-plate thickness, length of column stiffener, angle of rib stiffener. The results are examined with respect to the failure modes, the evolution of the resistance, the initial stiffness, and the rotation capacity. Finally, the ultimate behavior of the bolted end-plate steel connection is discussed in detail, and recommendations for the design purpose are made.

75 FR 29976 - Certain Cut-to-Length Carbon-Quality Steel Plate Products From Italy: Extension of the Final...

Science.gov (United States)

2010-05-28

... DEPARTMENT OF COMMERCE International Trade Administration [A-475-826] Certain Cut-to-Length Carbon-Quality Steel Plate Products From Italy: Extension of the Final Results of Antidumping Duty Administrative...-quality steel plate products from Italy. See Certain Cut-to-Length Carbon-Quality Steel Plate Products...

75 FR 59744 - Stainless Steel Plate From Belgium, Italy, Korea, South Africa, and Taiwan

Science.gov (United States)

2010-09-28

... (Second Review)] Stainless Steel Plate From Belgium, Italy, Korea, South Africa, and Taiwan AGENCY: United..., and Taiwan. SUMMARY: The Commission hereby gives notice that it will proceed with full reviews... antidumping duty orders on stainless steel plate from Belgium, Italy, Korea, South Africa, and Taiwan would be...

Experimental observations and modelling of thermal history within a steel plate during water jet impingement

International Nuclear Information System (INIS)

Liu, Z.D.; Fraser, D.; Samarasekera, I.V.; Lockhart, G.T.

2002-01-01

In order to investigate heat transfer of steel plates under a water jet impingement and to further simulate runout table operation in a hot strip mill, a full-scale pilot runout table facility was designed and constructed at the University of British Columbia (UBC). This paper describes the experimental details, data acquisition and data handling techniques for steel plates during water jet impingement by one circular water jet from an industrial header. Recorded visual observations at the impinging surface were obtained. The effects of cooling water temperature and impingement velocity on the heat transfer from a steel plate were studied. A two-dimensional finite element method-based transient inverse heat conduction model was developed. With the help of the model, heat fluxes and heat transfer coefficients along the impinging surface under various cooling conditions were calculated. The microstructural evolution of the steel plate was also investigated for the varying cooling conditions. Samples were obtained from each plate, polished, etched and then photographed. (author)

Electroless Plated Nanodiamond Coating for Stainless Steel Passivation

Energy Technology Data Exchange (ETDEWEB)

Li, D. [Savannah River Site (SRS), Aiken, SC (United States). Savannah River National Lab. (SRNL); Korinko, P. [Savannah River Site (SRS), Aiken, SC (United States). Savannah River National Lab. (SRNL); Spencer, W. [Savannah River Site (SRS), Aiken, SC (United States). Savannah River National Lab. (SRNL); Stein, E. [Savannah River Site (SRS), Aiken, SC (United States). Savannah River National Lab. (SRNL)

2016-09-15

Tritium gas sample bottles and manifold components require passivation surface treatments to minimize the interaction of the hydrogen isotopes with surface contamination on the stainless steel containment materials. This document summarizes the effort to evaluate electroless plated nanodiamond coatings as a passivation layer for stainless steel. In this work, we developed an electroless nanodiamond (ND)-copper (Cu) coating process to deposit ND on stainless steel parts with the diamond loadings of 0%, 25% and 50% v/v in a Cu matrix. The coated Conflat Flanged Vessel Assemblies (CFVAs) were evaluated on surface morphology, composition, ND distribution, residual hydrogen release, and surface reactivity with deuterium. For as-received Cu and ND-Cu coated CFVAs, hydrogen off-gassing is rapid, and the off-gas rates of H₂ was one to two orders of magnitude higher than that for both untreated and electropolished stainless steel CFVAs, and hydrogen and deuterium reacted to form HD as well. These results indicated that residual H₂ was entrapped in the Cu and ND-Cu coated CFVAs during the coating process, and moisture was adsorbed on the surface, and ND and/or Cu might facilitate catalytic isotope exchange reaction for HD formation. However, hydrocarbons (i.e., CH₃) did not form, and did not appear to be an issue for the Cu and ND-Cu coated CFVAs. After vacuum heating, residual H₂ and adsorbed H₂O in the Cu and ND-Cu coated CFVAs were dramatically reduced. The H₂ off-gassing rate after the vacuum treatment of Cu and 50% ND-Cu coated CFVAs was on the level of 10^-14 l mbar/s cm², while H₂O off-gas rate was on the level of 10^-15 l mbar/s cm², consistent with the untreated or electropolished stainless steel CFVA, but the HD formation remained. The Restek EP bottle was used as a reference for this work. The Restek Electro-Polished (EP) bottle and their Sil

Cytotoxicity difference of 316L stainless steel and titanium reconstruction plate

Directory of Open Access Journals (Sweden)

Ni Putu Mira Sumarta

2011-03-01

Full Text Available Background: Pure titanium is the most biocompatible material today and used as a gold standard for metallic implants. However, stainless steel is still being used as implants because of its strength, ductility, lower price, corrosion resistant and biocompatibility. Purpose: This study was done to revealed the cytotoxicity difference between reconstruction plate made of 316L stainless steel and of commercially pure (CP titanium in baby hamster kidney-21 (BHK-21 fibroblast culture through MTT assay. Methods: Eight samples were prepared from reconstruction plates made of stainless steel type 316L grade 2 (Coen’s reconstruction plate® that had been cut into cylindrical form of 2 mm in diameter and 3 mm long. The other one were made of CP titanium (STEMA Gmbh® of 2 mm in diameter and 2,2 mm long; and had been cleaned with silica paper and ultrasonic cleaner, and sterilized in autoclave at 121° C for 20 minutes.9 Both samples were bathed into microplate well containing 50 μl of fibroblast cells with 2 x 105 density in Rosewell Park Memorial Institute-1640 (RPMI-1640 media, spinned at 30 rpm for 5 minutes. Microplate well was incubated for 24 and 48 hours in 37° C. After 24 hours, each well that will be read at 24 hour were added with 50 μl solution containing 5mg/ml MTT reagent in phosphate buffer saline (PBS solutions, then reincubated for 4 hours in CO2 10% and 37° C. Colorometric assay with MTT was used to evaluate viability of the cells population after 24 hours. Then, each well were added with 50 μl dimethyl sulfoxide (DMSO and reincubated for 5 minutes in 37° C. the wells were read using Elisa reader in 620 nm wave length. Same steps were done for the wells that will be read in 48 hours. Each data were tabulated and analyzed using independent T-test with significance of 5%. Results: This study showed that the percentage of living fibroblast after exposure to 316L stainless steel reconstruction plate was 61.58% after 24 hours and 62

Steel Sheet Piles - Applications and Elementary Design Issues

Science.gov (United States)

Sobala, Dariusz; Rybak, Jarosław

2017-10-01

High-intensity housing having been carried out in town’s centres causes that many complex issues related to earthworks and foundations must be resolved. Project owners are required to ensure respective number of parking bays, which in turn demands 2-3 storeys of underground car parks. It is especially difficult to fulfil in dense buildings of old town areas where apart from engineering problems, very stringent requirements of heritage conservator supervision are also raised. The problems with ensuring stability of excavation sidewalls need to be, at the same time, dealt with analysis of foundations of neighbouring structures, and possible strengthening them at the stages of installing the excavation protection walls, progressing the excavations and constructing basement storeys. A separate problem refers to necessity of constructing underground storeys below the level of local groundwater. This requires long-term lowering of water table inside excavation while at possibly limited intervention in hydrological regime beyond the project in progress. In river valleys such “hoarding off” the excavation and cutting off groundwater leads to temporary or permanent disturbances of groundwater run-off and local swellings. Traditional way to protect vertical fault and simultaneously to cut-off groundwater inflow consists in application of steel sheet pilings. They enable to construct monolithic reinforced concrete structures of underground storeys thus ensuring both their tightness and high rigidity of foundation. Depending on situation, steel sheet pilings can be in retrieving or staying-in-place versions. This study deals with some selected aspects of engineering design and fabrication of sheet piling for deep excavations and underground parts of buildings.

78 FR 29113 - Certain Cut-to-Length Carbon-Quality Steel Plate Products From the Republic of Korea: Final...

Science.gov (United States)

2013-05-17

...-Quality Steel Plate Products From the Republic of Korea: Final Results of Antidumping Duty Administrative... administrative review of the antidumping duty order on certain cut-to-length carbon-quality steel plate products... duty order on certain cut-to-length carbon-quality steel plate products from the Republic of Korea...

The Development and Microstructure Analysis of High Strength Steel Plate NVE36 for Large Heat Input Welding

Science.gov (United States)

Peng, Zhang; Liangfa, Xie; Ming, Wei; Jianli, Li

In the shipbuilding industry, the welding efficiency of the ship plate not only has a great effect on the construction cost of the ship, but also affects the construction speed and determines the delivery cycle. The steel plate used for large heat input welding was developed sufficiently. In this paper, the composition of the steel with a small amount of Nb, Ti and large amount of Mn had been designed in micro-alloyed route. The content of C and the carbon equivalent were also designed to a low level. The technology of oxide metallurgy was used during the smelting process of the steel. The rolling technology of TMCP was controlled at a low rolling temperature and ultra-fast cooling technology was used, for the purpose of controlling the transformation of the microstructure. The microstructure of the steel plate was controlled to be the mixed microstructure of low carbon bainite and ferrite. Large amount of oxide particles dispersed in the microstructure of steel, which had a positive effects on the mechanical property and welding performance of the steel. The mechanical property of the steel plate was excellent and the value of longitudinal Akv at -60 °C is more than 200 J. The toughness of WM and HAZ were excellent after the steel plate was welded with a large heat input of 100-250 kJ/cm. The steel plate processed by mentioned above can meet the requirement of large heat input welding.

Study on antioxidant experiment on forged steel tube sheet and tube hole for steam generator

International Nuclear Information System (INIS)

Zong Hai; Wang Detai; Ding Yang

2012-01-01

Antioxidant experiment on forged steel tube sheet and tube hole for steam generator was studied and the influence of different simulated heat treatments on the antioxidant performance of tube sheet and tube hole was made. The influence of different antioxidant methods on the size of tube hole was drawn. Furthermore, the change of size and weight of 18MnD5 forged steel tube sheet on the condition of different simulated heat treatments was also studied. The analytical results have proved reference information for the use of 18MnD5 material and for key processes of processing tube hole and wearing and expanding U-style tube. (authors)

Development of new testing methods for the numerical load analysis for the drop test of steel sheet containers for the final repository Konrad

International Nuclear Information System (INIS)

Protz, C.; Voelzke, H.; Zencker, U.; Hagenow, P.; Gruenewald, H.

2011-01-01

The qualification of steel sheet containers as intermediate-level waste container for the final repository is performed by the BAM (Bundeasmt fuer Materialpruefung) according to the BfS (Bundesamt fuer Strahlenschutz) requirements. The testing requirements include the stacking pressure tests, lifting tests, drop tests thermal tests (fire resistance) and tightness tests. Besides the verification using model or prototype tests and transferability considerations numerical safety analyses may be performed alternatively. The authors describe the internal BAM research project ConDrop aimed to develop extended testing methods for the drop test of steel sheet containers for the final repository Konrad using numerical load analyses. A finite element model was developed using The FE software LS-PrePost 3.0 and ANSYS 12.0 and the software FE-Code LS-DYNA for the simulation of the drop test (5 m height). The results were verified by experimental data from instrumented drop tests. The container preserves its integrity after the drop test, plastic deformation occurred at the bottom plate, the side walls, the cask cover and the lateral uprights.

Design proposal for ultimate shear strength of tapered steel plate girders

Directory of Open Access Journals (Sweden)

A. Bedynek

2017-03-01

Full Text Available Numerous experimental and numerical studies on prismatic plate girders subjected to shear can be found in the literature. However, the real structures are frequently designed as non-uniform structural elements. The main objective of the research is the development of a new proposal for the calculation of the ultimate shear resistance of tapered steel plate girders taking into account the specific behaviour of such members. A new mechanical model is presented in the paper and it is used to show the differences between the behaviour of uniform and tapered web panels subjected to shear. EN 1993-1-5 design specifications for the determination of the shear strength for rectangular plates are improved in order to assess the shear strength of tapered elements. Numerical studies carried out on tapered steel plate girders subjected to shear lead to confirm the suitability of the mechanical model and the proposed design expression.

Seismic Performance and Design of Steel Plate Shear Walls with Low Yield Point Steel Infill Plates

OpenAIRE

Zirakian, Tadeh

2013-01-01

Steel plate shear walls (SPSWs) have been frequently used as the primary or part of the primary lateral force-resisting system in design of low-, medium-, and high-rise buildings. Their application has been based on two different design philosophies as well as detailing strategies. Stiffened and/or stocky-web SPSWs with improved buckling stability and high seismic performance have been mostly used in Japan, which is one of the pioneering countries in design and application of these systems. U...

Thermal Stress Cracking of Slide-Gate Plates in Steel Continuous Casting

Science.gov (United States)

Lee, Hyoung-Jun; Thomas, Brian G.; Kim, Seon-Hyo

2016-04-01

The slide-gate plates in a cassette assembly control the steel flow through the tundish nozzle, and may experience through-thickness cracks, caused by thermal expansion and/or mechanical constraint, leading to air aspiration and safety concerns. Different mechanisms for common and rare crack formation are investigated with the aid of a three-dimensional finite-element model of thermal mechanical behavior of the slide-gate plate assembly during bolt pretensioning, preheating, tundish filling, casting, and cooling stages. The model was validated with previous plant temperature measurements of a ladle plate during preheating and casting, and then applied to a typical tundish-nozzle slide-gate assembly. The formation mechanisms of different types of cracks in the slide-gate plates are investigated using the model and evaluated with actual slide-gate plates at POSCO. Common through-thickness radial cracks, found in every plate, are caused during casting by high tensile stress on the outside surfaces of the plates, due to internal thermal expansion. In the upper plate, these cracks may also arise during preheating or tundish filling. Excessive bolt tightening, combined with thermal expansion during casting may cause rare radial cracks in the upper and lower plates. Rare radial and transverse cracks in middle plate appear to be caused during tundish filling by impingement of molten steel on the middle of the middle plate that generates tensile stress in the surrounding refractory. The mechanical properties of the refractory, the bolt tightening conditions, and the cassette/plate design are all important to service life.

ROLE OF FCA WELDING PROCESS PARAMETERS ON BEAD PROFILE, ANGULAR AND BOWING DISTORTION OF FERRITIC STAINLESS STEEL SHEETS

Directory of Open Access Journals (Sweden)

VENKATESAN M. V.

2014-02-01

Full Text Available This paper discusses the influence of flux cored arc welding (FCAW process parameters such as welding current, travel speed, voltage and CO2 shielding gas flow rate on bead profile, bowing distortion and angular distortion of 409 M ferritic stainless steel sheets of 2 mm thickness. The bowing and angular distortions of the welded plates were measured using a simple device called profile tracer and Vernier bevel protractor respectively. The study revealed that the FCAW process parameters have significant effect on bead profile, and distortion. The relationship between bead profile and distortions were analyzed. Most favorable process parameters that give uniform bead profile and minimum distortion for the weld are recommended for fabrication.

76 FR 31633 - Tin- and Chromium-Coated Steel Sheet from Japan; Institution of a Five-Year Review Concerning the...

Science.gov (United States)

2011-06-01

... INTERNATIONAL TRADE COMMISSION [Investigation No. 731-TA-860 (Second Review)] Tin- and Chromium... Tin- and Chromium-Coated Steel Sheet from Japan AGENCY: United States International Trade Commission... the antidumping duty order on tin- and chromium-coated steel sheet from Japan would be likely to lead...

Steel Fibres: Effective Way to Prevent Failure of the Concrete Bonded with FRP Sheets

Directory of Open Access Journals (Sweden)

V. Gribniak

2016-01-01

Full Text Available Although the efficiency of steel fibres for improving mechanical properties (cracking resistance and failure toughness of the concrete has been broadly discussed in the literature, the number of studies dedicated to the fibre effect on structural behaviour of the externally bonded elements is limited. This experimental study investigates the influence of steel fibres on the failure character of concrete elements strengthened with external carbon fibre reinforced polymer sheets. The elements were subjected to different loading conditions. The test data of four ties and eight beams are presented. Different materials were used for the internal bar reinforcement: in addition to the conventional steel, high-grade steel and glass fibre reinforced polymer bars were also considered. The experimental results indicated that the fibres, by significantly increasing the cracking resistance, alter the failure character from splitting of the concrete to the bond loss of the external sheets and thus noticeably increase the load bearing capacity of the elements.

76 FR 25670 - Stainless Steel Sheet and Strip in Coils From Italy: Final Results of the Full Five-Year (“Sunset...

Science.gov (United States)

2011-05-05

... martensitic precipitation-hardenable stainless steel is also excluded from the scope of the order. This high... DEPARTMENT OF COMMERCE International Trade Administration [A-475-824] Stainless Steel Sheet and... duty order on stainless steel sheet and strip (``SSSS'') in coils from Italy would be likely to lead to...

On Necking, Fracture and Localization of Plastic Flow in Austenitic Stainless Steel Sheets

International Nuclear Information System (INIS)

Korhonen, A. S.; Manninen, T.; Kanervo, K.

2007-01-01

The forming limits of austenitic stainless steel sheets were studied in this work. It was found that the observed limit of straining in stretch forming, when both of the principal stresses are positive, is not set by localized necking, but instead by inclined shearing fracture in the through thickness direction. It appears that the forming limits of austenitic stainless steels may be predicted fairly well by using the classical localized and diffuse necking criteria developed by Hill. The strain path-dependence may be accounted for by integrating the effective strain along the strain path. The fracture criteria of Rice and Tracey and Cockcroft, Latham and Oh were also studied. The results were in qualitative agreement with the experimental observations. Recent experiments with high-velocity electrohydraulic forming of austenitic stainless steels revealed localized necks in stretch formed parts, which are not commonly observed in conventionally formed sheet metal parts

76 FR 77013 - Tin- and Chromium-Coated Steel Sheet From Japan; Scheduling of a Full Five-Year Review Concerning...

Science.gov (United States)

2011-12-09

... INTERNATIONAL TRADE COMMISSION [Investigation No. 731-TA-860 (Second Review)] Tin- and Chromium-Coated Steel Sheet From Japan; Scheduling of a Full Five-Year Review Concerning the Antidumping Duty... order on tin- and chromium-coated steel sheet from Japan would be likely to lead to continuation or...

Development and Application of TMCP Steel Plate in Coal Mining Machinery

Science.gov (United States)

Yongqing, Zhang; Liandeng, Yao; aimin, Guo; Sixin, Zhao; Guofa, Wang

Coal, as the most major energy in China, accounted for about 70% of China's primary energy production and consumption. While the percentage of coal as the primary energy mix would drop in the future due to serious smog pollution partly resulted from coal-burning, the market demand of coal will maintain because the progressive process of urbanization. In order to improve productivity and simultaneously decrease safety accidents, fully-mechanized underground mining technology based on complete equipment of powered support, armored face conveyor, shearer, belt conveyor and road-header have obtained quick development in recent years, of which powered support made of high strength steel plate accounts for 65 percent of total equipment investment, so, the integrated mechanical properties, in particular strength level and weldability, have a significant effects on working service life and productivity. Take hydraulic powered supports as example, this paper places priority to introduce the latest development of high strength steel plates of Q550, Q690 and Q890 for powered supports, as well as metallurgical design conception and production cost-benefits analysis between QT plate and TMCP plate. Through production and application practice, TMCP or DQ plate demonstrate great economic advantages compared with traditional QT plate.

Study of the structural damage in a niobium-microalloyed steel sheet

International Nuclear Information System (INIS)

Fernandes, J.; Riba, J.; Verdeja, J.I.

1986-01-01

A quantitative experimental study of the damage developed as a consequence of straining has been performed on a microalloyed (niobium) steel sheet by means of a SEM. Equivalent strains range between 0 and 0.68 and strain paths between 0 and 1 and have been obtained in a bulge test. Damage associated to Al 2 O 3 and SMn inclusions is already present in the ''as received'' sheet and grows with strain. Damage associated to CFe 3 second phase particles appears later in the forming of the sheet. For stages previous to necking SMn stringers have dramatically developed more than 50% of total damage. The nucleation equivalent strain is between 0,3 and 0,4. (author)

CO2 Laser Cutting of Hot Stamping Boron Steel Sheets

Directory of Open Access Journals (Sweden)

Pasquale Russo Spena

2017-10-01

Full Text Available This study investigates the quality of CO2 laser cutting of hot stamping boron steel sheets that are employed in the fabrication of automotive body-in-white. For this purpose, experimental laser cutting tests were conducted on 1.2 mm sheets at varying levels of laser power, cutting speed, and oxygen pressure. The resulting quality of cut edges was evaluated in terms of perpendicularity tolerance, surface irregularity, kerf width, heat affected zone, and dross extension. Experimental tests were based on a L9(34 orthogonal array design, with the effects of the process parameters on the quality responses being determined by means of a statistical analysis of variance (ANOVA. Quadratic mathematical models were developed to determine the relationships between the cutting parameters and the quality responses. Finally, a routine based on an optimization criterion was employed to predict the optimal setting of cutting factors and its effect on the quality responses. A confirmation experiment was conducted to verify the appropriateness of the optimization routine. The results show that all of the examined process parameters have a key role in determining the cut quality of hot stamping boron steel sheets, with cutting speed and their interactions having the most influencing effects. Particularly, interactions can have an opposite behavior for different levels of the process parameters.

Numerical simulation of the hole-flanging process for steel-polymer sandwich sheets

Science.gov (United States)

Griesel, Dominic; Keller, Marco C.; Groche, Peter

2018-05-01

In light of increasing demand for lightweight structures, hybrid materials are frequently used in load-optimized parts. Sandwich structures like metal-polymer sandwich sheets provide equal bending stiffness as their monolithic counterparts at a drastically reduced weight. In addition, sandwich sheets have noise-damping properties, thus they are well-suited for a large variety of parts, e.g. façade and car body panels, but also load-carrying components. However, due to the creep tendency and low heat resistance of the polymer cores, conventional joining technologies are only applicable to a limited degree. Through hole-flanging it is possible to create branches in sandwich sheets to be used as reinforced joints. While it is state of the art for monolithic materials, hole-flanging of sandwich sheets has not been investigated yet. In order to simulate this process for different material combinations and tool geometries, an axisymmetric model has been developed in the FE software Abaqus/CAE. In the present paper, various modeling strategies for steel-polymer sandwich sheets are examined, including volume elements, shell elements and combinations thereof. Different methods for joining the distinct layers in the FE model are discussed. By comparison with CT scans and optical 3D measurements of experimentally produced hole-flanges, the feasibility of the presented models is evaluated. Although a good agreement of the numerical and experimental results has been achieved, it becomes clear that the classical forming limit diagram (FLD) does not adequately predict failure of the steel skins.

Fracture toughness and crack growth resistance of pressure vessel plate and weld metal steels

International Nuclear Information System (INIS)

Moskovic, R.

1988-01-01

Compact tension specimens were used to measure the initiation fracture toughness and crack growth resistance of pressure vessel steel plates and submerged arc weld metal. Plate test specimens were manufactured from four different casts of steel comprising: aluminium killed C-Mn-Mo-Cu and C-Mn steel and two silicon killed C-Mn steels. Unionmelt No. 2 weld metal test specimens were extracted from welds of double V butt geometry having either the C-Mn-Mo-Cu steel (three weld joints) or one particular silicon killed C-Mn steel (two weld joints) as parent plate. A multiple specimen test technique was used to obtain crack growth data which were analysed by simple linear regression to determine the crack growth resistance lines and to derive the initiation fracture toughness values for each test temperature. These regression lines were highly scattered with respect to temperature and it was very difficult to determine precisely the temperature dependence of the initiation fracture toughness and crack growth resistance. The data were re-analysed, using a multiple linear regression method, to obtain a relationship between the materials' crack growth resistance and toughness, and the principal independent variables (temperature, crack growth, weld joint code and strain ageing). (author)

Improving electron beam weldability of heavy steel plates for PWR-steam generator

International Nuclear Information System (INIS)

Tomita, Yukio; Mabuchi, Hidesato; Koyama, Kunio

1996-01-01

Installation and replacement of many PWR-steam generators are planned inside and outside Japan. The steel plates for steam generators are heavy in thickness, and increase the number of welding passes and prolong the welding time. Electron beam welding (EBW) can greatly reduce the welding period compared with conventional welding methods (narrow-gap gas metal arc welding (GMAW) and submerged arc welding (SAW)). The problems in applying EBW are to prevent weld defects and to improve the toughness of the weld metal. Defect-free welding procedures were successfully established even in thick steel plates. The factors that deteriorate weld-metal (WM) toughness of EBW were investigated. The manufacturing process, which utilizes a new secondary refining process at steelmaking and a high-torque mill at plate mill in actual mass-production, were established. EBW base metal and WM have better properties including fracture toughness than those of conventional welding processes. As a result, an application of EBW to the fabrication of PWR-steam generators has become possible. Large amounts of ASTM A533 Gr B Cl 2 (JIS SQV2B) steel plates in actual PWR-steam generators have come to be produced (more than 1,500 ton) by applying EBW. (author)

Thin-Sheet zinc-coated and carbon steels laser welding

International Nuclear Information System (INIS)

Pecas, P.; Gouveia, H.; Quintino, L.

1998-01-01

This paper describes the results of a research on CO 2 laser welding of thin-sheet carbon steels (Zinc-coated and uncoated), at several thicknesses combinations. Laser welding has an high potential to be applied on sub-assemblies welding before forming to the automotive industry-tailored blanks. The welding process is studied through the analysis of parameters optimization, metallurgical quality and induced distortions by the welding process. The clamping system and the gas protection system developed are fully described. These systems allow the minimization of common thin-sheet laser welding defects like misalignment, and zinc-coated laser welding defects like porous and zinc ventilation. The laser welding quality is accessed by DIN 8563 standard, and by tensile, microhardness and corrosion test. (Author) 8 refs

SPR Characteristics Curve and Distribution of Residual Stress in Self-Piercing Riveted Joints of Steel Sheets

Directory of Open Access Journals (Sweden)

Rezwanul Haque

2017-01-01

Full Text Available Neutron diffraction was used to describe the residual stress distributions in self-piercing riveted (SPR joints. The sheet material displayed a compressive residual stress near the joint, and the stress gradually became tensile in the sheet material far away from the joint. The stress in the rivet leg was lower in the thick joint of the softer steel sheet than in the thin joint of the harder steel sheet. This lower magnitude was attributed to the lower force gradient during the rivet flaring stage of the SPR process curve. This study shows how the residual stress results may be related to the physical occurrences that happened during joining, using the characteristics curve. The study also shows that neutron diffraction technique enabled a crack in the rivet tip to be detected which was not apparent from a cross-section.

Effects of process variables in decarburization annealing of Fe-3%Si-0.3%C steel sheet on textures and magnetic properties

Science.gov (United States)

Park, Se Min; Koo, Yang Mo; Shim, Byoung Yul; Lee, Dong Nyung

2017-01-01

In Fe-3%Si-0.3%C steel sheet, a relatively strong //ND texture can evolve in the surface layer through the α→γ→α phase transformation in relatively low vacuum (4 Pa) for an annealing time of 10 min and at a cooling rate of 20 K/s. Oxidation of the steel sheet surface prevents the evolution of the //ND texture. However, vacuum-annealing under a vacuum pressure of 1.3×10-3 Pa causes decarburization of the steel sheet, which suppresses oxidation of the steel sheet surface, and subsequent annealing in wet hydrogen of 363 K in dew points causes a columnar grain structure with the //ND texture. After the two-step-annealing (the vacuum annealing under a vacuum pressure of 1.3×10-3 Pa and subsequent decarburizing annealing in wet hydrogen of 363 K in dew points), the decarburized steel sheet exhibits good soft magnetic properties in NO with 3%Si, W15/50 (core loss at 1.5T and 50 Hz) = 2.47 W/kg and B50 (magnetic flux density at 5000 A/m) = 1.71 T.

Study of the temperature distribution on welded thin plates of duplex steel to be used for the external clad of a cask for transportation of radiopharmaceuticals products

International Nuclear Information System (INIS)

Betini, Evandro G.; Ceoni, Francisco C.; Mucsi, Cristiano S.; Politano, Rodolfo; Rossi, Jesualdo L.; Orlando, Marcos T.D.

2015-01-01

The clad material for a proprietary transport device for radiopharmaceutical products is the main focus of the present work. The production of 99 Mo- 99m Tc transport cask requires a receptacle or cask where the UNS S32304 duplex steel sheet has shown that it meets high demands as the required mechanical strength and the spread of impact or shock waves mitigation. This work reports the experimental efforts in recording the thermal distribution on autogenous thin plates of UNS S32304 steel during welding. The UNS S32304 duplex steel is the most probable candidate for the external clad of the containment package for the transport of radioactive substances so it is highly relevant the understanding of all its physical parameters and its behavior under the thermal cycle imposed by a welding process. For the welding of the UNS S32304 autogenous plates the GTAW (gas tungsten arc welding) process was used with a pure argon arc protection atmosphere in order to simulate a butt joint weld on a thin duplex steel plate without filler metal. The thermal cycles were recorded by means of K-type thermocouples embedded by electrical spot welding near the weld region and connected to a multi-channel data acquisition system. The obtained results validate the reliability of the experimental apparatus for the future complete analysis of the welding experiment and further comparison to numerical analysis. (author)

Sensitivity and statistical analysis within the elaboration of steel plated girder resistance

Czech Academy of Sciences Publication Activity Database

Melcher, J.; Škaloud, Miroslav; Kala, Z.; Karmazínová, M.

2009-01-01

Roč. 5, č. 2 (2009), s. 120-126 ISSN 1816-112X. [International conf. on steel and aluminium structures /6./. Oxford, 24.06.2007-27.06.2007] Institutional research plan: CEZ:AV0Z20710524 Keywords : steel structures * fatigue * sensitivity * imperfection * plated girder Subject RIV: JM - Building Engineering

A study on the effect of stainless steel plate position on neutron multiplication factor in spent fuel storage racks

International Nuclear Information System (INIS)

Sohn, Hee Dong

2012-02-01

In spent fuel storage racks, which are just composed of stainless steel plates without neutron absorbing materials, neutron multiplication factors are investigated as the variation of the water gap that exists between the fuel assembly and the stainless steel plates. The stainless steel plate has a low moderating power compared with water because it has a lower elastic scattering cross section, as well as far less change of lethargy in an elastic collision than water. Thus, if stainless steel plates are installed around the fuel assembly instead of water, it is hard for neutrons to be thermalized properly. Therefore, the neutron multiplication factor can be decreased because the thermal neutron fluence and the total neutron production rate in fuel rods are decreased. A stainless steel plate has also has a thermal neutron absorption cross section. Thus, it can absorb thermal neutrons around the fuel assembly. The dominant factor which can cause a decrease in the neutron multiplication factor is the interruption of neutron moderation by stainless steel plates. Therefore, the neutron multiplication factor should always be kept at its lowest point, if stainless steel plates are installed on the specific position where interruptions of the neutron moderation occur most often, allowing for thermal neutrons to be absorbed. The stainless steel plate position is 7 mm away from the outermost surface of the fuel assembly with a pitch of 280mm. The specific position appearing the lowest neutron multiplication factor as the pitch variation from 260mm to 290mm with 10mm interval is also investigated. The lowest neutron multiplication factor also occurs 7mm or 8mm away from the outermost surface of the fuel assembly

A study on the effect of stainless steel plate position on neutron multiplication factor in spent fuel storage racks

Energy Technology Data Exchange (ETDEWEB)

Sohn, Hee Dong

2012-02-15

In spent fuel storage racks, which are just composed of stainless steel plates without neutron absorbing materials, neutron multiplication factors are investigated as the variation of the water gap that exists between the fuel assembly and the stainless steel plates. The stainless steel plate has a low moderating power compared with water because it has a lower elastic scattering cross section, as well as far less change of lethargy in an elastic collision than water. Thus, if stainless steel plates are installed around the fuel assembly instead of water, it is hard for neutrons to be thermalized properly. Therefore, the neutron multiplication factor can be decreased because the thermal neutron fluence and the total neutron production rate in fuel rods are decreased. A stainless steel plate has also has a thermal neutron absorption cross section. Thus, it can absorb thermal neutrons around the fuel assembly. The dominant factor which can cause a decrease in the neutron multiplication factor is the interruption of neutron moderation by stainless steel plates. Therefore, the neutron multiplication factor should always be kept at its lowest point, if stainless steel plates are installed on the specific position where interruptions of the neutron moderation occur most often, allowing for thermal neutrons to be absorbed. The stainless steel plate position is 7 mm away from the outermost surface of the fuel assembly with a pitch of 280mm. The specific position appearing the lowest neutron multiplication factor as the pitch variation from 260mm to 290mm with 10mm interval is also investigated. The lowest neutron multiplication factor also occurs 7mm or 8mm away from the outermost surface of the fuel assembly

Experimental and numerical investigations of the steel sheets formability with hydroforming

Directory of Open Access Journals (Sweden)

Vasile Radu

2017-01-01

Full Text Available The present paper focuses on analyzing the forming capacity of steel blanks with hydroforming process. For this research steel sheets have been in focus for numerical and experimental analysis. The main advantages for this materials are good surface finish, excellent forming capacity and close tolerances, appealing advantages for manufacturers. A finite element model has been developed from data obtained through tensile tests and forming limit curves. A newly developed hydroforming press has been used to carry out the forming experiments. Side-by-side analysis between numerical and experimental results concludes the experiment.

77 FR 21527 - Certain Cut-to-Length Carbon-Quality Steel Plate Products From the Republic of Korea: Final...

Science.gov (United States)

2012-04-10

... from the Republic of Korea. The review covers one manufacturer/ exporter. The period of review is...-Quality Steel Plate Products From the Republic of Korea: Final Results of Antidumping Duty Administrative... duty order on certain cut-to-length carbon-quality steel plate products (CTL plate) from the Republic...

Electromagnetic NDT to characterize usage properties of flat steel products

Energy Technology Data Exchange (ETDEWEB)

Altpeter, I.; Dobmann, G.; Szielasko, K., E-mail: iab.altlau@t-online.de, E-mail: gerd.dobmann@t-online.de, E-mail: klaus.szielasko@izfp.fraunhofer.de [Fraunhofer Inst. - IZFP, Saarbruecken (Germany)

2015-07-15

The Fraunhofer Institute for Non-destructive Testing (IZFP) in Saarbruecken, Germany, started its activities in materials characterization of flat steel products in the eighties of the last century in the basic program of the European Community of Coal and Steel (ECCS). Throughout the years, continuous research and development were performed. The objective of the work, presented within this three-part series of reports, is to discuss the history of an innovation which began in 1988 with R&D in the area of texture characterization in steel sheets produced for car-body manufacturing (Part 1). In the following years the activities were to automate online property determination in terms of yield strength, tensile strength, planar, and vertical-anisotropy-factors. Again, steel sheets were the focus of the developments and the first NDT systems that came into industrial application for this project. Parallel research was performed to characterize the mechanical properties and hardness of heavy steel plates, mainly produced for pipeline manufacturing and off-shore applications (Part 2) The final report in the series (Part 3) will discuss steel sheet characterization and presents the successful development of a combination-transducer which combines ultrasonics with electromagnetic NDT. (author)

Electromagnetic NDT to characterize usage properties of flat steel products

International Nuclear Information System (INIS)

Altpeter, I.; Dobmann, G.; Szielasko, K.

2015-01-01

The Fraunhofer Institute for Non-destructive Testing (IZFP) in Saarbruecken, Germany, started its activities in materials characterization of flat steel products in the eighties of the last century in the basic program of the European Community of Coal and Steel (ECCS). Throughout the years, continuous research and development were performed. The objective of the work, presented within this three-part series of reports, is to discuss the history of an innovation which began in 1988 with R&D in the area of texture characterization in steel sheets produced for car-body manufacturing (Part 1). In the following years the activities were to automate online property determination in terms of yield strength, tensile strength, planar, and vertical-anisotropy-factors. Again, steel sheets were the focus of the developments and the first NDT systems that came into industrial application for this project. Parallel research was performed to characterize the mechanical properties and hardness of heavy steel plates, mainly produced for pipeline manufacturing and off-shore applications (Part 2) The final report in the series (Part 3) will discuss steel sheet characterization and presents the successful development of a combination-transducer which combines ultrasonics with electromagnetic NDT. (author)

Centralized Gap Clearance Control for Maglev Based Steel-Plate Conveyance System

Directory of Open Access Journals (Sweden)

GUNEY, O. F.

2017-08-01

Full Text Available The conveyance of steel-plates is one of the potential uses of the magnetic levitation technology in industry. However, the electromagnetic levitation systems inherently show nonlinear feature and are unstable without an active control. Well-known U-shaped or E-shaped electromagnets cannot provide redundant levitation with multiple degrees of freedom. In this paper, to achieve the full redundant levitation of the steel plate, a quadruple configuration of U shaped electromagnets has been proposed. To resolve the issue of instability and attain more robust levitation, a centralized control algorithm based on a modified PID controller (I PD is designed for each degree of freedom by using the Manabe canonical polynomial technique. The model of the system is carried out using electromechanical energy conversion princi¬ples and verified by 3-D FEM analysis. An experimental bench is built up to test the system performance under trajectory tracking and external disturbance excitation. The results confirm the effectiveness of the proposed system and the control approach to obtain a full redundant levitation even in case of disturbances. The paper demonstrates the feasibility of the con¬veyance of steel plates by using the quadruple configuration of U-shaped electromagnets and shows the merits of I-PD controller both in stabilization and increased robust levitation.

Nanosized TiN-SBR hybrid coating of stainless steel as bipolar plates for polymer electrolyte membrane fuel cells

International Nuclear Information System (INIS)

Kumagai, Masanobu; Myung, Seung-Taek; Asaishi, Ryo; Sun, Yang-Kook; Yashiro, Hitoshi

2008-01-01

In attempt to improve interfacial electrical conductivity of stainless steel for bipolar plates of polymer electrolyte membrane fuel cells, TiN nanoparticles were electrophoretically deposited on the surface of stainless steel with elastic styrene butadiene rubber (SBR) particles. From transmission electron microscopic observation, it was found that the TiN nanoparticles (ca. 50 nm) surrounded the spherical SBR particles (ca. 300-600 nm), forming agglomerates. They were well adhered on the surface of the type 310S stainless steel. With help of elasticity of SBR, the agglomerates were well fitted into the interfacial gap between gas diffusion layer (GDL) and stainless steel bipolar plate, and the interfacial contact resistance (ICR), simultaneously, was successfully reduced. A single cell using the TiN nanoparticles-coated bipolar plates, consequently, showed comparable cell performance with the graphite employing cell at a current density of 0.5 A cm -2 (12.5 A). Inexpensive TiN nanoparticle-coated type 310S stainless steel bipolar plates would become a possible alternate for the expensive graphite bipolar plates as use in fuel cell applications

Modeling of laser welding of steel and titanium plates with a composite insert

Science.gov (United States)

Isaev, V. I.; Cherepanov, A. N.; Shapeev, V. P.

2017-10-01

A 3D model of laser welding proposed before by the authors was extended to the case of welding of metallic plates made of dissimilar materials with a composite multilayer intermediate insert. The model simulates heat transfer in the welded plates and takes into account phase transitions. It was proposed to select the composition of several metals and dimensions of the insert to avoid the formation of brittle intermetallic phases in the weld joint negatively affecting its strength properties. The model accounts for key physical phenomena occurring during the complex process of laser welding. It is capable to calculate temperature regimes at each point of the plates. The model can be used to select the welding parameters reducing the risk of formation of intermetallic plates. It can forecast the dimensions and crystalline structure of the solidified melt. Based on the proposed model a numerical algorithm was constructed. Simulations were carried out for the welding of titanium and steel plates with a composite insert comprising four different metals: copper and niobium (intermediate plates) with steel and titanium (outer plates). The insert is produced by explosion welding. Temperature fields and the processes of melting, evaporation, and solidification were studied.

Photocatalytic degradation of dissolved organic matter in the ground water employing TiO2 film supported on stainless steel plate

International Nuclear Information System (INIS)

Andayani, W.; Sumartono, A.; Lindu, M.

2012-01-01

The Taman Palem Residences, Cengkareng, Indonesia has a groundwater problem as a main sources of drinking water in the area due to yellowish brown colour of the water, that may come from dissolved organic matter (DOM), humic substances. Photocatalytic degradation using TiO 2 coated on a stainless steel plate (8 x 8 cm) to degrade the dissolved organic matter was studied. Groundwater samples were collected at 150 m deep from Taman Palem Residences. The TiO 2 catalyst was made from deep coating in a sol-gel system of titanium (IV) diisopropoxidebisacetylacetonate (TAA) precursor and immobilized at stainless steel plate (8 x 8 cm), followed by calcination at 525°C. Two catalyst sheets were put in batch reactor containing groundwater. The ground water containing DOM were irradiated by UV black light at varying initial pH values i.e 5, 7 and 9. Sampling of solution was taken at the interval time of 0, 1, 2, 4, and 6 hours. DOM residu in water before and after irradiation were measured by spectrophotometer UV-Vis at 300 nm. Photocatalytic degradation of DOM was greater in acid solution than in basic solution. The determination of intermediate degradation products by HPLC revealed that oxalic acid was detected consistently. (author)

Experimental Method for Characterizing Electrical Steel Sheets in the Normal Direction

Directory of Open Access Journals (Sweden)

Thierry Belgrand

2010-10-01

Full Text Available This paper proposes an experimental method to characterise magnetic laminations in the direction normal to the sheet plane. The principle, which is based on a static excitation to avoid planar eddy currents, is explained and specific test benches are proposed. Measurements of the flux density are made with a sensor moving in and out of an air-gap. A simple analytical model is derived in order to determine the permeability in the normal direction. The experimental results for grain oriented steel sheets are presented and a comparison is provided with values obtained from literature.

75 FR 4779 - Certain Cut-to-Length Carbon-Quality Steel Plate Products From Italy: Preliminary Results of...

Science.gov (United States)

2010-01-29

...-Quality Steel Plate Products From Italy: Preliminary Results of Antidumping Duty Administrative Review... administrative review of the antidumping duty order on certain cut-to-length carbon- quality steel plate products... that the Department conduct an administrative review of its sales and entries of subject merchandise...

New developments in tribomechanical modeling of automotive sheet steel forming

Science.gov (United States)

Khandeparkar, Tushar; Chezan, Toni; van Beeck, Jeroen

2018-05-01

Forming of automotive sheet metal body panels is a complex process influenced by both the material properties and contact conditions in the forming tooling. Material properties are described by the material constitutive behavior and the material flow into the forming die can be described by the tribological system. This paper investigates the prediction accuracy of the forming process using the Tata Steel state of the art description of the material constitutive behavior in combination with different friction models. A cross-die experiment is used to investigate the accuracy of local deformation modes typically seen in automotive sheet metal forming operations. Results of advanced friction models as well as the classical Coulomb friction description are compared to the experimentally measured strain distribution and material draw-in. Two hot-dip galvanized coated steel forming grades were used for the investigations. The results show that the accuracy of the simulation is not guaranteed by the advanced friction models for the entire investigated blank holder force range, both globally and locally. A measurable difference between the calculated and measured local strains is seen for both studied models even in the case where the global indicator, i.e. the draw-in, is well predicted.

Development of a surface topography instrument for automotive textured steel plate

Science.gov (United States)

Wang, Zhen; Wang, Shenghuai; Chen, Yurong; Xie, Tiebang

2010-08-01

The surface topography of automotive steel plate is decisive to its stamping, painting and image clarity performances. For measuring this kind of surface topography, an instrument has been developed based on the principle of vertical scanning white light microscopy interference principle. The microscopy interference system of this instrument is designed based on the structure of Linnik interference microscopy. The 1D worktable of Z direction is designed and introduced in details. The work principle of this instrument is analyzed. In measuring process, the interference microscopy is derived as a whole and the measured surface is scanned in vertical direction. The measurement accuracy and validity is verified by templates. Surface topography of textured steel plate is also measured by this instrument.

Region-selective electroless gold plating on polycarbonate sheets by UV-patterning in combination with silver activating

Energy Technology Data Exchange (ETDEWEB)

Zhou Qinghua [Institute of Microanalytical Systems, Department of Chemistry, Zhejiang University, Zijin' gang Campus, Hangzhou 310058 (China); Chen Hengwu, E-mail: hwchen@zju.edu.c [Institute of Microanalytical Systems, Department of Chemistry, Zhejiang University, Zijin' gang Campus, Hangzhou 310058 (China); Wang Yi [Institute of Microanalytical Systems, Department of Chemistry, Zhejiang University, Zijin' gang Campus, Hangzhou 310058 (China)

2010-02-28

A simple, time- and cost-effective approach for region-selective metalization of polycarbonate (PC) surface has been established by combining photoresist-free UV-patterning with tin- and amine-free silver activating and electroless gold plating. The surface of PC sheets was exposed to the UV lights emitted from a low-pressure mercury lamp through a photomask, the micro pattern on the mask being transferred to the PC surface due to the photochemical generation of carboxyl groups on the UV-exposed region. The UV-exposed PC sheets were then treated with an ammoniacal AgNO{sub 3} solution, so that the silver ions were chemisorbed by the photochemically generated carboxyl groups. When the Ag{sup +}-adsorbed PC sheet was immersed into an electroless gold plating bath, shiny gold film quickly deposited on the UV-exposed region, resulting in the formation of a micro gold devices on the PC surface. The whole plating process including UV-exposure, surface activating and gold plating can be completed in about 3-4 h. Attenuated total reflection Fourier transformation infrared spectrometer (ATR-FT-IR), X-ray photoelectron spectroscopy (XPS), atomic force microscope (AFM) and scanning electron microscope (SEM) were employed to trace the surface change during the plating process. Cyclic voltammetry (CV) and Scotch-tape test were employed to characterize the electrochemical properties and adhesion strength of the prepared micro gold devices, respectively. The prepared micro gold electrodes were demonstrated for amperometric detection of hydrogen peroxide.

The Effect of Grinding and Polishing Procedure of Tool Steels in Sheet Metal Forming

DEFF Research Database (Denmark)

Lindvall, F.; Bergström, J.; Krakhmalev, P.

2010-01-01

The surface finish of tools in sheet metal forming has a large influence on the performance of the forming tool. Galling, concern of wear in sheet metal forming, is a severe form of adhesive wear where sheet material is transferred on to the tool surface. By polishing the tools to a fine surface ...... 40 and Vanadis 6 and up to ten different grinding and polishing treatments were tested against AISI 316 stainless steel. The tests showed that an optimum surface preparation might be found at the transition between abrasive and adhesive wear....

Low-cycle fatigue of sheet elements with ''soft'' surface layer

International Nuclear Information System (INIS)

Luk'yanov, V.F.; Kharchenko, V.Ya.; Berezutskij, V.I.; Ovsyannikov, V.G.

1978-01-01

Investigated are regularities of low-cycle fatigue of bimetallic sheet constructions made of chrome-nickel-molybdenum steel, plated with a low-alloyed steel with a reduced yield limit. Static repeated bending tests have been carried out using two-layer samples. The surface layer has been shown to increase resistance to nucleation and propagation of cracks under pulsating load if stresses are not more than 2 times higher than the yield limit. Increase in stresses leads to elastoplastic deformation and reduces durability. The positive effect of the surface layer is advisable to be used when welding-up surface defects and strengthening welded joints of high-strength steels

Chromate-free Hybrid Coating for Corrosion Protection of Electrogalvanized Steel Sheets

International Nuclear Information System (INIS)

Jo, Duhwan; Kwon, Moonjae; Kim, Jongsang

2012-01-01

Both electrogalvanized and hot-dip galvanized steel sheets have been finally produced via organic-inorganic surface coating process on the zinc surface to enhance corrosion resistance and afford additional functional properties. Recently, POSCO has been developed a variety of chromate-free coated steels that are widely used in household, construction and automotive applications. New organic-inorganic hybrid coating solutions as chromate alternatives are comprised of surface modified silicate with silane coupling agent and inorganic corrosion inhibitors as an aqueous formulation. In this paper we have prepared new type of hybrid coatings and evaluated quality performances such as corrosion resistance, spot weldability, thermal tolerance, and paint adhesion property etc. The electrogalvanized steels with these coating solutions exhibit good anti-corrosion property compared to those of chromate coated steels. Detailed components composition of coating solutions and experimental results suggest that strong binding between organic-inorganic hybrid coating layer and zinc surface plays a key role in the advanced quality performances

Internal stresses in steel plate generated by shape memory alloy inserts

International Nuclear Information System (INIS)

Malard, B.; Pilch, J.; Sittner, P.; Davydov, V.; Sedlák, P.; Konstantinidis, K.; Hughes, D.J.

2012-01-01

Graphical abstract: Display Omitted Highlights: ► Thermoresponsive internal stresses introduced into steel by embedding SMA inclusions. ► Neutron strain scanning on steel plate coupons with NiTi inserts at 21 °C and 130 °C. ► Internal stress field in steel evaluated directly from strains and by FE simulation. ► Internal stress generation by SMA insert resistant to thermal and mechanical fatigue. - Abstract: Neutron strain scanning was employed to investigate the internal stress fields in steel plate coupons with embedded prestrained superelastic NiTi shape memory alloy inserts. Strain fields in steel were evaluated at T = 21 °C and 130 °C on virgin coupons as well as on mechanically and thermally fatigued coupons. Internal stress fields were evaluated by direct calculation of principal stress components from the experimentally measured lattice strains as well as by employing an inverse finite element modeling approach. It is shown that if the NiTi inserts are embedded into the elastic steel matrix following a carefully designed technological procedure, the internal stress fields vary with temperature in a reproducible and predictable way. It is estimated that this mechanism of internal stress generation can be safely applied in the temperature range from −20 °C to 150 °C and is relatively resistant to thermal and mechanical fatigue. The predictability and fatigue endurance of the mechanism are of essential importance for the development of future smart metal matrix composites or smart structures with embedded shape memory alloy components.

Tribological evaluation of surface modified H13 tool steel in warm forming of Ti–6Al–4V titanium alloy sheet

Directory of Open Access Journals (Sweden)

Wang Dan

2014-08-01

Full Text Available The H13 hot-working tool steel is widely used as die material in the warm forming of Ti–6Al–4V titanium alloy sheet. However, under the heating condition, severe friction and lubricating conditions between the H13 tools and Ti–6Al–4V titanium alloy sheet would cause difficulty in guaranteeing forming quality. Surface modification may be used to control the level of friction force, reduce the friction wear and extend the service life of dies. In this paper, four surface modification methods (chromium plating, TiAlN coating, surface polishing and nitriding treatment were applied to the H13 surfaces. Taking the coefficient of friction (CoF and the wear degree as evaluation indicators, the high-temperature tribological behavior of the surface modified H13 steel was experimentally investigated under different tribological conditions. The results of this study indicate that the tribological properties of the TiAlN coating under dry friction condition are better than the others for a wide range of temperature (from room temperature to 500 °C, while there is little difference of tribological properties between different surface modifications under graphite lubricated condition, and the variation law of CoF with temperature under graphite lubricated is opposite to that under the dry friction.

Cytotoxicity difference of 316L stainless steel and titanium reconstruction plate

OpenAIRE

Ni Putu Mira Sumarta; Coen Pramono Danudiningrat; Ester Arijani Rachmat; Pratiwi Soesilawati

2011-01-01

Background: Pure titanium is the most biocompatible material today and used as a gold standard for metallic implants. However, stainless steel is still being used as implants because of its strength, ductility, lower price, corrosion resistant and biocompatibility. Purpose: This study was done to revealed the cytotoxicity difference between reconstruction plate made of 316L stainless steel and of commercially pure (CP) titanium in baby hamster kidney-21 (BHK-21) fibroblast culture through MTT...

75 FR 8746 - Certain Steel Grating From China

Science.gov (United States)

2010-02-25

... assembly process, regardless of: (1) Size or shape; (2) method of manufacture; (3) metallurgy (carbon... sheet or thin plate steel that has been slit and expanded, and does not involve welding or joining of..., that has been pierced and cold formed, and does not involve welding or joining of multiple pieces of...

Electromagnetic NDT to characterize usage properties of flat steel products - Part 2

International Nuclear Information System (INIS)

Altpeter, I.; Dobmann, G.; Szielasko, K.

2015-01-01

The Fraunhofer Institute for Non-destructive Testing (IZFP) in Saarbruecken, Germany, started its activities in materials characterization of flat steel products in the eighties of the last century in the basic program of the European Community of Coal and Steel (ECCS). Throughout the years, continuous research and development were performed. The objective of the work, presented within this three-part series of reports, is to discuss the history of an innovation which began in 1988 with R&D in the area of texture characterization in steel sheets produced for car-body manufacturing (Part 1). In the following years the activities were to automate online property determination in terms of yield strength, tensile strength, planar, and vertical-anisotropy-factors. Again, steel sheets were the focus of the developments and the first NDT systems that came into industrial application for this project. Parallel research was performed to characterize the mechanical properties and hardness of heavy steel plates, mainly produced for pipeline manufacturing and off-shore applications (Part 2) The final report in the series (Part 3) will discuss steel sheet characterization and presents the successful development of a combination-transducer which combines ultrasonics with electromagnetic NDT. (author)

Electromagnetic NDT to characterize usage properties of flat steel products - Part 3

International Nuclear Information System (INIS)

Altpeter, I.; Dobmann, G.; Szielasko, K.

2015-01-01

The Fraunhofer Institute for Nondestructive Testing (IZFP) in Saarbruecken, Germany, started its activities in materials characterization of flat steel products in the eighties of the last century in the basic program of the European Community of Coal and Steel (ECCS). Throughout the years, continuous research and development were performed. The objective of the work, presented within this three-part series of reports, is to discuss the history of an innovation that began in 1988 with R&D in the area of texture characterization in steel sheets produced for car-body manufacturing (Part 1). In the following years the activities were to automate online property determination in terms of yield strength, tensile strength, planar- and vertical-anisotropy factors. Again, steel sheets were the focus of the developments and first NDT systems came into industrial application. Parallel research was performed to characterize the mechanical properties and hardness on heavy steel plates, mainly produced for pipeline manufacturing and offshore applications (Part 2). The final report in the series (Part 3) discusses steel sheet characterization and presents the successful development of a combination transducer that combines ultrasonics with electromagnetic NDT. (author)

Electromagnetic NDT to characterize usage properties of flat steel products - Part 3

Energy Technology Data Exchange (ETDEWEB)

Altpeter, I.; Dobmann, G.; Szielasko, K., E-mail: iab.altlau@t-online.de, E-mail: gerd.dobmann@t-online.de, E-mail: klaus.szielasko@izfp.fraunhofer.de [Fraunhofer Inst. - IZFP, Saarbruecken (Germany)

2015-11-15

The Fraunhofer Institute for Nondestructive Testing (IZFP) in Saarbruecken, Germany, started its activities in materials characterization of flat steel products in the eighties of the last century in the basic program of the European Community of Coal and Steel (ECCS). Throughout the years, continuous research and development were performed. The objective of the work, presented within this three-part series of reports, is to discuss the history of an innovation that began in 1988 with R&D in the area of texture characterization in steel sheets produced for car-body manufacturing (Part 1). In the following years the activities were to automate online property determination in terms of yield strength, tensile strength, planar- and vertical-anisotropy factors. Again, steel sheets were the focus of the developments and first NDT systems came into industrial application. Parallel research was performed to characterize the mechanical properties and hardness on heavy steel plates, mainly produced for pipeline manufacturing and offshore applications (Part 2). The final report in the series (Part 3) discusses steel sheet characterization and presents the successful development of a combination transducer that combines ultrasonics with electromagnetic NDT. (author)

Electromagnetic NDT to characterize usage properties of flat steel products - Part 2

Energy Technology Data Exchange (ETDEWEB)

Altpeter, I.; Dobmann, G.; Szielasko, K., E-mail: iab.altlau@t-online.de, E-mail: gerd.dobmann@t-online.de, E-mail: klaus.szielasko@izfp.fraunhofer.de [Fraunhofer Inst. - IZFP, Saarbruecken (Germany)

2015-09-15

The Fraunhofer Institute for Non-destructive Testing (IZFP) in Saarbruecken, Germany, started its activities in materials characterization of flat steel products in the eighties of the last century in the basic program of the European Community of Coal and Steel (ECCS). Throughout the years, continuous research and development were performed. The objective of the work, presented within this three-part series of reports, is to discuss the history of an innovation which began in 1988 with R&D in the area of texture characterization in steel sheets produced for car-body manufacturing (Part 1). In the following years the activities were to automate online property determination in terms of yield strength, tensile strength, planar, and vertical-anisotropy-factors. Again, steel sheets were the focus of the developments and the first NDT systems that came into industrial application for this project. Parallel research was performed to characterize the mechanical properties and hardness of heavy steel plates, mainly produced for pipeline manufacturing and off-shore applications (Part 2) The final report in the series (Part 3) will discuss steel sheet characterization and presents the successful development of a combination-transducer which combines ultrasonics with electromagnetic NDT. (author)

Development of stress correction formulae for heat formed steel plates

Directory of Open Access Journals (Sweden)

Hyung Kyun Lim

2018-03-01

Full Text Available The heating process such as line heating, triangular heating and so on is widely used in plate forming of shell plates found in bow and stern area of outer shell in a ship. Local shrinkage during heating process is main physical phenomenon used in plate forming process. As it is well appreciated, the heated plate undergoes the change in material and mechanical properties around heated area due to the harsh thermal process. It is, therefore, important to investigate the changes of physical and mechanical properties due to heating process in order to use them plate the design stage of shell plates. This study is concerned with the development of formula of plastic hardening constitutive equation for steel plate on which line heating is applied. In this study the stress correction formula for the heated plate has been developed based on the numerical simulation of tension test with varying plate thickness and heating speed through the regression analysis of multiple variable case. It has been seen the developed formula shows very good agreement with results of numerical simulation. This paper ends with usefulness of the present formula in examining the structural characteristic of ship's hull. Keywords: Heat input, Heat transfer analysis, Line heating, Shell plate, Stress correction, Thermo-elasto-plastic analysis

Cold-rolled sheets production of stainless martensite-ageing steel smelted by vacuum arc and electroslag techniques

Energy Technology Data Exchange (ETDEWEB)

Rivkin, A A; Grishkov, A I; Suslin, A P; Nesterenko, A A; Lola, V N [Tsentral' nyj Nauchno-Issledovatel' skij Inst. Chernoj Metallurgii, Moscow (USSR)

1975-05-01

In cooperation with a number of metallurgical works the production of a high strength sheet stainless maraging steel EHP678 (000KH11N10M2T) has been tested by rolling cylindrical ingots of vacuum arc smelting at the blooming (the mass of rough ingots was 5.1 to 6.0 t, that of cleaned ingots - 3.8 to 5.1 t) or rectangular ingots of electroslag smelting (13 t) at the slabbing. The recommended regimes of heating and deformation are much similar to those used for the steel-KH18N10T. The output of valid cold-rolled sheets proved to be rather low (0.24 t/t for the vacuum arc smelting and 0.30 t/t for the electroslag smelting) mainly due to the losses on cleaning and a considerable portion of wrong-size slabs. The data are presented on the steel-EHP678 properties after various heat treatments. For the production of wide cold-rolled sheets of the steel EHP678 it is recommended to use steelmaking procedure with electroslag smelting including open-hearth melting in arc furnaces, rolling of ingots at the slabbing with heating up to 1260-1280 deg C (hold-up of 4.5 to 5 hrs); electroslag smelting for rectangular section slabs, rolling of ingots of electroslag smelting at the slabbing with their heating up to 1250 deg C (hold-up of 5.5 to 6 hrs), rolling at the 1680-type mill with heating up to 1250-1260 deg C (hold-up of 4 to 4.5 hrs ensuring the rolling temperature after a rough group not below 1100 deg C), quenching of hot-rolled sheets heating up to 920-940 deg C (hold-up of 3 to 3.5 min/mm), shot peening of sheets for descaling (provided the respective equipment is available) with a subsequent short-time pickling in an acid solution and cold rolling with a summary deformation of 35 to 45 %. The steelmaking with the electroslag smelting is much more profitable as regards to the fine technology of number of the main procedures, convenient cooperation of the works and a considerably greater output of the final products out of one ton of the steel produced.

The Effect of the Width of an Aluminum Plate on a Bouncing Steel Ball

Directory of Open Access Journals (Sweden)

Christine Hathaway

2013-01-01

Full Text Available The effect of the distance between clamping supports of an aluminum alloy plate on the coefficient of restitution of a bouncing steel ball was investigated. The plate was supported on two wooden blocks with a meter stick secured on either side. A steel ball was dropped from a constant height and a motion detector was used to find the coefficient of restitution. Measurements were made with the wooden blocks at a range of distances. It was found that as the distance between the wooden blocks increased, the coefficient of restitution decreased linearly

Use of stainless stell for cost competitive bipolar plates in the SPFC

Energy Technology Data Exchange (ETDEWEB)

Makkus, R.C.; Janssen, A.H.H.; Bruijn, F.A. de; Mallant, R.K.A.M. [Netherlands Energy Research Foundation, Department of Fuels, Conversion and Environment, Petten (Netherlands)

2000-03-01

Bipolar plate materials for the Solid Polymer Fuel Cell (SPFC), alternative to the presently used graphite, should fulfil the following requirements in order to be applicable: low-cost, easy to machine or to shape, lightweight and low volume, mechanically and sufficiently chemically stable, and having a low contact resistance. Stainless steel is a low-cost material that is easy to shape, and thin sheets can be used to yield low volume and weight. Several stainless steels have been tested for their applicability (1.4439, 1.4404, 1.4541, 1.4529, 1.3974). The compaction pressure is of large influence on the contact resistance. Also, the pre-treatment of the surface is of influence; this is a permanent effect. Stainless steel constituents slowly dissolve into the Membrane Electrode Assembly (MEA). It has been found that the anode side stainless steel flow plate is the main source of contamination. Direct contact between the stainless steel and the membrane greatly enhances the contaminant level. Using an appropriate pre-treatment and a coating or gasket preventing direct contact between stainless steel and the membrane, one alloy was found to satisfy the requirements for use as a low cost material for the flow plate of an SPFC. (orig.)

Strain- and stress-based forming limit curves for DP 590 steel sheet using Marciniak-Kuczynski method

Science.gov (United States)

Kumar, Gautam; Maji, Kuntal

2018-04-01

This article deals with the prediction of strain-and stress-based forming limit curves for advanced high strength steel DP590 sheet using Marciniak-Kuczynski (M-K) method. Three yield criteria namely Von-Mises, Hill's 48 and Yld2000-2d and two hardening laws i.e., Hollomon power and Swift hardening laws were considered to predict the forming limit curves (FLCs) for DP590 steel sheet. The effects of imperfection factor and initial groove angle on prediction of FLC were also investigated. It was observed that the FLCs shifted upward with the increase of imperfection factor value. The initial groove angle was found to have significant effects on limit strains in the left side of FLC, and insignificant effect for the right side of FLC for certain range of strain paths. The limit strains were calculated at zero groove angle for the right side of FLC, and a critical groove angle was used for the left side of FLC. The numerically predicted FLCs considering the different combinations of yield criteria and hardening laws were compared with the published experimental results of FLCs for DP590 steel sheet. The FLC predicted using the combination of Yld2000-2d yield criterion and swift hardening law was in better coorelation with the experimental data. Stress based forming limit curves (SFLCs) were also calculated from the limiting strain values obtained by M-K model. Theoretically predicted SFLCs were compared with that obtained from the experimental forming limit strains. Stress based forming limit curves were seen to better represent the forming limits of DP590 steel sheet compared to that by strain-based forming limit curves.

Prediction of hole expansion ratio for various steel sheets based on uniaxial tensile properties

Science.gov (United States)

Kim, Jae Hyung; Kwon, Young Jin; Lee, Taekyung; Lee, Kee-Ahn; Kim, Hyoung Seop; Lee, Chong Soo

2018-01-01

Stretch-flangeability is one of important formability parameters of thin steel sheets used in the automotive industry. There have been many attempts to predict hole expansion ratio (HER), a typical term to evaluate stretch-flangeability, using uniaxial tensile properties for convenience. This paper suggests a new approach that uses total elongation and average normal anisotropy to predict HER of thin steel sheets. The method provides a good linear relationship between HER of the machined hole and the predictive variables in a variety of materials with different microstructures obtained using different processing methods. The HER of the punched hole was also well predicted using the similar approach, which reflected only the portion of post uniform elongation. The physical meaning drawn by our approach successfully explained the poor HER of austenitic steels despite their considerable elongation. The proposed method to predict HER is simple and cost-effective, so it will be useful in industry. In addition, the model provides a physical explanation of HER, so it will be useful in academia.

Brazing open cell reticulated copper foam to stainless steel tubing with vacuum furnace brazed gold/indium alloy plating

Science.gov (United States)

Howard, Stanley R [Windsor, SC; Korinko, Paul S [Aiken, SC

2008-05-27

A method of fabricating a heat exchanger includes brush electroplating plated layers for a brazing alloy onto a stainless steel tube in thin layers, over a nickel strike having a 1.3 .mu.m thickness. The resultant Au-18 In composition may be applied as a first layer of indium, 1.47 .mu.m thick, and a second layer of gold, 2.54 .mu.m thick. The order of plating helps control brazing erosion. Excessive amounts of brazing material are avoided by controlling the electroplating process. The reticulated copper foam rings are interference fit to the stainless steel tube, and in contact with the plated layers. The copper foam rings, the plated layers for brazing alloy, and the stainless steel tube are heated and cooled in a vacuum furnace at controlled rates, forming a bond of the copper foam rings to the stainless steel tube that improves heat transfer between the tube and the copper foam.

Effect of direct quenching on the microstructure and mechanical properties of the lean-chemistry HSLA-100 steel plates

International Nuclear Information System (INIS)

Dhua, S.K.; Sen, S.K.

2011-01-01

Highlights: → Direct-quenched and tempered (DQT) steels gives better mechanical properties. → Fine Cu and Nb (C, N) precipitates enhance matrix strengthening and tempering resistance. → Boron promotes hardenability, but low temperature Charpy impact toughness gets affected. → Mechanical properties equivalent to HSLA-100 steel is achieved by directly quenched leaner chemistry alloys. - Abstract: The influence of direct quenching on structure-property behavior of lean chemistry HSLA-100 steels was studied. Two laboratory heats, one containing Cu and Nb (C:0.052, Mn:0.99, Cu:1.08, Nb:0.043, Cr:0.57, Ni:1.76, Mo:0.55 pct) and the other containing Cu, Nb and B (C:0.04, Mn:1.02, Cu:1.06, Nb:0.036, Cr:0.87, Ni:1.32, Mo:0.41, B:0.002 percent) were hot-rolled into 25 and 12.5 mm thick plates by varying finish-rolling temperatures. The plates were heat-treated by conventional reheat quenching and tempering (RQT), as well as by direct quenching and tempering (DQT) techniques. In general, direct-quench and tempered plates of Nb-Cu heat exhibited good strength (yield strength ∼ 900 MPa) and low-temperature impact toughness (average: 74 J at -85 deg. C); the Charpy V-notch impact energies were marginally lower than conventional HSLA-100 steel. In Nb-Cu-B heat, impact toughness at low-temperature was inferior owing to boron segregation at grain boundaries. Transmission electron microscopy (TEM) and scanning auger microprobe (SAM) analysis confirmed existence of borocarbides at grain boundaries in this steel. In general, for both the steels, the mechanical properties of the direct-quench and tempered plates were found to be superior to reheat quench and tempered plates. A detailed transmission electron microscopy study revealed presence of fine Cu and Nb (C, N) precipitates in these steels. It was also observed that smaller martensite inter-lath spacing, finer grains and precipitates in direct-quench and tempered plates compared to the reheat quench and tempered plates

Experimental Tests on Bending Behavior of Profiled Steel Sheeting Dry Board Composite Floor with Geopolymer Concrete Infill

Directory of Open Access Journals (Sweden)

Mohd Isa Jaffar

Full Text Available Abstract Profiled Steel Sheet Dry Board (PSSDB system is a lightweight composite structure comprises Profiled Steel Sheeting and Dry Board connected by self-drilling and self-tapping screws. This study introduced geopolymer concrete, an eco-friendly material without cement content as an infill material in the PSSDB floor system to highlight its effect onto the PSSDB (with full and half-size dry boards floor system's stiffness and strength. Experimental tests on various full scale PSSDB floor specimens were conducted under uniformly distributed transverse loads. Results illustrate that the rigidity of the panel with geopolymer concrete infill with half-size dry board (HBGPC increases by 43% relative to that of the panel with normal concrete infill with full-size dry board (FBNC. The developed finite-element modeling (FEM successfully predicts the behavior of FBGPC model with 94.8% accuracy. Geopolymer concrete infill and dry board size influence the strength panel, infill contact stiffness, and mid-span deflection of the profiled steel sheeting/dry board (PSSDB flooring system.

Numerical simulation of projectile impact on mild steel armour plates using LS-DYNA, Part II: Parametric studies

OpenAIRE

Raguraman, M; Deb, A; Gupta, NK; Kharat, DK

2008-01-01

In Part I of the current two-part series, a comprehensive simulation-based study of impact of Jacketed projectiles on mild steel armour plates has been presented. Using the modelling procedures developed in Part I, a number of parametric studies have been carried out for the same mild steel plates considered in Part I and reported here in Part II. The current investigation includes determination of ballistic limits of a given target plate for different projectile diameters and impact velociti...

Ductile Tearing Resistance Indexing of Automotive Grade DP 590 Steel Sheets: EWF Testing Using DENT Specimens

Science.gov (United States)

Sahoo, Subhadra; Padmapriya, N.; De, Partha Sarathi; Chakraborti, P. C.; Ray, S. K.

2018-03-01

The essential work of fracture (EWF) method has been explored for indexing the ductile tearing resistance of DP 590 automotive grade dual-phase steel sheet both in longitudinal (L-T) and transverse (T-L) orientations. The simplest possible test and analysis procedures have been adopted. The EWF method is found to be eminently suitable for routine quality control and product development purposes for such materials. Areas for further research for improving the experimental strategy are highlighted. For the investigated steel sheet, the estimated tearing resistance is found to be distinctly higher for the L-T orientation compared to the T-L orientation; the reason thereof merits further investigation.

Underwater Shock Response of Circular HSLA Steel Plates

Directory of Open Access Journals (Sweden)

R. Rajendran

2000-01-01

Full Text Available Studies on shock response of circular plates subjected to underwater explosion is of interest to ship designers. Non-contact underwater explosion experiments were carried out on air backed circular High Strength Low Alloy (HSLA steel plates of 4 mm thickness and 290 mm diameter. The experiments were carried out in two phases. In the first phase, strain gauges were fixed at intervals of 30 mm from the centre of the plate and strains were recorded for the shock intensity gradually increasing to yielding. Semi-analytical models were derived for the elastic strain prediction which showed good agreement with the experiments. Dynamic yield stress and the shock factor for yielding were established. In the second phase, individual plates were subjected to increasing shock severity until fracture and the apex bulge depth and the thickness strains were measured. Empirical models were derived to predict the plastic deformation which were validated through a fresh set of experiments. Analysis of the fractured surface by visual examination showed that there was slant fracture indicating ductile mode of failure and the same was corroborated by Scanning Electron Microscopic (SEM examination.

Forming limit and fracture mechanism of ferritic stainless steel sheets

International Nuclear Information System (INIS)

Xu Le; Barlat, Frederic; Ahn, Deok Chan; Bressan, Jose Divo

2011-01-01

Research highlights: → Forming limit curves of two ferritic stainless steel sheets were well predicted. → Failure occurs by necking in uniaxial and plane strain tension for both materials. → Failure occurs by shearing in balanced biaxial tension for both materials. → Strain rate sensitivity does not affect the limit strains a lot for both materials. → Strain rate sensitivity likely influences the failure mode for both materials. - Abstract: In this work, the forming limit curves (FLCs) of two ferritic stainless steel sheets, AISI409L and AISI430, were predicted with the Marciniak-Kuczynski (MK) and Bressan-William-Hill (BWH) models, combined with the Yld2000-2d yield function and the Swift hardening law. Uniaxial tension, disk compression and hydraulic bulge tests were performed to determine the yield loci and hardening curves of both materials. Meanwhile, the strain rate sensitivity (SRS) coefficient was measured through uniaxial tension tests carried out at different strain rates. Out-of-plane stretching tests were conducted in sheet specimens to obtain the surface limit strains under different linear strain paths. Micrographs of the specimens fractured in different stress states were obtained by optical and scanning electron microscopy. The overall results show that the BWH model can predict the FLC better than the MK model, and that the SRS does not have much effect on the limit strains for both materials. The predicted FLCs and micrograph analysis both indicate that failure occurs by surface localized necking in uniaxial and plane strain tension states, whereas it occurs by localized shearing in the through thickness direction in balanced biaxial tension state.

Magnetic Properties and Structure of Non-Oriented Electrical Steel Sheets after Different Shape Processing

Czech Academy of Sciences Publication Activity Database

Bulín, Tomáš; Švábenská, Eva; Hapla, Miroslav; Ondrůšek, Č.; Schneeweiss, Oldřich

2017-01-01

Roč. 131, č. 4 (2017), s. 819-821 ISSN 0587-4246. [CSMAG 2016 - Czech and Slovak Conference on Magnetism /16./. Košice, 13.06.2016-17.06.2016] R&D Projects: GA TA ČR(CZ) TE02000232 Institutional support: RVO:68081723 Keywords : Magnetic properties * Silicon steel * Steel sheet Subject RIV: BM - Solid Matter Physics ; Magnetism OBOR OECD: Condensed matter physics (including formerly solid state physics, supercond.) Impact factor: 0.469, year: 2016

Analysis of the Behaviour of Semi Rigid Steel End Plate Connections

Directory of Open Access Journals (Sweden)

Bahaz A.

2018-01-01

Full Text Available The analysis of steel-framed building structures with full strength beam to column joints is quite standard nowadays. Buildings utilizing such framing systems are widely used in design practice. However, there is a growing recognition of significant benefits in designing joints as partial strength/semi-rigid. The design of joints within this partial strength/semi-rigid approach is becoming more and more popular. This requires the knowledge of the full nonlinear moment-rotation behaviour of the joint, which is also a design parameter. The rotational behaviour of steel semi rigid connections can be studied using the finite element method for the following three reasons: i such models are inexpensive; ii they allow the understanding of local effects, which are difficult to measure accurately physically, and iii they can be used to generate extensive parametric studies. This paper presents a three-dimensional finite element model using ABAQUS software in order to identify the effect of different parameters on the behaviour of semi rigid steel beam to column end plate connections. Contact and sliding between different elements, bolt pretension and geometric and material non-linearity are included in this model. A parametric study is conducted using a model of two end-plate configurations: flush and extended end plates. The studied parameters were as follows: bolts type, end plate thickness and column web stiffener. Then, the model was calibrated and validated with experimental results taken from the literature and with the model proposed by Eurocode3. The procedure for determining the moment–rotation curve using finite element analysis is also given together with a brief explanation of how the design moment resistance and the initial rotational stiffness of the joint are obtained.

Full title: Biomechanical comparison between stainless steel, titanium and carbon-fiber reinforced polyetheretherketone volar locking plates for distal radius fractures.

Science.gov (United States)

Mugnai, Raffaele; Tarallo, Luigi; Capra, Francesco; Catani, Fabio

2018-05-25

As the popularity of volar locked plate fixation for distal radius fractures has increased, so have the number and variety of implants, including variations in plate design, the size and angle of the screws, the locking screw mechanism, and the material of the plates. carbon-fiber reinforced polyetheretherketone (CFR-PEEK) plate features similar biomechanical properties to metallic plates, representing, therefore, an optimal alternative for the treatment of distal radius fractures. three different materials-composed plates were evaluated: stainless steel volar lateral column (Zimmer); titanium DVR (Hand Innovations); CFR-PEEK DiPHOS-RM (Lima Corporate). Six plates for each type were implanted in sawbones and an extra-articular rectangular osteotomy was created. Three plates for each material were tested for load to failure and bending stiffness in axial compression. Moreover, 3 constructs for each plate were evaluated after dynamically loading for 6000 cycles of fatigue. the mean bending stiffness pre-fatigue was significantly higher for the stainless steel plate. The titanium plate yielded the higher load to failure both pre and post fatigue. After cyclic loading, the bending stiffness increased by a mean of 24% for the stainless steel plate; 33% for the titanium; and 17% for the CFR-PEEK plate. The mean load to failure post-fatigue increased by a mean of 10% for the stainless steel and 14% for CFR-PEEK plates, whereas it decreased (-16%) for the titanium plate. Statistical analysis between groups reported significant values (p plastic deformation, and lower load to failure. N/A. Copyright © 2018. Published by Elsevier Masson SAS.

Microstructural evolution in warm-rolled and cold-rolled strip cast 6.5 wt% Si steel thin sheets and its influence on magnetic properties

Energy Technology Data Exchange (ETDEWEB)

Wang, Xianglong, E-mail: 215454278@qq.com; Liu, Zhenyu, E-mail: zyliu@mail.neu.edu.cn; Li, Haoze; Wang, Guodong

2017-07-01

Highlights: • The experimental materials used in the study are based on strip casting. • Magnetic properties between warm rolled and cold rolled sheets are investigated. • Cold rolled 6.5% Si sheet has better magnetic properties than warm rolled sheet. • The γ and λ-fiber recrystallization textures can be optimized after cold rolling. • Cold rolling should be more suitable for fabricating 6.5% Si steel thin sheets. - Abstract: 6.5 wt% Si steel thin sheets were usually fabricated by warm rolling. In our previous work, 6.5 wt% Si steel thin sheets with good magnetic properties had been successfully fabricated by cold rolling based on strip casting. In the present work, the main purposes were to find out the influences of warm rolling and cold rolling on microstructures and magnetic properties of the thin sheets with the thickness of 0.2 mm, and to confirm which rolling method was more suitable for fabricating 6.5 wt% Si steel thin sheets. The results showed that the cold rolled sheet could obtain good surface quality and flatness, while the warm rolled sheet could not. The intensity of γ-fiber rolling texture (<1 1 1>//ND) of cold rolled specimen was weaker than that of the warm rolled specimen, especially for the {1 1 1}<1 1 2> component at surface layer and {1 1 1}<1 1 0> component at center layer. After the same annealing treatment, the cold rolled specimen, which had higher stored energy and weaker intensity of γ-fiber rolling texture, could obtain smaller recrystallization grain size, weaker intensity of γ-fiber recrystallization texture and stronger intensity of λ-fiber recrystallization texture. Therefore, due to the good surface quality, smaller recrystallization grain size and optimum recrystallization texture, the cold rolled specimen possessed improved magnetic properties, and cold rolling should be more suitable for fabricating 6.5 wt% Si steel thin sheets.

Effect of Al and N on the toughness of heavy section steel plates

International Nuclear Information System (INIS)

Kikutake, Tetsuo; Tokunaga, Yoshikuni; Nakao, Hitoji; Ito, Kametaro; Takaishi, Shogo.

1988-01-01

The effect of Al and N on the notch toughness and tensile strength of heavy section pressure vessel steel plates is investigated. Notch toughness of steel A533B (Mn-Mo-Ni), which has mixed microstructure of ferrite and bainite, is drastically changed by the ratio of sol.N/sol.Al. With metallurgical observations, it is revealed that AlN morphology is influenced by the ratio of sol.N/sol.Al through the level of solute Al(C Al ). At the heat treatment of heavy section steel plate, AlN shows OSTWALD ripening and its speed depends upon C Al . When Al is added (Al ≥ 0.010%) in steel and sol.N/sol.Al ≤ 0.5, C Al remains low. This prevents AlN ripening, and brings fine austenite grain size and high toughness. On the other hand, when sol.N/sol.Al Al becomes high and this gives poor toughness through coarse AlN precipitates and coarse austenite grain. Therefore, controll of sol.N/sol.Al over 0.5 is favorable to keep high toughness in A533B steel. In steel A387-22 (Cr-Mo) which has full bainitic microstructure, too fine austenite grain brings about poor hardenability, and polygonal ferrite, which brings about both poor strength and tughness, appears in microstructure. Then sol.N/sol.Al < 0.5 is better to give high hardenability in steel A387-22. (author)

Wetting Behavior of Molten AZ61 Magnesium Alloy on Two Different Steel Plates Under the Cold Metal Transfer Condition

Directory of Open Access Journals (Sweden)

ZENG Cheng-zong

2017-04-01

Full Text Available The wetting behavior and interfacial microstructures of molten magnesium AZ61 alloy on the surface of two different Q235 and galvanized steel plates under the condition of cold metal transfer were investigated by using dynamic sessile drop method. The results show that the wetting behavior is closely related to the wire feed speed. Al-Fe intermetallic layer was observed whether the substrate is Q235 steel or galvanized steel, and the formation of Al-Fe intermetallic layer should satisfy the thermodynamic condition of such Mg-Al/Fe system. The wettability of molten AZ61 magnesium alloy is improved with the increase of wire feed speed whether on Q235 steel surface or on galvanized steel surface, good wettability on Q235 steel surface is due to severe interface reaction when wire feed speed increases, good wettability on galvanized steel surface is attributed to the aggravating zinc volatilization. When the wire feed speed is ≤10.5m·min-1, the wettability of Mg alloy on Q235 steel plate is better than on galvanized steel plate. However, Zn vapor will result in instability for metal transfer process.

75 FR 61699 - Stainless Steel Plate in Coils From Belgium, Italy, South Africa, South Korea, and Taiwan: Final...

Science.gov (United States)

2010-10-06

...-831, and A-583-830] Stainless Steel Plate in Coils From Belgium, Italy, South Africa, South Korea, and... steel plate in coils (SSPC) from Belgium, Italy, South Africa, South Korea, and Taiwan, pursuant to... sunset reviews of the antidumping duty orders on SSPC from Belgium, Italy, South Africa, South Korea, and...

75 FR 17690 - Stainless Steel Sheet and Strip in Coils from Mexico; Extension of Time Limit for Preliminary...

Science.gov (United States)

2010-04-07

... DEPARTMENT OF COMMERCE International Trade Administration [A-201-822] Stainless Steel Sheet and... of this review within the original time frame. Accordingly, the Department is extending the time... Mexinox and Allegheny Ludlum Corporation, AK Steel Corporation, and North American Stainless (collectively...

Experimental and Numerical Studies on Isothermal and Non-isothermal Deep Drawing of IS 513 CR3 Steel Sheets

Science.gov (United States)

Mayavan, T.; Karthikeyan, L.; Senthilkumar, V. S.

2016-11-01

The present work aims to investigate the effects of the temperature gradient developed within the tool profiles on the formability of IS 513 CR3-grade steel sheets using the cup drawing test. The deformation characteristics of steel sheets were analyzed by comparing the thicknesses in various regions of the formed cup and also the limiting drawing ratios (LDR). Finite element simulations were carried out to predict the behavior of the steel sheets in isothermal and non-isothermal forming using Abaqus/Standard 6.12-1. An analytical model created by Kim was used to validate the experimental and finite element analysis (FEA) results on identical process parameters. Both the FEA and analytical modeling results showed that formability improvement is possible in warm forming; the findings are in good agreement with the experimental results in determining the locations and values of excessive thinning. The results also indicated that formability improvement cannot be achieved by keeping the tooling temperature at the same level. The LDR increased by around 9.5% in isothermal forming and by 19% in non-isothermal forming (with the punch maintained at a lower temperature compared with the die and blank holder). In addition, the fractured surfaces of unsuccessfully formed samples were analyzed using scanning electron microscopy. Metallographic investigations confirmed that the fracture mechanism during the forming of IS 513 CR3-grade steel sheets depends on the brittleness, strain hardening value, forming temperature, and magnitude of stresses developed.

The influence of assist gas on magnetic properties of electrotechnical steel sheets cut with laser

International Nuclear Information System (INIS)

Gaworska-Koniarek, Dominika; Szubzda, Bronislaw; Wilczynski, Wieslaw; Drosik, Jerzy; Karas, Kazimierz

2011-01-01

The paper presents the influence of assist gas (air and nitrogen) during laser cutting on magnetization, magnetic permeability and loss characteristics of non-oriented electrical steels. The research was made on an non-oriented M330-50A grade electrical steels by means of single sheet tester. In order to enhance the effect of cutting and the same degradation zone on magnetic properties, strips with different width were achieved. Measurements results indicate that application of air as assist gas has more destructive effect on magnetic properties of electrical steels than nitrogen one.

The influence of assist gas on magnetic properties of electrotechnical steel sheets cut with laser

Science.gov (United States)

Gaworska-Koniarek, Dominika; Szubzda, Bronisław; Wilczyński, Wiesław; Drosik, Jerzy; Karaś, Kazimierz

2011-07-01

The paper presents the influence of assist gas (air and nitrogen) during laser cutting on magnetization, magnetic permeability and loss characteristics of non-oriented electrical steels. The research was made on an non-oriented M330-50A grade electrical steels by means of single sheet tester. In order to enhance the effect of cutting and the same degradation zone on magnetic properties, strips with different width were achieved. Measurements results indicate that application of air as assist gas has more destructive effect on magnetic properties of electrical steels than nitrogen one.

X-Ray diffraction technique applied to study of residual stresses after welding of duplex stainless steel plates

International Nuclear Information System (INIS)

Monin, Vladimir Ivanovitch; Assis, Joaquim Teixeira de; Lopes, Ricardo Tadeu; Turibus, Sergio Noleto; Payao Filho, Joao C.

2014-01-01

Duplex stainless steel is an example of composite material with approximately equal amounts of austenite and ferrite phases. Difference of physical and mechanical properties of component is additional factor that contributes appearance of residual stresses after welding of duplex steel plates. Measurements of stress distributions in weld region were made by X-ray diffraction method both in ferrite and austenite phases. Duplex Steel plates were joined by GTAW (Gas Tungsten Arc Welding) technology. There were studied longitudinal and transverse stress components in welded butt joint, in heat affected zone (HAZ) and in points of base metal 10 mm from the weld. Residual stresses measured in duplex steel plates jointed by welding are caused by temperature gradients between weld zone and base metal and by difference of thermal expansion coefficients of ferrite and austenite phases. Proposed analytical model allows evaluating of residual stress distribution over the cross section in the weld region. (author)

Fatigue in Welded High-Strength Steel Plate Elements under Stochastic Loading

DEFF Research Database (Denmark)

Agerskov, Henning; Petersen, R.I.; Martinez, L. Lopez

1999-01-01

The present project is a part of an investigation on fatigue in offshore structures in high-strength steel. The fatigue life of plate elements with welded attachments is studied. The material used has a yield stress of ~ 810-840 MPa, and high weldability and toughness properties. Fatigue test...... series with constant amplitude loading and with various types of stochastic loading have been carried through on test specimens in high-strength steel, and - for a comparison - on test specimens in conventional offshore structural steel with a yield stress of ~ 400-410 MPa.A comparison between constant...... amplitude and variable amplitude fatigue test results shows shorter fatigue lives in variable amplitude loading than should be expected from the linear fatigue damage accumulation formula. Furthermore, in general longer fatigue lives were obtained for the test specimens in high-strength steel than those...

Development of high strength steel sheets for crashworthiness; Shototsu anzen`yo kokyodo usu koban no kaihatsu

Energy Technology Data Exchange (ETDEWEB)

Fukui, K; Yamamoto, M; Mizui, N; Hirose, Y; Kojima, K [Sumitomo Metal Industries, Ltd. Osaka (Japan)

1997-10-01

For frontal or rear members of automotive body, the most suitable high strength steel was investigated. Dynamic tensile test at strain-rate of 2000/s and crash test of hat-shape column at 4m/s were conducted for steel sheets with tensile strength ranging from 290 to 980 MPa. Dynamic tensile strength increases with increasing static one but the ratio of dynamic tensile strength to static one decreases. Tensile strength remarkably affects crash energy absorption of column and TRIP steel is superior to other steels with same tensile strength. 7 refs., 16 figs., 1 tab.

Characteristics of martensite as a function of the Ms temperature in low-carbon armour steel plates

International Nuclear Information System (INIS)

Maweja, Kasonde; Stumpf, Waldo; Berg, Nic van der

2009-01-01

The microstructure, morphology, crystal structure and surface relief of martensite in a number of experimental armour steel plates with different M s temperatures were analysed. Atomic force microscopy, thin foil transmission electron microscopy and scanning electron microscopy allowed the identification of three groups of low-carbon martensitic armour steels. The investigation showed that the size of individual martensite products (plates or packets, laths or blocks) increases as the M s temperature increases. Comparison of ballistic performances suggests that the morphology (plate or lath) and size of the individual martensite products dictate the effective 'grain size' in resisting fracture or perforation due to ballistic impact.

Fire resistance of a steel plate reinforced concrete bearing wall

International Nuclear Information System (INIS)

Kodaira, Akio; Kanchi, Masaki; Fujinaka, Hideo; Akita, Shodo; Ozaki, Masahiko

2003-01-01

Samples from a steel plate reinforced concrete bearing wall composed of concrete slab sandwiched between studded steel plates, were subjected to loaded fire resistance tests. There were two types of specimens: some were 1800 mm high while the rest were 3000 mm high ; thickness and width were the same for all specimens, at 200 mm and 800 mm, respectively. Under constant load conditions, one side of each specimen was heated along the standard fire-temperature curve. The results enabled us to approximate the relationship between the ratio of working load to concrete strength N/(Ac x c σ b) and the fire resistance time (t: minutes), as equation (1) for the 1800 mm - high specimen, and equation (2) for the 3000 mm - high specimen. N/(Ac x c σ b) = 2.21 x (1/t) 0.323 (1), .N/(Ac x c σ b) 2.30 x (1/t) 0.378 (2) In addition, the temperature of the unheated side of the specimens was 100degC at 240 minutes of continuous heating, clearly indicating that there was sufficient heat insulation. (author)

CO2 laser welding of galvanized steel sheets using vent holes

International Nuclear Information System (INIS)

Chen Weichiat; Ackerson, Paul; Molian, Pal

2009-01-01

Joining of galvanized steels is a challenging issue in the automotive industry because of the vaporization of zinc at 906 deg. C during fusion welding of steel (>1530 deg. C). In this work, hot-dip galvanized steel sheets of 0.68 mm thick (24-gage) were pre-drilled using a pulsed Nd:YAG laser to form vent holes along the weld line and then seam welded in the lap-joint configuration using a continuous wave CO 2 laser. The welds were evaluated through optical and scanning electron microscopy and tensile/hardness tests. The vent holes allowed zinc vapors to escape through the weld zone without causing expulsion of molten metal, thereby eliminating the defects such as porosity, spatter, and loss of penetration. In addition, riveting of welds occurred so long as the weld width was greater than the hole diameter that in turn provided much higher strength over the traditional 'joint gap' method

Microstructural Developments Leading to New Advanced High Strength Sheet Steels: A Historical Assessment of Critical Metallographic Observations

Energy Technology Data Exchange (ETDEWEB)

Matlock, David K [CSM/ASPPRC; Thomas, Larrin S [CSM/ASPPRC; Taylor, Mark D [CSM/ASPPRC; De Moor, Emmanuel [CSM/ASPPRC; Speer, John G [CSM/ASPPRC

2015-08-03

In the past 30+ years significant advancements have been made in the development of higher strength sheet steels with improved combinations of strength and ductility that have enabled important product improvements leading to safer, lighter weight, and more fuel efficient automobiles and in other applications. Properties of the primarily low carbon, low alloy steels are derived through careful control of time-temperature processing histories designed to produce multiphase ferritic based microstructures that include martensite and other constituents including retained austenite. The basis for these developments stems from the early work on dual-phase steels which was the subject of much interest. In response to industry needs, dual-phase steels have evolved as a unique class of advanced high strength sheet steels (AHSS) in which the thermal and mechanical processing histories have been specifically designed to produce constituent combinations for the purpose of simultaneously controlling strength and deformation behavior, i.e. stress-strain curve shapes. Improvements continue as enhanced dual-phase steels have recently been produced with finer microstructures, higher strengths, and better overall formability. Today, dual phase steels are the primary AHSS products used in vehicle manufacture, and several companies have indicated that the steels will remain as important design materials well into the future. In this presentation, fundamental results from the early work on dual-phase steels will be reviewed and assessed in light of recent steel developments. Specific contributions from industry/university cooperative research leading to product improvements will be highlighted. The historical perspective provided in the evolution of dual-phase steels represents a case-study that provides important framework and lessons to be incorporated in next generation AHSS products.

Effect of the Die Temperature and Blank Thickness on the Formability of a Laser-Welded Blank of a Boron Steel Sheet with Removing Al-Si Coating Layer

Directory of Open Access Journals (Sweden)

M. S. Lee

2014-05-01

Full Text Available Reducing carbon emissions has been a major focus in the automobile industry to address various environmental issues. In particular, studies on parts comprised of high strength sheets and light car bodies are ongoing. Accordingly, this study examined the use of boron steel, which is commonly used in high strength sheets. Boron steel is a type of sheet used for hot stamping parts. Although it has high strength, the elongation is inferior, which reduces its crash energy absorption capacity. To solve this problem, two sheets of different thickness were welded so the thin sheet would absorb crash energy and the thick sheet would work as a support. Boron steel, however, may show weakening at the welding spot due to the Al-Si coating layer used to prevent oxidation from occurring during the welding process. Therefore, a certain part of the coating layer of a double-thickness boron steel sheet that is welded in the hot stamping process is removed through laser ablation, and the formability of the hot-work was examined.

Effect of Strengthening Mechanism on Strain-Rate Related Tensile Properties of Low-Carbon Sheet Steels for Automotive Application

Science.gov (United States)

Das, Anindya; Biswas, Pinaki; Tarafder, S.; Chakrabarti, D.; Sivaprasad, S.

2018-05-01

In order to ensure crash resistance of the steels used in automotive components, the ensile deformation behavior needs to be studied and predicted not only under quasi-static condition, but also under dynamic loading rates. In the present study, tensile tests have been performed on four different automobile grade sheet steels, namely interstitial free steel, dual-phase 600 and 800, and a carbon manganese steel over the strain rate regime of 0.001-800/s. Apart from the variation in strength (which always increased with strain rate), the effect of strengthening mechanism on strain rate sensitivity and strain hardening behavior has been evaluated. Strain rate sensitivity was found to increase at high-strain rate regime for all the steels. Contribution of solid solution hardening on strain rate sensitivity at lower plastic strains was found to be higher compared to dislocation strengthening and second-phase hardening. However, precipitation hardening coupled with solid solution hardening produced the highest strain rate sensitivity, in C-Mn-440 steel at high strain rates. Different strain-rate-sensitive models which take into account the change in yield stress and strain hardening behavior with strain rate for ductile materials were used to predict the flow behavior of these sheet steels at strain rates up to 800/s.

Development of the apparatus for measuring magnetic properties of electrical steel sheets in arbitrary directions under compressive stress normal to their surface

Science.gov (United States)

Maeda, Yoshitaka; Urata, Shinya; Nakai, Hideo; Takeuchi, Yuuya; Yun, Kyyoul; Yanase, Shunji; Okazaki, Yasuo

2017-05-01

In designing motors, one must grasp the magnetic properties of electrical steel sheets considering actual conditions in motors. Especially important is grasping the stress dependence of magnetic power loss. This paper describes a newly developed apparatus to measure two-dimensional (2-D) magnetic properties (properties under the arbitrary alternating and the rotating flux conditions) of electrical steel sheets under compressive stress normal to the sheet surface. The apparatus has a 2-D magnetic excitation circuit to generate magnetic fields in arbitrary directions in the evaluation area. It also has a pressing unit to apply compressive stress normal to the sheet surface. During measurement, it is important to apply uniform stress throughout the evaluation area. Therefore, we have developed a new flux density sensor using needle probe method. It is composed of thin copper foils sputtered on electrical steel sheets. By using this sensor, the stress can be applied to the surface of the specimen without influence of this sensor. This paper described the details of newly developed apparatus with this sensor, and measurement results of iron loss by using are shown.

Containment liner plate anchors and steel embedments test results

International Nuclear Information System (INIS)

Chang-Lo, P.L.; Johnson, T.E.; Pfeifer, B.W.

1977-01-01

This paper summarizes test data on shear load and deformation capabilities for liner plate line anchors and structural steel embedments in reinforced and prestressed concrete nuclear containments. Reinforced and prestressed nuclear containments designed and constructed in the United States are lined with a minimum of 0.64 cm steel plate. The liner plates are anchored by the use of either studs or structural members (line anchors) which usually run in the vertical direction. This paper will only address line anchors. Static load versus displacement test data is necessary to assure that the design is adequate for the maximum loads. The test program for the liner anchors had the following major objectives: determine load versus displacement data for a variety of anchors considering structural tees and small beams with different weld configurations, from the preceding tests, determine which anchors would lead to an economical and extremely safe design and test these anchors for cyclic loads resulting from thermal fluctuations. Various concrete embeds in the containment and other structures are subjected to loads such as pipe rupture which results in shear. Since many of the loads are transient by nature, it is necessary to know the load-displacement relationship so that the energy absorption can be determined. The test program for the embeds had the following objectives: determine load-displacement relationship for various size anchors from 6.5 cm 2 to 26 cm 2 with maximum capacities of approximately 650 kN; determine the effect of various anchor width-to-thickness ratios for the same shear area

Dispersion and thermal interactions of molten metal fuel settling on a horizontal steel plate through a sodium pool

International Nuclear Information System (INIS)

Gabor, J.D.; Purviance, R.T.; Aeschlimann, R.W.; Spencer, B.W.

1989-01-01

Although the Integral Fast Reactor (IFR) possesses inherent safety features, an assessment of the consequences of melting of the metal fuel is necessary for risk analysis. As part of this effort an experimental study was conducted to determine the depths of sodium at 600 C required for pour streams of various molten uranium alloys (U, U-5 wt % Zr, U-10 wt % Zr, and U-10 wt % Fe) to break up and solidify. The quenched particulate material, which was in the shape of filaments and sheets, formed coolable beds because of the high voidage (∼0.9) and large particle size (∼10 mm). In a test with a 0.15-m sodium depth, the fragments from a pure uranium pour stream did not completely solidify but formed an agglomerated mass which did not fuse to the base plate. However, the agglomerated fragments of U-10 wt % Fe eutectic fused to the stainless steel base plate. An analysis of the temperature response of a 25-mm thick base plate was made by volume averaging the properties of the sodium and metal particle phases and assuming two semi-infinite solids coming into contact. Good agreement was obtained with the data during the initial 5 to 10 s of the contact period. 16 refs., 5 figs., 1 tab

Optimization of CO2 laser cutting parameters on Austenitic type Stainless steel sheet

Science.gov (United States)

Parthiban, A.; Sathish, S.; Chandrasekaran, M.; Ravikumar, R.

2017-03-01

Thin AISI 316L stainless steel sheet widely used in sheet metal processing industries for specific applications. CO2 laser cutting is one of the most popular sheet metal cutting processes for cutting of sheets in different profile. In present work various cutting parameters such as laser power (2000 watts-4000 watts), cutting speed (3500mm/min - 5500 mm/min) and assist gas pressure (0.7 Mpa-0.9Mpa) for cutting of AISI 316L 2mm thickness stainless sheet. This experimentation was conducted based on Box-Behenken design. The aim of this work is to develop a mathematical model kerf width for straight and curved profile through response surface methodology. The developed mathematical models for straight and curved profile have been compared. The Quadratic models have the best agreement with experimental data, and also the shape of the profile a substantial role in achieving to minimize the kerf width. Finally the numerical optimization technique has been used to find out best optimum laser cutting parameter for both straight and curved profile cut.

75 FR 10207 - Certain Cut-to-Length Carbon-Quality Steel Plate From the Republic of Korea: Final Results of...

Science.gov (United States)

2010-03-05

...-Quality Steel Plate From the Republic of Korea: Final Results of Antidumping Duty Administrative Review... cut-to-length carbon-quality steel plate from the Republic of Korea and the intent to rescind the... 1, 2008, through January 31, 2009. We have rescinded the review with respect to one company and we...

Simulation analysis of impact tests of steel plate reinforced concrete and reinforced concrete slabs against aircraft impact and its validation with experimental results

International Nuclear Information System (INIS)

Sadiq, Muhammad; Xiu Yun, Zhu; Rong, Pan

2014-01-01

Highlights: • Simulation analysis is carried out with two constitutive concrete models. • Winfrith model can better simulate nonlinear response of concrete than CSCM model. • Performance of steel plate concrete is better than reinforced concrete. • Thickness of safety related structures can be reduced by adopting steel plates. • Analysis results, mainly concrete material models should be validated. - Abstract: The steel plate reinforced concrete and reinforced concrete structures are used in nuclear power plants for protection against impact of an aircraft. In order to compare the impact resistance performance of steel plate reinforced concrete and reinforced concrete slabs panels, simulation analysis of 1/7.5 scale model impact tests is carried out by using finite element code ANSYS/LS-DYNA. The damage modes of all finite element models, velocity time history curves of the aircraft engine and damage to aircraft model are compared with the impact test results of steel plate reinforced concrete and reinforced concrete slab panels. The results indicate that finite element simulation results correlate well with the experimental results especially for constitutive winfrith concrete model. Also, the impact resistance performance of steel plate reinforced concrete slab panels is better than reinforced concrete slab panels, particularly the rear face steel plate is very effective in preventing the perforation and scabbing of concrete than conventional reinforced concrete structures. In this way, the thickness of steel plate reinforced concrete structures can be reduced in important structures like nuclear power plants against impact of aircraft. It also demonstrates the methodology to validate the analysis procedure with experimental and analytical studies. It may be effectively employed to predict the precise response of safety related structures against aircraft impact

Casting of Hearth Plates from High-chromium Steel

Directory of Open Access Journals (Sweden)

Drotlew A.

2014-12-01

Full Text Available The paper presents the results of studies on the development of manufacturing technologies to cast hearth plates operating in chamber furnaces for heat treatment. Castings made from the heat-resistant G-X40CrNiSi27-4 steel were poured in hand-made green sand molds. The following operations were performed: computer simulation to predict the distribution of internal defects in castings produced by the above mentioned technology with risers bare and coated with exothermic and insulating sleeves, analysis of each variant of the technology, and manufacture of experimental castings. As a result of the conducted studies and analysis it was found that the use of risers with exothermic sleeves does not affect to a significant degree the quality of the produced castings of hearth plates, but it significantly improves the metal yield.

Structural design of nuclear power plant using stiffened steel plate concrete structure

International Nuclear Information System (INIS)

Moon, Ilhwan; Kim, Sungmin; Mun, Taeyoup; Kim, Keunkyeong; Sun, Wonsang

2009-01-01

Nuclear power is an alternative energy source that is conducive to mitigate the environmental strains. The countries having nuclear power plants are encouraging research and development sector to find ways to construct safer and more economically feasible nuclear power plants. Modularization using Steel Plate Concrete(SC) structure has been proposed as a solution to these efforts. A study of structural modules using SC structure has been performed for shortening of construction period and enhancement of structural safety of NPP structures in Korea. As a result of the research, the design code and design techniques based on limit state design method has been developed. The design code has been developed through various structural tests and theoretical studies, and it has been modified by application design of SC structure for NPP buildings. The code consists of unstiffened SC wall design, stiffened SC wall design, Half-SC slab design, stud design, connection design and so on. The stiffened steel plate concrete(SSC) wall is SC structure whose steel plates with ribs are composed on both sides of the concrete wall, and this structure was developed for improved constructability and safety of SC structure. This paper explains a design application of SC structure for a sample building specially devised to reflect all of major structural properties of main buildings of APR1400. In addition, Stiffening effect of SSC structure is evaluated and structural efficiency of SSC structure is verified in comparison with that of unstiffened SC structure. (author)

IMPACT OF STRAIN RATE ON MICROALLOYED STEEL SHEET BREAKING

Directory of Open Access Journals (Sweden)

Mária Mihaliková

2014-08-01

Full Text Available Strain rate is a significant external factor and its influence on material behavior in forming process is a function of its internal structure. The contribution is analysis of the impact of loading rate from 1.6 x 10-4 ms-1 to 24 ms-1 to changes in the fracture of steel sheet used for bodywork components in cars. Experiments were performed on samples taken from HC420LA grade strips produced by cold rolling and hot dip galvanizing. Material strength properties were compared based on measured values, and changes to fracture surface character were observed.

Steel Plate Shear Walls: Efficient Structural Solution for Slender High-Rise in China

International Nuclear Information System (INIS)

Mathias, Neville; Long, Eric; Sarkisian, Mark; Huang Zhihui

2008-01-01

The 329.6 meter tall 74-story Jinta Tower in Tianjin, China, is expected, when complete, to be the tallest building in the world with slender steel plate shear walls used as the primary lateral load resisting system. The tower has an overall aspect ratio close to 1:8, and the main design challenge was to develop an efficient lateral system capable of resisting significant wind and seismic lateral loads, while simultaneously keeping wind induced oscillations under acceptable perception limits. This paper describes the process of selection of steel plate shear walls as the structural system, and presents the design philosophy, criteria and procedures that were arrived at by integrating the relevant requirements and recommendations of US and Chinese codes and standards, and current on-going research

The measurement of magnetic properties of electrical sheet steel - survey on methods and situation of standards

CERN Document Server

Sievert, J

2000-01-01

A brief review of the different requirements for magnetic measurement techniques for material research, modelling of material properties and grading of the electrical sheet steel for trade purposes is presented. In relation to the main application of laminated electrical steel, this paper deals with AC measurement techniques. Two standard methods, Epstein frame and Single Sheet Tester (SST), producing different results, are used in parallel. This dilemma was analysed in detail. The study leads to a possible solution of the problem, i.e. the possibility of converting the results of one of the two methods into the results of the other in order to satisfy the users of the Epstein method and, at the same time, to improve the acceptance of the more economical SST method.

In-Situ Subsurface Coating of Corroded Steel Sheet Pile Structures: Final Report on Project F08-AR06

Science.gov (United States)

2017-09-01

shrink cement grout or epoxy resin in the gap between old and new steel , shown in Figure 19. This was the reason why the perforated piles needed to...be made liquid-tight with cement grout or epoxy. Other- wise, the material injected between the old and new steel would be lost be- hind the old steel ...ER D C/ CE RL T R- 17 -3 5 DoD Corrosion Prevention and Control Program In-Situ Subsurface Coating of Corroded Steel Sheet Pile

Development of High Heat Input Welding High Strength Steel Plate for Oil Storage Tank in Xinyu Steel Company

Science.gov (United States)

Zhao, Hemin; Dong, Fujun; Liu, Xiaolin; Xiong, Xiong

This essay introduces the developed high-heat input welding quenched and tempered pressure vessel steel 12MnNiVR for oil storage tank by Xinyu Steel, which passed the review by the Boiler and Pressure Vessel Standards Technical Committee in 2009. The review comments that compared to the domestic and foreign similar steel standard, the key technical index of enterprise standard were in advanced level. After the heat input of 100kJ/cm electro-gas welding, welded points were still with excellent low temperature toughness at -20°C. The steel plate may be constructed for oil storage tank, which has been permitted by thickness range from 10 to 40mm, and design temperature among -20°C-100°C. It studied microstructure genetic effects mechanical properties of the steel. Many production practices indicated that the mechanical properties of products and the steel by stress relief heat treatment of steel were excellent, with pretreatment of hot metal, converter refining, external refining, protective casting, TMCP and heat treatment process measurements. The stability of performance and matured technology of Xinyu Steel support the products could completely service the demand of steel constructed for 10-15 million cubic meters large oil storage tank.

Corrosion Characterization in Nickel Plated 110 ksi Low Alloy Steel and Incoloy 925: An Experimental Case Study

Science.gov (United States)

Thomas, Kiran; Vincent, S.; Barbadikar, Dipika; Kumar, Shresh; Anwar, Rebin; Fernandes, Nevil

2018-04-01

Incoloy 925 is an age hardenable Nickel-Iron-Chromium alloy with the addition of Molybdenum, Copper, Titanium and Aluminium used in many applications in oil and gas industry. Nickel alloys are preferred mostly in corrosive environments where there is high concentration of H2S, CO2, chlorides and free Sulphur as sufficient nickel content provides protection against chloride-ion stress-corrosion cracking. But unfortunately, Nickel alloys are very expensive. Plating an alloy steel part with nickel would cost much lesser than a part make of nickel alloy for large quantities. A brief study will be carried out to compare the performance of nickel plated alloy steel with that of an Incoloy 925 part by conducting corrosion tests. Tests will be carried out using different coating thicknesses of Nickel on low alloy steel in 0.1 M NaCl solution and results will be verified. From the test results we can confirm that Nickel plated low alloy steel is found to exhibit fairly good corrosion in comparison with Incoloy 925 and thus can be an excellent candidate to replace Incoloy materials.

Structural improvement of strengthened deck panels with externally bonded plates

International Nuclear Information System (INIS)

Sim, Jongsung; Oh, Hongseob

2005-01-01

Concrete bridge decks require eventual replacement and rehabilitation due to decreasing load-carrying capacity. This paper compares different strengthening design procedures that improve the usability and structural performance of bridge decks. The failure characteristics of bridge decks strengthened with various materials such as carbon fiber sheet, glass fiber sheet, steel plate, and grid CFRP and GFRP are analyzed, and the theoretical load-carrying capacities are evaluated using traditional beam and yield line theory, and punching shear analysis. The strengthening materials increase the punching shear strength of the deck and change the failure mode of the strengthened panel

Energy-Dissipation Performance of Combined Low Yield Point Steel Plate Damper Based on Topology Optimization and Its Application in Structural Control

Directory of Open Access Journals (Sweden)

Haoxiang He

2016-01-01

Full Text Available In view of the disadvantages such as higher yield stress and inadequate adjustability, a combined low yield point steel plate damper involving low yield point steel plates and common steel plates is proposed. Three types of combined plate dampers with new hollow shapes are proposed, and the specific forms include interior hollow, boundary hollow, and ellipse hollow. The “maximum stiffness” and “full stress state” are used as the optimization objectives, and the topology optimization of different hollow forms by alternating optimization method is to obtain the optimal shape. Various combined steel plate dampers are calculated by finite element simulation, the results indicate that the initial stiffness of the boundary optimized damper and interior optimized damper is lager, the hysteresis curves are full, and there is no stress concentration. These two types of optimization models made in different materials rations are studied by numerical simulation, and the adjustability of yield stress of these combined dampers is verified. The nonlinear dynamic responses, seismic capacity, and damping effect of steel frame structures with different combined dampers are analyzed. The results show that the boundary optimized damper has better energy-dissipation capacity and is suitable for engineering application.

Degradation of the compressive strength of unstiffened/stiffened steel plates due to both-sides randomly distributed corrosion wastage

Directory of Open Access Journals (Sweden)

Zorareh Hadj Mohammad

Full Text Available The paper addresses the problem of the influence of randomly distributed corrosion wastage on the collapse strength and behaviour of unstiffened/stiffened steel plates in longitudinal compression. A series of elastic-plastic large deflection finite element analyses is performed on both-sides randomly corroded steel plates and stiffened plates. The effects of general corrosion are introduced into the finite element models using a novel random thickness surface model. Buckling strength, post-buckling behaviour, ultimate strength and post-ultimate behaviour of the models are investigated as results of both-sides random corrosion.

Effects of commercial cladding on the fracture behavior of pressure vessel steel plates

International Nuclear Information System (INIS)

Iskander, S.K.; Alexander, D.J.; Bolt, S.E.; Cook, K.V.; Corwin, W.R.; Oland, B.C.; Nanstad, R.K.; Robinson, G.C.

1988-01-01

The objective of this program is to determine the effect, if any, of stainless steel cladding upon the propagation of small surface cracks subjected to stress states similar to those produced by thermal shock conditions. Preliminary results from testing at temperature 10 deg. C and 60 deg. C below NDT have shown that (1) a tough surface layer (cladding and/or HAZ) has arrested running flaws under conditions where unclad plates have ruptured, and (2) the residual load-bearing capacity of clad plates with large subclad flaws significantly exceeded that of an unclad plate. (author)

Technology of Welding Joints Mixed with Duplex Steel

Directory of Open Access Journals (Sweden)

Słania J.

2016-03-01

Full Text Available Results of the examinations of sample plates of mixed joints with the duplex steel were discussed. Examinations were taken on the sample plates of mixed joints of sheet plates type P355NL1 and X2CrNiMoN22-5-3 welded by the flux-cored wire DW-329A by the Kobelco company of the following category T 22 9 3 NL RC/M3 in the gas shroud M21 (Ar+18%CO2 (plate no.1, and nickel covered electrodes E Ni 6082 by the Böhler company (plate no. 2. Results of the side bend test of welded joint, transverse tensile test, stretching of the weld metal, impact strength, micro and macroscopic metallographic examinations, and measurements of the delta ferrite content were presented.

Time-of-flight neutron Bragg-edge transmission imaging of microstructures in bent steel plates

Energy Technology Data Exchange (ETDEWEB)

Su, Yuhua, E-mail: yuhua.su@j-parc.jp [J-PARC Center, Japan Atomic Energy Agency, 2-4 Shirakata, Tokai, Ibaraki 319-1195 (Japan); Oikawa, Kenichi; Harjo, Stefanus; Shinohara, Takenao; Kai, Tetsuya; Harada, Masahide; Hiroi, Kosuke [J-PARC Center, Japan Atomic Energy Agency, 2-4 Shirakata, Tokai, Ibaraki 319-1195 (Japan); Zhang, Shuoyuan; Parker, Joseph Don [Neutron R& D Division, CROSS-Tokai, 162-1 Shirakata, Tokai, Ibaraki 319-1106 (Japan); Sato, Hirotaka [Faculty of Engineering, Hokkaido University, Sapporo 060-8628 (Japan); Shiota, Yoshinori; Kiyanagi, Yoshiaki [Graduate School of Engineering, Nagoya University, Nagoya, Aichi 464-8603 (Japan); Tomota, Yo [Research Center for Strategic Materials, National Institute for Materials Science, Tsukuba 305-0047 (Japan)

2016-10-15

Neutron Bragg-edge transmission imaging makes it possible to quantitatively visualize the two-dimensional distribution of microstructure within a sample. In order to examine its application to engineering products, time-of-flight Bragg-edge transmission imaging experiments using a pulsed neutron source were performed for plastically bent plates composed of a ferritic steel and a duplex stainless steel. The non-homogeneous microstructure distributions, such as texture, crystalline size, phase volume fraction and residual elastic strain, were evaluated for the cross sections of the bent plates. The obtained results were compared with those by neutron diffraction and electron back scatter diffraction, showing that the Bragg-edge transmission imaging is powerful for engineering use.

Development of the apparatus for measuring magnetic properties of electrical steel sheets in arbitrary directions under compressive stress normal to their surface

Directory of Open Access Journals (Sweden)

Yoshitaka Maeda

2017-05-01

Full Text Available In designing motors, one must grasp the magnetic properties of electrical steel sheets considering actual conditions in motors. Especially important is grasping the stress dependence of magnetic power loss. This paper describes a newly developed apparatus to measure two-dimensional (2-D magnetic properties (properties under the arbitrary alternating and the rotating flux conditions of electrical steel sheets under compressive stress normal to the sheet surface. The apparatus has a 2-D magnetic excitation circuit to generate magnetic fields in arbitrary directions in the evaluation area. It also has a pressing unit to apply compressive stress normal to the sheet surface. During measurement, it is important to apply uniform stress throughout the evaluation area. Therefore, we have developed a new flux density sensor using needle probe method. It is composed of thin copper foils sputtered on electrical steel sheets. By using this sensor, the stress can be applied to the surface of the specimen without influence of this sensor. This paper described the details of newly developed apparatus with this sensor, and measurement results of iron loss by using are shown.

Multilayer graphene for long-term corrosion protection of stainless steel bipolar plates for polymer electrolyte membrane fuel cell

DEFF Research Database (Denmark)

Stoot, Adam Carsten; Camilli, Luca; Spiegelhauer, Susie Ann

2015-01-01

Abstract Motivated by similar investigations recently published (Pu et al., 2015), we report a comparative corrosion study of three sets of samples relevant as bipolar plates for polymer electrolyte fuel cells: stainless steel, stainless steel with a nickel seed layer (Ni/SS) and stainless steel...

Electron beam cladding of titanium on stainless steel plate

International Nuclear Information System (INIS)

Tomie, Michio; Abe, Nobuyuki; Yamada, Masanori; Noguchi, Shuichi.

1990-01-01

Fundamental characteristics of electron beam cladding was investigated. Titanium foil of 0.2mm thickness was cladded on stainless steel plate of 3mm thickness by scanning electron beam. Surface roughness and cladded layer were analyzed by surface roughness tester, microscope, scanning electron microscope and electron probe micro analyzer. Electron beam conditions were discussed for these fundamental characteristics. It is found that the energy density of the electron beam is one of the most important factor for cladding. (author)

Striation-free fibre laser cutting of mild steel sheets

Energy Technology Data Exchange (ETDEWEB)

Sobih, M.; Crouse, P.L.; Li, L. [University of Manchester, Laser Processing Research Centre, School of Mechanical, Aerospace and Civil Engineering, Sackville Street Building, P.O. Box 88, Manchester (United Kingdom)

2008-01-15

High-power laser cutting is extensively used in many industrial applications. An important weakness of this process is the formation of striations, i.e. regular lines on the cut surface, which lowers the quality of the surfaces produced. The elimination of striation formation is thus of considerable importance, since it could open a variety of novel high-precision applications. This study presents the initial results of a laser cutting study using a 1 kW single-mode fibre laser, a relative newcomer in the field of laser metal cutting. Striation-free laser cuts are demonstrated when cutting 1 mm thick mild steel sheets. (orig.)

Diffusion of Nickel into Ferritic Steel Interconnects of Solid Oxide Fuel/Electrolysis Stacks

DEFF Research Database (Denmark)

Molin, Sebastian; Chen, Ming; Bowen, Jacob R.

2013-01-01

diffusion of nickel from the Ni/YSZ electrode or the contact layer into the interconnect plate. Such diffusion can cause austenization of the ferritic structure and could possibly alter corrosion properties of the steel. Whereas this process has already been recognized by SOFC stack developers, only...... a limited number of studies have been devoted to the phenomenon. Here, diffusion of Ni into ferritic Crofer 22 APU steel is studied in a wet hydrogen atmosphere after 250 hours of exposure at 800 °C using Ni-plated (~ 10 micron thick coatings) sheet steel samples as a model system. Even after...... this relatively short time all the metallic nickel in the coating has reacted and formed solid solutions with iron and chromium. Diffusion of Ni into the steel causes formation of the austenite FCC phase. The microstructure and composition of the oxide scale formed on the sample surface after 250 hours is similar...

Mechanical properties and corrosion resistance of nitrided or oxinitrided, and powder painted regular and interstitial free (IF) drawing steel sheet

Energy Technology Data Exchange (ETDEWEB)

Rogalski, Z.; Latas, Z. [Instytut Mechaniki Precyzyjnej, ul. Duchnicka 3, 01-796 Warszawa (Poland)

2004-06-01

Specimens of 0.8 mm thick regular and interstitial free (IF) drawing steel sheet have been nitrided in fluidised bed for 2 hours at 620 C and 560 C with and without a post-oxidation, and slow and accelerated cooling. As a result, surface hardness, yield and tensile strength of the sheets increased considerably without a critical loss of ductility. Resistance welds between the sheets did not lose their original strength after nitriding-oxinitriding. Nitrided-oxinitrided at 620 C and then powder painted sheets, as compared with powder painted raw sheets, were more corrosion resistant in neutral salt spray and climatic tests. Some mechanical and anticorrosion properties of the IF steel sheet that had undergone the nitriding-oxinitriding processes were definitely better than those of equally processed regular steel sheet. (Abstract Copyright [2004], Wiley Periodicals, Inc.) [German] Proben aus 0,8 mm dickem Blech aus Ziehmassenstahl sowie aus Ziehstahl ohne interstitiel geloeste Legierungsanteile (IF), werden im Wirbelbett in 2 Stunden bei 620 und 560 {sup o}C nitriert mit nachfolgenden Oxidierung sowie alternativ ohne Oxidierung und mit langsamer und beschleunigter Abkuehlung. Infolge dessen nehmen die Haerte, die Dehngrenze und die Zugfestigkeit der Bleche zu, ohne kritischen Zaehigkeitsverlust. Die Widerstandsschweisswulste zwischen den Blechen nach dem Nitrieren-Oxinitrieren haben nicht an Festigkeit verloren. Die bei 620 {sup o}C nitrierten-oxinitrierten und nachfolgend mit Pulverlack beschichteten Bleche sind bei den Versuchen in Salznebel und bei klimatischen Versuchen korrosionbestaendiger im Vergleich mit den mit nur Pulverlack beschichteten Rohblechen. Manche der mechanischen und korrosionsverhalten betreffenden Eigenschaften der Bleche aus IF-Staehle sind entscheidend besser als fuer das ebenso behandelte Blech aus Ziehmassenstahl. (Abstract Copyright [2004], Wiley Periodicals, Inc.)

Effect of material flow on joint strength in activation spot joining of Al alloy and steel sheets

International Nuclear Information System (INIS)

Watanabe, Goro; Yogo, Yasuhiro; Takao, Hisaaki

2014-01-01

A new joining method for dissimilar metal sheets was developed where a rotated consumable rod of Al alloy is pressed onto an Al alloy sheet at the part overlapped with a mild steel sheet. The metal flow in the joining region is increased by the through-hole in the Al sheet and consumable Al rod. The rod creates the joint interface and pads out of the thinly joined parts through pressing. This produces a higher joint strength than that of conventional friction stir spot welding. Measurements of the joint interface showed the presence of a 5-10 nm thick amorphous layer consisting of Al and Mg oxides

Lubricant Test Methods for Sheet Metal Forming

DEFF Research Database (Denmark)

Bay, Niels; Olsson, David Dam; Andreasen, Jan Lasson

2008-01-01

appearing in different sheet forming operations such as stretch forming, deep drawing, ironing and punching. The laboratory tests have been especially designed to model the conditions in industrial production. Application of the tests for evaluating new lubricants before introducing them in production has......Sheet metal forming of tribologically difficult materials such as stainless steel, Al-alloys and Ti-alloys or forming in tribologically difficult operations like ironing, punching or deep drawing of thick plate requires often use of environmentally hazardous lubricants such as chlorinated paraffin...... oils in order to avoid galling. The present paper describes a systematic research in the development of new, environmentally harmless lubricants focusing on the lubricant testing aspects. A system of laboratory tests has been developed to study the lubricant performance under the very varied conditions...

The effect of different rutile electrodes on mechanical properties of underwater wet welded AH-36 steel plates

Science.gov (United States)

Winarto, Winarto; Purnama, Dewin; Churniawan, Iwan

2018-04-01

Underwater welding is an important role in the rescue of ships and underwater structures, in case of emergency. In this study, the marine steel plates used are AH-36 steel as parent material. This type of steel is included in the High Strength Low Alloy (HSLA). Electrodes used for welding AH-36 steel plates are commonly the E6013 and E 7024 which are the type of based rutile electrodes. Those electrodes are widely available on the market and they would be compared with the original electrode for underwater which is the type of E7014 with the trade name of Broco UW-CS-1. Welding method used is Shielding Metal Arc Welding (SMAW) with the variation of 5 m and 10 m underwater depth and also varied with the electric current of 120A, 140A and 250A. It was found that hardness value of increased in the area of weld metal and HAZ. HAZ also tends to have the highest hardness compared to both of weld metal and base metal. Non destructive test by radiographed test (RT) on welds showed that there are found welding defects in the form of incomplete penetration on all variations of welding parameters, but there is no porosity defect detected. The results of the hardness tests of underwater wet welded steel plates show that the hardness value of both rutile electrodes (E6013 and E 7024) is apparently similar hardness value compared with the existing commercial electrode (E7014 of Broco UW-CS- 1). The tensile test results of underwater wet welded steel plates show that the use of rutile electrode of E6013 gives a better tensile properties than other rutile electrodes.

Experimental Study on Welded Headed Studs Used In Steel Plate-Concrete Composite Structures Compared with Contactless Method of Measuring Displacement

Science.gov (United States)

Kisała, Dawid; Tekieli, Marcin

2017-10-01

Steel plate-concrete composite structures are a new innovative design concept in which a thin steel plate is attached to the reinforced concrete beam by means of welded headed studs. The comparison between experimental studies and theoretical analysis of this type of structures shows that their behaviour is dependent on the load-slip relationship of the shear connectors used to ensure sufficient bond between the concrete and steel parts of the structure. The aim of this paper is to describe an experimental study on headed studs used in steel plate-concrete composite structures. Push-out tests were carried out to investigate the behaviour of shear connectors. The test specimens were prepared according to standard push-out tests, however, instead of I-beam, a steel plate 16 mm thick was used to better reflect the conditions in the real structure. The test specimens were produced in two batches using concrete with significantly different compressive strength. The experimental study was carried out on twelve specimens. Besides the traditional measurements based on LVDT sensors, optical measurements based on the digital image correlation method (DIC) and pattern tracking methods were used. DIC is a full-field contactless optical method for measuring displacements in experimental testing, based on the correlation of the digital images taken during test execution. With respect to conventional methods, optical measurements offer a wider scope of results and can give more information about the material or construction behaviour during the test. The ultimate load capacity and load-slip curves obtained from the experiments were compared with the values calculated based on Eurocodes, American and Chinese design specifications. It was observed that the use of the relationships developed for the traditional steel-concrete composite structures is justified in the case of ultimate load capacity of shear connectors in steel plate-concrete composite structures.

Review on Electroless Plating Ni-P Coatings for Improving Surface Performance of Steel

Science.gov (United States)

Zhang, Hongyan; Zou, Jiaojuan; Lin, Naiming; Tang, Bin

2014-04-01

Electroless plating has been considered as an effective approach to provide protection and enhancement for metallic materials with many excellent properties in engineering field. This paper begins with a brief introduction of the fundamental aspects underlying the technological principles and conventional process of electroless nickel-phosphorus (Ni-P) coatings. Then this paper discusses different electroless nickel plating, including binary plating, ternary composite plating and nickel plating with nanoparticles and rare earth, with the intention of improving the surface performance on steel substrate in recent years in detail. Based on different coating process, the varied features depending on the processing parameters are highlighted. Separately, diverse preparation techniques aiming at improvement of plating efficiency are summarized. Moreover, in view of the outstanding performance, such as corrosion resistance, abrasive resistance and fatigue resistance, this paper critically reviews the behaviors and features of various electroless coatings under different conditions.

A System of Test Methods for Sheet Metal Forming Tribology

DEFF Research Database (Denmark)

Bay, Niels; Olsson, David Dam; Andreasen, Jan Lasson

2007-01-01

Sheet metal forming of tribologically difficult materials such as stainless steel, Al-alloys and Ti-alloys or forming in tribologically difficult operations like ironing, punching or deep drawing of thick plate requires often use of environmentally hazardous lubricants such as chlorinated paraffin...... oils in order to avoid galling. The present paper describes a systematic research in the development of new, environmentally harmless lubricants focusing on the lubricant testing aspects. A system of laboratory tests has been developed to study the lubricant performance under the very varied conditions...... appearing in different sheet forming operations such as stamping, deep drawing, ironing and punching. The laboratory tests have been especially designed to model the conditions in industrial production....

AIS/DOE Technology Roadmap Program: Strip Casting: Anticipating New Routes To Steel Sheet

Energy Technology Data Exchange (ETDEWEB)

Prof. Alan W. Camb; Prof. Anthony Rollett

2001-08-31

To determine the potential for strip casting in the steel industry and to develop the fundamental knowledge necessary to allow the role of strip casting in the modern steel industry to be understood. Based upon a study of carbon steel strip castings that were either produced for the program at British Steel or were received from a pre-commercial production machine, the following conclusions were made. Strip casting of carbon steels is technically feasible for sheet material from slightly less than 1 mm thick to 3 mm thick, and, assuming that it is economically viable, it will be first applied in carbon steel markets that do not require stringent surface quality or extensive forming. The potential of strip casting as a casting process to be developed for steel castings is very high as the cast strip has some very novel characteristics. Direct cast carbon strip has better surface quality, shape and profile than any other casting process currently available. The more rapidly solidified structure of direct cast strip tends to be strong with low ductility; however, with adequate thermal treatment, it is possible to develop a variety of properties from the same grade. The process is more amenable at this time to production tonnages per year of the order of 500,000 tons and as such will first find niche type applications. This technology is an additional technology for steel production and will be in addition to, rather than a replacement for, current casting machines.

MLEP-Fail calibration for 1/8 inch thick cast plate of 17-4 steel.

Energy Technology Data Exchange (ETDEWEB)

Corona, Edmundo [Sandia National Lab. (SNL-NM), Albuquerque, NM (United States)

2018-02-01

The purpose of the work presented in this memo was to calibrate the Sierra material model Multilinear Elastic-Plastic Hardening Model with Failure (MLEP-Fail) for 1/8 inch thick cast plate of 17-4 steel. The calibration approach is essentially the same as that recently used in a previous memo using data from smooth and notched tensile specimens. The notched specimens were manufactured with three notch radii R = 1=8, 1/32 and 1/64 inches. The dimensions of the smooth and notched specimens are given in the prints in Appendix A. Two cast plates, Plate 3 and Plate 4, with nominally identical properties were considered.

The bipolar plate of AISI 1045 steel with chromized coatings prepared by low-temperature pack cementation for proton exchange membrane fuel cell

Science.gov (United States)

Bai, Ching-Yuan; Wen, Tse-Min; Hou, Kung-Hsu; Ger, Ming-Der

The low-temperature pack chromization, a reforming pack cementation process, is employed to modify AISI 1045 steel for the application of bipolar plates in PEMFC. The process is conducted to yield a coating, containing major Cr-carbides and minor Cr-nitrides, on the substrate in view of enhancing the steel's corrosion resistance and lowering interfacial contact resistance between the bipolar plate and gas diffusion layer. Electrical discharge machining and rolling approach are used as the pretreatment to produce an activated surface on the steel before pack chromization process to reduce operating temperatures and increase deposition rates. The rolled-chromized steel shows the lowest corrosion current density, 3 × 10 -8 A cm -2, and the smallest interfacial contact resistance, 5.9 mΩ cm 2, at 140 N cm -2 among all tested steels. This study clearly states the performance of 1045 carbon steel modified by activated and low-temperature pack chromization processes, which possess the potential to be bipolar plates in the application of PEMFC.

Characteristics of martensite as a function of the M{sub s} temperature in low-carbon armour steel plates

Energy Technology Data Exchange (ETDEWEB)

Maweja, Kasonde, E-mail: mawejak@yahoo.fr [Council for Scientific and Industrial Research, CSIR, Materials Science and Manufacturing, PO Box 395, Pretoria 0001 (South Africa); Department of Materials Science and Metallurgical Engineering, University of Pretoria, Pretoria 0002 (South Africa); Stumpf, Waldo [Department of Materials Science and Metallurgical Engineering, University of Pretoria, Pretoria 0002 (South Africa); Berg, Nic van der [Department of Physics, University of Pretoria, Pretoria 0002 (South Africa)

2009-08-30

The microstructure, morphology, crystal structure and surface relief of martensite in a number of experimental armour steel plates with different M{sub s} temperatures were analysed. Atomic force microscopy, thin foil transmission electron microscopy and scanning electron microscopy allowed the identification of three groups of low-carbon martensitic armour steels. The investigation showed that the size of individual martensite products (plates or packets, laths or blocks) increases as the M{sub s} temperature increases. Comparison of ballistic performances suggests that the morphology (plate or lath) and size of the individual martensite products dictate the effective 'grain size' in resisting fracture or perforation due to ballistic impact.

Experimental investigation into the coupling effects of magnetic field, temperature and pressure on electrical resistivity of non-oriented silicon steel sheet

Science.gov (United States)

Xiao, Lijun; Yu, Guodong; Zou, Jibin; Xu, Yongxiang

2018-05-01

In order to analyze the performance of magnetic device which operate at high temperature and high pressure, such as submersible motor, oil well transformer, the electrical resistivity of non-oriented silicon steel sheets is necessary for precise analysis. But the reports of the examination of the measuring method suitable for high temperature up to 180 °C and high pressure up to 140 MPa are few. In this paper, a measurement system based on four-probe method and Archimedes spiral shape measurement specimens is proposed. The measurement system is suitable for measuring the electrical resistivity of unconventional specimens under high temperature and high pressure and can simultaneously consider the influence of the magnetic field on the electrical resistivity. It can be seen that the electrical resistivity of the non-oriented silicon steel sheets will fluctuate instantaneously when the magnetic field perpendicular to the conductive path of the specimens is loaded or removed. The amplitude and direction of the fluctuation are not constant. Without considering the effects of fluctuations, the electrical resistivity of the non-oriented silicon steel sheets is the same when the magnetic field is loaded or removed. And the influence of temperature on the electrical resistivity of the non-oriented silicon steel sheet is still the greatest even though the temperature and the pressure are coupled together. The measurement results also show that the electrical resistivity varies linearly with temperature, so the temperature coefficient of resistivity is given in the paper.

Evaluation of the nugget diameter in spot welded joints between two steel sheets by means of a potential drop technique

International Nuclear Information System (INIS)

Tohmyoh, Hironori; Ikarashi, Hidetomo; Matsui, Yoichi; Hasegawa, Yuta; Obara, Satoshi

2015-01-01

A potential drop technique which utilizes the electrical circuit used in resistance spot welding is reported. Spot welded samples comprising two steel sheets were inserted between the two Cu electrodes and a constant direct current was supplied between the electrodes. The potential drop between two points, one on each electrode, was determined by analysis for various values of nugget diameter and various values of the contact resistance between the Cu electrodes and the steel sheet sample. The nugget diameter of the spot welded joint could be quantitatively evaluated from the measured potential drop and the equation obtained from the analysis. (paper)

Evaluation of the nugget diameter in spot welded joints between two steel sheets by means of a potential drop technique

Science.gov (United States)

Tohmyoh, Hironori; Ikarashi, Hidetomo; Matsui, Yoichi; Hasegawa, Yuta; Obara, Satoshi

2015-08-01

A potential drop technique which utilizes the electrical circuit used in resistance spot welding is reported. Spot welded samples comprising two steel sheets were inserted between the two Cu electrodes and a constant direct current was supplied between the electrodes. The potential drop between two points, one on each electrode, was determined by analysis for various values of nugget diameter and various values of the contact resistance between the Cu electrodes and the steel sheet sample. The nugget diameter of the spot welded joint could be quantitatively evaluated from the measured potential drop and the equation obtained from the analysis.

Zr-based conversion layer on Zn-Al-Mg alloy coated steel sheets: insights into the formation mechanism

International Nuclear Information System (INIS)

Lostak, Thomas; Maljusch, Artjom; Klink, Björn; Krebs, Stefan; Kimpel, Matthias; Flock, Jörg; Schulz, Stephan; Schuhmann, Wolfgang

2014-01-01

Zr-based conversion layers are considered as environmentally friendly alternatives replacing trication phosphatation in the automotive industry. Based on excellent electronic barrier properties they provide an effective corrosion protection of the metallic substrate. In this work, thin protective layers were grown on novel Zn-Al-Mg alloy coated steel sheets by increasing the local pH-value at the sample surface leading to deposition of a Zr-based conversion layer. For this purpose Zn-Al-Mg alloy (ZM) coated steel sheets were treated in an aqueous model conversion solution containing well-defined amounts of hexafluorozirconic acid (H 2 ZrF 6 ) and characterized after different immersion times with SKPFM and field emission SEM (FE-SEM)/EDX techniques. A deposition mechanism of Zr-based conversion coatings on microstructural heterogeneous Zn-Al-Mg alloy surfaces was proposed

Comparison between wire mesh and plate electrodes during Wide-pattern machining on invar fine sheet using through-mask electrochemical micromachining

Energy Technology Data Exchange (ETDEWEB)

Chun, Kwang-ho; Jin, Da-som; Kim, Seong-hyun; Lee, Eun-sang [Inha University, Incheon (Korea, Republic of)

2017-04-15

Many research on the fabrication of Organic light emitting diodes (OLED) shadow masks with high resolution have been carried out because of the development of the smart-display industry. It is the parts of display panel which has millions of micro holes on invar (Fe- Ni) fine sheet. Various techniques such as laser machining, chemical etching and Electrochemical micro-machining (EMM) are used to produce micro-hole arrays. In this study, Through-mask electrochemical machining (TMEMM) combine with portion of photolithography process was applied to fabricate micro-hole arrays on invar fine sheet. The sheet was coated with dry film photoresist. Two types of electrode, plate and mesh, was used to compare the influence of electrode type. The sheet was coated with dry film photoresist with micro- sized through holes. The results were compared in regard to uniformity and taper angle. Compared with the plate electrode, the mesh electrode has better uniformity and taper angle which is important criteria of OLED shadow mask. These results could be used to improve TMEMM for invar fine sheet when it is applied to fabricate micro-hole arrays and help to obtain optical uniformity and desired taper angles.

Microstructure Evolution During Stainless Steel-Copper Vacuum Brazing with a Ag/Cu/Pd Filler Alloy: Effect of Nickel Plating

Science.gov (United States)

Choudhary, R. K.; Laik, A.; Mishra, P.

2017-03-01

Vacuum brazing of stainless steel and copper plates was done using a silver-based filler alloy. In one set of experiments, around 30-µm-thick nickel coatings were electrochemically applied on stainless steel plates before carrying out the brazing runs and its effect in making changes in the braze-zone microstructure was studied. For brazing temperature of 830 °C, scanning electron microscopy examination of the braze-zone revealed that relatively sound joints were obtained when brazing was done with nickel-coated stainless steel than with uncoated one. However, when brazing of nickel-coated stainless steel and copper plates was done at 860 °C, a wide crack appeared in the braze-zone adjacent to copper side. Energy-dispersive x-ray analysis and electron microprobe analysis confirmed that at higher temperature, the diffusion of Cu atoms from copper plate towards the braze-zone was faster than that of Ni atoms from nickel coating. Helium leak rate of the order 10-11 Pa m3/s was obtained for the crack-free joint, whereas this value was higher than 10-4 Pa m3/s for the joint having crack. The shear strength of the joint was found to decrease considerably due to the presence of crack.

Tribological study in roll forming of lean duplex stainless steel sheets

DEFF Research Database (Denmark)

Nielsen, Peter Søe; Nielsen, Morten Strogaard; Bay, Niels

2012-01-01

. Production tests show that galling can be a problem but pick-up formation on the tools seems to reach a consistent level. Improvements to tool surfaces and lubricant quality are proposed with a view to optimizing the tribo-system in order to increase the produced length before galling initiates and tool...... are relatively low and surface expansion is more or less non-existent, long roll forming production runs imply large sliding/contact lengths due to relative movement between steel strip and rolls. This requires an efficient tribological system to prevent pick-up formation on the forming tools. The present work...... focus on tribological issues are galling and pick-up formation as well as tool life in roll forming of stainless duplex steel sheets. The roll forming process is exemplified by production of an s-shaped profile used in interlock carcass production for flexible pipes used in off-shore oil extraction...

Experimental study and calculation of boiling heat transfer on steel plates during runout table operation

International Nuclear Information System (INIS)

Liu, Z.D.; Fraser, D.; Samarasekera, I.V.

2002-01-01

Within a hot strip steel mill, red hot steel is hot rolled into a long continuous slab that is led onto what is called the runout table. Temperatures of the steel at the beginning of this table are around 900 o C. Above and below the runout table are banks of water jets, sprays or water curtains that rapidly cool the steel slab. The heat transfer process itself may be considered one of the most complicated in the industrial world. The cooling process that occurs on the runout table is crucial and governs the final mechanical properties and flatness of a steel strip. However, very limited data of industrial conditions has been available and that which is available is poorly understood. To study heat transfer during runout table cooling, an industrial scale pilot runout table facility was constructed at the University of British Columbia (UBC). This paper describes the experimental details, data acquisition and data handling techniques for steel plates during water jet impingement cooling by one circular water jet from industrial headers. The effect of cooling water temperature and initial steel plate temperature as well as varying water jet diameters on heat transfer was systematically investigated. A two-dimensional finite element scheme based inverse heat conduction model was developed to calculate surface heat transfer coefficients along the impinging surface. Heat flux curves at the stagnation area were obtained for selected tests. A quantitative relationship between adjustable processing parameters and heat transfer coefficients along the impinging surface during runout table operation is discussed. The results of the study were used to upgrade an extensive process model developed at UBC. The model ties in the cooling rate and hence two dimensional temperature gradients to the resulting microstructure and final mechanical properties of the steel. This process model is widely used by major steel industries in Canada and the United States. (author)

Prediction of deformations of steel plate by artificial neural network in forming process with induction heating

International Nuclear Information System (INIS)

Nguyen, Truong Thinh; Yang, Young Soo; Bae, Kang Yul; Choi, Sung Nam

2009-01-01

To control a heat source easily in the forming process of steel plate with heating, the electro-magnetic induction process has been used as a substitute of the flame heating process. However, only few studies have analyzed the deformation of a workpiece in the induction heating process by using a mathematical model. This is mainly due to the difficulty of modeling the heat flux from the inductor traveling on the conductive plate during the induction process. In this study, the heat flux distribution over a steel plate during the induction process is first analyzed by a numerical method with the assumption that the process is in a quasi-stationary state around the inductor and also that the heat flux itself greatly depends on the temperature of the workpiece. With the heat flux, heat flow and thermo-mechanical analyses on the plate to obtain deformations during the heating process are then performed with a commercial FEM program for 34 combinations of heating parameters. An artificial neural network is proposed to build a simplified relationship between deformations and heating parameters that can be easily utilized to predict deformations of steel plate with a wide range of heating parameters in the heating process. After its architecture is optimized, the artificial neural network is trained with the deformations obtained from the FEM analyses as outputs and the related heating parameters as inputs. The predicted outputs from the neural network are compared with those of the experiments and the numerical results. They are in good agreement

Thermo-mechanical treatment of the Cr-Mo constructional steel plates with Nb, Ti and B additions

International Nuclear Information System (INIS)

Adamczyk, J.; Opiela, M.

2002-01-01

Results of investigations of the influence of parameters of thermomechanical treatment, carried out by rolling with controlled recrystallization, on the microstructure and mechanical properties of Cr-Mo constructional steel with Nb, Ti and B microadditions, destined for the manufacturing of weldable heavy plates, are presented. These plates show a yield point of over 960 MPa after heat treatment. Two variants of thermomechanical treatment were worked out, based on the obtained results of investigations, when rolling a plate 40 mm thick in several passes to a plate 15 mm thick in a temperature range from 1100 to 900 o C. It was found that the lack of complete recrystallization of the austenite in the first rolling variant, leads to localization of plastic deformation in form of shear bands. There exists a segregation of MC-type carbides and alloying elements in these bands, causing a distinctive reduction of the crack resistance of the steel, as also a disadvantageous anisotropy of plastic properties of plate after tempering. For plates rolled under the same conditions, using a retention shield, a nearly three times higher impact energy in - 40 o C was obtained, as also only a slight anisotropy of plastic properties, saving the required mechanical properties. (author)

Travel to Steel Warehouse Inc., Southbend, Indiana. Trip report, May 4, 1995

International Nuclear Information System (INIS)

Hill, N.F.

1995-01-01

On May 4, 1995 the author visited a steel plate and coil, cold reduction facility at Steel Warehouse Inc. located in South Bend, Indiana about 150 miles from Argonne. Some very interesting facts were learned about cold reduction of hot rolled steel during this visit. The company selected is only a cold reduction mill and buys steel from a number of steel producers. The author spent a total of about three hours with these people, and this included a tour of their pickling line, the small cold reduction mill which at present is limited to 15.5 in width maximum, and their large cold reduction mill which produces sheet and coil up to 72 in. wide. Some of the things that were learned, that will have an impact on the production of the Atlas steel plates are given here. (1) Hot rolled coils have some inherent, interesting, characteristics that must be taken into consideration when being cold reduced. (2) The monitoring of the coil thickness is only done along the center line of the coil, this has a serious impact on QC of plates cut from this coil for a number of reasons. (3) Hot rolled coils of steel in this particular instance may come from a number of different sources. This could cause problems if magnetic permeability is a serious issue. It was the author's impression that this facility is fairly typical of what one might expect from any similar facility

Importance of punching and workability in non-oriented electrical steel sheets

International Nuclear Information System (INIS)

Kurosaki, Yousuke; Mogi, Hisashi; Fujii, Hiroyasu; Kubota, Takeshi; Shiozaki, Morio

2008-01-01

In order to reduce energy loss in motors, the use of high-efficiency non-oriented electrical steel sheets and an optimal motor core design are important. It is also crucial to minimize the deterioration of magnetic properties during the motor core manufacturing process. Accordingly, this report evaluates the effects of cutting and clamping methods on the deterioration factors of motor cores. Magnetic properties are largely influenced by both cutting and clamping methods. While it is difficult to avoid cutting and clamping altogether, it is necessary to adopt suitable production conditions and minimize the deterioration involved

A crack arrest test using a toughness gradient steel plate

International Nuclear Information System (INIS)

Okamura, H.; Yagawa, G.; Urabe, Y.; Satoh, M.; Sano, J.

1995-01-01

Pressurized thermal shock (PTS) is a phenomenon that can occur in the reactor pressure vessels (RPVs) with internal pressure and is one of the most severe stress conditions that can be applied to the vessel. Preliminary research has shown that no PTS concern is likely to exist on Japanese RPVs during their design service lives. However, public acceptance of vessel integrity requires analyses and experiment in order to establish an analytical method and a database for life extension of Japanese RPVs. The Japanese PTS integrity study was carried out from FY 1983 to FY 1991 as a national project by Japan Power Engineering and Inspection Corporation (JAPEIC) under contract with Ministry of International Trade and Industry (MITI) in cooperation with LWR utilities and vendors. Here, a crack arrest test was carried out using a toughness gradient steel plate with three layers to study the concept of crack arrest toughness. Four-point bending load with thermal shock was applied to the large flat plate specimen with a surface crack. Five crack initiations and arrests were observed during the test and the propagated crack bifurcated. Finally, cracks were arrested at the boundary of the first and the second layer, except for a small segment of the crack. The first crack initiation took place slightly higher than the lower bound of K Ic data obtained by ITCT specimens. That is, the K IC concept for brittle crack initiation was verified for heavy section steel plates. The first crack arrest took place within the scatter band of K Ia and K Id data for the first layer. That is, the K Ia concept appears applicable for crack arrest of a short crack jump

Laser cutting of steel plates up to 100 mm in thickness with a 6-kW fiber laser for application to dismantling of nuclear facilities

Science.gov (United States)

Shin, Jae Sung; Oh, Seong Yong; Park, Hyunmin; Chung, Chin-Man; Seon, Sangwoo; Kim, Taek-Soo; Lee, Lim; Lee, Jonghwan

2018-01-01

A cutting study with a high-power ytterbium-doped fiber laser was conducted for the dismantling of nuclear facilities. Stainless steel and carbon steel plates of various thicknesses were cut at a laser power of 6-kW. Despite the use of a low output of 6-kW, the cutting was successful for both stainless steel and carbon steel plates of up to 100 mm in thickness. In addition, the maximum cutting speeds against the thicknesses were obtained to evaluate the cutting performance. As representative results, the maximum cutting speeds for a 60-mm thickness were 72 mm/min for the stainless steel plates and 35 mm/min for the carbon steel plates, and those for a 100-mm thickness were 7 mm/min for stainless steel and 5 mm/min for carbon steel plates. These results show an efficient cutting capability of about 16.7 mm by kW, whereas other groups have shown cutting capabilities of ∼10 mm by kW. Moreover, the maximum cutting speeds were faster for the same thicknesses than those from other groups. In addition, the kerf widths of 60-mm and 100-mm thick steels were also obtained as another important parameter determining the amount of secondary waste. The front kerf widths were ∼1.0 mm and the rear kerf widths were larger than the front kerf widths but as small as a few millimeters.

Light alloys as substrate material for bipolar plates; Leichtmetall-Legierungen als Substrat fuer Bipolarplatten

Energy Technology Data Exchange (ETDEWEB)

Schicke, R. [PSFU GmbH, Wernigerode (Germany)

2008-07-01

Light alloys as substrate material for bipolar plates in fuel cells offer a number of advantages compared to stainless steel sheets. First, the specific weight is smaller, costs are lower, but also bulk properties like thermal and electric conductivities are much better than in the case of stainless steel. Regarding graphite polymer composite materials, the electric conductivity of light alloys again is much higher leading to a considerably lower internal resistance of the cells. Metal sheets, in general, are more attractive with respect to building up compact stacks with high power densities since metal sheets can be produced easily down to thicknesses of around 0.1 mm, whereby graphite composite materials most often have a thickness of at least around 2 mm. In addition, the economics of using light alloys as bipolar plate material is advantageous also for small and medium quantities of production (for instance making use of photochemical etching), but also for high volume production where both conventional techniques like stamping and also more advanced processes like hydroforming can be employed. A major challenge is the identification and technological control and improvement of surface modification / coating processes which lead to low ohmic contact resistances and a good corrosion protection under the electrochemical conditions within a fuel cell environment. Different coating technologies and the characteristics of several coatings will be discussed. (orig.)

Tailoring diffraction technique Rietveld method on residual stress measurements of cold-can oiled 304 stainless steel plates

International Nuclear Information System (INIS)

Parikin; Killen, P.; Anis, M.

2003-01-01

Tailoring of diffraction technique-Rietveld method on residual stress measurements of cold-canailed stainless steel 304 plates assuming the material is isotopic, the residual stress measurements using X-ray powder diffraction is just performed for a plane lying in a large angle. For anisotropic materials, the real measurements will not be represented by the methods. By Utilizing of all diffraction peaks in the observation region, tailoring diffraction technique-Rietveld analysis is able to cover the limitations. The residual stress measurement using X-ray powder diffraction tailored by Rietveld method, in a series of cold-canailed stainless steel 304 plates deforming; 0, 34, 84, 152, 158, 175, and 196 % reduction in thickness, have been reported. The diffraction data were analyzed by using Rietveld structure refinement method. Also, for all cold-canailed stainless steel 304 plates cuplikans, the diffraction peaks are broader than the uncanailed one, indicating that the strains in these cuplikans are inhomogeneous. From an analysis of the refined peak shape parameters, the average root-mean square strain, which describes the distribution of the inhomogeneous strain field, was calculated. Finally, the average residual stresses in cold-canailed stainless steel 304 plates were shown to be a combination effect of hydrostatic stresses of martensite particles and austenite matrix. The average residual stresses were evaluated from the experimentally determined average lattice strains in each phase. It was found the tensile residual stress in a cuplikan was maximum, reaching 442 MPa, for a cuplikan reducing 34% in thickness and minimum for a 196% cuplikan

Digital image rectification tool for metrification of gusset plate connections in steel truss bridges.

Science.gov (United States)

2009-03-01

A method was developed to obtain dimensional data from photographs for analyzing steel truss gusset plate : connections. The method relies on a software application to correct photographic distortion and to scale the : photographs for analysis. The a...

The bipolar plate of AISI 1045 steel with chromized coatings prepared by low-temperature pack cementation for proton exchange membrane fuel cell

Energy Technology Data Exchange (ETDEWEB)

Bai, Ching-Yuan; Ger, Ming-Der [Department of Chemistry and Materials Science and Engineering, Chung Cheng Institute of Technology, National Defense University, Tau-Yuan 335 (China); Wen, Tse-Min [School of Defense Science, Chung Cheng Institute of Technology, National Defense University, Tao-Yuan 335 (China); Hou, Kung-Hsu [Department of Power Vehicles and System Engineering, Chung Cheng Institute of Technology, National Defense University, Tao-Yuan 335 (China)

2010-02-01

The low-temperature pack chromization, a reforming pack cementation process, is employed to modify AISI 1045 steel for the application of bipolar plates in PEMFC. The process is conducted to yield a coating, containing major Cr-carbides and minor Cr-nitrides, on the substrate in view of enhancing the steel's corrosion resistance and lowering interfacial contact resistance between the bipolar plate and gas diffusion layer. Electrical discharge machining and rolling approach are used as the pretreatment to produce an activated surface on the steel before pack chromization process to reduce operating temperatures and increase deposition rates. The rolled-chromized steel shows the lowest corrosion current density, 3 x 10{sup -8} A cm{sup -2}, and the smallest interfacial contact resistance, 5.9 m{omega} cm{sup 2}, at 140 N cm{sup -2} among all tested steels. This study clearly states the performance of 1045 carbon steel modified by activated and low-temperature pack chromization processes, which possess the potential to be bipolar plates in the application of PEMFC. (author)

Proposal for the award of a contract for the supply of low-carbon steel sheets for the mqw quadrupole magnets

CERN Document Server

1999-01-01

This document concerns the award of a contract for the supply of 1000 tonnes of low-carbon steel sheets for the MQW quadrupole magnets. Following a market survey carried out among 53 firms in 16 Member States, a call for tenders (IT-2619/SL/LHC) was sent on 24 September 1999 to three firms in two Member States. By the closing date, CERN had received two tenders. The Finance Committee is invited to agree to the negotiation of a contract with COCKERILL-SAMBRE (BE) for the supply of 1000 tonnes of low-carbon steel sheets for the MQW quadrupole magnets for a total amount of 894 780 euros (1 423 870 Swiss francs), subject to revision for contractual deliveries after 31 December 2001, with an option for the supply of up to 200 tonnes of additional low-carbon steel sheets, for a total amount of 178 956 euros (284 774 Swiss francs), subject to revision for contractual deliveries after 31 December 2001, bringing the total amount to a maximum of 1 073 736 euros (1 708 644 Swiss francs). The above amounts in Swiss franc...

Proposal for the award of a contract for the supply of low-carbon steel sheets for LHC resistive dipole magnets

CERN Document Server

2001-01-01

This document concerns the award of a contract for the supply of 1 106 tonnes of low-carbon steel sheets for the MBW, MBXW and MCBW resistive dipole magnets for the LHC. Following a market survey (MS-2619/SL/LHC) carried out among 62 firms in sixteen Member States, a call for tenders (IT-2911/SL/LHC) was sent on 6 March 2001 to 11 firms in seven Member States. By the closing date, CERN had received one tender. The Finance Committee is invited to agree to the negotiation of a contract with the firm COCKERILL SAMBRE (BE), the only bidder, for the supply of 1 106 tonnes of low-carbon steel sheets for the MBW, MBXW and MCBW resistive dipole magnets for a total amount of 984 803 euros (1 511 328 Swiss francs), not subject to revision until 1 January 2003, with an option for the supply of up to 15% additional steel sheets, for a total amount of 147 720 euros (226 699 Swiss francs), not subject to revision until 1 January 2003, bringing the total amount to a maximum of 1 132 523 euros (1 738 027 Swiss francs), not s...

THE METHOD OF ROLL SURFACE QUALITY MEASUREMENT FOR CONTINUOUS HOT DIP ZINC COATED STEEL SHEET PRODUCTION LINE

Directory of Open Access Journals (Sweden)

Ki Yong Choi

2015-01-01

Full Text Available The present paper describes a developed analyzing system of roll surface during the process of continuous hot dip zinc coated steel sheet production line, in particular, adhering problem by transferred inclusions from roll to steel sheet surface during annealing process so called the pickup. The simulated test machine for coated roll surface in processing line has been designed and performed. The system makes it possible to analyze roll surface condition according to pickup phenomena from various roll coatings concerning operating conditions of hearth rolls in annealing furnace. The algorithm of fast pickup detection on surface is developed on the base of processing of several optical images of surface. The parameters for quality estimation of surface with pickups were developed. The optical system for images registration and image processing electronics may be used in real time and embed in processing line.

The relation between the amount of dissolved water and metals dissolved from stainless steel or aluminum plate in safflower oil

International Nuclear Information System (INIS)

Takasago, Masahisa; Takaoka, Kyo

1986-01-01

The amount of water dissolved in safflower oil at the frying temperature (180 deg C) was 518 ∼ 1012 ppm, allowing water to drop continuously (0.035 g/2 min) into the oil for 1 ∼ 3 h. When the oil was heated with metal plates under the same conditions, the amount of dissolved water in the oil increased more than in the absence of the metal plates. In case of stainless steel, the amount was 1.26 to 1.33 times, and with aluminum plates, 1.06 to 1.13 times the amount without plates. When these metal plates were heated with the oil under the above conditions, the water dissolved the metal of the plates into the oil. In case of stainless steel, iron dissolved from 0.17 to 0.77 ppm, nickel, 0.04 ppm and chromium, from 0.02 to 0.03 ppm. Similarly, the amount of aluminum dissolved from the aluminum plate was from 0.10 to 0.45 ppm. (author)

Relation between the amount of dissolved water and metals dissolved from stainless steel or aluminum plate in safflower oil

Energy Technology Data Exchange (ETDEWEB)

Takasago, Masahisa; Takaoka, Kyo

1986-12-01

The amount of water dissolved in safflower oil at the frying temperature (180 deg C) was 518 -- 1012 ppM, allowing water to drop continuously (0.035 g/2 min) into the oil for 1 -- 3 h. When the oil was heated with metal plates under the same conditions, the amount of dissolved water in the oil increased more than in the absence of the metal plates. In case of stainless steel, the amount was 1.26 to 1.33 times, and with aluminum plates, 1.06 to 1.13 times the amount without plates. When these metal plates were heated with the oil under the above conditions, the water dissolved the metal of the plates into the oil. In case of stainless steel, iron dissolved from 0.17 to 0.77 ppM, nickel, 0.04 ppM and chromium, from 0.02 to 0.03 ppM. Similarly, the amount of aluminum dissolved from the aluminum plate was from 0.10 to 0.45 ppM.

Underwater cutting of stainless steel plate and pipe for dismantling reactor pressure vessels

International Nuclear Information System (INIS)

Hamasaki, M.; Tateiwa, F.; Kanatani, F.; Yamashita, S.

1982-01-01

A consumable electrode water jet cutting technique is described. Satisfactory underwater cutting of 80mm stainless steel plate using a current of 2000A and at a water depth of 200mm has been demonstrated. The electrical requirements for this arc welding method applied to cutting were found to be approximately one third those required for conventional plasma arc cutting for the same thickness plate. An application of this technique might be found in the dismantling of atomic reactor pressure vessels, and parts of commercial atomic reactors. (author)

Adhesion, resistivity and structural, optical properties of molybdenum on steel sheet coated with barrier layer done by sol–gel for CIGS solar cells

Energy Technology Data Exchange (ETDEWEB)

Amouzou, Dodji, E-mail: dodji.amouzou@fundp.ac.be [Research Centre in Physics of Matter and Radiation (PMR), University of Namur (FUNDP), Rue de Bruxelles 61, 5000 Namur (Belgium); Dumont, Jacques [Research Centre in Physics of Matter and Radiation (PMR), University of Namur (FUNDP), Rue de Bruxelles 61, 5000 Namur (Belgium); Fourdrinier, Lionel; Richir, Jean-Baptiste; Maseri, Fabrizio [CRM-Group, Boulevard de Colonster, B 57, 4000 Liège (Belgium); Sporken, Robert [Research Centre in Physics of Matter and Radiation (PMR), University of Namur (FUNDP), Rue de Bruxelles 61, 5000 Namur (Belgium)

2013-03-01

Molybdenum films are investigated on stainless steel substrates coated with polysilazane based sol–gel and SiO{sub x} layers for flexible CIGS solar cell applications. Thermal stability of the multilayer has been studied. The thickness of polysilazane films are significantly reduced (17%) after heat treatment suggesting a thermal degradation. Four different microstructures were found for Mo films by varying argon total pressure from 2.6 × 10{sup −1} Pa to 2.6 Pa. It was shown that continuous films, low sheet resistance (0.5 Ω/□) and well facetted grains can be achieved when Mo films are deposited on heated substrates at homologous temperature, T of 0.2. - Highlights: ► Steel sheet is functionalized for Cu[Inx,Ga(1 − x)Se2] solar cells. ► Varying deposition pressure impacts the microstructure of Mo films. ► High thermal stability of the sol gel based barrier layer has been investigated. ► Low sheet resistance and continuous Mo films have been obtained at 550°C. ► Thermal stability of functionalized steel sheets at 550°C has been investigated.

Designing the Color of Hot-Dip Galvanized Steel Sheet Through Destructive Light Interference Using a Zn-Ti Liquid Metallic Bath

Science.gov (United States)

Levai, Gabor; Godzsák, Melinda; Török, Tamas I.; Hakl, Jozsef; Takáts, Viktor; Csik, Attila; Vad, Kalman; Kaptay, George

2016-07-01

The color of hot-dip galvanized steel sheet was adjusted in a reproducible way using a liquid Zn-Ti metallic bath, air atmosphere, and controlling the bath temperature as the only experimental parameter. Coloring was found only for samples cooled in air and dipped into Ti-containing liquid Zn. For samples dipped into a 0.15 wt pct Ti-containing Zn bath, the color remained metallic (gray) below a 792 K (519 °C) bath temperature; it was yellow at 814 K ± 22 K (541 °C ± 22 °C), violet at 847 K ± 10 K (574 °C ± 10 °C), and blue at 873 K ± 15 K (600 °C ± 15 °C). With the increasing bath temperature, the thickness of the adhered Zn-Ti layer gradually decreased from 52 to 32 micrometers, while the thickness of the outer TiO2 layer gradually increased from 24 to 69 nm. Due to small Al contamination of the Zn bath, a thin (around 2 nm) alumina-rich layer is found between the outer TiO2 layer and the inner macroscopic Zn layer. It is proven that the color change was governed by the formation of thin outer TiO2 layer; different colors appear depending on the thickness of this layer, mostly due to the destructive interference of visible light on this transparent nano-layer. A complex model was built to explain the results using known relationships of chemical thermodynamics, adhesion, heat flow, kinetics of chemical reactions, diffusion, and optics. The complex model was able to reproduce the observations and allowed making predictions on the color of the hot-dip galvanized steel sample, as a function of the following experimental parameters: temperature and Ti content of the Zn bath, oxygen content, pressure, temperature and flow rate of the cooling gas, dimensions of the steel sheet, velocity of dipping the steel sheet into the Zn-Ti bath, residence time of the steel sheet within the bath, and the velocity of its removal from the bath. These relationships will be valuable for planning further experiments and technologies on color hot-dip galvanization of steel

Zinc coated sheet steel for press hardening

Science.gov (United States)

Ghanbari, Zahra N.

Galvanized steels are of interest to enhance corrosion resistance of press-hardened steels, but concerns related to liquid metal embrittlement have been raised. The objective of this study was to assess the soak time and temperature conditions relevant to the hot-stamping process during which Zn penetration did or did not occur in galvanized 22MnB5 press-hardening steel. A GleebleRTM 3500 was used to heat treat samples using hold times and temperatures similar to those used in industrial hot-stamping. Deformation at both elevated temperature and room temperature were conducted to assess the coating and substrate behavior related to forming (at high temperature) and service (at room temperature). The extent of alloying between the coating and substrate was assessed on undeformed samples heat treated under similar conditions to the deformed samples. The coating transitioned from an α + Gamma1 composition to an α (bcc Fe-Zn) phase with increased soak time. This transition likely corresponded to a decrease in availability of Zn-rich liquid in the coating during elevated temperature deformation. Penetration of Zn into the substrate sheet in the undeformed condition was not observed for any of the processing conditions examined. The number and depth of cracks in the coating and substrate steel was also measured in the hot-ductility samples. The number of cracks appeared to increase, while the depth of cracks appeared to decrease, with increasing soak time and increasing soak temperature. The crack depth appeared to be minimized in the sample soaked at the highest soak temperature (900 °C) for intermediate and extended soak times (300 s or 600 s). Zn penetration into the substrate steel was observed in the hot-ductility samples soaked at each hold temperature for the shortest soak time (10 s) before being deformed at elevated temperature. Reduction of area and elongation measurements showed that the coated sample soaked at the highest temperature and longest soak time

75 FR 81308 - Stainless Steel Sheet And Strip From Germany, Italy, Japan, Korea, Mexico, And Taiwan

Science.gov (United States)

2010-12-27

...)] Stainless Steel Sheet And Strip From Germany, Italy, Japan, Korea, Mexico, And Taiwan AGENCY: United States... and strip from Germany, Italy, Japan, Korea, Mexico, and Taiwan. SUMMARY: The Commission hereby gives... strip from Germany, Italy, Japan, Korea, Mexico, and Taiwan would be likely to lead to continuation or...

Ag-polytetrafluoroethylene composite coating on stainless steel as bipolar plate of proton exchange membrane fuel cell

Energy Technology Data Exchange (ETDEWEB)

Fu, Yu. [Laboratory of Fuel Cells, Dalian Institute of Chemical Physics, Chinese Academy of Sciences, Zhongshan Road, Dalian 116023 (China); Graduate University of Chinese Academy of Sciences, Beijing 100049 (China); Hou, Ming; Shao, Zhigang; Yi, Baolian [Laboratory of Fuel Cells, Dalian Institute of Chemical Physics, Chinese Academy of Sciences, Zhongshan Road, Dalian 116023 (China); Xu, Hongfeng; Hou, Zhongjun; Ming, Pingwen [Sunrise Power Co., Ltd., Dalian 116025 (China)

2008-08-01

Forming a coating on metals by surface treatment is a good way to get high performance bipolar plate of proton exchange membrane fuel cell (PEMFC). In our research, Ag-polytetrafluoroethylene (PTFE) composite film was electrodeposited with silver-gilt solution of nicotinic acid by a bi-pulse electroplating power supply on 316 L stainless steel bipolar plate of PEMFC. Surface topography, contact angle, interfacial conductivity and corrosion resistance of the bipolar plate samples were investigated. Results showed that the defects on the Ag-PTFE composite coating are greatly reduced compared with those on the pure Ag coating fabricated under the same condition; and the contact angle of the Ag-PTFE composite coating with water is 114 , which is much bigger than that of the pure Ag coating (73 ). In addition, the interfacial contact resistance of the composite coating stays as low as the pure Ag coating; and the bipolar plate sample with composite coating shows a close corrosion resistance to the pure Ag coating sample in potentiodynamic and potentiostatic tests. Coated 316 L stainless steel plate with Ag-PTFE composite coating exhibits well hydrophobic characteristic, less defects, high interfacial conductivity and good corrosion resistance, which shows a great potential of the application in PEMFC. (author)

Resistance Spot Welding of Steel Sheets of the Same and Different Thickness

Directory of Open Access Journals (Sweden)

Milan Brožek

2017-01-01

Full Text Available Resistance welding ranks among progressive and in practice often used manufacturing techniques of rigid joints. It is applied in single‑part production, short‑run production as well as in mass production. The basis of this method is in the utilization of the Joulean heat, which arises at the passage of current through connected sheets at collective influence of compressive force. The aim of the carried out tests was the determination of the dependence between the rupture force of spot welds made using steel sheets of the same and different thickness for different welding conditions. For carrying out of this aim 360 assemblies were prepared. The sheets (a total of 720 pieces of dimensions 100 × 25 mm and thickness of 0.8 mm, 1.5 mm and 3.0 mm were made from low carbon steel. In the place determined for welding the test specimens were garnet blasted and then degreased with acetone. The welding of two specimens always of the same (0.8+0.8 mm, 1.5+1.5 mm a 3.0+3.0 mm and different (0.8 + 1.5 mm, 0.8+3.0 mm a 1.5+3.0 mm thickness was carried out using the welding machine type BV 2,5.21. At this type the welding current value is constant (Imax = 6.4 kA. The welding time (the time of the passage of the current was changed in the whole entirety, namely 0.10 s, 0.15 s, 0.20 s, 0.25 s, 0.3 s, 0.4 s, 0.6 s, 0.8 s, 1.0 s, 1.3 s, 1.6 s and 2.0 s. The compressive force was chosen according to the thickness of the connected sheets in the range from 0.8 to 2.4 kN. From the results of carried out tests it follows that using the working variables recommended by the producer we obtain the quality welds. But it we use the longer welding times, we can obtain stronger welds, namely up to 21 % compared to welds made using working variables recommended by the producer.

High-Strength Low-Alloy Steel Strengthened by Multiply Nanoscale Microstructures

Science.gov (United States)

Shen, Y. F.; Zuo, L.

Recently, we have being focused on improving the strength without sacrificing ductility of High-strength low-alloy (HSLA) steels by designing nanostructures. Several developments have been obtained, summarized as the following three parts: (a) Depressively nanoscale precipitates: A ferritic steel with finely dispersed precipitates reveals a yield strength of 760 MPa, approximately three times higher than that of conventional Ti-bearing high strength hot-rolled sheet steels, and its ultimate tensile strength reaches 850 MPa with an elongation-to-failure value of 18%. The finely dispersed TiC precipitates in the matrix provide matrix strengthening. The estimated magnitude of precipitation strengthening is around 458 MPa. The effects of the particle size, particle distribution and intrinsic particle strength have been investigated through dislocation dynamics (DD) simulations. The DD results show that strengthening is not only a function of the density of the nano-scale precipitates but also of their size. (b) Ultrafinely ferritic plate: An interstitial-free (IF) steel sheet with a cold-rolling reduction of 75% shows a high tensile strength (710MPa) while preserving a considerable plastic strain (13%). The ductility recovery with increasing the rolling reduction up to 75% is related with the decreasing both in lamellar spacings and cell blocks sizes. (c) Parallel nano-laminated austenite: A composite microstructure consisting of ferrite, bainitic ferrite (BF) laths and retained austenite (RA) platelets has been found for the steel with a chemical composition of 0.19C-0.30Si-1.76Mn-1.52Al (in mass fraction), processed with annealing and bainitic holding. The sample annealed at 820oC (for 120s) and partitioned at 400oC (for 300s) has the best combination of ultimate tensile strength (UTS, 682 MPa) and elongation to failure ( 70%) with about 26% of BF plates 16% RA in its microstructure.

75 FR 43143 - Certain Steel Grating from the People's Republic of China: Antidumping Duty Order

Science.gov (United States)

2010-07-23

...) metallurgy (carbon, alloy, or stainless); (4) the profile of the bars; and (5) whether or not they are... of sheet or thin plate steel that has been slit and expanded, and does not involve welding or joining..., that has been pierced and cold formed, and does not involve welding or joining of multiple pieces of...

Evaluation of AISI 316L stainless steel welded plates in heavy petroleum environment

International Nuclear Information System (INIS)

Carvalho Silva, Cleiton; Pereira Farias, Jesualdo; Batista de Sant'Ana, Hosiberto

2009-01-01

This work presents the study done on the effect of welding heating cycle on AISI 316L austenitic stainless steel corrosion resistance in a medium containing Brazilian heavy petroleum. AISI 316L stainless steel plates were welded using three levels of welding heat input. Thermal treatments were carried out at two levels of temperatures (200 and 300 deg. C). The period of treatment in all the trials was 30 h. Scanning electronic microscopy (SEM) and analysis of X-rays dispersive energy (EDX) were used to characterize the samples. Weight loss was evaluated to determine the corrosion rate. The results show that welding heating cycle is sufficient to cause susceptibility to corrosion caused by heavy petroleum to the heat affected zone (HAZ) of the AISI 316L austenitic stainless steel

Difference in metallic wear distribution released from commercially pure titanium compared with stainless steel plates.

Science.gov (United States)

Krischak, G D; Gebhard, F; Mohr, W; Krivan, V; Ignatius, A; Beck, A; Wachter, N J; Reuter, P; Arand, M; Kinzl, L; Claes, L E

2004-03-01

Stainless steel and commercially pure titanium are widely used materials in orthopedic implants. However, it is still being controversially discussed whether there are significant differences in tissue reaction and metallic release, which should result in a recommendation for preferred use in clinical practice. A comparative study was performed using 14 stainless steel and 8 commercially pure titanium plates retrieved after a 12-month implantation period. To avoid contamination of the tissue with the elements under investigation, surgical instruments made of zirconium dioxide were used. The tissue samples were analyzed histologically and by inductively coupled plasma atomic emission spectrometry (ICP-AES) for accumulation of the metals Fe, Cr, Mo, Ni, and Ti in the local tissues. Implant corrosion was determined by the use of scanning electron microscopy (SEM). With grades 2 or higher in 9 implants, steel plates revealed a higher extent of corrosion in the SEM compared with titanium, where only one implant showed corrosion grade 2. Metal uptake of all measured ions (Fe, Cr, Mo, Ni) was significantly increased after stainless steel implantation, whereas titanium revealed only high concentrations for Ti. For the two implant materials, a different distribution of the accumulated metals was found by histological examination. Whereas specimens after steel implantation revealed a diffuse siderosis of connective tissue cells, those after titanium exhibited occasionally a focal siderosis due to implantation-associated bleeding. Neither titanium- nor stainless steel-loaded tissues revealed any signs of foreign-body reaction. We conclude from the increased release of toxic, allergic, and potentially carcinogenic ions adjacent to stainless steel that commercially pure Ti should be treated as the preferred material for osteosyntheses if a removal of the implant is not intended. However, neither material provoked a foreign-body reaction in the local tissues, thus cpTi cannot be

Texture Design for Reducing Tactile Friction Independent of Sliding Orientation on Stainless Steel Sheet

OpenAIRE

Zhang, S.; Zeng, X.; Igartua, A.; Rodriguez Vidal, E.; van der Heide, E.

2017-01-01

Surface texture is important for contact mechanical and tribological phenomena such as the contact area and friction. In this research, three different types of geometrical microstructures were designed and fabricated by pulsed laser surface texturing as semi-symmetric (grooved channel), asymmetric fractal (Hilbert curve), and symmetric patterns (grid). A conventionally finished surface as a reference sample from the same stainless steel sheet material was compared. From the experimental appr...

Surface investigation and tribological mechanism of a sulfate-based lubricant deposited on zinc-coated steel sheets

Energy Technology Data Exchange (ETDEWEB)

Timma, Christian, E-mail: christian.timma@thyssenkrupp.com [ThyssenKrupp Steel Europe AG, Technology & Innovation, Kaiser-Wilhelm Str. 100, 47166 Duisburg (Germany); University of Duisburg-Essen, Faculty of Chemistry, CENIDE, Universitätsstraße 7, 45141 Essen (Germany); Lostak, Thomas; Janssen, Stella; Flock, Jörg [ThyssenKrupp Steel Europe AG, Technology & Innovation, Kaiser-Wilhelm Str. 100, 47166 Duisburg (Germany); Mayer, Christian [University of Duisburg-Essen, Faculty of Chemistry, CENIDE, Universitätsstraße 7, 45141 Essen (Germany)

2016-12-30

Highlights: • Skin-passed hot-dip galvanized (HDG-) steel sheets were coated with (NH{sub 4}){sub 2}SO{sub 4} in a common roll-coating method. • A formation of (NH{sub 4}){sub 2}Zn(SO{sub 4}) * xH{sub 2}O was observed and the reaction mainly occurred in the skin-passed areas of the surface. • Sulfate coated samples reveal a superior friction behaviour in oil-like conditions compared non-sulfated specimen. - Abstract: Phosphatation is a well-known technique to improve friction and wear behaviour of zinc coated steel, but has a variety of economic and ecologic limitations. In this study an alternative coating based on ammonium sulfate ((NH{sub 4}){sub 2}SO{sub 4}) is applied on skin-passed hot-dip galvanized steel sheets in order to investigate its surface chemical and tribological behaviour in a Pin-on-Disk Tribometer. Raman- and X-ray photoelectron spectroscopic results revealed a formation of ammonium zinc sulfate ((NH{sub 4}){sub 2}Zn(SO{sub 4}){sub 2} * xH{sub 2}O) on the surface, which is primarily located in the skin-passed areas of the steel material. Sulfate coated samples exhibited a superior friction behaviour in Pin-on-Disk Tests using squalane as a model substance for oil-like lubricated conditions and a formation of a thin lubrication film is obtained in the wear track. Squalane acts as a carrier substance for ammonium zinc sulfate, leading to an effective lubrication film in the wear track.

76 FR 25666 - Stainless Steel Plate in Coils from Belgium: Final Results of Full Sunset Review and Revocation...

Science.gov (United States)

2011-05-05

... Corporation and the United Steel, Paper and Forestry, Rubber, Manufacturing, Energy, Allied Industrial and... included in the scope of the AD orders on SSPC from Belgium, Italy, South Africa, the Republic of Korea... Certain Stainless Steel Plate in Coils From Belgium, Italy, South Korea, South Africa, and Taiwan, and the...

The effect of fiber laser parameters on microhardness and microstructure of duplex stainless steel

Directory of Open Access Journals (Sweden)

Mohammed Ghusoon R.

2017-01-01

Full Text Available An investigation was implement to study the influence of laser power, and speed of the welding on hardness, microstructure, and penetration of laser welding bead on plate duplex stainless steel, which is not exhibited so far. A fiber laser was selected for welding duplex stainless steel sheet with 2 mm thickness. Then, optical microscope (OM was used in the morphologic observation of cross section, penetration depth, and bead width. Microhardness of the welded sheet was measured using Vickers hardness. Profiles of hardness and microstructure were utilized to discriminate welding line and to propose superior welding parameters. The experimental results displayed that, a good quality of duplex steel welds can be acquired when a suitable fiber laser welding parameters were selected. It was found that microhardness profiles showed a rise in the hardness of the weld and heat-affected zones as the solidification process proceeds rapidly. Additionally, the crystal solidification process induced by the fiber laser welding was schematically clarified and systematically exposed.

Probing Formability Improvement of Ultra-thin Ferritic Stainless Steel Bipolar Plate of PEMFC in Non-conventional Forming Process

Science.gov (United States)

Bong, Hyuk Jong; Barlat, Frédéric; Lee, Myoung-Gyu

2016-08-01

Formability increase in non-conventional forming profiles programmed in the servo-press was investigated using finite element analysis. As an application, forming experiment on a 0.15-mm-thick ferritic stainless steel sheet for a bipolar plate, a primary component of a proton exchange membrane fuel cell, was conducted. Four different forming profiles were considered to investigate the effects of forming profiles on formability and shape accuracy. The four motions included conventional V motion, holding motion, W motion, and oscillating motion. Among the four motions, the holding motion, in which the slide was held for a certain period at the bottom dead point, led to the best formability. Finite element simulations were conducted to validate the experimental results and to probe the formability improvement in the non-conventional forming profiles. A creep model to address stress relaxation effect along with tool elastic recovery was implemented using a user-material subroutine, CREEP in ABAQUS finite element software. The stress relaxation and variable contact conditions during the holding and oscillating profiles were found to be the main mechanism of formability improvement.

76 FR 50495 - Stainless Steel Plate From Belgium, Italy, Korea, South Africa, and Taiwan

Science.gov (United States)

2011-08-15

... Review] Stainless Steel Plate From Belgium, Italy, Korea, South Africa, and Taiwan Determinations On the... Africa, and Taiwan would be likely to lead to continuation or recurrence of material injury to an industry in the United States within a reasonably foreseeable time.\\2\\ The Commission further determines...

A preliminary study on the local impact behavior of Steel-plate Concrete walls

International Nuclear Information System (INIS)

Kim, Kap-sun; Moon, Il-hwan; Choi, Hyung-jin; Nam, Deok-woo

2017-01-01

International regulations for nuclear power plants strictly prescribe the design requirements for local impact loads, such as aircraft engine impact, and internal and external missile impact. However, the local impact characteristics of Steel-plate Concrete (SC) walls are not easy to evaluate precisely because the dynamic impact behavior of SC walls which include external steel plate, internal concrete, tie-bars, and studs, is so complex. In this study, dynamic impact characteristics of SC walls subjected to local missile impact load are investigated via actual high-speed impact test and numerical simulation. Three velocity checkout tests and four SC wall tests were performed at the Energetic Materials Research and Testing Center (EMRTC) site in the USA. Initial and residual velocity of the missile, strain and acceleration of the back plate, local failure mode (penetration, bulging, splitting and perforation) and deformation size, etc. were measured to study the local behavior of the specimen using high speed cameras and various other instrumentation devices. In addition, a more advanced and applicable numerical simulation method using the finite element (FE) method is proposed and verified by the experimental results. Finally, the experimental results are compared with the local failure evaluation formula for SC walls recently proposed, and future research directions for the development of a refined design method for SC walls are reviewed.

An experimental study on fracture toughness of resistance spot welded galvanized and ungalvanized DP 450 steel sheets used in automotive body

Directory of Open Access Journals (Sweden)

Sevim, Ibrahim

2016-09-01

Full Text Available The purpose of this study is to determine fracture toughness of Resistance Spot Welded (RSW Dual Phase (DP steels. RSW of galvanized and ungalvanized DP 450 steel sheets was carried out on spot welding machine. Fracture toughness of RSW joints of galvanized and ungalvanized DP 450 steel sheets was calculated from tensile-shear tests. New empirical equations were developed using Least Squares Method (LSM between energy release rate, fracture toughness and critical crack size depending on the relationship between hardness and fracture toughness values. Results indicated that fracture toughness of joints welded by using RSW increased exponentially while the hardness decreased. In addition, fracture toughness and energy release rate of RSW galvanized DP 450 steel sheets were lower compared to RSW ungalvanized DP 450 steel sheets which had approximately the same hardness.El objetivo de este estudio es determinar la tenacidad de fractura de los aceros dual (DP soldados por puntos de resistencia (RSW. En la máquina de soldadura por puntos se realizó la soldadura de láminas de acero DP 450 galvanizado y sin galvanizar. A partir de los ensayos de tracción-cizallamiento, se calculó la tenacidad a la fractura de las uniones del acero DP 450 galvanizado y sin galvanizar. Aplicando el método de mínimos cuadrados (LSM se desarrollaron nuevas ecuaciones empíricas entre el porcentaje de energía liberada, la tenacidad de fractura y el tamaño de grieta crítica en función de la relación entre los valores de tenacidad de fractura y de dureza. Los resultados indicaron que la tenacidad de fractura de las uniones soldadas por RSW aumentó exponencialmente, mientras que la dureza disminuyó. Además, el porcentaje de energía liberada de las láminas de acero DP 450 galvanizadas y soldadas fueron menores que en el caso de las láminas sin galvanizar a valores iguales de dureza.

Treatment of Industrial Liquid Waste of Steel Plating by Coagulation-Flocculation Using Sodium Biphosphate

International Nuclear Information System (INIS)

Subiarto; Herlan Martono

2007-01-01

Research about treatment of industrial liquid waste of steel plating by coagulation-flocculation using sodium biphosphate have been conducted. The purpose of the treatment was the content reduction of Cr, Ni, and Cu in the liquid waste, so that produced effluent with Cr, Ni, and Cu content until they laid under mutual standard. The variables studied in this process were the solution pH, the coagulant/waste volume comparison, the speed of the fast stirring, and the time of the fast stirring. Optimum separation efficiency on coagulation-flocculation process of liquid waste of steel plating using sodium biphosphate at the condition of solution ph 9, coagulant/waste volume comparation 1.50, the speed of the fast stirring 400 rpm, and the time of fast stirring is 5 minute. Low stirring was conducted at 60 rpm for 60 minute. The yields of optimum separation efficiency in this condition were 99.48 % for Cr, 99.51 % for Ni, and 99.03 % for Cu. (author)

Hydrogen permeation inhibition by zinc-nickel alloy plating on steel XC68

International Nuclear Information System (INIS)

El Hajjami, A.; Gigandet, M.P.; De Petris-Wery, M.; Catonne, J.C.; Duprat, J.J.; Thiery, L.; Raulin, F.; Starck, B.; Remy, P.

2008-01-01

The inhibition of hydrogen permeation and barrier effect by zinc-nickel plating was investigated using the Devanathan-Stachurski permeation technique. The hydrogen permeation and hydrogen diffusion for the zinc-nickel (12-15%) plating on steel XC68 is compared with zinc and nickel. Hydrogen permeation and hydrogen diffusion were followed as functions of time at current density applied (cathodic side) and potential permanent (anodic side). The hydrogen permeation inhibition for zinc-nickel is intermediate to that of nickel and zinc. This inhibition was due to nickel-rich layer effects at the Zn-Ni alloy/substrate interface, is shown by GDOES. Zinc-nickel plating inhibited the hydrogen diffusion greater as compared to zinc. This diffusion resistance was due to the barrier effect caused by the nickel which is present at the interface and transformed the hydrogen atomic to Ni 2 H compound, as shown by GIXRD.

Hydrogen permeation inhibition by zinc-nickel alloy plating on steel XC68

Energy Technology Data Exchange (ETDEWEB)

El Hajjami, A. [Institut UTINAM, UMR CNRS 6213, Sonochimie et Reactivite des Surfaces, Universite de Franche-Comte, 16 route de Gray, 25030 Besancon Cedex (France); Coventya S.A.S., 51 rue Pierre, 92588 Clichy Cedex (France); Gigandet, M.P. [Institut UTINAM, UMR CNRS 6213, Sonochimie et Reactivite des Surfaces, Universite de Franche-Comte, 16 route de Gray, 25030 Besancon Cedex (France)], E-mail: marie-pierre.gigandet@univ-fcomte.fr; De Petris-Wery, M. [Institut Universitaire de Technologie d' Orsay, Universite Paris XI, Plateau de Moulon, 91400 Orsay (France); Catonne, J.C. [Professeur Honoraire du Conservatoire national des arts et metiers (CNAM), Paris (France); Duprat, J.J.; Thiery, L.; Raulin, F. [Coventya S.A.S., 51 rue Pierre, 92588 Clichy Cedex (France); Starck, B.; Remy, P. [Lisi Automotive, 28 faubourg de Belfort, BP 19, 90101 Delle Cedex (France)

2008-12-30

The inhibition of hydrogen permeation and barrier effect by zinc-nickel plating was investigated using the Devanathan-Stachurski permeation technique. The hydrogen permeation and hydrogen diffusion for the zinc-nickel (12-15%) plating on steel XC68 is compared with zinc and nickel. Hydrogen permeation and hydrogen diffusion were followed as functions of time at current density applied (cathodic side) and potential permanent (anodic side). The hydrogen permeation inhibition for zinc-nickel is intermediate to that of nickel and zinc. This inhibition was due to nickel-rich layer effects at the Zn-Ni alloy/substrate interface, is shown by GDOES. Zinc-nickel plating inhibited the hydrogen diffusion greater as compared to zinc. This diffusion resistance was due to the barrier effect caused by the nickel which is present at the interface and transformed the hydrogen atomic to Ni{sub 2}H compound, as shown by GIXRD.

Flexural strength using Steel Plate, Carbon Fiber Reinforced Polymer (CFRP) and Glass Fiber Reinforced Polymer (GFRP) on reinforced concrete beam in building technology

Science.gov (United States)

Tarigan, Johannes; Patra, Fadel Muhammad; Sitorus, Torang

2018-03-01

Reinforced concrete structures are very commonly used in buildings because they are cheaper than the steel structures. But in reality, many concrete structures are damaged, so there are several ways to overcome this problem, by providing reinforcement with Fiber Reinforced Polymer (FRP) and reinforcement with steel plates. Each type of reinforcements has its advantages and disadvantages. In this study, researchers discuss the comparison between flexural strength of reinforced concrete beam using steel plates and Fiber Reinforced Polymer (FRP). In this case, the researchers use Carbon Fiber Reinforced Polymer (CFRP) and Glass Fiber Reinforced Polymer (GFRP) as external reinforcements. The dimension of the beams is 15 x 25 cm with the length of 320 cm. Based on the analytical results, the strength of the beam with CFRP is 1.991 times its initial, GFRP is 1.877 times while with the steel plate is 1.646 times. Based on test results, the strength of the beam with CFRP is 1.444 times its initial, GFRP is 1.333 times while the steel plate is 1.167 times. Based on these test results, the authors conclude that beam with CFRP is the best choice for external reinforcement in building technology than the others.

Interpretation of quasi-static and dynamic tensile behavior by digital image correlation technique in TWinning Induced Plasticity (TWIP) and low-carbon steel sheets

Energy Technology Data Exchange (ETDEWEB)

Kang, Minju; Park, Jaeyeong; Sohn, Seok Su; Kim, Hyoung Seop [Center for Advanced Aerospace Materials, Pohang University of Science and Technology, Pohang 790-784 (Korea, Republic of); Kim, Nack J. [Graduate Institute of Ferrous Technology, Pohang University of Science and Technology, Pohang 790-784 (Korea, Republic of); Lee, Sunghak, E-mail: shlee@postech.ac.kr [Center for Advanced Aerospace Materials, Pohang University of Science and Technology, Pohang 790-784 (Korea, Republic of)

2017-05-02

In this study, dynamic tensile tests were conducted on TWinning Induced Plasticity (TWIP) and low-carbon (LC) steel sheets at a strain rate of 1500–2000/s by using a split Hopkinson tensile bar, and deformation mechanisms related with improvement of dynamic tensile properties were investigated by a digital image correlation (DIC) technique. The dynamic tensile strength was higher than the quasi-static tensile strength in both TWIP and LC sheets, while the dynamic elongation was same to the quasi-static elongation in the TWIP sheet and was much lower than the quasi-static elongation in the LC sheet. According to the DIC results of the dynamically tensioned TWIP sheet, the homogeneous deformation occurred before the necking at the strain of 47.4%. This indicated that the dynamic deformation processes were almost similar to the quasi-static ones as the TWIP sheet was homogeneously deformed in the initial and intermediate deformation stages. This could be explained by deformation mechanisms including twinning, in consideration of favorable effect of increased twinning on tensile properties under the dynamic loading. On the other hand, the dynamically tensioned LC sheet was rapidly deformed and fractured as the necking was intensified in a narrow strain-concentrated region. The present DIC technique is an outstanding method for detailed dynamic deformation analyses, and provides an important idea for practical safety analyses of automotive steel sheets.

Laminated exfoliated graphite composite-metal compositions for fuel cell flow field plate or bipolar plate applications

Science.gov (United States)

Zhamu, Aruna; Shi, Jinjun; Guo, Jiusheng; Jang, Bor Z

2014-05-20

An electrically conductive laminate composition for fuel cell flow field plate or bipolar plate applications. The laminate composition comprises at least a thin metal sheet having two opposed exterior surfaces and a first exfoliated graphite composite sheet bonded to the first of the two exterior surfaces of the metal sheet wherein the exfoliated graphite composite sheet comprises: (a) expanded or exfoliated graphite and (b) a binder or matrix material to bond the expanded graphite for forming a cohered sheet, wherein the binder or matrix material is between 3% and 60% by weight based on the total weight of the first exfoliated graphite composite sheet. Preferably, the first exfoliated graphite composite sheet further comprises particles of non-expandable graphite or carbon in the amount of between 3% and 60% by weight based on the total weight of the non-expandable particles and the expanded graphite. Further preferably, the laminate comprises a second exfoliated graphite composite sheet bonded to the second surface of the metal sheet to form a three-layer laminate. Surface flow channels and other desired geometric features can be built onto the exterior surfaces of the laminate to form a flow field plate or bipolar plate. The resulting laminate has an exceptionally high thickness-direction conductivity and excellent resistance to gas permeation.

The study of fix composite panel and steel plates on testing stand

Science.gov (United States)

Wróbel, A.; Płaczek, M.; Wachna, M.

2016-08-01

In this paper the practical possibilities of strength verification analysis of composite materials used in the manufacture of selected components of railway wagons are presented. Real laboratory stand for measurements in a scale controlled by PLC controller were made. The study of different types of connections of composite materials with sheet metal is presented. In one of the chapter of this paper principles construction of testing stand with pneumatic cylinder were presented. Mainly checking of displacements and stresses generated on the sheet as a result of pneumatic actuators load for composite boards was carried out. The use of the controller with operating panel allows to easy programming testing cycle. The user can define the force generated by the actuator by change of air pressure in cylinder. Additionally the location of acting cylinders and their jump can be changed by operator. The examination of the volume displacements was done by displacement sensor, and the tensile strain gauge. All parameters are written in CatmanEasy - data acquisition software. This article presents the study of stresses and displacements in the composite plates joined with sheet metal, in summary of this article, the authors compare the obtained results with the computer simulation results in the article: "Simulation of stresses in an innovative combination of composite with sheet".

Development of powder metallurgy 2XXX series Al alloy plate and sheet materials for high temperature aircraft structural applications, FY 1983/1984

Science.gov (United States)

Chellman, D. J.

1985-01-01

The objective of this investigation is to fabricate and evaluate PM 2124 Al alloy plate and sheet materials according to NASA program goals for damage tolerance and fatigue resistance. Previous research has indicated the outstanding strength-toughness relationship available with PM 2124 Al-Zr modified alloy compositions in extruded product forms. The range of processing conditions was explored in the fabrication of plate and sheet gage materials, as well as the resultant mechanical and metallurgical properties. The PM composition based on Al-3.70 Cu-1.85 Mg-0.20 Mn with 0.60 wt. pct. Zr was selected. Flat rolled material consisting of 0.250 in. thick plate was fabricated using selected thermal mechanical treatments (TMT). The schedule of TMT operations was designed to yield the extreme conditions of grain structure normally encountered in the fabrication of flat rolled products, specifically recrystallized and unrecrystallized. The PM Al alloy plate and sheet materials exhibited improved strength properties at thin gages compared to IM Al alloys, as a consequence of their enhanced ability to inhibit recrystallization and grain growth. In addition, the PM 2124 Al alloys offer much better combinations of strength and toughnessover equivalent IM Al. The alloy microstructures were examined by optical metallographic texture techniques in order to establish the metallurgical basis for these significant property improvements.

Laser cut hole matrices in novel armour plate steel for appliqué battlefield vehicle protection

OpenAIRE

Thomas, Daniel J.

2016-01-01

During this research, experimental rolled homogeneous armour steel was cast, annealed and laser cut to form an appliqué plate. This Martensitic–Bainitic microstructure steel grade was used to test a novel means of engineering lightweight armour. It was determined that a laser cutting speed of 1200 mm/min produced optimum hole formations with limited distortion. The array of holes acts as a double-edged solution, in that they provide weight saving of 45%, providing a protective advantage and i...

Investigation of shinning Spot Defect on Hot-Dip Galvanized Steel Sheets

International Nuclear Information System (INIS)

Yonggang, Liu; Lei, Cui

2014-01-01

Shinning spot defects on galvanized steel sheets were studied by optical microscope, scanning electron microscope(SEM), Energy Dispersive Spectrometer (EDS) and Laser-Induced Breakdown Spectroscopy Original Position Statistic Distribution Analysis (LIBSOPA) in this study. The research shows that the coating thickness of shinning spot defects which caused by the substrate defect is much lower than normal area, and when skin passed, the shinning spot defect area can not touch with skin pass roll which result in the surface of shinning spot is flat while normal area is rough. The different coating morphologies have different effects on the reflection of light, which cause the shinning spot defects more brighter than normal area

Study of CW Nd-Yag laser welding of Zn-coated steel sheets

International Nuclear Information System (INIS)

Fabbro, Remy; Coste, Frederic; Goebels, Dominique; Kielwasser, Mathieu

2006-01-01

The welding of Zn-coated steel thin sheets is a great challenge for the automotive industry. Previous studies have defined the main physical processes involved. For non-controlled conditions, the zinc vapour expelled from the interface of the two sheets violently expands inside the keyhole and expels the melt pool. When using CO 2 lasers, we have previously shown that an elongated laser spot produces an elongated keyhole, which is efficient for suppressing this effect. We have adopted a similar approach for CW Nd : Yag laser welding and we observe that an elongated spot is not necessary for achieving good weld seams. Several diagnostics were used in order to understand these interesting results. High-speed video camera visualizations of the top and the bottom of the keyhole during the process show the dynamics of the keyhole hydrodynamic behaviour. It appears that the role of the reflected beam on the front keyhole wall for generating a characteristic rear wall deformation is crucial for an efficient stabilization of the process. Our dynamic keyhole modelling, which includes ray tracing, totally confirms this interpretation and explains the results for very different experimental conditions (effect of welding speed, laser intensity, variable sheet thickness, laser beam intensity distribution) that will be presented

Investigation of fatigue strength of tool steels in sheet-bulk metal forming

Science.gov (United States)

Pilz, F.; Gröbel, D.; Merklein, M.

2018-05-01

To encounter trends regarding an efficient production of complex functional components in forming technology, the process class of sheet-bulk metal forming (SBMF) can be applied. SBMF is characterized by the application of bulk forming operations on sheet metal, often in combination with sheet forming operations [1]. The combination of these conventional process classes leads to locally varying load conditions. The resulting load conditions cause high tool loads, which lead to a reduced tool life, and an uncontrolled material flow. Several studies have shown that locally modified tool surfaces, so-called tailored surfaces, have the potential to control the material flow and thus to increase the die filling of functional elements [2]. A combination of these modified tool surfaces and high tool loads in SBMF is furthermore critical for the tool life and leads to fatigue. Tool fatigue is hardly predictable and due to a lack of data [3], a challenge in tool design. Thus, it is necessary to provide such data for tool steels used in SBMF. The aim of this study is the investigation of the influence of tailored surfaces on the fatigue strength of the powder metallurgical tool steel ASP2023 (1.3344, AISI M3:2), which is typically used in cold forging applications, with a hardness 60 HRC ± 1 HRC. To conduct this investigation, the rotating bending test is chosen. As tailored surfaces, a DLC-coating and a surface manufactured by a high-feed-milling process are chosen. As reference a polished surface which is typical for cold forging tools is used. Before the rotating bending test, the surface integrity is characterized by measuring topography and residual stresses. After testing, the determined values of the surface integrity are correlated with the reached fracture load cycle to derive functional relations. Based on the gained results the investigated tailored surfaces are evaluated regarding their feasibility to modify tool surfaces within SBMF.

Testing and modelling of new tribo-systems for industrial sheet forming of stainless steels

DEFF Research Database (Denmark)

Nielsen, Peter Søe; Friis, Kasper Storgaard; Bay, Niels

2011-01-01

Sheet metal forming of stainless steels is known to be tribologically demanding. To ensure satisfactory production without pick-up and galling, lubrication with environmentally hazardous chlorinated paraffin oil is normally required and in the most severe cases combined with ceramic tool coatings...... as well as the production test in order to estimate the critical interface temperature for lubricant film breakdown. Simulation results show good agreement with experimental measurements of tool temperature close to the interface....

Texture evolution in thin-sheets on AISI 301 metastable stainless steel under dynamic loading

Energy Technology Data Exchange (ETDEWEB)

Kim, K.Y. [Posco Steels, Pohan, South Korea (Korea, Republic of); Kozaczek, K. [Oak Ridge National Lab., TN (United States); Kulkarni, S.M. [TRW Vehicle Safety Systems, Mesa, AZ (United States); Bastias, P.C.; Hahn, G.T. [Vanderbilt Univ., Nashville, TN (United States)

1995-05-08

The evolution of texture in thin sheets of metastable austenitic stainless steel AISI 301 is affected by external conditions such as loading rate and temperature, by inhomogeneous deformation phenomena such as twinning and shear band formation, and by the concurent strain induced phase transformation of the retained austenitc ({gamma}) into martensite ({alpha}). The present paper describes texture measurements on different gauges of AISI 301 prior and after uniaxial stretching under different conditions.

Corrosion kinetics of 316L stainless steel bipolar plate with chromiumcarbide coating in simulated PEMFC cathodic environment

Directory of Open Access Journals (Sweden)

N.B. Huang

Full Text Available Stainless steel with chromium carbide coating is an ideal candidate for bipolar plates. However, the coating still cannot resist the corrosion of a proton exchange membrane fuel cell (PEMFC environment. In this work, the corrosion kinetics of 316L stainless steel with chromium carbide is investigated in simulated PEMFC cathodic environment by combining electrochemical tests with morphology and microstructure analysis. SEM results reveal that the steel’s surface is completely coated by Cr and chromium carbide but there are pinholes in the coating. After the coated 316L stainless steel is polarized, the diffraction peak of Fe oxide is found. EIS results indicate that the capacitive resistance and the reaction resistance first slowly decrease (2–32 h and then increase. The potentiostatic transient curve declines sharply within 2000 s and then decreases slightly. The pinholes, which exist in the coating, result in pitting corrosion. The corrosion kinetics of the coated 316L stainless steel are modeled and accords the following equation: i0 = 7.6341t−0.5, with the corrosion rate controlled by ion migration in the pinholes. Keywords: PEMFC, Metal bipolar plate, Chromium carbide coating, Corrosion kinetics, Pitting corrosion

Effect of elastic-plastic behavior of coating layer on drawability and frictional characteristic of galvannealed steel sheets

International Nuclear Information System (INIS)

Lee, Seong Won; Lee, Jung Min; Joun, Man Soo; Kim, Dong Hwan

2016-01-01

During a galvannealed sheet metal forming, the failures of coating layers (powdering, flaking and cracking) frequently affect the strain state of sheets and deteriorate the frictional characteristic between sheets and tools. Two FE-models in this study were suggested to investigate the effects of the mechanical behavior of coating layers on the formability and friction of the coated steel sheets in FE analysis; the first is one-layer model to express the coated sheet as one stress-strain curve and the second is a multiple-layer model which is composed of substrates and coating layers, separately. First, the frictional properties and the formability of the coated sheets were experimentally investigated using a cup deep-drawing trial. After, the drawing process was simulated by FE analysis of the two models. In the multiplelayer model, the mechanical behavior of the coating is defined as a stress-strain curve which was determined using the nanoindentation test of the coating, its FE analysis and artificial neural network method. The result showed that the multiple-layer model provides more accuracy predictions of drawing loads than the one-layer model in the FE analysis, compared to the actual cup drawing test.

Effect of elastic-plastic behavior of coating layer on drawability and frictional characteristic of galvannealed steel sheets

Energy Technology Data Exchange (ETDEWEB)

Lee, Seong Won; Lee, Jung Min [Korea Institute of Industrial Technology, Jinju (Korea, Republic of); Joun, Man Soo [Gyeongsang National University, Jinju (Korea, Republic of); Kim, Dong Hwan [International University of Korea, Jinju (Korea, Republic of)

2016-07-15

During a galvannealed sheet metal forming, the failures of coating layers (powdering, flaking and cracking) frequently affect the strain state of sheets and deteriorate the frictional characteristic between sheets and tools. Two FE-models in this study were suggested to investigate the effects of the mechanical behavior of coating layers on the formability and friction of the coated steel sheets in FE analysis; the first is one-layer model to express the coated sheet as one stress-strain curve and the second is a multiple-layer model which is composed of substrates and coating layers, separately. First, the frictional properties and the formability of the coated sheets were experimentally investigated using a cup deep-drawing trial. After, the drawing process was simulated by FE analysis of the two models. In the multiplelayer model, the mechanical behavior of the coating is defined as a stress-strain curve which was determined using the nanoindentation test of the coating, its FE analysis and artificial neural network method. The result showed that the multiple-layer model provides more accuracy predictions of drawing loads than the one-layer model in the FE analysis, compared to the actual cup drawing test.

The effect of electrode vertex angle on automatic tungsten-inert-gas welds for stainless steel 304L plates

International Nuclear Information System (INIS)

Maarek, V.; Sharir, Y.; Stern, A.

1980-03-01

The effect of electrode vertex angle on penetration depth and weld bead width, in automatic tungsten-inert-gas (TIG) dcsp bead-on-plate welding with different currents, has been studied for stainless steel 304L plates 1.5 mm and 8 mm thick. It has been found that for thin plates, wider and deeper welds are obtained when using sharper electrodes while, for thick plates, narrower and deeper welds are produced when blunt electrodes (vertex angle 180 deg) are used. An explanation of the results, based on a literature survey, is included

Strengthening of Reinforced Concrete Beam in Shear Zone by Compensation the Stirrups with Equivalent External Steel Plates

Directory of Open Access Journals (Sweden)

Khamail Abdul-Mahdi Mosheer

2016-09-01

Full Text Available An experimental study on reinforced concrete beams strengthened with external steel plates instead of shear stirrups has been held in this paper. Eight samples of the same dimensions and properties were used. Two of them were tested up to failure and specified as references beams; one with shear reinforcement and the other without shear reinforcement. Another samples without shear reinforcement were tested until the first shear crack occurs, then the samples strengthened on both sides with external steel plates as equivalent area of removed stirrups. The strengthened beams were divided into three groups according to the thickness of plates (1, 1.5, 2 mm, each group involved two beams; one bonded using epoxy and the other bonded using epoxy with anchored bolts. Finally, the strengthened beams tested when using anchored bolts with epoxy glue to bond plates. Where the increasing in maximum load is higher than that in reference beam with no internal stirrups reach to (75.46 –106.13% and has a good agreement with the control beam with shear reinforcement reach to (76.06 – 89.36% of ultimate load.

Electroplating of Ni-Mo Coating on Stainless Steel for Application in Proton Exchange Membrane Fuel Cell Bipolar Plate

Directory of Open Access Journals (Sweden)

H. Rashtchi

2018-03-01

Full Text Available Stainless steel bipolar plates are preferred choice for use in Proton Exchange Membrane Fuel Cells (PEMFCs. However, regarding the working temperature of 80 °C and corrosive and acidic environment of PEMFC, it is necessary to apply conductive protective coatings resistant to corrosion on metallic bipolar plate surfaces to enhance its chemical stability and performance. In the present study, by applying Ni-Mo and Ni-Mo-P alloy coatings via electroplating technique, corrosion resistance was improved, oxid layers formation on substrates which led to increased electrical conductivity of the surface was reduced and consequently bipolar plates fuction was enhanced. Evaluation tests included microstructural and phase characterizations for evaluating coating components; cyclic voltammetry test for electrochemical behavior investigations; wettability test for measuring hydrophobicity characterizations of the coatings surfaces; interfacial contact resistance measurements of the coatings for evaluating the composition of applied coatings; and polarization tests of fuel cells for evaluating bipolar plates function in working conditions. Finally, the results showed that the above-mentioned coatings considerably decreased the corrosion and electrical resistance of the stainless steel.

Application of profiled flooring during reconstruction and repair of small bridges

Directory of Open Access Journals (Sweden)

Ye.S. Krasnova

2011-12-01

Full Text Available The review of plate span structures constructions is carried out. The perspectiveness of application of plate span structures with outer reinforcement in the form of profiled steel sheets is paid attention to. The distributive capacity of plate span structures with application of profiled steel sheets is investigated.

Ballistic Limit of High-Strength Steel and Al7075-T6 Multi-Layered Plates Under 7.62-mm Armour Piercing Projectile Impact

OpenAIRE

Rahman, N. A.; Abdullah, S.; Zamri, W. F. H.; Abdullah, M. F.; Omar, M. Z.; Sajuri, Z.

2016-01-01

Abstract This paper presents the computational-based ballistic limit of laminated metal panels comprised of high strength steel and aluminium alloy Al7075-T6 plate at different thickness combinations to necessitate the weight reduction of existing armour steel plate. The numerical models of monolithic configuration, double-layered configuration and triple-layered configuration were developed using a commercial explicit finite element code and were impacted by 7.62 mm armour piercing projectil...

A Numerical Investigation of CFRP-Steel Interfacial Failure with Material Point Method

International Nuclear Information System (INIS)

Shen Luming; Faleh, Haydar; Al-Mahaidi, Riadh

2010-01-01

The success of retrofitting steel structures by using the Carbon Fibre Reinforced Polymers (CFRP) significantly depends on the performance and integrity of CFRP-steel joint and the effectiveness of the adhesive used. Many of the previous numerical studies focused on the design and structural performance of the CFRP-steel system and neglected the mechanical responses of adhesive layer, which results in the lack of understanding in how the adhesive layer between the CFRP and steel performs during the loading and failure stages. Based on the recent observation on the failure of CFRP-steel bond in the double lap shear tests, a numerical approach is proposed in this study to simulate the delamination process of CFRP sheet from steel plate using the Material Point Method (MPM). In the proposed approach, an elastoplasticity model with a linear hardening and softening law is used to model the epoxy layer. The MPM, which does not employ fixed mesh-connectivity, is employed as a robust spatial discretization method to accommodate the multi-scale discontinuities involved in the CFRP-steel bond failure process. To demonstrate the potential of the proposed approach, a parametric study is conducted to investigate the effects of bond length and loading rates on the capacity and failure modes of CFRP-steel system. The evolution of the CFRP-steel bond failure and the distribution of stress and strain along bond length direction will be presented. The simulation results not only well match the available experimental data but also provide a better understanding on the physics behind the CFRP sheet delamination process.

Characterisation of organic thin film coatings on automobile steel sheets by photothermal methods

Energy Technology Data Exchange (ETDEWEB)

Orth, T. [Salzgitter Mannesmann Forschung GmbH, Duisburg (Germany); Fluegge, W. [Salzgitter Mannesmann Forschung GmbH, Salzgitter (Germany); Gibkes, J. [Ruhr-Univ. Bochum (Germany). AG FestKoerperSpektroskopie

2006-07-01

In the nineties, the first generation of organic thin film coatings for corrosion protection of zinc-coated thin sheet steel have been introduced. The coating typically consists of a suspension of small zinc particles, embedded in a polymer matrix. In the scope of quality control, the characterisation of the resulting layer structure is of great interest, comprising not only a constant layer thickness and a local homogeneity of the coating, but also the depth distribution of the particles within the layer. Especially the latter parameter does have a direct influence on the spot weldability of the steel sheets. The present work shows, how photothermal methods like modulated infrared radiometry and photoacoustics can be used for a successful depth profiling of the thin film coatings. The sample surface is periodically heated using an intensitymodulated laser beam, and a thermal wave is induced in the layer system. By variation of the modulation frequency of the laser beam, the thermal diffusion length and, as a consequence, the penetration depth of the thermal wave can be adjusted. By a suitable evaluation of the amplitude and phase lag signals as a function of the modulation frequency, accurate depth profiling has been realized which can be used for a very reliable prediction of the welding properties of the product. In the first investigations, artificial samples with well defined extreme distributions of the particles have been analyzed, and in a second step, an evaluation strategy has been developed for real production samples. (orig.)

76 FR 58536 - Tin- and Chromium-Coated Steel Sheet From Japan; Notice of Commission Determination To Conduct a...

Science.gov (United States)

2011-09-21

... INTERNATIONAL TRADE COMMISSION [Investigation No. 731-TA-860 (Second Review)] Tin- and Chromium... Concerning the Antidumping Duty Order on Tin- and Chromium-Coated Steel Sheet From Japan AGENCY: United.... 1675(c)(5)) to determine whether revocation of the antidumping duty order on tin- and chromium-coated...

Tooling solutions for sheet metal forming and punching of lean duplex stainless steel

DEFF Research Database (Denmark)

Wadman, Boel; Madsen, Erik; Bay, Niels

2012-01-01

.4509 and lean duplex EN1.4162 in a production designed for austenitic stainless steels, such as EN1.4301 and 1.4401. The result is a guideline that summarizes how stainless material properties may affect tool degradation, and suggests tool solutions for reduced production disturbances and tool maintenance cost.......For producers of advanced stainless components the choice of stainless material influences not only the product properties, but also the tooling solution for sheet metal stamping. This work describes how forming and punching tools will be affected when introducing the stainless alloys ferritic EN1...

Microstructure and mechanical properties of friction stir welded 18Cr–2Mo ferritic stainless steel thick plate

International Nuclear Information System (INIS)

Han, Jian; Li, Huijun; Zhu, Zhixiong; Barbaro, Frank; Jiang, Laizhu; Xu, Haigang; Ma, Li

2014-01-01

Highlights: • We focus on friction stir welding of 18Cr–2Mo ferritic stainless steel thick plate. • We produce high-quality joints with special tool and optimised welding parameters. • We compare microstructure and mechanical properties of steel and joint. • Friction stir welding is a method that can maintain the properties of joint. - Abstract: In this study, microstructure and mechanical properties of a friction stir welded 18Cr–2Mo ferritic stainless steel thick plate were investigated. The 5.4 mm thick plates with excellent properties were welded at a constant rotational speed and a changeable welding speed using a composite tool featuring a chosen volume fraction of cubic boron nitride (cBN) in a W–Re matrix. The high-quality welds were successfully produced with optimised welding parameters, and studied by means of optical microscopy (OM), scanning electron microscopy (SEM), electron back-scattered diffraction (EBSD) and standard hardness and impact toughness testing. The results show that microstructure and mechanical properties of the joints are affected greatly, which is mainly related to the remarkably fine-grained microstructure of equiaxed ferrite that is observed in the friction stir welded joint. Meanwhile, the ratios of low-angle grain boundary in the stir zone regions significantly increase, and the texture turns strong. Compared with the base material, mechanical properties of the joint are maintained in a comparatively high level

Current sheet characteristics of a parallel-plate electromagnetic plasma accelerator operated in gas-prefilled mode

Science.gov (United States)

Liu, Shuai; Huang, Yizhi; Guo, Haishan; Lin, Tianyu; Huang, Dong; Yang, Lanjun

2018-05-01

The axial characteristics of a current sheet in a parallel-plate electromagnetic plasma accelerator operated in gas-prefilled mode are reported. The accelerator is powered by a fourteen stage pulse forming network. The capacitor and inductor in each stage are 1.5 μF and 300 nH, respectively, and yield a damped oscillation square wave of current with a pulse width of 20.6 μs. Magnetic probes and photodiodes are placed at various axial positions to measure the behavior of the current sheet. Both magnetic probe and photodiode signals reveal a secondary breakdown when the current reverses the direction. An increase in the discharge current amplitude and a decrease in pressure lead to a decrease in the current shedding factor. The current sheet velocity and thickness are nearly constant during the run-down phase under the first half-period of the current. The current sheet thicknesses are typically in the range of 25 mm to 40 mm. The current sheet velocities are in the range of 10 km/s to 45 km/s when the discharge current is between 10 kA and 55 kA and the gas prefill pressure is between 30 Pa and 800 Pa. The experimental velocities are about 75% to 90% of the theoretical velocities calculated with the current shedding factor. One reason for this could be that the idealized snowplow analysis model ignores the surface drag force.

Microstructural and Mechanical Study of Press Hardening of Thick Boron Steel Sheet

Science.gov (United States)

Pujante, J.; Garcia-Llamas, E.; Golling, S.; Casellas, D.

2017-09-01

Press hardening has become a staple in the production of automotive safety components, due to the combination of high mechanical properties and form complexity it offers. However, the use of press hardened components has not spread to the truck industry despite the advantages it confers, namely affordable weight reduction without the use of exotic materials, would be extremely attractive for this sector. The main reason for this is that application of press hardened components in trucks implies adapting the process to the manufacture of thick sheet metal. This introduces an additional layer of complexity, mainly due to the thermal gradients inside the material resulting in though-thickness differences in austenitization and cooling, potentially resulting in complex microstructure and gradient of mechanical properties. This work presents a preliminary study on the press hardening of thick boron steel sheet. First of all, the evolution of the sheet metal during austenitization is studied by means of dilatometry tests and by analysing the effect of furnace dwell time on grain size. Afterwards, material cooled using different cooling strategies, and therefore different effective cooling rates, is studied in terms of microstructure and mechanical properties. Initial results from finite element simulation are compared to experimental results, focusing on the phase composition in through thickness direction. Results show that industrial-equivalent cooling conditions do not lead to gradient microstructures, even in extreme scenarios involving asymmetrical cooling.

Studies on the temperature distribution of steel plates with different paints under solar radiation

International Nuclear Information System (INIS)

Liu, Hongbo; Chen, Zhihua; Chen, Binbin; Xiao, Xiao; Wang, Xiaodun

2014-01-01

Thermal effects on steel structures exposed to solar radiation are significant and complicated. Furthermore, the solar radiation absorption coefficient of steel surface with different paintings is the main factor affecting the non-uniform temperature of spatial structures under solar radiation. In this paper, nearly two hundreds steel specimens with different paintings were designed and measured to obtain their solar radiation absorption coefficients using spectrophotometer. Based on the test results, the effect of surface color, painting type, painting thickness on the solar radiation absorption coefficient was analyzed. The actual temperatures under solar radiation for all specimens were also measured in summer not only to verify the absorption coefficient but also provide insight for the temperature distribution of steel structures with different paintings. A numerical simulation and simplified formula were also conducted and verified by test, in order to study the temperature distribution of steel plates with different paints under solar radiation. The results have given an important reference in the future research of thermal effect of steel structures exposed to solar radiation. - Highlights: • Solar radiation absorptions for steel with different paintings were measured. • The temperatures of all specimens under solar radiation were measured. • The effect of color, thickness and painting type on solar absorption was analyzed. • A numerical analysis was conducted and verified by test data. • A simplified formula was deduced and verified by test data

Ricochet of a tungsten heavy alloy long-rod projectile from deformable steel plates

International Nuclear Information System (INIS)

Lee, Woong; Lee, Heon-Joo; Shin, Hyunho

2002-01-01

Ricochet of a tungsten heavy alloy long-rod projectile from oblique steel plates with a finite thickness was investigated numerically using a full three-dimensional explicit finite element method. Three distinctive regimes resulting from oblique impact depending on the obliquity, namely simple ricochet, critical ricochet and target perforation, were investigated in detail. Critical ricochet angles were calculated for various impact velocities and strengths of the target plates. It was predicted that critical ricochet angle increases with decreasing impact velocities and that higher ricochet angles were expected if higher strength target materials are employed. Numerical predictions were compared with existing two-dimensional analytical models. Experiments were also carried out and the results supported the predictions of the numerical analysis

Microstructures and Mechanical Properties of Austempering SUS440 Steel Thin Plates

Directory of Open Access Journals (Sweden)

Cheng-Yi Chen

2016-02-01

Full Text Available SUS440 is a high-carbon stainless steel, and its martensite matrix has high heat resistance, high corrosion resistance, and high pressure resistance. It has been widely used in mechanical parts and critical materials. However, the SUS440 martempered matrix has reliability problems in thin plate applications and thus research uses different austempering heat treatments (tempering temperature: 200 °C–400 °C to obtain a matrix containing bainite, retained austenite, martensite, and the M7C3 phase to investigate the relationships between the resulting microstructure and tensile mechanical properties. Experimental data showed that the austempering conditions of the specimen affected the volume fraction of phases and distribution of carbides. After austenitizing heat treatment (1080 °C for 30 min, the austempering of the SUS440 thin plates was carried out at a salt-bath temperature 300 °C for 120 min and water quenching was then used to obtain the bainite matrix with fine carbides, with the resulting material having a higher tensile fracture strength and average hardness (HRA 76 makes it suitable for use as a high-strength thin plate for industrial applications.

Corrosion resistance of a magnetic stainless steel ion-plated with titanium nitride.

Science.gov (United States)

Hai, K; Sawase, T; Matsumura, H; Atsuta, M; Baba, K; Hatada, R

2000-04-01

This in vitro study evaluated the corrosion resistance of a titanium nitride (TiN) ion-plated magnetic stainless steel (447J1) for the purpose of applying a magnetic attachment system to implant-supported prostheses made of titanium. The surface hardness of the TiN ion-plated 447J1 alloy with varying TiN thickness was determined prior to the corrosion testing, and 2 micrometers thickness was confirmed to be appropriate. Ions released from the 447J1 alloy, TiN ion-plated 447J1 alloy, and titanium into a 2% lactic acid aqueous solution and 0.1 mol/L phosphate buffered saline (PBS) were determined by means of an inductively coupled plasma atomic emission spectroscopy (ICP-AES). Long-term corrosion behaviour was evaluated using a multisweep cyclic voltammetry. The ICP-AES results revealed that the 447J1 alloy released ferric ions into both media, and that the amount of released ions increased when the alloy was coupled with titanium. Although both titanium and the TiN-plated 447J1 alloy released titanium ions into lactic acid solution, ferric and chromium ions were not released from the alloy specimen for all conditions. Cyclic voltamograms indicated that the long-term corrosion resistance of the 447J1 alloy was considerably improved by ion-plating with TiN.

Residual strains in a stainless steel perforated plate subjected to reverse loading at high temperature

International Nuclear Information System (INIS)

Durelli, A.J.; Buitrago, J.

1974-01-01

An investigation was made to determine strains in a stainless steel perforated plate subjected to a temperature of 1100 0 F and to a successively applied tensile and compressive in-plane loading sufficiently large to produce creep and plastic strains. The duration of the test was 1000 hours. Square grids of lines (at distance of 0.25 in.) and crossed-gratings (500 lines-per-inch) were engraved on both surfaces of the plate before the test. After the plate was unloaded and brought back to room temperature the grids were analyzed using traveling microscopes, and the gratings using the moire effect. Both Cartesian strains were determined from the moire isothetics along the axes of the plate, along the two lines tangent to the hole and parallel to those axes and along the edges of the plate. Grid measurements were made at specific points. The deformed shapes of the hole and of the plate are also given. It is estimated that strains larger than 0.001 can be determined with the techniques and methods used. (U.S.)

Damage sensing and mechanical characteristics of CFRP strengthened steel plate

Science.gov (United States)

Mieda, Genki; Nakano, Daiki; Fuji, Yuya; Nakamura, Hitoshi; Mizuno, Yosuke; Nakamura, Kentaro; Matsui, Takahiro; Ochi, Yutaka; Matsumoto, Yukihiro

2017-10-01

In recent years, a large number of structures that were built during the period of high economic growth in Japan is beginning to show signs of aging. For example, the structural performance of steel structures has degraded due to corrosion. One measure that has been proposed and studied to address this issue is the adhesive bonding method, which can be used to repair and reinforce these structures. However, this method produces brittle fracture in the adhesive layer and is difficult to maintain after bonding. To solve the problem faced by this method, a clarification of the mechanical properties inside the adhesive is necessary. Then this background, a fiber Bragg grating (FBG) sensor has been used in this study. This sensor can be embedded within the building material that needs repairing and reinforcing because an FBG sensor is extremely small. Eventually based on this, a three-point bending test of a carbon fiber reinforced plastic (CFRP) strengthened steel plate that was embedded with an FBG sensor was conducted. This paper demonstrates that an FBG sensor is effectively applicable for sensing when damage occurs.

Stable and unstable crack growth in Type 304 stainless steel plate

International Nuclear Information System (INIS)

Yagawa, G.

1984-01-01

Experimental and theoretical results on stable as well as unstable fractures for Type 304 stainless steel plates with a central crack subjected to tension force are given. In the experiment using a testing machine with a special spring for high compliance, the transition points from the stable to the unstable crack growth are observed and comparisons are made between the test results and the finite element solutions. A round robin calculation for the elastic-plastic stable crack growth using one of the specimens mentioned above is also given. (orig.)

Local laser-strengthening: Customizing the forming behavior of car body steel sheets

Science.gov (United States)

Wagner, M.; Jahn, A.; Beyer, E.; Balzani, D.

2018-05-01

Future trends in designing lightweight components especially for automotive applications increasingly require complex and delicate structures with highest possible level of capacity [1]. The manufacturing of metallic car body components is primarily realized by deep or stretch drawing. The forming process of especially cold rolled and large-sized components is typically characterized by inhomogeneous stress and strain distributions. As a result, the avoidance of undesirable deep drawing effects like earing and local necking is among the greatest challenges in forming complex car body structures [2]. Hence, a novel local laser-treatment approach with the objective of customizing the forming behavior of car body steel sheets is currently explored.

Hydrogen effect on mechanical properties and flake formation in the 10KhSND steel rolled plates

Energy Technology Data Exchange (ETDEWEB)

Muradova, R G; Zakharov, V A; Kuzin, A P; Gol' tsov, V A; Podgajskij, M S [Donetskij Politekhnicheskij Inst. (Ukrainian SSR); Donetskij Nauchno-Issledovatel' skij Inst. Chernoj Metallurgii (Ukrainian SSR))

1982-01-01

The effect of hydrogen on mechanical properties of the 10KhSND steel rolled plates during natural aging is studied. Optimum period of metal acceptance tests, which are advisable to conduct after 5-7 day natural aging of finished products, are found out. The technique is worked out and a safe hydrogen content to prevent flake formation in the 10KhSND steel is determined. It is shown that a safe hydrogen content is dependent on the experiment conditions (sample dimensions, conditions of cooling, and prehistory).

Hydrogen effect on mechanical properties and flake formation in the 10KhSND steel rolled plates

International Nuclear Information System (INIS)

Muradova, R.G.; Zakharov, V.A.; Kuzin, A.P.; Gol'tsov, V.A.; Podgajskij, M.S.

1982-01-01

The effect of hydrogen on mechanical properties of the 10KhSND steel rolled plates during natural aging is studied. Optimum period of metal acceptance tests, which are advisable to conduct after 5-7 day natural aging of finished products, are found out. The technique is worked out and a safe hydrogen content to prevent flake formation in the 10KhSND steel is determined. It is shown that a safe hydrogen content is dependent on the experiment conditions (sample dimensions, conditions of cooling, and prehistory)

Interlocking multi-material components made of structured steel sheets and high-pressure die cast aluminium

Science.gov (United States)

Senge, S.; Brachmann, J.; Hirt, G.; Bührig-Polaczek, A.

2017-10-01

Lightweight design is a major driving force of innovation, especially in the automotive industry. Using hybrid components made of two or more different materials is one approach to reduce the vehicles weight and decrease fuel consumption. As a possible way to increase the stiffness of multi-material components, this paper presents a process chain to produce such components made of steel sheets and high-pressure die cast aluminium. Prior to the casting sequence the steel sheets are structured in a modified rolling process which enables continuous interlocking with the aluminium. Two structures manufactured by this rolling process are tested. The first one is a channel like structure and the second one is a channel like structure with undercuts. These undercuts enable the formation of small anchors when the molten aluminium fills them. The correlation between thickness reduction during rolling and the shape of the resulting structure was evaluated for both structures. It can be stated that channels with a depth of up to 0.5 mm and a width of 1 mm could be created. Undercuts with different size depending on the thickness reduction could be realised. Subsequent aluminium high-pressure die casting experiments were performed to determine if the surface structure can be filled gap-free with molten aluminium during the casting sequence and if a gap-free connection can be achieved after contraction of the aluminium. The casting experiments showed that both structures could be filled during the high-pressure die casting. The channel like structure results in a gap between steel and aluminium after contraction of the cast metal whereas the structure with undercuts leads to a good interlocking resulting in a gap-free connection.

Chromate coating of zinc-aluminum plating on mild steel

International Nuclear Information System (INIS)

Haque, I.; Khan, A.; Nadeem, A.

2005-01-01

The chromate coating on zinc-aluminium deposits has been studied. Zinc-aluminium deposition from non-cyanide bath was carried out at current density 3-3.5 A/dm/sup 2/, plating voltage approx. equal to 1.25 V, temperature 18-20 deg. C, for 15 min. The effect of aluminium chloride on the rest potentials of golden, colorless and non-chromated zinc-aluminium alloy deposits was observed. It was found that rest potential was slightly increased with the increase in the concentration of aluminium chloride, only in the case of golden chromating. The rest potential of colorless chromated zinc-aluminium deposits on mild steel were observed to have no correlation with aluminium chloride concentration. The abrasion resistance of colorless chromating was better than golden chromating. (author)

Investigation on impact resistance of steel plate reinforced concrete barriers against aircraft impact. Pt.3: Analyses of full-scale aircraft impact

International Nuclear Information System (INIS)

Jun Mizuno; Norihide Koshika; Eiichi Tanaka; Atsushi Suzuki; Yoshinori Mihara; Isao Nishimura

2005-01-01

Steel plate reinforced concrete (SC) walls and slabs are structural members in which the rebars of reinforced concrete are replaced by steel plates. Steel plate reinforced concrete structures are more attractive structural design alternatives to reinforced concrete structures, especially with thick, heavily reinforced walls and slabs such as nuclear structures, because they enable a much shorter construction period, greater earthquake resistant and more cost effectiveness. Experimental and analytical studies performed by the authors have also shown that SC structures are much more effective in mitigating damage against scaled aircraft models , as described in Parts 1 and 2 of this study. The objective of Part 3 was to determine the protective capability of SC walls and roofs against a full-scale aircraft impact by conducting numerical experiments to investigate the fracture behaviors and limit thicknesses of SC panels and to examine the effectiveness of SC panels in detail under design conditions. Furthermore, a simplified method is proposed for evaluating the localized damage induced by a full-scale engine impact. (authors)

76 FR 54207 - Stainless Steel Plate in Coils From Italy: Revocation of Antidumping Duty Order

Science.gov (United States)

2011-08-31

... continuation or recurrence of material injury to an industry in the United States within a reasonably foreseeable time. See Stainless Steel Plate From Belgium, Italy, Korea, South Africa, and Taiwan, 76 FR 50495..., Italy, Korea, South Africa, and Taiwan pursuant to section 751(c) of the Act. See Initiation. On July 20...

Contract for the supply of steel sheets to the BINP using money from the Russian fund

CERN Document Server

1999-01-01

The Finance Committee is invited to note the decision which the Management has had to take, based on the arguments set out in this document, to place a contract without competitive tendering, using money from the Budker Institute for Nuclear Physics (BINP) in the Russian Fund RF-LHC I and, for the purchase of steel sheets from the firm EBG (DE), for an amount of 818 915 DEM (DDU Novosibirsk).

Steel plates and concrete filled composite shear walls related nuclear structural engineering: Experimental study for out-of-plane cyclic loading

International Nuclear Information System (INIS)

Li, Xiaohu; Li, Xiaojun

2017-01-01

Based on the program of CAP1400 nuclear structural engineering, the out-of-plane seismic behavior of steel plate and concrete infill composite shear walls (SCW) was investigated. 6 1/5 scaled specimens were conducted which consist of 5 SCW specimens and 1 reinforced concrete (RC) specimen. The specimens were tested under out-of-plane cyclic loading. The effect of the thickness of steel plate, vertical load and the strength grade of concrete on the out-of-plane seismic behavior of SCW were analyzed. The results show that the thickness of steel plate and vertical load have great influence on the ultimate bearing capacity and lateral stiffness, however, the influence of the strength grade of concrete was little within a certain range. SCW is presented to have a better ultimate capacity and lateral stiffness but have worse ductility in failure stage than that of RC. Based on the experiment, the cracking load of concrete infill SCW was analyzed in theory. The modified calculation formula of the cracking load was made, the calculated results showed good agreement with the test results. The formula can be used as the practical design for the design of cracking loads.

Steel plates and concrete filled composite shear walls related nuclear structural engineering: Experimental study for out-of-plane cyclic loading

Energy Technology Data Exchange (ETDEWEB)

Li, Xiaohu [The College of Architecture and Civil Engineering, Beijing University of Technology, Beijing 100124 (China); Li, Xiaojun, E-mail: beerli@vip.sina.com [The College of Architecture and Civil Engineering, Beijing University of Technology, Beijing 100124 (China); Institute of Geophysics, China Earthquake Administration, Beijing 100081 (China)

2017-04-15

Based on the program of CAP1400 nuclear structural engineering, the out-of-plane seismic behavior of steel plate and concrete infill composite shear walls (SCW) was investigated. 6 1/5 scaled specimens were conducted which consist of 5 SCW specimens and 1 reinforced concrete (RC) specimen. The specimens were tested under out-of-plane cyclic loading. The effect of the thickness of steel plate, vertical load and the strength grade of concrete on the out-of-plane seismic behavior of SCW were analyzed. The results show that the thickness of steel plate and vertical load have great influence on the ultimate bearing capacity and lateral stiffness, however, the influence of the strength grade of concrete was little within a certain range. SCW is presented to have a better ultimate capacity and lateral stiffness but have worse ductility in failure stage than that of RC. Based on the experiment, the cracking load of concrete infill SCW was analyzed in theory. The modified calculation formula of the cracking load was made, the calculated results showed good agreement with the test results. The formula can be used as the practical design for the design of cracking loads.

Tensile Stress-Strain Results for 304L and 316L Stainless-Steel Plate at Temperature

International Nuclear Information System (INIS)

R. K. Blandford; D. K. Morton; S. D. Snow; T. E. Rahl

2007-01-01

The Idaho National Laboratory (INL) is conducting moderate strain rate (10 to 200 per second) research on stainless steel materials in support of the Department of Energy's (DOE) National Spent Nuclear Fuel Program (NSNFP). For this research, strain rate effects are characterized by comparison to quasi-static tensile test results. Considerable tensile testing has been conducted resulting in the generation of a large amount of basic material data expressed as engineering and true stress-strain curves. The purpose of this paper is to present the results of quasi-static tensile testing of 304/304L and 316/316L stainless steels in order to add to the existing data pool for these materials and make the data more readily available to other researchers, engineers, and interested parties. Standard tensile testing of round specimens in accordance with ASTM procedure A 370-03a were conducted on 304L and 316L stainless-steel plate materials at temperatures ranging from -20 F to 600 F. Two plate thicknesses, eight material heats, and both base and weld metal were tested. Material yield strength, Young's modulus, ultimate strength, ultimate strain, failure strength and failure strain were determined, engineering and true stress-strain curves to failure were developed, and comparisons to ASME Code minimums were made. The procedures used during testing and the typical results obtained are described in this paper

Disk Laser Welding of Car Body Zinc Coated Steel Sheets / Spawanie Laserem Dyskowym Blach Ze Stali Karoseryjnej Ocynkowanej

Directory of Open Access Journals (Sweden)

Lisiecki A.

2015-12-01

Full Text Available Autogenous laser welding of 0.8 mm thick butt joints of car body electro-galvanized steel sheet DC04 was investigated. The Yb:YAG disk laser TruDisk 3302 with the beam spot diameter of 200 μm was used. The effect of laser welding parameters and technological conditions on weld shape, penetration depth, process stability, microstructure and mechanical performance was determined. It was found that the laser beam spot focused on the top surface of a butt joint tends to pass through the gap, especially in the low range of heat input and high welding speed. All test welds were welded at a keyhole mode, and the weld metal was free of porosity. Thus, the keyhole laser welding of zinc coated steel sheets in butt configuration provides excellent conditions to escape for zinc vapours, with no risk of porosity. Microstructure, microhardness and mechanical performance of the butt joints depend on laser welding conditions thus cooling rate and cooling times. The shortest cooling time t8/5 was calculated for 0.29 s.

Vibration-response due to thickness loss on steel plate excited by resonance frequency

Science.gov (United States)

Kudus, S. A.; Suzuki, Y.; Matsumura, M.; Sugiura, K.

2018-04-01

The degradation of steel structure due to corrosion is a common problem found especially in the marine structure due to exposure to the harsh marine environment. In order to ensure safety and reliability of marine structure, the damage assessment is an indispensable prerequisite for plan of remedial action on damaged structure. The main goal of this paper is to discuss simple vibration measurement on plated structure to give image on overview condition of the monitored structure. The changes of vibration response when damage was introduced in the plate structure were investigated. The damage on plate was simulated in finite element method as loss of thickness section. The size of damage and depth of loss of thickness were varied for different damage cases. The plate was excited with lower order of resonance frequency in accordance estimate the average remaining thickness based on displacement response obtain in the dynamic analysis. Significant reduction of natural frequency and increasing amplitude of vibration can be observed in the presence of severe damage. The vibration analysis summarized in this study can serve as benchmark and reference for researcher and design engineer.

Super-low-frequency wireless power transfer with lightweight coils for passing through a stainless steel plate

Science.gov (United States)

Ishida, Hiroki; Kyoden, Tomoaki; Furukawa, Hiroto

2018-03-01

To achieve wireless power transfer (WPT) through a stainless-steel plate, a super-low frequency (SLF) was used as a resonance frequency. In our previous study of SLF-WPT, heavy coils were prepared. In this study, we designed lightweight coils using a WPT simulator that we developed previously. As a result, the weight was reduced to 1.69 kg from 11.9 kg, the previous coil weight. At a resonance frequency of 400 Hz, the transmission efficiency and output power of advanced SLF-WPT reached 91% and 426 W, respectively, over a transmission distance of 30 mm. Furthermore, 80% efficiency and 317 W output were achieved when transmitting power through a 1 mm-thick stainless-steel plate. This performance is much better than that in previous reports. We show using both calculations and experimental results that a power-to-weight ratio of 252 W/kg is possible even when using a 400 Hz power supply frequency.

Modeling Fragment Simulating Projectile Penetration into Steel Plates Using Finite Elements and Meshfree Particles

Directory of Open Access Journals (Sweden)

James O’Daniel

2011-01-01

Full Text Available Simulating fragment penetration into steel involves complicated modeling of severe behavior of the materials through multiple phases of response. Penetration of a fragment-like projectile was simulated using finite element (FE and meshfree particle formulations. Extreme deformation and failure of the material during the penetration event were modeled with several approaches to evaluate each as to how well it represents the actual physics of the material and structural response. A steel Fragment Simulating Projectile (FSP – designed to simulate a fragment of metal from a weapon casing – was simulated for normal impact into a flat square plate. A range of impact velocities was used to examine levels of exit velocity ranging from relatively small to one on the same level as the impact velocity. The numerical code EPIC, used for all the simulations presented herein, contains the element and particle formulations, as well as the explicit methodology and constitutive models needed to perform these simulations. These simulations were compared against experimental data, evaluating the damage caused to the projectile and the target plates, as well as comparing the residual velocity when the projectile perforated the target.

Weld Repair of Thin Aluminum Sheet

Science.gov (United States)

Beuyukian, C. S.; Mitchell, M. J.

1986-01-01

Weld repairing of thin aluminum sheets now possible, using niobium shield and copper heat sinks. Refractory niobium shield protects aluminum adjacent to hole, while copper heat sinks help conduct heat away from repair site. Technique limits tungsten/inert-gas (TIG) welding bombardment zone to melt area, leaving surrounding areas around weld unaffected. Used successfully to repair aluminum cold plates on Space Shuttle, Commercial applications, especially in sealing fractures, dents, and holes in thin aluminum face sheets or clad brazing sheet in cold plates, heat exchangers, coolers, and Solar panels. While particularly suited to thin aluminum sheet, this process also used in thicker aluminum material to prevent surface damage near weld area.

Welding of Thin Steel Plates by Hybrid Welding Process Combined TIG Arc with YAG Laser

Science.gov (United States)

Kim, Taewon; Suga, Yasuo; Koike, Takashi

TIG arc welding and laser welding are used widely in the world. However, these welding processes have some advantages and problems respectively. In order to improve problems and make use of advantages of the arc welding and the laser welding processes, hybrid welding process combined the TIG arc with the YAG laser was studied. Especially, the suitable welding conditions for thin steel plate welding were investigated to obtain sound weld with beautiful surface and back beads but without weld defects. As a result, it was confirmed that the shot position of the laser beam is very important to obtain sound welds in hybrid welding. Therefore, a new intelligent system to monitor the welding area using vision sensor is constructed. Furthermore, control system to shot the laser beam to a selected position in molten pool, which is formed by TIG arc, is constructed. As a result of welding experiments using these systems, it is confirmed that the hybrid welding process and the control system are effective on the stable welding of thin stainless steel plates.

Effects of multi-pass arc welding on mechanical properties of carbon steel C25 plate

International Nuclear Information System (INIS)

Adedayo, S.M.; Babatunde, A.S.

2013-01-01

The effects of multi-pass welding on mechanical properties of C25 carbon steel plate were examined. Mild steel plate workpieces of 90 x 55 mm 2 area and 10 mm thickness with a 30 degrees vee weld-grooves were subjected to single and multi-pass welding. Toughness, hardness and tensile tests of single and multi-pass welds were conducted. Toughness values of the welds under double pass welds were higher than both single pass and unwelded alloy, at respective maximum values of 2464, 2342 and 2170 kN/m. Hardness values were reduced under double pass relative to single pass welding with both being lower than the value for unwelded alloy; the values were 40.5, 43.2 and 48.5 Rs respectively at 12 mm from the weld line. The tensile strength of 347 N/mm 2 under multi-pass weld was higher than single pass weld with value of 314 N/mm 2 . Therefore, the temperature distribution and apparent pre-heating during multi-pass welding increased the toughness and tensile strength of the weldments, but reduced the hardness. (au)

Experimental and Numerical Investigations of Applying Tip-bottomed Tool for Bending Advanced Ultra-high Strength Steel Sheet

Science.gov (United States)

Mitsomwang, Pusit; Borrisutthekul, Rattana; Klaiw-awoot, Ken; Pattalung, Aran

2017-09-01

This research was carried out aiming to investigate the application of a tip-bottomed tool for bending an advanced ultra-high strength steel sheet. The V-die bending experiment of a dual phase steel (DP980) sheet which had a thickness of 1.6 mm was executed using a conventional bending and a tip-bottomed punches. Experimental results revealed that the springback of the bent worksheet in the case of the tip-bottomed punch was less than that of the conventional punch case. To further discuss bending characteristics, a finite element (FE) model was developed and used to simulate the bending of the worksheet. From the FE analysis, it was found that the application of the tip-bottomed punch contributed the plastic deformation to occur at the bending region. Consequently, the springback of the worksheet reduced. In addition, the width of the punch tip was found to affect the deformation at the bending region and determined the springback of the bent worksheet. Moreover, the use of the tip-bottomed punch resulted in the apparent increase of the surface hardness of the bent worksheet, compared to the bending with the conventional punch.

A Flat Solar Collector Built from Galvanized Steel Plate, Working by Thermosyphonic Flow, Optimized for Mexican Conditions

Directory of Open Access Journals (Sweden)

Á. Marroquín de Jesús

2009-07-01

Full Text Available Design, construction, and testing of the thermal performance of a flat solar collector for domestic water heating are described. The absorbing plate is built from readily available materials: two sheets of galvanized steel, one of the channelled type, the other one flat, which are joined by electric welding. The absorber is connected to a 198–L thermotank, insulated with polyurethane foam. In terms of receiving surface, the prototype tested here has an area of 1.35 m2, about 20% smaller than comparable copper–tube–based collectors offered in the market. Temperature measurements conducted over a 30–day period gave values which were a few degrees lower than the theoretically calculated water temperatures. Momentary thermal efficiency values between 35% and 77% were observed. The water temperature achieved in the tank at the end of the day aver ages 65°C in winter weather conditions in the central Mexican highland. This design of solar water heater is well suited to Mexican conditions, as it makes use of the high local intensity of the solar radiation, and as the channel shape of the ducts minimizes bursting during the rare occurrences of freezing temperatures in the region; it also has the advantage of being manufacturable at low cost from simple materials.

Highly conductive, multi-layer composite precursor composition to fuel cell flow field plate or bipolar plate

Science.gov (United States)

Jang, Bor Z [Centerville, OH; Zhamu, Aruna [Centerville, OH; Guo, Jiusheng [Centerville, OH

2011-02-15

This invention provides a moldable, multiple-layer composite composition, which is a precursor to an electrically conductive composite flow field plate or bipolar plate. In one preferred embodiment, the composition comprises a plurality of conductive sheets and a plurality of mixture layers of a curable resin and conductive fillers, wherein (A) each conductive sheet is attached to at least one resin-filler mixture layer; (B) at least one of the conductive sheets comprises flexible graphite; and (C) at least one resin-filler mixture layer comprises a thermosetting resin and conductive fillers with the fillers being present in a sufficient quantity to render the resulting flow field plate or bipolar plate electrically conductive with a conductivity no less than 100 S/cm and thickness-direction areal conductivity no less than 200 S/cm.sup.2.

The effect of heat treatment on recrystallized microstructure, precipitation and ductility of hot-rolled Fe–Cr–Al–REM ferritic stainless steel sheets

International Nuclear Information System (INIS)

Qu, H.P.; Lang, Y.P.; Yao, C.F.; Chen, H.T.; Yang, C.Q.

2013-01-01

This study presents research works about the effects of heat treatment on recrystallized equiaxed grain size, precipitation, room temperature (RT) toughness and ductile to brittle transition temperature (DBTT) of Fe–Cr–Al–REM ferritic stainless steel (FSS) hot-rolled sheet. Results showed that the recrystallization of hot-rolled Fe–Cr–Al–REM FSS sheet could be completed after annealing treatment at 750 °C for 15 min with the equiaxed grain diameter of approximately 50 μm. Inappropriate annealing treatment would inevitably leads to the unexpected grain coarsening. On the other hand, a great deal of needle-like or spot-like fine aluminum–lanthanum compound Al 11 La 3 precipitates were observed in the ferrite matrix after 1 h aging treatment at 750 °C. The microstructure observation results associated with the impact test definitely illustrated that the Al 11 La 3 precipitates was the reason for the brittle crack in the as-casted ingot and as-forged slab. The real DBTT of the annealed Fe–Cr–Al–REM FSS sheet with average grain size of about 50 μm was −4 °C. Meanwhile, the DBTT of the hot-rolled Fe–Cr–Al–REM stainless steel sheet was evidently increased as the recrystallized grain size increased.

The effect of heat treatment on recrystallized microstructure, precipitation and ductility of hot-rolled Fe-Cr-Al-REM ferritic stainless steel sheets

Energy Technology Data Exchange (ETDEWEB)

Qu, H.P., E-mail: quhuapeng0926@163.com [Institute for Special Steels (Formerly Institute for Structural Materials), Central Iron and Steel Research Institute (CISRI), 76 HaiDianNan Road, Beijing 100081 (China); Lang, Y.P. [Institute for Special Steels (Formerly Institute for Structural Materials), Central Iron and Steel Research Institute (CISRI), 76 HaiDianNan Road, Beijing 100081 (China); Yao, C.F. [Institute for Special Steels (Formerly Institute for Structural Materials), Central Iron and Steel Research Institute (CISRI), 76 HaiDianNan Road, Beijing 100081 (China); Zhuozhou Works, Central Iron and Steel Research Institute (CISRI), 2 HuoJuNan Road, Zhuozhou 072750, Hebei (China); Chen, H.T.; Yang, C.Q. [Institute for Special Steels (Formerly Institute for Structural Materials), Central Iron and Steel Research Institute (CISRI), 76 HaiDianNan Road, Beijing 100081 (China)

2013-02-01

This study presents research works about the effects of heat treatment on recrystallized equiaxed grain size, precipitation, room temperature (RT) toughness and ductile to brittle transition temperature (DBTT) of Fe-Cr-Al-REM ferritic stainless steel (FSS) hot-rolled sheet. Results showed that the recrystallization of hot-rolled Fe-Cr-Al-REM FSS sheet could be completed after annealing treatment at 750 Degree-Sign C for 15 min with the equiaxed grain diameter of approximately 50 {mu}m. Inappropriate annealing treatment would inevitably leads to the unexpected grain coarsening. On the other hand, a great deal of needle-like or spot-like fine aluminum-lanthanum compound Al{sub 11}La{sub 3} precipitates were observed in the ferrite matrix after 1 h aging treatment at 750 Degree-Sign C. The microstructure observation results associated with the impact test definitely illustrated that the Al{sub 11}La{sub 3} precipitates was the reason for the brittle crack in the as-casted ingot and as-forged slab. The real DBTT of the annealed Fe-Cr-Al-REM FSS sheet with average grain size of about 50 {mu}m was -4 Degree-Sign C. Meanwhile, the DBTT of the hot-rolled Fe-Cr-Al-REM stainless steel sheet was evidently increased as the recrystallized grain size increased.

76 FR 53882 - Continuation of Antidumping and Countervailing Duty Orders: Stainless Steel Plate in Coils From...

Science.gov (United States)

2011-08-30

... Coils From Belgium, the Republic of Korea, South Africa, and Taiwan AGENCY: Import Administration... steel plate in coils (SSPC) from Belgium, the Republic of Korea (Korea), South Africa, and Taiwan would... and CVD orders would likely lead to a continuation or recurrence of material injury to an industry in...

Investigations of phosphate coatings of galvanized steel sheets by a surface-analytical multi-method approach

International Nuclear Information System (INIS)

Bubert, H.; Garten, R.; Klockenkaemper, R.; Puderbach, H.

1983-01-01

Corrosion protective coatings on galvanized steel sheets have been studied by a combination of SEM, EDX, AES, ISS and SIMS. Analytical statements concerning such rough, poly-crystalline and contaminated surfaces of technical samples are quite difficult to obtain. The use of a surface-analytical multi-method approach overcomes, the intrinsic limitations of the individual method applied, thus resulting in a consistent picture of those technical surfaces. Such results can be used to examine technical faults and to optimize the technical process. (Author)

Optimizing the Steel Plate Storage Yard Crane Scheduling Problem Using a Two Stage Planning/Scheduling Approach

DEFF Research Database (Denmark)

Hansen, Anders Dohn; Clausen, Jens

This paper presents the Steel Plate Storage Yard Crane Scheduling Problem. The task is to generate a schedule for two gantry cranes sharing tracks. The schedule must comply with a number of constraints and at the same time be cost efficient. We propose some ideas for a two stage planning...

Preparation and Characterization of Coating Solution Based on Waterborne Polyurethane Dispersion containing Fluorine for Primer on Electro Galvanized Steel Sheet

International Nuclear Information System (INIS)

Jin, Chung Keun; Lim, Sung Hyung

2015-01-01

The purpose of this research was to synthesize fluorine modified waterborne polyurethane dispersion (F-WPU) by soap-free (internal emulsifier) emulsion polymerization techniques, to prepare coating solution based on fluorine modified waterborne polyurethane dispersion (F-WPU) and to compare the chemical and thermo-mechanical properties on the electrogalvanized steel sheet. Environmentally friendly F-WPU was prepared with a fluorinated polyol containing 60 wt% of fluorine. There are various ways of combining a wide variety of fluorinated polyols and diisocyanate to exhibit novel properties of waterborne polyurethane dispersion. Components of coating solution were largely divided into 4 kinds i.e., F-WPU, acrylic emulsion, silane coupling agent, and colloidal silicate. F-WPU coating solution on the electro-galvanized steel sheet showed excellent properties of corrosion resistance, alkali resistance and heat resistance, as compared to other coating solutions using a general waterborne resin. The F-WPU coating solution's reliable effects are possibly due to the fluorine atoms incorporated even in a small amount of F-WPU

Preparation and Characterization of Coating Solution Based on Waterborne Polyurethane Dispersion containing Fluorine for Primer on Electro Galvanized Steel Sheet

Energy Technology Data Exchange (ETDEWEB)

Jin, Chung Keun; Lim, Sung Hyung [Buhmwoo Institute of Technology Research, Hwaseong (Korea, Republic of)

2015-10-15

The purpose of this research was to synthesize fluorine modified waterborne polyurethane dispersion (F-WPU) by soap-free (internal emulsifier) emulsion polymerization techniques, to prepare coating solution based on fluorine modified waterborne polyurethane dispersion (F-WPU) and to compare the chemical and thermo-mechanical properties on the electrogalvanized steel sheet. Environmentally friendly F-WPU was prepared with a fluorinated polyol containing 60 wt% of fluorine. There are various ways of combining a wide variety of fluorinated polyols and diisocyanate to exhibit novel properties of waterborne polyurethane dispersion. Components of coating solution were largely divided into 4 kinds i.e., F-WPU, acrylic emulsion, silane coupling agent, and colloidal silicate. F-WPU coating solution on the electro-galvanized steel sheet showed excellent properties of corrosion resistance, alkali resistance and heat resistance, as compared to other coating solutions using a general waterborne resin. The F-WPU coating solution's reliable effects are possibly due to the fluorine atoms incorporated even in a small amount of F-WPU.

A study on the welding characteristics of Mn-Ni-Mo type A302-C steel plate for pressure vessel

International Nuclear Information System (INIS)

Yoon, Byoung Hyun; Chang, Woong Seong; Kweon, Young Gak

2003-01-01

In order to develop ASTM A302 grade C type steel plate with excellent weldability, several steels with different chemistry have been manufactured and evaluated their mechanical properties and weldability. Trial A302-C steels have revealed tensile strength in the range of 61-67kg/mm 2 and elongation in the range of 27∼32%, depending on chemical compositions within the ASTM specification range. In case of impact toughness, trial steels showed in the range of 58-70J at 0 .deg. C. From the weldability test, the minimum preheat temperature was found to be about 150 .deg. C, and automatic welding condition satisfied the requirements of both ASTM specification and users

Implant Material, Type of Fixation at the Shaft, and Position of Plate Modify Biomechanics of Distal Femur Plate Osteosynthesis.

Science.gov (United States)

Kandemir, Utku; Augat, Peter; Konowalczyk, Stefanie; Wipf, Felix; von Oldenburg, Geert; Schmidt, Ulf

2017-08-01

To investigate whether (1) the type of fixation at the shaft (hybrid vs. locking), (2) the position of the plate (offset vs. contact) and (3) the implant material has a significant effect on (a) construct stiffness and (b) fatigue life in a distal femur extraarticular comminuted fracture model using the same design of distal femur periarticular locking plate. An extraarticular severely comminuted distal femoral fracture pattern (OTA/AO 33-A3) was simulated using artificial bone substitutes. Ten-hole distal lateral femur locking plates were used for fixation per the recommended surgical technique. At the distal metaphyseal fragment, all possible locking screws were placed. For the proximal diaphyseal fragment, different types of screws were used to create 4 different fixation constructs: (1) stainless steel hybrid (SSH), (2) stainless steel locked (SSL), (3) titanium locked (TiL), and (4) stainless steel locked with 5-mm offset at the diaphysis (SSLO). Six specimens of each construct configuration were tested. First, each specimen was nondestructively loaded axially to determine the stiffness. Then, each specimen was cyclically loaded with increasing load levels until failure. Construct Stiffness: The fixation construct with a stainless steel plate and hybrid fixation (SSH) had the highest stiffness followed by the construct with a stainless steel plate and locking screws (SSL) and were not statistically different from each other. Offset placement (SSLO) and using a titanium implant (TiL) significantly reduced construct stiffness. Fatigue Failure: The stainless steel with hybrid fixation group (SSH) withstood the most number of cycles to failure and higher loads, followed by the stainless steel plate and locking screw group (SSL), stainless steel plate with locking screws and offset group (SSLO), and the titanium plate and locking screws group (TiL) consecutively. Offset placement (SSLO) as well as using a titanium implant (TiL) reduced cycles to failure. Using the

Dynamic characteristics of automotive steel sheets

Directory of Open Access Journals (Sweden)

M. Mihaliková

2016-10-01

Full Text Available The aim of this experimental research was to perform an analysis of deformation characteristics on two different types of steel: IF steel, and micro-alloyed steel were used automotive industry. For that purpose changes of properties of these materials were carried out by static 10-3 · s-1 and dynamic 103 · s-1 strain rate assess its plastic properties. Vickers micro hardness test was carried out by the static and dynamic loading condition and describes different hardness distribution. The higher strain hardening of materials was obtained too that was confirmed by distribution of dislocations.

Corrosion resistance and protection mechanism of hot-dip Zn-Al-Mg alloy coated steel sheet under accelerated corrosion environment; Yoyu Zn-Al-Mg kei gokin mekki koban no sokushin fushoku kankyoka ni okeru taishokusei toi boshoku kiko

Energy Technology Data Exchange (ETDEWEB)

Komatsu, A.; Izutani, H.; Tsujimura, T.; Ando, A.; Kittaka, T. [NKK Corp., Tokyo (Japan)

2000-08-01

Corrosion behavior of hot-dip Zn-6%Al 0-3%Mg alloy coated steel sheets in cyclic corrosion test (CCT) has been investigated. The corrosion resistance was improved with increasing Mg content in the coating layer, and the highest corrosion resistance was observed at 3% Mg. In Zn-6%Al-3%Mg alloy coated steel sheet, the formations of zinc carbonate hydroxide and zinc oxide were suppressed for longer duration compared with Zn-0.2%Al and Zn-4.5%Al-0.l%Mg alloy coated steel sheets. As a result, zinc chloride hydroxide existed stable on the surface of the coating layer. From the polarization behaviors in 5% NaCl aqueous solution after CCT, it was found that the corrosion current density of Zn-6%At-3%Mg alloy coated steel sheet was much smaller than those of Zn-0.2%Al and Zn-4.5%Al-0.1%Mg alloy coated steel sheets. As zinc carbonate hydroxide and zinc oxide had poor adhesion to the coating layer and had porous structures, these corrosion products were considered to have little protective action for the coating layer. Therefore, it was concluded that Mg suppressed the formation of such nonprotective corrosion products. resulting in the remarkable improvement of corrosion resistance. (author)

Alfa-Laval plate heat exchangers for the power industries

International Nuclear Information System (INIS)

Kitae, Junnosuke; Mtsuura, Kazuyuki

1979-01-01

Within power-generating plants, the transfer and conversion of heat energy of very large quantity are carried out in the process of energy conversion, accordingly the importance of heat exchangers is very high. Heretofore, multi-tube heat exchangers have been used mostly, but Alfa-Laval group developed the heat exchanger with very high efficiency to incorporate it effectively into a power-generating plant. In this plate type heat exchanger, the heat transfer efficiency is very high, and the quantity of stagnation is small as it is compact, consequently it is suitable to the secondary cooling for power-generating plant or the heat exchange of high-priced liquid heat media such as heavy water. Originally, plate type heat exchangers were used for food and chemical industries, therefore the prevention of mixing two liquids, sanitary construction, and corrosion resistance were required. Then they were adopted in iron and steel industry, and large thermal load, large heat transfer area and corrosion resistance to sea water were required. They were adopted in a nuclear power plant for the first time in 1964. In this heat exchanger, channels are formed with corrugated metal sheets, and titanium, stainless steels, Incoloy, Hastelloy and others are used as occasion demands. The Alfa-Laval heat exchangers and their features are explained. (Kako, I.)

Simulation Study on the Deflection Response of the 921A Steel thin plate under Explosive Impact Load

Science.gov (United States)

Zhang, Yu-Xiang; Chen, Fang; Han, Yan

2018-03-01

The Ship cabin would be subject to high-intensity shock wave load when it is attacked by anti-ship weapons, causing its side board damaged. The time course of the deflection of the thin plate made of 921A steel in different initial conditions under the impact load is researched by theoretical analysis and numerical simulation. According to the theory of elastic-plastic deformation of the thin plate, the dynamic response equation of the thin plate under the explosion impact load is established with the method of energy, and the theoretical calculation value is compared with the result from the simulation method. It proved that the theoretical calculation method has better reliability and accuracy in different boundary size.

Corrosion resistant steel

International Nuclear Information System (INIS)

Zubchenko, A.S.; Borisov, V.P.; Latyshev, V.B.

1980-01-01

Corrosion resistant steel for production of sheets and tubes containing C, Mn, Cr, Si, Fe is suggested. It is alloyed with vanadium and cerium for improving tensile properties and ductility. The steel can be melted by a conventional method in electric-arc or induction furnaces. The mentioned steel is intended to be used as a substitute for nickel-bearing austenitic steels

Seismic behavior and design of a primary shield structure consisting of steel-plate composite (SC) walls

Energy Technology Data Exchange (ETDEWEB)

Booth, Peter N., E-mail: boothpn@purdue.edu [Lyles School of Civil Engineering, Purdue University, W. Lafayette, IN (United States); Varma, Amit H., E-mail: ahvarma@purdue.edu [Lyles School of Civil Engineering, Purdue University, W. Lafayette, IN (United States); Sener, Kadir C., E-mail: ksener@purdue.edu [Lyles School of Civil Engineering, Purdue University, W. Lafayette, IN (United States); Mori, Kentaro, E-mail: kentaro_mori@mhi.co.jp [Mitsubishi Heavy Industries, Ltd, Kobe (Japan)

2015-12-15

This paper presents an analytical evaluation of the seismic behavior and design of a unique primary shield (PSW) structure consisting of steel-plate composite (SC) walls designed for a typical pressurized water reactor (PWR) nuclear power plant. Researchers in Japan have previously conducted a reduced (1/6th) scale test of a PSW structure to evaluate its seismic (lateral) load-deformation behavior. This paper presents the development and benchmarking of a detailed 3D nonlinear inelastic finite element (NIFE) model to predict the lateral load-deformation response and behavior of the 1/6th scale test structure. The PSW structure consists of thick SC wall segments with complex and irregular geometry that surround the central reactor vessel cavity. The wall segments have three layers of steel plates (one each on the interior and exterior surfaces and one embedded in the middle) that are anchored to the concrete infill with stud anchors. The results from the 3D NIFE analyses include: (i) the lateral load-deformation behavior of the PSW structure, (ii) the progression of yielding in the steel plates, concrete cracking, formation of compression struts, and (iii) the final failure mode. These results are compared and benchmarked using experimental measurements and observations reported by Shodo et al. (2003). The analytical results provide significant insight into the lateral behavior and strength of the PSW structure, and are used for developing a design approach. This design approach starts with ACI 349 code equations for reinforced concrete shear walls and modifies them for application to the PSW structure. A simplified 3D linear elastic finite element (LEFE) model of the PSW structure is also proposed as a conventional structural analysis tool for estimating the design force demands for various load combinations.

Seismic behavior and design of a primary shield structure consisting of steel-plate composite (SC) walls

International Nuclear Information System (INIS)

Booth, Peter N.; Varma, Amit H.; Sener, Kadir C.; Mori, Kentaro

2015-01-01

This paper presents an analytical evaluation of the seismic behavior and design of a unique primary shield (PSW) structure consisting of steel-plate composite (SC) walls designed for a typical pressurized water reactor (PWR) nuclear power plant. Researchers in Japan have previously conducted a reduced (1/6th) scale test of a PSW structure to evaluate its seismic (lateral) load-deformation behavior. This paper presents the development and benchmarking of a detailed 3D nonlinear inelastic finite element (NIFE) model to predict the lateral load-deformation response and behavior of the 1/6th scale test structure. The PSW structure consists of thick SC wall segments with complex and irregular geometry that surround the central reactor vessel cavity. The wall segments have three layers of steel plates (one each on the interior and exterior surfaces and one embedded in the middle) that are anchored to the concrete infill with stud anchors. The results from the 3D NIFE analyses include: (i) the lateral load-deformation behavior of the PSW structure, (ii) the progression of yielding in the steel plates, concrete cracking, formation of compression struts, and (iii) the final failure mode. These results are compared and benchmarked using experimental measurements and observations reported by Shodo et al. (2003). The analytical results provide significant insight into the lateral behavior and strength of the PSW structure, and are used for developing a design approach. This design approach starts with ACI 349 code equations for reinforced concrete shear walls and modifies them for application to the PSW structure. A simplified 3D linear elastic finite element (LEFE) model of the PSW structure is also proposed as a conventional structural analysis tool for estimating the design force demands for various load combinations.

Resistance spot weldability of 11Cr–ferritic/martensitic steel sheets

International Nuclear Information System (INIS)

Uwaba, Tomoyuki; Yano, Yasuhide; Ito, Masahiro

2012-01-01

Resistance spot welding of 11Cr–0.4Mo–2W, V, Nb ferritic/martensitic steel sheets with different thicknesses was examined to develop a manufacturing technology for a fast reactor fuel subassembly with an inner duct structure. In the spot welding, welding current, electrode force, welding time and holding time were varied as welding parameters to investigate the appropriate welding conditions. Welding conditions under which spot weld joints did not have either crack or void defects in the nugget could be found when the electrode force was increased to 9.8 kN. It was also found that the electrode cap with a longer tip end length was effective for preventing weld defect formations. Strength of the spot welded joint was characterized from micro hardness and shear tension tests. In addition, the ductile-to-brittle transition temperature of the spot welded joint was measured by Charpy impact tests with specimens that had notches in the welded zone.

Analytical model development of an eddy-current-based non-contacting steel plate conveyance system

International Nuclear Information System (INIS)

Liu, C.-T.; Lin, S.-Y.; Yang, Y.-Y.; Hwang, C.-C.

2008-01-01

A concise model for analyzing and predicting the quasi-static electromagnetic characteristics of an eddy-current-based non-contacting steel plate conveyance system has been developed. Confirmed by three-dimensional (3-D) finite element analysis (FEA), adequacy of the analytical model can be demonstrated. Such an effective approach, which can be conveniently used by the potential industries for preliminary system operational performance evaluations, will be essential for designers and on-site engineers

Employment of fluorine doped zinc tin oxide (ZnSnOx:F) coating layer on stainless steel 316 for a bipolar plate for PEMFC

International Nuclear Information System (INIS)

Park, Ji Hun; Byun, Dongjin; Lee, Joong Kee

2011-01-01

Highlights: → Preparation of fluorine doped tin oxide (SnOx:F) and fluorine doped zinc tin oxide (ZnSnOx:F) coating layer on the surface of stainless steel 316 bipolar plate for PEMFCs (Proton Exchange Membrane Fuel Cells). → Evaluations of the corrosion resistance and the interfacial contact resistance of the bare, SnOx:F and ZnSnOx:F thin film coated stainless steel 316 bipolar plates. → Evaluation of single cell performance such as cell voltage and power density using bare stainless steel, SnOx:F and ZnSnOx:F film coated bipolar plates. - Abstract: The investigation of the electrochemical characteristics of the fluorine doped tin oxide (SnOx:F) and fluorine doped zinc tin oxide (ZnSnOx:F) was carried out in the simulated PEMFC environment and bare stainless steel 316 was used as a reference. The results showed that the ZnSnOx:F coating enhanced both the corrosion resistance and interfacial contact resistance (ICR). The corrosion current for ZnSnOx:F was 1.2 μA cm -2 which was much lower than that of bare stainless steel of 50.16 μA cm -2 . The ZnSnOx:F coated film had the smallest corrosion current due to the formation of a tight surface morphology with very few pin-holes. The ZnSnOx:F coated film exhibited the highest values of the cell voltage and power density due to its having the lowest ICR values.

Ballistic Limit of High-Strength Steel and Al7075-T6 Multi-Layered Plates Under 7.62-mm Armour Piercing Projectile Impact

Directory of Open Access Journals (Sweden)

N. A. Rahman

Full Text Available Abstract This paper presents the computational-based ballistic limit of laminated metal panels comprised of high strength steel and aluminium alloy Al7075-T6 plate at different thickness combinations to necessitate the weight reduction of existing armour steel plate. The numerical models of monolithic configuration, double-layered configuration and triple-layered configuration were developed using a commercial explicit finite element code and were impacted by 7.62 mm armour piercing projectile at velocity range of 900 to 950 m/s. The ballistic performance of each configuration plate in terms of ballistic limit velocity, penetration process and permanent deformation was quantified and considered. It was found that the monolithic panel of high-strength steel has the best ballistic performance among all panels, yet it has not caused any weight reduction in existing armour plate. As the weight reduction was increased from 20-30%, the double-layered configuration panels became less resistance to ballistic impact where only at 20% and 23.2% of weight reduction panel could stop the 950m/s projectile. The triple-layered configuration panels with similar areal density performed much better where all panels subjected to 20-30% weight reductions successfully stopped the 950 m/s projectile. Thus, triple-layered configurations are interesting option in designing a protective structure without sacrificing the performance in achieving weight reduction.

Influence of the fabrication process parameters on microstructures and mechanical properties of 10Cr-1Mo ODS steel

International Nuclear Information System (INIS)

Jin, Hyun Ju; Kim, Ki Baik; Choi, Byoung Kwon; Kang, Suk Hoon; Noh, Sang Hoon; Kim, Ga Eon; Kim, Tae Kyu

2016-01-01

Oxide dispersion strengthened (ODS) FM steels have been developed as the most promising core structural material for high- temperature components operating in severe environments such as nuclear fusion and fission systems owing to its excellent elevated temperature strength and radiation resistance stemming from the addition of extremely thermally stable oxide particles dispersed in a ferritic/martensitic matrix. To realize the structural components such as plates, sheets and tubes in SFR, the development of manufacturing processes is an essential issue for the ODS FM steel. While the ODS steel has superior radiation resistance and high temperature strength, in comparison with the existing commercial steels, it is difficult for the ODS steel to obtain sufficient workability for the fabrication due to high hardness and low ductility at room temperature, meaning that the manufacturing of the ODS plate including cladding tube can be complicated by the low cold workability. In order to prevent the ODS steel from any damage during the manufacturing process, thus, the introduction of intermediate heat treatments between cold rolling processes is necessary. This study investigates effects of the fabrication process parameters such as the cold working ratio, the intermediate and final heat treatments on the microstructure and mechanical properties of 10Cr-1Mo ODS steel. In an effort to optimize the manufacturing route of the ODS FM steel, the microstructural and mechanical evolutions for the ODS plate manufactured by a control of the fabrication process parameters were evaluated in the present study. In the present study, the effect of a cold rolling and intermediate heat treatments on microstructures and mechanical properties of 10Cr-1Mo FM ODS steel were investigated. During the manufacturing route the hardness measurements remained below the critical value of 400 Hv. Intermediate heat treatment with slow cooling led to a softened ferritic structures which can be further

Tribological evaluation of surface modified H13 tool steel in warm forming of Ti–6Al–4V titanium alloy sheet

OpenAIRE

Wang, Dan; Li, Heng; Yang, He; Ma, Jun; Li, Guangjun

2014-01-01

The H13 hot-working tool steel is widely used as die material in the warm forming of Ti–6Al–4V titanium alloy sheet. However, under the heating condition, severe friction and lubricating conditions between the H13 tools and Ti–6Al–4V titanium alloy sheet would cause difficulty in guaranteeing forming quality. Surface modification may be used to control the level of friction force, reduce the friction wear and extend the service life of dies. In this paper, four surface modification methods (c...

Evaluation of Electrochemical Characteristics on Graphene Coated Austenitic and Martensitic Stainless Steels for Metallic Bipolar Plates in PEMFC Fabricated with Hydrazine Reduction Methods

Energy Technology Data Exchange (ETDEWEB)

Cha, Seong-Yun; Lee, Jae-Bong [School of Advanced Materials Engineering, Kookmin University, Seoul (Korea, Republic of)

2016-04-15

Graphene was coated on austenitic and martensitic stainless steels to simulate the metallic bipolar plate of proton exchange membrane fuel cell (PEMFC). Graphene oxide (GO) was synthesized and was reduced to reduced graphene oxide (rGO) via a hydrazine process. rGO was confirmed by FE-SEM, Raman spectroscopy and XPS. Interfacial contact resistance (ICR) between the bipolar plate and the gas diffusion layer (GDL) was measured to confirm the electrical conductivity. Both ICR and corrosion current density decreased on graphene coated stainless steels. Corrosion resistance was also improved with immersion time in cathodic environments and satisfied the criteria of the Department of Energy (DOE), USA. The total concentrations of metal ions dissolved from graphene coated stainless steels were reduced. Furthermore hydrophobicity was improved by increasing the contact angle.

46 CFR 105.20-3 - Cargo tanks.

Science.gov (United States)

2010-10-01

...) Construction and Materials. (1) The cargo tanks must be constructed of iron, steel, copper, nickel alloy... inches and gage number 2,3 Nickel copper B127, hot rolled sheet or plate 0.107 (USSG 12). Copper nickel 1... sheet and plate iron and steel. The letters “AWG” stand for “American Wire Gage” (or Brown and Sharpe...

Structure of steel reactor building and construction method therefor

International Nuclear Information System (INIS)

Yamakawa, Toshikimi.

1997-01-01

The building of the present invention contains a reactor pressure vessel, and has double steel plate walls endurable to elevation of inner pressure and keeping airtightness, and shielding concretes are filled between the double steel plate walls. It also has empty double steel plate walls not filled with concretes and has pipelines, vent ducts, wirings and a support structures for attaching them between the double steel plate walls. It is endurable to a great inner pressure satisfactory and keeps airtightness by the two spaced steel plates. It can be greatly reduced in the weight, and can be manufactured efficiently with high quality in a plant by so called module construction, and the dimension of the entire of the reactor building can be reduced. It is constructed in a dock, transported on the sea while having the space between the two steel plate walls as a ballast tanks, placed in the site, and shielding concretes are filled between the double steel plate walls. The term for the construction can be reduced, and the cost for the construction can be saved. (N.H.)

Propagation of semi-elliptical surface cracks in ferritic and austenitic steel plates under thermal cyclic loading

International Nuclear Information System (INIS)

Bethge, K.

1989-05-01

Theoretical and experimental investigations of crack growth under thermal and thermomechanical fatigue loading are presented. The experiments were performed with a ferritic reactor pressure vessel steel 20 MnMoNi 5 5 and an austenitic stainless steel X6 CrNi 18 11. A plate containing a semi-elliptical surface crack is heated up to a homogeneous temperature and cyclically cooled down by a jet of cold water. On the basis of linear elastic fracture mechanics stress-intensity factors are calculated with the weight function method. The prediction of crack growth under thermal fatigue loading using data from mechanical fatigue tests is compared with the experimental result. (orig.) [de

Development of PWR pressure vessel steels

International Nuclear Information System (INIS)

Druce, S.; Edwards, B.

1982-01-01

Requirements to be met by vessel steels for pressurized water reactors are analyzed. Chemicat composition of low-alloyed steels, mechanical properties of sheets and forgings made of these steels and changes in the composition and properties over the wall thickness of the reactor vessel are presented. Problems of the vessel manufacturing including welding and heat treatment processes of sheets and forgings are considered. Special attention is paid to steel embrittlement during vessel fabrication and operation (radiation embrittlement, thermal embrittlement). The role of non-metal inclusions and their effect on anisotropy of fracture toughness is discussed. Possible developments of vessel steels and procedures for producing reactor vessels are reviewed

Development of PWR pressure vessel steels

Energy Technology Data Exchange (ETDEWEB)

Druce, S.; Edwards, B.

1982-01-01

Requirements to be met by vessel steels for pressurized water reactors are analyzed. Chemicat composition of low-alloyed steels, mechanical properties of sheets and forgings made of these steels and changes in the composition and properties over the wall thickness of the reactor vessel are presented. Problems of the vessel manufacturing including welding and heat treatment processes of sheets and forgings are considered. Special attention is paid to steel embrittlement during vessel fabrication and operation (radiation embrittlement, thermal embrittlement). The role of non-metal inclusions and their effect on anisotropy of fracture toughness is discussed. Possible developments of vessel steels and procedures for producing reactor vessels are reviewed.

Numerical and experimental study on multi-pass laser bending of AH36 steel strips

Science.gov (United States)

Fetene, Besufekad N.; Kumar, Vikash; Dixit, Uday S.; Echempati, Raghu

2018-02-01

Laser bending is a process of bending of plates, small sized sheets, strips and tubes, in which a moving or stationary laser beam heats the workpiece to achieve the desired curvature due to thermal stresses. Researchers studied the effects of different process parameters related to the laser source, material and workpiece geometry on laser bending of metal sheets. The studies are focused on large sized sheets. The workpiece geometry parameters like sheet thickness, length and width also affect the bend angle considerably. In this work, the effects of width and thickness on multi-pass laser bending of AH36 steel strips were studied experimentally and numerically. Finite element model using ABAQUS® was developed to investigate the size effect on the prediction of the bend angle. Microhardness and flexure tests showed an increase in the flexural strength as well as microhardness in the scanned zone. The microstructures of the bent strips also supported the physical observations.

A Study on the Low Temperature Brittleness by Cyclic Cooling-Heating of Low Carbon Hot Rolled Steel Plate

International Nuclear Information System (INIS)

Lee, Hyo Bok

1979-01-01

The ductile-brittle transition phenomenon of low carbon steel has been investigated using the standard Charpy V-notch specimen. Dry ice and acetone were used as refrigerants. Notched specimens were cut from the hot rolled plate produced at POSCO for the Olsen impact test. The effect of cyclic cooling and heating of 0.14% carbon steel on the embrittlement was extensively examined. The ductile-brittle transition temperature was found to be approximately-30 .deg. C. The transition temperature was gradually increased as the number of cooling-heating cycles increased. On a typical V-notch fracture surface it was found that the ductile fracture surface showed a thick and fibrous structure, while the brittle fracture surface a small and light grain with irregular disposition. As expected, the transition temperature was also increased as the carbon content of steel increased. Compared with the case of 0.14% carbon steel, the transition temperature of 0.17% carbon steel was found to be increased about 12 .deg. C

Development of Analytical Method for Predicting Residual Mechanical Properties of Corroded Steel Plates

Directory of Open Access Journals (Sweden)

J. M. R. S. Appuhamy

2011-01-01

Full Text Available Bridge infrastructure maintenance and assurance of adequate safety is of paramount importance in transportation engineering and maintenance management industry. Corrosion causes strength deterioration, leading to impairment of its operation and progressive weakening of the structure. Since the actual corroded surfaces are different from each other, only experimental approach is not enough to estimate the remaining strength of corroded members. However, in modern practices, numerical simulation is being used to replace the time-consuming and expensive experimental work and to comprehend on the lack of knowledge on mechanical behavior, stress distribution, ultimate behavior, and so on. This paper presents the nonlinear FEM analyses results of many corroded steel plates and compares them with their respective tensile coupon tests. Further, the feasibility of establishing an accurate analytical methodology to predict the residual strength capacities of a corroded steel member with lesser number of measuring points is also discussed.

Mutual Inductance Problem for a System Consisting of a Current Sheet and a Thin Metal Plate

Science.gov (United States)

Fulton, J. P.; Wincheski, B.; Nath, S.; Namkung, M.

1993-01-01

Rapid inspection of aircraft structures for flaws is of vital importance to the commercial and defense aircraft industry. In particular, inspecting thin aluminum structures for flaws is the focus of a large scale R&D effort in the nondestructive evaluation (NDE) community. Traditional eddy current methods used today are effective, but require long inspection times. New electromagnetic techniques which monitor the normal component of the magnetic field above a sample due to a sheet of current as the excitation, seem to be promising. This paper is an attempt to understand and analyze the magnetic field distribution due to a current sheet above an aluminum test sample. A simple theoretical model, coupled with a two dimensional finite element model (FEM) and experimental data will be presented in the next few sections. A current sheet above a conducting sample generates eddy currents in the material, while a sensor above the current sheet or in between the two plates monitors the normal component of the magnetic field. A rivet or a surface flaw near a rivet in an aircraft aluminum skin will disturb the magnetic field, which is imaged by the sensor. Initial results showed a strong dependence of the flaw induced normal magnetic field strength on the thickness and conductivity of the current-sheet that could not be accounted for by skin depth attenuation alone. It was believed that the eddy current imaging method explained the dependence of the thickness and conductivity of the flaw induced normal magnetic field. Further investigation, suggested the complexity associated with the mutual inductance of the system needed to be studied. The next section gives an analytical model to better understand the phenomenon.

Nondestructive Evaluation of Friction Stir-Welded Aluminum Alloy to Coated Steel Sheet Lap Joint

Science.gov (United States)

Das, H.; Kumar, A.; Rajkumar, K. V.; Saravanan, T.; Jayakumar, T.; Pal, Tapan Kumar

2015-11-01

Dissimilar lap joints of aluminum sheet (AA 6061) of 2 mm thickness and zinc-coated steel sheet of 1 mm thickness were produced by friction stir welding with different combinations of rotational speed and travel speed. Ultrasonic C- and B-scanning, and radiography have been used in a complementary manner for detection of volumetric (cavity and flash) and planar (de bond) defects as the defects are in micron level. Advanced ultrasonic C-scanning did not provide any idea about the defects, whereas B-scanning cross-sectional image showed an exclusive overview of the micron-level defects. A digital x-ray radiography methodology is proposed for quality assessment of the dissimilar welds which provide three-fold increase in signal-to-noise ratio with improved defect detection sensitivity. The present study clearly shows that the weld tool rotational speed and travel speed have a decisive role on the quality of the joints obtained by the friction stir welding process. The suitability of the proposed NDE techniques to evaluate the joint integrity of dissimilar FSW joints is thus established.

Catalogue of X-Ray Texture Data for Al-Cu-Li Alloy 1460, 2090, 2096 and 2195 Near-Net-Shape Extrusions, Sheet and Plate

Science.gov (United States)

Hales, Stephen J.; Hafley, Robert A.; Alexa, Joel A.

1998-01-01

The effect of crystallographic texture on the mechanical properties of near-net-shape extrusions is of major interest ff these products are to find application in launch vehicle or aircraft structures. The objective of this research was to produce a catalogue containing quantitative texture information for extruded product, sheet and plate. The material characterized was extracted from wide, integrally stiffened panels fabricated from the Al-Cu-Li alloys 1460, 2090, 2096 and 2195. The textural characteristics of sheet and plate products of the same alloys were determined for comparison purposes. The approach involved using X-ray diffraction to generate pole figures in combination with orientation distribution function analysis. The data were compiled as a function of location in the extruded cross-sections and the variation in the major deformation- and recrystallization-related texture components was identified.

Study of the penetration of a plate made of titanium alloy VT6 with a steel ball

Science.gov (United States)

Buzyurkin, A. E.

2018-03-01

The purpose of this work is the development and verification of mathematical relationships, adapted to the package of finite element analysis LS-DYNA and describing the deformation and destruction of a titanium plate in a high-speed collision. Using data from experiments on the interaction of a steel ball with a titanium plate made of VT6 alloy, verification of the available constants necessary for describing the behavior of the material using the Johnson-Cook relationships was performed, as well as verification of the parameters of the fracture model used in the numerical modeling of the collision process. An analysis of experimental data on the interaction of a spherical impactor with a plate showed that the data accepted for VT6 alloy in the first approximation for deformation hardening in the Johnson-Cook model give too high results on the residual velocities of the impactor when piercing the plate.

Effects of heat input on mechanical properties of metal inert gas welded 1.6 mm thick galvanized steel sheet

International Nuclear Information System (INIS)

Rafiqul, M I; Ishak, M; Rahman, M M

2012-01-01

It is usually a lot easier and less expensive to galvanize steel before it is welded into useful products. Galvanizing afterwards is almost impossible. In this research work, Galvanized Steel was welded by using the ER 308L stainless steel filler material. This work was done to find out an alternative way of welding and investigate the effects of heat input on the mechanical properties of butt welded joints of Galvanized Steel. A 13.7 kW maximum capacity MIG welding machine was used to join 1.6 mm thick sheet of galvanized steel with V groove and no gap between mm. Heat inputs was gradually increased from 21.06 to 25.07 joules/mm in this study. The result shows almost macro defects free welding and with increasing heat input the ultimate tensile strength and welding efficiency decrease. The Vickers hardness also decreases at HAZ with increasing heat input and for each individual specimen; hardness was lowest in heat affected zone (HAZ), intermediate in base metal and maximum in welded zone. The fracture for all specimens was in the heat affected zone while testing in the universal testing machine.

Effects of heat input on mechanical properties of metal inert gas welded 1.6 mm thick galvanized steel sheet

Science.gov (United States)

Rafiqul, M. I.; Ishak, M.; Rahman, M. M.

2012-09-01

It is usually a lot easier and less expensive to galvanize steel before it is welded into useful products. Galvanizing afterwards is almost impossible. In this research work, Galvanized Steel was welded by using the ER 308L stainless steel filler material. This work was done to find out an alternative way of welding and investigate the effects of heat input on the mechanical properties of butt welded joints of Galvanized Steel. A 13.7 kW maximum capacity MIG welding machine was used to join 1.6 mm thick sheet of galvanized steel with V groove and no gap between mm. Heat inputs was gradually increased from 21.06 to 25.07 joules/mm in this study. The result shows almost macro defects free welding and with increasing heat input the ultimate tensile strength and welding efficiency decrease. The Vickers hardness also decreases at HAZ with increasing heat input and for each individual specimen; hardness was lowest in heat affected zone (HAZ), intermediate in base metal and maximum in welded zone. The fracture for all specimens was in the heat affected zone while testing in the universal testing machine.

Temperature effects on the magnetic properties of silicon-steel sheets using standardized toroidal frame.

Science.gov (United States)

Wu, Cheng-Ju; Lin, Shih-Yu; Chou, Shang-Chin; Tsai, Chia-Yun; Yen, Jia-Yush

2014-01-01

This study designed a detachable and standardized toroidal test frame to measure the electromagnetic characteristic of toroidal laminated silicon steel specimens. The purpose of the design was to provide the measurements with standardized and controlled environment. The device also can withstand high temperatures (25-300°C) for short time period to allow high temperature tests. The accompanying driving circuit facilitates testing for high frequency (50-5,000 Hz) and high magnetic flux (0.2-1.8 T) conditions and produces both sinusoidal and nonsinusoidal test waveforms. The thickness of the stacked laminated silicon-steel sheets must be 30~31 mm, with an internal diameter of 72 mm and an outer diameter of 90 mm. With the standardized setup, it is possible to carry out tests for toroidal specimen in high temperature and high flux operation. The test results show that there is a tendency of increased iron loss under high temperature operation. The test results with various driving waveforms also provide references to the required consideration in engineering designs.

The Influence of the Loading Rate on the Mechanical Properties of Drawing Steel Sheet

Directory of Open Access Journals (Sweden)

Buršák, M.

2006-01-01

Full Text Available The paper analyzes the influence of the loading rate in the interval from 1 to 1000 mm/min on the mechanical properties of drawing steel sheet H260LAD with the gauge of 1 mm, used for the manufacture of automotive parts, under tension and bending conditions. It describes the aspects of material characteristics under tension and bending conditions, while bending tests were made on notched specimens (a modified impact bending test. The paper presents knowledge that using a modified notch toughness test it is possible to achieve the pressability (formability characteristics corresponding to dynamic strain rates even under the static loading.

Phase analysis of fume during arc weld brazing of steel sheets with protective coatings

Directory of Open Access Journals (Sweden)

J. Matusiak

2016-04-01

Full Text Available The article presents the results of research of the phase identification and of the quantitative phase analysis of fume generated during Cold Metal Transfer (CMT, ColdArc and Metal Inert Gas / Metal Active Gas (MIG / MAG weld brazing. Investigations were conducted for hot - dip coated steel sheets with zinc (Zn and zinc-iron (Zn - Fe alloy coatings. Arc shielding gases applied during the research-related tests were Ar + O2, Ar + CO2, Ar + H2 and Ar + CO2 + H2 gas mixtures. The analysis of the results covers the influence of the chemical composition of shielding gas on the chemical composition of welding fume.

Stainless steel recycle FY94 progress report

International Nuclear Information System (INIS)

Imrich, K.J.

1994-01-01

The Materials Technology Section (MTS) of the Savannah River Technology Center (SRTC) was asked to demonstrate the practicality of recycling previously contaminated stainless steel components such as reactor heat exchanger heads, process water piping and slug buckets into 208 liters (55 gallon) drums and 2.8 cubic meter (100 ft 3 ) storage boxes. Radioactively contaminated stainless steel scrap will be sent to several industrial partners where it will be melted, decontaminated/cast into ingots, and rolled into plate and sheet and fabricated into the drums and boxes. As part of this recycle initiative, MTS was requested to demonstrate that radioactively contaminated Type 304L stainless steel could be remelted and cast to meet the applicable ASTM specification for fabrication of drums and boxes. In addition, MTS was requested to develop the technical basis of melt decontamination and establish practicality of using this approach for value added products. The findings presented in this investigation lead to the following conclusions: recycle of 18 wt% Cr-8 wt% Ni alloy can be achieved by melting Type 304 stainless steel in a air vacuum induction furnace; limited melt decontamination of the contaminated stainless steel was achieved, surface contamination was removed by standard decontamination techniques; carbon uptake in the as-cast ingots resulted from the graphite susceptor used in this experiment and is unavoidable with this furnace configuration. A new furnace optimized for melting stainless steel has been installed and is currently being tested for use in this program

Scientific and Technological Principles of Development of New Cold-Resistant Arc-Steels (Steels for Arctic Applications)

Science.gov (United States)

Sych, O. V.; Khlusova, E. I.; Yashin, E. A.

2017-12-01

The paper presents the results of quantitative analysis of C, Mn, Ni and Cu content on strength and cold-resistance of rolled plates. Relations between the ferritic-bainitic structure morphology and anisotropy and steel performance characteristics have been established. Influence of thermal and deformation rolling patterns on steel structure has been studied. The steel chemical composition has been improved and precision thermomechanical processing conditions for production of cold-resistant Arc-steel plates have been developed.

Effect of stainless steel and titanium low-contact dynamic compression plate application on the vascularity and mechanical properties of cortical bone after fracture.

Science.gov (United States)

Jain, R; Podworny, N; Hearn, T; Anderson, G I; Schemitsch, E H

1997-10-01

Comparison of the effect of stainless steel and titanium low-contact dynamic compression plate application on the vascularity and mechanical properties of cortical bone after fracture. Randomized, prospective. Orthopaedic research laboratory. Ten large (greater than twenty-five kilogram) adult dogs. A short, midshaft spiral tibial fracture was created, followed by lag screw fixation and neutralization with an eight-hole, 3.5-millimeter, low-contact dynamic compression plate (LCDCP) made of either 316L stainless steel (n = five) or commercially pure titanium (n = five). After surgery, animals were kept with unrestricted weight-bearing in individual stalls for ten weeks. Cortical bone blood flow was assessed by laser Doppler flowmetry using a standard metalshafted probe (Periflux Pf303, Perimed, Jarfalla, Sweden) applied through holes in the custom-made LCDCPs at five sites. Bone blood flow was determined at four times: (a) prefracture, (b) postfracture, (c) postplating, and (d) ten weeks postplating. After the dogs were killed, the implant was removed and both the treated tibia and contralateral tibia were tested for bending stiffness and load to failure. Fracture creation decreased cortical perfusion in both groups at the fracture site (p = 0.02). The application of neither stainless steel nor titanium LCDCPs further decreased cortical bone blood flow after fracture creation. However, at ten weeks postplating, cortical perfusion significantly increased compared with acute postplating levels in the stainless steel (p = 0.003) and titanium (p = 0.001) groups. Cortical bone blood flow ten weeks postplating was not significantly different between the titanium group and the stainless steel group. Biomechanical tests performed on the tibiae with the plates removed did not reveal any differences in bending stiffness nor load required to cause failure between the two groups. Both titanium and stainless steel LCDCPs were equally effective in allowing revascularization, and

Drying of fruits and vegetables using a flat plate solar collector with convective air flow

International Nuclear Information System (INIS)

Mansoor, K.K.; Hanif, M.

2011-01-01

This paper presents the analysis of drying of different fruits and vegetables dried by a flat plate solar collector developed at the Department of Agricultural Mechanization, Khyber PukhtunKhwa Agricultural University Peshawar, Pakistan. A small flat plate solar collector is designed and tested for its maximum performance in terms of efficiency with different convective flow rates. The collector assembly is divided into two parts. The flat plate solar collector and the drying chamber. The materials used for flat plate solar collector are wood, steel sheet, Insulation materials, and glass sheet as covering material. The insulation box (0.9 x 1.8 x 0.3 meter) is made up of wood of popular and deodar, to be fully isolated with the help of polystyrene. The absorber is black painted v-corrugated steel sheet. Collector has a tilt angle of 34 deg. (Equivalent to the latitude of Peshawar). The covering material is (0.9 x 1.8 meter) and 5 mm thick glass sheet placed at the top of the wooden box. The collector is supported and tilted with the help of a frame made up of iron angled arms. While the drying chamber is a (1 X 0.5 x 0.3 meter) wooden box connected to the outlet duct of the collector with the help of polyvinylchloride pipe. Experiments were conducted different fruits and vegetables and different parameters like moisture lost by the products in each hour, drying rate at each hour of drying, humidity and temperature of the drying chamber. It was observed that the products such as bitter guard and onion were dried in 10 to 2 hours up to moisture content less then 8%. These two product lost 8% to 10% moisture during each hour of drying. While grapes and Green chili are dried in 24 to 25 hours up to moisture content less then 8%. These two products lost 4% to 5% moisture in each hour of drying. The drying rate of all the products dried was very much consistent. It was observed that onion and bitter guard showed a good drying rate of 0.03[g(H/sub 2/O)/g(d.m).cm/ 2 hr] to

Depth profiling of hydrogen in ferritic/martensitic steels by means of a tritium imaging plate technique

International Nuclear Information System (INIS)

Otsuka, Teppei; Tanabe, Tetsuo

2013-01-01

Highlights: ► We applied a tritium imaging plate technique to depth profiling of hydrogen in bulk. ► Changes of hydrogen depth profiles in the steel by thermal annealing were examined. ► We proposed a release model of plasma-loaded hydrogen in the steel. ► Hydrogen is trapped at trapping sites newly developed by plasma loading. ► Hydrogen is also trapped at surface oxides and hardly desorbed by thermal annealing. -- Abstract: In order to understand how hydrogen loaded by plasma in F82H is removed by annealing at elevated temperatures in vacuum, depth profiles of plasma-loaded hydrogen were examined by means of a tritium imaging plate technique. Owing to large hydrogen diffusion coefficients in F82H, the plasma-loaded hydrogen easily penetrates into a deeper region becoming solute hydrogen and desorbs by thermal annealing in vacuum. However the plasma-loading creates new hydrogen trapping sites having larger trapping energy than that for the intrinsic sites beyond the projected range of the loaded hydrogen. Some surface oxides also trap an appreciable amount of hydrogen which is more difficult to remove by the thermal annealing

STUDY ON THE BEHAVIOUR OF PRECAST BEAM COLUMN JOINT USING STEEL PLATE CONNECTION (JPSP)

OpenAIRE

Parung, H.

2012-01-01

Joint beam column connection is the most critical part for a structure subjected to earthquake loading. This part should be designed such that any possible failure can be prevented. For a cast in situ structure, any failure in this joint can be prevented if all requirements in the design code are obeyed. For pre-cast construction, structural failure usually occurs at the beam-column connection. The research aimed at studying the strength of precast beam-column joint using steel plate as conne...

Effect of Al and Mg Contents on Wettability and Reactivity of Molten Zn-Al-Mg Alloys on Steel Sheets Covered with MnO and SiO2 Layers

Science.gov (United States)

Huh, Joo-Youl; Hwang, Min-Je; Shim, Seung-Woo; Kim, Tae-Chul; Kim, Jong-Sang

2018-05-01

The reactive wetting behaviors of molten Zn-Al-Mg alloys on MnO- and amorphous (a-) SiO2-covered steel sheets were investigated by the sessile drop method, as a function of the Al and Mg contents in the alloys. The sessile drop tests were carried out at 460 °C and the variation in the contact angles (θc) of alloys containing 0.2-2.5 wt% Al and 0-3.0 wt% Mg was monitored for 20 s. For all the alloys, the MnO-covered steel substrate exhibited reactive wetting whereas the a-SiO2-covered steel exhibited nonreactive, nonwetting (θc > 90°) behavior. The MnO layer was rapidly removed by Al and Mg contained in the alloys. The wetting of the MnO-covered steel sheet significantly improved upon increasing the Mg content but decreased upon increasing the Al content, indicating that the surface tension of the alloy droplet is the main factor controlling its wettability. Although the reactions of Al and Mg in molten alloys with the a-SiO2 layer were found to be sluggish, the wettability of Zn-Al-Mg alloys on the a-SiO2 layer improved upon increasing the Al and Mg contents. These results suggest that the wetting of advanced high-strength steel sheets, the surface oxide layer of which consists of a mixture of MnO and SiO2, with Zn-Al-Mg alloys could be most effectively improved by increasing the Mg content of the alloys.

Bipolar plate materials in molten carbonate fuel cells. Final CRADA report.

Energy Technology Data Exchange (ETDEWEB)

Krumpelt, M.

2004-06-01

Advantages of implementation of power plants based on electrochemical reactions are successfully demonstrated in the USA and Japan. One of the msot promising types of fuel cells (FC) is a type of high temperature fuel cells. At present, thanks to the efforts of the leading countries that develop fuel cell technologies power plants on the basis of molten carbonate fuel cells (MCFC) and solid oxide fuel cells (SOFC) are really close to commercialization. One of the problems that are to be solved for practical implementation of MCFC and SOFC is a problem of corrosion of metal components of stacks that are assembled of a number of fuel cells. One of the major components of MCFC and SOFC stacks is a bipolar separator plate (BSP) that performs several functions - it is separation of reactant gas flows sealing of the joints between fuel cells, and current collection from the surface of electrodes. The goal of Task 1 of the project is to develop new cost-effective nickel coatings for the Russian 20X23H18 steel for an MCFC bipolar separator plate using technological processes usually implemented to apply corrosion stable coatings onto the metal parts for products in the defense. There was planned the research on production of nickel coatings using different methods, first of all the galvanic one and the explosion cladding one. As a result of the works, 0.4 x 712 x 1296 mm plates coated with nickel on one side were to be made and passed to ANL. A line of 4 galvanic baths 600 liters was to be built for the galvanic coating applications. The goal of Task 2 of the project is the development of a new material of an MCFC bipolar separator plate with an upgraded corrosion stability, and development of a technology to produce cold roll sheets of this material the sizes of which will be 0.8 x 712x 1296 mm. As a result of these works, a pilot batch of the rolled material in sheets 0.8 x 712 x 1296 mm in size is to be made (in accordance with the norms and standards of the Russian

[Experimental study on carbon fiber reinforced plastic plate--analysis of stabilizing force required for plate].

Science.gov (United States)

Iizuka, H

1990-11-01

Plates currently in use for the management of bone fracture made of metal present with various problems. We manufactured carbon fiber reinforced plastic (CFRP) plates from Pyrofil T/530 puriplegs overlaid at cross angles of +/- 10 degrees, +/- 20 degrees, and +/- 30 degrees for trial and carried out an experimental study on rabbit tibiofibular bones using 316L stainless steel plates of comparable shape and size as controls. The results indicate the influence of CFRP plate upon cortical bone was milder than that of stainless steel plate, with an adequate stabilizing force for the repair of fractured rabbit tibiofibular bones. CFRP has the advantages over metals of being virtually free from corrosion and fatigue, reasonably radiolucent and able to meet a wide range of mechanical requirements. This would make CFRP plate quite promising as a new devices of treating fracture of bones.

Surface composition effect of nitriding Ni-free stainless steel as bipolar plate of polymer electrolyte fuel cell

Energy Technology Data Exchange (ETDEWEB)

Yu, Yang; Shironita, Sayoko [Nagaoka University of Technology, 1603-1, Kamitomioka, Nagaoka, Niigata 940-2188 (Japan); Nakatsuyama, Kunio [Nakatsuyama Heat Treatment Co., Ltd., 1-1089-10, Nanyou, Nagaoka, Niigata 940-1164 (Japan); Souma, Kenichi [Nagaoka University of Technology, 1603-1, Kamitomioka, Nagaoka, Niigata 940-2188 (Japan); Hitachi Industrial Equipment Systems Co., Ltd., 3 Kanda Neribei, Chiyoda, Tokyo 101-0022 (Japan); Umeda, Minoru, E-mail: mumeda@vos.nagaokaut.ac.jp [Nagaoka University of Technology, 1603-1, Kamitomioka, Nagaoka, Niigata 940-2188 (Japan)

2016-12-01

Graphical abstract: The anodic current densities in the passive region of nitrided SUS445-N stainless steel are lower than those of a non heat-treated SUS445 stainless steel and heat-treated SUS445-Ar stainless steel under an Ar atmosphere. It shows a better corrosion resistance for the SUS445 stainless steel after the nitriding heat treatment. - Highlights: • The nitriding heat treatment was carried out using Ni-free SUS445 stainless steel. • The corrosion resistance of the nitrided SUS445-N stainless steel was improved. • The structure of the nitrided SUS445-N stainless steel changed from α-Fe to γ-Fe. • The surface elemental components present in the steels affect the corrosion resistance. - Abstract: In order to increase the corrosion resistance of low cost Ni-free SUS445 stainless steel as the bipolar plate of a polymer electrolyte fuel cell, a nitriding surface treatment experiment was carried out in a nitrogen atmosphere under vacuum conditions, while an Ar atmosphere was used for comparison. The electrochemical performance, microstructure, surface chemical composition and morphology of the sample before and after the electrochemical measurements were investigated using linear sweep voltammetry (LSV), X-ray diffraction (XRD), glow discharge optical emission spectroscopy (GDS) and laser scanning microscopy (LSM) measurements. The results confirmed that the nitriding heat treatment not only increased the corrosion resistance, but also improved the surface conductivity of the Ni-free SUS445 stainless steel. In contrast, the corrosion resistance of the SUS445 stainless steel decreased after heat treatment in an Ar atmosphere. These results could be explained by the different surface compositions between these samples.

The effect of interlaminar graphene nano-sheets reinforced e-glass fiber/ epoxy on low velocity impact response of a composite plate

Science.gov (United States)

Al-Maharma, A. Y.; Sendur, P.

2018-05-01

In this study, we compare the inter-laminar effect of graphene nano-sheets (GNSs) and CNTs on the single and multiple dynamic impact response of E-glass fiber reinforced epoxy composite (GFEP). In the comparisons, raw GFEP composite is used as baseline for quantifying the improvement on the dynamic impact response. For that purpose, finite element based models are developed for GNSs on GFEP, graphene coating on glass fibers, inter-laminar composite of CNTs reinforced polyester at 7.5 vol%, and combinations of all these reinforcements. Comparisons are made on three metrics: (i) total deformation, (ii) the contact force, and (iii) internal energy of the composite plate. The improvement on axial modulus (E1) of GFEP reinforced with one layer of GNS (0.5 wt%) without polyester at lamination sequence of [0]8 is 29.4%, which is very close to the improvement of 31% on storage modulus for multi-layer graphene with 0.5 wt% reinforced E-glass/epoxy composite at room temperature. Using three GNSs (1.5 wt%) reinforced polyester composite as interlaminar layer results in an improvement of 57.1% on E1 of GFEP composite. The simulation results reveal that the interlaminar three GNSs/polyester composite at mid-plane of GFEP laminated composite can significantly improve the dynamic impact resistance of GFEP structure compared to the other aforementioned structural reinforcements. Reinforcing GFEP composite with three layers of GNSs/polyester composite at mid-plane results in an average of 35% improvement on the dynamic impact resistance for healthy and damaged composite plate under low velocity impacts of single and multiple steel projectiles. This model can find application in various areas including structural health monitoring, fire retardant composite, and manufacturing of high strength and lightweight mechanical parts such as gas tank, aircraft wings and wind turbine blades.

Investigation into springback characteristics of two HSS sheets during cold v-bending

Energy Technology Data Exchange (ETDEWEB)

Fang, Gang; Gao, Wei-Ran [Department of Mechanical Engineering, Tsinghua University, Beijing 100084 (China)

2013-12-16

Considering the safety and the light-weight structure, there is an increasing requirement of high strength steel (HSS) sheets in the automotive industry. The high-precise prediction of the springback depends on constitutive equations and their corresponding material parameters. In order to investigate the springback of HSS sheets, DP590 and B280VK, their constitutive behaviors were analyzed based on the sheet tension tests. With respect to the constitutive equation, the Voce model is more proper to two hot-rolled steels, DP590 and B280VK, than the Swift model. Two steels are all saturated hardening, and the degree of hardening decreases with the strain. The cold v-banding tests of two HSS sheets were carried out for evaluation of springback characteristics. Results of v-bending experiments showed that the springback angle increases with the bending along 45°, 90° and 0° to the rolling direction of steel in turn.

Investigation into springback characteristics of two HSS sheets during cold v-bending

International Nuclear Information System (INIS)

Fang, Gang; Gao, Wei-Ran

2013-01-01

Considering the safety and the light-weight structure, there is an increasing requirement of high strength steel (HSS) sheets in the automotive industry. The high-precise prediction of the springback depends on constitutive equations and their corresponding material parameters. In order to investigate the springback of HSS sheets, DP590 and B280VK, their constitutive behaviors were analyzed based on the sheet tension tests. With respect to the constitutive equation, the Voce model is more proper to two hot-rolled steels, DP590 and B280VK, than the Swift model. Two steels are all saturated hardening, and the degree of hardening decreases with the strain. The cold v-banding tests of two HSS sheets were carried out for evaluation of springback characteristics. Results of v-bending experiments showed that the springback angle increases with the bending along 45°, 90° and 0° to the rolling direction of steel in turn

Crane Scheduling for a Plate Storage

DEFF Research Database (Denmark)

Hansen, Jesper; Clausen, Jens

2002-01-01

Odense Steel Shipyard produces the worlds largest container ships. The first process of producing the steel ships is handling arrival and storage of steel plates until they are needed in production. This paper considers the problem of scheduling two cranes that carry out the movements of plates...... into, around and out of the storage. The system is required to create a daily schedule for the cranes, but also handle possible disruptions during the execution of the plan. The problem is solved with a Simulated Annealing algorithm....

Sealable joint steel sheet piling for groundwater control and remediation: Case histories

International Nuclear Information System (INIS)

Smyth, D.; Jowett, R.; Gamble, M.

1997-01-01

The Waterloo Barrier trademark steel sheet piling (patents pending) incorporates a cavity at each interlocking joint that is flushed clean and injected with sealant after the piles have been driven into the ground to form a vertical cutoff wall. The installation and sealing procedures allow for a high degree of quality assurance and control. Bulk wall hydraulic conductivities of 10 -8 to 10 -10 cm/sec have been demonstrated at field installations. Recent case histories are presented in which Waterloo Barrier trademark cutoff walls are used to prevent off-site migration of contaminated groundwater or soil gases to adjacent property and waterways. Full enclosures to isolate DNAPL source zones or portions of contaminated aquifers for pilot-scale remediation testing will also be described. Monitoring data will be used to demonstrate the effectiveness of the Waterloo Barrier trademark in these applications

On the Gas Dynamics of Inert-Gas-Assisted Laser Cutting of Steel Plate

Science.gov (United States)

Brandt, A. D.; Settles, G. S.; Scroggs, S. D.

1996-11-01

Laser beam cutting of sheet metal requires an assist gas to blow away the molten material. Since the assist-gas dynamics influences the quality and speed of the cut, the orientation of the gas nozzle with respect to the kerf is also expected to be important. A 1 kW cw CO2 laser with nitrogen assist gas was used to cut mild steel sheet of 1 to 4 mm thickness, using a sonic coaxial nozzle as a baseline. Off-axis nozzles were oriented from 20 deg to 60 deg from normal with exit Mach numbers from 1 to 2.4. Results showed maximum cutting speed at a 40 deg nozzle orientation. Shadowgrams of a geometrically-similar model kerf then revealed a separated shock wave-boundary layer interaction within the kerf for the (untilted) coaxial nozzle case. This was alleviated, resulting in a uniform supersonic flow throughout the kerf and consequent higher cutting speeds, by tilting the nozzle between 20 deg and 45 deg from the normal. This result did not depend upon the exit Mach number of the nozzle. (Research supported by NSF Grant DMI-9400119.)

Validation of constitutive equations for steel

International Nuclear Information System (INIS)

Valentin, T.; Magain, P.; Quik, M.; Labibes, K.; Albertini, C.

1997-01-01

High strain rate mechanical properties are a major concern for each steel manufacturer, especially with respect to thin sheet steel used in the automotive branch. We began to study this topic by starting a project with the following goals: acquiring reliable experimental data, understanding in depth the energy absorption in thin sheet steel and finding the right constitutive material equation. The first part of the project has been presented in. In this paper we present data computation and comparison with the existing material model theories to exploit the experimental data. (orig.)

Measurements of Residual Stresses In Cold-Rolled 304 Stainless Steel Plates Using X-Ray Diffraction with Rietveld Refinement Method

International Nuclear Information System (INIS)

Parikin; Killen, P; Rafterry, A.

2009-01-01

The determination of the residual stresses using X-ray powder diffraction in a series of cold-rolled 304 stainless steel plates, deforming 0, 34, 84, 152, 158, 175 and 196 % reduction in thickness has been carried out. The diffraction data were analyzed using the Rietveld structure refinement method. The analysis shows that for all specimens, the martensite particles are closely in compression and the austenite matrix is in tension. Both the martensite and austenite, for a sample reducing 34% in thickness (containing of about 1% martensite phase) the average lattice strains are anisotropic and decrease approximately exponential with an increase in the corresponding percent reduction (essentially phase content). It is shown that this feature can be qualitatively understood by taking into consideration the thermal expansion mismatch between the martensite and austenite grains. Also, for all cold-rolled stainless steel specimens, the diffraction peaks are broader than the unrolled one (instrumental resolution), indicating that the strains in these specimens are inhomogeneous. From an analysis of the refined peak shape parameters, the average root-mean square strain, which describes the distribution of the inhomogeneous strain field, was predicted. The average residual stresses in cold-rolled 304 stainless steel plates showed a combination effect of hydrostatic stresses of the martensite particles and the austenite matrix. (author)

Experimental Investigation of the Effect of Burnishing Force on Service Properties of AISI 1010 Steel Plates

Science.gov (United States)

Gharbi, F.; Sghaier, S.; Morel, F.; Benameur, T.

2015-02-01

This paper presents the results obtained with a new ball burnishing tool developed for the mechanical treatment of large flat surfaces. Several parameters can affect the mechanical behavior and fatigue of workpiece. Our study focused on the effect of the burnishing force on the surface quality and on the service properties (mechanical behavior, fatigue) of AISI 1010 steel hot-rolled plates. Experimental results assert that burnishing force not exceeding 300 N causes an increase in the ductility. In addition, results indicated that the effect of the burnishing force on the residual surface stress was greater in the direction of advance than in the cross-feed direction. Furthermore, the flat burnishing surfaces did not improve the fatigue strength of AISI 1010 steel flat specimens.

Effect of Heat Input During Disk Laser Bead-On-Plate Welding of Thermomechanically Rolled Steel on Penetration Characteristics and Porosity Formation in the Weld Metal

Directory of Open Access Journals (Sweden)

Lisiecki A.

2016-03-01

Full Text Available The paper presents a detailed analysis of the influence of heat input during laser bead-on-plate welding of 5.0 mm thick plates of S700MC steel by modern Disk laser on the mechanism of steel penetration, shape and depth of penetration, and also on tendency to weld porosity formation. Based on the investigations performed in a wide range of laser welding parameters the relationship between laser power and welding speed, thus heat input, required for full penetration was determined. Additionally the relationship between the laser welding parameters and weld quality was determined.

Influence of the mechanical fatigue progress on the magnetic properties of electrical steel sheets

Directory of Open Access Journals (Sweden)

Karthaus Jan

2017-06-01

Full Text Available The purpose of this paper is to study the variation of the magnetic properties of non-oriented electrical steel sheets with the fatigue state during cyclic mechanical loading. The obtained results are central to the design of variable drives such as traction drives in electric vehicles in which varying mechanical loads, e.g. in the rotor core (centrifugal forces, alter the magnetic properties. Specimens of non-oriented electrical steel are subject to a cyclically varying mechanical tensile stress with different stress amplitudes and number of cycles. The specimens are characterised magnetically at different fatigue states for different magnetic flux densities and magnetising frequencies. The measurements show a variation in magnetic properties depending on the number of cycles and stress magnitude which can be explained by changes in the material structure due to a beginning mechanical fatigue process. The studied effect is critical for the estimation of the impact of mechanical material fatigue on the operational behaviour of electrical machines. Particularly in electrical machines with a higher speed where the rotor is stressed by high centrifugal forces, material fatigue occurs and can lead to deterioration of the rotor’s stack lamination.

The annal of british RPV steel plates for first nuclear power station in Japan (1). Unforseen accidents araised before nuclear power plant open

International Nuclear Information System (INIS)

Miyoshi, Shigeru

2011-01-01

This article described the author's experiences of reactor vessel steel plates for the first nuclear power station, Tokai-mura reactor. The station is an advanced Calder Hall type. The electrical output is 166 MWe. The reactor vessel was spherical with internal diameter of 189 cm and wall thickness of 83 mm. Material was a fine-grain, aluminum-killed steel. Each part of pressure vessel, bottom cap, belt 1, 2, 3, 4 and top cap, were prefabricated with welding of plates, then lifted into the reactor building and assembled with welding. Steel plates were imported from UK, press formed to spherical segments in Japan and transferred to the site. Ultrasonic testing, magnetic particle testing of groove face (crack detection), sizing of groove and sulfur print tests were performed as an on-site acceptance testing. Inclusions and lamination openings were observed at groove faces due to gas flame cutting. White spot was observed at rupture face of tensile test specimen. At the liquid penetration testing after back gauging of extra seam, a crack-like indication with length of less than 3 mm was observed. Reexamination of groove face by magnetic particles testing showed indications of inclusion cloud or alumina cloud. These would be cracks caused by hydrogen embrittlement. (T. Tanaka)

75 FR 8301 - Certain Cut-to-Length Carbon Steel Plate From the People's Republic of China: Final Results of...

Science.gov (United States)

2010-02-24

...\\ Inadvertently, the scope listed in the Preliminary Results included the following language: ``{a{time} lso... Duty Investigations on Certain Cut-to-Length Carbon Steel Plate from the Russian Federation and Ukraine, 74 FR 57994 (November 10, 2009). Accordingly, this language is removed from the scope for these final...

Impact of implanted metal plates on radiation dose distribution in vivo

International Nuclear Information System (INIS)

Liu Ming; Li Xingde; Niu Qingguo; Zhai Fushan

2010-01-01

Objective: To investigate the impact of metal plate on radiation dose distribution in surrounding tissues in cadaver specimens. Methods: Stainless steel plate, titanium plate, and muscle strip were implanted into the left thigh of a corpse, respectively. All the specimens were irradiated with 6 MV X-ray , SSD = 100 cm. The absorbed dose of surface was measured by thermoluminescent elements. Results: Surface dose distributions differed significantly among the three different materials (F = 57.35, P < 0.01), with the amounts of 1.18 Gy ± 0.04 Gy (stainless steel plate), 1.12 Gy ± 0.04 Gy (titanium plate) and 0.97 Gy ± 0.03 Gy (muscle strip), respectively. The surface absorbed doses on incident plane of stainless steel plate and titanium plate were significantly increased by 21.65% and 15.46% respectively as compared with that of muscle strip. The absorbed doses on the exit surface of stainless steel plate, titanium plate and muscle strip were 0.87 Gy ± 0.03 Gy, 0.90 Gy ± 0.02 Gy and 0.95 Gy ± 0.04 Gy, respectively (F =13.37, P <0.01). The doses on the exit surface of stainless steel plate and titanium plate were significantly lowered by 8.42% and 5.26% when compared with that of muscle strip. Using treatment planning system,the differences between dose distribution with and without metal plate were compared. Within 1 cm away from the incident plate, there was an obvious increase in the absorbed dose, while the influence was less than 5% 1 cm outside the surface. The effect of dose distribution on exit surface was less than 2%. Conclusions: The influence of metal plate on the radiotherapy dose distribution is significant. The deviations ranges from 5% to 29%. Under the same condition, the impact of stainless steel plate is much more than that of titanium alloy plate. (authors)

Thin-sheet zinc-coated and carbon steels laser welding

Directory of Open Access Journals (Sweden)

Peças, P.

1998-04-01

Full Text Available This paper describes the results of a research on CO₂ laser welding of thin-sheet carbon steels (zinccoated and uncoated, at several thicknesses combinations. Laser welding has an high potential to be applied on sub-assemblies welding before forming to the automotive industry-tailored blanks. The welding process is studied through the analysis of parameters optimization, metallurgical quality and induced distortions by the welding process. The clamping system and the gas protection system developed are fully described. These systems allow the minimization of common thin-sheet laser welding defects like misalignement, and zinc-coated laser welding defects like porous and zinc volatilization. The laser welding quality is accessed by DIN 8563 standard, and by tensile, microhardness and corrosion tests.

Este artigo descreve os resultados da investigação da soldadura laser de CO₂ de chapa fina de acó carbono (simples e galvanizado, em diferentes combinações de espessura. A soldadura laser é um processo de elevado potencial no fabrico de tailored-blanks (sub-conjuntos para posterior enformação, constituidos por varias partes de diferentes materiais e espessuras para a indústria automóvel. São analisados os aspectos de optimização paramétrica, de qualidade metalúrgica da junta soldada e das deformações resultantes da soldadura. São descritos os mecanismos desenvolvidos de fixação das chapas e protecção gasosa, por forma a minimizar os defeitos típicos na soldadura laser de chapa fina como o desalinhamento e da soldadura laser de chapa galvanizada como os poros e a volatilização do zinco. Por fim apresentam-se resultados da avaliação da qualidade da soldadura do ponto de vista qualitativo através da norma DIN 8563, e do pontos de vista quantitativo através de ensaios de tracção, dureza e corrosão.

Transformation of localized necking of strain space into stress space for advanced high strength steel sheet

Science.gov (United States)

Nakwattanaset, Aeksuwat; Suranuntchai, Surasak

2018-03-01

Normally, Forming Limit Curves (FLCs) can’t explain for shear fracture better than Damage Curve, this article aims to show the experimental of Forming Limit Curve (FLC) for Advanced High Strength Steel (AHSS) sheets grade JAC780Y with the Nakazima forming test and tensile tests of different sample geometries. From these results, the Forming Limit Curve (strain space) was transformed to damage curve (stress space) between plastic strain and stress triaxiality. Therefore, Stress space transformed using by Hill-48 and von-Mises yield function. This article shows that two of these yield criterions can use in the transformation.

Corrosion behaviors and contact resistances of the low-carbon steel bipolar plate with a chromized coating containing carbides and nitrides

Energy Technology Data Exchange (ETDEWEB)

Bai, Ching-Yuan; Ger, Ming-Der [Department of Applied Chemistry and Materials Science, Chung Cheng Institute of Technology, National Defense University, Ta-His, Tao-Yuan, 335 (China); Wu, Min-Sheng [Department of Weapon System Engineering, Chung Cheng Institute of Technology, National Defense University, Ta-His, Tao-Yuan, 335 (China)

2009-08-15

This work improved the surface performance of low-carbon steel AISI 1020 by a reforming pack chromization process at low temperature (700 C) and investigated the possibility that the modified steels are used as metal bipolar plates (BPP) of PEMFCs. The steel surface was activated by electrical discharge machining (EDM) with different currents before the chromizing procedure. Experimental results indicate that a dense and homogenous Cr-rich layer is formed on the EDM carbon steels by pack chromization. The chromized coating pretreated with electrical discharge currents of 2 A has the lowest corrosion current density, 5.78 x 10{sup -8} Acm{sup -2}, evaluated by potentiodynamic polarization in a 0.5 M H{sub 2}SO{sub 4} solution and the smallest interfacial contact resistance (ICR), 11.8 m{omega}-cm{sup 2}, at 140 N/cm{sup 2}. The carbon steel with a coating containing carbides and nitrides is promising for application as metal BPPs, and this report presents the first research in producing BPPs with carbon steels. (author)

Sheet production apparatus for removing a crystalline sheet from the surface of a melt using gas jets located above and below the crystalline sheet

Energy Technology Data Exchange (ETDEWEB)

Kellerman, Peter L.; Thronson, Gregory D.

2017-06-14

In one embodiment, a sheet production apparatus comprises a vessel configured to hold a melt of a material. A cooling plate is disposed proximate the melt and is configured to form a sheet of the material on the melt. A first gas jet is configured to direct a gas toward an edge of the vessel. A sheet of a material is translated horizontally on a surface of the melt and the sheet is removed from the melt. The first gas jet may be directed at the meniscus and may stabilize this meniscus or increase local pressure within the meniscus.

The study of electroplating trivalent CrC alloy coatings with different current densities on stainless steel 304 as bipolar plate of proton exchange membrane fuel cells

International Nuclear Information System (INIS)

Wang, Hsiang-Cheng; Hou, Kung-Hsu; Lu, Chen-En; Ger, Ming-Der

2014-01-01

In this study, the trivalent Cr–C coatings were electroplated on stainless steel 304 (SS304) substrates for an application in bipolar plates (BPPs) that was because of coating's excellent electric conductivity and corrosion resistance. The images of scanning electron microscope showed that the thickness of the coatings was between 1.4 and 11.4 μm, which increased with increase of coating current density. The surface morphology of Cr–C plated at coating current density of 10 A/dm 2 was smooth, crack- and pinhole-free, while cracks and pinholes appearing in networks were observed apparently in the deposits plated at a higher coating current density. Additionally, the C content in the coating decreased with increasing the coating current density. Moreover, the polarization curve with different coating current densities (10, 30, 50 A/dm 2 ) exhibited the coating prepared at 10 A/dm 2 and 10 min possessing the best corrosion resistance (I corr = 9.360 × 10 −8 A/cm 2 ). The contact resistance of Cr–C plated at coating current density of 10 A/dm 2 was the lowest (16.54 mΩ cm 2 at 150 N cm −2 ), which showed great potential of application. The single cell test with Cr–C coated SS304 prepared at coating current density of 10 A/dm 2 as BPPs showed the highest current density (about 791.532 mA/cm 2 ) and power density (about 270.150 mW/cm 2 ). - Highlights: • The Cr–C coatings on steel are electroplated for utilization as bipolar plate. • The electrical conductivity and corrosion resistance increase with carbon content. • The power density of Cr–C coated steel is superior to the bare steel

The study of electroplating trivalent CrC alloy coatings with different current densities on stainless steel 304 as bipolar plate of proton exchange membrane fuel cells

Energy Technology Data Exchange (ETDEWEB)

Wang, Hsiang-Cheng [Graduate School of Defense Science, Chung Cheng Institute of Technology, National Defense University, Taoyuan, Taiwan (China); Hou, Kung-Hsu, E-mail: khou@ndu.edu.tw [Department of Power Vehicle and Systems Engineering, Chung Cheng Institute of Technology, National Defense University, Taoyuan, Taiwan (China); Lu, Chen-En [Graduate School of Defense Science, Chung Cheng Institute of Technology, National Defense University, Taoyuan, Taiwan (China); Ger, Ming-Der [Department of Applied Chemistry and Materials Engineering, Chung Cheng Institute of Technology, National Defense University, Taoyuan, Taiwan (China)

2014-11-03

In this study, the trivalent Cr–C coatings were electroplated on stainless steel 304 (SS304) substrates for an application in bipolar plates (BPPs) that was because of coating's excellent electric conductivity and corrosion resistance. The images of scanning electron microscope showed that the thickness of the coatings was between 1.4 and 11.4 μm, which increased with increase of coating current density. The surface morphology of Cr–C plated at coating current density of 10 A/dm{sup 2} was smooth, crack- and pinhole-free, while cracks and pinholes appearing in networks were observed apparently in the deposits plated at a higher coating current density. Additionally, the C content in the coating decreased with increasing the coating current density. Moreover, the polarization curve with different coating current densities (10, 30, 50 A/dm{sup 2}) exhibited the coating prepared at 10 A/dm{sup 2} and 10 min possessing the best corrosion resistance (I{sub corr} = 9.360 × 10{sup −8} A/cm{sup 2}). The contact resistance of Cr–C plated at coating current density of 10 A/dm{sup 2} was the lowest (16.54 mΩ cm{sup 2} at 150 N cm{sup −2}), which showed great potential of application. The single cell test with Cr–C coated SS304 prepared at coating current density of 10 A/dm{sup 2} as BPPs showed the highest current density (about 791.532 mA/cm{sup 2}) and power density (about 270.150 mW/cm{sup 2}). - Highlights: • The Cr–C coatings on steel are electroplated for utilization as bipolar plate. • The electrical conductivity and corrosion resistance increase with carbon content. • The power density of Cr–C coated steel is superior to the bare steel.

Discussion about effecting of stiffener in four bolts in a row end plate connection for long span and heavy load steel structures in Vietnam

Science.gov (United States)

Huong, Khang T.; Nguyen, Cung H.

2018-04-01

Nowadays, steel structure industry in Vietnam is in strong development. The construction of steel structure becomes larger span and heavier load. The issue spawned a number of issues arise from optimizing connections. Typical of steel connections in prefabricated steel structure that is an end plate (face plate) bolted connection. When the connection carried a heavy load, then the number of bolts is required much more. Increasing the number of rows bolts will less effective because can still not enough strength requirements, the bolts in row near rotational center will level arm reduction, then it cannot carry heavy loads. The current solution is doing multiple bolts in a row. Current standards such as EN [1], AISC [2] are no specific guidelines for calculating the connection four bolts in a row that primarily assumes the way works like a T-stub of the two bolts a row. Some articles studied T-stub four bolts in a row [3], [4], [5], [6] by component method but it has some components which weren’t considered. In this paper, in order to provide a contribution to improve the T-stub four bolts in a row, the stiffener component in T-stub will be added and compared with T-stub without stiffener by the finite element model to demonstrate effectiveness in reducing stress and displacement of T-stub. It gives ideas for the economic design of four bolts in a row end plate connection in Vietnam for future.

Film sheet cassette

International Nuclear Information System (INIS)

1981-01-01

A novel film sheet cassette is described for handling CAT photographic films under daylight conditions and facilitating their imaging. A detailed description of the design and operation of the cassette is given together with appropriate illustrations. The resulting cassette is a low-cost unit which is easily constructed and yet provides a sure light-tight seal for the interior contents of the cassette. The individual resilient fingers on the light-trap permit the ready removal of the slide plate for taking pictures. The stippled, non-electrostatic surface of the pressure plate ensures an air layer and free slidability of the film for removal and withdrawal of the film sheet. The advantage of the daylight system is that a darkroom need not be used for inserting and removing the film in and out of the cassette resulting in a considerable time saving. (U.K.)

Creep-fatigue evaluation method for weld joint of Mod.9Cr-1Mo steel Part II: Plate bending test and proposal of a simplified evaluation method

Energy Technology Data Exchange (ETDEWEB)

Ando, Masanori, E-mail: ando.masanori@jaea.go.jp; Takaya, Shigeru, E-mail: takaya.shigeru@jaea.go.jp

2016-12-15

Highlights: • Creep-fatigue evaluation method for weld joint of Mod.9Cr-1Mo steel is proposed. • A simplified evaluation method is also proposed for the codification. • Both proposed evaluation method was validated by the plate bending test. • For codification, the local stress and strain behavior was analyzed. - Abstract: In the present study, to develop an evaluation procedure and design rules for Mod.9Cr-1Mo steel weld joints, a method for evaluating the creep-fatigue life of Mod.9Cr-1Mo steel weld joints was proposed based on finite element analysis (FEA) and a series of cyclic plate bending tests of longitudinal and horizontal seamed plates. The strain concentration and redistribution behaviors were evaluated and the failure cycles were estimated using FEA by considering the test conditions and metallurgical discontinuities in the weld joints. Inelastic FEA models consisting of the base metal, heat-affected zone and weld metal were employed to estimate the elastic follow-up behavior caused by the metallurgical discontinuities. The elastic follow-up factors determined by comparing the elastic and inelastic FEA results were determined to be less than 1.5. Based on the estimated elastic follow-up factors obtained via inelastic FEA, a simplified technique using elastic FEA was proposed for evaluating the creep-fatigue life in Mod.9Cr-1Mo steel weld joints. The creep-fatigue life obtained using the plate bending test was compared to those estimated from the results of inelastic FEA and by a simplified evaluation method.

Creep-fatigue evaluation method for weld joint of Mod.9Cr-1Mo steel Part II: Plate bending test and proposal of a simplified evaluation method

International Nuclear Information System (INIS)

Ando, Masanori; Takaya, Shigeru

2016-01-01

Highlights: • Creep-fatigue evaluation method for weld joint of Mod.9Cr-1Mo steel is proposed. • A simplified evaluation method is also proposed for the codification. • Both proposed evaluation method was validated by the plate bending test. • For codification, the local stress and strain behavior was analyzed. - Abstract: In the present study, to develop an evaluation procedure and design rules for Mod.9Cr-1Mo steel weld joints, a method for evaluating the creep-fatigue life of Mod.9Cr-1Mo steel weld joints was proposed based on finite element analysis (FEA) and a series of cyclic plate bending tests of longitudinal and horizontal seamed plates. The strain concentration and redistribution behaviors were evaluated and the failure cycles were estimated using FEA by considering the test conditions and metallurgical discontinuities in the weld joints. Inelastic FEA models consisting of the base metal, heat-affected zone and weld metal were employed to estimate the elastic follow-up behavior caused by the metallurgical discontinuities. The elastic follow-up factors determined by comparing the elastic and inelastic FEA results were determined to be less than 1.5. Based on the estimated elastic follow-up factors obtained via inelastic FEA, a simplified technique using elastic FEA was proposed for evaluating the creep-fatigue life in Mod.9Cr-1Mo steel weld joints. The creep-fatigue life obtained using the plate bending test was compared to those estimated from the results of inelastic FEA and by a simplified evaluation method.

Hybrid friction diffusion bonding of 316L stainless steel tube-to-tube sheet joints for coil-wound heat exchangers

Energy Technology Data Exchange (ETDEWEB)

Haneklaus, Nils; Cionea, Cristian; Reuven, Rony; Frazer, David; Hosemann, Peter; Peterson, Per F. [Dept of Nuclear Engineering, University of California, Berkeley (United States)

2016-11-15

Hybrid friction diffusion bonding (HFDB) is a solid-state bonding process first introduced by Helmholtz-Zentrum Geesthacht to join aluminum tube-to-tube sheet joints of Coil-wound heat exchangers (CWHE). This study describes how HFDB was successfully used to manufacture 316L test samples simulating tube-to-tube sheet joints of stainless steel CWHE for molten salt coolants as foreseen in several advanced nuclear- and thermal solar power plants. Engineering parameters of the test sample fabrication are presented and results from subsequent non-destructive vacuum decay leak testing and destructive tensile pull-out testing are discussed. The bonded areas of successfully fabricated samples as characterized by tube rupture during pull-out tensile testing, were further investigated using optical microscopy and scanning electron microscopy including electron backscatter diffraction.

Welding procedure specification for arc welding of St 52-3N steel plates with covered electrodes

International Nuclear Information System (INIS)

Cvetkovski, S.; Slavkov, D.; Magdeski, J.

2003-01-01

In this paper the results of approval welding technology for arc welding of plates made of St 52-3N steel are presented. Metal arc welding with covered electrode is used welding process. Test specimens are butt welded in different welding positions P A , P F , P C and P D . Before start welding preliminary welding procedure was prepared. After welding of test specimens non destructive and destructive testing was performed. Obtained results were compared with standard DIN 17100 which concerns to chemical composition and mechanical properties of base material. It was confirmed that in all cases mechanical properties of welded joint are higher than those of base material, so preliminary welding procedure (pWTS) can be accepted as welding procedure specification WPS for metal arc welding of St52-3N steel. (Original)

Comparison of high temperature wear behaviour of plasma sprayed WC–Co coated and hard chromium plated AISI 304 austenitic stainless steel

International Nuclear Information System (INIS)

Balamurugan, G.M.; Duraiselvam, Muthukannan; Anandakrishnan, V.

2012-01-01

Highlights: ► WC–12wt.%Co powders were deposited to a thickness of 300 μm on to steel substrates. ► The micro hardness of the above coatings was lower than that of chromium plating. ► Wear resistance of chromium coating was increased up to five times of AISI 304 austenitic stainless steel. ► Wear resistance of chromium coat higher than plasma coat at different temperatures. -- Abstract: The wear behaviour of plasma sprayed coating and hard chrome plating on AISI 304 austenitic stainless steel substrate is experimentally investigated in unlubricated conditions. Experiments were conducted at different temperatures (room temp, 100 °C, 200 °C and 300 °C) with 50 N load and 1 m/s sliding velocity. Wear tests were carried out by dry sliding contact of EN-24 medium carbon steel pin as counterpart on a pin-on-disc wear testing machine. In both coatings, specimens were characterised by hardness, microstructure, coating density and sliding wear resistance. Wear studies showed that the hard chromium coating exhibited improved tribological performance than that of the plasma sprayed WC–Co coating. X-ray diffraction analysis (XRD) of the coatings showed that the better wear resistance at high temperature has been attributed to the formation of a protective oxide layer at the surface during sliding. The wear mechanisms were investigated through scanning electron microscopy (SEM) and XRD. It was observed that the chromium coating provided higher hardness, good adhesion with the substrate and nearly five times the wear resistance than that obtained by uncoated AISI 304 austenitic stainless steel.

Prediction of the forming-limit curve in steels using crystalline plasticity

International Nuclear Information System (INIS)

Signorelli, J; Bolmaro, R; Turner, P; Bertinetti, M; Insausti, J; Lucaioli, A; Garc, C; Iurman, L

2006-01-01

Forming-limit curves (FLD) are predicted by using crystalline plasticity together with the Marciniak-Kuczynski (MK) model. The location on the sheet is modeled through the presence of an initial imperfection on a thin band of material. The deformations within and outside the band are supposed to be homogenous. Conditions of compatibility and equilibrium are imposed in the interface. Therefore, the polycrystalline model is applied to both sides of the sheet (inside and outside the band). The constitutive law at simple scale crystal is visco-plastic, while the response of the aggregate is obtained with the visco-plastic self-consistent approach (VPSC) . The experiences will be carried out using two plates of two embedding qualities. The consistency of the model predictions will be verified in both cases with experimental results. Tests with uniaxial traction, plane deformation traction and biaxial traction with hydraulic cupping and SWIFT embedding with a plane punch will be carried out to obtain the embedding limit relationships. This work analyzed the formability of two steel qualities that are fit for embedding. Approximately 1mm thick sheets were examined by simple mechanical testing, their forming-limit curves and crystallographic texture at the start and finish of the test. The results were also analyzed based on numerical simulations using a crystalline plasticity model together with the methodology proposed by Marciniak y Kuczynski. The results show that the simulated FLDs using MK-VPSC agree acceptably with the available experimental evidence. The values of simulated limit deformation for both materials are similar. Such behavior may be explained by the similarity in the values for n, grain shape, CRSS and initial texture of both plates. The proposed calculation model MK-VPSC also substantially improves the MK-Taylor approximation used by Inal et al. This approximation heavily overestimates the limit deformation values for a BCC structure like the steels

Surface strengthening using a self-protective diffusion paste and its application for ballistic protection of steel plates

International Nuclear Information System (INIS)

Lou, D.C.; Solberg, J.K.; Borvik, T.

2009-01-01

This paper deals with surface strengthening of steel plates using a self-protective diffusion paste. During the surface strengthening process, a paste containing carbon, boron or similar is applied on the steel surface. In addition to serving as a source for the various diffusion ingredients, the paste protects the steel against contact with the environment, so no packing or gas protection is necessary. Thus, the handling is in general very simple, and the surface strengthening process can be performed in a conventional air furnace. The method provides the same type of surface strengthening that is obtained by more conventional methods. In this work, the main focus will be surface strengthening by carburizing, but also boronizing and boronizing followed by carburizing have been tested out. The methods have been applied to increase the ballistic resistance of the low-strength carbon steel NVE36 (with nominal yield stress of 355 MPa) against impacts from small-arms bullets. An empirical model combining diffusion depth, heat-treatment temperature and soaking time was established on the basis of a series of experimental data. By means of this equation, the various heat-treatment parameters can be predicted when others are chosen. Ballistic perforation tests using 7.62 mm APM2 bullets showed that the low-strength carbon steel after surface strengthening obtained a ballistic limit higher than that of Hardox 400, which is a wear steel with a yield stress of about 1200 MPa.

Creep crack growth behaviour of an AISI 316 steel plate for fast reactor structures

International Nuclear Information System (INIS)

D'Angelo, D.; Regis, V.

1985-01-01

The paper presents and analyses creep crack growth data obtained at 550, 600 and 650 0 C in air with SENT and CT specimens on type 316 stainless steel plate for LMFBR applications. Crack initiation and crack growth are tentatively correlated to K, sigmasub(net) and J* taking into account the constraint conditions due to specimen geometry. The validity of these parameters is discussed following the concept of transition time from small scale creep at the crack tip to extensive creep within the ligament. Post exposure microstructural and fractographic investigations do evidence that grain deformation processes are mainly responsible for cavity evolution. (orig.)

Effect of process parameters on optimum welding condition of DP590 steel by friction stir welding

Energy Technology Data Exchange (ETDEWEB)

Kim, Young Gon; Kim, Ji Sun; Kim, In Ju [Korea Institute of Industrial Technology, Gwangju (Korea, Republic of)

2014-12-15

In the automotive industry, vehicle weight reduction techniques have been actively studied to improve the rate of fuel consumption and to cope with the regulation restricting exhaust gas. For this reason, advanced high-strength steel (AHSS) is preferred in the automobile industry as its tensile strength is 590 MPa and over. In this study, to obtain the optimum welding condition, the friction stir welding (FSW) process applied to AHSS was considered. The FSW experiment was performed on a stir plate using a Si{sub 3}N{sub 4} tool and a 1.4-mm thick DP590 steel sheet manufactured by cold rolling. In addition, to investigate the temperature distribution of the advancing and retreating sides in the welding state, the tool rotation speed of 800 rpm, and the welding speed of 180 mm/min, a K-type thermocouple was inserted in the backing plate, and the peak temperature was evaluated at each point. Especially, the correlation between the heat input per unit length and the formation of the FSW zone was minutely analyzed.

Effect of process parameters on optimum welding condition of DP590 steel by friction stir welding

International Nuclear Information System (INIS)

Kim, Young Gon; Kim, Ji Sun; Kim, In Ju

2014-01-01

In the automotive industry, vehicle weight reduction techniques have been actively studied to improve the rate of fuel consumption and to cope with the regulation restricting exhaust gas. For this reason, advanced high-strength steel (AHSS) is preferred in the automobile industry as its tensile strength is 590 MPa and over. In this study, to obtain the optimum welding condition, the friction stir welding (FSW) process applied to AHSS was considered. The FSW experiment was performed on a stir plate using a Si 3 N 4 tool and a 1.4-mm thick DP590 steel sheet manufactured by cold rolling. In addition, to investigate the temperature distribution of the advancing and retreating sides in the welding state, the tool rotation speed of 800 rpm, and the welding speed of 180 mm/min, a K-type thermocouple was inserted in the backing plate, and the peak temperature was evaluated at each point. Especially, the correlation between the heat input per unit length and the formation of the FSW zone was minutely analyzed.

Ex vivo biomechanical evaluation of pigeon (Columba livia) cadaver intact humeri and ostectomized humeri stabilized with caudally applied titanium locking plate or stainless steel nonlocking plate constructs.

Science.gov (United States)

Darrow, Brett G; Biskup, Jeffrey J; Weigel, Joseph P; Jones, Michael P; Xie, Xie; Liaw, Peter K; Tharpe, Josh L; Sharma, Aashish; Penumadu, Dayakar

2017-05-01

OBJECTIVE To evaluate mechanical properties of pigeon (Columba livia) cadaver intact humeri versus ostectomized humeri stabilized with a locking or nonlocking plate. SAMPLE 30 humeri from pigeon cadavers. PROCEDURES Specimens were allocated into 3 groups and tested in bending and torsion. Results for intact pigeon humeri were compared with results for ostectomized humeri repaired with a titanium 1.6-mm screw locking plate or a stainless steel 1.5-mm dynamic compression plate; the ostectomized humeri mimicked a fracture in a thin cortical bone. Locking plates were secured with locking screws (2 bicortical and 4 monocortical), and nonlocking plates were secured with bicortical nonlocking screws. Constructs were cyclically tested nondestructively in 4-point bending and then tested to failure in bending. A second set of constructs were cyclically tested non-destructively and then to failure in torsion. Stiffness, strength, and strain energy of each construct were compared. RESULTS Intact specimens were stiffer and stronger than the repair groups for all testing methods, except for nonlocking constructs, which were significantly stiffer than intact specimens under cyclic bending. Intact bones had significantly higher strain energies than locking plates in both bending and torsion. Locking and nonlocking plates were of equal strength and strain energy, but not stiffness, in bending and were of equal strength, stiffness, and strain energy in torsion. CONCLUSIONS AND CLINICAL RELEVANCE Results for this study suggested that increased torsional strength may be needed before bone plate repair can be considered as the sole fixation method for avian species.

Low upper-shelf toughness, high transition temperature test insert in HSST [Heavy Section Steel Technology] PTSE-2 [Pressurized Thermal Shock Experiment-2] vessel and wide plate test specimens: Final report

International Nuclear Information System (INIS)

Domian, H.A.

1987-02-01

A piece of A387, Grade 22 Class 2 (2-1/4 Cr - 1 Mo) steel plate specially heat treated to produce low upper-shelf (LUS) toughness and high transition temperature was installed in the side wall of Heavy Section Steel Technology (HHST) vessel V-8. This vessel is to be tested by the Oak Ridge National Laboratory (ORNL) in the Pressurized Thermal Shock Experiment-2 (PTSE-2) project of the HSST program. Comparable pieces of the plate were made into six wide plate specimens and other samples. These samples underwent tensile tests, Charpy tests, and J-integral tests. The results of these tests are given in this report

The possibilities for reuse of steel scrap in order to obtain blades for knives

International Nuclear Information System (INIS)

Štrbaca, N.; Markovića, I.; Mitovskia, A.; Balanovića, L.; Živkovića, D.; Grekulović, V.

2017-01-01

The purpose of this study is to determine fracture toughness of Resistance Spot Welded (RSW) Dual Phase (DP) steels. RSW of galvanized and ungalvanized DP 450 steel sheets was carried out on spot welding machine. Fracture toughness of RSW joints of galvanized and ungalvanized DP 450 steel sheets was calculated from tensile-shear tests. New empirical equations were developed using Least Squares Method (LSM) between energy release rate, fracture toughness and critical crack size depending on the relationship between hardness and fracture toughness values. Results indicated that fracture toughness of joints welded by using RSW increased exponentially while the hardness decreased. In addition, fracture toughness and energy release rate of RSW galvanized DP 450 steel sheets were lower compared to RSW ungalvanized DP 450 steel sheets which had approximately the same hardness. [es

Experimental Tests on Steel Plate-to-Plate Splices Bonded by C-FRPS Laminas with and without Wrapping

Directory of Open Access Journals (Sweden)

Mario D’Aniello

2016-02-01

Full Text Available The results of an experimental investigation carried out on steel splices bonded by (Carbon-Fiber–Reinforced Polymers C-FRPs are presented in this paper. The main aim of the study is to examine the influence of different parameters on the type of failure and on the ductility of splices. Different configurations of the specimens were considered, including butt and lapped joints using different arrangements for end anchorage of the bonded C-FRP laminas, such as (i external bonding; and (ii anchored jacketing with C-FRP sheets transversally wrapped to the longitudinal axis of the joints. The results in terms of failure modes and response curves are described and discussed, highlighting the potentiality of these types of bonded connections for metal structures. In particular, experimental results showed that (i the failure modes exhibited by both butt and lapped wrapped splices were substantially similar; (ii the wrapped anchoring is beneficial in order to achieve large deformations prior to failure, thus allowing a satisfactory ductility, even though a more timely installation process is necessary.

Microstructure and texture evolution of ultra-thin grain-oriented silicon steel sheet fabricated using strip casting and three-stage cold rolling method

Energy Technology Data Exchange (ETDEWEB)

Song, Hong-Yu; Liu, Hai-Tao, E-mail: liuht@ral.neu.edu.cn; Wang, Yin-Ping; Wang, Guo-Dong

2017-03-15

A 0.1 mm-thick grain-oriented silicon steel sheet was successfully produced using strip casting and three-stage cold rolling method. The microstructure, texture and inhibitor evolution during the processing was briefly analyzed. It was found that Goss texture was absent in the hot rolled sheet because of the lack of shear deformation. After normalizing, a large number of dispersed MnS precipitates with the size range of 15–90 nm were produced. During first cold rolling, dense shear bands were generated in the deformed ferrite grains, resulting in the intense Goss texture after first intermediate annealing. The microstructure was further refined and homogenized during the subsequent cold rolling and annealing processes. After primary recrystallization annealing, a homogeneous microstructure consisting of fine and equiaxed grains was produced while the associated texture was characterized by a strong γ-fiber texture. Finally, a complete secondary recrystallization microstructure consisting of entirely large Goss grains was produced. The magnetic induction B{sub 8} and iron loss P{sub 10/400} was 1.79 T and 6.9 W/kg, respectively. - Highlights: • Ultra-thin grain-oriented silicon steel was produced by strip casting process. • Microstructure, texture and inhibitor evolution was briefly investigated. • Goss texture was absent in primary recrystallization annealed sheet. • MnS precipitates with a size range of 15–90 nm formed after normalizing. • A complete secondary recrystallization microstructure was produced.

Characterization and cytotoxic assessment of ballistic aerosol particulates for tungsten alloy penetrators into steel target plates.

Science.gov (United States)

Machado, Brenda I; Murr, Lawrence E; Suro, Raquel M; Gaytan, Sara M; Ramirez, Diana A; Garza, Kristine M; Schuster, Brian E

2010-09-01

The nature and constituents of ballistic aerosol created by kinetic energy penetrator rods of tungsten heavy alloys (W-Fe-Ni and W-Fe-Co) perforating steel target plates was characterized by scanning and transmission electron microscopy. These aerosol regimes, which can occur in closed, armored military vehicle penetration, are of concern for potential health effects, especially as a consequence of being inhaled. In a controlled volume containing 10 equispaced steel target plates, particulates were systematically collected onto special filters. Filter collections were examined by scanning and transmission electron microscopy (SEM and TEM) which included energy-dispersive (X-ray) spectrometry (EDS). Dark-field TEM identified a significant nanoparticle concentration while EDS in the SEM identified the propensity of mass fraction particulates to consist of Fe and FeO, representing target erosion and formation of an accumulating debris field. Direct exposure of human epithelial cells (A549), a model for lung tissue, to particulates (especially nanoparticulates) collected on individual filters demonstrated induction of rapid and global cell death to the extent that production of inflammatory cytokines was entirely inhibited. These observations along with comparisons of a wide range of other nanoparticulate species exhibiting cell death in A549 culture may suggest severe human toxicity potential for inhaled ballistic aerosol, but the complexity of the aerosol (particulate) mix has not yet allowed any particular chemical composition to be identified.

Characterization and Cytotoxic Assessment of Ballistic Aerosol Particulates for Tungsten Alloy Penetrators into Steel Target Plates

Directory of Open Access Journals (Sweden)

Brian E. Schuster

2010-08-01

Full Text Available The nature and constituents of ballistic aerosol created by kinetic energy penetrator rods of tungsten heavy alloys (W-Fe-Ni and W-Fe-Co perforating steel target plates was characterized by scanning and transmission electron microscopy. These aerosol regimes, which can occur in closed, armored military vehicle penetration, are of concern for potential health effects, especially as a consequence of being inhaled. In a controlled volume containing 10 equispaced steel target plates, particulates were systematically collected onto special filters. Filter collections were examined by scanning and transmission electron microscopy (SEM and TEM which included energy-dispersive (X-ray spectrometry (EDS. Dark-field TEM identified a significant nanoparticle concentration while EDS in the SEM identified the propensity of mass fraction particulates to consist of Fe and FeO, representing target erosion and formation of an accumulating debris field. Direct exposure of human epithelial cells (A549, a model for lung tissue, to particulates (especially nanoparticulates collected on individual filters demonstrated induction of rapid and global cell death to the extent that production of inflammatory cytokines was entirely inhibited. These observations along with comparisons of a wide range of other nanoparticulate species exhibiting cell death in A549 culture may suggest severe human toxicity potential for inhaled ballistic aerosol, but the complexity of the aerosol (particulate mix has not yet allowed any particular chemical composition to be identified.

Investigation of Hot Rolling Influence on the Explosive-Welded Clad Plate

Directory of Open Access Journals (Sweden)

Guanghui ZHAO

2016-11-01

Full Text Available The microstructure, the shear strength and tensile strength of stainless steel explosive-welded clad plate at different rolling reduction were studied. The mechanical properties of the explosive-welded and explosive-rolled clad plates were experimentally measured. Simultaneously, the microstructures of the clad plate were investigated by the Ultra deep microscope and the tensile fracture surface were observed by the scan electron microscope (SEM. It was observed that the tensile strength has been increased considerably, whereas the elongation percentage has been reduced with the increase of hot rolling reduction. In the tensile shear test, the bond strength is higher than the strength of the ferritic stainless steel layer and meets the relevant known standard criterion. Microstructural evaluations showed that the grain of the stainless steel and steel refined with the increase of thickness reduction. Examination of the tensile fracture surfaces reveal that, after hot rolling, the fracture in the low alloy steel and ferritic stainless steel clad plates is of the ductile type.DOI: http://dx.doi.org/10.5755/j01.ms.22.4.12409

Stiffness Analysis of Nail-Plate Joints Subjected to Short-Term Loads

DEFF Research Database (Denmark)

Nielsen, Jacob

nail-plates are designed for trusses. For many years, joints were made of boards with nails, but the increasing industrialism and the need for quick and usable assembly had the result that today nearly all trusses are pre-fabricated with nail-plates. The word "nail-plate" has been used for different...... types of plates. There are two main types of nail-plates: steel plates perforated with holes in which separate nails are used and steel plates perforated by a stamping machine, so the nails are made from the plate, see figur 1.2 on page 7. This type is sometimes called "punching metal plate...