Ratcheting deformation of advanced 316 steel under creep-plasticity condition

Energy Technology Data Exchange (ETDEWEB)

Kawashima, Fumiko; Ishikawa, Akiyoshi; Asada, Yasuhide [Tokai Univ., Tokyo (Japan). Dept. of Mechanical Engineering

1998-11-01

Tension-torsion biaxial ratcheting tests have been conducted with Advanced 316 Steel (316FR Steel) at 650 C under a cyclic strain rate of 10{sup -3} to 10{sup -5} s{sup -1}. Accumulation of ratcheting strain has been measured. Accumulated ratchet strain has shown to be much larger than predicted based on a usual method of the linear superposition of strains due to creep and plasticity. The result shows there observed the creep-plasticity interaction in the observation. (orig.)

High Power Picosecond Laser Surface Micro-texturing of H13 Tool Steel and Pattern Replication onto ABS Plastics via Injection Moulding

Science.gov (United States)

Otanocha, Omonigho B.; Li, Lin; Zhong, Shan; Liu, Zhu

2016-03-01

H13 tool steels are often used as dies and moulds for injection moulding of plastic components. Certain injection moulded components require micro-patterns on their surfaces in order to modify the physical properties of the components or for better mould release to reduce mould contamination. With these applications it is necessary to study micro-patterning to moulds and to ensure effective pattern transfer and replication onto the plastic component during moulding. In this paper, we report an investigation into high average powered (100 W) picosecond laser interactions with H13 tool steel during surface micro-patterning (texturing) and the subsequent pattern replication on ABS plastic material through injection moulding. Design of experiments and statistical modelling were used to understand the influences of laser pulse repetition rate, laser fluence, scanning velocity, and number of scans on the depth of cut, kerf width and heat affected zones (HAZ) size. The characteristics of the surface patterns are analysed. The process parameter interactions and significance of process parameters on the processing quality and efficiency are characterised. An optimum operating window is recommended. The transferred geometry is compared with the patterns generated on the dies. A discussion is made to explain the characteristics of laser texturing and pattern replication on plastics.

Feasibility analysis of modified AL-6XN steel for structure component application in supercritical water-cooled reactor

Institute of Scientific and Technical Information of China (English)

Xinggang LI; Qingzhi YAN; Rong MA; Haoqiang WANG; Changchun GE

2009-01-01

Modified AL-6XN austenite steel was patterned after AL-6XN superaustenitic stainless steel by introducing microalloy elements such as zirconium and titanium in order to adapt to recrystallizing thermo-mechanical treatment and further improve crevice corrosion resistance. Modified AL-6XN exhibited comparable tensile strength, and superior plasticity and impact toughness to commercial AL-6XN steel. The effects of aging behavior on corrosion resistance and impact toughness were measured to evaluate the qualification of modified AL-6XN steel as an in-core component and cladding material in a supercritical water-cooled reactor. Attention should be paid to degradation in corrosion resistance and impact toughness after aging for 50 hours when modified AL-6XN steel is considered as one of the candidate materials for in-core components and cladding tubes in supercritical water-cooled reactors.

Transformation-induced plasticity in multiphase steels subjected to thermomechanical loading

NARCIS (Netherlands)

Tjahjanto, D.D.; Turteltaub, S.R.; Suiker, A.S.J.; Zwaag, van der S.

2008-01-01

The behaviour of transformation-induced plasticity steels subjected to combined thermomechanical loading is studied at the microscale by means of numerical simulations. The microstructure is composed of an austenitic phase that may deform plastically and/or transform into martensite, and a ferritic

Crystallographically based model for transformation-induced plasticity in multiphase carbon steels

NARCIS (Netherlands)

Tjahjanto, D.D.; Turteltaub, S.; Suiker, A.S.J.

2007-01-01

The microstructure of multiphase steels assisted by transformation-induced plasticity consists of grains of retained austenite embedded in a ferrite-based matrix. Upon mechanical loading, retained austenite may transform into martensite, as a result of which plastic deformations are induced in the

Crystallographically based model for transformation-induced plasticity in multiphase carbon steels

NARCIS (Netherlands)

Tjahjanto, D.D.; Turteltaub, S.R.; Suiker, A.S.J.

2008-01-01

The microstructure of multiphase steels assisted by transformation-induced plasticity consists of grains of retained austenite embedded in a ferrite-based matrix. Upon mechanical loading, retained austenite may transform into martensite, as a result of which plastic deformations are induced in the

Fracture of ledeburitic steel during hot plastic deformation

International Nuclear Information System (INIS)

Nikitin, V.P.; Borisov, Yu.A.; Bulat, S.I.; Zajtsev, V.V.

1977-01-01

The mechanisms of the high-temperature failure of high-carbon chromium Kh6F1, Kh6T2 and Kh6VF steels and a possibility to avoid their overheating have been investigated. At 1190 deg C and over the failure occurs along boundaries of grains at points of formation of the initial portions of the liquid phase as carbides are dissolved. If after a holding at 1190-1210 deg C the steels are cooled to 1120-1150 deg C and held for a sufficiently long time, secondary carbides are formed in the eutectic areas and, if the steels are deformed, the discontinuities present a rounded shape. Holding of an overheated steel at 1120-1150 deg C ensures its satisfactory workability in rolling. By choosing adequate overheating and subsequent slight cooling conditions, it is possible not only to retain, but even to improve the plasticity of carbide high-carbon steels. The results of laboratory tests have been confirmed under industrial conditions

Serum Chrome levels sampled with steel needle vs. plastic IV cannula

DEFF Research Database (Denmark)

Penny, Jeannette Østergaard; Overgaard, Søren

2010-01-01

. This study aimed to test that theory. Method: We compared serum chromium values for two sampling methods, steel needle and IV plastic cannula, as well as sampling sequence in 16 healthy volunteers. Results: We found statistically significant chromium contamination from the steel needle with mean differences......  Modern Metal-on-metal (MoM) joint articulations releases metal ions to the body. Research tries to establish how much this elevates metal ion levels and whether it causes adverse effects. The steel needle that samples the blood may introduce additional chromium to the sample thereby causing bias...... between the two methods of 0.073 ng/mL, for the first sample, and 0.033 ng/mL for the second. No difference was found between the first and second plastic sample. The first steel needle sample contained an average of 0.047 ng/mL more than the second. This difference was only borderline significant...

Boron content effect on the high-temperature plasticity of corrosion resistant low-carbon austenite type steels

International Nuclear Information System (INIS)

Gol'dshtejn, Ya.E.; Shmatko, M.N.; Chuvatina, S.N.

1976-01-01

With the concept that the state of grain and subgrain boundaries influences the hot plasticity of corrosion resistant steel as a starting point, the study was undertaken of the effect of boron microalloying up on the intergranular strength and of the action boron exerts upon the distribution (redistribution) of other phases present in austenitic 03Kh16N14M3 steels. An electron microscope study of the composition of redundant phases and that of the fine structure of steel have shown the effect of small additions of boron upon the hot plasticity of steel to be linked directly to its influence upon austenite disintegration and the precipitation along the boundaries of crystals of redundant phases in the course of hot plastic deformation. The action of boron upon the process plasticity of steel depends on the temperature and the rate of deformation which govern the kinetics of the precipitation of the redundant phases

Structural integrity of stainless steel components exposed to neutron irradiation. Change in failure strength of cracked components due to cold working

International Nuclear Information System (INIS)

Kamaya, Masayuki; Hojo, Tomohiro; Mochizuki, Masahito

2015-01-01

Load carrying capacity of austenitic stainless steel component is increased due to hardening caused by neutron irradiation if no crack is included in the component. On the other hand, if a crack is initiated in the reactor components, the hardening may decrease the load carrying capacity due to reduction in fracture toughness. In this paper, in order to develop a failure assessment procedure of irradiated cracked components, characteristics of change in failure strength of stainless steels due to cold working were investigated. It was experimentally shown that the proof and tensile strengths were increased by the cold working, whereas the fracture toughness was decreased. The fracture strengths of a cylinder with a circumferential surface crack were analyzed using the obtained material properties. Although the cold working altered the failure mode from plastic collapse to the unsteady ductile crack growth, it did not reduce failure strengths even if 50% cold working was applied. The increase in failure strength was caused not only by increase in flow stress but also by reduction in J-integral value, which was brought by the change in stress-strain curve. It was shown that the failure strength of the hardened stainless steel components could be derived by the two-parameter method, in which the change in material properties could be reasonably considered. (author)

Transformation kinetics of selected steel grades after plastic deformation

Directory of Open Access Journals (Sweden)

R. Kawulok

2016-07-01

Full Text Available The aim of this article was to assess the impact of previous plastic deformation on the kinetics of transformations of four selected steels. The research was conducted with use of the universal plastometer GLEEBLE 3800, when Continuous Cooling Transformation (CCT and Deformation Continuous Cooling Transformation (DCCT diagrams of selected steels were constructed on the basis of dilatometric tests. The research confirmed that the strain accelerates the particularly the transformations controlled by diffusion. Bainitic transformation was accelerated in three of the four steels. In the case of martensitic transformation the effect of the previous deformation was relatively small, but with clearly discernible trend.

Strain-based plastic instability acceptance criteria for ferritic steel safety class 1 nuclear components under level D

International Nuclear Information System (INIS)

Kim, Ji Su; Lee, Han Sang; Kim, Yun Jae; Kim, Jong Sung; Kim, Jin Won

2015-01-01

This paper proposes strain-based acceptance criteria for assessing plastic instability of the safety class 1 nuclear components made of ferritic steel during level D service loads. The strain-based criteria were proposed with two approaches: (1) a section average approach and (2) a critical location approach. Both approaches were based on the damage initiation point corresponding to the maximum load-carrying capability point instead of the fracture point via tensile tests and finite element analysis (FEA) for the notched specimen under uni-axial tensile loading. The two proposed criteria were reviewed from the viewpoint of design practice and philosophy to select a more appropriate criterion. As a result of the review, it was found that the section average approach is more appropriate than the critical location approach from the viewpoint of design practice and philosophy. Finally, the criterion based on the section average approach was applied to a simplified reactor pressure vessel (RPV) outlet nozzle subject to SSE loads. The application shows that the strain-based acceptance criteria can consider cumulative damages caused by the sequential loads unlike the stress-based acceptance criteria and can reduce the over conservatism of the stress-based acceptance criteria, which often occurs for level D service loads.

Strain-based plastic instability acceptance criteria for ferritic steel safety class 1 nuclear components under level D

Energy Technology Data Exchange (ETDEWEB)

Kim, Ji Su; Lee, Han Sang; Kim, Yun Jae [Dept. of Mechanical Engineering, Korea University, Seoul (Korea, Republic of); Kim, Jong Sung [Dept. of Mechanical Engineering, Sunchon National University, Suncheon (Korea, Republic of); Kim, Jin Won [Dept. of Nuclear Engineering, Chosun University, Gwangju (Korea, Republic of)

2015-04-15

This paper proposes strain-based acceptance criteria for assessing plastic instability of the safety class 1 nuclear components made of ferritic steel during level D service loads. The strain-based criteria were proposed with two approaches: (1) a section average approach and (2) a critical location approach. Both approaches were based on the damage initiation point corresponding to the maximum load-carrying capability point instead of the fracture point via tensile tests and finite element analysis (FEA) for the notched specimen under uni-axial tensile loading. The two proposed criteria were reviewed from the viewpoint of design practice and philosophy to select a more appropriate criterion. As a result of the review, it was found that the section average approach is more appropriate than the critical location approach from the viewpoint of design practice and philosophy. Finally, the criterion based on the section average approach was applied to a simplified reactor pressure vessel (RPV) outlet nozzle subject to SSE loads. The application shows that the strain-based acceptance criteria can consider cumulative damages caused by the sequential loads unlike the stress-based acceptance criteria and can reduce the over conservatism of the stress-based acceptance criteria, which often occurs for level D service loads.

Effect of steel fibers on plastic shrinkage cracking of normal and high strength concretes

Directory of Open Access Journals (Sweden)

Özgür Eren

2010-06-01

Full Text Available Naturally concrete shrinks when it is subjected to a drying environment. If this shrinkage is restrained, tensile stresses develop and concrete may crack. Plastic shrinkage cracks are especially harmful on slabs. One of the methods to reduce the adverse effects of shrinkage cracking of concrete is by reinforcing concrete with short randomly distributed fibers. The main objective of this study was to investigate the effect of fiber volume and aspect ratio of hooked steel fibers on plastic shrinkage cracking behavior together with some other properties of concrete. In this research two different compressive strength levels namely 56 and 73 MPa were studied. Concretes were produced by adding steel fibers of 3 different volumes of 3 different aspect ratios. From this research study, it is observed that steel fibers can significantly reduce plastic shrinkage cracking behavior of concretes. On the other hand, it was observed that these steel fibers can adversely affect some other properties of concrete during fresh and hardened states.

Comprehensive Deformation Analysis of a Newly Designed Ni-Free Duplex Stainless Steel with Enhanced Plasticity by Optimizing Austenite Stability

Science.gov (United States)

Moallemi, Mohammad; Zarei-Hanzaki, Abbas; Eskandari, Mostafa; Burrows, Andrew; Alimadadi, Hossein

2017-08-01

A new metastable Ni-free duplex stainless steel has been designed with superior plasticity by optimizing austenite stability using thermodynamic calculations of stacking fault energy and with reference to literature findings. Several characterization methods comprising optical microscopy, magnetic phase measurements, X-ray diffraction (XRD) and electron backscattered diffraction were employed to study the plastic deformation behavior and to identify the operating plasticity mechanisms. The results obtained show that the newly designed duplex alloy exhibits some extraordinary mechanical properties, including an ultimate tensile strength of 900 MPa and elongation to fracture of 94 pct due to the synergistic effects of transformation-induced plasticity and twinning-induced plasticity. The deformation mechanism of austenite is complex and includes deformation banding, strain-induced martensite formation, and deformation-induced twinning, while the ferrite phase mainly deforms by dislocation slip. Texture analysis indicates that the Copper and Rotated Brass textures in austenite (FCC phase) and {001} texture in ferrite and martensite (BCC phases) are the main active components during tensile deformation. The predominance of these components is logically related to the strain-induced martensite and/or twin formation.

Development of a temperature-dependent cyclic plasticity constitutive model for SUS304 steel

International Nuclear Information System (INIS)

Takahashi, Yukio

1990-01-01

Development of an accurate inelastic constitutive model is required to improve the accuracy of inelastic analysis for structural components used in the inelastic region. Based on two fundamental assumptions derived from physical interpretation of temperature dependency of the plastic deformation behavior of type 304 stainless steel, a temperature-dependent cyclic plastic constitutive model is constructed here. Particular emphasis is placed on the modeling of enhanced hardening caused by the dynamic strain aging effect observed in some temperature regimes. Constants and functions involved in the model are determined based on the deformation characteristics observed in the low-cycle fatigue tests conducted at room temperature through 600degC. Several comparisons of model predictions with experimental data show the effectiveness of the present model in non-isothermal condition as well as in isothermal condition between room temperature and 600degC. (author)

Nanostructures in a ferritic and an oxide dispersion strengthened steel induced by dynamic plastic deformation

DEFF Research Database (Denmark)

Zhang, Zhenbo

fission and fusion reactors. In this study, two candidate steels for nuclear reactors, namely a ferritic/martensitic steel (modified 9Cr-1Mo steel) and an oxide dispersion strengthened (ODS) ferritic steel (PM2000), were nanostructured by dynamic plastic deformation (DPD). The resulting microstructure...

Nanostructures by Severe Plastic Deformation of Steels: Advantages and Problems

Directory of Open Access Journals (Sweden)

Dobatkin, S. V.

2006-01-01

Full Text Available The aim of this paper is to consider the features of structure evolution during severe plastic deformation (SPD of steels and its influence on mechanical properties. The investigation have been carried out mainly on low carbon steels as well as on austenitic stainless steels after SPD by torsion under high pressure (HPT and equal channel angular (ECA pressing. Structure formation dependencies on temperature deformation conditions, strain degree, chemical composition, initial state and pressure are considered. The role of phase transformations for additional grain refinement, namely, martensitic transformation, precipitation of carbide particles during SPD and heating is underlined.

A plastic collapse method for evaluating rotation capacity of full-restrained steel moment connections

Directory of Open Access Journals (Sweden)

Lee Kyungkoo

2008-01-01

Full Text Available An analytical method to model failure of steel beam plastic hinges due to local buckling and low-cycle fatigue is proposed herein. This method is based on the plastic collapse mechanism approach and a yield-line plastic hinge (YLPH model whose geometry is based on buckled shapes of beam plastic hinges observed in experiments. Two limit states, strength degradation failure induced by local buckling and low-cycle fatigue fracture, are considered. The proposed YLPH model was developed for FEMA-350 WUF-W, RBS and Free Flange connections and validated in comparisons to experimental data. This model can be used to estimate the seismic rotation capacity of fully restrained beam-column connections in special steel moment-resisting frames under both monotonic and cyclic loading conditions.

Plastic deformation and fracture behaviors of nitrogen-alloyed austenitic stainless steels

International Nuclear Information System (INIS)

Wang Songtao; Yang Ke; Shan Yiyin; Li Laifeng

2008-01-01

The plastic deformation and fracture behaviors of two nitrogen-alloyed austenitic stainless steels, 316LN and a high nitrogen steel (Fe-Cr-Mn-0.66% N), were investigated by tensile test and Charpy impact test in a temperature range from 77 to 293 K. The Fe-Cr-Mn-N steel showed ductile-to-brittle transition (DBT) behavior, but not for the 316LN steel. X-ray diffraction (XRD) confirmed that the strain-induced martensite occurred in the 316LN steel, but no such transformation in the Fe-Cr-Mn-N steel. Tensile tests showed that the temperature dependences of the yield strength for the two steels were almost the same. The ultimate tensile strength of the Fe-Cr-Mn-N steel displayed less significant temperature dependence than that of the 316LN steel. The strain-hardening exponent increased for the 316LN steel, but decreased for the Fe-Cr-Mn-N steel, with decreasing temperature. Based on the experimental results and the analyses, a modified scheme was proposed to explain the fracture behaviors of austenitic stainless steels

Strain hardening and plastic instability properties of austenitic stainless steels after proton and neutron irradiation

International Nuclear Information System (INIS)

Byun, T.S.; Farrell, K.; Lee, E.H.; Hunn, J.D.; Mansur, L.K.

2001-01-01

Strain hardening and plastic instability properties were analyzed for EC316LN, HTUPS316, and AL6XN austenitic stainless steels after combined 800 MeV proton and spallation neutron irradiation to doses up to 10.7 dpa. The steels retained good strain-hardening rates after irradiation, which resulted in significant uniform strains. It was found that the instability stress, the stress at the onset of necking, had little dependence on the irradiation dose. Tensile fracture stress and strain were calculated from the stress-strain curve data and were used to estimate fracture toughness using an existing model. The doses to plastic instability and fracture, the accumulated doses at which the yield stress reaches instability stress or fracture stress, were predicted by extrapolation of the yield stress, instability stress, and fracture stress to higher dose. The EC316LN alloy required the highest doses for plastic instability and fracture. Plastic deformation mechanisms are discussed in relation to the strain-hardening properties of the austenitic stainless steels

Heavy steel casting components for power plants 'mega-components' made of high Cr-steels

Energy Technology Data Exchange (ETDEWEB)

Hanus, Reinhold [voestalpine Giesserei Linz GmbH, Linz (Austria)

2010-07-01

Steel castings of creep resistant steels play a key role in fossil fuel fired power plants for highly loaded components in the high and intermediate pressure section of the turbines. Inner and outer casings, valve casings, inlet connections and elbows are examples of such critical components. The most important characteristic in a power plant is the efficiency, which mainly drives the CO2-emission. As a consequence of steadily improving power plant efficiencies and ever stricter emission standards, steam parameters become more critical and the creep resistance of the cast materials must also be constantly improved. The foundries voestalpine Giesserei Linz and voestalpine Giesserei Traisen participated in the development of the new 9-10% Cr-steels for application up to 625 C/650 C and in the THERMIE project where Ni-base alloys for 700 C-power plants were developed. Beside the material development in the European research projects the commercial production had to be established for industrial processes and the newly developed materials have to be transferred from research into the commercial production of heavy cast components. After selecting the most promising alloy from the laboratory melts, welding tests were performed - mostly with matching electrodes also produced within COST/THERMIE. Base material and welds were investigated in respect of microstructure, creep resistance, mechanical properties and weldability. Heat treatment investigations were also necessary for optimization of the mechanical properties. Based on the results of these studies, pilot components and plates for testing welding processes were cast in order to verify the castability and weldability of larger parts and to make any necessary adjustments to chemical composition, heat treatment or welding parameters. Parallel to the ongoing creep tests within COST/THERMIE-program, the newly developed steel grades were introduced into the commercial production of large components. This involved finding

Plasticity induced by phase transformation in steel: experiment vs modeling

International Nuclear Information System (INIS)

Tahimi, Abdeladhim

2011-01-01

The objectives of this work are: (i) understand the mechanisms and phenomena involved in the plasticity of steels in the presence of a diffusive or martensitic phase transformation. (ii) develop tools for predicting TRIP, which are able to correctly reproduce the macroscopic deformation for cases of complex loading and could also provide information about local elasto-visco-plastic interactions between product and parent phases. To this purpose, new experimental tests are conducted on 35NCD16 steel for austenite to martensite transformation and on 100C6 steel for austenite to pearlite transformation. The elasto viscoplastic properties of austenite and pearlite of the 100C6 steel are characterized through tension compression and relaxation tests. The parameters of macro-homogeneous and crystal-based constitutive laws could then be identified such as to analyse different models with respect to the experimental TRIP: the analytical models of Leblond (1989) and Taleb and Sidoroff (2003) but also, above all, different numerical models which can be distinguished by the prevailing assumptions concerning the local kinetics and the constitutive laws. An extension of the single-grain model dedicated to martensitic transformations developed during the thesis of S. Meftah (2007) is proposed. It consists in introducing the polycrystalline character of the austenite through a process of homogenization based on a self-consistent scheme by calculating the properties of an Equivalent Homogeneous Medium environment (EHM). (author)

Low temperature surface hardening of stainless steel; the role of plastic deformation

DEFF Research Database (Denmark)

Bottoli, Federico; Jespersen, Freja Nygaard; Hattel, Jesper Henri

2016-01-01

: - plastic deformation of metastable austenitic stainless steels leads to the development of strain-induced martensite, which compromises the uniformity and the homogeneity of the expanded austenite zone. - during low temperature surface engineering composition and stress profiles develop. On numerical......Thermochemical surface engineering by nitriding of austenitic stainless steel transforms the surface zone into expanded austenite, which improves the wear resistance of the stainless steel while preserving the stainless behavior. As a consequence of the thermochemical surface engineering, huge...

Effect of plastic deformation on the magnetic properties of selected austenitic stainless steels

Directory of Open Access Journals (Sweden)

Tatiana Oršulová

2017-04-01

Full Text Available Austenitic stainless steels are materials, that are widely used in various fields of industry, architecture and biomedicine. Their specific composition of alloying elements has got influence on their deformation behavior. The main goal of this study was evaluation of magnetic properties of selected steels, caused by plastic deformation. The samples were heat treated in different intervals of temperature before measuring. Then the magnetic properties were measured on device designed for measuring of magnetism. From tested specimens, only AISI 304 confirmed effect of plastic deformation on the magnetic properties. Magnetic properties changed with increasing temperature.

Magnetic Barkhausen emission for characterizing AISI 1045 steel plastically deformed

Directory of Open Access Journals (Sweden)

Gelaysi Moreno-Vega

2018-04-01

Full Text Available The aim of this work was to correlate parameters of the metallurgical structure such as size and reorganizing the grains, as well as the hardening capacity and the samples distortion of AISI 1045 steel plastically deformed by roll and then fractioned, with average values root means square RMS of a Barkhausen Emission. The analyzed samples were deformed by using forces of 500, 1500 and 2500 N, angular speed of 27, 54, and 110 r.p.m and tool advance of 0,075; 0,125 and 0,25 mm / rev. Then, they underwent a traction process using a CRITM DNS 200 machine, with a load of 200 kN. It was observed that the EMB signal presented an increasing performance in correspondence with the deformation decline and the increasing in tension and the hardness degree. The study of commercial steel AISI 1045 plastically deformed with roller and then pulled with EMB technique, allowed corroborating the potential of this technique as a non-destructive testing.

Experimental Study on the Utilization of Fine Steel Slag on Stabilizing High Plastic Subgrade Soil

OpenAIRE

Hussien Aldeeky; Omar Al Hattamleh

2017-01-01

The three major steel manufacturing factories in Jordan dump their byproduct, steel slag, randomly in open areas, which causes many environmental hazardous problems. This study intended to explore the effectiveness of using fine steel slag aggregate (FSSA) in improving the geotechnical properties of high plastic subgrade soil. First soil and fine steel slag mechanical and engineering properties were evaluating. Then 0%, 5%, 10%, 15%, 20%, and 25% dry weight of soil of fine steel slag (FSSA) w...

Serum chromium levels sampled with steel needle versus plastic IV cannula. Does method matter?

DEFF Research Database (Denmark)

Penny, Jeannette Ø; Overgaard, Søren

2010-01-01

PURPOSE: Modern metal-on-metal (MoM) joint articulations releases metal ions to the body. Research tries to establish how much this elevates metal ion levels and whether it causes adverse effects. The steel needle that samples the blood may introduce additional chromium to the sample thereby...... causing bias. This study aimed to test that theory. METHODS: We compared serum chromium values for two sampling methods, steel needle and IV plastic cannula, as well as sampling sequence in 16 healthy volunteers. RESULTS: We found statistically significant chromium contamination from the steel needle...... with mean differences between the two methods of 0.073 ng/mL, for the first sample, and 0.033 ng/mL for the second. No difference was found between the first and second plastic sample. The first steel needle sample contained an average of 0.047 ng/mL more than the second. This difference was only borderline...

Comprehensive Deformation Analysis of a Newly Designed Ni-Free Duplex Stainless Steel with Enhanced Plasticity by Optimizing Austenite Stability

DEFF Research Database (Denmark)

Moallemi, Mohammad; Zarei-Hanzaki, Abbas; Eskandari, Mostafa

2017-01-01

A new metastable Ni-free duplex stainless steel has been designed with superior plasticity by optimizing austenite stability using thermodynamic calculations of stacking fault energy and with reference to literature findings. Several characterization methods comprising optical microscopy, magnetic......, including an ultimate tensile strength of ~900 MPa and elongation to fracture of ~94 pct due to the synergistic effects of transformation-induced plasticity and twinning-induced plasticity. The deformation mechanism of austenite is complex and includes deformation banding, strain-induced martensite...... formation, and deformation-induced twinning, while the ferrite phase mainly deforms by dislocation slip. Texture analysis indicates that the Copper and Rotated Brass textures in austenite (FCC phase) and {001}〈110〉 texture in ferrite and martensite (BCC phases) are the main active components during...

MATHEMATICAL FORMULATION OF PLASTIC CHARACTERISTICS OF WIRE OF STEEL 70 AT HIGH-SPEED WIRE DRAWING

Directory of Open Access Journals (Sweden)

Yu. L. Bobarikin

2011-01-01

Full Text Available The carried out numerical experiments subject to initial and boundary conditions indicate that mathematical model of elastic-plastic characteristics of steel 90 can be used for numerical calculations of wire drawing routes for this grade of steel.

High-carbon chromium steel resistance to small plastic deformation

International Nuclear Information System (INIS)

Gajduchenya, V.F.; Madyanov, S.A.; Apaev, B.A.; Kirillov, Yu.V.; Sokolov, L.D.

1978-01-01

The phase composition of a steel with 1.08% C and 2.1% Cr, and the variation in the level of microstresses in the matrix as related to the annealing temperature in the range of 400-600 deg C and in the applied compression stress were investigated. To study the phase composition, and chromium content in the α-solution and the carbide phases, magnetic, chemical, and X-ray spectrum analyses were carried out. The change in the level of microstresses was determined roentgenographically. During the stress relaxation test at temperatures of 20-180 deg C, the mechanism of plastic deformation near the yield point was investigated. It is shown that three dislocation mechanisms operate in high-carbon chromium steel under the conditions at hand: overcoming the Pierls-Nabarro barriers by the dislocations, overcoming the stress fields of coherent carbide particles by dislocations, and circumvention of second-phase particles by dislocations. The dependence of the realization of the different plastic deformation mechanisms on the number of carbide particles and the chromium concentration in the matrix was established. The thermally activated nature of the motion of the dislocations under conditions of stress relaxation at an elevated temperature is noted

Grain size effects in multiphase steels assisted by transformation-induced plasticity

NARCIS (Netherlands)

Turteltaub, S.R.; Suiker, A.S.J.

2006-01-01

The influence of the austenitic grain size on the overall stress-strain behavior in a multiphase carbon steel is analyzed through three-dimensional finite element simulations. A recently developed multiscale martensitic transformation model is combined with a plasticity model to simulate the

Texture developed during deformation of Transformation Induced Plasticity (TRIP) steels

International Nuclear Information System (INIS)

Bhargava, M; Asim, T; Sushil, M; Shanta, C

2015-01-01

Automotive industry is currently focusing on using advanced high strength steels (AHSS) due to its high strength and formability for closure applications. Transformation Induced Plasticity (TRIP) steel is promising material for this application among other AHSS. The present work is focused on the microstructure development during deformation of TRIP steel sheets. To mimic complex strain path condition during forming of automotive body, Limit Dome Height (LDH) tests were conducted and samples were deformed in servo hydraulic press to find the different strain path. FEM Simulations were done to predict different strain path diagrams and compared with experimental results. There is a significant difference between experimental and simulation results as the existing material models are not applicable for TRIP steels. Micro texture studies were performed on the samples using EBSD and X-RD techniques. It was observed that austenite is transformed to martensite and texture developed during deformation had strong impact on limit strain and strain path. (paper)

Texture developed during deformation of Transformation Induced Plasticity (TRIP) steels

Science.gov (United States)

Bhargava, M.; Shanta, C.; Asim, T.; Sushil, M.

2015-04-01

Automotive industry is currently focusing on using advanced high strength steels (AHSS) due to its high strength and formability for closure applications. Transformation Induced Plasticity (TRIP) steel is promising material for this application among other AHSS. The present work is focused on the microstructure development during deformation of TRIP steel sheets. To mimic complex strain path condition during forming of automotive body, Limit Dome Height (LDH) tests were conducted and samples were deformed in servo hydraulic press to find the different strain path. FEM Simulations were done to predict different strain path diagrams and compared with experimental results. There is a significant difference between experimental and simulation results as the existing material models are not applicable for TRIP steels. Micro texture studies were performed on the samples using EBSD and X-RD techniques. It was observed that austenite is transformed to martensite and texture developed during deformation had strong impact on limit strain and strain path.

The effect of hydrogen on the parameters of plastic deformation localization in low carbon steel

Energy Technology Data Exchange (ETDEWEB)

Lunev, Aleksey G., E-mail: agl@ispms.tsc.ru, E-mail: nadjozhkin@ispms.tsc.ru; Nadezhkin, Mikhail V., E-mail: agl@ispms.tsc.ru, E-mail: nadjozhkin@ispms.tsc.ru [Institute of Strength Physics and Materials Science SB RAS, Tomsk, 634055, Russia and National Research Tomsk Polytechnic University, Tomsk, 634050 (Russian Federation); Shlyakhova, Galina V., E-mail: shgv@ispms.tsc.ru [Institute of Strength Physics and Materials Science SB RAS, Tomsk, 634055, Russia and Seversk State Technological Institute (National Research Nuclear University MEPhI), Seversk, 636036 (Russian Federation); Barannikova, Svetlana A., E-mail: bsa@ispms.tsc.ru [Institute of Strength Physics and Materials Science SB RAS, Tomsk, 634055 (Russian Federation); National Research Tomsk State University, Tomsk, 634050 (Russian Federation); Tomsk State University of Architecture and Building, Tomsk, 634003 (Russian Federation); Zuev, Lev B., E-mail: lbz@ispms.tsc.ru [Institute of Strength Physics and Materials Science SB RAS, Tomsk, 634055 (Russian Federation); National Research Tomsk State University, Tomsk, 634050 (Russian Federation)

2014-11-14

In the present study, the effect of interstitial hydrogen atoms on the mechanical properties and plastic strain localization patterns in tensile tested polycrystals of low-carbon steel Fe-0.07%C has been studied using double exposure speckle photography technique. The main parameters of plastic flow localization at various stages of deformation hardening have been determined in polycrystals of steel electrolytically saturated with hydrogen in a three-electrode electrochemical cell at a controlled constant cathode potential. Also, the effect of hydrogen on changing of microstructure by using optical microscopy has been demonstrated.

Laser cutting of thick steel plates and simulated steel components using a 30 kW fiber laser

International Nuclear Information System (INIS)

Tamura, Koji; Ishigami, Ryoya; Yamagishi, Ryuichiro

2016-01-01

Laser cutting of thick steel plates and simulated steel components using a 30 kW fiber laser was studied for application to nuclear decommissioning. Successful cutting of carbon steel and stainless steel plates up to 300 mm in thickness was demonstrated, as was that of thick steel components such as simulated reactor vessel walls, a large pipe, and a gate valve. The results indicate that laser cutting applied to nuclear decommissioning is a promising technology. (author)

Elastic-plastic fracture analysis of carbon steel piping using the latest CEGB R6 approach

International Nuclear Information System (INIS)

Kanno, S.; Hasegawa, K.; Shimizu, T.; Kobayashi, H.

1991-01-01

The elastic-plastic fracture of carbon steel piping having various pipe diameters and circumferential crack angles and subjected to a bending moment is analyzed using the latest United Kingdom Central Electricity Generating Board R6 approach. The elastic-plastic fracture criterion must be applied instead of the plastic collapse criterion with increase of the pipe diameter and the crack angle. A simplified elastic-plastic fracture analysis procedure based on the R6 approach is proposed. (author)

Investigate earing of TWIP steel sheet during deep-drawing process by using crystal plasticity constitutive model

Directory of Open Access Journals (Sweden)

Yang J.

2015-01-01

Full Text Available By combining the nonlinear finite element analysis techniques and crystal plasticity theory, the macroscopic mechanical behaviour of crystalline material, the texture evolution and earing-type characteristics are simulated accurately. In this work, a crystal plasticity model exhibiting deformation twinning is introduced based on crystal plasticity theory and saturation-type hardening laws for FCC metal Fe-22Mn-0.6C TWIP steel. Based on the CPFE model and parameters which have been determined for TWIP steel, a simplified finite element model for deep drawing is promoted by using crystal plasticity constitutive model. The earing characteristics in typical deep-drawing process are simulated well. Further, the drawing forces are calculated and compared to the experimental results from reference. Meanwhile, the impacts of drawing coefficient and initial texture on the earing characteristics are investigated for controlling the earing.

Modelling of cyclic plasticity for austenitic stainless steels 304L, 316L, 316L(N)-IG

Energy Technology Data Exchange (ETDEWEB)

Dalla Palma, Mauro, E-mail: mauro.dallapalma@igi.cnr.it

2016-11-01

Highlights: • Stress-strain amplitudes of cyclic stress strain curves defined by design codes are provided as reference data. • A macroinstruction simulating cyclic plasticity and producing hardening parameters of constitutive models is developed. • Hardening parameters of the nonlinear Chaboche model are provided for stainless steels 316l-N, 316L, 304L at different temperatures. • Ratcheting is simulated by using the produced hardening parameters. - Abstract: The integrity assessment of structures subjected to cyclic loading must be verified with regard to cyclic type damage including time-independent fatigue and progressive deformation or ratcheting. Cyclic damage is verified simulating the material elastic-plastic loop and looking at the accumulated net plastic strain during each cycle at all points of the structure subjected to the complete time history of loadings. This work deals with the development of a numerical model producing the Chaboche hardening parameters starting from stress-strain data produced by testing of materials. Then, the total plastic strain can be simulated using the Chaboche inelastic constitutive model requested for finite element analyses. This is particularly demanding for pressure vessels, pressurised piping, boilers, and mechanical components of nuclear installations made of stainless steels. A design optimisation by iterative analyses is developed to approach the stress-strain test data with the Chaboche model. The parameters treated as design variables are the Chaboche parameters and the objective function to be minimised is a combination of the deviations from test data. The optimiser calls a macroinstruction simulating cyclic loading of a sample for different material temperatures. The numerical model can be used to produce hardening parameters of materials for inelastic finite element verifications of structures with complex joints like elbows subjected to a combination of steady sustained and cyclic loads.

Evolution of oxide nanoparticles during dynamic plastic deformation of ODS steel

DEFF Research Database (Denmark)

Zhang, Zhenbo; Mishin, Oleg; Tao, Nairong

2014-01-01

The microstructure as well as the deformation behavior of oxide nanoparticles has been analyzed in the ferritic ODS steel PM2000 after compression by dynamic plastic deformation (DPD) to different strains. A dislocation cell structure forms after deformation to a strain of 1.0. DPD to a strain of 2...

Novel ferrite–austenite duplex lightweight steel with 77% ductility by transformation induced plasticity and twinning induced plasticity mechanisms

International Nuclear Information System (INIS)

Sohn, Seok Su; Choi, Kayoung; Kwak, Jai-Hyun; Kim, Nack J.; Lee, Sunghak

2014-01-01

The need for lightweight materials has been an important issue in automotive industries to reduce greenhouse gas emission and to improve fuel efficiency. In addition, automotive steels require an excellent combination of strength and ductility to sustain automotive structures and to achieve complex shapes, but the traditional approach to obtain a reduction in weight from down-gauged steels with high strength has many limitations. Here, we present a new ferrite–austenite duplex lightweight steel containing a low-density element, Al; this steel exhibits tensile elongation up to 77% as well as high tensile strength (734 MPa). The enhanced properties are attributed to the simultaneous formation of deformation-induced martensites and deformation twins and the additional plasticity due to deformation twinning in austenite grains having optimal mechanical stability. The present work gives a promise for automotive applications requiring excellent properties as well as reduced specific weight

Experimental Study on the Utilization of Fine Steel Slag on Stabilizing High Plastic Subgrade Soil

Directory of Open Access Journals (Sweden)

Hussien Aldeeky

2017-01-01

Full Text Available The three major steel manufacturing factories in Jordan dump their byproduct, steel slag, randomly in open areas, which causes many environmental hazardous problems. This study intended to explore the effectiveness of using fine steel slag aggregate (FSSA in improving the geotechnical properties of high plastic subgrade soil. First soil and fine steel slag mechanical and engineering properties were evaluating. Then 0%, 5%, 10%, 15%, 20%, and 25% dry weight of soil of fine steel slag (FSSA were added and mixed into the prepared soil samples. The effectiveness of the FSSA was judged by the improvement in consistency limits, compaction, free swell, unconfined compression strength, and California bearing ratio (CBR. From the test results, it is observed that 20% FSSA additives will reduce plasticity index and free swell by 26.3% and 58.3%, respectively. Furthermore, 20% FSSA additives will increase the unconfined compressive strength, maximum dry density, and CBR value by 100%, 6.9%, and 154%. By conclusion FSSA had a positive effect on the geotechnical properties of the soil and it can be used as admixture in proving geotechnical characteristics of subgrade soil, not only solving the waste disposal problem.

Microstructure Evolution and Mechanical Behavior of a Hot-Rolled High-Manganese Dual-Phase Transformation-Induced Plasticity/Twinning-Induced Plasticity Steel

Science.gov (United States)

Fu, Liming; Shan, Mokun; Zhang, Daoda; Wang, Huanrong; Wang, Wei; Shan, Aidang

2017-05-01

The microstructures and deformation behavior were studied in a high-temperature annealed high-manganese dual-phase (28 vol pct δ-ferrite and 72 vol pct γ-austenite) transformation-induced plasticity/twinning-induced plasticity (TRIP/TWIP) steel. The results showed that the steel exhibits a special Lüders-like yielding phenomenon at room temperature (RT) and 348 K (75 °C), while it shows continuous yielding at 423 K, 573 K and 673 K (150 °C, 300 °C and 400 °C) deformation. A significant TRIP effect takes place during Lüders-like deformation at RT and 348 K (75 °C) temperatures. Semiquantitative analysis of the TRIP effect on the Lüders-like yield phenomenon proves that a softening effect of the strain energy consumption of strain-induced transformation is mainly responsible for this Lüders-like phenomenon. The TWIP mechanism dominates the 423 K (150 °C) deformation process, while the dislocation glide controls the plasticity at 573 K (300 °C) deformation. The delta-ferrite, as a hard phase in annealed dual-phase steel, greatly affects the mechanical stability of austenite due to the heterogeneous strain distribution between the two phases during deformation. A delta-ferrite-aided TRIP effect, i.e., martensite transformation induced by localized strain concentration of the hard delta-ferrite, is proposed to explain this kind of Lüders-like phenomenon. Moreover, the tensile curve at RT exhibits an upward curved behavior in the middle deformation stage, which is principally attributed to the deformation twinning of austenite retained after Lüders-like deformation. The combination of the TRIP effect during Lüders-like deformation and the subsequent TWIP effect greatly enhances the ductility in this annealed high-manganese dual-phase TRIP/TWIP steel.

Austenitic stainless steels with cryogenic resistance

International Nuclear Information System (INIS)

Tarata, Daniela Florentina

1999-01-01

The most used austenitic stainless steels are alloyed with chromium and nickel and have a reduced carbon content, usually lower than 0.1 % what ensures corresponding properties for processing by plastic deformation at welding, corrosion resistance in aggressive environment and toughness at low temperatures. Steels of this kind alloyed with manganese are also used to reduce the nickel content. By alloying with manganese which is a gammageneous element one ensures the stability of austenites. Being cheaper these steels may be used extensively for components and equipment used in cryogenics field. The best results were obtained with steels of second group, AMnNi, in which the designed chemical composition was achieved, i.e. the partial replacement of nickel by manganese ensured the toughness at cryogenic temperatures. If these steels are supplementary alloyed, their strength properties may increase to the detriment of plasticity and toughness, although the cryogenic character is preserved

Elastic-Plastic Endochronic Constitutive Model of 0Crl7Ni4Cu4Nb Stainless Steels

Directory of Open Access Journals (Sweden)

Jinquan Guo

2016-01-01

Full Text Available We presented an elastic-plastic endochronic constitutive model of 0Crl7Ni4Cu4Nb stainless steel based on the plastic endochronic theory (which does not need the yield surface and experimental stress-strain curves. The key feature of the model is that it can precisely describe the relation of stress and strain under various loading histories, including uniaxial tension, cyclic loading-unloading, cyclic asymmetric-stress axial tension and compression, and cyclic asymmetric-stress axial tension and compression. The effects of both mean stress and amplitude of stress on hysteresis loop based on the elastic-plastic endochronic constitutive model were investigated. Compared with the experimental and calculated results, it is demonstrated that there was a good agreement between the model and the experiments. Therefore, the elastic-plastic endochronic constitutive model provides a method for the accurate prediction of mechanical behaviors of 0Crl7Ni4Cu4Nb stainless steel subjected to various loadings.

Effect of cyclic plastic pre-strain on low cycle fatigue life

International Nuclear Information System (INIS)

Kanno, Satoshi; Nakane, Motoki; Yorikawa, Morio; Takagi, Yoshio

2010-01-01

In order to evaluate structural integrity of nuclear components subjected large seismic load which produce locally plastic strain, low cycle fatigue life was examined using cyclic plastic pre-strained materials of austenitic steel (SUS316, SUS316L, SUS304TP: JIS (Japanese Industrial Standards)) and ferritic steel (SFVQ1A, STS480, STPT410, SFVC2B, SS400: JIS). It was not found that cyclic plastic pre-strain up to range of 16%, 2.5 times affected on low cycle fatigue life. The validity of existing procedure of fatigue life estimation based on usage factor was confirmed when large seismic load brought nuclear materials cyclic plastic strain. (author)

Transformation induced plasticity in maraging steel: an experimental study

International Nuclear Information System (INIS)

Nagayama, K.; Kitajima, Y.; Kigami, S.; Tanaka, K.

2000-01-01

The deformation behavior of a maraging TRIP (transformation induced plasticity) steel (MAVAL X12) is studied experimentally under a constant load. The existence of the back stress in the axial direction is directly proved by investigating the dilatation curves. Martensite-start lines are given under tensile, compressive and shear stresses. The evolution of TRIP strain and the maximum TRIP strain are determined. The alloy response during isothermal tensile test is explained in terms of influences both by the composite and transformation. (orig.)

Cyclic plastic response and fatigue life of duplex and superduplex stainless steel

Czech Academy of Sciences Publication Activity Database

Polák, Jaroslav

43 2005, č. 4 (2005), s. 280-289 ISSN 0023-432X R&D Projects: GA ČR(CZ) GA106/02/0584 Institutional research plan: CEZ:AV0Z20410507 Keywords : duplex steel * fatigue life * cyclic plasticity Subject RIV: JG - Metallurgy Impact factor: 0.973, year: 2005

Forecasting Low-Cycle Fatigue Performance of Twinning-Induced Plasticity Steels: Difficulty and Attempt

Science.gov (United States)

Shao, C. W.; Zhang, P.; Zhang, Z. J.; Liu, R.; Zhang, Z. F.

2017-12-01

We find the existing empirical relations based on monotonic tensile properties and/or hardness cannot satisfactorily predict the low-cycle fatigue (LCF) performance of materials, especially for twinning-induced plasticity (TWIP) steels. Given this, we first identified the different deformation mechanisms under monotonic and cyclic deformation after a comprehensive study of stress-strain behaviors and microstructure evolutions for Fe-Mn-C alloys during tension and LCF, respectively. It is found that the good tensile properties of TWIP steel mainly originate from the large activation of multiple twinning systems, which may be attributed to the grain rotation during tensile deformation; while its LCF performance depends more on the dislocation slip mode, in addition to its strength and plasticity. Based on this, we further investigate the essential relations between microscopic damage mechanism (dislocation-dislocation interaction) and cyclic stress response, and propose a hysteresis loop model based on dislocation annihilation theory, trying to quickly assess the LCF resistance of Fe-Mn-C steels as well as other engineering materials. It is suggested that the hysteresis loop and its evolution can provide significant information on cyclic deformation behavior, e.g., (point) defect multiplication and vacancy aggregation, which may help estimate the LCF properties.

Experimental study of Electro-Plastic Effect on Advanced High Strength Steels

International Nuclear Information System (INIS)

Liu, Xun; Lan, Shuhuai; Ni, Jun

2013-01-01

Application of Advanced High Strength Steels (AHSS) into vehicle structures calls for innovative manufacturing processes. In terms of reducing deformation resistance through external energy, Electro-Plastic Effect (EPE) provides a potential alternative to traditional thermal softening phenomenon. In this work, effectiveness of EPE on one group of AHSS, Transformation Induced Plasticity (TRIP) Steel, was evaluated. It was found that EPE cannot be effectively initiated until the current density reaches a threshold value between 7.4 A/mm 2 and 11.4 A/mm 2 . Besides, the softening phenomenon is more distinct at larger strains. Underlying mechanisms are explained from perspectives of dislocation multiplication, gliding and mechanical twinning. The inevitable Joule heating phenomenon associated with current was suppressed with forced air cooling and the temperature distribution inside the tensile specimen was numerically calculated with a coupled Finite Element Model. Effectiveness of EPE rather than thermal softening or expansion was further proved with the larger flow stress reduction under higher current density and shorter pulses at same temperature increase. Hollomon equation was adopted to model the observed stress strain relationships. Since material properties of TRIP steels are directly related to the phase transformation from retained austenite into martensite, volume fraction of retained austenite was quantitatively measured by X-ray Diffraction (XRD). It was found that the applied current retarded martensitic transformation process. Metallographic analysis was further performed and phenomena of change of grain structures and phase distribution were hardly observable

Nanoscale lamellae in an oxide dispersion strengthened steel processed by dynamic plastic deformation

DEFF Research Database (Denmark)

Zhang, Zhenbo; Mishin, Oleg; Tao, N. R.

2014-01-01

The microstructure of an oxide dispersion strengthened ferritic PM2000 steel with a strong initial (100) texture has been investigated after compression by dynamic plastic deformation (DPD) at room temperature to a strain of 2.1. Measurements using electron backscatter diffraction and transmission...

Pyrolysis-catalysis of waste plastic using a nickel-stainless-steel mesh catalyst for high-value carbon products.

Science.gov (United States)

Zhang, Yeshui; Nahil, Mohamad A; Wu, Chunfei; Williams, Paul T

2017-11-01

A stainless-steel mesh loaded with nickel catalyst was produced and used for the pyrolysis-catalysis of waste high-density polyethylene with the aim of producing high-value carbon products, including carbon nanotubes (CNTs). The catalysis temperature and plastic-to-catalyst ratio were investigated to determine the influence on the formation of different types of carbon deposited on the nickel-stainless-steel mesh catalyst. Increasing temperature from 700 to 900°C resulted in an increase in the carbon deposited on the nickel-loaded stainless-steel mesh catalyst from 32.5 to 38.0 wt%. The increase in sample-to-catalyst ratio reduced the amount of carbon deposited on the mesh catalyst in terms of g carbon g -1 plastic. The carbons were found to be largely composed of filamentous carbons, with negligible disordered (amorphous) carbons. Transmission electron microscopy analysis of the filamentous carbons revealed them to be composed of a large proportion (estimated at ∼40%) multi-walled carbon nanotubes (MWCNTs). The optimum process conditions for CNT production, in terms of yield and graphitic nature, determined by Raman spectroscopy, was catalysis temperature of 800°C and plastic-to-catalyst ratio of 1:2, where a mass of 334 mg of filamentous/MWCNTs g -1 plastic was produced.

Plastic strain characterization in austenitic stainless steels and nickel alloys by electron backscatter diffraction

Energy Technology Data Exchange (ETDEWEB)

Saez-Maderuelo, A., E-mail: alberto.saez@ciemat.es [CIEMAT, Av. Complutense, 22-28040 Madrid (Spain); Castro, L.; Diego, G. de [CIEMAT, Av. Complutense, 22-28040 Madrid (Spain)

2011-09-01

Stress corrosion cracking (SCC) is enhanced by cold work and causes many problems in components of the nuclear power plants. Besides, during manufacturing, installation, welding and service of the material, residual strains can be produced increasing the susceptibility to SCC. For this reason, it is important to characterize the degree of plastic strain due to dislocation accumulation in each crystal. Electron backscatter diffraction (EBSD), in conjunction with scanning electron microscope (SEM), has been a great advance in this field because it enables to estimate the plastic strain in a quick and easy way. Nevertheless, over the last few years, a lot of different mathematical expressions to estimate the plastic strain have appeared in the literature. This situation hinders the election of one of them by a novel scientist in this field. Therefore, in this paper some of the more common expressions used in the calculation of the angular misorientation have been presented and discussed in order to clarify their more important aspects. Then, using one of these expressions (average local misorientation), curves relating misorientation density with known levels of strain will be obtained for an austenitic stainless steel 304L and nickel base alloy 690, which have shown a linear behaviour that is in good agreement with results found in the literature. Finally, using curves obtained in previous steps, levels of plastic strain in a plate of nickel base alloy 600 welded with weld metal 182 were estimated between 8 and 10% for a high temperature mill annealing sample.

Plastic strain characterization in austenitic stainless steels and nickel alloys by electron backscatter diffraction

International Nuclear Information System (INIS)

Saez-Maderuelo, A.; Castro, L.; Diego, G. de

2011-01-01

Stress corrosion cracking (SCC) is enhanced by cold work and causes many problems in components of the nuclear power plants. Besides, during manufacturing, installation, welding and service of the material, residual strains can be produced increasing the susceptibility to SCC. For this reason, it is important to characterize the degree of plastic strain due to dislocation accumulation in each crystal. Electron backscatter diffraction (EBSD), in conjunction with scanning electron microscope (SEM), has been a great advance in this field because it enables to estimate the plastic strain in a quick and easy way. Nevertheless, over the last few years, a lot of different mathematical expressions to estimate the plastic strain have appeared in the literature. This situation hinders the election of one of them by a novel scientist in this field. Therefore, in this paper some of the more common expressions used in the calculation of the angular misorientation have been presented and discussed in order to clarify their more important aspects. Then, using one of these expressions (average local misorientation), curves relating misorientation density with known levels of strain will be obtained for an austenitic stainless steel 304L and nickel base alloy 690, which have shown a linear behaviour that is in good agreement with results found in the literature. Finally, using curves obtained in previous steps, levels of plastic strain in a plate of nickel base alloy 600 welded with weld metal 182 were estimated between 8 and 10% for a high temperature mill annealing sample.

True stress control asymmetric cyclic plastic behavior in SA333 C-Mn steel

International Nuclear Information System (INIS)

Paul, Surajit Kumar; Sivaprasad, S.; Dhar, S.; Tarafder, S.

2010-01-01

Asymmetric cyclic loading in the plastic region can leads to progressive accumulation of permanent strain. True stress controlled uniaxial asymmetric cycling on SA333 steel is conducted at various combinations of mean stress and stress amplitude in laboratory environment. It is investigated that fatigue life increases in the presence of mean stress. Plastic strain amplitude and hysteresis loop area are found to decrease with increasing mean stress. A huge difference of life and ratcheting strain accumulation is found in engineering and true stress controlled tests.

Plastic evolution behavior of H340LAD-Z steel by an optical method

Energy Technology Data Exchange (ETDEWEB)

Guo, Nan; Liang, Jin; Yu, Qiang; Qian, Boxing

2017-02-01

An optical method based on digital image correlation (DIC) technology was proposed to measure the plastic evolution of the high-strength low alloy steel H340LAD-Z. The basic principle of DIC technology is introduced, and then, the use of a 3D deformation measurement system and electronic universal testing machine to dynamically measure plastic evolution during the tensile yield stage is described. Through the full-field full-process measurement of plastic deformation during the yield stage in the 0°, 45° and 90° loading directions, the plastic evolution law was revealed. The results demonstrate that the proposed 3D DIC method can accurately reveal the starting and ending times for plastic evolution. The specimens in the three directions exhibit different plastic evolution behaviors, although they have similar yield strengths and yield times. The specimens in the 45° and 90° loading directions began to enter plastic deformation from bottom to top and the plastic area was maintained in a constant deformed state, while the evolution behavior in the 0° direction transited from both sides to the middle and plastic deformation was uneven. It is important to study plastic evolution of a metal sheet to determine the material properties and to provide an accurate basis for finite element modeling.

Plastic evolution behavior of H340LAD-Z steel by an optical method

International Nuclear Information System (INIS)

Guo, Nan; Liang, Jin; Yu, Qiang; Qian, Boxing

2017-01-01

An optical method based on digital image correlation (DIC) technology was proposed to measure the plastic evolution of the high-strength low alloy steel H340LAD-Z. The basic principle of DIC technology is introduced, and then, the use of a 3D deformation measurement system and electronic universal testing machine to dynamically measure plastic evolution during the tensile yield stage is described. Through the full-field full-process measurement of plastic deformation during the yield stage in the 0°, 45° and 90° loading directions, the plastic evolution law was revealed. The results demonstrate that the proposed 3D DIC method can accurately reveal the starting and ending times for plastic evolution. The specimens in the three directions exhibit different plastic evolution behaviors, although they have similar yield strengths and yield times. The specimens in the 45° and 90° loading directions began to enter plastic deformation from bottom to top and the plastic area was maintained in a constant deformed state, while the evolution behavior in the 0° direction transited from both sides to the middle and plastic deformation was uneven. It is important to study plastic evolution of a metal sheet to determine the material properties and to provide an accurate basis for finite element modeling.

Influence of the Martensitic Transformation on the Microscale Plastic Strain Heterogeneities in a Duplex Stainless Steel

Science.gov (United States)

Lechartier, Audrey; Martin, Guilhem; Comby, Solène; Roussel-Dherbey, Francine; Deschamps, Alexis; Mantel, Marc; Meyer, Nicolas; Verdier, Marc; Veron, Muriel

2017-01-01

The influence of the martensitic transformation on microscale plastic strain heterogeneity of a duplex stainless steel has been investigated. Microscale strain heterogeneities were measured by digital image correlation during an in situ tensile test within the SEM. The martensitic transformation was monitored in situ during tensile testing by high-energy synchrotron X-ray diffraction. A clear correlation is shown between the plasticity-induced transformation of austenite to martensite and the development of plastic strain heterogeneities at the phase level.

Peculiar features of determination of plastic properties in bimetals

International Nuclear Information System (INIS)

Voronin, A.V.; Zhadan, V.T.; Osadchij, V.A.; Rumyantsev, A.V.

1993-01-01

Method for calculating relative elongation of sheet bimetal on the basis of data of plastic characteristics of bimetal components has been developed. Results of calculation according to suggested method differ slightly from experimental values. It was shown analytically and supported by experiments (taking St3+12Kh18N10T samples, 45+Kh12 steel as examples), that the value of bimetal area reduction coincides with the value of area reduction of less plastic component

The crystallography of carbide-free bainites in thermo-mechanically processed low Si transformation-induced plasticity steels

Energy Technology Data Exchange (ETDEWEB)

Pereloma, Elena V. [School of Mechanical, Materials and Mechatronic Engineering, University of Wollongong, New South Wales 2522 (Australia); Electron Microscopy Centre, University of Wollongong, New South Wales 2500 (Australia); Al-Harbi, Fayez [School of Mechanical, Materials and Mechatronic Engineering, University of Wollongong, New South Wales 2522 (Australia); Gazder, Azdiar A., E-mail: azdiar@uow.edu.au [Electron Microscopy Centre, University of Wollongong, New South Wales 2500 (Australia)

2014-12-05

Highlights: • First EBSD study comparing ferrite in granular bainite and bainitic laths in two TRIP steels. • Both TRIP steels (base and with Nb–Ti additions) subjected to the same TMP schedule. • Crystallography of the ferrite in the 2 bainites studied using the K–S orientation relationship. • Variants in GB associated with self-accommodation. • BF variant selection linked to RA plastic accommodation and limited volume. - Abstract: Carbide-free bainites are important microstructural constituents in bainitic, nanobainitic and transformation-induced plasticity (TRIP) steels. A comparison of the crystallography of ferrite in granular bainite and bainitic ferrite lath morphologies, both of which were simultaneously present in a base and a Nb–Ti containing TRIP steel, has been carried out using electron back-scattering diffraction. Ferrite in granular bainite was characterised by the realisation of nearly all 24 variants of the Kurdjumov–Sachs orientation relationship; which in turn was associated with the self-accommodation of the transformation strain. On the other hand, bainitic ferrite comprised a mostly parallel lath structure between thick interlayers of retained austenite and exhibited variant selection such that one or more crystallographic packets are not realised and sometimes only 1–2 variants formed in a crystallographic packet. The variant selection in bainitic ferrite laths was associated with: (i) the plastic accommodation of transformation strain by retained austenite and, (ii) the limited available volume for its formation.

The crystallography of carbide-free bainites in thermo-mechanically processed low Si transformation-induced plasticity steels

International Nuclear Information System (INIS)

Pereloma, Elena V.; Al-Harbi, Fayez; Gazder, Azdiar A.

2014-01-01

Highlights: • First EBSD study comparing ferrite in granular bainite and bainitic laths in two TRIP steels. • Both TRIP steels (base and with Nb–Ti additions) subjected to the same TMP schedule. • Crystallography of the ferrite in the 2 bainites studied using the K–S orientation relationship. • Variants in GB associated with self-accommodation. • BF variant selection linked to RA plastic accommodation and limited volume. - Abstract: Carbide-free bainites are important microstructural constituents in bainitic, nanobainitic and transformation-induced plasticity (TRIP) steels. A comparison of the crystallography of ferrite in granular bainite and bainitic ferrite lath morphologies, both of which were simultaneously present in a base and a Nb–Ti containing TRIP steel, has been carried out using electron back-scattering diffraction. Ferrite in granular bainite was characterised by the realisation of nearly all 24 variants of the Kurdjumov–Sachs orientation relationship; which in turn was associated with the self-accommodation of the transformation strain. On the other hand, bainitic ferrite comprised a mostly parallel lath structure between thick interlayers of retained austenite and exhibited variant selection such that one or more crystallographic packets are not realised and sometimes only 1–2 variants formed in a crystallographic packet. The variant selection in bainitic ferrite laths was associated with: (i) the plastic accommodation of transformation strain by retained austenite and, (ii) the limited available volume for its formation

A temperature dependent cyclic plasticity model for hot work tool steel including particle coarsening

Science.gov (United States)

Jilg, Andreas; Seifert, Thomas

2018-05-01

Hot work tools are subjected to complex thermal and mechanical loads during hot forming processes. Locally, the stresses can exceed the material's yield strength in highly loaded areas as e.g. in small radii in die cavities. To sustain the high loads, the hot forming tools are typically made of martensitic hot work steels. While temperatures for annealing of the tool steels usually lie in the range between 400 and 600 °C, the steels may experience even higher temperatures during hot forming, resulting in softening of the material due to coarsening of strengthening particles. In this paper, a temperature dependent cyclic plasticity model for the martensitic hot work tool steel 1.2367 (X38CrMoV5-3) is presented that includes softening due to particle coarsening and that can be applied in finite-element calculations to assess the effect of softening on the thermomechanical fatigue life of hot work tools. To this end, a kinetic model for the evolution of the mean size of secondary carbides based on Ostwald ripening is coupled with a cyclic plasticity model with kinematic hardening. Mechanism-based relations are developed to describe the dependency of the mechanical properties on carbide size and temperature. The material properties of the mechanical and kinetic model are determined on the basis of tempering hardness curves as well as monotonic and cyclic tests.

The Microstructure Evolution of Dual-Phase Pipeline Steel with Plastic Deformation at Different Strain Rates

Science.gov (United States)

Ji, L. K.; Xu, T.; Zhang, J. M.; Wang, H. T.; Tong, M. X.; Zhu, R. H.; Zhou, G. S.

2017-07-01

Tensile properties of the high-deformability dual-phase ferrite-bainite X70 pipeline steel have been investigated at room temperature under the strain rates of 2.5 × 10-5, 1.25 × 10-4, 2.5 × 10-3, and 1.25 × 10-2 s-1. The microstructures at different amount of plastic deformation were examined by using scanning and transmission electron microscopy. Generally, the ductility of typical body-centered cubic steels is reduced when its stain rate increases. However, we observed a different ductility dependence on strain rates in the dual-phase X70 pipeline steel. The uniform elongation (UEL%) and elongation to fracture (EL%) at the strain rate of 2.5 × 10-3 s-1 increase about 54 and 74%, respectively, compared to those at 2.5 × 10-5 s-1. The UEL% and EL% reach to their maximum at the strain rate of 2.5 × 10-3 s-1. This phenomenon was explained by the observed grain structures and dislocation configurations. Whether or not the ductility can be enhanced with increasing strain rates depends on the competition between the homogenization of plastic deformation among the microconstituents (ultra-fine ferrite grains, relatively coarse ferrite grains as well as bainite) and the progress of cracks formed as a consequence of localized inconsistent plastic deformation.

Steel Protective Coating Based on Plasticized Epoxy Acrylate Formulation Cured by Electron Beam Irradiation

International Nuclear Information System (INIS)

Ibrahim, M.S.; Said, H.M.; Mohamed, I.M.; Mohamed, H.A.; Kandile, N.G.

2011-01-01

Electron beam (EB) was used to cure coatings based on epoxy acrylate oligomer (EA) and different plasticizers such as epoxidized soybean oil, glycerol and castor oil. The effect of irradiation doses (10, 25, 50 kGy) on the curing epoxy acrylate formulations containing plasticizers was studied. In the addition, the effect of the different plasticizers on the end use performance properties of epoxy acrylate coatings such as hardness, bending, adhesion, acid and alkali resistance tests were investigated. It was observed that the incorporation of castor oil in epoxy acrylate, diluted by 1,6 hexandiol diacrylate monomer (HD) with a ratio (EA 70%, HD 20%, castor oil 10%) under the dose 10 kGy improved the physical, chemical and mechanical properties of cured films than the other plasticizers. On the other hand, sunflower free fatty acids were epoxidized in-situ under well established conditions and then was subjected to react with aniline in sealed ampoules under inert atmosphere at 140 degree C. The produced adduct was added at different concentrations to epoxy acrylate coatings under certain EB irradiation dose and then evaluated as corrosion inhibitors for carbon steel surfaces in terms of weight loss measurements and corrosion resistance tests. It was observed that the formula containing 0.4 gm of aniline adduct / 100 gm epoxy acrylate resin gave the best corrosion protection for carbon steel

Scanning tone burst eddy-current thermography (S-TBET) for NDT of carbon fiber reinforced plastic (CFRP) components

International Nuclear Information System (INIS)

Libin, M. N.; Maxfield, B. W.; Balasubramanian, Krishnan

2014-01-01

Tone Burst Eddy Current technique uses eddy current to apply transient heating inside a component and uses a conventional IR camera for visualization of the response to the transient heating. This technique has been earliest demonstrated for metallic components made of AL, Steel, Stainless Steel, etc., and for detection of cracks, corrosion and adhesive dis-bonds. Although, not nearly as conducting as metals, the Carbon Fibre Reinforced Plastic (CFRP) material absorbs measurable electromagnetic radiation in the frequency range above 10 kHz. When the surface temperature is observed on the surface that is being heated (defined as the surface just beneath and slightly to one side of the heating coil), the surface temperature increases with increasing frequency because the internal heating increases with frequency. A 2-D anisotropic transient Eddy current heating and thermal conduction model has been developed that provides a reasonable description of the processes described above. The inherent anisotropy of CFRP laminates is included in this model by calculating the heating due to three superimposed, tightly coupled isotropic layers having a specified ply-layup. The experimental apparatus consists of an induction heating coil and an IR camera with low NETD and high frame rates. The coil is moved over the sample using a stepper motor controlled manipulator. The IR data recording is synchronized with the motion control to provide a movie of the surface temperature over time. Several components were evaluated for detection of impact damage, location of stiffeners, etc. on CFRP components

Scanning tone burst eddy-current thermography (S-TBET) for NDT of carbon fiber reinforced plastic (CFRP) components

Energy Technology Data Exchange (ETDEWEB)

Libin, M. N.; Maxfield, B. W.; Balasubramanian, Krishnan [Centre for Nondestructive Evaluation, Indian Institute of Technology Madras, Chennai 600036 (India)

2014-02-18

Tone Burst Eddy Current technique uses eddy current to apply transient heating inside a component and uses a conventional IR camera for visualization of the response to the transient heating. This technique has been earliest demonstrated for metallic components made of AL, Steel, Stainless Steel, etc., and for detection of cracks, corrosion and adhesive dis-bonds. Although, not nearly as conducting as metals, the Carbon Fibre Reinforced Plastic (CFRP) material absorbs measurable electromagnetic radiation in the frequency range above 10 kHz. When the surface temperature is observed on the surface that is being heated (defined as the surface just beneath and slightly to one side of the heating coil), the surface temperature increases with increasing frequency because the internal heating increases with frequency. A 2-D anisotropic transient Eddy current heating and thermal conduction model has been developed that provides a reasonable description of the processes described above. The inherent anisotropy of CFRP laminates is included in this model by calculating the heating due to three superimposed, tightly coupled isotropic layers having a specified ply-layup. The experimental apparatus consists of an induction heating coil and an IR camera with low NETD and high frame rates. The coil is moved over the sample using a stepper motor controlled manipulator. The IR data recording is synchronized with the motion control to provide a movie of the surface temperature over time. Several components were evaluated for detection of impact damage, location of stiffeners, etc. on CFRP components.

Micro-thermomechanical constitutive model of transformation induced plasticity and its application on armour steel

Energy Technology Data Exchange (ETDEWEB)

Sun, C.Y. [School of Mechanical Engineering, University of Science and Technology Beijing, Beijing 100083 (China)], E-mail: suncy@me.ustb.edu.cn; Fang, G.; Lei, L.P.; Zeng, P. [Key Laboratory of Advanced Materials Processing Technology, Ministry of Education, Department of Mechanical Engineering, Tsinghua University, Beijing 100084 (China)

2009-01-15

Based on the crystallographic theory of martensitic transformation and internal variable constitutive theory, a micromechanical constitutive model of martensitic transformation induced plasticity was developed. Plastic strains of product and parent phases as well as the volume fraction of each martensitic variant were considered as internal variables describing the microstructure evolution. The plasticity flow both in austenite and martensitic variants domain is described by J{sub 2} flow theory. The thermodynamic driving force acting on these internal variables was obtained through the determination of the intrinsic dissipation due to plastic flow and the growth of martensitic domains. The evolution laws of the internal variables are derived, furthermore macroscopic response due to the change of internal variables is obtained. Thermomechanical behavior of armour steel under uniaxial loading was tested which showed a good agreement with experimental results.

Micro-thermomechanical constitutive model of transformation induced plasticity and its application on armour steel

International Nuclear Information System (INIS)

Sun, C.Y.; Fang, G.; Lei, L.P.; Zeng, P.

2009-01-01

Based on the crystallographic theory of martensitic transformation and internal variable constitutive theory, a micromechanical constitutive model of martensitic transformation induced plasticity was developed. Plastic strains of product and parent phases as well as the volume fraction of each martensitic variant were considered as internal variables describing the microstructure evolution. The plasticity flow both in austenite and martensitic variants domain is described by J 2 flow theory. The thermodynamic driving force acting on these internal variables was obtained through the determination of the intrinsic dissipation due to plastic flow and the growth of martensitic domains. The evolution laws of the internal variables are derived, furthermore macroscopic response due to the change of internal variables is obtained. Thermomechanical behavior of armour steel under uniaxial loading was tested which showed a good agreement with experimental results

Microstructure-property relationships and constitutive response of plastically graded case hardened steels

Science.gov (United States)

Klecka, Michael A.

Case hardened materials, popularly used in many demanding engineering applications such as bearings, gears, and wear/impact surfaces, have high surface hardness and a gradient in material properties (hardness, yield strength, etc.) as a function of depth; therefore, they behave as plastically graded materials. In the current study, two different commercially available case carburized steels along with two through hardened steels are characterized to obtain relationships among the volume fraction of subsurface carbides, indentation hardness, elastic modulus, and yield strength as a function of depth. A variety of methods including microindentation, nanoindentation, ultrasonic measurements, compression testing, rule of mixtures, and upper and lower bound models are used to determine the relationships for elastic modulus and compare the experimental results with model predictions. In addition, the morphology, composition, and properties of the carbide particles are also determined. The gradient in hardness with depth in graded materials is commonly determined using microindentation on the cross-section of the material which contains the gradation in microstructure or composition. In the current study, a novel method is proposed to predict the hardness gradient profile using solely surface indentations at a range of loads. The method does not require the graded material to be sectioned, and has practical utility in the surface heat-treatment industry. For a material with a decreasing gradient in hardness, higher indent loads result in a lower measured hardness due to the influence of the softer subsurface layers. A power-law model is presented which relates the measured surface indentation hardness under increasing load to the subsurface gradient in hardness. A coordinated experimental and numerical study is presented to extract the constitutive response of graded materials, utilizing relationships between hardness, plastic deformation, and strain hardening response

Influence of Plastic Deformation on Low Temperature Surface Hardening of Austenitic Stainless Steel by Gaseous Nitriding

DEFF Research Database (Denmark)

Bottoli, Federico; Winther, Grethe; Christiansen, Thomas Lundin

2015-01-01

This article addresses an investigation of the influence of plastic deformation on low temperature surface hardening by gaseous nitriding of two commercial austenitic stainless steels: AISI 304 and EN 1.4369. The materials were plastically deformed to different equivalent strains by uniaxial...... demonstrate that a case of expanded austenite develops and that, in particular, strain-induced martensite has a large influence on the nitrided zone....

Anisotropic Constitutive Model of Strain-induced Phenomena in Stainless Steels at Cryogenic Temperatures

CERN Document Server

Garion, C

2004-01-01

A majority of the thin-walled components subjected to intensive plastic straining at cryogenic temperatures are made of stainless steels. The examples of such components can be found in the interconnections of particle accelerators, containing the superconducting magnets, where the thermal contraction is absorbed by thin-walled, axisymetric shells called bellows expansion joints. The stainless steels show three main phenomena induced by plastic strains at cryogenic temperatures: serrated (discontinuous) yielding, gamma->alpha' phase transformation and anisotropic ductile damage. In the present paper, a coupled constitutive model of gamma->alpha' phase transformation and orthotropic ductile damage is presented. A kinetic law of phase transformation, and a kinetic law of evolution of orthotropic damage are presented. The model is extended to anisotropic plasticity comprising a constant anisotropy (texture effect), which can be classically taken into account by the Hill yield surface, and plastic strain induced ...

Influence of Plastic Deformation on Low-Temperature Surface Hardening of Austenitic Stainless Steel by Gaseous Nitriding

DEFF Research Database (Denmark)

Bottoli, Federico; Winther, Grethe; Christiansen, Thomas Lundin

2015-01-01

This article addresses an investigation of the influence of plastic deformation on low-temperature surface hardening by gaseous nitriding of two commercial stainless steels: EN 1.4369 and AISI 304. The materials were plastically deformed to several levels of equivalent strain by conventional......, reflected-light microscopy, and microhardness testing. The results demonstrate that a case of expanded austenite develops and that the presence of plastic deformation has a significant influence on the morphology of the nitrided case. The presence of strain-induced martensite favors the formation of Cr...

Sub-micron indent induced plastic deformation in copper and irradiated steel

International Nuclear Information System (INIS)

Robertson, Ch.

1998-09-01

In this work we aim to study the indent induced plastic deformation. For this purpose, we have developed a new approach, whereby the indentation curves provides the mechanical behaviour, while the deformation mechanisms are observed thanks to Transmission Electron Microscopy (TEM). In order to better understand how an indent induced dislocation microstructure forms, numerical modeling of the indentation process at the scale of discrete dislocations has been worked out as well. Validation of this modeling has been performed through direct comparison of the computed microstructures with TEM micrographs of actual indents in pure Cu [001]. Irradiation induced modifications of mechanical behaviour of ion irradiated 316L have been investigated, thanks to the mentioned approach. An important hardening effect was reported from indentation data (about 50%), on helium irradiated 316L steel. TEM observations of the damage zone clearly show that this behaviour is associated with the presence of He bubbles. TEM observations of the indent induced plastic zone also showed that the extent of the plastic zone is strongly correlated with hardness, that is to say: harder materials gets a smaller plastic zone. These results thus clearly established that the selected procedure can reveal any irradiation induced hardening in sub-micron thick ion irradiated layers. The behaviour of krypton irradiated 316L steel is somewhat more puzzling. In one hand indeed, a strong correlation between the defect cluster size and densities on the irradiation temperature is observed in the 350 deg C -600 deg C range, thanks to TEM observations of the damage zone. On the other hand, irradiation induced hardening reported from indentation data is relatively small (about 10%) and shows no dependence upon the irradiation temperature (within the mentioned range). In addition, it has been shown that the reported hardening vanishes following appropriate post-irradiation annealing, although most of the TEM

Prediction of the forming-limit curve in steels using crystalline plasticity

International Nuclear Information System (INIS)

Signorelli, J; Bolmaro, R; Turner, P; Bertinetti, M; Insausti, J; Lucaioli, A; Garc, C; Iurman, L

2006-01-01

Forming-limit curves (FLD) are predicted by using crystalline plasticity together with the Marciniak-Kuczynski (MK) model. The location on the sheet is modeled through the presence of an initial imperfection on a thin band of material. The deformations within and outside the band are supposed to be homogenous. Conditions of compatibility and equilibrium are imposed in the interface. Therefore, the polycrystalline model is applied to both sides of the sheet (inside and outside the band). The constitutive law at simple scale crystal is visco-plastic, while the response of the aggregate is obtained with the visco-plastic self-consistent approach (VPSC) . The experiences will be carried out using two plates of two embedding qualities. The consistency of the model predictions will be verified in both cases with experimental results. Tests with uniaxial traction, plane deformation traction and biaxial traction with hydraulic cupping and SWIFT embedding with a plane punch will be carried out to obtain the embedding limit relationships. This work analyzed the formability of two steel qualities that are fit for embedding. Approximately 1mm thick sheets were examined by simple mechanical testing, their forming-limit curves and crystallographic texture at the start and finish of the test. The results were also analyzed based on numerical simulations using a crystalline plasticity model together with the methodology proposed by Marciniak y Kuczynski. The results show that the simulated FLDs using MK-VPSC agree acceptably with the available experimental evidence. The values of simulated limit deformation for both materials are similar. Such behavior may be explained by the similarity in the values for n, grain shape, CRSS and initial texture of both plates. The proposed calculation model MK-VPSC also substantially improves the MK-Taylor approximation used by Inal et al. This approximation heavily overestimates the limit deformation values for a BCC structure like the steels

Effect of preliminary plastic deformation on low temperature strength of carbon steels

International Nuclear Information System (INIS)

Gur'ev, A.V.; Alkhimenkov, T.B.

1979-01-01

Considered is the effect of preliminary plastic deformation on the following low-temperature strength (at -196 deg C) of structural carbon steels at the room temperature. The study of regularities of microheterogenetic deformations by alloy structure elements at room and low temperatures shows that the transition on low -temperature loading is built on the base of inheritance of the general mechanism of plastic deformation, which took place at preliminary deformation; in this effect the ''memory'' of metal to the history of loading is shown. It is established that physical strengthening (cold hardening), received by the metal during preliminary loading at the room temperature is put over the strengthening connected only with decrease of test temperature

Effect of the hydrogen absorption on the positioning of the plastic deformation of a stainless steel-316L

International Nuclear Information System (INIS)

Aubert, I.; Olive, J.M.

2007-01-01

The aim of this work is to quantify the absorbed hydrogen effects on the plastic deformation (at the grain scale) of stainless steel-316L polycrystals. Tensile tests in air have been carried out on specimens previously cathodically loaded in hydrogen (135 wt.ppm) and unloaded polycrystals. After the tensile tests, a number statistically representative of gliding bands emergent in surface has been observed. In parallel to this experimental study, the plastic gliding level in each grain has been obtained by a finite element method from the polycrystalline microstructure modeled with the EBSD cartography. The Zebulon code developed by the Ecole des Mines de Paris allows to account for the plastic behaviour of the studied polycrystals using the crystalline plasticity model. The coupled analysis of the numerical and experimental results allows to know the gliding plan having produced the gliding steps observed in each grain by AFM. This allows then to quantify the number of emergent dislocations to create the average gliding band. It is then possible to compare the modifications of the positioning of the plastic deformation of the stainless steel-316L induced by hydrogen absorption. (O.M.)

Modelling of stresses generated in steels by phase transformations

International Nuclear Information System (INIS)

Dudek, K.; Glowacki, M.; Pietrzyk, M.

1999-01-01

Numerical model describing stresses arising during phase transformations in steels products is presented. The full model consists of three components. The first component uses finite element solution of Fourier equation for an evaluation of the temperature field inside the sample. The second component predicts kinetics of phase transformation occurring during cooling of steel products. Coupling of these two components allows prediction of structure and properties of final products at room temperature. The third component uses elastic-plastic finite element model for prediction of stresses caused by non-uniform temperatures and by changes of volume during transformations. Typical results of simulations performed for cooling of rails after hot rolling are presented. (author)

Detection of thermal aging degradation and plastic strain damage for duplex stainless steel using SQUID sensor

International Nuclear Information System (INIS)

Otaka, M.; Evanson, S.; Hesegawa, K.; Takaku, K.

1991-01-01

An apparatus using a SQUID sensor is developed for nondestructive inspection. The measurements are obtained with the SQUID sensor located approximately 150 mm from the specimen. The degradation of thermal aging and plastic strain for duplex stainless steel is successfully detected independently from the magnetic characterization measurements. The magnetic flux density under high polarizing field is found to be independent of thermal aging. Coercive force increases with thermal aging time. On the other hand, the magnetic flux density under high field increases with the plastic strain. Coercive force is found to be independent of the plastic strain. (author)

Effect of plastic deformation on the supercooled austenite transformations of the Cr-Mo steel with Nb, Ti and B microadditions

International Nuclear Information System (INIS)

Adamczyk, J.; Opiela, M.

1998-01-01

Effect of plastic deformation at austenizing temperature was investigated on phase transformations, structure and hardness of the supercooled austenite transformation products of the Cr-Mo constructional steel with Nb, Ti and B microadditions. Basing on the analysis of the phase transformation plots of the supercooled undeformed austenite and of the supercooled and plastically deformed one, it was found out that direct cooling of specimens after completing their plastic deformation in the above mentioned conditions, results in significant acceleration of the α→β, and ferritic and pearlitic transformations, and in the decrease of transformation products hardness. These phenomena are of great importance for working out of the thermo-mechanical treatment of products made from the heat-treated microalloyed steel. (author)

Induced magnetic moment in stainless steel components of orthodontic appliances in 1.5 T MRI scanners

Science.gov (United States)

Rollins, Nancy K.; Liang, Hui; Park, Yong Jong

2015-01-01

Purpose: Most orthodontic appliances are made of stainless steel materials and induce severe magnetic susceptibility artifacts in brain MRI. In an effort for correcting these artifacts, it is important to know the value of induced magnetic moments in all parts of orthodontic appliances. In this study, the induced magnetic moment of stainless steel orthodontic brackets, molar bands, and arch-wires from several vendors is measured. Methods: Individual stainless steel brackets, molar bands, and short segments of arch-wire were positioned in the center of spherical flask filled with water through a thin plastic rod. The induced magnetic moment at 1.5 T was determined by fitting the B0 map to the z-component of the magnetic dipole field using a computer routine. Results: The induced magnetic moment at 1.5 T was dominated by the longitudinal component mz, with a small contribution from the transverse components. The mz was insensitive to the orientation of the metal parts. The orthodontic brackets collectively dominated the magnetic dipole moment in orthodontic appliances. In brackets from six vendors, the total induced mz from 20 brackets for nonmolar teeth ranged from 0.108 to 0.158 (median 0.122) A ⋅ m2. The mz in eight molar bands with bracket attachment from two vendors ranged from 0.0004 to 0.0166 (median 0.0035) A ⋅ m2. Several full length arch wires had induced magnetic moment in the range of 0.006–0.025 (median 0.015) A ⋅ m2. Conclusions: Orthodontic brackets collectively contributed most to the total magnetic moment. Different types of brackets, molar bands, and arch wires all exhibit substantial variability in the induced magnetic moment. PMID:26429261

Failures on stainless steel components

International Nuclear Information System (INIS)

Haenninen, H.

1994-01-01

Economic losses due to failure mainly by corrosion in process and nuclear industries are considered. In these industries the characteristics of different forms of corrosion and their economic effects are fairly well known and, especially, in nuclear industry the assessment of corrosion related costs has been comprehensive. In both industries the economic losses resulting from environmentally enhanced cracking of stainless steel components and the accompanying failures and outages have been considerable, owing as much to the frequency as the unpredictability of such occurrences. (orig.)

Effect of Plastic Deformation on the Corrosion Behavior of a Super-Duplex Stainless Steel

Science.gov (United States)

Renton, Neill C.; Elhoud, Abdu M.; Deans, William F.

2011-04-01

The role of plastic deformation on the corrosion behavior of a 25Cr-7Ni super-duplex stainless steel (SDSS) in a 3.5 wt.% sodium chloride solution at 90 °C was investigated. Different levels of plastic strain between 4 and 16% were applied to solution annealed tensile specimens and the effect on the pitting potential measured using potentiodynamic electrochemical techniques. A nonlinear relationship between the pitting potential and the plastic strain was recorded, with 8 and 16% causing a significant reduction in average E p, but 4 and 12% causing no significant change when compared with the solution-annealed specimens. The corrosion morphology revealed galvanic interaction between the anodic ferrite and the cathodic austenite causing preferential dissolution of the ferrite. Mixed potential theory and the changing surface areas of the two phases caused by the plastic deformation structures explain the reductions in pitting potential at certain critical plastic strain levels. End-users and manufacturers should evaluate the corrosion behavior of specific cold-worked duplex and SDSSs using their as-produced surface finishes assessing in-service corrosion performance.

Numerical Analysis of Carbon Fiber Reinforced Plastic (CFRP Shear Walls and Steel Strips under Cyclic Loads Using Finite Element Method

Directory of Open Access Journals (Sweden)

N. Askarizadeh

2017-12-01

Full Text Available Reinforced concrete shear walls are the main elements of resistance against lateral loads in reinforced concrete structures. These walls should not only provide sufficient resistance but also provide sufficient ductility in order to avoid brittle fracture, particularly under strong seismic loads. However, many reinforced concrete shear walls need to be stabilized and reinforced due to various reasons such as changes in requirements of seismic regulations, weaknesses in design and execution, passage of time, damaging environmental factors, patch of rebar in plastic hinges and in some cases failures and weaknesses caused by previous earthquakes or explosion loads. Recently, Fiber Reinforced Polymer (FRP components have been extensively and successfully used in seismic improvement. This study reinforces FRP reinforced concrete shear walls and steel strips. CFRP and steel strips are evaluated by different yield and ultimate strength. Numerical and experimental studies are done on walls with scale 1/2. These walls are exposed to cyclic loading. Hysteresis curves of force, drift and strain of FRP strips are reviewed in order to compare results of numerical work and laboratory results. Both numerical and laboratory results show that CFRP and steel strips increase resistance, capacity and ductility of the structure.

Evaluation of inelastic constitutive models under plasticity-creep interaction for 2 1/4 Cr-1 Mo steel: Results of joint work (A)

International Nuclear Information System (INIS)

Inoue, T.; Ohno, N.; Suzuki, A.; Igari, T.

1987-01-01

The authorization of constitutive models under plasticity-creep condition and life estimation methods in fatigue-creep regime is expected to be achieved from the viewpoint of design purposes of high temperature components of reactor structures. The present Subcommittee has performed the cooperative project consisting of the following two parts: (A) To review and evaluate inelastic constitutive models relevant to the material response under plasticity-creep interaction and (B) to recommend some adequate methods to estimate material life under fatigue-creep interaction by taking account of the effect of plasticity-creep interaction on the stress-strain hysteresis loops. The material treated is normalized and tempered 2 1/4 Cr-1Mo steel at 600 0 C. The part (A) plays a preliminary role for the part (B), since the constitutive models examined in the part (A) were used to describe the stress-strain hysteresis loops necessary to predict analytically the lives under fatigue-creep interaction. In the part (A), thererfore, it is important to check how accurately the constitutive models simulate the stress-strain hysteresis loops especially by taking account of the effect of plasticity-creep interaction. (orig./GL)

Effect of elastic and plastic tensile mechanical loading on the magnetic properties of NGO electrical steel

Energy Technology Data Exchange (ETDEWEB)

Leuning, N., E-mail: nora.leuning@iem.rwth-aachen.de [Institute of Electrical Machines, RWTH Aachen University, D-52062 Aachen (Germany); Steentjes, S. [Institute of Electrical Machines, RWTH Aachen University, D-52062 Aachen (Germany); Schulte, M.; Bleck, W. [Steel Institute, RWTH Aachen University, D-52072 Aachen (Germany); Hameyer, K. [Institute of Electrical Machines, RWTH Aachen University, D-52062 Aachen (Germany)

2016-11-01

The magnetic properties of non-grain-oriented (NGO) electrical steels are highly susceptible to mechanical stresses, i.e., residual, external or thermal ones. For rotating electrical machines, mechanical stresses are inevitable and originate from different sources, e.g., material processing, machine manufacturing and operating conditions. The efficiency and specific losses are largely altered by different mechanical stress states. In this paper the effect of tensile stresses and plastic deformations on the magnetic properties of a 2.9 wt% Si electrical steel are studied. Particular attention is paid to the effect of magnetic anisotropy, i.e., the influence of the direction of applied mechanical stress with respect to the rolling direction. Due to mechanical stress, the induced anisotropy has to be evaluated as it is related to the stress-dependent magnetostriction constant and the grain alignment. - Highlights: • A detailed look at magnetic anisotropy of FeSi NGO electrical steel. • Study of magnetic behavior under elastic as well as plastic tensile stresses. • Correlation of magnetic behavior with microscopic deformation mechanisms. • Discussion of detrimental and beneficial effects of external stresses. • Loss separation at different polarizations and frequencies under increasing stress.

Effect of elastic and plastic tensile mechanical loading on the magnetic properties of NGO electrical steel

International Nuclear Information System (INIS)

Leuning, N.; Steentjes, S.; Schulte, M.; Bleck, W.; Hameyer, K.

2016-01-01

The magnetic properties of non-grain-oriented (NGO) electrical steels are highly susceptible to mechanical stresses, i.e., residual, external or thermal ones. For rotating electrical machines, mechanical stresses are inevitable and originate from different sources, e.g., material processing, machine manufacturing and operating conditions. The efficiency and specific losses are largely altered by different mechanical stress states. In this paper the effect of tensile stresses and plastic deformations on the magnetic properties of a 2.9 wt% Si electrical steel are studied. Particular attention is paid to the effect of magnetic anisotropy, i.e., the influence of the direction of applied mechanical stress with respect to the rolling direction. Due to mechanical stress, the induced anisotropy has to be evaluated as it is related to the stress-dependent magnetostriction constant and the grain alignment. - Highlights: • A detailed look at magnetic anisotropy of FeSi NGO electrical steel. • Study of magnetic behavior under elastic as well as plastic tensile stresses. • Correlation of magnetic behavior with microscopic deformation mechanisms. • Discussion of detrimental and beneficial effects of external stresses. • Loss separation at different polarizations and frequencies under increasing stress.

Constitutive modelling and identification of parameters of the plastic strain-induced martensitic transformation in 316L stainless steel at cryogenic temperatures

CERN Document Server

Garion, C; Sgobba, Stefano

2006-01-01

The present paper is focused on constitutive modelling and identification of parameters of the relevant model of plastic strain- induced martensitic transformation in austenitic stainless steels at low temperatures. The model used to describe the FCCrightward arrow BCC phase transformation in austenitic stainless steels is based on the assumption of linearization of the most intensive part of the transformation curve. The kinetics of phase transformation is described by three parameters: transformation threshold (p/sub xi/), slope (A) and saturation level (xi/sub L/). It is assumed that the phase transformation is driven by the accumulated plastic strain p. In addition, the intensity of plastic deformation is strongly coupled to the phase transformation via the description of mixed kinematic /isotropic linear plastic hardening based on the Mori-Tanaka homogenization. The theory of small strains is applied. Small strain fields, corresponding to phase transformation, are decomposed into the volumic and the shea...

Effect of plastic prestrain on the crack tip constraint of pipeline steels

International Nuclear Information System (INIS)

Eikrem, P.A.; Zhang, Z.L.; Nyhus, B.

2007-01-01

Before and during operation, pipelines may suffer from plastic pre-deformation due to accidental loading, cold bending and ground movement. Plastic prestrain not only modifies steel's yield and flow properties but also influences its fracture performance. This paper focuses on the effect of prestrain history on crack driving force and crack tip constraint. A single-edge notched tension specimen has been selected for the study and the crack is assumed to exist before a prestrain history was applied. The results show that prestrain history has a strong effect on the crack tip stress field. A new parameter has been proposed to characterize the prestrain-induced crack tip constraint. For the same crack tip opening displacement level, prestrain history will elevate the crack tip stress field. The prestrain-induced constraint decreases with the increase of loading

Heterogeneities in local plastic flow behavior in a dissimilar weld between low-alloy steel and stainless steel

Energy Technology Data Exchange (ETDEWEB)

Mas, Fanny [Université Grenoble Alpes, SIMAP, 38000 Grenoble (France); CNRS, SIMAP, 38000 Grenoble (France); Martin, Guilhem, E-mail: guilhem.martin@simap.grenoble-inp.fr [Université Grenoble Alpes, SIMAP, 38000 Grenoble (France); CNRS, SIMAP, 38000 Grenoble (France); Lhuissier, Pierre; Bréchet, Yves; Tassin, Catherine [Université Grenoble Alpes, SIMAP, 38000 Grenoble (France); CNRS, SIMAP, 38000 Grenoble (France); Roch, François [Areva NP, Tour Areva, 92084 Paris La Défense (France); Todeschini, Patrick [EDF R& D, Avenue des Renardières, 77250 Moret-sur-Loing (France); Simar, Aude [Institute of Mechanics, Materials and Civil Engineering (iMMC), Université catholique de Louvain, 1348 Louvain-la-Neuve (Belgium)

2016-06-14

In dissimilar welds between low-alloy steel and stainless steel, the post-weld heat-treatment results in a high variety of microstructures coexisting around the fusion line, due to carbon diffusion and carbides dissolution/precipitation. The local constitutive laws in the vicinity of the fusion zone were identified by micro tensile specimens for the sub-millimeter sized zones, equivalent bulk materials representing the decarburized layer using both wet H{sub 2} atmosphere and diffusion couple, and nano-indentation for the carburized regions (i.e. the martensitic band and the austenitic region). The decarburized zone presents only 50% of the yield strength of the low-alloy steel heat affected zone and a ductility doubled. The carburized zones have a yield strength 3–5 times higher than that of the low-alloy steel heat affected zone and have almost no strain hardening capacity. These properties result in heterogeneous plastic deformation happening over only millimeters when the weld is loaded perpendicularly to the weld line, affecting its overall behavior. The constitutive laws experimentally identified were introduced as inputs into a finite elements model of the transverse tensile test performed on the whole dissimilar weld. A good agreement between experiments and simulations was achieved on the global stress-strain curve. The model also well predicts the local strain field measured by microscale DIC. A large out-of-plane deformation due to the hard carburized regions has also been identified.

Cyclic plasticity of an austenitic-ferritic stainless steel under biaxial non proportional loading

International Nuclear Information System (INIS)

Aubin, V.

2001-11-01

Austenitic-ferritic stainless steels are supplied since about 30 years only, so they are yet not well-known. Their behaviour in cyclic plasticity was studied under uniaxial loading but not under multiaxial loading, whereas only a thorough knowledge of the phenomena influencing the mechanical behaviour of a material enables to simulate and predict accurately its behaviour in a structure. This work aims to study and model the behaviour of a duplex stainless steel under cyclic biaxial loading. A three step method was adopted. A set of tension-torsion tests on tubular specimen was first defined. We studied the equivalence between loading directions, and then the influence of loading path and loading history on the stress response of the material. Results showed that duplex stainless steel shows an extra-hardening under non proportional loading and that its behaviour depends on previous loading. Then, in order to analyse the results obtained during this first experimental stage, the yield surface was measured at different times during cyclic loading of the same kind. A very small plastic strain offset (2*10 -5 ) was used in order not to disturb the yield surface measured. The alteration of isotropic and kinematic hardening variables were deduced from these measures. Finally, three phenomenological constitutive laws were identified with the experimental set. We focused our interest on the simulation of stabilized stress levels and on the simulation of the cyclic hardening/softening behaviour. The comparison between experimental and numerical results enabled the testing of the relevance of these models. (authors)

Studying the effect of elastic-plastic strain and hydrogen sulphide on the magnetic behaviour of pipe steels as applied to their testing

Directory of Open Access Journals (Sweden)

Povolotskaya Anna

2018-01-01

Full Text Available The paper reports results of magnetic measurements made on samples of the 12GB pipe steel (strength group X42SS designed for producing pipes to be used in media with high hydrogen sulphide content, both in the initial state and after exposure to hydrogen sulphide, for 96, 192 and 384 hours under uniaxial elastic-plastic tension. At the stage of elastic deformation there is a unique correlation between the coercive force measured on a minor hysteresis loop in weak fields and tensile stress, which enables this parameter to be used for the evaluation of elastic stresses in pipes made of the 12 GB pipe steel under different conditions, including a hydrogen sulphide containing medium. The effect of the value of preliminary plastic strain, viewed as the initial stress-strain state, on the magnetic behaviour of X70 pipe steels under elastic tension and compression is studied. Plastic strain history affects the magnetic behaviour of the material during subsequent elastic deformation since plastic strain induces various residual stresses, and this necessitates taking into account the initial stress-strain state of products when developing magnetic techniques for the determination of their stress-strain parameters during operation.

Derivative criteria of plasticity anddurability of metal materials

Directory of Open Access Journals (Sweden)

Gustov Yuriy Ivanovich

Full Text Available Criteria of plasticity and durability derivative of standard indicators of plasticity (δ, ψ and durability (σ , σ are offered. Criteria К and К follow from the equation of relative indicators of durability and plasticity. The purpose of the researches is the establishment of interrelation of derivative criteria with the Page indicator. The values of derivative criteria were defined for steels 50X and 50XH after processing by cold, and also for steels 50G2 and 38HGN after sorbitizing. It was established that the sum of the offered derivative criteria of plasticity and durability С considered for the steels is almost equal to unit and corresponds to a square root of relative durability and plasticity criterion C . Both criteria testify to two-unity opposite processes of deformation and resistance to deformation. By means of the equations for S and С it is possible to calculate an indicator of uniform plastic deformation of σ and through it to estimate synergetic criteria - true tension and specific energy of deformation and destruction of metal materials. On the basis of the received results the expressions for assessing the uniform and concentrated components of plastic deformation are established. The preference of the dependence of uniform relative lengthening from a cubic root of criterion К , and also to work of the criteria of relative lengthening and relative durability is given. The advantage of the formulas consists in simplicity and efficiency of calculation, in ensuring necessary accuracy of calculation of the size δ for the subsequent calculation of structural and power (synergetic criteria of reliability of metals.

Ductility of high chromium stainless steels

International Nuclear Information System (INIS)

Peretyat'ko, V.N.; Kazantsev, A.A.

1997-01-01

Aimed to optimize the hot working conditions for high chromium stainless steels the experiments were carried in the temperature range of 800-1300 deg C using hot torsion tests and cylindrical specimens of ferritic and ferritic-martensitic steels 08Kh13, 12Kh13, 20Kh13, 30Kh13 and 40Kh13. Testing results showed that steel plasticity varies in a wide range depending on carbon content. Steels of lesser carbon concentration (08Kh13 and 12Kh13) exhibit a sharp increase in plasticity with a temperature rise, especially in the interval of 1200-1250 deg C. Steels 20Kh13 and 30Kh13 display insignificant plasticity increasing, whereas plastic properties of steel 40Kh13 increase noticeably in the range of 1000-1300 deg C. It is shown that optimal hot working conditions for specific steel must be selected with account of steel phase composition at high temperatures

Dynamic strain aging of twinning-induced plasticity (TWIP) steel in tensile testing and deep drawing

International Nuclear Information System (INIS)

Kim, J.G.; Hong, S.; Anjabin, N.; Park, B.H.; Kim, S.K.; Chin, K.-G.; Lee, S.; Kim, H.S.

2015-01-01

The dynamic strain aging (DSA) of metallic materials due to solute atom diffusion to mobile dislocations induce deformation instability with load fluctuations and deformation localizations, hence reducing their sheet formability. In this paper, DSA behaviors of twinning induced plasticity (TWIP) steel with and without Al during tensile testing and deep drawing are investigated in terms of strain localization and the Portevin-Le Chatelier (PLC) band. A theoretical DSA model with internal variables of dislocation density and twin volume fraction is presented for an estimation of strain localization and strain hardening behavior of TWIP steels. The simulation results of the load history and PLC bands during tensile testing and deep drawing are in good agreement with the experimental values. A serration behavior is observed in high-Mn TWIP steels and its tensile residual stress is higher than that in the Al-added TWIP steels, which results in a deformation crack or delayed fracture of deep drawn specimens

Advanced cold rolled steels for automotive applications

Energy Technology Data Exchange (ETDEWEB)

Hofmann, Harald; Mattissen, Dorothea; Schaumann, Thomas Wilhelm [ThyssenKrupp Steel AG, Center of Materials Excellence, Dortmund (Germany)

2009-01-15

Advanced high-strength steels offer a great potential for the further development of automobile bodies-in-white due to their combined mechanical properties of high formability and strength. They represent the first choice in material selection for strength and crash-relevant parts with challenging geometries. The intensive development of multiphase steels by ThyssenKrupp Steel has led to hot dip galvanizing concepts with an outstanding forming potential. Hot rolled, hot dip galvanized complex-phase steels are currently produced in addition to cold rolled dual phase (DP) and retained austenite (RA) or transformation induced plasticity (TRIP) steels. New continuously annealed grades of steel are being developed with tensile strength levels of up to 1000 MPa in combination with sufficient ductility for the high demands of structural automobile components. These steels make use of the classic advantages of microalloying as well as the principles of DP steels and RA / TRIP steels. Further improvement of properties will be reached by the new class of high manganese alloyed steels. (orig.)

Plastic flow properties and fracture toughness characterization of unirradiated and irradiated tempered martensitic steels

International Nuclear Information System (INIS)

Spaetig, P.; Bonade, R.; Odette, G.R.; Rensman, J.W.; Campitelli, E.N.; Mueller, P.

2007-01-01

We investigate the plastic flow properties at low and high temperature of the tempered martensitic steel Eurofer97. We show that below room temperature, where the Peierls friction on the screw dislocation is active, it is necessary to modify the usual Taylor's equation between the flow stress and the square root of the dislocation density and to include explicitly the Peierls friction stress in the equation. Then, we compare the fracture properties of the Eurofer97 with those of the F82H steel. A clear difference of the fracture toughness-temperature behavior was found in the low transition region. The results indicate a sharper transition for Eurofer97 than for the F82H. Finally, the shift of the median toughness-temperature curve of the F82H steel was determined after two neutron irradiations performed in the High Flux Reactor in Petten

Influence of severe plastic deformation obtained by warm rolling on microstructure and mechanical properties of the ferritic stainless steel

Energy Technology Data Exchange (ETDEWEB)

Barbosa, Luana Alves; Campos, Wagner Reis Costa; Vilela, Jefferson José, E-mail: luana_alves_barbosa@hotmail.com, E-mail: wrrc@cdtn.br, E-mail: jjv@cdtn.br [Centro de Desenvolvimento da Tecnologia Nuclear (CDTN/CNEN-MG), Belo Horizonte, MG (Brazil); Miqueletti, Estevesson Ferreira; Mazzer, Eric Marchezini; Santos, Dagoberto B., E-mail: estevess@demet.ufmg.br, E-mail: marchezini@demet.ufmg.br, E-mail: dsantos@demet.ufmg.br [Universidade Federal de Minas Gerais (UFMG), Belo Horizonte, MG (Brazil)

2017-07-01

Generation IV reactors require research on new materials. For example, materials that will be used in the reactor vessel must be resistant to creep and have high toughness. Grain refining is a technique used to improve toughness. This grain refinement can be achieved by severe plastic deformation. In this work, the stainless steel 409 was used to simulate the EUROFER one type of ODS steel. The rolling process was applied to make the severe plastic deformation. The rolling was performed at 600°C which corresponds to the warm working condition in the absence of dynamic recrystallization. The rolling schedule studied allowed a logarithmic strain accumulation of 3.16. The rolled sheet had a yield stress of 822 MPa and a hardness of 302 HV. The grains became quite elongated characteristic of a severe plastic deformation. The recrystallization temperature of the rolled sheet was approximately 500°C. It was obtained by heat treatment and hardness measurement. (author)

Influence of severe plastic deformation obtained by warm rolling on microstructure and mechanical properties of the ferritic stainless steel

International Nuclear Information System (INIS)

Barbosa, Luana Alves; Campos, Wagner Reis Costa; Vilela, Jefferson José; Miqueletti, Estevesson Ferreira; Mazzer, Eric Marchezini; Santos, Dagoberto B.

2017-01-01

Generation IV reactors require research on new materials. For example, materials that will be used in the reactor vessel must be resistant to creep and have high toughness. Grain refining is a technique used to improve toughness. This grain refinement can be achieved by severe plastic deformation. In this work, the stainless steel 409 was used to simulate the EUROFER one type of ODS steel. The rolling process was applied to make the severe plastic deformation. The rolling was performed at 600°C which corresponds to the warm working condition in the absence of dynamic recrystallization. The rolling schedule studied allowed a logarithmic strain accumulation of 3.16. The rolled sheet had a yield stress of 822 MPa and a hardness of 302 HV. The grains became quite elongated characteristic of a severe plastic deformation. The recrystallization temperature of the rolled sheet was approximately 500°C. It was obtained by heat treatment and hardness measurement. (author)

Diffraction measurements for evaluating plastic strain in A533B ferritic steel-a feasibility study

International Nuclear Information System (INIS)

Lewis, S J; Truman, C E

2010-01-01

It is known that the physical properties of many engineering materials may be strongly affected by previous loading, in particular prior plastic deformation. Most obviously, work hardening will alter subsequent yielding behaviour. Plastic deformation may also preferentially align the material microstructure, resulting in anisotropy of subsequent behaviour and a change in material fracture resistance. When physical characterization is undertaken by experimental testing it is, therefore, important to have some knowledge of the current state of the material. As a result, it is desirable to have methods of quantitatively evaluating the level of plastic deformation which specimen material may have experienced prior to testing. This paper presents the results of a feasibility study, using a ferritic reactor pressure vessel steel, into the use of diffractive methods for plastic strain evaluation. Using neutron diffraction, changes in diffraction peak width and anisotropy of peak response were correlated with plastic deformation in a tensile test. The relationships produced were then used to evaluate permanent deformation levels in large samples, representative of standard fracture toughness test specimens.

Synthesis of Multi-Walled Carbon Nanotubes from Plastic Waste Using a Stainless-Steel CVD Reactor as Catalyst.

Science.gov (United States)

Tripathi, Pranav K; Durbach, Shane; Coville, Neil J

2017-09-22

The disposal of non-biodegradable plastic waste without further upgrading/downgrading is not environmentally acceptable and many methods to overcome the problem have been proposed. Herein we indicate a simple method to make high-value nanomaterials from plastic waste as a partial solution to the environmental problem. Laboratory-based waste centrifuge tubes made of polypropylene were chosen as a carbon source to show the process principle. In the process, multi-walled carbon nanotubes (MWCNTs) were synthesized from plastic waste in a two-stage stainless steel 316 (SS 316) metal tube that acted as both reactor vessel and catalyst. The steel reactor contains Fe (and Ni, and various alloys), which act as the catalyst for the carbon conversion process. The reaction and products were studied using electron probe microanalysis, thermogravimetric analysis, Raman spectroscopy and transmission electron microscopy and scanning electron microscopy. Optimization studies to determine the effect of different parameters on the process showed that the highest yield and most graphitized MWCNTs were formed at 900 °C under the reaction conditions used (yield 42%; Raman I D / I G ratio = 0.48). The high quality and high yield of the MWCNTs that were produced in a flow reactor from plastic waste using a two stage SS 316 chemical vapor deposition (CVD) furnace did not require the use of an added catalyst.

Synthesis of Multi-Walled Carbon Nanotubes from Plastic Waste Using a Stainless-Steel CVD Reactor as Catalyst

Directory of Open Access Journals (Sweden)

Pranav K. Tripathi

2017-09-01

Full Text Available The disposal of non-biodegradable plastic waste without further upgrading/downgrading is not environmentally acceptable and many methods to overcome the problem have been proposed. Herein we indicate a simple method to make high-value nanomaterials from plastic waste as a partial solution to the environmental problem. Laboratory-based waste centrifuge tubes made of polypropylene were chosen as a carbon source to show the process principle. In the process, multi-walled carbon nanotubes (MWCNTs were synthesized from plastic waste in a two-stage stainless steel 316 (SS 316 metal tube that acted as both reactor vessel and catalyst. The steel reactor contains Fe (and Ni, and various alloys, which act as the catalyst for the carbon conversion process. The reaction and products were studied using electron probe microanalysis, thermogravimetric analysis, Raman spectroscopy and transmission electron microscopy and scanning electron microscopy. Optimization studies to determine the effect of different parameters on the process showed that the highest yield and most graphitized MWCNTs were formed at 900 °C under the reaction conditions used (yield 42%; Raman ID/IG ratio = 0.48. The high quality and high yield of the MWCNTs that were produced in a flow reactor from plastic waste using a two stage SS 316 chemical vapor deposition (CVD furnace did not require the use of an added catalyst.

An Intelligent Sensor System for Monitoring Fatigue Damage in Welded Steel Components

Science.gov (United States)

Fernandes, B.; Gaydecki, P.; Burdekin, F. Michael

2005-04-01

A system for monitoring fatigue damage in steel components is described. The sensor, a thin steel sheet with a pre-crack in it, is attached to the component. Its crack length increases by fatigue in service and is recorded using a microcontroller. Measurement is accomplished using conductive tracks in a circuit whose output voltage changes when the crack propagates past a track. Data stored in memory can be remotely downloaded using Bluetooth™ technology to a PC.

An Intelligent Sensor System for Monitoring Fatigue Damage in Welded Steel Components

International Nuclear Information System (INIS)

Fernandes, B.; Gaydecki, P.; Burdekin, F. Michael

2005-01-01

A system for monitoring fatigue damage in steel components is described. The sensor, a thin steel sheet with a pre-crack in it, is attached to the component. Its crack length increases by fatigue in service and is recorded using a microcontroller. Measurement is accomplished using conductive tracks in a circuit whose output voltage changes when the crack propagates past a track. Data stored in memory can be remotely downloaded using Bluetooth TM technology to a PC

Effect of plastic strain on elastic-plastic fracture toughness of SM490 carbon steel. Assessment by stress-based criterion for ductile crack initiation

International Nuclear Information System (INIS)

Kamaya, Masayuki

2012-01-01

Although the plastic strain induced in materials increases the mechanical strength, it may reduce the fracture toughness. In this study, the change in fracture toughness of SM490 carbon steel due to pre-straining was investigated using a stress-based criterion for ductile crack initiation. The specimens with blunt notch of various radiuses were used in addition to those with conventional fatigue pre-cracking. The degree of applied plastic strain was 5%, 10% or 20%. The fracture toughness was largest when the induced plastic strain was 5%, although it decreased for the plastic strains of 10% and 20%. The stress and strain distributions near the crack tip of fracture toughness test specimens was investigated by elastic-plastic finite element analyses using a well-correlated stress-strain curve for large strain. It was shown that the critical condition at the onset of the ductile crack was better correlated with the equivalent stress than the plastic strain at the crack tip. By using the stress-based criterion, which was represented by the equivalent stress and stress triaxiality, the change in the fracture toughness due to pre-straining could be reasonably explained. Based on these results, it was concluded that the stress-based criterion should be used for predicting the ductile crack initiation. (author)

Material Selection for an Ultra High Strength Steel Component Based on the Failure Criteria of CrachFEM

International Nuclear Information System (INIS)

Kessler, L.; Beier, Th.; Werner, H.; Horstkott, D.; Dell, H.; Gese, H.

2005-01-01

An increasing use of combining more than one process step is noticed for coupling crash simulations with the results of forming operations -- mostly by inheriting the forming history like plastic strain and material hardening. Introducing a continuous failure model allows a further benefit of these coupling processes; it sometimes can even be the most attractive result of such a work. In this paper the algorithm CrachFEM for fracture prediction has been used to generate more benefit of the successive forming and crash simulations -- especially for ultra high strength steels. The choice and selection of the material grade in combination with the component design can therefore be done far before the prototyping might show an unsuccessful crash result; and in an industrial applicable manner

Bactericidal Effect of Calcium Oxide (Scallop-Shell Powder) Against Pseudomonas aeruginosa Biofilm on Quail Egg Shell, Stainless Steel, Plastic, and Rubber.

Science.gov (United States)

Jung, Soo-Jin; Park, Shin Young; Kim, Seh Eun; Kang, Ike; Park, Jiyong; Lee, Jungwon; Kim, Chang-Min; Chung, Myung-Sub; Ha, Sang-Do

2017-07-01

The aim of this study was to evaluate the bactericidal effect of calcium oxide (CaO) against Pseudomonas aeruginosa biofilms on quail eggshells and major egg contacting surfaces (stainless steel, plastic, and rubber). The samples were subjected to CaO treatments (0%, 0.01%, 0.05%, 0.10%, 0.15%, 0.20%, 0.25%, and 0.30%) for 1 min. All the CaO treatments significantly reduced P. aeruginosa biofilms on all tested surfaces as compared to controls. In comparison of biofilm stability, the strongest and most resistant biofilm was formed on eggshell against the CaO treatment, followed by rubber, stainless steel, and plastic. In evaluation of bactericidal effect, the largest reduction (3.16 log CFU) was observed in plastic even at the lowest concentration of CaO (0.01%), whereas the least reduction was found in eggshells, regardless of CaO concentration. In addition, stainless steel showed a significant reduction in biofilm formation at all concentrations except 0.10% to 0.15% CaO. At 0.30% CaO, the reduction of P. aeruginosa in biofilms on stainless steel, plastic, rubber, and eggshell were 5.48, 6.37, 4.87, and 3.14 log CFU/cm 2 (CFU/egg), respectively. Biofilm reduction after CaO treatment was also observed by field emission scanning electron microscopy (FE-SEM). Based on the FE-SEM images, we observed that P. aeruginosa biofilms formed compact aggregations on eggshell surfaces with CaO treatments up to 0.30%. More specifically, a 0.20% CaO treatment resulted in the reductions of 3 to 6 log CFU in all materials. © 2017 Institute of Food Technologists®.

Plastic strain induced damage evolution and martensitic transformation in ductile materials at cryogenic temperatures

International Nuclear Information System (INIS)

Garion, C.; Skoczen, B.T.

2002-01-01

The Fe-Cr-Ni stainless steels are well known for their ductile behavior at cryogenic temperatures. This implies development and evolution of plastic strain fields in the stainless steel components subjected to thermo-mechanical loads at low temperatures. The evolution of plastic strain fields is usually associated with two phenomena: ductile damage and strain induced martensitic transformation. Ductile damage is described by the kinetic law of damage evolution. Here, the assumption of isotropic distribution of damage (microcracks and microvoids) in the Representative Volume Element (RVE) is made. Formation of the plastic strain induced martensite (irreversible process) leads to the presence of quasi-rigid inclusions of martensite in the austenitic matrix. The amount of martensite platelets in the RVE depends on the intensity of the plastic strain fields and on the temperature. The evolution of the volume fraction of martensite is governed by a kinetic law based on the accumulated plastic strain. Both of these irreversible phenomena, associated with the dissipation of plastic power, are included into the constitutive model of stainless steels at cryogenic temperatures. The model is tested on the thin-walled corrugated shells (known as bellows expansion joints) used in the interconnections of the Large Hadron Collider, the new proton storage ring being constructed at present at CERN

Modeling elasto-plastic behavior of polycrystalline grain structure of steels at mesoscopic level

International Nuclear Information System (INIS)

Kovac, Marko; Cizelj, Leon

2005-01-01

The multiscale model is proposed to explicitly account for the inhomogeneous structure of polycrystalline materials. Grains and grain boundaries are modeled explicitly using Voronoi tessellation. The constitutive model of crystal grains utilizes anisotropic elasticity and crystal plasticity. Commercially available finite element code is applied to solve the boundary value problem defined at the macroscopic scale. No assumption regarding the distribution of the mesoscopic strain and stress fields is used, apart the finite element discretization. The proposed model is then used to estimate the minimum size of polycrystalline aggregate of selected reactor pressure vessel steel (22 NiMoCr 3 7), above which it can be considered macroscopically homogeneous. Elastic and rate-independent plastic deformation modes are considered. The results are validated by the experimental and simulation results from the literature

Electron microscopy and plastic deformation of industrial austenitic stainless steels

International Nuclear Information System (INIS)

Thomas, Barry

1976-01-01

The different mechanisms of plastic deformation observed in austenitic stainless steels are described and the role of transmission electron microscopy in the elucidation of the mechanisms is presented. At temperatures below 0,5Tm, different variants of dislocation glide are competitive: slip of perfect and partial dislocations, mechanical twinning and strain-induced phase transformations. The predominance of one or other of these mechanisms can be rationalized in terms of the temperature and composition dependence of the stacking fault energy and the thermodynamic stability of the austenite. At temperatures above 0,5Tm dislocation climb and diffusion of point defects become increasingly important and at these temperatures recovery, recrystallization and precipitation can also occur during deformation [fr

Development of plastic deformations in 12Kh18N10T steel under cyclic symmetrical bending of specimens of various length

Energy Technology Data Exchange (ETDEWEB)

Pisarenko, G.S.; Leonets, V.A.; Bega, N.D. (AN Ukrainskoj SSR, Kiev. Inst. Problem Prochnosti)

1983-08-01

Effect of specimen length on intensity of plastic deformation development and cyclic strength is studied for annealed 12Kh18N10T steel under cyclic symmetrical bending. The intensity of microplastic deformations and cyclic strength of annealed 12Kh18N10T steel in the considered case is due to self-heating.

Experimental analysis on elasto-platic behaviour of T-branched stainless steel pipe

International Nuclear Information System (INIS)

Citti, P.; Nerli, G.; Reale, S.; Rissone, P.

1979-01-01

Paper relates on results of a research, still in progress at Laboratories of Istituto di Ingegneria Meccanica of Florence University with close cooperation of CNEN Casaccia Laboratories, on incremental collapse phenomena with progressively increasing deflections and plastic fatigue phenomena in stainless steel piping components subjected to variable repeated loads. The reference is to emergency and faulted load contitions as they are defined in ASME III Code. The models are made by stainless steel pipe and simulate some primary circuit piping components. Namely models are not-symmetrical T-branched pipes fixed at their flanged ends and loaded in two sections by variable repeated loads. Tests are carried out to determine: plastic collapse load; strain hardening behaviour; shackedown load conditions. A numerical model is also developed to describe the incremental collapse phenomena. (orig.)

Factors influencing the surface quality of polished tool steels

International Nuclear Information System (INIS)

Rebeggiani, S; Rosén, B-G

2014-01-01

Today’s demands on surface quality of moulds for injection moulding of plastic components involve no/low defect contents and roughness levels in the nm-range for high gloss applications. Material properties as well as operating conditions influence the mould finish, and thus the final surface of moulded products. This paper focuses on how particle content and different polishing strategies influence final surface qualities of moulds. Visual estimations of polished tool steel samples were combined with non-contact 3D-surface texture analysis in order to correlate traditional assessments to more quantitative methods, and to be able to analyse the surfaces at nanometre-level. It was found that steels with a lower proportion of particles, like carbides and oxides, gave rise to smoother polished surfaces. In a comparative study of polishers from different polishing shops, it was found that while different surface preparation strategies can lead to similar final roughness, similar preparation techniques can produce high-quality surfaces from different steel grades. However, the non-contact 3D-surface texture analysis showed that not all smooth polished surfaces have desirable functional topographies for injection moulding of glossy plastic components. (paper)

Development and test of a plastic deep-well pump

International Nuclear Information System (INIS)

Zhang, Q H; Gao, X F; Xu, Y; Shi, W D; Lu, W G; Liu, W

2013-01-01

To develop a plastic deep-well pump, three methods are proposed on structural and forming technique. First, the major hydraulic components are constructed by plastics, and the connection component is constructed by steel. Thus the pump structure is more concise and slim, greatly reducing its weight and easing its transportation, installation, and maintenance. Second, the impeller is designed by maximum diameter method. Using same pump casing, the stage head is greatly increased. Third, a sealing is formed by impeller front end face and steel end face, and two slots are designed on the impeller front end face, thus when the two end faces approach, a lubricating pair is formed, leading to an effective sealing. With above methods, the pump's axial length is greatly reduced, and its stage head is larger and more efficient. Especially, the pump's axial force is effectively balanced. To examine the above proposals, a prototype pump is constructed, and its testing results show that the pump efficiency exceeds the national standard by 6%, and the stage head is improved by 41%, meanwhile, its structure is more concise and ease of transportation. Development of this pump would provide useful experiences for further popularity of plastic deep-well pumps

Plastic Strain Induced Damage Evolution and Martensitic Transformation in Ductile Materials at Cryogenic Temperatures

CERN Document Server

Garion, C

2002-01-01

The Fe-Cr-Ni stainless steels are well known for their ductile behaviour at cryogenic temperatures. This implies development and evolution of plastic strain fields in the stainless steel components subjected to thermo-mechanical loads at low temperatures. The evolution of plastic strain fields is usually associated with two phenomena: ductile damage and strain induced martensitic transformation. Ductile damage is described by the kinetic law of damage evolution. Here, the assumption of isotropic distribution of damage (microcracks and microvoids) in the Representative Volume Element (RVE) is made. Formation of the plastic strain induced martensite (irreversible process) leads to the presence of quasi-rigid inclusions of martensite in the austenitic matrix. The amount of martensite platelets in the RVE depends on the intensity of the plastic strain fields and on the temperature. The evolution of the volume fraction of martensite is governed by a kinetic law based on the accumulated plastic strain. Both of thes...

Mechanical and microstructural aspects of severe plastic deformation of austenitic steel

Science.gov (United States)

Rodak, K.; Pawlicki, J.; Tkocz, M.

2012-05-01

The paper presents the effects of severe plastic deformation by multiple compression in the orthogonal directions on the microstructure and the mechanical properties of austenitic steel. Several deformation variants were conducted with different number of passes. FEM simulations were performed in order to evaluate the actual values of the effective strain in the examined, central parts of the compressed samples. The deformed microstructure was investigated by means of the scanning transmission electron microscopy (STEM) and the scanning electron microscopy (SEM) supported by the electron back scattered diffraction (EBSD). X-ray phase analysis was performed to evaluate the martensite volume fraction. The mechanical properties were determined by means of the digital image correlation method and hardness testing. It is shown that the applied forming technique leads to strong grain refinement in the austenitic steel. Moreover, deformation induces the martensitic γ- α' transformation. The microstructural changes cause an improvement in the strength properties. The material exhibits the ultimate tensile strength of 1560 MPa and the yield stress of 1500 MPa after reaching the effective strain of 10.

Mechanical and microstructural aspects of severe plastic deformation of austenitic steel

International Nuclear Information System (INIS)

Rodak, K; Pawlicki, J; Tkocz, M

2012-01-01

The paper presents the effects of severe plastic deformation by multiple compression in the orthogonal directions on the microstructure and the mechanical properties of austenitic steel. Several deformation variants were conducted with different number of passes. FEM simulations were performed in order to evaluate the actual values of the effective strain in the examined, central parts of the compressed samples. The deformed microstructure was investigated by means of the scanning transmission electron microscopy (STEM) and the scanning electron microscopy (SEM) supported by the electron back scattered diffraction (EBSD). X-ray phase analysis was performed to evaluate the martensite volume fraction. The mechanical properties were determined by means of the digital image correlation method and hardness testing. It is shown that the applied forming technique leads to strong grain refinement in the austenitic steel. Moreover, deformation induces the martensitic γ– α' transformation. The microstructural changes cause an improvement in the strength properties. The material exhibits the ultimate tensile strength of 1560 MPa and the yield stress of 1500 MPa after reaching the effective strain of 10.

Internal state variable plasticity-damage modeling of AISI 4140 steel including microstructure-property relations: temperature and strain rate effects

Science.gov (United States)

Nacif el Alaoui, Reda

Mechanical structure-property relations have been quantified for AISI 4140 steel. under different strain rates and temperatures. The structure-property relations were used. to calibrate a microstructure-based internal state variable plasticity-damage model for. monotonic tension, compression and torsion plasticity, as well as damage evolution. Strong stress state and temperature dependences were observed for the AISI 4140 steel. Tension tests on three different notched Bridgman specimens were undertaken to study. the damage-triaxiality dependence for model validation purposes. Fracture surface. analysis was performed using Scanning Electron Microscopy (SEM) to quantify the void. nucleation and void sizes in the different specimens. The stress-strain behavior exhibited. a fairly large applied stress state (tension, compression dependence, and torsion), a. moderate temperature dependence, and a relatively small strain rate dependence.

Evolution of the cyclic plastic response of Sanicro 25 steel cycled at ambient and elevated temperatures

Czech Academy of Sciences Publication Activity Database

Polák, Jaroslav; Petráš, Roman; Heczko, Milan; Kruml, Tomáš; Chai, G.

2016-01-01

Roč. 83, FEB (2016), s. 75-83 ISSN 0142-1123 R&D Projects: GA ČR(CZ) GA13-23652S Institutional support: RVO:68081723 Keywords : Cyclic plastic ity * Hysteresis loop analysis * Heat resistant steel * Dislocation structure * Effect of temperature Subject RIV: JL - Materials Fatigue, Friction Mechanics Impact factor: 2.899, year: 2016

Fatigue damage of steel components

DEFF Research Database (Denmark)

Fæster, Søren; Zhang, Xiaodan; Huang, Xiaoxu

2014-01-01

Railway rails and the inner ring in roller bearings in wind turbines are both experiencing steel-to-steel contact in small areas with huge loads resulting in extremely high stresses in the base materials......Railway rails and the inner ring in roller bearings in wind turbines are both experiencing steel-to-steel contact in small areas with huge loads resulting in extremely high stresses in the base materials...

Anti-adherence potential of Enterococcus durans cells and its cell-free supernatant on plastic and stainless steel against foodborne pathogens.

Science.gov (United States)

Amel, Ait Meddour; Farida, Bendali; Djamila, Sadoun

2015-07-01

It is demonstrated that numerous bacteria are able to attach to surfaces of equipment used for food handling or processing. In this study, a strain of Enterococcus durans, originally isolated from a milking machine surface, was firstly studied for its biofilm formation potential on plastic and stainless steel supports. The strain was found to be a biofilm producer either at 25, 30 or 37 °C on polystyrene microtitre plates, with a best adherence level observed at 25 °C. En. durans showed a strong adhesion to stainless steel AISI-304. Antibacterial and anti-adherence activities of En. durans were tested against four foodborne pathogens (Escherichia coli ATCC 25922, Staphylococcus aureus ATCC 25923, Pseudomonas aeruginosa ATCC 27853 and Listeria innocua CLIP 74915) which were shown as biofilm producers on both plastic and stainless steel. En. durans cells and cell-free culture supernatant showed a significant (P < 0.05) inhibition potential of the pathogens either on solid media or in broth co-cultures. Characterization of the antibacterial substances indicated their proteinaceous nature which assigned them most probably to bacteriocins group.

Device for treating plastic counting vials containing radioactive liquids

International Nuclear Information System (INIS)

Neidhart, B.; Brindoepke, H.W.; Flocke, W.; Kringe, K.P.; Lippmann, C.H.

1985-01-01

The treatment consists of separating the radioactive contents of the counting vial from its plastic components. The apparatus consists of a device for continuously supplying the counting vials to be treated, a means for crushing the vials into chips of plastic and a facility by means of which the radioactive contents of the counting vial and the separated plastic chips are collected separately from one another. A stirring assembly with a motor-driven stirrer and an alignment device are also provided. The radioactive substances pass through a sieve while the plastic chips slide down the sieve chute and into another container. All the metal parts of the facility are of stainless steel. The plastic chips collected in the sieve holder are washed and, after drying, are removed as negligibly radioactive solids. The weakly radioactive wash liquid is separated and collected. (orig./PW)

Mechanical properties of 1950's vintage 304 stainless steel weldment components after low temperature neutron irradiation

International Nuclear Information System (INIS)

Sindelar, R.L.; Caskey, G.R. Jr.; Thomas, J.K.; Hawthorne, J.R.; Hiser, A.L.; Lott, R.A.; Begley, J.A.; Shogan, R.P.

1991-01-01

The reactor vessels of the nuclear production reactors at the Savannah River Site (SRS) were constructed in the 1950's from Type 304 stainless steel plates welded with Type 308 stainless steel filler using the multipass metal inert gas process. An irradiated mechanical properties database has been developed for the vessel with materials from archival primary coolant system piping irradiated at low temperatures (75 to 150 degrees C) in the State University of New York at Buffalo reactor (UBR) and the High Flux Isotope Reactor (HFIR) to doses of 0.065 to 2.1 dpa. Fracture toughness, tensile, and Charpy-V impact properties of the weldment components (base, weld, and weld heat-affected-zone (HAZ)) have been measured at temperatures of 25 degrees C and 125 degrees C in the L-C and C-L orientations for materials in both the irradiated and unirradiated conditions for companion specimens. Fracture toughness and tensile properties of specimens cut from an SRS reactor vessel sidewall with doses of 0.1 and 0.5 dpa were also measured at temperatures of 25 and 125 degrees C. The irradiated materials exhibit hardening with loss of work hardenability and a reduction in toughness relative to the unirradiated materials. The HFIR-irradiated materials show an increase in yield strength between about 20% and 190% with a concomitant tensile strength increase between about 15% to 30%. The elastic-plastic fracture toughness parameters and Charpy-V energy absorption both decrease and show only a slight sensitivity to dose. The irradiation-induced decrease in the elastic-plastic fracture toughness (J def at 1 mm crack extension) is between 20% to 65%; the range of J 1C values are 72.8 to 366 kJ/m 2 for the irradiated materials. Similarly, Charpy V-notch results show a 40% to 60% decrease in impact energies

Nanoscale characterization of the evolution of the twin–matrix orientation in Fe–Mn–C twinning-induced plasticity steel by means of transmission electron microscopy orientation mapping

International Nuclear Information System (INIS)

Albou, A.; Galceran, M.; Renard, K.; Godet, S.; Jacques, P.J.

2013-01-01

The evolution of the orientation relationship between mechanical twins and the surrounding matrix with the degree of plastic deformation has been characterized at the nanoscale in twinning-induced plasticity steel. The recently developed automated crystal orientation mapping in transmission electron microscopy revealed that the ideal twin relationship is retained up to large levels of strain, while large orientation gradients are built up within the matrix. This particular evolution undoubtedly plays a role in the large work hardening rate of these steels.

Micro-scale measurements of plastic strain field, and local contributions of slip and twinning in TWIP steels during in situ tensile tests

Energy Technology Data Exchange (ETDEWEB)

Yang, H.K. [Shenyang National Laboratory for Materials Science, Institute of Metal Research, Chinese Academy of Sciences, 72 Wenhua Road, Shenyang 110016 (China); Laboratoire de Mécanique des Solides, Ecole Polytechnique, CNRS UMR7649, Université Paris-Saclay, 91128 Palaiseau (France); Doquet, V., E-mail: doquet@lms.polytechnique.fr [Laboratoire de Mécanique des Solides, Ecole Polytechnique, CNRS UMR7649, Université Paris-Saclay, 91128 Palaiseau (France); Zhang, Z.F. [Shenyang National Laboratory for Materials Science, Institute of Metal Research, Chinese Academy of Sciences, 72 Wenhua Road, Shenyang 110016 (China)

2016-08-30

In-situ tensile tests were carried out on Fe22Mn0.6C and Fe22Mn0.6C3Al (wt%) twinning-induced plasticity (TWIP) steels specimens covered with gold micro-grids. High resolution atomic force microscopy (AFM) and scanning electron microscope (SEM) images were periodically captured. The latter were used for measurements of the plastic strain field, using digital image correlation (DIC). Although no meso-scale localization bands appeared, some areas were deformed three times more than average. Plastic deformation inside the grains was more heterogeneous in Fe22Mn0.6C, but at meso-scale, the degree of strain heterogeneity was not higher, at least up to 12% strain. Plastic deformation started from grain boundaries or annealing twin boundaries in both materials, due to a high elastic anisotropy of the grains. An original method based on DIC was developed to estimate the twin fraction in grains that exhibit a single set of slip/twin bands. Deformation twinning accommodated 60–80% of the plastic strain in some favorably oriented grains, from the onset of plastic flow in Fe22Mn0.6C, but was not observed in the Al-bearing steel until 12% strain. The back stress was important in both materials, but significantly higher in Fe22Mn0.6C.

Micro-scale measurements of plastic strain field, and local contributions of slip and twinning in TWIP steels during in situ tensile tests

International Nuclear Information System (INIS)

Yang, H.K.; Doquet, V.; Zhang, Z.F.

2016-01-01

In-situ tensile tests were carried out on Fe22Mn0.6C and Fe22Mn0.6C3Al (wt%) twinning-induced plasticity (TWIP) steels specimens covered with gold micro-grids. High resolution atomic force microscopy (AFM) and scanning electron microscope (SEM) images were periodically captured. The latter were used for measurements of the plastic strain field, using digital image correlation (DIC). Although no meso-scale localization bands appeared, some areas were deformed three times more than average. Plastic deformation inside the grains was more heterogeneous in Fe22Mn0.6C, but at meso-scale, the degree of strain heterogeneity was not higher, at least up to 12% strain. Plastic deformation started from grain boundaries or annealing twin boundaries in both materials, due to a high elastic anisotropy of the grains. An original method based on DIC was developed to estimate the twin fraction in grains that exhibit a single set of slip/twin bands. Deformation twinning accommodated 60–80% of the plastic strain in some favorably oriented grains, from the onset of plastic flow in Fe22Mn0.6C, but was not observed in the Al-bearing steel until 12% strain. The back stress was important in both materials, but significantly higher in Fe22Mn0.6C.

Acoustic emission measurements on type 316 stainless steel

International Nuclear Information System (INIS)

Palmer, I.G.; Holt, J.; Goddard, D.J.

1976-01-01

Acoustic emission measurements have been made on Type 316 stainless steel in the solution treated condition, as part of a feasibility study for the monitoring of fast reactor components. The work involved testing both plain tensile specimens and precracked compact tension specimens in the temperature range 20-200 deg C. At 20 deg C plastic deformation was a quiet process but ductile crack growth was accompanied by high amplitude emissions capable of detection on plant. At 200 deg C both plastic deformation and ductile crack growth were quiet

Constitutive modelling of stainless steels for cryogenic applications. Strain induced martensitic transformation

CERN Document Server

Garion, C

2001-01-01

The 300-series stainless steels are metastable austenitic alloys: martensitic transformation occurs at low temperatures and/or when plastic strain fields develop in the structures. The transformation influences the mechanical properties of the material. The present note aims at proposing a set of constitutive equations describing the plastic strain induced martensitic transformation in the stainless steels at cryogenic temperatures. The constitutive modelling shall create a bridge between the material sciences and the structural analysis. For the structures developing and accumulating plastic deformations at sub-zero temperatures, it is of primary importance to be able to predict the intensity of martensitic transformation and its effect on the material properties. In particular, the constitutive model has been applied to predict the behaviour of the components of the LHC interconnections, the so-called bellows expansion joints (the LHC mechanical compensation system).

Relationship between anelastic and non-linear visco-plastic behavior of 316 stainless steel at low homologous temperature

International Nuclear Information System (INIS)

Nir, N.; Huang, F.H.; Hart, E.W.; Li, C.Y.

1976-05-01

At low homologous temperature the plastic strain rate seems to be controlled largely by dislocation glide friction. However, since a sizeable fraction of the applied stress sigma is dissipated in overcoming the strong barriers due to dislocation tangles generated by strain hardening, only a portion of the applied stress is actually expended against the frictional resistance. A recent model for this process includes the role of dislocation pile-ups at the strong barriers. The pile-ups provide a mechanism for producing the internal back stresses that limit the effective frictional stress. The also appear in the deformation as a stored anelastic strain component. The resultant behavior at low temperature and high stress is similar to that proposed by Grupta and Li. The same model also predicts an anelastic behavior at low stress. Measurements at both high and low stress levels on 316 Stainless Steel have now shown that the predictions of the model are quantitatively consistent at both stress levels

Modelling of stresses generated in steels by phase transformations; Modelowanie naprezen wywolanych przemianami fazowymi w stalach

Energy Technology Data Exchange (ETDEWEB)

Dudek, K; Glowacki, M; Pietrzyk, M [Akademia Gorniczo-Hutnicza, Cracow (Poland)

1999-07-01

Numerical model describing stresses arising during phase transformations in steels products is presented. The full model consists of three components. The first component uses finite element solution of Fourier equation for an evaluation of the temperature field inside the sample. The second component predicts kinetics of phase transformation occurring during cooling of steel products. Coupling of these two components allows prediction of structure and properties of final products at room temperature. The third component uses elastic-plastic finite element model for prediction of stresses caused by non-uniform temperatures and by changes of volume during transformations. Typical results of simulations performed for cooling of rails after hot rolling are presented. (author)

Influence of Plastic Deformation of Steel Samples on the Fast electron Backscattering

International Nuclear Information System (INIS)

Sierra Trujillo, J. X.; Herrera Palma, V.; Desdin Garcia, L. F.; Codorniu Pujals, D.

2013-01-01

A considerable fraction of a fast electron beam incident on a target is scattered in backward direction. It is a very complex process involving electron - nucleus and electron - electron collisions. The fraction of backscattered electrons is described by a parameterization as a function of the atomic number and energy of the incident electrons. In such approaches the possible influence of the material structure is not taken into account. In this paper, the behavior of the 90 Sr/ 90 Y backscattered electrons from 08JuA and 15GJuT steel strained samples is investigated. A clear dependence between the degree of plastic deformation and the fraction of backscattered electrons was observed. This relationship is explained by the interaction of electrons with the dislocations in the material, whose density depends on the magnitude of the strain in the plastic region. On the basis of a simple model for describing this interaction, a mathematical expression is obtained for the relationship between the fraction of backscattered electrons and the degree of deformation. (Author)

Development of specimen size and test rate effects on the J-integral upper transition behavior of A533B steel

International Nuclear Information System (INIS)

Joyce, James A.

1988-01-01

During the past three years a test method has been developed for dynamic testing of fracture mechanics specimens which is specifically designed for application to the upper transition temperature range. The method uses drop tower loading rates of 2.5 m/sec and obtains a J IC or a J-R curve using an analytical key curve approach verified by initial and final crack length measurements obtained from the fracture surface. A J-R curve is obtained from each specimen and contains crack growth corrections so that it is directly comparable with static results obtained in accordance with the ASTM E1152 J-R curve test method. The test procedure has been applied to A106 steel, A533B steel and US Navy HY80 and HY100 steels at temperatures from -200F to 150F. Standard 1T three point bend specimens were used for the A533B and the HY100 steel. Static test results have shown that the J at cleavage initiation (which is presently an unstandardized quantity) is specimen a/W independent throughout the ductile to brittle transition but of course demonstrates considerable statistical scatter in the vicinity of the ductile upper shelf. Dynamic J-R tests have shown an increase in J IC with test rate for most, but not for all, materials. Separation of J into elastic and plastic components shows that the elastic J component increases with test rate in a fashion consistent with the materials tensile sensitivity to test rate but the plastic J component decreases with test rate - an apparent visco-plastic phenomena. For A106 steel the plastic J decrease exceeds the elastic J increase and the upper shelf toughness falls - while the other materials have demonstrated a relatively larger increase in the elastic J component and a smaller decrease in the plastic J component giving an overall increase in upper shelf toughness. Separation of the J integral into elastic and plastic components has demonstrated that J EL is specimen scale and geometry dependent while J PL is relatively scale and geometry

Fracture toughness evaluation of elastic-plastic J-integral for high temperature components of gas turbine in power plants

International Nuclear Information System (INIS)

Chung, Nam Yong; Kim, Moon Young; Kim, Jong Woo

1999-01-01

In the study, the analysis of elastic-plastic J-integral was performed in high temperature components for gas turbine based on elastic-plastic fracture mechanics. It had been operated on the range of about 700 deg C and degraded by high temperature. It was tested for material properties of used component because of material properties changing at high temperature condition. The elastic-plastic fracture mechanics parameter, J is obtained with finite element method. A method is suggested which determines J Ic applying analysis of elastic-plastic finite element method and results of experimental load-displacements with CT specimen. It is also investigated that J-integral is applied for the elastic-plastic analysis in high temperature components. The elastic-plastic fracture toughness. J Ic determined by finite element was obtained with high accuracy using the experimental method.=20

Strength analyses of containment steel liner at the plasticity instability

International Nuclear Information System (INIS)

Klyashchitskij, V.I.; Golyakov, V.I.; Kostylev, V.I.; Margolin, B.Z.

2003-01-01

The steel liner of NPP containment plays the important role of a leak-tight contour preventing the possible releases of radioactive substances beyond the boundaries of the reactor building. However, so far in many cases an assessment of strain-stress state of the liner having initial imperfections of the shape was made with approximate methods. A new methodology for the analysis of the liner at the plasticity instability was developed at Atomenergoproekt institute in cooperation with specialists from other agencies. The methodology is based on code 'Termit'. Assessment of the critical strain was made taking into account possible presence of one or two defects: construction undercut or crack-like defect in a weld. On the base of the real structure analyses under any combinations of quasi-static loads the algorithm was developed for the computation of the liner. (author)

Micromechanical analysis of martensite distribution on strain localization in dual phase steels by scanning electron microscopy and crystal plasticity simulation

Energy Technology Data Exchange (ETDEWEB)

Jafari, M. [Department of Mechanical Engineering, Isfahan University of Technology, Isfahan (Iran, Islamic Republic of); Ziaei-Rad, S., E-mail: szrad@cc.iut.ac.ir [Department of Mechanical Engineering, Isfahan University of Technology, Isfahan (Iran, Islamic Republic of); Saeidi, N. [Department of Materials Engineering, Isfahan University of Technology, Isfahan (Iran, Islamic Republic of); Jamshidian, M. [Department of Mechanical Engineering, Isfahan University of Technology, Isfahan (Iran, Islamic Republic of)

2016-07-18

The morphology and distribution of the dispersed martensite islands in the ferrite matrix plays a key role in the formation of shear bands in dual phase steels. In this study, we investigate the relationship between the martensite dispersion and the strain localization regions due to the formation of shear bands in fine-grained DP 780 steel, employing experimental observations as well as numerical simulations. SEM studies of the deformed microstructure showed that voids nucleated at ferrite-martensite interface within larger ferrite grains and regions with low local martensite fraction. The experimental results were precisely analyzed by finite element simulations based on the theory of crystal plasticity. A parametric study was then performed to obtain a deeper insight in to the effect of martensite dispersion on the strain localization of the neighboring ferrite. Crystal plasticity simulation results revealed that in a more regular structure compared to a random structure, a greater region of the ferrite phase contributes to accommodate plasticity. In addition, these regions limit the formation of main shear bands by creating barriers against stress concentration regions, results in lower growth and interaction of stress concentration regions with each others.

Oxide dispersion-strengthened steel PM2000 after dynamic plastic deformation: nanostructure and annealing behaviour

DEFF Research Database (Denmark)

Zhang, Zhenbo; Tao, N. R.; Mishin, Oleg V.

2016-01-01

The microstructure, texture and mechanical properties have been studied in PM2000 compressed via dynamic plastic deformation to a strain of 2.1. It is found that dynamic plastic deformation results in a duplex 〈111〉 + 〈100〉 fibre texture and refines the initial microstructure by nanoscale lamellae...... in the deformed microstructure. This reduction is more pronounced in the 〈111〉-oriented regions. Orientation-dependent recrystallisation takes place in the recovered microstructure, leading to strengthening of the 〈111〉 fibre texture component at the expense of the 〈100〉 fibre texture component....

Evaluation on thermal aging embrittlement of cast stainless steel components in domestic PWRs

Energy Technology Data Exchange (ETDEWEB)

Lee, Bong Sang; Hwa, Hong Jun; Chi, Se Hwan; Ryu, Woo Seog; Kuk, Il Hyun [Korea Atomic Energy Research Institute, Taejon (Korea, Republic of)

1994-06-01

This report reviewed the R and D states of thermal aging embrittlement of cast stainless steel components in PWRs. Cast stainless steel is being widely used in PWRs including primary piping. This material shows the reduction of fracture toughness during operating life due to high temperature. Micromechanisms and kinetics are summarized to improve the materials properties. The reduction of toughness due to thermal embrittlement in domestic reactors are predicted based on each chemical composition until the end of plant life time. Substantial degradation was predicted in some components during plant life time. (Author) 26 refs., 19 figs., 11 tabs.

Cyclic deformation behavior of steels and light-metal alloys

International Nuclear Information System (INIS)

Walther, Frank; Eifler, Dietmar

2007-01-01

The detailed knowledge of the cyclic deformation behavior of metallic materials is an essential condition for the comprehensive understanding of fatigue mechanisms and a reliable lifetime calculation of cyclically loaded specimens and components. Various steels and light-metal alloys were investigated under stress and strain control on servohydraulic testing systems. In addition to mechanical stress-strain hysteresis measurements, the changes of the specimen temperature and the electrical resistance due to plastic deformation processes were measured. The plasticity-induced martensite formation in metastable austenitic steels was detected in situ with a ferritescope sensor. As advanced magnetic measuring technique giant-magneto-resistance sensors in combination with an universal eddy-current equipment were used for the on-line monitoring of fatigue processes. Due to their direct dependence on microstructural changes, all physical values show a clear interaction with the actual fatigue state. The results of the plastic strain, thermometric, electric and magnetic measuring techniques were presented versus the number of cycles as well as in Morrow and Coffin-Manson plots. The microstructures were characterized by scanning electron microscopy

Cyclic deformation behavior of steels and light-metal alloys

Energy Technology Data Exchange (ETDEWEB)

Walther, Frank [University of Kaiserslautern, Institute of Materials Science and Engineering, P.O. Box 3049, D-67653 Kaiserslautern (Germany)], E-mail: walther@mv.uni-kl.de; Eifler, Dietmar [University of Kaiserslautern, Institute of Materials Science and Engineering, P.O. Box 3049, D-67653 Kaiserslautern (Germany)

2007-11-15

The detailed knowledge of the cyclic deformation behavior of metallic materials is an essential condition for the comprehensive understanding of fatigue mechanisms and a reliable lifetime calculation of cyclically loaded specimens and components. Various steels and light-metal alloys were investigated under stress and strain control on servohydraulic testing systems. In addition to mechanical stress-strain hysteresis measurements, the changes of the specimen temperature and the electrical resistance due to plastic deformation processes were measured. The plasticity-induced martensite formation in metastable austenitic steels was detected in situ with a ferritescope sensor. As advanced magnetic measuring technique giant-magneto-resistance sensors in combination with an universal eddy-current equipment were used for the on-line monitoring of fatigue processes. Due to their direct dependence on microstructural changes, all physical values show a clear interaction with the actual fatigue state. The results of the plastic strain, thermometric, electric and magnetic measuring techniques were presented versus the number of cycles as well as in Morrow and Coffin-Manson plots. The microstructures were characterized by scanning electron microscopy.

A Modeling Approach for Plastic-Metal Laser Direct Joining

Science.gov (United States)

Lutey, Adrian H. A.; Fortunato, Alessandro; Ascari, Alessandro; Romoli, Luca

2017-09-01

Laser processing has been identified as a feasible approach to direct joining of metal and plastic components without the need for adhesives or mechanical fasteners. The present work sees development of a modeling approach for conduction and transmission laser direct joining of these materials based on multi-layer optical propagation theory and numerical heat flow simulation. The scope of this methodology is to predict process outcomes based on the calculated joint interface and upper surface temperatures. Three representative cases are considered for model verification, including conduction joining of PBT and aluminum alloy, transmission joining of optically transparent PET and stainless steel, and transmission joining of semi-transparent PA 66 and stainless steel. Conduction direct laser joining experiments are performed on black PBT and 6082 anticorodal aluminum alloy, achieving shear loads of over 2000 N with specimens of 2 mm thickness and 25 mm width. Comparison with simulation results shows that consistently high strength is achieved where the peak interface temperature is above the plastic degradation temperature. Comparison of transmission joining simulations and published experimental results confirms these findings and highlights the influence of plastic layer optical absorption on process feasibility.

MICROALLOYED STEELS FOR THE AUTOMOTIVE INDUSTRY

Directory of Open Access Journals (Sweden)

Debanshu Bhattacharya

2014-12-01

is the so-called “3rd Generation” AHSS. These steels are designed to fill the region between the dual-phase/TRIP and the Twin Induced Plasticity (TWIP steels with very high ductility at strength levels comparable to the conventional AHSS. Enhanced Q&P steels may be one method to achieve this target. Other ideas include TRIP assisted dual phase steels, high manganese steels and carbide-free bainitic (CFB steels. Finally the post hardened steels (PHS are an important component of the strategy of future vehicles. In this paper, some of the above families of advanced formable and high strength steels with micro-alloying additions, utilized in the automotive industry will be discussed.

Nanostructuring steel for injection molding tools

International Nuclear Information System (INIS)

Al-Azawi, A; Smistrup, K; Kristensen, A

2014-01-01

The production of nanostructured plastic items by injection molding with ridges down to 400 nm in width, which is the smallest line width replicated from nanostructured steel shims, is presented. Here we detail a micro-fabrication method where electron beam lithography, nano-imprint lithography and ion beam etching are combined to nanostructure the planar surface of a steel wafer. Injection molded plastic parts with enhanced surface properties, like anti-reflective, superhydrophobic and structural colors can be achieved by micro- and nanostructuring the surface of the steel molds. We investigate the minimum line width that can be realized by our fabrication method and the influence of etching angle on the structure profile during the ion beam etching process. Trenches down to 400 nm in width have been successfully fabricated into a 316 type electro-polished steel wafer. Afterward a plastic replica has been produced by injection molding with good structure transfer fidelity. Thus we have demonstrated that by utilizing well-established fabrication techniques, nanostructured steel shims that are used in injection molding, a technique that allows low cost mass fabrication of plastic items, are produced. (paper)

Characterization of aluminum/steel components from recycled swarf using the powder metallurgy as technique

International Nuclear Information System (INIS)

Souza, V.E.S.; Masieiro, F.R.S.; Lourenco, J.M.; Felipe, R.C.T.S.

2009-01-01

Full text: The powder metallurgy process consists to produce metallic or ceramic components through pressure in a powder mass. These components will be submitted to a sintering temperature in order to consolidate them and then improve their mechanical proprieties. The industry is responsible for the swarf generation from different manufacture process. This paper has main goal the reutilization of aluminum and steel swarf using the powder metallurgy as technique. The methodology used in this work consists to compact Al 6060 plus steel SAE 1045 as reinforce material at 250MPa, 400MPa and 600MPa. The composition about these compacted will be 30%, 40%, 50% of steel into aluminum matrix. In this way will be analyze the hardness as function of the compressibility and quantity of steel. The samples will be processed at 500°C during 45 minutes using a resistive furnace in a hydrogen atmosphere. Micrographs of the sintered samples will be obtained by using a Scanning Electron Microscope and Optic Microscope. X-rays diffraction will be also used to characterize the phases found to due diffusivity between the steel and aluminum. (author)

Influence of plastic deformation on low temperature surface hardening of stainless steel by gaseous nitriding

DEFF Research Database (Denmark)

Bottoli, Federico; Winther, Grethe; Christiansen, Thomas Lundin

2015-01-01

This article addresses an investigation of the influence of plastic deformation on low temperature surface hardening by gaseous nitriding of three commercial austenitic stainless steels: AISI 304, EN 1.4369 and Sandvik Nanoflex® with various degrees of austenite stability. The materials were...... analysis, reflected light microscopy and microhardness indentation. The results demonstrate that a case of expanded austenite develops and that, in particular, the presence of strain-induced martensite in the initial (deformed) microstructure has a large influence on the nitrided zone....

Nanostructuring steel for injection molding tools

DEFF Research Database (Denmark)

Al-Azawi, A.; Smistrup, Kristian; Kristensen, Anders

2014-01-01

The production of nanostructured plastic items by injection molding with ridges down to 400 nm in width, which is the smallest line width replicated from nanostructured steel shims, is presented. Here we detail a micro-fabrication method where electron beam lithography, nano-imprint lithography...... and ion beam etching are combined to nanostructure the planar surface of a steel wafer. Injection molded plastic parts with enhanced surface properties, like anti-reflective, superhydrophobic and structural colors can be achieved by micro-and nanostructuring the surface of the steel molds. We investigate...... the minimum line width that can be realized by our fabrication method and the influence of etching angle on the structure profile during the ion beam etching process. Trenches down to 400 nm in width have been successfully fabricated into a 316 type electro-polished steel wafer. Afterward a plastic replica...

Emission characteristics and chemical components of size-segregated particulate matter in iron and steel industry

Science.gov (United States)

Jia, Jia; Cheng, Shuiyuan; Yao, Sen; Xu, Tiebing; Zhang, Tingting; Ma, Yuetao; Wang, Hongliang; Duan, Wenjiao

2018-06-01

As one of the highest energy consumption and pollution industries, the iron and steel industry is regarded as a most important source of particulate matter emission. In this study, chemical components of size-segregated particulate matters (PM) emitted from different manufacturing units in iron and steel industry were sampled by a comprehensive sampling system. Results showed that the average particle mass concentration was highest in sintering process, followed by puddling, steelmaking and then rolling processes. PM samples were divided into eight size fractions for testing the chemical components, SO42- and NH4+ distributed more into fine particles while most of the Ca2+ was concentrated in coarse particles, the size distribution of mineral elements depended on the raw materials applied. Moreover, local database with PM chemical source profiles of iron and steel industry were built and applied in CMAQ modeling for simulating SO42- and NO3- concentration, results showed that the accuracy of model simulation improved with local chemical source profiles compared to the SPECIATE database. The results gained from this study are expected to be helpful to understand the components of PM in iron and steel industry and contribute to the source apportionment researches.

The extrinsic influence of carbon fibre reinforced plastic laminates to ...

Indian Academy of Sciences (India)

The extrinsic influence of carbon fibre reinforced plastic laminates to strengthen steel structures ... The intrinsic advantages of strengthening the steel-based structures by the use of fibre reinforced plastic (FRP) material have ... Sadhana | News.

Correlation between residual stress and plastic strain amplitude during low cycle fatigue of mechanically surface treated austenitic stainless steel AISI 304 and ferritic-pearlitic steel SAE 1045

Energy Technology Data Exchange (ETDEWEB)

Nikitin, I. [Institute of Materials Engineering, University of Kassel, 34125 Kassel, Hessen (Germany)], E-mail: Ivan.Nikitin@infineon.com; Besel, M. [Institute of Materials Engineering, University of Kassel, 34125 Kassel, Hessen (Germany)

2008-09-15

Mechanical surface treatments such as deep rolling are known to affect the near-surface microstructure and induce, e.g. residual stresses and/or increase the surface hardness. It is well known that, e.g. compressive residual stress states usually increase the lifetime under fatigue loading. The stress relaxation behaviour and the stability of the residual stress during fatigue loading depend on the mechanical surface treatment method. In this paper three different surface treatments are used and their effects on the low cycle fatigue behaviour of austenitic stainless steel (AISI 304) and ferritic-pearlitic steel (SAE 1045) are investigated. X-ray diffraction is applied for the non-destructive evaluation of the stress state and the microstructure. It is found that consecutive deep rolling and annealing as well as high temperature deep rolling produce more stable near-surface stress states than conventional deep rolling at room temperature. The plastic strain amplitudes during fatigue loading are measured and it is shown that they correlate well with the induced residual stress and its relaxation, respectively. Furthermore, Coffin-Manson plots are presented which clearly show the correlation between the plastic strain amplitude and the fatigue lifetime.

Accounting sodium effect in calculation of strength of nuclear reactor components

International Nuclear Information System (INIS)

Nikitin, V.I.

1981-01-01

Accounting methods of liquid sodium effect on long-term strength and creep of structural materials of nuclear reactors are considered. The decrease of pearlite steel strength at the decarburization expense and the decrease of plasticity of austenitic steels at the expense of carburization are noted. The necessity to account thermal transfer of mass is shown. Values of safety factors are presented, they are recommended for the design of reactor component parts with the thickness not less than 1 mm [ru

Corrosion of austenitic steels and their components in vanadium-containing chloride melts

Science.gov (United States)

Abramov, A. V.; Polovov, I. B.; Rebrin, O. I.; Lisienko, D. G.

2014-08-01

The corrosion of austenitic 12Kh18N10T, 10Kh17N13M2T, and 03Kh17N14M3 steels and their components (Cr, Fe, Ni, Mo) in NaCl-KCl-VCl2 melts with 5 wt % V at 750°C is studied. The rates and mechanisms of corrosion of the materials under these conditions are determined. The processes that occur during contact of the metals and steels with vanadium-containing chloride electrolytes are investigated.

Study to produce polymer gel for decontamination on the surface of steel, ceramic, plastic, glass

International Nuclear Information System (INIS)

Pham Quynh Luong; Nguyen Van Chinh; Nguyen Thu Trang; Nguyen An Thai; Nguyen Dinh Lam

2015-01-01

Strippable polymer coating is one of the methods for effective surface decontamination. A gel solution of a water soluble polymer, preferably polyvinyl alcohol (PVA) and chelating agent is applied to remove radioisotopes of Cs"1"3"7, Sr"8"5, I"1"3"1, P"3"2 and Tc"9"9"m on the surface of stainless steel, mild steel, ceramic, PVC plastic. After cleaning is completed, the gel solution is dried, formed a strong thin film, which is easily peeled off from a contaminated surface and can be disposed of as radioactive solid waste. Decontamination efficient of this gel polymer for radioisotopes have been studied on the surfaces and compared with Decongel 1101. The influence of decontamination agents, activity, film thickness to decontamination factor have been studied. The infrared spectrophotometer has been conducted to study mechanism of the decontamination for this radioisotope. (author)

Structural Components of Synaptic Plasticity and Memory Consolidation

Science.gov (United States)

Bailey, Craig H.; Kandel, Eric R.; Harris, Kristen M.

2015-01-01

Consolidation of implicit memory in the invertebrate Aplysia and explicit memory in the mammalian hippocampus are associated with remodeling and growth of preexisting synapses and the formation of new synapses. Here, we compare and contrast structural components of the synaptic plasticity that underlies these two distinct forms of memory. In both cases, the structural changes involve time-dependent processes. Thus, some modifications are transient and may contribute to early formative stages of long-term memory, whereas others are more stable, longer lasting, and likely to confer persistence to memory storage. In addition, we explore the possibility that trans-synaptic signaling mechanisms governing de novo synapse formation during development can be reused in the adult for the purposes of structural synaptic plasticity and memory storage. Finally, we discuss how these mechanisms set in motion structural rearrangements that prepare a synapse to strengthen the same memory and, perhaps, to allow it to take part in other memories as a basis for understanding how their anatomical representation results in the enhanced expression and storage of memories in the brain. PMID:26134321

Finite element elastic-plastic analysis of LMFBR components

International Nuclear Information System (INIS)

Levy, A.; Pifko, A.; Armen, H. Jr.

1978-01-01

The present effort involves the development of computationally efficient finite element methods for accurately predicting the isothermal elastic-plastic three-dimensional response of thick and thin shell structures subjected to mechanical and thermal loads. This work will be used as the basis for further development of analytical tools to be used to verify the structural integrity of liquid metal fast breeder reactor (LMFBR) components. The methods presented here have been implemented into the three-dimensional solid element module (HEX) of the Grumman PLANS finite element program. These methods include the use of optimal stress points as well as a variable number of stress points within an element. This allows monitoring the stress history at many points within an element and hence provides an accurate representation of the elastic-plastic boundary using a minimum number of degrees of freedom. Also included is an improved thermal stress analysis capability in which the temperature variation and corresponding thermal strain variation are represented by the same functional form as the displacement variation. Various problems are used to demonstrate these improved capabilities. (Auth.)

Nanomechanical characterization of adaptive optics components in microprojectors

International Nuclear Information System (INIS)

Palacio, Manuel; Bhushan, Bharat

2010-01-01

Compact microprojectors are being developed for information display in mobile electronic devices. A key component of the microprojector is the green laser package, which consists of an adaptive optics component with a drive mechanism. A crucial concern is the mechanical wear of key drive mechanism components, such as the carbon fiber reinforced polymer (CFRP) driving rod, the Zn alloy body and the stainless steel friction plate, after prolonged operation. Since friction and wear are dependent on the mechanical properties, nanoindentation experiments were conducted on these drive mechanism components using a depth-sensing nanoindenter at room and elevated temperatures up to 100 °C. The hardness and elastic modulus of all the materials studied decrease at increasing test temperatures. From plasticity index analysis, a correlation between the tendency for plastic deformation and the mechanical properties was obtained. Nanoscratch studies were also conducted in order to simulate wear, as well as examine the scratch resistance and deformation modes of these materials, where it was found that the CFRP rod exhibited the highest scratch resistance. The CFRP rod undergoes mostly brittle deformation, while the Zn alloy body and friction plate undergo plastic deformation.

Comparison of theory and experiment for elastic-plastic plane-strain crack growth. [AISI 4140 steel

Energy Technology Data Exchange (ETDEWEB)

Hermann, L.; Rice, J.R.

1980-08-01

Recent theoretical results on elastic-plastic plane-strain crack growth are reviewed and experimental results for crack growth in a 4140 steel are discussed in terms of the theoretical concepts. The theory is based on a recent asymptotic analysis of crack surface opening and strain distributions at a quasistatically advancing crack tip in an ideally plastic solid. The analysis is incomplete in that some of the parameters which appear in it are known only approximately, especially at large-scale yielding. Nevertheless, it is sufficient for the derivation of a relation between the imposed loading and amount of crack growth prior to general yielding, based on the assumption that a geometrically similar near-tip crack profile is maintained during growth. The resulting predictions for the variation of J with crack growth are found to fit well to the experimental results obtained on deeply cracked compact specimens.

Plasticity margin recovery during annealing after cold deformation

International Nuclear Information System (INIS)

Bogatov, A.A.; Smirnov, S.V.; Kolmogorov, V.L.

1978-01-01

Restoration of the plasticity margin in steel 20 after cold deformation and annealing at 550 - 750 C and soaking for 5 - 300 min was investigated. The conditions of cold deformation under which the metal acquires microdefects unhealed by subsequent annealing were determined. It was established that if the degree of utilization of the plasticity margin is psi < 0.5, the plasticity margin in steel 20 can be completely restored by annealing. A mathematical model of restoration of the plasticity margin by annealing after cold deformation was constructed. A statistical analysis showed good agreement between model and experiment

Toolpath Strategy and Optimum Combination of Machining Parameter during Pocket Mill Process of Plastic Mold Steels Material

Science.gov (United States)

Wibowo, Y. T.; Baskoro, S. Y.; Manurung, V. A. T.

2018-02-01

Plastic based products spread all over the world in many aspects of life. The ability to substitute other materials is getting stronger and wider. The use of plastic materials increases and become unavoidable. Plastic based mass production requires injection process as well Mold. The milling process of plastic mold steel material was done using HSS End Mill cutting tool that is widely used in a small and medium enterprise for the reason of its ability to be re sharpened and relatively inexpensive. Study on the effect of the geometry tool states that it has an important effect on the quality improvement. Cutting speed, feed rate, depth of cut and radii are input parameters beside to the tool path strategy. This paper aims to investigate input parameter and cutting tools behaviors within some different tool path strategy. For the reason of experiments efficiency Taguchi method and ANOVA were used. Response studied is surface roughness and cutting behaviors. By achieving the expected quality, no more additional process is required. Finally, the optimal combination of machining parameters will deliver the expected roughness and of course totally reduced cutting time. However actually, SMEs do not optimally use this data for cost reduction.

Strain hardening behavior and microstructural evolution during plastic deformation of dual phase, non-grain oriented electrical and AISI 304 steels

Energy Technology Data Exchange (ETDEWEB)

Soares, Guilherme Corrêa; Gonzalez, Berenice Mendonça; Arruda Santos, Leandro de, E-mail: leandro.arruda@demet.ufmg.br

2017-01-27

Strain hardening behavior and microstructural evolution of non-grain oriented electrical, dual phase, and AISI 304 steels, subjected to uniaxial tensile tests, were investigated in this study. Tensile tests were performed at room temperature and the strain hardening behavior of the steels was characterized by three different parameters: modified Crussard–Jaoul stages, strain hardening rate and instantaneous strain hardening exponent. Optical microscopic analysis, X-ray diffraction measurements, phase quantification by Rietveld refinement and hardness tests were also carried out in order to correlate the microstructural and mechanical responses to plastic deformation. Distinct strain hardening stages were observed in the steels in terms of the instantaneous strain hardening exponent and the strain hardening rate. The dual phase and non-grain oriented steels exhibited a two-stage strain hardening behavior while the AISI 304 steel displayed multiple stages, resulting in a more complex strain hardening behavior. The dual phase steels showed a high work hardening capacity in stage 1, which was gradually reduced in stage 2. On the other hand, the AISI 304 steel showed high strain hardening capacity, which continued to increase up to the tensile strength. This is a consequence of its additional strain hardening mechanism, based on a strain-induced martensitic transformation, as shown by the X-ray diffraction and optical microscopic analyses.

An Assessment of the Ductile Fracture Behaviour of Hot Isostatically Pressed and Forged 304L Stainless Steel

OpenAIRE

Cooper, Adam; Smith, R. J.; Sherry, Andrew

2017-01-01

Type 300 austenitic stainless steel manufactured by hot isostatic pressing (HIP) has recently been shown to exhibit subtly different fracture behavior from that of equivalent graded forged steel, whereby the oxygen remaining in the component after HIP manifests itself in the austenite matrix as nonmetallic oxide inclusions. These inclusions facilitate fracture by acting as nucleation sites for the initiation, growth, and coalescence of microvoids in the plastically deforming austenite matrix....

Reduction of cosmic-ray components by veto plastic scintillator

International Nuclear Information System (INIS)

Hamajima, Y.; Komura, K.

2004-01-01

The cosmic-ray component causes the background (BG) in the Ge detector set up on the above ground. The background reduction system was examined by using a plastic scintillator (PS) as a guard counter. It was possible to detect cosmic-ray enough even with a thin PS (0.5 mm in thickness). The resolving time of the timing signal between PS and Ge detector was needed for 10 microseconds. In anti-coincidence with the timing signals of PS, it was possible to reject 90% of the cosmic-ray component by setting up PS to cover the above hemisphere of the Ge detector. It is significant for the anti-coincidence system at above ground to set up effective shield by using ultra low BG Ge and shielding materials as much as possible. It was difficult to reject the secondary neutron component with this system. (author)

Plasticity of alloys strengthened with nano-precipitation

International Nuclear Information System (INIS)

Praud, M.

2012-01-01

As part of the development of the new generation of nuclear power plant, especially sodium-cooled fast reactors (SFR), oxide dispersion strengthened (ODS) steels are considered as potential candidates for cladding materials. Their main advantages are their excellent dimensional stability under irradiation, thanks to their body centered cubic structure, and their high thermal creep resistance due to the nano-particles. The aim of this work is to understand the plasticity of such materials through a multiscale approach. First, the microstructure of 9% and 14% Cr ODS steels has been finely characterized. Then, their mechanical behavior has been studied through tensile tests and creep tests. In addition, in situ Transmission Electron Microscopy straining experiments have been carried out to observe the dynamic behavior at a finer scale. This work emphasizes an evolution of the deformation and damage mechanisms with temperature. At room temperature, a mechanism with a strong intragranular contribution is noticed. At high temperature, an increase in the intergranular component has been pointed out. Consequently, it leads to more severe damage. Finally, the hardening role of the precipitates on the mechanical properties and the plasticity has been evaluated thanks to a 'model' material, without precipitate. (author) [fr

Effect of initial grain size on inhomogeneous plastic deformation and twinning behavior in high manganese austenitic steel with a polycrystalline microstructure

Science.gov (United States)

Ueji, R.; Tsuchida, N.; Harada, K.; Takaki, K.; Fujii, H.

2015-08-01

The grain size effect on the deformation twinning in a high manganese austenitic steel which is so-called TWIP (twining induced plastic deformation) steel was studied in order to understand how to control deformation twinning. The 31wt%Mn-3%Al-3% Si steel was cold rolled and annealed at various temperatures to obtain fully recrystallized structures with different mean grain sizes. These annealed sheets were examined by room temperature tensile tests at a strain rate of 10-4/s. The coarse grained sample (grain size: 49.6μm) showed many deformation twins and the deformation twinning was preferentially found in the grains in which the tensile axis is parallel near to [111]. On the other hand, the sample with finer grains (1.8 μm) had few grains with twinning even after the tensile deformation. The electron back scattering diffraction (EB SD) measurements clarified the relationship between the anisotropy of deformation twinning and that of inhomogeneous plastic deformation. Based on the EBSD analysis, the mechanism of the suppression of deformation twinning by grain refinement was discussed with the concept of the slip pattern competition between the slip system governed by a grain boundary and that activated by the macroscopic load.

Effect of transient change in strain rate on plastic flow behaviour of ...

Indian Academy of Sciences (India)

Steels; stress–strain measurement; plastic flow; mechanical properties; metallurgy. Abstract. Plastic flow behaviour of low carbon steel has been studied at room temperature during tensile deformation by ... Bulletin of Materials Science | News.

Influence of non-metallic second phases on fatigue behaviour of high strength steel components

International Nuclear Information System (INIS)

Gonzalez, L.; Elvira, R.; Garcia de Andoin, A.; Pizarro, R.; Bertrand, C.

2005-01-01

To assess the real effect of the inclusion type on fatigue life of ultra clean high strength steels mechanical components made of 100Cr6 steel were fatigue tested and fracture surfaces analysed to determine the origin of fatigue cracks.Two heats proceedings from different steelmaking routes were taken for the tests. The material were forged into ring shape components which were fatigue tested under compression-compression loads. Failures were analysed by SFEM (Scanning field Emission Microscopy), proving that most of failures at high loads were originated by manganese sulphides of small size (10-70 micros), while less than 40% of all fatigue cracks due to inclusions were caused by titanium carbonitrides and hard oxides. It has been demonstrated that once number and size of hard inclusions have been reduced, the hazardous effect of oxides and carbonitrides on the fatigue life decreases also. However, softer inclusions as manganese sulphides, currently considered as less hazardous, play a more relevant role as direct cause of fatigue failure and they should be taken into account in a deeper way in order to balance both machinability and fatigue life requirements in high strength steel components. (Author) 11 refs

Study on elastic-plastic fracture toughness test in high temperature water

International Nuclear Information System (INIS)

Miura, Yasufumi

2016-01-01

Structural integrity of internal components in light water reactors is important for the safety of operation and service lifetime. Fracture toughness is important parameter for structural integrity assessment of nuclear power plant. In general, fracture toughness of materials which compose the components in light water reactor is obtained with fracture toughness tests in air although some components are subjected to high temperature water because of the difficulty of fracture toughness test in high temperature water. However, the effects of high temperature water and hydrogen on fracture behavior of the structural materials in nuclear power plant such as low alloy steel, cast austenitic stainless steel, and Ni base alloy are concerned recently. In this study, elastic-plastic fracture toughness test of low alloy steel in simulated BWR water environment was studied. Fracture toughness test in high temperature water with original clip gage and normalization data reduction technique was established. The difference of fracture toughness J_Q tested in air between using elastic unload compliance method and normalization data reduction technique was also discussed. As a result, obtained value with normalization data reduction technique tended to be higher than the value with elastic unload compliance. (author)

Elastic and plastic strains and the stress corrosion cracking of austenitic stainless steels. Final report

International Nuclear Information System (INIS)

Vaccaro, F.P.; Hehemann, R.F.; Troiano, A.R.

1979-08-01

The influence of elastic (stress) and plastic (cold work) strains on the stress corrosion cracking of a transformable austenitic stainless steel was studied in several aqueous chloride environments. Initial polarization behavior was active for all deformation conditions as well as for the annealed state. Visual observation, potential-time, and current-time curves indicated the development of a pseudo-passive (flawed) film leading to localized corrosion, occluded cells and SCC. SCC did not initiate during active corrosion regardless of the state of strain unless severe low temperature deformation produced a high percentage of martensite. Both elastic and plastic deformation increased the sensitivity to SCC when examined on the basis of percent yield strength. The corrosion potential, the critical cracking potential, and the potential at which the current changes from anodic to cathodic were essentially unaffected by deformation. It is apparent that the basic electrochemical parameters are independent of the bulk properties of the alloy and totally controlled by surface phenomena

Plasticity and beyond microstructures, crystal-plasticity and phase transitions

CERN Document Server

Hackl, Klaus

2014-01-01

The book presents the latest findings in experimental plasticity, crystal plasticity, phase transitions, advanced mathematical modeling of finite plasticity and multi-scale modeling. The associated algorithmic treatment is mainly based on finite element formulations for standard (local approach) as well as for non-standard (non-local approach) continua and for pure macroscopic as well as for directly coupled two-scale boundary value problems. Applications in the area of material design/processing are covered, ranging from grain boundary effects in polycrystals and phase transitions to deep-drawing of multiphase steels by directly taking into account random microstructures.

A multi-scale model of martensitic transformation plasticity

NARCIS (Netherlands)

Kouznetsova, V.G.; Geers, M.G.D.

2008-01-01

The remarkable mechanical engineering properties of many advanced steels, e.g. TRIP steels and metastable austenitic stainless steels, are related to their complex microstructural behaviour, resulting from the interaction between plastic deformation of the phases and the austenite to martensite

Evaluation of aging of cast stainless steel components

International Nuclear Information System (INIS)

Chung, H.M.

1991-02-01

Cast stainless steel is used extensively in nuclear reactors for primary-pressure-boundary components such as primary coolant pipes, elbows, valves, pumps, and safe ends. These components are, however, susceptible to thermal aging embrittlement in light water reactors because of the segregation of Cr atoms from Fe and Ni by spinodal decomposition in ferrite and the precipitation of Cr-rich carbides on ferrite/austenite boundaries. A recent advance in understanding the aging kinetics is presented. Aging kinetics are strongly influenced by the synergistic effects of other metallurgical reactions that occur in parallel with spinodal decomposition, i.e., clustering of Ni, Mo, and Si solute atoms and the nucleation and growth of G-phase precipitates in the ferrite phase. A number of methods are outlined for estimating aging embrittlement under end-of-life of life-extension conditions, depending on several factors such as degree of permissible conservatism, availability of component archive material, and methods of estimating and verifying the activation energy of aging. 33 refs., 6 figs., 3 tabs

Modelling and simulation of the influence of forming processes on the structural behavior of high strength steels

International Nuclear Information System (INIS)

Gelin, J.C.; Thibaud, S.; Boudeau, N.

2005-01-01

The paper first describes experiments and modeling concerning the identification of material behavior for high strength steels with phase transformations associated to plastic deformation. The experiments consist of tensile and bulging tests carried out on 316L stainless steels and TRIP 700 steels used in automotive industry. These experiments have permitted to determine the hardening curves of such materials vs. the martensite volume fraction associated to plastic deformation. It has been demonstrated that the stress triaxiality has a major role in the martenstic transformation and a model is proposed to define the flow stress vs. effective strain accounting planar anisotropy and variation of martenstic volume fraction. Then a plasticity model has been proposed in an anisotropic form and the related flow rules have been defined. The resulting model has been implemented in different finite elements software, and applied in numerical simulations of stamping and hydroforming of typical components to prove the effects of forming processes on the resulting properties of the components. Finally, the structural behavior of the resulting components is investigated and the effects of forming processes on the resulting structural behaviour are analyzed. Two cases are presented, one concerns the deep drawing of a cylindrical cup and the other concerns the stamping of a closed U channel used as a structural part for crash frames. Is has been clearly proved that the variation of martensite volume fraction arising during processing has a strong influence on the resulting behaviour of the parts considering springback and crash resistance

HMCBG processes related to the steel components in the KBS-3H disposal concept

International Nuclear Information System (INIS)

Johnson, Lawrence; Marschall, Paul; Wersin, Paul; Gribi, Peter

2008-05-01

An analysis of the Hydro-Mechanical-Chemical-microBiological processes affected by Gas (HMCBG) related to the steel components of the KBS-3H disposal concept has been performed. The outcome of this study is foreseen to contribute to the KBS-3H Process Report for a repository for spent fuel sited at Olkiluoto. Three different design options for KBS-3H are currently being studied (open tunnel option, two variants of tight distance block option). While the details of the design may influence the short to medium term performance, it is found that the medium to long-term evolution of KBS-3H is not significantly affected by the chosen design option, provided the distance blocks behave according to design. Under repository conditions, the corrosion of the supercontainer will be fairly rapid. Complete conversion of Fe0 to oxidised Fe 2+ /Fe 3+ species may occur within a few thousands of years. The main corrosion products will be magnetite and, depending on the groundwater composition, also iron sulphide and perhaps siderite. Furthermore, corrosion-derived Fe(II) may react with the clay to form Fe(II)-rich silicates. The supercontainer environment will thus experience a volume change and some loss of plasticity of the buffer between the supercontainer and the rock wall may occur. This might promote bacterial activity at the supercontainer surface, which would lead to an enhancement of localised corrosion and probably to destabilisation of the magnetite layer. Previous investigations indicate, however, that there will be no relevant bacterial activity in the main part of the buffer by virtue of its small pore sizes and low water activity. In the course of time, the swelling pressure of bentonite will be affected by a number of processes, including magnetite formation, geochemical degradation, intrusion of bentonite into void space either initially present or created by relative displacement of distance blocks and supercontainer, and by subsequent bentonite erosion. The

HMCBG processes related to the steel components in the KBS-3H disposal concept

Energy Technology Data Exchange (ETDEWEB)

Johnson, Lawrence; Marschall, Paul; Wersin, Paul (National Cooperative for the Disposal of Radioactive Waste, Nagra, Wettingen (Switzerland)); Gribi, Peter (SandR Consult GmbH, Baden (Switzerland))

2008-05-15

An analysis of the Hydro-Mechanical-Chemical-microBiological processes affected by Gas (HMCBG) related to the steel components of the KBS-3H disposal concept has been performed. The outcome of this study is foreseen to contribute to the KBS-3H Process Report for a repository for spent fuel sited at Olkiluoto. Three different design options for KBS-3H are currently being studied (open tunnel option, two variants of tight distance block option). While the details of the design may influence the short to medium term performance, it is found that the medium to long-term evolution of KBS-3H is not significantly affected by the chosen design option, provided the distance blocks behave according to design. Under repository conditions, the corrosion of the supercontainer will be fairly rapid. Complete conversion of Fe0 to oxidised Fe2+/Fe3+ species may occur within a few thousands of years. The main corrosion products will be magnetite and, depending on the groundwater composition, also iron sulphide and perhaps siderite. Furthermore, corrosion-derived Fe(II) may react with the clay to form Fe(II)-rich silicates. The supercontainer environment will thus experience a volume change and some loss of plasticity of the buffer between the supercontainer and the rock wall may occur. This might promote bacterial activity at the supercontainer surface, which would lead to an enhancement of localised corrosion and probably to destabilisation of the magnetite layer. Previous investigations indicate, however, that there will be no relevant bacterial activity in the main part of the buffer by virtue of its small pore sizes and low water activity. In the course of time, the swelling pressure of bentonite will be affected by a number of processes, including magnetite formation, geochemical degradation, intrusion of bentonite into void space either initially present or created by relative displacement of distance blocks and supercontainer, and by subsequent bentonite erosion. The expected

Environmental sustainability: plastic's evolving role in the automotive life cycle

International Nuclear Information System (INIS)

Jekel, L.; Tam, E.K.L.

2002-01-01

One method of assessing the sustainability of manufactured products involves performing a life cycle analysis for a product and comparing it to alternative ones, or else examining if individual stages of the product can be modified. LCA applications are being used more extensively, especially in the automotive and related industries. Automotive plastics in particular are being scrutinized with much greater care. Plastic components have replaced metal ones in vehicle manufacturing to improve vehicle fuel efficiency and aesthetics. However, at the end of a vehicle's life, recycling rates for plastic are negligible when compared to those of steel. In order to gain the full environmental benefits of using plastic as a vehicle material, plastics must be recycled at the end of a vehicle's life, especially given their increasing use. While a variety of processes have been developed for the recycling of automotive plastics, the challenges of sorting, processing, and finally recycling a heterogeneous mixture of used plastics have yet to be effectively solved. A preliminary life cycle assessment of a plastic automotive fascia demonstrates the usefulness of this eco-balance technique in evaluating potential improvements to manufacturing and end-of-life processes. Improving the manufacturing process may reduce environmental burdens to a larger extent than just recycling the plastic. (author)

Reaction- and melting behaviour of LWR-core components UO2, Zircaloy and steel during the meltdown period

International Nuclear Information System (INIS)

Hofmann, P.

1976-07-01

The reaction behaviour of the UO 2 , Zircaloy-4 and austenitic steel core components was investigated as a function of temperature (till melting temperatures) under inert and oxidizing conditions. Component concentrations varied between that of Corium-A (65 wt.% UO 2 , 18% Zry, 17% steel) and that of Corium-E (35 wt.% UO 2 , 10% Zry, 55% steel). In addition, Zircaloy and stainless steel were used with different degrees of oxidation. The paper describes systematically the phases that arise during heating and melting. The integral composition of the melts and the qualitative as well as quantitative analysis of the phases present in solidified corium are given. In some cases melting points have been determined. The reaction and melting behaviour of the corium specimens strongly depends on the concentration and on the degree of oxidation of the core components. First liquid phases are formed at the Zry-steel interface at about 1,350 0 C. The maximum temperatures of about 2,500 0 C for the complete melting of the corium-specimens are well below the UO 2 melting point. Depending on the steel content and/or degree of oxidation of Zry and steel, a homogeneous metallic or oxide melt or two immiscible melts - one oxide and the other metallic - are obtained. During the melting experiments performed under inert gas conditions the chemical composition of the molten specimens generally change by evaporation losses of single elements, especially of uranium, zirconium and oxygen. The total weight losses go up to 30%; under oxidizing conditions they are substantially smaller due to the occurrence of different phases. In air or water vapor, the occurrence of the phases and the melting behaviour of the core components are strongly influenced by the oxidation rate and the oxygen supply to the surface of the melt. In the case of the hypothetical core melting accident, a heterogeneous melt (oxide and metallic) is probable after the meltdown period. (orig./RW) [de

Fatigue crack growth-Microstructure relationships in a high-manganese austenitic TWIP steel

Energy Technology Data Exchange (ETDEWEB)

Niendorf, T., E-mail: niendorf@mail.uni-paderborn.de [University of Paderborn, Lehrstuhl fuer Werkstoffkunde (Materials Science), 33095 Paderborn (Germany); Rubitschek, F.; Maier, H.J. [University of Paderborn, Lehrstuhl fuer Werkstoffkunde (Materials Science), 33095 Paderborn (Germany); Niendorf, J.; Richard, H.A. [University of Paderborn, Fachgruppe Angewandte Mechanik (Applied Mechanics), 33095 Paderborn (Germany); Frehn, A. [Benteler Automotive, Product Group Chassis Systems, An der Talle 27-31, 33102 Paderborn (Germany)

2010-04-15

The crack growth behavior of a high-manganese austenitic steel, which exhibits the twinning-induced plasticity (TWIP) effect, was investigated under positive stress ratios. An experimental study making use of miniature compact tension (CT) specimens and thorough microstructural analyses including transmission electron microscopy and fracture analyses demonstrated that the microstructural evolution in the plastic zone of the fatigued TWIP CT specimens is substantially different as compared to the monotonic plastic deformation case. Specifically, the twin density in the plastic zone of the CT specimens is very low, leading to the conclusion that the deformation mechanisms depend drastically on the loading conditions. The absence of twinning under cyclic loading in the plastic zone of the CT specimens indicates that even large accumulated plastic strains are not sufficient to cause substantial twinning in the TWIP steel. This lack of hardening preserves the ductile character of the TWIP steel in the plastic zone ahead of the crack tip and provides for a crack growth rate in the Paris regime lower than reported for other high strength steels.

Microstructural Development during Welding of TRIP steels

NARCIS (Netherlands)

Amirthalingam, M.

2010-01-01

The Advanced High Strength Steels (AHSS) are promising solutions for the production of lighter automobiles which reduce fuel consumption and increase passenger safety by improving crash-worthiness. Transformation Induced Plasticity Steel (TRIP) are part of the advanced high strength steels which

Commissioning of the steel containment and its related components of the Loviisa II. nuclear power plant

International Nuclear Information System (INIS)

Tuominen, J.; Pietikaeinen, L.; Kutramoinen, H.

1982-01-01

The outer concrete wall of the containment building serves as a protective system for the components in side. It contains the hermetically sealed steel pressure vessel for retaining the release of radioactive contamination in an accident situation. During a loss-of-coolant accident the pressure is reduced in two steps. The various testing procedures of the containment locks, their main-tenance and repair, the pressure and tightness tests of the steel containment and the preliminary operational tests of the other components of the containment system has been presented. (R.P.)

Crystalline plasticity constitutive equations for BCC steel at low temperature; Loi de comportement en plasticite cristalline pour acier a basse temperature

Energy Technology Data Exchange (ETDEWEB)

Monnet, G. [EDF RD, MMC, Avenue des Renardieres, Ecuelles, 77818 Moret-sur-Loing Cedex (France); Vincent, L. [CEA Saclay, DEN, SRMA, 91191 Gif-sur-Yvette Cedex (France)

2011-07-01

The prediction of the irradiation-induced evolution of the ductile-fragile transition curve of pressure vessel steels is a major research topic in the nuclear industry. Multi-scale approaches starting from ab initio scale up to macroscopic continuum mechanics are currently investigated through the European project PERFORM60. At the intermediate level of crystal plasticity, several effects need to be described accurately before considering the introduction of irradiation hardening mechanisms, such as the thermal activity of dislocations slip, the different mobilities between screw and edge dislocations at low temperature. These effects should be introduced in a crystal plasticity law used in finite-element simulations of polycrystalline aggregates. Accordingly, a new crystal plasticity law is proposed in this paper based on a critical analysis of previous numerical results obtained with a discrete dislocations dynamics code. (authors)

Method for detecting damage in carbon-fibre reinforced plastic-steel structures based on eddy current pulsed thermography

Science.gov (United States)

Li, Xuan; Liu, Zhiping; Jiang, Xiaoli; Lodewijks, Gabrol

2018-01-01

Eddy current pulsed thermography (ECPT) is well established for non-destructive testing of electrical conductive materials, featuring the advantages of contactless, intuitive detecting and efficient heating. The concept of divergence characterization of the damage rate of carbon fibre-reinforced plastic (CFRP)-steel structures can be extended to ECPT thermal pattern characterization. It was found in this study that the use of ECPT technology on CFRP-steel structures generated a sizeable amount of valuable information for comprehensive material diagnostics. The relationship between divergence and transient thermal patterns can be identified and analysed by deploying mathematical models to analyse the information about fibre texture-like orientations, gaps and undulations in these multi-layered materials. The developed algorithm enabled the removal of information about fibre texture and the extraction of damage features. The model of the CFRP-glue-steel structures with damage was established using COMSOL Multiphysics® software, and quantitative non-destructive damage evaluation from the ECPT image areas was derived. The results of this proposed method illustrate that damaged areas are highly affected by available information about fibre texture. This proposed work can be applied for detection of impact induced damage and quantitative evaluation of CFRP structures.

Effect of Plastic Pre-straining on Residual Stress and Composition Profiles in Low-Temperature Surface-Hardened Austenitic Stainless Steel

DEFF Research Database (Denmark)

Bottoli, Federico; Christiansen, Thomas Lundin; Winther, Grethe

2016-01-01

The present work deals with the evaluation of the residual stress profiles in expanded austenite by applying grazing incidence X-ray diffraction (GI-XRD) combined with successive sublayer removal. Annealed and deformed (εeq=0.5) samples of stable stainless steel EN 1.4369 were nitrided...... or nitrocarburized. The residual stress profiles resulting from the thermochemical low-temperature surface treatment were measured. The results indicate high-residual compressive stresses of several GPa’s in the nitrided region, while lower-compressive stresses are produced in the carburized case. Plastic...... deformation in the steel prior to thermochemical treatment has a hardly measurable influence on the nitrogen-rich zone, while it has a measurable effect on the stresses and depth of the carbon-rich zone....

Experimental and FE Analysis of Exterior Plastic Components of Cars under Static and Dynamic Loading Conditions

OpenAIRE

Faghihi, Hassan

2011-01-01

This thesis is composed by an experimental part and numerical part, aimed at contributing to a better knowledge of the behavior of plastic parts under different loading conditions. The study is intended to validate a FE model for simulating exterior plastic components of car especially the A-decor and plastic clips in the context of thermal and static load analysis. From the comparison of numerical and experimental results in the terms of thermal and static deformation of the A-decor, it is c...

Self-consistent modelling of lattice strains during the in-situ tensile loading of twinning induced plasticity steel

International Nuclear Information System (INIS)

Saleh, Ahmed A.; Pereloma, Elena V.; Clausen, Bjørn; Brown, Donald W.; Tomé, Carlos N.; Gazder, Azdiar A.

2014-01-01

The evolution of lattice strains in a fully recrystallised Fe–24Mn–3Al–2Si–1Ni–0.06C TWinning Induced Plasticity (TWIP) steel subjected to uniaxial tensile loading up to a true strain of ∼35% was investigated via in-situ neutron diffraction. Typical of fcc elastic and plastic anisotropy, the {111} and {200} grain families record the lowest and highest lattice strains, respectively. Using modelling cases with and without latent hardening, the recently extended Elasto-Plastic Self-Consistent model successfully predicted the macroscopic stress–strain response, the evolution of lattice strains and the development of crystallographic texture. Compared to the isotropic hardening case, latent hardening did not have a significant effect on lattice strains and returned a relatively faster development of a stronger 〈111〉 and a weaker 〈100〉 double fibre parallel to the tensile axis. Close correspondence between the experimental lattice strains and those predicted using particular orientations embedded within a random aggregate was obtained. The result suggests that the exact orientations of the surrounding aggregate have a weak influence on the lattice strain evolution

Mechanics in Steels through Microscopy

NARCIS (Netherlands)

Tirumalasetty, G.K.

2013-01-01

The goal of the study consolidated in this thesis is to understand the mechanics in steels using microscopy. In particular, the mechanical response of Transformation Induced Plasticity (TRIP) steels is correlated with their microstructures. Chapter 1 introduces the current state of the art of TRIP

Influence of plastic strain localization on the stress corrosion cracking of austenitic stainless steels; Influence de la localisation de la deformation plastique sur la CSC d'aciers austenitiques inoxydables

Energy Technology Data Exchange (ETDEWEB)

Cisse, S.; Tanguy, B. [CEA Saclay, DEN, SEMI, 91 - Gif-sur-Yvette (France); Andrieu, E.; Laffont, L.; Lafont, M.Ch. [Universite de Toulouse. CIRIMAT, UPS/INPT/CNRS, 31 - Toulous (France)

2010-03-15

The authors present a research study of the role of strain localization on the irradiation-assisted stress corrosion cracking (IASCC) of vessel steel in PWR-type (pressurized water reactor) environment. They study the interaction between plasticity and intergranular corrosion and/or oxidation mechanisms in austenitic stainless steels with respect to sublayer microstructure transformations. The study is performed on three austenitic stainless grades which have not been sensitized by any specific thermal treatment: the A286 structurally hardened steel, and the 304L and 316L austenitic stainless steels

Hydrogen gas embrittlement of stainless steels mainly austenitic steels. Volumes 1 and 2

International Nuclear Information System (INIS)

Azou, P.

1988-01-01

Steel behavior in regard to hydrogen is examined especially austenitic steels. Gamma steels are studied particularly the series 300 with various stabilities and gamma steels with improved elasticity limit for intermetallic phase precipitation and nitrogen additions. A two-phase structure γ + α' is also studied. All the samples are tested for mechanical behavior in gaseous hydrogen. Influence of metallurgical effects and of testing conditions on hydrogen embrittlement are evidenced. Microstructure resulting from mechanical or heat treatments, dislocation motion during plastic deformation and influence of deformation rate are studied in detail [fr

Tool steels

DEFF Research Database (Denmark)

Højerslev, C.

2001-01-01

On designing a tool steel, its composition and heat treatment parameters are chosen to provide a hardened and tempered martensitic matrix in which carbides are evenly distributed. In this condition the matrix has an optimum combination of hardness andtoughness, the primary carbides provide...... resistance against abrasive wear and secondary carbides (if any) increase the resistance against plastic deformation. Tool steels are alloyed with carbide forming elements (Typically: vanadium, tungsten, molybdenumand chromium) furthermore some steel types contains cobalt. Addition of alloying elements...... serves primarily two purpose (i) to improve the hardenabillity and (ii) to provide harder and thermally more stable carbides than cementite. Assuming proper heattreatment, the properties of a tool steel depends on the which alloying elements are added and their respective concentrations....

Effect of notch and alloying on steel properties during extension

International Nuclear Information System (INIS)

Vinokur, B.B.; Pilyushenko, U.L.; Kasatkin, O.G.

1985-01-01

A study was made on change of strength and plastic characteristics during extension of notched steel samples of 15 compositions containing often-used alloying elements in various amounts and combinations. The notch causes increase of strength and decrease of plastic properties of structural steels during extension. The most pronounced change of properties takes place for the notched sample with expansion angle close to 180 deg. Reduction of notch expansion angle below 150 deg causes slower decrease of the rate of property change. Nickel alloying and vanadium, titanium microalloying assist the improvement of steel plasticity despite the increase of strength properties. Introduction of these elements in steel compensate partially for the negative notch effect. Alloying by silicon, molybdenum and tungsten results in steel strengthening and chromium alloying causes some loss of strength. Manse, chromium, silicon, molybdenum and tungsten cause decrease of plasticity, which intensifies the negative notch effect. When determining concentration ranges of carbon and alloying elements within the limits of quality composition it is necessary to consider both technology and possibility of sufficient change of properties especially in the case of stress concentrator presence in structures

Fatigue resistance of Cr-Ni-Mo-V steel

International Nuclear Information System (INIS)

Naumchenkov, N.E.; Filimonova, O.V.; Borisov, I.A.

1985-01-01

A study was made on the effect of additional alloying (Ni, Ni+Co), stress concentration, surface plastic strain on fatigue resistance of rotor steel of Cr-Ni-Mo-V-composition. It is shown that the steel with decreased carbon content possesses high complex of mechanical properties. Fatigue characteristics are not inferior to similar characteristics of steels of 25KhN3MFA type. Additional alloying of the steel containing 0.11...0.17% C and 4.5...4.7% N:, with niobium separately or niobium and cobalt in combination enabled to improve fatigue resistance of samles up to 25%. Strengthening of stress concentration zones by surface plastic strain is recommended for improving rotor suppporting 'nower under cyclic loading

Evaluation of initiation behavior of stress corrosion cracking for type 316L stainless steel in high temperature water. Behavior of crack initiation and effects of distribution of plastic strain on crack initiation

International Nuclear Information System (INIS)

Miura, Yasufumi; Miyahara, Yuichi; Kako, Kenji; Sato, Masaru

2011-01-01

It is known that the initiation of stress corrosion cracking (SCC) in components such as the reactor core shroud and primary loop re-circulation piping made of L-grade stainless steel is affected by the properties of surface work hardened layer. Therefore, it is important to clarify the effect of the hardened layer on SCC initiation behavior. In this study, creviced bent beam (CBB) test using specimens made of Type 316L stainless steel with controlled distribution of surface work hardened layer was conducted in a simulated BWR environment in order to evaluate the effect of the controlled layer on SCC initiation behavior. The results obtained are as follows; (1) Micro intergranular SCC of low carbon stainless steel was initiated in 50 hours. (2) In this SCC test, it was found that only micro cracks whose depths were smaller than 50 μm were observed until 250 hours and cracks whose depths were larger than 50 μm were observed after 500 hours. (3) SCC was initiated preferentially on the region with high plastic strain gradient in the specimen with controlled distribution of work hardened layer. (author)

Physical metallurgy of laser surface melted plastic mould steels: a case study

Directory of Open Access Journals (Sweden)

Colaço, R.

1998-04-01

Full Text Available The purpose of this paper is to illustrate the potential of laser surface melting to improve the surface characteristics of plastic mould steels, using a typical plastic mould steel (DIN X43Cr12 as a case study. After laser surface melting the microstructure of this steel is formed by fine dendrites of austenite partially transformed into martensite. Although the equilibrium solidification phase is 8- ferrite, the formation of primary austenite is kinetically favored and this phase tends to predominate at the high solidification speeds used in laser processing. It was observed that the volume fraction of retained austenite depends critically on the laser processing parameters, so that the microstructure can change from almost completely martensitic to almost completely austenitic by changing the laser processing parameters. Laser melted tool steels show remarkable secondary hardening after tempering at suitable temperatures. In DIN X42Cr13 the secondary hardening peak temperature after LSM (600°C is 100°C higher than after conventional heat treatment (500°C, due to the presence of large amounts of retained austenite. It was observed that this phase only destabilizes above 600°C, due to the precipitation of M₇C₃ and stress relieving. After destabilization, retained austenite transforms into martensite during cooling. Secondary hardening is due to the transformation of retained austenite into martensite and to the precipitation of M₇C₃ and M₂₃C₆ carbides.

El objetivo del presente trabajo es ilustrar el potencial de la fusión superficial mediante láser para la mejora de las características estructurales de los moldes de acero para plásticos, centrándolo en el caso concreto del acero DIN X42Cr13. Tras el tratamiento de fusión superficial mediante láser, la microestructura del material está formada por dendritas finas de austenita parcialmente transformadas en

Microstructure and annealing behavior of a modified 9Cr-1Mo steel after dynamic plastic deformation to different strains

DEFF Research Database (Denmark)

Zhang, Zhenbo; Mishin, Oleg; Tao, N.R.

2015-01-01

The microstructure, hardness and tensile properties of a modified 9Cr-1Mo steel processed by dynamic plastic deformation (DPD) to different strains (0.5 and 2.3) have been investigated in the as-deformed and annealed conditions. It is found that significant structural refinement and a high level...... in a loss of strength with only a small gain in ductility, coarsening combined with pronounced partial recrystallization enables a combination of appreciably increased ductility and comparatively high strength....

Influence of Plastic Deformation on Low Temperature Surface Hardening of Austenitic and Precipitation Hardening Stainless Steels by Gaseous Nitriding

DEFF Research Database (Denmark)

Bottoli, Federico; Winther, Grethe; Christiansen, Thomas Lundin

2015-01-01

This article addresses an investigation of the influence of plastic deformation on low temperature surface hardening by gaseous nitriding of three commercial austenitic stainless steels: AISI 304, EN 1.4369 and Sandvik Nanoflex® with various degrees of austenite stability. The materials were...... case included X-ray diffraction analysis, reflected light microscopy and microhardness. The results demonstrate that a case of expanded austenite develops and that, in particular, strain-induced martensite has a large influence on the nitrided zone....

Technique for ultrasonic testing of austenitic steel weldments of NPP components

International Nuclear Information System (INIS)

Lantukh, V.M.; Grebennik, V.S.; Kordinov, E.V.; Kesler, N.A.; Shchedrin, I.F.

1987-01-01

Special literature on ultrasonic testing of weldments of austenitic steel is analysed. Technique for ultrasonic testing of the ring and longitudinal butt welded joints of NPP components without reinforcing bead removal is described. Special converter design and fabrication practice are described. Results of experimental check of the developed testing technology and its application during NNPs' mounting and operation are presented. Results of ultrasonic and X-ray testing are compared

Sub-nanosecond plastic scintillators

International Nuclear Information System (INIS)

Lyons, P.B.; Caldwell, S.E.; Hocker, L.P.; Crandall, D.G.; Zagarino, P.A.; Cheng, J.; Tirsell, G.; Hurlbut, C.R.

1977-01-01

Quenched plastic scintillators have been developed that yield much faster short decay components and greatly reduced long decay components compared to conventional plastic scintillators. The plastics are produced through the addition of selected quench agents to NE111 plastic scintillator that result in reduced total light output. Eight different agents have been studied. Benzophenone and piperidine are two of the most effective quench agents. Data are presented both for short and long decay components. The plastics are expected to make significant contributions in areas of plasma diagnostics

Sub-nanosecond plastic scintillators

International Nuclear Information System (INIS)

Lyons, P.B.; Caldwell, S.E.; Hocker, L.P.; Crandall, D.G.; Zagarino, P.A.; Cheng, J.; Tirsell, G.; Hurlbut, C.R.

1976-01-01

Quenched plastic scintillators have been developed that yield much faster short decay components and greatly reduced long decay components compared to conventional plastic scintillators. The plastics are produced through the addition of selected quench agents to NE111 plastic scintillator that result in reduced total light output. Eight different agents have been studied. Benzophenone and piperidine are two of the most effective quench agents. Data are presented both for short and long decay components. The plastics are expected to make significant contributions in areas of plasma diagnostics

Irradiation effects in low-alloy reactor pressure vessel steels (Heavy-Section Steel Technology program series 4 and 5)

International Nuclear Information System (INIS)

McGowan, J.J.; Nanstad, R.K.; Thoms, K.R.; Menke, B.H.

1985-01-01

This report presents studies on the irradiation effects in low-alloy reactor pressure vessel steels. The Fourth Heavy-Section Steel Technology (HSST) Irradiation Series, almost completed, was aimed at elastic-plastic and fully plastic fracture toughness of low-copper weldments (''current practice welds''). A typical nuclear pressure vessel plate steel was included for statistical purposes. The Fifth HSST Irradiation Series, now in progress, is aimed at determining the shape of the K/sub IR/ curve after significant radiation-induced shift of the transition temperatures. This series includes irradiated test specimens of thicknesses up to 100 mm and weldment compositions typical of early nuclear power reactor pressure vessel welds. 27 refs., 22 figs

Effect of SUS316L stainless steel surface conditions on the wetting of molten multi-component oxides ceramic

Energy Technology Data Exchange (ETDEWEB)

Wang, Jin, E-mail: wangjinustb@gmail.com [Graduate School of Life Science and Systems Engineering, Kyushu Institute of Technology, Fukuoka, 808-0196 (Japan); Matsuda, Nozomu [Bar and Wire Product Unit, Nippon steel and Sumitomo Metal Corporation, Fukuoka, 802-8686 (Japan); Shinozaki, Nobuya [Graduate School of Life Science and Systems Engineering, Kyushu Institute of Technology, Fukuoka, 808-0196 (Japan); Miyoshi, Noriko [The Center for Instrumental Analysis, Kyushu Institute of Technology, Fukuoka, 804-8550 (Japan); Shiraishi, Takanobu [Graduate School of Biomedical Sciences, Nagasaki University, Nagasaki, 852-8588 (Japan)

2015-02-01

Highlights: • Multi-component oxides had a good wetting on stainless substrates with pretreatments. • Various substrates surface roughness caused the difference of final contact angles. • The wetting rate was slow on polished substrate due to the slow surface oxidation. - Abstract: A study on the effect of SUS316L stainless steel surface conditions on the wetting behavior of molten multi-component oxides ceramic was performed and aimed to contribute to the further understanding of the application of oxides ceramic in penetration treatment of stainless steel coatings and the deposition of stainless steel cermet coatings. The results show that at 1273 K, different surface pre-treatments (polishing and heating) had an important effect on the wetting behavior. The molten multi-component oxides showed good wettability on both stainless steel substrates, however, the wetting process on the polished substrate was significantly slower than that on the heated substrates. The mechanism of the interfacial reactions was discussed based on the microscopic and thermodynamic analysis, the substrates reacted with oxygen generated from the decomposition of the molten multi-component oxides and oxygen contained in the argon atmosphere, and the oxide film caused the molten multi-component oxides ceramic to spread on the substrates surfaces. For the polished substrate, more time was required for the surface oxidation to reach the surface composition of Heated-S, which resulted in relatively slow spreading and wetting rates. Moreover, the variance of the surface roughness drove the final contact angles to slightly different values following the sequence Polished-S > Heated-S.

Stainless steel component with compressed fiber Bragg grating for high temperature sensing applications

Science.gov (United States)

Jinesh, Mathew; MacPherson, William N.; Hand, Duncan P.; Maier, Robert R. J.

2016-05-01

A smart metal component having the potential for high temperature strain sensing capability is reported. The stainless steel (SS316) structure is made by selective laser melting (SLM). A fiber Bragg grating (FBG) is embedded in to a 3D printed U-groove by high temperature brazing using a silver based alloy, achieving an axial FBG compression of 13 millistrain at room temperature. Initial results shows that the test component can be used for up to 700°C for sensing applications.

Failures of austenitic stainless steel components during storage: Case studies

International Nuclear Information System (INIS)

Shah, B.K.; Rastogi, P.K.; Sinha, A.K.; Kulkarni, P.G.

1993-01-01

Three studies of failures of austenitic stainless steel components during storage are described. In all cases, stress corrosion cracking was the failure mode by the action of residual stress alone. However, the source of residual stress was different for each case. Case 1 was the failure of a sample tube header for a pressurized heavy water reactor (PHWR). In Case 2, a heat exchanger shell failed during a hydrotest in a fertilizer plant. Cases concerned the cracking of type 304L plates used for spent fuel pool lining of a nuclear power station

Austenitic stainless steels and high strength copper alloys for fusion components

International Nuclear Information System (INIS)

Rowcliffe, A.F.; Zinkle, S.J.; Alexander, D.J.; Stubbins, J.F.

1998-01-01

An austenitic stainless steel (316LN), an oxide-dispersion-strengthened copper alloy (GlidCop A125), and a precipitation-hardened copper alloy (Cu-Cr-Zr) are the primary structural materials for the ITER first wall/blanket and divertor systems. While there is a long experience of operating 316LN stainless steel in nuclear environments, there is no prior experience with the copper alloys in neutron environments. The ITER first wall (FW) consists of a stainless steel shield with a copper alloy heat sink bonded by hot isostatic pressing (HIP). The introduction of bi-layer structural material represents a new materials engineering challenge; the behavior of the bi-layer is determined by the properties of the individual components and by the nature of the bond interface. The development of the radiation damage microstructure in both classes of materials is summarized and the effects of radiation on deformation and fracture behavior are considered. The initial data on the mechanical testing of bi-layers indicate that the effectiveness of GlidCop A125 as a FW heat sink material is compromised by its strongly anisotropic fracture toughness and poor resistance to crack growth in a direction parallel to the bi-layer interface. (orig.)

Experimental and numerical simulation of carbon manganese steel ...

African Journals Online (AJOL)

Experimental and numerical simulation of carbon manganese steel for cyclic plastic behaviour. J Shit, S Dhar, S Acharyya. Abstract. The paper deals with finite element modeling of saturated low cycle fatigue and the cyclic hardening phenomena of the materials Sa333 grade 6 carbon steel and SS316 stainless steel.

Dependence of Microelastic-plastic Nonlinearity of Martensitic Stainless Steel on Fatigue Damage Accumulation

Science.gov (United States)

Cantrell, John H.

2006-01-01

Self-organized substructural arrangements of dislocations formed in wavy slip metals during cyclic stress-induced fatigue produce substantial changes in the material microelastic-plastic nonlinearity, a quantitative measure of which is the nonlinearity parameter Beta extracted from acoustic harmonic generation measurements. The contributions to Beta from the substructural evolution of dislocations and crack growth for fatigued martensitic 410Cb stainless steel are calculated from the Cantrell model as a function of percent full fatigue life to fracture. A wave interaction factor f(sub WI) is introduced into the model to account experimentally for the relative volume of material fatigue damage included in the volume of material swept out by an interrogating acoustic wave. For cyclic stress-controlled loading at 551 MPa and f(sub WI) = 0.013 the model predicts a monotonic increase in Beta from dislocation substructures of almost 100 percent from the virgin state to roughly 95 percent full life. Negligible contributions from cracks are predicted in this range of fatigue life. However, over the last five percent of fatigue life the model predicts a rapid monotonic increase of Beta by several thousand percent that is dominated by crack growth. The theoretical predictions are in good agreement with experimental measurements of 410Cb stainless steel samples fatigued in uniaxial, stress-controlled cyclic loading at 551 MPa from zero to full tensile load with a measured f(sub WI) of 0.013.

Evaluations of the criterion for lateral expansion of steels for nuclear components

International Nuclear Information System (INIS)

Susukida, H.; Satoh, M.; Fukuhara, A.

1980-01-01

The Charpy V notch impact tests were performed on Japanese made ferritic steels for nuclear components and their lateral expansions were investigated. The correlations of lateral expansion and absorbed energy with yield strength, and the correlation between lateral expansion and fracture toughness were also studied. The correlation at each lateral expansion level between absorbed energy and yield strength almost agreed with that published by the US PVRC. It was confirmed that lateral expansion could be used as a criterion for the toughness of the steels corresponding to changes in their yield strength, and that the lateral expansion criterion adopted in the ASME Code Section III was appropriate. Further, the correlation between fracture toughness and lateral expansion and that between fracture toughness and absorbed energy, were evaluated, and respective equations of correlation were proposed. (author)

Work-hardening of dual-phase steel

Energy Technology Data Exchange (ETDEWEB)

Rieger, Florian

2016-07-01

Exhibiting good mechanical properties for cold-sheet forming, low-alloyed dual-phase (DP) steels are nowadays widely used for automotive applications. The composite-like microstructure of DP steels is composed of a low-carbon ductile ferrite-matrix and 10 - 60 vol.% hard martensitic inclusions. A nonlinear mean-field model and full-field finite-element simulations are applied to investigate three major topics: the influence of grain-size distribution, grain-level plasticity and derivation of an original material-model. The plastic behavior of polycrystals is assumed to be grain-size dependent in this work. The distribution of grain-sizes is taken to be lognormal. It is found that grain-size dispersion leads to a decrease of the material strength, in particular for small mean diameters around one micron. The numerical results from the mean-field model are confirmed notably well by means of a simple analytical expression. The micromechanical behavior of DP steels is investigated by full-field RVE simulations with a crystal-plasticity based ferrite-matrix and von Mises-type martensite inclusions. To examine the martensite influence, full-field simulation results of DP steels have been compared to an RVE in which martensite is substituted by ferrite. After quenching, a higher grain-boundary area covered by martensite facilitates an increased average dislocation-density. For uniaxial deformations above ∝10%, however, the grain-size dependent relation reverses. With more surrounding martensite, the local crystal-plasticity material-model exhibits hardening at a slower rate. A nonlinear mean-field model of Hashin-Shtrikman type is employed as framework for the original material-model for DP steels. The model incorporates the interaction of ferrite and martensite via incompatibility-induced long-range stresses in an averaged sense. The proposed model combines works of Ashby (1970) and Brown and Stobbs (1971a) to simulate the ferrite behavior. Based on the composite model

Useful effectiveness of plastic pipes for gas pipelines operating at low pressure

Energy Technology Data Exchange (ETDEWEB)

Zayutsev, K I

1976-06-01

Because a significant portion of the feeder lines in the Soviet union operate at relatively low pressures up to 75 to 150 psi, it is economically feasible to replace the conventional pipeline material (steel) with plastic. Cost savings result from lower material costs and ease of laying plastic pipe. Because of stiffness and corrosion requirements, the steel pipe used for these low-pressure pipelines is much thicker than needed to withstand the pressure used. Data are tabulated on the comparative costs and manpower requirements for the construction of 1 km of steel, polyvinyl chloride, and polyethylene gas pipelines ranging in diameter from 3 to 14 in. Generally, the plastic pipelines required 15 to 30% less man-days and were 20 to 35% lower in cost to build. The plastic pipelines can operate at 150 to 175 psi pressure and at temperatures up to 100 to 140/sup 0/F. In research conducted at VNIIST (All-Union Research Institute for the Construction of Trunk Pipelines) on plastic pipelines, a 2.5-mile test section has been operating successfully for 2 years, and new techniques and equipment for joining plastic pipe up to 25-in. diameter are being developed.

Elastic-plastic fracture mechanics study of thermal shock cracking

International Nuclear Information System (INIS)

Hirano, K.; Kobayashi, H.; Nakazawa, H.

1980-01-01

This paper describes thermal shock experiments conducted on a nuclear pressure vessel steel (A533 Grade B Class 1), an AISI304 steel and a tool steel (JIS SKD62) using both a new thermal shock test facility and method. Analysis of their quasi-static thermal stress intensity factors is performed on the basis of linear-elastic fracture mechanics; and a thermal shock fracture toughness value, Ksub(tsc) is evaluated. Then elastic-plastic fracture toughness tests are carried out in the same high temperature range of the thermal shock experiment, and a relation between the stretched zone width, SZW, formed as a result of the fatigue precrack tip plastic blunting and the J-integral is clarified. An elastic-plastic thermal shock fracture toughness value, Jsub(tsc), is evaluated from a critical value of the stretched zone width, SZWsub(tsc), at the initiation of the thermal shock cracking by using the relation between SZW and J. The Jsub(tsc) value is compared with an elastic-plastic fracture toughness value, Jsub(Ic), and the difference between these Jsub(tsc) and Jsub(Ic) values is discussed on the basis of fractography. (author)

Vacuum Plasma Spraying W-coated Reduced Activation Structural Steels for Fusion Plasma Facing Components

Energy Technology Data Exchange (ETDEWEB)

Noh, Sanghoon; Kim, Tae Kyu [Korea Atomic Energy Research Institute, Daejeon (Korea, Republic of)

2014-05-15

Tungsten (W) and its alloys are considered as candidate materials for plasma facing materials of the first wall and diverter components in fusion reactor systems because of high sputtering resistance and low tritium retention in a fusion environment. Therefore, it is considered that the joining between W and reduced activation structural steels, and its evaluation, are critical issues for the development of fusion reactors. However, the joining between these materials is a very challenging process because of significant differences in their physical properties, particularly the mismatch of coefficients of thermal expansion (CTE). For instance, the CTE of pure W is known to be about 4.3Χ10{sup -6}K{sup -1}; however, that of martensitic steels reaches over three times, about 12-14Χ10{sup -6}K{sup -1} at room temperature even up to 373K. Nevertheless, several joining techniques have been developed for joining between W and structural steels, such as a vapor deposition method, brazing and diffusion bonding. Meanwhile, vacuum plasma spraying (VPS) is supposed to be one of the prospective methods to fabricate a sufficient W layer on the steel substrates because of the coating of a large area with a relatively high fabricating rate. In this study, the VPS method of W powders on reduced activation steels was employed, and its microstructure and hardness distribution were investigated. ODS ferritic steels and F82H steel were coated by VPS-W, and the microstructure and hardness distribution were investigated. A microstructure analysis revealed that pure W was successfully coated on steel substrates by the VPS process without an intermediate layer, in spite of a mismatch of the CTE between dissimilar materials. After neutron irradiation, irradiation hardening significantly occurred in the VPSW. However, the hardening of VPS-W was lesser than that of bulk W irradiated HFIR at 773K. Substrate materials, ODS ferritic steels, and F82H steel, did not show irradiation hardening

Corrosion in PWR stainless steel components: a TSO perspective based on operating experience and expertises

International Nuclear Information System (INIS)

Curieres, I. de

2015-01-01

Stainless steels are used commonly in many circuits of a nuclear power plant. Particularly, they are the prime materials for the inside surface of the primary circuit. Their operating experience has been good, though a number of cases of degradations due to corrosion have been reported the last ten years. This number of events is increasing and many studies of damaged parts become available. Based on the operating experience and these studies, IRSN will provide its perspective on the safety-related issues associated with the corrosion of stainless steel components. It appears that today's knowledge is not sufficient to define relevant criteria or to determine the exact set of parameters which leads to SCC (Stress Corrosion Cracking) of stainless steels. As a consequence, the best strategy remains an inspection and repair/replacement one. Moreover many cases show the influence of pollutants in the SCC events. This emphasizes the fact that chemistry parameters are strongly connected to safety issues, with respect to the stainless steels integrity

Experimental analysis of austenitic stainless steel straight pipes and elbows under pressure and moment loadings

International Nuclear Information System (INIS)

Barrou, A.; Prost, J.P.; Delidais, M.

1983-08-01

In order to avoid undesirable plastic response in PWR primary system components, tests were performed on 1/10 scale pipes and elbows made from AISI 316 austenitic stainless steel. L/D ratios were from 0.56 to 4.50 mm, arc angles of elbows were 30 0 , 45 0 , 60 0 and 90 0 . Pipes were subjected to bending moments at 3 internal pressure levels. They were tested to determine the mode of failure and served as a reference for elbows. Elbows were subjected to in-plane (closing and opening) and out-of-plane bending moments, at 3 pressure and 2 temperature levels. During these tests, loadings and displacements of components were monitored. Ovalisation of sections was measured regularly. The experimental plastic collapse moment corresponding to excessive deformation was compared to the maximum allowable moment under Design conditions. The experimental plastic instability moment considered as a limit for functional capability was compared to the maximum allowable moment for level C and D service limits

Influence of plastic strain on deformation-induced martensitic transformations

NARCIS (Netherlands)

Perdahcioglu, Emin Semih; Geijselaers, Hubertus J.M.; Groen, M.

2008-01-01

The effects of plastic strain on deformation-induced martensitic transformations have been investigated experimentally. Austenitic metastable stainless steel samples were heated to a temperature at which the transformation is suppressed and were plastically strained to different amounts. The

Electrochemical corrosion of carbon-fiber-reinforced plastic-metal electrode couples in corrosion media

International Nuclear Information System (INIS)

Chukalovskaya, T.V.; Shcherbakov, A.I.; Chigirinskaya, L.A.; Bandurkin, V.V.; Medova, I.L.; Chukalovskij, P.A.

1995-01-01

Polarization diagrams, obtained for carbon-fiber-reinforced plastic(cathode)-metallic material(anode) contact couples are analyzed to predict the corrosion behaviour of some technical metals and alloys (carbon steel, stainless steels, brass, aluminium, titanium) in contact with carbon-fiber-reinforced plastic in differen agressive media (H 2 SO 4 , HCl, H 3 PO 4 , NaOH solutions in wide temperature and concentration range, synthetic seawater at 30 and 50 deg C). The predicted behaviour was supported by direct investigation into carbon-fiber-reinforced plastic-titanium and carbon-fiber-reinforced plastic-aluminium contact couples at different square ratios. 6 refs.; 4 figs

The Cost Analysis of Corrosion Protection Solutions for Steel Components in Terms of the Object Life Cycle Cost

Directory of Open Access Journals (Sweden)

Kowalski Dariusz

2017-09-01

Full Text Available Steel materials, due to their numerous advantages - high availability, easiness of processing and possibility of almost any shaping are commonly applied in construction for carrying out basic carrier systems and auxiliary structures. However, the major disadvantage of this material is its high corrosion susceptibility, which depends strictly on the local conditions of the facility and the applied type of corrosion protection system. The paper presents an analysis of life cycle costs of structures installed on bridges used in the road lane conditions. Three anti-corrosion protection systems were considered, analyzing their essential cost components. The possibility of reducing significantly the costs associated with anti-corrosion protection at the stage of steel barriers maintenance over a period of 30 years has been indicated. The possibility of using a new approach based on the life cycle cost estimation in the anti-corrosion protection of steel elements is presented. The relationship between the method of steel barrier protection, the scope of repair, renewal work and costs is shown. The article proposes an optimal solution which, while reducing the cost of maintenance of road infrastructure components in the area of corrosion protection, allows to maintain certain safety standards for steel barriers that are installed on the bridge.

The Cost Analysis of Corrosion Protection Solutions for Steel Components in Terms of the Object Life Cycle Cost

Science.gov (United States)

Kowalski, Dariusz; Grzyl, Beata; Kristowski, Adam

2017-09-01

Steel materials, due to their numerous advantages - high availability, easiness of processing and possibility of almost any shaping are commonly applied in construction for carrying out basic carrier systems and auxiliary structures. However, the major disadvantage of this material is its high corrosion susceptibility, which depends strictly on the local conditions of the facility and the applied type of corrosion protection system. The paper presents an analysis of life cycle costs of structures installed on bridges used in the road lane conditions. Three anti-corrosion protection systems were considered, analyzing their essential cost components. The possibility of reducing significantly the costs associated with anti-corrosion protection at the stage of steel barriers maintenance over a period of 30 years has been indicated. The possibility of using a new approach based on the life cycle cost estimation in the anti-corrosion protection of steel elements is presented. The relationship between the method of steel barrier protection, the scope of repair, renewal work and costs is shown. The article proposes an optimal solution which, while reducing the cost of maintenance of road infrastructure components in the area of corrosion protection, allows to maintain certain safety standards for steel barriers that are installed on the bridge.

Microstructure characterization of Friction Stir Spot Welded TRIP steel

DEFF Research Database (Denmark)

Lomholt, Trine Colding; Adachi, Yoshitaka; Peterson, Jeremy

2012-01-01

Transformation Induced Plasticity (TRIP) steels have not yet been successfully joined by any welding technique. It is desirable to search for a suitable welding technique that opens up for full usability of TRIP steels. In this study, the potential of joining TRIP steel with Friction Stir Spot...

Effect of ITER components manufacturing cycle on the irradiation behaviour of 316L(N)-IG steel

International Nuclear Information System (INIS)

Rodchenkov, B.S.; Prokhorov, V.I.; Makarov, O.Yu.; Shamardin, V.K.; Kalinin, G.M.; Strebkov, Yu.S.; Golosov, O.A.

2000-01-01

The main options for the manufacturing of high heat flux (HHF) components is hot isostatic pressing (HIP) using either solid pieces or powder. There was no database on the radiation behaviour of these materials, and in particular stainless steel (SS) 316L(N)-IG with ITER components manufacturing thermal cycle. Irradiation of wrought steel, powder-HIP, solid-HIP and HIPed joints has been performed within the framework of an ITER task. Specimens cut from 316L(N)-IG plate, HIP products, and solid-HIP joints were irradiated in the SM-3 reactor in Dimitrovgrad up to 4 and 10 dpa at 175 deg. C and 265 deg. C. The paper describes the results of post-irradiation tensile and fracture toughness tests

A toughness and defect size assessment of welded stainless steel components

International Nuclear Information System (INIS)

Chipperfield, C.G.

1978-01-01

The results of an investigation of the effect of test temperature, stress relieving temperature and weld profile on the initiation toughness of 316 type steels are described. The data indicate that little improvement in weld metal toughness is obtained by stress relieving at temperatures of up to 850 0 C and the magnitude of the toughness is significantly below that of wrought 316 steel. The observed trends in toughness with test temperature or stress relieving temperature have been explained in terms of the effect of these variables on yield strength and work hardening rate. A defect size assessment of a particular component has been made for stress relieved and non-stress relieved conditions. Simple addition of residual to applied stress values indicated that the defect size is in many cases essentially controlled by the magnitude of the residual stress. The possible conservatism of this assessment and the use of initiation toughness values are discussed. (author)

Fracture Characteristics of Structural Steels and Weldments

Science.gov (United States)

1975-11-01

CARACTERISTICS 0F.$ýTRUCTURAL TEL/ - "AD E NTSA .INAL 1 A7 sk S. CONTRACT OR GRANT NUMBER(&) Y.2G. im 9. PERFORMING ORGANIZATION NAME AND ADDRESS -017...36, T- 1,and HY-Y130 Steel and AX. Il 30 15 I Tensile F~racture Surface of A-36 Steel, 12x 31 16 Dimple Rupture in A-6Sel 0X 31 17 Plastic ...sites and the relative plasticity of thle The objective of this study was to use a scanning metal. If many fracture icleation sites initiate mticro

On the ability of some cyclic plasticity models to predict the evolution of stored energy in a type 304L stainless steel submitted to high cycle fatigue

International Nuclear Information System (INIS)

Vincent, L.

2008-01-01

Fatigue analyses of materials are generally based on a so-called stabilized cycle, on which plastic strain amplitude, plastic energy, maximum shear stress and so on are determined. The part of plastic energy which is dissipated in heat cannot be used to accumulate damage and it should be worthwhile extracting only the part of plastic energy which is stored in material microstructure in order to build a consistent damage model. In this paper, some cyclic plasticity models including a polycrystalline model are reformulated in the thermodynamic framework in order to test their capacity to predict both the stress-strain behaviour and the partition of plastic energy for a high cycle fatigue test on a type 304L stainless steel. For an equivalent description of stress-strain loops, the number of kinematic hardening variables chosen in a model may qualitatively alter the prediction of plastic energy partition due to the modification of the isotropic hardening variable. Measurements of the specimen temperature increase due to plastic dissipation is therefore proposed as a convenient complementary experimental data to identify the constitutive equation of the isotropic hardening variable of a cyclic plasticity model. (author)

On the use of elastic-plastic material characteristics for linear-elastic component assessments

International Nuclear Information System (INIS)

Kussmaul, K.; Silcher, H.; Eisele, U.

1995-01-01

In this paper the procedure of safety assessment of components by fracture mechanics analysis as recommended in TECDOC 717 is applied to two standard specimens of ductile cast iron. It is shown that the use of a pseudo-elastic K IJ -value in linear elastic safety analysis may lead to non-conservative results, when elastic-plastic material behaviour can be expected. (author)

Joining dissimilar stainless steels for pressure vessel components

International Nuclear Information System (INIS)

Zheng Sun; Huai-Yue Han

1994-01-01

A series of studies was carried out to examine the weldability and properties of dissimilar steel joints between martensitic and austenitic stainless steels - F6NM (OCrl3Ni4Mo) and AISI 347, respectively. The weldability tests included weld thermal simulation of the martensitic steel for investigating the influence of weld thermal cycles and post-weld heat treatment (PWHT) on the mechanical properties of the heat-affected zone (HAZ); implant testing for examining the tendency for cold cracking of martensitic steel; rigid restraint testing for determining hot crack susceptibility of the multi-pass dissimilar steel joints. The joints were subjected to various mechanical tests including a tensile test, bending test and impact test at various temperatures, as well as slow strain-rate test for examining the stress corrosion cracking tendency in the simulated environment of a primary circuit of a PWR. Based on the weldability tests, a welding procedure - tungsten inert gas (TIG) welding for root passes with HNiCrMo-2B wire followed by manual metal arc (MMA) welding using coated electrode ENiCrFe-3B - was developed and a PWHT at 600 deg C/2h was recommended. Furthermore, the welding of tube/tube joints between these dissimilar steels is described. (21 refs., 11 figs., 14 tabs.)

Wear surface damage of a Stainless Steel EN 3358 aeronautical component subjected to sliding

Directory of Open Access Journals (Sweden)

Ferdinando Felli

2013-01-01

Full Text Available The present paper describes the failure analysis of an aircraft component subjected to several episodes of in service failure, resulted in loss of the aircraft safety. Modern aircrafts are provided with mechanical systems which have the task to open not pressurized hatches during landing. The components of such systems are subject to considerable mechanical stresses in harsh environment (presence of moisture and pollutants, significant and sudden temperature variations. The system is constituted by a sliding piston, a related nipple and by a locking system consisting of 4 steel spheres which are forced into a countersink machined on the piston when the hatches is open. The whole system is activated by a preloaded spring. The machined parts, nipple and piston, are made of EN3358 steel (X3CrNiMo13-8-2, a precipitation hardening stainless steel with very low content of carbon often used in the aerospace. The samples provided by the manufacturer present different types of damage all referable to phenomena relative to the sliding of the piston inside the nipple. The present paper describes the different damage observed and the microstructure of the material, then are reported the results obtained from the characterization of the material of the samples by means of optical and electronic microscopy, carried out to define the mechanisms involved in the system seizure. In order to define the primary cause of failure and to propose solutions to be adopted, also analyzing the criticality of using this PH stainless steel for this application, the results of different tests were compared with system design and working data.

Comparison of low-cycle fatigue data of 2 1/4%CrMo steels

International Nuclear Information System (INIS)

Sanderson, S.J.; Petrequin, P.; Nieuwland, H.C.D.

Data files have been produced on international strain-controlled fatigue information available for 2 1/4%CrMo steels; data assessment from these files is treated in three categories viz: annealed and isothermally annealed 2 1/4%Cr1%Mo steel; normalised and tempered and quenched and tempered 2 1/4%Cr1%Mo steel; and 2 1/4%CrMo variants. The available data have been considered generally in terms of total strain range vs. cycles to failure (Nsub(f)), tensile stress at Nsub(f)/2 vs. cycles to failure and time to failure vs. cycles to failure. Where possible the continuous cycling data have been statistically analysed in terms of the elastic and plastic strain components and cycles to failure to yield best-fit equations over defined temperature (T) regimes viz: T <= 427 deg. C, 427 deg. C < T <= 550 deg. C. and 550 deg. C < T <= 600 deg. C. The behaviour of the steels within the various classifications is discussed. (author)

Microstructure investigation of bronze/steel brazed joints proposed for HHF components of ITER manufacturing

Energy Technology Data Exchange (ETDEWEB)

Kalinin, G.M. [Research and Development Institute of Power Engineering, P.O. Box 788, Moscow 101000 (Russian Federation)], E-mail: gmk@nikiet.ru; Krestnikov, N.S. [Research and Development Institute of Power Engineering, P.O. Box 788, Moscow 101000 (Russian Federation); Jarovinskiy, Yu.L.; Makhin, I.D.; Nikolaev, V.V. [Rocket and Space Corporation ' Energia' , Korolev, Lenina Street 4-a, Moscow 141070 (Russian Federation); Skladnov, K.S.; Strebkov, Yu.S.; Zolotarev, V.B. [Research and Development Institute of Power Engineering, P.O. Box 788, Moscow 101000 (Russian Federation)

2008-12-15

Brazing is considered as one of the perspective option of high heat flux components of ITER manufacturing. CuCrZr bronze, austenitic steel AISI 321-type and PM-17-type (Ni-Mn-Fe-Si-Sn-B alloy) brazed material were used for the development of brazing technology. Two type of brazing have been studied within the framework of recent investigation: - Hot isostatic pressing (HIP)-assisted brazing. - Furnace-assisted brazing (with uniaxial compression loading). For the hydrostatic pressing (HIP) the brazed components were pressed out for about 175 MPa during 2.5 h at the temperature 1035-1040 deg. C. For the furnace-assisted brazing all components were inserted into the sealed can, vacuumed and heated up to brazing temperature {approx}950 deg. C. Fast cooling and ageing heat treatment (500 deg. C and 4 h) were applied to provide high strength of CuCrZr bronze. Microsections of specimens cut from the joints were studied by optical microscopy and by scanning electron microscopy (SEM). The microstructure, distribution of alloying elements of base metals and of brazed material components were studied in the joints. Results of these studies are discussed in this paper. The data shows that there is a potential for using more simple and cheap (in comparison with common HIP) technologies of bronze to steel joining with satisfactory quality.

Effect of fast-neutron irradiation on plastic deformation of Type 304 stainless steel

International Nuclear Information System (INIS)

Yamada, H.

1978-01-01

Plastic deformation of EBR-II-irradiated Type 304 stainless steel was investigated by a stress-relaxation method. The stress-strain-rate relationships for the irradiated specimens at room temperature are concave upward, which are similar to those for the unirradiated specimens. However, concave downward behavior in the stress-strain-rate relationships were observed at much lower temperatures for the irradiated specimens in contrast to the unirradiated specimens. These results were analyzed succccessfully using Hart's mechanical equation-of-state concept. It was found that the hardness sigma*, which is the minimum stress necessary for the dislocation to overcome obstacles without thermal activation, increases linearly with fast-neutron fluence. This increase in sigma* is consistent with so-called ''irradiation hardening.'' In addition, resistance to dislocation glide, which is quantitatively measured in terms of sigma 0 , was observed to decrease linearly with fast-neutron fluence. The decrease in sigma 0 can be attributed to a decrease of solute drag due to irradiation-induced solute segregation

Improved ductility of a transformation-induced-plasticity steel by nanoscale austenite lamellae

Energy Technology Data Exchange (ETDEWEB)

Shen, Y.F., E-mail: shenyf@smm.neu.edu.cn [Key Laboratory for Anisotropy and Texture of Materials (MOE), School of Materials and Metallurgy, Northeastern University, Shenyang 110004 (China); Liu, Y.D. [Key Laboratory for Anisotropy and Texture of Materials (MOE), School of Materials and Metallurgy, Northeastern University, Shenyang 110004 (China); Sun, X. [Pacific Northwest National Laboratory, PO Box 999, Richland, WA 99352 (United States); Wang, Y.D.; Zuo, L. [Key Laboratory for Anisotropy and Texture of Materials (MOE), School of Materials and Metallurgy, Northeastern University, Shenyang 110004 (China); Misra, R.D.K. [Laboratory for Excellence in Advanced Steel Research, Center for Structural and Functional Materials, Institute for Materials Research and Innovation, University of Louisiana at Lafayette, P.O. Box 44130, Lafayette, LA 70504 (United States)

2013-10-20

TRIP (transformation-induced-plasticity) steel with a chemical composition of 0.19C–0.30Si–1.76Mn–1.52Al (weight percentage, wt%) have been treated by intercritical annealing and austempering process. The microstructures of the obtained samples consist of the ferrite, the bainite and the retained austenite phase. The volume fractions of the bainite and the retained austenite gradually increase with increasing the temperature of the intercritical annealing. Consequently, significantly different mechanical properties have been observed. The sample annealed at 820 °C (for 120 s) and partitioned at 400 °C (for 300 s) has the best combination of ultimate tensile strength (UTS, ∼682 MPa) and elongation to failure (∼70%) with about 26% of bainitic ferrite plates and 17% retained austenite in its microstructure. The retained austenite has a lamella morphology with 100‒300 nm in thickness and 2‒5 µm in length. On the contrary, the sample annealed at the same temperature without the partitioning process yields much lower UTS and elongation to failure.

Influence of Localized Plasticity on IASCC Sensitivity of Austenitic Stainless Steels under PWR Primary Water

Science.gov (United States)

Cissé, Sarata; Tanguy, Benoit; Laffont, Lydia; Lafont, Marie-Christine; Guerre, Catherine; Andrieu, Eric

The sensibility of precipitation-strengthened A286 austenitic stainless steel to Stress Corrosion Cracking (SCC) is studied by means of Slow Strain Rate Tests (SSRT). First, alloy cold working by Low Cycle Fatigue (LCF) is investigated. Fatigue tests under plastic strain control are performed at different strain levels (Δ ɛp/2=0.2%, 0.5% and 0.8%) in order to establish correlation between stress softening and deformation microstructure resulting from LCF tests. Deformed microstructures have been identified through TEM investigations. Three states of cyclic behaviour for precipitation-strengthened A286 have been identified: hardening, cyclic softening and finally saturation of softening. It is shown that the A286 alloy cyclic softening is due to microstructural features such as defects — free deformation bands resulting from dislocations motion along family plans , that swept defects or γ' precipitates and lead to deformation localization. In order to quantify effects of plastic localized deformation on intergranular stress corrosion cracking (IGSCC) of the A286 alloy in PWR primary water, slow strain rate tests are conducted. For each cycling conditions, two specimens at a similar stress level are tested: the first containing free precipitate deformation bands, the other not significant of a localized deformation state. SSRT tests are still in progress.

Correlating elastic and plastic deformation with magnetic permeability values

Science.gov (United States)

Papadopoulou, S.

2017-12-01

This paper investigates the utilization of magnetic permeability method in determining elastic and plastic deformation state of ferromagnetic steels. The results have shown a strong degradation of the magnetic values on plastically region due to the irreversible movements of the magnetic domain walls.

Ultrasonic inspection of heavy section steel components: the PISC II final report

International Nuclear Information System (INIS)

Nichols, R.W.; Crutzen, S.

1988-01-01

This Symposium represented the end of the PISC (Programme for Inspection of Steel Components), II Round Robin Test Project, and the book is the final report. The contents are divided into three parts: part 1 contains contributions from the PISC Management Group, part II contains individual contributions, part III contains views of Licensing Authorities. All the twenty three papers presented in the three parts are selected for INIS and indexed separately. (author)

Process parameter optimization based on principal components analysis during machining of hardened steel

Directory of Open Access Journals (Sweden)

Suryakant B. Chandgude

2015-09-01

Full Text Available The optimum selection of process parameters has played an important role for improving the surface finish, minimizing tool wear, increasing material removal rate and reducing machining time of any machining process. In this paper, optimum parameters while machining AISI D2 hardened steel using solid carbide TiAlN coated end mill has been investigated. For optimization of process parameters along with multiple quality characteristics, principal components analysis method has been adopted in this work. The confirmation experiments have revealed that to improve performance of cutting; principal components analysis method would be a useful tool.

Mechanical metallurgy parameters of two steels used for components of nuclear power stations

International Nuclear Information System (INIS)

Tvrdy, M.; Hyspecka, L.; Havel, S.; Mazanec, K.

1978-01-01

The authors have determined the fracture toughness of CMnV and a 2 1/4% CrMoV steel by three-point bending tess on large specimens 150mm thick at temperatures 20 0 C below the relevant NDT values. The results were then compared with the Kdeltasub(c), Ksub(JIC) and Ksub(E) values obtained on specimens 20mm thick which had been taken from the surface of the forgings and from quarter of the way and half of the way through them. The fracture toughness values of the CMnV grade were found to range around 100MPamsup(1/2); those of the CrMoV material were always at least 2.5 times higher. The latter steel also displayed slightly more favourable fatigue crack growth characteristics. The fracture toughness data and fatigue characteristics determined in this work were then exploited for the construction of life expectancy curves for an assumed pressure vessel, where the service loading of the material was taken to equal 250MPa. The study was complemented by fractographic analyses and by measurements of the stretched zone widths. The data obtained provide a basis for comprehensive assessments of steels of these types, or of various melts of such steels, as regards the service life, safety and reliability of components made of these materials. (author)

Shakedown Analysis of Composite Steel-Concrete Frame Systems with Plastic and Brittle Elements Under Seismic Action

Directory of Open Access Journals (Sweden)

Alawdin Piotr

2017-06-01

Full Text Available In this paper the earthquake analysis of composite steel-concrete frames is performed by finding solution of the optimization problem of shakedown analysis, which takes into account the nonlinear properties of materials. The constructions are equipped with systems bearing structures of various elastic-plastic and brittle elements absorbing energy of seismic actions. A mathematical model of this problem is presented on the base of limit analysis theory with partial redistribution of self-stressed internal forces. It is assumed that the load varies randomly within the specified limits. These limits are determined by the possible direction and magnitude of seismic loads. The illustrative example of such analysis of system is introduced. Some attention has been paid to the practical application of the proposed mathematical model.

Shakedown Analysis of Composite Steel-Concrete Frame Systems with Plastic and Brittle Elements Under Seismic Action

Science.gov (United States)

Alawdin, Piotr; Bulanov, George

2017-06-01

In this paper the earthquake analysis of composite steel-concrete frames is performed by finding solution of the optimization problem of shakedown analysis, which takes into account the nonlinear properties of materials. The constructions are equipped with systems bearing structures of various elastic-plastic and brittle elements absorbing energy of seismic actions. A mathematical model of this problem is presented on the base of limit analysis theory with partial redistribution of self-stressed internal forces. It is assumed that the load varies randomly within the specified limits. These limits are determined by the possible direction and magnitude of seismic loads. The illustrative example of such analysis of system is introduced. Some attention has been paid to the practical application of the proposed mathematical model.

Effect of copper precipitates on the toughness of low alloy steels for pressure boundary components

International Nuclear Information System (INIS)

Foehl, J.; Willer, D.; Katerbau, K.H.

2004-01-01

The ferritic bainitic steel 15NiCuMoNb5 (WB 36)is widely used for pressure boundary components. Due to the high copper content which leads to precipitation hardening high strength and toughness are characteristic for this type of steel. However, in the initial state, there is still a high amount of dissolved copper in an oversaturated state which makes the steel susceptible to thermal ageing. Ageing and annealing experiments were performed, and the change in microstructure was investigated by small angle neutron scattering (SANS), measurements of the residual electric resistance and hardness measurements. A correlation between micro structural changes and changes in mechanical properties could be established. It could clearly be shown that significant effects on strength and toughness have to be considered when the size of the copper rich precipitates vary in the range from 1.2 to 2.2 nm in radius. The changes in microstructure affect both, the Carpy impact transition temperature and the fracture toughness qualitatively and quantitatively in a similar way. The investigations have contributed to a better understanding of precipitation hardening by copper not only for this type of steel but also for copper containing steels and weld subjected to neutron irradiation. (orig.)

Service experience with AISI type 316 steel components in CEGB Midlands Region power plant

International Nuclear Information System (INIS)

Plastow, B.; Bagnall, B.I.; Yeldham, D.E.

1979-01-01

The service performance of AISI Type 316 steel components in sections up to 100 mm thick in Power Plant of the Midlands Region of the C.E.G.B. is reviewed. A comparison is drawn between the satisfactory performance of components whose dimensional stability is not critical and the difficulties experienced when rapid rates of change of temperature cause distortion in thick section components. Weldment manufacture and performance are reviewed and both are considered to be satisfactory. In general the material has performed well and the difficulties due to distortion have been overcome by imposing operating regimes which limit rates of temperature change. (author)

Influence of hot plastic deformation and cooling rate on martensite and bainite start temperatures in 22MnB5 steel

International Nuclear Information System (INIS)

Nikravesh, M.; Naderi, M.; Akbari, G.H.

2012-01-01

Highlights: ► Reduction of cooling rate, can cause to increase or decrease M s and M f . ► 40% hot plastic deformation hindered the martensitic transformation. ► Hot plastic deformation, caused to decrease M f and M s , while B s increased. ► The critical cooling rate increased 40 °C/s due to apply 40% hot deformation. - Abstract: During hot stamping process, hot forming, cooling and phase transformations are performed in a single step. As a matter of fact, multifunctional phenomena happen and affect each other. Among these phenomena, martensitic and bainitic transformations have the greatest importance. In the current research, the start temperatures of martensite and bainite of 22MnB5 boron steel have been measured in undeformed and 40% deformed conditions, and in various cooling rates from 0.4 °C/s to 100 °C/s by means of deformation dilatometer. It is concluded that, reduction of cooling rate, could bring about an increase or decrease in M s and M f , depending on other phases formation before martensite. Also, hot plastic deformation, hindered the martensitic transformation and decreased M f and M s especially at lower cooling rates, while B s increased. Furthermore, the critical cooling rate, increased about 40 °C/s by applying 40% hot plastic deformation.

Mechanical properties of metastable austenitic steels, strengthened by hydroextruction and structural hardening

International Nuclear Information System (INIS)

Beresnev, B.I.; Georgieva, I.Ya.; Eshchenko, R.N.; Teplov, V.A.

1981-01-01

Different regimes of complex strengthening of steels of Fe-Ni-Mo-C system by phase hardening and plastic deformation by hydroextrusion are investigated. It is stated that the degree of strengthening depends on consequence of strengthening operations. Plastic deformation by hydroextrusion of steels stre--ngthened by phase hardening ensures increase of strength (Δσsub(0.2)=500 MPa) at high plasticity (delta=25%). Maximal values of strength properties can be achieved if hydroextrusion is conducted before and after thansverse α→γ-transformation [ru

Third programme for the inspection of steel components (PISC III): an introduction

International Nuclear Information System (INIS)

Crutzen, S.

1988-01-01

The purpose of the Third Programme for the Inspection of Steel Components PISC III is to amplify, verify and validate aspects revealed by the PISC II work. To do this the programme is to consider real defects, real geometries in real surroundings, and complementary laboratory exercises and validation of mathematical models. A description is given of the motivation and objectives of PISC III, terms of reference for PISC III and the programme for PISC III. (U.K.)

Development of the magnescope as an instrument for in situ evaluation of steel components of nuclear systems

International Nuclear Information System (INIS)

Jiles, D.C.; Bi, Y.; Biner, S.B.

1997-08-01

Fatigue damage causes continuous, cumulative microstructural changes in materials and the magnetic properties of steels are sensitive to these microstructural changes. The work therefore focused on the relationship between fatigue damage and the measured magnetic properties of different steels under a variety of fatigue conditions. The project also investigated the feasibility and applicability of magnetic inspection techniques for non-destructive evaluation of fatigue damage. From the results of a series of fatigue tests, conducted on different steels under both low-cycle and high-cycle fatigue conditions, the magnetic properties, such as coercivity, remanence and Barkhausen effect, were found to change systematically with fatigue damage. The magnetic properties showed significant changes, especially during early stage of the fatigue and also at the end of the fatigue lifetime. An approximately linear relationship between the mechanical modulus and magnetic remanence was observed and was explained by a model developed in this study to describe the dynamic changes in magnetic and mechanical properties. The results of this research demonstrated that magnetic measurements are suitable for non-destructive evaluation of fatigue damage in steels such as A533B steel and Cr-Mo steels. The magnetic measurement techniques have been incorporated into instrumentation for in-situ evaluation of steel structures and components

Effect of heat treatment and plastic deformation on the structure and the mechanical properties of nitrogen-bearing 04N9Kh2A steel

Science.gov (United States)

Blinov, V. M.; Bannykh, O. A.; Lukin, E. I.; Kostina, M. V.; Blinov, E. V.

2014-11-01

The effect of the conditions of heat treatment and plastic deformation on the structure and the mechanical properties of low-carbon martensitic nickel steel (9 wt % Ni) with an overequilibrium nitrogen content is studied. The limiting strain to failure of 04N9Kh2A steel is found to be 40% at a rolling temperature of 20°C and 80% at a rolling temperature of 900°C. Significant strengthening of the steel (σ0.2 = 1089 MPa) is obtained after rolling at a reduction of 40% at 20°C. The start and final temperatures of the α → γ transformation on heating and those of the γ → α transformation on cooling are determined by dilatometry. The specific features of the formation of the steel structure have been revealed as functions of the annealing and tempering temperatures. Electron-microscopic studies show that, after quenching from 850°C and tempering at 600°C for 1 h, the structure contains packet martensite with thin interlayers of retained austenite between martensite crystals. The strength of the nitrogen-bearing 04N9Kh2A steel after quenching from 850 and 900°C, cooling in water, and subsequent tempering at 500°C for 1 h is significantly higher than that of carboncontaining 0H9 steel used in cryogenic engineering.

Aircraft Steels

Science.gov (United States)

2009-02-19

component usage. PH 13-8Mo is a precipitation-hardenable martensitic stainless steel combining excellent corrosion resistance with strength. Custom 465 is...a martensitic , age-hardenable stainless steel capable of about 1,724 MPa (250 ksi) UTS when peak-aged (H900 condition). Especially, this steel can...NOTES 14. ABSTRACT Five high strength steels (4340, 300M, AerMet 100, Ferrium S53, and Hy-Tuf) and four stainless steels (High Nitrogen, 13

Strain rate sensitivity and evolution of dislocations and twins in a twinning-induced plasticity steel

International Nuclear Information System (INIS)

Liang, Z.Y.; Wang, X.; Huang, W.; Huang, M.X.

2015-01-01

The present work investigated the effect of strain rates (10 −3 to 10 3 s −1 ) on the deformation behaviour of a twinning-induced plasticity (TWIP) steel. The strain rate sensitivity was studied in terms of instantaneous strain rate sensitivity (ISRS) and strain rate sensitivity of work-hardening (SRSW). While ISRS concerns the instantaneous flow stress change upon strain rate jump, SRSW deals with the subsequent modification in microstructure evolution, i.e. change of work-hardening rate. The present TWIP steel demonstrates a positive ISRS which remains stable during deformation and a negative SRSW, i.e. lower work-hardening rate at higher strain rate. Synchrotron X-ray diffraction experiments indicate that the negative SRSW should be attributed to the suppression of dislocations and deformation twins at high strain rate. This unexpected finding is different to conventional face-centred cubic (fcc) metals which generally show enhanced work-hardening rate at higher strain rate. A constitutive model which is strain rate- and temperature-dependent is developed to explain the stable ISRS and the negative SRSW. The modelling results reveal that the stable ISRS should be attributed to the thermally-activated dislocation motion dominated by interstitial carbon atoms and the negative SRSW should be due to the suppression of the dislocations and deformation twins caused by the adiabatic heating associated with high strain rate deformation

Development of technology and properties investigation of steel/bronze joints proposed for ITER HHF components manufacturing

International Nuclear Information System (INIS)

Kalinin, G.; Krestnikov, N.S.; Strebkov, Y.S.; Abramov, V.Y.; Gervash, A.; Mazul, I.; Zolotarev, V.B.; Fabritsiev, S.A.

2007-01-01

Full text of publication follows: During the development of ITER HHF components manufacturing it is necessary to provide reliable joints between heat sink material made of CuCrZr bronze and the supporting construction made of austenitic steel. Four different methods have been tried out: - Hot Isostatic Pressing (HIP), - HIP assisted brazing, - furnace assisted brazing, - Casting. The investigation of structure and properties of joints show that HIP and casting provide the better results than the other technologies. However, HIP is relatively expensive technology, and big size HIP furnace is required for the full scale components manufacturing that are not available n RF now. Therefore, casting was selected as a reference manufacturing technology for the primary wall of ITER modules n RF. The paper summarizes the results of bronze/steel joints manufacturing and investigation of their properties. (authors)

Microstructure design of low alloy transformation-induced plasticity assisted steels

Science.gov (United States)

Zhu, Ruixian

The microstructure of low alloy Transformation Induced Plasticity (TRIP) assisted steels has been systematically varied through the combination of computational and experimental methodologies in order to enhance the mechanical performance and to fulfill the requirement of the next generation Advanced High Strength Steels (AHSS). The roles of microstructural parameters, such as phase constitutions, phase stability, and volume fractions on the strength-ductility combination have been revealed. Two model alloy compositions (i.e. Fe-1.5Mn-1.5Si-0.3C, and Fe-3Mn-1Si-0.3C in wt%, nominal composition) were studied. Multiphase microstructures including ferrite, bainite, retained austenite and martensite were obtained through conventional two step heat treatment (i.e. intercritical annealing-IA, and bainitic isothermal transformation-BIT). The effect of phase constitution on the mechanical properties was first characterized experimentally via systematically varying the volume fractions of these phases through computational thermodynamics. It was found that martensite was the main phase to deteriorate ductility, meanwhile the C/VA ratio (i.e. carbon content over the volume fraction of austenite) could be another indicator for the ductility of the multiphase microstructure. Following the microstructural characterization of the multiphase alloys, two microstructural design criteria (i.e. maximizing ferrite and austenite, suppressing athermal martensite) were proposed in order to optimize the corresponding mechanical performance. The volume fraction of ferrite was maximized during the IA with the help of computational thermodyanmics. On the other hand, it turned out theoretically that the martensite suppression could not be avoided on the low Mn contained alloy (i.e. Fe- 1.5Mn-1.5Si-0.3C). Nevertheless, the achieved combination of strength (~1300MPa true strength) and ductility (˜23% uniform elongation) on the low Mn alloy following the proposed design criteria fulfilled the

Dynamic plastic buckling of cylindrical and spherical shells

International Nuclear Information System (INIS)

Jones, N.; Okawa, D.M.

1975-01-01

A theoretical analysis is developed to predict the dynamic plastic buckling of a long, impulsively loaded cylindrical shell in order to examine various features of plastic buckling and to assess the importance of several approximations with previous authors have introduced in dynamic plastic buckling studies. The influence of a time-dependent circumferential membrane force, the sharpness of the peaks in the displacement and velocity amplification functions, the restrictions which are implicit when employing the Prandtl-Reuss equations in this class of problems, and the limitations due to elastic unloading are examined in some detail. A summary of all previously published theoretical investigations known to the authors is undertaken for the dynamic plastic behavior of cylindrical shells and rings which are made from rigid-plastic, rigid-visco-plastic, elastic-plastic and elastic-visco-plastic materials and subjected to initial axisymmetric impulsive velocity fields. The theoretical predictions of the dominant motions, critical mode numbers, and threshold impulses are compared and critically reviewed. An experimental investigation was also undertaken into the dynamic plastic buckling of circular rings subjected to uniformly distributed external impulsive velocities. It appears that no experiments have been reported previously on mild steel cylindrical shells with an axial length (L) less than four times the shell radius (R). The experimental values of the average final radial deflections, critical mode numbers and dimensions of the permanent wrinkles in the mild steel and some aliminium 6,061 T6 specimens are compared with all the previously published theoretical predictions and experimental results on cylindrical shells with various axial lengths. (orig./HP) [de

Decarburisation Effect on Hardened Strip Steel Fastening Components

Directory of Open Access Journals (Sweden)

Karli JAASON

2016-05-01

Full Text Available Heat treatment is widely used for high reliability fastening components such as buckles and brackets. The current study focuses on mass production of safety components which are fineblanked from sheet metal, austempered and chromium electroplated. Electroplating together with stamping defects may lead to unexpected brittle failure of the component. It is widely known that during austenitisation, decarburisation could avoid brittle failure and, therefore, slight decarburisation is recommended. There is little information how much mass production is influenced by decarburisation and where the limits are. The current study has two goals. The first one focuses on the extent of decarburisation effect on the part properties, and the second aims to find the optimum furnace setting for the product type used in the study. Also, it is necessary to choose a reliable decarburisation control method for austempered components. The effect on material grades was analyzed by using three steel alloys with carbon content of 0.37 wt.%, 0.47 wt.% and 0.62 wt.%. The specimens were austempered to hardness 45 – 51 HRC under endothermic protective atmosphere. To gain different decarburisation levels, two gas set-ups were used. Infrared gas analyzer was used to measure CO and CO2 content in the furnace gas. Three characteristics of the specimens were evaluated: hardness, rupture strength and brittleness. The depth of the decarburisation was determined by three different approaches according to standard EN ISO 3887. Based on the results, the spectrographic method is the most reliable for determining the depth of decarburisation. This study reveals that higher surface decarburisation has a positive effect on the ductility and no effect on the rupture strength of the component. The material with carbon content of 0.62 wt.% is the most sensitive to decarburisation. During mass production, the inaccuracy of hardness measuring raises which results in the inaccuracy of

Effect of Asymmetric Rolling on Plastic Anisotropy of Low Carbon Steels during Simple Shear Tests

International Nuclear Information System (INIS)

Gracio, J. J.; Vincze, G.; Panigrahi, B. B.; Kim, H. J.; Barlat, F.; Rauch, E. F.; Yoon, J. W.

2010-01-01

Simple shear tests are performed on low carbon steel pre-deformed in conventional, asymmetric and orthogonal-asymmetric rolling. The simple-shear tests were carried out at 0 deg. , 45 deg. and 135 deg. with respect to the previous rolling direction. For a reduction ratio of 15%, a transient stagnation in the hardening rate is observed at reloading for all changes in strain path. The shear stress level, the hardening rate and extent of the plateau appear to be insensitive to the preliminary applied rolling conditions. After a reduction ratio of 50%, plastic instability was detected at reloading for all the changes of strain path and rolling conditions studied. A specific heat treatment was then designed allowing the material to become ductile after rolling while retaining the fine microstructure and therefore the high strength. Promising results were obtained essentially for 45 deg. shear tests.

Study of the pyritized surfaces of the carbon steel components in heavy water production facilities

International Nuclear Information System (INIS)

Radulescu, Maria; Parvan, Ioana; Lucan, Dumitra; Fulger, Manuela; Dinu, Alice; Blanatui, A.

1998-01-01

The components used in the Girldler Sulfide (GS) process of heavy water production are made of carbon steel covered by iron sulfide layers of different compositions (mackinawite, troilite, pyrrhotite or pyrite) of variable thicknesses. The most protective layers which provide an acceptable corrosion resistance of the subjacent metal are the mixtures of pyrrhotite and pyrite. In the present work, the corrosion resistance of carbon steel samples covered by different types of sulfides was investigated by the following methods: X ray diffraction, metallography and electrochemical methods (potential-dynamical and electrochemical impedance). In order to carry out the electrochemical measurements in the same conditions as those of the operation of carbon steel components in D 2 O production facilities, the experiments were performed with Na 2 S solutions, at pH=4 - 13 and S 2- concentration value between 1 and 1000 mg/l. The dependence of corrosion rate kinetics on pH and S 2- concentration of the testing solution was investigated for sulfide covered samples comparatively with the uncovered ones. Corrosion rates determined gravimetrically were compared with those determined by electrochemical measurements. The uniformity and thickness of the sulfide layers were checked by metallographic methods. The composition of the sulfides formed in various environment conditions was established by X-ray diffraction. Reaction mechanisms specific for sulfide formation environments have been proposed. (authors)

Interlocking multi-material components made of structured steel sheets and high-pressure die cast aluminium

Science.gov (United States)

Senge, S.; Brachmann, J.; Hirt, G.; Bührig-Polaczek, A.

2017-10-01

Lightweight design is a major driving force of innovation, especially in the automotive industry. Using hybrid components made of two or more different materials is one approach to reduce the vehicles weight and decrease fuel consumption. As a possible way to increase the stiffness of multi-material components, this paper presents a process chain to produce such components made of steel sheets and high-pressure die cast aluminium. Prior to the casting sequence the steel sheets are structured in a modified rolling process which enables continuous interlocking with the aluminium. Two structures manufactured by this rolling process are tested. The first one is a channel like structure and the second one is a channel like structure with undercuts. These undercuts enable the formation of small anchors when the molten aluminium fills them. The correlation between thickness reduction during rolling and the shape of the resulting structure was evaluated for both structures. It can be stated that channels with a depth of up to 0.5 mm and a width of 1 mm could be created. Undercuts with different size depending on the thickness reduction could be realised. Subsequent aluminium high-pressure die casting experiments were performed to determine if the surface structure can be filled gap-free with molten aluminium during the casting sequence and if a gap-free connection can be achieved after contraction of the aluminium. The casting experiments showed that both structures could be filled during the high-pressure die casting. The channel like structure results in a gap between steel and aluminium after contraction of the cast metal whereas the structure with undercuts leads to a good interlocking resulting in a gap-free connection.

Seismic Behavior of Fatigue-Retrofitted Steel Frame Piers

Directory of Open Access Journals (Sweden)

Kinoshita K.

2013-01-01

Full Text Available Fatigue retrofit works have been conducted on severely fatigue damaged beam-to-column connections of existing steel frame bridge piers in Japan. It is clear that retrofit works provides additional stiffness but the significance on the seismic behavior of steel frame piers is not clear. Since fatigue retrofit works have become prevalent, the effect of fatigue retrofit works on the seismic behavior of steel frame piers need to be understood. The objective of this study is therefore to investigate these effects of the retrofit work, especially installation of bolted splices, which is the most common technique. Elasto-plastic finite element earthquake response analyses were carried out. It is shown that the existence of bolted splices may increase seismic demand on the piers when plastic hinge zone is located on the beam. In addition, longer bolted splices using low yield strength steel are proposed to overcome this problem and are shown to give beneficial effects.

Theoretical description of the influence of neutron irradiation on viscoplastic properties of mild steel

International Nuclear Information System (INIS)

Pecherski, R.

1978-01-01

The physical bases of plastic deformation of mild steel are described. The influence of neutron irradiation on the change of mechanisms of plastic deformation is discussed in detail. Constitutive equations of viscoplasticity for irradiated mild steel are given. The problem of thickwalled viscoplastic spherical tank irradiated by neutrons is studied. (Z.R.)

Research on carbon fiber–reinforced plastic bumper beam subjected to low-velocity frontal impact

Directory of Open Access Journals (Sweden)

Yefa Hu

2015-06-01

Full Text Available Lightweight and safety performance of automobiles are two important factors for automobile designs. In this article, a research on lightweight and crashworthiness of automotive bumper has been conducted. The carbon fiber–reinforced plastic bumper beam is considered to replace the traditional high-strength steel one. The low-velocity impact finite element simulations for the above two bumper beams are performed via LS-DYNA. Furthermore, the energy absorption capabilities and dynamic response characteristics of the carbon fiber–reinforced plastic bumper beam are investigated and compared with the steel one. The results show that the carbon fiber–reinforced plastic bumper beam is of the better energy absorption capabilities and dynamic response characteristics than those of the steel one; the weight has decreased remarkably close to 50%. Meanwhile, the effect of lay-up and wall thickness on the crashworthiness of the carbon fiber–reinforced plastic bumper beam under low-velocity impact is also studied in this article to select appropriate design schemes.

High-cycle fatigue characteristics of weldable steel for light-water reactors

International Nuclear Information System (INIS)

Klesnil, M.; Polak, J.; Obrtlik, K.; Troshchenko, V.T.; Mishchenko, Yu.I.; Khamaza, L.A.

1982-01-01

Czechoslovak and Soviet 15Kh2NMFA steel was used for running fatigue tests at temperatures of 20, 350 and 400 degC in the high-cycle range with various loading regimes. The results show that at the given temperatures in this type of steel a cyclic softening occurs. The fatigue characteristics were measured with great dispersion of results, but within this dispersion they are almost identical for various steels at the same temperature. Increased temperature results in the decrease in the amplitude of cyclic deformation stress and in the increase in the amplitude of plastic deformation. The diversity in the values of cyclic plasticity and stress response measured in the given mode may be explained by the lower level of softening and the non-homogeneous cyclic plastic deformation of material under the given constant conditions. (J.B.)

Structure and properties of powder metallurgy constructional steel of different densities

International Nuclear Information System (INIS)

Gulyaev, A.P.; Moskvina, T.P.

1986-01-01

A specific feature of powder metallurgy steels is porosity, the degree of which depends upon the method of their production. This article establishes the influence of a small amount of porosity on the mechanical properties of powder metallurgy constructional steel. The structure of heat-treated cast and powder metallurgy steels with different porosities are shown. The results of mechanical tests of the experimental steels with different porosities are shown. With an increase in porosity the nonmetallic inclusion rating of the powder metallurgy constructional steel increases, primarily as the result of the increase in the coarse particles, which is caused by the lower degree of plastic deformation in pressing. With an increase in porosity the mechanical properties of the powder metallurgy steel become poorer: the hardness and strength properties with a porosity of more than 3-5%, the plasticity with more than 1-2%, and the toughness even with a porosity of 1%

Fitting the flow curve of a plastically deformed silicon steel for the prediction of magnetic properties

International Nuclear Information System (INIS)

Sablik, M.J.; Landgraf, F.J.G.; Magnabosco, R.; Fukuhara, M.; Campos, M.F. de; Machado, R.; Missell, F.P.

2006-01-01

We report measurements and modelling of magnetic effects due to plastic deformation in 2.2% Si steel, emphasizing new tensile deformation data. The modelling approach is to take the Ludwik law for the strain-hardening stress and use it to compute the dislocation density, which is then used in the computation of magnetic hysteresis. A nonlinear extrapolation is used across the discontinuous yield region to obtain the value of stress at the yield point that is used in fitting Ludwik's law to the mechanical data. The computed magnetic hysteresis exhibits sharp shearing of the loops at small deformation, in agreement with experimental behavior. Magnetic hysteresis loss is shown to follow a Ludwik-like dependence on the residual strain, but with a smaller Ludwik exponent than applies for the mechanical behavior

Effect of components (polymer, plasticizer and solvent as a variable in fabrication of diclofenac transdermal patch

Directory of Open Access Journals (Sweden)

Chetna Modi

2012-01-01

Full Text Available Transdermal drug delivery influence consumer acceptance and marked increase in bioavailability of some drugs which undergoes hepatic first-pass metabolism. Fabrication of transdermal patch requires lots of attention regarding the amount of components used for it. Because of varied nature of polymer and plasticizer, transdermal patches have different properties and different drug release. This study is on the basis to evaluate the amount to be needed for fabrication of diclofenac transdermal patch. Study shows that Hydroxy Propyl Methyl Cellulose has great influence on transdermal patch, if it is used alone in combination with glycerin or PEG-4000 plasticizer.

An application of the recrystallization method for the observation of plastic strain distribution around SCC cracks in sensitized SUS 304 stainless steels

International Nuclear Information System (INIS)

Tokiwai, Moriyasu

1981-01-01

Various types of stress corrosion cracking (SCC) testing methods have been developed since the SCC was discovered in type 304 stainless steel of BWR cooling pipes. With regard to the countermeasures for SCC, it is essential to evaluate the SCC susceptibility under the simulated or accelerated testing conditions. Among various acceleration SCC tests, the slow strain rate technique (SSRT) test has been used most widely. The SCC susceptibility, in almost cases, has been evaluated not on the base of the crack behavior but of the reduction of stress or strain under the corrosive environment. It is well known that the intensively deformed zone (plastic zone) is formed at the crack tip in fatigue and creep phenomena, but such plastic zone related with the resistance of crack extention has not been studied in SCC phenomenon. The objective of this study is to confirm the existence of the plastic zone at tips of SCC cracks by the application of the recrystallization method. The shape and the distribution of the plastic zone was measured by use of optical and scanning electron microscope in sensitized specimens SSRT tested in high temperature water containing various concentrations of dissolved oxygen. Results obtained are discussed in relation to the susceptibility of SCC. (author)

Hydrogen induced plastic deformation of stainless steel

NARCIS (Netherlands)

Gadgil, V.J.; Keim, Enrico G.; Geijselaers, Hubertus J.M.

1998-01-01

Hydrogen can influence the behaviour of materials significantly. The effects of hydrogen are specially pronounced in high fugacities of hydrogen which can occur at the surface of steels in contact with certain aqueous environments. In this investigation the effect of high fugacity hydrogen on the

Microstructural investigations of the trimmed edge of DP980 steel sheets

Science.gov (United States)

Bhattacharya, S.; Green, D. E.; Sohmshetty, R.; Alpas, A. T.

2017-10-01

In order to reduce vehicle weight while maintaining crashworthiness, advanced high strength steels (AHSSs), such as DP980, are extensively used for manufacturing automotive body components. During trimming operations, the high tensile strength of DP980 sheets tends to cause damage of the trim edge of D2 die inserts, which result in deterioration of the edge quality. The objective of this work is to study the damage microstructures at the trimmed edge of DP980 steel sheets as a function of the number of trimming cycles. A mechanical press equipped with AISI D2 tool steel inserts was used to continuously trim 1.4 mm thick sheets of DP980 at a rate of 30 strokes/min. Cross-sectional SEM images of the trimmed edges revealed that the sheared edge quality of the DP980 sheets decreased, indicated by an increase in the burr width, with an increase in the number of trims from 40,000 to 70,000. Plastic strains were estimated using the displacements of the martensite plates within plastic flow fields of ferrite. Site-specific cross-sectional TEM samples, excised from the trimmed edge using the in-situ `lift-out' technique by focused ion-beam (FIB)-milling, revealed cracking at the ferrite/martensite interfaces after 70,000 cycles indicating an increase in the depth of deformation zone possibly due to trimming with a chipped and blunted die edge.

Rapid discrimination of plastic packaging materials using MIR spectroscopy coupled with independent components analysis (ICA)

International Nuclear Information System (INIS)

Kassouf, Amine; Maalouly, Jacqueline; Rutledge, Douglas N.; Chebib, Hanna; Ducruet, Violette

2014-01-01

Highlights: • An innovative technique, MIR-ICA, was applied to plastic packaging separation. • This study was carried out on PE, PP, PS, PET and PLA plastic packaging materials. • ICA was applied to discriminate plastics and 100% separation rates were obtained. • Analyses performed on two spectrometers proved the reproducibility of the method. • MIR-ICA is a simple and fast technique allowing plastic identification/classification. - Abstract: Plastic packaging wastes increased considerably in recent decades, raising a major and serious public concern on political, economical and environmental levels. Dealing with this kind of problems is generally done by landfilling and energy recovery. However, these two methods are becoming more and more expensive, hazardous to the public health and the environment. Therefore, recycling is gaining worldwide consideration as a solution to decrease the growing volume of plastic packaging wastes and simultaneously reduce the consumption of oil required to produce virgin resin. Nevertheless, a major shortage is encountered in recycling which is related to the sorting of plastic wastes. In this paper, a feasibility study was performed in order to test the potential of an innovative approach combining mid infrared (MIR) spectroscopy with independent components analysis (ICA), as a simple and fast approach which could achieve high separation rates. This approach (MIR-ICA) gave 100% discrimination rates in the separation of all studied plastics: polyethylene terephthalate (PET), polyethylene (PE), polypropylene (PP), polystyrene (PS) and polylactide (PLA). In addition, some more specific discriminations were obtained separating plastic materials belonging to the same polymer family e.g. high density polyethylene (HDPE) from low density polyethylene (LDPE). High discrimination rates were obtained despite the heterogeneity among samples especially differences in colors, thicknesses and surface textures. The reproducibility of

Rapid discrimination of plastic packaging materials using MIR spectroscopy coupled with independent components analysis (ICA)

Energy Technology Data Exchange (ETDEWEB)

Kassouf, Amine, E-mail: amine.kassouf@agroparistech.fr [ER004 “Lebanese Food Packaging”, Faculty of Sciences II, Lebanese University, 90656 Jdeideth El Matn, Fanar (Lebanon); INRA, UMR1145 Ingénierie Procédés Aliments, 1 Avenue des Olympiades, 91300 Massy (France); AgroParisTech, UMR1145 Ingénierie Procédés Aliments, 16 rue Claude Bernard, 75005 Paris (France); Maalouly, Jacqueline, E-mail: j_maalouly@hotmail.com [ER004 “Lebanese Food Packaging”, Faculty of Sciences II, Lebanese University, 90656 Jdeideth El Matn, Fanar (Lebanon); Rutledge, Douglas N., E-mail: douglas.rutledge@agroparistech.fr [INRA, UMR1145 Ingénierie Procédés Aliments, 1 Avenue des Olympiades, 91300 Massy (France); AgroParisTech, UMR1145 Ingénierie Procédés Aliments, 16 rue Claude Bernard, 75005 Paris (France); Chebib, Hanna, E-mail: hchebib@hotmail.com [ER004 “Lebanese Food Packaging”, Faculty of Sciences II, Lebanese University, 90656 Jdeideth El Matn, Fanar (Lebanon); Ducruet, Violette, E-mail: violette.ducruet@agroparistech.fr [INRA, UMR1145 Ingénierie Procédés Aliments, 1 Avenue des Olympiades, 91300 Massy (France); AgroParisTech, UMR1145 Ingénierie Procédés Aliments, 16 rue Claude Bernard, 75005 Paris (France)

2014-11-15

Highlights: • An innovative technique, MIR-ICA, was applied to plastic packaging separation. • This study was carried out on PE, PP, PS, PET and PLA plastic packaging materials. • ICA was applied to discriminate plastics and 100% separation rates were obtained. • Analyses performed on two spectrometers proved the reproducibility of the method. • MIR-ICA is a simple and fast technique allowing plastic identification/classification. - Abstract: Plastic packaging wastes increased considerably in recent decades, raising a major and serious public concern on political, economical and environmental levels. Dealing with this kind of problems is generally done by landfilling and energy recovery. However, these two methods are becoming more and more expensive, hazardous to the public health and the environment. Therefore, recycling is gaining worldwide consideration as a solution to decrease the growing volume of plastic packaging wastes and simultaneously reduce the consumption of oil required to produce virgin resin. Nevertheless, a major shortage is encountered in recycling which is related to the sorting of plastic wastes. In this paper, a feasibility study was performed in order to test the potential of an innovative approach combining mid infrared (MIR) spectroscopy with independent components analysis (ICA), as a simple and fast approach which could achieve high separation rates. This approach (MIR-ICA) gave 100% discrimination rates in the separation of all studied plastics: polyethylene terephthalate (PET), polyethylene (PE), polypropylene (PP), polystyrene (PS) and polylactide (PLA). In addition, some more specific discriminations were obtained separating plastic materials belonging to the same polymer family e.g. high density polyethylene (HDPE) from low density polyethylene (LDPE). High discrimination rates were obtained despite the heterogeneity among samples especially differences in colors, thicknesses and surface textures. The reproducibility of

Influence of hot plastic deformation and cooling rate on martensite and bainite start temperatures in 22MnB5 steel

Energy Technology Data Exchange (ETDEWEB)

Nikravesh, M., E-mail: nikravesh@yahoo.com [Department of Material Science and Engineering, Shahid Bahonar University, Kerman (Iran, Islamic Republic of); Naderi, M. [Department of Mining and Metallurgy, Amirkabir University of Technology, Tehran (Iran, Islamic Republic of); Akbari, G.H. [Department of Material Science and Engineering, Shahid Bahonar University, Kerman (Iran, Islamic Republic of)

2012-04-01

Highlights: Black-Right-Pointing-Pointer Reduction of cooling rate, can cause to increase or decrease M{sub s} and M{sub f}. Black-Right-Pointing-Pointer 40% hot plastic deformation hindered the martensitic transformation. Black-Right-Pointing-Pointer Hot plastic deformation, caused to decrease M{sub f} and M{sub s}, while B{sub s} increased. Black-Right-Pointing-Pointer The critical cooling rate increased 40 Degree-Sign C/s due to apply 40% hot deformation. - Abstract: During hot stamping process, hot forming, cooling and phase transformations are performed in a single step. As a matter of fact, multifunctional phenomena happen and affect each other. Among these phenomena, martensitic and bainitic transformations have the greatest importance. In the current research, the start temperatures of martensite and bainite of 22MnB5 boron steel have been measured in undeformed and 40% deformed conditions, and in various cooling rates from 0.4 Degree-Sign C/s to 100 Degree-Sign C/s by means of deformation dilatometer. It is concluded that, reduction of cooling rate, could bring about an increase or decrease in M{sub s} and M{sub f}, depending on other phases formation before martensite. Also, hot plastic deformation, hindered the martensitic transformation and decreased M{sub f} and M{sub s} especially at lower cooling rates, while B{sub s} increased. Furthermore, the critical cooling rate, increased about 40 Degree-Sign C/s by applying 40% hot plastic deformation.

Microstructure and annealing behavior of a modified 9Cr−1Mo steel after dynamic plastic deformation to different strains

International Nuclear Information System (INIS)

Zhang, Z.B.; Mishin, O.V.; Tao, N.R.; Pantleon, W.

2015-01-01

The microstructure, hardness and tensile properties of a modified 9Cr−1Mo steel processed by dynamic plastic deformation (DPD) to different strains (0.5 and 2.3) have been investigated in the as-deformed and annealed conditions. It is found that significant structural refinement and a high level of strength can be achieved by DPD to a strain of 2.3, and that the microstructure at this strain contains a large fraction of high angle boundaries. The ductility of the DPD processed steel is however low. Considerable structural coarsening of the deformed microstructure without pronounced recrystallization takes place during annealing of the low-strain and high-strain samples for 1 h at 650 °C and 600 °C, respectively. Both coarsening and partial recrystallization occur in the high-strain sample during annealing at 650 °C for 1 h. For this sample, it is found that whereas coarsening alone results in a loss of strength with only a small gain in ductility, coarsening combined with pronounced partial recrystallization enables a combination of appreciably increased ductility and comparatively high strength

Development of a Plastic Recycling Machine

OpenAIRE

I. A. Daniyan,

2017-01-01

Plastics are not degradable materials, therefore improper disposal after use constitute environmental problem. The developed plastic recycler was fabricated using 1.5 mm mild metal sheet punched and rolled into cylindrical form. The outer peeling drum was punched inward and fixed to the machine frame while the inner peeling drum was punched outward. The inner drum was constructed using 1.5 mm galvanized metal sheet while the die was constructed using carbon steel. It has an outer diameter of ...

Use of glass-reinforced plastic vessels in petrochemical production plants

International Nuclear Information System (INIS)

Makarov, V.G.; Baikin, V.G.; Perlin, S.M.

1984-01-01

At present, petrochemical plant production equipment is made of scarce high-alloy steels and alloys or carbon steel with subsequent chemical protection. Traditional methods of protection frequently do not provide reliable and safe service of equipment for the length of the normal operating life. One of the effective methods of combatting corrosion is the use of glass-reinforced plastic equipment. Glass-reinforced equipment is not subject to electrochemical corrosion and has a high chemical resistance. Weight is approximately a third of similar vessels. The paper provides recommendations and precautions for the production, installation, use and maintenance of glass-reinforced plastic vessels

Experimental evaluation of the interaction effect between plastic and creep deformation

International Nuclear Information System (INIS)

Ikegami, K.; Niitsu, Y.

1985-01-01

An experimental study of plasticity-creep interaction effects is reported. The combined stress tests are performed on thin wall tubular specimens of SUS 304 stainless steel at room temperature and high temperature (600 0 C). The plastic behaviors subsequent to creep pre-strain and creep behaviors subsequent to plastic pre-strain are obtained for loading along straight stress paths with a corner. The inelastic behaviors including both plastic and creep deformations are experimentally investigated. The interaction effects between plastic and creep deformations are quantitatively estimated with the equi-plastic strain surface. (author)

Effect of hydrostatic pressure on the deformation behavior of maraging and HY-80 steels and its implications for plasticity theory

International Nuclear Information System (INIS)

Spitzig, W.A.; Sober, R.J.; Richmond, O.

1976-01-01

Earlier results showed that the difference between the tensile and compressive strengths of tempered martensites is primarily a manifestation of the general pressure dependence of flow stress in these materials. However, the same results also showed that the volume expansion after deformation was much smaller than that predicted by the normality flow rule of plasticity theory for materials with such pressure dependence. Additional results now obtained on maraging and HY-80 steels support these conclusions. The results for all these materials exhibit a strong, but not perfect, correlation between pressure dependence, yield stress, and volume expansion. The volume expansion, however, which is believed to result primarily from the generation of new dislocations, is very small and does not appear to be essential to the pressure dependence. Most of the pressure dependence, the portion responsible for the discrepancy with the normality flow rule, may be an effect on dislocation motion. The results suggest that an appropriate plasticity model would be one in which the octahedral shear yield stress is linearly dependent on the mean pressure, but the volume change is negligible in violation of the normality flow rule. Such a model has been proposed previously for the plastic deformation of soils. However, unlike that model, the present theory includes strain hardening. 17 fig

Measurement of elasto-plastic deformations by speckle interferometry

Science.gov (United States)

Bova, Marco; Bruno, Luigi; Poggialini, Andrea

2010-09-01

In the paper the authors present an experimental equipment for elasto-plastic characterization of engineering materials by tensile tests. The stress state is imposed to a dog bone shaped specimen by a testing machine fixed on the optical table and designed for optimizing the performance of a speckle interferometer. All three displacement components are measured by a portable speckle interferometer fed by three laser diodes of 50 mW, by which the deformations of a surface of about 6×8 mm2 can be fully analyzed in details. All the equipment is driven by control electronics designed and realized on purpose, by which it is possible to accurately modify the intensity of the illumination sources, the position of a PZT actuator necessary for applying phase-shifting procedure, and the overall displacement applied to the specimen. The experiments were carried out in National Instrument LabVIEW environment, while the processing of the experimental data in Wolfram Mathematica environment. The paper reports the results of the elasto-plastic characterization of a high strength steel specimen.

Experimental study and simulation of transformation induced plasticity, and multiphase behaviour of the 16MND5 vessel steel under aniso-thermal multiaxial loading

International Nuclear Information System (INIS)

Coret, M.

2001-01-01

This work deals with the aniso-thermal multiphase behaviour of the French vessel steel and more specially about the transformation plasticity in the cases of multiaxial non-proportional loadings paths. The first part of this report is devoted to the presentation of a high temperature tension-torsion experimental device enable of obtaining a large range of cooling rate. This experimental set-up is used to explore the transformation plasticity under proportional or non-proportional loading paths, during austenitic, bainitic and martensitic transformations. The results of the tests are compared to the Leblond's model. In the last part, we propose a two-scale behaviour model in which the type of each phase behaviour can be different. This meso-model is finally used to simulate two real tests on structures. (author) [fr

Effect of dew point on the formation of surface oxides of twinning-induced plasticity steel

International Nuclear Information System (INIS)

Kim, Yunkyum; Lee, Joonho; Shin, Kwang-Soo; Jeon, Sun-Ho; Chin, Kwang-Geun

2014-01-01

The surface oxides of twinning-induced plasticity (TWIP) steel annealed at 800 °C for 43 s were investigated using transmission electron microscopy. During the annealing process, the oxygen potential was controlled by adjusting the dew point in a 15%H 2 –N 2 gas atmosphere. It was found that the type of surface oxides formed and the thickness of the oxide layer were determined by the dew point. In a gas mixture with a dew point of − 20 °C, a MnO layer with a thickness of ∼ 100 nm was formed uniformly on the steel surface. Under the MnO layer, a MnAl 2 O 4 layer with a thickness of ∼ 15 nm was formed with small Mn 2 SiO 4 particles that measured ∼ 70 nm in diameter. Approximately 500 nm below the MnAl 2 O 4 layer, Al 2 O 3 was formed at the grain boundaries. On the other hand, in a gas mixture with a dew point of − 40 °C, a MnAl 2 O 4 layer with a thickness of ∼ 5 nm was formed on most parts of the surface. On some parts of the surface, Mn 2 SiO 4 particles were formed irregularly up to a thickness of ∼ 50 nm. Approximately 200 nm below the MnAl 2 O 4 layer, Al 2 O 3 was found at the grain boundaries. Thermodynamic calculations were performed to explain the experimental results. The calculations showed that when a O2 > ∼ 1.26 × 10 −28 , MnO, MnAl 2 O 4 , and Mn 2 SiO 4 can be formed together, and the major oxide is MnO. When a O2 is in the range of 1.26 × 10 −28 –2.51 × 10 −31 , MnO is not stable but MnAl 2 O 4 is the major oxide. When a O2 < ∼ 2.51 × 10 −31 , only Al 2 O 3 is stable. Consequently, the effective activity of oxygen is considered the dominant factor in determining the type and shape of surface oxides of TWIP steel. - Highlights: • The surface oxides of TWIP steel annealed at 800 °C were investigated using TEM. • The surface oxides were determined by the dew point during the annealing process. • The activity of oxygen is the major factor determining the oxides of TWIP steel

Ageing and life prediction of cast duplex stainless steel components

International Nuclear Information System (INIS)

Chung, H.M.

1992-01-01

Cast duplex stainless steels, used extensively in nuclear, chemical and petroleum industries because of higher strength, better weldability, higher resistance to stress corrosion cracking, and soundness of casting, are susceptible to thermal aging embrittlement during service at temperatures as low as ∼250 o C. Recent advances in understanding the aging mechanisms, kinetics, and mechanical properties are presented, with emphasis on application of the material in safety-significant components in a nuclear reactor. Aging embrittlement is primarily due to spinodal decomposition of ferrite involving segregation of Fe, Cr, and Ni, and precipitation of M 23 C 6 on ferrite-austenite boundaries or in ferrite. Aging kinetics are strongly influenced by synergistic effects of other metallurgical reactions that occur in parallel with the spinodal decomposition, i.e. clustering of Ni, Mo, and Si and G-phase precipitation in ferrite. A number of methods are outlined for estimating end-of-life aging, depending on several factors such as degree of permissible conservatism, availability of component archive material, and methods of estimating and verifying the activation energy of aging. (Author)

Welding of AA1050 aluminum with AISI 304 stainless steel by rotary friction welding process

OpenAIRE

Alves, Eder Paduan; Piorino Neto, Francisco; An, Chen Ying

2010-01-01

Abstract: The purpose of this work was to assess the development of solid state joints of dissimilar material AA1050 aluminum and AISI 304 stainless steel, which can be used in pipes of tanks of liquid propellants and other components of the Satellite Launch Vehicle. The joints were obtained by rotary friction welding process (RFW), which combines the heat generated from friction between two surfaces and plastic deformation. Tests were conducted with different welding process parameters. The ...

The Plastic Tension Field Method

DEFF Research Database (Denmark)

Hansen, Thomas

2005-01-01

This paper describes a calculation method for steel plate girders with transverse web stiffeners subjected to shear. It may be used for predicting the failure load or, as a design method, to determine the optimal amount of internal web stiffeners. The new method is called the plastic tension field...... method. The method is based on the theory of plasticity and is analogous to the so-called diagonal compression field method developed for reinforced concrete beams with transverse stirrups, which is adopted in the common European concrete code (Eurocode 2). Many other theories have been developed...

Effects of air blast on power plant structures and components

International Nuclear Information System (INIS)

Kot, C.A.; Valentin, R.A.; McLennan, D.A.; Turula, P.

1978-10-01

The effects of air blast from high explosives detonation on selected power plant structures and components are investigated analytically. Relying on a synthesis of state of the art methods estimates of structural response are obtained. Similarly blast loadings are determined from compilations of experimental data reported in the literature. Plastic-yield line analysis is employed to determine the response of both concrete and steel flat walls (plates) under impulsive loading. Linear elastic theory is used to investigate the spalling of concrete walls and mode analysis methods predict the deflection of piping. The specific problems considered are: the gross deformation of reinforced concrete shield and containment structures due to blast impulse, the spalling of concrete walls, the interaction or impact of concrete debris with steel containments and liners, and the response of exposed piping to blast impulse. It is found that for sufficiently close-in detonations and/or large explosive charge weights severe damage or destruction will result. This is particularly true for structures or components directly exposed to blast impulse

Austenite stability in TRIP steels studied by synchrotron radiation

NARCIS (Netherlands)

Blondé, R.

2014-01-01

TRIP steel is a material providing great mechanical properties. Such steels show a good balance between high-strength and ductility, not only as a result of the fine microstructure, but also because of the well-known TRIP effect. The Transformation Induced-Plasticity (TRIP) phenomenon is the

Experimental study of plastic responses of pipe elbows

International Nuclear Information System (INIS)

Greenstreet, W.L.

1978-01-01

Load-deflection responses were determined experimentally for sixteen 152.4-mm (6-in.) (nominal) commercial carbon steel pipe elbows and four 152.4-mm (6-in.) stainless steel elbows. Each specimen was loaded with an external force of sufficient magnitude to produce predominantly plastic response. The influences of bend radius and wall thickness were studied, as well as the effect of internal prssure on load-deflection behavior. Comparisons of results from stainless steel and from carbon steel elbows indicate differences in responses attributable to material differences. The results were interpreted in terms of limit analysis concepts, and collapse loads were determined. Trends given by the collapse loads are identified and discussed

Challenges in Special Steel Making

Science.gov (United States)

Balachandran, G.

2018-02-01

Special bar quality [SBQ] is a long steel product where an assured quality is delivered by the steel mill to its customer. The bars have enhanced tolerance to higher stress application and it is demanded for specialised component making. The SBQ bars are sought for component making processing units such as closed die hot forging, hot extrusion, cold forging, machining, heat treatment, welding operations. The final component quality of the secondary processing units depends on the quality maintained at the steel maker end along with quality maintained at the fabricator end. Thus, quality control is ensured at every unit process stages. The various market segments catered to by SBQ steel segment is ever growing and is reviewed. Steel mills need adequate infrastructure and technological capability to make these higher quality steels. Some of the critical stages of processing SBQ and the critical quality maintenance parameters at the steel mill in the manufacture has been brought out.

Room temperature elastic--plastic response of thin-walled tubes subjected to nonradial combinations of axial and torsional loadings

International Nuclear Information System (INIS)

Liu, K.C.

1975-01-01

Two tubular specimens of type 304 stainless steel with uniform thin walls were subjected to a program of segmental combined tension/compression and torsion loadings at room temperature. A proportional, or radial, loading into the plastic range was initially applied to each specimen. Two nonproportional (nonradial) loadings along straight line segments for which neither the loading paths nor their linear extrapolations passed through the origin of the stress space were then applied. The axial and torsional stress-strain curves for these segmental prestress loadings were plotted. Hence, the stress-strain response characteristics for nonproportional loadings as well as for proportional loading can be studied. In addition, the axial and torsional plastic strain components were calculated, and the total plastic strain trajectories were plotted in a plastic strain space. Finally, using results from a detailed study of yield surfaces, which was performed for the first specimen, a spectrum of initial and subsequent yield curves corresponding to the segmental prestress loadings is presented. (U.S.)

An Assessment of the Ductile Fracture Behavior of Hot Isostatically Pressed and Forged 304L Stainless Steel

Science.gov (United States)

Cooper, A. J.; Smith, R. J.; Sherry, A. H.

2017-05-01

Type 300 austenitic stainless steel manufactured by hot isostatic pressing (HIP) has recently been shown to exhibit subtly different fracture behavior from that of equivalent graded forged steel, whereby the oxygen remaining in the component after HIP manifests itself in the austenite matrix as nonmetallic oxide inclusions. These inclusions facilitate fracture by acting as nucleation sites for the initiation, growth, and coalescence of microvoids in the plastically deforming austenite matrix. Here, we perform analyses based on the Rice-Tracey (RT) void growth model, supported by instrumented Charpy and J-integral fracture toughness testing at ambient temperature, to characterize the degree of void growth ahead of both a V-notch and crack in 304L stainless steel. We show that the hot isostatically pressed (HIP'd) 304L steel exhibits a lower critical void growth at the onset of fracture than that observed in forged 304L steel, which ultimately results in HIP'd steel exhibiting lower fracture toughness at initiation and impact toughness. Although the reduction in toughness of HIP'd steel is not detrimental to its use, due to the steel's sufficiently high toughness, the study does indicate that HIP'd and forged 304L steel behave as subtly different materials at a microstructural level with respect to their fracture behavior.

Effect of ultrafine grain on tensile behaviour and corrosion resistance of the duplex stainless steel.

Science.gov (United States)

Jinlong, Lv; Tongxiang, Liang; Chen, Wang; Limin, Dong

2016-05-01

The ultrafine grained 2205 duplex stainless steel was obtained by cold rolling and annealing. The tensile properties were investigated at room temperature. Comparing with coarse grained stainless steel, ultrafine grained sample showed higher strength and plasticity. In addition, grain size changed deformation orientation. The strain induced α'-martensite was observed in coarse grained 2205 duplex stainless steel with large strain. However, the grain refinement inhibited the transformation of α'-martensite;nevertheless, more deformation twins improved the strength and plasticity of ultrafine grained 2205 duplex stainless steel. In addition, the grain refinement improved corrosion resistance of the 2205 duplex stainless steel in sodium chloride solution. Copyright © 2016 Elsevier B.V. All rights reserved.

Deformation mechanism maps for pure iron, corrosion resistant austenitic steels and a low-alloy carbon steel

International Nuclear Information System (INIS)

Frost, H.Y.; Ashby, M.F.

1980-01-01

Principles of construction of deformation mechanisms charts for iron base alloys are presented. Deformation mechanisms charts for pure iron, 316 and 314 stainless steels, a ferritic steel with 1% Cr, Mo, V are given, examples of the charts application being provided. The charts construction is based, when it is possible, on the state equations, deduced from theoretical models and satisfying experimental data. The charts presented should be considered as an attempt to unite the main regularities of the theory of dislocations and diffusion with the observed experimental picture of plastic deformation and creep of commercial steels [ru

Handbook of Plastic Welding

DEFF Research Database (Denmark)

Islam, Aminul

The purpose of this document is to summarize the information about the laser welding of plastic. Laser welding is a matured process nevertheless laser welding of micro dimensional plastic parts is still a big challenge. This report collects the latest information about the laser welding of plastic...... materials and provides an extensive knowhow on the industrial plastic welding process. The objectives of the report include: - Provide the general knowhow of laser welding for the beginners - Summarize the state-of-the-art information on the laser welding of plastics - Find the technological limits in terms...... of design, materials and process - Find the best technology, process and machines adaptive to Sonion’s components - Provide the skills to Sonion’s Design Engineers for successful design of the of the plastic components suitable for the laser welding The ultimate goal of this report is to serve...

Wood-plastic combination

International Nuclear Information System (INIS)

Schaudy, R.

1978-02-01

A review on wood-plastic combinations is given including the production (wood and plastic component, radiation hardening, curing), the obtained properties, present applications and prospects for the future of these materials. (author)

Selection of pipeline steels with an engineering fracture mechanical analysis

Energy Technology Data Exchange (ETDEWEB)

Stenbacka, N [Swedish State Power Board, Vaellingby

1985-01-01

Selection of pipeline steels is discussed on the basis of two mutually independent failure mechanisms: elastic fracture and plastic collapse. The presentation is restricted to axial flaws. A formal analysis shows that brittle fracture in modern pipelines has no high priority in design, since steels used today have a high fracture toughness. Instead, a case of practical concern is tha plastic collapse mode, where failure is flow stress controlled. Conditions governing this design case are specified. In conjunction with this, criterions for material selection with regard to fracture toughness is presented.

Dynamic characteristics of automotive steel sheets

Directory of Open Access Journals (Sweden)

M. Mihaliková

2016-10-01

Full Text Available The aim of this experimental research was to perform an analysis of deformation characteristics on two different types of steel: IF steel, and micro-alloyed steel were used automotive industry. For that purpose changes of properties of these materials were carried out by static 10-3 · s-1 and dynamic 103 · s-1 strain rate assess its plastic properties. Vickers micro hardness test was carried out by the static and dynamic loading condition and describes different hardness distribution. The higher strain hardening of materials was obtained too that was confirmed by distribution of dislocations.

Mechanical and barrier properties of starch-based films plasticized with two- or three component deep eutectic solvents.

Science.gov (United States)

Zdanowicz, Magdalena; Johansson, Caisa

2016-10-20

The aim of this work was to prepare two- and three-components deep eutectic solvents (DES) and investigate their potential as starch plasticizers. Starch/DES films were prepared via casting method. Mechanical properties, water vapor- and oxygen transmission rates were measured; additionally contact angle and moisture sorption were determined and FTIR analysis was applied on the films. Native potato starch and hydroxypropylated and oxidized starch (HOPS) with common plasticizers (e.g. polyols, urea) and DES were studied. Moreover, influence of three methods of DES introduction and concentration of plasticizer on the films properties were compared. HOPS films were prepared by two methods: as non-cured and cured samples. Some of DESs containing citrate anion exhibited crosslinking ability of polysaccharide matrix. Non-cured HOPS/DES films exhibited more favourable mechanical and barrier properties than cured analogue films. Samples prepared with unmodified potato starch had higher mechanical and barrier properties than films made with HOPS. Starch-based films plasticized with novel DESs with parallel crosslinking activity exhibited satisfactory mechanical and barrier properties. Copyright © 2016 Elsevier Ltd. All rights reserved.

Rotation capacity of self-compacting steel fiber reinforced concrete

NARCIS (Netherlands)

Schumacher, P.

2006-01-01

Steel fiber reinforced concrete (SFRC) has been used in segmental tunnel linings in the past years. In order to investigate the effect of steel fibers on the rotation capacity of plastic hinges in self-compacting concrete (SCC) the effect of the addition of fibers to SCC in compression, tension and

Activation volume of martensitic ODS steel

Energy Technology Data Exchange (ETDEWEB)

Kim, D. W.; Noh, S.; Kim, T. K. [Korea Atomic Energy Research Institute, Daejeon (Korea, Republic of)

2016-10-15

Apparent activation volume as a function of temperature is 86b{sup 3}-42b{sup 3}. Activation volume decreases with increasing temperature. Activation volume changes scarcely with decreasing strain rate. Strain rate sensitivity increases with increasing temperature and decreasing strain rate. Nano-sized oxide dispersion strengthened (ODS) martensitic steel has a high strength, low thermal expansion coefficient, high thermal conductivity, and a good swelling resistance. Martensitic ODS steel is a candidate material for fuel cladding of sodium cooled fast breeder reactor (SFR). The plastic flow stress is determined through the interaction of dislocations with the obstacles encountered inside lattice. Dislocation movement through the lattice or past an obstacle requires surmounting of the energy barrier by a combination of applied stress and thermal activation. The plastic deformation of materials is a thermally activated process dependent upon time, temperature, and strain rate. Characterization of the rate controlling mechanism for plastic deformation due to dislocation motion in crystalline materials is done by the assessment of activation volume based on thermal activation analysis.

Microstructural evolution and deformation behavior of twinning-induced plasticity (TWIP) steel during wire drawing

International Nuclear Information System (INIS)

Hwang, Joong-Ki; Yi, Il-Cheol; Son, Il-Heon; Yoo, Jang-Yong; Kim, Byoungkoo; Zargaran, A.; Kim, Nack J.

2015-01-01

The effect of wire drawing on the microstructural evolution and deformation behavior of Fe–Mn–Al–C twinning-induced plasticity (TWIP) steel has been investigated. The inhomogeneities of the stress state, texture, microstructure, and mechanical properties were clarified over the cross section of drawn wire with the aid of numerical simulation, Schmid factor analysis, and electron backscatter diffraction (EBSD) techniques. The analysis of texture in drawn wire shows that a mixture of <111> and <100> fiber texture was developed with strain; however, the distribution of <111> and <100> fibers was inhomogeneous along the radial direction of wire due to uneven strain distribution and different stress state along the radial direction. It has also been shown that the morphology, volume fraction, and variant system of twins as well as twinning rate were dependent on the imposed stress state. The surface area was subjected to larger strain and more complex stress state involving compression, shear, and tension than the center area, resulting in a larger twin volume fraction and more twin variants in the former than in the latter at all the strain levels. While the surface area was saturated with twins at an early stage of drawing, the center area was not saturated with twins even at fracture, implying that the fracture of wire were initiated at the surface area because of the exhaustion of ductility due to twinning. Based on these results, it is suggested that imposing a uniform strain distribution along the radial direction of wire by the control of processing conditions such as die angle and amount of reduction per pass is necessary to increase the drawing limit of TWIP steel

Steel

International Nuclear Information System (INIS)

Zorev, N.N.; Astafiev, A.A.; Loboda, A.S.; Savukov, V.P.; Runov, A.E.; Belov, V.A.; Sobolev, J.V.; Sobolev, V.V.; Pavlov, N.M.; Paton, B.E.

1977-01-01

Steels also containing Al, N and arsenic, are suitable for the construction of large components for high-power nuclear reactors due to their good mechanical properties such as good through-hardening, sufficiently low brittleness conversion temperature and slight displacement of the latter with neutron irradiation. Defined steels and their properties are described. (IHOE) [de

Rapid discrimination of plastic packaging materials using MIR spectroscopy coupled with independent components analysis (ICA).

Science.gov (United States)

Kassouf, Amine; Maalouly, Jacqueline; Rutledge, Douglas N; Chebib, Hanna; Ducruet, Violette

2014-11-01

Plastic packaging wastes increased considerably in recent decades, raising a major and serious public concern on political, economical and environmental levels. Dealing with this kind of problems is generally done by landfilling and energy recovery. However, these two methods are becoming more and more expensive, hazardous to the public health and the environment. Therefore, recycling is gaining worldwide consideration as a solution to decrease the growing volume of plastic packaging wastes and simultaneously reduce the consumption of oil required to produce virgin resin. Nevertheless, a major shortage is encountered in recycling which is related to the sorting of plastic wastes. In this paper, a feasibility study was performed in order to test the potential of an innovative approach combining mid infrared (MIR) spectroscopy with independent components analysis (ICA), as a simple and fast approach which could achieve high separation rates. This approach (MIR-ICA) gave 100% discrimination rates in the separation of all studied plastics: polyethylene terephthalate (PET), polyethylene (PE), polypropylene (PP), polystyrene (PS) and polylactide (PLA). In addition, some more specific discriminations were obtained separating plastic materials belonging to the same polymer family e.g. high density polyethylene (HDPE) from low density polyethylene (LDPE). High discrimination rates were obtained despite the heterogeneity among samples especially differences in colors, thicknesses and surface textures. The reproducibility of the proposed approach was also tested using two spectrometers with considerable differences in their sensitivities. Discrimination rates were not affected proving that the developed approach could be extrapolated to different spectrometers. MIR combined with ICA is a promising tool for plastic waste separation that can help improve performance in this field; however further technological improvements and developments are required before it can be applied

Influence of isothermal thermomechanical treatment on structure and properties of structural steels

International Nuclear Information System (INIS)

Smirnov, M.A.; Kaletin, A.Yu.; Schastlivthev, V.M.; Kaletina, Yu.V.

1997-01-01

A study is made into the structure and mechanical properties of steel 35KhGSA and 37KhN3A after isothermal hardening resulting in bainitic structure formation as well as after low-temperature thermomechanical treatment (LTTMT) combining the plastic deformation at the temperature of bainitic transformation and subsequent isothermal hardening. It is shown that LTTMT permits and essential enhancement of strength properties in steel 35KhGSA, high plasticity and impact strength being reserved. This is associated with bainitic structure refinement. In steel 37KhN3A the process of carbide formation takes place along with bainitic transformation, and LTTMT results in lesser strengthening. LTTMT is fount to not practically affect the tendency of structural steels to bainitic brittleness. This treatment promotes some shift of brittleness manifestation to lower temperatures

Corrosion fatigue behaviors of steel wires used in coalmine

International Nuclear Information System (INIS)

Wang, Songquan; Zhang, Dekun; Chen, Kai; Xu, Linmin; Ge, Shirong

2014-01-01

Highlights: • The CF life of steel wire in acid solution is the shortest. • The fatigue source zone showed dimple morphology when coupled with anode potential. • The area of dimple increases with the increase of the applied anode potential. • The strong cathode potential cannot reduce the CF life of the smooth steel wire. • The hydrogen impacted mainly on the plastic deformation of the wire surface. - Abstract: The corrosion fatigue (CF) behaviors of the mining steel wire in different solutions at different applied polarization potentials were investigated in this paper. The surfaces and fracture morphologies of the steel wire at different applied potentials were observed by scanning electron microscope (SEM). The results showed that the CF life of steel wire in acid solution is the shortest. Moreover, the strong anodic polarization potential greatly reduced the CF life of steel wire, while the strong cathode potential did not reduce the CF life. For the smooth steel wire, the hydrogen impacted mainly on the plastic deformation of the wire surface. There was obvious dimple in the fatigue source zone of the wire when coupled with anode potential, and the area of the dimple increased with the increase of the applied anode potential. Conversely, the fatigue source zone of the fracture was relatively smooth at cathode polarization potential, which indicated that the crack propagation followed the mechanism of hydrogen induced cracking

Mechanical Properties and Fractographic Analysis of High Manganese Steels After Dynamic Deformation Tests

Directory of Open Access Journals (Sweden)

Jabłońska M.B.

2014-10-01

Full Text Available Since few years many research centres conducting research on the development of high-manganese steels for manufacturing of parts for automotive and railway industry. Some of these steels belong to the group of AHS possessing together with high strength a great plastic elongation, and an ideal uniform work hardening behavior. The article presents the dynamic mechanical properties of two types of high manganese austenitic steel with using a flywheel machine at room temperature with strain rates between 5×102÷3.5×103s?–1. It was found that the both studied steels exhibit a high sensitivity Rm to the strain rate. With increasing the strain rate from 5×102 to 3.5×103s?–1 the hardening dominates the process. The fracture analysis indicate that after dynamic test both steel is characterized by ductile fracture surfaces which indicate good plasticity of investigated steels.

Retrofit of hollow concrete masonry infilled steel frames using glass fiber reinforced plastic laminates

Science.gov (United States)

Hakam, Zeyad Hamed-Ramzy

2000-11-01

This study focuses on the retrofit of hollow concrete masonry infilled steel frames subjected to in-plane lateral loads using glass fiber reinforced plastic (GFRP) laminates that are epoxy-bonded to the exterior faces of the infill walls. An extensive experimental investigation using one-third scale modeling was conducted and consisted of two phases. In the first phase, 64 assemblages, half of which were retrofitted, were tested under various combined in-plane loading conditions similar to those which different regions of a typical infill wall are subjected to. In the second phase, one bare and four masonry-infilled steel frames representative of a typical single-story, single-bay panel were tested under diagonal loading to study the overall behavior and the infill-frame interaction. The relative infill-to-frame stiffness was varied as a test parameter by using two different steel frame sections. The laminates altered the failure modes of the masonry assemblages and reduced the variability and anisotropic nature of the masonry. For the prisms which failed due to shear and/or mortar joint slip, significant strength increases were observed. For those exhibiting compression failure modes, a marginal increase in strength resulted. Retrofitting the infilled frames resulted in an average increase in initial stiffness of two-fold compared to the unretrofitted infilled frames, and seemed independent of the relative infill-to-frame stiffness. However, the increase in the load-carrying capacity of the retrofitted frames compared to the unretrofitted counterparts was higher for those with the larger relative infill-to-frame stiffness parameter. Unlike the unretrofitted infill walls, the retrofitted panels demonstrated almost identical failure modes that were characterized as "strictly comer crushing" in the vicinity of the loaded comers whereas no signs of distress were evident throughout the remainder of the infill. The laminates also maintained the structural integrity of

Effect of temperature and aluminium additions on the mechanical properties of the 13% chromium ferrite stainless steels

International Nuclear Information System (INIS)

Martins, S.

1975-01-01

The potential interest of the ferritic stainless steels as component materials for nuclear power reactors led to investigate how aluminium influences the mechanical properties of 13% chromium ferritic stainless steels between room temperature and about 700 0 C. Nominal 13% chromium and 0.04 to 0.08% carbon ferritic stainless steels containing 0, 0.13, 2.19 and 4.15% aluminium, respectively, were obtained by vacuum remelting of a commercial martensitic-ferritic stainless steel and suitable additions of aluminium. After successive rolling operations and recrystallizations performed in order to obtain final 0.5 mm thick sheets with similar average grain sizes the specimens of the above mentioned steels were tested in a tensile test Instron machine, with a constant strain rate (approximately equal to 1.6 x 10 -3 min -1 ), at room temperature, 140, 265, 415, 565 and 715 0 C. The results obtained show that strengthening by aluminium is strongly temperature dependent. At 265 0 C all the steels presentes serrated plastic deformation (Portevin-Le Chatelier effect), which is attributed to interactions of the interstitial and substitutional solute atoms with dislocations in the body centered cubic structure. Flow stress drops were still observed at 465 0 C, although the tests performed at 565 and 715 0 C showed work-softening of the materials and total absence of serrations. Stress relaxation tests at room temperature yielded values of the apparent activation volumes, which are scattered between about 100 and 130 b 3 (b-Burgers vector), being almost constant with stress, strain and aluminium content. Therefore, although aluminium appreciably strengthens the 13% chromium steel, the behaviour summarized suggests that the mechanism controlling plastic deformation at room temperature is the same for all the tested steels, the values of the apparent activitation volumes being probably determined by the interstitial content. Stress relaxation tests at 20, 75, 140 and 265 0 C for

Elastic-plastic analysis of fracture mechanics test specimens. Part 2

International Nuclear Information System (INIS)

Talja, H.; Wallin, K.

1984-12-01

This is second part of the report of the research program 'Comparisons between computational and experimental elastic-plastic results' started at the Technical Research Centre of Finland in 1981. The first part of the research program was reported earlier and contained a two dimensional linear elastic finite element analysis of four specimen geometries (CT, RCT, ASTM-3P and Charpy-V) and testing and elastic-plastic analysis of the specimen (EGF71; 1TCT, material A 542). In this report the second part of the program containing the testing and 2-D elastic-plastic analyses of five specimens is described. The four specimen geometries mentioned above and two different materials (stainless steel AISI 304 and ferrite pressure vessel steel A533B) are considered. The following comparisons are presented in the report: load vs. load displacement curves, J-integral, crack opening displacement (COD), J vs. COD and the size of the plastic zone. The agreement between the computational and experimental results is quite good. Complete agreement can be achieved only with 3-dimensional calculation models. (author)

Laser direct joining of metal and plastic

International Nuclear Information System (INIS)

Katayama, Seiji; Kawahito, Yousuke

2008-01-01

We have developed an innovative rapid laser direct joining process of metal and plastic lap plates without adhesives or glues. The joints made between a Type 304 stainless steel plate and a polyethylene terephthalate (PET) plastic sheet of 30 mm width possessed tensile shear loads of about 3000 N. Transmission electron microscope photographs of the joint demonstrated that Type 304 and the PET were bonded on the atomic, molecular or nanostructural level through a Cr oxide film

The effects of temperature and strain rate on the dynamic flow behaviour of different steels

International Nuclear Information System (INIS)

Lee, W.-S.; Liu, C.-Y.

2006-01-01

A compressive type split-Hopkinson pressure bar is utilized to compare the impact plastic behaviour of three steels with different levels of carbon content. S15C low carbon steel, S50C medium alloy heat treatable steel (abbreviated hereafter to medium carbon steel) and SKS93 tool steel with a high carbon and low alloy content (abbreviated hereafter to high carbon steel) are tested under strain rates ranging from 1.1 x 10 3 s -1 to 5.5 x 10 3 s -1 and temperatures ranging from 25 to 800 deg. C. The effects of the carbon content, strain rate and temperature on the mechanical responses of the three steels are evaluated. The microstructures of the impacted specimens are studied using a transmission electron microscope (TEM). It is found that an increased carbon content enhances the dynamic flow resistance of the three steels. Additionally, the flow stress increases with strain and strain rate in every case. A thermal softening effect is identified in the plastic behaviour of the three steels. The activation energy, ΔG * , varies as a function of the strain rate and temperature, but is apparently insensitive to the carbon content level. The present study identifies maximum ΔG * values of 58 kJ/mol for the S15C low carbon steel, 54.9 kJ/mol for the S50C medium carbon steel, and 56.4 kJ/mol for the SKS93 high carbon steel. A Zerilli-Armstrong BCC constitutive model with appropriate coefficients is applied to describe the high strain rate plastic behaviours of the S15C, S50C and SKS93 steels. The errors between the calculated stress and the measured stress are found to be less than 5%. The microstructural observations reveal that the dislocation density and the degree of dislocation tangling increase with increasing strain rate in all three steels. Additionally, the TEM observations indicate that a higher strain rate reduces the size of the dislocation cells. The annihilation of dislocations occurs more readily at elevated temperatures. The square root of the dislocation

Effect of Continuous Galvanizing Heat Treatments on the Microstructure and Mechanical Properties of High Al-Low Si Transformation Induced Plasticity Steels

Science.gov (United States)

Bellhouse, E. M.; McDermid, J. R.

2010-02-01

Heat treatments were performed using an isothermal bainitic transformation (IBT) temperature compatible with continuous hot-dip galvanizing on two high Al-low Si transformation induced plasticity (TRIP)-assisted steels. Both steels had 0.2 wt pct C and 1.5 wt pct Mn; one had 1.5 wt pct Al and the other had 1 wt pct Al and 0.5 wt pct Si. Two different intercritical annealing (IA) temperatures were used, resulting in intercritical microstructures of 50 pct ferrite (α)-50 pct austenite (γ) and 65 pct α-35 pct γ. Using the IBT temperature of 465 °C, five IBT times were tested: 4, 30, 60, 90, and 120 seconds. Increasing the IBT time resulted in a decrease in the ultimate tensile strength (UTS) and an increase in the uniform elongation, yield strength, and yield point elongation. The uniform elongation was higher when using the 50 pct α-50 pct γ IA temperature when compared to the 65 pct α-35 pct γ IA temperature. The best combinations of strength and ductility and their corresponding heat treatments were as follows: a tensile strength of 895 MPa and uniform elongation of 0.26 for the 1.5 pct Al TRIP steel at the 50 pct γ IA temperature and 90-second IBT time; a tensile strength of 880 MPa and uniform elongation of 0.27 for the 1.5 pct Al TRIP steel at the 50 pct γ IA temperature and 120-second IBT time; and a tensile strength of 1009 MPa and uniform elongation of 0.22 for the 1 pct Al-0.5 pct Si TRIP steel at the 50 pct γ IA temperature and 120-second IBT time.

Theoretical and practical aspects of improving the durability of steel reinforcement in transport designs, using passivation and plasticizing chemical additives

Science.gov (United States)

Velichko, Evgenij; Talipov, Linar

2017-10-01

The article deals with the problem of steel reinforcement corrosion in reinforced concrete structures exposed to aggressive media, in particular in reinforced concrete construction of transport infrastructure, in snowy areas, and subject to the influence of chlorides contained in applied deicing agents. Basic schemes for preventing the reinforcement corrosion in reinforced-concrete structures have been considered and analyzed. Prospects of primary protection against corrosion of reinforcement by introducing chemical additives with plasticizing/passivating action in a concrete mixture with mixing water have been considered in detail. The physical/chemical mechanism of the protective action of a superplasticizer together with a passivator has been highlighted.

Investigations on fuel can plastic deformations

International Nuclear Information System (INIS)

Boutard, J.L.; Dupouy, J.M.

1979-01-01

To the extent where the elongation of claddings differs from the mean swelling, the diametral plastic deformation can include, apart from that due to fission gases or the mechanical oxide-cladding interaction, contributions due to swelling prevented along the axis or to growth phenomena. The high thermal activation of the creep of hyper quenched steel unlike cold rolled steel, gives rise to the problem of a contribution to creep in the reactor other than the term SIPA. The impact of mechanisms of diffusion deformation on the boundary decohesion criteria is discussed in conclusion [fr

Study of 16KhSN high strength steel in different structural states and under working conditions

International Nuclear Information System (INIS)

Skudnov, V.A.; Vorob'ev, I.A.; Kutyajkin, V.G.; Bugrov, Yu.V.

1985-01-01

A study was made on the effect of deformation degree (up to 60%) during reducing, drawing and heat treatment (annealing at 750 deg C), quenching from 930 deg C and tempering at 350 deg C) on strength, plasticity, hardening degree, notch sensitivity, density and elasticity characteristics of the steel. The effect of test temperature (from-196 up to 1000 deg C) on tensile strength and plasticity was studied as well. It was established that drawing and reducing of 16KhSN steel in annealed state with strain degrees of up to 60% results to increase of strength characteristics 1.7...2.3 times and decrease of plasticity characteristics by 15...23%, strain hardening coefficient - 2.2 times and the maximum strain energy - by 80 MJ/m 3 . Hardening heat treatment (quenching from 930 deg C+temperating at 350 deg C) affects on mechanical properties of 16KhSN steel in much the same way as cold working, but strength characteristics of heat-treated steel increase 2.6...3.6 times and the maximum strain energy grows by 640 MJ/m 3 . Systematic data on the effect of temperature (-196...1000 deg C) and tensile rate (4 mm/min...5m/s) on strength and plasticity of 16KhSN steel in annealed state were obtained

Comparative assessment of the microhardness and plastic degradation mechanism of deposited modulated coatings on mild steel

Science.gov (United States)

Fayomi, O. S. I.; Anawe, P. A. L.; Inegbenebor, A. O.; Udoye, N. E.

2018-05-01

Zinc based coatings modified with aluminium and tin inclusions were electrodeposited in chloride zinc sulfate electrolytes containing a metallic powder of titanium. It was found that presence of these particulates is suitable to obtain ZnAlSn-Ti composites coating that could help increase the microhardnesss characteristics and wear properties. The hardness and wear properties of the deposited coatings were examined with diamond base micro-hardness tester and CETR reciprocating sliding tester respectively. The structural properties were examined with the help of scanning electron microscope. It was observed that structural coating surface impact on the hardness propagation with increases from 33.4 to 299 kgf mm-2 (HVN40), and shows a considerably higher wear resistance from 2.351g/min to 0.002g/min. It is obvious that plastic deformation of the working steel structure is dependent on protective coating and the concentration of the individual particulate.

Effect of dew point on the formation of surface oxides of twinning-induced plasticity steel

Energy Technology Data Exchange (ETDEWEB)

Kim, Yunkyum [Department of Materials Science and Engineering, Korea University, Anam-Dong, Seongbuk-Gu, Seoul 136–713 (Korea, Republic of); Lee, Joonho, E-mail: joonholee@korea.ac.kr [Department of Materials Science and Engineering, Korea University, Anam-Dong, Seongbuk-Gu, Seoul 136–713 (Korea, Republic of); Shin, Kwang-Soo [Research Institute of Industrial Science and Technology, Pohang 790–600 (Korea, Republic of); Jeon, Sun-Ho; Chin, Kwang-Geun [POSCO Technical Research Laboratories, Gwangyang 545–090 (Korea, Republic of)

2014-03-01

The surface oxides of twinning-induced plasticity (TWIP) steel annealed at 800 °C for 43 s were investigated using transmission electron microscopy. During the annealing process, the oxygen potential was controlled by adjusting the dew point in a 15%H{sub 2}–N{sub 2} gas atmosphere. It was found that the type of surface oxides formed and the thickness of the oxide layer were determined by the dew point. In a gas mixture with a dew point of − 20 °C, a MnO layer with a thickness of ∼ 100 nm was formed uniformly on the steel surface. Under the MnO layer, a MnAl{sub 2}O{sub 4} layer with a thickness of ∼ 15 nm was formed with small Mn{sub 2}SiO{sub 4} particles that measured ∼ 70 nm in diameter. Approximately 500 nm below the MnAl{sub 2}O{sub 4} layer, Al{sub 2}O{sub 3} was formed at the grain boundaries. On the other hand, in a gas mixture with a dew point of − 40 °C, a MnAl{sub 2}O{sub 4} layer with a thickness of ∼ 5 nm was formed on most parts of the surface. On some parts of the surface, Mn{sub 2}SiO{sub 4} particles were formed irregularly up to a thickness of ∼ 50 nm. Approximately 200 nm below the MnAl{sub 2}O{sub 4} layer, Al{sub 2}O{sub 3} was found at the grain boundaries. Thermodynamic calculations were performed to explain the experimental results. The calculations showed that when a{sub O2} > ∼ 1.26 × 10{sup −28}, MnO, MnAl{sub 2}O{sub 4}, and Mn{sub 2}SiO{sub 4} can be formed together, and the major oxide is MnO. When a{sub O2} is in the range of 1.26 × 10{sup −28}–2.51 × 10{sup −31}, MnO is not stable but MnAl{sub 2}O{sub 4} is the major oxide. When a{sub O2} < ∼ 2.51 × 10{sup −31}, only Al{sub 2}O{sub 3} is stable. Consequently, the effective activity of oxygen is considered the dominant factor in determining the type and shape of surface oxides of TWIP steel. - Highlights: • The surface oxides of TWIP steel annealed at 800 °C were investigated using TEM. • The surface oxides were determined by the dew point

Material pre-conditioning effects on the creep behaviour of 316H stainless steel

International Nuclear Information System (INIS)

Mehmanparast, A.; Davies, C.M.; Dean, D.W.; Nikbin, K.

2013-01-01

Material pre-conditioning by, for example, pre-strain through component bending and welding is known to alter the creep deformation and creep crack growth (CCG) behaviour of 316H stainless steel. Experimental test data on the creep deformation and crack growth behaviour of 316H weldment compact tension specimens at 550 °C, where the starter defect was introduced into the heat affected zone (HAZ), have been compared to those of obtained from similar specimens manufactured from parent material, which had been subjected to 8% compressive plastic pre-strain at room temperature. Similar degrees of accelerated cracking behaviour compared to parent material, for given values of C*, were exhibited in both 316H HAZ and pre-compressed parent materials. This acceleration has been attributed to the influence of material hardening effects and the reduction of creep ductility in the pre-conditioned materials. These results are discussed in terms of the potential for using material pre-conditioning to assist in predicting the long term cracking behaviour of high temperature 316H stainless steel plant components from shorter term laboratory CCG tests

Performance Steel Castings

Science.gov (United States)

2012-09-30

system components to be built. Figure la shows the machine design . PSC-2012 Page 94 Glue Application Sheet Transfer Feed Elevator Figure la...Department of Defense such as cleats, ejection chutes , control arms, muzzle brakes, mortar components, clevises, tow bar clamps, ammo conveyor elements...Foundry and the members of Steel Founders’ Society of America. Abstract Weapon system designers and builders need advanced steel casting technology

An Overview of the Effects of Alloying Elements on the Properties of Lightweight Fe-(15-35) Mn-(5-12) Al-(0.3-1.2) C Steel

Science.gov (United States)

Xing, Jia; Wei, Yinghui; Hou, Lifeng

2018-04-01

In this review, the influences of alloying elements on the phase constitution, density, and stacking fault energy of Fe-(15-35) Mn-(5-12) Al-(0.3-1.2) C lightweight steel are discussed. The mechanical properties of austenite single-phase and austenite-ferrite dual-phase Fe-Mn-Al-C steels processed by different procedures are also statistically analyzed. The austenite single-phase steel was found to possess superior strength and plasticity. Three reasonable explanations for the mechanism of plastic deformation are presented, namely, shear band-induced plasticity, microband-induced plasticity, and slip band refinement-induced plasticity.

Thin-Walled CFST Columns for Enhancing Seismic Collapse Performance of High-Rise Steel Frames

Directory of Open Access Journals (Sweden)

Yongtao Bai

2017-01-01

Full Text Available This paper numerically studied the collapse capacity of high-rise steel moment-resisting frames (SMRFs using various width-to-thickness members subjected to successive earthquakes. It was found that the long-period component of earthquakes obviously correlates with the first-mode period of high-rises controlled by the total number of stories. A higher building tends to produce more significant component deterioration to enlarge the maximum story drift angle at lower stories. The width-to-thickness ratio of beam and column components overtly affects the collapse capacity when the plastic deformation extensively develops. The ratio of residual to maximum story drift angle is significantly sensitive to the collapse capacity of various building models. A thin-walled concrete filled steel tubular (CFST column is proposed as one efficient alternative to enhance the overall stiffness and deformation capacity of the high-rise SMRFs with fragile collapse performance. With the equivalent flexural stiffness, CFST-MRF buildings with thin-walled members demonstrate higher capacity to avoid collapse, and the greater collapse margin indicates that CFST-MRFs are a reasonable system for high-rises in seismic prone regions.

Modeling flow stress constitutive behavior of SA508-3 steel for nuclear reactor pressure vessels

Energy Technology Data Exchange (ETDEWEB)

Sun Mingyue, E-mail: mysun@imr.ac.cn [Shenyang National Laboratory for Materials Science, Institute of Metal Research, Chinese Academy of Sciences, 72 Wenhua Road, Shenyang 110016 (China); Luhan, Hao; Shijian, Li; Dianzhong, Li; Yiyi, Li [Shenyang National Laboratory for Materials Science, Institute of Metal Research, Chinese Academy of Sciences, 72 Wenhua Road, Shenyang 110016 (China)

2011-11-15

Highlights: > A series of flow stress constitutive equations for SA508-3 steel were successfully established. > The experimental results under different conditions have validated the constitutive equations. > An industrial application of the model was present to simulate a large conical shell forging process. - Abstract: Based on the measured stress-strain curves under different temperatures and strain rates, a series of flow stress constitutive equations for SA508-3 steel were firstly established through the classical theories on work hardening and softening. The comparison between the experimental and modeling results has confirmed that the established constitutive equations can correctly describe the mechanical responses and microstructural evolutions of the steel under various hot deformation conditions. We further represented a successful industrial application of this model to simulate a forging process for a large conical shell used in a nuclear steam generator, which evidences its practical and promising perspective of our model with an aim of widely promoting the hot plasticity processing for heavy nuclear components of fission reactors.

Nonlinear Progressive Collapse Analysis Including Distributed Plasticity

Directory of Open Access Journals (Sweden)

Mohamed Osama Ahmed

2016-01-01

Full Text Available This paper demonstrates the effect of incorporating distributed plasticity in nonlinear analytical models used to assess the potential for progressive collapse of steel framed regular building structures. Emphasis on this paper is on the deformation response under the notionally removed column, in a typical Alternate Path (AP method. The AP method employed in this paper is based on the provisions of the Unified Facilities Criteria – Design of Buildings to Resist Progressive Collapse, developed and updated by the U.S. Department of Defense [1]. The AP method is often used for to assess the potential for progressive collapse of building structures that fall under Occupancy Category III or IV. A case study steel building is used to examine the effect of incorporating distributed plasticity, where moment frames were used on perimeter as well as the interior of the three dimensional structural system. It is concluded that the use of moment resisting frames within the structural system will enhance resistance to progressive collapse through ductile deformation response and that it is conserative to ignore the effects of distributed plasticity in determining peak displacement response under the notionally removed column.

New process of co-coking of waste plastics and blend coal

Energy Technology Data Exchange (ETDEWEB)

Liao, H.; Yu, G.; Zhao, P. (and others) [Shougang Technical Research Institute, Beijing (China)

2006-07-01

To recycle and reuse waste plastics, as well as to get a new resource of coking, co-coking process of waste plastics and blend coal has been developed by Nippon Steel. However, the ratio of waste plastics in blend coal should be limited in the range of 1% to maintain the coke strength. This paper suggested a new process of co-coking of waste plastics and blend coal. The new process can add the waste plastics ratio up to 2-4%; when the waste plastics ratio is 2%, the coke strength after reaction with CO{sub 2} (CSR) increased 8%. 8 refs., 2 figs., 3 tabs.

Carbon steel corrosion prevention during chemical cleaning of steam generator secondary side components

International Nuclear Information System (INIS)

Fulger, M.; Lucan, D.; Velciu, L.

2009-01-01

During operation of a nuclear power plant, many contaminants, such as solid particles or dissolved species are formed in the secondary circuit, go into steam generator and deposit as scales on heat transfer tubing, support plate or as sludge on tube sheet. By accumulation of these impurities, heat transfer is reduced and the integrity of the steam generator tubing is influenced. Chemical cleaning is a qualified, efficient measure to improve steam generator corrosion performance. The corrosion mechanism can be counteracted by the chemical cleaning of the deposits on the tube sheet and the scales on the heat transfer tubing. The major component of the scales is magnetite, which can be dissolved using an organic chelating agent (ethylenediaminetetraacetic acid, EDTA) in combination with a complexing agent such as citric acid in an alkaline reducing environment. As the secondary side of SG is a conglomerate of alloys it is necessary to choose an optimal chemical cleaning solution for an efficient cleaning properties and at the same time with capability of corrosion prevention of carbon steel components during the process. The paper presents laboratory tests initiated to confirm the ability of this process to clean the SG components. The experiments followed two paths: - first, carbon steel samples have been autoclavized in specific secondary circuit solutions of steam generator to simulate the deposits constituted during operation of this equipment; - secondly, autoclavized samples have been cleaned with a solvent composed of EDTA citric acid, hydrazine of pH = 5 and temperature of 85 deg. C. Before chemical cleaning, the oxide films were characterized by surface analysis techniques including optical microscopy, scanning electron microscopy (SEM) and electrochemical impedance spectroscopy (EIS). Applied to dissolve corrosion products formed in a steam generator, the solvents based on chelating agents are aggressive toward carbon steels and corrosion inhibitors are

Microstructural evolution of bainitic steel severely deformed by equal channel angular pressing.

Science.gov (United States)

Nili-Ahmadabadi, M; Haji Akbari, F; Rad, F; Karimi, Z; Iranpour, M; Poorganji, B; Furuhara, T

2010-09-01

High Si bainitic steel has been received much of interest because of combined ultra high strength, good ductility along with high wear resistance. In this study a high Si bainitic steel (Fe-0.22C-2.0Si-3.0Mn) was used with a proper microstructure which could endure severe plastic deformation. In order to study the effect of severe plastic deformation on the microstructure and properties of bainitic steel, Equal Channel Angular Pressing was performed in two passes at room temperature. Optical, SEM and TEM microscopies were used to examine the microstructure of specimens before and after Equal Channel Angular Pressing processing. X-ray diffraction was used to measure retained austenite after austempering and Equal Channel Angular Pressing processing. It can be seen that retained austenite picks had removed after Equal Channel Angular Pressing which could attributed to the transformation of austenite to martensite during severe plastic deformation. Enhancement of hardness values by number of Equal Channel Angular Pressing confirms this idea.

Friction Hydro-Pillar Processing of a High Carbon Steel: Joint Structure and Properties

Science.gov (United States)

Kanan, Luis Fernando; Vicharapu, Buchibabu; Bueno, Antonio Fernando Burkert; Clarke, Thomas; De, Amitava

2018-04-01

A coupled experimental and theoretical study is reported here on friction hydro-pillar processing of AISI 4140 steel, which is a novel solid-state joining technique to repair and fill crack holes in thick-walled components by an external stud. The stud is rotated and forced to fill a crack hole by plastic flow. During the process, frictional heating occurs along the interface of the stud and the wall of crack hole leading to thermal softening of the stud that eases its plastic deformation. The effect of the stud force, its rotational speed and the total processing time on the rate of heat generation and resulting transient temperature field is therefore examined to correlate the processing variables with the joint structure and properties in a systematic and quantitative manner, which is currently scarce in the published literature. The results show that a gentler stud force rate and greater processing time can promote proper filling of the crack hole and facilitate a defect-free joint between the stud and original component.

Low cycle fatigue properties of CLAM steel at 823 K

Energy Technology Data Exchange (ETDEWEB)

Hu, Xue [Institute of Metal Research, Chinese Academy of Sciences, 72 Wenhua Road, Shenyang 110016 (China); University of Chinese Academy of Sciences, 19 Yuquan Road, Beijing 100049 (China); Huang, Lixin [Institute of Metal Research, Chinese Academy of Sciences, 72 Wenhua Road, Shenyang 110016 (China); State Key Laboratory of Metastable Materials Science and Technology, Yanshan University, Qinhuangdao 066004 (China); Yan, Wei; Wang, Wei [Institute of Metal Research, Chinese Academy of Sciences, 72 Wenhua Road, Shenyang 110016 (China); Sha, Wei [School of Planning, Architecture and Civil Engineering, Queen' s University Belfast, Belfast BT9 5AG (United Kingdom); Shan, Yiyin, E-mail: yyshan@imr.ac.cn [Institute of Metal Research, Chinese Academy of Sciences, 72 Wenhua Road, Shenyang 110016 (China); Yang, Ke, E-mail: kyang@imr.ac.cn [Institute of Metal Research, Chinese Academy of Sciences, 72 Wenhua Road, Shenyang 110016 (China)

2014-09-08

China Low Activation Martensitic (CLAM) steel is considered to be the main candidate material for the first wall components of future fusion reactors in China. In this paper, the low cycle fatigue (LCF) behavior of CLAM steel is studied under fully reversed tension–compression loading at 823 K in air. Total strain amplitude was controlled from 0.14% to 1.8% with a constant strain rate of 2.4×10{sup −3} s{sup −1}. The corresponding plastic strain amplitude ranged from 0.023% to 1.613%. The CLAM steel displayed continuous softening to failure at 823 K. The relationship between strain, stress and fatigue life was obtained using the parameters obtained from fatigue tests. The LCF properties of CLAM steel at 823 K followed Coffin–Manson relationship. Furthermore, irregular serration was observed on the stress–strain hysteresis loops of CLAM steel tested with the total strain amplitude of 0.45–1.8%, which was attributed to the dynamic strain aging (DSA) effect. During continuous cyclic deformation, the microstructure and precipitate distribution of CLAM steel changed gradually. Many tempered martensitic laths were decomposed into subgrains, and the size and number of M{sub 23}C{sub 6} carbide and MX carbonitride precipitates decreased with the increase of total strain amplitude. The response cyclic stress promoted the recovery of martensitic lath, while the thermal activation mainly played an important role on the growth of precipitates in CLAM steel at 823 K. In order to have a better understanding of high-temperature LCF behavior, the potential mechanisms controlling stress–strain response, DSA phenomenon and microstructure changes have also been evaluated.

Hydrogen pick-up effect on the deformation characteristics of the 20 steel

International Nuclear Information System (INIS)

Steklov, O.I.; Perunov, B.Vs.; Krovyakova, V.M.

1977-01-01

An experiment aimed at ascertaining the possibility of using plasticity characteristis as a criterion of the resistance of a material to slow failure through hydrogenation is set up in a manner to permit an evaluation of the individual effects of mechanical stresses hydrogenation medium and their combined action upon the plasticity characteristics. It is shown that the variation of the rupturing load for hydrogenated specimens of grade 20 steel, held under load, takes place on the initial holding stage, after which the changes in the plasticity characteritics are immaterial. In consequence, the deformation characteristics allow no judgement to be made on the resistance to slow cracking of grade 20 steel due to hydrogenation

A multi-scale model for structure-property relations of materials exhibiting martensite transformation plasticity

NARCIS (Netherlands)

Kouznetsova, V.; Balmachnov, A.; Geers, M.G.D.

2009-01-01

The remarkable mechanical properties of many advanced steels, e.g. metastable austenitic stainless steels, are related to their complex microstructural behaviour, resulting from the interaction between plastic deformation of the phases and the austenite to martensite phase transformation during

Ratcheting study in pressurized piping components under cyclic loading at room temperature

International Nuclear Information System (INIS)

Ravi Kiran, A.; Agrawal, M.K.; Reddy, G.R.; Vaze, K.K.; Ghosh, A.K.; Kushwaha, H.S.

2006-07-01

The nuclear power plant piping components and systems are often subjected to reversing cyclic loading conditions due to various process transients, seismic and other events. Earlier the design of piping subjected to seismic excitation was based on the principle of plastic collapse. It is believed that during such events, fatigue-ratcheting is likely mode of failure of piping components. The 1995 ASME Boiler and Pressure Vessel code, Section-III, has incorporated the reverse dynamic loading and ratcheting into the code. Experimental and analytical studies are carried out to understand this failure mechanism. The biaxial ratcheting characteristics of SA 333, Gr. 6 steel and SS 304 stainless steel at room temperature are investigated in the present work. Experiments are carried out on straight pipes subjected to internal pressure and cyclic bending load applied in a three point and four point bend test configurations. A shake table test is also carried out on a pressurized elbow by applying sinusoidal base excitation. Analytical simulation of ratcheting in the piping elements is carried out. Chaboche nonlinear kinematic hardening model is used for ratcheting simulation. (author)

Cyclic plasticity of an austenitic-ferritic stainless steel under biaxial non proportional loading; Plasticite cyclique d'un acier inoxydable austeno-ferritique sous chargement biaxial non-proportionnel

Energy Technology Data Exchange (ETDEWEB)

Aubin, V

2001-11-15

Austenitic-ferritic stainless steels are supplied since about 30 years only, so they are yet not well-known. Their behaviour in cyclic plasticity was studied under uniaxial loading but not under multiaxial loading, whereas only a thorough knowledge of the phenomena influencing the mechanical behaviour of a material enables to simulate and predict accurately its behaviour in a structure. This work aims to study and model the behaviour of a duplex stainless steel under cyclic biaxial loading. A three step method was adopted. A set of tension-torsion tests on tubular specimen was first defined. We studied the equivalence between loading directions, and then the influence of loading path and loading history on the stress response of the material. Results showed that duplex stainless steel shows an extra-hardening under non proportional loading and that its behaviour depends on previous loading. Then, in order to analyse the results obtained during this first experimental stage, the yield surface was measured at different times during cyclic loading of the same kind. A very small plastic strain offset (2*10{sup -5}) was used in order not to disturb the yield surface measured. The alteration of isotropic and kinematic hardening variables were deduced from these measures. Finally, three phenomenological constitutive laws were identified with the experimental set. We focused our interest on the simulation of stabilized stress levels and on the simulation of the cyclic hardening/softening behaviour. The comparison between experimental and numerical results enabled the testing of the relevance of these models. (authors)

Effect of Explosion Bulge Test Parameters on the Measurement of Deformation Resistance for Steel

Science.gov (United States)

2014-02-01

solidification cracking in steels and stainless steels . He has also undertaken extensive work on improving the weld zone toughness of high strength steels ...Chatterjee and H. Bhadeshia, ‘TRIP-assisted steels : cracking of high carbon martensite ’, Journal of Materials Science and Technology, 2006, 22, pp. 645...649. [10] S. Chaatterjee and H.K.D.H. Bhadeshia, ‘Transformation induced plasticity assisted steels : stress or strain affected martensitic

Modelling of elasto-plastic material behaviour

International Nuclear Information System (INIS)

Halleux, J.P.

1981-01-01

The present report describes time-independent elasto-plastic material behaviour modelling techniques useful for implementation in fast structural dynamics computer programs. Elasto-plastic behaviour is characteristic for metallic materials such as steel and is thus of particular importance in the study of reactor safety-related problems. The classical time-independent elasto-plastic flow theory is recalled and the fundamental incremental stress-strain relationships are established for strain rate independent material behaviour. Some particular expressions useful in practice and including reversed loading are derived and suitable computational schemes are shwon. Modelling of strain rate effects is then taken into account, according to experimental data obtained from uniaxial tension tests. Finally qualitative strain rate history effects are considered. Applications are presented and illustrate both static and dynamic material behaviour

Marble waste characterization as a desulfurizing slag component for steel

International Nuclear Information System (INIS)

Coleti, J.L.; Grillo, F.F.; Tenorio, J.A.S.; De Oliveira, J.R.

2014-01-01

The current steel market requires from steel plants better quality of its products. As a result, steel plants need to search for improvements and costs reduction in its process. Hence, the residue of marble containing significant quantities of calcium and magnesium carbonates, raw materials of steel refining slag, was characterized in order to replace the conventional lime used. Therefore, it will be possible to reduce the cost and volume of waste produced by the ornamental rock industry. The following methods were applied to test the waste potential: SEM with EDS, x-ray diffraction, x-ray fluorescence (EDX), Thermogravimetry (TG) and analysis of surface area and particle size by the BET method using dispersion leisure. The results indicated the feasibility of waste as raw material in the composition of desulfurizing slags. (author)

Predictive modeling of interfacial damage in substructured steels: application to martensitic microstructures

International Nuclear Information System (INIS)

Maresca, F; Kouznetsova, V G; Geers, M G D

2016-01-01

Metallic composite phases, like martensite present in conventional steels and new generation high strength steels exhibit microscale, locally lamellar microstructures characterized by alternating layers of phases or crystallographic variants. The layers can be sub-micron down to a few nanometers thick, and they are often characterized by high contrasts in plastic properties. As a consequence, fracture in these lamellar microstructures generally occurs along the layer interfaces or within one of the layers, typically parallel to the interface. This paper presents a computational framework that addresses the lamellar nature of these microstructures, by homogenizing the plastic deformation at the mesoscale by using the microscale response of the laminates. Failure is accounted for by introducing a family of damaging planes that are parallel to the layer interface. Mode I, mode II and mixed-mode opening are incorporated. The planes along which failure occurs are captured using a smeared damage approach. Coupling of damage with isotropic or anisotropic plasticity models, like crystal plasticity, is straightforward. The damaging planes and directions do not need to correspond to crystalline slip planes, and normal opening is also included. Focus is given on rate-dependent formulations of plasticity and damage, i.e. converged results can be obtained without further regularization techniques. The validation of the model using experimental observations in martensite-austenite lamellar microstructures in steels reveals that the model correctly predicts the main features of the onset of failure, e.g. the necking point, the failure initiation region and the failure mode. Finally, based on the qualitative results obtained, some material design guidelines are provided for martensitic and multi-phase steels. (paper)

Diagnostic experimental results on the hydrogen embrittlement of austenitic steels

Energy Technology Data Exchange (ETDEWEB)

Gavriljuk, V.G.; Shivanyuk, V.N.; Foct, J

2003-03-14

Three main available hypotheses of hydrogen embrittlement are analysed in relation to austenitic steels based on the studies of the hydrogen effect on the interatomic bonds, phase transformations and microplastic behaviour. It is shown that hydrogen increases the concentration of free electrons, i.e. enhances the metallic character of atomic interactions, although such a decrease in the interatomic bonding cannot be a reason for brittleness and rather assists an increased plasticity. The hypothesis of the critical role of the hydrogen-induced {epsilon} martensite was tested in the experiment with the hydrogen-charged Si-containing austenitic steel. Both the fraction of the {epsilon} martensite and resistance to hydrogen embrittlement were increased due to Si alloying, which is at variance with the pseudo-hydride hypothesis. The hydrogen-caused early start of the microplastic deformation and an increased mobility of dislocations, which are usually not observed in the common mechanical tests, are revealed by the measurements of the strain-dependent internal friction, which is consistent with the hypothesis of the hydrogen-enhanced localised plasticity. An influence of alloying elements on the enthalpy E{sub H} of hydrogen migration in austenitic steels is studied using the temperature-dependent internal friction and a correlation is found between the values of E{sub H} and hydrogen-caused decrease in plasticity. A mechanism for the transition from the hydrogen-caused microplasticity to the apparent macrobrittle fracture is proposed based on the similarity of the fracture of hydrogenated austenitic steels to that of high nitrogen steels.

Microstructural stability of 21-6-9 stainless steel

International Nuclear Information System (INIS)

Krenzer, R.W.; Sanderson, E.C.

1978-01-01

Two experiments were designed to better define parameters for thermomechanical processing of 21-6-9 stainless steel. This steel is one of the nitrogen-strengthened chromium, manganese, and nickel austenitic stainless steels having mechanical properties that can be improved by a combination of plastic deformation and heat treatments. By heat-treating coupons, the time-temperature relationship of the precipitate phase, and the solutionizing, recrystallizing, and stress-relieving temperature ranges in 21-6-9 were established. Secondly, mechanical properties and microstructure as a function of percent deformation and stress-relieving temperature are reported

Experimental damage analysis of steels after exploitation loading

Directory of Open Access Journals (Sweden)

B. Augustyniak

2010-06-01

Full Text Available Development of creep damage at elevated temperatures and structural degradation due to plastic deformation at room temperature were assessed using destructive and non-destructive methods in steels commonly applied in power plants (40HNMA, 13HMF and P91. As destructive methods the standard tension tests were carried out after every kind of prestraining. Subsequently, an evolution of the selected tension parameters was taken into account for damage identification. In order to assess a damage development during the creep and plastic deformation the tests for the steels were interrupted for a range of the selected strain magnitudes. The ultrasonic and magnetic techniques were used as the non-destructive methods for damage evaluation. The experimental programme also contained microscopic observations.

Effect of N+Cr alloying on the microstructures and tensile properties of Hadfield steel

International Nuclear Information System (INIS)

Chen, C.; Zhang, F.C.; Wang, F.; Liu, H.; Yu, B.D.

2017-01-01

The microstructures and tensile behaviors of traditional Hadfield steel, named Mn12 steel, and Hadfield steel alloyed with N+Cr, named Mn12CrN steel were studied through optical microscopy, transmission electron microscopy, and scanning electron microscopy, among others. Three different tensile strain rates of 5×10 −4 , 5×10 −3 , and 5×10 −2 s −1 were selected in the tensile test. The deformation microstructures and fracture morphologies of the two steels after fracture in the tensile test were observed to analyze the tensile deformation response to different tensile strain rates. Results showed that the grain size of Mn12CrN steel was evidently refined after alloying with N+Cr. The grain would not become abnormally coarse even with increasing austenitizing temperature. During tensile deformation, the strength and plasticity of Mn12CrN steel were superior to those of Mn12 steel at the same strain rate. With increasing the strain rate, the changes in strength and plasticity of Mn12CrN steel were less sensitive to tensile strain rate compared with Mn12 steel. The effects of grain refinement and N+Cr alloying on dynamic strain aging and deformation twining behaviors were responsible for this lack of sensitivity to strain rate.

Effect of Strengthening Mechanism on Strain-Rate Related Tensile Properties of Low-Carbon Sheet Steels for Automotive Application

Science.gov (United States)

Das, Anindya; Biswas, Pinaki; Tarafder, S.; Chakrabarti, D.; Sivaprasad, S.

2018-05-01

In order to ensure crash resistance of the steels used in automotive components, the ensile deformation behavior needs to be studied and predicted not only under quasi-static condition, but also under dynamic loading rates. In the present study, tensile tests have been performed on four different automobile grade sheet steels, namely interstitial free steel, dual-phase 600 and 800, and a carbon manganese steel over the strain rate regime of 0.001-800/s. Apart from the variation in strength (which always increased with strain rate), the effect of strengthening mechanism on strain rate sensitivity and strain hardening behavior has been evaluated. Strain rate sensitivity was found to increase at high-strain rate regime for all the steels. Contribution of solid solution hardening on strain rate sensitivity at lower plastic strains was found to be higher compared to dislocation strengthening and second-phase hardening. However, precipitation hardening coupled with solid solution hardening produced the highest strain rate sensitivity, in C-Mn-440 steel at high strain rates. Different strain-rate-sensitive models which take into account the change in yield stress and strain hardening behavior with strain rate for ductile materials were used to predict the flow behavior of these sheet steels at strain rates up to 800/s.

Boron effect on fabrication properties and service behaviour of complex corrosion-resistant steels

International Nuclear Information System (INIS)

Gol'dshtejn, Ya.E.; Piskunova, A.I.; Shmatko, M.N.

1978-01-01

In order to determine the optimum boron admixtures for the improvement of the technological plasticity without the considerable reduction in the corrosion resistance of the complex alloy Cr-Ni-Mo steels, industrial heats of the 03KH16N15M3, 03KH17N14M3 and other steels, containing 0.0005-0.003% boron, have been researched. The plasticity, corrosion resistance and microstructure of certain steels have been determined. It is shown that small additions of boron enhance the technological plasticity during the ingot rolling. In order to prevent a sharp reduction in the corrosion resistance, the boron content should be confined to 0.0015% and the quenching temperature raised to 1,120-1,150 deg C. The positive effect of the quenching temperature increase is accounted for by the solution of the excess phases and by the reduction of the dislocation density in the near-the-boundary zones

Mutual Influence of Special Components in Baotou Steel Blast Furnace Slag on the Crystallization Behavior of Glass

OpenAIRE

Wang, Yici; Jiang, Qi; Luo, Guoping; Yu, Wenwu; Ban, Yan

2012-01-01

In the process of glass-ceramics prepared with Baotou steel blast furnace slag, quartz sand, and other raw materials by melting method, the mutual influence of the special components such as CaF2, REXOY, TiO2, K2O, and Na2O in the blast furnace slag on the crystallization behavior of parent glass was investigated using differential thermal analysis (DTA) and X-ray diffraction (XRD). The results show that the special components in slag can reduce the crystallization temperature and promote cry...

Evaluation of elastic-plastic fracture of toughness and fracture resistance of carbon steel STS42

International Nuclear Information System (INIS)

Kobayashi, Hideo; Nakamura, Haruo; Kashiwagi, Kohmei

1987-01-01

The elastic-plastic fracture toughness (J Ic ) and fracture resistance (J-R curve) of a carbon steel, STS42, used for piping in a nuclear reactor were evaluated according to the several evaluating methods recommended or proposed so far, to discuss their applicability and utility. The results obtained are as follows: (1) In evaluating J Ic , the multiple specimen method recommended by the Japan Society for Mechanical Engineers (JSME standard S001) gives the most reliable results by using smaller sized specimens. (2) The single-specimen methods by using the compliance technique, adopted in the ASTM standards (E813, E813 modified, Tentative test procedure for determining the plain strain J-R curve), do not give an accurate J-R curve or J Ic , due to an error in the calculated crack length. (3) In evaluating the J-R curve, it is necessary to account for crack extension in calculating the J-integral. (4) According to the above results, a new standard method for determining the J-R curve including the J Ic test method should be poprosed. (author)

Fracture analysis procedure for cast austenitic stainless steel pipe with an axial crack

International Nuclear Information System (INIS)

Kamaya, Masayuki

2012-01-01

Since the ductility of cast austenitic stainless steel pipes decreases due to thermal aging embrittlement after long term operation, not only plastic collapse failure but also unstable ductile crack propagation (elastic-plastic failure) should be taken into account for the structural integrity assessment of cracked pipes. In the fitness-for-service code of the Japan Society of Mechanical Engineers (JSME), Z-factor is used to incorporate the reduction in failure load due to elastic-plastic failure. However, the JSME code does not provide the Z-factor for axial cracks. In this study, Z-factor for axial cracks in aged cast austenitic stainless steel pipes was derived. Then, a comparison was made for the elastic-plastic failure load obtained from different analysis procedures. It was shown that the obtained Z-factor could derive reasonable elastic-plastic failure loads, although the failure loads were more conservative than those obtained by the two-parameter method. (author)

Change of sulfide inclusions in steel microalloying with rare earth and alkaline-earth elements

International Nuclear Information System (INIS)

Averin, V.V.; Polonskaya, S.M.; Chistyakov, V.F.

1977-01-01

The conditions for the formation of sulfides in molten and solid iron were determined by considering the thermodynamics of the interaction of sulfur and of oxygen with various components. It was shown in casting of low-carbon steel under a blanket of slag-forming briquettes, calcium of the silicocalcium partly passes to iron and to the sulfide phase. The sulfide inclusions with calcium in rolling become lens-shaped and acquire a greater strength, proportional to the content of calcium, thus ensuring a lesser anisotropy of steel. The change in the shape and the composition of sulfide inclusions effects the fracture of the metal which changes in type from separation along lamellar inclusions to a plastic fracture, i.e., enhances resilience. It is thus noted that rare-earth and alkali-earth elements, in particular, cerium and calcium are promising agents for desulfurating molten iron

Structural Component Fabrication and Characterization of Advanced Radiation Resistant ODS Steel for Next Generation Nuclear Systems

International Nuclear Information System (INIS)

Noh, Sang Hoon; Kim, Young Chun; Jin, Hyun Ju; Choi, Byoung Kwon; Kang, Suk Hoon; Kim, Tae Kyu

2016-01-01

In a sodium-cooled fast reactor (SFR), the coolant outlet temperature and peak temperature of the fuel cladding tube will be about 545 .deg. C and 700 .deg. C with 250 dpa of a very high neutron dose rate. To realize this system, it is necessary to develop an advanced structural material having high creep and irradiation resistance at high temperatures. Austenitic stainless steel may be one of the candidates because of good strength and corrosion resistance at the high temperatures, however irradiation swelling severely occurred to 120dpa at high temperatures and this eventually leads to a decrease of the mechanical properties and dimensional stability. Advanced radiation resistant ODS steel (ARROS) has been newly developed for the in-core structural components in SFR, which has very attractive microstructures to achieve both superior creep and radiation resistances at high temperatures [4]. Nevertheless, the use of ARROS as a structural material essentially requires the fabrication technology development for component parts such as sheet, plate and tube. In this study, plates and tubes were tentatively fabricated with a newly developed alloy, ARROS. Microstructures as well as mechanical properties were also investigated to determine the optimized condition of the fabrication processes.

Earthquake behavior of steel cushion-implemented reinforced concrete frames

Science.gov (United States)

Özkaynak, Hasan

2018-04-01

The earthquake performance of vulnerable structures can be increased by the implementation of supplementary energy-dissipative metallic elements. The main aim of this paper is to describe the earthquake behavior of steel cushion-implemented reinforced concrete frames (SCI-RCFR) in terms of displacement demands and energy components. Several quasi-static experiments were performed on steel cushions (SC) installed in reinforced concrete (RC) frames. The test results served as the basis of the analytical models of SCs and a bare reinforced concrete frame (B-RCFR). These models were integrated in order to obtain the resulting analytical model of the SCI-RCFR. Nonlinear-time history analyses (NTHA) were performed on the SCI-RCFR under the effects of the selected earthquake data set. According to the NTHA, SC application is an effective technique for increasing the seismic performance of RC structures. The main portion of the earthquake input energy was dissipated through SCs. SCs succeeded in decreasing the plastic energy demand on structural elements by almost 50% at distinct drift levels.

Determination of inorganic component in plastics by neutron activation analysis

International Nuclear Information System (INIS)

Mateus, Sandra Fonseca; Saiki, Mitiko

1995-01-01

In order to identify possible sources of heavy metals in municipal solid waste incinerator ashes, plastic materials originated mainly from household waste were analyzed by using instrumental neutron activation analysis method. Plastic samples and synthetic standards of elements were irradiated at the IEA-R1 nuclear reactor for 8 h under thermal neutron flux of about 10 13 n cm -2 s -1 . After adequate decay time, counting were carried out using a hyperpure Ge detector and the concentrations of the elements As, Ba, Br, Cd, Co, Cr, Fe, Sb, Sc, Se, Sn, Ti and Zn were determined. For some samples, not all these elements were detected. Besides, the range of concentrations determined in similar type and colored samples varied from a few ppb to percentage. In general, colored and opaque plastic samples presented higher concentrations of the elements than those obtained from transparent and milky plastics. Precision of the results was also evaluated. (author). 3 refs., 2 tabs

THE BAINITIC STEELS FOR RAILS APPLICATIONS

Directory of Open Access Journals (Sweden)

Ivo Hlavatý

2009-10-01

Full Text Available Actual trends of worldwide railway transport development are characterized by increasing speed and growth of railway’s axels load. Increasing load together with transverse, longitudinal wheel displacement and braking on the rails results into heavy surface tension. One of many applications for bainitic steel is in railway transport for highly strength and wear resistant rails. Rail steel must be designed to be able to resist plastic deformation, wear, rolling contact fatigue, bending stress and thermal stress during rail welding process and rails resurfacing.

Strength of low-carbon rotor steel

International Nuclear Information System (INIS)

Voropaev, V.I.; Filimonov, O.V.; Borisov, I.A.

1988-01-01

The results of studying the effect of chemical composition and thermal treatment regimes on the structural strength of steels of the 25KhN3MFA type are presented. It is shown that alloying with niobium from 0.01 to 0.08% steels with the increased nickel content (4.2-4.5%) contributes to the increase of structural strength and reduction of semibrittleness temperature. To obtain high values of strength and plastic properties cooling with the rate of 10 3 -10 5 K/hr is recommended

Deformation and damage mechanisms of zinc coatings on hot-dip galvanized steel sheets: Part II. Damage modes

Science.gov (United States)

Parisot, Rodolphe; Forest, Samuel; Pineau, André; Grillon, François; Demonet, Xavier; Mataigne, Jean-Michel

2004-03-01

Zinc-based coatings are widely used for protection against corrosion of steel-sheet products in the automotive industry. The objective of the present article is to investigate the damage modes at work in three different microstructures of a zinc coating on an interstitial-free steel substrate under tension, planestrain tension, and expansion loading. Plastic-deformation mechanisms are addressed in the companion article. Two main fracture mechanisms, namely, intergranular cracking and transgranular cleavage fracture, were identified in an untempered cold-rolled coating, a tempered cold-rolled coating, and a recrystallized coating. No fracture at the interface between the steel and zinc coating was observed that could lead to spalling, in the studied zinc alloy. A complex network of cleavage cracks and their interaction with deformation twinning is shown to develop in the material. An extensive quantitative analysis based on systematic image analysis provides the number and cumulative length of cleavage cracks at different strain levels for the three investigated microstructures and three loading conditions. Grain refinement by recrystallization is shown to lead to an improved cracking resistance of the coating. A model for crystallographic cleavage combining the stress component normal to the basal plane and the amount of plastic slip on the basal slip systems is proposed and identified from equibiaxial tension tests and electron backscattered diffraction (EBSD) analysis of the cracked grains. This analysis requires the computation of the nonlinear stress-strain response of each grain using a crystal-plasticity constitutive model. The model is then applied successfully to other loading conditions and is shown to account for the preferred orientations of damaged grains observed in the case of plane-strain tension.

Analytical Investigation of the Cyclic Behavior of Smart Recentering T-Stub Components with Superelastic SMA Bolts

Directory of Open Access Journals (Sweden)

Junwon Seo

2017-09-01

Full Text Available Partially restrained (PR bolted T-stub connections have been widely used in replacement of established fully restrained (FR welded connections, which are susceptible to sudden brittle failure. These bolted T-stub connections can permit deformation, easily exceeding the allowable limit without any fracture because they are constructed with a design philosophy whereby the plastic deformation concentrates on bolt fasteners made of ductile steel materials. Thus, the PR bolted connections take advantage of excellent energy dissipation capacity in their moment and rotation behavior. However, a considerable amount of residual deformation may occur at the bolted connection subjected to excessive plastic deformation, thereby requiring additional costs to recover the original configuration. In this study, superelastic shape memory alloy (SMA bolts, which have a recentering capability upon unloading, are fabricated so as to solve these drawbacks, and utilized by replacing conventional steel bolts in the PR bolted T-stub connection. Instead of the full-scale T-stub connection, simplified T-stub components subjected to axial force are designed on the basis of a basic equilibrium theory that transfers the bending moment from the beam to the column and can be converted into equivalent couple forces acting on the beam flange. The feasible failure modes followed by corresponding response mechanisms are taken into consideration for component design with superelastic SMA bolts. The inelastic behaviors of such T-stub components under cyclic loading are simulated by advanced three-dimensional (3D finite element (FE analysis. Finally, this study suggests an optimal design for smart recentering T-stub components with respect to recentering and energy dissipation after observing the FE analysis results.

X-ray diffraction study of slags forming during corrosion resistant steel production

International Nuclear Information System (INIS)

Slavov, V.I.; Zadorozhnaya, V.N.; Shurygina, A.V.

1990-01-01

Using X-ray diffraction analysis slags, forming during corrosion-resistant 12Kh18N10T grade steel production by two flowsheets, are studied. Standard two-slag technology of steel production does not provide efficient disintegration of chromospinelides in slags, gives high steel contamination with respect to nonmetallic impurities, coarse structure and, as a consequence, presence of macrodefects on rolled products surface. One-slag steel melting technology with titanium alloying of the steel at vacuum causes fast removal of chromospinelides at the beginning of reduction period, promotes titanium absorption by the steel, refines nonmetallic inclusions, provides more fine structure and steel plasticity, removes surface defects

Core Characteristics Deterioration due to Plastic Deformation

Science.gov (United States)

Kaido, Chikara; Arai, Satoshi

This paper discusses the effect of plastic deformation at core manufacturing on the characteristics of cores where non-oriented electrical steel sheets are used as core material. Exciting field and iron loss increase proportionally to plastic deformation in the case of rPeddy currents increase because plastic deformations of crystalline grains are distributed and then the flux distribution is induced. In the case of rP>20, the deterioration tend to saturate, and the increases in magnetic field and iron loss are 1000 to 1500A/m and 2 to 4W/kg. They are related to grain size, and high grade with larger grain may have lager field increase and smaller iron loss increase. Anomalous eddy current losses scarcely increase in this region. In actual motors, the plastic deformation affects iron loss increase although exciting current increases a little.

Refinement of the microstructure of steel by cross rolling

International Nuclear Information System (INIS)

Tsay, Kira; Arbuz, Alexandr; Gusseynov, Nazim; Nemkaeva, Renata; Ospanov, Nurlan; Krupen'kin, Ivan

2016-01-01

One of the most effective ways for refinement of metal microstructure is a severe plastic deformation. The cross rolling is the one of most perspective methods of severe plastic deformation, because it allows to get the long billets, unlike equal angular pressing and other popular methods. This fact provides some industrial expectation for this method. However, deformation and motion path of the metal is very heterogeneous across the section of the rolled piece. This paper presents the finite element modeling of hot cross rolling of steel in the software package DEFORM-3D features implemented and studied the stress-strain state. An experimental study of the effect of the cross rolling on a three-roll mill on the microstructure of structural alloy steel and stainless steel AISI321 in different zones of the bar. Analysis of microsections made after rolling with high total stretch and the final pass temperature 700°C, shows the formation of equiaxial ultrafinegrain structure on the periphery of an elongated rod and “rolling” texture in the central zone. The resulting microstructure corresponds to that obtained in models of stress-strain state. Keywords: cross rolling, ultra-fine grain structure, steel.

Analysis of martensitic transformation and residual tension in an 304L stainless steel

International Nuclear Information System (INIS)

Alves, Juciane Maria

2014-01-01

The relationship between plastic deformation and the strain induced phase transformation, that provides a practical route to the development of new engineering materials with excellent mechanical properties, characterize the TRIP effect 'Transformation Induced Plasticity'. Among the stainless steels, the metastable 304 L austenitic steel is susceptible to transformation of austenite-martensite phase from tensile tests at room temperature by increments of plastic deformation. It is of great technological and scientific interest the knowledge of the evolution of phase transformation and residual stress from different levels and rates of plastic deformation imposed to the material. It is also important to evaluate the interference of metallographic preparation in quantitative analyzes of this steel. The main techniques used in this study consisted of X-rays diffraction and Ferritoscopy for the quantitation phase, and XRD to residual stress analysis also. As observed, the phase transformation quantification has not suffered significant influence of the metallographic preparation and evolved from increments of plastic deformation due to different stop charges and strain rates, leading to a further strengthening of the austenite matrix. The evaluation of residual stress resulting from the martensitic transformation was susceptible to the metallographic preparation and increased its value on comparison to sample without metallographic preparation. It was also observed that the residual stress decreased with the increase of the fraction of transformed martensite. (author)

Characterization of Elastic and Plastic Behaviors in Steel Plate Based on Eddy Current Technique Using a Portable Impedance Analyzer

Directory of Open Access Journals (Sweden)

Meng Fanlin

2017-01-01

Full Text Available A portable impedance analyzer (PIA was developed based on a TiePie-HS3 device to provide the comparable impedance measurement accuracy of the Agilent 4294a impedance analyzer in the frequency range of 0~250 kHz. Then the PIA was applied to monitor the tensile stress-induced variation of the eddy current sensor’s impedance in a medium-carbon steel sample. A model of equivalent magnetic field induced by the elastic stress and the number of pinning sites indicated that the inductance of the eddy current loop firstly increased with the increase in the tensile stress and then decreased at the yield point of the material. The experimental results testified that the variation of impedance amplitude, the variation of phase angle, and the shift of two featured frequencies demonstrated opposite variation trends before and after the yield point, as predicated by the model. A new parameter, which combined the impedance variation information of the selected two frequencies, was found to exhibit nearly monotonous dependency on the tensile stress in elastic and plastic stages. The new parameter together with the developed portable impedance analyzer provided the solution to identify the elastic and plastic behaviors in ferromagnetic materials in practical applications with an eddy current technique.

Cyclic plastic material behavior leading to crack initiation in stainless steel under complex fatigue loading conditions

International Nuclear Information System (INIS)

Facheris, G.

2014-01-01

The improvement of the reliability and of the safety in the design of components belonging to the primary cooling circuit of a light water nuclear reactor is nowadays one of the most important research topics in nuclear industry. One of the most important damage mechanisms leading the crack initiation in this class of components is the low cycle fatigue (LCF) driven by thermal strain fluctuations caused by the complex thermo-mechanical loading conditions typical for the primary circuit (e.g. operating thermal transients, thermal stratification, turbulent mixing of cold and hot water flows, etc.). The cyclic application of the resulting plastic deformation to the steel grades commonly used for the fabrication of piping parts (e.g. austenitic stainless steels) is associated with a continuous evolution of the mechanical response of the material. As an additional complication, the cyclic behavior of stainless steels is influenced by temperature, strain amplitude and cyclic accumulation of inelastic strain (i.e. ratcheting). The accurate prediction of the structural response of components belonging to the primary cooling circuit requires the development of a reliable constitutive model that must be characterized by a reduced complexity to allow its application in an industrial context. In this framework, the main goal of the current dissertation is to formulate, calibrate and implement in a commercial Finite Element code, a constitutive model that is suitable for the stainless stain grade 316L subjected to complex loading conditions. As a first task, a characterization of the mechanical behavior of 316L subjected to uniaxial and multiaxial strain-controlled conditions (including LCF and ratcheting) is carried out performing several tests in the laboratories of the Paul Scherrer Institute (PSI, Villigen, Switzerland) and of Politecnico di Milano (Italy). The uniaxial experiments demonstrate that, prescribing a strain-controlled ratcheting path, a harder material response

Cyclic plastic material behavior leading to crack initiation in stainless steel under complex fatigue loading conditions

Energy Technology Data Exchange (ETDEWEB)

Facheris, G.

2014-07-01

The improvement of the reliability and of the safety in the design of components belonging to the primary cooling circuit of a light water nuclear reactor is nowadays one of the most important research topics in nuclear industry. One of the most important damage mechanisms leading the crack initiation in this class of components is the low cycle fatigue (LCF) driven by thermal strain fluctuations caused by the complex thermo-mechanical loading conditions typical for the primary circuit (e.g. operating thermal transients, thermal stratification, turbulent mixing of cold and hot water flows, etc.). The cyclic application of the resulting plastic deformation to the steel grades commonly used for the fabrication of piping parts (e.g. austenitic stainless steels) is associated with a continuous evolution of the mechanical response of the material. As an additional complication, the cyclic behavior of stainless steels is influenced by temperature, strain amplitude and cyclic accumulation of inelastic strain (i.e. ratcheting). The accurate prediction of the structural response of components belonging to the primary cooling circuit requires the development of a reliable constitutive model that must be characterized by a reduced complexity to allow its application in an industrial context. In this framework, the main goal of the current dissertation is to formulate, calibrate and implement in a commercial Finite Element code, a constitutive model that is suitable for the stainless stain grade 316L subjected to complex loading conditions. As a first task, a characterization of the mechanical behavior of 316L subjected to uniaxial and multiaxial strain-controlled conditions (including LCF and ratcheting) is carried out performing several tests in the laboratories of the Paul Scherrer Institute (PSI, Villigen, Switzerland) and of Politecnico di Milano (Italy). The uniaxial experiments demonstrate that, prescribing a strain-controlled ratcheting path, a harder material response

Investigation on dissimilar laser welding of advanced high strength steel sheets for the automotive industry

Energy Technology Data Exchange (ETDEWEB)

Rossini, M., E-mail: matteo.rossini@unibz.it [Faculty of Science and Technology, Free University of Bozen-Bolzano, Piazza Università 5, 39100 Bolzano (Italy); Spena, P. Russo, E-mail: pasquale.russospena@unibz.it [Faculty of Science and Technology, Free University of Bozen-Bolzano, Piazza Università 5, 39100 Bolzano (Italy); Cortese, L., E-mail: luca.cortese@unibz.it [Faculty of Science and Technology, Free University of Bozen-Bolzano, Piazza Università 5, 39100 Bolzano (Italy); Matteis, P., E-mail: paolo.matteis@polito.it [Department of Applied Science and Technology, Politecnico di Torino, Corso Duca degli Abruzzi 24, 10129 Torino (Italy); Firrao, D., E-mail: donato.firrao@polito.it [Department of Applied Science and Technology, Politecnico di Torino, Corso Duca degli Abruzzi 24, 10129 Torino (Italy)

2015-03-25

To support the use of advanced high strength steels in car body design and fabrication, an investigation was carried out on dissimilar butt laser welding between TWinning Induced Plasticity (TWIP) steels, Dual Phase (DP) steels, hot stamping boron (22MnB5) steels, and TRansformation Induced Plasticity (TRIP) steels. The base materials and the weldments were fully characterized by means of metallography, microhardness, and tensile tests. Digital image analysis was also used to provide additional information on the local strain field in the joint during the tensile tests. Fractographic examination was finally performed on the fracture surfaces of the tensile samples. The dissimilar joints between the DP, 22MnB5, and TRIP steels exhibit good resistance properties. On the contrary, the dissimilar joints encompassing the TWIP steel exhibit poor mechanical strength and fail along the weld seam by intergranular fracture, probably due to presence of Mn segregations. Therefore, the laser welding of TWIP steel with other advanced high strength steels is not recommended without the use of proper metal fillers. Dissimilar laser welding of DP, TRIP and 22MnB5 combinations, on the contrary, can be a solution to assemble car body parts made of these steel grades.

Strain ageing of the 15Kh2MFA steel at 500 and 550 deg C

International Nuclear Information System (INIS)

Maksimovich, G.G.; Azbukin, V.G.; Krylova, R.P.; Tretyak, I.Yu.; Bardachevskaya, T.V.

1978-01-01

The effect of ageing at high temperatures and under high stresses on strength and plasticity of the 15Kh2MFA steel has been studied. The steel was kept at 500 and at 550 deg C for 100, 1000 and 2500 hours without stress and under stress of 0.5 and 0.9 of the long-term strength limit (sigmasub(ls)). Ageing at 500 deg C without stress and under 0.5 sigmasub(ls) changed neither strength nor plasticity of the steel; under 0.9 sigmasub(ls) the strength somewhat decreased. Ageing at 550 deg C for 1000 hours resulted in an appreciable stress drop

Effects of surface treatment on the cavitation erosion of high-chrome steel, zirconium, titanium and their alloys

International Nuclear Information System (INIS)

Marinin, V.G.

1994-01-01

The erosion resistance of some structural materials used for equipment components of the first and second circuits of NPPs is studied under cavitation created by an ultrasonic vibrator. It appears that after various thermomechanical treatments (programmed loading, low-temperature rolling) and coating deposition (titanium, zirconium and titanium nitride), the erosion resistance of the materials under consideration increases and the plasticity value is not notably modified. The titanium coatings deposited onto the steel increase the corrosion-fatigue resistance in a sodium chloride environment, in several cases

Hydrogen effect on embrittlement of iron and steel

International Nuclear Information System (INIS)

Shved, M.M.

1981-01-01

Some existing hypothesis brittleness of metals are considered. The following explanation of reversible hydrogen brittleness is suggested: hydrogen presence in iron and steel brings about the increase in the critical shear stress and the yield stress at all stages of plastic deformation (hydrogen, blocking dislocations hinders plastic shears) and the decrease of rupture strength. Decreasing forces of interatomic interaction of the surface layer some scores interatomic distances thick, hydrogen decreases the resistance of normal stresses to its effect. Thus, whatever mechanism brings about the formation of the first cracks in the metal in the presence of absorbed hydrogen, they appear at lower outside applied stresses. In the framework of the model suggested one can explain experimentally observed changes of mechanical properties of iron and steel under hydrogen effect

Plasticity and fracture modeling of quench-hardenable boron steel with tailored properties

NARCIS (Netherlands)

Eller, Tom; Greve, L; Andres, M.T.; Medricky, M; Hatscher, A; Meinders, Vincent T.; van den Boogaard, Antonius H.

2014-01-01

In this article, a constitutive model for quench-hardenable boron steel is presented. Three sets of boron steel blanks are heat treated such that their as-treated microstructures are close to fully martensitic, bainitic and ferritic/pearlitic, respectively. Hardness measurements show that the

Effect of N+Cr alloying on the microstructures and tensile properties of Hadfield steel

Energy Technology Data Exchange (ETDEWEB)

Chen, C. [State Key Laboratory of Metastable Materials Science and Technology, Yanshan University, Qinhuangdao 066004 (China); Zhang, F.C., E-mail: zfc@ysu.edu.cn [State Key Laboratory of Metastable Materials Science and Technology, Yanshan University, Qinhuangdao 066004 (China); National Engineering Research Center for Equipment and Technology of Cold Strip Rolling, Yanshan University, Qinhuangdao 066004 (China); Wang, F. [State Key Laboratory of Metastable Materials Science and Technology, Yanshan University, Qinhuangdao 066004 (China); Liu, H.; Yu, B.D. [China Railway Shanhaiguan Bridge Group Co. LTD, Qinhuangdao 066205 (China)

2017-01-02

The microstructures and tensile behaviors of traditional Hadfield steel, named Mn12 steel, and Hadfield steel alloyed with N+Cr, named Mn12CrN steel were studied through optical microscopy, transmission electron microscopy, and scanning electron microscopy, among others. Three different tensile strain rates of 5×10{sup −4}, 5×10{sup −3}, and 5×10{sup −2} s{sup −1} were selected in the tensile test. The deformation microstructures and fracture morphologies of the two steels after fracture in the tensile test were observed to analyze the tensile deformation response to different tensile strain rates. Results showed that the grain size of Mn12CrN steel was evidently refined after alloying with N+Cr. The grain would not become abnormally coarse even with increasing austenitizing temperature. During tensile deformation, the strength and plasticity of Mn12CrN steel were superior to those of Mn12 steel at the same strain rate. With increasing the strain rate, the changes in strength and plasticity of Mn12CrN steel were less sensitive to tensile strain rate compared with Mn12 steel. The effects of grain refinement and N+Cr alloying on dynamic strain aging and deformation twining behaviors were responsible for this lack of sensitivity to strain rate.

Molding apparatus. [for thermosetting plastic compositions

Science.gov (United States)

Heier, W. C. (Inventor)

1974-01-01

Apparatus for compression molding of thermosetting plastics compositions including interfitting hollow male and female components is reported. The components are adapted to be compressed to form a rocket nozzle in a cavity. A thermal jacket is provided exteriorly adjacent to the female component for circulating a thermal transfer fluid to effect curing of a thermosetting plastics material being molded. Each of the male and female components is provided with suitable inlets and outlets for circulating a thermal transfer fluid.

Engineering of rolled constructional microalloyed steel products

International Nuclear Information System (INIS)

Adamczyk, J.

2003-01-01

Flexibility of the microalloyed steels on manufacturing of products with high mechanical and technological properties at not exaggerated production costs, it caused of their application for different constructions and machines in many branches of economy. It is a reason of the big interest of this steel group and the improvement of metallurgical and technological processing. In the work the examples of applications of C-Mn microalloyed steels with V and N microadditions for production of long shape products of R p0.2 > 650 MPa and KCU2 > 57 Jcm -2 are presented. They are manufactured in the controlled rolling process. Moreover this work presents liquid metal treatment in ladlemann process and influence of ingots solidification conditions, controlled rolling of weldable plates with Nb, Ti, V and B microadditions which after quenching and tempering have R p0.2 > 870 MPa, KV -50 o C > 27 J and plastic strain ratio equals 1.2. This work also presents the energy saving rolling technology with controlled recrystallization (method of thermomechanical treatment) of improved Weldox 960 steel plates with Mb, Ti, V and B microadditions which have after high-temperature tempering R p0.2 > 100 MPa, KV -50 o C >90 J and plastic strain ratio is less than 1.2. The introduction of microalloyed constructional steels and the appropriate technology in the domestic industry will contribute to high-processed products with properties competitive to products manufactured in high-industrialized countries. Thanks to that it will be possible to increase the technical level as well as to reduce production costs and import. (author)

On the gradient plasticity approach to size effects. Pt. 1: reviews

International Nuclear Information System (INIS)

Malmberg, T.; Tsagrakis, I.; Eleftheriadis, I.; Aifantis, E.C.; Michigan Technol. Univ., Houghton, MI

2001-03-01

The influence of specimen size on the plastic deformation and failure behaviour of some metals and steels is considered. This size dependence issue relates to the question of the transferability of mechanical test results of geometrically similar scaled-down structural models to the full scale structures using similitude laws; but it concerns also the validity of small scale laboratory type test results and their use as a basis for the computational modelling of large scale components. In part I ''reviews'' of this report a restricted review of scaled experiments at room temperature of geometrically similar specimens is given. This refers to the initiation of yielding under non-uniform states of deformation and also to the plastic deformation and fracture of smooth tensile specimens. Among others, non-classical continuum mechanics theories have become a means to interpret size effects. Especially gradient concepts are of interest which enrich the classical plasticity theories by higher order spatial strain gradients. These model extensions implicate additional material parameters which can be associated with internal length scales characteristic for the material. In part I a brief review of several gradient theories of plasticity is also given, including both deformation and flow theories and a comparison of the original ''symmetric stress'' theory with the more recent ''asymmetric stress'' theory is provided. The forthcoming part II ''applications'' exemplifies to what extend strain gradient models can describe the size influence on the deformation behaviour. (orig.) [de

Evolution of dislocations and twins in a strong and ductile nanotwinned steel

International Nuclear Information System (INIS)

Zhou, P.; Liang, Z.Y.; Liu, R.D.; Huang, M.X.

2016-01-01

A twinning-induced plasticity (TWIP) steel was subjected to a simple processing route (i.e. cold rolling followed by a recovery heat treatment) suitable for large-scale industrial production, resulting in the production of a strong and ductile nanotwinned steel. This nanotwinned steel combines high yield strength (1450 MPa), high ultimate tensile strength (1600 MPa) and good ductility (25% total elongation). Detailed transmission electron microscopy observation reveals that the twin volume fraction of the nanotwinned steel remains constant during tensile deformation. This is different to the deformation behaviour of recrystallized TWIP steels whose twin volume fraction increase continuously with strain during tensile deformation. The constant twin volume fraction indicates that a maximum twin volume fraction has been reached during the cold rolling process. In contrast, the dislocation density of the nanotwinned steel increases with strain as measured by the synchrotron X-ray diffraction experiments. In other words, the plastic deformation of the nanotwinned steel is mainly accommodated by glide and multiplication of dislocations. Based on the experimental results, an analytical model was developed to capture the respective effects of dislocations and twins on the strength and ductility of the present nanotwinned steel. The modelling results indicate that the strength is contributed by both twins and dislocations while the ductility is mainly attributed to dislocation multiplication. -- Graphical abstract: (a) TEM bright field image showing intensive nanotwins in the nanotwinned steel. Selected area diffraction pattern obtained within the red circle. (b) The engineering stress–stain curve of the nanotwinned steel. Display Omitted

Modeling flow stress constitutive behavior of SA508-3 steel for nuclear reactor pressure vessels

International Nuclear Information System (INIS)

Sun Mingyue; Hao Luhan; Li Shijian; Li Dianzhong; Li Yiyi

2011-01-01

Highlights: → A series of flow stress constitutive equations for SA508-3 steel were successfully established. → The experimental results under different conditions have validated the constitutive equations. → An industrial application of the model was present to simulate a large conical shell forging process. - Abstract: Based on the measured stress-strain curves under different temperatures and strain rates, a series of flow stress constitutive equations for SA508-3 steel were firstly established through the classical theories on work hardening and softening. The comparison between the experimental and modeling results has confirmed that the established constitutive equations can correctly describe the mechanical responses and microstructural evolutions of the steel under various hot deformation conditions. We further represented a successful industrial application of this model to simulate a forging process for a large conical shell used in a nuclear steam generator, which evidences its practical and promising perspective of our model with an aim of widely promoting the hot plasticity processing for heavy nuclear components of fission reactors.

Control of activation levels to simplify waste management of fusion reactor ferritic steel components

International Nuclear Information System (INIS)

Wiffen, F.W.; Santoro, R.T.

1983-01-01

Activation characteristics of a material for service in the neutron flux of a fusion reactor first wall fall into three areas: waste management, reactor maintenance and repair, and safety. Of these, the waste management area is the most likely to impact the public acceptance of fusion reactors for power generation. The decay of the activity in steels within tens of years could lead to simplified waste disposal or possibly even to materials recycle. Whether or not these can be achieved will be controlled by (1) selection of alloying elements, (2) control of critical impurity elements, and (3) control of cross contamination from other reactor components. Several criteria can be used to judge the acceptability of potential alloying elements in iron, and to define the limits on content of critical impurity elements. One approach is to select and limit alloying additions on the basis of the activity. If material recycle is a goal, N, Al, Ni, Cu, Nb, and Mo must be excluded. If simplified waste storage by shallow land burial is the goal, regulations limit the concentration of only a few isotopes. For first-wall material that will be exposed to 9 MW-y/m 2 service, allowable initial concentration limits include (in at. ppM) Ni < 20,000; Mo < 3650; N < 3650, Cu < 2400; and Nb < 1.0. The other constituent elements of ferritic steels will not be limited. Possible substitutes for the molybdenum normally used to strengthen the steels include W, Ta, Ti, and V

Damascus steels: history, processing, properties and carbon dating

International Nuclear Information System (INIS)

Wadsworth, J.

2007-01-01

In the mid-1970s, a class of steels containing high levels of carbon (∼ 1-2 wt% C) was developed for superplastic characteristics - that is, the ability to plastically deform to an extraordinary degree in tension at intermediate temperatures. Because these steels also had excellent room temperature properties, they were developed for their commercial potential. In the late 1970s, we became aware of the striking compositional similarities between these modern steels and the ancient steels of Damascus. This observation led us to revisit the history and metallurgy of Damascus steels and related steels. The legends and origins of Damascus steel date back to the time of Alexander the Great (323 BC) and the medieval Crusades (11th and 12th century AD), and this material has also been the subject of scrutiny by famous scientist in Europe, including Michael Faraday. Modern attempts to reproduce the legendary surface patterns which famously characterized Damascus steels are described. The extend to which the characteristics of Damascus steels are unusual is discussed. Finally, a program on radiocarbon dating was initiated to directly determine the age of about 50 ancient steels, including a Damascus knife, and the results are summarized. (author)

Strain rate dependent tensile behavior of advanced high strength steels: Experiment and constitutive modeling

International Nuclear Information System (INIS)

Kim, Ji-Hoon; Kim, Daeyong; Han, Heung Nam; Barlat, F.; Lee, Myoung-Gyu

2013-01-01

High strain rate tensile tests were conducted for three advanced high strength steels: DP780, DP980 and TRIP780. A high strain rate tensile test machine was used for applying the strain rate ranging from 0.1/s to 500/s. Details of the measured stress–strain responses were comparatively analyzed for the DP780 and TRIP780 steels which show similar microstructural feature and ultimate tensile strength, but different strengthening mechanisms. The experimental observations included: usual strain rate dependent plastic flow stress behavior in terms of the yield stress (YS), the ultimate tensile strength (UTS), the uniform elongation (UE) and the total elongation (TE) which were observed for the three materials. But, higher strain hardening rate at early plastic strain under quasi-static condition than that of some increased strain rates was featured for TRIP780 steel, which might result from more active transformation during deformation with lower velocity. The uniform elongation that explains the onset of instability and the total elongation were larger in case of TRIP steel than the DP steel for the whole strain rate range, but interestingly the fracture strain measured by the reduction of area (RA) method showed that the TRIP steel has lower values than DP steel. The fractographs using scanning electron microscopy (SEM) at the fractured surfaces were analyzed to relate measured fracture strain and the microstructural difference of the two materials during the process of fracture under various strain rates. Finally, constitutive modeling for the plastic flow stresses under various strain rates was provided in this study. The proposed constitutive law could represent both Hollomon-like and Voce-like hardening laws and the ratio between the two hardening types was efficiently controlled as a function of strain rate. The new strength model was validated successfully under various strain rates for several grades of steels such as mild steels, DP780, TRIP780, DP980 steels.

Variation of the Young's modulus with plastic strain applying to elastoplastic software

International Nuclear Information System (INIS)

Morestin, F.; Boivin, M.

1993-01-01

Work hardening of steel involves modifications of the elastic properties of the material, for instance, an increase of its yield stress. It may be also the cause of an appreciable decrease of the Young's modulus. This property decreases as plastic strain increases. Experiments with a microcomputer controlled tensile test machine indicated that diminution could reach more than 10% of the initial value, after only 5% of plastic strain. In spite of this fact, lots of elastoplastic softwares don't combine the decrease of the Young's modulus with plastification though it may involve obvious differences among results. As an application we have developed a software which computes the deformation of steel sheet in press forming, after springback. This software takes into account the decrease of the Young's modulus and its results are very close to experimental values. Quite arbitrarily, we noticed a recovery of the Young's modulus of plastified specimens after few days but not for all steels tested. (author)

An inverse method based on finite element model to derive the plastic flow properties from non-standard tensile specimens of Eurofer97 steel

Directory of Open Access Journals (Sweden)

S. Knitel

2016-12-01

Full Text Available A new inverse method was developed to derive the plastic flow properties of non-standard disk tensile specimens, which were so designed to fit irradiation rods used for spallation irradiations in SINQ (Schweizer Spallations Neutronen Quelle target at Paul Scherrer Institute. The inverse method, which makes use of MATLAB and the finite element code ABAQUS, is based upon the reconstruction of the load-displacement curve by a succession of connected small linear segments. To do so, the experimental engineering stress/strain curve is divided into an elastic and a plastic section, and the plastic section is further divided into small segments. Each segment is then used to determine an associated pair of true stress/plastic strain values, representing the constitutive behavior. The main advantage of the method is that it does not rely on a hypothetic analytical expression of the constitutive behavior. To account for the stress/strain gradients that develop in the non-standard specimen, the stress and strain were weighted over the volume of the deforming elements. The method was validated with tensile tests carried out at room temperature on non-standard flat disk tensile specimens as well as on standard cylindrical specimens made of the reduced-activation tempered martensitic steel Eurofer97. While both specimen geometries presented a significant difference in terms of deformation localization during necking, the same true stress/strain curve was deduced from the inverse method. The potential and usefulness of the inverse method is outlined for irradiated materials that suffer from a large uniform elongation reduction.

Compact cross-sections of mild and high-strength steel hollow-section beams

NARCIS (Netherlands)

Pavlovic, M.; Veljkovic, M.

2017-01-01

The Eurocode 3 rules for the high-strength steel (HSS: f_y > 460 MPa) limit the analysis of beams to elastic global analysis and grades up to S700. In order to fully exploit the potential to design lightweight and sustainable steel structures, plastic analysis and the use of higher

Low-temperature creep of austenitic stainless steels

Science.gov (United States)

Reed, R. P.; Walsh, R. P.

2017-09-01

Plastic deformation under constant load (creep) in austenitic stainless steels has been measured at temperatures ranging from 4 K to room temperature. Low-temperature creep data taken from past and unreported austenitic stainless steel studies are analyzed and reviewed. Creep at cryogenic temperatures of common austenitic steels, such as AISI 304, 310 316, and nitrogen-strengthened steels, such as 304HN and 3116LN, are included. Analyses suggests that logarithmic creep (creep strain dependent on the log of test time) best describe austenitic stainless steel behavior in the secondary creep stage and that the slope of creep strain versus log time is dependent on the applied stress/yield strength ratio. The role of cold work, strain-induced martensitic transformations, and stacking fault energy on low-temperature creep behavior is discussed. The engineering significance of creep on cryogenic structures is discussed in terms of the total creep strain under constant load over their operational lifetime at allowable stress levels.

Plasticity and fracture modeling of three-layer steel composite Tribond® 1200 for crash simulation

NARCIS (Netherlands)

Eller, Tom; Ramaker, Kenny; Greve, Lars; Andres, M.T.; Hazrati Marangalou, Javad; van den Boogaard, Antonius H.

2017-01-01

A constitutive model is presented for the three-layer steel composite Tribond® 1200. Tribond® is a hot forming steel which consists of three layers: a high strength steel core between two outer layers of ductile low strength steel. The model is designed to provide an accurate prediction of the

Effect of prestrain on ductility and toughness in high strength line pipe steels

Energy Technology Data Exchange (ETDEWEB)

Shinohara, Y.; Besson, J. [Paristech, Evry (France). Centre des Materiaux, Mines Paris; Madi, Y. [Ecole d' Ingenieurs, Sceaux (France). Ermess EPF; Paristech, Evry (France). Centre des Materiaux, Mines Paris

2009-07-01

The anisotropic plasticity, ductility and toughness of an X100 steel pipeline was investigated both before and after a series of prestraining experiments. The aim of the study was to determine the effect of prestraining on ductility and toughness in high strength pipe steels. Results of the study showed that primary void growth and coalescence was dependent on initial plastic anisotropy and not dependent on tensile prestrain. Secondary void nucleation and growth was not influenced by either the initial plastic anisotropy or by prestraining. Scanning electron microscopy (SEM) studies showed that the main damage mechanism was the void growth of primary dimples. Dimples in the prestrained materials were larger than those observed in materials that had not been prestrained. However, the effect on prestrain on dimple size was limited. Results showed both plastic and rupture anisotropies. It was concluded that prestraining induces a decrease in ductility, but has a significant impact on toughness. 4 refs., 2 tabs., 12 figs.

LongerLife products increase the sustainability. Is corrosion protection ecologically useful for steel components?; LongerLife-Produkte erhoehen die Nachhaltigkeit. Ist Korrosionsschutz von Stahlbauteilen oekologisch sinnvoll?

Energy Technology Data Exchange (ETDEWEB)

Rogall, Armin Dietmar [Fachhochschule Dortmund (Germany). Fachbereich Architektur

2011-07-01

The installation of hot-dip galvanized construction units means sustainable acting. Since corrosion protection by hot-dip galvanizing can be particularly named sustainable due to its longevity, its environmental careful production, its recycling ability and life extension of steel components. Particularly the reduction of the maintenance cycles and utilization costs accompanying with a slightly higher initial investment makes the hot-dip galvanizing a sustainable system. Steel components which are treated with galvanization and colour coating, have a maintenance-free life span of more than 80 years.

Topic 1. Steels for light water reactor pressure vessels

International Nuclear Information System (INIS)

Brumovsky, M.; Brynda, J.; Kepka, M.; Barackova, L.; Vacek, M.; Havel, S.; Cukr, B.; Protiva, K.; Petrman, I.; Tvrdy, M.; Hyspecka, L.; Mazanec, K.; Kupca, L.; Brezina, M.

1980-01-01

Part 1 of the Proceedings consists of papers on the criteria for the selection and comparison of the properties of steel for pressure vessels and on the metallurgy of the said steels, the selection of suitable material for internal tubing systems, the manufacture of high-alloy steels for WWER components, the mechanical and metallurgical properties of steel 22K for WWER 440 pressure components, and of steel 10MnNi2Mo for the WWER primary coolant circuit, and the metallographic assessment of steel 0Kh18N10T. (J.P.)

Hydrogen in trapping states innocuous to environmental degradation of high-strength steels

International Nuclear Information System (INIS)

Takai, Kenichi

2003-01-01

Hydrogen in trapping states innocuous to environmental degradation of the mechanical properties of high-strength steels has been separated and extracted using thermal desorption analysis (TDA) and slow strain rate test (SSRT). The high-strength steel occluding only hydrogen desorbed at low temperature (peak 1), as determined by TDA, decreases in maximum stress and plastic elongation with increasing occlusion time of peak 1 hydrogen. Thus the trapping state of peak 1 hydrogen is directly associated with environmental degradation. The trap activation energy for peak 1 hydrogen is 23.4 kJ/mol, so the peak 1 hydrogen corresponds to weaker binding states and diffusible states at room temperature. In contrast, the high-strength steel occluding only hydrogen desorbed at high temperature (peak 2), by TDA, maintains the maximum stress and plastic elongation in spite of an increasing content of peak 2 hydrogen. This result indicates that the peak 2 hydrogen trapping state is innocuous to environmental degradation, even though the steel occludes a large amount of peak 2 hydrogen. The trap activation energy for peak 2 hydrogen is 65.0 kJ/mol, which indicates a stronger binding state and nondiffusibility at room temperature. The trap activation energy for peak 2 hydrogen suggests that the driving force energy required for stress-induced, diffusion during elastic and plastic deformation, and the energy required for hydrogen dragging by dislocation mobility during plastic deformation are lower than the binding energy between hydrogen and trapping sites. The peak 2 hydrogen, therefore, is believed to not accumulate in front of the crack tip and to not cause environmental degradation in spite of being present in amounts as high as 2.9 mass ppm. (author)

Chemical heat treatment of low alloyed maraging steels

Energy Technology Data Exchange (ETDEWEB)

Malinov, L S; Korotich, I K [Zhdanovskij Metallurgicheskij Inst. (Ukrainian SSR)

1979-09-01

The investigation concerned the nitriding, cementation, chromizing, borating of economically alloyed maraging grade 04Kh2N5MFYu steel. The investigated methods of chemothermal treatment were found to considerably increase the hardness of the surface layer of the maraging steel. The high tempering of the grade 04Kh2N5MFYu cemented and hardened steel was found to produce secondary hardening. On chromizing, the diffusion layer is an alloyed ferrite which strengthens because of the dispersion hardening on ageing. The formation of the plastic low-carbon martensite at relatively small cooling rates greatly decreases the tendency of the boride layer to cracking.

Fullerene derivatives as components for 'plastic' photovoltaic cells

NARCIS (Netherlands)

Hummelen, J.C.; Knol, J.; Kadish, KM; Ruoff, RS

1998-01-01

Derivatives of [60]fullerene, mixed with conducting polymers to yield donor-acceptor bulk-heterojunction (beta-junction) materials, are useful in 'plastic' photovoltaic devices. In order to enhance the charge carrier mobilities in the two individual interpenetrating networks, one important goal of

Hydrogen Assisted Cracking of High Strength Steel Welds

Science.gov (United States)

1988-05-01

differs in general from the previous models in that hydrogen is assumed , to enhance local plasticity rather than truly embrittle the lattice. 5) Formation...measured. - The salient caracteristics of the IIW test include: - A 10mm X 15mm X 30mm specimen machined from mild steel with a sur- . .. face ground...hydrogen so %4. -. ,*. that a crack can grow under a lower applied stress. This theory has been criticized on the basis that the small but finite plastic

Advanced automobile steels subjected to plate rolling at 773 K or 1373 K

Science.gov (United States)

Torganchuk, Vladimir; Belyakov, Andrey; Kaibyshev, Rustam

2017-12-01

The high manganese steels exhibiting the effects of twinning-induced plasticity (TWIP) and transformation-induced plasticity (TRIP) demonstrate an excellent combination of enhanced formability, strength and ductility. Such unique mechanical properties make high-manganese steel the most attractive material for various applications, including the segment of advanced automobile steels. The strain hardening in such steels can be achieved through martensitic transformation, when the stacking fault energy (SFE) is about 10 mJ m-2, and/or twinning, when SFE is about 20 to 50 mJ m-2. The actual mechanical properties of high-Mn steels could vary, depending on the conditions of thermo-mechanical processing. In the present study, the effect of rolling temperature on the microstructure and mechanical properties of 18% Mn steels was clarified. The steels hot rolled at 1373 K were characterized by uniform almost equiaxed grains with near random crystallographic orientations that resulted in relatively low yield strengths of 300-360 MPa, followed by pronounced strain hardening that led to the total elongation above 60%. In contrast, the steels warm rolled at 773 K were characterized by flattened grains with a strong rolling texture and high yield strengths of 850-950 MPa combined with a total elongation of about 30%.

Determination of the plastic deformation and residual stress tensor distribution using surface and bulk intrinsic magnetic properties

International Nuclear Information System (INIS)

Hristoforou, E.; Svec, P. Sr.

2015-01-01

We have developed an unique method to provide the stress calibration curve in steels: performing flaw-less welding in the under examination steel, we obtained to determine the level of the local plastic deformation and the residual stress tensors. These properties where measured using both the X-ray and the neutron diffraction techniques, concerning their surface and bulk stresses type II (intra-grain stresses) respectively, as well as the stress tensor type III by using the electron diffraction technique. Measuring the distribution of these residual stresses along the length of a welded sample or structure, resulted in determining the local stresses from the compressive to tensile yield point. Local measurement of the intrinsic surface and bulk magnetic property tensors allowed for the un-hysteretic correlation. The dependence of these local magnetic tensors with the above mentioned local stress tensors, resulting in a unique and almost un-hysteretic stress calibration curve of each grade of steel. This calibration integrated the steel's mechanical and thermal history, as well as the phase transformations and the presence of precipitations occurring during the welding process.Additionally to that, preliminary results in different grade of steels reveal the existence of a universal law concerning the dependence of magnetic and magnetostrictive properties of steels on their plastic deformation and residual stress state, as they have been accumulated due to their mechanical and thermal fatigue and history. This universality is based on the unique dependence of the intrinsic magnetic properties of steels normalized with a certain magnetoelastic factor, upon the plastic deformation or residual stress state, which, in terms, is normalized with their yield point of stress. (authors)

Anisotropic yield surfaces in bi-axial cyclic plasticity

International Nuclear Information System (INIS)

Rider, R.J.; Harvey, S.J.; Breckell, T.H.

1985-01-01

Some aspects of the behaviour of yield surfaces and work-hardening surfaces occurring in biaxial cyclic plasticity have been studied experimentally and theoretically. The experimental work consisted of subjecting thin-walled tubular steel specimens to cyclic plastic torsion in the presence of sustained axial loads of various magnitudes. The experimental results show that considerable anisotropy is induced when the cyclic shear strains are dominant. Although the true shapes of yield and work-hardening surfaces can be very complex, a mathematical model is presented which includes both anisotropy and Bauschinger effects. The model is able to qualitatively predict the deformation patterns during a cycle of applied plastic shear strain for a range of sustained axial stresses and also indicate the material response to changes in axial stress. (orig.)

Volatilization from PCA steel alloy

Energy Technology Data Exchange (ETDEWEB)

Hagrman, D.L.; Smolik, G.R.; McCarthy, K.A.; Petti, D.A.

1996-08-01

The mobilizations of key components from Primary Candidate Alloy (PCA) steel alloy have been measured with laboratory-scale experiments. The experiments indicate most of the mobilization from PCA steel is due to oxide formation and spalling but that the spalled particles are large enough to settle rapidly. Based on the experiments, models for the volatization of iron, manganese, and cobalt from PCA steel in steam and molybdenum from PCA steel in air have been derived.

Plastic deformation of Fortissimo fuel cans

International Nuclear Information System (INIS)

Marbach, G.; Millet, P.; Blanchard, P.

1979-01-01

The study of a great number of standard Fortissimo fuel rods clad in 316 hyper quenched steel shows that the plastic deformation depends linearily on the pressure of the fission gases and on the dose. The irradiation creep module deduced therefrom is between 1 and 2x10 -6 (MPa F atomic displacement) -1 at 450 0 C and increases regularly with the temperature [fr

Effect of cumulative strain on texture characteristics during wire drawing of eutectoid steels

International Nuclear Information System (INIS)

Yang, F.; Ma, C.; Jiang, J.Q.; Feng, H.P.; Zhai, S.Y.

2008-01-01

The texture characteristics associated with plastic deformation of Fe-C steels near-eutectoid composition during a continuous cold drawing process were thoroughly investigated by orientation distribution function analysis based on X-ray diffraction. The effect of cumulative drawing strains on the fiber texture in drawn hypereutectoid and hypoeutectoid steel wires was discussed

Evaluation of inelastic constitutive models under plasticity-creep interaction for 2 1/4 Cr-1Mo steel: Results of joint work (A)

International Nuclear Information System (INIS)

Inoue, T.; Ohno, N.; Suzuki, A.; Igari, T.

1987-01-01

In order to evaluate the validity of existing inelastic constitutive models under the condition of plasticity-creep interaction, ten kinds of constitutive models were applied to sixteen bench mark problems of four categories, and the calculated results were compared with the experiments of 2 1/4Cr-1Mo steel at 600 0 C. The present bench mark project provides the following remarks: (1) The strain rate effect on the stress-strain relation can be represented, in some degree, even by a simple superposition model of classical type, and some of unified models describe the saturation of increase in flow stress with higher strain rate. (2) The characteristics of the plasticity-creep interaction were predicted by the modified superposition model as well as by unified ones in the actual calculations for the propounded problems. (3) Although the sophisticated unified constitutive models tend to give qualitatively better results, the complicated procedures in determining material parameters from the data of conventional tests need some improvements. The subcommittee has been reorganized to focus her attention in applying thus developed results under uniaxial stress state to multiaxial one, and the out-put will be expected to report in a couple of years

Thermoplastic liners for carbon steel pipelines

Energy Technology Data Exchange (ETDEWEB)

Mehdi, Mauyed S.; AlDossary, Abdullah K. [Saudi Aramco, Dhahran (Saudi Arabia)

2009-12-19

Materials selection for pipe and fittings used to convey corrosive fluids has often been a challenge. Traditionally, exotic Corrosion Resistant Alloys (CRA) have been used in corrosive environments despite their high cost. Plastic lined carbon steel piping offers a cost effective alternative to the use of CRAs by eliminating corrosion, significantly reducing the use of toxic chemicals and the heavy metal usually present in CRAs. Thermoplastic Liners offer the combination of corrosion resistance and mechanical strength, which are unachievable with singular materials. Under pressure conditions, the liner is fully supported by the metalwork, while under vacuum conditions, the liner must be thick enough along with venting system to withstand the collapsing forces created by the negative pressure. Plastic liners have been used successfully to line and protect metallic pipelines for many years and have become an indispensable requirement of the oil and gas industry particularly with water injection and hydrocarbon services. In the case of internally corroded pipes, the use of thermoplastic liners for rehabilitation is an option to extend the lifetime of companies' assets, reduce maintenance cost and increase intervals between T and Is. For new construction, plastic liners in carbon steel pipes can compete technically and economically with pipelines of CRA materials and other corrosion inhibition systems. This paper describes various design features, installations of thermoplastic liners in comparison to other corrosion inhibition methods. (author)

Assessment of fatigue crack length via plastic deformation in compact tension specimens using magnetic Barkhausen noise

International Nuclear Information System (INIS)

Reyes-Rodriguez, F. de los; Diego-Velasco, G. de; Capo-Sanchez, J.; Franco-Fidalgo, E.

2013-01-01

In this paper the influence of different parameters on crack length is determined via plastic deformation using magnetic Barkhausen noise; the compact specimens steel used in this study were 12Cr1MoV and 11Cr1Mo, which are used for steam transportation on power plants. The main objective of this paper is to determine the crack length and its incubation time using magnetic Barkhausen noise, which lets to improve the pre-cracking process prior creep crack growth rate test simulating the real conditions of high pressure and temperature of main steam lines. Results showed that mean root square and maximum pick of voltage decrease with plastic deformation for each steel analyzed in this work, on the other hand, with the increasing of plastic deformation, a logic relationship between plastic deformation and spectrum density is observed for mid frequencies values, as well as, a variation of the amplitude, width and shape of the Barkhausen signal envelope. (Author)

Semisolid forming of S48C steel grade

Science.gov (United States)

Plata, Gorka; Lozares, Jokin; Azpilgain, Zigor; Hurtado, Iñaki; Loizaga, Iñigo; Idoyaga, Zuriñe

2017-10-01

Steel production and component manufacturing industries have to face the challenge of globalization, trying to overcome the economic pressure to remain competitive. Moreover, the lightweighting trend of the latter years implies an even higher challenge to maintain the steel use. Therefore, advanced manufacturing processes will be the cornerstone. In this field, Semisolid forming (SSF) has demonstrated the capability of obtaining complex geometries and saving raw material and energy. Despite it is complicated the SSF of sound components, in Mondragon Unibertsitatea it has been successfully demonstrated the capability of producing strong enough automotive components with 42CrMo4 steel grade. In this work, we demonstrate the capability of SSF S48C steel grade with great mechanical properties.

Decrudding and chemical cleaning of carbon steel components - an evaluation

International Nuclear Information System (INIS)

Gaonkar, K.B.; Elayathu, N.S.D.; Shibad, P.R.; Gadiyar, H.S.

1982-01-01

Corrosion and accumulation of corrosion products on the surfaces of structural components and plant equipments can cause se vereoperational problems during service. An illustration is the heat exchanger systems in nuclear power stations. Development and standardisation of appropriate chemical cleaning and decontamination procedures and their evaluation hence merit serious consideration. A number of chemical cleaning procedures using formulations based on hydrochloric and citric acid solutions have been examined to study their crud dissolving and derusting ability in addition to the attack on base material. The compositions were chosen: (1) along with complexing agents EDTA and ammonium citrate, (2) with pH control, and (3) with the use of inhibitors acridine, rhodine, hexamine and phenyl-thiourea. The evaluations have been made at 28 and 60 deg C. Rusted carbon steel coupons having a rust of 10-12 mg/cm 2 on the surface have been used for the purpose of the above evaluations. Data on corrosion rates of monel and cupronickel (70:30) in the descaling solutions have also been presented. Results on the above evaluation studies have been discussed. (author)

Metallographic approach to the damage of austenitic stainless steels under plastic fatigue or under creep: description and physical interpretation of fatigue-creep-oxidation interactions

International Nuclear Information System (INIS)

Levaillant, Christophe

1984-01-01

This research thesis reports the study of interactions between fatigue, creep and oxidation in austenitic stainless steels which are to be used in the construction of fast breeder reactors. This study is addressed by means of low cycle plastic fatigue test with imposed strain, performed at 600 C with tensile relaxation hold times which may reach 24 hours. Continuous fatigue tests (without hold time) and pure creep tests have also been performed to define 'pure' fatigue damages and 'pure' creep damages. Two grades of Z3 CND 17-13 steel have been studied. Thus fracture mechanisms, crack initiation and propagation, and crack kinetic propagation have been studied. Metallographic measurements of damage have been performed. Damage types have been identified: propagation of cracks initiated at the surface, and intergranular de-cohesion within the material. An approximate modelling is proposed, as well as a critical comparison of various published models of fatigue-creep interaction. In order to predict structure lifetime, a new test methodology is proposed, based on experimental results

A correlative approach to segmenting phases and ferrite morphologies in transformation-induced plasticity steel using electron back-scattering diffraction and energy dispersive X-ray spectroscopy.

Science.gov (United States)

Gazder, Azdiar A; Al-Harbi, Fayez; Spanke, Hendrik Th; Mitchell, David R G; Pereloma, Elena V

2014-12-01

Using a combination of electron back-scattering diffraction and energy dispersive X-ray spectroscopy data, a segmentation procedure was developed to comprehensively distinguish austenite, martensite, polygonal ferrite, ferrite in granular bainite and bainitic ferrite laths in a thermo-mechanically processed low-Si, high-Al transformation-induced plasticity steel. The efficacy of the ferrite morphologies segmentation procedure was verified by transmission electron microscopy. The variation in carbon content between the ferrite in granular bainite and bainitic ferrite laths was explained on the basis of carbon partitioning during their growth. Copyright © 2014 Elsevier B.V. All rights reserved.

Plastics and health risks.

Science.gov (United States)

Halden, Rolf U

2010-01-01

By 2010, the worldwide annual production of plastics will surpass 300 million tons. Plastics are indispensable materials in modern society, and many products manufactured from plastics are a boon to public health (e.g., disposable syringes, intravenous bags). However, plastics also pose health risks. Of principal concern are endocrine-disrupting properties, as triggered for example by bisphenol A and di-(2-ethylhexyl) phthalate (DEHP). Opinions on the safety of plastics vary widely, and despite more than five decades of research, scientific consensus on product safety is still elusive. This literature review summarizes information from more than 120 peer-reviewed publications on health effects of plastics and plasticizers in lab animals and humans. It examines problematic exposures of susceptible populations and also briefly summarizes adverse environmental impacts from plastic pollution. Ongoing efforts to steer human society toward resource conservation and sustainable consumption are discussed, including the concept of the 5 Rs--i.e., reduce, reuse, recycle, rethink, restrain--for minimizing pre- and postnatal exposures to potentially harmful components of plastics.

Characterization of a cold-rolled 2101 lean duplex stainless steel.

Science.gov (United States)

Bassani, Paola; Breda, Marco; Brunelli, Katya; Mészáros, Istvan; Passaretti, Francesca; Zanellato, Michela; Calliari, Irene

2013-08-01

Duplex stainless steels (DSS) may be defined as a category of steels with a two-phase ferritic-austenitic microstructure, which combines good mechanical and corrosion properties. However, these steels can undergo significant microstructural modification as a consequence of either thermo-mechanical treatments (ferrite decomposition, which causes σ- and χ-phase formation and nitride precipitation) or plastic deformation at room temperature [austenite transformation into strain-induced martensite (SIM)]. These secondary phases noticeably affect the properties of DSS, and therefore are of huge industrial interest. In the present work, SIM formation was investigated in a 2101 lean DSS. The material was subjected to cold rolling at various degrees of deformation (from 10 to 80% thickness reduction) and the microstructure developed after plastic deformation was investigated by electron backscattered diffraction, X-ray diffraction measurements, and hardness and magnetic tests. It was observed that SIM formed as a consequence of deformations higher than ~20% and residual austenite was still observed at 80% of thickness reduction. Furthermore, a direct relationship was found between microstructure and magnetic properties.

Effect on stress-strain relations brought by surface carburization of 316 stainless steel

International Nuclear Information System (INIS)

Matsumoto, K.

1977-01-01

The effect of sodium. environment on austenitic stainless steels used as structural materials in Liquid Metal Cooled Fast Breeder Reactors (LMFBRs) has long been the subject of extensive studies in many countries. Recent developments tending toward stricter control of the oxygen content permitted to be present in the circulating sodium have come to allay the apprehensions formerly held on the possibility of general corrosion affecting the mechanical properties of structural materials expected to be used In LMFBR plants. Grain boundary corrosion and depletion of elements from the structure surface also have come to be considered to provide little cause of fear in this regard, though some uncertainty is still left concerning the influence that these phenomena might exert toward the end of plant life. What still remains essentially to be clarified relates to carbon mass transfer. Decarburization and/or carburization are phenomena that cannot be disregarded even in the primary heat transfer system of LMFBRs, on account of the temperature dependence of carbon activity in steels, which could cause the carbon to leak out from structural material into the circulating sodium in the higher temperature zones of a circuit, to deposit itself on the channel walls in the lower temperature parts. Recent reports on loop experiments point toward the possibility of carboneous matter leaching into flowing sodium and into the cover gas to produce significant carburization phenomena. Carburization, in particular, can bring about loss of ductility and deterioration of fatigue properties, and hence serious consideration of this aspect is called for in the design of components incorporating thin stainless steel plates. To represent the stress-strain behavior at 550 deg. C of 316 stainless steel affected by surface carburization, an empirical formula was adopted. It was proposed by Voce for relating true stress to true plastic strain: σ = Aexp(C ε p ) + B, where σ is the true stress, and

Quality of austenite chrome-nickel steel made by gas-oxygen refining

International Nuclear Information System (INIS)

Fel'dgandler, Eh.G.; Levin, F.L.; Moshkevich, E.A.; Shifrin, Eh.V.; Movshovich, V.S.; Pargamonov, E.A.

1991-01-01

Properties and structure were investigated of austenitic 03Kh18N11 and 08KhN10T steels melted at gas oxygen refining aggregates. It was established that mechanical and corrosion properties of rolling of such steels were in agreement with standard properties of metal of open melting. Sheet 08Kh18N10T steel has the level of strength and plasticity regulated for 12Kh18N10T steel. As steel of 08Kh18N10T holds the complex of high mechanical and corrosion properties, 08Kh18N10T is recommended to be replace by 12Kh18N10T with the aim of decrease of titanium usage and increase of process efficiency

Thermomechanical fatigue life prediction of high temperature components

Energy Technology Data Exchange (ETDEWEB)

Seifert, Thomas; Hartrott, Philipp von; Riedel, Hermann; Siegele, Dieter [Fraunhofer-Inst. fuer Werkstoffmechanik (IWM), Freiburg (Germany)

2009-07-01

The aim of the work described in this paper is to provide a computational method for fatigue life prediction of high temperature components, in which the time and temperature dependent fatigue crack growth is a relevant damage mechanism. The fatigue life prediction is based on a law for microcrack growth and a fracture mechanics estimate of the cyclic crack tip opening displacement. In addition, a powerful model for nonisothermal cyclic plasticity is employed, and an efficient laboratory test procedure is proposed for the determination of the model parameters. The models are efficiently implemented into finite element programs and are used to predict the fatigue life of a cast iron exhaust manifold and a notch in the perimeter of a turbine rotor made of a ferritic/martensitic 10%-chromium steel. (orig.)

Effect of solution treatment on microstructure and properties of duplex stainless steel

Science.gov (United States)

Wang, X. Y.; Luo, J. M.; Huang, L. Q.; Wang, H. B.; Ma, C. W.

2017-09-01

The influence of solution treatment on microstructure and properties of 2205 duplex stainless steel (DSS) was studied. The microstructure, precipitates and corrosion resisting property were observed and analyzed by means of optical microscopy (OM), scanning electron microscopy (SEM) and electrochemical methods. The results showed that a large number of brittle σ-phase precipitates, which deteriorate the plasticity and corrosion resistance of the material, were easy to produce in the duplex stainless steel under the low temperature. The precipitation of σ-phase can be decreased and the plasticity and corrosion resistance can be improved by increasing solution temperature. In addition, the ferrite content increases with the increase of solution temperature, while less affected by cooling rate.

Supply chain of steel industries for the nuclear power plant construction in Indonesia

International Nuclear Information System (INIS)

Dharu Dewi; Sahala M Lumbanraja

2017-01-01

Nuclear Power Plant (NPP) Construction needs steel materials for the manufacturing of heavy components and civil work construction. National industries is expected to supply steel components especially for non nuclear component needs. Supply chain of steel industries is required to know the potency of steel industries from upstream to downstream industries which can support the NPP construction sustainability. The type of steel needed in the NPP construction consist of structure steel, rebar, steel plate, etc. The aim of the study is to identify supply chain of steel industries from upstream industries to downstream industries so that they can supply steel needs in the NPP construction. The methodology used are literature review and industries survey by purposive sampling test which sent questionnaires and carrying out technical visits to the potential industries to supply steel components for NPP construction. From the analysis of the questionnaires and survey, it has been obtained that the Indonesian steel industries capable of supplying steel for construction materials of non-nuclear parts are PT. Krakatau Steel, PT. Gunung Steel Group (PT Gunung Garuda and PT. Gunung Raja Paksi), PT. Cilegon Fabricators and PT. Ometraco Arya Samanta. While steel materials for primary components with nuclear grade, such as steel materials for reactor vessels and pressure vessels, the Indonesian steel industry has not been able to supply them. Therefore, the Indonesian steel industries must improve its capability, both in raw material processing and fabrication capability in order to meet the requirements of specifications, codes and standards of nuclear grade. (author)

Induction hardening of tool steel for heavily loaded aircraft engine components

Directory of Open Access Journals (Sweden)

Rokicki P.

2017-03-01

Full Text Available Induction hardening is an innovative process allowing modification of the materials surface with more effective, cheaper and more reproducible way to compare with conventional hardening methods used in the aerospace industry. Unfortunately, high requirements and strict regulation concerning this branch of the industry force deep research allowing to obtain results that would be used for numerical modelling of the process. Only by this way one is able to start the industrial application of the process. The main scope of presented paper are results concerning investigation of microstructure evolution of tool steel after single-frequency induction hardening process. The specimens that aim in representing final industrial products (as heavily loaded gears, were heat- -treated with induction method and subjected to metallographic preparation, after which complex microstructure investigation was performed. The results obtained within the research will be a basis for numerical modelling of the process of induction hardening with potential to be introduced for the aviation industrial components.

Refined Analysis of Fatigue Crack Initiation Life of Beam-to-Column Welded Connections of Steel Frame under Strong Earthquake

Directory of Open Access Journals (Sweden)

Weilian Qu

2017-01-01

Full Text Available This paper presents a refined analysis for evaluating low-cycle fatigue crack initiation life of welded beam-to-column connections of steel frame structures under strong earthquake excitation. To consider different length scales between typical beam and column components as well as a few crucial beam-to-column welded connections, a multiscale finite element (FE model having three different length scales is formulated. The model can accurately analyze the inelastic seismic response of a steel frame and then obtain in detail elastoplastic stress and strain field near the welded zone of the connections. It is found that the welded zone is subjected to multiaxial nonproportional loading during strong ground motion and the elastoplastic stress-strain field of the welded zone is three-dimensional. Then, using the correlation of the Fatemi-Socie (FS parameter versus fatigue life obtained by the experimental crack initiation fatigue data of the structural steel weldment subjected to multiaxial loading, the refined evaluation approach of fatigue crack initiation life is developed based on the equivalent plastic strain at fatigue critical position of beam end seams of crucial welded connections when the steel frame is subjected to the strong earthquake excitation.

Mechanical characteristics of plastic base Ports and impact on flushing efficacy.

Science.gov (United States)

Guiffant, Gérard; Flaud, Patrice; Royon, Laurent; Burnet, Espérie; Merckx, Jacques

2017-01-01

Three types of totally implantable venous access devices, Ports, are currently in use: titanium, plastic (polyoxymethylene, POM), and mixed (titanium base with a POM shell). Physics theory suggests that the interaction between a non-coring needle (NCN, made of stainless steel) and a plastic base would lead to the stronger material (steel) altering the more malleable material (plastic). To investigate whether needle impacts can alter a plastic base's surface, thus potentially reducing flushing efficacy. A Port made of POM was punctured 200 times with a 19-gauge NCN. Following the existing guidelines, the needle tip pricked the base with each puncture. The Port's base was then examined using a two-dimensional optical instrument, and a bi-dimensional numerical simulation using COMSOL ® was performed to investigate potential surface irregularities and their impact on fluid flow. Each needle impact created a hole (mean depth, 0.12 mm) with a small bump beside it (mean height, 0.02 mm) the Reynolds number Re k ≈10. A numerical simulation of the one hole/bump set showed that the flushing efficacy was 60% that of flushing along a flat surface. In clinical practice, the number of times a Port is punctured depends on patient and treatment characteristics, but each needle impact on the plastic base may increase the risk of decreased flushing effectiveness. Therefore, the more a plastic Port is accessed, the greater the risk of microorganisms, blood products, and medication accumulation. Multiple needle impacts created an irregular surface on the Port's base, which decreased flushing efficacy. Clinical investigation is needed to determine whether plastic base Ports are associated with an increased risk of Port infection and occlusion compared to titanium base Ports.

RESEARCH OF SYNERGETIC RELIABILITY OF PEARLITE-REDUCED STRUCTURAL STEEL 09G2FB

Directory of Open Access Journals (Sweden)

Gustov Yuriy Ivanovich

2012-10-01

Full Text Available The primary objective of the research is the synergetic reliability of perlite-reduced structural steel 09G2FB exposed to various thermal and mechanical treatments. In the aftermath of the above exposure, the steel in question has proved to assume a set of strength-related and plastic mechanical properties (σσδ and ψ.

Hysteresis Behaviour of Mass Concrete Mixed with Plastic Fibre under Compression

OpenAIRE

A. A. Okeola; T. I. Sijuade

2016-01-01

Unreinforced concrete is a comparatively brittle substance when exposed to tensile stresses, the required tensile strength is provided by the introduction of steel which is used as reinforcement. The strength of concrete may be improved tremendously by the addition of fibre. This study focused on investigating the compressive strength of mass concrete mixed with different percentage of plastic fibre. Twelve samples of concrete cubes with varied percentage of plastic fibre at 7, 14 and 28 days...

Hot gas path component

Science.gov (United States)

Lacy, Benjamin Paul; Kottilingam, Srikanth Chandrudu; Porter, Christopher Donald; Schick, David Edward

2017-09-12

Various embodiments of the disclosure include a turbomachine component. and methods of forming such a component. Some embodiments include a turbomachine component including: a first portion including at least one of a stainless steel or an alloy steel; and a second portion joined with the first portion, the second portion including a nickel alloy including an arced cooling feature extending therethrough, the second portion having a thermal expansion coefficient substantially similar to a thermal expansion coefficient of the first portion, wherein the arced cooling feature is located within the second portion to direct a portion of a coolant to a leakage area of the turbomachine component.

Multiscale mechanics of TRIP-assisted multiphase steels: I. Characterization and mechanical testing

International Nuclear Information System (INIS)

Jacques, P.J.; Furnemont, Q.; Lani, F.; Pardoen, T.; Delannay, F.

2007-01-01

The mechanical behaviour of transformation-induced plasticity (TRIP)-assisted multiphase steels is addressed based on three different microstructures generated from the same steel grade. The mechanisms responsible for the work-hardening capacity and the resulting balance between strength and resistance to plastic localization are investigated at different length scales. The macroscopic mechanical response is determined by simple shear, uniaxial tension, Marciniak and equibiaxial tension supplemented by earlier tensile tests on notched and cracked specimens. It is shown that the transformation rate reaches a maximum for stress states intermediate between uniaxial tension and equibiaxial tension. At an intermediate length scale, the true in situ flow properties of the individual ferrite-bainite and retained austenite phases are determined by combining neutron diffraction and digital image correlation. This combined analysis elucidates the partitioning of stress and strain between the different constitutive phases. Based on these results, supplemented by transmission electron microscopy and electron backscattered diffraction observations, a general overview of the hardening behaviour of TRIP-assisted multiphase steels is depicted

Isothermal and thermal-mechanical fatigue of VVER-440 reactor pressure vessel steels

Science.gov (United States)

Fekete, Balazs; Trampus, Peter

2015-09-01

The fatigue life of the structural materials 15Ch2MFA (CrMoV-alloyed ferritic steel) and 08Ch18N10T (CrNi-alloyed austenitic steel) of VVER-440 reactor pressure vessel under completely reserved total strain controlled low cycle fatigue tests were investigated. An advanced test facility was developed for GLEEBLE-3800 physical simulator which was able to perform thermomechanical fatigue experiments under in-service conditions of VVER nuclear reactors. The low cycle fatigue results were evaluated with the plastic strain based Coffin-Manson law, and plastic strain energy based model as well. It was shown that both methods are able to predict the fatigue life of reactor pressure vessel steels accurately. Interrupted fatigue tests were also carried out to investigate the kinetic of the fatigue evolution of the materials. On these samples microstructural evaluation by TEM was performed. The investigated low cycle fatigue behavior can provide reference for remaining life assessment and lifetime extension analysis.

Simulation of Microdamage and Evaluation of Remaining Life of Steam Conduit Components from New-Generation Refractory Steel 10Kh9MF-Sh

Science.gov (United States)

Gladshtein, V. I.

2018-03-01

The effects of microdamage on the remaining life of high-temperature components of steam conduits from high-chromium steel 10Kh9MF-Sh and low-alloy steel 12Kh1M1F are compared. To simulate the microdamage, specimens with a circular notch and different relative diameters are fabricated. Specimens with a notch simulating the highest degree of microdamage and smooth specimens are tested for long-term strength. The coefficient of the remaining life of a conduit is computed for the range of relative damage presenting practical interest.

Fatigue-crack growth correlations for design and analysis of stainless steel components

International Nuclear Information System (INIS)

James, L.A.

1981-10-01

A relatively large collection of fatigue-crack growth results for annealed Types 304 and 316 stainless steels over a wide range of temperature was processed and analyzed in a consistent way. Only data that satisfied the criteria of ASTM E647-82 was retained and used in the statistical treatments that followed. Linear least-squares regression equations and 95% confidence intervals were fitted through the results for each material/temperature set. The regression results (and their associated limits of validity) provide useful equations for the analysis of structural components. Overlap (or the lack of overlap) of the confidence intervals was employed as a criterion as to whether the results for Types 304 and 316 should be separated into discrete sets, and on this basis it was concluded that the two alloys should be treated separately. 38 references, 16 figures, 1 table

Instability predictions for circumferentially cracked Type-304 stainless-steel pipes under dynamic loading. Final report

International Nuclear Information System (INIS)

Zahoor, A.; Wilkowski, G.; Abou-Sayed, I.; Marschall, C.; Broek, D.; Sampath, S.; Rhee, H.; Ahmad, J.

1982-04-01

This report provides methods to predict margins of safety for circumferentially cracked Type 304 stainless steel pipes subjected to applied bending loads. An integrated combination of experimentation and analysis research was pursued. Two types of experiments were performed: (1) laboratory-scale tests on center-cracked panels and bend specimens to establish the basic mechanical and fracture properties of Type 304 stainless steel, and (2) full-scale pipe fracture tests under quasi-static and dynamic loadings to assess the analysis procedures. Analyses were based upon the simple plastic collapse criterion, a J-estimation procedure, and elastic-plastic large-deformation finite element models

X-ray fractography on fatigue fracture surface of high manganese austenitic steel

International Nuclear Information System (INIS)

Akita, Koichi; Misawa, Hiroshi; Kodama, Shotaro; Saito, Tetsuro.

1997-01-01

Fatigue tests were carried out under constant stress amplitude, using a non-magnetic high manganese Mn-Cr steel. X-ray fractography was applied on the fatigue fractured surface to investigate the relationship between stress intensity factor and residual stress or half-value breadth of the X-ray diffraction profile. The fatigue crack propagation rate of this non-magnetic Mn-Cr steel had the same tendency as in the ordinary structural ferritic steels. The relationship between stress intensity factor and the residual stress or half-value breadth of the steel was almost the same as that of the ferritic cyclic work hardening steels. No stress induced transformation was observed on the fracture surface, but the residual stress on the fractured surface was compressive in the high stress intensity factors range, which is typical in the cyclic work hardening steels. The half-value breadth on the fractured surface increased with increasing effective stress intensity factor range. The relationship between the half-value breadth and stress intensity factor range was represented by a linear line regardless of the stress ratio. Therefore, the acting stress intensity factor range at the time of fracture can be estimated from the half-value breadth. The depth of monotonic plastic zone was estimated from the distribution of half-value breadth beneath the fractured surface. The relationship between the maximum stress intensity factor and half-value breadth was expressed by the equation ω m α(K max /σ y ) 2 , where the value of α was 0.025. This is about one sixth of the value for ferritic steels, and the fact shows the severe work hardening occuring in the plastic zone in this manganese steel. (author)

Evolution of microstructure and mechanical properties of steel in the course of pressing-drawing

Science.gov (United States)

Lezhnev, S. N.; Volokitina, I. E.; Volokitin, A. V.

2017-11-01

The combined continuous pressing-drawing process is proposed after a comprehensive analysis of available plastic structure-forming techniques taking into account the promising trends in their development. This combination of severe plastic deformation in equal-channel step die and drawing allows one to obtain a wire of desired size and shape in the cross section with an ultrafine-grained structure after a few deformation cycles. It also enables initial workpieces of any length to be processed and, therefore, allows one to obtain finished products up to several tens of meters in length. The aim of this study is to investigate the effect of new combined pressing-drawing technique of plastic deformation on the structure and mechanical properties of the steel. These studies have shown that the proposed deformation technique has a significant advantage of the techniques currently used to manufacture a steel wire.

Prediction of residual life of low-cycle fatigue in austenitic stainless steel based on indentation test

International Nuclear Information System (INIS)

Yonezu, Akio; Touda, Yuya; Kim, HakGui; Yoneda, Keishi; Sakihara, Masayuki; Minoshima; Kohji

2011-01-01

In this study, a method to predict residual life of low-cycle fatigue in austenitic stainless steel (SUS316NG) was proposed based on indentation test. Low-cycle fatigue tests for SUS316NG were first conducted based on uniaxial tensile-compressive loading under the control of true strain range. Applied strain ranges were varied from about 3 to 12%. Their hysteresis loops of stress and strain were monitored during the fatigue tests. Plastic deformation range in hysteresis loop at each cycle could be roughly expressed by bi-linear hardening rule, whose plastic properties involve yield stress and work-hardening coefficient. The cyclic plastic properties were found to be dependent on the number of cycles and applied strain range, due to work-hardening. We experimentally investigated the empirical relationship between the plastic properties and number of cycles for each applied strain range. It is found that the relationship quantitatively predicts the applied strain range and number of cycles, when the plastic properties, or yield stress and work-hardening coefficient were known. Indentation tests were applied to the samples subjected to low cycle fatigue test, in order to quantitatively determine the plastic properties. The estimated properties were assigned to the proposed relationship, yielding the applied strain range and the cycle numbers. The proposed method was applied to the several stainless steel samples subjected to low cycle fatigue tests, suggesting that their residual lives could be reasonably predicted. Our method is thus useful for predicting the residual life of low-cycle fatigue in austenitic stainless steel. (author)

Analysis of features of stainless steels in dissimilar welded joints in chloride inducted corrosion

Science.gov (United States)

Topolska, S.; Łabanowski, J.

2017-08-01

Stainless steels of femtic-austenitic microstructure that means the duplex Cr-Ni-Mo steels, in comparison with austenitic steel includes less expensive nickel and has much better mechanical properties with good formability and corrosion resistance, even in environments containing chloride ions. Similar share of high chromium ferrite and austenite, which is characterized by high ductility, determines that the duplex steels have good crack resistance at temperatures up to approximately -40°C. The steels containing approximately 22% Cr, 5% Ni, 3% Mo and 0.2% N crystallizes as a solid solution δ, partially transforming from the temperature of about 1200°C to 850°C into the phase α. The stable structure of considered steels, at temperatures above 850°C, is ferrite, and at lower temperatures the mixture of phase γ+α +σ. The two-phase structure α+γ the duplex steel obtains after hyperquenching at the temperature of stability of the mixture of α+γ phases, and the share of the phases depends on the hyper quenching attributes. Hyperquenching in water, with a temperature close to 1200°C, ensures the instance in the microstructure of the steel a large share of ferrite and a small share of the high chromium austenite. This causes the increase of strength properties and reducing the plasticity of the steel and its resistance ability to cracking and corrosion. Slower cooling from the mentioned temperature, for example in the air, enables the partial transformation of the a phase into the γ one (α → γ) and increasing the share of austenite in the steel structure. It leads to improvement of plasticity properties. In the paper are presented the results of investigations of heteronymous welded joints of duplex steel and austenitic one. The results include the relation between the chemical composition of steels and their weldability.

Environmental variation partitioned into separate heritable components

DEFF Research Database (Denmark)

Ørsted, Michael; Rohde, Palle Duun; Hoffmann, Ary A

2018-01-01

Trait variation is normally separated into genetic and environmental components, yet genetic factors also control the expression of environmental variation, encompassing plasticity across environmental gradients and within-environment responses. We defined four components of environmental variation......: plasticity across environments, variability in plasticity, variation within environments, and differences in within-environment variation across environments. We assessed these components for cold tolerance across five rearing temperatures using the Drosophila melanogaster Genetic Reference Panel (DGRP...

Microscale-calibrated modeling of the deformation response of dual-phase steels

International Nuclear Information System (INIS)

Chen, Peng; Ghassemi-Armaki, Hassan; Kumar, Sharvan; Bower, Allan; Bhat, Shrikant; Sadagopan, Sriram

2014-01-01

A combination of micropillar compression tests and microstructure-based numerical simulations were used to determine the flow strength and strain rate partitioning in uniaxial tension in two commercial low-carbon dual-phase sheet steels, DP980 (0.09% C–2.15% Mn–0.60% Si (wt.%)) and DF140T (0.15% C–1.45% Mn–0.30% Si (wt.%)). The two steels have different microstructures, with the martensite volume fraction in DP980 being ∼60%, compared to ∼40% in DF140T. Nevertheless, they exhibit similar uniaxial stress–strain behavior. To determine the microstructural origin of this behavior, micropillar compression specimens from ferrite and martensitic phases in both steels were deformed in uniaxial compression to obtain their individual response. A microstructure-based crystal plasticity model that accounts for non-Schmid behavior in the ferrite phase and contains a detailed description of the hierarchical microstructure of martensite was developed and material parameters were determined by fitting model predictions to the micropillar compression data. The crystal plasticity model was then used to predict the flow stress and strain rate partitioning during uniaxial tensile deformation of the two steels. The ferrite phase in the two steels was found to have similar flow strength. In contrast, the flow stress of martensite in DF140T was found to be approximately twice that in DP980. This strength difference is offset by the difference in martensite volume fraction in the two steels, resulting in nearly identical uniaxial tensile behavior. The strain rate partitioning and interfacial stress distributions in the two steels differ significantly, however, and have important implications on their tensile ductility

Deformation induced martensite in AISI 316 stainless steel

International Nuclear Information System (INIS)

Solomon, N.; Solomon, I.

2010-01-01

The forming process leads to a considerable differentiation of the strain field within the billet, and finally causes the non-uniform distribution of the total strain, microstructure and properties of the material over the product cross-section. This paper focus on the influence of stress states on the deformation-induced a martensitic transformation in AISI Type 316 austenitic stainless steel. The formation of deformation-induced martensite is related to the austenite (g) instability at temperatures close or below room temperature. The structural transformation susceptibility is correlated to the stacking fault energy (SFE), which is a function not only of the chemical composition, but also of the testing temperature. Austenitic stainless steels possess high plasticity and can be easily cold formed. However, during cold processing the hardening phenomena always occurs. Nevertheless, the deformation-induced martensite transformation may enhance the rate of work-hardening and it may or may not be in favour of further material processing. Due to their high corrosion resistance and versatile mechanical properties the austenitic stainless steels are used in pressing of heat exchanger plates. However, this corrosion resistance is influenced by the amount of martensite formed during processing. In order to establish the links between total plastic strain, and martensitic transformation, the experimental tests were followed by numerical simulation. (Author) 21 refs.

Field Evaluations of Low-Frequency SAFT-UT on Cast Stainless Steel and Dissimilar Metal Weld Components

Energy Technology Data Exchange (ETDEWEB)

Diaz, Aaron A.; Harris, R. V.; Doctor, Steven R.

2008-11-01

This report documents work performed at the Pacific Northwest National Laboratory (PNNL) in Richland, Washington, and at the Electric Power Research Institute's (EPRI) Nondestructive Examination (NDE) Center in Charlotte, North Carolina, on evalutating a low frequency ultrasonic inspection technique used for examination of cast stainless steel (CSS) and dissimilar metal (DMW) reactor piping components. The technique uses a zone-focused, multi-incident angle, low frequency (250-450 kHz) inspection protocol coupled with the synthetic aperture focusing technique (SAFT). The primary focus of this work is to provide information to the United States Nuclear Regulatory Commission on the utility, effectiveness and reliability of ultrasonic testing (UT) inspection techniques as related to the inservice ultrasonic inspection of coarse grained primary piping components in pressurized water reactors (PWRs).

Synergistic enhancing effect of N+C alloying on cyclic deformation behaviors in austenitic steel

Energy Technology Data Exchange (ETDEWEB)

Kang, J. [State Key Laboratory of Metastable Materials Science and Technology, Yanshan University, Qinhuangdao 066004 (China); Zhang, F.C., E-mail: zfc@ysu.edu.cn [State Key Laboratory of Metastable Materials Science and Technology, Yanshan University, Qinhuangdao 066004 (China); Long, X.Y. [State Key Laboratory of Metastable Materials Science and Technology, Yanshan University, Qinhuangdao 066004 (China); Yang, Z.N. [National Engineering Research Center for Equipment and Technology of Cold Strip Rolling, Yanshan University, Qinhuangdao 066004 (China)

2014-07-29

Cyclic plastic and elastic strain controlled deformation behaviors of Mn18Cr7 austenitic steel with N0.6C0.3 synergistic enhancing alloying have been investigated using tension-compression low cycle fatigue and three-point bending high cycle fatigue testing. Results of cyclic deformation characteristic and fatigue damage mechanism have been compared to that in Mn12C1.2 steel. Mn18Cr7N0.6C0.3 steel always shows cyclic softening caused by enhanced planar sliding due to the interaction between N+C and the substitutional atoms as well as the dislocation, which is totally different from cyclic hardening in Mn12C1.2 steel caused by the interaction between C members of C–Mn couples with the dislocation. Enhanced effective stress is obtained due to the solid solution strengthening effect caused by the short range order at low strain amplitude while this effect does not work at high strain amplitude. Internal stress contributes most to the cyclic softening with the increase of strain amplitudes. Significant planar slip characteristic can be observed resulting from low stacking fault energy and high short range order effects in Mn18Cr7N0.6C0.3 steel and finally the parallel or intersecting thin sheets with dislocation tangles separated by dislocation free sheets are obtained with the prolonged cycles under cyclic elastic or plastic strain controlled fatigue testing. There exist amounts of small cracks on the surface of the Mn18Cr7N0.6C0.3 steel because fatigue crack initiation is promoted by the cyclic plastic strain localization. However, the zigzag configuration of the cracks reveals that the fatigue crack propagation is highly inhibited by the planar slip characteristic, which eventually improves the fatigue life.

A Study on the Fatigue-Fractured Surface of Normalized SS41 Steel and M.E.F. Dual Phase Steel by an X-ray Diffraction Technique

International Nuclear Information System (INIS)

Oh, Sae Wook; Park, Young Chul; Park, Soo Young; Kim, Deug Jin; Hue, Sun Chul

1996-01-01

This study verified the relationship between fracture mechanics parameters and X-ray parameters for normalized SS41 steel with homogeneous crystal structure and M.E.F. dual phase steel(martensite encapsulated islands of ferrite). The fatigue crack propagation test were carried out and X-ray diffraction technique was applied to fatigue fractured surface. The change in X-ray parameters(residual stress, half-value breadth) according to the depth of fatigue fractured surface were investigated. The depth of maximum plastic zone, W y , were determined on the basis of the distribution of the half-value breadth for normalized SS41 steel and that of the residual stress for M.E.F. dual phase steel. K max could be estimated by the measurement of W y

Influence of Al on the fatigue crack growth behavior of Fe–22Mn–(3Al)–0.6C TWIP steels

International Nuclear Information System (INIS)

Ma, Penghui; Qian, Lihe; Meng, Jiangying; Liu, Shuai; Zhang, Fucheng

2015-01-01

The influence of Al on fatigue crack growth (FCG) behavior of the high-Mn austenitic twinning-induced plasticity (TWIP) steel was investigated by conducting FCG tests on Fe–22Mn–0Al–0.6C and Fe–22Mn–3Al–0.6C TWIP steels (hereafter, referred to as 0Al and 3Al TWIP steel, respectively). The FCG tests were performed at stress ratio of 0.1 under the control of stress intensity factor range using three-point bending specimens. Excepting that the traditional two-dimensional (2D) observation methods (optical, scanning and transmission electron microscopes) were used to observe the crack paths, fracture surfaces and microstructure features, a high-resolution synchrotron X-ray computed tomography was also applied to observe the three-dimensional (3-D) crack morphology. The results indicate that the FCG resistance of the 0Al TWIP steel is superior to that of 3Al TWIP steel in the near threshold regime. Observed from the 2D crack paths and 3D crack morphologies, it can be found that the crack surface roughness and crack deflection of the 0Al steel are greater than those of 3Al steel. It is suggested that the degree of roughness-induced crack closure decreases with the addition of Al. And the 0Al steel shows much larger plastic zone sizes ahead of the crack tip than the 3Al steel, suggesting that plasticity-induced crack closure may also play an important role in decreasing the FCG rate in the 0Al steel. By excluding the crack closure effects, the 0Al steel still exhibits a higher effective crack growth threshold value than the 3Al steel; this is considered to be due to the higher planarity of slip in the 0Al steel than in the 3Al steel, and the mechanical twins generated in the 0Al steel reduce the stress concentration at crack tip

SCC crack growth rate of cold worked 316L stainless steel in PWR environment

Science.gov (United States)

Du, Donghai; Chen, Kai; Yu, Lun; lu, Hui; Zhang, Lefu; Shi, Xiuqiang; Xu, Xuelian

2015-01-01

Many component failures in nuclear power plants were found to be caused by stress corrosion cracking (SCC) of cold worked austenitic steels. Some of the pressure boundary component materials are even cold worked up to 35% plastic deformation, leaving high residual stress and inducing high growth rate of corrosion crack. Controlling water chemistry is one of the best counter measure to mitigate this problem. In this work, the effects of temperature (200 up to 325 °C) and dissolved oxygen (0 up to 2000 μg/L) on SCC crack growth rates of cold worked austenitic stainless steel type 316L have been tested by using direct current potential drop (DCPD) method. The results showed that temperature affected SCC crack growth rates more significantly in oxygenated water than in deaerated water. In argon deaerated water, the crack growth rate exhibited a peak at about 250 °C, which needs further verification. At 325 °C, the SCC crack growth rate increased rapidly with the increase of dissolved oxygen concentration within the range from 0 up to 200 μg/L, while when dissolved oxygen was above 200 μg/L, the crack growth rate followed a shallower dependence on dissolved oxygen concentration.

MARTENSITIC CREEP RESISTANT STEEL STRENGTHENED BY Z-PHASE

DEFF Research Database (Denmark)

2008-01-01

The present invention relates to steel alloys having a martensitic or martensitic- ferritic structure and comprising Z-phase (CrXN) particles, where X is one or more of the elements V, Nb, Ta, and where the Z-phase particles have an average size of less than 400 nm. The alloy comprises by wt...... % the following components: 9 to 15% Cr, 0.01-0.20% N, C in an amount less than 0.1%, one or more of: 0.01- 0.5%V,0.01-1%Nb, 0.01-2%Ta, and a balance being substantially iron and inevitable impurities. The invention further relates to a method of manufacturing such a steel alloy, a component comprising...... such a steel alloy, and to the use of such a steel alloy for high temperature components....

Study on cementitious properties of steel slag

Directory of Open Access Journals (Sweden)

Zhu G.

2013-01-01

Full Text Available The converter steel slag chemical and mineral components in China’s main steel plants have been analysed in the present paper. The electronic microscope, energy spectrum analysis, X-ray diffraction analysis confirmed the main mineral compositions in the converter slag. Converter slag of different components were grounded to obtain a powder with specific surface area over 400m2/kg, making them to take place some part of the cement in the concrete as the admixture and carry out the standard tests. The results indicate that the converter slag can be used as cementitious materials for construction. Furthermore, physical mechanic and durability tests on the concrete that certain amount of cement be substituted by converter steel slag powder from different steel plants are carried out, the results show that the concrete with partial substitution of steel slag powder has the advantages of higher later period strength, better frost resistance, good wear resistance and lower hydration heat, etc. This study can be used as the technical basis for “Steel Slag Powder Used For Cement And Concrete”, “Steel Slag Portland Cement”, “Low Heat Portland Steel Slag Cement”, “Steel Slag Road Cement” in China, as well as a driving force to the works of steel slag utilization with high-value addition, circular economy, energy conservation and discharge reduction in the iron and steel industry.

Thermomechanical modelling of laser surface glazing for H13 tool steel

Science.gov (United States)

Kabir, I. R.; Yin, D.; Tamanna, N.; Naher, S.

2018-03-01

A two-dimensional thermomechanical finite element (FE) model of laser surface glazing (LSG) has been developed for H13 tool steel. The direct coupling technique of ANSYS 17.2 (APDL) has been utilised to solve the transient thermomechanical process. A H13 tool steel cylindrical cross-section has been modelled for laser power 200 W and 300 W at constant 0.2 mm beam width and 0.15 ms residence time. The model can predict temperature distribution, stress-strain increments in elastic and plastic region with time and space. The crack formation tendency also can be assumed by analysing the von Mises stress in the heat-concentrated zone. Isotropic and kinematic hardening models have been applied separately to predict the after-yield phenomena. At 200 W laser power, the peak surface temperature achieved is 1520 K which is below the melting point (1727 K) of H13 tool steel. For laser power 300 W, the peak surface temperature is 2523 K. Tensile residual stresses on surface have been found after cooling, which are in agreement with literature. Isotropic model shows higher residual stress that increases with laser power. Conversely, kinematic model gives lower residual stress which decreases with laser power. Therefore, both plasticity models could work in LSG for H13 tool steel.

Study on Performance of Steel Fiber Concrete Bridge Pier Specimens under Horizontal Cyclic Loading

Directory of Open Access Journals (Sweden)

Baiben Chen

2017-01-01

Full Text Available Because of that steel fiber can effectively prevent the extension and development of small cracks in the concrete, steel fiber reinforced concrete has good toughness and tensile strength. In the application of building materials, steel fiber reinforced concrete is an ideal elastic-plastic material. For the seismic performance, it has advantages. In order to analyze the seismic performance of steel fiber reinforced concrete, 4 piers of the scale model test under horizontal cyclic loading were done. The results showed that failure mode of steel fiber reinforced concrete is better than that of ordinary concrete, and has a large yield moment under the external loads.

On the effectiveness of surface severe plastic deformation by shot peening at cryogenic temperature

Science.gov (United States)

Novelli, M.; Fundenberger, J.-J.; Bocher, P.; Grosdidier, T.

2016-12-01

The effect of cryogenic temperature (CT) on the graded microstructures obtained by severe shot peening using surface mechanical attrition treatment (SMAT) was investigated for two austenitic steels that used different mechanisms for assisting plastic deformation. For the metastable 304L steel, the depth of the hardened region increases because CT promotes the formation of strain induced martensite. Comparatively, for the 310S steel that remained austenitic, the size of the subsurface affected region decreases because of the improved strength of the material at CT but the fine twinned nanostructures results in significant top surface hardening.