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Sample records for steel components plastic

  1. Strain-based plastic instability acceptance criteria for ferritic steel safety class 1 nuclear components under level D

    Kim, Ji Su; Lee, Han Sang; Kim, Yun Jae [Dept. of Mechanical Engineering, Korea University, Seoul (Korea, Republic of); Kim, Jong Sung [Dept. of Mechanical Engineering, Sunchon National University, Suncheon (Korea, Republic of); Kim, Jin Won [Dept. of Nuclear Engineering, Chosun University, Gwangju (Korea, Republic of)

    2015-04-15

    This paper proposes strain-based acceptance criteria for assessing plastic instability of the safety class 1 nuclear components made of ferritic steel during level D service loads. The strain-based criteria were proposed with two approaches: (1) a section average approach and (2) a critical location approach. Both approaches were based on the damage initiation point corresponding to the maximum load-carrying capability point instead of the fracture point via tensile tests and finite element analysis (FEA) for the notched specimen under uni-axial tensile loading. The two proposed criteria were reviewed from the viewpoint of design practice and philosophy to select a more appropriate criterion. As a result of the review, it was found that the section average approach is more appropriate than the critical location approach from the viewpoint of design practice and philosophy. Finally, the criterion based on the section average approach was applied to a simplified reactor pressure vessel (RPV) outlet nozzle subject to SSE loads. The application shows that the strain-based acceptance criteria can consider cumulative damages caused by the sequential loads unlike the stress-based acceptance criteria and can reduce the over conservatism of the stress-based acceptance criteria, which often occurs for level D service loads.

  2. Strain-based plastic instability acceptance criteria for ferritic steel safety class 1 nuclear components under level D

    Kim, Ji Su; Lee, Han Sang; Kim, Yun Jae; Kim, Jong Sung; Kim, Jin Won

    2015-01-01

    This paper proposes strain-based acceptance criteria for assessing plastic instability of the safety class 1 nuclear components made of ferritic steel during level D service loads. The strain-based criteria were proposed with two approaches: (1) a section average approach and (2) a critical location approach. Both approaches were based on the damage initiation point corresponding to the maximum load-carrying capability point instead of the fracture point via tensile tests and finite element analysis (FEA) for the notched specimen under uni-axial tensile loading. The two proposed criteria were reviewed from the viewpoint of design practice and philosophy to select a more appropriate criterion. As a result of the review, it was found that the section average approach is more appropriate than the critical location approach from the viewpoint of design practice and philosophy. Finally, the criterion based on the section average approach was applied to a simplified reactor pressure vessel (RPV) outlet nozzle subject to SSE loads. The application shows that the strain-based acceptance criteria can consider cumulative damages caused by the sequential loads unlike the stress-based acceptance criteria and can reduce the over conservatism of the stress-based acceptance criteria, which often occurs for level D service loads.

  3. PLASTIC ANALYSIS OF STEEL FRAME STRUCTURE

    M. Rogac

    2013-05-01

    Full Text Available This paper presents the plastic analysis of steel frame structure loaded by gravity loads. By applying the cinematic theorem of ultimate analysis, the ultimate load for the case of elastic - ideally plastic material is calculated. The identical structure was treated in the computer program SAP2000 where the zone of material reinforcement in the plastic area was covered. Keywords: Steel frame structure, plastic analysis, ultimate gravity load, material reinforcement.

  4. Intensely irradiated steel components: Plastic and fracture properties, and a new concept of structural design criteria for assuring the structural integrity

    Suzuki, Kazuhiko, E-mail: suzuki.kazuhiko@jaea.go.j [Japan Atomic Energy Agency, Nuclear Science and Engineering Directorate, 2-4 Shirane, Shirakata, Tokai-mura, Naka-gun, Ibaraki-ken 319-1195 (Japan); Jitsukawa, Shiro; Okubo, Nariaki [Japan Atomic Energy Agency, Nuclear Science and Engineering Directorate, 2-4 Shirane, Shirakata, Tokai-mura, Naka-gun, Ibaraki-ken 319-1195 (Japan); Takada, Fumiki [Japan Atomic Energy Agency, Department of JMTR Operation, Narita-cho, Oarai-machi, Higashi-ibaraki-gun, Ibaraki-ken 311-1393 (Japan)

    2010-06-15

    In order to develop a systematic and reasonable concept assuring the structural integrity of components under intense neutron irradiation, two basic tensile properties, true stress-true strain (TS-TS) curves and fracture strain, were investigated on an austenitic stainless steel and martensitic steel. Application of Swift equation is confirmed to a large plastic strain range of TS-TS curves. Fracture strain epsilon{sub f} data were well correlated as epsilon{sub f} + epsilon{sub 0} = const. where epsilon{sub 0} is the pre-strain representing the irradiation hardening. Based on those formulations and available experimental information, several critical issues to be dealt with in developing the concept were identified possible reduction in ductility, significant change in mechanical properties, remarkable cyclic softening and other unique cyclic properties observed during a high-cycle fatigue testing, and the redundancy of the plastic collapse concept to bending. Existing structural codes are all based on the assumption that there will be no significant changes in mechanical properties during operation, and of high ductility. Therefore, a new concept for assuring structural integrity is required for application not only to components with high ductility but also components with reduced ductility. First, potential failure modes were identified, and a new and systematic concept was proposed for preventing these modes of failure, introducing a new concept of categorizing the loadings by stability of deformation process to fracture (as type F and M loadings). Based on the basic concept, a detailed concept of how to protect against ductile fracture was given, and loading type-dependent limiting parameters were set. Finally, application of the detailed concept was presented, especially on determination of loading type (in numerical approach, the formulation of TS-TS curves and fracture strain derived above are needed), and on how to determine the limiting parameters as

  5. Intensely irradiated steel components: Plastic and fracture properties, and a new concept of structural design criteria for assuring the structural integrity

    Suzuki, Kazuhiko; Jitsukawa, Shiro; Okubo, Nariaki; Takada, Fumiki

    2010-01-01

    In order to develop a systematic and reasonable concept assuring the structural integrity of components under intense neutron irradiation, two basic tensile properties, true stress-true strain (TS-TS) curves and fracture strain, were investigated on an austenitic stainless steel and martensitic steel. Application of Swift equation is confirmed to a large plastic strain range of TS-TS curves. Fracture strain ε f data were well correlated as ε f + ε 0 = const. where ε 0 is the pre-strain representing the irradiation hardening. Based on those formulations and available experimental information, several critical issues to be dealt with in developing the concept were identified possible reduction in ductility, significant change in mechanical properties, remarkable cyclic softening and other unique cyclic properties observed during a high-cycle fatigue testing, and the redundancy of the plastic collapse concept to bending. Existing structural codes are all based on the assumption that there will be no significant changes in mechanical properties during operation, and of high ductility. Therefore, a new concept for assuring structural integrity is required for application not only to components with high ductility but also components with reduced ductility. First, potential failure modes were identified, and a new and systematic concept was proposed for preventing these modes of failure, introducing a new concept of categorizing the loadings by stability of deformation process to fracture (as type F and M loadings). Based on the basic concept, a detailed concept of how to protect against ductile fracture was given, and loading type-dependent limiting parameters were set. Finally, application of the detailed concept was presented, especially on determination of loading type (in numerical approach, the formulation of TS-TS curves and fracture strain derived above are needed), and on how to determine the limiting parameters as allowable limits. Experiments were done to

  6. Plastic collapse load of corroded steel plates

    Keywords. Corroded steel plate; plastic collapse; FEM; rough surface. ... The main aim of present work is to study plastic collapse load of corroded steel plates with irregular surfaces under tension. Non-linear finite element method ... Department of Ocean Engineering, AmirKabir University of Technology, 15914 Tehran, Iran ...

  7. Effect of plastic strain on fracture strength of cracked components

    Kamaya, Masayuki

    2009-01-01

    Nuclear power plant components are occasionally subjected to large load by earthquake and may suffer plastic strain. Although the plastic strain induced in materials increases the strength, it may reduce the fracture toughness due to a crack in the components. In this study, the effect of the plastic strain on strength of cracked components was investigated. Firstly, the change in the tensile properties and fracture toughness due to plastic strain were examined for Type 316 stainless steel and carbon steel (SM490). The degree of nominal plastic strain was 5%, 10%, 20% and 40% (only for stainless steel). Secondly, the J-integral values of surface crack on a pipe were evaluated by finite element analyses. Finally, the critical load for fracture of the cracked pipe was evaluated for various pipe and crack geometries using the J-integral values and the fracture toughness obtained. It was concluded that the plastic strain enhances the fracture strength of the cracked components when the induced plastic strain is less than 10%, although the extremely large plastic strain could reduce the strength. (author)

  8. Effect of plastic strain on fracture strength of cracked components

    Kamaya, Masayuki

    2010-01-01

    Nuclear power plant components are occasionally subjected to excessive load by earthquake and may suffer plastic strain. Although the plastic strain introduced in materials increases the strength, it may reduce the fracture toughness. In this study, the effect of the plastic strain on strength of cracked components was investigated. Firstly, the change in the tensile properties and fracture toughness due to plastic strain were examined for Type 316 stainless steel and carbon steel (SM 490). The degree of nominal plastic strain was 5%, 10%, 20% and 40% (only for stainless steel). Secondly, the J-integral values of surface crack on a pipe were evaluated by finite element analyses. Finally, the critical load for fracture of the cracked pipe was evaluated for various pipe and crack geometries using the J-integral values and the fracture toughness obtained. It was concluded that the plastic strain enhances the fracture strength of the cracked components when the induced plastic strain is less than 10%, although the extremely large plastic strain could reduce the strength. (author)

  9. Failures on stainless steel components

    Haenninen, H.

    1994-01-01

    Economic losses due to failure mainly by corrosion in process and nuclear industries are considered. In these industries the characteristics of different forms of corrosion and their economic effects are fairly well known and, especially, in nuclear industry the assessment of corrosion related costs has been comprehensive. In both industries the economic losses resulting from environmentally enhanced cracking of stainless steel components and the accompanying failures and outages have been considerable, owing as much to the frequency as the unpredictability of such occurrences. (orig.)

  10. Plasticity of low carbon stainless steels

    Bulat, S.I.; Fel'dgandler, Eh.G.; Kareva, E.N.

    1975-01-01

    In the temperature range 800-1200 0 C and with strain rates of from 10 -3 to 3 s -1 , austenitic (000Kh18N12) and austenitic-ferrite (000Kh26N6) very low carbon stainless steels containing 0.02-0.03% C exhibit no higher resilience than corresponding ordinary steels containing 0.10-0.12% C. However, the plasticity of such steels (particularly two-phase steels) at 900-1100 0 C is appreciably inferior owing to the development of intergranular brittle fracture. Pressure treatment preceded by partial cooling of the surface to 850 0 C yields rolled and forged products with acceptable indices but is inconvenient technically. At the Zlatoustovsk and Ashin metallurgical plants successful tests have been performed involving the forging and rolling of such steels heated to 1280-1300 0 C without partial cooling; it was necessary to improve the killing conditions, correct the chemical composition (increasing the proportion of ferrite) and take measures against heat loss. (author)

  11. Fatigue damage of steel components

    Fæster, Søren; Zhang, Xiaodan; Huang, Xiaoxu

    2014-01-01

    Railway rails and the inner ring in roller bearings in wind turbines are both experiencing steel-to-steel contact in small areas with huge loads resulting in extremely high stresses in the base materials......Railway rails and the inner ring in roller bearings in wind turbines are both experiencing steel-to-steel contact in small areas with huge loads resulting in extremely high stresses in the base materials...

  12. Tool steel quality and surface finishing of plastic molds

    Rafael Agnelli Mesquita

    2010-01-01

    Full Text Available Plastic industry is today in a constant growth, demanding several products from other segments, which includes the plastic molds, mainly used in the injection molding process. Considering all the requirements of plastic molds, the surface finishing is of special interest, as the injected plastic part is able to reproduce any details (and also defects from the mold surface. Therefore, several aspects on mold finishing are important, mainly related to manufacturing conditions - machining, grinding, polishing and texturing, and also related to the tool steel quality, in relation to microstructure homogeneity and non-metallic inclusions (cleanliness. The present paper is then focused on this interrelationship between steel quality and manufacturing process, which are both related to the final quality of plastic mold surfaces. Examples are discussed in terms of surface finishing of plastic molds and the properties or the microstructure of mold steels.

  13. Microstructural evolution in deformed austenitic TWinning Induced Plasticity steels

    Van Tol, R.T.

    2014-01-01

    This thesis studies the effect of plastic deformation on the stability of the austenitic microstructure against martensitic transformation and diffusional decomposition and its role in the phenomenon of delayed fracture in austenitic manganese (Mn)-based TWinning Induced Plasticity (TWIP) steels.

  14. Boron effect on stainless steel plasticity under hot deformation

    Bulat, S.I.; Kardonov, B.A.; Sorokina, N.A.

    1978-01-01

    The effect of boron on plasticity of stainless steels at temperatures of hot deformation has been studied at three levels of alloying, i.e. 0-0.01% (micro-alloying or modifying), 0.01-0.02% (low alloying) and 0.02-2.0% (high alloying). Introduction of 0.001-0.005% of boron increases hot plasticity of both low and high carbon stainless steels due to decrease in grain size and strengthening of grain boundaries. Microalloying by boron has a positive effect at temperatures below 1200-1220 deg C. At higher temperatures, particularly when its content exceeds 0.008%, boron deteriorates plasticity by increasing the size of grains and weakening their boundaries. 0.1-2% boron strengthen the stainless steel and dectease its plasticity

  15. Hardening of Fe-Cr-Mn steels cold plastic working

    Malinov, L.S.; Konop-Lyashko, V.I.; Nikoporets, N.M.

    1983-01-01

    The dependence is established between the level of proper-- ties obtained after cold plastic working and development of martensite transformations when loading in Fe-Cr-Mn steels containing 0.1-0.5% C, 13% Cr, 8-12% Mn, as well as in a number of complex alloyed steels. It is shown that the highest level of mechanical properties can be obtained after cold plastic working only in steels with definite austenite stability. Cold plastic working can both activize and stabilize austenite relatively to martensite formation during loading. The first thing is found when under the effect of preliminary cold working dislocation splitting takes place, as well as the formation of a small amount of E-phase and martensite. The second thing manifests itself when under the effect of cold working performed above Md (Md<20 deg C) cell dislocation structure is formed and dislocation pinning takes place

  16. Magnetic Non-destructive Testing of Plastically Deformed Mild Steel

    Jozef Pala

    2004-01-01

    Full Text Available The Barkhausen noise analysis and coercive field measurement have been used as magnetic non-destructive testing methods for plastically deformed high quality carbon steel specimens. The strain dependence of root mean square value and power spectrum of the Barkhausen noise and the coercive field are explained in terms of the dislocation density. The specimens have been subjected to different magnetizing frequencies to show the overlapping nature of the Barkhausen noise. The results are discussed in the context of usage of magnetic non-destructive testing to evaluate the plastic deformation of high quality carbon steel products.

  17. Transformation kinetics of selected steel grades after plastic deformation

    R. Kawulok

    2016-07-01

    Full Text Available The aim of this article was to assess the impact of previous plastic deformation on the kinetics of transformations of four selected steels. The research was conducted with use of the universal plastometer GLEEBLE 3800, when Continuous Cooling Transformation (CCT and Deformation Continuous Cooling Transformation (DCCT diagrams of selected steels were constructed on the basis of dilatometric tests. The research confirmed that the strain accelerates the particularly the transformations controlled by diffusion. Bainitic transformation was accelerated in three of the four steels. In the case of martensitic transformation the effect of the previous deformation was relatively small, but with clearly discernible trend.

  18. Nanostructures by Severe Plastic Deformation of Steels: Advantages and Problems

    Dobatkin, S. V.

    2006-01-01

    Full Text Available The aim of this paper is to consider the features of structure evolution during severe plastic deformation (SPD of steels and its influence on mechanical properties. The investigation have been carried out mainly on low carbon steels as well as on austenitic stainless steels after SPD by torsion under high pressure (HPT and equal channel angular (ECA pressing. Structure formation dependencies on temperature deformation conditions, strain degree, chemical composition, initial state and pressure are considered. The role of phase transformations for additional grain refinement, namely, martensitic transformation, precipitation of carbide particles during SPD and heating is underlined.

  19. Hydrogen induced plastic deformation of stainless steel

    Gadgil, V.J.; Keim, Enrico G.; Geijselaers, Hubertus J.M.

    1998-01-01

    Hydrogen can influence the behaviour of materials significantly. The effects of hydrogen are specially pronounced in high fugacities of hydrogen which can occur at the surface of steels in contact with certain aqueous environments. In this investigation the effect of high fugacity hydrogen on the

  20. The premature necking of twinning-induced plasticity steels

    Yang, C.L.; Zhang, Z.J.; Zhang, P.; Zhang, Z.F.

    2017-01-01

    An unusual necking behavior was found in twinning-induced plasticity (TWIP) steels during tensile tests, which is quite different from that observed on most ductile metals. A sharp drop of the strain-hardening rate (Θ) arises before necking initiation, rather than after it, leading to the premature necking of TWIP steels. Through carefully examining the evolution of macroscopic defects at various tensile strains using three-dimensional X-ray tomography (3D-XRT), this premature necking behavior was attributed to the multiplication of macroscopic voids during plastic deformation. Combining with the previous theories and present characterizations on the evolution of macroscopic voids, the mechanism of the unusual necking behavior in TWIP steels was quantificationally revealed.

  1. Texture developed during deformation of Transformation Induced Plasticity (TRIP) steels

    Bhargava, M; Asim, T; Sushil, M; Shanta, C

    2015-01-01

    Automotive industry is currently focusing on using advanced high strength steels (AHSS) due to its high strength and formability for closure applications. Transformation Induced Plasticity (TRIP) steel is promising material for this application among other AHSS. The present work is focused on the microstructure development during deformation of TRIP steel sheets. To mimic complex strain path condition during forming of automotive body, Limit Dome Height (LDH) tests were conducted and samples were deformed in servo hydraulic press to find the different strain path. FEM Simulations were done to predict different strain path diagrams and compared with experimental results. There is a significant difference between experimental and simulation results as the existing material models are not applicable for TRIP steels. Micro texture studies were performed on the samples using EBSD and X-RD techniques. It was observed that austenite is transformed to martensite and texture developed during deformation had strong impact on limit strain and strain path. (paper)

  2. Texture developed during deformation of Transformation Induced Plasticity (TRIP) steels

    Bhargava, M.; Shanta, C.; Asim, T.; Sushil, M.

    2015-04-01

    Automotive industry is currently focusing on using advanced high strength steels (AHSS) due to its high strength and formability for closure applications. Transformation Induced Plasticity (TRIP) steel is promising material for this application among other AHSS. The present work is focused on the microstructure development during deformation of TRIP steel sheets. To mimic complex strain path condition during forming of automotive body, Limit Dome Height (LDH) tests were conducted and samples were deformed in servo hydraulic press to find the different strain path. FEM Simulations were done to predict different strain path diagrams and compared with experimental results. There is a significant difference between experimental and simulation results as the existing material models are not applicable for TRIP steels. Micro texture studies were performed on the samples using EBSD and X-RD techniques. It was observed that austenite is transformed to martensite and texture developed during deformation had strong impact on limit strain and strain path.

  3. Viscosity and plasticity rise and reduction of anisotropy of low-alloy steel properties

    Matrosov, Yu.I.; Polyakov, I.E.

    1976-01-01

    Based on the published data, consideration is given to the possibilities of upgrading the toughness and plastic properties of low-alloy structural steels (16GS, 09G20S, 18G2, etc.) through the reduction in carbon and detrimental impurity (including sulphur) contents and also by treating the steels with the elements which are active with respect to sulphur (rare-earth metals, titanium, zirconium) and provide for the modifying action on sulphide inclusions. Drawing the impact strength properties on lateral samples nearer to those on longitudinal samples may be very favourable to the higher reliability of the structural components [ru

  4. Transformation induced plasticity in maraging steel: an experimental study

    Nagayama, K.; Kitajima, Y.; Kigami, S.; Tanaka, K.

    2000-01-01

    The deformation behavior of a maraging TRIP (transformation induced plasticity) steel (MAVAL X12) is studied experimentally under a constant load. The existence of the back stress in the axial direction is directly proved by investigating the dilatation curves. Martensite-start lines are given under tensile, compressive and shear stresses. The evolution of TRIP strain and the maximum TRIP strain are determined. The alloy response during isothermal tensile test is explained in terms of influences both by the composite and transformation. (orig.)

  5. Plasticity induced by phase transformation in steel: experiment vs modeling

    Tahimi, Abdeladhim

    2011-01-01

    The objectives of this work are: (i) understand the mechanisms and phenomena involved in the plasticity of steels in the presence of a diffusive or martensitic phase transformation. (ii) develop tools for predicting TRIP, which are able to correctly reproduce the macroscopic deformation for cases of complex loading and could also provide information about local elasto-visco-plastic interactions between product and parent phases. To this purpose, new experimental tests are conducted on 35NCD16 steel for austenite to martensite transformation and on 100C6 steel for austenite to pearlite transformation. The elasto viscoplastic properties of austenite and pearlite of the 100C6 steel are characterized through tension compression and relaxation tests. The parameters of macro-homogeneous and crystal-based constitutive laws could then be identified such as to analyse different models with respect to the experimental TRIP: the analytical models of Leblond (1989) and Taleb and Sidoroff (2003) but also, above all, different numerical models which can be distinguished by the prevailing assumptions concerning the local kinetics and the constitutive laws. An extension of the single-grain model dedicated to martensitic transformations developed during the thesis of S. Meftah (2007) is proposed. It consists in introducing the polycrystalline character of the austenite through a process of homogenization based on a self-consistent scheme by calculating the properties of an Equivalent Homogeneous Medium environment (EHM). (author)

  6. 49 CFR 192.619 - Maximum allowable operating pressure: Steel or plastic pipelines.

    2010-10-01

    ... plastic pipelines. 192.619 Section 192.619 Transportation Other Regulations Relating to Transportation... Operations § 192.619 Maximum allowable operating pressure: Steel or plastic pipelines. (a) No person may operate a segment of steel or plastic pipeline at a pressure that exceeds a maximum allowable operating...

  7. Fracture of ledeburitic steel during hot plastic deformation

    Nikitin, V.P.; Borisov, Yu.A.; Bulat, S.I.; Zajtsev, V.V.

    1977-01-01

    The mechanisms of the high-temperature failure of high-carbon chromium Kh6F1, Kh6T2 and Kh6VF steels and a possibility to avoid their overheating have been investigated. At 1190 deg C and over the failure occurs along boundaries of grains at points of formation of the initial portions of the liquid phase as carbides are dissolved. If after a holding at 1190-1210 deg C the steels are cooled to 1120-1150 deg C and held for a sufficiently long time, secondary carbides are formed in the eutectic areas and, if the steels are deformed, the discontinuities present a rounded shape. Holding of an overheated steel at 1120-1150 deg C ensures its satisfactory workability in rolling. By choosing adequate overheating and subsequent slight cooling conditions, it is possible not only to retain, but even to improve the plasticity of carbide high-carbon steels. The results of laboratory tests have been confirmed under industrial conditions

  8. Nanostructures in a ferritic and an oxide dispersion strengthened steel induced by dynamic plastic deformation

    Zhang, Zhenbo

    fission and fusion reactors. In this study, two candidate steels for nuclear reactors, namely a ferritic/martensitic steel (modified 9Cr-1Mo steel) and an oxide dispersion strengthened (ODS) ferritic steel (PM2000), were nanostructured by dynamic plastic deformation (DPD). The resulting microstructure...

  9. Tailoring plasticity of austenitic stainless steels for nuclear applications: Review of mechanisms controlling plasticity of austenitic steels below 400 °C

    Meric de Bellefon, G., E-mail: mericdebelle@wisc.edu [University of Wisconsin-Madison (United States); Duysen, J.C. van [EDF R& D (France); University of Tennessee-Knoxville (United States); Unité Matériaux et Transformation (UMET) CNRS, Université de Lille (France)

    2016-07-15

    AISI 304 and 316 austenitic stainless steels were invented in the early 1900s and are still trusted by materials and mechanical engineers in numerous sectors because of their good combination of strength, ductility, and corrosion resistance, and thanks to decades of experience and data. This article is part of an effort focusing on tailoring the plasticity of both types of steels to nuclear applications. It provides a synthetic and comprehensive review of the plasticity mechanisms in austenitic steels during tensile tests below 400 °C. In particular, formation of twins, extended stacking faults, and martensite, as well as irradiation effects and grain rotation are discussed in details. - Highlights: • This article is part of an effort to tailor the plasticity of 304L and 316L steels for nuclear applications. • It reviews mechanisms controlling plasticity of austenitic steels during tensile tests. • Formation of twins, extended stacking faults, and martensite, grain rotation, and irradiation effects are discussed.

  10. High-carbon chromium steel resistance to small plastic deformation

    Gajduchenya, V.F.; Madyanov, S.A.; Apaev, B.A.; Kirillov, Yu.V.; Sokolov, L.D.

    1978-01-01

    The phase composition of a steel with 1.08% C and 2.1% Cr, and the variation in the level of microstresses in the matrix as related to the annealing temperature in the range of 400-600 deg C and in the applied compression stress were investigated. To study the phase composition, and chromium content in the α-solution and the carbide phases, magnetic, chemical, and X-ray spectrum analyses were carried out. The change in the level of microstresses was determined roentgenographically. During the stress relaxation test at temperatures of 20-180 deg C, the mechanism of plastic deformation near the yield point was investigated. It is shown that three dislocation mechanisms operate in high-carbon chromium steel under the conditions at hand: overcoming the Pierls-Nabarro barriers by the dislocations, overcoming the stress fields of coherent carbide particles by dislocations, and circumvention of second-phase particles by dislocations. The dependence of the realization of the different plastic deformation mechanisms on the number of carbide particles and the chromium concentration in the matrix was established. The thermally activated nature of the motion of the dislocations under conditions of stress relaxation at an elevated temperature is noted

  11. Magnetic Barkhausen emission for characterizing AISI 1045 steel plastically deformed

    Gelaysi Moreno-Vega

    2018-04-01

    Full Text Available The aim of this work was to correlate parameters of the metallurgical structure such as size and reorganizing the grains, as well as the hardening capacity and the samples distortion of AISI 1045 steel plastically deformed by roll and then fractioned, with average values root means square RMS of a Barkhausen Emission. The analyzed samples were deformed by using forces of 500, 1500 and 2500 N, angular speed of 27, 54, and 110 r.p.m and tool advance of 0,075; 0,125 and 0,25 mm / rev. Then, they underwent a traction process using a CRITM DNS 200 machine, with a load of 200 kN. It was observed that the EMB signal presented an increasing performance in correspondence with the deformation decline and the increasing in tension and the hardness degree. The study of commercial steel AISI 1045 plastically deformed with roller and then pulled with EMB technique, allowed corroborating the potential of this technique as a non-destructive testing.

  12. Experimental Study on the Utilization of Fine Steel Slag on Stabilizing High Plastic Subgrade Soil

    Hussien Aldeeky; Omar Al Hattamleh

    2017-01-01

    The three major steel manufacturing factories in Jordan dump their byproduct, steel slag, randomly in open areas, which causes many environmental hazardous problems. This study intended to explore the effectiveness of using fine steel slag aggregate (FSSA) in improving the geotechnical properties of high plastic subgrade soil. First soil and fine steel slag mechanical and engineering properties were evaluating. Then 0%, 5%, 10%, 15%, 20%, and 25% dry weight of soil of fine steel slag (FSSA) w...

  13. Tailoring plasticity of austenitic stainless steels for nuclear applications: Review of mechanisms controlling plasticity of austenitic steels below 400 °C

    Meric de Bellefon, G.; van Duysen, J. C.

    2016-07-01

    AISI 304 and 316 austenitic stainless steels were invented in the early 1900s and are still trusted by materials and mechanical engineers in numerous sectors because of their good combination of strength, ductility, and corrosion resistance, and thanks to decades of experience and data. This article is part of an effort focusing on tailoring the plasticity of both types of steels to nuclear applications. It provides a synthetic and comprehensive review of the plasticity mechanisms in austenitic steels during tensile tests below 400 °C. In particular, formation of twins, extended stacking faults, and martensite, as well as irradiation effects and grain rotation are discussed in details.

  14. Strength analyses of containment steel liner at the plasticity instability

    Klyashchitskij, V.I.; Golyakov, V.I.; Kostylev, V.I.; Margolin, B.Z.

    2003-01-01

    The steel liner of NPP containment plays the important role of a leak-tight contour preventing the possible releases of radioactive substances beyond the boundaries of the reactor building. However, so far in many cases an assessment of strain-stress state of the liner having initial imperfections of the shape was made with approximate methods. A new methodology for the analysis of the liner at the plasticity instability was developed at Atomenergoproekt institute in cooperation with specialists from other agencies. The methodology is based on code 'Termit'. Assessment of the critical strain was made taking into account possible presence of one or two defects: construction undercut or crack-like defect in a weld. On the base of the real structure analyses under any combinations of quasi-static loads the algorithm was developed for the computation of the liner. (author)

  15. Electron microscopy and plastic deformation of industrial austenitic stainless steels

    Thomas, Barry

    1976-01-01

    The different mechanisms of plastic deformation observed in austenitic stainless steels are described and the role of transmission electron microscopy in the elucidation of the mechanisms is presented. At temperatures below 0,5Tm, different variants of dislocation glide are competitive: slip of perfect and partial dislocations, mechanical twinning and strain-induced phase transformations. The predominance of one or other of these mechanisms can be rationalized in terms of the temperature and composition dependence of the stacking fault energy and the thermodynamic stability of the austenite. At temperatures above 0,5Tm dislocation climb and diffusion of point defects become increasingly important and at these temperatures recovery, recrystallization and precipitation can also occur during deformation [fr

  16. Development of a temperature-dependent cyclic plasticity constitutive model for SUS304 steel

    Takahashi, Yukio

    1990-01-01

    Development of an accurate inelastic constitutive model is required to improve the accuracy of inelastic analysis for structural components used in the inelastic region. Based on two fundamental assumptions derived from physical interpretation of temperature dependency of the plastic deformation behavior of type 304 stainless steel, a temperature-dependent cyclic plastic constitutive model is constructed here. Particular emphasis is placed on the modeling of enhanced hardening caused by the dynamic strain aging effect observed in some temperature regimes. Constants and functions involved in the model are determined based on the deformation characteristics observed in the low-cycle fatigue tests conducted at room temperature through 600degC. Several comparisons of model predictions with experimental data show the effectiveness of the present model in non-isothermal condition as well as in isothermal condition between room temperature and 600degC. (author)

  17. Elastic-plastic fracture analysis of carbon steel piping using the latest CEGB R6 approach

    Kanno, S.; Hasegawa, K.; Shimizu, T.; Kobayashi, H.

    1991-01-01

    The elastic-plastic fracture of carbon steel piping having various pipe diameters and circumferential crack angles and subjected to a bending moment is analyzed using the latest United Kingdom Central Electricity Generating Board R6 approach. The elastic-plastic fracture criterion must be applied instead of the plastic collapse criterion with increase of the pipe diameter and the crack angle. A simplified elastic-plastic fracture analysis procedure based on the R6 approach is proposed. (author)

  18. Plastic strain characterization in austenitic stainless steels and nickel alloys by electron backscatter diffraction

    Saez-Maderuelo, A., E-mail: alberto.saez@ciemat.es [CIEMAT, Av. Complutense, 22-28040 Madrid (Spain); Castro, L.; Diego, G. de [CIEMAT, Av. Complutense, 22-28040 Madrid (Spain)

    2011-09-01

    Stress corrosion cracking (SCC) is enhanced by cold work and causes many problems in components of the nuclear power plants. Besides, during manufacturing, installation, welding and service of the material, residual strains can be produced increasing the susceptibility to SCC. For this reason, it is important to characterize the degree of plastic strain due to dislocation accumulation in each crystal. Electron backscatter diffraction (EBSD), in conjunction with scanning electron microscope (SEM), has been a great advance in this field because it enables to estimate the plastic strain in a quick and easy way. Nevertheless, over the last few years, a lot of different mathematical expressions to estimate the plastic strain have appeared in the literature. This situation hinders the election of one of them by a novel scientist in this field. Therefore, in this paper some of the more common expressions used in the calculation of the angular misorientation have been presented and discussed in order to clarify their more important aspects. Then, using one of these expressions (average local misorientation), curves relating misorientation density with known levels of strain will be obtained for an austenitic stainless steel 304L and nickel base alloy 690, which have shown a linear behaviour that is in good agreement with results found in the literature. Finally, using curves obtained in previous steps, levels of plastic strain in a plate of nickel base alloy 600 welded with weld metal 182 were estimated between 8 and 10% for a high temperature mill annealing sample.

  19. Plastic strain characterization in austenitic stainless steels and nickel alloys by electron backscatter diffraction

    Saez-Maderuelo, A.; Castro, L.; Diego, G. de

    2011-01-01

    Stress corrosion cracking (SCC) is enhanced by cold work and causes many problems in components of the nuclear power plants. Besides, during manufacturing, installation, welding and service of the material, residual strains can be produced increasing the susceptibility to SCC. For this reason, it is important to characterize the degree of plastic strain due to dislocation accumulation in each crystal. Electron backscatter diffraction (EBSD), in conjunction with scanning electron microscope (SEM), has been a great advance in this field because it enables to estimate the plastic strain in a quick and easy way. Nevertheless, over the last few years, a lot of different mathematical expressions to estimate the plastic strain have appeared in the literature. This situation hinders the election of one of them by a novel scientist in this field. Therefore, in this paper some of the more common expressions used in the calculation of the angular misorientation have been presented and discussed in order to clarify their more important aspects. Then, using one of these expressions (average local misorientation), curves relating misorientation density with known levels of strain will be obtained for an austenitic stainless steel 304L and nickel base alloy 690, which have shown a linear behaviour that is in good agreement with results found in the literature. Finally, using curves obtained in previous steps, levels of plastic strain in a plate of nickel base alloy 600 welded with weld metal 182 were estimated between 8 and 10% for a high temperature mill annealing sample.

  20. Sustainable Steel Carburization by Using Snack Packaging Plastic Waste as Carbon Resources

    Songyan Yin

    2018-01-01

    Full Text Available In recent years, the research regarding waste conversion to resources technology has attracted growing attention with the continued increase of waste accumulation issues and rapid depletion of natural resources. However, the study, with respect to utilizing plastics waste as carbon resources in the metals industry, is still limited. In this work, an environmentally friendly approach to utilize snack packaging plastic waste as a valuable carbon resources for steel carburization is investigated. At high temperature, plastic waste could be subject to pyrolytic gasification and decompose into small molecular hydrocarbon gaseous products which have the potential to be used as carburization agents for steel. When heating some snack packaging plastic waste and a steel sample together at the carburization temperature, a considerable amount of carbon-rich reducing gases, like methane, could be liberated from the plastic waste and absorbed by the steel sample as a carbon precursor for carburization. The resulting carburization effect on steel was investigated by optical microscopy, scanning electron microscopy, electron probe microanalyzer, and X-ray photoelectron spectrometer techniques. These investigation results all showed that snack packaging plastic waste could work effectively as a valuable carbon resource for steel carburization leading to a significant increase of surface carbon content and the corresponding microstructure evolution in steel.

  1. Feasibility analysis of modified AL-6XN steel for structure component application in supercritical water-cooled reactor

    Xinggang LI; Qingzhi YAN; Rong MA; Haoqiang WANG; Changchun GE

    2009-01-01

    Modified AL-6XN austenite steel was patterned after AL-6XN superaustenitic stainless steel by introducing microalloy elements such as zirconium and titanium in order to adapt to recrystallizing thermo-mechanical treatment and further improve crevice corrosion resistance. Modified AL-6XN exhibited comparable tensile strength, and superior plasticity and impact toughness to commercial AL-6XN steel. The effects of aging behavior on corrosion resistance and impact toughness were measured to evaluate the qualification of modified AL-6XN steel as an in-core component and cladding material in a supercritical water-cooled reactor. Attention should be paid to degradation in corrosion resistance and impact toughness after aging for 50 hours when modified AL-6XN steel is considered as one of the candidate materials for in-core components and cladding tubes in supercritical water-cooled reactors.

  2. Decontamination experiments for stainless steel decommissioned components

    Stefanescu, D.; Radulescu, M.; Dragomir, M.; Velciu, L.; Dinu, A.

    2001-01-01

    This paper presents the factors which influence the decontamination conditions using the steps of CONAP process. This four phases process (alkaline pre-treatment , an oxidation phase with potassium permanganate in acid environment, a dissolution phase using a complexing agent, a rinsing phase) has been used for decontamination to recycle the stainless steel 304 L and 403 m. The attraction of this process results from the following reasons: - the volume of radioactive sludge is low comparatively with the original volume of the solutions; - the separation of the activity from the solution is very effective; - time of exposure is reduced; - it is not necessary to process the solution through evaporators. During decommissioning decontamination is used to reduce radiation field by removing some of the fission and activation products contained in deposits and oxide films to minimize the radiation exposure of the personnel and public. In this context, this hard decontamination yields the materials at a radioactivity level fulfilling the repository requirements. (authors)

  3. Laser based refurbishment of steel mill components

    Kazadi, P

    2006-03-01

    Full Text Available Laser refurbishment capabilities were demonstrated and promising results were obtained for repair of distance sleeves, foot rolls, descaler cassette, idler rolls. Based on the cost projections and the results of the in-situ testing, components which...

  4. Hydrogen induced plastic damage in pressure vessel steel of 2.25Cr-1Mo

    Han, G.W.; Song, Y.J.

    1995-01-01

    2.25Cr-1Mo steel is generally employed as a hydrogenation reaction vessel material used at elevated temperature and in a hydrogen containing environment. During service of the reaction vessel, a large number of hydrogen atoms would enter its wall. When the reaction vessel is shutdown and the temperature reduces to about ambient temperature, the hydrogen atoms remaining in the wall would induce plastic damage in the steel. The mechanism of hydrogen induced plastic damage is different for various materials with different microstructures. Investigations have demonstrated that the hydrogen induced plastic damage in carbide annealed carbon steels is caused by hydrogen accelerating the initiating and growing of microvoids from the carbide particles. However, SEM examination on the fracture surface of hydrogen charged tensile specimen of 2.25Cr-1Mo steel show that a large number of fisheyes appear on the fracture surface. This indicates that hydrogen induced plastic damage in 2.25Cr-1Mo steel is related to the occurrence of fisheye cracks during plastic deformation. By means of micro-fracture mechanics to analyze fisheye crack occurrence from the first generation microvoid, the mechanism of hydrogen induced plastic damage in the pressure vessel steel is investigated

  5. MATHEMATICAL FORMULATION OF PLASTIC CHARACTERISTICS OF WIRE OF STEEL 70 AT HIGH-SPEED WIRE DRAWING

    Yu. L. Bobarikin

    2011-01-01

    Full Text Available The carried out numerical experiments subject to initial and boundary conditions indicate that mathematical model of elastic-plastic characteristics of steel 90 can be used for numerical calculations of wire drawing routes for this grade of steel.

  6. Laser cutting of thick steel plates and simulated steel components using a 30 kW fiber laser

    Tamura, Koji; Ishigami, Ryoya; Yamagishi, Ryuichiro

    2016-01-01

    Laser cutting of thick steel plates and simulated steel components using a 30 kW fiber laser was studied for application to nuclear decommissioning. Successful cutting of carbon steel and stainless steel plates up to 300 mm in thickness was demonstrated, as was that of thick steel components such as simulated reactor vessel walls, a large pipe, and a gate valve. The results indicate that laser cutting applied to nuclear decommissioning is a promising technology. (author)

  7. Low temperature surface hardening of stainless steel; the role of plastic deformation

    Bottoli, Federico; Jespersen, Freja Nygaard; Hattel, Jesper Henri

    2016-01-01

    : - plastic deformation of metastable austenitic stainless steels leads to the development of strain-induced martensite, which compromises the uniformity and the homogeneity of the expanded austenite zone. - during low temperature surface engineering composition and stress profiles develop. On numerical......Thermochemical surface engineering by nitriding of austenitic stainless steel transforms the surface zone into expanded austenite, which improves the wear resistance of the stainless steel while preserving the stainless behavior. As a consequence of the thermochemical surface engineering, huge...

  8. Transformation-induced plasticity in multiphase steels subjected to thermomechanical loading

    Tjahjanto, D.D.; Turteltaub, S.R.; Suiker, A.S.J.; Zwaag, van der S.

    2008-01-01

    The behaviour of transformation-induced plasticity steels subjected to combined thermomechanical loading is studied at the microscale by means of numerical simulations. The microstructure is composed of an austenitic phase that may deform plastically and/or transform into martensite, and a ferritic

  9. Crystallographically based model for transformation-induced plasticity in multiphase carbon steels

    Tjahjanto, D.D.; Turteltaub, S.; Suiker, A.S.J.

    2007-01-01

    The microstructure of multiphase steels assisted by transformation-induced plasticity consists of grains of retained austenite embedded in a ferrite-based matrix. Upon mechanical loading, retained austenite may transform into martensite, as a result of which plastic deformations are induced in the

  10. Crystallographically based model for transformation-induced plasticity in multiphase carbon steels

    Tjahjanto, D.D.; Turteltaub, S.R.; Suiker, A.S.J.

    2008-01-01

    The microstructure of multiphase steels assisted by transformation-induced plasticity consists of grains of retained austenite embedded in a ferrite-based matrix. Upon mechanical loading, retained austenite may transform into martensite, as a result of which plastic deformations are induced in the

  11. Influence of the Martensitic Transformation on the Microscale Plastic Strain Heterogeneities in a Duplex Stainless Steel

    Lechartier, Audrey; Martin, Guilhem; Comby, Solène; Roussel-Dherbey, Francine; Deschamps, Alexis; Mantel, Marc; Meyer, Nicolas; Verdier, Marc; Veron, Muriel

    2017-01-01

    The influence of the martensitic transformation on microscale plastic strain heterogeneity of a duplex stainless steel has been investigated. Microscale strain heterogeneities were measured by digital image correlation during an in situ tensile test within the SEM. The martensitic transformation was monitored in situ during tensile testing by high-energy synchrotron X-ray diffraction. A clear correlation is shown between the plasticity-induced transformation of austenite to martensite and the development of plastic strain heterogeneities at the phase level.

  12. Boron effect on plasticity of austenite chromium-nickel-manganese steel with nitrogen

    Bulat, S.I.; Sorokina, N.A.; Ul'yanin, E.A.

    1975-01-01

    Plasticity of the stainless steels, with boron content changing from 0 to 0.13% is investigated. It follows from the test results that when the boron content amounts to 0.001 - 0.005%, plasticity of the steel rises at temperatures from 800 to 1000 deg C. When the boron content is higher, plasticity of the steel drops down, particularly at a temperature of 1000 deg C. Due to high sensitivity of the test steel to overheating at temperatures above 1260 deg C, the temperatures of 1240 -1260 deg C are considered to be the optimum for ingot heating, provided that the ingots are preliminarily held at the first stage of heating at a temperature of 1200 - 1220 deg C

  13. Parameters governing the failure of steel components

    Schmitt, W.

    1977-01-01

    The most important feature of any component is the ability to carry safely the load it is designed for. The strength of the component is influenced mainly by three groups of parameters: 1. The loading of the structure; Here the possible loading cases are: normal operation, testing, emergency and faulted conditions; the kinds of loading can be divided into: internal pressure, external forces and moments, temperature loading. 2. The defects in the structure: cavities and inclusions, pores, flaws or cracks. 3. The material properties: Young's modulus, Yield - and ultimate strength, absorbed charpy energy, fracture toughness, etc. For different failure modes one has to take into account different material properties, the loading and the defects are assumed to be within certain deterministic bounds, from which deterministic safety factors can be determined with respect to any failure mode and failure criterion. However, since all parameters have a certain scatter about a mean value, there is a probability to exceed the given bounds. From the extrapolation of the distribution a value for the failure probability can be estimated. (orig.) [de

  14. Reduction of cosmic-ray components by veto plastic scintillator

    Hamajima, Y.; Komura, K.

    2004-01-01

    The cosmic-ray component causes the background (BG) in the Ge detector set up on the above ground. The background reduction system was examined by using a plastic scintillator (PS) as a guard counter. It was possible to detect cosmic-ray enough even with a thin PS (0.5 mm in thickness). The resolving time of the timing signal between PS and Ge detector was needed for 10 microseconds. In anti-coincidence with the timing signals of PS, it was possible to reject 90% of the cosmic-ray component by setting up PS to cover the above hemisphere of the Ge detector. It is significant for the anti-coincidence system at above ground to set up effective shield by using ultra low BG Ge and shielding materials as much as possible. It was difficult to reject the secondary neutron component with this system. (author)

  15. Novel ferrite–austenite duplex lightweight steel with 77% ductility by transformation induced plasticity and twinning induced plasticity mechanisms

    Sohn, Seok Su; Choi, Kayoung; Kwak, Jai-Hyun; Kim, Nack J.; Lee, Sunghak

    2014-01-01

    The need for lightweight materials has been an important issue in automotive industries to reduce greenhouse gas emission and to improve fuel efficiency. In addition, automotive steels require an excellent combination of strength and ductility to sustain automotive structures and to achieve complex shapes, but the traditional approach to obtain a reduction in weight from down-gauged steels with high strength has many limitations. Here, we present a new ferrite–austenite duplex lightweight steel containing a low-density element, Al; this steel exhibits tensile elongation up to 77% as well as high tensile strength (734 MPa). The enhanced properties are attributed to the simultaneous formation of deformation-induced martensites and deformation twins and the additional plasticity due to deformation twinning in austenite grains having optimal mechanical stability. The present work gives a promise for automotive applications requiring excellent properties as well as reduced specific weight

  16. Plastic deformation and fracture behaviors of nitrogen-alloyed austenitic stainless steels

    Wang Songtao; Yang Ke; Shan Yiyin; Li Laifeng

    2008-01-01

    The plastic deformation and fracture behaviors of two nitrogen-alloyed austenitic stainless steels, 316LN and a high nitrogen steel (Fe-Cr-Mn-0.66% N), were investigated by tensile test and Charpy impact test in a temperature range from 77 to 293 K. The Fe-Cr-Mn-N steel showed ductile-to-brittle transition (DBT) behavior, but not for the 316LN steel. X-ray diffraction (XRD) confirmed that the strain-induced martensite occurred in the 316LN steel, but no such transformation in the Fe-Cr-Mn-N steel. Tensile tests showed that the temperature dependences of the yield strength for the two steels were almost the same. The ultimate tensile strength of the Fe-Cr-Mn-N steel displayed less significant temperature dependence than that of the 316LN steel. The strain-hardening exponent increased for the 316LN steel, but decreased for the Fe-Cr-Mn-N steel, with decreasing temperature. Based on the experimental results and the analyses, a modified scheme was proposed to explain the fracture behaviors of austenitic stainless steels

  17. Comprehensive Deformation Analysis of a Newly Designed Ni-Free Duplex Stainless Steel with Enhanced Plasticity by Optimizing Austenite Stability

    Moallemi, Mohammad; Zarei-Hanzaki, Abbas; Eskandari, Mostafa

    2017-01-01

    A new metastable Ni-free duplex stainless steel has been designed with superior plasticity by optimizing austenite stability using thermodynamic calculations of stacking fault energy and with reference to literature findings. Several characterization methods comprising optical microscopy, magnetic......, including an ultimate tensile strength of ~900 MPa and elongation to fracture of ~94 pct due to the synergistic effects of transformation-induced plasticity and twinning-induced plasticity. The deformation mechanism of austenite is complex and includes deformation banding, strain-induced martensite...... formation, and deformation-induced twinning, while the ferrite phase mainly deforms by dislocation slip. Texture analysis indicates that the Copper and Rotated Brass textures in austenite (FCC phase) and {001}〈110〉 texture in ferrite and martensite (BCC phases) are the main active components during...

  18. Comprehensive Deformation Analysis of a Newly Designed Ni-Free Duplex Stainless Steel with Enhanced Plasticity by Optimizing Austenite Stability

    Moallemi, Mohammad; Zarei-Hanzaki, Abbas; Eskandari, Mostafa; Burrows, Andrew; Alimadadi, Hossein

    2017-08-01

    A new metastable Ni-free duplex stainless steel has been designed with superior plasticity by optimizing austenite stability using thermodynamic calculations of stacking fault energy and with reference to literature findings. Several characterization methods comprising optical microscopy, magnetic phase measurements, X-ray diffraction (XRD) and electron backscattered diffraction were employed to study the plastic deformation behavior and to identify the operating plasticity mechanisms. The results obtained show that the newly designed duplex alloy exhibits some extraordinary mechanical properties, including an ultimate tensile strength of 900 MPa and elongation to fracture of 94 pct due to the synergistic effects of transformation-induced plasticity and twinning-induced plasticity. The deformation mechanism of austenite is complex and includes deformation banding, strain-induced martensite formation, and deformation-induced twinning, while the ferrite phase mainly deforms by dislocation slip. Texture analysis indicates that the Copper and Rotated Brass textures in austenite (FCC phase) and {001} texture in ferrite and martensite (BCC phases) are the main active components during tensile deformation. The predominance of these components is logically related to the strain-induced martensite and/or twin formation.

  19. Serum chromium levels sampled with steel needle versus plastic IV cannula. Does method matter?

    Penny, Jeannette Ø; Overgaard, Søren

    2010-01-01

    PURPOSE: Modern metal-on-metal (MoM) joint articulations releases metal ions to the body. Research tries to establish how much this elevates metal ion levels and whether it causes adverse effects. The steel needle that samples the blood may introduce additional chromium to the sample thereby...... causing bias. This study aimed to test that theory. METHODS: We compared serum chromium values for two sampling methods, steel needle and IV plastic cannula, as well as sampling sequence in 16 healthy volunteers. RESULTS: We found statistically significant chromium contamination from the steel needle...... with mean differences between the two methods of 0.073 ng/mL, for the first sample, and 0.033 ng/mL for the second. No difference was found between the first and second plastic sample. The first steel needle sample contained an average of 0.047 ng/mL more than the second. This difference was only borderline...

  20. Serum Chrome levels sampled with steel needle vs. plastic IV cannula

    Penny, Jeannette Østergaard; Overgaard, Søren

    2010-01-01

    . This study aimed to test that theory. Method: We compared serum chromium values for two sampling methods, steel needle and IV plastic cannula, as well as sampling sequence in 16 healthy volunteers. Results: We found statistically significant chromium contamination from the steel needle with mean differences......  Modern Metal-on-metal (MoM) joint articulations releases metal ions to the body. Research tries to establish how much this elevates metal ion levels and whether it causes adverse effects. The steel needle that samples the blood may introduce additional chromium to the sample thereby causing bias...... between the two methods of 0.073 ng/mL, for the first sample, and 0.033 ng/mL for the second. No difference was found between the first and second plastic sample. The first steel needle sample contained an average of 0.047 ng/mL more than the second. This difference was only borderline significant...

  1. A plastic collapse method for evaluating rotation capacity of full-restrained steel moment connections

    Lee Kyungkoo

    2008-01-01

    Full Text Available An analytical method to model failure of steel beam plastic hinges due to local buckling and low-cycle fatigue is proposed herein. This method is based on the plastic collapse mechanism approach and a yield-line plastic hinge (YLPH model whose geometry is based on buckled shapes of beam plastic hinges observed in experiments. Two limit states, strength degradation failure induced by local buckling and low-cycle fatigue fracture, are considered. The proposed YLPH model was developed for FEMA-350 WUF-W, RBS and Free Flange connections and validated in comparisons to experimental data. This model can be used to estimate the seismic rotation capacity of fully restrained beam-column connections in special steel moment-resisting frames under both monotonic and cyclic loading conditions.

  2. Ratcheting deformation of advanced 316 steel under creep-plasticity condition

    Kawashima, Fumiko; Ishikawa, Akiyoshi; Asada, Yasuhide [Tokai Univ., Tokyo (Japan). Dept. of Mechanical Engineering

    1998-11-01

    Tension-torsion biaxial ratcheting tests have been conducted with Advanced 316 Steel (316FR Steel) at 650 C under a cyclic strain rate of 10{sup -3} to 10{sup -5} s{sup -1}. Accumulation of ratcheting strain has been measured. Accumulated ratchet strain has shown to be much larger than predicted based on a usual method of the linear superposition of strains due to creep and plasticity. The result shows there observed the creep-plasticity interaction in the observation. (orig.)

  3. The effect of hydrogen on the parameters of plastic deformation localization in low carbon steel

    Lunev, Aleksey G., E-mail: agl@ispms.tsc.ru, E-mail: nadjozhkin@ispms.tsc.ru; Nadezhkin, Mikhail V., E-mail: agl@ispms.tsc.ru, E-mail: nadjozhkin@ispms.tsc.ru [Institute of Strength Physics and Materials Science SB RAS, Tomsk, 634055, Russia and National Research Tomsk Polytechnic University, Tomsk, 634050 (Russian Federation); Shlyakhova, Galina V., E-mail: shgv@ispms.tsc.ru [Institute of Strength Physics and Materials Science SB RAS, Tomsk, 634055, Russia and Seversk State Technological Institute (National Research Nuclear University MEPhI), Seversk, 636036 (Russian Federation); Barannikova, Svetlana A., E-mail: bsa@ispms.tsc.ru [Institute of Strength Physics and Materials Science SB RAS, Tomsk, 634055 (Russian Federation); National Research Tomsk State University, Tomsk, 634050 (Russian Federation); Tomsk State University of Architecture and Building, Tomsk, 634003 (Russian Federation); Zuev, Lev B., E-mail: lbz@ispms.tsc.ru [Institute of Strength Physics and Materials Science SB RAS, Tomsk, 634055 (Russian Federation); National Research Tomsk State University, Tomsk, 634050 (Russian Federation)

    2014-11-14

    In the present study, the effect of interstitial hydrogen atoms on the mechanical properties and plastic strain localization patterns in tensile tested polycrystals of low-carbon steel Fe-0.07%C has been studied using double exposure speckle photography technique. The main parameters of plastic flow localization at various stages of deformation hardening have been determined in polycrystals of steel electrolytically saturated with hydrogen in a three-electrode electrochemical cell at a controlled constant cathode potential. Also, the effect of hydrogen on changing of microstructure by using optical microscopy has been demonstrated.

  4. Effect of plastic deformation on the magnetic properties of selected austenitic stainless steels

    Tatiana Oršulová

    2017-04-01

    Full Text Available Austenitic stainless steels are materials, that are widely used in various fields of industry, architecture and biomedicine. Their specific composition of alloying elements has got influence on their deformation behavior. The main goal of this study was evaluation of magnetic properties of selected steels, caused by plastic deformation. The samples were heat treated in different intervals of temperature before measuring. Then the magnetic properties were measured on device designed for measuring of magnetism. From tested specimens, only AISI 304 confirmed effect of plastic deformation on the magnetic properties. Magnetic properties changed with increasing temperature.

  5. Structural Components of Synaptic Plasticity and Memory Consolidation

    Bailey, Craig H.; Kandel, Eric R.; Harris, Kristen M.

    2015-01-01

    Consolidation of implicit memory in the invertebrate Aplysia and explicit memory in the mammalian hippocampus are associated with remodeling and growth of preexisting synapses and the formation of new synapses. Here, we compare and contrast structural components of the synaptic plasticity that underlies these two distinct forms of memory. In both cases, the structural changes involve time-dependent processes. Thus, some modifications are transient and may contribute to early formative stages of long-term memory, whereas others are more stable, longer lasting, and likely to confer persistence to memory storage. In addition, we explore the possibility that trans-synaptic signaling mechanisms governing de novo synapse formation during development can be reused in the adult for the purposes of structural synaptic plasticity and memory storage. Finally, we discuss how these mechanisms set in motion structural rearrangements that prepare a synapse to strengthen the same memory and, perhaps, to allow it to take part in other memories as a basis for understanding how their anatomical representation results in the enhanced expression and storage of memories in the brain. PMID:26134321

  6. Finite element elastic-plastic analysis of LMFBR components

    Levy, A.; Pifko, A.; Armen, H. Jr.

    1978-01-01

    The present effort involves the development of computationally efficient finite element methods for accurately predicting the isothermal elastic-plastic three-dimensional response of thick and thin shell structures subjected to mechanical and thermal loads. This work will be used as the basis for further development of analytical tools to be used to verify the structural integrity of liquid metal fast breeder reactor (LMFBR) components. The methods presented here have been implemented into the three-dimensional solid element module (HEX) of the Grumman PLANS finite element program. These methods include the use of optimal stress points as well as a variable number of stress points within an element. This allows monitoring the stress history at many points within an element and hence provides an accurate representation of the elastic-plastic boundary using a minimum number of degrees of freedom. Also included is an improved thermal stress analysis capability in which the temperature variation and corresponding thermal strain variation are represented by the same functional form as the displacement variation. Various problems are used to demonstrate these improved capabilities. (Auth.)

  7. Influence of Plastic Deformation on Low Temperature Surface Hardening of Austenitic Stainless Steel by Gaseous Nitriding

    Bottoli, Federico; Winther, Grethe; Christiansen, Thomas Lundin

    2015-01-01

    This article addresses an investigation of the influence of plastic deformation on low temperature surface hardening by gaseous nitriding of two commercial austenitic stainless steels: AISI 304 and EN 1.4369. The materials were plastically deformed to different equivalent strains by uniaxial...... demonstrate that a case of expanded austenite develops and that, in particular, strain-induced martensite has a large influence on the nitrided zone....

  8. Heavy steel casting components for power plants 'mega-components' made of high Cr-steels

    Hanus, Reinhold [voestalpine Giesserei Linz GmbH, Linz (Austria)

    2010-07-01

    Steel castings of creep resistant steels play a key role in fossil fuel fired power plants for highly loaded components in the high and intermediate pressure section of the turbines. Inner and outer casings, valve casings, inlet connections and elbows are examples of such critical components. The most important characteristic in a power plant is the efficiency, which mainly drives the CO2-emission. As a consequence of steadily improving power plant efficiencies and ever stricter emission standards, steam parameters become more critical and the creep resistance of the cast materials must also be constantly improved. The foundries voestalpine Giesserei Linz and voestalpine Giesserei Traisen participated in the development of the new 9-10% Cr-steels for application up to 625 C/650 C and in the THERMIE project where Ni-base alloys for 700 C-power plants were developed. Beside the material development in the European research projects the commercial production had to be established for industrial processes and the newly developed materials have to be transferred from research into the commercial production of heavy cast components. After selecting the most promising alloy from the laboratory melts, welding tests were performed - mostly with matching electrodes also produced within COST/THERMIE. Base material and welds were investigated in respect of microstructure, creep resistance, mechanical properties and weldability. Heat treatment investigations were also necessary for optimization of the mechanical properties. Based on the results of these studies, pilot components and plates for testing welding processes were cast in order to verify the castability and weldability of larger parts and to make any necessary adjustments to chemical composition, heat treatment or welding parameters. Parallel to the ongoing creep tests within COST/THERMIE-program, the newly developed steel grades were introduced into the commercial production of large components. This involved finding

  9. Plastic evolution behavior of H340LAD-Z steel by an optical method

    Guo, Nan; Liang, Jin; Yu, Qiang; Qian, Boxing

    2017-02-01

    An optical method based on digital image correlation (DIC) technology was proposed to measure the plastic evolution of the high-strength low alloy steel H340LAD-Z. The basic principle of DIC technology is introduced, and then, the use of a 3D deformation measurement system and electronic universal testing machine to dynamically measure plastic evolution during the tensile yield stage is described. Through the full-field full-process measurement of plastic deformation during the yield stage in the 0°, 45° and 90° loading directions, the plastic evolution law was revealed. The results demonstrate that the proposed 3D DIC method can accurately reveal the starting and ending times for plastic evolution. The specimens in the three directions exhibit different plastic evolution behaviors, although they have similar yield strengths and yield times. The specimens in the 45° and 90° loading directions began to enter plastic deformation from bottom to top and the plastic area was maintained in a constant deformed state, while the evolution behavior in the 0° direction transited from both sides to the middle and plastic deformation was uneven. It is important to study plastic evolution of a metal sheet to determine the material properties and to provide an accurate basis for finite element modeling.

  10. Plastic evolution behavior of H340LAD-Z steel by an optical method

    Guo, Nan; Liang, Jin; Yu, Qiang; Qian, Boxing

    2017-01-01

    An optical method based on digital image correlation (DIC) technology was proposed to measure the plastic evolution of the high-strength low alloy steel H340LAD-Z. The basic principle of DIC technology is introduced, and then, the use of a 3D deformation measurement system and electronic universal testing machine to dynamically measure plastic evolution during the tensile yield stage is described. Through the full-field full-process measurement of plastic deformation during the yield stage in the 0°, 45° and 90° loading directions, the plastic evolution law was revealed. The results demonstrate that the proposed 3D DIC method can accurately reveal the starting and ending times for plastic evolution. The specimens in the three directions exhibit different plastic evolution behaviors, although they have similar yield strengths and yield times. The specimens in the 45° and 90° loading directions began to enter plastic deformation from bottom to top and the plastic area was maintained in a constant deformed state, while the evolution behavior in the 0° direction transited from both sides to the middle and plastic deformation was uneven. It is important to study plastic evolution of a metal sheet to determine the material properties and to provide an accurate basis for finite element modeling.

  11. Detection of thermal aging degradation and plastic strain damage for duplex stainless steel using SQUID sensor

    Otaka, M.; Evanson, S.; Hesegawa, K.; Takaku, K.

    1991-01-01

    An apparatus using a SQUID sensor is developed for nondestructive inspection. The measurements are obtained with the SQUID sensor located approximately 150 mm from the specimen. The degradation of thermal aging and plastic strain for duplex stainless steel is successfully detected independently from the magnetic characterization measurements. The magnetic flux density under high polarizing field is found to be independent of thermal aging. Coercive force increases with thermal aging time. On the other hand, the magnetic flux density under high field increases with the plastic strain. Coercive force is found to be independent of the plastic strain. (author)

  12. Nanoscale lamellae in an oxide dispersion strengthened steel processed by dynamic plastic deformation

    Zhang, Zhenbo; Mishin, Oleg; Tao, N. R.

    2014-01-01

    The microstructure of an oxide dispersion strengthened ferritic PM2000 steel with a strong initial (100) texture has been investigated after compression by dynamic plastic deformation (DPD) at room temperature to a strain of 2.1. Measurements using electron backscatter diffraction and transmission...

  13. Cyclic plastic response and fatigue life of duplex and superduplex stainless steel

    Polák, Jaroslav

    43 2005, č. 4 (2005), s. 280-289 ISSN 0023-432X R&D Projects: GA ČR(CZ) GA106/02/0584 Institutional research plan: CEZ:AV0Z20410507 Keywords : duplex steel * fatigue life * cyclic plasticity Subject RIV: JG - Metallurgy Impact factor: 0.973, year: 2005

  14. Grain size effects in multiphase steels assisted by transformation-induced plasticity

    Turteltaub, S.R.; Suiker, A.S.J.

    2006-01-01

    The influence of the austenitic grain size on the overall stress-strain behavior in a multiphase carbon steel is analyzed through three-dimensional finite element simulations. A recently developed multiscale martensitic transformation model is combined with a plasticity model to simulate the

  15. Evolution of oxide nanoparticles during dynamic plastic deformation of ODS steel

    Zhang, Zhenbo; Mishin, Oleg; Tao, Nairong

    2014-01-01

    The microstructure as well as the deformation behavior of oxide nanoparticles has been analyzed in the ferritic ODS steel PM2000 after compression by dynamic plastic deformation (DPD) to different strains. A dislocation cell structure forms after deformation to a strain of 1.0. DPD to a strain of 2...

  16. Evolution of the cyclic plastic response of Sanicro 25 steel cycled at ambient and elevated temperatures

    Polák, Jaroslav; Petráš, Roman; Heczko, Milan; Kruml, Tomáš; Chai, G.

    2016-01-01

    Roč. 83, FEB (2016), s. 75-83 ISSN 0142-1123 R&D Projects: GA ČR(CZ) GA13-23652S Institutional support: RVO:68081723 Keywords : Cyclic plastic ity * Hysteresis loop analysis * Heat resistant steel * Dislocation structure * Effect of temperature Subject RIV: JL - Materials Fatigue, Friction Mechanics Impact factor: 2.899, year: 2016

  17. Failures of austenitic stainless steel components during storage: Case studies

    Shah, B.K.; Rastogi, P.K.; Sinha, A.K.; Kulkarni, P.G.

    1993-01-01

    Three studies of failures of austenitic stainless steel components during storage are described. In all cases, stress corrosion cracking was the failure mode by the action of residual stress alone. However, the source of residual stress was different for each case. Case 1 was the failure of a sample tube header for a pressurized heavy water reactor (PHWR). In Case 2, a heat exchanger shell failed during a hydrotest in a fertilizer plant. Cases concerned the cracking of type 304L plates used for spent fuel pool lining of a nuclear power station

  18. Boron content effect on the high-temperature plasticity of corrosion resistant low-carbon austenite type steels

    Gol'dshtejn, Ya.E.; Shmatko, M.N.; Chuvatina, S.N.

    1976-01-01

    With the concept that the state of grain and subgrain boundaries influences the hot plasticity of corrosion resistant steel as a starting point, the study was undertaken of the effect of boron microalloying up on the intergranular strength and of the action boron exerts upon the distribution (redistribution) of other phases present in austenitic 03Kh16N14M3 steels. An electron microscope study of the composition of redundant phases and that of the fine structure of steel have shown the effect of small additions of boron upon the hot plasticity of steel to be linked directly to its influence upon austenite disintegration and the precipitation along the boundaries of crystals of redundant phases in the course of hot plastic deformation. The action of boron upon the process plasticity of steel depends on the temperature and the rate of deformation which govern the kinetics of the precipitation of the redundant phases

  19. Dynamic strain aging of twinning-induced plasticity (TWIP) steel in tensile testing and deep drawing

    Kim, J.G.; Hong, S.; Anjabin, N.; Park, B.H.; Kim, S.K.; Chin, K.-G.; Lee, S.; Kim, H.S.

    2015-01-01

    The dynamic strain aging (DSA) of metallic materials due to solute atom diffusion to mobile dislocations induce deformation instability with load fluctuations and deformation localizations, hence reducing their sheet formability. In this paper, DSA behaviors of twinning induced plasticity (TWIP) steel with and without Al during tensile testing and deep drawing are investigated in terms of strain localization and the Portevin-Le Chatelier (PLC) band. A theoretical DSA model with internal variables of dislocation density and twin volume fraction is presented for an estimation of strain localization and strain hardening behavior of TWIP steels. The simulation results of the load history and PLC bands during tensile testing and deep drawing are in good agreement with the experimental values. A serration behavior is observed in high-Mn TWIP steels and its tensile residual stress is higher than that in the Al-added TWIP steels, which results in a deformation crack or delayed fracture of deep drawn specimens

  20. Effect of steel fibers on plastic shrinkage cracking of normal and high strength concretes

    Özgür Eren

    2010-06-01

    Full Text Available Naturally concrete shrinks when it is subjected to a drying environment. If this shrinkage is restrained, tensile stresses develop and concrete may crack. Plastic shrinkage cracks are especially harmful on slabs. One of the methods to reduce the adverse effects of shrinkage cracking of concrete is by reinforcing concrete with short randomly distributed fibers. The main objective of this study was to investigate the effect of fiber volume and aspect ratio of hooked steel fibers on plastic shrinkage cracking behavior together with some other properties of concrete. In this research two different compressive strength levels namely 56 and 73 MPa were studied. Concretes were produced by adding steel fibers of 3 different volumes of 3 different aspect ratios. From this research study, it is observed that steel fibers can significantly reduce plastic shrinkage cracking behavior of concretes. On the other hand, it was observed that these steel fibers can adversely affect some other properties of concrete during fresh and hardened states.

  1. Strain hardening and plastic instability properties of austenitic stainless steels after proton and neutron irradiation

    Byun, T.S.; Farrell, K.; Lee, E.H.; Hunn, J.D.; Mansur, L.K.

    2001-01-01

    Strain hardening and plastic instability properties were analyzed for EC316LN, HTUPS316, and AL6XN austenitic stainless steels after combined 800 MeV proton and spallation neutron irradiation to doses up to 10.7 dpa. The steels retained good strain-hardening rates after irradiation, which resulted in significant uniform strains. It was found that the instability stress, the stress at the onset of necking, had little dependence on the irradiation dose. Tensile fracture stress and strain were calculated from the stress-strain curve data and were used to estimate fracture toughness using an existing model. The doses to plastic instability and fracture, the accumulated doses at which the yield stress reaches instability stress or fracture stress, were predicted by extrapolation of the yield stress, instability stress, and fracture stress to higher dose. The EC316LN alloy required the highest doses for plastic instability and fracture. Plastic deformation mechanisms are discussed in relation to the strain-hardening properties of the austenitic stainless steels

  2. Plasticity of low carbon steel in a hot state

    Konovalov, V P; Rizol' , A I; Shram, N N [Ural' skij Nauchno-Issledovatel' skij Inst. Chernykh Metallov, Sverdlovsk (USSR)

    1977-07-01

    The hot ductility (in tapered-specimen piersing test and the in wedge-shaped specimen rolling test) is studied of the Armeo-type low carbon steel produced by vacuum induction and open hearth techniques. The variations of the chemical composition within specified ranges, particularly as regards sulphur, oxygen and the Mn/S ratio, have a marked effect on the processing ductility. The temperature range of brittle fracture and acceptable hot working reductions as functions of the chemical composition have been revealed.

  3. Plasticity of low carbon steel in a hot state

    Konovalov, V.P.; Rizol', A.I.; Shram, N.N.

    1977-01-01

    The hot ductility (in tapered-specimen piersing test and the in wedge-shaped specimen rolling test) is studied of the Armeo-type low carbon steel produced by vacuum induction and open hearth techniques. The variations of the chemical composition within specified ranges, particularly as regards sulphur, oxygen and the Mn/S ratio, have a marked effect on the processing ductility. The temperature range of brittle fracture and acceptable hot working reductions as functions of the chemical composition have been revealed

  4. Micro-thermomechanical constitutive model of transformation induced plasticity and its application on armour steel

    Sun, C.Y. [School of Mechanical Engineering, University of Science and Technology Beijing, Beijing 100083 (China)], E-mail: suncy@me.ustb.edu.cn; Fang, G.; Lei, L.P.; Zeng, P. [Key Laboratory of Advanced Materials Processing Technology, Ministry of Education, Department of Mechanical Engineering, Tsinghua University, Beijing 100084 (China)

    2009-01-15

    Based on the crystallographic theory of martensitic transformation and internal variable constitutive theory, a micromechanical constitutive model of martensitic transformation induced plasticity was developed. Plastic strains of product and parent phases as well as the volume fraction of each martensitic variant were considered as internal variables describing the microstructure evolution. The plasticity flow both in austenite and martensitic variants domain is described by J{sub 2} flow theory. The thermodynamic driving force acting on these internal variables was obtained through the determination of the intrinsic dissipation due to plastic flow and the growth of martensitic domains. The evolution laws of the internal variables are derived, furthermore macroscopic response due to the change of internal variables is obtained. Thermomechanical behavior of armour steel under uniaxial loading was tested which showed a good agreement with experimental results.

  5. Micro-thermomechanical constitutive model of transformation induced plasticity and its application on armour steel

    Sun, C.Y.; Fang, G.; Lei, L.P.; Zeng, P.

    2009-01-01

    Based on the crystallographic theory of martensitic transformation and internal variable constitutive theory, a micromechanical constitutive model of martensitic transformation induced plasticity was developed. Plastic strains of product and parent phases as well as the volume fraction of each martensitic variant were considered as internal variables describing the microstructure evolution. The plasticity flow both in austenite and martensitic variants domain is described by J 2 flow theory. The thermodynamic driving force acting on these internal variables was obtained through the determination of the intrinsic dissipation due to plastic flow and the growth of martensitic domains. The evolution laws of the internal variables are derived, furthermore macroscopic response due to the change of internal variables is obtained. Thermomechanical behavior of armour steel under uniaxial loading was tested which showed a good agreement with experimental results

  6. Experimental Study on the Utilization of Fine Steel Slag on Stabilizing High Plastic Subgrade Soil

    Hussien Aldeeky

    2017-01-01

    Full Text Available The three major steel manufacturing factories in Jordan dump their byproduct, steel slag, randomly in open areas, which causes many environmental hazardous problems. This study intended to explore the effectiveness of using fine steel slag aggregate (FSSA in improving the geotechnical properties of high plastic subgrade soil. First soil and fine steel slag mechanical and engineering properties were evaluating. Then 0%, 5%, 10%, 15%, 20%, and 25% dry weight of soil of fine steel slag (FSSA were added and mixed into the prepared soil samples. The effectiveness of the FSSA was judged by the improvement in consistency limits, compaction, free swell, unconfined compression strength, and California bearing ratio (CBR. From the test results, it is observed that 20% FSSA additives will reduce plasticity index and free swell by 26.3% and 58.3%, respectively. Furthermore, 20% FSSA additives will increase the unconfined compressive strength, maximum dry density, and CBR value by 100%, 6.9%, and 154%. By conclusion FSSA had a positive effect on the geotechnical properties of the soil and it can be used as admixture in proving geotechnical characteristics of subgrade soil, not only solving the waste disposal problem.

  7. True stress control asymmetric cyclic plastic behavior in SA333 C-Mn steel

    Paul, Surajit Kumar; Sivaprasad, S.; Dhar, S.; Tarafder, S.

    2010-01-01

    Asymmetric cyclic loading in the plastic region can leads to progressive accumulation of permanent strain. True stress controlled uniaxial asymmetric cycling on SA333 steel is conducted at various combinations of mean stress and stress amplitude in laboratory environment. It is investigated that fatigue life increases in the presence of mean stress. Plastic strain amplitude and hysteresis loop area are found to decrease with increasing mean stress. A huge difference of life and ratcheting strain accumulation is found in engineering and true stress controlled tests.

  8. Modelling of cyclic plasticity for austenitic stainless steels 304L, 316L, 316L(N)-IG

    Dalla Palma, Mauro, E-mail: mauro.dallapalma@igi.cnr.it

    2016-11-01

    Highlights: • Stress-strain amplitudes of cyclic stress strain curves defined by design codes are provided as reference data. • A macroinstruction simulating cyclic plasticity and producing hardening parameters of constitutive models is developed. • Hardening parameters of the nonlinear Chaboche model are provided for stainless steels 316l-N, 316L, 304L at different temperatures. • Ratcheting is simulated by using the produced hardening parameters. - Abstract: The integrity assessment of structures subjected to cyclic loading must be verified with regard to cyclic type damage including time-independent fatigue and progressive deformation or ratcheting. Cyclic damage is verified simulating the material elastic-plastic loop and looking at the accumulated net plastic strain during each cycle at all points of the structure subjected to the complete time history of loadings. This work deals with the development of a numerical model producing the Chaboche hardening parameters starting from stress-strain data produced by testing of materials. Then, the total plastic strain can be simulated using the Chaboche inelastic constitutive model requested for finite element analyses. This is particularly demanding for pressure vessels, pressurised piping, boilers, and mechanical components of nuclear installations made of stainless steels. A design optimisation by iterative analyses is developed to approach the stress-strain test data with the Chaboche model. The parameters treated as design variables are the Chaboche parameters and the objective function to be minimised is a combination of the deviations from test data. The optimiser calls a macroinstruction simulating cyclic loading of a sample for different material temperatures. The numerical model can be used to produce hardening parameters of materials for inelastic finite element verifications of structures with complex joints like elbows subjected to a combination of steady sustained and cyclic loads.

  9. Heterogeneities in local plastic flow behavior in a dissimilar weld between low-alloy steel and stainless steel

    Mas, Fanny [Université Grenoble Alpes, SIMAP, 38000 Grenoble (France); CNRS, SIMAP, 38000 Grenoble (France); Martin, Guilhem, E-mail: guilhem.martin@simap.grenoble-inp.fr [Université Grenoble Alpes, SIMAP, 38000 Grenoble (France); CNRS, SIMAP, 38000 Grenoble (France); Lhuissier, Pierre; Bréchet, Yves; Tassin, Catherine [Université Grenoble Alpes, SIMAP, 38000 Grenoble (France); CNRS, SIMAP, 38000 Grenoble (France); Roch, François [Areva NP, Tour Areva, 92084 Paris La Défense (France); Todeschini, Patrick [EDF R& D, Avenue des Renardières, 77250 Moret-sur-Loing (France); Simar, Aude [Institute of Mechanics, Materials and Civil Engineering (iMMC), Université catholique de Louvain, 1348 Louvain-la-Neuve (Belgium)

    2016-06-14

    In dissimilar welds between low-alloy steel and stainless steel, the post-weld heat-treatment results in a high variety of microstructures coexisting around the fusion line, due to carbon diffusion and carbides dissolution/precipitation. The local constitutive laws in the vicinity of the fusion zone were identified by micro tensile specimens for the sub-millimeter sized zones, equivalent bulk materials representing the decarburized layer using both wet H{sub 2} atmosphere and diffusion couple, and nano-indentation for the carburized regions (i.e. the martensitic band and the austenitic region). The decarburized zone presents only 50% of the yield strength of the low-alloy steel heat affected zone and a ductility doubled. The carburized zones have a yield strength 3–5 times higher than that of the low-alloy steel heat affected zone and have almost no strain hardening capacity. These properties result in heterogeneous plastic deformation happening over only millimeters when the weld is loaded perpendicularly to the weld line, affecting its overall behavior. The constitutive laws experimentally identified were introduced as inputs into a finite elements model of the transverse tensile test performed on the whole dissimilar weld. A good agreement between experiments and simulations was achieved on the global stress-strain curve. The model also well predicts the local strain field measured by microscale DIC. A large out-of-plane deformation due to the hard carburized regions has also been identified.

  10. Determination of inorganic component in plastics by neutron activation analysis

    Mateus, Sandra Fonseca; Saiki, Mitiko

    1995-01-01

    In order to identify possible sources of heavy metals in municipal solid waste incinerator ashes, plastic materials originated mainly from household waste were analyzed by using instrumental neutron activation analysis method. Plastic samples and synthetic standards of elements were irradiated at the IEA-R1 nuclear reactor for 8 h under thermal neutron flux of about 10 13 n cm -2 s -1 . After adequate decay time, counting were carried out using a hyperpure Ge detector and the concentrations of the elements As, Ba, Br, Cd, Co, Cr, Fe, Sb, Sc, Se, Sn, Ti and Zn were determined. For some samples, not all these elements were detected. Besides, the range of concentrations determined in similar type and colored samples varied from a few ppb to percentage. In general, colored and opaque plastic samples presented higher concentrations of the elements than those obtained from transparent and milky plastics. Precision of the results was also evaluated. (author). 3 refs., 2 tabs

  11. Structural integrity of stainless steel components exposed to neutron irradiation. Change in failure strength of cracked components due to cold working

    Kamaya, Masayuki; Hojo, Tomohiro; Mochizuki, Masahito

    2015-01-01

    Load carrying capacity of austenitic stainless steel component is increased due to hardening caused by neutron irradiation if no crack is included in the component. On the other hand, if a crack is initiated in the reactor components, the hardening may decrease the load carrying capacity due to reduction in fracture toughness. In this paper, in order to develop a failure assessment procedure of irradiated cracked components, characteristics of change in failure strength of stainless steels due to cold working were investigated. It was experimentally shown that the proof and tensile strengths were increased by the cold working, whereas the fracture toughness was decreased. The fracture strengths of a cylinder with a circumferential surface crack were analyzed using the obtained material properties. Although the cold working altered the failure mode from plastic collapse to the unsteady ductile crack growth, it did not reduce failure strengths even if 50% cold working was applied. The increase in failure strength was caused not only by increase in flow stress but also by reduction in J-integral value, which was brought by the change in stress-strain curve. It was shown that the failure strength of the hardened stainless steel components could be derived by the two-parameter method, in which the change in material properties could be reasonably considered. (author)

  12. High Power Picosecond Laser Surface Micro-texturing of H13 Tool Steel and Pattern Replication onto ABS Plastics via Injection Moulding

    Otanocha, Omonigho B.; Li, Lin; Zhong, Shan; Liu, Zhu

    2016-03-01

    H13 tool steels are often used as dies and moulds for injection moulding of plastic components. Certain injection moulded components require micro-patterns on their surfaces in order to modify the physical properties of the components or for better mould release to reduce mould contamination. With these applications it is necessary to study micro-patterning to moulds and to ensure effective pattern transfer and replication onto the plastic component during moulding. In this paper, we report an investigation into high average powered (100 W) picosecond laser interactions with H13 tool steel during surface micro-patterning (texturing) and the subsequent pattern replication on ABS plastic material through injection moulding. Design of experiments and statistical modelling were used to understand the influences of laser pulse repetition rate, laser fluence, scanning velocity, and number of scans on the depth of cut, kerf width and heat affected zones (HAZ) size. The characteristics of the surface patterns are analysed. The process parameter interactions and significance of process parameters on the processing quality and efficiency are characterised. An optimum operating window is recommended. The transferred geometry is compared with the patterns generated on the dies. A discussion is made to explain the characteristics of laser texturing and pattern replication on plastics.

  13. Evaluation of aging of cast stainless steel components

    Chung, H.M.

    1991-02-01

    Cast stainless steel is used extensively in nuclear reactors for primary-pressure-boundary components such as primary coolant pipes, elbows, valves, pumps, and safe ends. These components are, however, susceptible to thermal aging embrittlement in light water reactors because of the segregation of Cr atoms from Fe and Ni by spinodal decomposition in ferrite and the precipitation of Cr-rich carbides on ferrite/austenite boundaries. A recent advance in understanding the aging kinetics is presented. Aging kinetics are strongly influenced by the synergistic effects of other metallurgical reactions that occur in parallel with spinodal decomposition, i.e., clustering of Ni, Mo, and Si solute atoms and the nucleation and growth of G-phase precipitates in the ferrite phase. A number of methods are outlined for estimating aging embrittlement under end-of-life of life-extension conditions, depending on several factors such as degree of permissible conservatism, availability of component archive material, and methods of estimating and verifying the activation energy of aging. 33 refs., 6 figs., 3 tabs

  14. The Microstructure Evolution of Dual-Phase Pipeline Steel with Plastic Deformation at Different Strain Rates

    Ji, L. K.; Xu, T.; Zhang, J. M.; Wang, H. T.; Tong, M. X.; Zhu, R. H.; Zhou, G. S.

    2017-07-01

    Tensile properties of the high-deformability dual-phase ferrite-bainite X70 pipeline steel have been investigated at room temperature under the strain rates of 2.5 × 10-5, 1.25 × 10-4, 2.5 × 10-3, and 1.25 × 10-2 s-1. The microstructures at different amount of plastic deformation were examined by using scanning and transmission electron microscopy. Generally, the ductility of typical body-centered cubic steels is reduced when its stain rate increases. However, we observed a different ductility dependence on strain rates in the dual-phase X70 pipeline steel. The uniform elongation (UEL%) and elongation to fracture (EL%) at the strain rate of 2.5 × 10-3 s-1 increase about 54 and 74%, respectively, compared to those at 2.5 × 10-5 s-1. The UEL% and EL% reach to their maximum at the strain rate of 2.5 × 10-3 s-1. This phenomenon was explained by the observed grain structures and dislocation configurations. Whether or not the ductility can be enhanced with increasing strain rates depends on the competition between the homogenization of plastic deformation among the microconstituents (ultra-fine ferrite grains, relatively coarse ferrite grains as well as bainite) and the progress of cracks formed as a consequence of localized inconsistent plastic deformation.

  15. SCC susceptibility evaluation of plastic deformed austenitic stainless steels

    Kaneshima, Yoshiari; Totsuka, Nobuo; Arioka, Koji [Inst. of Nuclear Safety System Inc., Mihama, Fukui (Japan)

    2002-09-01

    Slow strain rate temperature (SSRT) tests were carried out to evaluate the SCC susceptibility of deformed SUS316 stainless steel in simulated primary water of pressurized water reactor (PWR). The influence of material hardness and temperature on SCC susceptibility was studied. From these tests following results were obtained. (1) Both of the total SCC and IGSCC susceptibilities increased as the hardness of deformed specimens increased. Especially over 250{approx}300HV area, this tendency remarkably increased. (2) The reduction ratio showed a plateau under 300HV area. However, over 300HV area, it decreased remarkably as the hardness increased, that is, the SCC susceptibility remarkably increased. (3) Based on the SSRT test results conducted at 320, 340 and 360degC, the total SCC susceptibility dependence on temperature was small and the IGSCC susceptibility was dependent on the temperature. From these results, the TGSCC susceptibility dependence on temperature was also small. The activation energy of total SCC and IGSCC susceptibility were calculated. (author)

  16. Plastic flow properties and fracture toughness characterization of unirradiated and irradiated tempered martensitic steels

    Spaetig, P.; Bonade, R.; Odette, G.R.; Rensman, J.W.; Campitelli, E.N.; Mueller, P.

    2007-01-01

    We investigate the plastic flow properties at low and high temperature of the tempered martensitic steel Eurofer97. We show that below room temperature, where the Peierls friction on the screw dislocation is active, it is necessary to modify the usual Taylor's equation between the flow stress and the square root of the dislocation density and to include explicitly the Peierls friction stress in the equation. Then, we compare the fracture properties of the Eurofer97 with those of the F82H steel. A clear difference of the fracture toughness-temperature behavior was found in the low transition region. The results indicate a sharper transition for Eurofer97 than for the F82H. Finally, the shift of the median toughness-temperature curve of the F82H steel was determined after two neutron irradiations performed in the High Flux Reactor in Petten

  17. A temperature dependent cyclic plasticity model for hot work tool steel including particle coarsening

    Jilg, Andreas; Seifert, Thomas

    2018-05-01

    Hot work tools are subjected to complex thermal and mechanical loads during hot forming processes. Locally, the stresses can exceed the material's yield strength in highly loaded areas as e.g. in small radii in die cavities. To sustain the high loads, the hot forming tools are typically made of martensitic hot work steels. While temperatures for annealing of the tool steels usually lie in the range between 400 and 600 °C, the steels may experience even higher temperatures during hot forming, resulting in softening of the material due to coarsening of strengthening particles. In this paper, a temperature dependent cyclic plasticity model for the martensitic hot work tool steel 1.2367 (X38CrMoV5-3) is presented that includes softening due to particle coarsening and that can be applied in finite-element calculations to assess the effect of softening on the thermomechanical fatigue life of hot work tools. To this end, a kinetic model for the evolution of the mean size of secondary carbides based on Ostwald ripening is coupled with a cyclic plasticity model with kinematic hardening. Mechanism-based relations are developed to describe the dependency of the mechanical properties on carbide size and temperature. The material properties of the mechanical and kinetic model are determined on the basis of tempering hardness curves as well as monotonic and cyclic tests.

  18. Steel Protective Coating Based on Plasticized Epoxy Acrylate Formulation Cured by Electron Beam Irradiation

    Ibrahim, M.S.; Said, H.M.; Mohamed, I.M.; Mohamed, H.A.; Kandile, N.G.

    2011-01-01

    Electron beam (EB) was used to cure coatings based on epoxy acrylate oligomer (EA) and different plasticizers such as epoxidized soybean oil, glycerol and castor oil. The effect of irradiation doses (10, 25, 50 kGy) on the curing epoxy acrylate formulations containing plasticizers was studied. In the addition, the effect of the different plasticizers on the end use performance properties of epoxy acrylate coatings such as hardness, bending, adhesion, acid and alkali resistance tests were investigated. It was observed that the incorporation of castor oil in epoxy acrylate, diluted by 1,6 hexandiol diacrylate monomer (HD) with a ratio (EA 70%, HD 20%, castor oil 10%) under the dose 10 kGy improved the physical, chemical and mechanical properties of cured films than the other plasticizers. On the other hand, sunflower free fatty acids were epoxidized in-situ under well established conditions and then was subjected to react with aniline in sealed ampoules under inert atmosphere at 140 degree C. The produced adduct was added at different concentrations to epoxy acrylate coatings under certain EB irradiation dose and then evaluated as corrosion inhibitors for carbon steel surfaces in terms of weight loss measurements and corrosion resistance tests. It was observed that the formula containing 0.4 gm of aniline adduct / 100 gm epoxy acrylate resin gave the best corrosion protection for carbon steel

  19. Numerical Analysis of Carbon Fiber Reinforced Plastic (CFRP Shear Walls and Steel Strips under Cyclic Loads Using Finite Element Method

    N. Askarizadeh

    2017-12-01

    Full Text Available Reinforced concrete shear walls are the main elements of resistance against lateral loads in reinforced concrete structures. These walls should not only provide sufficient resistance but also provide sufficient ductility in order to avoid brittle fracture, particularly under strong seismic loads. However, many reinforced concrete shear walls need to be stabilized and reinforced due to various reasons such as changes in requirements of seismic regulations, weaknesses in design and execution, passage of time, damaging environmental factors, patch of rebar in plastic hinges and in some cases failures and weaknesses caused by previous earthquakes or explosion loads. Recently, Fiber Reinforced Polymer (FRP components have been extensively and successfully used in seismic improvement. This study reinforces FRP reinforced concrete shear walls and steel strips. CFRP and steel strips are evaluated by different yield and ultimate strength. Numerical and experimental studies are done on walls with scale 1/2. These walls are exposed to cyclic loading. Hysteresis curves of force, drift and strain of FRP strips are reviewed in order to compare results of numerical work and laboratory results. Both numerical and laboratory results show that CFRP and steel strips increase resistance, capacity and ductility of the structure.

  20. Ageing and life prediction of cast duplex stainless steel components

    Chung, H.M.

    1992-01-01

    Cast duplex stainless steels, used extensively in nuclear, chemical and petroleum industries because of higher strength, better weldability, higher resistance to stress corrosion cracking, and soundness of casting, are susceptible to thermal aging embrittlement during service at temperatures as low as ∼250 o C. Recent advances in understanding the aging mechanisms, kinetics, and mechanical properties are presented, with emphasis on application of the material in safety-significant components in a nuclear reactor. Aging embrittlement is primarily due to spinodal decomposition of ferrite involving segregation of Fe, Cr, and Ni, and precipitation of M 23 C 6 on ferrite-austenite boundaries or in ferrite. Aging kinetics are strongly influenced by synergistic effects of other metallurgical reactions that occur in parallel with the spinodal decomposition, i.e. clustering of Ni, Mo, and Si and G-phase precipitation in ferrite. A number of methods are outlined for estimating end-of-life aging, depending on several factors such as degree of permissible conservatism, availability of component archive material, and methods of estimating and verifying the activation energy of aging. (Author)

  1. Fullerene derivatives as components for 'plastic' photovoltaic cells

    Hummelen, J.C.; Knol, J.; Kadish, KM; Ruoff, RS

    1998-01-01

    Derivatives of [60]fullerene, mixed with conducting polymers to yield donor-acceptor bulk-heterojunction (beta-junction) materials, are useful in 'plastic' photovoltaic devices. In order to enhance the charge carrier mobilities in the two individual interpenetrating networks, one important goal of

  2. Mechanical properties of 1950's vintage 304 stainless steel weldment components after low temperature neutron irradiation

    Sindelar, R.L.; Caskey, G.R. Jr.; Thomas, J.K.; Hawthorne, J.R.; Hiser, A.L.; Lott, R.A.; Begley, J.A.; Shogan, R.P.

    1991-01-01

    The reactor vessels of the nuclear production reactors at the Savannah River Site (SRS) were constructed in the 1950's from Type 304 stainless steel plates welded with Type 308 stainless steel filler using the multipass metal inert gas process. An irradiated mechanical properties database has been developed for the vessel with materials from archival primary coolant system piping irradiated at low temperatures (75 to 150 degrees C) in the State University of New York at Buffalo reactor (UBR) and the High Flux Isotope Reactor (HFIR) to doses of 0.065 to 2.1 dpa. Fracture toughness, tensile, and Charpy-V impact properties of the weldment components (base, weld, and weld heat-affected-zone (HAZ)) have been measured at temperatures of 25 degrees C and 125 degrees C in the L-C and C-L orientations for materials in both the irradiated and unirradiated conditions for companion specimens. Fracture toughness and tensile properties of specimens cut from an SRS reactor vessel sidewall with doses of 0.1 and 0.5 dpa were also measured at temperatures of 25 and 125 degrees C. The irradiated materials exhibit hardening with loss of work hardenability and a reduction in toughness relative to the unirradiated materials. The HFIR-irradiated materials show an increase in yield strength between about 20% and 190% with a concomitant tensile strength increase between about 15% to 30%. The elastic-plastic fracture toughness parameters and Charpy-V energy absorption both decrease and show only a slight sensitivity to dose. The irradiation-induced decrease in the elastic-plastic fracture toughness (J def at 1 mm crack extension) is between 20% to 65%; the range of J 1C values are 72.8 to 366 kJ/m 2 for the irradiated materials. Similarly, Charpy V-notch results show a 40% to 60% decrease in impact energies

  3. Steel

    Zorev, N.N.; Astafiev, A.A.; Loboda, A.S.; Savukov, V.P.; Runov, A.E.; Belov, V.A.; Sobolev, J.V.; Sobolev, V.V.; Pavlov, N.M.; Paton, B.E.

    1977-01-01

    Steels also containing Al, N and arsenic, are suitable for the construction of large components for high-power nuclear reactors due to their good mechanical properties such as good through-hardening, sufficiently low brittleness conversion temperature and slight displacement of the latter with neutron irradiation. Defined steels and their properties are described. (IHOE) [de

  4. Decarburisation Effect on Hardened Strip Steel Fastening Components

    Karli JAASON

    2016-05-01

    Full Text Available Heat treatment is widely used for high reliability fastening components such as buckles and brackets. The current study focuses on mass production of safety components which are fineblanked from sheet metal, austempered and chromium electroplated. Electroplating together with stamping defects may lead to unexpected brittle failure of the component. It is widely known that during austenitisation, decarburisation could avoid brittle failure and, therefore, slight decarburisation is recommended. There is little information how much mass production is influenced by decarburisation and where the limits are. The current study has two goals. The first one focuses on the extent of decarburisation effect on the part properties, and the second aims to find the optimum furnace setting for the product type used in the study. Also, it is necessary to choose a reliable decarburisation control method for austempered components. The effect on material grades was analyzed by using three steel alloys with carbon content of 0.37 wt.%, 0.47 wt.% and 0.62 wt.%. The specimens were austempered to hardness 45 – 51 HRC under endothermic protective atmosphere. To gain different decarburisation levels, two gas set-ups were used. Infrared gas analyzer was used to measure CO and CO2 content in the furnace gas. Three characteristics of the specimens were evaluated: hardness, rupture strength and brittleness. The depth of the decarburisation was determined by three different approaches according to standard EN ISO 3887. Based on the results, the spectrographic method is the most reliable for determining the depth of decarburisation. This study reveals that higher surface decarburisation has a positive effect on the ductility and no effect on the rupture strength of the component. The material with carbon content of 0.62 wt.% is the most sensitive to decarburisation. During mass production, the inaccuracy of hardness measuring raises which results in the inaccuracy of

  5. Diffraction measurements for evaluating plastic strain in A533B ferritic steel-a feasibility study

    Lewis, S J; Truman, C E

    2010-01-01

    It is known that the physical properties of many engineering materials may be strongly affected by previous loading, in particular prior plastic deformation. Most obviously, work hardening will alter subsequent yielding behaviour. Plastic deformation may also preferentially align the material microstructure, resulting in anisotropy of subsequent behaviour and a change in material fracture resistance. When physical characterization is undertaken by experimental testing it is, therefore, important to have some knowledge of the current state of the material. As a result, it is desirable to have methods of quantitatively evaluating the level of plastic deformation which specimen material may have experienced prior to testing. This paper presents the results of a feasibility study, using a ferritic reactor pressure vessel steel, into the use of diffractive methods for plastic strain evaluation. Using neutron diffraction, changes in diffraction peak width and anisotropy of peak response were correlated with plastic deformation in a tensile test. The relationships produced were then used to evaluate permanent deformation levels in large samples, representative of standard fracture toughness test specimens.

  6. Effect of Plastic Deformation on the Corrosion Behavior of a Super-Duplex Stainless Steel

    Renton, Neill C.; Elhoud, Abdu M.; Deans, William F.

    2011-04-01

    The role of plastic deformation on the corrosion behavior of a 25Cr-7Ni super-duplex stainless steel (SDSS) in a 3.5 wt.% sodium chloride solution at 90 °C was investigated. Different levels of plastic strain between 4 and 16% were applied to solution annealed tensile specimens and the effect on the pitting potential measured using potentiodynamic electrochemical techniques. A nonlinear relationship between the pitting potential and the plastic strain was recorded, with 8 and 16% causing a significant reduction in average E p, but 4 and 12% causing no significant change when compared with the solution-annealed specimens. The corrosion morphology revealed galvanic interaction between the anodic ferrite and the cathodic austenite causing preferential dissolution of the ferrite. Mixed potential theory and the changing surface areas of the two phases caused by the plastic deformation structures explain the reductions in pitting potential at certain critical plastic strain levels. End-users and manufacturers should evaluate the corrosion behavior of specific cold-worked duplex and SDSSs using their as-produced surface finishes assessing in-service corrosion performance.

  7. Scanning tone burst eddy-current thermography (S-TBET) for NDT of carbon fiber reinforced plastic (CFRP) components

    Libin, M. N.; Maxfield, B. W.; Balasubramanian, Krishnan

    2014-01-01

    Tone Burst Eddy Current technique uses eddy current to apply transient heating inside a component and uses a conventional IR camera for visualization of the response to the transient heating. This technique has been earliest demonstrated for metallic components made of AL, Steel, Stainless Steel, etc., and for detection of cracks, corrosion and adhesive dis-bonds. Although, not nearly as conducting as metals, the Carbon Fibre Reinforced Plastic (CFRP) material absorbs measurable electromagnetic radiation in the frequency range above 10 kHz. When the surface temperature is observed on the surface that is being heated (defined as the surface just beneath and slightly to one side of the heating coil), the surface temperature increases with increasing frequency because the internal heating increases with frequency. A 2-D anisotropic transient Eddy current heating and thermal conduction model has been developed that provides a reasonable description of the processes described above. The inherent anisotropy of CFRP laminates is included in this model by calculating the heating due to three superimposed, tightly coupled isotropic layers having a specified ply-layup. The experimental apparatus consists of an induction heating coil and an IR camera with low NETD and high frame rates. The coil is moved over the sample using a stepper motor controlled manipulator. The IR data recording is synchronized with the motion control to provide a movie of the surface temperature over time. Several components were evaluated for detection of impact damage, location of stiffeners, etc. on CFRP components

  8. Scanning tone burst eddy-current thermography (S-TBET) for NDT of carbon fiber reinforced plastic (CFRP) components

    Libin, M. N.; Maxfield, B. W.; Balasubramanian, Krishnan [Centre for Nondestructive Evaluation, Indian Institute of Technology Madras, Chennai 600036 (India)

    2014-02-18

    Tone Burst Eddy Current technique uses eddy current to apply transient heating inside a component and uses a conventional IR camera for visualization of the response to the transient heating. This technique has been earliest demonstrated for metallic components made of AL, Steel, Stainless Steel, etc., and for detection of cracks, corrosion and adhesive dis-bonds. Although, not nearly as conducting as metals, the Carbon Fibre Reinforced Plastic (CFRP) material absorbs measurable electromagnetic radiation in the frequency range above 10 kHz. When the surface temperature is observed on the surface that is being heated (defined as the surface just beneath and slightly to one side of the heating coil), the surface temperature increases with increasing frequency because the internal heating increases with frequency. A 2-D anisotropic transient Eddy current heating and thermal conduction model has been developed that provides a reasonable description of the processes described above. The inherent anisotropy of CFRP laminates is included in this model by calculating the heating due to three superimposed, tightly coupled isotropic layers having a specified ply-layup. The experimental apparatus consists of an induction heating coil and an IR camera with low NETD and high frame rates. The coil is moved over the sample using a stepper motor controlled manipulator. The IR data recording is synchronized with the motion control to provide a movie of the surface temperature over time. Several components were evaluated for detection of impact damage, location of stiffeners, etc. on CFRP components.

  9. Relationship between anelastic and non-linear visco-plastic behavior of 316 stainless steel at low homologous temperature

    Nir, N.; Huang, F.H.; Hart, E.W.; Li, C.Y.

    1976-05-01

    At low homologous temperature the plastic strain rate seems to be controlled largely by dislocation glide friction. However, since a sizeable fraction of the applied stress sigma is dissipated in overcoming the strong barriers due to dislocation tangles generated by strain hardening, only a portion of the applied stress is actually expended against the frictional resistance. A recent model for this process includes the role of dislocation pile-ups at the strong barriers. The pile-ups provide a mechanism for producing the internal back stresses that limit the effective frictional stress. The also appear in the deformation as a stored anelastic strain component. The resultant behavior at low temperature and high stress is similar to that proposed by Grupta and Li. The same model also predicts an anelastic behavior at low stress. Measurements at both high and low stress levels on 316 Stainless Steel have now shown that the predictions of the model are quantitatively consistent at both stress levels

  10. Effect of elastic and plastic tensile mechanical loading on the magnetic properties of NGO electrical steel

    Leuning, N., E-mail: nora.leuning@iem.rwth-aachen.de [Institute of Electrical Machines, RWTH Aachen University, D-52062 Aachen (Germany); Steentjes, S. [Institute of Electrical Machines, RWTH Aachen University, D-52062 Aachen (Germany); Schulte, M.; Bleck, W. [Steel Institute, RWTH Aachen University, D-52072 Aachen (Germany); Hameyer, K. [Institute of Electrical Machines, RWTH Aachen University, D-52062 Aachen (Germany)

    2016-11-01

    The magnetic properties of non-grain-oriented (NGO) electrical steels are highly susceptible to mechanical stresses, i.e., residual, external or thermal ones. For rotating electrical machines, mechanical stresses are inevitable and originate from different sources, e.g., material processing, machine manufacturing and operating conditions. The efficiency and specific losses are largely altered by different mechanical stress states. In this paper the effect of tensile stresses and plastic deformations on the magnetic properties of a 2.9 wt% Si electrical steel are studied. Particular attention is paid to the effect of magnetic anisotropy, i.e., the influence of the direction of applied mechanical stress with respect to the rolling direction. Due to mechanical stress, the induced anisotropy has to be evaluated as it is related to the stress-dependent magnetostriction constant and the grain alignment. - Highlights: • A detailed look at magnetic anisotropy of FeSi NGO electrical steel. • Study of magnetic behavior under elastic as well as plastic tensile stresses. • Correlation of magnetic behavior with microscopic deformation mechanisms. • Discussion of detrimental and beneficial effects of external stresses. • Loss separation at different polarizations and frequencies under increasing stress.

  11. Forecasting Low-Cycle Fatigue Performance of Twinning-Induced Plasticity Steels: Difficulty and Attempt

    Shao, C. W.; Zhang, P.; Zhang, Z. J.; Liu, R.; Zhang, Z. F.

    2017-12-01

    We find the existing empirical relations based on monotonic tensile properties and/or hardness cannot satisfactorily predict the low-cycle fatigue (LCF) performance of materials, especially for twinning-induced plasticity (TWIP) steels. Given this, we first identified the different deformation mechanisms under monotonic and cyclic deformation after a comprehensive study of stress-strain behaviors and microstructure evolutions for Fe-Mn-C alloys during tension and LCF, respectively. It is found that the good tensile properties of TWIP steel mainly originate from the large activation of multiple twinning systems, which may be attributed to the grain rotation during tensile deformation; while its LCF performance depends more on the dislocation slip mode, in addition to its strength and plasticity. Based on this, we further investigate the essential relations between microscopic damage mechanism (dislocation-dislocation interaction) and cyclic stress response, and propose a hysteresis loop model based on dislocation annihilation theory, trying to quickly assess the LCF resistance of Fe-Mn-C steels as well as other engineering materials. It is suggested that the hysteresis loop and its evolution can provide significant information on cyclic deformation behavior, e.g., (point) defect multiplication and vacancy aggregation, which may help estimate the LCF properties.

  12. Experimental study of Electro-Plastic Effect on Advanced High Strength Steels

    Liu, Xun; Lan, Shuhuai; Ni, Jun

    2013-01-01

    Application of Advanced High Strength Steels (AHSS) into vehicle structures calls for innovative manufacturing processes. In terms of reducing deformation resistance through external energy, Electro-Plastic Effect (EPE) provides a potential alternative to traditional thermal softening phenomenon. In this work, effectiveness of EPE on one group of AHSS, Transformation Induced Plasticity (TRIP) Steel, was evaluated. It was found that EPE cannot be effectively initiated until the current density reaches a threshold value between 7.4 A/mm 2 and 11.4 A/mm 2 . Besides, the softening phenomenon is more distinct at larger strains. Underlying mechanisms are explained from perspectives of dislocation multiplication, gliding and mechanical twinning. The inevitable Joule heating phenomenon associated with current was suppressed with forced air cooling and the temperature distribution inside the tensile specimen was numerically calculated with a coupled Finite Element Model. Effectiveness of EPE rather than thermal softening or expansion was further proved with the larger flow stress reduction under higher current density and shorter pulses at same temperature increase. Hollomon equation was adopted to model the observed stress strain relationships. Since material properties of TRIP steels are directly related to the phase transformation from retained austenite into martensite, volume fraction of retained austenite was quantitatively measured by X-ray Diffraction (XRD). It was found that the applied current retarded martensitic transformation process. Metallographic analysis was further performed and phenomena of change of grain structures and phase distribution were hardly observable

  13. Effect of elastic and plastic tensile mechanical loading on the magnetic properties of NGO electrical steel

    Leuning, N.; Steentjes, S.; Schulte, M.; Bleck, W.; Hameyer, K.

    2016-01-01

    The magnetic properties of non-grain-oriented (NGO) electrical steels are highly susceptible to mechanical stresses, i.e., residual, external or thermal ones. For rotating electrical machines, mechanical stresses are inevitable and originate from different sources, e.g., material processing, machine manufacturing and operating conditions. The efficiency and specific losses are largely altered by different mechanical stress states. In this paper the effect of tensile stresses and plastic deformations on the magnetic properties of a 2.9 wt% Si electrical steel are studied. Particular attention is paid to the effect of magnetic anisotropy, i.e., the influence of the direction of applied mechanical stress with respect to the rolling direction. Due to mechanical stress, the induced anisotropy has to be evaluated as it is related to the stress-dependent magnetostriction constant and the grain alignment. - Highlights: • A detailed look at magnetic anisotropy of FeSi NGO electrical steel. • Study of magnetic behavior under elastic as well as plastic tensile stresses. • Correlation of magnetic behavior with microscopic deformation mechanisms. • Discussion of detrimental and beneficial effects of external stresses. • Loss separation at different polarizations and frequencies under increasing stress.

  14. Decrudding and chemical cleaning of carbon steel components - an evaluation

    Gaonkar, K.B.; Elayathu, N.S.D.; Shibad, P.R.; Gadiyar, H.S.

    1982-01-01

    Corrosion and accumulation of corrosion products on the surfaces of structural components and plant equipments can cause se vereoperational problems during service. An illustration is the heat exchanger systems in nuclear power stations. Development and standardisation of appropriate chemical cleaning and decontamination procedures and their evaluation hence merit serious consideration. A number of chemical cleaning procedures using formulations based on hydrochloric and citric acid solutions have been examined to study their crud dissolving and derusting ability in addition to the attack on base material. The compositions were chosen: (1) along with complexing agents EDTA and ammonium citrate, (2) with pH control, and (3) with the use of inhibitors acridine, rhodine, hexamine and phenyl-thiourea. The evaluations have been made at 28 and 60 deg C. Rusted carbon steel coupons having a rust of 10-12 mg/cm 2 on the surface have been used for the purpose of the above evaluations. Data on corrosion rates of monel and cupronickel (70:30) in the descaling solutions have also been presented. Results on the above evaluation studies have been discussed. (author)

  15. Deterioration of plasticized PVC components in Apollo spacesuits

    Shashoua, Yvonne; Schnell, Ulrich; Young, Lisa

    2002-01-01

    Spacesuits from the Apollo era are unique in their history, materials and construction. This project involved the first detailed examination of the condition of the spacesuits since their acquisition by the National Air and Space Museum in the 1970s. Plasticized polyvinyl chloride (PVC) tubing...... in the Life Support System, used to transport air and water to the astronaut, and in the Liquid Cooling Garment, used to cool the wearer of the spacesuit, exhibited high levels of deterioration. Tubing was unacceptably discoloured, tacky to the touch and surfaces were obscured by crystals. Visual examination...

  16. Oxide dispersion-strengthened steel PM2000 after dynamic plastic deformation: nanostructure and annealing behaviour

    Zhang, Zhenbo; Tao, N. R.; Mishin, Oleg V.

    2016-01-01

    The microstructure, texture and mechanical properties have been studied in PM2000 compressed via dynamic plastic deformation to a strain of 2.1. It is found that dynamic plastic deformation results in a duplex 〈111〉 + 〈100〉 fibre texture and refines the initial microstructure by nanoscale lamellae...... in the deformed microstructure. This reduction is more pronounced in the 〈111〉-oriented regions. Orientation-dependent recrystallisation takes place in the recovered microstructure, leading to strengthening of the 〈111〉 fibre texture component at the expense of the 〈100〉 fibre texture component....

  17. Study to produce polymer gel for decontamination on the surface of steel, ceramic, plastic, glass

    Pham Quynh Luong; Nguyen Van Chinh; Nguyen Thu Trang; Nguyen An Thai; Nguyen Dinh Lam

    2015-01-01

    Strippable polymer coating is one of the methods for effective surface decontamination. A gel solution of a water soluble polymer, preferably polyvinyl alcohol (PVA) and chelating agent is applied to remove radioisotopes of Cs"1"3"7, Sr"8"5, I"1"3"1, P"3"2 and Tc"9"9"m on the surface of stainless steel, mild steel, ceramic, PVC plastic. After cleaning is completed, the gel solution is dried, formed a strong thin film, which is easily peeled off from a contaminated surface and can be disposed of as radioactive solid waste. Decontamination efficient of this gel polymer for radioisotopes have been studied on the surfaces and compared with Decongel 1101. The influence of decontamination agents, activity, film thickness to decontamination factor have been studied. The infrared spectrophotometer has been conducted to study mechanism of the decontamination for this radioisotope. (author)

  18. Modeling elasto-plastic behavior of polycrystalline grain structure of steels at mesoscopic level

    Kovac, Marko; Cizelj, Leon

    2005-01-01

    The multiscale model is proposed to explicitly account for the inhomogeneous structure of polycrystalline materials. Grains and grain boundaries are modeled explicitly using Voronoi tessellation. The constitutive model of crystal grains utilizes anisotropic elasticity and crystal plasticity. Commercially available finite element code is applied to solve the boundary value problem defined at the macroscopic scale. No assumption regarding the distribution of the mesoscopic strain and stress fields is used, apart the finite element discretization. The proposed model is then used to estimate the minimum size of polycrystalline aggregate of selected reactor pressure vessel steel (22 NiMoCr 3 7), above which it can be considered macroscopically homogeneous. Elastic and rate-independent plastic deformation modes are considered. The results are validated by the experimental and simulation results from the literature

  19. Effect of preliminary plastic deformation on low temperature strength of carbon steels

    Gur'ev, A.V.; Alkhimenkov, T.B.

    1979-01-01

    Considered is the effect of preliminary plastic deformation on the following low-temperature strength (at -196 deg C) of structural carbon steels at the room temperature. The study of regularities of microheterogenetic deformations by alloy structure elements at room and low temperatures shows that the transition on low -temperature loading is built on the base of inheritance of the general mechanism of plastic deformation, which took place at preliminary deformation; in this effect the ''memory'' of metal to the history of loading is shown. It is established that physical strengthening (cold hardening), received by the metal during preliminary loading at the room temperature is put over the strengthening connected only with decrease of test temperature

  20. Effect of plastic prestrain on the crack tip constraint of pipeline steels

    Eikrem, P.A.; Zhang, Z.L.; Nyhus, B.

    2007-01-01

    Before and during operation, pipelines may suffer from plastic pre-deformation due to accidental loading, cold bending and ground movement. Plastic prestrain not only modifies steel's yield and flow properties but also influences its fracture performance. This paper focuses on the effect of prestrain history on crack driving force and crack tip constraint. A single-edge notched tension specimen has been selected for the study and the crack is assumed to exist before a prestrain history was applied. The results show that prestrain history has a strong effect on the crack tip stress field. A new parameter has been proposed to characterize the prestrain-induced crack tip constraint. For the same crack tip opening displacement level, prestrain history will elevate the crack tip stress field. The prestrain-induced constraint decreases with the increase of loading

  1. Elastic and plastic strains and the stress corrosion cracking of austenitic stainless steels. Final report

    Vaccaro, F.P.; Hehemann, R.F.; Troiano, A.R.

    1979-08-01

    The influence of elastic (stress) and plastic (cold work) strains on the stress corrosion cracking of a transformable austenitic stainless steel was studied in several aqueous chloride environments. Initial polarization behavior was active for all deformation conditions as well as for the annealed state. Visual observation, potential-time, and current-time curves indicated the development of a pseudo-passive (flawed) film leading to localized corrosion, occluded cells and SCC. SCC did not initiate during active corrosion regardless of the state of strain unless severe low temperature deformation produced a high percentage of martensite. Both elastic and plastic deformation increased the sensitivity to SCC when examined on the basis of percent yield strength. The corrosion potential, the critical cracking potential, and the potential at which the current changes from anodic to cathodic were essentially unaffected by deformation. It is apparent that the basic electrochemical parameters are independent of the bulk properties of the alloy and totally controlled by surface phenomena

  2. Influence of plastic deformation on low temperature surface hardening of stainless steel by gaseous nitriding

    Bottoli, Federico; Winther, Grethe; Christiansen, Thomas Lundin

    2015-01-01

    This article addresses an investigation of the influence of plastic deformation on low temperature surface hardening by gaseous nitriding of three commercial austenitic stainless steels: AISI 304, EN 1.4369 and Sandvik Nanoflex® with various degrees of austenite stability. The materials were...... analysis, reflected light microscopy and microhardness indentation. The results demonstrate that a case of expanded austenite develops and that, in particular, the presence of strain-induced martensite in the initial (deformed) microstructure has a large influence on the nitrided zone....

  3. Prediction of the forming-limit curve in steels using crystalline plasticity

    Signorelli, J; Bolmaro, R; Turner, P; Bertinetti, M; Insausti, J; Lucaioli, A; Garc, C; Iurman, L

    2006-01-01

    Forming-limit curves (FLD) are predicted by using crystalline plasticity together with the Marciniak-Kuczynski (MK) model. The location on the sheet is modeled through the presence of an initial imperfection on a thin band of material. The deformations within and outside the band are supposed to be homogenous. Conditions of compatibility and equilibrium are imposed in the interface. Therefore, the polycrystalline model is applied to both sides of the sheet (inside and outside the band). The constitutive law at simple scale crystal is visco-plastic, while the response of the aggregate is obtained with the visco-plastic self-consistent approach (VPSC) . The experiences will be carried out using two plates of two embedding qualities. The consistency of the model predictions will be verified in both cases with experimental results. Tests with uniaxial traction, plane deformation traction and biaxial traction with hydraulic cupping and SWIFT embedding with a plane punch will be carried out to obtain the embedding limit relationships. This work analyzed the formability of two steel qualities that are fit for embedding. Approximately 1mm thick sheets were examined by simple mechanical testing, their forming-limit curves and crystallographic texture at the start and finish of the test. The results were also analyzed based on numerical simulations using a crystalline plasticity model together with the methodology proposed by Marciniak y Kuczynski. The results show that the simulated FLDs using MK-VPSC agree acceptably with the available experimental evidence. The values of simulated limit deformation for both materials are similar. Such behavior may be explained by the similarity in the values for n, grain shape, CRSS and initial texture of both plates. The proposed calculation model MK-VPSC also substantially improves the MK-Taylor approximation used by Inal et al. This approximation heavily overestimates the limit deformation values for a BCC structure like the steels

  4. Marble waste characterization as a desulfurizing slag component for steel

    Coleti, J.L.; Grillo, F.F.; Tenorio, J.A.S.; De Oliveira, J.R.

    2014-01-01

    The current steel market requires from steel plants better quality of its products. As a result, steel plants need to search for improvements and costs reduction in its process. Hence, the residue of marble containing significant quantities of calcium and magnesium carbonates, raw materials of steel refining slag, was characterized in order to replace the conventional lime used. Therefore, it will be possible to reduce the cost and volume of waste produced by the ornamental rock industry. The following methods were applied to test the waste potential: SEM with EDS, x-ray diffraction, x-ray fluorescence (EDX), Thermogravimetry (TG) and analysis of surface area and particle size by the BET method using dispersion leisure. The results indicated the feasibility of waste as raw material in the composition of desulfurizing slags. (author)

  5. Joining dissimilar stainless steels for pressure vessel components

    Zheng Sun; Huai-Yue Han

    1994-01-01

    A series of studies was carried out to examine the weldability and properties of dissimilar steel joints between martensitic and austenitic stainless steels - F6NM (OCrl3Ni4Mo) and AISI 347, respectively. The weldability tests included weld thermal simulation of the martensitic steel for investigating the influence of weld thermal cycles and post-weld heat treatment (PWHT) on the mechanical properties of the heat-affected zone (HAZ); implant testing for examining the tendency for cold cracking of martensitic steel; rigid restraint testing for determining hot crack susceptibility of the multi-pass dissimilar steel joints. The joints were subjected to various mechanical tests including a tensile test, bending test and impact test at various temperatures, as well as slow strain-rate test for examining the stress corrosion cracking tendency in the simulated environment of a primary circuit of a PWR. Based on the weldability tests, a welding procedure - tungsten inert gas (TIG) welding for root passes with HNiCrMo-2B wire followed by manual metal arc (MMA) welding using coated electrode ENiCrFe-3B - was developed and a PWHT at 600 deg C/2h was recommended. Furthermore, the welding of tube/tube joints between these dissimilar steels is described. (21 refs., 11 figs., 14 tabs.)

  6. Plastic

    Jeong Gi Hyeon

    1987-04-01

    This book deals with plastic, which includes introduction for plastic, chemistry of high polymers, polymerization, speciality and structure of a high molecule property of plastic, molding, thermosetting plastic, such as polyethylene, polyether, polyamide and polyvinyl acetyl, thermal plastic like phenolic resins, xylene resins, melamine resin, epoxy resin, alkyd resin and poly urethan resin, new plastic like ionomer and PPS resin, synthetic laminated tape and synthetic wood, mixed materials in plastic, reprocessing of waste plastic, polymer blend, test method for plastic materials and auxiliary materials of plastic.

  7. Elastic-Plastic Calculation of a Dilatation Compensation Component

    Atanasiu, Costică; Iliescu, Nicolae; Sorohan, Ștefan

    2017-12-01

    Compensators are elastic structures that have the role of taking over the axial displacements that occur in the junction areas of the technological equipment (pipelines or containers) through which the fluids circulate at pressures and high temperatures. These elastic structures, realized in a very wide range of shapes and sizes, are sujected by the inner pressure and an axial force produced by dilatation of structures in which they are mounted. The calculation of the expansion compensators raises many problems caused by the working regimes of the technological equipments they belong to. Following previous studies, undertaken by calculus and experimental, by the authors of this paper, it was found that in operation the state of stress in these elastic structures exceeds the flow limit of the material from which they are manufacturated. For this reason, in the present paper, the authors present the results of a calculus study, by FEM, on the stress and strain state, in the elasto-plastic regime of a leticular compensator. The calculation was made for two loading modes, separately applied and superimposed. The nonlinear mechanical behavior of this compensator is analyzed and discussed comparatively to the results of previous studies performed in elastic regime on the same type of compensator.

  8. Investigate earing of TWIP steel sheet during deep-drawing process by using crystal plasticity constitutive model

    Yang J.

    2015-01-01

    Full Text Available By combining the nonlinear finite element analysis techniques and crystal plasticity theory, the macroscopic mechanical behaviour of crystalline material, the texture evolution and earing-type characteristics are simulated accurately. In this work, a crystal plasticity model exhibiting deformation twinning is introduced based on crystal plasticity theory and saturation-type hardening laws for FCC metal Fe-22Mn-0.6C TWIP steel. Based on the CPFE model and parameters which have been determined for TWIP steel, a simplified finite element model for deep drawing is promoted by using crystal plasticity constitutive model. The earing characteristics in typical deep-drawing process are simulated well. Further, the drawing forces are calculated and compared to the experimental results from reference. Meanwhile, the impacts of drawing coefficient and initial texture on the earing characteristics are investigated for controlling the earing.

  9. Cyclic plasticity of an austenitic-ferritic stainless steel under biaxial non proportional loading

    Aubin, V.

    2001-11-01

    Austenitic-ferritic stainless steels are supplied since about 30 years only, so they are yet not well-known. Their behaviour in cyclic plasticity was studied under uniaxial loading but not under multiaxial loading, whereas only a thorough knowledge of the phenomena influencing the mechanical behaviour of a material enables to simulate and predict accurately its behaviour in a structure. This work aims to study and model the behaviour of a duplex stainless steel under cyclic biaxial loading. A three step method was adopted. A set of tension-torsion tests on tubular specimen was first defined. We studied the equivalence between loading directions, and then the influence of loading path and loading history on the stress response of the material. Results showed that duplex stainless steel shows an extra-hardening under non proportional loading and that its behaviour depends on previous loading. Then, in order to analyse the results obtained during this first experimental stage, the yield surface was measured at different times during cyclic loading of the same kind. A very small plastic strain offset (2*10 -5 ) was used in order not to disturb the yield surface measured. The alteration of isotropic and kinematic hardening variables were deduced from these measures. Finally, three phenomenological constitutive laws were identified with the experimental set. We focused our interest on the simulation of stabilized stress levels and on the simulation of the cyclic hardening/softening behaviour. The comparison between experimental and numerical results enabled the testing of the relevance of these models. (authors)

  10. Experimental and FE Analysis of Exterior Plastic Components of Cars under Static and Dynamic Loading Conditions

    Faghihi, Hassan

    2011-01-01

    This thesis is composed by an experimental part and numerical part, aimed at contributing to a better knowledge of the behavior of plastic parts under different loading conditions. The study is intended to validate a FE model for simulating exterior plastic components of car especially the A-decor and plastic clips in the context of thermal and static load analysis. From the comparison of numerical and experimental results in the terms of thermal and static deformation of the A-decor, it is c...

  11. Cyclic plastic material behavior leading to crack initiation in stainless steel under complex fatigue loading conditions

    Facheris, G.

    2014-01-01

    The improvement of the reliability and of the safety in the design of components belonging to the primary cooling circuit of a light water nuclear reactor is nowadays one of the most important research topics in nuclear industry. One of the most important damage mechanisms leading the crack initiation in this class of components is the low cycle fatigue (LCF) driven by thermal strain fluctuations caused by the complex thermo-mechanical loading conditions typical for the primary circuit (e.g. operating thermal transients, thermal stratification, turbulent mixing of cold and hot water flows, etc.). The cyclic application of the resulting plastic deformation to the steel grades commonly used for the fabrication of piping parts (e.g. austenitic stainless steels) is associated with a continuous evolution of the mechanical response of the material. As an additional complication, the cyclic behavior of stainless steels is influenced by temperature, strain amplitude and cyclic accumulation of inelastic strain (i.e. ratcheting). The accurate prediction of the structural response of components belonging to the primary cooling circuit requires the development of a reliable constitutive model that must be characterized by a reduced complexity to allow its application in an industrial context. In this framework, the main goal of the current dissertation is to formulate, calibrate and implement in a commercial Finite Element code, a constitutive model that is suitable for the stainless stain grade 316L subjected to complex loading conditions. As a first task, a characterization of the mechanical behavior of 316L subjected to uniaxial and multiaxial strain-controlled conditions (including LCF and ratcheting) is carried out performing several tests in the laboratories of the Paul Scherrer Institute (PSI, Villigen, Switzerland) and of Politecnico di Milano (Italy). The uniaxial experiments demonstrate that, prescribing a strain-controlled ratcheting path, a harder material response

  12. Cyclic plastic material behavior leading to crack initiation in stainless steel under complex fatigue loading conditions

    Facheris, G.

    2014-07-01

    The improvement of the reliability and of the safety in the design of components belonging to the primary cooling circuit of a light water nuclear reactor is nowadays one of the most important research topics in nuclear industry. One of the most important damage mechanisms leading the crack initiation in this class of components is the low cycle fatigue (LCF) driven by thermal strain fluctuations caused by the complex thermo-mechanical loading conditions typical for the primary circuit (e.g. operating thermal transients, thermal stratification, turbulent mixing of cold and hot water flows, etc.). The cyclic application of the resulting plastic deformation to the steel grades commonly used for the fabrication of piping parts (e.g. austenitic stainless steels) is associated with a continuous evolution of the mechanical response of the material. As an additional complication, the cyclic behavior of stainless steels is influenced by temperature, strain amplitude and cyclic accumulation of inelastic strain (i.e. ratcheting). The accurate prediction of the structural response of components belonging to the primary cooling circuit requires the development of a reliable constitutive model that must be characterized by a reduced complexity to allow its application in an industrial context. In this framework, the main goal of the current dissertation is to formulate, calibrate and implement in a commercial Finite Element code, a constitutive model that is suitable for the stainless stain grade 316L subjected to complex loading conditions. As a first task, a characterization of the mechanical behavior of 316L subjected to uniaxial and multiaxial strain-controlled conditions (including LCF and ratcheting) is carried out performing several tests in the laboratories of the Paul Scherrer Institute (PSI, Villigen, Switzerland) and of Politecnico di Milano (Italy). The uniaxial experiments demonstrate that, prescribing a strain-controlled ratcheting path, a harder material response

  13. An Intelligent Sensor System for Monitoring Fatigue Damage in Welded Steel Components

    Fernandes, B.; Gaydecki, P.; Burdekin, F. Michael

    2005-04-01

    A system for monitoring fatigue damage in steel components is described. The sensor, a thin steel sheet with a pre-crack in it, is attached to the component. Its crack length increases by fatigue in service and is recorded using a microcontroller. Measurement is accomplished using conductive tracks in a circuit whose output voltage changes when the crack propagates past a track. Data stored in memory can be remotely downloaded using Bluetooth™ technology to a PC.

  14. An Intelligent Sensor System for Monitoring Fatigue Damage in Welded Steel Components

    Fernandes, B.; Gaydecki, P.; Burdekin, F. Michael

    2005-01-01

    A system for monitoring fatigue damage in steel components is described. The sensor, a thin steel sheet with a pre-crack in it, is attached to the component. Its crack length increases by fatigue in service and is recorded using a microcontroller. Measurement is accomplished using conductive tracks in a circuit whose output voltage changes when the crack propagates past a track. Data stored in memory can be remotely downloaded using Bluetooth TM technology to a PC

  15. Microstructure-property relationships and constitutive response of plastically graded case hardened steels

    Klecka, Michael A.

    Case hardened materials, popularly used in many demanding engineering applications such as bearings, gears, and wear/impact surfaces, have high surface hardness and a gradient in material properties (hardness, yield strength, etc.) as a function of depth; therefore, they behave as plastically graded materials. In the current study, two different commercially available case carburized steels along with two through hardened steels are characterized to obtain relationships among the volume fraction of subsurface carbides, indentation hardness, elastic modulus, and yield strength as a function of depth. A variety of methods including microindentation, nanoindentation, ultrasonic measurements, compression testing, rule of mixtures, and upper and lower bound models are used to determine the relationships for elastic modulus and compare the experimental results with model predictions. In addition, the morphology, composition, and properties of the carbide particles are also determined. The gradient in hardness with depth in graded materials is commonly determined using microindentation on the cross-section of the material which contains the gradation in microstructure or composition. In the current study, a novel method is proposed to predict the hardness gradient profile using solely surface indentations at a range of loads. The method does not require the graded material to be sectioned, and has practical utility in the surface heat-treatment industry. For a material with a decreasing gradient in hardness, higher indent loads result in a lower measured hardness due to the influence of the softer subsurface layers. A power-law model is presented which relates the measured surface indentation hardness under increasing load to the subsurface gradient in hardness. A coordinated experimental and numerical study is presented to extract the constitutive response of graded materials, utilizing relationships between hardness, plastic deformation, and strain hardening response

  16. Influence of Plastic Deformation on Low-Temperature Surface Hardening of Austenitic Stainless Steel by Gaseous Nitriding

    Bottoli, Federico; Winther, Grethe; Christiansen, Thomas Lundin

    2015-01-01

    This article addresses an investigation of the influence of plastic deformation on low-temperature surface hardening by gaseous nitriding of two commercial stainless steels: EN 1.4369 and AISI 304. The materials were plastically deformed to several levels of equivalent strain by conventional......, reflected-light microscopy, and microhardness testing. The results demonstrate that a case of expanded austenite develops and that the presence of plastic deformation has a significant influence on the morphology of the nitrided case. The presence of strain-induced martensite favors the formation of Cr...

  17. Sub-micron indent induced plastic deformation in copper and irradiated steel

    Robertson, Ch.

    1998-09-01

    In this work we aim to study the indent induced plastic deformation. For this purpose, we have developed a new approach, whereby the indentation curves provides the mechanical behaviour, while the deformation mechanisms are observed thanks to Transmission Electron Microscopy (TEM). In order to better understand how an indent induced dislocation microstructure forms, numerical modeling of the indentation process at the scale of discrete dislocations has been worked out as well. Validation of this modeling has been performed through direct comparison of the computed microstructures with TEM micrographs of actual indents in pure Cu [001]. Irradiation induced modifications of mechanical behaviour of ion irradiated 316L have been investigated, thanks to the mentioned approach. An important hardening effect was reported from indentation data (about 50%), on helium irradiated 316L steel. TEM observations of the damage zone clearly show that this behaviour is associated with the presence of He bubbles. TEM observations of the indent induced plastic zone also showed that the extent of the plastic zone is strongly correlated with hardness, that is to say: harder materials gets a smaller plastic zone. These results thus clearly established that the selected procedure can reveal any irradiation induced hardening in sub-micron thick ion irradiated layers. The behaviour of krypton irradiated 316L steel is somewhat more puzzling. In one hand indeed, a strong correlation between the defect cluster size and densities on the irradiation temperature is observed in the 350 deg C -600 deg C range, thanks to TEM observations of the damage zone. On the other hand, irradiation induced hardening reported from indentation data is relatively small (about 10%) and shows no dependence upon the irradiation temperature (within the mentioned range). In addition, it has been shown that the reported hardening vanishes following appropriate post-irradiation annealing, although most of the TEM

  18. HMCBG processes related to the steel components in the KBS-3H disposal concept

    Johnson, Lawrence; Marschall, Paul; Wersin, Paul; Gribi, Peter

    2008-05-01

    An analysis of the Hydro-Mechanical-Chemical-microBiological processes affected by Gas (HMCBG) related to the steel components of the KBS-3H disposal concept has been performed. The outcome of this study is foreseen to contribute to the KBS-3H Process Report for a repository for spent fuel sited at Olkiluoto. Three different design options for KBS-3H are currently being studied (open tunnel option, two variants of tight distance block option). While the details of the design may influence the short to medium term performance, it is found that the medium to long-term evolution of KBS-3H is not significantly affected by the chosen design option, provided the distance blocks behave according to design. Under repository conditions, the corrosion of the supercontainer will be fairly rapid. Complete conversion of Fe0 to oxidised Fe 2+ /Fe 3+ species may occur within a few thousands of years. The main corrosion products will be magnetite and, depending on the groundwater composition, also iron sulphide and perhaps siderite. Furthermore, corrosion-derived Fe(II) may react with the clay to form Fe(II)-rich silicates. The supercontainer environment will thus experience a volume change and some loss of plasticity of the buffer between the supercontainer and the rock wall may occur. This might promote bacterial activity at the supercontainer surface, which would lead to an enhancement of localised corrosion and probably to destabilisation of the magnetite layer. Previous investigations indicate, however, that there will be no relevant bacterial activity in the main part of the buffer by virtue of its small pore sizes and low water activity. In the course of time, the swelling pressure of bentonite will be affected by a number of processes, including magnetite formation, geochemical degradation, intrusion of bentonite into void space either initially present or created by relative displacement of distance blocks and supercontainer, and by subsequent bentonite erosion. The

  19. HMCBG processes related to the steel components in the KBS-3H disposal concept

    Johnson, Lawrence; Marschall, Paul; Wersin, Paul (National Cooperative for the Disposal of Radioactive Waste, Nagra, Wettingen (Switzerland)); Gribi, Peter (SandR Consult GmbH, Baden (Switzerland))

    2008-05-15

    An analysis of the Hydro-Mechanical-Chemical-microBiological processes affected by Gas (HMCBG) related to the steel components of the KBS-3H disposal concept has been performed. The outcome of this study is foreseen to contribute to the KBS-3H Process Report for a repository for spent fuel sited at Olkiluoto. Three different design options for KBS-3H are currently being studied (open tunnel option, two variants of tight distance block option). While the details of the design may influence the short to medium term performance, it is found that the medium to long-term evolution of KBS-3H is not significantly affected by the chosen design option, provided the distance blocks behave according to design. Under repository conditions, the corrosion of the supercontainer will be fairly rapid. Complete conversion of Fe0 to oxidised Fe2+/Fe3+ species may occur within a few thousands of years. The main corrosion products will be magnetite and, depending on the groundwater composition, also iron sulphide and perhaps siderite. Furthermore, corrosion-derived Fe(II) may react with the clay to form Fe(II)-rich silicates. The supercontainer environment will thus experience a volume change and some loss of plasticity of the buffer between the supercontainer and the rock wall may occur. This might promote bacterial activity at the supercontainer surface, which would lead to an enhancement of localised corrosion and probably to destabilisation of the magnetite layer. Previous investigations indicate, however, that there will be no relevant bacterial activity in the main part of the buffer by virtue of its small pore sizes and low water activity. In the course of time, the swelling pressure of bentonite will be affected by a number of processes, including magnetite formation, geochemical degradation, intrusion of bentonite into void space either initially present or created by relative displacement of distance blocks and supercontainer, and by subsequent bentonite erosion. The expected

  20. Effect of Asymmetric Rolling on Plastic Anisotropy of Low Carbon Steels during Simple Shear Tests

    Gracio, J. J.; Vincze, G.; Panigrahi, B. B.; Kim, H. J.; Barlat, F.; Rauch, E. F.; Yoon, J. W.

    2010-01-01

    Simple shear tests are performed on low carbon steel pre-deformed in conventional, asymmetric and orthogonal-asymmetric rolling. The simple-shear tests were carried out at 0 deg. , 45 deg. and 135 deg. with respect to the previous rolling direction. For a reduction ratio of 15%, a transient stagnation in the hardening rate is observed at reloading for all changes in strain path. The shear stress level, the hardening rate and extent of the plateau appear to be insensitive to the preliminary applied rolling conditions. After a reduction ratio of 50%, plastic instability was detected at reloading for all the changes of strain path and rolling conditions studied. A specific heat treatment was then designed allowing the material to become ductile after rolling while retaining the fine microstructure and therefore the high strength. Promising results were obtained essentially for 45 deg. shear tests.

  1. Fitting the flow curve of a plastically deformed silicon steel for the prediction of magnetic properties

    Sablik, M.J.; Landgraf, F.J.G.; Magnabosco, R.; Fukuhara, M.; Campos, M.F. de; Machado, R.; Missell, F.P.

    2006-01-01

    We report measurements and modelling of magnetic effects due to plastic deformation in 2.2% Si steel, emphasizing new tensile deformation data. The modelling approach is to take the Ludwik law for the strain-hardening stress and use it to compute the dislocation density, which is then used in the computation of magnetic hysteresis. A nonlinear extrapolation is used across the discontinuous yield region to obtain the value of stress at the yield point that is used in fitting Ludwik's law to the mechanical data. The computed magnetic hysteresis exhibits sharp shearing of the loops at small deformation, in agreement with experimental behavior. Magnetic hysteresis loss is shown to follow a Ludwik-like dependence on the residual strain, but with a smaller Ludwik exponent than applies for the mechanical behavior

  2. Comparative assessment of the microhardness and plastic degradation mechanism of deposited modulated coatings on mild steel

    Fayomi, O. S. I.; Anawe, P. A. L.; Inegbenebor, A. O.; Udoye, N. E.

    2018-05-01

    Zinc based coatings modified with aluminium and tin inclusions were electrodeposited in chloride zinc sulfate electrolytes containing a metallic powder of titanium. It was found that presence of these particulates is suitable to obtain ZnAlSn-Ti composites coating that could help increase the microhardnesss characteristics and wear properties. The hardness and wear properties of the deposited coatings were examined with diamond base micro-hardness tester and CETR reciprocating sliding tester respectively. The structural properties were examined with the help of scanning electron microscope. It was observed that structural coating surface impact on the hardness propagation with increases from 33.4 to 299 kgf mm-2 (HVN40), and shows a considerably higher wear resistance from 2.351g/min to 0.002g/min. It is obvious that plastic deformation of the working steel structure is dependent on protective coating and the concentration of the individual particulate.

  3. Effect of dew point on the formation of surface oxides of twinning-induced plasticity steel

    Kim, Yunkyum; Lee, Joonho; Shin, Kwang-Soo; Jeon, Sun-Ho; Chin, Kwang-Geun

    2014-01-01

    The surface oxides of twinning-induced plasticity (TWIP) steel annealed at 800 °C for 43 s were investigated using transmission electron microscopy. During the annealing process, the oxygen potential was controlled by adjusting the dew point in a 15%H 2 –N 2 gas atmosphere. It was found that the type of surface oxides formed and the thickness of the oxide layer were determined by the dew point. In a gas mixture with a dew point of − 20 °C, a MnO layer with a thickness of ∼ 100 nm was formed uniformly on the steel surface. Under the MnO layer, a MnAl 2 O 4 layer with a thickness of ∼ 15 nm was formed with small Mn 2 SiO 4 particles that measured ∼ 70 nm in diameter. Approximately 500 nm below the MnAl 2 O 4 layer, Al 2 O 3 was formed at the grain boundaries. On the other hand, in a gas mixture with a dew point of − 40 °C, a MnAl 2 O 4 layer with a thickness of ∼ 5 nm was formed on most parts of the surface. On some parts of the surface, Mn 2 SiO 4 particles were formed irregularly up to a thickness of ∼ 50 nm. Approximately 200 nm below the MnAl 2 O 4 layer, Al 2 O 3 was found at the grain boundaries. Thermodynamic calculations were performed to explain the experimental results. The calculations showed that when a O2 > ∼ 1.26 × 10 −28 , MnO, MnAl 2 O 4 , and Mn 2 SiO 4 can be formed together, and the major oxide is MnO. When a O2 is in the range of 1.26 × 10 −28 –2.51 × 10 −31 , MnO is not stable but MnAl 2 O 4 is the major oxide. When a O2 < ∼ 2.51 × 10 −31 , only Al 2 O 3 is stable. Consequently, the effective activity of oxygen is considered the dominant factor in determining the type and shape of surface oxides of TWIP steel. - Highlights: • The surface oxides of TWIP steel annealed at 800 °C were investigated using TEM. • The surface oxides were determined by the dew point during the annealing process. • The activity of oxygen is the major factor determining the oxides of TWIP steel

  4. Influence of severe plastic deformation obtained by warm rolling on microstructure and mechanical properties of the ferritic stainless steel

    Barbosa, Luana Alves; Campos, Wagner Reis Costa; Vilela, Jefferson José, E-mail: luana_alves_barbosa@hotmail.com, E-mail: wrrc@cdtn.br, E-mail: jjv@cdtn.br [Centro de Desenvolvimento da Tecnologia Nuclear (CDTN/CNEN-MG), Belo Horizonte, MG (Brazil); Miqueletti, Estevesson Ferreira; Mazzer, Eric Marchezini; Santos, Dagoberto B., E-mail: estevess@demet.ufmg.br, E-mail: marchezini@demet.ufmg.br, E-mail: dsantos@demet.ufmg.br [Universidade Federal de Minas Gerais (UFMG), Belo Horizonte, MG (Brazil)

    2017-07-01

    Generation IV reactors require research on new materials. For example, materials that will be used in the reactor vessel must be resistant to creep and have high toughness. Grain refining is a technique used to improve toughness. This grain refinement can be achieved by severe plastic deformation. In this work, the stainless steel 409 was used to simulate the EUROFER one type of ODS steel. The rolling process was applied to make the severe plastic deformation. The rolling was performed at 600°C which corresponds to the warm working condition in the absence of dynamic recrystallization. The rolling schedule studied allowed a logarithmic strain accumulation of 3.16. The rolled sheet had a yield stress of 822 MPa and a hardness of 302 HV. The grains became quite elongated characteristic of a severe plastic deformation. The recrystallization temperature of the rolled sheet was approximately 500°C. It was obtained by heat treatment and hardness measurement. (author)

  5. Influence of severe plastic deformation obtained by warm rolling on microstructure and mechanical properties of the ferritic stainless steel

    Barbosa, Luana Alves; Campos, Wagner Reis Costa; Vilela, Jefferson José; Miqueletti, Estevesson Ferreira; Mazzer, Eric Marchezini; Santos, Dagoberto B.

    2017-01-01

    Generation IV reactors require research on new materials. For example, materials that will be used in the reactor vessel must be resistant to creep and have high toughness. Grain refining is a technique used to improve toughness. This grain refinement can be achieved by severe plastic deformation. In this work, the stainless steel 409 was used to simulate the EUROFER one type of ODS steel. The rolling process was applied to make the severe plastic deformation. The rolling was performed at 600°C which corresponds to the warm working condition in the absence of dynamic recrystallization. The rolling schedule studied allowed a logarithmic strain accumulation of 3.16. The rolled sheet had a yield stress of 822 MPa and a hardness of 302 HV. The grains became quite elongated characteristic of a severe plastic deformation. The recrystallization temperature of the rolled sheet was approximately 500°C. It was obtained by heat treatment and hardness measurement. (author)

  6. Strain rate sensitivity and evolution of dislocations and twins in a twinning-induced plasticity steel

    Liang, Z.Y.; Wang, X.; Huang, W.; Huang, M.X.

    2015-01-01

    The present work investigated the effect of strain rates (10 −3 to 10 3 s −1 ) on the deformation behaviour of a twinning-induced plasticity (TWIP) steel. The strain rate sensitivity was studied in terms of instantaneous strain rate sensitivity (ISRS) and strain rate sensitivity of work-hardening (SRSW). While ISRS concerns the instantaneous flow stress change upon strain rate jump, SRSW deals with the subsequent modification in microstructure evolution, i.e. change of work-hardening rate. The present TWIP steel demonstrates a positive ISRS which remains stable during deformation and a negative SRSW, i.e. lower work-hardening rate at higher strain rate. Synchrotron X-ray diffraction experiments indicate that the negative SRSW should be attributed to the suppression of dislocations and deformation twins at high strain rate. This unexpected finding is different to conventional face-centred cubic (fcc) metals which generally show enhanced work-hardening rate at higher strain rate. A constitutive model which is strain rate- and temperature-dependent is developed to explain the stable ISRS and the negative SRSW. The modelling results reveal that the stable ISRS should be attributed to the thermally-activated dislocation motion dominated by interstitial carbon atoms and the negative SRSW should be due to the suppression of the dislocations and deformation twins caused by the adiabatic heating associated with high strain rate deformation

  7. Dependence of Microelastic-plastic Nonlinearity of Martensitic Stainless Steel on Fatigue Damage Accumulation

    Cantrell, John H.

    2006-01-01

    Self-organized substructural arrangements of dislocations formed in wavy slip metals during cyclic stress-induced fatigue produce substantial changes in the material microelastic-plastic nonlinearity, a quantitative measure of which is the nonlinearity parameter Beta extracted from acoustic harmonic generation measurements. The contributions to Beta from the substructural evolution of dislocations and crack growth for fatigued martensitic 410Cb stainless steel are calculated from the Cantrell model as a function of percent full fatigue life to fracture. A wave interaction factor f(sub WI) is introduced into the model to account experimentally for the relative volume of material fatigue damage included in the volume of material swept out by an interrogating acoustic wave. For cyclic stress-controlled loading at 551 MPa and f(sub WI) = 0.013 the model predicts a monotonic increase in Beta from dislocation substructures of almost 100 percent from the virgin state to roughly 95 percent full life. Negligible contributions from cracks are predicted in this range of fatigue life. However, over the last five percent of fatigue life the model predicts a rapid monotonic increase of Beta by several thousand percent that is dominated by crack growth. The theoretical predictions are in good agreement with experimental measurements of 410Cb stainless steel samples fatigued in uniaxial, stress-controlled cyclic loading at 551 MPa from zero to full tensile load with a measured f(sub WI) of 0.013.

  8. Mechanical and microstructural aspects of severe plastic deformation of austenitic steel

    Rodak, K.; Pawlicki, J.; Tkocz, M.

    2012-05-01

    The paper presents the effects of severe plastic deformation by multiple compression in the orthogonal directions on the microstructure and the mechanical properties of austenitic steel. Several deformation variants were conducted with different number of passes. FEM simulations were performed in order to evaluate the actual values of the effective strain in the examined, central parts of the compressed samples. The deformed microstructure was investigated by means of the scanning transmission electron microscopy (STEM) and the scanning electron microscopy (SEM) supported by the electron back scattered diffraction (EBSD). X-ray phase analysis was performed to evaluate the martensite volume fraction. The mechanical properties were determined by means of the digital image correlation method and hardness testing. It is shown that the applied forming technique leads to strong grain refinement in the austenitic steel. Moreover, deformation induces the martensitic γ- α' transformation. The microstructural changes cause an improvement in the strength properties. The material exhibits the ultimate tensile strength of 1560 MPa and the yield stress of 1500 MPa after reaching the effective strain of 10.

  9. Mechanical and microstructural aspects of severe plastic deformation of austenitic steel

    Rodak, K; Pawlicki, J; Tkocz, M

    2012-01-01

    The paper presents the effects of severe plastic deformation by multiple compression in the orthogonal directions on the microstructure and the mechanical properties of austenitic steel. Several deformation variants were conducted with different number of passes. FEM simulations were performed in order to evaluate the actual values of the effective strain in the examined, central parts of the compressed samples. The deformed microstructure was investigated by means of the scanning transmission electron microscopy (STEM) and the scanning electron microscopy (SEM) supported by the electron back scattered diffraction (EBSD). X-ray phase analysis was performed to evaluate the martensite volume fraction. The mechanical properties were determined by means of the digital image correlation method and hardness testing. It is shown that the applied forming technique leads to strong grain refinement in the austenitic steel. Moreover, deformation induces the martensitic γ– α' transformation. The microstructural changes cause an improvement in the strength properties. The material exhibits the ultimate tensile strength of 1560 MPa and the yield stress of 1500 MPa after reaching the effective strain of 10.

  10. Influence of Plastic Deformation of Steel Samples on the Fast electron Backscattering

    Sierra Trujillo, J. X.; Herrera Palma, V.; Desdin Garcia, L. F.; Codorniu Pujals, D.

    2013-01-01

    A considerable fraction of a fast electron beam incident on a target is scattered in backward direction. It is a very complex process involving electron - nucleus and electron - electron collisions. The fraction of backscattered electrons is described by a parameterization as a function of the atomic number and energy of the incident electrons. In such approaches the possible influence of the material structure is not taken into account. In this paper, the behavior of the 90 Sr/ 90 Y backscattered electrons from 08JuA and 15GJuT steel strained samples is investigated. A clear dependence between the degree of plastic deformation and the fraction of backscattered electrons was observed. This relationship is explained by the interaction of electrons with the dislocations in the material, whose density depends on the magnitude of the strain in the plastic region. On the basis of a simple model for describing this interaction, a mathematical expression is obtained for the relationship between the fraction of backscattered electrons and the degree of deformation. (Author)

  11. Influence of Localized Plasticity on IASCC Sensitivity of Austenitic Stainless Steels under PWR Primary Water

    Cissé, Sarata; Tanguy, Benoit; Laffont, Lydia; Lafont, Marie-Christine; Guerre, Catherine; Andrieu, Eric

    The sensibility of precipitation-strengthened A286 austenitic stainless steel to Stress Corrosion Cracking (SCC) is studied by means of Slow Strain Rate Tests (SSRT). First, alloy cold working by Low Cycle Fatigue (LCF) is investigated. Fatigue tests under plastic strain control are performed at different strain levels (Δ ɛp/2=0.2%, 0.5% and 0.8%) in order to establish correlation between stress softening and deformation microstructure resulting from LCF tests. Deformed microstructures have been identified through TEM investigations. Three states of cyclic behaviour for precipitation-strengthened A286 have been identified: hardening, cyclic softening and finally saturation of softening. It is shown that the A286 alloy cyclic softening is due to microstructural features such as defects — free deformation bands resulting from dislocations motion along family plans , that swept defects or γ' precipitates and lead to deformation localization. In order to quantify effects of plastic localized deformation on intergranular stress corrosion cracking (IGSCC) of the A286 alloy in PWR primary water, slow strain rate tests are conducted. For each cycling conditions, two specimens at a similar stress level are tested: the first containing free precipitate deformation bands, the other not significant of a localized deformation state. SSRT tests are still in progress.

  12. Effect of plastic strain on elastic-plastic fracture toughness of SM490 carbon steel. Assessment by stress-based criterion for ductile crack initiation

    Kamaya, Masayuki

    2012-01-01

    Although the plastic strain induced in materials increases the mechanical strength, it may reduce the fracture toughness. In this study, the change in fracture toughness of SM490 carbon steel due to pre-straining was investigated using a stress-based criterion for ductile crack initiation. The specimens with blunt notch of various radiuses were used in addition to those with conventional fatigue pre-cracking. The degree of applied plastic strain was 5%, 10% or 20%. The fracture toughness was largest when the induced plastic strain was 5%, although it decreased for the plastic strains of 10% and 20%. The stress and strain distributions near the crack tip of fracture toughness test specimens was investigated by elastic-plastic finite element analyses using a well-correlated stress-strain curve for large strain. It was shown that the critical condition at the onset of the ductile crack was better correlated with the equivalent stress than the plastic strain at the crack tip. By using the stress-based criterion, which was represented by the equivalent stress and stress triaxiality, the change in the fracture toughness due to pre-straining could be reasonably explained. Based on these results, it was concluded that the stress-based criterion should be used for predicting the ductile crack initiation. (author)

  13. Induced magnetic moment in stainless steel components of orthodontic appliances in 1.5 T MRI scanners

    Rollins, Nancy K.; Liang, Hui; Park, Yong Jong

    2015-01-01

    Purpose: Most orthodontic appliances are made of stainless steel materials and induce severe magnetic susceptibility artifacts in brain MRI. In an effort for correcting these artifacts, it is important to know the value of induced magnetic moments in all parts of orthodontic appliances. In this study, the induced magnetic moment of stainless steel orthodontic brackets, molar bands, and arch-wires from several vendors is measured. Methods: Individual stainless steel brackets, molar bands, and short segments of arch-wire were positioned in the center of spherical flask filled with water through a thin plastic rod. The induced magnetic moment at 1.5 T was determined by fitting the B0 map to the z-component of the magnetic dipole field using a computer routine. Results: The induced magnetic moment at 1.5 T was dominated by the longitudinal component mz, with a small contribution from the transverse components. The mz was insensitive to the orientation of the metal parts. The orthodontic brackets collectively dominated the magnetic dipole moment in orthodontic appliances. In brackets from six vendors, the total induced mz from 20 brackets for nonmolar teeth ranged from 0.108 to 0.158 (median 0.122) A ⋅ m2. The mz in eight molar bands with bracket attachment from two vendors ranged from 0.0004 to 0.0166 (median 0.0035) A ⋅ m2. Several full length arch wires had induced magnetic moment in the range of 0.006–0.025 (median 0.015) A ⋅ m2. Conclusions: Orthodontic brackets collectively contributed most to the total magnetic moment. Different types of brackets, molar bands, and arch wires all exhibit substantial variability in the induced magnetic moment. PMID:26429261

  14. Effect of components (polymer, plasticizer and solvent as a variable in fabrication of diclofenac transdermal patch

    Chetna Modi

    2012-01-01

    Full Text Available Transdermal drug delivery influence consumer acceptance and marked increase in bioavailability of some drugs which undergoes hepatic first-pass metabolism. Fabrication of transdermal patch requires lots of attention regarding the amount of components used for it. Because of varied nature of polymer and plasticizer, transdermal patches have different properties and different drug release. This study is on the basis to evaluate the amount to be needed for fabrication of diclofenac transdermal patch. Study shows that Hydroxy Propyl Methyl Cellulose has great influence on transdermal patch, if it is used alone in combination with glycerin or PEG-4000 plasticizer.

  15. The crystallography of carbide-free bainites in thermo-mechanically processed low Si transformation-induced plasticity steels

    Pereloma, Elena V. [School of Mechanical, Materials and Mechatronic Engineering, University of Wollongong, New South Wales 2522 (Australia); Electron Microscopy Centre, University of Wollongong, New South Wales 2500 (Australia); Al-Harbi, Fayez [School of Mechanical, Materials and Mechatronic Engineering, University of Wollongong, New South Wales 2522 (Australia); Gazder, Azdiar A., E-mail: azdiar@uow.edu.au [Electron Microscopy Centre, University of Wollongong, New South Wales 2500 (Australia)

    2014-12-05

    Highlights: • First EBSD study comparing ferrite in granular bainite and bainitic laths in two TRIP steels. • Both TRIP steels (base and with Nb–Ti additions) subjected to the same TMP schedule. • Crystallography of the ferrite in the 2 bainites studied using the K–S orientation relationship. • Variants in GB associated with self-accommodation. • BF variant selection linked to RA plastic accommodation and limited volume. - Abstract: Carbide-free bainites are important microstructural constituents in bainitic, nanobainitic and transformation-induced plasticity (TRIP) steels. A comparison of the crystallography of ferrite in granular bainite and bainitic ferrite lath morphologies, both of which were simultaneously present in a base and a Nb–Ti containing TRIP steel, has been carried out using electron back-scattering diffraction. Ferrite in granular bainite was characterised by the realisation of nearly all 24 variants of the Kurdjumov–Sachs orientation relationship; which in turn was associated with the self-accommodation of the transformation strain. On the other hand, bainitic ferrite comprised a mostly parallel lath structure between thick interlayers of retained austenite and exhibited variant selection such that one or more crystallographic packets are not realised and sometimes only 1–2 variants formed in a crystallographic packet. The variant selection in bainitic ferrite laths was associated with: (i) the plastic accommodation of transformation strain by retained austenite and, (ii) the limited available volume for its formation.

  16. The crystallography of carbide-free bainites in thermo-mechanically processed low Si transformation-induced plasticity steels

    Pereloma, Elena V.; Al-Harbi, Fayez; Gazder, Azdiar A.

    2014-01-01

    Highlights: • First EBSD study comparing ferrite in granular bainite and bainitic laths in two TRIP steels. • Both TRIP steels (base and with Nb–Ti additions) subjected to the same TMP schedule. • Crystallography of the ferrite in the 2 bainites studied using the K–S orientation relationship. • Variants in GB associated with self-accommodation. • BF variant selection linked to RA plastic accommodation and limited volume. - Abstract: Carbide-free bainites are important microstructural constituents in bainitic, nanobainitic and transformation-induced plasticity (TRIP) steels. A comparison of the crystallography of ferrite in granular bainite and bainitic ferrite lath morphologies, both of which were simultaneously present in a base and a Nb–Ti containing TRIP steel, has been carried out using electron back-scattering diffraction. Ferrite in granular bainite was characterised by the realisation of nearly all 24 variants of the Kurdjumov–Sachs orientation relationship; which in turn was associated with the self-accommodation of the transformation strain. On the other hand, bainitic ferrite comprised a mostly parallel lath structure between thick interlayers of retained austenite and exhibited variant selection such that one or more crystallographic packets are not realised and sometimes only 1–2 variants formed in a crystallographic packet. The variant selection in bainitic ferrite laths was associated with: (i) the plastic accommodation of transformation strain by retained austenite and, (ii) the limited available volume for its formation

  17. Pyrolysis-catalysis of waste plastic using a nickel-stainless-steel mesh catalyst for high-value carbon products.

    Zhang, Yeshui; Nahil, Mohamad A; Wu, Chunfei; Williams, Paul T

    2017-11-01

    A stainless-steel mesh loaded with nickel catalyst was produced and used for the pyrolysis-catalysis of waste high-density polyethylene with the aim of producing high-value carbon products, including carbon nanotubes (CNTs). The catalysis temperature and plastic-to-catalyst ratio were investigated to determine the influence on the formation of different types of carbon deposited on the nickel-stainless-steel mesh catalyst. Increasing temperature from 700 to 900°C resulted in an increase in the carbon deposited on the nickel-loaded stainless-steel mesh catalyst from 32.5 to 38.0 wt%. The increase in sample-to-catalyst ratio reduced the amount of carbon deposited on the mesh catalyst in terms of g carbon g -1 plastic. The carbons were found to be largely composed of filamentous carbons, with negligible disordered (amorphous) carbons. Transmission electron microscopy analysis of the filamentous carbons revealed them to be composed of a large proportion (estimated at ∼40%) multi-walled carbon nanotubes (MWCNTs). The optimum process conditions for CNT production, in terms of yield and graphitic nature, determined by Raman spectroscopy, was catalysis temperature of 800°C and plastic-to-catalyst ratio of 1:2, where a mass of 334 mg of filamentous/MWCNTs g -1 plastic was produced.

  18. Microstructure Evolution and Mechanical Behavior of a Hot-Rolled High-Manganese Dual-Phase Transformation-Induced Plasticity/Twinning-Induced Plasticity Steel

    Fu, Liming; Shan, Mokun; Zhang, Daoda; Wang, Huanrong; Wang, Wei; Shan, Aidang

    2017-05-01

    The microstructures and deformation behavior were studied in a high-temperature annealed high-manganese dual-phase (28 vol pct δ-ferrite and 72 vol pct γ-austenite) transformation-induced plasticity/twinning-induced plasticity (TRIP/TWIP) steel. The results showed that the steel exhibits a special Lüders-like yielding phenomenon at room temperature (RT) and 348 K (75 °C), while it shows continuous yielding at 423 K, 573 K and 673 K (150 °C, 300 °C and 400 °C) deformation. A significant TRIP effect takes place during Lüders-like deformation at RT and 348 K (75 °C) temperatures. Semiquantitative analysis of the TRIP effect on the Lüders-like yield phenomenon proves that a softening effect of the strain energy consumption of strain-induced transformation is mainly responsible for this Lüders-like phenomenon. The TWIP mechanism dominates the 423 K (150 °C) deformation process, while the dislocation glide controls the plasticity at 573 K (300 °C) deformation. The delta-ferrite, as a hard phase in annealed dual-phase steel, greatly affects the mechanical stability of austenite due to the heterogeneous strain distribution between the two phases during deformation. A delta-ferrite-aided TRIP effect, i.e., martensite transformation induced by localized strain concentration of the hard delta-ferrite, is proposed to explain this kind of Lüders-like phenomenon. Moreover, the tensile curve at RT exhibits an upward curved behavior in the middle deformation stage, which is principally attributed to the deformation twinning of austenite retained after Lüders-like deformation. The combination of the TRIP effect during Lüders-like deformation and the subsequent TWIP effect greatly enhances the ductility in this annealed high-manganese dual-phase TRIP/TWIP steel.

  19. Material Selection for an Ultra High Strength Steel Component Based on the Failure Criteria of CrachFEM

    Kessler, L.; Beier, Th.; Werner, H.; Horstkott, D.; Dell, H.; Gese, H.

    2005-01-01

    An increasing use of combining more than one process step is noticed for coupling crash simulations with the results of forming operations -- mostly by inheriting the forming history like plastic strain and material hardening. Introducing a continuous failure model allows a further benefit of these coupling processes; it sometimes can even be the most attractive result of such a work. In this paper the algorithm CrachFEM for fracture prediction has been used to generate more benefit of the successive forming and crash simulations -- especially for ultra high strength steels. The choice and selection of the material grade in combination with the component design can therefore be done far before the prototyping might show an unsuccessful crash result; and in an industrial applicable manner

  20. Evaluation of inelastic constitutive models under plasticity-creep interaction for 2 1/4 Cr-1 Mo steel: Results of joint work (A)

    Inoue, T.; Ohno, N.; Suzuki, A.; Igari, T.

    1987-01-01

    The authorization of constitutive models under plasticity-creep condition and life estimation methods in fatigue-creep regime is expected to be achieved from the viewpoint of design purposes of high temperature components of reactor structures. The present Subcommittee has performed the cooperative project consisting of the following two parts: (A) To review and evaluate inelastic constitutive models relevant to the material response under plasticity-creep interaction and (B) to recommend some adequate methods to estimate material life under fatigue-creep interaction by taking account of the effect of plasticity-creep interaction on the stress-strain hysteresis loops. The material treated is normalized and tempered 2 1/4 Cr-1Mo steel at 600 0 C. The part (A) plays a preliminary role for the part (B), since the constitutive models examined in the part (A) were used to describe the stress-strain hysteresis loops necessary to predict analytically the lives under fatigue-creep interaction. In the part (A), thererfore, it is important to check how accurately the constitutive models simulate the stress-strain hysteresis loops especially by taking account of the effect of plasticity-creep interaction. (orig./GL)

  1. Rapid discrimination of plastic packaging materials using MIR spectroscopy coupled with independent components analysis (ICA)

    Kassouf, Amine, E-mail: amine.kassouf@agroparistech.fr [ER004 “Lebanese Food Packaging”, Faculty of Sciences II, Lebanese University, 90656 Jdeideth El Matn, Fanar (Lebanon); INRA, UMR1145 Ingénierie Procédés Aliments, 1 Avenue des Olympiades, 91300 Massy (France); AgroParisTech, UMR1145 Ingénierie Procédés Aliments, 16 rue Claude Bernard, 75005 Paris (France); Maalouly, Jacqueline, E-mail: j_maalouly@hotmail.com [ER004 “Lebanese Food Packaging”, Faculty of Sciences II, Lebanese University, 90656 Jdeideth El Matn, Fanar (Lebanon); Rutledge, Douglas N., E-mail: douglas.rutledge@agroparistech.fr [INRA, UMR1145 Ingénierie Procédés Aliments, 1 Avenue des Olympiades, 91300 Massy (France); AgroParisTech, UMR1145 Ingénierie Procédés Aliments, 16 rue Claude Bernard, 75005 Paris (France); Chebib, Hanna, E-mail: hchebib@hotmail.com [ER004 “Lebanese Food Packaging”, Faculty of Sciences II, Lebanese University, 90656 Jdeideth El Matn, Fanar (Lebanon); Ducruet, Violette, E-mail: violette.ducruet@agroparistech.fr [INRA, UMR1145 Ingénierie Procédés Aliments, 1 Avenue des Olympiades, 91300 Massy (France); AgroParisTech, UMR1145 Ingénierie Procédés Aliments, 16 rue Claude Bernard, 75005 Paris (France)

    2014-11-15

    Highlights: • An innovative technique, MIR-ICA, was applied to plastic packaging separation. • This study was carried out on PE, PP, PS, PET and PLA plastic packaging materials. • ICA was applied to discriminate plastics and 100% separation rates were obtained. • Analyses performed on two spectrometers proved the reproducibility of the method. • MIR-ICA is a simple and fast technique allowing plastic identification/classification. - Abstract: Plastic packaging wastes increased considerably in recent decades, raising a major and serious public concern on political, economical and environmental levels. Dealing with this kind of problems is generally done by landfilling and energy recovery. However, these two methods are becoming more and more expensive, hazardous to the public health and the environment. Therefore, recycling is gaining worldwide consideration as a solution to decrease the growing volume of plastic packaging wastes and simultaneously reduce the consumption of oil required to produce virgin resin. Nevertheless, a major shortage is encountered in recycling which is related to the sorting of plastic wastes. In this paper, a feasibility study was performed in order to test the potential of an innovative approach combining mid infrared (MIR) spectroscopy with independent components analysis (ICA), as a simple and fast approach which could achieve high separation rates. This approach (MIR-ICA) gave 100% discrimination rates in the separation of all studied plastics: polyethylene terephthalate (PET), polyethylene (PE), polypropylene (PP), polystyrene (PS) and polylactide (PLA). In addition, some more specific discriminations were obtained separating plastic materials belonging to the same polymer family e.g. high density polyethylene (HDPE) from low density polyethylene (LDPE). High discrimination rates were obtained despite the heterogeneity among samples especially differences in colors, thicknesses and surface textures. The reproducibility of

  2. Rapid discrimination of plastic packaging materials using MIR spectroscopy coupled with independent components analysis (ICA)

    Kassouf, Amine; Maalouly, Jacqueline; Rutledge, Douglas N.; Chebib, Hanna; Ducruet, Violette

    2014-01-01

    Highlights: • An innovative technique, MIR-ICA, was applied to plastic packaging separation. • This study was carried out on PE, PP, PS, PET and PLA plastic packaging materials. • ICA was applied to discriminate plastics and 100% separation rates were obtained. • Analyses performed on two spectrometers proved the reproducibility of the method. • MIR-ICA is a simple and fast technique allowing plastic identification/classification. - Abstract: Plastic packaging wastes increased considerably in recent decades, raising a major and serious public concern on political, economical and environmental levels. Dealing with this kind of problems is generally done by landfilling and energy recovery. However, these two methods are becoming more and more expensive, hazardous to the public health and the environment. Therefore, recycling is gaining worldwide consideration as a solution to decrease the growing volume of plastic packaging wastes and simultaneously reduce the consumption of oil required to produce virgin resin. Nevertheless, a major shortage is encountered in recycling which is related to the sorting of plastic wastes. In this paper, a feasibility study was performed in order to test the potential of an innovative approach combining mid infrared (MIR) spectroscopy with independent components analysis (ICA), as a simple and fast approach which could achieve high separation rates. This approach (MIR-ICA) gave 100% discrimination rates in the separation of all studied plastics: polyethylene terephthalate (PET), polyethylene (PE), polypropylene (PP), polystyrene (PS) and polylactide (PLA). In addition, some more specific discriminations were obtained separating plastic materials belonging to the same polymer family e.g. high density polyethylene (HDPE) from low density polyethylene (LDPE). High discrimination rates were obtained despite the heterogeneity among samples especially differences in colors, thicknesses and surface textures. The reproducibility of

  3. Effect of the hydrogen absorption on the positioning of the plastic deformation of a stainless steel-316L

    Aubert, I.; Olive, J.M.

    2007-01-01

    The aim of this work is to quantify the absorbed hydrogen effects on the plastic deformation (at the grain scale) of stainless steel-316L polycrystals. Tensile tests in air have been carried out on specimens previously cathodically loaded in hydrogen (135 wt.ppm) and unloaded polycrystals. After the tensile tests, a number statistically representative of gliding bands emergent in surface has been observed. In parallel to this experimental study, the plastic gliding level in each grain has been obtained by a finite element method from the polycrystalline microstructure modeled with the EBSD cartography. The Zebulon code developed by the Ecole des Mines de Paris allows to account for the plastic behaviour of the studied polycrystals using the crystalline plasticity model. The coupled analysis of the numerical and experimental results allows to know the gliding plan having produced the gliding steps observed in each grain by AFM. This allows then to quantify the number of emergent dislocations to create the average gliding band. It is then possible to compare the modifications of the positioning of the plastic deformation of the stainless steel-316L induced by hydrogen absorption. (O.M.)

  4. Physical metallurgy of laser surface melted plastic mould steels: a case study

    Colaço, R.

    1998-04-01

    Full Text Available The purpose of this paper is to illustrate the potential of laser surface melting to improve the surface characteristics of plastic mould steels, using a typical plastic mould steel (DIN X43Cr12 as a case study. After laser surface melting the microstructure of this steel is formed by fine dendrites of austenite partially transformed into martensite. Although the equilibrium solidification phase is 8- ferrite, the formation of primary austenite is kinetically favored and this phase tends to predominate at the high solidification speeds used in laser processing. It was observed that the volume fraction of retained austenite depends critically on the laser processing parameters, so that the microstructure can change from almost completely martensitic to almost completely austenitic by changing the laser processing parameters. Laser melted tool steels show remarkable secondary hardening after tempering at suitable temperatures. In DIN X42Cr13 the secondary hardening peak temperature after LSM (600°C is 100°C higher than after conventional heat treatment (500°C, due to the presence of large amounts of retained austenite. It was observed that this phase only destabilizes above 600°C, due to the precipitation of M7C3 and stress relieving. After destabilization, retained austenite transforms into martensite during cooling. Secondary hardening is due to the transformation of retained austenite into martensite and to the precipitation of M7C3 and M23C6 carbides.

    El objetivo del presente trabajo es ilustrar el potencial de la fusión superficial mediante láser para la mejora de las características estructurales de los moldes de acero para plásticos, centrándolo en el caso concreto del acero DIN X42Cr13. Tras el tratamiento de fusión superficial mediante láser, la microestructura del material está formada por dendritas finas de austenita parcialmente transformadas en

  5. Evaluation on thermal aging embrittlement of cast stainless steel components in domestic PWRs

    Lee, Bong Sang; Hwa, Hong Jun; Chi, Se Hwan; Ryu, Woo Seog; Kuk, Il Hyun [Korea Atomic Energy Research Institute, Taejon (Korea, Republic of)

    1994-06-01

    This report reviewed the R and D states of thermal aging embrittlement of cast stainless steel components in PWRs. Cast stainless steel is being widely used in PWRs including primary piping. This material shows the reduction of fracture toughness during operating life due to high temperature. Micromechanisms and kinetics are summarized to improve the materials properties. The reduction of toughness due to thermal embrittlement in domestic reactors are predicted based on each chemical composition until the end of plant life time. Substantial degradation was predicted in some components during plant life time. (Author) 26 refs., 19 figs., 11 tabs.

  6. Commissioning of the steel containment and its related components of the Loviisa II. nuclear power plant

    Tuominen, J.; Pietikaeinen, L.; Kutramoinen, H.

    1982-01-01

    The outer concrete wall of the containment building serves as a protective system for the components in side. It contains the hermetically sealed steel pressure vessel for retaining the release of radioactive contamination in an accident situation. During a loss-of-coolant accident the pressure is reduced in two steps. The various testing procedures of the containment locks, their main-tenance and repair, the pressure and tightness tests of the steel containment and the preliminary operational tests of the other components of the containment system has been presented. (R.P.)

  7. Microstructural evolution and deformation behavior of twinning-induced plasticity (TWIP) steel during wire drawing

    Hwang, Joong-Ki; Yi, Il-Cheol; Son, Il-Heon; Yoo, Jang-Yong; Kim, Byoungkoo; Zargaran, A.; Kim, Nack J.

    2015-01-01

    The effect of wire drawing on the microstructural evolution and deformation behavior of Fe–Mn–Al–C twinning-induced plasticity (TWIP) steel has been investigated. The inhomogeneities of the stress state, texture, microstructure, and mechanical properties were clarified over the cross section of drawn wire with the aid of numerical simulation, Schmid factor analysis, and electron backscatter diffraction (EBSD) techniques. The analysis of texture in drawn wire shows that a mixture of <111> and <100> fiber texture was developed with strain; however, the distribution of <111> and <100> fibers was inhomogeneous along the radial direction of wire due to uneven strain distribution and different stress state along the radial direction. It has also been shown that the morphology, volume fraction, and variant system of twins as well as twinning rate were dependent on the imposed stress state. The surface area was subjected to larger strain and more complex stress state involving compression, shear, and tension than the center area, resulting in a larger twin volume fraction and more twin variants in the former than in the latter at all the strain levels. While the surface area was saturated with twins at an early stage of drawing, the center area was not saturated with twins even at fracture, implying that the fracture of wire were initiated at the surface area because of the exhaustion of ductility due to twinning. Based on these results, it is suggested that imposing a uniform strain distribution along the radial direction of wire by the control of processing conditions such as die angle and amount of reduction per pass is necessary to increase the drawing limit of TWIP steel

  8. Fracture toughness evaluation of elastic-plastic J-integral for high temperature components of gas turbine in power plants

    Chung, Nam Yong; Kim, Moon Young; Kim, Jong Woo

    1999-01-01

    In the study, the analysis of elastic-plastic J-integral was performed in high temperature components for gas turbine based on elastic-plastic fracture mechanics. It had been operated on the range of about 700 deg C and degraded by high temperature. It was tested for material properties of used component because of material properties changing at high temperature condition. The elastic-plastic fracture mechanics parameter, J is obtained with finite element method. A method is suggested which determines J Ic applying analysis of elastic-plastic finite element method and results of experimental load-displacements with CT specimen. It is also investigated that J-integral is applied for the elastic-plastic analysis in high temperature components. The elastic-plastic fracture toughness. J Ic determined by finite element was obtained with high accuracy using the experimental method.=20

  9. Retrofit of hollow concrete masonry infilled steel frames using glass fiber reinforced plastic laminates

    Hakam, Zeyad Hamed-Ramzy

    2000-11-01

    This study focuses on the retrofit of hollow concrete masonry infilled steel frames subjected to in-plane lateral loads using glass fiber reinforced plastic (GFRP) laminates that are epoxy-bonded to the exterior faces of the infill walls. An extensive experimental investigation using one-third scale modeling was conducted and consisted of two phases. In the first phase, 64 assemblages, half of which were retrofitted, were tested under various combined in-plane loading conditions similar to those which different regions of a typical infill wall are subjected to. In the second phase, one bare and four masonry-infilled steel frames representative of a typical single-story, single-bay panel were tested under diagonal loading to study the overall behavior and the infill-frame interaction. The relative infill-to-frame stiffness was varied as a test parameter by using two different steel frame sections. The laminates altered the failure modes of the masonry assemblages and reduced the variability and anisotropic nature of the masonry. For the prisms which failed due to shear and/or mortar joint slip, significant strength increases were observed. For those exhibiting compression failure modes, a marginal increase in strength resulted. Retrofitting the infilled frames resulted in an average increase in initial stiffness of two-fold compared to the unretrofitted infilled frames, and seemed independent of the relative infill-to-frame stiffness. However, the increase in the load-carrying capacity of the retrofitted frames compared to the unretrofitted counterparts was higher for those with the larger relative infill-to-frame stiffness parameter. Unlike the unretrofitted infill walls, the retrofitted panels demonstrated almost identical failure modes that were characterized as "strictly comer crushing" in the vicinity of the loaded comers whereas no signs of distress were evident throughout the remainder of the infill. The laminates also maintained the structural integrity of

  10. On the use of elastic-plastic material characteristics for linear-elastic component assessments

    Kussmaul, K.; Silcher, H.; Eisele, U.

    1995-01-01

    In this paper the procedure of safety assessment of components by fracture mechanics analysis as recommended in TECDOC 717 is applied to two standard specimens of ductile cast iron. It is shown that the use of a pseudo-elastic K IJ -value in linear elastic safety analysis may lead to non-conservative results, when elastic-plastic material behaviour can be expected. (author)

  11. Effect of dew point on the formation of surface oxides of twinning-induced plasticity steel

    Kim, Yunkyum [Department of Materials Science and Engineering, Korea University, Anam-Dong, Seongbuk-Gu, Seoul 136–713 (Korea, Republic of); Lee, Joonho, E-mail: joonholee@korea.ac.kr [Department of Materials Science and Engineering, Korea University, Anam-Dong, Seongbuk-Gu, Seoul 136–713 (Korea, Republic of); Shin, Kwang-Soo [Research Institute of Industrial Science and Technology, Pohang 790–600 (Korea, Republic of); Jeon, Sun-Ho; Chin, Kwang-Geun [POSCO Technical Research Laboratories, Gwangyang 545–090 (Korea, Republic of)

    2014-03-01

    The surface oxides of twinning-induced plasticity (TWIP) steel annealed at 800 °C for 43 s were investigated using transmission electron microscopy. During the annealing process, the oxygen potential was controlled by adjusting the dew point in a 15%H{sub 2}–N{sub 2} gas atmosphere. It was found that the type of surface oxides formed and the thickness of the oxide layer were determined by the dew point. In a gas mixture with a dew point of − 20 °C, a MnO layer with a thickness of ∼ 100 nm was formed uniformly on the steel surface. Under the MnO layer, a MnAl{sub 2}O{sub 4} layer with a thickness of ∼ 15 nm was formed with small Mn{sub 2}SiO{sub 4} particles that measured ∼ 70 nm in diameter. Approximately 500 nm below the MnAl{sub 2}O{sub 4} layer, Al{sub 2}O{sub 3} was formed at the grain boundaries. On the other hand, in a gas mixture with a dew point of − 40 °C, a MnAl{sub 2}O{sub 4} layer with a thickness of ∼ 5 nm was formed on most parts of the surface. On some parts of the surface, Mn{sub 2}SiO{sub 4} particles were formed irregularly up to a thickness of ∼ 50 nm. Approximately 200 nm below the MnAl{sub 2}O{sub 4} layer, Al{sub 2}O{sub 3} was found at the grain boundaries. Thermodynamic calculations were performed to explain the experimental results. The calculations showed that when a{sub O2} > ∼ 1.26 × 10{sup −28}, MnO, MnAl{sub 2}O{sub 4}, and Mn{sub 2}SiO{sub 4} can be formed together, and the major oxide is MnO. When a{sub O2} is in the range of 1.26 × 10{sup −28}–2.51 × 10{sup −31}, MnO is not stable but MnAl{sub 2}O{sub 4} is the major oxide. When a{sub O2} < ∼ 2.51 × 10{sup −31}, only Al{sub 2}O{sub 3} is stable. Consequently, the effective activity of oxygen is considered the dominant factor in determining the type and shape of surface oxides of TWIP steel. - Highlights: • The surface oxides of TWIP steel annealed at 800 °C were investigated using TEM. • The surface oxides were determined by the dew point

  12. Microstructure and annealing behavior of a modified 9Cr-1Mo steel after dynamic plastic deformation to different strains

    Zhang, Zhenbo; Mishin, Oleg; Tao, N.R.

    2015-01-01

    The microstructure, hardness and tensile properties of a modified 9Cr-1Mo steel processed by dynamic plastic deformation (DPD) to different strains (0.5 and 2.3) have been investigated in the as-deformed and annealed conditions. It is found that significant structural refinement and a high level...... in a loss of strength with only a small gain in ductility, coarsening combined with pronounced partial recrystallization enables a combination of appreciably increased ductility and comparatively high strength....

  13. Influence of Plastic Deformation on Low Temperature Surface Hardening of Austenitic and Precipitation Hardening Stainless Steels by Gaseous Nitriding

    Bottoli, Federico; Winther, Grethe; Christiansen, Thomas Lundin

    2015-01-01

    This article addresses an investigation of the influence of plastic deformation on low temperature surface hardening by gaseous nitriding of three commercial austenitic stainless steels: AISI 304, EN 1.4369 and Sandvik Nanoflex® with various degrees of austenite stability. The materials were...... case included X-ray diffraction analysis, reflected light microscopy and microhardness. The results demonstrate that a case of expanded austenite develops and that, in particular, strain-induced martensite has a large influence on the nitrided zone....

  14. Rapid discrimination of plastic packaging materials using MIR spectroscopy coupled with independent components analysis (ICA).

    Kassouf, Amine; Maalouly, Jacqueline; Rutledge, Douglas N; Chebib, Hanna; Ducruet, Violette

    2014-11-01

    Plastic packaging wastes increased considerably in recent decades, raising a major and serious public concern on political, economical and environmental levels. Dealing with this kind of problems is generally done by landfilling and energy recovery. However, these two methods are becoming more and more expensive, hazardous to the public health and the environment. Therefore, recycling is gaining worldwide consideration as a solution to decrease the growing volume of plastic packaging wastes and simultaneously reduce the consumption of oil required to produce virgin resin. Nevertheless, a major shortage is encountered in recycling which is related to the sorting of plastic wastes. In this paper, a feasibility study was performed in order to test the potential of an innovative approach combining mid infrared (MIR) spectroscopy with independent components analysis (ICA), as a simple and fast approach which could achieve high separation rates. This approach (MIR-ICA) gave 100% discrimination rates in the separation of all studied plastics: polyethylene terephthalate (PET), polyethylene (PE), polypropylene (PP), polystyrene (PS) and polylactide (PLA). In addition, some more specific discriminations were obtained separating plastic materials belonging to the same polymer family e.g. high density polyethylene (HDPE) from low density polyethylene (LDPE). High discrimination rates were obtained despite the heterogeneity among samples especially differences in colors, thicknesses and surface textures. The reproducibility of the proposed approach was also tested using two spectrometers with considerable differences in their sensitivities. Discrimination rates were not affected proving that the developed approach could be extrapolated to different spectrometers. MIR combined with ICA is a promising tool for plastic waste separation that can help improve performance in this field; however further technological improvements and developments are required before it can be applied

  15. Improved ductility of a transformation-induced-plasticity steel by nanoscale austenite lamellae

    Shen, Y.F., E-mail: shenyf@smm.neu.edu.cn [Key Laboratory for Anisotropy and Texture of Materials (MOE), School of Materials and Metallurgy, Northeastern University, Shenyang 110004 (China); Liu, Y.D. [Key Laboratory for Anisotropy and Texture of Materials (MOE), School of Materials and Metallurgy, Northeastern University, Shenyang 110004 (China); Sun, X. [Pacific Northwest National Laboratory, PO Box 999, Richland, WA 99352 (United States); Wang, Y.D.; Zuo, L. [Key Laboratory for Anisotropy and Texture of Materials (MOE), School of Materials and Metallurgy, Northeastern University, Shenyang 110004 (China); Misra, R.D.K. [Laboratory for Excellence in Advanced Steel Research, Center for Structural and Functional Materials, Institute for Materials Research and Innovation, University of Louisiana at Lafayette, P.O. Box 44130, Lafayette, LA 70504 (United States)

    2013-10-20

    TRIP (transformation-induced-plasticity) steel with a chemical composition of 0.19C–0.30Si–1.76Mn–1.52Al (weight percentage, wt%) have been treated by intercritical annealing and austempering process. The microstructures of the obtained samples consist of the ferrite, the bainite and the retained austenite phase. The volume fractions of the bainite and the retained austenite gradually increase with increasing the temperature of the intercritical annealing. Consequently, significantly different mechanical properties have been observed. The sample annealed at 820 °C (for 120 s) and partitioned at 400 °C (for 300 s) has the best combination of ultimate tensile strength (UTS, ∼682 MPa) and elongation to failure (∼70%) with about 26% of bainitic ferrite plates and 17% retained austenite in its microstructure. The retained austenite has a lamella morphology with 100‒300 nm in thickness and 2‒5 µm in length. On the contrary, the sample annealed at the same temperature without the partitioning process yields much lower UTS and elongation to failure.

  16. Evaluation of elastic-plastic fracture of toughness and fracture resistance of carbon steel STS42

    Kobayashi, Hideo; Nakamura, Haruo; Kashiwagi, Kohmei

    1987-01-01

    The elastic-plastic fracture toughness (J Ic ) and fracture resistance (J-R curve) of a carbon steel, STS42, used for piping in a nuclear reactor were evaluated according to the several evaluating methods recommended or proposed so far, to discuss their applicability and utility. The results obtained are as follows: (1) In evaluating J Ic , the multiple specimen method recommended by the Japan Society for Mechanical Engineers (JSME standard S001) gives the most reliable results by using smaller sized specimens. (2) The single-specimen methods by using the compliance technique, adopted in the ASTM standards (E813, E813 modified, Tentative test procedure for determining the plain strain J-R curve), do not give an accurate J-R curve or J Ic , due to an error in the calculated crack length. (3) In evaluating the J-R curve, it is necessary to account for crack extension in calculating the J-integral. (4) According to the above results, a new standard method for determining the J-R curve including the J Ic test method should be poprosed. (author)

  17. Effect of fast-neutron irradiation on plastic deformation of Type 304 stainless steel

    Yamada, H.

    1978-01-01

    Plastic deformation of EBR-II-irradiated Type 304 stainless steel was investigated by a stress-relaxation method. The stress-strain-rate relationships for the irradiated specimens at room temperature are concave upward, which are similar to those for the unirradiated specimens. However, concave downward behavior in the stress-strain-rate relationships were observed at much lower temperatures for the irradiated specimens in contrast to the unirradiated specimens. These results were analyzed succccessfully using Hart's mechanical equation-of-state concept. It was found that the hardness sigma*, which is the minimum stress necessary for the dislocation to overcome obstacles without thermal activation, increases linearly with fast-neutron fluence. This increase in sigma* is consistent with so-called ''irradiation hardening.'' In addition, resistance to dislocation glide, which is quantitatively measured in terms of sigma 0 , was observed to decrease linearly with fast-neutron fluence. The decrease in sigma 0 can be attributed to a decrease of solute drag due to irradiation-induced solute segregation

  18. Safety study of the integrity of steel components

    Maillot, B.; Goetsch, D.

    1982-01-01

    This article develops the two following points: the characterization of the materials and the analysis of the behaviour of the structures for which the evaluation of the various parameters is essential. The facilities and tests carried out at the C.E.A. for determining K1c, J1c, K1d, are presented. The application made to characterize the irradiated materials is then indicated. The analysis of the behaviour of the structures makes it possible to verify at several levels that the dimensioning of the appliances is right: assessment of the dimensioning rules, calculation methods, calculation hypotheses and execution of additional calculations. These various aspects are illustrated with concrete examples: calculation of a valve and fittings component, study of a tube-sleeve connection, calculation of pipework and study of the whipping of an instrumentation pipe [fr

  19. Characterization of aluminum/steel components from recycled swarf using the powder metallurgy as technique

    Souza, V.E.S.; Masieiro, F.R.S.; Lourenco, J.M.; Felipe, R.C.T.S.

    2009-01-01

    Full text: The powder metallurgy process consists to produce metallic or ceramic components through pressure in a powder mass. These components will be submitted to a sintering temperature in order to consolidate them and then improve their mechanical proprieties. The industry is responsible for the swarf generation from different manufacture process. This paper has main goal the reutilization of aluminum and steel swarf using the powder metallurgy as technique. The methodology used in this work consists to compact Al 6060 plus steel SAE 1045 as reinforce material at 250MPa, 400MPa and 600MPa. The composition about these compacted will be 30%, 40%, 50% of steel into aluminum matrix. In this way will be analyze the hardness as function of the compressibility and quantity of steel. The samples will be processed at 500°C during 45 minutes using a resistive furnace in a hydrogen atmosphere. Micrographs of the sintered samples will be obtained by using a Scanning Electron Microscope and Optic Microscope. X-rays diffraction will be also used to characterize the phases found to due diffusivity between the steel and aluminum. (author)

  20. Synthesis of Multi-Walled Carbon Nanotubes from Plastic Waste Using a Stainless-Steel CVD Reactor as Catalyst

    Pranav K. Tripathi

    2017-09-01

    Full Text Available The disposal of non-biodegradable plastic waste without further upgrading/downgrading is not environmentally acceptable and many methods to overcome the problem have been proposed. Herein we indicate a simple method to make high-value nanomaterials from plastic waste as a partial solution to the environmental problem. Laboratory-based waste centrifuge tubes made of polypropylene were chosen as a carbon source to show the process principle. In the process, multi-walled carbon nanotubes (MWCNTs were synthesized from plastic waste in a two-stage stainless steel 316 (SS 316 metal tube that acted as both reactor vessel and catalyst. The steel reactor contains Fe (and Ni, and various alloys, which act as the catalyst for the carbon conversion process. The reaction and products were studied using electron probe microanalysis, thermogravimetric analysis, Raman spectroscopy and transmission electron microscopy and scanning electron microscopy. Optimization studies to determine the effect of different parameters on the process showed that the highest yield and most graphitized MWCNTs were formed at 900 °C under the reaction conditions used (yield 42%; Raman ID/IG ratio = 0.48. The high quality and high yield of the MWCNTs that were produced in a flow reactor from plastic waste using a two stage SS 316 chemical vapor deposition (CVD furnace did not require the use of an added catalyst.

  1. Synthesis of Multi-Walled Carbon Nanotubes from Plastic Waste Using a Stainless-Steel CVD Reactor as Catalyst.

    Tripathi, Pranav K; Durbach, Shane; Coville, Neil J

    2017-09-22

    The disposal of non-biodegradable plastic waste without further upgrading/downgrading is not environmentally acceptable and many methods to overcome the problem have been proposed. Herein we indicate a simple method to make high-value nanomaterials from plastic waste as a partial solution to the environmental problem. Laboratory-based waste centrifuge tubes made of polypropylene were chosen as a carbon source to show the process principle. In the process, multi-walled carbon nanotubes (MWCNTs) were synthesized from plastic waste in a two-stage stainless steel 316 (SS 316) metal tube that acted as both reactor vessel and catalyst. The steel reactor contains Fe (and Ni, and various alloys), which act as the catalyst for the carbon conversion process. The reaction and products were studied using electron probe microanalysis, thermogravimetric analysis, Raman spectroscopy and transmission electron microscopy and scanning electron microscopy. Optimization studies to determine the effect of different parameters on the process showed that the highest yield and most graphitized MWCNTs were formed at 900 °C under the reaction conditions used (yield 42%; Raman I D / I G ratio = 0.48). The high quality and high yield of the MWCNTs that were produced in a flow reactor from plastic waste using a two stage SS 316 chemical vapor deposition (CVD) furnace did not require the use of an added catalyst.

  2. Elastic-Plastic Endochronic Constitutive Model of 0Crl7Ni4Cu4Nb Stainless Steels

    Jinquan Guo

    2016-01-01

    Full Text Available We presented an elastic-plastic endochronic constitutive model of 0Crl7Ni4Cu4Nb stainless steel based on the plastic endochronic theory (which does not need the yield surface and experimental stress-strain curves. The key feature of the model is that it can precisely describe the relation of stress and strain under various loading histories, including uniaxial tension, cyclic loading-unloading, cyclic asymmetric-stress axial tension and compression, and cyclic asymmetric-stress axial tension and compression. The effects of both mean stress and amplitude of stress on hysteresis loop based on the elastic-plastic endochronic constitutive model were investigated. Compared with the experimental and calculated results, it is demonstrated that there was a good agreement between the model and the experiments. Therefore, the elastic-plastic endochronic constitutive model provides a method for the accurate prediction of mechanical behaviors of 0Crl7Ni4Cu4Nb stainless steel subjected to various loadings.

  3. Development of plastic deformations in 12Kh18N10T steel under cyclic symmetrical bending of specimens of various length

    Pisarenko, G.S.; Leonets, V.A.; Bega, N.D. (AN Ukrainskoj SSR, Kiev. Inst. Problem Prochnosti)

    1983-08-01

    Effect of specimen length on intensity of plastic deformation development and cyclic strength is studied for annealed 12Kh18N10T steel under cyclic symmetrical bending. The intensity of microplastic deformations and cyclic strength of annealed 12Kh18N10T steel in the considered case is due to self-heating.

  4. Microstructure design of low alloy transformation-induced plasticity assisted steels

    Zhu, Ruixian

    The microstructure of low alloy Transformation Induced Plasticity (TRIP) assisted steels has been systematically varied through the combination of computational and experimental methodologies in order to enhance the mechanical performance and to fulfill the requirement of the next generation Advanced High Strength Steels (AHSS). The roles of microstructural parameters, such as phase constitutions, phase stability, and volume fractions on the strength-ductility combination have been revealed. Two model alloy compositions (i.e. Fe-1.5Mn-1.5Si-0.3C, and Fe-3Mn-1Si-0.3C in wt%, nominal composition) were studied. Multiphase microstructures including ferrite, bainite, retained austenite and martensite were obtained through conventional two step heat treatment (i.e. intercritical annealing-IA, and bainitic isothermal transformation-BIT). The effect of phase constitution on the mechanical properties was first characterized experimentally via systematically varying the volume fractions of these phases through computational thermodynamics. It was found that martensite was the main phase to deteriorate ductility, meanwhile the C/VA ratio (i.e. carbon content over the volume fraction of austenite) could be another indicator for the ductility of the multiphase microstructure. Following the microstructural characterization of the multiphase alloys, two microstructural design criteria (i.e. maximizing ferrite and austenite, suppressing athermal martensite) were proposed in order to optimize the corresponding mechanical performance. The volume fraction of ferrite was maximized during the IA with the help of computational thermodyanmics. On the other hand, it turned out theoretically that the martensite suppression could not be avoided on the low Mn contained alloy (i.e. Fe- 1.5Mn-1.5Si-0.3C). Nevertheless, the achieved combination of strength (~1300MPa true strength) and ductility (˜23% uniform elongation) on the low Mn alloy following the proposed design criteria fulfilled the

  5. Corrosion of austenitic steels and their components in vanadium-containing chloride melts

    Abramov, A. V.; Polovov, I. B.; Rebrin, O. I.; Lisienko, D. G.

    2014-08-01

    The corrosion of austenitic 12Kh18N10T, 10Kh17N13M2T, and 03Kh17N14M3 steels and their components (Cr, Fe, Ni, Mo) in NaCl-KCl-VCl2 melts with 5 wt % V at 750°C is studied. The rates and mechanisms of corrosion of the materials under these conditions are determined. The processes that occur during contact of the metals and steels with vanadium-containing chloride electrolytes are investigated.

  6. Emission characteristics and chemical components of size-segregated particulate matter in iron and steel industry

    Jia, Jia; Cheng, Shuiyuan; Yao, Sen; Xu, Tiebing; Zhang, Tingting; Ma, Yuetao; Wang, Hongliang; Duan, Wenjiao

    2018-06-01

    As one of the highest energy consumption and pollution industries, the iron and steel industry is regarded as a most important source of particulate matter emission. In this study, chemical components of size-segregated particulate matters (PM) emitted from different manufacturing units in iron and steel industry were sampled by a comprehensive sampling system. Results showed that the average particle mass concentration was highest in sintering process, followed by puddling, steelmaking and then rolling processes. PM samples were divided into eight size fractions for testing the chemical components, SO42- and NH4+ distributed more into fine particles while most of the Ca2+ was concentrated in coarse particles, the size distribution of mineral elements depended on the raw materials applied. Moreover, local database with PM chemical source profiles of iron and steel industry were built and applied in CMAQ modeling for simulating SO42- and NO3- concentration, results showed that the accuracy of model simulation improved with local chemical source profiles compared to the SPECIATE database. The results gained from this study are expected to be helpful to understand the components of PM in iron and steel industry and contribute to the source apportionment researches.

  7. Vacuum Plasma Spraying W-coated Reduced Activation Structural Steels for Fusion Plasma Facing Components

    Noh, Sanghoon; Kim, Tae Kyu [Korea Atomic Energy Research Institute, Daejeon (Korea, Republic of)

    2014-05-15

    Tungsten (W) and its alloys are considered as candidate materials for plasma facing materials of the first wall and diverter components in fusion reactor systems because of high sputtering resistance and low tritium retention in a fusion environment. Therefore, it is considered that the joining between W and reduced activation structural steels, and its evaluation, are critical issues for the development of fusion reactors. However, the joining between these materials is a very challenging process because of significant differences in their physical properties, particularly the mismatch of coefficients of thermal expansion (CTE). For instance, the CTE of pure W is known to be about 4.3Χ10{sup -6}K{sup -1}; however, that of martensitic steels reaches over three times, about 12-14Χ10{sup -6}K{sup -1} at room temperature even up to 373K. Nevertheless, several joining techniques have been developed for joining between W and structural steels, such as a vapor deposition method, brazing and diffusion bonding. Meanwhile, vacuum plasma spraying (VPS) is supposed to be one of the prospective methods to fabricate a sufficient W layer on the steel substrates because of the coating of a large area with a relatively high fabricating rate. In this study, the VPS method of W powders on reduced activation steels was employed, and its microstructure and hardness distribution were investigated. ODS ferritic steels and F82H steel were coated by VPS-W, and the microstructure and hardness distribution were investigated. A microstructure analysis revealed that pure W was successfully coated on steel substrates by the VPS process without an intermediate layer, in spite of a mismatch of the CTE between dissimilar materials. After neutron irradiation, irradiation hardening significantly occurred in the VPSW. However, the hardening of VPS-W was lesser than that of bulk W irradiated HFIR at 773K. Substrate materials, ODS ferritic steels, and F82H steel, did not show irradiation hardening

  8. Effect of copper precipitates on the toughness of low alloy steels for pressure boundary components

    Foehl, J.; Willer, D.; Katerbau, K.H.

    2004-01-01

    The ferritic bainitic steel 15NiCuMoNb5 (WB 36)is widely used for pressure boundary components. Due to the high copper content which leads to precipitation hardening high strength and toughness are characteristic for this type of steel. However, in the initial state, there is still a high amount of dissolved copper in an oversaturated state which makes the steel susceptible to thermal ageing. Ageing and annealing experiments were performed, and the change in microstructure was investigated by small angle neutron scattering (SANS), measurements of the residual electric resistance and hardness measurements. A correlation between micro structural changes and changes in mechanical properties could be established. It could clearly be shown that significant effects on strength and toughness have to be considered when the size of the copper rich precipitates vary in the range from 1.2 to 2.2 nm in radius. The changes in microstructure affect both, the Carpy impact transition temperature and the fracture toughness qualitatively and quantitatively in a similar way. The investigations have contributed to a better understanding of precipitation hardening by copper not only for this type of steel but also for copper containing steels and weld subjected to neutron irradiation. (orig.)

  9. Service experience with AISI type 316 steel components in CEGB Midlands Region power plant

    Plastow, B.; Bagnall, B.I.; Yeldham, D.E.

    1979-01-01

    The service performance of AISI Type 316 steel components in sections up to 100 mm thick in Power Plant of the Midlands Region of the C.E.G.B. is reviewed. A comparison is drawn between the satisfactory performance of components whose dimensional stability is not critical and the difficulties experienced when rapid rates of change of temperature cause distortion in thick section components. Weldment manufacture and performance are reviewed and both are considered to be satisfactory. In general the material has performed well and the difficulties due to distortion have been overcome by imposing operating regimes which limit rates of temperature change. (author)

  10. Micromechanical analysis of martensite distribution on strain localization in dual phase steels by scanning electron microscopy and crystal plasticity simulation

    Jafari, M. [Department of Mechanical Engineering, Isfahan University of Technology, Isfahan (Iran, Islamic Republic of); Ziaei-Rad, S., E-mail: szrad@cc.iut.ac.ir [Department of Mechanical Engineering, Isfahan University of Technology, Isfahan (Iran, Islamic Republic of); Saeidi, N. [Department of Materials Engineering, Isfahan University of Technology, Isfahan (Iran, Islamic Republic of); Jamshidian, M. [Department of Mechanical Engineering, Isfahan University of Technology, Isfahan (Iran, Islamic Republic of)

    2016-07-18

    The morphology and distribution of the dispersed martensite islands in the ferrite matrix plays a key role in the formation of shear bands in dual phase steels. In this study, we investigate the relationship between the martensite dispersion and the strain localization regions due to the formation of shear bands in fine-grained DP 780 steel, employing experimental observations as well as numerical simulations. SEM studies of the deformed microstructure showed that voids nucleated at ferrite-martensite interface within larger ferrite grains and regions with low local martensite fraction. The experimental results were precisely analyzed by finite element simulations based on the theory of crystal plasticity. A parametric study was then performed to obtain a deeper insight in to the effect of martensite dispersion on the strain localization of the neighboring ferrite. Crystal plasticity simulation results revealed that in a more regular structure compared to a random structure, a greater region of the ferrite phase contributes to accommodate plasticity. In addition, these regions limit the formation of main shear bands by creating barriers against stress concentration regions, results in lower growth and interaction of stress concentration regions with each others.

  11. Correlation between residual stress and plastic strain amplitude during low cycle fatigue of mechanically surface treated austenitic stainless steel AISI 304 and ferritic-pearlitic steel SAE 1045

    Nikitin, I. [Institute of Materials Engineering, University of Kassel, 34125 Kassel, Hessen (Germany)], E-mail: Ivan.Nikitin@infineon.com; Besel, M. [Institute of Materials Engineering, University of Kassel, 34125 Kassel, Hessen (Germany)

    2008-09-15

    Mechanical surface treatments such as deep rolling are known to affect the near-surface microstructure and induce, e.g. residual stresses and/or increase the surface hardness. It is well known that, e.g. compressive residual stress states usually increase the lifetime under fatigue loading. The stress relaxation behaviour and the stability of the residual stress during fatigue loading depend on the mechanical surface treatment method. In this paper three different surface treatments are used and their effects on the low cycle fatigue behaviour of austenitic stainless steel (AISI 304) and ferritic-pearlitic steel (SAE 1045) are investigated. X-ray diffraction is applied for the non-destructive evaluation of the stress state and the microstructure. It is found that consecutive deep rolling and annealing as well as high temperature deep rolling produce more stable near-surface stress states than conventional deep rolling at room temperature. The plastic strain amplitudes during fatigue loading are measured and it is shown that they correlate well with the induced residual stress and its relaxation, respectively. Furthermore, Coffin-Manson plots are presented which clearly show the correlation between the plastic strain amplitude and the fatigue lifetime.

  12. Technique for ultrasonic testing of austenitic steel weldments of NPP components

    Lantukh, V.M.; Grebennik, V.S.; Kordinov, E.V.; Kesler, N.A.; Shchedrin, I.F.

    1987-01-01

    Special literature on ultrasonic testing of weldments of austenitic steel is analysed. Technique for ultrasonic testing of the ring and longitudinal butt welded joints of NPP components without reinforcing bead removal is described. Special converter design and fabrication practice are described. Results of experimental check of the developed testing technology and its application during NNPs' mounting and operation are presented. Results of ultrasonic and X-ray testing are compared

  13. Third programme for the inspection of steel components (PISC III): an introduction

    Crutzen, S.

    1988-01-01

    The purpose of the Third Programme for the Inspection of Steel Components PISC III is to amplify, verify and validate aspects revealed by the PISC II work. To do this the programme is to consider real defects, real geometries in real surroundings, and complementary laboratory exercises and validation of mathematical models. A description is given of the motivation and objectives of PISC III, terms of reference for PISC III and the programme for PISC III. (U.K.)

  14. Ultrasonic inspection of heavy section steel components: the PISC II final report

    Nichols, R.W.; Crutzen, S.

    1988-01-01

    This Symposium represented the end of the PISC (Programme for Inspection of Steel Components), II Round Robin Test Project, and the book is the final report. The contents are divided into three parts: part 1 contains contributions from the PISC Management Group, part II contains individual contributions, part III contains views of Licensing Authorities. All the twenty three papers presented in the three parts are selected for INIS and indexed separately. (author)

  15. Influence of non-metallic second phases on fatigue behaviour of high strength steel components

    Gonzalez, L.; Elvira, R.; Garcia de Andoin, A.; Pizarro, R.; Bertrand, C.

    2005-01-01

    To assess the real effect of the inclusion type on fatigue life of ultra clean high strength steels mechanical components made of 100Cr6 steel were fatigue tested and fracture surfaces analysed to determine the origin of fatigue cracks.Two heats proceedings from different steelmaking routes were taken for the tests. The material were forged into ring shape components which were fatigue tested under compression-compression loads. Failures were analysed by SFEM (Scanning field Emission Microscopy), proving that most of failures at high loads were originated by manganese sulphides of small size (10-70 micros), while less than 40% of all fatigue cracks due to inclusions were caused by titanium carbonitrides and hard oxides. It has been demonstrated that once number and size of hard inclusions have been reduced, the hazardous effect of oxides and carbonitrides on the fatigue life decreases also. However, softer inclusions as manganese sulphides, currently considered as less hazardous, play a more relevant role as direct cause of fatigue failure and they should be taken into account in a deeper way in order to balance both machinability and fatigue life requirements in high strength steel components. (Author) 11 refs

  16. Comparison of theory and experiment for elastic-plastic plane-strain crack growth. [AISI 4140 steel

    Hermann, L.; Rice, J.R.

    1980-08-01

    Recent theoretical results on elastic-plastic plane-strain crack growth are reviewed and experimental results for crack growth in a 4140 steel are discussed in terms of the theoretical concepts. The theory is based on a recent asymptotic analysis of crack surface opening and strain distributions at a quasistatically advancing crack tip in an ideally plastic solid. The analysis is incomplete in that some of the parameters which appear in it are known only approximately, especially at large-scale yielding. Nevertheless, it is sufficient for the derivation of a relation between the imposed loading and amount of crack growth prior to general yielding, based on the assumption that a geometrically similar near-tip crack profile is maintained during growth. The resulting predictions for the variation of J with crack growth are found to fit well to the experimental results obtained on deeply cracked compact specimens.

  17. Theoretical and practical aspects of improving the durability of steel reinforcement in transport designs, using passivation and plasticizing chemical additives

    Velichko, Evgenij; Talipov, Linar

    2017-10-01

    The article deals with the problem of steel reinforcement corrosion in reinforced concrete structures exposed to aggressive media, in particular in reinforced concrete construction of transport infrastructure, in snowy areas, and subject to the influence of chlorides contained in applied deicing agents. Basic schemes for preventing the reinforcement corrosion in reinforced-concrete structures have been considered and analyzed. Prospects of primary protection against corrosion of reinforcement by introducing chemical additives with plasticizing/passivating action in a concrete mixture with mixing water have been considered in detail. The physical/chemical mechanism of the protective action of a superplasticizer together with a passivator has been highlighted.

  18. Stainless steel component with compressed fiber Bragg grating for high temperature sensing applications

    Jinesh, Mathew; MacPherson, William N.; Hand, Duncan P.; Maier, Robert R. J.

    2016-05-01

    A smart metal component having the potential for high temperature strain sensing capability is reported. The stainless steel (SS316) structure is made by selective laser melting (SLM). A fiber Bragg grating (FBG) is embedded in to a 3D printed U-groove by high temperature brazing using a silver based alloy, achieving an axial FBG compression of 13 millistrain at room temperature. Initial results shows that the test component can be used for up to 700°C for sensing applications.

  19. Process parameter optimization based on principal components analysis during machining of hardened steel

    Suryakant B. Chandgude

    2015-09-01

    Full Text Available The optimum selection of process parameters has played an important role for improving the surface finish, minimizing tool wear, increasing material removal rate and reducing machining time of any machining process. In this paper, optimum parameters while machining AISI D2 hardened steel using solid carbide TiAlN coated end mill has been investigated. For optimization of process parameters along with multiple quality characteristics, principal components analysis method has been adopted in this work. The confirmation experiments have revealed that to improve performance of cutting; principal components analysis method would be a useful tool.

  20. Toolpath Strategy and Optimum Combination of Machining Parameter during Pocket Mill Process of Plastic Mold Steels Material

    Wibowo, Y. T.; Baskoro, S. Y.; Manurung, V. A. T.

    2018-02-01

    Plastic based products spread all over the world in many aspects of life. The ability to substitute other materials is getting stronger and wider. The use of plastic materials increases and become unavoidable. Plastic based mass production requires injection process as well Mold. The milling process of plastic mold steel material was done using HSS End Mill cutting tool that is widely used in a small and medium enterprise for the reason of its ability to be re sharpened and relatively inexpensive. Study on the effect of the geometry tool states that it has an important effect on the quality improvement. Cutting speed, feed rate, depth of cut and radii are input parameters beside to the tool path strategy. This paper aims to investigate input parameter and cutting tools behaviors within some different tool path strategy. For the reason of experiments efficiency Taguchi method and ANOVA were used. Response studied is surface roughness and cutting behaviors. By achieving the expected quality, no more additional process is required. Finally, the optimal combination of machining parameters will deliver the expected roughness and of course totally reduced cutting time. However actually, SMEs do not optimally use this data for cost reduction.

  1. Corrosion in PWR stainless steel components: a TSO perspective based on operating experience and expertises

    Curieres, I. de

    2015-01-01

    Stainless steels are used commonly in many circuits of a nuclear power plant. Particularly, they are the prime materials for the inside surface of the primary circuit. Their operating experience has been good, though a number of cases of degradations due to corrosion have been reported the last ten years. This number of events is increasing and many studies of damaged parts become available. Based on the operating experience and these studies, IRSN will provide its perspective on the safety-related issues associated with the corrosion of stainless steel components. It appears that today's knowledge is not sufficient to define relevant criteria or to determine the exact set of parameters which leads to SCC (Stress Corrosion Cracking) of stainless steels. As a consequence, the best strategy remains an inspection and repair/replacement one. Moreover many cases show the influence of pollutants in the SCC events. This emphasizes the fact that chemistry parameters are strongly connected to safety issues, with respect to the stainless steels integrity

  2. Mechanical metallurgy parameters of two steels used for components of nuclear power stations

    Tvrdy, M.; Hyspecka, L.; Havel, S.; Mazanec, K.

    1978-01-01

    The authors have determined the fracture toughness of CMnV and a 2 1/4% CrMoV steel by three-point bending tess on large specimens 150mm thick at temperatures 20 0 C below the relevant NDT values. The results were then compared with the Kdeltasub(c), Ksub(JIC) and Ksub(E) values obtained on specimens 20mm thick which had been taken from the surface of the forgings and from quarter of the way and half of the way through them. The fracture toughness values of the CMnV grade were found to range around 100MPamsup(1/2); those of the CrMoV material were always at least 2.5 times higher. The latter steel also displayed slightly more favourable fatigue crack growth characteristics. The fracture toughness data and fatigue characteristics determined in this work were then exploited for the construction of life expectancy curves for an assumed pressure vessel, where the service loading of the material was taken to equal 250MPa. The study was complemented by fractographic analyses and by measurements of the stretched zone widths. The data obtained provide a basis for comprehensive assessments of steels of these types, or of various melts of such steels, as regards the service life, safety and reliability of components made of these materials. (author)

  3. Plasticity and fracture modeling of quench-hardenable boron steel with tailored properties

    Eller, Tom; Greve, L; Andres, M.T.; Medricky, M; Hatscher, A; Meinders, Vincent T.; van den Boogaard, Antonius H.

    2014-01-01

    In this article, a constitutive model for quench-hardenable boron steel is presented. Three sets of boron steel blanks are heat treated such that their as-treated microstructures are close to fully martensitic, bainitic and ferritic/pearlitic, respectively. Hardness measurements show that the

  4. Study of the pyritized surfaces of the carbon steel components in heavy water production facilities

    Radulescu, Maria; Parvan, Ioana; Lucan, Dumitra; Fulger, Manuela; Dinu, Alice; Blanatui, A.

    1998-01-01

    The components used in the Girldler Sulfide (GS) process of heavy water production are made of carbon steel covered by iron sulfide layers of different compositions (mackinawite, troilite, pyrrhotite or pyrite) of variable thicknesses. The most protective layers which provide an acceptable corrosion resistance of the subjacent metal are the mixtures of pyrrhotite and pyrite. In the present work, the corrosion resistance of carbon steel samples covered by different types of sulfides was investigated by the following methods: X ray diffraction, metallography and electrochemical methods (potential-dynamical and electrochemical impedance). In order to carry out the electrochemical measurements in the same conditions as those of the operation of carbon steel components in D 2 O production facilities, the experiments were performed with Na 2 S solutions, at pH=4 - 13 and S 2- concentration value between 1 and 1000 mg/l. The dependence of corrosion rate kinetics on pH and S 2- concentration of the testing solution was investigated for sulfide covered samples comparatively with the uncovered ones. Corrosion rates determined gravimetrically were compared with those determined by electrochemical measurements. The uniformity and thickness of the sulfide layers were checked by metallographic methods. The composition of the sulfides formed in various environment conditions was established by X-ray diffraction. Reaction mechanisms specific for sulfide formation environments have been proposed. (authors)

  5. A toughness and defect size assessment of welded stainless steel components

    Chipperfield, C.G.

    1978-01-01

    The results of an investigation of the effect of test temperature, stress relieving temperature and weld profile on the initiation toughness of 316 type steels are described. The data indicate that little improvement in weld metal toughness is obtained by stress relieving at temperatures of up to 850 0 C and the magnitude of the toughness is significantly below that of wrought 316 steel. The observed trends in toughness with test temperature or stress relieving temperature have been explained in terms of the effect of these variables on yield strength and work hardening rate. A defect size assessment of a particular component has been made for stress relieved and non-stress relieved conditions. Simple addition of residual to applied stress values indicated that the defect size is in many cases essentially controlled by the magnitude of the residual stress. The possible conservatism of this assessment and the use of initiation toughness values are discussed. (author)

  6. Evaluations of the criterion for lateral expansion of steels for nuclear components

    Susukida, H.; Satoh, M.; Fukuhara, A.

    1980-01-01

    The Charpy V notch impact tests were performed on Japanese made ferritic steels for nuclear components and their lateral expansions were investigated. The correlations of lateral expansion and absorbed energy with yield strength, and the correlation between lateral expansion and fracture toughness were also studied. The correlation at each lateral expansion level between absorbed energy and yield strength almost agreed with that published by the US PVRC. It was confirmed that lateral expansion could be used as a criterion for the toughness of the steels corresponding to changes in their yield strength, and that the lateral expansion criterion adopted in the ASME Code Section III was appropriate. Further, the correlation between fracture toughness and lateral expansion and that between fracture toughness and absorbed energy, were evaluated, and respective equations of correlation were proposed. (author)

  7. Microstructure investigation of bronze/steel brazed joints proposed for HHF components of ITER manufacturing

    Kalinin, G.M. [Research and Development Institute of Power Engineering, P.O. Box 788, Moscow 101000 (Russian Federation)], E-mail: gmk@nikiet.ru; Krestnikov, N.S. [Research and Development Institute of Power Engineering, P.O. Box 788, Moscow 101000 (Russian Federation); Jarovinskiy, Yu.L.; Makhin, I.D.; Nikolaev, V.V. [Rocket and Space Corporation ' Energia' , Korolev, Lenina Street 4-a, Moscow 141070 (Russian Federation); Skladnov, K.S.; Strebkov, Yu.S.; Zolotarev, V.B. [Research and Development Institute of Power Engineering, P.O. Box 788, Moscow 101000 (Russian Federation)

    2008-12-15

    Brazing is considered as one of the perspective option of high heat flux components of ITER manufacturing. CuCrZr bronze, austenitic steel AISI 321-type and PM-17-type (Ni-Mn-Fe-Si-Sn-B alloy) brazed material were used for the development of brazing technology. Two type of brazing have been studied within the framework of recent investigation: - Hot isostatic pressing (HIP)-assisted brazing. - Furnace-assisted brazing (with uniaxial compression loading). For the hydrostatic pressing (HIP) the brazed components were pressed out for about 175 MPa during 2.5 h at the temperature 1035-1040 deg. C. For the furnace-assisted brazing all components were inserted into the sealed can, vacuumed and heated up to brazing temperature {approx}950 deg. C. Fast cooling and ageing heat treatment (500 deg. C and 4 h) were applied to provide high strength of CuCrZr bronze. Microsections of specimens cut from the joints were studied by optical microscopy and by scanning electron microscopy (SEM). The microstructure, distribution of alloying elements of base metals and of brazed material components were studied in the joints. Results of these studies are discussed in this paper. The data shows that there is a potential for using more simple and cheap (in comparison with common HIP) technologies of bronze to steel joining with satisfactory quality.

  8. Wear surface damage of a Stainless Steel EN 3358 aeronautical component subjected to sliding

    Ferdinando Felli

    2013-01-01

    Full Text Available The present paper describes the failure analysis of an aircraft component subjected to several episodes of in service failure, resulted in loss of the aircraft safety. Modern aircrafts are provided with mechanical systems which have the task to open not pressurized hatches during landing. The components of such systems are subject to considerable mechanical stresses in harsh environment (presence of moisture and pollutants, significant and sudden temperature variations. The system is constituted by a sliding piston, a related nipple and by a locking system consisting of 4 steel spheres which are forced into a countersink machined on the piston when the hatches is open. The whole system is activated by a preloaded spring. The machined parts, nipple and piston, are made of EN3358 steel (X3CrNiMo13-8-2, a precipitation hardening stainless steel with very low content of carbon often used in the aerospace. The samples provided by the manufacturer present different types of damage all referable to phenomena relative to the sliding of the piston inside the nipple. The present paper describes the different damage observed and the microstructure of the material, then are reported the results obtained from the characterization of the material of the samples by means of optical and electronic microscopy, carried out to define the mechanisms involved in the system seizure. In order to define the primary cause of failure and to propose solutions to be adopted, also analyzing the criticality of using this PH stainless steel for this application, the results of different tests were compared with system design and working data.

  9. Constitutive modelling and identification of parameters of the plastic strain-induced martensitic transformation in 316L stainless steel at cryogenic temperatures

    Garion, C; Sgobba, Stefano

    2006-01-01

    The present paper is focused on constitutive modelling and identification of parameters of the relevant model of plastic strain- induced martensitic transformation in austenitic stainless steels at low temperatures. The model used to describe the FCCrightward arrow BCC phase transformation in austenitic stainless steels is based on the assumption of linearization of the most intensive part of the transformation curve. The kinetics of phase transformation is described by three parameters: transformation threshold (p/sub xi/), slope (A) and saturation level (xi/sub L/). It is assumed that the phase transformation is driven by the accumulated plastic strain p. In addition, the intensity of plastic deformation is strongly coupled to the phase transformation via the description of mixed kinematic /isotropic linear plastic hardening based on the Mori-Tanaka homogenization. The theory of small strains is applied. Small strain fields, corresponding to phase transformation, are decomposed into the volumic and the shea...

  10. Method for detecting damage in carbon-fibre reinforced plastic-steel structures based on eddy current pulsed thermography

    Li, Xuan; Liu, Zhiping; Jiang, Xiaoli; Lodewijks, Gabrol

    2018-01-01

    Eddy current pulsed thermography (ECPT) is well established for non-destructive testing of electrical conductive materials, featuring the advantages of contactless, intuitive detecting and efficient heating. The concept of divergence characterization of the damage rate of carbon fibre-reinforced plastic (CFRP)-steel structures can be extended to ECPT thermal pattern characterization. It was found in this study that the use of ECPT technology on CFRP-steel structures generated a sizeable amount of valuable information for comprehensive material diagnostics. The relationship between divergence and transient thermal patterns can be identified and analysed by deploying mathematical models to analyse the information about fibre texture-like orientations, gaps and undulations in these multi-layered materials. The developed algorithm enabled the removal of information about fibre texture and the extraction of damage features. The model of the CFRP-glue-steel structures with damage was established using COMSOL Multiphysics® software, and quantitative non-destructive damage evaluation from the ECPT image areas was derived. The results of this proposed method illustrate that damaged areas are highly affected by available information about fibre texture. This proposed work can be applied for detection of impact induced damage and quantitative evaluation of CFRP structures.

  11. Effect of hydrostatic pressure on the deformation behavior of maraging and HY-80 steels and its implications for plasticity theory

    Spitzig, W.A.; Sober, R.J.; Richmond, O.

    1976-01-01

    Earlier results showed that the difference between the tensile and compressive strengths of tempered martensites is primarily a manifestation of the general pressure dependence of flow stress in these materials. However, the same results also showed that the volume expansion after deformation was much smaller than that predicted by the normality flow rule of plasticity theory for materials with such pressure dependence. Additional results now obtained on maraging and HY-80 steels support these conclusions. The results for all these materials exhibit a strong, but not perfect, correlation between pressure dependence, yield stress, and volume expansion. The volume expansion, however, which is believed to result primarily from the generation of new dislocations, is very small and does not appear to be essential to the pressure dependence. Most of the pressure dependence, the portion responsible for the discrepancy with the normality flow rule, may be an effect on dislocation motion. The results suggest that an appropriate plasticity model would be one in which the octahedral shear yield stress is linearly dependent on the mean pressure, but the volume change is negligible in violation of the normality flow rule. Such a model has been proposed previously for the plastic deformation of soils. However, unlike that model, the present theory includes strain hardening. 17 fig

  12. Self-consistent modelling of lattice strains during the in-situ tensile loading of twinning induced plasticity steel

    Saleh, Ahmed A.; Pereloma, Elena V.; Clausen, Bjørn; Brown, Donald W.; Tomé, Carlos N.; Gazder, Azdiar A.

    2014-01-01

    The evolution of lattice strains in a fully recrystallised Fe–24Mn–3Al–2Si–1Ni–0.06C TWinning Induced Plasticity (TWIP) steel subjected to uniaxial tensile loading up to a true strain of ∼35% was investigated via in-situ neutron diffraction. Typical of fcc elastic and plastic anisotropy, the {111} and {200} grain families record the lowest and highest lattice strains, respectively. Using modelling cases with and without latent hardening, the recently extended Elasto-Plastic Self-Consistent model successfully predicted the macroscopic stress–strain response, the evolution of lattice strains and the development of crystallographic texture. Compared to the isotropic hardening case, latent hardening did not have a significant effect on lattice strains and returned a relatively faster development of a stronger 〈111〉 and a weaker 〈100〉 double fibre parallel to the tensile axis. Close correspondence between the experimental lattice strains and those predicted using particular orientations embedded within a random aggregate was obtained. The result suggests that the exact orientations of the surrounding aggregate have a weak influence on the lattice strain evolution

  13. Austenitic stainless steels and high strength copper alloys for fusion components

    Rowcliffe, A.F.; Zinkle, S.J.; Alexander, D.J.; Stubbins, J.F.

    1998-01-01

    An austenitic stainless steel (316LN), an oxide-dispersion-strengthened copper alloy (GlidCop A125), and a precipitation-hardened copper alloy (Cu-Cr-Zr) are the primary structural materials for the ITER first wall/blanket and divertor systems. While there is a long experience of operating 316LN stainless steel in nuclear environments, there is no prior experience with the copper alloys in neutron environments. The ITER first wall (FW) consists of a stainless steel shield with a copper alloy heat sink bonded by hot isostatic pressing (HIP). The introduction of bi-layer structural material represents a new materials engineering challenge; the behavior of the bi-layer is determined by the properties of the individual components and by the nature of the bond interface. The development of the radiation damage microstructure in both classes of materials is summarized and the effects of radiation on deformation and fracture behavior are considered. The initial data on the mechanical testing of bi-layers indicate that the effectiveness of GlidCop A125 as a FW heat sink material is compromised by its strongly anisotropic fracture toughness and poor resistance to crack growth in a direction parallel to the bi-layer interface. (orig.)

  14. Control of activation levels to simplify waste management of fusion reactor ferritic steel components

    Wiffen, F.W.; Santoro, R.T.

    1983-01-01

    Activation characteristics of a material for service in the neutron flux of a fusion reactor first wall fall into three areas: waste management, reactor maintenance and repair, and safety. Of these, the waste management area is the most likely to impact the public acceptance of fusion reactors for power generation. The decay of the activity in steels within tens of years could lead to simplified waste disposal or possibly even to materials recycle. Whether or not these can be achieved will be controlled by (1) selection of alloying elements, (2) control of critical impurity elements, and (3) control of cross contamination from other reactor components. Several criteria can be used to judge the acceptability of potential alloying elements in iron, and to define the limits on content of critical impurity elements. One approach is to select and limit alloying additions on the basis of the activity. If material recycle is a goal, N, Al, Ni, Cu, Nb, and Mo must be excluded. If simplified waste storage by shallow land burial is the goal, regulations limit the concentration of only a few isotopes. For first-wall material that will be exposed to 9 MW-y/m 2 service, allowable initial concentration limits include (in at. ppM) Ni < 20,000; Mo < 3650; N < 3650, Cu < 2400; and Nb < 1.0. The other constituent elements of ferritic steels will not be limited. Possible substitutes for the molybdenum normally used to strengthen the steels include W, Ta, Ti, and V

  15. Influence of the secondary circuit chemistry on the characteristics of the filmed carbon steel components

    Radulescu, M.; Pirvan, I.; Dinu, A.; Fulger, M.; Lucan, D.; Anghel, C.

    2001-01-01

    Some correlations are established between the characteristics of the superficial films formed on the carbon steel components in some operation conditions of a secondary circuit from Nuclear Power Station (NPS), and the specific parameters of the aqueous environment in which these films were formed. The main parameters studied, specific to a secondary circuit environment, are: the value of pH and the substances used to regulate it and, respectively, the oxygen concentration dissolved in the aqueous environment. These filmed samples by autoclaving were studied by: X rays diffraction method; metallographic microscopy and electrochemical methods such as: potentiodynamic and electrochemical impedance spectroscopy (E.I.S.). (R.P.)

  16. Volatile organic components migrating from plastic pipes (HDPE, PEX and PVC) into drinking water.

    Skjevrak, Ingun; Due, Anne; Gjerstad, Karl Olav; Herikstad, Hallgeir

    2003-04-01

    High-density polyethylene pipes (HDPE), crossbonded polyethylene pipes (PEX) and polyvinyl chloride (PVC) pipes for drinking water were tested with respect to migration of volatile organic components (VOC) to water. The odour of water in contact with plastic pipes was assessed according to the quantitative threshold odour number (TON) concept. A major migrating component from HDPE pipes was 2,4-di-tert-butyl-phenol (2,4-DTBP) which is a known degradation product from antioxidants such as Irgafos 168(R). In addition, a range of esters, aldehydes, ketones, aromatic hydrocarbons and terpenoids were identified as migration products from HDPE pipes. Water in contact with HDPE pipes was assessed with respect to TON, and values > or =4 were determined for five out of seven brands of HDPE pipes. The total amount of VOC released to water during three successive test periods were fairly constant for the HDPE pipes. Corresponding migration tests carried out for PEX pipes showed that VOC migrated in significant amounts into the test water, and TON >/=5 of the test water were observed in all tests. Several of the migrated VOC were not identified. Oxygenates predominated the identified VOC in the test water from PEX pipes. Migration tests of PVC pipes revealed few volatile migrants in the test samples and no significant odour of the test water.

  17. On Necking, Fracture and Localization of Plastic Flow in Austenitic Stainless Steel Sheets

    Korhonen, A. S.; Manninen, T.; Kanervo, K.

    2007-01-01

    The forming limits of austenitic stainless steel sheets were studied in this work. It was found that the observed limit of straining in stretch forming, when both of the principal stresses are positive, is not set by localized necking, but instead by inclined shearing fracture in the through thickness direction. It appears that the forming limits of austenitic stainless steels may be predicted fairly well by using the classical localized and diffuse necking criteria developed by Hill. The strain path-dependence may be accounted for by integrating the effective strain along the strain path. The fracture criteria of Rice and Tracey and Cockcroft, Latham and Oh were also studied. The results were in qualitative agreement with the experimental observations. Recent experiments with high-velocity electrohydraulic forming of austenitic stainless steels revealed localized necks in stretch formed parts, which are not commonly observed in conventionally formed sheet metal parts

  18. Parameters estimation of Drucker-Prager plasticity criteria for steel confined circular concrete columns in compression

    Al-Kutti Walid A.

    2018-01-01

    Full Text Available This paper explores the possibility to use Drucker-Prager model in Steel-Concrete composite section. Numerical simulation was conducted using finite element package to simulate the steel-concrete composite section subjected to uniaxial compressive loading. After calibration with experimental study, parametric study was conducted to evaluate the effect of the friction angle and the cohesion constant c on the stress-strain curve of composite section. Empirical relationship between the friction angle and the confined concrete compressive strength was developed and a range of cohesion constant c between 5-10 MPa was suggested for confined concrete strength range of 25 to 100 MPa, respectively.

  19. Structural Component Fabrication and Characterization of Advanced Radiation Resistant ODS Steel for Next Generation Nuclear Systems

    Noh, Sang Hoon; Kim, Young Chun; Jin, Hyun Ju; Choi, Byoung Kwon; Kang, Suk Hoon; Kim, Tae Kyu

    2016-01-01

    In a sodium-cooled fast reactor (SFR), the coolant outlet temperature and peak temperature of the fuel cladding tube will be about 545 .deg. C and 700 .deg. C with 250 dpa of a very high neutron dose rate. To realize this system, it is necessary to develop an advanced structural material having high creep and irradiation resistance at high temperatures. Austenitic stainless steel may be one of the candidates because of good strength and corrosion resistance at the high temperatures, however irradiation swelling severely occurred to 120dpa at high temperatures and this eventually leads to a decrease of the mechanical properties and dimensional stability. Advanced radiation resistant ODS steel (ARROS) has been newly developed for the in-core structural components in SFR, which has very attractive microstructures to achieve both superior creep and radiation resistances at high temperatures [4]. Nevertheless, the use of ARROS as a structural material essentially requires the fabrication technology development for component parts such as sheet, plate and tube. In this study, plates and tubes were tentatively fabricated with a newly developed alloy, ARROS. Microstructures as well as mechanical properties were also investigated to determine the optimized condition of the fabrication processes.

  20. Thermo-elastic-plastic analysis for elastic component under high temperature fatigue crack growth rate

    Ali, Mohammed Ali Nasser

    The research project presents a fundamental understanding of the fatigue crack growth mechanisms of AISI 420 martensitic stainless steel, based on the comparison analysis between the theoretical and numerical modelling, incorporating research findings under isothermal fatigue loading for solid cylindrical specimen and the theoretical modelling with the numerical simulation for tubular specimen when subjected to cyclic mechanical loading superimposed by cyclic thermal shock.The experimental part of this research programme studied the fatigue stress-life data for three types of surface conditions specimen and the isothermal stress-controlled fatigue testing at 300 °C - 600 °C temperature range. It is observed that the highest strength is obtained for the polished specimen, while the machined specimen shows lower strength, and the lowest strength is the notched specimen due to the high effect of the stress concentration. The material behaviour at room and high temperatures shows an initial hardening, followed by slow extension until fully plastic saturation then followed by crack initiation and growth eventually reaching the failure of the specimen, resulting from the dynamic strain ageing occurred from the transformation of austenitic microstructure to martensite and also, the nucleation of precipitation at grain boundaries and the incremental temperature increase the fatigue crack growth rate with stress intensity factor however, the crack growth rate at 600 °C test temperature is less than 500 °C because of the creep-fatigue taking place.The theoretical modelling presents the crack growth analysis and stress and strain intensity factor approaches analysed in two case studies based on the addition of thermo-elastic-plastic stresses to the experimental fatigue applied loading. Case study one estimates the thermal stresses superimposed sinusoidal cyclic mechanical stress results in solid cylinder under isothermal fatigue simulation. Case study two estimates the

  1. Acoustic emission during the elastic-plastic deformation of low alloy reactor pressure vessel steels. I

    Holt, J.; Goddard, D.J.

    1980-01-01

    Measurements of the acoustic emission behaviour of A533B and C-Mn low alloy reactor pressure vessel steels subjected to uniaxial tensile deformation are described. The effects on the emission activity of the rolling plane orientation and the carbide morphology were examined. Detailed discussions are given of the stress dependence of the emission activity below yield and of its recovery by annealing at the stress relief temperature. It is shown that the dominant emission source is the same in both steels and is associated with inclusions, such as MnS, elongated by the rolling process, the carbide morphology being relatively unimportant. A criterion for the occurrence of an emission is obtained which is directly analogous to the general criterion for yielding. It is also shown that a large fraction, at least, of the emission activity arises from a recoverable process such as localized yielding around inclusions or limited inclusion decohesion and not from inclusion fracture. Low activity in C-Mn steel taken from reactor pressure vessels, previously attributed to spheroidization of carbides, is shown to be due to the limited acoustic recovery of these relatively high sulphur content steels when annealed at the stress relief temperature. It is concluded that the limited amplitudes of these emissions during deformation severely restrict their potential application in practice. (Auth.)

  2. Shakedown Analysis of Composite Steel-Concrete Frame Systems with Plastic and Brittle Elements Under Seismic Action

    Alawdin Piotr

    2017-06-01

    Full Text Available In this paper the earthquake analysis of composite steel-concrete frames is performed by finding solution of the optimization problem of shakedown analysis, which takes into account the nonlinear properties of materials. The constructions are equipped with systems bearing structures of various elastic-plastic and brittle elements absorbing energy of seismic actions. A mathematical model of this problem is presented on the base of limit analysis theory with partial redistribution of self-stressed internal forces. It is assumed that the load varies randomly within the specified limits. These limits are determined by the possible direction and magnitude of seismic loads. The illustrative example of such analysis of system is introduced. Some attention has been paid to the practical application of the proposed mathematical model.

  3. Shakedown Analysis of Composite Steel-Concrete Frame Systems with Plastic and Brittle Elements Under Seismic Action

    Alawdin, Piotr; Bulanov, George

    2017-06-01

    In this paper the earthquake analysis of composite steel-concrete frames is performed by finding solution of the optimization problem of shakedown analysis, which takes into account the nonlinear properties of materials. The constructions are equipped with systems bearing structures of various elastic-plastic and brittle elements absorbing energy of seismic actions. A mathematical model of this problem is presented on the base of limit analysis theory with partial redistribution of self-stressed internal forces. It is assumed that the load varies randomly within the specified limits. These limits are determined by the possible direction and magnitude of seismic loads. The illustrative example of such analysis of system is introduced. Some attention has been paid to the practical application of the proposed mathematical model.

  4. On the ability of some cyclic plasticity models to predict the evolution of stored energy in a type 304L stainless steel submitted to high cycle fatigue

    Vincent, L.

    2008-01-01

    Fatigue analyses of materials are generally based on a so-called stabilized cycle, on which plastic strain amplitude, plastic energy, maximum shear stress and so on are determined. The part of plastic energy which is dissipated in heat cannot be used to accumulate damage and it should be worthwhile extracting only the part of plastic energy which is stored in material microstructure in order to build a consistent damage model. In this paper, some cyclic plasticity models including a polycrystalline model are reformulated in the thermodynamic framework in order to test their capacity to predict both the stress-strain behaviour and the partition of plastic energy for a high cycle fatigue test on a type 304L stainless steel. For an equivalent description of stress-strain loops, the number of kinematic hardening variables chosen in a model may qualitatively alter the prediction of plastic energy partition due to the modification of the isotropic hardening variable. Measurements of the specimen temperature increase due to plastic dissipation is therefore proposed as a convenient complementary experimental data to identify the constitutive equation of the isotropic hardening variable of a cyclic plasticity model. (author)

  5. Distinct molecular components for thalamic- and cortical-dependent plasticity in the lateral amygdala.

    Mirante, Osvaldo; Brandalise, Federico; Bohacek, Johannes; Mansuy, Isabelle M

    2014-01-01

    N-methyl-D-aspartate receptor (NMDAR)-dependent long-term depression (LTD) in the lateral nucleus of the amygdala (LA) is a form of synaptic plasticity thought to be a cellular substrate for the extinction of fear memory. The LA receives converging inputs from the sensory thalamus and neocortex that are weakened following fear extinction. Combining field and patch-clamp electrophysiological recordings in mice, we show that paired-pulse low-frequency stimulation can induce a robust LTD at thalamic and cortical inputs to LA, and we identify different underlying molecular components at these pathways. We show that while LTD depends on NMDARs and activation of the protein phosphatases PP2B and PP1 at both pathways, it requires NR2B-containing NMDARs at the thalamic pathway, but NR2C/D-containing NMDARs at the cortical pathway. LTD appears to be induced post-synaptically at the thalamic input but presynaptically at the cortical input, since post-synaptic calcium chelation and NMDAR blockade prevent thalamic but not cortical LTD. These results highlight distinct molecular features of LTD in LA that may be relevant for traumatic memory and its erasure, and for pathologies such as post-traumatic stress disorder (PTSD).

  6. Distinct molecular components for thalamic- and cortical-dependent plasticity in the lateral amygdala

    Osvaldo eMirante

    2014-07-01

    Full Text Available N-methyl-D-aspartate receptor (NMDAR-dependent long-term depression (LTD in the lateral nucleus of the amygdala (LA is a form of synaptic plasticity thought to be a cellular substrate for the extinction of fear memory. The LA receives converging inputs from the sensory thalamus and neocortex that are weakened following fear extinction. Combining field and patch-clamp electrophysiological recordings in mice, we show that a paired-pulse low-frequency stimulation can induce a robust LTD at thalamic and cortical inputs to LA, and we identify different underlying molecular components at these pathways. We show that while LTD depends on NMDARs and activation of the protein phosphatases PP2B and PP1 at both pathways, it requires NR2B-containing NMDARs at the thalamic pathway, but NR2C/D-containing NMDARs at the cortical pathway. LTD appears to be induced postsynaptically at the thalamic input but presynaptically at the cortical input, since postsynaptic calcium chelation and NMDAR blockade prevent thalamic but not cortical LTD. These results highlight distinct molecular features of LTD in LA that may be relevant for traumatic memory and its erasure, and for pathologies such as post-traumatic stress disorder (PTSD.

  7. Effect of plastic deformation on the supercooled austenite transformations of the Cr-Mo steel with Nb, Ti and B microadditions

    Adamczyk, J.; Opiela, M.

    1998-01-01

    Effect of plastic deformation at austenizing temperature was investigated on phase transformations, structure and hardness of the supercooled austenite transformation products of the Cr-Mo constructional steel with Nb, Ti and B microadditions. Basing on the analysis of the phase transformation plots of the supercooled undeformed austenite and of the supercooled and plastically deformed one, it was found out that direct cooling of specimens after completing their plastic deformation in the above mentioned conditions, results in significant acceleration of the α→β, and ferritic and pearlitic transformations, and in the decrease of transformation products hardness. These phenomena are of great importance for working out of the thermo-mechanical treatment of products made from the heat-treated microalloyed steel. (author)

  8. effect of the hydrogen absorption on the plastic deformation localization of a 316L stainless steel

    Aubert, I.

    2007-01-01

    This study is realized in the context of the aging evaluation resulting from the coupling between a mechanical constraint and corrosive conditions, as the stress corrosion or the fatigue corrosion. In this study the authors evaluate quantitatively the hydrogen effect on the plasticity at the grain scale. (A.L.B.)

  9. Microstructure and annealing behavior of a modified 9Cr−1Mo steel after dynamic plastic deformation to different strains

    Zhang, Z.B.; Mishin, O.V.; Tao, N.R.; Pantleon, W.

    2015-01-01

    The microstructure, hardness and tensile properties of a modified 9Cr−1Mo steel processed by dynamic plastic deformation (DPD) to different strains (0.5 and 2.3) have been investigated in the as-deformed and annealed conditions. It is found that significant structural refinement and a high level of strength can be achieved by DPD to a strain of 2.3, and that the microstructure at this strain contains a large fraction of high angle boundaries. The ductility of the DPD processed steel is however low. Considerable structural coarsening of the deformed microstructure without pronounced recrystallization takes place during annealing of the low-strain and high-strain samples for 1 h at 650 °C and 600 °C, respectively. Both coarsening and partial recrystallization occur in the high-strain sample during annealing at 650 °C for 1 h. For this sample, it is found that whereas coarsening alone results in a loss of strength with only a small gain in ductility, coarsening combined with pronounced partial recrystallization enables a combination of appreciably increased ductility and comparatively high strength

  10. Chemistry of the aqueous medium - Determining factor of corrosion in carbon steel components of secondary circuit

    Radulescu, M.; Pirvan, I.; Dinu, A.; Velciu, L.

    2003-01-01

    The interplay of chemistry of aqueous medium and corrosion processes followed by deposition and/or release of corrosion products determines both formation and growth of superficial films as well as the kinetics of ion release from materials into the aqueous medium. Material corrosion in the secondary circuit of a NPP can be minimized by choosing the materials of the components and by a rigorous inspection of the chemistry of aqueous agent. The chemical inspection helps in minimizing: - the corrosion of the components immersed in feedwater and vapor and of Steam Generator components; - 'dirtying' of the systems particularly of the surfaces implied in heat transfer; - the amount of insoluble chemical species resulting in corrosion process and carried along the circuit; - the corrosion of secondary circuit components during revisions or outages. An important role among the chemical parameters of the fluids circulated in NPP tubing appears to be the pH. In CANDU reactors it must be kept within the range of 8.7 to 9.4 by treating the medium with volatile amines (morpholine and cyclohexylamine). A plot is presented giving the corrosion rate of carbon steels as a function of the pH of the medium. Besides, the oxygen concentration dissolved in the aqueous medium must be maintained under 5 μg per water kg. Other factors determining the corrosion rates are also discussed. The paper gives the results of the experiments done with various materials, solutions and analysis methods

  11. Characterization of Elastic and Plastic Behaviors in Steel Plate Based on Eddy Current Technique Using a Portable Impedance Analyzer

    Meng Fanlin

    2017-01-01

    Full Text Available A portable impedance analyzer (PIA was developed based on a TiePie-HS3 device to provide the comparable impedance measurement accuracy of the Agilent 4294a impedance analyzer in the frequency range of 0~250 kHz. Then the PIA was applied to monitor the tensile stress-induced variation of the eddy current sensor’s impedance in a medium-carbon steel sample. A model of equivalent magnetic field induced by the elastic stress and the number of pinning sites indicated that the inductance of the eddy current loop firstly increased with the increase in the tensile stress and then decreased at the yield point of the material. The experimental results testified that the variation of impedance amplitude, the variation of phase angle, and the shift of two featured frequencies demonstrated opposite variation trends before and after the yield point, as predicated by the model. A new parameter, which combined the impedance variation information of the selected two frequencies, was found to exhibit nearly monotonous dependency on the tensile stress in elastic and plastic stages. The new parameter together with the developed portable impedance analyzer provided the solution to identify the elastic and plastic behaviors in ferromagnetic materials in practical applications with an eddy current technique.

  12. Carbon steel corrosion prevention during chemical cleaning of steam generator secondary side components

    Fulger, M.; Lucan, D.; Velciu, L.

    2009-01-01

    During operation of a nuclear power plant, many contaminants, such as solid particles or dissolved species are formed in the secondary circuit, go into steam generator and deposit as scales on heat transfer tubing, support plate or as sludge on tube sheet. By accumulation of these impurities, heat transfer is reduced and the integrity of the steam generator tubing is influenced. Chemical cleaning is a qualified, efficient measure to improve steam generator corrosion performance. The corrosion mechanism can be counteracted by the chemical cleaning of the deposits on the tube sheet and the scales on the heat transfer tubing. The major component of the scales is magnetite, which can be dissolved using an organic chelating agent (ethylenediaminetetraacetic acid, EDTA) in combination with a complexing agent such as citric acid in an alkaline reducing environment. As the secondary side of SG is a conglomerate of alloys it is necessary to choose an optimal chemical cleaning solution for an efficient cleaning properties and at the same time with capability of corrosion prevention of carbon steel components during the process. The paper presents laboratory tests initiated to confirm the ability of this process to clean the SG components. The experiments followed two paths: - first, carbon steel samples have been autoclavized in specific secondary circuit solutions of steam generator to simulate the deposits constituted during operation of this equipment; - secondly, autoclavized samples have been cleaned with a solvent composed of EDTA citric acid, hydrazine of pH = 5 and temperature of 85 deg. C. Before chemical cleaning, the oxide films were characterized by surface analysis techniques including optical microscopy, scanning electron microscopy (SEM) and electrochemical impedance spectroscopy (EIS). Applied to dissolve corrosion products formed in a steam generator, the solvents based on chelating agents are aggressive toward carbon steels and corrosion inhibitors are

  13. Evolution of the structure and the phase composition of a bainitic structural steel during plastic deformation

    Nikitina, E. N.; Glezer, A. M.; Ivanov, Yu. F.; Aksenova, K. V.; Gromov, V. E.; Kazimirov, S. A.

    2017-10-01

    The evolution of the phase composition and the imperfect substructure of the 30Kh2N2MFA bainitic structural steel subjected to compressive deformation by 36% is quantitatively analyzed. It is shown that deformation is accompanied by an increase in the scalar dislocation density, a decrease in the longitudinal fragment sizes, an increase in the number of stress concentrators, the dissolution of cementite particles, and the transformation of retained austenite.

  14. Attachment of Salmonella serovars and Listeria monocytogenes to stainless steel and plastic conveyor belts.

    Veluz, G A; Pitchiah, S; Alvarado, C Z

    2012-08-01

    In poultry industry, cross-contamination due to processing equipment and contact surfaces is very common. This study examined the extent of bacterial attachment to 6 different types and design of conveyor belts: stainless steel-single loop, stainless steel-balance weave, polyurethane with mono-polyester fabric, acetal, polypropylene mesh top, and polypropylene. Clean conveyor belts were immersed separately in either a cocktail of Salmonella serovars (Salmonella Typhimurium and Salmonella Enteritidis) or Listeria monocytogenes strains (Scott A, Brie 1, ATCC 6744) for 1 h at room temperature. Soiled conveyor chips were dipped in poultry rinses contaminated with Salmonella or Listeria cocktail and incubated at 10°C for 48 h. The polyurethane with mono-polyester fabric conveyor belt and chip exhibited a higher (Pconveyor belt attached a lower (Pconveyor belts exhibited stronger bacterial adhesion compared with stainless steel. The result suggests the importance of selecting the design and finishes of conveyor belt materials that are most resistant to bacterial attachment.

  15. Micro-scale measurements of plastic strain field, and local contributions of slip and twinning in TWIP steels during in situ tensile tests

    Yang, H.K. [Shenyang National Laboratory for Materials Science, Institute of Metal Research, Chinese Academy of Sciences, 72 Wenhua Road, Shenyang 110016 (China); Laboratoire de Mécanique des Solides, Ecole Polytechnique, CNRS UMR7649, Université Paris-Saclay, 91128 Palaiseau (France); Doquet, V., E-mail: doquet@lms.polytechnique.fr [Laboratoire de Mécanique des Solides, Ecole Polytechnique, CNRS UMR7649, Université Paris-Saclay, 91128 Palaiseau (France); Zhang, Z.F. [Shenyang National Laboratory for Materials Science, Institute of Metal Research, Chinese Academy of Sciences, 72 Wenhua Road, Shenyang 110016 (China)

    2016-08-30

    In-situ tensile tests were carried out on Fe22Mn0.6C and Fe22Mn0.6C3Al (wt%) twinning-induced plasticity (TWIP) steels specimens covered with gold micro-grids. High resolution atomic force microscopy (AFM) and scanning electron microscope (SEM) images were periodically captured. The latter were used for measurements of the plastic strain field, using digital image correlation (DIC). Although no meso-scale localization bands appeared, some areas were deformed three times more than average. Plastic deformation inside the grains was more heterogeneous in Fe22Mn0.6C, but at meso-scale, the degree of strain heterogeneity was not higher, at least up to 12% strain. Plastic deformation started from grain boundaries or annealing twin boundaries in both materials, due to a high elastic anisotropy of the grains. An original method based on DIC was developed to estimate the twin fraction in grains that exhibit a single set of slip/twin bands. Deformation twinning accommodated 60–80% of the plastic strain in some favorably oriented grains, from the onset of plastic flow in Fe22Mn0.6C, but was not observed in the Al-bearing steel until 12% strain. The back stress was important in both materials, but significantly higher in Fe22Mn0.6C.

  16. Micro-scale measurements of plastic strain field, and local contributions of slip and twinning in TWIP steels during in situ tensile tests

    Yang, H.K.; Doquet, V.; Zhang, Z.F.

    2016-01-01

    In-situ tensile tests were carried out on Fe22Mn0.6C and Fe22Mn0.6C3Al (wt%) twinning-induced plasticity (TWIP) steels specimens covered with gold micro-grids. High resolution atomic force microscopy (AFM) and scanning electron microscope (SEM) images were periodically captured. The latter were used for measurements of the plastic strain field, using digital image correlation (DIC). Although no meso-scale localization bands appeared, some areas were deformed three times more than average. Plastic deformation inside the grains was more heterogeneous in Fe22Mn0.6C, but at meso-scale, the degree of strain heterogeneity was not higher, at least up to 12% strain. Plastic deformation started from grain boundaries or annealing twin boundaries in both materials, due to a high elastic anisotropy of the grains. An original method based on DIC was developed to estimate the twin fraction in grains that exhibit a single set of slip/twin bands. Deformation twinning accommodated 60–80% of the plastic strain in some favorably oriented grains, from the onset of plastic flow in Fe22Mn0.6C, but was not observed in the Al-bearing steel until 12% strain. The back stress was important in both materials, but significantly higher in Fe22Mn0.6C.

  17. Fatigue-crack growth correlations for design and analysis of stainless steel components

    James, L.A.

    1981-10-01

    A relatively large collection of fatigue-crack growth results for annealed Types 304 and 316 stainless steels over a wide range of temperature was processed and analyzed in a consistent way. Only data that satisfied the criteria of ASTM E647-82 was retained and used in the statistical treatments that followed. Linear least-squares regression equations and 95% confidence intervals were fitted through the results for each material/temperature set. The regression results (and their associated limits of validity) provide useful equations for the analysis of structural components. Overlap (or the lack of overlap) of the confidence intervals was employed as a criterion as to whether the results for Types 304 and 316 should be separated into discrete sets, and on this basis it was concluded that the two alloys should be treated separately. 38 references, 16 figures, 1 table

  18. Investigation of LWR environmental effect on fatigue lifetime of austenitic stainless steel component

    Kim, J. S.; Youm, H. K.; Jin, T. E.

    1999-01-01

    The fatigue lifetime of principal components in nuclear power plant is evaluated by using the design fatigue curves in ASME B and PV code during design process. However, it is inadequate to evaluate fatigue lifetime considering the LWR environmental effect by these design fatigue curves because these are presented only under atmosphere environment. Therefore, many studies are recently performed for the design fatigue curves considering LWR environmental effect and are presented that the design fatigue curves in ASME B and PV code can be non-conservative. In present paper, the limits and differences of the design fatigue curves considering environmental effect are presented. To investigate the change of fatigue lifetime according to each design fatigue curve, the CUFs for the pressurizer spray nozzle partly composed of austenitic stainless steel are calculated according to each one. Finally, if the evaluation result can not be satisfied with fatigue design requirement, the alternatives to reduce design cumulative usage factor are discussed. (author)

  19. Induction hardening of tool steel for heavily loaded aircraft engine components

    Rokicki P.

    2017-03-01

    Full Text Available Induction hardening is an innovative process allowing modification of the materials surface with more effective, cheaper and more reproducible way to compare with conventional hardening methods used in the aerospace industry. Unfortunately, high requirements and strict regulation concerning this branch of the industry force deep research allowing to obtain results that would be used for numerical modelling of the process. Only by this way one is able to start the industrial application of the process. The main scope of presented paper are results concerning investigation of microstructure evolution of tool steel after single-frequency induction hardening process. The specimens that aim in representing final industrial products (as heavily loaded gears, were heat- -treated with induction method and subjected to metallographic preparation, after which complex microstructure investigation was performed. The results obtained within the research will be a basis for numerical modelling of the process of induction hardening with potential to be introduced for the aviation industrial components.

  20. Reaction- and melting behaviour of LWR-core components UO2, Zircaloy and steel during the meltdown period

    Hofmann, P.

    1976-07-01

    The reaction behaviour of the UO 2 , Zircaloy-4 and austenitic steel core components was investigated as a function of temperature (till melting temperatures) under inert and oxidizing conditions. Component concentrations varied between that of Corium-A (65 wt.% UO 2 , 18% Zry, 17% steel) and that of Corium-E (35 wt.% UO 2 , 10% Zry, 55% steel). In addition, Zircaloy and stainless steel were used with different degrees of oxidation. The paper describes systematically the phases that arise during heating and melting. The integral composition of the melts and the qualitative as well as quantitative analysis of the phases present in solidified corium are given. In some cases melting points have been determined. The reaction and melting behaviour of the corium specimens strongly depends on the concentration and on the degree of oxidation of the core components. First liquid phases are formed at the Zry-steel interface at about 1,350 0 C. The maximum temperatures of about 2,500 0 C for the complete melting of the corium-specimens are well below the UO 2 melting point. Depending on the steel content and/or degree of oxidation of Zry and steel, a homogeneous metallic or oxide melt or two immiscible melts - one oxide and the other metallic - are obtained. During the melting experiments performed under inert gas conditions the chemical composition of the molten specimens generally change by evaporation losses of single elements, especially of uranium, zirconium and oxygen. The total weight losses go up to 30%; under oxidizing conditions they are substantially smaller due to the occurrence of different phases. In air or water vapor, the occurrence of the phases and the melting behaviour of the core components are strongly influenced by the oxidation rate and the oxygen supply to the surface of the melt. In the case of the hypothetical core melting accident, a heterogeneous melt (oxide and metallic) is probable after the meltdown period. (orig./RW) [de

  1. Development of the magnescope as an instrument for in situ evaluation of steel components of nuclear systems

    Jiles, D.C.; Bi, Y.; Biner, S.B.

    1997-08-01

    Fatigue damage causes continuous, cumulative microstructural changes in materials and the magnetic properties of steels are sensitive to these microstructural changes. The work therefore focused on the relationship between fatigue damage and the measured magnetic properties of different steels under a variety of fatigue conditions. The project also investigated the feasibility and applicability of magnetic inspection techniques for non-destructive evaluation of fatigue damage. From the results of a series of fatigue tests, conducted on different steels under both low-cycle and high-cycle fatigue conditions, the magnetic properties, such as coercivity, remanence and Barkhausen effect, were found to change systematically with fatigue damage. The magnetic properties showed significant changes, especially during early stage of the fatigue and also at the end of the fatigue lifetime. An approximately linear relationship between the mechanical modulus and magnetic remanence was observed and was explained by a model developed in this study to describe the dynamic changes in magnetic and mechanical properties. The results of this research demonstrated that magnetic measurements are suitable for non-destructive evaluation of fatigue damage in steels such as A533B steel and Cr-Mo steels. The magnetic measurement techniques have been incorporated into instrumentation for in-situ evaluation of steel structures and components

  2. Studying the effect of elastic-plastic strain and hydrogen sulphide on the magnetic behaviour of pipe steels as applied to their testing

    Povolotskaya Anna

    2018-01-01

    Full Text Available The paper reports results of magnetic measurements made on samples of the 12GB pipe steel (strength group X42SS designed for producing pipes to be used in media with high hydrogen sulphide content, both in the initial state and after exposure to hydrogen sulphide, for 96, 192 and 384 hours under uniaxial elastic-plastic tension. At the stage of elastic deformation there is a unique correlation between the coercive force measured on a minor hysteresis loop in weak fields and tensile stress, which enables this parameter to be used for the evaluation of elastic stresses in pipes made of the 12 GB pipe steel under different conditions, including a hydrogen sulphide containing medium. The effect of the value of preliminary plastic strain, viewed as the initial stress-strain state, on the magnetic behaviour of X70 pipe steels under elastic tension and compression is studied. Plastic strain history affects the magnetic behaviour of the material during subsequent elastic deformation since plastic strain induces various residual stresses, and this necessitates taking into account the initial stress-strain state of products when developing magnetic techniques for the determination of their stress-strain parameters during operation.

  3. Effect of plastic behaviour of steels during martensitic transformation on quenching stress initiation

    Denis-Judlin, Sabine

    1980-01-01

    This research thesis reports the study of the effects of a steel martensitic transformation on the mechanisms producing internal stresses during quench. After having reported a bibliographical study on tests of qualitative and quantitative prediction (presentation of several models) of the genesis of internal stresses during quench, the author reports the study of the alloy behaviour during cooling and presents the basis of a model of prediction of internal stresses. The next part addresses the determination of the influence of martensitic transformation on the evolution of stresses during quench. The last part reports the taking into account of the effect of stress-phase transformation interaction in the calculation of internal stresses [fr

  4. Macro-carriers of plastic deformation of steel surface layers detected by digital image correlation

    Kopanitsa, D. G., E-mail: kopanitsa@mail.ru; Ustinov, A. M., E-mail: artemustinov@mail.ru [Tomsk State University of Architecture and Building, 2 Solyanaya Sq, Tomsk, 634003 (Russian Federation); Potekaev, A. I., E-mail: potekaev@spti.tsu.ru [National Research Tomsk State University, 36 Lenin Ave., Tomsk, 634050 (Russian Federation); Klopotov, A. A., E-mail: klopotovaa@tsuab.ru [Tomsk State University of Architecture and Building, 2 Solyanaya Sq, Tomsk, 634003 (Russian Federation); National Research Tomsk State University, 36 Lenin Ave., Tomsk, 634050 (Russian Federation); Kopanitsa, G. D., E-mail: georgy.kopanitsa@mail.com [National Research Tomsk Polytechnic University, 30 Lenin Ave., Tomsk, 634050 (Russian Federation)

    2016-01-15

    This paper presents a study of characteristics of an evolution of deformation fields in surface layers of medium-carbon low-alloy specimens under compression. The experiments were performed on the “Universal Testing Machine 4500” using a digital stereoscopic image processing system Vic-3D. A transition between stages is reflected as deformation redistribution on the near-surface layers. Electronic microscopy shows that the structure of the steel is a mixture of pearlite and ferrite grains. A proportion of pearlite is 40% and ferrite is 60%.

  5. Microstructural characterization of IF steel after severe plastic deformation via ARB and subsequent heat treatment

    Oliveira, F.C.; Abrantes, A.L.A.; Lins, J.F.C.

    2010-01-01

    This study aimed to evaluate the microstructural evolution of a titanium stabilized IF steel deformed to warm through the ARB process for 5 consecutive cycles and then annealing at 600 deg C for 1 h. The material was characterized with the aid of the techniques of scanning electron microscopy and electron backscatter diffraction (Electron Backscatter Diffraction - EBSD). An intense process of microstructural refinement was observed in the deformed material and the phenomenon of dynamic recovery was predominant. It can be concluded that the annealing of severely deformed material was not sufficient for a complete recrystallization of the microstructure. (author)

  6. Detailed analysis of surface asperity deformation mechanism in diffusion bonding of steel hollow structural components

    Zhang, C. [School of Materials Science and Engineering, Northwestern Polytechnical University, Xi’an 710072 (China); Laboratoire de Mecanique des Contacts et des Structures (LaMCoS), INSA Lyon, 20 Avenue des Sciences, F-69621 Villeurbanne Cedex (France); Li, H. [School of Materials Science and Engineering, Northwestern Polytechnical University, Xi’an 710072 (China); Li, M.Q., E-mail: zc9997242256@126.com [School of Materials Science and Engineering, Northwestern Polytechnical University, Xi’an 710072 (China)

    2016-05-15

    Graphical abstract: This study focused on the detailed analysis of surface asperity deformation mechanism in diffusion bonding of steel hollow structural component. A special surface with regular patterns was processed to be joined so as to observe the extent of surface asperity deformation under different applied bonding pressures. Fracture surface characteristic combined with surface roughness profiles distinctly revealed the enhanced surface asperity deformation as the applied pressure increases. The influence of surface asperity deformation mechanism on joint formation was analyzed: (a) surface asperity deformation not only directly expanded the interfacial contact areas, but also released deformation heat and caused defects, indirectly accelerating atomic diffusion, then benefits to void shrinkage; (b) surface asperity deformation readily introduced stored energy difference between two opposite sides of interface grain boundary, resulting in strain induced interface grain boundary migration. In addition, the influence of void on interface grain boundary migration was analyzed in detail. - Highlights: • A high quality hollow structural component has been fabricated by diffusion bonding. • Surface asperity deformation not only expands the interfacial contact areas, but also causes deformation heat and defects to improve the atomic diffusion. • Surface asperity deformation introduces the stored energy difference between the two opposite sides of interface grain boundary, leading to strain induced interface grain boundary migration. • The void exerts a dragging force on the interface grain boundary to retard or stop interface grain boundary migration. - Abstract: This study focused on the detailed analysis of surface asperity deformation mechanism in similar diffusion bonding as well as on the fabrication of high quality martensitic stainless steel hollow structural components. A special surface with regular patterns was processed to be joined so as to

  7. Strain hardening behavior and microstructural evolution during plastic deformation of dual phase, non-grain oriented electrical and AISI 304 steels

    Soares, Guilherme Corrêa; Gonzalez, Berenice Mendonça; Arruda Santos, Leandro de, E-mail: leandro.arruda@demet.ufmg.br

    2017-01-27

    Strain hardening behavior and microstructural evolution of non-grain oriented electrical, dual phase, and AISI 304 steels, subjected to uniaxial tensile tests, were investigated in this study. Tensile tests were performed at room temperature and the strain hardening behavior of the steels was characterized by three different parameters: modified Crussard–Jaoul stages, strain hardening rate and instantaneous strain hardening exponent. Optical microscopic analysis, X-ray diffraction measurements, phase quantification by Rietveld refinement and hardness tests were also carried out in order to correlate the microstructural and mechanical responses to plastic deformation. Distinct strain hardening stages were observed in the steels in terms of the instantaneous strain hardening exponent and the strain hardening rate. The dual phase and non-grain oriented steels exhibited a two-stage strain hardening behavior while the AISI 304 steel displayed multiple stages, resulting in a more complex strain hardening behavior. The dual phase steels showed a high work hardening capacity in stage 1, which was gradually reduced in stage 2. On the other hand, the AISI 304 steel showed high strain hardening capacity, which continued to increase up to the tensile strength. This is a consequence of its additional strain hardening mechanism, based on a strain-induced martensitic transformation, as shown by the X-ray diffraction and optical microscopic analyses.

  8. Plastic behavior of medium carbon vanadium microalloyed steel at temperatures near g « a transformation

    Lourenço N.J.

    2001-01-01

    Full Text Available Dilatometric techniques were used to build the continuous cooling transformation (CCT diagram for a medium carbon microalloyed steel; the microstructure and hardness were determined at different cooling rates. The mechanical behavior of the steel in the austenite field and at temperatures approaching austenite to ferrite transformation was measured by means of hot torsion tests under isothermal and continuous cooling conditions. The no recrystallization temperatures, Tnr, and start of phase transformation, Ar3, were determined under continuous cooling condition using mean flow stress vs. inverse of absolute temperature diagrams. Interruption of static recrystallization within the interpass time in the austenite field indicated that the start of vanadium carbonitride precipitation occurred under 860 °C. Austenite transformation was found to start at around 710 °C, a temperature similar to that measured by dilatometry, suggesting that interphase precipitation delays the transformation of deformed austenite. Pearlite was observed at temperatures ranging from 650 °C to 600 °C, with the flow curves taking on a particular shape, i.e., stress rose sharply as strain was increased, reaching peak stress at low deformation, around 0.2, followed by an extensive softening region after peak stress.

  9. Development of a kinetic model for bainitic isothermal transformation in transformation-induced plasticity steels

    Li, S.; Zhu, R.; Karaman, I.; Arróyave, R.

    2013-01-01

    In this work, we modify existing models to simulate the kinetics of bainitic transformation during the bainitic isothermal transformation (BIT) stage of a typical two-stage heat treatment – BIT is preceded by an intercritical annealing treatment – for TRIP steels. This effort is motivated by experiments performed in a conventional TRIP steel alloy (Fe–0.32C–1.42Mn–1.56Si) that suggest that thermodynamics alone are not sufficient to predict the amount of retained austenite after BIT. The model implemented in this work considers the non-homogeneous distribution of carbon – resulting from finite carbon diffusion rates – within the retained austenite during bainitic transformation. This non-homogeneous distribution is responsible for average austenite carbon enrichments beyond the so-called T 0 line, the temperature at which the chemical driving force for the bainitic transformation is exhausted. In order to attain good agreement with experiments, the existence of carbon-rich austenite films adjacent to bainitic ferrite plates is posited. The presence of this austenite film is motivated by earlier experimental work published by other groups in the past decade. The model is compared with experimental results and good qualitative agreement is found

  10. Dislocation structure evolution in 304L stainless steel and weld joint during cyclic plastic deformation

    Wang, Hao; Jing, Hongyang; Zhao, Lei; Han, Yongdian; Lv, Xiaoqing [School of Materials Science and Engineering, Tianjin University, Tianjin 300072 (China); Tianjin Key Laboratory of Advanced Joining Technology, Tianjin 300072 (China); Xu, Lianyong, E-mail: xulianyong@tju.edu.cn [School of Materials Science and Engineering, Tianjin University, Tianjin 300072 (China); Tianjin Key Laboratory of Advanced Joining Technology, Tianjin 300072 (China)

    2017-04-06

    Dislocation structures and their evolution of 304L stainless steel and weld metal made with ER308L stainless steel welding wire subjected to uniaxial symmetric strain-controlled loading and stress-controlled ratcheting loading were observed by transmission electron microscopy (TEM). The correlation between the cyclic response and the dislocation structure has been studied. The experiment results show that the cyclic behaviour of base metal and weld metal are different. The cyclic behaviour of the base metal consists of primary hardening, slight softening and secondary hardening, while the weld metal shows a short hardening within several cycles followed by the cyclic softening behaviour. The microscopic observations indicate that in base metal, the dislocation structures evolve from low density patterns to those with higher dislocation density during both strain cycling and ratcheting deformation. However, the dislocation structures of weld metal change oppositely form initial complicated structures to simple patterns and the dislocation density gradually decrease. The dislocation evolution presented during the strain cycling and ratcheting deformation is summarized, which can qualitatively explain the cyclic behaviour and the uniaxial ratcheting behaviour of two materials. Moreover, the dislocation evolution in the two types of tests is compared, which shows that the mean stress has an effect on the rate of dislocation evolution during the cyclic loading.

  11. A new pair of hard-soft plastic combination for precision manufacturing of two component plastic parts

    Islam, Aminul; Hansen, Hans Nørgaard; Marhöfer, David Maximilian

    2011-01-01

    the pressure developed inside the socket house and finally could detect the leak of the fluid due to the sealing ring leakage. All the test procedures and results presented in this paper can be a valuable source of information for researchers and scientists who work with two component micro injection moulding....... sequential and simultaneous injection of two materials and afterwards by using a precision tensile testing machine. To characterize the sealing properties of the sealing ring material, a sealing test device was developed. It could provide hydraulic pressure inside the socket house and precisely detect...

  12. Processing conditions and microstructural features of porous 316L stainless steel components by DMLS

    Gu Dongdong [College of Materials Science and Technology, Nanjing University of Aeronautics and Astronautics, 29 Yudao Street, 210016 Nanjing (China)], E-mail: dongdonggu@nuaa.edu.cn; Shen Yifu [College of Materials Science and Technology, Nanjing University of Aeronautics and Astronautics, 29 Yudao Street, 210016 Nanjing (China)

    2008-12-30

    Direct metal laser sintering (DMLS), due to its flexibility in materials and shapes, would be especially interesting to produce complex shaped porous metallic components. In the present work, processing conditions and microstructural characteristics of direct laser sintered porous 316L stainless steel components were studied. It was found that a partial melting mechanism of powders gave a high feasibility in obtaining porous sintered structures possessing porosities of {approx}21-{approx}55%. Linear energy density (LED), which was defined by the ratio of laser power to scan speed, was used to tailor the laser sintering mechanism. A moderate LED of {approx}3400-{approx}6000 J/m and a lower scan speed less than 0.06 m/s proved to be feasible. With the favorable sintering mechanism prevailed, lowering laser power or increasing scan speed, scan line spacing, and powder layer thickness generally led to a higher porosity. Metallurgical mechanisms of pore formation during DMLS were addressed. It showed that the presence of pores was through: (i) the formation of liquid bridges between partially melted particles during laser irradiation; and (ii) the growth of sintering necks during solidification, leaving residual pores between solidified metallic agglomerates.

  13. Processing conditions and microstructural features of porous 316L stainless steel components by DMLS

    Gu, Dongdong; Shen, Yifu

    2008-12-01

    Direct metal laser sintering (DMLS), due to its flexibility in materials and shapes, would be especially interesting to produce complex shaped porous metallic components. In the present work, processing conditions and microstructural characteristics of direct laser sintered porous 316L stainless steel components were studied. It was found that a partial melting mechanism of powders gave a high feasibility in obtaining porous sintered structures possessing porosities of ˜21-˜55%. Linear energy density (LED), which was defined by the ratio of laser power to scan speed, was used to tailor the laser sintering mechanism. A moderate LED of ˜3400-˜6000 J/m and a lower scan speed less than 0.06 m/s proved to be feasible. With the favorable sintering mechanism prevailed, lowering laser power or increasing scan speed, scan line spacing, and powder layer thickness generally led to a higher porosity. Metallurgical mechanisms of pore formation during DMLS were addressed. It showed that the presence of pores was through: (i) the formation of liquid bridges between partially melted particles during laser irradiation; and (ii) the growth of sintering necks during solidification, leaving residual pores between solidified metallic agglomerates.

  14. Processing conditions and microstructural features of porous 316L stainless steel components by DMLS

    Gu Dongdong; Shen Yifu

    2008-01-01

    Direct metal laser sintering (DMLS), due to its flexibility in materials and shapes, would be especially interesting to produce complex shaped porous metallic components. In the present work, processing conditions and microstructural characteristics of direct laser sintered porous 316L stainless steel components were studied. It was found that a partial melting mechanism of powders gave a high feasibility in obtaining porous sintered structures possessing porosities of ∼21-∼55%. Linear energy density (LED), which was defined by the ratio of laser power to scan speed, was used to tailor the laser sintering mechanism. A moderate LED of ∼3400-∼6000 J/m and a lower scan speed less than 0.06 m/s proved to be feasible. With the favorable sintering mechanism prevailed, lowering laser power or increasing scan speed, scan line spacing, and powder layer thickness generally led to a higher porosity. Metallurgical mechanisms of pore formation during DMLS were addressed. It showed that the presence of pores was through: (i) the formation of liquid bridges between partially melted particles during laser irradiation; and (ii) the growth of sintering necks during solidification, leaving residual pores between solidified metallic agglomerates.

  15. Non local approach in crystalline plasticity: study of mechanical behaviour of AISI 316LN stainless steel during low cycle fatigue

    Schwartz, J.

    2011-01-01

    If fatigue crack initiation is currently quite well understood for pure single crystals, its comprehension and prediction in cases of polycrystal alloys such as AISI 316LN stainless steel remain complicated. Experimentally our study focuses on the characterisation of the mechanical behaviour and on the study at different scales of the phenomenon leading to low cycle fatigue crack initiation in 316LN stainless steel. For straining amplitudes of?e/2 = 0,3 and 0,5%, the cyclic softening observed during testing has been related to the organisation of dislocations in band structures. These bands, formed due to the activation of slip systems having the greatest Schmid's factor, carry the most part of the deformation. Their emergence at free surfaces leads to the formation of intrusions and extrusions which help cracks initiate and spread. Numerically we worked on the mesoscopic scale, proposing a new model of crystalline plasticity. This model integrates geometrically necessary dislocations (GND) directly computed from the lattice curvature. Implemented in the finite element code Abaqus TM and Cast3m TM , it is based on single crystal finite deformations laws proposed by Peirce et al. (1983) and Teodosiu et al. (1993). Extended for polycrystals by Hoc (2001) and Erieau (2003), it has been improved by the introduction of GND (Acharya and Bassani, 2000). The simulations performed on different types of aggregates (2D/3D) have shown that taking GND into account enables:- the prediction of the grain size effect on a macroscopic and on a local scale,- a finer computation of local stress field.The influence of the elasticity and interaction matrices on the values and the evolution of the isotropic and kinematic mean stresses has been shown. The importance of boundary conditions on computed mechanical fields could also be pointed out. (author)

  16. Effect of large plastic deformation on microstructure and mechanical properties of a TWIP steel

    Yanushkevich, Z; Belyakov, A; Kaibyshev, R; Molodov, D

    2014-01-01

    The effect of cold rolling on the microstructure evolution and mechanical properties of a cold rolled Fe-0.3C-17Mn-1.5AI TWIP steel was studied. The plate samples were cold rolled with reductions of 20, 40, 60 and 80%. The structural changes were associated with the development of deformation twinning and shear bands. The average spacing between twin boundaries in the transverse section of the rolled plates decreased from ∼190 to 36 nm with an increase in the rolling reduction from 20 to 40%. Upon further rolling to 80% reduction the twin spacing remained at about 30 nm. The cold rolling resulted in significant increase in strength as revealed by tensile tests at an ambient temperature. The offset yield stress approached 1440 MPa, and the ultimate tensile strength increased to 1630 MPa after rolling reduction of 80%. Such significant strengthening was attributed to the development of specific structure consisting of deformation nanotwins with high dislocation density

  17. Plasticity and fracture modeling of three-layer steel composite Tribond® 1200 for crash simulation

    Eller, Tom; Ramaker, Kenny; Greve, Lars; Andres, M.T.; Hazrati Marangalou, Javad; van den Boogaard, Antonius H.

    2017-01-01

    A constitutive model is presented for the three-layer steel composite Tribond® 1200. Tribond® is a hot forming steel which consists of three layers: a high strength steel core between two outer layers of ductile low strength steel. The model is designed to provide an accurate prediction of the

  18. Internal state variable plasticity-damage modeling of AISI 4140 steel including microstructure-property relations: temperature and strain rate effects

    Nacif el Alaoui, Reda

    Mechanical structure-property relations have been quantified for AISI 4140 steel. under different strain rates and temperatures. The structure-property relations were used. to calibrate a microstructure-based internal state variable plasticity-damage model for. monotonic tension, compression and torsion plasticity, as well as damage evolution. Strong stress state and temperature dependences were observed for the AISI 4140 steel. Tension tests on three different notched Bridgman specimens were undertaken to study. the damage-triaxiality dependence for model validation purposes. Fracture surface. analysis was performed using Scanning Electron Microscopy (SEM) to quantify the void. nucleation and void sizes in the different specimens. The stress-strain behavior exhibited. a fairly large applied stress state (tension, compression dependence, and torsion), a. moderate temperature dependence, and a relatively small strain rate dependence.

  19. The Cost Analysis of Corrosion Protection Solutions for Steel Components in Terms of the Object Life Cycle Cost

    Kowalski Dariusz

    2017-09-01

    Full Text Available Steel materials, due to their numerous advantages - high availability, easiness of processing and possibility of almost any shaping are commonly applied in construction for carrying out basic carrier systems and auxiliary structures. However, the major disadvantage of this material is its high corrosion susceptibility, which depends strictly on the local conditions of the facility and the applied type of corrosion protection system. The paper presents an analysis of life cycle costs of structures installed on bridges used in the road lane conditions. Three anti-corrosion protection systems were considered, analyzing their essential cost components. The possibility of reducing significantly the costs associated with anti-corrosion protection at the stage of steel barriers maintenance over a period of 30 years has been indicated. The possibility of using a new approach based on the life cycle cost estimation in the anti-corrosion protection of steel elements is presented. The relationship between the method of steel barrier protection, the scope of repair, renewal work and costs is shown. The article proposes an optimal solution which, while reducing the cost of maintenance of road infrastructure components in the area of corrosion protection, allows to maintain certain safety standards for steel barriers that are installed on the bridge.

  20. The Cost Analysis of Corrosion Protection Solutions for Steel Components in Terms of the Object Life Cycle Cost

    Kowalski, Dariusz; Grzyl, Beata; Kristowski, Adam

    2017-09-01

    Steel materials, due to their numerous advantages - high availability, easiness of processing and possibility of almost any shaping are commonly applied in construction for carrying out basic carrier systems and auxiliary structures. However, the major disadvantage of this material is its high corrosion susceptibility, which depends strictly on the local conditions of the facility and the applied type of corrosion protection system. The paper presents an analysis of life cycle costs of structures installed on bridges used in the road lane conditions. Three anti-corrosion protection systems were considered, analyzing their essential cost components. The possibility of reducing significantly the costs associated with anti-corrosion protection at the stage of steel barriers maintenance over a period of 30 years has been indicated. The possibility of using a new approach based on the life cycle cost estimation in the anti-corrosion protection of steel elements is presented. The relationship between the method of steel barrier protection, the scope of repair, renewal work and costs is shown. The article proposes an optimal solution which, while reducing the cost of maintenance of road infrastructure components in the area of corrosion protection, allows to maintain certain safety standards for steel barriers that are installed on the bridge.

  1. Marine litter plastics and microplastics and their toxic chemicals components: the need for urgent preventive measures.

    Gallo, Frederic; Fossi, Cristina; Weber, Roland; Santillo, David; Sousa, Joao; Ingram, Imogen; Nadal, Angel; Romano, Dolores

    2018-01-01

    Persistent plastics, with an estimated lifetime for degradation of hundreds of years in marine conditions, can break up into micro- and nanoplastics over shorter timescales, thus facilitating their uptake by marine biota throughout the food chain. These polymers may contain chemical additives and contaminants, including some known endocrine disruptors that may be harmful at extremely low concentrations for marine biota, thus posing potential risks to marine ecosystems, biodiversity and food availability. Although there is still need to carry out focused scientific research to fill the knowledge gaps about the impacts of plastic litter in the marine environment (Wagner et al. in Environ Sci Eur 26:9, 2014), the food chain and human health, existing scientific evidence and concerns are already sufficient to support actions by the scientific, industry, policy and civil society communities to curb the ongoing flow of plastics and the toxic chemicals they contain into the marine environment. Without immediate strong preventive measures, the environmental impacts and the economic costs are set only to become worse, even in the short term. Continued increases in plastic production and consumption, combined with wasteful uses, inefficient waste collection infrastructures and insufficient waste management facilities, especially in developing countries, mean that even achieving already established objectives for reductions in marine litter remains a huge challenge, and one unlikely to be met without a fundamental rethink of the ways in which we consume plastics. This document was prepared by a working group of Regional Centres of the Stockholm and Basel Conventions and related colleagues intended to be a background document for discussion in the 2017 Conference of the Parties (COP) of the Basel Convention on hazardous wastes and the Stockholm Convention on persistent organic pollutants (POPs). The COP finally approved that the issue of plastic waste could be dealt by its

  2. Practical domain for ultrasonic testing of stainless steel over plain carbon steel layered components using M21 waves

    Grewal, D.S.; Bray, D.E.

    1995-01-01

    The first higher order mode of the Rayleigh wave was discussed by Sezawa in the early part of this century in context of seismological wave studies. These Sezawa, or M 21 , or first higher order mode Rayleigh waves, have subsequently been used in the field of nondestructive testing of layered materials based on the development of the seismological model of the Sezawa waves by others. In this paper the study of the Tiersten formulation in context with slow speed over high speed materials, e.g. stainless steel overlay on plain carbon steel, the limitations and applicability of that formulation is reported. This study illustrates the practical bounds for testing such layered media, using numerical analysis of this formulation for the first higher-order mode to establish theoretical limits, and corroboration of these bounds by experimental results

  3. Bactericidal Effect of Calcium Oxide (Scallop-Shell Powder) Against Pseudomonas aeruginosa Biofilm on Quail Egg Shell, Stainless Steel, Plastic, and Rubber.

    Jung, Soo-Jin; Park, Shin Young; Kim, Seh Eun; Kang, Ike; Park, Jiyong; Lee, Jungwon; Kim, Chang-Min; Chung, Myung-Sub; Ha, Sang-Do

    2017-07-01

    The aim of this study was to evaluate the bactericidal effect of calcium oxide (CaO) against Pseudomonas aeruginosa biofilms on quail eggshells and major egg contacting surfaces (stainless steel, plastic, and rubber). The samples were subjected to CaO treatments (0%, 0.01%, 0.05%, 0.10%, 0.15%, 0.20%, 0.25%, and 0.30%) for 1 min. All the CaO treatments significantly reduced P. aeruginosa biofilms on all tested surfaces as compared to controls. In comparison of biofilm stability, the strongest and most resistant biofilm was formed on eggshell against the CaO treatment, followed by rubber, stainless steel, and plastic. In evaluation of bactericidal effect, the largest reduction (3.16 log CFU) was observed in plastic even at the lowest concentration of CaO (0.01%), whereas the least reduction was found in eggshells, regardless of CaO concentration. In addition, stainless steel showed a significant reduction in biofilm formation at all concentrations except 0.10% to 0.15% CaO. At 0.30% CaO, the reduction of P. aeruginosa in biofilms on stainless steel, plastic, rubber, and eggshell were 5.48, 6.37, 4.87, and 3.14 log CFU/cm 2 (CFU/egg), respectively. Biofilm reduction after CaO treatment was also observed by field emission scanning electron microscopy (FE-SEM). Based on the FE-SEM images, we observed that P. aeruginosa biofilms formed compact aggregations on eggshell surfaces with CaO treatments up to 0.30%. More specifically, a 0.20% CaO treatment resulted in the reductions of 3 to 6 log CFU in all materials. © 2017 Institute of Food Technologists®.

  4. Effect of heat treatment and plastic deformation on the structure and the mechanical properties of nitrogen-bearing 04N9Kh2A steel

    Blinov, V. M.; Bannykh, O. A.; Lukin, E. I.; Kostina, M. V.; Blinov, E. V.

    2014-11-01

    The effect of the conditions of heat treatment and plastic deformation on the structure and the mechanical properties of low-carbon martensitic nickel steel (9 wt % Ni) with an overequilibrium nitrogen content is studied. The limiting strain to failure of 04N9Kh2A steel is found to be 40% at a rolling temperature of 20°C and 80% at a rolling temperature of 900°C. Significant strengthening of the steel (σ0.2 = 1089 MPa) is obtained after rolling at a reduction of 40% at 20°C. The start and final temperatures of the α → γ transformation on heating and those of the γ → α transformation on cooling are determined by dilatometry. The specific features of the formation of the steel structure have been revealed as functions of the annealing and tempering temperatures. Electron-microscopic studies show that, after quenching from 850°C and tempering at 600°C for 1 h, the structure contains packet martensite with thin interlayers of retained austenite between martensite crystals. The strength of the nitrogen-bearing 04N9Kh2A steel after quenching from 850 and 900°C, cooling in water, and subsequent tempering at 500°C for 1 h is significantly higher than that of carboncontaining 0H9 steel used in cryogenic engineering.

  5. Mechanical and barrier properties of starch-based films plasticized with two- or three component deep eutectic solvents.

    Zdanowicz, Magdalena; Johansson, Caisa

    2016-10-20

    The aim of this work was to prepare two- and three-components deep eutectic solvents (DES) and investigate their potential as starch plasticizers. Starch/DES films were prepared via casting method. Mechanical properties, water vapor- and oxygen transmission rates were measured; additionally contact angle and moisture sorption were determined and FTIR analysis was applied on the films. Native potato starch and hydroxypropylated and oxidized starch (HOPS) with common plasticizers (e.g. polyols, urea) and DES were studied. Moreover, influence of three methods of DES introduction and concentration of plasticizer on the films properties were compared. HOPS films were prepared by two methods: as non-cured and cured samples. Some of DESs containing citrate anion exhibited crosslinking ability of polysaccharide matrix. Non-cured HOPS/DES films exhibited more favourable mechanical and barrier properties than cured analogue films. Samples prepared with unmodified potato starch had higher mechanical and barrier properties than films made with HOPS. Starch-based films plasticized with novel DESs with parallel crosslinking activity exhibited satisfactory mechanical and barrier properties. Copyright © 2016 Elsevier Ltd. All rights reserved.

  6. Nanoscale characterization of the evolution of the twin–matrix orientation in Fe–Mn–C twinning-induced plasticity steel by means of transmission electron microscopy orientation mapping

    Albou, A.; Galceran, M.; Renard, K.; Godet, S.; Jacques, P.J.

    2013-01-01

    The evolution of the orientation relationship between mechanical twins and the surrounding matrix with the degree of plastic deformation has been characterized at the nanoscale in twinning-induced plasticity steel. The recently developed automated crystal orientation mapping in transmission electron microscopy revealed that the ideal twin relationship is retained up to large levels of strain, while large orientation gradients are built up within the matrix. This particular evolution undoubtedly plays a role in the large work hardening rate of these steels.

  7. Effect of reduction of area on microstructure and mechanical properties of twinning-induced plasticity steel during wire drawing

    Hwang, Joong-Ki; Son, Il-Heon; Yoo, Jang-Yong; Zargaran, A.; Kim, Nack J.

    2015-09-01

    The effect of reduction of area (RA), 10%, 20%, and 30%, during wire drawing on the inhomogeneities in microstructure and mechanical properties along the radial direction of Fe-Mn-Al-C twinning-induced plasticity steel has been investigated. After wire drawing, the deformation texture developed into the major and minor duplex fiber texture. However, the texture became more pronounced in both center and surface areas as the RA per pass increased. It also shows that a larger RA per pass resulted in a higher yield strength and smaller elongation than a smaller RA per pass at all strain levels. Although inhomogeneities in microstructure and mechanical properties along the radial direction decreased with increasing RA per pass, there existed an optimum RA per pass for maximum drawing limit. Insufficient penetration of strain from surface to center at small RA per pass (e.g., 10%) and high friction and unsound metal flow at large RA per pass (e.g., 30%) all resulted in heterogeneous microstructure and mechanical properties along the radial direction of drawn wire. On the other hand, 20% RA per pass improved the drawing limit by about 30% as compared to the 10% and 30% RAs per pass.

  8. Solute grain boundary segregation during high temperature plastic deformation in a Cr-Mo low alloy steel

    Chen, X.-M.; Song, S.-H.; Weng, L.-Q.; Liu, S.-J.

    2011-01-01

    Highlights: → The segregation of P and Mo is evidently enhanced by plastic deformation. → The boundary concentrations of P and Mo increase with increasing strain. → A model with consideration of site competition in grain boundary segregation in a ternary system is developed. → Model predictions show a reasonable agreement with the observations. - Abstract: Grain boundary segregation of Cr, Mo and P to austenite grain boundaries in a P-doped 1Cr0.5Mo steel is examined using field emission gun scanning transmission electron microscopy for the specimens undeformed and deformed by 10% with a strain rate of 2 x 10 -3 s -1 at 900 deg. C, and subsequently water quenched to room temperature. Before deformation, there is some segregation for Mo and P, but the segregation is considerably increased after deformation. The segregation of Cr is very small and there is no apparent difference between the undeformed and deformed specimens. Since the thermal equilibrium segregation has been attained prior to deformation, the segregation produced during deformation has a non-equilibrium characteristic. A theoretical model with consideration of site competition in grain boundary segregation between two solutes in a ternary alloy is developed to explain the experimental results. Model predictions are made, which show a reasonable agreement with the observations.

  9. Dual energy CT inspection of a carbon fibre reinforced plastic composite combined with metal components

    Vavřík, Daniel; Jakůbek, J.; Kumpová, Ivana; Pichotka, M.

    6, Part B, November (2016), s. 47-55 ISSN 2214-6571 R&D Projects: GA MŠk(CZ) LO1219; GA ČR(CZ) GA15-07210S Keywords : dual energy computed tomography * carbon fibre reinforced plastic composite * metal artefact suppression Subject RIV: JI - Composite Material s http://www.sciencedirect.com/science/article/pii/S2214657116300107

  10. Research of Tool Durability in Surface Plastic Deformation Processing by Burnishing of Steel Without Metalworking Fluids

    Grigoriev, S. N.; Bobrovskij, N. M.; Melnikov, P. A.; Bobrovskij, I. N.

    2017-05-01

    Modern vector of development of machining technologies aimed at the transition to environmentally safe technologies - “green” technologies. The concept of “green technology” includes a set of signs of knowledge intended for practical use (“technology”). One of the ways to improve the quality of production is the use of surface plastic deformation (SPD) processing methods. The advantage of the SPD is a capability to combine effects of finishing and strengthening treatment. The SPD processing can replace operations: fine turning, grinding or polishing. The SPD is a forceful contact impact of indentor on workpiece’s surface in condition of their relative motion. It is difficult to implement the core technology of the SPD (burnishing, roller burnishing, etc.) while maintaining core technological advantages without the use of lubricating and cooling technology (metalworking fluids, MWF). The “green” SPD technology was developed by the authors for dry processing and has not such shortcomings. When processing with SPD without use of MWF requirements for tool’s durability is most significant, especially in the conditions of mass production. It is important to determine the period of durability of tool at the design stage of the technological process with the purpose of wastage preventing. This paper represents the results of durability research of natural and synthetic diamonds (polycrystalline diamond - ASPK) as well as precision of polycrystalline superabrasive tools made of dense boron nitride (DBN) during SPD processing without application of MWF.

  11. Multi-scale approach of plasticity mechanisms in irradiated austenitic steels

    Nogaret, Th.

    2007-12-01

    The plasticity in irradiated metals is characterized by the localization of the deformation in clear bands, defect free, formed by the dislocation passage. We investigated the clear band formation thanks to a multi-scale approach. Molecular dynamics simulations show that screw dislocations mainly un-fault and absorb the defects as helical turns, are strongly pinned by the helical turns and are remitted in new glide planes when they unpin whereas edge dislocations mainly shear the defects for moderate stresses and can drag the helical turns. The interaction mechanisms were implemented into the discrete dislocation dynamics code in order to study the clear band formation at the micron scale. As dislocations are issued from grain boundaries, we consider a dislocation source located on a box border that emits dislocations when the dislocation nucleation stress is reached. The hardening was seen mainly due to the screw dislocations that are strongly pinned by helical turns. Edge dislocations are less pinned and glide on long distances, letting long screw dislocation segments. As more dislocations are emitted, screw dislocation pile-ups form and this permits the unpinning of screw dislocations. They unpin by activating dislocation segments in new glide planes, which broadens the clear band. When the segments activate, they create edge parts that sweep the screw dislocation lines by dragging away the super-jogs towards the box borders where they accumulate, which clears the band. (author)

  12. Crystalline plasticity constitutive equations for BCC steel at low temperature; Loi de comportement en plasticite cristalline pour acier a basse temperature

    Monnet, G. [EDF RD, MMC, Avenue des Renardieres, Ecuelles, 77818 Moret-sur-Loing Cedex (France); Vincent, L. [CEA Saclay, DEN, SRMA, 91191 Gif-sur-Yvette Cedex (France)

    2011-07-01

    The prediction of the irradiation-induced evolution of the ductile-fragile transition curve of pressure vessel steels is a major research topic in the nuclear industry. Multi-scale approaches starting from ab initio scale up to macroscopic continuum mechanics are currently investigated through the European project PERFORM60. At the intermediate level of crystal plasticity, several effects need to be described accurately before considering the introduction of irradiation hardening mechanisms, such as the thermal activity of dislocations slip, the different mobilities between screw and edge dislocations at low temperature. These effects should be introduced in a crystal plasticity law used in finite-element simulations of polycrystalline aggregates. Accordingly, a new crystal plasticity law is proposed in this paper based on a critical analysis of previous numerical results obtained with a discrete dislocations dynamics code. (authors)

  13. Influence of localized plasticity on Stress Corrosion Cracking of austenitic stainless steel. Application to IASCC of internals reactor core vessels

    Cisse, Sarata

    2012-01-01

    grinded samples, the recrystallized area under the oxide layer, induced by surface treatment, is deeper than for polished sample (up to 1.5 microns vs 500 nm for the polished samples) and the oxide layer is thinner than on the polished samples, while the penetrations oxide are expands on nearly 1μm under the oxide layer (against 300 nm for the polished samples). We also show that the area recrystallization resulting from surface treatment, does not allow observing the interactions between the deformation bands in the bulk generated by LCF and the oxide layer at surface. Actually, surface reactivity is strongly important for SCC study of stainless steels in PWR primary water. We also demonstrated that this grade was very sensitive to intergranular corrosion in PWR environment at 340 C. Finally, localization of plastic deformation does not seem to favor SCC in our A-286 grade, at that strain rate level. (author) [fr

  14. Evaluation of initiation behavior of stress corrosion cracking for type 316L stainless steel in high temperature water. Behavior of crack initiation and effects of distribution of plastic strain on crack initiation

    Miura, Yasufumi; Miyahara, Yuichi; Kako, Kenji; Sato, Masaru

    2011-01-01

    It is known that the initiation of stress corrosion cracking (SCC) in components such as the reactor core shroud and primary loop re-circulation piping made of L-grade stainless steel is affected by the properties of surface work hardened layer. Therefore, it is important to clarify the effect of the hardened layer on SCC initiation behavior. In this study, creviced bent beam (CBB) test using specimens made of Type 316L stainless steel with controlled distribution of surface work hardened layer was conducted in a simulated BWR environment in order to evaluate the effect of the controlled layer on SCC initiation behavior. The results obtained are as follows; (1) Micro intergranular SCC of low carbon stainless steel was initiated in 50 hours. (2) In this SCC test, it was found that only micro cracks whose depths were smaller than 50 μm were observed until 250 hours and cracks whose depths were larger than 50 μm were observed after 500 hours. (3) SCC was initiated preferentially on the region with high plastic strain gradient in the specimen with controlled distribution of work hardened layer. (author)

  15. MICROALLOYED STEELS FOR THE AUTOMOTIVE INDUSTRY

    Debanshu Bhattacharya

    2014-12-01

    is the so-called “3rd Generation” AHSS. These steels are designed to fill the region between the dual-phase/TRIP and the Twin Induced Plasticity (TWIP steels with very high ductility at strength levels comparable to the conventional AHSS. Enhanced Q&P steels may be one method to achieve this target. Other ideas include TRIP assisted dual phase steels, high manganese steels and carbide-free bainitic (CFB steels. Finally the post hardened steels (PHS are an important component of the strategy of future vehicles. In this paper, some of the above families of advanced formable and high strength steels with micro-alloying additions, utilized in the automotive industry will be discussed.

  16. A testing program to evaluate the effects of simulant mixed wastes on plastic transportation packaging components

    Nigrey, P.J.; Dickens, T.G.

    1997-01-01

    Based on regulatory requirements for Type A and B radioactive material packaging, a Testing Program was developed to evaluate the effects of mixed wastes on plastic materials which could be used as liners and seals in transportation containers. The plastics evaluated in this program were butadiene-acrylonitrile copolymer (Nitrile rubber), cross-linked polyethylene, epichlorohydrin, ethylene-propylene rubber (EPDM), fluorocarbons, high-density polyethylene (HDPE), butyl rubber, polypropylene, polytetrafluoroethylene, and styrene-butadiene rubber (SBR). These plastics were first screened in four simulant mixed wastes. The liner materials were screened using specific gravity measurements and seal materials by vapor transport rate (VTR) measurements. For the screening of liner materials, Kel-F, HDPE, and XLPE were found to offer the greatest resistance to the combination of radiation and chemicals. The tests also indicated that while all seal materials passed exposure to the aqueous simulant mixed waste, EPDM and SBR had the lowest VTRs. In the chlorinated hydrocarbon simulant mixed waste, only Viton passed the screening tests. In both the simulant scintillation fluid mixed waste and the ketone mixture waste, none of the seal materials met the screening criteria. Those materials which passed the screening tests were subjected to further comprehensive testing in each of the simulant wastes. The materials were exposed to four different radiation doses followed by exposure to a simulant mixed waste at three temperatures and four different exposure times (7, 14, 28, 180 days). Materials were tested by measuring specific gravity, dimensional, hardness, stress cracking, VTR, compression set, and tensile properties. The second phase of this Testing Program involving the comprehensive testing of plastic liner has been completed and for seal materials is currently in progress

  17. Distributed cerebellar plasticity implements generalized multiple-scale memory components in real-robot sensorimotor tasks

    Claudia eCasellato

    2015-02-01

    Full Text Available The cerebellum plays a crucial role in motor learning and it acts as a predictive controller. Modeling it and embedding it into sensorimotor tasks allows us to create functional links between plasticity mechanisms, neural circuits and behavioral learning. Moreover, if applied to real-time control of a neurorobot, the cerebellar model has to deal with a real noisy and changing environment, thus showing its robustness and effectiveness in learning. A biologically inspired cerebellar model with distributed plasticity, both at cortical and nuclear sites, has been used. Two cerebellum-mediated paradigms have been designed: an associative Pavlovian task and a vestibulo-ocular reflex, with multiple sessions of acquisition and extinction and with different stimuli and perturbation patterns. The cerebellar controller succeeded to generate conditioned responses and finely tuned eye movement compensation, thus reproducing human-like behaviors. Through a productive plasticity transfer from cortical to nuclear sites, the distributed cerebellar controller showed in both tasks the capability to optimize learning on multiple time-scales, to store motor memory and to effectively adapt to dynamic ranges of stimuli.

  18. Effect of SUS316L stainless steel surface conditions on the wetting of molten multi-component oxides ceramic

    Wang, Jin, E-mail: wangjinustb@gmail.com [Graduate School of Life Science and Systems Engineering, Kyushu Institute of Technology, Fukuoka, 808-0196 (Japan); Matsuda, Nozomu [Bar and Wire Product Unit, Nippon steel and Sumitomo Metal Corporation, Fukuoka, 802-8686 (Japan); Shinozaki, Nobuya [Graduate School of Life Science and Systems Engineering, Kyushu Institute of Technology, Fukuoka, 808-0196 (Japan); Miyoshi, Noriko [The Center for Instrumental Analysis, Kyushu Institute of Technology, Fukuoka, 804-8550 (Japan); Shiraishi, Takanobu [Graduate School of Biomedical Sciences, Nagasaki University, Nagasaki, 852-8588 (Japan)

    2015-02-01

    Highlights: • Multi-component oxides had a good wetting on stainless substrates with pretreatments. • Various substrates surface roughness caused the difference of final contact angles. • The wetting rate was slow on polished substrate due to the slow surface oxidation. - Abstract: A study on the effect of SUS316L stainless steel surface conditions on the wetting behavior of molten multi-component oxides ceramic was performed and aimed to contribute to the further understanding of the application of oxides ceramic in penetration treatment of stainless steel coatings and the deposition of stainless steel cermet coatings. The results show that at 1273 K, different surface pre-treatments (polishing and heating) had an important effect on the wetting behavior. The molten multi-component oxides showed good wettability on both stainless steel substrates, however, the wetting process on the polished substrate was significantly slower than that on the heated substrates. The mechanism of the interfacial reactions was discussed based on the microscopic and thermodynamic analysis, the substrates reacted with oxygen generated from the decomposition of the molten multi-component oxides and oxygen contained in the argon atmosphere, and the oxide film caused the molten multi-component oxides ceramic to spread on the substrates surfaces. For the polished substrate, more time was required for the surface oxidation to reach the surface composition of Heated-S, which resulted in relatively slow spreading and wetting rates. Moreover, the variance of the surface roughness drove the final contact angles to slightly different values following the sequence Polished-S > Heated-S.

  19. Control of activation levels to simplify waste management of fusion reactor ferritic steel components

    Wiffen, F.W.; Santoro, R.T.

    1984-01-01

    The objective of this work is to examine the restrictions placed on the composition of steels to allow simplified waste management after service in a fusion reactor first wall. Decay of steel activity within tens of years could simplify waste disposal or even permit recycle. For material recycle, N, Al, Ni, Cu, Nb, and Mo must be excluded. For shallow land burial, initial concentration limits include (in at. ppM) Ni, <20,000; Mo, <3650; N, <3650; Cu, <2400; and Nb, <1.0. Other constituents of steels will not be limited

  20. Plastic and heritable components of phenotypic variation in Nucella lapillus: an assessment using reciprocal transplant and common garden experiments.

    Pascoal, Sonia; Carvalho, Gary; Creer, Simon; Rock, Jenny; Kawaii, Kei; Mendo, Sonia; Hughes, Roger

    2012-01-01

    Assessment of plastic and heritable components of phenotypic variation is crucial for understanding the evolution of adaptive character traits in heterogeneous environments. We assessed the above in relation to adaptive shell morphology of the rocky intertidal snail Nucella lapillus by reciprocal transplantation of snails between two shores differing in wave action and rearing snails of the same provenance in a common garden. Results were compared with those reported for similar experiments conducted elsewhere. Microsatellite variation indicated limited gene flow between the populations. Intrinsic growth rate was greater in exposed-site than sheltered-site snails, but the reverse was true of absolute growth rate, suggesting heritable compensation for reduced foraging opportunity at the exposed site. Shell morphology of reciprocal transplants partially converged through plasticity toward that of native snails. Shell morphology of F(2)s in the common garden partially retained characteristics of the P-generation, suggesting genetic control. A maternal effect was revealed by greater resemblance of F(1)s than F(2)s to the P-generation. The observed synergistic effects of plastic, maternal and genetic control of shell-shape may be expected to maximise fitness when environmental characteristics become unpredictable through dispersal.

  1. Plastic and heritable components of phenotypic variation in Nucella lapillus: an assessment using reciprocal transplant and common garden experiments.

    Sonia Pascoal

    Full Text Available Assessment of plastic and heritable components of phenotypic variation is crucial for understanding the evolution of adaptive character traits in heterogeneous environments. We assessed the above in relation to adaptive shell morphology of the rocky intertidal snail Nucella lapillus by reciprocal transplantation of snails between two shores differing in wave action and rearing snails of the same provenance in a common garden. Results were compared with those reported for similar experiments conducted elsewhere. Microsatellite variation indicated limited gene flow between the populations. Intrinsic growth rate was greater in exposed-site than sheltered-site snails, but the reverse was true of absolute growth rate, suggesting heritable compensation for reduced foraging opportunity at the exposed site. Shell morphology of reciprocal transplants partially converged through plasticity toward that of native snails. Shell morphology of F(2s in the common garden partially retained characteristics of the P-generation, suggesting genetic control. A maternal effect was revealed by greater resemblance of F(1s than F(2s to the P-generation. The observed synergistic effects of plastic, maternal and genetic control of shell-shape may be expected to maximise fitness when environmental characteristics become unpredictable through dispersal.

  2. Effect of ITER components manufacturing cycle on the irradiation behaviour of 316L(N)-IG steel

    Rodchenkov, B.S.; Prokhorov, V.I.; Makarov, O.Yu.; Shamardin, V.K.; Kalinin, G.M.; Strebkov, Yu.S.; Golosov, O.A.

    2000-01-01

    The main options for the manufacturing of high heat flux (HHF) components is hot isostatic pressing (HIP) using either solid pieces or powder. There was no database on the radiation behaviour of these materials, and in particular stainless steel (SS) 316L(N)-IG with ITER components manufacturing thermal cycle. Irradiation of wrought steel, powder-HIP, solid-HIP and HIPed joints has been performed within the framework of an ITER task. Specimens cut from 316L(N)-IG plate, HIP products, and solid-HIP joints were irradiated in the SM-3 reactor in Dimitrovgrad up to 4 and 10 dpa at 175 deg. C and 265 deg. C. The paper describes the results of post-irradiation tensile and fracture toughness tests

  3. Development of technology and properties investigation of steel/bronze joints proposed for ITER HHF components manufacturing

    Kalinin, G.; Krestnikov, N.S.; Strebkov, Y.S.; Abramov, V.Y.; Gervash, A.; Mazul, I.; Zolotarev, V.B.; Fabritsiev, S.A.

    2007-01-01

    Full text of publication follows: During the development of ITER HHF components manufacturing it is necessary to provide reliable joints between heat sink material made of CuCrZr bronze and the supporting construction made of austenitic steel. Four different methods have been tried out: - Hot Isostatic Pressing (HIP), - HIP assisted brazing, - furnace assisted brazing, - Casting. The investigation of structure and properties of joints show that HIP and casting provide the better results than the other technologies. However, HIP is relatively expensive technology, and big size HIP furnace is required for the full scale components manufacturing that are not available n RF now. Therefore, casting was selected as a reference manufacturing technology for the primary wall of ITER modules n RF. The paper summarizes the results of bronze/steel joints manufacturing and investigation of their properties. (authors)

  4. Distinct molecular components for thalamic- and cortical-dependent plasticity in the lateral amygdala

    Osvaldo eMirante; Osvaldo eMirante; Federico eBrandalise; Johannes eBohacek; Johannes eBohacek; Isabelle M Mansuy; Isabelle M Mansuy

    2014-01-01

    N-methyl-D-aspartate receptor (NMDAR)-dependent long-term depression (LTD) in the lateral nucleus of the amygdala (LA) is a form of synaptic plasticity thought to be a cellular substrate for the extinction of fear memory. The LA receives converging inputs from the sensory thalamus and neocortex that are weakened following fear extinction. Combining field and patch-clamp electrophysiological recordings in mice, we show that a paired-pulse low-frequency stimulation can induce a robust LTD at th...

  5. Distinct molecular components for thalamic- and cortical-dependent plasticity in the lateral amygdala

    Mirante, Osvaldo; Brandalise, Federico; Bohacek, Johannes; Mansuy, Isabelle M

    2014-01-01

    N-methyl-D-aspartate receptor (NMDAR)-dependent long-term depression (LTD) in the lateral nucleus of the amygdala (LA) is a form of synaptic plasticity thought to be a cellular substrate for the extinction of fear memory. The LA receives converging inputs from the sensory thalamus and neocortex that are weakened following fear extinction. Combining field and patch-clamp electrophysiological recordings in mice, we show that paired-pulse low-frequency stimulation can induce a robust LTD at thal...

  6. Measurement of the components of plastic displacement gradients in three dimensions

    Fæster Nielsen, Søren; Beckmann, F.; Poulsen, H.F.

    2004-01-01

    an atomic number significantly different from that of the matrix material. The size of the marker particles can be 1-2 mum and their positions (x, y, z) are determined as a function of strain. The use of the method is demonstrated by a compression study of an aluminium specimen containing tungsten marker......A method for non-destructive characterization of plastic deformation in bulk materials is presented. The method is based on X-ray absorption contrast micro-tomography using X-rays from a synchrotron radiation source. The method can be applied to materials that contain marker particles, which have...

  7. Alumina Fiber-Reinforced 9310 Steel Metal Matrix Composite for Rotorcraft Drive System Components, Phase I

    National Aeronautics and Space Administration — AISI 9310 nickel-chromium-molybdenum alloy steel is used extensively in military helicopter rotor shafts and gears. This reliable alloy provides excellent fatigue...

  8. Optimization of injection molding process parameters for a plastic cell phone housing component

    Rajalingam, Sokkalingam; Vasant, Pandian; Khe, Cheng Seong; Merican, Zulkifli; Oo, Zeya

    2016-11-01

    To produce thin-walled plastic items, injection molding process is one of the most widely used application tools. However, to set optimal process parameters is difficult as it may cause to produce faulty items on injected mold like shrinkage. This study aims at to determine such an optimum injection molding process parameters which can reduce the fault of shrinkage on a plastic cell phone cover items. Currently used setting of machines process produced shrinkage and mis-specified length and with dimensions below the limit. Thus, for identification of optimum process parameters, maintaining closer targeted length and width setting magnitudes with minimal variations, more experiments are needed. The mold temperature, injection pressure and screw rotation speed are used as process parameters in this research. For optimal molding process parameters the Response Surface Methods (RSM) is applied. The major contributing factors influencing the responses were identified from analysis of variance (ANOVA) technique. Through verification runs it was found that the shrinkage defect can be minimized with the optimal setting found by RSM.

  9. NH3/O2 mixed gas plasmas alter the interaction of blood components with stainless steel.

    Chen, Meng; Zamora, Paul O; Peña, Louis; Som, Prantika; Osaki, Shigemasa

    2003-12-01

    Stainless steel treated with a mixed gas plasma of NH(3) plus O(2) had chemical and biologic characteristics distinct from untreated stainless steel or stainless steel treated with NH(3) or O(2) plasmas used separately. NH(3)/O(2) plasmas deposited nitrogen as both -CN (organic) and -NO (nitrate, nitrite)--materials not found on untreated stainless steel--and the contact angle changed from 44 degrees to 23 degrees. Treatment of stainless steel (and titanium) resulted in surfaces with enhanced resistance to platelet and leukocyte attachment. A gas plasma of N(2)O/O(2) also was found to reduce platelet and leukocyte attachment, suggesting that these properties may be common to surfaces coated with oxynitrites (nitrides). Upon subcutaneous implantation, no inflammation, hemolysis, or untoward thrombosis was noted in the tissue surrounding the wafers treated with the NH(3)/O(2) plasmas, although the cellular density was considerably reduced by 2 weeks after implant. Collectively, the results suggest that NH(3)/O(2) plasmas impart a unique character to stainless steel that may be useful in the construction of medical devices. Copyright 2003 Wiley Periodicals, Inc. J Biomed Mater Res 67A: 994-1000, 2003

  10. Anti-adherence potential of Enterococcus durans cells and its cell-free supernatant on plastic and stainless steel against foodborne pathogens.

    Amel, Ait Meddour; Farida, Bendali; Djamila, Sadoun

    2015-07-01

    It is demonstrated that numerous bacteria are able to attach to surfaces of equipment used for food handling or processing. In this study, a strain of Enterococcus durans, originally isolated from a milking machine surface, was firstly studied for its biofilm formation potential on plastic and stainless steel supports. The strain was found to be a biofilm producer either at 25, 30 or 37 °C on polystyrene microtitre plates, with a best adherence level observed at 25 °C. En. durans showed a strong adhesion to stainless steel AISI-304. Antibacterial and anti-adherence activities of En. durans were tested against four foodborne pathogens (Escherichia coli ATCC 25922, Staphylococcus aureus ATCC 25923, Pseudomonas aeruginosa ATCC 27853 and Listeria innocua CLIP 74915) which were shown as biofilm producers on both plastic and stainless steel. En. durans cells and cell-free culture supernatant showed a significant (P < 0.05) inhibition potential of the pathogens either on solid media or in broth co-cultures. Characterization of the antibacterial substances indicated their proteinaceous nature which assigned them most probably to bacteriocins group.

  11. Effect of initial grain size on inhomogeneous plastic deformation and twinning behavior in high manganese austenitic steel with a polycrystalline microstructure

    Ueji, R.; Tsuchida, N.; Harada, K.; Takaki, K.; Fujii, H.

    2015-08-01

    The grain size effect on the deformation twinning in a high manganese austenitic steel which is so-called TWIP (twining induced plastic deformation) steel was studied in order to understand how to control deformation twinning. The 31wt%Mn-3%Al-3% Si steel was cold rolled and annealed at various temperatures to obtain fully recrystallized structures with different mean grain sizes. These annealed sheets were examined by room temperature tensile tests at a strain rate of 10-4/s. The coarse grained sample (grain size: 49.6μm) showed many deformation twins and the deformation twinning was preferentially found in the grains in which the tensile axis is parallel near to [111]. On the other hand, the sample with finer grains (1.8 μm) had few grains with twinning even after the tensile deformation. The electron back scattering diffraction (EB SD) measurements clarified the relationship between the anisotropy of deformation twinning and that of inhomogeneous plastic deformation. Based on the EBSD analysis, the mechanism of the suppression of deformation twinning by grain refinement was discussed with the concept of the slip pattern competition between the slip system governed by a grain boundary and that activated by the macroscopic load.

  12. Austenitic stainless steels with cryogenic resistance

    Tarata, Daniela Florentina

    1999-01-01

    The most used austenitic stainless steels are alloyed with chromium and nickel and have a reduced carbon content, usually lower than 0.1 % what ensures corresponding properties for processing by plastic deformation at welding, corrosion resistance in aggressive environment and toughness at low temperatures. Steels of this kind alloyed with manganese are also used to reduce the nickel content. By alloying with manganese which is a gammageneous element one ensures the stability of austenites. Being cheaper these steels may be used extensively for components and equipment used in cryogenics field. The best results were obtained with steels of second group, AMnNi, in which the designed chemical composition was achieved, i.e. the partial replacement of nickel by manganese ensured the toughness at cryogenic temperatures. If these steels are supplementary alloyed, their strength properties may increase to the detriment of plasticity and toughness, although the cryogenic character is preserved

  13. Mutual Influence of Special Components in Baotou Steel Blast Furnace Slag on the Crystallization Behavior of Glass

    Wang, Yici; Jiang, Qi; Luo, Guoping; Yu, Wenwu; Ban, Yan

    2012-01-01

    In the process of glass-ceramics prepared with Baotou steel blast furnace slag, quartz sand, and other raw materials by melting method, the mutual influence of the special components such as CaF2, REXOY, TiO2, K2O, and Na2O in the blast furnace slag on the crystallization behavior of parent glass was investigated using differential thermal analysis (DTA) and X-ray diffraction (XRD). The results show that the special components in slag can reduce the crystallization temperature and promote cry...

  14. Definition of an instability criterion for precracked components in the elastic-plastic regime

    Kussmaul, K.; Eisele, U.; Clausmeyer, H.; Roos, E.

    1994-01-01

    By giving examples of complexly loaded large samples with dimensions similar to components, it was shown that by the indicated failure concept the maximum load of a component, even after cracking, can be quantitatively defined and utilized, provided the crack growth law for the existing multidirectional grade of the stress state is known. However, by comparing the stress states in the component with usual small-scale sample results it is possible to define the occurring failure process after crack initiation either in the form of stable crack widening or immediate instability (rupture). (orig.) [de

  15. Influence of plastic strain localization on the stress corrosion cracking of austenitic stainless steels; Influence de la localisation de la deformation plastique sur la CSC d'aciers austenitiques inoxydables

    Cisse, S.; Tanguy, B. [CEA Saclay, DEN, SEMI, 91 - Gif-sur-Yvette (France); Andrieu, E.; Laffont, L.; Lafont, M.Ch. [Universite de Toulouse. CIRIMAT, UPS/INPT/CNRS, 31 - Toulous (France)

    2010-03-15

    The authors present a research study of the role of strain localization on the irradiation-assisted stress corrosion cracking (IASCC) of vessel steel in PWR-type (pressurized water reactor) environment. They study the interaction between plasticity and intergranular corrosion and/or oxidation mechanisms in austenitic stainless steels with respect to sublayer microstructure transformations. The study is performed on three austenitic stainless grades which have not been sensitized by any specific thermal treatment: the A286 structurally hardened steel, and the 304L and 316L austenitic stainless steels

  16. Peculiar features of determination of plastic properties in bimetals

    Voronin, A.V.; Zhadan, V.T.; Osadchij, V.A.; Rumyantsev, A.V.

    1993-01-01

    Method for calculating relative elongation of sheet bimetal on the basis of data of plastic characteristics of bimetal components has been developed. Results of calculation according to suggested method differ slightly from experimental values. It was shown analytically and supported by experiments (taking St3+12Kh18N10T samples, 45+Kh12 steel as examples), that the value of bimetal area reduction coincides with the value of area reduction of less plastic component

  17. Effect of Plastic Pre-straining on Residual Stress and Composition Profiles in Low-Temperature Surface-Hardened Austenitic Stainless Steel

    Bottoli, Federico; Christiansen, Thomas Lundin; Winther, Grethe

    2016-01-01

    The present work deals with the evaluation of the residual stress profiles in expanded austenite by applying grazing incidence X-ray diffraction (GI-XRD) combined with successive sublayer removal. Annealed and deformed (εeq=0.5) samples of stable stainless steel EN 1.4369 were nitrided...... or nitrocarburized. The residual stress profiles resulting from the thermochemical low-temperature surface treatment were measured. The results indicate high-residual compressive stresses of several GPa’s in the nitrided region, while lower-compressive stresses are produced in the carburized case. Plastic...... deformation in the steel prior to thermochemical treatment has a hardly measurable influence on the nitrogen-rich zone, while it has a measurable effect on the stresses and depth of the carbon-rich zone....

  18. Aircraft Steels

    2009-02-19

    component usage. PH 13-8Mo is a precipitation-hardenable martensitic stainless steel combining excellent corrosion resistance with strength. Custom 465 is...a martensitic , age-hardenable stainless steel capable of about 1,724 MPa (250 ksi) UTS when peak-aged (H900 condition). Especially, this steel can...NOTES 14. ABSTRACT Five high strength steels (4340, 300M, AerMet 100, Ferrium S53, and Hy-Tuf) and four stainless steels (High Nitrogen, 13

  19. Experimental study and simulation of transformation induced plasticity, and multiphase behaviour of the 16MND5 vessel steel under aniso-thermal multiaxial loading

    Coret, M.

    2001-01-01

    This work deals with the aniso-thermal multiphase behaviour of the French vessel steel and more specially about the transformation plasticity in the cases of multiaxial non-proportional loadings paths. The first part of this report is devoted to the presentation of a high temperature tension-torsion experimental device enable of obtaining a large range of cooling rate. This experimental set-up is used to explore the transformation plasticity under proportional or non-proportional loading paths, during austenitic, bainitic and martensitic transformations. The results of the tests are compared to the Leblond's model. In the last part, we propose a two-scale behaviour model in which the type of each phase behaviour can be different. This meso-model is finally used to simulate two real tests on structures. (author) [fr

  20. A correlative approach to segmenting phases and ferrite morphologies in transformation-induced plasticity steel using electron back-scattering diffraction and energy dispersive X-ray spectroscopy.

    Gazder, Azdiar A; Al-Harbi, Fayez; Spanke, Hendrik Th; Mitchell, David R G; Pereloma, Elena V

    2014-12-01

    Using a combination of electron back-scattering diffraction and energy dispersive X-ray spectroscopy data, a segmentation procedure was developed to comprehensively distinguish austenite, martensite, polygonal ferrite, ferrite in granular bainite and bainitic ferrite laths in a thermo-mechanically processed low-Si, high-Al transformation-induced plasticity steel. The efficacy of the ferrite morphologies segmentation procedure was verified by transmission electron microscopy. The variation in carbon content between the ferrite in granular bainite and bainitic ferrite laths was explained on the basis of carbon partitioning during their growth. Copyright © 2014 Elsevier B.V. All rights reserved.

  1. Corrosion behavior of austenitic steels and their components in niobium-containing chloride melts

    Abramov, A. V.; Polovov, I. B.; Rebrin, O. I.; Volkovich, V. A.; Lisienko, D. G.

    2014-02-01

    The mechanism of corrosion of austenitic steels 12Kh18N10T, 10Kh17N13M2T, and 03Kh17N14M3 and metals Cr, Fe, Ni, and Mo in a NaCl-KCl-NbCl n ( n = 3.5, Nb content is 5 ± 0.1 wt %) melt at 750°C is studied. The metal and steel corrosion rates under these conditions are determined. The character of material fracture and the mechanisms of material corrosion are found.

  2. Influence of hot plastic deformation and cooling rate on martensite and bainite start temperatures in 22MnB5 steel

    Nikravesh, M.; Naderi, M.; Akbari, G.H.

    2012-01-01

    Highlights: ► Reduction of cooling rate, can cause to increase or decrease M s and M f . ► 40% hot plastic deformation hindered the martensitic transformation. ► Hot plastic deformation, caused to decrease M f and M s , while B s increased. ► The critical cooling rate increased 40 °C/s due to apply 40% hot deformation. - Abstract: During hot stamping process, hot forming, cooling and phase transformations are performed in a single step. As a matter of fact, multifunctional phenomena happen and affect each other. Among these phenomena, martensitic and bainitic transformations have the greatest importance. In the current research, the start temperatures of martensite and bainite of 22MnB5 boron steel have been measured in undeformed and 40% deformed conditions, and in various cooling rates from 0.4 °C/s to 100 °C/s by means of deformation dilatometer. It is concluded that, reduction of cooling rate, could bring about an increase or decrease in M s and M f , depending on other phases formation before martensite. Also, hot plastic deformation, hindered the martensitic transformation and decreased M f and M s especially at lower cooling rates, while B s increased. Furthermore, the critical cooling rate, increased about 40 °C/s by applying 40% hot plastic deformation.

  3. An application of the recrystallization method for the observation of plastic strain distribution around SCC cracks in sensitized SUS 304 stainless steels

    Tokiwai, Moriyasu

    1981-01-01

    Various types of stress corrosion cracking (SCC) testing methods have been developed since the SCC was discovered in type 304 stainless steel of BWR cooling pipes. With regard to the countermeasures for SCC, it is essential to evaluate the SCC susceptibility under the simulated or accelerated testing conditions. Among various acceleration SCC tests, the slow strain rate technique (SSRT) test has been used most widely. The SCC susceptibility, in almost cases, has been evaluated not on the base of the crack behavior but of the reduction of stress or strain under the corrosive environment. It is well known that the intensively deformed zone (plastic zone) is formed at the crack tip in fatigue and creep phenomena, but such plastic zone related with the resistance of crack extention has not been studied in SCC phenomenon. The objective of this study is to confirm the existence of the plastic zone at tips of SCC cracks by the application of the recrystallization method. The shape and the distribution of the plastic zone was measured by use of optical and scanning electron microscope in sensitized specimens SSRT tested in high temperature water containing various concentrations of dissolved oxygen. Results obtained are discussed in relation to the susceptibility of SCC. (author)

  4. Effect of cyclic plastic pre-strain on low cycle fatigue life

    Kanno, Satoshi; Nakane, Motoki; Yorikawa, Morio; Takagi, Yoshio

    2010-01-01

    In order to evaluate structural integrity of nuclear components subjected large seismic load which produce locally plastic strain, low cycle fatigue life was examined using cyclic plastic pre-strained materials of austenitic steel (SUS316, SUS316L, SUS304TP: JIS (Japanese Industrial Standards)) and ferritic steel (SFVQ1A, STS480, STPT410, SFVC2B, SS400: JIS). It was not found that cyclic plastic pre-strain up to range of 16%, 2.5 times affected on low cycle fatigue life. The validity of existing procedure of fatigue life estimation based on usage factor was confirmed when large seismic load brought nuclear materials cyclic plastic strain. (author)

  5. Effect of dynamic plastic deformation on microstructure and annealing behaviour of modified 9Cr-1Mo steel

    Zhang, Zhenbo; Mishin, Oleg V.; Tao, N. R.

    2015-01-01

    after quasi- static compression. The microstructure after dynamic plastic deformation is however less stable than the microstructure after quasi- static compression. Annealing at 675 and 700 degrees C leads to structural coarsening and recrystallisation in each sample, but with recrystallisation...... occurring faster in the sample annealed after dynamic plastic deformation. The lower thermal stability of the microstructure produced by dynamic plastic deformation is attributed to a higher driving force for recrystallisation in the dynamically deformed material....

  6. Ductile austenitic steel for fuel cans and core components of sodium cooled reactors

    Schaefer, L.

    1995-01-01

    Two austenitic steel melts of a new composition have been studied after irradiation in the PFR fast neutron flux, in the BR2 reactor, and in the Harwell V.E. Cyclotron. The investigations were focussed on helium embrittlement and irradiation induced swelling. (orig.)

  7. Effect of metal surface composition on deposition behavior of stainless steel component dissolved in liquid sodium

    Yokota, Norikatsu; Shimoyashiki, Shigehiro

    1988-01-01

    Deposition behavior of corrosion products has been investigated to clarify the effect of metal surface composition on the deposition process in liquid sodium. For the study a sodium loop made of Type 304 stainless steel was employed. Deposition test pieces, which were Type 304 stainless steel, iron, nickel or Inconel 718, were immersed in the sodium pool of the test pot. Corrosion test pieces, which were Type 304 stainless steel, 50 at% Fe-50 at%Mn and Inconel 718, were set in a heater pin assembly along the axial direction of the heater pin surface. Sodium temperatures at the outlet and inlet of the heater pin assembly were controlled at 943 and 833 K, respectively. Sodium was purified at a cold trap temperature of 393 K and the deposition test was carried out for 4.3 x 10 2 - 2.9 x 10 4 ks. Several crystallized particles were observed on the surface of the deposition test pieces. The particles had compositions and crystal structures which depended on both the composition of deposition test pieces and the concentration of iron and manganese in sodium. Only iron-rich particles having a polyhedral shape deposited on the iron surface. Two types of particles, iron-rich α-phase and γ-phase with nearly the same composition as stainless steel, were deposited on Type 304 stainless steel. A Ni-Mn alloy was deposited on the nickel surface in the case of a higher concentration of manganese in sodium. On the other hand, for a lower manganese concentration, a Fe-Ni alloy was precipitated on the nickel surface. Particles deposited on nickel had a γ-phase crystal structure similar to the deposition test piece of nickel. Hence, the deposition process can be explained as follows: Corrosion products in liquid sodium were deposited on the metal surface by forming a metal alloy selectively with elements of the metal surface. (author)

  8. Effect of Continuous Galvanizing Heat Treatments on the Microstructure and Mechanical Properties of High Al-Low Si Transformation Induced Plasticity Steels

    Bellhouse, E. M.; McDermid, J. R.

    2010-02-01

    Heat treatments were performed using an isothermal bainitic transformation (IBT) temperature compatible with continuous hot-dip galvanizing on two high Al-low Si transformation induced plasticity (TRIP)-assisted steels. Both steels had 0.2 wt pct C and 1.5 wt pct Mn; one had 1.5 wt pct Al and the other had 1 wt pct Al and 0.5 wt pct Si. Two different intercritical annealing (IA) temperatures were used, resulting in intercritical microstructures of 50 pct ferrite (α)-50 pct austenite (γ) and 65 pct α-35 pct γ. Using the IBT temperature of 465 °C, five IBT times were tested: 4, 30, 60, 90, and 120 seconds. Increasing the IBT time resulted in a decrease in the ultimate tensile strength (UTS) and an increase in the uniform elongation, yield strength, and yield point elongation. The uniform elongation was higher when using the 50 pct α-50 pct γ IA temperature when compared to the 65 pct α-35 pct γ IA temperature. The best combinations of strength and ductility and their corresponding heat treatments were as follows: a tensile strength of 895 MPa and uniform elongation of 0.26 for the 1.5 pct Al TRIP steel at the 50 pct γ IA temperature and 90-second IBT time; a tensile strength of 880 MPa and uniform elongation of 0.27 for the 1.5 pct Al TRIP steel at the 50 pct γ IA temperature and 120-second IBT time; and a tensile strength of 1009 MPa and uniform elongation of 0.22 for the 1 pct Al-0.5 pct Si TRIP steel at the 50 pct γ IA temperature and 120-second IBT time.

  9. Interlocking multi-material components made of structured steel sheets and high-pressure die cast aluminium

    Senge, S.; Brachmann, J.; Hirt, G.; Bührig-Polaczek, A.

    2017-10-01

    Lightweight design is a major driving force of innovation, especially in the automotive industry. Using hybrid components made of two or more different materials is one approach to reduce the vehicles weight and decrease fuel consumption. As a possible way to increase the stiffness of multi-material components, this paper presents a process chain to produce such components made of steel sheets and high-pressure die cast aluminium. Prior to the casting sequence the steel sheets are structured in a modified rolling process which enables continuous interlocking with the aluminium. Two structures manufactured by this rolling process are tested. The first one is a channel like structure and the second one is a channel like structure with undercuts. These undercuts enable the formation of small anchors when the molten aluminium fills them. The correlation between thickness reduction during rolling and the shape of the resulting structure was evaluated for both structures. It can be stated that channels with a depth of up to 0.5 mm and a width of 1 mm could be created. Undercuts with different size depending on the thickness reduction could be realised. Subsequent aluminium high-pressure die casting experiments were performed to determine if the surface structure can be filled gap-free with molten aluminium during the casting sequence and if a gap-free connection can be achieved after contraction of the aluminium. The casting experiments showed that both structures could be filled during the high-pressure die casting. The channel like structure results in a gap between steel and aluminium after contraction of the cast metal whereas the structure with undercuts leads to a good interlocking resulting in a gap-free connection.

  10. An introduction to the PISC II project - programme for the inspection of steel components

    Nichols, R.; McDonald, N.R.

    1987-01-01

    The paper describes the work of the Plate Inspection Steering Committee (PISC) on the non-destructive examination of reactor pressure vessel steels. A description is given of the PISC I exercise on flaw measurements in test plates, including the PISC procedure and the alternative procedures in the PISC I exercise. The motivation for a PISC II programme is described, together with the objectives and terms of reference of PISC II. (U.K.)

  11. Validation of software components for the prediction of irradiation-induced damage of RPV steel

    Bergner, Frank; Birkenheuer, Uwe; Ulbricht, Andreas

    2010-04-01

    The modelling of irradiation-induced damage of RPV steels from primary cascades up to the change of mechanical properties bridging length scales from the atomic level up to the macro-scale and time scales up to years contributes essentially to an improved understanding of the phenomenon of neutron embrittlement. In future modelling may become a constituent of the procedure to evaluate RPV safety. The selected two-step approach is based upon the coupling of a rate-theory module aimed at simulating the evolution of the size distribution of defect-solute clusters with a hardening module aimed at predicting the yield stress increase. The scope of the investigation consists in the development and validation of corresponding numerical tools. In order to validate these tools, the output of representative simulations is compared with results from small-angle neutron scattering experiments and tensile tests performed for neutron-irradiated RPV steels. Using the developed rate-theory module it is possible to simulate the evolution of size, concentration and composition of mixed Cu-vacancy clusters over the relevant ranges of size up to 10.000 atoms and time up to tens of years. The connection between the rate-theory model and hardening is based upon both the mean spacing and the strength of obstacles for dislocation glide. As a result of the validation procedure of the numerical tools, we have found that essential trends of the irradiation-induced yield stress increase of Cu-bearing and low-Cu RPV steels are displayed correctly. First ideas on how to take into account the effect of Ni on both cluster evolution and hardening are worked out.

  12. Field Evaluations of Low-Frequency SAFT-UT on Cast Stainless Steel and Dissimilar Metal Weld Components

    Diaz, Aaron A.; Harris, R. V.; Doctor, Steven R.

    2008-11-01

    This report documents work performed at the Pacific Northwest National Laboratory (PNNL) in Richland, Washington, and at the Electric Power Research Institute's (EPRI) Nondestructive Examination (NDE) Center in Charlotte, North Carolina, on evalutating a low frequency ultrasonic inspection technique used for examination of cast stainless steel (CSS) and dissimilar metal (DMW) reactor piping components. The technique uses a zone-focused, multi-incident angle, low frequency (250-450 kHz) inspection protocol coupled with the synthetic aperture focusing technique (SAFT). The primary focus of this work is to provide information to the United States Nuclear Regulatory Commission on the utility, effectiveness and reliability of ultrasonic testing (UT) inspection techniques as related to the inservice ultrasonic inspection of coarse grained primary piping components in pressurized water reactors (PWRs).

  13. Mechanisms of plastic deformation in highly cross-linked UHMWPE for total hip components--the molecular physics viewpoint.

    Takahashi, Yasuhito; Shishido, Takaaki; Yamamoto, Kengo; Masaoka, Toshinori; Kubo, Kosuke; Tateiwa, Toshiyuki; Pezzotti, Giuseppe

    2015-02-01

    Plastic deformation is an unavoidable event in biomedical polymeric implants for load-bearing application during long-term in-vivo service life, which involves a mass transfer process, irreversible chain motion, and molecular reorganization. Deformation-induced microstructural alterations greatly affect mechanical properties and durability of implant devices. The present research focused on evaluating, from a molecular physics viewpoint, the impact of externally applied strain (or stress) in ultra-high molecular weight polyethylene (UHMWPE) prostheses, subjected to radiation cross-linking and subsequent remelting for application in total hip arthroplasty (THA). Two different types of commercial acetabular liners, which belong to the first-generation highly cross-linked UHMWPE (HXLPE), were investigated by means of confocal/polarized Raman microprobe spectroscopy. The amount of crystalline region and the spatial distribution of molecular chain orientation were quantitatively analyzed according to a combined theory including Raman selection rules for the polyethylene orthorhombic structure and the orientation distribution function (ODF) statistical approach. The structurally important finding was that pronounced recrystallization and molecular reorientation increasingly appeared in the near-surface regions of HXLPE liners with increasing the amount of plastic (compressive) deformation stored in the microstructure. Such molecular rearrangements, occurred in response to external strains, locally increase surface cross-shear (CS) stresses, which in turn trigger microscopic wear processes in HXLPE acetabular liners. Thus, on the basis of the results obtained at the molecular scale, we emphasize here the importance of minimizing the development of irrecoverable deformation strain in order to retain the pristine and intrinsically high wear performance of HXLPE components. Copyright © 2014 Elsevier Ltd. All rights reserved.

  14. Description of creep-plasticity interaction with non-unified constitutive equations: Application to an austenitic stainless steel

    Contesti, E.; Cailletaud, G.

    1989-01-01

    We present constitutive equations able to account for time independent plasticity together with creep and creep-plasticity interaction. A classical decomposition of the inelastic strain into a time independent plastic strain and a time dependent viscoplastic part is assumed. The coupling between both deformation modes (i.e. creep and plasticity) is obtained through an interaction between the plastic and viscoplastic state variables. In a first part, the capabilities of the model are described, and qualitative identifications are given in order to characterize the behaviour of the model. The practical applicability of the model is then tested, mainly using test results from the literature, but also specific data including creep, relaxation and tensile tests with various loading rates, as reported in the paper. The model is found able to discriminate between the increase of hardening produced by plasticity or creep. The effect of the loading rate on the subsequent amount of relaxation is correctly described and a good general agreement is observed between experiment and model predictions, even for complex loading paths (monotonic with temporary unloading periods, multiaxial loading paths in the stress space). (orig.)

  15. Design and fabrication of stainless steel components for long life of spent fuel reprocessing plants

    Natarajan, R.; Ramkumar, P.; Sundararaman, V.; Kamachi Mudali, U.; Baldev Raj; Shanmugam, K.

    2010-01-01

    Reprocessing of spent nuclear fuels based on the PUREX process is the proven process with many commercial plants operating satisfactorily worldwide. The process medium being nitric acid, austenitic stainless steel is the material of construction as it is the best commercially available material for meeting the conditions in the reprocessing plants. Because of the high radiation fields, contact maintenance of equipment and systems of these plants are very time consuming and costly unlike other chemical process plants. Though the plants constructed in the early years required extensive shut downs for replacement of equipment and systems within the first fifteen years of operation itself, development in the field of stainless steel metallurgy and fabrication techniques have made it possible to design the present day plants for an operating life period of forty years. A review of the operational experience of the PUREX process based aqueous reprocessing plants has been made in this paper and reveals that life limiting failures of equipment and systems are mainly due to corrosion while a few are due to stresses. Presently there are no standards for design specification of materials and fabrication of reprocessing plants like the nuclear power plants, where well laid down ASTM and ASME codes and standards are available which are based on the large scale operational feedbacks on pressure vessels for conventional and nuclear industries. (author)

  16. Statistical properties of material strength for reliability evaluation of components of fast reactors. Austenitic stainless steels

    Takaya, Shigeru; Sasaki, Naoto; Tomobe, Masato

    2015-03-01

    Many efforts have been made to implement the System Based Code concept of which objective is to optimize margins dispersed in several codes and standards. Failure probability is expected to be a promising quantitative index for optimization of margins, and statistical information for random variables is needed to evaluate failure probability. Material strength like tensile strength is an important random variable, but the statistical information has not been provided enough yet. In this report, statistical properties of material strength such as creep rupture time, steady creep strain rate, yield stress, tensile stress, flow stress, fatigue life and cyclic stress-strain curve, were estimated for SUS304 and 316FR steel, which are typical structural materials for fast reactors. Other austenitic stainless steels like SUS316 were also used for statistical estimation of some material properties such as fatigue life. These materials are registered in the JSME code of design and construction of fast reactors, so test data used for developing the code were used as much as possible in this report. (author)

  17. Fatigue assessment for selected connections of structural steel bridge components using the finite elements method

    Śledziewski, Krzysztof

    2018-01-01

    Material fatigue it is one of the most frequent causes of steel bridge failures, particularly the bridges already existing. Thus, the procedure of fatigue life assessment is one of the most relevant procedures in a comprehensive assessment of load-carrying capacity and service life of the structure. A reliable assessment of the fatigue life is predominantly decisive for estimation of the remaining service life. Hitherto, calculation methods of welded joints took into account only stresses occurring in cross sections of whole elements and did not take into account stress concentration occurring in the vicinity of the weld, caused by geometrical aspects of the detail. At present, use of the Finite Element Analysis, makes possible looking for more accurate approach to the fatigue design of steel structures. The method of geometrical stresses is just such approach which is based on definition of stresses which take into account geometry of the detail. The study presents fatigue assessment of a representative type of welded joint in welded bridge structures. The testing covered longitudinal attachments. The main analyses were carried out on the basis of FEM and the method of local stresses, so-called "hot-spot" stresses. The obtained values of stresses were compared with the values obtained in accordance with the method of nominal stress.

  18. Influence of hot plastic deformation and cooling rate on martensite and bainite start temperatures in 22MnB5 steel

    Nikravesh, M., E-mail: nikravesh@yahoo.com [Department of Material Science and Engineering, Shahid Bahonar University, Kerman (Iran, Islamic Republic of); Naderi, M. [Department of Mining and Metallurgy, Amirkabir University of Technology, Tehran (Iran, Islamic Republic of); Akbari, G.H. [Department of Material Science and Engineering, Shahid Bahonar University, Kerman (Iran, Islamic Republic of)

    2012-04-01

    Highlights: Black-Right-Pointing-Pointer Reduction of cooling rate, can cause to increase or decrease M{sub s} and M{sub f}. Black-Right-Pointing-Pointer 40% hot plastic deformation hindered the martensitic transformation. Black-Right-Pointing-Pointer Hot plastic deformation, caused to decrease M{sub f} and M{sub s}, while B{sub s} increased. Black-Right-Pointing-Pointer The critical cooling rate increased 40 Degree-Sign C/s due to apply 40% hot deformation. - Abstract: During hot stamping process, hot forming, cooling and phase transformations are performed in a single step. As a matter of fact, multifunctional phenomena happen and affect each other. Among these phenomena, martensitic and bainitic transformations have the greatest importance. In the current research, the start temperatures of martensite and bainite of 22MnB5 boron steel have been measured in undeformed and 40% deformed conditions, and in various cooling rates from 0.4 Degree-Sign C/s to 100 Degree-Sign C/s by means of deformation dilatometer. It is concluded that, reduction of cooling rate, could bring about an increase or decrease in M{sub s} and M{sub f}, depending on other phases formation before martensite. Also, hot plastic deformation, hindered the martensitic transformation and decreased M{sub f} and M{sub s} especially at lower cooling rates, while B{sub s} increased. Furthermore, the critical cooling rate, increased about 40 Degree-Sign C/s by applying 40% hot plastic deformation.

  19. An inverse method based on finite element model to derive the plastic flow properties from non-standard tensile specimens of Eurofer97 steel

    S. Knitel

    2016-12-01

    Full Text Available A new inverse method was developed to derive the plastic flow properties of non-standard disk tensile specimens, which were so designed to fit irradiation rods used for spallation irradiations in SINQ (Schweizer Spallations Neutronen Quelle target at Paul Scherrer Institute. The inverse method, which makes use of MATLAB and the finite element code ABAQUS, is based upon the reconstruction of the load-displacement curve by a succession of connected small linear segments. To do so, the experimental engineering stress/strain curve is divided into an elastic and a plastic section, and the plastic section is further divided into small segments. Each segment is then used to determine an associated pair of true stress/plastic strain values, representing the constitutive behavior. The main advantage of the method is that it does not rely on a hypothetic analytical expression of the constitutive behavior. To account for the stress/strain gradients that develop in the non-standard specimen, the stress and strain were weighted over the volume of the deforming elements. The method was validated with tensile tests carried out at room temperature on non-standard flat disk tensile specimens as well as on standard cylindrical specimens made of the reduced-activation tempered martensitic steel Eurofer97. While both specimen geometries presented a significant difference in terms of deformation localization during necking, the same true stress/strain curve was deduced from the inverse method. The potential and usefulness of the inverse method is outlined for irradiated materials that suffer from a large uniform elongation reduction.

  20. PLASTIC DEFORMATION ON THE MACHINED SURFACE OF STEEL Cr20Ni10MoTi AT DRILLING

    Jozef Jurko

    2009-07-01

    Full Text Available Information about material machinability is very important for the machining technology. Precise and reliable information on the machinability of a material before it enters the machining process is a necessity, and this brings the verification of technological methods in practice. This article presents the conclusions of machinability tests on austenitic stainless steel according to EN-EU (ISO: steel Cr20Ni10MoTi. This article presents the conclusions of VEGA grant agency at the Ministry of Education SR for supporting research work and co-financing the projects: Grant work #01/3173/2006 with the title „Experimental investigation of cutting zones in drilled and milled stainless steels

  1. Effect of component's geometry on the plasma nitriding behavior of AISI 4340 steel

    Asadi, Z. Soltani; Mahboubi, F.

    2012-01-01

    Highlights: → The thickness of the compound layer increases with increasing in temperature and groove width. → Surface layer at the remote regions from the edge is thinner than that of closer regions. → The hardness and the case depth of the nitrided layer increase with increasing the width of the groove. → Intensity of ε phase increases with increasing the width of the groove in both methods. → The ASPN specimens are covered by hexagonal particles and for the CPN by cauliflower shape nitrides. -- Abstract: The main aim of this work was to investigate the effect of the sample geometry on properties of the conventional plasma nitrided (CPN) and active screen plasma nitrided (ASPN) steel. Sample assemblies consisting of rectangular grooved steel blocks with different groove dimensions of 2, 4, 6, 8 and 10 (W) x 40 (H) x 20 (L) mm 3 and AISI 4340 steel plates (substrates) with dimensions of 10 x 40 x 60 mm 3 , to serve as groove cover, were prepared. The sample assemblies were conventional and active screen plasma nitrided under the gas mixture of 75%N 2 + 25%H 2 , at temperatures of 500 o C and 540 o C, pressure of 4 torr, for 5 h. Properties of the nitrided substrates were investigated by evaluating compound layer thickness, case depth, phase composition and hardness profile. Results of the experiments showed that the thickness of the compound layer, hardness and nitrided case depth increased with increasing the width of the groove for both methods. Also, in each sample, nitrogen atoms penetrated more deeply in the regions of the groove closer to the edge. Hallow cathode effect occurred at the sample with 2 mm width groove, in the CPN method, leading to the overheating of the sample. In ASPN, the hardness and the nitrided case depth are lower in comparison with CPN. The surface morphology of the CPN treated samples consists of cauliflower shape surface nitrides while the surface of the AS plasma nitrided samples are covered by the hexagonal particles with

  2. Development and testing of an electrochemical separation process for cutting activated steel components

    Stang, W.; Fischer, A.; Pott, P.

    1991-01-01

    Electrochemical decontamination has a great importance for the decommissioning works at KRB A. By this method the metal surface is slightly removed due to a galvanic process in an electrolytic solution. Using the same principle it is also possible to remove material locally (ECM-technique). Many advantages of this method indicated that it could be used for cutting activated steel during decommissioning of nuclear power plants. In the frame of this research contract, experiments with non-active material from a reactor pressure vessel were investigated. The essential results demonstrated - which procedures and cathodes are suitable for high cutting velocities - and which amount of sludge (waste) will be produced in the electrolyte. The research programme has been carried out in cooperation with AEG-Elotherm, Remscheid. The test facility, the execution as well as the evaluation of the experiments were made by AEG-Elotherm

  3. Evaluation of impacts of stress triaxiality on plastic deformability of RAFM steel using various types of tensile specimen

    Kato, Taichiro, E-mail: kato.taichiro@jaea.go.jp [Japan Atomic Energy Agency, 2-166, Obuchi-omotedate, Rokkasho, Aomori 039-3212 (Japan); Ohata, Mitsuru [Osaka University, 2-1, Yamada-Oka, Suita, Osaka 565-0871 (Japan); Nogami, Shuhei [Tohoku University, 6-6-01-2, Aramaki-aza-Aoba, Aoba-ku, Sendai, Miyagi 980-8579 (Japan); Tanigawa, Hiroyasu [Japan Atomic Energy Agency, 2-166, Obuchi-omotedate, Rokkasho, Aomori 039-3212 (Japan)

    2016-11-01

    Highlights: • The fracture ductility is lower as the stress triaxiality is higher. • Voids of the interrupted RB1 specimen were observed along grain boundaries and expanded parallel to the tensile axis. • Voids of interrupted R0.2 specimen were rounded shape than those of RB1. • The fracture surface of specimens were observed the elongated and the equiaxed dimples. • The decrease of plastic deformability of the notched specimen was caused by the process of voids formation and crack growth due to the effect of plastic constraint of the notch. - Abstract: A case study on a fusion blanket design such as DEMO indicated that there could be some sections with high stress triaxiality, a parameter to evaluate the magnitude of plastic constraint, in the case of plasma disruption or coolant loss accident. Therefore, it is necessary to accurately understand the ductility loss limit of structural material in order to conduct the structural design assessment of the irradiated and embrittled fusion reactor blanket. Tensile tests were conducted by using three kinds of tensile specimen shapes to investigate of the plastic deformability of F82H. From the results, the fracture ductility is lower as the stress triaxiality is higher. Voids of the interrupted RB1 specimen were observed along grain boundaries and expanded parallel to the tensile axis. That of interrupted R0.2 specimen was rounded shape compared with those of RB1. The fracture surface of RB1 and R0.2 specimens were observed the elongated dimples and the equiaxed dimples without so much elongation, respectively. It is considered that the decrease of plastic deformability for the notched specimen was caused by the process of voids formation and crack growth due to the effect of plastic constraint of the notch.

  4. Cyclic plasticity and lifetime of the nickel-based Alloy C-263: Experiments, models and component simulation

    Maier G.

    2014-01-01

    Full Text Available The present work deals with the thermomechanical fatigue and low-cycle fatigue behavior of C-263 in two different material conditions. Microstructural characteristics and fracture modes are investigated with light and electron microscopy. The experimental results indicate that viscoplastic deformations depend on the heat treatment or rather on the current state of the microstructure. The measured data are used to adjust the parameters of a Chaboche type model and a fracture-mechanics based model for fatigue lifetime prediction. The Chaboche model is able to describe the essential phenomena of time and temperature dependent cyclic plasticity including the complex cyclic hardening during thermo-cyclic loading of both material conditions with a unique set of material parameters. This could be achieved by including an additional internal variable into the Chaboche model which accounts for changes in the precipitation microstructure during high temperature loading. Furthermore, the proposed lifetime model is well suited for a common fatigue life prediction of both investigated heats. The deformation and lifetime models are implemented into a user defined material routine. In this work, the material routine is applied for the lifetime prediction of a critical power plant component using the finite element method.

  5. Development of a three dimensional elastic plastic analysis system for the integrity evaluation of nuclear power plant components

    Huh, Nam Su; Im, Chang Ju; Kim, Young Jin; Pyo, Chang Ryul; Park, Chi Yong

    2000-01-01

    In order to evaluate the integrity of nuclear power plant components, the analysis based on fracture mechanics is crucial. For this purpose, finite element method is popularly used to obtain J-integral. However, it is time consuming to design the finite element model of a cracked structure. Also, the J-integral should by verified by alternative methods since it may differ depending on the calculation method. The objective of this paper is to develop a three-dimensional elastic-plastic J-integral analysis system which is named as EPAS program. The EPAS program consists of an automatic mesh generator for a through-wall crack and a surface crack, a solver based on ABAQUS program, and a J-integral calculation program which provides DI (Domain Integral) and EDI (Equivalent Domain Integral) based J-integral calculation. Using the EPAS program, an optimized finite element model for a cracked structure can be generated and corresponding J-integral can be obtained subsequently

  6. Fatigue assessment of laserbeam welded PM steel components by the notch stress approach

    Waterkotte, R. [Schaeffler Technologies GmbH and Co. KG, Herzogenaurach (Germany); Sonsino, C.M. [Fraunhofer Institute for Structural Durability and System Reliability LBF, Darmstadt (Germany); Baumgartner, J.

    2011-10-15

    The local fatigue strength of a laserbeam weld of a complex engine component, which joins a PM with a formed sheet component, was assessed by the notch stress concept with the fictitious reference radius of r{sub ref}= 0.05 mm. First, simplified specimens, following the main geometric dimensions of the parts, were manufactured. On these specimens the fatigue strength was identified by tests and the notch stresses calculated by finite element analysis. Based on these results a design SN-curve was derived to assess the fatigue strength of the engine component. The numerical assessment of the welded joint was verified by proof tests with the component. The assessment could be improved by considering statistical and stress gradient dependent size effects according to the concept of the highly stressed volume. (Copyright copyright 2011 WILEY-VCH Verlag GmbH and Co. KGaA, Weinheim)

  7. Monitoring of surface-fatigue crack propagation in a welded steel angle structure using guided waves and principal component analysis

    Lu, Mingyu; Qu, Yongwei; Lu, Ye; Ye, Lin; Zhou, Limin; Su, Zhongqing

    2012-04-01

    An experimental study is reported in this paper demonstrating monitoring of surface-fatigue crack propagation in a welded steel angle structure using Lamb waves generated by an active piezoceramic transducer (PZT) network which was freely surface-mounted for each PZT transducer to serve as either actuator or sensor. The fatigue crack was initiated and propagated in welding zone of a steel angle structure by three-point bending fatigue tests. Instead of directly comparing changes between a series of specific signal segments such as S0 and A0 wave modes scattered from fatigue crack tips, a variety of signal statistical parameters representing five different structural status obtained from marginal spectrum in Hilbert-huang transform (HHT), indicating energy progressive distribution along time period in the frequency domain including all wave modes of one wave signal were employed to classify and distinguish different structural conditions due to fatigue crack initiation and propagation with the combination of using principal component analysis (PCA). Results show that PCA based on marginal spectrum is effective and sensitive for monitoring the growth of fatigue crack although the received signals are extremely complicated due to wave scattered from weld, multi-boundaries, notch and fatigue crack. More importantly, this method indicates good potential for identification of integrity status of complicated structures which cause uncertain wave patterns and ambiguous sensor network arrangement.

  8. Modelling of stresses generated in steels by phase transformations

    Dudek, K.; Glowacki, M.; Pietrzyk, M.

    1999-01-01

    Numerical model describing stresses arising during phase transformations in steels products is presented. The full model consists of three components. The first component uses finite element solution of Fourier equation for an evaluation of the temperature field inside the sample. The second component predicts kinetics of phase transformation occurring during cooling of steel products. Coupling of these two components allows prediction of structure and properties of final products at room temperature. The third component uses elastic-plastic finite element model for prediction of stresses caused by non-uniform temperatures and by changes of volume during transformations. Typical results of simulations performed for cooling of rails after hot rolling are presented. (author)

  9. Interpretation of quasi-static and dynamic tensile behavior by digital image correlation technique in TWinning Induced Plasticity (TWIP) and low-carbon steel sheets

    Kang, Minju; Park, Jaeyeong; Sohn, Seok Su; Kim, Hyoung Seop [Center for Advanced Aerospace Materials, Pohang University of Science and Technology, Pohang 790-784 (Korea, Republic of); Kim, Nack J. [Graduate Institute of Ferrous Technology, Pohang University of Science and Technology, Pohang 790-784 (Korea, Republic of); Lee, Sunghak, E-mail: shlee@postech.ac.kr [Center for Advanced Aerospace Materials, Pohang University of Science and Technology, Pohang 790-784 (Korea, Republic of)

    2017-05-02

    In this study, dynamic tensile tests were conducted on TWinning Induced Plasticity (TWIP) and low-carbon (LC) steel sheets at a strain rate of 1500–2000/s by using a split Hopkinson tensile bar, and deformation mechanisms related with improvement of dynamic tensile properties were investigated by a digital image correlation (DIC) technique. The dynamic tensile strength was higher than the quasi-static tensile strength in both TWIP and LC sheets, while the dynamic elongation was same to the quasi-static elongation in the TWIP sheet and was much lower than the quasi-static elongation in the LC sheet. According to the DIC results of the dynamically tensioned TWIP sheet, the homogeneous deformation occurred before the necking at the strain of 47.4%. This indicated that the dynamic deformation processes were almost similar to the quasi-static ones as the TWIP sheet was homogeneously deformed in the initial and intermediate deformation stages. This could be explained by deformation mechanisms including twinning, in consideration of favorable effect of increased twinning on tensile properties under the dynamic loading. On the other hand, the dynamically tensioned LC sheet was rapidly deformed and fractured as the necking was intensified in a narrow strain-concentrated region. The present DIC technique is an outstanding method for detailed dynamic deformation analyses, and provides an important idea for practical safety analyses of automotive steel sheets.

  10. Metallographic approach to the damage of austenitic stainless steels under plastic fatigue or under creep: description and physical interpretation of fatigue-creep-oxidation interactions

    Levaillant, Christophe

    1984-01-01

    This research thesis reports the study of interactions between fatigue, creep and oxidation in austenitic stainless steels which are to be used in the construction of fast breeder reactors. This study is addressed by means of low cycle plastic fatigue test with imposed strain, performed at 600 C with tensile relaxation hold times which may reach 24 hours. Continuous fatigue tests (without hold time) and pure creep tests have also been performed to define 'pure' fatigue damages and 'pure' creep damages. Two grades of Z3 CND 17-13 steel have been studied. Thus fracture mechanisms, crack initiation and propagation, and crack kinetic propagation have been studied. Metallographic measurements of damage have been performed. Damage types have been identified: propagation of cracks initiated at the surface, and intergranular de-cohesion within the material. An approximate modelling is proposed, as well as a critical comparison of various published models of fatigue-creep interaction. In order to predict structure lifetime, a new test methodology is proposed, based on experimental results

  11. Advanced cold rolled steels for automotive applications

    Hofmann, Harald; Mattissen, Dorothea; Schaumann, Thomas Wilhelm [ThyssenKrupp Steel AG, Center of Materials Excellence, Dortmund (Germany)

    2009-01-15

    Advanced high-strength steels offer a great potential for the further development of automobile bodies-in-white due to their combined mechanical properties of high formability and strength. They represent the first choice in material selection for strength and crash-relevant parts with challenging geometries. The intensive development of multiphase steels by ThyssenKrupp Steel has led to hot dip galvanizing concepts with an outstanding forming potential. Hot rolled, hot dip galvanized complex-phase steels are currently produced in addition to cold rolled dual phase (DP) and retained austenite (RA) or transformation induced plasticity (TRIP) steels. New continuously annealed grades of steel are being developed with tensile strength levels of up to 1000 MPa in combination with sufficient ductility for the high demands of structural automobile components. These steels make use of the classic advantages of microalloying as well as the principles of DP steels and RA / TRIP steels. Further improvement of properties will be reached by the new class of high manganese alloyed steels. (orig.)

  12. LongerLife products increase the sustainability. Is corrosion protection ecologically useful for steel components?; LongerLife-Produkte erhoehen die Nachhaltigkeit. Ist Korrosionsschutz von Stahlbauteilen oekologisch sinnvoll?

    Rogall, Armin Dietmar [Fachhochschule Dortmund (Germany). Fachbereich Architektur

    2011-07-01

    The installation of hot-dip galvanized construction units means sustainable acting. Since corrosion protection by hot-dip galvanizing can be particularly named sustainable due to its longevity, its environmental careful production, its recycling ability and life extension of steel components. Particularly the reduction of the maintenance cycles and utilization costs accompanying with a slightly higher initial investment makes the hot-dip galvanizing a sustainable system. Steel components which are treated with galvanization and colour coating, have a maintenance-free life span of more than 80 years.

  13. Evaluation of inelastic constitutive models under plasticity-creep interaction for 2 1/4 Cr-1Mo steel: Results of joint work (A)

    Inoue, T.; Ohno, N.; Suzuki, A.; Igari, T.

    1987-01-01

    In order to evaluate the validity of existing inelastic constitutive models under the condition of plasticity-creep interaction, ten kinds of constitutive models were applied to sixteen bench mark problems of four categories, and the calculated results were compared with the experiments of 2 1/4Cr-1Mo steel at 600 0 C. The present bench mark project provides the following remarks: (1) The strain rate effect on the stress-strain relation can be represented, in some degree, even by a simple superposition model of classical type, and some of unified models describe the saturation of increase in flow stress with higher strain rate. (2) The characteristics of the plasticity-creep interaction were predicted by the modified superposition model as well as by unified ones in the actual calculations for the propounded problems. (3) Although the sophisticated unified constitutive models tend to give qualitatively better results, the complicated procedures in determining material parameters from the data of conventional tests need some improvements. The subcommittee has been reorganized to focus her attention in applying thus developed results under uniaxial stress state to multiaxial one, and the out-put will be expected to report in a couple of years

  14. Optimization of tungsten-steel joints for plasma facing components in fusion reactors

    Heuer, Simon; Linsmeier, Christian [Forschungszentrum Juelich GmbH, Institut fuer Energie- und Klimaforschung - Plasmaphysik, Juelich (Germany); Weber, Thomas; Linke, Jochen [Forschungszentrum Juelich GmbH, Institut fuer Energie- und Klimaforschung - Werkstoffstruktur und -eigenschaften, Juelich (Germany); Matejicek, Jiri [Institute of Plasma Physics, Academy of Sciences of the Czech Republic, Prague (Czech Republic)

    2015-07-01

    Tungsten, joint to a martensitic-ferritic EUROFER97 structure, is a promising plasma facing material composite for fusion reactors. Due to the effect of mismatch in thermo-mechanical properties direct bonding is not feasible. Current research is therefore ongoing on interlayer systems. While the adhesion was already improved by the utilization of a discrete Cu, Ti or V interlayer, that is able to relax stresses by plastic deformation, joints still do not resist the expected load cycles in a fusion reactor. Therefore, alternatives for the interface are needed. This contribution presents research on functionally graded materials (FGM). The particular microstructure of a graded interlayer allows re-distributing macro stresses from a discrete interface to a greater volume while avoiding in particular Cu which tends to swell under neutron irradiation. A parameter study on the basis of finite element analysis will be presented as well as first results of several processing routes for FGM that shall be evaluated and benchmarked by mechanical as well as thermal testing.

  15. CORROSION ISSUES ASSOCIATED WITH AUSTENITIC STAINLESS STEEL COMPONENTS USED IN NUCLEAR MATERIALS EXTRACTION AND SEPARATION PROCESSES

    Mickalonis, J.; Louthan, M.; Sindelar, R.

    2012-12-17

    This paper illustrated the magnitude of the systems, structures and components used at the Savannah River Site for nuclear materials extraction and separation processes. Corrosion issues, including stress corrosion cracking, pitting, crevice corrosion and other corrosion induced degradation processes are discussed and corrosion mitigation strategies such as a chloride exclusion program and corrosion release testing are also discussed.

  16. Independent components analysis coupled with 3D-front-face fluorescence spectroscopy to study the interaction between plastic food packaging and olive oil.

    Kassouf, Amine; El Rakwe, Maria; Chebib, Hanna; Ducruet, Violette; Rutledge, Douglas N; Maalouly, Jacqueline

    2014-08-11

    Olive oil is one of the most valued sources of fats in the Mediterranean diet. Its storage was generally done using glass or metallic packaging materials. Nowadays, plastic packaging has gained worldwide spread for the storage of olive oil. However, plastics are not inert and interaction phenomena may occur between packaging materials and olive oil. In this study, extra virgin olive oil samples were submitted to accelerated interaction conditions, in contact with polypropylene (PP) and polylactide (PLA) plastic packaging materials. 3D-front-face fluorescence spectroscopy, being a simple, fast and non destructive analytical technique, was used to study this interaction. Independent components analysis (ICA) was used to analyze raw 3D-front-face fluorescence spectra of olive oil. ICA was able to highlight a probable effect of a migration of substances with antioxidant activity. The signals extracted by ICA corresponded to natural olive oil fluorophores (tocopherols and polyphenols) as well as newly formed ones which were tentatively identified as fluorescent oxidation products. Based on the extracted fluorescent signals, olive oil in contact with plastics had slower aging rates in comparison with reference oils. Peroxide and free acidity values validated the results obtained by ICA, related to olive oil oxidation rates. Sorbed olive oil in plastic was also quantified given that this sorption could induce a swelling of the polymer thus promoting migration. Copyright © 2014 Elsevier B.V. All rights reserved.

  17. Development and Justification of a Risk Evaluation Matrix To Guide Chemical Testing Necessary To Select and Qualify Plastic Components Used in Production Systems for Pharmaceutical Products.

    Jenke, Dennis

    2015-01-01

    An accelerating trend in the pharmaceutical industry is the use of plastic components in systems used to produce an active pharmaceutical ingredient or a finished drug product. If the active pharmaceutical ingredient, the finished drug product, or any solution used to generate them (for example, a process stream such as media, buffers, eluents, and the like) is contacted by a plastic component at any time during the production process, substances leached from the component may accumulate in the active pharmaceutical ingredient or finished drug product, affecting its safety and/or efficacy. In this article the author develops and justifies a semi-quantitative risk evaluation matrix that is used to determine the amount and rigor of component testing necessary and appropriate to establish that the component is chemically suitable for its intended use. By considering key properties of the component, the contact medium, the contact conditions, and the active pharmaceutical ingredient's or finished drug product's clinical conditions of use, use of the risk evaluation matrix produces a risk score whose magnitude reflects the accumulated risk that the component will interact with the contact solution to such an extent that component-related extractables will accumulate in the active pharmaceutical ingredient or finished drug product as leachables at levels sufficiently high to adversely affect user safety. The magnitude of the risk score establishes the amount and rigor of the testing that is required to select and qualify the component, and such testing is broadly grouped into three categories: baseline assessment, general testing, and full testing (extractables profiling). Production suites used to generate pharmaceuticals can include plastic components. It is possible that substances in the components could leach into manufacturing solutions and accumulate in the pharmaceutical product. In this article the author develops and justifies a semi-quantitative risk

  18. High-cycle notch sensitivity of alloy steel ASTM A743 CA6NM used in hydrogenator turbine components

    José Alexander Araújo

    2010-10-01

    Full Text Available The presence of notches and other stress concentrations in turbine blades and other notch hydraulic components is a current problem in engineering. It causes a reduction of endurance limit of material. In that sense, specimens of the ASTM A743 CA6NM alloy steel using in several hydrogenator turbine components was tested. The specimens were tested under uniaxial fatigue loading with a load ratio equal to -1, and the considered stress concentration factors, Kt, values, calculated with respect to net area, were 1.55, 2.04 and 2.42. In order to determine the fatigue limit for such notch type, a reduction data method by Dixon and Mood, Staircase method was used. This approach is based on the assumed target distribution of the fatigue limit. For such geometry at least 8 specimens were tested. In addition, the Peterson and Neuber’s notch fatigue factor were compared through fatigue notch reduction factor, Kf, obtained from experimental data. According to results obtained it was possible to conclude that the tested material is less sensitive to notches than the prediction of the Peterson and Neuber’s empirical models.

  19. Service-cycle component-feature specimen TMF testing of steam turbine rotor steels

    Radosavljevic, M.; Holdsworth, S.R. [Eidgenoessische Materialpruefungs- und Forschungsanstalt, Duebendorf (Switzerland); Mazza, E. [Eidgenoessische Materialpruefungs- und Forschungsanstalt, Duebendorf (Switzerland); Eidgenoessische Technische Hochschule (ETH), Zurich (Switzerland); Grossmann, P.; Ripamonti, L. [ALSTOM Power (Switzerland) Ltd., Baden (Switzerland)

    2010-07-01

    This paper reviews the methodology adopted in a Swiss Research Collaboration to devise a component-feature representative specimen geometry and the TMF cycle parameters necessary to closely simulate arduous steam turbine operating duty. Implementation of these service-like experimental conditions provides a practical indication of the effectiveness of deformation and crack initiation endurance predictions. Comprehensive post test inspection provides evidence to demonstrate the physical realism of the laboratory simulations in terms of the creep-fatigue damage generated during the benchmark tests. Mechanical response results and physical damage observations are presented and their practical implications discussed for the example of a 2%CrMoNiWV rotor service cycle. (orig.)

  20. Laser Welding Characterization of Kovar and Stainless Steel Alloys as Suitable Materials for Components of Photonic Devices Packaging

    Fadhali, M. M. A.; Zainal, Saktioto J.; Munajat, Y.; Jalil, A.; Rahman, R.

    2010-01-01

    The weldability of Kovar and stainless steel alloys by Nd:YAG laser beam is studied through changing of some laser beam parameters. It has been found that there is a suitable interaction of the pulsed laser beam of low power laser pulse with both the two alloys. The change of thermophysical properties with absorbed energy from the laser pulse is discussed in this paper which reports the suitability of both Kovar and stainless steel 304 as the base materials for photonic devices packaging. We used laser weld system (LW4000S from Newport) which employs Nd:YAG laser system with two simultaneous beams output for packaging 980 nm high power laser module. Results of changing both laser spot weld width and penetration depth with changing both the pulse peak power density, pulse energy and pulse duration show that there are good linear relationships between laser pulse energy or peak power density and pulse duration with laser spot weld dimensions( both laser spot weld width and penetration depth). Therefore we concluded that there should be an optimization for both the pulse peak power and pulse duration to give a suitable aspect ratio (laser spot width to penetration depth) for achieving the desired welds with suitable penetration depth and small spot width. This is to reduce the heat affected zone (HAZ) which affects the sensitive optical components. An optimum value of the power density in the order of 10 5 w/cm 2 found to be suitable to induce melting in the welded joints without vaporization. The desired ratio can also be optimized by changing the focus position on the target material as illustrated from our measurements. A theoretical model is developed to simulate the temperature distribution during the laser pulse heating and predict the penetration depth inside the material. Samples have been investigated using SEM with EDS. The metallographic measurements on the weld spot show a suitable weld yield with reasonable weld width to depth ratio.

  1. Mathematical modeling of phenomena of dynamic recrystallization during hot plastic deformation in high-carbon bainitic steel

    T. Dembiczak

    2017-01-01

    Full Text Available Based on the research results, coefficients were determined in constitutive equations, describing the kinetics of dynamic recrystallization in high-carbon bainitic steel during hot deformation. The developed mathematical model takes into account the dependence of changing kinetics in the size evolution of the initial austenite grains, the value of strain, strain rate, temperature and time. Physical simulations were carried out on rectangular specimens measuring 10 × 15 × 20 mm. Compression tests with a plane state of deformation were carried out using a Gleeble 3800.

  2. ELASTO-PLASTIC BEHAVIOR OF RC FRAMES COMPOSED OF STEEL JACKETTED RC SHORT COLUMNS AND SPANDREL WALLS

    Nasruddin

    2012-01-01

    This experimental study is a part of the investigation on the seismic design method for Double Tubes Hybrid System (DTHS) for buildings. This structural system consists of RC core walls as the interior tube, and the exterior frames composed of RC short columns and RC spandrel walls as the exterior tube. The RC core walls are designed as the Energy Dissipation Structural Walls (EDSW), which are composed of RC coupled shear walls linked by short steel H-shaped beams as the energy dissipation de...

  3. Dislocation-based plasticity and strengthening mechanisms in sub-20 nm lamellar structures in pearlitic steel wire

    Zhang, Xiaodan; Hansen, Niels; Godfrey, Andrew

    2016-01-01

    The tensile properties and the deformation microstructure of pearlitic steel (0.8 wt % C) have been quantified in wires drawn to strains in the range from 3.7 to 5.4, having a flow stress in the range from 3.5 to 4.5 GPa. With increasing strain the interlamellar spacing (ILS) decreases from about...... mechanism in the wire and three strengthening mechanisms are applied: boundary strengthening, dislocation strengthening and solid solution hardening with their relative contributions to the total flow stress which change as the strain is increased. Based on linear additivity good correspondence between...

  4. Effect of some thermomechanical variables on plastic flow and creep-rupture of type 304 stainless steel at 5930C

    Swindeman, R.W.

    1977-01-01

    As part of an effort to examine sources of variability in the creep-rupture behavior of type 304 stainless steel, specimens subjected to a variety of prior thermomechanical treatments were tested. Included were different reannealing temperatures, cooling rates, types of prior straining, and a 24-hr age at 816 0 C. Two product forms of a single heat (heat 9T2796) were involved, and most testing was at 593 0 C. For material with coarse grain size, reannealing temperature had no pronounced influence. However, slow cooling rates and the 816 0 C aging significantly extended the rupture life. On the other hand, cold working by an equivalent of 4% tensile strain had very little influence on rupture life. Slow cooling or aging increased rupture life as a result of greatly improved creep ductility. This finding is consistent with similar observations in the literature for this and other stainless steels, and is believed to be due to the development of coarse, beneficial carbides on grain boundaries before stressing. The creep response in the primary and secondary stages was influenced by nearly all the thermomechanical treatments, but the variability in the response at relatively high stresses was scarcely greater than the variability observed in multiple tests on specimens having a common thermomechanical history. 10 figures, 1 table

  5. Laser Additive Manufacturing of F/M Steels for Radiation Tolerant Nuclear Components

    Lienert, Thomas J. [Los Alamos National Lab. (LANL), Los Alamos, NM (United States); Maloy, Stuart Andrew [Los Alamos National Lab. (LANL), Los Alamos, NM (United States)

    2017-11-02

    According to the Nuclear Energy R&D Roadmap Report submitted to Congress in 2010, one the key challenges facing the nuclear energy industry involves development of new reactor designs with reduced capital costs. Two related R&D objectives outlined in the report include: 1) Making improvements in the affordability of new reactors; and 2) Development of structural materials to withstand irradiation for longer periods. Laser additive manufacturing (LAM) is particularly well suited for more rapid and economical fabrication of reactor components relative to current fabrication methods. The proposed work involving LAM directly addresses the two R&D objectives outlined above relevant to the pertinent mission problems. The classical Materials Science approach involving development of Process/Structure/Property/Performance (P/S/P/P) relations was employed in this project. Processing included LAM and heat-treating. Thermal cycling during LAM is discussed here, and phase diagrams and continuous cooling transformation (CCT) diagrams are used to rationalize microstructural evolution. Structures were characterized including grain size & morphology, volume fraction, morphology, composition and location of carbides in as-deposited and heat-treated conditions. In the simplest sense, the goal was to control microstructures through process manipulation with a view toward optimizing properties and performance in service.

  6. Eddy current technique for detecting and sizing surface cracks in steel components

    Cecco, V.S.; Carter, J.R.; Sullivan, S.P.

    1995-01-01

    Cracking has occurred in pressure vessel nozzles and girth welds due to thermal fatigue. Pipe welds, welds in support structures, and welds in reactor vault liner panels in nuclear facilities have failed because of cracks. Cracking can also occur in turbine rotor bore surfaces due to high cycle fatigue. Dye penetrant, magnetic particle and other surface NDT methods are used to detect cracks but cannot be used for depth sizing. Crack depth can be measured with various NDT methods such as ultrasonic time-of-flight diffraction (TOFD), potential drop, and eddy current. The TOFD technique can be difficult to implement on nozzle welds and is best suited for sizing deep cracks (>5 mm). The conventional eddy current method is easy to implement, but crack sizing is normally limited to shallow cracks ( 2 mm) cracks. Eddy current testing (ET) techniques are readily amenable to remote/automatic inspections. These new probes could augment present magnetic particle (MT) and dye penetrant (PT) testing through provision of reliable defect depth information. Reliable crack sizing permits identification of critical cracks for plant life extension and licensing purposes. In addition, performing PT and MT generates low level radioactive waste in some inspection applications in nuclear facilities. Replacing these techniques with ET for some components will eliminate some of this radioactive waste. (author)

  7. Simulation of Microdamage and Evaluation of Remaining Life of Steam Conduit Components from New-Generation Refractory Steel 10Kh9MF-Sh

    Gladshtein, V. I.

    2018-03-01

    The effects of microdamage on the remaining life of high-temperature components of steam conduits from high-chromium steel 10Kh9MF-Sh and low-alloy steel 12Kh1M1F are compared. To simulate the microdamage, specimens with a circular notch and different relative diameters are fabricated. Specimens with a notch simulating the highest degree of microdamage and smooth specimens are tested for long-term strength. The coefficient of the remaining life of a conduit is computed for the range of relative damage presenting practical interest.

  8. The relationship between material fracture resistance and the kinetics of fracture in steel components

    Irvine, W.H.

    1978-01-01

    The conditions necessary for the onset of fast brittle fracture are reasonably well understood. However with increasing material ductility at normal engineering stress levels the effects of structure size and type of loading become more important and make the understanding of the behaviour of large structures and laboratory test pieces and their inter-relation, more difficult.By using Berry's concept of a fracture locus, it is shown that the crack size - stress level - material fracture resistance relationship, as typified for instance by the Griffith-Irwin formulae, is necessary and sufficient for defining the point at which fast brittle fracture occurs, but that in the case of fast ductile fracture it is not sufficient by itself and must be supplemented by a description of the unloading path of the structural system. Although the demarcation line between these two types of behaviour is seen to be dependent on stress level it can nevertheless provide a definition of brittle and ductile fracture in engineering structures. Berry's use of the Griffith equation to describe the separation of the crack tip material limits any practical use of his locus equation to stress levels that are low by present day engineering standards. Consideration is given to the use of relationships describing crack tip failure which are more appropriate for the ductilities and stress levels of current engineering interest. These equations explicitly involve the size of the crack tip perturbation and therefore allow a direct check to be made on validity. Examples are given of the application of these methods to describe fractures which have occurred in structural components. (author)

  9. Thermal-Fatigue Analysis of W-joined Ferritic-Martensitic Steel Mockup for Fusion Reactor Components

    Lee, Dong Won; Jin, Hyung Gon; Lee, Eo Hwak; Yoon, Jae Sung; Kim, Suk Kwon; Park, Seong Dae [Korea Atomic Energy Research Institute, Daejeon (Korea, Republic of); Shin, Kyu In [Gentec Co., Daejeon (Korea, Republic of); Moon, Se Yeon; Hong, Bong Guen [Chonbuk National University, Chonbuk (Korea, Republic of)

    2015-10-15

    Through the ITER blanket first wall (BFW) development project in Korea, the joining methods were developed with a beryllium (Be) layer as a plasma-facing material, a copper alloy (CuCrZr) layer as a heat sink, and type 316L austenitic stainless steel (SS316L) as a structural material. And joining methods were developed such as Be as an armor and FMS as a structural material, or W as an armor and FMS as a structural material were developed through the test blanket module (TBM) program. As a candidate of PFC for DEMO, W/FMS joining methods have been developed and a new Ti interlayer was applied differently from the previous work. In the present study, the W/FMS PFC development was introduced with the following procedure to apply to the PFCs for a fusion reactor: (1) Three W/FMS mockups were fabricated using the developed HIP followed by a post-HIP heat treatment (PHHT). (2) Because the High Heat Flux (HHF) test should be performed over the thermal lifetime of the mockup under the proper test conditions to confirm the joint's integrity, the test conditions were determined through a preliminary analysis. In this study, commercial ANSYS-CFX for thermalhydraulic analysis and ANSYS-mechanical for the thermo-mechanical analysis are used to evaluate the thermal-lifetime of the mockup to determine the test conditions. Also, the Korea Heat Load Test facility with an Electron Beam (KoHLT-EB) will be used and its water cooling system is considered to perform the thermal-hydraulic analysis especially for considering the two-phase analysis with a higher heat flux conditions. From the analysis, the heating and the cooling conditions were determined for 0.5- and 1.0-MW/m{sup 2} heat fluxes, respectively. Elastic-plastic analysis is performed to determine the lifetime and finally, the 1.0 MW/m{sup 2} heat flux conditions are determined up to 4,306 cycles. The test will be done in the near future and the measured temperatures will be compared with the present simulation results.

  10. Methods for an investigation of the effect of material components on the mechanical characteristics of glass-fiber-reinforced plastics

    Willax, H. O.

    1980-01-01

    The materials used in the production of glass reinforced plastics are discussed. Specific emphasis is given to matrix polyester materials, the reinforcing glass materials, and aspects of specimen preparation. Various methods of investigation are described, giving attention to optical impregnation and wetting measurements and the gravimetric determination of the angle of contact. Deformation measurements and approaches utilizing a piezoelectric device are also considered.

  11. Influence of local crystallographic configuration on microcrack initiation in fatigued 316LN stainless steel: Experiments and crystal plasticity finite elements simulations

    Signor, L., E-mail: loic.signor@ensma.fr [Institut Pprime (UPR3346) CNRS/ISAE-ENSMA/Poitiers University (France); Villechaise, P.; Ghidossi, T.; Lacoste, E.; Gueguen, M. [Institut Pprime (UPR3346) CNRS/ISAE-ENSMA/Poitiers University (France); Courtin, S. [AREVA NP (France)

    2016-01-01

    Local crystallographic configurations (also referred to as local micro-texture) which promote transgranular micro-crack initiation in 316LN stainless steel in low cycle fatigue are studied. Specimens were subjected to tension-compression with constant plastic strain amplitude, in air, at room temperature, during 5000 cycles (i.e. about 20% of the fatigue life). The first part of this work is devoted to a statistical analysis of slip marks and cracks observed at surface of one fatigued specimen using scanning electron microscope (SEM), in a region composed of about 1000 grains. 95 micro-cracks initiated along persistent slip markings detected in this region are analyzed with respect to different characteristics of grains, especially crystallographic orientation, measured using electron backscatter diffraction (EBSD). From the detailed analysis of the numerous data derived from these observations and measurements performed only at surface, the two main significant factors which are found to favour crack formation are the grain size and the orientation of the activated slip system with respect to the surface. Indeed, the mean size of grains which contain cracks is almost twice the one of the remaining grains. Moreover, for most grains in which cracks are observed, the angle between the normal to the surface and the activated Burgers vector (resp. the normal to the activated slip plane) lies in the range [30°, 50°] (resp. [55°, 70°]). No other characteristic was found to provide significant and direct information in order to identify initiation sites. Thus, in the second part of this work, the analysis of initiation sites is performed using additional information relative to three-dimensional (3D) aspects of the microstructure. 3D characterisation of the polycrystalline microstructure and some cracks in one fatigued specimen was achieved using serial-sectioning technique combined with SEM and EBSD. As an example, the study of one specific crack and its surrounding

  12. A correlative approach to segmenting phases and ferrite morphologies in transformation-induced plasticity steel using electron back-scattering diffraction and energy dispersive X-ray spectroscopy

    Gazder, Azdiar A., E-mail: azdiar@uow.edu.au [Electron Microscopy Centre, University of Wollongong, New South Wales 2500 (Australia); Al-Harbi, Fayez; Spanke, Hendrik Th. [School of Mechanical, Materials and Mechatronic Engineering, University of Wollongong, New South Wales 2522 (Australia); Mitchell, David R.G. [Electron Microscopy Centre, University of Wollongong, New South Wales 2500 (Australia); Pereloma, Elena V. [Electron Microscopy Centre, University of Wollongong, New South Wales 2500 (Australia); School of Mechanical, Materials and Mechatronic Engineering, University of Wollongong, New South Wales 2522 (Australia)

    2014-12-15

    Using a combination of electron back-scattering diffraction and energy dispersive X-ray spectroscopy data, a segmentation procedure was developed to comprehensively distinguish austenite, martensite, polygonal ferrite, ferrite in granular bainite and bainitic ferrite laths in a thermo-mechanically processed low-Si, high-Al transformation-induced plasticity steel. The efficacy of the ferrite morphologies segmentation procedure was verified by transmission electron microscopy. The variation in carbon content between the ferrite in granular bainite and bainitic ferrite laths was explained on the basis of carbon partitioning during their growth. - Highlights: • Multi-condition segmentation of austenite, martensite, polygonal ferrite and ferrite in bainite. • Ferrites in granular bainite and bainitic ferrite segmented by variation in relative carbon counts. • Carbon partitioning during growth explains variation in carbon content of ferrites in bainites. • Developed EBSD image processing tools can be applied to the microstructures of a variety of alloys. • EBSD-based segmentation procedure verified by correlative TEM results.

  13. Comparison between Palm Oil Derivative and Commercial Thermo-Plastic Binder System on the Properties of the Stainless Steel 316L Sintered Parts

    Ibrahim, R.; Azmirruddin, M.; Wei, G. C.; Fong, L. K.; Abdullah, N. I.; Omar, K.; Muhamad, M.; Muhamad, S.

    2010-03-01

    Binder system is one of the most important criteria for the powder injection molding (PIM) process. Failure in the selection of the binder system will affect on the final properties of the sintered parts. The objectives of this studied is to develop a novel binder system based on the local natural resources and environmental friendly binder system from palm oil derivative which is easily available and cheap in our country of Malaysia. The novel binder that has been developed will be replaced the commercial thermo-plastic binder system or as an alternative binder system. The results show that the physical and mechanical properties of the final sintered parts fulfill the Metal Powder Industries Federation (MPIF) standard 35 for PIM parts. The biocompatibility test using cell osteosarcoma (MG63) and vero fibroblastic also shows that the cell was successfully growth on the sintered stainless steel 316L parts indicate that the novel binder was not toxic. Therefore, the novel binder system based on palm oil derivative that has been developed as a binder system fulfills the important criteria for the binder system in PIM process.

  14. Effect of elastic-plastic behavior of coating layer on drawability and frictional characteristic of galvannealed steel sheets

    Lee, Seong Won; Lee, Jung Min; Joun, Man Soo; Kim, Dong Hwan

    2016-01-01

    During a galvannealed sheet metal forming, the failures of coating layers (powdering, flaking and cracking) frequently affect the strain state of sheets and deteriorate the frictional characteristic between sheets and tools. Two FE-models in this study were suggested to investigate the effects of the mechanical behavior of coating layers on the formability and friction of the coated steel sheets in FE analysis; the first is one-layer model to express the coated sheet as one stress-strain curve and the second is a multiple-layer model which is composed of substrates and coating layers, separately. First, the frictional properties and the formability of the coated sheets were experimentally investigated using a cup deep-drawing trial. After, the drawing process was simulated by FE analysis of the two models. In the multiplelayer model, the mechanical behavior of the coating is defined as a stress-strain curve which was determined using the nanoindentation test of the coating, its FE analysis and artificial neural network method. The result showed that the multiple-layer model provides more accuracy predictions of drawing loads than the one-layer model in the FE analysis, compared to the actual cup drawing test.

  15. Effect of elastic-plastic behavior of coating layer on drawability and frictional characteristic of galvannealed steel sheets

    Lee, Seong Won; Lee, Jung Min [Korea Institute of Industrial Technology, Jinju (Korea, Republic of); Joun, Man Soo [Gyeongsang National University, Jinju (Korea, Republic of); Kim, Dong Hwan [International University of Korea, Jinju (Korea, Republic of)

    2016-07-15

    During a galvannealed sheet metal forming, the failures of coating layers (powdering, flaking and cracking) frequently affect the strain state of sheets and deteriorate the frictional characteristic between sheets and tools. Two FE-models in this study were suggested to investigate the effects of the mechanical behavior of coating layers on the formability and friction of the coated steel sheets in FE analysis; the first is one-layer model to express the coated sheet as one stress-strain curve and the second is a multiple-layer model which is composed of substrates and coating layers, separately. First, the frictional properties and the formability of the coated sheets were experimentally investigated using a cup deep-drawing trial. After, the drawing process was simulated by FE analysis of the two models. In the multiplelayer model, the mechanical behavior of the coating is defined as a stress-strain curve which was determined using the nanoindentation test of the coating, its FE analysis and artificial neural network method. The result showed that the multiple-layer model provides more accuracy predictions of drawing loads than the one-layer model in the FE analysis, compared to the actual cup drawing test.

  16. Tool steels

    Højerslev, C.

    2001-01-01

    On designing a tool steel, its composition and heat treatment parameters are chosen to provide a hardened and tempered martensitic matrix in which carbides are evenly distributed. In this condition the matrix has an optimum combination of hardness andtoughness, the primary carbides provide...... resistance against abrasive wear and secondary carbides (if any) increase the resistance against plastic deformation. Tool steels are alloyed with carbide forming elements (Typically: vanadium, tungsten, molybdenumand chromium) furthermore some steel types contains cobalt. Addition of alloying elements...... serves primarily two purpose (i) to improve the hardenabillity and (ii) to provide harder and thermally more stable carbides than cementite. Assuming proper heattreatment, the properties of a tool steel depends on the which alloying elements are added and their respective concentrations....

  17. Crack growth behaviour of low alloy steels for pressure boundary components under transient light water reactor operating conditions (CASTOC)

    Foehl, J.; Weissenberg, T.; Gomez-Briceno, D.; Lapena, J.; Ernestova, M.; Zamboch, M.; Seifert, H.P.; Ritter, S.; Roth, A.; Devrient, B.; Ehrnsten, U.

    2004-01-01

    The CASTOC project addresses environmentally assisted cracking (EAC) phenomena in low alloy steels used for pressure boundary components in both Western type boiling water reactors (BWR) and Russian type pressurised water reactors (VVER). It comprises the four work packages (WP): inter-laboratory comparison test (WP1); EAC behaviour under static load (WP2), EAC behaviour under cyclic load and load transients (WP3); evaluation of the results with regard to their relevance for components in practice (WP4). The use of sophisticated test facilities and measurement techniques for the on-line detection of crack advances have provided a more detailed understanding of the mechanisms of environmentally assisted cracking and provided quantitative data of crack growth rates as a function of loading events and time, respectively. The effect of several major parameters controlling EAC was investigated with particular emphasis on the transferability of the results to components in service. The obtained crack growth rate data were reflected on literature data and on commonly applied prediction curves as presented in the appropriate Code. At relevant stress intensity factors it could be shown that immediate cessation of growing cracks occurs after changing from cyclic to static load in high purity oxygenated BWR water and oxygen-free VVER water corresponding to steady state operation conditions. Susceptibility to environmentally assisted cracking under static load was observed for a heat affected zone material in oxygenated high purity water and also in base materials during a chloride transient representing BWR water condition below Action Level 1 of the EPRI Water Chemistry Guidelines according to the lectrical conductivity of the water but in the range of Action Level 2 according to the content of chlorides. Time based crack growth was also observed in one Russian type base material in oxygenated VVER water and in one Western type base material in oxygenated high purity BWR

  18. Wood-plastic combination

    Schaudy, R.

    1978-02-01

    A review on wood-plastic combinations is given including the production (wood and plastic component, radiation hardening, curing), the obtained properties, present applications and prospects for the future of these materials. (author)

  19. Plastic Strain Induced Damage Evolution and Martensitic Transformation in Ductile Materials at Cryogenic Temperatures

    Garion, C

    2002-01-01

    The Fe-Cr-Ni stainless steels are well known for their ductile behaviour at cryogenic temperatures. This implies development and evolution of plastic strain fields in the stainless steel components subjected to thermo-mechanical loads at low temperatures. The evolution of plastic strain fields is usually associated with two phenomena: ductile damage and strain induced martensitic transformation. Ductile damage is described by the kinetic law of damage evolution. Here, the assumption of isotropic distribution of damage (microcracks and microvoids) in the Representative Volume Element (RVE) is made. Formation of the plastic strain induced martensite (irreversible process) leads to the presence of quasi-rigid inclusions of martensite in the austenitic matrix. The amount of martensite platelets in the RVE depends on the intensity of the plastic strain fields and on the temperature. The evolution of the volume fraction of martensite is governed by a kinetic law based on the accumulated plastic strain. Both of thes...

  20. Device for treating plastic counting vials containing radioactive liquids

    Neidhart, B.; Brindoepke, H.W.; Flocke, W.; Kringe, K.P.; Lippmann, C.H.

    1985-01-01

    The treatment consists of separating the radioactive contents of the counting vial from its plastic components. The apparatus consists of a device for continuously supplying the counting vials to be treated, a means for crushing the vials into chips of plastic and a facility by means of which the radioactive contents of the counting vial and the separated plastic chips are collected separately from one another. A stirring assembly with a motor-driven stirrer and an alignment device are also provided. The radioactive substances pass through a sieve while the plastic chips slide down the sieve chute and into another container. All the metal parts of the facility are of stainless steel. The plastic chips collected in the sieve holder are washed and, after drying, are removed as negligibly radioactive solids. The weakly radioactive wash liquid is separated and collected. (orig./PW)

  1. Influence of steel composition and plastic deformation on the surface properties induced by low temperature thermochemical processing

    Bottoli, Federico

    to the formation of a supersaturated solid solution known as expanded austenite, or S-Phase. Expanded austenite is characterized by high hardness, up to 1400 Vickers, and high compressive stresses in the surface region, which result in improved wear and fatigue resistance of the components. Along....../nitrocarburizing on the stress distribution. The experimental techniques applied entail X-ray diffraction (XRD), Glow Discharge Optical EmissionSpectroscopy (GD-OES), Scanning electron microscopy (SEM), light optical microscopy (LOM) and hardness measurement....

  2. Principles and Application of Magnetic Rubber Testing for Crack Detection in High-Strength Steel Components: I. Active-Field Inspection

    2014-12-01

    containing a dispersion of ferromagnetic particles to the surface of a magnetised steel component. Following curing of the rubber, any surface-breaking...concentration of black particles along the crack is clearly visible against the lighter pigments of the silicone rubber base. magnetic leakage flux due...other side of the black crack indication appear white because they contain a very low density of magnetic particles so that the underlying white pigment

  3. Plastics piping systems for industrial applications – Acrylonitrile-butadiene-styrene (ABS), unplasticized poly(vinyl chloride) (PVC-U) and chlorinated poly(vinyl chloride) (PVC-C) – Specifications for components and the system – Metric series

    Deutsches Institut für Normung. Berlin

    2003-01-01

    Plastics piping systems for industrial applications – Acrylonitrile-butadiene-styrene (ABS), unplasticized poly(vinyl chloride) (PVC-U) and chlorinated poly(vinyl chloride) (PVC-C) – Specifications for components and the system – Metric series

  4. Plastics piping systems for industrial applications : acrylonitrile-butadiene- styrene (ABS), unplasticized poly(vinyl chloride) (PVC-U) and chlorinated poly(vinyl chloride) (PVC-C) : specifications for components and the system : metric series

    International Organization for Standardization. Geneva

    2003-01-01

    Plastics piping systems for industrial applications : acrylonitrile-butadiene- styrene (ABS), unplasticized poly(vinyl chloride) (PVC-U) and chlorinated poly(vinyl chloride) (PVC-C) : specifications for components and the system : metric series

  5. Modelling of stresses generated in steels by phase transformations; Modelowanie naprezen wywolanych przemianami fazowymi w stalach

    Dudek, K; Glowacki, M; Pietrzyk, M [Akademia Gorniczo-Hutnicza, Cracow (Poland)

    1999-07-01

    Numerical model describing stresses arising during phase transformations in steels products is presented. The full model consists of three components. The first component uses finite element solution of Fourier equation for an evaluation of the temperature field inside the sample. The second component predicts kinetics of phase transformation occurring during cooling of steel products. Coupling of these two components allows prediction of structure and properties of final products at room temperature. The third component uses elastic-plastic finite element model for prediction of stresses caused by non-uniform temperatures and by changes of volume during transformations. Typical results of simulations performed for cooling of rails after hot rolling are presented. (author)

  6. Post-uniform elongation and tensile fracture mechanisms of Fe-18Mn-0.6C-xAl twinning-induced plasticity steels

    Yu, Ha-Young; Lee, Sang-Min; Nam, Jae-Hoon; Lee, Seung-Joon; Fabrègue, Damien; Park, Myeong-heom; Tsuji, Nobuhiro; Lee, Young-Kook

    2017-01-01

    The objective of the present study was to elucidate the complicated interrelationship between necking, post-uniform elongation (e_p_u), strain rate sensitivity (SRS), fracture mechanism and Al concentration in Fe-18Mn-0.6C-xAl twinning-induced plasticity steels. Many tensile tests were conducted for in- and ex-situ observations of necking, fracture surfaces, crack propagation and the density and size of micro-voids with the assistance of a high-speed camera and X-ray tomographic equipment. The addition of Al increased e_p_u, SRS and reduction ratios in dimension of the neck part of tensile specimens, and also changed fracture mode from quasi-cleavage to ductile fracture at the edge part. The quasi-cleavage surface of Al-free specimen was induced by edge and side cracks occurring along grain boundary junctions and twin boundaries within the edges and side surfaces where local deformation bands meet. The ductile-fracture surface of 1.5 %Al-added specimen was formed by the coalescence of micro-voids. While the side-to-middle crack propagation occurred in Al-free and 1 %Al-added specimens due to side cracks, the middle-to-side crack propagation was observed in 1.5 %Al-added specimen. The Al-free specimen had the larger size of the 20 largest voids compared to the 1.5 %Al-added specimen despite its lower void density and local strain due to the accelerated growth of voids near the tips of side cracks. Evaluating the negligible e_p_u of Al-free specimen by SRS is not deemed to be reasonable due to its inappreciable necking and side cracks. The improvement of e_p_u in 1.5 %Al-added specimen is primarily due to disappearance of edge and side cracks.

  7. Optimization of the irradiation conditions of some control components and materials for the nuclear power plants and the radiation stability of certain types of plastic lubricants

    Pesek, M.; Rerichova, M.; Trebicky, V.; Chvojka, M.

    1989-01-01

    Fail-safe operation of various safeguard devices, operational and auxiliary equipments and control components, e.g. servomotors other engines and various appliances, is required for a safe operation of nuclear power plants. Non-metal materials, control components, motors and other appliances have to be tested and their properties evaluated after γ-irradiation with doses corresponding to the assumed long term radiation commitment and also to the irradiation caused by an eventual accident. The radiation stability of greases used in devices exposed to high doses of the ionizing radiation presents a rather serious and important problem. The results of some tests and the evaluation of the properties of irradiated plastic lubricants are described. (author)

  8. Effect of Elemental Sulfur and Sulfide on the Corrosion Behavior of Cr-Mo Low Alloy Steel for Tubing and Tubular Components in Oil and Gas Industry.

    Khaksar, Ladan; Shirokoff, John

    2017-04-20

    The chemical degradation of alloy components in sulfur-containing environments is a major concern in oil and gas production. This paper discusses the effect of elemental sulfur and its simplest anion, sulfide, on the corrosion of Cr-Mo alloy steel at pH 2 and 5 during 10, 20 and 30 h immersion in two different solutions. 4130 Cr-Mo alloy steel is widely used as tubing and tubular components in sour services. According to the previous research in aqueous conditions, contact of solid sulfur with alloy steel can initiate catastrophic corrosion problems. The corrosion behavior was monitored by the potentiodynamic polarization technique during the experiments. Energy dispersive X-ray spectroscopy (EDS) and scanning electron microscopy (SEM) have been applied to characterize the corrosion product layers after each experiment. The results show that under the same experimental conditions, the corrosion resistance of Cr-Mo alloy in the presence of elemental sulfur is significantly lower than its resistance in the presence of sulfide ions.

  9. A multi-component Zr alloy with comparable strength and Higher plasticity than Zr-based bulk metallic glasses

    Liang, S.X.; Yin, L.X.; Ma, M.Z.; Jing, R.; Yu, P.F.; Zhang, Y.F.; Wang, B.A.; Liu, R.P.

    2013-01-01

    Zirconium (Zr)-based bulk metallic glass possesses the highest potential as a structural material among metallic glasses. Although Zr-based bulk metallic glass exhibits extremely high strength, its potential application has been restricted by a number of issues, such as fragility, small size, difficult fabrication into different shapes and poisonous beryllium content, among others. In this paper, a Zr-based crystal alloy with comparable strength and higher plasticity than Zr-based bulk metallic glass is presented. The proposed Zr-based alloy has a tensile strength greater than 1600 MPa. That value is comparable to the 1500 MPa to 2000 MPa strength of Zr-based bulk metallic glasses (BMGs). The ductility in terms of elongation reached 6.2%; at the same time, the 1400 MPa tensile strength was retained. This phenomenon is not possible for Zr-based BMGs. XRD results show that the proposed ultrahigh-strength Zr-based crystal alloy has two-phase structures: an hcp-structured α phase and a bcc-structured β phase. The forged specimen exhibits a typical basket-weave microstructure, which is characterised by the interlaced plate α phase separated from the β phase matrix. Fine, short bar-shaped α phases precipitated along the original β grain boundary together with ultrafine dot-shaped α phases that presented inside the original β grain when the ageing temperature was between 500 °C and 525 °C. As the ageing temperature increased, the dot-shaped α phase grew into plate shapes, decreasing the material's strength and increasing its plasticity. The ultrafine dot-shaped and short bar-shaped α phases in the original β phase matrix are the main strengthening mechanisms of the ultrahigh-strength Zr-based crystal alloy.

  10. Phenotypic plasticity in a complex world: interactive effects of food and temperature on fitness components of a seed beetle.

    Stillwell, R Craig; Wallin, William G; Hitchcock, Lisa J; Fox, Charles W

    2007-08-01

    Most studies of phenotypic plasticity investigate the effects of an individual environmental factor on organism phenotypes. However, organisms exist in an ecologically complex world where multiple environmental factors can interact to affect growth, development and life histories. Here, using a multifactorial experimental design, we examine the separate and interactive effects of two environmental factors, rearing host species (Vigna radiata, Vigna angularis and Vigna unguiculata) and temperature (20, 25, 30 and 35 degrees C), on growth and life history traits in two populations [Burkina Faso (BF) and South India (SI)] of the seed beetle, Callosobruchus maculatus. The two study populations of beetles responded differently to both rearing host and temperature. We also found a significant interaction between rearing host and temperature for body size, growth rate and female lifetime fecundity but not larval development time or larval survivorship. The interaction was most apparent for growth rate; the variance in growth rate among hosts increased with increasing temperature. However, the details of host differences differed between our two study populations; the degree to which V. unguiculata was a better host than V. angularis or V. radiata increased at higher temperatures for BF beetles, whereas the degree to which V. unguiculata was the worst host increased at higher temperatures for SI beetles. We also found that the heritabilities of body mass, growth rate and fecundity were similar among rearing hosts and temperatures, and that the cross-temperature genetic correlation was not affected by rearing host, suggesting that genetic architecture is generally stable across rearing conditions. The most important finding of our study is that multiple environmental factors can interact to affect organism growth, but the degree of interaction, and thus the degree of complexity of phenotypic plasticity, varies among traits and between populations.

  11. Environmental sustainability: plastic's evolving role in the automotive life cycle

    Jekel, L.; Tam, E.K.L.

    2002-01-01

    One method of assessing the sustainability of manufactured products involves performing a life cycle analysis for a product and comparing it to alternative ones, or else examining if individual stages of the product can be modified. LCA applications are being used more extensively, especially in the automotive and related industries. Automotive plastics in particular are being scrutinized with much greater care. Plastic components have replaced metal ones in vehicle manufacturing to improve vehicle fuel efficiency and aesthetics. However, at the end of a vehicle's life, recycling rates for plastic are negligible when compared to those of steel. In order to gain the full environmental benefits of using plastic as a vehicle material, plastics must be recycled at the end of a vehicle's life, especially given their increasing use. While a variety of processes have been developed for the recycling of automotive plastics, the challenges of sorting, processing, and finally recycling a heterogeneous mixture of used plastics have yet to be effectively solved. A preliminary life cycle assessment of a plastic automotive fascia demonstrates the usefulness of this eco-balance technique in evaluating potential improvements to manufacturing and end-of-life processes. Improving the manufacturing process may reduce environmental burdens to a larger extent than just recycling the plastic. (author)

  12. Anisotropic Constitutive Model of Strain-induced Phenomena in Stainless Steels at Cryogenic Temperatures

    Garion, C

    2004-01-01

    A majority of the thin-walled components subjected to intensive plastic straining at cryogenic temperatures are made of stainless steels. The examples of such components can be found in the interconnections of particle accelerators, containing the superconducting magnets, where the thermal contraction is absorbed by thin-walled, axisymetric shells called bellows expansion joints. The stainless steels show three main phenomena induced by plastic strains at cryogenic temperatures: serrated (discontinuous) yielding, gamma->alpha' phase transformation and anisotropic ductile damage. In the present paper, a coupled constitutive model of gamma->alpha' phase transformation and orthotropic ductile damage is presented. A kinetic law of phase transformation, and a kinetic law of evolution of orthotropic damage are presented. The model is extended to anisotropic plasticity comprising a constant anisotropy (texture effect), which can be classically taken into account by the Hill yield surface, and plastic strain induced ...

  13. Increased component safety through improved methods for residual stress analysis. Subprojects. Consideration of the elastic-plastic material properties (phase 1). Final report

    Mirbach, David von

    2014-01-01

    Residual stresses in mechanical components can result in both detrimental but also beneficial effects on the strength and lifetime of the components. The most detailed knowledge of the residual stress state is of advantage or a pre-requisite for the assessment of the component performance. The mechanical methods for residual stress measurement are divided into the groups of non-destructive and destructive methods. Two commonly used mechanical methods for determination of residual stresses are the hole drilling method and the ring core method which can be regarded as semi-destructive methods. In the context of reactor safety research of the German Federal Ministry of Economic and Technology (BMWi) two fundamental and interacting weak points of the hole drilling method as well as of the ring core method, respectively, in order to determine residual stresses are going to be investigated. As a consequence reliability of the methods will be improved in this joint research project. On the one hand there are effects of geometrical boundary conditions of the components and on the other hand there is the influence of plasticity due to notch effects both affecting the released strain field after removing material and after all the calculated residual stresses. The first issue mentioned above is under the responsibility of the Institute of Materials Engineering (Kassel University) and the last one is investigated by Universitaet of Stuttgart-Otto-Graf-Institut - materials testing institute. As a consequence of a successful project the knowledge base will be considerably improved resulting in benefits for various engineering fields. Especially the quantitative consideration of real residual stress states for optimized component designs will be possible and after all the consequences of residual stresses on safety of components which are used in nuclear facilities can be evaluated. The state of art was reground in the first research chapter and the analysed strain gauges where

  14. Effect of Plastic Hot Deformation on the Hardness and Continuous Cooling Transformations of 22MnB5 Microalloyed Boron Steel

    Barcellona, A.; Palmeri, D.

    2009-05-01

    The strains, transformation temperatures, microstructure, and microhardness of a microalloyed boron and aluminum precoated steel, which has been isothermally deformed under uniaxial tensile tests, have been investigated at temperatures between 873 and 1223 K, using a fixed strain rate value of 0.08 s-1. The effect of each factor, such as temperature and strain value, has been later valued considering the shift generated on the continuous cooling transformation (CCT) diagram. The experimental results consist of the starting temperatures that occur for each transformation, the microhardness values, and the obtained microstructure at the end of each thermomechanical treatment. All the thermomechanical treatments were performed using the thermomechanical simulator Gleeble 1500. The results showed that increasing hot prestrain (HPS) values generate, at the same cooling rate, lower hardness values; this means that the increasing of HPS generates a shift of the CCT diagram toward a lower starting time for each transformation. Therefore, high values of hot deformations during the hot stamping process require a strict control of the cooling process in order to ensure cooling rate values that allow maintaining good mechanical component characteristics. This phenomenon is amplified when the prestrain occurs at lower temperatures, and thus, it is very sensitive to the temperature level.

  15. Dissipation and accumulation of energy during plastic deformation of Armco -iron and 12Cr18Ni10Ti stainless steel irradiated by neutrons

    Toktogulova, D.; Maksimkin, O.; Gusev, M.; Garner, F.

    2007-01-01

    Full text of publication follows: Much attention is currently being paid in the fusion materials community to modeling of radiation damage and its consequences in structural alloys on mechanical properties. Such activities are best guided with experimental data on the fundamental microstructural and thermodynamic processes involved. This report addresses such fundamental concerns. During plastic deformation of metals some fraction of the externally-applied mechanical energy is converted into heat and is partially accumulated in the form of crystal lattice defects. The thermal release arises from gliding dislocations, their various interactions, their annihilation etc. With respect to irradiated material, one might expect additional heat release caused by interactions of dislocation and radiation-induced defects. To explore this possibility flat mini-tensile specimens of Armco-iron and 12Cr18Ni10Ti stainless steel, both in the annealed condition, were irradiated in the range 2x10 18 to 1.3x10 20 n/cm 2 (E>0.1 MeV) in the WWR-K reactor at T≤350 K. Mechanical tests of both irradiated and non-irradiated specimens were conducted at room temperature in a facility that was a combination of a Calvet calorimeter and a micro-tensile device. This allows simultaneous measurement of mechanical properties and thermodynamic parameters such as deformation work, dissipated heat and latent energy during deformation. The authors derived the kinetics of changes in thermodynamic characteristics versus the deformation level. As the neutron fluence rises, the material's capability to accumulate energy appears to be declining. For example, 12Cr18Ni10Ti irradiated to 1.3x10 20 n/cm 2 did not show any energy accumulation under deformation. In Armco-iron at 1.4x10 19 n/cm 2 the heat release considerably exceeded the deformation work value. The authors assume that such effects might be related with annihilation of point defects and their complexes introduced during irradiation. To test this

  16. Development of bonding techniques for cryogenic components. 1. HIP bonding tests between Ti and cryogenic stainless steels

    Saito, Shigeru; Ouchi, Nobuo; Ishiyama, Shintaro; Tsuchiya, Yoshinori; Nakajima, Hideo

    2002-05-01

    Around the super conducting (SC) coils of SC linear accelerator or fusion reactor, several kinds of dissimilar material joints will be needed. In case of fusion reactor, pure titanium has been proposed as jacket material of SC coil. Pure titanium has many advantages, for instance, almost same thermal expansion with Nb 3 Sn SC coil, non-magnetivity and good workability. However, it is difficult to bond Ti and cryogenic stainless steels by welding. Therefore, it is necessary to develop new bonding techniques and we started the development of the bonding technology by hot isostatic press (HIP) method to bond titanium with stainless steels. In this experiments, optimization of HIP bonding condition and evaluation of bonding strength were performed by metallurgical observation, mechanical property tests and heat cycle test. (author)

  17. Study the Cyclic Plasticity Behavior of 508 LAS under Constant, Variable and Grid-Load-Following Loading Cycles for Fatigue Evaluation of PWR Components

    Mohanty, Subhasish [Argonne National Lab. (ANL), Argonne, IL (United States); Barua, Bipul [Argonne National Lab. (ANL), Argonne, IL (United States); Soppet, William K. [Argonne National Lab. (ANL), Argonne, IL (United States); Majumdar, Saurin [Argonne National Lab. (ANL), Argonne, IL (United States); Natesan, Ken [Argonne National Lab. (ANL), Argonne, IL (United States)

    2016-09-01

    This report provides an update of an earlier assessment of environmentally assisted fatigue for components in light water reactors. This report is a deliverable in September 2016 under the work package for environmentally assisted fatigue under DOE’s Light Water Reactor Sustainability program. In an April 2016 report, we presented a detailed thermal-mechanical stress analysis model for simulating the stress-strain state of a reactor pressure vessel and its nozzles under grid-load-following conditions. In this report, we provide stress-controlled fatigue test data for 508 LAS base metal alloy under different loading amplitudes (constant, variable, and random grid-load-following) and environmental conditions (in air or pressurized water reactor coolant water at 300°C). Also presented is a cyclic plasticity-based analytical model that can simultaneously capture the amplitude and time dependency of the component behavior under fatigue loading. Results related to both amplitude-dependent and amplitude-independent parameters are presented. The validation results for the analytical/mechanistic model are discussed. This report provides guidance for estimating time-dependent, amplitude-independent parameters related to material behavior under different service conditions. The developed mechanistic models and the reported material parameters can be used to conduct more accurate fatigue and ratcheting evaluation of reactor components.

  18. Ductility of high chromium stainless steels

    Peretyat'ko, V.N.; Kazantsev, A.A.

    1997-01-01

    Aimed to optimize the hot working conditions for high chromium stainless steels the experiments were carried in the temperature range of 800-1300 deg C using hot torsion tests and cylindrical specimens of ferritic and ferritic-martensitic steels 08Kh13, 12Kh13, 20Kh13, 30Kh13 and 40Kh13. Testing results showed that steel plasticity varies in a wide range depending on carbon content. Steels of lesser carbon concentration (08Kh13 and 12Kh13) exhibit a sharp increase in plasticity with a temperature rise, especially in the interval of 1200-1250 deg C. Steels 20Kh13 and 30Kh13 display insignificant plasticity increasing, whereas plastic properties of steel 40Kh13 increase noticeably in the range of 1000-1300 deg C. It is shown that optimal hot working conditions for specific steel must be selected with account of steel phase composition at high temperatures

  19. Derivative criteria of plasticity anddurability of metal materials

    Gustov Yuriy Ivanovich

    Full Text Available Criteria of plasticity and durability derivative of standard indicators of plasticity (δ, ψ and durability (σ , σ are offered. Criteria К and К follow from the equation of relative indicators of durability and plasticity. The purpose of the researches is the establishment of interrelation of derivative criteria with the Page indicator. The values of derivative criteria were defined for steels 50X and 50XH after processing by cold, and also for steels 50G2 and 38HGN after sorbitizing. It was established that the sum of the offered derivative criteria of plasticity and durability С considered for the steels is almost equal to unit and corresponds to a square root of relative durability and plasticity criterion C . Both criteria testify to two-unity opposite processes of deformation and resistance to deformation. By means of the equations for S and С it is possible to calculate an indicator of uniform plastic deformation of σ and through it to estimate synergetic criteria - true tension and specific energy of deformation and destruction of metal materials. On the basis of the received results the expressions for assessing the uniform and concentrated components of plastic deformation are established. The preference of the dependence of uniform relative lengthening from a cubic root of criterion К , and also to work of the criteria of relative lengthening and relative durability is given. The advantage of the formulas consists in simplicity and efficiency of calculation, in ensuring necessary accuracy of calculation of the size δ for the subsequent calculation of structural and power (synergetic criteria of reliability of metals.

  20. The evolution with strain of the stored energy in different texture components of cold-rolled IF steel revealed by high resolution X-ray diffraction

    Wauthier-Monnin, A. [LSPM–CNRS, Université Paris 13, 99, Av. J.B. Clément, 93430 Villetaneuse (France); ArcelorMittal Research Voie Romaine BP 30320, 57 283 Maizières-les Metz (France); Chauveau, T.; Castelnau, O. [LSPM–CNRS, Université Paris 13, 99, Av. J.B. Clément, 93430 Villetaneuse (France); Réglé, H. [ArcelorMittal Research Voie Romaine BP 30320, 57 283 Maizières-les Metz (France); Bacroix, B., E-mail: brigitte.bacroix@univ-paris13.fr [LSPM–CNRS, Université Paris 13, 99, Av. J.B. Clément, 93430 Villetaneuse (France)

    2015-06-15

    During the deformation of low carbon steel by cold-rolling, dislocations are created and stored in grains depending on local crystallographic orientation, deformation, and deformation gradient. Orientation dependent dislocation densities have been estimated from the broadening of X-ray diffraction lines measured on a synchrotron beamline. Different cold-rolling levels (from 30% to 95% thickness reduction) have been considered. It is shown that the present measurements are consistent with the hypothesis of the sole consideration of screw dislocations for the analysis of the data. The presented evolutions show that the dislocation density first increases within the α fiber (=(hkl)<110>) and then within the γ fiber (=(111)). A comparison with EBSD measurements is done and confirms that the storage of dislocations during the deformation process is orientation dependent and that this dependence is correlated to the cold-rolling level. If we assume that this dislocation density acts as a driving force during recrystallization, these observations can explain the fact that the recrystallization mechanisms are generally different after moderate or large strains. - Highlights: • Dislocation densities are assessed by XRD in main texture components of a steel sheet. • Dislocation densities vary with both strain and texture components. • The analysis relies on the sole presence of screw dislocations. • The measured dislocation densities include the contribution of both SSD and GND.

  1. Effect of geometry on the surface characteristics of steel components AISI 4140 nitrited by DC-pulsed plasma

    Calahonra, C; De Las Heras, E; De La Serena, F; Corengia, P; Ybarra, G; Svoboda, H

    2004-01-01

    Steel AISI 4140 pieces containing cylindrical pinholes with different diameters and depths were nitrited by plasma, in an atmosphere of 25% N 2 + 75% H 2 under a DC-pulsed glow discharge for 15 h. The samples were nitrited to study the influence of the sizes of the pinholes on the uniformity of the compound layer, on the depth of the zone of diffusion and on the surface and subsurface micro-hardness. The results showed that nitriding pieces with pinholes introduces variations in the electric parameters and modifies the uniformity of the coat of compounds formed, altering the mechanical properties of the surface and subsurface (CW)

  2. Accounting sodium effect in calculation of strength of nuclear reactor components

    Nikitin, V.I.

    1981-01-01

    Accounting methods of liquid sodium effect on long-term strength and creep of structural materials of nuclear reactors are considered. The decrease of pearlite steel strength at the decarburization expense and the decrease of plasticity of austenitic steels at the expense of carburization are noted. The necessity to account thermal transfer of mass is shown. Values of safety factors are presented, they are recommended for the design of reactor component parts with the thickness not less than 1 mm [ru

  3. Effect of transient change in strain rate on plastic flow behaviour of ...

    Steels; stress–strain measurement; plastic flow; mechanical properties; metallurgy. Abstract. Plastic flow behaviour of low carbon steel has been studied at room temperature during tensile deformation by ... Bulletin of Materials Science | News.

  4. A study on the root cause identification of local wall thinning caused by deflected turbulent flow inside orifice of carbon steel components

    Park, S. H.; Kim, K. H.; Hwang, K. M.

    2010-01-01

    When components made of carbon steel in nuclear, fossil, and industry plants are exposed to flowing fluid, wall thinning caused by FAC (flow accelerated corrosion) can be generated and eventually ruptured at the portion of pressure boundary. A study to identify the locations generating local wall thinning and to disclose turbulence coefficients related to the local wall thinning was performed. Experiments and numerical analyses for orifice of down-scaled piping components were performed and the results were compared. Based on the results that the flow behaviors inside piping components can be simulated by numerical analysis, numerical analyses for magnified models to actual size of plants were performed. To disclose the relationship between turbulence coefficients and local thinning rate, numerical analyses were preformed for orifice components included in the main feedwater systems. The turbulence coefficients based on the numerical analyses were compared with the local wear rate based on the measured data. From the comparison of the results, the vertical flow velocity component (Vr) flowing to the wall after separating in the wall due to the geometrical configuration and colliding with the wall directly at an angle of some degree was analogous to the configuration of local wall thinning. (authors)

  5. Ultrastructural analysis of metal particles released from stainless steel and titanium miniplate components in an animal model.

    Matthew, I R; Frame, J W

    1998-01-01

    Low-vacuum scanning electron microscopy (Ivac SEM) was used to characterize the appearance of metal particles released from stressed and unstressed Champy miniplates placed in dogs and to study the relationship of the debris to the surrounding tissues. Under general endotracheal anesthesia, two Champy miniplates (titanium or stainless steel) were placed on the frontal bone in an animal model. One miniplate was bent to fit the curvature of the frontal bone (unstressed) and another miniplate of the same material was bent in a curve until the midpoint was raised 3 mm above the ends. The latter miniplate adapted to the skull curvature under tension during screw insertion (stressed). The miniplates and surrounding tissues were retrieved after intervals of 4, 12, and 24 weeks. Decalcified sections were prepared and examined by light microscopy and Ivac SEM. Under Ivac SEM examination, the titanium particles had a smooth, polygonal outline. Stainless steel particles were typically spherical, with numerous small projections on the surface. Most particles were 1 to 10 microns in diameter. The tissue response to the particles was variable; some particles were covered by fibrous connective tissue or enclosed by bone, and others were intracellular. The metal particles released from stressed or unstressed Champy miniplates were similar, and this was related to their source of origin and duration within the tissues. The tissue response to the particles appeared to depend on their location.

  6. Mechanical properties of Fe -10Ni -7Mn martensitic steel subjected to severe plastic deformation via cold rolling and wire drawing

    Ghasemi-Nanesa, H; Shirazi, H [School of Metallurgy and Materials Engineering, Faculty of Engineering, University of Tehran, P.O. Box 14395-731 (Iran, Islamic Republic of); Nili-Ahmadabadi, M, E-mail: sut.caster.81710018@gmail.co, E-mail: nili@ut.ac.i [School of Metallurgy and Materials Engineering, Faculty of Engineering, University of Tehran, P.O. Box 14395-731 (Iran, Islamic Republic of) and Center of Excellence for High Performance Materials, University of Tehran, P.O. Box 14395-731, Tehran (Iran, Islamic Republic of)

    2010-07-01

    Fe-Ni-Mn martensitic steels are one of the major groups of ultra-high strength steels that have good mechanical properties and ductility in as annealed condition but they suffer from severe inter-granular embitterment after aging. In this paper, the effect of heavy shaped cold rolling and wire drawing on the mechanical properties of Fe-Ni-Mn steel was investigated. This process could provide a large strain deformation in this alloy. The total strain was {epsilon} {approx}7. Aging behavior and tensile properties of Fe-10Ni-7Mn were studied after aging at 753 K. The results showed that the ultimate tensile strength and ductility after cold rolling, wire drawing and aging increased up to 2540 MPa and 7.1 %, respectively, while the conventional steels show a premature fracture stress of 830 MPa with about zero ductility after aging.

  7. Mechanical properties of Fe -10Ni -7Mn martensitic steel subjected to severe plastic deformation via cold rolling and wire drawing

    Ghasemi-Nanesa, H.; Nili-Ahmadabadi, M.; Shirazi, H.

    2010-07-01

    Fe-Ni-Mn martensitic steels are one of the major groups of ultra-high strength steels that have good mechanical properties and ductility in as annealed condition but they suffer from severe inter-granular embitterment after aging. In this paper, the effect of heavy shaped cold rolling and wire drawing on the mechanical properties of Fe-Ni-Mn steel was investigated. This process could provide a large strain deformation in this alloy. The total strain was epsilon ~7. Aging behavior and tensile properties of Fe-10Ni-7Mn were studied after aging at 753 K. The results showed that the ultimate tensile strength and ductility after cold rolling, wire drawing and aging increased up to 2540 MPa and 7.1 %, respectively, while the conventional steels show a premature fracture stress of 830 MPa with about zero ductility after aging.

  8. Cyclic plasticity of an austenitic-ferritic stainless steel under biaxial non proportional loading; Plasticite cyclique d'un acier inoxydable austeno-ferritique sous chargement biaxial non-proportionnel

    Aubin, V

    2001-11-15

    Austenitic-ferritic stainless steels are supplied since about 30 years only, so they are yet not well-known. Their behaviour in cyclic plasticity was studied under uniaxial loading but not under multiaxial loading, whereas only a thorough knowledge of the phenomena influencing the mechanical behaviour of a material enables to simulate and predict accurately its behaviour in a structure. This work aims to study and model the behaviour of a duplex stainless steel under cyclic biaxial loading. A three step method was adopted. A set of tension-torsion tests on tubular specimen was first defined. We studied the equivalence between loading directions, and then the influence of loading path and loading history on the stress response of the material. Results showed that duplex stainless steel shows an extra-hardening under non proportional loading and that its behaviour depends on previous loading. Then, in order to analyse the results obtained during this first experimental stage, the yield surface was measured at different times during cyclic loading of the same kind. A very small plastic strain offset (2*10{sup -5}) was used in order not to disturb the yield surface measured. The alteration of isotropic and kinematic hardening variables were deduced from these measures. Finally, three phenomenological constitutive laws were identified with the experimental set. We focused our interest on the simulation of stabilized stress levels and on the simulation of the cyclic hardening/softening behaviour. The comparison between experimental and numerical results enabled the testing of the relevance of these models. (authors)

  9. Increased component safety through improved methods for residual stress analysis. Subprojects. Consideration of the elastic-plastic material properties (Phase 2). Final report

    Mirbach, David von

    2015-01-01

    Residual stresses in mechanical components can result in both detrimental but also beneficial effects on the strength and lifetime of the components. The most detailed knowledge of the residual stress state is of advantage or a pre-requisite for the assessment of the component performance. Two commonly used methods for determination of residual stresses are the hole drilling method and the ring core method which can be regarded to the mechanical methods. In the context of reactor safety research of the German Federal Ministry of Economic and Energy (BMWi) two fundamental and interacting weak points of the hole drilling method as well as of the ring core method, respectively, in order to determine residual stresses are going to be investigated. As a consequence reliability of the methods will be improved in this joint research project. On the one hand there are effects of geometrical boundary conditions of the components and on the other hand there is the influence of plasticity due to notch effects both affecting the released strain field after removing material and after all the calculated residual stresses. The first issue mentioned above is under the responsibility of the Institute of Materials Engineering (Kassel University) and the last one is investigated by materials testing institute university Stuttgart. As a consequence of a successful project the knowledge base will be considerably improved resulting in benefits for various engineering fields. Especially the quantitative consideration of real residual stress states for optimized component designs will be possible and after all the consequences of residual stresses on safety of components which are used in nuclear facilities can be evaluated. In this second experimental research chapter (phase 2) the findings of the first numerical and theoretical research chapter (phase 1) where proofed. The developed differential calculation method with the method of adaptive calibration functions were compared with the

  10. An Assessment of the Ductile Fracture Behaviour of Hot Isostatically Pressed and Forged 304L Stainless Steel

    Cooper, Adam; Smith, R. J.; Sherry, Andrew

    2017-01-01

    Type 300 austenitic stainless steel manufactured by hot isostatic pressing (HIP) has recently been shown to exhibit subtly different fracture behavior from that of equivalent graded forged steel, whereby the oxygen remaining in the component after HIP manifests itself in the austenite matrix as nonmetallic oxide inclusions. These inclusions facilitate fracture by acting as nucleation sites for the initiation, growth, and coalescence of microvoids in the plastically deforming austenite matrix....

  11. Microstructure Investigation of 13Cr-2Mo ODS Steel Components Obtained by High Voltage Electric Discharge Compaction Technique

    Igor Bogachev

    2015-11-01

    Full Text Available Refractory oxide dispersion strengthened 13Cr-2Mo steel powder was successfully consolidated to near theoretical density using high voltage electric discharge compaction. Cylindrical samples with relative density from 90% to 97% and dimensions of 10 mm in diameter and 10–15 mm in height were obtained. Consolidation conditions such as pressure and voltage were varied in some ranges to determine the optimal compaction regime. Three different concentrations of yttria were used to identify its effect on the properties of the samples. It is shown that the utilized ultra-rapid consolidation process in combination with high transmitted energy allows obtaining high density compacts, retaining the initial structure with minimal grain growth. The experimental results indicate some heterogeneity of the structure which may occur in the external layers of the tested samples due to various thermal and electromagnetic in-processing effects. The choice of the optimal parameters of the consolidation enables obtaining samples of acceptable quality.

  12. Characterization of aerosols produced in cutting steel components and concrete structures by means of a laser beam

    Tarroni, G.; Melandri, C.; Zaiacomo, T. de; Lombard, C.C.; Formignani, M.

    1986-01-01

    The technique of cutting based on the use of a laser beam is studied as a possible method in nuclear plant dismantling (OECD, 1982). The technique implies a relevant problem of contamination due to high aerosol production. Tests have been carried out to characterize the aerosol produced in cutting steel and concrete in terms of size spectrum, electric charge and chemical composition in comparison with bulk material composition. The high temperature value locally reached in the cutting zone causes material vaporization with emission of very fine primary particles. In such conditions aerosol coagulation is very fast (it occurs in less than 1s) and leads to aggregates. Research has been aimed at finding the characteristics of the aerosol removable from the cutting zone by ventilation and evaluating the morphology of the particles that diffuse at approximately 50 cm from the generation point, or settle on the cutting-box base. (author)

  13. Microstructure Investigation of 13Cr-2Mo ODS Steel Components Obtained by High Voltage Electric Discharge Compaction Technique.

    Bogachev, Igor; Yudin, Artem; Grigoryev, Evgeniy; Chernov, Ivan; Staltsov, Maxim; Khasanov, Oleg; Olevsky, Eugene

    2015-11-02

    Refractory oxide dispersion strengthened 13Cr-2Mo steel powder was successfully consolidated to near theoretical density using high voltage electric discharge compaction. Cylindrical samples with relative density from 90% to 97% and dimensions of 10 mm in diameter and 10-15 mm in height were obtained. Consolidation conditions such as pressure and voltage were varied in some ranges to determine the optimal compaction regime. Three different concentrations of yttria were used to identify its effect on the properties of the samples. It is shown that the utilized ultra-rapid consolidation process in combination with high transmitted energy allows obtaining high density compacts, retaining the initial structure with minimal grain growth. The experimental results indicate some heterogeneity of the structure which may occur in the external layers of the tested samples due to various thermal and electromagnetic in-processing effects. The choice of the optimal parameters of the consolidation enables obtaining samples of acceptable quality.

  14. Second-Order Inelastic Dynamic Analysis of 3D Semi-Rigid Steel Frames Under Earthquake Loads with Three Components

    Ozakgul, Kadir

    2008-01-01

    In this study, it has been presented an algorithm for second-order elastoplastic dynamic time-history analysis of three dimensional frames that have steel members with semirigid joints. The proposed analysis accounts for material, geometric and connection nonlinearities. Material nonlinearity have been modeled by the Ramberg-Osgood relation. While the geometric nonlinearity caused by axial force has been described by the use of the geometric stiffness matrix, the nonlinearity caused by the interaction between the axial force and bending moment has been also described by the use of the stability functions. The independent hardening model has been used to describe the nonlinear behaviour of semi-rigid connections. Dynamic equation of motion has been solved by Newmark's constant acceleration method in time history domain

  15. Plastic strain induced damage evolution and martensitic transformation in ductile materials at cryogenic temperatures

    Garion, C.; Skoczen, B.T.

    2002-01-01

    The Fe-Cr-Ni stainless steels are well known for their ductile behavior at cryogenic temperatures. This implies development and evolution of plastic strain fields in the stainless steel components subjected to thermo-mechanical loads at low temperatures. The evolution of plastic strain fields is usually associated with two phenomena: ductile damage and strain induced martensitic transformation. Ductile damage is described by the kinetic law of damage evolution. Here, the assumption of isotropic distribution of damage (microcracks and microvoids) in the Representative Volume Element (RVE) is made. Formation of the plastic strain induced martensite (irreversible process) leads to the presence of quasi-rigid inclusions of martensite in the austenitic matrix. The amount of martensite platelets in the RVE depends on the intensity of the plastic strain fields and on the temperature. The evolution of the volume fraction of martensite is governed by a kinetic law based on the accumulated plastic strain. Both of these irreversible phenomena, associated with the dissipation of plastic power, are included into the constitutive model of stainless steels at cryogenic temperatures. The model is tested on the thin-walled corrugated shells (known as bellows expansion joints) used in the interconnections of the Large Hadron Collider, the new proton storage ring being constructed at present at CERN

  16. Fatigue crack growth in mixed mode I+III+III non proportional loading conditions in a 316 stainless steel, experimental analysis and modelization of the effects of crack tip plasticity

    Fremy, F.

    2012-01-01

    This thesis deals with fatigue crack growth in non-proportional variable amplitude mixed mode I + II + III loading conditions and analyses the effects of internal stresses stemming from the confinement of the plastic zone in small scale yielding conditions. The tests showed that there are antagonistic long-distance and short-distance effects of the loading history on fatigue crack growth. The shape of loading path, and not only the maximum and minimum values in this path, is crucial and, by comparison, the effects of contact and friction are of lesser importance. Internal stresses play a major role on the fatigue crack growth rate and on the crack path. An approach was developed to analyze the elastic-plastic behavior of a representative section of the crack front using the FEA. A model reduction technic is used to extract the relevant information from the FE results. To do so, the velocity field is partitioned into mode I, II, III elastic and plastic components, each component being characterized by an intensity factor and a fixed spatial distribution. The calculations were used to select seven loading paths in I + II and I + II + III mixed mode conditions, which all have the same amplitudes for each mode, the same maximum, minimum and average values. These paths are supposed to be equivalent in the sense of common failure criteria, but differ significantly when the elastic-plastic behavior of the material is accounted for. The results of finite element simulations and of simulations using a simplified model proposed in this thesis are both in agreement with experimental results. The approach was also used to discuss the role of mode III loading steps. Since the material behavior is nonlinear, the nominal loading direction does not coincide with the plastic flow direction. Adding a mode III loading step in a mode I+II fatigue cycle, may, in some cases, significantly modify the behaviour of the crack (crack growth rate, crack path and plastic flow). (author)

  17. Effect of microalloying elements (Nb, V and Ti) on the hot flow behavior of high-Mn austenitic twinning induced plasticity (TWIP) steel

    Reyes-Calderón, F.; Mejía, I.; Boulaajaj, A.; Cabrera, J.M.

    2013-01-01

    This research work studies the effect of microalloying elements such as Nb, V and Ti on the hot flow behavior of high-Mn austenitic TWIP steel. For this purpose, isothermal uniaxial hot compression tests were carried out at three temperatures (900, 1000 and 1100 °C) and four constant strain rates (10 −1 , 10 −2 , 10 −3 and 10 −4 s −1 ). Experimental results revealed that hot flow curves of microalloyed TWIP steels show single peak curves for all test conditions. Results are discussed in terms of the peak stress (σ p ) and peak strain (ε p ) and its dependence on the strain rate (ε) and temperature. The addition of microalloying elements such as Nb, V and Ti in TWIP steels generates a slight increase in the σ p value, and Ti microalloyed TWIP steel exhibits the highest σ p value. Hot deformed microstructures were analyzed by the Electron Back-Scattering Diffraction Technique (EBSD). The most important results of the austenitic recrystallized grain refinement were obtained for V and Ti microalloyed TWIP steels.

  18. Crack growth behaviour of low-alloy steels for pressure boundary components under transient light water reactor operating conditions - CASTOC, Part I: BWR/NWC conditions

    Ritter, S.; Seifert, H.P.; Devrient, B.; Roth, A.; Ehrnsten, U.; Ernestova, M.; Zamboch, M.; Foehl, J.; Weissenberg, T.; Gomez-Briceno, D.; Lapena, J.

    2004-01-01

    One of the ageing phenomena of pressure boundary components of light water reactors (LWR) is environmentally-assisted cracking (EAC). The project CASTOC (5. Framework Programme of the EU) was launched September 2000 with six European partners and terminated August 2003. It was focused in particular on the EAC behaviour of low-alloy steels (LAS) and to some extent to weld metal, heat affected zone and the influence of an austenitic cladding. The main objective was directed to the clarification of EAC crack growth behaviour/mechanism of LAS in high-temperature water under steady-state power operation (constant load) and transient operating conditions (e.g., start-up/shut-down, transients in water chemistry and load). Autoclave tests were performed with Western and Russian type reactor pressure vessel steels under simulated boiling water reactor (BWR)/normal water chemistry (NWC) and pressurised water reactor (VVER) conditions. The investigations were performed with fracture mechanics specimens of different sizes and geometries. The applied loading comprised cyclic loads, static loads and load spectra where the static load was periodically interrupted by partial unloading. With regard to water chemistry, the oxygen content (VVER) and impurities of sulphate and chlorides (BWR) were varied beyond allowable limits for continuous operation. The current paper summarises the most important crack growth results obtained under simulated BWR/NWC conditions. The results are discussed in the context of the current crack growth rate curves in the corresponding nuclear codes. (authors)

  19. Crack growth behaviour of low-alloy steels for pressure boundary components under transient light water reactor operating conditions - CASTOC, Part I: BWR/NWC conditions

    Ritter, S.; Seifert, H.P. [Paul Scherrer Institute, PSI, Villigen (Switzerland); Devrient, B.; Roth, A. [Framatome ANP GmbH, Erlangen (Germany); Ehrnsten, U. [VTT Industrial Systems, Espoo (Finland); Ernestova, M.; Zamboch, M. [Nuclear Research Institute, NRI, Rez (Czech Republic); Foehl, J.; Weissenberg, T. [Staatliche Materialpruefungsanstalt, MPA, Stuttgart (Germany); Gomez-Briceno, D.; Lapena, J. [Centro de Investigaciones Energeticas Medioambientales y Tecnologicas, CIEMAT, Madrid (Spain)

    2004-07-01

    One of the ageing phenomena of pressure boundary components of light water reactors (LWR) is environmentally-assisted cracking (EAC). The project CASTOC (5. Framework Programme of the EU) was launched September 2000 with six European partners and terminated August 2003. It was focused in particular on the EAC behaviour of low-alloy steels (LAS) and to some extent to weld metal, heat affected zone and the influence of an austenitic cladding. The main objective was directed to the clarification of EAC crack growth behaviour/mechanism of LAS in high-temperature water under steady-state power operation (constant load) and transient operating conditions (e.g., start-up/shut-down, transients in water chemistry and load). Autoclave tests were performed with Western and Russian type reactor pressure vessel steels under simulated boiling water reactor (BWR)/normal water chemistry (NWC) and pressurised water reactor (VVER) conditions. The investigations were performed with fracture mechanics specimens of different sizes and geometries. The applied loading comprised cyclic loads, static loads and load spectra where the static load was periodically interrupted by partial unloading. With regard to water chemistry, the oxygen content (VVER) and impurities of sulphate and chlorides (BWR) were varied beyond allowable limits for continuous operation. The current paper summarises the most important crack growth results obtained under simulated BWR/NWC conditions. The results are discussed in the context of the current crack growth rate curves in the corresponding nuclear codes. (authors)

  20. Experimental investigations on the state of the friction-welded joint zone in steel hybrid components after process-relevant thermo-mechanical loadings

    Behrens, B.-A.; Bouguecha, A.; Vucetic, M.; Peshekhodov, I.; Matthias, T.; Kolbasnikov, N.; Sokolov, S.; Ganin, S.

    2016-10-01

    As a part of the newly established Collaborative Research Center 1153 (SFB 1153) "Process chain for the manufacturing of hybrid high-performance components by tailored forming" at the Leibniz Universität Hannover, the Institute of Forming Technology and Machines (IFUM) examines the influence of thermo-mechanical stresses on the reduced Young's modulus as well as the hardness of hybrid (steel-steel compound) joined semi-finished products. Currently the expertise in the production of bulk metal formed parts is limited to mono-materials. For manufacturing parts of hybrid materials and also for the methods of the new process routes, practical experience has to be gained. The subproject C1 within the collaborative research center 1153 with the short title "Failure Prediction" deals with the question, if the hybrid semi-finished products fulfill the thermo-mechanical demands or if they fail at the joining zone (JZ) during forging. For this purpose, stresses similar to those in the process were imposed on hybrid semi-finished products by torsion tests by using the thermo-mechanical test system Gleeble 3800. Afterwards, the specimens were examined metallographically and by nanoindentations with the help of a TriboIndenter TI950. Thus, first knowledge on the behaviour of thermo-mechanical stresses on the reduced Young's modulus and the hardness of hybrid joined semi-finished parts was gained.

  1. Handbook of Plastic Welding

    Islam, Aminul

    The purpose of this document is to summarize the information about the laser welding of plastic. Laser welding is a matured process nevertheless laser welding of micro dimensional plastic parts is still a big challenge. This report collects the latest information about the laser welding of plastic...... materials and provides an extensive knowhow on the industrial plastic welding process. The objectives of the report include: - Provide the general knowhow of laser welding for the beginners - Summarize the state-of-the-art information on the laser welding of plastics - Find the technological limits in terms...... of design, materials and process - Find the best technology, process and machines adaptive to Sonion’s components - Provide the skills to Sonion’s Design Engineers for successful design of the of the plastic components suitable for the laser welding The ultimate goal of this report is to serve...

  2. Acoustic emission measurements on type 316 stainless steel

    Palmer, I.G.; Holt, J.; Goddard, D.J.

    1976-01-01

    Acoustic emission measurements have been made on Type 316 stainless steel in the solution treated condition, as part of a feasibility study for the monitoring of fast reactor components. The work involved testing both plain tensile specimens and precracked compact tension specimens in the temperature range 20-200 deg C. At 20 deg C plastic deformation was a quiet process but ductile crack growth was accompanied by high amplitude emissions capable of detection on plant. At 200 deg C both plastic deformation and ductile crack growth were quiet

  3. Application of a fracture toughness analysis for ferritic steel components of transport/storage casks using an adapted EUROCODE 3 approach

    Sedlacek, G.; Dahl, W.; Langenberg, P.; Stranghoner, N.; Dreier, G.; Diersch, R.

    1998-01-01

    The choice of a structural steel material for a component of a transport and storage cask for RAM is strongly determined by the demand that the cask has to withstand a free fall from 9 m height without losing its integrity and leak tightness. In terms of fracture mechanics this means that instable crack growth must not occur even under the conditions of high amplitude dynamic loading at temperatures of -40 deg. C. In the course of harmonization of European design guidelines, the Eurocode 3 has been developed which contains a fracture mechanic based concept for the steel selection to avoid brittle fracture, called Annex C. This method combines fracture mechanics tools like the failure assessment diagram (CEGB-R6-procedure) with fracture mechanics life time assessment procedure for fatigue loaded structures. The required toughness in terms of the stress intensity factor K I is related to the T 27J Charpy transition temperature by means of a master curve and by a correlation between the fracture mechanics transition temperature T K100 and the Charpy transition temperature T 27J . Both relations have been proved to be valid for structural steels in the range of 235 to 960 MPa yield strength. Besides that a semi-probabilistic safety approach that takes account of the model inaccuracies by calibration of large scale tests has been applied to derive a safety element for a risk of failure of p f 10 -5 . The fracture mechanic concept of Eurocode 3 has been adopted to calculate critical failure lengths for lids made from ferritic steels of transport and storage casks. The safety requirements of Appendix VI of the IAEA Advisory Material have been taken into account. It has been shown that the adopted Eurocode 3, Annex C, method allows an economical calculation of critical failure length on a high level of safety. A failure probability of p f = 8 . 10 -7 is reached by applying lower bound estimates of fracture toughness and an additional additive safety factor ΔT a of 20 deg

  4. Stress corrosion cracking of austenitic stainless steels in PWR primary water: an update of metallurgical investigations performed on French withdrawn components

    Boursier, J.M.; Gallet, S.; Rouillon, Y.; Bordes, P.

    2002-01-01

    Austenitic stainless steels (AISI 304, 304L, 316 and 316L) are largely used in Nuclear Power Plants because of their good resistance to corrosion and their satisfactory mechanical properties. Nevertheless, on various French PWR Nuclear Power Plants, several cases of corrosion have been encountered in auxiliary circuit portions where deleterious species and oxygen can be present. This paper focuses on the metallurgical investigations performed on pulled out components such as Canopy welds or 'dead legs' (auxiliary circuit portions connected to the main primary loops) in terms of cracking locations and degradation parameters. In addition, some comparisons between Nuclear Power Plant feedback and fundamental research and development studies are discussed, particularly in the scope of temperature, microstructure, stresses (applied and residual) and medium responsible for the degradation. (authors)

  5. Combined effect of rapid nitriding and plastic deformation on the surface strength, toughness and wear resistance of steel 38CrMoAlA

    Wang, B.; Lv, Z.A.; Zhou, Z.A.

    2015-01-01

    The combined treatment of pressurized gas nitriding and cold rolling is proposed as a new approach to rapid preparation of a strong and tough nitrided layer for steel 38CrMoAlA. The microstructural characteristics and properties of the modified surface layer in comparison with those of the conven......The combined treatment of pressurized gas nitriding and cold rolling is proposed as a new approach to rapid preparation of a strong and tough nitrided layer for steel 38CrMoAlA. The microstructural characteristics and properties of the modified surface layer in comparison with those...

  6. Development of bonding techniques for cryogenic components (2). HIP bonding between Cu Alloys and Ti, cryogenic stainless steels

    Saito, Shigeru; Ouchi, Nobuo [Japan Atomic Energy Research Inst., Tokai, Ibaraki (Japan). Tokai Research Establishment; Fukaya, Kiyoshi [Nihon Advanced Technology Ltd., Tokai, Ibaraki (Japan); Ishiyama, Shintaro [Japan Atomic Energy Research Inst., Oarai, Ibaraki (Japan). Oarai Research Establishment; Tsuchiya, Yoshinori; Nakajima, Hideo [Japan Atomic Energy Research Inst., Naka, Ibaraki (Japan). Naka Fusion Research Establishment

    2003-03-01

    Several joints between dissimilar materials are required in the superconducting (SC) magnet system of SC linear accelerator or fusion reactor, Pure titanium (Ti) is one of candidate materials for a jacket of SC coil of fusion reactor because Ti is non-magnetic material and has a feature that its thermal expansion is similar to SC material in addition to good corrosion resistance and workability. Also, Ti does not require strict control of environment during reaction heat treatment of SC material. Copper (Cu) or Cu-alloy is used in electrical joints and cryogenic stainless steel (SS) is used in cryogenic pipes. Therefore, it is necessary to develop new bonding techniques for joints between Ti, Cu, and SS because jacket, electrical joint and cryogenic pipe have to be bonded each other to cool SC coils. Japan Atomic Energy Research Institute (JAERI) has started to develop dissimilar material joints bonded by hot isostatic pressing (HIP), which can bring a high strength joint with good tolerance and can applied to a large or complex geometry device. HIP conditions for Cu-Ti, Cu alloy-Ti, Cu alloy-SS were investigated in this study and most stable HIP condition were evaluated by microscopic observation, tensile and bending tests at room temperature. (author)

  7. Process-Structure-Property Relationships for 316L Stainless Steel Fabricated by Additive Manufacturing and Its Implication for Component Engineering

    Yang, Nancy; Yee, J.; Zheng, B.; Gaiser, K.; Reynolds, T.; Clemon, L.; Lu, W. Y.; Schoenung, J. M.; Lavernia, E. J.

    2017-04-01

    We investigate the process-structure-property relationships for 316L stainless steel prototyping utilizing 3-D laser engineered net shaping (LENS), a commercial direct energy deposition additive manufacturing process. The study concluded that the resultant physical metallurgy of 3-D LENS 316L prototypes is dictated by the interactive metallurgical reactions, during instantaneous powder feeding/melting, molten metal flow and liquid metal solidification. The study also showed 3-D LENS manufacturing is capable of building high strength and ductile 316L prototypes due to its fine cellular spacing from fast solidification cooling, and the well-fused epitaxial interfaces at metal flow trails and interpass boundaries. However, without further LENS process control and optimization, the deposits are vulnerable to localized hardness variation attributed to heterogeneous microstructure, i.e., the interpass heat-affected zone (HAZ) from repetitive thermal heating during successive layer depositions. Most significantly, the current deposits exhibit anisotropic tensile behavior, i.e., lower strain and/or premature interpass delamination parallel to build direction (axial). This anisotropic behavior is attributed to the presence of interpass HAZ, which coexists with flying feedstock inclusions and porosity from incomplete molten metal fusion. The current observations and findings contribute to the scientific basis for future process control and optimization necessary for material property control and defect mitigation.

  8. Thermal-Fatigue Analysis of W-coated Ferritic-Martensitic Steel Mockup for Fusion Reactor Components

    Lee, Dong Won; Kim, Suk Kwon; Park, Seong Dae; Kim, Dong Jun [KAERI, Daejeon (Korea, Republic of); Moon, Se Yeon; Hong, Bong Guen [Chonbuk University, Jeonju (Korea, Republic of)

    2016-05-15

    In this study, commercial ANSYS-CFX for thermalhydraulic analysis and ANSYS-mechanical for the thermo-mechanical analysis are used to evaluate the thermal-lifetime of the mockup to determine the test conditions. Also, the Korea Heat Load Test facility with an Electron Beam (KoHLT-EB) will be used and its water cooling system is considered to perform the thermal-hydraulic analysis especially for considering the two-phase analysis with a higher heat flux conditions. Through the ITER blanket first wall (BFW) development project in Korea, the joining methods were developed with a beryllium (Be) layer as a plasma-facing material, a copper alloy (CuCrZr) layer as a heat sink, and type 316L austenitic stainless steel (SS316L) as a structural material. And joining methods were developed such as Be as an armor and FMS as a structural material, or W as an armor and FMS as a structural material were developed through the test blanket module (TBM) program. As a candidate of PFC for DEMO, a new W/FMS joining methods, W coating with plasma torch, have been developed. The HHF test conditions are found by performing a thermal-hydraulic and thermo-mechanical analysis with the conventional codes such as ANSYSCFX and .mechanical especially for considering the two-phase condition in cooling tube.

  9. Sub-micron indent induced plastic deformation in copper and irradiated steel; Deformation plastique induite par l'essai d'indentation submicronique, dans le cuivre et l'acier 316L irradie

    Robertson, Ch

    1999-07-01

    In this work we aim to study the indent induced plastic deformation. For this purpose, we have developed a new approach, whereby the indentation curves provides the mechanical behaviour, while the deformation mechanisms are observed thanks to Transmission Electron Microscopy (TEM). In order to better understand how an indent induced dislocation microstructure forms, numerical modeling of the indentation process at the scale of discrete dislocations has been worked out as well. Validation of this modeling has been performed through direct comparison of the computed microstructures with TEM micrographs of actual indents in pure Cu (001]. Irradiation induced modifications of mechanical behaviour of ion irradiated 316L have been investigated, thanks to the mentioned approach. An important hardening effect was reported from indentation data (about 50%), on helium irradiated 316L steel. TEM observations of the damage zone clearly show that this behaviour is associated with the presence of He bubbles. TEM observations of the indent induced plastic zone also showed that the extent of the plastic zone is strongly correlated with hardness, that is to say: harder materials gets a smaller plastic zone. These results thus clearly established that the selected procedure can reveal any irradiation induced hardening in sub-micron thick ion irradiated layers. The behaviour of krypton irradiated 316L steel is somewhat more puzzling. In one hand indeed, a strong correlation between the defect cluster size and densities on the irradiation temperature is observed in the 350 deg. C - 600 deg. C range, thanks to TEM observations of the damage zone. On the other hand, irradiation induced hardening reported from indentation data is relatively small (about 10%) and shows no dependence upon the irradiation temperature (within the mentioned range). In addition, it has been shown that the reported hardening vanishes following appropriate post-irradiation annealing, although most of the TEM

  10. Sub-nanosecond plastic scintillators

    Lyons, P.B.; Caldwell, S.E.; Hocker, L.P.; Crandall, D.G.; Zagarino, P.A.; Cheng, J.; Tirsell, G.; Hurlbut, C.R.

    1977-01-01

    Quenched plastic scintillators have been developed that yield much faster short decay components and greatly reduced long decay components compared to conventional plastic scintillators. The plastics are produced through the addition of selected quench agents to NE111 plastic scintillator that result in reduced total light output. Eight different agents have been studied. Benzophenone and piperidine are two of the most effective quench agents. Data are presented both for short and long decay components. The plastics are expected to make significant contributions in areas of plasma diagnostics

  11. Sub-nanosecond plastic scintillators

    Lyons, P.B.; Caldwell, S.E.; Hocker, L.P.; Crandall, D.G.; Zagarino, P.A.; Cheng, J.; Tirsell, G.; Hurlbut, C.R.

    1976-01-01

    Quenched plastic scintillators have been developed that yield much faster short decay components and greatly reduced long decay components compared to conventional plastic scintillators. The plastics are produced through the addition of selected quench agents to NE111 plastic scintillator that result in reduced total light output. Eight different agents have been studied. Benzophenone and piperidine are two of the most effective quench agents. Data are presented both for short and long decay components. The plastics are expected to make significant contributions in areas of plasma diagnostics

  12. Influence of plastic strain on deformation-induced martensitic transformations

    Perdahcioglu, Emin Semih; Geijselaers, Hubertus J.M.; Groen, M.

    2008-01-01

    The effects of plastic strain on deformation-induced martensitic transformations have been investigated experimentally. Austenitic metastable stainless steel samples were heated to a temperature at which the transformation is suppressed and were plastically strained to different amounts. The

  13. Plastic Surgery

    ... Staying Safe Videos for Educators Search English Español Plastic Surgery KidsHealth / For Teens / Plastic Surgery What's in ... her forehead lightened with a laser? What Is Plastic Surgery? Just because the name includes the word " ...

  14. Reactor pressure vessel and reactor coolant circuit cast duplex stainless steel components contribution of the expertise for life management studies

    Bezdikian, Georges

    2006-09-01

    The life management of French Nuclear Power Plants is a major stake from an economic and a technical point of view considering the aging management assessment of the key components of the plant. The actual life evaluation is the result of prediction of life assessment from important program of expertise for the 3-loop PWR and 4-loop PWR plants in operation. To optimize the strategic policy in order to achieve the best possible performance and to prepare the technical and economical choice and decision, the paper presents the association of life management strategy and the program of expertise considering: - the identification of degradation for different components and prediction criteria proposed; - the large database from cast reactor coolant and component removed from nuclear power plants and expertise studies to confirm the prediction; - the life evaluation of RPV with radiation surveillance program based on the expertise of irradiation capsules, it is particularly shown how the expertise is in the center of the strategic choice. The French utility has organized the life management of nuclear plant as a function of several programs of expertise of knowledge on the long term experience feedback and the maintenance program for life. This paper shows updated on RPV and reactor coolant equipment activities engaged by utility on: - periodic maintenance and volume of expertise; - Alternative maintenance actions; - Large volume of expertise and how are managed these results to predict the aging management. (author)

  15. In situ synchrotron X-ray diffraction studies of the effect of microstructure on tensile behavior and retained austenite stability of thermo-mechanically processed transformation induced plasticity steel

    Yan, Kun [School of Mechanical, Materials and Mechatronic Engineering, University of Wollongong, NSW 2522 (Australia); Liss, Klaus-Dieter [School of Mechanical, Materials and Mechatronic Engineering, University of Wollongong, NSW 2522 (Australia); Australian Nuclear Science and Technology Organisation, Lucas Heights, NSW 2234 (Australia); Timokhina, Ilana B. [Institute for Frontier Materials, Deakin University, Geelong, VIC 3217 (Australia); Pereloma, Elena V., E-mail: elenap@uow.edu.au [School of Mechanical, Materials and Mechatronic Engineering, University of Wollongong, NSW 2522 (Australia)

    2016-04-26

    Transmission electron microscopy and in situ synchrotron high-energy X-ray diffraction were used to investigate the martensitic transformation and lattice strains under uniaxial tensile loading of Fe-Mn-Si-C-Nb-Mo-Al Transformation Induced Plasticity (TRIP) steel subjected to different thermo-mechanical processing schedules. In contrast with most of the diffraction analysis of TRIP steels reported previously, the diffraction peaks from the martensite phase were separated from the peaks of the ferrite-bainite α-matrix. The volume fraction of retained γ-austenite, as well as the lattice strain, were determined from the diffraction patterns recorded during tensile deformation. Although significant austenite to martensite transformation starts around the macroscopic yield stress, some austenite grains had already experienced martensitic transformation. Hooke’s Law was used to calculate the phase stress of each phase from their lattice strain. The ferrite-bainite α-matrix was observed to yield earlier than austenite and martensite. The discrepancy between integrated phase stresses and experimental macroscopic stress is about 300 MPa. A small increase in carbon concentration in retained austenite at the early stage of deformation was detected, but with further straining a continuous slight decrease in carbon content occurred, indicating that mechanical stability factors, such as grain size, morphology and orientation of the retained austenite, played an important role during the retained austenite to martensite transformation.

  16. Response of duplex Cr(N)/S and Cr(C)/S coatings on 316L stainless steel to tribocorrosion in 0.89% NaCl solution under plastic contact conditions.

    Sun, Y; Dearnley, P A; Mallia, Bertram

    2017-08-01

    Two duplex coatings, Cr(N)/S and Cr(C)/S, were deposited on 316 L stainless steel by magnetron sputtering. The effectiveness of these duplex coatings in improving the tribocorrosion behavior of medical alloys under elastic contact conditions has been demonstrated in a recent publication. The present work focused on the response of these duplex coatings to tribocorrosion under plastic contact conditions. Tribocorrosion tests were conducted in 0.89% NaCl solution at 37°C at an initial contact pressure of 740 MPa and under unidirectional sliding conditions for sliding duration up to 24 h. The results showed that during sliding in the corrosive solution, the duplex coatings were plastically deformed into the substrate to a depth about 1 μm. The Cr(C)/S duplex coating had sufficient ductility to accommodate the deformation without cracking, such that it was worn through gradually, leading to the gradual increase in open circuit potential (OCP) and coefficient of friction (COF). On the other hand, the Cr(N)/S duplex coating suffered from cracking at all tested potentials, leading to coating blistering after prolonged sliding at OCP and stable pit formation in the substrate beneath the coating at applied anodic potentials. © 2016 Wiley Periodicals, Inc. J Biomed Mater Res Part B: Appl Biomater, 105B: 1503-1513, 2017. © 2016 Wiley Periodicals, Inc.

  17. [Concentrations and Component Profiles PAHs in Surface Soils and Wheat Grains from the Cornfields Close to the Steel Smelting Industry in Handan, Hebei Province].

    Wu, Di; Wang, Yi-long; Liu, Wei-jian; Chen, Yuan-chen; Fu, Xiao-fang; Tao, Shu; Liu, Wen-xin

    2016-02-15

    In this study, paired surface soil and mature wheat grain samples were collected in the cornfields near the large Handan Steel Manufacturer; and the total concentrations and compositional profiles of the parent PAHs were measured, then the spatial distribution characteristics and correlation with total organic carbon fractions in soil were determined. Accordingly, a preliminary source identification was performed, and the association between PAHs in surface soil and wheat grain was briefly discussed. The median concentration of total PAHs in surface soils from the cornfields of Handan was 398.9 ng x g(-1) (ranged from 123.4 ng x g(-1) to 1626.4 ng x g(-1), where around 18% and 10% of all the studied soil samples were over the corresponding quality criteria for total PAHs and B [a] P in soils, respectively. The MMW and HMW species were the main components in the compositional profiles of surface soils. Based on the specific isomeric ratios of PAHs species, coal/biomass combustion and transportation fuel (tail gas) were the dominant mixed sources for the local PAHs emission. The fractions of surface soil TOC had significant positive correlations with the total PAHs and also with the individual components with different rings. In addition, the median concentration of total PAHs in wheat grains collected in the cornfields near the Handan Steel Manufacture was 27.0 ng x g(-1) (ranged from 19.0-34.0 ng x g(-1)). The levels in wheat grains were not high, and lower than the related hygienic standards of food proposed by EU and China. The LMW and MMW PAHs with 2 to 4 rings occupied a larger proportion, more than 84% of the total PAHs, which was largely different from the component profiles in surface soils. This situation suggested that the local sources of PAHs in wheat grains may originate not only from surface soil via root absorption and internal transportation, but also from ambient air through dry and wet deposition on the leaf surface (stoma).

  18. Mechanics in Steels through Microscopy

    Tirumalasetty, G.K.

    2013-01-01

    The goal of the study consolidated in this thesis is to understand the mechanics in steels using microscopy. In particular, the mechanical response of Transformation Induced Plasticity (TRIP) steels is correlated with their microstructures. Chapter 1 introduces the current state of the art of TRIP

  19. Elastic and plastic strains and the stress corrosion cracking of austenitic stainless steels. Progress report, April 30, 1975--December 30, 1975

    Troiano, A.R.

    1975-12-01

    Homogeneous deformation of type 310 austenitic stainless steel only slightly influenced the corrosion potential in a boiling 3 percent NaCl aqueous environment. The difference in a deaerated solution was of the order of 25 mV and somewhat more for an aerated solution. Elastic strains appeared to have little or no influence on the corrosion potential for fully annealed as well as 10 percent and 25 percent homogeneously deformed 310 steel. Oxygen in the environment shifted the corrosion potential several hundred millivolts in the less active direction. The critical cracking potential in a deaerated 3 percent NaCl solution was approximately the same for the annealed and homogeneously deformed specimens at approximately -125 mV SCE

  20. Crack growth behaviour of low-alloy steels for pressure boundary components under transient light water reactor operating conditions - CASTOC, Part II: WWER conditions

    Ernestova, M.; Zamboch, M. [Nuclear Research Institute, NRI, Rez (Czech Republic); Devrient, B.; Roth, A. [Framatome ANP GmbH, Erlangen (Germany); Ehrnsten, U. [VTT Industrial Systems, Espoo (Finland); Foehl, J.; Weissenberg, T. [Staatliche Materialpruefungsanstalt, MPA, Stuttgart (Germany); Gomez-Briceno, D.; Lapena, J. [Centro de Investigaciones Energeticas Medioambientales y Tecnologicas, CIEMAT, Madrid (Spain); Ritter, S.; Seifert, H.P. [Paul Scherrer Institute, PSI, Villigen (Switzerland)

    2004-07-01

    One of the ageing phenomena of pressure boundary components of light water reactors (LWRs) is environmentally-assisted cracking (EAC). The project CASTOC (5. Framework Programme of the EU) was launched September 2000 with six European partners and terminated August 2003. It focused in particular on the EAC behaviour of low-alloy steels (LAS) and to some extent to weld metal, heat affected zone and the influence of an austenitic cladding. The main objective was directed to the clarification of crack growth behavior of LAS in high-temperature water due to EAC under constant load (steady-state power operation), to study the effect of transient conditions (during operation or start-up/shut-down of a plant) using their impact on time-based and cycle-based crack growth rates and to a more detailed understanding of the acting mechanisms. Autoclave tests were performed with Western and Russian type reactor pressure vessel steels under simulated boiling water reactor (BWR)/normal water chemistry (NWC) and pressurized water reactor (WWER) conditions. The investigations were performed with fracture mechanics specimens of different sizes and geometries. The applied loading comprised cyclic loads, static loads and load spectra where the static load was periodically interrupted by partial unloading. With regard to water chemistry, the oxygen content (WWER) and impurities of sulphate and chlorides (BWR) were varied beyond allowable limits for continuous operation. The current paper summarizes the most important crack growth results obtained under simulated WWER conditions. The influence of oxygen content and the effect of specimen size (C(T)25 versus C(T)50 specimens) on the crack growth rates are shown. The results are discussed in the context of the current crack growth rate curves in the corresponding nuclear codes. (authors)

  1. Crack growth behaviour of low-alloy steels for pressure boundary components under transient light water reactor operating conditions - CASTOC, Part II: WWER conditions

    Ernestova, M.; Zamboch, M.; Devrient, B.; Roth, A.; Ehrnsten, U.; Foehl, J.; Weissenberg, T.; Gomez-Briceno, D.; Lapena, J.; Ritter, S.; Seifert, H.P.

    2004-01-01

    One of the ageing phenomena of pressure boundary components of light water reactors (LWRs) is environmentally-assisted cracking (EAC). The project CASTOC (5. Framework Programme of the EU) was launched September 2000 with six European partners and terminated August 2003. It focused in particular on the EAC behaviour of low-alloy steels (LAS) and to some extent to weld metal, heat affected zone and the influence of an austenitic cladding. The main objective was directed to the clarification of crack growth behavior of LAS in high-temperature water due to EAC under constant load (steady-state power operation), to study the effect of transient conditions (during operation or start-up/shut-down of a plant) using their impact on time-based and cycle-based crack growth rates and to a more detailed understanding of the acting mechanisms. Autoclave tests were performed with Western and Russian type reactor pressure vessel steels under simulated boiling water reactor (BWR)/normal water chemistry (NWC) and pressurized water reactor (WWER) conditions. The investigations were performed with fracture mechanics specimens of different sizes and geometries. The applied loading comprised cyclic loads, static loads and load spectra where the static load was periodically interrupted by partial unloading. With regard to water chemistry, the oxygen content (WWER) and impurities of sulphate and chlorides (BWR) were varied beyond allowable limits for continuous operation. The current paper summarizes the most important crack growth results obtained under simulated WWER conditions. The influence of oxygen content and the effect of specimen size (C(T)25 versus C(T)50 specimens) on the crack growth rates are shown. The results are discussed in the context of the current crack growth rate curves in the corresponding nuclear codes. (authors)

  2. Microstructural Development during Welding of TRIP steels

    Amirthalingam, M.

    2010-01-01

    The Advanced High Strength Steels (AHSS) are promising solutions for the production of lighter automobiles which reduce fuel consumption and increase passenger safety by improving crash-worthiness. Transformation Induced Plasticity Steel (TRIP) are part of the advanced high strength steels which

  3. The role of the experimental data base used to identify material parameters in predicting the cyclic plastic response of an austenitic steel

    Djimli, Lynda; Taleb, Lakhdar; Meziani, Salim

    2010-01-01

    The first objective of this paper investigates the influence of the previous strain history on ratcheting. New tests were performed where different strain-controlled histories have been applied prior to ratcheting tests. It is demonstrated that under the same conditions, one can observe ratcheting, plastic shakedown or elasticity according to the prior strain-controlled history. The second objective points out the correlation between the experimental data base devoted to the identification of the material parameters and the quality of the predictions in cyclic plasticity. The results suggest that the choice of the tests should be closely linked to the capabilities of the model. In particular, the presence of non proportional strain-controlled tests in the data base may be not a good choice if the model itself is not able to represent explicitly such a character. All tests considered here were performed on 304L SS at room temperature.

  4. Is there a relationship between the stacking fault character and the activated mode of plasticity of Fe-Mn-based austenitic steels?

    Idrissi, H.; Ryelandt, L.; Veron, M.; Schryvers, D.; Jacques, P.J.

    2009-01-01

    By changing the testing temperature, an austenitic Fe-Mn-Al-Si alloy presents either ε-martensite transformation or mechanical twinning during straining. In order to understand the nucleation and growth mechanisms involved in both phenomena, defects and particularly stacking faults, were characterized by transmission electron microscopy. It is observed that the character of the stacking faults also changes (from extrinsic to intrinsic) together with the temperature and the activated mode of plasticity.

  5. Plasticity theory

    Lubliner, Jacob

    2008-01-01

    The aim of Plasticity Theory is to provide a comprehensive introduction to the contemporary state of knowledge in basic plasticity theory and to its applications. It treats several areas not commonly found between the covers of a single book: the physics of plasticity, constitutive theory, dynamic plasticity, large-deformation plasticity, and numerical methods, in addition to a representative survey of problems treated by classical methods, such as elastic-plastic problems, plane plastic flow, and limit analysis; the problem discussed come from areas of interest to mechanical, structural, and

  6. Case studies of the application of enhanced steel alloys for bottom hole assembly components for sour service conditions

    Chan, Alvaro [Nov Grant Prideco, Navasota (United States); Moura, Carlos [ASPEN Assesoria Tecnica e Comercial, Cascavel, PR (Brazil); Johnson, Charles; Landriault, Alain [Weatherford Canda Partnership, Calgary, AB (Canada)

    2008-07-01

    The new more modern drilling programs require the drill string to travel across sour formations in order to reach the hydrocarbon reservoirs. Traditional materials have been employed in the manufacture of HWDP components along with basic heat treatment processes. Standard HWDP tools have started to show their operational as well as environmental limitations when subjected to sour service applications. The advanced, more complex drilling programs require for the HWDP tools to be put in service under different configurations. Either at the bottom of the drill string near the drill bit for vertical well configurations or on top of the drill string for weight application on horizontal or extended reach applications. An operator in northwestern Canada has replaced standard HWDP with enhanced sour service HWDP in order to complete the programmed wells. These enhanced tools offer higher tensile and torque capabilities and improved toughness than standard HWDP tools and in addition, provide protection against sour service conditions. The use of second-generation double shoulder connections (2nd-Gen. DSC) has also provided added torque and tensile capacities to these versatile HWDP tools. For over a year more than a dozen wells have been drilled employing these enhanced BHA tools and have helped the operator reach its targets through sour service formations and produce wells in a safe and cost effective manner. (author)

  7. Plastic fracture mechanics prediction of fracture instability in a circumferentially cracked pipe in bending--2. Experimental verification on a Type 304 stainless steel pipe

    Wilkowski, G.M.; Zahoor, A.; Kanninen, M.F.

    1980-01-01

    The possibility of a pipe fracture emanating from a stress corrosion crack in the heat-affected zones of girth-welds in Type 304 stainless steel pipes was investigated. The J-resistance curve--tearing modulus parameter for the prediction of crack initiation, stable growth and fracture instability--was employed. In the actual experiment, the onset of fracture instability occurred beyond maximum load at an average stable crack growth of 16 to 19 mm (0.63 to 0.75-in.) at each tip. 6 refs

  8. Fracture mechanics analysis of reactor pressure vessel under pressurized thermal shock - The effect of elastic-plastic behavior and stainless steel cladding -

    Joo, Jae Hwang; Kang, Ki Ju; Jhung, Myung Jo

    2002-01-01

    Performed here is an assessment study for deterministic fracture mechanics analysis of a pressurized thermal shock (PTS). The PTS event means an event or transient in pressurized water reactors (PWRs) causing severe overcooling (thermal shock) concurrent with or followed by significant pressure in the reactor vessel. The problems consisting of two transients and 10 cracks are solved and maximum stress intensity factors and maximum allowable nil-ductility reference temperatures are calculated. Their results are compared each other to address the general characteristics between transients, crack types and analysis methods. The effects of elastic-plastic material behavior and clad coating on the inner surface are explored

  9. Development and test of a plastic deep-well pump

    Zhang, Q H; Gao, X F; Xu, Y; Shi, W D; Lu, W G; Liu, W

    2013-01-01

    To develop a plastic deep-well pump, three methods are proposed on structural and forming technique. First, the major hydraulic components are constructed by plastics, and the connection component is constructed by steel. Thus the pump structure is more concise and slim, greatly reducing its weight and easing its transportation, installation, and maintenance. Second, the impeller is designed by maximum diameter method. Using same pump casing, the stage head is greatly increased. Third, a sealing is formed by impeller front end face and steel end face, and two slots are designed on the impeller front end face, thus when the two end faces approach, a lubricating pair is formed, leading to an effective sealing. With above methods, the pump's axial length is greatly reduced, and its stage head is larger and more efficient. Especially, the pump's axial force is effectively balanced. To examine the above proposals, a prototype pump is constructed, and its testing results show that the pump efficiency exceeds the national standard by 6%, and the stage head is improved by 41%, meanwhile, its structure is more concise and ease of transportation. Development of this pump would provide useful experiences for further popularity of plastic deep-well pumps

  10. Constitutive modelling of stainless steels for cryogenic applications. Strain induced martensitic transformation

    Garion, C

    2001-01-01

    The 300-series stainless steels are metastable austenitic alloys: martensitic transformation occurs at low temperatures and/or when plastic strain fields develop in the structures. The transformation influences the mechanical properties of the material. The present note aims at proposing a set of constitutive equations describing the plastic strain induced martensitic transformation in the stainless steels at cryogenic temperatures. The constitutive modelling shall create a bridge between the material sciences and the structural analysis. For the structures developing and accumulating plastic deformations at sub-zero temperatures, it is of primary importance to be able to predict the intensity of martensitic transformation and its effect on the material properties. In particular, the constitutive model has been applied to predict the behaviour of the components of the LHC interconnections, the so-called bellows expansion joints (the LHC mechanical compensation system).

  11. Plastics and health risks.

    Halden, Rolf U

    2010-01-01

    By 2010, the worldwide annual production of plastics will surpass 300 million tons. Plastics are indispensable materials in modern society, and many products manufactured from plastics are a boon to public health (e.g., disposable syringes, intravenous bags). However, plastics also pose health risks. Of principal concern are endocrine-disrupting properties, as triggered for example by bisphenol A and di-(2-ethylhexyl) phthalate (DEHP). Opinions on the safety of plastics vary widely, and despite more than five decades of research, scientific consensus on product safety is still elusive. This literature review summarizes information from more than 120 peer-reviewed publications on health effects of plastics and plasticizers in lab animals and humans. It examines problematic exposures of susceptible populations and also briefly summarizes adverse environmental impacts from plastic pollution. Ongoing efforts to steer human society toward resource conservation and sustainable consumption are discussed, including the concept of the 5 Rs--i.e., reduce, reuse, recycle, rethink, restrain--for minimizing pre- and postnatal exposures to potentially harmful components of plastics.

  12. Plasticity and beyond microstructures, crystal-plasticity and phase transitions

    Hackl, Klaus

    2014-01-01

    The book presents the latest findings in experimental plasticity, crystal plasticity, phase transitions, advanced mathematical modeling of finite plasticity and multi-scale modeling. The associated algorithmic treatment is mainly based on finite element formulations for standard (local approach) as well as for non-standard (non-local approach) continua and for pure macroscopic as well as for directly coupled two-scale boundary value problems. Applications in the area of material design/processing are covered, ranging from grain boundary effects in polycrystals and phase transitions to deep-drawing of multiphase steels by directly taking into account random microstructures.

  13. The extrinsic influence of carbon fibre reinforced plastic laminates to ...

    The extrinsic influence of carbon fibre reinforced plastic laminates to strengthen steel structures ... The intrinsic advantages of strengthening the steel-based structures by the use of fibre reinforced plastic (FRP) material have ... Sadhana | News.

  14. Plasticity-induced martensitic transformation in austenitic stainless steels SUS 304 and SUS 316 L at room and liquid nitrogen temperatures. Quantitative measurement using X-ray diffraction method

    Iwasaki, Yoshifumi; Nakasone, Yuji; Shimizu, Tetsu; Kobayashi, Noboru

    2006-01-01

    The present study investigates plasticity-induced martensitic transformation in two types of austenitic stainless steels SUS 304 and 316 L subjected to uniform tensile stresses at room and liquid nitrogen temperatures. The X-ray diffraction method was used in order to measure volume fractions of transformed α' and ε' martensitic phases and to obtain the dependence of the volume fractions of these phases on the applied strain level ε. The difficulty in the measurement of the martensitic phases by the X-ray diffraction method caused by the preferred orientation which had been introduced during the rolling process and during the tensile tests was overcome by the help of Arnell's Method. Two types of target materials, i.e. Cu and Mo for the X-ray source were used to verify the accuracy and reproducibility of the present X-ray diffraction analyses. The results were also compared with those obtained by the saturation magnetization method using VSM, or vibrating-sample magnetometer reported elsewhere. It was revealed that α' was transformed in SUS 304 both at 297 and 77 K whereas in SUS 316L only at 77 K. Another type of martensitic phase, i.e., ε was transformed in the both steels only at 77 K. Almost the same values of the volume fractions of α' and ε' phases were obtained by the two types of target materials. The plots of α' volume fraction obtained by the X-ray diffraction methods vs. that by VSM showed a good linear correlation. (author)

  15. Developing of complex for hot plastic deformation modeling of steel type 20-30CrNiMoV for heavy forging

    Dub Vladimir

    2017-01-01

    Full Text Available Production of heavy forging of bars weighing more then 235 tons for such products as rotors made of steel type 20-30CrNiMoV is a critical independent work, failure to perform which entails high costs related to repeated production (in case of defective product and untimely launch of production plants. One of the frequent causes of a defective product is the impossibility of ultrasonic testing in the barrel-gate zones on the rotor workpiece, which is due to the microstructure of the metal, namely the grain size. Determing the stages of deformation process wich causes such defects in structure is the main goal of this work.

  16. A revised dosimetric characterization of the model S700 electronic brachytherapy source containing an anode-centering plastic insert and other components not included in the 2006 model

    Hiatt, Jessica R.; Davis, Stephen D.; Rivard, Mark J.

    2015-01-01

    Purpose: The model S700 Axxent electronic brachytherapy source by Xoft, Inc., was characterized by Rivard et al. in 2006. Since then, the source design was modified to include a new insert at the source tip. Current study objectives were to establish an accurate source model for simulation purposes, dosimetrically characterize the new source and obtain its TG-43 brachytherapy dosimetry parameters, and determine dose differences between the original simulation model and the current model S700 source design. Methods: Design information from measurements of dissected model S700 sources and from vendor-supplied CAD drawings was used to aid establishment of an updated Monte Carlo source model, which included the complex-shaped plastic source-centering insert intended to promote water flow for cooling the source anode. These data were used to create a model for subsequent radiation transport simulations in a water phantom. Compared to the 2006 simulation geometry, the influence of volume averaging close to the source was substantially reduced. A track-length estimator was used to evaluate collision kerma as a function of radial distance and polar angle for determination of TG-43 dosimetry parameters. Results for the 50 kV source were determined every 0.1 cm from 0.3 to 15 cm and every 1° from 0° to 180°. Photon spectra in water with 0.1 keV resolution were also obtained from 0.5 to 15 cm and polar angles from 0° to 165°. Simulations were run for 10 10 histories, resulting in statistical uncertainties on the transverse plane of 0.04% at r = 1 cm and 0.06% at r = 5 cm. Results: The dose-rate distribution ratio for the model S700 source as compared to the 2006 model exceeded unity by more than 5% for roughly one quarter of the solid angle surrounding the source, i.e., θ ≥ 120°. The radial dose function diminished in a similar manner as for an 125 I seed, with values of 1.434, 0.636, 0.283, and 0.0975 at 0.5, 2, 5, and 10 cm, respectively. The radial dose function

  17. A revised dosimetric characterization of the model S700 electronic brachytherapy source containing an anode-centering plastic insert and other components not included in the 2006 model

    Hiatt, Jessica R. [Department of Radiation Oncology, Rhode Island Hospital, The Warren Alpert Medical School of Brown University, Providence, Rhode Island 02903 (United States); Davis, Stephen D. [Department of Medical Physics, McGill University Health Centre, Montreal, Quebec H3G 1A4 (Canada); Rivard, Mark J., E-mail: mark.j.rivard@gmail.com [Department of Radiation Oncology, Tufts University School of Medicine, Boston, Massachusetts 02111 (United States)

    2015-06-15

    Purpose: The model S700 Axxent electronic brachytherapy source by Xoft, Inc., was characterized by Rivard et al. in 2006. Since then, the source design was modified to include a new insert at the source tip. Current study objectives were to establish an accurate source model for simulation purposes, dosimetrically characterize the new source and obtain its TG-43 brachytherapy dosimetry parameters, and determine dose differences between the original simulation model and the current model S700 source design. Methods: Design information from measurements of dissected model S700 sources and from vendor-supplied CAD drawings was used to aid establishment of an updated Monte Carlo source model, which included the complex-shaped plastic source-centering insert intended to promote water flow for cooling the source anode. These data were used to create a model for subsequent radiation transport simulations in a water phantom. Compared to the 2006 simulation geometry, the influence of volume averaging close to the source was substantially reduced. A track-length estimator was used to evaluate collision kerma as a function of radial distance and polar angle for determination of TG-43 dosimetry parameters. Results for the 50 kV source were determined every 0.1 cm from 0.3 to 15 cm and every 1° from 0° to 180°. Photon spectra in water with 0.1 keV resolution were also obtained from 0.5 to 15 cm and polar angles from 0° to 165°. Simulations were run for 10{sup 10} histories, resulting in statistical uncertainties on the transverse plane of 0.04% at r = 1 cm and 0.06% at r = 5 cm. Results: The dose-rate distribution ratio for the model S700 source as compared to the 2006 model exceeded unity by more than 5% for roughly one quarter of the solid angle surrounding the source, i.e., θ ≥ 120°. The radial dose function diminished in a similar manner as for an {sup 125}I seed, with values of 1.434, 0.636, 0.283, and 0.0975 at 0.5, 2, 5, and 10 cm, respectively. The radial dose

  18. A revised dosimetric characterization of the model S700 electronic brachytherapy source containing an anode-centering plastic insert and other components not included in the 2006 model.

    Hiatt, Jessica R; Davis, Stephen D; Rivard, Mark J

    2015-06-01

    The model S700 Axxent electronic brachytherapy source by Xoft, Inc., was characterized by Rivard et al. in 2006. Since then, the source design was modified to include a new insert at the source tip. Current study objectives were to establish an accurate source model for simulation purposes, dosimetrically characterize the new source and obtain its TG-43 brachytherapy dosimetry parameters, and determine dose differences between the original simulation model and the current model S700 source design. Design information from measurements of dissected model S700 sources and from vendor-supplied CAD drawings was used to aid establishment of an updated Monte Carlo source model, which included the complex-shaped plastic source-centering insert intended to promote water flow for cooling the source anode. These data were used to create a model for subsequent radiation transport simulations in a water phantom. Compared to the 2006 simulation geometry, the influence of volume averaging close to the source was substantially reduced. A track-length estimator was used to evaluate collision kerma as a function of radial distance and polar angle for determination of TG-43 dosimetry parameters. Results for the 50 kV source were determined every 0.1 cm from 0.3 to 15 cm and every 1° from 0° to 180°. Photon spectra in water with 0.1 keV resolution were also obtained from 0.5 to 15 cm and polar angles from 0° to 165°. Simulations were run for 10(10) histories, resulting in statistical uncertainties on the transverse plane of 0.04% at r = 1 cm and 0.06% at r = 5 cm. The dose-rate distribution ratio for the model S700 source as compared to the 2006 model exceeded unity by more than 5% for roughly one quarter of the solid angle surrounding the source, i.e., θ ≥ 120°. The radial dose function diminished in a similar manner as for an (125)I seed, with values of 1.434, 0.636, 0.283, and 0.0975 at 0.5, 2, 5, and 10 cm, respectively. The radial dose function ratio between the current

  19. A multi-scale model of martensitic transformation plasticity

    Kouznetsova, V.G.; Geers, M.G.D.

    2008-01-01

    The remarkable mechanical engineering properties of many advanced steels, e.g. TRIP steels and metastable austenitic stainless steels, are related to their complex microstructural behaviour, resulting from the interaction between plastic deformation of the phases and the austenite to martensite

  20. Elastic and plastic strains and the stress corrosion cracking of austenitic stainless steels. Progress report, April 30, 1977--December 30, 1977

    Troiano, A.R.

    1978-01-01

    A newly developed test environment based on NaCl, Na 2 SO 4 , and HCl has provided some insight to several aspects of SCC in a transformable austenitic stainless steel. Current vs. time curves indicated the presence of the formation of a ''protective'' film which drastically reduced the anodic current leading to failure. This film, not indicated by the polarization curves, is subject to highly localized damage such as pitting. Thus, although it allows only very small corrosion currents, it is not truly protective. Hence, it is pseudo-passive. The critical cracking potential did not exhibit any difference between the annealed and the maximum (25%) deformation examined. The corrosion or open circuit potential for both annealed and deformed material behaved in a similar manner, becoming more noble with time until it reached the critical cracking potential and SCC ensured. The failure time for the deformed specimens was substantially shorter than for the annealed ones, but the incubation time was essentially the same. Within the range of experimental conditions examined thus far, it appears that the critical parameters leading to SCC in a chloride environment are primarily dependent on surface-environment interactions and not dependent on the bulk properties

  1. Experimental analysis on elasto-platic behaviour of T-branched stainless steel pipe

    Citti, P.; Nerli, G.; Reale, S.; Rissone, P.

    1979-01-01

    Paper relates on results of a research, still in progress at Laboratories of Istituto di Ingegneria Meccanica of Florence University with close cooperation of CNEN Casaccia Laboratories, on incremental collapse phenomena with progressively increasing deflections and plastic fatigue phenomena in stainless steel piping components subjected to variable repeated loads. The reference is to emergency and faulted load contitions as they are defined in ASME III Code. The models are made by stainless steel pipe and simulate some primary circuit piping components. Namely models are not-symmetrical T-branched pipes fixed at their flanged ends and loaded in two sections by variable repeated loads. Tests are carried out to determine: plastic collapse load; strain hardening behaviour; shackedown load conditions. A numerical model is also developed to describe the incremental collapse phenomena. (orig.)

  2. Marble waste characterization as a desulfurizing slag component for steel; Caracterizacao do residuo de marmore como componente de escorias dessulfurantes para aco

    Coleti, J.L.; Grillo, F.F.; Tenorio, J.A.S. [Universidade de Sao Paulo (USP), SP (Brazil); De Oliveira, J.R. [Instituto Federal do Espirito Santo (IFES), ES (Brazil)

    2014-07-01

    The current steel market requires from steel plants better quality of its products. As a result, steel plants need to search for improvements and costs reduction in its process. Hence, the residue of marble containing significant quantities of calcium and magnesium carbonates, raw materials of steel refining slag, was characterized in order to replace the conventional lime used. Therefore, it will be possible to reduce the cost and volume of waste produced by the ornamental rock industry. The following methods were applied to test the waste potential: SEM with EDS, x-ray diffraction, x-ray fluorescence (EDX), Thermogravimetry (TG) and analysis of surface area and particle size by the BET method using dispersion leisure. The results indicated the feasibility of waste as raw material in the composition of desulfurizing slags. (author)

  3. Volatilization from PCA steel alloy

    Hagrman, D.L.; Smolik, G.R.; McCarthy, K.A.; Petti, D.A.

    1996-08-01

    The mobilizations of key components from Primary Candidate Alloy (PCA) steel alloy have been measured with laboratory-scale experiments. The experiments indicate most of the mobilization from PCA steel is due to oxide formation and spalling but that the spalled particles are large enough to settle rapidly. Based on the experiments, models for the volatization of iron, manganese, and cobalt from PCA steel in steam and molybdenum from PCA steel in air have been derived.

  4. Challenges in Special Steel Making

    Balachandran, G.

    2018-02-01

    Special bar quality [SBQ] is a long steel product where an assured quality is delivered by the steel mill to its customer. The bars have enhanced tolerance to higher stress application and it is demanded for specialised component making. The SBQ bars are sought for component making processing units such as closed die hot forging, hot extrusion, cold forging, machining, heat treatment, welding operations. The final component quality of the secondary processing units depends on the quality maintained at the steel maker end along with quality maintained at the fabricator end. Thus, quality control is ensured at every unit process stages. The various market segments catered to by SBQ steel segment is ever growing and is reviewed. Steel mills need adequate infrastructure and technological capability to make these higher quality steels. Some of the critical stages of processing SBQ and the critical quality maintenance parameters at the steel mill in the manufacture has been brought out.

  5. Performance Steel Castings

    2012-09-30

    system components to be built. Figure la shows the machine design . PSC-2012 Page 94 Glue Application Sheet Transfer Feed Elevator Figure la...Department of Defense such as cleats, ejection chutes , control arms, muzzle brakes, mortar components, clevises, tow bar clamps, ammo conveyor elements...Foundry and the members of Steel Founders’ Society of America. Abstract Weapon system designers and builders need advanced steel casting technology

  6. Influence of non-metallic second phases on fatigue behaviour of high strength steel components; Efecto de segundas fases no metalicas sobre el comportamiento a fatiga de componentes de acero con elevadas solicitaciones

    Gonzalez, L.; Elvira, R.; Garcia de Andoin, A.; Pizarro, R.; Bertrand, C.

    2005-07-01

    To assess the real effect of the inclusion type on fatigue life of ultra clean high strength steels mechanical components made of 100Cr6 steel were fatigue tested and fracture surfaces analysed to determine the origin of fatigue cracks.Two heats proceedings from different steelmaking routes were taken for the tests. The material were forged into ring shape components which were fatigue tested under compression-compression loads. Failures were analysed by SFEM (Scanning field Emission Microscopy), proving that most of failures at high loads were originated by manganese sulphides of small size (10-70 micros), while less than 40% of all fatigue cracks due to inclusions were caused by titanium carbonitrides and hard oxides. It has been demonstrated that once number and size of hard inclusions have been reduced, the hazardous effect of oxides and carbonitrides on the fatigue life decreases also. However, softer inclusions as manganese sulphides, currently considered as less hazardous, play a more relevant role as direct cause of fatigue failure and they should be taken into account in a deeper way in order to balance both machinability and fatigue life requirements in high strength steel components. (Author) 11 refs.

  7. Welding of AA1050 aluminum with AISI 304 stainless steel by rotary friction welding process

    Alves, Eder Paduan; Piorino Neto, Francisco; An, Chen Ying

    2010-01-01

    Abstract: The purpose of this work was to assess the development of solid state joints of dissimilar material AA1050 aluminum and AISI 304 stainless steel, which can be used in pipes of tanks of liquid propellants and other components of the Satellite Launch Vehicle. The joints were obtained by rotary friction welding process (RFW), which combines the heat generated from friction between two surfaces and plastic deformation. Tests were conducted with different welding process parameters. The ...

  8. A Modeling Approach for Plastic-Metal Laser Direct Joining

    Lutey, Adrian H. A.; Fortunato, Alessandro; Ascari, Alessandro; Romoli, Luca

    2017-09-01

    Laser processing has been identified as a feasible approach to direct joining of metal and plastic components without the need for adhesives or mechanical fasteners. The present work sees development of a modeling approach for conduction and transmission laser direct joining of these materials based on multi-layer optical propagation theory and numerical heat flow simulation. The scope of this methodology is to predict process outcomes based on the calculated joint interface and upper surface temperatures. Three representative cases are considered for model verification, including conduction joining of PBT and aluminum alloy, transmission joining of optically transparent PET and stainless steel, and transmission joining of semi-transparent PA 66 and stainless steel. Conduction direct laser joining experiments are performed on black PBT and 6082 anticorodal aluminum alloy, achieving shear loads of over 2000 N with specimens of 2 mm thickness and 25 mm width. Comparison with simulation results shows that consistently high strength is achieved where the peak interface temperature is above the plastic degradation temperature. Comparison of transmission joining simulations and published experimental results confirms these findings and highlights the influence of plastic layer optical absorption on process feasibility.

  9. An Assessment of the Ductile Fracture Behavior of Hot Isostatically Pressed and Forged 304L Stainless Steel

    Cooper, A. J.; Smith, R. J.; Sherry, A. H.

    2017-05-01

    Type 300 austenitic stainless steel manufactured by hot isostatic pressing (HIP) has recently been shown to exhibit subtly different fracture behavior from that of equivalent graded forged steel, whereby the oxygen remaining in the component after HIP manifests itself in the austenite matrix as nonmetallic oxide inclusions. These inclusions facilitate fracture by acting as nucleation sites for the initiation, growth, and coalescence of microvoids in the plastically deforming austenite matrix. Here, we perform analyses based on the Rice-Tracey (RT) void growth model, supported by instrumented Charpy and J-integral fracture toughness testing at ambient temperature, to characterize the degree of void growth ahead of both a V-notch and crack in 304L stainless steel. We show that the hot isostatically pressed (HIP'd) 304L steel exhibits a lower critical void growth at the onset of fracture than that observed in forged 304L steel, which ultimately results in HIP'd steel exhibiting lower fracture toughness at initiation and impact toughness. Although the reduction in toughness of HIP'd steel is not detrimental to its use, due to the steel's sufficiently high toughness, the study does indicate that HIP'd and forged 304L steel behave as subtly different materials at a microstructural level with respect to their fracture behavior.

  10. Factors influencing the surface quality of polished tool steels

    Rebeggiani, S; Rosén, B-G

    2014-01-01

    Today’s demands on surface quality of moulds for injection moulding of plastic components involve no/low defect contents and roughness levels in the nm-range for high gloss applications. Material properties as well as operating conditions influence the mould finish, and thus the final surface of moulded products. This paper focuses on how particle content and different polishing strategies influence final surface qualities of moulds. Visual estimations of polished tool steel samples were combined with non-contact 3D-surface texture analysis in order to correlate traditional assessments to more quantitative methods, and to be able to analyse the surfaces at nanometre-level. It was found that steels with a lower proportion of particles, like carbides and oxides, gave rise to smoother polished surfaces. In a comparative study of polishers from different polishing shops, it was found that while different surface preparation strategies can lead to similar final roughness, similar preparation techniques can produce high-quality surfaces from different steel grades. However, the non-contact 3D-surface texture analysis showed that not all smooth polished surfaces have desirable functional topographies for injection moulding of glossy plastic components. (paper)

  11. A multi-scale model for structure-property relations of materials exhibiting martensite transformation plasticity

    Kouznetsova, V.; Balmachnov, A.; Geers, M.G.D.

    2009-01-01

    The remarkable mechanical properties of many advanced steels, e.g. metastable austenitic stainless steels, are related to their complex microstructural behaviour, resulting from the interaction between plastic deformation of the phases and the austenite to martensite phase transformation during

  12. Evaluation of the material in creep-exposed critical 12Cr-1Mo-V ferritic steel components of the pressure section of power plant steam boilers

    Dobrzanski, J.

    2002-01-01

    Metallographic examinations were carried out on ferritic 12Cr-1Mo-V steel with tempered martensite structure after 68,000 - 145,000 hr service in creep conditions. Structural evolution related to the form of martensite, carbide precipitation and internal damage due to long-term action of thermally activated processes was discussed. A generalised scheme of structural evolution and progress of the internal damage was developed in correlation with the life exhaustion ratio. Principles of the classification for ferritic 12Cr-1Mo-V steel after long-term-service were proposed together with the method for evolution of the state of the material for the industrial practice. (author)

  13. TEM [transmission electron microscopy], APFIM [atom-probe field ion microscopy], and SANS [small-angle neutron scattering] examination of aged duplex stainless steel components from some decommissioned reactors

    Chung, H.M.; Chopra, O.K.

    1987-12-01

    The present investigation indicates that the primary embrittlement processes of the CF-8 grade cast stainless steel components during extended reactor service are spinodal decomposition of the ferrite phase and M 23 C 6 carbide precipitation on the austenite-ferrite boundaries. The ferrite hardness measured for the Shippingport reactor valves appears to reflect the different extent of spinodal decomposition among the different valves which contain slightly different Cr contents. G-phase precipitation was minimal compared to that during accelerated aging of CF-8 steel in the laboratory (i.e., near 400/degree/C). This indicates that the activation energy may be strongly influenced by the synergism among the G-phase precipitation, carbide formation, and spinodal decomposition. 13 refs., 2 figs

  14. Ionitriding of Weapon Components

    1974-01-01

    and documented tho production sequences required for the case- hardening of AISI 4140 and Nitralloy 13514 steels. Determination of processina...depths were established experimentally for Nitralloy 135M and for AISI 4140 steels. These steels are commonly used for the manufacture of nitrlded...weapons components. A temperature of 050F, upper limit for lonitrlding, was selected for the Nitralloy 135M to keep treatment times short. Since AISI 4140

  15. Ductile austenitic steel for fuel cans and core components of sodium cooled reactors; Ein duktiler austenitischer Stahl fuer Huellrohre und Kernkomponenten natriumgekuehlter Brueter

    Schaefer, L.

    1995-08-01

    Two austenitic steel melts of a new composition have been studied after irradiation in the PFR fast neutron flux, in the BR2 reactor, and in the Harwell V.E. Cyclotron. The investigations were focussed on helium embrittlement and irradiation induced swelling. (orig.)

  16. New plastic recycling technology

    Greater than 60% of the total plastic content of municipal solid waste is comprised of polyolefins (high-density, low-density, and linear polyethylene and polypropylene. Polyethylene (PE) is the largest-volume component but presents a challenge due to the absence of low-energy de...

  17. The Plastic Tension Field Method

    Hansen, Thomas

    2005-01-01

    This paper describes a calculation method for steel plate girders with transverse web stiffeners subjected to shear. It may be used for predicting the failure load or, as a design method, to determine the optimal amount of internal web stiffeners. The new method is called the plastic tension field...... method. The method is based on the theory of plasticity and is analogous to the so-called diagonal compression field method developed for reinforced concrete beams with transverse stirrups, which is adopted in the common European concrete code (Eurocode 2). Many other theories have been developed...

  18. Microstructure characterization of Friction Stir Spot Welded TRIP steel

    Lomholt, Trine Colding; Adachi, Yoshitaka; Peterson, Jeremy

    2012-01-01

    Transformation Induced Plasticity (TRIP) steels have not yet been successfully joined by any welding technique. It is desirable to search for a suitable welding technique that opens up for full usability of TRIP steels. In this study, the potential of joining TRIP steel with Friction Stir Spot...

  19. Experimental and numerical simulation of carbon manganese steel ...

    Experimental and numerical simulation of carbon manganese steel for cyclic plastic behaviour. J Shit, S Dhar, S Acharyya. Abstract. The paper deals with finite element modeling of saturated low cycle fatigue and the cyclic hardening phenomena of the materials Sa333 grade 6 carbon steel and SS316 stainless steel.

  20. Plastic dosimeter

    Nagai, Shiro; Matsuda, Kohji.

    1988-01-01

    The report outlines major features and applications of plastic dosimeters. Some plastic dosimeters, including the CTA and PVC types, detect the response of the plastic material itself to radiations while others, such as pigment-added plastic dosimeters, contain additives as radiation detecting material. Most of these dosimeters make use of color centers produced in the dosimeter by radiations. The PMMA dosimeter is widely used in the field of radiation sterilization of food, feed and medical apparatus. The blue cellophane dosimeter is easy to handle if calibrated appropriately. The rad-color dosimeter serves to determine whether products have been irradiated appropriately. The CTA dosimeter has better damp proofing properties than the blue cellophane type. The pigment-added plastic dosimeter consists of a resin such as nylon, CTA or PVC that contains a dye. Some other plastic dosimeters are also described briefly. Though having many advantages, these plastic dosimeter have disadvantages as well. Some of their major disadvantages, including fading as well as large dependence on dose, temperature, humidity and anviroment, are discussed. (Nogami, K.)

  1. Research on the recycling industry development model for typical exterior plastic components of end-of-life passenger vehicle based on the SWOT method.

    Zhang, Hongshen; Chen, Ming

    2013-11-01

    In-depth studies on the recycling of typical automotive exterior plastic parts are significant and beneficial for environmental protection, energy conservation, and sustainable development of China. In the current study, several methods were used to analyze the recycling industry model for typical exterior parts of passenger vehicles in China. The strengths, weaknesses, opportunities, and challenges of the current recycling industry for typical exterior parts of passenger vehicles were analyzed comprehensively based on the SWOT method. The internal factor evaluation matrix and external factor evaluation matrix were used to evaluate the internal and external factors of the recycling industry. The recycling industry was found to respond well to all the factors and it was found to face good developing opportunities. Then, the cross-link strategies analysis for the typical exterior parts of the passenger car industry of China was conducted based on the SWOT analysis strategies and established SWOT matrix. Finally, based on the aforementioned research, the recycling industry model led by automobile manufacturers was promoted. Copyright © 2013 Elsevier Ltd. All rights reserved.

  2. Low cycle fatigue properties of CLAM steel at 823 K

    Hu, Xue [Institute of Metal Research, Chinese Academy of Sciences, 72 Wenhua Road, Shenyang 110016 (China); University of Chinese Academy of Sciences, 19 Yuquan Road, Beijing 100049 (China); Huang, Lixin [Institute of Metal Research, Chinese Academy of Sciences, 72 Wenhua Road, Shenyang 110016 (China); State Key Laboratory of Metastable Materials Science and Technology, Yanshan University, Qinhuangdao 066004 (China); Yan, Wei; Wang, Wei [Institute of Metal Research, Chinese Academy of Sciences, 72 Wenhua Road, Shenyang 110016 (China); Sha, Wei [School of Planning, Architecture and Civil Engineering, Queen' s University Belfast, Belfast BT9 5AG (United Kingdom); Shan, Yiyin, E-mail: yyshan@imr.ac.cn [Institute of Metal Research, Chinese Academy of Sciences, 72 Wenhua Road, Shenyang 110016 (China); Yang, Ke, E-mail: kyang@imr.ac.cn [Institute of Metal Research, Chinese Academy of Sciences, 72 Wenhua Road, Shenyang 110016 (China)

    2014-09-08

    China Low Activation Martensitic (CLAM) steel is considered to be the main candidate material for the first wall components of future fusion reactors in China. In this paper, the low cycle fatigue (LCF) behavior of CLAM steel is studied under fully reversed tension–compression loading at 823 K in air. Total strain amplitude was controlled from 0.14% to 1.8% with a constant strain rate of 2.4×10{sup −3} s{sup −1}. The corresponding plastic strain amplitude ranged from 0.023% to 1.613%. The CLAM steel displayed continuous softening to failure at 823 K. The relationship between strain, stress and fatigue life was obtained using the parameters obtained from fatigue tests. The LCF properties of CLAM steel at 823 K followed Coffin–Manson relationship. Furthermore, irregular serration was observed on the stress–strain hysteresis loops of CLAM steel tested with the total strain amplitude of 0.45–1.8%, which was attributed to the dynamic strain aging (DSA) effect. During continuous cyclic deformation, the microstructure and precipitate distribution of CLAM steel changed gradually. Many tempered martensitic laths were decomposed into subgrains, and the size and number of M{sub 23}C{sub 6} carbide and MX carbonitride precipitates decreased with the increase of total strain amplitude. The response cyclic stress promoted the recovery of martensitic lath, while the thermal activation mainly played an important role on the growth of precipitates in CLAM steel at 823 K. In order to have a better understanding of high-temperature LCF behavior, the potential mechanisms controlling stress–strain response, DSA phenomenon and microstructure changes have also been evaluated.

  3. Plasticity margin recovery during annealing after cold deformation

    Bogatov, A.A.; Smirnov, S.V.; Kolmogorov, V.L.

    1978-01-01

    Restoration of the plasticity margin in steel 20 after cold deformation and annealing at 550 - 750 C and soaking for 5 - 300 min was investigated. The conditions of cold deformation under which the metal acquires microdefects unhealed by subsequent annealing were determined. It was established that if the degree of utilization of the plasticity margin is psi < 0.5, the plasticity margin in steel 20 can be completely restored by annealing. A mathematical model of restoration of the plasticity margin by annealing after cold deformation was constructed. A statistical analysis showed good agreement between model and experiment

  4. Evaluation of base material and welded joints designated for membrane wall components made from low-alloy steels in large boilermaker conditions

    Dobrzanski, Janusz; Zielinski, Adam [Institute for Ferrous Metallurgy, Gliwice (Poland); Pasternak, Jerzy [Boiler Engineering Company RAFAKO S.A., Raciborz (Poland)

    2010-07-01

    Supercritical operating parameters of lower emission power units require novel creep resisting steels. Therefore, this paper constains selected information, results of collectors made from the new low-alloy bainitic creep-resistant steels as 7CrWVNb9-6(P23) and 7CrMoVTiB10-10(P24) performed in large boilermaker conditions. The research and implementation process includes: - evaluation, comparison of requested properties of base material and welded joints as tensile strength, impact strength and technological properties, - destructive examinations with evaluation of welded joints and HAZ structure and hardness distribution, - evaluation of creep resistance properties and structure stability after heat treatments and again process of base material, HAZ and welded joints, - influence of manufacturing process in large boilermaker conditions and after simulated operation. A new creep-resistant steels to be used, in order to comply with the operational requirements, as to assure the appropriate reliability and safety of the boiler equipment in operation process. (orig.)

  5. PLASTIC SURGERY

    Department of Plastic and Reconstructive Surgery Sefako Makgatho Health Science University, ... We report on a pilot study on the use of a circumareolar excision and the use of .... and 1 gynecomastia patient) requested reduction in NAC size.

  6. Plastic Fishes

    Trettnak, Wolfgang

    2015-01-01

    In terms of weight, the plastic pollution in the world’s oceans is estimated to be around 300,000 tonnes. This plastic comes from both land-based and ocean-based sources. A lecture at CERN by chemist Wolfgang Trettnak addressed this issue and highlighted the role of art in raising people’s awareness. The slideshow below gives you a taste of the artworks by Wolfgang Trettnak and Margarita Cimadevila.

  7. Cyclic deformation behavior of steels and light-metal alloys

    Walther, Frank; Eifler, Dietmar

    2007-01-01

    The detailed knowledge of the cyclic deformation behavior of metallic materials is an essential condition for the comprehensive understanding of fatigue mechanisms and a reliable lifetime calculation of cyclically loaded specimens and components. Various steels and light-metal alloys were investigated under stress and strain control on servohydraulic testing systems. In addition to mechanical stress-strain hysteresis measurements, the changes of the specimen temperature and the electrical resistance due to plastic deformation processes were measured. The plasticity-induced martensite formation in metastable austenitic steels was detected in situ with a ferritescope sensor. As advanced magnetic measuring technique giant-magneto-resistance sensors in combination with an universal eddy-current equipment were used for the on-line monitoring of fatigue processes. Due to their direct dependence on microstructural changes, all physical values show a clear interaction with the actual fatigue state. The results of the plastic strain, thermometric, electric and magnetic measuring techniques were presented versus the number of cycles as well as in Morrow and Coffin-Manson plots. The microstructures were characterized by scanning electron microscopy

  8. Cyclic deformation behavior of steels and light-metal alloys

    Walther, Frank [University of Kaiserslautern, Institute of Materials Science and Engineering, P.O. Box 3049, D-67653 Kaiserslautern (Germany)], E-mail: walther@mv.uni-kl.de; Eifler, Dietmar [University of Kaiserslautern, Institute of Materials Science and Engineering, P.O. Box 3049, D-67653 Kaiserslautern (Germany)

    2007-11-15

    The detailed knowledge of the cyclic deformation behavior of metallic materials is an essential condition for the comprehensive understanding of fatigue mechanisms and a reliable lifetime calculation of cyclically loaded specimens and components. Various steels and light-metal alloys were investigated under stress and strain control on servohydraulic testing systems. In addition to mechanical stress-strain hysteresis measurements, the changes of the specimen temperature and the electrical resistance due to plastic deformation processes were measured. The plasticity-induced martensite formation in metastable austenitic steels was detected in situ with a ferritescope sensor. As advanced magnetic measuring technique giant-magneto-resistance sensors in combination with an universal eddy-current equipment were used for the on-line monitoring of fatigue processes. Due to their direct dependence on microstructural changes, all physical values show a clear interaction with the actual fatigue state. The results of the plastic strain, thermometric, electric and magnetic measuring techniques were presented versus the number of cycles as well as in Morrow and Coffin-Manson plots. The microstructures were characterized by scanning electron microscopy.

  9. Residues essential for Panton-Valentine leukocidin S component binding to its cell receptor suggest both plasticity and adaptability in its interaction surface.

    Benoit-Joseph Laventie

    Full Text Available Panton-Valentine leukocidin (PVL, a bicomponent staphylococcal leukotoxin, is involved in the poor prognosis of necrotizing pneumonia. The present study aimed to elucidate the binding mechanism of PVL and in particular its cell-binding domain. The class S component of PVL, LukS-PV, is known to ensure cell targeting and exhibits the highest affinity for the neutrophil membrane (Kd∼10(-10 M compared to the class F component of PVL, LukF-PV (Kd∼10(-9 M. Alanine scanning mutagenesis was used to identify the residues involved in LukS-PV binding to the neutrophil surface. Nineteen single alanine mutations were performed in the rim domain previously described as implicated in cell membrane interactions. Positions were chosen in order to replace polar or exposed charged residues and according to conservation between leukotoxin class S components. Characterization studies enabled to identify a cluster of residues essential for LukS-PV binding, localized on two loops of the rim domain. The mutations R73A, Y184A, T244A, H245A and Y250A led to dramatically reduced binding affinities for both human leukocytes and undifferentiated U937 cells expressing the C5a receptor. The three-dimensional structure of five of the mutants was determined using X-ray crystallography. Structure analysis identified residues Y184 and Y250 as crucial in providing structural flexibility in the receptor-binding domain of LukS-PV.

  10. Plastic footwear for leprosy.

    Antia, N H

    1990-03-01

    The anaesthetic foot in leprosy poses the most major problem in the rehabilitation of its patients. Various attempts have been made to produce protective footwear such as the microcellular rubber-car-tyre sandals. Unfortunately these attempts have had little success on a large scale because of the inability to produce them in large numbers and the stigma attached to such unusual footwear. While such footwear may be superior to the 'tennis' shoe in protecting the foot from injury by the penetration of sharp objects, it fails to distribute the weight-bearing forces which is the major cause of plantar damage and ulceration in the anaesthetic foot. This can be achieved by providing rigidity to the sole, as demonstrated by the healing of ulcers in plaster of paris casts or the rigid wooden clog. A new type of moulded plastic footwear has been evolved in conjunction with the plastic footwear industry which provides footwear that can be mass produced at a low price and which overcomes the stigma of leprosy. Controlled rigidity is provided by the incorporation of a spring steel shank between the sponge insole and the hard wearing plastic sole. Trials have demonstrated both the acceptability of the footwear and its protective effects as well as its hard wearing properties.

  11. Nanostructuring steel for injection molding tools

    Al-Azawi, A.; Smistrup, Kristian; Kristensen, Anders

    2014-01-01

    The production of nanostructured plastic items by injection molding with ridges down to 400 nm in width, which is the smallest line width replicated from nanostructured steel shims, is presented. Here we detail a micro-fabrication method where electron beam lithography, nano-imprint lithography...... and ion beam etching are combined to nanostructure the planar surface of a steel wafer. Injection molded plastic parts with enhanced surface properties, like anti-reflective, superhydrophobic and structural colors can be achieved by micro-and nanostructuring the surface of the steel molds. We investigate...... the minimum line width that can be realized by our fabrication method and the influence of etching angle on the structure profile during the ion beam etching process. Trenches down to 400 nm in width have been successfully fabricated into a 316 type electro-polished steel wafer. Afterward a plastic replica...

  12. Modelling and simulation of the influence of forming processes on the structural behavior of high strength steels

    Gelin, J.C.; Thibaud, S.; Boudeau, N.

    2005-01-01

    The paper first describes experiments and modeling concerning the identification of material behavior for high strength steels with phase transformations associated to plastic deformation. The experiments consist of tensile and bulging tests carried out on 316L stainless steels and TRIP 700 steels used in automotive industry. These experiments have permitted to determine the hardening curves of such materials vs. the martensite volume fraction associated to plastic deformation. It has been demonstrated that the stress triaxiality has a major role in the martenstic transformation and a model is proposed to define the flow stress vs. effective strain accounting planar anisotropy and variation of martenstic volume fraction. Then a plasticity model has been proposed in an anisotropic form and the related flow rules have been defined. The resulting model has been implemented in different finite elements software, and applied in numerical simulations of stamping and hydroforming of typical components to prove the effects of forming processes on the resulting properties of the components. Finally, the structural behavior of the resulting components is investigated and the effects of forming processes on the resulting structural behaviour are analyzed. Two cases are presented, one concerns the deep drawing of a cylindrical cup and the other concerns the stamping of a closed U channel used as a structural part for crash frames. Is has been clearly proved that the variation of martensite volume fraction arising during processing has a strong influence on the resulting behaviour of the parts considering springback and crash resistance

  13. GREEN PLASTIC: A NEW PLASTIC FOR PACKAGING

    Mr. Pankaj Kumar*, Sonia

    2016-01-01

    This paper gives a brief idea about a new type of plastic called as bio-plastic or green plastic. Plastic is used as a packaging material for various products, but this plastic is made up of non renewable raw materials. There are various disadvantages of using conventional plastic like littering, CO2 production, non-degradable in nature etc. To overcome these problems a new type of plastic is discovered called bio-plastic or green plastic. Bio-plastic is made from renewable resources and also...

  14. Development of a Plastic Recycling Machine

    I. A. Daniyan,

    2017-01-01

    Plastics are not degradable materials, therefore improper disposal after use constitute environmental problem. The developed plastic recycler was fabricated using 1.5 mm mild metal sheet punched and rolled into cylindrical form. The outer peeling drum was punched inward and fixed to the machine frame while the inner peeling drum was punched outward. The inner drum was constructed using 1.5 mm galvanized metal sheet while the die was constructed using carbon steel. It has an outer diameter of ...

  15. Laser direct joining of metal and plastic

    Katayama, Seiji; Kawahito, Yousuke

    2008-01-01

    We have developed an innovative rapid laser direct joining process of metal and plastic lap plates without adhesives or glues. The joints made between a Type 304 stainless steel plate and a polyethylene terephthalate (PET) plastic sheet of 30 mm width possessed tensile shear loads of about 3000 N. Transmission electron microscope photographs of the joint demonstrated that Type 304 and the PET were bonded on the atomic, molecular or nanostructural level through a Cr oxide film

  16. Table of cross section (n,p), (n,α) and (n, 2n) reactions in steel components and other nuclear materials

    Lopez Jimenez, J.

    1972-01-01

    Reactions (n,p) and (n, α ) produce in the materials large amount of hydrogen and helium atoms. The presence, specially of helium, changes the physical properties of materials and particularly reduce the ductility of irradiated stainless steel cladding above 500 degree centigree. Cross sections of all isotopes which constitute the S.S. and other clad materials, have been completed. Experimental available data were obtained from BNL (1956, 64 and 68), and the rest, from J.C, ROY and J . J . HAWTON calculations in a fission neutron spectrum (1960). (Author)

  17. Steel making

    Chakrabarti, A K

    2014-01-01

    "Steel Making" is designed to give students a strong grounding in the theory and state-of-the-art practice of production of steels. This book is primarily focused to meet the needs of undergraduate metallurgical students and candidates for associate membership examinations of professional bodies (AMIIM, AMIE). Besides, for all engineering professionals working in steel plants who need to understand the basic principles of steel making, the text provides a sound introduction to the subject.Beginning with a brief introduction to the historical perspective and current status of steel making together with the reasons for obsolescence of Bessemer converter and open hearth processes, the book moves on to: elaborate the physiochemical principles involved in steel making; explain the operational principles and practices of the modern processes of primary steel making (LD converter, Q-BOP process, and electric furnace process); provide a summary of the developments in secondary refining of steels; discuss principles a...

  18. Plasticity of alloys strengthened with nano-precipitation

    Praud, M.

    2012-01-01

    As part of the development of the new generation of nuclear power plant, especially sodium-cooled fast reactors (SFR), oxide dispersion strengthened (ODS) steels are considered as potential candidates for cladding materials. Their main advantages are their excellent dimensional stability under irradiation, thanks to their body centered cubic structure, and their high thermal creep resistance due to the nano-particles. The aim of this work is to understand the plasticity of such materials through a multiscale approach. First, the microstructure of 9% and 14% Cr ODS steels has been finely characterized. Then, their mechanical behavior has been studied through tensile tests and creep tests. In addition, in situ Transmission Electron Microscopy straining experiments have been carried out to observe the dynamic behavior at a finer scale. This work emphasizes an evolution of the deformation and damage mechanisms with temperature. At room temperature, a mechanism with a strong intragranular contribution is noticed. At high temperature, an increase in the intergranular component has been pointed out. Consequently, it leads to more severe damage. Finally, the hardening role of the precipitates on the mechanical properties and the plasticity has been evaluated thanks to a 'model' material, without precipitate. (author) [fr

  19. Crack Growth Rate Properties of Gr.91 Steel for a Defect Assessment of a Component in a Sodium-cooled Fast Reactor

    Lee, Hyeong-Yeon; Kim, Woo-Gon [Korea Atomic Energy Research Institute, Daejeon (Korea, Republic of)

    2015-05-15

    In this study, the crack growth models were derived from a number of crack growth tests for Gr.91 steel specimens under fatigue loading and creep loading at elevated temperature. The test data from the experiments of fatigue crack growth (FCG) and creep crack growth (CCG) were obtained, and the test data were compared with those of the RCC-MRx to investigate conservatism of the crack growth models in RCC-MRx. It was shown that the FCG rate model of RCC-MRx was conservative while the CCG model was non-conservative for Gr.91 steel when compared with present test data. The FCG rate tests were conducted with round bar type single edge crack tension specimens, and standard C(T) specimens with a 12.7mm thickness. The FCG test results were compared with those of the FCG rate models of RCC-MRx that are based on 25.4mm thick C(T) specimens. It was shown that the FCG rate model of RCC-MRx was conservative when compared to the present test data. The CCG rate models were derived from the test data for standard C(T) specimens with 12.7mm thickness. The data were compared with those of the RCC-MRx that are based on 25.4mm thick C(T) specimens. Conservatism of the crack growth models in 2012 edition of the RCC-MRx code was reviewed with the present CCG test data.

  20. Ultrasonic TOFD method application for steel components and welds of 10 mm wall thickness using ultrasonic flaw detector and ULTRA7 TOFD software

    Kasarov, R.; Tabakova, B.

    2008-01-01

    Pressure Vessels inspection is carried out using complex of NDT techniques. A relatively recent technique ultrasonic NDJ is the Time-of-Flight Diffraction (TOFD,) method as an effective method for detection and sizing of flaws. One of the way inspection heavy duty steel elements and welds is to use manual TOFD technique with longitudinal waves at refracted angles of 45 to 70 degrees. Typically inspections using this method have been on steel elements and welds varying from 12 mm to 300 mm wall thickness. In this paper is presented examples of using the TOFD techniques for 10 mm wall thickness using USM 35X5 and ULTRA-7 TOFD software. This software provides TOFD inspection design (PCS, sound path, beam coverage, dead zones) and validation services. The calculations of the two dead zones are derived from relatively trigonometric equation, graphically displayed on a PC-screen and weld frame form. Using ULTRA-7 TOFD the user must move the gate at which the flaw is located on PC-screen to determine the depth of defect. The diffraction points graphically displayed in a weld frame form and analyzed using geometry calculations. (authors)

  1. Plastic condoms.

    1968-01-01

    Only simple equipment, simple technology and low initial capital investment are needed in their manufacture. The condoms can be made by people who were previously unskilled or only semi-skilled workers. Plastic condoms differ from those made of latex rubber in that the nature of the plastic film allows unlimited shelf-life. Also, the plastic has a higher degree of lubricity than latex rubber; if there is a demand for extra lubrication in a particular market, this can be provided. Because the plastic is inert, these condoms need not be packaged in hermetically sealed containers. All these attributes make it possible to put these condoms on the distributors' shelves in developing countries competitively with rubber condoms. The shape of the plastic condom is based on that of the lamb caecum, which has long been used as luxury-type condom. The plastic condom is made from plastic film (ethylene ethyl acrilate) of 0.001 inch (0.0254 mm.) thickness. In addition, a rubber ring is provided and sealed into the base of the condom for retention during coitus. The advantage of the plastic condom design and the equipment on which it is made is that production can be carried out either in labour-intensive economy or with varying degrees of mechanization and automation. The uniform, finished condom if made using previously untrained workers. Training of workers can be done in a matter of hours on the two machines which are needed to produce and test the condoms. The plastic film is provided on a double wound roll, and condom blanks are prepared by means of a heat-sealing die on the stamping machine. The rubber rings are united to the condom blanks on an assembly machine, which consists of a mandrel and heat-sealing equipment to seal the rubber ring to the base of the condom. Built into the assembly machine is a simple air-testing apparatus that can detect the smallest pinhole flaw in a condom. The manufacturing process is completed by unravelling the condom from the assembly

  2. Hot gas path component

    Lacy, Benjamin Paul; Kottilingam, Srikanth Chandrudu; Porter, Christopher Donald; Schick, David Edward

    2017-09-12

    Various embodiments of the disclosure include a turbomachine component. and methods of forming such a component. Some embodiments include a turbomachine component including: a first portion including at least one of a stainless steel or an alloy steel; and a second portion joined with the first portion, the second portion including a nickel alloy including an arced cooling feature extending therethrough, the second portion having a thermal expansion coefficient substantially similar to a thermal expansion coefficient of the first portion, wherein the arced cooling feature is located within the second portion to direct a portion of a coolant to a leakage area of the turbomachine component.

  3. Magical Engineering Plastic

    Kim, Gwang Ung

    1988-01-15

    This book introduces engineering plastic about advantage of engineering plastic, plastic material from processing method, plastic shock, plastic until now, background of making of engineering plastic, wonderful engineering plastic science such as a high molecule and molecule, classification of high molecule, difference between metal and high molecule, heat and high molecule materials, and property of surface, engineering plastic of dream like from linseed oil to aramid, small dictionary of engineering plastic.

  4. Magical Engineering Plastic

    Kim, Gwang Ung

    1988-01-01

    This book introduces engineering plastic about advantage of engineering plastic, plastic material from processing method, plastic shock, plastic until now, background of making of engineering plastic, wonderful engineering plastic science such as a high molecule and molecule, classification of high molecule, difference between metal and high molecule, heat and high molecule materials, and property of surface, engineering plastic of dream like from linseed oil to aramid, small dictionary of engineering plastic.

  5. Effect of Strengthening Mechanism on Strain-Rate Related Tensile Properties of Low-Carbon Sheet Steels for Automotive Application

    Das, Anindya; Biswas, Pinaki; Tarafder, S.; Chakrabarti, D.; Sivaprasad, S.

    2018-05-01

    In order to ensure crash resistance of the steels used in automotive components, the ensile deformation behavior needs to be studied and predicted not only under quasi-static condition, but also under dynamic loading rates. In the present study, tensile tests have been performed on four different automobile grade sheet steels, namely interstitial free steel, dual-phase 600 and 800, and a carbon manganese steel over the strain rate regime of 0.001-800/s. Apart from the variation in strength (which always increased with strain rate), the effect of strengthening mechanism on strain rate sensitivity and strain hardening behavior has been evaluated. Strain rate sensitivity was found to increase at high-strain rate regime for all the steels. Contribution of solid solution hardening on strain rate sensitivity at lower plastic strains was found to be higher compared to dislocation strengthening and second-phase hardening. However, precipitation hardening coupled with solid solution hardening produced the highest strain rate sensitivity, in C-Mn-440 steel at high strain rates. Different strain-rate-sensitive models which take into account the change in yield stress and strain hardening behavior with strain rate for ductile materials were used to predict the flow behavior of these sheet steels at strain rates up to 800/s.

  6. Mixed plastics recycling technology

    Hegberg, Bruce

    1995-01-01

    Presents an overview of mixed plastics recycling technology. In addition, it characterizes mixed plastics wastes and describes collection methods, costs, and markets for reprocessed plastics products.

  7. Pervasive plastic

    2018-05-01

    Human manipulation of hydrocarbons — as fuel and raw materials for modern society — has changed our world and the indelible imprint we will leave in the rock record. Plastics alone have permeated our lives and every corner of our planet.

  8. Plastic fish

    Antonella Del Rosso

    2015-01-01

    In terms of weight, the plastic pollution in the world’s oceans is estimated to be around 300,000 tonnes. This plastic comes from both land-based and ocean-based sources. A lecture at CERN by chemist Wolfgang Trettnak addressed this issue and highlighted the role of art in raising people’s awareness.   Artwork by Wolfgang Trettnak. Packaging materials, consumer goods (shoes, kids’ toys, etc.), leftovers from fishing and aquaculture activities… our oceans and beaches are full of plastic litter. Most of the debris from beaches is plastic bottles. “PET bottles have high durability and stability,” explains Wolfgang Trettnak, a chemist by education and artist from Austria, who gave a lecture on this topic organised by the Staff Association at CERN on 26 May. “PET degrades very slowly and the estimated lifetime of a bottle is 450 years.” In addition to the beach litter accumulated from human use, rivers bring several ki...

  9. Plastic deformation

    Sitter, de L.U.

    1937-01-01

    § 1. Plastic deformation of solid matter under high confining pressures has been insufficiently studied. Jeffreys 1) devotes a few paragraphs to deformation of solid matter as a preface to his chapter on the isostasy problem. He distinguishes two properties of solid matter with regard to its

  10. Nanomechanical characterization of adaptive optics components in microprojectors

    Palacio, Manuel; Bhushan, Bharat

    2010-01-01

    Compact microprojectors are being developed for information display in mobile electronic devices. A key component of the microprojector is the green laser package, which consists of an adaptive optics component with a drive mechanism. A crucial concern is the mechanical wear of key drive mechanism components, such as the carbon fiber reinforced polymer (CFRP) driving rod, the Zn alloy body and the stainless steel friction plate, after prolonged operation. Since friction and wear are dependent on the mechanical properties, nanoindentation experiments were conducted on these drive mechanism components using a depth-sensing nanoindenter at room and elevated temperatures up to 100 °C. The hardness and elastic modulus of all the materials studied decrease at increasing test temperatures. From plasticity index analysis, a correlation between the tendency for plastic deformation and the mechanical properties was obtained. Nanoscratch studies were also conducted in order to simulate wear, as well as examine the scratch resistance and deformation modes of these materials, where it was found that the CFRP rod exhibited the highest scratch resistance. The CFRP rod undergoes mostly brittle deformation, while the Zn alloy body and friction plate undergo plastic deformation.

  11. Molding apparatus. [for thermosetting plastic compositions

    Heier, W. C. (Inventor)

    1974-01-01

    Apparatus for compression molding of thermosetting plastics compositions including interfitting hollow male and female components is reported. The components are adapted to be compressed to form a rocket nozzle in a cavity. A thermal jacket is provided exteriorly adjacent to the female component for circulating a thermal transfer fluid to effect curing of a thermosetting plastics material being molded. Each of the male and female components is provided with suitable inlets and outlets for circulating a thermal transfer fluid.

  12. 49 CFR 192.193 - Valve installation in plastic pipe.

    2010-10-01

    ... 49 Transportation 3 2010-10-01 2010-10-01 false Valve installation in plastic pipe. 192.193... Components § 192.193 Valve installation in plastic pipe. Each valve installed in plastic pipe must be designed so as to protect the plastic material against excessive torsional or shearing loads when the valve...

  13. 49 CFR 192.191 - Design pressure of plastic fittings.

    2010-10-01

    ... 49 Transportation 3 2010-10-01 2010-10-01 false Design pressure of plastic fittings. 192.191... Components § 192.191 Design pressure of plastic fittings. (a) Thermosetting fittings for plastic pipe must conform to ASTM D 2517, (incorporated by reference, see § 192.7). (b) Thermoplastic fittings for plastic...

  14. Correlating elastic and plastic deformation with magnetic permeability values

    Papadopoulou, S.

    2017-12-01

    This paper investigates the utilization of magnetic permeability method in determining elastic and plastic deformation state of ferromagnetic steels. The results have shown a strong degradation of the magnetic values on plastically region due to the irreversible movements of the magnetic domain walls.

  15. Development of specimen size and test rate effects on the J-integral upper transition behavior of A533B steel

    Joyce, James A.

    1988-01-01

    During the past three years a test method has been developed for dynamic testing of fracture mechanics specimens which is specifically designed for application to the upper transition temperature range. The method uses drop tower loading rates of 2.5 m/sec and obtains a J IC or a J-R curve using an analytical key curve approach verified by initial and final crack length measurements obtained from the fracture surface. A J-R curve is obtained from each specimen and contains crack growth corrections so that it is directly comparable with static results obtained in accordance with the ASTM E1152 J-R curve test method. The test procedure has been applied to A106 steel, A533B steel and US Navy HY80 and HY100 steels at temperatures from -200F to 150F. Standard 1T three point bend specimens were used for the A533B and the HY100 steel. Static test results have shown that the J at cleavage initiation (which is presently an unstandardized quantity) is specimen a/W independent throughout the ductile to brittle transition but of course demonstrates considerable statistical scatter in the vicinity of the ductile upper shelf. Dynamic J-R tests have shown an increase in J IC with test rate for most, but not for all, materials. Separation of J into elastic and plastic components shows that the elastic J component increases with test rate in a fashion consistent with the materials tensile sensitivity to test rate but the plastic J component decreases with test rate - an apparent visco-plastic phenomena. For A106 steel the plastic J decrease exceeds the elastic J increase and the upper shelf toughness falls - while the other materials have demonstrated a relatively larger increase in the elastic J component and a smaller decrease in the plastic J component giving an overall increase in upper shelf toughness. Separation of the J integral into elastic and plastic components has demonstrated that J EL is specimen scale and geometry dependent while J PL is relatively scale and geometry

  16. plastic waste recycling

    Dr Ahmed

    incinerators is increasing around the world. Discarded plastic products ... Agency (EPA) estimated that the amount of plastics throw away is. 50 % greater in the ... The waste plastics were identified using the Society of the Plastic. Industry (SPI) ...

  17. Advances in stainless steels

    Baldev Raj; Jayakumar, T.; Saibaba, Saroja; Sivaprasad, P.V.; Shankar, P.

    2010-01-01

    This book covers a broad spectrum of topics spanning the entire life cycle of stainless steel-from alloy design and characterization to engineering design, fabrication, mechanical properties, corrosion, quality assurance of components, in-service performance assessment, life prediction and finally failure analysis of materials and components. The contents provide useful feedback for further developments aimed at effective utilization of this class of materials. The book comprises articles that bring out contemporary developments in stainless steels and is thematically classified into the following sections. 1. Component design, modelling and structural integrity, 2. Manufacturing technology, 3. Property evaluation, 4. Alloy development and applications, 5. NDE methods, 6. Corrosion and surface modification. The book commences with articles on component design and structural integrity, thus opening up the areas of challenge for researchers and academia. The articles in the book relevant to INIS are indexed separately

  18. Examination of applicability of thermoelectric power measurement for thermal aging evaluation of cast duplex stainless steel to real components in nuclear power plants

    Joubouji, Katsuo

    2006-01-01

    It is known the mechanical properties of cast duplex stainless steel, which is used for main coolant pipes of pressurized water reactor type nuclear power plants, change due to thermal aging. Non-destructive evaluation method for thermal aging using thermoelectric power measurement has been studied in INSS. And it has been found that there was some relation between mechanical properties and thermoelectric power in the case of accelerated aging sample and change in thermoelectric power was caused by change in microstructure due to thermal aging. In this study, n-site measurement of thermoelectric power of a main coolant pipe with the measurement device which has been used in a laboratory was carried out. As a result, thermoelectric power of the main coolant pipe was almost measured within the range from -2.2 to -2μ V/degC, and that was corresponding to the relation of accelerated aging samples between thermoelectric power and the product of ferrite content and aging parameter considering the standard error. Moreover, applying the measured thermoelectric power to the relation of accelerated aging samples between thermoelectric power and impact value, change in the impact value of the pipe seemed to be corresponding to about 40% of the maximum change assumed by thermal aging. (author)

  19. Effect of Explosion Bulge Test Parameters on the Measurement of Deformation Resistance for Steel

    2014-02-01

    solidification cracking in steels and stainless steels . He has also undertaken extensive work on improving the weld zone toughness of high strength steels ...Chatterjee and H. Bhadeshia, ‘TRIP-assisted steels : cracking of high carbon martensite ’, Journal of Materials Science and Technology, 2006, 22, pp. 645...649. [10] S. Chaatterjee and H.K.D.H. Bhadeshia, ‘Transformation induced plasticity assisted steels : stress or strain affected martensitic

  20. Hydrogen gas embrittlement of stainless steels mainly austenitic steels. Volumes 1 and 2

    Azou, P.

    1988-01-01

    Steel behavior in regard to hydrogen is examined especially austenitic steels. Gamma steels are studied particularly the series 300 with various stabilities and gamma steels with improved elasticity limit for intermetallic phase precipitation and nitrogen additions. A two-phase structure γ + α' is also studied. All the samples are tested for mechanical behavior in gaseous hydrogen. Influence of metallurgical effects and of testing conditions on hydrogen embrittlement are evidenced. Microstructure resulting from mechanical or heat treatments, dislocation motion during plastic deformation and influence of deformation rate are studied in detail [fr